Sample records for rate coating technology

  1. Development of High Rate Coating Technology for Low Cost Electrochromic Dynamic Windows

    SciTech Connect (OSTI)

    Kwak, B.; Joshi, Ajey

    2013-03-31T23:59:59.000Z

    Objectives of the Project: The objective of this project was to develop and demonstrate the feasibility of depositing critical electrochromic layers at high rate using new novel vacuum coating sources, to develop a full electrochromic process flow by combining conventional processes with new deposition sources, to characterize, test, evaluate, and optimize the resulting coatings and devices, and, to demonstrate an electrochromic device using the new process flow and sources. As addendum objectives, this project was to develop and demonstrate direct patterning methods with novel integration schemes. The long term objective, beyond this program, is to integrate these innovations to enable production of low-cost, high-performance electrochromic windows produced on highly reliable and high yielding manufacturing equipment and systems.

  2. Vehicle Technologies Office Merit Review 2015: Electrode Coating...

    Energy Savers [EERE]

    Vehicle Technologies Office Merit Review 2015: Electrode Coating Defect Analysis and Processing NDE for High-Energy Lithium-Ion Batteries Vehicle Technologies Office Merit Review...

  3. Environmental Technology Verification Coatings and Coating Equipment Program (ETV CCEP)

    E-Print Network [OSTI]

    .2 Quality Assurance for the ETV CCEP.....................................................................1.................................................................11 2.2.12 Determination of Total Volatile Content of the UV-Curable Coating.......14 2.3 Schedule.0 QUALITY ASSURANCE OBJECTIVES.......................................

  4. ALARA{trademark} 1146 strippable coating. Innovative Technology Summary Report

    SciTech Connect (OSTI)

    None

    2000-04-01T23:59:59.000Z

    The application of strippable coatings is an innovative technology for decontamination, which effectively reduces hazard residuals at low cost. The process applies a plastic membrane or polymer on the contaminated surface. The strippable coating is allowed to cure for up to 24 hours, after which it can be easily peeled or stripped off the surface. The coating traps the contaminants in the polymer matrix. Strippable coatings are non-toxic and do not contain volatile compounds or heavy metals. Since the coating constitutes a solid waste, disposal is easier than treating contaminated liquid wastes.

  5. Plastron Shielding Technologies Liquid Repellent Surface Coating

    E-Print Network [OSTI]

    Jawitz, James W.

    and impervious to water damage. Cleaning or repairing dirty or water-damaged surfaces such as walls, windows a separate subsidiary for each, and individually raise money. Therefore, there is a furniture surface for raising money from targeted industry companies and customizing the technology for its industry market

  6. The Effect of Heat Treatments and Coatings on the Outgassing Rate of Stainless Steel Chambers

    SciTech Connect (OSTI)

    Mamum, Md Abdullah A. [Old Dominion Univ., Norfolk, VA (United States); Elmustafa, Abdelmageed A, [Old Dominion Univ., Norfolk, VA (United States); Stutzman, Marcy L. [JLAB, Newport News, VA (United States); Adderley, Philip A. [JLAB, Newport News, VA (United States); Poelker, Matthew [JLAB, Newport News, VA (United States)

    2014-03-01T23:59:59.000Z

    The outgassing rates of four nominally identical 304L stainless steel vacuum chambers were measured to determine the effect of chamber coatings and heat treatments. One chamber was coated with titanium nitride (TiN) and one with amorphous silicon (a-Si) immediately following fabrication. One chamber remained uncoated throughout, and the last chamber was first tested without any coating, and then coated with a-Si following a series of heat treatments. The outgassing rate of each chamber was measured at room temperatures between 15 and 30 deg C following bakes at temperatures between 90 and 400 deg C. Measurements for bare steel showed a significant reduction in the outgassing rate by more than a factor of 20 after a 400 deg C heat treatment (3.5 x 10{sup 12} TorrL s{sup -1}cm{sup -2} prior to heat treatment, reduced to 1.7 x 10{ sup -13} TorrL s{sup -1}cm{sup -2} following heat treatment). The chambers that were coated with a-Si showed minimal change in outgassing rates with heat treatment, though an outgassing rate reduced by heat treatments prior to a-Si coating was successfully preserved throughout a series of bakes. The TiN coated chamber exhibited remarkably low outgassing rates, up to four orders of magnitude lower than the uncoated stainless steel. An evaluation of coating composition suggests the presence of elemental titanium which could provide pumping and lead to an artificially low outgassing rate. The outgassing results are discussed in terms of diffusion-limited versus recombination-limited processes.

  7. Pulse electrodeposition of gold-nickel alloys from a citrate bath. 1. Deposition rate and coating appearance

    SciTech Connect (OSTI)

    Kostin, N.A.; Kaptanovskii, V.I. [State Technical Univ. of Railway Transport, Dnepropetrovsk (Ukraine)

    1994-11-01T23:59:59.000Z

    The effect of various parameters of pulse polarizing current on the deposition rate and appearance of gold-nickel coatings used in the watch industry was studied. It was shown that the pulse conditions allow deposition-rate enhancement and production of variously colored coatings.

  8. Characterization and refinement of carbide coating formation rates and dissolution kinetics in the Ta-C system

    SciTech Connect (OSTI)

    Rodriguez, P.J.

    1996-10-01T23:59:59.000Z

    The interaction between carbide coating formation rates and dissolution kinetics in the tantalum-carbon system was investigated. The research was driven by the need to characterize carbide coating formation rates. The characterization of the carbide coating formation rates was required to engineer an optimum processing scheme for the fabrication of the ultracorrosion-resistant composite, carbon-saturated tantalum. A packed-bed carburization process was successfully engineered and employed. The packed-bed carburization process produced consistent, predictable, and repeatable carbide coatings. A digital imaging analysis measurement process for accurate and consistent measurement of carbide coating thicknesses was developed. A process for removing the chemically stable and extremely hard tantalum-carbide coatings was also developed in this work.

  9. Development of Diffusion barrier coatings and Deposition Technologies for Mitigating Fuel Cladding Chemical Interactions (FCCI)

    SciTech Connect (OSTI)

    Sridharan, Kumar; Allen, Todd; Cole, James

    2013-02-27T23:59:59.000Z

    The goal of this project is to develop diffusion barrier coatings on the inner cladding surface to mitigate fuel-cladding chemical interaction (FCCI). FCCI occurs due to thermal and radiation enhanced inter-diffusion between the cladding and fuel materials, and can have the detrimental effects of reducing the effective cladding wall thickness and lowering the melting points of the fuel and cladding. The research is aimed at the Advanced Burner Reactor (ABR), a sodium-cooled fast reactor, in which higher burn-ups will exacerbate the FCCI problem. This project will study both diffusion barrier coating materials and deposition technologies. Researchers will investigate pure vanadium, zirconium, and titanium metals, along with their respective oxides, on substrates of HT-9, T91, and oxide dispersion-strengthened (ODS) steels; these materials are leading candidates for ABR fuel cladding. To test the efficacy of the coating materials, the research team will perform high-temperature diffusion couple studies using both a prototypic metallic uranium fuel and a surrogate�¢����the rare-earth element lanthanum. Ion irradiation experiments will test the stability of the coating and the coating-cladding interface. A critical technological challenge is the ability to deposit uniform coatings on the inner surface of cladding. The team will develop a promising non-line-of-sight approach that uses nanofluids . Recent research has shown the feasibility of this simple yet novel approach to deposit coatings on test flats and inside small sections of claddings. Two approaches will be investigated: 1) modified electrophoretic deposition (MEPD) and 2) boiling nanofluids. The coatings will be evaluated in the as-deposited condition and after sintering.

  10. Hafnia-Based Nanostructured Thermal Barrier Coatings for Advanced Hydrogen Turbine Technology

    SciTech Connect (OSTI)

    Ramana, Chintalapalle; Choudhuri, Ahsan

    2013-01-31T23:59:59.000Z

    Thermal barrier coatings (TBCs) are critical technologies for future gas turbine engines of advanced coal based power generation systems. TBCs protect engine components and allow further increase in engine temperatures for higher efficiency. In this work, nanostructured HfO{sub 2}-based coatings, namely Y{sub 2}O{sub 3}-stabilized HfO{sub 2} (YSH), Gd{sub 2}O{sub 3}-stabilized HfO{sub 2} (GSH) and Y{sub 2}O{sub 3}-stabilized ZrO{sub 2}-HfO{sub 2} (YSZH) were investigated for potential TBC applications in hydrogen turbines. Experimental efforts are aimed at creating a fundamental understanding of these TBC materials. Nanostructured ceramic coatings of YSH, GSH and YSZH were grown by physical vapor deposition methods. The effects of processing parameters and ceramic composition on the microstructural evolution of YSH, GSH and YSZH nanostructured coatings was studied using combined X-ray diffraction (XRD) and Electron microscopy analyses. Efforts were directed to derive a detailed understanding of crystal-structure, morphology, and stability of the coatings. In addition, thermal conductivity as a function of composition in YSH, YSZH and GSH coatings was determined. Laboratory experiments using accelerated test environments were used to investigate the relative importance of various thermo-mechanical and thermo-chemical failure modes of TBCs. Effects of thermal cycling, oxidation and their complex interactions were evaluated using a syngas combustor rig.

  11. Vehicle Technologies Office Merit Review 2014: Can hard coatings and lubricant anti-wear additives work together?

    Broader source: Energy.gov [DOE]

    Presentation given by Oak Ridge National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about hard coatings...

  12. The Effect of Diffusion Rates in Optical Fiber Polymer Coatings on Aging Janet L. Armstrong,a M. John Matthewson, Mayra G. Juarez, Catherine Y. Chou

    E-Print Network [OSTI]

    Matthewson, M. John

    The Effect of Diffusion Rates in Optical Fiber Polymer Coatings on Aging Janet L. Armstrong,a M University, Piscataway, NJ 08854-8065 ABSTRACT Optical fibers have been found to exhibit an accelerated rate solutions through various optical fiber coatings will be discussed. These results are correlated

  13. Z .Surface and Coatings Technology 130 2000 164 172 Production of high-density Ni-bonded tungsten carbide

    E-Print Network [OSTI]

    Ghoniem, Nasr M.

    Z .Surface and Coatings Technology 130 2000 164 172 Production of high-density Ni-bonded tungsten spraying; Nickel; Tungsten carbide 1. Introduction 1.1. General Since the mid-1990s, the market share of cemented Z .carbides has surpassed that of high-speed steels HSS , Z .with tungsten carbide WC having 50

  14. Technological Advancements and Error Rates in Radiation Therapy Delivery

    SciTech Connect (OSTI)

    Margalit, Danielle N., E-mail: dmargalit@partners.org [Harvard Radiation Oncology Program, Boston, MA (United States); Harvard Cancer Consortium and Brigham and Women's Hospital/Dana Farber Cancer Institute, Boston, MA (United States); Chen, Yu-Hui; Catalano, Paul J.; Heckman, Kenneth; Vivenzio, Todd; Nissen, Kristopher; Wolfsberger, Luciant D.; Cormack, Robert A.; Mauch, Peter; Ng, Andrea K. [Harvard Cancer Consortium and Brigham and Women's Hospital/Dana Farber Cancer Institute, Boston, MA (United States)

    2011-11-15T23:59:59.000Z

    Purpose: Technological advances in radiation therapy (RT) delivery have the potential to reduce errors via increased automation and built-in quality assurance (QA) safeguards, yet may also introduce new types of errors. Intensity-modulated RT (IMRT) is an increasingly used technology that is more technically complex than three-dimensional (3D)-conformal RT and conventional RT. We determined the rate of reported errors in RT delivery among IMRT and 3D/conventional RT treatments and characterized the errors associated with the respective techniques to improve existing QA processes. Methods and Materials: All errors in external beam RT delivery were prospectively recorded via a nonpunitive error-reporting system at Brigham and Women's Hospital/Dana Farber Cancer Institute. Errors are defined as any unplanned deviation from the intended RT treatment and are reviewed during monthly departmental quality improvement meetings. We analyzed all reported errors since the routine use of IMRT in our department, from January 2004 to July 2009. Fisher's exact test was used to determine the association between treatment technique (IMRT vs. 3D/conventional) and specific error types. Effect estimates were computed using logistic regression. Results: There were 155 errors in RT delivery among 241,546 fractions (0.06%), and none were clinically significant. IMRT was commonly associated with errors in machine parameters (nine of 19 errors) and data entry and interpretation (six of 19 errors). IMRT was associated with a lower rate of reported errors compared with 3D/conventional RT (0.03% vs. 0.07%, p = 0.001) and specifically fewer accessory errors (odds ratio, 0.11; 95% confidence interval, 0.01-0.78) and setup errors (odds ratio, 0.24; 95% confidence interval, 0.08-0.79). Conclusions: The rate of errors in RT delivery is low. The types of errors differ significantly between IMRT and 3D/conventional RT, suggesting that QA processes must be uniquely adapted for each technique. There was a lower error rate with IMRT compared with 3D/conventional RT, highlighting the need for sustained vigilance against errors common to more traditional treatment techniques.

  15. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    SciTech Connect (OSTI)

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31T23:59:59.000Z

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  16. SH Coatings LP

    Broader source: Energy.gov [DOE]

    SH Coatings, based in Dallas, Texas, employs Super Hydrophobic Coating (SHC) technology that protects power systems by preventing ice accumulation on power lines in ice storm threatened areas and contamination of power lines from salt on the coasts. In order to successfully utilize and commercialize the SHC technology for this application, tools to apply the coating onto new and existing lines must be developed. SH Coatings is developing these tools with the help of technology from Oak Ridge National Laboratory.

  17. Vehicle Technologies Office Merit Review 2014: Significant Cost Improvement of Li-ion Cells Through Non-NMP Electrode Coating, Direct Separator Coating, and Fast Formation Technologies

    Broader source: Energy.gov [DOE]

    Presentation given by Johnson Controls at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about significant cost improvement...

  18. Vehicle Technologies Office Merit Review 2015: Significant Cost Improvement of Li-Ion Cells Through Non-NMP Electrode Coating, Direct Separator Coating, and Fast Formation Technologies

    Broader source: Energy.gov [DOE]

    Presentation given by Johnson Controls at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about significant cost improvement...

  19. Certification and Rating of Attachments for Fenestration Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    rate fenestration attachment energy performance and provide accurate and useful product comparison criteria, allowing end users in residential and commercial markets to assess...

  20. Failure Rate Data Analysis for High Technology Components

    SciTech Connect (OSTI)

    L. C. Cadwallader

    2007-07-01T23:59:59.000Z

    Understanding component reliability helps designers create more robust future designs and supports efficient and cost-effective operations of existing machines. The accelerator community can leverage the commonality of its high-vacuum and high-power systems with those of the magnetic fusion community to gain access to a larger database of reliability data. Reliability studies performed under the auspices of the International Energy Agency are the result of an international working group, which has generated a component failure rate database for fusion experiment components. The initial database work harvested published data and now analyzes operating experience data. This paper discusses the usefulness of reliability data, describes the failure rate data collection and analysis effort, discusses reliability for components with scarce data, and points out some of the intersections between magnetic fusion experiments and accelerators.

  1. Analysis of failed and nickel-coated 3093 beam clamp components at the East Tennessee Technology Park (ETTP).

    SciTech Connect (OSTI)

    Singh, D.; Pappacena, K.; Gaviria, J.; Burtsteva, T.; Nuclear Engineering Division

    2010-10-11T23:59:59.000Z

    The U.S. Department of Energy and its contractor, Bechtel Jacobs Company (BJC), are undertaking a major effort to clean up the former gaseous diffusion facility (K-25) located in Oak Ridge, TN. The decontamination and decommissioning activities require systematic removal of contaminated equipment and machinery followed by demolition of the buildings. As part of the cleanup activities, a beam clamp, used for horizontal life lines (HLLs) for fall protection, was discovered to be fractured during routine inspection. The beam clamp (yoke and D-ring) was a component in the HLL system purchased from Reliance Industries LLC. Specifically, the U-shaped stainless steel yoke of the beam clamp failed in a brittle mode at under less than 10% of the rated design capacity of 14,500 lb. The beam clamp had been in service for approximately 16 months. Bechtel Jacobs approached Argonne National Laboratory to assist in identifying the root cause of the failure of the beam clamp. The objectives of this study were to (1) review the prior reports and documents on the subject, (2) understand the possible failure mechanism(s) that resulted in the failed beam clamp components, (3) recommend approaches to mitigate the failure mechanism(s), and (4) evaluate the modified beam clamp assemblies. Energy dispersive x-ray analysis and chemical analysis of the corrosion products on the failed yoke and white residue on an in-service yoke indicated the presence of zinc, sulfur, and calcium. Analysis of rainwater in the complex, as conducted by BJC, indicated the presence of sulfur and calcium. It was concluded that, as a result of galvanic corrosion, zinc from the galvanized components of the beam clamp assembly (D-ring) migrated to the corroded region in the presence of the rainwater. Under mechanical stress, the corrosion process would have accelerated, resulting in the catastrophic failure of the yoke. As suggested by Bechtel Jacobs personnel, hydrogen embrittlement as a consequence of corrosion was also explored as a failure mechanism. Corroded and failed yoke samples had hydrogen concentrations of 20-60 ppm. However, the hydrogen content reduced to 4-11 ppm (similar to baseline as-received yoke samples) when the corrosion products were polished off. The hydrogen content in the scraped off corrosion product powders was >7000 ppm. These results indicate that hydrogen is primarily present in the corrosion products and not in the underlying steel. Rockwell hardness values on the corroded yoke and D-rings were R{sub c} {approx} 41-46. It was recommended to the beam clamp manufacturer that the beam clamp components be annealed to reduce the hardness values so that they are less susceptible to brittle failure. Upon annealing, hardness values of the beam clamp components reduced to R{sub c} {approx} 25. Several strategies were recommended and put in place to mitigate failure of the beam clamp components: (a) maintain hardness levels of both yokes and D-rings at R{sub c} < 35, (b) coat the yoke and D-rings with a dual coating of nickel (with 10% phosphorus) to delay corrosion and aluminum to prevent galvanic corrosion since it is more anodic to zinc, and (c) optimize coating thicknesses for nickel and aluminum while maintaining the physical integrity of the coatings. Evaluation of the Al- and Ni-coated yoke and D-ring specimens indicated they appear to have met the recommendations. Average hardness values of the dual-coated yokes were R{sub c} {approx} 25-35. Hardness values of dual-coated D-ring were R{sub c} {approx} 32. Measured average coating thicknesses for the aluminum and nickel coatings for yoke samples were 22 {micro}m (0.9 mils) and 80 {micro}m (3 mils), respectively. The D-rings also showed similar coating thicknesses. Microscopic examination showed that the aluminum coating was well bonded to the underlying nickel coating. Some observed damage was believed to be an artifact of the cutting-and-polishing steps during sample preparation for microscopy.

  2. A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process

    E-Print Network [OSTI]

    Fan, Winston Chi Hang, 1975-

    1998-01-01T23:59:59.000Z

    Microlithography is a process used in microchip fabrication to transfer a circuitry pattern onto a silicon wafer. An important step in the process is the deposition of a thin coating of photoresist from which the lithographic ...

  3. Topical report to Morgantown Energy Technology Center for the interfacial coatings for ceramic-matrix composites

    SciTech Connect (OSTI)

    NONE

    1997-01-09T23:59:59.000Z

    This report summarizes the task conducted to examine various activities on interface development for ceramic-matrix composites (CMCs) intended for high-temperature applications. While several articles have been published on the subject of CMC interfaces, the purpose of this report is to describe the various ongoing efforts on interface concepts, material selection, and issues related to processing methods employed for developing interface coatings. The most exciting and new development in the field is the discovery of monazite as a potential interface material for mullite- and alumina-based composites. Monazite offers two critical properties to the CMC system; a weakly bonded layer due to its non-wetting behavior and chemical compatibility with both alumina and mullite up to very high temperatures (> 1,600 C). A description of the Department of Energy-related activities and some thoughts on processing issues, interface testing, and effects of processing on fiber strength are given.

  4. Tribological performance of hybrid filtered arc-magnetron coatings - Part I: Coating deposition process and basic coating properties characterization

    SciTech Connect (OSTI)

    Gorokhovsky, Vladimir; Bowman, C.; Gannon, Paul E.; VanVorous, D.; Voevodin, A. A.; Rutkowski, A.; Muratore, C.; Smith, Richard J.; Kayani, Asghar N.; Gelles, David S.; Shutthanandan, V.; Trusov, B. G.

    2006-12-04T23:59:59.000Z

    Aircraft propulsion applications require low-friction and wear resistant surfaces that operate under high contact loads in severe environments. Recent research on supertough and low friction nanocomposite coatings produced with hybrid plasma deposition processes was demonstrated to have a high potential for such demanding applications. However, industrially scalable hybrid plasma technologies are needed for their commercial realization. The Large area Filtered Arc Deposition (LAFAD) process provides atomically smooth coatings at high deposition rates over large surface areas. The LAFAD technology allows functionally graded, multilayer, super-lattice and nanocomposite architectures of multi-elemental coatings via electro-magnetic mixing of two plasma flows composed of different metal ion vapors. Further advancement can be realized through a combinatorial process using a hybrid filtered arc-magnetron deposition system. In the present study, multilayer and nanostructured TiCrCN/TiCr +TiBC composite cermet coatings were deposited by the hybrid filtered arc-magnetron process. Filtered plasma streams from arc evaporated Ti and Cr targets, and two unbalanced magnetron sputtered B4C targets, were directed to the substrates in the presence of reactive gases. A multiphase nanocomposite coating architecture was designed to provide the optimal combination of corrosion and wear resistance of advanced steels (Pyrowear 675) used in aerospace bearing and gear applications. Coatings were characterized using SEM/EDS, XPS and RBS for morphology and chemistry, XRD and TEM for structural analyses, wafer curvature and nanoindentation for stress and mechanical properties, and Rockwell and scratch indentions for adhesion. Coating properties were evaluated for a variety of coating architectures. Thermodynamic modeling was used for estimation of phase composition of the top TiBC coating segment. Correlations between coating chemistry, structure and mechanical properties are discussed.

  5. RATES

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Planning & Projects Power Marketing Rates You are here: SN Home page > Power Marketing > RATES Rates and Repayment Services Rates Current Rates FY 15 PRR worksheet (PDF - 31K) FY...

  6. advanced antifouling coating: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    technologies for tank linings, new technologies for pipeline coatings and linings, marine corrosion, pipeline integrity, surface tolerant coatings, thermal insulation and...

  7. RATES

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    RATES Rates Document Library SNR Rates Process Calendar (PDF - 171K) Procedures Informal Process Transmission Action Items List (PDF - 144K) Power Action Item List updated on...

  8. RISK REDUCTION THROUGH USE OF EXTERNAL TECHNICAL REVIEWS, TECHNOLOGY READINESS ASSESSMENTS AND TECHNICAL RISK RATINGS - 9174

    SciTech Connect (OSTI)

    Cercy, M; Steven P Schneider, S; Kurt D Gerdes, K

    2008-12-12T23:59:59.000Z

    The U.S. Department of Energy's Office of Environmental Management (DOE-EM) was established to achieve the safe and compliant disposition of legacy wastes and facilities from defense nuclear applications. A large majority of these wastes and facilities are 'one-of-a-kind' and unique to DOE. Many of the programs to treat these wastes have been 'first-of-a-kind' and unprecedented in scope and complexity. This has meant that many of the technologies needed to successfully disposition these wastes were not yet developed or required significant re-engineering to be adapted for DOE-EM's needs. The DOE-EM program believes strongly in reducing the technical risk of its projects and has initiated several efforts to reduce those risks: (1) Technology Readiness Assessments to reduce the risks of deployment of new technologies; (2) External Technical Reviews as one of several steps to ensure the timely resolution of engineering and technology issues; and (3) Technical Risk Ratings as a means to monitor and communicate information about technical risks. This paper will present examples of how Technology Readiness Assessments, External Technical Reviews, and Technical Risk Ratings are being used by DOE-EM to reduce technical risks.

  9. RISK REDUCTION THROUGH USE OF EXTERNAL TECHNICAL REVIEWS, TECHNOLOGY READINESS ASSESSMENTS AND TECHNICAL RISK RATINGS - 9174

    SciTech Connect (OSTI)

    Cercy, M; Steven P Schneider, S; Kurt D Gerdes, K

    2009-01-15T23:59:59.000Z

    The U.S. Department of Energy's Office of Environmental Management (DOE-EM) was established to achieve the safe and compliant disposition of legacy wastes and facilities from defense nuclear applications. A large majority of these wastes and facilities are 'one-of-a-kind' and unique to DOE. Many of the programs to treat these wastes have been 'first-of-a-kind' and unprecedented in scope and complexity. This has meant that many of the technologies needed to successfully disposition these wastes were not yet developed or required significant re-engineering to be adapted for DOE-EM's needs. The DOE-EM program believes strongly in reducing the technical risk of its projects and has initiated several efforts to reduce those risks: (1) Technology Readiness Assessments to reduce the risks of deployment of new technologies; (2) External Technical Reviews as one of several steps to ensure the timely resolution of engineering and technology issues; and (3) Technical Risk Ratings as a means to monitor and communicate information about technical risks. This paper will present examples of how Technology Readiness Assessments, External Technical Reviews, and Technical Risk Ratings are being used by DOE-EM to reduce technical risks.

  10. RATES

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Marketing > RATES RATES Current Rates Past Rates 2006 2007 2008 2009 2010 2011 2012 Rates Schedules Power CV-F13 CPP-2 Transmissions CV-T3 CV-NWT5 PACI-T3 COTP-T3 CV-TPT7 CV-UUP1...

  11. Significant Cost Improvement of Li-Ion Cells Through Non-NMP Electrode Coating, Direct Separator Coating, and Fast Formation Technologies

    Broader source: Energy.gov [DOE]

    2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  12. Development of adherent ceramic coatings to reduce contact stress damage of ceramics. Final report: DOE/ORNL Ceramic Technology Project

    SciTech Connect (OSTI)

    Wayne, S.F.; Selverian, J.H.; O`Neil, D. [GTE Labs., Inc., Waltham, MA (United States)

    1992-11-01T23:59:59.000Z

    Strongly adherent coatings were deposited on reaction bonded Si{sub 3}N{sub 4} (RBSN), sintered SiC (SSC), and HIP`ed Si{sub 3}N{sub 4} (HSN) and using a newly developed chemical vapor deposition (CVD) process. Performance of the coating was assessed by oxidation, strength and contact stress testing. A new method was developed to experimentally determine the strength and Weibull modulus of thin brittle films on ceramic substrates. A significant portion of the study was devoted to numerical modeling of the coatings in order to understand the contributions of residual stress as different coating materials and thicknesses were combined. Coating designs were further analyzed by simulating the crack growth behavior in multilayer films while accounting for the interface fracture mechanics. This work has shown that the Al{sub 2}0{sub 3+}ZrO{sub 2} composite coating developed in this program can provide resistance to oxidation and contact stress. Commercial application of the composite coating has been successfully demonstrated by useof the Al{sub 2}0{sub 3+}ZrO{sub 2} composite as a protective coating on a Si{sub 3}N{sub 4} cutting tool.

  13. 988 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 19, NO. 7, JULY 2001 Diffusion of Moisture Through Optical Fiber Coatings

    E-Print Network [OSTI]

    Matthewson, M. John

    Optical Fiber Coatings Janet L. (Armstrong) Mrotek, Member, OSA, M. John Matthewson, and Charles R. Kurkjian Abstract--The strength of polymer-coated fused silica optical fiber is dependent on the ambient. INTRODUCTION THE STRENGTH of fused silica optical fiber depends on the activity of water at its surface due

  14. Proposal to negotiate a collaboration agreement related to the application of novel cavity fabrication techniques and Nb/Cu sputter coating technology in the field of superconducting RF for the Future Circular Collider (FCC) study

    E-Print Network [OSTI]

    2015-01-01T23:59:59.000Z

    Proposal to negotiate a collaboration agreement related to the application of novel cavity fabrication techniques and Nb/Cu sputter coating technology in the field of superconducting RF for the Future Circular Collider (FCC) study

  15. AISI/DOE Technology Roadmap Program: A Technology of Low Coal Rate and High Productivity of RHF Ironmaking

    SciTech Connect (OSTI)

    Wei-Kao Lu

    2002-09-15T23:59:59.000Z

    An economical and environment-friendly ironmaking process based on heating the chemiexecy self-sufficient green balls of iron ore and coal in a hearth furnace is being developed with financial support from AISI members and DOE. DRI, which is hot (1400 C), dense (3.2 g/cm) and of high degree of metallization (95%), has been produced in laboratory and in a pilot plant in Genoa, Italy. Products of such quality have been made from American and Brazilian ores, BOF sludge, EAF dust/BOF sludge mixtures and millscale. The removal of zinc and lead from green balls by this process is essentially complete. In comparison with typical blast furnace operation, the new technology with a melter would have a lower total coal rate by 200kg.THM. The elimination of cokemaking and high temperature agglomeration steps, and a simpler gas handling system would lead to lower capital and operating costs. In comparison with commercial RHF practice it is different in atmosphere (fully oxidized at 1600 to 1650 C), in bed height (120 mm instead of 20-25 mm) and in pellet composition (much less coal but of higher VM). The combined effect leads to three times higher furnace productivity, lower coal consumption and superior DRI quality. The risk of re-oxidation (slag formation) and dusty operation are practiexecy eliminated. The process is stable, tolerant and independent of the size, shape and movement of the hearth. However, materials handling (e.g., discharge of hot DRI) and the exact energy savings have to be established in a larger furnace, straight or rotary, and in a continuous mode of operation.

  16. Enhanced rate capability of LiMn0.9Mg0.1PO4 nanoplates by reduced graphene oxide/carbon double coating for Li-ion batteries

    E-Print Network [OSTI]

    Park, Byungwoo

    Hybrid Materials Program, Department of Materials Science and Engineering, Research Institute of Advanced-coated LMP, establishing three-dimensional RGO network. The RGO/C/LMP nanocomposites exhibit remarkably. The RGO/C/LMP nanocomposites show remarkably enhanced rate capability compared to the only C- or RGO

  17. Aluminide coatings

    DOE Patents [OSTI]

    Henager, Jr; Charles, H [Kennewick, WA; Shin, Yongsoon [Richland, WA; Samuels, William D [Richland, WA

    2009-08-18T23:59:59.000Z

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  18. Catalytic thermal barrier coatings

    DOE Patents [OSTI]

    Kulkarni, Anand A. (Orlando, FL); Campbell, Christian X. (Orlando, FL); Subramanian, Ramesh (Oviedo, FL)

    2009-06-02T23:59:59.000Z

    A catalyst element (30) for high temperature applications such as a gas turbine engine. The catalyst element includes a metal substrate such as a tube (32) having a layer of ceramic thermal barrier coating material (34) disposed on the substrate for thermally insulating the metal substrate from a high temperature fuel/air mixture. The ceramic thermal barrier coating material is formed of a crystal structure populated with base elements but with selected sites of the crystal structure being populated by substitute ions selected to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a higher rate than would the base compound without the ionic substitutions. Precious metal crystallites may be disposed within the crystal structure to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a lower light-off temperature than would the ceramic thermal barrier coating material without the precious metal crystallites.

  19. Spin coating apparatus

    DOE Patents [OSTI]

    Torczynski, John R. (Albuquerque, NM)

    2000-01-01T23:59:59.000Z

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  20. Michigan Technological University FRESHMAN-COHORT GRADUATION RATES All Students Student-Athletes #

    E-Print Network [OSTI]

    -Athletes # 2005-06 Graduation Rate 65% 76% Four-Class Average 65% 67% Student-Athlete Academic Success Rate 83% 1. Graduation-Rates Data a. All Students Freshman Rate Men 2005-06 4-Class N % N % Am. Ind./AN *** *** 31 45 Freshman Rate Women 2005-06 4-Class N % N % *** *** 15 53 4 50 12 50 *** *** 21 57 4 75 8 75

  1. Precise Application of Transparent Conductive Oxide Coatings...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Application of Transparent Conductive Oxide Coatings for Flat Panel Displays and Photovoltaic Cells Technology available for licensing: New transparent conducting oxide (TCO)...

  2. Vehicle Technologies Office Merit Review 2015: Advanced Vehicle Test Procedure Development: Hybrid System Power Rating

    Broader source: Energy.gov [DOE]

    Presentation given by Argonne National Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about advanced vehicle...

  3. Westinghouse thermal barrier coatings development

    SciTech Connect (OSTI)

    Goedjen, J.G.; Wagner, G. [Westinghouse Electric Corp., Orlando, FL (United States)

    1995-10-01T23:59:59.000Z

    Westinghouse, in conjunction with the Department of Energy and Oak Ridge National Laboratory, has embarked upon a program for the development of advanced thermal barrier coatings for industrial gas turbines. Development of thermal barrier coatings (TBC`s) for industrial gas turbines has relied heavily on the transfer of technology from the aerospace industry. Significant differences in the time/temperature/stress duty cycles exist between these two coating applications. Coating systems which perform well in aerospace applications may not been optimized to meet power generation performance requirements. This program will focus on development of TBC`s to meet the specific needs of power generation applications. The program is directed at developing a state-of-the-art coating system with a minimum coating life of 25,000 hours at service temperatures required to meet increasing operating efficiency goals. Westinghouse has assembled a team of university and industry leaders to accomplish this goal. Westinghouse will coordinate the efforts of all program participants. Chromalloy Turbine Technologies, Inc. and Sermatech International, Inc. will be responsible for bond coat and TBC deposition technology. Praxair Specialty Powders, Inc. will be responsible for the fabrication of all bond coat and ceramic powders for the program. Southwest Research Institute will head the life prediction modelling effort; they will also be involved in coordinating nondestructive evaluation (NDE) efforts. Process modelling will be provided by the University of Arizona.

  4. Vehicle Technologies Office Merit Review 2014: SAE J2907 Hybrid Motor Ratings Support

    Broader source: Energy.gov [DOE]

    Presentation given by Oak Ridge National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about SAE J2907...

  5. UV Curable Coatings in Aluminum Can Production 

    E-Print Network [OSTI]

    Donhowe, E. T.

    1994-01-01T23:59:59.000Z

    based coatings. The Coors Brewing Company Can Manufacturing Plant has been utilizing this technology in full scale aluminum can production since 1975, and therefore has had the opportunity to evaluate practical operations of the UV technology...

  6. Existing and Past Methods of Test and Rating Standards Related to Integrated Heat Pump Technologies

    SciTech Connect (OSTI)

    Reedy, Wayne R. [Sentech, Inc.

    2010-07-01T23:59:59.000Z

    This report evaluates existing and past US methods of test and rating standards related to electrically operated air, water, and ground source air conditioners and heat pumps, 65,000 Btu/hr and under in capacity, that potentiality incorporate a potable water heating function. Two AHRI (formerly ARI) standards and three DOE waivers were identified as directly related. Six other AHRI standards related to the test and rating of base units were identified as of interest, as they would form the basis of any new comprehensive test procedure. Numerous other AHRI and ASHRAE component test standards were also identified as perhaps being of help in developing a comprehensive test procedure.

  7. Ceramic-metallic coatings by electron beam physical vapor deposition (EB-PVD) process

    SciTech Connect (OSTI)

    Wolfe, D.E.; Singh, J. [Pennsylvania State Univ., State College, PA (United States)

    1995-12-31T23:59:59.000Z

    Electron Beam Physical Vapor Deposition (EB-PVD) process is considered to be a technology that has overcome some of the difficulties or problems associated with the chemical vapor deposition (CVD), physical vapor deposition (PVD) and metal spray processes. The EB-PVD process offers many desirable characteristics such as relatively high deposition rates (up to 100-150 {mu}m/minute with an evaporation rate {approx}10-15 Kg/hour,) dense coatings, precise compositional control, columnar and poly-crystalline microstructure, low contamination, and high thermal efficiency. Various metallic and ceramic coatings (oxides, carbides, nitrides) can be deposited at relatively low temperatures. Even elements with low vapor pressure such as molybdenum, tungsten, and carbon are readily evaporated by this process. In addition, EB-PVD is capable of producing multi-layered laminated metallic/ceramic coatings on large components by changing the EB-PVD processing conditions such as ingot composition, part manipulation, and electron beam energy. Attachment of an ion assisted beam source to the EB-PVD offers additional benefits such as dense coatings with improved adhesion. In addition, textured coatings can be obtained that are desirable in many applications such as cutting tools. This laboratory has started a new thrust in the coating area by the EB-PVD process. The microstructure of thermal barrier ceramic coatings (i.e., yttria stabilized zirconia) developed by the EB-PVD process will be presented.

  8. Systematic Evaluation of Jc Decrease in Thick Film Coated Conductors

    SciTech Connect (OSTI)

    Alex Ignatiev; Dr. Amit Goyal

    2006-05-10T23:59:59.000Z

    Address both thickness dependence of Jc, in thick film YBCO coated conductors through an application of a suite of new measurement techniques to thick film wire samples produced by commercially viable coated conductor technologies.

  9. FinalReport for completed IPP-0110 and 0110A Projects:"High Energy Ion Technology of Interfacial Thin Film Coatings for Electronic, Optical and Industrial Applications"

    SciTech Connect (OSTI)

    Brown, Ian

    2009-09-01T23:59:59.000Z

    The DOE-supported IPP (Initiatives for Proliferation Prevention) Project, IPP-0110, and its accompanying 'add-on project' IPP-0110A, entitled 'High Energy Ion Technology of Interfacial Thin Film Coatings for Electronic, Optical and Industrial Applications' was a collaborative project involving the Lawrence Berkeley National Laboratory (LBNL) as the U.S. DOE lab; the US surface modification company, Phygen, Inc., as the US private company involved; and the High Current Electronics Institute (HCEI) of the Russian Academy of Sciences, Tomsk, Siberia, Russia, as the NIS Institute involved. Regular scientific research progress meetings were held to which personnel came from all participating partners. The meetings were held mostly at the Phygen facilities in Minneapolis, Minnesota (with Phygen as host) with meetings also held at Tomsk, Russia (HCEI as host), and at Berkeley, California (LBNL as host) In this way, good exposure of all researchers to the various different laboratories involved was attained. This report contains the Final Reports (final deliverables) from the Russian Institute, HCEI. The first part is that for IPP-0110A (the 'main part' of the overall project) and the second part is that for the add-on project IPP-0110A. These reports are detailed, and contain all aspects of all the research carried out. The project was successful in that all deliverables as specified in the proposals were successfully developed, tested, and delivered to Phygen. All of the plasma hardware was designed, made and tested at HCEI, and the performance was excellent. Some of the machine and performance parameters were certainly of 'world class'. The goals and requirements of the IPP Project were well satisfied. I would like to express my gratitude to the DOE IPP program for support of this project throughout its entire duration, and for the unparalleled opportunity thereby provided for all of the diverse participants in the project to join in this collaborative research. The benefits are superb, as measured in quite a number of different ways.

  10. Permeation Barrier Coatings for the Helical Heat Exchanger

    SciTech Connect (OSTI)

    Korinko, P.S.

    1999-05-26T23:59:59.000Z

    A permeation barrier coating was specified for the Helical Heat Exchanger (HHE) to minimize contamination through emissions and/or permeation into the nitrogen system for ALARA reasons. Due to the geometry of the HHE, a special coating practice was needed since the conventional method of high temperature pack aluminization was intractable. A survey of many coating companies was undertaken; their coating capabilities and technologies were assessed and compared to WSRC needs. The processes and limitations to coating the HHE are described. Slurry coating appears to be the most technically sound approach for coating the HHE.

  11. Protective Coatings for Turbomachinery

    E-Print Network [OSTI]

    McCune, B.; Hilty, L.

    of these coatings has lead to the development of tailored coatings for different applications. In addition, coatings now offer multiple benefits. The most advanced compressor coatings restore surface finish, resist erosion, and provide protection from corrosion....

  12. Thick Thermal Barrier Coatings (TTBCs) for Low Emission, High Efficiency Diesel Engine Components

    SciTech Connect (OSTI)

    M. Brad Beardsley, Caterpillar Inc.; Dr. Darrell Socie, University of Illinois; Dr. Ed Redja, University of Illinois; Dr. Christopher Berndt, State University of New York at Stony Brook

    2006-03-02T23:59:59.000Z

    The objective of this program was to advance the fundamental understanding of thick thermal barrier coating (TTBC) systems for application to low heat rejection diesel engine combustion chambers. Previous reviews of thermal barrier coating technology concluded that the current level of understanding of coating system behavior is inadequate and the lack of fundamental understanding may impede the application of thermal barrier coating to diesel engines.(1) Areas of TTBC technology examined in this program include powder characteristics and chemistry; bond coating composition, coating design, microstructure and thickness as they affect properties, durability, and reliability; and TTBC "aging" effects (microstructural and property changes) under diesel engine operating conditions. Fifteen TTBC ceramic powders were evaluated. These powders were selected to investigate the effects of different chemistries, different manufacturing methods, lot-to-lot variations, different suppliers and varying impurity levels. Each of the fifteen materials has been sprayed using 36 parameters selected by a design of experiments (DOE) to determine the effects of primary gas (Ar and N2), primary gas flow rate, voltage, arc current, powder feed rate, carrier gas flow rate, and spraying distance. The deposition efficiency, density, and thermal conductivity of the resulting coatings were measured. A coating with a high deposition efficiency and low thermal conductivity is desired from an economic standpoint. An optimum combination of thermal conductivity and disposition efficiency was found for each lot of powder in follow-on experiments and disposition parameters were chosen for full characterization.(2) Strengths of the optimized coatings were determined using 4-point bending specimens. The tensile strength was determined using free-standing coatings made by spraying onto mild steel substrates which were subsequently removed by chemical etching. The compressive strengths of the coatings were determined using composite specimens of ceramic coated onto stainless steel substrates, tested with the coating in compression and the steel in tension. The strength of the coating was determined from an elastic bi-material analysis of the resulting failure of the coating in compression.(3) Altough initial comparisons of the materials would appear to be straight forward from these results, the results of the aging tests of the materials are necessary to insure that trends in properties remain after long term exposure to a diesel environment. Some comparisons can be made, such as the comparison between for lot-to-lot variation. An axial fatigue test to determine the high cycle fatigue behavior of TTBCs was developed at the University of Illinois under funding from this program.(4) A fatigue test apparatus has been designed and initial work performed which demonstrates the ability to provide a routine method of axial testing of coating. The test fixture replaces the normal load frame and fixtures used to transmit the hydraulic oil loading to the sample with the TTBC specimen itself. The TTBC specimen is a composite metal/coating with stainless steel ends. The coating is sprayed onto a mild steel center tube section onto which the stainless steel ends are press fit. The specimen is then machined. After machining, the specimen is placed in an acid bath which etches the mild steel away leaving the TTBC attached to the the stainless steel ends. Plugs are then installed in the ends and the composite specimen loaded in the test fixture where the hydraulic oil pressurizes each end to apply the load. Since oil transmits the load, bending loads are minimized. This test fixture has been modified to allow piston ends to be attached to the specimen which allows tensile loading as well as compressive loading of the specimen. In addition to the room temperature data, specimens have been tested at 800 Degrees C with the surprising result that at high temperature, the TTBC exhibits much higher fatigue strength. Testing of the TTBC using tension/compression cycling has been con

  13. Sacrificial Protective Coating Materials That Can Be Regenerated...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sacrificial Protective Coating Materials That Can Be Regenerated In-Situ to Enable High-Performance Membranes Membrane Technology Provides Energy-Efficient Method to Concentrate...

  14. Roof Coating Procedures and Their Productivity Gains 

    E-Print Network [OSTI]

    Bonaby, J.; Schaub, D.

    2006-01-01T23:59:59.000Z

    Roof Coating Procedures and their Productivity Gains John Bonaby and Dr. Diane Schaub, University of Florida As building envelope improvements are realized in organizations as ways to insulate businesses from high energy costs, the relative... benefit of the installation of different roof coating technologies and comparable application procedures of these technologies are ambiguous. The focal point of this research is to determine the effective correlation between various commercially...

  15. Roof Coating Procedures and Their Productivity Gains

    E-Print Network [OSTI]

    Bonaby, J.; Schaub, D.

    2006-01-01T23:59:59.000Z

    benefit of the installation of different roof coating technologies and comparable application procedures of these technologies are ambiguous. The focal point of this research is to determine the effective correlation between various commercially... available roof coatings, and productivity gains associated with these energy saving strategies. This type of situation is evidenced in the justification of energy rebates distributed by Florida Power & Light in exchange for the application of Energy Star...

  16. Electrodeposited coatings for diamond turning applications

    SciTech Connect (OSTI)

    Mayer, A.; Bramlett, R.D.; Day, R.D. (Los Alamos National Lab., NM (USA)); Evans, C.J.; Polvani, R.S. (National Inst. of Standards and Technology, Gaithersburg, MD (USA))

    1991-01-01T23:59:59.000Z

    Electrodeposited coatings are attractive for precision machining operations because thick coatings can be economically applied, with good adhesion, to a variety of substrates. Approximately 20 pure metals and a large number of alloys can be deposited from aqueous solutions. Fused salt and organic solvent electrolytes can be used to lengthen the list of metals that can be electrodeposited. However, both the choice of the metallic coating and the control of the plating process are critical for success in precision finishing of electrodeposited coatings. Some preliminary results at the National Institute of Standards and Technology and at the Lawrence Livermore National Laboratory suggest that electrodeposited nickel-phosphorus alloys are excellent coatings for single point diamond turning from the standpoint of material properties and low tool wear. Electrodeposited aluminum and aluminum alloy coatings also merit consideration for precision finishing where weight is an important factor. 10 refs., 6 figs.

  17. Levelized cost of coating (LCOC) for selective absorber materials.

    SciTech Connect (OSTI)

    Ho, Clifford Kuofei; Pacheco, James Edward

    2013-09-01T23:59:59.000Z

    A new metric has been developed to evaluate and compare selective absorber coatings for concentrating solar power applications. Previous metrics have typically considered the performance of the selective coating (i.e., solar absorptance and thermal emittance), but cost and durability were not considered. This report describes the development of the levelized cost of coating (LCOC), which is similar to the levelized cost of energy (LCOE) commonly used to evaluate alternative energy technologies. The LCOC is defined as the ratio of the annualized cost of the coating (and associated costs such as labor and number of heliostats required) to the average annual thermal energy produced by the receiver. The baseline LCOC using Pyromark 2500 paint was found to be %240.055/MWht, and the distribution of LCOC values relative to this baseline were determined in a probabilistic analysis to range from -%241.6/MWht to %247.3/MWht, accounting for the cost of additional (or fewer) heliostats required to yield the same baseline average annual thermal energy produced by the receiver. A stepwise multiple rank regression analysis showed that the initial solar absorptance was the most significant parameter impacting the LCOC, followed by thermal emittance, degradation rate, reapplication interval, and downtime during reapplication.

  18. Colloidal spray method for low cost thin coating deposition

    DOE Patents [OSTI]

    Pham, Ai-Quoc; Glass, Robert S.; Lee, Tae H.

    2005-01-25T23:59:59.000Z

    A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g., stepped) or continuously graded layers may be obtained. This method is particularly useful for depositing ceramic coatings. Dense ceramic coating materials on porous substrates are useful in providing improved electrode performance in devices such as high power density solid oxide fuel cells. Dense ceramic coatings obtained by the invention are also useful for gas turbine blade coatings, sensors, steam electrolyzers, etc. The invention has general use in preparation of systems requiring durable and chemically resistant coatings, or coatings having other specific chemical or physical properties.

  19. Colloidal spray method for low cost thin coating deposition

    DOE Patents [OSTI]

    Pham, Ai-Quoc (San Jose, CA); Glass, Robert S. (Livermore, CA); Lee, Tae H. (Naperville, IL)

    2002-01-01T23:59:59.000Z

    A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g., stepped) or continuously graded layers may be obtained. This method is particularly useful for depositing ceramic coatings. Dense ceramic coating materials on porous substrates are useful in providing improved electrode performance in devices such as high power density solid oxide fuel cells. Dense ceramic coatings obtained by the invention are also useful for gas turbine blade coatings, sensors, steam electrolyzers, etc. The invention has general use in preparation of systems requiring durable and chemically resistant coatings, or coatings having other specific chemical or physical properties.

  20. Mickey Leland Energy Fellowship Report: Development of Advanced Window Coatings

    SciTech Connect (OSTI)

    Bolton, Ladena A.; Alvine, Kyle J.; Schemer-Kohrn, Alan L.

    2014-08-05T23:59:59.000Z

    Advanced fenestration technologies for light and thermal management in building applications are of great recent research interest for improvements in energy efficiency. Of these technologies, there is specific interest in advanced window coating technologies that have tailored control over the visible and infrared (IR) scattering into a room for both static and dynamic applications. Recently, PNNL has investigated novel subwavelength nanostructured coatings for both daylighting, and IR thermal management applications. Such coatings rese still in the early stages and additional research is needed in terms of scalable manufacturing. This project investigates aspects of a potential new methodology for low-cost scalable manufacture of said subwavelength coatings.

  1. Corrosion resistant coating

    DOE Patents [OSTI]

    Wrobleski, Debra A. (Los Alamos, NM); Benicewicz, Brian C. (Los Alamos, NM); Thompson, Karen G. (Orlando, FL); Bryan, Coleman J. (Merritt Island, FL)

    1997-01-01T23:59:59.000Z

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  2. Corrosion resistant coating

    DOE Patents [OSTI]

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19T23:59:59.000Z

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  3. The development of chemically vapor deposited mullite coatings for the corrosion protection of SiC

    SciTech Connect (OSTI)

    Auger, M.; Hou, P.; Sengupta, A.; Basu, S.; Sarin, V. [Boston Univ., MA (United States)

    1998-05-01T23:59:59.000Z

    Crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance the corrosion and oxidation resistance of the substrate. Current research has been divided into three distinct areas: (1) Development of the deposition processing conditions for increased control over coating`s growth rate, microstructure, and morphology; (2) Analysis of the coating`s crystal structure and stability; (3) The corrosion resistance of the CVD mullite coating on SiC.

  4. Technology

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOE Office of ScienceandMesa del SolStrengthening a solidSynthesis of 2D AlloysTrails NewsTechnologyTechnology A

  5. Technology

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOE Office of ScienceandMesa del SolStrengthening a solidSynthesis of 2D AlloysTrails NewsTechnologyTechnology

  6. Self-assembled nanolaminate coatings (SV)

    SciTech Connect (OSTI)

    Fan, H.

    2012-03-01T23:59:59.000Z

    Sandia National Laboratories (Sandia) and Lockheed Martin Aeronautics (LM Aero) are collaborating to develop affordable, self-assembled, nanocomposite coatings and associated fabrication processes that will be tailored to Lockheed Martin product requirements. The purpose of this project is to develop a family of self-assembled coatings with properties tailored to specific performance requirements, such as antireflective (AR) optics, using Sandia-developed self-assembled techniques. The project met its objectives by development of a simple and economic self-assembly processes to fabricate multifunctional coatings. Specifically, materials, functionalization methods, and associated coating processes for single layer and multiple layers coatings have been developed to accomplish high reflective coatings, hydrophobic coatings, and anti-reflective coatings. Associated modeling and simulations have been developed to guide the coating designs for optimum optical performance. The accomplishments result in significant advantages of reduced costs, increased manufacturing freedom/producibility, improved logistics, and the incorporation of new technology solutions not possible with conventional technologies. These self-assembled coatings with tailored properties will significantly address LMC's needs and give LMC a significant competitive lead in new engineered materials. This work complements SNL's LDRD and BES programs aimed at developing multifunctional nanomaterials for microelectronics and optics as well as structure/property investigations of self-assembled nanomaterials. In addition, this project will provide SNL with new opportunities to develop and apply self-assembled nanocomposite optical coatings for use in the wavelength ranges of 3-5 and 8-12 micrometers, ranges of vital importance to military-based sensors and weapons. The SANC technologies will be applied to multiple programs within the LM Company including the F-35, F-22, ADP (Future Strike Bomber, UAV, UCAV, etc.). The SANC technologies will establish LMA and related US manufacturing capability for commercial and military applications therefore reducing reliance on off-shore development and production of related critical technologies. If these technologies are successfully licensed, production of these coatings in manufactory will create significant technical employment opportunities.

  7. A technical and marketing analysis of nanocrystalline Ni-W coating for oil and gas industry applications

    E-Print Network [OSTI]

    Alotaibi, Waleed L

    2009-01-01T23:59:59.000Z

    Nanocrystalline nickel-tungsten is a new metallic coating technology developed at MIT in the laboratory of Professor Christopher Schuh in 2005. The new coating technology utilizes a special electrodeposition process to ...

  8. Electrocurtain coating process for coating solar mirrors

    DOE Patents [OSTI]

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15T23:59:59.000Z

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  9. TECHNOLOGICAL APPLICATIONS OF NANOPARTICLESOF NANOPARTICLES

    E-Print Network [OSTI]

    Sandini, Giulio

    TECHNOLOGICAL APPLICATIONS OF NANOPARTICLESOF NANOPARTICLES Monica Distaso #12;Optical transitions the reaction temperature, a surfactant coating layer around the NCs remains tightly bound to their surface

  10. Development of a Nanotracer Method to Characterize Nanoparticle Coatings Jeffrey A. Geuther, Michael Z. Podowski*

    E-Print Network [OSTI]

    Danon, Yaron

    Development of a Nanotracer Method to Characterize Nanoparticle Coatings Jeffrey A. Geuther with the count rate from the coated slides, we were able to determine the mass of nanoparticles in the coating nanoparticle mass by 100 cm2 , the approximate coated area used for detection.) This lower limit of surface

  11. Electrocurtain coating process for coating solar mirrors | OSTI...

    Office of Scientific and Technical Information (OSTI)

    Electrocurtain coating process for coating solar mirrors Re-direct Destination: An electrically conductive protective coating or film is provided over the surface of a reflective...

  12. Flow coating apparatus and method of coating

    DOE Patents [OSTI]

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11T23:59:59.000Z

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  13. EERE Desal using Superhydrophobic Coatings

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    coating's surface; preventing salt creep, and thus virtually eliminates salt induced corrosion on any surface coated. 2. These coatings consist primarily of diatomaceous earth as...

  14. Vehicle Technologies Office Merit Review 2015: Dramatically Improve the Safety Performance of Li Ion Battery Separators and Reduce the Manufacturing Cost using Ultraviolet Curing and High Precision Coating Technologies

    Broader source: Energy.gov [DOE]

    Presentation given by Miltec UV International at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about dramatically improve...

  15. Surface and Coatings Technology 161 (2002) 7985 0257-8972/02/$ -see front matter 2002 Elsevier Science B.V. All rights reserved.

    E-Print Network [OSTI]

    Kim, Ji Man

    to reduction, and the reaction continues as long as the surface remains in contact with the electroless nickel Technology 161 (2002) 79­85 Table 1 Compositions of the electroless Ni-P plating solution Nickel chloride etching of SiC particles for electroless Ni-P plating Min Kang , Ji Man Kim , Jin Won Kim , Young Kil Kim

  16. Spin coating of electrolytes

    DOE Patents [OSTI]

    Stetter, Joseph R. (Naperville, IL); Maclay, G. Jordan (Maywood, IL)

    1989-01-01T23:59:59.000Z

    Methods for spin coating electrolytic materials onto substrates are disclosed. More particularly, methods for depositing solid coatings of ion-conducting material onto planar substrates and onto electrodes are disclosed. These spin coating methods are employed to fabricate electrochemical sensors for use in measuring, detecting and quantifying gases and liquids.

  17. Preparation of high temperature superconducting coated wires by dipping and post annealing

    SciTech Connect (OSTI)

    Provenzano, V.; Singh, A.K.; Imam, M.A.; Tritt, T.M.

    1992-04-14T23:59:59.000Z

    This patent describes a process for coating a film on a wire substrate, it comprises: melting a superconducting metal oxide mixture in a crucible to form a melt; coating the substrate with a diffusion barrier; dipping the coated wire substrate into the melt; cooling the coated wire substrate at a rate sufficiently slow to avoid thermal shock and hot cracking; and post-annealing the cooled, coated wire substrate to relieve thermal stresses in the coating, whereupon the superconducting metal-oxide mixture forms a perovskite coating upon the wire substrate.

  18. Effect of coating time on corrosion behavior of electroless nickel-phosphorus coated powder metallurgy iron specimens

    SciTech Connect (OSTI)

    Singh, D.; Balasubramaniam, R.; Dube, R.K. [Indian Inst. of Tech., Kanpur (India). Dept. of Materials and Metallurgical Engineering

    1995-08-01T23:59:59.000Z

    Powder metallurgy iron specimens with porosities in the range 0% to 2% were electroless coated with nickel-phosphorus alloy from baths containing sodium hypophosphite (NaH{sub 2}PO{sub 2}{center_dot}H{sub 2}O). The effect of coating time on thickness and phosphorus content of the deposit was analyzed. The free corrosion potentials and corrosion rates of the coated specimens were obtained by the Tafel extrapolation method in 1.0 M hydrochloric acid (HCl) solution. Corrosion rates of the coated specimens after heat treatment also were studied. The observed corrosion characteristics were explained by the mixed-potential theory.

  19. Nanoscale Reinforced, Polymer Derived Ceramic Matrix Coatings

    SciTech Connect (OSTI)

    Rajendra Bordia

    2009-07-31T23:59:59.000Z

    The goal of this project was to explore and develop a novel class of nanoscale reinforced ceramic coatings for high temperature (600-1000 C) corrosion protection of metallic components in a coal-fired environment. It was focused on developing coatings that are easy to process and low cost. The approach was to use high-yield preceramic polymers loaded with nano-size fillers. The complex interplay of the particles in the polymer, their role in controlling shrinkage and phase evolution during thermal treatment, resulting densification and microstructural evolution, mechanical properties and effectiveness as corrosion protection coatings were investigated. Fe-and Ni-based alloys currently used in coal-fired environments do not possess the requisite corrosion and oxidation resistance for next generation of advanced power systems. One example of this is the power plants that use ultra supercritical steam as the working fluid. The increase in thermal efficiency of the plant and decrease in pollutant emissions are only possible by changing the properties of steam from supercritical to ultra supercritical. However, the conditions, 650 C and 34.5 MPa, are too severe and result in higher rate of corrosion due to higher metal temperatures. Coating the metallic components with ceramics that are resistant to corrosion, oxidation and erosion, is an economical and immediate solution to this problem. Good high temperature corrosion protection ceramic coatings for metallic structures must have a set of properties that are difficult to achieve using established processing techniques. The required properties include ease of coating complex shapes, low processing temperatures, thermal expansion match with metallic structures and good mechanical and chemical properties. Nanoscale reinforced composite coatings in which the matrix is derived from preceramic polymers have the potential to meet these requirements. The research was focused on developing suitable material systems and processing techniques for these coatings. In addition, we investigated the effect of microstructure on the mechanical properties and oxidation protection ability of the coatings. Coatings were developed to provide oxidation protection to both ferritic and austentic alloys and Ni-based alloys. The coatings that we developed are based on low viscosity pre-ceramic polymers. Thus they can be easily applied to any shape by using a variety of techniques including dip-coating, spray-coating and painting. The polymers are loaded with a variety of nanoparticles. The nanoparticles have two primary roles: control of the final composition and phases (and hence the properties); and control of the shrinkage during thermal decomposition of the polymer. Thus the selection of the nanoparticles was the most critical aspect of this project. Based on the results of the processing studies, the performance of selected coatings in oxidizing conditions (both static and cyclic) was investigated.

  20. Metallic coating of microspheres

    SciTech Connect (OSTI)

    Meyer, S.F.

    1980-08-15T23:59:59.000Z

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates.

  1. High efficiency turbine blade coatings.

    SciTech Connect (OSTI)

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01T23:59:59.000Z

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600 oC and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the production of layered periodic microstructures in the coating, the Direct Simulation Monte Carlo (DSMC) modeling of particle transport in the PVD plume, functional graded layer development, the deposition of all layers to form a complete coating, and materials characterization including thermal testing. Ion beam-assisted deposition, beam sharing through advanced digital rastering, substrate pivoting, hearth calorimetry, infrared imaging, fiber optic-enabled optical emission spectroscopy and careful thermal management were used to achieve all the milestones outlined in the FY02 LDRD proposal.

  2. Hybrid glass coatings for optical fibers: effect of coating thickness on strength and dynamic fatigue characteristics of silica fibers

    E-Print Network [OSTI]

    Matthewson, M. John

    Hybrid glass coatings for optical fibers: effect of coating thickness on strength and dynamic, the State University of New Jersey, Piscataway, NJ 08854, USA c Laboratory of Optical Fiber Technology, UMCS, Lublin, 20031, Poland, ABSTRACT Specialty optical fibers operating in harsh aerospace environments

  3. Shirley Coates Brostmeyer: Changing the (Engineering) Game

    Broader source: Energy.gov [DOE]

    In honor of Women’s History Month, we’ve brought you the stories of several women in the energy and science industries -- past, present and future. This week we spoke with Shirley Coates Brostmeyer, co-founder, CEO and owner of Florida Turbine Technologies, to find out what it takes to run a large engineering company.

  4. Degradation and Failure Characteristics of NPP Containment Protective Coating Systems

    SciTech Connect (OSTI)

    Sindelar, R.L.

    2001-02-22T23:59:59.000Z

    A research program to investigate the performance and potential for debris formation of Service Level I coating systems used in nuclear power plant containment is being performed at the Savannah River Technology Center. The research activities are aligned to address phenomena important to cause coating disbondment as identified by the Industry Coatings Expert Panel. The period of interest for performance covers the time from application of the coating through 40 years of service, followed by a medium-to-large break loss-of-coolant accident scenario, which is a design basis accident (DBA) scenario. The interactive program elements are described in this report and the application of these elements to evaluate the performance of the specific coating system of Phenoline 305 epoxy-phenolic topcoat over Carbozinc 11 primer on a steel substrate. This system is one of the predominant coating systems present on steel substrates in NPP containment.

  5. ALARA{trademark} 1146 strippable coating

    SciTech Connect (OSTI)

    Fricke, V.

    1999-12-17T23:59:59.000Z

    Strippable or temporary coatings are innovative technologies for decontamination that effectively reduce loose contamination at low cost. These coatings have become a viable option during the deactivation and decommissioning of both US Department of Energy (DOE) and commercial nuclear facilities to remove or fix loose contamination on both vertical and horizontal surfaces. The ALARA{trademark} 1146 strippable coating was demonstrated as part of the Savannah River Site LSDDP and successfully removed transferable (surface) contamination from multiple surfaces (metal and concrete) with an average decontamination factor for alpha contamination of 6.68 and an average percentage of alpha contamination removed of 85.0%. Beta contamination removed was an average DF of 5.55 and an average percentage removed of 82.0%. This paper is an Innovative Technology Summary Report designed to provide potential users with the information they need to quickly determine if a technology would apply to a particular environmental management problem. They also are designed for readers who may recommend that a technology be considered by prospective users. This Innovative Technology offers a 35% cost savings over the Baseline Technology.

  6. Film Coating Process Research and Characterization of TiN Coated Racetrack-type Ceramic Pipe

    E-Print Network [OSTI]

    Wang, Jie; Zhang, Bo; Wei, Wei; Fan, Le; Pei, Xiangtao; Hong, Yuanzhi; Wang, Yong

    2015-01-01T23:59:59.000Z

    TiN film was coated on the internal face of racetrack-type ceramic pipe by three different methods: radio-frequency sputtering, DC sputtering and DC magnetron sputtering. The deposition rates of TiN film under different coating methods were compared. According to the AFM, SEM, XPS test results,these properties were analyzed, such as TiN film roughness and surface morphology. At the same time, the deposition rates were studied under two types' cathode, Ti wires and Ti plate. According to the SEM test results, Ti plate cathode can improve the TiN/Ti film deposition rate obviously.

  7. Solar selective absorption coatings

    DOE Patents [OSTI]

    Mahoney, Alan R. (Albuquerque, NM); Reed, Scott T. (Albuquerque, NM); Ashley, Carol S. (Albuquerque, NM); Martinez, F. Edward (Horseheads, NY)

    2004-08-31T23:59:59.000Z

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  8. Solar selective absorption coatings

    DOE Patents [OSTI]

    Mahoney, Alan R. (Albuquerque, NM); Reed, Scott T. (Albuquerque, NM); Ashley, Carol S. (Albuquerque, NM); Martinez, F. Edward (Horseheads, NY)

    2003-10-14T23:59:59.000Z

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  9. Barrier Coatings for Refractory Metals and Superalloys

    SciTech Connect (OSTI)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23T23:59:59.000Z

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  10. Sandia National Laboratories: MHK Technology Development

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MHK Technology Development Biofouling Studies on Sandia's Marine Hydrokinetic (MHK) Coatings Initiated at PNNL's Sequim Bay On June 18, 2014, in Energy, News, News & Events,...

  11. Zinc phosphate conversion coatings

    DOE Patents [OSTI]

    Sugama, Toshifumi (Wading River, NY)

    1997-01-01T23:59:59.000Z

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  12. Zinc phosphate conversion coatings

    DOE Patents [OSTI]

    Sugama, T.

    1997-02-18T23:59:59.000Z

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate {alpha}-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal. 33 figs.

  13. Superhard Coating Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Diesel Engine Applications," International Conference on Metallurgical Coatings and Thin Films, San Diego, CA, April 23-27, 2007. - A. Erdemir, O. L. Eryilmaz., M. Urgen, K....

  14. On-line coating of glass with tin oxide by atmospheric pressure chemical vapor deposition.

    SciTech Connect (OSTI)

    Allendorf, Mark D.; Sopko, J.F. (PPF Industries, Pittsburgh, PA); Houf, William G.; Chae, Yong Kee; McDaniel, Anthony H.; Li, M. (PPF Industries, Pittsburgh, PA); McCamy, J.W. (PPF Industries, Pittsburgh, PA)

    2006-11-01T23:59:59.000Z

    Atmospheric pressure chemical vapor deposition (APCVD) of tin oxide is a very important manufacturing technique used in the production of low-emissivity glass. It is also the primary method used to provide wear-resistant coatings on glass containers. The complexity of these systems, which involve chemical reactions in both the gas phase and on the deposition surface, as well as complex fluid dynamics, makes process optimization and design of new coating reactors a very difficult task. In 2001 the U.S. Dept. of Energy Industrial Technologies Program Glass Industry of the Future Team funded a project to address the need for more accurate data concerning the tin oxide APCVD process. This report presents a case study of on-line APCVD using organometallic precursors, which are the primary reactants used in industrial coating processes. Research staff at Sandia National Laboratories in Livermore, CA, and the PPG Industries Glass Technology Center in Pittsburgh, PA collaborated to produce this work. In this report, we describe a detailed investigation of the factors controlling the growth of tin oxide films. The report begins with a discussion of the basic elements of the deposition chemistry, including gas-phase thermochemistry of tin species and mechanisms of chemical reactions involved in the decomposition of tin precursors. These results provide the basis for experimental investigations in which tin oxide growth rates were measured as a function of all major process variables. The experiments focused on growth from monobutyltintrichloride (MBTC) since this is one of the two primary precursors used industrially. There are almost no reliable growth-rate data available for this precursor. Robust models describing the growth rate as a function of these variables are derived from modeling of these data. Finally, the results are used to conduct computational fluid dynamic simulations of both pilot- and full-scale coating reactors. As a result, general conclusions are reached concerning the factors affecting the growth rate in on-line APCVD reactors. In addition, a substantial body of data was generated that can be used to model many different industrial tin oxide coating processes. These data include the most extensive compilation of thermochemistry for gas-phase tin-containing species as well as kinetic expressions describing tin oxide growth rates over a wide range of temperatures, pressures, and reactant concentrations.

  15. Radiation control coatings installed on federal buildings at Tyndall Air Force Base. Volume 1: Pre-coating monitoring and fresh coating results

    SciTech Connect (OSTI)

    Petrie, T.W.; Childs, P.W.

    1997-02-01T23:59:59.000Z

    The US Department of Energy`s (DOE`s) Federal Energy Management Program (FEMP) supports efforts to reduce energy use and associated expenses in the federal sector. One such effort, the New Technology Demonstration Program (NTDP), seeks to evaluate new energy-saving US technologies and secure their more timely adoption by the US government. Through a partnership with a federal site, the utility serving the site, a manufacturer of an energy-related technology, and other organizations associated with these interests, DOE can evaluate a new technology. The results of the program give federal agency decision makers more hands-on information with which to validate a decision to utilize a new technology in their facilities. The partnership of these interests is secured through a cooperative research and development agreement (CRADA), in this case between Lockheed Martin Energy Research Corporation, the manager of the Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee, and ThermShield International, Ltd., the manufacturer of the technology. This is the first volume of a two-volume report that describes the effects of radiation control coatings installed on federal buildings at Tyndall Air Force Base (AFB) in Florida by ThermShield International. ORNL`s Buildings Technology Center (BTC) was assigned the responsibility for gathering, analyzing, and reporting on the data to describe the effects of the coatings. This volume describes the monitoring plan and its implementation, the results of pre-coating monitoring, the coating installation, results from fresh coatings compared to pre-coating results, and a plan to decommission the monitoring equipment. By including results from roofs at Tyndall AFB and from an outdoor test facility at the BTC, the data cover the range from poorly insulated to well-insulated roofs and two kinds of radiation control coatings on various roof membranes.

  16. Pentek metal coating removal system: Baseline report

    SciTech Connect (OSTI)

    NONE

    1997-07-31T23:59:59.000Z

    The Pentek coating removal technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjunction with FIU`s evaluation of efficiency and cost, this report covers evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The Pentek coating removal system consisted of the ROTO-PEEN Scaler, CORNER-CUTTER{reg_sign}, and VAC-PAC{reg_sign}. They are designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M Roto Peen tungsten carbide cutters while the CORNER-CUTTER{reg_sign} uses solid needles for descaling activities. These hand tools are used with the VAC-PAC{reg_sign} vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure minimal, but noise exposure was significant. Further testing for each exposure is recommended because of the environment where the testing demonstration took place. It is feasible that the dust and noise levels will be higher in an enclosed operating environment of different construction. In addition, other areas of concern found were arm-hand vibration, whole-body, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  17. High Critical Current Coated Conductors

    SciTech Connect (OSTI)

    Paranthaman, M. P.; Selvamanickam, V. (SuperPower, Inc.)

    2011-12-27T23:59:59.000Z

    One of the important critical needs that came out of the DOE’s coated conductor workshop was to develop a high throughput and economic deposition process for YBCO. Metal-organic chemical vapor deposition (MOCVD) technique, the most critical steps in high technical micro fabrications, has been widely employed in semiconductor industry for various thin film growth. SuperPower has demonstrated that (Y,Gd)BCO films can be deposited rapid with world record performance. In addition to high critical current density with increased film thickness, flux pinning properties of REBCO films needs to be improved to meet the DOE requirements for various electric-power equipments. We have shown that doping with Zr can result in BZO nanocolumns, but at substantially reduced deposition rate. The primary purpose of this subtask is to develop high current density MOCVD-REBCO coated conductors based on the ion-beam assisted (IBAD)-MgO deposition process. Another purpose of this subtask is to investigate HTS conductor design optimization (maximize Je) with emphasis on stability and protection issues, and ac loss for REBCO coated conductors.

  18. Thermal barrier coating

    DOE Patents [OSTI]

    Bowker, Jeffrey Charles (Gibsonia, PA); Sabol, Stephen M. (Orlando, FL); Goedjen, John G. (Oviedo, FL)

    2001-01-01T23:59:59.000Z

    A thermal barrier coating for hot gas path components of a combustion turbine based on a zirconia-scandia system. A layer of zirconium scandate having the hexagonal Zr.sub.3 Sc.sub.4 O.sub.12 structure is formed directly on a superalloy substrate or on a bond coat formed on the substrate.

  19. Coated ceramic breeder materials

    DOE Patents [OSTI]

    Tam, Shiu-Wing (Downers Grove, IL); Johnson, Carl E. (Elk Grove, IL)

    1987-01-01T23:59:59.000Z

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  20. Thermal barrier coatings

    DOE Patents [OSTI]

    Alvin, Mary Anne (Pittsburg, PA)

    2010-06-22T23:59:59.000Z

    This disclosure addresses the issue of providing a metallic-ceramic overlay coating that potentially serves as an interface or bond coat layer to provide enhanced oxidation resistance to the underlying superalloy substrate via the formation of a diffusion barrier regime within the supporting base material. Furthermore, the metallic-ceramic coating is expected to limit the growth of a continuous thermally grown oxide (TGO) layer that has been primarily considered to be the principal cause for failure of existing TBC systems. Compositional compatibility of the metallic-ceramic with traditional yttria-stabilized zirconia (YSZ) top coats is provided to further limit debond or spallation of the coating during operational use. A metallic-ceramic architecture is disclosed wherein enhanced oxidation resistance is imparted to the surface of nickel-based superalloy or single crystal metal substrate, with simultaneous integration of the yttria stabilized zirconia (YSZ) within the metallic-ceramic overlayer.

  1. Friction surfaced Stellite6 coatings

    SciTech Connect (OSTI)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15T23:59:59.000Z

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  2. Aluminum phosphate coatings

    DOE Patents [OSTI]

    Sambasivan, Sankar (Chicago, IL); Steiner, Kimberly A. (Chicago, IL); Rangan, Krishnaswamy K. (Evanston, IL)

    2007-12-25T23:59:59.000Z

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  3. Multilayer thermal barrier coating systems

    DOE Patents [OSTI]

    Vance, Steven J. (Orlando, FL); Goedjen, John G. (Oviedo, FL); Sabol, Stephen M. (Orlando, FL); Sloan, Kelly M. (Longwood, FL)

    2000-01-01T23:59:59.000Z

    The present invention generally describes multilayer thermal barrier coating systems and methods of making the multilayer thermal barrier coating systems. The thermal barrier coating systems comprise a first ceramic layer, a second ceramic layer, a thermally grown oxide layer, a metallic bond coating layer and a substrate. The thermal barrier coating systems have improved high temperature thermal and chemical stability for use in gas turbine applications.

  4. Structurally Integrated Coatings for Wear and Corrosion

    SciTech Connect (OSTI)

    Beardsley, M. Brad; Sebright, Jason L.

    2008-11-18T23:59:59.000Z

    Wear and corrosion of structures cuts across industries and continues to challenge materials scientists and engineers to develop cost effective solutions. Industries typically seek mature technologies that can be implemented for production with rapid or minimal development and have little appetite for the longer-term materials research and development required to solve complex problems. The collaborative work performed in this project addressed the complexity of this problem in a multi-year program that industries would be reluctant to undertake without government partnership. This effort built upon the prior development of Advanced Abrasion Resistant Materials conduct by Caterpillar Inc. under DOE Cooperative Agreement No. DE-FC26-01NT41054. In this referenced work, coatings were developed that exhibited significant wear life improvements over standard carburized heat treated steel in abrasive wear applications. The technology used in this referenced work, arc lamp fusing of thermal spray coatings, was one of the primary technical paths in this work effort. In addition to extending the capability of the coating technology to address corrosion issues, additional competitive coating technologies were evaluated to insure that the best technology was developed to meet the goals of the program. From this, plasma transferred arc (PTA) welding was selected as the second primary technology that was investigated. Specifically, this project developed improved, cost effective surfacing materials and processes for wear and corrosion resistance in both sliding and abrasive wear applications. Materials with wear and corrosion performance improvements that are 4 to 5 times greater than heat treated steels were developed. The materials developed were based on low cost material systems utilizing ferrous substrates and stainless steel type matrix with hard particulates formed from borides and carbides. Affordability was assessed against other competing hard surfacing or coating techniques, balanced with overall materials performance. State-of-the-art design and simulation capabilities were used to guide materials and process refinement. Caterpillar was the lead of the multi-partner collaborative project. Specific tasks were performed by the partners base on their unique capabilities. The project team was selected to include leaders in the field of material development, processing, modeling, and material characterization. Specifically, industrial members include the suppliers Deloro Stellite and Powder Alloy Corporation., who provided the experimental alloys and who aided in the development of the costs for the alloys, the Missouri University of Science and Technology and Iowa State University, who provided help in the alloy development and material characterization, QuesTek Innovations, a small company specializing the microstructural modeling of materials, and the DOE laboratories, Oak Ridge National Laboratory and National Energy Technology Laboratory (Albany), who provided unique coating process capability and wear characterization testing. The technologies developed in this program are expected to yield energy savings of about 50% over existing technologies, or 110 trillion BTUs per year by 2020 when fully implemented. Primary applications by Caterpillar are to replace the surface of machine components which are currently carburized and heat treated with new cladding materials with double the wear life. The new cladding technologies will consume less energy than carburizing. Thus, nearly 50% energy savings can be expected as a result from elimination of the heat treat process and the reduce wear of the materials. Additionally, when technologies from this project are applied on titanium or other non-ferrous substrates to make lighter weight, more wear resistant, and more efficient structures, significant fuel savings can be realized. With the anticipated drastic reduction in cost for refining titanium-containing ores, the usage of titanium alloys in earthmoving and related machinery is expected to increase multiple folds in the next d

  5. Coated Fiber Neutron Detector Test

    SciTech Connect (OSTI)

    Lintereur, Azaree T.; Ely, James H.; Kouzes, Richard T.; Stromswold, David C.

    2009-10-23T23:59:59.000Z

    Radiation portal monitors used for interdiction of illicit materials at borders include highly sensitive neutron detection systems. The main reason for having neutron detection capability is to detect fission neutrons from plutonium. The currently deployed radiation portal monitors (RPMs) from Ludlum and Science Applications International Corporation (SAIC) use neutron detectors based upon 3He-filled gas proportional counters, which are the most common large neutron detector. There is a declining supply of 3He in the world, and thus, methods to reduce the use of this gas in RPMs with minimal changes to the current system designs and sensitivity to cargo-borne neutrons are being investigated. Reported here are the results of tests of the 6Li/ZnS(Ag)-coated non-scintillating plastic fibers option. This testing measured the required performance for neutron detection efficiency and gamma ray rejection capabilities of a system manufactured by Innovative American Technology (IAT).

  6. Influence of insulating coating on aluminum wire explosions

    SciTech Connect (OSTI)

    Li, Yang; Wu, Jian, E-mail: jxjawj@gmail.com [State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an 710049 (China); State Key Laboratory of Intense Pulse Radiation of Simulation and Effect, Northwest Institute of Nuclear Technology, Xi'an 710024 (China); Sheng, Liang; Zhao, Jizhen; Zhang, Mei; Yuan, Yuan; Peng, Bodong [State Key Laboratory of Intense Pulse Radiation of Simulation and Effect, Northwest Institute of Nuclear Technology, Xi'an 710024 (China); Li, Xingwen [State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an 710049 (China)

    2014-10-15T23:59:59.000Z

    Single wire explosions are widely used in understanding the early stages of z-pinch experiments. This paper presents a serial of experiments conducted on the pulse power generator with ?1?kA peak current and ?10?ns rising time in Xi'an Jiao Tong University. Polyimide coated aluminum wires and uncoated ones were tested under three different voltages to analyze the effect of insulating coating. Experimental results showed that insulating coating can increase the energy deposition 10%?30% in aluminum wires by delaying the voltage collapse and raising the maximum load resistance. The substantial energy deposition resulted in about 20% faster expansion rates for coated wires. Experimental evidence that plasma channel shunts the current from the wire core was observed by streak camera and schlieren graphs. This paper also briefly discussed the influence of nonuniform coating on the morphology of wire expansion.

  7. Rates & Repayment

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Environmental Review-NEPA Financial Data Operations Planning & Projects Power Marketing Rates Rate Adjustments Transmission Ancillary Services Rates WAPA-137 Rate Order Rates and...

  8. Metallic coatings: autocatalytic (electroless) nickel-phosphorus alloy coatings: specification and test methods

    E-Print Network [OSTI]

    International Organization for Standardization. Geneva

    2003-01-01T23:59:59.000Z

    Metallic coatings: autocatalytic (electroless) nickel-phosphorus alloy coatings: specification and test methods

  9. Revêtements métalliques : Dépôts électrolytiques de nickel Metallic coatings : Electrodeposited coatings of nickel

    E-Print Network [OSTI]

    International Organization for Standardization. Geneva

    2002-01-01T23:59:59.000Z

    Revêtements métalliques : Dépôts électrolytiques de nickel Metallic coatings : Electrodeposited coatings of nickel

  10. Technological assessment of light-trapping technology for thin-film Si solar cell

    E-Print Network [OSTI]

    Susantyoko, Rahmat Agung

    2009-01-01T23:59:59.000Z

    The proposed light trapping technology of Distributed Bragg Reflector (DBR) with Diffraction Grating (DG) and Anti-Reflection Coating (ARC) for thin film Si solar cell was analyzed from the technology, market, and ...

  11. Hydrogen Permeation Resistant Coatings

    SciTech Connect (OSTI)

    KORINKO, PAUL; ADAMS, THAD; CREECH, GREGGORY

    2005-06-15T23:59:59.000Z

    As the National Hydrogen Economy continues to develop and evolve the need for structural materials that can resist hydrogen assisted degradation will become critical. To date austenitic stainless steel materials have been shown to be mildly susceptible to hydrogen attack which results in lower mechanical and fracture strengths. As a result, hydrogen permeation barrier coatings may be applied to these ferrous alloys to retard hydrogen ingress. Hydrogen is known to be very mobile in materials of construction. In this study, the permeation resistance of bare stainless steel samples and coated stainless steel samples was tested. The permeation resistance was measured using a modular permeation rig using a pressure rise technique. The coating microstructure and permeation results will be discussed in this document as will some additional testing.

  12. Radiation Control Coatings Installed on Federal Buildings at Tyndall Air Force Base

    SciTech Connect (OSTI)

    Kaba, R.L.; Petrie, T.W.

    1999-03-16T23:59:59.000Z

    The technical objectives of this CRADA comprise technology deployment and energy conservation efforts with the radiation control coatings industry and the utility sector. The results of this collaboration include a high-level data reporting, analysis and management system to support the deployment efforts. The technical objectives include successfully install, commission, operate, maintain and document the performance of radiation control coatings on roofs at Tyndall AFB and the Buildings Technology Center at the Oak Ridge National Laboratory; determine the life cycle savings that can be achieved by using radiation control coatings on entire roofs at Tyndall AFB, based on documented installed cost and operating maintenance costs with and without the coatings; determine if any specific improvements are required in the coatings before they can be successfully deployed in the federal sector; determine the most effective way to facilitate the widespread and rapid deployment of radiation control coatings in the federal sector; and clearly define any barriers to deployment.

  13. Tribology and coatings

    SciTech Connect (OSTI)

    NONE

    1995-06-01T23:59:59.000Z

    The future use of fuel-efficient, low-emission, advanced transportation systems (for example, those using low-heat-rejection diesel engines or advanced gas turbines) presents new challenges to tribologists and materials scientists. High service temperatures, corrosive environments, and extreme contact pressures are among the concerns that make necessary new tribological designs, novel materials, and effective lubrication concepts. Argonne is working on methods to reduce friction, wear and corrosion, such as soft metal coatings on ceramics, layered compounds, diamond coatings, and hard surfaces.

  14. Fiber coating method

    DOE Patents [OSTI]

    Corman, Gregory Scot (Ballston Lake, NY)

    2001-01-01T23:59:59.000Z

    A coating is applied to reinforcing fibers arranged into a tow by coaxially aligning the tow with an adjacent separation layer and winding or wrapping the tow and separation layer onto a support structure in an interleaved manner so that the separation layer separates a wrap of the tow from an adjacent wrap of the tow. A coating can then be uniformly applied to the reinforcing fibers without defects caused by fiber tow to fiber tow contact. The separation layer can be a carbon fiber veil.

  15. Final Technical Report - Recovery Act: Organic Coatings as Encapsulants for Low Cost, High Performance PV Modules

    SciTech Connect (OSTI)

    Stuart Hellring; Jiping Shao; James Poole

    2011-12-05T23:59:59.000Z

    The objective of this project was to evaluate the feasibility of utilizing PPG's commercial organic coatings systems as efficient, modernized encapsulants for low cost, high performance, thin film photovoltaic modules. Our hypothesis was that the combination of an anticorrosive coating with a more traditional barrier topcoat would mitigate many electrochemical processes that are now responsible for the significant portion of photovoltaic (PV) failures, thereby nullifying the extremely high moisture barrier requirements of currently used encapsulation technology. Nine commercially available metal primer coatings and six commercially available top coatings were selected for screening. Twenty-one different primer/top coat combinations were evaluated. The primer coatings were shown to be the major contributor to corrosion inhibition, adhesion, and barrier properties. Two primer coatings and one top coating were downselected for testing on specially-fabricated test modules. The coated test modules passed initial current leakage and insulation testing. Damp Heat testing of control modules showed visible corrosion to the bus bar metal, whereas the coated modules showed none. One of the primer/top coat combinations retained solar power performance after Damp Heat testing despite showing some delamination at the EVA/solar cell interface. Thermal Cycling and Humidity Freeze testing resulted in only one test module retaining its power performance. Failure modes depended on the particular primer/top coating combination used. Overall, this study demonstrated that a relatively thin primer/top coating has the potential to replace the potting film and backsheet in crystalline silicon-based photovoltaic modules. Positive signals were received from commercially available coatings developed for applications having performance requirements different from those required for photovoltaic modules. It is likely that future work to redesign and customize these coatings would result in a coating system meeting the requirements for photovoltaic module encapsulation.

  16. Thermal barrier coating for alloy systems

    DOE Patents [OSTI]

    Seals, Roland D. (Oak Ridge, TN); White, Rickey L. (Harriman, TN); Dinwiddie, Ralph B. (Knoxville, TN)

    2000-01-01T23:59:59.000Z

    An alloy substrate is protected by a thermal barrier coating formed from a layer of metallic bond coat and a top coat formed from generally hollow ceramic particles dispersed in a matrix bonded to the bond coat.

  17. Large Area Vacuum Deposited Coatings

    SciTech Connect (OSTI)

    Martin, Peter M.

    2003-04-30T23:59:59.000Z

    It's easy to make the myriad of types of large area and decorative coatings for granted. We probably don't even think about most of them; the low-e and heat mirror coatings on our windows and car windows, the mirrors in displays, antireflection coatings on windows and displays, protective coatings on aircraft windows, heater coatings on windshields and aircraft windows, solar reflectors, thin film solar cells, telescope mirrors, Hubble mirrors, transparent conductive coatings, and the list goes on. All these products require large deposition systems and chambers. Also, don't forget that large batches of small substrates or parts are coated in large chambers. In order to be cost effective hundreds of ophthalmic lenses, automobile reflectors, display screens, lamp reflectors, cell phone windows, laser reflectors, DWDM filters, are coated in batches.

  18. Vehicle Technologies Office Merit Review 2015: Development of...

    Energy Savers [EERE]

    Merit Review 2015: Development of Industrially Viable Battery Electrode Coatings Vehicle Technologies Office Merit Review 2015: Development of Industrially Viable Battery...

  19. Graphene Coating Coupled Emission

    E-Print Network [OSTI]

    Shyamasundar, R.K.

    Graphene Coating Coupled Emission A COMSET, A single sheet of sp2-hybridized carbon atoms, called of graphene and its unique properties, I will present amplification of surface graphene-Ag hybrid films which when graphene is used as the spacer layer in a conventional Ag- harnessed the nonlinear properties

  20. Assessment of strippable coatings for decontamination and decommissioning

    SciTech Connect (OSTI)

    Ebadian, M.A.

    1998-01-01T23:59:59.000Z

    Strippable or temporary coatings were developed to assist in the decontamination of the Three Mile Island (TMI-2) reactor. These coatings have become a viable option during the decontamination and decommissioning (D and D) of both US Department of Energy (DOE) and commercial nuclear facilities to remove or fix loose contamination on both vertical and horizontal surfaces. A variety of strippable coatings are available to D and D professionals. However, these products exhibit a wide range of performance criteria and uses. The Hemispheric Center for Environmental Technology (HCET) at Florida International University (FIU) was commissioned to perform a 2-year investigation into strippable coatings. This investigation was divided into four parts: (1) identification of commercially available strippable coating products; (2) survey of D and D professionals to determine current uses of these coatings and performance criteria; (3) design and implementation of a non-radiological testing program to evaluate the physical properties of these coatings; and (4) design and implementation of a radiological testing program to determine decontamination factors and effects of exposure to ionizing radiation. Activities during fiscal year 1997 are described.

  1. Initial Assessment of Environmental Barrier Coatings for the Prometheus Project

    SciTech Connect (OSTI)

    M. Frederick

    2005-12-15T23:59:59.000Z

    Depending upon final design and materials selections, a variety of engineering solutions may need to be considered to avoid chemical degradation of components in a notional space nuclear power plant (SNPP). Coatings are one engineered approach that was considered. A comprehensive review of protective coating technology for various space-reactor structural materials is presented, including refractory metal alloys [molybdenum (Mo), tungsten (W), rhenium (Re), tantalum (Ta), and niobium (Nb)], nickel (Ni)-base superalloys, and silicon carbide (Sic). A summary description of some common deposition techniques is included. A literature survey identified coatings based on silicides or iridium/rhenium as the primary methods for environmental protection of refractory metal alloys. Modified aluminide coatings have been identified for superalloys and multilayer ceramic coatings for protection of Sic. All reviewed research focused on protecting structural materials from extreme temperatures in highly oxidizing conditions. Thermodynamic analyses indicate that some of these coatings may not be protective in the high-temperature, impure-He environment expected in a Prometheus reactor system. Further research is proposed to determine extensibility of these coating materials to less-oxidizing or neutral environments.

  2. Proceedings of the 1987 coatings for advanced heat engines workshop

    SciTech Connect (OSTI)

    Not Available

    1987-01-01T23:59:59.000Z

    This Workshop was conducted to enhance communication among those involved in coating development for improved heat engine performance and durability. We were fortunate to have Bill Goward review the steady progress and problems encountered along the way in the use of thermal barrier coatings (TBC) in aircraft gas turbine engines. Navy contractors discussed their work toward the elusive goal of qualifying TBC for turbine airfoil applications. In the diesel community, Caterpillar and Cummins are developing TBC for combustion chamber components as part of the low heat rejection diesel engine concept. The diesel engine TBC work is based on gas turbine technology with a goal of more than twice the thickness used on gas turbine engine components. Adoption of TBC in production for diesel engines could justify a new generation of plasma spray coating equipment. Increasing interests in tribology were evident in this Workshop. Coatings have a significant role in reducing friction and wear under greater mechanical loadings at higher temperatures. The emergence of a high temperature synthetic lubricant could have an enormous impact on diesel engine design and operating conditions. The proven coating processes such as plasma spray, electron-beam physical vapor deposition, sputtering, and chemical vapor deposition have shown enhanced capabilities, particularly with microprocessor controls. Also, the newer coating schemes such as ion implantation and cathodic arc are demonstrating intriguing potential for engine applications. Coatings will play an expanding role in higher efficiency, more durable heat engines.

  3. Low friction and galling resistant coatings and processes for coating

    DOE Patents [OSTI]

    Johnson, Roger N. (Richland, WA)

    1987-01-01T23:59:59.000Z

    The present invention describes coating processes and the resultant coated articles for use in high temperature sodium environments, such as those found in liquid metal fast breeder reactors and their associated systems. The substrate to which the coating is applied may be either an iron base or nickel base alloy. The coating itself is applied to the substrate by electro-spark deposition techniques which result in metallurgical bonding between the coating and the substrate. One coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and an aluminum electrode. Another coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and a nickel-base hardfacing alloy electrode.

  4. Dezincing Technology

    SciTech Connect (OSTI)

    Dudek, F.J.; Daniels, E.J. [Argonne National Lab., IL (United States). Energy Service Div.; Morgan, W.A. [Metal Recovery Technologies, Inc., East Chicago, IN (United States)

    1997-08-01T23:59:59.000Z

    Half of the steel produced in the US is derived from scrap. With zinc-coated prompt scrap increasing fivefold since 1980, steel-makers are feeling the effect of increased contaminant loads on their operations. The greatest concern is the cost of treatment before disposal of waste dusts and water that arise from remelting zinc-coated scrap. An economic process is needed to strip and recover the zinc from scrap to provide a low residual scrap for steel- and iron-making. Metal Recovery Technologies, Inc., with the assistance of Argonne National Laboratory, have been developing a caustic leach dezincing process for upgrading galvanized stamping plant scrap into clean scrap with recovery of the zinc. With further development the technology could also process galvanized scrap from obsolete automobiles. This paper will review: (1) the status of recent pilot plant operations and plans for a commercial demonstration facility with a dezincing capacity of up to 250,000 tons/year, (2) the economics of caustic dezincing, and (3) benefits of decreased cost of environmental compliance, raw material savings, and improved operations with use of dezinced scrap.

  5. Thermal barrier and overlay coating systems comprising composite metal/metal oxide bond coating layers

    DOE Patents [OSTI]

    Goedjen, John G. (Oviedo, FL); Sabol, Stephen M. (Orlando, FL); Sloan, Kelly M. (Longwood, FL); Vance, Steven J. (Orlando, FL)

    2001-01-01T23:59:59.000Z

    The present invention generally describes multilayer coating systems comprising a composite metal/metal oxide bond coat layer. The coating systems may be used in gas turbines.

  6. Antithrombogenic Polymer Coating.

    DOE Patents [OSTI]

    Huang, Zhi Heng (San Ramon, CA); McDonald, William F. (Utica, OH); Wright, Stacy C. (Flint, MI); Taylor, Andrew C. (Ann Arbor, MI)

    2003-01-21T23:59:59.000Z

    An article having a non-thrombogenic surface and a process for making the article are disclosed. The article is formed by (i) coating a polymeric substrate with a crosslinked chemical combination of a polymer having at least two amino substituted side chains, a crosslinking agent containing at least two crosslinking functional groups which react with amino groups on the polymer, and a linking agent containing a first functional group which reacts with a third functional group of the crosslinking agent, and (ii) contacting the coating on the substrate with an antithrombogenic agent which covalently bonds to a second functional group of the linking agent. In one example embodiment, the polymer is a polyamide having amino substituted alkyl chains on one side of the polyamide backbone, the crosslinking agent is a phosphine having the general formula (A).sub.3 P wherein A is hydroxyalkyl, the linking agent is a polyhydrazide and the antithrombogenic agent is heparin.

  7. Enhanced drug delivery capabilities from stents coated with absorbable polymer and crystalline drug

    E-Print Network [OSTI]

    Carlyle, Wenda C.

    Current drug eluting stent (DES) technology is not optimized with regard to the pharmacokinetics of drug delivery. A novel, absorbable-coating sirolimus-eluting stent (AC-SES) was evaluated for its capacity to deliver drug ...

  8. Evaluation of UV-Curable Coatings for Aluminum Can Production Case Study 

    E-Print Network [OSTI]

    Brady, R. E. Jr; Kowal, J.; Johnson, D. H.; Donhowe, E. T.

    1998-01-01T23:59:59.000Z

    This study was initiated to review the literature and technology applicable to coating beverage cans, to confirm previous assumptions made about the low air emissions impact of the UV can printing process, to determine energy estimates for thermal...

  9. Evaluation of UV-Curable Coatings for Aluminum Can Production Case Study

    E-Print Network [OSTI]

    Brady, R. E. Jr; Kowal, J.; Johnson, D. H.; Donhowe, E. T.

    This study was initiated to review the literature and technology applicable to coating beverage cans, to confirm previous assumptions made about the low air emissions impact of the UV can printing process, to determine energy estimates for thermal...

  10. ZrN coatings deposited by high power impulse magnetron sputtering and cathodic arc techniques

    SciTech Connect (OSTI)

    Purandare, Yashodhan, E-mail: Y.Purandare@shu.ac.uk; Ehiasarian, Arutiun; Hovsepian, Papken [Nanotechnology Centre for PVD Research, Materials and Engineering Research Institute, Sheffield Hallam University, Sheffield S1 1WB (United Kingdom); Santana, Antonio [Ionbond AG Olten, Industriestrasse 211, CH-4600 Olten (Switzerland)

    2014-05-15T23:59:59.000Z

    Zirconium nitride (ZrN) coatings were deposited on 1??m finish high speed steel and 316L stainless steel test coupons. Cathodic Arc (CA) and High Power Impulse Magnetron Sputtering (HIPIMS) + Unbalanced Magnetron Sputtering (UBM) techniques were utilized to deposit coatings. CA plasmas are known to be rich in metal and gas ions of the depositing species as well as macroparticles (droplets) emitted from the arc sports. Combining HIPIMS technique with UBM in the same deposition process facilitated increased ion bombardment on the depositing species during coating growth maintaining high deposition rate. Prior to coating deposition, substrates were pretreated with Zr{sup +} rich plasma, for both arc deposited and HIPIMS deposited coatings, which led to a very high scratch adhesion value (L{sub C2}) of 100 N. Characterization results revealed the overall thickness of the coatings in the range of 2.5??m with hardness in the range of 30–40?GPa depending on the deposition technique. Cross-sectional transmission electron microscopy and tribological experiments such as dry sliding wear tests and corrosion studies have been utilized to study the effects of ion bombardment on the structure and properties of these coatings. In all the cases, HIPIMS assisted UBM deposited coating fared equal or better than the arc deposited coatings, the reasons being discussed in this paper. Thus H+U coatings provide a good alternative to arc deposited where smooth, dense coatings are required and macrodroplets cannot be tolerated.

  11. Full Scale Coated Fiber Neutron Detector Measurements

    SciTech Connect (OSTI)

    Kouzes, Richard T.; Ely, James H.; Erikson, Luke E.; Kernan, Warnick J.; Stromswold, David C.; Woodring, Mitchell L.

    2010-03-17T23:59:59.000Z

    Radiation portal monitors used for interdiction of illicit materials at borders include highly sensitive neutron detection systems. The main reason for having neutron detection capability is to detect fission neutrons from plutonium. The currently deployed radiation portal monitors (RPMs) from Ludlum and Science Applications International Corporation (SAIC) use neutron detectors based upon 3He-filled gas proportional counters, which are the most common large neutron detector. There is a declining supply of 3He in the world, and thus, methods to reduce the use of this gas in RPMs with minimal changes to the current system designs and sensitivity to cargo-borne neutrons are being investigated. Four technologies have been identified as being currently commercially available, potential alternative neutron detectors to replace the use of 3He in RPMs. These technologies are: 1) Boron trifluoride (BF3)-filled proportional counters, 2) Boron-lined proportional counters, 3) Lithium-loaded glass fibers, and 4) Coated non-scintillating plastic fibers. Reported here are the results of tests of the full-scale 6Li/ZnS(Ag)-coated non-scintillating plastic fibers option. This testing measured the required performance for neutron detection efficiency and gamma ray rejection capabilities of a system manufactured by Innovative American Technology (IAT) and Saint Gobain, and is a follow-up report to an earlier one on a smaller prototype system.

  12. PNNL wins Four Technology Transfer Awards

    SciTech Connect (OSTI)

    Fisher, Julie A.; McMakin, Andrea H.

    2006-06-01T23:59:59.000Z

    PNNL wins 4 Technology Transfer Awards Pacific Northwest National Laboratory has received four 2006 Excellence in Technology Transfer Awards from the Federal Laboratory Consortium - a nationwide network of more than 700 major federal laboratories and centers as well as their parent departments and agencies that provides a forum to develop strategies and opportunities for linking technology with the mission and the marketplace. The FLC presents its Awards for Excellence in Technology Transfer to federal laboratory employees who have done outstanding work in transferring U.S. government-sponsored technologies to the public and private sectors. Since 1984, when the awards program was established, Pacific Northwest has earned 62 of these awards, far more than any other national laboratory. This year, PNNL won all four of the nominations that were submitted--the most that any laboratory can submit. PNNL was recognized for transferring technologies that treat and cure cancer, uniquely analyze massive sets of data, increase surgical implant success rates, and neutralize toxic chemicals from the environment. Through collaboration with PNNL researchers and access to facilities at PNNL, IsoRay Medical, Inc. (http://www.isoray.com), expanded its brachytherapy technology for treating prostate and other cancers. The medical isotope ?seed? products are available at more than 17 implant centers nationwide. More than 40 organizations, including Fortune 500 companies, are using the Starlight information visualization software to mine and interpret massive amounts of data. Bacterin International licensed bioactive thin-film coatings which reduce infection rates associated with surgical implants. Self-Assembled Monolayers on Mesoporous Silica (SAMMS), a process for removing mercury and other toxic chemicals from the environment, was licensed to Steward Advanced Materials for use in coal-fired power plants, municipal incinerators, and other plants.

  13. DOE's Hydrogen and Fuel Cells Technologies Manufacturing

    E-Print Network [OSTI]

    · Advanced fuel cell testing & diagnostics Wet Direct coated Anode #1 Direct coated Anode #2 Control Anode #3DOE's Hydrogen and Fuel Cells Technologies Manufacturing Sub-program Nancy L. Garland, Ph.D. U for fuel cells, and hydrogen production, delivery, and storage; grow the domestic supplier base

  14. Radiation control coatings installed on federal buildings at Tyndall Air Force Base. Volume 2: Long-term monitoring and modeling

    SciTech Connect (OSTI)

    Petrie, T.W.; Childs, P.W.

    1998-06-01T23:59:59.000Z

    The US Department of Energy`s (DOE`s) Federal Energy Management Program (FEMP) supports efforts to reduce energy use and associated expenses in the federal sector. One such effort, the New Technology Demonstration Program (NTDP), seeks to evaluate new energy-saving US technologies and secure their more timely adoption by the US government. Through a partnership with a federal site, the utility serving the site, a manufacturer of an energy-related technology, and other organizations associated with these interests, DOE can evaluate a new technology. The results of the program give federal agency decision makers more hands-on information with which to validate a decision to utilize a new technology in their facilities. This is the second volume of a two-volume report that describes the effects of radiation control coatings installed on federal buildings at Tyndall Air Force Base (AFB) in Florida by ThermShield International. ORNL`s Buildings Technology Center (BTC) was assigned the responsibility for gathering, analyzing, and reporting on the data to describe the effects of the coatings. The first volume described the monitoring plan and its implementation, the results of pre-coating monitoring, the coating installation, results from fresh coatings compared to pre-coating results, and a plan to decommission the monitoring equipment. This second volume updates and completes the presentation of data to compare performance of fresh coatings with weathered coatings.

  15. ADVANCED THERMAL BARRIER COATINGS FOR OPERATION IN HIGH HYDROGEN CONTENT FUELED GAS TURBINES

    SciTech Connect (OSTI)

    Sampath, Sanjay

    2014-12-31T23:59:59.000Z

    The Center for Thermal Spray Research (CTSR) at Stony Brook University in partnership with its industrial Consortium for Thermal Spray Technology is investigating science and technology related to advanced metallic alloy bond coats and ceramic thermal barrier coatings for applications in the hot section of gasified coal-based high hydrogen turbine power systems. In conjunction with our OEM partners (GE and Siemens) and through strategic partnership with Oak Ridge National Laboratory (ORNL) (materials degradation group and high temperature materials laboratory), a systems approach, considering all components of the TBC (multilayer ceramic top coat, metallic bond coat & superalloy substrate) is being taken during multi-layered coating design, process development and subsequent environmental testing. Recent advances in process science and advanced in situ thermal spray coating property measurement enabled within CTSR has been incorporated for full-field enhancement of coating and process reliability. The development of bond coat processing during this program explored various aspects of processing and microstructure and linked them to performance. The determination of the bond coat material was carried out during the initial stages of the program. Based on tests conducted both at Stony Brook University as well as those carried out at ORNL it was determined that the NiCoCrAlYHfSi (Amdry) bond coats had considerable benefits over NiCoCrAlY bond coats. Since the studies were also conducted at different cycling frequencies, thereby addressing an associated need for performance under different loading conditions, the Amdry bond coat was selected as the material of choice going forward in the program. With initial investigations focused on the fabrication of HVOF bond coats and the performance of TBC under furnace cycle tests , several processing strategies were developed. Two-layered HVOF bond coats were developed to render optimal balance of density and surface roughness and resulted in improved TBC lifetimes. Processing based approaches of identifying optimal processing regimes deploying advanced in-situ coating property measurements and in-flight diagnostic tools were used to develop process maps for bond coats. Having established a framework for the bond coat processing using the HVOF process, effort were channeled towards fabrication of APS and VPS bond coats with the same material composition. Comparative evaluation of the three deposition processes with regard to their microstrcuture , surface profiles and TBC performance were carried out and provided valuable insights into factors that require concurrent consideration for the development of bond coats for advanced TBC systems. Over the course of this program several advancements were made on the development of durable thermal barrier coatings. Process optimization techniques were utilized to identify processing regimes for both conventional YSZ as well as other TBC compositions such as Gadolinium Zirconate and other Co-doped materials. Measurement of critical properties for these formed the initial stages of the program to identify potential challenges in their implementation as part of a TBC system. High temperature thermal conductivity measurements as well as sintering behavior of both YSZ and GDZ coatings were evaluated as part of initial efforts to undersand the influence of processing on coating properties. By effectively linking fundamental coating properties of fracture toughness and elastic modulus to the cyclic performance of 6 DE-FE0004771, Final Report, April 2015: Stony Brook University coatings, a durability strategy for APS YSZ coatings was developed. In order to meet the goals of fabricating a multimaterial TBC system further research was carried out on the development of a gradient thermal conductivity model and the evaluation of sintering behavior of multimaterial coatings. Layer optimization for desired properties in the multimaterial TBC was achieved by an iterative feedback approach utilizing process maps and in-situ and ex-situ coating property senso

  16. INTEGRATION TECHNOLOGIES FOR AN 8X8 INP-BASED MONOLITHIC TUNABLE OPTICAL ROUTER WITH 40GB/S LINE RATE PER PORT

    E-Print Network [OSTI]

    Coldren, Larry A.

    INTEGRATION TECHNOLOGIES FOR AN 8X8 INP-BASED MONOLITHIC TUNABLE OPTICAL ROUTER WITH 40GB/S LINE developed to demonstrate an 8x8 InP-based monolithic tunable optical router capable of 40 Gbps operation per typically depends on the device requirements, there is not a one-size fits all integration solution. However

  17. DEVELOPMENT AND ASSESSMENT OF COATINGS FOR FUTURE POWER GENERATION TURBINES

    SciTech Connect (OSTI)

    Alvin, Maryanne; Klotz, K.; McMordie, B.; Gleeson, B.; Zhu, D.; Warnes, B.; Kang, B.; Tannenbaum, J.

    2012-01-01T23:59:59.000Z

    The NETL-Regional University Alliance (RUA) continues to advance technology development critical to turbine manufacturer efforts for achieving DOE Fossil Energy (FE's) Advanced Turbine Program Goals. In conjunction with NETL, Coatings for Industry (CFI), the University of Pittsburgh, NASA GRC, and Corrosion Control Inc., efforts have been focused on development of composite thermal barrier coating (TBC) architectures that consist of an extreme temperature coating, a commercially applied 7-8 YSZ TBC, a reduced cost bond coat, and a diffusion barrier coating that are applied to nickel-based superalloys or single crystal airfoil substrate materials for use at temperatures >1450 C (> 2640 F). Additionally, construction of a unique, high temperature ({approx}1100 C; {approx}2010 F), bench-scale, micro-indentation, nondestructive (NDE) test facility at West Virginia University (WVU) was completed to experimentally address in-situ changes in TBC stiffness during extended cyclic oxidation exposure of coated single crystal coupons in air or steam containing environments. The efforts and technical accomplishments in these areas are presented in the following sections of this paper.

  18. Ceramic electrolyte coating and methods

    DOE Patents [OSTI]

    Seabaugh, Matthew M. (Columbus, OH); Swartz, Scott L. (Columbus, OH); Dawson, William J. (Dublin, OH); McCormick, Buddy E. (Dublin, OH)

    2007-08-28T23:59:59.000Z

    Aqueous coating slurries useful in depositing a dense coating of a ceramic electrolyte material (e.g., yttrium-stabilized zirconia) onto a porous substrate of a ceramic electrode material (e.g., lanthanum strontium manganite or nickel/zirconia) and processes for preparing an aqueous suspension of a ceramic electrolyte material and an aqueous spray coating slurry including a ceramic electrolyte material. The invention also includes processes for depositing an aqueous spray coating slurry including a ceramic electrolyte material onto pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  19. Application and Removal of Strippable Coatings via Remote Platform - 13133

    SciTech Connect (OSTI)

    Shoffner, P.; Lagos, L. [Applied Research Center, Florida International University, 10555 West Flagler Street, Suite 2100, Miami, FL 33174 (United States)] [Applied Research Center, Florida International University, 10555 West Flagler Street, Suite 2100, Miami, FL 33174 (United States); Maggio, S. [International Climbing Machine, 630 Elmira Road, Ithaca, NY 14850 (United States)] [International Climbing Machine, 630 Elmira Road, Ithaca, NY 14850 (United States)

    2013-07-01T23:59:59.000Z

    Florida International University's (FIU's) Applied Research Center is currently supporting the Department of Energy (DOE) Environmental Management Office of D and D and Facility Engineering program. FIU is supporting DOE's initiative to improve safety, reduce technical risks, and limit uncertainty within D and D operations by identifying technologies suitable to meet specific facility D and D requirements, assessing the readiness of those technologies for field deployment, and conducting feasibility studies and technology demonstrations of selected technologies and working with technology vendors to optimize the design of their current technologies to accomplish dangerous and demanding tasks during D and D operations. To meet one identified technology gap challenge for a technology to remotely apply strippable coatings, fixatives and decontamination gels, FIU identified and performed an initial demonstration of an innovative remote fixative sprayer platform from International Climbing Machines (ICM). The selected technology was demonstrated spraying fixative products at the hot cell mockup facility at the Applied Research Center at FIU in November 2008 under cold (non-radioactive) conditions. The remotely controlled platform was remotely operated and entered the facility and sprayed a fixative onto horizontal and vertical surfaces. Based on the initial FIU demonstration and the specific technical requirements identified at the DOE facilities, a follow-up demonstration was expanded to include strippable coatings and a decontamination gel, which was demonstrated in June 2010 at the ICM facility in Ithaca, NY. This second technology evaluation documented the ability of the remote system to spray the selected products on vertical stainless steel and concrete surfaces to a height of 3 meters (10 feet) and to achieve sufficient coverage and product thickness to promote the ability to peel/remove the strippable coatings and decontamination gel. The next challenge was to determine if a remote platform could be used to remove the strippable coatings and decontamination gels. In 2012, FIU worked with the technology provider, ICM, to conduct feasibility and trade studies to identify the requirements for the remote removal of strippable coatings or decontamination gels using the existing remote controlled platform. (authors)

  20. Carbonaceous film coating

    DOE Patents [OSTI]

    Maya, Leon (Oak Ridge, TN)

    1989-01-01T23:59:59.000Z

    A method of making a carbonaceous film comprising heating tris(1,3,2-benzodiazaborolo)borazine or dodecahydro tris[1,3,2]diazaborine[1,2-a:1'2'-c:1"2"-e]borazine in an inert atmosphere in the presence of a substrate to a temperature at which the borazine compound decomposes, and the decomposition products deposit onto the substrate to form a thin, tenacious, highly reflective conductive coating having a narrow band gap which is susceptible of modification and a relatively low coefficient of friction.

  1. Hydrogen Permeation Barrier Coatings

    SciTech Connect (OSTI)

    Henager, Charles H.

    2008-01-01T23:59:59.000Z

    Gaseous hydrogen, H2, has many physical properties that allow it to move rapidly into and through materials, which causes problems in keeping hydrogen from materials that are sensitive to hydrogen-induced degradation. Hydrogen molecules are the smallest diatomic molecules, with a molecular radius of about 37 x 10-12 m and the hydrogen atom is smaller still. Since it is small and light it is easily transported within materials by diffusion processes. The process of hydrogen entering and transporting through a materials is generally known as permeation and this section reviews the development of hydrogen permeation barriers and barrier coatings for the upcoming hydrogen economy.

  2. Carbonaceous film coating

    DOE Patents [OSTI]

    Maya, L.

    1988-04-27T23:59:59.000Z

    A method of making a carbonaceous film comprising heating tris(1,3,2-benzodiazaborolo)borazine or dodecahydro tris(1,3,2)diazaborine(1,2-a:1'2'-c:1''2''-e)borazine in an inert atmosphere in the presence of a substrate to a temperature at which the borazine compound decomposes, and the decomposition products deposit onto the substrate to form a thin, tenacious, highly reflective conductive coating having a narrow band gap which is susceptible of modification and a relatively low coefficient of friction.

  3. Sol-Gel Deposited Electrochromic Coatings

    E-Print Network [OSTI]

    Ozer, N.

    2010-01-01T23:59:59.000Z

    R A T O R Y Sol-Gel Deposited Electrochromic Coatings NilgunUC-1600 Sol-Gel Deposited Electrochromic Coatings NilgunPaper Sol-gel Deposited Electrochromic Coatings Nilgun Ozer

  4. SELECTIVE ABSORBER COATED FOILS FOR SOLAR COLLECTORS

    E-Print Network [OSTI]

    Lampert, Carl M.

    2013-01-01T23:59:59.000Z

    p. 1080. AES Second Coatings for Solar Collectors Symp. , 11coating concept is to use heavy starting stock which might be suitable for direct fabrication of solar collectorsolar collector panels. Here the major consideration is whether the coating

  5. Pentek metal coating removal system: Baseline report; Greenbook (chapter)

    SciTech Connect (OSTI)

    NONE

    1997-07-31T23:59:59.000Z

    The Pentek coating removal technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjunction with FIU`s evaluation of efficiency and cost, this report covers evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The Pentek coating removal system consisted of the ROTO-PEEN Scaler, CORNER-CUTTER{reg_sign}, and VAC-PAC{reg_sign}. They are designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M Roto Peen tungsten carbide cutters while the CORNER-CUTTER{reg_sign} uses solid needles for descaling activities. These hand tools are used with the VAC-PAC{reg_sign} vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure minimal, but noise exposure was significant. Further testing for each exposure is recommended because of the environment where the testing demonstration took place. It is feasible that the dust and noise levels will be higher in an enclosed operating environment of different construction. In addition, other areas of concern found were arm-hand vibration, whole-body, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  6. Impact of ALD Coating on Mn-rich Cathode Materials (Presentation)

    SciTech Connect (OSTI)

    Santhanagopalan, S.

    2013-06-01T23:59:59.000Z

    LG Chem Power Inc. (LGCPI) and NREL have collaborated to demonstrate the scalability of the atomic layer deposition (ALD) coating process over the last 6 months, and the benefits of ALD coatings for long-term cycling and calendar life are being quantified. The objectives of this work are two-fold: 1) to evaluate the scalability of the process to coat LGCPI cathodes with alumina using the ALD technique, and 2) to demonstrate improvements in rate capability and life of ALD-coated LGCPI electrodes. NREL received samples of baseline material to be coated from LGCPI. NREL carried out ALD coating of the samples with help from a subcontractor, ALD Nanosolutions. NREL fabricated cells from those samples for quick screening and feedback to ALD Nanosolutions. LGCPI is currently fabricating larger-format cells for further evaluation.

  7. Tests Conducted with Strippable Coatings

    SciTech Connect (OSTI)

    K. E. Archibald; R. L. Demmer

    1999-08-01T23:59:59.000Z

    This report details the testing and evaluation of several strippable coatings and their use in decontamination. Pentek 604, Bartlett (TLC), and ALARA 1146 were products examined for their overall effectiveness and ease of use. Conclusions were reached about the effective use of these coatings, and field test examples, with radioactive contamination are incorporated.

  8. Thin film ion conducting coating

    DOE Patents [OSTI]

    Goldner, Ronald B. (Lexington, MA); Haas, Terry (Sudbury, MA); Wong, Kwok-Keung (Watertown, MA); Seward, George (Arlington, MA)

    1989-01-01T23:59:59.000Z

    Durable thin film ion conducting coatings are formed on a transparent glass substrate by the controlled deposition of the mixed oxides of lithium:tantalum or lithium:niobium. The coatings provide durable ion transport sources for thin film solid state storage batteries and electrochromic energy conservation devices.

  9. Sol-Gel Deposited Electrochromic Coatings

    E-Print Network [OSTI]

    Ozer, N.

    2010-01-01T23:59:59.000Z

    Handbook of Inorganic Electrochromic Materials, Elsevier, .O R Y Sol-Gel Deposited Electrochromic Coatings Nilgun Ozer1600 Sol-Gel Deposited Electrochromic Coatings Nilgun Ozer

  10. Etching of Copper Coated Mylar Tubes With CF-4 Gas

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Ecklund, Karl M.; Hartman, Keith W.; Hebert, Michael J.; Wojcicki, Stanley G.

    1996-04-01T23:59:59.000Z

    Using 5 mm diameter copper coated mylar straw tubes at a potential of 2.30 KV relative to a concentric 20 (mu)m diameter gold-plated tungsten anode, it has been observed that with very low flow rates of CF4-based gases the conductive copper cathode material may be removed entirely from the mylar surface.

  11. Decision Analysis Science Modeling for Application and Fielding Selection Applied to Concrete Decontamination Technologies

    SciTech Connect (OSTI)

    Ebadian, M.A. Ross, T.L.

    1998-01-01T23:59:59.000Z

    Concrete surfaces contaminated with radionuclides present a significant challenge during the decontamination and decommissioning (D and D) process. As structures undergo D and D, coating layers and/or surface layers of the concrete containing the contaminants must be removed for disposal in such a way as to present little to no risk to human health or the environment. The selection of a concrete decontamination technology that is safe, efficient, and cost-effective is critical to the successful D and D of contaminated sites. To support U.S. Department of Energy (DOE) Environmental Management objectives and to assist DOE site managers in the selection of the best-suited concrete floor decontamination technology(s) for a given site, two innovative and three baseline technologies have been assessed under standard, non-nuclear conditions at the Hemispheric Center for Environmental Technology (HCET) at Florida International University (FIU). The innovative technologies assessed include the Pegasus Coating Removal System and Textron's Electro-Hydraulic Scabbling System. The three baseline technologies assessed include: the Wheelabrator Blastrac model 1-15D, the NELCO Porta Shot Blast{trademark} model GPx-1O-18 HO Rider, and the NELCO Porta Shot Blast{trademark} model EC-7-2. These decontamination technology assessments provide directly comparable performance data that have previously been available for only a limited number of technologies under restrictive site-specific constraints. Some of the performance data collected during these technology assessments include: removal capability, production rate, removal gap, primary and secondary waste volumes, and operation and maintenance requirements. The performance data generated by this project is intended to assist DOE site managers in the selection of the safest, most efficient, and cost-effective decontamination technologies to accomplish their remediation objectives.

  12. Coatings on reflective mask substrates

    DOE Patents [OSTI]

    Tong, William Man-Wai (Oakland, CA); Taylor, John S. (Livermore, CA); Hector, Scott D. (Oakland, CA); Mangat, Pawitter J. S. (Gilbert, AZ); Stivers, Alan R. (San Jose, CA); Kofron, Patrick G. (San Jose, CA); Thompson, Matthew A. (Austin, TX)

    2002-01-01T23:59:59.000Z

    A process for creating a mask substrate involving depositing: 1) a coating on one or both sides of a low thermal expansion material EUVL mask substrate to improve defect inspection, surface finishing, and defect levels; and 2) a high dielectric coating, on the backside to facilitate electrostatic chucking and to correct for any bowing caused by the stress imbalance imparted by either other deposited coatings or the multilayer coating of the mask substrate. An film, such as TaSi, may be deposited on the front side and/or back of the low thermal expansion material before the material coating to balance the stress. The low thermal expansion material with a silicon overlayer and a silicon and/or other conductive underlayer enables improved defect inspection and stress balancing.

  13. Final Scientific/Technical Report "Arc Tube Coating System for Color Consistency"

    SciTech Connect (OSTI)

    Buelow, Roger; Jenson, Chris; Kazenski, Keith

    2013-03-21T23:59:59.000Z

    DOE has enabled the use of coating materials using low cost application methods on light sources to positively affect the output of those sources. The coatings and light source combinations have shown increased lumen output of LED fixtures (1.5%-2.0%), LED arrays (1.4%) and LED powered remote phosphor systems â?? Philips L-Prize lamp (0.9%). We have also demonstrated lifetime enhancements (3000 hrs vs 8000 hrs) and shifting to higher CRI (51 to 65) in metal halide high intensity discharge lamps with metal oxide coatings. The coatings on LEDs and LED products are significant as the market is moving increasingly more towards LED technology. Enhancements in LED performance are demonstrated in this work through the use of available materials and low cost application processes. EFOI used low refractive index fluoropolymers and low cost dipping processes for application of the material to surfaces related to light transmission of LEDs and LED products. Materials included Teflon AF, an amorphous fluorinated polymer and fluorinated acrylic monomers. The DOE SSL Roadmap sets goals for LED performance moving into the future. EFOIâ??s coating technology is a means to shift the performance curve for LEDs. This is not limited to one type of LED, but is relevant across LED technologies. The metal halide work included the use of sol-gel solutions resulting in silicon dioxide and titanium dioxide coatings on the quartz substrates of the metal halide arc tubes. The coatings were applied using low cost dipping processes.

  14. Rate Schedules

    Broader source: Energy.gov [DOE]

    One of the major responsibilities of Southeastern is to design, formulate, and justify rate schedules. Repayment studies prepared by the agency determine revenue requirements and appropriate rate...

  15. Peripheral Applications of Drug-Coated Balloons: Past, Present and Future

    SciTech Connect (OSTI)

    Krokidis, Miltiadis, E-mail: mkrokidis@hotmail.com; Spiliopoulos, Stavros, E-mail: stavspiliop@upatras.gr; Katsanos, Konstantinos, E-mail: katsanos@med.upatras.gr; Sabharwal, Tarun, E-mail: tarun_sabharwal@yahoo.co.uk [Guy's and St. Thomas' Hospitals, NHS Foundation Trust, Department of Radiology (United Kingdom)] [Guy's and St. Thomas' Hospitals, NHS Foundation Trust, Department of Radiology (United Kingdom)

    2013-04-15T23:59:59.000Z

    Drug-coated balloon (DCB) technologies represent the latest and hottest development in the field of endovascular treatment of peripheral arterial disease. Initial experience with paclitaxel-coated balloon use in the femoral artery has demonstrated lower mid-term restenosis and superior mid-term clinical outcomes in terms of improved wound healing and reduced repeat angioplasty rates compared with standard balloon angioplasty. Many companies are presently developing and/or improving DCB catheters and therefore ongoing, technical improvements of the already existing platforms, new drugs, and innovative carriers are expected. The ongoing basic research studies and various multicenter randomized, controlled trials that are currently in progress will offer valuable scientific insights regarding the long-term effectiveness and other crucial issues, such as efficacy in various vascular beds, optimal balloon dosage, and post angioplasty antiplatelet therapy. Future applications of these devices also could include in-stent restenosis, anastomotic stenosis of surgical bypass, and benign stenoses of the central venous system. The authors envision that DCB angioplasty will evolve to a major paradigm shift in the endovascular treatment of occlusive vascular diseases.

  16. Ceramic composite coating

    DOE Patents [OSTI]

    Wicks, George G. (Aiken, SC)

    1997-01-01T23:59:59.000Z

    A thin, room-temperature-curing, ceramic composite for coating and patching etal substrates comprises a sol gel silica glass matrix filled with finely ground particles or fibers, preferably alumina. The sol gel glass is made by adding ethanol to water to form a first mixture, then separately adding ethanol to tetraethyl orthosilicate to form a second mixture, then slowly adding the first to the second mixture to make a third mixture, and making a slurry by adding the finely ground particles or fibers to the third mixture. The composite can be applied by spraying, brushing or trowelling. If applied to patch fine cracks, densification of the ceramic composite may be obtained to enhance sealing by applying heat during curing.

  17. Ceramic composite coating

    DOE Patents [OSTI]

    Wicks, G.G.

    1997-01-21T23:59:59.000Z

    A thin, room-temperature-curing, ceramic composite for coating and patching metal substrates comprises a sol gel silica glass matrix filled with finely ground particles or fibers, preferably alumina. The sol gel glass is made by adding ethanol to water to form a first mixture, then separately adding ethanol to tetraethyl orthosilicate to form a second mixture, then slowly adding the first to the second mixture to make a third mixture, and making a slurry by adding the finely ground particles or fibers to the third mixture. The composite can be applied by spraying, brushing or trowelling. If applied to patch fine cracks, densification of the ceramic composite may be obtained to enhance sealing by applying heat during curing.

  18. California: Heliotrope Technologies Wins R&D 100 Award for Universal...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies, with support from EERE's Lawrence Berkeley National Laboratory (LBNL), received a 2013 R&D 100 Award for their Universal Smart Window (USW) Coating. This...

  19. Effect of SOFC Interconnect-Coating Interactions on Coating Properties and Performance

    SciTech Connect (OSTI)

    Jeffrey W. Fergus

    2012-09-05T23:59:59.000Z

    The high operating temperature of solid oxide fuel cells (SOFCs) provides good fuel flexibility which expands potential applications, but also creates materials challenges. One such challenge is the interconnect material, which was the focus of this project. In particular, the objective of the project was to understand the interaction between the interconnect alloy and ceramic coatings which are needed to minimize chromium volatilization and the associated chromium poisoning of the SOFC cathode. This project focused on coatings based on manganese cobalt oxide spinel phases (Mn,Co)3O4, which have been shown to be effective as coatings for ferritic stainless steel alloys. Analysis of diffusion couples was used to develop a model to describe the interaction between (Mn,Co)3O4 and Cr2O3 in which a two-layer reaction zone is formed. Both layers form the spinel structure, but the concentration gradients at the interface appear like a two-phase boundary suggesting that a miscibility gap is present in the spinel solid solution. A high-chromium spinel layer forms in contact with Cr2O3 and grows by diffusion of manganese and cobalt from the coating material to the Cr2O3. The effect of coating composition, including the addition of dopants, was evaluated and indicated that the reaction rate could be decreased with additions of iron, titanium, nickel and copper. Diffusion couples using stainless steel alloys (which form a chromia scale) had some similarities and some differences as compared to those with Cr2O3. The most notable difference was that the high-chromium spinel layer did not form in the diffusion couples with stainless steel alloys. This difference can be explained using the reaction model developed in this project. In particular, the chromia scale grows at the expense of the alloy, the high-chromia layer grows at the expense of chromia scale and the high-chromia layer is consumed by diffusion of chromium into the coating material. If the last process (dissolution of high-chromium spinel phase) is faster than the second process (formation of high-chromium spinel phase), the high-chromium layer may be consumed. The other important result of this mechanism is that it could result in a constant scale thickness if the scale forms at the same rate as it is consumed. This helps to explain the unexpected observation that the area specific resistance (ASR) of a SOFC with a (Mn,Co)3O4-coated ferritic stainless steel cathode becomes constant after long exposures. The project also evaluated the possibility of reducing the chromium content in a stainless steel alloy using experimental alloys. The conclusion of this evaluation is that at least 17-18% chromium is needed for good oxidation resistance is needed even if the alloy is coated with a spinel coating. Additional details on these findings are provided in a later section of this report and in the publications listed below.

  20. ENGINEERING TECHNOLOGY Engineering Technology

    E-Print Network [OSTI]

    ENGINEERING TECHNOLOGY Engineering Technology Program The Bachelor of Science in Engineering Technology (BSET) is a hands-on program based upon engineering technology fundamentals, engineering for employment or further education. The focus is on current engineering technology issues and applications used

  1. Wear Resistant Amorphous and Nanocomposite Coatings

    SciTech Connect (OSTI)

    Racek, O

    2008-03-26T23:59:59.000Z

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  2. Thermal Conductivity of Coated Paper

    SciTech Connect (OSTI)

    Kerr, Lei L [ORNL; Pan, Yun-Long [Smart Papers, Hamilton, OH 45013; Dinwiddie, Ralph Barton [ORNL; Wang, Hsin [ORNL; Peterson, Robert C. [Miami University, Oxford, OH

    2009-01-01T23:59:59.000Z

    In this paper, we introduce a method for measuring the thermal conductivity of paper using a hot disk system. To the best of our knowledge, few publications are found discussing the thermal conductivity of a coated paper although it is important to various forms of today s digital printing where heat is used for imaging as well as for toner fusing. This motivates us to investigate the thermal conductivity of paper coating. Our investigation demonstrates that thermal conductivity is affected by the coat weight and the changes in the thermal conductivity affect ink gloss and density. As the coat weight increases, the thermal conductivity increases. Both the ink gloss and density decrease as the thermal conductivity increases. The ink gloss appears to be more sensitive to the changes in the thermal conductivity.

  3. Prime coats materials and methods

    E-Print Network [OSTI]

    Mantilla, Christian Augusto

    1994-01-01T23:59:59.000Z

    A prime coat is the application of a suitable bituminous binder applied to a nonbituminous granular base as a preliminary treatment before the application of a bituminous surfacing. The purpose of this research is to establish practical applications...

  4. PHOTOCATALYSIS ON TITANIA-COATED

    E-Print Network [OSTI]

    Cirkva, Vladimir

    PHOTOCATALYSIS ON TITANIA-COATED ELECTRODELESS DISCHARGE LAMPS #12;#12;PHOTOCATALYSIS ON TITANIA/Vis-illuminated Titania 39 Chapter 5 Novel Microwave Photocatalytic Reactors 41 Chapter 6 Microwave Photocatalysis

  5. Composition, morphology and mechanical properties of sputtered TiAlN coating

    SciTech Connect (OSTI)

    Budi, Esmar, E-mail: esmarbudi@unj.ac.id [Department of Physics, Faculty of Science and Mathematics, Universitas Negeri Jakarta, Jl. Pemuda No. 10, Jakarta 13220 (Indonesia); Razali, M. Mohd. [Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Karung Berkunci No. 1752 Pejabat Pos Durian Tunggal 76109 Melaka (Malaysia); Nizam, A. R. Md. [Faculty of Manufacturing Engineering, UniversitiTeknikal Malaysia Melaka, Karung Berkunci No. 1752 Pejabat Pos Durian Tunggal 76109 Melaka (Malaysia)

    2014-03-24T23:59:59.000Z

    TiAlN coating was deposited on the tungsten carbide cutting tool by using DC magnetron sputtering system to study the influence of substrate bias and nitrogen flow rate on the composition, morphology and mechanical properties. The negatively substrate bias and nitrogen flow rate was varied from about ?79 to ?221 V and 30 sccm to 72 sccm, respectively. The coating composition and roughness were characterized by using SEM/EDX and Atomic Force Microscopy (AFM), respectively. The dynamic ultra micro hardness tester was used to measure the mechanical properties. The coating hardness increases to about 10-12 GPa with an increase of the negatively substrate bias up to ? 200 V and it tend to decrease with an increase in nitrogen flow rate up to 70 sccm. The increase of hardness follows the increase of Ti and N content and rms coating roughness.

  6. Findings in seal coat design

    E-Print Network [OSTI]

    Gonzalez Palmer, Miguel Angel

    1988-01-01T23:59:59.000Z

    FINDINGS IN SEAL COAT DESIGN A Thesis by MIGUEL ANGEL GONZALEZ PALMER Submitted to the Graduate College of Texas A&M University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE May 1988 Major Subject : Civil... Engineering FINDINGS IN SEAL COAT DESIGN A Thesis by MIGUEL ANGEL GONZALEZ PALMER Approved as to style and content by: Michael P. J. Olsen (Chairman of Committee) Dallas N. Little (Member) ne D. Tiner (Member) James T. P. Yao (Head of Departme...

  7. Electrically conductive polymer concrete coatings

    DOE Patents [OSTI]

    Fontana, J.J.; Elling, D.; Reams, W.

    1990-03-13T23:59:59.000Z

    A sprayable electrically conductive polymer concrete coating for vertical d overhead applications is described. The coating is permeable yet has low electrical resistivity (<10 ohm-cm), good bond strength to concrete substrates, and good weatherability. A preferred formulation contains about 60 wt % calcined coke breeze, 40 wt % vinyl ester with 3.5 wt % modified bentonite clay. Such formulations apply evenly and provide enough rigidity for vertical or overhead structures so there is no drip or sag.

  8. Electrically conductive polymer concrete coatings

    DOE Patents [OSTI]

    Fontana, Jack J. (Shirley, NY); Elling, David (Centereach, NY); Reams, Walter (Shirley, NY)

    1990-01-01T23:59:59.000Z

    A sprayable electrically conductive polymer concrete coating for vertical d overhead applications is described. The coating is permeable yet has low electrical resistivity (<10 ohm-cm), good bond strength to concrete substrates, and good weatherability. A preferred formulation contains about 60 wt % calcined coke breeze, 40 wt % vinyl ester with 3.5 wt % modified bentonite clay. Such formulations apply evenly and provide enough rigidity for vertical or overhead structures so there is no drip or sag.

  9. Electrically conductive polymer concrete coatings

    DOE Patents [OSTI]

    Fontana, J.J.; Elling, D.; Reams, W.

    1988-05-26T23:59:59.000Z

    A sprayable electrically conductive polymer concrete coating for vertical and overhead applications is described. The coating is permeable yet has low electrical resistivity (<10 ohm-cm), good bond strength to concrete substrates, and good weatherability. A preferred formulation contains about 60 wt% calcined coke breeze, 40 wt% vinyl ester resin with 3.5 wt% modified bentonite clay. Such formulations apply evenly and provide enough rigidity for vertical or overhead structures so there is no drip or sag. 4 tabs.

  10. Corrosion resistant neutron absorbing coatings

    DOE Patents [OSTI]

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12T23:59:59.000Z

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  11. Corrosion resistant neutron absorbing coatings

    DOE Patents [OSTI]

    Choi, Jor-Shan (El Cerrito, CA); Farmer, Joseph C. (Tracy, CA); Lee, Chuck K. (Hayward, CA); Walker, Jeffrey (Gaithersburg, MD); Russell, Paige (Las Vegas, NV); Kirkwood, Jon (Saint Leonard, MD); Yang, Nancy (Lafayette, CA); Champagne, Victor (Oxford, PA)

    2012-05-29T23:59:59.000Z

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  12. Advanced zinc phosphate conversion coatings. Final report, June 1996--December 1996

    SciTech Connect (OSTI)

    Handsy, C.I. [ATSTA-TMC, Warren, MI (United States); Sugama, T. [Brookhaven National Lab., Upton, NY (United States)

    1997-04-01T23:59:59.000Z

    A SERDP-sponsored program aims at developing environmentally benign zinc phosphate conversion coatings and their process technologies for the electrogalvanized steel (EGS). We succeeded in formulating an environmentally acceptable phosphate solution without Co- and Ni-related additives, and also in replacing a hexavalent Cr acid sealant applied over the zinc phosphate (Zh-Ph) layers with a water-based polysiloxane sealers. The specific advantages of the newly developed Zn-Ph coatings were as follows: (1) there was rapid growth of uniform, dense embryonic Zn-Ph crystals on the EGS surfaces due to the creation of short-circuited cells with Mn acting as the cathode and the galvanized (zinc) coatings as the anode, (2) an excellent protection layer against corrosion was formed, extending the service life of zinc layers as galvanic sacrifice barriers, and (3) adhesion to the electro-deposited polymeric primer coating was improved because of the interaction between the siloxane sealer and primer. A full-scale demonstration to evaluate the reproducibility of this new coating technology on mini-sized automotive door panels made from EGS was carried out in collaboration with the Palnut Company (as industrial coating applicator) in New Jersey. All of the 150 mini-door panels were successfully coated with Zn-Ph.

  13. On Coating Durability of Polymer Coated Sheet Metal under Plastic Deformation 

    E-Print Network [OSTI]

    Huang, Yu-Hsuan

    2011-08-08T23:59:59.000Z

    Polymer coated sheet metal components find diverse applications in many industries. The manufacturing of the components generally involves forming of sheet metal into the desired shape and coating of the formed part with organic coating...

  14. Sputtering process and apparatus for coating powders

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Kerns, John A. (Livermore, CA); Alford, Craig S. (Tracy, CA); McKernan, Mark A. (Livermore, CA)

    2002-01-01T23:59:59.000Z

    A process and apparatus for coating small particles and fibers. The process involves agitation by vibrating or tumbling the particles or fibers to promote coating uniformly, removing adsorbed gases and static charges from the particles or fibers by an initial plasma cleaning, and coating the particles or fibers with one or more coatings, a first coating being an adhesion coating, and with subsequent coatings being deposited in-situ to prevent contamination at layer interfaces. The first coating is of an adhesion forming element (i.e. W, Zr, Re, Cr, Ti) of a 100-10,000 .ANG. thickness and the second coating or final coating of a multiple (0.1-10 microns) being Cu or Ag, for example for brazing processes, or other desired materials that defines the new surface related properties of the particles. An essential feature of the coating process is the capability to deposit in-situ without interruption to prevent the formation of a contaminated interface that could adversely affect the coating adhesion. The process may include screening of the material to be coated and either continuous or intermittent vibration to prevent agglomeration of the material to be coated.

  15. National Utility Rate Database: Preprint

    SciTech Connect (OSTI)

    Ong, S.; McKeel, R.

    2012-08-01T23:59:59.000Z

    When modeling solar energy technologies and other distributed energy systems, using high-quality expansive electricity rates is essential. The National Renewable Energy Laboratory (NREL) developed a utility rate platform for entering, storing, updating, and accessing a large collection of utility rates from around the United States. This utility rate platform lives on the Open Energy Information (OpenEI) website, OpenEI.org, allowing the data to be programmatically accessed from a web browser, using an application programming interface (API). The semantic-based utility rate platform currently has record of 1,885 utility rates and covers over 85% of the electricity consumption in the United States.

  16. HVOF coatings of Diamalloy 2002 and Diamalloy 4010 onto steel: Tensile and bending response of coatings

    SciTech Connect (OSTI)

    Al-Shehri, Y. A.; Hashmi, M. S. J. [School of Mechanical and Manufacturing Eng., DCU, Dublin (Ireland); Yilbas, B. S. [Mech. Eng. Department, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia)

    2011-01-17T23:59:59.000Z

    HVOF coating of Diamalloy 2002 powders and Diamalloy 4010 powders as well as two-layered coatings consisting of these powders is carried out. In the two-layered structure, Diamalloy 4010 is sprayed at the substrate surface while Diamalloy 2002 is sprayed on the top of Diamalloy 4010 coating. The mechanical properties of the coatings are examined through tensile and three-point bending tests. The coating microstructure and morphology are examined using the Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). It is found that the coating produced is free from defects including voids and cracks. The failure mechanism of coating during tensile and three-point bending tests is mainly crack formation and propagation in the coating. The elastic modulus of coating produced from Diamalloy 2002 is higher than that of Diamalloy 4010 coating, which is due to the presence of 12% WC in the coating.

  17. Evaluation of End Mill Coatings

    SciTech Connect (OSTI)

    L. J. Lazarus; R. L. Hester,

    2005-08-01T23:59:59.000Z

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  18. Adhesion strength of sputtered TiAlN-coated WC insert tool

    SciTech Connect (OSTI)

    Budi, Esmar [Department of Physics, Faculty of Science and Mathematics, Universitas Negeri Jakarta, Jl. Pemuda No. 10, Jakarta 13220 (Indonesia)] [Department of Physics, Faculty of Science and Mathematics, Universitas Negeri Jakarta, Jl. Pemuda No. 10, Jakarta 13220 (Indonesia); Razali, M. Mohd.; Nizam, A. R. Md. [Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Karung Berkunci No 1752 Pejabat Pos Durian Tunggal 76109 Melaka (Malaysia)] [Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Karung Berkunci No 1752 Pejabat Pos Durian Tunggal 76109 Melaka (Malaysia)

    2013-09-09T23:59:59.000Z

    The adhesion strength of TiAlN coating that deposited by using DC magnetron sputtering on WC insert tool are studied. TiAlN coating are deposited on Tungsten Carbide (WC) insert tool by varying negatively substrate bias from 79 to 221 volt and nitrogen flow rate from 30 to 72 sccm. The adhesion strength are obtained by using Rockwell indentation test method with a Brale diamond at applied load of 60,100 and 150 kgf. The lateral diameter of indentation is plotted on three different applied loads and the adhesion strength of TiAlN coating was obtained from the curved slopes at 100 and 150 kgf. The lower curve slop indicated better adhesion strength. The results shows that the adhesion strength of sputterred TiAlN coating tend to increase as the negatively substrate bias and nitrogen flow rate are increased.

  19. Titanium tritide radioisotope heat source development : palladium-coated titanium hydriding kinetics and tritium loading tests.

    SciTech Connect (OSTI)

    Van Blarigan, Peter; Shugard, Andrew D.; Walters, R. Tom (Savannah River National Labs, Aiken, SC)

    2012-01-01T23:59:59.000Z

    We have found that a 180 nm palladium coating enables titanium to be loaded with hydrogen isotopes without the typical 400-500 C vacuum activation step. The hydriding kinetics of Pd coated Ti can be described by the Mintz-Bloch adherent film model, where the rate of hydrogen absorption is controlled by diffusion through an adherent metal-hydride layer. Hydriding rate constants of Pd coated and vacuum activated Ti were found to be very similar. In addition, deuterium/tritium loading experiments were done on stacks of Pd coated Ti foil in a representative-size radioisotope heat source vessel. The experiments demonstrated that such a vessel could be loaded completely, at temperatures below 300 C, in less than 10 hours, using existing department-of-energy tritium handling infrastructure.

  20. Effects of volatile coatings on the morphology and optical detection of combustion-generated black carbon particles.

    SciTech Connect (OSTI)

    Bambha, Ray P.; Dansson, Mark Alex; Schrader, Paul E.; Michelsen, Hope A.

    2013-09-01T23:59:59.000Z

    We have measured time-resolved laser-induced incandescence (LII) from combustion-generated mature soot extracted from a burner and (1) coated with oleic acid or (2) coated with oleic acid and then thermally denuded using a thermodenuder. The soot samples were size selected using a differential mobility analyser and characterized with a scanning mobility particle sizer, centrifugal particle mass analyser, and transmission electron microscope. The results demonstrate a strong influence of coatings particle morphology and on the magnitude and temporal evolution of the LII signal. For coated particles higher laser fluences are required to reach LII signal levels comparable to those of uncoated particles. This effect is predominantly attributable to the additional energy needed to vaporize the coating while heating the particle. LII signals are higher and signal decay rates are significantly slower for thermally denuded particles relative to coated or uncoated particles, particularly at low and intermediate laser fluences.

  1. Laser-based coatings removal

    SciTech Connect (OSTI)

    Freiwald, J.G.; Freiwald, D.

    1995-12-01T23:59:59.000Z

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D & D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building.

  2. Coated carbon nanotube array electrodes

    DOE Patents [OSTI]

    Ren, Zhifeng; Wen, Jian; Chen, Jinghua; Huang, Zhongping; Wang, Dezhi

    2006-12-12T23:59:59.000Z

    The present invention provides conductive carbon nanotube (CNT) electrode materials comprising aligned CNT substrates coated with an electrically conducting polymer, and the fabrication of electrodes for use in high performance electrical energy storage devices. In particular, the present invention provides conductive CNTs electrode material whose electrical properties render them especially suitable for use in high efficiency rechargeable batteries. The present invention also provides methods for obtaining surface modified conductive CNT electrode materials comprising an array of individual linear, aligned CNTs having a uniform surface coating of an electrically conductive polymer such as polypyrrole, and their use in electrical energy storage devices.

  3. Coated carbon nanotube array electrodes

    DOE Patents [OSTI]

    Ren, Zhifeng (Newton, MA); Wen, Jian (Newton, MA); Chen, Jinghua (Chestnut Hill, MA); Huang, Zhongping (Belmont, MA); Wang, Dezhi (Wellesley, MA)

    2008-10-28T23:59:59.000Z

    The present invention provides conductive carbon nanotube (CNT) electrode materials comprising aligned CNT substrates coated with an electrically conducting polymer, and the fabrication of electrodes for use in high performance electrical energy storage devices. In particular, the present invention provides conductive CNTs electrode material whose electrical properties render them especially suitable for use in high efficiency rechargeable batteries. The present invention also provides methods for obtaining surface modified conductive CNT electrode materials comprising an array of individual linear, aligned CNTs having a uniform surface coating of an electrically conductive polymer such as polypyrrole, and their use in electrical energy storage devices.

  4. High-Performance Nanostructured Coating

    Broader source: Energy.gov [DOE]

    The High-Performance Nanostructured Coating fact sheet details a SunShot project led by a University of California, San Diego research team working to develop a new high-temperature spectrally selective coating for receiver surfaces. These receiver surfaces, used in concentrating solar power systems, rely on high-temperature SSCs to effectively absorb solar energy without emitting much blackbody radiation.The optical properties of the SSC directly determine the efficiency and maximum attainable temperature of solar receivers, which in turn influence the power-conversion efficiency and overall system cost.

  5. Coated foams, preparation, uses and articles

    DOE Patents [OSTI]

    Duchane, D.V.; Barthell, B.L.

    1982-10-21T23:59:59.000Z

    Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tension of the polymer solution used to coat are all very important to the coating.

  6. POLYIMIDE COATINGS FOR ELECTRONICS ridyid KMeinfelcl-

    E-Print Network [OSTI]

    Kleinfeld, David

    / POLYIMIDE COATINGS FOR ELECTRONICS ridyid KMeinfelcl- .Room 6H-.424 ' ' ATT Bell Laboratgri^;5i existing patent. ·Dn Pnnt Tpa«4o Print«riin tift & #12;POLYIMIDE COATINGS FOR ELECTRONICS \\ PRODUCT

  7. SELECTIVE ABSORBER COATED FOILS FOR SOLAR COLLECTORS

    E-Print Network [OSTI]

    Lampert, Carl M.

    2013-01-01T23:59:59.000Z

    Proc. of 1977 Flat Plate Solar Collector Conference- USDOE,"Second Coatings for Solar Collectors Symp. , 11 Winter Park,COATED FOILS FOR SOLAR COLLECTORS Carl M. Lampert TWO-WEEK

  8. High Performance Nanostructured Spectrally Selective Coating

    Broader source: Energy.gov (indexed) [DOE]

    powders for SSC layer paste 'Multi-scale' particles clearly show much better light absorption Multi-scale vs. Mono-scale Structures Coating Process Development Coating of SSC...

  9. SHARED TECHNOLOGY TRANSFER PROGRAM

    SciTech Connect (OSTI)

    GRIFFIN, JOHN M. HAUT, RICHARD C.

    2008-03-07T23:59:59.000Z

    The program established a collaborative process with domestic industries for the purpose of sharing Navy-developed technology. Private sector businesses were educated so as to increase their awareness of the vast amount of technologies that are available, with an initial focus on technology applications that are related to the Hydrogen, Fuel Cells and Infrastructure Technologies (Hydrogen) Program of the U.S. Department of Energy. Specifically, the project worked to increase industry awareness of the vast technology resources available to them that have been developed with taxpayer funding. NAVSEA-Carderock and the Houston Advanced Research Center teamed with Nicholls State University to catalog NAVSEA-Carderock unclassified technologies, rated the level of readiness of the technologies and established a web based catalog of the technologies. In particular, the catalog contains technology descriptions, including testing summaries and overviews of related presentations.

  10. Using sputter coated glass to stabilize microstrip gas chambers

    DOE Patents [OSTI]

    Gong, Wen G. (Albany, CA)

    1997-01-01T23:59:59.000Z

    By sputter coating a thin-layer of low-resistive, electronically-conductive glass on various substrates (including quartz and ceramics, thin-film Pestov glass), microstrip gas chambers (MSGC) of high gain stability, low leakage current, and a high rate capability can be fabricated. This design can make the choice of substrate less important, save the cost of ion-implantation, and use less glass material.

  11. Performance of "Moth Eye" Anti-Reflective Coatings for Solar Cell Applications

    SciTech Connect (OSTI)

    Clark, E.; Kane, M.; Jiang, P.

    2011-03-14T23:59:59.000Z

    An inexpensive, effective anti-reflective coating (ARC) has been developed at the University of Florida to significantly enhance the absorption of light by silicon in solar cells. This coating has nano-scale features, and its microstructure mimics that of various night active insects (e.g. a moth's eye). It is a square array of pillars, each about 700 nm high and having a diameter of about 300 nm. Samples of silicon having this coating were exposed either to various combinations of either elevated temperature and humidity or to gamma irradiation ({sup 60}Co) at the Savannah River National Laboratory, or to a broad spectrum ultraviolet light and to a 532 nm laser light at the University of Florida. The anti-reflective properties of the coatings were unaffected by any of these environmental stresses, and the microstructure of the coating was also unaffected. In fact, the reflectivity of the gamma irradiated ARC became lower (advantageous for solar cell applications) at wavelengths between 400 and 1000 nm. These results show that this coating is robust and should be tested in actual systems exposed to either weather or a space environment. Structural details of the ARCs were studied to optimize their performance. Square arrays performed better than hexagonal arrays - the natural moth-eye coating is indeed a square array. The optimal depth of the templated nanopillars in the ARC was investigated. A wet etching technology for ARC formation was developed that would be less expensive and much faster than dry etching. Theoretical modeling revealed that dimple arrays should perform better than nipple arrays. A method of fabricating both dimple and nipple arrays having the same length was developed, and the dimple arrays performed better than the nipple arrays, in agreement with the modeling. The commercial viability of the technology is quite feasible, since the technology is scalable and inexpensive. This technology is also compatible with current industrial fabrication of solar cells.

  12. YBCO COATED CONDUCTORS

    SciTech Connect (OSTI)

    Paranthaman, Mariappan Parans [ORNL

    2010-01-01T23:59:59.000Z

    Since the discovery of high-temperature superconductors (HTS) in 1986, both (Bi,Pb)2Sr2Ca2Cu3O10 (BSCCO or 2223 with a critical temperature, Tc of 110 K) and YBa2Cu3O7- (YBCO or 123 with a Tc of 91 K) have emerged as the leading candidate materials for the first generation (1G) and second generation (2G) high temperature superconductor wires or tapes that will carry high critical current density in liquid nitrogen temperatures [1-7]. The crystal structures and detailed fundamental properties of BSCCO and YBCO superconductors have been reviewed by Matsumoto in a separate chapter in this book. The U.S. Department of Energy s target price for the conductor is close to the current copper wire cost of $10-50/kA-meter, i.e. a meter of copper type conductor carrying 1000 A current costs ~ $ 50 [8]. The long-term goal for the DOE, Office of Electricity, Advanced Conductors and Cables program is to achieve HTS wire in 1000 meters long with current carrying capacity of 1000 A/cm [8]. Robust, high-performance HTS wire will certainly revolutionize the electric power grid and various other electric power equipments as well. Sumitomo Electric Power (Japan) has been widely recognized as the world leader in manufacturing the first-generation HTS wires based on BSCCO materials using the Oxide-Powder-In-Tube (OPIT) over-pressure process [9]. Typically, 1G HTS wires carry critical currents, Ic, of over 200 Amperes (A) in piece lengths of one kilometer lengths at the standard 4 mm width and ~ 200 m thickness. However, due to the higher cost of 1G wire, mainly because of the cost of Ag alloy sheath, the researchers shifted their effort towards the development of YBCO (second generation 2G) tapes in the last fifteen years [1-7]. One of the main obstacles to the ability to carry high critical currents in YBCO films has been the phenomenon of weak links, i.e., grain boundaries formed by the misalignment of neighboring YBCO grains are known to form obstacles to current flow [10]. By carefully aligning the grains in YBCO films, low angle boundaries between superconducting YBCO grains allow more current to flow. In fact below a critical misalignment angle of 4 , the critical current density approaches that of YBCO films grown on single crystal substrates [10]. Typically, 2G HTS wires have three components, flexible metal substrate, buffer layers, and REBa2Cu3O7- (REBCO: RE = Rare Earth) superconductor layers [1-7]. Several methods were developed to obtain biaxially textured templates suitable for fabricating high-performance YBCO coated conductors. They are Ion-Beam Assisted Deposition (IBAD), Rolling-Assisted Biaxially Textured Substrates (RABiTS) and Inclined-Substrate Deposition (ISD). Compared to 1G wire, for producing 2G wires using RABiTS or IBAD process, silver is replaced by a low cost nickel alloy, which allows for fabrication of less expensive HTS wires.

  13. Effects of silica nanoparticle addition to the secondary coating of dual-coated optical fibers

    E-Print Network [OSTI]

    Matthewson, M. John

    Effects of silica nanoparticle addition to the secondary coating of dual-coated optical fibers J Available online 30 March 2006 Abstract The mechanical and optical properties of dual-coated optical fibers of silica nanoparticles in the secondary coating is shown to enhance the resistance of optical fibers

  14. Dual cure low-VOC coating process. Final technical report, Phase 3

    SciTech Connect (OSTI)

    Kinzer, K.E.

    1993-12-01T23:59:59.000Z

    US EPA is implementing increasingly stringent environmental regulations on the emissions of volatile organic compounds (VOCs), which amount to about 7 {times} 10{sup 9} lb/year, largely from paints and other coating systems in industry. Objective of this project is to develop Dual Cure Photocatalyst coating technology for aerospace topcoats (urethane/acrylate), aerospace primers (epoxy/acrylate), and solventless tape backings. Some problems (moisture etc.) were encountered in the primer area. Cost, economic, and energy analyses were conducted. The dual cure technology has already been commercialized in 3M`s flexible diamond resin products. Tabs.

  15. Glass-coating and cleaning system to prevent carbon deposition on coke oven walls

    SciTech Connect (OSTI)

    Takahira, Takuya; Ando, Takeshi; Kasaoka, Shizuki; Yamauchi, Yutaka [Kawasaki Steel Corp., Mizushima, Kurashiki (Japan). Mizushima Works

    1997-12-31T23:59:59.000Z

    The new technology for protecting the coking chamber bricks from damage by hard-pushing is described. The technology consists of the glass coating on the wall bricks and a wall cleaner to blow deposited carbon. For the glass coating, a specially developed glaze is sprayed onto the wall bricks by a spraying device developed to completely spray one coking chamber in a few minutes. The wall cleaner is installed on a pusher ram in the facility to automatically blow air at a sonic speed during coke pushing. The life of the glazed layer is estimated to be over two years.

  16. Friction- and wear-reducing coating

    DOE Patents [OSTI]

    Zhu, Dong (Farmington Hills, MI); Milner, Robert (Warren, MI); Elmoursi, Alaa AbdelAzim (Troy, MI)

    2011-10-18T23:59:59.000Z

    A coating includes a first layer of a ceramic alloy and a second layer disposed on the first layer and including carbon. The coating has a hardness of from 10 to 20 GPa and a coefficient of friction of less than or equal to 0.12. A method of coating a substrate includes cleaning the substrate, forming the first layer on the substrate, and depositing the second layer onto the first layer to thereby coat the substrate.

  17. HEMISPHERIC CENTER FOR ENVIRONMENTAL TECHNOLOGY

    SciTech Connect (OSTI)

    M.A. Ebadian

    1999-03-30T23:59:59.000Z

    A vendor was selected for the diamond wire technology demonstration scheduled for this summer at Princeton Plasma Physics Laboratory (PPPL). A team consisting of personnel from FIU-HCET, PPPL, and AEA Technology reviewed the submitted bids. FIU-HCET will contract this vendor. At the SRS Ninth ICT teleconference, the ICT team discussed the status of the following demonstrations: LRAD; x-ray, K-edge; Strippable Coatings; Thermal Spray Vitrification; Cutting/Shearing/Dismantlement/Size Reduction; and Electrets. The LRAD demo is complete, and the x-ray/K-edge, Strippable Coatings, and Electrets demos are ongoing. The Asbestos and Thermal Spray Vitrification demos require more laboratory testing. The Cutting/Shearing/Dismantlement/Size Reduction demo is undergoing procurement. Five FIU-HCET staff members took the 1S0 14000 environmental auditor training course February 22-26, 1999, given by ASC. The test plan for the Facility Dismantlement Technology Assessment is finished and ready for internal review.

  18. PRESERVATION OF H2 PRODUCTION ACTIVITY IN NANOPOROUS LATEX COATINGS OF RHODOPSEUDOMONAS PALUSTRIS CGA009 DURING DRY STORAGE AT AMBIENT TEMPERATURES

    SciTech Connect (OSTI)

    Milliken, C.; Piskorska, M.; Soule, T.; Gosse, J.; Flickinger, M.; Smith, G.; Yeager, C.

    2012-08-27T23:59:59.000Z

    To assess the applicability of latex cell coatings as an "off-the-shelf' biocatalyst, the effect of osmoprotectants, temperature, humidity and O{sub 2} on preservation of H{sub 2} production in Rhodopseudomonas palustris coatings was evaluated. Immediately following latex coating coalescence (24 h) and for up to 2 weeks of dry storage, rehydrated coatings containing different osmoprotectants displayed similar rates of H{sub 2} production. Beyond 2 weeks of storage, sorbitol- treated coatings lost all H{sub 2} production activity, whereas considerable H{sub 2} production was still detected in sucrose- and trehalose-stabilized coatings. The relative humidity level at which the coatings were stored had a significant impact on the recovery and subsequent rates of H{sub 2} production. After 4 weeks storage under air at 60% humidity, coatings produced only trace amounts of H{sub 2} (0-0.1% headspace accumulation), whereas those stored at <5% humidity retained 27-53% of their H{sub 2} production activity after 8 weeks of storage. When stored in argon at <5% humidity and room temperature, R. palustris coatings retained full H{sub 2} production activity for 3 months, implicating oxidative damage as a key factor limiting coating storage. Overall, the results demonstrate that biocatalytic latex coatings are an attractive cell immobilization platform for preservation of bioactivity in the dry state.

  19. Chemical vapor deposition of mullite coatings

    DOE Patents [OSTI]

    Sarin, Vinod (Lexington, MA); Mulpuri, Rao (Boston, MA)

    1998-01-01T23:59:59.000Z

    This invention is directed to the creation of crystalline mullite coatings having uniform microstructure by chemical vapor deposition (CVD). The process comprises the steps of establishing a flow of reactants which will yield mullite in a CVD reactor, and depositing a crystalline coating from the reactant flow. The process will yield crystalline coatings which are dense and of uniform thickness.

  20. CORROSION-RESISTANT COATING FOR CARBONATE

    E-Print Network [OSTI]

    CORROSION-RESISTANT COATING FOR CARBONATE FUEL CELL COMPONENTS Prepared For: California Energy ANALYSIS REPORT (FAR) CORROSION RESISTANT COATING FOR CARBONATE FUEL CELL COMPONENTS EISG AWARDEE Chemat://www.energy.ca.gov/research/index.html. #12;Page 1 Corrosion Resistant Coating for Carbonate Fuel Cell Components EISG Grant # 00-05 Awardee

  1. Auto/Steel Partnership: Fatigue of AHSS Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fatigue of AHSS Strain Rate Characterization AutoSteel Partnership: Fatigue of AHSS Strain Rate Characterization 2009 DOE Hydrogen Program and Vehicle Technologies Program Annual...

  2. Terahertz antireflection coatings using metamaterials

    SciTech Connect (OSTI)

    Chen, Hou-tong [Los Alamos National Laboratory; Zhou, Jiangfeng [Los Alamos National Laboratory; O' Hara, John F [Los Alamos National Laboratory; Azad, Abul K [Los Alamos National Laboratory; Chen, Frank [Los Alamos National Laboratory; Taylor, Antoinette J [Los Alamos National Laboratory

    2010-01-01T23:59:59.000Z

    We demonstrate terahertz metamaterial antireflection coatings (ARCs) that significantly reduce the reflection and enhance the transmission at an interface of dielectric media. They are able to operate over a wide range of incidence angles for both TM and TE polarizations. Experiments and finite-element simulations will be presented and discussed.

  3. A theoretical study on gas-phase coating of aerosol particles

    SciTech Connect (OSTI)

    Jain, S.; Fotou, G.P.; Kodas, T.T. [Univ. of New Mexico, Albuquerque, MN (United States)] [Univ. of New Mexico, Albuquerque, MN (United States)

    1997-01-01T23:59:59.000Z

    In situ coating of aerosol particles by gas-phase and surface reaction in a flow reactor is modeled accounting for scavenging (capture of small particles by large particles) and simultaneous surface reaction along with the finite sintering rate of the scavenged particles. A log-normal size distribution is assumed for the host and coating particles to describe coagulation and a monodisperse size distribution is used for the coating particles to describe sintering. As an example, coating of titania particles with silica in a continuous flow hot-wall reactor was modeled. High temperatures, low reactant concentrations, and large host particle surface areas favored smoother coatings in the parameter range: temperature 1,700--1,800 K, host particle number concentration 1 {times} 10{sup 5}--1 {times} 10{sup 7} No./cm{sup 3}, average host particle size 1 {micro}m, inlet coating reactant concentration (SiCl{sub 4}) 2 {times} 10{sup {minus}7}--2 {times} 10{sup {minus}10} mol/cm{sup 3}, and various surface reaction rates. The fraction of silica deposited on the TiO{sub 2} particles decreased by more than seven times with a hundredfold increase in SiCl{sub 4} inlet concentration because of the resulted increase in the average SiO{sub 2} particle size under the assumed coating conditions. Increasing the TiO{sub 2} particle number concentration resulted in higher scavenging efficiency of SiO{sub 2}. In the TiO{sub 2}/SiO{sub 2} system it is likely that surface reaction as well as scavenging play important roles in the coating process. The results agree qualitatively with experimental observations of TiO{sub 2} particles coated in situ with silica.

  4. Transportation Energy Technology DivisionEnergy Technology Division --TribologyTribology

    E-Print Network [OSTI]

    -frictionless carbon coatings to the components when appropriate · Develop and evaluate polymer composite materials to their prototype using Hitco C/C composite and anodized aluminum material combination. · Fabricated and evaluatedTransportation Materials Energy Technology DivisionEnergy Technology Division -- Tribology

  5. Perspective on electrodeposited and electroless nickel coatings used in optical applications

    SciTech Connect (OSTI)

    Sanger, G.M.; Dini, J.W.

    1982-01-04T23:59:59.000Z

    Electrodeposits of copper, gold, silver and electroless nickel coatings are playing an ever more important role in optical technology. Any material that can be adherently coated with these deposits can be finished by conventional polishing or diamond turning techniques, thus greatly expanding design strategies and supporting manufacturing capability for optical surfaces. The importance of good quality coatings, e.g., the absence of surface pits, porosity, nodules, stress and inclusions large enough to damage the diamond tool or adversely effect conventional polishing process are emphasized and information is presented on influence of plating defects on optics. Recent data on the diamond turning and polishing of other electrodeposited coatings including bright nickel, sulfamate nickel and tin-nickel are also included.

  6. Glovebox decontamination technology comparison

    SciTech Connect (OSTI)

    Quintana, D.M.; Rodriguez, J.B.; Cournoyer, M.E.

    1999-09-26T23:59:59.000Z

    Reconfiguration of the CMR Building and TA-55 Plutonium Facility for mission requirements will require the disposal or recycle of 200--300 gloveboxes or open front hoods. These gloveboxes and open front hoods must be decontaminated to meet discharge limits for Low Level Waste. Gloveboxes and open front hoods at CMR have been painted. One of the deliverables on this project is to identify the best method for stripping the paint from large numbers of gloveboxes. Four methods being considered are the following: conventional paint stripping, dry ice pellets, strippable coatings, and high pressure water technology. The advantages of each technology will be discussed. Last, cost comparisons between the technologies will be presented.

  7. Direct Laser Synthesis of Functional Coatings

    SciTech Connect (OSTI)

    P. Schaaf; Michelle D. Shinn; E. Carpene; J. Kaspar

    2005-06-01T23:59:59.000Z

    The direct laser synthesis of functional coatings employs the irradiation of materials with short intensive laser pulses in a reactive atmosphere. The material is heated and plasma is ignited in the reactive atmosphere. This leads to an intensive interaction of the material with the reactive species and a coating is directly formed on the materials surface. By that functional coatings can be easily produced a fast way on steel, aluminium, and silicon by irradiation in nitrogen, methane, or even hydrogen. The influence of the processing parameters to the properties of the functional coatings will be presented for titanium nitride coating produced on titanium with the free electron laser.

  8. Method for making nanoporous hydrophobic coatings

    DOE Patents [OSTI]

    Fan, Hongyou

    2013-04-23T23:59:59.000Z

    A simple coating method is used to form nanoporous hydrophobic films that can be used as optical coatings. The method uses evaporation-induced self-assembly of materials. The coating method starts with a homogeneous solution comprising a hydrophobic polymer and a surfactant polymer in a selective solvent. The solution is coated onto a substrate. The surfactant polymer forms micelles with the hydrophobic polymer residing in the particle core when the coating is dried. The surfactant polymer can be dissolved and selectively removed from the separated phases by washing with a polar solvent to form the nanoporous hydrophobic film.

  9. Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects

    SciTech Connect (OSTI)

    Vladimir Gorokhovsky

    2008-03-31T23:59:59.000Z

    This report describes significant results from an on-going, collaborative effort to enable the use of inexpensive metallic alloys as interconnects in planar solid oxide fuel cells (SOFCs) through the use of advanced coating technologies. Arcomac Surface Engineering, LLC, under the leadership of Dr. Vladimir Gorokhovsky, is investigating filtered-arc and filtered-arc plasma-assisted hybrid coating deposition technologies to promote oxidation resistance, eliminate Cr volatility, and stabilize the electrical conductivity of both standard and specialty steel alloys of interest for SOFC metallic interconnect (IC) applications. Arcomac has successfully developed technologies and processes to deposit coatings with excellent adhesion, which have demonstrated a substantial increase in high temperature oxidation resistance, stabilization of low Area Specific Resistance values and significantly decrease Cr volatility. An extensive matrix of deposition processes, coating compositions and architectures was evaluated. Technical performance of coated and uncoated sample coupons during exposures to SOFC interconnect-relevant conditions is discussed, and promising future directions are considered. Cost analyses have been prepared based on assessment of plasma processing parameters, which demonstrate the feasibility of the proposed surface engineering process for SOFC metallic IC applications.

  10. Conservation and renewable energy technologies for buildings

    SciTech Connect (OSTI)

    Not Available

    1991-05-01T23:59:59.000Z

    The Office of building Technologies (OBT) pursues advanced energy efficiency and renewable technologies and accelerates the rate of adoption of these technologies in the residential and commercial sectors through research, development, and demonstration.

  11. Rates and Repayment Services

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Tariff Rates FY 2015 Rates and Rate Schedules **Effective October 1, 2014** FY 2014 Rates and Rate Schedules FY 2013 Rates and Rate Schedules FY 2012 Rates and Rate Schedules FY...

  12. Electrical contact arrangement for a coating process

    DOE Patents [OSTI]

    Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W

    2013-09-17T23:59:59.000Z

    A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.

  13. Rates and Repayment Services

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Customer Letter - Preliminary Review of Drought Adder Component for 2011 Firm Power Rates 2015 Rates and Rate Schedule - Current * 2010 Rates and Rate Schedule 2009 Rates and...

  14. Rates and Repayment Services

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Rates and Repayment Services Consolidated Rate Schedules FY 2015 Consolidated Rate Schedules FY 2014 Rates BCP Annual Rate Process Central Arizona Project Transmission Rate Process...

  15. Morphological and electrochemical characterization of electrodeposited Zn–Ag nanoparticle composite coatings

    SciTech Connect (OSTI)

    Punith Kumar, M.K.; Srivastava, Chandan, E-mail: csrivastava@materials.iisc.ernet.in

    2013-11-15T23:59:59.000Z

    Silver nanoparticles with an average size of 23 nm were chemically synthesized and used to fabricate Zn–Ag composite coatings. The Zn–Ag composite coatings were generated by electrodeposition method using a simple sulfate plating bath dispersed with 0.5, 1 and 1.5 g/l of Ag nanoparticles. Scanning electron microscopy, X-ray diffraction and texture co-efficient calculations revealed that Ag nanoparticles appreciably influenced the morphology, micro-structure and texture of the deposit. It was also noticed that agglomerates of Ag nanoparticles, in the case of high bath load conditions, produced defects and dislocations on the deposit surface. Ag nanoparticles altered the corrosion resistance property of Zn–Ag composite coatings as observed from Tafel polarization, electrochemical impedance analysis and an immersion test. Reduction in corrosion rate with increased charge transfer resistance was observed for Zn–Ag composite coatings when compared to a pure Zn coating. However, the particle concentration in the plating bath and their agglomeration state directly influenced the surface morphology and the subsequent corrosion behavior of the deposits. - Highlights: • Synthesis of Ag nanoparticles with an average size of 23 nm • Fabrication of Zn/nano Ag composite coating on mild steel • Composite coatings showed better corrosion resistance. • Optimization of particle concentration is necessary.

  16. Lithium and Zinc Sulfide Coated Plastic Neutron Detector Test

    SciTech Connect (OSTI)

    Kouzes, Richard T.; Ely, James H.

    2010-07-16T23:59:59.000Z

    Radiation portal monitors used for interdiction of illicit materials at borders include highly sensitive neutron detection systems. There is a declining supply of 3He in the world, and thus, methods to reduce the use of this gas in RPMs with minimal changes to the current system designs and sensitivity to cargo-borne neutrons are being investigated. Four technologies have been identified as being currently commercially available, potential alternative neutron detectors to replace the use of 3He in RPMs. In addition, a few other companies have detector technologies that might be competitive in the near term as an alternative technology. Reported here are the results of tests of 6Li/ZnS(Ag)-coated scintillator paddles. This testing measured the required performance for neutron detection efficiency and gamma ray rejection capabilities of a system manufactured by Symetrica.

  17. Functioning mechanism of AlF3 coating on the Li- and Mn-rich cathode materials

    SciTech Connect (OSTI)

    Zheng, Jianming; Gu, Meng; Xiao, Jie; Polzin, Bryant; Yan, Pengfei; Chen, Xilin; Wang, Chong M.; Zhang, Jiguang

    2014-11-25T23:59:59.000Z

    Li- and Mn-rich (LMR) material is a very promising cathode for lithium ion batteries because of their high theoretical energy density (~900 Wh kg-1) and low cost. However, their poor long-term cycling stability, voltage fade, and low rate capability are significant barriers hindered their practical applications. Surface coating, e.g. AlF3 coating, can significantly improve the capacity retention and enhance the rate capability. However, the fundamental mechanism of this improvement and the microstructural evolution related to the surface coating is still not well understood. Here, we report systematic studies of the microstructural changes of uncoated and AlF3-coated materials before and after cycling using aberration-corrected scanning/transmission electron microscopy and electron energy loss spectroscopy. The results reveal that surface coating can reduce the oxidation of electrolyte at high voltage, thus suppressing the accumulation of SEI layer on electrode particle surface. Surface coating also enhances structural stability of the surface region (especially the electrochemically transformed spinel-like phase), and protects the electrode from severe etching/corrosion by the acidic species in the electrolyte, therefore limiting the degradation of the material. Moreover, surface coating can alleviate the undesirable voltage fade by minimize layered-spinel phase transformation in the bulk region of the materials. These fundamental findings may also be widely applied to explain the functioning mechanism of other surface coatings used in a broad range of electrode materials.

  18. Enhanced performance of graphite anode materials by AlF3 coating for lithium-ion batteries

    SciTech Connect (OSTI)

    Ding, Fei; Xu, Wu; Choi, Daiwon; Wang, Wei; Li, Xiaolin; Engelhard, Mark H.; Chen, Xilin; Yang, Zhenguo; Zhang, Jiguang

    2012-04-27T23:59:59.000Z

    In order to form the stable surface film and to further enhance the long-term cycling stability of the graphite anodes of lithium-ion batteries, the surface of graphite powders has been modified by AlF3 coating through chemical precipitation method. The AlF3-coated graphite shows no evident changes in the bulk structure and a thin AlF3-coating layer of about 2 nm thick is found to uniformly cover the graphite particles with 2 wt% AlF3 content. However, it delivers a higher initial discharge capacity and largely improved rate performances compared to the pristine graphite. Remarkably, AlF3 coated graphite demonstrated a much better cycle life. After 300 cycles, AlF3 coated graphite and uncoated graphite show capacity retention of 92% and 81%, respectively. XPS measurement shows that a more conductive solid electrode interface (SEI) layer was formed on AlF3 coated graphite as compared to uncoated graphite. SEM monograph also reveals that the AlF3-coated graphite particles have a much more stable surface morphology after long-term cycling. Therefore, the improved electrochemical performance of AlF3 coated graphite can be attributed to a more stable and conductive SEI formed on coated graphite anode during cycling process.

  19. Dye-coated europium monosulfide

    SciTech Connect (OSTI)

    Kar, Srotoswini [Department of Chemistry, Georgetown University, Washington D.C. 20057 (United States); Dollahon, Norman R. [Department of Biology, Villanova University, Villanova, PA 19085 (United States); Stoll, Sarah L., E-mail: sls55@georgetown.ed [Department of Chemistry, Georgetown University, Washington D.C. 20057 (United States)

    2011-05-15T23:59:59.000Z

    Nanoparticles of EuS were synthesized using europium dithiocarbamate complexes. The resulting nanoparticles were coated with the dye, 1-pyrene carboxylic acid and the resulting material was characterized using X-ray powder diffraction, TEM, and UV-visible spectroscopy. Fluorescence spectroscopy was used to determine the relative energy of the conduction band edge to the excited state energy of the dye. -- Graphical abstract: Dye sensitized magnetic semiconductor materials were prepared by synthesizing EuS nanoparticles using single source precursors and coating with the dye, 1-pyrene carboxylic acid. Display Omitted highlights: > Synthesized EuS nanoparticles, 11{+-}2.4 nm characterized using XRD, TEM, and UV-vis. spect. > Grafted a dye to the surface and characterized the product using XRD, FTIR, UV-vis., and TEM. > Studied the photophysical properties using fluorescence spectroscopy. > Determined the relative dye excited state to the conduction band of the semiconductor.

  20. Versatile device for in-situ discharge cleaning and multiple coatings of long, small diameter tubes

    SciTech Connect (OSTI)

    Hershcovitch, A.; Blaskiewicz, M.; Brennan, J.M.; Custer, A.; Erickson, M.; Liaw, C.J.; Fischer, Jamshidi, N.; W.; Meng, W.; Poole, H.J.; Sochugov, N.

    2010-05-23T23:59:59.000Z

    Electron clouds, which can limit machine performance, have been observed in many accelerators including RHIC at BNL. Additional concern for the RHIC machine, whose vacuum chamber is made from relatively high resistivity 316LN stainless steel, is high wall resistivity that can result in unacceptably high ohmic heating for superconducting magnets. The high resistivity can be addressed with a copper (Cu) coating; a reduction in the secondary electron yield can be achieved with a TiN or amorphous carbon (a-C) coating. Applying such coatings in an already constructed machine is rather challenging. We have been developing a robotic plasma deposition technique for in-situ coating of long, small diameter tubes. The technique entails fabricating a device comprising of staged magnetrons mounted on a mobile mole for deposition of about 5 ?m of Cu followed by about 0.1 ?m of a-C. As a first step, a 15-cm Cu cathode magnetron was designed, fabricated, and 30-cm long samples of the RHIC pipe have been coated with 2 ?m to 5.6 ?m of copper. Deposition rates of up to 92 A/sec with an average coating rate of 30 A/sec were measured. Effects on RF resistivity is also to be measured.

  1. High temperature solar selective coatings

    DOE Patents [OSTI]

    Kennedy, Cheryl E

    2014-11-25T23:59:59.000Z

    Improved solar collectors (40) comprising glass tubing (42) attached to bellows (44) by airtight seals (56) enclose solar absorber tubes (50) inside an annular evacuated space (54. The exterior surfaces of the solar absorber tubes (50) are coated with improved solar selective coatings {48} which provide higher absorbance, lower emittance and resistance to atmospheric oxidation at elevated temperatures. The coatings are multilayered structures comprising solar absorbent layers (26) applied to the meta surface of the absorber tubes (50), typically stainless steel, topped with antireflective Savers (28) comprising at least two layers 30, 32) of refractory metal or metalloid oxides (such as titania and silica) with substantially differing indices of refraction in adjacent layers. Optionally, at least one layer of a noble metal such as platinum can be included between some of the layers. The absorbent layers cars include cermet materials comprising particles of metal compounds is a matrix, which can contain oxides of refractory metals or metalloids such as silicon. Reflective layers within the coating layers can comprise refractory metal silicides and related compounds characterized by the formulas TiSi. Ti.sub.3SiC.sub.2, TiAlSi, TiAN and similar compounds for Zr and Hf. The titania can be characterized by the formulas TiO.sub.2, Ti.sub.3O.sub.5. TiOx or TiO.sub.xN.sub.1-x with x 0 to 1. The silica can be at least one of SiO.sub.2, SiO.sub.2x or SiO.sub.2xN.sub.1-x with x=0 to 1.

  2. Pedestal substrate for coated optics

    DOE Patents [OSTI]

    Hale, Layton C. (Livermore, CA); Malsbury, Terry N. (Tracy, CA); Patterson, Steven R. (Concord, NC)

    2001-01-01T23:59:59.000Z

    A pedestal optical substrate that simultaneously provides high substrate dynamic stiffness, provides low surface figure sensitivity to mechanical mounting hardware inputs, and constrains surface figure changes caused by optical coatings to be primarily spherical in nature. The pedestal optical substrate includes a disk-like optic or substrate section having a top surface that is coated, a disk-like base section that provides location at which the substrate can be mounted, and a connecting cylindrical section between the base and optics or substrate sections. The connecting cylindrical section may be attached via three spaced legs or members. However, the pedestal optical substrate can be manufactured from a solid piece of material to form a monolith, thus avoiding joints between the sections, or the disk-like base can be formed separately and connected to the connecting section. By way of example, the pedestal optical substrate may be utilized in the fabrication of optics for an extreme ultraviolet (EUV) lithography imaging system, or in any optical system requiring coated optics and substrates with reduced sensitivity to mechanical mounts.

  3. Ni-coated SiC{sub p} reinforced aluminum composites processed by vacuum infiltration

    SciTech Connect (OSTI)

    Chung, W.S.; Lin, S.J. [National Tsing Hua Univ., Hsinchu (Taiwan, Province of China). Dept. of Materials Science and Engineering] [National Tsing Hua Univ., Hsinchu (Taiwan, Province of China). Dept. of Materials Science and Engineering

    1996-12-01T23:59:59.000Z

    A vacuum infiltration process has been developed to process aluminum-base composites reinforced with particulate SiC{sub p}. Electroless nickel coating of SiC{sub p} was used to improve wetting by molten aluminum. Experimental results showed that composites of aluminum with 5.9 wt % Si and 0.23 wt % Mg containing about 50 vol % Ni-coated SiC{sub p} were completely infiltrated at a temperature above 700 C. The effects of nickel coating thickness and infiltration temperature on infiltration behavior were investigated. The infiltration rate increased and the infiltration incubation time decreased with increasing infiltration temperature or nickel coating thickness. The microstructure, nickel distribution, bending strength and fracture were also examined. Nonuniformity bending strength and fracture morphology were attributed to nickel macrosegregation.

  4. Kinetic regulation of coated vesicle secretion

    E-Print Network [OSTI]

    Lionel Foret; Pierre Sens

    2008-07-28T23:59:59.000Z

    The secretion of vesicles for intracellular transport often rely on the aggregation of specialized membrane-bound proteins into a coat able to curve cell membranes. The nucleation and growth of a protein coat is a kinetic process that competes with the energy-consuming turnover of coat components between the membrane and the cytosol. We propose a generic kinetic description of coat assembly and the formation of coated vesicles, and discuss its implication to the dynamics of COP vesicles that traffic within the Golgi and with the Endoplasmic Reticulum. We show that stationary coats of fixed area emerge from the competition between coat growth and the recycling of coat components, in a fashion resembling the treadmilling of cytoskeletal filaments. We further show that the turnover of coat components allows for a highly sensitive switching mechanism between a quiescent and a vesicle producing membrane, upon a slowing down of the exchange kinetics. We claim that the existence of this switching behaviour, also triggered by factors such as the presence of cargo and variation of the membrane mechanical tension, allows for efficient regulation of vesicle secretion. We propose a model, supported by different experimental observations, in which vesiculation of secretory membranes is impaired by the energy consuming desorption of coat proteins, until the presence of cargo or other factors triggers a dynamical switch into a vesicle producing state.

  5. Faience Technology

    E-Print Network [OSTI]

    Nicholson, Paul

    2009-01-01T23:59:59.000Z

    by Joanne Hodges. Faience Technology, Nicholson, UEE 2009Egyptian materials and technology, ed. Paul T. Nicholson,Nicholson, 2009, Faience Technology. UEE. Full Citation:

  6. 24 SOLUTIONS! for People, Processes and Paper COATING TECHNOLOGY

    E-Print Network [OSTI]

    Fleming, Paul D. "Dan"

    of thickness L is described by the Darcy's (9) equation, 1 Here Q is the mass of permeate trans- ferred of the layer, and t is time (see Figure 1). In use of equation 1 in the barrier appli- cation, (Q/t) can

  7. Vehicle Technologies Office Merit Review 2015: Electrode Coating Defect

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742EnergyOn AprilA group current C3EDepartmentDepartment ofConstruction || Department of

  8. 2444 IEEE SENSORS JOURNAL, VOL. 12, NO. 7, JULY 2012 CMOS Monolithic Nanoparticle-Coated

    E-Print Network [OSTI]

    Mason, Andrew

    2444 IEEE SENSORS JOURNAL, VOL. 12, NO. 7, JULY 2012 CMOS Monolithic Nanoparticle-Coated of chemiresistors (CRs) with monolayer-protected gold nanoparticle films formed on the surface of a complementary-monolayer-protected gold nanoparticle (MPN) inter- face films represent a promising sensor technology for GC detectors [1

  9. EVOLUTION OF POROSITY AND TEXTURE IN THERMAL BARRIER COATINGS GROWN BY EB-PVD

    E-Print Network [OSTI]

    Clarke, David R.

    °C (~0.46TM). The substrates were shaped to explore deposition under normal and oblique (45°) vapor coatings (TBCs) have emerged as arguably the most critical materials issue for the next generation of gas turbine technology [1]. The addition of TBCs to turbine airfoils is estimated to have the potential

  10. Finite element study of multi-modal vibration damping for thermal barrier coating applications

    E-Print Network [OSTI]

    barriers for gas turbine blades, there is a growing interest in devel- oping multifunctional coatings methods is critical in many tech- nologies and especially so for gas turbine engines since many the spinning up of the turbine to avoid resonances. One of the advances made in gas turbine technologies, has

  11. Emerging technologies

    SciTech Connect (OSTI)

    Lu, Shin-yee

    1993-03-01T23:59:59.000Z

    The mission of the Emerging Technologies thrust area at Lawrence Livermore National Laboratory is to help individuals establish technology areas that have national and commercial impact, and are outside the scope of the existing thrust areas. We continue to encourage innovative ideas that bring quality results to existing programs. We also take as our mission the encouragement of investment in new technology areas that are important to the economic competitiveness of this nation. In fiscal year 1992, we have focused on nine projects, summarized in this report: (1) Tire, Accident, Handling, and Roadway Safety; (2) EXTRANSYT: An Expert System for Advanced Traffic Management; (3) Odin: A High-Power, Underwater, Acoustic Transmitter for Surveillance Applications; (4) Passive Seismic Reservoir Monitoring: Signal Processing Innovations; (5) Paste Extrudable Explosive Aft Charge for Multi-Stage Munitions; (6) A Continuum Model for Reinforced Concrete at High Pressures and Strain Rates: Interim Report; (7) Benchmarking of the Criticality Evaluation Code COG; (8) Fast Algorithm for Large-Scale Consensus DNA Sequence Assembly; and (9) Using Electrical Heating to Enhance the Extraction of Volatile Organic Compounds from Soil.

  12. COPPER CABLE RECYCLING TECHNOLOGY

    SciTech Connect (OSTI)

    Chelsea Hubbard

    2001-05-01T23:59:59.000Z

    The United States Department of Energy (DOE) continually seeks safer and more cost-effective technologies for use in deactivation and decommissioning (D&D) of nuclear facilities. The Deactivation and Decommissioning Focus Area (DDFA) of the DOE's Office of Science and Technology (OST) sponsors large-scale demonstration and deployment projects (LSDDPs). At these LSDDPs, developers and vendors of improved or innovative technologies showcase products that are potentially beneficial to the DOE's projects and to others in the D&D community. Benefits sought include decreased health and safety risks to personnel and the environment, increased productivity, and decreased costs of operation. The Idaho National Engineering and Environmental Laboratory (INEEL) generated a list of statements defining specific needs and problems where improved technology could be incorporated into ongoing D&D tasks. One such need is to reduce the volume of waste copper wire and cable generated by D&D. Deactivation and decommissioning activities of nuclear facilities generates hundreds of tons of contaminated copper cable, which are sent to radioactive waste disposal sites. The Copper Cable Recycling Technology separates the clean copper from contaminated insulation and dust materials in these cables. The recovered copper can then be reclaimed and, more importantly, landfill disposal volumes can be reduced. The existing baseline technology for disposing radioactively contaminated cables is to package the cables in wooden storage boxes and dispose of the cables in radioactive waste disposal sites. The Copper Cable Recycling Technology is applicable to facility decommissioning projects at many Department of Energy (DOE) nuclear facilities and commercial nuclear power plants undergoing decommissioning activities. The INEEL Copper Cable Recycling Technology Demonstration investigated the effectiveness and efficiency to recycle 13.5 tons of copper cable. To determine the effectiveness of separating out radioactive contamination, the copper cable was coated with a surrogate contaminant. The demonstration took place at the Bonneville County Technology Center in Idaho Falls, Idaho.

  13. Using CrAIN Multilayer Coatings to Improve Oxidation Resistance of Steel Interconnects for Solid Oxide Fuel Cell Stacks

    SciTech Connect (OSTI)

    Smith, Richard J.; Tripp, C.; Knospe, Anders; Ramana, C. V.; Gorokhovsky, Vladimir I.; Shutthanandan, V.; Gelles, David S.

    2004-06-01T23:59:59.000Z

    The requirements of low cost and high-tempurature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. We have investigatedt he performance of steel plates with multilayer coatings consisting of CrN for electrical conductivity and CrAIN for oxidation resistance. The coatings were deposited usin large area filterd arc deposition technolgy, and subsequently annealed in air for up to 25 hours at 800 degrees celsius. The composition, structer and morphology of the coated plates were characterized using RBS, nuclear reaction analysis, AFM and TEM techniques. By altering the architecture of the layers within the coatings, the rate of oxidation was reduced by more than an order of magnitute. Electrical resistance was measured at room temperature.

  14. Coated metal articles and method of making

    DOE Patents [OSTI]

    Boller, Ernest R. (Van Buren Township, IN); Eubank, Lowell D. (Wilmington, DE)

    2004-07-06T23:59:59.000Z

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  15. Coated Metal Articles and Method of Making

    DOE Patents [OSTI]

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06T23:59:59.000Z

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  16. Investigation of anti-Relaxation coatings for alkali-metal vapor cells using surface science techniques

    SciTech Connect (OSTI)

    Seltzer, S. J.; Michalak, D. J.; Donaldson, M. H.; Balabas, M. V.; Barber, S. K.; Bernasek, S. L.; Bouchiat, M.-A.; Hexemer, A.; Hibberd, A. M.; Jackson Kimball, D. F.; Jaye, C.; Karaulanov, T.; Narducci, F. A.; Rangwala, S. A.; Robinson, H. G.; Shmakov, A. K.; Voronov, D. L.; Yashchuk, V. V.; Pines, A.; Budker, D.

    2010-10-11T23:59:59.000Z

    Many technologies based on cells containing alkali-metal atomic vapor benefit from the use of antirelaxation surface coatings in order to preserve atomic spin polarization. In particular, paraffin has been used for this purpose for several decades and has been demonstrated to allow an atom to experience up to 10?000 collisions with the walls of its container without depolarizing, but the details of its operation remain poorly understood. We apply modern surface and bulk techniques to the study of paraffin coatings in order to characterize the properties that enable the effective preservation of alkali spin polarization. These methods include Fourier transform infrared spectroscopy, differential scanning calorimetry, atomic force microscopy, near-edge x-ray absorption fine structure spectroscopy, and x-ray photoelectron spectroscopy. We also compare the light-induced atomic desorption yields of several different paraffin materials. Experimental results include the determination that crystallinity of the coating material is unnecessary, and the detection of C=C double bonds present within a particular class of effective paraffin coatings. Further study should lead to the development of more robust paraffin antirelaxation coatings, as well as the design and synthesis of new classes of coating materials.

  17. Final Technical Report CONDUCTIVE COATINGS FOR SOLAR CELLS USING CARBON NANOTUBES

    SciTech Connect (OSTI)

    Paul J Glatkowski; Jorma Peltola; Christopher Weeks; Mike Trottier; David Britz

    2007-09-30T23:59:59.000Z

    US Department of Energy (DOE) awarded a grant for Eikos Inc. to investigate the feasibility of developing and utilizing Transparent Conducting Coatings (TCCs) based on carbon nanotubes (CNT) for solar cell applications. Conventional solar cells today employ metal oxide based TCCs with both Electrical Resistivity (R) and Optical Transparency (T), commonly referred to as optoelectronic (RT) performance significantly higher than with those possible with CNT based TCCs available today. Transparent metal oxide based coatings are also inherently brittle requiring high temperature in vacuum processing and are thus expensive to manufacture. One such material is indium tin oxide (ITO). Global demand for indium has recently increased rapidly while supply has diminished causing substantial spikes in raw material cost and availability. In contrast, the raw material, carbon, needed for CNT fabrication is abundantly available. Transparent Conducting Coatings based on CNTs can overcome not only cost and availability constraints while also offering the ability to be applied by existing, low cost process technologies under ambient conditions. Processes thus can readily be designed both for rigid and flexible PV technology platforms based on mature spray or dip coatings for silicon based solar cells and continuous roll to roll coating processes for polymer solar applications.

  18. Optical coatings for laser fusion applications

    SciTech Connect (OSTI)

    Lowdermilk, W.H.; Milam, D.; Rainer, F.

    1980-04-24T23:59:59.000Z

    Lasers for fusion experiments use thin-film dielectric coatings for reflecting, antireflecting and polarizing surface elements. Coatings are most important to the Nd:glass laser application. The most important requirements of these coatings are accuracy of the average value of reflectance and transmission, uniformity of amplitude and phase front of the reflected or transmitted light, and laser damage threshold. Damage resistance strongly affects the laser's design and performance. The success of advanced lasers for future experiments and for reactor applications requires significant developments in damage resistant coatings for ultraviolet laser radiation.

  19. OVERLAY COATINGS FOR GAS TURBINE AIRFOILS

    E-Print Network [OSTI]

    Boone, Donald H.

    2013-01-01T23:59:59.000Z

    R. Krutenat, Gas Turbine Materials Conference Proceedings,Conference on Gas Turbine Materials in a Marine Environment,in developing new turbine materials, coatings and processes,

  20. Method of identifying defective particle coatings

    DOE Patents [OSTI]

    Cohen, Mark E. (San Diego, CA); Whiting, Carlton D. (San Diego, CA)

    1986-01-01T23:59:59.000Z

    A method for identifying coated particles having defective coatings desig to retain therewithin a build-up of gaseous materials including: (a) Pulling a vacuum on the particles; (b) Backfilling the particles at atmospheric pressure with a liquid capable of wetting the exterior surface of the coated particles, said liquid being a compound which includes an element having an atomic number higher than the highest atomic number of any element in the composition which forms the exterior surface of the particle coating; (c) Drying the particles; and (d) Radiographing the particles. By television monitoring, examination of the radiographs is substantially enhanced.

  1. Metallic Bipolar Plates with Composite Coatings

    Broader source: Energy.gov (indexed) [DOE]

    sheet form For corrosion resistance, apply a coating that is a composite of two materials: - Filler to provide electrical conductivity * Candidate Materials: graphite, carbon...

  2. Residual Stress Measurements in Thin Coatings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    on steel Accomplishments Adhesion Energy Measurements Using Indentation (Kim et al., Thin Solid Films 441 (2003) 172-179) * Hard brittle coating on relatively ductile...

  3. Rates and Repayment Services

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Rates and Repayment Services Rates Loveland Area Projects Firm Power Rates Open Access Transmission Tariff Rates Chart of Loveland Area Projects Historical Transmission Rates...

  4. On Coating Durability of Polymer Coated Sheet Metal under Plastic Deformation

    E-Print Network [OSTI]

    Huang, Yu-Hsuan

    2011-08-08T23:59:59.000Z

    -off apparatus that measures the coating pull-off stress was used to indicate the coating adhesion strength. Several types of specimen were designed to obtain uniaxial tension, biaxial tension, and tension-compression deformation modes on pre-coated sheet...

  5. Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report

    SciTech Connect (OSTI)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01T23:59:59.000Z

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  6. Development of metal-coated ceramic anodes for molten carbonate fuel cells

    SciTech Connect (OSTI)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01T23:59:59.000Z

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  7. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect (OSTI)

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20T23:59:59.000Z

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer or inhibitor. Comparable metallic alloys such as SAM2X5 and SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Accelerated crevice corrosion tests are now being conducted to intentionally induce crevice corrosion, and to determine those environmental conditions where such localized attack occurs. Such materials are extremely hard, and provide enhanced resistance to abrasion and gouges (stress risers) from backfill operations, and possibly even tunnel boring. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN. These new materials provide a viable coating option for repository engineers. SAM2X5 and SAM1651 coatings can be applied with thermal spray processes without any significant loss of corrosion resistance. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying. Containers for the transportation, storage and disposal of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) with corrosion resistant coatings are envisioned. For example, an enhanced multi-purpose container (MPC) could be made with such coatings, leveraging existing experience in the fabrication of such containers. These coating materials could be used to protect the final closure weld on SNF/HLW disposal containers, eliminate need for stress mitigation. Integral drip shield could be produced by directly spraying it onto the disposal container, thereby eliminating the need for an expensive titanium drip shield. In specific areas where crevice corrosion is anticipated, such as the contact point between the disposal container and pallet, HVOF coatings could be used to buildup thickness, thereby selectively adding corrosion life where it is needed. Both SAM2X5 & SAM1651 have high boron content which enable them to absorb neutrons and therefore be used for criticality control in baskets. Alloy C-22 and 316L have no neutron absorber, and cannot be used for such functions. Borated stainless steel and G

  8. Cavitation erosion of silver plated coating at different temperatures and pressures

    SciTech Connect (OSTI)

    Hattori, Shuji; Motoi, Yoshihiro [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fuku-shi, Fukui 910-8507 (Japan); Kikuta, Kengo; Tomaru, Hiroshi [IHI Corperation, TOYOSU IHI BUILDING, 1-1, Toyosu 3-chome, Koto-ku, Tokyo 1358710 (Japan)

    2014-04-11T23:59:59.000Z

    Cavitation often occurs in inducer pumps used for space rockets. Silver plated coating on the inducer liner faces the damage of cavitation. Therefore, it is important to study about the cavitation erosion resistance for silver plated coating at several operating conditions in the inducer pumps. In this study, the cavitation erosion tests were carried for silver plated coating in deionized water and ethanol at several liquid temperatures (273K–400K) and pressures (0.10MPa–0.48MPa). The mass loss rate is evaluated in terms of thermodynamic parameter ? proposed by Brennen [9], suppression pressure p–p{sub v} (p{sub v}: saturated vapor pressure) and acoustic impedance ?c (?: density and c: sound speed). Cavitation bubble behaviors depending on the thermodynamic effect and the liquid type were observed by high speed video camera. The mass loss rate is formulated by thermodynamic parameter ?, suppression pressure p–p{sub v} and acoustic impedance ?c.

  9. Enhancement of Heat Transfer with Pool and Spray Impingement Boiling on Microporous and Nanowire Surface Coatings

    SciTech Connect (OSTI)

    Thiagarajan, S. J.; Wang, W.; Yang, R.; Narumanchi, S.; King, C.

    2010-09-01T23:59:59.000Z

    The DOE National Renewable Energy Laboratory (NREL) is leading a national effort to develop next-generation cooling technologies for hybrid vehicle electronics. The goal is to reduce the size, weight, and cost of power electronic modules that convert direct current from batteries to alternating current for the motor, and vice versa. Aggressive thermal management techniques help to increase power density and reduce weight and volume, while keeping chip temperatures within acceptable limits. The viability of aggressive cooling schemes such as spray and jet impingement in conjunction with enhanced surfaces is being explored. Here, we present results from a series of experiments with pool and spray boiling on enhanced surfaces, such as a microporous layer of copper and copper nanowires, using HFE-7100 as the working fluid. Spray impingement on the microporous coated surface showed an enhancement of 100%-300% in the heat transfer coefficient at a given wall superheat with respect to spray impingement on a plain surface under similar operating conditions. Critical heat flux also increased by 7%-20%, depending on flow rates.

  10. In situ thermal performance of APP modified bitumen roof membranes coated with reflective coatings

    SciTech Connect (OSTI)

    Carlson, J.D.; Smith, T.L. (National Roofing Contractors Association, Rosemont, IL (United States)); Christian, J.E. (Oak Ridge National Lab., TN (United States))

    1992-01-01T23:59:59.000Z

    A multi-faceted field research program regarding seven atactic polypropylene (APP) modified bitumen membrane roof systems and four reflective coatings began in 1991. This long-term project is evaluating the performance of various APP modified bitumen membranes (both coated and uncoated), the comparative performance of coating application soon after membrane installation versus preweathering, coating performance, and aspects of recoating. This paper is a progress report on the in situ thermal performance of the various types of coatings compared to the thermal performance of the exposed membrane. The thermal performance of an adjacent ballasted ethylene propylene diene terpolymer (EPDM) roofing system is also described.

  11. In situ thermal performance of APP modified bitumen roof membranes coated with reflective coatings

    SciTech Connect (OSTI)

    Carlson, J.D.; Smith, T.L. [National Roofing Contractors Association, Rosemont, IL (United States); Christian, J.E. [Oak Ridge National Lab., TN (United States)

    1992-10-01T23:59:59.000Z

    A multi-faceted field research program regarding seven atactic polypropylene (APP) modified bitumen membrane roof systems and four reflective coatings began in 1991. This long-term project is evaluating the performance of various APP modified bitumen membranes (both coated and uncoated), the comparative performance of coating application soon after membrane installation versus preweathering, coating performance, and aspects of recoating. This paper is a progress report on the in situ thermal performance of the various types of coatings compared to the thermal performance of the exposed membrane. The thermal performance of an adjacent ballasted ethylene propylene diene terpolymer (EPDM) roofing system is also described.

  12. Advanced Gas Cooled Nuclear Reactor Materials Evaluation and Development Program: Topical report I, selection of candidate alloys. Volume 3. Selection of surface coating/substrate systems for screening creep and structural stability studies

    SciTech Connect (OSTI)

    Not Available

    1980-06-20T23:59:59.000Z

    Considering the high temperature, low O/sub 2/, high C environment of operation in the Very High Temperature Reactor (VHTR) Systems, the utilization of coatings is envisaged to hold potential for extending component lifetimes through the formation of stable and continuous oxide films with enhanced resistance to C diffusion. A survey of the current state of technology for high temperature coatings has been performed. The usefulness of these coatings on the Mo, Ni, and Fe base alloys is discussed. Specifically, no coating substitute was identified for TZM other than the well known W-3 (pack silicide) and Al/sub 2/O/sub 3/ forming coatings were recommended for the Fe and Ni base structural materials. Recommendations as to coating types and processng have been made based on the predicted VHTR component size, shape, base metal and operational environment. Four tests designed to evaluate the effects of selected combinations of coatings and substrate matrices are recommended for consideration.

  13. Cationic electrodepositable coating composition comprising lignin

    SciTech Connect (OSTI)

    Fenn, David; Bowman, Mark P; Zawacky, Steven R; Van Buskirk, Ellor J; Kamarchik, Peter

    2013-07-30T23:59:59.000Z

    A cationic electrodepositable coating composition is disclosed. The present invention in directed to a cationic electrodepositable coating composition comprising a lignin-containing cationic salt resin, that comprises (A) the reaction product of: lignin, an amine, and a carbonyl compound; (B) the reaction product of lignin, epichlorohydrin, and an amine; or (C) combinations thereof.

  14. Moisture Penetration Through Optical Fiber Coatings

    E-Print Network [OSTI]

    Matthewson, M. John

    Moisture Penetration Through Optical Fiber Coatings J. L. Armstrong, M. J. Matthewson and C. R for measuring the diffusion coefficients of water vapor through optical fiber polymer coatings has been. Kurkjian #12;732 International Wire & Cable Symposium Proceedings 1998 Moisture Penetration Through Optical

  15. Metallic Bipolar Plates with Composite Coatings

    E-Print Network [OSTI]

    that is available in sheet form For corrosion resistance, apply a coating that is a composite of two materials: ­ Filler to provide electrical conductivity · Candidate Materials: graphite, carbon black, TiB2 and CaB6Metallic Bipolar Plates with Composite Coatings Jennifer Mawdsley Argonne National Laboratory Fuel

  16. New Barrier Coating Materials for PV Module Backsheets: Preprint

    SciTech Connect (OSTI)

    Barber, G. D.; Jorgensen, G. J.; Terwilliger, K.; Glick, S. H.; Pern, J.; McMahon, T. J.

    2002-05-01T23:59:59.000Z

    This conference paper describes the high moisture barrier high resistivity coatings on polyethylene terepthalate (PET) have been fabricated and characterized for use in PV module back sheet applications. These thin film barriers exhibit water vapor transmission rates (WVTR) as low as 0.1 g/m2-day at 37.8 C and have shown excellent adhesion (> 10 N/mm) to both ethylene vinyl acetate (EVA) and PET even after filtered xenon arc lamp UV exposure. The WVTR and adhesion values for this construction are compared to and shown to be superior to candidate polymeric backsheet materials.

  17. Spin coating of Ag nanoparticles: Effect of reduction

    SciTech Connect (OSTI)

    Ansari, A. A., E-mail: sdsartale@physics.unipune.ac.in; Sartale, S. D., E-mail: sdsartale@physics.unipune.ac.in [Thin Films and Nanomaterials Laboratory, Department of Physics, University of Pune, Pune - 411007 (India)

    2014-04-24T23:59:59.000Z

    A surfactant free method for the growth of Ag nanoparticles on glass substrate by spin coating of Ag ions solution followed by chemical reduction in aqueous hydrazine hydrate (HyH) solution has been presented. Appearance of surface plasmon resonance confirms the formation of Ag nanoparticles. Morphology and absorbance spectra of Ag nanoparticles films are used to examine effect of hydrazine concentration on the growth of Ag nanoparticles. SEM images show uniformly distributed Ag nanoparticles. Rate constant was found to be dependent on HyH concentration as a consequence influence particle size.

  18. NEW HIGHER PERFORMANCE LOW COST SELECTIVE SOLAR RADIATION CONTROL COATINGS

    SciTech Connect (OSTI)

    Timothy Ellison; Buddie Dotter; David Tsu

    2003-10-28T23:59:59.000Z

    Energy Conversion Devices, Inc., ECD, has developed a new high-speed low-cost process for depositing high quality dielectric optical coatings--Microwave Plasma Enhanced Chemical Vapor Deposition (MPECVD). This process can deposit SiO{sub x} about 10 times faster than the state-of-the-art conventional technology, magnetron sputtering, at about 1/10th the cost. This process is also being optimized for depositing higher refractive index materials such as Si{sub 3}N{sub 4} and TiO{sub 2}. In this program ECD, in collaboration with Southwall Technologies, Inc. (STI), demonstrated that this process can be used to fabricate high performance low cost Selective Solar Radiation Control (SSRC) films for use in the automotive industry. These coatings were produced on thin (2 mil thick) PET substrates in ECD's pilot roll-to-roll pilot MPECVD deposition machine. Such film can be laminated with PVB in a vehicle's windows. This process can also be used to deposit the films directly onto the glass. Such highly selective films, with a visible transmission (T{sub vis}) of > 70% and a shading coefficient of < 60% can significantly reduce the heat entering a car from solar radiation. Consequently, passenger comfort is increased and the energy needed to operate air conditioning (a/c) systems is reduced; consequently smaller a/c systems can be employed resulting in improved vehicle fuel efficiency.

  19. Method of coating metal surfaces to form protective metal coating thereon

    DOE Patents [OSTI]

    Krikorian, Oscar H. (Danville, CA); Curtis, Paul G. (Tracy, CA)

    1992-01-01T23:59:59.000Z

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof.

  20. Method of coating metal surfaces to form protective metal coating thereon

    DOE Patents [OSTI]

    Krikorian, O.H.; Curtis, P.G.

    1992-03-31T23:59:59.000Z

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof. 1 figure.

  1. Using CrAIN Multilayer Coatings to Improve Oxidation Resistance...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Coatings to Improve Oxidation Resistance of Steel Interconnects for Solid Oxide Fuel Cell Stacks. Using CrAIN Multilayer Coatings to Improve Oxidation Resistance of Steel...

  2. Engine Friction Reduction Through Surface Finish and Coatings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Reduction Through Surface Finish and Coatings Engine Friction Reduction Through Surface Finish and Coatings Opportunities exist for friction reduction in piston rings and...

  3. High-Temperatuer Solar Selective Coating Development for Power...

    Broader source: Energy.gov (indexed) [DOE]

    High-Temperatuer Solar Selective Coating Development for Power Tower Receivers High-Temperatuer Solar Selective Coating Development for Power Tower Receivers This presentation was...

  4. agent resistant coating: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the polymer coating dramatically Matthewson, M. John 33 Protective Coatings for Turbomachinery Texas A&M University - TxSpace Summary: broad range of corrodents. 2) Resist...

  5. Sacrificial Protective Coating Materials That Can Be Regenerated...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sacrificial Protective Coating Materials That Can Be Regenerated In-Situ to Enable High-Performance Membranes Sacrificial Protective Coating Materials That Can Be Regenerated...

  6. antireflection coatings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    choices in terms of reflective coatings for both the primary and the secondary mirror. In particular, multi-layer dielectric coatings, capable of filtering out the large...

  7. antireflective coating effect: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    choices in terms of reflective coatings for both the primary and the secondary mirror. In particular, multi-layer dielectric coatings, capable of filtering out the large...

  8. Amorphous layer coating induced brittle to ductile transition...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    layer coating induced brittle to ductile transition in single crystalline SiC nanowires: an atomistic simulation. Amorphous layer coating induced brittle to ductile transition in...

  9. Development of Steel Fastener Nano-Ceramic Coatings for Corrosion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium Parts (AMD-704) Development of Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium...

  10. Characterization of Organic Coatings on Hygroscopic Salt Particles...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Organic Coatings on Hygroscopic Salt Particles and their Atmospheric Impacts. Characterization of Organic Coatings on Hygroscopic Salt Particles and their Atmospheric Impacts....

  11. Method for smoothing the surface of a protective coating

    DOE Patents [OSTI]

    Sangeeta, D. (Cincinnati, OH); Johnson, Curtis Alan (Schenectady, NY); Nelson, Warren Arthur (Clifton Park, NY)

    2001-01-01T23:59:59.000Z

    A method for smoothing the surface of a ceramic-based protective coating which exhibits roughness is disclosed. The method includes the steps of applying a ceramic-based slurry or gel coating to the protective coating surface; heating the slurry/gel coating to remove volatile material; and then further heating the slurry/gel coating to cure the coating and bond it to the underlying protective coating. The slurry/gel coating is often based on yttria-stabilized zirconia, and precursors of an oxide matrix. Related articles of manufacture are also described.

  12. Highly Stable Trypsin-Aggregate Coatings on Polymer Nanofibers...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Stable Trypsin-Aggregate Coatings on Polymer Nanofibers for Repeated Protein Digestion. Highly Stable Trypsin-Aggregate Coatings on Polymer Nanofibers for Repeated Protein...

  13. Table I: Technical Targets for Catalyst Coated Membranes (CCMs...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    I: Technical Targets for Catalyst Coated Membranes (CCMs): Automotive Table I: Technical Targets for Catalyst Coated Membranes (CCMs): Automotive Technical targets for fuel cell...

  14. Surface pre-coating of talc particles by carboxyl methyl cellulose adsorption : study of adsorption

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    1 Surface pre-coating of talc particles by carboxyl methyl cellulose adsorption : study of adsorption and consequences on surface properties and settling rate P. Bacchin1 , J-P. Bonino2 , F. Martin3 This paper investigates the adsorption of different sized carboxyl methyl cellulose (CMC) onto talc particles

  15. Ceramic Technology Project

    SciTech Connect (OSTI)

    Not Available

    1992-03-01T23:59:59.000Z

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  16. On the interest of carbon-coated plasma reactor for advanced gate stack etching processes

    SciTech Connect (OSTI)

    Ramos, R.; Cunge, G.; Joubert, O. [Freescale Semiconductor Inc., 850 Rue Jean Monnet, 38921 Crolles Cedex (France) and Laboratoire des Technologies de la Microelectronique, CNRS, 17 Rue des Martyrs (c/o CEA-LETI), 38054 Grenoble Cedex 9 (France); Laboratoire des Technologies de la Microelectronique, CNRS, 17 Rue des Martyrs (c/o CEA-LETI), 38054 Grenoble Cedex 9 (France)

    2007-03-15T23:59:59.000Z

    In integrated circuit fabrication the most wide spread strategy to achieve acceptable wafer-to-wafer reproducibility of the gate stack etching process is to dry-clean the plasma reactor walls between each wafer processed. However, inherent exposure of the reactor walls to fluorine-based plasma leads to formation and accumulation of nonvolatile fluoride residues (such as AlF{sub x}) on reactor wall surfaces, which in turn leads to process drifts and metallic contamination of wafers. To prevent this while keeping an Al{sub 2}O{sub 3} reactor wall material, a coating strategy must be used, in which the reactor is coated by a protective layer between wafers. It was shown recently that deposition of carbon-rich coating on the reactor walls allows improvements of process reproducibility and reactor wall protection. The authors show that this strategy results in a higher ion-to-neutral flux ratio to the wafer when compared to other strategies (clean or SiOCl{sub x}-coated reactors) because the carbon walls load reactive radical densities while keeping the same ion current. As a result, the etching rates are generally smaller in a carbon-coated reactor, but a highly anisotropic etching profile can be achieved in silicon and metal gates, whose etching is strongly ion assisted. Furthermore, thanks to the low density of Cl atoms in the carbon-coated reactor, silicon etching can be achieved almost without sidewall passivation layers, allowing fine critical dimension control to be achieved. In addition, it is shown that although the O atom density is also smaller in the carbon-coated reactor, the selectivity toward ultrathin gate oxides is not reduced dramatically. Furthermore, during metal gate etching over high-k dielectric, the low level of parasitic oxygen in the carbon-coated reactor also allows one to minimize bulk silicon reoxidation through HfO{sub 2} high-k gate dielectric. It is then shown that the BCl{sub 3} etching process of the HfO{sub 2} high-k material is highly selective toward the substrate in the carbon-coated reactor, and the carbon-coating strategy thus allows minimizing the silicon recess of the active area of transistors. The authors eventually demonstrate that the carbon-coating strategy drastically reduces on-wafer metallic contamination. Finally, the consumption of carbon from the reactor during the etching process is discussed (and thus the amount of initial deposit that is required to protect the reactor walls) together with the best way of cleaning the reactor after a silicon etching process.

  17. New developments in plasma-activated high-rate EB evaporation for metal strip

    SciTech Connect (OSTI)

    Schiller, S.; Goedicke, K.; Hoetzsch, G. [Fraunhofer Institute, Dresden (Germany)

    1994-12-31T23:59:59.000Z

    The coating of metal strips by EB evaporation is well known since many years. But up to now the application on an industrial scale is very limited. One of the reasons are the costs and the progress of ECD technologies in the last ten years. But there are opportunities for the evaporation technology if layers with new properties can be produced. One way to meet this target is the application of a plasma-activated and ion-assisted process. However, the plasma density and the ion current density on the substrate must fit the high deposition rates. Many efforts in our institute are dedicated to the development of appropriate plasma sources. The systems are explained and main parameters are given. Using a plasma the layer properties can be improved remarkably. Therefore new applications come into play. First results are shown. Layers consisting of compounds will play a growing role for corrosion and abrasion protection. The technologies are explained and important film properties are presented.

  18. Hyperthermia HeLa cell treatment with silica coated manganese oxide nanoparticles

    E-Print Network [OSTI]

    Villanueva, A; Alonso, JM; Rueda, T; Martínez, A; Crespo, P; Morales, MP; Fernandez, MA Gonzalez; Valdes, J; Rivero, G

    2009-01-01T23:59:59.000Z

    HeLa tumour cells incubated with ferromagnetic nanoparticles of manganese oxide perovskite La0.56(SrCa)0.22MnO3 were treated with a high frequency alternating magnetic field. The particles were previously coated with silica to improve their biocompatibility. The control assays made with HeLa tumour cells showed that cell survival and growth rate were not affected by the particle internalization in cells, or by the electromagnetic field on cells without nanoparticles. The application of an alternating electromagnetic field to cells incubated with this silica coated manganese oxide induced a significant cellular damage that finally lead to cell death by an apoptotic mechanism.

  19. Integrated superhard and metallic coatings for MEMS : LDRD 57300 final report.

    SciTech Connect (OSTI)

    de Boer, Maarten Pieter; Maboudian, Roya (University of California at Berkeley, Berkeley, CA.)

    2004-12-01T23:59:59.000Z

    Two major research areas pertinent to microelectromechanical systems (MEMS) materials and material surfaces were explored and developed in this 5-year PECASE LDRD project carried out by Professor Roya Maboudian and her collaborators at the University of California at Berkeley. In the first research area, polycrystalline silicon carbide (poly-SiC) was developed as a structural material for MEMS. This material is potentially interesting for MEMS because compared to polycrystalline silicon (polysilicon), the structural material in Sandia National Laboratories' SUMMiTV process, it may exhibit high wear resistance, high temperature operation and a high Young's modulus to density ratio. Each of these characteristics may extend the usefulness of MEMS in Sandia National Laboratories' applications. For example, using polycrystalline silicon, wear is an important issue in microengines, temperature degradation is of concern in thermal actuators and the characteristics of resonators can be extended with the same lithography technology. Two methods of depositing poly-SiC from a 1,3-disilabutane source at 650 C to 800 C by low-pressure chemical vapor deposition (LPCVD) were demonstrated. These include a blanket method in which the material is made entirely out of poly-SiC and a method to coat previously released and fabricated polysilicon MEMS. This deposition method is much simpler to use than previous methods such as high temperature LPCVD and atmospheric CVD. Other major processing issues that were surmounted in this LDRD with the poly-SiC film include etching, doping, and residual strain control. SiC is inert and as such is notoriously difficult to etch. Here, an HBr-based chemistry was demonstrated for the first time to make highly selective etching of SiC at high etch rates. Nitrogen was incorporated from an NH3 gas source, resulting in high conductivity films. Residual strain and strain gradient were shown to depend on deposition parameters, and can be made negative or positive. The tribology of poly-SiC was also investigated. Much improved release stiction and in-use stiction performance relative to polysilicon MEMS was found. Furthermore, wear of poly-SiC-coated MEMS was much reduced relative to uncoated polysilicon MEMS. A prototype baseline process flow now exists to produce poly-SiC in the Berkeley Sensor and Actuator (BSAC) facility. In the second project, galvanic deposition of metals onto polysilicon surfaces has been developed. The possible applications include reflective and optical coatings for optical MEMS, microswitches and microrelays for radio frequency MEMS and catalytic surfaces for microchemical reactors. In contrast to electroless deposition, galvanic displacement deposition requires no prior activation of the surface and is truly selective to silicon surfaces. This approach was used to deposit copper, gold and rhodium onto polysilicon MEMS. A method to study the adhesion of these metals to polysilicon was developed. It was also shown that the surfaces could be rendered hydrophobic by applying thiol-based self-assembled monolayers. This procedure also lowered their surface energy to {approx}3 {micro}J/m{sup 2}, consistent with monolayer-coated polysilicon MEMS.

  20. SP-100 coated-particle fuel development. Phase I. Final report

    SciTech Connect (OSTI)

    Not Available

    1983-03-01T23:59:59.000Z

    This document is the final report of Phase I of the SP-100 Coated-Particle Fuel Development Program conducted by GA Technologies Inc. for the US Department of Energy under contract DE-AT03-82SF11690. The general objective of the study conducted between September and December 1982 was to evaluate coated-particle type fuel as an alternate or backup fuel to the UO/sub 2/ tile-and-fin arrangement currently incorporated into the reference design of the SP-100 reactor core. This report presents and discusses the following topics in the order listed: the need for an alternative fuel for the SP-100 nuclear reactor; an abbreviated description of the reference and coated-particle fuel module concepts; the bases and results of the study and analysis leading to the preliminary design of a coated particle suitable for the SP-100 space power reactor; incorporation of the fuel particles into compacts and heat-pipe-cooled modules; initial efforts and plans to fabricate coated-particle fuel and fuel compacts; the design and performance of the proposed alternative core relative that of the reference fuel; and a summary of critical issues and conclusions consistent with the level of effort and duration of the study.

  1. Carbon nanotube coatings as chemical absorbers

    DOE Patents [OSTI]

    Tillotson, Thomas M.; Andresen, Brian D.; Alcaraz, Armando

    2004-06-15T23:59:59.000Z

    Airborne or aqueous organic compound collection using carbon nanotubes. Exposure of carbon nanotube-coated disks to controlled atmospheres of chemical warefare (CW)-related compounds provide superior extraction and retention efficiencies compared to commercially available airborne organic compound collectors. For example, the carbon nanotube-coated collectors were four (4) times more efficient toward concentrating dimethylmethyl-phosphonate (DMMP), a CW surrogate, than Carboxen, the optimized carbonized polymer for CW-related vapor collections. In addition to DMMP, the carbon nanotube-coated material possesses high collection efficiencies for the CW-related compounds diisopropylaminoethanol (DIEA), and diisopropylmethylphosphonate (DIMP).

  2. Advanced Fuels Campaign Cladding & Coatings Meeting Summary

    SciTech Connect (OSTI)

    Not Listed

    2013-03-01T23:59:59.000Z

    The Fuel Cycle Research and Development (FCRD) Advanced Fuels Campaign (AFC) organized a Cladding and Coatings operational meeting February 12-13, 2013, at Oak Ridge National Laboratory (ORNL). Representatives from the U.S. Department of Energy (DOE), national laboratories, industry, and universities attended the two-day meeting. The purpose of the meeting was to discuss advanced cladding and cladding coating research and development (R&D); review experimental testing capabilities for assessing accident tolerant fuels; and review industry/university plans and experience in light water reactor (LWR) cladding and coating R&D.

  3. Void forming pyrolytic carbon coating process

    DOE Patents [OSTI]

    Beatty, Ronald L. (Oak Ridge, TN); Cook, Jackie L. (Oak Ridge, TN)

    2000-01-01T23:59:59.000Z

    A pyrolytic carbon coated nuclear fuel particle and method of making it. The fuel particle has a core composed of a refractory compound of an actinide metal. The pyrolytic carbon coating surrounds the core so as to provide a void volume therebetween. The coating has an initial density of no greater than 1.45 grams/cm.sup.3 and an anisotropy factor than 3.0 and a final density upon heat treatment above about 2000.degree. C. of greater than 1.7 grams/cm.sup.3 and an anisotropy factor greater than 5.

  4. Dynamic Line Rating: Research and Policy Evaluation

    SciTech Connect (OSTI)

    Jake P. Gentle; Kurt S. Myers; Michael R. West

    2014-07-01T23:59:59.000Z

    Dynamic Line Rating (DLR) is a smart grid technology that allows the rating of electrical conductors to be increased based on local weather conditions. Overhead lines are conventionally given a conservative rating based on worst case scenarios. We demonstrate that observing the conditions in real time leads to additional capacity and safer operation. This paper provides a report of a pioneering scheme in the United States of America in which DLR has been applied. Thereby, we demonstrate that observing the local weather conditions in real time leads to additional capacity and safer operation. Secondly, we discuss limitations involved. In doing so, we arrive at novel insights which will inform and improve future DLR projects. Third, we provide a policy background and discussion to clarify the technology’s potential and identifies barriers to the imminent adoption of dynamic line rating systems. We provide suggestions for regulatory bodies about possible improvements in policy to encourage adoption of this beneficial technology.

  5. Dynamics of polymer film formation during spin coating

    SciTech Connect (OSTI)

    Mouhamad, Y.; Clarke, N.; Jones, R. A. L.; Geoghegan, M., E-mail: geoghegan@sheffield.ac.uk [Department of Physics and Astronomy, The University of Sheffield, Hicks Building, Hounsfield Road, Sheffield S3 7RH (United Kingdom); Mokarian-Tabari, P. [Materials Research Group, Department of Chemistry and the Tyndall National Institute, University College Cork, Cork (Ireland)

    2014-09-28T23:59:59.000Z

    Standard models explaining the spin coating of polymer solutions generally fail to describe the early stages of film formation, when hydrodynamic forces control the solution behavior. Using in situ light scattering alongside theoretical and semi-empirical models, it is shown that inertial forces (which initially cause a vertical gradient in the radial solvent velocity within the film) play a significant role in the rate of thinning of the solution. The development of thickness as a function of time of a solute-free liquid (toluene) and a blend of polystyrene and poly(methyl methacrylate) cast from toluene were fitted to different models as a function of toluene partial pressure. In the case of the formation of the polymer blend film, a concentration-dependent (Huggins) viscosity formula was used to account for changes in viscosity during spin coating. A semi-empirical model is introduced, which permits calculation of the solvent evaporation rate and the temporal evolution of the solute volume fraction and solution viscosity.

  6. Apparatus and method for depositing coating onto porous substrate

    DOE Patents [OSTI]

    Isenberg, A.O.; Zymboly, G.E.

    1986-09-02T23:59:59.000Z

    Disclosed is an apparatus for forming a chemically vapor deposited coating on a porous substrate where oxygen from a first gaseous reactant containing a source of oxygen permeates through the pores of the substrate to react with a second gaseous reactant that is present on the other side of the substrate. The apparatus includes means for controlling the pressure and flow rate of each gaseous reactant, a manometer for measuring the difference in pressure between the gaseous reactants on each side of the substrate, and means for changing the difference in pressure between the gaseous reactants. Also disclosed is a method of detecting and closing cracks in the coating by reducing the pressure difference between the two gaseous reactants whenever the pressure difference falls suddenly after gradually rising, then again increasing the pressure difference on the two gases. The attack by the by-products of the reaction on the substrate are reduced by maintaining the flow rate of the first reactant through the pores of the substrate. 1 fig.

  7. Apparatus and method for depositing coating onto porous substrate

    DOE Patents [OSTI]

    Isenberg, Arnold O. (Forest Hills Boro, PA); Zymboly, Gregory E. (Penn Hills Township, Allegheny County, PA)

    1986-01-01T23:59:59.000Z

    Disclosed is an apparatus for forming a chemically vapor deposited coating on a porous substrate where oxygen from a first gaseous reactant containing a source of oxygen permeates through the pores of the substrate to react with a second gaseous reactant that is present on the other side of the substrate. The apparatus includes means for controlling the pressure and flow rate of each gaseous reactant, a manometer for measuring the difference in pressure between the gaseous reactants on each side of the substrate, and means for changing the difference in pressure between the gaseous reactants. Also disclosed is a method of detecting and closing cracks in the coating by reducing the pressure difference between the two gaseous reactants whenever the pressure difference falls suddenly after gradually rising, then again increasing the pressure difference on the two gases. The attack by the by-products of the reaction on the substrate are reduced by maintaining the flow rate of the first reactant through the pores of the substrate.

  8. Measure Guideline: Transitioning from Three-Coat Stucco to One-Coat Stucco with EPS

    SciTech Connect (OSTI)

    Brozyna, K.; Davis, G.; Rapport, A.

    2012-04-01T23:59:59.000Z

    This Measure Guideline has been developed to help builders transition from using a traditional three-coat stucco wall-cladding system to a one-coat stucco wall-cladding system with expanded polystyrene (EPS) insulated sheathing. The three-coat system uses a base layer, a fill layer, and a finish layer. The one-coat system maintains the look of a traditional stucco system but uses only a base layer and a finish coat over EPS insulation that achieves higher levels of energy efficiency. Potential risks associated with the installation of a one-coat stucco system are addressed in terms of design, installation, and warranty concerns such as cracking and delamination, along with mitigation strategies to reduce these risks.

  9. A Generic Approach to Coat Carbon Nanotubes With Nanoparticles

    E-Print Network [OSTI]

    Chen, Junhong

    A Generic Approach to Coat Carbon Nanotubes With Nanoparticles for Potential Energy Applications coated with nanoparticles of multiple materials to realize the multicomponent coating. High resolution.1115/1.2787026 Keywords: carbon nanotubes, nanoparticles, electrostatic force directed assembly, coating, size selection

  10. Shape Memory Assisted Self-Healing Coating Xiaofan Luo

    E-Print Network [OSTI]

    Mather, Patrick T.

    Shape Memory Assisted Self-Healing Coating Xiaofan Luo and Patrick T. Mather* Department and characterization of new shape memory assisted self- healing (SMASH) coatings. The coatings feature a phase in a shape memory epoxy matrix. Mechanical damage to the coating can be self-healed via heating, which

  11. Calibration and Rating of Photovoltaics: Preprint

    SciTech Connect (OSTI)

    Emery, K.

    2012-06-01T23:59:59.000Z

    Rating the performance of photovoltaic (PV) modules is critical to determining the cost per watt, and efficiency is useful to assess the relative progress among PV concepts. Procedures for determining the efficiency for PV technologies from 1-sun to low concentration to high concentration are discussed. We also discuss the state of the art in primary and secondary calibration of PV reference cells used by calibration laboratories around the world. Finally, we consider challenges to rating PV technologies and areas for improvement.

  12. Method for improving the oxidation-resistance of metal substrates coated with thermal barrier coatings

    DOE Patents [OSTI]

    Thompson, Anthony Mark (Niskayuna, NY); Gray, Dennis Michael (Delanson, NY); Jackson, Melvin Robert (Niskayuna, NY)

    2002-01-01T23:59:59.000Z

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  13. Sol-gel antireflective coating on plastics

    DOE Patents [OSTI]

    Ashley, C.S.; Reed, S.T.

    1988-01-26T23:59:59.000Z

    An antireflection film made from reliquified sol-gel hydrolyzation, condensation polymeric reaction product of a silicon, alkoxides and/or metal alkoxides, or mixtures thereof. The film is particularly useful for coating plastics.

  14. Sol-gel antireflective coating on plastics

    DOE Patents [OSTI]

    Ashley, Carol S. (Albuquerque, NM); Reed, Scott T. (Albuquerque, NM)

    1990-01-01T23:59:59.000Z

    An antireflection film made from a reliquified sol-gel hydrolyzation, condensation polymeric reaction product of a silicon, alkoxides and/or metal alkoxides, or mixtures thereof. The film is particularly useful for coating plastics.

  15. SELECTIVE ABSORBER COATED FOILS FOR SOLAR COLLECTORS

    E-Print Network [OSTI]

    Lampert, Carl M.

    2013-01-01T23:59:59.000Z

    of 1977 Flat Plate Solar Collector Conference- USDOE," Wash.Second Coatings for Solar Collectors Symp. , 11 Winter Park,assuming the finisher and the collector manufacturer are not

  16. Thin film-coated polymer webs

    DOE Patents [OSTI]

    Wenz, Robert P. (Cottage Grove, MN); Weber, Michael F. (Shoreview, MN); Arudi, Ravindra L. (Woodbury, MN)

    1992-02-04T23:59:59.000Z

    The present invention relates to thin film-coated polymer webs, and more particularly to thin film electronic devices supported upon a polymer web, wherein the polymer web is treated with a purifying amount of electron beam radiation.

  17. Performance of Polymer Coatings Under Forming Conditions

    E-Print Network [OSTI]

    Purohit, Zalak

    2012-02-14T23:59:59.000Z

    Prepainted metal sheets being environment friendly and cost effective as compared to postpainted metal sheets, are widely used in construction, packaging, transportation and automotive industries. One of the key requirements for prepainted coatings...

  18. Nickel coated aluminum battery cell tabs

    DOE Patents [OSTI]

    Bucchi, Robert S.; Casoli, Daniel J.; Campbell, Kathleen M.; Nicotina, Joseph

    2014-07-29T23:59:59.000Z

    A battery cell tab is described. The battery cell tab is anodized on one end and has a metal coating on the other end. Battery cells and methods of making battery cell tabs are also described.

  19. Degradation Mechanisms and Development of Protective Coatings...

    Broader source: Energy.gov (indexed) [DOE]

    and Development of Protective Coatings for TES and HTF Containment Materials - F13 Q1 Corrosion in Very High-Temperature Molten Salt for Next Generation CSP Systems Direct s-CO2...

  20. OVERLAY COATINGS FOR GAS TURBINE AIRFOILS

    E-Print Network [OSTI]

    Boone, Donald H.

    2013-01-01T23:59:59.000Z

    of Supperalloys for Gas Turbine Engines, 11 J. Metals, Q,OVERLAY COATINGS FOR GAS TURBINE AIRFOILS Donald H. Boone1970, p. 545. R. Krutenat, Gas Turbine Materials Conference

  1. Conformal chemically resistant coatings for microflow devices

    DOE Patents [OSTI]

    Folta, James A.; Zdeblick, Mark

    2003-05-13T23:59:59.000Z

    A process for coating the inside surfaces of silicon microflow devices, such as electrophoresis microchannels, with a low-stress, conformal (uniform) silicon nitride film which has the ability to uniformly coat deeply-recessed cavities with, for example, aspect ratios of up to 40:1 or higher. The silicon nitride coating allows extended exposure to caustic solutions. The coating enables a microflow device fabricated in silicon to be resistant to all classes of chemicals: acids, bases, and solvents. The process involves low-pressure (vacuum) chemical vapor deposition. The ultra-low-stress silicon nitride deposition process allows 1-2 .mu.m thick films without cracks, and so enables extended chemical protection of a silicon microflow device against caustics for up to 1 year. Tests have demonstrated the resistance of the films to caustic solutions at both ambient and elevated temperatures to 65.degree. C.

  2. Neutron absorbing coating for nuclear criticality control

    DOE Patents [OSTI]

    Mizia, Ronald E. (Idaho Falls, ID); Wright, Richard N. (Idaho Falls, ID); Swank, William D. (Idaho Falls, ID); Lister, Tedd E. (Idaho Falls, ID); Pinhero, Patrick J. (Idaho Falls, ID)

    2007-10-23T23:59:59.000Z

    A neutron absorbing coating for use on a substrate, and which provides nuclear criticality control is described and which includes a nickel, chromium, molybdenum, and gadolinium alloy having less than about 5% boron, by weight.

  3. SELECTIVE ABSORBER COATED FOILS FOR SOLAR COLLECTORS

    E-Print Network [OSTI]

    Lampert, Carl M.

    2013-01-01T23:59:59.000Z

    p. 1080. AES Second Coatings for Solar Collectors Symp. , 11solar collector panels. Here the major consideration is whether the coatingcoating concept is to use heavy starting stock which might be suitable for direct fabrication of solar collector

  4. OVERLAY COATINGS FOR GAS TURBINE AIRFOILS

    E-Print Network [OSTI]

    Boone, Donald H.

    2013-01-01T23:59:59.000Z

    of Supperalloys for Gas Turbine Engines, 11 J. Metals, Q,FT4, JT9D and other gas turbines, and their use continues toOVERLAY COATINGS FOR GAS TURBINE AIRFOILS Donald H. Boone

  5. Using electroless nickel to coat reinforcing steel in chloride contaminated concrete

    SciTech Connect (OSTI)

    Sanchez, M.A.; Parra, L.A.; Perez, O.A.; Rincon, O. de [Univ. del Zulia, Maracaibo (Venezuela)

    1998-12-31T23:59:59.000Z

    This work is a study of the behavior of steel rebar coated by electroless nickel in chloride-contaminated concrete. The steel rebars were coated in an electroless nickel bath for 1, 2 and 3 hours. They were then subjected to heat treatment at 400 C for periods of 1, 2 and 3 hours. The nickel-coated rebars were embedded in concrete samples with NaCl concentrations at 0.00; 0.10; 0.15 and 0.20 %, based on concrete weight. Their behavior was evaluated by measurement of potentials, polarization resistance, potentiodynamic polarization curves, electrical resistance and visual inspection. Corrosion rates were less than 0.01 {micro}A/cm{sup 2} after 40 months` testing.

  6. Downdrag on bitumen-coated piles

    E-Print Network [OSTI]

    Bush, Randall Keith

    1991-01-01T23:59:59.000Z

    DOWNDRAG ON BITUMEN-COATED PILES A Thesis by RANDALL KEITH BUSH Submitted to the Office of Graduate Studies of Texas A8 M University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE December 1991 Major Subject...: Civil Engineering DOWNDRAG ON BITUMEN-COATED PILES A Thesis by RANDALL KEITH BUSH Approved as to style and content by: Jean-Louis Briaud (Chair of Committee) Har M. Coyle (Member) Alan Letton (Member) James . P. Yao (Head of artment...

  7. Thermal sensor with an improved coating

    DOE Patents [OSTI]

    LaDelfe, Peter C. (Los Alamos, NM); Stotlar, Suzanne C. (Los Alamos, NM)

    1986-01-01T23:59:59.000Z

    The disclosure is directed to an apparatus for detecting radiation having wavelengths from about 0.4 .mu.m to about 5.6 .mu.m. An optical coating is applied to a thermal sensor that is normally transparent to radiation with such wavelengths. The optical coating is thin and light and includes a modifier and an absorber. The thermal sensor can be a pyroelectric detector such as strontium barium niobate.

  8. Progress to Develop an Advanced Solar-Selective Coating

    SciTech Connect (OSTI)

    Kennedy, C. E.

    2008-03-01T23:59:59.000Z

    The progress to develop a durable advanced solar-selective coating will be described. Experimental work has focused on modeling high-temperature, solar-selective coatings; depositing the individual layers and modeled coatings; measuring the optical, thermal, morphology, and compositional properties and using the data to validate the modeled and deposited properties; re-optimizing the coating; and testing the coating performance and durability.

  9. Coating Equipment And Media news item relating to http://www.eurekamagazine.co.uk/article/16476/Polymer-coatings-he... 1 of 1 2/6/09 10:34 AM

    E-Print Network [OSTI]

    Braun, Paul

    coating and into the steel substrate using a razor blade. The samples were then immersed in a salt no visual evidence of corrosion even after 120 hours of exposure. Author Tom Shelley Supporting Information Aero Sekur re-entry module passes test Metafuse technology showcased at `Designing in Plastics' New

  10. Tribological behavior of Ti-Al-Si-C-N hard coatings deposited by hybrid arc-enhanced magnetron sputtering

    SciTech Connect (OSTI)

    Wu Guizhi; Ma Shengli; Xu Kewei; Chu, Paul K [State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an 710049 (China); Department of Physics and Materials Science, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon (Hong Kong)

    2012-03-15T23:59:59.000Z

    Ti-Al-Si-C-N hard coatings are deposited on high speed steel by hybrid arc-enhanced magnetron sputtering, and the hardness, adhesion, and tribological behavior are studied. On account of the nanocomposite structure, the coatings possess hardness of more than 30 GPa. Failure of the coating during the scratch test is due to the buckling and wedge spallation failure mechanism. Compared to Ti-Al-Si-N, the presence of C in the Ti-Al-Si-C-N coatings leads to reduced friction coefficient and wear rate, indicating effective lubrication rendered by amorphous C. According to the wear tracks examined by scanning electron microscopy, the wear mechanism can be explained by plowing abrasion.

  11. Optical coatings of variable refractive index and high laser-resistance from physical-vapor-deposited perfluorinated amorphous polymer

    DOE Patents [OSTI]

    Chow, R.; Loomis, G.E.; Thomas, I.M.

    1999-03-16T23:59:59.000Z

    Variable index optical single-layers, optical multilayer, and laser-resistant coatings were made from a perfluorinated amorphous polymer material by physical vapor deposition. This was accomplished by physically vapor depositing a polymer material, such as bulk Teflon AF2400, for example, to form thin layers that have a very low refractive index (ca. 1.10--1.31) and are highly transparent from the ultra-violet through the near infrared regime, and maintain the low refractive index of the bulk material. The refractive index can be varied by simply varying one process parameter, either the deposition rate or the substrate temperature. The thus forming coatings may be utilized in anti-reflectors and graded anti-reflection coatings, as well as in optical layers for laser-resistant coatings at optical wavelengths of less than about 2000 nm. 2 figs.

  12. Optical coatings of variable refractive index and high laser-resistance from physical-vapor-deposited perfluorinated amorphous polymer

    DOE Patents [OSTI]

    Chow, Robert (Livermore, CA); Loomis, Gary E. (Livermore, CA); Thomas, Ian M. (Livermore, CA)

    1999-01-01T23:59:59.000Z

    Variable index optical single-layers, optical multilayer, and laser-resistant coatings were made from a perfluorinated amorphous polymer material by physical vapor deposition. This was accomplished by physically vapor depositing a polymer material, such as bulk Teflon AF2400, for example, to form thin layers that have a very low refractive index (.about.1.10-1.31) and are highly transparent from the ultra-violet through the near infrared regime, and maintain the low refractive index of the bulk material. The refractive index can be varied by simply varying one process parameter, either the deposition rate or the substrate temperature. The thus forming coatings may be utilized in anti-reflectors and graded anti-reflection coatings, as well as in optical layers for laser-resistant coatings at optical wavelengths of less than about 2000 nm.

  13. HIGH-PERFORMANCE COATING MATERIALS

    SciTech Connect (OSTI)

    SUGAMA,T.

    2007-01-01T23:59:59.000Z

    Corrosion, erosion, oxidation, and fouling by scale deposits impose critical issues in selecting the metal components used at geothermal power plants operating at brine temperatures up to 300 C. Replacing these components is very costly and time consuming. Currently, components made of titanium alloy and stainless steel commonly are employed for dealing with these problems. However, another major consideration in using these metals is not only that they are considerably more expensive than carbon steel, but also the susceptibility of corrosion-preventing passive oxide layers that develop on their outermost surface sites to reactions with brine-induced scales, such as silicate, silica, and calcite. Such reactions lead to the formation of strong interfacial bonds between the scales and oxide layers, causing the accumulation of multiple layers of scales, and the impairment of the plant component's function and efficacy; furthermore, a substantial amount of time is entailed in removing them. This cleaning operation essential for reusing the components is one of the factors causing the increase in the plant's maintenance costs. If inexpensive carbon steel components could be coated and lined with cost-effective high-hydrothermal temperature stable, anti-corrosion, -oxidation, and -fouling materials, this would improve the power plant's economic factors by engendering a considerable reduction in capital investment, and a decrease in the costs of operations and maintenance through optimized maintenance schedules.

  14. Microstructure, Processing, Performance Relationships for High Temperature Coatings

    SciTech Connect (OSTI)

    Thomas M. Lillo; Richard N. Wright; W. David Swank; D.C Haggard; Dennis C. Kunerth; Denis E. Clark

    2008-07-01T23:59:59.000Z

    HVOF coating have shown high resistance to corrosion in fossil energy applications and it is generally accepted that mechanical failure, e.g. cracking or spalling, ultimately will determine coating lifetime. The high velocity oxygen-fuel method (HVOF) of applying coatings is one of the most commercially viable and allows the control of various parameters including powder particle velocity and temperature which influence coating properties, such as residual stress, bond coat strength and microstructure. Methods of assessing the mechanical durability of coatings are being developed in order to explore the relationship between HVOF spraying parameters and the mechanical properties of the coating and coating bond strength. The room temperature mechanical strength, as well as the resistance of the coating to cracking/spalling during thermal transients, is of considerable importance. Eddy current, acoustic emission and thermal imaging methods are being developed to detect coating failure during thermal cycling tests and room temperature tensile tests. Preliminary results on coating failure of HVOF FeAl coatings on carbon steel, as detected by eddy current measurements during thermal cycling, are presented. The influence of HVOF coating parameters of iron aluminides - applied to more relevant structural steels, like 316 SS and Grade 91 steel, - on coating durability will be explored once reliable methods for identification of coating failure have been developed.

  15. Assessment of ceramic coatings for metal fuel melting crucible

    SciTech Connect (OSTI)

    Kim, Ki-Hwan; Song, Hoon; Kim, Jong-Hwan; Oh, Seok-Jin; Kim, Hyung-Tae; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Yuseong, Daejeon 305-600 (Korea, Republic of)

    2013-07-01T23:59:59.000Z

    The objective of this study is to develop a coating method and material for crucibles to prevent material interactions with the U-Zr/U-TRU-Zr fuels during the manufacturing of SFR fuels. Refractory coatings were applied to niobium substrates by vacuum plasma-spray coating method. Melt dipping tests conducted were the coated rods lowered into the fuel melt at 1600 C. degrees, and withdrawn and cooled outside the crucible in the inert atmosphere of the induction furnace. Melt dipping tests of the coated Nb rods indicated that plasma-sprayed Y{sub 2}O{sub 3} coating doesn't form significant reaction layer between fuel melt and coating layer. Melt dipping tests of the coated Nb rods showed that TiC, TaC, and Y{sub 2}O{sub 3} coatings exhibited the promising performance among other ceramic coatings. These materials could be promising candidate materials for the reusable melt crucible of metal fuel for SFR. In addition, in order to develop the vacuum plasma-spray coating method for re-usable crucible of metal fuel slugs to be overcome the issue of thermal expansion mismatch between coating material and crucible, various combinations of coating conditions were investigated to find the bonding effect on the substrate in pursuit of more effective ways to withstand the thermal stresses. It is observed that most coating methods maintained sound coating state in U-Zr melt. (authors)

  16. Robotic weld overlay coatings for erosion control. Final technical progress report, July 1992--July 1995

    SciTech Connect (OSTI)

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1995-10-15T23:59:59.000Z

    The erosion behavior of weld overlay coatings has been studied. Eleven weld overlay alloys were deposited on 1018 steel substrates using the plasma arc welding process and erosion tested at 400{degrees}C at 90{degrees} and 30{degrees} particle impact angles. The microstructure of each coating was characterized before erosion testing. A relative ranking of the coatings erosion resistance was developed by determining the steady state erosion rates. Ultimet, Inconel-625, and 316L SS coatings showed the best erosion resistance at both impact angles. It was found that weld overlays that exhibit good abrasion resistance did not show good erosion resistance. Erosion tests were also performed for selected wrought materials with chemical composition similar to weld overlays. Eroded surfaces of the wrought and weld alloys were examined by Scanning Electron Microscopy (SEM). Microhardness tests were performed on the eroded samples below the erosion surface to determine size of the plastically deformed region. It was found that one group of coatings experienced significant plastic deformation as a result of erosion while the other did not. It was also established that, in the steady state erosion regime, the size of the plastically deformed region is constant.

  17. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    SciTech Connect (OSTI)

    Sarin, V.; Mulpuri, R.; Auger, M. [Boston University, Boston, MA (United States) Manufacturing Engineering

    1996-04-20T23:59:59.000Z

    SiC based ceramics have been identified as the leading candidate materials for elevated temperature applications in harsh oxidation/corrosion environments. It has been established that a protective coating can be effectively used to avoid problems with excessive oxidation and hot corrosion. However, to date, no coating configuration has been developed that can withstand the rigorous requirements imposed by such applications. Chemical vapor deposited (CVD) mullite coatings due to their desirable properties of toughness, corrosion resistance, and good coefficient of thermal expansion match with SiC are being developed as a potential solution. Formation of mullite on ceramic substrates via chemical vapor deposition was investigated. Thermodynamic calculations performed on the AlCl{sub 3}- SiCl{sub 4}-CO{sub 2}-H{sub 2} system were used to construct equilibrium CVD phase diagrams. Through process optimization, crystalline CVD mullite coatings have been successfully grown on SiC and Si{sub 3}N{sub 4} substrates. Results from the thermodynamic analysis, process optimization, and effect of various process parameters on deposition rate and coating morphology are discussed.

  18. Stimulating Investment in Renewable Resources and Clean Coal Technology through a Carbon Tax:

    E-Print Network [OSTI]

    Nellie Zhao; Servia Rindfleish; Jay Foley; Jelena Pesic

    three tax rates. The substitution of clean coal technology for standard coal, which seems promising for

  19. EURODISPLAY 2002 631 P-64: A Comparative Study of Metal Oxide Coated Indium-tin Oxide Anodes

    E-Print Network [OSTI]

    EURODISPLAY 2002 631 P-64: A Comparative Study of Metal Oxide Coated Indium-tin Oxide Anodes and Technology Clear Water Bay, Kowloon, Hong Kong Abstract Indium-tin oxide anodes capped with certain oxides-emitting diodes (OLEDs). The oxides of tin, zinc, praseodymium, yttrium, gallium, terbium and titanium have been

  20. Suppression of Cobalt Dissolution from the LiCoO2 Cathodes with Various Metal-Oxide Coatings

    E-Print Network [OSTI]

    Park, Byungwoo

    and Engineering and Research Center for Energy Conversion and Storage, Seoul National University, Seoul, Korea b Department of Applied Chemistry, Kumoh National Institute of Technology, Gumi, Korea ZrO2-coated LiCoO2 due to its high energy density and good cycling-life performance. However, even though the theoretical

  1. Sandia National Laboratories: wind turbines produce rated power

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    wind turbines produce rated power Increasing the Scaled Wind Farm Technology Facility's Power Production On April 7, 2014, in Energy, Facilities, News, News & Events, Partnership,...

  2. Antioxidant content and market quality of pepper (Capsicum annuum) fruit as affected by cultivar, minimal processing, modified atmosphere packaging and edible coatings

    E-Print Network [OSTI]

    Hernandez-Brenes, Carmen

    1996-01-01T23:59:59.000Z

    ) December 1996 Major Subject: Food Science & Technology ABSTRACT Antioxidant Content and Market Quality of Pepper (Capsicum annuum) Fruit as Affected by Cultivar, Minirgal Processing, Modified Atmosphere Packaging and Edible Coatings. (December 1996...ANTIOXIDANT CONTENT AND MARKET QUALITY OF PEPPER (Capsicum auuuum) FRUIT AS AFFECTED BY CULTIVAR, MINIMAL PROCESSING, MODIFIED ATMOSPHERE PACKAGING AND EDIBLE COATINGS A Thesis by C~ HERNANDEZ-BRENES Submitted to the Office of Graduate Studies...

  3. Development of Improved Models and Designs for Coated-Particle Gas Reactor Fuels -- Final Report under the International Nuclear Energy Research Initiative (I-NERI)

    SciTech Connect (OSTI)

    David Petti; Philippe Martin; Mayeul Phélip; Ronald Ballinger; Petti does not have NT account

    2004-12-01T23:59:59.000Z

    The objective of this INERI project was to develop improved fuel behavior models for gas reactor coated-particle fuels and to explore improved coated-particle fuel designs that could be used reliably at very high burnups and potentially in gas-cooled fast reactors. Project participants included the Idaho National Engineering Laboratory (INEEL), Centre Étude Atomique (CEA), and the Massachusetts Institute of Technology (MIT). To accomplish the project objectives, work was organized into five tasks.

  4. Technical evaluation of Russian aircraft stealth coating and structural materials

    SciTech Connect (OSTI)

    Gac, F.D.; Young, A.T. Jr.; Migliori, A.

    1996-10-01T23:59:59.000Z

    Treating aircraft, missiles, and ships with materials that absorb electromagnetic energy continues to be an important technique for reducing a vehicle`s radar cross section (RCS) and improving tis combat effectiveness and survivability. Work at the Russian Scientific Center for Applied Problems in Electrodynamics (SCAPE) has produced and experimentally validated an accurate predictor of the interaction of electromagnetic radiation with discontinuous composite materials consisting of magnetic and/or dielectric particles dispersed in a non-conductive matrix (i.e. percolation systems). The primary purpose of this project was to analyze rf-absorbing coatings and validate manufacturing processes associated with the Russian percolation system designs. An additional objective was to apply the percolation methodology toward a variety of civilian applications by transferring the technology to US industry.

  5. METAL FOILS FOR DIRECT APPLICATION OF ABSORBER COATINGS ON SOLAR COLLECTORS

    E-Print Network [OSTI]

    Lampert, Carl M.

    2011-01-01T23:59:59.000Z

    for Depositing Solar Collector Coatings". Proceedings of theSymposium on Coatings for Solar Collectors, . Louis,'MO,OF ABSORBER COATINGS ON SOLAR COLLECTORS Carl M. Lampert

  6. METAL FOILS FOR DIRECT APPLICATION OF ABSORBER COATINGS ON SOLAR COLLECTORS

    E-Print Network [OSTI]

    Lampert, Carl M.

    2011-01-01T23:59:59.000Z

    of the AES Coatings for Solar Collectors Symposium. Atlanta.Sputtering for Depositing Solar Collector Coatings".Symposium on Coatings for Solar Collectors, . Louis,'MO,

  7. Analysis of Wear Mechanisms in Low Friction, Nanocomposite AlMgB14-TiB2 Coatings

    SciTech Connect (OSTI)

    Cook, Bruce A [Ames Laboratory; Harringa, J [Ames Laboratory; Anderegg, A [Ames Laboratory; Russell, A M [Iowa State University; Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Higdon, Clifton [Eaton Corporation; Elmoursi, Alaa A [Eaton Corporation

    2010-01-01T23:59:59.000Z

    Recent developments in coating science and technology offer new opportunities to enhance the energy-efficiency and performance of industrial machinery such as hydraulic fluid pumps and motors. The lubricated friction and wear characteristics of two wear-resistant coatings, diamond-like carbon and a nanocomposite material based on AlMgB{sub 14}-50 vol.% TiB{sub 2}, were compared in pin-on-disk tribotests using Mobil DTE-24{trademark} oil as the lubricant. In each case, the pins were fixed 9.53 mm diameter spheres of AISI 52100 steel, the load was 10 N, and the speed 0.5 m/s in all tests. Average steady-state friction coefficient values of 0.10 and 0.08 were measured for the DLC and nanocomposite, respectively. The coatings and their 52100 steel counterfaces were analyzed after the tests by X-ray photoelectron and Auger spectroscopy for evidence of material transfer or tribo-chemical reactions. The low-friction behavior of the boride nanocomposite coating is due to the formation of lubricative boric acid, B(OH){sub 3}. In contrast, the low-friction behavior of the DLC coating is related to the relatively low dielectric constant of the oil-based lubricant, leading to desorption of surface hydrogen from the coating.

  8. Tribological behavior of near-frictionless carbon coatings in high- and low-sulfur diesel fuels.

    SciTech Connect (OSTI)

    Alzoubi, M. F.; Ajayi, O. O.; Eryilmaz, O. L.; Ozturk, O.; Erdemir, A.; Fenske, G.

    2000-01-19T23:59:59.000Z

    The sulfur content in diesel fuel has a significant effect on diesel engine emissions, which are currently subject to environmental regulations. It has been observed that engine particulate and gaseous emissions are directly proportional to fuel sulfur content. With the introduction of low-sulfur fuels, significant reductions in emissions are expected. The process of sulfur reduction in petroleum-based diesel fuels also reduces the lubricity of the fuel, resulting in premature failure of fuel injectors. Thus, another means of preventing injector failures is needed for engines operating with low-sulfur diesel fuels. In this study, the authors evaluated a near-frictionless carbon (NFC) coating (developed at Argonne National Laboratory) as a possible solution to the problems associated with fuel injector failures in low-lubricity fuels. Tribological tests were conducted with NFC-coated and uncoated H13 and 52100 steels lubricated with high- and low- sulfur diesel fuels in a high-frequency reciprocating test machine. The test results showed that the NFC coatings reduced wear rates by a factor of 10 over those of uncoated steel surfaces. In low-sulfur diesel fuel, the reduction in wear rate was even greater (i.e., by a factor of 12 compared to that of uncoated test pairs), indicating that the NFC coating holds promise as a potential solution to wear problems associated with the use of low-lubricity diesel fuels.

  9. Smokeless Control of Flare Steam Flow Rate

    E-Print Network [OSTI]

    Agar, J.; Balls, B. W.

    1979-01-01T23:59:59.000Z

    the First Industrial Energy Technology Conference Houston, TX, April 22-25, 1979 FLARE GAS FLOW RATE MEASUREMENT "Accurate measurement of the very low flow rates which are normally present is very difficult" 0, p 15-8). "It is generally considered too...-04-91 Proceedings from the First Industrial Energy Technology Conference Houston, TX, April 22-25, 1979 to calibration conditions. Turndown is 40:1 and pressure loss is negligible. APPLICATION FLOW RATE The mass flow meter described has been applied to a wide...

  10. Superhydrophobic Surface Coatings for Microfluidics and MEMs.

    SciTech Connect (OSTI)

    Branson, Eric D.; Singh, Seema [Sandia National Laboratories, Livermore, CA] [Sandia National Laboratories, Livermore, CA; Houston, Jack E.; van Swol, Frank B.; Brinker, C. Jeffrey

    2006-11-01T23:59:59.000Z

    Low solid interfacial energy and fractally rough surface topography confer to Lotus plants superhydrophobic (SH) properties like high contact angles, rolling and bouncing of liquid droplets, and self-cleaning of particle contaminants. This project exploits the porous fractal structure of a novel, synthetic SH surface for aerosol collection, its self-cleaning properties for particle concentration, and its slippery nature 3 to enhance the performance of fluidic and MEMS devices. We propose to understand fundamentally the conditions needed to cause liquid droplets to roll rather than flow/slide on a surface and how this %22rolling transition%22 influences the boundary condition describing fluid flow in a pipe or micro-channel. Rolling of droplets is important for aerosol collection strategies because it allows trapped particles to be concentrated and transported in liquid droplets with no need for a pre-defined/micromachined fluidic architecture. The fluid/solid boundary condition is important because it governs flow resistance and rheology and establishes the fluid velocity profile. Although many research groups are exploring SH surfaces, our team is the first to unambiguously determine their effects on fluid flow and rheology. SH surfaces could impact all future SNL designs of collectors, fluidic devices, MEMS, and NEMS. Interfaced with inertial focusing aerosol collectors, SH surfaces would allow size-specific particle populations to be collected, concentrated, and transported to a fluidic interface without loss. In microfluidic systems, we expect to reduce the energy/power required to pump fluids and actuate MEMS. Plug-like (rather than parabolic) velocity profiles can greatly improve resolution of chip-based separations and enable unprecedented control of concentration profiles and residence times in fluidic-based micro-reactors. Patterned SH/hydrophilic channels could induce mixing in microchannels and enable development of microflow control elements. Acknowledgements This work was funded by Sandia National Laboratory's Laboratory Directed Research & Development program (LDRD). Some coating processes were conducted in the cleanroom facility located at the University of New Mexico's Center for High Technology Materials (CHTM). SEM images were performed at UNM's Center for Micro-Engineering on equipment funded by a NSF New Mexico EPSCoR grant. 4

  11. Chlorite Dissolution Rates

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Carroll, Susan

    Spreadsheets provides measured chlorite rate data from 100 to 300C at elevated CO2. Spreadsheet includes derived rate equation.

  12. Chlorite Dissolution Rates

    SciTech Connect (OSTI)

    Carroll, Susan

    2013-07-01T23:59:59.000Z

    Spreadsheets provides measured chlorite rate data from 100 to 300C at elevated CO2. Spreadsheet includes derived rate equation.

  13. The Interest Rate Conundrum

    E-Print Network [OSTI]

    Craine, Roger; Martin, Vance L.

    2009-01-01T23:59:59.000Z

    Flows and US Interest Rates,” NBER Working Paper No 12560. [Working Paper # 2008 -03 The Interest Rate Conundrum Roger

  14. Nanotechnology has variously been described as a transformative technology, an enabling technology, and the next technological

    E-Print Network [OSTI]

    Moeck, Peter

    Nanotechnology has variously been described as a transformative technology, an enabling technology nanotechnology having a significant impact on society over the coming decades. However, enthusiasm over the rate. As nanotechnology moves toward widespread commercialization, not only is the debate over preventing adverse

  15. Department of Engineering Technology Technology Education

    E-Print Network [OSTI]

    Bieber, Michael

    Department of Engineering Technology Technology Education A Teacher Education Program New Jersey Institute of Technology #12;WHAT WILL YOU LEARN? Technology teachers teach problem-based learning utilizing math, science and technology principles. Technological studies involve students: · Designing

  16. Development of wear resistant ceramic coatings for diesel engine components

    SciTech Connect (OSTI)

    Haselkorn, M.H. (Caterpillar, Inc., Peoria, IL (United States))

    1992-04-01T23:59:59.000Z

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  17. Review of encapsulation technologies

    SciTech Connect (OSTI)

    Shaulis, L.

    1996-09-01T23:59:59.000Z

    The use of encapsulation technology to produce a compliant waste form is an outgrowth from existing polymer industry technology and applications. During the past 12 years, the Department of Energy (DOE) has been researching the use of this technology to treat mixed wastes (i.e., containing hazardous and radioactive wastes). The two primary encapsulation techniques are microencapsulation and macroencapsulation. Microencapsulation is the thorough mixing of a binding agent with a powdered waste, such as incinerator ash. Macroencapsulation coats the surface of bulk wastes, such as lead debris. Cement, modified cement, and polyethylene are the binding agents which have been researched the most. Cement and modified cement have been the most commonly used binding agents to date. However, recent research conducted by DOE laboratories have shown that polyethylene is more durable and cost effective than cements. The compressive strength, leachability, resistance to chemical degradation, etc., of polyethylene is significantly greater than that of cement and modified cement. Because higher waste loads can be used with polyethylene encapsulant, the total cost of polyethylene encapsulation is significantly less costly than cement treatment. The only research lacking in the assessment of polyethylene encapsulation treatment for mixed wastes is pilot and full-scale testing with actual waste materials. To date, only simulated wastes have been tested. The Rocky Flats Environmental Technology Site had planned to conduct pilot studies using actual wastes during 1996. This experiment should provide similar results to the previous tests that used simulated wastes. If this hypothesis is validated as anticipated, it will be clear that polyethylene encapsulation should be pursued by DOE to produce compliant waste forms.

  18. Distributed Energy Technology Characterization (Desiccant Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Characterization (Desiccant Technologies), January 2004 Distributed Energy Technology Characterization (Desiccant Technologies), January 2004 The purpose of this report is to...

  19. Vehicle Technologies Office: 2014 Electric Drive Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electric Drive Technologies Annual Progress Report Vehicle Technologies Office: 2014 Electric Drive Technologies Annual Progress Report The Electric Drive Technologies research and...

  20. Glass/ceramic coatings for implants

    DOE Patents [OSTI]

    Tomsia, Antoni P. (Pinole, CA); Saiz, Eduardo (Berkeley, CA); Gomez-Vega, Jose M. (Nagoya, JP); Marshall, Sally J. (Larkspur, CA); Marshall, Grayson W. (Larkspur, CA)

    2011-09-06T23:59:59.000Z

    Glass coatings on metals including Ti, Ti6A14V and CrCo were prepared for use as implants. The composition of the glasses was tailored to match the thermal expansion of the substrate metal. By controlling the firing atmosphere, time, and temperature, it was possible to control the reactivity between the glass and the alloy and to fabricate coatings (25-150 .mu.m thick) with excellent adhesion to the substrate. The optimum firing temperatures ranged between 800 and 840.degree. C. at times up to 1 min in air or 15 min in N.sub.2. The same basic technique was used to create multilayered coatings with concentration gradients of hydroxyapatite (HA) particles and SiO.sub.2.

  1. Figure correction of multilayer coated optics

    DOE Patents [OSTI]

    Chapman; Henry N. (Livermore, CA), Taylor; John S. (Livermore, CA)

    2010-02-16T23:59:59.000Z

    A process is provided for producing near-perfect optical surfaces, for EUV and soft-x-ray optics. The method involves polishing or otherwise figuring the multilayer coating that has been deposited on an optical substrate, in order to correct for errors in the figure of the substrate and coating. A method such as ion-beam milling is used to remove material from the multilayer coating by an amount that varies in a specified way across the substrate. The phase of the EUV light that is reflected from the multilayer will be affected by the amount of multilayer material removed, but this effect will be reduced by a factor of 1-n as compared with height variations of the substrate, where n is the average refractive index of the multilayer.

  2. Method of fabricating boron containing coatings

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Jankowski, Alan F. (Livermore, CA)

    1999-01-01T23:59:59.000Z

    Hard coatings are fabricated from boron nitride, cubic boron nitride, and multilayer boron/cubic boron nitride, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron is formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/cubic boron nitride, is produced by depositing alternate layers of boron and cubic boron nitride, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be discrete or of a blended or graded composition.

  3. Method of fabricating boron containing coatings

    DOE Patents [OSTI]

    Makowiecki, D.M.; Jankowski, A.F.

    1999-04-27T23:59:59.000Z

    Hard coatings are fabricated from boron nitride, cubic boron nitride, and multilayer boron/cubic boron nitride, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron is formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/cubic boron nitride, is produced by depositing alternate layers of boron and cubic boron nitride, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be discrete or of a blended or graded composition. 3 figs.

  4. Passivation coating for flexible substrate mirrors

    DOE Patents [OSTI]

    Tracy, C. Edwin (Golden, CO); Benson, David K. (Golden, CO)

    1990-01-01T23:59:59.000Z

    A protective diffusion barrier for metalized mirror structures is provided by a layer or coating of silicon nitride which is a very dense, transparent, dielectric material that is impervious to water, alkali, and other impurities and corrosive substances that typically attack the metal layers of mirrors and cause degradation of the mirrors' reflectivity. The silicon nitride layer can be deposited on the substrate before metal deposition thereon to stabilize the metal/substrate interface, and it can be deposited over the metal to encapsulate it and protect the metal from corrosion or other degradation. Mirrors coated with silicon nitride according to this invention can also be used as front surface mirrors. Also, the silver or other reflective metal layer on mirrors comprising thin, lightweight, flexible substrates of metal or polymer sheets coated with glassy layers can be protected with silicon nitride according to this invention.

  5. Multilayer ultra-high-temperature ceramic coatings

    DOE Patents [OSTI]

    Loehman, Ronald E. (Albuquerque, NM); Corral, Erica L. (Tucson, AZ)

    2012-03-20T23:59:59.000Z

    A coated carbon-carbon composite material with multiple ceramic layers to provide oxidation protection from ultra-high-temperatures, where if the carbon-carbon composite material is uninhibited with B.sub.4C particles, then the first layer on the composite material is selected from ZrB.sub.2 and HfB.sub.2, onto which is coated a layer of SiC coated and if the carbon-carbon composite material is inhibited with B.sub.4C particles, then protection can be achieved with a layer of SiC and a layer of either ZrB.sub.2 and HfB.sub.2 in any order.

  6. Reduced bleaching in organic nanofibers by bilayer polymer/oxide coating

    SciTech Connect (OSTI)

    Tavares, L.; Kjelstrup-Hansen, J.; Rubahn, H.-G. [NanoSyd, Mads Clausen Institute, University of Southern Denmark, Alsion 2, DK-6400 Soenderborg (Denmark); Sturm, H. [Federal Institute for Materials Research and Testing (BAM), Unter den Eichen 87, D-12205 Berlin (Germany)

    2010-05-15T23:59:59.000Z

    Para-hexaphenylene (p-6P) molecules exhibit a characteristic photoinduced reaction (bleaching) resulting in a decrease in luminescence intensity upon UV light exposure, which could render the technological use of the nanofibers problematic. In order to investigate the photoinduced reaction in nanofibers, optical bleaching experiments have been performed by irradiating both pristine and coated nanofibers with UV light. Oxide coating materials (SiO{sub x} and Al{sub 2}O{sub 3}) were applied onto p-6P nanofibers. These treatments caused a reduction in the bleaching reaction but in addition, the nanofiber luminescence spectrum was significantly altered. It was observed that some polymer coatings [a statistical copolymer of tetrafluoroethylene and 2,2-bis-trifluoromethyl-4,5-difluoro-1,3-dioxole, P(TFE-PDD), and poly(methyl methacrylate), PMMA] do not interfere with the luminescence spectrum from the p-6P but are not effective in stopping the bleaching. Bilayer coatings with first a polymer material, which should work as a protection layer to avoid modifications of the p-6P luminescence spectrum, and second an oxide layer used as oxygen blocker were tested and it was found that a particular bilayer polymer/oxide combination results in a significant reduction in bleaching without affecting significantly the emission spectrum from the nanofibers.

  7. SYNTHESIS AND CHARACTERIZATION OF SMART FUNCTIONAL COATINGS BY CHEMICAL SOLUTION DEPOSITION METHODS

    SciTech Connect (OSTI)

    Mendez-Torres, A.

    2011-07-19T23:59:59.000Z

    New coating technology enables the fabrication of low cost structural health monitoring (SHM) and tamper indication devices that can be employed to strengthen national and international safeguards objectives. In particular, such innovations could serve the safeguards community by improving both the timeliness of detection and confidence in verification and monitoring. This work investigates the synthesis of functional surface coatings using chemical solutions deposition methods. Chemical solution deposition has recently received attention in the materials research community due to its unique advantages such as low temperature processing, high homogeneity of final products and the ability to fabricate materials with controlled surface properties and pore structures. The synthesis of functional coatings aimed at modifying the materials conductivity and optical properties was investigated by the incorporation of transition element (e.g. Cr{sup +3}) and rare earth (e.g. Er{sup +3}) serving as dopants in a polymer or gel matrix. The structural and morphological investigation of the as-deposited films was carried out using UV/Vis and photoluminescence (PL) spectroscopy. The as deposited coating was further investigated by scanning electron microscopy and energy dispersive x-ray microscopy.

  8. Technology '90

    SciTech Connect (OSTI)

    Not Available

    1991-01-01T23:59:59.000Z

    The US Department of Energy (DOE) laboratories have a long history of excellence in performing research and development in a number of areas, including the basic sciences, applied-energy technology, and weapons-related technology. Although technology transfer has always been an element of DOE and laboratory activities, it has received increasing emphasis in recent years as US industrial competitiveness has eroded and efforts have increased to better utilize the research and development resources the laboratories provide. This document, Technology '90, is the latest in a series that is intended to communicate some of the many opportunities available for US industry and universities to work with the DOE and its laboratories in the vital activity of improving technology transfer to meet national needs. Technology '90 is divided into three sections: Overview, Technologies, and Laboratories. The Overview section describes the activities and accomplishments of the DOE research and development program offices. The Technologies section provides descriptions of new technologies developed at the DOE laboratories. The Laboratories section presents information on the missions, programs, and facilities of each laboratory, along with a name and telephone number of a technology transfer contact for additional information. Separate papers were prepared for appropriate sections of this report.

  9. Production of porous coating on a prosthesis

    DOE Patents [OSTI]

    Sump, Kenneth R. (Richland, WA)

    1987-01-01T23:59:59.000Z

    Preselected surface areas of a prosthesis are covered by a blend of matching primary metallic particles and expendable particles. The particles are compressed and heated to assure that deformation and metallurgical bonding occurs between them and between the primary particles and the surface boundaries of the prosthesis. Porosity is achieved by removal of the expendable material. The result is a coating including discrete bonded particles separated by a network of interconnected voids presenting a homogeneous porous coating about the substrate. It has strength suitable for bone implant usage without intermediate adhesives, and adequate porosity to promote subsequent bone ingrowth.

  10. Optics and multilayer coatings for EUVL systems

    SciTech Connect (OSTI)

    Soufli, R; Bajt, S; Hudyma, R M; Taylor, J S

    2008-03-21T23:59:59.000Z

    EUV lithography (EUVL) employs illumination wavelengths around 13.5 nm, and in many aspects it is considered an extension of optical lithography, which is used for the high-volume manufacturing (HVM) of today's microprocessors. The EUV wavelength of illumination dictates the use of reflective optical elements (mirrors) as opposed to the refractive lenses used in conventional lithographic systems. Thus, EUVL tools are based on all-reflective concepts: they use multilayer (ML) coated optics for their illumination and projection systems, and they have a ML-coated reflective mask.

  11. Monolayer coated aerogels and method of making

    SciTech Connect (OSTI)

    Zemanian, Thomas Samuel (Richland, WA); Fryxell, Glen (Kennwick, WA); Ustyugov, Oleksiy A. (Spokane, WA)

    2006-03-28T23:59:59.000Z

    Aerogels having a monolayer coating are described. The aerogel and a monolayer forming precursor are provided in a supercritical fluid, whereupon the aerogel and the monolayer forming precursor are reacted in said supercritical fluid to form a covalent bond between the aerogel and the monolayer forming precursor. Suitable aerogels are ceramic oxides such as silica, alumina, aluminosilicate, and combinations thereof. Suitable monolayer forming precursors include alkyl silanes, chlorosilanes, boranes, chloroboranes, germanes, and combinations thereof. The method may also include providing a surface preparation agent such as water, or hydroetching an aerogel to enhance the coating of the monolayer.

  12. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    SciTech Connect (OSTI)

    Beardsley, M B

    2008-03-26T23:59:59.000Z

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  13. Special Coating Emission Control System At Goulds Pumps ITT Industries

    E-Print Network [OSTI]

    Caropolo, B.; Evans, T.

    The Clean Air Act Amendments of 1990 required significant changes for users of industrial paints and coatings. New York State requires users of highly volatile coatings to meet additional regulations, and apply for special permits and variances...

  14. Hydrogen permeable protective coating for a catalytic surface

    DOE Patents [OSTI]

    Liu, Ping (Irvine, CA); Tracy, C. Edwin (Golen, CO); Pitts, J. Roland (Lakewood, CO); Lee, Se-Hee (Lakewood, CO)

    2007-06-19T23:59:59.000Z

    A protective coating for a surface comprising a layer permeable to hydrogen, said coating being deposited on a catalyst layer; wherein the catalytic activity of the catalyst layer is preserved.

  15. Special Coating Emission Control System At Goulds Pumps ITT Industries 

    E-Print Network [OSTI]

    Caropolo, B.; Evans, T.

    2001-01-01T23:59:59.000Z

    The Clean Air Act Amendments of 1990 required significant changes for users of industrial paints and coatings. New York State requires users of highly volatile coatings to meet additional regulations, and apply for special permits and variances...

  16. The possibility of forming a sacrificial anode coating for Mg

    SciTech Connect (OSTI)

    Dudney, Nancy J [ORNL; Li, Juchuan [Oak Ridge National Laboratory (ORNL); Sacci, Robert L [ORNL; Thomson, Jeffery K [ORNL

    2014-01-01T23:59:59.000Z

    Mg is the most active engineering metal, and is often used as a sacrificial anode/coating to protect other engineering metals from corrosion attack. So far no sacrificial anode coating has been developed or considered for Mg. This study explores the possibility of forming a sacrificial coating for Mg. A lithiated carbon coating and a metaphosphated coating are applied on the Mg surface, respectively, and their open-circuit-potentials are measured in saturated Mg(OH)2 solution. They exhibit more negative potentials than bare Mg. SEM reveals that the metaphosphated coating offers more effective and uniform protection for Mg than the lithiated carbon coating. These preliminary results indicate that development of a sacrificial anode coating for Mg is indeed possible.

  17. High-Temperature Solar Selective Coating Development for Power...

    Broader source: Energy.gov (indexed) [DOE]

    High-Temperature Solar Selective Coating Development for Power Tower Receivers - FY13 Q1 High-Temperature Solar Selective Coating Development for Power Tower Receivers - FY13 Q1...

  18. High-Temperature Solar Selective Coating Development for Power...

    Broader source: Energy.gov (indexed) [DOE]

    High-Temperature Solar Selective Coating Development for Power Tower Receivers - FY13 Q2 High-Temperature Solar Selective Coating Development for Power Tower Receivers - FY13 Q2...

  19. Value pricing of surface coatings for mitigating heat exchanger fouling

    E-Print Network [OSTI]

    Wilson, D.I.; Gomes da Cruz, L.; Ishiyama, E.M.; Boxler, C.; Augustin, W.; Scholl, S.

    2014-05-19T23:59:59.000Z

    crystallisation fouling; (b) fluorocarbon-based coatings which offer antifouling performance but can reduce heat transfer, for crystallisation fouling; and (c) fluorocarbon-based coatings in a dairy pasteuriser application. A novel strategy, of replacing stainless...

  20. area supplemental coatings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    unknown authors 4 Continuous blade coating for multi-layer large-area organic light-emitting diode and solar cell Materials Science Websites Summary: Continuous blade coating for...

  1. The Addition of Graphene to Polymer Coatings for Improved Weathering

    E-Print Network [OSTI]

    Nuraje, Nurxat

    2013-01-01T23:59:59.000Z

    Graphene nanoflakes in different weight percentages were added to polyurethane top coatings, and the coatings were evaluated relative to exposure to two different experimental conditions: one a QUV accelerated weathering ...

  2. Polymer-coated iron oxide nanoparticles for medical imaging

    E-Print Network [OSTI]

    Chen, Suelin, Ph.D. Massachusetts Institute of Technology

    2010-01-01T23:59:59.000Z

    One of the most versatile and safe materials used in medicine are polymer-coated iron oxide nanoparticles. This dissertation describes several formulations for in vivo imaging applications. The paramagnetic polymer-coated ...

  3. Apparatus for coating and impregnating filament with resin

    DOE Patents [OSTI]

    Robinson, S.C.; Pollard, R.E.

    1986-12-17T23:59:59.000Z

    The present invention is directed to an apparatus for evenly coating and impregnating a filament with binder material. Dimension control and repeatability of the coating and impregnating characteristics are obtained with the apparatus.

  4. In-situ formation of multiphase deposited thermal barrier coatings

    DOE Patents [OSTI]

    Subramanian, Ramesh

    2004-01-13T23:59:59.000Z

    A multiphase ceramic thermal barrier coating is provided. The coating is adapted for use in high temperature applications in excess of about 1200.degree. C., for coating superalloy components of a combustion turbine engine. The coating comprises a ceramic single or two oxide base layer disposed on the substrate surface; and a ceramic oxide reaction product material disposed on the base layer, the reaction product comprising the reaction product of the base layer with a ceramic single or two oxide overlay layer.

  5. Test results, Industrial Solar Technology parabolic trough solar collector

    SciTech Connect (OSTI)

    Dudley, V.E. [EG and G MSI, Albuquerque, NM (United States); Evans, L.R.; Matthews, C.W. [Sandia National Labs., Albuquerque, NM (United States)

    1995-11-01T23:59:59.000Z

    Sandia National Laboratories and Industrial Solar Technology are cost-sharing development of advanced parabolic trough technology. As part of this effort, several configurations of an IST solar collector were tested to determine the collector efficiency and thermal losses with black chrome and black nickel receiver selective coatings, combined with aluminized film and silver film reflectors, using standard Pyrex{reg_sign} and anti-reflective coated Pyrex{reg_sign} glass receiver envelopes. The development effort has been successful, producing an advanced collector with 77% optical efficiency, using silver-film reflectors, a black nickel receiver coating, and a solgel anti-reflective glass receiver envelope. For each receiver configuration, performance equations were empirically derived relating collector efficiency and thermal losses to the operating temperature. Finally, equations were derived showing collector performance as a function of input insolation value, incident angle, and operating temperature.

  6. Versatile ferrofluids based on polyethylene glycol coated iron oxide nanoparticles

    E-Print Network [OSTI]

    Versatile ferrofluids based on polyethylene glycol coated iron oxide nanoparticles W. Brullot a coated iron oxide nanoparticles were obtained by a facile protocol and thoroughly characterized to chemical treatments and biocompatible [12]. An impression of an iron oxide nanoparticle coated with a PEG

  7. Lithographically directed deposition of silica nanoparticles using spin coating

    E-Print Network [OSTI]

    New Mexico, University of

    Lithographically directed deposition of silica nanoparticles using spin coating Deying Xia and S. R-assembly by spin coating to control particle placement. Three sizes of silica nanoparticles (mean diameters: 78, 50, and 15 nm) were employed for spin-coating processes. Single linear silica particle chain patterns

  8. A new method of coating oilfield core for laboratory studies

    SciTech Connect (OSTI)

    Menzie, D.E.; Dutta, S.; Shadizadeh, R.S.

    1988-05-01T23:59:59.000Z

    A new method has been developed for coating oilfield core for laboratory studies. It consists of applying a steel coating and aluminum wraps around the outer surface of a core. The strength of the coating, the short time needed to apply it, and its low cost are the major advantages of this new method.

  9. Gaseous modification of MCrAlY coatings

    DOE Patents [OSTI]

    Vance, Steven J. (Orlando, FL); Goedjen, John G. (Oviedo, FL); Sabol, Stephen M. (Orlando, FL); Sloan, Kelly M. (Longwood, FL)

    2000-01-01T23:59:59.000Z

    The present invention generally describes methods for modifying MCrAlY coatings by using gaseous carburization, gaseous nitriding or gaseous carbonitriding. The modified MCrAlY coatings are useful in thermal barrier coating systems, which may be used in gas turbine engines.

  10. Molten silicate interactions with thermal barrier coatings Hengbei Zhao a,

    E-Print Network [OSTI]

    Wadley, Haydn

    Molten silicate interactions with thermal barrier coatings Hengbei Zhao a, , Carlos G. Levi b is enhanced by incorporation of through-thickness pores within the coating. However, molten calcium­magnesium­alumino­silicate in dissolution of the coat- ing in the silicate melt, precipitation of new phases, and the elimination

  11. CORROSION PERFORMANCE OF EPOXY-COATED REINFORCEMENTMACROCELL TESTS

    E-Print Network [OSTI]

    Texas at Austin, University of

    CORROSION PERFORMANCE OF EPOXY-COATED REINFORCEMENT­MACROCELL TESTS by Khaled Z. Kahhaleh, Enrique corrosion experimental program was conducted to study the performance of bent epoxy- coated bars. The damage. The coated bars were embedded in concrete prisms and linked electrically to uncoated bars to set up macro-corrosion

  12. High temperature ceramic articles having corrosion resistant coating

    DOE Patents [OSTI]

    Stinton, David P. (Knoxville, TN); Lee, Woo Y. (Knoxville, TN)

    1997-01-01T23:59:59.000Z

    A ceramic article which includes a porous body of SiC fibers, Si.sub.3 N.sub.4 fibers, SiC coated fibers or Si.sub.3 N.sub.4 coated fibers, having at least one surface, the article having a coating of AlN adherently disposed throughout at least a portion of the porous body.

  13. Coated powder for electrolyte matrix for carbonate fuel cell

    DOE Patents [OSTI]

    Iacovangelo, Charles D. (Schenectady, NY); Browall, Kenneth W. (Schenectady, NY)

    1985-01-01T23:59:59.000Z

    A plurality of electrolyte carbonate-coated ceramic particle which does not differ significantly in size from that of the ceramic particle and wherein no significant portion of the ceramic particle is exposed is fabricated into a porous tape comprised of said coated-ceramic particles bonded together by the coating for use in a molten carbonate fuel cell.

  14. High Temperature coatings based on {beta}-NiAI

    SciTech Connect (OSTI)

    Severs, Kevin

    2012-07-10T23:59:59.000Z

    High temperature alloys are reviewed, focusing on current superalloys and their coatings. The synthesis, characerization, and oxidation performance of a NiAl–TiB{sub 2} composite are explained. A novel coating process for Mo–Ni–Al alloys for improved oxidation performance is examined. The cyclic oxidation performance of coated and uncoated Mo–Ni–Al alloys is discussed.

  15. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

    DOE Patents [OSTI]

    Cheruvu, Narayana S.; Wei, Ronghua

    2014-07-29T23:59:59.000Z

    The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.

  16. Photovoltaic Degradation Rates -- An Analytical Review

    SciTech Connect (OSTI)

    Jordan, D. C.; Kurtz, S. R.

    2012-06-01T23:59:59.000Z

    As photovoltaic penetration of the power grid increases, accurate predictions of return on investment require accurate prediction of decreased power output over time. Degradation rates must be known in order to predict power delivery. This article reviews degradation rates of flat-plate terrestrial modules and systems reported in published literature from field testing throughout the last 40 years. Nearly 2000 degradation rates, measured on individual modules or entire systems, have been assembled from the literature, showing a median value of 0.5%/year. The review consists of three parts: a brief historical outline, an analytical summary of degradation rates, and a detailed bibliography partitioned by technology.

  17. Biocatalytic material comprising multilayer enzyme coated fiber

    DOE Patents [OSTI]

    Kim, Jungbae [Richland, WA; Kwak, Ja Hun [Richland, WA; Grate, Jay W [West Richland, WA

    2009-11-03T23:59:59.000Z

    The present invention relates generally to high stability, high activity biocatalytic materials and processes for using the same. The materials comprise enzyme aggregate coatings having high biocatalytic activity and stability useful in heterogeneous environment. These new materials provide a new biocatalytic immobilized enzyme system with applications in bioconversion, bioremediation, biosensors, and biofuel cells.

  18. Coatings with controlled porosity and chemical properties

    DOE Patents [OSTI]

    Frye, G.C.; Brinker, C.J.; Doughty, D.H.; Bein, T.; Moller, K.

    1993-07-06T23:59:59.000Z

    Coatings and sensors are described having both steric and chemical selectivity. Controlled porosity provides the steric selectivity, whereas chemically tailored film properties, using controlled composition or modification by coupling agents, chemical species replacement, or chemical species within pores, provide the chemical selectivity. Single or multiple layers may be provided.

  19. Biosolvents for Coatings, Resins and Biobased Materials

    SciTech Connect (OSTI)

    Datta, Rathin [Vertec BioSolvents, Inc.] [Vertec BioSolvents, Inc.

    2009-08-31T23:59:59.000Z

    With close collaboration with several industrial coatings manufacturers several solvent blends were developed tested and optimized. These were then piloted in the commercial company’s reactors and systems. Three were successfully tested in commercial applications and two of these - Methotate replacement and a specialty ketone replacement were sold in commercial quantities in 2009. Further sales are anticipated in 2010 and the following years.

  20. Coatings with controlled porosity and chemical properties

    DOE Patents [OSTI]

    Frye, Gregory C. (P.O. Box 763, Cedar Crest, NM 87008); Brinker, C. Jeffrey (14 Eagle Nest Dr., NE., Albuquerque, NM 87122); Doughty, Daniel H. (11724 Woodmar La., NE., Albuquerque, NM 87111); Bein, Thomas (1114 Princeton Dr., NE., Albuquerque, NM 87106); Moller, Karin (1114 Princeton Dr., NE., Albuquerque, NM 87106)

    1993-01-01T23:59:59.000Z

    Coatings and sensors having both steric and chemical selectivity. Controlled porosity provides the steric selectivity, whereas chemically tailored film properties, using controlled composition or modification by coupling agents, chemical species replacement, or chemical species within pores, provide the chemical selectivity. Single or multiple layers may be provided.

  1. Coatings with controlled porosity and chemical properties

    DOE Patents [OSTI]

    Frye, Gregory C. (Bernalillo County, NM); Brinker, C. Jeffrey (Albuquerque, NM); Doughty, Daniel H. (Albuquerque, NM); Bein, Thomas (Albuquerque, NM); Moller, Karin (Albuquerque, NM)

    1996-01-01T23:59:59.000Z

    Coatings and sensors having both steric and chemical selectivity. Controlled porosity provides the steric selectivity, whereas chemically tailored film properties, using controlled composition or modification by coupling agents, chemical species replacement, or chemical species within pores, provide the chemical selectivity. Single or multiple layers may be provided.

  2. Coatings with controlled porosity and chemical properties

    DOE Patents [OSTI]

    Frye, G.C.; Brinker, C.J.; Doughty, D.H.; Bein, T.; Moller, K.

    1996-12-31T23:59:59.000Z

    Coatings and sensors are disclosed having both steric and chemical selectivity. Controlled porosity provides the steric selectivity, whereas chemically tailored film properties, using controlled composition or modification by coupling agents, chemical species replacement, or chemical species within pores, provide the chemical selectivity. Single or multiple layers may be provided. 7 figs.

  3. Urethane coatings rehabilitate large crude oil pipeline

    SciTech Connect (OSTI)

    Kresic, W. [Interprovincial Pipe Line Inc., Edmonton, Alberta (Canada)

    1995-10-01T23:59:59.000Z

    Interprovincial Pipe Line Inc. (IPL) provides a vital transportation link for moving liquid petroleum resources from oil-producing areas of western Canada to refining centers and markets in eastern canada and the midwestern US. Together with Lakehead Pipe Line Co., Inc., the pipeline system consists of about 7,600 miles of pipe. Approximately 1.6 million bpd of crude oil and liquid hydrocarbons are transported by the system. Along with high-resolution inspection data, an in-house engineering critical assessment process based on Battelle`s NG-18 surface flaw equation was developed to identify corrosion anomalies needing structural reinforcement sleeve repairs. A majority of ht non-critical anomalies remained unearthed and were exposed to possible future growth which could become critical. Several rehabilitation methods were considered including on-going sleeve repair, selective pipe replacement, and coating reconditioning. Economics and logistics of sleeving programs and selective pipe replacement were well known at IPL. However, aspects of replacing a coating system over a relatively long length of pipe were not completely known. Preliminary cost estimates favored replacement of the coating over a massive sleeving program or pipe replacement. To gain further insight, IPL began a two-year pilot program to research long length coating replacement feasibility. Two sections of Line 3 ultimately were rehabilitated in this manner. This paper reviews the project.

  4. Coated semiconductor devices for neutron detection

    DOE Patents [OSTI]

    Klann, Raymond T. (Bolingbrook, IL); McGregor, Douglas S. (Whitmore Lake, MI)

    2002-01-01T23:59:59.000Z

    A device for detecting neutrons includes a semi-insulated bulk semiconductor substrate having opposed polished surfaces. A blocking Schottky contact comprised of a series of metals such as Ti, Pt, Au, Ge, Pd, and Ni is formed on a first polished surface of the semiconductor substrate, while a low resistivity ("ohmic") contact comprised of metals such as Au, Ge, and Ni is formed on a second, opposed polished surface of the substrate. In one embodiment, n-type low resistivity pinout contacts comprised of an Au/Ge based eutectic alloy or multi-layered Pd/Ge/Ti/Au are also formed on the opposed polished surfaces and in contact with the Schottky and ohmic contacts. Disposed on the Schottky contact is a neutron reactive film, or coating, for detecting neutrons. The coating is comprised of a hydrogen rich polymer, such as a polyolefin or paraffin; lithium or lithium fluoride; or a heavy metal fissionable material. By varying the coating thickness and electrical settings, neutrons at specific energies can be detected. The coated neutron detector is capable of performing real-time neutron radiography in high gamma fields, digital fast neutron radiography, fissile material identification, and basic neutron detection particularly in high radiation fields.

  5. Corrosion protective coating for metallic materials

    DOE Patents [OSTI]

    Buchheit, Rudolph G. (Albuquerque, NM); Martinez, Michael A. (Albuquerque, NM)

    1998-01-01T23:59:59.000Z

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  6. Organosiloxane-grafted natural polymer coatings

    DOE Patents [OSTI]

    Sugama, Toshifumi (Wading River, NY)

    1998-01-01T23:59:59.000Z

    A new family of polysaccharide graft polymers are provided as corrosion resistant coatings having antimicrobial properties which are useful on light metals such as aluminum, magnesium, zinc, steel and their alloys. Methods of making the polysaccharide graft polymers are also included. The methods of making the polysaccharide graft polymers involve reacting a polysaccharide source with an antimicrobial agent under conditions of hydrolysis-condensation.

  7. Polyorganometallosiloxane-2- or -4-pyridine coatings

    DOE Patents [OSTI]

    Sugama, Toshifumi (Wading River, NY)

    1997-01-01T23:59:59.000Z

    A new family of polyorganometallosiloxane-2- or -4-pyridine compounds are provided for corrosion resistant coatings on light metals such as aluminum, magnesium, zinc, steel and their allows. The novel compounds contain backbones modified by metal alkoxides, metallocenes and metallophthalocyanates where the metal is Zr, Ti, Mo, V, Hf, Nb, Si, B and combinations thereof. Methods of making the new compounds are also provided.

  8. Corrosion protective coating for metallic materials

    DOE Patents [OSTI]

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26T23:59:59.000Z

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  9. BCP Annual Rate Process

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    2015 BCP Annual Rate Process (FY 2016 Base Charge & Rate) Informal Process Rate Activity Schedule (doc) Informal Customer Meeting Thursday March 11, 2015 at 10:30 A.M. Conf Rms 3&4...

  10. Natural and synthetic rubber coatings for steel: Properties and compositions. (Latest citations from World Surface Coatings abstracts). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-04-01T23:59:59.000Z

    The bibliography contains citations concerning the application of compositions containing natural and synthetic rubbers to steel. Polyurethane elastomers, chlorinated rubber coatings, and rubber containing acrylic adhesives are among the coatings discussed. Studies of the degradation of rubber coatings applied to steel are included. Bonding properties, adhesion strength, weathering, and anticorrosive properties are discussed. Additional information on anticorrosive coatings may be found in other bibliographies. (Contains a minimum of 180 citations and includes a subject term index and title list.)

  11. Natural and synthetic rubber coatings for steel: Properties and compositions. (Latest citations from World Surface Coatings Abstracts). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-03-01T23:59:59.000Z

    The bibliography contains citations concerning the application of compositions containing natural and synthetic rubbers to steel. Polyurethane elastomers, chlorinated rubber coatings, and rubber containing acrylic adhesives are among the coatings discussed. Studies of the degradation of rubber coatings applied to steel are included. Bonding properties, adhesion strength, weathering, and anticorrosive properties are discussed. Additional information on anticorrosive coatings may be found in other bibliographies. (Contains a minimum of 147 citations and includes a subject term index and title list.)

  12. Research Rate Liaison Rate for outside academic &

    E-Print Network [OSTI]

    Gilchrist, James F.

    as of 12/9/13 External Rate Spark Plasma Sintering ) Spark Plasma Sintering > 24 hrs 2 8 Vacuum Hot Press

  13. Corrosion protection of SiC-based ceramics with CVDMullite coatings

    SciTech Connect (OSTI)

    Sarin, V.; Auger, M. [Boston Univ., MA (United States)

    1997-05-01T23:59:59.000Z

    Silicon carbide ceramics are the leading candidate materials for use as heat exchangers in advanced combined cycle power plants because of their unique combination of high temperature strength, high thermal conductivity, excellent thermal shock resistance, and good high temperature stability and oxidation resistance. Ceramic coatings are being considered for diesel engine cylinder liners, piston caps, valve faces and seats, piston rings, and for turbine components such as combustors, blades, stators, seals, and bearings. Under such conditions ceramics are better suited to high temperature environments than metals. For the first time, adherent crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance its corrosion/oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments. These corrosive environments include thermal, Na{sub 2}SO{sub 4}, O{sub 2} and coal slag.

  14. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect (OSTI)

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-06-01T23:59:59.000Z

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. In previous tests, we had frequently encountered problems with our steam generator that were exacerbated by the very low flow rates that we needed. During this period we installed a new computer-controlled system for injecting water into the steam generator that eliminated this problem. We also tested alloy coupons coated by using the improved procedures described in our last quarterly report. Most of these coatings were nitrided Ti and Ta coatings, either by themselves, or sometimes with barrier layers of Al and Si nitrides. The samples were tested for 300 h at 900 C in a gas stream designed to mimic the environment in the high temperature heat recovery unit (HTHRU). Three samples that showed least corrosion were exposed for an additional 100 h.

  15. Thickness limitations in carbon nanotube reinforced silicon nitride coatings synthesized by vapor infiltration

    SciTech Connect (OSTI)

    Eres, Gyula [ORNL

    2012-01-01T23:59:59.000Z

    Chemical vapor infiltration is a convenient method for synthesizing carbon nanotube (CNT)-reinforced ceramic coatings. The thickness over which infiltration is relatively uniform is limited by gas phase diffusion in the pore structure. These effects were investigated in two types of silicon nitride matrix composites. With CNTs that were distributed uniformly on the substrate surface dense coatings were limited to thicknesses of several microns. With dual structured CNT arrays produced by photolithography coatings up to 400 gm thick were obtained with minimal residual porosity. Gas transport into these dual structured materials was facilitated by creating micron sized channels between "CNT pillars" (i.e. each pillar consisted of a large number of individual CNTs). The experimental results are consistent with basic comparisons between the rates of gas diffusion and silicon nitride growth in porous structures. This analysis also provides a general insight into optimizing infiltration conditions during the fabrication of thick CNT-reinforced composite coatings. (C) 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  16. Method For Improving The Oxidation Resistance Of Metal Substrates Coated With Thermal Barrier Coatings

    DOE Patents [OSTI]

    Thompson, Anthony Mark (Niskayuna, NY); Gray, Dennis Michael (Delanson, NY); Jackson, Melvin Robert (Niskayuna, NY)

    2003-05-13T23:59:59.000Z

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described. A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  17. 2012 Transmission Rate Schedules

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    2014 Transmission, Ancillary, and Control Area Service Rate Schedules and General Rate Schedule Provisions (FY 2014-2015) October 2013 United States Department of Energy...

  18. Effective Rate Period

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    10012014 - 03312015 Mid-Year Change (if applicable) 10012014 - 09302015 Power Rates Annual Revenue Requirement Rate Schedule Power Revenue Requirement 70,091,227 CV-F13...

  19. Effective Rate Period

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of the FY Mid-Year Change 10012013 - 03312014 04012014 - 09302014 Power Rates Annual Revenue Requirement Rate Schedule Power Revenue Requirement 73,441,557...

  20. 2004 Rate Adjustments

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    for Transmission and Ancillary Services Federal Register Notice -- Rate Order WAPA-141: Notice of Extension of Formula Rates for Transmission and Ancillary Services If you have any...

  1. WAPA-169 Rate Order

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    69 Rate Order Western is proposing adjustments to the Salt Lake City Area Integrated Projects firm power rate and the Colorado River Storage Project Transmission and ancillary...

  2. Multiple System Rate Process

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    DSW Multiple System Transmission Rate Process Federal Register Notice Withdrawing Rate Proposal (PDF) Formal Process Extension Federal Register Notice (PDF) Customer Savisngs Under...

  3. How predictable is technological progress?

    E-Print Network [OSTI]

    Farmer, J Doyne

    2015-01-01T23:59:59.000Z

    Recently it has become clear that many technologies follow a generalized version of Moore's law, i.e. costs tend to drop exponentially, at different rates that depend on the technology. Here we formulate Moore's law as a time series model and apply it to historical data on 53 technologies. Under the simple assumption of a correlated geometric random walk we derive a closed form expression approximating the distribution of forecast errors as a function of time. Based on hind-casting experiments we show that it is possible to collapse the forecast errors for many different technologies at many time horizons onto the same universal distribution. As a practical demonstration we make distributional forecasts at different time horizons for solar photovoltaic modules, and show how our method can be used to estimate the probability that a given technology will outperform another technology at a given point in the future.

  4. Degradation of Thermal Barrier Coatings from Deposits and Its Mitigation

    SciTech Connect (OSTI)

    Nitin Padture

    2011-12-31T23:59:59.000Z

    Ceramic thermal barrier coatings (TBCs) used in gas-turbine engines afford higher operating temperatures, resulting in enhanced efficiencies and performance. However, in the case of syngas-fired engines, fly ash particulate impurities that may be present in syngas can melt on the hotter TBC surfaces and form glassy deposits. These deposits can penetrate the TBCs leading to their failure. In experiments using lignite fly ash to simulate these conditions we show that conventional TBCs of composition 93wt% ZrO{sub 2} + 7wt% Y{sub 2}O{sub 3} (7YSZ) fabricated using the air plasma spray (APS) process are completely destroyed by the molten fly ash. The molten fly ash is found to penetrate the full thickness of the TBC. The mechanisms by which this occurs appear to be similar to those observed in degradation of 7YSZ TBCs by molten calcium-magnesium-aluminosilicate (CMAS) sand and by molten volcanic ash in aircraft engines. In contrast, APS TBCs of Gd{sub 2Zr{sub 2}O{sub 7} composition are highly resistant to attack by molten lignite fly ash under identical conditions, where the molten ash penetrates ~25% of TBC thickness. This damage mitigation appears to be due to the formation of an impervious, stable crystalline layer at the fly ash/Gd{sub 2}Zr{sub 2}O{sub 7} TBC interface arresting the penetrating moltenfly- ash front. Additionally, these TBCs were tested using a rig with thermal gradient and simultaneous accumulation of ash. Modeling using an established mechanics model has been performed to illustrate the modes of delamination, as well as further opportunities to optimize coating microstructure. Transfer of the technology was developed in this program to all interested parties.

  5. Selective emission multilayer coatings for a molybdenum thermophotovoltaic radiator

    DOE Patents [OSTI]

    Cockeram, Brian Vern

    2004-01-27T23:59:59.000Z

    Multilayer coating designs have been developed to provide selective emission for a molybdenum thermophotovoltaic (TPV) radiator surface. These coatings increase the surface emissivity of a molybdenum TPV radiator substrate in the wavelength range that matches the bandgap of the TPV cells to increase the power density of the TPV system. Radiator emission at wavelengths greater than the bandgap energy of the TPV cells is greatly reduced through the use of these coatings, which significantly increases the efficiency of the TPV system. The use of this coating greatly improves the performance of a TPV system, and the coating can be tailored to match the bandgap of any practical TPV system.

  6. Front surface thermal property measurements of air plasma spray coatings

    SciTech Connect (OSTI)

    Bennett, Ted; Kakuda, Tyler [University of California, Santa Barbara, California 93106-5070 (United States); Kulkarni, Anand [Siemens Energy, Orlando, Florida 32826-2399 (United States)

    2009-04-15T23:59:59.000Z

    A front-surface measurement for determining the thermal properties of thermal barrier coatings has been applied to air plasma spray coatings. The measurement is used to determine all independent thermal properties of the coating simultaneously. Furthermore, with minimal requirements placed on the sample and zero sample preparation, measurements can be made under previously impossible conditions, such as on serviceable engine parts. Previous application of this technique was limited to relatively thin coatings, where a one-dimensional heat transfer model is applied. In this paper, the influence of heat spreading on the measurement of thicker coatings is investigated with the development of a two-dimensional heat transfer model.

  7. SPACE-R thermionic space nuclear power system: Design and technology demonstration. Task 1.5.6, Moderator containment laboratory experiment test plant (CDRL No. 5)

    SciTech Connect (OSTI)

    Not Available

    1993-10-01T23:59:59.000Z

    The preferred moderator being considered for SPACE-R is yttrium hydride encased in beryllium tubes. The baseline beryllium performs a dual function as it acts as a moderator and provides containment for hydrogen. The permeation rate of hydrogen from the hydride through the beryllium shell at the operating temperature is an important factor for the functionality and reliability of the Be-YHx moderator. Hydrogen containment capability of beryllium is comparable to enamel which was used in SNAP and Topaz II reactors. However, limited experimental data base exists for the hydrogen permeation through fabricated beryllium enclosures at high temperature. Permeation of hydrogen in beryllium is strongly affected by surface conditions, thickness of surface oxide, surface and bulk traps, impurity content and microstructure. The objective of this experiment is to determine the permeation rate of hydrogen from yttrium hydride and zirconium hydride through beryllium in the temperature range of 773 K--973 K. In addition, Topaz II type zirconium hydride specimens with and without the proprietary oxide coating canned in stainless steel will be tested to measure the hydrogen permeation rate. The TSET SS-canned ZrHx samples currently at Phillips Laboratory will be used for the latter test with Phillips Laboratory participation at the SPI hydrogen leak test stand. A key technology demonstration of the effectiveness of transferred arc plasma spraying of a 1 mil Molybdenum coating on the Be cladding will be performed. The effectiveness of the Molybdenum coating in preventing any interaction of Be with Stainless Steel in NaK will be assessed and demonstrated.

  8. Ceramic technology for advanced heat engines project

    SciTech Connect (OSTI)

    Not Available

    1990-09-01T23:59:59.000Z

    The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems in Conservation and Renewable Energy. This project was developed to meet the ceramic technology requirements of the OTT's automotive technology programs. This project is managed by ORNL and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DoD, and industry. Research is discussed under the following topics; Turbomilling of SiC Whiskers; microwave sintering of silicon nitride; and milling characterization; processing of monolithics; silicon nitride matrix; oxide matrix; silicate matrix; thermal and wear coatings; joining; design; contact interfaces; time-dependent behavior; environmental effects; fracture mechanics; nondestructive evaluation; and technology transfer. References, figures, and tables are included with each topic.

  9. Microstructure, Processing, Performance Relationships for High Temperature Coatings

    SciTech Connect (OSTI)

    Thomas M. Lillo

    2011-04-01T23:59:59.000Z

    This work evaluates the suitability of iron aluminide coatings for use in high temperature fossil fuel combustion environments, such as boiler applications. The coatings are applied using High Velocity Oxy-Fuel (HVOF) thermal spray techniques. Iron aluminide coatings, with the nominal composition of Fe3Al, were applied to various high temperature structural materials (316 Stainless Steel, 9Cr-1Mo steel and Inconel 600) that typically lack inherent resistance to environmental degradation found in fossil fuel combustion atmospheres. Coating/substrate combinations were subjected to thermal cycling to evaluate the effect of HVOF parameters, coating thickness, substrate material and substrate surface roughness on the resistance to coating delamination and cracking. It was found that substrate surface roughness had a profound influence on the performance of a given substrate/coating system and that surface preparation techniques will need to be tailored to the specific substrate material. Also, higher particle velocity during HVOF thermal spray deposition of the iron aluminide coatings tended to result in better-performing coating/substrate systems with less delamination at the coating/substrate interface. Some combinations of HVOF parameters, coating thickness and substrate materials were found to perform extremely well even at temperatures up to 900oC. However, in some cases, substantial reactions at the interface were observed.

  10. DECISION ANALYSIS AND TECHNOLOGY ASSESSMENTS FOR METAL AND MASONRY DECONTAMINATION TECHNOLOGIES

    SciTech Connect (OSTI)

    M.A. Ebadian, Ph.D.

    1999-01-01T23:59:59.000Z

    The purpose of this investigation was to conduct a comparative analysis of innovative technologies for the non-aggressive removal of coatings from metal and masonry surfaces and the aggressive removal of one-quarter to one-inch thickness of surface from structural masonry. The technologies tested should be capable of being used in nuclear facilities. Innovative decontamination technologies are being evaluated under standard, non-nuclear conditions at the FIU-HCET technology assessment site in Miami, Florida. This study is being performed to support the OST, the Deactivation and Decommissioning (D&D) Focus Area, and the environmental restoration of DOE facilities throughout the DOE complex by providing objective evaluations of currently available decontamination technologies.

  11. FUEL CELL TECHNOLOGIES PROGRAM Technologies

    E-Print Network [OSTI]

    and fuel cells offer great promise for our energy future. Fuel cell vehicles are not yet commercially, such as a hydrogen fueling station or hydrogen fuel cell vehicle. Technology validation does not certify, and the Federal Government to evaluate hydrogen fuel cell vehicle and infrastructure technologies together in real

  12. Job Title: Chemist (Entry Level) Job Description: Work to help improve existing coatings and develop new coating products, and test coating properties.

    E-Print Network [OSTI]

    Alpay, S. Pamir

    Job Title: Chemist (Entry Level) Job Description: Work to help improve existing coatings communication skills are required. Background in formulation preferred. 1. Chemist Job Description A

  13. Method of applying a bond coating and a thermal barrier coating on a metal substrate, and related articles

    DOE Patents [OSTI]

    Hasz, Wayne Charles (Pownal, VT); Borom, Marcus Preston (Tucson, AZ)

    2002-01-01T23:59:59.000Z

    A method for applying at least one bond coating on a surface of a metal-based substrate is described. A foil of the bond coating material is first attached to the substrate surface and then fused thereto, e.g., by brazing. The foil is often initially prepared by thermally spraying the bond coating material onto a removable support sheet, and then detaching the support sheet. Optionally, the foil may also include a thermal barrier coating applied over the bond coating. The substrate can be a turbine engine component.

  14. Balloon Coating with Rapamycin Using an On-site Coating Device

    SciTech Connect (OSTI)

    Schmehl, Joerg, E-mail: joerg.schmehl@med.uni-tuebingen.de [Department of Diagnostic and Interventional Radiology, University Hospital of Tuebingen (Germany); Ruhr, Juergen von der [Institute of Anatomy, University of Tuebingen (Germany); Dobratz, Markus; Kehlbach, Rainer [Department of Diagnostic and Interventional Radiology, University Hospital of Tuebingen (Germany); Braun, Isabelle [Translumina GmbH (Germany); Greiner, Tim-Oliver [Clinic of Thoracic and Cardiovascular Surgery, University Hospital of Tuebingen (Germany); Claussen, Claus D. [Department of Diagnostic and Interventional Radiology, University Hospital of Tuebingen (Germany); Behnisch, Boris [Translumina GmbH (Germany)

    2013-06-15T23:59:59.000Z

    Purpose. The efficacy of drug-eluting balloons has been demonstrated in clinical trials. The drug predominantly used is paclitaxel because of its lipophilic properties and the rapid onset of action. The aim of the investigation was to evaluate the feasibility and efficacy of an alternative balloon coating with rapamycin that can be applied on site.MethodsThe balloon coating (3.0/18 and 3.0/12 mm, Cathy No. 4, Translumina GmbH) with rapamycin was conducted with a coating machine (Translumina GmbH). Concentrations were 2, 2 Multiplication-Sign 2, 3, and 4 %. Measurements regarding the amount of substance released to the vessel wall were carried out on explanted porcine coronaries by means of ultraviolet and visible-light spectroscopy. Inflation time varied between 30 and 120 s. The biological effect of the coating was evaluated in a porcine peripheral overstretch and stent implantation model. Results. The amount of rapamycin on the balloon surface ranged from 558 {+-} 108 {mu}g for the 2 % solution to 1,441 {+-} 228 {mu}g in the 4 % solution. An amount of 95 {+-} 63-193 {+-} 113 {mu}g was released into the vessel wall. The quantitative measurements of the angiographic examinations 4 weeks after treatment revealed a reduction of diameter stenosis from 20.6 {+-} 17.4 % in the control group to 11.6 {+-} 5.5 % in the drug-eluting balloon group. Conclusion. A balloon coating with rapamycin omitting an excipient is possible with a dose-adjustable coating machine. However, the biological effects are moderate, which make further optimization of the coating process and evaluation of appropriate excipients necessary.

  15. High Rate Physics at Neutrino Factories

    E-Print Network [OSTI]

    Bruce J. King

    1999-11-06T23:59:59.000Z

    Both muon colliders and non-colliding muon storage rings using muon collider technology have the potential to become the first true ``neutrino factories'', with uniquely intense and precisely characterized neutrino beams that could usher in a new era of high rate and long baseline neutrino physics studies at accelerators. This paper gives an overview of the predicted capabilities of neutrino factories for high rate neutrino physics analyses that will use huge event samples collected with novel, high performance neutrino detectors.

  16. Electrodeposited composite coating of Ni-W-P with nano-sized rod- and spherical-shaped SiC particles

    SciTech Connect (OSTI)

    Aal, A. Abdel [Central Metallurgical R and D Institute (CMRDI), P.O. Box 87, Hellwan, Cairo (Egypt)], E-mail: foralsayed@gmail.com; El-Sheikh, S.M.; Ahmed, Y.M.Z. [Central Metallurgical R and D Institute (CMRDI), P.O. Box 87, Hellwan, Cairo (Egypt)

    2009-01-08T23:59:59.000Z

    In this research, Ni-W-P-SiC nanocomposite coatings are electrodeposited from the plating solution containing suspension of nano-sized spherical- and rod-shaped SiC particles. The influence of SiC particle charge, applied current density, surfactant addition and the particle shape on the SiC incorporation rate has been studied. The phase structure, microhardness and wear resistance of Ni-W-P-SiC nanocomposite coatings were evaluated using X-ray diffraction (XRD), microhardness tester and wear test apparatus. The surface morphology of the produced coatings and worn surfaces has been investigated using scanning electron microscope (SEM). Additionally, the composite coating exhibited higher hardness and wear resistance than the pure Ni-W-P alloy. Regardless the particle shape, the mechanical characteristics of composite coatings are improved with increasing of SiC wt.% into the matrix. The corrosion behavior of the produced coatings was studied using anodic polarization measurements. The nanocomposite coating incorporating SiC rods exhibited higher mechanical and corrosion performance compared with deposits with spherical SiC nano-particles.

  17. Passivation and anodic oxidation of duplex TiN coating on stainless steel

    SciTech Connect (OSTI)

    Rudenja, S.; Pan, J.; Wallinder, I.O.; Leygraf, C.; Kulu, P.

    1999-11-01T23:59:59.000Z

    The passivation and anodic oxidation of duplex TiN coatings deposited by arc ion plating onto prenitrided AISI 304 stainless steel have been studied by potentiodynamic polarization, electrochemical impedance spectroscopy, and Mott-Schottky measurements in 0.1 M H{sub 2}SO{sub 4} + 0.05 M HCl. The chemical composition of the oxidized surface film atop TiN was analyzed by X-ray photoelectron spectroscopy. Up to 1.2 V/SHE the TiN coating exhibits passive behavior, which is attributed to the formation of a TiO{sub 2}-like film of nanometer thickness which grows linearly with anodic potential at a rate of 2.4 nm/V. Above 1.2 V/SHE enhanced anodic oxidation of TiN is observed at a rate of 17.7 nm/V, and the overall corrosion performance is governed both by the oxidized TiN coating and by a metallic Ti interlayer atop the nitrided stainless steel substrate. At all potentials the TiO{sub 2} film is characterized by relatively high donor densities and is, furthermore, terminated by a hydroxylated surface.

  18. Development of Industrially Viable Battery Electrode Coatings

    Broader source: Energy.gov [DOE]

    2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  19. Development of Industrially Viable Battery Electrode Coatings

    Broader source: Energy.gov [DOE]

    2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  20. Laser ablated hard coating for microtools

    DOE Patents [OSTI]

    McLean, W. II; Balooch, M.; Siekhaus, W.J.

    1998-05-05T23:59:59.000Z

    Wear-resistant coatings composed of laser ablated hard carbon films, are deposited by pulsed laser ablation using visible light, on instruments such as microscope tips and micro-surgical tools. Hard carbon, known as diamond-like carbon (DLC), films produced by pulsed laser ablation using visible light enhances the abrasion resistance, wear characteristics, and lifetimes of small tools or instruments, such as small, sharp silicon tips used in atomic probe microscopy without significantly affecting the sharpness or size of these devices. For example, a 10--20 nm layer of diamond-like carbon on a standard silicon atomic force microscope (AFM) tip, enables the useful operating life of the tip to be increased by at least twofold. Moreover, the low inherent friction coefficient of the DLC coating leads to higher resolution for AFM tips operating in the contact mode. 12 figs.

  1. Laser ablated hard coating for microtools

    DOE Patents [OSTI]

    McLean, II, William (Oakland, CA); Balooch, Mehdi (Berkeley, CA); Siekhaus, Wigbert J. (Berkeley, CA)

    1998-05-05T23:59:59.000Z

    Wear-resistant coatings composed of laser ablated hard carbon films, are deposited by pulsed laser ablation using visible light, on instruments such as microscope tips and micro-surgical tools. Hard carbon, known as diamond-like carbon (DLC), films produced by pulsed laser ablation using visible light enhances the abrasion resistance, wear characteristics, and lifetimes of small tools or instruments, such as small, sharp silicon tips used in atomic probe microscopy without significantly affecting the sharpness or size of these devices. For example, a 10-20 nm layer of diamond-like carbon on a standard silicon atomic force microscope (AFM) tip, enables the useful operating life of the tip to be increased by at least twofold. Moreover, the low inherent friction coefficient of the DLC coating leads to higher resolution for AFM tips operating in the contact mode.

  2. Sol-gel coatings for optoelectronic devices

    SciTech Connect (OSTI)

    Avellaneda, C.O.; Macedo, M.A.; Florentino, A.O.; Aegerter, M.A. [Univ. of Sao Paulo, Sao Carlos (Brazil). Inst. de Fisica e Quimica

    1994-12-31T23:59:59.000Z

    Nb{sub 2}O{sub 5} prepared by a sol-gel process in form of coatings and aerogels are new materials which present interesting properties: (a) The coatings present electrochromic properties and exhibit a blue coloration under Li{sup +} insertion with 100% reversible variation of the optical transmission in the visible and near infrared range between 80% and 200% and have a high chemical stability (tested up to 2,000 cycles). (b) They are semiconductor and present a photoelectric effect when illuminating in the UV region ({lambda} < 360 nm). These films are therefore very promising to be used in electrochromic devices, as electrodes for photoelectrochemical purpose and the development of nanocrystalline solar cell. (c) When prepared in aerogel form, the high BET surface area of the powders is a promising asset to use these new materials for catalytic purposes for air pollution control.

  3. Article coated with flash bonded superhydrophobic particles

    DOE Patents [OSTI]

    Simpson, John T (Clinton, TN) [Clinton, TN; Blue, Craig A (Knoxville, TN) [Knoxville, TN; Kiggans, Jr., James O [Oak Ridge, TN

    2010-07-13T23:59:59.000Z

    A method of making article having a superhydrophobic surface includes: providing a solid body defining at least one surface; applying to the surface a plurality of diatomaceous earth particles and/or particles characterized by particle sizes ranging from at least 100 nm to about 10 .mu.m, the particles being further characterized by a plurality of nanopores, wherein at least some of the nanopores provide flow through porosity, the particles being further characterized by a plurality of spaced apart nanostructured features that include a contiguous, protrusive material; flash bonding the particles to the surface so that the particles are adherently bonded to the surface; and applying a hydrophobic coating layer to the surface and the particles so that the hydrophobic coating layer conforms to the nanostructured features.

  4. Nanocomposite protective coatings for battery anodes

    DOE Patents [OSTI]

    Lemmon, John P; Xiao, Jie; Liu, Jun

    2014-01-21T23:59:59.000Z

    Modified surfaces on metal anodes for batteries can help resist formation of malfunction-inducing surface defects. The modification can include application of a protective nanocomposite coating that can inhibit formation of surface defects. such as dendrites, on the anode during charge/discharge cycles. For example, for anodes having a metal (M'), the protective coating can be characterized by products of chemical or electrochemical dissociation of a nanocomposite containing a polymer and an exfoliated compound (M.sub.a'M.sub.b''X.sub.c). The metal, M', comprises Li, Na, or Zn. The exfoliated compound comprises M' among lamella of M.sub.b''X.sub.c, wherein M'' is Fe, Mo, Ta, W, or V, and X is S, O, or Se.

  5. Coating considerations for mirrors of CPV devices

    SciTech Connect (OSTI)

    Schmauder, Torsten; Sauer, Peter; Ickes, Gerd [Leybold Optics GmbH, Siemensstr. 88, D-63755 Alzenau (Germany)

    2014-09-26T23:59:59.000Z

    One of the different optical concepts for concentrator devices is to place a focussing primary mirror behind a transparent front plate. In addition (also in case of Fresnel-diffractive main optics), further 'secondary' reflectors may be used further along the beam path. Such mirrors are usually implemented as coating stacks of a highly reflective metal - usually silver - and protective layers. The protective layers are preferably designed as reflection enhancing interference stack. The design of such protective layer stacks yields two difficulties, which are addressed in this paper: (a) vacuum coating of three-dimensional parts will result in a thickness distribution and the optical design of the stack should thus be tolerant to layer thickness variations, and (b) different places of the mirror will have different angle-of-incidence of the sunlight under operating conditions. As result, the layer stack has a different design at different places of the mirror.

  6. High temperature low friction surface coating

    DOE Patents [OSTI]

    Bhushan, Bharat (Watervliet, NY)

    1980-01-01T23:59:59.000Z

    A high temperature, low friction, flexible coating for metal surfaces which are subject to rubbing contact includes a mixture of three parts graphite and one part cadmium oxide, ball milled in water for four hours, then mixed with thirty percent by weight of sodium silicate in water solution and a few drops of wetting agent. The mixture is sprayed 12-15 microns thick onto an electro-etched metal surface and air dried for thirty minutes, then baked for two hours at 65.degree. C. to remove the water and wetting agent, and baked for an additional eight hours at about 150.degree. C. to produce the optimum bond with the metal surface. The coating is afterwards burnished to a thickness of about 7-10 microns.

  7. Method of producing thermally sprayed metallic coating

    DOE Patents [OSTI]

    Byrnes, Larry Edward (Rochester Hills, MI); Kramer, Martin Stephen (Clarkston, MI); Neiser, Richard A. (Albuquerque, NM)

    2003-08-26T23:59:59.000Z

    The cylinder walls of light metal engine blocks are thermally spray coated with a ferrous-based coating using an HVOF device. A ferrous-based wire is fed to the HVOF device to locate a tip end of the wire in a high temperature zone of the device. Jet flows of oxygen and gaseous fuel are fed to the high temperature zone and are combusted to generate heat to melt the tip end. The oxygen is oversupplied in relation to the gaseous fuel. The excess oxygen reacts with and burns a fraction of the ferrous-based feed wire in an exothermic reaction to generate substantial supplemental heat to the HVOF device. The molten/combusted metal is sprayed by the device onto the walls of the cylinder by the jet flow of gases.

  8. Anti-stiction coating for microelectromechanical devices

    DOE Patents [OSTI]

    Hankins, Matthew G. (Albuquerque, NM); Mayer, Thomas M. (Albuquerque, NM); Wheeler, David R. (Albuquerque, NM)

    2006-05-16T23:59:59.000Z

    A method for depositing an anti-stiction coating on a MEMS device comprises reacting the vapor of an amino-functionalized silane precursor with a silicon surface of the MEMS device in a vacuum chamber. The method can further comprise cleaning the silicon surface of the MEMS device to form a clean hydroxylated silicon surface prior to reacting the precursor vapor with the silicon surface. The amino-functionalized silane precursor comprises at least one silicon atom, at least one reactive amino (or imine) pendant, and at least one hydrophobic pendant. The amino-functionalized silane precursor is highly reactive with the silicon surface, thereby eliminating the need for a post-process anneal step and enabling the reaction to occur at low pressure. Such vapor-phase deposition of the amino-functionalized silane coating provides a uniform surface morphology and strong adhesion to the silicon surface.

  9. Corrosion Resistant Coatings for High Temperature Applications

    SciTech Connect (OSTI)

    Besman, T.M.; Cooley, K.M.; Haynes, J.A.; Lee, W.Y.; Vaubert, V.M.

    1998-12-01T23:59:59.000Z

    Efforts to increase efficiency of energy conversion devices have required their operation at ever higher temperatures. This will force the substitution of higher-temperature structural ceramics for lower temperature materials, largely metals. Yet, many of these ceramics will require protection from high temperature corrosion caused by combustion gases, atmospheric contaminants, or the operating medium. This paper discusses examples of the initial development of such coatings and materials for potential application in combustion, aluminum smelting, and other harsh environments.

  10. Organosiloxane-grafted natural polymer coatings

    DOE Patents [OSTI]

    Sugama, Toshifumi

    1998-12-01T23:59:59.000Z

    A new family of polysaccharide graft polymers are provided as corrosion resistant coatings having antimicrobial properties which are useful on light metals such as aluminum, magnesium, zinc, steel and their alloys. Methods of making the polysaccharide graft polymers are also included. The methods of making the polysaccharide graft polymers involve reacting a polysaccharide source with an antimicrobial agent under conditions of hydrolysis-condensation. 17 figs.

  11. Polyorganometallosiloxane-2- or -4-pyridine coatings

    DOE Patents [OSTI]

    Sugama, T.

    1997-12-30T23:59:59.000Z

    A new family of polyorganometallosiloxane-2- or -4-pyridine compounds are provided for corrosion resistant coatings on light metals such as aluminum, magnesium, zinc, steel and their alloys. The novel compounds contain backbones modified by metal alkoxides, metallocenes and metallophthalocyanates where the metal is Zr, Ti, Mo, V, Hf, Nb, Si, B and combinations thereof. Methods of making the new compounds are also provided. 13 figs.

  12. Thermal barrier coating resistant to sintering

    DOE Patents [OSTI]

    Subramanian, Ramesh; Seth, Brij B.

    2004-06-29T23:59:59.000Z

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process.

  13. Method of coating the interior surface of hollow objects with a diffusion coating

    DOE Patents [OSTI]

    Knowles, Shawn D.; Senor, David J.; Forbes, Steven V.; Johnson, Roger N.; Hollenberg, Glenn W.

    2005-03-15T23:59:59.000Z

    A method for forming a diffusion coating on the interior of surface of a hollow object wherein a filament, extending through a hollow object and adjacent to the interior surface of the object, is provided, with a coating material, in a vacuum. An electrical current is then applied to the filament to resistively heat the filament to a temperature sufficient to transfer the coating material from the filament to the interior surface of the object. The filament is electrically isolated from the object while the filament is being resistively heated. Preferably, the filament is provided as a tungsten filament or molybdenum filament. Preferably, the coating materials are selected from the group consisting of Ag, Al, As, Au, Ba, Be, Bi, Ca, Cd, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Ge, Hg, In, K, Li, Mg, Mn, Na, Ni P, Pb, Pd, Pr, S, Sb, Sc, Se, Si, Sn, Sr, Te, Tl, Y, Yb, Zn, and combinations thereof. The invention additionally allows for the formation of nitrides, hydrides, or carbides of all the possible coating materials, where such compounds exist, by providing a partial pressure of nitrogen, hydrogen, hydrocarbons, or combination thereof, within the vacuum.

  14. Surface figure control for coated optics

    DOE Patents [OSTI]

    Ray-Chaudhuri, Avijit K. (Livermore, CA); Spence, Paul A. (Pleasanton, CA); Kanouff, Michael P. (Livermore, CA)

    2001-01-01T23:59:59.000Z

    A pedestal optical substrate that simultaneously provides high substrate dynamic stiffness, provides low surface figure sensitivity to mechanical mounting hardware inputs, and constrains surface figure changes caused by optical coatings to be primarily spherical in nature. The pedestal optical substrate includes a disk-like optic or substrate section having a top surface that is coated, a disk-like base section that provides location at which the substrate can be mounted, and a connecting cylindrical section between the base and optics or substrate sections. The optic section has an optical section thickness.sup.2 /optical section diameter ratio of between about 5 to 10 mm, and a thickness variation between front and back surfaces of less than about 10%. The connecting cylindrical section may be attached via three spaced legs or members. However, the pedestal optical substrate can be manufactured from a solid piece of material to form a monolith, thus avoiding joints between the sections, or the disk-like base can be formed separately and connected to the connecting section. By way of example, the pedestal optical substrate may be utilized in the fabrication of optics for an extreme ultraviolet (EUV) lithography imaging system, or in any optical system requiring coated optics and substrates with reduced sensitivity to mechanical mounts.

  15. Thick beryllium coatings by magnetron sputtering

    SciTech Connect (OSTI)

    Wu, H; Nikroo, A; Youngblood, K; Moreno, K; Wu, D; Fuller, T; Alford, C; Hayes, J; Detor, A; Wong, M; Hamza, A; van Buuren, T; Chason, E

    2011-04-14T23:59:59.000Z

    Thick (>150 {micro}m) beryllium coatings are studied as an ablator material of interest for fusion fuel capsules for the National Ignition Facility (NIF). As an added complication, the coatings are deposited on mm-scale spherical substrates, as opposed to flats. DC magnetron sputtering is used because of the relative controllability of the processing temperature and energy of the deposits. We used ultra small angle x-ray spectroscopy (USAXS) to characterize the void fraction and distribution along the spherical surface. We investigated the void structure using a combination focused ion beam (FIB) and scanning electron microscope (SEM), along with transmission electron microscopy (TEM). Our results show a few volume percent of voids and a typical void diameter of less than two hundred nanometers. Understanding how the stresses in the deposited material develop with thickness is important so that we can minimize film cracking and delamination. To that end, an in-situ multiple optical beam stress sensor (MOSS) was used to measure the stress behavior of thick Beryllium coatings on flat substrates as the material was being deposited. We will show how the film stress saturates with thickness and changes with pressure.

  16. Ceramic wash-coat for catalyst support

    SciTech Connect (OSTI)

    Kulkarni, Anand A.; Subramanian, Ramesh; Sabol, Stephen M.

    2012-08-14T23:59:59.000Z

    A wash-coat (16) for use as a support for an active catalyst species (18) and a catalytic combustor component (10) incorporating such wash-coat. The wash-coat is a solid solution of alumina or alumina-based material (Al2O3-0-3 wt % La2O3) and a further oxide exhibiting a coefficient of thermal expansion that is lower than that exhibited by alumina. The further oxide may be silicon dioxide (2-30 wt % SiO2), zirconia silicate (2-30 wt % ZrSiO4), neodymium oxide (0-4 wt %), titania (Al2O3-3-40% TiO2) or alumina-based magnesium aluminate spinel (Al2O3-25 wt % MgO) in various embodiments. The active catalyst species may be palladium and a second metal in a concentration of 10-50% of the concentration of the palladium.

  17. Interfacial Coatings for Inorganic Composite Insulation Systems

    SciTech Connect (OSTI)

    Hooker, M. W.; Fabian, P. E.; Stewart, M. W.; Grandlienard, S. D.; Kano, K. S. [Composite Technology Development, Inc., Lafayette, CO, 80026 (United States)

    2006-03-31T23:59:59.000Z

    Inorganic (ceramic) insulation materials are known to have good radiation resistance and desirable electrical and mechanical properties at cryogenic and elevated temperatures. In addition, ceramic materials can withstand the high-temperature reaction cycle used with Nb3Sn superconductor materials, allowing the insulation to be co-processed with the superconductor in a wind-and-react fabrication process. A critical aspect in the manufacture of ceramic-based insulation systems is the deposition of suitable fiber-coating materials that prevent chemical reaction of the fiber and matrix materials, and thus provide a compliant interface between the fiber and matrix, which minimizes the impact of brittle failure of the ceramic matrix. Ceramic insulation produced with CTD-FI-202 fiber interfaces have been found to exhibit very high shear and compressive strengths. However, this material is costly to produce. Thus, the goal of the present work is to evaluate alternative, lower-cost materials and processes. A variety of oxide and polyimide coatings were evaluated, and one commercially available polyimide coating has been shown to provide some improvement as compared to uncoated and de-sized S2 glass.

  18. Tribological Characteristics of Single-phase AlMgB14 and Nanocomposite AlMgB14-TiB2 Superhard Coatings

    SciTech Connect (OSTI)

    Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Zhu, Dong [Eaton Corporation; Cook, Bruce A [Ames Laboratory; Elmoursi, Alaa A [Eaton Corporation

    2008-01-01T23:59:59.000Z

    This study investigated the friction and wear characteristics of AlMgB14 and AlMgB14-TiB2 superhard coatings, produced by pulse laser deposition (PLD) and physical vapor deposition (PVD), respectively. Tests were conducted under unidirectional and reciprocating sliding against AISI 52100 bearing steel in both dry and oil-lubricated conditions. The AlMgB14 coating exhibited an encouraging but short-lived low friction stage (u = 0.2) in dry sliding. The AlMgB14-TiB2 coating reduced the wear rates by one order of magnitude for itself and three orders of magnitude for the counterface compared with the uncoated M2 tool steel in dry sliding. This nanocomposite coating also demonstrated significant extension (>2.5X) of the low friction (non-scuffing) stage in a lubricant starvation sliding.

  19. ASSESSMENT OF STRIPPABLE COATINGS FOR DEACTIVATION AND DECOMMISSIONING

    SciTech Connect (OSTI)

    M.A. Ebadian, Ph.D.

    1999-01-01T23:59:59.000Z

    Strippable coatings are polymer mixtures, such as water-based organic polymers, that are applied to a surface by paintbrush, roller, or spray applicator. As the polymer reacts, it attracts, absorbs, and chemically binds the contaminants; then, during the curing process, it mechanically locks the contaminants into the polymer matrix. Incorporating fiber reinforcement (such as a cotton scrim) into the coating may enhance the strength of these coatings. Once the coating dries, it can be stripped manually from the surface, In the case of auto-release coatings, the mixture cracks, flakes, and is collected by vacuuming. The surface properties of these coatings may be modified by applying a thin top coat (e.g., polyvinyl alcohol), which may provide a smoother, less permeable surface that would become less severely contaminated. In such a duplex, the thicker basis layer provides the required mechanical properties (e.g., strength and abrasion resistance), while the top layer provides protection from contamination. Once the strippable coating is removed, the loose surface contamination is removed with the coating, producing a dry, hard, non-airborne waste product. The use of strippable coatings during D&D operations has proved a viable option. These coatings can be used in the following three functions: As a protective coating, when applied to an uncontaminated surface in an area where contamination is present, so that on its removal the surface remains uncontaminated; As a decontamination agent, when applied to a contaminated surface, so that on its removal a significant decontamination of loose particulate activity is achieved; and As a fixative or tie-down coating, when applied to a contaminated surface, so that any loose contamination is tied down, thus preventing the spread of contamination during subsequent handling.

  20. Graphene-oxide-coated LiNi0.5Mn1.5O4 as high voltage cathode for lithium ion batteries with high energy

    E-Print Network [OSTI]

    Zhou, Chongwu

    Graphene-oxide-coated LiNi0.5Mn1.5O4 as high voltage cathode for lithium ion batteries with high Since Sony rst commercialized lithium ion batteries in the early 1990s, the market for lithium ion of the great success of lithium ion battery technology developed for portable electronic devices, higher

  1. TRANSPARENT COATINGS FOR SOLAR CELLS RESEARCH

    SciTech Connect (OSTI)

    Glatkowski, P.J.; Landis, D.A.

    2013-04-16T23:59:59.000Z

    Todays solar cells are fabricated using metal oxide based transparent conductive coatings (TCC) or metal wires with optoelectronic performance exceeding that currently possible with Carbon Nanotube (CNT) based TCCs. The motivation for replacing current TCC is their inherent brittleness, high deposition cost, and high deposition temperatures; leading to reduced performance on thin substrates. With improved processing, application and characterization techniques Nanofiber and/or CNT based TCCs can overcome these shortcomings while offering the ability to be applied in atmospheric conditions using low cost coating processes At todays level of development, CNT based TCC are nearing commercial use in touch screens, some types of information displays (i.e. electronic paper), and certain military applications. However, the resistivity and transparency requirements for use in current commercial solar cells are more stringent than in many of these applications. Therefore, significant research on fundamental nanotube composition, dispersion and deposition are required to reach the required performance commanded by photovoltaic devices. The objective of this project was to research and develop transparent conductive coatings based on novel nanomaterial composite coatings, which comprise nanotubes, nanofibers, and other nanostructured materials along with binder materials. One objective was to show that these new nanomaterials perform at an electrical resistivity and optical transparency suitable for use in solar cells and other energy-related applications. A second objective was to generate new structures and chemistries with improved resistivity and transparency performance. The materials also included the binders and surface treatments that facilitate the utility of the electrically conductive portion of these composites in solar photovoltaic devices. Performance enhancement venues included: CNT purification and metallic tube separation techniques, chemical doping, CNT patterning and alignment, advances in commercial and research materials and field effect schemes. In addition, Eikos continued to develop improved efficiency coating materials and transfer methods suitable for batch and continuous roll-to-roll fabrication requirements. Finally, Eikos collaborated with NREL and the PV-community at large in fabricating and characterizing Invisicon���® enabled solar cells.

  2. Technology Application Centers: Facilitating Technology Transfer

    E-Print Network [OSTI]

    Kuhel, G. J.

    's approach to technology deployment seeks to blend an industrial customer's priorities with the utility's marketing and customer service objectives. A&C Enercom sees technology deployment as the sum of an equation: technology deployment equals technology...

  3. Considerations for How to Rate CPV

    SciTech Connect (OSTI)

    Kurtz, S.; Miller, M.; Marion, B.; Emery, K.; McConnell, R.; Surendran, S.; Kimber, A.

    2011-02-01T23:59:59.000Z

    The concentrator photovoltaic (CPV) industry is introducing multiple products into the marketplace, but, as yet, the; community has not embraced a unified method for assessing a nameplate rating. The choices of whether to use 850,; 900, or 1000 W/m2 for the direct-normal irradiance and whether to link the rating to ambient or cell temperature will; affect how CPV modules are rated and compared with other technologies. This paper explores the qualitative and; quantitative ramifications of these choices using data from two multi-junction CPV modules and two flat-plate; modules.

  4. Science and Technology Review December 2009

    SciTech Connect (OSTI)

    Bearinger, J P

    2009-11-17T23:59:59.000Z

    This month's issue has the following articles: (1) Advanced Materials for Our Past, Present, and Future - Commentary by Tomas Diaz de la Rubia; (2) A Defensive 'Coat' for Materials under Attack - Amorphous metal coatings provide the strength and corrosion resistance needed to protect military vessels and spent nuclear fuel containers; (3) Too Close for Comfort - Laboratory scientists are analyzing the feasibility of using nuclear explosives to disrupt or divert asteroids on a collision course with Earth; (4) Hyperion: A Titan of High-Performance Computing Systems - Livermore is collaborating with 10 computing industry leaders to create a test bed for Linux cluster hardware and software technologies; (5) Isolating Pathogens for Speedy Identification - An automated miniature device separates viruses, bacteria, genetic material, and proteins from nasal swabs and blood and urine samples for speedy identification.

  5. Insert Coil Test for HEP High Field Magnets Using YBCO Coated Conductor Tapes

    SciTech Connect (OSTI)

    Lombardo, V.; Barzi, E.; Turrioni, D.; Zlobin, A.V.; /Fermilab

    2011-06-15T23:59:59.000Z

    The final beam cooling stages of a Muon Collider may require DC solenoid magnets with magnetic fields of 30-50 T. In this paper we present progress in insert coil development using commercially available YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} Coated Conductor. Technological aspects covered in the development, including coil geometry, insulation, manufacturing process and testing are summarized and discussed. Test results of double pancake coils operated in liquid nitrogen and liquid helium are presented and compared with the performance of YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} tape short samples.

  6. REMOVAL PROCESSES OF VOLCANIC ASH PARTICLES FROM THE ATMOSPHERE Gregg J.S. Bluth and William I. Rose, Michigan Technological University

    E-Print Network [OSTI]

    Bluth, Gregg

    . Rose, Michigan Technological University INTRODUCTION The use of satellite techniques provides valuable and liquids) -the atmosphere (water/ice, dust, sea salt, gases) -products from volcano-atmosphere reactions with coating of water or ice; parti

  7. Mechanical Loss in Tantala/Silica Dielectric Mirror Coatings

    E-Print Network [OSTI]

    Steven D. Penn; Peter H. Sneddon; Helena Armandula; Joseph C. Betzwieser; Gianpietro Cagnoli; Jordan Camp; D. R. M. Crooks; Martin M. Fejer; Andri M. Gretarsson; Gregory M. Harry; Jim Hough; Scott E. Kittelberger; Michael J. Mortonson; Roger Route; Sheila Rowan; Christophoros C. Vassiliou

    2003-02-24T23:59:59.000Z

    Current interferometric gravitational wave detectors use test masses with mirror coatings formed from multiple layers of dielectric materials, most commonly alternating layers of SiO2 (silica) and Ta2O5 (tantala). However, mechanical loss in the Ta2O5/SiO2 coatings may limit the design sensitivity for advanced detectors. We have investigated sources of mechanical loss in the Ta2O5/SiO2 coatings, including loss associated with the coating-substrate interface, with the coating-layer interfaces, and with the bulk material. Our results indicate that the loss is associated with the bulk coating materials and that the loss of Ta2O5 is substantially larger than that of SiO2.

  8. Optically transparent, scratch-resistant, diamond-like carbon coatings

    DOE Patents [OSTI]

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03T23:59:59.000Z

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  9. Composite neutron absorbing coatings for nuclear criticality control

    DOE Patents [OSTI]

    Wright, Richard N.; Swank, W. David; Mizia, Ronald E.

    2005-07-19T23:59:59.000Z

    Thermal neutron absorbing composite coating materials and methods of applying such coating materials to spent nuclear fuel storage systems are provided. A composite neutron absorbing coating applied to a substrate surface includes a neutron absorbing layer overlying at least a portion of the substrate surface, and a corrosion resistant top coat layer overlying at least a portion of the neutron absorbing layer. An optional bond coat layer can be formed on the substrate surface prior to forming the neutron absorbing layer. The neutron absorbing layer can include a neutron absorbing material, such as gadolinium oxide or gadolinium phosphate, dispersed in a metal alloy matrix. The coating layers may be formed by a plasma spray process or a high velocity oxygen fuel process.

  10. IMPROVING THERMOELECTRIC TECHNOLOGY PERFORMANCE AND DURABILITY WITH AEROGEL

    E-Print Network [OSTI]

    Jeff Sakamoto; Thierry Caillat; Jean-pierre Fleurial; Steve Jones; Jong-ah Paik; Winny Dong

    path required for metal vapor to permeate aerogel is extremely tortuous, thus significantly decreasing sublimation rates. Another added benefit to using aerogel as a coating is that it can also serve as thermal insulation. Since aerogel is made through liquid synthesis it can be cast in or around

  11. FEMP/NTDP Technology Focus New Technology

    E-Print Network [OSTI]

    FEMP/NTDP Technology Focus New Technology Demonstration Program Technology Focus FEMPFederal Energy Management Program Trends in Energy Management Technology: BCS Integration Technologies ­ Open Communications into a complete EMCIS. The first article [1] covered enabling technologies for emerging energy management systems

  12. Updated 11/1/2012 GEORGIA INSTITUTE OF TECHNOLOGY

    E-Print Network [OSTI]

    Li, Mo

    Updated 11/1/2012 GEORGIA INSTITUTE OF TECHNOLOGY OFFICE OF FINANCIAL SERVICES ADMINSTRATION Cash/Investment Management Debt Management Georgia Tech Facilities, Inc. Georgia Advanced Technology Ventures, Inc. Project Accounting Cost Accounting Rate Studies Negotiations Salary, Planning

  13. Fabrication, qualification and test of high Jc ROEBEL YBCO coated conductor cable for HEP magnets

    SciTech Connect (OSTI)

    Lombardo, V.; Barzi, E.; Turrioni, D.; Zlobin, A.V.; /Fermilab; Long, N.J.; Badcock, R.A.

    2010-08-01T23:59:59.000Z

    The ROEBEL cable concept allows for a high critical current cable assembled using commercially available YBa{sub 2}Cu{sub 3}O{sub 7-{Delta}} coated conductors. this approach to cable design leads to several technological improvements if applied to the manufacture process of next generation low inductance, high current density HTS coils. A reduction in inductance proves to be extremely important when it comes to protection of coils capable of generating fields in the range of 40-50T, such as the ones needed in the last stage of the cooling channel of a muon collider. In this work several aspects are presented including the qualification and minimum requirements for YBa{sub 2}Cu{sub 3}O{sub 7-{Delta}}coated conductor in terms of 2D current density uniformity and the manufacturing process of ROEBEL cables. Test results achieved using a superconducting transformer for critical current measurements in liquid helium are shown, discussed and compared to the performance of a single YBa{sub 2}Cu{sub 3}O{sub 7-{Delta}} coated conductor tape.

  14. Sealed glass coating of high temperature ceramic superconductors

    DOE Patents [OSTI]

    Wu, Weite (Tainan, TW); Chu, Cha Y. (Garnerville, NY); Goretta, Kenneth C. (Downers Grove, IL); Routbort, Jules L. (Darien, IL)

    1995-01-01T23:59:59.000Z

    A method and article of manufacture of a lead oxide based glass coating on a high temperature superconductor. The method includes preparing a dispersion of glass powders in a solution, applying the dispersion to the superconductor, drying the dispersion before applying another coating and heating the glass powder dispersion at temperatures below oxygen diffusion onset and above the glass melting point to form a continuous glass coating on the superconductor to establish compressive stresses which enhance the fracture strength of the superconductor.

  15. Corrosion resistant coatings suitable for elevated temperature application

    DOE Patents [OSTI]

    Chan, Kwai S. (San Antonio, TX); Cheruvu, Narayana Sastry (San Antonio, TX); Liang, Wuwei (Austin, TX)

    2012-07-31T23:59:59.000Z

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  16. The role of electroplated coatings in metal joining

    SciTech Connect (OSTI)

    Dini, J.W. [Lawrence Livermore National Lab., CA (United States)

    1996-05-01T23:59:59.000Z

    Electroplated and electroless coatings often play an important role in soldering, brazing, and welding operations. Thin deposits applied to critical surfaces before the joining operations can provide the difference between success and failure. Diffusion welding applications sometimes require coatings to help promote joining. For some applications, electroplating by itself can be used to join metals that cannot be welded or brazed because of metallurgical incompatibility. The use of electroplated coatings for these various joining applications is reviewed here.

  17. Low gloss UV-cured coatings for aircraft

    DOE Patents [OSTI]

    Bowman, Mark; Muschar, Harry

    2014-12-09T23:59:59.000Z

    A method of applying a low gloss coating to a substrate such as the exterior surface of an aircraft is disclosed. The coating composition comprising a polyene, a polythiol, a flatting agent and a coloring pigment is applied to the substrate and given a first dosage of UV radiation followed by a second dosage in which the second dosage is greater than the first resulting in an ultralow gloss coating.

  18. High Temperature Oxidation Resistance and Surface Electrical Conductivity of Stainless Steels with Filtered Arc Cr-Al-N Multilayer and/or Superlattice Coatings

    SciTech Connect (OSTI)

    Gannon, Paul E.; Tripp, C.; Knospe, Anders; Ramana, C. V.; Deibert, Max; Smith, Richard J.; Gorokhovsky, Vladimir I.; Shutthanandan, V.; Gelles, David S.

    2004-11-01T23:59:59.000Z

    The requirements for low cost and high-tempurater corrosion resistance for bipolar interconnect plates in solid oxide fuel cell (SOFC) stacks has directed attention to the use of metal plates with oxidation resistant coatings. Candidate coatings must exhibit chemical and thermal-mechanical stability and high electrical conductivity during long-term (>400,000 hrs) exposure to SOFC operatong conditions. The high temperature oxidation resistance and surface electrical donductivity of 304, 440A,a dn Crofer-22 APU steel coupons, with and without multilayer and/or superlattice coatings from a Cr-Al-N system were investigated as a function of exposure in an oxidization atmosphere at high temperatures. The coatins were deposited using large area filtered arc depsition (LAFAD) technology [1], and subsequently annealed in air at 800 degrees C for varying times. Area specific resistance and activation energy for electrical conductivity of oxidized coupons were measured using a 4-point technique with Pt paste for electrical contact between facing oxidized coupon surfaces. The surface compositon, structure and morphology of the coupons were characterized using RBS, nuclear reaction analysis, XPS, SEM, and AFM techniques. The structure of the CRN/CrAlN multilayered superlattice coatings was characterized by TEM. By altering the architecture of the coating layers, both surface electrical conductivity and oxidation resistance [2] improved signigicantly for some of the coated samples tested up to ~100hrs.

  19. 794 The Canadian Journal of Chemical Engineering, Volume 82, August 2004 Rate of Bitumen Film Transfer from a Quartz Surface

    E-Print Network [OSTI]

    Drelich, Jaroslaw W.

    794 The Canadian Journal of Chemical Engineering, Volume 82, August 2004 Rate of Bitumen Film be addressed. E-mail address: jdmiller@mines.utah.edu The rate of bitumen transfer from a bitumen-coated quartz bitumen spreading, a bulk layer followed the formation of thin bitumen films (precursor films). The bulk

  20. Poly(lactic acid) degradable plastics, coatings, and binders

    SciTech Connect (OSTI)

    Bonsignore, P.V.; Coleman, R.D.; Mudde, J.P.

    1992-01-01T23:59:59.000Z

    Biochemical processes to derive value from the management of high carbohydrate food wastes, such as potato starch, corn starch, and cheese whey permeate, have typically been limited to the production of either ethanol or methane. Argonne National Laboratory (ANL) believes that lactic acid presents an attractive option for an alternate fermentation end product, especially in light of lactic acids' being a viable candidate for conversion to environmentally safe poly(lactic acid) (PLA) degradable plastics, coatings, and binders. Technology is being developed at ANL to permit a more cost effective route to modified high molecular weight PLA. Preliminary data on the degradation behavior of these modified PLAs shows the retention to the inherent hydrolytic degradability of the PLA modified, however, by introduced compositional variables. A limited study was done on the hydrolytic stability of soluble oligomers of poly(L-lactic acid). Over a 34 day hold period, water-methanol solutions of Pl-LA oligomers in the 2-10 DP range retained some 75% of their original molecular weight.

  1. Poly(lactic acid) degradable plastics, coatings, and binders

    SciTech Connect (OSTI)

    Bonsignore, P.V.; Coleman, R.D.; Mudde, J.P.

    1992-05-01T23:59:59.000Z

    Biochemical processes to derive value from the management of high carbohydrate food wastes, such as potato starch, corn starch, and cheese whey permeate, have typically been limited to the production of either ethanol or methane. Argonne National Laboratory (ANL) believes that lactic acid presents an attractive option for an alternate fermentation end product, especially in light of lactic acids` being a viable candidate for conversion to environmentally safe poly(lactic acid) (PLA) degradable plastics, coatings, and binders. Technology is being developed at ANL to permit a more cost effective route to modified high molecular weight PLA. Preliminary data on the degradation behavior of these modified PLAs shows the retention to the inherent hydrolytic degradability of the PLA modified, however, by introduced compositional variables. A limited study was done on the hydrolytic stability of soluble oligomers of poly(L-lactic acid). Over a 34 day hold period, water-methanol solutions of Pl-LA oligomers in the 2-10 DP range retained some 75% of their original molecular weight.

  2. Ceramic Technology Project semiannual progress report, October 1992--March 1993

    SciTech Connect (OSTI)

    Johnson, D.R.

    1993-09-01T23:59:59.000Z

    This project was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Although progress has been made in developing reliable structural ceramics, further work is needed to reduce cost. The work described in this report is organized according to the following work breakdown structure project elements: Materials and processing (monolithics [Si nitride, carbide], ceramic composites, thermal and wear coatings, joining, cost effective ceramic machining), materials design methodology (contact interfaces, new concepts), data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, nondestructive evaluation development), and technology transfer.

  3. aluminum coatings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Philadelphia 2011-01-01 24 QUASI-STATIC AND DYNAMIC TORSION TESTING OF CERAMIC MICRO AND NANO-STRUCTURED COATINGS USING SPECKLE PHOTOGRAPHY Engineering Websites Summary:...

  4. PROTECTIVE SURFACE COATINGS ON SEMICONDUCTOR NUCLEAR RADIATION DETECTORS

    E-Print Network [OSTI]

    Hansen, W.L.

    2010-01-01T23:59:59.000Z

    ON SEMICONDUCTOR NUCLEAR RADIATION DETECTORS W. L. Hansen,COATINGS ON SEMICONDUCTOR NUCLEAR RADIATION DETECTORS* W. L.the use of germanium nuclear radiation detec­ tors, a new

  5. Preparation of Polymer-Coated Functionalized Ferrimagnetic Iron Oxide Nanoparticles*

    E-Print Network [OSTI]

    Yu, Shi

    A simple chemical method to synthesize PMAA coated maghemite nanoparticles is described. Monomer methacrylic acid molecules were absorbed onto the synthesized ferrimagnetic nanoparticles followed by polymerization. The ...

  6. Boron nitride nanosheets as oxygen-atom corrosion protective coatings

    SciTech Connect (OSTI)

    Yi, Min [Beijing Key Laboratory for Powder Technology Research and Development, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); Plasma Laboratory, Ministry-of-Education Key Laboratory of Fluid Mechanics, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); Shen, Zhigang, E-mail: shenzhg@buaa.edu.cn [Beijing Key Laboratory for Powder Technology Research and Development, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); Plasma Laboratory, Ministry-of-Education Key Laboratory of Fluid Mechanics, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); School of Material Science and Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); Zhao, Xiaohu [Plasma Laboratory, Ministry-of-Education Key Laboratory of Fluid Mechanics, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); Liang, Shuaishuai [Beijing Key Laboratory for Powder Technology Research and Development, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); Liu, Lei [Beijing Key Laboratory for Powder Technology Research and Development, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China); School of Material Science and Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100191 (China)

    2014-04-07T23:59:59.000Z

    The research of two-dimensional nanomaterials for anticorrosion applications is just recently burgeoning. Herein, we demonstrate the boron nitride nanosheets (BNNSs) coatings for protecting polymer from oxygen-atom corrosion. High-quality BNNSs, which are produced by an effective fluid dynamics method with multiple exfoliation mechanisms, can be assembled into coatings with controlled thickness by vacuum filtration. After exposed in atom oxygen, the naked polymer is severely corroded with remarkable mass loss, while the BNNSs-coated polymer remains intact. Barrier and bonding effects of the BNNSs are responsible for the coating's protective performance. These preliminary yet reproducible results pave a way for resisting oxygen-atom corrosion.

  7. Multiphase Nano-Composite Coatings for Achieving Energy Optimization

    SciTech Connect (OSTI)

    Dr. Jose Nainaparampil

    2012-03-26T23:59:59.000Z

    UES Inc. and ANL teamed in this work to develop novel coating systems for the protection of surfaces from thermal degradation mainly in two applications; Machining and Die casting. These coatings were specifically designed for the purpose by incorporating required material phases and the overall architecture, which led to reduce the energy usage and increase efficiency of the operations. Following the UES/ANL'Â?s feasibility work, the coatings were developed utilizing High power impulse magnetron sputtering (HiPMS) and Large area filtered arc deposition (LAFAD) techniques. Toughness, hardness and oxidation resistance: contrasting qualities have been mixed in the right proportion to attain the suitable material characteristic for the cause. Hafnium diboride (HfB2) based materials provided such a system and its properties were tamed to attain the right combination of toughness and hardness by working on the microstructure and architecture of coatings. An effective interfacing material (graded concentrations of topcoat) was also achieved in this work to provide the required adhesion between the substrate and the coating. Combination of an appropriate bond coat and a functional top coat provided the present thermal degradation resistant coating for cutting tools and die-casting applications. Laboratory level performance tests and industrial level application tests by partner companies (Beta Site Testing) were used for the development of these coatings.

  8. Optimal design of antireflection coatings with different metrics

    E-Print Network [OSTI]

    2013-03-19T23:59:59.000Z

    experiments on several types of coatings, using the average and maximal values of the ... solar energy, and many other fields of applied optics. ... cell panels.

  9. aluminium based coatings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    XI, Universit de 5 Machining of nickel based superalloys using coated PCBN tooling. Open Access Theses and Dissertations Summary: ??Following a comprehensive literature...

  10. antireflection coatings based: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Gupta, S Dutta 2013-01-01 26 Machining of nickel based superalloys using coated PCBN tooling. Open Access Theses and Dissertations Summary: ??Following a comprehensive literature...

  11. Tribological performance of hybrid filtered arc-magnetron coatings...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    B4C targets, were directed to the substrates in the presence of reactive gases. A multiphase nanocomposite coating architecture was designed to provide the optimal combination...

  12. Ion beam assisted deposition of thermal barrier coatings

    DOE Patents [OSTI]

    Youchison, Dennis L. (Albuquerque, NM); McDonald, Jimmie M. (Albuquerque, NM); Lutz, Thomas J. (Albuquerque, NM); Gallis, Michail A. (Albuquerque, NM)

    2010-11-23T23:59:59.000Z

    Methods and apparatus for depositing thermal barrier coatings on gas turbine blades and vanes using Electron Beam Physical Vapor Deposition (EBPVD) combined with Ion Beam Assisted Deposition (IBAD).

  13. Method of fabricating silicon carbide coatings on graphite surfaces

    DOE Patents [OSTI]

    Varacalle, Jr., Dominic J. (Idaho Falls, ID); Herman, Herbert (Port Jefferson, NY); Burchell, Timothy D. (Oak Ridge, TN)

    1994-01-01T23:59:59.000Z

    The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1600.degree.C. which transforms the coating to silicon carbide.

  14. advanced coated particle: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Summary: Janus particles,4 non-spherical shaped acorn'' particles5,6 and unsymmetrical 3D macromoleculesFabrication of asymmetrically coated colloid particles by microcontact...

  15. Final Project Report G-Plus Windshield Coatings

    SciTech Connect (OSTI)

    Matson, Dean W.; Koram, Kwaku

    2002-08-01T23:59:59.000Z

    Samples of Sungate windshield material provided by PPG were analyzed to ascertain failure mechanisms observed at the interface between a copper busbar and the electrically conductive coating in use. Samples of “failed” windshield material were characterized using optical and electron microscopy, as well as surface analysis methods. These were compared to corresponding samples of “good” coatings. The primary failure mechanism of the coated windshield appears to be related to electrical discharges that originate where air-filled gaps are present between the copper busbar and the conductive coating. Gaps are produced by irregularities or wrinkles in the copper busbar that may result from the installation process.

  16. Method of fabricating silicon carbide coatings on graphite surfaces

    DOE Patents [OSTI]

    Varacalle, D.J. Jr.; Herman, H.; Burchell, T.D.

    1994-07-26T23:59:59.000Z

    The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1,600 C which transforms the coating to silicon carbide. 3 figs.

  17. Development of spray coated cathodes for RITS-6.

    SciTech Connect (OSTI)

    Simpson, Sean; Leckbee, Joshua J.; Miller, Stephen Samuel

    2013-09-01T23:59:59.000Z

    This report documents work conducted in FY13 to conduct a feasibility study on thermal spray coated cathodes to be used in the RITS-6 accelerator in an attempt to improve surface uniformity and repeatability. Currently, the cathodes are coated with colloidal silver by means of painting by hand. It is believed that improving the cathode coating process could simplify experimental setup and improve flash x-ray radiographic performance. This report documents the experimental setup and summarizes the results of our feasibility study. Lastly, it describes the path forward and potential challenges that must be overcome in order to improve the process for creating uniform and repeatable silver coatings for cathodes.

  18. Apparatus and method for measuring the thickness of a coating

    DOE Patents [OSTI]

    Carlson, Nancy M. (Idaho Falls, ID); Johnson, John A. (Idaho Falls, ID); Tow, David M. (Idaho Falls, ID); Walter, John B (Idaho Falls, ID)

    2002-01-01T23:59:59.000Z

    An apparatus and method for measuring the thickness of a coating adhered to a substrate. An electromagnetic acoustic transducer is used to induce surface waves into the coating. The surface waves have a selected frequency and a fixed wavelength. Interpolation is used to determine the frequency of surface waves that propagate through the coating with the least attenuation. The phase velocity of the surface waves having this frequency is then calculated. The phase velocity is compared to known phase velocity/thickness tables to determine the thickness of the coating.

  19. anticorrosion coatings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    PERFORMANCE TESTS Alex A. Volinsky Email: volinsky ABSTRACT Protective coating corrosion failure is a complicated process that involves various phenomena long time without...

  20. anticorrosive crc coatings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    PERFORMANCE TESTS Alex A. Volinsky Email: volinsky ABSTRACT Protective coating corrosion failure is a complicated process that involves various phenomena long time without...

  1. Corrosion protection mechanism of polyaniline blended organic coating on steel

    SciTech Connect (OSTI)

    Sathiyanarayanan, S.; Jeyaram, R.; Muthukrishnan, S.; Venkatachari, G. [Central Electrochemical Research Institute, Karaikkudi (India)

    2009-07-01T23:59:59.000Z

    Epoxy-coal tar coatings are widely used to protect steel structures exposed to marine atmosphere due to their good barrier property. However, the presence of micropores and microcracks formed during the coating formation leads to failure of the coating due to permeation of corrosive ions. In recent years, it has been established that the coatings containing polyaniline (PANI) is able to protect pinholes and defects due to its passivating ability. Hence, a study has been made on the effect of polyaniline content (1 and 3%) in epoxy-coal tar coating on the corrosion protection of steel in 3% NaCl solution by electrochemical impedance spectroscopy (EIS) studies. Both phosphate- and chloride-doped polyanilines were prepared by a chemical oxidative polymerization method. From EIS studies, it has been found that the resistance value of the coatings containing 1 and 3% phosphate-doped polyaniline and 3% chloride-doped polyaniline pigmented coatings are similar to 10{sup 9} {Omega} cm{sup 2} even after 90 days exposure to NaCl solution, which are two orders high in comparison to that of conventional coal tar epoxy coatings. Besides, the conducting state of polyaniline has been found to be decreased after exposure to NaCl solution due to redox property of PANI. X-ray photoelectron spectroscopy studies have shown that polyaniline forms a complex layer with iron beneath the coating along with iron oxide.

  2. Project Profile: High-Temperature Solar Selective Coating Development...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Selective Coating Development for Power Tower Receivers Sandia National Laboratories logo Sandia National Laboratories (SNL), under the National Laboratory R&D competitive...

  3. (Environmental technology)

    SciTech Connect (OSTI)

    Boston, H.L.

    1990-10-12T23:59:59.000Z

    The traveler participated in a conference on environmental technology in Paris, sponsored by the US Embassy-Paris, US Environmental Protection Agency (EPA), the French Environmental Ministry, and others. The traveler sat on a panel for environmental aspects of energy technology and made a presentation on the potential contributions of Oak Ridge National Laboratory (ORNL) to a planned French-American Environmental Technologies Institute in Chattanooga, Tennessee, and Evry, France. This institute would provide opportunities for international cooperation on environmental issues and technology transfer related to environmental protection, monitoring, and restoration at US Department of Energy (DOE) facilities. The traveler also attended the Fourth International Conference on Environmental Contamination in Barcelona. Conference topics included environmental chemistry, land disposal of wastes, treatment of toxic wastes, micropollutants, trace organics, artificial radionuclides in the environment, and the use biomonitoring and biosystems for environmental assessment. The traveler presented a paper on The Fate of Radionuclides in Sewage Sludge Applied to Land.'' Those findings corresponded well with results from studies addressing the fate of fallout radionuclides from the Chernobyl nuclear accident. There was an exchange of new information on a number of topics of interest to DOE waste management and environmental restoration needs.

  4. High rate buffer layer for IBAD MgO coated conductors

    DOE Patents [OSTI]

    Foltyn, Stephen R. (Los Alamos, NM); Jia, Quanxi (Los Alamos, NM); Arendt, Paul N. (Los Alamos, NM)

    2007-08-21T23:59:59.000Z

    Articles are provided including a base substrate having a layer of an oriented material thereon, and, a layer of hafnium oxide upon the layer of an oriented material. The layer of hafnium oxide can further include a secondary oxide such as cerium oxide, yttrium oxide, lanthanum oxide, scandium oxide, calcium oxide and magnesium oxide. Such articles can further include thin films of high temperature superconductive oxides such as YBCO upon the layer of hafnium oxide or layer of hafnium oxide and secondary oxide.

  5. SELECTING INFORMATION TECHNOLOGY SECURITY

    E-Print Network [OSTI]

    April 2004 SELECTING INFORMATION TECHNOLOGY SECURITY PRODUCTS Shirley Radack, Editor Computer Security Division Information Technology Laboratory National Institute of Standards and Technology Information technology security prod ucts are essential to better secure infor mation technology (IT) systems

  6. Thermal barrier coating resistant to sintering

    DOE Patents [OSTI]

    Subramanian, Ramesh (Orlando, FL); Sabol, Stephen M. (Orlando, FL)

    2001-01-01T23:59:59.000Z

    A device (10) having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10) and is not soluble with the underlying ceramic layer (16). For a YSZ ceramic layer (16) the sintering resistant layer (22) may preferably be aluminum oxide or yttrium aluminum oxide, deposited as a continuous layer or as nodules.

  7. Coated Particle Fuel Development Lab (CPFDL) | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOE Office511041clothAdvanced Materials Advanced. C o w l i t zManufacturing:DOECoach ComplianceCoated Particle Fuel

  8. Coated Conductors Cylinder Ltd | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are being directedAnnual Siteof EnergyInnovationin UrbanCityCoated Conductors Cylinder Ltd Jump to: navigation,

  9. Cerium Oxide Coating for Oxidation Reduction

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOE Office511041clothAdvanced Materials Advanced. C o w l i t z C oCNMSStaffCerium Oxide Coating for Oxidation

  10. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Reistance FY05 HPCRM Annual Report # Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    SciTech Connect (OSTI)

    Farmer, J C; Haslam, J J; Day, S D

    2007-09-19T23:59:59.000Z

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer or inhibitor. Comparable metallic alloys such as SAM2X5 and SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Accelerated crevice corrosion tests are now being conducted to intentionally induce crevice corrosion, and to determine those environmental conditions where such localized attack occurs. Such materials are extremely hard, and provide enhanced resistance to abrasion and gouges (stress risers) from backfill operations, and possibly even tunnel boring. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN. These new materials provide a viable coating option for repository engineers. SAM2X5 and SAM1651 coatings can be applied with thermal spray processes without any significant loss of corrosion resistance. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying. Containers for the transportation, storage and disposal of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) with corrosion resistant coatings are envisioned. For example, an enhanced multi-purpose container (MPC) could be made with such coatings, leveraging existing experience in the fabrication of such containers. These coating materials could be used to protect the final closure weld on SNF/HLW disposal containers, eliminate need for stress mitigation. Integral drip shield could be produced by directly spraying it onto the disposal container, thereby eliminating the need for an expensive titanium drip shield. In specific areas where crevice corrosion is anticipated, such as the contact point between the disposal container and pallet, HVOF coatings could be used to buildup thickness, thereby selectively adding corrosion life where it is needed. Both SAM2X5 & SAM1651 have high boron content which enable them to absorb neutrons and therefore be used for criticality control in baskets. Alloy C-22 and 316L have no neutron absorber, and cannot be used for such functions. Borated stainless steel and G

  11. astrophysical reaction rate: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    14 15 16 17 18 19 20 21 22 23 24 25 Next Page Last Page Topic Index 1 Workshop on Thermonuclear Reaction Rates for Astrophysics Applications Computer Technologies and Information...

  12. astrophysical reaction rates: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    14 15 16 17 18 19 20 21 22 23 24 25 Next Page Last Page Topic Index 1 Workshop on Thermonuclear Reaction Rates for Astrophysics Applications Computer Technologies and Information...

  13. Michigan Technological University Debt Service Obligations

    E-Print Network [OSTI]

    Michigan Technological University Debt Service Obligations As of June 30, 2013 Current LT Series) Refunding of 2003 & 2004 Fixed Rate Bond Issues SDC Ice Plant and Partial Roof of SDC Total

  14. MICHIGAN TECHNOLOGICAL UNIVERSITY CLASSIFICATION DESCRIPTION

    E-Print Network [OSTI]

    MICHIGAN TECHNOLOGICAL UNIVERSITY CLASSIFICATION DESCRIPTION Job Title: STAFF ASSISTANT (N6) Department: J. ROBERT VAN PELT LIBRARY Hourly Rate: MINIMUM $12.65 ­ MAXIMUM $16.20 Supervisor: STRATEGIC INITIATIVES LIBRARIAN SUMMARY: This position participates in a variety of digital library and service

  15. Certification and Rating of Attachments for Fenestration Technologies

    Office of Environmental Management (EM)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742 33 1112011AT&T, Inc.'sEnergyTexas CategoricalAdministration-UpperNationalfor

  16. Certification and Rating of Attachments for Fenestration Technologies

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the YouTube platformBuilding RemovalCSS LetterStateDepartmentAnnounce

  17. Self Healing Coatings | Polymer Coatings | Automotive Paints | Hea... http://living.oneindia.in/automobiles/auto-news/2008/polymer-coati... 1 of 2 2/6/09 10:29 AM

    E-Print Network [OSTI]

    Braun, Paul

    Self Healing Coatings | Polymer Coatings | Automotive Paints | Hea... http Ring #12;Self Healing Coatings | Polymer Coatings | Automotive Paints | Hea... http.gtglass.com Automotive Paints Guaranteed Color Match. Brush or Spray. In Stock Now. Order Today! www.Automotive

  18. Controlled, Rapid Deposition of Structured Coatings from Micro-and Nanoparticle Suspensions

    E-Print Network [OSTI]

    Velev, Orlin D.

    Controlled, Rapid Deposition of Structured Coatings from Micro- and Nanoparticle Suspensions Brian Thin nanoparticle coatings can also impart decorative functions to surfaces, modify their wetting of micro- and nanoparticle coatings require the development of rapid, inexpensive, and easily controlled

  19. Arsenic remediation of drinking water using iron-oxide coated coal bottom ash

    E-Print Network [OSTI]

    MATHIEU, JOHANNA L.

    2010-01-01T23:59:59.000Z

    using Iron-oxide Coated Coal Ash. In Arsenic Contaminationwater using  iron?oxide coated coal bottom ash  Johanna L.  using iron-oxide coated coal bottom ash JOHANNA L. MATHIEU

  20. Lubricant-Friendly, Superhard and Low-Friction Coatings by Design...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lubricant-Friendly, Superhard and Low-Friction Coatings by Design Lubricant-Friendly, Superhard and Low-Friction Coatings by Design Superhard and low-friction coatings and surface...