National Library of Energy BETA

Sample records for raw steel production

  1. Optimal Control of Raw Timber Production Processes

    E-Print Network [OSTI]

    Standiford, Richard B.

    Optimal Control of Raw Timber Production Processes Ivan Kolenka Abstract: This paper demonstrates the possibility of optimal planning and control of timber harvesting activ- ities with mathematical optimization of development of the society imposes demands on the planning and control of production processes in the form

  2. Continuous steel production and apparatus

    DOE Patents [OSTI]

    Peaslee, Kent D. (Rolla, MO); Peter, Jorg J. (McMinnville, OR); Robertson, David G. C. (Rolla, MO); Thomas, Brian G. (Champaign, IL); Zhang, Lifeng (Trondheim, NO)

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  3. Residuals in steel products -- Impacts on properties and measures to minimize them

    SciTech Connect (OSTI)

    Emi, Toshihiko [Tohoku Univ., Sendai (Japan). Inst. for Advanced Materials Processing; Wijk, O. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Process Metallurgy

    1996-12-31

    The effect of major residual elements on the properties of steel products is summarized. Measures to minimize these elements are discussed including the pretreatment of raw materials, innovative refining processes and environmental issues. This paper addresses (1) scrap situation, (2) upper limit of residual concentrations acceptable for processing and product quality, (3) possible means to reduce the residuals, and (4) consideration on the practicable measures to solve the residuals problem in a systematic way. 52 refs.

  4. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect (OSTI)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  5. Evidence of OPEC pricing power: raw materials or refined products

    SciTech Connect (OSTI)

    Not Available

    1988-09-30

    For eight years, US petroleum and consumer sectors have argued for or against a free-market policy where international trade is concerned. Briefly, between 1982 and 1985, the argument against importation of refined products was almost as heated as the argument against importation of crude. But since the 1986 crude oil price crash, much has changed. Some contemporary thinking is that as long as the US can count on low crude prices, the benefits will outweigh the detriment to the US crude producing sector. This issue also contains the following: (1) ED refining netback data series for the US Gulf and West Coasts, Rotterdam, and Singapore for late September 1988; and (2) ED fuel price/tax series for countries of the Eastern Hemisphere, September 1988 edition. 8 figures, 5 tables.

  6. Optimization of Steel Production Scheduling with Complex Time-

    E-Print Network [OSTI]

    Grossmann, Ignacio E.

    in the prices of energy might significantly affect the profitability as shown for a stainless-steel productionOptimization of Steel Production Scheduling with Complex Time- Sensitive Electricity Cost Hubert Research, Wallstadter Str. 59, 68526 Ladenburg, Germany b Technische Universität Dortmund, Emil-Figge Str

  7. High productivity injection practices at Rouge Steel

    SciTech Connect (OSTI)

    Barker, D.H.; Hegler, G.L.; Falls, C.E. [Rouge Steel Co., Dearborn, MI (United States)

    1995-12-01

    Rouge Steel Company, located in Dearborn, Michigan, operates two blast furnaces. The smaller of the pair, ``B`` Furnace, has a hearth diameter of 20 feet and 12 tuyeres. It has averaged 2,290 NTHM (net ton of hot metal) per day of 8.2 NTHM per 100 cubic feet of working volume. ``C`` Furnace has a hearth diameter of 29 feet and 20 tuyeres. Both of these furnaces are single tap hole furnaces. Prior to its reline in 1991, ``C`` Furnace was producing at a rate of 3,300 NTHM/day or about 6.25 NTHM/100 cfwv. In November, 1994 it averaged 5,106 NTHM/day or 9.6 NTHM/100 cfwv. This paper discusses how the current production rates were achieved. Also, the areas that needed to be addressed as production increased will be described. These areas include casthouse arrangement and workload, hot metal ladle capacity, slag pot capacity and charging capability. Coupled with the high blast temperature capability, the furnace was provided with a new natural gas injection system that injected the gas through the blowpipes and a natural gas injection system to enrich the stove gas. Following the furnace reline, natural gas has been used in three ways: tuyere level control; combination injection; and stove gas enrichment. Coke consumption rate has also decreased per NTHM.

  8. Rhenium Uptake as Analogue 96Tc by Steel Corrosion Products

    SciTech Connect (OSTI)

    K.M. Krupka, C.F. Brown, H. Todd Schaef, S. M. Heald, M. M. Valenta, B. W. Arey

    2006-04-30

    Static batch experiments were used to examine the sorption of dissolved perrhenate [Re(VII)], as a surrogate for pertechnetate [Tc(VII)], on corrosion products of A-516 carbon steel coupons contacted with synthetic groundwater or dilute water. After 109 days of contact time, the concentration of dissolved Re(VII) in the synthetic groundwater matrix decreased by approximately 26%; the dilute water matrix experienced a 99% decrease in dissolved Re(VII) over the same time period. Bulk x-ray diffraction (XRD) results for the corroded steel coupons showed that the corrosion products consisted primarily of maghemite, lepidocrocite, and goethite. Analyses of the coupons by scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS) indicated that Re was present with the morphologically complex assemblages of Fe oxide/hydroxide corrosion products for samples spiked with the highest dissolved Re(VII) concentration (1.0 mmol/L) used for these experiments. Analyses of corroded steel coupons contacted with solutions containing 1.0 mmol/L Re(VII) by synchrotron-based methods confirmed the presence of Re sorbed with the corrosion product on the steel coupons. Analyses showed that the Re sorbed on these corroded coupons was in the +7 oxidation state, suggesting that the Re(VII) uptake mechanism did not involve reduction of Re to a lower oxidation state, such as +4. The results of our studies using Re(VII) as an analogue for {sup 99}Tc(VII) suggest that {sup 99}Tc(VII) would also be sorbed with steel corrosion products and that the inventory of {sup 99}Tc(VII) released from breached waste packages would be lower than what is now conservatively estimated.

  9. Supplying High-Quality, Raw Biomass

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Supplying High-Quality, Raw Biomass The building blocks to supply high-quality raw biomass start with harvesting and collection practices, product storage and recommendations of...

  10. Optimal purchasing of raw materials: A data-driven approach

    SciTech Connect (OSTI)

    Muteki, K.; MacGregor, J.F. [McMaster University, Hamilton, ON (Canada). Dept. of Chemical Engineering

    2008-06-15

    An approach to the optimal purchasing of raw materials that will achieve a desired product quality at a minimum cost is presented. A PLS (Partial Least Squares) approach to formulation modeling is used to combine databases on raw material properties and on past process operations and to relate these to final product quality. These PLS latent variable models are then used in a sequential quadratic programming (SQP) or mixed integer nonlinear programming (MINLP) optimization to select those raw-materials, among all those available on the market, the ratios in which to combine them and the process conditions under which they should be processed. The approach is illustrated for the optimal purchasing of metallurgical coals for coke making in the steel industry.

  11. Full PWA Report: An Assessment of Energy, Waste, and Productivity Improvements for North Star Steel Iowa

    SciTech Connect (OSTI)

    2010-06-25

    North Star Steel's Wilton, Iowa plant (NSSI) was awarded a subcontract through a competitive process to use Department of Energy/OIT funding to examine potential processes and technologies that could save energy, reduce waste, and increase productivity.

  12. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    SciTech Connect (OSTI)

    Hasanbeigi, Ali; Price, Lynn; Aden, Nathaniel; Chunxia, Zhang; Xiuping, Li; Fangqin, Shangguan

    2011-06-15

    Production of iron and steel is an energy-intensive manufacturing process. In 2006, the iron and steel industry accounted for 13.6% and 1.4% of primary energy consumption in China and the U.S., respectively (U.S. DOE/EIA, 2010a; Zhang et al., 2010). The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study is to develop a methodology for making an accurate comparison of the energy intensity (energy use per unit of steel produced) of steel production. The methodology is applied to the steel industry in China and the U.S. The methodology addresses issues related to boundary definitions, conversion factors, and indicators in order to develop a common framework for comparing steel industry energy use. This study uses a bottom-up, physical-based method to compare the energy intensity of China and U.S. crude steel production in 2006. This year was chosen in order to maximize the availability of comparable steel-sector data. However, data published in China and the U.S. are not always consistent in terms of analytical scope, conversion factors, and information on adoption of energy-saving technologies. This study is primarily based on published annual data from the China Iron & Steel Association and National Bureau of Statistics in China and the Energy Information Agency in the U.S. This report found that the energy intensity of steel production is lower in the United States than China primarily due to structural differences in the steel industry in these two countries. In order to understand the differences in energy intensity of steel production in both countries, this report identified key determinants of sector energy use in both countries. Five determinants analyzed in this report include: share of electric arc furnaces in total steel production, sector penetration of energy-efficiency technologies, scale of production equipment, fuel shares in the iron and steel industry, and final steel product mix in both countries. The share of lower energy intensity electric arc furnace production in each country was a key determinant of total steel sector energy efficiency. Overall steel sector structure, in terms of average plant vintage and production capacity, is also an important variable though data were not available to quantify this in a scenario. The methodology developed in this report, along with the accompanying quantitative and qualitative analyses, provides a foundation for comparative international assessment of steel sector energy intensity.

  13. India's iron and steel industry: Productivity, energy efficiency and carbon emissions

    SciTech Connect (OSTI)

    Schumacher, Katja; Sathaye, Jayant

    1998-10-01

    Historical estimates of productivity growth in India's iron and steel sector vary from indicating an improvement to a decline in the sector's productivity. The variance may be traced to the time period of study, source of data for analysis, and type of indices and econometric specifications used for reporting productivity growth. The authors derive both growth accounting and econometric estimates of productivity growth for this sector. Their results show that over the observed period from 1973--74 to 1993--94 productivity declined by 1.71{percent} as indicated by the Translog index. Calculations of the Kendrick and Solow indices support this finding. Using a translog specification the econometric analysis reveals that technical progress in India's iron and steel sector has been biased towards the use of energy and material, while it has been capital and labor saving. The decline in productivity was caused largely by the protective policy regarding price and distribution of iron and steel as well as by large inefficiencies in public sector integrated steel plants. Will these trends continue into the future, particularly where energy use is concerned? Most likely they will not. The authors examine the current changes in structure and energy efficiency undergoing in the sector. Their analysis shows that with the liberalization of the iron and steel sector, the industry is rapidly moving towards world-best technology, which will result in fewer carbon emissions and more efficient energy use in existing and future plants.

  14. Process for making a martensitic steel alloy fuel cladding product

    DOE Patents [OSTI]

    Johnson, Gerald D. (Kennewick, WA); Lobsinger, Ralph J. (Kennewick, WA); Hamilton, Margaret L. (Richland, WA); Gelles, David S. (West Richland, WA)

    1990-01-01

    This is a very narrowly defined martensitic steel alloy fuel cladding material for liquid metal cooled reactors, and a process for making such a martensitic steel alloy material. The alloy contains about 10.6 wt. % chromium, about 1.5 wt. % molybdenum, about 0.85 wt. % manganese, about 0.2 wt. % niobium, about 0.37 wt. % silicon, about 0.2 wt. % carbon, about 0.2 wt. % vanadium, 0.05 maximum wt. % nickel, about 0.015 wt. % nitrogen, about 0.015 wt. % sulfur, about 0.05 wt. % copper, about 0.007 wt. % boron, about 0.007 wt. % phosphorous, and with the remainder being essentially iron. The process utilizes preparing such an alloy and homogenizing said alloy at about 1000.degree. C. for 16 hours; annealing said homogenized alloy at 1150.degree. C. for 15 minutes; and tempering said annealed alloy at 700.degree. C. for 2 hours. The material exhibits good high temperature strength (especially long stress rupture life) at elevated temperature (500.degree.-760.degree. C.).

  15. Bioaccumulation and food chain transfer of corrosion products from radioactive stainless steel

    SciTech Connect (OSTI)

    Young, J.S.

    1986-07-01

    Two sets of experiments were conducted to determine if corrosion products from radioactive Type 347 stainless steel could be biologically transferred from sediment through a marine food chain, and whether corrosion products dissolved in seawater could be bioaccumulated and then eliminated. Corrosion products containing /sup 60/Co and /sup 63/Ni from the radioactive stainless steel were introduced into marine sediments. Infaunal polychaete worms exposed to these sediments bioaccumulated the radionuclides. The feeding of these worms to shrimp and fish resulted in a trophic transfer of the radioactive products across a one-step food chain. The magnitude of the transfers are described in terms of transfer factors. Dissolved corrosion products as measured by the radionuclides were also bioaccumulated by shrimp and fish concentrating more than fish. Concentration factors were calculated.

  16. Management of a high mix production system with interdependent demands : finished goods requirements and raw materials control

    E-Print Network [OSTI]

    Palano, Diego

    2009-01-01

    A product line, characterized by high level of customization, diversification and demand correlation between different finished goods products, requires increased efficiency and effectiveness. The product line, along with ...

  17. A new direct steel making process based upon the blast furnace (Including scrap processing with recovery of tramp elements)

    SciTech Connect (OSTI)

    Nabi, G.

    1996-12-31

    Steel is produced from raw materials containing iron and alloying elements with direct elimination of oxygen and impurities in the blast furnace process. The blast furnace shaft is modified to take off load from the liquid bath and carbon is prevented from going into the liquid steel. In the gas purification system sulphur and CO{sub 2} removal facilities are included and purified reducing gases so obtained are combusted in the hearth with oxygen to produce heat for smelting. Scrap can be charged as raw material with the recovery of tramp elements with continuous production of liquid steel.

  18. Scrap recycling and production of high quality steel grades in Europe

    SciTech Connect (OSTI)

    Marique, C.

    1996-12-31

    The possible deleterious effects of higher contents in tramp elements on steel properties must be well defined in order to keep them within acceptable limits. No industrial technique is presently available to remove tramp elements from steel melts. Only a strict control on the metallic input and on the scrap composition is feasible. In this matter, scrap preparation which aims at a better separation between iron and other nonferrous components, is getting more attention. A large multinational project has been initiated in Europe under the sponsorship of ECSC and of the Steel Industry to better identify the effects of residuals on steel properties and to examine potential techniques able to control tramp elements during steelmaking operations. The project has been supported and orientated by a preliminary study, reviewing the relevant published data on the tramp element influence for long and flat products. The present report is devoted to overview available information on the effects of tramp elements and to describe the targets and the content of the European megaproject on scrap recycling.

  19. Coke oven gas treatment and by-product plant of Magnitogorsk Integrated Iron and Steel Works

    SciTech Connect (OSTI)

    Egorov, V.N.; Anikin, G.J. [Magnitogorsk Integrated Iron and Steel Works, (Russian Federation); Gross, M. [Krupp Koppers GmbH, Essen (Germany)

    1995-12-01

    Magnitogorsk Integrated Iron and Steel Works, Russia, decided to erect a new coke oven gas treatment and by-product plant to replace the existing obsolete units and to improve the environmental conditions of the area. The paper deals with the technological concept and the design requirements. Commissioning is scheduled at the beginning of 1996. The paper describes H{sub 2}S and NH{sub 3} removal, sulfur recovery and ammonia destruction, primary gas cooling and electrostatic tar precipitation, and the distributed control system that will be installed.

  20. Material report in support to RCC-MRX code 2010 stainless steel parts and products

    SciTech Connect (OSTI)

    Ancelet, Olivier; Lebarbe, Thierry; Dubiez-Le Goff, Sophie; Bonne, Dominique; Gelineau, Odile

    2012-07-01

    This paper presents the Material Report dedicated to stainless steels parts and products issued by AFCEN (Association Francaise pour les regles de Conception et de Construction des Materiels des Chaudieres Electro-Nucleaires) in support to RCC-MRx 2010 Code. The RCC-MRx Code is the result of the merger of the RCC-MX 2008, developed in the context of the research reactor Jules Horowitz Reactor project, in the RCC-MR 2007, which set up rules applicable to the design of components operating at high temperature and to the Vacuum Vessel of ITER (a presentation of RCC-MRx 2010 Code is the subject of another paper proposed in this Congress; it explains in particular the status of this Code). This Material Report is part of a set of Criteria of RCC-MRx (this set of Criteria is under construction). The Criteria aim at explaining the design and construction rules of the Code. They cover analyses rules as well as part procurement, welding, methods of tests and examination and fabrication rules. The Material Report particularly provides justifications and explanations on requirements and features dealing with parts and products proposed in the Code. The Material Report contains the following information: Introduction of the grade(s): codes and standards and Reference Procurement Specifications covering parts and products, applications and experience gained, - Physical properties, - Mechanical properties used for design calculations (base metal and welds): basic mechanical properties, creep mechanical properties, irradiated mechanical properties, - Fabrication: experience gained, metallurgy, - Welding: weldability, experience gained during welding and repair procedure qualifications, - Non-destructive examination, - In-service behaviour. In the article, examples of data supplied in the Material Report dedicated to stainless steels will be exposed. (authors)

  1. Vegetable ash as raw material in the production of glasses and enamels, for example the contemporary vegetable ashes from Burgundy, France

    E-Print Network [OSTI]

    Colomban, Philippe; De Montmollin, Frère Daniel; Krainhoefner, Frère Luc

    2010-01-01

    The powdery nature and high alkali content of vegetable ashes make them ideal raw materials to be used as modifiers of silicate compositions (glasses, enamels and ceramics). Their utilisation since ancient times is described in the literature of the history of glasses, but studies on the analyses of their composition are still limited. We discuss here the compositions of tree and shrub ashes (wattle, hawthorn, oak, green oak, olive wood, elm, poplar, apple tree, vine shoot), of plants (carex, fern, dogwood), of cereals (wheat, maize, rice), threshing waste and hay, mainly harvested in Maconnais, near Taiz\\'e (Sa\\^one-et-Loire, France), by the potter Brother D. de Montmolin. The contributions in alkali modifiers (Na2O, K2O), alkaline-earth (CaO, MgO) and in silica are discussed in view of the data gathered from the literature of the history of techniques used in the production of ceramics, enamels and glasses. The huge variation in composition is usually attributed to recycling and is questioned by the very br...

  2. Steel Industry Profile

    Broader source: Energy.gov [DOE]

    The steel industry is critical to the U.S. economy. Steel is the material of choice for many elements of manufacturing, construction, transportation, and various consumer products. Traditionally...

  3. Quantify the energy and environmental benefits of implementing energy-efficiency measures in China’s iron and steel production

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Ma, Ding; Chen, Wenying; Xu, Tengfang

    2015-08-21

    As one of the most energy-, emission- and pollution-intensive industries, iron and steel production is responsible for significant emissions of greenhouse gas (GHG) and air pollutants. Although many energy-efficiency measures have been proposed by the Chinese government to mitigate GHG emissions and to improve air quality, lacking full understanding of the costs and benefits has created barriers against implementing these measures widely. This paper sets out to advance the understanding by addressing the knowledge gap in costs, benefits, and cost-effectiveness of energy-efficiency measures in iron and steel production. Specifically, we build a new evaluation framework to quantify energy benefits andmore »environmental benefits (i.e., CO2 emission reduction, air-pollutants emission reduction and water savings) associated with 36 energy-efficiency measures. Results show that inclusion of benefits from CO2 and air-pollutants emission reduction affects the cost-effectiveness of energy-efficiency measures significantly, while impacts from water-savings benefits are moderate but notable when compared to the effects by considering energy benefits alone. The new information resulted from this study should be used to augment future programs and efforts in reducing energy use and environmental impacts associated with steel production.« less

  4. Quantify the energy and environmental benefits of implementing energy-efficiency measures in China’s iron and steel production

    SciTech Connect (OSTI)

    Ma, Ding; Chen, Wenying; Xu, Tengfang

    2015-08-21

    As one of the most energy-, emission- and pollution-intensive industries, iron and steel production is responsible for significant emissions of greenhouse gas (GHG) and air pollutants. Although many energy-efficiency measures have been proposed by the Chinese government to mitigate GHG emissions and to improve air quality, lacking full understanding of the costs and benefits has created barriers against implementing these measures widely. This paper sets out to advance the understanding by addressing the knowledge gap in costs, benefits, and cost-effectiveness of energy-efficiency measures in iron and steel production. Specifically, we build a new evaluation framework to quantify energy benefits and environmental benefits (i.e., CO2 emission reduction, air-pollutants emission reduction and water savings) associated with 36 energy-efficiency measures. Results show that inclusion of benefits from CO2 and air-pollutants emission reduction affects the cost-effectiveness of energy-efficiency measures significantly, while impacts from water-savings benefits are moderate but notable when compared to the effects by considering energy benefits alone. The new information resulted from this study should be used to augment future programs and efforts in reducing energy use and environmental impacts associated with steel production.

  5. Energy and materials flows in the iron and steel industry

    SciTech Connect (OSTI)

    Sparrow, F.T.

    1983-06-01

    Past energy-consumption trends and future energy-conservation opportunities are investigated for the nation's iron and steel industry. It is estimated that, in 1980, the industry directly consumed approximately 2.46 x 10/sup 15/ Btu of energy (roughly 3% of total US energy consumption) to produce 111 million tons of raw steel and to ship 84 million tons of steel products. Direct plus indirect consumption is estimated to be about 3.1 x 10/sup 15/ Btu. Of the set of conservation technologies identified, most are judged to be ready for commercialization if and when the industry's capital formation and profitability problems are solved and the gradual predicted increase in energy prices reduces the payback periods to acceptable levels.

  6. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    E-Print Network [OSTI]

    Hasanbeigi, Ali

    2012-01-01

    f) and the NCV for each type of coal used (coal used as fueltonnes. Mt 10 9 kJ Energy type Raw coal Cleaned coal Otherin China (2006) Fuel Type Raw Coal Cleaned Coal Other

  7. Is a low-phosphorus content in steel a product requirement?

    E-Print Network [OSTI]

    Bhadeshia, H. K. D. H.; Suh, Dong-Woo

    2015-04-01

    of nuclear power plant components such as reactor pressure-vessels. In particular, irradiation can encourage phosphorus segregation to grain boundaries [36] through an atomic mobility that is enhanced by the creation of point defects. An inter- esting study... begins to decrease when the coverage of phosphorus on the grain boundaries is greater than about 0.1, thereafter decreasing from about 2300MPa to 1600MPa when the coverage is about 0.4 [19]. These data refer to a nuclear pressure-vessel steel, but should...

  8. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    SciTech Connect (OSTI)

    Kuyucak, Selcuk; Li, Delin

    2013-12-31

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using the lip pouring method. It was observed again that gating designs greatly influenced the melt filling velocity and the number of inclusion defects. The radial choked gating showed improvements in casting cleanliness and yield over the other gatings, even though no mold filters were used in the gating system.

  9. Joint Pricing-procurement Control under Fluctuating Raw Material and Jian Yang

    E-Print Network [OSTI]

    Yang, Jian

    Joint Pricing-procurement Control under Fluctuating Raw Material Costs Yifeng Liu and Jian Yang procures raw material units, stores them, and processes them into finished products upon order arrivals. The raw material cost evolves in a Markovian fashion, whereas the demand process is influenced by both

  10. Society for American Archaeology Raw-Material Availability and the Organization of Technology

    E-Print Network [OSTI]

    Kemp, Brian M.

    Society for American Archaeology Raw-Material Availability and the Organization of Technology to American Antiquity. http://www.jstor.org #12;RAW-MATERIAL AVAILABILITY AND THE ORGANIZATION OF TECHNOLOGY such as abundance and quality oflithic raw materials condition the production offormal- vs. informal-tool types

  11. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    E-Print Network [OSTI]

    Hasanbeigi, Ali

    2012-01-01

    demand for mining and beneficiation of iron ores is notiron and steel enterprise, but its business lines may cover other industries, such as mining,

  12. Conversion of raw carbonaceous fuels

    DOE Patents [OSTI]

    Cooper, John F. (Oakland, CA)

    2007-08-07

    Three configurations for an electrochemical cell are utilized to generate electric power from the reaction of oxygen or air with porous plates or particulates of carbon, arranged such that waste heat from the electrochemical cells is allowed to flow upwards through a storage chamber or port containing raw carbonaceous fuel. These configurations allow combining the separate processes of devolatilization, pyrolysis and electrochemical conversion of carbon to electric power into a single unit process, fed with raw fuel and exhausting high BTU gases, electric power, and substantially pure CO.sub.2 during operation.

  13. Reaustenitisation from Bainite in Steels

    E-Print Network [OSTI]

    Takahashi, Manabu

    1993-03-16

    .7 APPLICATIONS . . . 1.7.1 Ferrite-Martensite dual phase steels 1.7.2 Steels containing some retained austenite 1.7.3 Welding of steels . . . . . . . . . . 1.7.4 Initial austenite grain size . . . . . . . 1.8 TRANSFORMATION FROM AUSTENITE 1.8.1 Widmanstiitten... is important in the production of dual phase steels which have a final microstructure of ferrite and about 20% martensite. These steels have a good combination of strength and uniform ductility, and find applications in the automobile industry. When a fully...

  14. Wear-Resistant, Nano-Composite Steel Coatings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant, Nano-Composite Steel Coatings Laser Processing Techniques Used for the Production of Wear-Resistant Steel Coatings from Iron-Based Glassy Powders Introduction Steel...

  15. CRADA No. NFE-10-02715 Assessment of AFA Stainless Steels for Tube Products in Chemical Processing and Energy Production Applications

    SciTech Connect (OSTI)

    Brady, Michael P [ORNL; Yamamoto, Yukinori [ORNL; Epler, Mario [Carpenter Technology Corporation; Magee, John H [Carpenter Technology Corporation

    2011-09-01

    Oak Ridge National Laboratory (ORNL) and Carpenter Technology Corporation (Carpenter) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation Program to assess material properties of several potential AFA family grades and explore the feasibility of producing alumina-forming austenitic (AFA) stainless steels in tubular form needed for many power generation and chemical process applications. Carpenter's Research Laboratory successfully vacuum melted 30 lb heats of seven candidate AFA alloy compositions representing a wide range of alloy content and intended application temperatures. These compositions were evaluated by ORNL and Carpenter R&D for microstructure, tensile properties, creep properties, and oxidation resistance. In parallel, additional work was directed toward an initial tube manufacture demonstration of a baseline AFA alloy. Carpenter successfully manufactured a 10,000 lb production heat and delivered appropriate billets to a partner for extrusion evaluation. Tube product was successfully manufactured from the baseline AFA alloy, indicating good potential for commercially produced AFA tubular form material.

  16. 13 Modern Bainitic Steels Steels with yield strengths in excess of 1000 MPa are important in certain

    E-Print Network [OSTI]

    Cambridge, University of

    the formation of martensite. Steels like these (Alloy 1, Table 13.1), when normalised, are found to transform13 Modern Bainitic Steels Steels with yield strengths in excess of 1000 MPa are important balance of hardenability in the context of large scale steel production technologies. Lean steels tend

  17. Lithic Raw Material Prospects in the Mojave Desert, California

    E-Print Network [OSTI]

    Wilke, Philip J.; Schroth, Adella B.

    1989-01-01

    A Prehistoric Lithic Raw Material Prospect in the Castle146-174 (1989). Lithic Raw Material Prospects in the Mojavepaper discusses lithic raw material prospects (or simply "

  18. Development of Bottom-up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector

    E-Print Network [OSTI]

    Xu, T.T.

    2011-01-01

    Improved Product Quality,” Ironmaking and Steel making 18(pound Investment,” Ironmaking and Steel making,” Anonymous,Oil Through Sintering," Ironmaking and Steel making Dawson,

  19. Water Determination Using Karl Fischer Titration Water content needs to be determined at all stages of the manufacturing process from raw materials to

    E-Print Network [OSTI]

    Nazarenko, Alexander

    of the manufacturing process from raw materials to finished goods. The quality of the product depends on it and effectiveness. In the food industry, the water content of both raw materials and the finished foodstuff needs

  20. Stainless steel

    SciTech Connect (OSTI)

    Lula, R.A.

    1985-01-01

    This book discusses the stainless steels for high-strength, heat-resistant or corrosion-resistant applications. It is a treatment of the properties and selection of stainless steels. Up-to-date information covers physical, mechanical and chemical properties of all stainless grades, including the new ferritic and duplex grades. The book covers physical metallurgy as well as processing and service characteristics, including service in corrosive environments. It deals with wrought and cast stainless steels and reviews fabrication from cold-forming to powder metallurgy.

  1. Acquisition Management Under Fluctuating Raw Material Prices

    E-Print Network [OSTI]

    Yang, Jian

    Acquisition Management Under Fluctuating Raw Material Prices Jian Yang Department of Industrial@gsu.edu W e study a continuous-review acquisition problem, in which the raw material price follows that the order-up-to levels are decreasing at the current price level. At the same time, our computational study

  2. Development of New Stainless Steel

    SciTech Connect (OSTI)

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  3. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    E-Print Network [OSTI]

    Hasanbeigi, Ali

    2012-01-01

    in this analysis. Export products energy consumption (values indicate the energy use by export products wasproduction of net exports of pig iron Energy used for the

  4. An Exploratory Study of the Use of Lumber, OSB, Plywood, LVL, PSL AND LSL As Raw Materials in the Furniture and Cabinet

    E-Print Network [OSTI]

    Wu, Qinglin

    An Exploratory Study of the Use of Lumber, OSB, Plywood, LVL, PSL AND LSL As Raw Materials in the manufacture of value-added wood products such as furniture, cabinets and millwork, other raw material inputs of the total value of raw materials used by respondents in 1999 was comprised of hardwood lumber followed

  5. Strategic raw material inventory optimization

    E-Print Network [OSTI]

    Vacha, Robin L. (Robin Lee)

    2007-01-01

    The production of aerospace grade titanium alloys is concentrated in a relatively small number of producers. The market for these materials has always been cyclical in nature. During periods of high demand, metal producers ...

  6. Phase Transformations in Heterogeneous Steels

    E-Print Network [OSTI]

    Khan, Shahid Amin

    1990-05-08

    for autocatalysis, relying on the fact that immediate vicinity of a plate is disturbed quite severely by a combination of elastic and plastic deformation processes due to the shear like nature of the transformation. • Stress-induced Nucleation, i.e., the activation... elements in steels is twofold. They can affect both the thermodynamics and kinetics of transformations. The hardenability of steels is related directly to the in- fluence on the nucleation and growth kinetics of the decomposition products. Primarily...

  7. The impact of environmental constraints on productivity improvement and energy efficiency in integrated paper and steel plants

    SciTech Connect (OSTI)

    Boyd, G.A.; McClelland, J.

    1996-12-31

    This paper presents a methodology and results for assessing the impact of production and energy efficiency, environmental regulation, and abatement capital expenditure constraints (e.g. capital rationing) on the productivity of energy and pollution intensive sectors. Energy is treated like any other production input when examining evidence of inefficiency. We find that capital rationing and environmental regulations do contribute to productivity and energy efficiency losses, but do not explain all of the production and energy inefficiencies observed in the paper industry. A summary of the energy source of production inefficiency found in the paper industry, is presented.. Each source is derived as the incremental contribution., i.e. the first is constraints on capital, the second in environmental regulation not accounted for by the first, and the final component is production inefficiency that is not accounted for my any of the- environmental analysis. While the methods are very data intensive, they reveal much more that analysis of aggregate data, 1835 since the only plant level data can provide the estimates of inefficiency that this methodology employs.

  8. Prediction of Reoxidation Inclusion Composition in Casting of Steel

    E-Print Network [OSTI]

    Beckermann, Christoph

    in the production of steel castings. Removing inclusions and refilling the defect areas with the weld metal account in steel with oxygen during pouring of the (deoxidized) steel from the ladle into the mold. Oxy- gen may come from the surrounding atmosphere, refracto- ries, slag, or the sand mold.[3] The atmosphere

  9. Stainless Steel Permeability

    SciTech Connect (OSTI)

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  10. Modelling of Simultaneous Transformations in Steels

    E-Print Network [OSTI]

    Chen, Jiawen

    The microstructure of a steel is often developed by solid-state transformation from austenite. The major transformation products are allotriomorphic ferrite, pearlite, Widmanstatten ferrite, bainite and martensite, differentiated by morphological...

  11. Metallurgical Research Engineer AK Steel, a leading producer of carbon, stainless and electrical steels, has an

    E-Print Network [OSTI]

    Prodiæ, Aleksandar

    and carrying out laboratory and plant-based experiments · Qualifying new process routings for existing products and electrical steels, has an immediate opening for an Engineer in its Research & Innovation Center located Send Resume to: molly.keith@aksteel.com AK Steel is an Equal Opportunity Employer. All qualified

  12. MANAGEMENT I TECHNICALNOTE I A BRIEF LOOK AT RAW MATERIAL

    E-Print Network [OSTI]

    MANAGEMENT I TECHNICALNOTE I A BRIEF LOOK AT RAW MATERIAL USAGE IN THE FURNITURE AND CABINET.The studyaddressestechnical,eco- nomic,andperformancecharacteristics.Itwasfoundthat42percentofthetotalvalueof raw materials reasonsfor acceptance or rejection of structuralpanels and en- gineeredlumberas raw material for fur- niture

  13. THE RAW FUEL OF INNOVATION science.iit.edu

    E-Print Network [OSTI]

    Heller, Barbara

    THE RAW FUEL OF INNOVATION science.iit.edu In This Issue: SCIENCE THE RAW FUEL OF INNOVATION Winter "Science: the Raw Fuel of Innovation," designed to underline the essential role of science in innovation as expressed in the phrase of the IIT capital campaign ­ "Fueling Innovation." The launch of new college

  14. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect (OSTI)

    Jafarzadegan, M. [Department of Materials Eng., Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of) [Department of Materials Eng., Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin (China); Feng, A.H. [State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin (China)] [State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin (China); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Eng., Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Saeid, T. [Advanced Materials Research Center, Sahand University of Technology, P.O. Box: 51335-1996, Tabriz (Iran, Islamic Republic of)] [Advanced Materials Research Center, Sahand University of Technology, P.O. Box: 51335-1996, Tabriz (Iran, Islamic Republic of); Shen, J. [State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin (China)] [State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin (China); Assadi, H. [Department of Materials Eng., Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of)] [Department of Materials Eng., Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of)

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  15. Spatial and Temporal Variation in Stone Raw Material Provisioning in the Chivay Obsidian Source Area

    E-Print Network [OSTI]

    Tripcevich, Nicholas; MacKay, Alex

    2012-01-01

    Variations in Stone Raw Material Provisioning in the ChivayVariations in Stone Raw Material Provisioning in the Chivayof widely cir- culated raw materials provides an opportunity

  16. RAW MATERIALS EVALUATION AND PROCESS DEVELOPMENT STUDIES FOR CONVERSION OF BIOMASS TO SUGARS AND ETHANOL

    E-Print Network [OSTI]

    Wilke, C.R.

    2011-01-01

    rights. LBL-7847 RAW MATERIALS EVALUATION AND PROCESSABSTRACT A range of cellulosic raw materials in the form ofas a representative raw material for a preliminary process

  17. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    SciTech Connect (OSTI)

    Elliot B. Kennel; Chong Chen; Dady Dadyburjor; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2005-04-13

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. Table 1 provides an overview of the major markets for carbon products. Current sources of materials for these processes generally rely on petroleum distillation products or coal tar distillates obtained as a byproduct of metcoke production facilities. In the former case, the American materials industry, just as the energy industry, is dependent upon foreign sources of petroleum. In the latter case, metcoke production is decreasing every year due to the combined difficulties associated with poor economics and a significant environmental burden. Thus, a significant need exists for an environmentally clean process which can used domestically obtained raw materials and which can still be very competitive economically.

  18. Supporting steel

    SciTech Connect (OSTI)

    Badra, C. [International Trade Commission, Washington, DC (United States)

    1995-10-01

    The US Department of Energy (DOE) and the American Iron and Steel Institute (AISI) have just completed a pilot program on the technical and economic viability of direct ironmaking by a process based on bath smelting. In this process, oxygen, prereduced iron ore pellets, coal, and flux are charged into a molten slag bath containing a high percentage of carbon. The carbon removes oxygen from the iron ore and generates carbon monoxide and liquid iron. Oxygen is then injected to burn some of the carbon monoxide gas before it leaves the smelting vessel. The partially combusted gas is sued to preheat and prereduced the ore before it is injected into the bath. There are several competing cokeless ironmaking processes in various stages of development around the world. A brief comparison of these processes provides a useful perspective with which to gauge the progress and objectives of the AISI-DOE research initiative. The principal competing foreign technologies include the Corex process, DIOS, HIsmelt, and Jupiter. The advantages of the direct ironmaking process examined by AISI-DOE were not sufficiently demonstrated to justify commercialization without further research. However, enough knowledge was gained from laboratory and pilot testing to teach researchers how to optimize the direct ironmaking process and to provide the foundation for future research. Researchers now better understand issues such as the dissolution of materials, reduction mechanisms and rates, slag foaming and control, the behavior of sulfur, dust generation, and the entire question of energy efficiency--including post combustion and the role of coal/volatile matter.

  19. Overview: STEEL Enabling Technologies

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    or confidential information Dr. Roger Heimbuch AutoSteel Partnership w w w . a - s p . o r g 2008 DOE Merit Review OUTLINE OF PRESENTATION * Sheet Steel Fatigue *...

  20. Typhoon of Steel

    E-Print Network [OSTI]

    Hamamoto, Gena

    2012-01-01

    Typhoon of Steel, a Documentary Film A thesis submitted inTyphoon of Steel A Documentary Film by Gena Sayoko Hamamotoa short community-based documentary film that explores the

  1. Working Paper #10 Louisiana Forest Products Laboratory

    E-Print Network [OSTI]

    resources by manufacturing products rather than export raw materials. One challenge in these efforts in these sectors. Respondent companies on average purchased 29 percent of their raw materials needs (by value) from resources. The most cited reasons for out-of-state raw material purchases were product availability, better

  2. Inventory management of steel plates at an oil rig construction company

    E-Print Network [OSTI]

    Tan, Chien Yung

    2006-01-01

    Keppel Fels produces make-to-order oil exploration rigs for the global market. Each rig requires close to 6000 metric tons of steel in the course of its production. Optimal management of this steel is very critical in this ...

  3. Case Study of Optimal Byproduct Gas Distribution in Integrated Steel Mill Using Multi-Period Optimization 

    E-Print Network [OSTI]

    Makinen, K.; Kymalainen, T.; Junttila, J.

    2012-01-01

    Energy constitutes about 20 % of the total production cost in an integrated steel mill, and therefore energy efficiency is crucial for profitability within the environmental policy context. An integrated steel mill generates high calorific value...

  4. Process for mitigating corrosion and increasing the conductivity of steel studs in soderberg anodes of aluminum reduction cells

    DOE Patents [OSTI]

    Oden, Laurance L. (Albany, OR); White, Jack C. (Albany, OR); Ramsey, James A. (The Dalles, OR)

    1994-01-01

    A corrosion resistant electrically conductive coating on steel anode studs used in the production of aluminum by electrolysis.

  5. Methods of forming steel

    DOE Patents [OSTI]

    Branagan, Daniel J. (Iona, ID); Burch, Joseph V. (Shelley, ID)

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  6. Raw material preparation for ultra high production rate sintering

    SciTech Connect (OSTI)

    Kortmann, H.A.; Ritz, V.J. [Studiengesellschaft fuer Eisenerzaufbereitung, Liebenburg-Othfresen (Germany); Cappel, F.; Weisel, H.; Richter, G. [LURGI AG, Frankfurt (Germany)

    1995-12-01

    An R and D program in pot grate sintering showed, that an intensive preparation of ores, additives and coke breeze improves the sintering capacity. The tests were conducted using an ore mixture composed of typical ores imported to Europe. The highest capacities were attained up to 63.8 t/m{sup 2} {times} 24 h maximum for a sinter which well fulfills the high requirements on chemical, physical and metallurgical properties.

  7. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect (OSTI)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  8. Sequential application of epsilon-polylysine, lauric arginate and acidic calcium sulfate for inactivation of pathogens on raw chicken and beef 

    E-Print Network [OSTI]

    Benli, Hakan

    2009-05-15

    Salmonella and Escherichia coli O157:H7 (EC) contamination continues to be one of the major concerns for the microbiological safety of raw poultry and beef products. Application of more than one decontamination agent as a ...

  9. Priority queuing for raw material receiving

    E-Print Network [OSTI]

    Bower, Andrew D. (Andrew Douglas)

    2014-01-01

    The Amgen Manufacturing Ltd. facility in Juncos, Puerto Rico faces a challenge encountered by manufacturers across industries: How can they make the best use of their existing resources? As production volume and product ...

  10. Pyrolysis of secondary raw material from used frying oils

    E-Print Network [OSTI]

    Billaud, Francis; Coniglio, Lucie

    2007-01-01

    A totally green chemistry alternative that would lead both to energy production from renewable feedstocks and to solutions of parts of ecological problems related to waste disposals would be very attractive. Pyrolysis of used frying oils seems to be one option for this attractive alternative as we propose to demonstrate in this study. Since 2002, the whole production of waste edible oils (around 100 000 tons per year in France) must be collected and transformed into secondary raw material by specific companies. The general aim of the present work is to produce one of the following target sources of energy: (i) H2 for fuel cells, (ii) H2/CO in satisfactory ratios to produce biodiesel by Fischer-Tropsch (FT) reaction, or (iii) hydrocarbon mixtures with high added value. Therefore, in this work, the conversion of a crude used frying oil, named VEGETAMIXOIL^(r); from Ecogras Company (France), was investigated (weight composition: C 73.6%; O 9.7%; H 12.2%). In support of our knowledge related to fatty acids and me...

  11. Crude Oil Sorption by Raw Cotton Vinitkumar Singh,

    E-Print Network [OSTI]

    Rock, Chris

    Crude Oil Sorption by Raw Cotton Vinitkumar Singh, Ronald J. Kendall, Kater Hake, and Seshadri: Since the recent Deepwater Horizon Gulf of Mexico oil spill, the need for environmentally friendly oil sorbents has intensified. This study deals with the sorption of crude oil by raw cotton, a biodegradable

  12. 2009138th Annual Meeting & Exhibition Synthesis and Production of Ni-Mo Alloys for Hydrogen Production via

    E-Print Network [OSTI]

    Zabaras, Nicholas J.

    in luminescence respectively. 4:50 PM Vibration Damping of High-Chromium Ferromagnetic Steel: Satish Bhujang Mutt1 work aims to study the effect of annealing on the vibration damping capacity of high-chromium (16%) ferromagnetic steel. The alloys were prepared from raw materials of 99.9% purity melted in a high frequency

  13. Success Story: Harrison Steel

    Broader source: Energy.gov [DOE]

    This case study highlights how Harrison Steel leveraged both EPA's ENERGY STAR program and DOE resources to enhance energy efficiency efforts and multiply captured energy savings.

  14. Alvin Fine SA305: Spring 2013 Alvin Fine produces three perfumes from raw material. Thirty thousand ounces of raw material is available. Each

    E-Print Network [OSTI]

    Phillips, David

    Alvin Fine SA305: Spring 2013 Alvin Fine produces three perfumes from raw material. Thirty thousand ounces of raw material is available. Each ounce of raw material can be transformed into 0.4 ounces producing enough perfume. Let R = ounces of raw material bought P1 = ounces of perfume 1 made and sold P1T

  15. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    SciTech Connect (OSTI)

    Elliot B. Kennel; Chong Chen; Dady Dadyburjor; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2005-07-13

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. The Hydrotreatment Facility is being prepared for trials with coal liquids. Raw coal tar distillate trials have been carried out by heating coal tar in the holding tank in the Hydrotreatment Facility. The liquids are centrifuged to warm the system up in preparation for the coal liquids. The coal tar distillate is then recycled to keep the centrifuge hot. In this way, the product has been distilled such that a softening point of approximately 110 C is reached. Then an ash test is conducted.

  16. The effects of alpha particle irradiation on stainless steel 

    E-Print Network [OSTI]

    Shipp, John Douglas

    1999-01-01

    A Monte Carlo code was developed to calculate the alpha particle emission rate from WGPu. It yielded information pertaining to the alpha particle source strength at the WGPU and stainless steel interface as well as the damage production and He...

  17. Duplex Stainless Steels Margaret Gorog

    E-Print Network [OSTI]

    Das, Suman

    11/14/2014 1 Duplex Stainless Steels Margaret Gorog Federal Way, WA Pulp and Paper Corrosion Symposium Georgia Tech Renewable Bioproducts Institute November 2014 2205 stainless steel Microstructure: austenite + ferrite 304L stainless steel Microstructure: austenite Duplex Stainless Steel f a #12

  18. Emerging Energy-efficiency and CO2 Emission-reduction Technologies for Cement and Concrete Production

    E-Print Network [OSTI]

    Hasanbeigi, Ali

    2013-01-01

    oil shale. Emerging technologies enable the use of these alternative raw materials as well as production of cement

  19. Improvement of productivity of sintering plant at Nagoya Works of NSC

    SciTech Connect (OSTI)

    Yoshida, Hitoshi; Iida, Hiroyuki; Kabuto, Shigehisa; Suzuki, Haruhisa

    1996-12-31

    It is well known that in the sintering process generally, the state of charging raw materials into the sintering machine and whether or not its stability is good significantly influence the productivity, quality and cost of this process. At the Nagoya sintering plant, therefore, the peripheral of the slit bar-type segregation charging equipment developed by Nippon Steel were improved in 1994. The main improvements were: the improvement of the raw materials charging control mode, the introduction of fluffer bar to improve permeability and the addition of equipment for removal of lumps from sinter mix. After these measures were taken, the state of segregation of the raw materials and carbon between the upper and lower portions of the sinter bed was improved, the charging stability was also improved and the charging density was decreased, making it possible to achieve productivity improvement and cost reduction as originally intended. This report described the outline and concept of the equipment improvement measures and the operation results of the actual machine.

  20. EIT Raw Materials seeks Co-location Centre (CLC) manager for the Western CLC in Leuven

    E-Print Network [OSTI]

    Davis, Jesse

    1/2 EIT Raw Materials seeks Co-location Centre (CLC) manager for the Western CLC in Leuven EIT Raw from 22 EU Member States, the EIT Raw Materials, a Knowledge and Innovation Community funded materials field globally. The aim of EIT Raw Materials is to increase the competitiveness, growth

  1. int. j. prod. res., 2002, vol. 40, no. 1, 5570 Steel-making process scheduling using Lagrangian relaxation

    E-Print Network [OSTI]

    Luh, Peter

    -making and continuous casting, is usually the bottleneck in iron and steel production. E ective scheduling that the method generates high quality schedules in a timely fashion. 1. Introduction The metal-forming industry-making, steel-making Ð continuous casting and steel roll- ing), and is very extensive in investment and energy

  2. Greenhouse Gas Mitigation Options in ISEEM Global Energy Model: 2010-2050 Scenario Analysis for Least-Cost Carbon Reduction in Iron and Steel Sector

    E-Print Network [OSTI]

    Karali, Nihan

    2014-01-01

    finished steel production Continuous annealing Heat recoverysteel production capacity in base year (2010) to which measure is applied (%) Heat recovery on the annealing

  3. Sensitisation of Austenitic Stainless Steels

    E-Print Network [OSTI]

    Cambridge, University of

    Sensitisation of Austenitic Stainless Steels By Chia Hooi Too Queens' College University; Abstract Austenitic stainless steels with excellent corrosion resistance and good weldabil- ity have wide, making the steel `stainless'. However, carbide precipitation due to the welding process or heat treatment

  4. Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry An ENERGY STAR(R) Guide for Energy and Plant Managers

    E-Print Network [OSTI]

    Worrell, Ernst

    2011-01-01

    casting is a process of casting metal to a form close toforest products, glass, metal casting, mining, petroleum andSteel Castings Inc. Keystone Steel & Wire Co. Kobelco Metal

  5. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect (OSTI)

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  6. Yield improvement and defect reduction in steel casting

    SciTech Connect (OSTI)

    Kent Carlson

    2004-03-16

    This research project investigated yield improvement and defect reduction techniques in steel casting. Research and technology development was performed in the following three specific areas: (1) Feeding rules for high alloy steel castings; (2) Unconventional yield improvement and defect reduction techniques--(a) Riser pressurization; and (b) Filling with a tilting mold; and (3) Modeling of reoxidation inclusions during filling of steel castings. During the preparation of the proposal for this project, these areas were identified by the High Alloy Committee and Carbon and Low Alloy Committee of the Steel Founders' Society of America (SFSA) as having the highest research priority to the steel foundry industry. The research in each of the areas involved a combination of foundry experiments, modeling and simulation. Numerous SFSA member steel foundries participated in the project through casting trials and meetings. The technology resulting from this project will result in decreased scrap and rework, casting yield improvement, and higher quality steel castings produced with less iteration. This will result in considerable business benefits to steel foundries, primarily due to reduced energy and labor costs, increased capacity and productivity, reduced lead-time, and wider use and application of steel castings. As estimated using energy data provided by the DOE, the technology produced as a result of this project will result in an energy savings of 2.6 x 10{sup 12} BTU/year. This excludes the savings that were anticipated from the mold tilting research. In addition to the energy savings, and corresponding financial savings this implies, there are substantial environmental benefits as well. The results from each of the research areas listed above are summarized.

  7. Developing Microalgae as Production Platforms for Natural Products /

    E-Print Network [OSTI]

    Schoepp, Nathan

    2013-01-01

    triacylglycerol production in microalgae. Microb Cell Fact,V. , Vítová, M. 2011. Microalgae—novel highly efficientL. , Oliveira, A.C. 2009. Microalgae as a raw material for

  8. The Romelt Process -- Prospects for pig iron production in North America

    SciTech Connect (OSTI)

    Thompson, M.W. [ICF Kaiser International, Inc., Fairfax, VA (United States); Weston, T.R. [ICF Kaiser International, Inc., Pittsburgh, PA (United States)

    1997-12-31

    The iron and steel industry in North America is undergoing dramatic changes and is being driven by three factors. First, the introduction of new technologies and pace of innovation has placed North America at the forefront of commercializing new technologies. Second, new technologies have changed the market for steelmaking raw materials and stimulated an industry-wide discussion of the ``value in use`` of scrap and scrap substitutes. Finally, an increase in environmental costs has fundamentally changed management`s view toward the environmental impact of iron and steelmaking, particularly in the integrated steel industry. This paper discusses the Romelt Process, an emerging ironmaking technology developed by the Moscow Institute for Steels and Alloys, in the context of these industry trends. ICF Kaiser, a worldwide licensee to the Romelt technology, believes that the current North American climate is probably the most conducive of all steelmaking regions to the commercialization of new technologies. Liquid or cast pig iron, the product of the Romelt Process, is the highest value feed for both the EAF and BOF steelmaking processes. In terms of environmental benefits, Romelt uses non-coking coals for its fuel and reductant, and has a proven large scale pilot plant track record in smelting both low grade fine ores and iron bearing wastes from the integrated works.

  9. Fillability of Thin-Wall Steel Castings

    SciTech Connect (OSTI)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  10. ITP Steel: Theoretical Minimum Energies to Produce Steel for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Minimum Energies to Produce Steel for Selected Conditions, March 2000 theoreticalminimumenergies.pdf More Documents & Publications Ironmaking Process Alternatives Screening Study...

  11. Discriminative Illumination: Per-Pixel Classification of Raw Materials based on Optimal Projections of Spectral BRDF

    E-Print Network [OSTI]

    Gu, Jinwei

    Discriminative Illumination: Per-Pixel Classification of Raw Materials based on Optimal Projections the discriminative illumination method for classifying a variety of raw materials, including metal (aluminum, alloy], mineralogy, and recycling [10]. In computer vision, we primarily focus on uncoated or unpainted raw materials

  12. MECS 2006- Iron and Steel

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input, October 2012 (MECS 2006)

  13. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  14. Candidate anode materials for iron production by molten oxide electrolysis

    E-Print Network [OSTI]

    Paramore, James D

    2010-01-01

    Molten oxide electrolysis (MOE) has been identified by the American Iron and Steel Institute (AISI) as one of four possible breakthrough technologies to alleviate the environmental impact of iron and steel production. This ...

  15. Raw Encounters: Chinese Managers, African Workers and the Politics of Casualization in Africa’s Chinese Enclaves

    E-Print Network [OSTI]

    Lee, Ching Kwan

    2009-01-01

    WP 2009-14 Raw Encounters: Chinese Managers, African WorkersCasualization in Africa’s Chinese Enclaves by Ching Kwan Leeapproval. Raw Encounters: Chinese Managers, African Workers

  16. The Drying Rates of Raw Paint Oils: A Comparison

    E-Print Network [OSTI]

    Brock, Frank Peterson

    1913-01-01

    . The results of some of the more important investiga­ tions upon the drying phenomena of linseed and chinawood oils are given below. i HISTORICAL Lippert has found that raw lin­ seed oil, when spread in thin films upon sheet iron, " increases in weight... until after this point was reached. 4 Orloff found that linseed oil increases in weight 15-16 percent with initial setting up at 12% when the oil is spread out into films, weighing 0.1 to 0.15 grams over an area of 108 square centimeters...

  17. Steel | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam SystemSteamSteel

  18. Recovery of iron, carbon and zinc from steel plant waste oxides using the AISI-DOE postcombustion smelting technology

    SciTech Connect (OSTI)

    Sarma, B. [Praxair, Inc., Tarrytown, NY (United States); Downing, K.B. [Fluor Daniel, Greenville, SC (United States); Aukrust, E.

    1996-09-01

    This report describes a process to recover steel plant waste oxides to be used in the production of hot metal. The process flowsheet used at the pilot plant. Coal/coke breeze and iron ore pellets/waste oxides are charged into the smelting reactor. The waste oxides are either agglomerated into briquettes (1 inch) using a binder or micro-agglomerated into pellets (1/4 inch) without the use of a binder. The iron oxides dissolve in the slag and are reduced by carbon to produce molten iron. The gangue oxides present in the raw materials report to the slag. Coal charged to the smelter is both the fuel as well as the reductant. Carbon present in the waste oxides is also used as the fuel/reductant resulting in a decrease in the coal requirement. Oxygen is top blown through a central, water-cooled, dual circuit lance. Nitrogen is injected through tuyeres at the bottom of the reactor for stirring purposes. The hot metal and slag produced in the smelting reactor are tapped at regular intervals through a single taphole using a mudgun and drill system. The energy requirements of the process are provided by (i) the combustion of carbon to carbon monoxide, referred to as primary combustion and (ii) the combustion of CO and H{sub 2} to CO{sub 2} and H{sub 2}O, known as postcombustion.

  19. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    SciTech Connect (OSTI)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide (visible as a black corrosion product) forms during anodic dissolution. The sulfide is electronically conductive, and gives an increase of several orders of magnitude in the electrode capacitance; the sulfide also causes anodic activation to persist after the pure metals and steels were removed from the thiocyanate-containing electrolyte and transferred to a thiocyanate-free electrolyte. The main practical implications of this work are that low concentrations of reduced sulfur compounds strongly affect anodic dissolution of stainless steels, and that selecting steels with elevated concentrations of chromium, nickel or molybdenum would serve to limit the anodic dissolution rate in the presence of reduced sulfur compounds.

  20. Production

    Broader source: Energy.gov [DOE]

    Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of cultivation systems.

  1. Steel Industry Technology Roadmap

    Office of Energy Efficiency and Renewable Energy (EERE)

    Introduction; Process Improvement; Iron Unit Recycling; Environment; Product Development; Notes; Glossary

  2. Microstructure-Based Computational Modeling of TRIP Steels with Dispersed Particles 

    E-Print Network [OSTI]

    Diaz, Sara Cristina

    2012-10-19

    Industries, such as the automotive industry, aim to increase the reliability of their products to match the demands and assure the safety of their clients. The proposition of a third generation advanced high strength steel is introduced...

  3. Modelling Precipitation of Carbides in Martensitic Steels

    E-Print Network [OSTI]

    Cambridge, University of

    Modelling Precipitation of Carbides in Martensitic Steels Shingo Yamasaki Darwin College appreciate Dr S. Aihara and Mr T. Tarui at Nippon Steel Corporation for giving me the opportunity to study at Nippon Steel Corporation. I am indebted to grants from the Personnel Division of Nippon Steel Corporation

  4. Recovery Act: Waste Energy Project at AK Steel Corporation Middletown

    SciTech Connect (OSTI)

    Joyce, Jeffrey

    2012-06-30

    In 2008, Air Products and Chemicals, Inc. (“Air Products”) began development of a project to beneficially utilize waste blast furnace “topgas” generated in the course of the iron-making process at AK Steel Corporation’s Middletown, Ohio works. In early 2010, Air Products was awarded DOE Assistance Agreement DE-EE002736 to further develop and build the combined-cycle power generation facility. In June 2012, Air Products and AK Steel Corporation terminated work when it was determined that the project would not be economically viable at that time nor in the foreseeable future. The project would have achieved the FOA-0000044 Statement of Project Objectives by demonstrating, at a commercial scale, the technology to capture, treat, and convert blast furnace topgas into electric power and thermal energy.

  5. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

  6. Dry film lubricant for difficult drawing applications of galvanized steels

    SciTech Connect (OSTI)

    Wakano, Shigeru; Sakane, Tadashi; Hirose, Yozou . Iron and Steel Research Lab.); Matsuda, Naomichi; Onodera, Show . Oleo Chemicals Research Lab.)

    1993-09-01

    Press formability of metals sheets is considered to depend on surface lubricity, press forming condition and mechanical properties of the metal sheets. In Zn and Zn-alloy plated steel sheets with heavy coatings, surface lubricity is the most important property. This is because the low melting temperature and low hardness of the plated layer occasionally cause microscopic galling through deformation at the beads of dies which may, consequently, result in sheet breakage. Press formability of Zn and Zn-alloy plated steel sheets with heavy coating weight has been improved by the use of a high viscosity lubricant oil and a Fe-Zn alloy flash-plating on galvannealed steel. However, the use of high viscosity lubricant oils created problems with oil staining and removal before painting. An alloy flash plating results in appreciably higher production costs. This article describes the characteristics of a thin film dry lubricant, Super S-coat, as a new countermeasure, which will overcome these problems.

  7. Great Lakes Steel -- PCI facility

    SciTech Connect (OSTI)

    Eichinger, F.T. [BMH Claudius Peters AG, Buxtehude (Germany); Dake, S.H.; Wagner, E.D.; Brown, G.S. [Raytheon Engineers and Constructors, Pittsburgh, PA (United States)

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  8. Electrochemical Dezincing of Steel Scrap

    Office of Energy Efficiency and Renewable Energy (EERE)

    Half of the steel produced in the United States is derived from scrap. With zinc-coated prompt scrap increasing fivefold since 1980, steelmakers are feeling the effect of increased contaminant...

  9. Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining AutoSteel Partnership: AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS...

  10. MICROSTRUCTURE AND PROPERTIES OF DUAL PHASE STEELS CONTAINING FINE PRECIPITATES

    E-Print Network [OSTI]

    Gau, J.S.

    2014-01-01

    phase steels subjected to intercritical annealing followedphase steels sub- jected to intercritical annealing followedof steels fast quenched after intercritical annealing is a

  11. Analysis of the raw data of sample plots in NFIMAP Cycle IV ...

    Open Energy Info (EERE)

    Desktop Application ComplexityEase of Use: Not Available Website: www.leafasia.orglibraryusaid-leaf-analysis-raw-date-sample-plots-nfi Cost: Free Language: English Logo:...

  12. Hydrogen embrittlement of structural steels.

    SciTech Connect (OSTI)

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline using a relevant structural integrity model, such as that in ASME B31.12. A second objective of this project is to enable development of micromechanics models of hydrogen embrittlement in pipeline steels. The focus of this effort is to establish physical models of hydrogen embrittlement in line pipe steels using evidence from analytical techniques such as electron microscopy. These physical models then serve as the framework for developing sophisticated finite-element models, which can provide quantitative insight into the micromechanical state near defects. Understanding the micromechanics of defects can ensure that structural integrity models are applied accurately and conservatively.

  13. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect (OSTI)

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on “Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels”; and, (5) Published report on “The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels”. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  14. Apparatus and method for production of methanethiol

    DOE Patents [OSTI]

    Agarwal, Pradeep K.; Linjewile, Temi M.; Hull, Ashley S.; Chen, Zumao

    2006-02-07

    A method for the production of methyl mercaptan is provided. The method comprises providing raw feed gases consisting of methane and hydrogen sulfide, introducing the raw feed gases into a non-thermal pulsed plasma corona reactor, and reacting the raw feed gases within the non-thermal pulsed plasma corona reactor with the reaction CH4+H2S.fwdarw.CH3SH+H2. An apparatus for the production of methyl mercaptan using a non-thermal pulsed plasma corona reactor is also provided.

  15. Saturation in ``nonmagnetic'' stainless steel C. Weber and J. Fajansa)

    E-Print Network [OSTI]

    Fajans, Joel

    Saturation in ``nonmagnetic'' stainless steel C. Weber and J. Fajansa) Department of Physics July 1998 Scientific equipment often uses ``nonmagnetic'' stainless steel, relying on the steel's nonmagnetic behavior to leave external magnetic fields unaltered. However, stainless steel's permeability can

  16. Cast CF8C-Plus Stainless Steel for Turbocharger Applications

    SciTech Connect (OSTI)

    Maziasz, P.J.; Shyam, A.; Evans, N.D.; Pattabiraman, K. (Honeywell Turbo Technologies

    2010-06-30

    The purpose of this Cooperative Research and Development Agreement (CRADA) project is to provide the critical test data needed to qualify CF8C-Plus cast stainless steel for commercial production and use for turbocharger housings with upgraded performance and durability relative to standard commercial cast irons or stainless steels. The turbocharger technologies include, but are not limited to, heavy-duty highway diesel engines, and passenger vehicle diesel and gasoline engines. This CRADA provides additional critical high-temperature mechanical properties testing and data analysis needed to quality the new CF8C-Plus steels for turbocharger housing applications.

  17. White(etching!matter!in!bearing!steel! Part1:!Controlled(cracking!of!52100!steel!

    E-Print Network [OSTI]

    Cambridge, University of

    ! quenched! and! untempered! steel! normally! used! in! the! manufacture! of! bearings.!The!varieties!of!cracks!studied!include!sparsely!distributed!martensite(lubricant!interactions,!or!hydrogen!trapping!can!be!studied!further.! ! Keywords:!bearing!steel,!indentation!cracks,!cracked!martensite,!grain(boundary!decohesion,! surface! 1! White(etching!matter!in!bearing!steel! Part1:!Controlled(cracking!of!52100!steel! ! W

  18. Modelling Precipitation of Carbides in Martensitic Steels

    E-Print Network [OSTI]

    Yamasaki, Shingo

    The purpose of this work was to model carbide precipitation in steels of a quaternary system which includes two substitutional elements. The work focuses on secondary hardening steels which are used for high-strength components, where hydrogen...

  19. H-Series Cast Austenitic Stainless Steels

    Broader source: Energy.gov [DOE]

    Cast H-Series austenitic steels are used extensively in several industries for a broad range of high-temperature applications. The H-Series stainless steels have evolved over many years of complex...

  20. Extraordinary Ductility in Albearing TRIP Steel

    E-Print Network [OSTI]

    Cambridge, University of

    ferrite that is normally introduced into TRIP­assisted steels by intercritical annealing or continuousExtraordinary Ductility in Al­bearing ­TRIP Steel By H. L. Yi1 , K. Y. Lee2 and H. K. D. H strength and elongation which are not available with current steels used in the manufacture of automobiles

  1. MICROSTRUCTURE OF SUPER-DUPLEX STAINLESS STEELS

    E-Print Network [OSTI]

    Cambridge, University of

    MICROSTRUCTURE OF SUPER-DUPLEX STAINLESS STEELS By Shahriar Sharafi St. Edmund College Department of Sweden for providing the materials. IV #12;ABSTRACT Corrosion resistant stainless steels with a mixed microstructure of o-ferrite and austenite in approximately equal proportion are called "duplex stainless steels

  2. Tensile Properties of Austenitic Stainless Steel

    E-Print Network [OSTI]

    Cambridge, University of

    Tensile Properties of Austenitic Stainless Steel by Iqbal Shah Corpus Christi College, Cambridge;Abstract The short-term mechanical properties of austenitic stainless steels can be affected by a myriad of factors. Materials scientists conduct countless trials to find new steel compositions, in an attempt

  3. Tensile Properties of Austenitic Stainless Steel

    E-Print Network [OSTI]

    Cambridge, University of

    Tensile Properties of Austenitic Stainless Steel by Iqbal Shah Corpus Christi College, Cambridge; Abstract The short­term mechanical properties of austenitic stainless steels can be affected by a myriad of factors. Materials scientists conduct countless trials to find new steel compositions, in an attempt

  4. Relationship between Material Properties and Local Formability of DP980 Steels

    SciTech Connect (OSTI)

    Choi, Kyoo Sil; Soulami, Ayoub; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.; Xu, Le; Barlat, Frederic

    2012-04-24

    A noticeable degree of inconsistent forming behaviors has been observed for the 1st generation advanced high strength steels (AHSS) in production, and they appear to be associated with the inherent microstructural-level inhomogeneities for various AHSS. This indicates that the basic material property requirements and screening methods currently used for the mild steels and high strength low alloys (HSLA) are no longer sufficient for qualifying today’s AHSS. In order to establish more relevant material acceptance criteria for AHSS, the fundamental understandings on key mechanical properties and microstructural features influencing the local formability of AHSS need to be developed. For this purpose, in this study, DP980 was selected as model steels and eight different types of DP980 sheet steels were acquired from various steel suppliers. Various experiments were then performed on the eight different DP980 steels such as chemical composition analysis, static tensile test, hole expansion test, channel forming test. Scanning electron microscope (SEM) pictures of the DP980 steels were also obtained, and image processing tools were then adopted to those SEM pictures in order to quantify their various microstructural features. The results show that all DP980 steels show large discrepancy in their performance and that the tensile properties and hole expansion properties of these steels do not correlate with their local formability. According to the results up to date, it is not possible to correlate the microstructural features alone to the macroscopically measured deformation behaviors. In addition to image analysis, other experiments (i.e., nano-indentation test) are also planned to quantify the individual phase properties of the various DP steels.

  5. Building a High Performance Raw Disk Subsystem for Alpha/Linux

    SciTech Connect (OSTI)

    Garlick,J

    2001-07-02

    The Linux kernel version 2.2.19 lacks UNIX-style raw disk support, and its SCSI layer is optimized for small transfer sizes. This report describes kernel patches to add raw disk support and enhance performance in the SCSI layer and QLA2x00 Fibre Channel device driver for large transfer sizes. Benchmarks demonstrate raw disk performance of 191 megabytes/second write, 176 megabytes/second read for one megabyte random I/O on a Compaq ES40 computer system with two QLogic QLA2200F Fibre Channel host bus adapters, each connected to two Ciprico RF7010 arrays on arbitrated loop.

  6. Wrought Cr--W--V bainitic/ferritic steel compositions

    DOE Patents [OSTI]

    Klueh, Ronald L.; Maziasz, Philip J.; Sikka, Vinod Kumar; Santella, Michael L.; Babu, Sudarsanam Suresh; Jawad, Maan H.

    2006-07-11

    A high-strength, high-toughness steel alloy includes, generally, about 2.5% to about 4% chromium, about 1.5% to about 3.5% tungsten, about 0.1% to about 0.5% vanadium, and about 0.05% to 0.25% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy is heated to an austenitizing temperature and then cooled to produce an austenite transformation product.

  7. Assessment of Global Buckling and Fatigue Life for Steel Catenary RIser by Hull-Riser-Mooring Coupled Dynamic Analysis Program 

    E-Print Network [OSTI]

    Eom, Taesung

    2013-08-01

    Steel Catenary Riser (SCR) is a popular solution for a floating production facility in the deep and ultra-deep ocean. In the analysis of SCR, the behavioral characteristics are investigated to check the failure modes by ...

  8. Validation of Innovative Exploration Technologies for Newberry Volcano: Raw data used to prepare the Gravity Report by Zonge 2012

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Jaffe, Todd

    2012-01-01

    Validation of Innovative Exploration Technologies for Newberry Volcano: Raw data used to prepare the Gravity Report by Zonge 2012

  9. Validation of Innovative Exploration Technologies for Newberry Volcano: Seismic data - raw taken by Apex Hipoint for 1st test 2012

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Jaffe, Todd

    2012-01-01

    Validation of Innovative Exploration Technologies for Newberry Volcano: Seismic data - raw taken by Apex Hipoint for 1st test 2012

  10. Validation of Innovative Exploration Technologies for Newberry Volcano: Seismic data - raw taken by Apex Hipoint for 1st test 2012

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Jaffe, Todd

    Validation of Innovative Exploration Technologies for Newberry Volcano: Seismic data - raw taken by Apex Hipoint for 1st test 2012

  11. Validation of Innovative Exploration Technologies for Newberry Volcano: Raw data used to prepare the Gravity Report by Zonge 2012

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Jaffe, Todd

    Validation of Innovative Exploration Technologies for Newberry Volcano: Raw data used to prepare the Gravity Report by Zonge 2012

  12. Production of precipitated calcium carbonate from industrial by-product slags (Slag2PCC)

    E-Print Network [OSTI]

    Zevenhoven, Ron

    Production of precipitated calcium carbonate from industrial by-product slags (Slag2PCC) Saostetun silicates, can be found in industrial waste materials and by-products besides its natural sources (Huijgen this makes iron- 304 #12;and steelmaking slags attractive raw materials for carbonation. The product from

  13. Raw material inventory planning in a serial system with warehouse capacity

    E-Print Network [OSTI]

    Choi, Jason Jinho

    2014-01-01

    The thesis explores inventory management principles in the context of a storage capacity constrained warehouse. Amgen Inc. is building a new manufacturing facility in Singapore. Due to internal raw material warehouse ...

  14. Anti-inflammatory Effect of Vigna Unguiculata Polyphenols in Raw 264.7 Macrophages 

    E-Print Network [OSTI]

    Siska, Karla P

    2013-04-29

    for phenolic content and composition using UV-Visible Spectroscopy and HPLC; antioxidant activation mechanism (AOX) by oxygen radical absorbance capacity (ORAC). Anti-inflammatory activity was measured via NF-?B activation in Raw 264.7 macrophages challenged...

  15. Saving Your Data (Data Transfer) Transfer Raw Data to Another Computer

    E-Print Network [OSTI]

    California at San Diego, University of

    Saving Your Data (Data Transfer) Transfer Raw Data to Another Computer 1. Open a terminal 2 the Data Manager window 2. Right click the scan you want to save or the whole study and select "Transfer

  16. Final Scientific Report - "Novel Steels for High Temperature Carburizing"

    SciTech Connect (OSTI)

    McKimpson, Marvin G.; Liu, Tianjun; Maniruzzaman, Md

    2012-07-27

    This program was undertaken to develop a microalloy-modified grade of standard carburizing steel that can successfully exploit the high temperature carburizing capabilities of current commercial low pressure (i.e. 'vacuum') carburizing systems. Such steels can lower the amount of energy required for commercial carburizing operations by reducing the time required for deep-case carburizing operations. The specific technical objective of the work was to demonstrate a carburizing steel composition capable of maintaining a prior austenite grain size no larger than ASTM grain size number 5 after exposure to simulated carburizing conditions of 1050 C for 8 hr. Such thermal exposure should be adequate for producing carburized case depths up to about 2 mm. Such carburizing steels are expected to be attractive for use across a wide range of industries, including the petroleum, chemical, forest products, automotive, mining and industrial equipment industries. They have potential for reducing energy usage during low pressure carburizing by more than 25%, as well as reducing cycle times and process costs substantially. They also have potential for reducing greenhouse gas emissions from existing low pressure carburizing furnaces by more than 25%. High temperature carburizing can be done in most modern low pressure carburizing systems with no additional capital investment. Accordingly, implementing this technology on carburizing furnaces will provide a return on investment significantly greater than 10%. If disseminated throughout the domestic carburizing community, the technology has potential for saving on the order of 23 to 34 trillion BTU/year in industrial energy usage. Under the program, two compositions of microalloyed, coarsening-resistant low alloy carburizing steels were developed, produced and evaluated. After vacuum annealing at 1050oC for 8 hrs and high pressure gas quenching, both steels exhibited a prior austenite ASTM grain size number of 5.0 or finer. For comparison, a control alloy of similar composition but without the microalloy additions exhibited a duplex prior austenite grain size with grains ranging from ASTM grain size 3 down to ASTM grain size 1 after similar processing and thermal exposure. These results confirm the potential for using microalloy additions of Ti, B, Nb, Al, rare earths and/or N for austenite grain size control in Cr-Mo (i.e. 4000-series) low alloy carburizing steels. They also demonstrate that these microalloy additions will not compromise the processability of the steel; all three materials produced under the program could be hot worked readily using normal steel processing protocols. To fully realize the technical and commercial potential of these steels, there is a need to continue development work using larger-scale heats. These larger-scale heats are needed to provide adequate material for fatigue testing of quenched and tempered alloys, to conduct more complete investigations of potential alloy chemistries and to provide additional material for processing studies. It will also be beneficial to carefully review intellectual property issues associated with this family of steels, since existing Japanese patent literature suggests that significant microstructural and/or process characterization work may be needed on new materials to confirm that these materials fall outside existing patent claims.

  17. Methane production during the anaerobic decomposition of composted and raw organic refuse in simulated landfill cells 

    E-Print Network [OSTI]

    West, Margrit Evelyn

    1995-01-01

    Methane contributes 20% annually to increases in global warming, and is explosive at concentrations of 5-15% in air. Landfills contribute 15% to total methane emissions. This study was conducted to determine the potential decrease in methane...

  18. The thermal performance of steel-framed walls

    SciTech Connect (OSTI)

    Barbour, C.E. [NAHB Research Center, Upper Marlboro, MD (United States). Building Systems Div.; Goodrow, J. [Holometrix, Bedford, MA (United States)

    1995-12-31

    Thermal bridges are areas in constructions that have highly conductive materials, allowing higher heat transfer through less conductive areas. In a wall, thermal bridges can increase heat loss, cause dust to accumulate on the studs (ghosting) due to temperature distribution, and cause condensation to form in and on the walls. The effects of thermal bridges are often misunderstood by engineers, buildings, and manufacturers of construction products. This study attempts to provide a better understanding of the effects of thermal bridges in steel-framed walls, as well as information leading to improved methods of predicting R-value of walls containing thermal bridges. An improved method for estimating R-value would allow an equitable comparison of thermal performance with other construction types and materials. This would increase the number of alternative materials for walls available to designers, thus allowing them the freedom to correctly choose the optimum choice for construction. In order to arrive at an improved method, experimental data on the heat transfer characteristics of steel-framed walls were collected. Twenty-three wall samples were tested in a calibrated hot box (ASTM C976) to measure the thermal performance of steel-framed wall systems. The tests included an array of stud frame configurations, exterior sheathing, and fiberglass batt insulations. Other studies of thermal bridging in steel-framed walls have not included the use of insulating sheathing, which reduces the extent of the thermal bridges and improves total thermal performance. The purpose of the project was to provide measured R-values for commonly used steel-framed wall configurations and to improve R-value estimating methods. Also, detailed monitoring of temperature gradients in the test walls combined with numerical analysis provided new insights into heat transfer phenomena concerning thermal bridges.

  19. CORROSIVITY AND COMPOSITION OF RAW AND TREATED PYROLYSIS OILS

    SciTech Connect (OSTI)

    Keiser, Jim; Howell, Michael; Connatser, Raynella M.; Lewis, Sam; Elliott, Douglas C.

    2012-10-14

    Fast pyrolysis offers a relatively low cost method of processing biomass to produce a liquid product that has the potential for conversion to several types of liquid fuels. The liquid product of fast pyrolysis, known as pyrolysis oil or bio-oil, contains a high oxygen content primarily in the form of water, carboxylic acids, phenols, ketones and aldehydes. These oils are typically very acidic with a Total Acid Number that is often in the range of 50 to 100, and previous studies have shown this material to be quite corrosive to common structural materials. Removal of at least some of the oxygen and conversion of this oil to a more useful product that is considerably less corrosive can be accomplished through a hydrogenation process. The product of such a treatment is considered to have the potential for blending with crude oil for processing in petroleum refineries. Corrosion studies and chemical analyses have been conducted using as produced bio-oil samples as well as samples that have been subjected to different levels of oxygen removal. Chemical analyses show treatment affected the concentrations of carboxylic acids contained in the oil, and corrosion studies showed a positive benefit of the oxygen removal. Results of these studies will be presented in this paper.

  20. Ammonia removal process upgrade to the Acme Steel Coke Plant

    SciTech Connect (OSTI)

    Harris, J.L. [Acme Steel Co., Chicago, IL (United States). Chicago Coke Plant

    1995-12-01

    The need to upgrade the ammonia removal process at the Acme Steel Coke Plant developed with the installation of the benzene NESHAP (National Emission Standard for Hazardous Air Pollutants) equipment, specifically the replacement of the final cooler. At Acme Steel it was decided to replace the existing open cooling tower type final cooler with a closed loop direct spray tar/water final cooler. This new cooler has greatly reduced the emissions of benzene, ammonia, hydrogen sulfide and hydrogen cyanide to the atmosphere, bringing them into environmental compliance. At the time of its installation it was not fully recognized as to the effect this would have on the coke oven gas composition. In the late seventies the decision had been made at Acme Steel to stop the production of ammonia sulfate salt crystals. The direction chosen was to make a liquid ammonia sulfate solution. This product was used as a pickle liquor at first and then as a liquid fertilizer as more markets were developed. In the fall of 1986 the ammonia still was brought on line. The vapors generated from the operation of the stripping still are directed to the inlet of the ammonia absorber. At that point in time it was decided that an improvement to the cyclical ammonia removal process was needed. The improvements made were minimal yet allowed the circulation of solution through the ammonia absorber on a continuous basis. The paper describes the original batch process and the modifications made which allowed continuous removal.

  1. Seismic Performance and Design of Steel Plate Shear Walls with Low Yield Point Steel Infill Plates

    E-Print Network [OSTI]

    Zirakian, Tadeh

    2013-01-01

    Bhowmick A.K. (2009a). Seismic Analysis and Design of Steeland Grondin G.Y. (2009b). “Seismic analysis of steel plateand Bhagwagar T. (2002). “Seismic retrofit of flexible steel

  2. STUDENT STEEL BRIDGE COMPETITION The mission of the Student Steel Bridge Competition (SSBC) is to supplement

    E-Print Network [OSTI]

    Stuart, Steven J.

    1 STUDENT STEEL BRIDGE COMPETITION 2012 RULES #12;2 MISSION The mission of the Student Steel Bridge individuals in the Student Steel Bridge Competition without regard to race, ethnicity, religion, age, gender, sexual orientation, nationality, or physical challenges. Bridge teams should be inclusive and open

  3. Transformation induced plasticity assisted steels: stress or strain affected martensitic

    E-Print Network [OSTI]

    Cambridge, University of

    Transformation induced plasticity assisted steels: stress or strain affected martensitic induced martensitic transformation of the retained austenite in TRIP assisted steels. The authors begin transformation? S. Chatterjee and H. K. D. H. Bhadeshia* Transformation induced plasticity (TRIP) assisted steels

  4. Iron and Steel (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron and Steel (2010 MECS) Iron and Steel (2010 MECS) Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) Energy use data source: 2010 EIA MECS...

  5. Mag-Foot: a steel bridge inspection robot

    E-Print Network [OSTI]

    Asada, Harry

    A legged robot that moves across a steel structure is developed for steel bridge inspection. Powerful permanent magnets imbedded in each foot allow the robot to hang from a steel ceiling powerlessly. Although the magnets ...

  6. HEAT TREATMENT AND CHARACTERIZATION OF DUPLEX 1010 AND 1020 STEELS

    E-Print Network [OSTI]

    Young, M.J.

    2010-01-01

    1020 steels were subjected to the two phase * " annealingof steel. A viable alternative utilizes annealing in the twoAnnealing (1010). The-.initial microstructure is important in the duplex proc­ essing of steel, and

  7. Modelling simultaneous precipitation reactions in austenitic stainless steels.

    E-Print Network [OSTI]

    Cambridge, University of

    Modelling simultaneous precipitation reactions in austenitic stainless steels. T. Sourmail and H. K developed for simultaneous precipitation reactions in austenitic stainless steels, taking into account for important phases in creep-resistant austenitic stainless steels. 1 Introduction Precipitation phenomena

  8. PROTON INDUCED SWELLING IN TYPE 316 STAINLESS STEEL

    E-Print Network [OSTI]

    Srivastava, A.K.

    2010-01-01

    Damage in an Austenitic Stainless Steel, USAEC Report ORNL-Formation in Austenitic Stainless Steel, Ref. 5, p. 142. D.and Nicke1- Irradiated 304 Stainless Steel, Ref. 5, p. 499.

  9. FERRITE STRUCTURE AND MECHANICAL PROPERTIES OF LOW ALLOY DUPLEX STEELS

    E-Print Network [OSTI]

    Hoel, R.H.

    2013-01-01

    and Properties of Dual-Phase Steels, R. A. Kot and J. W.Formable HSLA and Dual Phase Steels, A. T. Davenport, ed. ,Formable HSLA and Dual Phase Steels, A. T. Davenport, ed. ,

  10. MICROSTRUCTURE AND PROPERTIES OF DUAL PHASE STEELS CONTAINING FINE PRECIPITATES

    E-Print Network [OSTI]

    Gau, J.S.

    2014-01-01

    and Properties of Dual-Phase Steels, R. A. Kot and J. W.of Niobium Microalloyed Dual- Phase Steel, MetallurgicalAND PROPERTIES OF DUAL PHASE STEELS CONTAINING FINE

  11. EIA's Natural Gas Production Data

    Reports and Publications (EIA)

    2009-01-01

    This special report examines the stages of natural gas processing from the wellhead to the pipeline network through which the raw product becomes ready for transportation and eventual consumption, and how this sequence is reflected in the data published by the Energy Information Administration (EIA).

  12. A review and update of advancements in clean cast steel technology

    SciTech Connect (OSTI)

    Blair, M.; Monroe, R.W.; Griffin, J.A.

    1999-07-01

    The Steel Founders' Society of America Quality Assurance Task Force identified oxide macroinclusions as a universal problem experienced by users of steel castings. SFSA along with the Department of Commerce and the Department of Energy have sponsored research directed at reducing the occurrence of macroinclusions in steel castings. The Clean Cast Steel Technology program has investigated melting practice, pouring practice, gating practice, ladle treatment, and special devices such as filtration and analog simulation of mold pouring and filling. In-plant trials have demonstrated a dramatic improvement in casting quality with submerged pouring of steel castings. Research is currently underway in optimizing foundry melting practice to reduce macroinclusions. A 30--50% reduction in macroinclusion occurrence has been observed in production castings at the foundries participating in the trials. Analog simulation and in-plant trials of pouring practices have demonstrated that poor gating practice can increase air entrainment and oxide inclusions. Ladle treatments such as calcium wire injection has been demonstrated in plant trials to significantly reduce oxide defects in steel castings. Experiments have been conducted at participating foundries to examine the benefits of filtration on casting quality. Filtration has been shown to reduce rework and scrap by 70% in some cases.

  13. Development of Steel Fastener Nano-Ceramic Coatings for Corrosion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium Parts (AMD-704) Development of Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium...

  14. Development of 3rd Generation Advanced High Strength Steels ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    3rd Generation Advanced High Strength Steels (AHSS) with an Integrated Experimental and Simulation Approach Development of 3rd Generation Advanced High Strength Steels (AHSS) with...

  15. First Generation Advanced High-Strength Steels Deformation Fundamental...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Generation Advanced High-Strength Steels Deformation Fundamentals First Generation Advanced High-Strength Steels Deformation Fundamentals 2012 DOE Hydrogen and Fuel Cells Program...

  16. Post Irradiation Examination of Stainless Steel Cladding from...

    Office of Environmental Management (EM)

    Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation Experiment Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation...

  17. CARBON DIFFUSION ACROSS DISSIMILAR STEEL WELDS

    E-Print Network [OSTI]

    Cambridge, University of

    CARBON DIFFUSION ACROSS DISSIMILAR STEEL WELDS By Julia Margaret Race St. John's College, Cambridge. 111 #12;#12;ABSTRACT Dissimilar steel welds are used extensively in the power generation industry to the high alloy side of the weld. This leaves an area on one side of the weld denuded of carbon

  18. Transformation texture of allotriomorphic ferrite in steel

    E-Print Network [OSTI]

    Cambridge, University of

    Transformation texture of allotriomorphic ferrite in steel D. W. Kim1 , R. S. Qin1 and H. K. D. H into martensite or bainite are well established because the process by which the parent lattice is transformed within the austenite before its transformation. Keywords: Allotriomorphic ferrite, Steel, Texture, Dual

  19. Method for welding chromium molybdenum steels

    DOE Patents [OSTI]

    Sikka, Vinod K. (Clinton, TN)

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  20. STRAIN AGING OF AUSTENITIC HADFIELD MANGANESE STEEL

    E-Print Network [OSTI]

    Grujicic, Mica

    STRAIN AGING OF AUSTENITIC HADFIELD MANGANESE STEEL W. S. OWEN1 { and M. GRUJICIC2 1 Department®eld steel is discussed in terms of the interstitial octahedron, local-order model, which de®nes order on the metal sublattice are frozen on sites determined either by the high-temperature equilibrium anneal

  1. Product Refrigerator Freezer Fresh, in shell 4 to 5 weeks Don't freeze

    E-Print Network [OSTI]

    Burke, Peter

    with USDA seal, unopened 2 weeks Don't freeze well Raw Hamburger, Ground & Stew Meat Hamburger & stew meats just before using. · If freezing meat and poultry in its original package longer than 2 monthsProduct Refrigerator Freezer Eggs Fresh, in shell 4 to 5 weeks Don't freeze Raw yolks, whites 2

  2. Response Analysis of the Deepwater Steel Lazy-Wave Riser for the

    E-Print Network [OSTI]

    Wood, Stephen L.

    of a traditional operation unit of a Floating Production Storage Off-loading (FPSO) system with a simple Steel and strength response performance. In this paper, the feasibility, of developing a turret moored FPSO developing an FPSO-SLWR operation unit as feasible. #12;v Table of Contents Abstract

  3. How Godzilla Ate Pittsburgh: The Long Rise of the Japanese Iron and Steel Industry, 1900–1973

    E-Print Network [OSTI]

    Bernard Elbaum

    2007-01-01

    regard to recurrent raw material problems. Policy success inhighly uncertain, with raw materials posing the main risk,peculiarities of Japanese raw materials (Iida 1980: 40–44).

  4. ITP Steel: Steel Industry Energy Bandwidth Study October 2004

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (or 15.9 MBtuton) a Good practice data for ironmaking includes pelletizing; includes lime production (6.1 10 6 tons x 6.25 MBtuton 0.038 Q); oxygen production (3 x 10 8 1,000...

  5. RAW: A Relational Algebra for the Web Thorsten Fiebig Jurgen Weiss Guido Moerkotte

    E-Print Network [OSTI]

    Mannheim, Universität

    RAW: A Relational Algebra for the Web Thorsten Fiebig J¨urgen Weiss Guido Moerkotte Lehrstuhl f.uni­mannheim.de Abstract The main idea underlying the paper is to extend the relational algebra such that it becomes them at the domain level. Additionally to the known domains (int, bool, float, string), we introduce

  6. 1 Raw Data is Ugly Graphical representations of data always look pretty in newspapers, magazines

    E-Print Network [OSTI]

    DeMaio, Joe

    data sets. 3 #12;2 Pie Charts Pie charts are a visual method for displaying the categories of a collection of data. The size of a slice of the pie chart is proportional to the percentage of data this data in a pie chart. We can label the slices with either the raw numbers of percentages for each

  7. BEHAVIOR OF BRIDGE DECKS REINFORCED WITH MMFX STEEL HATEM SELIEM

    E-Print Network [OSTI]

    steel in bridge decks. The paper also presents the effects bending MMFX steel bars on their tensile, Corrosion, High-Strength Steel, MMFX, Flexure, Punching Shear. ABSTRACT This paper describes the behavior reinforcement. In addition, for the new steel to be accepted as transverse reinforcement, the effects of bending

  8. Steels for Bearings H. K. D. H. Bhadeshia

    E-Print Network [OSTI]

    Cambridge, University of

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6 Microcracking 33 7 Spheroidise Annealing 34 8 Steels for Aerospace Bearings 41 8.1 SpecialSteels for Bearings H. K. D. H. Bhadeshia May 5, 2011 Director, SKF University Technology Centre for Steels Tata Steel Professor of Metallurgy University of Cambridge Materials Science and Metallurgy

  9. Lessons Learned from Raw Treatment in the Slovak Republic - Minimization for Final Disposal

    SciTech Connect (OSTI)

    Hanusik, V.; Hladky, E.; Krajc, T.; Pekar, A.; Stubna, M.; Urbanec, M. [Milan Zatkulak, VUJE, a.s., Trnava (Slovakia); Ehn, L.; Kover, M.; Remias, V.; Slezak, M. [JAVYS, a.s., Bohunice (Slovakia)

    2008-07-01

    This paper is referring about the utilization of technologies for the treatment and conditioning of low and intermediate level RAW from operation and decommissioning of nuclear facilities in Slovakia. This experience represents more than 116 reactor years of NPP operation, mainly of NPPs equipped with VVER 440 reactors, 30 years of decommissioning activities, 27 years of development and operation of technologies for the treatment and conditioning of RAW and 7 years of LLW and ILW final repository operation. These technologies are located in two localities: Jaslovske Bohunice and Mochovce. The complex treatment and conditioning center (cementation, bituminization, incineration, vitrification, fragmentation and compacting) for almost all types of radioactive waste is located in Jaslovske Bohunice NPP site. The treatment and conditioning center for liquid radioactive waste (cementation and bituminization) and the surface type repository for LLW and ILW final disposal are located in Mochovce area. The treated waste forms are disposed to repository in cubical Fiber Reinforced Concrete (FRC) containers. The experience from the phase of technology development and the phase of technology modifications for various types of RAW, the experience from long term operation of technologies and the experience from transportation of original and packed wastes are described in this paper. The method of optimally combined technology utilization in order to maximize the radionuclide inventory at the same time with respect of disposal safety limitations of repository is described, too. The significant RAW volume reduction for final disposal was achieved through mediation of the combination of treatment and conditioning technologies. The disposal of treated RAW in cubic FRC containers allowed the optimal utilization of volume and radiological capacity of LLW and ILW repository in Mochovce and the fulfillment of determined safety requirements at the same time. (authors)

  10. Trends in End-Use Industries to Shape Growth in Global Forest Products Market, According to a New Report by Global Industry Analysts

    E-Print Network [OSTI]

    , such as origin of raw materials, and manufacturing process. Globalization offers several benefits to the industry technologically improved products. Globalization has also brought about a gradual change, with sourcing of raw materials shifting to emerging forest producing regions. Demand for forest products is also determined

  11. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOE Patents [OSTI]

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  12. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOE Patents [OSTI]

    Thomas, Gareth (Berkeley, CA); Ahn, Jae-Hwan (Albany, CA); Kim, Nack-Joon (Laramie, WY)

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  13. Light Steel Framing: Improving the Integral Design 

    E-Print Network [OSTI]

    Amundarain, Aitor; Torero, Jose L; Usmani, Asif; Al-Remal, Ahmad M

    2006-09-11

    Light Steel Framing has been extensively used in cold climate countries due to its good thermal and structural behaviour. Improved thermal behaviour results in positive environmental impact essential for sustainable ...

  14. Study of Alumina in Austenitic Stainless Steels 

    E-Print Network [OSTI]

    Wang, Chung

    2014-12-18

    transformation through temperature, as opposed to mechanical stresses, the martensite start temperature is calculated through the Ishida model. The addition of aluminum to an austenitic stainless steel composition can alloy for the growth of alumina oxide...

  15. Hydrogen compatibility handbook for stainless steels

    SciTech Connect (OSTI)

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  16. Prevention of Hydrogen Embrittlement in Steels

    E-Print Network [OSTI]

    Bhadeshia, H. K. D. H.

    2015-01-01

    The essential facts about the nature of the hydrogen embrittlement of steels have now been known for 140 years. It is diffusible hydrogen that is harmful to the toughness of iron. It follows, therefore, that the harmful influence of diffusible...

  17. HotEye® Steel Surface Inspection System

    Broader source: Energy.gov [DOE]

    A new inspection system, the HotEye® Rolled Steel Bar (RSB) System, has been developed and demonstrated by OG Technologies (OGT) Inc., with the help of both a NICE3 grant and a project under the...

  18. Instrumentation of Steel Const. Award to CE 

    E-Print Network [OSTI]

    Unknown

    2011-08-17

    Overheight vehicle impact to bridge decks is a major problem in the transportation networks in the United States. An important factor that causes this problem is inadequate vertical clearance of bridges. Using steel pedestals to elevate bridge decks...

  19. Surface Roughness of Stainless Steel Bender Mirrors for Focusing Soft X-rays

    E-Print Network [OSTI]

    2005-01-01

    Surface Roughness of Stainless Steel Bender Mirrors forWe have used polished stainless steel as a mirror substratefor smooth polishing. Stainless steel is stronger and can be

  20. Beam Energy Scaling on Ion-Induced Electron Yield from K+ Impact on Stainless Steel

    E-Print Network [OSTI]

    2006-01-01

    Yield from K + Impact on Stainless Steel Michel Kireeff CovoThe K + ions hit the stainless steel target with energy upenergies hitting stainless steel target obtained from

  1. THE DEVELOPMENT OF NICKEL-FREE AUSTENITIC STAINLESS STEELS FOR AMBIENT AND CRYOGENIC APPLICATIONS

    E-Print Network [OSTI]

    Haddick, Glen T.

    2011-01-01

    OF NICKEL-FREE AUSTENITIC STAINLESS STEELS FOR AMBIENT ANDOF NICKEL-FREE AUSTENITIC STAINLESS STEELS FOR AMBIENT ANDOF NICKEL-FREE AUSTENITIC STAINLESS STEELS FOR AMBIENT AND

  2. Protective coating on stainless steel interconnect for SOFCs: Oxidation kinetics and electrical properties

    E-Print Network [OSTI]

    Chen, Xuan; Hou, Peggy Y.; Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2004-01-01

    PROTECTIVE COATING ON STAINLESS STEEL INTERCONNECT FORcoatings on commercial stainless steel alloys that allow forTABLES Table 1. Stainless steel composition in Weight%

  3. EFFECTS OF MORPHOLOGY ON THE MECHANICAL BEHAVIOR OF DUAL PHASE Fe/Si/C STEELS

    E-Print Network [OSTI]

    Kim, N.J.

    2012-01-01

    and ductility in dual phase steels. However, it seems thatmechanical behavior of dual phase steels. ACKNOWLEDGEMENTSL INTRODUCTION Dual phase steels whose structures consist of

  4. Mechanical properties and microstructures of dual phase steels containing silicon, aluminum and molybdenum

    E-Print Network [OSTI]

    Neill, Thomas John O'

    2011-01-01

    AND MICROSTRUCTURES OF DUAL PHASE STEELS CONTAINING SILICON,and Microstructures of Dual Phase Steels Containing Silicon,microstructures of selected dual-phase steels in which the

  5. High strength, high ductility low carbon steel

    DOE Patents [OSTI]

    Koo, Jayoung (Berkeley, CA); Thomas, Gareth (Berkeley, CA)

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  6. The Underground Corrosion of Selected Type 300 Stainless Steels After 34 Years

    SciTech Connect (OSTI)

    T. S. Yoder; M. K. Adler Flitton

    2009-03-01

    Recently, interest in long-term underground corrosion has greatly increased because of the ongoing need to dispose of nuclear waste. Additionally, the Nuclear Waste Policy Act of 1982 requires disposal of high-level nuclear waste in an underground repository. Current contaminant release and transport models use limited available short-term underground corrosion rates when considering container and waste form degradation. Consequently, the resulting models oversimplify the complex mechanisms of underground metal corrosion. The complexity of stainless steel corrosion mechanisms and the processes by which corrosion products migrate from their source are not well depicted by a corrosion rate based on general attack. The research presented here is the analysis of austenitic stainless steels after 33½ years of burial. In this research, the corrosion specimens were analyzed using applicable ASTM standards as well as microscopic and X-ray examination to determine the mechanisms of underground stainless steel corrosion. As presented, the differences in the corrosion mechanisms vary with the type of stainless steel and the treatment of the samples. The uniqueness of the long sampling time allows for further understanding of the actual stainless steel corrosion mechanisms, and when applied back into predictive models, will assist in reduction of the uncertainty in parameters for predicting long-term fate and transport.

  7. Irradiation Assisted Grain Boundary Segregation in Steels

    SciTech Connect (OSTI)

    Lu, Zheng; Faulkner, Roy G.

    2008-07-01

    The understanding of radiation-induced grain boundary segregation (RIS) has considerably improved over the past decade. New models have been introduced and much effort has been devoted to obtaining comprehensive information on segregation from the literature. Analytical techniques have also improved so that chemical analysis of layers 1 nm thick is almost routine. This invited paper will review the major methods used currently for RIS prediction: namely, Rate Theory, Inverse Kirkendall, and Solute Drag approaches. A summary is made of the available data on phosphorus RIS in reactor pressure vessel (RPV) steels. This will be discussed in the light of the predictions of the various models in an effort to show which models are the most reliable and easy to use for forecasting P segregation behaviour in steels. A consequence of RIS in RPV steels is a radiation induced shift in the ductile to brittle transition temperature (DBTT). It will be shown how it is possible to relate radiation-induced P segregation levels to DBTT shift. Examples of this exercise will be given for RPV steels and for ferritic steels being considered for first wall fusion applications. Cr RIS in high alloy stainless steels and associated irradiation-assisted stress corrosion cracking (IASCC) will be briefly discussed. (authors)

  8. Development of Steel Foam Materials and Structures

    SciTech Connect (OSTI)

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  9. Dynamic Product Assembly and Inventory Control for Maximum Profit

    E-Print Network [OSTI]

    Neely, Michael J

    2010-01-01

    We consider a manufacturing plant that purchases raw materials for product assembly and then sells the final products to customers. There are M types of raw materials and K types of products, and each product uses a certain subset of raw materials for assembly. The plant operates in slotted time, and every slot it makes decisions about re-stocking materials and pricing the existing products in reaction to (possibly time-varying) material costs and consumer demands. We develop a dynamic purchasing and pricing policy that yields time average profit within epsilon of optimality, for any given epsilon>0, with a worst case storage buffer requirement that is O(1/epsilon). The policy can be implemented easily for large M, K, yields fast convergence times, and is robust to non-ergodic system dynamics.

  10. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect (OSTI)

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  11. An ISO 8178 correlation study between raw and dilute exhaust emission sampling systems

    SciTech Connect (OSTI)

    Stotler, R.; Human, D.

    1995-12-31

    Beginning in 1996 the exhaust emissions of off-highway heavy-duty diesel engines between 175--750 hp will be regulated by the EPA. Along with the emission regulations comes the difficulty of establishing a set of standard test procedures which allow engine manufacturers and regulatory agencies to compare emissions data based on similar test methods. In order to remedy this problem, the International Organization for Standardization (ISO) has come up with an exhaust measurement procedure, ISO 8178, that can be applied worldwide to off-highway heavy-duty diesel engines. The ISO 8178 test procedure allows the exhaust emissions to be sampled with either a full flow dilute or raw sampling system. However, the preferred sampling systems are the raw gaseous and mini dilution tunnel (MDT) particulate measurement methods. The main concern of these sampling systems is the demonstration of equivalency to the full flow dilution system that is currently used for the certification of on-highway heavy-duty diesel engines. Using an in-house full flow dilution system and a recently built raw gaseous emissions bench along with a pre-existing MDT, this research was conducted to find the correlation between the two sampling systems. For the gaseous emissions of HC, NO{sub x}, and CO the correlation between the raw and full dilution sampling systems was within 7.0%, 3.0%, and 1.0% respectively. The correlation between the MDT and full dilution particulate sampling systems was within 2.5%. Additional investigation was performed in the area of MDT transfer tube length and its effect on particulate measurement. An experiment was performed to quantify the effect of a wide range of water vapor concentrations on the measurement of NO{sub x}.

  12. ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000

    Broader source: Energy.gov [DOE]

    The absolute theoretical minimum energies to produce liquid steel from idealized scrap (100% Fe) and ore (100% Fe2O3) are much lower than consumed in practice, as are the theoretical minimum energies to roll the steel into its final shape.

  13. High Mn austenitic stainless steel

    DOE Patents [OSTI]

    Yamamoto, Yukinori (Oak Ridge, TN) [Oak Ridge, TN; Santella, Michael L (Knoxville, TN) [Knoxville, TN; Brady, Michael P (Oak Ridge, TN) [Oak Ridge, TN; Maziasz, Philip J (Oak Ridge, TN) [Oak Ridge, TN; Liu, Chain-tsuan (Knoxville, TN) [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  14. Progress in the R and D Project on Oxide Dispersion Strengthened and Precipitation Hardened Ferritic Steels for Sodium Cooled Fast Breeder Reactor Fuels

    SciTech Connect (OSTI)

    Kaito, Takeji; Ohtsuka, Satoshi; Inoue, Masaki

    2007-07-01

    High burnup capability of sodium cooled fast breeder reactor (SFR) fuels depends significantly on irradiation performance of their component materials. Japan Atomic Energy Agency (JAEA) has been developing oxide dispersion strengthened (ODS) ferritic steels and a precipitation hardened (PH) ferritic steel as the most prospective materials for fuel pin cladding and duct tubes, respectively. Technology for small-scale manufacturing is already established, and several hundreds of ODS steel cladding tubes and dozens of PH steel duct tubes were successfully produced. We will step forward to develop manufacturing technology for mass production to supply these steels for future SFR fuels. Mechanical properties of the products were examined by out-of-pile and in-pile tests including material irradiation tests in the experimental fast reactor JOYO and foreign fast reactors. The material strength standards (MSSs) were tentatively compiled in 2005 for ODS steels and in 1993 for PH steel. In order to upgrade the MSSs and to demonstrate high burnup capability of the materials, we will perform a series of irradiation tests in BOR-60 and JOYO until 2015 and contribute to design study for a demonstration SFR of which operation is expected after 2025. (authors)

  15. The design of steel for high strength line pipe requiring excellent notch toughness and corrosion properties for arctic applications

    SciTech Connect (OSTI)

    DeCaux, G.; Golini, F.; Rayner, T.J.

    1998-12-31

    Due to the cold climate and environmental requirements of Alaska`s North Slope and Western Canada`s oil production areas, line pipe steels intended for use in these areas must display not only high strength as required, but superior toughness. Additionally,if the line pipe is to be used in aggressive sour gas (i.e., H{sub 2}S containing) environments it must also have excellent resistance to hydrogen induced cracking (HIC). Such a steel has been designed, through selective chemistry, clean steel-making practices, nonmetallic inclusion control, and hot mill process control, that is capable of meeting stringent line pipe specifications covering X65 grade line pipe in Arctic service temperatures. This paper also examined the effect that hot rolling finishing temperature had on notch toughness. Steel-making knowledge developed for lower strength, HIC resistant X52 grade steel has been employed for the development of a X65 grade steel. Results of trial heats will be presented.

  16. Product Innovation and Strategy, case Stora Enso

    E-Print Network [OSTI]

    and bioenergy businesses, pellets to energy #12;29 October 2007 SET presentation7 Product Innovation business Mega trends · Towards bio-economy ­ Green energy ­ Climate change / carbon footprint mitigate against CC! sustainable raw material · Bioenergy is an opportunity Residues value up New

  17. Improving quality through partnerships : development of a raw material supplier relationship management program in the biotech industry

    E-Print Network [OSTI]

    Cadena, Noramay J., 1981-

    2011-01-01

    In biotechnology, much focus is put on the science behind proteins and cells; less attention has traditionally gone to the raw materials used to produce medicines. However, in the recent past, internal and external drivers ...

  18. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    large capital costs and demonstrated the value of similar measures. * By upgrading burners in a kiln serving an important process line, the Minntac plant achieved significant...

  19. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    opportunities. The assessment confirmed the energy savings from recently installed burners and determined the potential savings from retrofitting the kilns in the plant's other...

  20. Largest Producer of Steel Products in the United States Achieves

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i nAand DOE Safety StandardsLabor Relations ActAvenue,WorkshopSignificant Energy

  1. Fracture toughness properties of low Charpy energy shelf steels

    SciTech Connect (OSTI)

    Witt, F.J.

    1980-04-01

    A low Charpy shelf steel is defined in this report as a steel which has a Charpy impact energy sufficiently low (less than 50 ft-lbs) to mitigate the determination of RT/sub NDT/ as defined by Appendix G of Section III of the ASME code. Six steels (one in both the irradiated and the unirradiated states) with Charpy shelf energies between 30 and 60 ft-lbs are evaluated. The evluation is based on an examination of the Charpy impact curves and fracture toughness parameters such as K/sub Ic/ and K/sub Ia/. One material was a low Charpy shelf steel for which both unirradiated and irradiated results are considered. Two of the materials are degraded (quenched only) carbon steels while a third is a high strength rotor forging steel. One material is a pipe steel and one is an ordinary carbon structural steel.

  2. Ferritic-martensitic steel subjected to equal channel angular extrusion 

    E-Print Network [OSTI]

    Foley, David Christopher

    2009-05-15

    Modified 9Cr-1Mo ferritic-martensitic steel (T91) has been extensively investigated as a structural material for GenIV nuclear reactors and Accelerator Driven Transmutation systems. One attractive characteristic of this steel in these applications...

  3. Friction Stir Spot Welding of Advanced High Strength Steels II...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Stir Spot Welding of Advanced High Strength Steels II Friction Stir Spot Welding of Advanced High Strength Steels II 2011 DOE Hydrogen and Fuel Cells Program, and Vehicle...

  4. First Structural Steel Erected at NSLS-II

    ScienceCinema (OSTI)

    None

    2010-01-08

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  5. Analytical modeling of composite steel-concrete frame systems 

    E-Print Network [OSTI]

    Atahan, Ali Osman

    1996-01-01

    of reinforced concrete or composite steel shapes encased in reinforced concrete (SRC), structural steel beams, and composite beam-column joints. To facilitate the modeling of inelastic deformations in joint regions, a panel element capable of representing joint...

  6. Specific grinding energy causing thermal damage in helicopter gear steels 

    E-Print Network [OSTI]

    Purushothaman, Ganesh Kumaran

    2001-01-01

    to the workpiece. From microhardness distributions in the subsurface of hardened steels, visible burn is found to be accompanied by reaustenitization of the workpiece. With burning, rehardening of the steel also occurs. Rehardening is a consequence...

  7. Enhanced Incluison Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  8. Enhanced Inclusion Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R. C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  9. Auto/Steel Partnership: Hydroforming Materials and Lubricant...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydroforming Materials and Lubricant Lightweight Rear Chassis Structures Future Generation Passenger Compartment AutoSteel Partnership: Hydroforming Materials and Lubricant...

  10. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect (OSTI)

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  11. Corrosion of carbon steels, stainless steels, and titanium in aqueous lithium bromide solution

    SciTech Connect (OSTI)

    Guinon, J.L.; Garcia-Anton, J.; Perez-Herranz, V. (Univ. Politecnica de Valencia (Spain). Dept. de Ingenieria Quimica y Nuclear); Lacoste, G. (ENSIGC, Toulouse (France))

    1994-03-01

    Effects of lithium bromide (LiBr) concentration, pH, temperature, exposure time, and the action of some inhibitors on corrosion of several carbon (C) steels, stainless steels (SS), and a titanium (Ti) alloy were studied. Corrosion rates were determined by the polarization resistance method and compared to rates determined by weight-loss measurements. Pitting potentials (E[sub p]) were evaluated in neutral LiBr solution and with different inhibitors. Pit density and average pit depth depended on the metal tested, with lowest values for Ti, the next lowest values for type 316 SS (UNS S31600), and the highest values for UNS G41350 tempered steel.

  12. The Signifance of Retained Austenite in Steels

    E-Print Network [OSTI]

    Bhadeshia, H K D H

    1980-02-05

    . Introduction 90 2. Experimental Method and Techniques 91 3. Results and Discussion 92 4. Summary 94 VIII. An Analysis o£ the Mechanical Properties and Microstructure o£ a High-Silicon Dual-Phase Steel 1. Introduction 2. De£ormation Models 3. Experimental... £ects such that the extent o£ twinning was the greatest when adjacent martensite units had twin-related lattices. The thermodynamics o£ dislocated martensites have been briefly examined, The inhomogeneous de£ormation behaviour o£ dual-phase steels has been analysed in terms...

  13. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect (OSTI)

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  14. Casting Engineer Process Research AK Steel, a leading producer of carbon, stainless and electrical steels, has an

    E-Print Network [OSTI]

    Prodiæ, Aleksandar

    AK Steel Casting Engineer ­ Process Research AK Steel, a leading producer of carbon, stainless, will act in support of primary and secondary steelmaking as well as casting operations for carbon

  15. MICROSTRUCTURAL STABILITY OF STRONG 912 wt% Cr STEELS

    E-Print Network [OSTI]

    Cambridge, University of

    viewpoint, the factors determining the long­term (105 h) stability of martensitic creep­resistant steels­design procedures. Although the paper deals with the martensitic steels, its conclusions are general ­ for this reason it is necessary to briefly explain why martensitic steels are so popular in the modern power

  16. Technical Reference on Hydrogen Compatibility of Materials Austenitic Stainless Steels

    E-Print Network [OSTI]

    Siefert, Chris

    of martensite on hydrogen embrittlement in austenitic stainless steels has not been firmly established. Although stainless steels, ' martensite, in both sensitized and nonsensitized microstructures, is associated-induced martensite [6- 8]. The role of high-nickel compositions in type 316 stainless steels can then be said

  17. Mechanisms of Tempered Martensite Embrittlement in Low Alloy Steels

    E-Print Network [OSTI]

    Ritchie, Robert

    Mechanisms of Tempered Martensite Embrittlement in Low Alloy Steels R. M. HORN AND ROBERT O strength martensitic steels, heat-treated to achieve optimum combinations of strength, ductility, and tough-quenched alloy steels in the range 250 to 450~ (tempered martensite embrittlement). Whereas there is now a large

  18. Analysis of deformation induced martensitic transformation in stainless steels

    E-Print Network [OSTI]

    Cambridge, University of

    Analysis of deformation induced martensitic transformation in stainless steels A. Das1,2,3 , P. C that the crystallographic texture due to martensitic transformation can be predicted for 18/8 austenitic stainless steel steel was prestrained and then tested in tension at a temperature where martensite was induced

  19. Technical Reference on Hydrogen Compatibility of Materials Austenitic Stainless Steels

    E-Print Network [OSTI]

    Siefert, Chris

    and corrosion resistance. Type 304 stainless steel is, however, susceptible to strain- induced martensitic in austenitic stainless steels, a' martensite, is associated with lower resistance to hydrogen embrittlementTechnical Reference on Hydrogen Compatibility of Materials Austenitic Stainless Steels: Type 304

  20. Water Modeling of Steel Flow, Air Entrainment and Filtration

    E-Print Network [OSTI]

    Beckermann, Christoph

    Water Modeling of Steel Flow, Air Entrainment and Filtration Christoph Beckermann Associate Beckermann, C., "Water Modeling of Steel Flow, Air Entrainment and Filtration," in Proceedings of the 46th, 1992. #12;Abstract This paper presents an analysis of water modeling of steel pouring to study (1) air

  1. Improving the Performance of Creep-Strength-Enhanced Ferritic Steels

    E-Print Network [OSTI]

    Pennycook, Steve

    to maximize performance of CSEF steels · Activities combine basic & applied R&D with strong power industry Steels Approach to improved CSEF steels relies on two strategies 1. Modified heat treatments: ­ Could stress-rupture results suggested reduced tendency for HAZ failures · "Standard" heat treatment: 760°C

  2. Effect of Shrinkage on Service Performance of Steel Castings

    E-Print Network [OSTI]

    Beckermann, Christoph

    Effect of Shrinkage on Service Performance of Steel Castings Richard Hardin and Christoph are summarized. Hardin, R., and Beckermann, C., "Effect of Shrinkage on Service Performance of Steel Castings An overview of the objectives and progress made by the "Integrated Design of Steel Castings for Service

  3. Spheroidisation of Hypereutectoid State of Nanostructured Bainitic Steel

    E-Print Network [OSTI]

    Cambridge, University of

    annealing [16] but such processes are impractical to adopt for general use. Nanostructured bainitic steels retards the spheroidisation process in high carbon steel during isothermal annealing [17], making it allSpheroidisation of Hypereutectoid State of Nanostructured Bainitic Steel D. Luoa , M.J. Peeta , S

  4. Characterisation of severely deformed austenitic stainless steel wire

    E-Print Network [OSTI]

    Cambridge, University of

    . Experimental procedure Stainless steel (316L) wires with 190 mm diameter in the annealed state are usedCharacterisation of severely deformed austenitic stainless steel wire H. S. Wang1 , J. R. Yang1 of 316L austenitic stainless steel has been examined using TEM and X-ray diffraction. The deformation

  5. High Surface Area Stainless Steel Brushes as Cathodes in Microbial

    E-Print Network [OSTI]

    High Surface Area Stainless Steel Brushes as Cathodes in Microbial Electrolysis Cells D O U G L show here that high surface area stainless steel brush cathodes produce hydrogen at rates. Using a stainless steel brush cathode with a specific surface area of 810 m2 /m3 , hydrogen was produced

  6. Microstructural Investigation of Co-rolled Nanocrystalline Stainless Steel Sheets

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Microstructural Investigation of Co-rolled Nanocrystalline Stainless Steel Sheets Delphine RetraintL austenitic stainless steel is commonly used in the food, chemical or petrochemical industries stainless steel plates of dimensions 120 × 120 × 1 mmand chemical composition (wt.%) 0.025 C, 0.38 Si, 1

  7. Microstructural Development during Solidification of Stainless Steel Alloys

    E-Print Network [OSTI]

    Eagar, Thomas W.

    ) Microstructural Development during Solidification of Stainless Steel Alloys J.W. ELMER, S.M. ALLEN, and T.W. EAGAR The microstructures that develop during the solidification of stainless steel investigates the influence of cooling rate on the microstructure of stainless steel alloys and describes

  8. Weldability Of New Ferritic Stainless Steel For Exhaust Manifold Application

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Weldability Of New Ferritic Stainless Steel For Exhaust Manifold Application Vincent Villaret1-2, a-marie.fortain@airliquide.com, e gilles.fras@iut-nimes.fr, f fabien.januard@airliquide.com Keywords: ferritic stainless steel, efficiency and small size. To achieve such requirements, ferritic stainless steels with high chromium content

  9. Low Temperature Air Bake of Stainless Steel for Very Low

    E-Print Network [OSTI]

    Low Temperature Air Bake of Stainless Steel for Very Low Outgassing Rates Surface Conditioning will describe the process used for cleaning and processing stainless steel. As examples I will use our as good as ever. #12;Summary of the Cleaning Process for Stainless Steel (e.g. 316 L) 1. Keep the items

  10. absolute reaction rate theory 156 accelerated cooled steels 3538

    E-Print Network [OSTI]

    Cambridge, University of

    ±4 dislocation density 26±9, 70±1 distribution of carbon 71±2 driving forces 202±4 dual phase steels 358absolute reaction rate theory 156 accelerated cooled steels 353±8 acicular ferrites 237±76 forging steels 273±4 growth 240±3 inoculation 267±75 lattice matches 245 morphology 237±40 nucleation 243

  11. Standard Test Method for Measurement of Hydrogen Embrittlement Threshold in Steel by the Incremental Step Loading Technique

    E-Print Network [OSTI]

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This test method establishes a procedure to measure the susceptibility of steel to a time-delayed failure such as that caused by hydrogen. It does so by measuring the threshold for the onset of subcritical crack growth using standard fracture mechanics specimens, irregular-shaped specimens such as notched round bars, or actual product such as fasteners (2) (threaded or unthreaded) springs or components as identified in SAE J78, J81, and J1237. 1.2 This test method is used to evaluate quantitatively: 1.2.1 The relative susceptibility of steels of different composition or a steel with different heat treatments; 1.2.2 The effect of residual hydrogen in the steel as a result of processing, such as melting, thermal mechanical working, surface treatments, coatings, and electroplating; 1.2.3 The effect of hydrogen introduced into the steel caused by external environmental sources of hydrogen, such as fluids and cleaners maintenance chemicals, petrochemical products, and galvanic coupling in an aqueous enviro...

  12. Use of differential pulse polarography to study corrosion of galvanized steel in aqueous lithium bromide solution

    SciTech Connect (OSTI)

    Garcia-Anton, J.; Perez-Herranz, V.; Guinon, J.L. . Dept. de Ingenieria Quimica y Nuclear); Lacoste, G. )

    1994-02-01

    Static and dynamic corrosion of galvanized steel in 4.6 M lithium bromide (LiBr) solution at 20 C and at 70 C was studied using a new polarographic method for the determination of zinc (Zn) in LiBr solution. Static and dynamic corrosion of galvanize steel at 20 C and 70 C followed a linear tendency with exposure time. However, a change in the slope of dynamic corrosion was observed at 20 C. The corrosion product was studied using energy dispersive x-ray analysis (EDXA) and x-ray diffractometry and was considered to be a mixture of zinc hydroxide Zn(OH)[sub 2] and oxides. The corrosion product morphology was amorphous and gelatinous at 20 C and crystalline at 70 C.

  13. Structural Analysis of LargeStructural Analysis of Large Caliber Hybrid Ceramic/SteelCaliber Hybrid Ceramic/Steel

    E-Print Network [OSTI]

    Grujicic, Mica

    Structural Analysis of LargeStructural Analysis of Large Caliber Hybrid Ceramic/SteelCaliber Hybrid Ceramic/Steel Gun BarrelsGun Barrels MS ThesisMS Thesis Jon DeLongJon DeLong Department of Mechanical ·Merger of ceramics into the conventional steel gun barrel design ·Use of a probabilistic structural

  14. Up-grade of process control system, U.S. Steel Fairfield No. 8 blast furnace

    SciTech Connect (OSTI)

    Camlic, R.L. [U.S. Steel, Fairfield, AL (United States). Fairfield Works; Goodman, N.J. [Kvaerner Davy, Pittsburgh, PA (United States)

    1997-12-31

    The No. 8 blast furnace at US Steel`s Fairfield, AL facility is the only blast furnace remaining in operating at the plant. The blast furnace has a production capacity of 5,500 tons per day of hot metal and provides 100% of the iron requirements for the steel plant that has an annual production capacity of 2,200,000 tons of steel. Therefore, any outage on No. 8 blast furnace has a major impact on the operation of the total Fairfield facility. During the planning stages of the latest reline outage of No. 8 blast furnace, significant measures were taken to insure that maximum production of iron was maintained before and immediately after the outage. A significant portion of the reline activity was centered on the total replacement of the existing process control system. The scope of replacement was so extensive that it was determined that if all areas of the process control system were replaced during the reline outage, then the installation and commissioning of the new system would have been the critical path on the project. In addition, the requirements for training and start-up of the new process control system would have imposed risks to obtaining maximum production after the reline outage, as operators experienced the learning curve of the new system. It was therefore decided that the critical areas of the new process control system would be installed before the reline outage. In addition, all training and start-up activities would take place on the new working system while it was operating in a `shadow` mode in parallel with the existing system. This would provide a proven process control system for blast furnace operations before the reline outage, and eliminate the learning curve after the outage. The reline outage is described.

  15. Reducing Leaks in Cast Pump and Valve Bodies using Solidification Simulation Raymond Monroe, Steel Founders' Society of America

    E-Print Network [OSTI]

    Beckermann, Christoph

    shrinkage. This provides a way to assess casting quality prior to production at sensitivity levels the liquid and so the shrinkage associated with this transition must be managed through clever casting designReducing Leaks in Cast Pump and Valve Bodies using Solidification Simulation Raymond Monroe, Steel

  16. Greenhouse Gas Mitigation Options in ISEEM Global Energy Model: 2010-2050 Scenario Analysis for Least-Cost Carbon Reduction in Iron and Steel Sector

    E-Print Network [OSTI]

    Karali, Nihan

    2014-01-01

    forecast future prices of all the raw materials, coking coal andprices of coking coal and coke using China’s production as input in the forecastforecasts for the period 2010-2035 are used to project future prices of the energy sources other than coking coal and

  17. Steel Innovations Conference 2013 Christchurch, New Zealand

    E-Print Network [OSTI]

    Bruneau, Michel

    to transform seismic design in many applications. However, in spite of all the foreseen excellent attributesSteel Innovations Conference 2013 Christchurch, New Zealand 21-22 February 2013 SEISMIC BEHAVIOR of the structural system, lack of knowledge on its expected seismic performance has been an absolute impediment

  18. Hydrogen Susceptibility of Nanostructured Bainitic Steels

    E-Print Network [OSTI]

    Peet, Matthew; Hojo, Tomohiko

    2015-01-01

    to 2-5% and UTS to 65-70% of prior value. Thermal desorption measurements confirmed the higher solubility of hydrogen in the steel with higher austenite content. The level of hydrogen saturation was found to correlate to the total area of grain...

  19. Selection of Processes for Welding Steel Rails

    E-Print Network [OSTI]

    Eagar, Thomas W.

    structure. · Particular attention is given to thermit, flash and oxyacetylene processes with some discussion for welding of steel rail. The traditional pro- cesses of thermit, oxacetylene and flash welding are well is brought to an elevated temperature, and the heat diffuses into the bulk of the metal. Thermit, electroslag

  20. Weldment for austenitic stainless steel and method

    DOE Patents [OSTI]

    Bagnall, Christopher (Hempfield, PA); McBride, Marvin A. (Hempfield, PA)

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  1. Simulation of Dimensional Changes in Steel Casting

    E-Print Network [OSTI]

    Beckermann, Christoph

    casting due to thermal effects (temperature differences) and volume changes (e.g., shrinkage, sand are the primary reasons for dimensional changes during casting. In the case such shrinkage is free or unrestrained of the sand and the solidifying steel. Such hindered shrinkage of restrained casting features is usually less

  2. Energy Flow Models for the Steel Industry 

    E-Print Network [OSTI]

    Hyman, B.; Andersen, J. P.

    1998-01-01

    Energy patterns in the U. S. steel industry are examined using several models. First is an end-use model based on data in the 1994 Manufacturing Energy Consumption Survey (MECS). Then a seven-step process model is presented and material flow through...

  3. Friction and wear in hot forging of steels

    SciTech Connect (OSTI)

    Daouben, E.; Dubar, L.; Dubar, M.; Deltombe, R.; Dubois, A.; Truong-Dinh, N.; Lazzarotto, L.

    2007-04-07

    In the field of hot forging of steels, the mastering of wear phenomena enables to save cost production, especially concerning tools. Surfaces of tools are protected thanks to graphite. The existing lubrication processes are not very well known: amount and quality of lubricant, lubrication techniques have to be strongly optimized to delay wear phenomena occurrence. This optimization is linked with hot forging processes, the lubricant layers must be tested according to representative friction conditions. This paper presents the first part of a global study focused on wear phenomena encountered in hot forging of steels. The goal is the identification of reliable parameters, in order to bring knowledge and models of wear. A prototype testing stand developed in the authors' laboratory is involved in this experimental analysis. This test is called Warm and Hot Upsetting Sliding Test (WHUST). The stand is composed of a heating induction system and a servo-hydraulic system. Workpieces taken from production can be heated until 1200 deg. C. A nitrided contactor representing the tool is heated at 200 deg. C. The contactor is then coated with graphite and rubs against the workpiece, leaving a residual track on it. Friction coefficient and surface parameters on the contactor and the workpiece are the most representative test results. The surface parameters are mainly the sliding length before defects occurrence, and the amplitude of surface profile of the contactor. The developed methodology will be first presented followed by the different parts of the experimental prototype. The results of experiment show clearly different levels of performance according to different lubricants.

  4. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect (OSTI)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  5. Hydroprocessing Bio-oil and Products Separation for Coke Production

    SciTech Connect (OSTI)

    Elliott, Douglas C.; Neuenschwander, Gary G.; Hart, Todd R.

    2013-04-01

    Fast pyrolysis of biomass can be used to produce a raw bio-oil product, which can be upgraded by catalytic hydroprocessing to hydrocarbon liquid products. In this study the upgraded products were distilled to recover light naphtha and oils and to produce a distillation resid with useful properties for coker processing and production of renewable, low-sulfur electrode carbon. For this hydroprocessing work, phase separation of the bio-oil was applied as a preparatory step to concentrate the heavier, more phenolic components thus generating a more amenable feedstock for resid production. Low residual oxygen content products were produced by continuous-flow, catalytic hydroprocessing of the phase separated bio-oil.

  6. Rapid heating tensile tests of hydrogen-charged high-energy-rate-forged 316L stainless steel

    SciTech Connect (OSTI)

    Mosley, W.C.

    1989-05-19

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. Proper design of the equipment will require an understanding of how tritium and its decay product helium affect mechanical properties. This memorandum describes results of rapid heating tensile testing of hydrogen-charged specimens of high-energy-rate-forged (HERF) 316L stainless steel. These results provide a data base for comparison with uncharged and tritium-charged-and-aged specimens to distinguish the effects of hydrogen and helium. Details of the experimental equipment and procedures and results for uncharged specimens were reported previously. 3 refs., 10 figs.

  7. Reduction in Energy Consumption & Variability in Steel Foundry Operations

    SciTech Connect (OSTI)

    Frank Peters

    2005-05-04

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to large process variation. This indicates the need for ongoing monitoring of the process and system to quantify the effort being expended. A system to measure the grinding effort was investigated but did not prove to be successful. A weld wire counting system was shown to be very successful in tracking casting quality by monitoring the quantity of weld wire being expended on a per casting basis. Further use of such systems is highly recommended. The field studies showed that the visual inspection process for the casting surface was a potentially large source of process variation. Measurement system analysis studies were conducted at three steel casting producers. The tests measured the consistency of the inspectors in identifying the same surface anomalies. The repeatability (variation of the same operator inspecting the same casting) was found to be relatively consistent across the companies at about 60-70%. However, this is still are very large amount of variation. Reproducibility (variation of different operators inspecting the same casting) was worse, ranging between 20 to 80% at the three locations. This large amount of variation shows that there is a great opportunity for improvement. Falsely identifying anomalies for reworking will cause increased expense and energy consumption. This is particularly true if a weld repair and repeated heat treatment is required. However, not identifying an anomaly could also result in future rework processing, a customer return, or scrap. To help alleviate this problem, casting surface comparator plates were developed and distributed to the industry. These plates are very inexpensive which enables them to be provided to all those involved with casting surface quality, such as operators, inspectors, sales, and management.

  8. Life-Cycle Evaluation of Concrete Building Construction as a Strategy for Sustainable Cities

    E-Print Network [OSTI]

    Stadel, Alexander

    2013-01-01

    soil as alternative raw material in cement facilities: Lifetons of energy-intensive raw materials such as steel, glass,Options Quarrying Raw Materials Prehomogenization Raw

  9. Microscale investigation of the corrosion performances of low-carbon and stainless steels in highly alkaline concretes

    E-Print Network [OSTI]

    Itty, Pierre-Adrien

    2012-01-01

    Corrosion Behaviour of New Stainless Steels Reinforcing BarsSpecification for Stainless Steel Bars and Shapes. ” ASTMFilms of Different Stainless Steels Developed on Alkaline

  10. Energy, water and process technologies integration for the simultaneous production of

    E-Print Network [OSTI]

    Grossmann, Ignacio E.

    the yields, reduce the consumption of utilities in the production process, while using a raw material1 Energy, water and process technologies integration for the simultaneous production of ethanol only 18 MW of energy, 51 MW of cooling and 2 gal/gal of freshwater, for an ethanol production cost of 1

  11. EXTENSIONS TO AN EFFICIENT OPTIMIZATION MODEL FOR LONG-TERM PRODUCTION PLANNING 1 Introduction

    E-Print Network [OSTI]

    to the footwall. Once started, mining restrictions require continuous production of the blocks within a machine three raw ore products used to supply four ore post- processing plants, or mills. Phosphorus is the mainEXTENSIONS TO AN EFFICIENT OPTIMIZATION MODEL FOR LONG-TERM PRODUCTION PLANNING 1 Introduction LKAB

  12. User's guide for ALEX: uncertainty propagation from raw data to final results for ORELA transmission measurements

    SciTech Connect (OSTI)

    Larson, N.M.

    1984-02-01

    This report describes a computer code (ALEX) developed to assist in AnaLysis of EXperimental data at the Oak Ridge Electron Linear Accelerator (ORELA). Reduction of data from raw numbers (counts per channel) to physically meaningful quantities (such as cross sections) is in itself a complicated procedure; propagation of experimental uncertainties through that reduction procedure has in the past been viewed as even more difficult - if not impossible. The purpose of the code ALEX is to correctly propagate all experimental uncertainties through the entire reduction procedure, yielding the complete covariance matrix for the reduced data, while requiring little additional input from the eperimentalist beyond that which is required for the data reduction itself. This report describes ALEX in detail, with special attention given to the case of transmission measurements (the code itself is applicable, with few changes, to any type of data). Application to the natural iron measurements of D.C. Larson et al. is described in some detail.

  13. Transformation Strain and Crystallographic Texture in Steels

    E-Print Network [OSTI]

    Kundu, Saurabh

    . . . . . . . . . . . . . . . . . . . . . . 29 2.5.2 Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.6 Evolution of martensitic transformation . . . . . . . . . . . . . 34 v CONTENTS vi 2.6.1 Koistinen-Marburger equation . . . . . . . . . . . . . . 34 2.6.2 Justification... TEXTURE . . . . . . . . . . . . . . 195 Chapter 1 Introduction Displacive transformations in steels such as bainite and martensite gener- ate dilatational and shear strains of about 0.03 and 0.22-0.26 respectively [1]. However, the shear strains associated...

  14. Phase transformations in welded supermartensitic stainless steels

    E-Print Network [OSTI]

    Carrouge, Dominique

    steels, show a marked temperature dependence of the fracture toughness, as indicated in figure 1.11. At high temperatures fracture occurs normally by ductile rupture, whereas cleavage is the dominating fracture mode at low temperatures. The low carbon con... ductile metal experiences brittle frac- ture when exposed to both a tensile stress and hydrogen resulting from metal dissolu- tion in a corrosive atmosphere. Hydrogen-induced cracks are most often transgranu- lar, although intergranular fracture...

  15. Behavior of trace and companion elements of ULC-IF steel grades during RH-treatment

    SciTech Connect (OSTI)

    Jungreithmeier, A.; Viertauer, A.; Presslinger, H. [Voest-Alpine Stahl Linz GmbH (Austria)

    1996-12-31

    A large number of metallurgical reactions are caused by lowering the partial pressure during vacuum treatment. One of these reactions is the volatilization of elements with high vapor pressure. The concentration of trace and companion elements during RH-treatment mostly changes because of cooling scrap, deoxidation agents and ferro-alloy additions, slag/metal reactions, vaporization and also because of reactions with the RH-vessel lining. These changes in the concentration of trace and companion elements during RH-treatment are exemplified for ULC-IF (ultra low carbon--interstitial free) steel grades. The elements which are considered are chromium, nickel, molybdenum, copper, vanadium, tin, zinc, lead, phosphorus, sulfur and nitrogen. Calculations of the theoretical equilibrium solubility using thermodynamic data--in dependence of pressure and temperature--correspond well with the values obtained during steel production operations. 67 refs.

  16. Safety analysis report for packaging (onsite) steel drum

    SciTech Connect (OSTI)

    McCormick, W.A.

    1998-09-29

    This Safety Analysis Report for Packaging (SARP) provides the analyses and evaluations necessary to demonstrate that the steel drum packaging system meets the transportation safety requirements of HNF-PRO-154, Responsibilities and Procedures for all Hazardous Material Shipments, for an onsite packaging containing Type B quantities of solid and liquid radioactive materials. The basic component of the steel drum packaging system is the 208 L (55-gal) steel drum.

  17. Auto/Steel Partnership: Fatigue of AHSS Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fatigue of AHSS Strain Rate Characterization AutoSteel Partnership: Fatigue of AHSS Strain Rate Characterization 2009 DOE Hydrogen Program and Vehicle Technologies Program Annual...

  18. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations castingops.pdf More Documents & Publications...

  19. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect (OSTI)

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  20. Blast damage mitigation of steel structures from near- contact charges

    E-Print Network [OSTI]

    Wolfson, Janet Crumrine

    2008-01-01

    OF CALIFORNIA, SAN DIEGO Blast Damage Mitigation of Steel35  Damage Levels Observed in LaboratoryFigure 3.34: Progression of damage for a Ballistic Loading

  1. Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Collaboration to Enable a Carbon-Neutral Energy Economy Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation Hydrogen permeability and Integrity of hydrogen...

  2. Bandwidth Study U.S. Iron and Steel Manufacturing | Department...

    Broader source: Energy.gov (indexed) [DOE]

    (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. iron and steel...

  3. New Austenitic Stainless Steels for Exhaust Components (Agreement...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Maryland. merit08maziasz9112.pdf More Documents & Publications CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components Vehicle Technologies Office...

  4. Stainless steel 304 cladding mechanical properties and limitations...

    Office of Scientific and Technical Information (OSTI)

    mechanical properties and limitations during steady state operation of U-ZrH TRIGA type fuel. Citation Details In-Document Search Title: Stainless steel 304 cladding mechanical...

  5. Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry An ENERGY STAR(R) Guide for Energy and Plant Managers

    SciTech Connect (OSTI)

    Worrell, Ernst; Blinde, Paul; Neelis, Maarten; Blomen, Eliane; Masanet, Eric

    2010-10-21

    Energy is an important cost factor in the U.S iron and steel industry. Energy efficiency improvement is an important way to reduce these costs and to increase predictable earnings, especially in times of high energy price volatility. There are a variety of opportunities available at individual plants in the U.S. iron and steel industry to reduce energy consumption in a cost-effective manner. This Energy Guide discusses energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels. A discussion of the structure, production trends, energy consumption, and greenhouse gas emissions of the iron and steel industry is provided along with a description of the major process technologies used within the industry. Next, a wide variety of energy efficiency measures are described. Many measure descriptions include expected savings in energy and energy-related costs, based on case study data from real-world applications in the steel and related industries worldwide. Typical measure payback periods and references to further information in the technical literature are also provided, when available. The information in this Energy Guide is intended to help energy and plant managers in the U.S. iron and steel industry reduce energy consumption and greenhouse gas emissions in a cost-effective manner while maintaining the quality of products manufactured. Further research on the economics of all measures?and on their applicability to different production practices?is needed to assess their cost effectiveness at individual plants.

  6. PublishedbyManeyPublishing(c)IOMCommunicationsLtd Stainless steel weld metal designed to

    E-Print Network [OSTI]

    Cambridge, University of

    to be significantly better than commercially available martensitic stainless steel welding consumables, and it has transformation, Residual stress, Stainless steel, Martensitic, Transformation plasticity Introduction Residual weld metal could be based on a martensitic stainless steel. Although such alloys are available

  7. ITP Steel: Energy and Environmental Profile fo the U.S. Iron...

    Energy Savers [EERE]

    U.S. Iron and Steel Industry steelprofile.pdf More Documents & Publications ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry Bandwidth Study U.S....

  8. Design of duplex low-carbon steels with carbide forming elements

    E-Print Network [OSTI]

    Costello, Peter K.

    2012-01-01

    molybdenum steel is more sensitive to annealing temperatureannealing with selected commercial and experimental low-carbon steels.annealing and the resultant volume fraction of the strong phase, played a major role in the duplex processing of steel.

  9. Mechanical properties and microstructures of dual phase steels containing silicon, aluminum and molybdenum

    E-Print Network [OSTI]

    Neill, Thomas John O'

    2011-01-01

    annealing, This signifi- cantly increased the strength of commercial 1010 steel andtwo- phase annealing. The Mo containing steels (Figures 5(a)steels containing retained austenite in the martensitic structure, the austenite formed during the two-phase annealing

  10. DESIGN OF DUAL PHASE Fe/Mn/C STEEL FOR LOW TEMPERATURE APPLICATION

    E-Print Network [OSTI]

    Kim, Nack-Joon

    2013-01-01

    I Ferritic-Martensitic Steel Annealing temp (°C) Oy eu eTa+ y) phase annealing for dual phase steels when good impactphase annealing temperatures. The boron-treated steel shows

  11. In vitro Corrosion and Haemocompatibility of Bulk Nanocrystalline 304 Stainless Steel by Severe Rolling

    E-Print Network [OSTI]

    Zheng, Yufeng

    In vitro Corrosion and Haemocompatibility of Bulk Nanocrystalline 304 Stainless Steel by Severe; haemocompatibility. Abstract. Bulk nanocrystalline 304 stainless steel (nanocrystalline 304ss) discs had been successfully prepared by the commercial microcrystalline 304 stainless steel (microcrystalline 304ss) plate

  12. Measuring the Residual Ferrite Content of Rapidly Solidified Stainless Steel Alloys-

    E-Print Network [OSTI]

    Eagar, Thomas W.

    ) ) Measuring the Residual Ferrite Content of Rapidly Solidified Stainless Steel Alloys. Electron beam welds, laser beam welds and rapidly solidified stainless steel alloys have small physical Fe content by measur- ing the magnetic properties of fully ferritic stainless steel specimens

  13. CARBON ATOM DISTRIBUTION IN A DUAL PHASE STEEL: AN ATOM PROBE STUDY

    E-Print Network [OSTI]

    Barnard, S.J.

    2014-01-01

    ATOM DISTRIBUTION IN A DUAL PHASE STEEL: AN ATOM PROBE STUDY~4720 1 U.S.A. IntroductioE. Dual Phase steels are currentlymartensite-austenite dual phase steel, although the results

  14. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF 0.1C STEEL WITH Nb

    E-Print Network [OSTI]

    Gau, Jing-Sheng

    2014-01-01

    and Properties of Dual-Phase Steels, R. A. Kot and J. W.and Prooerties of Dual-Phase Steels, R. A. Kot and J. W.Prooerties of Vanadium Dual Phase Steel and Cold Pressing

  15. DESIGN OF DUAL PHASE Fe/Mn/C STEEL FOR LOW TEMPERATURE APPLICATION

    E-Print Network [OSTI]

    Kim, Nack-Joon

    2013-01-01

    and Properties of Dual- Phase Steels, R. A. Kot and J. \\4.and Properties of Dual Phase Steels, R. A. Kot and J. W. ~Formable HSLA and Dual- Phase Steels, A. T. Davenport, ed. ,

  16. PRESS RELEASE May 15, 2013, 10:12 a.m. ET Raw Cotton Absorbs Crude Oil Spills; Repels Water

    E-Print Network [OSTI]

    Rock, Chris

    PRESS RELEASE May 15, 2013, 10:12 a.m. ET Raw Cotton Absorbs Crude Oil Spills; Repels Water NEW is highly effective at absorbing crude oil spills. The study, published in the most recent issue of low-micronaire cotton can absorb more than 30 pounds of dense crude oil. In addition, the natural

  17. Supply chain management (SCM) involves the management of materials and information across the entire supply chain. This includes raw material

    E-Print Network [OSTI]

    Calgary, University of

    the entire supply chain. This includes raw material suppliers, component producers, final assemblySupply chain management (SCM) involves the management of materials and information across this concentration will be required to take three core courses: Materials and Supply Chain Management, Transportation

  18. An Application of Transfer to American Football: From Observation of Raw Video to Control in a Simulated Environment

    E-Print Network [OSTI]

    An Application of Transfer to American Football: From Observation of Raw Video to Control of transferring knowledge of American football from video observation to control in a game simula- tor. We trace for transferring knowledge between two tasks in Amer- ican football. In the initial task, known as the source

  19. AS A MINING ENGINEER Mining provides the raw materials and energy resources needed to sustain modern civilization. Mining Engineers

    E-Print Network [OSTI]

    Capecchi, Mario R.

    AS A MINING ENGINEER Mining provides the raw materials and energy resources needed to sustain modern civilization. Mining Engineers are trained to determine the safest most sustainable way to remove, metals, and fuels each year, making mining an indispensable part of our daily life and world economy

  20. Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel

    SciTech Connect (OSTI)

    Dr. Von L. Richards

    2011-09-30

    This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at the end of the casting opposite the gate. (3) It is recommended that lost foam castings in steel be gated for a quiescent fill in an empty cavity mold to prevent foam occlusion defects from the collapse mode. The energy benefit is primarily in yield savings and lower casting weight per function due to elimination of draft and parting lines for the larger lost foam castings. For the smaller investment casting, scrap losses due to shell cracking will be reduced. Both of these effects will reduce the metal melted per good ton of castings. There will also be less machine stock required per casting which is a yield savings and a small additional energy savings in machining. Downstream savings will come from heavy truck and railroad applications. Application of these processes to heavy truck castings will lighten the heavy truck fleet by about ten pounds per truck. Using ten years to achieve full penetration of the truck fleet at linear rate this will result in a fuel savings of 131 trillion BTU over ten years.

  1. THE USE OF MICROSTRUCTURE CONTROL TO TOUGHEN FERRITIC STEELS FOR CRYOGENIC USE. II. Fe-Mn STEELS

    E-Print Network [OSTI]

    Hwang, S.K.

    2010-01-01

    steels in current use at LNG temperatures and below containtemperature to below LNG temperature. The resulting alloysis suitable for use to below LNG temperature in the grain-

  2. Friction Stir Welding High Strength Low Alloy Steel using a Multilayer...

    Office of Scientific and Technical Information (OSTI)

    Friction Stir Welding High Strength Low Alloy Steel using a Multilayer Approach Citation Details In-Document Search Title: Friction Stir Welding High Strength Low Alloy Steel using...

  3. Quantitative evaluation of general corrosion of Type 304 stainless steel in subcritical and

    E-Print Network [OSTI]

    Benning, Liane G.

    Quantitative evaluation of general corrosion of Type 304 stainless steel in subcritical the corrosion rate of Type 304 stainless steel (SS) in subcritical and supercritical environments. The EN

  4. Reduction of VOC emissions from metal dip coating applications -- Canam Steel Corporation Point of Rocks, MD case study

    SciTech Connect (OSTI)

    Monfet, J.P.

    1997-12-31

    The reduction of VOC emissions from metal dip coating applications is not an environmental constraint, it is an economic opportunity. This case study shows how the industry can reap economic benefits from VOC reductions while improving air quality. The Canam Steel Corporation plant located in Point of Rocks, MD operates dip tanks for primer application on fabricated steel joists and joist girders. This process is presently subject to a regulation that limits the paint VOC content to 3.5 pounds per gallon of coating less water. As a result of the high paint viscosity associated with that regulation, the paint thickness of the dipped steel is thicker than the customers` specifications. Most of the VOC emissions can therefore be associated with the excess of paint applied to the products rather than to the required thickness of the coating. The higher paint usage rate has more than environmental consequences, it increases the cost of the applied coating. The project is to reduce the paint usage by controlling the viscosity of the coating in the tank. Experimental results as well as actual mass balance calculations show that using a higher VOC content paint would reduce the overall VOC emissions. The author explained the project to the Maryland Department of the Environment (MDE) Air and Radiation Management Administration. First, the MDE agreed to develop a new RACT determination for fabricated steel dipping operations. The new regulation would limit the amount of VOC than can be emitted to dip coat a ton of fabricated steel. Second, the MDE agreed to allow experimentation of the higher VOC content paint as a pilot project for the new regulation. This paper demonstrates the need for a RACT determination specific to fabricated steel dipping operations.

  5. Stochastic methods for improving secondary production decisions under compositional uncertainty

    E-Print Network [OSTI]

    de Weck, Olivier L.

    the usage of secondary or recycled materials. This thesis aims to improve materials decision making in two of these key areas: 1) blending decisions in manufacturing, and 2) alloy design decisions in product development. The usage of recycled aluminum in alloy blends is greatly hindered by variation in the raw

  6. Raman Lidar Profiles–Temperature (RLPROFTEMP) Value-Added Product

    SciTech Connect (OSTI)

    Newsom, RK; Sivaraman, C; McFarlane, SA

    2012-10-31

    The purpose of this document is to describe the Raman Lidar Profiles–Temperature (RLPROFTEMP) value-added product (VAP) and the procedures used to derive atmospheric temperature profiles from the raw RL measurements. Sections 2 and 4 describe the input and output variables, respectively. Section 3 discusses the theory behind the measurement and the details of the algorithm, including calibration and overlap correction.

  7. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect (OSTI)

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  8. Simplified dynamic buckling assessment of steel containments

    SciTech Connect (OSTI)

    Farrar, C.R.; Duffey, T.A.; Renick, D.H.

    1993-01-01

    A simplified, three-degree-of-freedom analytical procedure for performing a response spectrum buckling analysis of a thin containment shell is developed. Two numerical examples with R/t values which bound many existing steel containments are used to illustrate the procedure. The role of damping on incipient buckling acceleration level is evaluated for a regulatory seismic spectrum using the two numerical examples. The zero-period acceleration level that causes incipient buckling in either of the two containments increases 31% when damping is increased from 1% to 4% of critical. Comparisons with finite element results on incipient buckling levels are favorable.

  9. Simplified dynamic buckling assessment of steel containments

    SciTech Connect (OSTI)

    Farrar, C.R.; Duffey, T.A.; Renick, D.H.

    1993-02-01

    A simplified, three-degree-of-freedom analytical procedure for performing a response spectrum buckling analysis of a thin containment shell is developed. Two numerical examples with R/t values which bound many existing steel containments are used to illustrate the procedure. The role of damping on incipient buckling acceleration level is evaluated for a regulatory seismic spectrum using the two numerical examples. The zero-period acceleration level that causes incipient buckling in either of the two containments increases 31% when damping is increased from 1% to 4% of critical. Comparisons with finite element results on incipient buckling levels are favorable.

  10. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  11. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, John M. (Greenville, TX)

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  12. Microstructure of Super-duplex Stainless Steels

    E-Print Network [OSTI]

    Sharafi, Shahriar

    1993-12-07

    -DUPLEX STAINLESS STEELS By Shahriar Sharafi St. Edmund College Department of Materials Science and Metallurgy Pelnbroke Street Calnbridge CB23QZ A dissertation submitted for the degree of Doctor of Philosophy at the University of Calnbridge September 1993... The experts of Science and Culture are like candles Which light the way through the darkness for humanity But they never find daylight They just tell a tale and leave. OMAR KHAYYAM The great Persian Scienti3t, Philosopher and Poet Late 11th/early 12th Century...

  13. Fuel from farms: a guide to small-scale ethanol production

    SciTech Connect (OSTI)

    None

    1980-02-01

    A guide on fermentation processes with emphasis on small-scale production of ethanol using farm crops as a source of raw material is published. The current status of on-farm ethanol production as well as an overview of some of the technical and economic factors is presented. Decision and planning worksheets and a sample business plan for use in decision making are included. Specifics in production including information on the raw materials, system components, and operational requirements are also provided. Diagrams of fermentors and distilling apparatus are included. (DC)

  14. Communication Seebeck effect in steel fiber reinforced cement

    E-Print Network [OSTI]

    Chung, Deborah D.L.

    Communication Seebeck effect in steel fiber reinforced cement Sihai Wen, D.D.L. Chung* Composite Abstract Cement pastes containing short steel fibers, which contribute to electron conduction, exhibit.0% by mass of cement gives a higher value of the absolute thermoelectric power than a content of 0.5% by mass

  15. Modelling of reoxidation inclusion formation in steel sand casting

    E-Print Network [OSTI]

    Beckermann, Christoph

    Modelling of reoxidation inclusion formation in steel sand casting A. J. Melendez, K. D. Carlson pouring, as well as their final locations on the surface of steel sand castings. Inclusions originate. The inclusion model is implemented in a general-purpose casting simulation code. The model is validated

  16. MODELLING OF MICROSTRUCTURE IN NOVEL HIGH STRENGTH STEEL WELDS

    E-Print Network [OSTI]

    Cambridge, University of

    MODELLING OF MICROSTRUCTURE IN NOVEL HIGH STRENGTH STEEL WELDS by Gethin Rees Ernmanuel College . . . . Nomenclature List CHAPTER 1 Introduction 1.1 An Introduction to the Welding Process 1.1.1 The Welding Processes . . 1.1.2 The Welding Thermal Cycle 1.2 An Introduction to the Metallurgy of Steel 1.2.1 Pure Iron

  17. DESIGN OF PARTIALLY RESTRAINED STEEL FRAMES USING ADVANCED ANALYSIS AND

    E-Print Network [OSTI]

    Foley, Christopher M.

    DESIGN OF PARTIALLY RESTRAINED STEEL FRAMES USING ADVANCED ANALYSIS AND AN OBJECT by the experience and intuition of the designer. However, researchers are continually developing analysis of the steel frames in lieu of design specification and code requirements. The advanced analysis based design

  18. The limit of strength and toughness of steel

    SciTech Connect (OSTI)

    Guo, Zhen

    2001-12-17

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the governing principles of strength and toughness, along with the approaches that can be used to improve these properties and the inherent limits to how strong and tough a steel can be.

  19. Steamside Oxidation Behavior of Experimental 9%Cr Steels

    SciTech Connect (OSTI)

    Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

    2007-10-01

    Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650ºC for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

  20. Variant selection in samples of austenitic stainless steel cold

    E-Print Network [OSTI]

    Cambridge, University of

    austenitic stainless steels such as AISI- 304L and 301L partially transform to martensite when deformed. #12Variant selection in samples of austenitic stainless steel cold rolled and deformed by tension of martensite crystallography (PMTC ) and Patel-Cohen´s theory for variant selection to predict crystallographic

  1. DESIGN PHILOSOPHY FOR STEEL STRUCTURES IN MODERATE SEISMIC REGIONS

    E-Print Network [OSTI]

    Hines, Eric

    DESIGN PHILOSOPHY FOR STEEL STRUCTURES IN MODERATE SEISMIC REGIONS E.M. Hines1 and L.A. Fahnestock2 ABSTRACT The authors propose a design philosophy for steel buildings in moderate seismic regions that draws of the International Building Code has introduced seismic design to regions of North America that heretofore have

  2. Plastic strain due to twinning in austenitic TWIP steels

    E-Print Network [OSTI]

    Cambridge, University of

    Plastic strain due to twinning in austenitic TWIP steels B. Qin and H. K. D. H. Bhadeshia* Twinning induced plasticity steels are austenitic alloys in which mechanical twinning is a prominent deformation, Twinning, Twinning induced plasticity, Automobiles Introduction Mechanical twinning is a plastic

  3. Corrosion protection of steel in ammonia/water heat pumps

    DOE Patents [OSTI]

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  4. EFFECT OF POROSITY ON MECHANICAL PROPERTIES OF 8630 CAST STEEL

    E-Print Network [OSTI]

    Beckermann, Christoph

    of steel castings. Likewise there are no guidelines relating non-destructive testing or non- destructive radiographs of 8630 steel fatigue test specimens taken prior to fatigue testing. The measurement procedure well with the fatigue test specimens' measured elastic modulus. Converting the elastic modulus

  5. MODELING OF POROSITY FORMATION AND FEEDING FLOW IN STEEL CASTING

    E-Print Network [OSTI]

    Beckermann, Christoph

    , or even larger shrinkage cavities found in inadequately fed cast sections. Microporosity can cause leaksMODELING OF POROSITY FORMATION AND FEEDING FLOW IN STEEL CASTING Kent D. Carlson, Zhiping Lin pressure, feeding flow, and porosity formation and growth in steel castings during solidification

  6. INTEGRATED DESIGN OF STEEL CASTINGS FOR SERVICE PERFORMANCE

    E-Print Network [OSTI]

    Beckermann, Christoph

    Bellet TMS (The Minerals, Metals & Materials Society), 2006 #12;Casting Simulation (Shrinkage PredictionINTEGRATED DESIGN OF STEEL CASTINGS FOR SERVICE PERFORMANCE Richard. A. Hardin1 , Richard K. Huff2, USA 2 Caterpillar Inc., Champaign, IL 61820, USA Keywords: steel casting, porosity, fatigue life

  7. Prediction of Reoxidation Inclusion Composition in Casting of Steel

    E-Print Network [OSTI]

    Beckermann, Christoph

    and refilling the defect areas with weld metal account for approximately 20% of the direct cost of steel pouring of the (deoxidized) steel from the ladle into the mold. Oxygen may come from the surrounding atmosphere, refractories, slag, or the sand mold (Sommerville and McKeogh, 1981). The atmosphere is generally

  8. Clean Cast Steel Technology - Machinability and Technology Transfer

    SciTech Connect (OSTI)

    C. E. Bates; J. A. Griffin

    2000-05-01

    There were two main tasks in the Clean Cast Steel Technology - Machinability and Technology Transfer Project. These were (1) determine the processing facts that control the machinability of cast steel and (2) determine the ability of ladle stirring to homogenize ladle temperature, reduce the tap and pouring temperatures, and reduce casting scrap.

  9. Rutherford backscattering analysis of gallium implanted 316 stainless steel 

    E-Print Network [OSTI]

    Ortensi, Javier

    2000-01-01

    Ion implantation of Ga ions into 316 stainless steel was performed at fluences ranging from 8x10¹? to 10¹? ions/cm². The depth profile of Ga in the steel was analyzed via Rutherford Backscattering and ToFSIMS. The surface effects were...

  10. 5 February 2014 SENT TO LSU AGCENTER/LOUISIANA FOREST PRODUCTS DEVELOPMENT CENTER -FOREST SECTOR / FORESTY PRODUCTS INTEREST GROUP

    E-Print Network [OSTI]

    as an alternative to fossil fuels, production of its raw material can have a major impact on land, air, and water." "Biomass from trees is an ideal solution for generating renewable fuels and chemicals while reducing reliance on fossil fuels," said Jeff Nuss, President & CEO of GWR. "GWR's high-yield, short-rotation tree

  11. 14 April 2015 SENT TO LSU AGCENTER/LOUISIANA FOREST PRODUCTS DEVELOPMENT CENTER -FOREST SECTOR / FORESTY PRODUCTS INTEREST GROUP

    E-Print Network [OSTI]

    at 4:08 p.m. The Stora Enso sugar cane waste conversion plant is under construction near Raceland Raw / FORESTY PRODUCTS INTEREST GROUP Construction starts on Raceland sugar cane conversion plant By Aaren Sugar Corp. Abby Tabor/Staff Construction has started on a $60 million plant in Raceland

  12. Influence of Cooling Rate on Phase Formationin Spray-Formed H13 Tool Steel

    SciTech Connect (OSTI)

    K. M. Mchugh; Y. Lin; Y. Zhou; E. J. Lavernia

    2006-04-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern’s features. The pattern is removed and the die is fitted into a standard holding fixture. This approach results in significant cost and lead-time savings compared to conventional machining, Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life over conventional dies. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die’s properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate and other processing parameters during spray processing and heat treatment of H13 tool steel influence phase formation. Results of case studies on spray-formed die performance in forging, extrusion and die casting, conducted by industry during production runs, will be described.

  13. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    SciTech Connect (OSTI)

    Christoph Beckermann; Kent Carlson

    2011-07-22

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting���¢��������s overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions of the Navy-C ring (a classical test shape for heat treatment experiments) for several carbon and low alloy steels in order to generate data necessary to validate the code. The predicted distortions were in reasonable agreement with the experimentally measured values. However, the final distortions in the castings were small, making it difficult to determine how accurate the predictions truly are. It is recommended that further validation of the software be performed with the aid of additional experiments with large production steel castings that experience significant heat treatment distortions. It is apparent from this research that the mechanical properties of the bonded sand used for cores and sand molds are key in producing accurate stress simulation results. Because of this, experiments were performed to determine the temperature-dependent elastic modulus of a resin-bonded sand commonly utilized in the steel casting industry. The elastic modulus was seen to vary significantly with heating and cooling rates. Also, the retained room temperature elastic modulus after heating was seen to degrade significantly when the sand was heated above 125�������°C. The elastic modulus curves developed in this work can readily be utilized in casting simulation software. Additional experiments with higher heating rates are recommended to determine the behavior of the elastic modulus in the sand close to the mold-metal interface. The commercial heat treatment residual stress and distortion code, once fully validated, is expected to result in an estimated energy savings of 2.15 trillion BTU���¢��������s/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology.

  14. Craft Specialization and Animal Products at the Longshan Period Sites of Taosi and Zhoujiazhuang, Shanxi Province, China

    E-Print Network [OSTI]

    Brunson, Katherine

    2015-01-01

    A. 2014. Reconsidering Raw Material Selection Skeletalstudies reveal how changes in raw material selection reflect87 Raw material

  15. Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in the Iron and Steel Industry in China

    SciTech Connect (OSTI)

    Hasanbeigi, Ali; Morrow, William; Sathaye, Jayant; Masanet, Eric; Xu, Tengfang

    2012-05-15

    China’s annual crude steel production in 2010 was 638.7 Mt accounting for nearly half of the world’s annual crude steel production in the same year. Around 461 TWh of electricity and 14,872 PJ of fuel were consumed to produce this quantity of steel in 2010. We identified and analyzed 23 energy efficiency technologies and measures applicable to the processes in the iron and steel industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model, the cumulative cost-effective electricity savings potential for the Chinese iron and steel industry for 2010-2030 is estimated to be 251 TWh, and the total technical electricity saving potential is 416 TWh. The CO2 emissions reduction associated with cost-effective electricity savings is 139 Mt CO2 and the CO2 emission reduction associated with technical electricity saving potential is 237 Mt CO2. The FCSC model for the iron and steel industry shows cumulative cost-effective fuel savings potential of 11,999 PJ, and the total technical fuel saving potential is 12,139. The CO2 emissions reduction associated with cost-effective and technical fuel savings is 1,191 Mt CO2 and 1,205 Mt CO2, respectively. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. The result of this study gives a comprehensive and easy to understand perspective to the Chinese iron and steel industry and policy makers about the energy efficiency potential and its associated cost.

  16. M. KOVA^I^, B. [ARLER: GENETIC PROGRAMMING AND SOFT-ANNEALING PRODUCTIVITY GENETIC PROGRAMMING AND SOFT-ANNEALING

    E-Print Network [OSTI]

    Fernandez, Thomas

    in the soft-annealing process. The data (222 samples covering 24 different steel grades) on a furnace conveyor increased (from the furnace conveyor speed 3.2 m/h to 7 m/h). Keywords: steel, soft annealing, furnaceM. KOVA^I^, B. [ARLER: GENETIC PROGRAMMING AND SOFT-ANNEALING PRODUCTIVITY GENETIC PROGRAMMING

  17. After record sales and production, international met markets plummet

    SciTech Connect (OSTI)

    Buchsbaum, L.

    2009-03-15

    After surging in 2007 and most of 2008, both the demand and the pricing for coal collapsed in 2008's final quarter. The article discusses last year's market and gives some predictions on 2009's production and prices. The National Mining Association predicts that production of coking coal will fall 11% due to plunging demand for steel. 4 photos.

  18. Cast alumina forming austenitic stainless steels

    DOE Patents [OSTI]

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  19. Engineer HR/CR Process Research AK Steel, a leading producer of carbon, stainless and electrical steels, has an

    E-Print Network [OSTI]

    Prodiæ, Aleksandar

    & Technology Center located in Middletown, Ohio. This position, reporting to the Manager of Process Research facilities. Travel may be required in support of AK Steel's manufacturing plants. The ideal candidate of this position. Send Resume to: molly.keith@aksteel.com AK Steel is an Equal Opportunity Employer. All qualified

  20. Product Design for Energy: An Inverted Pyramid Approach 

    E-Print Network [OSTI]

    Gopalakrishnan, B.; Alkadi, N. M.; Plummer, R. W.

    2002-01-01

    bgopalak@mall.wvu.edu ABSTRACT The product design function is important within the spectrum of the product life cycle. Manufacturing processes are likely to consume much energy, as evidenced in aluminium and steel industries. The product design... materials such as aluminium and cast iron lend themselves to casting more easily than machining on account of their properties. Greater the hardness of the material more difficult it may be to machine. The product geometry may be critical in terms...

  1. Bioconversion of waste biomass to useful products

    DOE Patents [OSTI]

    Grady, James L. (Fayetteville, AR); Chen, Guang Jiong (Fayetteville, AR)

    1998-01-01

    A process is provided for converting waste biomass to useful products by gasifying the biomass to produce synthesis gas and converting the synthesis gas substrate to one or more useful products. The present invention is directed to the conversion of biomass wastes including municipal solid waste, sewage sludge, plastic, tires, agricultural residues and the like, as well as coal, to useful products such as hydrogen, ethanol and acetic acid. The overall process includes the steps of gasifying the waste biomass to produce raw synthesis gas, cooling the synthesis gas, converting the synthesis gas to the desired product or products using anaerobic bioconversion, and then recovering the product or products. In accordance with a particular embodiment of the present invention, waste biomass is converted to synthesis gas containing carbon monoxide and, then, the carbon monoxide is converted to hydrogen by an anaerobic microorganism ERIH2, bacillus smithii ATCC No. 55404.

  2. Bioconversion of waste biomass to useful products

    DOE Patents [OSTI]

    Grady, J.L.; Chen, G.J.

    1998-10-13

    A process is provided for converting waste biomass to useful products by gasifying the biomass to produce synthesis gas and converting the synthesis gas substrate to one or more useful products. The present invention is directed to the conversion of biomass wastes including municipal solid waste, sewage sludge, plastic, tires, agricultural residues and the like, as well as coal, to useful products such as hydrogen, ethanol and acetic acid. The overall process includes the steps of gasifying the waste biomass to produce raw synthesis gas, cooling the synthesis gas, converting the synthesis gas to the desired product or products using anaerobic bioconversion, and then recovering the product or products. In accordance with a particular embodiment of the present invention, waste biomass is converted to synthesis gas containing carbon monoxide and, then, the carbon monoxide is converted to hydrogen by an anaerobic microorganism ERIH2, Bacillus smithii ATCC No. 55404. 82 figs.

  3. Influences of Government Interventions on Increasing Value-Added Wood Product Exports from Ghana

    E-Print Network [OSTI]

    Influences of Government Interventions on Increasing Value-Added Wood Product Exports from Ghana exporting raw materials such lumber to exporting processed or value-added wood products. In the mid-1990s on increasing value-added exports. These actions are: 1) the imposition of a levy on air-dried lumber exports, 2

  4. New developments in pipeline charging preheated coal at Inland Steel

    SciTech Connect (OSTI)

    Sorensen, S.M. Jr.; Arsenault, A.A.; Rupp, P.A.

    1982-01-01

    The first commercial installation of a new pipeline oven charging system for preheated coal, designed by Dynamic Air, Inc., was made at Inland Steel's C Battery in October 1979. With the Dynamic Air charging sytem, production losses due to pipeline delays have been virtually eliminated, pipeline maintenance requirements have been reduced by 90%, conveying steam requirements have been significantly reduced, and oven charge weights have been increased by 500 kg (1000 lb). A test program was subsequently conducted during November and December 1980, to evaluate the use of nitrogen as a conveying medium for pipeline oven charging with the Dynamic Air system. The test results clearly demonstrated that the same weight of preheated coal could be charged into an oven by using either steam or nitrogen as the conveying medium. Moreover, it was found that pipeline oven charging with the Dynamic Air system is a function of the mass flow rate of the conveying medium. With nitrogen charging, an average 9% increase in oven charge rates was obtained at comparable conveying gas mass flow rates and charging bin pressures. In addition, average oven pressure during charging was reduced by approximately 40% and solids carryover was reduced by 100 kg (220 lb) per oven charge with nitrogen charging. It was found that solids carryover during pipeline oven charging is a function of the average pressure generated in the oven during charging, but it was also found that a large oven pressure surge at the end of the charge can produce excessive carryover to completely mask the effect.

  5. Improved wastewater treatment at Wheeling-Pittsburgh Steel Corporations`s Steubenville East Coke Plant

    SciTech Connect (OSTI)

    Goshe, A.J.; Nodianos, M.J. [Wheeling-Pittsburgh Steel Corp., Follansbee, WV (United States)

    1995-12-01

    Wheeling-Pittsburgh Steel Corporation recently improved its wastewater treatment at it`s by-products coke plant. This has led to greatly improved effluent quality. Excess ammonia liquor, along with wastewater from the light oil recovery plant, desulfurization facility, and coal pile runoff, must be treated prior to being discharged into the Ohio River. This is accomplished using a biological wastewater treatment plant to remove 99.99% of the organic contaminants and ammonia. Biologically treated, clarified wastewater is now polished in the newly constructed tertiary treatment plant.

  6. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    SciTech Connect (OSTI)

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  7. High-purity hydrogen gas from the reaction between BOF steel slag and water in the 473e673 K

    E-Print Network [OSTI]

    Montes-Hernandez, German

    energy (above 120 MJ/kg); 2) water is the main by-product in hydrogen fuel cell or during combustion carbonated beforehand at 0.142 Æ 0.002 kg of CO2 per kg of slag. The reaction was found to be thermally activated. A high purity hydrogen (99.995%) is produced with non-carbonated steel slag below 573 K whereas

  8. Technical Reference on Hydrogen Compatibility of Materials High-Alloy Ferritic Steels

    E-Print Network [OSTI]

    Siefert, Chris

    Technical Reference on Hydrogen Compatibility of Materials High-Alloy Ferritic Steels: Martensitic on Hydrogen Compatibility of Materials High-Alloy Ferritic Steels: Martensitic Stainless Steels Heat Treatable (Fe-Cr type) (code 1820) 1. General The martensitic stainless steels with low nickel are hardenable

  9. Oxidation behavior of ferriticmartensitic and ODS steels in supercritical water Jeremy Bischoff

    E-Print Network [OSTI]

    Motta, Arthur T.

    Oxidation behavior of ferritic­martensitic and ODS steels in supercritical water Jeremy Bischoff swelling under irradiation and to stress cor- rosion cracking, ferritic­martensitic steels, such as HCM12A such as the 9CrODS (JAEA) and the 14CrODS (CEA) steels are ferritic­martensitic steels that contain a fine

  10. Design and identification of high performance steel alloys for structures subjected to underwater impulsive loading

    E-Print Network [OSTI]

    Espinosa, Horacio D.

    Necking Dynamic fracture a b s t r a c t Martensitic and austenitic steel alloys were designed to optimize under various loading paths. The model was calibrated for two high performance martensitic steels (HSLA-100 and BA-160) and an austenitic steel (TRIP-120). The martensitic steel (BA-160) was designed

  11. d TRIP steel S. Chatterjee, M. Murugananth and H. K. D. H. Bhadeshia*

    E-Print Network [OSTI]

    Cambridge, University of

    of 23%. Keywords: TRIP assisted steel, Martensite, Bainite, d Ferrite Introduction Steels into martensite during deformation.1­10 The critical solute in TRIP assisted steels is silicon, whichd TRIP steel S. Chatterjee, M. Murugananth and H. K. D. H. Bhadeshia* A combination of neural

  12. Slide diamond burnishing of tool steels with adhesive coatings and diffusion layers

    E-Print Network [OSTI]

    North Texas, University of

    Slide diamond burnishing of tool steels with adhesive coatings and diffusion layers W. Brostow*1 modification of selected tool steels. The steels were covered with adhesive coatings of the hard chrome type was determined by a profilometer before and after burnishing. Adhesion of coatings to steel was determined

  13. Numerical simulations of welds of thick steel pieces of interest for the thermonuclear fusion ITER machine

    E-Print Network [OSTI]

    Carmignani, B

    2005-01-01

    Numerical simulations of welds of thick steel pieces of interest for the thermonuclear fusion ITER machine

  14. Author's personal copy Magnetic properties of stainless steels at room and cryogenic temperatures

    E-Print Network [OSTI]

    Oxley, Paul

    temperature and at 77 K. The steel samples studied were in the annealed state as received from quoted in the ASM International Handbook, which studied fully annealed stainless steel samples. Despite having harder magnetic properties than fully annealed steels some of the as-received steels still display

  15. Copper precipitation in cobalt-alloyed precipitation-hardened stainless steel

    E-Print Network [OSTI]

    Medvedeva, Julia E.

    Copper precipitation in cobalt-alloyed precipitation-hardened stainless steel Arpana S. Murthy-strength stainless steel was investigated using three-dimen- sional atom probe tomography. A decrease in copper; Stainless steels; First-principle electron theory; Casting; Precipitation Precipitation-hardened (PH) steels

  16. Evaluation of chlorines' impact on biofilms on scratched stainless steel surfaces

    E-Print Network [OSTI]

    Schreuders, Paul

    Evaluation of chlorines' impact on biofilms on scratched stainless steel surfaces Andrea Lomander Escherichia coli were grown on 316 stainless steel slides in a nutrient starved medium. The stainless steel 6 and 24 h. A 3­6 h old biofilm on a polished stainless steel surface detached when 200 ppm sodium

  17. The Size of the Sensitization Zone in 304 Stainless Steel Welds

    E-Print Network [OSTI]

    Eagar, Thomas W.

    ) ) viS i tf. f. t ~ I~ i \\ ! l The Size of the Sensitization Zone in 304 Stainless Steel Welds N stainless steel welds have been studied through a swtistical/y desigm·d experimellt. Tire resuits indicate stainless steel plates using argon shielding gas. The chemical com- position of the stainless steel is given

  18. Hydrostatic Microextrusion of Steel and Copper

    SciTech Connect (OSTI)

    Berti, Guido; Monti, Manuel; D'Angelo, Luciano

    2011-05-04

    The paper presents an experimental investigation based on hydrostatic micro extrusion of billets in low carbon steel and commercially pure copper, and the relevant results. The starting billets have a diameter of 0.3 mm and are 5 mm long; a high pressure generator consisting of a manually operated piston screw pump is used to pressurize the fluid up to 4200 bar, the screw pump is connected through a 3-way distribution block to the extrusion die and to a strain gauge high pressure sensor. The sensor has a full scale of 5000 bar and the extrusion pressure is acquired at a sampling rate of 2 kHz by means of an acquisition program written in the LabVIEW environment. Tests have been conducted at room temperature and a lubricant for wire drawing (Chemetall Gardolube DO 338) acts both as the pressurizing fluid and lubricant too. In addition, billets were graphite coated. Different fluid pressures and process durations have been adopted, resulting in different extrusion lengths. The required extrusion pressure is much higher than in non-micro forming operations (this effect is more evident for steel). On the cross section of the extruded parts, hardness and grain size distribution have been measured, the former through Vickers micro hardness (10 g load) tests. In the case of the extrusion of copper, the material behaves as in microdrawing process. In the case of the extrusion of steel, the hardness increases from the core to the surface as in the drawing process, but with lower values. The analysis evidenced the presence of the external layer, but its thickness is about 1/3 of the external layer in the drawn wire and the grains appear smaller than in the layer of the drawn wire. The extruding force required along the extruding direction is higher (22-24 N) than the drawing force along the same direction (12 N): being the material, the reduction ratio, the die sliding length the same in both cases, the higher extrusion force should be caused by a higher tangential friction force and/or a higher redundant work of deformation and/or a different material behaviour. Which is the real mechanism is not clear at present, but surface layer grains in extrusion are more deformed than in wire drawing. For this reason the deformation inhomogeneity increases in extrusion and the material under the highly deformed surface layer should be subjected to lower strains, strain hardening and finally resulting in lower hardness.

  19. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect (OSTI)

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

  20. Diode laser welding of aluminum to steel

    SciTech Connect (OSTI)

    Santo, Loredana; Quadrini, Fabrizio; Trovalusci, Federica [University of Rome Tor Vergata, Department of Mechanical Engineering, Via del Politecnico 1, 00133 Rome (Italy)

    2011-05-04

    Laser welding of dissimilar materials was carried out by using a high power diode laser to join aluminum to steel in a butt-joint configuration. During testing, the laser scan rate was changed as well as the laser power: at low values of fluence (i.e. the ratio between laser power and scan rate), poor joining was observed; instead at high values of fluence, an excess in the material melting affected the joint integrity. Between these limiting values, a good aesthetics was obtained; further investigations were carried out by means of tensile tests and SEM analyses. Unfortunately, a brittle behavior was observed for all the joints and a maximum rupture stress about 40 MPa was measured. Apart from the formation of intermeltallic phases, poor mechanical performances also depended on the chosen joining configuration, particularly because of the thickness reduction of the seam in comparison with the base material.

  1. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, Philip J. (Oak Ridge, TN); Braski, David N. (Oak Ridge, TN); Rowcliffe, Arthur F. (Oak Ridge, TN)

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  2. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  3. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  4. Modern structural steels with improved properties through accelerated cooling

    SciTech Connect (OSTI)

    Tschersich, H.J.; Schriever, U.; Bobbert, J.; Kuntze, C. [Thyssen Stahl AG, Duisburg (Germany)

    1995-12-31

    The last decade has seen an enormous increase in the stringency of the demands placed on steels. The main characteristics involved are higher strength and toughness, better suitability for welding and, in certain cases, corrosion resistance. The reason for these heightened demands resides in the higher strains to which the material is exposed in structural applications and in a greater need for safety. In many areas, the steel industry has succeeded in offering appropriate solutions through improved metallurgical and rolling techniques. Accelerated cooled steel grades are one example.

  5. Shear band structure in ballistically tested bainitic steels

    E-Print Network [OSTI]

    Fielding, L. C. D.; Bhadeshia, H. K. D. H.

    and simple process to obtain nano-structured bulk low-carbon steel with superior mechan- ical property’, Scripta Materialia, 2002, 46, 305–310. 18. X. Zhao, T. Jing, Y. Gao, G. Qiao, J. Zhou, and W. Wang: ‘Annealing behavior of nano-layered steel produced... by heavy cold-rolling of lath martensite’, Materials Science & Engineering A, 2005, 397, 117–121. 19. R. Ueji, N. Tsuji, Y. Minamino, and Y. Koizumi: ‘Ultragrain refinement of plain low carbon steel by cold-rolling and annealing of martensite...

  6. Reactor Materials Program - Baseline Material Property Handbook - Mechanical Properties of 1950's Vintage Stainless Steel Weldment Components, Task Number 89-23-A-1

    SciTech Connect (OSTI)

    Stoner, K.J.

    1999-11-05

    The Process Water System (primary coolant) piping of the nuclear production reactors constructed in the 1950''s at Savannah River Site is comprised primarily of Type 304 stainless steel with Type 308 stainless steel weld filler. A program to measure the mechanical properties of archival PWS piping and weld materials (having approximately six years of service at temperatures between 25 and 100 degrees C) has been completed. The results from the mechanical testing has been synthesized to provide a mechanical properties database for structural analyses of the SRS piping.

  7. INTERCOMPARISON STUDY OF ELEMENTAL ABUNDANCES IN RAW AND SPENT OIL SHALES

    E-Print Network [OSTI]

    Fox, J.P.

    2011-01-01

    A. Robb, and T. J. Spedding. Minor Elements ~n Oil Shale andOil-Shale Products. LERC RI-77/1, 1977. Wildeman, T. R.H. Meglen. The Analysis of Oil-Shale Materials for Element

  8. INTERCOMPARISON STUDY OF ELEMENTAL ABUNDANCES IN RAW AND SPENT OIL SHALES

    E-Print Network [OSTI]

    Fox, J.P.

    2011-01-01

    W. A. Robb, and T. J. Spedding. Minor Elements ~n Oil Shaleand Oil-Shale Products. LERC RI-77/1, 1977. Wildeman, T. R.H. Meglen. The Analysis of Oil-Shale Materials for Element

  9. Stainless steel anodes for alkaline water electrolysis and methods of making

    DOE Patents [OSTI]

    Soloveichik, Grigorii Lev

    2014-01-21

    The corrosion resistance of stainless steel anodes for use in alkaline water electrolysis was increased by immersion of the stainless steel anode into a caustic solution prior to electrolysis. Also disclosed herein are electrolyzers employing the so-treated stainless steel anodes. The pre-treatment process provides a stainless steel anode that has a higher corrosion resistance than an untreated stainless steel anode of the same composition.

  10. Reuse of steel and aluminium without melting

    E-Print Network [OSTI]

    Cooper, Daniel

    2014-01-07

    )______________________________ 138  Figure  5.19:  Finite  element  simulation  of  aluminium  samples  compressed  using  rollers __________ 139  Figure  5.20:  Machined  shear  test  samples.  Interface  width  reduced  to  2mm... ...................................................................................................................... 39  Table  3.1:  Summary  of  product  catalogue:  metal-­intensive  products,  major  metal  components,  alloys,  coatings,  fabrication  and  material  production  processes...

  11. Production, Manufacturing and Logistics Using real time information for effective dynamic scheduling

    E-Print Network [OSTI]

    Grossmann, Ignacio E.

    In many production processes real time information may be obtained from process control computers of the revised schedule against the production disturbance which results from changing the planned schedule. We into scheduling the complex production processes of steel continuous caster planning. Ó 2002 Elsevier Science B

  12. Technology Roadmap Research Program for the Steel Industry

    SciTech Connect (OSTI)

    Joseph R. Vehec

    2010-12-30

    The steel industry's Technology Roadmap Program (TRP) is a collaborative R&D effort jointly sponsored by the steel industry and the United States Department of Energy. The TRP program was designed to develop new technologies to save energy , increase competitiveness, and improve the environment. TRP ran from July, 1997 to December, 2008, with a total program budget of $38 million dollars. During that period 47 R&D projects were performed by 28 unique research organizations; co-funding was provided by DOE and 60 industry partners. The projects benefited all areas of steelmaking and much know-how was developed and transferred to industry. The American Iron and Steel Institute is the owner of all intellectual property developed under TRP and licenses it at commercial rates to all steelmakers. TRP technologies are in widespread use in the steel industry as participants received royalty-free use of intellectual property in return for taking the risk of funding this research.

  13. Structural Reliability of Bridges Elevated with Steel Pedestals 

    E-Print Network [OSTI]

    Bisadi, Vahid 1980-

    2012-09-19

    Overheight vehicle impact to bridge decks is a major problem in the transportation networks in the United States. An important factor that causes this problem is inadequate vertical clearance of bridges. Using steel pedestals to elevate bridge decks...

  14. 9 Cr-- 1 Mo steel material for high temperature application

    DOE Patents [OSTI]

    Jablonski, Paul D; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-11-27

    One or more embodiments relates to a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The 9 Cr-1 Mo steel has a tempered martensite microstructure and is comprised of both large (0.5-3 .mu.m) primary titanium carbides and small (5-50 nm) secondary titanium carbides in a ratio of. from about 1:1.5 to about 1.5:1. The 9 Cr-1 Mo steel may be fabricated using exemplary austenizing, rapid cooling, and tempering steps without subsequent hot working requirements. The 9 Cr-1 Mo steel exhibits improvements in total mass gain, yield strength, and time-to-rupture over ASTM P91 and ASTM P92 at the temperature and time conditions examined.

  15. Energy intensity in China's iron and steel sector

    E-Print Network [OSTI]

    Xu, Jingsi, M.C.P. Massachusetts Institute of Technology

    2011-01-01

    In this study, I examine the spatial and economic factors that influence energy intensity in China's iron and steel sector, namely industrial value added, renovation investment, coke consumption, and local coke supply. ...

  16. Transformations in TRIP-assisted Steels: Microstructure and Properties

    E-Print Network [OSTI]

    Chatterjee, Sourabh

    Despite the presence of high-carbon martensite, TRIP-assisted steels possess large uniform elongation. High-carbon martensite is normally brittle. In this thesis, it has been demonstrated that this apparent anomaly is due to the fine size...

  17. Low temperature type new TMCP steel plate for LPG carriers

    SciTech Connect (OSTI)

    Suzuki, Shuichi; Bessyo, Kiyoshi; Arimochi, Kazushige; Yajima, Hiroshi; Tada, Masuo; Sakai, Daisuke

    1994-12-31

    New Thermo-Mechanical Control Process (TMCP) steel plate for LPG carriers of completely liquefied type was developed with non-nickel chemistry. The new steel plate has a capability to arrest a long running brittle crack at {minus}46 C (which is the design temperature of the liquefied LPG tanks). A high heat-input one-pass welding can be applied to this steel despite its nickel-less chemistry. These capabilities were enabled by microalloying technology with low aluminum-medium nitrogen-boron, as well as by the advanced Thermo-Mechanical Control Process. This paper describes the new concept of utilizing the trace elements and the evaluation test results as the steel plate for the LPG tank and hull, especially from the standpoints of the fracture safe reliability at high heat input welding and from that of the shop workability.

  18. A structural analysis of the Cardington British Steel corner test 

    E-Print Network [OSTI]

    Gillie, Martin; Usmani, Asif; Rotter, J Michael

    2002-01-01

    This paper presents a structural analysis of the Cardington British Steel corner test. The test is a analyzes using ABAQUS, the commercial finite element program. The results of the analysis indicate that the response of ...

  19. Analysis of steel silo structures on discrete supports 

    E-Print Network [OSTI]

    Li, Hongyu

    The objective of this thesis is to broaden current knowledge of the strength and buckling/collapse of shells, with special reference to steel silo structures on discrete supports, and thus to provide design guidance of ...

  20. Optimal Panel Zone Participation in Steel Moment Frames 

    E-Print Network [OSTI]

    Ngo, Thanh Tat

    2014-01-03

    the overall seismic performance of that frame. As a result, the safety or reliability of a steel moment frame under earthquakes can be improved while maintaining the fabrication of the structure at an effective cost....

  1. 1D subsurface electromagnetic fields excited by energized steel casing

    E-Print Network [OSTI]

    Torres-Verdín, Carlos

    1D subsurface electromagnetic fields excited by energized steel casing Wei Yang1 , Carlos Torres-cased well is energized at the surface or within the borehole at an arbitrary depth with an electrode

  2. the university of iowa College of engineering Man of steel

    E-Print Network [OSTI]

    Beckermann, Christoph

    critical issues facing the engineering profession. Whether living in Iowa or in other parts of the world, treelike appearance. Photo by fisheye. this page: A microscopic photo of dendrites in steel. inside Iowa

  3. Eddy sensors for small diameter stainless steel tubes.

    SciTech Connect (OSTI)

    Skinner, Jack L.; Morales, Alfredo Martin; Grant, J. Brian; Korellis, Henry James; LaFord, Marianne Elizabeth; Van Blarigan, Benjamin; Andersen, Lisa E.

    2011-08-01

    The goal of this project was to develop non-destructive, minimally disruptive eddy sensors to inspect small diameter stainless steel metal tubes. Modifications to Sandia's Emphasis/EIGER code allowed for the modeling of eddy current bobbin sensors near or around 1/8-inch outer diameter stainless steel tubing. Modeling results indicated that an eddy sensor based on a single axial coil could effectively detect changes in the inner diameter of a stainless steel tubing. Based on the modeling results, sensor coils capable of detecting small changes in the inner diameter of a stainless steel tube were designed, built and tested. The observed sensor response agreed with the results of the modeling and with eddy sensor theory. A separate limited distribution SAND report is being issued demonstrating the application of this sensor.

  4. Low Temperature Irradiation Embrittlement of Reactor Pressure Vessel Steels

    SciTech Connect (OSTI)

    Wang, Jy-An John

    2015-08-01

    The embrittlement trend curve development project for HFIR reactor pressure vessel (RPV) steels was carried out with three major tasks. Which are (1) data collection to match that used in HFIR steel embrittlement trend published in 1994 Journal Nuclear Material by Remec et. al, (2) new embrittlement data of A212B steel that are not included in earlier HFIR RPV trend curve, and (3) the adjustment of nil-ductility-transition temperature (NDTT) shift data with the consideration of the irradiation temperature effect. An updated HFIR RPV steel embrittlement trend curve was developed, as described below. NDTT( C) = 23.85 log(x) + 203.3 log (x) + 434.7, with 2- uncertainty of 34.6 C, where parameter x is referred to total dpa. The developed update HFIR RPV embrittlement trend curve has higher embrittlement rate compared to that of the trend curve developed in 1994.

  5. Low-Temperature Colossal Supersaturation of Stainless Steels

    Broader source: Energy.gov [DOE]

    Austenitic stainless steels in the 300 Series are the primary materials used for a very broad range of applications when corrosion resistance is needed in aqueous solutions at ambient temperatures....

  6. Process to Continuously Melt, Refine, and Cast High Quality Steel

    Broader source: Energy.gov [DOE]

    This factsheet describes a project to conduct research and development targeted at designing an innovative steelmaking process to produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  7. Making Steel Framing as Thermally Efficient as Wood 

    E-Print Network [OSTI]

    Kosny, J.; Childs, P.

    2002-01-01

    In many world regions like North America and Scandinavia wood framing is dominant technology for residential buildings. During last two decades several companies around the world started to promote a low-gage steel framing for residential...

  8. Quantification of phase transformation in stainless steel 301LN sheets

    E-Print Network [OSTI]

    Beese, Allison M

    2008-01-01

    This thesis investigates the large deformation behavior of stainless steel 301LN cold-rolled sheets which is largely governed by the initial anisotropy combined with the phase transformation during deformation. Stainless ...

  9. Development of sodium silicate adhesives for electrical steel bonding

    E-Print Network [OSTI]

    Marks, Jordan (Jordan Christine)

    2014-01-01

    Inorganic adhesives have several benefits over traditional joining methods for joining electrical steels used in magnetic cores of numerous industrial applications. As insulators with very high melting temperatures, the ...

  10. Surface modified stainless steels for PEM fuel cell bipolar plates

    SciTech Connect (OSTI)

    Brady, Michael P; Wang, Heli; Turner, John A

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  11. Steel-SiC Metal Matrix Composite Development

    SciTech Connect (OSTI)

    Smith, Don D.

    2005-07-17

    The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

  12. Safety Analysis Report for packaging (onsite) steel waste package

    SciTech Connect (OSTI)

    BOEHNKE, W.M.

    2000-07-13

    The steel waste package is used primarily for the shipment of remote-handled radioactive waste from the 324 Building to the 200 Area for interim storage. The steel waste package is authorized for shipment of transuranic isotopes. The maximum allowable radioactive material that is authorized is 500,000 Ci. This exceeds the highway route controlled quantity (3,000 A{sub 2}s) and is a type B packaging.

  13. Procedure for flaw detection in cast stainless steel

    DOE Patents [OSTI]

    Kupperman, David S. (Oak Park, IL)

    1988-01-01

    A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

  14. Measurement of intergranular attack in stainless steel using ultrasonic energy

    DOE Patents [OSTI]

    Mott, Gerry (Pittsburgh, PA); Attaar, Mustan (Monroeville, PA); Rishel, Rick D. (Monroeville, PA)

    1989-08-08

    Ultrasonic test methods are used to measure the depth of intergranular attack (IGA) in a stainless steel specimen. The ultrasonic test methods include a pitch-catch surface wave technique and a through-wall pulse-echo technique. When used in combination, these techniques can establish the extent of IGA on both the front and back surfaces of a stainless steel specimen from measurements made on only one surface.

  15. AISI/DOE Technology Roadmap Program: Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels

    SciTech Connect (OSTI)

    Wayne Chuko; Jerry Gould

    2002-07-08

    This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions necessary for the peak response. Three specific downslope conditions (at a fix ed final current for each material, timed for a zero-, medium-, and full-softening response) were chosen for further metallurgical and mechanical testing. Representative samples, were inspected metallographically, examining both local hardness variations and microstructures. The resulting downslope diagrams were found to consist largely of a C-curve. The softening observed in these curves, however, was not supported by subsequent metallography, which showed that all welds made, regardless of material and downslope condition, were essentially martensitic. CCT/TTT diagrams, generated based on microstructural modeling done at Oak Ridge National Laboratories, showed that minimum downslope times of 2 and 10 s for the martensitic and dual-phase grades of steels, respectively, were required to avoid martensite formation. These times, however, were beyond those examined in this study. These results show that downsloping is not an effective means of reducing HTS for production resistance spot welding (RSW). The necessary downslope times (2-10s) are prohibited by the welding rates currently used today (up to 60 welds/s). Based on the observations made in this study, spike tempering appears to be the best compromise of microstructural improvement and short cycle time. It is recommended that future work be focused on exploring the robustness of this approach, and its applicability for a wider range of steels.

  16. Greenhouse Gas Mitigation Options in ISEEM Global Energy Model: 2010-2050 Scenario Analysis for Least-Cost Carbon Reduction in Iron and Steel Sector

    SciTech Connect (OSTI)

    Karali, Nihan; Xu, Tengfang; Sathaye, Jayant

    2013-12-01

    The goal of the modeling work carried out in this project was to quantify long-term scenarios for the future emission reduction potentials in the iron and steel sector. The main focus of the project is to examine the impacts of carbon reduction options in the U.S. iron and steel sector under a set of selected scenarios. In order to advance the understanding of carbon emission reduction potential on the national and global scales, and to evaluate the regional impacts of potential U.S. mitigation strategies (e.g., commodity and carbon trading), we also included and examined the carbon reduction scenarios in China’s and India’s iron and steel sectors in this project. For this purpose, a new bottom-up energy modeling framework, the Industrial Sector Energy Efficiency Modeling (ISEEM), (Karali et al. 2012) was used to provide detailed annual projections starting from 2010 through 2050. We used the ISEEM modeling framework to carry out detailed analysis, on a country-by-country basis, for the U.S., China’s, and India’s iron and steel sectors. The ISEEM model applicable to iron and steel section, called ISEEM-IS, is developed to estimate and evaluate carbon emissions scenarios under several alternative mitigation options - including policies (e.g., carbon caps), commodity trading, and carbon trading. The projections will help us to better understand emission reduction potentials with technological and economic implications. The database for input of ISEEM-IS model consists of data and information compiled from various resources such as World Steel Association (WSA), the U.S. Geological Survey (USGS), China Steel Year Books, India Bureau of Mines (IBM), Energy Information Administration (EIA), and recent LBNL studies on bottom-up techno-economic analysis of energy efficiency measures in the iron and steel sector of the U.S., China, and India, including long-term steel production in China. In the ISEEM-IS model, production technology and manufacturing details are represented, in addition to the extensive data compiled from recent studies on bottom-up representation of efficiency measures for the sector. We also defined various mitigation scenarios including long-term production trends to project country-specific production, energy use, trading, carbon emissions, and costs of mitigation. Such analyses can provide useful information to assist policy-makers when considering and shaping future emissions mitigation strategies and policies. The technical objective is to analyze the costs of production and CO{sub 2} emission reduction in the U.S, China, and India’s iron and steel sectors under different emission reduction scenarios, using the ISEEM-IS as a cost optimization model. The scenarios included in this project correspond to various CO{sub 2} emission reduction targets for the iron and steel sector under different strategies such as simple CO{sub 2} emission caps (e.g., specific reduction goals), emission reduction via commodity trading, and emission reduction via carbon trading.

  17. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect (OSTI)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the distance of a non-pressurized riser, and can increase casting yield by decreasing the required number of risers. All case studies for this projects were completed and compiled into an SFSA Technical Report that is submitted part of this Final Report

  18. APPLICATION OF ULTRASOUND TO THE EVALUATION OF RHEOLOGICAL PROPERTIES OF RAW ASIAN NOODLES

    E-Print Network [OSTI]

    Page, John

    behavior of functional food products. PRACTICAL APPLICATIONS This research describes the use., Winnipeg, Manitoba R3C 3G8, Canada Departments of 2 Food Science and 3 Physics and Astronomy, University_bs_banner A journal to advance the fundamental understanding of food texture and sensory perception Journal of Texture

  19. Effects of Non-Fish Based Raw Materials on the Fish Muscle Quality of

    E-Print Network [OSTI]

    towards more sustainable. This thesis investigated the effects of sesamin, linseed oil (LO), rapeseed oil (RO), krill oil (KO), krill meal (KM), mussel meal (MM), and zygomycete meal (ZM) (Rhizopus oryzae of astaxanthin showed high level of oxidation products (thiobarbituric reactive substances). Sesamin and ZM

  20. White-Etching Matter in Bearing Steel. Part I: Controlled Cracking of 52100 Steel

    E-Print Network [OSTI]

    Solano-Alvarez, W.; Bhadeshia, H. K. D. H.

    2014-07-08

    :!Steel!with!a!composition!of!iron,!carbon,!phosphorus!and!molybdenum:!Tech.!Rep.!US!Patent!4,961,904:!U.!S.!Patent!Office!1990.!![15]!Z.!Lei,!A.!Zhao,!J.!Xie,!C.!Sun,!Y.!Hong:!Theoretical!and!Applied!Mechanics!Letters!2012,!vol.!2,!pp.!031003.!![16]!W... .!Solano(Alvarez,!E.!J.!Song,!D.!K.!Han,!D.(W.!Suh,!H.!K.!D.!H.!Bhadeshia:!Submitted!2014.!![17]!B.!Chalmers,!R.!King,!R.!Shuttleworth:!Proceedings!of!the!Royal!Society!A!1948,!vol.!193,!pp.!465–483.!![18]!K.!Ryttberg,!M.!K.!Wedel,!V...

  1. DOE - Office of Legacy Management -- Sutton Steele and Steele Co - TX 09

    Office of Legacy Management (LM)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of NaturalDukeWakefield Municipal Gas &SCE-SessionsSouth DakotaRobbins and Myers Co - OHStar Cutter Corp -Sutton Steele and

  2. Project W-519 CDR supplement: Raw water and electrical services for privatization contractor, AP tank farm operations

    SciTech Connect (OSTI)

    Parazin, R.J.

    1998-07-31

    This supplement to the Project W-519 Conceptual Design will identify a means to provide RW and Electrical services to serve the needs of the TWRS Privatization Contractor (PC) at AP Tank Farm as directed by DOE-RL. The RW will serve the fire suppression and untreated process water requirements for the PC. The purpose of this CDR supplement is to identify Raw Water (RW) and Electrical service line routes to the TWRS Privatization Contractor (PC) feed delivery tanks, AP-106 and/or AP-108, and establish associated cost impacts to the Project W-519 baseline.

  3. Steel Creek primary producers: Periphyton and seston, L-Lake/Steel Creek Biological Monitoring Program, January 1986--December 1991

    SciTech Connect (OSTI)

    Bowers, J.A. [Westinghouse Savannah River Co., Aiken, SC (United States); Toole, M.A.; van Duyn, Y. [Normandeau Associates Inc., New Ellenton, SC (United States)

    1992-02-01

    The Savannah River Site (SRS) encompasses 300 sq mi of the Atlantic Coastal Plain in west-central South Carolina. Five major tributaries of the Savannah River -- Upper Three Runs Creek, Four Mile Creek, Pen Branch, Steel Creek, and Lower Three Runs Creek -- drain the site. In 1985, L Lake, a 400-hectare cooling reservoir, was built on the upper reaches of Steel Creek to receive effluent from the restart of L-Reactor and to protect the lower reaches from thermal impacts. The Steel Creek Biological Monitoring Program was designed to assess various components of the system and identify and changes due to the operation of L-Reactor or discharge from L Lake. An intensive ecological assessment program prior to the construction of the lake provided baseline data with which to compare data accumulated after the lake was filled and began discharging into the creek. The Department of Energy must demonstrate that the operation of L-Reactor will not significantly alter the established aquatic ecosystems. This report summarizes the results of six years` data from Steel Creek under the L-Lake/Steel Creek Monitoring Program. L Lake is discussed separately from Steel Creek in Volumes NAI-SR-138 through NAI-SR-143.

  4. Evaluating the potential use of winter cover crops in cornsoybean systems for sustainable co-production of food and fuel

    E-Print Network [OSTI]

    Minnesota, University of

    concerns have motivated intense interest in the development of renewable energy sources, including fuels of the atmospheric impact of fossil fuel combustion has spurred research and development of renewable alternatives of total US fuel consumption, and places energy production in competition with food production for raw

  5. This is SLU Alnarp SLU Alnarp is situated in Sweden's most dynamic agricultural, horticultural and food production region,

    E-Print Network [OSTI]

    deals with the entire cultivation chain. This includes production of food, raw materials for industry's growing population with food, clean water, fibres, materials and energy using sus- tainable methods is a research network focused on new or improved crops and food products, materials, pharmaceuticals and energy

  6. NanoComposite Stainless Steel Powder Technologies

    SciTech Connect (OSTI)

    DeHoff, R.; Glasgow, C. (MesoCoat, Inc.)

    2012-07-25

    Oak Ridge National Laboratory has been investigating a new class of Fe-based amorphous material stemming from a DARPA, Defense Advanced Research Projects Agency initiative in structural amorphous metals. Further engineering of the original SAM materials such as chemistry modifications and manufacturing processes, has led to the development of a class of Fe based amorphous materials that upon processing, devitrify into a nearly homogeneous distribution of nano sized complex metal carbides and borides. The powder material is produced through the gas atomization process and subsequently utilized by several methods; laser fusing as a coating to existing components or bulk consolidated into new components through various powder metallurgy techniques (vacuum hot pressing, Dynaforge, and hot isostatic pressing). The unique fine scale distribution of microstructural features yields a material with high hardness and wear resistance compared to material produced through conventional processing techniques such as casting while maintaining adequate fracture toughness. Several compositions have been examined including those specifically designed for high hardness and wear resistance and a composition specifically tailored to devitrify into an austenitic matrix (similar to a stainless steel) which poses improved corrosion behavior.

  7. Austenitic stainless steel for high temperature applications

    DOE Patents [OSTI]

    Johnson, Gerald D. (Kennewick, WA); Powell, Roger W. (Pasco, WA)

    1985-01-01

    This invention describes a composition for an austenitic stainless steel which has been found to exhibit improved high temperature stress rupture properties. The composition of this alloy is about (in wt. %): 12.5 to 14.5 Cr; 14.5 to 16.5 Ni; 1.5 to 2.5 Mo; 1.5 to 2.5 Mn; 0.1 to 0.4 Ti; 0.02 to 0.08 C; 0.5 to 1.0 Si; 0.01 maximum, N; 0.02 to 0.08 P; 0.002 to 0.008 B; 0.004-0.010 S; 0.02-0.05 Nb; 0.01-0.05 V; 0.005-0.02 Ta; 0.02-0.05 Al; 0.01-0.04 Cu; 0.02-0.05 Co; 0.03 maximum, As; 0.01 maximum, O; 0.01 maximum, Zr; and with the balance of the alloy being essentially iron. The carbon content of the alloy is adjusted such that wt. % Ti/(wt. % C+wt. % N) is between 4 and 6, and most preferably about 5. In addition the sum of the wt. % P+wt. % B+wt. % S is at least 0.03 wt. %. This alloy is believed to be particularly well suited for use as fast breeder reactor fuel element cladding.

  8. EFFECT OF VANADIUM ON STRUCTURE-PROPERTY RELATIONS OF DUAL PHASE Fe/Mn/Si/0.lC STEELS

    E-Print Network [OSTI]

    Nakagawa, Alvin

    2014-01-01

    Formable HSLA and Dual Phase Steels, Proceedings of AIME,and Properties of Dual Phase Steels, Proceedings of Aifv1E,in intercritically annealed dual phase steels. Many of the

  9. Heavy reflector experiments in the IPEN/MB-01 reactor: Stainless steel, carbon steel and nickel

    SciTech Connect (OSTI)

    Santos, Adimir dos; Andrade e Silva, Graciete Simoes de; Jerez, Rogerio; Liambos Mura, Luis Felipe; Fuga, Rinaldo [Instituto de Pesquisas Energeticas e Nucleares - IPEN-CNEN/SP Av. Prof. Lineu Prestes 2242 - CEP 05508-000 Sao Paulo, SP (Brazil)

    2013-05-06

    New experiments devoted to the measurements of physical parameters of a light water core surrounded by a heavy reflector were performed in the IPEN/MB-01 research reactor facility. These experiments comprise three sets of heavy reflector (SS-304, Carbon Steel, and Nickel) in a form of laminates around 3 mm thick. Each set was introduced individually in the west face of the core of the IPEN/MB-01 reactor. The aim here is to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check for the SS-304 reflector experiment. The experimental results comprise critical control bank positions, temperatures and reactivities as a function of the number of the plates. Particularly to the case of Nickel, the experimental data are unique of its kind. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this nuclear data library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  10. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect (OSTI)

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  11. Raw neutron scattering data for strain measurement of hydraulically loaded granite and marble samples in triaxial stress state

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Polsky, Yarom

    This entry contains raw data files from experiments performed on the Vulcan beamline at the Spallation Neutron Source at Oak Ridge National Laboratory using a pressure cell. Cylindrical granite and marble samples were subjected to confining pressures of either 0 psi or approximately 2500 psi and internal pressures of either 0 psi, 1500 psi or 2500 psi through a blind axial hole at the center of one end of the sample. The sample diameters were 1.5" and the sample lengths were 6". The blind hole was 0.25" in diameter and 3" deep. One set of experiments measured strains at points located circumferentially around the center of the sample with identical radii to determine if there was strain variability (this would not be expected for a homogeneous material based on the symmetry of loading). Another set of experiments measured load variation across the radius of the sample at a fixed axial and circumferential location. Raw neutron diffraction intensity files and experimental parameter descriptions are included.

  12. Raw neutron scattering data for strain measurement of hydraulically loaded granite and marble samples in triaxial stress state

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Polsky, Yarom

    2014-05-23

    This entry contains raw data files from experiments performed on the Vulcan beamline at the Spallation Neutron Source at Oak Ridge National Laboratory using a pressure cell. Cylindrical granite and marble samples were subjected to confining pressures of either 0 psi or approximately 2500 psi and internal pressures of either 0 psi, 1500 psi or 2500 psi through a blind axial hole at the center of one end of the sample. The sample diameters were 1.5" and the sample lengths were 6". The blind hole was 0.25" in diameter and 3" deep. One set of experiments measured strains at points located circumferentially around the center of the sample with identical radii to determine if there was strain variability (this would not be expected for a homogeneous material based on the symmetry of loading). Another set of experiments measured load variation across the radius of the sample at a fixed axial and circumferential location. Raw neutron diffraction intensity files and experimental parameter descriptions are included.

  13. A new copper borophosphate with novel polymeric chains and its structural correlation with raw materials in molten hydrated flux synthesis

    SciTech Connect (OSTI)

    Duan, Ruijing; Liu, Wei Cao, Lixin; Su, Ge; Xu, Hongmei; Zhao, Chenggong

    2014-02-15

    A novel copper borophosphate, Cu{sub 3}[B{sub 2}P{sub 3}O{sub 12}(OH){sub 3}] has been prepared by the molten hydrated flux method. Its crystal structure was determined by the single-crystal X-ray diffraction (monoclinic, Cc, a=6.1895 Å, b=13.6209 Å, c=11.9373 Å, ?=97.62°, V=997.5 Å{sup 3}, Z=4). The three-dimensional framework of the titled compound, is composed by two kinds of polymeric chains and isolated PO{sub 4} tetrahedral. One novel 4-membered tetrahedral rings has been observed in borophosphates. Magnetic measurements indicate that the title compound exits antiferromagnetic interactions. Due to the special reaction medium created by the molten hydrated flux method, a possible structural correlation between the final solids and the raw materials has been noted. - Graphical abstract: The 3D structure consists of a framework composed of CuO{sub x} polyhedra, BO{sub 4} and PO{sub 4} tetrahedra. A intersection angle between the metal chains and borophosphate chains can be noted. Display Omitted - Highlights: • A novel copper borophosphate has been prepared by the molten hydrated flux method. • One novel 4-membered tetrahedral ring has been observed firstly in borophosphates. • A possible structural correlation between the final solids and the raw materials has been noted.

  14. Micromechanisms of ductile fracturing of DH-36 steel plates under impulsive loads and influence of polyurea reinforcing

    E-Print Network [OSTI]

    Amini, M. R.; Nemat-Nasser, S.

    2010-01-01

    Micromechanisms of ductile fracturing of DH-36 steel platesMicromechanisms of ductile fracturing of DH-36 steel platesundergoes controllable fracturing, generally initiated near

  15. Master Thesis: Collaboration between Utility Systems and Production

    E-Print Network [OSTI]

    Grossmann, Ignacio E.

    of surplus byproduct gases Electricity generation Reheating purposes Natural gas consumption for reheating-sensitive Electricity Prices: Assessing the Economic Benefit Case Study: An Integrated Steel Mill Markus Drouven1, Sumit;2 Production Plant Utility System Utility Supply Utility Demand Surplus Electricity Purchased Electricity Power

  16. ORIGINAL PAPER Production of glassceramics from heavy metal gypsum

    E-Print Network [OSTI]

    Volinsky, Alex A.

    (973 K, 2 h) and a crystallization stage (1,173 K, 1 h). The main crystalline phase of the obtained is a product of the stainless steel pickling waste liquor disposed by the lime neutralization precipita- tion properties and randomly oriented crystals with some resi- dual glass with

  17. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    E-Print Network [OSTI]

    Price, Lynn; Phylipsen, Dian; Worrell, Ernst

    2001-01-01

    Li, 2001. Energy Use and Carbon Dioxide Emissions from SteelEnergy Efficiency and Carbon Dioxide Emissions ReductionEnergy Use and Carbon Dioxide Emissions in the Steel Sector

  18. Wear-Resistant NanoCompositeStainless Steel Coatings and Bits...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant NanoCompositeStainless Steel Coatings and Bits Wear-Resistant NanoCompositeStainless Steel Coatings and Bits Project objective: To develop ultra-hard and wear...

  19. Stress corrosion cracking and hydrogen embrittlement of thick section high strength low alloy steel

    E-Print Network [OSTI]

    Needham, William Donald

    1986-01-01

    An experimental study was conducted to evaluate the corrosion performance of weldments of a high strength low alloy(HSLA) steel in a simulated seawater environment. This steel, designated HSLA80, was developed by the United ...

  20. Fire performance of unprotected and protected concrete filled steel hollow structural sections 

    E-Print Network [OSTI]

    Rush, David Ian

    2013-11-28

    Concrete filled steel hollow structural (CFS) sections are increasingly used to support large compressive loads in buildings, with the concrete infill and the steel tube working together to yield several benefits both ...

  1. PLC-9 Non Rusting Stainless Steel Column 10" Square with Radius Corners

    E-Print Network [OSTI]

    Stuart, Steven J.

    PLC-9 Non Rusting Stainless Steel Column 10" Square with Radius Corners Unit includes two lights General Specifications of PLC-9 Column Non Rusting, Non Magnetic Stainless Steel - .125" Thick Dimensions

  2. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations

    Broader source: Energy.gov [DOE]

    In recent years there has been an increasing demand to reduce and control the amount of dissolved gases in steel. Hydrogen and nitrogen are two of the most important gases which when dissolved in liquid steel affect its properties significantly

  3. DESIGN OF DUPLEX LOW CARBON STEELS FOR IMPROVED STRENGTH: WEIGHT APPLICATIONS

    E-Print Network [OSTI]

    Koo, J.

    2010-01-01

    of all the Cr steels is about Upon annealing of the initialCr bearing steels to attain similar initial of the annealingsteel) and martensite lath boundaries, coupled with the gradual evo- lution of austenite particles with annealing

  4. A Computational-based Approach for the Design of Trip Steels 

    E-Print Network [OSTI]

    Li, Sheng-Yen

    2013-08-06

    The purpose of this work is to optimize the chemical composition as well as the heat treatment for improving the mechanical performance of the TRIP steel by employing the theoretical models. TRIP steel consists of the microstructure with ferrite...

  5. Experiments to Separate the Effect of Texture on Anisotropy of Pipeline Steel

    E-Print Network [OSTI]

    Cambridge, University of

    Experiments to Separate the Effect of Texture on Anisotropy of Pipeline Steel M. S. Jooa , D the anisotropy of Charpy test energy. Keywords: pipeline steel, anisotropy, crystallographic texture, memory

  6. Identification and probabilistic modeling of mesocrack initiations in 304L stainless steel

    E-Print Network [OSTI]

    Identification and probabilistic modeling of mesocrack initiations in 304L stainless steel J. Rupil the growth of fa- tigue damage in an austenitic stainless steel at a mesoscopic scale. Several fatigue

  7. CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components...

  8. The hardening of Type 316L stainless steel welds with thermal aging

    E-Print Network [OSTI]

    Ayers, Lauren Juliet

    2012-01-01

    Welded stainless steel piping is a component of boiling water reactors (BWRs). Reirculation and other large diameter piping are fabricated from Type 304 or 316 stainless steels. Delta ferrite is present in welds, because ...

  9. Modelling precipitation sequences in power plant steels Part 2 -Application of kinetic theory

    E-Print Network [OSTI]

    Cambridge, University of

    Modelling precipitation sequences in power plant steels Part 2 - Application of kinetic theory J. D to predictthevastdifferencesin precipitation kineticsreportedin thepublishedliteraturefor powerplant steels.By implication, the precipitate phases usually present are metastable. Indeed,it is well establishedthat thereis

  10. DOE - Office of Legacy Management -- U S Steel Co National Tube...

    Office of Legacy Management (LM)

    Steel Co National Tube Div Christy Park Works - PA 35 FUSRAP Considered Sites Site: U. S. STEEL CO., NATIONAL TUBE DIV., CHRISTY PARK WORKS (PA.35) Eliminated from further...

  11. Multi analysis of the effect of grain size on the dynamic behavior of microalloyed steels

    SciTech Connect (OSTI)

    Zurek, Anna K; Muszka, K; Majta, J; Wielgus, M

    2009-01-01

    This study presents some aspects of multiscale analysis and modeling of variously structured materials behavior in quasi-static and dynamic loading conditions. The investigation was performed for two different materials of common application: high strength microalloyed steel (HSLA, X65), and as a reference more ductile material, Ti-IF steel. The MaxStrain technique and one pass hot rolling processes were used to produce ultrafine-grained and coarse-grained materials. The efficiency and inhomogeneity of microstructure refinement were examined because of their important role in work hardening and the initiation and growth of fracture under tensile stresses. It is shown that the combination of microstructures characterized by their different features contributes to the dynamic behavior and final properties of the product. In particular, the role of solute segregation at grain boundaries as well as precipitation of carbonitrides in coarse and ultrafine-grained structures is assessed. The predicted mechanical response of ultrafine-grained structures, using modified KHL model is in reasonable agreement with the experiments. This is a result of proper representation of the role of dislocation structure and the grain boundary and their multiscale effects included in this model.

  12. Effect of stainless steel weld overlay cladding on the structural integrity of flawed steel plates in bending. Series 1

    SciTech Connect (OSTI)

    Corwin, W.R.; Robinson, G.C.; Nanstad, R.K.; Merkle, J.G.; Berggren, R.G.; Goodwin, G.M.; Swain, R.L.; Owings, T.D.

    1985-04-01

    The Heavy-Section Steel Technology (HSST) Stainless Steel Cladding Evaluations were undertaken to study the interaction of stainless steel cladding on the inside surface of a reactor pressure vessel with flaws initiating and propagating in base metal. With the more recent focus of safety studies on overcooling type transients, for which the behavior of small flaws is important, stainless steel cladding may have a key role in controlling the propagation and/or arrest of propagating flaws. A complicating factor in understanding the role of stainless steel cladding in this setting is the scarcity of data on its fracture toughness as a function of radiation dose and the fabrication process. The initial phase of the HSST evaluations addresses this question by testing the response of 51-mm-thick flawed plates clad with single-wire, submerged-arc weld overlays of different toughness levels. The tests completed indicate that cladding of moderate toughness had a limited ability to enhance the structural arrest toughness of a beam in bending. The specimen design and fabrication techniques employed for this first completed series of tests resulted in flaw and specimen configurations that prevented adequate control of the stress state at pop-in of the hydrogen-charged electron-beam welds. As a result, analyses of the tests by two approximate techniques and by the ORMGEN-ADINA-ORVIRT finite-element programs were not completely consistent.

  13. An alternative to the crystallographic reconstruction of austenite in steels

    SciTech Connect (OSTI)

    Bernier, Nicolas, E-mail: n.bernier@yahoo.fr [OCAS N.V., ArcelorMittal R and D Gent, Pres. J.F. Kennedylaan 3, 9060 Zelzate (Belgium); Bracke, Lieven, E-mail: lieven.bracke@arcelormittal.com [OCAS N.V., ArcelorMittal R and D Gent, Pres. J.F. Kennedylaan 3, 9060 Zelzate (Belgium); Malet, Loïc; Godet, Stéphane [Université Libre de Bruxelles, 4 MAT (Materials Engineering, Characterisation, Synthesis and Recycling), Avenue F.D. Roosevelt 50, CP 194/03, 1050 Brussels (Belgium)

    2014-03-01

    An alternative crystallographic austenite reconstruction programme written in Matlab is developed by combining the best features of the existing models: the orientation relationship refinement, the local pixel-by-pixel analysis and the nuclei identification and spreading strategy. This programme can be directly applied to experimental electron backscatter diffraction mappings. Its applicability is demonstrated on both quenching and partitioning and as-quenched lath-martensite steels. - Highlights: • An alternative crystallographic austenite reconstruction program is developed. • The method combines a local analysis and a nuclei identification/spreading strategy. • The validity of the calculated orientation relationship is verified on a Q and P steel. • The accuracy of the reconstructed microtexture is investigated on a martensite steel.

  14. Pottery Production

    E-Print Network [OSTI]

    Nicholson, Paul T.

    2009-01-01

    Paul T. Nicholson. ) Pottery Production, Nicholson, UEE 2009Short Citation: Nicholson 2009, Pottery Production. UEE.Paul T. , 2009, Pottery Production. In Willeke Wendrich (

  15. Cordage Production

    E-Print Network [OSTI]

    Veldmeijer, André J.

    2009-01-01

    294: fig. 15-3). Cordage Production, Veldmeijer, UEE 2009Short Citation: Veldmeijer, 2009, Cordage Production. UEE.André J. , 2009, Cordage Production. In Willeke Wendrich (

  16. Glass Production

    E-Print Network [OSTI]

    Shortland, Andrew

    2009-01-01

    40, pp. 162 - 186. Glass Production, Shortland, UEE 2009AINES Short Citation: Shortland 2009, Glass Production. UEE.Andrew, 2009, Glass Production. In Willeke Wendrich (ed. ),

  17. Steel slag carbonation in a flow-through reactor system: The role of fluid-flux

    E-Print Network [OSTI]

    Steel Association, 2010), comprising ~275 kg of slag from the iron-making stage (namely, blast furnace

  18. HotStrength of Ferritic CreepResistant Steels Comparison of Neural Network and Genetic Programming

    E-Print Network [OSTI]

    Cambridge, University of

    to 1 #12;testing [1]. Such steels form the back­bone of steam turbines used in electricity generation

  19. Manufacturing Energy and Carbon Footprint- Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input

  20. Vacuum Furnace Brazing Open Cell Reticulated Foam to Stainless Steel Tubing

    SciTech Connect (OSTI)

    Korinko, P.S.

    2002-09-13

    This paper describes the intended application and development effort required to braze the copper foam to the stainless steel tubing.

  1. Wear-Resistant NanoCompositeStainless Steel Coatings and Bits

    Office of Energy Efficiency and Renewable Energy (EERE)

    Project objective: To develop ultra-hard and wear resistant nanocompositestainless steel coatings and bulk components for geothermal drilling applications.

  2. Communities of Pottery Production and Consumption on the Taraco Peninsula, Bolivia, 200 BC-300 AD

    E-Print Network [OSTI]

    Roddick, Andrew Paul

    2009-01-01

    finished ceramics to raw materials: oxidized color groupsF. Piechowski 1992 Ceramic raw materials survey in Pacificresults from a preliminary raw material survey. Journal of

  3. Pottery Production and Social Complexity of the Bronze Age Cultures on the Chengdu Plain, Sichuan, China

    E-Print Network [OSTI]

    Lin, Kuei-chen

    2013-01-01

    generally available raw materials in distinctive fashionsat different stages, from raw materials to the removal ofnot difficult and the raw material not rare, these vessels

  4. The Impact of Mathematical Modeling on the Production of Special Purpose Cement

    E-Print Network [OSTI]

    Vuik, Kees

    to a sufficiently high temperature. These processes cause the reactions that transform the raw materials in the production industry? Our partnership with Almatis B.V., a special purpose cement manufacturer, resulted in the complete elimination of unscheduled plant shut-downs. Almatis now reports a much more stable manufacturing

  5. Reliability-based condition assessment of steel containment and liners

    SciTech Connect (OSTI)

    Ellingwood, B.; Bhattacharya, B.; Zheng, R.

    1996-11-01

    Steel containments and liners in nuclear power plants may be exposed to aggressive environments that may cause their strength and stiffness to decrease during the plant service life. Among the factors recognized as having the potential to cause structural deterioration are uniform, pitting or crevice corrosion; fatigue, including crack initiation and propagation to fracture; elevated temperature; and irradiation. The evaluation of steel containments and liners for continued service must provide assurance that they are able to withstand future extreme loads during the service period with a level of reliability that is sufficient for public safety. Rational methodologies to provide such assurances can be developed using modern structural reliability analysis principles that take uncertainties in loading, strength, and degradation resulting from environmental factors into account. The research described in this report is in support of the Steel Containments and Liners Program being conducted for the US Nuclear Regulatory Commission by the Oak Ridge National Laboratory. The research demonstrates the feasibility of using reliability analysis as a tool for performing condition assessments and service life predictions of steel containments and liners. Mathematical models that describe time-dependent changes in steel due to aggressive environmental factors are identified, and statistical data supporting the use of these models in time-dependent reliability analysis are summarized. The analysis of steel containment fragility is described, and simple illustrations of the impact on reliability of structural degradation are provided. The role of nondestructive evaluation in time-dependent reliability analysis, both in terms of defect detection and sizing, is examined. A Markov model provides a tool for accounting for time-dependent changes in damage condition of a structural component or system. 151 refs.

  6. THE SENSITIVITY OF CARBON STEELS' SUSCEPTIBILITY TO LOCALIZED CORROSION TO THE PH OF NITRATE BASED NUCLEAR WASTES

    SciTech Connect (OSTI)

    BOOMER KD

    2010-01-14

    The Hanford tank reservation contains approximately 50 million gallons of liquid legacy radioactive waste from cold war weapons production, which is stored in 177 underground storage tanks. The tanks will be in use until waste processing operations are completed. The wastes tend to be high pH (over 10) and nitrate based. Under these alkaline conditions carbon steels tend to be passive and undergo relatively slow uniform corrosion. However, the presence of nitrate and other aggressive species, can lead to pitting and stress corrosion cracking. This work is a continuation of previous work that investigated the propensity of steels to suffer pitting and stress corrosion cracking in various waste simulants. The focus of this work is an investigation of the sensitivity of the steels' pitting and stress corrosion cracking susceptibility tosimulant pH. Previous work demonstrated that wastes that are high in aggressive nitrate and low in inhibitory nitrite are susceptible to localized corrosion. However, the previous work involved wastes with pH 12 or higher. The current work involves wastes with lower pH of 10 or 11. It is expected that at these lower pHs that a higher nitrite-to-nitrate ratio will be necessary to ensure tank integrity. This experimental work involved both electrochemical testing, and slow strain rate testing at either the free corrosion potential or under anodic polarization. The results of the current work will be discussed, and compared to work previously presented.

  7. Comparison of precipitate behaviors in ultra-low carbon, titanium-stabilized interstitial free steel sheets under different annealing processes

    SciTech Connect (OSTI)

    Shi, J.; Wang, X.

    1999-12-01

    Ultra-low carbon, titanium-stabilized interstitial free (ULC Ti-IF) steel sheets are widely used in the automobile industry because of excellent deep drawability. The annealing process is critical to their final property, and there are two different annealing processes used in industrial production of interstitial free (IF) steel sheets, namely batch annealing and continuous annealing. In this study, precipitation behaviors of titanium IF steels, that is, TiN, TiS, Ti{sub 4}(CS){sub 2}, and TiC, the size and dispersion of TiN, TiS, and Ti{sub 4}(CS){sub 2} remained almost unchanged after either annealing process. Conversely, the average size of a TiC particle increased substantially after both annealing processes, while TiC after continuous annealing was larger than that after batch annealing due to the higher heating temperature of continuous annealing. Two new particles, FeTiP and (Ti, Mn)S, were also observed in the batch annealing process but not in continuous annealing. The structure of FeTiP and (Ti, Mn)S were studied, and furthermore the evolution of FeTiP precipitation was found to be closely related to recrystallization in batch annealing. Finally, the interrelation among processing parameters, precipitation behaviors, and final property was studied.

  8. Sponsors of CIEEDAC: Natural Resources Canada, Canadian Industry Program for Energy Conservation, Aluminium Industry Association, Canadian Petroleum Products Institute, Canadian Portland Cement Association, Canadian Pulp

    E-Print Network [OSTI]

    , Canadian Pulp and Paper Association, Canadian Steel Producers Association, Canadian Textiles InstituteSponsors of CIEEDAC: Natural Resources Canada, Canadian Industry Program for Energy Conservation, Aluminium Industry Association, Canadian Petroleum Products Institute, Canadian Portland Cement Association

  9. Hydrogen trapping in bearing steels: mechanisms and alloy design

    E-Print Network [OSTI]

    Szost, Blanka Angelika

    2013-02-05

    diffusion into the steel microstructure from lubricant decomposi- tion [1]. 8 Embrittlement caused by hydrogen entering the steel from oil was reported also in an oil-hydraulic unit [16], and the feeding line of an oil refinery [17]. The results show... of dislocations against a grain boundary in vacuum (black numbers and dislocation lines) and an image taken from the same pile-up at constant stress, after introduction of 95 torr of hydrogen gas in the environmental cell (white numbers and dislocation lines...

  10. Simulation of Convection and Macrosegregation in Steel Casting C. Beckermann* and M. C. Schneider**

    E-Print Network [OSTI]

    Beckermann, Christoph

    Simulation of Convection and Macrosegregation in Steel Casting C. Beckermann* and M. C. Schneider.C., "Simulation of Convection and Macrosegregation in Steel Casting," in Proceedings of the 50th SFSA Technical and the mushy zone. This is particularly true in heavy steel castings which have very large cross sections

  11. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect (OSTI)

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  12. Cryorolling effect on microstructure and mechanical properties of Fe25Cr20Ni austenitic stainless steel

    E-Print Network [OSTI]

    Volinsky, Alex A.

    dealing with micro- structure and mechanical properties of austenitic stainless steels, since martensitic steel Yi Xiong a,b, , Tiantian He c , Junbei Wang a , Yan Lu a , Lufei Chen a , Fengzhang Ren a Accepted 7 September 2015 Available online 11 September 2015 Keywords: Austenitic stainless steel

  13. Microstructure effect on hydrogen-induced cracking in TM210 maraging steel

    E-Print Network [OSTI]

    Volinsky, Alex A.

    August 2013 Keywords: Maraging steel Hydrogen embrittlement Reverted austenite Martensite lath boundaries formability. Solution- treated maraging steels have martensite with high dislocation density and a pronouncedMicrostructure effect on hydrogen-induced cracking in TM210 maraging steel Gang Wang a , Yu Yan

  14. Effect of Deformation on Hydrogen Trapping and Effusion in TRIPAssisted Steel

    E-Print Network [OSTI]

    Cambridge, University of

    pronounced in TRIP steel containing austenite which is relatively less stable to martensitic transformationEffect of Deformation on Hydrogen Trapping and Effusion in TRIP­Assisted Steel Joo Hyun Ryua of hydrogen at a variety of sites in multiphase transformation­induced plasticity (TRIP) steels has been

  15. Transmission electron microscopy of oxide development on 9Cr ODS steel in supercritical water

    E-Print Network [OSTI]

    Motta, Arthur T.

    cladding include austenitic stainless steels, solid solution and precipitation-hardened alloys, ferritic­martensitic is on the ferritic­martensitic 9Cr ODS steel, which was originally developed by JAEA for use in sodium-cooled fastTransmission electron microscopy of oxide development on 9Cr ODS steel in supercritical water A

  16. Technical Reference on Hydrogen Compatibility of Materials Carbon and Alloy Steels

    E-Print Network [OSTI]

    Siefert, Chris

    martensitic steel used primarily in the aerospace industry [1, 2]. Screening tests indicate that this alloyTechnical Reference on Hydrogen Compatibility of Materials Carbon and Alloy Steels: 9Ni-4Co (code of this information, whether direct, indirect, special, incidental or consequential. #12;Carbon and Alloy Steels 9Ni-4

  17. Controlled Rocking System for Seismic Retrofit of Steel Truss Bridge Piers

    E-Print Network [OSTI]

    Bruneau, Michel

    1 Controlled Rocking System for Seismic Retrofit of Steel Truss Bridge Piers Michael Pollino1 and Michel Bruneau2 ABSTRACT In assessments of the seismic adequacy of existing steel bridges, the steel, especially for bridges deemed critical for response and recovery efforts following an earthquake. While

  18. Microbial Corrosion in Linepipe Steel Under the Influence of a Sulfate-Reducing Consortium Isolated

    E-Print Network [OSTI]

    biofilm, carbon steel API 5L X52, microbiologically influenced corrosion, pipeline, sulfateMicrobial Corrosion in Linepipe Steel Under the Influence of a Sulfate-Reducing Consortium Isolated) This work investigates microbiologically influenced corrosion of API 5L X52 linepipe steel by a sulfate

  19. FATIGUE OF 8630 CAST STEEL IN THE PRESENCE OF SHRINKAGE POROSITY

    E-Print Network [OSTI]

    Beckermann, Christoph

    FATIGUE OF 8630 CAST STEEL IN THE PRESENCE OF SHRINKAGE POROSITY K.M. Sigl1 , R.A. Hardin2 , R of shrinkage porosity on the mechanical performance of the cast steel. Axial fatigue tests were conducted under.I., and Beckermann, C., "Fatigue of 8630 Cast Steel in the Presence of Shrinkage Porosity," in Proceedings of the 57

  20. Effect of Porosity on Deformation, Damage, and Fracture of Cast Steel

    E-Print Network [OSTI]

    Beckermann, Christoph

    shrinkage porosity on deformation, damage, and fracture of cast steel under tensile testing. Steel plates containing shrinkage porosity are cast in sand molds, machined into test coupons, and tensile testedEffect of Porosity on Deformation, Damage, and Fracture of Cast Steel R.A. HARDIN and C. BECKERMANN

  1. Prediction of Riser Carbon Macrosegregation due to Shrinkage Flow in Steel Casting

    E-Print Network [OSTI]

    Beckermann, Christoph

    1 Prediction of Riser Carbon Macrosegregation due to Shrinkage Flow in Steel Casting Kent D Carbon Macrosegregation due to Shrinkage Flow in Steel Casting," in Proceedings of the 64th SFSA macrosegregation in and below risers due to feeding flow in steel castings. The model uses feeding flow velocities

  2. Effect of mould expansion on pattern allowances in sand casting of steel

    E-Print Network [OSTI]

    Beckermann, Christoph

    properties of the sand and the solidifying steel. Such hindered shrinkage of restrained casting featuresEffect of mould expansion on pattern allowances in sand casting of steel F. Peters1 , R. Voigt2 , S. Z. Ou3 and C. Beckermann*3 For steel castings produced in sand moulds, the expansion of the sand

  3. Rayleigh Number Criterion for Formation of A-Segregates in Steel Castings and Ingots

    E-Print Network [OSTI]

    Beckermann, Christoph

    steel sand castings. By comparing the predictions with observations made in the actual castingsRayleigh Number Criterion for Formation of A-Segregates in Steel Castings and Ingots M. TORABI RAD the formation of A-segregates in steel castings and ingots. The criterion is calibrated using available

  4. Rayleigh Number Criterion for Formation of A-Segregates in Steel Castings M. Torabi Rad1

    E-Print Network [OSTI]

    Beckermann, Christoph

    in a casting simulation code and used to predict A-segregates in three different shaped steel sand castings1 Rayleigh Number Criterion for Formation of A-Segregates in Steel Castings and Ingots M. Torabi the formation of A-segregates in steel castings and ingots. The criterion is calibrated using available

  5. A CORRELATION STUDY BETWEEN INTERGRANULAR STRAINS AND MAGNETIC PROPERTIES OF MILD STEEL

    E-Print Network [OSTI]

    Clapham, Lynann

    that low temperature annealing (400-500ºC) is associated with recovery processes in steels [9A CORRELATION STUDY BETWEEN INTERGRANULAR STRAINS AND MAGNETIC PROPERTIES OF MILD STEEL R. Hutanu1 directions [1-4]. Interestingly, is the magnetic easy axis in steels as determined by the Magnetic

  6. Oxidation and decarburisation of high-carbon-chromium steel under charcoal protection

    E-Print Network [OSTI]

    Volinsky, Alex A.

    -carbon-chromium bearing steel is often annealed in a sealed pot with a small amount of charcoal without physically for the bearing steel is suggested. Keywords: Annealing, Oxidation, Decarburisation, Charcoal, Non of carbon steels during annealing in air at temperatures between 900 and 1200uC. Gong et al.4 investigated

  7. Annealing Steel Coils Mark McGuinness, Victoria University of Wellington, New Zealand

    E-Print Network [OSTI]

    McGuinness, Mark

    Annealing Steel Coils Mark McGuinness, Victoria University of Wellington, New Zealand Winston L temperature within a Uniflow Annealing System (UAS) furnace. The steel coil is then maintained at this temperature for a period of time to achieve annealing. New Zealand Steel have a number of formulae

  8. HallPetch Behavior in Ultra-Fine-Grained AISI 301LN Stainless Steel

    E-Print Network [OSTI]

    Ferreira, Paulo J.

    strength of conventional fully annealed AISI 301LN stainless steels. An analysis of the relationshipHall­Petch Behavior in Ultra-Fine-Grained AISI 301LN Stainless Steel S. RAJASEKHARA, P.J. FERREIRA, L.P. KARJALAINEN, and A. KYRO¨ LA¨ INEN An ultra-fine-grained AISI 301LN austenitic stainless steel

  9. Effectiveness of advanced coating systems for mitigating blast effects on steel components

    E-Print Network [OSTI]

    Effectiveness of advanced coating systems for mitigating blast effects on steel components C. Chen1 of this work is to study the effectiveness of an advanced coating material, polyurea, as a blast mitigation tool for steel components. The response of polyurea coated steel components under blast loading

  10. Special Perforated Steel Plate Shear Walls with Reduced Beam Section Anchor Beams. II: Analysis and

    E-Print Network [OSTI]

    Bruneau, Michel

    Special Perforated Steel Plate Shear Walls with Reduced Beam Section Anchor Beams. II: Analysis detailed ductile perforated steel plate shear walls SPSWs . These SPSWs had low yield strength steel infill, recommendations for the design of these special detailed perforated SPSWs are presented. DOI: 10.1061/ ASCE 0733

  11. Influence of filler wire composition on weld microstructures of a 444 ferritic stainless steel grade

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    1 Influence of filler wire composition on weld microstructures of a 444 ferritic stainless steel, wetting and grain structure of the fusion zone. Keywords: ferritic stainless steel, GMAW, filler wire) presented a new design approach to replace traditional manifolds made of cast iron to stainless steel tubes

  12. Coating of a stainless steel tube-wall catalytic reactor with thermally treated polysiloxane thick films

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Coating of a stainless steel tube-wall catalytic reactor with thermally treated polysiloxane thick stainless steel by plasma assisted chemical vapour deposition process. Thicknesses up to 10µm were developed barrier. Key-words: PACVD, TDMS, stainless steel, surface passivity. 1. Introduction The use of tube

  13. Quick-Start Operating Guide Document No. 1800-13 Stainless Steel Glove Boxes

    E-Print Network [OSTI]

    Yoo, S. J. Ben

    Quick-Start Operating Guide Document No. 1800-13 Stainless Steel Glove Boxes (Series 300 ­ 600-Start Operating Guide Stainless Steel Glove Boxes (Series 300 ­ 600) © Copyright 2010 Terra Universal Inc. All.0Introduction This manual provides information on installing and operating your Terra Stainless Steel Glove Box

  14. Flow stress of Nitronic-50 stainless steel over a wide range of strain rates and temperatures

    E-Print Network [OSTI]

    Nemat-Nasser, Sia

    Flow stress of Nitronic-50 stainless steel over a wide range of strain rates and temperatures Wei August 2005 Abstract To understand and model the thermomechanical response of Nitronic-50 stainless steel are examined by optical microscopy. These experimental results show that: (1) Nitronic-50 stainless steel

  15. THE INFLUENCE OF COOLING RATE ON THE FERRITE CONTENT OF STAINLESS STEEL ALLOYS

    E-Print Network [OSTI]

    Eagar, Thomas W.

    ) ) ) THE INFLUENCE OF COOLING RATE ON THE FERRITE CONTENT OF STAINLESS STEEL ALLOYS J. W. Elmer cooling rates. INTRODUCTION Rcsid ual ferrite is present in the microstructure of duplex stainless steel that this ferrite can influence the mechanical properties of stainless steel alloys and the integrity of castings

  16. Scripta Materialia 55 (2006) 779-781 Transformation Texture in Deformed Stainless Steel

    E-Print Network [OSTI]

    Cambridge, University of

    2006-01-01

    Scripta Materialia 55 (2006) 779-781 Transformation Texture in Deformed Stainless Steel Saurabh.msm.cam.ac.uk/phase­trans In an elegant experimental study on an austenitic stainless steel, Gey et al. [1] found that not all of the 24 of necessary data do not exist for martensite in the 304 stainless steel of the type studied by Gey et al

  17. Phase Transformations and Microstructural Evolution of Mo-Bearing Stainless Steels

    E-Print Network [OSTI]

    DuPont, John N.

    Phase Transformations and Microstructural Evolution of Mo-Bearing Stainless Steels T.D. ANDERSON, J Transformations and Microstructural Evolution of Mo-Bearing Stainless Steels T.D. ANDERSON, J.N. DUPONT, M.J. PERRICONE, and A.R. MARDER The good corrosion resistance of superaustenitic stainless steel (SASS) alloys

  18. Electro-mechanical coupling of semiconductor film grown on stainless steel by oxidation

    E-Print Network [OSTI]

    Volinsky, Alex A.

    Electro-mechanical coupling of semiconductor film grown on stainless steel by oxidation M. C. Lin,1) Electro-mechanical coupling phenomenon in oxidation film on stainless steel has been discovered by using Publishing LLC. [http://dx.doi.org/10.1063/1.4824072] It is generally known that stainless steel (SS) has

  19. Zirconia matrix composite dispersed with stainless steel particles: processing and oxidation behavior

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Zirconia matrix composite dispersed with stainless steel particles: processing and oxidation for the ceramic part and on 304L stainless steel for the metallic part. The characteristics of this material(p)-CMC(s) described in this study is based on yttrium stabilized ZrO2 and 304L stainless steel materials. Zirconia

  20. "Ceramics and high-temperature composites, silicides" Oxidation of Stainless Steel Powder

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    "Ceramics and high-temperature composites, silicides" CHTC9 Oxidation of Stainless Steel Powder. To understand the corrosion behavior of a model 304L(p)-ZrO2(s) composite, a 304L stainless steel powder has stainless steel particles. In this domain a mechanism is proposed and the kp value is calculated both due

  1. ~ Ductility of Stabilized Ferritic Stainless Steel G. B. HUNTER AND T. W. EAGAR

    E-Print Network [OSTI]

    Eagar, Thomas W.

    ) ) · ~ Ductility of Stabilized Ferritic Stainless Steel Welds G. B. HUNTER AND T. W. EAGAR the form of a chromium rich nitride phase. FERRITIC stainless steels have received considerable attention of each of these detrimental effects. The factors influencing toughness of ferritic stainless steels have

  2. The use and optimization of stainless steel mesh cathodes in microbial electrolysis cells

    E-Print Network [OSTI]

    The use and optimization of stainless steel mesh cathodes in microbial electrolysis cells Yimin September 2010 Keywords: Stainless steel mesh Microbial electrolysis cell Cathode a b s t r a c t Microbial- ramethylphenylporphyrin (CoTMPP & FeCoTMPP) [8], nickel oxide [9], stainless steel (SS) [9e11], and tungsten carbide [12

  3. A creep model for austenitic stainless steels incorporating cavitation and wedge cracking

    E-Print Network [OSTI]

    Mahesh, Sivasambu

    A creep model for austenitic stainless steels incorporating cavitation and wedge cracking S Mahesh, Kalpakkam 603102. India Abstract. A model of damage evolution in austenitic stainless steels under creep experimental data for a type 316 austenitic stainless steel under uniaxial creep loading. Deformation

  4. Alternated high-and low-pressure nitriding of austenitic stainless steel: Mechanisms and results

    E-Print Network [OSTI]

    Alternated high- and low-pressure nitriding of austenitic stainless steel: Mechanisms and results G a gas mixture of (N2 /H2):(50/50) in pressure, was applied to stainless-steel AISI 304. In the first penetrate far beyond the compound layer. These nitrogen atoms, uptaken into the austenitic stainless-steel

  5. Formation of chromium borides in quenched modified 310 austenitic stainless steel.

    E-Print Network [OSTI]

    Cambridge, University of

    Formation of chromium borides in quenched modified 310 austenitic stainless steel. T. Sourmail, T stainless steels is well documented [1, 2]. A number of studies have confirmed that boron segregates type 310 austenitic stainless steel (20 wt% Ni, 25 wt% Cr), during quenching from high

  6. Effect of white water chemistry on corrosion passivation behavior of 304L stainless steel

    E-Print Network [OSTI]

    Das, Suman

    Effect of white water chemistry on corrosion passivation behavior of 304L stainless steel What, while sulfate has an inhibiting effect on pitting corrosion. Stainless steels rely on passive films are closely related to repassivation properties of the stainless steel. Crack tip in Stress Corrosion Cracking

  7. Stainless steel pitting and early-stage stress corrosion cracking under ultra-low elastic load

    E-Print Network [OSTI]

    Volinsky, Alex A.

    Stainless steel pitting and early-stage stress corrosion cracking under ultra-low elastic load Available online 7 September 2013 Keywords: A. Stainless steel B. SEM B. Modeling studies C. Stress] in stainless steel (SS), are key factors inducing the preferential pitting initiation. For homoge- neous

  8. Formation of annealing twins during recrystallization and grain growth in 304L austenitic stainless steel

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    austenitic stainless steel is examined in relation to the thermo-mechanical history. The behavior results from a 304L austenitic stainless steel. 2. Experimental details 2.1 Material and thermo-mechanical treatments. Austenitic stainless steels, which do not undergo discernible phase transformation during

  9. An integrated hot-rolling and microstructure model for dual-phase steels

    E-Print Network [OSTI]

    Cambridge, University of

    An integrated hot-rolling and microstructure model for dual-phase steels D. Bombaca, , M. J. Peeta as a function of the hot rolling and cooling conditions is proposed for dual phase steels. An integrated tool proposed for final phase constitution of dual-phase steel has been developed, modelling recrystallization

  10. Chemical production from industrial by-product gases: Final report

    SciTech Connect (OSTI)

    Lyke, S.E.; Moore, R.H.

    1981-04-01

    The potential for conservation of natural gas is studied and the technical and economic feasibility and the implementation of ventures to produce such chemicals using carbon monoxide and hydrogen from byproduct gases are determined. A survey was performed of potential chemical products and byproduct gas sources. Byproduct gases from the elemental phosphorus and the iron and steel industries were selected for detailed study. Gas sampling, preliminary design, market surveys, and economic analyses were performed for specific sources in the selected industries. The study showed that production of methanol or ammonia from byproduct gas at the sites studied in the elemental phosphorus and the iron and steel industries is technically feasible but not economically viable under current conditions. Several other applications are identified as having the potential for better economics. The survey performed identified a need for an improved method of recovering carbon monoxide from dilute gases. A modest experimental program was directed toward the development of a permselective membrane to fulfill that need. A practical membrane was not developed but further investigation along the same lines is recommended. (MCW)

  11. Creep of A508/533 Pressure Vessel Steel

    SciTech Connect (OSTI)

    Richard Wright

    2014-08-01

    ABSTRACT Evaluation of potential Reactor Pressure Vessel (RPV) steels has been carried out as part of the pre-conceptual Very High Temperature Reactor (VHTR) design studies. These design studies have generally focused on American Society of Mechanical Engineers (ASME) Code status of the steels, temperature limits, and allowable stresses. Initially, three candidate materials were identified by this process: conventional light water reactor (LWR) RPV steels A508 and A533, 2¼Cr-1Mo in the annealed condition, and Grade 91 steel. The low strength of 2¼Cr-1Mo at elevated temperature has eliminated this steel from serious consideration as the VHTR RPV candidate material. Discussions with the very few vendors that can potentially produce large forgings for nuclear pressure vessels indicate a strong preference for conventional LWR steels. This preference is based in part on extensive experience with forging these steels for nuclear components. It is also based on the inability to cast large ingots of the Grade 91 steel due to segregation during ingot solidification, thus restricting the possible mass of forging components and increasing the amount of welding required for completion of the RPV. Grade 91 steel is also prone to weld cracking and must be post-weld heat treated to ensure adequate high-temperature strength. There are also questions about the ability to produce, and very importantly, verify the through thickness properties of thick sections of Grade 91 material. The availability of large components, ease of fabrication, and nuclear service experience with the A508 and A533 steels strongly favor their use in the RPV for the VHTR. Lowering the gas outlet temperature for the VHTR to 750°C from 950 to 1000°C, proposed in early concept studies, further strengthens the justification for this material selection. This steel is allowed in the ASME Boiler and Pressure Vessel Code for nuclear service up to 371°C (700°F); certain excursions above that temperature are allowed by Code Case N-499-2 (now incorporated as an appendix to Section III Division 5 of the Code). This Code Case was developed with a rather sparse data set and focused primarily on rolled plate material (A533 specification). Confirmatory tests of creep behavior of both A508 and A533 are described here that are designed to extend the database in order to build higher confidence in ensuring the structural integrity of the VHTR RPV during off-normal conditions. A number of creep-rupture tests were carried out at temperatures above the 371°C (700°F) Code limit; longer term tests designed to evaluate minimum creep behavior are ongoing. A limited amount of rupture testing was also carried out on welded material. All of the rupture data from the current experiments is compared to historical values from the testing carried out to develop Code Case N-499-2. It is shown that the A508/533 basemetal tested here fits well with the rupture behavior reported from the historical testing. The presence of weldments significantly reduces the time to rupture. The primary purpose of this report is to summarize and record the experimental results in a single document.

  12. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    SciTech Connect (OSTI)

    Elliot B. Kennel; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Madhavi Nallani-Chakravartula; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2006-03-27

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the development of continuous processes for hydrogenation as well as continuous production of carbon foam and coke.

  13. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    SciTech Connect (OSTI)

    Elliot B. Kennel; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2005-06-08

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the development of continuous processes for hydrogenation as well as continuous production of carbon foam and coke.

  14. Forest biomass and pulpwood in particular is the most important raw material for cellulose. The most common species for this purpose are pine, spruce and birch in the Nordic countries and eucalyptus and

    E-Print Network [OSTI]

    Kaski, Samuel

    Forest biomass and pulpwood in particular is the most important raw material for cellulose diverse novel processes for separating cellulose, hemi cellulose and lignin from biomass. Biorefineries

  15. Ultrathin Polyimide-Stainless Steel Heater for Vacuum System Bake-out

    E-Print Network [OSTI]

    Rathjen, Christian; Henrist, Bernard; Kölemeijer, Wilhelmus; Libera, Bruno; Lutkiewicz, Przemyslaw

    2005-01-01

    Space constraints in several normal conducting magnets of the LHC required the development of a dedicated permanent heater for vacuum chamber bake-out. The new heater consists of stainless steel bands inside layers of polyimide. The overall heater thickness is about 0.3 mm. The low magnetic permeability is suitable for applications in magnetic fields. The material combination allows for temperatures high enough to activate a NEG coating. Fabrication is performed in consecutive steps of tape wrapping. Automation makes high volume production at low costs possible. About 800 m of warm vacuum system of the long straight sections of the LHC will be equipped with the new heater. This paper covers experience gained at CERN from studies up to industrialization.

  16. Effects of LWR coolant environments on fatigue lives of austenitic stainless steels.

    SciTech Connect (OSTI)

    Chopra, O. K.

    1998-01-13

    Fatigue tests have been conducted on Types 304 and 316NG stainless steels to evaluate the effects of various material and loading variables, e.g., steel type, strain rate, dissolved oxygen (DO) in water, and strain range, on the fatigue lives of these steels. The results confirm significant decreases in fatigue life in water. Unlike the situation with ferritic steels, environmental effects on Types 304 and 316NG stainless steel are more pronounced in low-DO than in high-DO water. Experimental results have been compared with estimates of fatigue life based on a statistical model. The formation and growth of fatigue cracks in air and water environments are discussed.

  17. DEVELOPMENT OF ELECTROMAGNETIC TECHNIQUES FOR HYDROGEN CONTENT ASSESSMENT IN COATED LINEPIPE STEEL

    SciTech Connect (OSTI)

    Lasseigne-Jackson, A. N.; Anton, J.; Jackson, J. E.; Olson, D. L.; Mishra, B.

    2008-02-28

    With the introduction of new higher strength steels operating at higher pressure, the need for characterization of hydrogen content in high strength steel pipelines is timely for the pipeline industry. The higher-strength steel pipelines have higher susceptibility to hydrogen damage. Through the use of low-frequency induced current impedance measurements, a new non-contact sensor has been developed for real-time determination of diffusible hydrogen content in coated pipeline steel. A measurement scheme to separate variables associated with pipelines is discussed. This electromagnetic technique allows for a rapid, non-destructive assessment of hydrogen accumulation in coated steel line pipe and thus an evaluation of the pipeline integrity.

  18. The Effect of Connection Fractures on Steel Moment Resisting Frame

    E-Print Network [OSTI]

    Sweetman, Bert

    The Effect of Connection Fractures on Steel Moment Resisting Frame Seismic Demands and Safety - The Effect of Connection Fractures on SMRF Seismic Demands and Safety 1. Contents, Approach, Models........................................................................................C-1 "Numerical Example of the Proposed SAC Procedure for Assessing the Annual Exceedance Probabilities

  19. Deformation during casting of steel: model and material C. Beckermann

    E-Print Network [OSTI]

    Beckermann, Christoph

    Deformation during casting of steel: model and material properties C. Monroe C. Beckermann Dimensional differences between a final casting and its design are casting distortions. Distortion is created by the deformation occurring throughout solidification and further cooling during the casting process. Accurate

  20. Neural network model of creep strength of austenitic stainless steels

    E-Print Network [OSTI]

    Cambridge, University of

    Neural network model of creep strength of austenitic stainless steels T. Sourmail, H. K. D. H, and solution treatment temperature. The method involved a neural network analysis of a vast and general, and stress. Neural networks represent a more general regression method, which ameliorates most

  1. IMPROVING THE PERFORMANCE CREEP STRENGTH-ENHANCED FERRITIC STEELS

    E-Print Network [OSTI]

    Pennycook, Steve

    and microstructure of CSEF steels influence mechanical properties. The approach relies on a combination on microstructural evolution and material properties. Recent testing at 650°C/70 MPa confirmed that reducing, ASTM A387 Grade 91, have become the key to the realization of increasingly efficient coal-fired power

  2. PRELIMINARY REPORT ON STEEL BUILDING DAMAGE FROM THE DARFIELD EARTHQUAKE

    E-Print Network [OSTI]

    Bruneau, Michel

    351 PRELIMINARY REPORT ON STEEL BUILDING DAMAGE FROM THE DARFIELD EARTHQUAKE OF SEPTEMBER 4, 2010 the Darfield earthquake of September 4, 2010, including concentrically braced frames, eccentrically braced this earthquake, but much of this is attributed to the fact that seismic demands from the Darfield earthquake were

  3. IDS120h GEOMETRY SHIELDING VESSELS: STAINLESS STEEL vs. TUNGSTEN

    E-Print Network [OSTI]

    McDonald, Kirk

    IDS120h GEOMETRY SHIELDING VESSELS: STAINLESS STEEL vs. TUNGSTEN SHIELDING MATERIAL: 60%WC+40%H2 O shielding vessels (STST OR W) Different cases of shielding material. >mars1510/MCNP >10-11 MeV NEUTRON ENERGY CUTOFF >SHIELDING:60%WC+40%H2 O (STST or W VESSELS), 80%WC+20%He, 80%W+20%He (W VESSELS) >4 MW

  4. Specific grinding energy causing thermal damage in precision gear steels 

    E-Print Network [OSTI]

    Hatathodi, Srinivas

    2002-01-01

    This project is aimed at developing a better understanding of thermal damage caused by grinding of precision gear materials and also a model to predict the onset of burn in AISI 9310 gear steel. This study is concerned with the thermal aspects...

  5. UNCORRECTED Reliability analysis of hybrid ceramic/steel gun barrels

    E-Print Network [OSTI]

    Grujicic, Mica

    UNCORRECTED PROOF Reliability analysis of hybrid ceramic/steel gun barrels M. GRUJICIC1 , J. R-5069, USA Received in final form 25 February 2002 AB ST R AC T Failure of the ceramic gun-barrel lining probability for the lining is also discussed. Keywords failure; gun-barrel lining; reliability; thermo

  6. Macrosegregation and Microstructural Evolution in a Pressure-Vessel Steel

    E-Print Network [OSTI]

    Cambridge, University of

    for how the segregation might be minimised, and its detrimental effects suppressed by heat treatments. 1's knowledge) investigations have not been made into how macrosegregation in pressure-vessel steels can affect be prevented, and how its effects might be suppressed. 2. Experimental SA508 Grade 3 material was obtained from

  7. second gun the steel lining was dispensed with as being

    E-Print Network [OSTI]

    effectually packed the joint,preventing any escape of gas. The vent for "ring ... Let us next examine the resisting ... iron in opposition to an area of the ?uid measuring one square inch ..... 56-15-ng coo/wad export a previously formed steel wing. A. (J-pdr. ... force exerted upon the projectile to overcome its natural vis inertiae ...

  8. Application of New Feeding Rules To Risering of Steel Castings

    E-Print Network [OSTI]

    Beckermann, Christoph

    and predicted shrinkage porosity in the castings to the expected level of porosity based on the new feeding1 Application of New Feeding Rules To Risering of Steel Castings Doug Smith , Tony Faivre , Shouzhu Engineering , ABC-NACO TECHNOLOGIES, Lombard, IL1 Project Engineer - Casting Simulation, ABC-NACO TECHNOLOGIES

  9. Simulation of Convection and Macrosegregation in a Large Steel Ingot

    E-Print Network [OSTI]

    Beckermann, Christoph

    convection and macrosegregation in casting of a large steel ingot are numerically simulated. The simulation of a shrinkage cavity at the top, is taken into account. The numerical results show the evolution macrosegregation observed in the lower part of the ingot. It is also shown that the inclusion of the shrinkage

  10. Sensitivity of Steel Casting Simulation Results to Alloy Property Datasets

    E-Print Network [OSTI]

    Beckermann, Christoph

    1 Sensitivity of Steel Casting Simulation Results to Alloy Property Datasets Kent D. Carlson these groupings to other casting simulation results, because such grouping neglects property variation effects. The effects of four property variations are studied here: (1) solidification shrinkage; (2) liquidus

  11. Feeding and Risering of High Alloy Steel Castings

    E-Print Network [OSTI]

    Beckermann, Christoph

    Feeding and Risering of High Alloy Steel Castings Kent D. Carlson, Shouzhu Ou and Christoph radiographically sound castings at 2 pct sensitivity. By comparing results between plate casting trials known as the Niyama criterion and ASTM shrinkage x-ray level. This relationship was then used

  12. Modeling of Reoxidation Inclusion Formation During Filling of Steel Castings

    E-Print Network [OSTI]

    Beckermann, Christoph

    larger inclusions entering the mold cavity from the ladle, and they can also be born on the metal free of the resulting defect areas with weld metal. Inclusions that remain in the casting adversely affect machining inclusions, which form when deoxidized steel comes into contact with oxygen during mold filling, make up

  13. Factory Brings Solar Energy Jobs to Former Steel Town

    Broader source: Energy.gov [DOE]

    Fairless Hills, like many Pennsylvania towns, has a long history with manufacturing. It is home to the Keystone Industrial Port Complex, a manufacturing and industrial site that was once the location of a U.S. Steel plant. So when AE Polysilicon was looking for a site suitable for its polycrystalline silicon plant, the Port Complex seemed like a natural choice.

  14. Stress relief cracking in creep resisting low alloy ferritic steels.

    E-Print Network [OSTI]

    Tait, Robert Andrew

    1976-10-26

    good creep strengthening in these low alloy steels. As a result of this work, it has been established that the above view is both inaccurate and misleading. Most of the experiments were performed on two samples of commercially produced 1/2Cr 1/2Mo 1...

  15. Improving the Performance of Creep-Strength-Enhanced Ferritic Steels

    E-Print Network [OSTI]

    Pennycook, Steve

    generators used in combined cycle gas turbine units. Improvements in the high temperature capability of CSEF failures of CSEF steels after only a few years in service. These failures result from two main causes: (1 use of these advanced alloys in power generation equipment. Additionally, this work could establish

  16. IMPROVING THE PERFORMANCE CREEP STRENGTH-ENHANCED FERRITIC STEELS

    E-Print Network [OSTI]

    Pennycook, Steve

    in coal-fired steam boilers, as well as in heat-recovery steam generators used in combined cycle gas, and there have been reports of numerous failures of CSEF steels after only a few years in service. This practical are sources of a number of failures because the microstructures that develop there can significantly reduce

  17. Reactor Material Program Fracture Toughness of Type 304 Stainless Steel

    SciTech Connect (OSTI)

    Awadalla, N.G.

    2001-03-28

    This report describes the experimental procedure for Type 304 Stainless Steel fracture toughness measurements and the application of results. Typical toughness values are given based on the completed test program for the Reactor Materials Program (RMP). Test specimen size effects and limitations of the applicability in the fracture mechanics methodology are outlined as well as a brief discussion on irradiation effects.

  18. Battery and fuel cell electrodes containing stainless steel charging additive

    DOE Patents [OSTI]

    Zuckerbrod, David (Pittsburgh, PA); Gibney, Ann (Monroeville, PA)

    1984-01-01

    An electrode for use in electrochemical energy cells is made, comprising a hydrophilic layer and a hydrophobic layer, where the hydrophilic layer comprises a hydrophilic composite which includes: (i) carbon particles; (ii) stainless steel particles; (iii) a nonwetting agent; and (iv) a catalyst, where at least one current collector contacts said composite.

  19. High productivity in Australian blast furnaces

    SciTech Connect (OSTI)

    Nightingale, R.J.; Mellor, D.G. [BHP Slab and Plate Products Div., Port Kembla, New South Wales (Australia); Jelenich, L. [BHP Rod and Bar Products Div., Newcastle, New South Wales (Australia); Ward, R.F. [BHP Long Products Div., Whyalla, South Australia (Australia)

    1995-12-01

    Since the emergence of the Australian domestic economy from recession in 1992, the productivity of BHP`s blast furnace has increased significantly to meet the demands of both domestic and export markets. BHP Steel operates six blast furnaces at its three Australian integrated plants. These furnaces vary widely in their size, feed, technology and current campaign status. This paper reviews the principal issues associated with productivity improvements over recent years. These gains have been achieved through activities associated with a wide range of process, equipment and human resource based issues.

  20. Bulk Nanostructured FCC Steels With Enhanced Radiation Tolerance

    SciTech Connect (OSTI)

    Zhang, Xinghang; Hartwig, K. Ted; Allen, Todd; Yang, Yong

    2012-10-27

    The objective of this project is to increase radiation tolerance in austenitic steels through optimization of grain size and grain boundary (GB) characteristics. The focus will be on nanocrystalline austenitic Fe-Cr-Ni alloys with an fcc crystal structure. The long-term goal is to design and develop bulk nanostructured austenitic steels with enhanced void swelling resistance and substantial ductility, and to enhance their creep resistance at elevated temperatures via GB engineering. The combination of grain refinement and grain boundary engineering approaches allows us to tailor the material strength, ductility, and resistance to swelling by 1) changing the sink strength for point defects, 2) by increasing the nucleation barriers for bubble formation at GBs, and 3) by changing the precipitate distributions at boundaries. Compared to ferritic/martensitic steels, austenitic stainless steels (SS) possess good creep and fatigue resistance at elevated temperatures, and better toughness at low temperature. However, a major disadvantage of austenitic SS is that they are vulnerable to significant void swelling in nuclear reactors, especially at the temperatures and doses anticipated in the Advanced Burner Reactor. The lack of resistance to void swelling in austenitic alloys led to the switch to ferritic/martensitic steels as the preferred material for the fast reactor cladding application. Recently a type of austenitic stainless steel, HT-UPS, was developed at ORNL, and is expected to show enhanced void swelling resistance through the trapping of point defects at nanometersized carbides. Reducing the grain size and increasing the fraction of low energy grain boundaries should reduce the available radiation-produced point defects (due to the increased sink area of the grain boundaries), should make bubble nucleation at the boundaries less likely (by reducing the fraction of high-energy boundaries), and improve the strength and ductility under radiation by producing a higher density of nanometer sized carbides on the boundaries. This project will focus on void swelling but advances in processing of austenitic steels are likely to also improve the radiation response of the mechanical properties.