National Library of Energy BETA

Sample records for rbob-brent crack spread

  1. 3:2:1 Crack Spread

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    To calculate the 3:2:1 crack spread for a Gulf Coast refinery that processes Louisiana Light Sweet (LLS) crude oil, add the spot price for two barrels of Gulf Coast conventional ...

  2. Creep crack growth in ductile alloys

    SciTech Connect (OSTI)

    Argon, A.S.; Lau, C.W.; Ozmat, B.; Parks, D.M.

    1984-01-01

    Creep crack growth in ductile alloys involves considerable fragmentation of the crack tip region in its early phases of growth. This is a result of the defocusing action of crack tip blunting by both distortional and cavitational strains on the distribution of intergranular creep damage and is affected significantly by the initial sharpness of the crack. Specific models of intergranular damage combining non-steady creep flow, evolution and growth of grain boundary facet cracks in the inelastic deformation field leading to final fracture have been developed. When used in conjunction with finite element programs for crack tips, these damage models can explain such crack extension modes. The combination of mechanistic three dimensional damage models and large strain finite element codes, promise to be of wide-spread utility in predicting the development of creep damage under complex loading histories.

  3. Cyclic crack resistance of an anticorrosion surfacing steel joint

    SciTech Connect (OSTI)

    Zuezdin, Y.I.; Andrusiv, B.N.; Nikiforchin, G.N.; Timofeev, B.T.; Zima, Y.V.

    1986-03-01

    An investigation was made of the cyclic crack resistance of the austenitic surfacing - 15Kh2MFA steel transition zone taking into consideration the fatigue crack geometry, the fracture mechanism, and the effect of crack closure. Microstructural analysis showed significant heterogeneity of the surfacing-base metal transition zone. An analysis of the base metal showed that in the area of low-fatigue crack growth rates, there is a significant spread in the experimental data obtained in tests of three specimens. Under steady service conditions, an increased loading asymmetry sharply accelerates failure of the alloy as the result of growth only of the subsurfacing crack, which is partically insensitive to the direction of crack development and to structural changes in the transition zone materials.

  4. The relationship between crack-tip strain and subcritical cracking...

    Office of Scientific and Technical Information (OSTI)

    crack-tip strain and subcritical cracking thresholds for steels in high-pressure hydrogen gas. Citation Details In-Document Search Title: The relationship between crack-tip...

  5. LPG storage vessel cracking experience

    SciTech Connect (OSTI)

    Cantwell, J.E. )

    1988-10-01

    In order to evaluate liquefied petroleum gas (LPG) handling and storage hazards, Caltex Petroleum Corp. (Dallas) surveyed several installations for storage vessel cracking problems. Cracking was found in approximately one-third of the storage vessels. In most cases, the cracking appeared to be due to original fabrication problems and could be removed without compromising the pressure containment. Several in-service cracking problems found were due to exposure to wet hydrogen sulfide. Various procedures were tried in order to minimize the in-service cracking potential. One sphere was condemned because of extensive subsurface cracking. This article's recommendations concern minimizing cracking on new and existing LPG storage vessels.

  6. LPG storage vessel cracking experience

    SciTech Connect (OSTI)

    Cantwell, J.E.

    1988-01-01

    As part of an overall company program to evaluate LPG handling and storage hazards the authors surveyed several installations for storage vessel cracking problems. Cracking was found in approximately one third of the storage vessels. In most cases the cracking appeared due to original fabrication problems and could be removed without compromising the pressure containment. Several in-service cracking problems due to exposure to wet hydrogen sulfide were found. Various procedures were tried in order to minimize the in-service cracking potential. One sphere was condemned because of extensive subsurface cracking. Recommendations are made to minimize cracking on new and existing LPG storage vessels.

  7. Hybrid spread spectrum radio system

    DOE Patents [OSTI]

    Smith, Stephen F. [London, TN; Dress, William B. [Camas, WA

    2010-02-09

    Systems and methods are described for hybrid spread spectrum radio systems. A method, includes receiving a hybrid spread spectrum signal including: fast frequency hopping demodulating and direct sequence demodulating a direct sequence spread spectrum signal, wherein multiple frequency hops occur within a single data-bit time and each bit is represented by chip transmissions at multiple frequencies.

  8. Atomistic simulations of brittle crack growth.

    SciTech Connect (OSTI)

    Hoyt, Jeffrey John

    2007-04-01

    Ceramic materials such as lead zirconium titanates (PZT), low temperature co-fired ceramics and silica glasses are used in several of Sandia's mission critical components. Brittle fracture, either during machining and processing or after many years in service, remains a serious reliability and cost issue. Despite its technological importance, brittle fracture remains poorly understand, especially the onset and propagation of sub-critical cracks. However, some insights into the onset of fracture can be gleaned from the atomic scale structure of the amorphous material. In silica for example, it is well known [1] that the Si-O-Si bonds are relatively weak and, in angle distribution functions determined from scattering experiments, the bonds exhibit a wide spread around a peak at 150. By contrast the O-Si-O bonds are strong with a narrow peak in the distribution around the 109 dictated by the SiO{sub 4} tetrahedron. In addition, slow energy release in silica, as deduced from dissolution experiments, depends on the distribution of 3-fold and higher rings in the amorphous structure. The purpose of this four month LDRD project was to investigate the atomic structure of silica in the bulk and in the vicinity of a crack tip using molecular dynamics simulations. Changes in the amorphous structure in the neighborhood of an atomically sharp tip may provide important clues as to the initiation sites and the stress intensity required to propagate a sub-critical crack.

  9. Catalytic cracking process

    DOE Patents [OSTI]

    Lokhandwala, Kaaeid A.; Baker, Richard W.

    2001-01-01

    Processes and apparatus for providing improved catalytic cracking, specifically improved recovery of olefins, LPG or hydrogen from catalytic crackers. The improvement is achieved by passing part of the wet gas stream across membranes selective in favor of light hydrocarbons over hydrogen.

  10. Modeling fatigue crack growth in cross ply titanium matrix composites

    SciTech Connect (OSTI)

    Bakuckas, J.G. Jr.; Johnson, W.S.

    1993-05-01

    In this study, the fatigue crack growth behavior of fiber bridging matrix cracks in cross-ply SCS-6/Ti-15-3 and SCS-6/Timetal-21S laminates containing center holes was investigated. Experimental observations revealed that matrix cracking was far more extensive and wide spread in the SCS-6/Ti-15-3 laminates compared to that in the SCS-6/Timetal-21S laminates. In addition, the fatigue life of the SCS-6/Ti-15-3 laminates was significantly longer than that of the SCS-6/Timetal-21S laminates. The matrix cracking observed in both material systems was analyzed using a fiber bridging (FB) model which was formulated using the boundary correction factors and weight functions for center hole specimen configurations. A frictional shear stress is assumed in the FB model and was used as a curve fitting parameter to model matrix crack growth data. The higher frictional shear stresses calculated in the SCS-6/Timetal-21S laminates resulted in lower stress intensity factors in the matrix and higher axial stresses in the fibers compared to those in the SCS-6/Ti-15-3 laminates at the same applied stress levels.

  11. Cyclic corrosion crack resistance curves of certain vessel steels

    SciTech Connect (OSTI)

    Panasyuk, V.V.; Fedorova, V.A.; Pusyak, S.A.; Ratych, L.V.; Timofeev, L.V.; Zuezdin, Y.I.

    1985-11-01

    Results are presented of investigations of 15Kh2MFA and 15Kh2NMFA steels. In the first stage of the investigations, the cyclic corrosion crack resistance characteristics were determined with limiting values of the various factors: loading frequency, loading cycle stress ratio, temperature and length of service. An intense flow of ionizing radiation may markedly change the mechanical properties in 30-40 years; this acts on the reactor vessel. The experimental data for strength categories KP-45 and KP-90 of both vessel steels lies in a quite narrow band of spread, which provides a basis for representing it by a single generalized curve, presented here. The result of cyclic corrosion crack resistance tests of disk specimens of 15Kh2MFA and 15Kh2NMFA vessel steels in boric acid controlled reactor water solution in distilled water with the addition of KOH to pH 8 was established.

  12. Peridynamic model for fatigue cracking.

    SciTech Connect (OSTI)

    Silling, Stewart A.; Abe Askari

    2014-10-01

    The peridynamic theory is an extension of traditional solid mechanics in which the field equations can be applied on discontinuities, such as growing cracks. This paper proposes a bond damage model within peridynamics to treat the nucleation and growth of cracks due to cyclic loading. Bond damage occurs according to the evolution of a variable called the %22remaining life%22 of each bond that changes over time according to the cyclic strain in the bond. It is shown that the model reproduces the main features of S-N data for typical materials and also reproduces the Paris law for fatigue crack growth. Extensions of the model account for the effects of loading spectrum, fatigue limit, and variable load ratio. A three-dimensional example illustrates the nucleation and growth of a helical fatigue crack in the torsion of an aluminum alloy rod.

  13. Cracking behavior of cored structures

    SciTech Connect (OSTI)

    Wahid, A.; Olson, D.L.; Matlock, D.K.; Kelly, T.J.

    1991-12-31

    The effects of compositional gradients, are considered based on a thermodynamic analysis, referred to as the Cahn-Hillard analysis, which describes the degree to which a local surface energy is modified by the presence of a composition gradient. The analysis predicts that both ductile and brittle fracture mechanisms are enhanced by the presence of a composition gradient. Data on stress corrosion cracking and fatigue crack growth in selected FCC alloys are used to illustrate the significance of microsegregation on mechanical properties.

  14. Cracking behavior of cored structures

    SciTech Connect (OSTI)

    Wahid, A.; Olson, D.L.; Matlock, D.K. . Center for Welding and Joining Research); Kelly, T.J. )

    1991-01-01

    The effects of compositional gradients, are considered based on a thermodynamic analysis, referred to as the Cahn-Hillard analysis, which describes the degree to which a local surface energy is modified by the presence of a composition gradient. The analysis predicts that both ductile and brittle fracture mechanisms are enhanced by the presence of a composition gradient. Data on stress corrosion cracking and fatigue crack growth in selected FCC alloys are used to illustrate the significance of microsegregation on mechanical properties.

  15. Getter materials for cracking ammonia

    DOE Patents [OSTI]

    Boffito, Claudio; Baker, John D.

    1999-11-02

    A method is provided for cracking ammonia to produce hydrogen. The method includes the steps of passing ammonia over an ammonia-cracking catalyst which is an alloy including (1) alloys having the general formula Zr.sub.1-x Ti.sub.x M.sub.1 M.sub.2, wherein M.sub.1 and M.sub.2 are selected independently from the group consisting of Cr, Mn, Fe, Co, and Ni, and x is between about 0.0 and about 1.0 inclusive; and between about 20% and about 50% Al by weight. In another aspect, the method of the invention is used to provide methods for operating hydrogen-fueled internal combustion engines and hydrogen fuel cells. In still another aspect, the present invention provides a hydrogen-fueled internal combustion engine and a hydrogen fuel cell including the above-described ammonia-cracking catalyst.

  16. Nonlinear structural crack growth monitoring

    DOE Patents [OSTI]

    Welch, Donald E.; Hively, Lee M.; Holdaway, Ray F.

    2002-01-01

    A method and apparatus are provided for the detection, through nonlinear manipulation of data, of an indicator of imminent failure due to crack growth in structural elements. The method is a process of determining energy consumption due to crack growth and correlating the energy consumption with physical phenomena indicative of a failure event. The apparatus includes sensors for sensing physical data factors, processors or the like for computing a relationship between the physical data factors and phenomena indicative of the failure event, and apparatus for providing notification of the characteristics and extent of such phenomena.

  17. Hybrid spread spectrum radio system

    DOE Patents [OSTI]

    Smith, Stephen F.; Dress, William B.

    2010-02-02

    Systems and methods are described for hybrid spread spectrum radio systems. A method includes modulating a signal by utilizing a subset of bits from a pseudo-random code generator to control an amplification circuit that provides a gain to the signal. Another method includes: modulating a signal by utilizing a subset of bits from a pseudo-random code generator to control a fast hopping frequency synthesizer; and fast frequency hopping the signal with the fast hopping frequency synthesizer, wherein multiple frequency hops occur within a single data-bit time.

  18. Random polycrystals of grains containing cracks: Model ofquasistatic elastic behavior for fractured systems

    SciTech Connect (OSTI)

    Berryman, James G.; Grechka, Vladimir

    2006-07-08

    A model study on fractured systems was performed using aconcept that treats isotropic cracked systems as ensembles of crackedgrains by analogy to isotropic polycrystalline elastic media. Theapproach has two advantages: (a) Averaging performed is ensembleaveraging, thus avoiding the criticism legitimately leveled at mosteffective medium theories of quasistatic elastic behavior for crackedmedia based on volume concentrations of inclusions. Since crack effectsare largely independent of the volume they occupy in the composite, sucha non-volume-based method offers an appealingly simple modelingalternative. (b) The second advantage is that both polycrystals andfractured media are stiffer than might otherwise be expected, due tonatural bridging effects of the strong components. These same effectshave also often been interpreted as crack-crack screening inhigh-crack-density fractured media, but there is no inherent conflictbetween these two interpretations of this phenomenon. Results of thestudy are somewhat mixed. The spread in elastic constants observed in aset of numerical experiments is found to be very comparable to the spreadin values contained between the Reuss and Voigt bounds for thepolycrystal model. However, computed Hashin-Shtrikman bounds are much tootight to be in agreement with the numerical data, showing thatpolycrystals of cracked grains tend to violate some implicit assumptionsof the Hashin-Shtrikman bounding approach. However, the self-consistentestimates obtained for the random polycrystal model are nevertheless verygood estimators of the observed average behavior.

  19. nem_spread Ver. 5.10

    Energy Science and Technology Software Center (OSTI)

    2009-06-08

    Nem_spread reads it's input command file (default name nem_spread.inp), takes the named ExodusII geometry definition and spreads out the geometry (and optionally results) contained in that file out to a parallel disk system. The decomposition is taken from a scalar Nemesis load balance file generated by the companion utility nem_slice.

  20. SAW correlator spread spectrum receiver

    DOE Patents [OSTI]

    Brocato, Robert W

    2014-04-01

    A surface acoustic wave (SAW) correlator spread-spectrum (SS) receiver is disclosed which utilizes a first demodulation stage with a chip length n and a second demodulation stage with a chip length m to decode a transmitted SS signal having a code length l=n.times.m which can be very long (e.g. up to 2000 chips or more). The first demodulation stage utilizes a pair of SAW correlators which demodulate the SS signal to generate an appropriate code sequence at an intermediate frequency which can then be fed into the second demodulation stage which can be formed from another SAW correlator, or by a digital correlator. A compound SAW correlator comprising two input transducers and a single output transducer is also disclosed which can be used to form the SAW correlator SS receiver, or for use in processing long code length signals.

  1. EECBG Success Story: Cincinnati Canvassing Spreads Retrofitting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cincinnati Canvassing Spreads Retrofitting Message EECBG Success Story: Cincinnati ... Learn more. Addthis Related Articles EECBG Success Story: Another Door Opens: Marion ...

  2. Relationships between HIV spread and evolution examined

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    material of the virus. The researchers aim to utilize the HIV genetic footprint in mathematical models to reconstruct accurately how epidemics spread. The model systems could be...

  3. Crack growth and propagation in metallic alloys

    SciTech Connect (OSTI)

    Morrey, W.C.; Wille, L.T.

    1996-12-01

    Using large-scale molecular dynamics simulation on a massively parallel computer, the authors have studied the initiation of cracking in a Monel-like alloy of Cu-Ni. In a low temperature 2D sample, fracture from a notch starts at a little beyond 2.5% critical strain when the propagation direction is perpendicular to a cleavage plane. The authors discuss a method of characterizing crack tip position using a measure of area around the crack tip.

  4. Hydrogen-induced cracking in pure iron

    SciTech Connect (OSTI)

    Armstrong, J.H.; Carpenter, S.H.

    1985-01-01

    The modulus and internal friction of Armco iron were continuously measured during cathodic charging with hydrogen to investigate crack initiation and growth. The observed modulus decrease was attributed to crack initiation and growth. The internal friction increase during cathodic charging was attributed to plastic deformation accompanying the crack formation. Both the modulus and internal friction behavior were found to be a sum of two parallel exponential processes. The two exponential processes were consistent with different sources of carbon for the crack-producing hydrogen bubble nucleation.

  5. Investigations of Low Temperature Time Dependent Cracking

    SciTech Connect (OSTI)

    Van der Sluys, W A; Robitz, E S; Young, B A; Bloom, J

    2002-09-30

    The objective of this project was to investigate metallurgical and mechanical phenomena associated with time dependent cracking of cold bent carbon steel piping at temperatures between 327 C and 360 C. Boiler piping failures have demonstrated that understanding the fundamental metallurgical and mechanical parameters controlling these failures is insufficient to eliminate it from the field. The results of the project consisted of the development of a testing methodology to reproduce low temperature time dependent cracking in laboratory specimens. This methodology was used to evaluate the cracking resistance of candidate heats in order to identify the factors that enhance cracking sensitivity. The resultant data was integrated into current available life prediction tools.

  6. Development of crack shape: LBB methodology for cracked pipes

    SciTech Connect (OSTI)

    Moulin, D.; Chapuliot, S.; Drubay, B.

    1997-04-01

    For structures like vessels or pipes containing a fluid, the Leak-Before-Break (LBB) assessment requires to demonstrate that it is possible, during the lifetime of the component, to detect a rate of leakage due to a possible defect, the growth of which would result in a leak before-break of the component. This LBB assessment could be an important contribution to the overall structural integrity argument for many components. The aim of this paper is to review some practices used for LBB assessment and to describe how some new R & D results have been used to provide a simplified approach of fracture mechanics analysis and especially the evaluation of crack shape and size during the lifetime of the component.

  7. Crack initiation under generalized plane strain conditions

    SciTech Connect (OSTI)

    Shum, D.K.M.; Merkle, J.G.

    1991-01-01

    A method for estimating the decrease in crack-initiation toughness, from a reference plane strain value, due to positive straining along the crack front of a circumferential flaw in a reactor pressure vessel is presented in this study. This method relates crack initiation under generalized plane strain conditions with material failure at points within a distance of a few crack-tip-opening displacements ahead of a crack front, and involves the formulation of a micromechanical crack-initiation model. While this study is intended to address concerns regarding the effects of positive out-of- plane straining on ductile crack initiation, the approach adopted in this work can be extended in a straightforward fashion to examine conditions of macroscopic cleavage crack initiation. Provided single- parameter dominance of near-tip fields exists in the flawed structure, results from this study could be used to examine the appropriateness of applying plane strain fracture toughness to the evaluation of circumferential flaws, in particular to those in ring-forged vessels which have no longitudinal welds. In addition, results from this study could also be applied toward the analysis of the effects of thermal streaming on the fracture resistance of circumferentially oriented flaws in a pressure vessel. 37 refs., 8 figs., 1 tab.

  8. Investigation of Cracked Lithium Hydride Reactor Vessels

    SciTech Connect (OSTI)

    bird, e.l.; mustaleski, t.m.

    1999-06-01

    Visual examination of lithium hydride reactor vessels revealed cracks that were adjacent to welds, most of which were circumferentially located in the bottom portion of the vessels. Sections were cut from the vessels containing these cracks and examined by use of the metallograph, scanning electron microscope, and microprobe to determine the cause of cracking. Most of the cracks originated on the outer surface just outside the weld fusion line in the base material and propagated along grain boundaries. Crack depths of those examined sections ranged from {approximately}300 to 500 {micro}m. Other cracks were reported to have reached a maximum depth of 1/8 in. The primary cause of cracking was the creation of high tensile stresses associated with the differences in the coefficients of thermal expansion between the filler metal and the base metal during operation of the vessel in a thermally cyclic environment. This failure mechanism could be described as creep-type fatigue, whereby crack propagation may have been aided by the presence of brittle chromium carbides along the grain boundaries, which indicates a slightly sensitized microstructure.

  9. Crack length determination by ultrasonic methods

    SciTech Connect (OSTI)

    Rehbein, D.K.; Thompson, R.B.; Buck, O.

    1992-01-01

    Under the restriction of being able to operate in through transmission with focussed transducers, it has been shown that the location of the tip of a fatigue crack can be determined to within 0.5 mm in those cases where curvature of the crack front is significant with correspondingly better accuracy as the curvature decreases. Location of the crack tip is accomplished through use of the distributed spring model and also yields information on the residual stresses due to closure. The technique used is able to determine the crack length to within [plus minus] 0.5 mm in the unloaded condition in contrast to most of the work done previously, removing the necessity for application of a load sufficient to fully open the crack.

  10. Crack length determination by ultrasonic methods

    SciTech Connect (OSTI)

    Rehbein, D.K.; Thompson, R.B.; Buck, O.

    1992-12-31

    Under the restriction of being able to operate in through transmission with focussed transducers, it has been shown that the location of the tip of a fatigue crack can be determined to within 0.5 mm in those cases where curvature of the crack front is significant with correspondingly better accuracy as the curvature decreases. Location of the crack tip is accomplished through use of the distributed spring model and also yields information on the residual stresses due to closure. The technique used is able to determine the crack length to within {plus_minus} 0.5 mm in the unloaded condition in contrast to most of the work done previously, removing the necessity for application of a load sufficient to fully open the crack.

  11. Crack shape developments and leak rates for circumferential complex-cracked pipes

    SciTech Connect (OSTI)

    Brickstad, B.; Bergman, M.

    1997-04-01

    A computerized procedure has been developed that predicts the growth of an initial circumferential surface crack through a pipe and further on to failure. The crack growth mechanism can either be fatigue or stress corrosion. Consideration is taken to complex crack shapes and for the through-wall cracks, crack opening areas and leak rates are also calculated. The procedure is based on a large number of three-dimensional finite element calculations of cracked pipes. The results from these calculations are stored in a database from which the PC-program, denoted LBBPIPE, reads all necessary information. In this paper, a sensitivity analysis is presented for cracked pipes subjected to both stress corrosion and vibration fatigue.

  12. Constraint effects observed in crack initiation stretch

    SciTech Connect (OSTI)

    Lambert, D.M.; Ernst, H.A.

    1995-12-31

    The current paper characterizes constraint in fracture: J-modified resistance (Jr) curves were developed for two tough structural materials, 6061-T651 (aluminum) and IN718-STA1 (nickel-base superalloy). A wide variety of configurations was tested to consider load configurations from bending to tension including three specimen types (compact tension, center-crack tension, and single-edge notched tension), and a range of ligament lengths and thicknesses, as well as side-grooved and smooth-sided ligaments. The Jr curves exhibited an inflection point after some crack extension, and the data were excluded beyond the inflection. Qualified Jr curves for the two materials showed similar behavior, but R-curves were identical for equal ligament length-to-thickness ratio (RL), for the aluminum alloy, with increasing slope for increasing RL, while for the nickel, the resistance curves aligned for equal ligament thickness, B, and the slope increased for decreasing B. Displacements at the original crack tip (CToD) were recorded throughout the test for several specimens. CToD-versus-crack extension curves were developed, and data were excluded beyond the inflection point (as with the Jr curves). The data collapsed into two distinct curves, thought to represent the surface, plane stress effect and the central, plane strain effect. This was observed for both materials. A technique called profiling is presented for the aluminum alloy only, where the crack face displacements are recorded at the final point of the test as a function of the position throughout the crack cavity, along with an effort to extract the observations in a usable form. Displacements were consistent throughout the cross-section at and behind the original crack tip. In the region where the crack grew, this displacement was developed by a combination of stretch and crack growth. The stretch required to initiate crack extension was a function of the depth beneath the surface into the cross-section.

  13. Heavy oil catalytic cracking process and apparatus (Patent) ...

    Office of Scientific and Technical Information (OSTI)

    Heavy oil catalytic cracking process and apparatus Citation Details In-Document Search Title: Heavy oil catalytic cracking process and apparatus This paper describes a fluidized ...

  14. Intergranular Strain Evolution near Fatigue Crack Tips in Polycrystall...

    Office of Scientific and Technical Information (OSTI)

    and history of the residual strain along the crack path depend on the stress multiaxiality, material properties, and history of stress intensity factor and crack growth rate. ...

  15. Uncommon Deformation Mechanisms during Fatigue-Crack Propagation...

    Office of Scientific and Technical Information (OSTI)

    Uncommon Deformation Mechanisms during Fatigue-Crack Propagation in Nanocrystalline Alloys Prev Next Title: Uncommon Deformation Mechanisms during Fatigue-Crack Propagation ...

  16. Resid cracking process and apparatus (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    and the cracking catalyst is coked, catalyst is separated from cracked products in a separation means, coked catalyst is stripped of strippable hydrocarbons with a stripping gas, ...

  17. Spreading of oil spilled under ice

    SciTech Connect (OSTI)

    Yapa, P.D.; Chowdhury, T. )

    1990-12-01

    A new set of equations is presented to describe the process of oil spreading under ice in clam waters. These equations consider the gravity (buoyancy)-inertia phase, the gravity (buoyancy)-viscous phase, and the termination of spreading during the buoyancy-surface-tension phase. The derivation considers both the constant discharge mode and the constant volume mode. Therefore, a complete description of the spreading phenomena from the time of initial spill to the termination of spreading is presented. Laboratory experiments were conducted using both real ice covers in a cold room and artificial ice covers. The experiments included different ice-cover roughnesses from smooth to rough, oils of different viscosities, and a variety of discharge conditions. The experimental data show close agreement with the theory. These equations can be used during cleanup or environmental impact assessment to estimate the area of an oil slick with respect to time.

  18. Study of hydrogen induced cracking in iron

    SciTech Connect (OSTI)

    Armstrong, J.H.

    1985-01-01

    The hydrogen assisted crack growth of Armco iron from cathodic charging was studied using continuous measurements of the modulus and internal friction. A Marx composite piezoelectric oscillator was used to measure resonant frequency and internal friction during the cathodic charging. Internal friction measured before and after cathodic charging was separated into dislocation and magnetic effects. The effects of charging time, vibratory strain amplitude and charging current density were studied. In all cases the modulus decreased continuously during cathodic charging. The internal friction increased rapidly during the early portion of cathodic charging and leveled off during the latter portion. Using a composite sample model (a cracked thin outer layer with a solid core), the change in modulus was found to be proportional to the quantity na/sup 3/..delta..d, where n is the crack density, a is the average crack radius and d is the depth of cracking. The kinetic behavior of both the internal friction and modulus change were found to be a two-part parallel exponential process. The rapid process was quite rapid and was found to be consistent with the initiation and growth of cracks due to the combination of hydrogen and carbon found at grain boundaries. The rapid increase in internal friction during the first process was attributed to the rapid plastic deformation from the initiation of the cracks.

  19. MECHANICS OF CRACK BRIDGING UNDER DYNAMIC LOADS

    SciTech Connect (OSTI)

    N. SRIDHAR; ET AL

    2001-02-01

    A bridging law for fiber reinforced composites under dynamic crack propagation conditions has been derived. Inertial effects in the mechanism of fiber pullout during dynamic propagation of a bridged crack are critically examined for the first time. By reposing simple shear lag models of pullout as problems of dynamic wave propagation, the effect of the frictional coupling between the fibers and the matrix is accounted for in a fairly straightforward way. The solutions yield the time-dependent relationship between the crack opening displacement and the bridging traction. Engineering criteria and the role of material and geometrical parameters for significant inertial effects are identified.

  20. Cracked-fuel mechanics. [PWR; BWR

    SciTech Connect (OSTI)

    Williford, R.E.; Lanning, D.D.

    1982-01-01

    This paper presents a modelling concept and a set of measurable parameters that have been shown to improve the prediction of the mechanical behavior of cracked fuel/cladding systems without added computational expense. The transition from classical annular gap/cylindrical pellet models to modified bulk properties and further to local behavior for cracked fuel systems is discussed. The results of laboratory experiments to verify these modelling parameters are shown. Data are also presented from laboratory experiments on unirradiated and irradiated rods which show that fuel rod mechanical response depends on fuel fragment size. The impact of these data on cracked fuel behavior and failure modelling is also discussed.

  1. Golden Spread Panhandle Wind Ranch | Open Energy Information

    Open Energy Info (EERE)

    Wind Facility Status In Service Owner Golden Spread Electric Cooperative Developer Cielo Energy Purchaser Golden Spread Electric Cooperative Location Wildarado TX Coordinates...

  2. TRANSPORT THROUGH CRACKED CONCRETE: LITERATURE REVIEW

    SciTech Connect (OSTI)

    Langton, C.

    2012-05-11

    Concrete containment structures and cement-based fills and waste forms are used at the Savannah River Site to enhance the performance of shallow land disposal systems designed for containment of low-level radioactive waste. Understanding and measuring transport through cracked concrete is important for describing the initial condition of radioactive waste containment structures at the Savannah River Site (SRS) and for predicting performance of these structures over time. This report transmits the results of a literature review on transport through cracked concrete which was performed by Professor Jason Weiss, Purdue University per SRR0000678 (RFP-RQ00001029-WY). This review complements the NRC-sponsored literature review and assessment of factors relevant to performance of grouted systems for radioactive waste disposal. This review was performed by The Center for Nuclear Waste Regulatory Analyses, San Antonio, TX, and The University of Aberdeen, Aberdeen Scotland and was focused on tank closure. The objective of the literature review on transport through cracked concrete was to identify information in the open literature which can be applied to SRS transport models for cementitious containment structures, fills, and waste forms. In addition, the literature review was intended to: (1) Provide a framework for describing and classifying cracks in containment structures and cementitious materials used in radioactive waste disposal, (2) Document the state of knowledge and research related to transport through cracks in concrete for various exposure conditions, (3) Provide information or methodology for answering several specific questions related to cracking and transport in concrete, and (4) Provide information that can be used to design experiments on transport through cracked samples and actual structures.

  3. Recent evaluations of crack-opening-area in circumferentially cracked pipes

    SciTech Connect (OSTI)

    Rahman, S.; Brust, F.; Ghadiali, N.; Wilkowski, G.; Miura, N.

    1997-04-01

    Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. The leak rates depend on the crack-opening area of the through-wall crack in the pipe. In addition to LBB analyses which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section XI. The objectives of this study were to review, evaluate, and refine current predictive models for performing crack-opening-area analyses of circumferentially cracked pipes. The results from twenty-five full-scale pipe fracture experiments, conducted in the Degraded Piping Program, the International Piping Integrity Research Group Program, and the Short Cracks in Piping and Piping Welds Program, were used to verify the analytical models. Standard statistical analyses were performed to assess used to verify the analytical models. Standard statistical analyses were performed to assess quantitatively the accuracy of the predictive models. The evaluation also involved finite element analyses for determining the crack-opening profile often needed to perform leak-rate calculations.

  4. STRESS CORROSION CRACKING IN TEAR DROP SPECIMENS

    SciTech Connect (OSTI)

    Lam, P; Philip Zapp, P; Jonathan Duffey, J; Kerry Dunn, K

    2009-05-01

    Laboratory tests were conducted to investigate the stress corrosion cracking (SCC) of 304L stainless steel used to construct the containment vessels for the storage of plutonium-bearing materials. The tear drop corrosion specimens each with an autogenous weld in the center were placed in contact with moist plutonium oxide and chloride salt mixtures. Cracking was found in two of the specimens in the heat affected zone (HAZ) at the apex area. Finite element analysis was performed to simulate the specimen fabrication for determining the internal stress which caused SCC to occur. It was found that the tensile stress at the crack initiation site was about 30% lower than the highest stress which had been shifted to the shoulders of the specimen due to the specimen fabrication process. This finding appears to indicate that the SCC initiation took place in favor of the possibly weaker weld/base metal interface at a sufficiently high level of background stress. The base material, even subject to a higher tensile stress, was not cracked. The relieving of tensile stress due to SCC initiation and growth in the HAZ and the weld might have foreclosed the potential for cracking at the specimen shoulders where higher stress was found.

  5. Flaw Tolerance for Multiple Fatique Cracks

    SciTech Connect (OSTI)

    Gosselin, Stephen R.; Simonen, Fredric A.; Carter, R. G.

    2005-07-01

    This paper documents important details of the technical bases for changes to Appendix L. Calculations identified aspect ratios for equivalent single cracks (ESC) between the extremes of a 6:1 ratio and a full circumferential crack that can be used in Appendix L flaw tolerance assessments to account for the initiation, growth, and linking of multiple fatigue cracks. Probabilistic fracture mechanics (PFM) calculations determined ESC aspect ratios that result in the same through-wall crack probability as multiple small cracks (0.02 inch depth) that initiate and coalesce. The computations considered two materials (stainless and low alloy steels), three pipe diameters, five cyclic membrane-to-gradient stress ratios and a wide range of primary loads. Subsequent deterministic calculations identified the ESC aspect ratio for the hypothetical reference flaw depth assumptions in Appendix L. This paper also describes computations that compare the Appendix L flaw tolerance allowable operating period for the ESC models with results obtained when the a single default 6:1 aspect ratio reference flaw.

  6. Alternative Fuels Data Center: EV Charging Stations Spread Through Philly

    Alternative Fuels and Advanced Vehicles Data Center [Office of Energy Efficiency and Renewable Energy (EERE)]

    EV Charging Stations Spread Through Philly to someone by E-mail Share Alternative Fuels Data Center: EV Charging Stations Spread Through Philly on Facebook Tweet about Alternative Fuels Data Center: EV Charging Stations Spread Through Philly on Twitter Bookmark Alternative Fuels Data Center: EV Charging Stations Spread Through Philly on Google Bookmark Alternative Fuels Data Center: EV Charging Stations Spread Through Philly on Delicious Rank Alternative Fuels Data Center: EV Charging Stations

  7. Stress corrosion cracking of Alloy 600. [PWR

    SciTech Connect (OSTI)

    Serra, E.

    1981-11-01

    The stress corrosion cracking of Alloy 600 tubing has affected the performance of several pressurized water reactor steam generators. The purpose of this report is to summarize the research which has followed that reviewed by D. van Rooyen in 1975. Although several papers and reports have been published there still is not a general model that can explain the stress corrosion cracking behavior of Alloy 600 in deaerated or aerated high-temperature pure water or in the environments that might exist in the primary and secondary coolant of a steam generator. Such a model, if it exists, must cover the complex interaction of the environmental, metallurgical, and mechanical variables which control the susceptibility of Alloy 600 to stress corrosion cracking. Each of these classes of variables is discussed in the text.

  8. Fracture of surface cracks loaded in bending

    SciTech Connect (OSTI)

    Chao, Y.J.; Reuter, W.G.

    1997-12-31

    Theoretical background of the constraint effect in brittle fracture of solids is reviewed. Fracture test data from D6-aC, a high strength steel, using three-point-bend (SE(B)) specimens and surface cracked plate (SC(B)) specimens under bending are presented. It is shown that the SE(B) data has an elevated fracture toughness for increasing a/W, i.e., a crack geometry with a larger T/K corresponds to a higher K{sub c} which is consistent with the theoretical prediction. The fundamental fracture properties, i.e., the critical strain and the critical distance, determined from the SE(B) test data are then applied to the interpretation and prediction of the SC(B) test data. Reasonable agreement is achieved for the crack growth initiation site and the load.

  9. Crack detection using resonant ultrasound spectroscopy

    DOE Patents [OSTI]

    Migliori, A.; Bell, T.M.; Rhodes, G.W.

    1994-10-04

    Method and apparatus are provided for detecting crack-like flaws in components. A plurality of exciting frequencies are generated and applied to a component in a dry condition to obtain a first ultrasonic spectrum of the component. The component is then wet with a selected liquid to penetrate any crack-like flaws in the component. The plurality of exciting frequencies are again applied to the component and a second ultrasonic spectrum of the component is obtained. The wet and dry ultrasonic spectra are then analyzed to determine the second harmonic components in each of the ultrasonic resonance spectra and the second harmonic components are compared to ascertain the presence of crack-like flaws in the component. 5 figs.

  10. Crack detection using resonant ultrasound spectroscopy

    DOE Patents [OSTI]

    Migliori, Albert; Bell, Thomas M.; Rhodes, George W.

    1994-01-01

    Method and apparatus are provided for detecting crack-like flaws in components. A plurality of exciting frequencies are generated and applied to a component in a dry condition to obtain a first ultrasonic spectrum of the component. The component is then wet with a selected liquid to penetrate any crack-like flaws in the component. The plurality of exciting frequencies are again applied to the component and a second ultrasonic spectrum of the component is obtained. The wet and dry ultrasonic spectra are then analyzed to determine the second harmonic components in each of the ultrasonic resonance spectra and the second harmonic components are compared to ascertain the presence of crack-like flaws in the component.

  11. Crack detection using resonant ultrasound spectroscopy

    SciTech Connect (OSTI)

    Migliori, A.; Bell, T.M.

    1992-12-31

    This invention is comprised of a method and apparatus for detecting crack-like flaws in components. A plurality of exciting frequencies are generated and applied to a component in a dry condition to obtain a first ultrasonic spectrum of the component. The component is then wet with a selected liquid to penetrate any crack-like flaws in the component. The plurality of exciting frequencies are again applied to the component and a second ultrasonic spectrum of the component is obtained. The wet and dry ultrasonic spectra are then analyzed to determine the second harmonic components in each of the ultrasonic resonance spectra and the second harmonic components are compared to ascertain the presence of crack-like flaws in the component.

  12. Environmentally assisted cracking of LWR materials.

    SciTech Connect (OSTI)

    Chopra, O. K.; Chung, H. M.; Kassner, T. F.; Park, J. H.; Shack, W. J.; Zhang, J.; Brust, F. W.; Dong, P.

    1997-12-05

    The effect of dissolved oxygen level on fatigue life of austenitic stainless steels is discussed and the results of a detailed study of the effect of the environment on the growth of cracks during fatigue initiation are presented. Initial test results are given for specimens irradiated in the Halden reactor. Impurities introduced by shielded metal arc welding that may affect susceptibility to stress corrosion cracking are described. Results of calculations of residual stresses in core shroud weldments are summarized. Crack growth rates of high-nickel alloys under cyclic loading with R ratios from 0.2-0.95 in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320 C are summarized.

  13. Strip edge cracking simulation in cold rolling

    SciTech Connect (OSTI)

    Hubert, C.; Dubar, L.; Dubar, M.; Dubois, A.

    2011-01-17

    This research work focuses on a specific defect which occurs during cold rolling of steel strips: edge-serration. Investigations on the industrial processes have led to the conclusion that this defect is the result of the edge-trimming and cold rolling sequences. The aim of this research work is to analyze the effect of the cutting process and the cold rolling on cracks occurrence, especially on strip edges.This study is performed using an experimental testing stand called Upsetting Rolling Test (URT). It allows to reproduce cold rolling contact parameters such as forward slip, reduction ratio and friction coefficients. Specimens sampled near trimmed industrial strip edges are deformed using the URT stand. Two sets of specimens with different stress states, obtained by annealing, are submitted to two reduction passes with extreme forward slips.Scanning electron microscopy observations added to 3D optical surface profiler topographies show that on one hand, forward slip has a major effect on cracks opening. On the other hand, cracks opening decreases according to high roll strip speed gradient. Concerning the heat-treated specimens, no crack appeared after all reduction passes, showing a large influence of the cutting process and consequently of the local stress state in the vicinity of the burnish and fracture regions.

  14. Sulfide stress cracking resistance of nitrogen-strengthened stainless steel

    SciTech Connect (OSTI)

    Gaugh, R.R.

    1981-01-01

    The paper describes sulfide stress cracking tests performed on a number of these alloys. Most were found to be somewhat susceptible to cracking, depending on the stress level. It was determined that this was due to their high manganese content. The mechanism responsible for cracking was not firmly established. One commercial nitrogen-strengthened stainless steel, XM19, was highly resistant to sulfide stress cracking despite a manganese content of 5%. This difference is attributed to the superior corrosion resistance of the alloy.

  15. Heavy oil catalytic cracking apparatus (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    It comprises a catalytic cracking reactor means; a separation means connective with the ... PETROLEUM REFINERIES; CATALYSTS; SEPARATION PROCESSES; CHEMICAL REACTIONS; ...

  16. Application of the cracked pipe element to creep crack growth prediction

    SciTech Connect (OSTI)

    Brochard, J.; Charras, T.

    1997-04-01

    The modification of a computer code for leak before break analysis is very briefly described. The CASTEM2000 code was developed for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading. The modification extends the capabilities of the cracked pipe element to the determination of fracture parameters under creep conditions (C*, {phi}c and {Delta}c). The model has the advantage of evaluating significant secondary effects, such as those from thermal loading.

  17. Increasing jet entrainment, mixing and spreading

    DOE Patents [OSTI]

    Farrington, Robert B.

    1994-01-01

    A free jet of air is disturbed at a frequency that substantially matches natural turbulences in the free jet to increase the entrainment, mixing, and spreading of air by the free jet, for example in a room or other enclosure. The disturbances are created by pulsing the flow of air that creates the free jet at the desired frequency. Such pulsing of the flow of air can be accomplished by sequentially occluding and opening a duct that confines and directs the flow of air, such as by rotating a disk on an axis transverse to the flow of air in the duct.

  18. Increasing jet entrainment, mixing and spreading

    DOE Patents [OSTI]

    Farrington, R.B.

    1994-08-16

    A free jet of air is disturbed at a frequency that substantially matches natural turbulences in the free jet to increase the entrainment, mixing, and spreading of air by the free jet, for example in a room or other enclosure. The disturbances are created by pulsing the flow of air that creates the free jet at the desired frequency. Such pulsing of the flow of air can be accomplished by sequentially occluding and opening a duct that confines and directs the flow of air, such as by rotating a disk on an axis transverse to the flow of air in the duct. 11 figs.

  19. Cincinnati Canvassing Spreads Retrofitting Message | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cincinnati Canvassing Spreads Retrofitting Message Cincinnati Canvassing Spreads Retrofitting Message May 28, 2010 - 3:07pm Addthis A volunteer canvasses the Mt. Washington neighborhood to spread awareness about home energy audits in the area. | Photo Courtesy GCEA A volunteer canvasses the Mt. Washington neighborhood to spread awareness about home energy audits in the area. | Photo Courtesy GCEA Lindsay Gsell What are the key facts? With help from the Greater Cincinnati Energy Alliance (GCEA),

  20. Multicarrier orthogonal spread-spectrum (MOSS) data communications

    DOE Patents [OSTI]

    Smith, Stephen F.; Dress, William B.

    2008-01-01

    Systems and methods are described for multicarrier orthogonal spread-spectrum (MOSS) data communication. A method includes individually spread-spectrum modulating at least two of a set of orthogonal frequency division multiplexed carriers, wherein the resulting individually spread-spectrum modulated at least two of a set of orthogonal frequency division multiplexed carriers are substantially mutually orthogonal with respect to both frequency division multiplexing and spread-spectrum modulation.

  1. Spreading of energy in the Ding-Dong model

    SciTech Connect (OSTI)

    Roy, S.; Pikovsky, A.

    2012-06-15

    We study the properties of energy spreading in a lattice of elastically colliding harmonic oscillators (Ding-Dong model). We demonstrate that in the regular lattice the spreading from a localized initial state is mediated by compactons and chaotic breathers. In a disordered lattice, the compactons do not exist, and the spreading eventually stops, resulting in a finite configuration with a few chaotic spots.

  2. Process for magnetic beneficiating petroleum cracking catalyst

    DOE Patents [OSTI]

    Doctor, R.D.

    1993-10-05

    A process is described for beneficiating a particulate zeolite petroleum cracking catalyst having metal values in excess of 1000 ppm nickel equivalents. The particulate catalyst is passed through a magnetic field in the range of from about 2 Tesla to about 5 Tesla generated by a superconducting quadrupole open-gradient magnetic system for a time sufficient to effect separation of said catalyst into a plurality of zones having different nickel equivalent concentrations. A first zone has nickel equivalents of about 6,000 ppm and greater, a second zone has nickel equivalents in the range of from about 2000 ppm to about 6000 ppm, and a third zone has nickel equivalents of about 2000 ppm and less. The zones of catalyst are separated and the second zone material is recycled to a fluidized bed of zeolite petroleum cracking catalyst. The low nickel equivalent zone is treated while the high nickel equivalent zone is discarded. 1 figures.

  3. Process for magnetic beneficiating petroleum cracking catalyst

    DOE Patents [OSTI]

    Doctor, Richard D.

    1993-01-01

    A process for beneficiating a particulate zeolite petroleum cracking catalyst having metal values in excess of 1000 ppm nickel equivalents. The particulate catalyst is passed through a magnetic field in the range of from about 2 Tesla to about 5 Tesla generated by a superconducting quadrupole open-gradient magnetic system for a time sufficient to effect separation of said catalyst into a plurality of zones having different nickel equivalent concentrations. A first zone has nickel equivalents of about 6,000 ppm and greater, a second zone has nickel equivalents in the range of from about 2000 ppm to about 6000 ppm, and a third zone has nickel equivalents of about 2000 ppm and less. The zones of catalyst are separated and the second zone material is recycled to a fluidized bed of zeolite petroleum cracking catalyst. The low nickel equivalent zone is treated while the high nickel equivalent zone is discarded.

  4. Structures for dense, crack free thin films

    DOE Patents [OSTI]

    Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2011-03-08

    The process described herein provides a simple and cost effective method for making crack free, high density thin ceramic film. The steps involve depositing a layer of a ceramic material on a porous or dense substrate. The deposited layer is compacted and then the resultant laminate is sintered to achieve a higher density than would have been possible without the pre-firing compaction step.

  5. Improvement of microbead cracking catalyst manufacture

    SciTech Connect (OSTI)

    Mirskii, Ya.B.; Kosolapova, A.P.; Meged, N.F.

    1986-11-01

    In order to improve the manufacturing process for KMTsR microbead catalyst for use in new cracking units, the authors consider the method of increasing the content of aluminum oxide in its amorphous part. A microbead catalyst of zeolite, containing rare-earth elements of the KMTsR type was obtained by spray-drying a slurry prepared by mechanical dispersion of hydrogel beads, with the subsequent molding and processing operations the same as in the production of bead catalyst.

  6. Oil spreading in surface waters with an ice cover

    SciTech Connect (OSTI)

    Yapa, P.D.; Weerasuriya, S.A.; Belaskas, D.P.; Chowdhury, T.

    1993-02-01

    A study of oil spreading in surface waters in the presence of a floating ice cover is presented. The ice can be solid or fragmented. Both axi-symmetrical and uni-directional spreading are studied. The report describes the analytical and numerical model development, the experimental set-up, results from the laboratory experiments, and their comparison with the derived theory and the numerical simulation. To analyze the spreading of oil under solid ice, new equations are derived. These equations consider gravity (buoyancy) - inertia phase, gravity (buoyancy) - viscous phase, and the termination of spreading during the buoyancy - surface tension phase. The derivation considers both the constant discharge mode and the constant volume mode. Therefore, a complete description of the spreading phenomena from the time of initial spill to termination of spreading is presented. The emphasis of the study is on the dominant spreading mechanism for oil under ice, which is the buoyancy-viscous phase.

  7. Deformation fields near a steady fatigue crack with anisotropic plasticity

    SciTech Connect (OSTI)

    Gao, Yanfei

    2015-11-30

    In this work, from finite element simulations based on an irreversible, hysteretic cohesive interface model, a steady fatigue crack can be realized if the crack extension exceeds about twice the plastic zone size, and both the crack increment per loading cycle and the crack bridging zone size are smaller than the plastic zone size. The corresponding deformation fields develop a plastic wake behind the crack tip and a compressive residual stress field ahead of the crack tip. In addition, the Hill’s plasticity model is used to study the role of plastic anisotropy on the retardation of fatigue crack growth and the elastic strain fields. It is found that for Mode-I cyclic loading, an enhanced yield stress in directions that are inclined from the crack plane will lead to slower crack growth rate, but this retardation is insignificant for typical degrees of plastic anisotropy. Furthermore, these results provide key inputs for future comparisons to neutron and synchrotron diffraction measurements that provide full-field lattice strain mapping near fracture and fatigue crack tips, especially in textured materials such as wrought or rolled Mg alloys.

  8. Ultrasonic size determination of cracks with large closure regions

    SciTech Connect (OSTI)

    Rehbein, D.K.; Thompson, R.B.; Buck, O.

    1995-04-01

    A number of investigators have developed acoustic methods for measurement and determination of crack length. These methods have generally fallen into one of three categories, determination of crack area, time of flight to determine crack length, or recognition of the crack tip by changes in the signal response. These methods have been successful in location of the crack tip to within {+-}0.5 mm. In all cases, however, it was necessary for the crack length or the crack-tip position to be determined with the crack in a fully open state in order to remove the effects of crack closure. Recent work has developed acoustic scanning techniques and subsequent analysis to the point where the same accuracy of {+-}0.5 mm is now possible through scanning of the crack in an unloaded condition with closure accounted for. A review of the previous methods will be given together with an explanation of the advances in scanning technique and analysis that have allowed this simplification to occur.

  9. Deformation fields near a steady fatigue crack with anisotropic plasticity

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Gao, Yanfei

    2015-11-30

    In this work, from finite element simulations based on an irreversible, hysteretic cohesive interface model, a steady fatigue crack can be realized if the crack extension exceeds about twice the plastic zone size, and both the crack increment per loading cycle and the crack bridging zone size are smaller than the plastic zone size. The corresponding deformation fields develop a plastic wake behind the crack tip and a compressive residual stress field ahead of the crack tip. In addition, the Hill’s plasticity model is used to study the role of plastic anisotropy on the retardation of fatigue crack growth andmore » the elastic strain fields. It is found that for Mode-I cyclic loading, an enhanced yield stress in directions that are inclined from the crack plane will lead to slower crack growth rate, but this retardation is insignificant for typical degrees of plastic anisotropy. Furthermore, these results provide key inputs for future comparisons to neutron and synchrotron diffraction measurements that provide full-field lattice strain mapping near fracture and fatigue crack tips, especially in textured materials such as wrought or rolled Mg alloys.« less

  10. Application of the cracked pipe element to creep crack growth prediction

    SciTech Connect (OSTI)

    Brochard, J.; Charras, T.

    1997-04-01

    Modifications to a computer code for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading are very briefly described. The modifications extend the capabilities of the CASTEM2000 code to the determination of fracture parameters under creep conditions. The main advantage of the approach is that thermal loads can be evaluated as secondary stresses. The code is applicable to piping systems for which crack propagation predictions differ significantly depending on whether thermal stresses are considered as primary or secondary stresses.

  11. Method and apparatus for generating a natural crack

    DOE Patents [OSTI]

    Fulton, Fred J.; Honodel, Charles A.; Holman, William R.; Weingart, Richard C.

    1984-01-01

    A method and apparatus for generating a measurable natural crack includes forming a primary notch in the surface of a solid material. A non-sustained single pressure pulse is then generated in the vicinity of the primary notch, resulting in the formation of a shock wave which travels through the material. The shock wave creates a measurable natural crack within the material which extends from the primary notch. The natural crack formed possesses predictable geometry, location and orientation.

  12. Method and apparatus for generating a natural crack

    DOE Patents [OSTI]

    Fulton, F.J.; Honodel, C.A.; Holman, W.R.; Weingart, R.C.

    1982-05-06

    A method and apparatus for generating a measurable natural crack includes forming a primary notch in the surface of a solid material. A nonsustained single pressure pulse is then generated in the vicinity of the primary notch, reuslting in the formation of a shock wave which travels through the material. The shock wave creates a measurable natural crack within the material which extends from the primary notch. The natural crack formed possesses predictable geometry, location and orientation.

  13. Kinetics of fatigue cracks in iron in electrolytic hydrogen impregnation

    SciTech Connect (OSTI)

    Pokhmurskii, V.I.; Bilyi, L.M.

    1985-05-01

    Fatigue failure of metals is localized in the zone of plastic deformation at the tip of the developing crack. Crack development depends to a large extent upon the parameters of the deformed volume, the loading conditions, and features of the material microstructure. It may be assumed that the medium, especially a hydrogen-impregnating medium, leads to a change in the zone of plastic deformation and thereby influences the rate of fatigue crack growth. This work is devoted to a study of cyclic crack resistance and determination of the zone of plastic deformation of failure specimens of Armco iron under conditions of the action of a hydrogen-impregnating medium.

  14. Heavy oil catalytic cracking process and apparatus (Patent) ...

    Office of Scientific and Technical Information (OSTI)

    Subject: 02 PETROLEUM; 42 ENGINEERING; 37 INORGANIC, ORGANIC, PHYSICAL AND ANALYTICAL CHEMISTRY; CATALYSTS; COOLING; PETROLEUM; CATALYTIC CRACKING; AIR POLLUTION CONTROL; COKE; ...

  15. Hot Rolling Scrap Reduction through Edge Cracking and Surface...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    aluminum alloy plate to microstructure and rolling process parameters. Validate the model by predicting the stress intensity factor at onset of crack branching in hard alloys ...

  16. Evolution of an interfacial crack on the concrete-embankment...

    Office of Scientific and Technical Information (OSTI)

    Title: Evolution of an interfacial crack on the concrete-embankment boundary Authors: Glascoe, L ; Antoun, T ; Kanarska, Y ; Lomove, I ; Hall, R ; Woodson, S ; Smith, J Publication ...

  17. Alloy 400 tube failures by stress corrosion cracking

    SciTech Connect (OSTI)

    Amar, A.S.

    1995-12-01

    A feedwater heater with SB163 Alloy 400 (cold drawn - stress relieved) tubing experienced numerous tube failures and was replaced after of 4.5 years. Failures were attributed to Inter Granular Stress Corrosion Cracking (IGSCC) in the roll transition area. An eddy current test method was developed with EPRI NDE Center technical support to detect the cracks in the tubesheet region. Three tubes were pulled for metallurgical examination. Short axial cracks were found on tube inner surface. Measured crack depths were correlated with the eddy current indications. A large number of tubes were plugged. However, the heater continued to deteriorate rapidly. Potential contributors to IGSCC are discussed.

  18. P wave anisotropy, stress, and crack distribution at Coso geothermal...

    Open Energy Info (EERE)

    scalar. The resulting anisotropy distribution is used to estimate variations in crack density, stress distribution and permeability within the producing geothermal field. A...

  19. Crack opening area estimates in pressurized through-wall cracked elbows under bending

    SciTech Connect (OSTI)

    Franco, C.; Gilles, P.; Pignol, M.

    1997-04-01

    One of the most important aspects in the leak-before-break approach is the estimation of the crack opening area corresponding to potential through-wall cracks at critical locations during plant operation. In order to provide a reasonable lower bound to the leak area under such loading conditions, numerous experimental and numerical programs have been developed in USA, U.K. and FRG and widely discussed in literature. This paper aims to extend these investigations on a class of pipe elbows characteristic of PWR main coolant piping. The paper is divided in three main parts. First, a new simplified estimation scheme for leakage area is described, based on the reference stress method. This approach mainly developed in U.K. and more recently in France provides a convenient way to account for the non-linear behavior of the material. Second, the method is carried out for circumferential through-wall cracks located in PWR elbows subjected to internal pressure. Finite element crack area results are presented and comparisons are made with our predictions. Finally, in the third part, the discussion is extended to elbows under combined pressure and in plane bending moment.

  20. An optimal point spread function subtraction algorithm for high...

    Office of Scientific and Technical Information (OSTI)

    An optimal point spread function subtraction algorithm for high-contrast imaging: a ... This image is built as a linear combination of all available images and is optimized ...

  1. A Gravitational Spreading Origin For The Socompa Debris Avalanche...

    Open Energy Info (EERE)

    of similar behaviour underlie many other volcanoes. Identification of spreading at other sites could therefore be a first step towards assessment of the potential for this...

  2. Multi-gigaelectronvolt, low-energy spread acceleration of positrons...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: Multi-gigaelectronvolt, low-energy spread acceleration of positrons in a self-loaded plasma wakefield Citation Details In-Document Search Title:...

  3. Development of reduced crude cracking catalysts

    SciTech Connect (OSTI)

    Hettinger, W.P. Jr. )

    1987-08-01

    In 1974 OPEC imposed an embargo on oil to the United States and caused a rapid rise in the price of a barrel of oil. At the time of the embargo, Ashland imported a considerable portion of its oil from the Middle East, thus raising the question of oil availability. As the problem increased in severity, Messrs. George Meyer, Oliver Zandona and Llyod Busch, began to explore alternative ways of squeezing more product from a given barrel of crude. After considering many alternatives, they arrived at the innovative thought that it might be possible to catalytically crack the 1050{degree}F plus fraction of the barrel directly to gasoline which would in effect, give them an additional volume of crude oil. Also, if vacuum fractionation were eliminated and if the entire 650{degree}F plus (reduced crude) portion of the barrel processed, this would further reduce operating costs. With these objectives and some new process innovations in mind, they began reduced crude cracking experimentation in a small 12,000 B/D FCC operating unit at Louisville. It was from these goals, concepts and a small operating unit, that the RCC process was born.

  4. Insights into Stress Corrosion Cracking Mechanisms from High-Resolution Measurements of Crack-Tip Structures and Compositions

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Thomas, Larry E.

    2004-11-25

    Recent results are presented demonstrating the application of cross-sectional analytical transmission electron microscopy (ATEM) to corrosion and cracking in high-temperature, light-water-reactor (LWR) environments. Structural, compositional and crystallographic characterizations of crack-tip oxide films and interfaces at near-atomic resolutions reveal evidence for unexpected local environments, corrosion reactions and local changes in the alloy metallurgy. Information obtained by high-resolution imaging and analysis indicates the corrosion processes that occur during crack advance, and provides insights into the mechanisms controlling environmental degradation. Examples of intergranular stress-corrosion cracking (IGSCC) in Ni- and Fe-base stainless alloys are reviewed to illustrate the value of this approach. Comparisons are made between crack characteristics found in components removed from long-term LWR service and those in materials tested under well-controlled laboratory conditions. Key insights into crack corrosion environments and advance mechanisms are established for Ni-base alloy 600 in steam-generator, secondary-water environments. Solution impurities such as Pb are often found in high concentrations at leading-edge reaction zones within porous, corrosion-product films. The presence of nanometer-wide, deeply attacked grain boundaries off the main SCC cracks (without evidence for plastic deformation) is believed to indicate a major role of active-path IG corrosion in the SCC process. Similar characteristics are identified for alloy 600 cracking in primary water. This suggests that Pb may only accelerate the IG corrosion process and not alter the basic degradation mechanism. Quite different IGSCC crack and crack-tip characteristics have been discovered for Fe-base stainless steels in LWR environments. More classic SCC crack and crack-tip structures have been seen in non-sensitized materials with wall oxide films extending to the tips. Cracked components

  5. CIRCUMFERENTIAL MFL IN-LINE INSPECTION FOR CRACKS IN PIPELINES

    SciTech Connect (OSTI)

    J.B. Nestleroth

    2003-06-01

    Circumferential MFL is a new implementation of a widely used technology that has potential to provide improved detection and quantification of axially oriented defects such as cracks, seam weld defects, mechanical damage, and groove corrosion. This implementation works by orienting the magnetic field around the pipe rather that along the axis. By orienting the magnetic field around the pipe (the circumferential direction), the axial defects that were magnetically transparent can disrupt more of the magnetic field and can be more easily detected. Initial implementations of circumferential MFL have found that flux leakage from cracks at the interior of the pipe is small, and the signals from cracks are difficult to detect. The objective of this project is to improve detection of cracks by changing the implementation along with using data from overlapping and complementary inspection techniques. Two technology enhancements were investigated: Combining high- and low-magnetization technology for stress detection; and Combining axial and circumferential MFL methods. Although a method combining high- and low-magnetization technology showed promise for characterizing gouges cause by third party excavation equipment, its commercial development was not successful for two reasons. First, the stress diminishes the crack signal, while the opening of the crack increases the signal. The stress-induced changes in flux leakage around cracks were small and any critical information on the severity of cracks and crack-like defects is difficult to distinguish from changes caused by the crack opening and other inspection variables. Second, it is difficult to magnetize pipe material in the circumferential direction. A relatively low, non-uniform magnetization level produced by the circumferential magnetizer makes detection of changes due to stress extremely difficult. This project also examined combining axial and circumferential MFL to improve crack detection and distinguish cracks for

  6. Electrochemical aspects of stress-corrosion crack growth

    SciTech Connect (OSTI)

    Newman, R.C.; Sieradzki, K.

    1982-06-01

    Some contributions of electrochemical methods to the understanding of stress-corrosion cracking are described, with examples drawn from studies of stainless steels, nickel alloys and brasses. Considerations related to the local alloy composition, solution composition and electrode potential within a crack are classified and illustrated. The relationship between electrochemical and acoustic noise is discussed.

  7. Stress corrosion crack tip microstructure in nickel-based alloys

    SciTech Connect (OSTI)

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content.

  8. Ultrasonic Study of Crack Under a Dynamic Thermal Load

    SciTech Connect (OSTI)

    Pitkaenen, J.; Kemppainen, M.; Virkkunen, I.

    2004-02-26

    In piping the defects play a key role for determining the life of component. Also the risk for pipe failure combined to the defects has to be taken into account. In this study thermal dynamic load has been applied to austenitic material (AISI 304) in order to introduce dynamic behaviour into the crack. The studied crack ({approx}20 mm x 7 mm) has been produced by thermal fatigue in advance. Different ultrasonic techniques were used to reveal information from interaction of ultrasonic waves from dynamic behaviour of a crack face in the sonified volume. The ultrasonic probes in the study are typical probes for defect detection and sizing on site inspections This information helps us to understand some effects in nuclear piping such as detection of cracks with special techniques and difficulties in sizing of the cracks in real situations. In this case the material is loaded to exceed the yield strength. The thermal cycles used caused high variations in the temperature scale from 20 deg. C (68 F) to 600 deg. C (1112 F) in the crack volume especially on the crack surface area. These factors cause large stress variations in the vicinity of the crack. Effects which have been detected during analysis from the measurements explain well difficulties in ultrasonic inspections of those materials on site. Experimental work explains reasons why some defects are missed in the real piping. Ultrasonic techniques used are described in details and conclusion for applicability of those techniques has been drawn.

  9. Prediction of pure water stress corrosion cracking (PWSCC) in nickel base alloys using crack growth rate models

    SciTech Connect (OSTI)

    Thompson, C.D.; Krasodomski, H.T.; Lewis, N.; Makar, G.L.

    1995-02-22

    The Ford/Andresen slip dissolution SCC model, originally developed for stainless steel components in BWR environments, has been applied to Alloy 600 and Alloy X-750 tested in deaerated pure water chemistry. A method is described whereby the crack growth rates measured in compact tension specimens can be used to estimate crack growth in a component. Good agreement was found between model prediction and measured SCC in X-750 threaded fasteners over a wide range of temperatures, stresses, and material condition. Most data support the basic assumption of this model that cracks initiate early in life. The evidence supporting a particular SCC mechanism is mixed. Electrochemical repassivation data and estimates of oxide fracture strain indicate that the slip dissolution model can account for the observed crack growth rates, provided primary rather than secondary creep rates are used. However, approximately 100 cross-sectional TEM foils of SCC cracks including crack tips reveal no evidence of enhanced plasticity or unique dislocation patterns at the crack tip or along the crack to support a classic slip dissolution mechanism. No voids, hydrides, or microcracks are found in the vicinity of the crack tips creating doubt about classic hydrogen related mechanisms. The bulk oxide films exhibit a surface oxide which is often different than the oxides found within a crack. Although bulk chromium concentration affects the rate of SCC, analytical data indicates the mechanism does not result from chromium depletion at the grain boundaries. The overall findings support a corrosion/dissolution mechanism but not one necessarily related to slip at the crack tip.

  10. Comments on Landau damping due to synchrotron frequency spread

    SciTech Connect (OSTI)

    Ng, K.Y.; /Fermilab

    2005-01-01

    An inductive/space-charge impedance shifts the synchrotron frequency downwards above/below transition, but it is often said that the coherent synchrotron frequency of the bunch is not shifted in the rigid-dipole mode. On the other hand, the incoherent synchrotron frequency due to the sinusoidal rf always spreads in the downward direction. This spread will therefore not be able to cover the coherent synchrotron frequency, implying that there will not be any Landau damping no matter how large the frequency spread is. By studying the dispersion relation, it is shown that the above argument is incorrect, and there will be Landau damping if there is sufficient frequency spread. The main reason is that the coherent frequency of the rigid-dipole mode will no longer remain unshifted in the presence of a synchrotron frequency spread.

  11. Predicting crack growth in continuous-fiber composite materials

    SciTech Connect (OSTI)

    Cordes, J.A.; Yazici, R.

    1995-12-31

    Pre-notched composite lamina with unidirectional fibers were studied experimentally and using finite element analysis. Experiments were conducted on notched graphite/aluminum and glass/epoxy panels and the results were compared to a finite element method. Under remote tensile loading, cracks in the graphite/aluminum panels propagated perpendicular to the applied load without stable crack growth. In the glass/epoxy panels, crack propagation was initially stable and parallel to the fibers. A nonlinear damage zone method (DZM) was used to predict the crack growth directions, estimate damages, model stable and unstable crack growths, and predict the loads at failure. For both materials, the predicted loads at failure were within 20% of experimental loads.

  12. Experimental study of thermodynamics propagation fatigue crack in metals

    SciTech Connect (OSTI)

    Vshivkov, A. Iziumova, A. Plekhov, O.

    2015-10-27

    This work is devoted to the development of an experimental method for studying the energy balance during cyclic deformation and fracture. The studies were conducted on 304 stainless steel AISE samples. The investigation of the fatigue crack propagation was carried out on flat samples with stress concentrators. The stress concentrator was three central holes. The heat flux sensor was developed based on the Seebeck effect. This sensor was used for measuring the heat dissipation power in the examined samples during the fatigue tests. The measurements showed that the rate of fatigue crack growth depends on the heat flux at the crack tip and there are two propagation mode of fatigue crack with different link between the propagation mode and heat flux from crack tip.

  13. Cracking in liquid petroleum gas Horton spheres

    SciTech Connect (OSTI)

    Trivedi, D.K. Gupta, S.C.

    1997-07-01

    A gas processing plant on the western coast of India produces sweet gas after processing sour natural gas. Liquid petroleum gas (LPG) is recovered from the sweet gas. The LPG, containing a H{sub 2}S concentration of 10 ppm to 20 ppm, is stored in Horton spheres, each 17 m in diameter with a capacity of {minus}27 C to 55 C. Horton spheres for containing liquid petroleum gas (LPG) were fabricated on-site using prestressed plates of high-strength carbon steel (CS) SA 537 Class-1 with post-weld heat treatment. High-residual tensile stresses and hydrogen absorption from H{sub 2}S present in LPG could be the cause of cracking at weld and heat-affected zone interfaces at high hardness locations. Recommendations are given for inspection and use of lower-strength CS and improved welding procedures.

  14. Saber's heavy oil cracking refinery project

    SciTech Connect (OSTI)

    Benefield, C.S.; Glasscock, W.L.

    1983-03-01

    Perhaps more than any other industry, petroleum refining has been subjected to the radical swings in business and political climates of the past several decades. Because of the huge investments and long lead times to construct refining facilities, stable government policies, predictable petroleum prices, secure feedstock supplies and markets, and reliable cost estimates are necessary ingredients to effectively plan new refinery projects. However, over the past ten years the political and economic climates have provided anything but these conditions. Yet, refiners have demonstrated a willingness to undertake risks by continuing to expand and modernize their refineries. The refining business -- just as most businesses -- responds to economic incentives. These incentives, when present, result in new technology and capacity additions. In the 1940's, significant technology advances were commercialized to refine higher-octane motor gasolines. Such processes as continuous catalytic cracking (Houdry Process Corporation), fluid catalytic cracking (Standard Oil Development Company), HF alkylation (UOP and Phillips Petroleum Company), and catalytic reforming (UOP) began to supply a growing gasoline market, generated from the war effort and the ever increasing numbers of automobiles on the road. The post-war economy of the 1950's and 1960's further escalated demand for refined products, products which had to meet higher performance specifications and be produced from a wider range of raw materials. The refining industry met the challenge by introducing hydro-processing technology, such as hydrocracking developed in 1960. But, the era must be characterized by the large crude processing capacity additions, required to meet demand from the rapidly expanding U.S. economy. In 1950, refining capacity was 6.2 million BPD. By 1970, capacity had grown to 11.9 million BPD, an increase of 91%.

  15. Insights into Stress Corrosion Cracking Mechanisms from High-Resolution Measurements of Crack-Tip Structures and Compositions

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Thomas, Larry E.

    2010-04-05

    The fundamental basis for mechanistic understanding and modeling of SCC remains in question for many systems. Specific mechanisms controlling SCC can vary with changes in alloy characteristics, applied/residual stress or environmental conditions. The local crack electrochemistry, crack-tip mechanics and material metallurgy are the main factors controlling crack growth. These localized properties are difficult or impossible to measure in active cracks. Nevertheless, it is essential to quantitatively interrogate these crack-tip conditions if mechanistic understanding is to be obtained. A major recent advance has been the ability to investigate SCC cracks and crack tips using high-resolution ATEM techniques. ATEM enables the characterization of SCC cracks including trapped tip solution chemistries, corrosion product/film compositions and structures, and elemental composition gradients and defect microstructures along the crack walls and at the crack tip. A wide variety of methods for imaging and analyses at resolutions down to the atomic level can be used to examine the crack and corrosion film characteristics. Surface films and reaction layers have been examined by cross-sectional TEM techniques, but little work had been conducted on environmentally induced internal cracks until that of Lewis and co-workers [1-3] and the current authors [4-17]. This capability combined with modern ATEM techniques has enabled exciting new insights into corrosion processes occurring at buried interfaces and is being used to identify mechanisms controlling IGSCC in boiling water reactor (BWR) and pressurized water reactor (PWR) components. The objective of this paper is to summarize certain results focused on IGSCC of Fe- base and Ni-base stainless alloys in high-temperature water environments. Representative crack-tip examples will be shown to illustrate specific aspects that are characteristic of SCC in the material/environment combinations. Differences and similarities in crack

  16. Analysis of Alloy 600 and X-750 stress corrosion cracks

    SciTech Connect (OSTI)

    Thompson, C.D.; Lewis, N.; Krasodomski, H.

    1993-06-01

    A few months ago, KAPL evidence supported the view that Primary or Pure Water Stress Corrosion Cracking (PWSCC) of Alloy 600 results from a hydrogen mechanism. Figure 1 shows an Analytical Electron Microscope (AEM) analysis of a stress corrosion crack (SCC) crack in an A600 split tube U-bend specimen exposed to primary water at 338{degree}C (640{degrees}F) for 462 days. The features which appear to confirm a hydrogen mechanism are: (1) A very narrow (< 200 {angstrom}) crack with a sharp tip, nearly free of deposits. (2) No evidence of severe plastic deformation in the region immediately ahead of the crack tip. (3) A line of small voids preceding the main crack tip, of which the largest is about 5 x 10{sup {minus}6} cm in length. Shen and Shewmon proposed that PWSCC of Alloy 600 occurs due to small microvoids ahead of a main crack tip. The hypothesis is that such voids result from pockets of methane gas formed by the reaction of atomic hydrogen with carbon in the base metal. The voids are about 10 x 10{sup {minus}6} cm diameter, approximately a factor of 2 larger than the largest voids.

  17. Stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect (OSTI)

    Congleton, J.; Parkins, R.N.; Hemsworth, B.

    1987-01-01

    Slow strain rate stress corrosion tests have been performed on specimens cut from four separate heats of alloy 600 steam generator tubing. Material was tested in the mill annealed and thermally stabilized conditions and after various low temperature aging treatments. Only limited cracking was observed, even for tests at 340/sup 0/C, but the initiation of intergranular cracking was easier on the inner than on the outer surfaces of the tubing. Polarization data has been obtained in high temperature water and in saturated boric acid and saturated lithium hydroxide at the atmospheric boiling points, and slow strain tests were performed at controlled potentials in these environments. Again, only very short cracks formed during the slow strain rate tests which were performed at a strain rate of about 10/sup -6/ s/sup -1/. The data is discussed in terms of the probable crack tip strain rates that would exist in these tests and at other strain rates. It is argued that if cracking occurs, the main role of very low strain rate tests is to provide time for initiation and crack growth, so that cyclic loading or intermittent loading long tests are likely to be more successful in sustaining crack growth in this alloy.

  18. Three-dimensional crack growth assessment by microtopographic examination

    SciTech Connect (OSTI)

    Lloyd, W.R.; Piascik, R.S.

    1995-12-31

    The initial stage of the stable tearing process in two 2.3 mm sheet 2024-T3 aluminum alloy M(T) specimens are analyzed using fracture surface microtopography reconstruction techniques. The local crack tip opening angles (CTOA) in the interior of the specimens are determined relative to both crack extension and through-thickness position. The microtopographic analysis of cracks grown in the L-T and T-L orientations reveal that interior CTOA is comparable to those measured on the surface using standard optical analysis methods. Similar to surface CTOA results, interior (mid-thickness) CTOA exhibit a transient behavior; CTOA transitions from high angles, at near crack initiation, to a lower steady-state value of 5 deg. and 4.2 deg. for L-T and T-L, respectively, at crack lengths greater than 1.5mm. Fracture surface topographic projection maps are used to study the evolution of crack front tunneling during the initial stage of the fracture process. Stable tearing initiates at mid-thickness followed by a crack front tunneling process to a depth of approximately 2mm. A brief discussion of the basis of the fracture process reconstruction method is provided and comments on the general utility of microtopographic fracture surface examination for general assessment of elastic-plastic and fully-plastic fracture processes are made.

  19. Fatigue crack growth behavior of Ti-1100 at elevated temperature

    SciTech Connect (OSTI)

    Maxwell, D.C.; Nicholas, T.

    1995-12-31

    Effects of temperature, frequency, and cycles with superimposed hold times are evaluated in Ti-1100 in order to study the complex creep-fatigue-environment interactions in this material. Crack growth rate tests conducted at cyclic loading frequency of 1.0 Hz show that raising the temperature from 593 to 650 C has only a slightly detrimental effect on crack growth rate, although these temperatures produce growth rates significantly higher than at room temperature. From constant {Delta}K tests, the effects of temperature at constant frequency show a minimum crack growth rate at 250 C. From the minimum crack growth rate at 250 C, the crack growth rate increases linearly with temperature. Increases in frequency at constant temperatures of 593 and 650 C produce a continuous decrease in growth rate in going from 0.001 to 1.0 Hz, although the behavior is primarily cycle dependent in this region. Tests at 1.0 Hz with superimposed hold times from 1 to 1,000 s are used to evaluate creep-fatigue-environment interactions. Hold times at maximum load are found to initially decrease and then increase the cyclic crack growth rate with increasing duration. This is attributed to crack-tip blunting during short hold times and environmental degradation at long hold times. Hold times at minimum load show no change in growth rates, indicating that there is no net environmental degradation to the bulk material beyond that experienced during the baseline 1 Hz cycling.

  20. Hydrogen-Induced Cracking of the Drip Shield

    SciTech Connect (OSTI)

    F. Hua

    2004-09-07

    Hydrogen-induced cracking is characterized by the decreased ductility and fracture toughness of a material due to the absorption of atomic hydrogen in the metal crystal lattice. Corrosion is the source of hydrogen generation. For the current design of the engineered barrier without backfill, hydrogen-induced cracking may be a concern because the titanium drip shield can be galvanically coupled to rock bolts (or wire mesh), which may fall onto the drip shield, thereby creating conditions for hydrogen production by electrochemical reaction. The purpose of this report is to analyze whether the drip shield will fail by hydrogen-induced cracking under repository conditions within 10,000 years after emplacement. Hydrogen-induced cracking is a scenario of premature failure of the drip shield. This report develops a realistic model to assess the form of hydrogen-induced cracking degradation of the drip shield under the hydrogen-induced cracking. The scope of this work covers the evaluation of hydrogen absorbed due to general corrosion and galvanic coupling to less noble metals (e.g., Stainless Steel Type 316 and carbon steels) under the repository conditions during the 10,000-year regulatory period after emplacement and whether the absorbed hydrogen content will exceed the critical hydrogen concentration value, above which the hydrogen-induced cracking is assumed to occur. This report also provides the basis for excluding the features, events, and processes (FEPs) related to hydrogen-induced cracking of the drip shield with particular emphasis on FEP 2.1.03.04.OB, hydride cracking of drip shields (DTN: M00407SEPFEPLA.000 [DIRS 170760]). This report is prepared according to ''Technical Work Plan (TWP) for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 169944]).

  1. Stress-corrosion cracking of copper single crystals

    SciTech Connect (OSTI)

    Sieradzki, K.; Newman, R.C.; Sabatini, R.L.

    1984-10-01

    Constant extension rate tests have been carried out in a sodium nitrite solution. Crack velocities up to 30 nm per second were obtained at 30/sup 0/C. If dynamic straining is stopped, the cracks apparently stop growing within about 20 ..mu..m. The steps between adjacent flat facets are more energy-absorbing than in ..cap alpha..-brass, providing a possible explanation for the importance of dynamic strain. Simultaneous acoustic emission and electrochemical current transients suggest that cracking proceeds by discontinuous cleavage.

  2. 01-07-1999 - Contamination Spread Outside of Radiation Control...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Spread Outside of Radiation Control Areas by Fruit Flies Document Number: NA Effective Date: 011999 File (public): PDF icon 01-07-1999redalert.pdf Lessons Learned Type: Red

  3. Epidemic spreading in time-varying community networks

    SciTech Connect (OSTI)

    Ren, Guangming E-mail: ren-guang-ming@163.com; Faculty of Electronic Information and Electrical Engineering, Dalian University of Technology, Dalian 116024 ; Wang, Xingyuan E-mail: ren-guang-ming@163.com

    2014-06-15

    The spreading processes of many infectious diseases have comparable time scale as the network evolution. Here, we present a simple networks model with time-varying community structure, and investigate susceptible-infected-susceptible epidemic spreading processes in this model. By both theoretic analysis and numerical simulations, we show that the efficiency of epidemic spreading in this model depends intensively on the mobility rate q of the individuals among communities. We also find that there exists a mobility rate threshold q{sub c}. The epidemic will survive when q?>?q{sub c} and die when q?spreading in complex networks with community structure.

  4. Process to minimize cracking of pyrolytic carbon coatings

    DOE Patents [OSTI]

    Lackey, Jr., Walter J.; Sease, John D.

    1978-01-01

    Carbon-coated microspheroids useful as fuels in nuclear reactors are produced with a low percentage of cracked coatings and are imparted increased strength and mechanical stability characteristics by annealing immediately after the carbon coating processes.

  5. Technique to eliminate helium induced weld cracking in stainless steels

    SciTech Connect (OSTI)

    Chin-An Wang; Chin, B.A.; Grossbeck, M.L.

    1992-12-31

    Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials.

  6. Primary Water Stress Corrosion Crack Morphology and Nondestructive Evaluation Reliability

    SciTech Connect (OSTI)

    Doctor, Steven R.; Schuster, George J.; Anderson, Michael T.

    2004-12-01

    A research program on primary stress corrosion crack (PWSCC) is being conducted by Pacific Northwest National Laboratory (PNNL). In this program, the material degradation problem in Alloys 600, 182, and 82 is being investigated with objectives that include compling a knowledge base on all cracking in nickel based materials at all degradation sites in nuclear power plants, assessing NDE methods using mockups to quantify the detection, sizing, and using mockups to quantify the detection sizing and characterization of tight cracks, and determining the role of welding processes in degradation. In this paper, the resuts of the initial literature searchs are presented. The relevant data on crack properties such as shape and orientation are presented and their impace on nondestructive evaluation (NDE) reliability is discussed.

  7. Stress corrosion cracking of zirconium used in the reprocessing plant

    SciTech Connect (OSTI)

    Kato, Chiaki; Motooka, Takafumi; Yamamoto, Masahiro

    2007-07-01

    We investigated stress corrosion cracking (SCC) of zirconium by constant load test and the small-scale mock-up test simulated the fuel dissolve. These tests operated in the simulated solution, which substituted non-radioactive elements, i.e. V with radioactive elements such as Pu and Np. From the results of constant load test, the cracks were not observed on 150 MPa after 908 hours in approximately 3 % strain. However a lot of cracks caused by SCC were observed over 20 % strain under high tensile stress in the simulated solution and the heat-transfer condition having more corrosive circumstance and noble potential accelerated the susceptibility of SCC. The cracking behavior would be caused by the creep phenomena. The small-scale mock-up test had been operated for about 50000 hours during 7 year. From the results, zirconium showed excellent corrosion resistance and no SCC was observed during these long-term operations. (authors)

  8. Modeling Crack Propagation in Polycrystalline Microstructure Using Variational Multiscale Method

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Sun, S.; Sundararaghavan, V.

    2016-01-01

    Crack propagation in a polycrystalline microstructure is analyzed using a novel multiscale model. The model includes an explicit microstructural representation at critical regions (stress concentrators such as notches and cracks) and a reduced order model that statistically captures the microstructure at regions far away from stress concentrations. Crack propagation is modeled in these critical regions using the variational multiscale method. In this approach, a discontinuous displacement field is added to elements that exceed the critical values of normal or tangential tractions during loading. Compared to traditional cohesive zone modeling approaches, the method does not require the use of any specialmore » interface elements in the microstructure and thus can model arbitrary crack paths. The capability of the method in predicting both intergranular and transgranular failure modes in an elastoplastic polycrystal is demonstrated under tensile and three-point bending loads.« less

  9. Comparison of Direct Sequence Spread Spectrum Rake Receiver with a Maximum Ratio Combining Multicarrier Spread Spectrum Receiver

    SciTech Connect (OSTI)

    Daryl Leon Wasden; Hussein Moradi; Behrouz Farhang-Broujeny

    2014-06-01

    This paper presents a theoretical analysis of the performance of a filter bank-based multicarrier spread spectrum (FB-MC-SS) system. We consider an FB-MC-SS setup where each data symbol is spread across multiple subcarriers, but there is no spreading in time. The results are then compared with those of the well-known direct sequence spread spectrum (DS-SS) system with a rake receiver for its best performance. We compare the two systems when the channel noise is white. We prove that as the processing gains of the two systems tend to infinity both approach the same performance. However, numerical simulations show that, in practice, where processing gain is limited, FB-MC-SS outperforms DS-SS.

  10. Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Control | Department of Energy Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control hot_rolling.pdf (541.63 KB) More Documents & Publications ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) Vehicle Technologies Office: 2012 Lightweight Materials R&D Annual Progress Report ITP Aluminum: Aluminum Industry Technology Roadmap

  11. Process for the detection of micro-cracks

    DOE Patents [OSTI]

    Lapinski, Norman; Sather, Allen

    1979-01-01

    A process for the nondestructive testing of ceramic objects to detect the presence of defects and micro-cracks in the surface in which a solution of silver nitrate is applied to the surface of the object which penetrates into the surface defects, drying the object so that the silver nitrate remains in the defects, and preparing an X-ray radiograph whereby any defects and micro-cracks will appear in the radiograph.

  12. Effects of microstructure banding on hydrogen assisted fatigue crack growth in X65 pipeline steels

    SciTech Connect (OSTI)

    Ronevich, Joseph A.; Somerday, Brian P.; San Marchi, Chris W.

    2015-09-10

    Banded ferrite-pearlite X65 pipeline steel was tested in high pressure hydrogen gas to evaluate the effects of oriented pearlite on hydrogen assisted fatigue crack growth. Test specimens were oriented in the steel pipe such that cracks propagated either parallel or perpendicular to the banded pearlite. The ferrite-pearlite microstructure exhibited orientation dependent behavior in which fatigue crack growth rates were significantly lower for cracks oriented perpendicular to the banded pearlite compared to cracks oriented parallel to the bands. Thus the reduction of hydrogen assisted fatigue crack growth across the banded pearlite is attributed to a combination of crack-tip branching and impeded hydrogen diffusion across the banded pearlite.

  13. Effects of microstructure banding on hydrogen assisted fatigue crack growth in X65 pipeline steels

    SciTech Connect (OSTI)

    Ronevich, Joseph A.; Somerday, Brian P.; San Marchi, Chris W.

    2015-09-10

    Banded ferritepearlite X65 pipeline steel was tested in high pressure hydrogen gas to evaluate the effects of oriented pearlite on hydrogen assisted fatigue crack growth. Test specimens were oriented in the steel pipe such that cracks propagated either parallel or perpendicular to the banded pearlite. The ferritepearlite microstructure exhibited orientation dependent behavior in which fatigue crack growth rates were significantly lower for cracks oriented perpendicular to the banded pearlite compared to cracks oriented parallel to the bands. Thus the reduction of hydrogen assisted fatigue crack growth across the banded pearlite is attributed to a combination of crack-tip branching and impeded hydrogen diffusion across the banded pearlite.

  14. Analytical determination of critical crack size in solar cells

    SciTech Connect (OSTI)

    Chen, C.P.

    1988-05-01

    Although solar cells usually have chips and cracks, no material specifications concerning the allowable crack size on solar cells are available for quality assurance and engineering design usage. Any material specifications that the cell manufacturers use were developed for cosmetic reasons that have no technical basis. Therefore, the Applied Solar Energy Corporation (ASEC) has sponsored a continuing program for the fracture mechanics evaluation of GaAs. Fracture mechanics concepts were utilized to develop an analytical model that can predict the critical crack size of solar cells. This model indicates that the edge cracks of a solar cell are more critical than its surface cracks. In addition, the model suggests that the material specifications on the allowable crack size used for Si solar cells should not be applied to GaAs solar cells. The analytical model was applied to Si and GaAs solar cells, but it would also be applicable to the semiconductor wafers of other materials, such as a GaAs thin film on a Ge substrate, using appropriate input data.

  15. Assessment of crack opening area for leak rates

    SciTech Connect (OSTI)

    Sharples, J.K.; Bouchard, P.J.

    1997-04-01

    This paper outlines the background to recommended crack opening area solutions given in a proposed revision to leak before break guidance for the R6 procedure. Comparisons with experimental and analytical results are given for some selected cases of circumferential cracks in cylinders. It is shown that elastic models can provide satisfactory estimations of crack opening displacement (and area) but they become increasingly conservative for values of L{sub r} greater than approximately 0.4. The Dugdale small scale yielding model gives conservative estimates of crack opening displacement with increasing enhancement for L{sub r} values greater than 0.4. Further validation of the elastic-plastic reference stress method for up to L{sub r} values of about 1.0 is presented by experimental and analytical comparisons. Although a more detailed method, its application gives a best estimate of crack opening displacement which may be substantially greater than small scale plasticity models. It is also shown that the local boundary conditions in pipework need to be carefully considered when evaluating crack opening area for through-wall bending stresses resulting from welding residual stresses or geometry discontinuities.

  16. Strengthening, Crack Arrest And Multiple Cracking In Brittle Materials Using Residual Stresses.

    DOE Patents [OSTI]

    Green, David J.; Sglavo, Vincenzo M.; Tandon, Rajan

    2003-02-11

    Embodiments include a method for forming a glass which displays visible cracking prior to failure when subjected to predetermined stress level that is greater than a predetermined minimum stress level and less than a failure stress level. The method includes determining a critical flaw size in the glass and introducing a residual stress profile to the glass so that a plurality of visible cracks are formed prior to failure when the glass is subjected to a stress that is greater than the minimum stress level and lower than the critical stress. One method for forming the residual stress profile includes performing a first ion exchange so that a first plurality of ions of a first element in the glass are exchanged with a second plurality of ions of a second element that have a larger volume than the first ions. A second ion exchange is also performed so that a plurality of the second ions in the glass are exchanged back to ions of the first element.

  17. Dynamics of turbulence spreading in magnetically confined plasmas

    SciTech Connect (OSTI)

    Guercan, Oe.D.; Diamond, P.H.; Hahm, T.S.; Lin, Z.

    2005-03-01

    A dynamical theory of turbulence spreading and nonlocal interaction phenomena is presented. The basic model is derived using Fokker-Planck theory, and supported by wave-kinetic and K-{epsilon} type closures. In the absence of local growth, the model predicts subdiffusive spreading of turbulence. With local growth and saturation via nonlinear damping, ballistic propagation of turbulence intensity fronts is possible. The time asymptotic front speed is set by the geometric mean of local growth and turbulent diffusion. The leading edge of the front progresses as the turbulence comes to local saturation. Studies indicate that turbulence can jump gaps in the local growth rate profile and can penetrate locally marginal or stable regions. In particular, significant fluctuation energy from a turbulent edge can easily spread into the marginally stable core, thus creating an intermediate zone of strong turbulence. This suggests that the traditional distinction between core and edge should be reconsidered.

  18. Compensating tune spread induced by space charge in bunched beams

    SciTech Connect (OSTI)

    Litvinenko, V.; Wang, G.

    2015-05-03

    The effects of space charge play a significant role in modern-day accelerators, frequently constraining the beam parameters attainable in an accelerator or in an accelerator chain. They also can limit the luminosity of hadron colliders operating either at low energies or with sub-TeV high-brightness hadron beams. The latter is applied for strongly cooled proton and ion beams in eRHIC – the proposed future electron-ion collider at Brookhaven National Laboratory. Using an appropriate electron beam would compensate both the tune shift and the tune spread in the hadron beam in a coasting beam. But these methods cannot compensate space charge tune spread in a bunched hadron beam. In this paper we propose and evaluate a novel idea of using a co-propagating electron bunch with mismatched longitudinal velocity to compensate the space charge induced tune-shift and tune spread.

  19. FRAGMENTATION AND SPREADING OF A METEOR-LIKE OBJECT

    SciTech Connect (OSTI)

    Park, Chul; Brown, Jeffrey D.

    2012-12-01

    The phenomenon of fragmentation and spreading of a high-speed flying object resembling a meteorite is studied experimentally and theoretically. Experimentally, a model made of graphite is launched in a ballistic range and is made to fragment and spread. The flow field produced by the cloud of the fragments is observed optically. The observed deceleration and spreading behavior is numerically reconstructed using computational-fluid-dynamic calculations, applying an improved meteoroid fragmentation theory. The existing meteoroid fragmentation theory is improved by introducing the hypothesis that the incubation process of the pressurized fluid permeating through the fragment precedes the splitting process. The incubation time is determined by the ratio of permeability of the fragment to the fluid's viscosity and is much longer than the time for splitting given by the existing theory. Agreement is obtained between the observed and calculated behavior of the fragment cloud by appropriately choosing this ratio.

  20. Credit-Based Interest Rate Spread for Title XVII

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Credit-Based Interest Rate Spread for Title XVII The Loan Programs Office (LPO) is announcing that a credit-based interest rate spread will be added to certain loans that are issued by the Federal Financing Bank (FFB) and backed by a 100 percent loan guarantee issued by the Department of Energy. Loans issued by the FFB will carry an interest rate calculated by the following formula: Interest Rate = Applicable U.S. Treasury Rate for the tenor of the loan + 37.5 basis points (bps) FFB liquidity

  1. Fatigue crack growth behavior of Al-Li alloy 1441

    SciTech Connect (OSTI)

    Prakash, R.V.; Parida, B.K.

    1995-12-31

    Fatigue crack growth behavior of Al-Li alloy 1441 having a marginally lower lithium content, compared to 80xx and 20xx series Al-Li alloys is presented in this paper. This investigation was conducted on single edge tension--SE(T)--specimens, under constant amplitude as well as under MiniLCA flight spectrum loading with the specific objective of determining the effects of stress ratio, orientation, thickness and cladding. Three thicknesses were considered: 1.2 mm(clad and unclad), 2.0 mm(clad and unclad) and 8.0 mm unclad. Constant amplitude fatigue tests were conducted at stress ratios of {minus}0.3, 0.1 and 0.7. Testing was performed under ambient conditions and along three orientations, namely L-T, T-L and L+45 degrees. Crack growth characteristics of this alloy are compared with that of BS:L73 (2014-T4 equivalent) for assessing the possibility of replacing BS:L73. Significant effect of stress ratio on crack growth rate was observed in all thicknesses. However, in case of 1.2 and 2.0 mm thick sheets, the effect was minimal at intermediate-crack growth regime. The orientation of the specimen does not adversely affect the fatigue crack growth behavior of 8.0 mm and 2.0 mm thick specimens. However, for 1.2 mm unclad sheet crack growth resistance in L-T direction was found to be superior to that along T-L direction. In majority of test cases considered, no significant effect was observed on crack growth rate due to thickness or cladding. Crack growth characteristics of Al-Li alloy 1441 and Al-Cu alloy BS:L73 under constant amplitude as well as MiniLCA spectrum loading are similar in the low and intermediate-crack growth rate regime. Based on these observations, it is felt that this Al-Li alloy has the potential for future aerospace applications.

  2. Process for catalytic cracking of heavy hydrocarbon feed to lighter products

    SciTech Connect (OSTI)

    Herbst, J.A.; Owen, H.; Schipper, P.H.

    1990-05-29

    This patent describes a process for catalytic cracking of a feed of hydrocarbons boiling in the gas oil and heavier boiling range to lighter products by contacting the feed at catalytic cracking conditions and catalytically cracking the feed to lighter products with a cracking catalyst. It comprises: a mixture of separate particles of: a bulk conversion cracking catalyst containing at least one component with an equivalent pore size of at least about 7 angstroms in a matrix, the bulk conversion cracking catalyst having fluidization properties which permit use in a fluidized or moving bed catalytic cracking reactor; a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin cracking/isomerization activity; and, a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin aromatization activity; and wherein the upgrading catalysts have substantially the same fluidization properties as the bulk conversion cracking catalyst.

  3. Determination of crack morphology parameters from service failures for leak-rate analyses

    SciTech Connect (OSTI)

    Wilkowski, G.; Ghadiali, N.; Paul, D.

    1997-04-01

    In leak-rate analyses described in the literature, the crack morphology parameters are typically not well agreed upon by different investigators. This paper presents results on a review of crack morphology parameters determined from examination of service induced cracks. Service induced cracks were found to have a much more tortuous flow path than laboratory induced cracks due to crack branching associated with the service induced cracks. Several new parameters such as local and global surface roughnesses, as well as local and global number of turns were identified. The effect of each of these parameters are dependent on the crack-opening displacement. Additionally, the crack path is typically assumed to be straight through the pipe thickness, but the service data show that the flow path can be longer due to the crack following a fusion line, and/or the number of turns, where the number of turns in the past were included as a pressure drop term due to the turns, but not the longer flow path length. These parameters were statistically evaluated for fatigue cracks in air, corrosion-fatigue, IGSCC, and thermal fatigue cracks. A refined version of the SQUIRT leak-rate code was developed to account for these variables. Sample calculations are provided in this paper that show how the crack size can vary for a given leak rate and the statistical variation of the crack morphology parameters.

  4. Method for fabrication of crack-free ceramic dielectric films

    DOE Patents [OSTI]

    Ma, Beihai; Narayanan, Manoj; Balachandran, Uthamalingam; Chao, Sheng; Liu, Shanshan

    2016-05-31

    The invention provides a process for forming crack-free dielectric films on a substrate. The process comprises the application of a dielectric precursor layer of a thickness from about 0.3 .mu.m to about 1.0 .mu.m to a substrate. The deposition is followed by low temperature heat pretreatment, prepyrolysis, pyrolysis and crystallization step for each layer. The deposition, heat pretreatment, prepyrolysis, pyrolysis and crystallization are repeated until the dielectric film forms an overall thickness of from about 1.5 .mu.m to about 20.0 .mu.m and providing a final crystallization treatment to form a thick dielectric film. The process provides a thick crack-free dielectric film on a substrate, the dielectric forming a dense thick crack-free dielectric having an overall dielectric thickness of from about 1.5 .mu.m to about 20.0 .mu.m.

  5. Method for fabrication of crack-free ceramic dielectric films

    DOE Patents [OSTI]

    Ma, Beihai; Balachandran, Uthamalingam; Chao, Sheng; Liu, Shanshan; Narayanan, Manoj

    2014-02-11

    The invention provides a process for forming crack-free dielectric films on a substrate. The process comprise the application of a dielectric precursor layer of a thickness from about 0.3 .mu.m to about 1.0 .mu.m to a substrate. The deposition is followed by low temperature heat pretreatment, prepyrolysis, pyrolysis and crystallization step for each layer. The deposition, heat pretreatment, prepyrolysis, pyrolysis and crystallization are repeated until the dielectric film forms an overall thickness of from about 1.5 .mu.m to about 20.0 .mu.m and providing a final crystallization treatment to form a thick dielectric film. Also provided was a thick crack-free dielectric film on a substrate, the dielectric forming a dense thick crack-free dielectric having an overall dielectric thickness of from about 1.5 .mu.m to about 20.0 .mu.m.

  6. Relationships between stress corrosion cracking tests and utility operating experience

    SciTech Connect (OSTI)

    Baum, Allen

    1999-10-22

    Several utility steam generator and stress corrosion cracking databases are synthesized with the view of identifying the crevice chemistry that is most consistent with the plant cracking data. Superheated steam and neutral solution environments are found to be inconsistent with the large variations in the observed SCC between different plants, different support plates within a plant, and different crevice locations. While the eddy current response of laboratory tests performed with caustic chemistries approximates the response of the most extensively affected steam generator tubes, the crack propagation kinetics in these tests differ horn plant experience. The observations suggest that there is a gradual conversion of the environment responsible for most steam generator ODSCC from a concentrated, alkaline-forming solution to a progressively more steam-enriched environment.

  7. Wireless spread-spectrum telesensor chip with synchronous digital architecture

    SciTech Connect (OSTI)

    Smith, Stephen F.; Turner, Gary W.; Wintenberg, Alan L.; Emery, Michael Steven

    2005-03-08

    A fully integrated wireless spread-spectrum sensor incorporating all elements of an "intelligent" sensor on a single circuit chip is capable of telemetering data to a receiver. Synchronous control of all elements of the chip provides low-cost, low-noise, and highly robust data transmission, in turn enabling the use of low-cost monolithic receivers.

  8. Low energy spread ion source with a coaxial magnetic filter

    DOE Patents [OSTI]

    Leung, Ka-Ngo; Lee, Yung-Hee Yvette

    2000-01-01

    Multicusp ion sources are capable of producing ions with low axial energy spread which are necessary in applications such as ion projection lithography (IPL) and radioactive ion beam production. The addition of a radially extending magnetic filter consisting of a pair of permanent magnets to the multicusp source reduces the energy spread considerably due to the improvement in the uniformity of the axial plasma potential distribution in the discharge region. A coaxial multicusp ion source designed to further reduce the energy spread utilizes a cylindrical magnetic filter to achieve a more uniform axial plasma potential distribution. The coaxial magnetic filter divides the source chamber into an outer annular discharge region in which the plasma is produced and a coaxial inner ion extraction region into which the ions radially diffuse but from which ionizing electrons are excluded. The energy spread in the coaxial source has been measured to be 0.6 eV. Unlike other ion sources, the coaxial source has the capability of adjusting the radial plasma potential distribution and therefore the transverse ion temperature (or beam emittance).

  9. Isopin dependence of the Δ-spreading potential

    SciTech Connect (OSTI)

    Karaoglu, B.; Karapiperis, T.; Moniz, Ernest J.

    1980-10-01

    The ratio of near-resonance inclusive π±scattering cross sections from the isotopic pair 16,18O is shown to be consistent with an isospin dependence of the Δ-spreading potential determined by intermediate coupling to the pion absorption channel.

  10. Short range spread-spectrum radiolocation system and method

    DOE Patents [OSTI]

    Smith, Stephen F.

    2003-04-29

    A short range radiolocation system and associated methods that allow the location of an item, such as equipment, containers, pallets, vehicles, or personnel, within a defined area. A small, battery powered, self-contained tag is provided to an item to be located. The tag includes a spread-spectrum transmitter that transmits a spread-spectrum code and identification information. A plurality of receivers positioned about the area receive signals from a transmitting tag. The position of the tag, and hence the item, is located by triangulation. The system employs three different ranging techniques for providing coarse, intermediate, and fine spatial position resolution. Coarse positioning information is provided by use of direct-sequence code phase transmitted as a spread-spectrum signal. Intermediate positioning information is provided by the use of a difference signal transmitted with the direct-sequence spread-spectrum code. Fine positioning information is provided by use of carrier phase measurements. An algorithm is employed to combine the three data sets to provide accurate location measurements.

  11. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect (OSTI)

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  12. Weld solidification cracking in 304 to 204L stainless steel

    SciTech Connect (OSTI)

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Johnson, Matthew Q

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  13. Dynamic crack initiation toughness : experiments and peridynamic modeling.

    SciTech Connect (OSTI)

    Foster, John T.

    2009-10-01

    This is a dissertation on research conducted studying the dynamic crack initiation toughness of a 4340 steel. Researchers have been conducting experimental testing of dynamic crack initiation toughness, K{sub Ic}, for many years, using many experimental techniques with vastly different trends in the results when reporting K{sub Ic} as a function of loading rate. The dissertation describes a novel experimental technique for measuring K{sub Ic} in metals using the Kolsky bar. The method borrows from improvements made in recent years in traditional Kolsky bar testing by using pulse shaping techniques to ensure a constant loading rate applied to the sample before crack initiation. Dynamic crack initiation measurements were reported on a 4340 steel at two different loading rates. The steel was shown to exhibit a rate dependence, with the recorded values of K{sub Ic} being much higher at the higher loading rate. Using the knowledge of this rate dependence as a motivation in attempting to model the fracture events, a viscoplastic constitutive model was implemented into a peridynamic computational mechanics code. Peridynamics is a newly developed theory in solid mechanics that replaces the classical partial differential equations of motion with integral-differential equations which do not require the existence of spatial derivatives in the displacement field. This allows for the straightforward modeling of unguided crack initiation and growth. To date, peridynamic implementations have used severely restricted constitutive models. This research represents the first implementation of a complex material model and its validation. After showing results comparing deformations to experimental Taylor anvil impact for the viscoplastic material model, a novel failure criterion is introduced to model the dynamic crack initiation toughness experiments. The failure model is based on an energy criterion and uses the K{sub Ic} values recorded experimentally as an input. The failure model

  14. The application of a logic framework for fatigue crack growth analyses to microstructural effects

    SciTech Connect (OSTI)

    Xu, J.G.; Liu, H.W.

    1995-12-31

    {Delta}K has been widely used to correlate da/dN data. The relation between da/dN and {Delta}K is usually found empirically. However, fatigue crack growth relations can also be derived theoretically. Three fatigue crack growth theories are derived for the state of small scale yielding and plane strain. These three theories constitute a logic framework useful for fatigue crack growth analyses. The application of the logic framework to the analyses of microstructural effects on fatigue crack growth is illustrated. The fatigue crack growth curve of 7075-T651 aluminum alloy has five distinct regions. A fatigue crack grows by crack-tip shear decohesion forming striations and by brittle fractures of particles followed by localized shear decohesion at these microcracks forming dimples. The logic framework helps to relate the fatigue crack growth behaviors in these five regions to the fractures of inclusions and to the resistance of grain boundaries and dispersoids to shear decohesion.

  15. Prevention of crack initiation in valve bodies under thermal shock

    SciTech Connect (OSTI)

    Delmas, J.; Coppolani, P.

    1996-12-01

    On site and testing experience has shown that cracking in valves affects mainly the stellite hardfacing on seats and discs but may also be a concern for valve bodies. Metallurgical investigations conducted by EDF laboratories on many damaged valves have shown that most of the damage had either a chemical, manufacturing, or operating origin with a strong correlation between the origins and the type of damage. The chemical defects were either excess ferritic dilution of stellite or excess carburizing. Excess carburizing leads to a too brittle hardfacing which cracks under excessive stresses induced on the seating surfaces, via the stem, by too high operating thrusts. The same conditions can also induce cracks of the seats in the presence, in the hardfacing, of hidden defects generated during the welding process. Reduction of the number of defects results first from controls during manufacturing, mainly in the thickness of stellite. On the other hand, maintenance must be fitted to the type of defect. In-situ lapping may lead to release of cobalt, resulting in contamination of the circuit. Furthermore, it is ineffectual in the case of a crack through the seating surface, as is often found on globe valves. The use of new technologies of valves with removable seats and cobalt-free alloys solves permanently this kind of problem.

  16. Method of making crack-free zirconium hydride

    DOE Patents [OSTI]

    Sullivan, Richard W.

    1980-01-01

    Crack-free hydrides of zirconium and zirconium-uranium alloys are produced by alloying the zirconium or zirconium-uranium alloy with beryllium, or nickel, or beryllium and scandium, or nickel and scandium, or beryllium and nickel, or beryllium, nickel and scandium and thereafter hydriding.

  17. Crack-resistant siloxane molding compounds. [Patent application

    DOE Patents [OSTI]

    McFarland, J.W.; Swearngin, C.B.

    1980-11-03

    The crack resistance of phenyl silicone molding resins containing siliceous fillers is improved by incorporating therein about 0.5 to 5.5% by weight of ..beta..-eucryptite, a lithium aluminum silicate having a negative thermal expansion coefficient. These molding resins are particularly suitable for encapsulating electronic devices such as diodes, coils, resistors, and the like.

  18. Incipient Crack Detection in Composite Wind Turbine Blades

    SciTech Connect (OSTI)

    Taylor, Stuart G.; Choi, Mijin; Jeong, Hyomi; Jang, Jae Kyeong; Park, Gyuhae; Farinholt, Kevin; Farrar, Charles R.; Ammerman, Curtt N.; Todd, Michael D.; Lee, Jung-Ryul

    2012-08-28

    This paper presents some analysis results for incipient crack detection in a 9-meter CX-100 wind turbine blade that underwent fatigue loading to failure. The blade was manufactured to standard specifications, and it underwent harmonic excitation at its first resonance using a hydraulically-actuated excitation system until reaching catastrophic failure. This work investigates the ability of an ultrasonic guided wave approach to detect incipient damage prior to the surfacing of a visible, catastrophic crack. The blade was instrumented with piezoelectric transducers, which were used in an active, pitchcatch mode with guided waves over a range of excitation frequencies. The performance results in detecting incipient crack formation in the fiberglass skin of the blade is assessed over the range of frequencies in order to determine the point at which the incipient crack became detectable. Higher excitation frequencies provide consistent results for paths along the rotor blade's carbon fiber spar cap, but performance falls off with increasing excitation frequencies for paths off of the spar cap. Lower excitation frequencies provide more consistent performance across all sensor paths.

  19. Sulfide stress cracking resistance of low-alloy nickel steels

    SciTech Connect (OSTI)

    Yoshino, Y.; Minozaki, Y.

    1986-04-01

    The sulfide stress cracking (SSC) resistance of Ni-containing low-alloy steels was studied using laboratory and commercial heats over the range of 600 to 800 MPa yield strength (700 to 900 MPa tensile strength). The results were interpreted with regard to observations by metallurgical and electrochemical analyses. In steel containing 1% Cr and 0.5% Mo, the SSC resistance is not affected by up to 2% Ni. A commercial steel with 3.7% Ni-1.8% Cr-0.4% Mo exhibits the same K/sub ISSC/ and Ni-free steels. The cracking resistance begins to deteriorate when fresh martensite exceeds 5 vol%. The lattice diffusion of hydrogen is decreased by the additional Ni, whereas the subsurface hydrogen concentration remains constant in 5% NaCl solution and decreases in NACE TM-01-77 solution up to 5% Ni. Thus, nickel has no harmful effect in terms of hydrogen absorption and diffusion. However, nickel enhances the formation of surface trenches in acidified solutions. This is intensified in the anodically polarized slow extension rate test, which results in loss in elongation. Consequently, nickel per se has no effect on the propagation of SSC unless its addition results in the formation of fresh martensite. However, it may or may not enhance crack initiation, depending on a specific combination of solution and steel, by forming surface trenches that subsequently trigger hydrogen cracking from their bottom.

  20. Stress corrosion cracking of welded Alloy 600 penetration mockups

    SciTech Connect (OSTI)

    Sarver, J.M.; Pathania, R.S.; Stuckey, K.; Fyfitch, S.; Gelpi, A.; Foucault, M.; Hunt, E.S.

    1995-12-31

    The primary water stress corrosion cracking (PWSCC) of Alloy 600 in components other than steam generators is a problem of increasing concern for nuclear power plants. Of greatest concern at the present time is the PWSCC of Alloy 600 vessel head penetrations. The common elements of these components are threefold: (1) the Alloy 600 material has a susceptible microstructure, (2) the Alloy 600 material is either a thick-walled tube or a bar which has been machined into a thick-walled tube, and (3) the Alloy 600 material has been welded into a structure such that high residual welding stresses exist in the postwelded Alloy 600 material. The objectives of the present program were to evaluate the PWSCC behavior of various configurations of welded Alloy 600 penetrations, and possible remedial measures which would prevent or retard PWSCC in these components. Mockups were instrumented to permit instantaneous remote sensing of through-wall cracking and were autoclave tested along with control C-rings in a doped steam environment. Following the test exposures, the mockups were split and examined to characterize the cracking morphology and the material microstructure. A Weibull distribution was used to analyze the time-to-failure results, and the observed cracking locations were compared to residual stress levels predicted by an elastic-plastic finite element analysis of the mockups.

  1. An environmental cracking evaluation of fastener materials for seawater applications

    SciTech Connect (OSTI)

    Aylor, D.M.

    1994-12-31

    Slow strain rate tests (SSRT) were conducted on various nickel-base, titanium base, and copper-nickel (Cu-Ni) alloys in order to identify a replacement material for Alloy K-500 in seawater fastener applications. SSRT data and fracture surface analysis of the test specimens identified a susceptibility to environmental cracking in cathodically polarized environments for Alloy K-500, Alloy 625 Plus, and Alloy 625PH. Alloy 625 Plus exhibited slightly increased environmental cracking resistance-at {minus}850 mV vs. SCE over Alloy K-500 and Alloy 625PH. Ti-6Al-4V ELI, Beta C, and Beta 21S titanium displayed no susceptibility to environmental cracking in freely corroding 3.5% NaCl or cathodically polarized conditions. Precharging these titanium alloys for 8 weeks at {minus}1,250 mV vs. SCE did not adversely affect their environmental cracking resistance. The Cu-3Ni and Cu-15Ni-7Sn spray formed alloys exhibited extensive scatter and low measured maximum loads, presumably due to macroporosity present in the as-fabricated material.

  2. Thin film with oriented cracks on a flexible substrate

    DOE Patents [OSTI]

    Feng, Bao; McGilvray, Andrew; Shi, Bo

    2010-07-27

    A thermoelectric film is disclosed. The thermoelectric film includes a substrate that is substantially electrically non-conductive and flexible and a thermoelectric material that is deposited on at least one surface of the substrate. The thermoelectric film also includes multiple cracks oriented in a predetermined direction.

  3. Dependence of dynamic fracture resistance on crack velocity in tungsten: Pt. II. Bicrystals and polycrystals

    SciTech Connect (OSTI)

    Liv, J.M.; Shen, B.W.

    1986-06-01

    The experimental techniques for crack velocity measurements have been applied to bicrystals of tungsten with twist orientations about (100) and polycrystals. The hesitation of the propagating cleavage crack in the vicinity of the grain boundary is examined. The contributions to energy dissipation from deformation and fracture processes in the grain boundary region as well as the in direct effects of crack deceleration are discussed. These findings have been applied to explain th dynamic fracture resistance and crack arrest in polycrystals.

  4. Device build at ODU to crack nature's code takes ride to JLab (Device build

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    at ODU to crack nature's code takes ride to JLab | Jefferson Lab Device build at ODU to crack nature's code takes ride to JLab (Device build at ODU to crack nature's code takes ride to JLab External Link: http://hamptonroads.com/2012/02/device-built-odu-crack-natures-code-takes-ride By jlab_admin on Tue, 2012-02-14

  5. Agglutination of single catalyst particles during fluid catalytic cracking as observed by X-ray nanotomography

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Meirer, F.; Kalirai, S.; Weker, J. Nelson; Liu, Y.; Andrews, J. C.; Weckhuysen, B. M.

    2015-04-14

    Metal accumulation at the catalyst particle surface plays a role in particle agglutination during fluid catalytic cracking.

  6. HIV virus spread and evolution studied through computer modeling

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    HIV and evolution studied through computer modeling HIV virus spread and evolution studied through computer modeling This approach distinguishes between susceptible and infected individuals to capture the full infection history, including contact tracing data for infected individuals. November 19, 2013 Scanning electron micrograph of HIV-1 budding (in green) from cultured lymphocytes. The image has been colored to highlight important features. Scanning electron micrograph of HIV-1 budding (in

  7. Self-registering spread-spectrum barcode method

    DOE Patents [OSTI]

    Cummings, Eric B.; Even Jr., William R.

    2004-11-09

    A novel spread spectrum barcode methodology is disclosed that allows a barcode to be read in its entirety even when a significant fraction or majority of the barcode is obscured. The barcode methodology makes use of registration or clocking information that is distributed along with the encoded user data across the barcode image. This registration information allows for the barcode image to be corrected for imaging distortion such as zoom, rotation, tilt, curvature, and perspective.

  8. Surface cracking in resistance seam welding of coated steels

    SciTech Connect (OSTI)

    Adonyi, Y.; Kimchi, M.

    1994-12-31

    In this experimental work, the focus was on the understanding the electrode-wheel/coated steel surface phenomena by building operational lobes and by correlating the weld quality with static-and dynamic-contact-resistance variation during welding. Conventional AC, DC, and electrode-wire resistance-seam weldability of printed zinc-coated and hot-dipped tin-coated steel was performed in this work, as compared with traditional lead-tin (terne) coating used as reference material. Variables included steel substrate type, welding equipment type, electrode-wheel cleaning practice, and electrode-wire geometry. Optic and electron microscopy were used for the evaluation of specimens extracted from longitudinal cross-sections of representative welds. The size and morphology of surface cracks was characterized and correlated with variations in the above-mentioned parameters. It was found that the tin-coated (unpainted) steel sheet had a superior all-together performance to the zinc-coated steel and terne-coated steel, both in terms of wider weldability lobes and lesser surface cracking. The extent of surface cracking was greatly reduced by using the electrode-wire seam welding process using a longitudinally grooved wire profile, which also widened the corresponding weldability lobes. It was also found that the extent of cracking depended on the electrode knurl geometry, substrate type, and the presence of conductive paint applied on top of the metallic coating. An attempt was made to characterize the specific mechanisms governing the LME phenomenon for the lead-, zinc and tin-based coating systems and to assess the potential for crack propagation in the welds. The dynamic contact resistance was found to be a good measure of the welding process stability and an indicator of defect formation. It was found that the ratio between the static and dynamic contact resistances of the tin-coated sheet was considerably lower than similar ratios for bare and zinc-coated sheet.

  9. Heat-affected zone liquation crack on resistance spot welded TWIP steels

    SciTech Connect (OSTI)

    Saha, Dulal Chandra [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of); Chang, InSung [Automotive Production Development Division, Hyundai Motor Company (Korea, Republic of); Park, Yeong-Do, E-mail: ypark@deu.ac.kr [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of)

    2014-07-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: The HAZ liquation crack during resistance spot welding of TWIP steel was examined. Cracks were completely backfilled and healed with divorced eutectic secondary phase. Co-segregation of C and Mn was detected in the cracked zone. Heat input was the most influencing factor to initiate liquation crack. Cracks have less/no significant effect on static tensile properties.

  10. Characteristics of acoustic emission during stress corrosion cracking of Inconel 600 alloy

    SciTech Connect (OSTI)

    Sung, K.Y.; Kim, I.S.; Yoon, Y.K.

    1997-10-15

    It is possible to detect by use of the acoustic emission (AE) technique the dynamic processes in stressed materials. In this study, the AE technique is applied to SCC of Inconel 600 due to depletion of chromium at grain boundaries to investigate the AE capability of detecting crack growth and to obtain the relation between AE characteristics and crack mechanisms such as fracture mode and crack growth rate during SCC. In addition, the generation of initial cracks was detected, and minimum crack size detectable with AE was determined to assess the potential of AE as a non-destructive method.

  11. Blunt-crack band propagation in finite-element analysis for concrete structures. [LMFBR

    SciTech Connect (OSTI)

    Pfeiffer, P.A.; Bazant, Z.P.; Marchertas, A.H.

    1983-01-01

    The knowledge of concrete fracture is needed in nuclear reactor safety. The question of safety arises from the potential of concrete to crack under thermal loading. It has been postulated that structural concrete could be exposed to very high temperature, which may result from hot reactor coolant or even core debris coming in direct contact with the concrete. The utilization of the blunt crack approach for simulating concrete cracking in a general-purpose code is explored. The difficulties encountered in establishing the proper direction of crack propagation in an arbitrary discretization are described. Crack propagation is considered within the context of two types of solution techniques: (1) implicit solution of the static crack advance, and (2) explicit time integration using a dynamic relaxation technique to simulate the static crack advance. Also, in both solution techniques an elastic model is used to characterize the concrete.

  12. Effects of microstructure banding on hydrogen assisted fatigue crack growth in X65 pipeline steels

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Ronevich, Joseph A.; Somerday, Brian P.; San Marchi, Chris W.

    2015-09-10

    Banded ferrite-pearlite X65 pipeline steel was tested in high pressure hydrogen gas to evaluate the effects of oriented pearlite on hydrogen assisted fatigue crack growth. Test specimens were oriented in the steel pipe such that cracks propagated either parallel or perpendicular to the banded pearlite. The ferrite-pearlite microstructure exhibited orientation dependent behavior in which fatigue crack growth rates were significantly lower for cracks oriented perpendicular to the banded pearlite compared to cracks oriented parallel to the bands. Thus the reduction of hydrogen assisted fatigue crack growth across the banded pearlite is attributed to a combination of crack-tip branching and impededmore » hydrogen diffusion across the banded pearlite.« less

  13. Optimization of ultrasonic array inspections using an efficient hybrid model and real crack shapes

    SciTech Connect (OSTI)

    Felice, Maria V.; Velichko, Alexander Wilcox, Paul D.; Barden, Tim; Dunhill, Tony

    2015-03-31

    Models which simulate the interaction of ultrasound with cracks can be used to optimize ultrasonic array inspections, but this approach can be time-consuming. To overcome this issue an efficient hybrid model is implemented which includes a finite element method that requires only a single layer of elements around the crack shape. Scattering Matrices are used to capture the scattering behavior of the individual cracks and a discussion on the angular degrees of freedom of elastodynamic scatterers is included. Real crack shapes are obtained from X-ray Computed Tomography images of cracked parts and these shapes are inputted into the hybrid model. The effect of using real crack shapes instead of straight notch shapes is demonstrated. An array optimization methodology which incorporates the hybrid model, an approximate single-scattering relative noise model and the real crack shapes is then described.

  14. Primary water stress corrosion crack growth rates in Alloy 600 steam generator tubing

    SciTech Connect (OSTI)

    Lott, R.G.; Jacko, R.J.; Gold, R.E.

    1992-12-31

    Direct measurements of SCC crack growth rates have been used to determine the effects of changes in PWR primary water chemistry on the stress corrosion cracking behavior of Alloy 600 steam generator tubing. Reversing current DC potential measurement techniques have been adapted for use on thin walled tubing containing through-wall circumferential cracks. These techniques have been used to monitor crack rates in Alloy 600 tubing exposed to typical PWR primary water chemistries at 330{degrees}C. Crack growth rate studies, conducted under well defined stress intensity conditions, provide a sensitivity in the assessment of stress corrosion cracking susceptibility that is not possible using more traditional techniques. Preliminary studies have been conducted to determine the effects of B and Li concentrations on the stress corrosion crack growth rate of Alloy 600 tubing.

  15. Formulation of cracking catalyst based on zeolite and natural clays

    SciTech Connect (OSTI)

    Aliev, R.R.; Lupina, M.I.

    1995-11-01

    Domestically manufactured cracking catalysts are based on a synthetic amorphous aluminosilicate matrix and Y zeolite. A multistage {open_quotes}gel{close_quotes} technology is used in manufacturing the catalysts. The process includes mixing solutions of sodium silicate and acidic aluminum sulfate, forming, syneresis, and activation of the beaded gel. In the manufacture of bead catalysts, the next steps in the process are washing, drying, and calcining; in the manufacture of microbead catalysts, the next steps are dispersion and formation of a hydrogel slurry, spray-drying, and calcining. The Y zeolite is either introduced into the alumina-silica sol in the stage of forming the beads, or introduced in the dispersion stage. With the aim of developing an active and selective cracking catalyst based on Y zeolite and natural clays, with improved physicomechanical properties, the authors carried out a series of studies, obtaining results that are set forth in the present article.

  16. Fatigue and Creep Crack Propagation behaviour of Alloy 617 in the Annealed and Aged Conditions

    SciTech Connect (OSTI)

    Julian K. Benz; Richard N. Wright

    2013-10-01

    The crack propagation behaviour of Alloy 617 was studied under various conditions. Elevated temperature fatigue and creep-fatigue crack growth experiments were conducted at 650 and 800 degrees C under constant stress intensity (triangle K) conditions and triangular or trapezoidal waveforms at various frequencies on as-received, aged, and carburized material. Environmental conditions included both laboratory air and characteristic VHTR impure helium. As-received Alloy 617 displayed an increase in the crack growth rate (da/dN) as the frequency was decreased in air which indicated a time-dependent contribution component in fatigue crack propagation. Material aged at 650°C did not display any influence on the fatigue crack growth rates nor the increasing trend of crack growth rate with decreasing frequency even though significant microstructural evolution, including y’ (Ni3Al) after short times, occurred during aging. In contrast, carburized Alloy 617 showed an increase in crack growth rates at all frequencies tested compared to the material in the standard annealed condition. Crack growth studies under quasi-constant K (i.e. creep) conditions were also completed at 650 degrees C and a stress intensity of K = 40 MPa9 (square root)m. The results indicate that crack growth is primarily intergranular and increased creep crack growth rates exist in the impure helium environment when compared to the results in laboratory air. Furthermore, the propagation rates (da/dt) continually increased for the duration of the creep crack growth either due to material aging or evolution of a crack tip creep zone. Finally, fatigue crack propagation tests at 800 degrees C on annealed Alloy 617 indicated that crack propagation rates were higher in air than impure helium at the largest frequencies and lowest stress intensities. The rates in helium, however, eventually surpass the rates in air as the frequency is reduced and the stress intensity is decreased which was not observed at 650

  17. Upgrading of heavy oils by asphaltenic bottom cracking

    SciTech Connect (OSTI)

    Sudoh, j.; Shiroto, Y.; Fukui, Y.; Takeuchi, C.

    1983-03-01

    Results of the pilot plant study of the conversion of heavy petroleum residues (Khafji VR) to lighter feedstocks deasphalted oil (DAO) by a combination process involving asphaltenic bottom cracking (ABC) and solvent deasphalting (SDA) are reported. In addition to correlations between DAO and asphalt yield under various hydrotreating conditions, a mathematical model describing quantitative relationships between recycle rate of SDA asphalt and ABC in extinction and recycle operations are described. Effects of process variations on product (DAO, asphalt) quality are also discussed.

  18. Method for making dense crack free thin films

    DOE Patents [OSTI]

    Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2007-01-16

    The process described herein provides a simple and cost effective method for making crack free, high density thin ceramic film. The steps involve depositing a layer of a ceramic material on a porous or dense substrate. The deposited layer is compacted and then the resultant laminate is sintered to achieve a higher density than would have been possible without the pre-firing compaction step.

  19. Crack growth monitoring in harsh environments by electrical potential measurements

    SciTech Connect (OSTI)

    W. R. Lloyd; W. G. Reuter; D. M. Weinberg

    1999-09-19

    Electric potential measurement (EPM) technology offers an attractive alternative to conventional nondestructive evaluation (NDE) for monitoring crack growth in harsh environments. Where conventional NDE methods typically require localized human interaction, the EPM technique developed at the Idaho National Engineering and Environmental Laboratory (INEEL) can be operated remotely and automatically. Once a crack-like defect is discovered via conventional means, EPM can be applied to monitor local crack size changes. This is of particular interest in situations where an identified structural defect is not immediately rejectable from a fitness-for-service viewpoint, but due to operational and environmental conditions may grow to an unsafe size with continuing operation. If the location is in a harsh environment where periodic monitoring by normal means is either too costly or not possible, a very expensive repair may be immediately mandated. However, the proposed EPM methodology may offer a unique monitoring capability that would allow for continuing service. INEEL has developed this methodology, supporting equipment, and calibration information to apply EPM in a field environment for just this purpose. Laboratory and pilot scale tests on full-size engineering structures (pressure vessels and piping) have been successfully performed. The technique is applicable to many severe environments because the sensitive equipment (electronics, operators) can be situated in a remote location, with only current and voltage probe electrical leads entering into the harsh environment. Experimental results showing the utility of the methodology are presented, and unique application concepts that have been examined by multiple experiments are discussed.

  20. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect (OSTI)

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  1. Crack Growth Monitoring in Harsh Environments by Electric Potential Measurements

    SciTech Connect (OSTI)

    Lloyd, Wilson Randolph; Reuter, Walter Graham; Weinberg, David Michael

    1999-09-01

    Electric potential measurement (EPM) technology offers an attractive alternative to conventional nondestructive evaluation (NDE) for monitoring crack growth in harsh environments. Where conventional NDE methods typically require localized human interaction, the EPM technique developed at the Idaho National Engineering and Environmental Laboratory (INEEL) can be operated remotely and automatically. Once a crack-like defect is discovered via conventional means, EPM can be applied to monitor local crack size changes. This is of particular interest in situations where an identified structural defect is not immediately rejectable from a fitness-for-service viewpoint, but due to operational and environmental conditions may grow to an unsafe size with continuing operation. If the location is in a harsh environment where periodic monitoring by normal means is either too costly or not possible, a very expensive repair may be immediately mandated. However, the proposed EPM methodology may offer a unique monitoring capability that would allow for continuing service. INEEL has developed this methodology, supporting equipment, and calibration information to apply EPM in a field environment for just this purpose. Laboratory and pilot scale tests on full-size engineering structures (pressure vessels and piping) have been successfully performed. The technique applicable is many severe environments because the sensitive equipment (electronics, operators) can be situated in a remote location, with only current and voltage probe electrical leads entering into the harsh environment. Experimental results showing the utility of the methodology are presented, and unique application concepts that have been examined by multiple experiments are discussed.

  2. Airborne spread of foot-and-mouth disease - model intercomparison

    SciTech Connect (OSTI)

    Gloster, J; Jones, A; Redington, A; Burgin, L; Sorensen, J H; Turner, R; Dillon, M; Hullinger, P; Simpson, M; Astrup, P; Garner, G; Stewart, P; D'Amours, R; Sellers, R; Paton, D

    2008-09-04

    Foot-and-mouth disease is a highly infectious vesicular disease of cloven-hoofed animals caused by foot-and-mouth disease virus. It spreads by direct contact between animals, by animal products (milk, meat and semen), by mechanical transfer on people or fomites and by the airborne route - with the relative importance of each mechanism depending on the particular outbreak characteristics. Over the years a number of workers have developed or adapted atmospheric dispersion models to assess the risk of foot-and-mouth disease virus spread through the air. Six of these models were compared at a workshop hosted by the Institute for Animal Health/Met Office during 2008. A number of key issues emerged from the workshop and subsequent modelling work: (1) in general all of the models predicted similar directions for 'at risk' livestock with much of the remaining differences strongly related to differences in the meteorological data used; (2) determination of an accurate sequence of events is highly important, especially if the meteorological conditions vary substantially during the virus emission period; and (3) differences in assumptions made about virus release, environmental fate, and subsequent infection can substantially modify the size and location of the downwind risk area. Close relationships have now been established between participants, which in the event of an outbreak of disease could be readily activated to supply advice or modelling support.

  3. STAC -- a new Swedish code for statistical analysis of cracks in SG-tubes

    SciTech Connect (OSTI)

    Poern, K.

    1997-02-01

    Steam generator (SG) tubes in pressurized water reactor plants are exposed to various types of degradation processes, among which stress corrosion cracking in particular has been observed. To be able to evaluate the safety importance of such cracking of SG-tubes one has to have a good and empirically founded knowledge about the scope and the size of the cracks as well as the rate of their continuous growth. The basis of experience is to a large extent constituted of the annually performed SG-inspections and crack sizing procedures. On the basis of this experience one can estimate the distribution of existing crack lengths, and modify this distribution with regard to maintenance (plugging) and the predicted rate of crack propagation. Finally, one can calculate the rupture probability of SG-tubes as a function of a given critical crack length. On account of the Swedish Nuclear Power Inspectorate an introductory study has been performed in order to get a survey of what has been done elsewhere in this field. The study resulted in a proposal of a computerizable model to be able to estimate the distribution of true cracks, to modify this distribution due to the crack growth and to compute the probability of tube rupture. The model has now been implemented in a compute code, called STAC (STatistical Analysis of Cracks). This paper is aimed to give a brief outline of the model to facilitate the understanding of the possibilities and limitations associated with the model.

  4. Stress Corrosion Cracking and Non-Destructive Examination of Dissimilar Metal Welds and Alloy 600

    SciTech Connect (OSTI)

    Jackson, Deborah A.

    2002-07-01

    The United States Nuclear Regulatory Commission (USNRC) has conducted research since 1977 in the areas of environmentally assisted cracking and assessment and reliability of non-destructive examination (NDE). Recent occurrences of cracking in Alloy 82/182 welds and Alloy 600 base metal at several domestic and overseas plants have raised several issues relating to both of these areas of NRC research. The occurrences of cracking were identified by the discovery of boric acid deposits resulting from through-wall cracking in the primary system pressure boundary. Analyses indicate that the cracking has occurred due to primary water stress corrosion cracking (PWSCC) in Alloy 82/182 welds. This cracking has occurred in two different locations: in hot leg nozzle-to-safe end welds and in control rod drive mechanism (CRDM) nozzle welds. The cracking associated with safe-end welds is important due to the potential for a large loss of reactor coolant inventory, and the cracking of CRDM nozzle base metal and welds, particularly circumferential cracking of CRDM nozzle base metal, is important due to the potential for a control rod to eject resulting in a loss of coolant accident. The industry response in the U.S. to this cracking is being coordinated through the Electric Power Research Institute's Materials Reliability Project (EPRI-MRP) in a comprehensive, multifaceted effort. Although the industry program is addressing many of the issues raised by these cracking occurrences, confirmatory research is necessary for the staff to evaluate the work conducted by industry groups. Several issues requiring additional consideration regarding the generic implications of these isolated events have been identified. This paper will discuss the recent events of significant cracking in domestic and foreign plants, discuss the limitations of NDE in detecting SCC, identify deficiencies in information available in this area, discuss the USNRC approach to address these issues, and discuss the

  5. Energy Spread Reduction of Electron Beams Produced via Laser Wake

    SciTech Connect (OSTI)

    Pollock, Bradley Bolt

    2012-01-01

    Laser wakefield acceleration of electrons holds great promise for producing ultra-compact stages of GeV scale, high quality electron beams for applications such as x-ray free electron lasers and high energy colliders. Ultra-high intensity laser pulses can be self-guided by relativistic plasma waves over tens of vacuum diffraction lengths, to give >1 GeV energy in cm-scale low density plasma using ionization-induced injection to inject charge into the wake at low densities. This thesis describes a series of experiments which investigates the physics of LWFA in the self-guided blowout regime. Beginning with high density gas jet experiments the scaling of the LWFA-produced electron beam energy with plasma electron density is found to be in excellent agreement with both phenomenological theory and with 3-D PIC simulations. It is also determined that self-trapping of background electrons into the wake exhibits a threshold as a function of the electron density, and at the densities required to produce electron beams with energies exceeding 1 GeV a different mechanism is required to trap charge into low density wakes. By introducing small concentrations of high-Z gas to the nominal He background the ionization-induced injection mechanism is enabled. Electron trapping is observed at densities as low as 1.3 x 1018 cm-3 in a gas cell target, and 1.45 GeV electrons are demonstrated for the first time from LWFA. This is currently the highest electron energy ever produced from LWFA. The ionization-induced trapping mechanism is also shown to generate quasi-continuous electron beam energies, which is undesirable for accelerator applications. By limiting the region over which ionization-induced trapping occurs, the energy spread of the electron beams can be controlled. The development of a novel two-stage gas cell target provides the capability to tailor the gas composition in the longitudinal direction, and confine the trapping process to occur only in a

  6. Stress corrosion cracking of Alloys 600 and 182 in BWR environments

    SciTech Connect (OSTI)

    Ljungberg, L.G.; Hofling, C.G.; Sahlberg, A.; Moeller, J. )

    1992-05-01

    Wrought Alloy 600 and weldments of Alloy 182 are being tested for initiation and propagation of intergranular stress corrosion cracking (IGSCC). Crack initiation is tested on compact tension (CT) specimens with U-notches of various radii under enhanced crevice conditions, in a test loop in a Swedish BWR. After one year exposure there was initiation of IGSCC in a large portion of the Alloy 182 specimens, but nearly no initiation in Alloy 600. Crack propagation was measured in a laboratory loop on CT specimens under constant or cyclic load. Low carbon Alloy 600, or Alloy 182 high in titanium and niobium versus carbon, cracked at lower rates than material with high carbon activity. Materials with low concentrations of phosphorus and sulfur cracked slower than those high in these elements in clean environment, but no such effect was found in environment with sulfate. Alloy 182 weld metal generally cracked at higher rates than Alloy 600.

  7. Stress corrosion cracking of Alloys 600 and 182 in BWR environments. Interim report

    SciTech Connect (OSTI)

    Ljungberg, L.G.; Hofling, C.G.; Sahlberg, A.; Moeller, J.

    1992-05-01

    Wrought Alloy 600 and weldments of Alloy 182 are being tested for initiation and propagation of intergranular stress corrosion cracking (IGSCC). Crack initiation is tested on compact tension (CT) specimens with U-notches of various radii under enhanced crevice conditions, in a test loop in a Swedish BWR. After one year exposure there was initiation of IGSCC in a large portion of the Alloy 182 specimens, but nearly no initiation in Alloy 600. Crack propagation was measured in a laboratory loop on CT specimens under constant or cyclic load. Low carbon Alloy 600, or Alloy 182 high in titanium and niobium versus carbon, cracked at lower rates than material with high carbon activity. Materials with low concentrations of phosphorus and sulfur cracked slower than those high in these elements in clean environment, but no such effect was found in environment with sulfate. Alloy 182 weld metal generally cracked at higher rates than Alloy 600.

  8. Dependence of dynamic fracture resistance on crack velocity in tungsten: Pt. 1. Single crystals

    SciTech Connect (OSTI)

    Liv, J.M.; Shen, B.W.

    1984-06-01

    The dependence of dynamic fracture resistance on crack propagation velocity on (100) in tungsten has been examined. A correlation is obtained between the measured local crack velocity with the surfac and subsurface deformations. Based on the experimental results on one pass, two passes, and prestrained, electron beam zone refined single crystals, a discussion is given on the slip modes activated at the crack tip, the contributions to the dynamic fracture resistance from dislocations and surface features and from the preexisting deformed microstructure.

  9. Identifying and Understanding Environment-Induced Crack propagation Behavior in Ni-based Superalloy INCONEL 617

    SciTech Connect (OSTI)

    Ma, Longzhou

    2012-11-30

    The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or

  10. On the approximation of crack shapes found during inservice inspection

    SciTech Connect (OSTI)

    Bhate, S.R.; Chawla, D.S.; Kushwaha, H.S.

    1997-04-01

    This paper addresses the characterization of axial internal flaw found during inservice inspection of a pipe. J-integral distribution for various flaw shapes is obtained using line spring finite, element method. The peak J-value and its distribution across the crack is found to be characteristic feature of each shape. The triangular shape yields peak J-value away from the center, the point of depth. The elliptic approximation results in large overestimate of J-value for unsymmetric flaws. Triangular approximation is recommended for such flaws so that further service can be obtained from the component.

  11. Sulfide stress-cracking resistance of nitrogen-strengthened stainless steels

    SciTech Connect (OSTI)

    Gaugh, R.R.

    1982-03-01

    A description is given of sulfide stress-cracking tests performed on a number of these alloys. Most were found to be somewhat susceptible to cracking, depending on the stress level. It was determined that this was due to their high manganese content. The mechanism responsible for cracking was not firmly established. One commercial nitrogen-strengthened stainless steel, XM19, was highly resistant to sulfide stress cracking despite a manganese content of 5%. This difference is attributed to the superior corrosion resistance of the alloy. 6 refs.

  12. Innovative Approach to Establish Root Causes for Cracking in Aggressive Reactor Environments

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Thomas, Larry E.; Vetrano, John S.; Simonen, Edward P.

    2003-10-31

    The research focuses on the high-resolution characterization of degradation microstructures and microchemistries in specimens tested under controlled conditions for the environment and for the material where in-service complexities can be minimized. Thermodynamic and kinetic modeling of crack-tip processes is employed to analyze corrosion-induced structures and gain insights into degradation mechanisms. Novel mechanistic ''fingerprinting'' of crack-tip structures is used to isolate causes of environmental cracking in tandem with quantitative measurements of crack growth. Sample preparation methods and advanced analytical techniques are used to characterize corrosion/oxidation reactions and crack-tip structures at near atomic dimensions in order to gain insight into fundamental environmental cracking mechanisms. Reactions at buried interfaces, not accessible by conventional approaches, are being systematically interrogated. Crack-growth experiments in high-temperature water environments are evaluating and isolating the effects of material condition (matrix strength, grain boundary composition and precipitation) on stress corrosion cracking (SCC). The fundamental understanding of crack advance mechanisms will establish the basis to design new corrosion-resistant alloys for current light-water reactors and advanced reactor systems.

  13. Stress corrosion cracking of Alloy 600 using the constant strain rate test

    SciTech Connect (OSTI)

    Bulischeck, T.S.; Van Rooyen, D.

    1981-10-01

    Nuclear grade production tubing of Alloy 600 was evaluated for stress corrosion cracking (SCC) susceptibility in high purity water at 365, 345, 325, and 290 C. Reverse tube U-bend specimens provided crack initiation data and constant extension rate tests were employed to determine the crack velocities experienced in th crack propagation stage. Initial results indicate that a linear extrapolation of data received from high temperature tests can be used to predict the service life of steam generator tubing that has been plastically deformed or is continually deforming by ''denting.''

  14. J-integral for a semi-elliptical surface crack at a bimaterial interface

    SciTech Connect (OSTI)

    Sharobeam, M.H.; Landes, J.D.

    1995-12-31

    Surface cracks are common defects in welded, bonded, and composite structures. The elastic-plastic fracture of these defects may be analyzed using the J-integral. The authors have recently developed a new approach to evaluate the J-integral for semi-elliptical surface cracks in panels made of homogeneous materials and subject to remote tension. This approach, which is based on load separation, allows the evaluation of J for such a three-dimensional geometry using a single specimen test record. It is analogous to the single specimen technique in two-dimensional geometries. In this article, the authors extend their study to surface cracks at bimaterial interfaces. A three-dimensional finite element model is developed to model such a crack. The J-integral is evaluated along the crack front using the virtual crack extension method. The elastic-plastic fracture behavior of the crack is studied. Load separation is also examined and the new single specimen approach for surface cracks in single material panels is extended to those at bimaterial interfaces. The study also includes a comparison between the results of surface cracks in single material panels and those at bimaterial interfaces.

  15. Grain boundary chemistry effects on environment-induced crack growth of iron-based alloys

    SciTech Connect (OSTI)

    Jones, R.H.

    1992-11-01

    Relation between grain boundary chemistry and environment-induced crack growth of Fe-based alloys is reviewed. The importance of the cleanliness of steels is clearly demonstrated by direct relations between grain boundary chemistry and crack growth behavior for both H and anodic dissolution-induced crack growth. Relationships between strain to failure, work of fracture, K[sub ISCC], crack velocity and fracture mode and grain boundary chemistry are presented. Only results in which the grain boundary chemistry has been measured directly by Auger electron spectroscopy (AES) on intergranular surfaces exposed by in situ fracture have been considered in this review.

  16. Grain boundary chemistry effects on environment-induced crack growth of iron-based alloys

    SciTech Connect (OSTI)

    Jones, R.H.

    1992-11-01

    Relation between grain boundary chemistry and environment-induced crack growth of Fe-based alloys is reviewed. The importance of the cleanliness of steels is clearly demonstrated by direct relations between grain boundary chemistry and crack growth behavior for both H and anodic dissolution-induced crack growth. Relationships between strain to failure, work of fracture, K{sub ISCC}, crack velocity and fracture mode and grain boundary chemistry are presented. Only results in which the grain boundary chemistry has been measured directly by Auger electron spectroscopy (AES) on intergranular surfaces exposed by in situ fracture have been considered in this review.

  17. Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications

    SciTech Connect (OSTI)

    Dong, P.; Rahman, S.; Wilkowski, G.

    1997-04-01

    This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.

  18. Residual stresses and stress corrosion cracking in pipe fittings

    SciTech Connect (OSTI)

    Parrington, R.J.; Scott, J.J.; Torres, F.

    1994-06-01

    Residual stresses can play a key role in the SCC performance of susceptible materials in PWR primary water applications. Residual stresses are stresses stored within the metal that develop during deformation and persist in the absence of external forces or temperature gradients. Sources of residual stresses in pipe fittings include fabrication processes, installation and welding. There are a number of methods to characterize the magnitude and orientation of residual stresses. These include numerical analysis, chemical cracking tests, and measurement (e.g., X-ray diffraction, neutron diffraction, strain gage/hole drilling, strain gage/trepanning, strain gage/section and layer removal, and acoustics). This paper presents 400 C steam SCC test results demonstrating that residual stresses in as-fabricated Alloy 600 pipe fittings are sufficient to induce SCC. Residual stresses present in as-fabricated pipe fittings are characterized by chemical cracking tests (stainless steel fittings tested in boiling magnesium chloride solution) and by the sectioning and layer removal (SLR) technique.

  19. Robust pipeline construction plans threatened by spreading Asian crisis

    SciTech Connect (OSTI)

    True, W.R.

    1998-02-09

    Prospects for worldwide pipeline construction, viewed by operators as 1998 began, were very bright. But as the Asian financial crisis spreads and becomes more entrenched, it casts doubts on previously bullish petroleum and natural gas demand forecasts. These forecasts underpin pipeline operators` plans for new construction. Plans for petroleum (oil, condensate, and NGL) and natural gas pipeline installation during the year show a 27% jump over those announced a year ago for 1997 alone. Plans for construction beyond 1998, however, are off from what was envisioned a year ago, by nearly 17%. More than 67,000 miles of crude oil, product, and natural gas pipeline are planned for 1998 and beyond. The latest Oil and Gas Journal pipeline construction data indicate these trends. The data are derived from a survey of world pipeline operators, industry sources, and published information. But the data behind these trends were submitted before the full effects of the Asian financial crisis had begun to emerge. And, at presstime, industry forecasts for oil and gas demand among formerly booming Asian economies were being trimmed.

  20. Current disruption and its spreading in collisionless magnetic reconnection

    SciTech Connect (OSTI)

    Jain, Neeraj; Büchner, Jörg; Ji, Hantao

    2013-11-15

    Recent magnetic reconnection experiments (MRX) [Dorfman et al., Geophys. Res. Lett. 40, 233 (2013)] have disclosed current disruption in the absence of an externally imposed guide field. During current disruption in MRX, both the current density and the total observed out-of-reconnection-plane current drop simultaneous with a rise in out-of-reconnection-plane electric field. Here, we show that current disruption is an intrinsic property of the dynamic formation of an X-point configuration of magnetic field in magnetic reconnection, independent of the model used for plasma description and of the dimensionality (2D or 3D) of reconnection. An analytic expression for the current drop is derived from Ampere's Law. Its predictions are verified by 2D and 3D electron-magnetohydrodynamic (EMHD) simulations. Three dimensional EMHD simulations show that the current disruption due to localized magnetic reconnection spreads along the direction of the electron drift velocity with a speed which depends on the wave number of the perturbation. The implications of these results for MRX are discussed.

  1. Apparatus and method for prevention of cracking in welded brittle alloys

    DOE Patents [OSTI]

    Kronberg, James W.; Younkins, Robert M.

    2000-01-01

    An apparatus and method for reducing cracking in a heated material as the material cools. The apparatus includes a variable frequency electric signal generator that is coupled to a transducer. The transducer produces a variable frequency acoustic signal in response to the variable frequency electric signal, which is applied to the heated material to reduce cracking as the material cools.

  2. Laser Peening of Alloy 600 to Improve Intergranular Stress Corrosion Cracking Resistance in Power Plants

    SciTech Connect (OSTI)

    Chen, H; Rankin, J; Hackel, L; Frederick, G; Hickling, J; Findlan, S

    2004-04-20

    Laser peening is an emerging modern process that impresses a compressive stress into the surface of metals or alloys. This treatment can reduce the rate of intergranular stress corrosion cracking and fatigue cracking in structural metals or Alloy 600 needed for nuclear power plants.

  3. Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

    SciTech Connect (OSTI)

    Khan, Inamullah; François, Raoul; Castel, Arnaud

    2014-02-15

    This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied.

  4. Key results for the NRC`s Short Cracks in Piping and Piping Welds Research Program

    SciTech Connect (OSTI)

    Wilkowski, G.; Krishnaswamy, P.; Brust, F.

    1995-04-01

    The overall objective of the Short Cracks in Piping and Piping Welds Program is to verify and improve engineering analyses to predict the fracture behavior of circumferentially cracked pipe under quasi-static loading with particular attention to crack lengths typically used in LBB or flaw evaluation criteria. The USNCRC program at Battelle was initiated in March 1990 and is scheduled to be completed in December 1994. This paper discusses key results from the overall program with particular emphasis on the efforts since the last WRSIM meeting. The program consists of eight technical tasks as listed below: task 1 short through-wall-cracked (TWC) pipe evaluations; task 2 short surface-cracked (SC) pipe evaluations; task 3 bi-metallic weld crack evaluations; task 4 dynamic strain aging and crack instabilities; task 5 fracture evaluations of anisotropic pipe; task 6 crack-opening-area evaluations; task 7 NRCPIPE code improvements; task 8 additional efforts. Task 8 is a collection of new efforts initiated during the coarse of the program. A list of the full-scale pipe experiments in this program is given in Table 1. All of the experiments have been completed. The most recent accomplishments in each of the tasks listed above are discussed below. The details of all the results in the eight tasks are published in the semiannual reports as well as topical reports from the program.

  5. Weld solidification cracking in cast Ni[sub 3]Al alloys

    SciTech Connect (OSTI)

    Santella, M.L. )

    1993-06-01

    Most of the cast Ni[sub 3]Al alloys currently under study have marginal resistance to solidification cracking, and therefore, they have poor weldability. Crack-free welds can be made on the alloys only with difficulty, and with poor reproducibility. Based on metallographic analysis of solidification cracks in welds of one such alloy, identified as IC221M, modest composition modifications were made to the base alloy to improve solidification-cracking resistance. The tensile properties and fabricability of the modified alloy, IC221W to denote improved weldability, were evaluated and found to be comparable to those of the base alloy and used to weld plates of cast IC221M. A crack-free weldment was obtained, which had good tensile properties up to 900 C.

  6. Stress corrosion crack detection in alloy 600 in high temperature caustic. Master`s thesis

    SciTech Connect (OSTI)

    Brisson, B.W.

    1996-06-01

    Alloy 600, the material used for pressurized water reactor steam generator tubing, is susceptible to environmentally assisted stress corrosion cracking. Intergranular stress corrosion cracking (IGSCC) attacks the tubes in areas of high residual stress, and in crevice regions. No method has been successfully developed to monitor steam generator tubing in-situ for crack initiation and growth. Essentially all available published IGSCC crack growth data for alloy 600 is based on non-tubing material. Although it is very likely that the current data base is applicable to tubing processing, differences between tube and other geometries make a comparison between tubing and other data important for verification purposes. However, obtaining crack initiation and growth data from tubing is difficult due to the geometry and the thin wall thickness.

  7. Fundamental understanding and life prediction of stress corrosion cracking in BWRs and energy systems

    SciTech Connect (OSTI)

    Andresen, P.L.; Ford, F.P.

    1998-03-01

    The objective of this paper is to present an approach for design and lifetime evaluation of environmental cracking based on experimental and fundamental modeling of the underlying processes operative in crack advance. In detailed this approach and its development and quantification for energy (hot water) systems, the requirements for a life prediction methodology will be highlighted and the shortcomings of the existing design and lifetime evaluation codes reviewed. Examples are identified of its use in a variety of cracking systems, such as stainless steels, low alloy steels, nickel base alloys, and irradiation assisted stress corrosion cracking in boiling water reactor (BWR) water, as well as preliminary use for low alloy steel and Alloy 600 in pressurized water reactors (PWRs) and turbine steels in steam turbines. Identification of the common aspects with environmental cracking in other hot water systems provides a secure basis for its extension to related energy systems. 166 refs., 49 figs.

  8. About the mechanism of stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect (OSTI)

    Rebak, R.B.; Szklarska-Smialowska, Z.

    1995-12-31

    Alloy 600 is a material commonly used to construct the tubing in the steam generators (SG) of pressurized light water reactors (PWR) and of CANDU heavy water reactors. It is well established which variables and to which extent they influence the crack growth rate (CGR) in Alloy 600 exposed to high temperature (deaerated) water (HTW), especially in very aggressive conditions. There is evidence that the same variables that influence CGR also control the crack induction time. However, there are only a few data on crack induction time and no detailed explanation of the events that lead to the nucleation of a crack on an apparent smooth tube surface. In this paper, a critical review of the mechanisms of stress corrosion cracking (SCC) is given and, an interpretation of the events occurring during the long ({approx} 15 y) induction times observed in plant is postulated.

  9. Critical analysis of alloy 600 stress corrosion cracking mechanisms in primary water

    SciTech Connect (OSTI)

    Rios, R. |; Noel, D.; Bouvier, O. de; Magnin, T.

    1995-04-01

    In order to study the mechanisms involved in the stress-corrosion cracking (SCC) of Alloy 600 in primary water, the influence of the relevance of physicochemical and metallurgical parameters was assessed: hydrogen and oxygen overpressures, microstructure, and local chemical composition. The obtained results show that, even if the dissolution/oxidation seems to be the first and necessary step responsible for crack initiation and if hydrogen effects can also be involved in cracking, neither a dissolution/oxidation model nor a hydrogen model appears sufficient to account for cracking. Moreover, fractographic examinations performed on specimens` fracture surfaces lead to the fact that attention should be paid to a cleavage like microcracking mechanism involving interactions between corrosion and plasticity at the vicinity of grain boundaries. A corrosion-enhanced plasticity model is proposed to describe the intergranular and transgranular cracking in Alloy 600.

  10. Stress Corrosion Cracking Issues in Light Metals for Automotive Applications

    SciTech Connect (OSTI)

    Jones, Russell H.; Danielson, Michael J.; Baer, Donald R.; Windisch, Charles F.; Vetrano, John S.; Edwards, Daniel J.

    2000-12-31

    The Partnership for New Generation Vehicle has the goal of producing lightweight automobiles that achieve 80 mpg. To accomplish this will require liberal use of Al and Mg alloys such as AA5083 and AZ91D. The corrosion and stress corrosion of alloy AA5083 is controlled by the precipitation of the b-phase (Al3Mg2) at grain boundaries and by the precipitation of the g-phase (Mg17Al12) in AZ91D. The b-phase is anodic to the Al matrix while the g-phase is cathodic to the Mg matrix. The effects of crack propagation along grain boundaries with electrochemically active particles is a key factor in the SCC performance of these materials.

  11. Benefits of hydroprocessing pressure on fluid catalytic cracking performance

    SciTech Connect (OSTI)

    Reid, T.A.; Asim, M.Y.; Keyworth, D.A.; Wiseman, S.L.

    1995-09-01

    Hydroprocessing provides a higher quality feed for the fluid catalytic cracking unit. As refiners face deteriorating crude quality and stricter environmental constraints for transportation fuels, hydroprocessing of the FCCU feed becomes more attractive. The benefits of high pressure operation of FCC pretreaters have been poorly defined. Proper selection of the hydroprocessing pressure, hydroprocessing catalyst and operating philosophy can result in increased profits relative to non-optimal operation. This paper first discusses the benefit resulting from FCC feed pretreatment and specifically evaluates for the first time the benefits of hydrogen partial pressure for FCC pretreatment at low, moderate and high pressures at two temperatures. Once the refiner has chosen pretreatment, further optimization of hydroprocessing unit operation and FCCU operation is illustrated.

  12. CRACK GROWTH ANALYSIS OF SOLID OXIDE FUEL CELL ELECTROLYTES

    SciTech Connect (OSTI)

    S. Bandopadhyay; N. Nagabhushana

    2003-10-01

    Defects and Flaws control the structural and functional property of ceramics. In determining the reliability and lifetime of ceramics structures it is very important to quantify the crack growth behavior of the ceramics. In addition, because of the high variability of the strength and the relatively low toughness of ceramics, a statistical design approach is necessary. The statistical nature of the strength of ceramics is currently well recognized, and is usually accounted for by utilizing Weibull or similar statistical distributions. Design tools such as CARES using a combination of strength measurements, stress analysis, and statistics are available and reasonably well developed. These design codes also incorporate material data such as elastic constants as well as flaw distributions and time-dependent properties. The fast fracture reliability for ceramics is often different from their time-dependent reliability. Further confounding the design complexity, the time-dependent reliability varies with the environment/temperature/stress combination. Therefore, it becomes important to be able to accurately determine the behavior of ceramics under simulated application conditions to provide a better prediction of the lifetime and reliability for a given component. In the present study, Yttria stabilized Zirconia (YSZ) of 9.6 mol% Yttria composition was procured in the form of tubes of length 100 mm. The composition is of interest as tubular electrolytes for Solid Oxide Fuel Cells. Rings cut from the tubes were characterized for microstructure, phase stability, mechanical strength (Weibull modulus) and fracture mechanisms. The strength at operating condition of SOFCs (1000 C) decreased to 95 MPa as compared to room temperature strength of 230 MPa. However, the Weibull modulus remains relatively unchanged. Slow crack growth (SCG) parameter, n = 17 evaluated at room temperature in air was representative of well studied brittle materials. Based on the results, further work

  13. Stress-corrosion crack initiation process for Alloy 182 weld metal in simulated BWR environments

    SciTech Connect (OSTI)

    Nakayama, Guen; Akashi, Masatsune

    1995-09-01

    For preventing SCC from occurring in the internal structure of materials of the BWR plant, the injection of hydrogen into the core-water so as to reduce the free corrosion potential of the materials were proposed. Because of the lack of basic data of stress-corrosion cracking susceptibility in BWR environment on Ni-based alloys in comparison with stainless steels, the slow strain-rate tensile (SSRT) tests and the creviced bent-beam (CBB) test were conducted for a sensitized Alloy 182 weld metal in high-purity water environments containing dissolved oxygen (DO) and hydrogen (DH) to varied concentrations at 288 C, and the SCC initiation process were examined. The susceptibility of a material to SCC was discussed in terms of the electrode potential effect, and the effects of impurities of the testing water were examined by adding slightly Na{sub 2}, SO{sub 4}. In high purity waters and in the electrode potential region higher than {minus} 0.2 V vs. SHE, the interdendritic stress-corrosion cracks were observed both in the slow strain-rate test and the creviced bent-beam test. SEM observations of sub-cracks at the specimen surfaces revealed that stress-corrosion cracks were initiated when the oxide film had cracked to under-hundred {micro}m wide, that no such individual cracks could grow per se, but that those micro-cracks which happened to be formed in each other`s vicinity would coalesce into large cracks, one of which made propagated as stress-corrosion cracking, and that the stress-corrosion cracking sensitivity became more acute on addition of impurity. In the electrode potential region lower than 0 V, on the other hand, the stress-corrosion cracks were observed to be initiated at bottoms of corrosion pits formed on the specimen surfaces in the former, whereas both type of stress-corrosion cracks were observed between 0 to {minus}0.2V. No stress-corrosion crack was observed even though much the same corrosion pits in the CBB test at {minus}0.4 V.

  14. Effects of q-profile structure on turbulence spreading: A fluctuation intensity transport analysis

    SciTech Connect (OSTI)

    Yi, S.; Kwon, J. M.; Diamond, P. H.; Hahm, T. S.

    2014-09-15

    This paper studies effects of q-profile structure on turbulence spreading. It reports results of numerical experiments using global gyrokinetic simulations. We examine propagation of turbulence, triggered by an identical linear instability in a source region, into an adjacent, linearly stable region with variable q-profile. The numerical experiments are designed so as to separate the physics of turbulence spreading from that of linear stability. The strength of turbulence spreading is measured by the penetration depth of turbulence. Dynamics of spreading are elucidated by fluctuation intensity balance analysis, using a model intensity evolution equation which retains nonlinear diffusion and damping, and linear growth. It is found that turbulence spreading is strongly affected by magnetic shear s, but is hardly altered by the safety factor q itself. There is an optimal range of modest magnetic shear which maximizes turbulence spreading. For high to modest shear values, the spreading is enhanced by the increase of the mode correlation length with decreasing magnetic shear. However, the efficiency of spreading drops for sufficiently low magnetic shear even though the mode correlation length is comparable to that for the case of optimal magnetic shear. The reduction of spreading is attributed to the increase in time required for the requisite nonlinear mode-mode interactions. The effect of increased interaction time dominates that of increased mode correlation length. Our findings of the reduction of spreading and the increase in interaction time at weak magnetic shear are consistent with the well-known benefit of weak or reversed magnetic shear for core confinement enhancement. Weak shear is shown to promote locality, as well as stability.

  15. Lead induced stress corrosion cracking of Alloy 690 in high temperature water

    SciTech Connect (OSTI)

    Chung, K.K.; Lim, J.K.; Moriya, Shinichi; Watanabe, Yutaka; Shoji, Tetsuo

    1995-12-31

    Recent investigations of cracked steam generator tubes at nuclear power plants concluded that lead significantly contributed to cracking the Alloy 600 materials. In order to investigate the stress corrosion cracking (SCC) behavior of Alloy 690, slow strain rate tests (SSRT) and anodic polarization measurements were performed. The SSRTs were conducted in a lead-chloride solution (PbCl{sub 2}) and in a chloride but lead free solution (NaCl) at pH of 3 and 4.5 at 288 C. The anodic polarization measurements were carried out at 30 C using the same solutions as in SSRT. The SSRT results showed that Alloy 690 was susceptible to SCC in both solutions. In the lead chloride solution, cracking had slight dependence on lead concentration and pH. Cracking tend to increase with a higher lead concentration and a lower pH and was mainly intergranular and was to be a few tens to hundreds micrometers in length. In the chloride only solution, cracking was similar to the lead induced SCC. The results of anodic polarization measurement and electron probe micro analysis (EPMA) helped to understand lead induced SCC. Lead was a stronger active corrosive element but had a minor affect on cracking susceptibility of the alloy. While, chloride was quite different from lead effect to SCC. A possible mechanism of lead induced SCC of Alloy 690 was also discussed based on the test results.

  16. Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

    SciTech Connect (OSTI)

    Krishnan, S.; Bhasin, V.; Mahajan, S.C.

    1997-04-01

    Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300{degrees}C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered.

  17. Fatigue cracking of a bare steel first wall in an inertial confinement fusion chamber

    SciTech Connect (OSTI)

    Hunt, R. M.; Abbott, R. P.; Havstad, M. A.; Dunne, A. M.

    2013-06-01

    Inertial confinement fusion power plants will deposit high energy X-rays onto the outer surfaces of the first wall many times a second for the lifetime of the plant. These X-rays create brief temperature spikes in the first few microns of the wall, which cause an associated highly compressive stress response on the surface of the material. The periodicity of this stress pulse is a concern due to the possibility of fatigue cracking of the wall. We have used finite element analyses to simulate the conditions present on the first wall in order to evaluate the driving force of crack propagation on fusion-facing surface cracks. Analysis results indicate that the X-ray induced plastic compressive stress creates a region of residual tension on the surface between pulses. This tension film will likely result in surface cracking upon repeated cycling. Additionally, the compressive pulse may induce plasticity ahead of the crack tip, leaving residual tension in its wake. However, the stress amplitude decreases dramatically for depths greater than 80100 ?m into the fusion-facing surface. Crack propagation models as well as stress-life estimates agree that even though small cracks may form on the surface of the wall, they are unlikely to propagate further than 100 ?m without assistance from creep or grain erosion phenomena.

  18. Simulations of Failure via Three-Dimensional Cracking in Fuel Cladding for Advanced Nuclear Fuels

    SciTech Connect (OSTI)

    Lu, Hongbing; Bukkapatnam, Satish; Harimkar, Sandip; Singh, Raman; Bardenhagen, Scott

    2014-01-09

    Enhancing performance of fuel cladding and duct alloys is a key means of increasing fuel burnup. This project will address the failure of fuel cladding via three-dimensional cracking models. Researchers will develop a simulation code for the failure of the fuel cladding and validate the code through experiments. The objective is to develop an algorithm to determine the failure of fuel cladding in the form of three-dimensional cracking due to prolonged exposure under varying conditions of pressure, temperature, chemical environment, and irradiation. This project encompasses the following tasks: 1. Simulate 3D crack initiation and growth under instantaneous and/or fatigue loads using a new variant of the material point method (MPM); 2. Simulate debonding of the materials in the crack path using cohesive elements, considering normal and shear traction separation laws; 3. Determine the crack propagation path, considering damage of the materials incorporated in the cohesive elements to allow the energy release rate to be minimized; 4. Simulate the three-dimensional fatigue crack growth as a function of loading histories; 5. Verify the simulation code by comparing results to theoretical and numerical studies available in the literature; 6. Conduct experiments to observe the crack path and surface profile in unused fuel cladding and validate against simulation results; and 7. Expand the adaptive mesh refinement infrastructure parallel processing environment to allow adaptive mesh refinement at the 3D crack fronts and adaptive mesh merging in the wake of cracks. Fuel cladding is made of materials such as stainless steels and ferritic steels with added alloying elements, which increase stability and durability under irradiation. As fuel cladding is subjected to water, chemicals, fission gas, pressure, high temperatures, and irradiation while in service, understanding performance is essential. In the fast fuel used in advanced burner reactors, simulations of the nuclear

  19. Stress corrosion cracking of pressurizer instrumentation nozzles in the French 1300 MWe units

    SciTech Connect (OSTI)

    Alter, D.; Robin, Y.; Pichon, M.; Teissier, A.; Thomeret, B.

    1992-12-31

    The 1300 MWE French PWR pressurizers are equipped with nozzles through which instruments penetrate the pressure vessel. The nozzles are made from forged and bored bars of Inconel 600 mechanically expanded in the pressurizer wall. They are then manually welded with Inconel 182 coated electrodes to the internal stainless steel cladding of the pressuriser. To understand the origin of leaks occurring early in life and to assess the extent of the problem we undertook an analysis of the fabrication conditions. Field investigations were carried out by dye penetrant testing on the nozzle bore. Cracks have been found on 35 percent of the 119 tested penetrations. Destructive examination performed on 3 nozzles showed that the circumferential cracks did not go through the wall thickness. Laboratory investigations of the nozzle pulled from Nogent 1 confirmed that the crack morphology corresponded to that of primary water stress corrosion cracking. No correlation has been found between microstructure of the different heats of Alloy 600 and cracking. Nozzle mock-ups investigations allowed residual stress measurements by X-ray diffraction. Stress corrosion cracking tests, showed that only longitudinal cracks can be through-wall while both longitudinal and circumferential cracks are initiated on the internal surface. As a result, Electricite De France decided to replace the Inconel 600 nozzles by stainless steel ones with austenitic st. st. weld. Furthermore, a full inventory of the Alloy 600 parts contained in the primary circuit has been performed. For each localized parts an assessment of the risk of stress corrosion cracking is under progress by studying material structures, stress level, operating conditions and safety point of view.

  20. Causes and solutions for cracking of coextruded and weld overlay floor tubes in black liquor recovery boilers

    SciTech Connect (OSTI)

    Keiser, J.R.; Taljat, B.; Wang, X.L.

    1998-09-01

    Cracking of coextruded, black liquor recovery boiler floor tubes is both a safety and an economic issue to mill operators. In an effort to determine the cause of the cracking and to identify a solution, extensive studies, described in this and three accompanying papers, are being conducted. In this paper, results of studies to characterize both the cracking and the chemical and thermal environment are reported. Based on the results described in this series of papers, a possible mechanism is presented and means to lessen the likelihood of cracking or to totally avoid cracking of floor tubes are offered.

  1. On the Use of the Polynomial Annihilation Edge Detection for Locating Cracks in Beam-Like Structures

    SciTech Connect (OSTI)

    Saxena, Rishu; Surace, Cecilia; Archibald, Richard K

    2013-01-01

    A crack in a structure causes a discontinuity in the first derivative of the mode shapes: On this basis, a numerical method for detecting discontinuities in smooth piecewise functions and their derivatives, based on a polynomial annihilation technique, has been applied to the problem of crack detection and localisation in beam-like structures for which only post-damage mode shapes are available. Using a finite-element model of a cracked beam, the performance of this methodology has been analysed for different crack depths and increasing amounts of noise. Given the crack position, a procedure to estimate its depth is also proposed and corresponding results shown.

  2. Effect of cold work on the growth rates of stress corrosion cracks in structural materials of nuclear systems

    SciTech Connect (OSTI)

    Magdowski, R.; Speidel, M.O.

    1996-10-01

    The growth rates of stress corrosion cracks in austenitic stainless steels and nickel base alloy 600 exposed to simulated boiling water reactor coolant were measured by fracture mechanics testing techniques. Cold work may increase the crack growth rates up to one hundred times. In both, the annealed condition and the cold worked condition, the stress corrosion crack growth rates are independent of stress intensity over a wide K-range and crack growth rates correlate well with yield strength and hardness. In the annealed condition the fracture path is intergranular, but higher degrees of cold work introduce higher proportions of transgranular stress corrosion cracking.

  3. Remote reactor repair: GTA (gas tungsten Arc) weld cracking caused by entrapped helium

    SciTech Connect (OSTI)

    Kanne, W.R. Jr.

    1988-01-01

    A repair patch was welded to the wall of a nuclear reactor tank using remotely controlled thirty-foot long robot arms. Further repair was halted when gas tungsten arc (GTA) welds joining type 304L stainless steel patches to the 304 stainless steel wall developed toe cracks in the heat-affected zone (HAZ). The role of helium in cracking was investigated using material with entrapped helium from tritium decay. As a result of this investigation, and of an extensive array of diagnostic tests performed on reactor tank wall material, helium embrittlement was shown to be the cause of the toe cracks.

  4. Technique development for field inspection of cracking in seam welded ducts

    SciTech Connect (OSTI)

    Shell, Eric B.; Benson, Craig; Liljestrom, Greg C.; Shanahan, Stephen

    2014-02-18

    The resistance seam weld interfaces between alloyed and pure titanium are an in service concern due to precipitation of titanium hydride and resulting embrittlement and cracking. Several inspection techniques were developed and evaluated for field use to characterize the damage in the fleet. Electromagnetic, ultrasonic, florescent penetrant, thermographic, and radiographic techniques were considered. The ultrasonic and electromagnetic approaches were both found suitable. However, the electromagnetic approach is more desirable for field inspections, due to consistency and ease of use. The electromagnetic inspection procedure is able to discriminate between precursor damage and through cracking with sufficient sensitivity to small cracks.

  5. 1987 EPRI workshop on mechanisms of primary water intergranular stress corrosion cracking: Proceedings

    SciTech Connect (OSTI)

    Gorman, J.A.; Partridge, M.J.

    1988-09-01

    A meeting on ''Mechanisms of Primary Water IGSCC'' (PWSCC) was organized to give those working in this area an opportunity to share their results, ideas, and plans in regard to investigations of fundamental aspects of the PWSCC phenomenon affecting alloy 600 steam generator tubes. Topics discussed included: (1) General reviews of hydrogen embrittlement and film rupture - anodic dissolution mechanisms of stress corrosion cracking, (2) environmental factors involved in PWSCC, (3) the influence of microstructure on PWSCC, and (4) the influence of stress and plastic strain on PWSCC. A significant portion of the discussions of all of these topics was devoted to the subject of modelling of crack initiation and crack growth.

  6. VEBA-cracking-processes for upgrading heavy oils and refinery residues

    SciTech Connect (OSTI)

    Graeser, U.; Niemann, K.

    1983-03-01

    More than 20 different heavy oils and residues have been processed by the VEBA-Combi-Cracking and VEBA-LQ-Cracking high pressure hydrocracking processes, in a bench scale unit. Conversions up to 99 wt % of to a syncrude, consisting of naphtha middle distillate and vacuum gas oil were obtained. Conversions correlate with space velocity at a given temperature and product pattern depends upon degree of conversion. The VEBA-LQ-Cracking process produces a stable syncrude whereas the products of the VEBA-Combi process are very low in sulfur and nitrogen.

  7. Comparative study of stress corrosion cracking of steam generator tube materials in water at 315 C

    SciTech Connect (OSTI)

    De, P.K.; Ghosal, S.K.

    1981-06-01

    Stress corrosion cracking (SCC) of Type 304 and 304L stainless steels, Inconel 600, Incoloy 800, and Monel 400 has been studied in water at 315 C, with or without 0.6 ppm Pb and 0.05 or 8 ppm O/sub 2/. Under mill annealed, cold worked (25%) and stress relieved (675 C, 1 hour) conditions, Type 304L, Incoloy 800, and Monel 400 were resistant to cracking, whereas highly stressed Inconel 600 cracked intergranularly. Inconel 600, heat treated at 600 C for 24 hours or more following annealing, was resistant to SCC. The effects of microstructural changes on SCC behavior are discussed. 20 refs.

  8. Coolant Sub-Channel and Smeared-Cracking Models in BISON | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Coolant Sub-Channel and Smeared-Cracking Models in BISON Coolant Sub-Channel and Smeared-Cracking Models in BISON January 29, 2013 - 10:45am Addthis Coolant Sub-Channel and Smeared-Cracking Models in BISON A single-pin coolant sub-channel model was implemented in BISON, the pin-scale simulation code. This enables BISON to compute the heat transfer coefficient and coolant temperature as a function of axial position along the fuel pin (rather than requiring this information to be

  9. Studies on the disbonding initiation of interfacial cracks.

    SciTech Connect (OSTI)

    McAdams, Brian J.; Pearson, Raymond A.

    2005-08-01

    With the continuing trend of decreasing feature sizes in flip-chip assemblies, the reliability tolerance to interfacial flaws is also decreasing. Small-scale disbonds will become more of a concern, pointing to the need for a better understanding of the initiation stage of interfacial delamination. With most accepted adhesion metric methodologies tailored to predict failure under the prior existence of a disbond, the study of the initiation phenomenon is open to development and standardization of new testing procedures. Traditional fracture mechanics approaches are not suitable, as the mathematics assume failure to originate at a disbond or crack tip. Disbond initiation is believed to first occur at free edges and corners, which act as high stress concentration sites and exhibit singular stresses similar to a crack tip, though less severe in intensity. As such, a 'fracture mechanics-like' approach may be employed which defines a material parameter--a critical stress intensity factor (K{sub c})--that can be used to predict when initiation of a disbond at an interface will occur. The factors affecting the adhesion of underfill/polyimide interfaces relevant to flip-chip assemblies were investigated in this study. The study consisted of two distinct parts: a comparison of the initiation and propagation phenomena and a comparison of the relationship between sub-critical and critical initiation of interfacial failure. The initiation of underfill interfacial failure was studied by characterizing failure at a free-edge with a critical stress intensity factor. In comparison with the interfacial fracture toughness testing, it was shown that a good correlation exists between the initiation and propagation of interfacial failures. Such a correlation justifies the continuing use of fracture mechanics to predict the reliability of flip-chip packages. The second aspect of the research involved fatigue testing of tensile butt joint specimens to determine lifetimes at sub

  10. STRESS CORROSION CRACK GROWTH RESPONSE FOR ALLOY 152/52 DISSIMILAR METAL WELDS IN PWR PRIMARY WATER

    SciTech Connect (OSTI)

    Toloczko, Mychailo B.; Olszta, Matthew J.; Overman, Nicole R.; Bruemmer, Stephen M.

    2015-08-15

    As part of ongoing research into primary water stress corrosion cracking (PWSCC) susceptibility of alloy 690 and its welds, SCC tests have been conducted on alloy 152/52 dissimilar metal (DM) welds with cracks positioned with the goal to assess weld dilution and fusion line effects on SCC susceptibility. No increased crack growth rate was found when evaluating a 20% Cr dilution zone in alloy 152M joined to carbon steel (CS) that had not undergone a post-weld heat treatment (PWHT). However, high SCC crack growth rates were observed when the crack reached the fusion line of that material where it propagated both on the fusion line and in the heat affected zone (HAZ) of the carbon steel. Crack surface and crack profile examinations of the specimen revealed that cracking in the weld region was transgranular (TG) with weld grain boundaries not aligned with the geometric crack growth plane of the specimen. The application of a typical pressure vessel PWHT on a second set of alloy 152/52 – carbon steel DM weld specimens was found to eliminate the high SCC susceptibility in the fusion line and carbon steel HAZ regions. PWSCC tests were also performed on alloy 152-304SS DM weld specimens. Constant K crack growth rates did not exceed 5x10-9 mm/s in this material with post-test examinations revealing cracking primarily on the fusion line and slightly into the 304SS HAZ.

  11. Intergranular attack and stress corrosion cracking propagation behavior of alloy 600 in high-temperature caustic solution

    SciTech Connect (OSTI)

    Kawamura, H.; Hirano, H. . Komae Research Lab.)

    1999-06-01

    The effect of stress intensity factors (K) at the intergranular attack and stress corrosion crack (IGA/SCC) tips on the IGA/SCC propagation behavior of steam generator (SG) tubing was studied under accelerated test conditions. Values of K at the IGA/SCC crack tips were calculated using the statically indeterminate model. Based upon analysis of those factors, the double-cantilever beam (DCB) and SG model boiler tests were carried out to evaluate the effect of stress intensity on IGA/SCC crack propagation. K at the crack tips increased with increasing crack length. For a long crack, K decreased with an increasing number of cracks. However, for a short crack, K decreased slightly with an increasing number of cracks. DCB test results showed the IGA/SCC crack velocity of alloy 600 (UNS N06600) increased gradually with increasing K in the range from 15 MPa[radical]m to [approximately]60 MPa[radical]m. This is the range relevant to IGA/SCC crack tips of typical SG tubes under operating conditions of Pressurized-water reactors. Metallographic examination of tubes removed from the SG model boiler, fouled with 10 ppm sodium hydroxide (NaOH), showed IGA/SCC propagation rates were almost constant in the tested range of K.

  12. Methodology for extracting local constants from petroleum cracking flows

    DOE Patents [OSTI]

    Chang, Shen-Lin; Lottes, Steven A.; Zhou, Chenn Q.

    2000-01-01

    A methodology provides for the extraction of local chemical kinetic model constants for use in a reacting flow computational fluid dynamics (CFD) computer code with chemical kinetic computations to optimize the operating conditions or design of the system, including retrofit design improvements to existing systems. The coupled CFD and kinetic computer code are used in combination with data obtained from a matrix of experimental tests to extract the kinetic constants. Local fluid dynamic effects are implicitly included in the extracted local kinetic constants for each particular application system to which the methodology is applied. The extracted local kinetic model constants work well over a fairly broad range of operating conditions for specific and complex reaction sets in specific and complex reactor systems. While disclosed in terms of use in a Fluid Catalytic Cracking (FCC) riser, the inventive methodology has application in virtually any reaction set to extract constants for any particular application and reaction set formulation. The methodology includes the step of: (1) selecting the test data sets for various conditions; (2) establishing the general trend of the parametric effect on the measured product yields; (3) calculating product yields for the selected test conditions using coupled computational fluid dynamics and chemical kinetics; (4) adjusting the local kinetic constants to match calculated product yields with experimental data; and (5) validating the determined set of local kinetic constants by comparing the calculated results with experimental data from additional test runs at different operating conditions.

  13. Primary side stress corrosion cracking and remedial measures

    SciTech Connect (OSTI)

    Theus, G.J.

    1986-01-01

    Primary side stress corrosion cracking (SCC) of Alloy 600 stream generator tubing in some recirculating pressurized water reactor steam generators has usually occurred in two locations: at the roll transition and expansion locations within the tube-sheets and at the apex and tangent areas of the tight radius U bends. Occasionally, other highly stressed areas have also suffered primary side SCC: at support plate tube intersections where secondary side denting has occurred and at the steam generator tube transition areas of explosively installed mini-sleeves. Laboratory data and operating performances of Alloy 600 tubing indicate that the factors affecting the susceptibility to this type of SSC, in decreasing order of importance, are high stresses, material microstructures, and operating temperatures. Remedial measures to correct these problems in newer plants include changing design and fabrication procedures, thus avoiding highly stressed areas of tubing, and changing tube manufacturing heat treating requirements, thus improving the microstructures. Alternate tube materials, such as Alloy 800, Monel 400, or austenitic stainless steels, have not suffered this type of failure.

  14. Stress-corrosion cracking of sensitized stainless steel by sulfur-containing compounds

    SciTech Connect (OSTI)

    Isaacs, H.S.; Vyas, B.; Kendig, M.W.

    1981-01-01

    The stress corrosion cracking (SCC) of sensitized Type 304 stainless steel in thiosulfate solutions has been studied using constant extension rate tests. Very low concentrations of about 6.10/sup -7/M Na/sub 2/S/sub 2/O/sub 3/ (0.1ppm) gave cracking. With boric acid added, higher concentrations (1ppm) were required. The SCC was shown to be electrochemically controlled. Below -0.5v/sub SCE/ (-0.75/sub SHE/) no SCC took place; above this potential the rate of SCC increased with potential. An induction period was required before SCC continued above -0.5v if the potential was held at or below this value for extended times. This period was associated with the build up of an aggressive solution of thiosulfate decomposition products within the crack. The cracking process has been considered to be controlled by rupture of a salt layer and not a passivating oxide.

  15. Cracked lifting lug welds on ten-ton UF{sub 6} cylinders

    SciTech Connect (OSTI)

    Dorning, R.E.

    1991-12-31

    Ten-ton, Type 48X, UF{sub 6} cylinders are used at the Portsmouth Gaseous Diffusion Plant to withdraw enriched uranium hexafluoride from the cascade, transfer enriched uranium hexafluoride to customer cylinders, and feed enriched product to the cascade. To accomplish these activities, the cylinders are lifted by cranes and straddle carriers which engage the cylinder lifting lugs. In August of 1988, weld cracks on two lifting lugs were discovered during preparation to lift a cylinder. The cylinder was rejected and tagged out, and an investigating committee formed to determine the cause of cracking and recommend remedial actions. Further investigation revealed the problem may be general to this class of cylinder in this use cycle. This paper discusses the actions taken at the Portsmouth site to deal with the cracked lifting lug weld problem. The actions include inspection activities, interim corrective actions, metallurgical evaluation of cracked welds, weld repairs, and current monitoring/inspection program.

  16. Prediction of crack propagation paths in the unit cell of SOFC stacks

    SciTech Connect (OSTI)

    Joulaee, N.; Makradi, A.; Ahzi, Said; Khaleel, Mohammad A.; Koeppel, Brian J.

    2009-08-01

    Planar Solid Oxide Fuel Cells (SOFC) stacks are multi-material layered systems with different thermo-mechanical properties. Due to their severe thermal loading, these layers have to meet high demands to preserve their mechanical integrity without initiation and propagation of fracture. Here, we focus on a typical unit cell of the stack which consists of positive electrode-electrolyte-negative electrode (PEN). Based on the mechanical properties of each layer and their interfaces, an energy criterion as a function of crack length is used for the prediction of possible crack extensions in the PEN. This criterion is a pure local criterion, independent of applied loads and geometry of the specimen. An analysis of the competition between crack deflections in the interfaces and crack penetration in layers is presented.

  17. Assessment of Initial Test Conditions for Experiments to Assess Irradiation Assisted Stress Corrosion Cracking Mechanisms

    Broader source: Energy.gov [DOE]

    Irradiation-assisted stress corrosion cracking is a key materials degradation issue in today’s nuclear power reactor fleet and affects critical structural components within the reactor core. The...

  18. Webinar: Impacts of Impurities on Hydrogen Assisted Fatigue Crack Growth in Structural Steels

    Broader source: Energy.gov [DOE]

    The Energy Department will present a live webinar titled "Impacts of Impurities on Hydrogen Assisted Fatigue Crack Growth in Structural Steels" on Tuesday, January 12, from 12 to 1 p.m. EST.

  19. An Assessment of Remote Visual Testing System Capabilities for the Detection of Service Induced Cracking

    SciTech Connect (OSTI)

    Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.

    2005-09-01

    Remote visual testing is typically employed to ascertain the condition of materials in components that are inaccessible for direct examination. In the power and petrochemical industries, remote visual testing is used to assess whether service-related degradation is being manifested that, if left unchecked, may eventually impair the structural reliability of a component. Several codes and standards require that visual examinations be periodically conducted. Many of these inspections must be performed remotely due to harsh environments or design geometries of the subject components. This paper describes the attributes and limitations of remote visual testing, performance demonstration standards for camera systems, typical dimensions for service-induced cracking phenomena, and an assessment of the reliability of remote video camera systems at finding cracks. Because many forms of service-induced cracks have very small crack opening dimensions, the reliability of remote visual testing may not be adequate to ensure component integrity, given the capabilities of current camera systems and application practices.

  20. Tensile cracking of a brittle conformal coating on a rough substrate

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Reedy, Jr., E. D.

    2016-04-07

    This note examines the effect of interfacial roughness on the initiation and growth of channel cracks in a brittle film. A conformal film with cusp-like surface flaws that replicate the substrate roughness is investigated. This type of surface flaw is relatively severe in the sense that stress diverges as the cusp-tip is approached (i.e., there is a power-law stress singularity). For the geometry and range of film properties considered, the analysis suggests that smoothing the substrate could substantially increase the film’s resistance to the formation of the through-the-thickness cracks that precede channel cracking. Furthermore, smoothing the substrate’s surface has amore » relatively modest effect on the film stress needed to propagate a channel crack.« less

  1. Aluminum nitride transitional layer for reducing dislocation density and cracking of AIGan epitaxial films

    DOE Patents [OSTI]

    Allerman, Andrew A.; Crawford, Mary H.; Koleske, Daniel D.; Lee, Stephen R.

    2011-03-29

    A denticulated Group III nitride structure that is useful for growing Al.sub.xGa.sub.1-xN to greater thicknesses without cracking and with a greatly reduced threading dislocation (TD) density.

  2. Fatigue crack damage detection using subharmonic component with nonlinear boundary condition

    SciTech Connect (OSTI)

    Wu, Weiliang Qu, Wenzhong E-mail: xiaoli6401@126.com; Xiao, Li E-mail: xiaoli6401@126.com; Shen, Yanfeng Giurgiutiu, Victor

    2015-03-31

    In recent years, researchers have focused on structural health monitoring (SHM) and damage detection techniques using nonlinear vibration and nonlinear ultrasonic methods. Fatigue cracks may exhibit contact acoustic nonlinearity (CAN) with distinctive features such as superharmonics and subharmonics in the power spectrum of the sensing signals. However, challenges have been noticed in the practical applications of the harmonic methods. For instance, superharmonics can also be generated by the piezoelectric transducers and the electronic equipment; super/subharmonics may also stem from the nonlinear boundary conditions such as structural fixtures and joints. It is hard to tell whether the nonlinear features come from the structural damage or the intrinsic nonlinear boundary conditions. The objective of this paper is to demonstrate the application of nonlinear ultrasonic subharmonic method for detecting fatigue cracks with nonlinear boundary conditions. The fatigue crack was qualitatively modeled as a single-degree-of-freedom (SDOF) system with non-classical hysteretic nonlinear interface forces at both sides of the crack surfaces. The threshold of subharmonic generation was studied, and the influence of crack interface parameters on the subharmonic resonance condition was investigated. The different threshold behaviors between the nonlinear boundary condition and the fatigue crack was found, which can be used to distinguish the source of nonlinear subharmonic features. To evaluate the proposed method, experiments of an aluminum plate with a fatigue crack were conducted to quantitatively verify the subharmonic resonance range. Two surface-bonded piezoelectric transducers were used to generate and receive ultrasonic wave signals. The fatigue damage was characterized in terms of a subharmonic damage index. The experimental results demonstrated that the subharmonic component of the sensing signal can be used to detect the fatigue crack and further distinguish it from

  3. Stress Corrosion Cracking Model for High Level Radioactive-Waste Packages

    SciTech Connect (OSTI)

    P. Andresen; G. Gordon; S. Lu

    2004-10-05

    A stress corrosion cracking (SCC) model has been adapted for performance prediction of high level radioactive-waste packages to be emplaced in the proposed Yucca Mountain repository. For waste packages of the proposed Yucca Mountain repository, the outer barrier material is the highly corrosion-resistant Alloy UNS-N06022 (Alloy 22), the environment is represented by aqueous brine films present on the surface of the waste package from dripping or deliquescence of soluble salts present in any surface deposits, and the tensile stress is principally from weld induced residual stress. SCC has historically been separated into ''initiation'' and ''propagation'' phases. Initiation of SCC will not occur on a smooth surface if the surface stress is below a threshold value defined as the threshold stress. Cracks can also initiate at and propagate from flaws (or defects) resulting from manufacturing processes (such as welding); or that develop from corrosion processes such as pitting or dissolution of inclusions. To account for crack propagation, the slip dissolution/film rupture (SDFR) model is adopted to provide mathematical formulae for prediction of the crack growth rate. Once the crack growth rate at an initiated SCC is determined, it can be used by the performance assessment to determine the time to through-wall penetration for the waste package. This paper presents the development of the SDFR crack growth rate model based on technical information in the literature as well as experimentally determined crack growth rates developed specifically for Alloy UNS-N06022 in environments relevant to high level radioactive-waste packages of the proposed Yucca Mountain radioactive-waste repository. In addition, a seismic damage related SCC crack opening area density model is briefly described.

  4. Tests and analyses for fully plastic fracture mechanics of plane strain mode I crack growth

    SciTech Connect (OSTI)

    McClintock, F.A.; Parks, D.M.; Kim, Y.J.

    1995-12-31

    Under monotonic loading, structures should ideally be ductile enough to provide continued resistance during crack growth. For fully plastic crack growth in low strength alloys, existing asymptotic solutions for elastic-plastic growing cracks are not applicable because they reach the fracture strain only in regions small compared to the inhomogeneities of the actual fracture process. For the limiting case of non-hardening fully-plastic plane strain crack growth, in a number of geometries and loadings the near-tip fields are characterized in terms of three parameters: an effective angle 2{theta}{sub s} between a pair of slip planes, and the normal stress {sigma}{sub s} and the increment of displacement {delta}u{sub s} across the planes. This three-parameter characterization is in contrast to the one- or two-parameter (K or J and T or Q) characterization in linear or non-linear elastic fracture mechanics. These {theta}{sub s}, {sigma}{sub s}, and {delta}u{sub s} parameters are found form the far-field geometries and loadings through slip line fields or least upper bound analyses based on circular arcs. The resulting crack growth, in terms of the crack tip opening angle (CTOA), is a function of {theta}{sub s}, {sigma}{sub s}, and the material. The geometry of the crack growing between two moving slip planes emanating from its tip reduces this function to the critical fracture shear strain left behind the slip planes, {gamma}f, as a function of {sigma}{sub s}. {gamma}f({sigma}{sub s}) is found theoretically from a hole initiation and growth model. It is also found from preliminary fully plastic crack growth experiments on unequally grooved specimens with fixed-grip extension or 4-point bending of a 1018 CF steel.

  5. In situ investigation of high humidity stress corrosion cracking of 7075 aluminum alloy by three-dimensional (3D) X-ray synchrotron tomography

    SciTech Connect (OSTI)

    Singh, S. S.; Williams, J. J.; Lin, M. F.; Xiao, X.; De Carlo, F.; Chawla, N.

    2014-05-14

    In situ X-ray synchrotron tomography was used to investigate the stress corrosion cracking behavior of under-aged Al–Zn–Mg–Cu alloy in moisture. The discontinuous surface cracks (crack jumps) mentioned in the literature are actually a single continuous and tortuous crack when observed in three dimension (3D). Contrary to 2D measurements made at the surface which suggest non-uniform crack growth rates, 3D measurements of the crack length led to a much more accurate measurement of crack growth rates.

  6. In situ investigation of high humidity stress corrosion cracking of 7075 aluminum alloy by three-dimensional (3D) X-ray synchrotron tomography

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Singh, S. S.; Williams, J. J.; Lin, M. F.; Xiao, X.; De Carlo, F.; Chawla, N.

    2014-05-14

    In situ X-ray synchrotron tomography was used to investigate the stress corrosion cracking behavior of under-aged Al–Zn–Mg–Cu alloy in moisture. The discontinuous surface cracks (crack jumps) mentioned in the literature are actually a single continuous and tortuous crack when observed in three dimension (3D). Contrary to 2D measurements made at the surface which suggest non-uniform crack growth rates, 3D measurements of the crack length led to a much more accurate measurement of crack growth rates.

  7. Fatigue-crack propagation in aluminum-lithium alloys processed by power and ingot metallurgy

    SciTech Connect (OSTI)

    Venkateswara Rao, K.T.; Ritchie, R.O. ); Kim, N.J. ); Pizzo, P.P. )

    1990-04-01

    Fatigue-crack propagation behavior in powder-metallurgy (P/M) aluminum-lithium alloys, namely, mechanically-alloyed (MA) Al-4.0Mg-1.5Li-1.1C-0.80{sub 2} (Inco 905-XL) and rapid-solidification-processed (RSP) Al-2.6Li-1.0Cu-0.5Mg-0.5Zr (Allied 644-B) extrusions, has been studied, and results compared with data on an equivalent ingot-metallurgy (I/M) Al-Li alloy, 2090-T81 plate. Fatigue-crack growth resistance of the RSP Al-Li alloy is found to be comparable to the I/M Al-Li alloy; in contrast, crack velocities in MA 905-XL extrusions are nearly three orders of magnitude faster. Growth-rate response in both P/M Al-Li alloys, however, is high anisotropic. Results are interpreted in terms of the microstructural influence of strengthening mechanism, slip mode, grain morphology and texture on the development of crack-tip shielding from crack-path deflection and crack closure. 14 refs., 7 figs., 2 tabs.

  8. Sonic IR crack detection of aircraft turbine engine blades with multi-frequency ultrasound excitations

    SciTech Connect (OSTI)

    Zhang, Ding; Han, Xiaoyan; Newaz, Golam

    2014-02-18

    Effectively and accurately detecting cracks or defects in critical engine components, such as turbine engine blades, is very important for aircraft safety. Sonic Infrared (IR) Imaging is such a technology with great potential for these applications. This technology combines ultrasound excitation and IR imaging to identify cracks and flaws in targets. In general, failure of engine components, such as blades, begins with tiny cracks. Since the attenuation of the ultrasound wave propagation in turbine engine blades is small, the efficiency of crack detection in turbine engine blades can be quite high. The authors at Wayne State University have been developing the technology as a reliable tool for the future field use in aircraft engines and engine parts. One part of the development is to use finite element modeling to assist our understanding of effects of different parameters on crack heating while experimentally hard to achieve. The development has been focused with single frequency ultrasound excitation and some results have been presented in a previous conference. We are currently working on multi-frequency excitation models. The study will provide results and insights of the efficiency of different frequency excitation sources to foster the development of the technology for crack detection in aircraft engine components.

  9. Effects of hydrogen on electropotential monitoring of stress corrosion crack growth

    SciTech Connect (OSTI)

    Thompson, C.D.; Carey, D.M.; Perazzo, N.L.

    1997-08-01

    Electropotential monitoring (EPM) has a crack growth measurement resolution that is an order of magnitude greater than methods that rely on crack mouth opening displacement. However, two phenomena have been identified that compromise the accuracy of the EPM technique. Coolant hydrogen concentrations above those needed to chemically reduce nickel oxide to metallic nickel cause EPM to underestimate the true crack length. The metallic nickel provides an electrical conduction path at contact points across the irregular crack surface thereby lowering the EPM potential. The coolant hydrogen concentration at which this reduction occurs is temperature dependent and correlates with an abrupt decrease in the rate of SCC crack growth. It was also found that EPM can indicate large crack growth when none actually exists. At temperatures > 315 C (600 F) the electrical resistivity of mill annealed Alloy 600 increased by as much as 5% in a period of weeks or months. Each 1% increase in resistivity results in a bias in the EPM indicated cracklength of about 0.2 mm (0.008 inches). Smaller changes in the electrical resistivity of other alloys have been measured which rank as EN52> X-750> 304SS> nickel. It has been shown that these resistivity changes occur during exposure to high temperature water or inert gas. Strategies to minimize the effects of these two phenomena on EPM measurement are discussed.

  10. Landau damping effects and evolutions of energy spread in small isochronous ring

    SciTech Connect (OSTI)

    Li, Yingjie; Wang, Langfa; Lin, Fanglei

    2014-11-01

    This paper presents the Landau damping effects on the microwave instability of a coasting long bunch in an isochronous ring due to finite energy spread and emittance. Our two-dimensional (2D) dispersion relation gives more accurate predictions of the microwave instability growth rates of short-wavelength perturbations than the conventional 1D formula. The long-term evolution of energy spread is also studied by measurements and simulations.

  11. Point spread function of the optical needle super-oscillatory lens

    SciTech Connect (OSTI)

    Roy, Tapashree; Rogers, Edward T. F.; Yuan, Guanghui; Zheludev, Nikolay I.

    2014-06-09

    Super-oscillatory optical lenses are known to achieve sub-wavelength focusing. In this paper, we analyse the imaging capabilities of a super-oscillatory lens by studying its point spread function. We experimentally demonstrate that a super-oscillatory lens can generate a point spread function 24% smaller than that dictated by the diffraction limit and has an effective numerical aperture of 1.31 in air. The object-image linear displacement property of these lenses is also investigated.

  12. Extensile cracking in porous rock under differential compressive stress

    SciTech Connect (OSTI)

    Myer, L.R.; Kemeny, J.M.; Zheng, Z.

    1992-08-01

    Under differential compressive stress rocks exhibit nonlinear deformation that includes initial compaction, near-linear elastic behavior, and strain-hardening followed by strain-softening and dilation (or compaction in clastic rocks) and localization. This behavior derives largely from changes in the microstructure of the rocks. Much of it has been attributed to the growth of extensile microcracks. The stress-induced microstructural changes brought about by successively more complicated states of stress produced by uniaxial and triaxial compression of circular cylinders, axisymmetric stresses in hollow cylinders, and indentation by hemispheres in Indiana limestone and Berea sandstone have been preserved using Wood`s metal porosimetry. In this technique molten Wood`s metal at about 100{degrees}C is used as a pore fluid at a pressure of about 10 MPa, and the experiments are conducted using the concepts of effective stress. At the deformation state of interest, the temperature is lowered to solidify the metal, thereby preserving the microstructure as it exists under load and facilitating subsequent preparation of the specimen for microscopic study. Mode I microcrack growth is observed to occur by a variety of mechanisms such as bending, point loading and sliding cracks. The effects of this are analyzed using an elastic continuum within which Mode II displacement across microcracks and Mode I microcrack growth results from heterogeneous stress concentrations that produce local tensile stresses. While the continuum model replicates many of the observations, it fails to account for localization by en echelon arrays of extensile microcracks that precede macroscopic shear faulting. Using a {open_quotes}zero order{close_quotes} continuum approximation, the spatially stochastic distribution of grains in clastic rocks is shown to be important in the formation of the en echelon arrays of microcracks that form shear bands. 63 refs., 26 figs., 1 tab.

  13. Alkaline intergranular corrosion and stress corrosion cracking of Alloy 600

    SciTech Connect (OSTI)

    Nagano, N.

    1996-12-31

    Intergranular corrosion (IGC), often termed IGA, and intergranular stress corrosion cracking (IGSCC) have continued to occur on mill-annealed (MA) Alloy 600 tubing in the secondary side of steam generators, which are still serious corrosion instances in operating pressurized water reactors. The IGC and IGSCC phenomena have occurred on MA Alloy 600 at the crevice between the tube and tube support plate, in which a high concentration of caustic solution is formed under dry and wet conditions at high temperature. A review of technical articles has been performed concerning environmental and metallurgical factors affecting the IGC and IGSCC, and their mechanistic aspects. A combination of IGC and IGSCC, one of the most common modes of corrosion on the secondary side of steam generators, occurs in a specific potential region, at the active-passive transition potential, in a concentrated caustic solution at elevated temperature. The anodic dissolution of Alloy 600 increases as the temperature of caustic solutions is increased. The corrosion rate for each constituent of Alloy 600 such as nickel, chromium, iron or chromium carbide is influenced differently by temperature, resulting in various effects on the characteristics of corrosion protective surface films. Increase in chromium content and thermal treatment at 700 C are beneficial for IGC and IGSCC resistance. IGC is intergranular corrosion, and IGSCC is initiated above a critical applied stress. Grain boundary chromium carbides such as Cr{sub 7}C{sub 3} and Cr{sub 23}C{sub 6} have been formed to increase resistance to IGC and IGSCC. Several theories have been proposed concerning the roles of chromium carbides at grain boundaries. Some specific theories are focused on in this paper with supporting data.

  14. Cracking of n-butane catalyzed by iron- and maganese-promoted sulfated zirconia

    SciTech Connect (OSTI)

    Cheung, T.K.; d`Itri, J.L.; Gates, B.C.

    1995-05-01

    Fe- and Mn-promoted sulfated zirconia was used to catalyze the conversion of n-butane at atmospheric pressure and n-butane partial pressures in the range of 0.0025-0.01 atm. At temperatures <225{degrees}C, the significant reactions were isomerization and disproportionation; in the range of 225-300{degrees}C, these reactions were accompanied by cracking, and at temperatures >350{degrees}C, cracking and isomerization occurred. Catalyst deactivation, resulting at least in part from coke formation, was rapid. The primary cracking products were methane, ethane, ethylene, and propylene. The observation of these products along with an ethane/ethylene molar ratio of nearly 1 at 450{degrees}C is consistent with cracking occurring, at least in part, by the Haag-Dessau mechanism, whereby the strongly acidic catalyst protonates n-butane to give carbonium ions. The rate of methane formation from n-butane cracking catalyzed by Fe- and Mn-promoted sulfated zirconia at 450{degrees}C was about 3 x 10{sup {minus}9}mol/(g of catalyst {center_dot}s). This comparison suggests that the catalytic activity of the promoted sulfated zirconia at 450{degrees}C is about the same as that of the zeolite, although its activity for n-butane isomerization and disproportionation at temperatures <100{degrees}C is orders of magnitude greater than those of zeolites. Thus the indication of superacidity of the promoted sulfated zirconia does not extend to high temperatures. The results raise questions about the nature of the presumed superacidity: perhaps the low-temperature reactions may involve catalyst functions other than the acidic function responsible for high-temperature cracking reactions or perhaps superacidic sites may be very rapidly poisoned at cracking temperatures. 14 refs., 8 figs., 3 tabs.

  15. Unified continuum damage model for matrix cracking in composite rotor blades

    SciTech Connect (OSTI)

    Pollayi, Hemaraju; Harursampath, Dineshkumar

    2015-03-10

    This paper deals with modeling of the first damage mode, matrix micro-cracking, in helicopter rotor/wind turbine blades and how this effects the overall cross-sectional stiffness. The helicopter/wind turbine rotor system operates in a highly dynamic and unsteady environment leading to severe vibratory loads present in the system. Repeated exposure to this loading condition can induce damage in the composite rotor blades. These rotor/turbine blades are generally made of fiber-reinforced laminated composites and exhibit various competing modes of damage such as matrix micro-cracking, delamination, and fiber breakage. There is a need to study the behavior of the composite rotor system under various key damage modes in composite materials for developing Structural Health Monitoring (SHM) system. Each blade is modeled as a beam based on geometrically non-linear 3-D elasticity theory. Each blade thus splits into 2-D analyzes of cross-sections and non-linear 1-D analyzes along the beam reference curves. Two different tools are used here for complete 3-D analysis: VABS for 2-D cross-sectional analysis and GEBT for 1-D beam analysis. The physically-based failure models for matrix in compression and tension loading are used in the present work. Matrix cracking is detected using two failure criterion: Matrix Failure in Compression and Matrix Failure in Tension which are based on the recovered field. A strain variable is set which drives the damage variable for matrix cracking and this damage variable is used to estimate the reduced cross-sectional stiffness. The matrix micro-cracking is performed in two different approaches: (i) Element-wise, and (ii) Node-wise. The procedure presented in this paper is implemented in VABS as matrix micro-cracking modeling module. Three examples are presented to investigate the matrix failure model which illustrate the effect of matrix cracking on cross-sectional stiffness by varying the applied cyclic load.

  16. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels in BWR Environments

    SciTech Connect (OSTI)

    Chen, Y.; Chopra, O. K.; Gruber, Eugene E.; Shack, William J.

    2010-06-01

    The internal components of light water reactors are exposed to high-energy neutron irradiation and high-temperature reactor coolant. The exposure to neutron irradiation increases the susceptibility of austenitic stainless steels (SSs) to stress corrosion cracking (SCC) because of the elevated corrosion potential of the reactor coolant and the introduction of new embrittlement mechanisms through radiation damage. Various nonsensitized SSs and nickel alloys have been found to be prone to intergranular cracking after extended neutron exposure. Such cracks have been seen in a number of internal components in boiling water reactors (BWRs). The elevated susceptibility to SCC in irradiated materials, commonly referred to as irradiation-assisted stress corrosion cracking (IASCC), is a complex phenomenon that involves simultaneous actions of irradiation, stress, and corrosion. In recent years, as nuclear power plants have aged and irradiation dose increased, IASCC has become an increasingly important issue. Post-irradiation crack growth rate and fracture toughness tests have been performed to provide data and technical support for the NRC to address various issues related to aging degradation of reactor-core internal structures and components. This report summarizes the results of the last group of tests on compact tension specimens from the Halden-II irradiation. The IASCC susceptibility of austenitic SSs and heat-affected-zone (HAZ) materials sectioned from submerged arc and shielded metal arc welds was evaluated by conducting crack growth rate and fracture toughness tests in a simulated BWR environment. The fracture and cracking behavior of HAZ materials, thermally sensitized SSs and grain-boundary engineered SSs was investigated at several doses (?3 dpa). These latest results were combined with previous results from Halden-I and II irradiations to analyze the effects of neutron dose, water chemistry, alloy compositions, and welding and processing conditions on IASCC

  17. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; Busby, Jeremy T.

    2015-08-24

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In this paper, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lackmore » of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. Also, the cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.« less

  18. Environmentally assisted cracking in light water reactors. Semiannual report, July 1998-December 1998.

    SciTech Connect (OSTI)

    Chopra, O. K.; Chung, H. M.; Gruber, E. E.; Kassner, T. F.; Ruther, W. E.; Shack, W. J.; Smith, J. L.; Soppet, W. K.; Strain; R. V.

    1999-10-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors from July 1998 to December 1998. Topics that have been investigated include (a) environmental effects on fatigue S-N behavior of primary pressure boundary materials, (b) irradiation-assisted stress corrosion cracking of austenitic stainless steels (SSs), and (c) EAC of Alloys 600 and 690. Fatigue tests have been conducted to determine the crack initiation and crack growth characteristics of austenitic SSs in LWR environments. Procedures are presented for incorporating the effects of reactor coolant environments on the fatigue life of pressure vessel and piping steels. Slow-strain-rate tensile tests and posttest fractographic analyses were conducted on several model SS alloys irradiated to {approx}0.3 and 0.9 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV) in helium at 289 C in the Halden reactor. The results have been used to determine the influence of alloying and impurity elements on the susceptibility of these steels to irradiation-assisted stress corrosion cracking. Fracture toughness J-R curve tests were also conducted on two heats of Type 304 SS that were irradiated to {approx}0.3 x 10{sup 21} n {center_dot} cm{sup -2} in the Halden reactor. Crack-growth-rate tests have been conducted on compact-tension specimens of Alloys 600 and 690 under constant load to evaluate the resistance of these alloys to stress corrosion cracking in LWR environments.

  19. Multi-component catalyst mixture and process for catalytic cracking of heavy hydrocarbon feed to lighter products

    SciTech Connect (OSTI)

    Herbst, J.A.; Owen, H.; Schipper, P.H.

    1991-10-08

    This paper describes a catalytic cracking catalyst. It comprises: a bulk conversion cracking catalyst containing at least one component with an equivalent pore size of at least about 7 angstroms in a matrix, the bulk conversion cracking catalyst having physical properties which permit use in a fluidized or moving bed catalytic cracking reactor; a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin cracking/isomerization activity; and a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin aromatization activity, and wherein the upgrading catalysts have substantially the same physical properties as the bulk conversion cracking catalyst.

  20. Mode I and mixed I/III crack initiation and propagation behavior of V-4Cr-4Ti alloy at 25{degrees}C

    SciTech Connect (OSTI)

    Li, H.X.; Kurtz, R.J.; Jones, R.H.

    1997-04-01

    The mode I and mixed-mode I/III fracture behavior of the production-scale heat (No. 832665) of V-4Cr-4Ti has been investigated at 25{degrees}C using compact tension (CT) specimens for a mode I crack and modified CT specimens for a mixed-mode I/III crack. The mode III to mode I load ratio was 0.47. Test specimens were vacuum annealed at 1000{degrees}C for 1 h after final machining. Both mode I and mixed-mode I/III specimens were fatigue cracked prior to J-integral testing. It was noticed that the mixed-mode I/III crack angle decreased from an initial 25 degrees to approximately 23 degrees due to crack plane rotation during fatigue cracking. No crack plane rotation occurred in the mode I specimen. The crack initiation and propagation behavior was evaluated by generating J-R curves. Due to the high ductility of this alloy and the limited specimen thickness (6.35 mm), plane strain requirements were not met so valid critical J-integral values were not obtained. However, it was found that the crack initiation and propagation behavior was significantly different between the mode I and the mixed-mode I/III specimens. In the mode I specimen crack initiation did not occur, only extensive crack tip blunting due to plastic deformation. During J-integral testing the mixed-mode crack rotated to an increased crack angle (in contrast to fatigue precracking) by crack blunting. When the crack initiated, the crack angle was about 30 degrees. After crack initiation the crack plane remained at 30 degrees until the test was completed. Mixed-mode crack initiation was difficult, but propagation was easy. The fracture surface of the mixed-mode specimen was characterized by microvoid coalescence.

  1. Production of low axial energy spread ion beams with multicusp sources

    SciTech Connect (OSTI)

    Lee, Y.H.Y.

    1998-05-01

    Multicusp ion sources are capable of producing ions with low axial energy spread which are necessary in applications such as: ion projection lithography (IPL) and focused ion beams for the next generation lithographic tools and nuclear science experiments such as radioactive ion beam production. The axial ion energy spread for multicusp source is approximately 6 eV which is too large for IPL and radioactive ion beam applications. The addition of a magnetic filter which consists of a pair of permanent magnets to the multicusp source reduces the energy spread considerably. The reduction is due to the improvement in the uniformity of the axial plasma potential distribution in the discharge region. Axial ion energy spread of the filament driven ion source has been measured using three different techniques. In all cases, it was found to be less than 2 eV. Energy spread of the radio frequency (RF) driven source has also been explored, and it was found to be less than 3 eV with the proper RF-shielding. A new multicusp source configuration has been designed and constructed to further reduce the energy spread. To achieve a more uniform axial plasma potential distribution, a cylindrical magnetic filter has been designed and constructed for a 2-cm-diameter source. This new source configuration, the co-axial source, is new in its kind. The energy spread in this source has been measured to be a record low of 0.6 eV. Because of the novelty of this device, some plasma parameters inside the source have been studied. Langmuir probe has been used to measure the plasma potential, the electron temperature and the density distribution.

  2. Spreading of crude petroleum in brash ice; Effects of oil`s physical properties and water current

    SciTech Connect (OSTI)

    Sayed, M.; Kotlyar, L.S.; Sparks, B.D.

    1994-12-31

    Experiments were conducted in a refrigerated, circulating current flume to examine crude oil spreading in brash ice. Amauligak, Hibernia and Norman Wells crudes were tested. Measurements of the physical properties of the oils were also conducted, including: surface and interfacial tensions as well as viscosities. Spreading coefficients were calculated from measured surface and interfacial tensions. Results were obtained for original and weathered oils. For the spreading tests, spill volumes up to 3 liters and water currents up to 0.55 m/s were used. Tests were done using both fresh water ice and saline ice. Slick dimensions were measured, and modes of oil spreading were observed. Slick dimensions depended on oil type, but were not influenced by water current. Oils of high spreading coefficient and low viscosity spread over larger areas than those with low spreading coefficient and high viscosity.

  3. Counter-intuitive experimental evidence on the initiation of radical crack in ceramic thin films at the atomic scale

    SciTech Connect (OSTI)

    Zhuang, Chunqiang Li, Zhipeng; Lin, Songsheng

    2015-10-15

    The basic issue related to radial crack in ceramic thin films has received considerable attention due to the fact that the radial crack plays an important role in evaluating the toughness properties of ceramic materials. In this work, an atomic-scale new experimental evidence is clearly presented to reveal the counter-intuitive initiation, the nucleation and the propagation mechanism of the radial crack in Al-Cr-N ceramic thin films.

  4. Grain Boundary Character Along Intergranular Stress Corrosion Crack Paths in Austenitic Stainless Alloys Removed from High-Temperature Water Service

    SciTech Connect (OSTI)

    Gertsman, Valerii Y.; Bruemmer, Stephen M.

    2002-01-01

    Stress-corrosion cracks produced in high-temperature water environments were examined in alloy 600 and stainless steel samples. The alloy 600 samples were removed from pressurized-water reactor (PWR) steam generator tubing after exhibiting cracking in service or after model-boiler stress corrosion cracking tests. The 304 and 316 stainless steel samples also experienced intergranular stress corrosion cracking (IGSCC) in high-temperature-water environments similar to a PWR steam generator. Grain boundary misorientations were measured along IG crack paths as well as in the bulk. In general, only twin Sigma 3 boundaries exhibited improved resistance to crack propagation. If the Sigma 3 were factored out, the fractions of grain boundary types of cracked boundaries corresponded to their frequency of occurrence in the bulk alloy. Other boundaries with coincident site lattice misorientations, including Sigma 9 and Sigma 27, were observed to crack. The cracks were often (but not always) arrested at grain boundary junctions containing Sigma 3 boundaries. The results obtained indicate that grain boundary crystallography does not fully determine its susceptibility to IGSCC in typical commercial alloys. Other factors must be taken into account when assessing material?s propensity to IG failure.

  5. Arrest of propagating brittle cracks in low toughness pipe with clock spring reinforcements. Topical report, December 1992-November 1995

    SciTech Connect (OSTI)

    Block, N.; Kishel, J.; Stephens, D.R.

    1995-12-01

    Results obtained in this project generally correlated with work earlier by NCF Industries in 1990, although a greater number of brittle cracks were generated in most of the tests in this project. They verified that design of an external arrest section is much more stringent for termination of multiple brittle cracks at temperatures providing lower shelf toughness of the pipe steel. Arrest of brittle cracks appears feasible with tightly applied external fiberglass wraps of proper design. According, additional work to define design needed for reproducible arrests of multiple brittle cracks by Clock Spring is warranted.

  6. Spreading dynamics of a partially wetting water film atop a MHz substrate vibration

    SciTech Connect (OSTI)

    Altshuler, Gennady; Manor, Ofer

    2015-10-15

    A MHz vibration, or an acoustic wave, propagating in a solid substrate may support the convective spreading of a liquid film. Previous studies uncovered this ability for fully wetting silicon oil films under the excitation of a MHz Rayleigh surface acoustic wave (SAW), propagating in a lithium niobate substrate. Partially wetting de-ionized water films, however, appeared immune to this spreading mechanism. Here, we use both theory and experiment to reconsider this situation and show partially wetting water films may spread under the influence of a propagating MHz vibration. We demonstrate distinct capillary and convective (vibrational/acoustic) spreading regimes that are governed by a balance between convective and capillary mechanisms, manifested in the non-dimensional number θ{sup 3}/We, where θ is the three phase contact angle of the liquid with the solid substrate and We ≡ ρU{sup 2}H/γ; ρ, γ, H, and U are the liquid density, liquid/vapour surface tension, characteristic film thickness, and the characteristic velocity amplitude of the propagating vibration on the solid surface, respectively. Our main finding is that the vibration will support a continuous spreading motion of the liquid film out of a large reservoir if the convective mechanism prevails (θ{sup 3}/We < 1); otherwise (θ{sup 3}/We > 1), the dynamics of the film is governed by the capillary mechanism.

  7. Fracture behavior of ceramic laminates in bending-I. Modeling of crack propagation

    SciTech Connect (OSTI)

    Phillipps, A.J.; Clegg, W.J.; Clyne, T.W. . Dept. of Materials Science and Metallurgy)

    1993-03-01

    This paper concerns the fracture behavior of specimens made up of ceramic sheets, separated by thin interlayers, which act to deflect cracks and thus to prevent catastrophic failure of the specimen. The treatment is divided into two parts. In this paper, the behavior of this type of material during bending is quantitatively modeled. The model is based on through-thickness cracks propagating when a critical stress is reached and interfacial cracks then advancing a distance dictated by the available energy. The variation in laminae strengths is modeled using a Monte Carlo method to determine the strength of successive laminae for a given Weibull modulus. The model is used to predict load/displacement plots and to explore the effects of changes in loading geometry and specimen variables, including Young's modulus, lamina strength, loading span, interfacial toughness, as well as lamina and sample thickness. A distinction is drawn between the energy actually absorbed in causing complete failure of the specimen as measured from the area under the load/displacement curve, and the amount of energy necessary to cause the crack propagation which occurred. These differ if the energy available to drive the interfacial cracks is more than sufficient for them to reach the ends of the specimen or if energy is dissipated elsewhere in the system. A criterion is derived by which specimens can be designed so as to minimize the difference between these two quantities. The significance of this concept in optimizing the toughness of these laminated materials is briefly discussed.

  8. Simulation of crack propagation in fiber-reinforced concrete by fracture mechanics

    SciTech Connect (OSTI)

    Zhang Jun; Li, Victor C

    2004-02-01

    Mode I crack propagation in fiber-reinforced concrete (FRC) is simulated by a fracture mechanics approach. A superposition method is applied to calculate the crack tip stress intensity factor. The model relies on the fracture toughness of hardened cement paste (K{sub IC}) and the crack bridging law, so-called stress-crack width ({sigma}-{delta}) relationship of the material, as the fundamental material parameters for model input. As two examples, experimental data from steel FRC beams under three-point bending load are analyzed with the present fracture mechanics model. A good agreement has been found between model predictions and experimental results in terms of flexural stress-crack mouth opening displacement (CMOD) diagrams. These analyses and comparisons confirm that the structural performance of concrete and FRC elements, such as beams in bending, can be predicted by the simple fracture mechanics model as long as the related material properties, K{sub IC} and ({sigma}-{delta}) relationship, are known.

  9. Effect of heat treatment on caustic stress corrosion cracking behavior of alloy 600

    SciTech Connect (OSTI)

    Sung, J.K.

    1999-12-01

    Constant elongation rate tests (CERT) were conducted to evaluate the effect of heat treatment on intergranular stress corrosion cracking (IGSCC) susceptibility of alloy 600 (UNS NO6600) in 140 C and 50% caustic solution at {minus}900 mV vs saturated calomel electrode (SCE). Results showed: (1) Heat treatment at low temperature for a long time (600 C for 260 h) led to a material that was not susceptible to caustic intergranular (IG) cracking. Increase in heat treatment temperature enhanced IG cracking susceptibility. Caustic IGSCC susceptibility was at maximum near the carbon solubility limit. However, when the heat treatment temperature was higher than the carbon solubility limit, a significant decrease in crack growth rate was observed. (2) Grain boundaries acted as a preferential crack path when grain boundary carbon segregation was likely. Thermodynamic considerations suggested that severe caustic IGSCC susceptibility near the carbon solubility limit could be explained in terms of carbon segregation at the grain boundaries. (3) IGSCC in caustic solution did not seem to be caused by chromium depletion. (4) Although formation of semi-continuous IG carbides and IGSCC resistance seemed to exhibit a similar chronological response with heat treatment, it was unlikely that grain boundary IG carbides played a role in caustic IGSCC susceptibility.

  10. Fracture toughness results and preliminary analysis for International Cooperative Test Program on specimens containing surface cracks

    SciTech Connect (OSTI)

    Reuter, W.G.; Elfer, N.C.; Hull, D.A.; Newman, J.C. Jr.; Munz, D.; Panontin, T.L.

    1997-12-31

    Specimens containing surface cracks were tested in either tension or bending to compare the stress intensity factor at failure with plane strain fracture toughness (K{sub Ic}) in an International Cooperative Test Program. The material was heat treated to {sigma}{sub ys} = 1 587 MPa and K{sub Ic} = 54 MPa m{sub 1/2}. Because substantial stable crack growth occurred for some specimens, the test plan was modified to include detecting the onset of crack growth. It is shown that P{sub max} and the original fatigue precrack size cannot be employed to calculate K{sub max} for comparison with K{sub Ic} when significant stable crack growth occurs. However, using P{sub init} (load at which stable crack growth is initiated) and the original fatigue precrack size to calculate K{sub max} or K{sub {phi}=30{degree}} provides a very useful comparison with K{sub Ic}. The influence of variations in fatigue precrack configuration on test results are also discussed.

  11. Cracking of simulated oil refinery off-gas over a coal char, petroleum coke, and quartz

    SciTech Connect (OSTI)

    Yuan Zhang; Jin-hu Wu; Dong-ke Zhang

    2008-03-15

    The cracking of oil refinery off-gas, simulated with a gas mixture containing methane (51%), ethylene (21.4%), ethane (21.1%), and propane (6.5%), over a coal char, petroleum coke, and quartz, respectively, has been studied in a fixed bed reactor. The experiments were performed at temperatures between 850 and 1000{sup o}C and at atmospheric pressure. The results show that the conversions of all species considered increased with increasing temperature. Ethane and propane completely decomposed over all three bed materials in the temperature range investigated. However, the higher initial conversion rates of methane and ethylene cracking at all temperatures were observed only over the coal char and not on the petroleum coke and quartz, indicating a significant catalytic effect of the coal char on methane and ethylene cracking. Methane and ethylene conversions decreased with reaction time due to deactivation of the coal char by carbon deposition on the char surface and, in the later stage of a cracking experiment, became negative, suggesting that methane and ethylene had been formed during the cracking of ethane and propane. 16 refs., 13 figs., 2 tabs.

  12. Detection of submicron scale cracks and other surface anomalies using positron emission tomography

    DOE Patents [OSTI]

    Cowan, Thomas E.; Howell, Richard H.; Colmenares, Carlos A.

    2004-02-17

    Detection of submicron scale cracks and other mechanical and chemical surface anomalies using PET. This surface technique has sufficient sensitivity to detect single voids or pits of sub-millimeter size and single cracks or fissures of millimeter size; and single cracks or fissures of millimeter-scale length, micrometer-scale depth, and nanometer-scale length, micrometer-scale depth, and nanometer-scale width. This technique can also be applied to detect surface regions of differing chemical reactivity. It may be utilized in a scanning or survey mode to simultaneously detect such mechanical or chemical features over large interior or exterior surface areas of parts as large as about 50 cm in diameter. The technique involves exposing a surface to short-lived radioactive gas for a time period, removing the excess gas to leave a partial monolayer, determining the location and shape of the cracks, voids, porous regions, etc., and calculating the width, depth, and length thereof. Detection of 0.01 mm deep cracks using a 3 mm detector resolution has been accomplished using this technique.

  13. The effect of residuals on the presence of intergranular surface cracks on continuously cast billets

    SciTech Connect (OSTI)

    Wijngaarden, M.J.U.T. van; Visagie, G.P.

    1996-12-31

    During 1991, Iscor Vereeniging experienced a dramatic increase in the rejection rate of specialty steel bars rolled from continuously cast billets due to the presence of seams on the bars. The seams originated from tearing of the billets during the first 2 passes in the roughing mill during hot rolling. The defective billets were found to contain fine intergranular cracks on the surface. Such cracks have been described in the literature and have been attributed to the presence of high levels of residuals resulting in the well-known phenomenon of surface hot shortness which results from the enrichment of residuals at the grain boundaries after preferential oxidation of iron during scaling of the steel. The present investigation revealed that the effect of residuals on intergranular surface cracking is a complex interaction between steel composition and casting conditions such as casting speed, intensity of secondary cooling, section size, and mold type. This paper quantifies the effect of residuals on the intergranular surface cracking of continuously cast billets and quantitatively relates the incidence of these cracks to parameters which can be controlled during steelmaking and continuous casting.

  14. Melt spreading code assessment, modifications, and application to the EPR core catcher design.

    SciTech Connect (OSTI)

    Farmer, M. T .; Nuclear Engineering Division

    2009-03-30

    The Evolutionary Power Reactor (EPR) is under consideration by various utilities in the United States to provide base load electrical production, and as a result the design is undergoing a certification review by the U.S. Nuclear Regulatory Commission (NRC). The severe accident design philosophy for this reactor is based upon the fact that the projected power rating results in a narrow margin for in-vessel melt retention by external cooling of the reactor vessel. As a result, the design addresses ex-vessel core melt stabilization using a mitigation strategy that includes: (1) an external core melt retention system to temporarily hold core melt released from the vessel; (2) a layer of 'sacrificial' material that is admixed with the melt while in the core melt retention system; (3) a melt plug in the lower part of the retention system that, when failed, provides a pathway for the mixture to spread to a large core spreading chamber; and finally, (4) cooling and stabilization of the spread melt by controlled top and bottom flooding. The overall concept is illustrated in Figure 1.1. The melt spreading process relies heavily on inertial flow of a low-viscosity admixed melt to a segmented spreading chamber, and assumes that the melt mass will be distributed to a uniform height in the chamber. The spreading phenomenon thus needs to be modeled properly in order to adequately assess the EPR design. The MELTSPREAD code, developed at Argonne National Laboratory, can model segmented, and both uniform and nonuniform spreading. The NRC is thus utilizing MELTSPREAD to evaluate melt spreading in the EPR design. MELTSPREAD was originally developed to support resolution of the Mark I containment shell vulnerability issue. Following closure of this issue, development of MELTSPREAD ceased in the early 1990's, at which time the melt spreading database upon which the code had been validated was rather limited. In particular, the database that was utilized for initial validation consisted

  15. Methods and apparatuses for self-generating fault-tolerant keys in spread-spectrum systems

    DOE Patents [OSTI]

    Moradi, Hussein; Farhang, Behrouz; Subramanian, Vijayarangam

    2015-12-15

    Self-generating fault-tolerant keys for use in spread-spectrum systems are disclosed. At a communication device, beacon signals are received from another communication device and impulse responses are determined from the beacon signals. The impulse responses are circularly shifted to place a largest sample at a predefined position. The impulse responses are converted to a set of frequency responses in a frequency domain. The frequency responses are shuffled with a predetermined shuffle scheme to develop a set of shuffled frequency responses. A set of phase differences is determined as a difference between an angle of the frequency response and an angle of the shuffled frequency response at each element of the corresponding sets. Each phase difference is quantized to develop a set of secret-key quantized phases and a set of spreading codes is developed wherein each spreading code includes a corresponding phase of the set of secret-key quantized phases.

  16. Methods and apparatuses using filter banks for multi-carrier spread-spectrum signals

    SciTech Connect (OSTI)

    Moradi, Hussein; Farhang, Behrouz; Kutsche, Carl A

    2014-10-14

    A transmitter includes a synthesis filter bank to spread a data symbol to a plurality of frequencies by encoding the data symbol on each frequency, apply a common pulse-shaping filter, and apply gains to the frequencies such that a power level of each frequency is less than a noise level of other communication signals within the spectrum. Each frequency is modulated onto a different evenly spaced subcarrier. A demodulator in a receiver converts a radio frequency input to a spread-spectrum signal in a baseband. A matched filter filters the spread-spectrum signal with a common filter having characteristics matched to the synthesis filter bank in the transmitter by filtering each frequency to generate a sequence of narrow pulses. A carrier recovery unit generates control signals responsive to the sequence of narrow pulses suitable for generating a phase-locked loop between the demodulator, the matched filter, and the carrier recovery unit.

  17. Methods and apparatuses using filter banks for multi-carrier spread spectrum signals

    DOE Patents [OSTI]

    Moradi, Hussein; Farhang, Behrouz; Kutsche, Carl A.

    2016-06-14

    A transmitter includes a synthesis filter bank to spread a data symbol to a plurality of frequencies by encoding the data symbol on each frequency, apply a common pulse-shaping filter, and apply gains to the frequencies such that a power level of each frequency is less than a noise level of other communication signals within the spectrum. Each frequency is modulated onto a different evenly spaced subcarrier. A demodulator in a receiver converts a radio frequency input to a spread-spectrum signal in a baseband. A matched filter filters the spread-spectrum signal with a common filter having characteristics matched to the synthesis filter bank in the transmitter by filtering each frequency to generate a sequence of narrow pulses. A carrier recovery unit generates control signals responsive to the sequence of narrow pulses suitable for generating a phase-locked loop between the demodulator, the matched filter, and the carrier recovery unit.

  18. Methods and apparatuses using filter banks for multi-carrier spread-spectrum signals

    DOE Patents [OSTI]

    Moradi, Hussein; Farhang, Behrouz; Kutsche, Carl A

    2014-05-20

    A transmitter includes a synthesis filter bank to spread a data symbol to a plurality of frequencies by encoding the data symbol on each frequency, apply a common pulse-shaping filter, and apply gains to the frequencies such that a power level of each frequency is less than a noise level of other communication signals within the spectrum. Each frequency is modulated onto a different evenly spaced subcarrier. A demodulator in a receiver converts a radio frequency input to a spread-spectrum signal in a baseband. A matched filter filters the spread-spectrum signal with a common filter having characteristics matched to the synthesis filter bank in the transmitter by filtering each frequency to generate a sequence of narrow pulses. A carrier recovery unit generates control signals responsive to the sequence of narrow pulses suitable for generating a phase-locked loop between the demodulator, the matched filter, and the carrier recovery unit.

  19. Use of incomplete energy recovery for the energy compression of large energy spread charged particle beams

    DOE Patents [OSTI]

    Douglas, David R.; Benson, Stephen V.

    2007-01-23

    A method of energy recovery for RF-base linear charged particle accelerators that allows energy recovery without large relative momentum spread of the particle beam involving first accelerating a waveform particle beam having a crest and a centroid with an injection energy E.sub.o with the centroid of the particle beam at a phase offset f.sub.o from the crest of the accelerating waveform to an energy E.sub.full and then recovering the beam energy centroid a phase f.sub.o+Df relative to the crest of the waveform particle beam such that (E.sub.full-E.sub.o)(1+cos(f.sub.o+Df))>dE/2 wherein dE=the full energy spread, dE/2=the full energy half spread and Df=the wave form phase distance.

  20. Methods and apparatuses for self-generating fault-tolerant keys in spread-spectrum systems

    DOE Patents [OSTI]

    Moradi, Hussein; Farhang, Behrouz; Subramanian, Vijayarangam

    2015-12-22

    Self-generating fault-tolerant keys for use in spread-spectrum systems are disclosed. At a communication device, beacon signals are received from another communication device and impulse responses are determined from the beacon signals. The impulse responses are circularly shifted to place a largest sample at a predefined position. The impulse responses are converted to a set of frequency responses in a frequency domain. The frequency responses are shuffled with a predetermined shuffle scheme to develop a set of shuffled frequency responses. A set of phase differences is determined as a difference between an angle of the frequency response and an angle of the shuffled frequency response at each element of the corresponding sets. Each phase difference is quantized to develop a set of secret-key quantized phases and a set of spreading codes is developed wherein each spreading code includes a corresponding phase of the set of secret-key quantized phases.

  1. Simultaneous boiling and spreading of liquefied petroleum gas on water. Final report, December 12, 1978-March 31, 1981

    SciTech Connect (OSTI)

    Chang, H.R.; Reid, R.C.

    1981-04-01

    An experimental and theoretical investigation was carried out to study the boiling and spreading of liquid nitrogen, liquid methane and liquefied petroleum gas (LPG) on water in a one-dimensional configuration. Primary emphasis was placed on the LPG studies. Experimental work involved the design and construction of a spill/spread/boil apparatus which permitted the measurement of spreading and local boil-off rates. With the equations of continuity and momentum transfer, a mathematical model was developed to describe the boiling-spreading phenomena of cryogens spilled on water. The model accounted for a decrease in the density of the cryogenic liquid due to bubble formation. The boiling and spreading rates of LPG were found to be the same as those of pure propane. An LPG spill was characterized by the very rapid and violent boiling initially and highly irregular ice formation on the water surface. The measured local boil-off rates of LPG agreed reasonably well with theoretical predictions from a moving boundary heat transfer model. The spreading velocity of an LPG spill was found to be constant and determined by the size of the distributor opening. The maximum spreading distance was found to be unaffected by the spilling rate. These observations can be explained by assuming that the ice formation on the water surface controls the spreading of LPG spills. While the mathematical model did not predict the spreading front adequately, it predicted the maximum spreading distance reasonably well.

  2. Method for cracking hydrocarbon compositions using a submerged reactive plasma system

    DOE Patents [OSTI]

    Kong, P.C.

    1997-05-06

    A method is described for cracking a liquid hydrocarbon composition (e.g. crude oil) to produce a cracked hydrocarbon product. A liquid hydrocarbon composition is initially provided. An electrical arc is generated directly within the hydrocarbon composition so that the arc is entirely submerged in the composition. Arc generation is preferably accomplished using a primary and secondary electrode each having a first end submerged in the composition. The first ends of the electrodes are separated from each other to form a gap there between. An electrical potential is then applied to the electrodes to generate the arc within the gap. A reactive gas is thereafter delivered to the arc which forms a bubble around the arc. Gas delivery may be accomplished by providing a passageway through each electrode and delivering the gas through the passageways. The arc and gas cooperate to produce a plasma which efficiently cracks the hydrocarbon composition. 6 figs.

  3. Method for cracking hydrocarbon compositions using a submerged reactive plasma system

    DOE Patents [OSTI]

    Kong, Peter C.

    1997-01-01

    A method for cracking a liquid hydrocarbon composition (e.g. crude oil) to produce a cracked hydrocarbon product. A liquid hydrocarbon composition is initially provided. An electrical arc is generated directly within the hydrocarbon composition so that the arc is entirely submerged in the composition. Arc generation is preferably accomplished using a primary and secondary electrode each having a first end submerged in the composition. The first ends of the electrodes are separated from each other to form a gap therebetween. An electrical potential is then applied to the electrodes to generate the arc within the gap. A reactive gas is thereafter delivered to the arc which forms a bubble around the arc. Gas delivery may be accomplished by providing a passageway through each electrode and delivering the gas through the passageways. The arc and gas cooperate to produce a plasma which efficiently cracks the hydrocarbon composition.

  4. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    SciTech Connect (OSTI)

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  5. Can surface cracks and unipolar arcs explain breakdown and gradient limits?

    SciTech Connect (OSTI)

    Insepov, Zeke; Norem, Jim

    2013-01-15

    The authors argue that the physics of unipolar arcs and surface cracks can help understand rf breakdown and vacuum arc data. They outline a model of the basic mechanisms involved in breakdown and explore how the physics of unipolar arcs and cracks can simplify the picture of breakdown and gradient limits in accelerators, tokamaks as well as laser ablation, micrometeorites, and other applications. Cracks are commonly seen in SEM images of arc damage and they are produced as the liquid metal cools. They can produce the required field enhancements to explain field emission data and can produce mechanical failure of the surface that would trigger breakdown events. Unipolar arcs can produce currents sufficient to short out rf structures, and can cause the sort of damage seen in SEM images. They should be unstable, and possibly self-quenching, as seen in optical fluctuations and surface damage. The authors describe some details and consider the predictions of this simple model.

  6. Evaluation of cracking in the 241-AZ tank farm ventilation line at the Hanford Site

    SciTech Connect (OSTI)

    ANANTATMULA, R.P.

    1999-10-20

    In the period from April to October of 1988, a series of welding operations on the outside of the AZ Tank Farm ventilation line piping at the Hanford Site produced unexpected and repeated cracking of the austenitic stainless steel base metal and of a seam weld in the pipe. The ventilation line is fabricated from type 304L stainless steel pipe of 24 inch diameter and 0.25 inch wall thickness. The pipe was wrapped in polyethylene bubble wrap and buried approximately 12 feet below grade. Except for the time period between 1980 and 1987, impressed current cathodic protection has been applied to the pipe since its installation in 1974. The paper describes the history of the cracking of the pipe, the probable cracking mechanisms, and the recommended future action for repair/replacement of the pipe.

  7. Measurement of Fatigue Crack Growth Relationships in Hydrogen Gas for Pressure Swing Adsorber Vessel Steels

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Somerday, Brian P.; Barney, Monica

    2014-12-04

    We measured the hydrogen-assisted fatigue crack growth rates (da/dN) for SA516 Grade 70 steel as a function of stress-intensity factor range (ΔK) and load-cycle frequency to provide life-prediction data relevant to pressure swing adsorber (PSA) vessels. For ΔK values up to 18.5 MPa m1/2, the baseline da/dN versus ΔK relationship measured at 1Hz in 2.8 MPa hydrogen gas represents an upper bound with respect to crack growth rates measured at lower frequency. However, at higher ΔK values, we found that the baseline da/dN data had to be corrected to account for modestly higher crack growth rates at the lower frequenciesmore » relevant to PSA vessel operation.« less

  8. Measurement of Fatigue Crack Growth Relationships in Hydrogen Gas for Pressure Swing Adsorber Vessel Steels

    SciTech Connect (OSTI)

    Somerday, Brian P.; Barney, Monica

    2014-12-04

    We measured the hydrogen-assisted fatigue crack growth rates (da/dN) for SA516 Grade 70 steel as a function of stress-intensity factor range (ΔK) and load-cycle frequency to provide life-prediction data relevant to pressure swing adsorber (PSA) vessels. For ΔK values up to 18.5 MPa m1/2, the baseline da/dN versus ΔK relationship measured at 1Hz in 2.8 MPa hydrogen gas represents an upper bound with respect to crack growth rates measured at lower frequency. However, at higher ΔK values, we found that the baseline da/dN data had to be corrected to account for modestly higher crack growth rates at the lower frequencies relevant to PSA vessel operation.

  9. Observations and insights into Pb-assisted stress corrosion cracking of alloy 600 steam generator tubes

    SciTech Connect (OSTI)

    Thomas, L.; Bruemmer, Stephen M.

    2005-08-15

    Pb-assisted stress-corrosion cracking (PbSCC) of Alloy 600 steam-generator tubing in high-temperature-water service and laboratory tests were studied by analytical transmission electron microscopy of cross-sectioned samples. Examinations of pulled tubes from many pressurized water reactors revealed lead in cracks from 11 of 17 samples. Comparisons of the degraded intergranular structures with ones produced in simple laboratory tests with PbO in near-neutral AVT water showed that the PbSCC characteristics in service tubing could be reproduced without complex chemistries and heat-flow conditions that can occur during plant operation. Observations of intergranular and transgranular cracks promoted by Pb in the test samples also provided new insights into the mechanisms of PbSCC in mill-annealed and thermally treated Alloy 600.

  10. Method and apparatus for detecting external cracks from within a metal tube

    DOE Patents [OSTI]

    Caffey, Thurlow W. H.

    2001-08-07

    A method and tool using a continuous electromagnetic wave from a transverse magnetic-dipole source with a coaxial electric-dipole receiver is described for the detection of external sidewall cracks and other anomalies in boiler tubes and other enclosures. The invention utilizes the concept of radar backscatter rather than eddy-currents or ultrasound, which are sometimes used in prior art crack-detection methods. A numerical study of the distribution of the fields shows that the direct transmission from the source to the receiver is reduced from that in free space. Further, if the diameter of the receiver dipole is made sufficiently small, it should be possible to detect cracks with a scattering loss of up to -40 dB in thin-walled boiler tubes.

  11. ISO test method to determine sustained-load-cracking resistance of aluminium cylinders

    SciTech Connect (OSTI)

    Bhuyan, G.S.; Rana, M.D.

    1999-08-01

    Leak as well as rupture types of failures related to sustained-load-cracking (SLC) have been observed in high-pressure gas cylinders fabricated from certain aluminium alloy. The stable crack growth mechanism observed primarily in the cylinder neck and shoulder area have been identified as the SLC mechanism occurring at room temperature without any environmental effect. The International Organization for standardization (ISO) Sub-Committee 3, Working Group 16 has developed a test method to measure the SLC resistance using fracture mechanics specimens along with an acceptance criterion for aluminium cylinders. The technical rationale for the proposed test method and the physical significance of the acceptance criterion to the cylinder performance in terms of critical stress-crack size relationship is presented. Application of the developed test method for characterizing new aluminium alloy for manufacturing cylinders is demonstrated. SLC characteristics of several aluminium cylinders as well as on-board cylinders for natural gas vehicles assessed by the authors are discussed.

  12. Predictive study on the risk of malaria spreading due to global warming

    SciTech Connect (OSTI)

    Ono, Masaji

    1996-12-31

    Global warming will bring about a temperature elevation, and the habitat of vectors of infectious diseases, such as malaria and dengue fever, will spread into subtropical or temperate zone. The purpose of this study is to simulate the spreading of these diseases through reexamination of existing data and collection of some additional information by field survey. From these data, the author will establish the relationship between meteorological conditions, vector density and malaria occurrence. And then he will simulate and predict the malaria epidemics in case of temperature elevation in southeast Asia and Japan.

  13. Graphene as transparent and current spreading electrode in silicon solar cell

    SciTech Connect (OSTI)

    Behura, Sanjay K. Nayak, Sasmita; Jani, Omkar; Mahala, Pramila

    2014-11-15

    Fabricated bi-layer graphene (BLG) has been studied as transparent and current spreading electrode (TCSE) for silicon solar cell, using TCAD-Silvaco 2D simulation. We have carried out comparative study using both Ag grids and BLG as current spreading electrode (CSE) and TCSE, respectively. Our study reveals that BLG based solar cell shows better efficiency of 24.85% than Ag-based cell (21.44%), in all of the critical aspects, including generation rate, recombination rate, electric field, potential and quantum efficiency. Further BLG based cell exhibits pronounce rectifying behavior, low saturation current, and good turn-on voltage while studying in dark.

  14. Keep Customers-and Energy-From Slipping Through the Cracks | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Keep Customers-and Energy-From Slipping Through the Cracks Keep Customers-and Energy-From Slipping Through the Cracks A photo of three people standing and talking to each other, two men and a woman, inside a home. The most successful energy efficiency upgrade programs have customers who are willing and able to implement energy efficiency upgrades. This may seem like an obvious statement; however, many upgrade programs are struggling to reach their upgrade goals because they allow

  15. Intrinsic stage I crack propagation in Al-Zn-Mg single crystals

    SciTech Connect (OSTI)

    Petit, J.; Kosche, K.; Gudladt, H.J. Daimler-Benz AG, Stuttgart, Max-Planck-Institut fuer Metallforschung, Stuttgart, )

    1992-04-01

    A clear identification has been achieved for intrinsic stage I fatigue-crack propagation in single crystals of a high-purity Al-Zn-Mg alloy. The intrinsic stage I regime is noted to be much faster than intrinsic stage II for comparable loading conditions. The 'shielding' effect related to stage I-like propagation is significantly more important than anticipated on the basis of the conventional comparison to stage II. The propagation of a small surface crack growing in stage I is comparable to that of intrinsic stage I in single crystals rather than to either stage I or stage II in polycrystals. 11 refs.

  16. Cohesive Modeling of Dynamic Crack Growth in Homogeneous and Functionally Graded Materials

    SciTech Connect (OSTI)

    Zhang Zhengyu; Paulino, Glaucio H.; Celes, Waldemar

    2008-02-15

    This paper presents a Cohesive Zone Model (CZM) approach for investigating dynamic crack propagation in homogeneous and Functionally Graded Materials (FGMs). The failure criterion is incorporated in the CZM using both a finite cohesive strength and work to fracture in the material description. A novel CZM for FGMs is explored and incorporated into a finite element framework. The material gradation is approximated at the element level using a graded element formulation. A numerical example is provided to demonstrate the efficacy of the CZM approach, in which the influence of the material gradation on the crack growth pattern is studied.

  17. A tool to detect external cracks from within a metal tube

    SciTech Connect (OSTI)

    Caffey, T.W.H.

    1997-01-01

    A tool using a continuous electromagnetic wave from a transverse magnetic-dipole source with a coaxial electric-dipole receiver is outlined for the detection of external sidewall cracks in boiler tubes. A numerical study of the distribution of the fields shows that the direct transmission from the source to the receiver is reduced from that in free space. Further, if the diameter of the receiver dipole is made sufficiently small, it should be possible to detect cracks with a scattering loss of up to 40dB in thin-walled boiler tubes.

  18. Cracking Molecular Structures with Bright Lights - and a Few Good Eggs |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Cracking Molecular Structures with Bright Lights - and a Few Good Eggs Cracking Molecular Structures with Bright Lights - and a Few Good Eggs June 22, 2012 - 11:04am Addthis This rendering shows a lysozyme structural model against its X-ray diffraction pattern from SLAC’s Linac Coherent Light Source (LCLS), a powerful X-ray laser facility. Researchers have achieved high-resolution images of these simple biomolecules using advanced crystallography at LCLS. | Photo by

  19. Mechanisms of stress corrosion cracking for iron-based alloys in high-temperature water

    SciTech Connect (OSTI)

    Zhou, X.Y.; Congleton, J.; Bahraloloom, A.

    1998-11-01

    Stress corrosion cracking (SCC) susceptibilities of a series of iron-based alloys (IBA), including some high-purity irons, were evaluated in lithiated water at temperatures up to 300 C. Inclusion distributions in each material were established using quantitative metallography and energy dispersive x-ray analysis (EDX). Electrochemical measurements were performed to investigate film formation kinetics. Results showed the minimum potential for SCC was a function of the inclusion content. Reducing the inclusion content in IBA moved the minimum potential for SCC in the anodic direction and/or increased the temperature for the onset of cracking but did not eliminate SCC.

  20. Spark Spread

    Gasoline and Diesel Fuel Update (EIA)

    3 Outlook for Gulf of Mexico Hurricane-Related Production Outages June 2013 Independent Statistics & Analysis www.eia.gov U.S. Department of Energy Washington, DC 20585 U.S. Energy Information Administration | STEO Supplement: 2013 Hurricane Outlook i This report was prepared by the U.S. Energy Information Administration (EIA), the statistical and analytical agency within the U.S. Department of Energy. By law, EIA's data, analyses, and forecasts are independent of approval by any other

  1. Microstructure-sensitive small fatigue crack growth assessment. Effect of strain ratio multiaxial strain state and geometric discontinuities

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Castelluccio, Gustavo M.; McDowell, David L.

    2015-09-16

    Fatigue crack initiation in the high cycle fatigue regime is strongly influenced by microstructural features. Research efforts have usually focused on predicting fatigue resistance against crack incubation without considering the early fatigue crack growth after encountering the first grain boundary. However, a significant fraction of the variability of the total fatigue life can be attributed to growth of small cracks as they encounter the first few grain boundaries, rather than crack formation within the first grain. Our paper builds on the framework previously developed by the authors to assess microstructure-sensitive small fatigue crack formation and early growth under complex loadingmore » conditions. Moreover, the scheme employs finite element simulations that explicitly render grains and crystallographic directions along with simulation of microstructurally small fatigue crack growth from grain to grain. The methodology employs a crystal plasticity algorithm in ABAQUS that was previously calibrated to study fatigue crack initiation in RR1000 Ni-base superalloy. Our work present simulations with non-zero applied mean strains and geometric discontinuities that were not previously considered for calibration. Results exhibit trends similar to those found in experiments for multiple metallic materials, conveying a consistent physical description of fatigue damage phenomena.« less

  2. Intergranular attack and stress corrosion cracking of Alloy 600 in high-temperature caustic solutions containing contaminants

    SciTech Connect (OSTI)

    Bandy, R.; Roberge, R.; van Rooyen, D.

    1985-06-01

    Concentrated caustic is a primary cause of stress corrosion cracking and intergranular attack of Alloy 600 tubing in PWRs. However, temperature, electrochemical potential, stress, and metallurgical state all play a role. This study provides the quantitative evidence needed to develop models of crack growth and to devise effective countermeasures.

  3. Microstructure-sensitive small fatigue crack growth assessment. Effect of strain ratio multiaxial strain state and geometric discontinuities

    SciTech Connect (OSTI)

    Castelluccio, Gustavo M.; McDowell, David L.

    2015-09-16

    Fatigue crack initiation in the high cycle fatigue regime is strongly influenced by microstructural features. Research efforts have usually focused on predicting fatigue resistance against crack incubation without considering the early fatigue crack growth after encountering the first grain boundary. However, a significant fraction of the variability of the total fatigue life can be attributed to growth of small cracks as they encounter the first few grain boundaries, rather than crack formation within the first grain. Our paper builds on the framework previously developed by the authors to assess microstructure-sensitive small fatigue crack formation and early growth under complex loading conditions. Moreover, the scheme employs finite element simulations that explicitly render grains and crystallographic directions along with simulation of microstructurally small fatigue crack growth from grain to grain. The methodology employs a crystal plasticity algorithm in ABAQUS that was previously calibrated to study fatigue crack initiation in RR1000 Ni-base superalloy. Our work present simulations with non-zero applied mean strains and geometric discontinuities that were not previously considered for calibration. Results exhibit trends similar to those found in experiments for multiple metallic materials, conveying a consistent physical description of fatigue damage phenomena.

  4. Creep and Creep-Fatigue Crack Growth at Structural Discontinuities and Welds

    SciTech Connect (OSTI)

    Dr. F. W. Brust; Dr. G. M. Wilkowski; Dr. P. Krishnaswamy; Mr. Keith Wichman

    2010-01-27

    The subsection ASME NH high temperature design procedure does not admit crack-like defects into the structural components. The US NRC identified the lack of treatment of crack growth within NH as a limitation of the code and thus this effort was undertaken. This effort is broken into two parts. Part 1, summarized here, involved examining all high temperature creep-fatigue crack growth codes being used today and from these, the task objective was to choose a methodology that is appropriate for possible implementation within NH. The second part of this task, which has just started, is to develop design rules for possible implementation within NH. This second part is a challenge since all codes require step-by-step analysis procedures to be undertaken in order to assess the crack growth and life of the component. Simple rules for design do not exist in any code at present. The codes examined in this effort included R5, RCC-MR (A16), BS 7910, API 579, and ATK (and some lesser known codes). There are several reasons that the capability for assessing cracks in high temperature nuclear components is desirable. These include: (1) Some components that are part of GEN IV reactors may have geometries that have sharp corners - which are essentially cracks. Design of these components within the traditional ASME NH procedure is quite challenging. It is natural to ensure adequate life design by modeling these features as cracks within a creep-fatigue crack growth procedure. (2) Workmanship flaws in welds sometimes occur and are accepted in some ASME code sections. It can be convenient to consider these as flaws when making a design life assessment. (3) Non-destructive Evaluation (NDE) and inspection methods after fabrication are limited in the size of the crack or flaw that can be detected. It is often convenient to perform a life assessment using a flaw of a size that represents the maximum size that can elude detection. (4) Flaws that are observed using in-service detection

  5. Energy Loss and Energy Spread Growth in a Planar Undulator(LCC-0086)

    SciTech Connect (OSTI)

    Sheppard, J

    2003-10-07

    The change in beam energy spread due to transmission through a long, planar undulator is calculated. This change is shown to be gaussian as expected from the central limit theorem and large number of photons emitted per electron. These results are compared with Saldin et al. [2] expressions. Numerical results for the case of the TESLA beam and for an NLC beam are given.

  6. Precursor to equatorial spread-F in OI 630.0 nm dayglow

    SciTech Connect (OSTI)

    Sridharan, R.; Raju, D.P.; Raghavarao, R.; Ramarao, P.V.S.

    1994-12-15

    The authors report a correlation between 630 nm O sdayglow measurements made from India and the occurance of equatorial spread F (ESF). They observe that features of the dayglow can serve as a precursor for the appearance of ESF phenomena, with a lead time of up to 3 hours.

  7. The Power of a Good Idea: Quantitative Modeling of the Spread of Ideas from Epidemiological Models

    SciTech Connect (OSTI)

    Bettencourt, L. M. A.; Cintron-Arias, A.; Kaiser, D. I.; Castillo-Chavez, C.

    2005-05-05

    The population dynamics underlying the diffusion of ideas hold many qualitative similarities to those involved in the spread of infections. In spite of much suggestive evidence this analogy is hardly ever quantified in useful ways. The standard benefit of modeling epidemics is the ability to estimate quantitatively population average parameters, such as interpersonal contact rates, incubation times, duration of infectious periods, etc. In most cases such quantities generalize naturally to the spread of ideas and provide a simple means of quantifying sociological and behavioral patterns. Here we apply several paradigmatic models of epidemics to empirical data on the advent and spread of Feynman diagrams through the theoretical physics communities of the USA, Japan, and the USSR in the period immediately after World War II. This test case has the advantage of having been studied historically in great detail, which allows validation of our results. We estimate the effectiveness of adoption of the idea in the three communities and find values for parameters reflecting both intentional social organization and long lifetimes for the idea. These features are probably general characteristics of the spread of ideas, but not of common epidemics.

  8. 01-07-1999 - Contamination Spread Outside of Radiation Control Areas by

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Fruit Flies | The Ames Laboratory 9 - Contamination Spread Outside of Radiation Control Areas by Fruit Flies Document Number: NA Effective Date: 01/1999 File (public): PDF icon 01-07-1999_red_alert.pdf Lessons Learned Type: Red

  9. Determination of lateral spread of nuclear-fallout patterns. Master's thesis

    SciTech Connect (OSTI)

    Schneider, D.P.

    1986-03-01

    This report develops an improved method of determining the lateral spread of nuclear fallout. A full physics model of pattern development based on particle mass is analyzed. A rapid, simplified method for the prediction of nuclear-fallout patterns is developed for the case of a 1-Mt weapon based on empirical data from WSEG-10. This model is extended to other weapon sizes.

  10. Evidence of thermonuclear flame spreading on neutron stars from burst rise oscillations

    SciTech Connect (OSTI)

    Chakraborty, Manoneeta; Bhattacharyya, Sudip E-mail: sudip@tifr.res.in

    2014-09-01

    Burst oscillations during the rising phases of thermonuclear X-ray bursts are usually believed to originate from flame spreading on the neutron star surface. However, the decrease of fractional oscillation amplitude with rise time, which provides a main observational support for the flame spreading model, have so far been reported from only a few bursts. Moreover, the non-detection and intermittent detections of rise oscillations from many bursts are not yet understood considering the flame spreading scenario. Here, we report the decreasing trend of fractional oscillation amplitude from an extensive analysis of a large sample of Rossi X-ray Timing Explorer Proportional Counter Array bursts from 10 neutron star low-mass X-ray binaries. This trend is 99.99% significant for the best case, which provides, to the best of our knowledge, by far the strongest evidence of such a trend. Moreover, it is important to note that an opposite trend is not found in any of the bursts. The concave shape of the fractional amplitude profiles for all the bursts suggests latitude-dependent flame speeds, possibly due to the effects of the Coriolis force. We also systematically study the roles of low fractional amplitude and low count rate for non-detection and intermittent detections of rise oscillations, and attempt to understand them within the flame spreading scenario. Our results support a weak turbulent viscosity for flame spreading, and imply that burst rise oscillations originate from an expanding hot spot, thus making these oscillations a more reliable tool to constrain the neutron star equations of state.

  11. Stress corrosion cracking of alloys 600 and 690 in all-volatile-treated water at elevated temperatures: Final report

    SciTech Connect (OSTI)

    Miglin, B.P.; Theus, G.J.

    1988-05-01

    This report describes stress corrosion (SCC) tests of Inconnel alloys 600 and 690 in all-volatile treated (AVT) water. Specimens of alloys 600 and 690 were exposed to AVT water at 288/degree/, 332/degree/, 343/degree/, and 360/degree/C. Alloy 660 generally resists SCC in high-purity water at normal sevice temperatures, but is susceptible to SCC at higher temperatures. In general, mill-annealed alloy 600 is more susceptible than high-treated material with fine lacy grain boundary carbides. Very high stresses (near or above yield) are required to induce cracking of alloy 600 in AVT or other high-purity waters. For alloy 600, 78 of 520 alloy 600 specimens eventually cracked. Although exposed for less total time than alloy 600 specimens, no alloy 690 specimens cracked. Three alloy 600 specimens cracked in the same autoclave tests in less time than those accumulated by the alloy 690 specimens. Longitudinally-oriented ID cracks became evident on alloy 690 split-tube U-bend specimens after autoclave exposures. These cracks on the 690 specimens were from three to ten times longer after exposure than similar defects found on unexposed alloy 690 specimens. The longitudinal crack lengthening on the alloy 690 split-tube U-bend specimens may have been a stress relaxation process or possibly a crack opening process of pre-existing, partially closed, longitudinal defects. Similar cracks were present in alloy 600 specimens, but in at least one case SCC did initiate from these shallow, blunt cracks.

  12. Catalytic cracking. (Latest citations from the NTIS data base). Published Search

    SciTech Connect (OSTI)

    Not Available

    1992-05-01

    The bibliography contains citations concerning applications of catalytic cracking in fluidized beds, moving beds, refineries, vacuum distillation, and reformers. Design criteria, models, controls, and operating procedures are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  13. Catalytic cracking. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-09-01

    The bibliography contains citations concerning applications of catalytic cracking in fluidized beds, moving beds, refineries, vacuum distillation, and reformers. Design criteria, models, controls, and operating procedures are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  14. The effect of specimen strength and thickness on cracking susceptibility during the Sigmajig weldability test

    SciTech Connect (OSTI)

    Lippold, J.C.; Shademan, S.S.; Baeslack, W.A. III

    1996-03-01

    The effects of yield strength and specimen thickness on the threshold stress for solidification cracking using the Sigmajig weldability test have been determined for A-286 stainless steel. An increase in test specimen yield strength results in a decrease in the threshold stress for cracking. This decrease is attributed in part to a decrease in the width of the plastically deformed weld zone as the yield strength increases, which enhances strain localization in this region and promotes solidification cracking. Over a range of yield strengths, an increase in specimen thickness generally results in higher threshold stress for cracking, which are attributed to an increased inherent restraint. The relationship between weld pool shape, the solidification grain and the fracture stress during transverse loading has been investigated by performing hot-ductility tests of weld fusion zone specimens. The hot-ductility behavior of specimens produced from welds exhibiting elliptical and teardrop-shaped weld pools is comparable. However, specimens produced from welds that exhibit a teardrop-shaped weld pool fracture along the fusion zone centerline above the nil-ductility temperature, whereas specimens produced from welds that exhibit an elliptical-shaped weld pool fracture in the partially melted zone. A correlation was observed between the fracture stress measured by hot-ductility testing and threshold stresses measured using the Sigmajig test.

  15. Fatigue of polycrystalline silicon for MEMS applications: Crack growth and stability under resonant loading conditions

    SciTech Connect (OSTI)

    Muhlstein, C.L.; Howe, R.T.; Ritchie, R.O.

    2001-12-05

    Although bulk silicon is not known to exhibit susceptibility to cyclic fatigue, micron-scale structures made from silicon films are known to be vulnerable to degradation by fatigue in ambient air environments, a phenomenon that has been recently modeled in terms of a mechanism of sequential oxidation and stress-corrosion cracking of the native oxide layer.

  16. Stress-corrosion cracking of Inconel alloy 600 in high-temperature water: an update. [PWR

    SciTech Connect (OSTI)

    Bandy, R.; van Rooyen, D.

    1983-01-01

    Inconel 600 has been tested in high-temperature aqueous media (without oxygen) in several tests. Data are presented to relate failure times to periods of crack initiation and propagation. Quantitative relationships have been developed from tests in which variations were made in temperature, applied load, strain rate, water chemistry, and the condition of the test alloy.

  17. Numerical modeling and experiments of creep crack growth under cyclic loading

    SciTech Connect (OSTI)

    Brust, F.W.

    1995-12-31

    This paper presents a summary of some recent studies of creep crack growth under history dependent load conditions. The effect of a proper constitutive law is illustrated. Moreover, the asymptotic fields are reconsidered under cyclic creep conditions. In addition, several experiments are modeled and the behavior of integral parameters is discussed.

  18. Stress corrosion cracking of Ni-Cu alloy 400 tubes in feedwater heaters

    SciTech Connect (OSTI)

    Amar, A.S.

    1994-12-31

    This paper presents the results of the inspections and metallurgical evaluations of a high pressure feedwater heater that experienced numerous tube failures after a short service life. Using EPRI NDE Center technical support, tubes were eddy current tested with special probes in the tubesheet region and with conventional probes in the remaining straight portion. Pulled tubes were metallurgically examined. Crack depths were correlated with eddy current indications. Short axial cracks were found on the inner surface of the tubes at roll transitions. Failures were attributed to intergranular stress corrosion cracking. The cold drawn-stress relieved Monel{trademark} (Alloy 400) tube had < 10 KSI hoop residual stress, however the residual stress was probably much higher in the roll transition. A large number of tubes were plugged based on the eddy current indications, however several tubes that showed no indications had leaked a few months later. This suggested that after initiation, crack growth was rapid. The heater was replaced after 4.5 years of service.

  19. Analysis of crack initiation and growth in the high level vibration test at Tadotsu

    SciTech Connect (OSTI)

    Kassir, M.K.; Park, Y.J.; Hofmayer, C.H.; Bandyopadhyay, K.K.; Shteyngart, S.

    1993-08-01

    The High Level Vibration Test data are used to assess the accuracy and usefulness of current engineering methodologies for predicting crack initiation and growth in a cast stainless steel pipe elbow under complex, large amplitude loading. The data were obtained by testing at room temperature a large scale modified model of one loop of a PWR primary coolant system at the Tadotsu Engineering Laboratory in Japan. Fatigue crack initiation time is reasonably predicted by applying a modified local strain approach (Coffin-Mason-Goodman equation) in conjunction with Miner`s rule of cumulative damage. Three fracture mechanics methodologies are applied to investigate the crack growth behavior observed in the hot leg of the model. These are: the {Delta}K methodology (Paris law), {Delta}J concepts and a recently developed limit load stress-range criterion. The report includes a discussion on the pros and cons of the analysis involved in each of the methods, the role played by the key parameters influencing the formulation and a comparison of the results with the actual crack growth behavior observed in the vibration test program. Some conclusions and recommendations for improvement of the methodologies are also provided.

  20. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOE Patents [OSTI]

    Not Available

    1980-05-28

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking is described. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  1. Overlapping double etch technique for evaluation of metallic alloys to stress corrosion cracking

    DOE Patents [OSTI]

    Steeves, Arthur F.; Stewart, James C.

    1981-01-01

    A double overlapping etch zone technique for evaluation of the resistance of metallic alloys to stress corrosion cracking. The technique involves evaluating the metallic alloy along the line of demarcation between an overlapping double etch zone and single etch zone formed on the metallic alloy surface.

  2. Cracking catalysts comprising phosphorus and method of preparing and using the same

    SciTech Connect (OSTI)

    Absil, R.P.L.; Herbst, J.A.

    1993-07-27

    A zeolite catalyst is described for cracking hydrocarbons formed by a process comprising the steps of: forming a slurry comprising clay, a source of phosphorus and an acid stable zeolite; and spray drying said slurry in the absence of other non-zeolitic inorganic oxide matrices at a pH which is sufficiently low to provide a calcined attrition index of [<=] 10.

  3. The crystallography of fatigue crack initiation in Incoloy-908 and A-286 steel

    SciTech Connect (OSTI)

    Krenn, C.R. |

    1996-12-01

    Fatigue crack initiation in the austenitic Fe-Ni superalloys Incoloy-908 and A-286 is examined using local crystallographic orientation measurements. Results are consistent with sharp transgranular initiation and propagation occurring almost exclusively on {l_brace}111{r_brace} planes in Incoloy-908 but on a variety of low index planes in A-286. This difference is attributed to the influence of the semicoherent grain boundary {eta} phase in A-286. Initiation in each alloy occurred both intergranularly and transgranularly and was often associated with blocky surface oxide and carbide inclusions. Taylor factor and resolved shear stress and strain crack initiation hypotheses were tested, but despite an inconclusive suggestion of a minimum required {l_brace}111{r_brace} shear stress, none of the hypotheses were found to convincingly describe preferred initiation sites, even within the subsets of transgranular cracks apparently free from the influence of surface inclusions. Subsurface inclusions are thought to play a significant role in crack initiation. These materials have applications for use in structural conduit for high field superconducting magnets designed for fusion energy use.

  4. Crack growth behavior of encapsulation processed SiC-PMMA particulate composites

    SciTech Connect (OSTI)

    Sheu, C.H.

    1990-05-01

    The effect of processing on the fatigue crack propagation and fracture toughness of ceramic-polymer composites was investigated. A new process for composite production was developed with homogeneous particle distribution and low residual stress levels in mind. PMMA was uniformly distributed by encapsulating the SiC substrate by means of precipitation polymerization. The encapsulation processed powders were then compacted at temperatures above T{sub g} to form the composite. The encapsulation process was optimized by varying the initial concentrations of the reactants until homogeneous nucleation was suppressed. The coatings were found to be continuous at the SiC-PMMA interface, with particle agglomeration occurring between coated particles. Polymer loadings equivalent to 30 vol % SiC were achieved. Composites of several particle size ranges were tested under cyclic fatigue and static loading conditions. Fatigue growth rates and fracture toughness data display a trend of increasing crack growth resistance with increasing particle size, with encapsulation processed composites outperforming conventionally cast composites in both cyclic fatigue and fracture resistance. The largest K{sub Ic} value was found to be 2.95 MPa(m){sup 1/2}, a factor of 3 increase over un-reinforced PMMA. The roles of crack deflection, shielding, bridging, and pinning in enhancing toughness were discussed in light of crack profile fracture surface details. 65 refs., 30 figs., 2 tabs.

  5. Effect of cold work and processing orientation on stress corrosion cracking behavior of alloy 600

    SciTech Connect (OSTI)

    Moshier, W.C.; Brown, C.M.

    2000-03-01

    Cold work accelerates stress corrosion cracking (SCC) growth rates in Alloy 600 (UNS N06600). However, the variation in crack growth rates generated from cold-worked material has been significant, and the effect has been difficult to quantify. A study was performed in hydrogenated water adjusted to pH 10.2 to evaluate systematically the effect of cold work on Alloy 600 as a function of temperature, amount of cold work, stress intensity factor, and processing orientation. Cold work was introduced into the material by tensile prestraining or cold-rolling plate product. Crack growth rates were determined between 252 C and 360 C, stress intensity factors between 21 MPa{radical}m and 55 MPa{radical}m, and yield strengths between 201 MPa and 827 MPa. The material with the highest yield strength was cold-rolled and tested in the longitudinal-transverse (LT) and short-transverse (ST) orientations. Crack growth rates increased with increasing temperature, stress intensity factor, and yield strength. Furthermore, crack growth rates were a strong function of the processing orientation in the cold-rolled plate, with growth rates approximately an order of magnitude greater in the ST orientation compared to the LT orientation. Crack growth rates in the LT orientation were measured between 0.003 x 10{sup {minus}9} m/s and 1.95 x 10{sup {minus}9} m/s and between 0.066 x 10{sup {minus}9} m/s and 6.3 x 10{sup {minus}9} m/s in the ST orientation. Activation energies were slightly greater in the ST orientation, ranging from 154 kcal/mol to 191 kcal/mol, compared to activation energies between 126 kJ/mol and 157 kJ/mol in the LT orientation. Results of this study demonstrated that, although cold work can be used to accelerate SCC, the orientation of crack growth significantly can affect the results and must be taken into account when analyzing data from cold-worked material.

  6. Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking

    SciTech Connect (OSTI)

    Das, S.K.; Ningileri, S.; Long, Z.; Saito, K.; Khraisheh, M.; Hassan, M.H.; Kuwana, K.; Han, Q.; Viswanathan, S.; Sabau, A.S.; Clark, J.; Hyrn, J. (ANL)

    2006-08-15

    Approximately 68% of the aluminum produced in the United States is first cast into ingots prior to further processing into sheet, plate, extrusions, or foil. The direct chill (DC) semi-continuous casting process has been the mainstay of the aluminum industry for the production of ingots due largely to its robust nature and relative simplicity. Though the basic process of DC casting is in principle straightforward, the interaction of process parameters with heat extraction, microstructural evolution, and development of solidification stresses is too complex to analyze by intuition or practical experience. One issue in DC casting is the formation of stress cracks [1-15]. In particular, the move toward larger ingot cross-sections, the use of higher casting speeds, and an ever-increasing array of mold technologies have increased industry efficiencies but have made it more difficult to predict the occurrence of stress crack defects. The Aluminum Industry Technology Roadmap [16] has recognized the challenges inherent in the DC casting process and the control of stress cracks and selected the development of 'fundamental information on solidification of alloys to predict microstructure, surface properties, and stresses and strains' as a high-priority research need, and the 'lack of understanding of mechanisms of cracking as a function of alloy' and 'insufficient understanding of the aluminum solidification process', which is 'difficult to model', as technology barriers in aluminum casting processes. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks from the current level of 5% to 2%. Decreasing stress crack incidence is important for improving product quality and consistency as well as for saving resources and energy, since considerable amounts of cast metal could be saved by eliminating ingot cracking, by reducing the scalping thickness of the ingot before rolling, and by

  7. Stress corrosion cracking behavior of Alloy 600 in high temperature water

    SciTech Connect (OSTI)

    Webb, G.L.; Burke, M.G.

    1995-07-01

    SCC susceptibility of Alloy 600 in deaerated water at 360 C (statically loaded U-bend specimens) is dependent on microstructure and whether the material was cold-worked and annealed (CWA) or hot-worked and annealed (HWA). All cracking was intergranular, and materials lacking grain boundary carbides were most susceptible to SCC initiation. CWA tubing materials are more susceptible to SCC initiation than HWA ring-rolled forging materials with similar microstructures (optical metallography). In CWA tubing materials, one crack dominated and grew to a visible size. HWA materials with a low hot-working finishing temperature (<925 C) and final anneals at 1010-1065 C developed both large cracks (similar to those in CWA materials) and small intergranular microcracks detectable only by destructive metallography. HWA materials with a high hot-working finishing temperature (>980 C) and a high-temperature final anneal (>1040 C), with grain boundaries that are fully decorated, developed only microcracks in all specimens. These materials did not develop large, visually detectable cracks, even after more than 300 weeks exposure. A low-temperature thermal treatment (610 C for 7h), which reduces or eliminates SCC in Alloy 600, did not eliminate microcrack formation in high temperature processed HWA materials. Conventional metallographic and analytical electron microscopy (AEM) were done on selected materials to identify the factors responsible for the observed differences in cracking behavior. Major difference between high-temperature HWA and low-temperature HWA and CWA materials was that the high temperature processing and final annealing produced predominantly ``semi-continuous`` dendritic M{sub 7}C{sub 3} carbides along grain boundaries with a minimal amount of intragranular carbides. Lower temperature processing produced intragranular M7C3 carbides, with less intergranular carbides.

  8. Application of cyclic J-integral to low cycle fatigue crack growth of Japanese carbon steel pipe

    SciTech Connect (OSTI)

    Miura, N.; Fujioka, T.; Kashima, K.

    1997-04-01

    Piping for LWR power plants is required to satisfy the LBB concept for postulated (not actual) defects. With this in mind, research has so far been conducted on the fatigue crack growth under cyclic loading, and on the ductile crack growth under excessive loading. It is important, however, for the evaluation of the piping structural integrity under seismic loading condition, to understand the fracture behavior under dynamic and cyclic loading conditions, that accompanies large-scale yielding. CRIEPI together with Hitachi have started a collaborative research program on dynamic and/or cyclic fracture of Japanese carbon steel (STS410) pipes in 1991. Fundamental tensile property tests were conducted to examine the effect of strain rate on tensile properties. Cracked pipe fracture tests under some loading conditions were also performed to investigate the effect of dynamic and/or cyclic loading on fracture behavior. Based on the analytical considerations for the above tests, the method to evaluate the failure life for a cracked pipe under cyclic loading was developed and verified. Cyclic J-integral was introduced to predict cyclic crack growth up to failure. This report presents the results of tensile property tests, cracked pipe fracture tests, and failure life analysis. The proposed method was applied to the cracked pipe fracture tests. The effect of dynamic and/or cyclic loading on pipe fracture was also investigated.

  9. In-Line Crack and Stress Detection in Silicon Solar Cells Using Resonance Ultrasonic Vibrations

    SciTech Connect (OSTI)

    Ostapenko, Sergei

    2013-04-03

    Statement of Problem and Objectives. Wafer breakage in automated solar cell production lines is identified as a major technical problem and a barrier for further cost reduction of silicon solar module manufacturing. To the best of our knowledge, there are no commercial systems addressing critical needs for in-line inspection of the mechanical quality of solar wafers and cells. The principal objective of the SBIR program is to validate through experiments and computer modeling the applicability of the Resonance Ultrasonic Vibrations system, which ultimately can be used as a real-time in-line manufacturing quality control tool for fast detection of mechanically unstable silicon solar cells caused by cracks. The specific objective of Phase II is to move the technology of in-line crack detection from the laboratory level to commercial demonstration through development of a system prototype. The fragility of silicon wafers possessing low mechanical strength is attributed to peripheral and bulk millimeter-length cracks. The research program is based on feasibility results obtained during Phase I, which established that: (i) the Resonance Ultrasonic Vibrations method is applicable to as-cut, processed wafers and finished cells; (ii) the method sensitivity depends on the specific processing step; it is highest in as-cut wafers and lowest in wafers with metallization pattern and grid contacts; (iii) the system is capable of matching the 2.0 seconds per wafer throughput rate of state-of-art solar cell production lines; (iv) finite element modeling provides vibration mode analysis along with peak shift versus crack length and crack location dependence; (v) a high 91% crack rejection rate was confirmed through experimentation and statistical analysis. The Phase II project has the following specific tasks: (i) specify optimal configurations of the in-line system?¢????s component hardware and software; (ii) develop and justify a system prototype that meets major

  10. An investigation of penetrant techniques for detection of machining-induced surface-breaking cracks on monolithic ceramics

    SciTech Connect (OSTI)

    Forster, G.A.; Ellingson, W.A.

    1996-02-01

    The purpose of this effort was to evaluate penetrant methods for their ability to detect surface-breaking cracks in monolithic ceramic materials with an emphasis on detection of cracks generated by machining. There are two basic penetrant types, visible and fluorescent. The visible penetrant method is usually augmented by powder developers and cracks detected can be seen in visible light. Cracks detected by fluorescent penetrant are visible only under ultraviolet light used with or without a developer. The developer is basically a powder that wicks up penetrant from a crack to make it more observable. Although fluorescent penetrants were recommended in the literature survey conducted early in this effort, visible penetrants and two non-standard techniques, a capillary gaseous diffusion method under development at the institute of Chemical Physics in Moscow, and the {open_quotes}statiflux{close_quotes} method which involves use of electrically charged particles, were also investigated. SiAlON ring specimens (1 in. diameter, 3/4 in. wide) which had been subjected to different thermal-shock cycles were used for these tests. The capillary gaseous diffusion method is based on ammonia; the detector is a specially impregnated paper much like litmus paper. As expected, visible dye penetrants offered no detection sensitivity for tight, surface-breaking cracks in ceramics. Although the non-standard statiflux method showed promise on high-crack-density specimens, it was ineffective on limited-crack-density specimens. The fluorescent penetrant method was superior for surface-breaking crack detection, but successful application of this procedure depends greatly on the skill of the user. Two presently available high-sensitivity fluorescent penetrants were then evaluated for detection of microcracks on Si{sub 3}N{sub 4} and SiC from different suppliers. Although 50X optical magnification may be sufficient for many applications, 200X magnification provides excellent delectability.

  11. Impact of inward turbulence spreading on energy loss of edge-localized modes

    SciTech Connect (OSTI)

    Ma, C. H.; Xi, P. W.; Xu, X. Q.; Xia, T. Y.; Snyder, P. B.; Kim, S. S.

    2015-05-15

    Nonlinear two-fluid and gyrofluid simulations show that an edge localized modes (ELM) crash has two phases: fast initial crash of ion temperature perturbation on the Alfvén time scale and slow turbulence spreading. The turbulence transport phase is a slow encroachment of electron temperature perturbation due to the ELM event into pedestal region. Because of the inward turbulence spreading effect, the energy loss of an ELM decreases when density pedestal height increases. The Landau resonance yields the different cross phase-shift of ions and electrons. A 3 + 1 gyro-Landau-fluid model is implemented in BOUT++ framework. The gyrofluid simulations show that the kinetic effects have stabilizing effects on the ideal ballooning mode and the energy loss increases with the pedestal height.

  12. Robust Low-Frequency Spread-Spectrum Navigation System - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Portal Building Energy Efficiency Building Energy Efficiency Advanced Materials Advanced Materials Find More Like This Return to Search Robust Low-Frequency Spread-Spectrum Navigation System Oak Ridge National Laboratory Contact ORNL About This Technology Publications: PDF Document Publication 11-G00238_ID1614_1627 (2)_1.pdf (566 KB) Technology Marketing SummaryThe Triply Redundant Integrated Navigation and Asset Visibility System (TRI*NAV) developed by researchers at ORNL expands the

  13. Los Alamos using NIH grant to study how social behaviors affect spread of

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    disease Can social media messaging impact epidemics? Los Alamos using NIH grant to study how social behaviors affect spread of disease Connecting social media and epidemiological research will attempt to predict the future, i.e. people's social behavior during an epidemic, using Twitter. August 15, 2011 Los Alamos National Laboratory sits on top of a once-remote mesa in northern New Mexico with the Jemez mountains as a backdrop to research and innovation covering multi-disciplines from

  14. Environmentally assisted cracking in light water reactors : semiannual report, July 2000 - December 2000.

    SciTech Connect (OSTI)

    Chopra, O. K.; Chung, H. M.; Gruber, E. E.; Shack, W. J.; Soppet, W. K.; Strain, R. V.; Energy Technology

    2002-04-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) from July 2000 to December 2000. Topics that have been investigated include (a) environmental effects on fatigue S-N behavior of primary pressure boundary materials, (b) irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels (SSs), and (c) EAC of Alloys 600 and 690. The fatigue strain-vs.-life data are summarized for the effects of various material, loading, and environmental parameters on the fatigue lives of carbon and low-alloy steels and austenitic SSs. Effects of the reactor coolant environment on the mechanism of fatigue crack initiation are discussed. Two methods for incorporating the effects of LWR coolant environments into the ASME Code fatigue evaluations are presented. Slow-strain-rate tensile tests and posttest fractographic analyses were conducted on several model SS alloys irradiated to {approx}0.9 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV) in He at 289 C in the Halden reactor. The results were used to determine the influence of alloying and impurity elements on the susceptibility of these steels to IASCC. A fracture toughness J-R curve test was conducted on a commercial heat of Type 304 SS that was irradiated to {approx}2.0 x 10{sup 21} n {center_dot} cm{sup -2} in the Halden reactor. The results were compared with the data obtained earlier on steels irradiated to 0.3 and 0.9 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV) (0.45 and 1.35 dpa). Neutron irradiation at 288 C was found to decrease the fracture toughness of austenitic SSs. Tests were conducted on compact-tension specimens of Alloy 600 under cyclic loading to evaluate the enhancement of crack growth rates in LWR environments. Then, the existing fatigue crack growth data on Alloys 600 and 690 were analyzed to establish the effects of temperature, load ratio, frequency, and stress intensity range

  15. ADAPTATION OF CRACK GROWTH DETECTION TECHNIQUES TO US MATERIAL TEST REACTORS

    SciTech Connect (OSTI)

    A. Joseph Palmer; Sebastien P. Teysseyre; Kurt L. Davis; Gordon Kohse; Yakov Ostrovsky; David M. Carpenter; Joy L. Rempe

    2015-04-01

    A key component in evaluating the ability of Light Water Reactors to operate beyond 60 years is characterizing the degradation of materials exposed to radiation and various water chemistries. Of particular concern is the response of reactor materials to Irradiation Assisted Stress Corrosion Cracking (IASCC). Some test reactors outside the United States, such as the Halden Boiling Water Reactor (HBWR), have developed techniques to measure crack growth propagation during irradiation. The basic approach is to use a custom-designed compact loading mechanism to stress the specimen during irradiation, while the crack in the specimen is monitored in-situ using the Direct Current Potential Drop (DCPD) method. In 2012 the US Department of Energy commissioned the Idaho National Laboratory and the MIT Nuclear Reactor Laboratory (MIT NRL) to take the basic concepts developed at the HBWR and adapt them to a test rig capable of conducting in-pile IASCC tests in US Material Test Reactors. The first two and half years of the project consisted of designing and testing the loader mechanism, testing individual components of the in-pile rig and electronic support equipment, and autoclave testing of the rig design prior to insertion in the MIT Reactor. The load was applied to the specimen by means of a scissor like mechanism, actuated by a miniature metal bellows driven by pneumatic pressure and sized to fit within the small in-core irradiation volume. In addition to the loader design, technical challenges included developing robust connections to the specimen for the applied current and voltage measurements, appropriate ceramic insulating materials that can endure the LWR environment, dealing with the high electromagnetic noise environment of a reactor core at full power, and accommodating material property changes in the specimen, due primarily to fast neutron damage, which change the specimen resistance without additional crack growth. The project culminated with an in

  16. On compensating tune spread induced by space charge in bunched beams

    SciTech Connect (OSTI)

    Litvinenko, V. N.; Wang, G.

    2014-05-09

    Space charge effects play significant role in modern-day accelerators. These effects frequently constrain attainable beam parameters in an accelerator, or, in an accelerator chain. They also could limit the luminosity of hadron colliders operating either at low energies or with a sub-TeV high brightness hadron beams. The latter is applied for strongly cooled proton and ion beams in eRHIC – the proposed future electron-ion collider at Brookhaven National Laboratory. A number of schemes for compensating space charge effects in a coasting (e.g. continuous) hadron beam were proposed and some of them had been tested. Using a proper transverse profile of the electron beam (or plasma column) for a coasting beam would compensate both the tune shift and the tune spread in the hadron beam. But all of these methods do not address the issue of tune spread compensation of a bunched hadron beam, e.g. the tune shift dependence on the longitudinal position inside the bunch. In this paper we propose and evaluate a novel idea of using a co-propagating electron bunch with miss-matched longitudinal velocity to compensate the space charge induced tune-shift and tune spread. We present a number of practical examples of such system.

  17. Design, Implementation, and Evaluation of a Hybrid DS/FFH Spread-Spectrum Radio Transceiver

    SciTech Connect (OSTI)

    Olama, Mohammed M; Killough, Stephen M; Kuruganti, Teja; Carroll, Thomas E.

    2014-01-01

    In recent years there has been great interest in using hybrid spread-spectrum (HSS) techniques for commercial applications, particularly in the Smart Grid, in addition to their inherent uses in military communications. This is because HSS can accommodate high data rates with high link integrity, even in the presence of significant multipath effects and interfering signals. A highly useful form of this transmission technique for many types of command, control, and sensing applications is the specific code-related combination of standard direct-sequence modulation with "fast" frequency-hopping, denoted hybrid DS/FFH, wherein multiple frequency hops occur within a single data-bit time. In this paper, we present the efforts carried out at Oak Ridge National Laboratory toward exploring the design, implementation, and evaluation of a hybrid DS/FFH spread-spectrum radio transceiver using a single Field Programmable Gate Array (FPGA). The FPGA allows the various subsystems to quickly communicate with each other and thereby maintain tight synchronization. We also investigate various hopping sequences against robustness to interference and jamming. Experimental results are presented that show the receiver sensitivity, radio data-rate/bit-error evaluations, and jamming and interference rejection capabilities of the implemented hybrid DS/FFH spread-spectrum system under widely varying design parameters.

  18. Design, Implementation, and Evaluation of a Hybrid DS/FFH Spread-Spectrum Radio Transceiver

    SciTech Connect (OSTI)

    Olama, Mohammed M.; Killough, Stephen M.; Kuruganti, Teja; Carroll, Thomas E.

    2014-10-06

    In recent years there has been great interest in using hybrid spread-spectrum (HSS) techniques for commercial applications, particularly in the Smart Grid, in addition to their inherent uses in military communications. This is because HSS can accommodate high data rates with high link integrity, even in the presence of significant multipath effects and interfering signals. A highly useful form of this transmission technique for many types of command, control, and sensing applications is the specific code-related combination of standard direct-sequence modulation with "fast" frequency-hopping, denoted hybrid DS/FFH, wherein multiple frequency hops occur within a single data-bit time. In this paper, we present the efforts carried out at Oak Ridge National Laboratory toward exploring the design, implementation, and evaluation of a hardware prototypic hybrid DS/FFH spread-spectrum radio transceiver using a single Field Programmable Gate Array (FPGA). The high integration within a single FPGA allows the various subsystems to easily communicate with each other and thereby maintain tight synchronization. We investigate various hopping sequences against robustness to interference and jamming. Experimental results are presented to show the receiver sensitivity, radio data rate evaluation, and jamming-rejection capability of the implemented hybrid DS/FFH spread-spectrum system under widely varying design parameters.

  19. OBSERVED LUMINOSITY SPREAD IN YOUNG CLUSTERS AND FU Ori STARS: A UNIFIED PICTURE

    SciTech Connect (OSTI)

    Baraffe, I.; Chabrier, G.; Vorobyov, E. E-mail: eduard.vorobiev@univie.ac.at

    2012-09-10

    The idea that non-steady accretion during the embedded phase of protostar evolution can produce the observed luminosity spread in the Herzsprung-Russell diagram (HRD) of young clusters has recently been called into question. Observations of FU Ori, for instance, suggest an expansion of the star during strong accretion events, whereas the luminosity spread implies a contraction of the accreting objects, decreasing their radiating surface. In this paper, we present a global scenario based on calculations coupling episodic accretion histories derived from numerical simulations of collapsing cloud prestellar cores of various masses and subsequent protostar evolution. Our calculations show that, assuming an initial protostar mass M{sub i} {approx} 1 M{sub Jup}, typical of the second Larson's core, both the luminosity spread in the HRD and the inferred properties of FU Ori events (mass, radius, accretion rate) can be explained by this scenario, providing two conditions. First, there must be some variation within the fraction of accretion energy absorbed by the protostar during the accretion process. Second, the range of this variation should increase with increasing accretion burst intensity and thus with the initial core mass and final star mass. The numerical hydrodynamics simulations of collapsing cloud prestellar cores indeed show that the intensity of the accretion bursts correlates with the mass and initial angular momentum of the prestellar core. Massive prestellar cores with high initial angular momentum are found to produce intense bursts characteristic of FU Ori-like events. Our results thus suggest a link between the burst intensities and the fraction of accretion energy absorbed by the protostar, with some threshold in the accretion rate, of the order of 10{sup -5} M{sub Sun} yr{sup -1}, delimitating the transition from 'cold' to 'hot' accretion. Such a transition might reflect a change in the accretion geometry with increasing accretion rate, i.e., a

  20. Development of a three-phase reacting flow computer model for analysis of petroleum cracking

    SciTech Connect (OSTI)

    Chang, S.L.; Lottes, S.A.; Petrick, M.

    1995-07-01

    A general computational fluid dynamics computer code (ICRKFLO) has been developed for the simulation of the multi-phase reacting flow in a petroleum fluid catalytic cracker riser. ICRKFLO has several unique features. A new integral reaction submodel couples calculations of hydrodynamics and cracking kinetics by making the calculations more efficient in achieving stable convergence while still preserving the major physical effects of reaction processes. A new coke transport submodel handles the process of coke formation in gas phase reactions and the subsequent deposition on the surface of adjacent particles. The code was validated by comparing with experimental results of a pilot scale fluid cracker unit. The code can predict the flow characteristics of gas, liquid, and particulate solid phases, vaporization of the oil droplets, and subsequent cracking of the oil in a riser reactor, which may lead to a better understanding of the internal processes of the riser and the impact of riser geometry and operating parameters on the riser performance.

  1. Environmental Cracking of Corrosion Resistant Alloys in the Chemical Process Industry - A Review

    SciTech Connect (OSTI)

    Rebak, R B

    2006-12-04

    A large variety of corrosion resistant alloys are used regularly in the chemical process industry (CPI). The most common family of alloys include the iron (Fe)-based stainless steels, nickel (Ni) alloys and titanium (Ti) alloys. There also other corrosion resistant alloys but their family of alloys is not as large as for the three groups mentioned above. All ranges of corrosive environments can be found in the CPI, from caustic solutions to hot acidic environments, from highly reducing to highly oxidizing. Stainless steels are ubiquitous since numerous types of stainless steels exist, each type tailored for specific applications. In general, stainless steels suffer stress corrosion cracking (SCC) in hot chloride environments while high Ni alloys are practically immune to this type of attack. High nickel alloys are also resistant to caustic cracking. Ti alloys find application in highly oxidizing solutions. Solutions containing fluoride ions, especially acid, seem to be aggressive to almost all corrosion resistant alloys.

  2. Simulation of FCC riser flow with multiphase heat transfer and cracking reactions.

    SciTech Connect (OSTI)

    Chang, S. L.; Zhou, C. Q.; Energy Systems

    2003-08-01

    A validated Computational Fluid Dynamics (CFD) code ICRKFLO was developed for simulations of three-dimensional three-phase reacting flows in Fluid Catalytic Cracking (FCC) riser reactors. It calculates the product yields based on local flow properties by solving the fundamental conservation principles of mass, momentum, and energy for the flow properties associated with the gas, liquid, and solid phases. Unique phenomenological models and numerical techniques were developed specifically for the FCC flow simulation. The models include a spray vaporization model, a particle-solid interaction model, and an interfacial heat transfer model. The numerical techniques include a time-integral approach to overcome numerical stiffness problems in chemical kinetics rate calculations and a hybrid hydrodynamic-kinetic treatment to facilitate detailed kinetics calculations of cracking reactions. ICRKFLO has been validated with extensive test data from two pilot and one commercial FCC units. It is proven to be useful for advanced development of FCC riser reactors.

  3. Analysis of Mode III Elastodynamic Cracked Plane using the Fractal Two-Level Finite Element Method

    SciTech Connect (OSTI)

    Fan, J.; Lee, Y. Y.; Leung, A. Y. T.

    2010-05-21

    In this study, the fractal two-level finite element method, which has mainly been used for static cracked plane problems, is applied to the cracked plane problem. Using the transformation process in the proposed method, the infinite dimension of the finite element matrices that are assembled for a singular region is made finite in terms of the dynamics stress intensity factors directly, and thus the computational time can be reduced significantly. The Newmark time integration scheme is then used to obtain the dynamic stress intensity factors. The results from the proposed method are in reasonable agreement with those of classical methods. The main drawback of the time integration scheme is that numerical oscillations are induced in some cases.

  4. Stress-corrosion cracking of Inconel alloy 600 in high-temperature water - an update

    SciTech Connect (OSTI)

    Bandy, R.; Van Rooyen, D.

    1984-08-01

    An experimental program on stress corrosion cracking (SCC) aimed at the development of a quantitative model for predicting the behavior of Inconel 600 tubing in high temperature water is described. Empirical data are gathered to relate factors that influence SCC. Work involves U-bends, constant extension rate tests (CERT), and constant load. Plots are made of failure time and crack velocity vs temperature, and also of SCC time vs stress, using a variety of environments related to the ingredients of primary or secondary water. Cold work of Alloy 600 is also included. The effect of temperature is found to yield-semi-log (Arrhenius) curves, and log-log plots of failure time vs stress are presented. Curves of this type are being evaluated for use in extrapolating accelerated test data to operating conditions for predictive purposes. 5 references, 8 figures, 3 tables.

  5. A model of caustic stress corrosion crack initiation and growth in Alloy 600. Final report

    SciTech Connect (OSTI)

    Eason, E.D.; Nelson, E.E.

    1994-06-01

    In this project, data previously generated by Westinghouse on the stress corrosion of Alloy 600 in caustic environments were analyzed to produce a model of the initiation time and crack growth rate. The model is valid over the range of the data, which included one (1), ten (10) and fifty (50) percent caustic solutions, at temperatures ranging from 550 to 650{degrees}F (288 - 343{degrees}C). The specimens were {open_quotes}C{close_quotes} ring specimens, with an initial strain that ranged from slightly below yield to approximately 3%. The model has two parts, a probabilistic model of time to initiation, and a deterministic model of crack growth rate given that initiation has occurred. Both parts of the model depend on heat treatment, caustic concentration, temperature, and strain. The model provides a reasonable representation of the material behavior over the range of data that were available for calibration.

  6. Microstructure-based approach for predicting crack initiation and early growth in metals.

    SciTech Connect (OSTI)

    Cox, James V.; Emery, John M.; Brewer, Luke N.; Reedy, Earl David, Jr.; Puskar, Joseph David; Bartel, Timothy James; Dingreville, Remi P. M.; Foulk, James W., III; Battaile, Corbett Chandler; Boyce, Brad Lee

    2009-09-01

    Fatigue cracking in metals has been and is an area of great importance to the science and technology of structural materials for quite some time. The earliest stages of fatigue crack nucleation and growth are dominated by the microstructure and yet few models are able to predict the fatigue behavior during these stages because of a lack of microstructural physics in the models. This program has developed several new simulation tools to increase the microstructural physics available for fatigue prediction. In addition, this program has extended and developed microscale experimental methods to allow the validation of new microstructural models for deformation in metals. We have applied these developments to fatigue experiments in metals where the microstructure has been intentionally varied.

  7. Catalytic cracking of aromatic hydrocarbons. Final report, October 1984-March 1986

    SciTech Connect (OSTI)

    Simons, G.A.; Ham, D.O.; Moniz, G.A.

    1986-04-01

    Iron containing minerals and chars were screened as cracking catalysts for aromatic hydrocarbons (AHC) in simulated gasifier effluents. Catalytic activities of six minerals and two chars were measured and used to infer fundamental hetereogeneous rate constants using measured properties of the pore structure of the solids. Measurements were made for 200 ppM and 2000 ppM benzene cracking over the temperature range 400 to 1000/sup 0/C. The active catalyst under gasifier conditions was found to be FeO. The minerals have a higher reactivity per unit mass in chars than in a pure form. H/sub 2/S was found to reduce the catalytic activity to one third of the unpoisoned value, but the catalysts maintained this reduced activity. These minerals have the potential to be economically feasible, disposable catalysts in a fixed bed or fluidized bed process if they can survive for ten hours. 8 refs., 33 figs., 3 tabs.

  8. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    SciTech Connect (OSTI)

    Singbeil, D.L.; Prescott, R.; Keiser, J.R.; Swindeman, R.W.

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  9. Stress corrosion cracking of alloys 690, 800, and 600 in acid environments containing copper oxides

    SciTech Connect (OSTI)

    Pierson, E.; Stubbe, J.; Deny, G.

    1996-10-01

    Secondary side stress corrosion cracking (SCC) of steam generator (SG) tubes may be due to the formation of an acid environment in crevices, as demonstrated for several Belgian PWR plants. The susceptibility of alloys 600 and 800 in this type of environment, which had been partially evidenced by several laboratory works, has been confirmed by capsule tests performed at Laborelec, whereas the SCC resistance of alloy 690 always appeared excellent. Capsule tests have been recently conducted at 320 C with the same heats of tubings in the same acid solutions (cationic resins + magnetite + sodium silicate, with or without lead, and sodium sulfate + iron sulfate, with or without lead oxide) containing CuO and Cu{sub 2}O. It appeared that the SCC resistance of the three alloys was generally reduced by the addition of copper oxides, at least when the cover gas did not contain hydrogen. The situation was particularly dramatic for the capsules made of alloy 690 tubing: most of them developed deep cracks, sometimes throughwall (the shortest time to failure being less than 50 h) whereas the same solutions without copper oxides had produced no cracking at all in alloy 690 capsules exposed during more than 2,000 h. Although the corrosion is reduced in presence of hydrazine or at lower concentration, copper oxides probably contribute significantly to the degradation of the tubes in alloy 600, at least in SG`s forming acid sulfate crevice environments. This is also an issue for the new SG`s, especially for those equipped with tubes in alloy 690 TT, particularly for the top of the tubesheet which is a critical deposit area since the high stresses and strains resulting from the expansion of the tube in the tubesheet lead to a risk of circumferential cracking at the transition.

  10. Dynamic behavior of anchors in cracked and uncracked concrete: A progress report

    SciTech Connect (OSTI)

    Rodriguez, M.; Yong-gang Zhang; Lotze, D.

    1995-04-01

    In early 1993, the US Nuclear Regulatory Commission began a research program at The University of Texas at Austin, dealing with the dynamic behavior of anchors in cracked and uncracked concrete. In this paper, the progress of that research program is reviewed. The test program is summarized, the work performed to date is reviewed, with emphasis on the dynamic and static behavior of single tensile anchors in uncracked concrete. General conclusions from that work are discussed, and future plans are presented.

  11. Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control Improving Energy Efficiency in Hot Rolling by Increasing Recovery Rates Hot rolling of large ingots is the predominant process for producing plate, sheet, and foil aluminum products. Hot rolling has typical recovery rates of 82%, because 18% of the original material is lost as planned end cuts and scalping, or as incidental (unplanned) scrap. Hot rolled scrap is then typically re-melted to either form fresh ingot

  12. Probabilistic evaluation of initiation time in RC bridge beams with load-induced cracks exposed to de-icing salts

    SciTech Connect (OSTI)

    Lu Zhaohui; Zhao Yangang; Yu Zhiwu; Ding Faxing

    2011-03-15

    In this study, a reliability-based method for predicting the initiation time of reinforced concrete bridge beams with load-induced cracks exposed to de-icing salts is presented. A practical model for predicting the diffusion coefficient of chloride ingress into load-induced cracked concrete is proposed. Probabilistic information about uncertainties related to the surface chloride content and the threshold chloride concentration has been estimated from a wide review of previous experimental or statistical studies. Probabilistic analysis to estimate the time to corrosion initiation with/without considering the effect of the load-induced cracks on the chloride ingress into concrete has been carried out. Results of the analysis demonstrate the importance of considering the effect of the load-induced cracks for correct prediction of corrosion initiation in RC bridge beams exposed to chlorides.

  13. Aluminum nitride transitional layer for reducing dislocation density and cracking of AlGaN epitaxial films

    DOE Patents [OSTI]

    Allerman, Andrew A.; Crawford, Mary H.; Lee, Stephen R.

    2013-01-08

    A denticulated Group III nitride structure that is useful for growing Al.sub.xGa.sub.1-xN to greater thicknesses without cracking and with a greatly reduced threading dislocation (TD) density.

  14. Stress corrosion cracking of Alloy 600 and Alloy 690 in all volatile treated water at elevated temperatures. Final report. [PWR

    SciTech Connect (OSTI)

    Theus, G.J.; Emanuelson, R.H.

    1983-05-01

    This report describes a continuing study of stress corrosion cracking (SCC) of Inconel alloys 600 and 690 in all-volatile treated (AVT) water. Specimens of alloys 600 and 690 are being exposed to AVT water at 288/sup 0/, 332/sup 0/, 343/sup 0/, and 360/sup 0/C. Alloy 600 generally resists SCC in high-purity water under normal service conditions but is susceptible under other specific conditions. In general, mill-annealed alloy 600 is more susceptible than stress-relieved material. Susceptibility to SCC increases rapidly with increasing exposure temperature. Very high stresses (near or above yield) are required to induce cracking in AVT or other high-purity waters. Most of the data presented in this report are for alloy 600; alloy 690 has not yet cracked. However, the program is being continued and will subsequently characterize the high-purity water cracking behavior, if any, of alloy 690.

  15. Microstructural effects on microdeformation and primary-side stress corrosion cracking of Alloy 600 tubing: Final report

    SciTech Connect (OSTI)

    Bruemmer, S.M.; Charlot, L.A.; Henager, C.H. Jr.

    1987-05-01

    Microdeformation characteristics in Alloy 600 tubing have been examined after various tensile deformations. Microstructure developed during processing was found to control subsequent microdeformation behavior. Grain boundary carbides were the most effective source of dislocations, activating at lower macro-strains and continuing to operate at higher macro-strains than other sources. Ledges within grain boundaries, twin boundaries and matrix carbides also acted as dislocation sources. Most dislocation activity at low strains was confined to planar arrays. A conceptual model is presented to account for the effects of interfacial and matrix microstructure on microdeformation and primary-side SCC of Alloy 600 tubing. Microstructure is linked to IGSCC resistance through its influence on microdeformation behavior and the resultant crack-tip stress state. Dislocation source activity at grain interfaces is proposed to be a critical aspect controlling IGSCC susceptibility. Effective sources such as grain boundary carbides promote crack blunting, decrease the crack-tip stress state and increase resistance to cracking.

  16. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels and Alloy 690 from Halden Phase-II Irradiations

    SciTech Connect (OSTI)

    Chen, Y.; Chopra, O. K.; Soppet, W. K.; Dietz Rago, Nancy L.; Shack, W. J.

    2008-09-01

    This work is an ongoing effort at Argonne National Laboratory on the mechanistic study of irradiation-assisted stress corrosion cracking (IASCC) in the core internals of light water reactors.

  17. Production of hydrogen by thermocatalytic cracking of natural gas. Task 4 report; Annual report

    SciTech Connect (OSTI)

    1995-10-01

    The conventional methods of hydrogen production from natural gas, for example, steam reforming (SR), are complex multi-step processes. These processes also result in the emission of large quantities of CO{sub 2} into the atmosphere. One alternative is the single-step thermocatalytic cracking (TCC) (or decomposition) of natural gas into hydrogen and carbon. The comparative assessment of SR and TCC processes was conducted. Thermocatalytic cracking of methane over various catalysts and supports in a wide range of temperatures (500--900 C) and flow rates was conducted. Two types of fix bed catalytic reactors were designed, built and tested: continuous flow and pulse reactors. Ni-Mo/Alumina and Fe-catalysts demonstrated relatively high efficiency in the methane cracking reaction at the range of temperatures 600--800 C. Fe-catalyst demonstrated fairly good stability, whereas alumina-supported Pt-catalyst rapidly lost its catalytic activity. Methane decomposition reaction over Ni-Mo/alumina was studied over wide range of space velocities in a continuous flow fixed bed catalytic reactor. The experimental results indicate that the hydrogen yield decreases noticeably with an increase in the space velocity of methane. The pulse type catalytic reactor was used to test the activity of the catalysts. It was found that induction period on the kinetic curve of hydrogen production corresponded to the reduction of metal oxide to metallic form of the catalyst. SEM method was used to study the structure of the carbon deposited on the catalyst surface.

  18. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

    SciTech Connect (OSTI)

    Gonzalez, M.A.; Garza, A.

    2011-12-15

    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  19. A hot-cracking mitigation technique for welding high-strength aluminum alloy

    SciTech Connect (OSTI)

    Yang, Y.P.; Dong, P.; Zhang, J.; Tian, X.

    2000-01-01

    A hot-cracking mitigation technique for gas tungsten arc welding (GTAW) of high-strength aluminum alloy 2024 is presented. The proposed welding technique incorporates a trailing heat sink (an intense cooling source) with respect to the welding torch. The development of the mitigation technique was based on both detailed welding process simulation using advanced finite element techniques and systematic laboratory experiments. The finite element methods were used to investigate the detailed thermomechanical behavior of the weld metal that undergoes the brittle temperature range (BTR) during welding. As expected, a tensile deformation zone within the material BTR region was identified behind the weld pool under conventional GTA welding process conventional GTA welding process conditions for the aluminum alloy studied. To mitigate hot cracking, the tensile zone behind the weld pool must be eliminated or reduce to a satisfactory level if the weld metal hot ductility cannot be further improved. With detailed computational modeling, it was found that by the introduction of a trailing heat sink at some distance behind the welding arc, the tensile strain rate with respect to temperature in the zone encompassing the BTR region can be significantly reduced. A series of parametric studies were also conducted to derive optimal process parameters for the trailing heat sink. The experimental results confirmed the effectiveness of the trailing heat sink technique. With a proper implementation of the trailing heat sink method, hot cracking can be completely eliminated in welding aluminum alloy 2024 (AA 2024).

  20. Experimental study of crack initiation and propagation in high- and gigacycle fatigue in titanium alloys

    SciTech Connect (OSTI)

    Bannikov, Mikhail E-mail: oborin@icmm.ru Oborin, Vladimir E-mail: oborin@icmm.ru Naimark, Oleg E-mail: oborin@icmm.ru

    2014-11-14

    Fatigue (high- and gigacycle) crack initiation and its propagation in titanium alloys with coarse and fine grain structure are studied by fractography analysis of fracture surface. Fractured specimens were analyzed by interferometer microscope and SEM to improve methods of monitoring of damage accumulation during fatigue test and to verify the models for fatigue crack kinetics. Fatigue strength was estimated for high cycle fatigue regime using the Luong method [1] by “in-situ” infrared scanning of the sample surface for the step-wise loading history for different grain size metals. Fine grain alloys demonstrated higher fatigue resistance for both high cycle fatigue and gigacycle fatigue regimes. Fracture surface analysis for plane and cylindrical samples was carried out using optical and electronic microscopy method. High resolution profilometry (interferometer-profiler New View 5010) data of fracture surface roughness allowed us to estimate scale invariance (the Hurst exponent) and to establish the existence of two characteristic areas of damage localization (different values of the Hurst exponent). Area 1 with diameter ∼300 μm has the pronounced roughness and is associated with damage localization hotspot. Area 2 shows less amplitude roughness, occupies the rest fracture surface and considered as the trace of the fatigue crack path corresponding to the Paris kinetics.

  1. Cohesive zone finite element analysis of crack initiation from a butt joint’s interface corner

    SciTech Connect (OSTI)

    Reedy, E. D.

    2014-09-06

    The Cohesive zone (CZ) fracture analysis techniques are used to predict the initiation of crack growth from the interface corner of an adhesively bonded butt joint. In this plane strain analysis, a thin linear elastic adhesive layer is sandwiched between rigid adherends. There is no preexisting crack in the problem analyzed, and the focus is on how the shape of the traction–separation (T–U) relationship affects the predicted joint strength. Unlike the case of a preexisting interfacial crack, the calculated results clearly indicate that the predicted joint strength depends on the shape of the T–U relationship. Most of the calculations used a rectangular T–U relationship whose shape (aspect ratio) is defined by two parameters: the interfacial strength σ* and the work of separation/unit area Γ. The principal finding of this study is that for a specified adhesive layer thickness, there is any number of σ*, Γ combinations that generate the same predicted joint strength. For each combination there is a corresponding CZ length. We developed an approximate CZ-like elasticity solution to show how such combinations arise and their connection with the CZ length.

  2. Cohesive zone finite element analysis of crack initiation from a butt joint’s interface corner

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Reedy, E. D.

    2014-09-06

    The Cohesive zone (CZ) fracture analysis techniques are used to predict the initiation of crack growth from the interface corner of an adhesively bonded butt joint. In this plane strain analysis, a thin linear elastic adhesive layer is sandwiched between rigid adherends. There is no preexisting crack in the problem analyzed, and the focus is on how the shape of the traction–separation (T–U) relationship affects the predicted joint strength. Unlike the case of a preexisting interfacial crack, the calculated results clearly indicate that the predicted joint strength depends on the shape of the T–U relationship. Most of the calculations usedmore » a rectangular T–U relationship whose shape (aspect ratio) is defined by two parameters: the interfacial strength σ* and the work of separation/unit area Γ. The principal finding of this study is that for a specified adhesive layer thickness, there is any number of σ*, Γ combinations that generate the same predicted joint strength. For each combination there is a corresponding CZ length. We developed an approximate CZ-like elasticity solution to show how such combinations arise and their connection with the CZ length.« less

  3. A study of the mechanism of primary water stress corrosion cracking of Alloy 600

    SciTech Connect (OSTI)

    Gourgues, A.F.; Andrieu, E.; Scott, P.M.

    1995-12-31

    Two aspects of the mechanism of stress corrosion cracking of Alloy 600 in pressurized water reactors (PWR) primary water have been studied in detail. Results are presented showing that grain boundaries of Alloy 600 are embrittled to a depth of several microns by exposure to primary water in an unstressed condition. It has been established that this embrittlement is not reversible by high temperature degassing and cannot be directly due to hydrogen. The results seem to support the hypothesis that oxygen atom penetration of grain boundaries is possible. However, no evidence of formation of grain boundary gas bubbles or oxides has been found. It is envisaged that this embrittlement process could sequentially act at the tip of a growing stress corrosion crack. The second phenomenon under study has been the plastic deformation behavior of Alloy 600 since it is known that cold work and stress have an important effect on stress corrosion cracking sensitivity. Results of plastic deformation during cyclic straining at various controlled strain rates are presented showing that Alloy 600 is not very sensitive to loading history and that cold work is of an essentially kinematic nature.

  4. Stress corrosion cracking of alloy 600 in high temperature aqueous solutions: Influencing factors, mechanisms and models

    SciTech Connect (OSTI)

    Szklarska-Smialowska, Z.; Rebak, R.B.

    1996-12-31

    A detailed critical review of the multiple variables affecting stress corrosion cracking (SCC) of in high temperature (deaerated) aqueous solutions is given. Most of the data in the literature deals with the cracking susceptibility in the primary side; however, it is clear that similar factors and to a similar extent influence the SCC susceptibility in both primary and secondary sides. Some factors such as alkalinity of the solution or presence of lead (Pb) may be more in the secondary side and others such as partial pressure of hydrogen (H{sub 2}) in the primary side. Even though the effect of the variables on SCC susceptibility is more or less established, in models, in most of the cases there is a lack of fundamental understanding of the mechanisms involved. The different mechanisms and models proposed to explain the SCC of alloy 600 are briefly reviewed and their validity to explain the influence of the variables and to predict the crack growth rate (CGR), is assessed. It is concluded that several of the proposed models seem to give a fair estimate of the CGR values under certain conditions; however, it appears that a single mechanism cannot explain in detail the complex case of alloy 600 SCC. 113 refs., 11 figs., 3 tabs.

  5. The stress corrosion cracking behavior of alloys 690 and 152 WELD in a PWR environment.

    SciTech Connect (OSTI)

    Alexandreanu, B.; Chopra, O. K.; Shack, W. J.

    2009-01-01

    Alloys 690 and 152 are the replacement materials of choice for Alloys 600 and 182, respectively. The latter two alloys are used as structural materials in pressurized water reactors (PWRs) and have been found to undergo stress corrosion cracking (SCC). The objective of this work is to determine the crack growth rates (CGRs) in a simulated PWR water environment for the replacement alloys. The study involved Alloy 690 cold-rolled by 26% and a laboratory-prepared Alloy 152 double-J weld in the as-welded condition. The experimental approach involved pre-cracking in a primary water environment and monitoring the cyclic CGRs to determine the optimum conditions for transitioning from the fatigue transgranular to intergranular SCC fracture mode. The cyclic CGRs of cold-rolled Alloy 690 showed significant environmental enhancement, while those for Alloy 152 were minimal. Both materials exhibited SCC of 10{sup -11} m/s under constant loading at moderate stress intensity factors. The paper also presents tensile property data for Alloy 690TT and Alloy 152 weld in the temperature range 25--870 C.

  6. Phenomenon analysis of stress corrosion cracking in the vessel head penetrations of French PWR`s

    SciTech Connect (OSTI)

    Pichon, C.; Buisine, D.; Faidy, C.; Gelpi, A.; Vaindirlis, M.

    1995-12-31

    During a hydrotest in 1991, a leak was detected on,a reactor vessel head (RVH) penetration of a French PWR. This leak was due to a phenomenon of Primary Water Stress Corrosion Cracking (PWSCC) affecting these penetrations in Alloy 600. The destructive and non-destructive examinations undertaken during the following months highlighted the generic nature of the degradations. In order to well understand this phenomenon and implement the most suitable maintenance policy, a large scale scientific program was decided and performed jointly by Electricite de France and FRAMATOME. The paper will present all the results obtained in this program concerning the parameters governing the PWSCC. In particular the following fields will be developed: (1) the material, its microstructure in line with the manufacturing and its susceptibility to PWSCC; (2) the stresses and their evaluations by measurements, mock up corrosion tests and Finite Element Analysis (FEA); (3) the effect of surface finish on crack initiation; and (4) the crack growth rate. This phenomenon analysis will be useful for evaluating the risk of PWSCC on other Alloy 600 areas in PWR`s primary system.

  7. Effect of lithium hydroxide on primary water stress corrosion cracking of Alloy 600 tubing

    SciTech Connect (OSTI)

    Jacko, R. )

    1991-09-01

    Primary water stress corrosion cracking (PWSCC) studies were performed on Alloy 600 in simulated PWR high lithium primary water. Tests were conducted at 330{degree}C with Li concentrations ranging from 0.7 to 3.5 ppM in solutions containing boric acid and dissolved hydrogen. Highly stressed, Alloy 600 reverse U-bend specimens (RUBs) were predominantly used for tests. Both mill-annealed (MA) and thermally treated (TT) Alloy 600 were tested. The large number of specimens tested allowed the use of rigorous statistical techniques to interpret the variability of PWSCC performance. Results of tests of MA 600 RUBs at 2 stress levels show no effect of chemistry on the time to initiate PWSCC cracks over the range from 0.7 to 3.5 ppM Li. However, results for TT 600 RUBs and in MA 600 RUBs at a third stress level show the tendency for a shorter time to initiate PWSCC cracks at a Li concentration of 3.5 ppM. Analysis suggests that certain Alloy 600 components may experience an increase in PWSCC by using the higher LI content primary water due to a subtle influence of chemistry on PWSCC. 5 refs. 8 figs., 3 tabs.

  8. Stress corrosion cracking of alloy 600 using the constant strain rate test

    SciTech Connect (OSTI)

    Bulischeck, T. S.; van Rooyen, D.

    1980-01-01

    The most recent corrosion problems experienced in nuclear steam generators tubed with Inconel alloy 600 is a phenomenon labeled ''denting''. Denting has been found in various degrees of severity in many operating pressurized water reactors. Laboratory investigations have shown that Inconel 600 exhibits intergranular SCC when subjected to high stresses and exposed to deoxygenated water at elevated temperatures. A research project was initiated at Brookhaven National Laboratory in an attempt to improve the qualitative and quantitative understanding of factors influencing SCC in high temperature service-related environments. An effort is also being made to develop an accelerated test method which could be used to predict the service life of tubes which have been deformed or are actively denting. Several heats of commercial Inconel 600 tubing were procured for testing in deaerated pure and primary water at temperatures from 290 to 365/sup 0/C. U-bend type specimens were used to determine crack initiation times which may be expected for tubes where denting has occurred but is arrested and provide baseline data for judging the accelerating effects of the slow strain rate method. Constant extension rate tests were employed to determine the crack velocities experienced in the crack propagation stage and predict failure times of tubes which are actively denting. 8 refs., 17 figs., 5 tabs.

  9. Adaptation of Crack Growth Detection Techniques to US Material Test Reactors

    SciTech Connect (OSTI)

    A. Joseph Palmer; Sebastien P. Teysseyre; Kurt L. Davis; Joy L. Rempe; Gordon Kohse; Yakov Ostrovsky; David M. Carpenter

    2014-04-01

    A key component in evaluating the ability of Light Water Reactors to operate beyond 60 years is characterizing the degradation of materials exposed to radiation and various water chemistries. Of particular concern is the response of reactor materials to Irradiation Assisted Stress Corrosion Cracking (IASCC). Some materials testing reactors (MTRs) outside the U.S., such as the Halden Boiling Water Reactor (HBWR), have deployed a technique to measure crack growth propagation during irradiation. This technique incorporates a compact loading mechanism to stress the specimen during irradiation. A crack in the specimen is monitored using the Direct Current Potential Drop (DCPD) method. A project is underway to develop and demonstrate the performance of a similar type of test rig for use in U.S. MTRs. The first year of this three year project was devoted to designing, analyzing, fabricating, and bench top testing a mechanism capable of applying a controlled stress to specimens while they are irradiated in a pressurized water loop (simulating PWR reactor conditions). During the second year, the mechanism will be tested in autoclaves containing high pressure, high temperature water with representative water chemistries. In addition, necessary documentation and safety reviews for testing in a reactor environment will be completed. In the third year, the assembly will be tested in the Massachusetts Institute of Technology Reactor (MITR) and Post Irradiation Examinations (PIE) will be performed.

  10. High-Resolution Characterization of Intergranular Attack and Stress Corrosion Cracking of Alloy 600 in High-Temperature Primary Water

    SciTech Connect (OSTI)

    Thomas, Larry E.; Bruemmer, Stephen M.

    2000-06-01

    Intergranular (IG) attack regions and stress-corrosion cracks in alloy 600 U-bend samples tested in 330C, pressurized-water-reactor water have been characterized by analytical transmission electron microscopy (ATEM). Observations of cross-sectional samples revealed short oxidized zones preceding crack tips and narrow (10-nm wide), deeply penetrated, oxidized zones along grain boundaries exposed along open cracks. High-resolution TEM imaging and fine-probe analysis were used to determine the local chemistries and structures in these corrosion-affected zones. Matrix areas surrounding the crack tips appeared highly strained, whereas the IG penetrations generally did not. The predominant oxide structure found along crack walls and just ahead of crack tips was NiO with metal-atom ratios similar to the alloy. The attacked grain boundaries off open cracks contained similar fine-grained NiO-structure oxide together with local areas of Cr-rich oxide and Ni-rich metal. In contrast, Cr-rich oxide identified as Cr2O3 predominated at the leading edges of the IG attack. Stereoscopic imaging of these tip structures revealed nm-scale porosity and tunnels within the oxide and pores along the grain-boundary plane ahead of the oxide. The general interpretation of these results is that IG attack and cracking follows local dissolution or oxidation and the formation of pores at grain boundaries. This degradation occurs at the nanometer scale and therefore requires high-resolution ATEM methods to reveal detailed characteristics. Experimental support for several possible IG degradation mechanisms is considered.

  11. The nonlinear theory of slow-wave electron cyclotron masers with inclusion of the beam velocity spread

    SciTech Connect (OSTI)

    Kong, Ling-Bao; Wang, Hong-Yu; Hou, Zhi-Ling; Jin, Hai-Bo; Du, Chao-Hai

    2013-12-15

    The nonlinear theory of slow-wave electron cyclotron masers (ECM) with an initially straight electron beam is developed. The evolution equation of the nonlinear beam electron energy is derived. The numerical studies of the slow-wave ECM efficiency with inclusion of Gaussian beam velocity spread are presented. It is shown that the velocity spread reduces the interaction efficiency. -- Highlights: •The theory of slow-wave electron cyclotron masers is considered. •The calculation of efficiency under the resonance condition is presented. •The efficiency under Gaussian velocity spreads has been obtained.

  12. Cyclic fatigue-crack propagation in ceramics: Behavior in overaged and partially-stabilized MgO-zirconia

    SciTech Connect (OSTI)

    Dauskardt, R.H.; Marshall, D.B.; Ritchie, R.O.; Rockwell International Corp., Thousand Oaks, CA; Lawrence Berkeley Lab., CA )

    1988-06-01

    The growth of fatigue cracks under (tension-tension) cyclic loading is unequivocally demonstrated for ceramic materials, based on experiments using compact-tension specimens of a MgO partially-stabilized zirconia (PSZ), heat treated to vary the fracture toughness K{sub c} from {approximately}3 MPa{radical}m (overaged condition) to 16 MPa{radical}m (peak-toughness condition) and tested in inert and moist environments. Analogous to behavior in metals, cyclic fatigue-crack growth rates (over the range 10{sup {minus}11} to 10{sup {minus}5} m/cycle) are found to be a function of the stress-intensity range, environment, fracture toughness and load ratio, and to show evidence of crack closure. Similarly under variable-amplitude cyclic loading conditions, crack-growth rates show transient accelerations following low-high block overloads and transient retardations following high-low block overloads or single tensile overloads, again analogous to behavior commonly observed in ductile meals. Cyclic crack-growth rates are observed at stress intensities as low as 50% of K{sub c}, and are typically some 7 orders of magnitude faster than corresponding stress-corrosion crack-growth rates under sustained-loading conditions. 23 refs., 6 figs.

  13. Strain and texture evolution during mechanical loading of a crack tip in martensitic shape-memory NiTi.

    SciTech Connect (OSTI)

    Daymond, M. R.; Young, M. L.; Almer, J. D.; Dunand, D. C.; Queen's Univ.; Northwestern Univ.

    2007-06-01

    In situ synchrotron X-ray diffraction measurements are used to create two-dimensional maps of elastic strain and texture, averaged over a compact-tension specimen thickness, near a crack tip in a martensitic NiTi alloy. After fatigue crack propagation, the material ahead of the crack and in its wake exhibits a strong texture, which is eliminated by subsequent shape-memory heat treatment, indicating that this texture is due to detwinning, the main deformation mechanism of NiTi. Upon subsequent application of a static tensile stresses, the highly textured zone reappears and grows around the crack tip as the applied stress is increased. At the highest applied stress intensity of 35MPam1/2, large tensile strains are measured ahead of the crack tip and considerable elastic anisotropy is observed. This detwinning zone is similar to the plastic zone produced by dislocation slip present around cracks in other metals. The texture in this zone is not significantly altered after mechanical unloading, despite the development of substantial triaxial compressive residual strains in this zone.

  14. Environmentally assisted cracking in light water reactors - annual report, January-December 2001.

    SciTech Connect (OSTI)

    Chopra, O. K.; Chung, H. M.; Clark, R. W.; Gruber, E. E; Hiller, R. W.; Shack, W. J.; Soppet, W. K.; Strain, R. V.; Energy Technology

    2003-06-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) from January to December 2001. Topics that have been investigated include (a) environmental effects on fatigue S-N behavior of austenitic stainless steels (SSs), (b) irradiation-assisted stress corrosion cracking (IASCC) of austenitic SSs, and (c) EAC of Alloy 600. The effects of key material and loading variables, such as strain amplitude, strain rate, temperature, dissolved oxygen (DO) level in water, and material heat treatment, on the fatigue lives of wrought and cast austenitic SSs in air and LWR environments have been evaluated. The mechanism of fatigue crack initiation in austenitic SSs in LWR environments has also been examined. The results indicate that the presence of a surface oxide film or difference in the characteristics of the oxide film has no effect on fatigue crack initiation in austenitic SSs in LWR environments. Slow-strain-rate tensile tests and post-test fractographic analyses were conducted on several model SS alloys irradiated to {approx}2 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV) ({approx}3 dpa) in He at 289 C in the Halden reactor. The results were used to determine the influence of alloying and impurity elements on the susceptibility of these steels to IASCC. Corrosion fatigue tests were conducted on nonirradiated austenitic SSs in high-purity water at 289 C to establish the test procedure and conditions that will be used for the tests on irradiated materials. A comprehensive irradiation experiment was initiated to obtain many tensile and disk specimens irradiated under simulated pressurized water reactor conditions at {approx}325 C to 5, 10, 20, and 40 dpa. Crack growth tests were completed on 30% cold-worked Alloy 600 in high-purity water under various environmental and loading conditions. The results are compared with data obtained earlier on several heats of Alloy 600

  15. Spread of an introduced parasite across the Hawaiian archipelago independent of its introduced host

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Gagne, Roderick B.; Hogan, J. Derek; McIntyre, Peter B.; Hain, Ernie F.; Gilliam, James F.; Pracheil, Brenda M.; Blum, Michael J.

    2014-11-11

    1. Co-introductions of non-native parasites with non-native hosts can be a major driver of disease emergence in native species, but the conditions that promote the establishment and spread of nonnative parasites remain poorly understood. Here, we characterise the infection of a native host species by a non-native parasite relative to the distribution and density of the original non-native host species and a suite of organismal and environmental factors that have been associated with parasitism, but not commonly considered within a single system. 2. We examined the native Hawaiian goby Awaous stamineus across 23 catchments on five islands for infection bymore » the non-native nematode parasite Camallanus cotti. We used model selection to test whether parasite infection was associated with the genetic diversity, size and population density of native hosts, the distribution and density of non-native hosts, land use and water quality. 3. We found that the distribution of non-native C. cotti parasites has become decoupled from the non-native hosts that were primary vectors of introduction to the Hawaiian Islands. Although no single intrinsic or extrinsic factor was identified that best explains parasitism of A. stamineus by C. cotti, native host size, population density and water quality were consistently identified as influencing parasite intensity and prevalence. 4. The introduction of non-native species can indirectly influence native species through infection of co-introduced parasites. Here, we show that the effects of enemy addition can extend beyond the range of non-native hosts through the independent spread of non-native parasites. This suggests that control of non-native hosts is not sufficient to halt the spread of introduced parasites. Furthermore, designing importation regulations to prevent host parasite co-introductions can promote native species conservation, even in remote areas that may not seem susceptible to human influence.« less

  16. Calculating survival curves in spread-peaks of heavy ion beams and comparison with experiment

    SciTech Connect (OSTI)

    Curtis, S.B.; Chu, W.T.; Llacer, J.; Renner, T.R.; Rodriguez, A.; Yang, T.C.H.

    1995-08-01

    In preparing for treating patients with high-energy ion beams, it is important first to determine the composition of the beam, that is, the relative mixes of the various primary and secondary particles and their LET spectra, and secondly to estimate the cell killing expected during a treatment schedule. This requires measurements of the beam composition at various depths through the spread-peak region, and a calculation of cell survival using a cell-killing model designed to accommodate the mixed LET nature of the beam in the spread-peak region. This talk presents results of an experiment in which a particle identification telescope, the BEPKLET, was used to measure the LET spectra of the primary and secondary particles at two positions in a 12-cm-spread-peak of a 585 MeV/amu neon ion beam at the Bevalac. Cell survival measurements were made at the same positions at which the LET-spectra were measured. The survival curves obtained were compared with calculations using the LPL (Lethal, Potentially Lethal) model of cell-killing. Results agree quite well at doses up to about 4 Gy. A quantity proportional to the RBE at 10% survival, when plotted against dose-averaged LET for a number of different beams and energies, appears to be a fairly good predictor of biological effect. This would not be expected if the difference in biological effect due to differences in track structure between various ions at the same LET played a significant role in modifying cell-killing in the range of LETs covered by this experiment.

  17. Energy Spread of the Proton Beam in the Fermilab Booster at its Injection Energy

    SciTech Connect (OSTI)

    Bhat, C. M.; Chase, B. E.; Chaurize, S. J.; Garcia, F. G.; Seiya, K.; Pellico, W. A.; Sullivan, T. M.; Triplett, A. K.

    2015-04-27

    We have measured the energy spread of the Booster beam at its injection energy of 400 MeV by three different methods: (1) creating a notch of about 40 nsec wide in the beam immediately after multiple turn injection and measuring the slippage time required for high and low momentum particles for a grazing touch in line-charge distribution, (2) injecting partial turn beam and letting it to debunch, and (3) comparing the beam profile monitor data with predictions from MAD simulations for the 400 MeV injection beam line. The measurements are repeated under varieties of conditions of rf systems in the ring and in the beam transfer line.

  18. One-dimensional numerical fluid dynamics model of the spreading of liquefied gaseous fuel (LGF) on water

    SciTech Connect (OSTI)

    Stein, W.; Ermak, D.L.

    1980-11-04

    A computer model has been developed to simulate the spreading of an evaporating liquefied gaseous fuel that has been spilled on the surface of a denser liquid. This would correspond, for example, to the spreading of liquefied natural gas spilled onto water. The model is based on the one-dimensional, time-dependent equations of conservation of mass and momentum, with the assumption that the pool of liquid fuel spreads in a radially symmetric manner. It includes the effects of vaporization, shear at the fuel-liquid interface, and buoyancy due to the density difference between the fuel and the liquid onto which it is spilled. Both instantaneous and continuous spills of finite volume are treated. The height and spreading velocity of the pool of spilled fuel are calculated as functions of time and radius by numerically solving the conservation equations with a finite difference method. Output of the calculations is presented in both tabular and graphical form.

  19. One-dimensional numerical fluid dynamics model of the spreading of liquefied gaseous fuel (LGF) on water

    SciTech Connect (OSTI)

    Stein, W.; Ermak, D.L.

    1981-01-01

    A computer model has been developed to simulate the spreading of an evaporating liquefied gaseous fuel that has been spilled on the surface of a denser liquid. This would correspond, for example, to the spreading of liquefied natural gas spilled onto water. The model is based on the one-dimensional, time-dependent equations of conservation of mass and momentum, with the assumption that the pool of liquid fuel spreads in a radially symmetric manner. It includes the effects of vaporization, shear at the fuel-liquid interface, and buoyancy due to the density difference between the fuel and the liquid onto which it is spilled. Both instantaneous and continuous spills of finite volume are treated. The height and spreading velocity of the pool of spilled fuel are calculated as functions of time and radius by numerically solving the conservation equations with a finite difference method.Output of the calculations is presented in both tabular and graphical form.

  20. Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material

    SciTech Connect (OSTI)

    G. Gordon

    2004-10-13

    Stress corrosion cracking is one of the most common corrosion-related causes for premature breach of metal structural components. Stress corrosion cracking is the initiation and propagation of cracks in structural components due to three factors that must be present simultaneously: metallurgical susceptibility, critical environment, and static (or sustained) tensile stresses. This report was prepared according to ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The purpose of this report is to provide an evaluation of the potential for stress corrosion cracking of the engineered barrier system components (i.e., the drip shield, waste package outer barrier, and waste package stainless steel inner structural cylinder) under exposure conditions consistent with the repository during the regulatory period of 10,000 years after permanent closure. For the drip shield and waste package outer barrier, the critical environment is conservatively taken as any aqueous environment contacting the metal surfaces. Appendix B of this report describes the development of the SCC-relevant seismic crack density model (SCDM). The consequence of a stress corrosion cracking breach of the drip shield, the waste package outer barrier, or the stainless steel inner structural cylinder material is the initiation and propagation of tight, sometimes branching, cracks that might be induced by the combination of an aggressive environment and various tensile stresses that can develop in the drip shields or the waste packages. The Stainless Steel Type 316 inner structural cylinder of the waste package is excluded from the stress corrosion cracking evaluation because the Total System Performance Assessment for License Application (TSPA-LA) does not take credit for the inner cylinder. This document provides a detailed description of the process-level models that can be applied to assess the performance of Alloy 22

  1. This Week In Petroleum Summary Printer-Friendly Version

    Gasoline and Diesel Fuel Update (EIA)

    increase in gasoline crack spreads. Among these are: planned and unplanned refinery maintenance; the low starting level for gasoline crack spreads going into 2013; preparation for...

  2. Over-compression, a method to shape the longitudinal bunch distribution for a reduced energy spread

    SciTech Connect (OSTI)

    Decker, F.J.; Holtzapple, R.; Raubenheimer, T.

    1994-07-01

    In the Stanford Linear Collider the energy spread of the bunches at the end of the linac is dominated by longitudinal wakefields. A short, high current bunch with a Gaussian shape will produce a double-horned energy distribution. It can be shown that certain charge distributions with a sharp rise time (about rectangular or half-Gaussian) will give no additional energy spread due to the linac, since the generated wakefield and the rf-curvature cancel each other exactly. In this paper different methods are presented on how to achieve such distributions by using non-linear dependences in the RTL (Ring-To-Linac) compression region. A simple and effective method to achieve such a distribution is by over-compression. When not fully compressing the bunch, there are two settings of the compressor voltage, under and over-compression, which give the same core bunch length in the linac. By switching from the under to the over-compressed setting, the tails are reduced from more than Gaussian to less than Gaussian beam tails. This results in a roughly rectangular shape which will give the wakefield-rf cancellation. Simulations, measurements and their implications are discussed.

  3. Spreading of lithium on a stainless steel surface at room temperature

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Skinner, C. H.; Capece, A. M.; Roszell, J. P.; Koel, B. E.

    2016-01-01

    Lithium conditioned plasma facing surfaces have lowered recycling and enhanced plasma performance on many fusion devices and liquid lithium plasma facing components are under consideration for future machines. A key factor in the performance of liquid lithium components is the wetting by lithium of its container. We have observed the surface spreading of lithium from a mm-scale particle to adjacent stainless steel surfaces using a scanning Auger microprobe that has elemental discrimination. The spreading of lithium occurred at room temperature (when lithium is a solid) from one location at a speed of 0.62 mu m/day under ultrahigh vacuum conditions. Separatemore » experiments using temperature programmed desorption (TPD) investigated bonding energetics between monolayer-scale films of lithium and stainless steel. While multilayer lithium desorption from stainless steel begins to occur just above 500 K (E-des = 1.54 eV), sub-monolayer Li desorption occurred in a TPD peak at 942 K (E-des = 2.52 eV) indicating more energetically favorable lithium-stainless steel bonding (in the absence of an oxidation layer) than lithium lithium bonding. (C) 2015 Elsevier B.V. All rights reserved.« less

  4. Spreading of lithium on a stainless steel surface at room temperature

    SciTech Connect (OSTI)

    Skinner, C. H.; Capece, A. M.; Roszell, J. P.; Koel, B. E.

    2016-01-01

    Lithium conditioned plasma facing surfaces have lowered recycling and enhanced plasma performance on many fusion devices and liquid lithium plasma facing components are under consideration for future machines. A key factor in the performance of liquid lithium components is the wetting by lithium of its container. We have observed the surface spreading of lithium from a mm-scale particle to adjacent stainless steel surfaces using a scanning Auger microprobe that has elemental discrimination. The spreading of lithium occurred at room temperature (when lithium is a solid) from one location at a speed of 0.62 mu m/day under ultrahigh vacuum conditions. Separate experiments using temperature programmed desorption (TPD) investigated bonding energetics between monolayer-scale films of lithium and stainless steel. While multilayer lithium desorption from stainless steel begins to occur just above 500 K (E-des = 1.54 eV), sub-monolayer Li desorption occurred in a TPD peak at 942 K (E-des = 2.52 eV) indicating more energetically favorable lithium-stainless steel bonding (in the absence of an oxidation layer) than lithium lithium bonding. (C) 2015 Elsevier B.V. All rights reserved.

  5. Inhibitory effect of boric acid on intergranular attack and stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect (OSTI)

    Kawamura, H.; Hirano, H.; Koike, M.; Suda, M.

    1995-09-01

    The inhibitory effect of boric acid on the Intergranular Attack and Stress Corrosion Cracking (IGA/SCC) propagation behavior of steam generator (SG) tubing was studied under accelerated test conditions. Based on the analysis results of stress intensity factors at IGA/SCC crack tips, the notched C-ring tests were carried out to evaluate the effect of stress intensity and boric acid on the IGA/SCC crack propagation. The A.C. impedance measurement and Auger electron spectroscopy (AES) were also conducted to clarify the inhibitory effect of boric acid. Notched C-ring test results indicated that IGA/SCC crack velocity of alloy 600 increased gradually with increasing stress intensity factor in the range 4 to about 26 MPa{center_dot}m{sup 1/2}, which might be loaded on the IGA/SCC crack tips of actual SG tubes under PWR secondary conditions. Adding boric acid slightly retarded the crack velocity in both all volatile treatment (AVT) water and caustic solutions. IGA/SCC crack velocities were lower in nearly neutral solutions than in alkali or acidic solutions. Furthermore, A.C. impedance studies showed that the polarization resistances of oxide films formed in boric acid solutions were higher than those of films formed in acidic and alkali solutions. AES analysis revealed that boron content in the oxide films formed in acidic solution containing boric acid was lowest. Good agreement was obtained between the IGA/SCC inhibitory effect of boric acid and the formation of the stable oxide films containing boron.

  6. Thermally activated dislocation creep model for primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect (OSTI)

    Hall, M.M., Jr

    1995-12-31

    There is a growing awareness that awareness that environmentally assisted creep plays an important role in integranular stress corrosion cracking (IGSCC) of NiCrFe alloys in the primary coolant water environment of a pressurized water reactor (PWR). The expected creep mechanism is the thermally activated glide of dislocations. This mode of deformation is favored by the relatively low temperature of PWR operation combined with the large residual stresses that are most often identified as responsible for the SCC failure of plant components. Stress corrosion crack growth rate (CGR) equations that properly reflect the influence of this mechanism of crack tip deformation are required for accurate component life predictions. A phenomenological IGSCC-CGR model, which is based on an apriori assumption that the IGSCC-CGR is controlled by a low temperature dislocation creep mechanism, is developed in this report. Obstacles to dislocation creep include solute atoms such as carbon, which increase the lattice friction force, and forest dislocations, which can be introduced by cold prestrain. Dislocation creep also may be environmentally assisted due to hydrogen absorption at the crack tip. The IGSCC-CGR model developed here is based on an assumption that crack growth occurs by repeated fracture events occurring within an advancing crack-tip creep-fracture zone. Thermal activation parameters for stress corrosion cracking are obtained by fitting the CGR model to IGSCC-CGR data obtained on NiCrFe alloys, Alloy X-750 and Alloy 600. These IGSCC-CGR activation parameters are compared to activation parameters obtained from creep and stress relaxation tests. Recently reported CGR data, which exhibit an activation energy that depends on yield stress and the applied stress intensity factor, are used to benchmark the model. Finally, the effects of matrix carbon concentration, grain boundary carbides and absorbed hydrogen concentration are discussed within context of the model.

  7. Non destructive technique for cracks detection by an eddy current in differential mode for steel frames

    SciTech Connect (OSTI)

    Harzalla, S. Chabaat, M.; Belgacem, F. Bin Muhammad

    2014-12-10

    In this paper, a nondestructive technique is used as a tool to control cracks and microcracks in materials. A simulation by a numerical approach such as the finite element method is employed to detect cracks and eventually; to study their propagation using a crucial parameter such as the stress intensity factor. This approach has been used in the aircraft industry to control cracks. Besides, it makes it possible to highlight the defects of parts while preserving the integrity of the controlled products. On the other side, it is proven that the reliability of the control of defects gives convincing results for the improvement of the quality and the safety of the material. Eddy current testing (ECT) is a standard technique in industry for the detection of surface breaking flaws in magnetic materials such as steels. In this context, simulation tools can be used to improve the understanding of experimental signals, optimize the design of sensors or evaluate the performance of ECT procedures. CEA-LIST has developed for many years semi-analytical models embedded into the simulation platform CIVA dedicated to non-destructive testing. The developments presented herein address the case of flaws located inside a planar and magnetic medium. Simulation results are obtained through the application of the Volume Integral Method (VIM). When considering the ECT of a single flaw, a system of two differential equations is derived from Maxwell equations. The numerical resolution of the system is carried out using the classical Galerkin variant of the Method of Moments. Besides, a probe response is calculated by application of the Lorentz reciprocity theorem. Finally, the approach itself as well as comparisons between simulation results and measured data are presented.

  8. Analysis Of Ductile Crack Growth In Pipe Test In STYLE Project

    SciTech Connect (OSTI)

    Yin, Shengjun; Williams, Paul T; Klasky, Hilda B; Bass, Bennett Richard

    2012-01-01

    The Oak Ridge National Laboratory (ORNL) is conducting structural analyses, both deterministic and probabilistic, to simulate a large scale mock-up experiment planned within the European Network for Structural Integrity for Lifetime Management non-RPV Components (STYLE). The paper summarizes current ORNL analyses of STYLE s Mock-up3 experiment to simulate/evaluate ductile crack growth in a cladded ferritic pipe. Deterministic analyses of the large-scale bending test of ferritic surge pipe, with an internal circumferential crack, are simulated with a number of local micromechanical approaches, such as Gurson-Tvergaard-Needleman (GTN) model and cohesive-zone model. Both WARP 3D and ABAQUS general purpose finite element programs are being used to predict the failure load and the failure mode, i.e. ductile tearing or net-section collapse, as part of the pre-test phase of the project. Companion probabilistic analyses of the experiment are utilizing the ORNL developed open-source Structural Integrity Assessment Modular - Probabilistic Fracture Mechanics (SIAM-PFM) framework. SIAM-PFM contains engineering assessment methodology such as the tearing instability (J-T analysis) module developed for inner surface cracks under bending load. The driving force J-integral estimations are based on the SC.ENG1 or SC.ENG2 models. The J-A2 methodology is used to transfer (constraint-adjust) J-R curve material data from standard test specimens to the Mock-up3 experiment configuration. The probabilistic results of the Mock-Up3 experiment obtained from SIAM-PFM will be compared to those generated using the deterministic finite element modeling approach. The objective of the probabilistic analysis is to provide uncertainty bounds that will assist in assessing the more detailed 3D finite-element solutions and to also assess the level of confidence that can be placed in the best-estimate finite-element solutions.

  9. Evaluation of multi-phase heat transfer and droplet evaporation in petroleum cracking flows

    SciTech Connect (OSTI)

    Chang, S.L.; Lottes, S.A.; Petrick, M.; Zhou, C.Q.

    1996-04-01

    A computer code ICRKFLO was used to simulate the multiphase reacting flow of fluidized catalytic cracking (FCC) riser reactors. The simulation provided a fundamental understanding of the hydrodynamics and heat transfer processes in an FCC riser reactor, critical to the development of a new high performance unit. The code was able to make predictions that are in good agreement with available pilot-scale test data. Computational results indicate that the heat transfer and droplet evaporation processes have a significant impact on the performance of a pilot-scale FCC unit. The impact could become even greater on scale-up units.

  10. Evaluation of multi-phase heat transfer and droplet evaporation in petroleum cracking flows

    SciTech Connect (OSTI)

    Chang, S.L.; Lottes, S.A.; Petrick, M.; Zhou, C.Q.

    1996-12-31

    A computer code ICRKFLO was used to simulate the multi-phase reacting flow of fluidized catalytic cracking (FCC) riser reactors. The simulation provided a fundamental understanding of the hydrodynamics and heat transfer processes in an FCC riser reactor, critical to the development of a new high performance unit. The code was able to make predictions that in good agreement with available pilot-scale test data. Computational results indicate that the heat transfer and droplet evaporation processes have a significant impact on the performance of a pilot-scale FCC unit. The impact could become even greater on scale-up units.

  11. Code System for Fracture Mechanics Analysis of Circumferential Surface Cracks in Pipes.

    Energy Science and Technology Software Center (OSTI)

    1999-07-28

    Version 00 The NRCPIPES software is designed to perform elastic and elastic-plastic fracture mechanics analysis for a circumferential surface cracked pipe, i.e., to establish the fracture-failure condition in terms of sustainable load (or stress) or displacement. The NRCPIPES software also includes several evaluation procedures and acceptance criteria for circumferential surface flaws based on the ASME Boiler and Pressure Vessel Code, Section XI criteria, the British R6 Revision 3 Option 1 criteria, and the original Net-Section-Collapsemore » (limit-load) analysis.« less

  12. Proceedings: Primary water stress corrosion cracking: 1989 EPRI remedial measures workshop

    SciTech Connect (OSTI)

    Gorman, J.A. )

    1990-04-01

    A meeting on PWSCC Remedial Measures'' was organized to give those working in this area an opportunity to share their results, ideas and plans with regard to development and application of remedial measures directed against the primary water stress corrosion cracking (PWSCC) phenomenon affecting alloy 600 steam generator tubes. Topics discussed included: utility experience and strategies; nondestructive examination (NDE) methods for PWSCC; technical topics ranging from predictive methods for occurrence of PWSCC to results of corrosion tests; and services provided by vendors that can help prevent the occurrence of PWSCC or can help address problems caused by PWSCC once it occurs.

  13. Photoelectrochemical protection of stainless alloys from the stress-corrosion cracking in BWR primary coolant environment

    SciTech Connect (OSTI)

    Akashi, Masatsune; Iso-o, Hiroyuki; Kubota, Nobuhiko; Fukuda, Takanori; Ayabe, Muneo; Hirano, Kenji

    1995-12-31

    The feasibility of counteracting or preventing the stress-corrosion cracking in the BWR core internals by the photoelectrochemical method has been examined. For the purpose TiO{sub 2} semiconductor is noted for its capability of photo electrochemically inducing the water-oxidizing anodic reaction in low enough potential domain if supplied with a light of a wavelength shorter than 410 nm. This paper offers an empirical proof by showing that Type 304 stainless steel and Alloy 600 stainless alloy that have been plasma-spray coated with TiO{sub 2} film will do quite well in environments of BWR primary coolant.

  14. EXPERT PANEL OVERSIGHT COMMITTEE ASSESSMENT OF FY2008 CORROSION AND STRESS CORROSION CRACKING SIMULANT TESTING PROGRAM

    SciTech Connect (OSTI)

    BOOMER KD

    2009-01-08

    The Expert Panel Oversight Committee (EPOC) has been overseeing the implementation of selected parts of Recommendation III of the final report, Expert Panel workshop for Hanford Site Double-Shell Tank Waste Chemistry Optimization, RPP-RPT-22126. Recommendation III provided four specific requirements necessary for Panel approval of a proposal to revise the chemistry control limits for the Double-Shell Tanks (DSTs). One of the more significant requirements was successful performance of an accelerated stress corrosion cracking (SCC) experimental program. This testing program has evaluated the optimization of the chemistry controls to prevent corrosion in the interstitial liquid and supernatant regions of the DSTs.

  15. J-controlled crack growth as an indicator of hydrogen-stainless steel compatibility

    SciTech Connect (OSTI)

    Dietrich, M.R.; Caskey, G.R. Jr.; Donovan, J.A.

    1980-01-01

    The J-integral was evaluated as a parameter to characterize fracture of stainless steels and as a measure of hydrogen damage. C-shaped specimens of type 304L, 316, and 21-6-9 stainless steels were tested in high pressure helium and hydrogen. The critical force for crack initiation (Jm), and tearing resistance (dJ/da) were decreased by hydrogen in all three alloys. The J-integral appears useful as a measure of hydrogen compatibility because it is sensitive to both test environment and microstructure.

  16. Transient Eddy Current Response Due to a Subsurface Crack in a Conductive Plate

    SciTech Connect (OSTI)

    Fangwei Fu

    2006-08-09

    Eddy current nondestructive evaluation (NDE) is usually carried out by exciting a time harmonic field using an inductive probe. However, a viable alternative is to use transient eddy current NDE in which a current pulse in a driver coil produces a transient .eld in a conductor that decays at a rate dependent on the conductivity and the permeability of the material and the coil configuration. By using transient eddy current, it is possible to estimate the properties of the conductive medium and to locate and size potential .aws from the measured probe response. The fundamental study described in this dissertation seeks to establish a theoretical understanding of the transient eddy current NDE. Compared with the Fourier transform method, the derived analytical formulations are more convenient when the transient eddy current response within a narrow time range is evaluated. The theoretical analysis provides a valuable tool to study the effect of layer thickness, location of defect, crack opening as well as the optimization of probe design. Analytical expressions have been developed to evaluate the transient response due to eddy currents in a conductive plate based on two asymptotic series. One series converges rapidly for a short time regime and the other for a long time regime and both of them agree with the results calculated by fast Fourier transform over all the times considered. The idea of asymptotic expansion is further applied to determine the induced electromotive force (EMF) in a pick-up coil due to eddy currents in a cylindrical rod. Starting from frequency domain representation, a quasi-static time domain dyadic Green's function for an electric source in a conductive plate has been derived. The resulting expression has three parts; a free space term, multiple image terms and partial reflection terms. The dyadic Green's function serves as the kernel of an electric field integral equation which defines the interaction of an ideal crack with the transient

  17. INHIBITION OF STRESS CORROSION CRACKING OF CARBON STEEL STORAGE TANKS AT HANFORD

    SciTech Connect (OSTI)

    BOOMER, K.D.

    2007-01-31

    The stress corrosion cracking (SCC) behavior of A537 tank steel was investigated in a series of environments designed to simulate the chemistry of legacy nuclear weapons production waste. Tests consisted of both slow strain rate tests using tensile specimens and constant load tests using compact tension specimens. Based on the tests conducted, nitrite was found to be a strong SCC inhibitor. Based on the test performed and the tank waste chemistry changes that are predicted to occur over time, the risk for SCC appears to be decreasing since the concentration of nitrate will decrease and nitrite will increase.

  18. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  19. Developing Fatigue Pre-crack Procedure to Evaluate Fracture Toughness of Pipeline Steels Using Spiral Notch Torsion Test

    SciTech Connect (OSTI)

    Wang, Jy-An John; Tan, Ting; Jiang, Hao; Zhang, Wei; Feng, Zhili

    2012-10-01

    The spiral notch torsion test (SNTT) has been utilized to investigate the crack growth behavior of X52 steel base and welded materials used for hydrogen infrastructures. The X52 steel materials are received from a welded pipe using friction stir welding techniques. Finite element models were established to study the crack growth behavior of steel SNTT steel samples, which were assumed to be isotropic material. A series SNTT models were set up to cover various crack penetration cases, of which the ratios between crack depth to diameter (a/D ratio) ranging from 0.10 to 0.45. The evolution of compliance and energy release rates in the SNTT method have been investigated with different cases, including different geometries and materials. Indices of characteristic compliance and energy release rates have been proposed. Good agreement has been achieved between predictions from different cases in the same trend. These work shed lights on a successful protocol for SNTT application in wide range of structural materials. The further effort needed for compliance function development is to extend the current developed compliance function to the deep crack penetration arena, in the range of 0.55 to 0.85 to effectively determine fracture toughness for extremely tough materials.

  20. Electrochemical and metallurgical aspects of stress corrosion cracking of sensitized Alloy 600 in simulated primary water containing sulfur contamination

    SciTech Connect (OSTI)

    Bandy, R.; Kelly, K.

    1985-01-01

    The stress corrosion cracking (SCC) of sensitized Alloy 600 was investigated in aerated solutions of sodium thiosulfate containing 1.3% boric acid. Results indicate that in the borated thiosulfate solution containing 7 ppM sulfur, 5 ppM lithium as lithium hydroxide is sufficient to inhibit SCC in U-bends. The occurrence of inhibition seems to correlate to the rapid increase of pH and conductivity of the solution as a result of the lithium hydroxide addition. In the slow strain rate tests in the borated solution containing 0.7 ppM lithium as lithium hydroxide, significant SCC is observed at a sulfur level of 30 ppB, i.e., a lithium to sulfur ratio of 23. In a parallel test in 30 ppB sulfur level but without any lithium hydroxide, the SCC is more severe than that in the lithiated environment. In the constant load test on a specimen held initially at a nominal stress near the yield strength of the material, cracks continue to grow until fracture during controlled, progressive dilution of the bulk solution, leading to final lithium concentration of 1.5 ppM and sulfur concentration (as thiosulfate) of 9.6 ppB i.e., a lithium to sulfur ratio of about 156, although lithium hydroxide retards the rate of crack propagation to some extent. The crack growth rate is strongly influenced by the electrochemical potential which is primarily governed by the local crack tip chemistry.

  1. The Stress Corrosion Crack Growth Rate of Alloy 600 Heat Affected Zones Exposed to High Purity Water

    SciTech Connect (OSTI)

    George A. Young; Nathan Lewis

    2003-04-05

    Grain boundary chromium carbides improve the resistance of nickel based alloys to primary water stress corrosion cracking (PWSCC). However, in weld heat affected zones (HAZ's), thermal cycles from fusion welding can solutionize beneficial grain boundary carbides, produce locally high residual stresses and strains, and promote PWSCC. The present research investigates the crack growth rate of an A600 HAZ as a function of test temperature. The A600 HAZ was fabricated by building up a gas-tungsten-arc-weld deposit of EN82H filler metal onto a mill-annealed A600 plate. Fracture mechanics based, stress corrosion crack growth rate testing was performed in high purity water between 600 F and 680 F at an initial stress intensity factor of 40 ksi {radical}in and at a constant electrochemical potential. The HAZ samples exhibited significant SCC, entirely within the HAZ at all temperatures tested. While the HAZ samples showed the same temperature dependence for SCC as the base material (HAZ: 29.8 {+-} 11.2{sub 95%} kcal/mol vs A600 Base: 35.3 {+-} 2.58{sub 95%} kcal/mol), the crack growth rates were {approx} 30X faster than the A600 base material tested at the same conditions. The increased crack growth rates of the HAZ is attributed to fewer intergranular chromium rich carbides and to increased plastic strain in the HAZ as compared to the unaffected base material.

  2. The significance of crack-resistance curves to the mixed-mode fracture toughness of human cortical bone

    SciTech Connect (OSTI)

    Zimmermann, Elizabeth A.; Launey, Maximilien E.; Ritchie, Robert O.

    2010-03-25

    The majority of fracture mechanics studies on the toughness of bone have been performed under tensile loading. However, it has recently been shown that the toughness of human cortical bone in the transverse (breaking) orientation is actually much lower in shear (mode II) than in tension (mode I); a fact that is physiologically relevant as in vivo bone is invariably loaded multiaxially. Since bone is a material that derives its fracture resistance primarily during crack growth through extrinsic toughening mechanisms, such as crack deflection and bridging, evaluation of its toughness is best achieved through measurements of the crack-resistance or R-curve, which describes the fracture toughness as a function of crack extension. Accordingly, in this study, we attempt to measure for the first time the R-curve fracture toughness of human cortical bone under physiologically relevant mixed-mode loading conditions. We show that the resulting mixed-mode (mode I + II) toughness depends strongly on the crack trajectory and is the result of the competition between the paths of maximum mechanical driving force and 'weakest' microstructural resistance.

  3. Derivation of a crack opening deflection relationship for fibre reinforced concrete panels using a stochastic model: Application for predicting the flexural behaviour of round panels using stress crack opening diagrams

    SciTech Connect (OSTI)

    Nour, Ali; Massicotte, Bruno; De Montaignac, Renaud; Charron, Jean-Philippe

    2011-09-15

    This study is aimed at proposing a simple analytical model to investigate the post-cracking behaviour of FRC panels, using an arbitrary tension softening, stress crack opening diagram, as the input. A new relationship that links the crack opening to the panel deflection is proposed. Due to the stochastic nature of material properties, the random fibre distribution, and other uncertainties that are involved in concrete mix, this relationship is developed from the analysis of beams having the same thickness using the Monte Carlo simulation (MCS) technique. The softening diagrams obtained from direct tensile tests are used as the input for the calculation, in a deterministic way, of the mean load displacement response of round panels. A good agreement is found between the model predictions and the experimental results.

  4. Exploring the plutonic crust at a fast-spreading ridge:new drilling at Hess Deep

    SciTech Connect (OSTI)

    Gillis, Kathryn M.; Snow, Jonathan E.; Klaus, Adam; Guerin, Gilles; Abe, Natsue; Akizawa, Norikatsu; Ceuleneer, Georges; Cheadle, Michael J.; Adriao, Alden de Brito; Faak, Kathrin; Falloon, Trevor J.; Friedman, Sarah A.; Godard, Marguerite M.; Harigane, Yumiko; Horst, Andrew J.; Hoshide, Takashi; Ildefonse, Benoit; Jean, Marlon M.; John, Barbara E.; Koepke, Juergen H.; Machi, Sumiaki; Maeda, Jinichiro; Marks, Naomi E.; McCaig, Andrew M.; Meyer, Romain; Morris, Antony; Nozaka, Toshio; Python, Marie; Saha, Abhishek; Wintsch, Robert P.

    2013-02-28

    Integrated Ocean Drilling Program (IODP) Hess Deep Expedition 345 was designed to sample lower crustal primitive gabbroic rocks that formed at the fast-spreading East Pacific Rise (EPR) in order to test models of magmatic accretion and the intensity of hydrothermal cooling at depth. The Hess Deep Rift was selected to exploit tectonic exposures of young EPR plutonic crust, building upon results from ODP Leg 147 as well as more recent submersible, remotely operated vehicle, and near-bottom surveys. The primary goal was to acquire the observations required to test end-member crustal accretion models that were in large part based on relationships from ophiolites, in combination with mid-ocean ridge geophysical studies. This goal was achieved with the recovery of primitive layered olivine gabbros and troctolites with many unexpected mineralogical and textural relationships, such as the abundance of orthopyroxene and the preservation of delicate skeletal olivine textures.

  5. Global warming and the potential spread of vector-borne diseases

    SciTech Connect (OSTI)

    Patz, J.

    1996-12-31

    Climatic factors influence many vector-borne infectious diseases, in addition to demographic, biological, and ecological determinants. The United Nation`s Intergovernmental Panel on Climate Change (IPCC) estimates an unprecedented global rise of 2.0 C by the year 2100. Of major concern is that these changes can affect the spread of many serious infectious diseases, including malaria and dengue fever. Global warming would directly affect disease transmission by shifting the mosquito`s geographic range, increasing reproductive and biting rates, and shortening pathogen incubation period. Human migration and damage to health infrastructures from the projected increase in climate variability and sea level rise could indirectly contribute to disease transmission. A review of this literature, as well as preliminary data from ongoing studies will be presented.

  6. Radial Spreading of Drift-Wave-Zonal-Flow Turbulence via Soliton Formation

    SciTech Connect (OSTI)

    Guo Zehua; Chen Liu; Zonca, Fulvio

    2009-07-31

    The self-consistent spatiotemporal evolution of a drift-wave (DW) radial envelope and a zonal-flow (ZF) amplitude is investigated in a slab model. The stationary solution of the coupled partial differential equations in a simple limit yields the formation of DW-ZF soliton structures, which propagate radially with speed depending on the envelope peak amplitude. Additional interesting physics, e.g., the generation, destruction, collision, and reflection of solitons, as well as turbulence bursting can also be observed due to the effects of linear growth or damping, dissipation, equilibrium nonuniformities and soliton dynamics. The propagation of soliton causes significant radial spreading of DW turbulence and therefore can affect transport scaling with the system size by broadening of the turbulent region. The correspondence of the present analysis with the description of DW-ZF interactions in toroidal geometry is also discussed.

  7. Effect of ignition conditions on upward flame spread on a composite material in a corner configuration

    SciTech Connect (OSTI)

    Ohlemiller, T.; Cleary, T.; Shields, J.

    1996-12-31

    This paper focuses on the issue of fire growth on composite materials beyond the region immediately subjected to an ignition source. Suppression of this growth is one of the key issues in realizing the safe usage of composite structural materials. A vinyl ester/glass composite was tested in the form of a 90{degrees} comer configuration with an inert ceiling segment 2.44 m above the top of the fire source. The igniter was a propane burner, either 23 or 38 cm in width with power output varied from 30 to 150 Kw. Upward flame spread rate and heat release rate were measured mainly for a brominated vinyl ester resin but limited results were also obtained for a non-flame retarded vinyl ester and a similar composite coated with an intumescent paint. Rapid fire growth beyond the igniter region was seen for the largest igniter power case; the intumescent coating successfully prevented fire growth for this case.

  8. Low-Power Direct-Sequence Spread-Spectrum Modem Architecture for Distributed Wireless Sensor Networks

    SciTech Connect (OSTI)

    Chien, C; Elgorriaga, I; McConaghy, C

    2001-07-03

    Emerging CMOS and MEMS technologies enable the implementation of a large number of wireless distributed microsensors that can be easily and rapidly deployed to form highly redundant, self-configuring, and ad hoc sensor networks. To facilitate ease of deployment, these sensors should operate on battery for extended periods of time. A particular challenge in maintaining extended battery lifetime lies in achieving communications with low power. This paper presents a direct-sequence spread-spectrum modem architecture that provides robust communications for wireless sensor networks while dissipating very low power. The modem architecture has been verified in an FPGA implementation that dissipates only 33 mW for both transmission and reception. The implementation can be easily mapped to an ASIC technology, with an estimated power performance of less than 1 mW.

  9. Continuous sea-floor spreading in Red Sea: an alternative interpretation of magnetic anomaly pattern

    SciTech Connect (OSTI)

    La Brecque, J.L.; Zitellini

    1985-04-01

    The magnetic anomaly pattern over the Red Sea can be modeled as a continuous system of sea-floor spreading from the early Miocene to the present by using a timevarying process filter. The half spreading rate is approximately 1 cm/yr (0.4 in./yr) since initial rifting. The parameters that determine the process filter and development of the transition zone are the intrusion parameter (a measure of the dispersion of feeder dikes or horizontal strain about the rift axis), a flow parameter (a measure of the average flow width), and the effusion parameter (a measure of the volcanic effusion and thickness of layer 2). The authors estimate the flow parameter to be 2.7km(1.7 mi) and the intrusion parameter to be 7.5km(4.7 mi) at early rifting. These values suggest that a wide distribution of axial dikes or horizontal strain is the dominant factor in forming the magnetic anomaly pattern. Reduction in the width of the intrusion parameter and the effusion rate as rifting proceeded resulted in focusing of the strain, thinning of layer 2, and formation of the Red Sea deeps. Their modeling suggests that phase 2, or the stratoid phase, began about the time of anomaly 5C or chron C5C approximately 16 Ma. This age is compatible with geologic estimates of the initial rifting at the late Oligocene to early Miocene (Coleman, 1974; Gass, 1977). The opening rate for Africa-Arabia plate motion has remained relatively constant since early rifting although the African margin appears to be accreting faster than the Arabian plate.

  10. The Influence of Sliding and Contact Severity on the Generation of White Etching Cracks

    SciTech Connect (OSTI)

    Gould, Benjamin; Greco, Aaron

    2015-10-17

    White etching cracks (WECs) have been identified as the dominant mechanism of premature failure for bearings within wind turbine gearboxes. Though WECs have been observed in the field for over a decade, the exact mechanisms which lead to this failure are still debated, and benchtop replication has proven difficult. In previously published work, WECs have been replicated only through the use of component level test rigs, where complete bearings are tested. In these tests, the factors that are thought to drive the formation of WECs, such as slide-to-roll ratio (SRR) and lubricant film thickness, cannot not be easily altered or controlled. In this paper, WECs have been replicated on a three rings on roller, benchtop test rig, which allowed for a direct investigation into the influence that SRR magnitude, sliding direction, and the lubricant film thickness have on surface failures and WEC generation. It was determined that WEC were formed in samples that experienced -30% SRR at various lubrication conditions, however, at lower levels of negative SRR and positive SRR up to 30% no white-etching cracks were observed.

  11. Hydrocarbon Liquid Production via the bioCRACK Process and Catalytic Hydroprocessing of the Product Oil

    SciTech Connect (OSTI)

    Schwaiger, Nikolaus; Elliott, Douglas C.; Ritzberger, Jurgen; Wang, Huamin; Pucher, Peter; Siebenhofer, Matthaus

    2015-02-13

    Continuous hydroprocessing of liquid phase pyrolysis bio-oil, provided by BDI-BioEnergy International bioCRACK pilot plant at OMV Refinery in Schwechat/Vienna Austria was investigated. These hydroprocessing tests showed promising results using catalytic hydroprocessing strategies developed for unfractionated bio-oil. A sulfided base metal catalyst (CoMo on Al2O3) was evaluated. The bed of catalyst was operated at 400 °C in a continuous-flow reactor at a pressure of 12.1 MPa with flowing hydrogen. The condensed liquid products were analyzed and found that the hydrocarbon liquid was significantly hydrotreated so that nitrogen and sulfur were below the level of detection (<0.05), while the residual oxygen ranged from 0.7 to 1.2%. The density of the products varied from 0.71 g/mL up to 0.79 g/mL with a correlated change of the hydrogen to carbon atomic ratio from 2.1 down to 1.9. The product quality remained high throughout the extended tests suggesting minimal loss of catalyst activity through the test. These tests provided the data needed to assess the quality of liquid fuel products obtained from the bioCRACK process as well as the activity of the catalyst for comparison with products obtained from hydrotreated fast pyrolysis bio-oils from fluidized-bed operation.

  12. Microstructure and mesh sensitivities of mesoscale surrogate driving force measures for transgranular fatigue cracks in polycrystals

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Castelluccio, Gustavo M.; McDowell, David L.

    2015-05-22

    The number of cycles required to form and grow microstructurally small fatigue cracks in metals exhibits substantial variability, particularly for low applied strain amplitudes. This variability is commonly attributed to the heterogeneity of cyclic plastic deformation within the microstructure, and presents a challenge to minimum life design of fatigue resistant components. Our paper analyzes sources of variability that contribute to the driving force of transgranular fatigue cracks within nucleant grains. We also employ crystal plasticity finite element simulations that explicitly render the polycrystalline microstructure and Fatigue Indicator Parameters (FIPs) averaged over different volume sizes and shapes relative to the anticipatedmore » fatigue damage process zone. Volume averaging is necessary to both achieve description of a finite fatigue damage process zone and to regularize mesh dependence in simulations. Furthermore, results from constant amplitude remote applied straining are characterized in terms of the extreme value distributions of volume averaged FIPs. Grain averaged FIP values effectively mitigate mesh sensitivity, but they smear out variability within grains. Furthermore, volume averaging over bands that encompass critical transgranular slip planes appear to present the most attractive approach to mitigate mesh sensitivity while preserving variability within grains.« less

  13. Hydrocarbon Liquid Production via the bioCRACK Process and Catalytic Hydroprocessing of the Product Oil

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Schwaiger, Nikolaus; Elliott, Douglas C.; Ritzberger, Jurgen; Wang, Huamin; Pucher, Peter; Siebenhofer, Matthaus

    2015-02-13

    Continuous hydroprocessing of liquid phase pyrolysis bio-oil, provided by BDI-BioEnergy International bioCRACK pilot plant at OMV Refinery in Schwechat/Vienna Austria was investigated. These hydroprocessing tests showed promising results using catalytic hydroprocessing strategies developed for unfractionated bio-oil. A sulfided base metal catalyst (CoMo on Al2O3) was evaluated. The bed of catalyst was operated at 400 °C in a continuous-flow reactor at a pressure of 12.1 MPa with flowing hydrogen. The condensed liquid products were analyzed and found that the hydrocarbon liquid was significantly hydrotreated so that nitrogen and sulfur were below the level of detection (<0.05), while the residual oxygen rangedmore » from 0.7 to 1.2%. The density of the products varied from 0.71 g/mL up to 0.79 g/mL with a correlated change of the hydrogen to carbon atomic ratio from 2.1 down to 1.9. The product quality remained high throughout the extended tests suggesting minimal loss of catalyst activity through the test. These tests provided the data needed to assess the quality of liquid fuel products obtained from the bioCRACK process as well as the activity of the catalyst for comparison with products obtained from hydrotreated fast pyrolysis bio-oils from fluidized-bed operation.« less

  14. Assessment of NDE Technologies for Detection and Characterization of Stress Corrosion Cracking in LWRs

    SciTech Connect (OSTI)

    Meyer, Ryan M.; Ramuhalli, Pradeep; Toloczko, Mychailo B.; Bond, Leonard J.; Montgomery, Robert O.

    2012-12-31

    Stress corrosion cracking (SCC) in light water reactors (LWRs) has been a persistent form of degradation in the nuclear industry. Examples of SCC can be found for a range of materials in boiling and pressurized water reactor environments, including carbon steels, stainless steels, and nickel-base stainless alloys. The evolution of SCC is often characterized by a long initiation stage followed by a phase of more rapid crack growth to failure. This provides a relatively short window of opportunity to detect the start of observable SCC, and it is conceivable that SCC could progress from initiation to failure between subsequent examinations when managed by applying periodic in-service inspection techniques. Implementation of advanced aging management paradigms in the current fleet of LWRs will require adaptation of existing measurement technologies and development of new technologies to perform on-line measurements during reactor operation to ensure timely detection of material degradation and to support the implementation of advanced diagnostics and prognostics. This paper considers several non-destructive examination (NDE) technologies with known sensitivity to detection of indicators for SCC initiation and/or propagation, and assesses these technologies with respect to their ability to detect and accurately characterize the significance of an SCC flaw. Potential strategies to improve SCC inspection or monitoring performance are offered to benefit management of SCC degradation in LWRs.

  15. Microwave Enhanced Direct Cracking of Hydrocarbon Feedstock for Energy Efficient Production of Ethylene and Propylene.

    SciTech Connect (OSTI)

    Shulman, Holly; Fall, Morgana; Wagner, Eric; Bowlin, Ricardo

    2012-02-13

    This project demonstrated microwave cracking of ethane with good product conversion and ethylene selectivity, with a short residence time ({approx}0.001 sec). The laboratory scale equipment was designed and built, along with concept designs for larger scale implementation. The system was operated below atmospheric pressures, in the range of 15-55 torr, with argon as a carrier gas. The measured products included hydrogen, methane, acetylene, and ethylene. The results followed similar trends to those predicted by the modeling software SPYRO{reg_sign}, with the exception that the microwave appeared to produce slightly lower amounts of ethylene and methane, although enhanced analytical analysis should reduce the difference. Continued testing will be required to verify these results and quantify the energy consumption of microwave vs. conventional. The microwave cracking process is an attractive option due to the possibility of selectively heating the reaction volume rather than the reactor walls, which may allow novel reactor designs that result in more efficient production of ethylene. Supplemental studies are needed to continue the laboratory testing and refine processing parameters.

  16. Control of alkaline stress corrosion cracking in pressurized-water reactor steam generator tubing

    SciTech Connect (OSTI)

    Hwang, I.S. . Dept. of Nuclear Engineering); Park, I.G. . Div. of Materials Science and Engineering)

    1999-06-01

    Outer-diameter stress corrosion cracking (ODSCC) of alloy 600 (UNS N06600) tubings in steam generators of the Kori-1 pressurized-water reactor (PWR) caused an unscheduled outage in 1994. Failure analysis and remedy development studies were undertaken to avoid a recurrence. Destructive examination of a removed tube indicated axial intergranular cracks developed at the top of sludge caused by a boiling crevice geometry. A high ODSCC propagation rate was attributed to high local pH and increased corrosion potential resulting from oxidized copper presumably formed during the maintenance outage and plant heatup. Remedial measures included: (1) crevice neutralization by crevice flushing with boric acid (H[sub 3]BO[sub 3]) and molar ratio control using ammonium chloride (NH[sub 4]Cl), (2) corrosion potential reduction by hydrazine (H[sub 2]NNH[sub 2]) soaking and suppression of oxygen below 20 ppb to avoid copper oxide formation, (3) titanium dioxide (TiO[sub 2]) inhibitor soaking, and (4) temperature reduction of 5 C. Since application of the remedy program, no significant ODSCC has been observed, which clearly demonstrates the benefit of departing from an oxidizing alkaline environment. In addition, the TiO[sub 2] inhibitor appeared to have a positive effect, warranting further examination.

  17. The relationship between observed stress corrosion cracking fracture morphology and microstructure in Alloy 600

    SciTech Connect (OSTI)

    Symons, D.M.; Burke, M.G.; Foster, J.P.

    1997-12-31

    Microstructure is known to influence the stress corrosion cracking (SCC) behavior of Alloy 600 in both hydrogenated water and steam environments. This study evaluated the relative SCC response of a single heat of Alloy 600 as a function of microstructure in a hydrogenated doped-steam environment. The 400 C doped-steam environment was selected for the SCC tests to accelerate cracking. The material was evaluated in three conditions: (1) as-received (2) as-annealed, and (3) as-annealed + 26% deformation. Microstructural characterization was performed using analytical electron microscopy (AEM) techniques for the evaluation of carbide type and morphology, and general structure. Constant displacement (bolt-loaded) compact tension specimens were used to induce SCC. The as-annealed and as-annealed plus cold worked samples had two fracture morphologies: a rough intergranular SCC fracture morphology and a smooth intergranular fracture morphology. The SCC fracture in the as-received specimens was characterized by a classic intergranular morphology at low magnification, consistent with the microstructural evaluation of cross-sectional metallographic samples. More detailed examination revealed a pseudo-intergranular fracture morphology. This pseudo-intergranular morphology appears to be comprised of very fine cleavage-like microfacets. These observations may assist in understanding the difference in SCC fracture morphologies as reported in the open literature.

  18. Influence of product type on stress corrosion cracking of alloy 600

    SciTech Connect (OSTI)

    Gomez-Briceno, D.; Blazquez, F.; Hernandez, F.

    1999-03-01

    Grain-boundary carbide coverage obtained from metallographic replications has been considered as an estimation of SCC susceptibility of alloy 600 components in pressurized-water reactor (PWR) primary water. Stress corrosion cracking (SCC) initiation tests were carried out on alloy 600 (UNS N06600) in primary water at 325 C and 360 C and in steam with hydrogen at 400 C to gain some insight into the SCC behavior of different alloy 600 products. Forged bars, thick-walled tubes (cold-worked and hot-worked), and steam generator (SG) tubing with different thermomechanical histories were tested. As expected, materials with a high density of intergranular carbide were more resistant to cracking in high-temperature water than materials with few carbides in the grain boundary. However, materials with similar microstructures but different thermomechanical histories presented different SCC susceptibilities. In general, forged bars were more resistant than thick-walled materials with similar grain-boundary carbide coverage. Cold-worked materials (thick-walled tubes and SG tubing) presented similar behaviors. However, appearance of intergranular fractures at high magnification seemed to be related to the SCC behavior of alloy 600 in steam and in primary water. More resistant materials exhibited pseudointergranular fractures.

  19. Surface and grain boundary segregation, stress corrosion cracking, and corrosion fatigue of Inconel 600

    SciTech Connect (OSTI)

    Smialowska, S.; Cragnolino, G.; Macdonald, D.D.

    1985-03-01

    The stress corrosion cracking of Inconel 600 in environments related to nuclear power systems was studied in relation to the role of segregation in the alloy. Auger electron spectroscopy was used to evaluate the surface segregation of different impurities in Inconel 600 as a function of heat-to-heat variation and heat treatment. The degree of segregation of various elements (S, P, N, Ti, Si, and C) on the fracture surface of nickel was also evaluated as a function of the heat treatment employed, temperature, and cooling rate. The effects of alloying elements, added to nickel with the aim of reducing sulfur segregation to grain boundaries, was also studied. The susceptibility of nickel to intergranular corrosion in acidic and alkaline solutions at different potentials was measured as a function of sulfur segregation to the grain boundaries. The effect of heat treatment and applied potential on the caustic stress corrosion cracking susceptibiliy of Inconel 600 was studied in concentrated NaOH solutions at 140/sup 0/C using the slow strain rate technique. The corrosion fatigue resistance of Inconel Alloy 600 in concentrated NaOH solutions at 140/sup 0/C was evaluated as a function of heat treatment conditions using smooth bar specimens. The results have shown that the stress corrosion behavior of Inconel 600 in caustic solutions differs greatly from that in acidic and nearly neutral environments. Furthermore, sensitization by heat treatment was found to be beneficial under caustic corrosion conditions but detrimental in acidic environments.

  20. VEBA-Combi-cracking - A technology for upgrading of heavy oils and bitumen

    SciTech Connect (OSTI)

    Doehler, W.; Kretschmar, D.I.K.; Merz, L.; Niemann, K. )

    1987-04-01

    Based on experiences with liquid phase hydrogenation for coal liquefaction according to the Berguis-Pier-Process as well as crude oil residue hydrogenation in the Fifties and Sixties, VEBA OEL in recent years developed the VEBA-LQ-Cracking (VLC) and the VEBA-Combi-Cracking (VCC) Processes. Since 1978, more than 20 different feedstocks have been converted in small scale plants with a capacity of 3-20 kg/h. Together with LURGI GmbH, Frankfurt, the next steps were taken: the design and construction of a 1 t/h Pilot Plant located at the RUHR OEL refinery in Gelsenkirchen. After 18 months of construction, the heavy oil pilot plant was put on stream in May 1983. Since the beginning of 1983, the plant has been funded and owned by LURGI GmbH, VEBA OEL AG and INTEVEP S.A., the research institute of Petroleos de Venezuela, all of whom have participated in the development of the VLC/VCC process. Reported here are the results of the intensive experimental work for the development of the VLC/VCC-processes in a scale covering all aspects relevant for a scale-up, demonstrate the technical maturity of the processes developed by VEBA OEL to convert refinery residues and natural heavy crude oils.

  1. Microstructure and Mesh Sensitivities of Mesoscale Surrogate Driving Force Measures for Transgranular Fatigue Cracks in Polycrystals

    SciTech Connect (OSTI)

    Castelluccio, Gustavo M.; McDowell, David L.

    2015-05-22

    The number of cycles required to form and grow microstructurally small fatigue cracks in metals exhibits substantial variability, particularly for low applied strain amplitudes. This variability is commonly attributed to the heterogeneity of cyclic plastic deformation within the microstructure, and presents a challenge to minimum life design of fatigue resistant components. Our paper analyzes sources of variability that contribute to the driving force of transgranular fatigue cracks within nucleant grains. We also employ crystal plasticity finite element simulations that explicitly render the polycrystalline microstructure and Fatigue Indicator Parameters (FIPs) averaged over different volume sizes and shapes relative to the anticipated fatigue damage process zone. Volume averaging is necessary to both achieve description of a finite fatigue damage process zone and to regularize mesh dependence in simulations. Furthermore, results from constant amplitude remote applied straining are characterized in terms of the extreme value distributions of volume averaged FIPs. Grain averaged FIP values effectively mitigate mesh sensitivity, but they smear out variability within grains. Volume averaging over bands that encompass critical transgranular slip planes appear to present the most attractive approach to mitigate mesh sensitivity while preserving variability within grains.

  2. Effect of material heat treatment on fatigue crack initiation in austenitic stainless steels in LWR environments.

    SciTech Connect (OSTI)

    Chopra, O. K.; Alexandreanu, B.; Shack, W. J.; Energy Technology

    2005-07-31

    The ASME Boiler and Pressure Vessel Code provides rules for the design of Class 1 components of nuclear power plants. Figures I-9.1 through I-9.6 of Appendix I to Section III of the Code specify design curves for applicable structural materials. However, the effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves. The existing fatigue strain-vs.-life ({var_epsilon}-N) data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of pressure vessel and piping steels. Under certain environmental and loading conditions, fatigue lives of austenitic stainless steels (SSs) can be a factor of 20 lower in water than in air. This report presents experimental data on the effect of heat treatment on fatigue crack initiation in austenitic Type 304 SS in LWR coolant environments. A detailed metallographic examination of fatigue test specimens was performed to characterize the crack morphology and fracture morphology. The key material, loading, and environmental parameters and their effect on the fatigue life of these steels are also described. Statistical models are presented for estimating the fatigue {var_epsilon}-N curves for austenitic SSs as a function of material, loading, and environmental parameters. Two methods for incorporating the effects of LWR coolant environments into the ASME Code fatigue evaluations are presented.

  3. Mechanism and estimation of fatigue crack initiation in austenitic stainless steels in LWR environments.

    SciTech Connect (OSTI)

    Chopra, O. K.; Energy Technology

    2002-08-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the Code specify fatigue design curves for structural materials. However, the effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves. Existing fatigue strain-vs.-life ({var_epsilon}-N) data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of pressure vessel and piping steels. This report provides an overview of fatigue crack initiation in austenitic stainless steels in LWR coolant environments. The existing fatigue {var_epsilon}-N data have been evaluated to establish the effects of key material, loading, and environmental parameters (such as steel type, strain range, strain rate, temperature, dissolved-oxygen level in water, and flow rate) on the fatigue lives of these steels. Statistical models are presented for estimating the fatigue {var_epsilon}-N curves for austenitic stainless steels as a function of the material, loading, and environmental parameters. Two methods for incorporating environmental effects into the ASME Code fatigue evaluations are presented. The influence of reactor environments on the mechanism of fatigue crack initiation in these steels is also discussed.

  4. Microstructure and mesh sensitivities of mesoscale surrogate driving force measures for transgranular fatigue cracks in polycrystals

    SciTech Connect (OSTI)

    Castelluccio, Gustavo M.; McDowell, David L.

    2015-05-22

    The number of cycles required to form and grow microstructurally small fatigue cracks in metals exhibits substantial variability, particularly for low applied strain amplitudes. This variability is commonly attributed to the heterogeneity of cyclic plastic deformation within the microstructure, and presents a challenge to minimum life design of fatigue resistant components. Our paper analyzes sources of variability that contribute to the driving force of transgranular fatigue cracks within nucleant grains. We also employ crystal plasticity finite element simulations that explicitly render the polycrystalline microstructure and Fatigue Indicator Parameters (FIPs) averaged over different volume sizes and shapes relative to the anticipated fatigue damage process zone. Volume averaging is necessary to both achieve description of a finite fatigue damage process zone and to regularize mesh dependence in simulations. Furthermore, results from constant amplitude remote applied straining are characterized in terms of the extreme value distributions of volume averaged FIPs. Grain averaged FIP values effectively mitigate mesh sensitivity, but they smear out variability within grains. Furthermore, volume averaging over bands that encompass critical transgranular slip planes appear to present the most attractive approach to mitigate mesh sensitivity while preserving variability within grains.

  5. Multiple use of waste catalysts with and without regeneration for waste polymer cracking

    SciTech Connect (OSTI)

    Salmiaton, A.; Garforth, A.A.

    2011-06-15

    Waste plastics contain a substantial number of valuable chemicals. The wastes from post-consumer as well as from industrial production can be recycled to valuable chemical feedstock, which can be used in refineries and/or petrochemical industries. This chemical recycling process is an ideal approach in recycling the waste for a better environment. Polymer cracking using a laboratory fluidised bed reactor concentrated on the used highly contaminated catalyst, E-Cat 2. Even though E-Cat 2 had low activity due to fewer acid sites, the products yielded were similar with amorphous ASA and were far better than thermal cracking. The high levels of heavy metals, namely nickel and vanadium, deposited during their lifetime as an FCC catalyst, did not greatly affect on the catalyst activity. It was also shown that E-Cat 2 could be used with and without regeneration. Although there was more deactivation when there was no regeneration step, the yield of gases (C{sub 2}-C{sub 7}) remained fairly constant. For the first time, these results indicate that 'waste' FCC catalyst (E-Cat) is a good candidate for future feedstock recycling of polymer waste. The major benefits of using E-Cat are a low market price, the ability to tolerate reuse and regeneration capacity.

  6. Technical Letter Report on the Cracking of Irradiated Cast Stainless Steels with Low Ferrite Content

    SciTech Connect (OSTI)

    Chen, Y.; Alexandreanu, B.; Natesan, K.

    2014-11-01

    Crack growth rate and fracture toughness J-R curve tests were performed on CF-3 and CF-8 cast austenite stainless steels (CASS) with 13-14% of ferrite. The tests were conducted at ~320°C in either high-purity water with low dissolved oxygen or in simulated PWR water. The cyclic crack growth rates of CF-8 were higher than that of CF-3, and the differences between the aged and unaged specimens were small. No elevated SCC susceptibility was observed among these samples, and the SCC CGRs of these materials were comparable to those of CASS alloys with >23% ferrite. The fracture toughness values of unirradiated CF-3 were similar between unaged and aged specimens, and neutron irradiation decreased the fracture toughness significantly. The fracture toughness of CF-8 was reduced after thermal aging, and declined further after irradiation. It appears that while lowering ferrite content may help reduce the tendency of thermal aging embrittlement, it is not very effective to mitigate irradiation-induced embrittlement. Under a combined condition of thermal aging and irradiation, neutron irradiation plays a dominant role in causing embrittlement in CASS alloys.

  7. Electrochemical Interpretation of a Stress Corrosion Cracking of Thermally Treated Ni base Alloys in a Lead Contaminated Water

    SciTech Connect (OSTI)

    Hwang, Seong Sik; Lim, Yun Soo; Kim, Hong Pyo; Kim, Joung Soo; Thomas, Larry E.

    2007-08-20

    Since the PbSCC(Lead stress corrosion cracking) of alloy 600 tubing materials was reported by Copson and Dean in 1965, the effect of lead on a corrosion film and cracking morphology have been continually debated. An electrochemical interaction of lead with the alloying elements of SG tubings was studied and the corrosion products were analyzed. It was found that lead enhanced the anodic dissolution of alloy 600 and alloy 690 in the electrochemical test. The lead preferentially dissolved the Cr from the corrosion film of alloy 600 and alloy 690 in alkaline water. The lead ion seemed to penetrate into the TG crack tip and react with the corrosion film. A selective Cr depletion was observed to weaken the stability of the passive film on the alloys. Whereas passivity of Ni became stable in lead containing solution, Cr and Fe passivity became unstable.

  8. Evaluation and Repair of Primary Water Stress Corrosion Cracking in Alloy 600/182 Control Rod Drive Mechanism Nozzles

    SciTech Connect (OSTI)

    Frye, Charles R.; Arey, Melvin L. Jr.; Robinson, Michael R.; Whitaker, David E.

    2002-07-01

    In February 2001, a routine visual inspection of the reactor vessel head of Oconee Nuclear Station Unit 3 identified boric acid crystals at nine of sixty-nine locations where control rod drive mechanism housings (CRDM nozzles) penetrate the head. The boric acid deposits resulted from primary coolant leaking from cracks in the nozzle attachment weld and from through-thickness cracks in the nozzle wall. A general overview of the inspection and repair process is presented and results of the metallurgical analysis are discussed in more detail. The analysis confirmed that primary water stress corrosion cracking (PWSCC) is the mechanism of failure of both the Alloy 182 weld filler material and the alloy 600 wrought base material. (authors)

  9. The Effect of Crack Orientation on the Nonlinear Interaction of a P-wave with an S-wave

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    TenCate, J. A.; Malcolm, A. E.; Feng, X.; Fehler, M. C.

    2016-06-06

    Cracks, joints, fluids, and other pore-scale structures have long been hypothesized to be the cause of the large elastic nonlinearity observed in rocks. It is difficult to definitively say which pore-scale features are most important, however, because of the difficulty in isolating the source of the nonlinear interaction. In this work, we focus on the influence of cracks on the recorded nonlinear signal and in particular on how the orientation of microcracks changes the strength of the nonlinear interaction. We do this by studying the effect of orientation on the measurements in a rock with anisotropy correlated with the presencemore » and alignment of microcracks. We measure the nonlinear response via the traveltime delay induced in a low-amplitude P wave probe by a high-amplitude S wave pump. We find evidence that crack orientation has a significant effect on the nonlinear signal.« less

  10. The study of stress application and corrosion cracking on Ni-16 Cr-9 Fe (Alloy 600) C-ring samples by polychromatic X-ray microdiffraction

    SciTech Connect (OSTI)

    Chao, Jing; Fuller, Marina L Suominen; McIntyre, N Stewart; Carcea, Anatolie G; Newman, Roger C; Kunz, Martin; Tamura, Nobumichi

    2012-03-27

    Microscopic strains associated with stress corrosion cracks have been investigated in stressed C-rings of Ni-16 Cr-9 Fe (Alloy 600) boiler tubing. Polychromatic X-ray microdiffraction was used to measure deviatoric strain tensors and the distribution of dislocations near cracks that had been propagated in electrochemically accelerated corrosion tests. An associated investigation of the C-ring-induced strains prior to corrosion showed significant tensile strain in the stress axis direction by the torsional closure of the alloy tube section in the C-ring test. Significant grain lattice rotation and pronounced plastic strain at some grain boundaries were noted. Stress-corrosion-cracking-generated intergranular cracks were produced in two Alloy 600 specimens after 6 h and 18 h tests. The diffraction patterns and resultant strain tensors were mapped around the cracked area to a 1 μm spatial resolution. The strain tensor transverse to the crack growth direction showed tensile strain at the intergranular region just ahead of the crack tip for both specimens. Both cracks were found to follow grain boundary pathways that had the lowest angle of misorientation. Dislocation distributions within each grain were qualitatively obtained from the shapes of the diffraction spots and the effect of 'hard' and 'soft' grains on the crack pathway was explored for both 6 h and 18 h specimens. The Schmid factor of one of the grains adjacent to the crack at the 6 h and 18 h initiation sites was found to be the lowest, compared to Schmid factors calculated for surface grains away from the initiation site, and also along the crack path into the bulk.

  11. Corrosion fatigue crack growth in clad low-alloy steel. Part 2, Water flow rate effects in high sulfur plate steel

    SciTech Connect (OSTI)

    James, L.A; Lee, H.B.; Wire, G.L.; Novak, S.R.; Cullen, W.H.

    1996-04-01

    Corrosion fatigue crack propagation tests were conducted on a high- sulfur ASTM A302-B plate steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 22.8--27.3 mm, and depths of 10.5--14.1 mm. The experiments were initiated in a quasi-stagnant low-oxygen (O{sub 2} < 10 ppb) aqueous environment at 243{degrees}C, under loading conditions ({Delta}K, R, cyclic frequency) conducive to environmentally-assisted cracking (EAC) under quasi-stagnant conditions. Following fatigue testing under quasi-stagnant conditions where EAC was observed, the specimens were then fatigue tested under conditions where active water flow of either 1.7 m/sec. or 4.7 m/sec. was applied parallel to the crack. Earlier experiments on unclad surface-cracked specimens of the same steel exhibited EAC under quasi- stagnant conditions, but water flow rates at 1.7 m/sec. and 5.0 m/sec. parallel to the crack mitigated EAC. In the present experiments on clad specimens, water flow at approximately the same as the lower of these velocities did not mitigate EAC, and a free stream velocity approximately the same as the higher of these velocities resulted in sluggish mitigation of EAC. The lack of robust EAC mitigation was attributed to the greater crack surface roughness in the cladding interfering with flow induced within the crack cavity. An analysis employing the computational fluid dynamics code, FIDAP, confirmed that frictional forces associated with the cladding crack surface roughness reduced the interaction between the free stream and the crack cavity.

  12. Effect of carbon on stress corrosion cracking and anodic oxidation of iron in NaOH solutions

    SciTech Connect (OSTI)

    Flis, J.; Ziomek-Moroz, Margaret

    2008-06-01

    Anodic behaviour of decarburised iron and of quenched Fe–C materials with up to 0.875 wt% C was examined in 8.5 M NaOH at 100 °C to explain the role of carbon in caustic stress corrosion cracking (SCC) of plain steels. Removal of carbon from Armco iron strongly reduced its intergranular SCC. Slip steps on grains did not initiate cracks. It has been shown that carbon at low contents deteriorates the passivation of iron, whereas at high contents it promotes the formation of magnetite. High resistance to SCC of high carbon steels can be explained by an intense formation of magnetite on these steels.

  13. The study of crack resistance of TiAlN coatings under mechanical loading and thermal cycle testing

    SciTech Connect (OSTI)

    Akulinkin, Alexandr Shugurov, Artur Sergeev, Viktor; Panin, Alexey; Cheng, C.-H.

    2015-10-27

    The effect of preliminary ion bombardment of 321 stainless steel substrate on crack resistance of TiAlN coatings at uniaxial tension and thermal cycling is studied. The ion-beam treatment of the substrate is shown to substantially improve the adhesion strength of the coatings that prevents their delamination and spalling under uniaxial tension. The resistance to crack propagation and spalling by the thermal shock is higher in the TiAlN coating deposited onto the substrate subjected to Ti ion bombardment as compared to that in the TiAlN coating deposited onto the initial substrate.

  14. An experimental study of CTOD for Mode I/Mode II stable crack growth in thin 2024-T3 aluminum specimens

    SciTech Connect (OSTI)

    Amstutz, B.E.; Sutton, M.A.; Dawicke, D.S.; Newman, J.C.

    1995-12-31

    An experimental study of crack tip opening displacement (CTOD) for Mode I/Mode II stable crack growth in thin sheet 2024-T3 aluminum has been conducted. To perform the experiments, an Arcan specimen and fixture was modified so that (1) slippage in the grips was eliminated, (2) large rotations of the fixture components were achievable and (3) bending stresses were minimized. Defining {Theta} to be the angle between the Mode I loading direction (perpendicular to the crack line) and the direction of applied loading, experimental results indicate that (a) for large amounts of crack extension, a {ge} 10mm, the value of CTOD at 1 mm behind the crack tip appears to approach a constant value of 0.1 mm for all modes of loading, (b) the direction of crack extension varied with applied mixed mode loading, (c) Mode I crack extension is predominant for 0{degree} {le} {Theta} {le} 60{degree}, (d) Mode II crack extension is predominant for 75{degree} {le} {Theta} {le} 90{degree} and (e) a transition zone exists for angles {Theta} near 75{degree}.

  15. Stellar age spreads in clusters as imprints of cluster-parent clump densities

    SciTech Connect (OSTI)

    Parmentier, G.; Grebel, E. K.; Pfalzner, S.

    2014-08-20

    It has recently been suggested that high-density star clusters have stellar age distributions much narrower than that of the Orion Nebula Cluster, indicating a possible trend of narrower age distributions for denser clusters. We show this effect to likely arise from star formation being faster in gas with a higher density. We model the star formation history of molecular clumps in equilibrium by associating a star formation efficiency per free-fall time, ?{sub ff}, to their volume density profile. We focus on the case of isothermal spheres and we obtain the evolution with time of their star formation rate. Our model predicts a steady decline of the star formation rate, which we quantify with its half-life time, namely, the time needed for the star formation rate to drop to half its initial value. Given the uncertainties affecting the star formation efficiency per free-fall time, we consider two distinct values: ?{sub ff} = 0.1 and ?{sub ff} = 0.01. When ?{sub ff} = 0.1, the half-life time is of the order of the clump free-fall time, ?{sub ff}. As a result, the age distributions of stars formed in high-density clumps have smaller full-widths at half-maximum than those of stars formed in low-density clumps. When the star formation efficiency per free-fall time is 0.01, the half-life time is 10 times longer, i.e., 10 clump free-fall times. We explore what happens if the duration of star formation is shorter than 10?{sub ff}, that is, if the half-life time of the star formation rate cannot be defined. There, we build on the invariance of the shape of the young cluster mass function to show that an anti-correlation between the clump density and the duration of star formation is expected. We therefore conclude that, regardless of whether the duration of star formation is longer than the star formation rate half-life time, denser molecular clumps yield narrower star age distributions in clusters. Published densities and stellar age spreads of young clusters and star

  16. PHY and MAC Layer Design of Hybrid Spread Spectrum Based Smart Meter Network

    SciTech Connect (OSTI)

    Kuruganti, Phani Teja

    2012-01-01

    The smart grid is a combined process of revitalizing the traditional power grid applications and introducing new applications to improve the efficiency of power generation, transmission and distribution. This can be achieved by leveraging advanced communication and networking technologies. Therefore the selection of the appropriate communication technology for different smart grid applications has been debated a lot in the recent past. After comparing different possible technologies, a recent research study has arrived at a conclusion that the 3G cellular technology is the right choice for distribution side smart grid applications like smart metering, advanced distribution automation and demand response management system. In this paper, we argue that the current 3G/4G cellular technologies are not an appropriate choice for smart grid distribution applications and propose a Hybrid Spread Spectrum (HSS) based Advanced Metering Infrastructure (AMI) as one of the alternatives to 3G/4G technologies. We present a preliminary PHY and MAC layer design of a HSS based AMI network and evaluate their performance using matlab and NS2 simulations. Also, we propose a time hierarchical scheme that can significantly reduce the volume of random access traffic generated during blackouts and the delay in power outage reporting.

  17. Determining System Parameters for Optimal Performance of Hybrid DS/FFH Spread-Spectrum

    SciTech Connect (OSTI)

    Ma, Xiao [ORNL; Olama, Mohammed M [ORNL; Kuruganti, Phani Teja [ORNL; Smith, Stephen Fulton [ORNL; Djouadi, Seddik M [ORNL

    2012-01-01

    In recent years there has been great interest in using hybrid spread-spectrum (HSS) techniques for commercial applications, particularly in the Smart Grid, in addition to their use in military communications because they accommodate high data rates with high link integrity, even in the presence of significant multipath effects and interfering signals. A highly useful form of this transmission technique for many types of command, control, and sensing applications is the specific code-related combination of standard direct sequence (DS) modulation with "fast" frequency hopping (FFH), denoted hybrid DS/FFH, wherein multiple frequency hops occur within a single data-bit time. In this paper, an optimization problem is formulated that maximizes the DS/FFH communication system performance in terms of probability of bit error and solves for the system design parameters. The objective function is non-convex and can be solved by applying the Karush-Kuhn-Tucker conditions. System design parameters of interest are the length of the DS code sequence, number of frequency hopping channels, number of channels corrupted by wide-band jamming, and number of hops per bit. The proposed formulation takes into account the effects from wide-band and partial-band jamming, multi-user interference and/or varying degrees of Rayleigh and Rician multipath fading. Numerical results are presented to demonstrate the method s viability.

  18. Distribution of potentials in narrow slits simulating the electrochemical situation in the voids of corrosion cracks

    SciTech Connect (OSTI)

    Pokhmurskii, V.I.; Lychkovskii, E.I.; Filatov, V.M.; Gnyp, I.P.

    1988-01-01

    For an experimental determination of the influence of the form and dimensions of a slit and the electrical conductivity of the corrosive medium on the distribution in it of an electric field, an instrument was built making it possible to simulate the electrochemical processes in a crack tip, including in the presence of external polarization. By controlling the voltage it was possible to change the parameters of external cathodic protection of the slit defect. The measuring electrode, of the same material as the working plates of the slit, moves along the slit and records the voltage distribution in the solution (distilled water, reactor boron-control water, and 3% NaCl solution), which is recorded by an oscillograph. The slit and the electrode were prepared from a single strip of Armco iron. In the conclusion of the experiments the plates were replaced with nickel and the slit was filled with a sulfate-chloride nickel plating solution. Results are analyzed.

  19. Industrial Experience on the Caustic Cracking of Stainless Steels and Nickel Alloys - A Review

    SciTech Connect (OSTI)

    Rebak, R B

    2005-10-09

    Caustic environments are present in several industries, from nuclear power generation to the fabrication of alkalis and alumina. The most common material of construction is carbon steel but its application is limited to a maximum temperature of approximately 80 C. The use of Nickel (Ni) alloys is recommended at higher temperatures. Commercially pure Ni is the most resistant material for caustic applications both from the general corrosion and the stress corrosion cracking (SCC) perspectives. Nickel rich alloys also offer a good performance. The most important alloying elements are Ni and chromium (Cr). Molybdenum (Mo) is not a beneficial alloying element and it dissolves preferentially from the alloy in presence of caustic environments. Austenitic stainless steels such as type 304 and 316 seem less resistant to caustic conditions than even plain carbon steel. Experimental evidence shows that the most likely mechanism for SCC is anodic dissolution.

  20. Validation and transfer of NDI techniques for corrosion quantification and small crack/disbond detection

    SciTech Connect (OSTI)

    Smith, C.D.; Shurtleff, W.W.

    1997-07-01

    A coordinated program in inspection system research was started at the Federal Aviation Administration (FAA) Technical Center in 1990 as part the National Aging Aircraft Research Program. The primary objectives of the Inspection Systems Research Initiative are to act in concert with other government agencies and private industry to develop improved inspection techniques to address specific airframe and engine inspection problems and to evaluate and validate existing and emerging inspection systems. Advanced conventional technologies, emerging technologies, or combinations of technologies are investigated for their ability to accurately and reliably detect cracks, disbonds, corrosion, and other damage. This paper will present an overview of the FAA inspection system research initiative with special focus on the successes through validation and technology transfer.

  1. Primary water stress corrosion cracking inspection ranking scheme for Alloy 600 components

    SciTech Connect (OSTI)

    Hoang, P.H.; Gangadharan, A.; Ramalingam, S.C.

    1996-12-31

    Palisades Nuclear Plant has developed a comprehensive inspection program to support safe, reliable, and cost-effective operation of all Alloy 600 nozzles and safe ends in the primary coolant system (PCS). As a part of the Palisades Alloy 600 Project, an inspection prioritization scheme was developed to help the plant focus its resources on high risk components and plan appropriate inspection activities for the other components. The inspection prioritization scheme is based on the susceptibility of the components to Primary Water Stress Corrosion Cracking (PWSCC), component failure consequences, component leak detectability and component radiation exposure. The scheme provides a simple, systematic and technical base for selecting Alloy 600 components for inspection. The scheme, however, could be used to develop an inspection schedule or to select the highest priority components for mitigation or replacement.

  2. Rapid identification of conditions causing intergranular corrosion or intergranular stress corrosion cracking in sensitized alloy 600

    SciTech Connect (OSTI)

    Woodward, J.

    1984-12-01

    In 1973, Seys and van Haute introduced a technique for measuring pitting potentials. They called this technique the Static Potential Band Method. A metal wire was mounted in a corrosion cell with counter and reference electrodes, and an electrical connection made to one end. A potential was applied with a potentiostat. At the same time, a constant current was passed through the wire to create a potential gradient in the metal phase; the result was the creation of a gradient in the electrode potential along the wire. This technique has many applications in corrosion studies. In this work, it has been applied to the intergranular corrosion (IGC) and intergranular stress corrosion cracking (IGSCC) of sensitized Alloy 600 in a sulfur-containing environment.

  3. Methods of cracking a crude product to produce additional crude products

    DOE Patents [OSTI]

    Mo, Weijian; Roes, Augustinus Wilhelmus Maria; Nair, Vijay

    2009-09-08

    A method for producing a crude product is disclosed. Formation fluid is produced from a subsurface in situ heat treatment process. The formation fluid is separated to produce a liquid stream and a first gas stream. The first gas stream includes olefins. The liquid stream is fractionated to produce one or more crude products. At least one of the crude products has a boiling range distribution from 38.degree. C. and 343.degree. C. as determined by ASTM Method D5307. The crude product having the boiling range distribution from 38.degree. C. and 343.degree. C. is catalytically cracked to produce one or more additional crude products. At least one of the additional crude products is a second gas stream. The second gas stream has a boiling point of at most 38.degree. C. at 0.101 MPa.

  4. Method for the preparation of catalyst composition for use in cracking hydrocarbons

    SciTech Connect (OSTI)

    Nishimura, Y.; Ogata, M.; Ida, T.

    1987-01-13

    A method is described for preparing a catalyst composition for cracking hydrocarbons, which consists essentially of: spray drying an aqueous slurry containing (i) flash calcined alumina particles which have been prepared by contacting aluminum hydroxide which has been made by the Bayer process, with hot air having a temperature in the range of 350/sup 0/ to 700/sup 0/C., for 5 seconds or less, (ii) kaolin, (iii) a precursor of a siliceous inorganic oxide matrix, and (iv) a crystalline aluminosilicate zeolite, to obtain catalyst particles consisting essentially of from 10 to 30 wt. % of the flash-calcined alumina, from 30 to 55 wt. % of the kaolin, from 3 to 40 wt. % crystalline aluminosilicate zeolite and the balance is the siliceous inorganic oxide matrix. A method is also described in which the zeolite is rare earth exchange zeolite Y or hydrogen exchanged zeolite Y.

  5. Development of a model for predicting intergranular stress corrosion cracking of Alloy 600 tubes in PWR primary water. Final report

    SciTech Connect (OSTI)

    Garud, Y.S.

    1985-01-01

    A preliminary mathematical model developed in this study may make it possible to predict stress corrosion cracking on the primary side of PWR steam generator tubing. The study outlines a comprehensive testing program that will provide the operational and experimental data to further develop and verify the model.

  6. Process for the hydroformylation of sulfur-containing thermally cracked petroleum residue and novel products thereof

    SciTech Connect (OSTI)

    Oswald, A.A.; Bhatia, R.N.; Mozeleski, E.J.; Glivicky, A.P.; Brueggeman, B.G.; Hooten, J.R.; Smith, C.M.; Hsu, C.S.

    1991-07-09

    This patent describes a hydroformylation-hydrogenation process comprising reacting an olefinic cracked petroleum distillate feed, produced from petroleum residue by high temperature thermal cracking, and containing C{sub 5} to C{sub 35}-1-n-alkyl olefins as the major type of olefin components, and organic sulfur compounds in concentrations exceeding 0.1% sulfur. It comprises at first with carbon monoxide and hydrogen at temperatures between about 50 and 250{degrees} C and pressures in the range of 50 to 6000 psi; in the presence of a Group VIII transition metal carbonyl complex catalyst in effective amounts to produce aldehydes of a semilinear character having an average of less than one alkyl branch per molecule and 20% by weight or more linear isomers, then with molecular hydrogen at temperatures between 100 and 250{degrees} C and pressures between 200 psi and 5000 psi (13.6 and 340 atm) in the presence of a hydrogenation catalyst in effective amounts the catalyst being sulfur resistant cobalt, molybdenum, nickel, or tungsten or a sulfide thereof to produce the corresponding alcohols of a semilinear character having an average of less than one alkyl branch per molecule and 20% by weight or more linear isomers, then with molecular hydrogen at temperatures between 100 and 250{degrees} C and pressures between 200 psi and 5000 psi (13.6 and 340 atm) in the presence of a hydrogenation catalyst in effective amounts the catalyst being sulfur resistant cobalt, molybdenum, nickel, or tungsten or a sulfide thereof to produce the corresponding alcohols of a semilinear character having an average of less than one alkyl branch per molecule.

  7. Effect of silicon compounds on stress corrosion cracking of alloy 600 in caustic solutions

    SciTech Connect (OSTI)

    Navas, M.; Gomez-Briceno, D.; Garcia-Mazario, M.; McIlree, A.R.

    1999-07-01

    Silicon compounds are abundant in both steam generator tube deposits removed from operating plants and in the hideout return analyses performed during plant operation. Despite their abundance, the effect of these compounds on the susceptibility to intergranular attack (IGA) and stress corrosion cracking (SCC) of alloy 600 (UNS N06600) has not been established clearly in laboratory tests or under operating conditions. The present work studied the effect of different compounds of silicon, such as silica (SiO{sub 2}) and sodium metasilicate (Na{sub 2}SiO{sub 3}), on the susceptibility to IGA/SCC of alloy 600 in caustic solutions, with and without impurities. Experimental work included measurement of potentiodynamic polarization curves and development of stress corrosion tests with potentiostatic control at 315 C. Results of both tests indicated an inhibiting effect of silicon compounds on stress corrosion of mill-annealed (MA) alloy 600. Polarization curves in solutions with silicon compounds showed a wider range of passivation and a reduction in passive current density and anodic dissolution compared to the curves obtained in sodium hydroxide (NaOH). In corrosion tests performed in solutions containing silicon compounds, cracking appeared at only some of the potentials tested and with much reduced depth. Judging by the results obtained from analyses of the surface deposits, the inhibiting effect appeared to be related to the incorporation of silicon in the oxide layer. Regarding the effect of impurities, these have been observed not to be harmful for the response o alloy 600MA to IGA/SCC, and would appear even to improve this response in solutions containing silicon compounds, probably caused by the formation of insoluble silicates.

  8. An Assessment of Remote Visual Methods to Detect Cracking in Reactor Components

    SciTech Connect (OSTI)

    Cumblidge, Stephen E.; Anderson, Michael T.; Doctor, Steven R.; Simonen, Fredric A.; Elliot, Anthony J.

    2008-01-01

    Recently, the U.S. nuclear industry has proposed replacing current volumetric and/or surface examinations of certain components in commercial nuclear power plants, as required by the American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section XI, “Inservice Inspection of Nuclear Power Plant Components,” with a simpler visual testing (VT) method. The advantages of VT are that these tests generally involve much less radiation exposure and time to perform the examination than do volumetric examinations such as ultrasonic testing. The issues relative to the reliability of VT in determining the structural integrity of reactor components were examined. Some piping and pressure vessel components in a nuclear power station are examined using VT as they are either in high radiation fields or component geometry precludes the use of ultrasonic testing (UT) methodology. Remote VT with radiation-hardened video systems has been used by nuclear utilities to find cracks in pressure vessel cladding in pressurized water reactors, core shrouds in boiling water reactors, and to investigate leaks in piping and reactor components. These visual tests are performed using a wide variety of procedures and equipment. The techniques for remote VT use submersible closed-circuit video cameras to examine reactor components and welds. PNNL conducted a parametric study that examined the important variables influencing the effectiveness of a remote visual test. Tested variables included lighting techniques, camera resolution, camera movement, and magnification. PNNL also conducted a limited laboratory test using a commercial visual testing camera system to experimentally determine the ability of the camera system to detect cracks of various widths under ideal conditions. The results of these studies and their implications are presented in this paper.

  9. Ultrasonic Flaw Detection of Cracks and Machined Flaws as Observed Through Austenitic Stainless Steel Piping Welds

    SciTech Connect (OSTI)

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Cumblidge, Stephen E.; Diaz, Aaron A.

    2009-07-01

    Piping welds in the pressure boundary of light water reactors (LWRs) are subject to a volumetric examination based on Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. Due to access limitations and high background radiation levels, the technique used is primarily ultrasonic rather than radiographic. Many of the austenitic welds in safety-related piping systems provide limited access to both sides of the weld, so a far-side examination is necessary. Historically, far-side inspections have performed poorly because of the coarse and elongated grains that make up the microstructures of austenitic weldments. The large grains cause the ultrasound to be scattered, attenuated, and redirected. Additionally, grain boundaries or weld geometry may reflect coherent ultrasonic echoes, making flaw detection and discrimination a more challenging endeavor. Previous studies conducted at the Pacific Northwest National Laboratory (PNNL) on ultrasonic far-side examinations in austenitic piping welds involved the application of conventional transducers, use of low-frequency Synthetic Aperture Focusing Techniques (SAFT), and ultrasonic phased-array (PA) methods on specimens containing implanted thermal fatigue cracks and machined reflectors [1-2]. From these studies, PA inspection provided the best results, detecting nearly all of the flaws from the far side. These results were presented at the Fifth International Conference on NDE in Relation to Structural Integrity for Nuclear and Pressurised Components in 2006. This led to an invitation to examine field-removed specimens containing service-induced intergranular stress corrosion cracks (IGSCC) at the Electric Power Research Institute’s (EPRI) Nondestructive Evaluation (NDE) Center, in Charlotte, North Carolina. Results from this activity are presented.

  10. Assessment of Initial Test Conditions for Experiments to Assess Irradiation Assisted Stress Corrosion Cracking Mechanisms

    SciTech Connect (OSTI)

    Busby, Jeremy T; Gussev, Maxim N

    2011-04-01

    Irradiation-assisted stress corrosion cracking is a key materials degradation issue in today s nuclear power reactor fleet and affects critical structural components within the reactor core. The effects of increased exposure to irradiation, stress, and/or coolant can substantially increase susceptibility to stress-corrosion cracking of austenitic steels in high-temperature water environments. . Despite 30 years of experience, the underlying mechanisms of IASCC are unknown. Extended service conditions will increase the exposure to irradiation, stress, and corrosive environment for all core internal components. The objective of this effort within the Light Water Reactor Sustainability program is to evaluate the response and mechanisms of IASCC in austenitic stainless steels with single variable experiments. A series of high-value irradiated specimens has been acquired from the past international research programs, providing a valuable opportunity to examine the mechanisms of IASCC. This batch of irradiated specimens has been received and inventoried. In addition, visual examination and sample cleaning has been completed. Microhardness testing has been performed on these specimens. All samples show evidence of hardening, as expected, although the degree of hardening has saturated and no trend with dose is observed. Further, the change in hardening can be converted to changes in mechanical properties. The calculated yield stress is consistent with previous data from light water reactor conditions. In addition, some evidence of changes in deformation mode was identified via examination of the microhardness indents. This analysis may provide further insights into the deformation mode under larger scale tests. Finally, swelling analysis was performed using immersion density methods. Most alloys showed some evidence of swelling, consistent with the expected trends for this class of alloy. The Hf-doped alloy showed densification rather than swelling. This observation may be

  11. POTENTIAL FOR STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS CONTAINING HIGHLY CAUSTIC SOLUTIONS

    SciTech Connect (OSTI)

    Lam, P.; Stripling, C.; Fisher, D.; Elder, J.

    2010-04-26

    The evaporator recycle streams of nuclear waste tanks may contain waste in a chemistry and temperature regime that exceeds the current corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history found that two of these A537 carbon steel tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved tanks of similar construction. Therefore, it appears that the efficacy of stress relief of welding residual stress is the primary corrosion-limiting mechanism. The objective of this experimental program is to test A537 carbon steel small scale welded U-bend specimens and large welded plates (30.48 x 30.38 x 2.54 cm) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in these nuclear waste tanks. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test was completed after 12 weeks of immersion in a similar solution at 125 C except that the aluminate concentration was reduced to 0.3 M. Visual inspection of the plate revealed that stress corrosion cracking had not initiated from the machined crack tips in the weld or in the heat affected zone. NDE ultrasonic testing also confirmed subsurface cracking did not occur. Based on these results, it can be concluded that the environmental condition of these tests was unable to develop stress corrosion cracking within the test periods for the small welded U-bends and for the large plates, which were welded with an identical procedure as used in the construction of the actual nuclear waste tanks in the 1960s. The

  12. Intergranular stress corrosion cracking initiation and growth in mill-annealed Alloy 600 tubing in high-temperature caustic

    SciTech Connect (OSTI)

    Brisson, B.W.; Ballinger, R.G.; McIlree, A.R.

    1998-07-01

    Historically, pressurized water reactor (PWR) steam generator (SG) reliability has been dominated by degradation of alloy 600 (UNS N06600) tubing material. Stress corrosion cracking (SCC) crack initiation and crack growth rates (CGR) were measured in mill-annealed alloy 600 (UNS N06600) tubing as a function of the stress intensity factor (K) in 10% caustic at 315 C. Tests were conducted using internally pressurized smooth and precracked tubing. Samples were polarized to 150 mV (precracked tube test) or 225 mV (initiation test) with respect to a nickel electrode. Crack initiation and growth from the external tube surface were monitored using a multifrequency alternating current (AC) potential drop system. The AC potential drop system allowed detection of initiation from a smooth surface as well as the monitoring of crack extension in real time. In the case of precracked sample tests, the sample was precracked in fatigue from a sharp v-notch. CGR were obtained over the K range between 4 MPa{radical}m and 18 MPa{radical}m. Values for K were estimated based upon fractographic analysis of samples after testing and an estimate of the K-solution for a thin-walled tube. Average CGR ranged from 2 mm/y to 14 mm/y. CGR determined in this investigation represent the first SCC CGR data obtained in high-temperature caustic using actual steam generator tubing. Growth rates obtained fell within the overall range of the existing database for CGR (da/dt) in alloy 600. The data and analysis suggested a threshold value of K for K-driven crack growth of {approx} 4 MPa{radical}m. However, since the scatter in existing data is very large and the conditions for most of the data are poorly known or not known at all, this was surprising. More importantly, from the standpoint of life prediction, it was observed that da/dt responded to and was a function of K for cracks as small as 0.2 mm in depth, and probably smaller.

  13. DEVELOPMENT OF AN EMAT IN-LINE INSPECTION SYSTEM FOR DETECTION, DISCRIMINATION, AND GRADING OF STRESS CORROSION CRACKING IN PIPELINES

    SciTech Connect (OSTI)

    Jeff Aron; Jon Gore, Roger Dalton; Stuart Eaton; Adrian Bowles; Owen Thomas; Tim Jarman

    2003-07-01

    This report describes progress, experiments, and results for a project to develop a pipeline inline inspection tool that uses electromagnetic acoustic transducers (EMATs) to detect and grade stress corrosion cracking (SCC). There is a brief introduction that gives background material about EMATs and relevant previous Tuboscope work toward a tool. This work left various choices about the modes and transducers for this project. The experimental section then describes the lab systems, improvements to these systems, and setups and techniques to narrow the choices. Improvements, which involved transducer matching networks, better magnetic biasing, and lower noise electronics, led to improved signal to noise (SNR) levels. The setups permitted transducer characterizations and interaction measurements in plates with man-made cracks, pipeline sections with SCC, and a full pipe with SCC. The latter were done with a moveable and compact EMAT setup, called a lab mouse, which is detailed. Next, the results section justifies the mode and transducer choices. These were for magnetostrictive EMATs and the use of EMAT launched modes: SH0 (at 2.1 MHz-mm) and SV1 (at 3.9 MHz-mm). This section then gives details of measurements on these modes. The measurements consisted of signal to noise ratio, insertion loss, magnetic biasing sensitivities crack reflection and transmission coefficients, beam width, standoff and tilt sensitivities. For most of the measurements the section presents analysis curves, such as reflection coefficient versus crack depth. Some notable results for the chosen modes are: that acceptable SNRs were generated in a pipe with magnetostrictive EMATs, that optimum bias for magnetostrictive transmitters and receivers is magnetic saturation, that crack reflection and transmission coefficients from crack interactions agree with 2 D simulations and seem workable for crack grading, and that the mouse has good waveform quality and so is ready for exhaustive measurement EMAT

  14. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect (OSTI)

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 ?m. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to result

  15. Can we stop the spread of influenza in schools with face masks?

    SciTech Connect (OSTI)

    Del Valle, Sara Y; Tellier, Raymond; Settles, Gary; Tang, Julian

    2009-01-01

    In the absence of a strain-specific vaccine and the potential resistance to antiviral medication, nonpharmaceutical interventions can be used to reduce the spread of an infectious disease such as influenza. The most common non-pharmaceutical interventions include school closures, travel restrictions, social distancing, enforced or volunteer home isolation and quarantine, improved hand hygiene, and the appropriate wearing of face masks. However, for some of these interventions, there are some unavoidable economic costs to both employees and employers, as well as possible additional detriment to society as a whole. For example, it has been shown that school-age children are most likely to be infected and act as sources of infection for others, due to their greater societal interaction and increased susceptibility. Therefore, preventing or at least reducing infections in children is a logical first-line of defense. For this reason, school closures have been widely investigated and recommended as part of pandemic influenza preparedness, and some studies support this conclusion. Yet, school closures would result in lost work days if at least one parent must be absent from work to care for children who would otherwise be at school. In addition, the delay in-academic progress may be detrimental due to mass school absenteeism. In particular, the pandemic influenza guidance by the U.S. Department of Health and Human Services recommends school closures for less than four weeks for Category 2 and 3 pandemics (i.e., similar to the milder 1957 and 1968 pandemics) and one to three months for Category 4 and 5 pandemics (i .e., similar to the 1918 pandemic ). Yet, given the above, it is clear that closing schools for up to three months is unlikely to be a practical mitigation strategy for many families and society. Thus modelers and policy makers need to weigh all factors before recommending such drastic measures, particularly if the agent under consideration typically has low

  16. Crack-arrest behavior in SEN wide plates of low-upper-shelf base metal tested under nonisothermal conditions: WP-2 series

    SciTech Connect (OSTI)

    Naus, D.J.; Keeney-Walker, J.; Bass, B.R.; Robinson, G.C. Jr.; Iskander, S.K.; Alexander, D.J.; Fields, R.J.; deWit, R.; Low, S.R.; Schwartz, C.W.; Johansson, I.B.

    1990-08-01

    The Heavy-Section Steel Technology (HSST) Program at the Oak Ridge National Laboratory under the sponsorship of the Nuclear Regulatory Commission is conducting analytical and experimental studies aimed at understanding the circumstances that would initiate the growth of an existing crack in a reactor pressure vessel (RPV) and the conditions leading to arrest of a propagating crack. Objectives of these studies are to determine (1) if the material will exhibit crack-arrest behavior when the driving force on a crack exceeds the ASME limit, (2) the relationship between K{sub Ia} and temperature, and (3) the interaction of fracture modes (arrest, stable crack growth, unstable crack growth, and tensile instability) when arrest occurs at high temperatures. In meeting these objectives, crack-arrest data are being developed over an expanded temperature range through tests involving large thermally shocked cylinders, pressurized thermally shocked vessels, and wide-plate specimens. The wide-plate specimens provide the opportunity for a significant number of data points to be obtained at relatively affordable costs. These tests are designed to provide fracture-toughness measurements approaching or above the onset of the Charpy upper-shelf regime in a rising toughness region and with an increasing driving force. This document discusses test methodology and results. 23 refs., 92 figs., 25 tabs.

  17. Mechanism of Irradiation Assisted Cracking of Core Components in Light Water Reactors

    SciTech Connect (OSTI)

    Gary S. Was; Michael Atzmon; Lumin Wang

    2003-04-28

    The overall goal of the project is to determine the mechanism of irradiation assisted stress corrosion cracking (IASCC). IASCC has been linked to hardening, microstructural and microchemical changes during irradiation. Unfortunately, all of these changes occur simultaneously and at similar rates during irradiation, making attribution of IASCC to any one of these features nearly impossible to determine. The strategy set forth in this project is to develop means to separate microstructural from microchemical changes to evaluate each separately for their effect on IASCC. In the first part, post irradiation annealing (PIA) treatments are used to anneal the irradiated microstructure, leaving only radiation induced segregation (RIS) for evaluation for its contribution to IASCC. The second part of the strategy is to use low temperature irradiation to produce a radiation damage dislocation loop microstructure without radiation induced segregation in order to evaluate the effect of the dislocation microstructure alone. A radiation annealing model was developed based on the elimination of dislocation loops by vacancy absorption. Results showed that there were indeed, time-temperature annealing combinations that leave the radiation induced segregation profile largely unaltered while the dislocation microstructure is significantly reduced. Proton irradiation of 304 stainless steel irradiated with 3.2 MeV protons to 1.0 or 2.5 dpa resulted in grain boundary depletion of chromium and enrichment of nickel and a radiation damaged microstructure. Post irradiation annealing at temperatures of 500 ? 600C for times of up to 45 min. removed the dislocation microstructure to a greater degree with increasing temperatures, or times at temperature, while leaving the radiation induced segregation profile relatively unaltered. Constant extension rate tensile (CERT) experiments in 288C water containing 2 ppm O2 and with a conductivity of 0.2 mS/cm and at a strain rate of 3 x 10-7 s-1 showed

  18. Stress Corrosion Crack Growth Rate Testing and Analytical Electron Microscopy of Alloy 600 as a Function of Pourbaix Space and Microstructure

    SciTech Connect (OSTI)

    N. Lewis; S.A. Attanasio; D.S. Morton; G.A. Young

    2000-10-04

    Stress corrosion crack (SCC) growth rate tests and analytical electron microscopy (AEM) studies were performed over a broad range of environments and heat treatments of Alloy 600. This effort was conducted to correlate bulk environmental conditions such as pH and electrochemical potential (EcP) with the morphology of the SCC crack. Development of a library of AEM morphologies formed by SCC in different environments is an important step in identifying the conditions that lead to SCC in components. Additionally, AEM examination of stress corrosion cracks formed in different environments and microstructures lends insight into the mechanism(s) of stress corrosion cracking. Testing was conducted on compact tension specimens in three environments: a mildly acidic oxidizing environment containing sulfate ions, a caustic environment containing 10% NaOH, and hydrogenated near-neutral buffered water. Additionally, stress corrosion cracking testing of a smooth specimen was conducted in hydrogenated steam. The following heat treatments of Alloy 600 were examined: mill annealed at 980 C (near-neutral water), mill annealed at 1010 C (steam), sensitized (acid and caustic), and mill annealed + healed to homogenize the grain boundary Cr concentration (caustic). Crack growth rate (CGR) testing showed that sensitized Alloy 600 tested in the mildly acidic, oxidizing environment containing sulfate ions produced the fastest cracking ({approx} 8.8 {micro}m/hr at 260 C), and AEM examination revealed evidence of sulfur segregation to the crack tip. The caustic environment produced slower cracking ({approx} 0.4 {micro}m/hr at 307 C) in the mill annealed + healed heat treatment but no observed cracking in the sensitized condition. In the caustic environment, fully oxidized carbides were present in the crack wake but not ahead of the crack tip. In near-neutral buffered water at 338 C, the CGR was a function of dissolved hydrogen in the water and exhibited a maximum (0.17 {micro}m/hr) near the

  19. Energy spread and time structure of ion beams extracted from the ReA-EBIT rare isotope charge breeder

    SciTech Connect (OSTI)

    Baumann, Thomas M.; Lapierre, Alain; Schwarz, Stefan; Kittimanapun, Kritsada; Bollen, Georg

    2015-01-09

    The ReA re-accelerator of the National Superconducting Cyclotron Laboratory at Michigan State University utilizes an Electron Beam Ion Trap (EBIT) for charge breeding thermalized rare isotope beams. Recent commissioning measurements have been performed to characterize the performance of this EBIT. The energy spread of extracted highly charged ion beams was measured to be about 0.3% of the total beam energy. From this, the temperature of the ion ensemble in the trap is calculated to be kT{sub q}/q?=?31eV for O{sup 7+}, while it is kT{sub q}/q?=?25eV for K{sup 15+}. In addition initial results are presented for two extraction schemes developed to spread highly charged ion pulses in time.

  20. Calculation of axial charge spreading in carbon nanotubes and nanotube Y junctions during STM measurement

    SciTech Connect (OSTI)

    Mark, Geza I.; Biro, Laszlo P.; Lambin, Philippe

    2004-09-15

    Distribution of the probability current and the probability density of wave packets was calculated for nanotubes and nanotube Y junctions by solving the three dimensional time-dependent Schroedinger equation for a jellium potential model of the scanning tunneling microscope (STM) tip-nanotube-support system. Four systems were investigated: an infinite single wall nanotube (SWNT) as reference case, a capped SWNT protruding a step of the support surface, a quantum dot (finite tube without support), and a SWNT Y junction. It is found that the spatial distribution of the probability current flowing into the sample is decided by the electron probability density of the tube and by the oscillation in time of the probability current, which in turn is governed by the quasibound states on the tube. For the infinite tube the width of the axial spreading of the wave packet during tunneling is about 5 nm. When the STM tip is above that part of the tube which protrudes from the atomic scale step of the support surface it is found that the current flows ballistically along the tube and the total transmission is the same as for the infinite tube. In the case of quantum dot, however, the finite tube is first charged in a short time then it is discharged very slowly through the tip-nanotube tunnel junction. In the Y junction both the above the junction and off the junction tip positions were investigated. For a 1.2 nm displacement of the tip from the junction the wave packet still 'samples' the junction point which means that in STM and scanning tunneling spectroscopy experiments the signature of the junction should be still present for such tip displacement. For all tunneling situations analyzed the tunnel current is mainly determined by the tip-nanotube junction owing to its large resistance. The tunneling event through the STM model is characterized by two time scales, the nanotube is quickly 'charged' with the wave packet coming from the tip then this 'charge' flows into the

  1. Initiation and propagation of stress-corrosion cracking of Alloy 600 in high-temperature water. [PWR

    SciTech Connect (OSTI)

    Bandy, R.; van Rooyen, D.

    1983-01-01

    Results of stress-corrosion cracking data are presented for Inconel 600 steam-generator tubing. U-bend, constant-load, and slow extension-rate tests are included. Arrhenius plots are presented for failure times vs inverse temperature for crack initiation and propagation. Effect of applied load is expressed in terms of log-log curves for failure times vs stress, and variations in environment and cold work are included. Microstructure and composition of oxide films on Inconel 600 surfaces were examined after exposure to pure water at 365/sup 0/C, and stripping with the bromine-methanol method. Results are discussed in terms of transient creep, film rupture and a mass-transport-limited anodic process.

  2. Quantitative enhancement of fatigue crack monitoring by imaging surface acoustic wave reflection in a space-cycle-load domain

    SciTech Connect (OSTI)

    Connolly, G. D.; Rokhlin, S. I.

    2011-06-23

    The surface wave acoustic method is applied to the in-situ monitoring of fatigue crack initiation and evolution on tension specimens. A small low-frequency periodic loading is also applied, resulting in a nonlinear modulation of reflected pulses. The acoustic wave reflections are collected for: each experimental cycle; a range of applied tension and modulation load levels; and a range of spatial propagation positions, and are presented in image form to aid pattern identification. Salient features of the image are then extracted and processed to evaluate the initiation time of the crack and its subsequent size evolution until sample failure. Additionally, a method for enhancing signal to noise ratio in Ti-6242 alloy samples is demonstrated.

  3. Eddy Current for Sizing Cracks in Canisters for Dry Storage of Used Nuclear Fuel

    SciTech Connect (OSTI)

    Meyer, Ryan M.; Jones, Anthony M.; Pardini, Allan F.

    2014-01-01

    The storage of used nuclear fuel (UNF) in dry canister storage systems (DCSSs) at Independent Spent Fuel Storage Installations (ISFSI) sites is a temporary measure to accommodate UNF inventory until it can be reprocessed or transferred to a repository for permanent disposal. Policy uncertainty surrounding the long-term management of UNF indicates that DCSSs will need to store UNF for much longer periods than originally envisioned. Meanwhile, the structural and leak-tight integrity of DCSSs must not be compromised. The eddy current technique is presented as a potential tool for inspecting the outer surfaces of DCSS canisters for degradation, particularly atmospheric stress corrosion cracking (SCC). Results are presented that demonstrate that eddy current can detect flaws that cannot be detected reliably using standard visual techniques. In addition, simulations are performed to explore the best parameters of a pancake coil probe for sizing of SCC flaws in DCSS canisters and to identify features in frequency sweep curves that may potentially be useful for facilitating accurate depth sizing of atmospheric SCC flaws from eddy current measurements.

  4. Proceedings of the IAEA specialists` meeting on cracking in LWR RPV head penetrations

    SciTech Connect (OSTI)

    Pugh, C.E.; Raney, S.J.

    1996-07-01

    This report contains 17 papers that were presented in four sessions at the IAEA Specialists` meeting on Cracking in LWR RPV Head Penetrations held at ASTM Headquarters in Philadelphia on May 2-3, 1995. The papers are compiled here in the order that presentations were made in the sessions, and they relate to operational observations, inspection techniques, analytical modeling, and regulatory control. The goal of the meeting was to allow international experts to review experience in the field of ensuring adequate performance of reactor pressure vessel (RPV) heads and penetrations. The emphasis was to allow a better understanding of RPV material behavior, to provide guidance supporting reliability and adequate performance, and to assist in defining directions for further investigations. The international nature of the meeting is illustrated by the fact that papers were presented by researchers from 10 countries. There were technical experts present form other countries who participated in discussions of the results presented. This present document incorporates the final version of the papers as received from the authors. The final chapter includes conclusions and recommendations. Individual papers have been cataloged separately.

  5. Fundamental Understanding of Crack Growth in Structural Components of Generation IV Supercritical Light Water Reactors

    SciTech Connect (OSTI)

    Iouri I. Balachov; Takao Kobayashi; Francis Tanzella; Indira Jayaweera; Palitha Jayaweera; Petri Kinnunen; Martin Bojinov; Timo Saario

    2004-11-17

    This work contributes to the design of safe and economical Generation-IV Super-Critical Water Reactors (SCWRs) by providing a basis for selecting structural materials to ensure the functionality of in-vessel components during the entire service life. During the second year of the project, we completed electrochemical characterization of the oxide film properties and investigation of crack initiation and propagation for candidate structural materials steels under supercritical conditions. We ranked candidate alloys against their susceptibility to environmentally assisted degradation based on the in situ data measure with an SRI-designed controlled distance electrochemistry (CDE) arrangement. A correlation between measurable oxide film properties and susceptibility of austenitic steels to environmentally assisted degradation was observed experimentally. One of the major practical results of the present work is the experimentally proven ability of the economical CDE technique to supply in situ data for ranking candidate structural materials for Generation-IV SCRs. A potential use of the CDE arrangement developed ar SRI for building in situ sensors monitoring water chemistry in the heat transport circuit of Generation-IV SCWRs was evaluated and proved to be feasible.

  6. Characterization of the resistance to PWSCC of hydraulic tube- tubesheet expansions. [Primary water stress corrosion cracking

    SciTech Connect (OSTI)

    Gold, R.E.; Economy, G.; Jacko, R.J.; Harrod, D.L.

    1992-07-01

    The resistance to primary water stress corrosion cracking (PWSCC) of hydraulically expanded Alloy 600 steam generator tubing, manufactured by the Westinghouse Specialty Metals Division, was evaluated under highly accelerated conditions in a 400{degrees}C steam test environment. These evaluations included microstructural characterizations of all test materials, screening tests with highly stressed reverse U-bends (RUBs), and the testing of internally pressurized hydraulic expansion tube-in-collar mockups. Eighteen heats of archived tubing from an operating nuclear power plant were evaluated; included were heats of Alloy 600 in both the mill annealed (A600 MA) and thermally treated (A600 TT) conditions. Other heats of archived A600 TT tubing, and reference laboratory heats with known corrosion resistance, were also included in various portions of this investigation. Hydraulically expanded mockups of A600 T-F tubing exhibit high resistance to PWSCC in the aggressive steam test environment. Some of the archived A600 MA heats, however, possess low resistance to PWSCC. Shot peening of the ID surfaces of tubes of these latter heats prior to testing was effective in precluding the occurrence of PWSCC. Archived heats of Model F (or F-type replacement) A600 TT steam generator tubing typically exhibit carbide morphologies and distributions consistent with high resistance to PWSCC. These data are in agreement with the performance to date of operating Model F steam generators.

  7. Primary water stress corrosion cracking of Alloy 600: Effects of processing parameters

    SciTech Connect (OSTI)

    Seman, D.J.; Webb, G.L.; Parrington, R.J.

    1993-10-22

    Correlations of stress corrosion cracking (SCC) data in deaerated water with temperature, stress, metallography, and processing for laboratory test specimens are presented. Initiation time data show that a low temperature anneal and resulting absence of grain boundary carbides result in a material having increased susceptibility to SCC. Data also show that hot worked and annealed Alloy 600 is more resistant than cold worked and annealed material, both having carbide decorated grain boundaries. In absence of grain boundary carbides, both materials are equally susceptible. Low temperature thermal treatment (1100F) reduces SCC susceptibility with or without grain boundary decoration. Weld metal data and data correlations developed from 700 double U-bends are presented. Data demonstrate the effect of increased carbon content to improve SCC resistance. The data shows that the general relation of time, temperature and strain for wrought material is followed for the weld metal. The weld process used did not affect the SCC susceptibility of EN-82 which showed a greater resistance to SCC than EN-62. Stress relief of weld deposits showed an improvement for wrought material. Heat affected zone resistance was improved if the starting material received a high temperature anneal (1850 to 2000F). Range of SCC initiation times for weld metal is comparable to the range of initiation times for wrought material.

  8. Investigation of lead as a cause of stress corrosion cracking at support plate intersections

    SciTech Connect (OSTI)

    Miglin, B.P.; Sarver, J.M. . Research Center)

    1991-06-01

    A laboratory program was conducted to study the extent of lead- assisted corrosion of nuclear steam generator tubing. C-rings were made from six conditions of Alloy 600 and one condition of Alloy 690 tubing. The C-rings were loaded beyond yield. The specimens were placed either in the liquid or vapor of 12 lead-containing environments and a nonleaded control. Most of the test specimens were exposed to two, 2000-hour periods at 324{degree}C (615{degree}F). The specimens were all visually and partly destructively examined. The environmental severities were ranked by the number of specimens that initiated cracks and also on depth of attack observed on a heat of Alloy 600. The corrosion severities were correlated with computer-code-calculated 324{degree}C chemistries. Also the corrosion was correlated with a 324{degree}C Pourbaix diagram. Speculation regarding reaction paths included both a soluble lead reaction and a metallic lead reaction. The soluble lead reaction is more supportable by the results. The speculated metallic lead reaction is less likely. However, a metallic lead mechanism may explain the observed enhanced attack in the vapor phase. Several recommendations were made. The major recommendation was to perform a heated crevice test to verify that soluble lead can concentrate in a crevice and result in corrosive damage to nuclear steam generator tubing. 24 refs., 3 figs.

  9. Sensitization and SCC (stress corrosion cracking) study on thermally treated inconel 600

    SciTech Connect (OSTI)

    Kai, J-J.; Huang, T.A.; Tsai, C.H.

    1988-01-01

    Stress corrosion cracking (SCC) was recently discovered to be the major cause of failure in Inconel 600 used in steam generator (SG) tubes of pressurized water reactors (PWRs). The failure of the Three Mile Island SG tubes has been attributed to low-temperature SCC in the sulfur-contaminated environment under cold shutdown conditions. Bandy et al. found that even in the 10{sup {minus}6} M Na{sub 2}S{sub 2}O{sub 3} (or N{sub 2}S{sub 4}O{sub 6}) environment, the SCC would still be observable. This study investigates the effect of thermal treatment on the sensitization of Inconel 600 and studies the SCC behavior of this alloy in a sulfur-contaminated environment (S{sub 2}O{sub 3}{sup {minus}2}) using constant load test. The results of this study can be used to correlate the SCC susceptibility to the degree of sensitization of Inconel 600 by defining a critical chromium concentration under the test conditions.

  10. Nonlinear ultrasonic assessment of stress corrosion cracking damage in sensitized 304 stainless steel

    SciTech Connect (OSTI)

    Morlock, Florian Jacobs, Laurence J. Kim, Jin-Yeon; Singh, Preet; Wall, James J.

    2015-03-31

    This research uses nonlinear Rayleigh surface waves to characterize stress corrosion cracking (SCC) damage in welded 304 Stainless Steel (304 SS). 304 SS is widely used in reactor pressure vessels, where a corrosive environment in combination with applied stress due to high internal pressures can cause SCC. Welds and the nearby heat affected zones (HAZ) in the vessel material are especially sensitive to SCC damage. SCC damage results in microstructural changes such as dislocation formation and microcrack initiation that in the long term lead to reduced structural integrity and material failure. Therefore, the early detection of SCC is crucial to ensure safe operation. It has been shown that the microstructural changes caused by SCC can generate higher harmonic waves when excited harmonically. This research considers different levels of SCC damage induced in samples of welded 304 SS by applying stress to a specimen held in a corrosive medium (Sodium Thiosulfate). A nonlinear Rayleigh surface wave is introduced in the material and the fundamental and the second harmonic waves are measured using wedge detection. The nonlinearity parameter that relates the fundamental and the second harmonic amplitudes, is computed to quantify the SCC damage in each sample. These results are used to demonstrate the feasibility of using nonlinear Rayleigh waves to characterize SCC damage.

  11. Stress-corrosion-cracking studies on candidate container alloys for the Tuff Repository

    SciTech Connect (OSTI)

    Beavers, J.A.; Durr, C.L.

    1992-05-01

    Cortest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials used for high-level waste package as part of the information needed by the Nuclear Regulatory Commission (NRC) to assess the Department of Energy`s application to construct to geologic repository for high-level radioactive waste. At the direction of the NRC, the program focused on the Tuff Repository. This report summarizes the results of Stress-Corrosion-Cracking (SCC) studies performed in Tasks 3, 5, and 7 of the program. Two test techniques were used; U-bend exposures and Slow-Strain-Rate (SSR) tests. The testing was performed on two copper-base alloys (Alloy CDA 102 and Alloy CDA 175) and two Fe-Cr-Ni alloys (Alloy 304L and Alloy 825) in simulated J-13 groundwater and other simulated solutions for the Tuff Repository. These solutions were designed to simulate the effects of concentration and irradiation on the groundwater composition. All SCC testing on the Fe-Cr-Ni Alloys was performed on solution-annealed specimens and thus issues such as the effect of sensitization on SCC were not addressed.

  12. Corrosion, stress corrosion cracking, and electrochemistry of the iron and nickel base alloys in caustic environments

    SciTech Connect (OSTI)

    Koehler, R.; Beck, F. H.; Agrawal, A. K.; Soendjasmono, B.; Staehle, R. W.

    1980-02-01

    The electrochemical behavior of high purity (99.95% to 99.99%) iron in 0.6M NaCl and 1.0M Na/sub 2/SO/sub 4/ containing H/sub 2/S (50 ppM to 34,000 ppM) was studied using cyclic voltammetry, chronoamperometry, and slow scan rate polarization. Results have indicated that iron does undergo passivation in sulfate solutions containing H/sub 2/S. Iron dissolution depends on the presence of Cl/sup -/, the concentration of H/sub 2/S and solution pH. An equation is given that describes the anodic Tafel current densities. The slow strain rate test was used to evaluate the effect of electrode potential on the susceptibility of 2-1/4Cr, Mo steel to stress corrosion cracking in boiling 50% NaOH solution. Susceptibility decreased and general corrosion increased with increasing potentials. Failures contained a combination of ductile and brittle fracture. Time-to-failure was longest for controlled potentials of -700 and -600mV (Hg/HgO reference) in the -1100 to -400mV range used in this study.

  13. Acoustic detection of cracks in the anvil of a large-volume cubic high-pressure apparatus

    SciTech Connect (OSTI)

    Yan, Zhaoli Tian, Hao; Cheng, Xiaobin; Yang, Jun; Chen, Bin

    2015-12-15

    A large-volume cubic high-pressure apparatus with three pairs of tungsten carbide anvils is the most popular device for synthetic diamond production. Currently, the consumption of anvils is one of the important costs for the diamond production industry. If one of the anvils is fractured during the production process, the other five anvils in the apparatus may be endangered as a result of a sudden loss of pressure. It is of critical importance to detect and replace cracked anvils before they fracture for reduction of the cost of diamond production and safety. An acoustic detection method is studied in this paper. Two new features, nested power spectrum centroid and modified power spectrum variance, are proposed and combined with linear prediction coefficients to construct a feature vector. A support vector machine model is trained for classification. A sliding time window is proposed for decision-level information fusion. The experiments and analysis show that the recognition rate of anvil cracks is 95%, while the false-alarm rate is as low as 5.8 × 10{sup −4} during a time window; this false-alarm rate indicates that at most one false alarm occurs every 2 months at a confidence level of 90%. An instrument to monitor anvil cracking was designed based on a digital signal processor and has been running for more than eight months in a diamond production field. In this time, two anvil-crack incidents occurred and were detected by the instrument correctly. In addition, no false alarms occurred.

  14. INVESTIGATION OF THE POTENTIAL FOR CAUSTIC STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS

    SciTech Connect (OSTI)

    Lam, P.

    2009-10-15

    The evaporator recycle streams contain waste in a chemistry and temperature regime that may be outside of the current waste tank corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history (1998-2008) of Tanks 30 and 32 showed that these tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved F-Area tanks. Therefore, for the Type III/IIIA waste tanks the efficacy of the stress relief of welding residual stress is the only corrosion-limiting mechanism. The objective of this experimental program is to test carbon steel small scale welded U-bend specimens and large welded plates (12 x 12 x 1 in.) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in Tanks 30 and 32. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test is currently in progress, but no cracking has been observed after 9 weeks of immersion. Based on the preliminary results, it appears that the environmental conditions of the tests are unable to develop stress corrosion cracking within the duration of these tests.

  15. Assessment of the Mechanical Stress Improvement Process for Mitigating Primary Water Stress Corrosion Cracking in Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    SciTech Connect (OSTI)

    Sullivan, Edmund J.; Anderson, Michael T.

    2013-01-01

    This report provides an assessment of the use of Mechanical Stress Improvement Process to reduce, or decrease, stress-driven degradation, i.e., primary water stress corrosion cracking.

  16. Effects of Cr and Nb contents on the susceptibility of Alloy 600 type Ni-base alloys to stress-corrosion cracking in a simulated BWR environment

    SciTech Connect (OSTI)

    Akashi, Masatsune

    1995-09-01

    In order to discuss the effects of chromium and niobium contents on the susceptibility of Alloy 600 type nickel-base alloys to stress-corrosion cracking in the BWR primary coolant environment, a series of creviced bent-beam (CBB) tests were conducted in a high-temperature, high-purity water environment. Chromium, niobium, and titanium as alloying elements improved the resistivity to stress-corrosion cracking, whereas carbon enhanced the susceptibility to it. Alloy-chemistry-based correlations have been defined to predict the relative resistances of alloys to stress-corrosion cracking. A strong correlation was found, for several heats of alloys, between grain-boundary chromium depletion and the susceptibility to stress-corrosion cracking.

  17. Percolation Cooling of the Three Mile Island Unit 2 Lower Head by Way of Thermal Cracking and Gap Formation

    SciTech Connect (OSTI)

    Thomsen, K.L.

    2002-01-15

    Two partial models have been developed to elucidate the Three Mile Island Unit 2 lower head coolability by water percolation from above into the thermally cracking debris bed and into a gap between the debris and the wall. The bulk permeability of the cracked top crust is estimated based on simple fracture mechanics and application of Poiseuille's law to the fractures. The gap is considered as an abstraction representing an initially rugged interface, which probably expanded by thermal deformation and cracking in connection with the water ingress. The coupled flow and heat conduction problem for the top crust is solved in slab geometry based on the two-phase Darcy equations together with quasi-steady mass and energy conservation equations. The resulting water penetration depth is in good agreement with the depth of the so-called loose debris bed. The lower-head and bottom-crust problem is treated analogously by a two-dimensional axisymmetric model. The notion of a gap is maintained as a useful concept in the flow analysis. Simulations show that a central hot spot with a peak wall temperature of 1075 to 1100 deg. C can be obtained, but the quenching rates are not satisfactory. It is concluded that a three-dimensional model with an additional mechanism to explain the sudden water ingress to the hot spot center would be more appropriate.

  18. Effects of shot peening on corrosion and stress corrosion cracking behaviors of sensitized Alloy 600 in thiosulfate solution

    SciTech Connect (OSTI)

    Tsai, W.T.; Chang, C.S.; Lee, J.T. . Dept. of Materials Science and Engineering)

    1994-02-01

    Effects of shot peening on the corrosion and stress corrosion cracking (SCC) behaviors of sensitized alloy 600 (UNSN06600) were studied. Electrochemical potentiokinetic reactivation (EPR) tests in 0.01 M sulfuric acid (H[sub 2]SO[sub 4]) + 0.001 M potassium thiocyanate (KSCN) solution and immersion tests in boiling 25% nitric acid (HNO[sub 3]) solution were used to evaluate the effect of heat treatment on the degree of sensitization of alloy 600. Potentiodynamic polarization tests in 0.01 M sodium thiosulfate (Na[sub 2]S[sub 2]O[sub 3]) solution at 95 C revealed shot peening increased the anodic current density (CD) of the alloy. However, SCC tests using U-bend specimens indicated shot peening substantially increased the crack initiation time in the same environment. The delayed crack initiation of SCC for shot-peened alloy 600, which is potentially dependent, was attributed to the presence of compressive residual stresses and the severely deformed surface microstructure.

  19. Analysis of the cracking behavior of Alloy 600 RVH penetrations. Part 1: Stress analysis and K computation

    SciTech Connect (OSTI)

    Bhandari, S.; Vagner, J.; Garriga-Majo, D.; Amzallag, C.; Faidy, C.

    1996-12-01

    The study presented here concerns the analysis of crack propagation behavior in the Alloy 600 RVH penetrations used in the French 900 and 1300 MWe PWR series. The damage mechanism identified is clearly the SCC in primary water environment. Consequently the analysis presented here is based on: (1) the stress analysis carried out on the RVH penetrations, (2) the SCC model developed in primary water environment and at the operating temperatures, and (3) the fracture mechanics concepts. The different steps involved in the study are: (1) Evaluation of the stress state for the case of the peripheral configuration of RVH penetrations; the case retained here is that of a conic tube with stress analysis conducted using multi-pass welding. (2) Computation of the influence functions (IF) for a polynomial stress distribution in case of a tube of Ri/t ratio (internal diameter/thickness) corresponding to that of an RVH penetration. (3) Establishment of a propagation law based on study and review of data available in the literature. (4) Conduction of a parametric study of crack propagation using several initial defects. (5) Analysis of crack propagation of defects observed in various reactors and comparison with measured propagation rates. This paper (Part 1) deals with the first two steps namely Stress Analysis and K Computation.

  20. Mechanisms of hydrogen-induced intergranular stress corrosion cracking of Alloy 600 in high-temperature water/steam

    SciTech Connect (OSTI)

    Shen, C.H.

    1989-01-01

    Intergranular stress-corrosion cracking (IGSCC) of Alloy 600 in high-temperature deaerated water or steam has been termed Hydrogen Induced IGSCC. It is suggested here that these cracks are initiated by the nucleation of a high density of bubbles on the grain boundary under the combined action of the applied stress and high-pressure methane formed from carbon in solution reacting with hydrogen injected by corrosion. The bubbles then grow together by grain-boundary diffusion to give local failure. This agrees with the observations made using the electron microscope and two-stage replicas, namely the subsurface formation of closely spaced (0.2 {mu}m) bubbles along boundaries, and the growth of these into fine cracks before they open up to communicate with the corroding atmosphere. The kinetics of this process are examined and shown to be in quantitative agreement with several experimental observations. This mechanism involves no dissolution of the metal, the only role of corrosion being the injection of hydrogen at a high fugacity. It also predicts an activation energy essentially equal to that for grain-boundary diffusion of nickel in the Alloy 600 grain boundary. The activation energy for grain-boundary self-diffusion in nickel is 115 kJ/mol.

  1. Development of a novel technique to assess the vulnerability of micro-mechanical system components to environmentally assisted cracking.

    SciTech Connect (OSTI)

    Enos, David George; Goods, Steven Howard

    2006-11-01

    Microelectromechanical systems (MEMS) will play an important functional role in future DOE weapon and Homeland Security applications. If these emerging technologies are to be applied successfully, it is imperative that the long-term degradation of the materials of construction be understood. Unlike electrical devices, MEMS devices have a mechanical aspect to their function. Some components (e.g., springs) will be subjected to stresses beyond whatever residual stresses exist from fabrication. These stresses, combined with possible abnormal exposure environments (e.g., humidity, contamination), introduce a vulnerability to environmentally assisted cracking (EAC). EAC is manifested as the nucleation and propagation of a stable crack at mechanical loads/stresses far below what would be expected based solely upon the materials mechanical properties. If not addressed, EAC can lead to sudden, catastrophic failure. Considering the materials of construction and the very small feature size, EAC represents a high-risk environmentally induced degradation mode for MEMS devices. Currently, the lack of applicable characterization techniques is preventing the needed vulnerability assessment. The objective of this work is to address this deficiency by developing techniques to detect and quantify EAC in MEMS materials and structures. Such techniques will allow real-time detection of crack initiation and propagation. The information gained will establish the appropriate combinations of environment (defining packaging requirements), local stress levels, and metallurgical factors (composition, grain size and orientation) that must be achieved to prevent EAC.

  2. The analysis of cracks in high-pressure piping and their effects on strength and lifetime of construction components at the Ignalina nuclear plant

    SciTech Connect (OSTI)

    Aleev, A.; Petkevicius, K.; Senkus, V.

    1997-04-01

    A number of cracks and damages of other sorts have been identified in the high-pressure parts at the Ignalina Nuclear Plant. They are caused by inadequate production- and repair technologies, as well as by thermal, chemical and mechanical processes of their performance. Several techniques are available as predictions of cracks and other defects of pressurized vessels. The choice of an experimental technique should be based on the level of its agreement with the actual processes.

  3. Model boiler testing to evaluate inhibitors for caustic induced stress corrosion cracking of Alloy 600 tubes

    SciTech Connect (OSTI)

    Daret, J.; Paine, J.P.N.; Partridge, M.J.

    1995-12-31

    A series of model boiler tests, using a mixture of precracked and non-precracked (virgin) tube-to-tube support plate intersections was performed. The testing supported the qualification of inhibitors for mitigating the secondary side corrosion of alloy 600 steam generator tubes. Many utilities suspect that the caustic impurities come from the feedwater. Candidate inhibitors included boric acid (as a reference), cerous acetate, and two forms of titanium dioxide: a laboratory produced titania-silica sol-gel, and manometer sized anatase The latter was combined with a 150 C pre-soaking with a titanium lactate, and was tested with and without a zeta potential treatment by sodium aluminate. Effectiveness of boric acid to prevent and retard caustic induced intergranular corrosion was confirmed in all crevice configurations (open and packed). The cerous acetate treatment multiplied by two to four the time necessary to detect a primary-to-secondary leak on virgin tubes, and reduced the propagation rate on precracked tubes. Cerium was found intimately mixed, as cerianite, with the free span and crevice deposits, when the crevices were sufficiently accessible. Due to its very low solubility and large particle size, the titania-silica sol-gel was unable to penetrate the crevices and had no effect on the degradation process. The nanometric particle size titania treatment and/or the preceding soaking with soluble titanium lactate drastically increased the titanium concentration in free span and open crevice deposit (with no added sodium aluminate, titania reacted with magnetite to form ilmenite) and showed undeniable capacity to prevent tubing degradation. Its effectiveness, in the case of packed crevices and for arresting cracks, was not so conclusive.

  4. Irradiation-assisted stress corrosion cracking of austenitic stainless steels: Recent progress and new approaches

    SciTech Connect (OSTI)

    Chung, H.M.; Ruther, W.E.; Sanecki, J.E.; Hins, A.; Zaluzec, N.J.; Kassner, T.F.

    1996-09-01

    Irradiation-assisted stress corrosion cracking (IASCC) of several types of BWR field components fabricated from solution-annealed austenitic stainless steels (SSs), including a core internal weld, were investigated by means of slow-strain-rate test (SSRT), scanning electron microscopy (SEM), Auger electron spectroscopy (AES), and field-emission-gun advanced analytical electron microscopy (FEG-AAEM). Based on the results of the tests and analyses, separate effects of neutron fluence, tensile properties, alloying elements and major impurities identified in the American Society for Testing and Materials (ASTM) specifications, minor impurities, water chemistry, and fabrication-related variables were determined. The results indicate strongly that minor impurities not specified by the ASTM-specifications play important roles, probably through a complex synergism with grain-boundary Cr depletion. These impurities, typically associated with steelmaking and component fabrication processes, are very low or negligible in solubility in steels and are the same impurities that have been known to promote intergranular SCC significantly when they are present in water as ions or soluble compounds. It seems obvious that IASCC is a complex integral problem which involves many variables that are influenced strongly by not only irradiation conditions, water chemistry, and stress but also iron and steelmaking processes, fabrication of the component, and joining and welding. Therefore, for high-stress components in particular, it would be difficult to mitigate IASCC problems at high fluence based on the consideration of water chemistry alone, and other considerations based on material composition and fabrication procedure would be necessary as well.

  5. Effects of zinc additions on the stress corrosion crack growth rate of sensitized stainless steel, Alloy 600 and Alloy 182 weld metal in 288 C water

    SciTech Connect (OSTI)

    Andresen, P.L.; Angeliu, T.M.

    1995-09-01

    ZnO additions to boiling water reactor (BWR) water have been the focus of recent interest, primarily because of their beneficial influence in reducing buildup of radioactive species such as Co{sup 60} in the oxide film of structural components, e.g., stainless steel piping. The effect of ZnO additions on stress corrosion crack growth rates were studied using 1T CT fracture mechanics specimens of sensitized type 304 stainless steel, sensitized Alloy 600, and Alloy 182 weld metal exposed to {approx}288 C water containing various levels of dissolved oxygen and impurities. Zn levels of 5 to 100 ppb Zn{sup 2+} were evaluated and found to reduce crack growth rates for all materials and in all water chemistries. Many Zn tests involved long term exposure and were performed at somewhat reduced corrosion potential (e.g., from {approx}+200 to 0 {minus}+50 mV{sub she}); variations in corrosion potential from +200, to +50, to {minus}50 mV{sub she} clearly had an important effect. The benefit of Zn appeared to be most pronounced when the growth rate was decreased (e.g., by corrosion potential). This was consistent with the findings of mechanistic studies, which showed that Zn decreased the repassivation response at times >10{sup 4} s, which is associated with low crack tip strain rates, i.e., low growth rates. Reduced corrosion potentials are also expected to directly effect Zn, since high (crack mouth) corrosion potentials inhibit the transport of Zn{sup 2+} into the crack. Zn also increased the fracture strain of the oxide on stainless steel, and may also reduce crack growth rates by increasing the pH in the crack. Similar benefits are expected for other structural materials, such as nonsensitized or irradiated stainless steel, carbon steel, low alloy steel, and other nickel alloys.

  6. Lower hybrid instability driven by mono-energy {alpha}-particles with finite pitch angle spread in a plasma

    SciTech Connect (OSTI)

    Kumar, Pawan; Singh, Vishwesh; Tripathi, V. K.

    2013-02-15

    A kinetic formalism of lower hybrid wave instability, driven by mono-energy {alpha}-particles with finite pitch angle spread, is developed. The instability arises through cyclotron resonance interaction with high cyclotron harmonics of {alpha}-particles. The {alpha}-particles produced in D-T fusion reactions have huge Larmor radii ({approx}10 cm) as compared to the wavelength of the lower hybrid wave, whereas their speed is an order of magnitude smaller than the speed of light in vacuum. As a result, large parallel phase velocity lower hybrid waves, suitable for current drive in tokamak, are driven unstable via coupling to high cyclotron harmonics. The growth rate decreases with increase in pitch angle spread of the beam. At typical electron density of {approx}10{sup 19} m{sup -3}, magnetic field {approx}4 Tesla and {alpha}-particle concentration {approx}0.1%, the large parallel phase velocity lower hybrid wave grows on the time scale of 20 ion cyclotron periods. The growth rate decreases with plasma density.

  7. Cracking behavior and microstructure of austenitic stainless steels and alloy 690 irradiated in BOR-60 reactor, phase I.

    SciTech Connect (OSTI)

    Chen, Y.; Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Yang, Y.; Allen, T. R.; Univ. of Wisconsin at Madison

    2010-02-16

    Cracking behavior of stainless steels specimens irradiated in the BOR-60 at about 320 C is studied. The primary objective of this research is to improve the mechanistic understanding of irradiation-assisted stress corrosion cracking (IASCC) of core internal components under conditions relevant to pressurized water reactors. The current report covers several baseline tests in air, a comparison study in high-dissolved-oxygen environment, and TEM characterization of irradiation defect structure. Slow strain rate tensile (SSRT) tests were conducted in air and in high-dissolved-oxygen (DO) water with selected 5- and 10-dpa specimens. The results in high-DO water were compared with those from earlier tests with identical materials irradiated in the Halden reactor to a similar dose. The SSRT tests produced similar results among different materials irradiated in the Halden and BOR-60 reactors. However, the post-irradiation strength for the BOR-60 specimens was consistently lower than that of the corresponding Halden specimens. The elongation of the BOR-60 specimens was also greater than that of their Halden specimens. Intergranular cracking in high-DO water was consistent for most of the tested materials in the Halden and BOR-60 irradiations. Nonetheless, the BOR-60 irradiation was somewhat less effective in stimulating IG fracture among the tested materials. Microstructural characterization was also carried out using transmission electron microscopy on selected BOR-60 specimens irradiated to {approx}25 dpa. No voids were observed in irradiated austenitic stainless steels and cast stainless steels, while a few voids were found in base and grain-boundary-engineered Alloy 690. All the irradiated microstructures were dominated by a high density of Frank loops, which varied in mean size and density for different alloys.

  8. Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

    SciTech Connect (OSTI)

    Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

    2007-03-01

    Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

  9. Corrosion and Stress Corrosion Cracking of High Cr Ferritic-Martensitic Steels in Supercritical Water

    SciTech Connect (OSTI)

    Jinsung, Jang; Seong Sik, Hwang; Chang Hee, Han; Byung Hak, Lee

    2006-07-01

    Corrosion behavior of the F-M (ferritic-martensitic) steels (T91, T92, T122) and Fe-base ODS (oxide dispersion strengthened) alloy (MA956{sup TM}) were evaluated in an aerated (8 ppm D.O.) SCW (supercritical water) at the temperature range between 300 and 627 deg C under 25 MPa. In aerated SCW the weight change of the F-M steel specimens became greater as the test temperature increased. However, the extent of the weight change at 350 deg C, just below the critical temperature appeared not to be less than those at 550 deg C. And the weight changes of all the F-M steel specimens in the deaerated SCW (for 347 hrs in 100 ppb D.O. for 347 hrs, and in 10 ppb D.O. for 432 hrs) tended to converge to about 1 mgcm{sup -2}. In aerated or deaerated conditions 20Cr Fe-base ODS alloy appeared to be very resistant to a SCW corrosion at all the test temperatures up to 500 hrs. Stress corrosion cracking (SCC) behavior of 9Cr F-M steels (T91 and T92) was investigated by CERT (Constant Extension Rate Test) in SCW at various temperatures and D.O. levels with different strain rates. T91 did not show any evidence of a SCC in a fully deaerated (below 10 ppb D.O.) SCW at 500, 550, and 600 deg C at the test conditions. T92 specimens were tested at 500 deg C in SCW with different D.O. levels. The strain rate did not seem to affect the SCC behavior of the T92 steel, but D.O. in SCW seems to affect the SCC behavior to some extent. The total elongation of T92 in SCW of 100 ppb or of 500 ppb D.O. was significantly smaller than that at a fully deaerated (below 10 ppb D.O.) SCW (about 15 vs. 20%), and it appears to provide a clue to a SCC on the fracture surface after the CERT test. (authors)

  10. Irradiation Programs and Test Plans to Assess High-Fluence Irradiation Assisted Stress Corrosion Cracking Susceptibility.

    SciTech Connect (OSTI)

    Teysseyre, Sebastien

    2015-03-01

    . Irradiation assisted stress corrosion cracking (IASCC) is a known issue in current reactors. In a 60 year lifetime, reactor core internals may experience fluence levels up to 15 dpa for boiling water reactors (BWR) and 100+ dpa for pressurized water reactors (PWR). To support a safe operation of our fleet of reactors and maintain their economic viability it is important to be able to predict any evolution of material behaviors as reactors age and therefore fluence accumulated by reactor core component increases. For PWR reactors, the difficulty to predict high fluence behavior comes from the fact that there is not a consensus of the mechanism of IASCC and that little data is available. It is however possible to use the current state of knowledge on the evolution of irradiated microstructure and on the processes that influences IASCC to emit hypotheses. This report identifies several potential changes in microstructure and proposes to identify their potential impact of IASCC. The susceptibility of a component to high fluence IASCC is considered to not only depends on the intrinsic IASCC susceptibility of the component due to radiation effects on the material but to also be related to the evolution of the loading history of the material and interaction with the environment as total fluence increases. Single variation type experiments are proposed to be performed with materials that are representative of PWR condition and with materials irradiated in other conditions. To address the lack of IASCC propagation and initiation data generated with material irradiated in PWR condition, it is proposed to investigate the effect of spectrum and flux rate on the evolution of microstructure. A long term irradiation, aimed to generate a well-controlled irradiation history on a set on selected materials is also proposed for consideration. For BWR, the study of available data permitted to identify an area of concern for long term performance of component. The efficiency of

  11. EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE SHELL TANKS

    SciTech Connect (OSTI)

    BROWN MH

    2008-11-13

    Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program.

  12. Effects of carbides on susceptibility of alloy 600 to stress corrosion cracking in high-temperature water

    SciTech Connect (OSTI)

    Rebak, R.B.; Xia, Z.; Szklarska-Smialowska, Z. . Fontana Corrosion Center)

    1993-11-01

    The electrochemical behavior of sensitized, carburized, and mill-annealed alloy 600 (UNS N06600) was studied in hydrogenated, aerated, and high-temperature (250 to 350 C) dilute aqueous solutions. In high-temperature water at high anodic potentials, the current density (DC) from carbide dissolution was higher than DC from matrix dissolution. In oxidizing environments, intergranular stress corrosion cracking propagated in alloy 600 by dissolution of continuous or semicontinuous carbides at the grain boundary, in sensitized and non-sensitized materials. These studies have been conducted in environments similar to those in the steam generators of pressurized water reactors (PWR) in nuclear power plants.

  13. Stress-corrosion cracking and surface-pitting tests of NiCrFe alloy bolts (LWBR development program)

    SciTech Connect (OSTI)

    Keller, K.L.

    1983-02-01

    Accelerated corrosion tests confirmed the adequate resistance to stress corrosion cracking (SCC) of the specific heats of NiCrFe X-750 and NiCrFe 600 used as bolts in the LWBR. SCC acceleration was achieved by running autoclave corrosion tests at 680/sup 0/F (well above the LWBR core operating temperatures of approximately 525/sup 0/F to 560/sup 0/F). Component stress levels were representative of maximum service stresses. No specimens from heats of either alloy suffered SCC.

  14. Application of Direct Current Potential Drop for the J-integral vs. Crack Growth Resistance Curve Characterization

    SciTech Connect (OSTI)

    Chen, Xiang; Nanstad, Randy K; Sokolov, Mikhail A

    2014-01-01

    The direct current potential drop (DCPD) technique has been applied to derive the J-integral vs. crack growth resistance curve (J-R curve) for fracture toughness characterization of structural materials. The test matrix covered three materials including type 316LN stainless steels, Ni-based alloy 617, and one ferritic-martensitic steel, three specimen configurations including standard compact, single edge bending, and disk-shaped compact specimens, and temperatures ranging from 20 C to 650 C. When compared with baseline J-R curves derived from the ASTM normalization method, the original J-R curves from the DCPD technique yielded much smaller Jq values due to the influence of crack blunting, plastic deformation, etc. on potential drop. To counter these effects, a new procedure for adjusting DCPD J-R curves was proposed. After applying the new adjustment procedure, the average difference in Jq between the DCPD technique and the normalization method was only 5.2% and the difference in tearing modulus was 7.4%. The promising result demonstrates the applicability of the DCPD technique for the J-R curve characterization especially in extreme environments, such as elevated temperatures, where the conventional elastic unloading compliance method faces considerable challenges.

  15. Thermally activated low temperature creep and primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect (OSTI)

    Hall, M.M. Jr.

    1993-10-01

    A phenomenological SCC-CGR model is developed based on an apriori assumption that the SCC-CGR is controlled by low temperature creep (LTC). This mode of low temperature time dependent deformation occurs at stress levels above the athermal flow stress by a dislocation glide mechanism that is thermally activated and may be environmentally assisted. The SCC-CGR model equations developed contain thermal activation parameters descriptive of the dislocation creep mechanism. Thermal activation parameters are obtained by fitting the CGR model to SCC-CGR data obtained on Alloy 600 and Alloy X-750. These SCC-CGR activation parameters are compared to LTC activation parameters obtained from stress relaxation tests. When the high concentration of hydrogen at the tip of an SCC crack is considered, the SCC-CGR activation energies and rate sensitivities are shown to be quantitatively consistent with hydrogen reducing the activation energy and increasing the strain rate sensitivity in LTC stress relaxation tests. Stress dependence of SCC-CGR activation energy consistent with that found for the LTC activation energy. Comparisons between temperature dependence of the SCC-CGR stress sensitivity and LTC stress sensitivity provide a basis for speculation on effects of hydrogen and solute carbon on SCC crack growth rates.

  16. An estimation method for echo signal energy of pipe inner surface longitudinal crack detection by 2-D energy coefficients integration

    SciTech Connect (OSTI)

    Zhou, Shiyuan Sun, Haoyu Xu, Chunguang Cao, Xiandong Cui, Liming Xiao, Dingguo

    2015-03-31

    The echo signal energy is directly affected by the incident sound beam eccentricity or angle for thick-walled pipes inner longitudinal cracks detection. A method for analyzing the relationship between echo signal energy between the values of incident eccentricity is brought forward, which can be used to estimate echo signal energy when testing inside wall longitudinal crack of pipe, using mode-transformed compression wave adaptation of shear wave with water-immersion method, by making a two-dimension integration of “energy coefficient” in both circumferential and axial directions. The calculation model is founded for cylinder sound beam case, in which the refraction and reflection energy coefficients of different rays in the whole sound beam are considered different. The echo signal energy is calculated for a particular cylinder sound beam testing different pipes: a beam with a diameter of 0.5 inch (12.7mm) testing a φ279.4mm pipe and a φ79.4mm one. As a comparison, both the results of two-dimension integration and one-dimension (circumferential direction) integration are listed, and only the former agrees well with experimental results. The estimation method proves to be valid and shows that the usual method of simplifying the sound beam as a single ray for estimating echo signal energy and choosing optimal incident eccentricity is not so appropriate.

  17. Strain rate and temperature effects on the stress corrosion cracking of Inconel 600 steam generator tubing in the primary water conditions

    SciTech Connect (OSTI)

    Kim, U.C.; van Rooyen, D.

    1985-01-01

    A single heat of Inconel Alloy 600 was examined in this work, using slow strain rate tests (SSRT) in simulated primary water at temperatures of 325/sup 0/-345/sup 0/-365/sup 0/C. The best measure of stress corrosion cracking (SCC) was percent SCC present on the fracture surface. Strain rate did not seem to affect crack growth rate significantly, but there is some question about the accuracy of calculating these values in the absence of a direct indication of when a crack initiates. Demarcation was determined between domains of temperature/strain rate where SCC either did, or did not, occur. Slower extension rates were needed to produce SCC as the temperature was lowered. 10 figs.

  18. A LARGE C+N+O ABUNDANCE SPREAD IN GIANT STARS OF THE GLOBULAR CLUSTER NGC 1851

    SciTech Connect (OSTI)

    Yong, David; Karakas, Amanda I.; Norris, John E.; Grundahl, Frank; D'Antona, Francesca; Lattanzio, John C. E-mail: akarakas@mso.anu.edu.au E-mail: fgj@phys.au.dk E-mail: John.Lattanzio@sci.monash.edu.au

    2009-04-10

    Abundances of C, N, and O are determined in four bright red giants that span the known abundance range for light (Na and Al) and s-process (Zr and La) elements in the globular cluster NGC 1851. The abundance sum C+N+O exhibits a range of 0.6 dex, a factor of 4, in contrast to other clusters in which no significant C+N+O spread is found. Such an abundance range offers support for the Cassisi et al. scenario in which the double subgiant branch populations are coeval but with different mixtures of C+N+O abundances. Further, the Na, Al, Zr, and La abundances are correlated with C+N+O, and therefore NGC 1851 is the first cluster to provide strong support for the scenario in which asymptotic giant branch stars are responsible for the globular cluster light element abundance variations.

  19. Analytical TEM Comparisons of Stress-Corrosion-Crack Microstructure in Alloy 600 under Steam-Generator Service and Laboratory Test Conditions

    SciTech Connect (OSTI)

    Thomas, Larry E.; Bruemmer, Stephen M.; Scott, Peter M.

    2002-05-31

    High-resolution analytical transmission electron microscopy (ATEM) been used to characterize stress-corrosion cracks in Alloy 600 steam-generator tubing from tests with caustic and acid-sulfate solutions. The aim of this work was to identify the microstructural and microchemical signatures of intergranular attack and cracking produced under well-controlled test conditions in order to determine the local environments promoting degradation in service. The examinations are part of an experimental program devoted to a study of IGA/IGSCC in steam generator tube alloys supported by the Framatome Owners Group via its Steam Generator Technical Committee.

  20. Stress corrosion cracking resistance of alloys 600 and 690 and compatible weld metals in BWRs: Final report

    SciTech Connect (OSTI)

    Page, R. A.; McMinn, A.

    1988-07-01

    The relative susceptibilities of alloy 600 and 690 base metals and I-82, I-182, R-127 and R-135 weld metals to intergranular stress corrosion cracking (IGSCC) in either pure water or a simulated resin intrusion environment at 288/degree/C were evaluated. Alloy 600, I-182, and I-82 weld metals were susceptible to various degrees of IGSCC in oxygen containing pure water when creviced, and immune to IGSCC when uncreviced. Alloy 690 was immune to IGSCC under all pure water conditions. Alloy 500, alloy 690, I-182, and I-82 were all susceptible to cracking in the simulated resin intrusion environment, although alloy 690 exhibited the greatest resistance to SCC. The high chromium experimental weld alloy were immune to cracking under all conditions examined. The IGSCC susceptibility of seven different weld metals used to weld alloy 600 and A508 were also evaluated in the resin intrusion environment at 288/degree/C. Weldments made with I-625, I-182, and I-82 (GTAW) were the most susceptible, whereas welds made with I-132 were the least susceptible. Most of the weldments failed at the fusion line between the weld metal and the A508 steel, and the SCC susceptibility increased with increasing hardness measured at the fusion line. There was no effect of crevice condition or heat treatment on SCC susceptibility. The SCC susceptibility of Type 316 NG stainless steel welded with R-127, R-135, I-72 and Type 308L weld metals was evaluated in pure water and resin intrusion environments at 288/degree/C. All of the materials were immune to SCC in the pure water environment. In the resin intrusion environment, both the I-72 and R-135 weld metals were immune to SACC, but the R-127 and Type 308L weld metals exhibited SCC. The Type 316 NG stainless steel was susceptible to transgranular SCC in the resin intrusion environment, except when welded with I-72, in which case it was immune. 36 refs., 4 tabs.

  1. DEVELOPMENT OF AN EMAT IN-LINE INSPECTION SYSTEM FOR DETECTION, DISCRIMINATION, AND GRADING OF STRESS CORROSION CRACKING IN PIPELINES

    SciTech Connect (OSTI)

    Jeff Aron; Jeff Jia; Bruce Vance; Wen Chang; Raymond Pohler; Jon Gore; Stuart Eaton; Adrian Bowles; Tim Jarman

    2005-02-01

    This report describes prototypes, measurements, and results for a project to develop a prototype pipeline in-line inspection (ILI) tool that uses electromagnetic acoustic transducers (EMATs) to detect and grade stress corrosion cracking (SCC). The introduction briefly provides motivation and describes SCC, gives some background on EMATs and guided ultrasonic waves, and reviews promising results of a previous project using EMATs for SCC. The experimental section then describes lab measurement techniques and equipment, the lab mouse and prototypes for a mule, and scan measurements made on SCC. The mouse was a moveable and compact EMAT setup. The prototypes were even more compact circuits intended to be pulled or used in an ILI tool. The purpose of the measurements was to determine the best modes, transduction, and processing to use, to characterize the transducers, and to prove EMATs and mule components could produce useful results. Next, the results section summarizes the measurements and describes the mouse scans, processing, prototype circuit operating parameters, and performance for SH0 scans. Results are given in terms of specifications--like SNR, power, insertion loss--and parametric curves--such as signal amplitude versus magnetic bias or standoff, reflection or transmission coefficients versus crack depth. Initially, lab results indicated magnetostrictive transducers using both SH0 and SV1 modes would be worthwhile to pursue in a practical ILI system. However, work with mule components showed that SV1 would be too dispersive, so SV1 was abandoned. The results showed that reflection measurements, when normalized by the direct arrival are sensitive to and correlated with SCC. This was not true for transmission measurements. Processing yields a high data reduction, almost 60 to 1, and permits A and C scan display techniques and software already in use for pipeline inspection. An analysis of actual SH0 scan results for SCC of known dimensions showed that length

  2. Relative Humidity and the Susceptibility of Austenitic Stainless Steel to Stress Corrosion Cracking in an impure Plutonium Oxide Environment

    SciTech Connect (OSTI)

    Zapp, P.; Duffey, J.; Lam, P.; Dunn, K.

    2010-05-05

    Laboratory tests to investigate the corrosivity of moist plutonium oxide/chloride salt mixtures on 304L and 316L stainless steel coupons showed that corrosion occurred in selected samples. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The exposures were conducted in sealed containers in which the oxide-salt mixtures were loaded with about 0.6 wt % water from a humidified helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration, the composition of the salt and the moisture present in the test environment. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride and 0.6 wt% water. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas above the solid mixture, or in coupons exposed to other mixtures with either no CaCl{sub 2} or 0.92 wt% CaCl{sub 2}. SCC was present where the 0.6 wt % water content exceeded the value needed to fully hydrate the available CaCl{sub 2}, but was absent where the water content was insufficient. These results reveal the significance of the relative humidity in the austenitic stainless steels environment to their susceptibility to corrosion. The relative humidity in the test environment was controlled by the water loading and the concentration of the hydrating salts such as CaCl{sub 2}. For each salt or salt mixture there is a threshold relative

  3. AN EVALUATION OF HYDROGEN INDUCED CRACKING SUSCEPTIBILITY OF TITANIUM ALLOYS IN US HIGH-LEVEL NUCLEAR WASTE REPOSITORY ENVIRONMENTS

    SciTech Connect (OSTI)

    G. De; K. Mon; G. Gordon; D. Shoesmith; F. Hua

    2006-02-21

    This paper evaluates hydrogen-induced cracking (HIC) susceptibility of titanium alloys in environments anticipated in the Yucca Mountain nuclear waste repository with particular emphasis on the. effect of the oxide passive film on the hydrogen absorption process of titanium alloys being evaluated. The titanium alloys considered in this review include Ti 2, 5 , 7, 9, 11, 12, 16, 17, 18, 24 and 29. In general, the concentration of hydrogen in a titanium alloy can increase due to absorption of atomic hydrogen produced from passive general corrosion of that alloy or galvanic coupling of it to a less noble metal. It is concluded that under the exposure conditions anticipated in the Yucca Mountain repository, the HIC of titanium drip shield will not occur because there will not be sufficient hydrogen in the metal even after 10,000 years of emplacement. Due to the conservatisms adopted in the current evaluation, this assessment is considered very conservative.

  4. The influence of dissolved hydrogen on primary water stress corrosion cracking of Alloy 600 at PWR steam generator operating temperatures

    SciTech Connect (OSTI)

    Jacko, R.J.; Economy, G.; Pement, F.W.

    1992-12-31

    PWR primary coolant chemistry uses an intentional dissolved hydrogen concentration of 20 to 50 ml (STP)/kg of water to effect a net suppression of oxygen-producing radiolysis, to minimize corrosion in primary loop materials and to maintain a low redox potential. Speculation has attended a possible influence of dissolved hydrogen on the kinetics of initiation of Primary Water Stress Corrosion Cracking (PWSCC) behavior of Alloy 600 steam generator tubing. Three series of experiments are presented for conditions in which the level of dissolved hydrogen was intentionally varied over the hydrogen and temperature ranges of interest for steam generator operation. No significant effect of dissolved hydrogen was found on PWSCC of Alloy 600.

  5. Mechanisms of stress corrosion cracking and intergranular attack in Alloy 600 in high temperature caustic and pure water

    SciTech Connect (OSTI)

    Bandy, R.; van Rooyen, D.

    1984-01-01

    In recent years, several studies have been conducted on the intergranular stress corrosion cracking (SCC) and intergranular attack (IGA) of Alloy 600. A combination of SCC and IGA has been observed in Alloy 600 tubing on the hot leg of some operating steam generators in pressurized water reactor (PWR) nuclear power plants, and sodium hydroxide along with several other chemical species have been implicated in the tube degradations. SCC has been observed above and within the tube sheet, whereas IGA is generally localized within the tube sheet. Alloy 600 is also susceptible to SCC in pure and primary water. Various factors that influence SCC and IGA include metallurgical conditions of the alloy, concentrations of alkaline species, impurity content of the environment, temperature and stress. The mechanisms of these intergranular failures, however, are not well understood. Some of the possible mechanisms of the SCC and IGA in high temperature water and caustic are described in this paper.

  6. Effects of alloy chemistry, cold work, and water chemistry on corrosion fatigue and stress corrosion cracking of nickel alloys and welds.

    SciTech Connect (OSTI)

    Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Energy Technology

    2001-04-01

    Reactor vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking (EAC). A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. The objective of this work is to evaluate and compare the resistance of Alloys 600 and 690 and their welds, such as Alloys 82, 182, 52, and 152, to EAC in simulated light water reactor environments. The existing crack growth rate (CGR) data for these alloys under cyclic and constant loads have been evaluated to establish the effects of alloy chemistry, cold work, and water chemistry. The experimental fatigue CGRs are compared with CGRs that would be expected in air under the same mechanical loading conditions to obtain a qualitative understanding of the degree and range of conditions for significant environmental enhancement in growth rates. The existing stress corrosion cracking (SCC) data on Alloys 600 and 690 and Alloy 82, 182, and 52 welds have been compiled and analyzed to determine the influence of key parameters on growth rates in simulated PWR and BWR environments. The SCC data for these alloys have been evaluated with correlations developed by Scott and by Ford and Andresen.

  7. Influence of stress intensity and loading mode on intergranular stress corrosion cracking of Alloy 600 in primary waters of pressurized water reactors

    SciTech Connect (OSTI)

    Rebak, R.B.; Szklarska-Smialowska, Z. . Fontana Corrosion Center)

    1994-05-01

    The steam generator in a pressurized water reactor (PWR) of a nuclear power plant consists mainly of a shell made of carbon (C) steel and tubes made of alloy 600 (UNS N06600). However, alloy 600 suffers environmentally induced cracking with exposure to high-temperature primary water. The susceptibility of alloy 600 to integranular stress corrosion cracking (IGSCC) was investigated as a function of the level of applied stresses and mode of loading. Constant load tests were conducted with specimens prepared from thin wall tubes, and constant deformation tests were conducted using specimens prepared from plates. With tubes exposed to primary water at 330 C, the crack propagation rate (CPR) was found to increase from 1 [times] 10[sup [minus]11] m/s at a stress intensity (K[sub i]) of 10 MPa[radical]m to 1 [times] 10[sup [minus]9] at K[sub i] = 60 MPa[radical]m. CPR obtained using compact specimens prepared from plates were 1 order of magnitude lower than values measured in tubes at the same temperature and in the same solution at each stress intensity. The corollary was that values of crack propagation and threshold stress intensities obtained using compact specimens could not be extrapolated to the behavior of thin wall tubes.

  8. Investigation of the sulfur and lithium to sulfur ratio threshold in stress corrosion cracking of sensitized alloy 600 in borated thiosulfate solution

    SciTech Connect (OSTI)

    Bandy, R.; Kelly, K.

    1984-07-01

    The stress corrosion cracking of sensitized Alloy 600 was investigated in aerated solutions of sodium thiosulfate generally containing 1.3% boric acid. The aim of the investigation, among others, was to determine the existence, if any, of a threshold level of sulfur, and lithium to sulfur ratio governing the SCC. Specimens were first solution annealed at 1135/sup 0/C for 45 minutes, water quenched, and then sensitized at 621/sup 0/C for 18 hours. Reverse U-bends were tested at room temperature, whereas slow strain rate and constant load tests were performed at 80/sup 0/C. All tests were performed in solutions open to the atmosphere. The results indicate that in the borated thiosulfate solution containing 7 ppM sulfur, 5 ppM lithium as lithium hydroxide is sufficient to inhibit SCC in U-bends. The occurrence of inhibition seems to correlate to the rapid increase of pH and conductivity of the solution as a result of the lithium hydroxide addition. In the slow strain rate tests in the borated solution containing 0.7 ppM lithium as lithium hydroxide, significant stress corrosion cracking is observed at a sulfur level of 30 ppb, i.e., a lithium to sulfur ratio of 23. In a parallel test in 30 ppb sulfur level but without any lithium hydroxide, the stress corrosion cracking is more severe than that in the lithiated environment, thus implying that lithium hydroxide plays some role in the stress corrosion cracking inhibition.

  9. Crack stability in a representative piping system under combined inertial and seismic/dynamic displacement-controlled stresses. Subtask 1.3 final report

    SciTech Connect (OSTI)

    Scott, P.; Olson, R.; Wilkowski, O.G.; Marschall, C.; Schmidt, R.

    1997-06-01

    This report presents the results from Subtask 1.3 of the International Piping Integrity Research Group (IPIRG) program. The objective of Subtask 1.3 is to develop data to assess analysis methodologies for characterizing the fracture behavior of circumferentially cracked pipe in a representative piping system under combined inertial and displacement-controlled stresses. A unique experimental facility was designed and constructed. The piping system evaluated is an expansion loop with over 30 meters of 16-inch diameter Schedule 100 pipe. The experimental facility is equipped with special hardware to ensure system boundary conditions could be appropriately modeled. The test matrix involved one uncracked and five cracked dynamic pipe-system experiments. The uncracked experiment was conducted to evaluate piping system damping and natural frequency characteristics. The cracked-pipe experiments evaluated the fracture behavior, pipe system response, and stability characteristics of five different materials. All cracked-pipe experiments were conducted at PWR conditions. Material characterization efforts provided tensile and fracture toughness properties of the different pipe materials at various strain rates and temperatures. Results from all pipe-system experiments and material characterization efforts are presented. Results of fracture mechanics analyses, dynamic finite element stress analyses, and stability analyses are presented and compared with experimental results.

  10. An experimental and numerical analysis of hydrogen assisted cracking and weldability test methodology. Ph.D. Thesis

    SciTech Connect (OSTI)

    Dighde, R.M.

    1993-12-31

    The preferred method for increasing resistance to hydrogen-assisted cracking (HAC) is the application of an adequate preheating temperature, T(sub ph). The suitability of given welding conditions, including T(sub ph), in avoiding HAC is generally assessed through the use of Tekken and Lehigh weldability restraint tests. The safe welding conditions determined from these tests are then applied in industrial fabrication. It is observed that these safe welding conditions do not always avoid HAC in actual weldments. Therefore, it is necessary to evaluate the weldability testing procedure in its entirety against the more general industrial fabrication practice and understand the inherent differences. The differences arising, at different stages of weldability testing procedure, from weld hydrogen measurement technique, weldability testing procedure, hydrogen diffusion behavior, residual stress development, and dimensional differences in weldability tests and actual weldments were analyzed in detail using an experimental and numerical approach. The weld hydrogen measurement results indicated that the existing hydrogen measurement standards do not measure the weld hydrogen levels in actual weldments, and should, therefore, be modified for use in weldability testing procedure. The Tekken and Lehigh weldability test results suggested that weld induced variation at stress concentration locations strongly influences the HAC tendency and crack propagation behavior. Finite element analysis (FEA) of hydrogen diffusion behavior in weldability tests and actual weld grooves indicated that hydrogen diffusion is a strong function of the groove shape and the weld thermal cycle, and hence, direct applicability of weldability test results to actual weldments can be misleading. Elasto-plastic thermo-mechanical behavior of Tekken and Lehigh weldability tests during welding was carried out using FEA.

  11. The Capabilities and Limitation of Remote Visual Methods to Detect Service-Induced Cracks in Reactor Components

    SciTech Connect (OSTI)

    Cumblidge, Stephen E.; Doctor, Steven R.; Anderson, Michael T.

    2006-11-01

    Since 1977, the U.S. Nuclear Regulatory Commission (NRC) Office of Nuclear Regulatory Research has funded a multiyear program at the Pacific Northwest National Laboratory (PNNL) to evaluate the reliability and accuracy of nondestructive evaluation (NDE) techniques employed for inservice inspection (ISI). Recently, the U.S. nuclear industry proposed replacing current volumetric and/or surface examinations of certain components in commercial nuclear power plants, as required by ASME Boiler and Pressure Vessel Code Section XI, with a simpler visual testing (VT) method. The advantages of VT are that these tests generally involve much less radiation exposure and examination times than do volumetric examinations such as ultrasonic testing (UT). However, for industry to justify supplamenting volumetric metods with VT, and analysis of pertinent issues is needed to support the reliability of VT in determining the structural intefrity of reactor components. As piping and pressure vessel compoents in a nuclear power station are generally underwater and in high radiation field, they need to be examined by VT from a distance with radiation-hardened video systems. Remote visual testing has been used by nuclear utilities to find cracks in pressure vessel cladding in pressurized water reactors, for shrouds in boiling water reactors, and to investigate leaks in piping and reactor components. These visual tests are performed using a wide variety of procedures and equipment. The techniques for remote visual testing use submersible closed-circuit video cameras to examine reactor components and welds. PNNL has conducted a parametric study that examines the important variables that affect the effectiveness of a remote visual test. Tested variables include lighting techniques, camera resolution, camera movement, and magnification. PNNL has also conductrd a laboratory test using a commercial visual testing camera system to experimentally determine the ability of the camera system to

  12. Nuclear Symbiosis - A Means to Achieve Sustainable Nuclear Growth while Limiting the Spread of Sensititive Nuclear Technology

    SciTech Connect (OSTI)

    David Shropshire

    2009-09-01

    Global growth of nuclear energy in the 21st century is creating new challenges to limit the spread of nuclear technology without hindering adoption in countries now considering nuclear power. Independent nuclear states desire autonomy over energy choices and seek energy independence. However, this independence comes with high costs for development of new indigenous fuel cycle capabilities. Nuclear supplier states and expert groups have proposed fuel supply assurance mechanisms such as fuel take-back services, international enrichment services and fuel banks in exchange for recipient state concessions on the development of sensitive technologies. Nuclear states are slow to accept any concessions to their rights under the Non-Proliferation Treaty. To date, decisions not to develop indigenous fuel cycle capabilities have been driven primarily by economics. However, additional incentives may be required to offset a nuclear state’s perceived loss of energy independence. This paper proposes alternative economic development incentives that could help countries decide to forgo development of sensitive nuclear technologies. The incentives are created through a nuclear-centered industrial complex with “symbiotic” links to indigenous economic opportunities. This paper also describes a practical tool called the “Nuclear Materials Exchange” for identifying these opportunities.

  13. Analysis, optimization, and implementation of a hybrid DS/FFH spread-spectrum technique for smart grid communications

    SciTech Connect (OSTI)

    Olama, Mohammed M.; Ma, Xiao; Killough, Stephen M.; Kuruganti, Teja; Smith, Stephen F.; Djouadi, Seddik M.

    2015-03-12

    In recent years, there has been great interest in using hybrid spread-spectrum (HSS) techniques for commercial applications, particularly in the Smart Grid, in addition to their inherent uses in military communications. This is because HSS can accommodate high data rates with high link integrity, even in the presence of significant multipath effects and interfering signals. A highly useful form of this transmission technique for many types of command, control, and sensing applications is the specific code-related combination of standard direct sequence modulation with fast frequency hopping, denoted hybrid DS/FFH, wherein multiple frequency hops occur within a single data-bit time. In this paper, error-probability analyses are performed for a hybrid DS/FFH system over standard Gaussian and fading-type channels, progressively including the effects from wide- and partial-band jamming, multi-user interference, and varying degrees of Rayleigh and Rician fading. In addition, an optimization approach is formulated that minimizes the bit-error performance of a hybrid DS/FFH communication system and solves for the resulting system design parameters. The optimization objective function is non-convex and can be solved by applying the Karush-Kuhn-Tucker conditions. We also present our efforts toward exploring the design, implementation, and evaluation of a hybrid DS/FFH radio transceiver using a single FPGA. Numerical and experimental results are presented under widely varying design parameters to demonstrate the adaptability of the waveform for varied harsh smart grid RF signal environments.

  14. Study concerning the utilization of the ocean spreading center environment for the conversion of biomass to a liquid fuel. (Includes Appendix A: hydrothermal petroleum genesis). [Supercritical water

    SciTech Connect (OSTI)

    Steverson, M.; Stormberg, G.

    1985-01-01

    This document contains a report on the feasibility of utilizing energy obtained from ocean spreading centers as process heat for the conversion of municipal solid wastes to liquid fuels. The appendix contains a paper describing hydrothermal petroleum genesis. Both have been indexed separately for inclusion in the Energy Data Base. (DMC)

  15. Fundamental studies of the metallurgical causes and mitigation of reheat cracking in 1{1/4}Cr-{1/2}Mo and 2{1/4}Cr-1Mo steels

    SciTech Connect (OSTI)

    Lundin, C.D.; Khan, K.K.

    1996-02-01

    Cr-Mo steels are considered to be susceptible to weld related reheat cracking. This study was instituted to determine the mechanisms for reheat cracking in these steels as well as to determine methods to successfully avoid reheat cracking. Two heats of 1{1/4}-{1/2}Mo were used, one being calcium treated. Also used were three heats of 2{1/4}Cr-1Mo, one being a conventional grade of 2{1/4}Cr-1Mo calcium treated; and the other two being modified (with {1/4}V) grades, one of which was calcium treated. The reheat cracking susceptibility of the materials was first determined by the Gleeble technique. Subsequently, a new simple and versatile test was developed--the spiral notch test. The materials were evaluated by this new test and a good correlation was found between the two tests. The results show a distinct difference in carbide evolution and segregation pattern for reheat crack susceptible and nonsusceptible heats. The M{sub 3}C type carbides persisted longer in reheat crack sensitive heats than in resistant heats. The M{sub 3}C type carbides transformed to M{sub 23}C{sub 6} type carbides earlier during PWHT. The prior austenite grain boundaries were enriched in P (susceptible) and in S (resistant) materials. Although the relation between the carbide evolution kinetics and the trace element segregation in affecting the reheat cracking susceptibility was not fully defined, it was obvious that the two were interlinked. The activation energy calculations revealed that diffusion of P was the rate controlling step for reheat cracking. Thus, all the results point to P as the principle element responsible for reheat cracking. 145 refs.

  16. An investigation of the effect of diffusivity on the transport and spread of contaminants in groundwater systems

    SciTech Connect (OSTI)

    Nutter, D.; Stewart, M.; Muyshondt, A.

    1997-07-01

    Contaminant transport in groundwater is modeled using an advection diffusion equation. The diffusion component of the model is due to molecular diffusion and advection through the flow passages in the soil matrix which are smaller than the resolvable length scales. In addition to the physical diffusion, the advection/diffusion equation requires a certain amount of diffusion for the governing equations to be stable. If there is insufficient physical diffusion the cell Peclet number is less than 2 and oscillations in the solution occur. Balance numerical diffusion must be supplied for a stable solution. Numerical simulations of contaminant transport in groundwater flows must therefore include accurate models of as many of three forms of diffusion. One represents the subscale fluid path diffusion (either tensor, vector, or scalar in form), another is the scalar molecular diffusion (scalar), and the numerical stabilizing diffusion (again either tensor, vector, or scalar in form). The final result must reasonably model contaminant spread and transport for the predictions to be useful. In the literature, measurements of contaminant diffusivity are usually made using one dimensional experiments. Because of the dependence on higher level models to capture all of the physics in contaminant transport, it is to validate these models using realistic multidimensional geometries with comparisons to experimental data. Here, the effects of different diffusion models are examined and compared for two important cases. The first is a contaminant plume originating at the surface and extracted at a drain. The second case is an isolated region of contamination which is advected and diffused towards the drain. In the second case, qualitative comparisons can be made with limited visualization data. These results will eventually be used with a comprehensive experimental program to validate models of diffusion transport.

  17. Analysis, optimization, and implementation of a hybrid DS/FFH spread-spectrum technique for smart grid communications

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Olama, Mohammed M.; Ma, Xiao; Killough, Stephen M.; Kuruganti, Teja; Smith, Stephen F.; Djouadi, Seddik M.

    2015-03-12

    In recent years, there has been great interest in using hybrid spread-spectrum (HSS) techniques for commercial applications, particularly in the Smart Grid, in addition to their inherent uses in military communications. This is because HSS can accommodate high data rates with high link integrity, even in the presence of significant multipath effects and interfering signals. A highly useful form of this transmission technique for many types of command, control, and sensing applications is the specific code-related combination of standard direct sequence modulation with fast frequency hopping, denoted hybrid DS/FFH, wherein multiple frequency hops occur within a single data-bit time. Inmore » this paper, error-probability analyses are performed for a hybrid DS/FFH system over standard Gaussian and fading-type channels, progressively including the effects from wide- and partial-band jamming, multi-user interference, and varying degrees of Rayleigh and Rician fading. In addition, an optimization approach is formulated that minimizes the bit-error performance of a hybrid DS/FFH communication system and solves for the resulting system design parameters. The optimization objective function is non-convex and can be solved by applying the Karush-Kuhn-Tucker conditions. We also present our efforts toward exploring the design, implementation, and evaluation of a hybrid DS/FFH radio transceiver using a single FPGA. Numerical and experimental results are presented under widely varying design parameters to demonstrate the adaptability of the waveform for varied harsh smart grid RF signal environments.« less

  18. Analysis, Optimization, and Implementation of a Hybrid DS/FFH Spread-Spectrum Technique for Smart Grid Communications

    SciTech Connect (OSTI)

    Olama, Mohammed M; Ma, Xiao; Killough, Stephen M; Kuruganti, Teja; Smith, Stephen Fulton; Djouadi, Seddik M

    2015-01-01

    In recent years, there has been great interest in using hybrid spread-spectrum (HSS) techniques for commercial applications, particularly in the Smart Grid, in addition to their inherent uses in military communications. This is because HSS can accommodate high data rates with high link integrity, even in the presence of significant multipath effects and interfering signals. A highly useful form of this transmission technique for many types of command, control, and sensing applications is the specific code-related combination of standard direct sequence modulation with fast frequency hopping, denoted hybrid DS/FFH, wherein multiple frequency hops occur within a single data-bit time. In this paper, error-probability analyses are performed for a hybrid DS/FFH system over standard Gaussian and fading-type channels, progressively including the effects from wide- and partial-band jamming, multi-user interference, and varying degrees of Rayleigh and Rician fading. In addition, an optimization approach is formulated that minimizes the bit-error performance of a hybrid DS/FFH communication system and solves for the resulting system design parameters. The optimization objective function is non-convex and can be solved by applying the Karush-Kuhn-Tucker conditions. We also present our efforts toward exploring the design, implementation, and evaluation of a hybrid DS/FFH radio transceiver using a single field-programmable gate array (FPGA). Numerical and experimental results are presented under widely varying design parameters to demonstrate the adaptability of the waveform for varied harsh smart grid RF signal environments.

  19. Effects of pH and stress intensity on crack growth rate in Alloy 600 in lithiated + borated water at high temperatures

    SciTech Connect (OSTI)

    Rebak, R.B.; Szklarska-Smialowska, Z.; McIlree, A.R.

    1992-12-31

    Primary water stress corrosion cracking studies were performed on Alloy 600. Constant load tests were conducted at 330 and 350{degrees}C in solutions containing dissolved hydrogen, boric acid (0 < B < 1200 ppm) and lithium hydroxide (0 < Li < 10 ppm). In the PWR working conditions range, that is, 6.9 < pH < 7.4 (or 0.5 ppm < Li < 3.5), there is little effect of the solution pH on the intergranular crack growth rate (IGSCC). However, there is a strong influence of the stress intensity on the IGSCC. K{sub ISCC} {approx} 5-10 MPa{radical}m. Dissolution plays an important role in the IGSCC process.

  20. Tests with Inconel 600 to obtain quantitative stress-corrosion cracking data for evaluating service performance. [PWR

    SciTech Connect (OSTI)

    Bandy, R.; van Rooyen, D.

    1982-09-01

    Inconel 600 tubes in pressurized water reactor (PWR) steam generators form a pressure boundary between radioactive primary water and secondary water which is converted to steam and used for generating electricity. Under operating conditions the performance of alloy 600 has been good, but with some occasional small leaks resulting from stress corrosion cracking (SCC), related to the presence of unusually high residual or operating stresses. The suspected high stresses can result from either the deformation of tubes during manufacture, or distortion during abnormal conditions such as denting. The present experimental program addresses two specific conditions, i.e., (1) where deformation occurs but is no longer active, such as when denting is stopped and (2) where plastic deformation of the metal continues, as would occur during denting. Laboratory media consist of pure water as well as solutions to simulate environments that would apply in service; tubing from actual production is used in carrying out these tests. The environments include both normal and off chemistries for primary and secondary water. The results reported here were obtained in several different tests. The main ones are (1) split tube reverse U-bends, (2) constant extension rate tests (CERT), and (3) constant load. The temperature range covered is 290 to 365/sup 0/C.