National Library of Energy BETA

Sample records for output aluminum steel

  1. Diode laser welding of aluminum to steel

    SciTech Connect (OSTI)

    Santo, Loredana; Quadrini, Fabrizio; Trovalusci, Federica [University of Rome Tor Vergata, Department of Mechanical Engineering, Via del Politecnico 1, 00133 Rome (Italy)

    2011-05-04

    Laser welding of dissimilar materials was carried out by using a high power diode laser to join aluminum to steel in a butt-joint configuration. During testing, the laser scan rate was changed as well as the laser power: at low values of fluence (i.e. the ratio between laser power and scan rate), poor joining was observed; instead at high values of fluence, an excess in the material melting affected the joint integrity. Between these limiting values, a good aesthetics was obtained; further investigations were carried out by means of tensile tests and SEM analyses. Unfortunately, a brittle behavior was observed for all the joints and a maximum rupture stress about 40 MPa was measured. Apart from the formation of intermeltallic phases, poor mechanical performances also depended on the chosen joining configuration, particularly because of the thickness reduction of the seam in comparison with the base material.

  2. Aluminum electroplating on steel from a fused bromide electrolyte

    SciTech Connect (OSTI)

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr–KBr–CsBr–AlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBr–KBr–CsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  3. Process for mitigating corrosion and increasing the conductivity of steel studs in soderberg anodes of aluminum reduction cells

    DOE Patents [OSTI]

    Oden, Laurance L. (Albany, OR); White, Jack C. (Albany, OR); Ramsey, James A. (The Dalles, OR)

    1994-01-01

    A corrosion resistant electrically conductive coating on steel anode studs used in the production of aluminum by electrolysis.

  4. Steel and Aluminum Energy Conservation and Technology Competitiveness Act of 1988. Fiscal year 1993 annual report

    SciTech Connect (OSTI)

    Not Available

    1994-09-01

    The Steel and Aluminum Energy Conservation and Technology Competitiveness Act of 1988 (Act), commonly referred to as the Metals Initiative, was signed into law on November 17, 1988 (Public Law 100-680). The Act, 15 U.S.C. 5101 et seq., has tile following purposes: (1) to {open_quotes}increase the energy efficiency and enhance the competitiveness of American steel, aluminum, and copper industries{close_quotes}; and (2) to continue the research and development efforts begun under the Department of Energy (DOE) program known as the Steel Initiative. Section 8 of tile Act requires the Secretary of Energy to prepare an annual report to Congress describing the activities carried out under the Act during each fiscal year. 15 U.S.C. 5107 In addition, with respect to reports on fiscal years 1993, 1995, and 1997, Section 8 requires a complete summary of activities under the management plan and research plan from inception with an analysis of extent of their success in accomplishing the purposes of the Act. Id. The Metals Initiative is currently supporting six steel industry research and development projects: (1) Superplastic Steel Processing with Lawrence Livermore National Laboratory; (2) Direct Steelmaking with the American Iron and Steel Institute; (3) Electrochemical Dezincing of Steel Scrap with Argonne National Laboratory and Metal Recovery Industries (U.S.), Inc.; (4) Rapid Analysis of Molten Metals Using Laser Produced Plasmas with Lehigh University; (5) Direct Strip Casting using a single wheel caster with Armco, Inc.; and (6) Advanced Process Control, also with the American Iron and Steel Institute. At the close of the fiscal year, a seventh project, Waste Oxide Recycling with the American Iron and Steel Institute, was selected for inclusion in the Direct Steelmaking project. There are three projects with the aluminum industry. The first, Wettable Cathodes for Alumina Reduction Cells with the Reynolds Metals Company, continues from the prior periods.

  5. Evaluation of cast carbon steel and aluminum for rack insert in MCO Mark 1A fuel basket

    SciTech Connect (OSTI)

    Graves, C.E., Fluor Daniel Hanford

    1997-03-21

    This document evaluates the effects ofusing a cast carbon steel or aluminum instead of 3O4L stainless steel in the construction ofthe fuel rack insert for the Spent Nuclear Fuel MCO Mark IA fuel baskets. The corrosion, structural, and cost effects are examined.

  6. Precipitation of aluminum nitride in a high strength maraging steel with low nitrogen content

    SciTech Connect (OSTI)

    Jeanmaire, G.; Dehmas, M.; Redjaďmia, A.; Puech, S.; Fribourg, G.

    2014-12-15

    In the present work, aluminum nitride (AlN) precipitation was investigated in a X23NiCoCrMoAl13-6-3 maraging steel with low nitrogen content (wt.% N = 5.5 ppm). A reliable and robust automatic method by scanning electron microscopy observations coupled with energy dispersive X-ray spectroscopy was developed for the quantification of AlN precipitates. The first stage was to identify the solvus temperature and to develop a heat treatment able to dissolve the AlN precipitates. The experimental determination of equilibrium conditions and solvus temperature show good agreement with ThermoCalc® simulation. Then, from this AlN-free state, the cooling rate, isothermal holding time and temperature were the subject of an intensive investigation in the austenite region of this maraging steel. In spite of the high temperatures used during heat treatments, the growth kinetic of the largest AlN precipitates (> 1 ?m) is slow. The cooling rate has a major effect on the size and the number density of AlN due to a higher driving force for nucleation at low temperatures. At last, quenching prior to isothermal annealing at high temperatures leads to fine and dense AlN precipitation, resulting from the martensite to austenite transformation. Experimental results will be discussed and compared with kinetic data obtained with the mobility database MobFe2 implemented in Dictra® software. - Highlights: • Slow dissolution kinetic of AlN precipitates due to both their large size and small chemical driving force • Significant effects of cooling rate prior isothermal heat treatment, holding time and temperature on AlN precipitation • Size of AlN precipitates can be reduced by quenching prior isothermal holding. • Fine precipitation of AlN related to the ? ? ? transformation.

  7. ZPR-3 Assembly 6F : A spherical assembly of highly enriched uranium, depleted uranium, aluminum and steel with an average {sup 235}U enrichment of 47 atom %.

    SciTech Connect (OSTI)

    Lell, R. M.; McKnight, R. D; Schaefer, R. W.; Nuclear Engineering Division

    2010-09-30

    Over a period of 30 years, more than a hundred Zero Power Reactor (ZPR) critical assemblies were constructed at Argonne National Laboratory. The ZPR facilities, ZPR-3, ZPR-6, ZPR-9 and ZPPR, were all fast critical assembly facilities. The ZPR critical assemblies were constructed to support fast reactor development, but data from some of these assemblies are also well suited for nuclear data validation and to form the basis for criticality safety benchmarks. A number of the Argonne ZPR/ZPPR critical assemblies have been evaluated as ICSBEP and IRPhEP benchmarks. Of the three classes of ZPR assemblies, engineering mockups, engineering benchmarks and physics benchmarks, the last group tends to be most useful for criticality safety. Because physics benchmarks were designed to test fast reactor physics data and methods, they were as simple as possible in geometry and composition. The principal fissile species was {sup 235}U or {sup 239}Pu. Fuel enrichments ranged from 9% to 95%. Often there were only one or two main core diluent materials, such as aluminum, graphite, iron, sodium or stainless steel. The cores were reflected (and insulated from room return effects) by one or two layers of materials such as depleted uranium, lead or stainless steel. Despite their more complex nature, a small number of assemblies from the other two classes would make useful criticality safety benchmarks because they have features related to criticality safety issues, such as reflection by soil-like material. ZPR-3 Assembly 6 consisted of six phases, A through F. In each phase a critical configuration was constructed to simulate a very simple shape such as a slab, cylinder or sphere that could be analyzed with the limited analytical tools available in the 1950s. In each case the configuration consisted of a core region of metal plates surrounded by a thick depleted uranium metal reflector. The average compositions of the core configurations were essentially identical in phases A - F. ZPR-3 Assembly 6F (ZPR-3/6F), the final phase of the Assembly 6 program, simulated a spherical core with a thick depleted uranium reflector. ZPR-3/6F was designed as a fast reactor physics benchmark experiment with an average core {sup 235}U enrichment of approximately 47 at.%. Approximately 81.4% of the total fissions in this assembly occur above 100 keV, approximately 18.6% occur below 100 keV, and essentially none below 0.625 eV - thus the classification as a 'fast' assembly. This assembly is Fast Reactor Benchmark No. 7 in the Cross Section Evaluation Working Group (CSEWG) Benchmark Specifications and has historically been used as a data validation benchmark assembly. Loading of ZPR-3/6F began in late December 1956, and the experimental measurements were performed in January 1957. The core consisted of highly enriched uranium (HEU) plates, depleted uranium plates, perforated aluminum plates and stainless steel plates loaded into aluminum drawers, which were inserted into the central square stainless steel tubes of a 31 x 31 matrix on a split table machine. The core unit cell consisted of three columns of 0.125 in.-wide (3.175 mm) HEU plates, three columns of 0.125 in.-wide depleted uranium plates, nine columns of 0.125 in.-wide perforated aluminum plates and one column of stainless steel plates. The maximum length of each column of core material in a drawer was 9 in. (228.6 mm). Because of the goal to produce an approximately spherical core, core fuel and diluent column lengths generally varied between adjacent drawers and frequently within an individual drawer. The axial reflector consisted of depleted uranium plates and blocks loaded in the available space in the front (core) drawers, with the remainder loaded into back drawers behind the front drawers. The radial reflector consisted of blocks of depleted uranium loaded directly into the matrix tubes. The assembly geometry approximated a reflected sphere as closely as the square matrix tubes, the drawers and the shapes of fuel and diluent plates allowed. According to the logbook and loading records for ZPR-3/6F

  8. Penetration Experiments with 6061-T6511 Aluminum Targets and Spherical-Nose Steel Projectiles at Striking Velocities Between 0.5 and 3.0 km/s

    SciTech Connect (OSTI)

    Forrestal, M.J.; Piekutowski, A.J.

    1999-02-04

    We conducted depth of penetration experiments with 7.11-mm-diameter, 74.7-mm-long, spherical-nose, 4340 steel projectiles launched into 250-mm-diameter, 6061-T6511 aluminum targets. To show the effect of projectile strength, we used projectiles that had average Rockwell harnesses of R{sub c} = 36.6, 39.5, and 46.2. A powder gun and two-stage, light-gas guns launched the 0.023 kg projectiles at striking velocities between 0.5 and 3.0 km/s. Post-test radiographs of the targets showed three response regions as striking velocities increased: (1) the projectiles remained visibly undeformed, (2) the projectiles permanently deformed without erosion, and (3) the projectiles eroded and lost mass. To show the effect of projectile strength, we compared depth-of-penetration data as a function of striking velocity for spherical-nose rods with three Rockwell harnesses at striking velocities ranging from 0.5 to 3.0 km/s. To show the effect of nose shape, we compared penetration data for the spherical-nose projectiles with previously published data for ogive-nose projectiles.

  9. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Other Waste Biomass: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) ...

  10. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Biogenic Municipal Solid Waste: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all ...

  11. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Landfill Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric ...

  12. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Petroleum Liquids: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) ...

  13. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Petroleum Coke: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric ...

  14. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Natural Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric ...

  15. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Wood Wood Waste Biomass: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all ...

  16. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    F. Coal: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities ...

  17. Li.sub.2 O-Al.sub.2 O.sub.3 -SiO.sub.2 glass ceramic-aluminum containing austenitic stainless steel composite body and a method of producing the same

    DOE Patents [OSTI]

    Cassidy, Roger T. (Monroe, OH)

    1990-05-01

    The present invention relates to a hermetically sealed Li.sub.2 O-Al.sub.2 O.sub.3 -SiO.sub.2 glass ceramic-aluminum containing stainless steel composite body and a method of producing the body. The composite body includes an oxide interfacial region between the glass ceramic and metal, wherein the interfacial region consists essentially of an Al.sub.2 O.sub.3 layer. The interfacial Al.sub.2 O.sub.3 region includes constituents of both the metal and glass ceramic.

  18. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Landfill Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,158 0 415 5 738 2005 994 0 519 212 263 2006 1,034 0 267 549 218 2007 985 0 226 532 228 2008 552 0 271 211 70 2009 440 0 313 91 37 2010 847 0 643 174 30 2011 1,635 0 1,422 165 48 2012 1,630 0 1,441 156 32 2013 414 0 132 206 76 2014 852 88 266 326 173

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    3. Useful Thermal Output by Energy Source: Total Combined Heat and Power (All Sectors), 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 351,871 80,824 16,659 654,242 126,157 667,341 45,456 1,942,550 2005 341,806 79,362 13,021 624,008 138,469 664,691 41,400 1,902,757 2006 332,548 54,224 24,009 603,288 126,049 689,549 49,308 1,878,973 2007 326,803 50,882 25,373 554,394 116,313 651,230 46,822 1,771,816

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Useful Thermal Output by Energy Source: Electric Power Sector Combined Heat and Power, 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 39,014 5,731 2,486 239,416 18,200 17,347 3,822 326,017 2005 39,652 5,571 2,238 239,324 36,694 18,240 3,884 345,605 2006 38,133 4,812 2,253 207,095 22,567 17,284 4,435 296,579 2007 38,260 5,294 1,862 212,705 20,473 19,166 4,459 302,219 2008 37,220 5,479 1,353 204,167

  1. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    5. Useful Thermal Output by Energy Source: Commercial Sector Combined Heat and Power, 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 22,450 4,118 165 21,851 0 8,936 6,350 63,871 2005 22,601 3,518 166 20,227 0 8,647 5,921 61,081 2006 22,186 2,092 172 19,370 0.22 9,359 6,242 59,422 2007 22,595 1,640 221 20,040 0 6,651 3,983 55,131 2008 22,991 1,822 177 20,183 0 8,863 6,054 60,091 2009 20,057 1,095 155

  2. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    6. Useful Thermal Output by Energy Source: Industrial Sector Combined Heat and Power, 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 290,407 70,976 14,008 392,974 107,956 641,058 35,284 1,552,663 2005 279,552 70,273 10,616 364,457 101,775 637,803 31,594 1,496,071 2006 272,229 47,320 21,584 376,822 103,481 662,906 38,630 1,522,971 2007 265,948 43,948 23,290 321,648 95,840 625,413 38,380 1,414,466 2008

  3. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Coal: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 24,275 0 3,809 1,540 18,926 2005 23,833 0 3,918 1,544 18,371 2006 23,227 0 3,834 1,539 17,854 2007 22,810 0 3,795 1,566 17,449 2008 22,168 0 3,689 1,652 16,827 2009 20,507 0 3,935 1,481 15,091 2010 21,727 0 3,808 1,406 16,513 2011 21,532 0 3,628 1,321 16,584

  4. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Coal: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,044,798 772,224 244,044 1,917 26,613 2005 1,065,281 761,349 276,135 1,922 25,875 2006 1,053,783 753,390 273,246 1,886 25,262 2007 1,069,606 764,765 280,377 1,927 22,537 2008 1,064,503 760,326 280,254 2,021 21,902 2009 955,190 695,615

  5. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Coal: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 564,497 0 87,981 34,538 441,978 2005 548,666 0 88,364 34,616 425,685 2006 532,561 0 84,335 34,086 414,140 2007 521,717 0 83,838 34,690 403,189 2008 503,096 0 81,416 36,163 385,517 2009 462,674 0 90,867 32,651 339,156 2010 490,931 0 90,184 30,725 370,022 2011

  6. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Petroleum Liquids: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Barrels) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 20,654 0 1,501 1,203 17,951 2005 20,494 0 1,392 1,004 18,097 2006 14,077 0 1,153 559 12,365 2007 13,462 0 1,303 441 11,718 2008 7,533 0 1,311 461 5,762 2009 8,128 0 1,301 293 6,534 2010 4,866 0 1,086 212 3,567 2011 3,826 0 1,004 168 2,654 2012

  7. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Petroleum Liquids: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Barrels) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 185,761 103,793 57,843 1,963 22,162 2005 185,631 98,223 63,546 1,584 22,278 2006 87,898 53,529 18,332 886 15,150 2007 95,895 56,910 24,097 691 14,198 2008 61,379 38,995 14,463 621 7,300 2009 51,690 31,847 11,181 477

  8. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Petroleum Liquids: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 124,809 0 8,592 7,219 108,997 2005 125,689 0 8,134 6,145 111,410 2006 87,137 0 6,740 3,481 76,916 2007 82,768 0 7,602 2,754 72,412 2008 45,481 0 7,644 2,786 35,051 2009 48,912 0 7,557 1,802 39,552 2010 29,243 0 6,402 1,297 21,545 2011 22,799 0 5,927

  9. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Petroleum Coke: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,043 0 237 8 798 2005 783 0 206 8 568 2006 1,259 0 195 9 1,055 2007 1,262 0 162 11 1,090 2008 897 0 119 9 769 2009 1,007 0 126 8 873 2010 1,059 0 98 11 950 2011 1,080 0 112 6 962 2012 1,346 0 113 11 1,222 2013 1,486 0 96 11 1,379 2014 1,283 3 90 16

  10. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Petroleum Coke: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 8,721 4,150 3,223 9 1,339 2005 9,113 4,130 3,953 9 1,020 2006 8,622 3,619 3,482 10 1,511 2007 7,299 2,808 2,877 12 1,602 2008 6,314 2,296 2,823 10 1,184 2009 5,828 2,761 1,850 9 1,209 2010 6,053 3,325 1,452 12 1,264 2011

  11. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Petroleum Coke: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 29,342 0 6,768 226 22,347 2005 22,224 0 5,935 228 16,061 2006 38,169 0 5,672 236 32,262 2007 38,033 0 4,710 303 33,019 2008 27,100 0 3,441 243 23,416 2009 29,974 0 3,652 213 26,109 2010 31,303 0 2,855 296 28,152 2011 31,943 0 3,244 153 28,546 2012

  12. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Natural Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,052,100 0 388,424 39,233 624,443 2005 984,340 0 384,365 34,172 565,803 2006 942,817 0 330,878 33,112 578,828 2007 872,579 0 339,796 35,987 496,796 2008 793,537 0 326,048 32,813 434,676 2009 816,787 0 305,542 41,275 469,970 2010 821,775 0 301,769

  13. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Natural Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 6,726,679 1,809,443 3,654,320 72,072 1,190,844 2005 7,020,709 2,134,859 3,734,286 67,957 1,083,607 2006 7,404,432 2,478,396 3,743,704 67,735 1,114,597 2007 7,961,922 2,736,418 4,104,991 70,074 1,050,439 2008 7,689,380

  14. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Natural Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,085,191 0 398,476 40,122 646,593 2005 1,008,404 0 392,842 35,037 580,525 2006 968,574 0 339,047 33,928 595,599 2007 894,272 0 347,181 36,689 510,402 2008 813,794 0 333,197 33,434 447,163 2009 836,863 0 312,553 42,032 482,279 2010 841,521 0 308,246 47,001

  15. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Wood / Wood Waste Biomass: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,016,124 0 14,968 1,493 999,663 2005 997,331 0 19,193 1,028 977,111 2006 1,049,161 0 18,814 1,045 1,029,303 2007 982,486 0 21,435 1,756 959,296 2008 923,889 0 18,075 1,123 904,690 2009 816,285 0 19,587 1,135 795,563 2010 876,041 0 18,357

  16. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Landfill Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 2,174 0 735 10 1,429 2005 1,923 0 965 435 522 2006 2,051 0 525 1,094 433 2007 1,988 0 386 1,102 501 2008 1,025 0 454 433 138 2009 793 0 545 176 72 2010 1,623 0 1,195 370 58 2011 3,195 0 2,753 351 91 2012 3,189 0 2,788 340 61 2013 831 0 261 423 147

  17. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Landfill Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 146,018 11,250 126,584 4,091 4,093 2005 143,822 11,490 124,030 5,232 3,070 2006 162,084 16,617 136,632 7,738 1,096 2007 168,762 17,442 144,490 5,699 1,131 2008 196,802 20,465 170,001 5,668 668 2009 207,585 19,583 181,234

  18. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Biogenic Municipal Solid Waste: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 2,743 0 651 1,628 464 2005 2,719 0 623 1,536 560 2006 2,840 0 725 1,595 520 2007 2,219 0 768 1,136 315 2008 2,328 0 806 1,514 8 2009 2,426 0 823 1,466 137 2010 2,287 0 819 1,316 152 2011 2,044 0 742 1,148 154 2012 1,986 0 522 1,273 190

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Biogenic Municipal Solid Waste: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 22,330 444 17,959 3,439 488 2005 22,089 560 17,655 3,289 584 2006 22,469 500 18,068 3,356 545 2007 21,796 553 17,885 2,921 437 2008 22,134 509 18,294 3,323 8 2009 22,095 465 17,872 3,622 137 2010 21,725 402

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Biogenic Municipal Solid Waste: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 19,991 0 4,746 12,295 2,950 2005 20,296 0 4,551 11,991 3,754 2006 21,729 0 5,347 12,654 3,728 2007 16,174 0 5,683 8,350 2,141 2008 18,272 0 6,039 12,174 59 2009 18,785 0 6,229 11,535 1,021 2010 17,502 0 6,031 10,333 1,138 2011 16,766 0

  1. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    E. Other Waste Biomass: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 30,228 0 12,055 2,627 15,547 2005 38,010 0 10,275 2,086 25,649 2006 36,966 0 8,561 2,318 26,087 2007 41,757 0 10,294 2,643 28,820 2008 41,851 0 9,674 1,542 30,635 2009 41,810 0 10,355 1,638 29,817 2010 47,153 0 8,436 1,648 37,070 2011 43,483 0

  2. Aluminum industry applications for OTEC

    SciTech Connect (OSTI)

    Jones, M.S.; Leshaw, D.; Sathyanarayana, K.; Sprouse, A.M.; Thiagarajan, V.

    1980-12-01

    The objective of the program is to study the integration issues which must be resolved to realize the market potential of ocean thermal energy conversion (OTEC) power for the aluminum industry. The study established, as a baseline, an OTEC plant with an electrical output of 100 MWe which would power an aluminum reduction plant. The reduction plant would have a nominal annual output of about 60,000 metric tons of aluminum metal. Three modes of operation were studied, viz: 1. A reduction plant on shore and a floating OTEC power plant moored offshore supplying energy by cable. 2. A reduction plant on shore and a floating OTEC power plant at sea supplying energy by means of an ''energy bridge.'' 3. A floating reduction plant on the same platform as the OTEC power plant. For the floating OTEC/aluminum plantship, three reduction processes were examined. 1. The conventional Hall process with prebaked anodes. 2. The drained cathode Hall cell process. 3. The aluminum chloride reduction process.

  3. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solutions for a Dynamic World PDF icon alumvision.pdf More Documents & Publications ITP Aluminum: Alumina Technology Roadmap U.S. Energy Requirements for Aluminum Production...

  4. Aluminum | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Inert Anode Roadmap (1998) Energy and Environmental Profile of the U.S. Aluminum Industry ... Instrumentation Integrated with Mathematical Modeling for Aluminum Production ...

  5. Designing aluminum sealing glasses for manufacturability

    SciTech Connect (OSTI)

    Kovacic, L.; Crowder, S.V.; Brow, R.K.; Bencoe, D.N.

    1993-12-31

    Manufacturability issues involved in the development of new sealing glasses include tailoring glass compositions to meet material and component requirements and determining the optimum seal processing parameters. For each of these issues, statistical analysis can be used to shorten the time between concept and product in the development of what is essentially a new manufacturing technology. We use the development of our new family of phosphate-based glasses for aluminum/stainless steel and aluminum/CuBe hermetic sealing, the ALSG family, to illustrate the statistical approach.

  6. ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Roadmap for the Automotive Market (May 1999) ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) PDF icon autoroadmap.pdf More Documents ...

  7. ITP Aluminum: Aluminum Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Roadmap ITP Aluminum: Aluminum Industry Technology Roadmap PDF icon al_roadmap.pdf More Documents & Publications ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) Overview of Recycling Technology R&D

  8. Aluminum Bronze Alloys to Improve Furnace Component Life | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Aluminum Bronze Alloys to Improve Furnace Component Life Aluminum Bronze Alloys to Improve Furnace Component Life Improved System Increases Steelmaking Furnace Efficiency, Safety, and Productivity Hoods, roofs, and sidewall systems in basic oxygen furnaces (BOFs) and electric arc furnaces (EAFs) enable effluent gases in excess of 3000°F to be properly captured, cooled, and processed prior to delivery to the environmental control equipment. Traditionally, these carbon steel components

  9. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOE Patents [OSTI]

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  10. Aluminum reference electrode

    DOE Patents [OSTI]

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  11. Aluminum reference electrode

    DOE Patents [OSTI]

    Sadoway, Donald R. (Belmont, MA)

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  12. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    World | Department of Energy Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World PDF icon alum_vision.pdf More Documents & Publications ITP Aluminum: Alumina Technology Roadmap U.S. Energy Requirements for Aluminum Production

  13. Climate Model Output Rewriter

    Energy Science and Technology Software Center (OSTI)

    2004-06-21

    CMOR comprises a set of FORTRAN 90 dunctions that can be used to produce CF-compliant netCDF files. The structure of the files created by CMOR and the metadata they contain fulfill the requirements of many of the climate community’s standard model experiments (which are referred to here as "MIPS", which stands for "model intercomparison project", including, for example, AMIP, CMIP, CFMIP, PMIP, APE, and IPCC scenario runs), CMOR was not designed to serve as anmore » all-purpose wfiter of CF-compliant netCDF files, but simply to reduce the effort required to prepare and manage MIP data. Although MIPs encourage systematic analysis of results across models, this is only easy to do if the model output is written in a common format with files structured similarly and with sufficient metadata uniformly stored according to a common standard. Individual modeling groups store their data in different ways. but if a group can read its own data with FORTRAN, then it should easily be able to transform the data, using CMOR, into the common format required by the MIPs, The adoption of CMOR as a standard code for exchanging climate data will facilitate participation in MIPs because after learning how to satisfy the output requirements of one MIP, it will be easy to prepare output for the other MIPs.« less

  14. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOE Patents [OSTI]

    LaCamera, Alfred F. (Trafford, PA)

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  15. ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... It is a technological challenge for designers to balance ... projects will begin in the fall of 1999. Table X-1. ... Aluminum Explosion Prevention The Aluminum ...

  16. The industrial ecology of steel

    SciTech Connect (OSTI)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  17. Stainless Steel Permeability

    SciTech Connect (OSTI)

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  18. ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1999) | Department of Energy Aluminum Industry Roadmap for the Automotive Market (May 1999) ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) PDF icon autoroadmap.pdf More Documents & Publications Vehicle Technologies Office: US DRIVE Materials Technical Team Roadmap Development of Integrated Die Casting Process for Large Thin-Wall Magnesium Applications Enabling Production of Lightweight Magnesium Parts for Near-Term Automotive Applications ITP Aluminum:

  19. Process for the synthesis of nanophase dispersion-strengthened aluminum alloy

    DOE Patents [OSTI]

    Barbour, John C. (Albuquerque, NM); Knapp, James Arthur (Albuquerque, NM); Follstaedt, David Martin (Albuquerque, NM); Myers, Samuel Maxwell (Albuquerque, NM)

    1998-12-15

    A process for fabricating dispersion-strengthened ceramic-metal composites is claimed. The process comprises in-situ interaction and chemical reaction of a metal in gaseous form with a ceramic producer in plasma form. Such composites can be fabricated with macroscopic dimensions. Special emphasis is placed on fabrication of dispersion-strengthened aluminum oxide-aluminum composites, which can exhibit flow stresses more characteristic of high strength steel.

  20. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  1. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan (Mastic, NY); Reilly, James J. (Bellport, NY)

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  2. Scientists ignite aluminum water mix

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Scientists ignite aluminum water mix Scientists ignite aluminum water mix Don't worry, that beer can you're holding is not going to spontaneously burst into flames. June 30, 2014 Los Alamos National Laboratory chemist Bryce Tappan ignites a small quantity of aluminum nanoparticle water mixture. In open air, the compound burns like a Fourth of July sparkler. Los Alamos National Laboratory chemist Bryce Tappan ignites a small quantity of aluminum nanoparticle water mixture. In open air, the

  3. Enhanced performance CCD output amplifier

    DOE Patents [OSTI]

    Dunham, Mark E. (Los Alamos, NM); Morley, David W. (Santa Fe, NM)

    1996-01-01

    A low-noise FET amplifier is connected to amplify output charge from a che coupled device (CCD). The FET has its gate connected to the CCD in common source configuration for receiving the output charge signal from the CCD and output an intermediate signal at a drain of the FET. An intermediate amplifier is connected to the drain of the FET for receiving the intermediate signal and outputting a low-noise signal functionally related to the output charge signal from the CCD. The amplifier is preferably connected as a virtual ground to the FET drain. The inherent shunt capacitance of the FET is selected to be at least equal to the sum of the remaining capacitances.

  4. Fluxless aluminum brazing

    DOE Patents [OSTI]

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  5. Aluminum battery alloys

    DOE Patents [OSTI]

    Thompson, David S. (Richmond, VA); Scott, Darwin H. (Mechanicsville, VA)

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  6. SOLDERING OF ALUMINUM BASE METALS

    DOE Patents [OSTI]

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  7. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect (OSTI)

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were obtained with unreinforced 356 aluminum casting. Good strength can be obtained with a sound die casting without any defects produced by squeeze casting. The use of higher pressure to produce the squeeze casting has been shown to increase the strength of a hemispherical dome casting. This dome shape casting has been produced both with and without reinforcement and tested to determine its pressure resistance under internal pressure of water. Only a slight improvement in strength could be determined because of water leaks at the seal between hemispherical dome and its flat supporting side. However, when the ability of the casting was tested under the compressive force of a plunger, the strengthening effect of wire mesh or sheet was evident. Higher loads to failure were obtained because of the reinforcement of the stainless steel wire and punched sheet. Rather than a sudden failure occurring, the reinforcement of the stainless steel wire or the punched hard stainless steel sheet held the material together and prevented any loss of the fractured casting to the surroundings. Unalloyed steel did not have the required strength or mechanical properties to increase the properties of the casting.

  8. Cast Stainless Steel Aging Research Plan | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cast Stainless Steel Aging Research Plan Cast Stainless Steel Aging Research Plan This work plan proposes to build a systematic knowledge base for the thermal aging behavior of cast stainless steels (CASSs) within a limited time of five years. The final output of execution of the plan is expected to provide conclusive predictions for the integrity of the CASS components of LWR power plants during the extended service life up to and beyond 60 years. Mechanical and microstructural data obtained

  9. Superior Steel

    Office of Legacy Management (LM)

    Preliminary Assessment Superior Steel Corporation Scott Township, Pennsylvania Prepared by: U.S. Army Corps of Engineers, Buffalo District February, 2007 TABLE OF CONTENTS 1.0 Introduction..................................................................................................1 2.0 Site Description, Operational History and Waste Characteristics.............................3 2.1 Site Description..................................................................................3 2.2

  10. Life-cycle energy savings potential from aluminum-intensive vehicles

    SciTech Connect (OSTI)

    Stodolsky, F.; Vyas, A.; Cuenca, R.; Gaines, L.

    1995-07-01

    The life-cycle energy and fuel-use impacts of US-produced aluminum-intensive passenger cars and passenger trucks are assessed. The energy analysis includes vehicle fuel consumption, material production energy, and recycling energy. A model that stimulates market dynamics was used to project aluminum-intensive vehicle market shares and national energy savings potential for the period between 2005 and 2030. We conclude that there is a net energy savings with the use of aluminum-intensive vehicles. Manufacturing costs must be reduced to achieve significant market penetration of aluminum-intensive vehicles. The petroleum energy saved from improved fuel efficiency offsets the additional energy needed to manufacture aluminum compared to steel. The energy needed to make aluminum can be reduced further if wrought aluminum is recycled back to wrought aluminum. We find that oil use is displaced by additional use of natural gas and nonfossil energy, but use of coal is lower. Many of the results are not necessarily applicable to vehicles built outside of the United States, but others could be used with caution.

  11. Scientists ignite aluminum water mix

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of a chemical reaction - is a primary function in determining nanoaluminum combustion burn rates. "It's been long understood that nanoscale aluminum particles, 110 nanometers and...

  12. Aluminum processing energy benchmark report

    SciTech Connect (OSTI)

    None, None

    2007-02-01

    Substantial energy efficiency gains have been made in the aluminum industry over the past forty years, resulting in a 58 percent decrease in energy utilization.

  13. ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industry | Department of Energy ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry PDF icon aluminum.pdf More Documents & Publications ITP Aluminum: Technical Working Group on Inert Anode Technologies TTWG Licensing Guide EIS-0333: Draft Environmental Impact Statement

  14. Production of aluminum metal by electrolysis of aluminum sulfide

    DOE Patents [OSTI]

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  15. Production of aluminum metal by electrolysis of aluminum sulfide

    DOE Patents [OSTI]

    Minh, Nguyen Q. (Woodridge, IL); Loutfy, Raouf O. (Tucson, AZ); Yao, Neng-Ping (Clarendon Hills, IL)

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  16. TiN coated aluminum electrodes for DC high voltage electron guns

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-01

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloymore » (Ti-6AI-4V). Following gas conditioning, each TiN-coated aluminum electrode reached -225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ~22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.« less

  17. TiN coated aluminum electrodes for DC high voltage electron guns

    SciTech Connect (OSTI)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-15

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6Al-4V). Following gas conditioning, each TiN-coated aluminum electrode reached ?225?kV bias voltage while generating less than 100?pA of field emission (<10?pA) using a 40?mm cathode/anode gap, corresponding to field strength of 13.7?MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ?22.5 MV/m with field emission less than 100?pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  18. TiN coated aluminum electrodes for DC high voltage electron guns

    SciTech Connect (OSTI)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-01

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6AI-4V). Following gas conditioning, each TiN-coated aluminum electrode reached -225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ~22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  19. AEO2014: Preliminary Industrial Output

    Gasoline and Diesel Fuel Update (EIA)

    Elizabeth Sendich, Analyst, and Kay Smith, Team Leader Macroeconomic Analysis Team September 26, 2013 Preliminary AEO2014 Macroeconomic Industrial Results DO NOT CITE OR DISTRIBUTE Overview * Preliminary AEO2014 industrial macroeconomic results; runs as of Sept. 23, 2013. * Macroeconomic results are inputs for a variety of NEMS modules, and cover: - Overall economy (for example GDP, interest rates, exports, etc.) - Sectoral detail (for example output of goods and services, employment, etc.) *

  20. Spray Rolling Aluminum Strip

    SciTech Connect (OSTI)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  1. Characterization of an explosively bonded aluminum proton beam window for the Spallation Neutron Source

    SciTech Connect (OSTI)

    McClintock, David A; Janney, Jim G; Parish, Chad M

    2014-01-01

    An effort is underway at the Spallation Neutron Source (SNS) to change the design of the 1st Generation high-nickel alloy proton beam window (PBW) to one that utilizes aluminum for the window material. One of the key challenges to implementation of an aluminum PBW at the SNS was selection of an appropriate joining method to bond an aluminum window to the stainless steel bulk shielding of the PBW assembly. An explosively formed bond was selected as the most promising joining method for the aluminum PBW design. A testing campaign was conducted to evaluate the strength and efficacy of explosively formed bonds that were produced using two different interlayer materials: niobium and titanium. The characterization methods reported here include tensile testing, thermal-shock leak testing, optical microscopy, and advanced scanning electron microscopy. All tensile specimens examined failed in the aluminum interlayer and measured tensile strengths were all slightly greater than the native properties of the aluminum interlayer, while elongation values were all slightly lower. A leak developed in the test vessel with a niobium interlayer joint after repeated thermal-shock cycles, and was attributed to an extensive crack network that formed in a layer of niobium-rich intermetallics located on the bond interfaces of the niobium interlayer; the test vessel with a titanium interlayer did not develop a leak under the conditions tested. Due to the experience gained from these characterizations, the explosively formed bond with a titanium interlayer was selected for the aluminum PBW design at the SNS.

  2. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    DOE Patents [OSTI]

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  3. Electrolyte treatment for aluminum reduction

    DOE Patents [OSTI]

    Brown, Craig W. (Seattle, WA); Brooks, Richard J. (Seattle, WA); Frizzle, Patrick B. (Seattle, WA); Juric, Drago D. (Bulleen, AU)

    2002-01-01

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  4. Overload protection circuit for output driver

    DOE Patents [OSTI]

    Stewart, Roger G.

    1982-05-11

    A protection circuit for preventing excessive power dissipation in an output transistor whose conduction path is connected between a power terminal and an output terminal. The protection circuit includes means for sensing the application of a turn on signal to the output transistor and the voltage at the output terminal. When the turn on signal is maintained for a period of time greater than a given period without the voltage at the output terminal reaching a predetermined value, the protection circuit decreases the turn on signal to, and the current conduction through, the output transistor.

  5. ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Conditions, March 2000 | Department of Energy Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 PDF icon theoretical_minimum_energies.pdf More Documents & Publications Ironmaking Process Alternatives Screening Study ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Stu

  6. ITP Steel: Steel Industry Marginal Opportunity Study September 2005 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Marginal Opportunity Study September 2005 PDF icon steelmarginalopportunity.pdf More Documents & Publications ITP Steel: Steel Industry Energy Bandwidth Study October 2004 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Steel Industry Marginal Opportunity Study September 2005 Bandwidth Study U.S. Iron and Steel

  7. Auto/Steel Partnership: Advanced High-Strength Steel Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced High-Strength Steel Research and Development AutoSteel Partnership: Advanced ... More Documents & Publications AutoSteel Partnership: AHSS Stamping, Strain Rate ...

  8. Low temperature type new TMCP steel plate for LPG carriers

    SciTech Connect (OSTI)

    Suzuki, Shuichi; Bessyo, Kiyoshi; Arimochi, Kazushige; Yajima, Hiroshi; Tada, Masuo; Sakai, Daisuke

    1994-12-31

    New Thermo-Mechanical Control Process (TMCP) steel plate for LPG carriers of completely liquefied type was developed with non-nickel chemistry. The new steel plate has a capability to arrest a long running brittle crack at {minus}46 C (which is the design temperature of the liquefied LPG tanks). A high heat-input one-pass welding can be applied to this steel despite its nickel-less chemistry. These capabilities were enabled by microalloying technology with low aluminum-medium nitrogen-boron, as well as by the advanced Thermo-Mechanical Control Process. This paper describes the new concept of utilizing the trace elements and the evaluation test results as the steel plate for the LPG tank and hull, especially from the standpoints of the fracture safe reliability at high heat input welding and from that of the shop workability.

  9. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C. Joseph (Auburn, AL); Dispennette, John M. (Auburn, AL)

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  10. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  11. Method for removing magnesium from aluminum-magnesium alloys with engineered scavenger compound

    SciTech Connect (OSTI)

    Riley, W.D.; Jong, B.W.

    1994-12-31

    The invention relates to a method for removal and production of high purity magnesium from aluminum-magnesium alloys using an engineered scanvenger compound. In particular, the invention relates to a method for removal and production of high purity magnesium from aluminum-magnesium alloys using the engineered scanvenger compound (ESC) lithium titanate (Li2O3TiO2). The removal of magnesium from the aluminum-magnesium alloys is performed at about 600-750 C in a molten salt bath of KCl or KCl-MgCl2 using lithium titanate (Li2O3TiO2) as the engineered scavenger compound (ESC). Electrode deposition of magnesium from the loaded ESC onto a stainless steel electrode is accomplished in a second step, and provides a clean magnesium electrode deposit for recycling. The second step also prepares the ESC for reuse.

  12. Refining of solid ferrous scrap intermingled with copper by using molten aluminum

    SciTech Connect (OSTI)

    Iwase, M.

    1996-12-31

    A new approach for the removal of copper from solid ferrous scrap has been proposed by the present authors. With this process, solid ferrous scrap intermingled with pure copper is brought into contact with molten aluminum, which dissolved copper preferentially, and is recovered as {l_brace}Al + Cu{r_brace} alloys. After a duration of 30 minutes at temperatures between 963 K and 1,223 K, steel scrap is removed from the bath, resulting in being free of copper contamination.

  13. Dissolution and Separation of Aluminum and Aluminosilicates

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as amore » function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.« less

  14. Supporting steel

    SciTech Connect (OSTI)

    Badra, C.

    1995-10-01

    The US Department of Energy (DOE) and the American Iron and Steel Institute (AISI) have just completed a pilot program on the technical and economic viability of direct ironmaking by a process based on bath smelting. In this process, oxygen, prereduced iron ore pellets, coal, and flux are charged into a molten slag bath containing a high percentage of carbon. The carbon removes oxygen from the iron ore and generates carbon monoxide and liquid iron. Oxygen is then injected to burn some of the carbon monoxide gas before it leaves the smelting vessel. The partially combusted gas is sued to preheat and prereduced the ore before it is injected into the bath. There are several competing cokeless ironmaking processes in various stages of development around the world. A brief comparison of these processes provides a useful perspective with which to gauge the progress and objectives of the AISI-DOE research initiative. The principal competing foreign technologies include the Corex process, DIOS, HIsmelt, and Jupiter. The advantages of the direct ironmaking process examined by AISI-DOE were not sufficiently demonstrated to justify commercialization without further research. However, enough knowledge was gained from laboratory and pilot testing to teach researchers how to optimize the direct ironmaking process and to provide the foundation for future research. Researchers now better understand issues such as the dissolution of materials, reduction mechanisms and rates, slag foaming and control, the behavior of sulfur, dust generation, and the entire question of energy efficiency--including post combustion and the role of coal/volatile matter.

  15. Electrolytic Cell For Production Of Aluminum From Alumina

    DOE Patents [OSTI]

    Bradford, Donald R (Underwood, WA); Barnett, Robert J. (Goldendale, WA); Mezner, Michael B. (Sandy, OR)

    2004-11-02

    An electrolytic cell for producing aluminum from alumina having a reservoir for collecting molten aluminum remote from the electrolysis.

  16. Ultrahigh-Efficiency Aluminum Production Cells

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ultrahigh-Efficiency Aluminum Production Cells Saving Energy and Reducing Carbon Emissions with Cell Redesign and Novel Electrolytes This project will develop a multipolar aluminum electrolysis cell technology with an inert anode, a wetted cathode design, a novel low-temperature electrolyte, and advanced sensors and controls. These advancements will save energy, reduce greenhouse gas emissions, cut aluminum production costs, and increase productivity. Introduction Aluminum is an indispensable

  17. ITP Aluminum: Alumina Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Alumina Technology Roadmap ITP Aluminum: Alumina Technology Roadmap PDF icon alumina.pdf More Documents & Publications U.S. Energy Requirements for Aluminum Production ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Technology Roadmap

  18. Bayesian approaches for combining computational model output...

    Office of Scientific and Technical Information (OSTI)

    for combining computational model output and physical observations Authors: Higdon, David M 1 ; Lawrence, Earl 1 ; Heitmann, Katrin 2 ; Habib, Salman 2 + Show Author...

  19. Comminuting irradiated ferritic steel

    DOE Patents [OSTI]

    Bauer, Roger E. (Kennewick, WA); Straalsund, Jerry L. (Kennewick, WA); Chin, Bryan A. (Auburn, AL)

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  20. Decarbonization process for carbothermically produced aluminum

    DOE Patents [OSTI]

    Bruno, Marshall J.; Carkin, Gerald E.; DeYoung, David H.; Dunlap, Sr., Ronald M.

    2015-06-30

    A method of recovering aluminum is provided. An alloy melt having Al.sub.4C.sub.3 and aluminum is provided. This mixture is cooled and then a sufficient amount of a finely dispersed gas is added to the alloy melt at a temperature of about 700.degree. C. to about 900.degree. C. The aluminum recovered is a decarbonized carbothermically produced aluminum where the step of adding a sufficient amount of the finely dispersed gas effects separation of the aluminum from the Al.sub.4C.sub.3 precipitates by flotation, resulting in two phases with the Al.sub.4C.sub.3 precipitates being the upper layer and the decarbonized aluminum being the lower layer. The aluminum is then recovered from the Al.sub.4C.sub.3 precipitates through decanting.

  1. Mechanical properties of dissimilar metal joints composed of DP 980 Steel

    Office of Scientific and Technical Information (OSTI)

    and AA 7075-T6 (Journal Article) | SciTech Connect Journal Article: Mechanical properties of dissimilar metal joints composed of DP 980 Steel and AA 7075-T6 Citation Details In-Document Search Title: Mechanical properties of dissimilar metal joints composed of DP 980 Steel and AA 7075-T6 A solid-state joining process, called friction bit joining (FBJ), was used to spot weld aluminum alloy 7075-T6 to dual phase 980 steel. Lap shear failure loads for specimens without adhesive averaged about

  2. Methods of forming steel

    DOE Patents [OSTI]

    Branagan, Daniel J. (Iona, ID); Burch, Joseph V. (Shelley, ID)

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  3. Titanium Matrix Composite Tooling Material for Aluminum Die Castings |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Titanium Matrix Composite Tooling Material for Aluminum Die Castings Titanium Matrix Composite Tooling Material for Aluminum Die Castings Innovative Material Saves Energy and Extends Product Life In Aluminum Die-Casting Components In aluminum die-casting, molten aluminum is forced under high pressure into a die cavity. First a "shot" of molten aluminum is ladled into a shot sleeve and the shot of molten aluminum is forced by a plunger through the shot sleeve

  4. High Energy Output Marx Generator Design

    SciTech Connect (OSTI)

    Monty Lehmann

    2011-07-01

    High Energy Output Marx Generator Design a design of a six stage Marx generator that has a unipolar pulse waveform of 200 kA in a 50×500 microsecond waveform is presented. The difficulties encountered in designing the components to withstand the temperatures and pressures generated during the output pulse are discussed. The unique methods and materials used to successfully overcome these problems are given. The steps necessary to increase the current output of this Marx generator design to the meg-ampere region or higher are specified.

  5. Transformation process for production of ultrahigh carbon steels and new alloys

    DOE Patents [OSTI]

    Strum, Michael J. (Pleasanton, CA); Goldberg, Alfred (Livermore, CA); Sherby, Oleg D. (Palo Alto, CA); Landingham, Richard L. (Livermore, CA)

    1995-01-01

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50.degree. C. above the A.sub.1 transformation temperature, soaking the steel above the A.sub.1 temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature.

  6. Transformation process for production of ultrahigh carbon steels and new alloys

    DOE Patents [OSTI]

    Strum, M.J.; Goldberg, A.; Sherby, O.D.; Landingham, R.L.

    1995-08-29

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50 C above the A{sub 1} transformation temperature, soaking the steel above the A{sub 1} temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature. 9 figs.

  7. Production of anhydrous aluminum chloride composition

    DOE Patents [OSTI]

    Vandergrift, G.F. III; Krumpelt, M.; Horwitz, E.P.

    1981-10-08

    A process is described for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  8. Baotou Iron and Steel Group Baotou Steel | Open Energy Information

    Open Energy Info (EERE)

    search Name: Baotou Iron and Steel Group (Baotou Steel) Place: Baotou, Inner Mongolia Autonomous Region, China Product: Baotou-based iron and steel maker as well as a rare...

  9. Boosting America's Hydropower Output | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Boosting America's Hydropower Output Boosting America's Hydropower Output October 9, 2012 - 2:10pm Addthis The Boulder Canyon Hydroelectric Facility's new, highly-efficient turbine. | Photo courtesy of the city of Boulder, Colorado. The Boulder Canyon Hydroelectric Facility's new, highly-efficient turbine. | Photo courtesy of the city of Boulder, Colorado. City of Boulder employees celebrate the completion of the Boulder Canyon Hydroelectric Modernization project. | Photo courtesy of the city of

  10. Steel | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Steel The steelmaking industry has significantly lowered its energy use over the past several decades. The U.S. steel industry has worked with AMO to develop a range of resources to assist in lowering the energy and carbon intensity of steelmaking. Some current R&D projects and Energy Management resources will benefit the industry. Analytical Studies & Other Publications Manufacturing Energy and Carbon Footprints provide a mapping of energy use, energy loss, and carbon emissions

  11. MECS 2006 - Alumina and Aluminum | Department of Energy

    Office of Environmental Management (EM)

    Alumina and Aluminum MECS 2006 - Alumina and Aluminum Manufacturing Energy and Carbon Footprint for Alumina and Aluminum Sector (NAICS 3313) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon Alumina and Aluminum More Documents & Publications Alumina and Aluminum (2010 MECS) MECS 2006 - Cement MECS 2006 - Glass

  12. PREPARATION OF ACTINIDE-ALUMINUM ALLOYS

    DOE Patents [OSTI]

    Moore, R.H.

    1962-09-01

    BS>A process is given for preparing alloys of aluminum with plutonium, uranium, and/or thorium by chlorinating actinide oxide dissolved in molten alkali metal chloride with hydrochloric acid, chlorine, and/or phosgene, adding aluminum metal, and passing air and/or water vapor through the mass. Actinide metal is formed and alloyed with the aluminum. After cooling to solidification, the alloy is separated from the salt. (AEC)

  13. Success Story: Harrison Steel

    Broader source: Energy.gov [DOE]

    This case study highlights how Harrison Steel leveraged both EPA's ENERGY STAR program and DOE resources to enhance energy efficiency efforts and multiply captured energy savings.

  14. Aluminum-stabilized NB3SN superconductor

    DOE Patents [OSTI]

    Scanlan, Ronald M. (Livermore, CA)

    1988-01-01

    An aluminum-stabilized Nb.sub.3 Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb.sub.3 Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials.

  15. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W.; Coombs, III, Arthur W.; Yee, Jick H.

    2005-05-03

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  16. Enhanced structural color generation in aluminum metamaterials...

    Office of Scientific and Technical Information (OSTI)

    with a thin polymer layer Citation Details In-Document Search Title: Enhanced structural color generation in aluminum metamaterials coated with a thin polymer layer Authors: ...

  17. Regeneration of Aluminum Hydride - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Description Describes methods and materials required for the formation of alanes. Lowering the free energy of the reaction by making use of "catalyzed aluminum" and formation of ...

  18. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W. (Livermore, CA); Coombs, III, Arthur W. (Patterson, CA); Yee, Jick H. (Livermore, CA)

    2007-12-18

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  19. ITP Steel: Theoretical Minimum Energies to Produce Steel for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    March 2000 PDF icon theoreticalminimumenergies.pdf More Documents & Publications Ironmaking Process Alternatives Screening Study ITP Steel: Steel Industry Marginal Opportunity...

  20. ITP Aluminum: Inert Anodes Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Inert Anodes Roadmap ITP Aluminum: Inert Anodes Roadmap PDF icon inertroad.pdf More Documents & Publications U.S. Energy Requirements for Aluminum Production Ultrahigh-Efficiency Aluminum Production Cells

  1. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    at Two Aluminum Sheet Production Operations | Department of Energy Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations This case study describes how Commonwealth Industries (now Aleris Rolled Products) conducted plant-wide energy assessments at its aluminum sheet rolling mills in Lewisport, Kentucky, and

  2. PV output smoothing with energy storage.

    SciTech Connect (OSTI)

    Ellis, Abraham; Schoenwald, David Alan

    2012-03-01

    This report describes an algorithm, implemented in Matlab/Simulink, designed to reduce the variability of photovoltaic (PV) power output by using a battery. The purpose of the battery is to add power to the PV output (or subtract) to smooth out the high frequency components of the PV power that that occur during periods with transient cloud shadows on the PV array. The control system is challenged with the task of reducing short-term PV output variability while avoiding overworking the battery both in terms of capacity and ramp capability. The algorithm proposed by Sandia is purposely very simple to facilitate implementation in a real-time controller. The control structure has two additional inputs to which the battery can respond. For example, the battery could respond to PV variability, load variability or area control error (ACE) or a combination of the three.

  3. Aluminum low temperature smelting cell metal collection

    DOE Patents [OSTI]

    Beck, Theodore R. (Seattle, WA); Brown, Craig W. (Seattle, WA)

    2002-07-16

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte. The method comprises the steps of providing a molten salt electrolyte in an electrolytic cell having an anodic liner for containing the electrolyte, the liner having an anodic bottom and walls including at least one end wall extending upwardly from the anodic bottom, the anodic liner being substantially inert with respect to the molten electrolyte. A plurality of non-consumable anodes is provided and disposed vertically in the electrolyte. A plurality of cathodes is disposed vertically in the electrolyte in alternating relationship with the anodes. The anodes are electrically connected to the anodic liner. An electric current is passed through the anodic liner to the anodes, through the electrolyte to the cathodes, and aluminum is deposited on said cathodes. Oxygen bubbles are generated at the anodes and the anodic liner, the bubbles stirring the electrolyte. Molten aluminum is collected from the cathodes into a tubular member positioned underneath the cathodes. The tubular member is in liquid communication with each cathode to collect the molten aluminum therefrom while excluding electrolyte. Molten aluminum is delivered through the tubular member to a molten aluminum reservoir located substantially opposite the anodes and cathodes. The molten aluminum is collected from the cathodes and delivered to the reservoir while avoiding contact of the molten aluminum with the anodic bottom.

  4. U.S. Energy Requirements for Aluminum Production | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Requirements for Aluminum Production U.S. Energy Requirements for Aluminum Production Historical Perspective, Theoretical Limits, and Current Practices. PDF icon U.S. Energy Requirements for Aluminum Production (February 2007) More Documents & Publications Ultrahigh-Efficiency Aluminum Production Cells ITP Aluminum: Aluminum Industry Technology Roadmap ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World

  5. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect (OSTI)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  6. SURFACE PREPARATION OF STEEL SUBSTRATES USING GRIT-BLASTING

    SciTech Connect (OSTI)

    Donna Post Guillen; D. J. Varacalle, Jr.; D. Deason; W. Rhodaberger; E. Sampson

    2005-05-01

    The primary purpose of grit blasting for thermal spray applications is to ensure a strong mechanical bond between the substrate and the coating by the enhanced roughening of the substrate material. This study presents statistically designed experiments that were accomplished to investigate the effect of abrasives on roughness for A36/1020 steel. The experiments were conducted using a Box statistical design of experiment (SDE) approach. Three grit blasting parameters and their effect on the resultant substrate roughness were investigated. These include blast media, blast pressure, and working distance. The substrates were characterized for roughness using surface profilometry. These attributes were correlated with the changes in operating parameters. Twin-Wire Electric Arc (TWEA) coatings of aluminum and zinc/aluminum were deposited on the grit-blasted substrates. These coatings were then tested for bond strength. Bond strength studies were conducted utilizing a portable adhesion tester following ASTM standard D4541.

  7. Porous radiant burners having increased radiant output

    DOE Patents [OSTI]

    Tong, Timothy W. (Tempe, AZ); Sathe, Sanjeev B. (Tempe, AZ); Peck, Robert E. (Tempe, AZ)

    1990-01-01

    Means and methods for enhancing the output of radiant energy from a porous radiant burner by minimizing the scattering and increasing the adsorption, and thus emission of such energy by the use of randomly dispersed ceramic fibers of sub-micron diameter in the fabrication of ceramic fiber matrix burners and for use therein.

  8. Multiple output timing and trigger generator

    SciTech Connect (OSTI)

    Wheat, Robert M.; Dale, Gregory E

    2009-01-01

    In support of the development of a multiple stage pulse modulator at the Los Alamos National Laboratory, we have developed a first generation, multiple output timing and trigger generator. Exploiting Commercial Off The Shelf (COTS) Micro Controller Units (MCU's), the timing and trigger generator provides 32 independent outputs with a timing resolution of about 500 ns. The timing and trigger generator system is comprised of two MCU boards and a single PC. One of the MCU boards performs the functions of the timing and signal generation (the timing controller) while the second MCU board accepts commands from the PC and provides the timing instructions to the timing controller. The PC provides the user interface for adjusting the on and off timing for each of the output signals. This system provides 32 output or timing signals which can be pre-programmed to be in an on or off state for each of 64 time steps. The width or duration of each of the 64 time steps is programmable from 2 {micro}s to 2.5 ms with a minimum time resolution of 500 ns. The repetition rate of the programmed pulse train is only limited by the time duration of the programmed event. This paper describes the design and function of the timing and trigger generator system and software including test results and measurements.

  9. Neutron light output and detector efficiency (Conference) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Neutron light output and detector efficiency Citation Details In-Document Search Title: Neutron light output and detector efficiency You are accessing a document from the...

  10. Error estimates for fission neutron outputs (Conference) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Error estimates for fission neutron outputs Citation Details In-Document Search Title: Error estimates for fission neutron outputs You are accessing a document from the...

  11. Low Capital Photovoltaic Panel Electrical Output-Booster System...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Low Capital Photovoltaic Panel Electrical Output-Booster System Low Capital Photovoltaic Panel Electrical Output-Booster System This presentation summarizes the information given ...

  12. Apparatus and process for ultrasonic seam welding stainless steel foils

    DOE Patents [OSTI]

    Leigh, Richard W. (New York, NY)

    1992-01-01

    An ultrasonic seam welding apparatus having a head which is rotated to form contact, preferably rolling contact, between a metallurgically inert coated surface of the head and an outside foil of a plurality of layered foils or work materials. The head is vibrated at an ultrasonic frequency, preferably along a longitudinal axis of the head. The head is constructed to transmit vibration through a contacting surface of the head into each of the layered foils. The contacting surface of the head is preferably coated with aluminum oxide to prevent the head from becoming welded to layered stainless steel foils.

  13. Cathode for aluminum producing electrolytic cell

    DOE Patents [OSTI]

    Brown, Craig W.

    2004-04-13

    A method of producing aluminum in an electrolytic cell comprising the steps of providing an anode in a cell, preferably a non-reactive anode, and also providing a cathode in the cell, the cathode comprised of a base material having low electrical conductivity reactive with molten aluminum to provide a highly electrically conductive layer on the base material. Electric current is passed from the anode to the cathode and alumina is reduced and aluminum is deposited at the cathode. The cathode base material is selected from boron carbide, and zirconium oxide.

  14. Dezincing of steel scrap

    SciTech Connect (OSTI)

    Rij, P.W. van; Campenon, B.; Mooij, J.N.

    1997-04-01

    Scrap is an important raw material in the steel industry. Depending on the type of steelmaking process, the composition of the scrap may vary. Market research in Europe shows that there will be a shortage of zinc-free scrap in the future. An alkaline dezincing process for galvanized steel has been developed. A description of a pilot plant based on alkaline dezincing technology is presented.

  15. Formulation and method for preparing gels comprising hydrous aluminum oxide

    SciTech Connect (OSTI)

    Collins, Jack L.

    2014-06-17

    Formulations useful for preparing hydrous aluminum oxide gels contain a metal salt including aluminum, an organic base, and a complexing agent. Methods for preparing gels containing hydrous aluminum oxide include heating a formulation to a temperature sufficient to induce gel formation, where the formulation contains a metal salt including aluminum, an organic base, and a complexing agent.

  16. A scanning Kelvin probe analysis of aluminum and aluminum alloys

    SciTech Connect (OSTI)

    Hansen, D.C.; Grecsek, G.E.; Roberts, R.O.

    1999-07-01

    A scanning Kelvin probe was used to determine a correlation between work function measurements in air and corrosion potential measurements in solution of pure metals. Test panels of AA2024-T3 treated with various surface preparations and primer/coatings were also analyzed using this technique. Filiform corrosion was observed on a scribed panel that had been exposed to a humid environment, whereas on a non-scribed and non-exposed test panel, holidays in the coating were observed and clearly defined. Work function (wf) analysis yielded more noble values for areas within the scribe mark and more active values were observed for areas adjacent to the scribe mark where delamination of the coating and filiform corrosion was observed. The tips of corrosion filaments were found to be anodic in relation to the body of the filament, with areas of activity extending away from the filaments themselves. Measurements made on an aircraft access panel resulted in the detection of a potential gradient within the repair area. These results indicate that the scanning Kelvin probe is a useful non-destructive technique for the detection of delamination and disbanding of coatings, coating anomalies and corrosion susceptibility of coatings on aluminum aircraft alloys.

  17. Multiple-Input Multiple-Output (MIMO) Linear Systems Extreme Inputs/Outputs

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Smallwood, David O.

    2007-01-01

    A linear structure is excited at multiple points with a stationary normal random process. The response of the structure is measured at multiple outputs. If the autospectral densities of the inputs are specified, the phase relationships between the inputs are derived that will minimize or maximize the trace of the autospectral density matrix of the outputs. If the autospectral densities of the outputs are specified, the phase relationships between the outputs that will minimize or maximize the trace of the input autospectral density matrix are derived. It is shown that other phase relationships and ordinary coherence less than one willmore » result in a trace intermediate between these extremes. Least favorable response and some classes of critical response are special cases of the development. It is shown that the derivation for stationary random waveforms can also be applied to nonstationary random, transients, and deterministic waveforms.« less

  18. Study of constitution diagram aluminum-tantalum

    SciTech Connect (OSTI)

    Glazov, V.M.; Mal'tsev, M.V.; Chistyakov, Y.D.

    1988-10-20

    Alloys of aluminum with tantalum were for the first time obtained by aluminothermic method in 1868 by Moriniak. Later these alloys were studied in the works of Schirmeister (1915) and Brouwer (1938), moreover Brouwer established that tantalum with aluminum forms the chemical compound TaA1, which has tetragonal crystal lattice with parameters a=5.422 angstroms and c=8.536 angstroms (1). However despite the fact that alloys of aluminum with tantalum long ago are obtained already, constitution diagram of this system is not studied until recently. In connection with the application of tantalum as the modifying additive in aluminum alloys an emergency in the construction of this diagram, without the knowledge by which it is not possible to give the correct explanation of the mechanism of the very process of the modification of primary grain. For this purpose was undertaken this work. Russian translations.

  19. Regeneration of aluminum hydride - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy ...

  20. Aqueous recovery of actinides from aluminum alloys

    SciTech Connect (OSTI)

    Gray, J.H.; Chostner, D.F.; Gray, L.W.

    1989-01-01

    Early in the 1980's, a joint Rocky Flats/Savannah River program was established to recover actinides from scraps and residues generated during Rocky Flats purification operations. The initial program involved pyrochemical treatment of Molten Salt Extraction (MSE) chloride salts and Electrorefining (ER) anode heel metal to form aluminum alloys suitable for aqueous processing at Savannah River. Recently Rocky Flats has expressed interest in expanding the aluminum alloy program to include treatment of chloride salt residues from a modified Molten Salt Extraction process and from the Electrorefining purification operations. Samples of the current aluminum alloy buttons were prepared at Rocky Flats and sent to Savannah River Laboratory for flowsheet development and characterization of the alloys. A summary of the scrub alloy-anode heel alloy program will be presented along with recent results from aqueous dissolution studies of the new aluminum alloys. 2 figs., 4 tabs.

  1. High-Temperature Aluminum Alloys | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Alloys High-Temperature Aluminum Alloys 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon pm044_smith_2012_o.pdf More Documents & Publications High-Temperature Aluminum Alloys Vehicle Technologies Office Merit Review 2014: High Temperature Aluminum Alloys (Agreement ID:24034) Project ID:18518 Vehicle Technologies Office Merit Review 2015: Rapidly Solidified High Temperature Aluminum Alloys

  2. Alumina and Aluminum (2010 MECS) | Department of Energy

    Energy Savers [EERE]

    Alumina and Aluminum (2010 MECS) Alumina and Aluminum (2010 MECS) Manufacturing Energy and Carbon Footprint for Alumina and Aluminum Sector (NAICS 3313) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint PDF icon Alumina and Aluminum More Documents & Publications MECS 2006 - Alumina and Aluminum Cement (2010 MECS) Glass and Glass Products

  3. Profiles in garbage: Steel cans

    SciTech Connect (OSTI)

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  4. High-Alloy Ferritic Steels: Semi-Austenitic Stainless Steels...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    5. References 1. D Peckner and IM Bernstein. Handbook of Stainless Steels. New York: McGraw-Hill (1977). 2. RA Lula. Stainless Steel (revised from "An Introduction to...

  5. Low Temperature Aluminum Dissolution Of Sludge Waste

    SciTech Connect (OSTI)

    Keefer, M.T.; Hamm, B.A.; Pike, J.A. [Washington Savannah River Company, Aiken, SC (United States)

    2008-07-01

    High Level Waste (HLW) at the Savannah River Site (SRS) is currently stored in aging underground storage tanks. This waste is a complex mixture of insoluble solids, referred to as sludge, and soluble salts. Continued long-term storage of these radioactive wastes poses an environmental risk. The sludge is currently being stabilized in the Defense Waste Processing Facility (DWPF) through a vitrification process immobilizing the waste in a borosilicate glass matrix for long-term storage in a federal repository. Without additional treatment, the existing volume of sludge would produce nearly 8000 canisters of vitrified waste. Aluminum compounds, along with other non-radioactive components, represent a significant portion of the sludge mass currently planned for vitrification processing in DWPF. Removing the aluminum from the waste stream reduces the volume of sludge requiring vitrification and improves production rates. Treating the sludge with a concentrated sodium hydroxide (caustic) solution at elevated temperatures (>90 deg. C) to remove aluminum is part of an overall sludge mass reduction effort to reduce the number of vitrified canisters, shorten the life cycle for the HLW system, and reduce the risk associated with the long term storage of radioactive wastes at SRS. A projected reduction of nearly 900 canisters will be achieved by performing aluminum dissolution on six targeted sludge batches; however, a project to develop and install equipment will not be ready for operation until 2013. The associated upgrades necessary to implement a high temperature process in existing facilities are costly and present many technical challenges. Efforts to better understand the characteristics of the sludge mass and dissolution kinetics are warranted to overcome these challenges. Opportunities to further reduce the amount of vitrified waste and increase production rates should also be pursued. Sludge staged in Tank 51 as the next sludge batch for feed to DWPF consisted primarily of radioactive wastes containing a very high aluminum concentration. Based on initial laboratory testing and previous sludge characterization, aluminum in this sludge could be dissolved at low temperature (no more than 65 deg. C) in a concentrated caustic solution. The amount of aluminum predicted to dissolve under these conditions ranged from 25% to 80%. An opportunity existed to remove a significant amount of aluminum prior to vitrification in DWPF and increase the level of understanding of the effects of caustic dissolution of aluminum at lower temperatures. This paper presents the results of a real waste laboratory demonstration and full-scale implementation of a low temperature aluminum dissolution process which should be considered as a viable means to reduce radioactive sludge mass and reduce the amount of waste to be vitrified. (authors)

  6. Off-set stabilizer for comparator output

    DOE Patents [OSTI]

    Lunsford, James S. (Los Alamos, NM)

    1991-01-01

    A stabilized off-set voltage is input as the reference voltage to a comparator. In application to a time-interval meter, the comparator output generates a timing interval which is independent of drift in the initial voltage across the timing capacitor. A precision resistor and operational amplifier charge a capacitor to a voltage which is precisely offset from the initial voltage. The capacitance of the reference capacitor is selected so that substantially no voltage drop is obtained in the reference voltage applied to the comparator during the interval to be measured.

  7. Underwater vapor phase burning of aluminum particles and on aluminum ignition during steam explosions

    SciTech Connect (OSTI)

    Epstein, M. )

    1991-09-01

    Recently reported experimental studies on aluminum-water steam explosions indicate that there may be a critical metal temperature at which the process changes over from a physical explosion to one which is very violent and involves the rapid liberation of chemical energy. In this report we examine the hypothesis that vapor-phase burning of aluminum is a necessary condition for the occurrence of such ignition-type'' steam explosions. An available two-phase stagnation flow film-boiling model is used to calculate the steam flux to the vaporizing aluminum surface. Combining this calculation with the notion that there is an upper limit to the magnitude of the metal vaporization rate at which the reaction regime must change from vapor phase to surface burning, leads to prediction of the critical metal surface temperature below which vapor phase burning is impossible. The critical temperature is predicted for both the aluminum-water pre-mixture configuration in which coarse drops of aluminum are falling freely through water and for the finely-fragmented aluminum drops in the wake of the pressure shock that triggers'' the explosion. Vapor phase burning is predicted to be possible during the pre-mixture phase but not very likely during the trigger phase of a steam explosion. The implications of these findings in terms of the validity of the hypothesis that ignition may begin with the vapor phase burning of aluminum is discussed. Recently postulated, alternative mechanisms of underwater aluminum ignition are also discussed.

  8. Underwater vapor phase burning of aluminum particles and on aluminum ignition during steam explosions

    SciTech Connect (OSTI)

    Epstein, M.

    1991-09-01

    Recently reported experimental studies on aluminum-water steam explosions indicate that there may be a critical metal temperature at which the process changes over from a physical explosion to one which is very violent and involves the rapid liberation of chemical energy. In this report we examine the hypothesis that vapor-phase burning of aluminum is a necessary condition for the occurrence of such ``ignition-type`` steam explosions. An available two-phase stagnation flow film-boiling model is used to calculate the steam flux to the vaporizing aluminum surface. Combining this calculation with the notion that there is an upper limit to the magnitude of the metal vaporization rate at which the reaction regime must change from vapor phase to surface burning, leads to prediction of the critical metal surface temperature below which vapor phase burning is impossible. The critical temperature is predicted for both the aluminum-water pre-mixture configuration in which coarse drops of aluminum are falling freely through water and for the finely-fragmented aluminum drops in the wake of the pressure shock that ``triggers`` the explosion. Vapor phase burning is predicted to be possible during the pre-mixture phase but not very likely during the trigger phase of a steam explosion. The implications of these findings in terms of the validity of the hypothesis that ignition may begin with the vapor phase burning of aluminum is discussed. Recently postulated, alternative mechanisms of underwater aluminum ignition are also discussed.

  9. Continuous steel production and apparatus

    DOE Patents [OSTI]

    Peaslee, Kent D. (Rolla, MO); Peter, Jorg J. (McMinnville, OR); Robertson, David G. C. (Rolla, MO); Thomas, Brian G. (Champaign, IL); Zhang, Lifeng (Trondheim, NO)

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  10. World crude output overcomes Persian Gulf disruption

    SciTech Connect (OSTI)

    Not Available

    1992-02-01

    Several OPEC producers made good on their promises to replace 2.7 MMbpd of oil exports that vanished from the world market after Iraq took over Kuwait. Even more incredibly, they accomplished this while a breathtaking 1.2- MMbopd reduction in Soviet output took place during the course of 1991. After Abu Dhabi, Indonesia, Iran, Libya, Nigeria, Saudi Arabia and Venezuela turned the taps wide open, their combined output rose 2.95 MMbopd. Put together with a 282,000-bopd increase by Norway and contributions from smaller producers, this enabled world oil production to remain within 400,000 bopd of its 1990 level. The 60.5-MMbopd average was off by just 0.7%. This paper reports that improvement took place in five of eight regions. Largest increases were in Western Europe and Africa. Greatest reductions occurred in Eastern Europe and the Middle East. Fifteen nations produced 1 MMbopd or more last year, compared with 17 during 1990.

  11. Process Development for Stamping Á-Pillar Covers with Aluminum

    SciTech Connect (OSTI)

    Choi, Jung-Pyung; Rohatgi, Aashish; Smith, Mark T.; Lavender, Curt A.

    2015-02-20

    In this work, performed in close collaboration with PACCAR and Magna International, a 6XXX series aluminum alloy was used for the development of A-Pillar cover for the cab of a typical heavy-duty Class-8 truck. The use of Al alloy for the A-pillar cover represents an approximately 40% weight savings over its steel or molded fiberglass composite counterpart. For the selected Al alloy, a small amount of cold work (5% tensile strain), following prior hot-forming, was found to significantly improve the subsequent age-hardening response. The role of solutionizing temperature and rate of cooling on the age-hardening response after paint-bake treatment were investigated. For the temperature range selected in this work, higher solutionizing temperature correlated with greater subsequent age-hardening and vice-versa. However, the age-hardening response was insensitive to the mode of cooling (water quench vs. air cooling). Finally, a two-step forming process was developed where, in the first step, the blank was heated to solutionizing temperature, quenched, and then partially formed at room temperature. For the second step, the pre-form was re-heated and quenched as in the first step, and the forming was completed at room temperature. The resulting A-pillars had sufficient residual ductility to be compatible with hemming and riveting

  12. Life Cycle Energy and Environmental Assessment of Aluminum-Intensive Vehicle Design

    SciTech Connect (OSTI)

    Das, Sujit

    2014-01-01

    Advanced lightweight materials are increasingly being incorporated into new vehicle designs by automakers to enhance performance and assist in complying with increasing requirements of corporate average fuel economy standards. To assess the primary energy and carbon dioxide equivalent (CO2e) implications of vehicle designs utilizing these materials, this study examines the potential life cycle impacts of two lightweight material alternative vehicle designs, i.e., steel and aluminum of a typical passenger vehicle operated today in North America. LCA for three common alternative lightweight vehicle designs are evaluated: current production ( Baseline ), an advanced high strength steel and aluminum design ( LWSV ), and an aluminum-intensive design (AIV). This study focuses on body-in-white and closures since these are the largest automotive systems by weight accounting for approximately 40% of total curb weight of a typical passenger vehicle. Secondary mass savings resulting from body lightweighting are considered for the vehicles engine, driveline and suspension. A cradle-to-cradle life cycle assessment (LCA) was conducted for these three vehicle material alternatives. LCA methodology for this study included material production, mill semi-fabrication, vehicle use phase operation, and end-of-life recycling. This study followed international standards ISO 14040:2006 [1] and ISO 14044:2006 [2], consistent with the automotive LCA guidance document currently being developed [3]. Vehicle use phase mass reduction was found to account for over 90% of total vehicle life cycle energy and CO2e emissions. The AIV design achieved mass reduction of 25% (versus baseline) resulting in reductions in total life cycle primary energy consumption by 20% and CO2e emissions by 17%. Overall, the AIV design showed the best breakeven vehicle mileage from both primary energy consumption and climate change perspectives.

  13. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Future Opportunities, September 2000 | Department of Energy Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 PDF icon steel_energy_use.pdf More Documents & Publications ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Study October 2004 ITP Steel:

  14. ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel

    Office of Environmental Management (EM)

    Industry | Department of Energy Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry PDF icon steel_profile.pdf More Documents & Publications ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry Bandwidth Study U.S. Iron and Steel Manufacturing ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Steel

  15. Lithium-aluminum-magnesium electrode composition

    DOE Patents [OSTI]

    Melendres, Carlos A.; Siegel, Stanley

    1978-01-01

    A negative electrode composition is presented for use in a secondary, high-temperature electrochemical cell. The cell also includes a molten salt electrolyte of alkali metal halides or alkaline earth metal halides and a positive electrode including a chalcogen or a metal chalcogenide as the active electrode material. The negative electrode composition includes up to 50 atom percent lithium as the active electrode constituent and a magnesium-aluminum alloy as a structural matrix. Various binary and ternary intermetallic phases of lithium, magnesium, and aluminum are formed but the electrode composition in both its charged and discharged state remains substantially free of the alpha lithium-aluminum phase and exhibits good structural integrity.

  16. Aluminum phosphate ceramics for waste storage

    SciTech Connect (OSTI)

    Wagh, Arun; Maloney, Martin D

    2014-06-03

    The present disclosure describes solid waste forms and methods of processing waste. In one particular implementation, the invention provides a method of processing waste that may be particularly suitable for processing hazardous waste. In this method, a waste component is combined with an aluminum oxide and an acidic phosphate component in a slurry. A molar ratio of aluminum to phosphorus in the slurry is greater than one. Water in the slurry may be evaporated while mixing the slurry at a temperature of about 140-200.degree. C. The mixed slurry may be allowed to cure into a solid waste form. This solid waste form includes an anhydrous aluminum phosphate with at least a residual portion of the waste component bound therein.

  17. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect (OSTI)

    Nakamura, R.; Tsuge, H. [Graduate School of Osaka Institute of Technology (Japan); Haga, T. [Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osaka city 535-8585 (Japan); Watari, H. [Tokyo Institute of Technology, 4259 Nagatsuda Midoriku Yokohama city 226-8502 (Japan); Kumai, S. [Gunma University, 1-5-1 tenjin cho Kiryu city 376-8515 (Japan)

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  18. ALUMINUM AND CHROMIUM LEACHING WORKSHOP WHITEPAPER

    SciTech Connect (OSTI)

    McCabe, D; Jeff Pike, J; Bill Wilmarth, B

    2007-04-25

    A workshop was held on January 23-24, 2007 to discuss the status of processes to leach constituents from High Level Waste (HLW) sludges at the Hanford and Savannah River Sites. The objective of the workshop was to examine the needs and requirements for the HLW flowsheet for each site, discuss the status of knowledge of the leaching processes, communicate the research plans, and identify opportunities for synergy to address knowledge gaps. The purpose of leaching of non-radioactive constituents from the sludge waste is to reduce the burden of material that must be vitrified in the HLW melter systems, resulting in reduced HLW glass waste volume, reduced disposal costs, shorter process schedules, and higher facility throughput rates. The leaching process is estimated to reduce the operating life cycle of SRS by seven years and decrease the number of HLW canisters to be disposed in the Repository by 1000 [Gillam et al., 2006]. Comparably at Hanford, the aluminum and chromium leaching processes are estimated to reduce the operating life cycle of the Waste Treatment Plant by 20 years and decrease the number of canisters to the Repository by 15,000-30,000 [Gilbert, 2007]. These leaching processes will save the Department of Energy (DOE) billions of dollars in clean up and disposal costs. The primary constituents targeted for removal by leaching are aluminum and chromium. It is desirable to have some aluminum in glass to improve its durability; however, too much aluminum can increase the sludge viscosity, glass viscosity, and reduce overall process throughput. Chromium leaching is necessary to prevent formation of crystalline compounds in the glass, but is only needed at Hanford because of differences in the sludge waste chemistry at the two sites. Improving glass formulations to increase tolerance of aluminum and chromium is another approach to decrease HLW glass volume. It is likely that an optimum condition can be found by both performing leaching and improving formulations. Disposal of the resulting aluminum and chromium-rich streams are different at the two sites, with vitrification into Low Activity Waste (LAW) glass at Hanford, and solidification in Saltstone at SRS. Prior to disposal, the leachate solutions must be treated to remove radionuclides, resulting in increased operating costs and extended facility processing schedules. Interim storage of leachate can also add costs and delay tank closure. Recent projections at Hanford indicate that up to 40,000 metric tons of sodium would be needed to dissolve the aluminum and maintain it in solution, which nearly doubles the amount of sodium in the entire current waste tank inventory. This underscores the dramatic impact that the aluminum leaching can have on the entire system. A comprehensive view of leaching and the downstream impacts must therefore be considered prior to implementation. Many laboratory scale tests for aluminum and chromium dissolution have been run on Hanford wastes, with samples from 46 tanks tested. Three samples from SRS tanks have been tested, out of seven tanks containing high aluminum sludge. One full-scale aluminum dissolution was successfully performed on waste at SRS in 1982, but generated a very large quantity of liquid waste ({approx}3,000,000 gallons). No large-scale tests have been done on Hanford wastes. Although the data to date give a generally positive indication that aluminum dissolution will work, many issues remain, predominantly because of variable waste compositions and changes in process conditions, downstream processing, or storage limitations. Better approaches are needed to deal with the waste volumes and limitations on disposal methods. To develop a better approach requires a more extensive understanding of the kinetics of dissolution, as well as the factors that effect rates, effectiveness, and secondary species. Models of the dissolution rate that have been developed are useful, but suffer from limitations on applicable compositional ranges, mineral phases, and particle properties that are difficult to measure. The experimental

  19. Room-return scattering in fission neutron outputs (Conference...

    Office of Scientific and Technical Information (OSTI)

    Room-return scattering in fission neutron outputs Citation Details In-Document Search Title: Room-return scattering in fission neutron outputs You are accessing a document from...

  20. Aluminum plasmonic metamaterials for structural color printing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Cheng, Fei; Gao, Jie; Stan, Liliana; Rosenmann, Daniel; Czaplewski, David; Yang, Xiaodong

    2015-05-26

    We report a structural color printing platform based on aluminum plasmonic metamaterials supporting near perfect light absorption and narrow-band spectral response tunable across the visible spectrum to realize high-resolution, angle-insensitive color printing with high color purity and saturation. Additionally, the fabricated metamaterials can be protected by a transparent polymer thin layer for ambient use with further improved color performance. The demonstrated structural color printing with aluminum plasmonic metamaterials offers great potential for relevant applications such as security marking and information storage.

  1. Reaction of Aluminum with Water to Produce Hydrogen: A Study...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. Reaction of Aluminum with Water to Produce Hydrogen: A Study of...

  2. Reaction of Aluminum with Water to Produce Hydrogen - 2010 Update

    Fuel Cell Technologies Publication and Product Library (EERE)

    A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage The purpose of this White Paper is to describe and evaluate the potential of aluminum-water reactions for the

  3. Method of winning aluminum metal from aluminous ore

    DOE Patents [OSTI]

    Loutfy, Raouf O. (Naperville, IL); Keller, Rudolf (Naperville, IL); Yao, Neng-Ping (Clarendon Hills, IL)

    1981-01-01

    Aluminous ore such as bauxite containing alumina is blended with coke or other suitable form of carbon and reacted with sulfur gas at an elevated temperature. For handling, the ore and coke can be extruded into conveniently sized pellets. The reaction with sulfur gas produces molten aluminum sulfide which is separated from residual solid reactants and impurities. The aluminum sulfide is further increased in temperature to cause its decomposition or sublimation, yielding aluminum subsulfide liquid (AlS) and sulfur gas that is recycled. The aluminum monosulfide is then cooled to below its disproportionation temperature to again form molten aluminum sulfide and aluminum metal. A liquid-liquid or liquid-solid separation, depending on the separation temperature, provides product aluminum and aluminum sulfide for recycle to the disproportionation step.

  4. Technology maturation project on optimization of sheet metal forming of aluminum for use in transportation systems: Final project report

    SciTech Connect (OSTI)

    Johnson, K.I.; Smith, M.T.; Lavender, C.A.; Khalell, M.A.

    1994-10-01

    Using aluminum instead of steel in transportation systems could dramatically reduce the weight of vehicles--an effective way of decreasing energy consumption and emissions. The current cost of SMF aluminum alloys (about $4 per pound) and the relatively long forming times of current materials are serious drawbacks to the widespread use of SMF in industry. The interdependence of materials testing and model development is critical to optimizing SMF since the current process is conducted in a heated, pressurized die where direct measurement of critical SMF parameters is extremely difficult. Numerical models provide a means of tracking the forming process, allowing the applied gas pressure to be adjusted to maintain the optimum SMF behavior throughout the forming process. Thus, models can help produce the optimum SMF component in the least amount of time. The Pacific Northwest Laboratory is integrating SMF model development with research in improved aluminum alloys for SMF. The objectives of this research are: develop and characterize competitively priced aluminum alloys for SMF applications in industry; improve numerical models to accurately predict the optimum forming cycle for reduced forming time and improved quality; verify alloy performance and model accuracy with forming tests conducted in PNL`s Superplastic Forming User Facility. The activities performed in this technology maturation project represent a critical first step in achieving these objectives through cooperative research among industry, PNL, and universities.

  5. Local residual stress monitoring of aluminum nitride MEMS using...

    Office of Scientific and Technical Information (OSTI)

    Language: English Subject: 42 ENGINEERING aluminum nitride; microelectromechanical systems; Piezoelectric transducers; Raman scattering; stress measurement Word Cloud More Like ...

  6. Composite-Reinforced Aluminum Conductor | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Composite-Reinforced Aluminum Conductor Composite-Reinforced Aluminum Conductor New Aluminum Conductor Composite Core Cable Increases Transmission Efficiency and Installs Easily After nearly three years of intensive research and development, Composite Technology Corporation, in association with General Cable, introduced a new conductor type known as ACCC (Aluminum Conductor Composite Core). This new conductor uses a lighter-weight, high-strength carbon and glass fiber core embedded in a

  7. Cathode Connector For Aluminum Low Temperature Smelting Cell

    DOE Patents [OSTI]

    Brown, Craig W. (Seattle, WA); Beck, Theodore R. (Seattle, WA); Frizzle, Patrick B. (Seattle, WA)

    2003-07-16

    Cathode connector means for low temperature aluminum smelting cell for connecting titanium diboride cathode or the like to bus bars.

  8. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect (OSTI)

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  9. Method And Reactor For Production Of Aluminum By Carbothermic Reduction Of Alumina

    DOE Patents [OSTI]

    Aune, Jan Arthur (Ytre Enebakk, NO); Johansen, Kai (Kristiansand, NO)

    2004-10-19

    A hollow partition wall is employed to feed carbon material to an underflow of a carbothermic reduction furnace used to make aluminum. The partition wall divides a low temperature reaction zone where aluminum oxide is reacted with carbon to form aluminum carbide and a high temperature reaction zone where the aluminum carbide and remaining aluminum oxide are reacted to form aluminum and carbon monoxide.

  10. Activated aluminum hydride hydrogen storage compositions and uses thereof

    DOE Patents [OSTI]

    Sandrock, Gary (Ringwood, NJ); Reilly, James (Bellport, NY); Graetz, Jason (Mastic, NY); Wegrzyn, James E. (Brookhaven, NY)

    2010-11-23

    In one aspect, the invention relates to activated aluminum hydride hydrogen storage compositions containing aluminum hydride in the presence of, or absence of, hydrogen desorption stimulants. The invention particularly relates to such compositions having one or more hydrogen desorption stimulants selected from metal hydrides and metal aluminum hydrides. In another aspect, the invention relates to methods for generating hydrogen from such hydrogen storage compositions.

  11. Chemical vapor deposition of aluminum oxide

    DOE Patents [OSTI]

    Gordon, Roy; Kramer, Keith; Liu, Xinye

    2000-01-01

    An aluminum oxide film is deposited on a heated substrate by CVD from one or more alkylaluminum alkoxide compounds having composition R.sub.n Al.sub.2 (OR').sub.6-n, wherein R and R' are alkyl groups and n is in the range of 1 to 5.

  12. High-performance steels

    SciTech Connect (OSTI)

    Barsom, J.M.

    1996-03-01

    Steel is the material of choice in structures such as storage tanks, gas and oil distribution pipelines, high-rise buildings, and bridges because of its strength, ductility, and fracture toughness, as well as its repairability and recyclability. Furthermore, these properties are continually being improved via advances in steelmaking, casting, rolling, and chemistry. Developments in steelmaking have led to alloys having low sulfur, sulfide shape control, and low hydrogen. They provide reduced chemical segregation, higher fracture toughness, better through-thickness and weld heat-affected zone properties, and lower susceptibility to hydrogen cracking. Processing has moved beyond traditional practices to designed combinations of controlled rolling and cooling known as thermomechanical control processes (TMCP). In fact, chemical composition control and TMCP now enable such precise adjustment of final properties that these alloys are now known as high-performance steels (HPS), engineered materials having properties tailored for specific applications.

  13. Polymer gel electrolytes for application in aluminum deposition and rechargeable aluminum ion batteries

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Sun, Xiao -Guang; Fang, Youxing; Jiang, Xueguang; Yoshii, Kazuki; Tsuda, Tetsuya; Dai, Sheng

    2015-10-22

    Polymer gel electrolyte using AlCl3 complexed acrylamide as functional monomer and ionic liquids based on acidic mixture of 1-ethyl-3-methylimidazolium chloride (EMImCl) and AlCl3 as plasticizer has been successfully prepared for the first time by free radical polymerization. Aluminum deposition is successfully obtained with a polymer gel membrane contianing 80 wt% ionic liquid. As a result, the polymer gel membranes are also good candidates for rechargeable aluminum ion batteries.

  14. FLOWSHEET FOR ALUMINUM REMOVAL FROM SLUDGE BATCH 6

    SciTech Connect (OSTI)

    Pike, J; Jeffrey Gillam, J

    2008-12-17

    Samples of Tank 12 sludge slurry show a substantially larger fraction of aluminum than originally identified in sludge batch planning. The Liquid Waste Organization (LWO) plans to formulate Sludge Batch 6 (SB6) with about one half of the sludge slurry in Tank 12 and one half of the sludge slurry in Tank 4. LWO identified aluminum dissolution as a method to mitigate the effect of having about 50% more solids in High Level Waste (HLW) sludge than previously planned. Previous aluminum dissolution performed in a HLW tank in 1982 was performed at approximately 85 C for 5 days and dissolved nearly 80% of the aluminum in the sludge slurry. In 2008, LWO successfully dissolved 64% of the aluminum at approximately 60 C in 46 days with minimal tank modifications and using only slurry pumps as a heat source. This report establishes the technical basis and flowsheet for performing an aluminum removal process in Tank 51 for SB6 that incorporates the lessons learned from previous aluminum dissolution evolutions. For SB6, aluminum dissolution process temperature will be held at a minimum of 65 C for at least 24 days, but as long as practical or until as much as 80% of the aluminum is dissolved. As planned, an aluminum removal process can reduce the aluminum in SB6 from about 84,500 kg to as little as 17,900 kg with a corresponding reduction of total insoluble solids in the batch from 246,000 kg to 131,000 kg. The extent of the reduction may be limited by the time available to maintain Tank 51 at dissolution temperature. The range of dissolution in four weeks based on the known variability in dissolution kinetics can range from 44 to more than 80%. At 44% of the aluminum dissolved, the mass reduction is approximately 1/2 of the mass noted above, i.e., 33,300 kg of aluminum instead of 66,600 kg. Planning to reach 80% of the aluminum dissolved should allow a maximum of 81 days for dissolution and reduce the allowance if test data shows faster kinetics. 47,800 kg of the dissolved aluminum will be stored in Tank 8 and 21,000 kg will be stored in saltcake via evaporation. Up to 77% of the total aluminum planned for SB6 may be removed via aluminum dissolution. Storage of the aluminum-laden supernate in Tank 8 will require routine evaluation of the free hydroxide concentration in order to maintain aluminum in solution. Periodic evaluation will be established on concurrent frequency with corrosion program samples as previously established for aluminum-laden supernate from SB5 that is stored in Tank 11.

  15. Process of electrolysis and fractional crystallization for aluminum purification

    DOE Patents [OSTI]

    Dawless, Robert K. (Monroeville, PA); Bowman, Kenneth A. (Leechburg, PA); Mazgaj, Robert M. (Lower Burrell, PA); Cochran, C. Norman (Oakmont, PA)

    1983-10-25

    A method for purifying aluminum that contains impurities, the method including the step of introducing such aluminum containing impurities to a charging and melting chamber located in an electrolytic cell of the type having a porous diaphragm permeable by the electrolyte of the cell and impermeable to molten aluminum. The method includes further the steps of supplying impure aluminum from the chamber to the anode area of the cell and electrolytically transferring aluminum from the anode area to the cathode through the diaphragm while leaving impurities in the anode area, thereby purifying the aluminum introduced into the chamber. The method includes the further steps of collecting the purified aluminum at the cathode, and lowering the level of impurities concentrated in the anode area by subjecting molten aluminum and impurities in said chamber to a fractional crystallization treatment wherein eutectic-type impurities crystallize and precipitate out of the aluminum. The eutectic impurities that have crystallized are physically removed from the chamber. The aluminum in the chamber is now suited for further purification as provided in the above step of electrolytically transferring aluminum through the diaphragm.

  16. Process of electrolysis and fractional crystallization for aluminum purification

    DOE Patents [OSTI]

    Dawless, R.K.; Bowman, K.A.; Mazgaj, R.M.; Cochran, C.N.

    1983-10-25

    A method is described for purifying aluminum that contains impurities, the method including the step of introducing such aluminum containing impurities to a charging and melting chamber located in an electrolytic cell of the type having a porous diaphragm permeable by the electrolyte of the cell and impermeable to molten aluminum. The method includes further the steps of supplying impure aluminum from the chamber to the anode area of the cell and electrolytically transferring aluminum from the anode area to the cathode through the diaphragm while leaving impurities in the anode area, thereby purifying the aluminum introduced into the chamber. The method includes the further steps of collecting the purified aluminum at the cathode, and lowering the level of impurities concentrated in the anode area by subjecting molten aluminum and impurities in said chamber to a fractional crystallization treatment wherein eutectic-type impurities crystallize and precipitate out of the aluminum. The eutectic impurities that have crystallized are physically removed from the chamber. The aluminum in the chamber is now suited for further purification as provided in the above step of electrolytically transferring aluminum through the diaphragm. 2 figs.

  17. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  18. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  19. Production of sodium-22 from proton irradiated aluminum

    DOE Patents [OSTI]

    Taylor, Wayne A. (Los Alamos, NM); Heaton, Richard C. (Los Alamos, NM); Jamriska, David J. (Los Alamos, NM)

    1996-01-01

    A process for selective separation of sodium-22 from a proton irradiated minum target including dissolving a proton irradiated aluminum target in hydrochloric acid to form a first solution including aluminum ions and sodium ions, separating a portion of the aluminum ions from the first solution by crystallization of an aluminum salt, contacting the remaining first solution with an anion exchange resin whereby ions selected from the group consisting of iron and copper are selectively absorbed by the anion exchange resin while aluminum ions and sodium ions remain in solution, contacting the solution with an cation exchange resin whereby aluminum ions and sodium ions are adsorbed by the cation exchange resin, and, contacting the cation exchange resin with an acid solution capable of selectively separating the adsorbed sodium ions from the cation exchange resin while aluminum ions remain adsorbed on the cation exchange resin is disclosed.

  20. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect (OSTI)

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  1. Method and apparatus for varying accelerator beam output energy

    DOE Patents [OSTI]

    Young, Lloyd M.

    1998-01-01

    A coupled cavity accelerator (CCA) accelerates a charged particle beam with rf energy from a rf source. An input accelerating cavity receives the charged particle beam and an output accelerating cavity outputs the charged particle beam at an increased energy. Intermediate accelerating cavities connect the input and the output accelerating cavities to accelerate the charged particle beam. A plurality of tunable coupling cavities are arranged so that each one of the tunable coupling cavities respectively connect an adjacent pair of the input, output, and intermediate accelerating cavities to transfer the rf energy along the accelerating cavities. An output tunable coupling cavity can be detuned to variably change the phase of the rf energy reflected from the output coupling cavity so that regions of the accelerator can be selectively turned off when one of the intermediate tunable coupling cavities is also detuned.

  2. Steel Industry Profile | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Profile Steel Industry Profile The steel industry is critical to the U.S. economy. Steel is the material of choice for many elements of manufacturing, construction, transportation, and various consumer products. Traditionally valued for its strength, steel has also become the most recycled material.1 About two-thirds of the steel produced in the United States in 2008 was made from scrap.2 Steelmaking facilities use one of two processes. In the integrated steelmaking process, iron

  3. Halbach array generator/motor having mechanically regulated output voltage and mechanical power output

    DOE Patents [OSTI]

    Post, Richard F.

    2005-06-14

    A motor/generator has its stationary portion, i.e., the stator, positioned concentrically within its rotatable element, i.e., the rotor, along the axis of rotation of the rotor. The rotor includes a Halbach array of magnets. The voltage and power outputs are regulated by varying the radial gap in between the stator windings and the rotating Halbach array. The gap is varied by extensible and retractable supports attached to the stator windings that can move the windings in a radial direction.

  4. Output-Based Error Estimation and Adaptation for Uncertainty...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Output-Based Error Estimation and Adaptation for Uncertainty Quantification Isaac M. Asher and Krzysztof J. Fidkowski University of Michigan US National Congress on Computational...

  5. Compact waveguide power divider with multiple isolated outputs

    DOE Patents [OSTI]

    Moeller, Charles P. (Del Mar, CA)

    1987-01-01

    A waveguide power divider (10) for splitting electromagnetic microwave power and directionally coupling the divided power includes an input waveguide (21) and reduced height output waveguides (23) interconnected by axial slots (22) and matched loads (25) and (26) positioned at the unused ends of input and output guides (21) and (23) respectively. The axial slots are of a length such that the wave in the input waveguide (21) is directionally coupled to the output waveguides (23). The widths of input guide (21) and output guides (23) are equal and the width of axial slots (22) is one half of the width of the input guide (21).

  6. JFE Steel Corp | Open Energy Information

    Open Energy Info (EERE)

    Corp Jump to: navigation, search Name: JFE Steel Corp Place: Tokyo, Tokyo, Japan Zip: 100-0011 Product: Japanese steel manufacturer; manufactures metallurgical silicon and plans to...

  7. Kobe Steel Ltd Kobelco | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search Name: Kobe Steel Ltd (Kobelco) Place: Kobe-shi, Hyogo, Japan Zip: 651-8585 Sector: Solar Product: Japanese steel manufacturer; manufactures PV...

  8. Aluminum doped zinc oxide for organic photovoltaics

    SciTech Connect (OSTI)

    Murdoch, G. B.; Hinds, S.; Sargent, E. H.; Tsang, S. W.; Mordoukhovski, L.; Lu, Z. H.

    2009-05-25

    Aluminum doped zinc oxide (AZO) was grown via magnetron sputtering as a low-cost alternative to indium tin oxide (ITO) for organic photovoltaics (OPVs). Postdeposition ozone treatment resulted in devices with lower series resistance, increased open-circuit voltage, and power conversion efficiency double that of devices fabricated on untreated AZO. Furthermore, cells fabricated using ozone treated AZO and standard ITO displayed comparable performance.

  9. Ignition of Aluminum Particles and Clouds

    SciTech Connect (OSTI)

    Kuhl, A L; Boiko, V M

    2010-04-07

    Here we review experimental data and models of the ignition of aluminum (Al) particles and clouds in explosion fields. The review considers: (i) ignition temperatures measured for single Al particles in torch experiments; (ii) thermal explosion models of the ignition of single Al particles; and (iii) the unsteady ignition Al particles clouds in reflected shock environments. These are used to develop an empirical ignition model appropriate for numerical simulations of Al particle combustion in shock dispersed fuel explosions.

  10. Activated Aluminum Hydride Hydrogen Storage Compositions - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation Portal Startup America Startup America Hydrogen and Fuel Cell Hydrogen and Fuel Cell Find More Like This Return to Search Activated Aluminum Hydride Hydrogen Storage Compositions Brookhaven National Laboratory Contact BNL About This Technology Publications: PDF Document Publication Alane for Hydrogen Storage and Delivery - Accelerating Innovation Webinar Presentation - June 2012 (7,079 KB) <p> Schematic representation of &nbsp;mechanical alloying reaction during ball

  11. Degassing of Aluminum Alloys Using Ultrasonic Vibration

    SciTech Connect (OSTI)

    Meek, T. T.; Han, Q.; Xu, H.

    2006-06-01

    The research was intended to lead to a better fundamental understanding of the effect of ultrasonic energy on the degassing of liquid metals and to develop practical approaches for the ultrasonic degassing of alloys. The goals of the project described here were to evaluate core principles, establish a quantitative basis for the ultrasonic degassing of aluminum alloy melts, and demonstrate the application of ultrsaonic processing during ingot casting and foundry shape casting.

  12. Mr. Mark Jackson Aluminum Company of America

    Office of Legacy Management (LM)

    _ of Energy Washington, DC 20565 Mr. Mark Jackson Aluminum Company of America 100 Technical Drive Alcoa Center, Pennsylvania 15069-0001 Dear Mr. Jackson: At,the request of the U.S. Department of Energy and with the consent of your company, Oak Ridge National Laboratory performed a radiological survey of the former ALCOA Research Labo,ratory at 600 Freeport Road in New Kensington, Pennsylvania. Three copies of the radiological survey report are enclosed for your information and use. An additional

  13. On the dissolution of iridium by aluminum.

    SciTech Connect (OSTI)

    Hewson, John C.

    2009-08-01

    The potential for liquid aluminum to dissolve an iridium solid is examined. Substantial uncertainties exist in material properties, and the available data for the iridium solubility and iridium diffusivity are discussed. The dissolution rate is expressed in terms of the regression velocity of the solid iridium when exposed to the solvent (aluminum). The temperature has the strongest influence in the dissolution rate. This dependence comes primarily from the solubility of iridium in aluminum and secondarily from the temperature dependence of the diffusion coefficient. This dissolution mass flux is geometry dependent and results are provided for simplified geometries at constant temperatures. For situations where there is negligible convective flow, simple time-dependent diffusion solutions are provided. Correlations for mass transfer are also given for natural convection and forced convection. These estimates suggest that dissolution of iridium can be significant for temperatures well below the melting temperature of iridium, but the uncertainties in actual rates are large because of uncertainties in the physical parameters and in the details of the relevant geometries.

  14. Forming Limits of Weld Metal in Aluminum Alloys and Advanced High-Strength Steels

    SciTech Connect (OSTI)

    Stephens, Elizabeth V.; Smith, Mark T.; Grant, Glenn J.; Davies, Richard W.

    2010-10-25

    This work characterizes the mechanical properties of DP600 laser welded TWBs (1 mm-1.5 mm) near and in the weld, as well as their limits of formability. The approach uses simple uniaxial experiments to measure the variability in the forming limits of the weld region, and uses a theoretical forming limit diagram calculation to establish a probabilistic distribution of weld region imperfection using an M-K method approach

  15. High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks 2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon lm075_hovanski_2013_o.pdf More Documents & Publications Vehicle Technologies Office Merit Review 2014: High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks Vehicle Technologies Office

  16. Five Ways Aluminum Foil Is Advancing Science | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    SLAC National Accelerator Laboratory uses massive quantities of aluminum foil to perform "bake out" of their equipment. In a typical bake out, the equipment is blanketed in foil, wrapped with electrical heat tape, and then covered in foil again. Heat tape is used to heat the metal chamber just enough to loosen any residues that could cause trouble. The aluminum foil helps spread the heat evenly. | Photo of SLAC SLAC National Accelerator Laboratory uses massive quantities of aluminum

  17. Virtual Aluminum Castings An Industrial Application of Integrated...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    and cost challenges. Nowhere is this more evident than in the development of designs and manufacturing processes for cast aluminum engine blocks and cylinder heads. Increasing...

  18. Microsoft PowerPoint - Aluminum Concentrations in Storm Water...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    guarantee its technical correctness. Title: Solid and Dissolved Phase Aluminum in Storm Water Runoff on the Pajarito Plateau, Poster, Individual Permit for Storm Water, NPDES...

  19. Aluminum-stabilized Nb/sub 3/Sn superconductor

    DOE Patents [OSTI]

    Scanlan, R.M.

    1984-02-10

    This patent discloses an aluminum-stabilized Nb/sub 3/Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb/sub 3/Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials.

  20. Rechargeable Aluminum Batteries with Conducting Polymers as Positive...

    Office of Scientific and Technical Information (OSTI)

    with Conducting Polymers as Positive Electrodes. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with Conducting Polymers as Positive Electrodes. ...

  1. Rechargeable Aluminum Batteries with Conducting Polymers as Active...

    Office of Scientific and Technical Information (OSTI)

    with Conducting Polymers as Active Cathode Materials. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with Conducting Polymers as Active Cathode ...

  2. Design of defect spins in piezoelectric aluminum nitride for...

    Office of Scientific and Technical Information (OSTI)

    To date, defect qubits have only been realized in materials ... perturbation theory, we predicted that the negatively charged nitrogen vacancy center in piezoelectric aluminum ...

  3. Aluminum-stabilized Nb[sub 3]Sn superconductor

    DOE Patents [OSTI]

    Scanlan, R.M.

    1988-05-10

    Disclosed are an aluminum-stabilized Nb[sub 3]Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb[sub 3]Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials. 4 figs.

  4. Energy and Environmental Profile of the Aluminum Industry

    SciTech Connect (OSTI)

    Margolis, Nancy

    1997-07-01

    This detailed report (PDF 2.5 MB) benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the aluminum industry.

  5. High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Supply chain doesn't exist for high volume joining of automotive aluminum sheet. ... Joining Comparison Evaluate the performance of best in class laser, laserhybrid ...

  6. Joining of parts via magnetic heating of metal aluminum powders

    SciTech Connect (OSTI)

    Baker, Ian

    2013-05-21

    A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.

  7. Aluminum-Alkaline Metal-Metal Composite Conductor - Energy Innovation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    aluminum wire for high-voltage power transmission with reduced electrical resistance for overhead electrical lines. Description High-voltage electric power transmission...

  8. Aluminum-Alkaline Metal-Metal Composite Conductor - Energy Innovation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    aluminum wire for high-voltage power transmission with reduced electrical resistance for overhead electrical lines. High-voltage electric power transmission cables based...

  9. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  10. Enhancement of Aluminum Alloy Forgings Using Rapid Infrared Heating...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and industry partners, Queen City Forging Company and Infra Red Heating Technologies LLC, have developed a process for forging aluminum parts using infrared (IR) technology. ...

  11. Advanced steel reheat furnace

    SciTech Connect (OSTI)

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  12. Mr. Fred Steinkuehler Granite City Steel Division National Steel Corporation

    Office of Legacy Management (LM)

    Fred Steinkuehler Granite City Steel Division National Steel Corporation 20th and State Streets Granite City, Illinois 62040 Dear Mr. Steinkuehler: Enclosed please find your copy of the signed consent forms for the radiological survey of the South Plant Betatron Building. In your letter to me of July 21, 1988, you identified several issues regarding the survey and the consent. I would like to address these concerns below. As noted in the consent form, the purpose of our surveys are only to

  13. Lithium aluminum/iron sulfide battery having lithium aluminum and silicon as negative electrode

    DOE Patents [OSTI]

    Gilbert, Marian (Flossmoor, IL); Kaun, Thomas D. (New Lenox, IL)

    1984-01-01

    A method of making a negative electrode, the electrode made thereby and a secondary electrochemical cell using the electrode. Silicon powder is mixed with powdered electroactive material, such as the lithium-aluminum eutectic, to provide an improved electrode and cell.

  14. Spray-formed tooling and aluminum strip

    SciTech Connect (OSTI)

    McHugh, K.M.

    1995-11-01

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. De Laval nozzles offer an alternative method to the more conventional spray nozzle designs. Two applications are described: high-volume production of aluminum alloy strip, and the production of specialized tooling, such as injection molds and dies, for rapid prototyping.

  15. Device for frequency modulation of a laser output spectrum

    DOE Patents [OSTI]

    Beene, J.R.; Bemis, C.E. Jr.

    1984-07-17

    A device is provided for fast frequency modulating the output spectrum of multimode lasers and single frequency lasers that are not actively stabilized. A piezoelectric transducer attached to a laser cavity mirror is driven in an unconventional manner to excite resonance vibration of the tranducer to rapidly, cyclicly change the laser cavity length. The result is a cyclic sweeping of the output wavelength sufficient to fill the gaps in the laser output frequency spectrum. When a laser is used to excite atoms or molecules, complete absorption line coverage is made possible.

  16. Device for frequency modulation of a laser output spectrum

    DOE Patents [OSTI]

    Beene, James R.; Bemis, Jr., Curtis E.

    1986-01-01

    A device is provided for fast frequency modulating the output spectrum of multimode lasers and single frequency lasers that are not actively stabilized. A piezoelectric transducer attached to a laser cavity mirror is driven in an unconventional manner to excite resonance vibration of the transducer to rapidly, cyclicly change the laser cavity length. The result is a cyclic sweeping of the output wavelength sufficient to fill the gaps in the laser output frequency spectrum. When such a laser is used to excite atoms or molecules, complete absorption line coverage is made possible.

  17. Dual output acoustic wave sensor for molecular identification

    DOE Patents [OSTI]

    Frye, Gregory C. (Cedar Crest, NM); Martin, Stephen J. (Albuquerque, NM)

    1991-01-01

    A method of identification and quantification of absorbed chemical species by measuring changes in both the velocity and the attenuation of an acoustic wave traveling through a thin film into which the chemical species is sorbed. The dual output response provides two independent sensor responses from a single sensing device thereby providing twice as much information as a single output sensor. This dual output technique and analysis allows a single sensor to provide both the concentration and the identity of a chemical species or permits the number of sensors required for mixtures to be reduced by a factor of two.

  18. Great Lakes Steel -- PCI facility

    SciTech Connect (OSTI)

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  19. Hydrogen embrittlement of structural steels.

    SciTech Connect (OSTI)

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline using a relevant structural integrity model, such as that in ASME B31.12. A second objective of this project is to enable development of micromechanics models of hydrogen embrittlement in pipeline steels. The focus of this effort is to establish physical models of hydrogen embrittlement in line pipe steels using evidence from analytical techniques such as electron microscopy. These physical models then serve as the framework for developing sophisticated finite-element models, which can provide quantitative insight into the micromechanical state near defects. Understanding the micromechanics of defects can ensure that structural integrity models are applied accurately and conservatively.

  20. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

  1. Community Climate System Model (CCSM) Experiments and Output Data

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    The CCSM web makes the source code of various versions of the model freely available and provides access to experiments that have been run and the resulting output data.

  2. Auto/Steel Partnership: Hydroforming Materials and Lubricant...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AutoSteel Partnership: Hydroforming Materials and Lubricant Lightweight Rear Chassis ... Materials - 5. Automotive Metals - Steel AutoSteel Partnership: Advanced High-Strength ...

  3. Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining AutoSteel ... More Documents & Publications AutoSteel Partnership: Fatigue of AHSS Strain Rate ...

  4. Development of New Stainless Steel

    SciTech Connect (OSTI)

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  5. Multiple scattering effects in fission neutron outputs (Conference) |

    Office of Scientific and Technical Information (OSTI)

    SciTech Connect Conference: Multiple scattering effects in fission neutron outputs Citation Details In-Document Search Title: Multiple scattering effects in fission neutron outputs Authors: Taddeucci, Terry N [1] + Show Author Affiliations Los Alamos National Laboratory Publication Date: 2011-02-24 OSTI Identifier: 1053153 Report Number(s): LA-UR-11-01326; LA-UR-11-1326 DOE Contract Number: AC52-06NA25396 Resource Type: Conference Resource Relation: Conference: Fission fprogram Review, ;

  6. Predicted Radiation Output from Several Kilograms of Plutonium Oxide

    Office of Scientific and Technical Information (OSTI)

    (Technical Report) | SciTech Connect Predicted Radiation Output from Several Kilograms of Plutonium Oxide Citation Details In-Document Search Title: Predicted Radiation Output from Several Kilograms of Plutonium Oxide Authors: Shores, Erik Frederick [1] ; Solomon, Clell Jeffrey Jr. [1] ; Myers, Steven Charles [1] ; Temple, Brian Allen [1] ; Felsher, Paul D. [1] + Show Author Affiliations Los Alamos National Laboratory Publication Date: 2015-01-20 OSTI Identifier: 1168712 Report Number(s):

  7. PROJECT PROFILE: Advanced Thermal Management for Higher Module Power Output

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Advanced Thermal Management for Higher Module Power Output PROJECT PROFILE: Advanced Thermal Management for Higher Module Power Output Funding Opportunity: SuNLaMP SunShot Subprogram: Photovoltaics Location: Sandia National Laboratories, Albuquerque, NM Amount Awarded: $2,816,911 Higher temperatures of photovoltaic (PV) modules are causing lower than projected module performance. For example, a free-standing Si PV module has 0.4% decrease in efficiency per degree

  8. Bayesian approaches for combining computational model output and physical

    Office of Scientific and Technical Information (OSTI)

    observations (Conference) | SciTech Connect Bayesian approaches for combining computational model output and physical observations Citation Details In-Document Search Title: Bayesian approaches for combining computational model output and physical observations Authors: Higdon, David M [1] ; Lawrence, Earl [1] ; Heitmann, Katrin [2] ; Habib, Salman [2] + Show Author Affiliations Los Alamos National Laboratory ANL Publication Date: 2011-07-25 OSTI Identifier: 1084581 Report Number(s):

  9. Low Capital Photovoltaic Panel Electrical Output-Booster System |

    Office of Environmental Management (EM)

    Department of Energy Low Capital Photovoltaic Panel Electrical Output-Booster System Low Capital Photovoltaic Panel Electrical Output-Booster System This presentation summarizes the information given during the DOE SunShot Grand Challenge: Summit and Technology Forum, June 13-14, 2012. PDF icon ssgrandchallenge_finance_schrag.pdf More Documents & Publications The SunShot Vision Study SunShot Vision Study: February 2012 (Book), SunShot, Energy Efficiency & Renewable Energy (EERE) 2014

  10. Electrolytic production of high purity aluminum using inert anodes

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Jr., Douglas A. (Murrysville, PA)

    2001-01-01

    A method of producing commercial purity aluminum in an electrolytic reduction cell comprising inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The inert anodes used in the process preferably comprise a cermet material comprising ceramic oxide phase portions and metal phase portions.

  11. Brazed aluminum, Plate-fin heat exchangers for OTEC

    SciTech Connect (OSTI)

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  12. Electrolytic production of high purity aluminum using ceramic inert anodes

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Douglas A. (Murrysville, PA); DiMilia, Robert A. (Baton Rouge, LA); Dynys, Joseph M. (New Kensington, PA); Phelps, Frankie E. (Apollo, PA); LaCamera, Alfred F. (Trafford, PA)

    2002-01-01

    A method of producing commercial purity aluminum in an electrolytic reduction cell comprising ceramic inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The ceramic inert anodes used in the process may comprise oxides containing Fe and Ni, as well as other oxides, metals and/or dopants.

  13. Method of forming aluminum oxynitride material and bodies formed by such methods

    DOE Patents [OSTI]

    Bakas, Michael P. (Ammon, ID) [Ammon, ID; Lillo, Thomas M. (Idaho Falls, ID) [Idaho Falls, ID; Chu, Henry S. (Idaho Falls, ID) [Idaho Falls, ID

    2010-11-16

    Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.

  14. Superconducting structure with layers of niobium nitride and aluminum nitride

    DOE Patents [OSTI]

    Murduck, J.M.; Lepetre, Y.J.; Schuller, I.K.; Ketterson, J.B.

    1989-07-04

    A superconducting structure is formed by depositing alternate layers of aluminum nitride and niobium nitride on a substrate. Deposition methods include dc magnetron reactive sputtering, rf magnetron reactive sputtering, thin-film diffusion, chemical vapor deposition, and ion-beam deposition. Structures have been built with layers of niobium nitride and aluminum nitride having thicknesses in a range of 20 to 350 Angstroms. Best results have been achieved with films of niobium nitride deposited to a thickness of approximately 70 Angstroms and aluminum nitride deposited to a thickness of approximately 20 Angstroms. Such films of niobium nitride separated by a single layer of aluminum nitride are useful in forming Josephson junctions. Structures of 30 or more alternating layers of niobium nitride and aluminum nitride are useful when deposited on fixed substrates or flexible strips to form bulk superconductors for carrying electric current. They are also adaptable as voltage-controlled microwave energy sources. 8 figs.

  15. Superconducting structure with layers of niobium nitride and aluminum nitride

    DOE Patents [OSTI]

    Murduck, James M. (Lisle, IL); Lepetre, Yves J. (Lauris, FR); Schuller, Ivan K. (Woodridge, IL); Ketterson, John B. (Evanston, IL)

    1989-01-01

    A superconducting structure is formed by depositing alternate layers of aluminum nitride and niobium nitride on a substrate. Deposition methods include dc magnetron reactive sputtering, rf magnetron reactive sputtering, thin-film diffusion, chemical vapor deposition, and ion-beam deposition. Structures have been built with layers of niobium nitride and aluminum nitride having thicknesses in a range of 20 to 350 Angstroms. Best results have been achieved with films of niobium nitride deposited to a thickness of approximately 70 Angstroms and aluminum nitride deposited to a thickness of approximately 20 Angstroms. Such films of niobium nitride separated by a single layer of aluminum nitride are useful in forming Josephson junctions. Structures of 30 or more alternating layers of niobium nitride and aluminum nitride are useful when deposited on fixed substrates or flexible strips to form bulk superconductors for carrying electric current. They are also adaptable as voltage-controlled microwave energy sources.

  16. Input-output model for MACCS nuclear accident impacts estimationą

    SciTech Connect (OSTI)

    Outkin, Alexander V.; Bixler, Nathan E.; Vargas, Vanessa N

    2015-01-27

    Since the original economic model for MACCS was developed, better quality economic data (as well as the tools to gather and process it) and better computational capabilities have become available. The update of the economic impacts component of the MACCS legacy model will provide improved estimates of business disruptions through the use of Input-Output based economic impact estimation. This paper presents an updated MACCS model, bases on Input-Output methodology, in which economic impacts are calculated using the Regional Economic Accounting analysis tool (REAcct) created at Sandia National Laboratories. This new GDP-based model allows quick and consistent estimation of gross domestic product (GDP) losses due to nuclear power plant accidents. This paper outlines the steps taken to combine the REAcct Input-Output-based model with the MACCS code, describes the GDP loss calculation, and discusses the parameters and modeling assumptions necessary for the estimation of long-term effects of nuclear power plant accidents.

  17. Process for strengthening aluminum based ceramics and material

    DOE Patents [OSTI]

    Moorhead, Arthur J. (Knoxville, TN); Kim, Hyoun-Ee (Seoul, KR)

    2000-01-01

    A process for strengthening aluminum based ceramics is provided. A gaseous atmosphere consisting essentially of silicon monoxide gas is formed by exposing a source of silicon to an atmosphere consisting essentially of hydrogen and a sufficient amount of water vapor. The aluminum based ceramic is exposed to the gaseous silicon monoxide atmosphere for a period of time and at a temperature sufficient to produce a continuous, stable silicon-containing film on the surface of the aluminum based ceramic that increases the strength of the ceramic.

  18. New Process for Grain Refinement of Aluminum. Final Report

    SciTech Connect (OSTI)

    Dr. Joseph A. Megy

    2000-09-22

    A new method of grain refining aluminum involving in-situ formation of boride nuclei in molten aluminum just prior to casting has been developed in the subject DOE program over the last thirty months by a team consisting of JDC, Inc., Alcoa Technical Center, GRAS, Inc., Touchstone Labs, and GKS Engineering Services. The Manufacturing process to make boron trichloride for grain refining is much simpler than preparing conventional grain refiners, with attendant environmental, capital, and energy savings. The manufacture of boride grain refining nuclei using the fy-Gem process avoids clusters, salt and oxide inclusions that cause quality problems in aluminum today.

  19. Motor vehicle output and GDP, 1968-2007.

    SciTech Connect (OSTI)

    Santini, D. J.; Poyer, D. A.

    2008-01-01

    In this paper, we assess the performance of the BEA series 'value of motor vehicle output' as an indicator of the business cycle over the period 1968-2007. We statistically assess the causal relationship between real motor vehicle output (RMVO) and real gross domestic product (RGDP). This is accomplished by standard estimation and statistical methods used to assess vector autoregressive models. This assessment represents the initial results of a more encompassing research project, the intent of which is to determine the dynamic interaction of the transport sector with the overall economy. It's a start to a more comprehensive assessment of how transport and economic activity interrelate.

  20. Cast B2-phase iron-aluminum alloys with improved fluidity

    DOE Patents [OSTI]

    Maziasz, Philip J. (122 Clark La., Oak Ridge, TN 37830); Paris, Alan M. (P.O. Box 64, Tarrs, PA 15688); Vought, Joseph D. (124 Cove Point Rd., Rockwood, TN 37854)

    2002-01-01

    Systems and methods are described for iron aluminum alloys. A composition includes iron, aluminum and manganese. A method includes providing an alloy including iron, aluminum and manganese; and processing the alloy. The systems and methods provide advantages because additions of manganese to iron aluminum alloys dramatically increase the fluidity of the alloys prior to solidification during casting.

  1. Auto/Steel Partnership: Advanced High-Strength Steel Research and

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Development | Department of Energy Advanced High-Strength Steel Research and Development Auto/Steel Partnership: Advanced High-Strength Steel Research and Development 2009 DOE Hydrogen Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting, May 18-22, 2009 -- Washington D.C. PDF icon lm_23_heimbuch.pdf More Documents & Publications Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining FY 2008 Progress

  2. HIGH ALUMINUM HLW GLASSES FOR HANFORDS WTP

    SciTech Connect (OSTI)

    KRUGER AA; JOSEPH I; BOWMAN BW; GAN H; KOT W; MATLACK KS; PEGG IL

    2009-08-19

    The world's largest radioactive waste vitrification facility is now under construction at the United State Department of Energy's (DOE's) Hanford site. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is designed to treat nearly 53 million gallons of mixed hazardous and radioactive waste now residing in 177 underground storage tanks. This multi-decade processing campaign will be one of the most complex ever undertaken because of the wide chemical and physical variability of the waste compositions generated during the cold war era that are stored at Hanford. The DOE Office of River Protection (ORP) has initiated a program to improve the long-term operating efficiency of the WTP vitrification plants with the objective of reducing the overall cost of tank waste treatment and disposal and shortening the duration of plant operations. Due to the size, complexity and duration of the WTP mission, the lifecycle operating and waste disposal costs are substantial. As a result, gains in High Level Waste (HLW) and Low Activity Waste (LAW) waste loadings, as well as increases in glass production rate, which can reduce mission duration and glass volumes for disposal, can yield substantial overall cost savings. EnergySolutions and its long-term research partner, the Vitreous State Laboratory (VSL) of the Catholic University of America, have been involved in a multi-year ORP program directed at optimizing various aspects of the HLW and LAW vitrification flow sheets. A number of Hanford HLW streams contain high concentrations of aluminum, which is challenging with respect to both waste loading and processing rate. Therefore, a key focus area of the ORP vitrification process optimization program at EnergySolutions and VSL has been development of HLW glass compositions that can accommodate high Al{sub 2}O{sub 3} concentrations while maintaining high processing rates in the Joule Heated Ceramic Melters (JHCMs) used for waste vitrification at the WTP. This paper, reviews the achievements of this program with emphasis on the recent enhancements in Al{sub 2}O{sub 3} loadings in HLW glass and its processing characteristics. Glass formulation development included crucible-scale preparation and characterization of glass samples to assess compliance with all melt processing and product quality requirements, followed by small-scale screening tests to estimate processing rates. These results were used to down-select formulations for subsequent engineering-scale melter testing. Finally, further testing was performed on the DM1200 vitrification system installed at VSL, which is a one-third scale (1.20 m{sup 2}) pilot melter for the WTP HLW melters and which is fitted with a fully prototypical off-gas treatment system. These tests employed glass formulations with high waste loadings and Al{sub 2}O{sub 3} contents of {approx}25 wt%, which represents a near-doubling of the present WTP baseline maximum Al{sub 2}O{sub 3} loading. In addition, these formulations were processed successfully at glass production rates that exceeded the present requirements for WTP HLW vitrification by up to 88%. The higher aluminum loading in the HLW glass has an added benefit in that the aluminum leaching requirements in pretreatment are reduced, thus allowing less sodium addition in pretreatment, which in turn reduces the amount of LAW glass to be produced at the WTP. The impact of the results from this ORP program in reducing the overall cost and schedule for the Hanford waste treatment mission will be discussed.

  3. Output-increasing, protective cover for a solar cell

    DOE Patents [OSTI]

    Hammerbacher, Milfred D.

    1995-11-21

    A flexible cover (14) for a flexible solar cell (12) protects the cell from the ambient and increases the cell's efficiency. The cell(12)includes silicon spheres (16) held in a flexible aluminum sheet matrix (20,22). The cover (14) is a flexible, protective layer (60) of light-transparent material having a relatively flat upper, free surface (64) and an irregular opposed surface (66). The irregular surface (66) includes first portions (68) which conform to the polar regions (31R) of the spheres (16) and second convex (72) or concave (90) portions (72 or 90) which define spaces (78) in conjunction with the reflective surface (20T) of one aluminum sheet (20). Without the cover (14) light (50) falling on the surface (20T) between the spheres (16) is wasted, that is, it does not fall on a sphere (16). The surfaces of the second portions are non-parallel to the direction of the otherwise wasted light (50), which fact, together with a selected relationship between the refractive indices of the cover and the spaces, result in sufficient diffraction of the otherwise wasted light (50) so that about 25% of it is reflected from the surface (20T) onto a sphere (16).

  4. Gas-tungsten arc welding of aluminum alloys

    DOE Patents [OSTI]

    Frye, L.D.

    1982-03-25

    The present invention is directed to a gas-tungsten arc welding method for joining together structures formed of aluminum alloy with these structures disposed contiguously to a heat-damagable substrate of a metal dissimilar to the aluminum alloy. The method of the present invention is practiced by diamond machining the fay surfaces of the aluminum alloy structures to profice a mirror finish thereon having a surface roughness in the order of about one microinch. The fay surface are aligned and heated sufficiently by the tungsten electrode to fuse the aluminum alloy continguous to the fay surfaces to effect the weld joint. The heat input used to provide an oxide-free weld is significantly less than that required if the fay surfaces were prepared by using conventional chemical and mechanical practices.

  5. Aluminum for bonding Si-Ge alloys to graphite

    DOE Patents [OSTI]

    Eggemann, Robert V.

    1976-01-13

    Improved thermoelectric device and process, comprising the high-temperature, vacuum bonding of a graphite contact and silicon-germanium thermoelectric element by the use of a low void, aluminum, metallurgical shim with low electrical resistance sandwiched therebetween.

  6. Ames Lab 101: BAM (Boron-Aluminum-Magnesium)

    ScienceCinema (OSTI)

    Bruce Cook

    2013-06-05

    Materials scientist, Bruce Cook, discusses the super hard, low friction, and lubricious alloy know as BAM (Boron-Aluminum-Magnesium). BAM was discovered by Bruce Cook and his team a

  7. Aluminum Surface Texturing by Means of Laser Interference Metallurgy...

    Office of Scientific and Technical Information (OSTI)

    laser interferometry produced by two beams of a pulsed Nd:YAG laser operating at 10Hz of frequency to clean aluminum surfaces, and meanwhile creating periodic and rough surface...

  8. Method of Preparing Hydrous Hafnium, Cerium, or Aluminum Oxide...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    cerium, or aluminum oxide microspheres was invented at ORNL. The invention is a type of sol-gel process that solidifies droplets of solution as they enter into a warm environment....

  9. Energy-Efficient Melting and Direct Delivery of High Quality Molten Aluminum

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Efficient Melting and Direct Delivery of High Quality Molten Aluminum Complete Scrap-to-Caster System Will Save Energy and Reduce Costs in the Aluminum Industry In aluminum foundries, aluminum is melted in natural gas-fred reverberatory furnaces where heat is transferred to the surface of the molten aluminum by refractory radiation and some convec- tion. These furnaces are characterized by poor thermal effcien- cies ranging from approximately 20%-45%. The Energy Effcient Isothermal Melting (ITM)

  10. Today`s steel technology

    SciTech Connect (OSTI)

    1996-01-01

    AISI members have made significant advances in steelmaking technology over the past several years. This report details the alloy developments and processes that have made steel an engineered material suitable for an expanding range of applications. Improved processes involve casting, rolling, welding, forging, chemical composition and computerized control. Applications cover a broad range including automobile, buildings and bridges.

  11. Reactions of aluminum with uranium fluorides and oxyfluorides

    SciTech Connect (OSTI)

    Leitnaker, J.M.; Nichols, R.W.; Lankford, B.S.

    1991-12-31

    Every 30 to 40 million operating hours a destructive reaction is observed in one of the {approximately}4000 large compressors that move UF{sub 6} through the gaseous diffusion plants. Despite its infrequency, such a reaction can be costly in terms of equipment and time. Laboratory experiments reveal that the presence of moderate pressures of UF{sub 6} actually cools heated aluminum, although thermodynamic calculations indicate the potential for a 3000-4000{degrees}C temperature rise. Within a narrow and rather low (<100 torr; 1 torr = 133.322 Pa) pressure range, however, the aluminum is seen to react with sufficient heat release to soften an alumina boat. Three things must occur in order for aluminum to react vigorously with either UF{sub 6} or UO{sub 2}F{sub 2}. 1. An initiating source of heat must be provided. In the compressors, this source can be friction, permitted by disruption of the balance of the large rotating part or by creep of the aluminum during a high-temperature treatment. In the absence of this heat source, compressors have operated for 40 years in UF{sub 6} without significant reaction. 2. The film protecting the aluminum must be breached. Melting (of UF{sub 5} at 620 K or aluminum at 930 K) can cause such a breach in laboratory experiments. In contrast, holding Al samples in UF{sub 6} at 870 K for several hours produces only moderate reaction. Rubbing in the cascade can undoubtedly breach the protective film. 3. Reaction products must not build up and smother the reaction. While uranium products tend to dissolve or dissipate in molten aluminum, AIF{sub 3} shows a remarkable tendency to surround and hence protect even molten aluminum. Hence the initial temperature rise must be rapid and sufficient to move reactants into a temperature region in which products are removed from the reaction site.

  12. Aluminum-doped Zinc Oxide Nanoink - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Solar Photovoltaic Solar Photovoltaic Industrial Technologies Industrial Technologies Building Energy Efficiency Building Energy Efficiency Find More Like This Return to Search Aluminum-doped Zinc Oxide Nanoink Lawrence Berkeley National Laboratory Contact LBL About This Technology Technology Marketing Summary Scientists at Berkeley Lab have developed a method for fabricating conductive aluminum-doped zinc oxide (AZO) nanocrystals that provide a lower cost, less toxic, earth-abundant alternative

  13. Rechargeable Aluminum Batteries with Conducting Polymers as Active Cathode

    Office of Scientific and Technical Information (OSTI)

    Materials. (Conference) | SciTech Connect Conference: Rechargeable Aluminum Batteries with Conducting Polymers as Active Cathode Materials. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with Conducting Polymers as Active Cathode Materials. Abstract not provided. Authors: Hudak, Nicholas Publication Date: 2014-04-01 OSTI Identifier: 1143066 Report Number(s): SAND2014-3282C 511744 DOE Contract Number: DE-AC04-94AL85000 Resource Type: Conference Resource Relation:

  14. Rechargeable Aluminum Batteries with Conducting Polymers as Positive

    Office of Scientific and Technical Information (OSTI)

    Electrodes. (Journal Article) | SciTech Connect Journal Article: Rechargeable Aluminum Batteries with Conducting Polymers as Positive Electrodes. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with Conducting Polymers as Positive Electrodes. Abstract not provided. Authors: Hudak, Nicholas S. Publication Date: 2013-12-01 OSTI Identifier: 1124475 Report Number(s): SAND2013-10810J 493199 DOE Contract Number: DE-AC04-94AL85000 Resource Type: Journal Article Resource

  15. Rechargeable aluminum batteries with conducting polymers as positive

    Office of Scientific and Technical Information (OSTI)

    electrodes. (Technical Report) | SciTech Connect Technical Report: Rechargeable aluminum batteries with conducting polymers as positive electrodes. Citation Details In-Document Search Title: Rechargeable aluminum batteries with conducting polymers as positive electrodes. This report is a summary of research results from an Early Career LDRD project con-ducted from January 2012 to December 2013 at Sandia National Laboratories. Demonstrated here is the use of conducting polymers as active

  16. Enhanced structural color generation in aluminum metamaterials coated with

    Office of Scientific and Technical Information (OSTI)

    a thin polymer layer (Journal Article) | SciTech Connect Enhanced structural color generation in aluminum metamaterials coated with a thin polymer layer Citation Details In-Document Search Title: Enhanced structural color generation in aluminum metamaterials coated with a thin polymer layer Authors: Cheng, Fei ; Yang, Xiaodong ; Rosenmann, Daniel ; Stan, Liliana ; Czaplewski, David ; Gao, Jie Publication Date: 2015-09-18 OSTI Identifier: 1221855 Grant/Contract Number: AC02-06CH11357 Type:

  17. Aluminum plasmonic metamaterials for structural color printing (Journal

    Office of Scientific and Technical Information (OSTI)

    Article) | SciTech Connect Aluminum plasmonic metamaterials for structural color printing Citation Details In-Document Search Title: Aluminum plasmonic metamaterials for structural color printing Authors: Cheng, Fei ; Gao, Jie ; Stan, Liliana ; Rosenmann, Daniel ; Czaplewski, David ; Yang, Xiaodong Publication Date: 2015-05-26 OSTI Identifier: 1222274 Grant/Contract Number: AC02-06CH11357 Type: Published Article Journal Name: Optics Express Additional Journal Information: Journal Volume: 23;

  18. Virtual Aluminum Castings An Industrial Application of Integrated

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Computational Materials Engineering | Energy Frontier Research Centers Virtual Aluminum Castings An Industrial Application of Integrated Computational Materials Engineering Home Author: J. Allison, M. Li, C. Wolverton, X. Su Year: 2006 Abstract: The automotive product design and manufacturing community is continually besieged by Hercule an engineering, timing, and cost challenges. Nowhere is this more evident than in the development of designs and manufacturing processes for cast aluminum

  19. Recovery of aluminum and other metal values from fly ash

    DOE Patents [OSTI]

    McDowell, William J. (Oak Ridge, TN); Seeley, Forest G. (Oak Ridge, TN)

    1981-01-01

    The invention described herein relates to a method for improving the acid leachability of aluminum and other metal values found in fly ash which comprises sintering the fly ash, prior to acid leaching, with a calcium sulfate-containing composition at a temperature at which the calcium sulfate is retained in said composition during sintering and for a time sufficient to quantitatively convert the aluminum in said fly ash into an acid-leachable form.

  20. Temperature Dependence of Dynamic Deformation in FCC Metals, Aluminum and

    Office of Scientific and Technical Information (OSTI)

    Invar (Conference) | SciTech Connect Conference: Temperature Dependence of Dynamic Deformation in FCC Metals, Aluminum and Invar Citation Details In-Document Search Title: Temperature Dependence of Dynamic Deformation in FCC Metals, Aluminum and Invar Authors: Chen, L ; Swift, D C ; Austin, R A ; Florando, J N ; Hawreliak, J ; Lazicki, A ; Saculla, M D ; Eakins, D ; Bernier, J V ; Kumar, M Publication Date: 2015-09-23 OSTI Identifier: 1239232 Report Number(s): LLNL-PROC-679036 DOE Contract

  1. DOE - Office of Legacy Management -- Kaiser Aluminum Corp - IL 19

    Office of Legacy Management (LM)

    Kaiser Aluminum Corp - IL 19 FUSRAP Considered Sites Site: KAISER ALUMINUM CORP. (IL.19 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: None Location: Dolton , Illinois IL.19-2 Evaluation Year: 1987 IL.19-2 Site Operations: Performed limited duration work extruding uranium billets into three CP-5 fuel elements, circa 1959. IL.19-2 Site Disposition: Eliminated - Potential for contamination considered remote due to limited scope of activities

  2. Angular output of hollow, metal-lined, waveguide Raman sensors

    SciTech Connect (OSTI)

    Biedrzycki, Stephen; Buric, Michael P.; Falk, Joel; Woodruff, Steven D.

    2012-04-20

    Hollow, metal-lined waveguides used as gas sensors based on spontaneous Raman scattering are capable of large angular collection. The collection of light from a large solid angle implies the collection of a large number of waveguide modes. An accurate estimation of the propagation losses for these modes is required to predict the total collected Raman power. We report a theory/experimental comparison of the Raman power collected as a function of the solid angle and waveguide length. New theoretical observations are compared with previous theory appropriate only for low-order modes. A cutback experiment is demonstrated to verify the validity of either theory. The angular distribution of Raman light is measured using aluminum and silver-lined waveguides of varying lengths.

  3. DOE - Office of Legacy Management -- Sutton Steele and Steele Co - TX 09

    Office of Legacy Management (LM)

    Sutton Steele and Steele Co - TX 09 FUSRAP Considered Sites Site: SUTTON, STEELE & STEELE CO. (TX.09) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: Sutton, Steele & Steele, Inc. TX.09-1 Location: Dallas , Texas TX.09-1 Evaluation Year: 1993 TX.09-2 Site Operations: Conducted operations to separate Uranium shot by means of air float tables and conducted research to air classify C-Liner and C-Special materials. TX.09-1 TX.09-3 TX.09-4 TX.09-5

  4. An Advanced simulation Code for Modeling Inductive Output Tubes

    SciTech Connect (OSTI)

    Thuc Bui; R. Lawrence Ives

    2012-04-27

    During the Phase I program, CCR completed several major building blocks for a 3D large signal, inductive output tube (IOT) code using modern computer language and programming techniques. These included a 3D, Helmholtz, time-harmonic, field solver with a fully functional graphical user interface (GUI), automeshing and adaptivity. Other building blocks included the improved electrostatic Poisson solver with temporal boundary conditions to provide temporal fields for the time-stepping particle pusher as well as the self electric field caused by time-varying space charge. The magnetostatic field solver was also updated to solve for the self magnetic field caused by time changing current density in the output cavity gap. The goal function to optimize an IOT cavity was also formulated, and the optimization methodologies were investigated.

  5. Light-operated proximity detector with linear output

    DOE Patents [OSTI]

    Simpson, M.L.; McNeilly, D.R.

    1984-01-01

    A light-operated proximity detector is described in which reflected light intensity from a surface whose proximity to the detector is to be gauged is translated directly into a signal proportional to the distance of the detector from the surface. A phototransistor is used to sense the reflected light and is connected in a detector circuit which maintains the phtotransistor in a saturated state. A negative feedback arrangement using an operational amplifier connected between the collector and emitter of the transistor provides an output at the output of the amplifier which is linearly proportional to the proximity of the surface to the detector containing the transistor. This direct proportional conversion is true even though the light intensity is varying with the proximity in proportion to the square of the inverse of the distance. The detector may be used for measuring the distance remotely from any target surface.

  6. Light-operated proximity detector with linear output

    DOE Patents [OSTI]

    Simpson, Marc L. (Harriman, TN); McNeilly, David R. (Maryville, TN)

    1985-01-01

    A light-operated proximity detector is described in which reflected light intensity from a surface whose proximity to the detector is to be gauged is translated directly into a signal proportional to the distance of the detector from the surface. A phototransistor is used to sense the reflected light and is connected in a detector circuit which maintains the phototransistor in a saturated state. A negative feedback arrangement using an operational amplifier connected between the collector and emitter of the transistor provides an output at the output of the amplifier which is linearly proportional to the proximity of the surface to the detector containing the transistor. This direct proportional conversion is true even though the light intensity is varying with the proximity in proportion to the square of the inverse of the distance. The detector may be used for measuring the distance remotely from any target surface.

  7. Optical device with conical input and output prism faces

    DOE Patents [OSTI]

    Brunsden, Barry S.

    1981-01-01

    A device for radially translating radiation in which a right circular cylinder is provided at each end thereof with conical prism faces. The faces are oppositely extending and the device may be severed in the middle and separated to allow access to the central part of the beam. Radiation entering the input end of the device is radially translated such that radiation entering the input end at the perimeter is concentrated toward the output central axis and radiation at the input central axis is dispersed toward the output perimeter. Devices are disclosed for compressing beam energy to enhance drilling techniques, for beam manipulation of optical spatial frequencies in the Fourier plane and for simplification of dark field and color contrast microscopy. Both refracting and reflecting devices are disclosed.

  8. Quantum Dot Materials Can Reduce Heat, Boost Electrical Output - News

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Releases | NREL Quantum Dot Materials Can Reduce Heat, Boost Electrical Output May 23, 2005 Golden, Colo. - Researchers at the U.S. Department of Energy's National Renewable Energy Laboratory (NREL) have shown that nanotechnology may greatly increase the amount of electricity produced by solar cells. In a paper published in a May issue of the American Chemical Society's Nano Letters journal, an NREL team found that tiny "nanocrystals," also known as "quantum dots,"

  9. High natural gas output and inventories contribute to lower prices

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    High natural gas output and inventories contribute to lower prices High natural gas production and ample gas inventories are expected to keep natural gas prices relatively low for the rest of 2015. In its new monthly forecast, the U.S. Energy Information Administration says that while expected production growth is slowing from last year's torrid pace, domestic natural gas production in 2015 is still expected to be almost 6 percent above the 2014 level. Higher production has pushed U.S. natural

  10. Development of a high-output dual-fuel engine

    SciTech Connect (OSTI)

    Danyluk, P.R. . Fairbanks Morse Engineering Division)

    1993-10-01

    This paper presents the results of a new dual-fuel engine development program. The engine is the largest commercially available in terms of power output (650 hp/cyl) and features very low emissions (1 g/hp-hr NO[sub x]) and excellent fuel consumption (43 percent thermal efficiency). A two-cylinder turbocharged prototype was designed and built for the initial development. Results from testing on 18-cylinder production versions are also reported.

  11. Development of output user interface software to support analysis

    SciTech Connect (OSTI)

    Wahanani, Nursinta Adi Natsir, Khairina Hartini, Entin

    2014-09-30

    Data processing software packages such as VSOP and MCNPX are softwares that has been scientifically proven and complete. The result of VSOP and MCNPX are huge and complex text files. In the analyze process, user need additional processing like Microsoft Excel to show informative result. This research develop an user interface software for output of VSOP and MCNPX. VSOP program output is used to support neutronic analysis and MCNPX program output is used to support burn-up analysis. Software development using iterative development methods which allow for revision and addition of features according to user needs. Processing time with this software 500 times faster than with conventional methods using Microsoft Excel. PYTHON is used as a programming language, because Python is available for all major operating systems: Windows, Linux/Unix, OS/2, Mac, Amiga, among others. Values that support neutronic analysis are k-eff, burn-up and mass Pu{sup 239} and Pu{sup 241}. Burn-up analysis used the mass inventory values of actinide (Thorium, Plutonium, Neptunium and Uranium). Values are visualized in graphical shape to support analysis.

  12. Ring laser having an output at a single frequency

    DOE Patents [OSTI]

    Hackell, Lloyd A.

    1991-01-01

    A ring laser is disclosed that produces a single frequency of laser radiation in either the pulsed mode of operation or the continuous waveform (cw) mode of operation. The laser comprises a ring laser in a bowtie configuration, a birefringent gain material such as Nd:YLF, an improved optical diode that supports laser oscillation having a desired direction of travel and linear polarization, and a Q-switch. An output coupler (mirror) having a high reflectivity, such as 94%, is disclosed. Also disclosed is a self-seeded method of operation in which the laser can provide a pulse or a series of pulses of high power laser radiation at a consistent single frequency with a high degree of amplitude stability and temporal stability. In operation, the laser is operated in continuous waveform (cw) at a low power output with the Q-switch introducing a loss into the resonating cavity. Pumping is continued at a high level, causing the gain material to store energy. When a pulse is desired, the Q-switch is actuated to substantially reduce the losses so that a pulse can build up based on the low level cw oscillation. The pulse quickly builds, using the stored energy in the gain medium to provide a high power output pulse. The process may be repeated to provide a series of high power pulses of a consistent single frequency.

  13. Hydrogen storage in sodium aluminum hydride.

    SciTech Connect (OSTI)

    Ozolins, Vidvuds; Herberg, J.L.; McCarty, Kevin F.; Maxwell, Robert S.; Stumpf, Roland Rudolph; Majzoub, Eric H.

    2005-11-01

    Sodium aluminum hydride, NaAlH{sub 4}, has been studied for use as a hydrogen storage material. The effect of Ti, as a few mol. % dopant in the system to increase kinetics of hydrogen sorption, is studied with respect to changes in lattice structure of the crystal. No Ti substitution is found in the crystal lattice. Electronic structure calculations indicate that the NaAlH{sub 4} and Na{sub 3}AlH{sub 6} structures are complex-ionic hydrides with Na{sup +} cations and AlH{sub 4}{sup -} and AlH{sub 6}{sup 3-} anions, respectively. Compound formation studies indicate the primary Ti-compound formed when doping the material at 33 at. % is TiAl{sub 3} , and likely Ti-Al compounds at lower doping rates. A general study of sorption kinetics of NaAlH{sub 4}, when doped with a variety of Ti-halide compounds, indicates a uniform response with the kinetics similar for all dopants. NMR multiple quantum studies of solution-doped samples indicate solvent interaction with the doped alanate. Raman spectroscopy was used to study the lattice dynamics of NaAlH{sub 4}, and illustrated the molecular ionic nature of the lattice as a separation of vibrational modes between the AlH{sub 4}{sup -} anion-modes and lattice-modes. In-situ Raman measurements indicate a stable AlH{sub 4}{sup -} anion that is stable at the melting temperature of NaAlH{sub 4}, indicating that Ti-dopants must affect the Al-H bond strength.

  14. Steel Industry Energy Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF 133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  15. Improved mechanical properties of A 508 class 3 steel for nuclear pressure vessel through steelmaking

    SciTech Connect (OSTI)

    Kim, J.T.; Kwon, H.K.; Kim, K.C.; Kim, J.M.

    1997-12-31

    The present work is concerned with the steelmaking practices which improve the mechanical properties of the A 508 class 3 steel for reactor pressure vessel. Three kinds of steelmaking practices were applied to manufacture the forged heavy wall shell for reactor pressure vessel, that is, the vacuum carbon deoxidation (VCD), modified VCD containing aluminum and silicon-killing. The segregation of the chemical elements through the thickness was quite small so that the variations of the tensile properties at room temperature were small and the anisotropy of the impact properties was hardly observed regardless of the steelmaking practices. The Charpy V-notch impact properties and the reference nil-ductile transition temperature by drop weight test were significantly improved by the modified VCD and silicon-killing as compared with those of the steel by VCD. Moreover, the plane strain fracture toughness values of the materials by modified VCD and silicon-killing practices was much higher than those of the steel by VCD. These were resulted from the fining of austenite grain size. It was observed that the grain size was below 20 {micro}m (ASTM No. 8.5) when using the modified VCD and silicon-killing, compared to 50 {micro}m (ASTM No. 7.0) when using VCD.

  16. Steel Industry Marginal Opportunity Analysis

    SciTech Connect (OSTI)

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF 347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  17. Nano-composite stainless steel

    DOE Patents [OSTI]

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  18. Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS

    Office of Environmental Management (EM)

    3311, 3312), October 2012 (MECS 2006) | Department of Energy - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006) Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006) PDF icon steel_footprint_2012.pdf More Documents & Publications MECS 2006 - Iron and Steel Iron and Steel (2010 MECS) MECS 2006 - Cement

  19. Boron-doped back-surface fields using an aluminum-alloy process

    SciTech Connect (OSTI)

    Gee, J.M.; Bode, M.D.; Silva, B.L.

    1997-10-01

    Boron-doped back-surface fields (BSF`s) have potentially superior performance compared to aluminum-doped BSF`s due to the higher solid solubility of boron compared to aluminum. However, conventional boron diffusions require a long, high temperature step that is both costly and incompatible with many photovoltaic-grade crystalline-silicon materials. We examined a process that uses a relatively low-temperature aluminum-alloy process to obtain a boron-doped BSF by doping the aluminum with boron. In agreement with theoretical expectations, we found that thicker aluminum layers and higher boron doping levels improved the performance of aluminum-alloyed BSF`s.

  20. Production of anhydrous aluminum chloride composition and process for electrolysis thereof

    DOE Patents [OSTI]

    Vandegrift, George F. (Bolingbrook, Naperville, IL); Krumpelt, Michael (Naperville, IL); Horwitz, E. Philip (Hinsdale, IL)

    1983-01-01

    A process for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  1. REAL TIME ULTRASONIC ALUMINUM SPOT WELD MONITORING SYSTEM

    SciTech Connect (OSTI)

    Regalado, W. Perez; Chertov, A. M.; Maev, R. Gr. [Institute for Diagnostic Imaging Research, Physics Department, University of Windsor, 292 Essex Hall, 401 Sunset Ave. N9B 3P4 Windsor, Ontario (Canada)

    2010-02-22

    Aluminum alloys pose several properties that make them one of the most popular engineering materials: they have excellent corrosion resistance, and high weight-to-strength ratio. Resistance spot welding of aluminum alloys is widely used today but oxide film and aluminum thermal and electrical properties make spot welding a difficult task. Electrode degradation due to pitting, alloying and mushrooming decreases the weld quality and adjustment of parameters like current and force is required. To realize these adjustments and ensure weld quality, a tool to measure weld quality in real time is required. In this paper, a real time ultrasonic non-destructive evaluation system for aluminum spot welds is presented. The system is able to monitor nugget growth while the spot weld is being made. This is achieved by interpreting the echoes of an ultrasound transducer located in one of the welding electrodes. The transducer receives and transmits an ultrasound signal at different times during the welding cycle. Valuable information of the weld quality is embedded in this signal. The system is able to determine the weld nugget diameter by measuring the delays of the ultrasound signals received during the complete welding cycle. The article presents the system performance on aluminum alloy AA6022.

  2. Hermetic aluminum radio frequency interconnection and method for making

    DOE Patents [OSTI]

    Kilgo, Riley D. (Albuquerque, NM); Kovacic, Larry (Albuquerque, NM); Brow, Richard K. (Rolla, MO)

    2000-01-01

    The present invention provides a light-weight, hermetic coaxial radio-frequency (RF) interconnection having an electrically conductive outer housing made of aluminum or an aluminum alloy, a central electrical conductor made of ferrous or non-ferrous material, and a cylinder of dielectric material comprising a low-melting-temperature, high-thermal-expansion aluminophosphate glass composition for hermetically sealing between the aluminum-alloy outer housing and the ferrous or non-ferrous center conductor. The entire RF interconnection assembly is made permanently hermetic by thermally fusing the center conductor, glass, and housing concurrently by bringing the glass to the melt point by way of exposure to an atmospheric temperature sufficient to melt the glass, less than 540.degree. C., but that does not melt the center conductor or the outer aluminum or aluminum alloy housing. The composition of the glass used is controlled to provide a suitable low dielectric constant so that an appropriate electrical characteristic impedance, for example 50 ohms, can be achieved for an electrical interconnection that performs well at high radio frequencies and also provides an interconnection maintaining a relatively small physical size.

  3. Residual stress and plastic anisotropy in indented 2024-T351 aluminum disks

    SciTech Connect (OSTI)

    Clausen, Bjorn; Prime, Michael B; Saurabh, Kabra; Brown, Donald W; Pagliaro, Pierluigi; Backlund, Peter; Shaw, Sanjiv; Criss, Everett

    2009-01-01

    Recent studies have proven that generating a well defined residual stress state using the indented disk approach is an excellent way to validate experimental and modeling techniques for measuring and predicting residual stresses. The previous studies dealt with indented stainless steel disks, and included experimental determination of residual stresses using the Contour Method and neutron diffraction measurements. The measured residual stress states showed good agreement between the techniques, and a Finite Element Model predicted residual stress state based upon material properties determined form standard tension and compression/tension tests was also in good agreement with the measurements. In the present work, disks of 2024-T351 Aluminum were investigated. As before, the residual stress profile was measured using neutron diffraction and the Contour Method and Finite Element Modeling was employed to predict the residual stress profile. Analysis and comparison of the three techniques were complicated by the fact that the experimental data shows evidence of plastic anisotropy and strong Bauschinger effect within the indented disks.

  4. Steel: Material for the 21. century

    SciTech Connect (OSTI)

    1996-01-01

    In spite of inroads by a range of competing materials, steel is still the primary structural material because of its outstanding strength, ductility, fracture toughness, repairability, and recyclability. Over the past ten years, advances in steelmaking and processing technologies have enabled the development of a wide range of new steel products with improved properties. For example, combinations of closely controlled chemical composition, rolling practices, and cooling rates now permit the production of steels with enhanced fracture toughness and lower susceptibility to hydrogen cracking.

  5. ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry

    Energy Savers [EERE]

    and Environmental Profile of the U.S. Aluminum Industry July 1997 Prepared by , Inc. Columbia, Maryland Prepared for U.S. Department of Energy Office of Industrial Technologies $&.12:/('*0(176 7KLVUHSRUWZDVZULWWHQE\1DQF\0DUJROLVRI(QHUJHWLFV,QFRUSRUDWHGLQ&ROXPELD0DU\ODQG 7KHUHSRUWZDVSUHSDUHGXQGHUWKHJHQHUDOGLUHFWLRQRI/RXLV6RXVD86'HSDUWPHQWRI(QHUJ\

  6. Carbonaceous cathode with enhanced wettability for aluminum production

    DOE Patents [OSTI]

    Keller, Rudolf; Gatty, David G.; Barca, Brian J.

    2003-09-09

    A method of preparing carbonaceous blocks or bodies for use in a cathode in an electrolytic cell for producing aluminum wherein the cell contains an electrolyte and has molten aluminum contacting the cathode, the cathode having improved wettability with molten aluminum. The method comprises the steps of providing a carbonaceous block and a boron oxide containing melt. The carbonaceous block is immersed in the melt and pressure is applied to the melt to impregnate the melt into pores in the block. Thereafter, the carbonaceous block is withdrawn from the melt, the block having boron oxide containing melt intruded into pores therein, the boron oxide capable of reacting with a source of titanium or zirconium or like metal to form titanium or zirconium diboride during heatup or operation of said cell.

  7. COMPILATION OF LABORATORY SCALE ALUMINUM WASH AND LEACH REPORT RESULTS

    SciTech Connect (OSTI)

    HARRINGTON SJ

    2011-01-06

    This report compiles and analyzes all known wash and caustic leach laboratory studies. As further data is produced, this report will be updated. Included are aluminum mineralogical analysis results as well as a summation of the wash and leach procedures and results. Of the 177 underground storage tanks at Hanford, information was only available for five individual double-shell tanks, forty-one individual single-shell tanks (e.g. thirty-nine 100 series and two 200 series tanks), and twelve grouped tank wastes. Seven of the individual single-shell tank studies provided data for the percent of aluminum removal as a function of time for various caustic concentrations and leaching temperatures. It was determined that in most cases increased leaching temperature, caustic concentration, and leaching time leads to increased dissolution of leachable aluminum solids.

  8. Aluminum and polymeric coatings for protection of uranium

    SciTech Connect (OSTI)

    Colmenares, C.; McCreary, T.; Monaco, S.; Walkup, C.; Gleeson, G.; Kervin, J.; Smith, R.L.; McCaffrey, C.

    1983-12-21

    Ion-plated aluminum films on uranium will not provide adequate protection for 25 years. Magnetron-plated aluminum films on uranium are much better than ion-plated ones. Kel-F 800 films on uranium can provide adequate protection for 25 years. Their use in production must be delayed until the following factors are sorted out: water permeability in Kel-F 800 must be determined between 30 and 60/sup 0/C; the effect of UF/sub 3/, at the Kel-F/metal interface, on the permeability of water must be assessed; and the effect of crystallinity on water permeability must be evaluated. Applying Kel-F films on aluminum ion-plated uranium provides a good interim solution for long term storage.

  9. Factors Affecting Power Output by Photovoltaic Cells Lesson

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Suzanne McClung Unit Title: Option C: Energy Subject: Chemistry Lesson Title: Factors Affecting Power Output by Photovoltaic Cells Grade Level(s): IB 2 (Senior - 3 rd year of chemistry) Lesson Length: 2-90 minute blocks with 30 minutes for wrap up in a 3 rd class period Date(s): * Learning Goals o Students will make observations of voltage and current in a solar panel system o Students will calculate power of a solar panel system o Students will determine the effect of a factor on the power

  10. Al/sub 2/S/sub 3/ preparation and use in electrolysis process for aluminum production

    DOE Patents [OSTI]

    Hsu, C.C.; Loutfy, R.O.; Yao, N.P.

    A continuous process for producing aluminum sulfide and for electrolyzing the aluminum sulfide to form metallic aluminum in which the aluminum sulfide is produced from aluminum oxide and COS or CS/sub 2/ in the presence of a chloride melt which also serves as the electrolysis bath. Circulation between the reactor and electrolysis cell is carried out to maintain the desired concentration of aluminum sulfide in the bath.

  11. Korea Iron Steel Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Steel Co Ltd Jump to: navigation, search Name: Korea Iron & Steel Co Ltd Place: Changwon, South Gyeongsang, Korea (Republic) Zip: 641 370 Product: Korea-based manufacturer of steel...

  12. Tokyo Steel Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Co Ltd Jump to: navigation, search Name: Tokyo Steel Manufacturing Co, Ltd Place: Japan Zip: 100-0013 Product: Tokyo Steel is involved in the manufacture and sale of steel...

  13. Low temperature aluminum reduction cell using hollow cathode

    DOE Patents [OSTI]

    Brown, Craig W. (Seattle, WA); Frizzle, Patrick B. (Seattle, WA)

    2002-08-20

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte. A plurality of non-consumable anodes are disposed substantially vertically in the electrolyte along with a plurality of monolithic hollow cathodes. Each cathode has a top and bottom and the cathodes are disposed vertically in the electrolyte and the anodes and the cathodes are arranged in alternating relationship. Each of the cathodes is comprised of a first side facing a first opposing anode and a second side facing a second opposing anode. The first and second sides are joined by ends to form a reservoir in the hollow cathode for collecting aluminum therein deposited at the cathode.

  14. Electrolytic Cell For Production Of Aluminum Employing Planar Anodes.

    DOE Patents [OSTI]

    Barnett, Robert J. (Goldendale, WA); Mezner, Michael B. (Sandy, OR); Bradford, Donald R (Underwood, WA)

    2004-10-05

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte, the method comprising providing a molten salt electrolyte having alumina dissolved therein in an electrolytic cell. A plurality of anodes and cathodes having planar surfaces are disposed in a generally vertical orientation in the electrolyte, the anodes and cathodes arranged in alternating or interleaving relationship to provide anode planar surfaces disposed opposite cathode planar surfaces, the anode comprised of carbon. Electric current is passed through anodes and through the electrolyte to the cathodes depositing aluminum at the cathodes and forming carbon containing gas at the anodes.

  15. Aluminum Surface Texturing by Means of Laser Interference Metallurgy

    SciTech Connect (OSTI)

    Chen, Jian; Sabau, Adrian S; Jones, Jonaaron F.; Hackett, Alexandra C.; Daniel, Claus; Warren, Charles David

    2015-01-01

    The increasing use of lightweight materials, such as aluminum alloys, in auto body structures requires more effective surface cleaning and texturing techniques to improve the quality of the structural components. The present work introduces a novel surface treatment method using laser interferometry produced by two beams of a pulsed Nd:YAG laser operating at 10Hz of frequency to clean aluminum surfaces, and meanwhile creating periodic and rough surface structures. The influences of beam size, laser fluence, wavelength, and pulse number per spot are investigated. High resolution optical profiler images reveal the change of the peak-to-valley height on the laser-treated surface.

  16. Effect of grain orientation on aluminum relocation at incipient melt conditions

    SciTech Connect (OSTI)

    Yilmaz, Nadir; Vigil, Francisco M.; Vigil, Miquela S.; Branam, Robert; Tolendino, Greg; Gill, Walt; Burl Donaldson, A.

    2015-09-01

    Aluminum is commonly used for structural applications in the aerospace industry because of its high strength in relation to its weight. It is necessary to understand the mechanical response of aluminum structures at elevated temperatures such as those experienced in a fire. Additionally, aluminum alloys exhibit many complicated behaviors that require further research and understanding, such as aluminum combustion, oxide skin formation and creep behavior. This paper discusses the effect of grain orientation on aluminum deformation subjected to heating at incipient melt conditions. Experiments were conducted by applying a vertical compressive force to aluminum alloy 7075 block test specimens. Furthermore, compression testing was done on test specimens with the applied load on the long transverse and short transverse orientations. Our results showed that the grain orientation significantly influences aluminum’s strength and mode of failure.

  17. Iron and Steel (2010 MECS) | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Iron and Steel (2010 MECS) Iron and Steel (2010 MECS) Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint PDF icon Iron and Steel More Documents & Publications MECS 2006 - Iron and Steel Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October

  18. Energy-Efficient Melting and Direct Delivery of High Quality Molten Aluminum

    Broader source: Energy.gov [DOE]

    Fact Sheet About Complete Scrap-to-Caster System Will Save Energy and Reduce Costs in the Aluminum Industry

  19. Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Steele Hot...

  20. First Generation Advanced High-Strength Steels Deformation Fundamental...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Generation Advanced High-Strength Steels Deformation Fundamentals First Generation Advanced High-Strength Steels Deformation Fundamentals 2012 DOE Hydrogen and Fuel Cells Program...

  1. Development of Steel Fastener Nano-Ceramic Coatings for Corrosion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium Parts (AMD-704) Development of Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium ...

  2. Auto/Steel Partnership: Fatigue of AHSS Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fatigue of AHSS Strain Rate Characterization AutoSteel Partnership: Fatigue of AHSS ... More Documents & Publications AutoSteel Partnership: AHSS Stamping, Strain Rate ...

  3. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels Abstract not provided. Authors: Somerday,...

  4. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a document from the...

  5. Post Irradiation Examination of Stainless Steel Cladding from...

    Office of Environmental Management (EM)

    Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation Experiment Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation...

  6. Nano-composite stainless steel (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    Nano-composite stainless steel Citation Details In-Document Search Title: Nano-composite stainless steel You are accessing a document from the Department of Energy's (DOE)...

  7. DOE - Office of Legacy Management -- Crucible Steel Co of America...

    Office of Legacy Management (LM)

    Crucible Steel Co of America - NY 34 FUSRAP Considered Sites Site: Crucible Steel Co. of America (NY.34 ) Eliminated from consideration under FUSRAP Designated Name: Not Designated...

  8. One step process for producing dense aluminum nitride and composites thereof

    DOE Patents [OSTI]

    Holt, J. Birch (San Jose, CA); Kingman, Donald D. (Danville, CA); Bianchini, Gregory M. (Livermore, CA)

    1989-01-01

    A one step combustion process for the synthesis of dense aluminum nitride compositions is disclosed. The process comprises igniting pure aluminum powder in a nitrogen atmosphere at a pressure of about 1000 atmospheres or higher. The process enables the production of aluminum nitride bodies to be formed directly in a mold of any desired shape.

  9. One step process for producing dense aluminum nitride and composites thereof

    DOE Patents [OSTI]

    Holt, J.B.; Kingman, D.D.; Bianchini, G.M.

    1989-10-31

    A one step combustion process for the synthesis of dense aluminum nitride compositions is disclosed. The process comprises igniting pure aluminum powder in a nitrogen atmosphere at a pressure of about 1,000 atmospheres or higher. The process enables the production of aluminum nitride bodies to be formed directly in a mold of any desired shape.

  10. Mercury-free dissolution of aluminum-clad fuel in nitric acid

    DOE Patents [OSTI]

    Christian, Jerry D. (Idaho Falls, ID); Anderson, Philip A. (Pocatello, ID)

    1994-01-01

    A mercury-free dissolution process for aluminum involves placing the aluminum in a dissolver vessel in contact with nitric acid-fluoboric acid mixture at an elevated temperature. By maintaining a continuous flow of the acid mixture through the dissolver vessel, an effluent containing aluminum nitrate, nitric acid, fluoboric acid and other dissolved components are removed.

  11. Mercury-free dissolution of aluminum-clad fuel in nitric acid

    DOE Patents [OSTI]

    Christian, J.D.; Anderson, P.A.

    1994-11-15

    A mercury-free dissolution process for aluminum involves placing the aluminum in a dissolver vessel in contact with nitric acid-fluoboric acid mixture at an elevated temperature. By maintaining a continuous flow of the acid mixture through the dissolver vessel, an effluent containing aluminum nitrate, nitric acid, fluoboric acid and other dissolved components are removed. 5 figs.

  12. Method and system for managing an electrical output of a turbogenerator

    DOE Patents [OSTI]

    Stahlhut, Ronnie Dean (Bettendorf, IA); Vuk, Carl Thomas (Denver, IA)

    2010-08-24

    The system and method manages an electrical output of a turbogenerator in accordance with multiple modes. In a first mode, a direct current (DC) bus receives power from a turbogenerator output via a rectifier where turbogenerator revolutions per unit time (e.g., revolutions per minute (RPM)) or an electrical output level of a turbogenerator output meet or exceed a minimum threshold. In a second mode, if the turbogenerator revolutions per unit time or electrical output level of a turbogenerator output are less than the minimum threshold, the electric drive motor or a generator mechanically powered by the engine provides electrical energy to the direct current bus.

  13. Method and system for managing an electrical output of a turbogenerator

    DOE Patents [OSTI]

    Stahlhut, Ronnie Dean (Bettendorf, IA); Vuk, Carl Thomas (Denver, IA)

    2009-06-02

    The system and method manages an electrical output of a turbogenerator in accordance with multiple modes. In a first mode, a direct current (DC) bus receives power from a turbogenerator output via a rectifier where turbogenerator revolutions per unit time (e.g., revolutions per minute (RPM)) or an electrical output level of a turbogenerator output meet or exceed a minimum threshold. In a second mode, if the turbogenerator revolutions per unit time or electrical output level of a turbogenerator output are less than the minimum threshold, the electric drive motor or a generator mechanically powered by the engine provides electrical energy to the direct current bus.

  14. Method for welding chromium molybdenum steels

    DOE Patents [OSTI]

    Sikka, Vinod K. (Clinton, TN)

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  15. High lumen compact fluorescents boost light output in new fixtures

    SciTech Connect (OSTI)

    1992-12-31

    Some compact fluorescent lamps aren`t so compact. General Electric (GE), OSRAM, and Philips have been expanding offerings in longer, more powerful, hard wired CFLs that generate enough light to serve applications once limited to conventional fluorescents and metal halide systems. All three of these manufacturers have for some time offered 18- to 40-watt high-output CFLs, which use a fluorescent tube doubled back on itself to produce a lot of light in a compact source. Now GE has introduced an even larger, more powerful 50-watt unit, and OSRAM is soon to follow suit with a 55-watt lamp. These new entries to the field of turbocharged CFLs can provide general lighting at ceiling heights of 12 feet or more as well as indirect lighting, floodlighting, and wall washing. They are such a concentrated source of light that they can provide the desired illumination using fewer lamps and fixtures than would be needed with competing sources.

  16. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect (OSTI)

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet or bloom disposition; and alloy development. Additional benefits of ASCAT include the identification of inclusions that tend to clog nozzles or interact with refractory materials. Several papers outlining the benefits of the ASCAT have been presented and published in the literature. The paper entitled ''Inclusion Analysis to Predict Casting Behavior'' was awarded the American Iron and Steel Institute (AISI) Medal in 2004 for special merit and importance to the steel industry. The ASCAT represents a quantum leap in inclusion analysis and will allow steel producers to evaluate the quality of steel and implement appropriate process improvements. In terms of performance, the ASCAT (1) allows for accurate classification of inclusions by chemistry and morphological parameters, (2) can characterize hundreds of inclusions within minutes, (3) is easy to use (does not require experts), (4) is robust, and (5) has excellent image quality for conventional SEM investigations (e.g., the ASCAT can be utilized as a dual use instrument). In summary, the ASCAT will significantly advance the tools of the industry and addresses an urgent and broadly recognized need of the steel industry. Commercialization of the ASCAT will focus on (1) a sales strategy that leverages our Industry Partners; (2) use of ''technical selling'' through papers and seminars; (3) leveraging RJ Lee Group's consulting services, and packaging of the product with a extensive consulting and training program; (4) partnering with established SEM distributors; (5) establishing relationships with professional organizations associated with the steel industry; and (6) an individualized plant by plant direct sales program.

  17. Improved Irradiation Performance of Uranium-Molybdenum/Aluminum Dispersion Fuel by Silicon Addition in Aluminum

    SciTech Connect (OSTI)

    Yeon Soo Kim; G. L. Hofman; A. B. Robinson; D. M. Wachs

    2013-10-01

    Uranium-molybdenum fuel particle dispersion in aluminum is a form of fuel under development for conversion of high-power research and test reactors from highly enriched to low-enriched uranium in the U.S. Global Threat Reduction Initiative program (also known as the Reduced Enrichment for Research and Test Reactors program). Extensive irradiation tests have been conducted to find a solution for problems caused by interaction layer growth and pore formation between U-Mo and Al. Adding a small amount of Si (up to [approximately]5 wt%) in the Al matrix was one of the proposed remedies. The effect of silicon addition in the Al matrix was examined using irradiation test results by comparing side-by-side samples with different Si additions. Interaction layer growth was progressively reduced with increasing Si addition to the matrix Al, up to 4.8 wt%. The Si addition also appeared to delay pore formation and growth between the U-Mo and Al.

  18. Output-Based Regulations: A Handbook for Air Regulators (U.S...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Output-Based Regulations: A Handbook for Air Regulators (U.S. EPA), August 2004 Output-Based Regulations: A Handbook for Air Regulators (U.S. EPA), August 2004 The U.S....

  19. Mechanical properties of dissimilar metal joints composed of DP 980 Steel and AA 7075-T6

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Squires, Lile; Lim, Yong Chae; Miles, Michael; Feng, Zhili

    2015-01-01

    A solid-state joining process, called friction bit joining (FBJ), was used to spot weld aluminum alloy 7075-T6 to dual phase 980 steel. Lap shear failure loads for specimens without adhesive averaged about 10kN, while cross tension specimens averaged 2.8kN. Addition of adhesive with a thickness up to 500 m provided a gain of about 50% to lap shear failure loads, while a much thinner layer of adhesive caused a rise of about 20% to cross tension failure loads. Microstructures of the welds were martensitic, but the hardness of the joining bit portion was greater, owing to its higher alloy content.more »Softening in the heat affected zone (HAZ) of a welded joint appeared to be relatively small, though enough to cause some nugget pullout failures in lap shear tension. Other failures in lap shear tension were interfacial, while all of the failures in cross tension were interfacial.A solid-state joining process, called friction bit joining (FBJ), was used to spot weld aluminum alloy 7075-T6 to dual phase 980 steel. Lap shear failure loads for specimens without adhesive averaged about 10kN, while cross tension specimens averaged 2.8kN. Addition of adhesive with a thickness up to 500 m provided a gain of about 50% to lap shear failure loads, while a much thinner layer of adhesive increased cross tension failure loads by 20%. Microstructures of the welds were martensitic, but the hardness of the joining bit portion was greater than that of the DP 980, owing to its higher alloy content. Softening in the heat affected zone (HAZ) of a welded joint appeared to be relatively small, though enough to cause nugget pullout failures in some lap shear tension specimens. Other failures in lap shear tension were interfacial, while all of the failures in cross tension were interfacial.« less

  20. Mechanical properties of dissimilar metal joints composed of DP 980 Steel and AA 7075-T6

    SciTech Connect (OSTI)

    Squires, Lile [Brigham Young University, Provo; Lim, Yong Chae [ORNL; Miles, Michael [Brigham Young University, Provo; Feng, Zhili [ORNL

    2015-01-01

    A solid-state joining process, called friction bit joining (FBJ), was used to spot weld aluminum alloy 7075-T6 to dual phase 980 steel. Lap shear failure loads for specimens without adhesive averaged about 10kN, while cross tension specimens averaged 2.8kN. Addition of adhesive with a thickness up to 500 m provided a gain of about 50% to lap shear failure loads, while a much thinner layer of adhesive caused a rise of about 20% to cross tension failure loads. Microstructures of the welds were martensitic, but the hardness of the joining bit portion was greater, owing to its higher alloy content. Softening in the heat affected zone (HAZ) of a welded joint appeared to be relatively small, though enough to cause some nugget pullout failures in lap shear tension. Other failures in lap shear tension were interfacial, while all of the failures in cross tension were interfacial.A solid-state joining process, called friction bit joining (FBJ), was used to spot weld aluminum alloy 7075-T6 to dual phase 980 steel. Lap shear failure loads for specimens without adhesive averaged about 10kN, while cross tension specimens averaged 2.8kN. Addition of adhesive with a thickness up to 500 m provided a gain of about 50% to lap shear failure loads, while a much thinner layer of adhesive increased cross tension failure loads by 20%. Microstructures of the welds were martensitic, but the hardness of the joining bit portion was greater than that of the DP 980, owing to its higher alloy content. Softening in the heat affected zone (HAZ) of a welded joint appeared to be relatively small, though enough to cause nugget pullout failures in some lap shear tension specimens. Other failures in lap shear tension were interfacial, while all of the failures in cross tension were interfacial.

  1. Reaction of Aluminum with Water to Produce Hydrogen: A Study of Issues

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. | Department of Energy Reaction of Aluminum with Water to Produce Hydrogen: A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. Reaction of Aluminum with Water to Produce Hydrogen: A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. Produced in 2008 by DOE and updated in 2010, this report focuses

  2. Cost-Effective Consolidation of Fine Aluminum Scrap for Increased Remelting Effieciency

    SciTech Connect (OSTI)

    William Van Geertruyden

    2005-09-22

    The main objective of this research was to develop a new re-melting process for fine or light gauge aluminum scrap products that exhibits dramatic improvements in energy efficiency. Light gauge aluminum scrap in the form of chips, turnings, and borings has historically been underutilized in the aluminum recycling process due to its high surface area to volume ratio resulting in low melt recovery. Laboratory scale consolidation experiments were performed using loose aluminum powder as a modeling material as well as shredded aluminum wire scrap. The processing parameters necessary to create consolidated aluminum material were determined. Additionally, re-melting experiments using consolidated and unconsolidated aluminum powder confirmed the hypothesis that metal recovery using consolidated material will significantly improve by as much as 20%. Based on this research, it is estimated that approximately 495 billion Btu/year can be saved by implementation of this technology in one domestic aluminum rolling plant alone. The energy savings are realized by substituting aluminum scrap for primary aluminum, which requires large amounts of energy to produce. While there will be an initial capital investment, companies will benefit from the reduction of dependence on primary aluminum thus saving considerable costs. Additionally, the technology will allow companies to maintain in-house alloy scrap, rather than purchasing from other vendors and eliminate the need to discard the light gauge scrap to landfills.

  3. Reduction of Carbon Footprint and Energy Efficiency Improvement in Aluminum Production by Use of Novel Wireless Instrumentation Integrated with Mathematical Modeling

    SciTech Connect (OSTI)

    James W. Evans

    2012-04-11

    The work addressed the greenhouse gas emission and electrical energy consumption of the aluminum industry. The objective was to provide a means for reducing both through the application of wireless instrumentation, coupled to mathematical modeling. Worldwide the aluminum industry consumes more electrical energy than all activities in many major countries (e.g. the UK) and emits more greenhouse gasses (e.g. than France). Most of these excesses are in the 'primary production' of aluminum; that is the conversion of aluminum oxide to metal in large electrolytic cells operating at hundreds of thousands of amps. An industry-specific GHG emission has been the focus of the work. The electrolytic cells periodically, but at irregular intervals, experience an upset condition known as an 'anode effect'. During such anode effects the cells emit fluorinated hydrocarbons (PFCs, which have a high global warming potential) at a rate far greater than in normal operation. Therefore curbing anode effects will reduce GHG emissions. Prior work had indicated that the distribution of electrical current within the cell experiences significant shifts in the minutes before an anode effect. The thrust of the present work was to develop technology that could detect and report this early warning of an anode effect so that the control computer could minimize GHG emissions. A system was developed to achieve this goal and, in collaboration with Alcoa, was tested on two cells at an Alcoa plant in Malaga, Washington. The project has also pointed to the possibility of additional improvements that could result from the work. Notable among these is an improvement in efficiency that could result in an increase in cell output at little extra operating cost. Prospects for commercialization have emerged in the form of purchase orders for further installations. The work has demonstrated that a system for monitoring the current of individual anodes in an aluminum cell is practical. Furthermore the system has been installed twice on a smelter in the US without exposing workers to hazards usually associated with running signal wires in aluminum plants. The results display the early warning of an anode effect that potentially can be used to minimize such anode effects with their excessive GHG emissions. They also point to a possible, but substantial, economic benefit that could result in improved current efficiency by anode adjustment based on individual anode current measurements.

  4. Geneva Steel blast furnace improvements

    SciTech Connect (OSTI)

    Fowles, R.D.; Hills, L.S.

    1993-01-01

    Geneva Steel is located in Utah and is situated near the western edge of the Rocky Mountains adjacent to the Wasatch Front. Geneva's No. 1, 2 and 3 are the only remaining operating blast furnaces in the United States west of the Mississippi River. They were originally constructed in 1943 to support steelmaking during World War II. During the early 60's all three furnaces were enlarged to their current working volume. Very few major improvements were made until recently. This discussion includes a brief historical perspective of operating difficulties associated with practice, design and equipment deficiencies. Also included is an overview of blast furnace improvements at Geneva found necessary to meet the demands of modern steelmaking. Particular emphasis will be placed on casthouse improvements.

  5. Tritiated Water Interaction with Stainless Steel

    SciTech Connect (OSTI)

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  6. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect (OSTI)

    Jafarzadegan, M.; State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin ; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  7. Fail safe controllable output improved version of the Electromechanical battery

    DOE Patents [OSTI]

    Post, Richard F. (Walnut Creek, CA)

    1999-01-01

    Mechanical means are provided to control the voltages induced in the windings of a generator/motor. In one embodiment, a lever is used to withdraw or insert the entire stator windings from the cavity where the rotating field exists. In another embodiment, voltage control and/or switching off of the output is achievable with a variable-coupling generator/motor. A stator is made up of two concentric layers of windings, with a larger number of turns on the inner layer of windings than the outer layer of windings. The windings are to be connected in series electrically, that is, their voltages add vectorially. The mechanical arrangement is such that one or both of the windings can be rotated with respect to the other winding about their common central axis. Another improved design for the stator assembly of electromechanical batteries provides knife switch contacts that are in electrical contact with the stator windings. The operation of this embodiment depends on the fact that an abnormally large torque will be exerted on the stator structure during any short-circuit condition.

  8. Fail safe controllable output improved version of the electromechanical battery

    DOE Patents [OSTI]

    Post, R.F.

    1999-01-19

    Mechanical means are provided to control the voltages induced in the windings of a generator/motor. In one embodiment, a lever is used to withdraw or insert the entire stator windings from the cavity where the rotating field exists. In another embodiment, voltage control and/or switching off of the output is achievable with a variable-coupling generator/motor. A stator is made up of two concentric layers of windings, with a larger number of turns on the inner layer of windings than the outer layer of windings. The windings are to be connected in series electrically, that is, their voltages add vectorially. The mechanical arrangement is such that one or both of the windings can be rotated with respect to the other winding about their common central axis. Another improved design for the stator assembly of electromechanical batteries provides knife switch contacts that are in electrical contact with the stator windings. The operation of this embodiment depends on the fact that an abnormally large torque will be exerted on the stator structure during any short-circuit condition. 4 figs.

  9. Low-Temperature Colossal Supersaturation of Stainless Steels | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Temperature Colossal Supersaturation of Stainless Steels Low-Temperature Colossal Supersaturation of Stainless Steels New Process Improves Hardness and Corrosion Resistance of Stainless Steel Components Austenitic stainless steels in the 300 Series are the primary materials used for a very broad range of applications when corrosion resistance is needed in aqueous solutions at ambient temperatures. While austenitic stainless steels have excellent corrosion-resistance properties,

  10. H-Series Cast Austenitic Stainless Steels | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    H-Series Cast Austenitic Stainless Steels H-Series Cast Austenitic Stainless Steels Scientific Design Methodology Used to Develop Stronger Stainless Steels for High-Temperature Applications Cast H-Series austenitic steels are used extensively in several industries for a broad range of high-temperature applications. The H-Series stainless steels have evolved over many years of complex alloy development that added various alloying elements by trial-and-error methods. The native microstructure

  11. Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization, Sheet

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Fatigue, AHSS Joining | Department of Energy AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining 2010 DOE Vehicle Technologies and Hydrogen Programs Annual Merit Review and Peer Evaluation Meeting, June 7-11, 2010 -- Washington D.C. PDF icon lm019_heimbuch_2010_o.pdf More Documents & Publications Auto/Steel Partnership: Fatigue of AHSS Strain Rate

  12. Automated Steel Cleanliness Analysis Tool (ASCAT) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Automated Steel Cleanliness Analysis Tool (ASCAT) Automated Steel Cleanliness Analysis Tool (ASCAT) New Microscopy System Improves Steel Mill Performance and Allows Production of Higher Quality Steel Inclusions are particles of insoluble impurities formed during steelmaking and casting operations that are entrapped during solidification of metal. Characterizing inclusions is important because of an increasing demand for cleaner steels with low inclusion (defect) content. The composition, and

  13. Decorative Steel Composition with a Crystalline Surface - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Portal Find More Like This Return to Search Decorative Steel Composition with a Crystalline Surface Oak Ridge National Laboratory Contact ORNL About This Technology Technology Marketing SummaryA method for producing a new decorative steel with a crystalline surface was developed by an ORNL researcher. This invention potentially represents the first new decorative steel to be introduced since the development of Damascus steel around 1100 AD. In this invention, the type of decorative steel

  14. MECS 2006 - Iron and Steel | Department of Energy

    Office of Environmental Management (EM)

    Iron and Steel MECS 2006 - Iron and Steel Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon Iron and Steel More Documents & Publications Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006

  15. Method for optimizing the mechanical output of a fluid pressure free piston engine

    SciTech Connect (OSTI)

    Dibrell, E.W.; Schaich, W.A.

    1988-07-05

    The method is described for minimizing rotational speed variations of a centrifugal piston expander engine comprising the steps of: (1) supplying a pressured gas to a centrifugal piston expander engine having a rotatable output element and a discharge conduit for cooled exhaust gas; (2) expanding and cooling the pressured gas in the centrifugal piston expander engine to produce cyclically varying oppositely directed, positive and negative torques on the rotatable output shaft; (3) driving a rotary load in the positive torque direction by the rotatable output element through one rotatable element of a unidirectional clutch having two rotating elements relatively movable in only the negative torque direction; and (4) connecting a battery operated motor-generator unit to the rotatable output shaft to supplement the rotary speed of the output shaft during periods of negative torque output by the centrifugal piston expander engine and to recharge the battery during periods of maximum positive torque output of the centrifugal expander engine.

  16. Reduction of Annealing Times for Energy Conservation in Aluminum

    SciTech Connect (OSTI)

    Anthony D. Rollett; Hasso Weiland; Mohammed Alvi; Abhijit Brahme

    2005-08-31

    Carnegie Mellon University was teamed with the Alcoa Technical Center with support from the US Dept. of Energy (Office of Industrial Technology) and the Pennsylvania Technology Investment Authority (PTIA) to make processing of aluminum less costly and more energy efficient. Researchers in the Department of Materials Science and Engineering have investigated how annealing processes in the early stages of aluminum processing affect the structure and properties of the material. Annealing at high temperatures consumes significant amounts of time and energy. By making detailed measurements of the crystallography and morphology of internal structural changes they have generated new information that will provide a scientific basis for shortening processing times and consuming less energy during annealing.

  17. Influence of insulating coating on aluminum wire explosions

    SciTech Connect (OSTI)

    Li, Yang; Wu, Jian; Sheng, Liang; Zhao, Jizhen; Zhang, Mei; Yuan, Yuan; Peng, Bodong; Li, Xingwen

    2014-10-15

    Single wire explosions are widely used in understanding the early stages of z-pinch experiments. This paper presents a serial of experiments conducted on the pulse power generator with ?1?kA peak current and ?10?ns rising time in Xi'an Jiao Tong University. Polyimide coated aluminum wires and uncoated ones were tested under three different voltages to analyze the effect of insulating coating. Experimental results showed that insulating coating can increase the energy deposition 10%?30% in aluminum wires by delaying the voltage collapse and raising the maximum load resistance. The substantial energy deposition resulted in about 20% faster expansion rates for coated wires. Experimental evidence that plasma channel shunts the current from the wire core was observed by streak camera and schlieren graphs. This paper also briefly discussed the influence of nonuniform coating on the morphology of wire expansion.

  18. Case hardenable nickel-cobalt steel

    DOE Patents [OSTI]

    Qian, Yana (Sunnyvale, CA); Olson, Gregory B. (Evanston, IL)

    2012-04-17

    An advanced secondary hardening carburized Ni--Co steel achieves an improved case hardness of about 68-69 Rc together with nominal core hardness of about 50 Rc.

  19. Hydrogen compatibility handbook for stainless steels

    SciTech Connect (OSTI)

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  20. Lightweight Steel Solutions for Automotive Industry

    SciTech Connect (OSTI)

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-06-15

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  1. High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Merit Review High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks YURI HOVANSKI This Presentation does not contain any proprietary, confidential, or otherwise restricted information Project ID #LM075 Pacific Northwest National Laboratory June 18, 2014 Project Overview OEM GM Tier I Supplier TWB Company LLC Material Provider Alcoa 2 2 Start: FY2012 Finish: FY2014 85% complete Capacity to rapidly join Al sheet in dissimilar thicknesses and alloys is not developed. Supply chain

  2. Precursor detonation wave development in ANFO due to aluminum confinement

    SciTech Connect (OSTI)

    Jackson, Scott I; Klyanda, Charles B; Short, Mark

    2010-01-01

    Detonations in explosive mixtures of ammonium-nitrate-fuel-oil (ANFO) confined by aluminum allow for transport of detonation energy ahead of the detonation front due to the aluminum sound speed exceeding the detonation velocity. The net effect of this energy transport on the detonation is unclear. It could enhance the detonation by precompressing the explosive near the wall. Alternatively, it could decrease the explosive performance by crushing porosity required for initiation by shock compression or destroying confinement ahead of the detonation. At present, these phenomena are not well understood. But with slowly detonating, non-ideal high explosive (NIHE) systems becoming increasing prevalent, proper understanding and prediction of the performance of these metal-confined NIHE systems is desirable. Experiments are discussed that measured the effect of this ANFO detonation energy transported upstream of the front by a 76-mm-inner-diameter aluminum confining tube. Detonation velocity, detonation-front shape, and aluminum response are recorded as a function of confiner wall thickness and length. Detonation shape profiles display little curvature near the confining surface, which is attributed to energy transported upstream modifying the flow. Average detonation velocities were seen to increase with increasing confiner thickness, while wavefront curvature decreased due to the stiffer, subsonic confinement. Significant radial sidewall tube motion was observed immediately ahead of the detonation. Axial motion was also detected, which interfered with the front shape measurements in some cases. It was concluded that the confiner was able to transport energy ahead of the detonation and that this transport has a definite effect on the detonation by modifying its characteristic shape.

  3. High Strength, Dissimilar Alloy Aluminum Tailor-Welded Blanks

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Annual Merit Review High Strength, Dissimilar Alloy Aluminum Tailor-Welded Blanks YURI HOVANSKI This Presentation does not contain any proprietary, confidential, or otherwise restricted information Project ID #LM099 Pacific Northwest National Laboratory June 12, 2015 Project Overview Automotive OEM GM Tier I Supplier TWB Company LLC Material Provider Alcoa 2 2 Start: FY2015 Finish: FY2017 15% complete Capacity to rapidly join dissimilar alloy Al sheet is not developed for high volume production.

  4. Indirect-Fired Kiln Conserves Scrap Aluminum and Cuts Costs

    Broader source: Energy.gov [DOE]

    This case study examines a succesful process heating technology improvement implemented by Wabash Alloys at its East Syracuse, New York, facility. A demonstration project conducted at this plant by Energy Research Company (ERCo), of Staten Island, New York, involves a new energy-efficient kiln that heats scrap aluminum for reuse. This kiln has enabled Wabash to reduce metal loss and emissions of volatile organic compounds (VOCs) and, in addition, has reduced kiln energy use by more than half.

  5. Adiabatic release measurements in aluminum between 400-1200 GPa. Characterization of aluminum as a shock standard in the multimegabar regime

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Knudson, Marcus D.; Desjarlais, Michael P.; Pribram-Jones, Aurora

    2015-06-15

    Aluminum has been used prolifically as an impedance matching standard in the multimegabar regime (1 Mbar = 100 GPa), particularly in nuclear driven, early laser driven, and early magnetically driven flyer plate experiments. The accuracy of these impedance matching measurements depends upon the knowledge of both the Hugoniot and release or reshock response of aluminum. Here, we present the results of several adiabatic release measurements of aluminum from ~400–1200 GPa states along the principal Hugoniot using full density polymethylpentene (commonly known as TPX), and both ~190 and ~110 mg/cc silica aerogel standards. Additionally, these data were analyzed within the frameworkmore » of a simple, analytical model that was motivated by a first-principles molecular dynamics investigation into the release response of aluminum, as well as by a survey of the release response determined from several tabular equations of state for aluminum. Combined, this theoretical and experimental study provides a method to perform impedance matching calculations without the need to appeal to any tabular equation of state for aluminum. Furthermore, as an analytical model, this method allows for propagation of all uncertainty, including the random measurement uncertainties and the systematic uncertainties of the Hugoniot and release response of aluminum. This work establishes aluminum for use as a high-precision standard for impedance matching in the multimegabar regime.« less

  6. Adiabatic release measurements in aluminum between 400-1200 GPa. Characterization of aluminum as a shock standard in the multimegabar regime

    SciTech Connect (OSTI)

    Knudson, Marcus D.; Desjarlais, Michael P.; Pribram-Jones, Aurora

    2015-06-15

    Aluminum has been used prolifically as an impedance matching standard in the multimegabar regime (1 Mbar = 100 GPa), particularly in nuclear driven, early laser driven, and early magnetically driven flyer plate experiments. The accuracy of these impedance matching measurements depends upon the knowledge of both the Hugoniot and release or reshock response of aluminum. Here, we present the results of several adiabatic release measurements of aluminum from ~400–1200 GPa states along the principal Hugoniot using full density polymethylpentene (commonly known as TPX), and both ~190 and ~110 mg/cc silica aerogel standards. Additionally, these data were analyzed within the framework of a simple, analytical model that was motivated by a first-principles molecular dynamics investigation into the release response of aluminum, as well as by a survey of the release response determined from several tabular equations of state for aluminum. Combined, this theoretical and experimental study provides a method to perform impedance matching calculations without the need to appeal to any tabular equation of state for aluminum. Furthermore, as an analytical model, this method allows for propagation of all uncertainty, including the random measurement uncertainties and the systematic uncertainties of the Hugoniot and release response of aluminum. This work establishes aluminum for use as a high-precision standard for impedance matching in the multimegabar regime.

  7. Impact on thin steel plates by tumbling projectiles

    SciTech Connect (OSTI)

    Li, K.; Goldsmith, W.

    1995-12-31

    An experimental, analytical, and numerical investigation into the effects of tumbling projectiles on the impact response of thin 4130 steel target plates was performed. Deformation patterns and failure phenomena as well as the final velocities and trajectories of the projectiles are correlated with initial conditions such as the initial velocity and impact angle (or yaw angle with a zero oblique angle) of the projectile and plate thickness. In the experiments, tumbling motion of the projectiles was induced by impact of a portion of the front face of the projectile with the edge of a massive block placed along the trajectory. Cylinders with a diameter of 12.7 mm, a length of 38.1 mm, and a hardness of R{sub c} 54 were fired at velocities from 400 m/s - 800 m/s. The forward speed of the projectile after tumbling production ranged from 300 m/s-700 m/s. Rotational speeds ranged from 0 rad/s - 3000 rad/s and concomitant impact angles varied from 0{degrees} to 60{degrees}. These parameters were determined from high speed photographic records. The targets were 1.6 mm and 3.2 mm thick. An analytical model developed for thin aluminum target plates was employed in the present study. The model divides the penetration process into three stages: (1) plugging; (2) hole enlargement; and (3) frontal petaling. The processes are quantified using energy dissipation descriptions of the various deformation mechanisms. Numerical simulations of the penetration processes were performed by employment of the program DYNA3D, a nonlinear, three-dimensional finite element code. The material of the target was modeled as elasto-plastic with failure, while the projectile was assumed to be undeformable. The failure criterion of the target is based on the ultimate tensile strain.

  8. High strength, high ductility low carbon steel

    DOE Patents [OSTI]

    Koo, Jayoung (Berkeley, CA); Thomas, Gareth (Berkeley, CA)

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  9. Irradiation Assisted Grain Boundary Segregation in Steels

    SciTech Connect (OSTI)

    Lu, Zheng; Faulkner, Roy G.

    2008-07-01

    The understanding of radiation-induced grain boundary segregation (RIS) has considerably improved over the past decade. New models have been introduced and much effort has been devoted to obtaining comprehensive information on segregation from the literature. Analytical techniques have also improved so that chemical analysis of layers 1 nm thick is almost routine. This invited paper will review the major methods used currently for RIS prediction: namely, Rate Theory, Inverse Kirkendall, and Solute Drag approaches. A summary is made of the available data on phosphorus RIS in reactor pressure vessel (RPV) steels. This will be discussed in the light of the predictions of the various models in an effort to show which models are the most reliable and easy to use for forecasting P segregation behaviour in steels. A consequence of RIS in RPV steels is a radiation induced shift in the ductile to brittle transition temperature (DBTT). It will be shown how it is possible to relate radiation-induced P segregation levels to DBTT shift. Examples of this exercise will be given for RPV steels and for ferritic steels being considered for first wall fusion applications. Cr RIS in high alloy stainless steels and associated irradiation-assisted stress corrosion cracking (IASCC) will be briefly discussed. (authors)

  10. Development of Steel Foam Materials and Structures

    SciTech Connect (OSTI)

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  11. New runners to boost peak output at Niagara Falls

    SciTech Connect (OSTI)

    Reason, J.

    1990-01-01

    Retrofitted Francis turbines will improve the value of power generated from Niagara Falls by increasing the peak output of the hydroturbine units at the Robert Moses hydroelectric plant. The computer-designed runners are expected to add 330 MW to the peak capacity of the 28-yr-old plant and significantly increase the efficiency at high flow rates. Next year, the first new runner will be retrofit to the highly instrumented Unit 4. If the retrofit unit meets it increased-performance expectations, the other 12 units will be upgraded between 1993 and 1998. The work is part of an overall expansion of the Niagara Power Project designed to made better use of the power value of Niagara river water, within the constraints of a treaty with Canada and the scenic value of the falls. These constraints, together with varying flows and heads, introduced enormous complexities into the selection and design of the new runners. The alterations being made to Unit 4, in addition to replacing the turbine runner, include modifying the draft tube-liners, increasing the wicket-gate stroke, replacing the turbine discharge ring (to accommodate longer blades), making various electrical modifications to the generator, and replacing the transformer. But the key to the retrofit is the computer-designed runner. Charles Grose, senior project manager, New York Power Authority, White Plains, NY, emphasizes that such computer design techniques were not available a few years ago; neither were the computer-controlled machining techniques necessary to manufacture the new runners. Other aspects of the upgrading that were analyzed include runner stability, resonance, shaft torsional stress, and runaway speed.

  12. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect (OSTI)

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  13. High Mn austenitic stainless steel

    DOE Patents [OSTI]

    Yamamoto, Yukinori (Oak Ridge, TN) [Oak Ridge, TN; Santella, Michael L (Knoxville, TN) [Knoxville, TN; Brady, Michael P (Oak Ridge, TN) [Oak Ridge, TN; Maziasz, Philip J (Oak Ridge, TN) [Oak Ridge, TN; Liu, Chain-tsuan (Knoxville, TN) [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  14. Effect of grain orientation on aluminum relocation at incipient melt conditions

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Yilmaz, Nadir; Vigil, Francisco M.; Vigil, Miquela S.; Branam, Robert; Tolendino, Greg; Gill, Walt; Burl Donaldson, A.

    2015-09-01

    Aluminum is commonly used for structural applications in the aerospace industry because of its high strength in relation to its weight. It is necessary to understand the mechanical response of aluminum structures at elevated temperatures such as those experienced in a fire. Additionally, aluminum alloys exhibit many complicated behaviors that require further research and understanding, such as aluminum combustion, oxide skin formation and creep behavior. This paper discusses the effect of grain orientation on aluminum deformation subjected to heating at incipient melt conditions. Experiments were conducted by applying a vertical compressive force to aluminum alloy 7075 block test specimens. Furthermore,more » compression testing was done on test specimens with the applied load on the long transverse and short transverse orientations. Our results showed that the grain orientation significantly influences aluminum’s strength and mode of failure.« less

  15. Susceptibility of Aluminum Alloys to Corrosion in Simulated Fuel Blends Containing Ethanol

    SciTech Connect (OSTI)

    Thomson, Jeffery K; Pawel, Steven J; Wilson, Dane F

    2013-01-01

    The compatibility of aluminum and aluminum alloys with synthetic fuel blends comprised of ethanol and reference fuel C (a 50/50 mix of toluene and iso-octane) was examined as a function of water content and temperature. Commercially pure wrought aluminum and several cast aluminum alloys were observed to be similarly susceptible to substantial corrosion in dry (< 50 ppm water) ethanol. Corrosion rates of all the aluminum materials examined was accelerated by increased temperature and ethanol content in the fuel mixture, but inhibited by increased water content. Pretreatments designed to stabilize passive films on aluminum increased the incubation time for onset of corrosion, suggesting film stability is a significant factor in the mechanism of corrosion.

  16. Tension bending ratcheting tests of 304 stainless steel

    SciTech Connect (OSTI)

    Larson, L.D.; Jones, D.P.; Rapp, D.G.

    1996-12-31

    This paper discusses results of an experimental program conducted to investigate the strain ratcheting behavior of 304 stainless steel under various combinations of applied membrane load and displacement controlled cyclic bending strain. Tests were performed on uniaxial specimens at temperatures of 70 F (21 C) and 550 F (288 C). Bending strain, ratchet strain and axial displacement of the specimens were monitored throughout the tests. Membrane stress to monotonic yield stress ratios of 2/3, 1/2, and 1/3 were tested with pseudo-elastic bending stress to yield stress ratios ranging from 1.4 to 10.7. Test output was in the form of plots of cumulative axial membrane strain versus cycles up to the point of shakedown, i.e., the point at which no additional progressive strain was observed. Shakedown was demonstrated in the 500 F tests but not the room temperature tests. The 550 F results are shown in terms of shakedown membrane strain versus equivalent bending stress ratio for each of the tested membrane stress ratios. The cyclic and monotonic stress-strain curves for the test materials are presented to enable the use of various models for predicting the ratcheting and shakedown behavior. The results may be used to develop improved ratcheting and shakedown rules permitting a relaxation of the traditional ratcheting rules in the ASME Boiler and Pressure Vessel Code.

  17. Impact of Aluminum on Anticipated Corrosion in a Flooded SNF Multi Canister Overpack (MCO)

    SciTech Connect (OSTI)

    DUNCAN, D.R.

    1999-07-06

    Corrosion reactions in a flooded MCO are examined to determine the impact of aluminum corrosion products (from aluminum basket grids and spacers) on bound water estimates and subsequent fuel/environment reactions during storage. The mass and impact of corrosion products were determined to be insignificant, validating the choice of aluminum as an MCO component and confirming expectations that no changes to the Technical Databook or particulate mass or water content are necessary.

  18. DOE - Office of Legacy Management -- Hunter Douglas Aluminum Plant Div of

    Office of Legacy Management (LM)

    Bridgeport Brass Co - CA 11 Hunter Douglas Aluminum Plant Div of Bridgeport Brass Co - CA 11 FUSRAP Considered Sites Site: HUNTER DOUGLAS ALUMINUM PLANT, DIV. OF BRIDGEPORT BRASS CO. (CA.11 ) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: Hunter Douglas Aluminum Corporation CA.11-1 Location: 3016 Kansas Avenue , Riverside , California CA.11-1 Evaluation Year: 1995 CA.11-2 Site Operations: Fabricated uranium metal tubing during the late 1950s.

  19. Investigation of Opportunities for High-Temperature Solar Energy in the Aluminum Industry

    SciTech Connect (OSTI)

    Murray, J.

    2006-05-01

    This report gives the conclusions drawn from a study of the potential application of high-temperature solar process heat for production of aluminum.

  20. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    SciTech Connect (OSTI)

    Dai, Qiang; Kelly, Jarod C.; Burnham, Andrew; Elgowainy, Amgad

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  1. High Methane Storage Capacity in Aluminum Metal-Organic Frameworks (MOFs)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    | Center for Gas SeparationsRelevant to Clean Energy Technologies | Blandine Jerome High Methane Storage Capacity in Aluminum Metal-Organic Frameworks (MOFs)

  2. New Aluminum Alloys for Energy-Efficient Transportation | U.S...

    Office of Science (SC) Website

    New Aluminum Alloys for Energy-Efficient Transportation Basic Energy Sciences (BES) BES Home About Research Facilities Science Highlights Benefits of BES Funding Opportunities ...

  3. Job and Output Benefits of Stationary Fuel Cells (JOBS FC): An...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cells (JOBS FC): An Economic Impact Tool Developed for USDOE Job and Output Benefits of Stationary Fuel Cells (JOBS FC): An Economic Impact Tool Developed for USDOE ...

  4. Output-Based Regulations: A Handbook for Air Regulators (U.S. EPA), August

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2004 | Department of Energy Output-Based Regulations: A Handbook for Air Regulators (U.S. EPA), August 2004 Output-Based Regulations: A Handbook for Air Regulators (U.S. EPA), August 2004 The U.S. Environmental Protection Agency (EPA) developed this handbook to assist state, local, and tribal regulators in developing output-based regulations. The handbook provides practical information to help regulators decide if they want to use output-based regulations and explains how to develop an

  5. ITP Steel: Energy and Environmental Profile fo the U.S. Iron...

    Office of Environmental Management (EM)

    Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry PDF icon...

  6. Largest Producer of Steel Products in the United States Achieves...

    Broader source: Energy.gov (indexed) [DOE]

    Process Heating Assessment and Survey Tool Fact Sheet Energy Assessment Helps Kaiser Aluminum Save Energy and Improve Productivity Process Heating Assessment and Survey...

  7. Process development of thin strip steel casting

    SciTech Connect (OSTI)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  8. The Effect of Impurities on the Processing of Aluminum Alloys

    SciTech Connect (OSTI)

    Zi-Kui Liu; Shengjun Zhang; Qingyou Han; Vinod Sikka

    2007-04-23

    For this Aluminum Industry of the Future (IOF) project, the effect of impurities on the processing of aluminum alloys was systematically investigated. The work was carried out as a collaborative effort between the Pennsylvania State University and Oak Ridge National Laboratory. Industrial support was provided by ALCOA and ThermoCalc, Inc. The achievements described below were made. A method that combines first-principles calculation and calculation of phase diagrams (CALPHAD) was used to develop the multicomponent database Al-Ca-K-Li-Mg-Na. This method was extensively used in this project for the development of a thermodynamic database. The first-principles approach provided some thermodynamic property data that are not available in the open literature. These calculated results were used in the thermodynamic modeling as experimental data. Some of the thermodynamic property data are difficult, if not impossible, to measure. The method developed and used in this project allows the estimation of these data for thermodynamic database development. The multicomponent database Al-Ca-K-Li-Mg-Na was developed. Elements such as Ca, Li, Na, and K are impurities that strongly affect the formability and corrosion behavior of aluminum alloys. However, these impurity elements are not included in the commercial aluminum alloy database. The process of thermodynamic modeling began from Al-Na, Ca-Li, Li-Na, K-Na, and Li-K sub-binary systems. Then ternary and higher systems were extrapolated because of the lack of experimental information. Databases for five binary alloy systems and two ternary systems were developed. Along with other existing binary and ternary databases, the full database of the multicomponent Al-Ca-K-Li-Mg-Na system was completed in this project. The methodology in integrating with commercial or other aluminum alloy databases can be developed. The mechanism of sodium-induced high-temperature embrittlement (HTE) of Al-Mg is now understood. Using the thermodynamic database developed in this project, thermodynamic simulations were carried out to investigate the effect of sodium on the HTE of Al-Mg alloys. The simulation results indicated that the liquid miscibility gap resulting from the dissolved sodium in the molten material plays an important role in HTE. A liquid phase forms from the solid face-centered cubic (fcc) phase (most likely at grain boundaries) during cooling, resulting in the occurrence of HTE. Comparison of the thermodynamic simulation results with experimental measurements on the high-temperature ductility of an Al-5Mg-Na alloy shows that HTE occurs in the temperature range at which the liquid phase exists. Based on this fundamental understanding of the HTE mechanism during processing of aluminum alloy, an HTE sensitive zone and a hot-rolling safe zone of the Al-Mg-Na alloys are defined as functions of processing temperature and alloy composition. The tendency of HTE was evaluated based on thermodynamic simulations of the fraction of the intergranular sodium-rich liquid phase. Methods of avoiding HTE during rolling/extrusion of Al-Mg-based alloys were suggested. Energy and environmental benefits from the results of this project could occur through a number of avenues: (1) energy benefits accruing from reduced rejection rates of the aluminum sheet and bar, (2) reduced dross formation during the remelting of the aluminum rejects, and (3) reduced CO2 emission related to the energy savings. The sheet and extruded bar quantities produced in the United States during 2000 were 10,822 and 4,546 million pounds, respectively. It is assumed that 50% of the sheet and 10% of the bar will be affected by implementing the results of this project. With the current process, the rejection rate of sheet and bar is estimated at 5%. Assuming that at least half of the 5% rejection of sheet and bar will be eliminated by using the results of this project and that 4% of the aluminum will be lost through dross (Al2O3) during remelting of the rejects, the full-scale industrial implementation of the project results would lead to energy savings in excess of 6.2 trillion Btu/year and cost savings of $42.7 million by 2020.

  9. FRICTION STIR SPOT WELDING OF 6016 ALUMINUM ALLOY

    SciTech Connect (OSTI)

    Mishra, Rajiv S.; Webb, S.; Freeney, T. A.; Chen, Y. L.; Gayden, X.; Grant, Glenn J.; Herling, Darrell R.

    2007-01-08

    Friction stir spot welding (FSSW) of 6016 aluminum alloy was evaluated with conventional pin tool and new off-center feature tools. The off-center feature tool provides significant control over the joint area. The tool rotation rate was varied between 1000 and 2500 rpm. Maximum failure strength was observed in the tool rotation range of 1200-1500 rpm. The results are interpreted in the context of material flow in the joint and influence of thermal input on microstructural changes. The off-center feature tool concept opens up new possibilities for plunge-type friction stir spot welding.

  10. Fatigue design curves for 6061-T6 aluminum

    SciTech Connect (OSTI)

    Yahr, G.T.

    1993-06-01

    A request has been made to the ASME Boiler and Pressure Vessel Committee that 6061-T6 aluminum be approved for use in the construction of Class 1 welded nuclear vessels so it can be used for the pressure vessel of the Advanced Neutron Source research reactor. Fatigue design curves with and without mean stress effects have been proposed. A knock-down factor of two is applied to the design curve for evaluation of welds. The basis of the curves is explained. The fatigue design curves are compared to fatigue data from base metal and weldments.

  11. High Methane Storage Capacity in Aluminum Metal-Organic Frameworks |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Center for Gas SeparationsRelevant to Clean Energy Technologies | Blandine Jerome High Methane Storage Capacity in Aluminum Metal-Organic Frameworks Previous Next List Felipe Gándara, Hiroyasu Furukawa, Seungkyu Lee, and Omar M. Yaghi, J. Am. Chem. Soc., 136, 5271-5274 (2014) DOI: 10.1021/ja501606h Abstract Image Abstract: The use of porous materials to store natural gas in vehicles requires large amounts of methane per unit of volume. Here we report the synthesis, crystal structure and

  12. Friction Stir Spot Welding of Advanced High Strength Steels II...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Stir Spot Welding of Advanced High Strength Steels II Friction Stir Spot Welding of Advanced High Strength Steels II 2011 DOE Hydrogen and Fuel Cells Program, and Vehicle...

  13. First Structural Steel Erected at NSLS-II

    ScienceCinema (OSTI)

    None

    2010-01-08

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  14. Z Group Steel Holding Zelezarny Veseli | Open Energy Information

    Open Energy Info (EERE)

    Z Group Steel Holding Zelezarny Veseli Jump to: navigation, search Name: Z-Group Steel Holding - Zelezarny Veseli Place: Veseli nad Moravou, Czech Republic Zip: 698 12 Sector: Wind...

  15. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect (OSTI)

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  16. Enhanced Incluison Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  17. Enhanced Inclusion Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R. C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  18. Electrochemical Dezincing of Steel Scrap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electrochemical Dezincing of Steel Scrap Electrochemical Dezincing of Steel Scrap Dezincing of Steel Scrap Reduces Concerns of Recyclability and Waste Streams Half of the steel produced in the United States is derived from scrap. With zinc-coated prompt scrap increasing fivefold since 1980, steelmakers are feeling the effect of increased contaminant loads on their operations. The greatest concerns are the cost of treatment before disposal of waste dusts and the water associated with remelting

  19. Wear-Resistant, Nano-Composite Steel Coatings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant, Nano-Composite Steel Coatings Laser Processing Techniques Used for the Production of Wear-Resistant Steel Coatings from Iron-Based Glassy Powders Introduction Steel is widely used in a broad range of engineering, mining, and construction applications due to its mechanical properties, availability, and relatively low cost, but is not optimized for wear resistance. Wear of steel components leads to both direct and indirect costs and energy losses, including losses due to plant

  20. CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    NY. 0 -02-3 CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION (THE F01umz ALLEGHENY-LUDLUM STEEL CORPORATION) WATERVLIET, NEW YORK, AND OFFSITE PROPERTY IN DUNKIRK, NEW YORK Department of Energy Office of Nuclear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite

  1. CERTIFICATION DOCKET FOR BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK

    Office of Legacy Management (LM)

    BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK Department of Energy Office of Nuclear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Introduction to the Certification Docket for Bethlehem Steel Corporation, Lackawanna, New York Purpose Docket Contents Exhibit I: Summary of Activities at the Bethlehem Steel Corporation, Lackawanna, New York Exhibit II: Documents Supporting the Certification of the Bethlehem Steel Corporation,

  2. Comments of Steele-Waseca Cooperative Electric | Department of Energy

    Office of Environmental Management (EM)

    Steele-Waseca Cooperative Electric Comments of Steele-Waseca Cooperative Electric Comments of Steele-Waseca Cooperative Electric onImplementing the National Broadband Plan by Studying the Communications Requirements of Electric Utilities to Inform Federal Smart Grid Policy PDF icon Comments of Steele-Waseca Cooperative Electric More Documents & Publications NBP RFI: Communications Requirements- Comments of Great River Energy Communications Requirements of Smart Grid Technologies NBP RFI:

  3. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect (OSTI)

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  4. Steel Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Technology Roadmap Steel Industry Technology Roadmap Table of Contents Introduction Process Improvement 2.1 Cokemaking 2.2 Ironmaking 2.3 Basic Oxygen Furnace (BOF) Steelmaking 2.4 Electric Arc Furnace (EAF) Steelmaking 2.5 Ladle Refining 2.6 Casting 2.7 Rolling and Finishing 2.8 Refractories Iron Recycling Unit 3.1 By-products 3.2 Obsolete Scrap Environment 4.1 Cokemaking 4.2 Ironmaking 4.3 Steelmaking - Basic Oxygen Furnace (BOF) 4.4 Steelmaking - Electric Arc Furnace (EAF) 4.5

  5. ARM: ARSCL: multiple outputs from first Clothiaux algorithms on Vaisala or Belfort ceilometers, Micropulse lidar, and MMCR

    SciTech Connect (OSTI)

    Karen Johnson; Michael Jensen

    1996-11-08

    ARSCL: multiple outputs from first Clothiaux algorithms on Vaisala or Belfort ceilometers, Micropulse lidar, and MMCR

  6. ARM: ARSCL: multiple outputs from first Clothiaux algorithms on Vaisala or Belfort ceilometers, Micropulse lidar, and MMCR

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Karen Johnson; Michael Jensen

    ARSCL: multiple outputs from first Clothiaux algorithms on Vaisala or Belfort ceilometers, Micropulse lidar, and MMCR

  7. Neutron light output and detector efficiency (Conference) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    Neutron light output and detector efficiency Citation Details In-Document Search Title: Neutron light output and detector efficiency Authors: Taddeucci, Terry N [1] + Show Author Affiliations Los Alamos National Laboratory Publication Date: 2012-03-07 OSTI Identifier: 1170660 Report Number(s): LA-UR-12-01236; LA-UR-12-1236

  8. X-ray diffractometry of lanthanum-nickel-aluminum alloys

    SciTech Connect (OSTI)

    Mosley, W.C.

    1988-08-08

    X-ray diffractometry provides much useful information on LANA alloys that complements data obtained by SEM and Electron Microprobe Analysis. Accurate measurements of the hexagonal lattice parameters of the primary LaNi{sub 5-y}Aly phase reveal the aluminum content (y) and allow the prediction of desorption pressures for the hydrogen isotopes. A study of the broadening of x-ray diffraction lines of the LaNi{sub 5-y}Aly primary phase caused by cyclic absorption and desorption of hydrogen suggests that substitution of aluminum for nickel stabilizes the primary phase with respect to formation of antistructure defects that could cause undesirable trapping of hydrogen isotopes. Correlation of XRD with SEM and EMPA results has helped identify secondary phases, determine their abundances in volume percent, and reveal how they react with hydrogen and the atmosphere. Characterizations of LANA alloys used in process development has provided the bases for development of specifications for alloys to be used in the Replacement Trittium Facility. 28 refs., 4 tabs., 12 figs.

  9. Morphological development and oxidation mechanisms of aluminum nitride whiskers

    SciTech Connect (OSTI)

    Hou Xinmei; Yue Changsheng; Kumar Singh, Ankit; Zhang Mei; Chou Kuochih

    2010-04-15

    Hexagonal aluminum nitride (AlN) whiskers have been synthesized at 1873 K under a flowing nitrogen atmosphere. The synthesized whiskers are long straight filaments with diameters between 1 and 5 {mu}m and length in the cm range. In order to investigate its 'oxidation resistance', a series of experiments have been performed. The oxidation behavior was quite different in the experimental temperature range assigned, which can be attributed to the kinetic factor and the morphological development during oxidation process. It was chemical controlled at lower temperature while both chemical reaction and diffusion controlled at medium temperature. Further accelerating of temperature to 1473 K, AlN whiskers was peeled into smaller parts, which increased the oxidation rate and hence showed powder-like oxidation behavior. Our new kinetic theory has been applied to study the oxidation behavior of AlN whiskers. The comparison of the experimental data with the theoretical ones validates the applicability of the new model. - Hexagonal aluminum nitride (AlN) whiskers have been synthesized at 1873 K under a flowing nitrogen atmosphere. The synthesized whiskers are long straight filaments with diameters between 1 and 5 {mu}m and length in the cm range.

  10. Interfacial charging phenomena of aluminum (hydr)oxides

    SciTech Connect (OSTI)

    Hiemstra, T.; Yong, H.; Van Riemsdijk, W.H.

    1999-08-31

    The interfacial charging of Al(OH){sub 3} (gibbsite and bayerite) and Al{sub 2}O{sub 3} has been studied. For Al(OH){sub 3} it can be shown that the very strong variation in charging behavior for different preparations is related to the relative presence of differently reacting crystal planes. The edge faces of the hexagonal gibbsite crystals are proton reactive over the whole pH range, in contrast to the 001 plane, which is mainly uncharged below pH = 10. On this 001 face only doubly coordinated surface groups are found, in contrast to the edges which also have singly coordinated surface groups. The results are fully in agreement with the predictions of the Multi site complexation (MUSIC) model. The proton adsorption, electrolyte ion adsorption, and shift of the IEP of gibbsite and aluminum oxide have been modeled simultaneously. For gibbsite, the ion pair formation of Na is larger than that of Cl, as is evidenced by modeling the experimentally observed upward shift on the IEP and charge reversal at high electrolyte concentrations. All these experimental results can be satisfactorily modeled with the MUSIC model, including the experimental surface potential of aluminum oxide (ISFET).

  11. Metastable phases in mechanically alloyed aluminum germanium powders

    SciTech Connect (OSTI)

    Yvon, P.J.; Schwarz, R.B.

    1993-03-01

    Aluminum and germanium form a simple eutectic system with no stable intermetallic phase, and limited mutual solubility. We report the formation of a metastable rhombohedral,{gamma}{sub 1} phase by mechanically alloying aluminum and germanium powders. This phase, which appears for compositions between 20 and 50 at. % germanium, has also been observed in rapidly quenched alloys, but there is disagreement as to its composition. By measuring the heat of crystallization as a function of composition, we determined the composition of the {gamma}{sub 1} phase to be Al{sub 70}Ge{sub 30}. We also produced Al{sub 70}Ge{sub 30} by arc melting the pure elements, followed by splat-quenching at a cooling rate in the range of 10{sup 8} K s{sup {minus}1}. This method produced two metastable phases, one of which was found to be the {gamma}{sub 1} phase obtained by mechanical alloying. The other was a monoclinic phase reported earlier in the literature as {gamma}{sub 2}.

  12. System for adjusting frequency of electrical output pulses derived from an oscillator

    DOE Patents [OSTI]

    Bartholomew, David B.

    2006-11-14

    A system for setting and adjusting a frequency of electrical output pulses derived from an oscillator in a network is disclosed. The system comprises an accumulator module configured to receive pulses from an oscillator and to output an accumulated value. An adjustor module is configured to store an adjustor value used to correct local oscillator drift. A digital adder adds values from the accumulator module to values stored in the adjustor module and outputs their sums to the accumulator module, where they are stored. The digital adder also outputs an electrical pulse to a logic module. The logic module is in electrical communication with the adjustor module and the network. The logic module may change the value stored in the adjustor module to compensate for local oscillator drift or change the frequency of output pulses. The logic module may also keep time and calculate drift.

  13. Method for leveling the power output of an electromechanical battery as a function of speed

    DOE Patents [OSTI]

    Post, R.F.

    1999-03-16

    The invention is a method of leveling the power output of an electromechanical battery during its discharge, while at the same time maximizing its power output into a given load. The method employs the concept of series resonance, employing a capacitor the parameters of which are chosen optimally to achieve the desired near-flatness of power output over any chosen charged-discharged speed ratio. Capacitors are inserted in series with each phase of the windings to introduce capacitative reactances that act to compensate the inductive reactance of these windings. This compensating effect both increases the power that can be drawn from the generator before inductive voltage drops in the windings become dominant and acts to flatten the power output over a chosen speed range. The values of the capacitors are chosen so as to optimally flatten the output of the generator over the chosen speed range. 3 figs.

  14. Method for leveling the power output of an electromechanical battery as a function of speed

    DOE Patents [OSTI]

    Post, Richard F. (Walnut Creek, CA)

    1999-01-01

    The invention is a method of leveling the power output of an electromechanical battery during its discharge, while at the same time maximizing its power output into a given load. The method employs the concept of series resonance, employing a capacitor the parameters of which are chosen optimally to achieve the desired near-flatness of power output over any chosen charged-discharged speed ratio. Capacitors are inserted in series with each phase of the windings to introduce capacitative reactances that act to compensate the inductive reactance of these windings. This compensating effect both increases the power that can be drawn from the generator before inductive voltage drops in the windings become dominant and acts to flatten the power output over a chosen speed range. The values of the capacitors are chosen so as to optimally flatten the output of the generator over the chosen speed range.

  15. Synthesis and use of (polyfluoroaryl)fluoroanions of aluminum, gallium and indium

    DOE Patents [OSTI]

    Marks, Tobin J.; Chen, You-Xian

    2000-01-01

    Salts of (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium are described. The (polyfluoroaryl)fluoroanions have the formula [ER'R"R'"F].sup..crclbar. wherein E is aluminum, gallium, or indium, wherein F is fluorine, and wherein R', R", and R'" is each a fluorinated phenyl, fluorinated biphenyl, or fluorinated polycyclic group.

  16. Low-Cost Direct Bonded Aluminum (DBA) Substrates | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon pm036_lin_2012_o.pdf More Documents & Publications ORNL: Low-Cost Direct Bonded Aluminum (DBA) Substrates (Agreement ID:23278) Low-Cost Direct Bonded Aluminum (DBA) Substrates Vehicle Technologies Office: 2012 Propulsion Materials R&D Annual Progress Report

  17. Low-Cost Direct Bonded Aluminum (DBA) Substrates | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation PDF icon pm036_lin_2011_p.pdf More Documents & Publications ORNL: Low-Cost Direct Bonded Aluminum (DBA) Substrates (Agreement ID:23278) Low-Cost Direct Bonded Aluminum (DBA) Substrates Environmental Effects on Power Electronic Devices

  18. Cathode for a hall-heroult type electrolytic cell for producing aluminum

    DOE Patents [OSTI]

    Brown, Craig W.

    2004-04-13

    A method of producing aluminum from alumina in an electrolytic cell including using a cathode comprised of a base material having low electrical conductivity and wettable with molten aluminum to form a reaction layer having a high electrical conductivity on said base layer and a cathode bar extending from said reaction layer through said base material to conduct electrical current from said reaction layer.

  19. Aluminum-blade development for the Mod-0A 200-kilowatt wind turbine

    SciTech Connect (OSTI)

    Linscott, B.S.; Shaltens, R.K.; Eggers, A.G.

    1981-12-01

    This report documents the operating experience with two aluminum blades used on the DOE/NASA Mod-0A 200-kilowatt wind turbine located at Clayton, New Mexico. Each Mod-0A aluminum blade is 59.9 feet long and weighs 2360 pounds. The aluminum Mod-0A blade design requirements, the selected design, fabrication procedures, and the blade analyses are discussed. A detailed chronology is presented on the operating experience of the Mod-0A aluminum blades used at Clayton, New Mexico. Blade structural damage was experienced. Inspection and damage assessment were required. Structural modifications that were incorporated to the blades successfully extended the useful operating life of the blades. The aluminum blades completed the planned 2 years of operation of the Clayton wind turbine. The blades were removed from service in August 1980 to allow testing of advanced technology wood composite blades.

  20. Carbothermic reduction and prereduced charge for producing aluminum-silicon alloys

    DOE Patents [OSTI]

    Stevenson, D.T.; Troup, R.L.

    1985-01-01

    Disclosed is a method for the carbothermic reduction of aluminum oxide to form an aluminum alloy including producing silicon carbide by heating a first mix of carbon and silicon oxide in a combustion reactor to an elevated temperature sufficient to produce silicon carbide at an accelerated rate, the heating being provided by an in situ combustion with oxygen gas, and then admixing the silicon carbide with carbon and aluminum oxide to form a second mix and heating the second mix in a second reactor to an elevated metal-forming temperature sufficient to produce aluminum-silicon alloy. The prereduction step includes holding aluminum oxide substantially absent from the combustion reactor. The metal-forming step includes feeding silicon oxide in a preferred ratio with silicon carbide. 1 fig.

  1. Carbothermic reduction and prereduced charge for producing aluminum-silicon alloys

    DOE Patents [OSTI]

    Stevenson, David T. (Washington Township, Armstrong County, PA); Troup, Robert L. (Murrysville, PA)

    1985-01-01

    Disclosed is a method for the carbothermic reduction of aluminum oxide to form an aluminum alloy including producing silicon carbide by heating a first mix of carbon and silicon oxide in a combustion reactor to an elevated temperature sufficient to produce silicon carbide at an accelerated rate, the heating being provided by an in situ combustion with oxygen gas, and then admixing the silicon carbide with carbon and aluminum oxide to form a second mix and heating the second mix in a second reactor to an elevated metal-forming temperature sufficient to produce aluminum-silicon alloy. The prereduction step includes holding aluminum oxide substantially absent from the combustion reactor. The metal-forming step includes feeding silicon oxide in a preferred ratio with silicon carbide.

  2. Weldment for austenitic stainless steel and method

    DOE Patents [OSTI]

    Bagnall, Christopher (Hempfield, PA); McBride, Marvin A. (Hempfield, PA)

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  3. Final Technical Report Microwave Assisted Electrolyte Cell for Primary Aluminum Production

    SciTech Connect (OSTI)

    Xiaodi Huang; J.Y. Hwang

    2007-04-18

    This research addresses the high priority research need for developing inert anode and wetted cathode technology, as defined in the Aluminum Industry Technology Roadmap and Inert Anode Roadmap, with the performance targets: a) significantly reducing the energy intensity of aluminum production, b) ultimately eliminating anode-related CO2 emissions, and c) reducing aluminum production costs. This research intended to develop a new electrometallurgical extraction technology by introducing microwave irradiation into the current electrolytic cells for primary aluminum production. This technology aimed at accelerating the alumina electrolysis reduction rate and lowering the aluminum production temperature, coupled with the uses of nickel based superalloy inert anode, nickel based superalloy wetted cathode, and modified salt electrolyte. Michigan Technological University, collaborating with Cober Electronic and Century Aluminum, conducted bench-scale research for evaluation of this technology. This research included three sub-topics: a) fluoride microwave absorption; b) microwave assisted electrolytic cell design and fabrication; and c) aluminum electrowinning tests using the microwave assisted electrolytic cell. This research concludes that the typically used fluoride compound for aluminum electrowinning is not a good microwave absorbing material at room temperature. However, it becomes an excellent microwave absorbing material above 550°C. The electrowinning tests did not show benefit to introduce microwave irradiation into the electrolytic cell. The experiments revealed that the nickel-based superalloy is not suitable for use as a cathode material; although it wets with molten aluminum, it causes severe reaction with molten aluminum. In the anode experiments, the chosen superalloy did not meet corrosion resistance requirements. A nicked based alloy without iron content could be further investigated.

  4. DOE - Office of Legacy Management -- Guterl Specialty Steel - NY 12

    Office of Legacy Management (LM)

    Guterl Specialty Steel - NY 12 FUSRAP Considered Sites Guterl Specialty Steel, NY Alternate Name(s): Simonds Saw and Steel Co. Guterl Steel Allegheny Ludlum Steel Corp. NY.12-1 NY.12-2 Location: Ohio Street and Route 95, Lockport, New York NY.12-12 Historical Operations: Performed rolling mill operations on natural uranium and thorium metal. NY.12-6 NY.12-7 Eligibility Determination: NY.12-11 Radiological Survey(s): Assessment Surveys NY.12-1 NY.12-4 NY.12-8 NY.12-9 NY.12-12 Site Status: Cleanup

  5. X-ray source assembly having enhanced output stability, and fluid stream analysis applications thereof

    DOE Patents [OSTI]

    Radley, Ian (Glenmont, NY); Bievenue, Thomas J. (Delmar, NY); Burdett, John H. (Charlton, NY); Gallagher, Brian W. (Guilderland, NY); Shakshober, Stuart M. (Hudson, NY); Chen, Zewu (Schenectady, NY); Moore, Michael D. (Alplaus, NY)

    2008-06-08

    An x-ray source assembly and method of operation are provided having enhanced output stability. The assembly includes an anode having a source spot upon which electrons impinge and a control system for controlling position of the anode source spot relative to an output structure. The control system can maintain the anode source spot location relative to the output structure notwithstanding a change in one or more operating conditions of the x-ray source assembly. One aspect of the disclosed invention is most amenable to the analysis of sulfur in petroleum-based fuels.

  6. X-ray source assembly having enhanced output stability, and fluid stream analysis applications thereof

    DOE Patents [OSTI]

    Radley, Ian; Bievenue, Thomas J.; Burdett Jr., John H.; Gallagher, Brian W.; Shakshober, Stuart M.; Chen, Zewu; Moore, Michael D.

    2007-04-24

    An x-ray source assembly (2700) and method of operation are provided having enhanced output stability. The assembly includes an anode (2125) having a source spot upon which electrons (2120) impinge and a control system (2715/2720) for controlling position of the anode source spot relative to an output structure. The control system can maintain the anode source spot location relative to the output structure (2710) notwithstanding a change in one or more operating conditions of the x-ray source assembly. One aspect of the disclosed invention is most amenable to the analysis of sulfur in petroleum-based fuels.

  7. Structure of stagnated plasma in aluminum wire array Z pinches

    SciTech Connect (OSTI)

    Hall, G. N.; Pikuz, S. A.; Shelkovenko, T. A.; Bland, S. N.; Lebedev, S. V.; Ampleford, D. J.; Palmer, J. B. A.; Bott, S. C.; Rapley, J.; Chittenden, J. P.; Apruzese, J. P.

    2006-08-15

    Experiments with aluminum wire array Z pinches have been carried out on the mega-ampere generator for plasma implosion experiments (MAGPIE) at Imperial College London [I. H. Mitchell et al., Rev. Sci. Instrum. 67, 1533 (1996)]. It has been shown that in these arrays, there are two intense sources of radiation during stagnation; Al XII line emission from a precursor-sized object, and both continuum and Al XIII radiation from bright spots of either significantly higher temperature or density randomly distributed around this object so as to produce a hollow emission profile. Spatially resolved spectra produced by spherically bent crystals were recorded, both time-integrated and time-resolved, and were used to show that these two sources of radiation peak at the same time.

  8. Method of manufacturing a niobium-aluminum-germanium superconductive material

    DOE Patents [OSTI]

    Wang, John L. (San Francisco, CA); Pickus, Milton R. (Oakland, CA); Douglas, Kent E. (Redondo Beach, CA)

    1980-01-01

    A method for manufacturing flexible Nb.sub.3 (Al,Ge) multifilamentary superconductive material in which a sintered porous niobium compact is infiltrated with an aluminum-germanium alloy and thereafter deformed and heat treated in a series of steps at different successively higher temperatures preferably below 1000.degree. C. to produce filaments composed of Nb.sub.3 (Al,G3) within the compact. By avoiding temperatures in excess of 1000.degree. C. during the heat treatment, cladding material such as copper can be applied to facilitate a deformation step preceding the heat treatment and can remain in place through the heat treatment to also serve as a temperature stabilizer for supeconductive material produced. Further, these lower heat treatment temperatures favor formation of filaments with reduced grain size and, hence with more grain boundaries which in turn increase the current-carrying capacity of the superconductive material.

  9. Formability Prediction Of Aluminum Sheet In Automotive Applications

    SciTech Connect (OSTI)

    Leppin, Christian; Daniel, Dominique; Shahani, Ravi; Gese, Helmut; Dell, Harry

    2007-05-17

    In the following paper, a full mechanical characterization of the AA6016 T4 aluminum alloy car body sheet DR100 is presented. A comprehensive experimental program was performed to identify and model the orthotopic elasto-plastic deformation behavior of the material and its fracture characteristics including criteria for localized necking, ductile fracture and shear fracture. The commercial software package MF GenYld + CrachFEM in combination with the explicit finite element code Ls-Dyna is used to validate the quality of the material model with experiments, namely, prediction of the FLD, deep drawing with a cross-shaped punch and finally, analysis of a simplified hemming process using a solid discretization of the problem. The focus is on the correct prediction of the limits of the material in such processes.

  10. Laser assisted high entropy alloy coating on aluminum: Microstructural evolution

    SciTech Connect (OSTI)

    Katakam, Shravana; Joshi, Sameehan S.; Mridha, Sanghita; Mukherjee, Sundeep; Dahotre, Narendra B.

    2014-09-14

    High entropy alloy (Al-Fe-Co-Cr-Ni) coatings were synthesized using laser surface engineering on aluminum substrate. Electron diffraction analysis confirmed the formation of solid solution of body centered cubic high entropy alloy phase along with phases with long range periodic structures within the coating. Evolution of such type of microstructure was a result of kinetics associated with laser process, which generates higher temperatures and rapid cooling resulting in retention of high entropy alloy phase followed by reheating and/or annealing in subsequent passes of the laser track giving rise to partial decomposition. The partial decomposition resulted in formation of precipitates having layered morphology with a mixture of high entropy alloy rich phases, compounds, and long range ordered phases.

  11. Energy Assessment Helps Kaiser Aluminum Save Energy and Improve Productivity

    Broader source: Energy.gov [DOE]

    This case study describes how a DOE energy assessment at Kaiser Aluminum's extrusion plant in Sherman, Texas, identified significant potential energy savings in its process heating systems. Employees at the Sherman plant wasted no time moving forward with assessment recommendations. First, they adjusted burner controls on one of the main reverberatory melting furnaces to lower excess oxygen levels. They also made some repairs to the furnace’s door sill and jamb to prevent cold air from seeping into it. By implementing these measures the plant achieved annual energy savings of approximately 45,000 MMBtu and improved the furnace’s energy intensity by 11.1% between 2006 and 2007. With project costs of approximately $28,000 and energy cost savings of $360,000, the simple payback was under 1 month.

  12. Aluminum Leaching of ''Archived'' Sludge from Tanks 8F, 11H, and 12H

    SciTech Connect (OSTI)

    FONDEUR, FERNANDOF.

    2004-03-12

    Aluminum can promote formation or dissolution of networks in hydroxide solid solutions. When present in large amounts it will act as a network former increasing both the viscosity and the surface tension of melts. This translates into poor free flow properties that affect pour rate of glass production in the Defense Waste Processing Facility (DWPF). To mitigate this situation, DWPF operations limit the amount of aluminum contained in sludge. This study investigated the leaching of aluminum compounds from archived sludge samples. The conclusions found boehmite present as the predominant aluminum compound in sludge from two tanks. We did not identify an aluminum compound in sludge from the third tank. We did not detect any amorphous aluminum hydroxide in the samples. The amount of goethite measured 4.2 percentage weight while hematite measured 3.7 percentage weight in Tank 11H sludge. The recommended recipe for removing gibbsite in sludge proved inefficient for digesting boehmite, removing less than 50 per cent of the compound within 48 hours. The recipe did remove boehmite when the test ran for 10 days (i.e., 7 more days than the recommended baseline leaching period). Additions of fluoride and phosphate to Tank 12H archived sludge did not improve the aluminum leaching efficiency of the baseline recipe.

  13. EIA Energy Efficiency-Table 4e. Gross Output by Selected Industries...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    e Page Last Modified: May 2010 Table 4e. Gross Output1by Selected Industries, 1998, 2002, and 2006 (Billion 2000 Dollars 2) MECS Survey Years NAICS Subsector and Industry 1998 2002...

  14. EIA Energy Efficiency-Table 3e. Gross Output by Selected Industries...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    e Page Last Modified: May 2010 Table 3e. Gross Output1 by Selected Industries, 1998, 2002, and 2006 (Current Billion Dollars) MECS Survey Years NAICS Subsector and Industry 1998...

  15. Examining the Variability of Wind Power Output in the Regulation Time Frame: Preprint

    SciTech Connect (OSTI)

    Hodge, B. M.; Shedd, S.; Florita, A.

    2012-08-01

    This work examines the distribution of changes in wind power for different time scales in the regulation time frame as well as the correlation of changes in power output for individual wind turbines in a wind plant.

  16. Rising U.S. oil output leads world oil supply growth

    U.S. Energy Information Administration (EIA) Indexed Site

    Rising U.S. oil output leads world oil supply growth U.S. crude oil production reached 7 million barrels per day at the end of 2012 for the first time in two decades and is well on ...

  17. New Research Center to Increase Safety and Power Output of U.S. Nuclear

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reactors | Department of Energy Research Center to Increase Safety and Power Output of U.S. Nuclear Reactors New Research Center to Increase Safety and Power Output of U.S. Nuclear Reactors May 3, 2011 - 3:41pm Addthis Oak Ridge, Tenn. - Today the Department of Energy dedicated the Consortium for Advanced Simulation of Light Water Reactors (CASL), an advanced research facility that will accelerate the advancement of nuclear reactor technology. CASL researchers are using supercomputers to

  18. Summary of the Output from the VTP Advanced Materials Workshop | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Summary of the Output from the VTP Advanced Materials Workshop Summary of the Output from the VTP Advanced Materials Workshop 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon vtpn04_lm_schutte_2012_o.pdf More Documents & Publications Materials Lightweight Materials Overview Overview of Lightweight Materials

  19. Enhancing the Output of LED Lighting | U.S. DOE Office of Science (SC)

    Office of Science (SC) Website

    Enhancing the Output of LED Lighting Basic Energy Sciences (BES) BES Home About Research Facilities Science Highlights Benefits of BES Funding Opportunities Basic Energy Sciences Advisory Committee (BESAC) Community Resources Contact Information Basic Energy Sciences U.S. Department of Energy SC-22/Germantown Building 1000 Independence Ave., SW Washington, DC 20585 P: (301) 903-3081 F: (301) 903-6594 E: Email Us More Information » 04.01.12 Enhancing the Output of LED Lighting Adding

  20. Water Power Calculator Temperature and Analog Input/Output Module Ambient Temperature Testing

    SciTech Connect (OSTI)

    Mark D. McKay

    2011-02-01

    Water Power Calculator Temperature and Analog input/output Module Ambient Temperature Testing A series of three ambient temperature tests were conducted for the Water Power Calculator development using the INL Calibration Laboratory’s Tenney Environmental Chamber. The ambient temperature test results demonstrate that the Moore Industries Temperature Input Modules, Analog Input Module and Analog Output Module, ambient temperature response meet or exceed the manufactures specifications

  1. Room-return scattering in fission neutron outputs (Conference) | SciTech

    Office of Scientific and Technical Information (OSTI)

    Connect Room-return scattering in fission neutron outputs Citation Details In-Document Search Title: Room-return scattering in fission neutron outputs Authors: Taddeucci, Terry N [1] + Show Author Affiliations Los Alamos National Laboratory Publication Date: 2011-07-27 OSTI Identifier: 1084596 Report Number(s): LA-UR-11-04357; LA-UR-11-4357 DOE Contract Number: AC52-06NA25396 Resource Type: Conference Resource Relation: Conference: Chi-Nu project level

  2. ALUMINUM READINESS EVALUATION FOR ALUMINUM REMOVAL AND SODIUM HYDROXIDE REGENRATION FROM HANFORD TANK WASTE BY LITHIUM HYDROTALCITE PRECIPITATION

    SciTech Connect (OSTI)

    SAMS TL; MASSIE HL

    2011-01-27

    A Technology Readiness Evaluation (TRE) performed by AREV A Federal Services, LLC (AFS) for Washington River Protection Solutions, LLC (WRPS) shows the lithium hydrotalcite (LiHT) process invented and patented (pending) by AFS has reached an overall Technology Readiness Level (TRL) of 3. The LiHT process removes aluminum and regenerates sodium hydroxide. The evaluation used test results obtained with a 2-L laboratory-scale system to validate the process and its critical technology elements (CTEs) on Hanford tank waste simulants. The testing included detailed definition and evaluation for parameters of interest and validation by comparison to analytical predictions and data quality objectives for critical subsystems. The results of the TRE would support the development of strategies to further mature the design and implementation of the LiHT process as a supplemental pretreatment option for Hanford tank waste.

  3. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    SciTech Connect (OSTI)

    Wang, Yang; Liu, Xiao Wei; Zhang, Hai Feng Zhou, Zhi Ping

    2014-03-15

    In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE) coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM) together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  4. Salt-soda sinter process for recovering aluminum from fly ash

    SciTech Connect (OSTI)

    Mcdowell, W.J.; Seeley, F.G.

    1981-03-03

    A method for recovering aluminum values from fly ash comprises sintering the fly ash with a mixture of NaCl and Na2CO3 to a temperature in the range 700*-900* C for a period of time sufficient to convert greater than 90% of the aluminum content of the fly ash into an acid-soluble fraction and then contacting the thus-treated fraction with an aqueous solution of nitric or sulfuric acid to effect dissolution of aluminum and other metal values in said solution.

  5. Enhanced structural color generation in aluminum metamaterials coated with a thin polymer layer

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Cheng, Fei; Yang, Xiaodong; Rosenmann, Daniel; Stan, Liliana; Czaplewski, David; Gao, Jie

    2015-09-18

    A high-resolution and angle-insensitive structural color generation platform is demonstrated based on triple-layer aluminum-silica-aluminum metamaterials supporting surface plasmon resonances tunable across the entire visible spectrum. The color performances of the fabricated aluminum metamaterials can be strongly enhanced by coating a thin transparent polymer layer on top. The results show that the presence of the polymer layer induces a better impedance matching for the plasmonic resonances to the free space so that strong light absorption can be obtained, leading to the generation of pure colors in cyan, magenta, yellow and black (CMYK) with high color saturation.

  6. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    SciTech Connect (OSTI)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  7. Salt-soda sinter process for recovering aluminum from fly ash

    DOE Patents [OSTI]

    McDowell, William J. (Oak Ridge, TN); Seeley, Forest G. (Oak Ridge, TN)

    1981-01-01

    A method for recovering aluminum values from fly ash comprises sintering the fly ash with a mixture of NaCl and Na.sub.2 CO.sub.3 to a temperature in the range 700.degree.-900.degree. C. for a period of time sufficient to convert greater than 90% of the aluminum content of the fly ash into an acid-soluble fraction and then contacting the thus-treated fraction with an aqueous solution of nitric or sulfuric acid to effect dissolution of aluminum and other metal values in said solution.

  8. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect (OSTI)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  9. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect (OSTI)

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  10. Fillability of Thin-Wall Steel Castings

    SciTech Connect (OSTI)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  11. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    -- -- -- -- -- -- -- 1.00 1.00 Fire -- -- -- -- -- -- -- -- -- Vandalism, Terrorism, or Malicious Acts -- -- -- -- 2.00 -- -- -- 2.00 Failed AC Substation Equipment --...

  12. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    28.00 2.00 2.00 23.00 89.00 Fire 1.00 -- 1.00 1.00 3.00 -- -- 50.00 56.00 Vandalism, Terrorism, or Malicious Acts -- -- -- -- 7.00 -- -- -- 7.00 Failed AC Substation Equipment...

  13. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    A. U.S. Transmission Circuit Outages by Type and NERC region, 2013 Outage Type FRCC MRO NPCC RFC SERC SPP TRE WECC Contiguous U.S. Circuit Outage Counts Automatic Outages...

  14. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    5. Sales of Electricity to Ultimate Customers: Total by End-Use Sector, 2004 - December 2014 (Thousand Megawatthours) Period Residential Commercial Industrial Transportation All Sectors Annual Totals 2004 1,291,982 1,230,425 1,017,850 7,224 3,547,479 2005 1,359,227 1,275,079 1,019,156 7,506 3,660,969 2006 1,351,520 1,299,744 1,011,298 7,358 3,669,919 2007 1,392,241 1,336,315 1,027,832 8,173 3,764,561 2008 1,380,662 1,336,133 1,009,516 7,653 3,733,965 2009 1,364,758 1,306,853 917,416 7,768

  15. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    8. Sales of Electricity to Ultimate Customers by End-Use Sector, by State, 2014 and 2013 (Thousand Megawatthours) Residential Commercial Industrial Transportation All Sectors Census Division and State Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 47,212 48,369 53,107 44,938 19,107 27,472 557 577 119,983 121,357 Connecticut 12,778 13,135 12,894 13,009 3,515 3,490 169 190 29,354 29,825 Maine 4,661 4,662 3,985 4,016 3,357 3,177 0 0

  16. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    0. Average Price of Electricity to Ultimate Customers by End-Use Sector, by State, 2014 and 2013 (Cents per Kilowatthour) Residential Commercial Industrial Transportation All Sectors Census Division and State Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 17.82 16.22 14.70 13.97 11.84 12.25 10.38 12.15 15.45 14.47 Connecticut 19.75 17.55 15.55 14.63 12.92 12.61 13.08 10.31 17.05 15.66 Maine 15.27 14.35 12.70 11.74 8.95 8.34 -- --

  17. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    3. Electric Power Industry - U.S. Electricity Imports from and Electricity Exports to Canada and Mexico, 2004-2014 (Megawatthours) Canada Mexico U.S. Total Year Imports from Exports to Imports from Exports to Imports Exports 2004 33,007,487 22,482,109 1,202,576 415,754 34,210,063 22,897,863 2005 42,332,039 18,680,237 1,597,275 470,731 43,929,314 19,150,968 2006 41,544,052 23,405,387 1,147,258 865,948 42,691,310 24,271,335 2007 50,118,056 19,559,417 1,277,646 584,175 51,395,702 20,143,592 2008

  18. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Green Pricing Customers by End Use Sector, 2005 through 2012 (Table Discontinued) Year Residential Commercial Industrial Transportation Total 2005 871,774 70,303 695 -- 942,772 2006 606,919 35,414 522 1 642,856 2007 773,391 61,608 553 99 835,651 2008 918,284 63,521 987 203 982,995 2009 1,058,185 64,139 1,454 -- 1,123,778 2010 1,137,047 78,128 1,407 -- 1,216,582 2011 1,187,867 89,677 1,440 -- 1,278,984 2012 2,162,230 102,223 1,509 -- 2,265,963 2012 was the last year this data was collected. In

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Net Generation from Renewable Sources: Total (All Sectors), 2004 - 2014 (Thousand Megawatthours) Generation at Utility Scale Facilities Distributed Generation Net Generation From Utility Scale Facilities and Distributed Generation Period Wind Solar Photovoltaic Solar Thermal Wood and Wood-Derived Fuels Landfill Gas Biogenic Municipal Solid Waste Other Waste Biomass Geothermal Conventional Hydroelectric Total Renewable Generation at Utility Scale Facilities Estimated Distributed Solar

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Net Generation from Renewable Sources: Electric Utilities, 2004 - 2014 (Thousand Megawatthours) Generation at Utility Scale Facilities Distributed Generation Net Generation From Utility Scale Facilities and Distributed Generation Period Wind Solar Photovoltaic Solar Thermal Wood and Wood-Derived Fuels Landfill Gas Biogenic Municipal Solid Waste Other Waste Biomass Geothermal Conventional Hydroelectric Total Renewable Generation at Utility Scale Facilities Estimated Distributed Solar

  1. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    3.B. Net Generation from Renewable Sources: Independent Power Producers, 2004 - 2014 (Thousand Megawatthours) Generation at Utility Scale Facilities Distributed Generation Net Generation From Utility Scale Facilities and Distributed Generation Period Wind Solar Photovoltaic Solar Thermal Wood and Wood-Derived Fuels Landfill Gas Biogenic Municipal Solid Waste Other Waste Biomass Geothermal Conventional Hydroelectric Total Renewable Generation at Utility Scale Facilities Estimated Distributed

  2. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    A. Net Generation by Energy Source: Commercial Sector, 2004 - 2014 (Thousand Megawatthours) Generation at Utility Scale Facilities Distributed Generation Net Generation From Utility Scale Facilities and Distributed Generation Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Nuclear Hydroelectric Conventional Solar Renewable Sources Excluding Hydroelectric and Solar Hydroelectric Pumped Storage Other Total Generation at Utility Scale Facilities Estimated Distributed Solar

  3. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    A. Net Generation by Energy Source: Industrial Sector, 2004 - 2014 (Thousand Megawatthours) Generation at Utility Scale Facilities Distributed Generation Net Generation From Utility Scale Facilities and Distributed Generation Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Nuclear Hydroelectric Conventional Solar Renewable Sources Excluding Hydroelectric and Solar Hydroelectric Pumped Storage Other Total Generation at Utility Scale Facilities Estimated Distributed Solar

  4. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Net Generation from Renewable Sources: Industrial Sector, 2004 - 2014 (Thousand Megawatthours) Generation at Utility Scale Facilities Distributed Generation Net Generation From Utility Scale Facilities and Distributed Generation Period Wind Solar Photovoltaic Solar Thermal Wood and Wood-Derived Fuels Landfill Gas Biogenic Municipal Solid Waste Other Waste Biomass Geothermal Conventional Hydroelectric Total Renewable Generation at Utility Scale Facilities Estimated Distributed Solar

  5. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    6. Net Generation by Energy Source: Residential Sector, 2014 (Thousand Megawatthours) Distributed Generation Period Estimated Distributed Solar Photovoltaic Generation Annual Totals 2014 4,243 Year 2014 January 226 February 238 March 328 April 361 May 402 June 410 July 431 August 431 September 404 October 382 November 319 December 311 See Glossary for definitions. Values are final. See Technical Notes for a discussion of the sample design for the Form EIA-923 and predecessor forms. Totals may

  6. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    2. Utility Scale Facility Net Generation from Other Gases by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change Year

  7. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    3. Utility Scale Facility Net Generation from Nuclear Energy by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change

  8. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Utility Scale Facility Net Generation from Hydroelectric (Conventional) Power by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013

  9. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    5. Utility Scale Facility Net Generation from Renewable Sources Excluding Hydroelectric by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year

  10. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    6. Utility Scale Facility Net Generation from Hydroelectric (Pumped Storage) Power by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013

  11. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    7. Utility Scale Facility Net Generation from Other Energy Sources by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage

  12. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    8. Utility Scale Facility Net Generation from Wind by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change Year 2014

  13. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    9. Utility Scale Facility Net Generation from Biomass by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change Year 2014

  14. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    0. Utility Scale Facility Net Generation from Geothermal by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change Year

  15. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    1. Utility Scale Facility Net Generation from Solar Photovoltaic by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change

  16. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    2. Utility Scale Facility Net Generation from Solar Thermal by State, by Sector, 2014 and 2013 (Thousand Megawatthours) All Sectors Electric Power Sector Commercial Sector Industrial Sector Electric Utilities Independent Power Producers Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Generation at Utility Scale Facilities Census Division and State Year 2014 Year 2013 Percentage Change Year

  17. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    . Count of Electric Power Industry Power Plants, by Sector, by Predominant Energy Sources within Plant, 2004 through 2014 Year Coal Petroleum Natural Gas Other Gases Nuclear Hydroelectric Conventional Other Renewables Hydroelectric Pumped Storage Other Energy Sources Total (All Sectors) 2004 625 1,143 1,670 46 66 1,425 749 39 28 2005 619 1,133 1,664 44 66 1,422 781 39 29 2006 616 1,148 1,659 46 66 1,421 843 39 29 2007 606 1,163 1,659 46 66 1,424 929 39 25 2008 598 1,170 1,655 43 66 1,423 1,076

  18. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    A. Existing Net Summer Capacity by Energy Source and Producer Type, 2004 through 2014 (Megawatts) Year Coal Petroleum Natural Gas Other Gases Nuclear Hydroelectric Conventional Other Renewable Sources Hydroelectric Pumped Storage Other Energy Sources Total Total (All Sectors) 2004 313,020.0 59,119.0 371,011.0 2,296.0 99,628.0 77,641.0 18,717.0 20,764.0 746.0 962,942.0 2005 313,380.0 58,548.0 383,061.0 2,063.0 99,988.0 77,541.0 21,205.0 21,347.0 887.0 978,020.0 2006 312,956.0 58,097.0 388,294.0

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Existing Net Summer Capacity of Other Renewable Sources by Producer Type, 2004 through 2014 (Megawatts) Year Wind Solar Thermal and Photovoltaic Wood and Wood-Derived Fuels Geothermal Other Biomass Total (Other Renewable Sources) Total (All Sectors) 2004 6,456.0 398.0 6,182.0 2,152.0 3,529.0 18,717.0 2005 8,706.0 411.0 6,193.0 2,285.0 3,609.0 21,205.0 2006 11,329.0 411.0 6,372.0 2,274.0 3,727.0 24,113.0 2007 16,515.0 502.0 6,704.0 2,214.0 4,134.0 30,069.0 2008 24,651.0 536.0 6,864.0 2,229.0

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Existing Capacity by Producer Type, 2014 (Megawatts) Producer Type Number of Generators Generator Nameplate Capacity Net Summer Capacity Net Winter Capacity Electric Power Sector Electric Utilities 9,510 675,675.4 616,631.5 637,857.0 Independent Power Producers, Non-Combined Heat and Power Plants 6,975 423,782.6 387,561.6 401,581.5 Independent Power Producers, Combined Heat and Power Plants 559 37,890.2 33,362.6 35,972.8 Total 17,044 1,137,348.2 1,037,555.7 1,075,411.3 Commercial and

  1. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    5. Planned Generating Capacity Changes, by Energy Source, 2015-2019 Generator Additions Generator Retirements Net Capacity Additions Energy Source Number of Generators Net Summer Capacity Number of Generators Net Summer Capacity Number of Generators Net Summer Capacity Year 2015 U.S. Total 704 21,965.9 234 18,351.4 470 3,614.5 Coal 2 52.2 95 13,325.5 -93 -13,273.3 Petroleum 24 24.2 44 902.8 -20 -878.6 Natural Gas 76 6,192.8 61 3,964.2 15 2,228.6 Other Gases -- -- -- -- -- -- Nuclear 1 1,122.0 --

  2. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    6. Capacity Additions, Retirements and Changes by Energy Source, 2014 (Count, Megawatts) Generator Additions Generator Retirements Energy Source Number of Generators Generator Nameplate Capacity Net Summer Capacity Net Winter Capacity Number of Generators Generator Nameplate Capacity Net Summer Capacity Net Winter Capacity Coal 1 106.2 52.0 52.0 53 5,083.4 4,489.7 4,552.3 Petroleum 28 62.2 62.0 62.0 55 1,261.0 1,018.6 1,120.0 Natural Gas 92 9,275.2 8,300.8 8,849.5 87 4,184.5 3,834.4 3,918.8

  3. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    7.A. Net Summer Capacity of Utility Scale Units by Technology and by State, 2014 and 2013 (Megawatts) Census Division and State Renewable Sources Fossil Fuels Hydroelectric Pumped Storage Other Energy Storage Nuclear All Other Sources All Sources Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 4,577.6 4,403.4 22,853.0 23,564.2 1,775.4 1,753.4 3.0 3.0 4,046.3 4,645.4 52.9 52.9 33,308.2 34,422.3

  4. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Net Summer Capacity Using Primarily Renewable Energy Sources and by State, 2014 and 2013 (Megawatts) Summer Capacity at Utility Scale Facilities Distributed Capacity Summer Capacity From Utility Scale Facilities and Distributed Capacity Census Division and State Wind Solar Photovoltaic Solar Thermal Conventional Hydroelectric Biomass Sources Geothermal Total Renewable Sources Estimated Distributed Solar Photovoltaic Capacity Estimated Total Solar Photovoltaic Capacity Estimated Total Solar

  5. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    7.C. Net Summer Capacity of Utility Scale Units Using Primarily Fossil Fuels and by State, 2014 and 2013 (Megawatts) Census Division and State Natural Gas Fired Combined Cycle Natural Gas Fired Combustion Turbine Other Natural Gas Coal Petroleum Coke Petroleum Liquids Other Gases Total Fossil Fuels Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 11,742.0 11,720.9 1,110.1

  6. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    A. Capacity Factors for Utility Scale Generators Primarily Using Fossil Fuels, January 2013-December 2014 Coal Natural Gas Petroleum Period Natural Gas Fired Combined Cycle Natural Gas Fired Combustion Turbine Steam Turbine Internal Combustion Engine Steam Turbine Petroleum Liquids Fired Combustion Turbine Internal Combustion Engine Annual Factors 2013 59.7% 48.2% 4.9% 10.6% 6.1% 12.1% 0.8% 2.2% 2014 61.0% 48.3% 5.2% 10.4% 8.5% 12.5% 1.1% 1.4% Year 2013 January 61.2% 46.3% 3.6% 7.3% 4.6% 10.0%

  7. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    B. Capacity Factors for Utility Scale Generators Not Primarily Using Fossil Fuels, January 2013-December 2014 Period Nuclear Conventional Hydropower Wind Solar Photovoltaic Solar Thermal Landfill Gas and Muncipal Solid Waste Other Biomass Including Wood Geothermal Annual Factors 2013 89.9% 38.9% 32.4% NA NA 68.9% 56.7% 73.6% 2014 91.7% 37.3% 34.0% 25.9% 19.8% 68.9% 58.9% 74.0% Year 2013 January 93.9% 42.3% 33.5% NA NA 66.0% 56.5% 76.9% February 90.3% 38.3% 35.4% NA NA 65.2% 56.0% 76.1% March

  8. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    1. Fuel-Switching Capacity of Operable Generators Reporting Natural Gas as the Primary Fuel, by Producer Type, 2014 (Megawatts, Percent) Fuel-Switchable Part of Total Producer Type Total Net Summer Capacity of All Generators Reporting Natural Gas as the Primary Fuel Net Summer Capacity of Natural Gas-Fired Generators Reporting the Ability to Switch to Petroleum Liquids Fuel Switchable Capacity as Percent of Total Maximum Achievable Net Summer Capacity Using Petroleum Liquids Fuel Switchable Net

  9. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    2. Fuel-Switching Capacity of Operable Generators Reporting Petroleum Liquids as the Primary Fuel, by Producer Type, 2014 (Megawatts, Percent) Fuel-Switchable Part of Total Producer Type Total Net Summer Capacity of All Generators Reporting Petroleum Liquids as the Primary Fuel Net Summer Capacity of Petroleum Liquids-Fired Generators Reporting the Ability to Switch to Natural Gas Fuel Switchable Capacity as Percent of Total Maximum Achievable Net Summer Capacity Using Natural Gas Electric

  10. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    3. Fuel-Switching Capacity of Operable Generators Reporting Natural Gas as the Primary Fuel, by Type of Prime Mover, 2014 (Megawatts, Percent) Prime Mover Type Number of Natural Gas-Fired Generators Reporting the Ability to Switch to Petroleum Liquids Net Summer Capacity of Natural Gas-Fired Generators Reporting the Ability to Switch to Petroleum Liquids Fuel Switchable Net Summer Capacity Reported to Have No Factors that Limit the Ability to Switch to Petroleum Liquids Steam Generator 178

  11. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Fuel-Switching Capacity of Operable Generators Reporting Natural Gas as the Primary Fuel, by Year of Initial Commercial Operation, 2014 (Megawatts, Percent) Year of Initial Commercial Operation Number of Natural Gas-Fired Generators Reporting the Ability to Switch to Petroleum Liquids Net Summer Capacity of Natural Gas-Fired Generators Reporting the Ability to Switch to Petroleum Liquids Fuel Switchable Net Summer Capacity Reported to Have No Factors that Limit the Ability to Switch to

  12. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    D. Wood / Wood Waste Biomass: Consumption for Electricity Generation, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 344,134 19,973 130,248 168 193,745 2005 355,250 27,373 138,407 207 189,263 2006 350,074 27,455 135,546 269 186,803 2007 353,025 31,568 132,953 284 188,220 2008 338,786 29,150 130,122 287 179,227 2009 320,444 29,565 130,894 274 159,712 2010

  13. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    D. Other Waste Biomass: Consumption for Electricity Generation, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 19,215 2,014 9,240 4,308 3,654 2005 17,852 2,485 7,365 4,677 3,325 2006 17,727 2,611 7,788 4,436 2,893 2007 19,083 2,992 8,861 4,049 3,181 2008 24,288 3,409 12,745 3,684 4,450 2009 24,847 3,679 13,231 3,760 4,177 2010 29,996 3,668 14,449 3,790

  14. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    9. Consumption of Coal for Electricity Generation by State by Sector, 2014 and 2013 (Thousand Tons) Electric Power Sector Census Division and State All Sectors Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 2,310 2,773 -17% 544 616 1,753 2,144 0 0 13 13 Connecticut 499 419 19% 0 0 499 419 0 0 0 0 Maine 19 15 27% 0 0 10 7 0 0 9 8

  15. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Consumption of Biogenic Municipal Solid Waste for Electricity Generation by State, by Sector, 2014 and 2013 (Thousand Tons) Electric Power Sector Census Division and State All Sectors Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 3,947 3,913 0.9% 0 0 3,670 3,630 277 283 0 0 Connecticut 1,439 1,416 1.6% 0 0 1,362 1,330 77 86 0 0

  16. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    1. Stocks of Coal, Petroleum Liquids, and Petroleum Coke: Electric Power Sector, 2004 - 2014 Electric Power Sector Electric Utilities Independent Power Producers Period Coal (Thousand Tons) Petroluem Liquids (Thousand Barrels) Petroleum Coke (Thousand Tons) Coal (Thousand Tons) Petroluem Liquids (Thousand Barrels) Petroleum Coke (Thousand Tons) Coal (Thousand Tons) Petroluem Liquids (Thousand Barrels) Petroleum Coke (Thousand Tons) End of Year Stocks 2004 106,669 46,750 937 84,917 29,144 627

  17. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    2 Stocks of Coal, Petroleum Liquids, and Petroleum Coke: Electric Power Sector, by State, 2014 and 2013 Census Division and State Coal (Thousand Tons) Petroleum Liquids (Thousand Barrels) Petroleum Coke (Thousand Tons) December 2014 December 2013 Percentage Change December 2014 December 2013 Percentage Change December 2014 December 2013 Percentage Change New England 1,611 1,129 42.7% 4,989 3,613 38.1% 0 0 -- Connecticut W W W 1,498 1,141 31.3% 0 0 -- Maine 0 0 -- W W W 0 0 -- Massachusetts W 582

  18. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    3 Stocks of Coal, Petroleum Liquids, and Petroleum Coke: Electric Power Sector, by Census Divison, 2014 and 2013 Electric Power Sector Electric Utilities Independent Power Producers Census Division December 2014 December 2013 Percentage Change December 2014 December 2013 December 2014 December 2013 Coal (Thousand Tons) New England 1,611 1,129 42.7% W W W W Middle Atlantic 8,079 5,973 35.3% W 0 W 5,973 East North Central 33,839 28,279 19.7% 23,394 22,076 10,446 6,203 West North Central 20,648

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Stocks of Coal by Coal Rank: Electric Power Sector, 2004 - 2014 Electric Power Sector Period Bituminous Coal Subbituminous Coal Lignite Coal Total End of Year Stocks 2004 49,022 53,618 4,029 106,669 2005 52,923 44,377 3,836 101,137 2006 67,760 68,408 4,797 140,964 2007 63,964 82,692 4,565 151,221 2008 65,818 91,214 4,556 161,589 2009 91,922 92,448 5,097 189,467 2010 81,108 86,915 6,894 174,917 2011 82,056 85,151 5,179 172,387 2012 86,437 93,833 4,846 185,116 2013 73,113 69,720 5,051 147,884

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    . Receipts, Average Cost, and Quality of Fossil Fuels for the Electric Power Industry, 2004 through 2014 Coal Petroleum Natural Gas All Fossil Fuels Average Cost Average Cost Average Cost Average Cost Period Receipts (Thousand Tons) Average Sulfur Percent by Weight (Dollars per MMBtu) (Dollars per Ton) Receipts (Thousand Barrels) Average Sulfur Percent by Weight (Dollars per MMBtu) (Dollars per Barrel) Receipts (Thousand Mcf) (Dollars per MMBtu) (Dollars per MMBtu) 2004 1,002,032 0.97 1.36 27.42

  1. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Weighted Average Cost of Fossil Fuels for the Electric Power Industry, 2004 through 2014 Coal Petroleum Natural Gas Total Fossil Bituminous Subbituminous Lignite All Coal Ranks Period Receipts (Trillion Btu) Average Cost (Dollars per MMBtu) Receipts (Trillion Btu) Average Cost (Dollars per MMBtu) Receipts (Trillion Btu) Average Cost (Dollars per MMBtu) Receipts (Trillion Btu) Average Cost (Dollars per MMBtu) Receipts (Trillion Btu) Average Cost (Dollars per MMBtu) Receipts (Trillion Btu)

  2. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    5. Receipts, Average Cost, and Quality of Fossil Fuels: Electric Utilities, 2004 - 2014 Coal Petroleum Liquids Receipts Average Cost Receipts Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMBtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Barrels) (Dollars per MMBtu) (Dollars per Barrel) Average Sulfur Percent by Weight Percentage of Consumption Annual Totals 2004 15,440,681 758,557 1.34 27.30 0.91 98.2 592,478 93,034 4.80

  3. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    6. Receipts, Average Cost, and Quality of Fossil Fuels: Electric Utilities, 2004 - 2014 (continued) Petroleum Coke Natural Gas All Fossil Fuels Receipts Average Cost Receipts Average Cost Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMbtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Mcf) (Dollars per MMBtu) (Dollars per Mcf) Percentage of Consumption (Dollars per MMBtu) Annual Totals 2004 107,985 3,817 0.89 25.15 5.10

  4. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    7 Receipts, Average Cost, and Quality of Fossil Fuels: Independent Power Producers, 2004 - 2014 Coal Petroleum Liquids Receipts Average Cost Receipts Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMBtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Barrels) (Dollars per MMBtu) (Dollars per Barrel) Average Sulfur Percent by Weight Percentage of Consumption Annual Totals 2004 4,410,775 227,700 1.41 27.27 1.13 93.3 337,011

  5. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    8. Receipts, Average Cost, and Quality of Fossil Fuels: Independent Power Producers, 2004 - 2014 (continued) Petroleum Coke Natural Gas All Fossil Fuels Receipts Average Cost Receipts Average Cost Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMbtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Mcf) (Dollars per MMBtu) (Dollars per Mcf) Percentage of Consumption (Dollars per MMBtu) Annual Totals 2004 73,745 2,609 0.72 20.30

  6. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    9. Receipts, Average Cost, and Quality of Fossil Fuels: Commercial Sector, 2004 - 2014 Coal Petroleum Liquids Receipts Average Cost Receipts Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMBtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Barrels) (Dollars per MMBtu) (Dollars per Barrel) Average Sulfur Percent by Weight Percentage of Consumption Annual Totals 2004 10,682 451 2.08 49.32 2.48 23.5 3,066 527 6.19 35.96 0.20

  7. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    0. Receipts, Average Cost, and Quality of Fossil Fuels: Commerical Sector, 2004 - 2014 (continued) Petroleum Coke Natural Gas All Fossil Fuels Receipts Average Cost Receipts Average Cost Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMbtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Mcf) (Dollars per MMBtu) (Dollars per Mcf) Percentage of Consumption (Dollars per MMBtu) Annual Totals 2004 0 0 -- -- -- 0.0 16,176 15,804

  8. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    1. Receipts, Average Cost, and Quality of Fossil Fuels: Industrial Sector, 2004 - 2014 Coal Petroleum Liquids Receipts Average Cost Receipts Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMBtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Barrels) (Dollars per MMBtu) (Dollars per Barrel) Average Sulfur Percent by Weight Percentage of Consumption Annual Totals 2004 326,495 15,324 1.63 34.79 1.43 57.6 25,491 4,107 4.98 30.93

  9. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    2. Receipts, Average Cost, and Quality of Fossil Fuels: Industrial Sector, 2004 - 2014 (continued) Petroleum Coke Natural Gas All Fossil Fuels Receipts Average Cost Receipts Average Cost Average Cost Period (Billion Btu) (Thousand Tons) (Dollars per MMbtu) (Dollars per Ton) Average Sulfur Percent by Weight Percentage of Consumption (Billion Btu) (Thousand Mcf) (Dollars per MMBtu) (Dollars per Mcf) Percentage of Consumption (Dollars per MMBtu) Annual Totals 2004 14,876 540 0.98 27.01 5.59 40.4

  10. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Receipts of Petroleum Liquids Delivered for Electricity Generation by State, 2014 and 2013 (Thousand Barrels) Electric Power Sector Census Division and State All Sectors Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 4,554 3,177 43% 755 421 3,748 2,730 0 0 50 25 Connecticut 1,092 594 84% 0 0 1,092 594 0 0 0 0 Maine 637 898 -29% 0

  11. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    6. Receipts of Natural Gas Delivered for Electricity Generation by State, 2014 and 2013 (Million Cubic Feet) Electric Power Sector Census Division and State All Sectors Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 Year 2014 Year 2013 New England 329,008 364,201 -9.7% 1,968 1,600 321,630 348,352 0 0 5,409 14,249 Connecticut 96,817 104,666 -7.5% 0 0 96,817 104,666

  12. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    8. Average Cost of Petroleum Liquids Delivered for Electricity Generation by State, 2014 and 2013 (Dollars per MMBtu) Census Division and State Electric Power Sector Electric Utilities Independent Power Producers Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 New England 17.53 W W 16.96 18.60 17.64 W Connecticut W W W -- -- W W Maine W W W -- -- W W Massachusetts 18.09 18.16 -0.4% 19.94 21.91 17.75 17.68 New Hampshire W W W 15.16 16.84 W W Rhode Island W W W -- --

  13. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    9. Average Cost of Petroleum Coke Delivered for Electricity Generation by State, 2014 and 2013 (Dollars per MMBtu) Census Division and State Electric Power Sector Electric Utilities Independent Power Producers Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 New England -- -- -- -- -- -- -- Connecticut -- -- -- -- -- -- -- Maine -- -- -- -- -- -- -- Massachusetts -- -- -- -- -- -- -- New Hampshire -- -- -- -- -- -- -- Rhode Island -- -- -- -- -- -- -- Vermont -- --

  14. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    0. Average Cost of Natural Gas Delivered for Electricity Generation by State, 2014 and 2013 (Dollars per MMBtu) Census Division and State Electric Power Sector Electric Utilities Independent Power Producers Year 2014 Year 2013 Percentage Change Year 2014 Year 2013 Year 2014 Year 2013 New England 6.49 5.89 10% 5.65 7.29 6.50 5.88 Connecticut 6.65 6.06 9.7% -- -- 6.65 6.06 Maine W W W -- -- W W Massachusetts 6.46 5.75 12% 5.54 6.84 6.47 5.74 New Hampshire W W W 6.05 8.85 W W Rhode Island W 5.67 W

  15. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    1. Receipts and Quality of Coal by Rank Delivered for Electricity Generation: Total (All Sectors) by State, 2014 Bituminous Subbituminous Lignite Census Division and State Receipts (Thousand Tons) Average Sulfur Percent by Weight Average Ash Percent by Weight Receipts (Thousand Tons) Average Sulfur Percent by Weight Average Ash Percent by Weight Receipts (Thousand Tons) Average Sulfur Percent by Weight Average Ash Percent by Weight New England 1,836 1.20 10.1 741 0.09 2.0 0 -- -- Connecticut 0

  16. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Receipts and Quality of Coal by Rank Delivered for Electricity Generation: Commercial Sector by State, 2014 Bituminous Subbituminous Lignite Census Division and State Receipts (Thousand Tons) Average Sulfur Percent by Weight Average Ash Percent by Weight Receipts (Thousand Tons) Average Sulfur Percent by Weight Average Ash Percent by Weight Receipts (Thousand Tons) Average Sulfur Percent by Weight Average Ash Percent by Weight New England 0 -- -- 0 -- -- 0 -- -- Connecticut 0 -- -- 0 -- -- 0

  17. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    . Average Operating Heat Rate for Selected Energy Sources, 2004 through 2014 (Btu per Kilowatthour) Year Coal Petroleum Natural Gas Nuclear 2004 10331 10571 8647 10428 2005 10373 10631 8551 10436 2006 10351 10809 8471 10435 2007 10375 10794 8403 10489 2008 10378 11015 8305 10452 2009 10414 10923 8160 10459 2010 10415 10984 8185 10452 2011 10444 10829 8152 10464 2012 10498 10991 8039 10479 2013 10459 10713 7948 10449 2014 10428 10814 7907 10459 Coal includes anthracite, bituminous, subbituminous

  18. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    2. Average Tested Heat Rates by Prime Mover and Energy Source, 2007 - 2014 (Btu per Kilowatthour) Prime Mover Coal Petroluem Natural Gas Nuclear 2007 Steam Generator 10,158 10,398 10,440 10,489 Gas Turbine -- 13,217 11,632 -- Internal Combustion -- 10,447 10,175 -- Combined Cycle W 10,970 7,577 -- 2008 Steam Generator 10,138 10,356 10,377 10,452 Gas Turbine -- 13,311 11,576 -- Internal Combustion -- 10,427 9,975 -- Combined Cycle W 10,985 7,642 -- 2009 Steam Generator 10,150 10,349 10,427 10,459

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    4. Average Power Plant Operating Expenses for Major U.S. Investor-Owned Electric Utilities, 2004 through 2014 (Mills per Kilowatthour) Operation Maintenance Year Nuclear Fossil Steam Hydro-electric Gas Turbine and Small Scale Nuclear Fossil Steam Hydro-electric Gas Turbine and Small Scale 2004 8.97 3.13 3.83 4.27 5.38 2.96 2.76 2.14 2005 8.26 3.21 3.95 3.69 5.27 2.98 2.73 1.89 2006 9.03 3.57 3.76 3.51 5.69 3.19 2.70 2.16 2007 9.54 3.63 5.44 3.26 5.79 3.37 3.87 2.42 2008 9.89 3.72 5.78 3.77 6.20

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)