National Library of Energy BETA

Sample records for ring manufacturing scale-up

  1. Manufacturing Innovation and Scale-up

    Broader source: Energy.gov [DOE]

    The SunShot Initiative funds cutting-edge research and development that will help the solar industry to reach specific manufacturing-related cost goals and supports cost-cutting advances in the solar supply chain, across system components, and in manufacturing processes. SunShot works to de-risk both near and long-term innovations in the private sector as well as manufacturing-oriented consortia.

  2. Manufacturing and Scale Up Challenges: Cell Components, Membranes, & Catalysts

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    M Confidential. 1 28 April 2014 . All Rights Reserved. © 3M Electrolytic Hydrogen Production Workshop DOE Fuel Cell Technologies Office hosted by: NREL, Golden, Colorado Feb. 27th and 28th, 2014. "Manufacturing and Scale Up Challenges: Cell Components, Membranes, & Catalysts". by Krzysztof A. Lewinski, 3M 3M Confidential. 2 28 April 2014 . All Rights Reserved. © 3M Greatest Challenges and Opportunities:  PEM electrolyzer market at an early stage;  Market development gaining

  3. Experience Scaling Up Manufacturing of Emerging Photovoltaic Technologies

    SciTech Connect (OSTI)

    Braun, G. W.; Skinner, D. E.

    2007-01-01

    This report examines two important generic photovoltaic technologies at particularly revealing stages of development, i.e., the stages between R&D and stable commercial production and profitable sales. Based on two historical cases, it attempts to shed light on the difference between: (1) costs and schedules validated by actual manufacturing and market experience, and (2) estimated costs and schedules that rely on technology forecasts and engineering estimates. The amorphous Silicon case also identifies some of the costs that are incurred in meeting specific market requirements, while the Cadmium Telluride case identifies many of the operational challenges involved in transferring R&D results to production. The transition between R&D and commercial success takes a great deal of time and money for emerging energy conversion technologies in general. The experience reported here can be instructive to those managing comparable efforts, and to their investors. It can also be instructive to R&D managers responsible for positioning such new technologies for commercial success.

  4. Scale-up of Lithium Aluminate Pellet Manufacturing with a Flowable Powder

    SciTech Connect (OSTI)

    Hollenberg, Glenn W.; Bagaasen, Larry M.; Kurosky, Randal P.; Tonn, D.; Carty, W.

    2004-01-01

    Thin-walled, high-density lithium aluminate pellets are challenging to manufacture for nuclear reactor applications. The key to scale-up of production was the development of flowable, high density, lithium aluminate powder that permitted (1) automated isostatic pressing, (2) low compaction during pressing, (3) low shrinkage during firing, (4) elimination of chlorine-containing fumed alumina and (5) near-net shape forming. A triple spray drying process was developed that included: (I) a unique-feedstock blend cycle, (II) a post-calcination grinding cycle, and (III) a high-pH final cycle with high solids loading slurry that was spray dried into flowable high-density spheres with large, uniform diameters. Today, pellet manufacturing at a rate of more than 400,000 per year is possible.

  5. Scaling Up

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Scaling Up Scaling Up Many scientists appreciate Python's power for prototyping and developing scientific computing and data-intensive applications. However, creating parallel Python applications that scale well in modern high-performance computing environments can be challenging for a variety of reasons. Approaches to parallel processing in Python at NERSC are described on this page. Here we outline various approaches to scaling parallel Python applications at NERSC so that users may select the

  6. Megawatt Electrolysis Scale Up

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    MW Electrolysis Scale Up E Anderson DOE Electrolytic Hydrogen Production Workshop 27-28 February 2014 27 28 February 2014 National Renewable Energy Laboratory Golden, CO (tm) ® Proton, Proton OnSite, Proton Energy Systems, the Proton design, StableFlow, StableFlow Hydrogen Control System and design, HOGEN, and FuelGen are trademarks or registered trademarks of Proton Energy Systems, Inc. Any other brands and/or names used herein are the property of their respective owners. Motivation - MW

  7. Scaling Up Nascent Photovoltaics AT Home | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology to Market » Scaling Up Nascent Photovoltaics AT Home Scaling Up Nascent Photovoltaics AT Home -- These projects are inactive -- Three awardees are helping the nation reclaim its competitive edge in solar manufacturing through SUNPATH, which stands for Scaling Up Nascent PV AT Home. This program was created to help strengthen the domestic manufacturing industry by supporting the initial ramp up to high-volume production. Awardees DOE is providing $37 million over two years to fund the

  8. Process Development and Scale up of Advanced Electrolyte Materials...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale up of Advanced Electrolyte Materials Process Development and Scale up of Advanced ... More Documents & Publications Process Development and Scale up of Advanced Electrolyte ...

  9. Characterization of Filtration Scale-Up Performance

    SciTech Connect (OSTI)

    Daniel, Richard C.; Billing, Justin M.; Luna, Maria L.; Cantrell, Kirk J.; Peterson, Reid A.; Bonebrake, Michael L.; Shimskey, Rick W.; Jagoda, Lynette K.

    2009-03-09

    The scale-up performance of sintered stainless steel crossflow filter elements planned for use at the Pretreatment Engineering Platform (PEP) and at the Waste Treatment and Immobilization Plant (WTP) were characterized in partial fulfillment (see Table S.1) of the requirements of Test Plan TP RPP WTP 509. This test report details the results of experimental activities related only to filter scale-up characterization. These tests were performed under the Simulant Testing Program supporting Phase 1 of the demonstration of the pretreatment leaching processes at PEP. Pacific Northwest National Laboratory (PNNL) conducted the tests discussed herein for Bechtel National, Inc. (BNI) to address the data needs of Test Specification 24590-WTP-TSP-RT-07-004. Scale-up characterization tests employ high-level waste (HLW) simulants developed under the Test Plan TP-RPP-WTP-469. The experimental activities outlined in TP-RPP-WTP-509 examined specific processes from two broad areas of simulant behavior: 1) leaching performance of the boehmite simulant as a function of suspending phase chemistry and 2) filtration performance of the blended simulant with respect to filter scale-up and fouling. With regard to leaching behavior, the effect of anions on the kinetics of boehmite leaching was examined. Two experiments were conducted: 1) one examined the effect of the aluminate anion on the rate of boehmite dissolution and 2) another determined the effect of secondary anions typical of Hanford tank wastes on the rate of boehmite dissolution. Both experiments provide insight into how compositional variations in the suspending phase impact the effectiveness of the leaching processes. In addition, the aluminate anion studies provide information on the consequences of gibbsite in waste. The latter derives from the expected fast dissolution of gibbsite relative to boehmite. This test report concerns only results of the filtration performance with respect to scale-up. Test results for boehmite

  10. Scaling up Renewable Energy in Developing Countries: finance...

    Open Energy Info (EERE)

    Scaling up Renewable Energy in Developing Countries: finance and investment perspectives Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Scaling up Renewable Energy in...

  11. Funding Opportunity Coming Soon: Scaling up the Next Generation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Coming Soon: Scaling up the Next Generation of Building Efficiency Packages Funding Opportunity Coming Soon: Scaling up the Next Generation of Building Efficiency Packages May 10, ...

  12. Innovative Solar Panel Maker Scales Up, Lowering Costs while Creating Jobs

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Solar Panel Maker Scales Up, Lowering Costs while Creating Jobs Innovative Solar Panel Maker Scales Up, Lowering Costs while Creating Jobs May 16, 2011 - 12:41pm Addthis The end of Abound Solar’s PV manufacturing line | Photo Courtesy of Abound Solar The end of Abound Solar's PV manufacturing line | Photo Courtesy of Abound Solar Minh Le Minh Le Deputy Director, Solar Energy Technologies Office It's one thing to call solar energy a "growth industry,"

  13. NREL: Energy Systems Integration Facility - Manufacturing and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing and Material Diagnostics Manufacturing and material diagnostics help manufacturers of clean energy technologies scale up production to volumes that meet U.S....

  14. Scale-up Challenges of Novel Pt Catalysts

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale-up Challenges of Novel Pt Catalysts Catalysis Working Group Bryan Pivovar LANL January 21, 2015 This presentation does not contain any proprietary, confidential, or otherwise ...

  15. Scale-up of Algal Biofuel Production Using Waste Nutrients

    Broader source: Energy.gov (indexed) [DOE]

    This presentation does not contain any proprietary, confidential, or otherwise restricted information DOE Bioenergy Technologies Office (BETO) 2015 Project Peer Review Scale-up of ...

  16. Approaches and Financial Models for Scaling up Norwegian Development...

    Open Energy Info (EERE)

    Approaches and Financial Models for Scaling up Norwegian Development Assistance to Clean Energy Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Approaches and Financial...

  17. Scale-Up of Magnesium Production by Fully Stabilized Zirconia...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Solid Oxide Membrane (SOM) Electrolysis of Magnesium: Scale-Up Research and Engineering for Light-Weight Vehicles Vehicle Technologies Office Merit ...

  18. EBRD-Sustainable Energy Initiative: Scaling Up Finance for Climate...

    Open Energy Info (EERE)

    Sustainable Energy Initiative: Scaling Up Finance for Climate Change Mitigation Jump to: navigation, search Tool Summary LAUNCH TOOL Name: EBRD-Sustainable Energy Initiative:...

  19. Compaction Scale Up and Optimization of Cylindrical Fuel Compacts for the Next Generation Nuclear Plant

    SciTech Connect (OSTI)

    Jeffrey J. Einerson; Jeffrey A. Phillips; Eric L. Shaber; Scott E. Niedzialek; W. Clay Richardson; Scott G. Nagley

    2012-10-01

    Multiple process approaches have been used historically to manufacture cylindrical nuclear fuel compacts. Scale-up of fuel compacting was required for the Next Generation Nuclear Plant (NGNP) project to achieve an economically viable automated production process capable of providing a minimum of 10 compacts/minute with high production yields. In addition, the scale-up effort was required to achieve matrix density equivalent to baseline historical production processes, and allow compacting at fuel packing fractions up to 46% by volume. The scale-up approach of jet milling, fluid-bed overcoating, and hot-press compacting adopted in the U.S. Advanced Gas Reactor (AGR) Fuel Development Program involves significant paradigm shifts to capitalize on distinct advantages in simplicity, yield, and elimination of mixed waste. A series of designed experiments have been completed to optimize compaction conditions of time, temperature, and forming pressure using natural uranium oxycarbide (NUCO) fuel. Results from these experiments are included. The scale-up effort is nearing completion with the process installed and operational using nuclear fuel materials. The process is being certified for manufacture of qualification test fuel compacts for the AGR-5/6/7 experiment at the Advanced Test Reactor (ATR) at the Idaho National Laboratory (INL).

  20. Success and Opportunities in Scale-Up of Non-PGM ORR Catalysts

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DOE CWG 6-2014 Pajarito Powder Successes and Opportunities in Scale-up of Non-PGM ORR Catalysts June 16 2014 Copyright 2014 Pajarito Powder, LLC 1 Key Dates: *Company Started: September, 2012 *Commercial Launch: February, 2014 PPC Purpose Create & Manufacture Affordable Fuel Cell Catalysts in Commercial Quantities Key Dates: *Company Started: September, 2012 *Commercial Launch: February, 2014 June 16 2014 Copyright 2014 Pajarito Powder, LLC 2 PPC Key Personnel * Tom Stephenson, Chairman

  1. Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Flow of Materials through Industry / Sustainable 1 Manufacturing 2 Technology Assessment 3 Contents 4 1. Introduction to the Technology/System ............................................................................................... 1 5 1.1 Supply chain and material flow analysis ....................................................................................... 1 6 2. Technology Assessment and Potential

  2. Scaling Up Nascent Photovoltaics AT Home | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    year in manufacturing capacity for its world-record-setting, 43.5% efficient, multi-junction cells for CPV technology. The cells will be manufactured at facilities in San Jose,...

  3. Scale-up in Poroelastic System and Applications to Reservoirs

    SciTech Connect (OSTI)

    Berryman, J G

    2003-07-01

    A fundamental problem of heterogeneous systems is that the macroscale behavior is not necessarily well-described by equations familiar to us at the meso- or microscale. In relatively simple cases like electrical conduction and elasticity, it is hue that the equations describing macroscale behavior take the same form as those at the microscale. But in more complex systems, these simple results do not hold. Consider fluid flow in porous media where the microscale behavior is well-described by Navier-Stokes' equations for liquid in the pores while the macroscale behavior instead obeys Darcy's equation. Rigorous methods for establishing the form of such equations for macroscale behavior include multiscale homogenization methods and also the volume averaging method. In addition, it has been shown that Biot's equations of poroelasticity follow in a scale-up of the microscale equations of elasticity coupled to Navier-Stokes. Laboratory measurements have shown that Biot's equations indeed hold for simple systems but heterogeneous systems can have quite different behavior. So the question arises whether there is yet another level of scale-up needed to arrive at equations valid for the reservoir scale? And if so, do these equations take the form of Biot's equations or some other form? We will discuss these issues and show that the double-porosity equations play a special role in the scale-up to equations describing reservoir behavior, for fluid pumping, geomechanics, as well as seismic wave propagation.

  4. A study on a voloxidizer with an oxygen concentration controller for a scale-up DESIGN

    SciTech Connect (OSTI)

    Kim, Young-Hwan; Yoon, Ji-Sup; Park, Byung-Suk; Jung, Jae-Hoo

    2007-07-01

    For a oxidation of UO{sub 2} pellets of tens/kg in a vol-oxidizer, the existing devices take a long time, also, for their scale-up to an engineering scale, we need the optimum oxygen concentration with an maximum oxidation efficiency. In this study, we attained the optimum oxygen concentration to shorten the oxidation time of a simulation fuel using a vol-oxidizer with an oxygen concentration controller and sensor. We compared the characteristics of a galvanic sensor with a zirconium oxide (ZrO{sub 2}) one. The simulation fuel was manufactured with 14 metallic oxides, and used at a mass of 500 g HM/batch. At 500 deg. C, the galvanic and zirconium oxide sensors measured the oxidation time for the simulation fuel. Also, the oxidation time of the simulation fuel was measured according to a change of the oxygen concentration with the selected sensor, and the sample was analyzed. (authors)

  5. Self Aligned Cell: Scaling Up Manufacture of a Cost Effective Cell Architecture for Multicrystalline Silicon Photovoltaics

    SciTech Connect (OSTI)

    Gabor, A.; van Mierlo, F.

    2010-12-01

    Two areas of technology for fabrication of higher efficiency Si-wafer solar cells were addressed: (1) the formation of structured texturing that is an improvement over the industry-standard isotexture process for multicrystalline wafers. (2) the formation of fine line (<50 micron) metallization seed layers in a self-aligned manner where the fingers can be automatically and perfectly lined up to a selective emitter and where expensive silver screen printing paste can be mostly replaced by plating up the seed layers with silver or copper. The benefits are: a) Lower reflectivity , b) Decoupling the performance of the texture from the saw damage, thus allowing for better advances in sawing and a more robust wet process. 1366 Technologies developed 2 pilot machines for 1) deposition and patterning of low-cost resist layers to enable simultaneous Honeycomb front texturing and groove formation for multicrystalline Si wafers, and 2) fine-line dispensing of materials that are self aligned to the grooves.

  6. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch The Dow ...

  7. Scale-up of Carbon/Carbon Bipolar Plates

    SciTech Connect (OSTI)

    David P. Haack

    2009-04-08

    This project was focused upon developing a unique material technology for use in PEM fuel cell bipolar plates. The carbon/carbon composite material developed in this program is uniquely suited for use in fuel cell systems, as it is lightweight, highly conductive and corrosion resistant. The project further focused upon developing the manufacturing methodology to cost-effectively produce this material for use in commercial fuel cell systems. United Technology Fuel Cells Corp., a leading fuel cell developer was a subcontractor to the project was interested in the performance and low-cost potential of the material. The accomplishments of the program included the development and testing of a low-cost, fully molded, net-shape carbon-carbon bipolar plate. The process to cost-effectively manufacture these carbon-carbon bipolar plates was focused on extensively in this program. Key areas for cost-reduction that received attention in this program was net-shape molding of the detailed flow structures according to end-user design. Correlations between feature detail and process parameters were formed so that mold tooling could be accurately designed to meet a variety of flow field dimensions. A cost model was developed that predicted the cost of manufacture for the product in near-term volumes and long-term volumes (10+ million units per year). Because the roduct uses lowcost raw materials in quantities that are less than competitive tech, it was found that the cost of the product in high volume can be less than with other plate echnologies, and can meet the DOE goal of $4/kW for transportation applications. The excellent performance of the all-carbon plate in net shape was verified in fuel cell testing. Performance equivalent to much higher cost, fully machined graphite plates was found.

  8. China Renewable Energy Scale up Program CRESP GOC WB GEF | Open...

    Open Energy Info (EERE)

    up Program CRESP GOC WB GEF Jump to: navigation, search Name: China Renewable Energy Scale-up Program (CRESP) GOCWBGEF Place: Beijing, Beijing Municipality, China Zip: 100038...

  9. Maldives-Program for Scaling Up Renewable Energy in Low Income...

    Open Energy Info (EERE)

    number of low income countries for energy efficiency, renewable energy and access to modern sustainable energy. The SREP stimulates economic growth through the scaled-up...

  10. Nepal-Program for Scaling Up Renewable Energy in Low Income Countries...

    Open Energy Info (EERE)

    number of low income countries for energy efficiency, renewable energy and access to modern sustainable energy. The SREP stimulates economic growth through the scaled-up...

  11. Honduras-Program for Scaling Up Renewable Energy in Low Income...

    Open Energy Info (EERE)

    number of low income countries for energy efficiency, renewable energy and access to modern sustainable energy. The SREP stimulates economic growth through the scaled-up...

  12. Kenya-Program for Scaling Up Renewable Energy in Low Income Countries...

    Open Energy Info (EERE)

    number of low income countries for energy efficiency, renewable energy and access to modern sustainable energy. The SREP stimulates economic growth through the scaled-up...

  13. Mali-Program for Scaling Up Renewable Energy in Low Income Countries...

    Open Energy Info (EERE)

    number of low income countries for energy efficiency, renewable energy and access to modern sustainable energy. The SREP stimulates economic growth through the scaled-up...

  14. Large-Scale Manufacturing of Nanoparticulate-Based Lubrication Additives

    SciTech Connect (OSTI)

    2009-06-01

    This factsheet describes a research project whose goal is to design, develop, manufacture, and scale up boron-based nanoparticulate lubrication additives.

  15. ENERGISE-ing Solutions to Scale Up Distributed Solar | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ENERGISE-ing Solutions to Scale Up Distributed Solar ENERGISE-ing Solutions to Scale Up Distributed Solar May 31, 2016 - 4:10pm Addthis ENERGISE-ing Solutions to Scale Up Distributed Solar Guohui Yuan Systems Integration Program Manager, SunShot Initiative Learn more about ENERGISE If a utility pole falls in a forest and no energy company employee is around to hear it, does it make a sound? Currently, the answer is no. For the most part, utility companies rely on customer calls to react to

  16. A Route to Scale up DNA Origami Using DNA Tiles as Folding Staples

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Chemie International Edition Year: 2010 Volume: 49 Pages: 1414-1417 ABSTRACT: A new strategy is presented to scale up DNA origami using multi-helical DNA tiles as folding...

  17. Integration & Scale-Up Presentation for BETO 2015 Project Peer Review

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    oil Technology Area Review Esther Wilcox March 23 rd , 2015 2015 DOE Bioenergy Technologies Office (BETO) Project Peer Review This presentation does not contain any proprietary, confidential, or otherwise restricted information Integration & Scale-Up WBS 2.4.1.301 NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. 2 Goal Statement Integrate and scale-up pyrolysis technologies

  18. Funding Opportunity Coming Soon: Scaling up the Next Generation of Building

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Efficiency Packages | Department of Energy Coming Soon: Scaling up the Next Generation of Building Efficiency Packages Funding Opportunity Coming Soon: Scaling up the Next Generation of Building Efficiency Packages May 10, 2016 - 12:34pm Addthis The Building Technologies Office (BTO), in collaboration with the General Services Administration's Green Proving Ground, intends to release a funding opportunity for innovative partnerships proposing real building demonstrations of high-impact,

  19. An efficient permeability scaling-up technique applied to the discretized flow equations

    SciTech Connect (OSTI)

    Urgelli, D.; Ding, Yu

    1997-08-01

    Grid-block permeability scaling-up for numerical reservoir simulations has been discussed for a long time in the literature. It is now recognized that a full permeability tensor is needed to get an accurate reservoir description at large scale. However, two major difficulties are encountered: (1) grid-block permeability cannot be properly defined because it depends on boundary conditions; (2) discretization of flow equations with a full permeability tensor is not straightforward and little work has been done on this subject. In this paper, we propose a new method, which allows us to get around both difficulties. As the two major problems are closely related, a global approach will preserve the accuracy. So, in the proposed method, the permeability up-scaling technique is integrated in the discretized numerical scheme for flow simulation. The permeability is scaled-up via the transmissibility term, in accordance with the fluid flow calculation in the numerical scheme. A finite-volume scheme is particularly studied, and the transmissibility scaling-up technique for this scheme is presented. Some numerical examples are tested for flow simulation. This new method is compared with some published numerical schemes for full permeability tensor discretization where the full permeability tensor is scaled-up through various techniques. Comparing the results with fine grid simulations shows that the new method is more accurate and more efficient.

  20. Application of a new scale up methodology to the simulation of displacement processes in heterogeneous reservoirs

    SciTech Connect (OSTI)

    Durlofsky, L.J.; Milliken, W.J.; Dehghani, K.; Jones, R.C.

    1994-12-31

    A general method for the scale up of highly detailed, heterogeneous reservoir cross sections is presented and applied to the simulation of several recovery processes in a variety of geologic settings. The scale up technique proceeds by first identifying portions of the fine scale reservoir description which could potentially lead to high fluid velocities, typically regions of connected, high permeability. These regions are then modeled in detail while the remainder of the domain is coarsened using a general numerical technique for the calculation of effective permeability. The overall scale up method is applied to the cross sectional simulation of three actual fields. Waterflood, steamflood and miscible flood recovery processes are considered. In all these cases, the scale up technique is shown to give coarsened reservoir descriptions which provide simulation results in very good agreement with those of the detailed reservoir descriptions. For these simulations, speedups in computation times, for the coarsened models relative to their fine grid counterparts, range from a factor of 10 to a factor of 200.

  1. EA-1867: Scale-up of High-Temperature Syngas Cleanup Technology, Polk County, Florida

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal to provide cost-shared funding to RTI International (RTI) for its proposed project to demonstrate the precommercial scale-up of RTI’s high-temperature syngas cleanup and carbon capture and sequestration technologies.

  2. TANK 18-F AND 19-F TANK FILL GROUT SCALE UP TEST SUMMARY

    SciTech Connect (OSTI)

    Stefanko, D.; Langton, C.

    2012-01-03

    High-level waste (HLW) tanks 18-F and 19-F have been isolated from FTF facilities. To complete operational closure the tanks will be filled with grout for the purpose of: (1) physically stabilizing the tanks, (2) limiting/eliminating vertical pathways to residual waste, (3) entombing waste removal equipment, (4) discouraging future intrusion, and (5) providing an alkaline, chemical reducing environment within the closure boundary to control speciation and solubility of select radionuclides. This report documents the results of a four cubic yard bulk fill scale up test on the grout formulation recommended for filling Tanks 18-F and 19-F. Details of the scale up test are provided in a Test Plan. The work was authorized under a Technical Task Request (TTR), HLE-TTR-2011-008, and was performed according to Task Technical and Quality Assurance Plan (TTQAP), SRNL-RP-2011-00587. The bulk fill scale up test described in this report was intended to demonstrate proportioning, mixing, and transportation, of material produced in a full scale ready mix concrete batch plant. In addition, the material produced for the scale up test was characterized with respect to fresh properties, thermal properties, and compressive strength as a function of curing time.

  3. Scale-up of Novel Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch

    SciTech Connect (OSTI)

    Spalding, Mark A

    2014-08-27

    The project started in September, 2012 with the goal of scaling up from the existing laboratory scale process for producing carbon fiber (CF) from polyolefin (PO) based precursor fiber using a Dow proprietary sulfonation-desulfonation stabilization process. The award was used to develop a process that was capable of producing market development quantities of CF from PO precursor fiber at a rate of 4 kg/h of CF. The CF would target properties that met or exceeded the Department of Energy (DOE) Vehicles Technology [1] standard; i.e., 172 GPa modulus and 1.72 GPa strength at greater than or equal to 1% strain. The Dow proprietary process was capable of meeting and exceeding these targets properties. Project DE-EE0005760 resulted from a Collaborative Research and Development Agreement (CRADA) between Dow and Oak Ridge National Laboratory (ORNL) with support from the Michigan Economic Development Corporation (MEDC) and DOE. In the first budget period, the main goal was to design a sulfonation-desulfonation market development plant capable of stabilizing PO precursor fiber at a rate of 5 kg/h using a sulfonation solution. The detailed design, location, and cost estimate were determined as scheduled in the Project Management Plan (PMP). In parallel with this DOE award project was a fundamentals and economic evaluation funded by The Dow Chemical Company (Dow). The goal of the Dow sponsored project was to finalize the mass balances, energy balances, and levelized cost to produce CF using the Dow process. A Go-No-Go decision was scheduled in June, 2013 based on the findings of the DOE sponsored scale up project and the Dow sponsored project. In June, 2013, Dow made the No-Go decision to halt and abandon the Dow proprietary sulfonation-desulfonation process for stabilizing PO precursor fibers for the manufacturing of CF. This No-Go decision was identified in the original proposal and at the start of this project, and the decision was made as scheduled. The decision was based

  4. Vehicle Technologies Office Merit Review 2014: Manufacturability Study and Scale-Up for Large Format Lithium Ion Batteries

    Broader source: Energy.gov [DOE]

    Presentation given by Oak Ridge National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about...

  5. Pore-Water Extraction Scale-Up Study for the SX Tank Farm

    SciTech Connect (OSTI)

    Truex, Michael J.; Oostrom, Martinus; Wietsma, Thomas W.; Last, George V.; Lanigan, David C.

    2013-01-15

    The phenomena related to pore-water extraction from unsaturated sediments have been previously examined with limited laboratory experiments and numerical modeling. However, key scale-up issues have not yet been addressed. Laboratory experiments and numerical modeling were conducted to specifically examine pore-water extraction for sediment conditions relevant to the vadose zone beneath the SX Tank Farm at Hanford Site in southeastern Washington State. Available SX Tank Farm data were evaluated to generate a conceptual model of the subsurface for a targeted pore-water extraction application in areas with elevated moisture and Tc-99 concentration. The hydraulic properties of the types of porous media representative of the SX Tank Farm target application were determined using sediment mixtures prepared in the laboratory based on available borehole sediment particle size data. Numerical modeling was used as an evaluation tool for scale-up of pore-water extraction for targeted field applications.

  6. Scale Up of Extended Thin Film Electrocatalyst Structures (ETFECS) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-01-01

    This NREL Hydrogen and Fuel Cell Technical Highlight discusses how NREL synthesized >1 gram of platinum ETFECS (nanotubes) for use as novel fuel cell catalysts. These materials represent the cumulative yield of four individual batch syntheses (each >250 milligrams yield). By producing these materials at gram quantity, NREL has shown the viability of scale up and produced sufficient material to allow further validation of properties, as well as in-depth electrode optimization and fuel cell testing.

  7. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial

    Broader source: Energy.gov (indexed) [DOE]

    Launch | Department of Energy The Dow Chemical Company - Midland, MI An extrusion process for making carbon fiber uses a novel polyolefin material in place of conventional polyacrylonitrile. Low-cost carbon fiber has widespread application in automobiles, wind turbines, and other industrial applications. This novel process could potentially reduce production costs by 20% and total carbon dioxide emissions by 50%. Scale-Up of Novel Low-Cost Carbon Fibers for High-Volume Commercial Launch

  8. Using Advanced Modeling to Accelerate the Scale-Up of Carbon Capture Technologies

    SciTech Connect (OSTI)

    Miller, David; Sun, Xin; Storlie, Curtis; Bhattacharyya, Debangsu

    2015-06-18

    Carbon capture and storage (CCS) is one of many approaches that are critical for significantly reducing domestic and global CO2 emissions. The U.S. Department of Energy’s Clean Coal Technology Program Plan envisions 2nd generation CO2 capture technologies ready for demonstration-scale testing around 2020 with the goal of enabling commercial deployment by 2025 [1]. Third generation technologies have a similarly aggressive timeline. A major challenge is that the development and scale-up of new technologies in the energy sector historically takes up to 15 years to move from the laboratory to pre-deployment and another 20 to 30 years for widespread industrial scale deployment. In order to help meet the goals of the DOE carbon capture program, the Carbon Capture Simulation Initiative (CCSI) was launched in early 2011 to develop, demonstrate, and deploy advanced computational tools and validated multi-scale models to reduce the time required to develop and scale up new carbon capture technologies. The CCSI Toolset (1) enables promising concepts to be more quickly identified through rapid computational screening of processes and devices, (2) reduces the time to design and troubleshoot new devices and processes by using optimization techniques to focus development on the best overall process conditions and by using detailed device-scale models to better understand and improve the internal behavior of complex equipment, and (3) provides quantitative predictions of device and process performance during scale up based on rigorously validated smaller scale simulations that take into account model and parameter uncertainty[2]. This article focuses on essential elements related to the development and validation of multi-scale models in order to help minimize risk and maximize learning as new technologies progress from pilot to demonstration scale.

  9. Scale-Up Maturation Plan for Digestion of Graphite Fuel Pebbles

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Scale-Up Maturation Plan for Digestion of Graphite Fuel Pebbles Official Use Only Pre-decisional Draft R. A. Pierce K. M. Fox June 2014 SRNL-RP-2014-00464, Revision 0 SRNL-RP-2014-00464 Revision 0 -- Official Use Only -- ii DISCLAIMER This work was prepared under an agreement with and funded by the U.S. Government. Neither the U.S. Government or its employees, nor any of its contractors, subcontractors or their employees, makes any express or implied: 1. warranty or assumes any legal liability

  10. Advanced modeling to accelerate the scale up of carbon capture technologies

    SciTech Connect (OSTI)

    Miller, David C.; Sun, XIN; Storlie, Curtis B.; Bhattacharyya, Debangsu

    2015-06-01

    In order to help meet the goals of the DOE carbon capture program, the Carbon Capture Simulation Initiative (CCSI) was launched in early 2011 to develop, demonstrate, and deploy advanced computational tools and validated multi-scale models to reduce the time required to develop and scale-up new carbon capture technologies. This article focuses on essential elements related to the development and validation of multi-scale models in order to help minimize risk and maximize learning as new technologies progress from pilot to demonstration scale.

  11. How ATP3 is Addressing the Challenges of Scale-up in Algae Technology R&D |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy How ATP3 is Addressing the Challenges of Scale-up in Algae Technology R&D How ATP3 is Addressing the Challenges of Scale-up in Algae Technology R&D Breakout Session 2-A: The Future of Algae-Based Biofuels How ATP3 is Addressing the Challenges of Scale-up in Algae Technology R&D Dr. John McGowen, Director of Operations and Program Manager, Arizona Center for Algae Technology and Innovation: Arizona State University mcgowen_bioenergy_2015.pdf (2.1 MB) More

  12. Minnesota wood energy scale-up project 1994 establishment cost data

    SciTech Connect (OSTI)

    Downing, M.; Pierce, R.; Kroll, T.

    1996-03-18

    The Minnesota Wood Energy Scale-up Project began in late 1993 with the first trees planted in the spring of 1994. The purpose of the project is to track and monitor economic costs of planting, maintaining and monitoring larger scale commercial plantings. For 15 years, smaller scale research plantings of hybrid poplar have been used to screen for promising, high-yielding poplar clones. In this project 1000 acres of hybrid poplar trees were planted on Conservation Reserve Program (CRP) land near Alexandria, Minnesota in 1994. The fourteen landowners involved re-contracted with the CRP for five-year extensions of their existing 10-year contracts. These extended contracts will expire in 2001, when the plantings are 7 years old. The end use for the trees planted in the Minnesota Wood Energy Scale-up Project is undetermined. They will belong to the owner of the land on which they are planted. There are no current contracts in place for the wood these trees are projected to supply. The structure of the wood industry in the Minnesota has changed drastically over the past 5 years. Stumpage values for fiber have risen to more than $20 per cord in some areas raising the possibility that these trees could be used for fiber rather than energy. Several legislative mandates have forced the State of Minnesota to pursue renewable energy including biomass energy. These mandates, a potential need for an additional 1700 MW of power by 2008 by Northern States Power, and agricultural policies will all affect development of energy markets for wood produced much like agricultural crops. There has been a tremendous amount of local and international interest in the project. Contractual negotiations between area landowners, the CRP, a local Resource Conservation and Development District, the Minnesota Department of Natural Resources and others are currently underway for additional planting of 1000 acres in spring 1995.

  13. Scaling up the 454 Titanium Library Construction and Pooling of Barcoded Libraries

    SciTech Connect (OSTI)

    Phung, Wilson; Hack, Christopher; Shapiro, Harris; Lucas, Susan; Cheng, Jan-Fang

    2009-03-23

    We have been developing a high throughput 454 library construction process at the Joint Genome Institute to meet the needs of de novo sequencing a large number of microbial and eukaryote genomes, EST, and metagenome projects. We have been focusing efforts in three areas: (1) modifying the current process to allow the construction of 454 standard libraries on a 96-well format; (2) developing a robotic platform to perform the 454 library construction; and (3) designing molecular barcodes to allow pooling and sorting of many different samples. In the development of a high throughput process to scale up the number of libraries by adapting the process to a 96-well plate format, the key process change involves the replacement of gel electrophoresis for size selection with Solid Phase Reversible Immobilization (SPRI) beads. Although the standard deviation of the insert sizes increases, the overall quality sequence and distribution of the reads in the genome has not changed. The manual process of constructing 454 shotgun libraries on 96-well plates is a time-consuming, labor-intensive, and ergonomically hazardous process; we have been experimenting to program a BioMek robot to perform the library construction. This will not only enable library construction to be completed in a single day, but will also minimize any ergonomic risk. In addition, we have implemented a set of molecular barcodes (AKA Multiple Identifiers or MID) and a pooling process that allows us to sequence many targets simultaneously. Here we will present the testing of pooling a set of selected fosmids derived from the endomycorrhizal fungus Glomus intraradices. By combining the robotic library construction process and the use of molecular barcodes, it is now possible to sequence hundreds of fosmids that represent a minimal tiling path of this genome. Here we present the progress and the challenges of developing these scaled-up processes.

  14. EA-1725: Final Environmental Assessment

    Office of Energy Efficiency and Renewable Energy (EERE)

    SBE, Inc. Electric Drive Vehicle Battery and Component Manufacturing Initiative Application Power Ring Manufacturing Scale-up Barre, Vermont

  15. EA-1725: Finding of No Significant Impact

    Broader source: Energy.gov [DOE]

    SBE, Inc. Electric Drive Vehicle Battery and Component Manufacturing Initiative Application, Power Ring Manufacturing Scale-up, Barre, Vermont

  16. Vehicle Technologies Office Merit Review 2015: Scale-Up of Magnesium Production by Fully Stabilized Zirconia Electrolysis

    Broader source: Energy.gov [DOE]

    Presentation given by INFINIUM, Inc. at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about scale-up of magnesium...

  17. Vehicle Technologies Office Merit Review 2014: Scale-Up of Magnesium Production by Fully Stabilized Zirconia Electrolysis

    Broader source: Energy.gov [DOE]

    Presentation given by INFINIUM, Inc. at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about scale-up of magnesium...

  18. Polyethylene encapsulatin of nitrate salt wastes: Waste form stability, process scale-up, and economics

    SciTech Connect (OSTI)

    Kalb, P.D.; Heiser, J.H. III; Colombo, P.

    1991-07-01

    A polyethylene encapsulation system for treatment of low-level radioactive, hazardous, and mixed wastes has been developed at Brookhaven National Laboratory. Polyethylene has several advantages compared with conventional solidification/stabilization materials such as hydraulic cements. Waste can be encapsulated with greater efficiency and with better waste form performance than is possible with hydraulic cement. The properties of polyethylene relevant to its long-term durability in storage and disposal environments are reviewed. Response to specific potential failure mechanisms including biodegradation, radiation, chemical attack, flammability, environmental stress cracking, and photodegradation are examined. These data are supported by results from extensive waste form performance testing including compressive yield strength, water immersion, thermal cycling, leachability of radioactive and hazardous species, irradiation, biodegradation, and flammability. The bench-scale process has been successfully tested for application with a number of specific problem'' waste streams. Quality assurance and performance testing of the resulting waste form confirmed scale-up feasibility. Use of this system at Rocky Flats Plant can result in over 70% fewer drums processed and shipped for disposal, compared with optimal cement formulations. Based on the current Rocky Flats production of nitrate salt per year, polyethylene encapsulation can yield an estimated annual savings between $1.5 million and $2.7 million, compared with conventional hydraulic cement systems. 72 refs., 23 figs., 16 tabs.

  19. Completing Pre-Pilot Tasks To Scale Up Biomass Fractionation Pretreatment Apparatus From Batch To Continuous

    SciTech Connect (OSTI)

    Dick Wingerson

    2004-12-15

    PureVision Technology, Inc. (PureVision) was the recipient of a $200,000 Invention and Innovations (I&I) grant from the U. S. Department of Energy (DOE) to complete prepilot tasks in order to scale up its patented biomass fractionation pretreatment apparatus from batch to continuous processing. The initial goal of the I&I program, as detailed in PureVision's original application to the DOE, was to develop the design criteria to build a small continuous biomass fractionation pilot apparatus utilizing a retrofitted extruder with a novel screw configuration to create multiple reaction zones, separated by dynamic plugs within the reaction chamber that support the continuous counter-flow of liquids and solids at elevated temperature and pressure. Although the ultimate results of this 27-month I&I program exceeded the initial expectations, some of the originally planned tasks were not completed due to a modification of direction in the program. PureVision achieved its primary milestone by establishing the design criteria for a continuous process development unit (PDU). In addition, PureVision was able to complete the procurement, assembly, and initiate shake down of the PDU at Western Research Institute (WRI) in Laramie, WY during August 2003 to February 2004. During the month of March 2004, PureVision and WRI performed initial testing of the continuous PDU at WRI.

  20. Developing the Manufacturing Process for Hylene MP Curing Agent

    SciTech Connect (OSTI)

    Eastwood, Eric

    2009-02-16

    This report details efforts to scale-up and re-establish the manufacturing process for the curing agent known as Hylene MP. First, small scale reactions were completed with varying conditions to determine key drivers for yielding high quality product. Once the optimum conditions were determined on the small scale, the scaled-up process conditions were determined. New equipment was incorporated into the manufacturing process to create a closed production system and improve chemical exposure controls and improve worker safety. A safe, efficient manufacturing process was developed to manufacture high quality Hylene MP in large quantities.

  1. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing and Scale Up Challenges Joseph Hartvigsen Ceramatec, Inc. National Renewable Energy Laboratory Golden, CO February 28, 2014 Antipode Assertions * Electric power generation is not the limitation - To misquote Jay Leno "Use all you want, we'll make more" - http://atomicinsights.com/2013/02/use-all-the-electricity-you-want-well-make-more.html * High electric costs come from working the demand curve from below rather than above * "Grid Storage" is a misleading

  2. Radio-isotope production scale-up at the University of Wisconsin

    SciTech Connect (OSTI)

    Nickles, Robert Jerome

    2014-06-19

    Our intent has been to scale up our production capacity for a subset of the NSAC-I list of radioisotopes in jeopardy, so as to make a significant impact on the projected national needs for Cu-64, Zr-89, Y-86, Ga-66, Br-76, I-124 and other radioisotopes that offer promise as PET synthons. The work-flow and milestones in this project have been compressed into a single year (Aug 1, 2012- July 31, 2013). The grant budget was virtually dominated by the purchase of a pair of dual-mini-cells that have made the scale-up possible, now permitting the Curie-level processing of Cu-64 and Zr-89 with greatly reduced radiation exposure. Mile stones: 1. We doubled our production of Cu-64 and Zr-89 during the grant period, both for local use and out-bound distribution to ≈ 30 labs nationwide. This involved the dove-tailing of beam schedules of both our PETtrace and legacy RDS cyclotron. 2. Implemented improved chemical separation of Zr-89, Ga-66, Y-86 and Sc-44, with remote, semi-automated dissolution, trap-and-release separation under LabView control in the two dual-mini-cells provided by this DOE grant. A key advance was to fit the chemical stream with miniature radiation detectors to confirm the transfer operations. 3. Implemented improved shipping of radioisotopes (Cu-64, Zr-89, Tc-95m, and Ho-163) with approved DOT 7A boxes, with a much-improved FedEx shipping success compared to our previous steel drums. 4. Implemented broad range quantitative trace metal analysis, employing a new microwave plasma atomic emission spectrometer (Agilent 4200) capable of ppb sensitivity across the periodic table. This new instrument will prove essential in bringing our radiometals into FDA compliance needing CoA’s for translational research in clinical trials. 5. Expanded our capabilities in target fabrication, with the purchase of a programmable 1600 oC inert gas tube furnace for the smelting of binary alloy target materials. A similar effort makes use of our RF induction furnace, allowing

  3. STANFORD IN-SITU HIGH RATE YBCO PROCESS: TRANSFER TO METAL TAPES AND PROCESS SCALE UP

    SciTech Connect (OSTI)

    Malcolm R. Beasley; Robert H.Hammond

    2009-04-14

    Executive Summary The materials science understanding of high rate low cost processes for Coated Conductor will benefit the application to power utilities for low loss energy transportation and power generation as well for DOD applications. The research in this program investigated several materials processing approaches that are new and original, and are not being investigated elsewhere. This work added to the understanding of the material science of high rate PVD growth of HTSC YBCO assisted by a liquid phase. A new process discovered uses amorphous glassy precursors which can be made at high rate under flexible conditions of temperature and oxygen, and later brought to conditions of oxygen partial pressure and temperature for rapid conversion to YBCO superconductor. Good critical current densities were found, but further effort is needed to optimize the vortex pinning using known artificial inclusions. A new discovery of the physics and materials science of vortex pinning in the HTSC system using Sm in place of Y came at growth at unusually low oxygen pressure resulting in clusters of a low or non superconducting phase within the nominal high temperature phase. The driving force for this during growth is new physics, perhaps due to the low oxygen. This has the potential for high current in large magnetic fields at low cost, applicable to motors, generators and transformers. The technical demands of this project were the motivation for the development of instrumentation that could be essential to eventual process scale up. These include atomic absorption based on tunable diode lasers for remote monitoring and control of evaporation sources (developed under DARPA support), and the utility of Fourier Transform Infrared Reflectivity (FTIR) for aid in the synthesis of complex thin film materials (purchased by a DURIP-AFOSR grant).

  4. Sustainable Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR DOE Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR Sustainable Manufacturing: Definitions ...

  5. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  6. A numerical investigation of the scale-up effects on flow, heat transfer, and kinetics processes of FCC units.

    SciTech Connect (OSTI)

    Chang, S. L.

    1998-08-25

    Fluid Catalytic Cracking (FCC) technology is the most important process used by the refinery industry to convert crude oil to valuable lighter products such as gasoline. Process development is generally very time consuming especially when a small pilot unit is being scaled-up to a large commercial unit because of the lack of information to aide in the design of scaled-up units. Such information can now be obtained by analysis based on the pilot scale measurements and computer simulation that includes controlling physics of the FCC system. A Computational fluid dynamic (CFD) code, ICRKFLO, has been developed at Argonne National Laboratory (ANL) and has been successfully applied to the simulation of catalytic petroleum cracking risers. It employs hybrid hydrodynamic-chemical kinetic coupling techniques, enabling the analysis of an FCC unit with complex chemical reaction sets containing tens or hundreds of subspecies. The code has been continuously validated based on pilot-scale experimental data. It is now being used to investigate the effects of scaled-up FCC units. Among FCC operating conditions, the feed injection conditions are found to have a strong impact on the product yields of scaled-up FCC units. The feed injection conditions appear to affect flow and heat transfer patterns and the interaction of hydrodynamics and cracking kinetics causes the product yields to change accordingly.

  7. Scale-up and Technology Transfer of Protein-based Plastic Products

    SciTech Connect (OSTI)

    Grewell, David

    2008-12-08

    Over the last number of years researchers at ISU have been developing protein based plastics from soybeans, funded by Soy Works Corporation. These materials have been characterized and the processing of these materials into prototype products has been demonstrated. A wide range of net-shape forming processes, including but not limited to extrusion, injection molding and compression molding have been studied. Issues, including technology transfer, re-formulation and product consistency, have been addressed partially during this contract. Also, commercial-scale processing parameters for protein based plastic products were designed, but not yet applicable in the industry. Support in the trouble shooting processing and the manufacturing of protein based plastic products was provided by Iowa State University during the one year contract.

  8. How ATP3 is Addressing the Challenges of Scale-up in Algae Technology R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ASU Confidential Proprietary How ATP 3 is Addressing the Challenges of Scale-up in Algae Technology R&D John A. McGowen, PhD, PMP Director of Operations and Program Management Arizona Center For Algae Technology and Innovation Arizona State University Bioenergy 2015 Washington, DC June 24, 2015 Policy  Support from USDA for algae as precision agriculture  EPA and USDA collaboration critical on CO 2 and GMO policies, crop designation, agricultural practices and policies and tax

  9. Patrick Ring

    Broader source: Energy.gov [DOE]

    Team Leader, Benefits Continuity TeamActing Team Leader, Financial, Audits, and Contracts Services Team Patrick Ring has more than 31 years of federal service between the U.S. Department of...

  10. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart Manufacturing: ...

  11. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  12. Grout Placement and Property Evaluation for Closing Hanford High-Level Waste Tanks - Scale-Up Testing

    SciTech Connect (OSTI)

    LANGTON, CHRISTINE

    2003-12-15

    Hanford has 149 single-shell high level waste (HLW) tanks that were constructed between 1943 and 1964. Many of these tanks have leaked or are suspected of leaking HLW into the soil above the ground water. Consequently, a major effort is ongoing to transfer the liquid portion of the waste to the 28 newer, double-shell tanks. Savannah River National Laboratory (SRNL) was tasked to develop grout formulations for the three-layer closure concept selected by CH2M HILL for closing Tank C-106. These grout formulations were also evaluated for use as fill materials in the next six tanks scheduled to be closed. The overall scope consisted of both bench-scale testing to confirm mix designs and scale-up testing to confirm placement properties. This report provides results of the scale-up testing for the three-phase tank closure strategy. It also contains information on grouts for equipment and riser filling. The three-phase fill strategy is summarized as follows: Phase I fill encapsulates and minimizes dispersion of the residual waste in the tank. This fill is referred to as the Stabilization Layer and consists of the Stabilization Grout. The Phase II fill provides structural stability to the tank system and prevents subsidence. It is referred to as the Structural Layer and consists of the Structural Grout. A final Phase III fill consists of a grout designed to provide protection against intrusion and is referred to as the Capping Layer or Capping Grout.

  13. Means of manufacturing annular arrays

    DOE Patents [OSTI]

    Day, R.A.

    1985-10-10

    A method is described for manufacturing an annular acoustic transducer array from a plate of transducer material, which enables production of precision aligned arrays at low cost. The circular plate is sawed along at least two lines that are radial to the axis of the plate. At steps along each radial cut, the plate is rotated first in one direction and then in an opposite direction by a predetermined angle such as slightly less than 90/sup 0/. The cuts result in the forming of several largely ring-shaped lands, each largely ring-shaped land being joined to the other rings of different radii by thin portions of the plate, and each ring being cut into segments. The bridges that join different rings hold the transducer together until it can be mounted on a lens.

  14. Ring Leaders

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    feed-image Digg: ALSBerkeleyLab Facebook Page: 208064938929 Flickr: advancedlightsource/albums Twitter: AdvLightSource YouTube: AdvancedLightSource Ring Leaders Ringleader: Tom Scarvie, Operations Supervisor Print As operations supervisor at the ALS, Tom Scarvie works with the accelerator operators and floor operators to make sure that the machine runs as well as possible and that beamline work is done safely and according to policy. The operations team strives to make sure the ALS is running

  15. ADVANCING THE FUNDAMENTAL UNDERSTANDING AND SCALE-UP OF TRISO FUEL COATERS VIA ADVANCED MEASUREMENT AND COMPUTATIONAL TECHNIQUES

    SciTech Connect (OSTI)

    Biswas, Pratim; Al-Dahhan, Muthanna

    2012-11-01

    Tri-isotropic (TRISO) fuel particle coating is critical for the future use of nuclear energy produced byadvanced gas reactors (AGRs). The fuel kernels are coated using chemical vapor deposition in a spouted fluidized bed. The challenges encountered in operating TRISO fuel coaters are due to the fact that in modern AGRs, such as High Temperature Gas Reactors (HTGRs), the acceptable level of defective/failed coated particles is essentially zero. This specification requires processes that produce coated spherical particles with even coatings having extremely low defect fractions. Unfortunately, the scale-up and design of the current processes and coaters have been based on empirical approaches and are operated asœblack boxes. Hence, a voluminous amount of experimental development and trial and error work has been conducted. It has been clearly demonstrated that the quality of the coating applied to the fuel kernels is impacted by the hydrodynamics, solids flow field, and flow regime characteristics of the spouted bed coaters, which themselves are influenced by design parameters and operating variables. Further complicating the outlook for future fuel-coating technology and nuclear energy production is the fact that a variety of new concepts will involve fuel kernels of different sizes and with compositions of different densities. Therefore, without a fundamental understanding the underlying phenomena of the spouted bed TRISO coater, a significant amount of effort is required for production of each type of particle with a significant risk of not meeting the specifications. This difficulty will significantly and negatively impact the applications of AGRs for power generation and cause further challenges to them as an alternative source of commercial energy production. Accordingly, the proposed work seeks to overcome such hurdles and advance the scale-up, design, and performance of TRISO fuel particle spouted bed coaters. The overall objectives of the proposed work

  16. Vehicle Technologies Office Merit Review 2015: Scale-Up of Low-Cost Encapsulation Technologies for High Capacity and High Voltage Electrode Powders

    Broader source: Energy.gov [DOE]

    Presentation given by Pneumaticoat Technologies at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about scale-up of low...

  17. Manufacturing Glossary

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  18. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  19. Effect of wettability on scale-up of multiphase flow from core-scale to reservoir fine-grid-scale

    SciTech Connect (OSTI)

    Chang, Y.C.; Mani, V.; Mohanty, K.K.

    1997-08-01

    Typical field simulation grid-blocks are internally heterogeneous. The objective of this work is to study how the wettability of the rock affects its scale-up of multiphase flow properties from core-scale to fine-grid reservoir simulation scale ({approximately} 10{prime} x 10{prime} x 5{prime}). Reservoir models need another level of upscaling to coarse-grid simulation scale, which is not addressed here. Heterogeneity is modeled here as a correlated random field parameterized in terms of its variance and two-point variogram. Variogram models of both finite (spherical) and infinite (fractal) correlation length are included as special cases. Local core-scale porosity, permeability, capillary pressure function, relative permeability functions, and initial water saturation are assumed to be correlated. Water injection is simulated and effective flow properties and flow equations are calculated. For strongly water-wet media, capillarity has a stabilizing/homogenizing effect on multiphase flow. For small variance in permeability, and for small correlation length, effective relative permeability can be described by capillary equilibrium models. At higher variance and moderate correlation length, the average flow can be described by a dynamic relative permeability. As the oil wettability increases, the capillary stabilizing effect decreases and the deviation from this average flow increases. For fractal fields with large variance in permeability, effective relative permeability is not adequate in describing the flow.

  20. Demonstrate Scale-up Procedure for Glass Composite Material (GCM) for Incorporation of Iodine Loaded AgZ.

    SciTech Connect (OSTI)

    Nenoff, Tina M.; Garino, Terry J.; Croes, Kenneth James; Rodriguez, Mark A.

    2015-07-01

    Two large size Glass Composite Material (GCM) waste forms containing AgI-MOR were fabricated. One contained methyl iodide-loaded AgI-MOR that was received from Idaho National Laboratory (INL, Test 5, Beds 1 – 3) and the other contained iodine vapor loaded AgIMOR that was received from Oak Ridge National Laboratory (ORNL, SHB 2/9/15 ). The composition for each GCM was 20 wt% AgI-MOR and 80 wt% Ferro EG2922 low sintering temperature glass along with enough added silver flake to prevent any I2 loss during the firing process. The silver flake amounts were 1.2 wt% for the GCM with the INL AgI-MOR and 3 wt% for the GCM contained the ORNL AgI-MOR. The GCMs, nominally 100 g, were first uniaxially pressed to 6.35 cm (2.5 inch) diameter disks then cold isostatically pressed, before firing in air to 550°C for 1hr. They were cooled slowly (1°C/min) from the firing temperature to avoid any cracking due to temperature gradients. The final GCMs were ~5 cm in diameter (~2 inches) and non-porous with densities of ~4.2 g/cm³. X-ray diffraction indicated that they consisted of the amorphous glass phase with small amounts of mordenite and AgI. Furthermore, the presence of the AgI was confirmed by X-ray fluorescence. Methodology for the scaled up production of GCMs to 6 inch diameter or larger is also presented.

  1. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... laser-sintering) Optomec LENS MR-7 Sciaky EBAM 68 Non-metal additive manufacturing Powder bed FORMIGA P 110 PolyJet 3D ... Fused deposition modeling print technology MakerBot ...

  2. Asymmetric dipolar ring

    DOE Patents [OSTI]

    Prosandeev, Sergey A.; Ponomareva, Inna V.; Kornev, Igor A.; Bellaiche, Laurent M.

    2010-11-16

    A device having a dipolar ring surrounding an interior region that is disposed asymmetrically on the ring. The dipolar ring generates a toroidal moment switchable between at least two stable states by a homogeneous field applied to the dipolar ring in the plane of the ring. The ring may be made of ferroelectric or magnetic material. In the former case, the homogeneous field is an electric field and in the latter case, the homogeneous field is a magnetic field.

  3. Manufacturing Demonstration Facility

    Energy Savers [EERE]

    of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and ...

  4. Scale Up of Si/Si0.8GE0.2 and B4C/B9C Superlattices for Harvesting of Waste

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat in Diesel Engines | Department of Energy Scale Up of Si/Si0.8GE0.2 and B4C/B9C Superlattices for Harvesting of Waste Heat in Diesel Engines Scale Up of Si/Si0.8GE0.2 and B4C/B9C Superlattices for Harvesting of Waste Heat in Diesel Engines 2003 DEER Conference Presentation: Pacific Northwest National Laboratory 2003_deer_martin.pdf (1.44 MB) More Documents & Publications Quantum Well Thermoelectrics and Waste Heat Recovery Multilayer Thin-Film Thermoelectric Materials for Vehicle

  5. The President's Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The President's Manufacturing Initiative Manufacturing Initiative Roadmap Workshop on Roadmap Workshop on Manufacturing R&D for Manufacturing R&D for the Hydrogen Economy the ...

  6. Mathematical Modeling of Hepatitis C Prevalence Reduction with Antiviral Treatment Scale-Up in Persons Who Inject Drugs in Metropolitan Chicago

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Echevarria, Desarae; Gutfraind, Alexander; Boodram, Basmattee; Major, Marian; Del Valle, Sara; Cotler, Scott J.; Dahari, Harel

    2015-08-21

    New direct-acting antivirals (DAAs) provide an opportunity to combat hepatitis C virus (HCV) infection in persons who inject drugs (PWID). Here we use a mathematical model to predict the impact of a DAA-treatment scale-up on HCV prevalence among PWID and the estimated cost in metropolitan Chicago.

  7. Stirling engine piston ring

    DOE Patents [OSTI]

    Howarth, Roy B.

    1983-01-01

    A piston ring design for a Stirling engine wherein the contact pressure between the piston and the cylinder is maintained at a uniform level, independent of engine conditions through a balancing of the pressure exerted upon the ring's surface and thereby allowing the contact pressure on the ring to be predetermined through the use of a preloaded expander ring.

  8. Recovery of aluminum oxide by the Ames lime-soda sinter process: scale-up using a rotary kiln

    SciTech Connect (OSTI)

    Murtha, M.J.; Burnet, G.; Harnby, N.

    1985-01-01

    The Ames Lime-Soda Sinter Process provides a means for recovering aluminum oxide from power plant fly ash while producing a residue that can be used in the manufacture of sulfate resistant (Type V) portland cement. The process has been fully researched and its feasibility is now being demonstrated through pilot plant scale investigation. This paper reports results of the pelletized feed preparation by agglomeration in a rotary pan granulator, continuous feed sintering in an electrically heated rotary kiln, and product recovery from the clinker by aqueous extraction, desilication of the filtrate, and precipitation of a hydrated aluminum oxide. Results from earlier bench-scale research have been found to apply consistently to the pilot plant scale work.

  9. additive manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    additive manufacturing - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs Advanced

  10. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  11. Annular array and method of manufacturing same

    DOE Patents [OSTI]

    Day, Robert A.

    1989-01-01

    A method for manufacturing an annular acoustic transducer array from a plate of transducer material, which enables production of precision aligned arrays at low cost. The circular plate is sawed along at least two lines that are radial to the axis of the plate. At steps along each radial cut, the plate is rotated first in one direction and then in an opposite direction by a predetermined angle such as slightly less than 90.degree.. The cuts result in the forming of several largely ring-shaped lands, each largely ring-shaped land being joined to the other rings of different radii by thin portions of the plate, and each ring being cut into segments. The bridges that join different rings, hold the transducer together until it can be mounted on a lens.

  12. Advanced Manufacturing for a U.S. Clean Energy Economy (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-03-01

    This fact sheet is an overview of the U.S. Department of Energy's Advanced Manufacturing Office. Manufacturing is central to our economy, culture, and history. The industrial sector produces 11% of U.S. gross domestic product (GDP), employs 12 million people, and generates 57% of U.S. export value. However, U.S. industry consumes about one-third of all energy produced in the United States, and significant cost-effective energy efficiency and advanced manufacturing opportunities remain unexploited. As a critical component of the National Innovation Policy for Advanced Manufacturing, the U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) is focused on creating a fertile environment for advanced manufacturing innovation, enabling vigorous domestic development of transformative manufacturing technologies, promoting coordinated public and private investment in precompetitive advanced manufacturing technology infrastructure, and facilitating the rapid scale-up and market penetration of advanced manufacturing technologies.

  13. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  14. Clean Energy Manufacturing Federal Resource Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Federal Resource Guide Clean Energy Manufacturing Federal Resource Guide Find federal resources to help you design, scale up, and commercialize your technology with this guide. Technology Feasibility Evaluate your idea U.S. Department of Energy priorities R&D funding Business creation and development Licensing technologies Strategic partnerships Technology Prototyping Materials characterization Modeling and tools Intellectual property protection Product testing and demonstration Small-scale

  15. ARM - Tree Rings

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    PastTree Rings Outreach Home Room News Publications Traditional Knowledge Kiosks Barrow, Alaska Tropical Western Pacific Site Tours Contacts Students Study Hall About ARM Global Warming FAQ Just for Fun Meet our Friends Cool Sites Teachers Teachers' Toolbox Lesson Plans Tree Rings Tree rings are formed on an annual basis. They are caused by a more rapid growth in the spring followed by slower growth the rest of the year. Using a tree ring borer you can examine these rings and glean the following

  16. Additive manufacturing of materials: Opportunities and challenges

    SciTech Connect (OSTI)

    Babu, Sudarsanam Suresh; Love, Lonnie J.; Dehoff, Ryan R.; Peter, William H.; Watkins, Thomas R.; Pannala, Sreekanth

    2015-11-01

    Additive manufacturing (also known as 3D printing) is considered a disruptive technology for producing components with topologically optimized complex geometries as well as functionalities that are not achievable by traditional methods. The realization of the full potential of 3D printing is stifled by a lack of computational design tools, generic material feedstocks, techniques for monitoring thermomechanical processes under in situ conditions, and especially methods for minimizing anisotropic static and dynamic properties brought about by microstructural heterogeneity. In this paper, we discuss the role of interdisciplinary research involving robotics and automation, process control, multiscale characterization of microstructure and properties, and high-performance computational tools to address each of these challenges. In addition, emerging pathways to scale up additive manufacturing of structural materials to large sizes (>1 m) and higher productivities (5–20 kg/h) while maintaining mechanical performance and geometrical flexibility are also discussed.

  17. Additive manufacturing of materials: Opportunities and challenges

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Babu, Sudarsanam Suresh; Love, Lonnie J.; Dehoff, Ryan R.; Peter, William H.; Watkins, Thomas R.; Pannala, Sreekanth

    2015-11-01

    Additive manufacturing (also known as 3D printing) is considered a disruptive technology for producing components with topologically optimized complex geometries as well as functionalities that are not achievable by traditional methods. The realization of the full potential of 3D printing is stifled by a lack of computational design tools, generic material feedstocks, techniques for monitoring thermomechanical processes under in situ conditions, and especially methods for minimizing anisotropic static and dynamic properties brought about by microstructural heterogeneity. In this paper, we discuss the role of interdisciplinary research involving robotics and automation, process control, multiscale characterization of microstructure and properties, and high-performancemore » computational tools to address each of these challenges. In addition, emerging pathways to scale up additive manufacturing of structural materials to large sizes (>1 m) and higher productivities (5–20 kg/h) while maintaining mechanical performance and geometrical flexibility are also discussed.« less

  18. Solar Manufacturing Projects | Department of Energy

    Office of Environmental Management (EM)

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR ...

  19. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Manufacturing is how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Manufacturing is the lifeblood of the American economy -- providing jobs

  20. APS Storage Ring Status

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Ring Under Maintenance Operations Messages: Operators in Charge : Dmitriy Ronzhin Floor Coordinator : Wendy VanWingeren (2-0101) Fill Pattern : Problem Information : Last DumpTrip...

  1. Materials Scale-up Facility

    Broader source: Energy.gov [DOE]

    2011 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation

  2. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program ...

  3. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and ...

  4. Recent Advances in Pt Monolayer Electrocatalysts for Oxygen Reduction Reaction: Scale-up Synthesis, Structure, and Activity of Pt Shells on Pd Cores

    SciTech Connect (OSTI)

    Sasaki, K.; Wang, J.X.; Naohara, H.; Marinkovic, N.; More, Karren Leslie; Inada, H.; Adzic, R.R.

    2010-01-01

    We have established a scale-up synthesis method to produce gram-quantities of Pt monolayer electrocatalysts. The core-shell structure of the Pt/Pd/C electrocatalyst has been verified using the HAADF-STEM Z-contrast images, STEM/EELS, and STEM/EDS line profile analysis. The atomic structure of this electrocatalyst and formation of a Pt monolayer on Pd nanoparticle surfaces were examined using in situ EXAFS. The Pt mass activity of the Pt/Pd/C electrocatalyst for ORR is considerably higher than that of commercial Pt/C electrocatalysts. The results with Pt monolayer electrocatalysts may significantly impact science of electrocatalysis and fuel-cell technology, as they have demonstrated an exceptionally effective way of using Pt that can resolve problems of other approaches, including electrocatalysts inadequate activity and high Pt content.

  5. Recent Advances in Platinum Monolayer Electrocatalysts for Oxygen Reduction Reaction: Scale-up Synthesis Structure and Activity of Pt Shells on Pd Cores

    SciTech Connect (OSTI)

    Sasaki K.; Wang J.X.; Naohara H.; Marinkovic N.; More K.; Inada H.; Adzic R.R.

    2010-03-01

    We have established a scale-up synthesis method to produce gram-quantities of Pt monolayer electrocatalysts. The core-shell structure of the Pt/Pd/C electrocatalyst has been verified using the HAADF-STEM Z-contrast images, STEM/EELS, and STEM/EDS line profile analysis. The atomic structure of this electrocatalyst and formation of a Pt monolayer on Pd nanoparticle surfaces were examined using in situ EXAFS. The Pt mass activity of the Pt/Pd/C electrocatalyst for ORR is considerably higher than that of commercial Pt/C electrocatalysts. The results with Pt monolayer electrocatalysts may significantly impact science of electrocatalysis and fuel-cell technology, as they have demonstrated an exceptionally effective way of using Pt that can resolve problems of other approaches, including electrocatalysts inadequate activity and high Pt content.

  6. Scale-up of mild gasification to be a process development unit mildgas 24 ton/day PDU design report. Final report, November 1991--July 1996

    SciTech Connect (OSTI)

    1996-03-01

    From November 1991 to April 1996, Kerr McGee Coal Corporation (K-M Coal) led a project to develop the Institute of Gas Technology (IGT) Mild Gasification (MILDGAS) process for near-term commercialization. The specific objectives of the program were to: design, construct, and operate a 24-tons/day adiabatic process development unit (PDU) to obtain process performance data suitable for further design scale-up; obtain large batches of coal-derived co-products for industrial evaluation; prepare a detailed design of a demonstration unit; and develop technical and economic plans for commercialization of the MILDGAS process. The project team for the PDU development program consisted of: K-M Coal, IGT, Bechtel Corporation, Southern Illinois University at Carbondale (SIUC), General Motors (GM), Pellet Technology Corporation (PTC), LTV Steel, Armco Steel, Reilly Industries, and Auto Research.

  7. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  8. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  9. Next Generation Manufacturing Processes

    Broader source: Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  10. Scale-Up Information for Gas-Phase Ammonia Treatment of Uranium in the Vadose Zone at the Hanford Site Central Plateau

    SciTech Connect (OSTI)

    Truex, Michael J.; Szecsody, James E.; Zhong, Lirong; Thomle, Jonathan N.; Johnson, Timothy C.

    2014-09-01

    Uranium is present in the vadose zone at the Hanford Central Plateau and is of concern for protection of groundwater. The Deep Vadose Zone Treatability Test Plan for the Hanford Central Plateau identified gas-phase treatment and geochemical manipulation as potentially effective treatment approaches for uranium and technetium in the Hanford Central Plateau vadose zone. Based on laboratory evaluation, use of ammonia vapor was selected as the most promising uranium treatment candidate for further development and field testing. While laboratory tests have shown that ammonia treatment effectively reduces the mobility of uranium, additional information is needed to enable deployment of this technology for remediation. Of importance for field applications are aspects of the technology associated with effective distribution of ammonia to a targeted treatment zone, understanding the fate of injected ammonia and its impact on subsurface conditions, and identifying effective monitoring approaches. In addition, information is needed to select equipment and operational parameters for a field design. As part of development efforts for the ammonia technology for remediation of vadose zone uranium contamination, field scale-up issues were identified and have been addressed through a series of laboratory and modeling efforts. This report presents a conceptual description for field application of the ammonia treatment process, engineering calculations to support treatment design, ammonia transport information, field application monitoring approaches, and a discussion of processes affecting the fate of ammonia in the subsurface. The report compiles this information from previous publications and from recent research and development activities. The intent of this report is to provide technical information about these scale-up elements to support the design and operation of a field test for the ammonia treatment technology.

  11. Manufacturing Innovation in the DOE

    Broader source: Energy.gov (indexed) [DOE]

    ...sitesdefaultfilesmicrositesostppcast-advanced-manufacturing-june2011.pdf. Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Collaboration and ...

  12. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  13. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  14. APS Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    next up previous Next: Main Parameters APS Storage Ring Parameters M. Borland, G. Decker, L. Emery, W. Guo, K. Harkay, V. Sajaev, C.-Y. Yao Advanced Photon Source September 8, 2010...

  15. Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Administration (EIA) ‹ Consumption & Efficiency Manufacturing Energy Consumption Survey (MECS) Glossary › FAQS › Overview Data 2010 2006 2002 1998 1994 1991 Archive Analysis & Projections Cost of Natural Gas Used in Manufacturing Sector Has Fallen Graph showing Cost of Natural Gas Used in Manufacturing Sector Has Fallen Source: U.S. Energy Information Administration, Manufacturing Energy Consumption Survey (MECS) 1998-2010, September 6, 2013. New 2010 Manufacturing Energy

  16. Scale-Up of CdTe Photovoltaic Device Processes for Commercial Application: Cooperative Research and Development Final Report, CRADA Number CRD-06-196

    SciTech Connect (OSTI)

    Albin, D.

    2013-02-01

    Through this Cooperative Research and Development Agreement, NREL and PrimeStar Solar will work together to scale up the NREL CdTe photovoltaic process from the laboratory to produce photovoltaic devices in a size that is commercially viable. The work in this phase will focus on the transference of NREL CdTe device fabrication techniques to PrimeStar Solar. NREL and PrimeStar Solar will engage in a series of technical exchange meetings and laboratory training sessions to transfer the knowledge of CdTe PV film growth from NREL to PrimeStar Solar. PrimeStar Solar will grow thin films on PrimeStar Solar equipment and interleave them with NREL-grown films in an effort to develop a commercial scale process on PrimeStar Solar equipment. Select NREL film growth equipment will be upgraded either by PrimeStar Solar or at PrimeStar Solar's expense to increase equipment reliability and throughput.

  17. Unidirectional ring lasers

    DOE Patents [OSTI]

    Hohimer, J.P.; Craft, D.C.

    1994-09-20

    Unidirectional ring lasers formed by integrating nonreciprocal optical elements into the resonant ring cavity is disclosed. These optical elements either attenuate light traveling in a nonpreferred direction or amplify light traveling in a preferred direction. In one preferred embodiment the resonant cavity takes the form of a circle with an S-shaped crossover waveguide connected to two points on the interior of the cavity such that light traveling in a nonpreferred direction is diverted from the cavity into the crossover waveguide and reinjected out of the other end of the crossover waveguide into the cavity as light traveling in the preferred direction. 21 figs.

  18. Unidirectional ring lasers

    DOE Patents [OSTI]

    Hohimer, John P.; Craft, David C.

    1994-01-01

    Unidirectional ring lasers formed by integrating nonreciprocal optical elements into the resonant ring cavity. These optical elements either attenuate light traveling in a nonpreferred direction or amplify light traveling in a preferred direction. In one preferred embodiment the resonant cavity takes the form of a circle with an S-shaped crossover waveguide connected to two points on the interior of the cavity such that light traveling in a nonpreferred direction is diverted from the cavity into the crossover waveguide and reinjected out of the other end of the crossover waveguide into the cavity as light traveling in the preferred direction.

  19. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  20. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  1. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Increasing U.S. Market Share in Solar Photovoltaic Manufacturing Close From 2000 to 2010, global shipments of solar cells and modules grew 53%, a wave that China and Taiwan rode to increase their combined market share from less than 2% to 54%. Meanwhile, U.S. market share

  2. Manufacturing Innovation Topics Workshop

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  3. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Broader source: Energy.gov (indexed) [DOE]

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013. Fuel Cell Manufacturing (2.61 MB) ...

  4. Scale-Up of World Record 16.5% CdTe Cell Design for a 50 MWp Production Facility: September 27, 2007 - March 26, 2009

    SciTech Connect (OSTI)

    Seymour, F. H.

    2011-05-01

    This final report covers progress made on subcontract NAT-7-77015-07 by PrimeStar Solar Inc. for the 18 month period from September 27, 2007 through March 26, 2009. The project objectives were to accelerate the commercialization of the world record 16.5% efficiency cadmium telluride photovoltaic technology. This was done by developing high performance 6"x6" prototype mini-modules and by designing and commissioning a pilot line for manufacturing of commercial sized 60cmx120cm modules. This subcontract aligns with the SAI program by accelerating the development of high efficiency low cost CdTe solar PV module manufacturing. This will contribute to the goal of PV grid parity by 2015. Progress with the deliverables and milestones in this subcontract constitutes progress towards the KPP and milestone objectives for the SAI program.

  5. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing 1 Technology Assessment 2 1. Contents 3 1. Introduction to the Technology/System ............................................................................................... 2 4 1.1 Introduction to Additive Manufacturing ....................................................................................... 2 5 1.2 Additive Manufacturing Processes ............................................................................................... 2 6 1.3 Benefits of Additive

  6. Ring laser scatterometer

    DOE Patents [OSTI]

    Ackermann, Mark; Diels, Jean-Claude

    2005-06-28

    A scatterometer utilizes the dead zone resulting from lockup caused by scatter from a sample located in the optical path of a ring laser at a location where counter-rotating pulses cross. The frequency of one pulse relative to the other is varied across the lockup dead zone.

  7. Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Storage Ring Parameters Print General Parameters Parameter Value Beam particle electron Beam energy 1.9 GeV (1.0-1.9 GeV possible) Injection energy 1.9 GeV (1.0-1.9 GeV possible)...

  8. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  9. Storage Ring | Advanced Photon Source

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Electron Storage Ring The 7-GeV electrons are injected into the 1104-m-circumference storage ring, a circle of more than 1,000 electromagnets and associated equipment, located...

  10. Large-area, triple-junction a-Si alloy production scale-up. Semiannual subcontract report, 17 March 1994--18 September 1994

    SciTech Connect (OSTI)

    Oswald, R.; Morris, J. [Solarex Corp., Newtown, PA (United States). Thin Film Div.

    1995-09-01

    This report describes work performed under a 3-y subcontract to advance Solarex`s photovoltaic manufacturing technologies, reduce its a-Si:H module production costs, increase module performance, and expand the Solarex commercial production capacity. During this period, Solarex focused on improving deposition of the front contact, investigating alternate feedstocks for the front contact, maximizing throughput and area utilization for all laser scribes, optimizing a-Si:H deposition equipment to achieve uniform deposition over large areas, optimizing the triple-junction module fabrication process, evaluating the materials to deposit the rear contact, and optimizing the combination of isolation scribe and encapsulant to pass the wet high potential test.

  11. The Advanced Manufacturing Partnership and the Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    National Program Office | Department of Energy The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office This presentation describes the Advanced Manufacturing Partnership from its beginning as a recommendation of the President's Council of Advisers on Science and Technology to its development and organization. The Advanced Manufacturing Partnership and the

  12. Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Storage Ring Parameters Storage Ring Parameters Print General Parameters Parameter Value Beam particle electron Beam energy 1.9 GeV (1.0-1.9 GeV possible) Injection energy 1.9 GeV (1.0-1.9 GeV possible) Beam current (all operation is in top-off with ΔI/I ≤ 0.3%) 500 mA in multibunch mode 2 x 17.5 mA in two-bunch mode Filling pattern (multibunch mode) 256-320 bunches; possibility of one or two 5- to 6-mA "camshaft" bunches in filling gaps Bunch spacing: multibunch mode 2 ns Bunch

  13. Fibrous Fillers to Manufacture Ultra High Ash/Performance Paper

    SciTech Connect (OSTI)

    Dr. VIjay K. Mathur

    2009-04-30

    The paper industry is one of the largest users of energy and emitters of CO2 in the US manufacturing industry. In addition to that, it is facing tremendous financial pressure due to lower cost imports. The fine paper industry has shrunk from 15 million tons per year production to 10 million tons per year in the last 5 years. This has resulted in mill closures and job loses. The AF&PA and the DOE formed a program called Agenda 2020 to help in funding to develop breakthrough technologies to provide help in meeting these challenges. The objectives of this project were to optimize and scale-up Fibrous Fillers technology, ready for commercial deployment and to develop ultra high ash/high performance paper using Fibrous Fillers. The goal was to reduce energy consumption, carbon footprint, and cost of manufacturing paper and related industries. GRI International (GRI) has been able to demonstrate the techno - economic feasibility and economic advantages of using its various products in both handsheets as well as in commercial paper mills. GRI has also been able to develop sophisticated models that demonstrate the effect of combinations of GRI's fillers at multiple filler levels. GRI has also been able to develop, optimize, and successfully scale-up new products for use in commercial paper mills.

  14. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  15. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... For instance, the following parts have already been manufactured additively: 179 Structure parts for unmanned aircraft by SAAB Avitronics 15, 16; 180 Special tools for ...

  16. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  17. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  18. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    processes and reduce the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells for transportation, stationary, and ...

  19. Large-area, triple-junction a-Si alloy production scale-up. Semiannual subcontract report, 17 March 1994--18 September 1994

    SciTech Connect (OSTI)

    Oswald, R.; Morris, J. [Solarex Corp., Newtown, PA (United States). Thin Film Div.

    1995-03-01

    This report describes work performed under a 3-year subcontract to advance Solarex`s photovoltaic (PV) manufacturing technologies, reduce its hydrogenated amorphous silicon (a-Si:H) module production costs, increase module performance, and expand the Solarex commercial production capacity. During the period covered by this report, Solarex focused on (1) improving deposition of the front contact, (2) investigating alternate feed stocks for the front contact, (3) maximizing throughput and area utilization for all laser scribes, (4) optimizing a-Si:H deposition equipment to achieve uniform deposition over large areas, (5) optimizing the triple-junction module fabrication process, (6) evaluating the materials to deposit the rear contact, and (7) optimizing the combination of isolation scribe and encapsulant to pass the wet high-potential test.

  20. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  1. Manufacturing Innovation in the DOE

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Innovation in the DOE January 13, 2014 Mark Johnson Director Advanced Manufacturing Office manufacturing.energy.gov Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 What is Advanced Manufacturing? A family of activities that: * Depend on the use and coordination of information, automation, computation, software, sensing, and networking; and/or * Make use of cutting edge materials and emerging capabilities. Advanced Manufacturing involves both: * New ways to

  2. Advanced Vehicles Manufacturing Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects DOE-LPO_ATVM-Economic-Growth_Thumbnail.png DRIVING ECONOMIC GROWTH: ADVANCED TECHNOLOGY VEHICLES

  3. Split ring containment attachment device

    DOE Patents [OSTI]

    Sammel, Alfred G.

    1996-01-01

    A containment attachment device 10 for operatively connecting a glovebag 200 to plastic sheeting 100 covering hazardous material. The device 10 includes an inner split ring member 20 connected on one end 22 to a middle ring member 30 wherein the free end 21 of the split ring member 20 is inserted through a slit 101 in the plastic sheeting 100 to captively engage a generally circular portion of the plastic sheeting 100. A collar potion 41 having an outer ring portion 42 is provided with fastening means 51 for securing the device 10 together wherein the glovebag 200 is operatively connected to the collar portion 41.

  4. The ITER pre-compression rings – A first in cryogenic composite technology

    SciTech Connect (OSTI)

    Rajainmaki, Hannu; Fanthome, John; Losasso, Marcello; Rodriguez, Jesus; Evans, David; Diaz, Victor

    2014-01-27

    The ITER Pre-Compression Rings represent one of the heaviest composite structures ever manufactured as a single piece and the largest - the outer diameter will be above 5.5 meters - intended for use in a cryogenic environment. With a cross section of 337 mm × 288 mm, each item will weigh more than 3,000 kg. A development program, based on filament wound and dry wound S2 glass unidirectional fibers, the latter processed by VARTM, was completed on one fifth scale rings, and these materials and techniques were shown to be satisfactory. The paper describes how a technology applied to build up primary structures of European launchers is being accommodated to produce the ITER Pre-Compression Rings, fulfilling its extremely challenging requirements. In addition, we will describe how the structural analysis is correlated with the test results of scaled down rings, as well as how the pre-compression rings’ manufacturing process will be qualified.

  5. Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Storage Ring Parameters Print General Parameters Parameter Value Beam particle electron Beam energy 1.9 GeV (1.0-1.9 GeV possible) Injection energy 1.9 GeV (1.0-1.9 GeV possible) Beam current (all operation is in top-off with ΔI/I ≤ 0.3%) 500 mA in multibunch mode 2 x 17.5 mA in two-bunch mode Filling pattern (multibunch mode) 256-320 bunches; possibility of one or two 5- to 6-mA "camshaft" bunches in filling gaps Bunch spacing: multibunch mode 2 ns Bunch spacing: two-bunch mode 328

  6. Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Storage Ring Parameters Print General Parameters Parameter Value Beam particle electron Beam energy 1.9 GeV (1.0-1.9 GeV possible) Injection energy 1.9 GeV (1.0-1.9 GeV possible) Beam current (all operation is in top-off with ΔI/I ≤ 0.3%) 500 mA in multibunch mode 2 x 17.5 mA in two-bunch mode Filling pattern (multibunch mode) 256-320 bunches; possibility of one or two 5- to 6-mA "camshaft" bunches in filling gaps Bunch spacing: multibunch mode 2 ns Bunch spacing: two-bunch mode 328

  7. Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Storage Ring Parameters Print General Parameters Parameter Value Beam particle electron Beam energy 1.9 GeV (1.0-1.9 GeV possible) Injection energy 1.9 GeV (1.0-1.9 GeV possible) Beam current (all operation is in top-off with ΔI/I ≤ 0.3%) 500 mA in multibunch mode 2 x 17.5 mA in two-bunch mode Filling pattern (multibunch mode) 256-320 bunches; possibility of one or two 5- to 6-mA "camshaft" bunches in filling gaps Bunch spacing: multibunch mode 2 ns Bunch spacing: two-bunch mode 328

  8. Storage Ring Parameters

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Storage Ring Parameters Print General Parameters Parameter Value Beam particle electron Beam energy 1.9 GeV (1.0-1.9 GeV possible) Injection energy 1.9 GeV (1.0-1.9 GeV possible) Beam current (all operation is in top-off with ΔI/I ≤ 0.3%) 500 mA in multibunch mode 2 x 17.5 mA in two-bunch mode Filling pattern (multibunch mode) 256-320 bunches; possibility of one or two 5- to 6-mA "camshaft" bunches in filling gaps Bunch spacing: multibunch mode 2 ns Bunch spacing: two-bunch mode 328

  9. Renewable Energy Manufacturing Program

    Broader source: Energy.gov [DOE]

    Note: The initial application deadline for the Renewable Energy Manufacturing Program is June 30, 2016. Applications will be accepted following that date only if there are remaining funds available...

  10. Innovative Manufacturing Initiative Project Selections

    Broader source: Energy.gov [DOE]

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  11. Hydroprocessing catalyst manufacture

    SciTech Connect (OSTI)

    Lostaglio, V.J.; Carruthers, J.D.

    1985-01-01

    Hydroprocessing catalysts for the oil-refining industry have undergone significant improvements since the oil shortages of the late 1970's. Spurred by the need for refiners to process heavy, sour feeds, catalyst manufacturers have developed technology to meet these changing demands. Current manufacturing techniques in the production of substrate and final catalyst are reviewed. New approach to the production of resid hydrotreatment catalysts are considered.

  12. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  13. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  14. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to ... Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking ...

  15. Oak Ridge Manufacturing Demonstration Facility (MDF) | Department...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Facilities Oak Ridge Manufacturing Demonstration Facility (MDF) Oak Ridge Manufacturing Demonstration Facility (MDF) The Manufacturing Demonstration Facility (MDF) is a ...

  16. Manufacturing Demonstration Facility Workshop Videos | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facility Workshop Videos Manufacturing Demonstration Facility Workshop Videos Dr. Leo Christodoulou, Program Manager, EERE Advanced Manufacturing ...

  17. Clean Energy Manufacturing: U.S. Competitiveness and State Policy Strategies (Presentation), NREL (National Renewable Energy Laboratory)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Federal Resource Guide Clean Energy Manufacturing Federal Resource Guide Find federal resources to help you design, scale up, and commercialize your technology with this guide. Technology Feasibility Evaluate your idea U.S. Department of Energy priorities R&D funding Business creation and development Licensing technologies Strategic partnerships Technology Prototyping Materials characterization Modeling and tools Intellectual property protection Product testing and demonstration Small-scale

  18. IMHEX fuel cell repeat component manufacturing continuous improvement accomplishments

    SciTech Connect (OSTI)

    Jakaitis, L.A.; Petraglia, V.J.; Bryson, E.S.

    1996-12-31

    M-C Power is taking a power generation technology that has been proven in the laboratory and is making it a commercially competitive product. There are many areas in which this technology required scale up and refinement to reach the market entry goals for the IMHEX{reg_sign} molten carbonate fuel cell power plant. One of the primary areas that needed to be addressed was the manufacturing of the fuel cell stack. Up to this point, the fuel cell stack and associated components were virtually hand made for each system to be tested. M-C Power has now continuously manufactured the repeat components for three 250 kW stacks. M-C Power`s manufacturing strategy integrated both evolutionary and revolutionary improvements into its comprehensive commercialization effort. M-C Power`s objectives were to analyze and continuously improve stack component manufacturing and assembly techniques consistent with established specifications and commercial scale production requirements. Evolutionary improvements are those which naturally occur as the production rates are increased and experience is gained. Examples of evolutionary (learning curve) improvements included reducing scrap rates and decreasing raw material costs by buying in large quantities. Revolutionary improvements result in significant design and process changes to meet cost and performance requirements of the market entry system. Revolutionary changes often involve identifying new methods and developing designs to accommodate the new process. Based upon our accomplishments, M-C Power was able to reduce the cost of continuously manufactured fuel cell repeat components from the first to third 250 kW stack by 63%. This paper documents the continuous improvement accomplishments realized by M-C Power during IMHEX{reg_sign} fuel cell repeat component manufacturing.

  19. Ion Rings for Magnetic Fusion

    SciTech Connect (OSTI)

    Greenly, John, B.

    2005-07-31

    This Final Technical Report presents the results of the program, Ion Rings for Magnetic Fusion, which was carried out under Department of Energy funding during the period August, 1993 to January, 2005. The central objective of the program was to study the properties of field-reversed configurations formed by ion rings. In order to reach this objective, our experimental program, called the Field-reversed Ion Ring Experiment, FIREX, undertook to develop an efficient, economical technology for the production of field-reversed ion rings. A field-reversed configuration (FRC) in which the azimuthal (field-reversing) current is carried by ions with gyro-radius comparable to the magnetic separatrix radius is called a field-reversed ion ring. A background plasma is required for charge neutralization of the ring, and this plasma will be confined within the ring's closed magnetic flux. Ion rings have long been of interest as the basis of compact magnetic fusion reactors, as the basis for a high-power accelerator for an inertial fusion driver, and for other applications of high power ion beams or plasmas of high energy density. Specifically, the FIREX program was intended to address the longstanding question of the contribution of large-orbit ions to the observed stability of experimental FRCs to the MHD tilt mode. Typical experimental FRCs with s {approx} 2-4, where s is the ratio of separatrix radius to ion gyro-radius, have been stable to tilting, but desired values for a fusion reactor, s > 20, should be unstable. The FIREX ring would consist of a plasma with large s for the background ions, but with s {approx} 1 for the ring ions. By varying the proportions of these two populations, the minimum proportion of large-orbit ions necessary for stability could be determined. The incorporation of large-orbit ions, perhaps by neutral-beam injection, into an FRC has been advanced for the purpose of stabilizing, heating, controlling angular momentum, and aiding the formation of a

  20. Reflex ring laser amplifier system

    DOE Patents [OSTI]

    Summers, Mark A.

    1985-01-01

    A laser pulse is injected into an unstable ring resonator-amplifier structure. Inside this resonator the laser pulse is amplified, spatially filtered and magnified. The laser pulse is recirculated in the resonator, being amplified, filtered and magnified on each pass. The magnification is chosen so that the beam passes through the amplifier in concentric non-overlapping regions similar to a single pass MOPA. After a number of passes around the ring resonator the laser pulse is spatially large enough to exit the ring resonator system by passing around an output mirror.

  1. Photovoltaic manufacturing technology

    SciTech Connect (OSTI)

    Wohlgemuth, J.H.; Whitehouse, D.; Wiedeman, S.; Catalano, A.W.; Oswald, R. )

    1991-12-01

    This report identifies steps leading to manufacturing large volumes of low-cost, large-area photovoltaic (PV) modules. Both crystalline silicon and amorphous silicon technologies were studied. Cost reductions for each step were estimated and compared to Solarex Corporation's manufacturing costs. A cost model, a simple version of the SAMICS methodology developed by the Jet Propulsion Laboratory (JPL), projected PV selling prices. Actual costs of materials, labor, product yield, etc., were used in the cost model. The JPL cost model compared potential ways of lowering costs. Solarex identified the most difficult technical challenges that, if overcome, would reduce costs. Preliminary research plans were developed to solve the technical problems. 13 refs.

  2. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  3. Power Ring LLC | Open Energy Information

    Open Energy Info (EERE)

    Power Ring LLC Place: Goleta, California Zip: 93117 Product: Power Ring is a power storage technology developer working on technology developed by parent firm LaunchPoint...

  4. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to DOE Fuel Cell Manufacturing Workshop 2011 John Christensen, PE NREL Consultant DOE Fuel Cell Market Transformation Support August 11, 2011 Manufacturing Fuel Cell Manhattan Project √ Identify manufacturing cost drivers to achieve affordability √ Identify best practices in fuel cell manufacturing technology √ Identify manufacturing technology gaps √ Identify FC projects to address these gaps MFCMP Objectives Completed Final Report due out Nov 2010 B2PCOE Montana Tech SME's Industry

  5. Drug development and manufacturing

    DOE Patents [OSTI]

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  6. Ring resonant cavities for spectroscopy

    DOE Patents [OSTI]

    Zare, R.N.; Martin, J.; Paldus, B.A.; Xie, J.

    1999-06-15

    Ring-shaped resonant cavities for spectroscopy allow a reduction in optical feedback to the light source, and provide information on the interaction of both s- and p-polarized light with samples. A laser light source is locked to a single cavity mode. An intracavity acousto-optic modulator may be used to couple light into the cavity. The cavity geometry is particularly useful for Cavity Ring-Down Spectroscopy (CRDS). 6 figs.

  7. Ring resonant cavities for spectroscopy

    DOE Patents [OSTI]

    Zare, Richard N.; Martin, Juergen; Paldus, Barbara A.; Xie, Jinchun

    1999-01-01

    Ring-shaped resonant cavities for spectroscopy allow a reduction in optical feedback to the light source, and provide information on the interaction of both s- and p-polarized light with samples. A laser light source is locked to a single cavity mode. An intracavity acousto-optic modulator may be used to couple light into the cavity. The cavity geometry is particularly useful for Cavity Ring-Down Spectroscopy (CRDS).

  8. Collar nut and thrust ring

    DOE Patents [OSTI]

    Lowery, Guy B.

    1991-01-01

    A collar nut comprises a hollow cylinder having fine interior threads at one end for threadably engaging a pump mechanical seal assembly and an inwardly depending flange at the other end. The flange has an enlarged portion with a groove for receiving an O-ring for sealing against the intrusion of pumpage from the exterior. The enlarged portion engages a thrust ring about the pump shaft for crushing a hard O-ring, such as a graphite O-ring. The hard O-ring seals the interior of the mechanical seal assembly and pump housing against the loss of lubricants or leakage of pumpage. The fine threads of the hollow cylinder provide the mechanical advantage for crushing the hard O-ring evenly and easily with a hand tool from the side of the collar nut rather than by tightening a plurality of bolts from the end and streamlines the exterior surface of the mechanical seal. The collar nut avoids the spatial requirements of bolt heads at the end of a seal and associated bolt head turbulence.

  9. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  10. Double acting stirling engine piston ring

    DOE Patents [OSTI]

    Howarth, Roy B.

    1986-01-01

    A piston ring design for a Stirling engine wherein the contact pressure between the piston and the cylinder is maintained at a uniform level, independent of engine conditions through a balancing of the pressure exerted upon the ring's surface and thereby allowing the contact pressure on the ring to be predetermined through the use of a preloaded expander ring.

  11. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Officer National Institute of Standards and Technology Carrie Houtman Senior Public Policy Manager Dow Chemical Overview * Advanced Manufacturing Activities * Advanced ...

  12. Concentric ring flywheel without expansion separators

    DOE Patents [OSTI]

    Kuklo, Thomas C.

    1999-01-01

    A concentric ring flywheel wherein the adjacent rings are configured to eliminate the need for differential expansion separators between the adjacent rings. This is accomplished by forming a circumferential step on an outer surface of an inner concentric ring and forming a matching circumferential step on the inner surface of an adjacent outer concentric ring. During operation the circumferential steps allow the rings to differentially expand due to the difference in the radius of the rings without the formation of gaps therebetween, thereby eliminating the need for expansion separators to take up the gaps formed by differential expansion.

  13. Concentric ring flywheel without expansion separators

    DOE Patents [OSTI]

    Kuklo, T.C.

    1999-08-24

    A concentric ring flywheel wherein the adjacent rings are configured to eliminate the need for differential expansion separators between the adjacent rings. This is accomplished by forming a circumferential step on an outer surface of an inner concentric ring and forming a matching circumferential step on the inner surface of an adjacent outer concentric ring. During operation the circumferential steps allow the rings to differentially expand due to the difference in the radius of the rings without the formation of gaps therebetween, thereby eliminating the need for expansion separators to take up the gaps formed by differential expansion. 3 figs.

  14. National Electrical Manufacturers Association

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    July 24, 2014 VIA EMAIL TO: Regulatory.Review@hq.doe.gov Steven Croley, General Counsel Office of the General Counsel U.S. Department of Energy 1000 Independence Avenue SW., Washington, DC 20585 NEMA Comments on DOE Reducing Regulatory Burden RFI 79 Fed.Reg. 28518 (July 3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks you for the opportunity to provide comments on the Department of Energy's efforts to make its regulatory program more effective and less

  15. Contribution to Nanotechnology Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    shares Nano 50 award for directed assembly September 3, 2008 Contribution to Nanotechnology Manufacturing LOS ALAMOS, New Mexico, September 3, 2008-A team of scientists spanning three institutions, including Los Alamos National Laboratory, has discovered a more efficient way of fusing charge-carrying electrical contacts to tiny "nanowires" of silicon to create the nanotechnology at the heart of potential future advances in modern electronics, sensing, and energy collection. Nanotech

  16. Manufactured Homes Tool

    Energy Science and Technology Software Center (OSTI)

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  17. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  18. Fuel Oil Use in Manufacturing

    U.S. Energy Information Administration (EIA) Indexed Site

    logo Return to: Manufacturing Home Page Fuel Oil Facts Oil Price Effect Fuel Switching Actual Fuel Switching Storage Capacity Fuel Oil Use in Manufacturing Why Look at Fuel Oil?...

  19. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    THE OPPORTUNITY OF CLEAN ENERGY MANUFACTURING By 2030, the global market for new energy generation technology is expected to reach $790B annually-an $11 trillion cumulative investment from 2013. Leveraging energy productivity and domestic energy resources in manufacturing represents important opportunities for U.S. manufacturers to enhance their global competitiveness by realizing lower energy costs. A focus on increased energy productivity will save manufacturers billions of dollars, grow the

  20. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Use of Nanomaterials, January 2011 ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, ...

  1. NREL: Energy Analysis - Manufacturing Analysis

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Recent Publications "Economic Measurements of Polysilicon for the Photovoltaic Industry: Market Competition and Manufacturing Competitiveness" IEEE Journal of Photovoltaics Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry Economic Development Impact of 1,000 MW of Wind Energy in Texas Manufacturing Analysis With world-class manufacturing analysis capabilities, NREL analyzes clean energy industry trends; cost, price, and performance trends; market and

  2. Additive Manufacturing: Technology and Applications

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing: Technology and Applications Natural Gas Infrastructure R&D and ... * Success in development and integration of multidisciplinary teams ...

  3. Energy 101: Clean Energy Manufacturing

    SciTech Connect (OSTI)

    2015-07-09

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  4. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  5. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  6. GE's Digital Marketplace to Revolutionize Manufacturing | GE...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Commons" - a global ecosystem for manufacturing businesses The Commons ... The project aims to build an expansive manufacturing ecosystem, with the goal of having ...

  7. Additive Manufacturing: Pursuing the Promise | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise More Documents...

  8. FHP Manufacturing Company Geothermal | Open Energy Information

    Open Energy Info (EERE)

    FHP Manufacturing Company Geothermal Jump to: navigation, search Name: FHP Manufacturing Company: Geothermal Place: Florida Sector: Geothermal energy Product: FHP Manufacturing...

  9. Teksun PV Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Teksun PV Manufacturing Inc Jump to: navigation, search Logo: Teksun PV Manufacturing Inc Name: Teksun PV Manufacturing Inc Address: 401 Congress Ave Place: Austin, Texas Zip:...

  10. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  11. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Energy and Carbon Footprint All Manufacturing (NAICS 31-33) (120.28 KB) More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Alumina and Aluminum ...

  12. Solar Manufacturing Technology | Department of Energy

    Energy Savers [EERE]

    Technology to Market Solar Manufacturing Technology Solar Manufacturing Technology The SunShot Solar Manufacturing Technology (SolarMat) program funds the development of ...

  13. About the Clean Energy Manufacturing Initiative | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    About the Clean Energy Manufacturing Initiative About the Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative (CEMI) is a U.S. Department of Energy ...

  14. WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW PDF icon Sustainable Manufacturing Workshop Agenda.pdf ...

  15. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy ...

  16. MANUFACTURED TO AIIM STANOAROS

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    + .,+++_ _+++ +..++,+ + ++++_. _+ ,++p + +% ++ + +_++ +_,/x+'_ MANUFACTURED TO AIIM STANOAROS _ ..+ ++ BY APPLIED IMAGE, INC, _+ + .DK3E/NV/11482..139 DOE/NV/11..4_L2-139 National Emission Standards forHazardousAir Pollutant_ Submittal 993 Stuart B_.Black June 1994 Work Pe_ Under Contract No, DE-AC08-94NV11432 PreparedbY: Reynolds Electrical & EnglneerlngCo., Inc, Post Office Bo_(98521 Los Vegas. Nevada 89193-8521 MA,TER II_OT/lOg DFTItI,_ DOCUMENT f$ UNLIMITED TABLE OF CONTENTS List of

  17. Springback Prediction on Slit-Ring Test

    SciTech Connect (OSTI)

    Chen Xiaoming; Shi, Ming F.; Ren Feng; Xia, Z. Cedric

    2005-08-05

    Advanced high strength steels (AHSS) are increasingly being used in the automotive industry to reduce vehicle weight while improving vehicle crash performance. One of the concerns in manufacturing is springback control after stamping. Although computer simulation technologies have been successfully applied to predict stamping formability, they still face major challenges in springback prediction, particularly for AHSS. Springback analysis is very complicated and involves large deformation problems in the forming stage and mechanical multiplying effect during the elastic recovery after releasing a part from the die. Therefore, the predictions are very sensitive to the simulation parameters used. It is very critical in springback simulation to choose an appropriate material model, element formulation and contact algorithm. In this study, a springback benchmark test, the slit ring cup, is used in the springback simulation with commercially available finite element analysis (FEA) software, LS-DYNA. The sensitivity of seven simulation variables on springback predictions was investigated, and a set of parameters with stable simulation results was identified. Final simulations using the selected set of parameters were conducted on six different materials including two AHSS steels, two conventional high strength steels, one mild steel and an aluminum alloy. The simulation results are compared with experimental measurements for all six materials and a favorable result is achieved. Simulation errors as compared against test results falls within 10%.

  18. Conical O-ring seal

    DOE Patents [OSTI]

    Chalfant, Jr., Gordon G.

    1984-01-01

    A shipping container for radioactive or other hazardous materials which has a conical-shaped closure containing grooves in the conical surface thereof and an O-ring seal incorporated in each of such grooves. The closure and seal provide a much stronger, tighter and compact containment than with a conventional flanged joint.

  19. Conical O-ring seal

    DOE Patents [OSTI]

    Chalfant, G.G. Jr.

    A shipping container for radioactive or other hazardous materials has a conical-shaped closure containing grooves in the conical surface thereof and an O-ring seal incorporated in each of such grooves. The closure and seal provide a much stronger, tighter and compact containment than with a conventional flanged joint.

  20. Cavity-locked ring down spectroscopy

    DOE Patents [OSTI]

    Zare, Richard N.; Paldus, Barbara A.; Harb, Charles C.; Spence, Thomas

    2000-01-01

    Distinct locking and sampling light beams are used in a cavity ring-down spectroscopy (CRDS) system to perform multiple ring-down measurements while the laser and ring-down cavity are continuously locked. The sampling and locking light beams have different frequencies, to ensure that the sampling and locking light are decoupled within the cavity. Preferably, the ring-down cavity is ring-shaped, the sampling light is s-polarized, and the locking light is p-polarized. Transmitted sampling light is used for ring-down measurements, while reflected locking light is used for locking in a Pound-Drever scheme.

  1. Wind Manufacturing Facilities | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Facilities Wind Manufacturing Facilities Wind Manufacturing Facilities America's wind energy industry supports a growing domestic industrial base. Check out this map to find manufacturing facilities in your state

  2. Smart Manufacturing Innovation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Manufacturing Innovation Smart Manufacturing Innovation Addthis Find out how advanced technologies developed by our latest institute will make U.S. manufacturing more productive, energy efficient, and competitive. Learn more about advanced manufacturing

  3. Oak Ridge Centers for Manufacturing Technology - The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  4. Oak Ridge Centers for Manufacturing Technology ? The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  5. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Breakout Session Summary (372.05 KB) More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing ...

  6. Innovative Manufacturing Initiatives Recognition Day Agenda ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovative Manufacturing Initiatives Recognition Day Agenda imirecogitiondayagenda.pdf (76.67 KB) More Documents & Publications Innovative Manufacturing Initiative Recognition ...

  7. Understanding Manufacturing Energy and Carbon Footprints, October...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Understanding Manufacturing Energy and Carbon Footprints, October 2012 Understanding Manufacturing Energy and Carbon Footprints, October 2012 understandingenergyfootprints2012.p...

  8. Clean Energy Manufacturing Initiative: Increasing American Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Initiative: Increasing American Competitiveness Through Innovation Clean ... Manufacturing Initiative (CEMI), a collaborative effort between the federal government, ...

  9. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel ...

  10. Semiconductor Manufacturing International Corp SMIC | Open Energy...

    Open Energy Info (EERE)

    Manufacturing International Corp SMIC Jump to: navigation, search Name: Semiconductor Manufacturing International Corp (SMIC) Place: Shanghai, Shanghai Municipality, China Zip:...

  11. Nakagawa Electric Machinery Manufacturer | Open Energy Information

    Open Energy Info (EERE)

    navigation, search Name: Nakagawa Electric Machinery Manufacturer Place: Saku, Nagano, Japan Product: A company engages in electrical equipment manufacture. Coordinates:...

  12. Plumbing Manufacturer's Institute Ex Parte Communication Regarding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Letter to Department ...

  13. Sustainable manufacturing Workshop: Workshop Summary Report

    Energy Savers [EERE]

    AMO Workshop on Sustainable Manufacturing i | P a g e Table of Contents 1. Workshop ......... 6 Sustainable Manufacturing Technology Assessment ...

  14. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facilities Workshop Marriott Springhill Suites O'Hare - ... mechanics of the Manufacturing Demonstration Facility (MDF) concept and the ...

  15. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures ...

  16. Ring Energy sro | Open Energy Information

    Open Energy Info (EERE)

    Ring Energy sro Jump to: navigation, search Name: Ring Energy sro Place: Most, Czech Republic Zip: 434 01 Product: Czech developer operating a 2.1MW PV plant in the Czech Republic....

  17. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy Efficiency & Renewable Energy's (EERE's) clean energy technology offices and Advanced Manufacturing Office, focusing on American competitiveness in clean energy manufacturing. Clean Energy Manufacturing Initiative: http://www1.eere.energy.gov/energymanufacturing

  18. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  19. RingCentral Mailboxes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Mailboxes RingCentral Mailboxes This is a list of each Departmental element's mailbox(es) used for RingCentral during a COOP event. RingCentral Mailboxes (48 KB) Responsible Contacts Bruce Murray HR Policy Advisor E-mail bruce.murray@hq.doe.gov Phone 202-586-3372 More Documents & Publications RingCentral User Guide Audit Report: IG-0845 Audit Report: OAS-L-15-01

  20. Optical fiber having wave-guiding rings

    DOE Patents [OSTI]

    Messerly, Michael J.; Dawson, Jay W.; Beach, Raymond J.; Barty, Christopher P. J.

    2011-03-15

    A waveguide includes a cladding region that has a refractive index that is substantially uniform and surrounds a wave-guiding region that has an average index that is close to the index of the cladding. The wave-guiding region also contains a thin ring or series of rings that have an index or indices that differ significantly from the index of the cladding. The ring or rings enable the structure to guide light.

  1. Transformational Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transformational Manufacturing Argonne's new Advanced Battery Materials Synthesis and Manufacturing R&D Program focuses on scalable process R&D to produce advanced battery materials in sufficient quantity for industrial testing. The U.S. manufacturing industry consumes more than 30 quadrillion Btu of energy per year, directly employs about 12 million people and generates another 7 million jobs in related businesses. Argonne is working with industry to develop innovative and

  2. Revolutionizing Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Revolutionizing Manufacturing Revolutionizing Manufacturing Addthis Saving Energy and Resources 1 of 4 Saving Energy and Resources Thanks to additive manufacturing technology, Oak Ridge National Laboratory was able to fabricate a robotic hand with less energy use and material waste. The novel, lightweight, low-cost fluid powered hand was selected for a 2012 R&D 100 award. | Photo courtesy of Oak Ridge National Laboratory. Partnering with Industry 2 of 4 Partnering with Industry The Energy

  3. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  4. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    8 Geothermal heat pump shipments by origin, 2008 and 2009 (rated capacity in tons) Origin ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  5. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    0 Geothermal heat pump domestic shipments by customer type, 2008 and 2009 (rated capacity ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  6. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    1 Geothermal heat pump domestic shipments by sector and model type, 2009 (rated capacity ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  7. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Geothermal heat pump shipments by model type, 2000 - 2009 (number of units) ARI-320 ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey."

  8. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    Rated capacity of geothermal heat pump shipments by model type, 2000 - 2009 (tons) ARI-320 ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey."

  9. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    4 Average thermal performance rating of solar thermal collectors by type shipped in 2009 ... Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey." ...

  10. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    5 Shipments of complete solar thermal collector systems, 2008 and 2009 Shipment ... Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  11. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  12. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Natural Gas to Residual Fuel Oil, by Industry Group and Selected Industries, 1994 369 Energy Information AdministrationManufacturing Consumption of Energy 1994 SIC Residual...

  13. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    the CM, the ASM contains two components. The first component is the mail portion, a probability sample of manufacturing establishments selected from the list of establishments...

  14. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Fuel Cell Manhattan Project Presented by the Benchmarking and Best Practices ... in providing valued information on affordable and implementable fuel cell technology. ...

  15. High Pressure Hydrogen Tank Manufacturing

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  16. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Detailed Tables 28 Energy Information AdministrationManufacturing Consumption of Energy 1994 1. In previous MECS, the term "primary energy" was used to denote the "first use" of...

  17. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    energy data used in this report do not reflect adjustments for losses in electricity generation or transmission. 1 The manufacturing sector is composed of establishments classified...

  18. Energy-Efficient Manufactured Homes

    Broader source: Energy.gov [DOE]

    Like site-built homes, new manufactured homes (formerly known as mobile homes) can be designed for energy efficiency and renewable energy.

  19. Advanced Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The U.S. Department of Energy funds the research, development, and demonstration of highly ... that enable the development and demonstration of advanced manufacturing ...

  20. Reflex ring laser amplifier system

    DOE Patents [OSTI]

    Summers, M.A.

    1983-08-31

    The invention is a method and apparatus for providing a reflex ring laser system for amplifying an input laser pulse. The invention is particularly useful in laser fusion experiments where efficient production of high-energy and high power laser pulses is required. The invention comprises a large aperture laser amplifier in an unstable ring resonator which includes a combination spatial filter and beam expander having a magnification greater than unity. An input pulse is injected into the resonator, e.g., through an aperture in an input mirror. The injected pulse passes through the amplifier and spatial filter/expander components on each pass around the ring. The unstable resonator is designed to permit only a predetermined number of passes before the amplified pulse exits the resonator. On the first pass through the amplifier, the beam fills only a small central region of the gain medium. On each successive pass, the beam has been expanded to fill the next concentric non-overlapping region of the gain medium.

  1. Wavelength-tunable optical ring resonators

    DOE Patents [OSTI]

    Watts, Michael R.; Trotter, Douglas C.; Young, Ralph W.; Nielson, Gregory N.

    2009-11-10

    Optical ring resonator devices are disclosed that can be used for optical filtering, modulation or switching, or for use as photodetectors or sensors. These devices can be formed as microdisk ring resonators, or as open-ring resonators with an optical waveguide having a width that varies adiabatically. Electrical and mechanical connections to the open-ring resonators are made near a maximum width of the optical waveguide to minimize losses and thereby provide a high resonator Q. The ring resonators can be tuned using an integral electrical heater, or an integral semiconductor junction.

  2. Wavelength-tunable optical ring resonators

    DOE Patents [OSTI]

    Watts, Michael R.; Trotter, Douglas C.; Young, Ralph W.; Nielson, Gregory N.

    2011-07-19

    Optical ring resonator devices are disclosed that can be used for optical filtering, modulation or switching, or for use as photodetectors or sensors. These devices can be formed as microdisk ring resonators, or as open-ring resonators with an optical waveguide having a width that varies adiabatically. Electrical and mechanical connections to the open-ring resonators are made near a maximum width of the optical waveguide to minimize losses and thereby provide a high resonator Q. The ring resonators can be tuned using an integral electrical heater, or an integral semiconductor junction.

  3. Energy Department Supports Manufacturing Day

    Broader source: Energy.gov [DOE]

    The Energy Department’s Office of Energy Efficiency and Renewable Energy (EERE) is supporting Manufacturing Day—a nationwide event that opens the doors of nearly 2000 manufacturing companies to the public—with visits to sites in the Midwest.

  4. Advanced Manufacturing Office (Formerly Industrial Technologies Program) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. DOE's Advanced Manufacturing Office (85.03 KB) More Documents & Publications Innovative Manufacturing Initiative Recognition Day Manufacturing Demonstration Facilities Workshop Agenda, March 2012 Advanced Manufacturing

  5. Advanced Manufacturing Office At-A-Glance

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ADVANCED MANUFACTURING OFFICE FY 2017 BUDGET AT-A-GLANCE The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector. What We Do The Advanced Manufacturing Offce uses an integrated approach that relies on three

  6. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of

  7. Ring magnet firing angle control

    DOE Patents [OSTI]

    Knott, M.J.; Lewis, L.G.; Rabe, H.H.

    1975-10-21

    A device is provided for controlling the firing angles of thyratrons (rectifiers) in a ring magnet power supply. A phase lock loop develops a smooth ac signal of frequency equal to and in phase with the frequency of the voltage wave developed by the main generator of the power supply. A counter that counts from zero to a particular number each cycle of the main generator voltage wave is synchronized with the smooth AC signal of the phase lock loop. Gates compare the number in the counter with predetermined desired firing angles for each thyratron and with coincidence the proper thyratron is fired at the predetermined firing angle.

  8. DEVELOPMENT OF LOW-COST MANUFACTURING PROCESSES FOR PLANAR, MULTILAYER SOLID OXIDE FUEL CELL ELEMENTS

    SciTech Connect (OSTI)

    Scott Swartz; Matthew Seabaugh; William Dawson; Harlan Anderson; Tim Armstrong; Michael Cobb; Kirby Meacham; James Stephan; Russell Bennett; Bob Remick; Chuck Sishtla; Scott Barnett; John Lannutti

    2004-06-12

    This report summarizes the results of a four-year project, entitled, ''Low-Cost Manufacturing Of Multilayer Ceramic Fuel Cells'', jointly funded by the U.S. Department of Energy, the State of Ohio, and by project participants. The project was led by NexTech Materials, Ltd., with subcontracting support provided by University of Missouri-Rolla, Michael A. Cobb & Co., Advanced Materials Technologies, Inc., Edison Materials Technology Center, Gas Technology Institute, Northwestern University, and The Ohio State University. Oak Ridge National Laboratory, though not formally a subcontractor on the program, supported the effort with separate DOE funding. The objective of the program was to develop advanced manufacturing technologies for making solid oxide fuel cell components that are more economical and reliable for a variety of applications. The program was carried out in three phases. In the Phase I effort, several manufacturing approaches were considered and subjected to detailed assessments of manufacturability and development risk. Estimated manufacturing costs for 5-kW stacks were in the range of $139/kW to $179/kW. The risk assessment identified a number of technical issues that would need to be considered during development. Phase II development work focused on development of planar solid oxide fuel cell elements, using a number of ceramic manufacturing methods, including tape casting, colloidal-spray deposition, screen printing, spin-coating, and sintering. Several processes were successfully established for fabrication of anode-supported, thin-film electrolyte cells, with performance levels at or near the state-of-the-art. The work in Phase III involved scale-up of cell manufacturing methods, development of non-destructive evaluation methods, and comprehensive electrical and electrochemical testing of solid oxide fuel cell materials and components.

  9. Advanced Technology Vehicles Manufacturing Incentive Program | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program A fact sheet detailling the advanced technology vehicles manufacturing incentive program. Advanced Technology Vehicles Manufacturing Incentive Program (1.49 MB) More Documents & Publications Advanced Technology Vehicles Manufacturing Incentive Program MEMA: Comments MEMA: Letter

  10. Manufacturing serendipity: Chicago Innovation Exchange enhancing regional

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax