Sample records for molten aluminum metal

  1. Molten metal reactors

    DOE Patents [OSTI]

    Bingham, Dennis N; Klingler, Kerry M; Turner, Terry D; Wilding, Bruce M

    2013-11-05T23:59:59.000Z

    A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.

  2. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect (OSTI)

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16T23:59:59.000Z

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  3. New Opportunities for Metals Extraction and Waste Treatment by Electrochemical Processing in Molten Salts

    E-Print Network [OSTI]

    Sadoway, Donald R.

    2001-01-01T23:59:59.000Z

    Molten salt electrolysis is a proven technology for the extraction of metals -- all the world's primary aluminum is produced in this manner. The unique properties of molten salts also make them

  4. Supported molten-metal catalysts

    DOE Patents [OSTI]

    Datta, Ravindra (Iowa City, IA); Singh, Ajeet (Iowa City, IA); Halasz, Istvan (Iowa City, IA); Serban, Manuela (Iowa City, IA)

    2001-01-01T23:59:59.000Z

    An entirely new class of catalysts called supported molten-metal catalysts, SMMC, which can replace some of the existing precious metal catalysts used in the production of fuels, commodity chemicals, and fine chemicals, as well as in combating pollution. SMMC are based on supporting ultra-thin films or micro-droplets of the relatively low-melting (<600.degree. C.), inexpensive, and abundant metals and semimetals from groups 1, 12, 13, 14, 15 and 16, of the periodic table, or their alloys and intermetallic compounds, on porous refractory supports, much like supported microcrystallites of the traditional solid metal catalysts. It thus provides orders of magnitude higher surface area than is obtainable in conventional reactors containing molten metals in pool form and also avoids corrosion. These have so far been the chief stumbling blocks in the application of molten metal catalysts.

  5. Molten metal injector system and method

    DOE Patents [OSTI]

    Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Bigler, Nicolas (Morin Heights, CA); Arnaud, Guy (Riviere-Beaudette, CA)

    2003-04-01T23:59:59.000Z

    Disclosed is a molten metal injector system including a holder furnace, a casting mold supported above the holder furnace, and a molten metal injector supported from a bottom side of the mold. The holder furnace contains a supply of molten metal having a metal oxide film surface. The bottom side of the mold faces the holder furnace. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The injector projects into the holder furnace and is in fluid communication with the mold cavity. The injector includes a piston positioned within a piston cavity defined by a cylinder for pumping the molten metal upward from the holder furnace and injecting the molten metal into the mold cavity under pressure. The piston and cylinder are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder further includes a molten metal intake for receiving the molten metal into the piston cavity. The molten metal intake is located below the metal oxide film surface of the molten metal when the holder furnace contains the molten metal. A method of injecting molten metal into a mold cavity of a casting mold is also disclosed.

  6. Recirculating Molten Metal Supply System And Method

    DOE Patents [OSTI]

    Kinosz, Michael J. (Apollo, PA); Meyer, Thomas N. (Murrysville, PA)

    2003-07-01T23:59:59.000Z

    The melter furnace includes a heating chamber (16), a pump chamber (18), a degassing chamber (20), and a filter chamber (22). The pump chamber (18) is located adjacent the heating chamber (16) and houses a molten metal pump (30). The degassing chamber (20) is located adjacent and in fluid communication with the pump chamber (18), and houses a degassing mechanism (36). The filter chamber (22) is located adjacent and in fluid communication with the degassing chamber (20). The filter chamber (22) includes a molten metal filter (38). The melter furnace (12) is used to supply molten metal to an externally located holder furnace (14), which then recirculates molten metal back to the melter furnace (12).

  7. A method of measuring a molten metal liquid pool volume

    DOE Patents [OSTI]

    Garcia, G.V.; Carlson, N.M., Donaldson, A.D.

    1990-12-12T23:59:59.000Z

    A method of measuring a molten metal liquid pool volume and in particular molten titanium liquid pools, including the steps of (a) generating an ultrasonic wave at the surface of the molten metal liquid pool, (b) shining a light on the surface of a molten metal liquid pool, (c) detecting a change in the frequency of light, (d) detecting an ultrasonic wave echo at the surface of the molten metal liquid pool, and (e) computing the volume of the molten metal liquid. 3 figs.

  8. Aluminum low temperature smelting cell metal collection

    DOE Patents [OSTI]

    Beck, Theodore R. (Seattle, WA); Brown, Craig W. (Seattle, WA)

    2002-07-16T23:59:59.000Z

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte. The method comprises the steps of providing a molten salt electrolyte in an electrolytic cell having an anodic liner for containing the electrolyte, the liner having an anodic bottom and walls including at least one end wall extending upwardly from the anodic bottom, the anodic liner being substantially inert with respect to the molten electrolyte. A plurality of non-consumable anodes is provided and disposed vertically in the electrolyte. A plurality of cathodes is disposed vertically in the electrolyte in alternating relationship with the anodes. The anodes are electrically connected to the anodic liner. An electric current is passed through the anodic liner to the anodes, through the electrolyte to the cathodes, and aluminum is deposited on said cathodes. Oxygen bubbles are generated at the anodes and the anodic liner, the bubbles stirring the electrolyte. Molten aluminum is collected from the cathodes into a tubular member positioned underneath the cathodes. The tubular member is in liquid communication with each cathode to collect the molten aluminum therefrom while excluding electrolyte. Molten aluminum is delivered through the tubular member to a molten aluminum reservoir located substantially opposite the anodes and cathodes. The molten aluminum is collected from the cathodes and delivered to the reservoir while avoiding contact of the molten aluminum with the anodic bottom.

  9. Pressurized molten ferrous metal chemical reactor

    SciTech Connect (OSTI)

    Randolph, H.W.; Malone, D.P.; Margrave, J.L. [Westinghouse Savannah River Technology Center, Aiken, SC (United States)]|[Ashland Petroleum Co., Houston, TX (United States)]|[Rice Univ., Houston, TX (United States). Dept. of Chemistry

    1995-04-01T23:59:59.000Z

    Research is in progress to develop a liquid ferrous metal chemical reactor to produce valuable products from petroleum refining waste and to achieve totally contained destruction of toxic chemicals. The work is an extension of the Hymelt{trademark} Process (patent pending) developed by the Ashland Petroleum Company. Materials to be processed, such as hydrocarbons, are fed into a crucible of molten iron at 1,600 C. The material decomposes, evolving hydrogen gas and combining carbon with the iron to form molten steel. Research is being pursued as a collaborative effort to Ashland Petroleum Company, Westinghouse Savannah River Company, Houston Advanced Research Center, and others.

  10. Metals processing control by counting molten metal droplets

    DOE Patents [OSTI]

    Schlienger, Eric (Albuquerque, NM); Robertson, Joanna M. (Safford, AZ); Melgaard, David (Albuquerque, NM); Shelmidine, Gregory J. (Tijeras, NM); Van Den Avyle, James A. (Corrales, NM)

    2000-01-01T23:59:59.000Z

    Apparatus and method for controlling metals processing (e.g., ESR) by melting a metal ingot and counting molten metal droplets during melting. An approximate amount of metal in each droplet is determined, and a melt rate is computed therefrom. Impedance of the melting circuit is monitored, such as by calculating by root mean square a voltage and current of the circuit and dividing the calculated current into the calculated voltage. Analysis of the impedance signal is performed to look for a trace characteristic of formation of a molten metal droplet, such as by examining skew rate, curvature, or a higher moment.

  11. New, More Efficient Technology for Remelting Aluminum Chips

    E-Print Network [OSTI]

    Hosek, D.

    step. Lastly, a new more efficient technology for stirring the molten aluminum during the recycling process will be introduce. A molten metal pump will be employed to stir the molten aluminum more completely....

  12. Supported Molten Metal Membranes for Hydrogen Separation

    SciTech Connect (OSTI)

    Datta, Ravindra; Ma, Yi Hua; Yen, Pei-Shan; Deveau, Nicholas; Fishtik, Ilie; Mardilovich, Ivan

    2013-09-30T23:59:59.000Z

    We describe here our results on the feasibility of a novel dense metal membrane for hydrogen separation: Supported Molten Metal Membrane, or SMMM.1 The goal in this work was to develop these new membranes based on supporting thin films of low-melting, non- precious group metals, e.g., tin (Sn), indium (In), gallium (Ga), or their alloys, to provide a flux and selectivity of hydrogen that rivals the conventional but substantially more expensive palladium (Pd) or Pd alloy membranes, which are susceptible to poisoning by the many species in the coal-derived syngas, and further possess inadequate stability and limited operating temperature range. The novelty of the technology presented numerous challenges during the course of this project, however, mainly in the selection of appropriate supports, and in the fabrication of a stable membrane. While the wetting instability of the SMMM remains an issue, we did develop an adequate understanding of the interaction between molten metal films with porous supports that we were able to find appropriate supports. Thus, our preliminary results indicate that the Ga/SiC SMMM at 550 ºC has a permeance that is an order of magnitude higher than that of Pd, and exceeds the 2015 DOE target. To make practical SMM membranes, however, further improving the stability of the molten metal membrane is the next goal. For this, it is important to better understand the change in molten metal surface tension and contact angle as a function of temperature and gas-phase composition. A thermodynamic theory was, thus, developed, that is not only able to explain this change in the liquid-gas surface tension, but also the change in the solid-liquid surface tension as well as the contact angle. This fundamental understanding has allowed us to determine design characteristics to maintain stability in the face of changing gas composition. These designs are being developed. For further progress, it is also important to understand the nature of solution and permeation process in these molten metal membranes. For this, a comprehensive microkinetic model was developed for hydrogen permeation in dense metal membranes, and tested against data for Pd membrane over a broad range of temperatures.3 It is planned to obtain theoretical and experimental estimates of the parameters to corroborate the model against mental results for SMMM.

  13. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOE Patents [OSTI]

    Kinosz, Michael J. (Apollo, PA); Meyer, Thomas N. (Murrysville, PA)

    2003-02-11T23:59:59.000Z

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  14. Pump for molten metal or other fluid

    DOE Patents [OSTI]

    Horton, James A. (Livermore, CA); Brown, Donald L. (Livermore, CA)

    1994-01-01T23:59:59.000Z

    A pump having no moving parts which can be used to pump high temperature molten metal or other fluids in a vacuum or low pressure environment, and a method for pumping such fluids. The pump combines elements of a bubble pump with a trap which isolates the vacuum or low pressure region from the gas used to create the bubbles. When used in a vacuum the trap prevents the pumping gas from escaping into the isolated region and thereby reducing the quality of the vacuum. The pump includes a channel in which a pumping gas is forced under pressure into a cavity where bubbles are formed. The cavity is in contact with a reservoir which contains the molten metal or other fluid which is to be pumped. The bubbles rise up into a column (or pump tube) carrying the fluid with them. At the top of the column is located a deflector which causes the bubbles to burst and the drops of pumped fluid to fall into a trap. The fluid accumulates in the trap, eventually forcing its way to an outlet. A roughing pump can be used to withdraw the pumping gas from the top of the column and assist with maintaining the vacuum or low pressure environment.

  15. Pressurized tundish for controlling a continuous flow of molten metal

    DOE Patents [OSTI]

    Lewis, T.W.; Hamill, P.E. Jr.; Ozgu, M.R.; Padfield, R.C.; Rego, D.N.; Brita, G.P.

    1990-07-24T23:59:59.000Z

    A pressurized tundish for controlling a continuous flow of molten metal is characterized by having a pair of principal compartments, one being essentially unpressurized and receiving molten metal introduced thereto, and the other being adapted for maintaining a controlled gaseous pressure over the surface of the fluid metal therein, whereby, by controlling the pressure within the pressurized chamber, metal exiting from the tundish is made to flow continually and at a controlled rate. 1 fig.

  16. Pressurized tundish for controlling a continuous flow of molten metal

    DOE Patents [OSTI]

    Lewis, Thomas W. (964 Cork Dr., Bethel Park, PA 15102); Hamill, Jr., Paul E. (R.D. #1, Box 173A1, Jeannette, PA 15644); Ozgu, Mustafa R. (790 Yorkshire Rd., Bethlehem, PA 18017); Padfield, Ralph C. (1918 Paul Ave., Bethlehem, PA 18018); Rego, Donovan N. (1703 W. Brown St., Allentown, PA 18104); Brita, Guido P. (3225 Edna Terrace Ave., Bethlehem, PA 18017)

    1990-01-01T23:59:59.000Z

    A pressurized tundish for controlling a continous flow of molten metal characterized by having a pair of principal compartments, one being essentially unpressurized and receiving molten metal introduced thereto, and the other being adapted for maintaining a controlled gaseous pressure over the surface of the fluid metal therein, whereby, by controlling the pressure within the pressurized chamber, metal exiting from the tundish is made to flow continually and at a controlled rate.

  17. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOE Patents [OSTI]

    Trudel, David R. (Westlake, OH); Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Arnaud, Guy (Morin Heights, CA); Bigler, Nicolas (Riviere-Beaudette, CA)

    2003-06-17T23:59:59.000Z

    The filtering molten metal injector system includes a holder furnace, a casting mold supported above the holder furnace, and at least one molten metal injector supported from a bottom side of the casting mold. The holder furnace contains a supply of molten metal. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The molten metal injector projects into the holder furnace. The molten metal injector includes a cylinder defining a piston cavity housing a reciprocating piston for pumping the molten metal upward from the holder furnace to the mold cavity. The cylinder and piston are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder or the piston includes a molten metal intake for receiving the molten metal into the piston cavity when the holder furnace contains molten metal. A conduit connects the piston cavity to the mold cavity. A molten metal filter is located in the conduit for filtering the molten metal passing through the conduit during the reciprocating movement of the piston. The molten metal intake may be a valve connected to the cylinder, a gap formed between the piston and an open end of the cylinder, an aperture defined in the sidewall of the cylinder, or a ball check valve incorporated into the piston. A second molten metal filter preferably covers the molten metal intake to the injector.

  18. Molten Metal Treatment by Salt Fluxing with Low Environmental Emissions

    SciTech Connect (OSTI)

    Yogeshwar Sahai

    2007-07-31T23:59:59.000Z

    Abstract: Chlorine gas is traditionally used for fluxing of aluminum melt for removal of alkali and alkaline earth elements. However this results in undesirable emissions of particulate matter and gases such as HCl and chlorine, which are often at unacceptable levels. Additionally, chlorine gas is highly toxic and its handling, storage, and use pose risks to employees and the local community. Holding of even minimal amounts of chlorine necessitates extensive training for all plant employees. Fugitive emissions from chlorine usage within the plant cause accelerated corrosion of plant equipment. The Secondary Aluminum Maximum Achievable Control Technology (MACT) under the Clean Air Act, finalized in March 2000 has set very tough new limits on particulate matter (PM) and total hydrogen chloride emissions from aluminum melting and holding furnaces. These limits are 0.4 and 0.1 lbs per ton of aluminum for hydrogen chloride and particulate emissions, respectively. Assuming new technologies for meeting these limits can be found, additional requirements under the Clean Air Act (Prevention of Significant Deterioration and New Source Review) trigger Best Available Control Technology (BACT) for new sources with annual emissions (net emissions not expressed per ton of production) over specified amounts. BACT currently is lime coated bag-houses for control of particulate and HCl emissions. These controls are expensive, difficult to operate and maintain, and result in reduced American competitiveness in the global economy. Solid salt fluxing is emerging as a viable option for the replacement of chlorine gas fluxing, provided emissions can be consistently maintained below the required levels. This project was a cooperative effort between the Ohio State University and Alcoa to investigate and optimize the effects of solid chloride flux addition in molten metal for alkali impurity and non-metallic inclusion removal minimizing dust and toxic emissions and maximizing energy conservation. In this program, the salt metal interactions were studies and the emissions at laboratory scale at OSU were monitored. The goal of the project was to obtain a fundamental understanding, based on first principles, of the pollutant formation that occurs when the salts are used in furnaces. This information will be used to control process parameters so that emissions are consistently below the required levels. The information obtained in these experiments will be used in industrial furnaces at aluminum plants and which will help in optimizing the process.

  19. Molten metal reactor and method of forming hydrogen, carbon monoxide and carbon dioxide using the molten alkaline metal reactor

    DOE Patents [OSTI]

    Bingham, Dennis N.; Klingler, Kerry M.; Turner, Terry D.; Wilding, Bruce M.

    2012-11-13T23:59:59.000Z

    A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.

  20. Refining of solid ferrous scrap intermingled with copper by using molten aluminum

    SciTech Connect (OSTI)

    Iwase, M. [Kyoto Univ. (Japan). Dept. of Energy Science and Engineering

    1996-12-31T23:59:59.000Z

    A new approach for the removal of copper from solid ferrous scrap has been proposed by the present authors. With this process, solid ferrous scrap intermingled with pure copper is brought into contact with molten aluminum, which dissolved copper preferentially, and is recovered as {l_brace}Al + Cu{r_brace} alloys. After a duration of 30 minutes at temperatures between 963 K and 1,223 K, steel scrap is removed from the bath, resulting in being free of copper contamination.

  1. Electromagnetic confinement for vertical casting or containing molten metal

    DOE Patents [OSTI]

    Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1991-01-01T23:59:59.000Z

    An apparatus and method adapted to confine a molten metal to a region by means of an alternating electromagnetic field. As adapted for use in the present invention, the alternating electromagnetic field given by B.sub.y =(2.mu..sub.o .rho.gy).sup.1/2 (where B.sub.y is the vertical component of the magnetic field generated by the magnet at the boundary of the region; y is the distance measured downward form the top of the region, .rho. is the metal density, g is the acceleration of gravity and .mu..sub.o is the permeability of free space) induces eddy currents in the molten metal which interact with the magnetic field to retain the molten metal with a vertical boudnary. As applied to an apparatus for the continuous casting of metal sheets or rods, metal in liquid form can be continuously introduced into the region defined by the magnetic field, solidified and conveyed away from the magnetic field in solid form in a continuous process.

  2. Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals

    SciTech Connect (OSTI)

    Xingbo Liu; Ever Barbero; Bruce Kang; Bhaskaran Gopalakrishnan; James Headrick; Carl Irwin

    2009-02-06T23:59:59.000Z

    The goal of the project was to extend the lifetime of hardware submerged in molten metal by an order of magnitude and to improve energy efficiency of molten metal handling process. Assuming broad implementation of project results, energy savings in 2020 were projected to be 10 trillion BTU/year, with cost savings of approximately $100 million/year. The project team was comprised of materials research groups from West Virginia University and the Missouri University of Science and Technology formerly University of Missouri – Rolla, Oak Ridge National Laboratory, International Lead and Zinc Research Organization, Secat and Energy Industries of Ohio. Industry partners included six suppliers to the hot dip galvanizing industry, four end-user steel companies with hot-dip Galvanize and/or Galvalume lines, eight refractory suppliers, and seven refractory end-user companies. The results of the project included the development of: (1) New families of materials more resistant to degradation in hot-dip galvanizing bath conditions were developed; (2) Alloy 2020 weld overlay material and process were developed and applied to GI rolls; (3) New Alloys and dross-cleaning procedures were developed for Galvalume processes; (4) Two new refractory compositions, including new anti-wetting agents, were identified for use with liquid aluminum alloys; (5) A new thermal conductivity measurement technique was developed and validated at ORNL; (6) The Galvanizing Energy Profiler Decision Support System (GEPDSS)at WVU; Newly Developed CCW Laser Cladding Shows Better Resistance to Dross Buildup than 316L Stainless Steel; and (7) A novel method of measuring the corrosion behavior of bath hardware materials. Project in-line trials were conducted at Southwire Kentucky Rod and Cable Mill, Nucor-Crawfordsville, Nucor-Arkansas, Nucor-South Carolina, Wheeling Nisshin, California Steel, Energy Industries of Ohio, and Pennex Aluminum. Cost, energy, and environmental benefits resulting from the project are due to: i) a reduced number of process shutdowns to change hardware or lining material, ii) reduced need to produce new hardware or lining material, iii) improved product quality leads to reduced need to remake product or manufacturing of new product, iv) reduction in contamination of melt from degradation of refractory and metallic components, v) elimination of worn hardware will increase efficiency of process, vi) reduced refractory lining deterioration or formation of a less insulating phase, would result in decreased heat loss through the walls. Projected 2015 benefits for the U.S. aluminum industry, assuming 21% market penetration of improved refractory materials, are energy savings of approximately 0.2 trillion BTU/year, cost savings of $2.3 billion/year and carbon reductions of approximately 1.4 billion tons/year. The carbon reduction benefit of the project for the hot-dip galvanize and aluminum industries combined is projected to be approximately 2.2 billion tons/year in 2015. Pathways from research to commercialization were based on structure of the project’s industrial partnerships. These partnerships included suppliers, industrial associations, and end users. All parties were involved in conducting the project including planning and critiquing the trials. Supplier companies such as Pyrotech Metaullics, Stoody, and Duraloy have commercialized products and processes developed on the project.

  3. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOE Patents [OSTI]

    LaCamera, Alfred F. (Trafford, PA)

    2002-11-05T23:59:59.000Z

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  4. Coated metal articles and method of making

    DOE Patents [OSTI]

    Boller, Ernest R. (Van Buren Township, IN); Eubank, Lowell D. (Wilmington, DE)

    2004-07-06T23:59:59.000Z

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  5. Coated Metal Articles and Method of Making

    DOE Patents [OSTI]

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06T23:59:59.000Z

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  6. Molten salt bath circulation design for an electrolytic cell

    DOE Patents [OSTI]

    Dawless, R.K.; LaCamera, A.F.; Troup, R.L.; Ray, S.P.; Hosler, R.B.

    1999-08-17T23:59:59.000Z

    An electrolytic cell for reduction of a metal oxide to a metal and oxygen has an inert anode and an upwardly angled roof covering the inert mode. The angled roof diverts oxygen bubbles into an upcomer channel, thereby agitating a molten salt bath in the upcomer channel and improving dissolution of a metal oxide in the molten salt bath. The molten salt bath has a lower velocity adjacent the inert anode in order to minimize corrosion by substances in the bath. A particularly preferred cell produces aluminum by electrolysis of alumina in a molten salt bath containing aluminum fluoride and sodium fluoride. 4 figs.

  7. Molten salt bath circulation design for an electrolytic cell

    DOE Patents [OSTI]

    Dawless, Robert K. (Monroeville, PA); LaCamera, Alfred F. (Trafford, PA); Troup, R. Lee (Murrysville, PA); Ray, Siba P. (Murrysville, PA); Hosler, Robert B. (Sarver, PA)

    1999-01-01T23:59:59.000Z

    An electrolytic cell for reduction of a metal oxide to a metal and oxygen has an inert anode and an upwardly angled roof covering the inert mode. The angled roof diverts oxygen bubbles into an upcomer channel, thereby agitating a molten salt bath in the upcomer channel and improving dissolution of a metal oxide in the molten salt bath. The molten salt bath has a lower velocity adjacent the inert anode in order to minimize corrosion by substances in the bath. A particularly preferred cell produces aluminum by electrolysis of alumina in a molten salt bath containing aluminum fluoride and sodium fluoride.

  8. Joining of parts via magnetic heating of metal aluminum powders

    DOE Patents [OSTI]

    Baker, Ian

    2013-05-21T23:59:59.000Z

    A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.

  9. Electrodeposition of nickel-aluminum alloys from the aluminum chloride-1-methyl-3-ethylimidazolium chloride room temperature molten salt

    SciTech Connect (OSTI)

    Pitner, W.R.; Hussey, C.L. [Univ. of Mississippi, University, MS (United States). Dept. of Chemistry; Stafford, G.R. [National Inst. of Standards and Technology, Gaithersburg, MD (United States). Materials Science and Engineering Lab.

    1996-01-01T23:59:59.000Z

    The electrodeposition of Ni and Ni-Al alloys on glassy carbon was investigated in the 66.7--33.3 mole percent (m/o) Al chloride-1-methyl-3-ethylimidazolium chloride molten salt containing electrogenerated Ni(II) at 40 C. The electrodeposition of Ni on glassy carbon involves 3-D progressive nucleation on a finite number of active sites with hemispherical diffusion-controlled growth of the nuclei. At potentials slightly more negative than those needed to induce the reduction of Ni(II) to the metal, Al is codeposited with Ni to produce Ni-Al alloys. Controlled-potential and controlled-current experiments revealed that it is possible to produce alloy deposits containing up to approximately 40 atomic percent (a/o) Al under conditions that circumvent the bulk deposition of Al. The Al content of the Ni-Al deposit was found to vary linearly with the deposition potential but nonlinearly with the current density. The electrodeposited Ni-Al alloys are thermodynamically unstable with respect to Ni(II), i.e., immersion of the alloy deposit in melt containing Ni(II) under open-circuit conditions leads to a reduction in the Al content of the alloy. The mechanism of alloy formation appears to involve underpotential deposition of Al on the developing Ni deposit; however, alloy formation must be kinetically hindered because the Al content is always less than predicted from theoretical considerations. Ni-Al alloys produced at 0.30 V in melt containing Ni(II) and 20% (w/w) benzene as a cosolvent contained about 15 a/o Ni and were of high quality with a disordered fcc structure, but alloys produced at more negative potentials had the visual appearance of a loosely adherent, finely divided, black powder and were heavily contaminated with chloride, probably as a result of the occlusion of the molten salt solvent by the dendritic alloy deposit during deposit growth.

  10. Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

    E-Print Network [OSTI]

    Sadoway, Donald Robert

    regolith at 1600 ºC was investigated. Oxygen gas at the anode was generated concomitantly with productionDirect Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon A Center, Florida 32899, USA The feasibility of producing oxygen by direct electrolysis of molten lunar

  11. E-Print Network 3.0 - aluminum metal matrix Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Discontinuously reinforced aluminum composites, Nanophase aluminum alloys, Bulk metallic glasses... of Missouri 1993 Young Metallurgist Award from the Indian...

  12. Apparatus and Method for Increasing the Diameter of Metal Alloy Wires Within a Molten Metal Pool

    DOE Patents [OSTI]

    Hartman, Alan D.; Argetsinger, Edward R.; Hansen, Jeffrey S.; Paige, Jack I.; King, Paul E.; Turner, Paul C.

    2002-01-29T23:59:59.000Z

    In a dip forming process the core material to be coated is introduced directly into a source block of coating material eliminating the need for a bushing entrance component. The process containment vessel or crucible is heated so that only a portion of the coating material becomes molten, leaving a solid portion of material as the entrance port of, and seal around, the core material. The crucible can contain molten and solid metals and is especially useful when coating core material with reactive metals. The source block of coating material has been machined to include a close tolerance hole of a size and shape to closely fit the core material. The core material moves first through the solid portion of the source block of coating material where the close tolerance hole has been machined, then through a solid/molten interface, and finally through the molten phase where the diameter of the core material is increased. The crucible may or may not require water-cooling depending upon the type of material used in crucible construction. The system may operate under vacuum, partial vacuum, atmospheric pressure, or positive pressure depending upon the type of source material being used.

  13. Apparatus and method for increasing the diameter of metal alloy wires within a molten metal pool

    DOE Patents [OSTI]

    Hartman, Alan D. (Albany, OR); Argetsinger, Edward R. (Albany, OR); Hansen, Jeffrey S. (Corvallis, OR); Paige, Jack I. (Albany, OR); King, Paul E. (Corvallis, OR); Turner, Paul C. (Independence, OR)

    2002-01-29T23:59:59.000Z

    In a dip forming process the core material to be coated is introduced directly into a source block of coating material eliminating the need for a bushing entrance component. The process containment vessel or crucible is heated so that only a portion of the coating material becomes molten, leaving a solid portion of material as the entrance port of, and seal around, the core material. The crucible can contain molten and solid metals and is especially useful when coating core material with reactive metals. The source block of coating material has been machined to include a close tolerance hole of a size and shape to closely fit the core material. The core material moves first through the solid portion of the source block of coating material where the close tolerance hole has been machined, then through a solid/molten interface, and finally through the molten phase where the diameter of the core material is increased. The crucible may or may not require water-cooling depending upon the type of material used in crucible construction. The system may operate under vacuum, partial vacuum, atmospheric pressure, or positive pressure depending upon the type of source material being used.

  14. Production of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide

    E-Print Network [OSTI]

    Sadoway, Donald Robert

    on the moon and on Mars for the generation of oxygen along with the production of structural metalsProduction of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide) is the electrolytic decomposition of a metal oxide, most preferably into liquid metal and oxygen gas. The successful

  15. Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing a ferromagnetic dam

    DOE Patents [OSTI]

    Praeg, W.F.

    1997-02-11T23:59:59.000Z

    An apparatus is disclosed for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and a ferromagnetic dam. The magnetic field and the ferromagnetic dam contain the molten metal from leaking out side portions of the open side of the containment structure. 25 figs.

  16. Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing low reluctance rims

    DOE Patents [OSTI]

    Praeg, Walter F. (Palos Park, IL)

    1999-01-01T23:59:59.000Z

    A method and apparatus for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and rollers including low reluctance rim structures. The magnetic field and the rollers help contain the molten metal from leaking out of the containment structure.

  17. Quaternary Germanides Formed in Molten Aluminum: Tb2NiAl4Ge2 and Ce2NiAl6-xGe4-y (x 0.24, y 1.34)

    E-Print Network [OSTI]

    Trikalitis, Pantelis N.

    Quaternary Germanides Formed in Molten Aluminum: Tb2NiAl4Ge2 and Ce2NiAl6-xGe4-y (x 0.24, y 1 gebildete quaternäre Germanide: Tb2NiAl4Ge2 und Ce2NiAl6-xGe4-y (x 0.24, y 1.34) Inhaltsübersicht. Die ebenfalls die Introduction The use of metal fluxes in exploratory synthesis presents significant synthetic

  18. Electrolyte treatment for aluminum reduction

    DOE Patents [OSTI]

    Brown, Craig W. (Seattle, WA); Brooks, Richard J. (Seattle, WA); Frizzle, Patrick B. (Seattle, WA); Juric, Drago D. (Bulleen, AU)

    2002-01-01T23:59:59.000Z

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  19. Rapid substitution of gold for aluminum metallization on integrated circuits

    SciTech Connect (OSTI)

    Krasopoulos, A.V. [Washington State Univ., Pullman, WA (United States). Dept. of Chemical Engineering; Li, J.; Josowicz, M.; Janata, J. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-03-01T23:59:59.000Z

    A rapid procedure for substitution of gold for aluminum metallization on integrated solid-state circuits, such as solid-state chemical multisensor chips, has been developed. The final product consists of original aluminum overlaid with nickel and gold, both deposited by an electroless process. The final metallization is chemically inert and the resistance of the contacts remains ohmic and unchanged from the original value. The substitution can be performed either at the wafer or at the chip level. After the plasma etching, the metallization process takes only 25 min.

  20. Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

    DOE Patents [OSTI]

    Cassano, Anthony A. (Allentown, PA)

    1985-01-01T23:59:59.000Z

    A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs.

  1. Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

    DOE Patents [OSTI]

    Cassano, A.A.

    1985-07-02T23:59:59.000Z

    A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs. 3 figs.

  2. Freezing controlled penetration of molten metals flowing through stainless steel tubes

    SciTech Connect (OSTI)

    Sienicki, J.J.; Spencer, B.W.; Vetter, D.L.; Wesel, R.H.

    1985-01-01T23:59:59.000Z

    The freezing controlled penetration potential of molten metals flowing within stainless steel structure is important to the safety assessment of hypothetical severe accidents in liquid metal reactors. A series of scoping experiments has been performed in which molten stainless steel and nickel at various initial temperatures and driving pressures were injected downward and upward into 6.4 and 3.3 mm ID stainless steel tubes filled with argon gas and initially at room temperature. In all tests, there was no evidence that the solid tube wall was wetted by the molten metals. The penetration phenomena are markedly different for downward versus upward injections. The dependency upon tube orientation is explained in terms of the absence of wetting. Complete plugs were formed in all experiments halting the continued injection of melt. Calculations with a fluid dynamics/heat transfer computer code show that the injected masses limited by plugging are consistent with freezing through the growth of a stable solidified layer (crust) of metal upon the solid tube wall. 23 refs., 5 figs., 2 tabs.

  3. Electromagnetic confinement and movement of thin sheets of molten metal

    DOE Patents [OSTI]

    Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1990-01-01T23:59:59.000Z

    An apparatus capable of producing a combination of magnetic fields that can retain a metal in liquid form in a region having a smooth vertical boundary including a levitation magnet that produces low frequency magnetic field traveling waves to retain the metal and a stabilization magnet that produces a high frequency magnetic field to produce a smooth vertical boundary. As particularly adapted to the casting of solid metal sheets, a metal in liquid form can be continuously fed into one end of the confinement region produced by the levitation and stabilization magnets and removed in solid form from the other end of confinement region. An additional magnet may be included for support at the edges of the confinement region where eddy currents loop.

  4. Degassing of molten alloys with the assistance of ultrasonic vibration

    DOE Patents [OSTI]

    Han, Qingyou (Knoxville, TN); Xu, Hanbing (Knoxville, TN); Meek, Thomas T. (Knoxville, TN)

    2010-03-23T23:59:59.000Z

    An apparatus and method are disclosed in which ultrasonic vibration is used to assist the degassing of molten metals or metal alloys thereby reducing gas content in the molten metals or alloys. High-intensity ultrasonic vibration is applied to a radiator that creates cavitation bubbles, induces acoustic streaming in the melt, and breaks up purge gas (e.g., argon or nitrogen) which is intentionally introduced in a small amount into the melt in order to collect the cavitation bubbles and to make the cavitation bubbles survive in the melt. The molten metal or alloy in one version of the invention is an aluminum alloy. The ultrasonic vibrations create cavitation bubbles and break up the large purge gas bubbles into small bubbles and disperse the bubbles in the molten metal or alloy more uniformly, resulting in a fast and clean degassing.

  5. Method and apparatus for removal of gaseous, liquid and particulate contaminants from molten metals

    DOE Patents [OSTI]

    Hobson, David O. (Oak Ridge, TN); Alexeff, Igor (Oak Ridge, TN); Sikka, Vinod K. (Clinton, TN)

    1988-01-01T23:59:59.000Z

    Method and apparatus for removal of nonelectrically-conducting gaseous, liquid, and particulate contaminants from molten metal compositions by applying a force thereto. The force (commonly referred to as the Lorentz Force) exerted by simultaneous application of an electric field and a magnetic field on a molten conductor causes an increase, in the same direction as the force, in the apparent specific gravity thereof, but does not affect the nonconducting materials. This difference in apparent densities cause the nonconducting materials to "float" in the opposite direction from the Lorentz Force at a rapid rate. Means are further provided for removal of the contaminants and prevention of stirring due to rotational forces generated by the applied fields.

  6. E-Print Network 3.0 - aluminum gas metal Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    about 10 ppm aluminum. The basis for inclusion of aluminum and other trace metals (e.g.. copper. manga... energy-intensive products such as am- monia or ... Source: NOAA Marine...

  7. E-Print Network 3.0 - acoustic molten metal Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    rock analogue. J. Geophys. Res... papers on a new model for grain boundary- diffusion creep in partially molten rocks. The broad aim... molten rocks (Takei, 1998). Thus, the...

  8. Stability diagrams for fourfold coordination of polyvalent metal ions in molten mixtures of halide salts

    SciTech Connect (OSTI)

    Akdeniz, Z. (International Centre for Theoretical Physics, Trieste (Italy) Istanbul Univ. (Turkey). Dept. of Physics); Tosi, M.P. (Trieste Univ. (Italy). Dipt. di Fisica Teorica Argonne National Lab., IL (USA))

    1988-11-01T23:59:59.000Z

    The stability of local fourfold coordination for divalent and trivalent metal ions in liquid mixtures of polyvalent metal halides and alkali halides is classified by means of structural coordinates obtained from properties of the elements. In parallel with earlier classifications of compound crystal structures and molecular shapes, the elemental properties are taken from first-principles calculations of valence electron orbitals in atoms, in the form of (i) the nodal radii of Andreoni, Baldereschi and Guizzetti or (ii) the pseudopotential radii or Zunger and Cohen. As a third alternative a classification based on Pettifor's phenomenological chemical scale of the elements is also considered. The alternative structural classification schemes that are developed from these elemental properties are generally successfully in distinguishing molten mixtures in which the available experimental evidence indicates long-lived fourfold coordination of polyvalent metal ions. In addition, Pettifor's chemical scale scheme is useful in sorting out finer details of local coordination in the liquid state. 3 figs., 71 refs.

  9. A survey of foundries that cast red brass products to ascertain an effective pouring rate of molten metal

    E-Print Network [OSTI]

    Tom, Ronald Kee

    1974-01-01T23:59:59.000Z

    A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFPECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Submitted to the Graduate College of Texas A&M University in partial fulfillment of the requirement... for the degree of MASTER OF SCIENCE May 1974 Major Subject: Industrial Technology A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFFECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Approved as to style and content by...

  10. Solidification of Aluminum Alloys Edited by TMS (The Minerals, Metals & Materials Society), 2004

    E-Print Network [OSTI]

    Zabaras, Nicholas J.

    Solidification of Aluminum Alloys Edited by TMS (The Minerals, Metals & Materials Society), 2004 Modeling the Effects of Mold Topography on Aluminum Cast Surfaces Lijian Tan1 , Nicholas Zabaras1 1 14853, USA Keywords: Aluminum Solidification; Mold topography; Cast Surfaces Abstract The air

  11. Electrolytic Cell For Production Of Aluminum From Alumina

    DOE Patents [OSTI]

    Bradford, Donald R (Underwood, WA); Barnett, Robert J. (Goldendale, WA); Mezner, Michael B. (Sandy, OR)

    2004-11-02T23:59:59.000Z

    An electrolytic cell for producing aluminum from alumina having a reservoir for collecting molten aluminum remote from the electrolysis.

  12. Steel and Aluminum Energy Conservation and Technology Competitiveness Act of 1988: Annual report of the metals initiative for fiscal year 1996

    SciTech Connect (OSTI)

    NONE

    1998-01-01T23:59:59.000Z

    This annual report has been prepared for the President and Congress describing the activities carried out under the Steel and Aluminum Energy Conservation and Technology Competitiveness Act of 1988, commonly referred to as the Metals Initiative. The Act has the following purposes: (1) increase energy efficiency and enhance the competitiveness of the American steel, aluminum, and copper industries; and (2) continue research and development efforts begun under the U.S. Department of Energy (DOE) program known as the Steel Initiative. These activities are detailed in a subsequent section. Other sections describe the appropriation history, the distribution of funds through fiscal year 1996, and the estimated funds necessary to continue projects through fiscal year 1997. The Metals Initiative supported four research and development projects with the U.S. Steel industry: (1) steel plant waste oxide recycling and resource recovery by smelting, (2) electrochemical dezincing of steel scrap, (3) rapid analysis of molten metals using laser-produced plasmas, and (4) advanced process control. There are three Metals Initiative projects with the aluminum industry: (1) evaluation of TiB2-G cathode components, (2) energy efficient pressure calciner, and (3) spray forming of aluminum. 1 tab.

  13. Creep resistant, metal-coated LiFeO.sub.2 anodes for molten carbonated fuel cells

    DOE Patents [OSTI]

    Khandkar, Ashok C. (Salt Lake City, UT)

    1994-01-01T23:59:59.000Z

    A porous, creep-resistant, metal-coated, LiFeO.sub.2 ceramic electrode for fuel cells is disclosed. The electrode is particularly useful for molten carbonate fuel cells (MCFC) although it may have utilities in solid oxide fuel cells (SOFC) as well.

  14. Creep resistant, metal-coated LiFeO[sub 2] anodes for molten carbonated fuel cells

    DOE Patents [OSTI]

    Khandkar, A.C.

    1994-08-23T23:59:59.000Z

    A porous, creep-resistant, metal-coated, LiFeO[sub 2] ceramic electrode for fuel cells is disclosed. The electrode is particularly useful for molten carbonate fuel cells (MCFC) although it may have utilities in solid oxide fuel cells (SOFC) as well. 11 figs.

  15. Molten salt extraction process for the recovery of valued transition metals from land-based and deep-sea minerals

    DOE Patents [OSTI]

    Maroni, V.A.; von Winbush, S.

    1987-05-01T23:59:59.000Z

    A process for extracting transition metals and particularly cobalt and manganese together with iron, copper and nickel from low grade ores (including ocean-floor nodules) by converting the metal oxides or other compositions to chlorides in a molten salt, and subsequently using a combination of selective distillation at temperatures below about 500/degree/C, electrolysis at a voltage not more negative that about /minus/1.5 volt versus Ag/AgCl, and precipitation to separate the desired manganese and cobalt salts from other metals and provide cobalt and manganese in metallic forms or compositions from which these metals may be more easily recovered.

  16. Method for inhibiting alkali metal corrosion of nickel-containing alloys

    DOE Patents [OSTI]

    DeVan, Jackson H. (Oak Ridge, TN); Selle, James E. (Westminster, CO)

    1983-01-01T23:59:59.000Z

    Structural components of nickel-containing alloys within molten alkali metal systems are protected against corrosion during the course of service by dissolving therein sufficient aluminum, silicon, or manganese to cause the formation and maintenance of a corrosion-resistant intermetallic reaction layer created by the interaction of the molten metal, selected metal, and alloy.

  17. Interaction of an aluminum atom with a closed subshell metal atom: Spectroscopic analysis of AlZn

    E-Print Network [OSTI]

    Morse, Michael D.

    Interaction of an aluminum atom with a closed subshell metal atom: Spectroscopic analysis of Al-block main group element, aluminum, and the 3d series of transi- tion metal atoms. Although the bonding in Al

  18. Investigation on Aluminum-Based Amorphous Metallic Glass as New Anode Material in Lithium Ion Batteries

    E-Print Network [OSTI]

    Meng, Shirley Y.

    Aluminum based amorphous metallic glass powders were produced and tested as the anode materials for the lithium ion rechargeable batteries. Ground Al??Ni₁?La₁? was found to have a ...

  19. Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

    E-Print Network [OSTI]

    Sirk, Aislinn H.

    The feasibility of producing oxygen by direct electrolysis of the molten lunar regolith at 1600 C was investigated and the generation of usable oxygen gas at the anode and concomitant production of iron and silicon at the ...

  20. Conductivity measurements of molten metal oxides and their evaluation in a Direct Carbon Fuel Cell (DCFC)

    E-Print Network [OSTI]

    Yarlagadda, Venkata Raviteja

    2011-09-08T23:59:59.000Z

    ABSTRACT Since Direct Carbon Fuel Cell (DCFC) technology is in a beginning stage, emphasis should be laid on addressing the fundamental aspects. A molten electrolyte is required to facilitate ionic contact between solid ...

  1. Influence of Aluminum Content on Grain Refinement and Strength of AZ31 Magnesium GTA Weld Metal

    SciTech Connect (OSTI)

    Babu, N. Kishore [Singapore Institute of Manufacturing Technology; Cross, Carl E. [Los Alamos National Laboratory

    2012-06-28T23:59:59.000Z

    The goal is to characterize the effect of Al content on AZ31 weld metal, the grain size and strength, and examine role of Al on grain refinement. The approach is to systematically vary the aluminum content of AZ31 weld metal, Measure average grain size in weld metal, and Measure cross-weld tensile properties and hardness. Conclusions are that: (1) increased Al content in AZ31 weld metal results in grain refinement Reason: higher undercooling during solidification; (2) weld metal grain refinement resulted in increased strength & hardness Reason: grain boundary strengthening; and (3) weld metal strength can be raised to wrought base metal levels.

  2. Interfacial tension between aluminum and chloride-fluoride melts

    SciTech Connect (OSTI)

    Silny, A. [Slovak Academy of Sciences, Bratislava (Slovakia). Inst. of Inorganic Chemistry] [Slovak Academy of Sciences, Bratislava (Slovakia). Inst. of Inorganic Chemistry; Utigard, T.A. [Univ. of Toronto, Ontario (Canada). Dept. of Metallurgy and Materials Science] [Univ. of Toronto, Ontario (Canada). Dept. of Metallurgy and Materials Science

    1996-11-01T23:59:59.000Z

    Scrap and recycled aluminum have to be remelted and refined before being made into useful new products. This often involves melting the aluminum under a molten salt cover in order to prevent oxidation and to enhance the coalescence and recovery of the molten metal. A technique was developed for the measurement of the interfacial tension between liquid metals and molten salts at elevated temperatures. The technique is based on the measurement of the capillary depression occurring when a capillary, which is moved vertically down through the molten salt layer, passes through the salt/metal interface. The depression is measured by simultaneous video recording of the immersion height of the alumina capillary and the position of a liquid meniscus in a horizontal tube connected to the alumina capillary. The interfacial tension was measured for (a) aluminum and an equimolar melt of NaCl + KCl with several salt additions at 1,000 K, (b) aluminum and NaCl + NaF at 1,123 K, and (c) aluminum and NaCl + KF at 1,123 K. It was found that the interfacial tension decreases with increasing amount of NaF, increases with the increasing amount of MgCl{sub 2} additions, remains unchanged with AlF{sub 3} additions, and slightly decreases with the addition of MgF{sub 2} and Na{sub 3}AlF{sub 6}.

  3. Doping-induced metal-insulator transition in aluminum-doped 4H silicon P. Achatz,1,2,a

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Doping-induced metal-insulator transition in aluminum-doped 4H silicon carbide P. Achatz,1,2,a J an experimental determination of the doping-induced metal-insulator transition in aluminum-doped 4H silicon concentration lying between 6.4 and 8.7 1020 cm-3 for the metal-insulator transition in these epilayers grown

  4. Effect of contact metals on the piezoelectric properties of aluminum nitride thin films

    SciTech Connect (OSTI)

    Harman, J.P.; Kabulski, A. (West Virginia U., Morgantown, WV); Pagan, V.R. (West Virginia U., Morgantown, WV); Famouri, K. (West Virginia U., Morgantown, WV); Kasarla, K.R.; Rodak, L.E. (West Virginia U., Morgantown, WV); Hensel, J.P.; Korakakis, D.

    2008-07-01T23:59:59.000Z

    The converse piezoelectric response of aluminum nitride evaluated using standard metal insulator semiconductor structures has been found to exhibit a linear dependence on the work function of the metal used as the top electrode. The apparent d33 of the 150–1100 nm films also depends on the dc bias applied to the samples.

  5. Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Ramsey, Philip B. (Livermore, CA); Juntz, Robert S. (Hayward, CA)

    1995-01-01T23:59:59.000Z

    An improved method for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite's high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding.

  6. Aluminum-Catalyzed Intramolecular Hydroamination of Aminoalkenes

    E-Print Network [OSTI]

    Koller, Juergen

    2011-01-01T23:59:59.000Z

    Aluminum-catalyzed intramolecular hydroamination ofgroup 13 metals such as aluminum are exceedingly inexpensive

  7. Thermal Analysis of Surrogate Simulated Molten Salts with Metal Chloride Impurities for Electrorefining Used Nuclear Fuel

    SciTech Connect (OSTI)

    Toni Y. Gutknecht; Guy L. Fredrickson; Vivek Utgikar

    2012-04-01T23:59:59.000Z

    This project is a fundamental study to measure thermal properties (liquidus, solidus, phase transformation, and enthalpy) of molten salt systems of interest to electrorefining operations, which are used in both the fuel cycle research & development mission and the spent fuel treatment mission of the Department of Energy. During electrorefining operations the electrolyte accumulates elements more active than uranium (transuranics, fission products and bond sodium). The accumulation needs to be closely monitored because the thermal properties of the electrolyte will change as the concentration of the impurities increases. During electrorefining (processing techniques used at the Idaho National Laboratory to separate uranium from spent nuclear fuel) it is important for the electrolyte to remain in a homogeneous liquid phase for operational safeguard and criticality reasons. The phase stability of molten salts in an electrorefiner may be adversely affected by the buildup of fission products in the electrolyte. Potential situations that need to be avoided are: (i) build up of fissile elements in the salt approaching the criticality limits specified for the vessel (ii) freezing of the salts due to change in the liquidus temperature and (iii) phase separation (non-homogenous solution) of elements. The stability (and homogeneity) of the phases can potentially be monitored through the thermal characterization of the salts, which can be a function of impurity concentration. This work describes the experimental results of typical salts compositions, consisting of chlorides of strontium, samarium, praseodymium, lanthanum, barium, cerium, cesium, neodymium, sodium and gadolinium (as a surrogate for both uranium and plutonium), used in the processing of used nuclear fuels. Differential scanning calorimetry was used to analyze numerous salt samples providing results on the thermal properties. The property of most interest to pyroprocessing is the liquidus temperature. It was previously known the liquidus temperature of the molten salt would change as spent fuel is processed through the Mk-IV electrorefiner. However, the extent of the increase in liquidus temperature was not known. This work is first of its kind in determining thermodynamic properties of a molten salt electrolyte containing transuranics, fission products and bond sodium. Experimental data concluded that the melting temperature of the electrolyte will become greater than the operating temperature of the Mk-IV ER during current fuel processing campaigns. Collected data also helps predict when the molten salt electrolyte will no longer be able to support electrorefining operations.

  8. Boron-carbide-aluminum and boron-carbide-reactive metal cermets

    DOE Patents [OSTI]

    Halverson, Danny C. (Manteca, CA); Pyzik, Aleksander J. (Seattle, WA); Aksay, Ilhan A. (Seattle, WA)

    1986-01-01T23:59:59.000Z

    Hard, tough, lightweight boron-carbide-reactive metal composites, particularly boron-carbide-aluminum composites, are produced. These composites have compositions with a plurality of phases. A method is provided, including the steps of wetting and reacting the starting materials, by which the microstructures in the resulting composites can be controllably selected. Starting compositions, reaction temperatures, reaction times, and reaction atmospheres are parameters for controlling the process and resulting compositions. The ceramic phases are homogeneously distributed in the metal phases and adhesive forces at ceramic-metal interfaces are maximized. An initial consolidation step is used to achieve fully dense composites. Microstructures of boron-carbide-aluminum cermets have been produced with modulus of rupture exceeding 110 ksi and fracture toughness exceeding 12 ksi.sqroot.in. These composites and methods can be used to form a variety of structural elements.

  9. Controlled temperature expansion in oxygen production by molten alkali metal salts

    DOE Patents [OSTI]

    Erickson, D.C.

    1985-06-04T23:59:59.000Z

    A continuous process is set forth for the production of oxygen from an oxygen containing gas stream, such as air, by contacting a feed gas stream with a molten solution of an oxygen acceptor to oxidize the acceptor and cyclically regenerating the oxidized acceptor by releasing oxygen from the acceptor wherein the oxygen-depleted gas stream from the contact zone is treated sequentially to temperature reduction by heat exchange against the feed stream so as to condense out entrained oxygen acceptor for recycle to the process, combustion of the gas stream with fuel to elevate its temperature and expansion of the combusted high temperature gas stream in a turbine to recover power. 1 fig.

  10. Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets

    DOE Patents [OSTI]

    Makowiecki, D.M.; Ramsey, P.B.; Juntz, R.S.

    1995-07-04T23:59:59.000Z

    An improved method is disclosed for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite`s high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding. 11 figs.

  11. Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report

    SciTech Connect (OSTI)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01T23:59:59.000Z

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  12. Development of metal-coated ceramic anodes for molten carbonate fuel cells

    SciTech Connect (OSTI)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01T23:59:59.000Z

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  13. A Feasibility Study of Steelmaking by Molten Oxide Electrolysis (TRP9956)

    SciTech Connect (OSTI)

    Donald R. Sadoway; Gerbrand Ceder

    2009-12-31T23:59:59.000Z

    Molten oxide electrolysis (MOE) is an extreme form of molten salt electrolysis, a technology that has been used to produce tonnage metals for over 100 years - aluminum, magnesium, lithium, sodium and the rare earth metals specifically. The use of carbon-free anodes is the distinguishing factor in MOE compared to other molten salt electrolysis techniques. MOE is totally carbon-free and produces no CO or CO2 - only O2 gas at the anode. This project is directed at assessing the technical feasibility of MOE at the bench scale while determining optimum values of MOE operating parameters. An inert anode will be identified and its ability to sustain oxygen evalution will be demonstrated.

  14. Aluminum/alkaline earth metal composites and method for producing

    DOE Patents [OSTI]

    Russell, Alan M; Anderson, Iver E; Kim, Hyong J; Freichs, Andrew E

    2014-02-11T23:59:59.000Z

    A composite is provided having an electrically conducting Al matrix and elongated filaments comprising Ca and/or Sr and/or Ba disposed in the matrix and extending along a longitudinal axis of the composite. The filaments initially comprise Ca and/or Sr and/or Ba metal or allow and then may be reacted with the Al matrix to form a strengthening intermetallic compound comprising Al and Ca and/or Sr and/or Ba. The composite is useful as a long-distance, high voltage power transmission conductor.

  15. Influence of Alloy and Solidification Parameters on Grain Refinement in Aluminum Weld Metal due to Inoculation

    SciTech Connect (OSTI)

    Schempp, Philipp [BAM, Germany; Tang, Z. [BIAS, Germany; Cross, Carl E. [Los Alamos National Laboratory; Seefeld, T. [BIAS, Germany; Pittner, A. [BAM, Germany; Rethmeier, M. [BAM, Germany

    2012-06-28T23:59:59.000Z

    The goals are: (1) Establish how much Ti/B grain refiner is need to completely refine aluminum weld metal for different alloys and different welding conditions; (2) Characterize how alloy composition and solidification parameters affect weld metal grain refinement; and (3) Apply relevant theory to understand observed behavior. Conclusions are: (1) additions of Ti/B grain refiner to weld metal in Alloys 1050, 5083, and 6082 resulted in significant grain refinement; (2) grain refinement was more effective in GTAW than LBW, resulting in finer grains at lower Ti content - reason is limited time available for equiaxed grain growth in LBW (inability to occlude columnar grain growth); (3) welding travel speed did not markedly affect grain size within GTAW and LBW clusters; and (4) application of Hunt CET analysis showed experimental G to be on the order of the critical G{sub CET}; G{sub CET} was consistently higher for GTAW than for LBW.

  16. Corrosion performance of ferrous and refractory metals in molten salts under reducing conditions

    SciTech Connect (OSTI)

    Indacochea, J.E.; Smith, J.L.; Litko, K.R.; Karell, E.J. [Argonne National Laboratory, Chemical Technology Division, Building 205, 9700 South Cass Avenue, Argonne, Illinois 60439-4837 (United States)

    1999-05-01T23:59:59.000Z

    A lithium reduction technique to condition spent fuel for disposal has been developed at the Argonne National Laboratory. There is a need to ensure adequate vessel longevity through corrosion testing and, if necessary, materials development. Several ferrous alloys and tantalum specimens were submitted to a corrosion test at 725&hthinsp;{degree}C for thirty days in an argon atmosphere, using a lithium-chloride salt saturated with lithium metal and containing small amounts of lithium oxide and lithium nitride. The samples did not show dimensional or weight change, nor could corrosion attack be detected metallographically. The lithium-saturated salt system did not show any behavior similar to that of liquid lithium corrosion. From testing in other gas compositions, it appears that the presence of oxygen in the system is necessary to produce severe corrosion. {copyright} {ital 1999 Materials Research Society.}

  17. 3d transition metal impurities in aluminum: A first-principles study M. Mantina, S. L. Shang, Y. Wang, L. Q. Chen, and Z. K. Liu

    E-Print Network [OSTI]

    Chen, Long-Qing

    3d transition metal impurities in aluminum: A first-principles study M. Mantina, S. L. Shang, Y September 2009; published 18 November 2009 In this work, appropriate description of interactions of 3d transition metals in aluminum Al-3d is attained from first-principles using LDA+U potential within density

  18. Aluminum Carbothermic Technology

    SciTech Connect (OSTI)

    Bruno, Marshall J.

    2005-03-31T23:59:59.000Z

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major accomplishments for the program include definition of the system thermo-chemistry, demonstration of reactor stage 1, development of reactor stage 2 critical components in a 500 kW module, experimental determination of the vapor recovery reactor fundamentals, detailed design and installation of an advanced stage 1/vapor recovery reactor, feasibility of efficient separation of Al-C metal alloy product, updated capital and operating cost estimates, and development of computer models for all steps of the Advanced Reactor Process.

  19. Boron-carbide-aluminum and boron-carbide-reactive metal cermets. [B/sub 4/C-Al

    DOE Patents [OSTI]

    Halverson, D.C.; Pyzik, A.J.; Aksay, I.A.

    1985-05-06T23:59:59.000Z

    Hard, tough, lighweight boron-carbide-reactive metal composites, particularly boron-carbide-aluminum composites, are produced. These composites have compositions with a plurality of phases. A method is provided, including the steps of wetting and reacting the starting materials, by which the microstructures in the resulting composites can be controllably selected. Starting compositions, reaction temperatures, reaction times, and reaction atmospheres are parameters for controlling the process and resulting compositions. The ceramic phases are homogeneously distributed in the metal phases and adhesive forces at ceramic-metal interfaces are maximized. An initial consolidated step is used to achieve fully dense composites. Microstructures of boron-carbide-aluminum cermets have been produced with modules of rupture exceeding 110 ksi and fracture toughness exceeding 12 ksi..sqrt..in. These composites and methods can be used to form a variety of structural elements.

  20. Metal binding in an aluminum based metal-organic framework for carbon

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr May Jun Jul(Summary)morphinanInformation Desert Southwest Regionat Cornell Batteries & Fuel Cells In ThisMetal Mechanisms

  1. Aluminum Nitride Micro-Channels Grown via Metal Organic Vapor Phase Epitaxy for MEMs Applications

    SciTech Connect (OSTI)

    Rodak, L.E.; Kuchibhatla, S.; Famouri, P.; Ting, L.; Korakakis, D.

    2008-01-01T23:59:59.000Z

    Aluminum nitride (AlN) is a promising material for a number of applications due to its temperature and chemical stability. Furthermore, AlN maintains its piezoelectric properties at higher temperatures than more commonly used materials, such as Lead Zirconate Titanate (PZT) [1, 2], making AlN attractive for high temperature micro and nanoelectromechanical (MEMs and NEMs) applications including, but not limited to, high temperature sensors and actuators, micro-channels for fuel cell applications, and micromechanical resonators. This work presents a novel AlN micro-channel fabrication technique using Metal Organic Vapor Phase Epitaxy (MOVPE). AlN easily nucleates on dielectric surfaces due to the large sticking coefficient and short diffusion length of the aluminum species resulting in a high quality polycrystalline growth on typical mask materials, such as silicon dioxide and silicon nitride [3,4]. The fabrication process introduced involves partially masking a substrate with a silicon dioxide striped pattern and then growing AlN via MOVPE simultaneously on the dielectric mask and exposed substrate. A buffered oxide etch is then used to remove the underlying silicon dioxide and leave a free standing AlN micro-channel. The width of the channel has been varied from 5 ìm to 110 ìm and the height of the air gap from 130 nm to 800 nm indicating the stability of the structure. Furthermore, this versatile process has been performed on (111) silicon, c-plane sapphire, and gallium nitride epilayers on sapphire substrates. Reflection High Energy Electron Diffraction (RHEED), Atomic Force Microscopy (AFM), and Raman measurements have been taken on channels grown on each substrate and indicate that the substrate is influencing the growth of the AlN micro-channels on the SiO2 sacrificial layer.

  2. Controlled polarity of sputter-deposited aluminum nitride on metals observed by aberration corrected scanning transmission electron microscopy

    SciTech Connect (OSTI)

    Harumoto, T. [Department of Metallurgy and Ceramics Science, Tokyo Institute of Technology, 2-12-1-S8-6 O-okayama, Meguro-ku, Tokyo 152-8552 (Japan); Department of Materials Science and Technology, Tokyo University of Science, 2641 Yamazaki, Noda, Chiba 278-8510 (Japan); Sannomiya, T.; Matsukawa, Y.; Muraishi, S.; Shi, J.; Nakamura, Y. [Department of Metallurgy and Ceramics Science, Tokyo Institute of Technology, 2-12-1-S8-6 O-okayama, Meguro-ku, Tokyo 152-8552 (Japan); Sawada, H. [Japan Electron Optics Laboratory (JEOL) Ltd., 3-1-2 Musashino, Akishima, Tokyo 196-8558 (Japan); Tanaka, T.; Tanishiro, Y.; Takayanagi, K. [Department of Physics, Tokyo Institute of Technology, 2-12-1-H-51 O-okayama, Meguro-ku, Tokyo 152-8551 (Japan)

    2013-02-28T23:59:59.000Z

    The polarity determination process of sputter-deposited aluminum nitride (AlN) on metals has been analyzed using aberration corrected atomic resolution scanning transmission electron microscope. Direct growth of c-axis orientated AlN on face centered cubic metals (fcc) (111) with the local epitaxy has been observed, and the polarity was determined at the AlN/metal interface. We found that the AlN polarity can be controlled by the base metal layer: N-polarity AlN grows on Pt(111) while Al-polarity AlN forms on Al(111). Based on these results, the growth mechanism of AlN on metals is discussed.

  3. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    SciTech Connect (OSTI)

    Weiss, David C. [Eck Industreis, Inc.] [Eck Industreis, Inc.; Gegal, Gerald A.

    2014-04-15T23:59:59.000Z

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  4. aluminum alloy produced: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    for silicon metal comes primarily from the aluminum and chemical industries. Domestic secondary aluminum production--the primary materials source for aluminum-silicon alloys--was...

  5. Development of a novel scintillation-trigger detector for the MTV experiment using aluminum-metallized film tapes

    E-Print Network [OSTI]

    S. Tanaka; S. Ozaki; Y. Sakamoto; R. Tanuma; T. Yoshida; J. Murata

    2014-03-13T23:59:59.000Z

    A new type of a trigger-scintillation counter array designed for the MTV experiment at TRIUMF-ISAC has been developed, which uses aluminum-metallized film tape for wrapping to achieve the required assembling precision of $\\pm$0.5 mm. The MTV experiment uses a cylindrical drift chamber (CDC) as the main electron-tracking detector. The barrel-type trigger counter is placed inside the CDC to generate a trigger signal using 1 mm thick, 300 mm long thin plastic scintillation counters. Detection efficiency and light attenuation compared with conventional wrapping materials are studied.

  6. Low temperature oxidation using support molten salt catalysts

    DOE Patents [OSTI]

    Weimer, Alan W.; Czerpak, Peter J.; Hilbert, Patrick M.

    2003-05-20T23:59:59.000Z

    Molten salt reactions are performed by supporting the molten salt on a particulate support and forming a fluidized bed of the supported salt particles. The method is particularly suitable for combusting hydrocarbon fuels at reduced temperatures, so that the formation NO.sub.x species is reduced. When certain preferred salts are used, such as alkali metal carbonates, sulfur and halide species can be captured by the molten salt, thereby reducing SO.sub.x and HCl emissions.

  7. Reaction of Aluminum with Water to Produce Hydrogen

    E-Print Network [OSTI]

    Reaction of Aluminum with Water to Produce Hydrogen A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage U.S. Department of Energy Version 1.0 - 2008 Page 1 Promoters Oxide Promoters Salt Promoters Combined Oxide and Salt Promoters Aluminum Pretreatment Molten

  8. Reaction of Aluminum with Water to Produce Hydrogen

    E-Print Network [OSTI]

    Reaction of Aluminum with Water to Produce Hydrogen A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage U.S. Department of Energy Version 2 - 2010 1 #12 Promoters Oxide Promoters Salt Promoters Combined Oxide and Salt Promoters Aluminum Pretreatment Molten

  9. E-Print Network 3.0 - aluminum-fly ash metal Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    extent, bottom ash, contain elevated amounts of heavy metals, and fly ash... . The dioxinsfurans on ash then don't seem to create an environmental problem. Heavy metals are...

  10. Test of Actinide-Lanthanide Separation in an Aluminum-Based Pyrochemical System

    SciTech Connect (OSTI)

    Rault, Laurence [Institut National Polytechnique de Grenoble (France); Heusch, Murielle [Institut National Polytechnique de Grenoble (France); Allibert, Michel [Institut National Polytechnique de Grenoble (France); Lemort, Florent [Commissariat a l'Energie Atomique (CEA) (France); Deschane, Xavier [Commissariat a l'Energie Atomique (CEA) (France); Boen, Roger [Commissariat a l'Energie Atomique (CEA) (France)

    2002-08-15T23:59:59.000Z

    The investigation of the actinide and lanthanide distribution between a liquid metal and a molten fluoride salt shows a significant increase of the separation coefficient by using an aluminum-based pyrochemical system instead of a zinc-based system. The obtained values partly depend on the LiF/AlF{sub 3} ratio and can reach more than 30 000 when AlF{sub 3} is in excess with regard to the formation of the cryolite (Li{sub 3} AlF{sub 6}). Furthermore, in the metal phase, the aluminum interacts with the lanthanides to a lesser extent than in other usual metallic solvents. This opens a new way to explore the feasibility of the separation of actinides and lanthanides in the field of nuclear fuel reprocessing.

  11. Method to decrease loss of aluminum and magnesium melts

    DOE Patents [OSTI]

    Hryn, John N. (Naperville, IL); Pellin, Michael J. (Naperville, IL); Calaway, Jr., Wallis F. (Woodridge, IL); Moore, Jerry F. (Naperville, IL); Krumdick, Gregory K. (Crete, IL)

    2002-01-01T23:59:59.000Z

    A method to minimize oxidation of metal during melting processes is provided, the method comprising placing solid phase metal into a furnace environ-ment, transforming the solid-phase metal into molten metal phase having a molten metal surface, and creating a barrier between the surface and the environment. Also provided is a method for isolating the surface of molten metal from its environment, the method comprising confining the molten metal to a controlled atmos-phere, and imposing a floating substrate between the surface and the atmosphere.

  12. Method for preparing metal powder, device for preparing metal powder, method for processing spent nuclear fuel

    DOE Patents [OSTI]

    Park, Jong-Hee (Clarendon Hills, IL)

    2011-11-29T23:59:59.000Z

    A method for producing metal powder is provided the comprising supplying a molten bath containing a reducing agent, contacting a metal oxide with the molten bath for a time and at a temperature sufficient to reduce the metal in the metal oxide to elemental metal and produce free oxygen; and isolating the elemental metal from the molten bath.

  13. Molten salt electrolyte separator

    DOE Patents [OSTI]

    Kaun, T.D.

    1996-07-09T23:59:59.000Z

    The patent describes a molten salt electrolyte/separator for battery and related electrochemical systems including a molten electrolyte composition and an electrically insulating solid salt dispersed therein, to provide improved performance at higher current densities and alternate designs through ease of fabrication. 5 figs.

  14. Development of Cost-Effective Low-Permeability Ceramic and Refractory Components for Aluminum Melting and Casting

    SciTech Connect (OSTI)

    Kadolkar, Puja [ORNL; Ott, Ronald D [ORNL

    2006-02-01T23:59:59.000Z

    A recent review by the U.S. Advanced Ceramics Association, the Aluminum Association, and the U.S. Department of Energy's Office of Industrial Technologies (DOE/OIT) described the status of advanced ceramics for aluminum processing, including monolithics, composites, and coatings. The report observed that monolithic ceramics (particularly oxides) have attractive properties such as resistance to heat, corrosion, thermal shock, abrasion, and erosion [1]. However, even after the developments of the past 25 years, there are two key barriers to commercialization: reliability and cost-effectiveness. Industry research is therefore focused on eliminating these barriers. Ceramic coatings have likewise undergone significant development and a variety of processes have been demonstrated for applying coatings to substrates. Some processes, such as thermal barrier coatings for gas turbine engines, exhibit sufficient reliability and service life for routine commercial use. Worldwide, aluminum melting and molten metal handling consumes about 506,000 tons of refractory materials annually. Refractory compositions for handling molten aluminum are generally based on dense fused cast silica or mullite. The microstructural texture is extremely important because an interlocking mass of coarser grains must be bonded together by smaller grains in order to achieve adequate strength. At the same time, well-distributed microscopic pores and cracks are needed to deflect cracks and prevent spalling and thermal shock damage [2]. The focus of this project was to develop and validate new classes of cost-effective, low-permeability ceramic and refractory components for handling molten aluminum in both smelting and casting environments. The primary goal was to develop improved coatings and functionally graded materials that will possess superior combinations of properties, including resistance to thermal shock, erosion, corrosion, and wetting. When these materials are successfully deployed in aluminum smelting and casting operations, their superior performance and durability will give end users marked improvements in uptime, defect reduction, scrap/rework costs, and overall energy savings resulting from higher productivity and yield. The implementation of results of this program will result in energy savings of 30 trillion Btu/year by 2020. For this Industrial Materials for the Future (IMF) project, riser tube used in the low-pressure die (LPD) casting of aluminum was selected as the refractory component for improvement. In this LPD process, a pressurized system is used to transport aluminum metal through refractory tubes (riser tubes) into wheel molds. It is important for the tubes to remain airtight because otherwise, the pressurized system will fail. Generally, defects such as porosity in the tube or cracks generated by reaction of the tube material with molten aluminum lead to tube failure, making the tube incapable of maintaining the pressure difference required for normal casting operation. Therefore, the primary objective of the project was to develop a riser tube that is not only resistant to thermal shock, erosion, corrosion, and wetting, but is also less permeable, so as to achieve longer service life. Currently, the dense-fused silica (DFS) riser tube supplied by Pyrotek lasts for only 7 days before undergoing failure. The following approach was employed to achieve the goal: (1) Develop materials and methods for sealing surface porosity in thermal-shock-resistant ceramic refractories; (2) Develop new ceramic coatings for extreme service in molten aluminum operations, with particular emphasis on coatings based on highly stable oxide phases; (3) Develop new monolithic refractories designed for lower-permeability applications using controlled porosity gradients and particle size distributions; (4) Optimize refractory formulations to minimize wetting by molten aluminum, and characterize erosion, corrosion, and spallation rates under realistic service conditions; and (5) Scale up the processing methods to full-sized components and perform field testi

  15. Method for the regeneration of spent molten zinc chloride

    DOE Patents [OSTI]

    Zielke, Clyde W. (McMurray, PA); Rosenhoover, William A. (Pittsburgh, PA)

    1981-01-01T23:59:59.000Z

    In a process for regenerating spent molten zinc chloride which has been used in the hydrocracking of coal or ash-containing polynuclear aromatic hydrocarbonaceous materials derived therefrom and which contains zinc chloride, zinc oxide, zinc oxide complexes and ash-containing carbonaceous residue, by incinerating the spent molten zinc chloride to vaporize the zinc chloride for subsequent condensation to produce a purified molten zinc chloride: an improvement comprising the use of clay in the incineration zone to suppress the vaporization of metals other than zinc. Optionally water is used in conjunction with the clay to further suppress the vaporization of metals other than zinc.

  16. Fluxing agent for metal cast joining

    DOE Patents [OSTI]

    Gunkel, Ronald W. (Lower Burrell, PA); Podey, Larry L. (Greensburg, PA); Meyer, Thomas N. (Murrysville, PA)

    2002-11-05T23:59:59.000Z

    A method of joining an aluminum cast member to an aluminum component. The method includes the steps of coating a surface of an aluminum component with flux comprising cesium fluoride, placing the flux coated component in a mold, filling the mold with molten aluminum alloy, and allowing the molten aluminum alloy to solidify thereby joining a cast member to the aluminum component. The flux preferably includes aluminum fluoride and alumina. A particularly preferred flux includes about 60 wt. % CsF, about 30 wt. % AlF.sub.3, and about 10 wt. % Al.sub.2 O.sub.3.

  17. Photoluminescence quenching of tris-(8-hydroxyquinoline) aluminum thin films at interfaces with metal oxide films of different conductivities

    E-Print Network [OSTI]

    Mei, Jun

    We report a comprehensive study of photoluminescence (PL) quenching of tris-(8-hydroxyquinoline) aluminum (Alq[subscript ]3) at interfaces with thin films of tin oxide (SnO[subscript 2]) using both steady-state and ...

  18. Stability of Iridium Anode in Molten Oxide Electrolysis for Ironmaking: Influence of Slag Basicity

    E-Print Network [OSTI]

    Kim, Hojong

    Molten oxide electrolysis (MOE) is a carbon-neutral, electrochemical technique to decompose metal oxide directly into liquid metal and oxygen gas upon use of an inert anode. What sets MOE apart from other technologies is ...

  19. Electrolysis of Molten Iron Oxide with an Iridium Anode: The Role of Electrolyte Basicity

    E-Print Network [OSTI]

    Kim, Hojong

    Molten oxide electrolysis (MOE) is a carbon-free, electrochemical technique to decompose a metal oxide directly into liquid metal and oxygen gas. From an environmental perspective what makes MOE attractive is its ability ...

  20. Metal-phosphate binders

    DOE Patents [OSTI]

    Howe, Beth Ann [Lewistown, IL; Chaps-Cabrera, Jesus Guadalupe [Coahuila, MX

    2009-05-12T23:59:59.000Z

    A metal-phosphate binder is provided. The binder may include an aqueous phosphoric acid solution, a metal-cation donor including a metal other than aluminum, an aluminum-cation donor, and a non-carbohydrate electron donor.

  1. Formulation and method for preparing gels comprising hydrous aluminum oxide

    SciTech Connect (OSTI)

    Collins, Jack L.

    2014-06-17T23:59:59.000Z

    Formulations useful for preparing hydrous aluminum oxide gels contain a metal salt including aluminum, an organic base, and a complexing agent. Methods for preparing gels containing hydrous aluminum oxide include heating a formulation to a temperature sufficient to induce gel formation, where the formulation contains a metal salt including aluminum, an organic base, and a complexing agent.

  2. Metal atomization spray nozzle

    DOE Patents [OSTI]

    Huxford, T.J.

    1993-11-16T23:59:59.000Z

    A spray nozzle for a magnetohydrodynamic atomization apparatus has a feed passage for molten metal and a pair of spray electrodes mounted in the feed passage. The electrodes, diverging surfaces which define a nozzle throat and diverge at an acute angle from the throat. Current passes through molten metal when fed through the throat which creates the Lorentz force necessary to provide atomization of the molten metal. 6 figures.

  3. Liquid surface skimmer apparatus for molten lithium and method

    DOE Patents [OSTI]

    Robinson, Samuel C. (Knoxville, TN); Pollard, Roy E. (Maryville, TN); Thompson, William F. (Oak Ridge, TN); Stark, Marshall W. (Gastonia, NC); Currin, Jr., Robert T. (Salisbury, NC)

    1995-01-01T23:59:59.000Z

    This invention relates to an apparatus for separating two fluids having different specific gravities. The invention also relates to a method for using the separating apparatus of the present invention. This invention particularly relates to the skimming of molten lithium metal from the surface of a fused salt electrolyte in the electrolytic production of lithium metal from a mixed fused salt.

  4. Spreading of molten corium in Mk I geometry following vessel meltthrough

    SciTech Connect (OSTI)

    Sienicki, J.J.; Farmer, M.T.; Spencer, B.W.

    1988-01-01T23:59:59.000Z

    A one-dimensional, multicell, Eulerian computer code is under development to predict the gravity-driven spreading dynamics and thermal interactions of a molten corium layer flowing horizontally over a concrete substrate. The code is compared to recent experiments in which molten mixtures of iron and aluminum oxide flowed over concrete in the presence and absence of water. Results are presented from scoping calculations for the Mk I BWR system investigating the spreading-induced penetration immediately following the drainage of a predominantly oxide molten corium mixture from a localized breach in the reactor vessel. 12 refs., 7 figs.

  5. Nondestructive detection of an undesirable metallic phase, T.sub.1, during processing of aluminum-lithium alloys

    DOE Patents [OSTI]

    Buck, Otto (Ames, IA); Bracci, David J. (Maryland Heights, MO); Jiles, David C. (Ames, IA); Brasche, Lisa J. H. (Nevada, IA); Shield, Jeffrey E. (Ames, IA); Chumbley, Leonard S. (Ames, IA)

    1990-08-07T23:59:59.000Z

    A method is disclosed for detecting the T.sub.1 phase in aluminum-lithium alloys through simultaneous measurement of conductivity and hardness. In employing eddy current to measure conductivity, when the eddy current decreases with aging of the alloy, while the hardness of the material continues to increase, the presence of the T.sub.1 phase may be detected.

  6. Aluminum in Superconducting Magnets Robert J. Weggel

    E-Print Network [OSTI]

    McDonald, Kirk

    Aluminum in Superconducting Magnets Robert J. Weggel Magnet Optimization Research Engineering is aluminum, either ultrapure, as quenchstabilization matrix metal, and/or alloyed and coldworked and heat for magnets in which the stresses and strains are modest. The strongest aluminum alloy commercially available

  7. Process for removing technetium from iron and other metals

    DOE Patents [OSTI]

    Leitnaker, J.M.; Trowbridge, L.D.

    1999-03-23T23:59:59.000Z

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag. 4 figs.

  8. Process for removing technetium from iron and other metals

    DOE Patents [OSTI]

    Leitnaker, James M. (Kingston, TN); Trowbridge, Lee D. (Oak Ridge, TN)

    1999-01-01T23:59:59.000Z

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag.

  9. MOLTEN OXIDE ELECTROLYSIS FOR LUNAR OXYGEN GENERATION USING IN-SITU RESOURCES

    E-Print Network [OSTI]

    Sadoway, Donald Robert

    MOLTEN OXIDE ELECTROLYSIS FOR LUNAR OXYGEN GENERATION USING IN-SITU RESOURCES A.T. Vai1 , J.; Woburn, MA, 01801, USA Keywords: ISRU, Molten Oxide Electrolysis, Inert Anode, Oxygen Generation Abstract technology for generating oxygen from lunar regolith simulant. Prior to this work, iridium metal was the only

  10. Membrane Purification Cell for Aluminum Recycling

    SciTech Connect (OSTI)

    David DeYoung; James Wiswall; Cong Wang

    2011-11-29T23:59:59.000Z

    Recycling mixed aluminum scrap usually requires adding primary aluminum to the scrap stream as a diluent to reduce the concentration of non-aluminum constituents used in aluminum alloys. Since primary aluminum production requires approximately 10 times more energy than melting scrap, the bulk of the energy and carbon dioxide emissions for recycling are associated with using primary aluminum as a diluent. Eliminating the need for using primary aluminum as a diluent would dramatically reduce energy requirements, decrease carbon dioxide emissions, and increase scrap utilization in recycling. Electrorefining can be used to extract pure aluminum from mixed scrap. Some example applications include producing primary grade aluminum from specific scrap streams such as consumer packaging and mixed alloy saw chips, and recycling multi-alloy products such as brazing sheet. Electrorefining can also be used to extract valuable alloying elements such as Li from Al-Li mixed scrap. This project was aimed at developing an electrorefining process for purifying aluminum to reduce energy consumption and emissions by 75% compared to conventional technology. An electrolytic molten aluminum purification process, utilizing a horizontal membrane cell anode, was designed, constructed, operated and validated. The electrorefining technology could also be used to produce ultra-high purity aluminum for advanced materials applications. The technical objectives for this project were to: - Validate the membrane cell concept with a lab-scale electrorefining cell; - Determine if previously identified voltage increase issue for chloride electrolytes holds for a fluoride-based electrolyte system; - Assess the probability that voltage change issues can be solved; and - Conduct a market and economic analysis to assess commercial feasibility. The process was tested using three different binary alloy compositions (Al-2.0 wt.% Cu, Al-4.7 wt.% Si, Al-0.6 wt.% Fe) and a brazing sheet scrap composition (Al-2.8 wt.% Si-0.7 wt.% Fe-0.8 wt.% Mn),. Purification factors (defined as the initial impurity concentration divided by the final impurity concentration) of greater than 20 were achieved for silicon, iron, copper, and manganese. Cell performance was measured using its current and voltage characteristics and composition analysis of the anode, cathode, and electrolytes. The various cells were autopsied as part of the study. Three electrolyte systems tested were: LiCl-10 wt. % AlCl3, LiCl-10 wt. % AlCl3-5 wt.% AlF3 and LiF-10 wt.% AlF3. An extended four-day run with the LiCl-10 wt.% AlCl3-5 wt.% AlF3 electrolyte system was stable for the entire duration of the experiment, running at energy requirements about one third of the Hoopes and the conventional Hall-Heroult process. Three different anode membranes were investigated with respect to their purification performance and survivability: a woven graphite cloth with 0.05 cm nominal thickness & > 90 % porosity, a drilled rigid membrane with nominal porosity of 33%, and another drilled rigid graphite membrane with increased thickness. The latter rigid drilled graphite was selected as the most promising membrane design. The economic viability of the membrane cell to purify scrap is sensitive to primary & scrap aluminum prices, and the cost of electricity. In particular, it is sensitive to the differential between scrap and primary aluminum price which is highly variable and dependent on the scrap source. In order to be economically viable, any scrap post-processing technology in the U.S. market must have a total operating cost well below the scrap price differential of $0.20-$0.40 per lb to the London Metal Exchange (LME), a margin of 65%-85% of the LME price. The cost to operate the membrane cell is estimated to be < $0.24/lb of purified aluminum. The energy cost is estimated to be $0.05/lb of purified aluminum with the remaining costs being repair and maintenance, electrolyte, labor, taxes and depreciation. The bench-scale work on membrane purification cell process has demonstrated technological advantages and subs

  11. Infiltration processing of boron carbide-, boron-, and boride-reactive metal cermets

    DOE Patents [OSTI]

    Halverson, Danny C. (Manteca, CA); Landingham, Richard L. (Livermore, CA)

    1988-01-01T23:59:59.000Z

    A chemical pretreatment method is used to produce boron carbide-, boron-, and boride-reactive metal composites by an infiltration process. The boron carbide or other starting constituents, in powder form, are immersed in various alcohols, or other chemical agents, to change the surface chemistry of the starting constituents. The chemically treated starting constituents are consolidated into a porous ceramic precursor which is then infiltrated by molten aluminum or other metal by heating to wetting conditions. Chemical treatment of the starting constituents allows infiltration to full density. The infiltrated precursor is further heat treated to produce a tailorable microstructure. The process at low cost produces composites with improved characteristics, including increased toughness, strength.

  12. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World alumvision.pdf More Documents...

  13. I-NERI ANNUAL TECHNICAL PROGRESS REPORT: 2006-002-K, Separation of Fission Products from Molten LiCl-KCl Salt Used for Electrorefining of Metal Fuels

    SciTech Connect (OSTI)

    S. Frank

    2009-09-01T23:59:59.000Z

    An attractive alternative to the once-through disposal of electrorefiner salt is to selectively remove the active fission products from the salt and recycle the salt back to the electrorefiner (ER). This would allow salt reuse for some number of cycles before ultimate disposal of the salt in a ceramic waste form. Reuse of ER salt would, thus, greatly reduce the volume of ceramic waste produced during the pyroprocessing of spent nuclear fuel. This final portion of the joint I-NERI research project is to demonstrate the separation of fission products from molten ER salt by two methods previously selected during phase two (FY-08) of this project. The two methods selected were salt/zeolite contacting and rare-earth fission product precipitation by oxygen bubbling. The ER salt used in these tests came from the Mark-IV electrorefiner used to anodically dissolved driver fuel from the EBR-II reactor on the INL site. The tests were performed using the Hot Fuel Dissolution Apparatus (HFDA) located in the main cell of the Hot Fuels Examination Facility (HFEF) at the Materials and Fuels complex on the INL site. Results from these tests were evaluated during a joint meeting of KAERI and INL investigators to provide recommendations as to the future direction of fission product removal from electrorefiner salt that accumulate during spent fuel treatment. Additionally, work continued on kinetic measurements of surrogate quaternary salt systems to provide fundamental kinetics on the ion exchange system and to expand the equilibrium model system developed during the first two phases of this project. The specific objectives of the FY09 I-NERI research activities at the INL include the following: • Perform demonstration tests of the selected KAERI precipitation and INL salt/zeolite contacting processes for fission product removal using radioactive, fission product loaded ER salt • Continue kinetic studies of the quaternary Cs/Sr-LiCl-KCl system to determine the rate of ion exchange during the salt/zeolite contacting process • Compare the adsorption models to experimentally obtained, ER salt results • Evaluate results obtained from the oxygen precipitation and salt/zeolite ion exchange studies to determine the best processes for selective fission-product removal from electrorefiner salt.

  14. ALUMINUM--2001 6.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    ALUMINUM--2001 6.1 ALUMINUM By Patricia A. Plunkert Domestic survey data and tables were prepared, international data coordinator. In 2001, 11 domestic companies operated 23 primary aluminum reduction plants in the Pacific Northwest, and low metal prices led several aluminum smelters to continue to reduce production

  15. Molten salt lithium cells

    DOE Patents [OSTI]

    Raistrick, Ian D. (Menlo Park, CA); Poris, Jaime (Portola Valley, CA); Huggins, Robert A. (Stanford, CA)

    1982-02-09T23:59:59.000Z

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400.degree.-500.degree. C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell (10) which may be operated at temperatures between about 100.degree.-170.degree. C. Cell (10) comprises an electrolyte (16), which preferably includes lithium nitrate, and a lithium or lithium alloy electrode (12).

  16. Molten salt lithium cells

    DOE Patents [OSTI]

    Raistrick, Ian D. (Menlo Park, CA); Poris, Jaime (Portola Valley, CA); Huggins, Robert A. (Stanford, CA)

    1983-01-01T23:59:59.000Z

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400.degree.-500.degree. C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell (10) which may be operated at temperatures between about 100.degree.-170.degree. C. Cell (10) comprises an electrolyte (16), which preferably includes lithium nitrate, and a lithium or lithium alloy electrode (12).

  17. Molten salt lithium cells

    DOE Patents [OSTI]

    Raistrick, I.D.; Poris, J.; Huggins, R.A.

    1980-07-18T23:59:59.000Z

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400 to 500/sup 0/C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell which may be operated at temperatures between about 100 to 170/sup 0/C. The cell is comprised of an electrolyte, which preferably includes lithium nitrate, and a lithium or lithium alloy electrode.

  18. A new anode material for oxygen evolution in molten oxide electrolysis

    E-Print Network [OSTI]

    Allanore, Antoine

    Molten oxide electrolysis (MOE) is an electrometallurgical technique that enables the direct production of metal in the liquid state from oxide feedstock and compared with traditional methods of extractive metallurgy offers ...

  19. E-Print Network 3.0 - aluminum powder mixtures Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    4210: Manufacturing Processes and Engineering Summary: .S. Colton GIT 2009 17 12;Compacting Pressures for Various Metal Powders P Metal Pressure (MPa) Aluminum... Metal Powder...

  20. Activated aluminum hydride hydrogen storage compositions and uses thereof

    DOE Patents [OSTI]

    Sandrock, Gary (Ringwood, NJ); Reilly, James (Bellport, NY); Graetz, Jason (Mastic, NY); Wegrzyn, James E. (Brookhaven, NY)

    2010-11-23T23:59:59.000Z

    In one aspect, the invention relates to activated aluminum hydride hydrogen storage compositions containing aluminum hydride in the presence of, or absence of, hydrogen desorption stimulants. The invention particularly relates to such compositions having one or more hydrogen desorption stimulants selected from metal hydrides and metal aluminum hydrides. In another aspect, the invention relates to methods for generating hydrogen from such hydrogen storage compositions.

  1. Electrochemical study of the properties of indium in room temperature chloroaluminate molten salts

    SciTech Connect (OSTI)

    Liu, J.S.Y.; Sun, I.W. [National Cheng-Kung Univ., Tainan (Taiwan, Province of China). Dept. of Chemistry

    1997-01-01T23:59:59.000Z

    The electrochemistry of indium was studied with voltammetry and chronoamperometry at glassy carbon, tungsten, and nickel electrodes in the basic and acidic aluminum chloride-1,2-dimethyl-3-propylimidazolium chloride molten salt at 27 C. In the basic melt, In(III) is complexed as [InCl{sub 5}]{sup 2{minus}}, which could be reduced to indium metal through a three-electron reduction process. The electrodeposition of indium on glassy carbon and tungsten electrodes involves progressive three-dimensional nucleation on a finite number of active sites with diffusion-controlled growth of the nuclei. The electrodeposition of indium metal on a nickel electrode entails progressive three-dimensional nucleation on a large number of active sites. The formal potentials of the In(III)/In couple in the 44.4 to 55.6 and 49.0 to 51.0 mole percent (m/o) melts are {minus}1.096 and {minus}1.009 V, respectively, vs. Al(III)Al in the 66.7 to 33.3 m/o.

  2. Positive electrode current collector for liquid metal cells

    DOE Patents [OSTI]

    Shimotake, Hiroshi (Hinsdale, IL); Bartholme, Louis G. (Joliet, IL)

    1984-01-01T23:59:59.000Z

    A current collector for the positive electrode of an electrochemical cell with a positive electrode including a sulfide. The cell also has a negative electrode and a molten salt electrolyte including halides of a metal selected from the alkali metals and the alkaline earth metals in contact with both the positive and negative electrodes. The current collector has a base metal of copper, silver, gold, aluminum or alloys thereof with a coating thereon of iron, nickel, chromium or alloys thereof. The current collector when subjected to cell voltage forms a sulfur-containing compound on the surface thereby substantially protecting the current collector from further attack by sulfur ions during cell operation. Both electroless and electrolytic processes may be used to deposit coatings.

  3. Positive-electrode current collector for liquid-metal cells

    DOE Patents [OSTI]

    Shimotake, H.; Bartholme, L.G.

    1982-09-27T23:59:59.000Z

    A current collector for the positive electrode of an electrochemical cell with a positive electrode including a sulfide. The cell also has a negative electrode and a molten salt electrolyte including halides of a metal selected from the alkali metals and the alkaline earth metals in contact with both the positive and negative electrodes. The current collector has a base metal of copper, silver, gold, aluminum or alloys thereof with a coating thereon of iron, nickel, chromium or alloys thereof. The current collector when subjected to cell voltage forms a sulfur-containing compound on the surface thereby substantially protecting the current collector from further attack by sulfur ions during cell operation. Both electroless and electrolytic processes may be used to deposit coatings.

  4. Batteries using molten salt electrolyte

    DOE Patents [OSTI]

    Guidotti, Ronald A. (Albuquerque, NM)

    2003-04-08T23:59:59.000Z

    An electrolyte system suitable for a molten salt electrolyte battery is described where the electrolyte system is a molten nitrate compound, an organic compound containing dissolved lithium salts, or a 1-ethyl-3-methlyimidazolium salt with a melting temperature between approximately room temperature and approximately 250.degree. C. With a compatible anode and cathode, the electrolyte system is utilized in a battery as a power source suitable for oil/gas borehole applications and in heat sensors.

  5. ''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report

    SciTech Connect (OSTI)

    Professor R. D. Pehlke, Principal Investigator, Dr. John M. Cookson, Dr. Shouwei Hao, Dr. Prasad Krishna, Kevin T. Bilkey

    2001-12-14T23:59:59.000Z

    This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive.

  6. Phase III Advanced Anodes and Cathodes Utilized in Energy Efficient Aluminum Production Cells

    SciTech Connect (OSTI)

    R.A. Christini; R.K. Dawless; S.P. Ray; D.A. Weirauch, Jr.

    2001-11-05T23:59:59.000Z

    During Phase I of the present program, Alcoa developed a commercial cell concept that has been estimated to save 30% of the energy required for aluminum smelting. Phase ii involved the construction of a pilot facility and operation of two pilots. Phase iii of the Advanced Anodes and Cathodes Program was aimed at bench experiments to permit the resolution of certain questions to be followed by three pilot cells. All of the milestones related to materials, in particular metal purity, were attained with distinct improvements over work in previous phases of the program. NiO additions to the ceramic phase and Ag additions to the Cu metal phase of the cermet improved corrosion resistance sufficiently that the bench scale pencil anodes met the purity milestones. Some excellent metal purity results have been obtained with anodes of the following composition: Further improvements in anode material composition appear to be dependent on a better understanding of oxide solubilities in molten cryolite. For that reason, work was commissioned with an outside consultant to model the MeO - cryolite systems. That work has led to a better understanding of which oxides can be used to substitute into the NiO-Fe2O3 ceramic phase to stabilize the ferrites and reduce their solubility in molten cryolite. An extensive number of vertical plate bench electrolysis cells were run to try to find conditions where high current efficiencies could be attained. TiB2-G plates were very inconsistent and led to poor wetting and drainage. Pure TiB2 did produce good current efficiencies at small overlaps (shadowing) between the anodes and cathodes. This bench work with vertical plate anodes and cathodes reinforced the importance of good cathode wetting to attain high current efficiencies. Because of those conclusions, new wetting work was commissioned and became a major component of the research during the third year of Phase III. While significant progress was made in several areas, much work needs to be done. The anode composition needs further improvements to attain commercial purity targets. At the present corrosion rate, the vertical plate anodes will wear too rapidly leading to a rapidly increasing anode-cathode gap and thermal instabilities in the cell. Cathode wetting as a function of both cathode plate composition and bath composition needs to be better understood to ensure that complete drainage of the molten aluminum off the plates occurs. Metal buildup appears to lead to back reaction and low current efficiencies.

  7. Laser Welding of Aluminum and Aluminum Alloys

    E-Print Network [OSTI]

    Eagar, Thomas W.

    .. ) Laser Welding of Aluminum and Aluminum Alloys Welds made with sharp bevel-groove weld aluminum and by aluminum alloy 5456 have been studied. The results indicate that initial absorption varies of the most dramatic illustrations of the differences in beam characteristics occurs when welding aluminum

  8. Preliminary molten salt extraction experiments with dicesium hexachloroplutonate (Cs/sub 2/PuCl/sub 6/)

    SciTech Connect (OSTI)

    Thomas, R.L. (ed.); Long, J.L.; Humiston, T.J.; Murray, A.M.

    1989-01-30T23:59:59.000Z

    Dicesium hexachloroplutonate was prepared on a 200-gram scale and used as an oxidant in the molten salt extraction process to remove americium from plutonium metal. Single-pass extraction efficiencies exceeding 90% were achieved in molten calcium chloride. 7 refs., 2 figs., 3 tabs.

  9. New Process for Grain Refinement of Aluminum. Final Report

    SciTech Connect (OSTI)

    Dr. Joseph A. Megy

    2000-09-22T23:59:59.000Z

    A new method of grain refining aluminum involving in-situ formation of boride nuclei in molten aluminum just prior to casting has been developed in the subject DOE program over the last thirty months by a team consisting of JDC, Inc., Alcoa Technical Center, GRAS, Inc., Touchstone Labs, and GKS Engineering Services. The Manufacturing process to make boron trichloride for grain refining is much simpler than preparing conventional grain refiners, with attendant environmental, capital, and energy savings. The manufacture of boride grain refining nuclei using the fy-Gem process avoids clusters, salt and oxide inclusions that cause quality problems in aluminum today.

  10. Extraction process for removing metallic impurities from alkalide metals

    DOE Patents [OSTI]

    Royer, Lamar T. (Knoxville, TN)

    1988-01-01T23:59:59.000Z

    A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

  11. Spray casting of metallic preforms

    DOE Patents [OSTI]

    Flinn, John E. (Idaho Falls, ID); Burch, Joseph V. (Shelley, ID); Sears, James W. (Niskayuna, NY)

    2000-01-01T23:59:59.000Z

    A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.

  12. Magneto-hydrodynamic detection of vortex shedding for molten salt flow sensing.

    SciTech Connect (OSTI)

    Kruizenga, Alan Michael; Crocker, Robert W.

    2012-09-01T23:59:59.000Z

    High temperature flow sensors must be developed for use with molten salts systems at temperatures in excess of 600%C2%B0C. A novel magneto-hydrodynamic sensing approach was investigated. A prototype sensor was developed and tested in an aqueous sodium chloride solution as a surrogate for molten salt. Despite that the electrical conductivity was a factor of three less than molten salts, it was found that the electrical conductivity of an electrolyte was too low to adequately resolve the signal amidst surrounding noise. This sensor concept is expected to work well with any liquid metal application, as the generated magnetic field scales proportionately with electrical conductivity.

  13. Horizontal electromagnetic casting of thin metal sheets

    DOE Patents [OSTI]

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1987-01-01T23:59:59.000Z

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  14. Horizontal electromagnetic casting of thin metal sheets

    DOE Patents [OSTI]

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1988-01-01T23:59:59.000Z

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  15. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2008, 6 companies operated 14 primary aluminum smelters; 4 smelters were

    E-Print Network [OSTI]

    and Use: In 2008, 6 companies operated 14 primary aluminum smelters; 4 smelters were temporarily idled primary aluminum production increased substantially owing to smelter restarts after new power contracts, production was curtailed at two smelters owing to high electricity prices, power supply issues, and a sharp

  16. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2012, 5 companies operated 10 primary aluminum smelters; 4 smelters were

    E-Print Network [OSTI]

    and Use: In 2012, 5 companies operated 10 primary aluminum smelters; 4 smelters were closed temporarily quarter of 2012, the leading U.S. aluminum producer announced that its smelter in Alcoa, TN, which had potlines at its Rockdale, TX, smelter also would be permanently closed. Failure to obtain favorable power

  17. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2000, 12 companies operated 23 primary aluminum reduction plants. Montana,

    E-Print Network [OSTI]

    , and Issues: Domestic primary aluminum production decreased owing in large part to the smelter production cutbacks caused by increased energy costs, particularly in the Pacific Northwest. Domestic smelters aluminum smelter in Hawesville, KY. The acquisition was subject to the completion of a labor agreement

  18. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2010, five companies operated nine primary aluminum smelters; six smelters

    E-Print Network [OSTI]

    and Use: In 2010, five companies operated nine primary aluminum smelters; six smelters were closed the entire year. Demolition of two smelters that had been idle for several years was started in 2010. Based: During the first half of 2010, production from domestic primary aluminum smelters had stabilized after

  19. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2007, 6 companies operated 14 primary aluminum smelters; 5 smelters were

    E-Print Network [OSTI]

    and Use: In 2007, 6 companies operated 14 primary aluminum smelters; 5 smelters were temporarily idled primary aluminum production increased substantially owing to smelter restarts after new power contracts were obtained by producers. Domestic smelters operated at about 69% of rated or engineered capacity

  20. Review Article Aluminum-Induced Entropy in Biological Systems

    E-Print Network [OSTI]

    Seneff, Stephanie

    Review Article Aluminum-Induced Entropy in Biological Systems: Implications for Neurological years, mining, smelting, and refining of aluminum (Al) in various forms have increasingly exposed living of the Al toxicants to which we are being exposed. 1. Introduction Aluminum (Al) is the most common metal

  1. Stability of Molten Core Materials

    SciTech Connect (OSTI)

    Layne Pincock; Wendell Hintze

    2013-01-01T23:59:59.000Z

    The purpose of this report is to document a literature and data search for data and information pertaining to the stability of nuclear reactor molten core materials. This includes data and analysis from TMI-2 fuel and INL’s LOFT (Loss of Fluid Test) reactor project and other sources.

  2. Scaleable Clean Aluminum Melting Systems

    SciTech Connect (OSTI)

    Han, Q.; Das, S.K. (Secat, Inc.)

    2008-02-15T23:59:59.000Z

    The project entitled 'Scaleable Clean Aluminum Melting Systems' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Secat Inc. The three-year project was initially funded for the first year and was then canceled due to funding cuts at the DOE headquarters. The limited funds allowed the research team to visit industrial sites and investigate the status of using immersion heaters for aluminum melting applications. Primary concepts were proposed on the design of furnaces using immersion heaters for melting. The proposed project can continue if the funding agency resumes the funds to this research. The objective of this project was to develop and demonstrate integrated, retrofitable technologies for clean melting systems for aluminum in both the Metal Casting and integrated aluminum processing industries. The scope focused on immersion heating coupled with metal circulation systems that provide significant opportunity for energy savings as well as reduction of melt loss in the form of dross. The project aimed at the development and integration of technologies that would enable significant reduction in the energy consumption and environmental impacts of melting aluminum through substitution of immersion heating for the conventional radiant burner methods used in reverberatory furnaces. Specifically, the program would couple heater improvements with furnace modeling that would enable cost-effective retrofits to a range of existing furnace sizes, reducing the economic barrier to application.

  3. Sidewall containment of liquid metal with vertical alternating magnetic fields

    DOE Patents [OSTI]

    Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL); Battles, James E. (Oak Forest, IL); Hull, John R. (Hinsdale, IL); Rote, Donald M. (Lagrange, IL)

    1990-01-01T23:59:59.000Z

    An apparatus for containing molten metal using a magnet producing vertical alternating magnetic field positioned adjacent the area in which the molten metal is to be confined. This invention can be adapted particularly to the casting of metal between counter-rotating rollers with the vertical alternating magnetic field used to confine the molten metal at the edges of the rollers. Alternately, the vertical alternating magnetic field can be used as a flow regulator in casting molten metal from an opening in a channel.

  4. Sidewall containment of liquid metal with vertical alternating magnetic fields

    DOE Patents [OSTI]

    Lari, R.J.; Praeg, W.F.; Turner, L.R.; Battles, J.E.; Hull, J.R.; Rote, D.M.

    1988-06-17T23:59:59.000Z

    An apparatus for containing molten metal using a magnet producing vertical alternating magnetic field positioned adjacent to the area in which the molten metal is to be confined. This invention can be adapted particularly to the casting of metal between counter-rotating rollers with the vertical alternating magnetic field used to confine the molten metal at the edges of the rollers. Alternately, the vertical alternating magnetic field can be used as a flow regulator in casting molten metal from an opening in a channel. 8 figs.

  5. Electromagnetic valve for controlling the flow of molten, magnetic material

    DOE Patents [OSTI]

    Richter, T.

    1998-06-16T23:59:59.000Z

    An electromagnetic valve for controlling the flow of molten, magnetic material is provided, which comprises an induction coil for generating a magnetic field in response to an applied alternating electrical current, a housing, and a refractory composite nozzle. The nozzle is comprised of an inner sleeve composed of an erosion resistant refractory material (e.g., a zirconia ceramic) through which molten, magnetic metal flows, a refractory outer shell, and an intermediate compressible refractory material, e.g., unset, high alumina, thermosetting mortar. The compressible refractory material is sandwiched between the inner sleeve and outer shell, and absorbs differential expansion stresses that develop within the nozzle due to extreme thermal gradients. The sandwiched layer of compressible refractory material prevents destructive cracks from developing in the refractory outer shell. 5 figs.

  6. Corrosion protective coating for metallic materials

    DOE Patents [OSTI]

    Buchheit, Rudolph G. (Albuquerque, NM); Martinez, Michael A. (Albuquerque, NM)

    1998-01-01T23:59:59.000Z

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  7. Corrosion protective coating for metallic materials

    DOE Patents [OSTI]

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26T23:59:59.000Z

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  8. By Patricia A. Plunkert Domestic primary aluminum production increased slightly in

    E-Print Network [OSTI]

    of primary metal produced domestically in 1995 was Voluntary Aluminum Industrial Partnership (VAIP) committed metal came from new (manufacturing) scrap and 47% from old scrap (discarded aluminum products, and Washington conjunction with the domestic primary aluminum industry, accounted for 36% of the production

  9. Electrolytic Cell For Production Of Aluminum Employing Planar Anodes.

    DOE Patents [OSTI]

    Barnett, Robert J. (Goldendale, WA); Mezner, Michael B. (Sandy, OR); Bradford, Donald R (Underwood, WA)

    2004-10-05T23:59:59.000Z

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte, the method comprising providing a molten salt electrolyte having alumina dissolved therein in an electrolytic cell. A plurality of anodes and cathodes having planar surfaces are disposed in a generally vertical orientation in the electrolyte, the anodes and cathodes arranged in alternating or interleaving relationship to provide anode planar surfaces disposed opposite cathode planar surfaces, the anode comprised of carbon. Electric current is passed through anodes and through the electrolyte to the cathodes depositing aluminum at the cathodes and forming carbon containing gas at the anodes.

  10. Reactions of aluminum with uranium fluorides and oxyfluorides

    SciTech Connect (OSTI)

    Leitnaker, J.M.; Nichols, R.W.; Lankford, B.S. [Martin Marietta Energy Systems, Inc., Oak Ridge, TN (United States)

    1991-12-31T23:59:59.000Z

    Every 30 to 40 million operating hours a destructive reaction is observed in one of the {approximately}4000 large compressors that move UF{sub 6} through the gaseous diffusion plants. Despite its infrequency, such a reaction can be costly in terms of equipment and time. Laboratory experiments reveal that the presence of moderate pressures of UF{sub 6} actually cools heated aluminum, although thermodynamic calculations indicate the potential for a 3000-4000{degrees}C temperature rise. Within a narrow and rather low (<100 torr; 1 torr = 133.322 Pa) pressure range, however, the aluminum is seen to react with sufficient heat release to soften an alumina boat. Three things must occur in order for aluminum to react vigorously with either UF{sub 6} or UO{sub 2}F{sub 2}. 1. An initiating source of heat must be provided. In the compressors, this source can be friction, permitted by disruption of the balance of the large rotating part or by creep of the aluminum during a high-temperature treatment. In the absence of this heat source, compressors have operated for 40 years in UF{sub 6} without significant reaction. 2. The film protecting the aluminum must be breached. Melting (of UF{sub 5} at 620 K or aluminum at 930 K) can cause such a breach in laboratory experiments. In contrast, holding Al samples in UF{sub 6} at 870 K for several hours produces only moderate reaction. Rubbing in the cascade can undoubtedly breach the protective film. 3. Reaction products must not build up and smother the reaction. While uranium products tend to dissolve or dissipate in molten aluminum, AIF{sub 3} shows a remarkable tendency to surround and hence protect even molten aluminum. Hence the initial temperature rise must be rapid and sufficient to move reactants into a temperature region in which products are removed from the reaction site.

  11. Potentiometric Sensor for Real-Time Monitoring of Multivalent Ion Concentrations in Molten Salt

    SciTech Connect (OSTI)

    Peter A. Zink; Jan-Fong Jue; Brenda E. Serrano; Guy L. Fredrickson; Ben F. Cowan; Steven D. Herrmann; Shelly X. Li

    2010-07-01T23:59:59.000Z

    Electrorefining of spent metallic nuclear fuel in high temperature molten salt systems is a core technology in pyroprocessing, which in turn plays a critical role in the development of advanced fuel cycle technologies. In electrorefining, spent nuclear fuel is treated electrochemically in order to effect separations between uranium, noble metals, and active metals, which include the transuranics. The accumulation of active metals in a lithium chloride-potassium chloride (LiCl-KCl) eutectic molten salt electrolyte occurs at the expense of the UCl3-oxidant concentration in the electrolyte, which must be periodically replenished. Our interests lie with the accumulation of active metals in the molten salt electrolyte. The real-time monitoring of actinide concentrations in the molten salt electrolyte is highly desirable for controlling electrochemical operations and assuring materials control and accountancy. However, real-time monitoring is not possible with current methods for sampling and chemical analysis. A new solid-state electrochemical sensor is being developed for real-time monitoring of actinide ion concentrations in a molten salt electrorefiner. The ultimate function of the sensor is to monitor plutonium concentrations during electrorefining operations, but in this work gadolinium was employed as a surrogate material for plutonium. In a parametric study, polycrystalline sodium beta double-prime alumina (Na-ß?-alumina) discs and tubes were subject to vapor-phase exchange with gadolinium ions (Gd3+) using a gadolinium chloride salt (GdCl3) as a precursor to produce gadolinium beta double-prime alumina (Gd-ß?-alumina) samples. Electrochemical impedance spectroscopy and microstructural analysis were performed on the ion-exchanged discs to determine the relationship between ion exchange and Gd3+ ion conductivity. The ion-exchanged tubes were configured as potentiometric sensors in order to monitor real-time Gd3+ ion concentrations in mixtures of gadolinium chloride (GdCl3) in LiCl-KCl eutectic molten salts through measurement of the potential difference between a reference and working electrode.

  12. Sidewall containment of liquid metal with horizontal alternating magnetic fields

    DOE Patents [OSTI]

    Praeg, W.F.

    1995-01-31T23:59:59.000Z

    An apparatus is disclosed for confining molten metal with a horizontal alternating magnetic field. In particular, this invention employs a magnet that can produce a horizontal alternating magnetic field to confine a molten metal at the edges of parallel horizontal rollers as a solid metal sheet is cast by counter-rotation of the rollers. 19 figs.

  13. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2006, 5 companies operated 13 primary aluminum smelters; 6 smelters were

    E-Print Network [OSTI]

    ,800 South Africa 851 890 860 900 United Arab Emirates, Dubai 75%. Tariff: Item Number Normal Trade Relations 12-31-06 Unwrought (in coils) 7601.10.3000 2.6% ad val aluminum production decreased slightly owing to cutbacks attributed to increased energy and alumina costs

  14. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2002, 11 companies operated 16 primary aluminum reduction plants; 6 smelters

    E-Print Network [OSTI]

    and Use: In 2002, 11 companies operated 16 primary aluminum reduction plants; 6 smelters were temporarily idled. The 11 smelters east of the Mississippi River accounted for 75% of the production; whereas the remaining 11 smelters, which included the 9 Pacific Northwest smelters, accounted for only 25%. Based upon

  15. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2009, 6 companies operated 13 primary aluminum smelters; 4 smelters were

    E-Print Network [OSTI]

    and Use: In 2009, 6 companies operated 13 primary aluminum smelters; 4 smelters were closed the entire year, and demolition of 1 smelter that had been idle since 2000 was completed in 2009. Of the operating smelters, three were temporarily idled and parts of four others were temporarily closed in 2009. Based

  16. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2013, 5 companies operated 10 primary aluminum smelters; 3 smelters were

    E-Print Network [OSTI]

    and Use: In 2013, 5 companies operated 10 primary aluminum smelters; 3 smelters were closed temporarily, and Issues: In February 2013, the owner of the 270,000-ton-per-year Hannibal, OH, smelter filed for chapter in October. In June, the Sebree, KY, smelter was sold as part of a corporate restructuring. Expansion

  17. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2011, 5 companies operated 10 primary aluminum smelters; 5 smelters were

    E-Print Network [OSTI]

    and Use: In 2011, 5 companies operated 10 primary aluminum smelters; 5 smelters were closed the entire year. One smelter that was closed in 2009 was reopened during the first quarter of 2011. Five potlines that were closed in late 2008 and early 2009 at four other smelters were also restarted in early 2011. Based

  18. Molten salt extraction of transuranic and reactive fission products from used uranium oxide fuel

    DOE Patents [OSTI]

    Herrmann, Steven Douglas

    2014-05-27T23:59:59.000Z

    Used uranium oxide fuel is detoxified by extracting transuranic and reactive fission products into molten salt. By contacting declad and crushed used uranium oxide fuel with a molten halide salt containing a minor fraction of the respective uranium trihalide, transuranic and reactive fission products partition from the fuel to the molten salt phase, while uranium oxide and non-reactive, or noble metal, fission products remain in an insoluble solid phase. The salt is then separated from the fuel via draining and distillation. By this method, the bulk of the decay heat, fission poisoning capacity, and radiotoxicity are removed from the used fuel. The remaining radioactivity from the noble metal fission products in the detoxified fuel is primarily limited to soft beta emitters. The extracted transuranic and reactive fission products are amenable to existing technologies for group uranium/transuranic product recovery and fission product immobilization in engineered waste forms.

  19. Reversible electro-optic device employing aprotic molten salts and method

    DOE Patents [OSTI]

    Warner, Benjamin P. (Los Alamos, NM); McCleskey, T. Mark (Los Alamos, NM); Burrell, Anthony K. (Los Alamos, NM); Hall, Simon B. (Palmerston North, NZ)

    2008-01-08T23:59:59.000Z

    A single-compartment reversible mirror device having a solution of aprotic molten salt, at least one soluble metal-containing species comprising metal capable of being electrodeposited, and at least one anodic compound capable of being oxidized was prepared. The aprotic molten salt is liquid at room temperature and includes lithium and/or quaternary ammonium cations, and anions selected from trifluoromethylsulfonate (CF.sub.3SO.sub.3.sup.-), bis(trifluoromethylsulfonyl)imide ((CF.sub.3SO.sub.2).sub.2N.sup.-), bis(perfluoroethylsulfonyl)imide ((CF.sub.3CF.sub.2SO.sub.2).sub.2N.sup.-) and tris(trifluoromethylsulfonyl)methide ((CF.sub.3SO.sub.2).sub.3C.sup.-). A method for preparing substantially pure molten salts is also described.

  20. Dry lubricant films for aluminum forming.

    SciTech Connect (OSTI)

    Wei, J.; Erdemir, A.; Fenske, G. R.

    1999-03-30T23:59:59.000Z

    During metal forming process, lubricants are crucial to prevent direct contact, adhesion, transfer and scuffing of workpiece materials and tools. Boric acid films can be firmly adhered to the clean aluminum surfaces by spraying their methanol solutions and provide extremely low friction coefficient (about 0.04). The cohesion strengths of the bonded films vary with the types of aluminum alloys (6061, 6111 and 5754). The sheet metal forming tests indicate that boric acid films and the combined films of boric acid and mineral oil can create larger strains than the commercial liquid and solid lubricants, showing that they possess excellent lubricities for aluminum forming. SEM analyses indicate that boric acid dry films separate the workpiece and die materials, and prevent their direct contact and preserve their surface qualities. Since boric acid is non-toxic and easily removed by water, it can be expected that boric acid films are environmentally friendly, cost effective and very efficient lubricants for sheet aluminum cold forming.

  1. Development of Molten-Salt Heat Trasfer Fluid Technology for...

    Broader source: Energy.gov (indexed) [DOE]

    Development of Molten-Salt Heat Trasfer Fluid Technology for Parabolic Trough Solar Power Plants Development of Molten-Salt Heat Trasfer Fluid Technology for Parabolic Trough Solar...

  2. Effect of grain size on the melting point of confined thin aluminum films

    SciTech Connect (OSTI)

    Wejrzanowski, Tomasz; Lewandowska, Malgorzata; Sikorski, Krzysztof; Kurzydlowski, Krzysztof J. [Materials Design Division, Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland)

    2014-10-28T23:59:59.000Z

    The melting of aluminum thin film was studied by a molecular dynamics (MD) simulation technique. The effect of the grain size and type of confinement was investigated for aluminum film with a constant thickness of 4?nm. The results show that coherent intercrystalline interface suppress the transition of solid aluminum into liquid, while free-surface gives melting point depression. The mechanism of melting of polycrystalline aluminum thin film was investigated. It was found that melting starts at grain boundaries and propagates to grain interiors. The melting point was calculated from the Lindemann index criterion, taking into account only atoms near to grain boundaries. This made it possible to extend melting point calculations to bigger grains, which require a long time (in the MD scale) to be fully molten. The results show that 4?nm thick film of aluminum melts at a temperature lower than the melting point of bulk aluminum (933?K) only when the grain size is reduced to 6?nm.

  3. Sandia National Laboratories: Molten Salt

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmosphericNuclear Security Administration the1 -theErik Spoerke SSLS ExhibitIowaLosSandiaManagementMolecular GeochemistryMolten

  4. Fracture toughness of the molten zone of resistance spot welds Florent Krajcarz1,2*

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    ). In these tests, the load vs. load line displacement curve is recorded to derive the weld strength (i.e. maximal of the base metal still significantly influences the load vs. displacement curve, yet to a lesser extent than and the crack extension resistance of the molten zone of resistance spot welds under Mode I loading has been

  5. Application of Molten Salt Reactor Technology to MMW In-Space NEP and Surface Power Missions

    SciTech Connect (OSTI)

    Patton, Bruce; Sorensen, Kirk [Propulsion Research Center, Marshall Space Flight Center, Huntsville, AL 35812 (United States)

    2002-07-01T23:59:59.000Z

    Anticipated manned nuclear electric propulsion (NEP) and planetary surface power missions will require multi-megawatt nuclear reactors that are lightweight, operationally robust, and sealable in power for widely varying scientific mission objectives. Molten salt reactor technology meets all of these requirements and offers an interesting alternative to traditional multi-megawatt gas-cooled and liquid metal concepts. (authors)

  6. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2005, 6 companies operated 15 primary aluminum smelters; 4 smelters

    E-Print Network [OSTI]

    547 550 542 554 Norway 1,320 1,350 1,320 1,380 Russia 3,590 3,650 3,640 3,760 South Africa 863 830 850%. Tariff: Item Number Normal Trade Relations 12-31-05 Unwrought (in coils) 7601.10.3000 2.6% ad val aluminum production decreased slightly owing to cutbacks attributed to increased energy and alumina costs

  7. Spot welding of steel and aluminum using insert sheet

    SciTech Connect (OSTI)

    Oikawa, H.; Saito, T.; Yoshimura, T. [and others

    1994-12-31T23:59:59.000Z

    Automobile industries have been increasingly interested in the use of aluminum and thus joining of steel and aluminum becomes of importance. The joining of the two types of metal raises a problem of brittle welds caused by the formation of intermetallic compounds. The authors solved the problem by using an insert sheet. This paper deals with the resistance spot welding of steel and aluminum sheets using insert sheets. The insert sheet used in the present development was a steel/aluminum clad sheet of the 0.8 mm thickness with 50% steel and 50% aluminum. The clad sheet was produced by warm rolling of steel and aluminum with a direct resistance heating process. Steel to be warm rolled was of EDDQ of the 0.4 mm thickness and aluminum was of JIS A1050 of 0.6 mm thickness. The mechanical properties of the insert clad sheets were in between those of the steel sheets and the aluminum sheets, while the clad sheets showed much better formability than the aluminum sheets. Resistance spot welding was conducted for 0.8 mm thick EDDQ steel sheets and 1.0 mm thick aluminum alloy (AL-5.5%Mg) sheets under the welding force of 1.96 kN, welding current ranging between 4.2 and 20.1 kA, and welding time from 0.5 to 10 cycles. The steel was spot welded to the steel side of the insert sheet while the aluminum was welded to the aluminum side. What the authors investigated were the applicable welding current range, nugget diameter, tensile shear strength, U-tension strength, and macro- and microstructures. In conclusion, steel sheets can be spot welded to aluminum sheets without difficulty by using clad sheets as insert materials while the strength level of the dissimilar metal spot welds is close to that of aluminum joints.

  8. Electrolytic production of high purity aluminum using ceramic inert anodes

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Douglas A. (Murrysville, PA); DiMilia, Robert A. (Baton Rouge, LA); Dynys, Joseph M. (New Kensington, PA); Phelps, Frankie E. (Apollo, PA); LaCamera, Alfred F. (Trafford, PA)

    2002-01-01T23:59:59.000Z

    A method of producing commercial purity aluminum in an electrolytic reduction cell comprising ceramic inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The ceramic inert anodes used in the process may comprise oxides containing Fe and Ni, as well as other oxides, metals and/or dopants.

  9. Electrolytic production of high purity aluminum using inert anodes

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Jr., Douglas A. (Murrysville, PA)

    2001-01-01T23:59:59.000Z

    A method of producing commercial purity aluminum in an electrolytic reduction cell comprising inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The inert anodes used in the process preferably comprise a cermet material comprising ceramic oxide phase portions and metal phase portions.

  10. Molten salt destruction of energetic waste materials

    DOE Patents [OSTI]

    Brummond, William A. (Livermore, CA); Upadhye, Ravindra S. (Pleasanton, CA); Pruneda, Cesar O. (Livermore, CA)

    1995-01-01T23:59:59.000Z

    A molten salt destruction process is used to treat and destroy energetic waste materials such as high explosives, propellants, and rocket fuels. The energetic material is pre-blended with a solid or fluid diluent in safe proportions to form a fluid fuel mixture. The fuel mixture is rapidly introduced into a high temperature molten salt bath. A stream of molten salt is removed from the vessel and may be recycled as diluent. Additionally, the molten salt stream may be pumped from the reactor, circulated outside the reactor for further processing, and delivered back into the reactor or cooled and circulated to the feed delivery system to further dilute the fuel mixture entering the reactor.

  11. Molten salt destruction of energetic waste materials

    DOE Patents [OSTI]

    Brummond, W.A.; Upadhye, R.S.; Pruneda, C.O.

    1995-07-18T23:59:59.000Z

    A molten salt destruction process is used to treat and destroy energetic waste materials such as high explosives, propellants, and rocket fuels. The energetic material is pre-blended with a solid or fluid diluent in safe proportions to form a fluid fuel mixture. The fuel mixture is rapidly introduced into a high temperature molten salt bath. A stream of molten salt is removed from the vessel and may be recycled as diluent. Additionally, the molten salt stream may be pumped from the reactor, circulated outside the reactor for further processing, and delivered back into the reactor or cooled and circulated to the feed delivery system to further dilute the fuel mixture entering the reactor. 4 figs.

  12. The Effect of Applied Pressure During Feeding of Critical Cast Aluminum Alloy Components With Particular Reference to Fatigue Resistance

    SciTech Connect (OSTI)

    J.T. Berry; R. Luck; B. Zhang; R.P. Taylor

    2003-06-30T23:59:59.000Z

    the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification time, and its location together with any external pressure that might be applied at the riser.

  13. REAR-SIDE POINT-CONTACTS BY INLINE THERMAL EVAPORATION OF ALUMINUM Christoph Mader

    E-Print Network [OSTI]

    REAR-SIDE POINT-CONTACTS BY INLINE THERMAL EVAPORATION OF ALUMINUM Christoph Mader 1 , Jens Müller of point-contacted aluminum rear-sides for silicon solar cells that are metalized by inline thermal evaporation. We deposit aluminum layers of 2 µm thickness at dynamic deposition rates of 1.0, 2.9 and 5.0 µm

  14. A perturbation analysis of the unstable plastic flow pattern evolution in an aluminum alloy

    E-Print Network [OSTI]

    Tong, Wei

    A perturbation analysis of the unstable plastic flow pattern evolution in an aluminum alloy Seung Abstract In the tensile loading of sheet metals made from some polycrystalline aluminum alloys, a single in the uniaxial tension of polycrystalline aluminum alloys with periodic stress relaxations depends

  15. Final Technical Report Microwave Assisted Electrolyte Cell for Primary Aluminum Production

    SciTech Connect (OSTI)

    Xiaodi Huang; J.Y. Hwang

    2007-04-18T23:59:59.000Z

    This research addresses the high priority research need for developing inert anode and wetted cathode technology, as defined in the Aluminum Industry Technology Roadmap and Inert Anode Roadmap, with the performance targets: a) significantly reducing the energy intensity of aluminum production, b) ultimately eliminating anode-related CO2 emissions, and c) reducing aluminum production costs. This research intended to develop a new electrometallurgical extraction technology by introducing microwave irradiation into the current electrolytic cells for primary aluminum production. This technology aimed at accelerating the alumina electrolysis reduction rate and lowering the aluminum production temperature, coupled with the uses of nickel based superalloy inert anode, nickel based superalloy wetted cathode, and modified salt electrolyte. Michigan Technological University, collaborating with Cober Electronic and Century Aluminum, conducted bench-scale research for evaluation of this technology. This research included three sub-topics: a) fluoride microwave absorption; b) microwave assisted electrolytic cell design and fabrication; and c) aluminum electrowinning tests using the microwave assisted electrolytic cell. This research concludes that the typically used fluoride compound for aluminum electrowinning is not a good microwave absorbing material at room temperature. However, it becomes an excellent microwave absorbing material above 550°C. The electrowinning tests did not show benefit to introduce microwave irradiation into the electrolytic cell. The experiments revealed that the nickel-based superalloy is not suitable for use as a cathode material; although it wets with molten aluminum, it causes severe reaction with molten aluminum. In the anode experiments, the chosen superalloy did not meet corrosion resistance requirements. A nicked based alloy without iron content could be further investigated.

  16. Diffusion Welding of Alloys for Molten Salt Service - Status Report

    SciTech Connect (OSTI)

    Denis Clark; Ronald Mizia

    2012-05-01T23:59:59.000Z

    The present work is concerned with heat exchanger development for molten salt service, including the proposed molten salt reactor (MSR), a homogeneous reactor in which the fuel is dissolved in a circulating fluid of molten salt. It is an outgrowth of recent work done under the Next Generation Nuclear Plant (NGNP) program; what the two reactor systems have in common is an inherently safe nuclear plant with a high outlet temperature that is useful for process heat as well as more conventional generation The NGNP program was tasked with investigating the application of a new generation of nuclear power plants to a variety of energy needs. One baseline reactor design for this program is a high temperature, gas-cooled reactor (HTGR), which provides many options for energy use. These might include the conventional Rankine cycle (steam turbine) generation of electricity, but also other methods: for example, Brayton cycle (gas turbine) electrical generation, and the direct use of the high temperatures characteristic of HTGR output for process heat in the chemical industry. Such process heat is currently generated by burning fossil fuels, and is a major contributor to the carbon footprint of the chemical and petrochemical industries. The HTGR, based on graphite fuel elements, can produce very high output temperatures; ideally, temperatures of 900 C or even greater, which has significant energy advantages. Such temperatures are, of course, at the frontiers of materials limitations, at the upper end of the performance envelope of the metallic materials for which robust construction codes exist, and within the realm of ceramic materials, the fabrication and joining of which, on the scale of large energy systems, are at an earlier stage of development. A considerable amount of work was done in the diffusion welding of materials of interest for HTGR service with alloys such as 617 and 800H. The MSR output temperature is also materials limited, and is projected at about 700 C. (RR E) A different set of alloys, such as Alloy N and 242, are needed to handle molten salts at this temperature. The diffusion welding development work described here builds on techniques developed during the NGNP work, as applied to these alloys. There is also the matter of dissimilar metal welding, since alloys suitable for salt service are generally not suited for service in gaseous oxidizing environments, and vice versa, and welding is required for the Class I boundaries in these systems, as identified in the relevant ASME codes.

  17. Diffusion Welding of Alloys for Molten Salt Service - Status Report

    SciTech Connect (OSTI)

    Denis Clark; Ronald Mizia; Piyush Sabharwall

    2012-09-01T23:59:59.000Z

    The present work is concerned with heat exchanger development for molten salt service, including the proposed molten salt reactor (MSR), a homogeneous reactor in which the fuel is dissolved in a circulating fluid of molten salt. It is an outgrowth of recent work done under the Next Generation Nuclear Plant (NGNP) program; what the two reactor systems have in common is an inherently safe nuclear plant with a high outlet temperature that is useful for process heat as well as more conventional generation The NGNP program was tasked with investigating the application of a new generation of nuclear power plants to a variety of energy needs. One baseline reactor design for this program is a high temperature, gas-cooled reactor (HTGR), which provides many options for energy use. These might include the conventional Rankine cycle (steam turbine) generation of electricity, but also other methods: for example, Brayton cycle (gas turbine) electrical generation, and the direct use of the high temperatures characteristic of HTGR output for process heat in the chemical industry. Such process heat is currently generated by burning fossil fuels, and is a major contributor to the carbon footprint of the chemical and petrochemical industries. The HTGR, based on graphite fuel elements, can produce very high output temperatures; ideally, temperatures of 900 °C or even greater, which has significant energy advantages. Such temperatures are, of course, at the frontiers of materials limitations, at the upper end of the performance envelope of the metallic materials for which robust construction codes exist, and within the realm of ceramic materials, the fabrication and joining of which, on the scale of large energy systems, are at an earlier stage of development. A considerable amount of work was done in the diffusion welding of materials of interest for HTGR service with alloys such as 617 and 800H. The MSR output temperature is also materials limited, and is projected at about 700 °C. (RR E) A different set of alloys, such as Alloy N and 242, are needed to handle molten salts at this temperature. The diffusion welding development work described here builds on techniques developed during the NGNP work, as applied to these alloys. There is also the matter of dissimilar metal welding, since alloys suitable for salt service are generally not suited for service in gaseous oxidizing environments, and vice versa, and welding is required for the Class I boundaries in these systems, as identified in the relevant ASME codes.

  18. Decontamination and reuse of ORGDP aluminum scrap

    SciTech Connect (OSTI)

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Wilson, D.F.

    1996-12-01T23:59:59.000Z

    The Gaseous Diffusion Plants, or GDPs, have significant amounts of a number of metals, including nickel, aluminum, copper, and steel. Aluminum was used extensively throughout the GDPs because of its excellent strength to weight ratios and good resistance to corrosion by UF{sub 6}. This report is concerned with the recycle of aluminum stator and rotor blades from axial compressors. Most of the stator and rotor blades were made from 214-X aluminum casting alloy. Used compressor blades were contaminated with uranium both as a result of surface contamination and as an accumulation held in surface-connected voids inside of the blades. A variety of GDP studies were performed to evaluate the amounts of uranium retained in the blades; the volume, area, and location of voids in the blades; and connections between surface defects and voids. Based on experimental data on deposition, uranium content of the blades is 0.3%, or roughly 200 times the value expected from blade surface area. However, this value does correlate with estimated internal surface area and with lengthy deposition times. Based on a literature search, it appears that gaseous decontamination or melt refining using fluxes specific for uranium removal have the potential for removing internal contamination from aluminum blades. A melt refining process was used to recycle blades during the 1950s and 1960s. The process removed roughly one-third of the uranium from the blades. Blade cast from recycled aluminum appeared to perform as well as blades from virgin material. New melt refining and gaseous decontamination processes have been shown to provide substantially better decontamination of pure aluminum. If these techniques can be successfully adapted to treat aluminum 214-X alloy, internal and, possibly, external reuse of aluminum alloys may be possible.

  19. Porous membrane electrochemical cell for uranium and transuranic recovery from molten salt electrolyte

    DOE Patents [OSTI]

    Willit, James L. (Ratavia, IL)

    2007-09-11T23:59:59.000Z

    An improved process and device for the recovery of the minor actinides and the transuranic elements (TRU's) from a molten salt electrolyte. The process involves placing the device, an electrically non-conducting barrier between an anode salt and a cathode salt. The porous barrier allows uranium to diffuse between the anode and cathode, yet slows the diffusion of uranium ions so as to cause depletion of uranium ions in the catholyte. This allows for the eventual preferential deposition of transuranics present in spent nuclear fuel such as Np, Pu, Am, Cm. The device also comprises an uranium oxidation anode. The oxidation anode is solid uranium metal in the form of spent nuclear fuel. The spent fuel is placed in a ferric metal anode basket which serves as the electrical lead or contact between the molten electrolyte and the anodic uranium metal.

  20. Porous membrane electrochemical cell for uranium and transuranic recovery from molten salt electrolyte

    DOE Patents [OSTI]

    Willit, James L. (Batavia, IL)

    2010-09-21T23:59:59.000Z

    An improved process and device for the recovery of the minor actinides and the transuranic elements (TRU's) from a molten salt electrolyte. The process involves placing the device, an electrically non-conducting barrier between an anode salt and a cathode salt. The porous barrier allows uranium to diffuse between the anode and cathode, yet slows the diffusion of uranium ions so as to cause depletion of uranium ions in the catholyte. This allows for the eventual preferential deposition of transuranics present in spent nuclear fuel such as Np, Pu, Am, Cm. The device also comprises an uranium oxidation anode. The oxidation anode is solid uranium metal in the form of spent nuclear fuel. The spent fuel is placed in a ferric metal anode basket which serves as the electrical lead or contact between the molten electrolyte and the anodic uranium metal.

  1. Exploratory corrosion tests on alloys in molten salts at 900/sup 0/C

    SciTech Connect (OSTI)

    Coyle, R.T.; Thomas, T.M.; Lai, G.Y.

    1984-10-01T23:59:59.000Z

    Exploratory corrosion tests were conducted on 16 commercial alloys in carbonate, chloride, and hydroxide molten salts at 900/sup 0/C for up to three weeks. Corrosion information, including weight change, observations of the coupons, metallographic examination, and evaluation of the corrosion product by SEM, was obtained on the coupons exposed to these salts. These tests indicated that a number of the alloys showed significant resistance to metal loss in the carbonate molten salt with corrosion rates on the order of several millimeters per year. The corrosion product is an interpenetrating structure of metal from the more noble alloy ingredients and of an oxide made up of the reaction between melt components and oxidizable metals from the alloy.

  2. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, A.

    1988-01-21T23:59:59.000Z

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  3. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, Anton (Los Alamos, NM)

    1988-01-01T23:59:59.000Z

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  4. Tunable molten oxide pool assisted plasma-melter vitrification systems

    DOE Patents [OSTI]

    Titus, Charles H. (Newtown Square, PA); Cohn, Daniel R. (Chestnut Hill, MA); Surma, Jeffrey E. (Kennewick, WA)

    1998-01-01T23:59:59.000Z

    The present invention provides tunable waste conversion systems and apparatus which have the advantage of highly robust operation and which provide complete or substantially complete conversion of a wide range of waste streams into useful gas and a stable, nonleachable solid product at a single location with greatly reduced air pollution to meet air quality standards. The systems provide the capability for highly efficient conversion of waste into high quality combustible gas and for high efficiency conversion of the gas into electricity by utilizing a high efficiency gas turbine or an internal combustion engine. The solid product can be suitable for various commercial applications. Alternatively, the solid product stream, which is a safe, stable material, may be disposed of without special considerations as hazardous material. In the preferred embodiment, the arc plasma furnace and joule heated melter are formed as a fully integrated unit with a common melt pool having circuit arrangements for the simultaneous independently controllable operation of both the arc plasma and the joule heated portions of the unit without interference with one another. The preferred configuration of this embodiment of the invention utilizes two arc plasma electrodes with an elongated chamber for the molten pool such that the molten pool is capable of providing conducting paths between electrodes. The apparatus may additionally be employed with reduced use or without further use of the gases generated by the conversion process. The apparatus may be employed as a net energy or net electricity producing unit where use of an auxiliary fuel provides the required level of electricity production. Methods and apparatus for converting metals, non-glass forming waste streams and low-ash producing inorganics into a useful gas are also provided. The methods and apparatus for such conversion include the use of a molten oxide pool having predetermined electrical, thermal and physical characteristics capable of maintaining optimal joule heating and glass forming properties during the conversion process.

  5. Aluminum powder metallurgy processing

    SciTech Connect (OSTI)

    Flumerfelt, J.F.

    1999-02-12T23:59:59.000Z

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  6. Aluminum-Enhanced Underwater Electrical Discharges for Steam Explosion Triggering

    SciTech Connect (OSTI)

    HOGELAND, STEVE R.; NELSON, LLOYD S.; ROTH, THOMAS CHRISTOPHER

    1999-07-01T23:59:59.000Z

    For a number of years, we have been initiating steam explosions of single drops of molten materials with pressure and flow (bubble growth) transients generated by discharging a capacitor bank through gold bridgewires placed underwater. Recent experimental and theoretical advances in the field of steam explosions, however, have made it important to substantially increase these relatively mild transients in water without using high explosives, if possible. To do this with the same capacitor bank, we have discharged similar energies through tiny strips of aluminum foil submerged in water. By replacing the gold wires with the aluminum strips, we were able to add the energy of the aluminum-water combustion to that normally deposited electrically by the bridgewire explosion in water. The chemical enhancement of the explosive characteristics of the discharges was substantial: when the same electrical energies were discharged through the aluminum strips, peak pressures increased as much as 12-fold and maximum bubble volumes as much as 5-fold above those generated with the gold wires. For given weights of aluminum, the magnitudes of both parameters appeared to exceed those produced by the underwater explosion of equivalent weights of high explosives.

  7. Corrosion Studies in High-Temperature Molten Salt Systems for...

    Broader source: Energy.gov (indexed) [DOE]

    Corrosion Studies in High-Temperature Molten Salt Systems for CSP Applications - FY13 Q1 Corrosion Studies in High-Temperature Molten Salt Systems for CSP Applications - FY13 Q1...

  8. Thorium Molten Salt Reactor : from high breeding to simplified reprocessing

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Thorium Molten Salt Reactor : from high breeding to simplified reprocessing L. Mathieu, D. Heuer, A- ceptable. The Thorium Molten Salt Reactor (TMSR) may contribute to solve these problems. The thorium cycle

  9. Colloidal stability of magnetic nanoparticles in molten salts

    E-Print Network [OSTI]

    Somani, Vaibhav (Vaibhav Basantkumar)

    2010-01-01T23:59:59.000Z

    Molten salts are important heat transfer fluids used in nuclear, solar and other high temperature engineering systems. Dispersing nanoparticles in molten salts can enhance the heat transfer capabilities of the fluid. High ...

  10. Experimental studies of actinides in molten salts

    SciTech Connect (OSTI)

    Reavis, J.G.

    1985-06-01T23:59:59.000Z

    This review stresses techniques used in studies of molten salts containing multigram amounts of actinides exhibiting intense alpha activity but little or no penetrating gamma radiation. The preponderance of studies have used halides because oxygen-containing actinide compounds (other than oxides) are generally unstable at high temperatures. Topics discussed here include special enclosures, materials problems, preparation and purification of actinide elements and compounds, and measurements of various properties of the molten volts. Property measurements discussed are phase relationships, vapor pressure, density, viscosity, absorption spectra, electromotive force, and conductance. 188 refs., 17 figs., 6 tabs.

  11. Purification of alkali metal nitrates

    DOE Patents [OSTI]

    Fiorucci, Louis C. (Hamden, CT); Gregory, Kevin M. (Woodridge, IL)

    1985-05-14T23:59:59.000Z

    A process is disclosed for removing heavy metal contaminants from impure alkali metal nitrates containing them. The process comprises mixing the impure nitrates with sufficient water to form a concentrated aqueous solution of the impure nitrates, adjusting the pH of the resulting solution to within the range of between about 2 and about 7, adding sufficient reducing agent to react with heavy metal contaminants within said solution, adjusting the pH of the solution containing reducing agent to effect precipitation of heavy metal impurities and separating the solid impurities from the resulting purified aqueous solution of alkali metal nitrates. The resulting purified solution of alkali metal nitrates may be heated to evaporate water therefrom to produce purified molten alkali metal nitrate suitable for use as a heat transfer medium. If desired, the purified molten form may be granulated and cooled to form discrete solid particles of alkali metal nitrates.

  12. Solid electrolyte based sensor for monitoring the magnesium level during reclamation of aluminum scrap

    SciTech Connect (OSTI)

    Fergus, J.W.; Hui, S. [Auburn Univ., AL (United States). Materials Research and Education Center

    1996-10-01T23:59:59.000Z

    Aluminum alloy scrap often contains excess magnesium which must be removed during recycling by a process referred to as demagging. The efficiency of this process could be improved with an in-situ magnesium sensor, which could be used to optimize the process parameters to the changing magnesium content. The sensor developed in this work consists of a galvanic cell with a magnesium fluoride (MgF{sub 2}) solid electrolyte and a molten magnesium reference electrode. The voltage output of the sensor changes by about 100 mV for the change in magnesium content which occurs during the demagging process (5 wt% to 0.1 wt%) and is in excellent agreement with thermodynamic measurements using molten chloride electrolytes. This paper focuses on the effect of silicon, which is a common alloying element in aluminum alloys, on the output of an electrochemical magnesium sensor.

  13. R and D of On-line Reprocessing Technology for Molten-Salt Reactor Systems

    SciTech Connect (OSTI)

    Uhlir, Jan; Tulackova, Radka; Chuchvalcova Bimova, Karolina [Nuclear Research Institute Rez plc CZ-250 68 Husinec - Rez 130 (Serbia and Montenegro)

    2006-07-01T23:59:59.000Z

    The Molten Salt Reactor (MSR) represents one of promising future nuclear reactor concept included in the Generation IV reactors family. The reactor can be operated as the thorium breeder or as the actinide transmuter. However, the future deployment of Molten-Salt Reactors will be significantly dependent on the successful mastering of advanced reprocessing technologies dedicated to their fuel cycle. Here the on-line reprocessing technology connected with the fuel circuit of MSR is of special importance because the reactor cannot be operated for a long run without the fuel salt clean-up. Generally, main MSR reprocessing technologies are pyrochemical, majority of them are fluoride technologies. The proposed flow-sheets of MSR on-line reprocessing are based on a combination of molten-salt / liquid metal extraction and electro-separation processes, which can be added to the gas extraction process already verified during the MSRE project in ORNL. The crucial separation method proposed for partitioning of actinides from fission products is based on successive Anodic dissolution and Cathodic deposition processes in molten fluoride media. (authors)

  14. Molten alkali-alcohol and molten alkali treatment of lignite; A comparative study

    SciTech Connect (OSTI)

    Balcioglu, N. (Dept. of Chemistry, Hacettepe Univ., Ankara (TR)); Yilmaz, M. (Dept. of Chemistry, Selcuk Univ., Konya (TR))

    1990-01-01T23:59:59.000Z

    The solubility of the Tun cedilla c bilek lignite is increased up to 100% on daf basis, after molten alkali-benzhydrol treatment. Meanwhile its oxygen, sulphur and ash-content are decreased considerably. Similar results are also obtained by simple molten alkali treatment of lignite, although the oxygen content was increased in the product. A reductive cleavage mechanism for the former but an oxydative cleavage mechanism for the latter process are suggested.

  15. Hybrid Molten Salt Reactor (HMSR) System Study

    SciTech Connect (OSTI)

    Woolley, Robert D [PPPL; Miller, Laurence F [PPPL

    2014-04-01T23:59:59.000Z

    Can the hybrid system combination of (1) a critical fission Molten Salt Reactor (MSR) having a thermal spectrum and a high Conversion Ratio (CR) with (2) an external source of high energy neutrons provide an attractive solution to the world's expanding demand for energy? The present study indicates the answer is an emphatic yes.

  16. Accelerators for Subcritical Molten-Salt Reactors

    SciTech Connect (OSTI)

    Johnson, Roland (Muons, Inc.) [Muons, Inc.

    2011-08-03T23:59:59.000Z

    Accelerator parameters for subcritical reactors have usually been based on using solid nuclear fuel much like that used in all operating critical reactors as well as the thorium burning accelerator-driven energy amplifier proposed by Rubbia et al. An attractive alternative reactor design that used molten salt fuel was experimentally studied at ORNL in the 1960s, where a critical molten salt reactor was successfully operated using enriched U235 or U233 tetrafluoride fuels. These experiments give confidence that an accelerator-driven subcritical molten salt reactor will work better than conventional reactors, having better efficiency due to their higher operating temperature, having the inherent safety of subcritical operation, and having constant purging of volatile radioactive elements to eliminate their accumulation and potential accidental release in dangerous amounts. Moreover, the requirements to drive a molten salt reactor can be considerably relaxed compared to a solid fuel reactor, especially regarding accelerator reliability and spallation neutron targetry, to the point that much of the required technology exists today. It is proposed that Project-X be developed into a prototype commercial machine to produce energy for the world by, for example, burning thorium in India and nuclear waste from conventional reactors in the USA.

  17. Aluminum monocarbonyl and aluminum isocarbonyl Steve S. Wesolowski,a)

    E-Print Network [OSTI]

    Crawford, T. Daniel

    Aluminum monocarbonyl and aluminum isocarbonyl Steve S. Wesolowski,a) T. Daniel Crawford,b) Justin of the aluminum monocarbonyl species AlCO and AlOC have been performed to predict the geometries, fragmentation, Ogden, and Oswald6 first isolated aluminum dicarbonyls in solid krypton and identified the species

  18. Cermet materials prepared by combustion synthesis and metal infiltration

    DOE Patents [OSTI]

    Holt, Joseph B. (San Jose, CA); Dunmead, Stephen D. (Davis, CA); Halverson, Danny C. (Modesto, CA); Landingham, Richard L. (Livermore, CA)

    1991-01-01T23:59:59.000Z

    Ceramic-metal composites (cermets) are made by a combination of self-propagating high temperature combustion synthesis and molten metal infiltration. Solid-gas, solid-solid and solid-liquid reactions of a powder compact produce a porous ceramic body which is infiltrated by molten metal to produce a composite body of higher density. AlN-Al and many other materials can be produced.

  19. Cermet materials prepared by combustion synthesis and metal infiltration

    DOE Patents [OSTI]

    Holt, J.B.; Dunmead, S.D.; Halverson, D.C.; Landingham, R.L.

    1991-01-29T23:59:59.000Z

    Ceramic-metal composites (cermets) are made by a combination of self-propagating high temperature combustion synthesis and molten metal infiltration. Solid-gas, solid-solid and solid-liquid reactions of a powder compact produce a porous ceramic body which is infiltrated by molten metal to produce a composite body of higher density. AlN-Al and many other materials can be produced. 6 figures.

  20. Electrolytic production of metals using a resistant anode

    DOE Patents [OSTI]

    Tarcy, Gary P. (Plum Borough, PA); Gavasto, Thomas M. (New Kensington, PA); Ray, Siba P. (Plum Borough, PA)

    1986-01-01T23:59:59.000Z

    An electrolytic process comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO.sub.2 and/or Cu.sub.2 O.

  1. Electrolytic production of metals using a resistant anode

    DOE Patents [OSTI]

    Tarcy, G.P.; Gavasto, T.M.; Ray, S.P.

    1986-11-04T23:59:59.000Z

    An electrolytic process is described comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO[sub 2] and/or Cu[sub 2]O. 2 figs.

  2. Characterization of Transport and Solidification in the Metal Recycling Processes

    SciTech Connect (OSTI)

    M. A. Ebadian; R. C. Xin; Z. F. Dong

    1997-08-06T23:59:59.000Z

    The characterization of the transport and solidification of metal in the melting and casting processes is significant for the optimization of the radioactively contaminated metal recycling and refining processes. . In this research project, the transport process in the melting and solidification of metal was numerically predicted, and the microstructure and radionuclide distribution have been characterized by scanning electron microscope/electron diffractive X-ray (SEWEDX) analysis using cesium chloride (CSC1) as the radionuclide surrogate. In the melting and solidification process, a resistance furnace whose heating and cooling rates are program- controlled in the helium atmosphere was used. The characterization procedures included weighing, melting and solidification, weighing after solidification, sample preparation, and SEM/EDX analysis. This analytical methodology can be used to characterize metal recycling and refining products in order to evaluate the performance of the recycling process. The data obtained provide much valuable information that is necessary for the enhancement of radioactive contaminated metal decontamination and recycling technologies. The numerical method for the prediction of the melting and solidification process can be implemented in the control and monitoring system-of the melting and casting process in radioactive contaminated metal recycling. The use of radionuclide surrogates instead of real radionuclides enables the research to be performed without causing harmfid effects on people or the community. This characterization process has been conducted at the Hemispheric Center for Environmental Technology (HCET) at Florida International University since October 1995. Tests have been conducted on aluminum (Al) and copper (Cu) using cesium chloride (CSCI) as a radionuclide surrogate, and information regarding the radionuclide transfer and distribution in melting and solidification process has been obtained. The numerical simulation of the solidification of molten metal has been very successful for aluminium; however, a stability problem in the simulation of iron/steel solidification poses a challenge. Thus, additional development is needed to simulate the radionuclide transfer and distribution behaviors in the melting and casting processes. This project was initially based on a two-year plan. However, due to technical and financial difficulties, the project ended in FY96. The work which has been accomplished in the first year includes the characterization of radionuclide transfer and distribution in the melting-solidification process and the numerical simulation of metal solidification. The Argon-arc melting method was tested for the melting of copper and steel materials. Five tests were performed to characterize the transfer and distribution of radionuclides in the aluminiurn and copper melting/solidification process using CSC1 as radionuclide surrogates. The numerical simulation of molten aluminium and steel solidification process was performed. Different boundary conditions were applied in the simulations.

  3. PII S0016-7037(98)00136-7 The kinetics of mixed Ni-Al hydroxide formation on clay and aluminum oxide minerals

    E-Print Network [OSTI]

    Sparks, Donald L.

    PII S0016-7037(98)00136-7 The kinetics of mixed Ni-Al hydroxide formation on clay and aluminum. This finding indicates that the dissolution of clay and aluminum oxide minerals can be promoted by metal ions

  4. Molten Glass for Thermal Storage: Advanced Molten Glass for Heat Transfer and Thermal Energy Storage

    SciTech Connect (OSTI)

    None

    2012-01-01T23:59:59.000Z

    HEATS Project: Halotechnics is developing a high-temperature thermal energy storage system using a new thermal-storage and heat-transfer material: earth-abundant and low-melting-point molten glass. Heat storage materials are critical to the energy storage process. In solar thermal storage systems, heat can be stored in these materials during the day and released at night—when the sun is not out—to drive a turbine and produce electricity. In nuclear storage systems, heat can be stored in these materials at night and released to produce electricity during daytime peak-demand hours. Halotechnics new thermal storage material targets a price that is potentially cheaper than the molten salt used in most commercial solar thermal storage systems today. It is also extremely stable at temperatures up to 1200°C—hundreds of degrees hotter than the highest temperature molten salt can handle. Being able to function at high temperatures will significantly increase the efficiency of turning heat into electricity. Halotechnics is developing a scalable system to pump, heat, store, and discharge the molten glass. The company is leveraging technology used in the modern glass industry, which has decades of experience handling molten glass.

  5. Molten uranium dioxide structure and dynamics

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Skinner, L. B. [Argonne National Laboratory (ANL), Argonne, IL (United States); Stony Brook Univ., Stony Brook, NY (United States); Materials Development Inc., Arlington Heights, IL (United States); Parise, J. B. [Stony Brook Univ., Stony Brook, NY (United States); Benmore, C. J. [Argonne National Laboratory (ANL), Argonne, IL (United States); Weber, J. K.R. [Materials Development Inc., Arlington Heights, IL (United States); Williamson, M. A. [Argonne National Laboratory (ANL), Argonne, IL (United States); Tamalonis, A. [Materials Development Inc., Arlington Heights, IL (United States); Hebden, A. [Argonne National Laboratory (ANL), Argonne, IL (United States); Wiencek, T. [Argonne National Laboratory (ANL), Argonne, IL (United States); Alderman, O. L.G. [Materials Development Inc., Arlington Heights, IL (United States); Guthrie, M. [Carnegie Inst., Washington, DC (United States); Leibowitz, L. [Argonne National Laboratory (ANL), Argonne, IL (United States)

    2014-11-20T23:59:59.000Z

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. On melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts.

  6. Molten Salt Heat Transfer Fluid (HTF)

    Energy Innovation Portal (Marketing Summaries) [EERE]

    2013-03-12T23:59:59.000Z

    Sandia has developed a heat transfer fluid (HTF) for use at elevated temperatures that has a lower freezing point than any molten salt mixture available commercially. This allows the HTF to be used in applications in which the expensive parasitic energy costs necessary for freeze protection can be significantly reduced. The higher operating temperature limit significantly increases power cycle efficiency and overall power plan sun-to-net electric efficiency....

  7. DEFLECTION MEASUREMENTS OF 25 mm ALUMINUM COLLARS

    E-Print Network [OSTI]

    Peters, C.

    2010-01-01T23:59:59.000Z

    MEASUREMENTS OF 25 mm ALUMINUM COLLARS· C. Peters LawrenceMEASUREMENTS OF 25 mm ALUMINUM COLLARS" C. Peters Lawrenceinch thick 7075- T6 aluminum alloy plate. Inside corners

  8. Delivery system for molten salt oxidation of solid waste

    DOE Patents [OSTI]

    Brummond, William A. (Livermore, CA); Squire, Dwight V. (Livermore, CA); Robinson, Jeffrey A. (Manteca, CA); House, Palmer A. (Walnut Creek, CA)

    2002-01-01T23:59:59.000Z

    The present invention is a delivery system for safety injecting solid waste particles, including mixed wastes, into a molten salt bath for destruction by the process of molten salt oxidation. The delivery system includes a feeder system and an injector that allow the solid waste stream to be accurately metered, evenly dispersed in the oxidant gas, and maintained at a temperature below incineration temperature while entering the molten salt reactor.

  9. Molten Air -- A new, highest energy class of rechargeable batteries

    E-Print Network [OSTI]

    Licht, Stuart

    2013-01-01T23:59:59.000Z

    This study introduces the principles of a new class of batteries, rechargeable molten air batteries, and several battery chemistry examples are demonstrated. The new battery class uses a molten electrolyte, are quasi reversible, and have amongst the highest intrinsic battery electric energy storage capacities. Three examples of the new batteries are demonstrated. These are the iron, carbon and VB2 molten air batteries with respective intrinsic volumetric energy capacities of 10,000, 19,000 and 27,000 Wh per liter.

  10. Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    560-49072 September 2010 Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview and Gap Analysis Robert Remick National Renewable Energy Laboratory Douglas Wheeler...

  11. Fundamental Corrosion Studies in High-Temperature Molten Salt...

    Broader source: Energy.gov (indexed) [DOE]

    Molten Salt Systems for CSP Applications - FY13 Q1 Advanced Ceramic Materials and Packaging Technologies for Realizing Sensors for Concentrating Solar Power Systems...

  12. Project Profile: Modular and Scalable Baseload Molten Salt Plant...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    including all molten salt components (receiver, field piping, thermal storage, and steam generator) and their integration with eSolar's heliostat technology and a conventional...

  13. Ni-coated SiC{sub p} reinforced aluminum composites processed by vacuum infiltration

    SciTech Connect (OSTI)

    Chung, W.S.; Lin, S.J. [National Tsing Hua Univ., Hsinchu (Taiwan, Province of China). Dept. of Materials Science and Engineering] [National Tsing Hua Univ., Hsinchu (Taiwan, Province of China). Dept. of Materials Science and Engineering

    1996-12-01T23:59:59.000Z

    A vacuum infiltration process has been developed to process aluminum-base composites reinforced with particulate SiC{sub p}. Electroless nickel coating of SiC{sub p} was used to improve wetting by molten aluminum. Experimental results showed that composites of aluminum with 5.9 wt % Si and 0.23 wt % Mg containing about 50 vol % Ni-coated SiC{sub p} were completely infiltrated at a temperature above 700 C. The effects of nickel coating thickness and infiltration temperature on infiltration behavior were investigated. The infiltration rate increased and the infiltration incubation time decreased with increasing infiltration temperature or nickel coating thickness. The microstructure, nickel distribution, bending strength and fracture were also examined. Nonuniformity bending strength and fracture morphology were attributed to nickel macrosegregation.

  14. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18T23:59:59.000Z

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  15. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan (Mastic, NY); Reilly, James J. (Bellport, NY)

    2009-04-21T23:59:59.000Z

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  16. Sandia National Laboratories: Molten Salt Test Loop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmosphericNuclear Security Administration the1 -theErik Spoerke SSLS ExhibitIowaLosSandiaManagementMolecularFacilityMolten Salt

  17. Gas-tungsten arc welding of aluminum alloys

    DOE Patents [OSTI]

    Frye, Lowell D. (Kingston, TN)

    1984-01-01T23:59:59.000Z

    A gas-tungsten arc welding method for joining together structures formed of aluminum alloy with these structures disposed contiguously to a heat-damagable substrate of a metal dissimilar to the aluminum alloy. The method of the present invention is practiced by diamond machining the fay surfaces of the aluminum alloy structures to provide a mirror finish thereon having a surface roughness in the order of about one microinch. The fay surfaces are aligned and heated sufficiently by the tungsten electrode to fuse the aluminum alloy contiguous to the fay surfaces to effect the weld joint. The heat input used to provide an oxide-free weld is significantly less than that required if the fay surfaces were prepared by using conventional chemical and mechanical practices.

  18. Gas-tungsten arc welding of aluminum alloys

    DOE Patents [OSTI]

    Frye, L.D.

    1982-03-25T23:59:59.000Z

    The present invention is directed to a gas-tungsten arc welding method for joining together structures formed of aluminum alloy with these structures disposed contiguously to a heat-damagable substrate of a metal dissimilar to the aluminum alloy. The method of the present invention is practiced by diamond machining the fay surfaces of the aluminum alloy structures to profice a mirror finish thereon having a surface roughness in the order of about one microinch. The fay surface are aligned and heated sufficiently by the tungsten electrode to fuse the aluminum alloy continguous to the fay surfaces to effect the weld joint. The heat input used to provide an oxide-free weld is significantly less than that required if the fay surfaces were prepared by using conventional chemical and mechanical practices.

  19. Electron transport and frozen concentration gradients in a mixed valent viologen molten salt

    SciTech Connect (OSTI)

    Terrill, R.H.; Hatazawa, Tsuyonobu; Murray, R.W. [Univ. of North Carolina, Chapel Hill, NC (United States)

    1995-11-09T23:59:59.000Z

    This paper shows that electrolytically generated crossed concentration gradients of viologen (2+) and viologen (1+) in films of its mixed valent molten salt on interdigitated array electrodes can be thermally and stably frozen in place in the interelectrode gaps. A study is presented of properties of the gradient-containing films, as compared to films that are non-mixed valent (V{sup 2+}) or that are mixed valent but lack concentration gradients. Comparisons of charge transport measurements show that the 2-5 {mu}m wide concentration gradients are persistent in the molten salt at lowered temperatures, where ionic motions are quenched relative to electron hopping as shown by differences in conductivity between mixed valent and non-mixed valent films as the temperature is lowered from +50 to -70{degree}C. Differences in the magnitude and shape of high-field current-voltage curves taken from mixed valent nongradient and V{sup 2+}/V{sup +} gradient-containing samples are interpreted with an electron-hopping model that includes a parameter for kinetic dispersity. Differences between the capacitance of the mixed valent and non-mixed valent phase of the viologen molten salt are consistent with the formation of an electronic space charge at the metal/redox conductor interface. 18 refs., 8 figs., 1 tab.

  20. Cost-Effective Consolidation of Fine Aluminum Scrap for Increased Remelting Effieciency

    SciTech Connect (OSTI)

    William Van Geertruyden

    2005-09-22T23:59:59.000Z

    The main objective of this research was to develop a new re-melting process for fine or light gauge aluminum scrap products that exhibits dramatic improvements in energy efficiency. Light gauge aluminum scrap in the form of chips, turnings, and borings has historically been underutilized in the aluminum recycling process due to its high surface area to volume ratio resulting in low melt recovery. Laboratory scale consolidation experiments were performed using loose aluminum powder as a modeling material as well as shredded aluminum wire scrap. The processing parameters necessary to create consolidated aluminum material were determined. Additionally, re-melting experiments using consolidated and unconsolidated aluminum powder confirmed the hypothesis that metal recovery using consolidated material will significantly improve by as much as 20%. Based on this research, it is estimated that approximately 495 billion Btu/year can be saved by implementation of this technology in one domestic aluminum rolling plant alone. The energy savings are realized by substituting aluminum scrap for primary aluminum, which requires large amounts of energy to produce. While there will be an initial capital investment, companies will benefit from the reduction of dependence on primary aluminum thus saving considerable costs. Additionally, the technology will allow companies to maintain in-house alloy scrap, rather than purchasing from other vendors and eliminate the need to discard the light gauge scrap to landfills.

  1. Method of making molten carbonate fuel cell ceramic matrix tape

    DOE Patents [OSTI]

    Maricle, Donald L. (226 Forest La., Glastonbury, CT 06033); Putnam, Gary C. (47 Walker St., Manchester, CT 06040); Stewart, Jr., Robert C. (1230 Copper Hill Rd., West Suffield, CT 06093)

    1984-10-23T23:59:59.000Z

    A method of making a thin, flexible, pliable matrix material for a molten carbonate fuel cell is described. The method comprises admixing particles inert in the molten carbonate environment with an organic polymer binder and ceramic particle. The composition is applied to a mold surface and dried, and the formed compliant matrix material removed.

  2. Molten silicate interactions with thermal barrier coatings Hengbei Zhao a,

    E-Print Network [OSTI]

    Wadley, Haydn

    Molten silicate interactions with thermal barrier coatings Hengbei Zhao a, , Carlos G. Levi b is enhanced by incorporation of through-thickness pores within the coating. However, molten calcium­magnesium­alumino­silicate in dissolution of the coat- ing in the silicate melt, precipitation of new phases, and the elimination

  3. Aluminum battery alloys

    DOE Patents [OSTI]

    Thompson, D.S.; Scott, D.H.

    1984-09-28T23:59:59.000Z

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  4. Aluminum battery alloys

    DOE Patents [OSTI]

    Thompson, David S. (Richmond, VA); Scott, Darwin H. (Mechanicsville, VA)

    1985-01-01T23:59:59.000Z

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  5. Generation and structural characterization of aluminum cyanoacetylide

    SciTech Connect (OSTI)

    Cabezas, Carlos; Peña, Isabel; Alonso, José L., E-mail: alargo@qf.uva.es, E-mail: jlalonso@qf.uva.es [Grupo de Espectroscopia Molecular (GEM), Edificio Quifima, Laboratorios de Espectroscopia y Bioespectroscopia, Unidad Asociada CSIC, Parque Científico Uva, Universidad de Valladolid, Paseo de Belén 5, 47011 Valladolid (Spain); Barrientos, Carmen; Largo, Antonio, E-mail: alargo@qf.uva.es, E-mail: jlalonso@qf.uva.es [Departamento de Química Física y Química Inorgánica, Facultad de Ciencias, Universidad de Valladolid, Campus Miguel Delibes, Paseo de Belén 7, 47011 Valladolid (Spain); Guillemin, Jean-Claude [Institut des Sciences Chimiques de Rennes, École Nationale Supérieure de Chimie de Rennes, CNRS, UMR 6226, 11 Allée de Beaulieu, CS 50837, 35708 Rennes Cedex 7 (France); Cernicharo, José [Group of Molecular Astrophysics, ICMM C/Sor Juana Ines de la Cruz N3 Cantoblanco, 28049 Madrid (Spain)

    2014-09-14T23:59:59.000Z

    Combined spectroscopy measurements and theoretical calculations bring to light a first investigation of a metallic cyanoacetylide, AlC{sub 3}N, using laser ablation molecular beam Fourier transform microwave spectroscopy. This molecule was synthesized in a supersonic expansion by the reaction of aluminum vapour with C{sub 3}N, produced from solid aluminum rods and BrCCCN in a newly constructed ablation-heating nozzle device. A set of accurate rotational and {sup 27}Al and {sup 14}N nuclear quadrupole coupling constants have been determined from the analysis of the rotational spectrum and compared with those predicted in a high-level ab initio study, conducting to the assignment of the observed species to linear AlCCCN. We have searched for this species towards the carbon-rich evolved star IRC + 10216 but only an upper limit to its abundance has been obtained.

  6. Advanced Heat Exchanger Development for Molten Salts in Nuclear and Non Nuclear Systems

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Sabharwall, Piyush; Clark, Denis; Sridharan, Kumar; Zheng, Guiqiu; Anderson, Mark

    2014-12-01T23:59:59.000Z

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  7. Advanced Heat Exchanger Development for Molten Salts in Nuclear and Non Nuclear Systems

    SciTech Connect (OSTI)

    Piyush Sabharwall; Denis Clark; Kumar Sridharan; Guiqiu Zheng; Mark Anderson

    2014-10-01T23:59:59.000Z

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  8. Pure Aluminum as the Anode in Top Emission OLED Xiao-Ming Yu, Hua-Jun Peng, Xiu-Ling Zhu, Jia-Xin Sun,

    E-Print Network [OSTI]

    Pure Aluminum as the Anode in Top Emission OLED Xiao-Ming Yu, Hua-Jun Peng, Xiu-Ling Zhu, Jia (TOLED) with pure aluminum metal layer as the bottom anode has been fabricated. The brightness as high as that of the TOLED with additional high work function silver deposited on aluminum as the anode

  9. Differences of growth response to aluminum excess of two Melaleuca trees differing in aluminum resistance

    E-Print Network [OSTI]

    Houman, Yoshifumi; Tahara, Ko; Shinmachi, Fumie; Noguchi, Akira; Satohiko, Sasaki; Hasegawa, Isao

    2009-01-01T23:59:59.000Z

    M, Yamanoshita T, Kojima K. , Role of aluminum-bindingligands in aluminum resistance of Eucalyptus camaldulensissoils, low pH and excess aluminum are the primary factors

  10. E-Print Network 3.0 - aluminum 6111-t4 sheets Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    A MetalPolysilicon Damascene Gate Technology Summary: conductivity, such as aluminum or copper, enabling a gate sheet-resistance that is far lower than can... to that of...

  11. E-Print Network 3.0 - aluminum-molten salt contactor Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... Source: Utah, University of - State of Utah Center of Excellence for Biomedical Microfluidics Collection: Engineering 44 NI cFP Backplane cFP-DO-400 (K) Summary: current...

  12. Energy-Efficient Melting and Direct Delivery of High Quality Molten Aluminum

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeat PumpRecord ofESPC ENABLE:2009Applications -Sessionfor ReviewinEfficient Melting

  13. 888Metal and silicate particles including nanoparticles are present in electronic cigarette cartomizer fluid and aserosol. 

    E-Print Network [OSTI]

    Talbot, Prue

    2013-01-01T23:59:59.000Z

    Metal and Silicate Particles Including Nanoparticles Areiron, nickel, aluminum, and silicate and nanoparticles (,100The presence of metal and silicate particles in cartomizer

  14. aluminum matrix composites: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... ...... ..... ... . . 3 Conventional Aluminum Brazing ... 4 Aluminum Composite Joining ... 5 Aluminum Joining by Unconventional Methods Eagar, Thomas W. 2...

  15. Process for the synthesis of nanophase dispersion-strengthened aluminum alloy

    DOE Patents [OSTI]

    Barbour, John C. (Albuquerque, NM); Knapp, James Arthur (Albuquerque, NM); Follstaedt, David Martin (Albuquerque, NM); Myers, Samuel Maxwell (Albuquerque, NM)

    1998-12-15T23:59:59.000Z

    A process for fabricating dispersion-strengthened ceramic-metal composites is claimed. The process comprises in-situ interaction and chemical reaction of a metal in gaseous form with a ceramic producer in plasma form. Such composites can be fabricated with macroscopic dimensions. Special emphasis is placed on fabrication of dispersion-strengthened aluminum oxide-aluminum composites, which can exhibit flow stresses more characteristic of high strength steel.

  16. Corrosion resistance of transition material clips for joining aluminum to steel

    SciTech Connect (OSTI)

    Haynes, G. [Texas Instruments Inc., Attleboro, MA (United States). Electrochemical and Corrosion Lab.

    1998-12-31T23:59:59.000Z

    Transition materials are clad metals that are designed to interface between dissimilar metals to reduce galvanic corrosion. This paper describes the use of steel clad aluminum clips which can be placed over aluminum sheet allowing it to be fastened to steel. Results of cyclic salt spray tests are presented. Thickness loss measurements were used to measure the reduction in galvanic corrosion provided by the transition material.

  17. Evaluation of the corrosion properties of aluminum alloy 5083 weldments

    SciTech Connect (OSTI)

    Stanaland, V.A.; Dillon, J.J.; Holbert, R.K. Jr.

    1984-11-05T23:59:59.000Z

    Susceptibility of the weldment to exfoliation corrosion was evaluated by the Ammonium Salt Solution Exfoliation Test (ASSET). The samples exfoliated in the base metal, but did not exfoliate in the weld metal or the HAZ. The ASSET demonstrates that electron-beam welding the aluminum alloy 5083 reduces the susceptibility to exfoliation corrosion in the HAZ. Two other samples were tested for susceptibility to intergranular corrosion by the Nitric Acid Weight Loss Test (NAWLT). The average weight loss was 167 mg/in./sup 2/ and the loss was associated with the attack that occurred in the base metal. The weld metal and HAZ were essentially unattacked.

  18. A plane stress anisotropic plastic flow theory for orthotropic sheet metals

    E-Print Network [OSTI]

    Tong, Wei

    such as automotive aluminum sheets. As textured sheet metals produced by hot and cold rolling exhibit significant for describing the anisotropic plastic flow of ortho- tropic polycrystalline aluminum sheet metals under plane are applied successfully to describe the anisotropic plastic flow behavior of 10 commercial aluminum alloy

  19. Carbothermic reduction and prereduced charge for producing aluminum-silicon alloys

    DOE Patents [OSTI]

    Stevenson, David T. (Washington Township, Armstrong County, PA); Troup, Robert L. (Murrysville, PA)

    1985-01-01T23:59:59.000Z

    Disclosed is a method for the carbothermic reduction of aluminum oxide to form an aluminum alloy including producing silicon carbide by heating a first mix of carbon and silicon oxide in a combustion reactor to an elevated temperature sufficient to produce silicon carbide at an accelerated rate, the heating being provided by an in situ combustion with oxygen gas, and then admixing the silicon carbide with carbon and aluminum oxide to form a second mix and heating the second mix in a second reactor to an elevated metal-forming temperature sufficient to produce aluminum-silicon alloy. The prereduction step includes holding aluminum oxide substantially absent from the combustion reactor. The metal-forming step includes feeding silicon oxide in a preferred ratio with silicon carbide.

  20. Carbothermic reduction and prereduced charge for producing aluminum-silicon alloys

    DOE Patents [OSTI]

    Stevenson, D.T.; Troup, R.L.

    1985-01-01T23:59:59.000Z

    Disclosed is a method for the carbothermic reduction of aluminum oxide to form an aluminum alloy including producing silicon carbide by heating a first mix of carbon and silicon oxide in a combustion reactor to an elevated temperature sufficient to produce silicon carbide at an accelerated rate, the heating being provided by an in situ combustion with oxygen gas, and then admixing the silicon carbide with carbon and aluminum oxide to form a second mix and heating the second mix in a second reactor to an elevated metal-forming temperature sufficient to produce aluminum-silicon alloy. The prereduction step includes holding aluminum oxide substantially absent from the combustion reactor. The metal-forming step includes feeding silicon oxide in a preferred ratio with silicon carbide. 1 fig.

  1. Method of coating metal surfaces to form protective metal coating thereon

    DOE Patents [OSTI]

    Krikorian, O.H.; Curtis, P.G.

    1992-03-31T23:59:59.000Z

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof. 1 figure.

  2. Molten-Salt Depleted-Uranium Reactor

    E-Print Network [OSTI]

    Dong, Bao-Guo; Gu, Ji-Yuan

    2015-01-01T23:59:59.000Z

    The supercritical, reactor core melting and nuclear fuel leaking accidents have troubled fission reactors for decades, and greatly limit their extensive applications. Now these troubles are still open. Here we first show a possible perfect reactor, Molten-Salt Depleted-Uranium Reactor which is no above accident trouble. We found this reactor could be realized in practical applications in terms of all of the scientific principle, principle of operation, technology, and engineering. Our results demonstrate how these reactors can possess and realize extraordinary excellent characteristics, no prompt critical, long-term safe and stable operation with negative feedback, closed uranium-plutonium cycle chain within the vessel, normal operation only with depleted-uranium, and depleted-uranium high burnup in reality, to realize with fission nuclear energy sufficiently satisfying humanity long-term energy resource needs, as well as thoroughly solve the challenges of nuclear criticality safety, uranium resource insuffic...

  3. Electrolyte paste for molten carbonate fuel cells

    DOE Patents [OSTI]

    Bregoli, Lawrance J. (Southwick, MA); Pearson, Mark L. (New London, CT)

    1995-01-01T23:59:59.000Z

    The electrolyte matrix and electrolyte reservoir plates in a molten carbonate fuel cell power plant stack are filled with electrolyte by applying a paste of dry electrolyte powder entrained in a dissipatable carrier to the reactant flow channels in the current collector plate. The stack plates are preformed and solidified to final operating condition so that they are self sustaining and can be disposed one atop the other to form the power plant stack. Packing the reactant flow channels with the electrolyte paste allows the use of thinner electrode plates, particularly on the anode side of the cells. The use of the packed electrolyte paste provides sufficient electrolyte to fill the matrix and to entrain excess electrolyte in the electrode plates, which also serve as excess electrolyte reservoirs. When the stack is heated up to operating temperatures, the electrolyte in the paste melts, the carrier vaporizes, or chemically decomposes, and the melted electrolyte is absorbed into the matrix and electrode plates.

  4. ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum...

    Broader source: Energy.gov (indexed) [DOE]

    Energy and Environmental Profile of the U.S. Aluminum Industry ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry aluminum.pdf More Documents &...

  5. Process simulation of aluminum reduction cells

    SciTech Connect (OSTI)

    Tabsh, I. [CompuSIM Inc., Calgary, Alberta (Canada); Dupuis, M. [GeniSim, Jonquiere, Quebec (Canada); Gomes, A. [Alcan Aluminio do Brasil S.A., Salvador, Bahia (Brazil)

    1996-10-01T23:59:59.000Z

    A program was developed to model the dynamic behavior of an aluminum reduction cell. The program simulates the physical process by solving the heat and mass balance equations that characterize the behavior of eleven chemical species in the system. It also models operational events (such as metal tapping, anode change, etc.) and the process control logic including various alumina feeding policies and anode effect quenching. The program is a PC based Windows{reg_sign} application that takes full advantage of the Windows user interface. This paper describes the implementation of the process model and the control logic. Various results using the simulation are compared to measured data.

  6. The Thorium Molten Salt Reactor : Moving on from the MSBR

    E-Print Network [OSTI]

    L. Mathieu; D. Heuer; R. Brissot; C. Le Brun; E. Liatard; J. M. Loiseaux; O. Méplan; E. Merle-Lucotte; A. Nuttin; J. Wilson; C. Garzenne; D. Lecarpentier; E. Walle; the GEDEPEON Collaboration

    2005-06-02T23:59:59.000Z

    A re-evaluation of the Molten Salt Breeder Reactor concept has revealed problems related to its safety and to the complexity of the reprocessing considered. A reflection is carried out anew in view of finding innovative solutions leading to the Thorium Molten Salt Reactor concept. Several main constraints are established and serve as guides to parametric evaluations. These then give an understanding of the influence of important core parameters on the reactor's operation. The aim of this paper is to discuss this vast research domain and to single out the Molten Salt Reactor configurations that deserve further evaluation.

  7. Molten carbonate fuel cell technology improvement

    SciTech Connect (OSTI)

    Not Available

    1991-06-01T23:59:59.000Z

    This report summarizes the work performed under Department of Energy Contract DEAC21-87MC23270, Molten Carbonate Fuel Cell Technology Improvement.'' This work was conducted over a three year period and consisted of three major efforts. The first major effort was the power plant system study which reviewed the competitive requirements for a coal gasifier/molten carbonate fuel cell power plant, produced a conceptual design of a CG/MCFC, and defined the technology development requirements. This effort is discussed in Section 1 of the report. The second major effort involved the design and development of a new MCFC cell configuration which reduced the material content of the cell to a level competitive with competing power plants, simplified the cell configuration to make the components more manufacturable and adaptable to continuous low cost processing techniques, and introduced new-low-pressure drop flow fields for both reactant gases. The new flow fields permitted the incorporation of recirculation systems in both reactant gas systems, permitting simplified cooling techniques and the ability to operate on both natural gas and a wide variety of gasifier fuels. This cell technology improvement is discussed in Section 2. The third major effort involved the scaleup of the new cell configuration to the full-area, 8-sq-ft size and resulted in components used for a 25-kW, 20-cell stack verification test. The verification test was completed with a run of 2200 hours, exceeding the goal of 2000 hours and verifying the new cell design. TWs test, in turn, provided the confidence to proceed to a 100-kW demonstration which is the goal of the subsequent DOE program. The scaleup and stack verification tests are discussed in Sections 3, 4, 5, and 6 of this report.

  8. Possible Reasons Why Aluminum is a Beneficial Element for Melastoma malabathricum, an Aluminum Accumulator

    E-Print Network [OSTI]

    Watanabe, Toshihiro; Osaki, Mitsuru

    2009-01-01T23:59:59.000Z

    of adaptation to high aluminum condition in native plantit has been well known that aluminum (Al) toxicity restricts

  9. Method for improving the oxidation-resistance of metal substrates coated with thermal barrier coatings

    DOE Patents [OSTI]

    Thompson, Anthony Mark (Niskayuna, NY); Gray, Dennis Michael (Delanson, NY); Jackson, Melvin Robert (Niskayuna, NY)

    2002-01-01T23:59:59.000Z

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  10. Electrochemistry of LiCl-Li2O-H2O Molten Salt Systems

    SciTech Connect (OSTI)

    Natalie J. Gese; Batric Pesic

    2013-03-01T23:59:59.000Z

    Uranium can be recovered from uranium oxide (UO2) spent fuel through the combination of the oxide reduction and electrorefining processes. During oxide reduction, the spent fuel is introduced to molten LiCl-Li2O salt at 650 degrees C and the UO2 is reduced to uranium metal via two routes: (1) electrochemically, and (2) chemically by lithium metal (Li0) that is produced electrochemically. However, the hygroscopic nature of both LiCl and Li2O leads to the formation of LiOH, contributing hydroxyl anions (OH-), the reduction of which interferes with the Li0 generation required for the chemical reduction of UO2. In order for the oxide reduction process to be an effective method for the treatment of uranium oxide fuel, the role of moisture in the LiCl-Li2O system must be understood. The behavior of moisture in the LiCl-Li2O molten salt system was studied using cyclic voltammetry, chronopotentiometry and chronoamperometry, while reduction to hydrogen was confirmed with gas chromatography.

  11. Video imaging system and thermal mapping of the molten hearth in an electron beam melting furnace

    SciTech Connect (OSTI)

    Miszkiel, M.E.; Davis, R.A.; Van Den Avyle, J.A. [Sandia National Laboratories, Albuquerque, NM (United States)] [and others

    1995-12-31T23:59:59.000Z

    This project was initiated to develop an enhanced video imaging system for the Liquid Metal Processing Laboratory Electron Beam Melting (EB) Furnace at Sandia and to use color video images to map the temperature distribution of the surface of the molten hearth. In a series of test melts, the color output of the video image was calibrated against temperatures measured by an optical pyrometer and CCD camera viewing port above the molten pool. To prevent potential metal vapor deposition onto line-of-sight optical surfaces above the pool, argon backfill was used along with a pinhole aperture to obtain the vide image. The geometry of the optical port to the hearth set the limits for the focus lens and CCD camera`s field of view. Initial melts were completed with the pyrometer and pinhole aperture port in a fixed position. Using commercially available vacuum components, a second flange assembly was constructed to provide flexibility in choosing pyrometer target sights on the hearth and to adjust the field of view for the focus lens/CCD combination. RGB video images processed from the melts verified that red wavelength light captured with the video camera could be calibrated with the optical pyrometer target temperatures and used to generate temperature maps of the hearth surface. Two color ratio thermal mapping using red and green video images, which has theoretical advantages, was less successful due to probable camera non-linearities in the red and green image intensities.

  12. Candidate anode materials for iron production by molten oxide electrolysis

    E-Print Network [OSTI]

    Paramore, James D

    2010-01-01T23:59:59.000Z

    Molten oxide electrolysis (MOE) has been identified by the American Iron and Steel Institute (AISI) as one of four possible breakthrough technologies to alleviate the environmental impact of iron and steel production. This ...

  13. Molten Salt Breeder Reactors Academia Sinica, ITRI, NTHU

    E-Print Network [OSTI]

    Wang, Ming-Jye

    Molten Salt Breeder Reactors HX Team* Academia Sinica, ITRI, NTHU 6 April 2012 *F. H. Shu, M. J MSRs Can Rid LWR Waste & Safely Breed for U-233 ­LWR spent fuel Th-232 Blanket ­U-238, U-235 in form

  14. Method for forming glass-to-metal seals

    DOE Patents [OSTI]

    Kramer, Daniel P. (Dayton, OH); Massey, Richard T. (Hamilton, OH)

    1986-01-01T23:59:59.000Z

    A method for forming a glass-to-metal seal in which the glass has a higher melting point than the metal. The molten glass is vacuum injection molded onto the metal, thus melting a very thin layer of the surface of the metal long enough to form a seal, but not long enough to cause a distortion in the shape of the metal component.

  15. Modeling Texture Evolution during Recrystallization in Aluminum

    E-Print Network [OSTI]

    Rollett, Anthony D.

    Modeling Texture Evolution during Recrystallization in Aluminum Abhijit Brahme1,2 , Joseph Fridy3, Aluminum, Grain Boundary Mobility, Nucleation, Oriented Growth, Oriented Nucleation, Stored Energy, Monte Carlo Modeling. #12;Modeling Texture Evolution during Recrystallization in Aluminum 2 1. Introduction

  16. Aluminum filtering preheater test results. Topical report, January-September 1994

    SciTech Connect (OSTI)

    Sweeting, T.B.; Gillish, K.

    1995-04-01T23:59:59.000Z

    A prototype hood for preheating filters and refractory bowls used in the filtration of primary molten aluminum was tested under laboratory and plant conditions. The hood utilized gas fired, reticulated ceramic infrared burners as the heat source. The testing showed improved temperature uniformity and priming rates over conventional technology. A field test unit was designed and fabricated based on the prototype results. The unit was tested at the Alcoa Lafayette Plant in Lafayette, Indiana for a two month period. The unit performed reliably and improved preheating conditions were achieved. However, the lack of portability of the unit proved to be a problem for the operators.

  17. Overview of Aluminum

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankCombustion | Department ofT ib l L d F SSales LLCDiesel Enginesthewith RationalActivity|Aluminum Overview

  18. Recycling of rare earth metals from rare earth-transition metal alloy scrap by liquid metal extraction

    DOE Patents [OSTI]

    Ellis, Timothy W. (Ames, IA); Schmidt, Frederick A. (Ames, IA)

    1995-08-01T23:59:59.000Z

    Method of treating rare earth metal-bearing scrap, waste or other material (e.g. Nd--Fe--B or Dy--Tb--Fe scrap) to recover the rare earth metal comprising melting the rare earth metal-bearing material, melting a Group IIA metal extractant, such as Mg, Ca, or Ba, in which the rare earth is soluble in the molten state, and contacting the melted material and melted extractant at a temperature and for a time effective to extract the rare earth from the melted material into the melted extractant. The rare earth metal is separated from the extractant metal by vacuum sublimation or distillation.

  19. Recycling of rare earth metals from rare earth-transition metal alloy scrap by liquid metal extraction

    DOE Patents [OSTI]

    Ellis, T.W.; Schmidt, F.A.

    1995-08-01T23:59:59.000Z

    A method is described for treating rare earth metal-bearing scrap, waste or other material (e.g. Nd--Fe--B or Dy--Tb--Fe scrap) to recover the rare earth metal comprising melting the rare earth metal-bearing material, melting a Group IIA metal extractant, such as Mg, Ca, or Ba, in which the rare earth is soluble in the molten state, and contacting the melted material and melted extractant at a temperature and for a time effective to extract the rare earth from the melted material into the melted extractant. The rare earth metal is separated from the extractant metal by vacuum sublimation or distillation. 2 figs.

  20. Aluminum-Alkaline Metal-Metal Composite Conductor - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmospheric Optical Depth (AOD)ProductssondeadjustsondeadjustAbout theOFFICE OFFuelsPropane TankWashingtonAlternative MeasuresPortal

  1. Aluminum-Alkaline Metal-Metal Composite Conductor - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmospheric Optical Depth (AOD)ProductssondeadjustsondeadjustAbout theOFFICE OFFuelsPropane TankWashingtonAlternative

  2. E-Print Network 3.0 - autonomous liquid metal-cooled Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Collection: Engineering 12 HIGH EFFICIENCY GENERATION OF HYDROGEN FUELS Summary: , Heavy metal-cooled, Gas-cooled, Molten salt-cooled, Liquid- core and Gas-core l Assessed...

  3. Method for processing aluminum spent potliner in a graphite electrode arc furnace

    DOE Patents [OSTI]

    O'Connor, William K.; Turner, Paul C.; Addison, G.W. (AJT Enterprises, Inc.)

    2002-12-24T23:59:59.000Z

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spend aluminum pot liner is crushed, iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine, and CO.

  4. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    DOE Patents [OSTI]

    O'Connor, William K. (Lebanon, OR); Turner, Paul C. (Independence, OR); Addison, Gerald W. (St. Stephen, SC)

    2002-12-24T23:59:59.000Z

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  5. Cu--Ni--Fe anode for use in aluminum producing electrolytic cell

    DOE Patents [OSTI]

    Bergsma, S. Craig; Brown, Craig W.; Bradford, Donald R; Barnett, Robert J.; Mezner, Michael B.

    2006-07-18T23:59:59.000Z

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte, the method comprising the steps of providing a molten salt electrolyte at a temperature of less than 900.degree. C. having alumina dissolved therein in an electrolytic cell having a liner for containing the electrolyte, the liner having a bottom and walls extending upwardly from said bottom. A plurality of non-consumable Cu--Ni--Fe anodes and cathodes are disposed in a vertical direction in the electrolyte, the cathodes having a plate configuration and the anodes having a flat configuration to compliment the cathodes. The anodes contain apertures therethrough to permit flow of electrolyte through the apertures to provide alumina-enriched electrolyte between the anodes and the cathodes. Electrical current is passed through the anodes and through the electrolyte to the cathodes, depositing aluminum at the cathodes and producing gas at the anodes.

  6. The effect of pH and temperature on the sorption of zinc(II), cadmium(II), and aluminum(III) onto new metal-ligand complexes of sporopollenin

    SciTech Connect (OSTI)

    Pehlivan, E.; Ersoz, M.; Pehlivan, M.; Yildiz, S. [Univ. of Selcuk, Konya (Turkey)] [Univ. of Selcuk, Konya (Turkey); Duncan, H.J. [Univ. of Glasgow (United Kingdom)] [Univ. of Glasgow (United Kingdom)

    1995-03-15T23:59:59.000Z

    Sorption of metal ions from aqueous solution onto metal-ligand complexes of sporopollenin derivatives has been measured as a function of pH at several temperatures between 20 and 50 C. Novel metal-ligand exchange resins possessing oxime and carboxylic acid side arm functionality were prepared through the reaction of diaminosporopollenin with dichloro-antiglyoxime and bromoacetic acid. The pH dependencies and sorption isotherms of various metal ions such as Zn (II), Cd(II), and Al(III) on the resin were investigated from aqueous solution. The sorption behavior of these metal-ligand complexes of sporopollenin derivatives and the possibilities of selectively removing and recovering heavy metals are explained on the basis of their chemical nature and complex properties and the results are interpreted in terms of the variations of pH.

  7. Potentiometric Sensor for Real-Time Remote Surveillance of Actinides in Molten Salts

    SciTech Connect (OSTI)

    Natalie J. Gese; Jan-Fong Jue; Brenda E. Serrano; Guy L. Fredrickson

    2012-07-01T23:59:59.000Z

    A potentiometric sensor is being developed at the Idaho National Laboratory for real-time remote surveillance of actinides during electrorefining of spent nuclear fuel. During electrorefining, fuel in metallic form is oxidized at the anode while refined uranium metal is reduced at the cathode in a high temperature electrochemical cell containing LiCl-KCl-UCl3 electrolyte. Actinides present in the fuel chemically react with UCl3 and form stable metal chlorides that accumulate in the electrolyte. This sensor will be used for process control and safeguarding of activities in the electrorefiner by monitoring the concentrations of actinides in the electrolyte. The work presented focuses on developing a solid-state cation conducting ceramic sensor for detecting varying concentrations of trivalent actinide metal cations in eutectic LiCl-KCl molten salt. To understand the basic mechanisms for actinide sensor applications in molten salts, gadolinium was used as a surrogate for actinides. The ß?-Al2O3 was selected as the solid-state electrolyte for sensor fabrication based on cationic conductivity and other factors. In the present work Gd3+-ß?-Al2O3 was prepared by ion exchange reactions between trivalent Gd3+ from GdCl3 and K+-, Na+-, and Sr2+-ß?-Al2O3 precursors. Scanning electron microscopy (SEM) was used for characterization of Gd3+-ß?-Al2O3 samples. Microfocus X-ray Diffraction (µ-XRD) was used in conjunction with SEM energy dispersive X-ray spectroscopy (EDS) to identify phase content and elemental composition. The Gd3+-ß?-Al2O3 materials were tested for mechanical and chemical stability by exposing them to molten LiCl-KCl based salts. The effect of annealing on the exchanged material was studied to determine improvements in material integrity post ion exchange. The stability of the ß?-Al2O3 phase after annealing was verified by µ-XRD. Preliminary sensor tests with different assembly designs will also be presented.

  8. Aluminum Zintl anion moieties within sodium aluminum clusters

    SciTech Connect (OSTI)

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H., E-mail: AKandalam@wcupa.edu, E-mail: kiran@mcneese.edu, E-mail: kbowen@jhu.edu [Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218 (United States); Schnöckel, Hansgeorg [Institute of Inorganic Chemistry, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany)] [Institute of Inorganic Chemistry, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany); Eichhorn, Bryan W. [Department of Chemistry, University of Maryland at College Park, College Park, Maryland 20742 (United States)] [Department of Chemistry, University of Maryland at College Park, College Park, Maryland 20742 (United States); Lee, Mal-Soon; Jena, P. [Department of Physics, Virginia Commonwealth University, Richmond, Virginia 23284 (United States)] [Department of Physics, Virginia Commonwealth University, Richmond, Virginia 23284 (United States); Kandalam, Anil K., E-mail: AKandalam@wcupa.edu, E-mail: kiran@mcneese.edu, E-mail: kbowen@jhu.edu [Department of Physics, West Chester University of Pennsylvania, West Chester, Pennsylvania 19383 (United States); Kiran, Boggavarapu, E-mail: AKandalam@wcupa.edu, E-mail: kiran@mcneese.edu, E-mail: kbowen@jhu.edu [Department of Chemistry, McNeese State University, Lake Charles, Louisiana 70609 (United States)] [Department of Chemistry, McNeese State University, Lake Charles, Louisiana 70609 (United States)

    2014-02-07T23:59:59.000Z

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup ?}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  9. Aluminum reduction cell electrode

    DOE Patents [OSTI]

    Goodnow, W.H.; Payne, J.R.

    1982-09-14T23:59:59.000Z

    The invention is directed to cathode modules comprised of refractory hard metal materials, such as TiB[sub 2], for an electrolytic cell for the reduction of alumina wherein the modules may be installed and replaced during operation of the cell and wherein the structure of the cathode modules is such that the refractory hard metal materials are not subjected to externally applied forces or rigid constraints. 9 figs.

  10. Spray Rolling Aluminum Strip

    SciTech Connect (OSTI)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10T23:59:59.000Z

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  11. LIFE Materails: Molten-Salt Fuels Volume 8

    SciTech Connect (OSTI)

    Moir, R; Brown, N; Caro, A; Farmer, J; Halsey, W; Kaufman, L; Kramer, K; Latkowski, J; Powers, J; Shaw, H; Turchi, P

    2008-12-11T23:59:59.000Z

    The goals of the Laser Inertial Fusion Fission Energy (LIFE) is to use fusion neutrons to fission materials with no enrichment and minimum processing and have greatly reduced wastes that are not of interest to making weapons. Fusion yields expected to be achieved in NIF a few times per day are called for with a high reliable shot rate of about 15 per second. We have found that the version of LIFE using TRISO fuel discussed in other volumes of this series can be modified by replacing the molten-flibe-cooled TRISO fuel zone with a molten salt in which the same actinides present in the TRISO particles are dissolved in the molten salt. Molten salts have the advantage that they are not subject to radiation damage, and hence overcome the radiation damage effects that may limit the lifetime of solid fuels such as TRISO-containing pebbles. This molten salt is pumped through the LIFE blanket, out to a heat exchanger and back into the blanket. To mitigate corrosion, steel structures in contact with the molten salt would be plated with tungsten or nickel. The salt will be processed during operation to remove certain fission products (volatile and noble and semi-noble fission products), impurities and corrosion products. In this way neutron absorbers (fission products) are removed and neutronics performance of the molten salt is somewhat better than that of the TRISO fuel case owing to the reduced parasitic absorption. In addition, the production of Pu and rare-earth elements (REE) causes these elements to build up in the salt, and leads to a requirement for a process to remove the REE during operation to insure that the solubility of a mixed (Pu,REE)F3 solid solution is not exceeded anywhere in the molten salt system. Removal of the REE will further enhance the neutronics performance. With molten salt fuels, the plant would need to be safeguarded because materials of interest for weapons are produced and could potentially be removed.

  12. EUROSPF Conference APPLICATION TECHNOLOGY OF ALUMINUM BLOW

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    6th EUROSPF Conference APPLICATION TECHNOLOGY OF ALUMINUM BLOW FORMING FOR AUTOMOTIVE CLOSURE PANEL Replacement by aluminum for the closure panels is one of the common methods for lightening car body. However. As a solution to cover the low stamping formability of aluminum, Blow forming technology of aluminum which

  13. High-temperature oxidation and corrosion of structural materials in molten chlorides.

    SciTech Connect (OSTI)

    Indacochea, J. E.; Smith, J. L.; Litko, K. R.; Karell, E. J.; Raraz, A. G.; Chemical Engineering

    2001-02-01T23:59:59.000Z

    A molten salt-based process for treatment of spent oxide fuels is under development at the Argonne National Laboratory. A major part of the development effort involves identification of corrosion-resistant structural materials for the process vessels. Coupons of two stainless steels, tantalum, and two Inconel alloys were submitted to a corrosion test in an argon atmosphere with 10% oxygen. The coupons were partially immersed in molten lithium chloride salt containing small amounts of lithium metal, lithium oxide, and lithium nitride. Two sets of coupons were tested, the first at 750{sup o}C for 30 days and the second at 650{sup o}C for 6 days. Coupons of the first set corroded completely. In the second set of coupons, all corroded to some extent, but Inconel 600 showed the best performance overall. The salt-exposed region generally showed the greatest corrosion in the other coupons. One of the 316L SS coupons was welded and the weld area was severely attacked.

  14. Corrosion resistance of stainless steels during thermal cycling in alkali nitrate molten salts.

    SciTech Connect (OSTI)

    Bradshaw, Robert W.; Goods, Steven Howard

    2001-09-01T23:59:59.000Z

    The corrosion behavior of three austenitic stainless steels was evaluated during thermal cycling in molten salt mixtures consisting of NaNO{sub 3} and KNO{sub 3}. Corrosion tests were conducted with Types 316, 316L and 304 stainless steels for more than 4000 hours and 500 thermal cycles at a maximum temperature of 565 C. Corrosion rates were determined by chemically descaling coupons. Metal losses ranged from 5 to 16 microns and thermal cycling resulted in moderately higher corrosion rates compared to isothermal conditions. Type 316 SS was somewhat more corrosion resistant than Type 304 SS in these tests. The effect of carbon content on corrosion resistance was small, as 316L SS corroded only slightly slower than 316 SS. The corrosion rates increased as the dissolved chloride content of the molten salt mixtures increased. Chloride concentrations approximating 1 wt.%, coupled with thermal cycling, resulted in linear weight loss kinetics, rather than parabolic kinetics, which described corrosion rates for all other conditions. Optical microscopy and electron microprobe analysis revealed that the corrosion products consisted of iron-chromium spinel, magnetite, and sodium ferrite, organized as separate layers. Microanalysis of the elemental composition of the corrosion products further demonstrated that the chromium content of the iron-chromium spinel layer was relatively high for conditions in which parabolic kinetics were observed. However, linear kinetics were observed when the spinel layer contained relatively little chromium.

  15. Friction welded nonconsumable electrode assembly and use thereof for electrolytic production of metals and silicon

    DOE Patents [OSTI]

    Byrne, Stephen C. (Monroeville, PA); Ray, Siba P. (Pittsburgh, PA); Rapp, Robert A. (Columbus, OH)

    1984-01-01T23:59:59.000Z

    A nonconsumable electrode assembly suitable for use in the production of metal by electrolytic reduction of a metal compound dissolved in a molten salt, the assembly comprising a metal conductor and a ceramic electrode body connected by a friction weld between a portion of the body having a level of free metal or metal alloy sufficient to effect such a friction weld and a portion of the metal conductor.

  16. LiMnPO4 Nanoplate Grown via Solid-State Reaction in Molten Hydrocarbon...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    LiMnPO4 Nanoplate Grown via Solid-State Reaction in Molten Hydrocarbon for Li-ion Battery Cathode. LiMnPO4 Nanoplate Grown via Solid-State Reaction in Molten Hydrocarbon for Li-ion...

  17. Corrosion in Very High-Temperature Molten Salt for Next Generation...

    Broader source: Energy.gov (indexed) [DOE]

    Corrosion in Very High-Temperature Molten Salt for Next Generation CSP Systems Corrosion in Very High-Temperature Molten Salt for Next Generation CSP Systems This presentation was...

  18. Liquid metal Flow Meter - Final Report

    SciTech Connect (OSTI)

    Andersen C, Hoogendoom S, Hudson B, Prince J, Teichert K, Wood J, Chase K

    2007-01-30T23:59:59.000Z

    Measuring the flow of liquid metal presents serious challenges. Current commercially-available flow meters use ultrasonic, electromagnetic, and other technologies to measure flow, but are inadequate for liquid metal flow measurement because of the high temperatures required by most liquid metals. As a result of the reactivity and high temperatures of most liquid metals, corrosion and leakage become very serious safety concerns. The purpose of this project is to develop a flow meter for Lockheed Martin that measures the flow rate of molten metal in a conduit.

  19. Plugging of intersubassembly gaps by downward flowing molten steel. [LMFBR

    SciTech Connect (OSTI)

    Sienicki, J.J.; Spencer, B.W.

    1984-01-01T23:59:59.000Z

    In the assessment of the meltout phase of an LMFBR hypothetical core disruptive accident, a pathway for the escape of molten fuel from the disrupted core is provided by the narrow channels separating adjacent subassemblies. However, the removal of fuel through intersubassembly gaps might be impeded by steel blockage formation, if molten steel is postulated to enter the gap network ahead of disrupted fuel. Reported here are the results of an analysis of the conduction freezing controlled penetration behavior of molten steel flowing downward through the voided (of sodium) gap channels nominally separating adjacent subassemblies below the active core region. The objective is to determine the range of conditions under which the steel is predicted to be deposited as a thin crust on the channel walls leaving an open pathway remaining for subsequent fuel flow instead of forming a complete plug which closes off the gap channel and obstructs fuel removal immediately thereafter.

  20. Aluminum as a source of background in low background experiments

    E-Print Network [OSTI]

    B. Majorovits; I. Abt; M. Laubenstein; O. Volynets

    2011-05-18T23:59:59.000Z

    Neutrinoless double beta decay would be a key to understanding the nature of neutrino masses. The next generation of High Purity Germanium experiments will have to be operated with a background rate of better than 10^-5 counts/(kg y keV) in the region of interest around the Q value of the decay. Therefore, so far irrelevant sources of background have to be considered. The metalization of the surface of germanium detectors is in general done with aluminum. The background from the decays of 22Na, 26Al, 226Ra and 228Th introduced by this metalization is discussed. It is shown that only a special selection of aluminum can keep these background contributions acceptable.

  1. A new copper borophosphate with novel polymeric chains and its structural correlation with raw materials in molten hydrated flux synthesis

    SciTech Connect (OSTI)

    Duan, Ruijing; Liu, Wei, E-mail: Weiliu@ouc.edu.cn; Cao, Lixin; Su, Ge; Xu, Hongmei; Zhao, Chenggong

    2014-02-15T23:59:59.000Z

    A novel copper borophosphate, Cu{sub 3}[B{sub 2}P{sub 3}O{sub 12}(OH){sub 3}] has been prepared by the molten hydrated flux method. Its crystal structure was determined by the single-crystal X-ray diffraction (monoclinic, Cc, a=6.1895 Å, b=13.6209 Å, c=11.9373 Å, ?=97.62°, V=997.5 Å{sup 3}, Z=4). The three-dimensional framework of the titled compound, is composed by two kinds of polymeric chains and isolated PO{sub 4} tetrahedral. One novel 4-membered tetrahedral rings has been observed in borophosphates. Magnetic measurements indicate that the title compound exits antiferromagnetic interactions. Due to the special reaction medium created by the molten hydrated flux method, a possible structural correlation between the final solids and the raw materials has been noted. - Graphical abstract: The 3D structure consists of a framework composed of CuO{sub x} polyhedra, BO{sub 4} and PO{sub 4} tetrahedra. A intersection angle between the metal chains and borophosphate chains can be noted. Display Omitted - Highlights: • A novel copper borophosphate has been prepared by the molten hydrated flux method. • One novel 4-membered tetrahedral ring has been observed firstly in borophosphates. • A possible structural correlation between the final solids and the raw materials has been noted.

  2. Clean and cost-effective dry boundary lubricants for aluminum forming.

    SciTech Connect (OSTI)

    Erdemir, A.; Fenske, G. R.

    1997-12-05T23:59:59.000Z

    Preliminary research in our laboratory has demonstrated that boric acid is an effective lubricant with an unusual capacity to reduce sliding fiction (providing friction coefficients as low as 0.02) and wear of metallic and ceramic materials. More recent studies have revealed that water or methanol solutions of boric acid can be used to prepare strongly bonded layers of boric acid on aluminum surfaces. It appears that boric acid molecules have a strong tendency to bond chemically to the naturally oxidized surfaces of aluminum and its alloys and to make these surfaces very slippery. Recent metal formability tests indicated that the boric acid films formed on aluminum surfaces by spraying or dipping worked quite well; improving draw scale performance by 58 to 75%. These findings have increased the prospect that boric acid can be formulated and optimized as an effective boundary lubricant and used to solve the friction, galling, and severe wear problems currently encountered in cold-forming of aluminum products. Accordingly, the major goal of this paper is to demonstrate the usefulness and lubrication capacity of thin boric acid films formed on aluminum surfaces by simple dipping or spraying processes and to describe the lubrication mechanisms under typical metal forming conditions. We will also examine the nature of chemical bonding between boric acid and aluminum surfaces and develop new ways to optimize its performance as an effective boundary lubricant.

  3. THE THORIUM MOLTEN SALT REACTOR: LAUNCHING THE THORIUM CYCLE WHILE CLOSING THE CURRENT

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    THE THORIUM MOLTEN SALT REACTOR: LAUNCHING THE THORIUM CYCLE WHILE CLOSING THE CURRENT FUEL CYCLE E ABSTRACT Molten salt reactors, in the configuration presented here and called Thorium Molten Salt Reactor on a Thorium base, i.e. started in the Th/Pu fuel cycle. We study the transition between the reactors of second

  4. Aluminum across the Americas: Caribbean Mobilities and Transnational American Studies

    E-Print Network [OSTI]

    Sheller, Mimi

    2013-01-01T23:59:59.000Z

    E. Jamaica in the World Aluminum Industry, 1838–1973, Vol.2007. Doordan, Dennis. “Promoting Aluminum: Designers andthe American Aluminum Industry. ” Design Issues 9, no. 2 (

  5. Aluminum-detoxifying compounds in roots of Eucalyptus camaldulensis

    E-Print Network [OSTI]

    Tahara, Ko; Hashida, Koh; Ohara, Seiji; Kojima, Katsumi; Shinohara, Kenji

    2009-01-01T23:59:59.000Z

    M, Yamanoshita T, Kojima K, Role of aluminum-bindingligands in aluminum resistance of Eucalyptus camaldulensisH, Sasaki S, Kojima K. Aluminum distribution and reactive

  6. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy...

    Broader source: Energy.gov (indexed) [DOE]

    Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations Commonwealth Aluminum: Manufacturer Conducts Plant-Wide...

  7. Study of iron structure stability in high temperature molten lead-bismuth eutectic with oxygen injection using molecular dynamics simulation

    SciTech Connect (OSTI)

    Arkundato, Artoto [Physics Department, Faculty of Mathematical and Natural Sciences, Jember University, Jl. Kalimantan 37 Jember (Indonesia); Su'ud, Zaki [Physics Department, Faculty of Mathematical and Natural Sciences, Bandung Institute of Technology, Jl. Ganesha 10, Bandung (Indonesia); Sudarko [Chemistry Department, Faculty of Mathematical and Natural Sciences, Jember University, Jl. Kalimantan 37 Jember (Indonesia); Shafii, Mohammad Ali [Physics Department, Faculty of Mathematical and Natural Sciences, Andalas University, Padang (Indonesia); Celino, Massimo [ENEA, CR Casaccia, Via Anguillarese 301, Rome (Italy)

    2014-09-30T23:59:59.000Z

    Corrosion of structural materials in high temperature molten lead-bismuth eutectic is a major problem for design of PbBi cooled reactor. One technique to inhibit corrosion process is to inject oxygen into coolant. In this paper we study and focus on a way of inhibiting the corrosion of iron using molecular dynamics method. For the simulation results we concluded that effective corrosion inhibition of iron may be achieved by injection 0.0532 wt% to 0.1156 wt% oxygen into liquid lead-bismuth. At this oxygen concentration the structure of iron material will be maintained at about 70% in bcc crystal structure during interaction with liquid metal.

  8. Metal-ceramic joint assembly

    DOE Patents [OSTI]

    Li, Jian (New Milford, CT)

    2002-01-01T23:59:59.000Z

    A metal-ceramic joint assembly in which a brazing alloy is situated between metallic and ceramic members. The metallic member is either an aluminum-containing stainless steel, a high chromium-content ferritic stainless steel or an iron nickel alloy with a corrosion protection coating. The brazing alloy, in turn, is either an Au-based or Ni-based alloy with a brazing temperature in the range of 9500 to 1200.degree. C.

  9. Method for forming consumable electrodes from metallic chip scraps

    DOE Patents [OSTI]

    Girshov, Vladimir Leonidovich (St. Petersburg, RU); Podpalkin, Arcady Munjyvich (St. Petersburg, RU); Treschevskiy, Arnold Nikolayevich (St. Petersburg, RU); Abramov, Alexey Alexandrovich (St. Petersburg, RU)

    2005-10-11T23:59:59.000Z

    The method relates to metallurgical recycling of waste products, preferably titanium alloys chips scrap. Accordingly after crushing and cleaning, the chip scrap is subjected to vacuum-thermal degassing (VTD); the chip scrap is pressed into briquettes; the briquettes are placed into a mould allowing sufficient remaining space for the addition of molten metal alloy; the mould is pre-heated before filling with the molten metal alloy; the mould remaining space is filled with molten metal alloy. After cooling, the electrode is removed from the mould. The method provides a means for 100% use of chip scrap in producing consumable electrodes having increased mechanical strength and reduced interstitial impurities content leading to improved secondary cast alloys.

  10. Catalytic extraction processing of contaminated scrap metal

    SciTech Connect (OSTI)

    Griffin, T.P.; Johnston, J.E.; Payea, B.M.; Zeitoon, B.M.

    1995-12-01T23:59:59.000Z

    Molten Metal Technology was awarded a contract to demonstrate the applicability of the Catalytic Extraction Process, a proprietary process that could be applied to US DOE`s inventory of low level mixed waste. This paper is a description of that technology, and included within this document are discussions of: (1) Program objectives, (2) Overall technology review, (3) Organic feed conversion to synthetic gas, (4) Metal, halogen, and transuranic recovery, (5) Demonstrations, (6) Design of the prototype facility, and (7) Results.

  11. Aluminum reduction cell electrode

    DOE Patents [OSTI]

    Payne, J.R.

    1983-09-20T23:59:59.000Z

    The invention is directed to an anode-cathode structure for an electrolytic cell for the reduction of alumina wherein the structure is comprised of a carbon anode assembly which straddles a wedge-shaped refractory hard metal cathode assembly having steeply sloped cathodic surfaces, each cathodic surface being paired in essentially parallel planar relationship with an anode surface. The anode-cathode structure not only takes into account the structural weakness of refractory hard metal materials but also permits the changing of the RHM assembly during operation of the cell. Further, the anode-cathode structure enhances the removal of anode gas from the interpolar gap between the anode and cathode surfaces. 10 figs.

  12. Oxygen electrode reaction in molten carbonate fuel cells

    SciTech Connect (OSTI)

    Appleby, A.J.; White, R.E.

    1992-07-07T23:59:59.000Z

    Molten carbonate fuel cell system is a leading candidate for the utility power generation because of its high efficiency for fuel to AC power conversion, capability for an internal reforming, and a very low environmental impact. However, the performance of the molten carbonate fuel cell is limited by the oxygen reduction reaction and the cell life time is limited by the stability of the cathode material. An elucidation of oxygen reduction reaction in molten alkali carbonate is essential because overpotential losses in the molten carbonate fuel cell are considerably greater at the oxygen cathode than at the fuel anode. Oxygen reduction on a fully-immersed gold electrode in a lithium carbonate melt was investigated by electrochemical impedance spectroscopy and cyclic voltammetry to determine electrode kinetic and mass transfer parameters. The dependences of electrode kinetic and mass transfer parameters on gas composition and temperature were examined to determine the reaction orders and the activation energies. The results showed that oxygen reduction in a pure lithium carbonate melt occurs via the peroxide mechanism. A mass transfer parameter, D{sub O}{sup 1/2}C{sub O}, estimated by the cyclic voltammetry concurred with that calculated by the EIS technique. The temperature dependence of the exchange current density and the product D{sub O}{sup 1/2}C{sub O} were examined and the apparent activation energies were determined to be about 122 and 175 kJ/ mol, respectively.

  13. THORIUM FUEL CYCLES: A GRAPHITE-MODERATED MOLTEN SALT REACTOR

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    THORIUM FUEL CYCLES: A GRAPHITE-MODERATED MOLTEN SALT REACTOR VERSUS A FAST SPECTRUM SOLID FUEL is to compare two main options dedicated to long-term energy production with Thorium: solid fuel with fast its be- haviour until it reaches the 232Th/233U equilibrium from two di erent starting fuels: 232Th

  14. Sulfur tolerant molten carbonate fuel cell anode and process

    DOE Patents [OSTI]

    Remick, Robert J. (Naperville, IL)

    1990-01-01T23:59:59.000Z

    Molten carbonate fuel cell anodes incorporating a sulfur tolerant carbon monoxide to hydrogen water-gas-shift catalyst provide in situ conversion of carbon monoxide to hydrogen for improved fuel cell operation using fuel gas mixtures of over about 10 volume percent carbon monoxide and up to about 10 ppm hydrogen sulfide.

  15. Molten salts and nuclear energy production Christian Le Bruna*

    E-Print Network [OSTI]

    Boyer, Edmond

    Molten salts and nuclear energy production Christian Le Bruna* a Laboratoire de Physique or chlorides) have been taken in consideration very soon in nuclear energy production researches, thorium cycle 1. Introduction The main characteristic of nuclear energy production is the large energy

  16. Molten-Salt-Based Growth of Group III Nitrides

    DOE Patents [OSTI]

    Waldrip, Karen E. (Albuquerque, NM); Tsao, Jeffrey Y. (Albuquerque, NM); Kerley, Thomas M. (Albuquerque, NM)

    2008-10-14T23:59:59.000Z

    A method for growing Group III nitride materials using a molten halide salt as a solvent to solubilize the Group-III ions and nitride ions that react to form the Group III nitride material. The concentration of at least one of the nitride ion or Group III cation is determined by electrochemical generation of the ions.

  17. Modelling of impurity balance for an aluminum smelter

    SciTech Connect (OSTI)

    Zhang, W.; Liu, X. [Comalco Research Centre, Thomastown, Victoria (Australia); McMaster, P.; Taylor, M. [New Zealand Aluminium Smelters Ltd., Invercargill (New Zealand)

    1996-10-01T23:59:59.000Z

    Modeling of impurity balance for an aluminum smelter was conducted. Major impurity streams were sampled and analyzed for impurity concentrations. A flowsheet model was developed and validated using measured data. The purpose of the modeling was to examine the effects of a change from primary to secondary alumina on metal purity and to determine operational strategies to minimize the impact on high purity metal production in the upgrade of the smelter. The impurity partition for cell groups under different operating conditions was determined. Results suggest that production of high purity metal is highly related to the cell operating characteristics. The understanding gained has assisted the design of operating strategies to produce high purity metal from secondary alumina.

  18. Joining of 6061 Aluminum Matrix-Ceramic Particle Reinforced Composites

    E-Print Network [OSTI]

    Eagar, Thomas W.

    ) ) Joining of 6061 Aluminum Matrix-Ceramic Particle Reinforced Composites by R. Kiehn and T. W................... .. ....... ... ... 3 Literature Review ......... ...... ..... ... . . 3 Conventional Aluminum Brazing ........ 4 Aluminum Composite Joining ........... 5 Aluminum Joining by Unconventional Methods

  19. Method and apparatus for melting metals

    DOE Patents [OSTI]

    Moore, Alan F.; Schechter, Donald E.; Morrow, Marvin Stanley

    2006-03-14T23:59:59.000Z

    A method and apparatus for melting metals uses microwave energy as the primary source of heat. The metal or mixture of metals are placed in a ceramic crucible which couples, at least partially, with the microwaves to be used. The crucible is encased in a ceramic casket for insulation and placed within a microwave chamber. The chamber may be evacuated and refilled to exclude oxygen. After melting, the crucible may be removed for pouring or poured within the chamber by dripping or running into a heated mold within the chamber. Apparent coupling of the microwaves with softened or molten metal produces high temperatures with great energy savings.

  20. Current technologies and trends of aluminum design

    E-Print Network [OSTI]

    Chen, Michael, 1981-

    2004-01-01T23:59:59.000Z

    A literature review of current aluminum technology in the building and construction industry was carried out. Aluminum is an ideal material for building in corrosive environments and for building structures where small ...

  1. Micro Joining of Aluminum Graphite Composites

    E-Print Network [OSTI]

    Velamati, Manasa

    2012-07-16T23:59:59.000Z

    Advanced aluminum graphite composites have unique thermal properties due to opposing coefficients of thermal expansion of aluminum and graphite. The thermal and mechanical properties of such composites are anisotropic due to directional properties...

  2. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07T23:59:59.000Z

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  3. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C. Joseph (Auburn, AL); Dispennette, John M. (Auburn, AL)

    1998-07-07T23:59:59.000Z

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  4. Nanotube Fabrication byNanotube Fabrication by Anodic Aluminum Oxide,Anodic Aluminum Oxide,

    E-Print Network [OSTI]

    Rubloff, Gary W.

    Nanotube Fabrication byNanotube Fabrication by Anodic Aluminum Oxide,Anodic Aluminum Oxide, Self-regulating phenomena in materials science: Self-assembly of nanopores during anodic oxidation of aluminum (AAO) Self combined anodic aluminum oxide (AAO) nanostructures with atomic layer deposition (ALD) to fabricate

  5. Microstructural Characterization of 6061 Aluminum to 304L Stainless Steel Inertia Welds

    SciTech Connect (OSTI)

    Dunn, K.A.

    1999-09-29T23:59:59.000Z

    'Microstructural characterization of 6061-T6 aluminum-to-Type 304L stainless steel inertia welds provided a technical basis to conclude that transition joints fabricated from such welds should satisfactorily contain helium/hydrogen gas mixtures. This conclusion is based on the lack of semi-continuous alignments of particles and/or inclusions at, or near, the aluminum-to-stainless steel interface. These dissimilar metal transition joints play a key role in the operation of an accelerator driven, spallation neutron source designed for the production of tritium. The Accelerator Production of Tritium system will produce tritium through neutron interactions with 3He gas contained in water-cooled, 6061-T6 aluminum pressure tubes. Current design concepts include thousands of thin-walled pressure tubes distributed throughout a number of aluminum-clad, lead-filled, blanket modules. The aluminum pressure tubes are connected to a tritium extraction and purification system through a stainless steel manifold. The transition from aluminum to stainless steel is made via transition joints machined from the aluminum-to-stainless steel inertia welds. The paper describes the baseline microstructural characterization of the welds, including optical, scanning and transmission electron microscopy and uses that characterization to evaluate potential gas leakage across the weld.'

  6. Aluminum: Principled Scenario Exploration through Minimality

    E-Print Network [OSTI]

    Dougherty, Daniel J.

    Aluminum: Principled Scenario Exploration through Minimality Tim Nelson1, Salman Saghafi1, Daniel J. We present Aluminum, a modification of Alloy that presents only minimal scenarios: those that contain no more than is necessary. Aluminum lets users explore the scenario space by adding to scenarios

  7. Aluminum--2004 5. Areferencethatincludesasectionmark()isfoundintheinternet

    E-Print Network [OSTI]

    Aluminum--2004 5. Areferencethatincludesasectionmark(§)isfoundintheinternet ReferenceCitedsection. Aluminum ByPatriciaA.Plunkert Domestic survey data and tables were prepared by Benjamin S. Goff.S.GeologicalSurvey(uSGS)requestforproductiondata. CommercialDevelopmentCo.(CDC)ofSt.louis,mO, boughtKaiserAluminumCorp.'s200,000-metric-ton-per-year (t

  8. Aluminum: Principled Scenario Exploration through Minimality

    E-Print Network [OSTI]

    Krishnamurthi, Shriram

    Aluminum: Principled Scenario Exploration through Minimality Tim Nelson1, Salman Saghafi1, Daniel J Aluminum, a modification of Alloy that presents only minimal scenarios: those that contain no more than is necessary. Aluminum lets users explore the scenario space by adding to scenarios and backtracking. It also

  9. MODELING OF ALUMINUM NANOPARTICLE FORMATION R. Schefflan

    E-Print Network [OSTI]

    MODELING OF ALUMINUM NANOPARTICLE FORMATION R. Schefflan D. Kalyon S. Kovenklioglu Stevens Picatinny Arsenal's process for making alumina coated nanoparticles of aluminum involves the conversion of gaseous aluminum, in the presence of helium carrier gas, to solid nanoparticles and their subsequent

  10. Technical review of Molten Salt Oxidation

    SciTech Connect (OSTI)

    Not Available

    1993-12-01T23:59:59.000Z

    The process was reviewed for destruction of mixed low-level radioactive waste. Results: extensive development work and scaleup has been documented on coal gasification and hazardous waste which forms a strong experience base for this MSO process; it is clearly applicable to DOE wastes such as organic liquids and low-ash wastes. It also has potential for processing difficult-to-treat wastes such as nuclear grade graphite and TBP, and it may be suitable for other problem waste streams such as sodium metal. MSO operating systems may be constructed in relatively small units for small quantity generators. Public perceptions could be favorable if acceptable performance data are presented fairly; MSO will likely require compliance with regulations for incineration. Use of MSO for offgas treatment may be complicated by salt carryover. Figs, tabs, refs.

  11. Molten Salts for High Temperature Reactors: University of Wisconsin Molten Salt Corrosion and Flow Loop Experiments -- Issues Identified and Path Forward

    SciTech Connect (OSTI)

    Piyush Sabharwall; Matt Ebner; Manohar Sohal; Phil Sharpe; Thermal Hydraulics Group

    2010-03-01T23:59:59.000Z

    Considerable amount of work is going on regarding the development of high temperature liquid salts technology to meet future process needs of Next Generation Nuclear Plant. This report identifies the important characteristics and concerns of high temperature molten salts (with lesson learned at University of Wisconsin-Madison, Molten Salt Program) and provides some possible recommendation for future work

  12. Nuclear Hybrid Energy Systems: Molten Salt Energy Storage

    SciTech Connect (OSTI)

    P. Sabharwall; M. Green; S.J. Yoon; S.M. Bragg-Sitton; C. Stoots

    2014-07-01T23:59:59.000Z

    With growing concerns in the production of reliable energy sources, the next generation in reliable power generation, hybrid energy systems, are being developed to stabilize these growing energy needs. The hybrid energy system incorporates multiple inputs and multiple outputs. The vitality and efficiency of these systems resides in the energy storage application. Energy storage is necessary for grid stabilizing and storing the overproduction of energy to meet peak demands of energy at the time of need. With high thermal energy production of the primary nuclear heat generation source, molten salt energy storage is an intriguing option because of its distinct properties. This paper will discuss the different energy storage options with the criteria for efficient energy storage set forth, and will primarily focus on different molten salt energy storage system options through a thermodynamic analysis

  13. Steam methane reforming in molten carbonate salt. Final report

    SciTech Connect (OSTI)

    Erickson, D.C.

    1996-05-01T23:59:59.000Z

    This report documents the work accomplished on the project {open_quotes}Steam Methane Reforming in Molten Carbonate Salt.{close_quotes}. This effort has established the conceptual basis for molten carbonate-based steam reforming of methane. It has not proceeded to prototype verification, because corrosion concerns have led to reluctance on the part of large hydrogen producers to adopt the technology. Therefore the focus was shifted to a less corrosive embodiment of the same technology. After considerable development effort it was discovered that a European company (Catalysts and Chemicals Europe) was developing a similar process ({open_quotes}Regate{close_quotes}). Accordingly the focus was shifted a second time, to develop an improvement which is generic to both types of reforming. That work is still in progress, and shows substantial promise.

  14. Amorphous Metallic Glass as New High Power and Energy Density Anodes For Lithium Ion Rechargeable Batteries

    E-Print Network [OSTI]

    Meng, Shirley Y.

    We have investigated the use of aluminum based amorphous metallic glass as the anode in lithium ion rechargeable batteries. Amorphous metallic glasses have no long-range ordered microstructure; the atoms are less closely ...

  15. A view of treatment process of melted nuclear fuel on a severe accident plant using a molten salt system

    SciTech Connect (OSTI)

    Fujita, R.; Takahashi, Y.; Nakamura, H.; Mizuguchi, K. [Power and Industrial Research and Development Center, Toshiba Corporation Power Systems Company, 4-1 Ukishima-cho, Kawasaki-ku, Kawasaki 210-0862 (Japan); Oomori, T. [Chemical System Design and Engineering Department, Toshiba Corporation Power Systems Company, 8 Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

    2013-07-01T23:59:59.000Z

    At severe accident such as Fukushima Daiichi Nuclear Power Plant Accident, the nuclear fuels in the reactor would melt and form debris which contains stable UO2-ZrO2 mixture corium and parts of vessel such as zircaloy and iron component. The requirements for solution of issues are below; -) the reasonable treatment process of the debris should be simple and in-situ in Fukushima Daiichi power plant, -) the desirable treatment process is to take out UO{sub 2} and PuO{sub 2} or metallic U and TRU metal, and dispose other fission products as high level radioactive waste; and -) the candidate of treatment process should generate the smallest secondary waste. Pyro-process has advantages to treat the debris because of the high solubility of the debris and its total process feasibility. Toshiba proposes a new pyro-process in molten salts using electrolysing Zr before debris fuel being treated.

  16. Development of a liquid ferrous metal chemical reactor

    SciTech Connect (OSTI)

    Randolph, H.W. [Westinghouse Savannah River Technology Center, Aiken SC (United States); Malone, D.P. [Ashland Petroleum Co., Houston, TX (United States). Research and Development Dept.; Margrave, J.L. [Rice Univ., Houston, TX (United States). Dept. of Chemistry

    1995-04-01T23:59:59.000Z

    Research is in progress to develop a liquid ferrous metal chemical reactor to produce valuable products from petroleum refining waste and to achieve totally contained destruction of toxic chemicals. The work is an extension of a patented HyMelt process developed by the Ashland Petroleum Company. Materials to be processed, such as hydrocarbons, are fed into a crucible of molten iron at 1,650 degrees centigrade. The material decomposes, evolving hydrogen gas and combining carbon with the iron to form molten steel. Research is being doe to develop a continuous process by (1) solving problems of carbonization of feed before it enters the molten metal and (2) using physics and chemistry of oxygen sparging to remove the carbon from the melt as carbon dioxide gas. Research is being pursued as a collaborative effort of Ashland Petroleum Company, Westinghouse Savannah River Company, Houston Advanced Research center, and others.

  17. Molten carbonate fuel cell cathode with mixed oxide coating

    DOE Patents [OSTI]

    Hilmi, Abdelkader; Yuh, Chao-Yi

    2013-05-07T23:59:59.000Z

    A molten carbonate fuel cell cathode having a cathode body and a coating of a mixed oxygen ion conductor materials. The mixed oxygen ion conductor materials are formed from ceria or doped ceria, such as gadolinium doped ceria or yttrium doped ceria. The coating is deposited on the cathode body using a sol-gel process, which utilizes as precursors organometallic compounds, organic and inorganic salts, hydroxides or alkoxides and which uses as the solvent water, organic solvent or a mixture of same.

  18. Le Thorium Molten Salt Reactor : Au del du MSBR

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Le Thorium Molten Salt Reactor : Au delà du MSBR L. Mathieu, D. Heuer, A. Billebaud, R. Brissot, C réflexion est menée afin de trou- ver des solutions et ainsi d'aboutir au concept du Thorium Mol- ten Salt optimale du minerai d'uranium ou de thorium, une conception résistante à la prolifération, une meilleur

  19. Compaction around a rigid, circular inclusion in partially molten rock

    E-Print Network [OSTI]

    Alisic, Laura; Rudge, John F.; Katz, Richard F.; Wells, Garth N.; Rhebergen, Sander

    2014-07-09T23:59:59.000Z

    , 3Department of Engineering, University of Cambridge, Cambridge, UK, 4Mathematical Institute, University of Oxford, Oxford, UK Abstract Conservation laws that describe the behavior of partially molten mantle rock have been established for several... of melt from the mantle control the chemical evolution of the mantle and crust over geological time. Observations of petrological and isotopic disequilibrium suggest that melt extraction to produce oceanic crust is rapid and potentially localized...

  20. Predicting the Failure of Ultrasonic Spot Welds by Pull-out from Sheet Metal

    E-Print Network [OSTI]

    Thouless, Michael

    -mode fracture of the base metal, the cohesive parameters for ductile fracture of an aluminum alloy were fracture in thin aluminum alloy coupons were determined by comparing experimental observations to numerical-welding has been recognized as a promising technology in joining automotive sheet metal. Compared

  1. Thermal behavior of molten corium during TMI-2 core relocation event

    SciTech Connect (OSTI)

    Anderson, J.L.; Sienicki, J.J.

    1988-01-01T23:59:59.000Z

    During the TMI-2 accident, a pool of molten corium formed in the central region of the core and was contained by solidified crusts. Failure of the crust surrounding the molten material, at approximately 224 min, resulted in a relocation of an estimated 20-25 tons of molten corium through peripheral fuel assemblies in the east side of the vessel, as well as through the core barrel assembly (CBA) at the periphery of the core. This paper presents the results of an analyses carried out to investigate the thermal interactions of molten corium with the CBA structures during the relocation event. The principal objectives of the analyses are: (a) to assess the potential for relocation to take place through the CBA versus the flow of molten core material directly downward through the core via the fuel assemblies; and (b) to understand the distribution of prior molten corium observed during vessel defueling examinations. 5 refs., 1 fig.

  2. E-Print Network 3.0 - aluminum oxide selectively Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Aluminum Plants Background... . "DSIs" is often used interchangeably with aluminum smelters because aluminum smelters ... Source: Northwest Power Planning Council...

  3. Copper gettering by aluminum precipitates in aluminum-implanted silicon

    SciTech Connect (OSTI)

    PETERSEN,GARY A.; MYERS JR.,SAMUEL M.

    2000-03-20T23:59:59.000Z

    Copper in Si is shown to be strongly gettered by Al-rich precipitates formed by implanting Al to supersaturation and followed by annealing. At temperatures ranging from 600 to 800 C a layer containing Al precipitates is found to getter Cu from Cu silicide located on the opposite side of a 0.25-mm Si wafer, indicating a substantially lower chemical potential for the Cu in the molten-A1 phase. Cu gettering proceeds rapidly until an atomic ratio of approximately 2 Cu atoms to 1 Al atom is reached in the precipitated Al region, after which the gettering process slows. Redistribution of Cu from one Al-rich layer to another at low Cu concentrations demonstrates that a segregation-type gettering mechanism is operating. Cu gettering occurs primarily in the region containing the precipitated Al rather than the region where the Al is entirely substitutional.

  4. Determination of Stability Constants of Hydrogen and Aluminum Fluorides with a Fluoride-Selective Electrode

    SciTech Connect (OSTI)

    Baumann, E.W.

    2003-01-06T23:59:59.000Z

    The ability to directly determine free fluoride ion concentration (or mean activity) simplifies gathering and interpretation of experimental data for studies of metal complexes. In this work, the new lanthanum fluoride electrode was used to measure free fluoride ion in an investigation of the hydrogen-fluoride and aluminum-fluoride systems in NH4NO3.

  5. Anodic Aluminum Oxide Templated Channel Electrodes via Atomic Layer A. B. F. Martinsona,b

    E-Print Network [OSTI]

    60439, USA Dye-sensitized solar cells (DSSCs) utilize high surface area metal oxide sintered particle aluminum oxide membranes via atomic layer deposition. Introduction Dye sensitized solar cells (DSSCs) These photoelectrochemical cells use molecular dyes to sensitize high area, wide band gap semiconductor oxide photoanodes

  6. Hydrocracking with molten zinc chloride catalyst containing 2-12% ferrous chloride

    DOE Patents [OSTI]

    Zielke, Clyde W. (McMurray, PA); Bagshaw, Gary H. (Library, PA)

    1981-01-01T23:59:59.000Z

    In a process for hydrocracking heavy aromatic polynuclear carbonaceous feedstocks to produce hydrocarbon fuels boiling below about 475.degree. C. by contacting the feedstocks with hydrogen in the presence of a molten zinc chloride catalyst and thereafter separating at least a major portion of the hydrocarbon fuels from the spent molten zinc chloride catalyst, an improvement comprising: adjusting the FeCl.sub.2 content of the molten zinc chloride to from about 2 to about 12 mol percent based on the mixture of ferrous chloride and molten zinc chloride.

  7. Induction slag reduction process for purifying metals

    DOE Patents [OSTI]

    Traut, Davis E. (Corvallis, OR); Fisher, II, George T. (Albany, OR); Hansen, Dennis A. (Corvallis, OR)

    1991-01-01T23:59:59.000Z

    A continuous method is provided for purifying and recovering transition metals such as neodymium and zirconium that become reactive at temperatures above about 500.degree. C. that comprises the steps of contacting the metal ore with an appropriate fluorinating agent such as an alkaline earth metal fluosilicate to form a fluometallic compound, and reducing the fluometallic compound with a suitable alkaline earth or alkali metal compound under molten conditions, such as provided in an induction slag metal furnace. The method of the invention is advantageous in that it is simpler and less expensive than methods used previously to recover pure metals, and it may be employed with a wide range of transition metals that were reactive with enclosures used in the prior art methods and were hard to obtain in uncontaminated form.

  8. (Polyfluoroaryl) fluoroanions of aluminum, gallium, and indium of enhanced utility, uses thereof, and products based thereon

    DOE Patents [OSTI]

    Marks, Tobin J. (Evanston, IL); Chen, You-Xian (Midland, MI)

    2002-01-01T23:59:59.000Z

    The (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium are novel weakly coordinating anions which are highly fluorinated. (Polyfluoroaryl)fluoroanions of one such type contain at least one ring substituent other than fluorine. These (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium have greater solubility in organic solvents, or have a coordinative ability essentially equal to or less than that of the corresponding (polyfluoroaryl)fluoroanion of aluminum, gallium, or indium in which the substituent is replaced by fluorine. Another type of new (polyfluoroaryl)fluoroanion of aluminum, gallium, and indium have 1-3 perfluorinated fused ring groups and 2-0 perfluorophenyl groups. When used as a cocatalyst in the formation of novel catalytic complexes with d- or f-block metal compounds having at least one leaving group such as a methyl group, these anions, because of their weak coordination to the metal center, do not interfere in the ethylene polymerization process, while affecting the propylene process favorably, if highly isotactic polypropylene is desired. Thus, the (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium of this invention are useful in various polymerization processes such as are described.

  9. (Polyfluoroaryl) fluoroanions of aluminum, gallium, and indium of enhanced utility, uses thereof, and products based thereon

    DOE Patents [OSTI]

    Marks, Tobin J. (Evanston, IL); Chen, You-Xian (Midland, MI)

    2001-01-01T23:59:59.000Z

    The (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium are novel weakly coordinating anions which are highly fluorinated. (Polyfluoroaryl)fluoroanions of one such type contain at least one ring substituent other than fluorine. These (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium have greater solubility in organic solvents, or have a coordinative ability essentially equal to or less than that of the corresponding (polyfluoroaryl)fluoroanion of aluminum, gallium, or indium in which the substituent is replaced by fluorine. Another type of new (polyfluoroaryl)fluoroanion of aluminum, gallium, and indium have 1-3 perfluorinated fused ring groups and 2-0 perfluorophenyl groups. When used as a cocatalyst in the formation of novel catalytic complexes with d- or f-block metal compounds having at least one leaving group such as a methyl group, these anions, because of their weak coordination to the metal center, do not interfere in the ethylene polymerization process, while affecting the propylene process favorably, if highly isotactic polypropylene is desired. Thus, the (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium of this invention are useful in various polymerization processes such as are described.

  10. Aluminum Waste Reaction Indicators in a Municipal Solid Waste Landfill

    E-Print Network [OSTI]

    Aluminum Waste Reaction Indicators in a Municipal Solid Waste Landfill Timothy D. Stark, F.ASCE1 landfills may contain aluminum from residential and commercial solid waste, industrial waste, and aluminum pro- duction wastes. Some aluminum-bearing waste materials, particularly aluminum production wastes

  11. Final Report on the Safety Assessment of Aluminum Silicate, Calcium Silicate, Magnesium Aluminum

    E-Print Network [OSTI]

    Ahmad, Sajjad

    Final Report on the Safety Assessment of Aluminum Silicate, Calcium Silicate, Magnesium Aluminum Silicate, Magnesium Silicate, Magnesium Trisilicate, Sodium Magnesium Silicate, Zirconium Silicate, Attapulgite, Bentonite, Fuller's Earth, Hectorite, Kaolin, Lithium Magnesium Silicate, Lithium Magnesium

  12. Coated metal fiber coalescing cell

    SciTech Connect (OSTI)

    Rutz, W.D.; Swain, R.J.

    1980-12-23T23:59:59.000Z

    A cell is described for coalescing oil droplets dispersed in a water emulsion including an elongated perforated tube core into which the emulsion is injected, layers of oleophilic plastic covered metal mat wound about the core through which the emulsion is forced to pass, the fibers of the metal mat being covered by oleophilic plastic such as vinyl, acrylic, polypropylene, polyethylene, polyvinyl chloride, the metal being in the form of layers of expanded metal or metal fibers, either aluminum or stainless steel. In manufacturing the cell a helix wound wire is formed around the cylindrical plastic coated metal to retain it in place and resist pressure drop of fluid flowing through the metal fibers. In addition, the preferred arrangement includes the use of an outer sleeve formed of a mat of fibrous material such as polyester fibers, acrylic fibers, modacrylic fibers and mixtures thereof.

  13. Creep of pure aluminum at cryogenic temperatures

    E-Print Network [OSTI]

    McDonald, Lacy Clark

    1989-01-01T23:59:59.000Z

    are capable of producing stea. dy-state fields greater than 15 Tesla while conventional magnets are only capable of about 3 Tesla, . The second advantage is that superconducting magnets create very homogeneous fields. This is particularly important..., the resistivity of 99. 99% pure aluminum is lower than that of oxygen free high conductivity (OFHC) copper. 2. As magnetic field increases above about 6 Tesla, , copper continues to increase in resistivity whereas aluminum becomes saturated, i. e. , aluminum...

  14. Aluminum-lithium alloys -- the next generation

    SciTech Connect (OSTI)

    Webster, D. (Advanced Material Development, Saratoga, CA (United States))

    1994-05-01T23:59:59.000Z

    The advantages of aluminum-lithium (Al-Li) alloys, such as low density and high modulus, have been well documented in the last 15 years, but their impact on the aerospace market has fallen short of initial expectations. However, vacuum refining processes have now been developed at Comalco Aluminium Ltd., Melbourne, Australia, that provide improved mechanical properties. In addition, the patented technology allows higher levels of lithium, which results in higher stiffness and lower densities. For example, alloys with 3.3% lithium and very low amounts of hydrogen and alkali metal impurities demonstrate good mechanical properties. It also exhibits good weldability, as shown in results of varestraint'' testing, which evaluates the tendency to crack during welding. The high purity of these VacLite alloys ensures that grain boundary fracture is minimized, and cleavage fracture is reduced almost to the limit of detectability. Furthermore, advanced vacuum techniques using electron beam melting at 10[sup [minus]5] torr may eventually reduce impurities to a level at which fracture occurs only in a ductile, transgranular manner.

  15. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W. (Livermore, CA); Coombs, III, Arthur W. (Patterson, CA); Yee, Jick H. (Livermore, CA)

    2007-12-18T23:59:59.000Z

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  16. Nd:YAG laser welding aluminum alloys

    SciTech Connect (OSTI)

    Jimenez, E. Jr.

    1992-02-01T23:59:59.000Z

    Autogenous Nd:YAG laser welding wrought 4047, 1100, 3003, 2219, 5052, 5086, 5456, and 6061 and cast A356 aluminum alloys to cast A356 aluminum alloy in restrained annular weld joints was investigated. The welds were 12.7 mm (0.375 in.) and 9.5 mm (0.375 in.) diameter with approximately 0.30 mm (0.012 in.) penetration. This investigation determined 4047 aluminum alloy to be the optimum alloy for autogenous Nd:YAG laser welding to cast A356 aluminum alloy. This report describes the investigation and its results.

  17. Molten-Caustic-Leaching (MCL or Gravimelt) System Integration Project

    SciTech Connect (OSTI)

    Not Available

    1990-11-01T23:59:59.000Z

    This is a report of the results obtained from the operation of an integrated test circuit for the Molten-Caustic-Leaching (MCL or Gravimelt) process for the desulfurization and demineralization of coal. The objectives of operational testing of the 20 pounds of coal per hour integrated MCL test circuit are: (1) to demonstrate the technical capability of the process for producing a demineralized and desulfurized coal that meets New Source Performance Standards (NSPS); (2) to determine the range of effective process operation; (3) to test process conditions aimed at significantly lower costs; and (4) to deliver product coal.

  18. Sandia National Laboratories: Molten Salt Test Loop Commissioning

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmosphericNuclear Security Administration the1 -theErik Spoerke SSLS ExhibitIowaLosSandiaManagementMolecularFacilityMolten

  19. Sandia National Laboratories: Molten Salt Test Loop Melted Salt

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmosphericNuclear Security Administration the1 -theErik Spoerke SSLS ExhibitIowaLosSandiaManagementMolecularFacilityMoltenMelted

  20. Susan E. Latturner Associate Professor Phone: (850) 644-4074

    E-Print Network [OSTI]

    Latturner, Susan

    earth element, a late transition metal, aluminum, and silicon were grown from molten aluminum. Magnetic intercalated into transition metal chalcogenides to promote shearing of the layers. #12;2 Technical Experience National Meeting, Boston, MA, December 2, 2013. *Invited talk: "Ionic and metallic metal carbides grown

  1. Synthesis of high T.sub.C superconducting coatings and patterns by melt writing and oxidation of metallic precursor alloys

    DOE Patents [OSTI]

    Gao, Wei (Somerville, MA); Vander Sande, John B. (Newbury, MA)

    1998-01-01T23:59:59.000Z

    A method is provided for fabrication of superconducting oxides and superconducting oxide composites and for joining superconductors to other materials. A coating of a molten alloy containing the metallic elements of the oxide is applied to a substrate surface and oxidized to form the superconducting oxide. A material can be contacted to the molten alloy which is subsequently oxidized joining the material to the resulting superconducting oxide coating. Substrates of varied composition and shape can be coated or joined by this method.

  2. The Effect of Impurities on the Processing of Aluminum Alloys

    SciTech Connect (OSTI)

    Zi-Kui Liu; Shengjun Zhang; Qingyou Han; Vinod Sikka

    2007-04-23T23:59:59.000Z

    For this Aluminum Industry of the Future (IOF) project, the effect of impurities on the processing of aluminum alloys was systematically investigated. The work was carried out as a collaborative effort between the Pennsylvania State University and Oak Ridge National Laboratory. Industrial support was provided by ALCOA and ThermoCalc, Inc. The achievements described below were made. A method that combines first-principles calculation and calculation of phase diagrams (CALPHAD) was used to develop the multicomponent database Al-Ca-K-Li-Mg-Na. This method was extensively used in this project for the development of a thermodynamic database. The first-principles approach provided some thermodynamic property data that are not available in the open literature. These calculated results were used in the thermodynamic modeling as experimental data. Some of the thermodynamic property data are difficult, if not impossible, to measure. The method developed and used in this project allows the estimation of these data for thermodynamic database development. The multicomponent database Al-Ca-K-Li-Mg-Na was developed. Elements such as Ca, Li, Na, and K are impurities that strongly affect the formability and corrosion behavior of aluminum alloys. However, these impurity elements are not included in the commercial aluminum alloy database. The process of thermodynamic modeling began from Al-Na, Ca-Li, Li-Na, K-Na, and Li-K sub-binary systems. Then ternary and higher systems were extrapolated because of the lack of experimental information. Databases for five binary alloy systems and two ternary systems were developed. Along with other existing binary and ternary databases, the full database of the multicomponent Al-Ca-K-Li-Mg-Na system was completed in this project. The methodology in integrating with commercial or other aluminum alloy databases can be developed. The mechanism of sodium-induced high-temperature embrittlement (HTE) of Al-Mg is now understood. Using the thermodynamic database developed in this project, thermodynamic simulations were carried out to investigate the effect of sodium on the HTE of Al-Mg alloys. The simulation results indicated that the liquid miscibility gap resulting from the dissolved sodium in the molten material plays an important role in HTE. A liquid phase forms from the solid face-centered cubic (fcc) phase (most likely at grain boundaries) during cooling, resulting in the occurrence of HTE. Comparison of the thermodynamic simulation results with experimental measurements on the high-temperature ductility of an Al-5Mg-Na alloy shows that HTE occurs in the temperature range at which the liquid phase exists. Based on this fundamental understanding of the HTE mechanism during processing of aluminum alloy, an HTE sensitive zone and a hot-rolling safe zone of the Al-Mg-Na alloys are defined as functions of processing temperature and alloy composition. The tendency of HTE was evaluated based on thermodynamic simulations of the fraction of the intergranular sodium-rich liquid phase. Methods of avoiding HTE during rolling/extrusion of Al-Mg-based alloys were suggested. Energy and environmental benefits from the results of this project could occur through a number of avenues: (1) energy benefits accruing from reduced rejection rates of the aluminum sheet and bar, (2) reduced dross formation during the remelting of the aluminum rejects, and (3) reduced CO2 emission related to the energy savings. The sheet and extruded bar quantities produced in the United States during 2000 were 10,822 and 4,546 million pounds, respectively. It is assumed that 50% of the sheet and 10% of the bar will be affected by implementing the results of this project. With the current process, the rejection rate of sheet and bar is estimated at 5%. Assuming that at least half of the 5% rejection of sheet and bar will be eliminated by using the results of this project and that 4% of the aluminum will be lost through dross (Al2O3) during remelting of the rejects, the full-scale industrial implementation of the project results would lead to energy

  3. MHD EFFECTS ON HEAT TRANSFER IN A MOLTEN SALT BLANKET Sergey Smolentsev, Reza Miraghaie, Mohamed Abdou

    E-Print Network [OSTI]

    Abdou, Mohamed

    MHD EFFECTS ON HEAT TRANSFER IN A MOLTEN SALT BLANKET Sergey Smolentsev, Reza Miraghaie, Mohamed-mail (Sergey Smolentsev): Sergey@fusion.ucla.edu Heat transfer in closed channel flows of molten salts (MS of the concept is that the flows in the FW channels are turbulent to provide a high heat transfer coefficient

  4. democrite-00024197,version1-2Jun2005 The Thorium Molten Salt Reactor

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    democrite-00024197,version1-2Jun2005 The Thorium Molten Salt Reactor : Moving On from the MSBR L considered. A reflection is carried out anew in view of finding innovative solutions leading to the Thorium or thorium ores, resistance to prolifera- tion, improved economic competitiveness. Molten Salt Reac- tors

  5. POTENTIAL OF THORIUM MOLTEN SALT REACTORS : DETAILED CALCULATIONS AND CONCEPT EVOLUTIONS

    E-Print Network [OSTI]

    Boyer, Edmond

    OF A LARGE NUCLEAR ENERGY PRODUCTION A. NUTTIN, D. HEUER, A. BILLEBAUD, R. BRISSOT, C. LE BRUN, E. LIATARD, J the concept of Thorium Molten Salt Reactor dedicated to future nuclear energy production. The fuel thorium fuel, Molten Salt Reactor, MCNP, radiotoxicity, pyrochemistry #12;1. INTRODUCTION Nuclear energy

  6. Native Hydrogen Bonds in a Molten Globule: The Apoflavodoxin Thermal Intermediate

    E-Print Network [OSTI]

    Sancho, Javier

    Native Hydrogen Bonds in a Molten Globule: The Apoflavodoxin Thermal Intermediate Marõ�a P. Iru�n1 in surface- exposed hydrogen bonds connecting secondary-structure elements in the native protein. All hydrogen bonds analysed are formed in the molten globule intermediate, either with native strength

  7. iCons, 2011 Alzheimers and Aluminum: Lesson Plan

    E-Print Network [OSTI]

    Auerbach, Scott M.

    © iCons, 2011 Alzheimers and Aluminum: Lesson Plan Handouts to explore mechanistic link between Alzheimer's and aluminum 5. Brief proposal expanding Points to Aluminum's Link With Alzheimer's Disease" from 1989. Provide handout

  8. Process for production of a metal hydride

    DOE Patents [OSTI]

    Allen, Nathan Tait; Butterick, III, Robert; Chin, Arthur Achhing; Millar, Dean Michael; Molzahn, David Craig

    2014-08-12T23:59:59.000Z

    A process for production of a metal hydride compound MH.sub.x, wherein x is one or two and M is an alkali metal, Be or Mg. The process comprises combining a compound of formula (R.sup.1O).sub.xM with aluminum, hydrogen and at least one metal selected from among titanium, zirconium, hafnium, niobium, vanadium, tantalum and iron to produce a compound of formula MH.sub.x. R.sup.1 is phenyl or phenyl substituted by at least one alkyl or alkoxy group. A mole ratio of aluminum to (R.sup.1O).sub.xM is from 0.1:1 to 1:1. The catalyst is present at a level of at least 200 ppm based on weight of aluminum.

  9. A study on the oxidation characteristics of cast irons containing aluminum

    SciTech Connect (OSTI)

    Ghosh, S.; Prodhan, A. [National Metallurigical Laboratory, Jamshedpur (India); Mohanty, O.N. [Tata Steel, Jamshedpur (India)] [and others

    1996-02-01T23:59:59.000Z

    Isothermal-oxidation characteristics of cast irons containing aluminum (5-15% Al) from 700 to 1000{degrees}C in air have been studied. In addition to mass-gain measurements, the morphology and composition of the oxide scales have been examined by SEM-EDX system and XRD analysis. A normal Fe-5Al-C alloy does not develop protective, adherent scales. Even the addition of misch metal and calcium silicide to such an alloy does not improve its oxidation resistance. But aluminum cast iron develops considerable oxidation resistance only when a sufficient quantity of silicon is also present in the alloy. Treatment of the alloy with misch metal and calcium silicide together assists in protective scale formation. Among the alloys investigated Fe-15Al-Si-C treated with misch metal and calcium silicide shows minimum oxidation at 1000{degrees}C.

  10. Investigation of aluminum surface cleaning using cavitating fluid flow

    SciTech Connect (OSTI)

    Ralys, Aurimas; Striška, Vytautas; Mokšin, Vadim [Vilnius Gediminas Technical University, Faculty of Mechanics, Department of Machine Engineering, J. Basanavi?iaus str.28, 03224, Vilnius (Lithuania)

    2013-12-16T23:59:59.000Z

    This paper investigates efficiency of specially designed atomizer used to spray water and cavitate microbubbles in water flow. Surface cleaning system was used to clean machined (grinded) aluminum surface from abrasive particles. It is established that cleaning efficiency depends on diameter of the diffuser, water pressure and distance between nozzle and metal surface. It is obtained that the best cleaning efficiency (100%) is achieved at pressure 36 bar, when diameter of diffuser is 0.4 mm and distance between nozzle and surface is 1 mm. It is also established that satisfactory cleaning efficiency (80%) is achieved not only when atomizer is placed closer to metal surface, but also at larger (120 mm) distances.

  11. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect (OSTI)

    McHugh, K.M.

    1994-12-31T23:59:59.000Z

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  12. Microstructural issues in a friction-stir-welded aluminum alloy

    SciTech Connect (OSTI)

    Flores, O.V.; Kennedy, C.; Murr, L.E.; Brown, D.; Pappu, S.; Nowak, B.M.; McClure, J.C. [Univ. of Texas, El Paso, TX (United States)] [Univ. of Texas, El Paso, TX (United States)

    1998-02-03T23:59:59.000Z

    Recent observations of microstructures associated with friction-stir welding (FSW) in a number of aluminum alloys have consistently demonstrated the actual weld zone to consist of a (dynamically) recrystallized grain structure resulting from the extreme, solid-state, plastic deformation characterizing the process. Because of solubilities associated with the various precipitates in 7075 and 6061 aluminum alloys, and the fact that the precipitates were either homogeneously distributed throughout both the original (unwelded) work-piece plates and the well zones (or formed varying densities of Widmanstaetten patterns within the original and recrystallized grains), it has been difficult to follow the stirring of stable, second-phase particles from the base metal (work-piece) into the weld zone. In the present investigation, a compositionally modified 1100 aluminum alloy (nominally 99.2% Al, 0.5% Fe, 0.15% Cu, 0.12% Si, 0.05 Mn, 0.04 Ti, balance in weight percent of Be and Mg), forming a stable microdendritic (second-phase), equiaxed, cell structure was friction-stir welded. These thermally stable, geometrically specific, precipitates in the base metal were compared with their disposition within the friction-stir-weld zone. In addition, as-cast plates of this alloy were cold-rolled 50% and friction-stir-welded in order to compare these two schedules (as-cast and 50% cold-rolled) in terms of residual hardness variations and related microstructural issues as well as the effect of prior deformation on the friction-stir welding process.

  13. aluminum matrix composite: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Topic Index 1 Joining of 6061 Aluminum Matrix-Ceramic Particle Reinforced Composites Materials Science Websites Summary: ) ) Joining of 6061 Aluminum Matrix-Ceramic Particle...

  14. aluminum oxide layer: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ALUMINUM OXIDE FOR THE SURFACE PASSIVATION OF HIGH-EFFICIENCY SILICON SOLAR CELLS Renewable Energy Websites Summary: ATOMIC-LAYER-DEPOSITED ALUMINUM OXIDE FOR THE...

  15. aluminum oleate layered: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ALUMINUM OXIDE FOR THE SURFACE PASSIVATION OF HIGH-EFFICIENCY SILICON SOLAR CELLS Renewable Energy Websites Summary: ATOMIC-LAYER-DEPOSITED ALUMINUM OXIDE FOR THE...

  16. aluminum oxide layers: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ALUMINUM OXIDE FOR THE SURFACE PASSIVATION OF HIGH-EFFICIENCY SILICON SOLAR CELLS Renewable Energy Websites Summary: ATOMIC-LAYER-DEPOSITED ALUMINUM OXIDE FOR THE...

  17. DOE - Office of Legacy Management -- Hunter Douglas Aluminum...

    Office of Legacy Management (LM)

    Hunter Douglas Aluminum Plant Div of Bridgeport Brass Co - CA 11 FUSRAP Considered Sites Site: HUNTER DOUGLAS ALUMINUM PLANT, DIV. OF BRIDGEPORT BRASS CO. (CA.11 ) Eliminated from...

  18. Aluminum across the Americas: Caribbean Mobilities and Transnational American Studies

    E-Print Network [OSTI]

    Sheller, Mimi

    2013-01-01T23:59:59.000Z

    developed countries aluminum smelters consume up to 1/3 ordam to power an aluminum smelter in the 1960s, displacing

  19. Magnesium Replacement of Aluminum Cast Components in a Production...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Magnesium Replacement of Aluminum Cast Components in a Production V6 Engine to Effect Cost-Effective Mass Reduction Magnesium Replacement of Aluminum Cast Components in a...

  20. ALUMINUM DISTRIBUTIONSIN THE EURASIAN BASIN OF THE ARCTIC OCEAN

    E-Print Network [OSTI]

    Luther, Douglas S.

    ALUMINUM DISTRIBUTIONSIN THE EURASIAN BASIN OF THE ARCTIC OCEAN A THESISSUBMITTEDTO THE GRADUATE Section(1994)cruiseswere analyzed for their aluminum (Al) content; these two data setswere then combined

  1. Aluminum industry energy conservation workshop V papers

    SciTech Connect (OSTI)

    Not Available

    1980-01-01T23:59:59.000Z

    This book contains papers given at a recent meeting sponsored by The Aluminum Association. The focus of the meeting is on energy conservation in the aluminum industry. Topics include recovery of waste heat, more energy efficient design of plants, and government policies.

  2. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect (OSTI)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30T23:59:59.000Z

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  3. Nuclear Hybrid Energy System: Molten Salt Energy Storage (Summer Report 2013)

    SciTech Connect (OSTI)

    Piyush Sabharwall; Michael George mckellar; Su-Jong Yoon

    2013-11-01T23:59:59.000Z

    Effective energy use is a main focus and concern in the world today because of the growing demand for energy. The nuclear hybrid energy system (NHES) is a valuable technical concept that can potentially diversify and leverage existing energy technologies. This report considers a particular NHES design that combines multiple energy systems including a nuclear reactor, energy storage system (ESS), variable renewable generator (VRG), and additional process heat applications. Energy storage is an essential component of this particular NHES because its design allows the system to produce peak power while the nuclear reactor operates at constant power output. Many energy storage options are available, but this study mainly focuses on a molten salt ESS. The primary purpose of the molten salt ESS is to enable the nuclear reactor to be a purely constant heat source by acting as a heat storage component for the reactor during times of low demand, and providing additional capacity for thermo-electric power generation during times of peak electricity demand. This report will describe the rationale behind using a molten salt ESS and identify an efficient molten salt ESS configuration that may be used in load following power applications. Several criteria are considered for effective energy storage and are used to identify the most effective ESS within the NHES. Different types of energy storage are briefly described with their advantages and disadvantages. The general analysis to determine the most efficient molten salt ESS involves two parts: thermodynamic, in which energetic and exergetic efficiencies are considered; and economic. Within the molten salt ESS, the two-part analysis covers three major system elements: molten salt ESS designs (two tank direct and thermocline), the molten salt choice, and the different power cycles coupled with the molten salt ESS. Analysis models are formulated and analyzed to determine the most effective ESS. The results show that the most efficient idealized energy storage system is the two tank direct molten salt ESS with an Air Brayton combined cycle using LiF-NaF-KF as the molten salt, and the most economical is the same design with KCl MgCl2 as the molten salt. With energy production being a major worldwide industry, understanding the most efficient molten salt ESS boosts development of an effective NHES with cheap, clean, and steady power.

  4. Extraction of trace metals from fly ash

    DOE Patents [OSTI]

    Blander, Milton (Palos Park, IL); Wai, Chien M. (Moscow, ID); Nagy, Zoltan (Woodridge, IL)

    1984-01-01T23:59:59.000Z

    A process for recovering silver, gallium and/or other trace metals from a fine grained industrial fly ash associated with a process for producing phosphorous, the fly ash having a silicate base and containing surface deposits of the trace metals as oxides, chlorides or the like, with the process being carried out by contacting the fly ash with AlCl.sub.3 in an alkali halide melt to react the trace metals with the AlCl.sub.3 to form compositions soluble in the melt and a residue containing the silicate and aluminum oxide or other aluminum precipitate, and separating the desired trace metal or metals from the melt by electrolysis or other separation techniques.

  5. Extraction of trace metals from fly ash

    DOE Patents [OSTI]

    Blander, M.; Wai, C.M.; Nagy, Z.

    1983-08-15T23:59:59.000Z

    A process is described for recovering silver, gallium and/or other trace metals from a fine grained industrial fly ash associated with a process for producing phosphorous. The fly ash has a silicate base and contains surface deposits of the trace metals as oxides, chlorides or the like. The process is carried out by contacting the fly ash with AlCl/sub 3/ in an alkali halide melt to react the trace metals with the AlCl/sub 3/ to form compositions soluble in the melt and a residue containing the silicate and aluminum oxide or other aluminum precipitate, and separating the desired trace metal or metals from the melt by electrolysis or other separation techniques.

  6. Modeling Solute Thermokinetics in LiCI-KCI Molten Salt for Nuclear Waste Separation

    SciTech Connect (OSTI)

    Morgan, Dane; Eapen, Jacob

    2013-10-01T23:59:59.000Z

    Recovery of actinides is an integral part of a closed nuclear fuel cycle. Pyrometallurgical nuclear fuel recycling processes have been developed in the past for recovering actinides from spent metallic and nitride fuels. The process is essentially to dissolve the spent fuel in a molten salt and then extract just the actinides for reuse in a reactor. Extraction is typically done through electrorefining, which involves electrochemical reduction of the dissolved actinides and plating onto a cathode. Knowledge of a number of basic thermokinetic properties of salts and salt-fuel mixtures is necessary for optimizing present and developing new approaches for pyrometallurgical waste processing. The properties of salt-fuel mixtures are presently being studied, but there are so many solutes and varying concentrations that direct experimental investigation is prohibitively time consuming and expensive (particularly for radioactive elements like Pu). Therefore, there is a need to reduce the number of required experiments through modeling of salt and salt-fuel mixture properties. This project will develop first-principles-based molecular modeling and simulation approaches to predict fundamental thermokinetic properties of dissolved actinides and fission products in molten salts. The focus of the proposed work is on property changes with higher concentrations (up to 5 mol%) of dissolved fuel components, where there is still very limited experimental data. The properties predicted with the modeling will be density, which is used to assess the amount of dissolved material in the salt; diffusion coefficients, which can control rates of material transport during separation; and solute activity, which determines total solubility and reduction potentials used during electrorefining. The work will focus on La, Sr, and U, which are chosen to include the important distinct categories of lanthanides, alkali earths, and actinides, respectively. Studies will be performed using LiCl-KCl salt at the eutectic composition (58 mol% LiCl, 42 mol% KCl), which is used for treating spent EBR-II fuel. The same process being used for EBRII fuel is currently being studied for widespread international implementation. The methods will focus on first-principles and first- principles derived interatomic potential based simulations, primarily using molecular dynamics. Results will be validated against existing literature and parallel ongoing experimental efforts. The simulation results will be of value for interpreting experimental results, validating analytical models, and for optimizing waste separation by potentially developing new salt configurations and operating conditions.

  7. PREDICTION OF LOW-CYCLE FATIGUE-LIFE BY ACOUSTIC EMISSION. PART 1: 2024-T3 ALUMINUM ALLOY PART 2: ALCLAD 7075-T6/ ALUMINUM ALLOY

    E-Print Network [OSTI]

    Baram, J.

    2013-01-01T23:59:59.000Z

    low-cycle fatigue life of Aluminum sheet alloys by acoustictoughness of structural aluminum alloys. Fracture . Fracturetoughness of structural aluminum alloys, Eng. Fracture Mech.

  8. Inertia-friction welding of particulate-reinforced aluminum matrix composites

    SciTech Connect (OSTI)

    Cola, M.J.; Baeslack, W.A. III; Kou, M.

    1994-12-31T23:59:59.000Z

    Aluminum metal-matrix composites (Al-MMC) are rapidly becoming materials of choice for many aerospace, automotive, recreational sports, and microelectronic applications. The attractive features of these materials include high specific strength and stiffness, a low coefficient of thermal expansion and enhanced wear characteristics relative to monolithic aluminum alloys. The effective engineering application of Al-MMC will commonly require their joining beth to themselves, to dissimilar Al-MMC, and to monolithic aluminum alloys. In the present work, dissimilar-alloy inertia-friction welds were produced between a 6061-T6 Al-MMC tube reinforced with l0 v/o Al{sub x}O{sub 3} particles (W6A.l0A-T6) and a modified A356 case MMC bar reinforced with 20 v/o SiC particles (F3S.20S), or a monolithic 6061-T6511 aluminum alloy bar. In Phase I, a fractional-factorial test matrix was statistically designed and performed to evaluate the effects of flywheel speed and axial pressure on the weld integrity, microstructure, hardness, tensile and torsion strengths and fracture behavior. In Phase 2, the effects of pre-weld machining of the solid bar on weld alignment and mechanical properties were evaluated. inertia-friction welding was shown to be effective for the joining of alumina particulate-reinforced composites to monolithic aluminum and to SiC-particulate reinforced aluminum. High-integrity joints exhibiting a defect-free joint interface with varying degrees of base alloy intermixing were produced at optimum parameter settings. Tensile and torsional strength joint efficiencies for the alumina-particulate MMC to monolithic aluminum alloy welds exceeded 80% and 75%, respectively, with tensile strength maximized with high axial pressure and flywheel speed, and torsional strength maximized at both medium and high levels of flywheel speed and axial pressure.

  9. The jet impingement phase of molten core-concrete interactions

    SciTech Connect (OSTI)

    Sienicki, J.J.; Spencer, B.W.

    1986-01-01T23:59:59.000Z

    Scoping calculations have been carried out demonstrating that a significant and abrupt reduction in the corium temperature may be realized when molten corium drains as a jet from a localized breach in the RPV lower head to impinge upon the concrete basemat. The temperature decrease may range from a value of approx.170 K (approx.140 K) for limestone (basaltic) aggregate concrete to a value approaching the initial corium superheat depending upon whether the forced convection impingement heat flux is assumed to be controlled by either thermal conduction across a slag film layer or the temperature boundary condition represented by a corium crust. The magnitude of the temperature reduction remains significant as the initial corium temperature, impinging corium mass, and initial localized breach size are varied over their range of potential values.

  10. Cooling molten salt reactors using “gas-lift”

    SciTech Connect (OSTI)

    Zitek, Pavel, E-mail: zitek@kke.zcu.cz, E-mail: klimko@kke.zcu.cz; Valenta, Vaclav, E-mail: zitek@kke.zcu.cz, E-mail: klimko@kke.zcu.cz; Klimko, Marek, E-mail: zitek@kke.zcu.cz, E-mail: klimko@kke.zcu.cz [University of West Bohemia in Pilsen, Univerzitní 8, 306 14 Pilsen (Czech Republic)

    2014-08-06T23:59:59.000Z

    This study briefly describes the selection of a type of two-phase flow, suitable for intensifying the natural flow of nuclear reactors with liquid fuel - cooling mixture molten salts and the description of a “Two-phase flow demonstrator” (TFD) used for experimental study of the “gas-lift” system and its influence on the support of natural convection. The measuring device and the application of the TDF device is described. The work serves as a model system for “gas-lift” (replacing the classic pump in the primary circuit) for high temperature MSR planned for hydrogen production. An experimental facility was proposed on the basis of which is currently being built an experimental loop containing the generator, separator bubbles and necessary accessories. This loop will model the removal of gaseous fission products and tritium. The cleaning of the fuel mixture of fluoride salts eliminates problems from Xenon poisoning in classical reactors.

  11. Solid state voltammetry of an anthraquinone molten salt

    SciTech Connect (OSTI)

    Williams, M.E.; Murray, R.W.

    1999-11-18T23:59:59.000Z

    The solid-state voltammetries of the two reduction steps of a novel redox polyether hybrid--an anthraquinone molten salt (triethyl(MePEG350)ammonium anthraquinone sulfonate, (Et{sub 3}NMePEG350{sup +})(AQSO{sub 3}{sup {minus}}))--and its disulfonated analogue, are reported. Multiple effects on charge transport rates are encountered. Currents for the first reduction wave are greater than 10-fold smaller. The relative charge transport rates of the two reductions are examined as a function of temperature and of incrementally replacing the AQSO{sub 3}{sup {minus}} anion in the melt with the electro-inactive BF{sub 4}{sup {minus}} anion. An analysis that includes ionic conductivity measurements shows that the apparent charge transport rate of the second anthraquinone reduction is attenuated primarily as a result of ionic migration of the products of comproportionation reactions occurring in the diffusion layer.

  12. MHD Effects on Heat Transfer in a Molten Salt Blanket

    SciTech Connect (OSTI)

    Smolentsev, Sergey; Miraghaie, Reza; Abdou, Mohamed [University of California (United States)

    2005-04-15T23:59:59.000Z

    Heat transfer in closed channel flows of molten salts (MS)s, such as FLiBe or FLiNaBe, has been considered under specific reactor conditions. MHD effects have been accessed for two blanket concepts: self-cooled MS blanket, and dual-coolant MS blanket. The effect of heat transfer degradation due to turbulence reduction by a magnetic field in the First Wall channels of the self-cooled blanket was analyzed with the K-{epsilon} model of turbulence. In the dual-coolant blanket, the MS flow is laminar. A 2-D MHD code was used to calculate the laminar velocity profile first. Then, the temperature field was calculated using a 3-D temperature code. Reasonable interface temperatures below the material limit of 550 deg. C, and low heat escape from the breeder zone have been demonstrated. Model limitations and the ways of their improvement are also discussed.

  13. Molten carbonate fuel cell technology improvement. Final report

    SciTech Connect (OSTI)

    Not Available

    1991-06-01T23:59:59.000Z

    This report summarizes the work performed under Department of Energy Contract DEAC21-87MC23270, ``Molten Carbonate Fuel Cell Technology Improvement.`` This work was conducted over a three year period and consisted of three major efforts. The first major effort was the power plant system study which reviewed the competitive requirements for a coal gasifier/molten carbonate fuel cell power plant, produced a conceptual design of a CG/MCFC, and defined the technology development requirements. This effort is discussed in Section 1 of the report. The second major effort involved the design and development of a new MCFC cell configuration which reduced the material content of the cell to a level competitive with competing power plants, simplified the cell configuration to make the components more manufacturable and adaptable to continuous low cost processing techniques, and introduced new-low-pressure drop flow fields for both reactant gases. The new flow fields permitted the incorporation of recirculation systems in both reactant gas systems, permitting simplified cooling techniques and the ability to operate on both natural gas and a wide variety of gasifier fuels. This cell technology improvement is discussed in Section 2. The third major effort involved the scaleup of the new cell configuration to the full-area, 8-sq-ft size and resulted in components used for a 25-kW, 20-cell stack verification test. The verification test was completed with a run of 2200 hours, exceeding the goal of 2000 hours and verifying the new cell design. TWs test, in turn, provided the confidence to proceed to a 100-kW demonstration which is the goal of the subsequent DOE program. The scaleup and stack verification tests are discussed in Sections 3, 4, 5, and 6 of this report.

  14. Molten Salt Test Loop (MSTL) system customer interface document.

    SciTech Connect (OSTI)

    Gill, David Dennis; Kolb, William J.; Briggs, Ronald D.

    2013-09-01T23:59:59.000Z

    The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL is a test capability that allows customers and researchers to test components in flowing, molten nitrate salt. The components tested can range from materials samples, to individual components such as flex hoses, ball joints, and valves, up to full solar collecting systems such as central receiver panels, parabolic troughs, or linear Fresnel systems. MSTL provides realistic conditions similar to a portion of a concentrating solar power facility. The facility currently uses 60/40 nitrate %E2%80%9Csolar salt%E2%80%9D and can circulate the salt at pressure up to 40 bar (600psi), temperature to 585%C2%B0C, and flow rate of 44-50kg/s(400-600GPM) depending on temperature. The purpose of this document is to provide a basis for customers to evaluate the applicability to their testing needs, and to provide an outline of expectations for conducting testing on MSTL. The document can serve as the basis for testing agreements including Work for Others (WFO) and Cooperative Research and Development Agreements (CRADA). While this document provides the basis for these agreements and describes some of the requirements for testing using MSTL and on the site at Sandia, the document is not sufficient by itself as a test agreement. The document, however, does provide customers with a uniform set of information to begin the test planning process.

  15. Fish scale deformation analysis using scanning electron microscope: New potential biomarker in aquatic environmental monitoring of aluminum and iron contamination

    SciTech Connect (OSTI)

    Hidayati, Dewi; Sulaiman, Norela; Othman, Shuhaimi; Ismail, B. S. [School of Environmental and Natural Resource Sciences, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2013-11-27T23:59:59.000Z

    Fish scale has the potential to be a rapid biomarker due to its structure and high possibility to come into contact with any pollutant in the aquatic environment. The scale structure consists of osteoblastic cells and other bone materials such as collagen where it is possible to form a molecular complex with heavy metals such as aluminum and iron. Hence, aluminum and iron in water could possibly destroy the scale material and marked as a scale deformation that quantitatively could be analyzed by comparing it to the normal scale structure. Water sampling and fish cage experiment were performed between June and July 2011 in Porong river which represented the water body that has high aluminum and iron contamination. The filtered water samples were preserved and extracted using the acid-mixture procedure prior to measurement of the aluminum and iron concentrations using Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-AES), while samples for total suspended solid (TSS) analysis were kept at 4 °C in cool-boxes. The scales were cleaned with sterile water, then dehydrated in 30, 50, 70, and 90% ethanol and dried on filter papers. They were then mounted on an aluminum stub and coated with gold in a sputter coater prior to Scanning Electron Microscope (SEM) observation. According to the SEM analysis, it was found that there were several deformations on the scale samples taken from sites that have high concentrations of aluminum and iron i.e. the increasing number of pits, deformation and decreasing number of spherules and ridges while the control scale exhibited the normal features. However, the site with higher TSS and pH indicated lower aluminum effect. A moderate correlation was found between the number of pits with aluminum (r=0.43) and iron (r=0.41) concentrations. Fish scale deformation using SEM analysis can potentially be a rapid biomarker in aquatic monitoring of aluminum and iron contamination. However, the measurement must be accompanied by pH and TSS observations.

  16. Aluminum/alkaline earth metal composites and method for producing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    provided having an electrically conducting Al matrix and elongated filaments comprising Ca andor Sr andor Ba disposed in the matrix and extending along a longitudinal axis of...

  17. High Methane Storage Capacity in Aluminum Metal-Organic Frameworks |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr May Jun Jul(Summary)morphinanInformation Desert Southwest Region service area. TheEPSCIResearchGulfCenterHeavy Ions| Center

  18. Thin-film solar cell fabricated on a flexible metallic substrate

    DOE Patents [OSTI]

    Tuttle, John R.; Noufi, Rommel; Hasoon, Falah S.

    2006-05-30T23:59:59.000Z

    A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).

  19. Thin-Film Solar Cell Fabricated on a Flexible Metallic Substrate

    DOE Patents [OSTI]

    Tuttle, J. R.; Noufi, R.; Hasoon, F. S.

    2006-05-30T23:59:59.000Z

    A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).

  20. ALUMINUM--1998 5.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    ALUMINUM--1998 5.1 ALUMINUM By Patricia A. Plunkert Domestic survey data and tables were prepared, international data coordinator. In 1998, 13 domestic companies operated 23 primary aluminum reduction plants to be $5.4 billion. Aluminum recovered from purchased scrap decreased to approximately 3.4 million tons

  1. ALUMINUM--1999 5.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    ALUMINUM--1999 5.1 ALUMINUM By Patricia A. Plunkert Domestic survey data and tables were prepared, international data coordinator. In 1999, 12 domestic companies operated 23 primary aluminum reduction plants to be $5.5 billion. During the year, two proposed mergers that involved five major aluminum companies were

  2. ALUMINUM--2000 6.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    ALUMINUM--2000 6.1 ALUMINUM By Patricia A. Plunkert Domestic survey data and tables were prepared, international data coordinator. In 2000, 12 domestic companies operated 23 primary aluminum reduction plants to be $6 billion. Increased energy costs, particularly in the Pacific Northwest, led several aluminum

  3. UNIVERSITY of CALIFORNIA ATOMIC LAYER DEPOSITION OF ALUMINUM OXIDE

    E-Print Network [OSTI]

    Belanger, David P.

    UNIVERSITY of CALIFORNIA SANTA CRUZ ATOMIC LAYER DEPOSITION OF ALUMINUM OXIDE A thesis submitted deposition (ALD) of aluminum oxide on crystalline silicon and anodized aluminum substrates. A homemade ALD system is used with trimethylaluminum (TMA) and water as precursors to deposit uniform aluminum oxide

  4. Synthesis of nanocrystalline aluminum matrix composites reinforced with in situ devitrified Al-Ni-La amorphous particles

    E-Print Network [OSTI]

    Zhang, Zhihui H; Han, B Q; Witkin, D; Ajdelsztajn, L; Laverna, E J

    2006-01-01T23:59:59.000Z

    of nanocrystalline aluminum matrix composites reinforcedAbstract Nanocrystalline aluminum matrix composites wereamount of nanoscale aluminum oxide, nitride and carbide

  5. Identification of aluminum scale with the aid of synthetically produced basic aluminum fluoride complexes

    SciTech Connect (OSTI)

    Shuchart, C.E. (Halliburton Services, Duncan, OK (United States)); Ali, S.A. (Chevron U.S.A. Inc., New Orleans, LA (United States))

    1993-11-01T23:59:59.000Z

    Aluminum scaling can be a problem following HF acidizing. In this paper, a series of synthetic aluminum scales was prepared and identified. The aluminum compounds of a field scale were identified with similar procedures. Recent field work showed that the use of acetic acid in the HF acidizing sequences significantly decreased scaling. The role of acetic acid is discussed on the basis of laboratory support of these field data.

  6. Method For Improving The Oxidation Resistance Of Metal Substrates Coated With Thermal Barrier Coatings

    DOE Patents [OSTI]

    Thompson, Anthony Mark (Niskayuna, NY); Gray, Dennis Michael (Delanson, NY); Jackson, Melvin Robert (Niskayuna, NY)

    2003-05-13T23:59:59.000Z

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described. A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  7. Aluminum (Al) Etch Instructions The CEPSR cleanroom stores Aluminum Etchant Type A, a pre-made product used for

    E-Print Network [OSTI]

    Kim, Philip

    Aluminum (Al) Etch Instructions The CEPSR cleanroom stores Aluminum Etchant Type A, a pre-made product used for removing or etching away aluminum. This etchant is stored inside the acid or corrosive a specific thickness of aluminum that is desired. Note: Once the bottle is empty or you find that it's etch

  8. TUNGSTEN AND HAFNIUM DISTRIBUTION IN CALCIUM-ALUMINUM INCLUSIONS (CAIs) FROM ALLENDE AND EFREMOVKA. M. Humayun1

    E-Print Network [OSTI]

    Grossman, Lawrence

    TUNGSTEN AND HAFNIUM DISTRIBUTION IN CALCIUM-ALUMINUM INCLUSIONS (CAIs) FROM ALLENDE AND EFREMOVKA with, or even earlier than, metal from CAIs and chondrules [3]. Tungsten isotope compositions represent veins [5]. Tungsten mobility is cause for concern, but is not sufficient evidence against the Kleine et

  9. Results of the GAP-4 experiment on molten-fuel drainage through intersubassembly gap geometry. [LMFBR

    SciTech Connect (OSTI)

    Spencer, B.W.; Vetter, D.; Wesel, R.; Sienicki, J.J.

    1983-01-01T23:59:59.000Z

    One of the key issues in assessment of the meltout phase of a hypothetical core disruptive accident in the LMFBR system involves the timing and paths for dispersal of molten fuel from the disrupted core. A program of experiments is underway at Argonne National Laboratory to investigate molten fuel penetration through these postulated escape paths. The purpose of the GAP-4 test was to examine the penetration distances of molten fuel flowing through the flat, narrow channels representing the intersubassembly gap geometry. In the experiment design, the gap geometry was selected to be two-dimensional on the basis that the gap volume in a reactor design would be interconnected and continuous. The molten fuel used in these tests was a mixture of UO/sub 2/ (81%) and molybdenum (19%) which was generated by an exothermic thermite reaction at a temperature of approx. 3470 K.

  10. Conceptual Design of Molten Salt Loop Experiment for MIT Research Reactor

    E-Print Network [OSTI]

    Bean, Malcolm K.

    2011-08-01T23:59:59.000Z

    Molten salt is a promising coolant candidate for Advanced High Temperature Reactor (AHTR) Gen-IV designs. The low neutron absorption, high thermal capacity, chemical inertness, and high boiling point at low pressure of ...

  11. A thermodynamical framework for the solidification of molten polymers and its application to fiber extrusion

    E-Print Network [OSTI]

    Kannan, Krishna

    2006-04-12T23:59:59.000Z

    A thermodynamical framework is presented that describes the solidification of molten polymers to an amorphous as well as to a semicrystalline solid-like state. This framework fits into a general structure developed for materials undergoing a large...

  12. Theoretical studies on some aspects of molten fuel-coolant thermal interaction

    E-Print Network [OSTI]

    Kazimi, Mujid S.

    1973-01-01T23:59:59.000Z

    Rapid generation of high pressures and mechanical work may result when thermal energy is transferred from the hot molten nuclear fuel to the coolant in an LMFBR accident. Such energetic thermal interactions are facilitated ...

  13. Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview and Gap Analysis

    Fuel Cell Technologies Publication and Product Library (EERE)

    This report details technical and cost gap analyses of molten carbonate fuel cell and phosphoric acid fuel cell stationary fuel cell power plants and identifies pathways for reducing costs.

  14. E-Print Network 3.0 - acid molten globule Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    B of Staphylococcal Protein A: Implication for the Origin of the Cooperativity of Protein Folding Summary: into a molten globule-like state from the coil state, the new model...

  15. Design and validation of an air window for a molten salt solar thermal receiver

    E-Print Network [OSTI]

    Paxson, Adam Taylor

    2009-01-01T23:59:59.000Z

    This thesis contributes to the development of Concentrating Solar Power (CSP) receivers and focuses on the design of an efficient aperture. An air window is proposed for use as the aperture of a CSP molten salt receiver ...

  16. Chronopotentiometry of Sm(II) and Pm(III) in molten LiCl-KCl eutectic.

    E-Print Network [OSTI]

    Nixon, Richard Allen

    1966-01-01T23:59:59.000Z

    ??Samarium (III) and promethium (III) were studied by chronopotentiometry in a molten LiCl-KC1 eutectic. Tungsten electrodes were used to avoid alloying effects encountered with platinum… (more)

  17. Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview and Gap Analysis

    SciTech Connect (OSTI)

    Remick, R.; Wheeler, D.

    2010-09-01T23:59:59.000Z

    This report describes the technical and cost gap analysis performed to identify pathways for reducing the costs of molten carbonate fuel cell (MCFC) and phosphoric acid fuel cell (PAFC) stationary fuel cell power plants.

  18. Removal of H{sub 2}S using molten carbonate at high temperature

    SciTech Connect (OSTI)

    Kawase, Makoto, E-mail: kawase@criepi.denken.or.jp; Otaka, Maromu

    2013-12-15T23:59:59.000Z

    Highlights: • The performance of molten carbonate for the removal of H{sub 2}S improves at higher temperatures. • The degree of H{sub 2}S removal is significantly affected by the CO{sub 2} concentration in syngas. • Addition of carbon elements, such as char and tar, decrease the negative effects of CO{sub 2}. • Continuous addition of carbon elements into molten carbonate enables continuous desulfurization. • Desulfurization using molten carbonate is suitable for gasification gas. - Abstract: Gasification is considered to be an effective process for energy conversion from various sources such as coal, biomass, and waste. Cleanup of the hot syngas produced by such a process may improve the thermal efficiency of the overall gasification system. Therefore, the cleanup of hot syngas from biomass gasification using molten carbonate is investigated in bench-scale tests. Molten carbonate acts as an absorbent during desulfurization and dechlorination and as a thermal catalyst for tar cracking. In this study, the performance of molten carbonate for removing H{sub 2}S was evaluated. The temperature of the molten carbonate was set within the range from 800 to 1000 °C. It is found that the removal of H{sub 2}S is significantly affected by the concentration of CO{sub 2} in the syngas. When only a small percentage of CO{sub 2} is present, desulfurization using molten carbonate is inadequate. However, when carbon elements, such as char and tar, are continuously supplied, H{sub 2}S removal can be maintained at a high level. To confirm the performance of the molten carbonate gas-cleaning system, purified biogas was used as a fuel in power generation tests with a molten carbonate fuel cell (MCFC). The fuel cell is a high-performance sensor for detecting gaseous impurities. When purified gas from a gas-cleaning reactor was continuously supplied to the fuel cell, the cell voltage remained stable. Thus, the molten carbonate gas-cleaning reactor was found to afford good gas-cleaning performance.

  19. Metal-air battery assessment

    SciTech Connect (OSTI)

    Sen, R.K.; Van Voorhees, S.L.; Ferrel, T.

    1988-05-01T23:59:59.000Z

    The objective of this report is to evaluate the present technical status of the zinc-air, aluminum/air and iron/air batteries and assess their potential for use in an electric vehicle. In addition, this report will outline proposed research and development priorities for the successful development of metal-air batteries for electric vehicle application. 39 refs., 25 figs., 11 tabs.

  20. An optimal replacement problem in aluminum production

    E-Print Network [OSTI]

    Spanks, Lisa Marie

    1992-01-01T23:59:59.000Z

    The aluminum production facility operated by ALCOA in Rockdale, Texas produces aluminum in a continuous manufacturing environment using steel carbon-lined smelting pots. As a result of the production process of running electricity through an electrolytic... technique known as dynamic programming, the minimum expected cost can be determined for a finite horizon Markov decision problem. This was accomplished using value iteration, a computer program written in C language, and data obtained from ALCOA...

  1. Advanced Thermal Storage System with Novel Molten Salt: December 8, 2011 - April 30, 2013

    SciTech Connect (OSTI)

    Jonemann, M.

    2013-05-01T23:59:59.000Z

    Final technical progress report of Halotechnics Subcontract No. NEU-2-11979-01. Halotechnics has demonstrated an advanced thermal energy storage system with a novel molten salt operating at 700 degrees C. The molten salt and storage system will enable the use of advanced power cycles such as supercritical steam and supercritical carbon dioxide in next generation CSP plants. The salt consists of low cost, earth abundant materials.

  2. DYNAMIC FAILURE OF METALLIC CELLULAR MATERIALS S. LEE and H.D. ESPINOSA

    E-Print Network [OSTI]

    Espinosa, Horacio D.

    interest in the protection design in automotive, locomotive, naval structures, and aerospace. Metallic not observe any rate dependency for the crashing stress of aluminum foams. These discrepancies from different within the specimen at very high strain rates. A model for shock waves in closed cell aluminum foams

  3. Rechargeable aluminum batteries with conducting polymers as positive electrodes.

    SciTech Connect (OSTI)

    Hudak, Nicholas S.

    2013-12-01T23:59:59.000Z

    This report is a summary of research results from an Early Career LDRD project con-ducted from January 2012 to December 2013 at Sandia National Laboratories. Demonstrated here is the use of conducting polymers as active materials in the posi-tive electrodes of rechargeable aluminum-based batteries operating at room tempera-ture. The battery chemistry is based on chloroaluminate ionic liquid electrolytes, which allow reversible stripping and plating of aluminum metal at the negative elec-trode. Characterization of electrochemically synthesized polypyrrole films revealed doping of the polymers with chloroaluminate anions, which is a quasi-reversible reac-tion that facilitates battery cycling. Stable galvanostatic cycling of polypyrrole and polythiophene cells was demonstrated, with capacities at near-theoretical levels (30-100 mAh g-1) and coulombic efficiencies approaching 100%. The energy density of a sealed sandwich-type cell with polythiophene at the positive electrode was estimated as 44 Wh kg-1, which is competitive with state-of-the-art battery chemistries for grid-scale energy storage.

  4. Method for electrochemical decontamination of radioactive metal

    DOE Patents [OSTI]

    Ekechukwu, Amy A. (Augusta, GA)

    2008-06-10T23:59:59.000Z

    A decontamination method for stripping radionuclides from the surface of stainless steel or aluminum material comprising the steps of contacting the metal with a moderately acidic carbonate/bicarbonate electrolyte solution containing sodium or potassium ions and thereafter electrolytically removing the radionuclides from the surface of the metal whereby radionuclides are caused to be stripped off of the material without corrosion or etching of the material surface.

  5. A NEW A15 MULTIFILAMENTARY SUPERCONDUCTOR BASED ON THE NIOBIUM-ALUMINUM-SILICON SYSTEM

    E-Print Network [OSTI]

    Quinn, G.C.

    2011-01-01T23:59:59.000Z

    BASED ON THE NIOBIUM-ALUMINUM-SILICON SYSTEM Gary C. Quinnpsi. Photomicrograph of an Aluminum-Silicon eutectic filledmultifilimentary niobium-aluminum-silicon wire, a) sample #

  6. EFFECT OF GRAIN SIZE ON THE ACOUSTIC EMISSION GENERATED DURING PLASTIC DEFORMATION OF ALUMINUM

    E-Print Network [OSTI]

    Baram, J.

    2013-01-01T23:59:59.000Z

    PLASTIC DEFORMATION OF ALUMINUM LAWRENCE BERKELEY LABORATORYDURING PLASTIC DEFORMATION OF ALUMINUM J. Baram Materialsof polycrystalline aluminum, of different grain sizes and at

  7. Aluminum and copper in drinking water enhance inflammatory oroxidative events specifically in the brain

    E-Print Network [OSTI]

    Bondy, Stephen Bondy C

    2006-01-01T23:59:59.000Z

    effects of iron and aluminum on stress-related genelopathy syndrome. Possible aluminum intoxication. N. Engl.Chronic exposure to aluminum in drinking water increases

  8. Mechanical properties and microstructures of dual phase steels containing silicon, aluminum and molybdenum

    E-Print Network [OSTI]

    Neill, Thomas John O'

    2011-01-01T23:59:59.000Z

    STEELS CONTAINING SILICON, ALUMINUM AND MOLYBDENUM Thomasdeoxidizing action of aluminum results in grain refinementquench martensite, Both (a) and Aluminum particle within the

  9. CHARACTERIZATION OF THE GASEOUS AND SOLID PRODUCTS OF DECOMPOSITION OF ALUMINUM SULFATE

    E-Print Network [OSTI]

    Knutsen, G.F.

    2010-01-01T23:59:59.000Z

    OF DECOMPOSITION OF ALUMINUM SULFATE Gary F. Knutsen (M. S.OF DECOMPOSITION OF ALUMINUM SULFATE Contents Abstract . .OF DECOMPOSITION OF ALUMINUM SULFATE Gary F. Knutsen

  10. A Study of Aluminum Dependent Root Growth Inhibition in Arabidopsis thaliana

    E-Print Network [OSTI]

    Nezames, Cynthia

    2011-01-01T23:59:59.000Z

    symptom triggered by aluminum, but not the primary cause ofRI (1986) Characterization of hydroxy-aluminum solutionsby aluminum-27 nuclear magnetic resonance spectroscopy. Soil

  11. Transcriptomic analysis reveals differential gene expression in common bean (Phaseoulus vulgaris) for aluminum resistance

    E-Print Network [OSTI]

    Eticha, Dejene; Zahn, Marc; Rao, Idupulapati M.; Horst, Walter J.

    2009-01-01T23:59:59.000Z

    transition zone is the most aluminum-sensitive apical rootsoils is mainly limited by aluminum toxicity. In addition,L. under conditions of aluminum stress. Plant Physiol 104:

  12. IMPROVED FORMABILITY OF ALUMINUM-GERMANIUM NEAR EUTECTIC COMPOSITIONS THROUGH THE APPLICATION OF SUPERPLASTICITY PRINCIPLES

    E-Print Network [OSTI]

    Pech, G.J.

    2011-01-01T23:59:59.000Z

    IMPROVED FORMABILITY OF ALUMINUM-GERMANIUM NEAR EUTECTICIMPROVED FORMABILITY OF ALUMINUM-GERMANIUM NEAR EUTECTICAl-Ge) wire. Al-Ge «00F Aluminum-Germanium Atomic Percentage

  13. Aluminum Microfoams for Reduced Fuel Consumption and Pollutant Emissions of Transportation Systems

    E-Print Network [OSTI]

    Pilon, Laurent

    2008-01-01T23:59:59.000Z

    on the foamability of Aluminum alloy . Journal of MaterialFoamability of particle reinforced Aluminum Melt. Ma. -wiss.particle-stabilised Aluminum foams . Advanced Engineering

  14. E-Print Network 3.0 - aluminum cars Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Aluminum Plants Background... . "DSIs" is often used interchangeably with aluminum smelters because aluminum smelters account... for the vast bulk of this categories'...

  15. E-Print Network 3.0 - aluminum chloride solution Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Aluminum Plants Background... . "DSIs" is often used interchangeably with aluminum smelters because aluminum smelters account... for the vast bulk of this categories'...

  16. E-Print Network 3.0 - aluminum culverts Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Aluminum Plants Background... . "DSIs" is often used interchangeably with aluminum smelters because aluminum smelters account... for the vast bulk of this categories'...

  17. E-Print Network 3.0 - aluminum ion-induced neurotoxicity Sample...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Aluminum Plants Background... . "DSIs" is often used interchangeably with aluminum smelters because aluminum smelters account... for the vast bulk of this categories'...

  18. (Polyfluoroaryl)fluoroanions of aluminum, gallium, and indium of enhanced utility, uses thereof, and products based thereon

    DOE Patents [OSTI]

    Marks, Tobin J. (Evanston, IL); Chen, You-Xian (Midland, MI)

    2001-01-01T23:59:59.000Z

    The (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium are novel weakly coordinating anions which are are highly fluorinated. (Polyfluoroaryl)fluoroanions of one such type contain at least one ring substituent other than fluorine. These (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium have greater solubility in organic solvents, or have a coordinative ability essentially equal to or less than that of the corresponding (polyfluoroaryl)fluoroanion of aluminum, gallium, or indium in which the substituent is replaced by fluorine. Another type of new (polyfluoroaryl)fluoroanion of aluminum, gallium, and indium have 1-3 perfluorinated fused ring groups and 2-0 perfluorophenyl groups. When used as a cocatalyst in the formation of novel catalytic complexes with d- or f-block metal compounds having at least one leaving group such as a methyl group, these anions, because of their weak coordination to the metal center, do not interefere in the ethylene polymerization process, while affecting the the propylene process favorably, if highly isotactic polypropylene is desired. Thus, the (polyfluoroaryl)fluoroanions of aluminum, gallium, and indium of this invention are useful in various polymerization processes such as are described.

  19. Separation and Recovery of Uranium Metal from Spent Light Water Reactor Fuel via Electrolytic Reduction and Electrorefining

    SciTech Connect (OSTI)

    S. D. Herrmann; S. X. Li

    2010-09-01T23:59:59.000Z

    A series of bench-scale experiments was performed in a hot cell at Idaho National Laboratory to demonstrate the separation and recovery of uranium metal from spent light water reactor (LWR) oxide fuel. The experiments involved crushing spent LWR fuel to particulate and separating it from its cladding. Oxide fuel particulate was then converted to metal in a series of six electrolytic reduction runs that were performed in succession with a single salt loading of molten LiCl – 1 wt% Li2O at 650 °C. Analysis of salt samples following the series of electrolytic reduction runs identified the diffusion of select fission products from the spent fuel to the molten salt electrolyte. The extents of metal oxide conversion in the post-test fuel were also quantified, including a nominal 99.7% conversion of uranium oxide to metal. Uranium metal was then separated from the reduced LWR fuel in a series of six electrorefining runs that were performed in succession with a single salt loading of molten LiCl-KCl-UCl3 at 500 °C. Analysis of salt samples following the series of electrorefining runs identified additional partitioning of fission products into the molten salt electrolyte. Analyses of the separated uranium metal were performed, and its decontamination factors were determined.

  20. TEST RESULTS FROM GAMMA IRRADIATION OF ALUMINUM OXYHYDROXIDES

    SciTech Connect (OSTI)

    Fisher, D.; Westbrook, M.; Sindelar, R.

    2012-02-01T23:59:59.000Z

    Hydrated metal oxides or oxyhydroxides boehmite and gibbsite that can form on spent aluminum-clad nuclear fuel assemblies during in-core and post-discharge wet storage were exposed as granular powders to gamma irradiation in a {sup 60}Co irradiator in closed laboratory test vessels with air and with argon as separate cover gases. The results show that boehmite readily evolves hydrogen with exposure up to a dose of 1.8 x 10{sup 8} rad, the maximum tested, in both a full-dried and moist condition of the powder, whereas only a very small measurable quantity of hydrogen was generated from the granular powder of gibbsite. Specific information on the test setup, sample characteristics, sample preparation, irradiation, and gas analysis are described.

  1. The viability of aluminum Zintl anion moieties within magnesium-aluminum clusters

    SciTech Connect (OSTI)

    Wang, Haopeng; Jae Ko, Yeon; Zhang, Xinxing; Gantefoer, Gerd; Bowen, Kit H., E-mail: kiran@mcneese.edu, E-mail: akandalam@wcupa.edu, E-mail: kbowen@jhu.edu [Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218 (United States); Schnoeckel, Hansgeorg [Institute of Inorganic Chemistry, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany)] [Institute of Inorganic Chemistry, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany); Eichhorn, Bryan W. [Department of Chemistry, University of Maryland, College Park, Maryland 20742 (United States)] [Department of Chemistry, University of Maryland, College Park, Maryland 20742 (United States); Jena, Puru [Department of Physics, Virginia Commonwealth University, Richmond, Virginia 23284 (United States)] [Department of Physics, Virginia Commonwealth University, Richmond, Virginia 23284 (United States); Kiran, Boggavarapu, E-mail: kiran@mcneese.edu, E-mail: akandalam@wcupa.edu, E-mail: kbowen@jhu.edu [Department of Chemistry, McNeese State University, Lake Charles, Louisiana 70609 (United States)] [Department of Chemistry, McNeese State University, Lake Charles, Louisiana 70609 (United States); Kandalam, Anil K., E-mail: kiran@mcneese.edu, E-mail: akandalam@wcupa.edu, E-mail: kbowen@jhu.edu [Department of Physics, West Chester University, West Chester, Pennsylvania 19383 (United States)

    2014-03-28T23:59:59.000Z

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have investigated the extent to which the aluminum moieties within selected magnesium-aluminum clusters are Zintl anions. Magnesium-aluminum cluster anions were generated in a pulsed arc discharge source. After mass selection, photoelectron spectra of Mg{sub m}Al{sub n}{sup ?} (m, n = 1,6; 2,5; 2,12; and 3,11) were measured by a magnetic bottle, electron energy analyzer. Calculations on these four stoichiometries provided geometric structures and full charge analyses for the cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra). Calculations revealed that, unlike the cases of recently reported sodium-aluminum clusters, the formation of aluminum Zintl anion moieties within magnesium-aluminum clusters was limited in most cases by weak charge transfer between the magnesium atoms and their aluminum cluster moieties. Only in cases of high magnesium content, e.g., in Mg{sub 3}Al{sub 11} and Mg{sub 2}Al{sub 12}{sup ?}, did the aluminum moieties exhibit Zintl anion-like characteristics.

  2. Method for gas bubble and void control and removal from metals

    DOE Patents [OSTI]

    Siclen, C.D. Van; Wright, R.N.

    1996-02-06T23:59:59.000Z

    A method is described for enhancing the diffusion of gas bubbles or voids attached to impurity precipitates, and biasing their direction of migration out of the host metal (or metal alloy) by applying a temperature gradient across the host metal (or metal alloy). In the preferred embodiment of the present invention, the impurity metal is insoluble in the host metal and has a melting point lower than the melting point of the host material. Also, preferably the impurity metal is lead or indium and the host metal is aluminum or a metal alloy. 2 figs.

  3. Method for gas bubble and void control and removal from metals

    DOE Patents [OSTI]

    Van Siclen, Clinton D. (Idaho Falls, ID); Wright, Richard N. (Idaho Falls, ID)

    1996-01-01T23:59:59.000Z

    A method for enhancing the diffusion of gas bubbles or voids attached to impurity precipitates, and biasing their direction of migration out of the host metal (or metal alloy) by applying a temperature gradient across the host metal (or metal alloy). In the preferred embodiment of the present invention, the impurity metal is insoluble in the host metal and has a melting point lower than the melting point of the host material. Also, preferably the impurity metal is lead or indium and the host metal is aluminum or a metal alloy.

  4. The evaluation of the corrosion resistance of metallic substrates protected by a hydrophobic coating

    E-Print Network [OSTI]

    Lee, Daniel G

    1996-01-01T23:59:59.000Z

    the performance of hydrophobic materials in corrosion service, metallic substrates of aluminum, copper, and steel were coated with a hydrophobic coating termed conformal and subjected to a variety of intensive analytical examinations including Electrochemical...

  5. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOE Patents [OSTI]

    Weeks, Jr., Joseph K. (Salt Lake City, UT); Gensse, Chantal (Salt Lake City, UT)

    1993-01-01T23:59:59.000Z

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials.

  6. Neutronic assessment of He-cooled molten Li fusion blanket

    SciTech Connect (OSTI)

    Han, B. [Nuclear Engineering Dept., Seoul National Univ., San 56-1, Shinlim-dong, Kwanak-gu, Seoul (Korea, Republic of); Kim, Y. [Korea Atomic Energy Research Inst., 150, Deokjin-dong, Yuseong-gu, Daejeon (Korea, Republic of); Kim, C. H. [Nuclear Engineering Dept., Seoul National Univ., San 56-1, Shinlim-dong, Kwanak-gu, Seoul (Korea, Republic of)

    2006-07-01T23:59:59.000Z

    This study is intended to assess overall neutronic performances of He-cooled molten Li (HCML) blanket with a reflector and investigate the impact of {sup 6}Li enrichment on tritium breeding ratio (TBR). To precisely evaluate the neutronic performances of the reflected HCML blanket, three-dimensional D-shape torus model is utilized and Monte-Carlo calculations are performed. In this study, the neutronic characteristics of five potential reflector candidates are compared and the reflected blanket is also optimized from the neutronic point of view. Taking into account the material availability and potential safety features, a high-density graphite reflector can be a practical choice for a high-performance HCML blanket. The graphite-reflected HCML blanket shows the best performances when the reflector is placed such that the blanket is divided into a thick front region and a thin back region. The HCML blanket with a slightly-enriched Li (8-10 wt% {sup 6}Li) breeder shows the highest TBR. (authors)

  7. Isotopic ratios and effective power determined by gamma-ray spectroscopy vs mass spectroscopy for molten salt extraction residues

    SciTech Connect (OSTI)

    Longmire, V.L.; Cremers, T.L.; Sedlacek, W.A.; Long, S.M.; Scarborough, A.M.; Hurd, J.R.

    1990-01-01T23:59:59.000Z

    Impure plutonium metal is routinely processed by molten salt extraction (MSE) to reduce the amount of americium in the metal product. Throughput at various facilities where similar processes are performed has made it essential to evaluate uncertainties and possible discrepancies in the analyses of these difficult MSE materials. In an effort to evaluate the plutonium isotopic ratios and americium concentrations obtained from gamma-ray spectral data analyzed by the computer code GRPAUT, measurements were made on ten MSE salts as received and after pulverization and blending. These results were then compared to the specific powers obtained from isotopic ratios determined by mass spectrometry on these same ten samples. Americium values ranged from a few thousand parts-per-million of total plutonium to greater than 50,000 ppM. Our results indicate a small discrepancy between specific powers as determined by GRPAUT on as received'' vs pulverized and blended MSE salts. The specific powers obtained via GRPAUT on the pulverized salts agree somewhat better with specific powers obtained from the mass spectroscopy data. This work may indicate that a small discrepancy exists in the specific powers by using GRPAUT on heterogeneous, high americium samples. 5 refs., 6 tabs.

  8. Molten Metal Solidifies into a New Kind of Glass | Advanced Photon Source

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmospheric Optical Depth7-1D: VegetationEquipment SurfacesResource ProgramModification andinterface of water.Organic Polymers Show

  9. Iron and aluminum interaction with amyloid-beta peptides associated with Alzheimer’s disease

    SciTech Connect (OSTI)

    Drochioiu, Gabi; Ion, Laura [Alexandru Ioan Cuza University of Iasi, 11 Carol I, Iasi 700506 (Romania); Murariu, Manuela; Habasescu, Laura [Petru Poni Institute of Macromolecular Chemistry, 41A Grigore Ghica Voda Alley, Iasi 700487 (Romania)

    2014-10-06T23:59:59.000Z

    An elevation in the concentration of heavy metal ions in Alzheimer’s disease (AD) brain has been demonstrated in many studies. A? precipitation and toxicity in AD brains seem to be caused by abnormal interactions with neocortical metal ions, especially iron, copper, zinc, and aluminum [1–3]. There is increasing evidence that iron and aluminum ions are involved in the mechanisms that underlie the neurodegenerative diseases [4,5]. However, evidence was brought to demonstrate that some A? fragments, at physiological pH, are not able to form binary complexes with Fe(III) ions of sufficient stability to compete with metal hydroxide precipitation [6]. On the contrary, multiple metal ions are known to interact with A? peptides [7]. Consequently, we investigated here the interaction of Fe(II/III) and Al(III) ions with some amyloid-? peptides and fragments that results in peptide aggregation and fibrillation [8,9]. Infrared spectroscopy, atomic force microscopy, scanning electron microscopy, electrophoresis and mass spectrometry demonstrated conformational changes of peptides in the presence of such metals.

  10. Engineering Evaluation of Proposed Alternative Salt Transfer Method for the Molten Salt Reactor Experiement for the Oak Ridge National Laboratory

    SciTech Connect (OSTI)

    Carlberg, Jon A.; Roberts, Kenneth T.; Kollie, Thomas G.; Little, Leslie E.; Brady, Sherman D.

    2009-09-30T23:59:59.000Z

    This evaluation was performed by Pro2Serve in accordance with the Technical Specification for an Engineering Evaluation of the Proposed Alternative Salt Transfer Method for the Molten Salt Reactor Experiment at the Oak Ridge National Laboratory (BJC 2009b). The evaluators reviewed the Engineering Evaluation Work Plan for Molten Salt Reactor Experiment Residual Salt Removal, Oak Ridge National Laboratory, Oak Ridge, Tennessee (DOE 2008). The Work Plan (DOE 2008) involves installing a salt transfer probe and new drain line into the Fuel Drain Tanks and Fuel Flush Tank and connecting them to the new salt transfer line at the drain tank cell shield. The probe is to be inserted through the tank ball valve and the molten salt to the bottom of the tank. The tank would then be pressurized through the Reactive Gas Removal System to force the salt into the salt canisters. The Evaluation Team reviewed the work plan, interviewed site personnel, reviewed numerous documents on the Molten Salt Reactor (Sects. 7 and 8), and inspected the probes planned to be used for the transfer. Based on several concerns identified during this review, the team recommends not proceeding with the salt transfer via the proposed alternate salt transfer method. The major concerns identified during this evaluation are: (1) Structural integrity of the tanks - The main concern is with the corrosion that occurred during the fluorination phase of the uranium removal process. This may also apply to the salt transfer line for the Fuel Flush Tank. Corrosion Associated with Fluorination in the Oak Ridge National Laboratory Fluoride Volatility Process (Litman 1961) shows that this problem is significant. (2) Continued generation of Fluorine - Although the generation of Fluorine will be at a lower rate than experienced before the uranium removal, it will continue to be generated. This needs to be taken into consideration regardless of what actions are taken with the salt. (3) More than one phase of material - There are likely multiple phases of material in the salt (metal or compound), either suspended through the salt matrix, layered in the bottom of the tank, or both. These phases may contribute to plugging during any planned transfer. There is not enough data to know for sure. (4) Probe heat trace - The alternate transfer method does not include heat tracing of the bottom of the probe. There is a concern that this may cool the salt and other phases of materials present enough to block the flow of salt. (5) Stress-corrosion cracking - Additionally, there is a concern regarding moisture that may have been introduced into the tanks. Due to time constraints, this concern was not validated. However, if moisture was introduced into the tanks and not removed during heating the tanks before HF and F2 sparging, there would be an additional concern regarding the potential for stress-corrosion cracking of the tank walls.

  11. An overview of molten polymer drawing instabilities Yves Demay1

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    dissipation in a screw/barrel device and then forced in a spinning pack consisting of a metal plaque of processes for polymer film production: · In the cast-film process, the polymer is melted in an extruder

  12. Gravity-free hydraulic jumps and metal femtocups

    E-Print Network [OSTI]

    Rama Govindarajan; Manikandan Mathur; Ratul DasGupta; N. R. Selvi; Neena Susan John; G. U. Kulkarni

    2006-10-03T23:59:59.000Z

    Hydraulic jumps created by gravity are seen every day in the kitchen sink. We show that at small scales a circular hydraulic jump can be created in the absence of gravity, by surface tension. The theory is motivated by our experimental finding of a height discontinuity in spreading submicron molten metal droplets created by pulsed-laser ablation. By careful control of initial conditions, we show that this leads to solid femtolitre cups of gold, silver, copper, niobium and tin.

  13. Excimer laser interactions with an aluminum alloy

    SciTech Connect (OSTI)

    Koutsomichalis, A.; Kefalidou, A. [National Technical Univ. of Athens (Greece). Lab. of Physical Metallurgy

    1996-10-01T23:59:59.000Z

    An AlCuMg alloy was irradiated using a KrF pulsed excimer laser. A microstructural study showed the presence of a laser treated zone having a uniform depth of approximately 20 {micro}m. The surface layer of the laser treated aluminum alloy exhibited a wavy topography and its surface roughness was found to depend on the number of laser pulses per step. A X-ray diffraction analysis revealed the presence of aluminum oxides and nitrides on the surface of the laser irradiated specimens. Corrosion measurements showed that the laser treated aluminum alloy exhibited a higher corrosion resistance. The corrosion behavior of the irradiated specimens is related to the energy density of the incident laser pulses.

  14. ALUMINUM AND CHROMIUM LEACHING WORKSHOP WHITEPAPER

    SciTech Connect (OSTI)

    McCabe, D; Jeff Pike, J; Bill Wilmarth, B

    2007-04-25T23:59:59.000Z

    A workshop was held on January 23-24, 2007 to discuss the status of processes to leach constituents from High Level Waste (HLW) sludges at the Hanford and Savannah River Sites. The objective of the workshop was to examine the needs and requirements for the HLW flowsheet for each site, discuss the status of knowledge of the leaching processes, communicate the research plans, and identify opportunities for synergy to address knowledge gaps. The purpose of leaching of non-radioactive constituents from the sludge waste is to reduce the burden of material that must be vitrified in the HLW melter systems, resulting in reduced HLW glass waste volume, reduced disposal costs, shorter process schedules, and higher facility throughput rates. The leaching process is estimated to reduce the operating life cycle of SRS by seven years and decrease the number of HLW canisters to be disposed in the Repository by 1000 [Gillam et al., 2006]. Comparably at Hanford, the aluminum and chromium leaching processes are estimated to reduce the operating life cycle of the Waste Treatment Plant by 20 years and decrease the number of canisters to the Repository by 15,000-30,000 [Gilbert, 2007]. These leaching processes will save the Department of Energy (DOE) billions of dollars in clean up and disposal costs. The primary constituents targeted for removal by leaching are aluminum and chromium. It is desirable to have some aluminum in glass to improve its durability; however, too much aluminum can increase the sludge viscosity, glass viscosity, and reduce overall process throughput. Chromium leaching is necessary to prevent formation of crystalline compounds in the glass, but is only needed at Hanford because of differences in the sludge waste chemistry at the two sites. Improving glass formulations to increase tolerance of aluminum and chromium is another approach to decrease HLW glass volume. It is likely that an optimum condition can be found by both performing leaching and improving formulations. Disposal of the resulting aluminum and chromium-rich streams are different at the two sites, with vitrification into Low Activity Waste (LAW) glass at Hanford, and solidification in Saltstone at SRS. Prior to disposal, the leachate solutions must be treated to remove radionuclides, resulting in increased operating costs and extended facility processing schedules. Interim storage of leachate can also add costs and delay tank closure. Recent projections at Hanford indicate that up to 40,000 metric tons of sodium would be needed to dissolve the aluminum and maintain it in solution, which nearly doubles the amount of sodium in the entire current waste tank inventory. This underscores the dramatic impact that the aluminum leaching can have on the entire system. A comprehensive view of leaching and the downstream impacts must therefore be considered prior to implementation. Many laboratory scale tests for aluminum and chromium dissolution have been run on Hanford wastes, with samples from 46 tanks tested. Three samples from SRS tanks have been tested, out of seven tanks containing high aluminum sludge. One full-scale aluminum dissolution was successfully performed on waste at SRS in 1982, but generated a very large quantity of liquid waste ({approx}3,000,000 gallons). No large-scale tests have been done on Hanford wastes. Although the data to date give a generally positive indication that aluminum dissolution will work, many issues remain, predominantly because of variable waste compositions and changes in process conditions, downstream processing, or storage limitations. Better approaches are needed to deal with the waste volumes and limitations on disposal methods. To develop a better approach requires a more extensive understanding of the kinetics of dissolution, as well as the factors that effect rates, effectiveness, and secondary species. Models of the dissolution rate that have been developed are useful, but suffer from limitations on applicable compositional ranges, mineral phases, and particle properties that are difficult to measure. The experimental

  15. Aluminum phosphate ceramics for waste storage

    SciTech Connect (OSTI)

    Wagh, Arun; Maloney, Martin D

    2014-06-03T23:59:59.000Z

    The present disclosure describes solid waste forms and methods of processing waste. In one particular implementation, the invention provides a method of processing waste that may be particularly suitable for processing hazardous waste. In this method, a waste component is combined with an aluminum oxide and an acidic phosphate component in a slurry. A molar ratio of aluminum to phosphorus in the slurry is greater than one. Water in the slurry may be evaporated while mixing the slurry at a temperature of about 140-200.degree. C. The mixed slurry may be allowed to cure into a solid waste form. This solid waste form includes an anhydrous aluminum phosphate with at least a residual portion of the waste component bound therein.

  16. Does aluminum smelting cause lung disease

    SciTech Connect (OSTI)

    Abramson, M.J.; Wlodarczyk, J.H.; Saunders, N.A.; Hensley, M.J.

    1989-04-01T23:59:59.000Z

    The evidence concerning a relationship between work in the aluminum industry and lung disease has been reviewed using epidemiologic criteria. Adequate data on environmental exposure are rarely presented. Case series on aluminum potroom workers over the past 50 years have identified an asthmalike syndrome that appears to be due to an irritant rather than an allergic mechanism. These studies have been supported by evidence of within shift variability of measures of lung function. However, to date, there is inadequate evidence to resolve the question of whether potroom exposure initiates asthma or merely precipitates asthmalike symptoms in a predisposed individual. Cross-sectional studies have demonstrated evidence of reduced lung function, consistent with chronic airflow limitation. In exposed aluminum smelter workers compared to unexposed control subjects. Cigarette smoking, the major potential confounding variable, has been measured and accounted for in multivariate analyses. To date, evidence is lacking from longitudinal studies about the development of disabling chronic obstructive lung disease. Exposure to coal tar pitch volatiles in the production and consumption of anodes has biologic plausibility for an association of lung cancer with work in an aluminum smelter. Although retrospective mortality studies have failed to account for the probable high prevalence of smoking in blue collar workers, the relative risk of lung cancer is very low if present at all. Pulmonary fibrosis has not been shown to be a significant problem in aluminum smelter workers. Future research in the aluminum industry needs to concentrate on longitudinal studies, preferably with an inception cohort for the investigation of potroom asthma. 92 references.

  17. EFFECT OF MECHANICAL DISCONTINUITIES ON THE STRENGTH OF POLYCRYSTALLINE ALUMINUM OXIDE

    E-Print Network [OSTI]

    Wallace, J.S.

    2011-01-01T23:59:59.000Z

    THE STRENGTH OF POLYCRYSTALLINE ALUMINUM OXIDE S. Wallace ofThe variables and number of aluminum oxide (almnina). size~

  18. Application of molten salt oxidation for the minimization and recovery of plutonium-238 contaminated wastes

    SciTech Connect (OSTI)

    Wishau, R.; Ramsey, K.B.; Montoya, A.

    1998-12-31T23:59:59.000Z

    This paper presents the technical and economic feasibility of molten salt oxidation technology as a volume reduction and recovery process for {sup 238}Pu contaminated waste. Combustible low-level waste material contaminated with {sup 238}Pu residue is destroyed by oxidation in a 900 C molten salt reaction vessel. The combustible waste is destroyed creating carbon dioxide and steam and a small amount of ash and insoluble {sup 2328}Pu in the spent salt. The valuable {sup 238}Pu is recycled using aqueous recovery techniques. Experimental test results for this technology indicate a plutonium recovery efficiency of 99%. Molten salt oxidation stabilizes the waste converting it to a non-combustible waste. Thus installation and use of molten salt oxidation technology will substantially reduce the volume of {sup 238}Pu contaminated waste. Cost-effectiveness evaluations of molten salt oxidation indicate a significant cost savings when compared to the present plans to package, or re-package, certify and transport these wastes to the Waste Isolation Pilot Plant for permanent disposal. Clear and distinct cost advantages exist for MSO when the monetary value of the recovered {sup 238}Pu is considered.

  19. Materials considerations for molten salt accelerator-based plutonium conversion systems

    SciTech Connect (OSTI)

    DeVan, J.H.; DiStefano, J.R.; Eatherly, W.P.; Keiser, J.R.; Klueh, R.L.

    1994-12-31T23:59:59.000Z

    A Molten-Salt Reactor Program for power applications was initiated at the Oak Ridge National Laboratory in 1956. In 1965 the Molten Salt Reactor Experiment (MSRE) went critical and was successfully operated for several years. Operation of the MSRE revealed two deficiencies in the Hastelloy N alloy that had been developed specifically for molten-salt systems. The alloy embrittled at elevated temperatures as a result of exposure to thermal neutrons (radiation damage) and grain boundary embrittlement occurred in materials to fuel salt. Intergranular cracking was found to be associated with fission products, viz. tellurium. An improved Hastelloy N composition was subsequently developed that had better resistance to both of these problems. However, the discovery that fission product cracking could be significantly decreased by making the salt sufficiently reducing offers the prospect of improved compatibility with molten salts containing fission products and resistance to radiation damage in ABC applications. Recommendations are made regarding the types of corrosion tests and mechanistic studies needed to qualify materials for operation with PuF{sub 3}-containing molten salts.

  20. The effect of conditioning agents on the corrosive properties of molten urea

    SciTech Connect (OSTI)

    Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

    1991-01-01T23:59:59.000Z

    From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

  1. Reaction of Aluminum with Water to Produce Hydrogen: A Study...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Produce Hydrogen: A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. Reaction of Aluminum with Water to Produce Hydrogen: A...

  2. Development of a Cosmetic Corrosion Test for Aluminum Autobody...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    a Cosmetic Corrosion Test for Aluminum Autobody Panels AMD 309 Development of a Cosmetic Corrosion Test for Aluminum Autobody Panels AMD 309 Presentation from the U.S. DOE Office...

  3. aluminum pressure vessels: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    angular region on the surface Stokes, Yvonne 204 iCons, 2011 Alzheimers and Aluminum: Lesson Plan Chemistry Websites Summary: iCons, 2011 Alzheimers and Aluminum: Lesson Plan...

  4. ALUMINUM--1997 5.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    aluminum smelter by February 1998 at an annual rate of 27,000 tons. The Troutdale smelter, which has at its 204,000-ton- per-year Longview, WA, primary aluminum smelter. The restart was expected

  5. Reaction of Aluminum with Water to Produce Hydrogen - 2010 Update

    Fuel Cell Technologies Publication and Product Library (EERE)

    A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage The purpose of this White Paper is to describe and evaluate the potential of aluminum-water reactions for the

  6. Strategies for aluminum recycling : insights from material system optimization

    E-Print Network [OSTI]

    Li, Preston Pui-Chuen

    2005-01-01T23:59:59.000Z

    The dramatic increase in aluminum consumption over the past decades necessitates a societal effort to recycle and reuse these materials to promote true sustainability and energy savings in aluminum production. However, the ...

  7. aluminum inorganic compounds: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    (Chair... Balasubramanian, Rajasekaran 1991-01-01 211 The corrosion of aluminum in boric acid solutions Texas A&M University - TxSpace Summary: THE CORROSION OF ALUMINUM IN...

  8. Stabilization of Electrocatalytic Metal Nanoparticles at Metal...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene Triple Junction Points. Stabilization of Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene...

  9. Cathode Connector For Aluminum Low Temperature Smelting Cell

    DOE Patents [OSTI]

    Brown, Craig W. (Seattle, WA); Beck, Theodore R. (Seattle, WA); Frizzle, Patrick B. (Seattle, WA)

    2003-07-16T23:59:59.000Z

    Cathode connector means for low temperature aluminum smelting cell for connecting titanium diboride cathode or the like to bus bars.

  10. Method And Reactor For Production Of Aluminum By Carbothermic Reduction Of Alumina

    DOE Patents [OSTI]

    Aune, Jan Arthur (Ytre Enebakk, NO); Johansen, Kai (Kristiansand, NO)

    2004-10-19T23:59:59.000Z

    A hollow partition wall is employed to feed carbon material to an underflow of a carbothermic reduction furnace used to make aluminum. The partition wall divides a low temperature reaction zone where aluminum oxide is reacted with carbon to form aluminum carbide and a high temperature reaction zone where the aluminum carbide and remaining aluminum oxide are reacted to form aluminum and carbon monoxide.

  11. NREL Scientists Reveal Origin of Diverse Melting Behaviors of Aluminum Nanoclusters (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01T23:59:59.000Z

    Research reveals active role of cluster symmetries on the size-sensitive, diverse melting behaviors of metallic nanoclusters, providing insight to understanding phase changes of nanoparticles for thermal energy storage. Unlike macroscopic bulk materials, intermediate-sized nanoclusters with around 55 atoms inherently exhibit size-sensitive melting changes: adding just a single atom to a nanocluster can cause a dramatic change in melting behavior. Microscopic understanding of thermal behaviors of metal nanoclusters is important for nanoscale catalysis and thermal energy storage applications. However, it is a challenge to obtain a structural interpretation at the atomic level from measured thermodynamic quantities such as heat capacity. Using ab initio molecular dynamics simulations, scientists at the National Renewable Energy Laboratory (NREL) revealed a clear correlation between the diverse melting behaviors of aluminum nanoclusters and cluster core symmetries. These simulations reproduced, for the first time, the size-sensitive heat capacities of aluminum nanoclusters, which exhibit several distinctive shapes associated with the diverse melting behaviors of the clusters. The size-dependent, diverse melting behaviors of the aluminum clusters are attributed to the reduced symmetry (from Td {yields} D2d {yields} Cs) with increasing the cluster sizes and can be used to help design thermal storage materials.

  12. ALUMINUM--2003 5.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    , about 1.5 million metric tons per year (Mt/yr) of domestic primary aluminum smelting capacity, including idled potlines at operating smelters, equivalent to about 35% of total capacity, was closed. Aluminum and the container and packaging industries remained the leading markets for aluminum products in Canada

  13. Aluminum Reactions and Problems in Municipal Solid Waste Landfills

    E-Print Network [OSTI]

    Aluminum Reactions and Problems in Municipal Solid Waste Landfills G. Vincent Calder, Ph.D.1 ; and Timothy D. Stark, Ph.D., P.E., F.ASCE2 Abstract: Aluminum enters municipal solid waste MSW landfills from untreated raw curbside trash MSW , industrial waste, and aluminum production wastes variously called dross

  14. Aluminum Removal from Photographic Waste Submitted to Dr. Tony Bi

    E-Print Network [OSTI]

    Aluminum Removal from Photographic Waste Submitted to Dr. Tony Bi By: Kristen Favel, Tiffany Jung, and Kenny Tam CHBE 484 University of British Columbia April 15, 2009 #12;ii "Aluminum Removal from photographic waste has shown elevated levels of aluminum in the fixer, which exceed sewer discharge standards

  15. Mobilizing aluminum in crustal and mantle fluids Craig E. Manning

    E-Print Network [OSTI]

    Manning, Craig

    Mobilizing aluminum in crustal and mantle fluids Craig E. Manning Department of Earth and Space December 2005 Available online 9 March 2006 Abstract Aluminum is a major rock-forming element, but its low by formation of polynuclear Na­Al­Si­O clusters and/or polymers. Aluminum should not be assumed to be immobile

  16. Inhibition of Aluminum Oxyhydroxide Precipitation with Citric Acid

    E-Print Network [OSTI]

    Aksay, Ilhan A.

    Inhibition of Aluminum Oxyhydroxide Precipitation with Citric Acid Daniel M. Dabbs, Usha as an agent for increasing the solubility of aluminum oxyhydroxides in aqueous solutions of high (>2.47 mol/mol) hydroxide-to-aluminum ratios. Conversely, citric acid also colloidally stabilizes particles in aqueous

  17. The Effects of Fe3+ Aluminum Silicate Phase Relations in

    E-Print Network [OSTI]

    Lee, Cin-Ty Aeolus

    The Effects of Fe3+ and Mn3+ on Aluminum Silicate Phase Relations in North-Central New Mexico, U, New Mexico 87131 (Received 28 November 1983; in revised form 2 October 1984) ABSTRACT Aluminum, then their equilibrium coexistence is invariant. However, the aluminum silicate minerals are not pure in highly oxidized

  18. POST-SHOCK TEMPERATURE MEASUREMENTS OF ALUMINUM A. Seifter1

    E-Print Network [OSTI]

    Stewart, Sarah T.

    POST-SHOCK TEMPERATURE MEASUREMENTS OF ALUMINUM A. Seifter1 , S. T. Stewart2 , M. R. Furlanetto1 concurrent VISAR measurements in the same optical path, validation experiments on aluminum have been-shock temperature of 495 K ± 30 K was recorded from a polished free surface of aluminum 2024-T4 subject to a peak

  19. Optical frequency standards based on mercury and aluminum ions

    E-Print Network [OSTI]

    Optical frequency standards based on mercury and aluminum ions W. M. Itano, J. C. Bergquist, A-16 . Keywords: aluminum, atomic clocks, frequency standards, ion traps, mercury 1. INTRODUCTION Optical frequency standards based on the mercury ion and, more recently, the aluminum ion are under devel- opment

  20. ccsd00002835, Light scattering from cold rolled aluminum surfaces

    E-Print Network [OSTI]

    ccsd­00002835, version 2 ­ 14 Sep 2004 Light scattering from cold rolled aluminum surfaces Damien Camille Soula , 31400 Toulouse, France We present experimental light scattering measurements from aluminum scattering measurements of an s-polarized electromagnetic wave (632.8 nanometers) from a rough aluminum alloy

  1. DESCRIBING THE PLASTIC DEFORMATION OF ALUMINUM SOFTBALL BATS

    E-Print Network [OSTI]

    Smith, Lloyd V.

    DESCRIBING THE PLASTIC DEFORMATION OF ALUMINUM SOFTBALL BATS E. BIESEN1 AND L. V. SMITH2 Washington-mail: lvsmith@wsu.edu Hollow aluminum bats were introduced over 30 years ago to provide improved durability over durability. Accordingly, the plastic deformation from a ball impact of a single-wall aluminum bat

  2. Molten Salt Heat Transport Loop: Materials Corrosion and Heat Transfer Phenomena

    SciTech Connect (OSTI)

    Dr. Kumar Sridharan; Dr. Mark Anderson; Dr. Michael Corradini; Dr. Todd Allen; Luke Olson; James Ambrosek; Daniel Ludwig

    2008-07-09T23:59:59.000Z

    An experimental system for corrosion testing of candidate materials in molten FLiNaK salt at 850 degree C has been designed and constructed. While molten FLiNaK salt was the focus of this study, the system can be utilized for evaluation of materials in other molten salts that may be of interest in the future. Using this system, the corrosion performance of a number of code-certified alloys of interest to NGNP as well as the efficacy of Ni-electroplating have been investigated. The mechanisums underlying corrosion processes have been elucidated using scanning electron microscopy, x-ray diffraction, and x-ray photoelectron spectroscopy of the materials after the corrosion tests, as well as by the post-corrosion analysis of the salts using inductively coupled plasma (ICP) and neutron activation analysis (NAA) techniques.

  3. ECONOMIC IMPACT OF CENTURY ALUMINUM OF

    E-Print Network [OSTI]

    Mohaghegh, Shahab

    ECONOMIC IMPACT OF CENTURY ALUMINUM OF WEST VIRGINIA, INC. By Randall A. Childs Bureau of Business and Economic Research College of Business and Economics West Virginia more than 660 employees with a production capacity of 170,000 tonnes per year. The economic impact

  4. Aluminum Solubility in Complex Electrolytes - 13011

    SciTech Connect (OSTI)

    Agnew, S.F. [Columbia Energy and Environmental Services, Inc., 1806 Terminal Dr., Richland, WA 99354 (United States)] [Columbia Energy and Environmental Services, Inc., 1806 Terminal Dr., Richland, WA 99354 (United States); Johnston, C.T. [Dept. of Crop, Soil, and Environmental Sciences, Purdue University, West Lafayette, IN 47907 (United States)] [Dept. of Crop, Soil, and Environmental Sciences, Purdue University, West Lafayette, IN 47907 (United States)

    2013-07-01T23:59:59.000Z

    Predicting aluminum solubility for Hanford and Savannah River waste liquids is very important for their disposition. It is a key mission goal at each Site to leach as much aluminum as practical from sludges in order to minimize the amount of vitrified high level waste. And it is correspondingly important to assure that any soluble aluminum does not precipitate during subsequent decontamination of the liquid leachates with ion exchange. This report shows a very simple and yet thermodynamic model for aluminum solubility that is consistent with a wide range of Al liquors, from simple mixtures of hydroxide and aluminate to over 300 Hanford concentrates and to a set of 19 Bayer liquors for temperatures from 20-100 deg. C. This dimer-dS{sub mix} (DDS) model incorporates an ideal entropy of mixing along with previous reports for the Al dimer, water activities, gibbsite, and bayerite thermodynamics. We expect this model will have broad application for nuclear wastes as well as the Bayer gibbsite process industry. (authors)

  5. Chemical vapor deposition of aluminum oxide

    DOE Patents [OSTI]

    Gordon, Roy (Cambridge, MA); Kramer, Keith (Cleveland, OH); Liu, Xinye (Cambridge, MA)

    2000-01-01T23:59:59.000Z

    An aluminum oxide film is deposited on a heated substrate by CVD from one or more alkylaluminum alkoxide compounds having composition R.sub.n Al.sub.2 (OR').sub.6-n, wherein R and R' are alkyl groups and n is in the range of 1 to 5.

  6. Transmissive metallic contact for amorphous silicon solar cells

    DOE Patents [OSTI]

    Madan, A.

    1984-11-29T23:59:59.000Z

    A transmissive metallic contact for amorphous silicon semiconductors includes a thin layer of metal, such as aluminum or other low work function metal, coated on the amorphous silicon with an antireflective layer coated on the metal. A transparent substrate, such as glass, is positioned on the light reflective layer. The metallic layer is preferably thin enough to transmit at least 50% of light incident thereon, yet thick enough to conduct electricity. The antireflection layer is preferably a transparent material that has a refractive index in the range of 1.8 to 2.2 and is approximately 550A to 600A thick.

  7. Stainless steel corrosion by molten nitrates : analysis and lessons learned.

    SciTech Connect (OSTI)

    Kruizenga, Alan Michael

    2011-09-01T23:59:59.000Z

    A secondary containment vessel, made of stainless 316, failed due to severe nitrate salt corrosion. Corrosion was in the form of pitting was observed during high temperature, chemical stability experiments. Optical microscopy, scanning electron microscopy and energy dispersive spectroscopy were all used to diagnose the cause of the failure. Failure was caused by potassium oxide that crept into the gap between the primary vessel (alumina) and the stainless steel vessel. Molten nitrate solar salt (89% KNO{sub 3}, 11% NaNO{sub 3} by weight) was used during chemical stability experiments, with an oxygen cover gas, at a salt temperature of 350-700 C. Nitrate salt was primarily contained in an alumina vessel; however salt crept into the gap between the alumina and 316 stainless steel. Corrosion occurred over a period of approximately 2000 hours, with the end result of full wall penetration through the stainless steel vessel; see Figures 1 and 2 for images of the corrosion damage to the vessel. Wall thickness was 0.0625 inches, which, based on previous data, should have been adequate to avoid corrosion-induced failure while in direct contact with salt temperature at 677 C (0.081-inch/year). Salt temperatures exceeding 650 C lasted for approximately 14 days. However, previous corrosion data was performed with air as the cover gas. High temperature combined with an oxygen cover gas obviously drove corrosion rates to a much higher value. Corrosion resulted in the form of uniform pitting. Based on SEM and EDS data, pits contained primarily potassium oxide and potassium chromate, reinforcing the link between oxides and severe corrosion. In addition to the pitting corrosion, a large blister formed on the side wall, which was mainly composed of potassium, chromium and oxygen. All data indicated that corrosion initiated internally and moved outward. There was no evidence of intergranular corrosion nor were there any indication of fast pathways along grain boundaries. Much of the pitting occurred near welds; however this was the hottest region in the chamber. Pitting was observed up to two inches above the weld, indicating independence from weld effects.

  8. Impact of B{sub 4}C on the stratification of molten steel and BWR-type core material under IVR conditions

    SciTech Connect (OSTI)

    Fischer, M. [AREVA NP GmbH, Paul-Gossen Str. 100, 91052 Erlangen (Germany); Sulatsky, A. A.; Krushinov, E. V. [A.R Alexandrov Research Inst. of Technology, Federal State Enterprise, Sosnovy Bor, 188540, Leningrad oblast (Russian Federation)

    2012-07-01T23:59:59.000Z

    As part of the validation of the In-Vessel Melt Retention (IVR) strategy for its KERENA BWR, AREVA NP has performed a quantitative assessment of the potential impact of thermochemical phenomena. This was motivated by the fact that several of these phenomena, namely the formation of a dense metallic phase, have the potential to lead to a strong increase in local heat fluxes, with the risk of early IVR failure. In this context, experiments performed in the MASCA project with PWR-type corium melts were repeated using a typical BWR core melt: characterized by a lower U/Zr-ratio and higher contents of Zr, steel, and boron carbide (B{sub 4}C). Applying an improved 'cold crucible' induction heating technique, two series of test were performed, first without B{sub 4}C and then with a B{sub 4}C content of about 1.4 wt%. These two values bound the uncertainty with respect to the incorporation of B{sub 4}C into the molten pool. The target of the tests was to localize the point of equal densities between the dense metallic phase (Fe, U, Zr and O) and the residual oxidic phase in thermo-chemical equilibrium. An interesting result of these experiments was that, different from earlier MASCA tests with PWR-type corium that showed an only insignificant impact of B{sub 4}C on metal density, the new experiments reveal a strong corresponding effect, which can over-compensates the density increase caused by U-migration into the metallic melt. This deviating result is attributed, first, to the higher Zr-fraction in the BWR-type core melt, and second, to the higher content of B{sub 4}C in the BWR-type melt in comparison to the MASCA tests (B{sub 4}C-content <0.5 wt%). Based on the obtained results it is predicted that - under certain conditions -B{sub 4}C can completely prevent the formation of a dense metallic phase, independent of the amount of molten steel in the melt. The paper gives an overview of the performed experiments and their main results and provides theoretical models to explaining the observed strong reduction in metallic phase density in presence of B{sub 4}C Their predictions are then compared to the experimental data. (authors)

  9. FLOWSHEET FOR ALUMINUM REMOVAL FROM SLUDGE BATCH 6

    SciTech Connect (OSTI)

    Pike, J; Jeffrey Gillam, J

    2008-12-17T23:59:59.000Z

    Samples of Tank 12 sludge slurry show a substantially larger fraction of aluminum than originally identified in sludge batch planning. The Liquid Waste Organization (LWO) plans to formulate Sludge Batch 6 (SB6) with about one half of the sludge slurry in Tank 12 and one half of the sludge slurry in Tank 4. LWO identified aluminum dissolution as a method to mitigate the effect of having about 50% more solids in High Level Waste (HLW) sludge than previously planned. Previous aluminum dissolution performed in a HLW tank in 1982 was performed at approximately 85 C for 5 days and dissolved nearly 80% of the aluminum in the sludge slurry. In 2008, LWO successfully dissolved 64% of the aluminum at approximately 60 C in 46 days with minimal tank modifications and using only slurry pumps as a heat source. This report establishes the technical basis and flowsheet for performing an aluminum removal process in Tank 51 for SB6 that incorporates the lessons learned from previous aluminum dissolution evolutions. For SB6, aluminum dissolution process temperature will be held at a minimum of 65 C for at least 24 days, but as long as practical or until as much as 80% of the aluminum is dissolved. As planned, an aluminum removal process can reduce the aluminum in SB6 from about 84,500 kg to as little as 17,900 kg with a corresponding reduction of total insoluble solids in the batch from 246,000 kg to 131,000 kg. The extent of the reduction may be limited by the time available to maintain Tank 51 at dissolution temperature. The range of dissolution in four weeks based on the known variability in dissolution kinetics can range from 44 to more than 80%. At 44% of the aluminum dissolved, the mass reduction is approximately 1/2 of the mass noted above, i.e., 33,300 kg of aluminum instead of 66,600 kg. Planning to reach 80% of the aluminum dissolved should allow a maximum of 81 days for dissolution and reduce the allowance if test data shows faster kinetics. 47,800 kg of the dissolved aluminum will be stored in Tank 8 and 21,000 kg will be stored in saltcake via evaporation. Up to 77% of the total aluminum planned for SB6 may be removed via aluminum dissolution. Storage of the aluminum-laden supernate in Tank 8 will require routine evaluation of the free hydroxide concentration in order to maintain aluminum in solution. Periodic evaluation will be established on concurrent frequency with corrosion program samples as previously established for aluminum-laden supernate from SB5 that is stored in Tank 11.

  10. [sup 7]Li-NMR determination of stability constants as a function of temperature for lithium-crown ether complexes in a molten salt mixtures

    SciTech Connect (OSTI)

    Gerhard, A. (Univ. of Utah, Salt Lake City, UT (United States) Univ. of Witten/Herdecke (Germany)); Cobranchi, D.P.; Garland, B.A.; Highley, A.M.; Huang, Y.H.; Konya, G.; Eyring, E.M. (Univ. of Utah, Salt Lake City, UT (United States)); Zahl, A.; Eldik, R. van (Univ. of Witten/Herdecke (Germany)); Petrucci, S. (Polytechnic Univ., Farmingdale, NY (United States))

    1994-08-11T23:59:59.000Z

    The stability constants of several crown ethers with lithium ion were determined by [sup 7]Li-NMR measurements. A room temperature, basic molten salt of the composition of 55/45 mol % 1-methyl-3-ethyl-imidazolium chloride to aluminum (III) chloride was used as solvent. On the basis of a 1:1 complex formation the following order was found for the stability constants of the investigated crown ethers: 18-crown-6 < 12-crown-4 < benzo-15-crown-5 < 15-crown-5. A temperature dependence study for 12-crown-4, benzo-15-crown-5, and 15-crown-5 was undertaken for the range 5-84[degree]C. Values of [Delta]H and [Delta]S were calculated. At 5.5[degree]C the splitting of the single, fast exchange peak into two separate signals was observed for benzo-15-crown-5, providing further evidence for the formation of the 1:1 complex. 34 refs., 4 figs., 5 tabs.

  11. Fabrication of nickel microbump on aluminum using electroless nickel plating

    SciTech Connect (OSTI)

    Watanabe, H.; Honma, H. [Kanto Gakuin Univ., Yokohama, Kanagawa (Japan). Faculty of Engineering

    1997-02-01T23:59:59.000Z

    Fabrication of nickel microbumps on an aluminum electrode using a nickel displacement and a direct nickel plating process was investigated. Electroless nickel plating reaction with hypophosphite as a reducing agent was not initiated on the aluminum substrate, because aluminum does not have catalytic action on the oxidation of hypophosphite. Accordingly, nickel was initially deposited on the aluminum using nickel displacement plating for the initiation of the electroless plating. Nickel bumps on the aluminum electrode were fabricated by treatment of the nickel displacement plating followed by electroless nickel plating. Nickel microbumps also can be formed on the aluminum electrode without the displacement plating process. Activation of the aluminum surface is an indispensable process to initiate electroless nickel plating. Uniform bumps 20 {micro}m wide and 15 {micro}m high with good configuration were obtained by direct nickel plating after being activated with dimethyl amine borane.

  12. Production of sodium-22 from proton irradiated aluminum

    DOE Patents [OSTI]

    Taylor, Wayne A. (Los Alamos, NM); Heaton, Richard C. (Los Alamos, NM); Jamriska, David J. (Los Alamos, NM)

    1996-01-01T23:59:59.000Z

    A process for selective separation of sodium-22 from a proton irradiated minum target including dissolving a proton irradiated aluminum target in hydrochloric acid to form a first solution including aluminum ions and sodium ions, separating a portion of the aluminum ions from the first solution by crystallization of an aluminum salt, contacting the remaining first solution with an anion exchange resin whereby ions selected from the group consisting of iron and copper are selectively absorbed by the anion exchange resin while aluminum ions and sodium ions remain in solution, contacting the solution with an cation exchange resin whereby aluminum ions and sodium ions are adsorbed by the cation exchange resin, and, contacting the cation exchange resin with an acid solution capable of selectively separating the adsorbed sodium ions from the cation exchange resin while aluminum ions remain adsorbed on the cation exchange resin is disclosed.

  13. Bipolar plate materials in molten carbonate fuel cells. Final CRADA report.

    SciTech Connect (OSTI)

    Krumpelt, M.

    2004-06-01T23:59:59.000Z

    Advantages of implementation of power plants based on electrochemical reactions are successfully demonstrated in the USA and Japan. One of the msot promising types of fuel cells (FC) is a type of high temperature fuel cells. At present, thanks to the efforts of the leading countries that develop fuel cell technologies power plants on the basis of molten carbonate fuel cells (MCFC) and solid oxide fuel cells (SOFC) are really close to commercialization. One of the problems that are to be solved for practical implementation of MCFC and SOFC is a problem of corrosion of metal components of stacks that are assembled of a number of fuel cells. One of the major components of MCFC and SOFC stacks is a bipolar separator plate (BSP) that performs several functions - it is separation of reactant gas flows sealing of the joints between fuel cells, and current collection from the surface of electrodes. The goal of Task 1 of the project is to develop new cost-effective nickel coatings for the Russian 20X23H18 steel for an MCFC bipolar separator plate using technological processes usually implemented to apply corrosion stable coatings onto the metal parts for products in the defense. There was planned the research on production of nickel coatings using different methods, first of all the galvanic one and the explosion cladding one. As a result of the works, 0.4 x 712 x 1296 mm plates coated with nickel on one side were to be made and passed to ANL. A line of 4 galvanic baths 600 liters was to be built for the galvanic coating applications. The goal of Task 2 of the project is the development of a new material of an MCFC bipolar separator plate with an upgraded corrosion stability, and development of a technology to produce cold roll sheets of this material the sizes of which will be 0.8 x 712x 1296 mm. As a result of these works, a pilot batch of the rolled material in sheets 0.8 x 712 x 1296 mm in size is to be made (in accordance with the norms and standards of the Russian metallurgical industry) and supplied to the partner for tests in a stack of fuel cells. A feasibility study on the cost of the Russian material for a BSP is to be done on Tasks 1, 2 in case the annual order makes up 400,000 sheets. The goal of Task 3 of the project is to research on possible implementation of cermet compositions on the basis of LiAlO{sub 2}, TiN, B{sub 4}C, ceramics with Ni and Ni-Mo binders. BaCeO{sub 3} conductive ceramics with metal binders of Ni, Ni-Cr etc. were also planned to be studied. As a result of these works, a pilot batch of samples is to be made and passed to FCE for tests. The goal of Task 4 of the Project is development of a new alloy or alloys with a ceramic coating that will have upgraded corrosion stability in operation within a SOFC. A new alloy was to be worked out by the way of modification of compositions of industrial alloys. Ceramic coatings are to be applied onto ferrite steel produced serially by iron and steel industry of Russia as sheet iron.

  14. Apparatus And Method For Producing Single Crystal Metallic Objects

    DOE Patents [OSTI]

    Huang, Shyh-Chin (Latham, NY); Gigliotti, Jr., Michael Francis X. (Scotia, NY); Rutkowski, Stephen Francis (Duanesburg, NY); Petterson, Roger John (Fultonville, NY); Svec, Paul Steven (Scotia, NY)

    2006-03-14T23:59:59.000Z

    A mold is provided for enabling casting of single crystal metallic articles including a part-defining cavity, a sorter passage positioned vertically beneath and in fluid communication with the part-defining cavity, and a seed cavity positioned vertically beneath and in fluid communication with the sorter passage. The sorter passage includes a shape suitable for encouraging a single crystal structure in solidifying molten metal. Additionally, a portion of the mold between the sorter passage and the part-defining cavity includes a notch for facilitating breakage of a cast article proximate the notch during thermal stress build-up, so as to prevent mold breakage or the inclusion of part defects.

  15. Synthesis and characterization of visible emission from rare-earth doped aluminum nitride, gallium nitride and gallium aluminum nitride powders and thin films

    E-Print Network [OSTI]

    Tao, Jonathan Huai-Tse

    2010-01-01T23:59:59.000Z

    of the Nitrides of Aluminum and Gallium," J. Electrochem.1) 24 (1962). G. Long and L. M. Foster, "Aluminum Nitride, aRefractory for Aluminum to 2000°C," J. Am. Ceram. Soc. ,

  16. Microarray Analysis on Human Neuroblastoma Cells Exposed to Aluminum, Beta1–42-Amyloid or the Beta1–42-Amyloid Aluminum Complex

    E-Print Network [OSTI]

    2011-01-01T23:59:59.000Z

    J (1992) Selective accumulation of aluminum and iron in theB, Tognon G, Zatta P (2005) Aluminum-triggered structuralrole of beta-amyloid(1-42)-aluminum complex in Alzheimer’s

  17. Oxygen electrode reaction in molten carbonate fuel cells. Final report, September 15, 1987--September 14, 1990

    SciTech Connect (OSTI)

    Appleby, A.J.; White, R.E.

    1992-07-07T23:59:59.000Z

    Molten carbonate fuel cell system is a leading candidate for the utility power generation because of its high efficiency for fuel to AC power conversion, capability for an internal reforming, and a very low environmental impact. However, the performance of the molten carbonate fuel cell is limited by the oxygen reduction reaction and the cell life time is limited by the stability of the cathode material. An elucidation of oxygen reduction reaction in molten alkali carbonate is essential because overpotential losses in the molten carbonate fuel cell are considerably greater at the oxygen cathode than at the fuel anode. Oxygen reduction on a fully-immersed gold electrode in a lithium carbonate melt was investigated by electrochemical impedance spectroscopy and cyclic voltammetry to determine electrode kinetic and mass transfer parameters. The dependences of electrode kinetic and mass transfer parameters on gas composition and temperature were examined to determine the reaction orders and the activation energies. The results showed that oxygen reduction in a pure lithium carbonate melt occurs via the peroxide mechanism. A mass transfer parameter, D{sub O}{sup 1/2}C{sub O}, estimated by the cyclic voltammetry concurred with that calculated by the EIS technique. The temperature dependence of the exchange current density and the product D{sub O}{sup 1/2}C{sub O} were examined and the apparent activation energies were determined to be about 122 and 175 kJ/ mol, respectively.

  18. Finite element solutions of heat transfer in molten polymer flow in tubes with viscous dissipation

    E-Print Network [OSTI]

    Wei, Dongming

    Finite element solutions of heat transfer in molten polymer flow in tubes with viscous dissipation the results of finite element analysis of a heat transfer problem of flowing polymer melts in a tube­Nusselt problem 1. Introduction Heat transfer to incompressible viscous non-Newto- nian fluids is a problem

  19. Temperature effect on laser-induced breakdown spectroscopy spectra of molten and solid salts

    SciTech Connect (OSTI)

    Cynthia Hanson; Supathorn Phongikaroon; Jill R. Scott

    2014-07-01T23:59:59.000Z

    Laser-induced breakdown spectroscopy (LIBS) has been investigated as a potential analytical tool to improve operations and safeguards for electrorefiners, such as those used in processing spent nuclear fuel. This study set out to better understand the effect of sample temperature and physical state on LIBS spectra of molten and solid salts by building calibration curves of cerium and assessing self-absorption, plasma temperature, electron density, and local thermal equilibrium (LTE). Samples were composed of a LiCl–KCl eutectic salt, an internal standard of MnCl2, and varying concentrations of CeCl3 (0.1, 0.3, 0.5, 0.8, and 1.0 wt.% Ce) under different temperatures (773, 723, 673, 623, and 573 K). Analysis of salts in their molten form is preferred as plasma plumes from molten samples experienced less self-absorption, less variability in plasma temperature, and higher clearance of the minimum electron density required for local thermal equilibrium. These differences are attributed to plasma dynamics as a result of phase changes. Spectral reproducibility was also better in the molten state due to sample homogeneity.

  20. Flow visualization of molten alloys using real-time neutron radiography

    E-Print Network [OSTI]

    Bennett, Tami Norene

    1994-01-01T23:59:59.000Z

    The objective of this research is to visualize the flow of molten alloys using real-time neutron radiography. Initial experiments were performed using solder (50% tin, 50% lead), with nickel tracer particles, heated in a furnace to its liquid state...

  1. Molten carbonate fuel cell (MCFC) product development test. Annual report, October 1994--September 1995

    SciTech Connect (OSTI)

    NONE

    1996-01-01T23:59:59.000Z

    This report summarizes the technical progress that has occurred in conjunction with Cooperative Agreement No. DE-FC21-92MC28065, Molten Carbonate Fuel Cell Product Development Test (PDT) during the period of October 1, 1994 through September 30, 1995. Information is presented on stack design, manufacturing, stack assembly, procurement, site preparation, and test plan.

  2. Chemical cleaning of coal by molten caustic leaching after pretreatment by low-temperature devolatilization

    DOE Patents [OSTI]

    Chriswell, Colin D. (Slater, IA); Kaushik, Surender M. (Socorro, NM); Shah, Navin D. (Houston, TX); Markuszewski, Richard (Ames, IA)

    1989-08-22T23:59:59.000Z

    Pretreatment of coal by devolatization at temperatures ranging from about 420.degree. C. to about 450.degree. C. for from about 10 minutes to about 30 minutes before leaching with molten caustic leads to a significant reduction in carbonate formation, greatly reducing the cost of cleaning coal on a per ton basis.

  3. Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides

    DOE Patents [OSTI]

    Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

    2004-07-20T23:59:59.000Z

    A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

  4. An experimental test plan for the characterization of molten salt thermochemical properties in heat transport systems

    SciTech Connect (OSTI)

    Pattrick Calderoni

    2010-09-01T23:59:59.000Z

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogenous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The purpose of this report is to identify the technical issues related to the thermo-physical and thermo-chemical properties of the molten salts that would require experimental characterization in order to proceed with a credible design of heat transfer systems and their subsequent safety evaluation and licensing. In particular, the report outlines an experimental R&D test plan that would have to be incorporated as part of the design and operation of an engineering scaled facility aimed at validating molten salt heat transfer components, such as Intermediate Heat Exchangers. This report builds on a previous review of thermo-physical properties and thermo-chemical characteristics of candidate molten salt coolants that was generated as part of the same project [1]. However, this work focuses on two materials: the LiF-BeF2 eutectic (67 and 33 mol%, respectively, also known as flibe) as primary coolant and the LiF-NaF-KF eutectic (46.5, 11.5, and 52 mol%, respectively, also known as flinak) as secondary heat transport fluid. At first common issues are identified, involving the preparation and purification of the materials as well as the development of suitable diagnostics. Than issues specific to each material and its application are considered, with focus on the compatibility with structural materials and the extension of the existing properties database.

  5. Molten Salt Fuel Version of Laser Inertial Fusion Fission Energy (LIFE)

    SciTech Connect (OSTI)

    Moir, R W; Shaw, H F; Caro, A; Kaufman, L; Latkowski, J F; Powers, J; Turchi, P A

    2008-10-24T23:59:59.000Z

    Molten salt with dissolved uranium is being considered for the Laser Inertial Confinement Fusion Fission Energy (LIFE) fission blanket as a backup in case a solid-fuel version cannot meet the performance objectives, for example because of radiation damage of the solid materials. Molten salt is not damaged by radiation and therefore could likely achieve the desired high burnup (>99%) of heavy atoms of {sup 238}U. A perceived disadvantage is the possibility that the circulating molten salt could lend itself to misuse (proliferation) by making separation of fissile material easier than for the solid-fuel case. The molten salt composition being considered is the eutectic mixture of 73 mol% LiF and 27 mol% UF{sub 4}, whose melting point is 490 C. The use of {sup 232}Th as a fuel is also being studied. ({sup 232}Th does not produce Pu under neutron irradiation.) The temperature of the molten salt would be {approx}550 C at the inlet (60 C above the solidus temperature) and {approx}650 C at the outlet. Mixtures of U and Th are being considered. To minimize corrosion of structural materials, the molten salt would also contain a small amount ({approx}1 mol%) of UF{sub 3}. The same beryllium neutron multiplier could be used as in the solid fuel case; alternatively, a liquid lithium or liquid lead multiplier could be used. Insuring that the solubility of Pu{sup 3+} in the melt is not exceeded is a design criterion. To mitigate corrosion of the steel, a refractory coating such as tungsten similar to the first wall facing the fusion source is suggested in the high-neutron-flux regions; and in low-neutron-flux regions, including the piping and heat exchangers, a nickel alloy, Hastelloy, would be used. These material choices parallel those made for the Molten Salt Reactor Experiment (MSRE) at ORNL. The nuclear performance is better than the solid fuel case. At the beginning of life, the tritium breeding ratio is unity and the plutonium plus {sup 233}U production rate is {approx}0.6 atoms per 14.1 MeV neutron.

  6. Metal aminoboranes

    DOE Patents [OSTI]

    Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya; Shrestha, Roshan P.

    2010-05-11T23:59:59.000Z

    Metal aminoboranes of the formula M(NH2BH3)n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

  7. Novel Molten Salts Thermal Energy Storage for Concentrating Solar Power Generation

    SciTech Connect (OSTI)

    Reddy, Ramana G. [The University of Alabama] [The University of Alabama

    2013-10-23T23:59:59.000Z

    The explicit UA program objective is to develop low melting point (LMP) molten salt thermal energy storage media with high thermal energy storage density for sensible heat storage systems. The novel Low Melting Point (LMP) molten salts are targeted to have the following characteristics: 1. Lower melting point (MP) compared to current salts (<222ºC) 2. Higher energy density compared to current salts (>300 MJ/m3) 3. Lower power generation cost compared to current salt In terms of lower power costs, the program target the DOE's Solar Energy Technologies Program year 2020 goal to create systems that have the potential to reduce the cost of Thermal Energy Storage (TES) to less than $15/kWh-th and achieve round trip efficiencies greater than 93%. The project has completed the experimental investigations to determine the thermo-physical, long term thermal stability properties of the LMP molten salts and also corrosion studies of stainless steel in the candidate LMP molten salts. Heat transfer and fluid dynamics modeling have been conducted to identify heat transfer geometry and relative costs for TES systems that would utilize the primary LMP molten salt candidates. The project also proposes heat transfer geometry with relevant modifications to suit the usage of our molten salts as thermal energy storage and heat transfer fluids. The essential properties of the down-selected novel LMP molten salts to be considered for thermal storage in solar energy applications were experimentally determined, including melting point, heat capacity, thermal stability, density, viscosity, thermal conductivity, vapor pressure, and corrosion resistance of SS 316. The thermodynamic modeling was conducted to determine potential high temperature stable molten salt mixtures that have thermal stability up to 1000 °C. The thermo-physical properties of select potential high temperature stable (HMP) molten salt mixtures were also experimentally determined. All the salt mixtures align with the go/no-go goals stipulated by the DOE for this project. Energy densities of all salt mixtures were higher than that of the current solar salt. The salt mixtures costs have been estimated and TES system costs for a 2 tank, direct approach have been estimated for each of these materials. All estimated costs are significantly below the baseline system that used solar salt. These lower melt point salts offer significantly higher energy density per volume than solar salt – and therefore attractively smaller inventory and equipment costs. Moreover, a new TES system geometry has been recommended A variety of approaches were evaluated to use the low melting point molten salt. Two novel changes are recommended that 1) use the salt as a HTF through the solar trough field, and 2) use the salt to not only create steam but also to preheat the condensed feedwater for Rankine cycle. The two changes enable the powerblock to operate at 500°C, rather than the current 400°C obtainable using oil as the HTF. Secondly, the use of salt to preheat the feedwater eliminates the need to extract steam from the low pressure turbine for that purpose. Together, these changes result in a dramatic 63% reduction required for 6 hour salt inventory, a 72% reduction in storage volume, and a 24% reduction in steam flow rate in the power block. Round trip efficiency for the Case 5 - 2 tank “direct” system is estimated at >97%, with only small losses from time under storage and heat exchange, and meeting RFP goals. This attractive efficiency is available because the major heat loss experienced in a 2 tank “indirect” system - losses by transferring the thermal energy from oil HTF to the salt storage material and back to oil to run the steam generator at night - is not present for the 2 tank direct system. The higher heat capacity values for both LMP and HMP systems enable larger storage capacities for concentrating solar power.

  8. Recovery of gallium from aluminum industry residues

    SciTech Connect (OSTI)

    Carvalho, M.S.; Neto, K.C.M.; Nobrega, A.W.; Medeiros, J.A.

    2000-01-01T23:59:59.000Z

    A procedure is proposed to recover gallium from flue dust aluminum residues produced in plants by using solid-phase extraction with a commercial polyether-type polyurethane foam (PUF). Gallium can be separated from high concentrations of aluminum, iron, nickel, titanium, vanadium, copper, zinc, sulfate, fluoride, and chloride by extraction with PUF from 3 M sulfuric acid and 3 M sodium chloride concentration medium with at least a 92% efficiency. Gallium backextraction was fast and quantitative with ethanol solution. In all recovery steps commercial-grade reagents could be used, including tap water. The recovered gallium was precipitated with sodium hydroxide solution, purified by dissolution and precipitation, calcinated, and the final oxide was 98.6% pure.

  9. Fluorescence energy transfer enhancement in aluminum nanoapertures

    E-Print Network [OSTI]

    de Torres, Juan; Moparthi, Satish Babu; Grigoriev, Victor; Wenger, Jérome

    2015-01-01T23:59:59.000Z

    Zero-mode waveguides (ZMWs) are confining light into attoliter volumes, enabling single molecule fluorescence experiments at physiological micromolar concentrations. Among the fluorescence spectroscopy techniques that can be enhanced by ZMWs, F\\"{o}rster resonance energy transfer (FRET) is one of the most widely used in life sciences. Combining zero-mode waveguides with FRET provides new opportunities to investigate biochemical structures or follow interaction dynamics at micromolar concentration with single molecule resolution. However, prior to any quantitative FRET analysis on biological samples, it is crucial to establish first the influence of the ZMW on the FRET process. Here, we quantify the FRET rates and efficiencies between individual donor-acceptor fluorophore pairs diffusing in aluminum zero-mode waveguides. Aluminum ZMWs are important structures thanks to their commercial availability and the large literature describing their use for single molecule fluorescence spectroscopy. We also compare the ...

  10. Inert anodes and advanced smelting of aluminum

    SciTech Connect (OSTI)

    ASME Technical Working Group on Inert Anode Technologies

    1999-07-01T23:59:59.000Z

    This report provides a broad assessment of open literature and patents that exist in the area of inert anodes and their related cathode systems and cell designs, technologies that are relevant for the advanced smelting of aluminum. The report also discusses the opportunities, barriers, and issued associated with these technologies from a technical, environmental, and economic viewpoint. It discusses the outlook for the direct retrofit of advanced reduction technologies to existing aluminum smelters, and compares retrofits to ''brown field'' usage and ''green field'' adoption of the technologies. A number of observations and recommendations are offered for consideration concerning further research and development efforts that may be directed toward these advanced technologies. The opportunities are discussed in the context of incremental progress that is being made in conventional Hall-Heroult cell systems.

  11. Thermal Properties of LiCl-KCl Molten Salt for Nuclear Waste Separation

    SciTech Connect (OSTI)

    Sridharan, Kumar [Univ. of Wisconsin, Madison, WI (United States); Allen, Todd [Univ. of Wisconsin, Madison, WI (United States); Anderson, Mark [Univ. of Wisconsin, Madison, WI (United States); Simpson, Mike [Idaho National Lab., (United States)

    2012-11-30T23:59:59.000Z

    This project addresses both practical and fundamental scientific issues of direct relevance to operational challenges of the molten LiCl-KCl salt pyrochemical process, while providing avenues for improvements in the process. In order to understand the effects of the continually changing composition of the molten salt bath during the process, the project team will systematically vary the concentrations of rare earth surrogate elements, lanthanum, cerium, praseodymium, and neodymium, which will be added to the molten LiCl-KCl salt. They will also perform a limited number of focused experiments by the dissolution of depleted uranium. All experiments will be performed at 500 deg C. The project consists of the following tasks. Researchers will measure density of the molten salts using an instrument specifically designed for this purpose, and will determine the melting points with a differential scanning calorimeter. Knowledge of these properties is essential for salt mass accounting and taking the necessary steps to prevent melt freezing. The team will use cyclic voltammetry studies to determine redox potentials of the rare earth cations, as well as their diffusion coefficients and activities in the molten LiCl-KCl salt. In addition, the team will perform anodic stripping voltammetry to determine the concentration of the rare earth elements and their solubilities, and to develop the scientific basis for an on-line diagnostic system for in situ monitoring of the cation species concentration (rare earths in this case). Solubility and activity of the cation species are critically important for the prediction of the salt's useful lifetime and disposal.

  12. An evaluation of pressure and flow measurement in the Molten Salt Test Loop (MSTL) system.

    SciTech Connect (OSTI)

    Gill, David Dennis; Kolb, William J.; Briggs, Ronald J.

    2013-07-01T23:59:59.000Z

    The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL allows customers and researchers to test components in flowing, molten nitrate salt at plant-like conditions for pressure, flow, and temperature. An important need in thermal storage systems that utilize molten salts is for accurate flow and pressure measurement at temperatures above 535%C2%B0C. Currently available flow and pressure instrumentation for molten salt is limited to 535%C2%B0C and even at this temperature the pressure measurement appears to have significant variability. It is the design practice in current Concentrating Solar Power plants to measure flow and pressure on the cold side of the process or in dead-legs where the salt can cool, but this practice won't be possible for high temperature salt systems. For this effort, a set of tests was conducted to evaluate the use of the pressure sensors for flow measurement across a device of known flow coefficient Cv. To perform this task, the pressure sensors performance was evaluated and was found to be lacking. The pressure indicators are severely affected by ambient conditions and were indicating pressure changes of nearly 200psi when there was no flow or pressure in the system. Several iterations of performance improvement were undertaken and the pressure changes were reduced to less than 15psi. The results of these pressure improvements were then tested for use as flow measurement. It was found that even with improved pressure sensors, this is not a reliable method of flow measurement. The need for improved flow and pressure measurement at high temperatures remains and will need to be solved before it will be possible to move to high temperature thermal storage systems with molten salts.

  13. Synthesis of high {Tc} superconducting coatings and patterns by melt writing and oxidation of metallic precursor alloys

    DOE Patents [OSTI]

    Gao, W.; Vander Sande, J.B.

    1998-07-28T23:59:59.000Z

    A method is provided for fabrication of superconducting oxides and superconducting oxide composites and for joining superconductors to other materials. A coating of a molten alloy containing the metallic elements of the oxide is applied to a substrate surface and oxidized to form the superconducting oxide. A material can be contacted to the molten alloy which is subsequently oxidized joining the material to the resulting superconducting oxide coating. Substrates of varied composition and shape can be coated or joined by this method. 5 figs.

  14. Energy Saving Melting and Revert Reduction Technology: Innovative Semi-Solid Metal (SSM) Processing

    SciTech Connect (OSTI)

    Diran Apelian

    2012-08-15T23:59:59.000Z

    Semi-solid metal (SSM) processing has emerged as an attractive method for near-net-shape manufacturing due to the distinct advantages it holds over conventional near-net-shape forming technologies. These advantages include lower cycle time, increased die life, reduced porosity, reduced solidification shrinkage, improved mechanical properties, etc. SSM processing techniques can not only produce the complex dimensional details (e.g. thin-walled sections) associated with conventional high-pressure die castings, but also can produce high integrity castings currently attainable only with squeeze and low-pressure permanent mold casting processes. There are two primary semi-solid processing routes, (a) thixocasting and (b) rheocasting. In the thixocasting route, one starts from a non-dendritic solid precursor material that is specially prepared by a primary aluminum manufacturer, using continuous casting methods. Upon reheating this material into the mushy (a.k.a. "two-phase") zone, a thixotropic slurry is formed, which becomes the feed for the casting operation. In the rheocasting route (a.k.a. "slurry-on-demand" or "SoD"), one starts from the liquid state, and the thixotropic slurry is formed directly from the melt via careful thermal management of the system; the slurry is subsequently fed into the die cavity. Of these two routes, rheocasting is favored in that there is no premium added to the billet cost, and the scrap recycling issues are alleviated. The CRP (Trade Marked) is a process where the molten metal flows through a reactor prior to casting. The role of the reactor is to ensure that copious nucleation takes place and that the nuclei are well distributed throughout the system prior to entering the casting cavity. The CRP (Trade Marked) has been successfully applied in hyper-eutectic Al-Si alloys (i.e., 390 alloy) where two liquids of equal or different compositions and temperatures are mixed in the reactor and creating a SSM slurry. The process has been mostly used for hypo-eutectic Al-Si alloys (i.e., 356, 357, etc.) where a single melt passes through the reactor. In addition, the CRP (Trade Marked) was designed to be flexible for thixocasting or rheocasting applications as well as batch or continuous casting. Variable heat extraction rates can be obtained by controlling either the superheat of the melt, the temperature of the channel system, or the temperature of the reactor. This program had four main objectives all of which were focused on a mechanistic understanding of the process in order to be able to scale it up, to develop it into a robust process,and for SSM processing to be commercially used.

  15. Experimental superplastic characterization of advanced aluminum alloys

    E-Print Network [OSTI]

    Kopp, Christopher Carl

    2012-06-07T23:59:59.000Z

    of America Chairman of Advisory Committee: Dr. R. E. Goforth An investigation into the experimental superplastic characterization of advanced aluminum alloys consisted of the design and assembly of an experimental test facility for measuring the effects.... The experimental test apparatus designed and constructed is shown in Figure 2, with four major components assembled together to form the SPF testing system. The four components are the Instron 1137 Universal testing machine, Instron 3117 furnace and Instron...

  16. Dissolved aluminum in the Gulf of Mexico

    E-Print Network [OSTI]

    Myre, Peggy Lynne

    1990-01-01T23:59:59.000Z

    in areas of minimum sediment resuspension. With limited data available it appears that the boundary of the sediment/water interface does release dissolved Al, but kinetically Al should decrease with depth in the sediment during authigenesis. The Al... DISSOLVED ALUMINUM IN THE GULF OF MEXICO A Thesis by PEGGY LYNNE MYRE Submitted to the Office of Graduate Studies of Texas A6M University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE August 1990 Majo...

  17. Ignition of Aluminum Particles and Clouds

    SciTech Connect (OSTI)

    Kuhl, A L; Boiko, V M

    2010-04-07T23:59:59.000Z

    Here we review experimental data and models of the ignition of aluminum (Al) particles and clouds in explosion fields. The review considers: (i) ignition temperatures measured for single Al particles in torch experiments; (ii) thermal explosion models of the ignition of single Al particles; and (iii) the unsteady ignition Al particles clouds in reflected shock environments. These are used to develop an empirical ignition model appropriate for numerical simulations of Al particle combustion in shock dispersed fuel explosions.

  18. Constitutive modeling of the visco-plastic response of Hastelloy-X and aluminum alloy 8009

    SciTech Connect (OSTI)

    Rowley, M.A.; Thornton, E.A. [Univ. of Virginia, Charlottesville, VA (United States). Dept. of Mechanical and Aerospace Engineering

    1996-01-01T23:59:59.000Z

    The viscoplastic behavior of advanced, high temperature, metallic alloys is characterized using the Bodner Partom unified constitutive model. Material parameters for both Hastelloy-X and Aluminum alloy 8009 are obtained for this model. The Bodner-Partom constitutive model is summarized, and a detailed approach for determining the model parameters from experimental data is reviewed. Experimental methods for obtaining the mechanical test data are described. Bodner-Partom model parameters are determined from data obtained in uniaxial, isothermal, monotonic tension or compression tests and isothermal creep tests. Model predictions from the parameters determined are generated and compared to experimental data.

  19. A new discontinuously reinforced aluminum MMC: Al+AlB{sub 2} flakes

    SciTech Connect (OSTI)

    HALL,AARON C.; ECONOMY,J.

    2000-06-08T23:59:59.000Z

    Development of a novel metal matrix composite based on the Al-B alloy system has been undertaken. Preparation of this discontinuously reinforced material is based on the precipitation of high aspect ratio AlB{sub 2} from an Al-B alloy. This paper describes a number of efforts forced on preparing high volume fractions (> 30 v%) of AlB{sub 2} in aluminum. New insights into the behavior of the Al-B alloys system allowed this effort to be successful.

  20. Complex deoxidation equilibria of molten steels by titanium and manganese

    SciTech Connect (OSTI)

    Morita, K.; Morioka, Y.; Tsukihashi, F.; Sano, N. [Univ. of Tokyo (Japan). Dept. of Metallurgy

    1996-12-31T23:59:59.000Z

    The relationship between the equilibrium composition of Fe-Ti-Mn melts and that of coexisting oxides has been investigated by employing a cold crucible melting at 1,873 K. Using metal compositions and the Gibbs energies of formation of component oxides, iso-activity contours of FeO and MnO for the FeO-TiO{sub 1.5}-MnO melts at 1,873 K were evaluated. The optimal conditions for practical deoxidation processes with Ti-Mn alloys are discussed.