National Library of Energy BETA

Sample records for metal product manufacturing

  1. Method of manufacturing metallic products such as sheet by cold working and flash anealing

    DOE Patents [OSTI]

    Hajaligol, Mohammad R. (Midlothian, VA); Sikka, Vinod K. (Oak Ridge, TN)

    2001-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  2. Method of manufacturing metallic products such as sheet by cold working and flash annealing

    DOE Patents [OSTI]

    Hajaligol, Mohammad R. (Midlothian, VA); Sikka, Vinod K. (Oak Ridge, TN)

    2000-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  3. COMPOSITES AND MANUFACTURED PRODUCTS MANUFACTURING PARTICLEBOARD

    E-Print Network [OSTI]

    COMPOSITES AND MANUFACTURED PRODUCTS MANUFACTURING PARTICLEBOARD FROM EASTERN REDCEDAR SALl redcedar (Juniperus i~ir#jnirmrrL.) in a whole-tree chipping process to manufacture a commercial sin- gle foundtobecomparableto those of commercial particleboards manufactured from different species. Panel properties

  4. Manufacturing Metallic Parts with Designed Mesostructure

    E-Print Network [OSTI]

    material geometry: ­ Thin walls ­ Angled trusses ­ Small channels · What is our answer? ­ 3DP of metal? · Preliminary results - characteristic cellular material geometry: ­ Thin walls ­ Angled trusses ­ Small Cellular Material Manufacturing Stochastic Cellular Material Manufacturing (Hydro / Alcan / Combal Process

  5. Manufacturers Saving with Lost Foam Metal Casting | Department...

    Energy Savers [EERE]

    Metal casting was identified as one of the top 10 energy users in manufacturing. The technology represents a 20- to 25-percent reduction in production costs and uses 7 percent...

  6. Additive manufacturing of metallic tracks on

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing of metallic tracks on green ceramic/dielectrics Problem this technology (note: may require additional tooling/ set up time) · Rapid Prototyping & small scale manufacture microelectronics such as manufacture of LTCC ceramic/ Dielectric antenna and rapid PCB prototyping or repair

  7. Metal and Glass Manufacturers Reduce Costs by Increasing Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in Process Heating Systems Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in...

  8. Cellular Metals Manufacturing** By Haydn N. G. Wadley*

    E-Print Network [OSTI]

    Wadley, Haydn

    Cellular Metals Manufacturing** By Haydn N. G. Wadley* 1. Manufacturing Methods Overview As the engineering applications of cellular metals grows, many methods for their manufacture are being developed.[1 manufacturing methods. Those with high relative density, r/ rs >0.5 (where r is the cellular metals density

  9. Cost and Energy Consumption Optimization of Product Manufacture in a Flexible Manufacturing System

    E-Print Network [OSTI]

    Diaz, Nancy; Dornfeld, David

    2012-01-01

    Planning: The Design/Manufacture Interface, Butterworth-Optimization of Product Manufacture in a Flexibleplanning stage for product manufacture, i.e. machine tool

  10. Production of magnesium metal

    DOE Patents [OSTI]

    Blencoe, James G. (Harriman, TN) [Harriman, TN; Anovitz, Lawrence M. (Knoxville, TN) [Knoxville, TN; Palmer, Donald A. (Oliver Springs, TN) [Oliver Springs, TN; Beard, James S. (Martinsville, VA) [Martinsville, VA

    2010-02-23

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention further relates to a process for production of magnesium metal or a magnesium compound where an external source of carbon dioxide is not used in any of the reactions of the process. The invention also relates to the magnesium metal produced by the processes described herein.

  11. The Productivity Dilemma in Manufacturing 

    E-Print Network [OSTI]

    Byrer, T. G.

    1983-01-01

    to assist many segments of U.S. industry in determining the best route to improve their productivity. It is the intent of this paper to examine technical information development in the U.S., the forms in which it is available, the technology transfer dilemma...

  12. Metal Can and Bottle FabricationMetal Can and Bottle Fabrication ME 4210: Manufacturing Processes and Engineering

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Metal Can and Bottle FabricationMetal Can and Bottle Fabrication ver. 1 ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2009 1 #12;Metal CansMetal Cans ME 4210: Manufacturing and Engineering Prof. J.S. Colton © GIT 2009 3 #12;Metal Cans and BottlesMetal Cans and Bottles ME 4210

  13. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    International Chemnitz Manufacturing Colloquium Prof. R.mittels Sustainable Manufacturing - Greening Processes,Annals - Dornfeld, D. A and its Manufacturing University of

  14. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    reduction technology in manufacturing – A selective reviewD. , Sustainable Manufacturing – Greening Processes, SystemsStrategies for Green Manufacturing, Proceedings of the 4th

  15. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    reduction technology in manufacturing – A selective reviewContribution of Labor to Manufacturing Energy Use,” Proc. ofResearch in Sustainable Manufacturing,” Proc. of the ASME

  16. Manufacturers Saving with Lost Foam Metal Casting

    Office of Energy Efficiency and Renewable Energy (EERE)

    The technology represents a 20- to 25-percent reduction in production costs and uses 7 percent fewer materials than traditional processes.

  17. Energy Report: U.S. Wind Energy Production and Manufacturing...

    Energy Savers [EERE]

    Report: U.S. Wind Energy Production and Manufacturing Surges, Supporting Jobs and Diversifying U.S. Energy Economy Energy Report: U.S. Wind Energy Production and Manufacturing...

  18. Production of magnesium metal

    DOE Patents [OSTI]

    Blencoe, James G. (Harriman, TN); Anovitz, Lawrence M. (Knoxville, TN); Palmer, Donald A. (Oliver Springs, TN); Beard, James S. (Martinsville, VA)

    2012-04-10

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention also relates to the magnesium metal produced by the processes described herein.

  19. Alignment strategies for drug product process development and manufacturing

    E-Print Network [OSTI]

    Garvin, Christopher John

    2012-01-01

    The transfer of information between the drug product development and manufacturing organizations is fundamental to drug product commercialization. This information is used to characterize the product-process interaction ...

  20. Manufacturers of Noncompliant Products Agree to Civil Penalties...

    Energy Savers [EERE]

    Energy has settled civil penalty actions it initiated against nine companies for the manufacture and sale in the United States of products that fail to meet federal energy...

  1. Employment Forecasts for Ohio's Primary Metals Manufacturing and Administrative and Support Services Industries

    E-Print Network [OSTI]

    Illinois at Chicago, University of

    that are outperforming the industry average. Additional research shows that the industry is reactive to manufacturingEmployment Forecasts for Ohio's Primary Metals Manufacturing and Administrative and Support, the primary metals manufacturing industry (NAICS 331000) employment in Ohio is forecasted to decline by 21

  2. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    Precision Manufacturing, LCA, Machining, SustainabilityNOMENCLATURE API = CMOS = GWP = LCA = LCI = Mfg = MRR = RoHSLife Cycle Assessment (LCA). The following sections will

  3. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    Life Cycle Assessment, LCA, Green manufacturing, Leveraging,= Global warming potential LCA = Life Cycle Assessment LCI =Life Cycle Assessment (LCA). The following sections will

  4. Manufacturing industry challenges and responses to EU, California, and other product-targeted environmental regulations

    E-Print Network [OSTI]

    Kirschner, Michael

    2008-01-01

    PRELIMINARY DRAFT Manufacturing industry challenges andChemicals vs. Products Manufacturing industry’s purpose isindustry deals with manufacturing and other types of waste

  5. MIT SEMINAR SERIES IN MANUFACTURING AND PRODUCTIVITY

    E-Print Network [OSTI]

    Brock, David

    .M. Tuesday, November 15 _______________________________ Mechatronics in Samsung Electronics Today and Tomorrow Dr. Ji Oh Song Executive Vice President & General Manager Mechatronics & Manufacturing Technology Center Samsung Electronics Co., Ltd. Mechatronics refers to a multi-disciplinary engineering field

  6. Advanced Manufacturing Initiative Improves Turbine Blade Productivity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Awards 1.8 Million to Develop Wind Turbine Blades to Access Better Wind Resources and Reduce Costs President Obama Awards 2.3 Billion for New Clean-Tech Manufacturing Jobs...

  7. Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity

    SciTech Connect (OSTI)

    Selldorff, John; Atwell, Monte

    2014-09-23

    Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and practices, and technologies developed and manufactured in the U.S. enable greater competitiveness economy-wide.

  8. Introducing Energy Performances in Production Management: Towards Energy Efficient Manufacturing

    E-Print Network [OSTI]

    Boyer, Edmond

    Introducing Energy Performances in Production Management: Towards Energy Efficient Manufacturing.taisch}@polimi.it Abstract. Energy consumption is one of the main economic, environmental and societal issues. As stated by recent researches, manufacturing plays a major role in energy consumption. To react to this situation

  9. Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity

    ScienceCinema (OSTI)

    Selldorff, John; Atwell, Monte

    2014-12-03

    Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and practices, and technologies developed and manufactured in the U.S. enable greater competitiveness economy-wide.

  10. International photovoltaic products and manufacturers directory, 1995

    SciTech Connect (OSTI)

    Shepperd, L.W.

    1995-11-01

    This international directory of more than 500 photovoltaic-related manufacturers is intended to guide potential users of photovoltaics to sources for systems and their components. Two indexes help the user to locate firms and materials. A glossary describes equipment and terminology commonly used in the photovoltaic industry.

  11. Streamlining data management in drug product commercialization and manufacturing

    E-Print Network [OSTI]

    Anderson, Spencer C. (Spencer Clark)

    2014-01-01

    Effective execution and alignment of data management across development and manufacturing teams is essential for Amgen's Drug Product Technology group to realize its main goals of shortening the development timeline and ...

  12. Improving energy efficiency in a pharmaceutical manufacturing environment -- production facility

    E-Print Network [OSTI]

    Zhang, Endong, M. Eng. Massachusetts Institute of Technology

    2009-01-01

    The manufacturing plant of a pharmaceutical company in Singapore had low energy efficiency in both its office buildings and production facilities. Heating, Ventilation and Air-Conditioning (HVAC) system was identified to ...

  13. Rapid replenishment at a consumer product goods manufacturer

    E-Print Network [OSTI]

    Becker, Deborah Eugenia

    2007-01-01

    Increasing supply chain velocity has adverse consequences for consumer product goods manufacturers, but creates value and flexibility for retail stores. This thesis outlines a case study of a rapid replenishment pilot ...

  14. Quantifying Energy Savings from Lean Manufacturing Productivity Increases 

    E-Print Network [OSTI]

    Seryak, J.; Epstein, G.; D'Antonio, M.

    2006-01-01

    from Lean Manufacturing Productivity Increases John Seryak Gary Epstein Mark D’Antonio Engineer jseryak@ers-inc.com President gepstein@ers-inc.com Vice President mdantonio@ers-inc.com Energy & Resource Solutions, Inc. Haverhill, MA... ABSTRACT A number of energy efficiency programs seek a reduction in the energy intensity of manufacturing processes. However, promoting energy efficiency through productivity improvements is not a widely accepted practice. As such, accepted methods...

  15. STEP PRODUCT INFORMATION MODELS IN AGILE MANUFACTURING

    E-Print Network [OSTI]

    Nagi, Rakesh

    of converting product design data from Initial Graphic Exchange Specification (IGES) format into Standard to the development of the STandard for the Exchange of Product model data (STEP) standard (ISO 10303). STEP aims exchange, over the various phases of the product life cycle. Development of a new standard has introduced

  16. Industrial Assessment Centers - Small Manufacturers Reduce Energy & Increase Productivity

    SciTech Connect (OSTI)

    2015-11-06

    Since 1976, the Industrial Assessment Centers (IACs), administered by the US Department of Energy, have supported small and medium-sized American manufacturers to reduce energy use and increase their productivity and competitiveness. The 24 IACs, located at premier engineering universities around the country (see below), send faculty and engineering students to local small and medium-sized manufacturers to provide no-cost assessments of energy use, process performance and waste and water flows. Under the direction of experienced professors, IAC engineering students analyze the manufacturer’s facilities, energy bills and energy, waste and water systems, including compressed air, motors/pumps, lighting, process heat and steam. The IACs then follow up with written energy-saving and productivity improvement recommendations, with estimates of related costs and payback periods.

  17. COSTS MODELS IN DESIGN AND MANUFACTURING OF SAND CASTING PRODUCTS

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    COSTS MODELS IN DESIGN AND MANUFACTURING OF SAND CASTING PRODUCTS Nicolas PERRY Ass. Prof., IRCCy.Bernard@irccyn.ec-nantes.fr Abstract: In the early phases of the product life cycle, the costs controls became a major decision tool difficulties, we will present an approach using a concept of cost entity related to the design and realization

  18. Metallization of bacterial cellulose for electrical and electronic device manufacture

    DOE Patents [OSTI]

    Evans, Barbara R. (Oak Ridge, TN); O'Neill, Hugh M. (Knoxville, TN); Jansen, Valerie Malyvanh (Memphis, TN); Woodward, Jonathan (Knoxville, TN)

    2011-06-07

    A method for the deposition of metals in bacterial cellulose and for the employment of the metallized bacterial cellulose in the construction of fuel cells and other electronic devices is disclosed. The method for impregnating bacterial cellulose with a metal comprises placing a bacterial cellulose matrix in a solution of a metal salt such that the metal salt is reduced to metallic form and the metal precipitates in or on the matrix. The method for the construction of a fuel cell comprises placing a hydrated bacterial cellulose support structure in a solution of a metal salt such that the metal precipitates in or on the support structure, inserting contact wires into two pieces of the metal impregnated support structure, placing the two pieces of metal impregnated support structure on opposite sides of a layer of hydrated bacterial cellulose, and dehydrating the three layer structure to create a fuel cell.

  19. Metallization of bacterial cellulose for electrical and electronic device manufacture

    DOE Patents [OSTI]

    Evans, Barbara R. (Oak Ridge, TN) [Oak Ridge, TN; O'Neill, Hugh M. (Knoxville, TN) [Knoxville, TN; Jansen, Valerie Malyvanh (Memphis, TN) [Memphis, TN; Woodward, Jonathan (Knoxville, TN) [Knoxville, TN

    2010-09-28

    A method for the deposition of metals in bacterial cellulose and for the employment of the metallized bacterial cellulose in the construction of fuel cells and other electronic devices is disclosed. The method for impregnating bacterial cellulose with a metal comprises placing a bacterial cellulose matrix in a solution of a metal salt such that the metal salt is reduced to metallic form and the metal precipitates in or on the matrix. The method for the construction of a fuel cell comprises placing a hydrated bacterial cellulose support structure in a solution of a metal salt such that the metal precipitates in or on the support structure, inserting contact wires into two pieces of the metal impregnated support structure, placing the two pieces of metal impregnated support structure on opposite sides of a layer of hydrated bacterial cellulose, and dehydrating the three layer structure to create a fuel cell.

  20. Metals Production Requirements for Rapid Photovoltaics Deployment

    E-Print Network [OSTI]

    Kavlak, Goksin; Jaffe, Robert L; Trancik, Jessika E

    2015-01-01

    If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. In this paper, we quantify the effect of PV deployment levels on the scale of metals production. For example, we find that if cadmium telluride {copper indium gallium diselenide} PV accounts for more than 3% {10%} of electricity generation by 2030, the required growth rates for the production of indium and tellurium would exceed historically-observed production growth rates for a large set of metals. In contrast, even if crystalline silicon PV supplies all electricity in 2030, the required silicon production growth rate would fall within the historical range. More generally, this paper highlights possible constraints to the rate of scaling up metals production for some PV technologies, and outlines an approach to assessing projected metals growth requirements against an ensemble of past growth rates from across the metals production sector. The framework developed in this paper may be...

  1. Part 3. Products, Uses, Economics Using Eucalypts in Manufacturing1

    E-Print Network [OSTI]

    Part 3. Products, Uses, Economics Using Eucalypts in Manufacturing1 William A. Dost2 The eucalypts-eighth that of the softwood tracheids and with a poorer length to diameter ratio (only 40:1). In addition, other properties of the hardwoods make them more diffi cult to process. The eucalypts, in addition

  2. Optimizing Production Manufacturing using Reinforcement Learning Sridhar Mahadevan and Georgios Theocharous

    E-Print Network [OSTI]

    Mahadevan, Sridhar

    research fields. A desirable goal of a lean manufacturing system is to maximize demand, while keepingOptimizing Production Manufacturing using Reinforcement Learning Sridhar Mahadevan and Georgios its performance on optimizing manufacturing systems with that of stan­ dard heuristics used

  3. MANUFACTURING ENGINEERING Manufacturing engineering

    E-Print Network [OSTI]

    MANUFACTURING ENGINEERING Manufacturing engineering transforms raw materials, parts, and operations, following a well- organized plan for each activity. Manufacturing engineering involves designing assuring a competitive level of productivity. The manufacturing engineering curriculum at WSU focuses

  4. Economic manufacturing of bulk metallic glass compositions by microalloying

    DOE Patents [OSTI]

    Liu, Chain T.

    2003-05-13

    A method of making a bulk metallic glass composition includes the steps of:a. providing a starting material suitable for making a bulk metallic glass composition, for example, BAM-11; b. adding at least one impurity-mitigating dopant, for example, Pb, Si, B, Sn, P, to the starting material to form a doped starting material; and c. converting the doped starting material to a bulk metallic glass composition so that the impurity-mitigating dopant reacts with impurities in the starting material to neutralize deleterious effects of the impurities on the formation of the bulk metallic glass composition.

  5. Optimization of Design and Manufacturing Process of Metal Foam Filled Anti-Intrusion Bars

    SciTech Connect (OSTI)

    Villa, Andrea; Mussi, Valerio; Strano, Matteo

    2011-05-04

    The role of an anti-intrusion bar for automotive use is to absorb the kinetic energy of the colliding bodies that is partially converted into internal work of the bodies involved in the crash. The aim of this paper is to investigate the performances of a new kind of anti-intrusion bars for automotive use, filled with metallic foams. The reason for using a cellular material as a filler deals with its capacity to absorb energy during plastic deformation, while being lightweight. The study is the evolution of a previous paper presented by the authors at Esaform 2010 and will present new results and findings. It is conducted by evaluating some key technical issues of the manufacturing problem and by conducting experimental and numerical analyses. The evaluation of materials and shapes of the closed sections to be filled is made in the perspective of a car manufacturer (production costs, weight reduction, space availability in a car door, etc.). Experimentally, foams are produced starting from an industrial aluminium precursor with a TiH{sub 2} blowing agent. Bars are tested in three point bending, in order to evaluate their performances in terms of force-displacement response and other specific performance parameters. In order to understand the role of interface between the inner surface of the tube and the external surface of the foam, different kinds of interface are tested.

  6. A decomposition-based approach for the integration of product development and manufacturing system design

    E-Print Network [OSTI]

    Kim, Yong-Suk, 1975-

    2002-01-01

    Using a structured approach to understand the interaction between product design decisions and manufacturing system design is critical to reflect manufacturing system issues early in the product development process. Early ...

  7. Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing...

    Energy Savers [EERE]

    Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs August 6,...

  8. Production line design and system analysis for new product introduction in electronics manufacturing

    E-Print Network [OSTI]

    Phadnis, Vrushank S. (Vrushank Shripad)

    2013-01-01

    In this research, a system level analysis was performed on a one piece flow layout design for a factory manufacturing AC motor control drives. The requirement was to create a layout for a new product while integrating ...

  9. Manufacture of aromatic hydrocarbons from coal hydrogenation products

    SciTech Connect (OSTI)

    A.S. Maloletnev; M.A. Gyul'malieva [Institute for Fossil Fuels, Moscow (Russian Federation)

    2007-08-15

    The manufacture of aromatic hydrocarbons from coal distillates was experimentally studied. A flow chart for the production of benzene, ethylbenzene, toluene, and xylenes was designed, which comprised the hydrogen treatment of the total wide-cut (or preliminarily dephenolized) fraction with FBP 425{sup o}C; fractional distillation of the hydrotreated products into IBP-60, 60-180, 180-300, and 300-425{sup o}C fractions; the hydro-cracking of middle fractions for increasing the yield of gasoline fractions whenever necessary; the catalytic reform of the fractions with bp up to 180{sup o}C; and the extraction of aromatic hydrocarbons.

  10. Manufacture of Advanced Battery Metal Containers & Components | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges at theNavalSolar

  11. Manufacture of Advanced Battery Metal Containers & Components | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges at theNavalSolarof Energy 1 DOE

  12. LIFE CYCLE INVENTORY ANALYSIS IN THE PRODUCTION OF METALS USED IN PHOTOVOLTAICS.

    SciTech Connect (OSTI)

    FTHENAKIS,V.M.; KIM, H.C.; WANG, W.

    2007-03-30

    Material flows and emissions in all the stages of production of zinc, copper, aluminum, cadmium, indium, germanium, gallium, selenium, tellurium, and molybdenum were investigated. These metals are used selectively in the manufacture of solar cells, and emission and energy factors in their production are used in the Life Cycle Analysis (LCA) of photovoltaics. Significant changes have occurred in the production and associated emissions for these metals over the last 10 years, which are not described in the LCA databases. Furthermore, emission and energy factors for several of the by-products of the base metal production were lacking. This report aims in updating the life-cycle inventories associated with the production of the base metals (Zn, Cu, Al, Mo) and in defining the emission and energy allocations for the minor metals (Cd, In, Ge, Se, Te and Ga) used in photovoltaics.

  13. Hydrogen Production From Metal-Water Reactions

    E-Print Network [OSTI]

    Barthelat, Francois

    Hydrogen Production From Metal-Water Reactions Why Hydrogen Production? Hydrogen is a critical. Current methods of hydrogen storage in automobiles are either too bulky (large storage space for gas phase) or require a high input energy (cooling or pressurization systems for liquid hydrogen), making widespread use

  14. Metallization of bacterial cellulose for electrical and electronic device manufacture

    DOE Patents [OSTI]

    Evans, Barbara R.; O'Neill, Hugh M.; Jansen, Valerie Malyvanh; Woodward, Jonathan

    2006-01-17

    The employment of metallized bacterial cellulose in the construction of fuel cells and other electronic devices is disclosed. The fuel cell includes an electrolyte membrane comprising a membrane support structure comprising bacterial cellulose, an anode disposed on one side of the electrolyte membrane, and a cathode disposed on an opposite side of the electrolyte membrane. At least one of the anode and the cathode comprises an electrode support structure comprising bacterial cellulose, and a catalyst disposed in or on the electrode support structure.

  15. Manufacturing cell formation with production data using neural networks R. Sudhakara Pandian, S.S. Mahapatra *

    E-Print Network [OSTI]

    Rucci, Michele

    Manufacturing cell formation with production data using neural networks R. Sudhakara Pandian, S Exceptional elements a b s t r a c t Batch type production strategies need adoption of cellular manufacturing (CM) in order to improve oper- ational effectiveness by reducing manufacturing lead time and costs

  16. Additive Manufacturing/Diagnostics via the High Frequency Induction Heating of Metal Powders: The Determination of the Power Transfer Factor for Fine Metallic Spheres

    SciTech Connect (OSTI)

    Rios, Orlando; Radhakrishnan, Balasubramaniam; Caravias, George; Holcomb, Matthew

    2015-01-01

    Grid Logic Inc. is developing a method for sintering and melting fine metallic powders for additive manufacturing using spatially-compact, high-frequency magnetic fields called Micro-Induction Sintering (MIS). One of the challenges in advancing MIS technology for additive manufacturing is in understanding the power transfer to the particles in a powder bed. This knowledge is important to achieving efficient power transfer, control, and selective particle heating during the MIS process needed for commercialization of the technology. The project s work provided a rigorous physics-based model for induction heating of fine spherical particles as a function of frequency and particle size. This simulation improved upon Grid Logic s earlier models and provides guidance that will make the MIS technology more effective. The project model will be incorporated into Grid Logic s power control circuit of the MIS 3D printer product and its diagnostics technology to optimize the sintering process for part quality and energy efficiency.

  17. Production lead time reduction in a semiconductor capital equipment manufacturing plant through optimized testing protocols

    E-Print Network [OSTI]

    Bhadauria, Anubha Singh

    2014-01-01

    Processes at a semiconductor equipment manufacturing facility were studied with the goal to reduce the production lead time. Based on the principles of lean manufacturing, DMAIC methodology was used to guide the process. ...

  18. Productivity and system improvements in an organic photovoltaic panel manufacturing facility

    E-Print Network [OSTI]

    Chow, Jason (Jason Tsz Lok)

    2011-01-01

    The MIT Master of Engineering in Manufacturing team worked on productivity and operational improvement projects with Konarka Technologies, Inc., a world-leading organic photovoltaic panel manufacturing facility that is in ...

  19. Liquid Phase 3D Printing for Quickly Manufacturing Metal Objects with Low Melting Point Alloy Ink

    E-Print Network [OSTI]

    Wang, Lei

    2014-01-01

    Conventional 3D printings are generally time-consuming and printable metal inks are rather limited. From an alternative way, we proposed a liquid phase 3D printing for quickly making metal objects. Through introducing metal alloys whose melting point is slightly above room temperature as printing inks, several representative structures spanning from one, two and three dimension to more complex patterns were demonstrated to be quickly fabricated. Compared with the air cooling in a conventional 3D printing, the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating metal objects. This unique strategy also efficiently prevents the liquid metal inks from air oxidation which is hard to avoid otherwise in an ordinary 3D printing. Several key physical factors (like properties of the cooling fluid, injection speed and needle diameter, types and properties of the printing ink, etc.) were disclosed which would evidently affect the printing quality. In addit...

  20. 2010 Manufacturing Energy and Carbon Footprints: Definitions...

    Broader source: Energy.gov (indexed) [DOE]

    for the Manufacturing Energy and Carbon Footprints (MECS 2010) More Documents & Publications Cement (2010 MECS) Fabricated Metals (2010 MECS) Glass and Glass Products (2010 MECS)...

  1. The simulation and analysis of continuous single product manufacturing systems 

    E-Print Network [OSTI]

    Snyder, Theodore Robert

    1974-01-01

    -My y kkN-, j+Mk+My s I s AREA II Table 3. 4 Continued (I & i & F) (j=F+I) P. . = (I-Pm) 1J [i/M] (i-(M-1)k) 1 I Mk k-o N-k Nk-i+Mk ( ) 1 (1 k )Mk-i+Mk- z=N-i-My 28 Area II represents the probabil1ty of enough failures occurr1ng to cause a... OF SCIENCE May 1974 Major Subject: Industrial Eng1neeri ng THE SIMULATION AND ANALYSIS OF CONTINUOUS SINGLE PRODUCT MANUFACTURING SYSTEMS A Thesis by THEODORE ROBERT SNYDER Approved as to sty1e and content by: rma of Commi ttee ead o D artment em...

  2. Number of Large Energy User Manufacturing Facilities by Sector...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Petroleum and Coal Products Manufacturing Chemical Manufacturing & Plastics and Rubber Products Manufacturing Nonmetallic Mineral Product Manufacturing Primary...

  3. Process for production of a metal hydride

    DOE Patents [OSTI]

    Allen, Nathan Tait; Butterick, III, Robert; Chin, Arthur Achhing; Millar, Dean Michael; Molzahn, David Craig

    2014-08-12

    A process for production of a metal hydride compound MH.sub.x, wherein x is one or two and M is an alkali metal, Be or Mg. The process comprises combining a compound of formula (R.sup.1O).sub.xM with aluminum, hydrogen and at least one metal selected from among titanium, zirconium, hafnium, niobium, vanadium, tantalum and iron to produce a compound of formula MH.sub.x. R.sup.1 is phenyl or phenyl substituted by at least one alkyl or alkoxy group. A mole ratio of aluminum to (R.sup.1O).sub.xM is from 0.1:1 to 1:1. The catalyst is present at a level of at least 200 ppm based on weight of aluminum.

  4. ME 4171 Environmentally Conscious Design & Manufacturing (Bras) Assignment Aircraft Fuel Tank Production Pollution Prevention

    E-Print Network [OSTI]

    is ready to be shipped. a) Draw a process diagram for the fuel tank production. (10 points) b) CreateME 4171 ­ Environmentally Conscious Design & Manufacturing (Bras) Assignment ­ Aircraft Fuel Tank Production Pollution Prevention A local company manufactures a wide variety of fabric fuel tanks for use

  5. Liquid Phase 3D Printing for Quickly Manufacturing Metal Objects with Low Melting Point Alloy Ink

    E-Print Network [OSTI]

    Lei Wang; Jing Liu

    2014-02-25

    Conventional 3D printings are generally time-consuming and printable metal inks are rather limited. From an alternative way, we proposed a liquid phase 3D printing for quickly making metal objects. Through introducing metal alloys whose melting point is slightly above room temperature as printing inks, several representative structures spanning from one, two and three dimension to more complex patterns were demonstrated to be quickly fabricated. Compared with the air cooling in a conventional 3D printing, the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating metal objects. This unique strategy also efficiently prevents the liquid metal inks from air oxidation which is hard to avoid otherwise in an ordinary 3D printing. Several key physical factors (like properties of the cooling fluid, injection speed and needle diameter, types and properties of the printing ink, etc.) were disclosed which would evidently affect the printing quality. In addition, a basic route to make future liquid phase 3D printer incorporated with both syringe pump and needle arrays was also suggested. The liquid phase 3D printing method, which owns potential values not available in a conventional modality, opens an efficient way for quickly making metal objects in the coming time.

  6. A tool to estimate materials and manufacturing energy for a product

    E-Print Network [OSTI]

    Duque Ciceri, Natalia

    This study proposes an easy-to-use methodology to estimate the materials embodied energy and manufacturing energy for a product. The tool requires as input the product's Bill of Materials and the knowledge on how these ...

  7. Inert anode containing base metal and noble metal useful for the electrolytic production of aluminum

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA)

    2000-01-01

    An inert anode for production of metals such as aluminum is disclosed. The inert anode comprises a base metal selected from Cu and Ag, and at least one noble metal selected from Ag, Pd, Pt, Au, Rh, Ru, Ir and Os. The inert anode may optionally be formed of sintered particles having interior portions containing more base metal than noble metal and exterior portions containing more noble metal than base metal. In a preferred embodiment, the base metal comprises Cu, and the noble metal comprises Ag, Pd or a combination thereof.

  8. Waste minimization assessment for a manufacturer of iron castings and fabricated sheet metal parts

    SciTech Connect (OSTI)

    Fleischman, M.; Harris, J.J.; Handmaker, A.; Looby, G.P.

    1995-08-01

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. Waste Minimization Assessment Centers (WMACs) were established at selected universities and procedures were adapted from the EPA Waste Minimization Opportunity Assessment Manual. That document has been superseded by the Facility Pollution Prevention Guide. The WMAC team at the University of Louisville performed an assessment at a plant that manufactures iron castings and fabricated sheet metal parts. Foundry operations include mixing and mold formation, core making, metal pouring, shakeout, finishing, and painting. Cutting, shaping, and welding are the principal metal fabrication operations. The team`s report, detailing findings and recommendations indicated that paint-related wastes are generated in large quantities, and that significant waste reduction and cost savings could be realized by installing a dry powder coating system or by replacing conventional air spray paint guns with high-volume low-pressure spray guns. This research brief was developed by the principal investigators and EPA`s National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title available from University City Science Center.

  9. Economic Contributions of Florida's Agricultural, Natural Resource, Food and Kindred Product Manufacturing and

    E-Print Network [OSTI]

    Florida, University of

    Manufacturing and Distribution, and Service Industries in 20081 Alan W. Hodges and Mohammad Rahmani2 1 economic sectors for food and kindred product manufacturing, wholesale and retail distribution, input supplies, support services, and nature-based recreation/eco-tourism. In addition to farming, forestry

  10. Economic Contributions of Florida Agriculture, Natural Resources, Food and Kindred Product Manufacturing

    E-Print Network [OSTI]

    Florida, University of

    Manufacturing and Distribution, and Service Industries in 20061 Alan W. Hodges, Mohammad Rahmani, and W. David range of other economic sectors for food and kindred products manufacturing, wholesale and retail distribution, input suppliers, support services, and nature-based recreation. In addition to farms, forests

  11. Systematic Design of Modular Products at Telemechanique Daniel E. Whitney, Liaison Scientist, Manufacturing

    E-Print Network [OSTI]

    Whitney, Daniel

    , Manufacturing Summary Telemechanique designs, builds, sells, and uses internally a wide variety of automation business of providing computer- integrated manufacturing systems. They are generally highly engineered as well as the focus of my visit. Because the products it sells are used in automation systems that make

  12. On Production and Subcontracting Strategies for Manufacturers with Limited Capacity and Backlog-Dependent Demand

    E-Print Network [OSTI]

    Tan, Barli

    We study a manufacturing firm that builds a product to stock to meet a random demand. If there is a positive surplus of finished goods, the customers make their purchases without delay and leave. If there is a backlog, the ...

  13. Highlights of Industrial Energy Audits with Application in Paper Product Manufacturing 

    E-Print Network [OSTI]

    Hart, M. N.; Bond, S. K.

    1979-01-01

    Experience in executing comprehensive energy audits in varied industrial plants has resulted in a basic audit methodology and has revealed several interesting energy conservation opportunities applicable to paper products manufacturing. The most...

  14. A study of the manufacturing and product possibilities of a cork/polylactic acid compound

    E-Print Network [OSTI]

    Reed, Sarah BR

    2011-01-01

    A study of the manufacturing and product capabilities of a cork/polylactic acid compound was conducted. Fine granulated cork, 1mm in diameter, was compounded with Natureworks' IngeoTM3051D PLA and extruded into pellets. ...

  15. Strategic development of a manufacturing execution system (MES) for cold chain management using information product mapping

    E-Print Network [OSTI]

    Waldron, Todd Andrew

    2011-01-01

    The Vaccines & Diagnostics (V&D) division of Novartis recently developed a global automation strategy that highlights the need to implement a manufacturing execution system (MES). Benefits of an MES (electronic production ...

  16. OPPORTUNITIES FOR HORIZONTAL DIVERSIFICATION IN MANUFACTURING VALUE-ADDED WOOD PRODUCTS

    E-Print Network [OSTI]

    Wu, Qinglin

    OPPORTUNITIES FOR HORIZONTAL DIVERSIFICATION IN MANUFACTURING VALUE-ADDED WOOD PRODUCTS Working Post Doctoral Researcher Wood Products Processing Richard Vlosky Assistant Professor Forest Products Marketing February 7, 1996 #12;2 ABSTRACT A study of equipment usage in the Louisiana secondary wood

  17. Process for improving metal production in steelmaking processes

    SciTech Connect (OSTI)

    Pal, Uday B. (Malden, MA); Gazula, Gopala K. M. (Somerville, MA); Hasham, Ali (Karachi, PK)

    1996-01-01

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

  18. Process for improving metal production in steelmaking processes

    DOE Patents [OSTI]

    Pal, U.B.; Gazula, G.K.M.; Hasham, A.

    1996-06-18

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements. 6 figs.

  19. MaDE students will learn all aspects of product realization from product design to manufacturing technologies and operations. Through hands-on experience, the program will provide students with the ability to integrate various design and manufacturing pro

    E-Print Network [OSTI]

    Bustamante, Fabián E.

    prototyping technology into mainstream manufacturing processes 3. Training a workforce to use lean designMaDE students will learn all aspects of product realization from product design to manufacturing to integrate various design and manufacturing processes into an effective system. Information Technology HOW

  20. Manufacturers of Noncompliant Products Agree to Civil Penalties to Resolve

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges at theNavalSolarof Energy

  1. Manufacturing realisms : product placement in the Hollywood film

    E-Print Network [OSTI]

    Wong, Winnie Won Yin, 1978-

    2002-01-01

    Through an examination of filmic portrayals of the trademarked product as a signifier of real ownerships and meanings of commodities, this paper is concerned with the conjunction of aesthetic and economic issues of the ...

  2. Graphene as a manufactured product : a look forward

    E-Print Network [OSTI]

    Frost, Stephen T

    2013-01-01

    Graphene's unique electrical and mechanical properties have brought it into the spotlight in recent years. With the number of patents increasing rapidly every year, production of the material is becoming more and more ...

  3. Apparatus and method for the electrolytic production of metals

    DOE Patents [OSTI]

    Sadoway, Donald R. (Belmont, MA)

    1991-01-01

    Improved electrolytic cells and methods for producing metals by electrolytic reduction of a compound dissolved in a molten electrolyte are disclosed. In the improved cells and methods, a protective surface layer is formed upon at least one electrode in the electrolytic reduction cell and, optionally, upon the lining of the cell. This protective surface layer comprises a material that, at the operating conditions of the cell: (a) is not substantially reduced by the metal product; (b) is not substantially reactive with the cell electrolyte to form materials that are reactive with the metal product; and, (c) has an electrochemical potential that is more electronegative than that of the compound undergoing electrolysis to produce the metal product of the cell. The protective surface layer can be formed upon an electrode metal layer comprising a material, the oxide of which also satisfies the protective layer selection criteria. The protective layer material can also be used on the surface of a cell lining.

  4. Costs Models in Design and Manufacturing of Sand Casting Products

    E-Print Network [OSTI]

    Perry, Nicolas; Bernard, Alain

    2010-01-01

    In the early phases of the product life cycle, the costs controls became a major decision tool in the competitiveness of the companies due to the world competition. After defining the problems related to this control difficulties, we will present an approach using a concept of cost entity related to the design and realization activities of the product. We will try to apply this approach to the fields of the sand casting foundry. This work will highlight the enterprise modelling difficulties (limits of a global cost modelling) and some specifics limitations of the tool used for this development. Finally we will discuss on the limits of a generic approach.

  5. Costs Models in Design and Manufacturing of Sand Casting Products

    E-Print Network [OSTI]

    Nicolas Perry; Magali Mauchand; Alain Bernard

    2010-11-26

    In the early phases of the product life cycle, the costs controls became a major decision tool in the competitiveness of the companies due to the world competition. After defining the problems related to this control difficulties, we will present an approach using a concept of cost entity related to the design and realization activities of the product. We will try to apply this approach to the fields of the sand casting foundry. This work will highlight the enterprise modelling difficulties (limits of a global cost modelling) and some specifics limitations of the tool used for this development. Finally we will discuss on the limits of a generic approach.

  6. Industrialization and manufacturing steps within the Global Product Lifecycle context

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    lead-times, reduction of time to market, reduction of costs, mass customization demands, more complex steps within the Product Life cycle Management (PLM) context. Initially, PLM was focused almost Systems. New Challenges, New Approaches Springer (Ed.) (2012) 400-408" DOI : 10

  7. Growth in metals production for rapid photovoltaics deployment

    E-Print Network [OSTI]

    Kavlak, Goksin

    If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. We quantify the effect of PV deployment levels on the scale of annual metals production. If a ...

  8. Viable System Model approach for holonic product-driven manufacturing systems

    E-Print Network [OSTI]

    Boyer, Edmond

    Control Systems (PDCS) dealing with production planning and control. The framework is based on Viable for PDCS. An application for a Manu- facturing Planning and Control System (MPCS) is proposed. Different, manufacturing planning and control 1 Introduction The economic context including globalization and free

  9. For cermet inert anode containing oxide and metal phases useful for the electrolytic production of metals

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Douglas A. (Murrysville, PA)

    2002-01-01

    A cermet inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode comprises a ceramic phase including an oxide of Ni, Fe and M, where M is at least one metal selected from Zn, Co, Al, Li, Cu, Ti, V, Cr, Zr, Nb, Ta, W, Mo, Hf and rare earths, preferably Zn and/or Co. Preferred ceramic compositions comprise Fe.sub.2 O.sub.3, NiO and ZnO or CoO. The cermet inert anode also comprises a metal phase such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. A preferred metal phase comprises Cu and Ag. The cermet inert anodes may be used in electrolytic reduction cells for the production of commercial purity aluminum as well as other metals.

  10. Metallic Membrane Materials Development for Hydrogen Production...

    Office of Scientific and Technical Information (OSTI)

    PRODUCTION; GREENHOUSE GASES The goals of Office of Clean Coal are: (1) Improved energy security; (2) Reduced green house gas emissions; (3) High tech job creation; and...

  11. Design of a demand driven multi-item-multi-stage manufacturing system : production scheduling, WIP control and Kanban implementation

    E-Print Network [OSTI]

    Zhou, Xiaoyu, M. Eng Massachusetts Institute of Technology

    2009-01-01

    The project is conducted in a multi-item-multi-stage manufacturing system with high volume products. The objectives are to optimize the inventory structure and improve production scheduling process. The stock building plan ...

  12. Metal salen catalyzed production of polytrimethylene carbonate 

    E-Print Network [OSTI]

    Ganguly, Poulomi

    2009-06-02

    Over the past decade the focus of our group has been production of polycarbonates through environmentally friendly routes. Continuing with this tradition, one such route is the ring opening polymerization of cyclic carbonates. ...

  13. Metallic Membrane Materials Development for Hydrogen Production...

    Office of Scientific and Technical Information (OSTI)

    Production from Coal Derived Syngas The goals of Office of Clean Coal are: (1) Improved energy security; (2) Reduced green house gas emissions; (3) High tech job creation; and...

  14. Assessment of Lean and Green Strategies by Simulation of Manufacturing Systems in Discrete Production Environments

    E-Print Network [OSTI]

    Diaz-Elsayed, Nancy; Jondral, Annabel; Greinacher, Sebastian; Dornfeld, David; Lanza, Gisela

    2013-01-01

    of implementing lean and green manufacturing strategies onapplying lean methods in manufacturing, i.e. , illustratingof lean and green practices in a manufacturing facility can

  15. Impact of the manufacturing phase on the life cycle of machined products

    E-Print Network [OSTI]

    Diaz, Nancy; Helu, Moneer; Ninomiya, Kevin; Dornfeld, David

    2012-01-01

    Tool Use in Various Manufacturing Environments, IEEE Intl.in Support of Sustainable Manufacturing, Proceedings of theBased Sustainable Manufacturing System Design, in:

  16. Process for continuous production of metallic uranium and uranium alloys

    DOE Patents [OSTI]

    Hayden, H.W. Jr.; Horton, J.A.; Elliott, G.R.B.

    1995-06-06

    A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO{sub 3}), or any other substantially stable uranium oxide, to form the uranium dioxide (UO{sub 2}). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl{sub 4}), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation. 4 figs.

  17. Process for continuous production of metallic uranium and uranium alloys

    DOE Patents [OSTI]

    Hayden, Jr., Howard W. (Oakridge, TN); Horton, James A. (Livermore, CA); Elliott, Guy R. B. (Los Alamos, NM)

    1995-01-01

    A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO.sub.3), or any other substantially stable uranium oxide, to form the uranium dioxide (UO.sub.2). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl.sub.4), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation.

  18. Lost Opportunities in Industrial Energy Efficiency: New Production Lean Manufacturing and Lean Energy 

    E-Print Network [OSTI]

    Seryak, J.; Epstein, G.; D'Antonio, M.

    2006-01-01

    POTENTIAL IN THE MANUFACTURING SECTOR Energy efficiency programs often target projects in new and existing facilities. These programs are typically categorized into “Retrofit” and “New Construction” programs. Retrofit programs target existing... and the Department of Energy’s Industrial Assessment Center (IAC) programs (Seryak, et al., 2006). Other programs, such as the NSTAR Eco-Efficiency assessments and NYSERDA Flextech assessments allow the evaluation of productivity measures (Epstein, et al., 2003...

  19. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOE Patents [OSTI]

    Weeks, Jr., Joseph K. (Salt Lake City, UT); Gensse, Chantal (Salt Lake City, UT)

    1993-01-01

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials.

  20. Roll-To-Roll Process for Transparent Metal Electrodes in OLED Manufacturing

    SciTech Connect (OSTI)

    Slafer, W. Dennis

    2010-06-02

    This program will develop and demonstrate a new manufacturing technology that can help to improve the efficiency and reduce the cost of producing the next generation solid-state lighting (OLEDs)for a broad range of commercial applications. This will not only improve US competitiveness in the manufacturing sector but will also result in a positive impact in meeting the Department of Energy’s goal of developing high efficiency lighting while reducing the environmental impact.

  1. Bolt Manufacture: Process Selection

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Bolt Manufacture: Process Selection ver. 1 ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 1 #12;How would you make a bolt? ME 6222: Manufacturing Processes and Systems Prof. J: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 3 #12;Possible Manufacturing Methodsg for Metal

  2. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    SciTech Connect (OSTI)

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  3. Energy Saving Method of Manufacturing Ceramic Products from Fiber Glass Waste

    SciTech Connect (OSTI)

    Michael J. Haun

    2005-07-15

    The U.S. fiber glass industry disposes of more than 260,000 tons of industrial fiber glass waste in landfills annually. New technology is needed to reprocess this industrial waste into useful products. A low-cost energy-saving method of manufacturing ceramic tile from fiber glass waste was developed. The technology is based on sintering fiber glass waste at 700-900 degrees C to produce products which traditionally require firing temperatures of >1200 degrees C, or glass-melting temperatures >1500 degrees C. The process also eliminates other energy intensive processing steps, including mining and transportation of raw materials, spray-drying to produce granulated powder, drying pressed tile, and glazing. The technology completely transforms fiber glass waste into a dense ceramic product, so that all future environmental problems in the handling and disposal of the fibers is eliminated. The processing steps were developed and optimized to produce glossy and matte surface finishes for wall and floor tile applications. High-quality prototype tile samples were processed for demonstration and tile standards testing. A Market Assessment confirmed the market potential for tile products produced by the technology. Manufacturing equipment trials were successfully conducted for each step of the process. An industrial demonstration plant was designed, including equipment and operating cost analysis. A fiber glass manufacturer was selected as an industrial partner to commercialize the technology. A technology development and licensing agreement was completed with the industrial partner. Haun labs will continue working to transfer the technology and assist the industrial partner with commercialization beyond the DOE project.

  4. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOE Patents [OSTI]

    Weeks, J.K. Jr.; Gensse, C.

    1993-09-14

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

  5. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  6. MANUFACTURING Manufacturing and Biomanufacturing

    E-Print Network [OSTI]

    Magee, Joseph W.

    process improvements to manufacturing. In addition, the critical national need area of Manufacturing hasMANUFACTURING Manufacturing and Biomanufacturing: Materials Advances and Critical Processes NATIONAL NEED The proposed topics within "Manufacturing and Biomanufacturing: Materials Advances

  7. Productivity genefits from new energy technology: A case study of a paint manufacturing company

    SciTech Connect (OSTI)

    Raghunathan, P.; Capehart, B.L.

    1997-06-01

    In many cases, implementing new energy efficiency technologies not only helps facilities reduce their energy costs, but it also creates greater profits by increasing productivity. These added benefits from productivity improvements can sometimes be greater than the energy cost savings, and can result in an attractive overall payback period for implementing the new technology. This paper presents a case study of productivity improvement at a paint manufacturing company as a result of implementing new energy efficiency technology. During an industrial energy assessment, it was noted that the company had experienced frequent failures of motor belts and sheaves on five paint mixers resulting in significant replacement costs and labor costs. In addition, a bigger loss was being suffered due to lost potential profit associated with the frequent work stoppages. The IAC recommendation was to install motor soft starters (also known as motor voltage controllers) on the five mixing machines. Installation of soft starters would have the following benefits: lower energy costs, lower replacement costs for transmission components, lower labor costs, and higher production levels and increased profits. The total annual benefits were estimated at $122,659, of which the benefits from increased productivity were nearly $67,000. The overall simple payback period for installing the soft starters was less than 2 months.

  8. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  9. KEITH SCHAEFER brings more than 25 years of leadership experience to his position of Chairman, City Paper Box, an international manufacturer of paper products serving the food service industry. Throughout his career, he has held a

    E-Print Network [OSTI]

    Sibille, Etienne

    Paper Box, an international manufacturer of paper products serving the food service industry. Throughout

  10. Manufacturing of Profiles for Lightweight Structures

    SciTech Connect (OSTI)

    Chatti, Sami; Kleiner, Matthias

    2007-04-07

    The paper shows some investigation results about the production of straight and curved lightweight profiles for lightweight structures and presents their benefits as well as their manufacturing potential for present and future lightweight construction. A strong emphasis is placed on the manufacturing of straight and bent profiles by means of sheet metal bending of innovative products, such as tailor rolled blanks and tailored tubes, and the manufacturing of straight and curved profiles by the innovative procedures curved profile extrusion and composite extrusion, developed at the Institute of Forming Technology and Lightweight Construction (IUL) of the University of Dortmund.

  11. Posted 10/18/11 MANUFACTURING ENGINEER

    E-Print Network [OSTI]

    Heller, Barbara

    manufacturing processes in our Metal Fabrication and Assembly departments. Additional responsibilities includePosted 10/18/11 MANUFACTURING ENGINEER Kenall Manufacturing Gurnee, IL Kenall, a leading manufacturer of advanced lighting solutions for specialized environments, has exceptional opportunities

  12. Amorphous semiconducting and conducting transparent metal oxide thin films and production thereof

    DOE Patents [OSTI]

    Perkins, John (Boulder, CO); Van Hest, Marinus Franciscus Antonius Maria (Lakewood, CO); Ginley, David (Evergreen, CO); Taylor, Matthew (Golden, CO); Neuman, George A. (Holland, MI); Luten, Henry A. (Holland, MI); Forgette, Jeffrey A. (Hudsonville, MI); Anderson, John S. (Holland, MI)

    2010-07-13

    Metal oxide thin films and production thereof are disclosed. An exemplary method of producing a metal oxide thin film may comprise introducing at least two metallic elements and oxygen into a process chamber to form a metal oxide. The method may also comprise depositing the metal oxide on a substrate in the process chamber. The method may also comprise simultaneously controlling a ratio of the at least two metallic elements and a stoichiometry of the oxygen during deposition. Exemplary amorphous metal oxide thin films produced according to the methods herein may exhibit highly transparent properties, highly conductive properties, and/or other opto-electronic properties.

  13. Electrolytic production of metals using a resistant anode

    DOE Patents [OSTI]

    Tarcy, G.P.; Gavasto, T.M.; Ray, S.P.

    1986-11-04

    An electrolytic process is described comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO[sub 2] and/or Cu[sub 2]O. 2 figs.

  14. Capacity analysis, cycle time optimization, and supply chain strategy in multi-product biopharmaceutical manufacturing operations

    E-Print Network [OSTI]

    Fetcho-Phillips, Kacey L. (Kacey Lynn)

    2011-01-01

    Application of system optimization theory, supply chain principles, and capacity modeling are increasingly valuable tools for use in pharmaceutical manufacturing facilities. The dynamics of the pharmaceutical industry - ...

  15. Effects of trace metals on diatom export products from the euphotic zone and significance for biogeochemical cycles

    E-Print Network [OSTI]

    Richter, Daniel J.

    Geological considerations: export products of interest . . 4of production and particulate export in the surface ocean.of trace metals on diatom export products from the euphotic

  16. Survey of US Department of Defense Manufacturing Technology Program activities applicable to civilian manufacturing industries. Final report

    SciTech Connect (OSTI)

    Azimi, S.A.; Conrad, J.L.; Reed, J.E.

    1985-03-01

    Intent of the survey was to identify and characterize activities potentially applicable to improving energy efficiency and overall productivity in the civilian manufacturing industries. The civilian industries emphasized were the general manufacturing industries (including fabricated metals, glass, machinery, paper, plastic, textile, and transportation equipment manufacturing) and the primary metals industries (including primary aluminum, copper, steel, and zinc production). The principal steps in the survey were to: develop overview taxonomies of the general manufacturing and primary metals industries as well as specific industry taxonomies; identify needs and opportunities for improving process energy efficiency and productivity in the industries included; identify federal programs, capabilities, and special technical expertise that might be relevant to industry's needs and opportunities; contact federal laboratories/facilities, through visits and other forms of inquiry; prepare formatted profiles (descriptions) potentially applicable work efforts; review findings with industry; and compile and evaluate industry responses.

  17. Dialing in color with rare earth metals: facile photoluminescent production of true white light

    E-Print Network [OSTI]

    Tew, Gregory N.

    Dialing in color with rare earth metals: facile photoluminescent production of true white light of lanthanide ions which is the focus of this report. Rare earth metal complexes have relatively good Combining polymeric architectures with metal ions produces hybrid materials with extremely rich properties

  18. (Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon alloys and metal produced in the United States in 2011

    E-Print Network [OSTI]

    and aluminum alloys and the chemical industry. The semiconductor and solar industries, which manufacture chips%; and other, 4%. Silicon metal: Brazil, 39%; South Africa, 22%; Canada, 13%; Australia, 10%; and other, 16 secondary aluminum production--the primary materials source for aluminum-silicon alloys--was projected

  19. Metal-doped single-walled carbon nanotubes and production thereof

    DOE Patents [OSTI]

    Dillon, Anne C.; Heben, Michael J.; Gennett, Thomas; Parilla, Philip A.

    2007-01-09

    Metal-doped single-walled carbon nanotubes and production thereof. The metal-doped single-walled carbon nanotubes may be produced according to one embodiment of the invention by combining single-walled carbon nanotube precursor material and metal in a solution, and mixing the solution to incorporate at least a portion of the metal with the single-walled carbon nanotube precursor material. Other embodiments may comprise sputter deposition, evaporation, and other mixing techniques.

  20. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    shape part, e.g. , additive manufacturing, Transactions offace operations. Additive manufacturing of metal componentsenvironmen- tal merits of additive manufacturing relative to

  1. Between the Low Road and the High Road: Logics of Valorization and Regimes of Lean Production in US Manufacturing

    E-Print Network [OSTI]

    Vidal, Matt

    2012-01-01

    a detailed package of lean manufacturing practices; and apractice: a package of lean manufacturing practices for22 had adopted lean manufacturing. As I will show in detail

  2. Between the Low Road and the High Road: Logics of Valorization and Regimes of Lean Production in US Manufacturing

    E-Print Network [OSTI]

    Vidal, Matt

    2012-01-01

    Line in Contemporary Manufacturing: The Workplace Experience278. Vidal, Matt 2007b "Manufacturing Empowerment? 'EmployeeFrench and German Car Manufacturing Industry". Organization

  3. Production and characterization of carbamazepine nanocrystals by electrospraying for continuous pharmaceutical manufacturing

    E-Print Network [OSTI]

    Wang, Mao

    In this paper, an electrospray technique followed by annealing at high temperatures was developed to produce nanocrystals of carbamazepine (CBZ), a poorly water-soluble drug, for continuous pharmaceutical manufacturing ...

  4. A practical application of simulation for production planning in a flexible pharmaceutical manufacturing environment

    E-Print Network [OSTI]

    Wilson, Christopher J. (Christopher James)

    2014-01-01

    In pursuit of Novartis Pharmaceutical's vision to "Make Quality Medicine-On Time, Every Time" Novartis Ringaskiddy Limited (NRL), is pursuing Class A Manufacturing (MRP II) certification. Achieving Class A certification ...

  5. Customized digital manufacturing : concept to construction methods across varying product scales

    E-Print Network [OSTI]

    Botha, Marcel

    2006-01-01

    Architectural design and construction is rapidly changing through the extensive adoption of digital design, manufacture and assembly tools. Customized assemblies are paired and recombined to create unique spatial enclosures. ...

  6. Introduction of a method for presenting health-based impacts of the emission from products, based on emission measurements of materials used in manufacturing of the products

    SciTech Connect (OSTI)

    Jørgensen, Rikke Bramming

    2013-11-15

    A method for presenting the health impact of emissions from furniture is introduced, which could be used in the context of environmental product declarations. The health impact is described by the negative indoor air quality potential, the carcinogenic potential, the mutagenic and reprotoxic potential, the allergenic potential, and the toxicological potential. An experimental study of emissions from four pieces of furniture is performed by testing both the materials used for production of the furniture and the complete piece of furniture, in order to compare the results gained by adding emissions of material with results gained from testing the finished piece of furniture. Calculating the emission from a product based on the emission from materials used in the manufacture of the product is a new idea. The relation between calculated results and measured results from the same products differ between the four pieces of furniture tested. Large differences between measured and calculated values are seen for leather products. More knowledge is needed to understand why these differences arise. Testing materials allows us to compare different suppliers of the same material. Four different foams and three different timber materials are tested, and the results vary between materials of the same type. If the manufacturer possesses this type of knowledge of the materials from the subcontractors it could be used as a selection criterion according to production of low emission products. -- Highlights: • A method for presenting health impact of emissions is introduced. • An experimental study of emissions from four pieces of furniture is performed. • Health impact is calculated based on sum of contribution from the materials used. • Calculated health impact is compared to health impact of the manufactured product. • The results show that health impact could be useful in product development and for presentation in EPDs.

  7. Leveraging Manufacturing for a Sustainable Future

    E-Print Network [OSTI]

    Dornfeld, David

    2011-01-01

    for Implementing Green Manufacturing”, NAMRI Trans. , 35,issue is whether or not manufacturing can rightfully claimreal products through manufacturing. So, for sure, the role

  8. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Smart Manufacturing Achieving Transformational Energy Productivity Gains Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy...

  9. UBC Social, Ecological Economic Development Studies (SEEDS) Student Report Alezo Enterprises Inc.: Manufacturer of Wood Products from Small Diameter Douglas Fir Logs

    E-Print Network [OSTI]

    Forest, will minimize costs of shipping raw materials. Staffing requirements are minimal during the first.: Manufacturer of Wood Products from Small Diameter Douglas Fir Logs Terri Anderson, Dianna Embleton, Alfred Lee Inc. has been created by five successful and interested graduates, with the purpose of manufacturing

  10. Team 1: Additive Metal Processing for the Production

    E-Print Network [OSTI]

    Alpay, S. Pamir

    that were manufactured by DMLS at Linear Mold & Engineering. These samples were produced by an EOS M280 using DMLS by Linear Mold & Engineering. The samples were produced to a final precipitation hardened MATERIALSSCIENCE&ENGINEERING #12;109 Team 2: Salt Penetrometry for Design of Reduced Defect Filters Sponsored by

  11. Production and inventory control of a multi-item multi-stage manufacturing system : simulation modeling, capacitated shipment planning and Kanban design

    E-Print Network [OSTI]

    Rizvi, Syed Zia Abbas

    2009-01-01

    The project work presented in this thesis has proposed solutions related to the control of production and work-in-process inventory in a multi-item multi-stage manufacturing system. A suitable base-stock inventory control ...

  12. Application of emulsifiers in the manufacture of cast boosters and related products

    SciTech Connect (OSTI)

    Joginadham, C.; Shankar, P.S.; Gupta, A.N.

    1996-12-01

    Cast boosters made with pentaerythritol tetranitrate (PETN) and trinitro toluene (TNT) give high velocities of detonation and are sensitive to initiation even under high pressures. However, the manufacture of the same involves heating of TNT to its melting temperature and mixing of dry PETN in it. In the present work, wet PETN, TNT and water soluble nitrate salts were used for the manufacture of the boosters. The nitrate salt solution formed with the excess water available in wet PETN was emulsified with the aid of emulsifiers. The velocities of detonation of boosters with various percentages of water were determined. The data of explosive characters of these boosters were compared with normal pentolite cast boosters.

  13. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industries in the Paper Manufacturing subsector make pulp, paper, or converted paper products. The manufacturing of these products is grouped together because they...

  14. International Crystal Manufacturing

    E-Print Network [OSTI]

    Berns, Hans-Gerd

    International Crystal Manufacturing CRYSTAL OSCILLATOR AND FILTER PRODUCTS International Crystal Manufacturing, Inc. P.O. Box 26330 · Oklahoma City, OK 73126-0330 · Phone (405) 236-3741 Fax (405) 235@icmfg.com #12;2 International Crystal Manufacturing, Inc. P.O. Box 26330 · Oklahoma City, OK 73126-0330 · Phone

  15. Production, Manufacturing and Logistics Using real time information for effective dynamic scheduling

    E-Print Network [OSTI]

    Grossmann, Ignacio E.

    In many production processes real time information may be obtained from process control computers of the revised schedule against the production disturbance which results from changing the planned schedule. We into scheduling the complex production processes of steel continuous caster planning. Ó 2002 Elsevier Science B

  16. Process for manufacture of inertial confinement fusion targets and resulting product

    DOE Patents [OSTI]

    Masnari, Nino A. (Ann Arbor, MI); Rensel, Walter B. (Ann Arbor, MI); Robinson, Merrill G. (Ann Arbor, MI); Solomon, David E. (Ann Arbor, MI); Wise, Kensall D. (Ann Arbor, MI); Wuttke, Gilbert H. (Ypsilanti Township, Washtenaw County, MI)

    1982-01-01

    An ICF target comprising a spherical pellet of fusion fuel surrounded by a concentric shell; and a process for manufacturing the same which includes the steps of forming hemispheric shells of a silicon or other substrate material, adhering the shell segments to each other with a fuel pellet contained concentrically therein, then separating the individual targets from the parent substrate. Formation of hemispheric cavities by deposition or coating of a mold substrate is also described. Coatings or membranes may also be applied to the interior of the hemispheric segments prior to joining.

  17. Production of crystalline refractory metal oxides containing colloidal metal precipitates and useful as solar-effective absorbers

    DOE Patents [OSTI]

    Narayan, Jagdish (Knoxville, TN); Chen, Yok (Oak Ridge, TN)

    1983-01-01

    This invention is a new process for producing refractory crystalline oxides having improved or unusual properties. The process comprises the steps of forming a doped-metal crystal of the oxide; exposing the doped crystal in a bomb to a reducing atmosphere at superatmospheric pressure and a temperature effecting precipitation of the dopant metal in the crystal lattice of the oxide but insufficient to effect net diffusion of the metal out of the lattice; and then cooling the crystal. Preferably, the cooling step is effected by quenching. The process forms colloidal precipitates of the metal in the oxide lattice. The process may be used, for example, to produce thermally stable black MgO crystalline bodies containing magnetic colloidal precipitates consisting of about 99% Ni. The Ni-containing bodies are solar-selective absorbers, having a room-temperature absorptivity of about 0.96 over virtually all of the solar-energy spectrum and exhibiting an absorption edge in the region of 2 .mu.m. The process parameters can be varied to control the average size of the precipitates. The process can produce a black MgO crystalline body containing colloidal Ni precipitates, some of which have the face-centered-cubic structure and others of which have the body-centered cubic structure. The products of the process are metal-precipitate-containing refractory crystalline oxides which have improved or unique optical, mechanical, magnetic, and/or electronic properties.

  18. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  19. Advanced Materials Manufacturing | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Materials Manufacturing New materials drive the development of innovative products. Building upon a rich history in materials science, ORNL is discovering and developing...

  20. Papyrus Manufacture

    E-Print Network [OSTI]

    Leach, Bridget

    2009-01-01

    British Museum, London. Papyrus Manufacture, Leach, UEE 2009AINES Short Citation: Leach 2009, Papyrus Manufacture. UEE.Bridget, 2009, Papyrus Manufacture. In Willeke Wendrich (

  1. In situ production of ceramic reinforcement in metallic parts by thermal degradation of organometallics

    SciTech Connect (OSTI)

    Shivkumar, S.; Cournoyer, J.; Makhlouf, M. )

    1993-08-15

    The ability to enhance the physical and mechanical properties of metallic components by particulate ceramic reinforcement is well documented. Several methods have been used to incorporate the ceramic particles in the metallic matrix. These methods can be classified into three groups based on the physical state of the metallic phase during processing: (1) liquid phase methods, (2) solid state methods and (3) semi-solid state methods. Liquid phase methods have generated considerable interest because they offer the most economical route for the production of near-net-shape components. In order to realize the full benefits of the ceramic reinforcement, it is imperative that the interfacial bond strength between the ceramic and the metal be maximized. This interfacial bond strength depends to a large extent on the ability of the molten metal to wet the ceramic. It is often difficult to achieve good wetting between molten metals and ceramics because of the large surface tension commonly associated with metals. Several techniques have been used to improve metal/ceramic wetting characteristics. These methods include application of coatings on the ceramic, alloying the metal with reactive elements such as Li, Mg, Ca, Ti or Zr and heat treating the ceramic. A variety of new technologies are also emerging for the in situ production of the reinforcing phase. The in situ production of the ceramic could potentially enhance the wetting characteristics and may probide improved control of the size and level of reinforcement. In this contribution, the feasibility of producing ceramic reinforcements in situ by thermal degradation of a suitable organometallic in a liquid metal bath has been explored.

  2. Impact of the manufacturing phase on the life cycle of machined products

    E-Print Network [OSTI]

    Diaz, Nancy; Helu, Moneer; Ninomiya, Kevin; Dornfeld, David

    2012-01-01

    2010, Environmental Analysis of Milling Machine Tool Use inReduction Strategies for Milling Machine Tool Use. Proc ofconsumption of a milling machine tool for the production of

  3. Metallic Membrane Materials Development for Hydrogen Production from Coal

    Office of Scientific and Technical Information (OSTI)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of NaturalDukeWakefieldSulfate Reducing(JournalspectroscopyReport) | SciTechelementPatent: Metal alkoxides andDerived Syngas

  4. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations

    Broader source: Energy.gov [DOE]

    This case study describes how Commonwealth Industries (now Aleris Rolled Products) conducted plant-wide energy assessments at its aluminum sheet rolling mills in Lewisport, Kentucky, and Uhrichsville, Ohio, to improve process and energy efficiency.

  5. Return of the Solow Paradox? IT, Productivity, and Employment in US Manufacturing

    E-Print Network [OSTI]

    Acemoglu, Daron

    An increasingly influential "technological-discontinuity" paradigm suggests that IT-induced technological changes are rapidly raising productivity while making workers redundant. This paper explores the evidence for this ...

  6. Manufacturing Cost Analysis for YSZ-Based FlexCells at Pilot and Full Scale Production Scales

    SciTech Connect (OSTI)

    Scott Swartz; Lora Thrun; Robin Kimbrell; Kellie Chenault

    2011-05-01

    Significant reductions in cell costs must be achieved in order to realize the full commercial potential of megawatt-scale SOFC power systems. The FlexCell designed by NexTech Materials is a scalable SOFC technology that offers particular advantages over competitive technologies. In this updated topical report, NexTech analyzes its FlexCell design and fabrication process to establish manufacturing costs at both pilot scale (10 MW/year) and full-scale (250 MW/year) production levels and benchmarks this against estimated anode supported cell costs at the 250 MW scale. This analysis will show that even with conservative assumptions for yield, materials usage, and cell power density, a cost of $35 per kilowatt can be achieved at high volume. Through advancements in cell size and membrane thickness, NexTech has identified paths for achieving cell manufacturing costs as low as $27 per kilowatt for its FlexCell technology. Also in this report, NexTech analyzes the impact of raw material costs on cell cost, showing the significant increases that result if target raw material costs cannot be achieved at this volume.

  7. Manufacturing Demonstration Facility

    E-Print Network [OSTI]

    life-cycle energy and greenhouse gas emissions, lower production cost, and create new products Demonstration Facility (865) 574-4351 blueca@ornl.gov INNOVATIONS IN MANUFACTURING www to reduce risk and accelerate the development and deployment of innovative energy-efficient manufacturing

  8. ORIGINAL PAPER Production of glassceramics from heavy metal gypsum

    E-Print Network [OSTI]

    Volinsky, Alex A.

    (973 K, 2 h) and a crystallization stage (1,173 K, 1 h). The main crystalline phase of the obtained is a product of the stainless steel pickling waste liquor disposed by the lime neutralization precipita- tion properties and randomly oriented crystals with some resi- dual glass with

  9. Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill (Peerless Division, Thomastown Mills, Inc.)

    SciTech Connect (OSTI)

    2001-06-01

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the textile manufacturing mill project.

  10. Engineered Products: Order (2012-SE-5401)

    Broader source: Energy.gov [DOE]

    DOE ordered Engineered Products Company to pay a $480 civil penalty after finding EPCO had manufactured/privately labeled and distributed in commerce in the U.S. 19 units of basic model 15701, a metal halide lamp fixture.

  11. Product development of a device for manufacturing medical equipment for use in low-resource settings

    E-Print Network [OSTI]

    Schlecht, Lisa (Lisa Anne)

    2010-01-01

    The objective of this paper is to describe the product design of a device that can be used to create medical supplies on-site in clinics in low-resource settings. The machine uses purely mechanical elements to cut and fold ...

  12. Walk-through survey report: Control technology for metal reclamation industries at East Penn Manufacturing Company Inc. , Lyon Station, Pennsylvania

    SciTech Connect (OSTI)

    Hall, R.M.

    1994-08-12

    A walk through survey was conducted at the East Penn Manufacturing Company (SIC-3341), Lyon Station, Pennsylvania to identify and evaluate potentially effective controls and work practices in the lead (7439921) reclamation industry. The facility was a secondary lead smelter which operated 7 days a week, and recycled about 20,000 batteries a day, primarily automobile batteries. The company employed automation, local exhaust ventilation, partial enclosures, and enclosed ventilation systems in the reverberatory furnace operations, blast furnace operations, and casting and refinery area to reduce employee exposure to lead. The arsenic (7440382) personal exposure time weighted averages ranged from 0.10 to 1.14 microg/cubic m in the industrial battery breaking area and ranged from nondetected to 6.16 microg/cubic m in the alloying/pots area.

  13. Essays on the Performance of Manufacturing Firms in Developing Countries

    E-Print Network [OSTI]

    Eifert, Benjamin Patrick

    2010-01-01

    highly-successful lean manufacturing system of production (adopted the Japanese lean manufacturing technology beginningthe experience f rom Lean manufacturing i s t he col lective

  14. Bacterial Production of Mixed Metal Oxide Nanoparticles - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity ofkandz-cm11 OutreachProductswsicloudwsiclouddenDVA N C E D B L O OLaura BeaneCardwell,Production - Energy

  15. Chemical Name Product Details (preferably from manufacturer or current supplier) acetone (Any general-purpose laboratory supplier. e.g., Fisher Scientific, VWR)

    E-Print Network [OSTI]

    Su, Xiao

    Chemical Name Product Details (preferably from manufacturer or current supplier) acetone (Any general-purpose laboratory supplier. e.g., Fisher Scientific, VWR) "Aluminum Etch" http://kmgchemicals.com_Bottle.pdf hydrofluoric acid (HF), dilute 50:1 (Any general-purpose laboratory supplier. e.g., Fisher Scientific, VWR

  16. Force Modulation System for Vehicle Manufacturing | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    System for Vehicle Manufacturing Force Modulation System for Vehicle Manufacturing Novel Technology Enables Energy-Efficient Production of High-Strength Steel Automotive Parts...

  17. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Integration issues in green design and manufacturing."schematic of the green elements of design and manufacturing1. SCHEMATIC OF “GREEN” ELEMENTS OF DESIGN AND PRODUCTION,

  18. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Footprint All Manufacturing (NAICS 31-33) More Documents & Publications All Manufacturing (2010 MECS) Plastics and Rubber Products (2010 MECS) MECS 2006 - Alumina and Aluminum...

  19. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  20. Mass production of multi-wall carbon nanotubes by metal dusting process with high yield

    SciTech Connect (OSTI)

    Ghorbani, H. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of)] [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of); Rashidi, A.M., E-mail: Rashidiam@ripi.ir [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of); Rastegari, S.; Mirdamadi, S. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of)] [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of); Alaei, M. [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of)] [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of)

    2011-05-15

    Research highlights: {yields} Synthesis of carbon nanotubes over Fe-Ni nanoparticles supported alloy 304L. {yields} Production of carbon nanotubes with high yield (700-1000%) and low cost catalyst. {yields} Optimum growth condition is CO/H{sub 2} = 1/1, 100 cm{sup 3}/min, at 620 {sup o}C under long term repetitive thermal cycling. {yields} Possibility of the mass production by metal dusting process with low cost. -- Abstract: Carbon nanotube materials were synthesized over Fe-Ni nanoparticles generated during disintegration of the surface of alloy 304L under metal dusting environment. The metal dusting condition was simulated and optimized through exposing stainless steel samples during long term repetitive thermal cycling in CO/H{sub 2} = 1/1, total gas flow rate 100 cm{sup 3}/min, at 620 {sup o}C for 300 h. After reaction, surface morphology of the samples and also carbonaceous deposition which had grown on sample surfaces were examined by stereoscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Results revealed that multi-wall carbon nanotubes could be formed over nanocatalyst generated on the alloy surface by exploiting metal dusting process. By optimization of reaction parameters the yields of carbon nanotube materials obtained were 700-1000%. Also it has been shown herein that the amount of carbon nanotube materials remarkably increases when the reaction time is extended up to 300 h, indicating a possibility of the mass production by this easy method.

  1. A New Process for Hot Metal Production at Low Fuel Rate - Phase 1 Feasibility Study

    SciTech Connect (OSTI)

    Dr. Wei-Kao Lu

    2006-02-01

    The project is part of the continuing effort by the North American steel industry to develop a coal-based, cokeless process for hot metal production. The objective of Phase 1 is to determine the feasibility of designing and constructing a pilot scale facility with the capacity of 42,000 mtpy of direct reduced iron (DRI) with 95% metallization. The primary effort is performed by Bricmont, Inc., an international engineering firm, under the supervision of McMaster University. The study focused on the Paired Straight Hearth furnace concept developed previously by McMaster University, The American Iron and Steel Institute and the US Department of Energy.

  2. Study of metallic powder behavior in very low pressure plasma spraying (VLPPS) — Application to the manufacturing of titanium–aluminum coatings

    SciTech Connect (OSTI)

    Vautherin, B.; Planche, M.-P.; Montavon, G.; Lapostolle, F.; Quet, A.; Bianchi, L.

    2015-08-28

    In this study, metallic materials made of aluminum and titanium were manufactured implementing very low pressure plasma spraying (VLPPS). Aluminum was selected at first as a demonstrative material due to its rather low vaporization enthalpy (i.e., 381.9 kJ·mol?¹). Developments were then carried out with titanium which exhibits a higher vaporization enthalpy (i.e., 563.6 kJ·mol?¹). Optical emission spectroscopy (OES) was implemented to analyze the behavior of each solid precursor (metallic powders) when it is injected into the plasma jet under very low pressure (i.e., in the 150 Pa range). Besides, aluminum, titanium and titanium–aluminum coatings were deposited in the same conditions implementing a stick-cathode plasma torch operated at 50 kW, maximum power. Coating phase compositions were identified by X-Ray Diffraction (XRD). Coating elementary compositions were quantified by Glow Discharge Optical Emission Spectroscopy (GDOES) and Energy Dispersive Spectroscopy (EDS) analyses. The coating structures were observed by Scanning Electron Microscopy (SEM). The coating void content was determined by Ultra-Small Angle X-ray Scattering (USAXS). The coatings exhibit a two-scale structure corresponding to condensed vapors (smaller scale) and solidified areas (larger scale). Titanium–aluminum sprayed coatings, with various Ti/Al atomic ratios, are constituted of three phases: metastable ?-Ti, Al and metastable ??-Ti?Al. This latter is formed at elevated temperature in the plasma flow, before being condensed. Its rather small fraction, impeded by the rather small amount of vaporized Ti, does not allow modifying however the coating hardness.

  3. Fabricated Metals (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fabricated Metals (2010 MECS) Fabricated Metals (2010 MECS) Manufacturing Energy and Carbon Footprint for Fabricated Metals Sector (NAICS 332) Energy use data source: 2010 EIA MECS...

  4. Hollings Manufacturing Extension Partnership: A Commercialization Collaborator

    E-Print Network [OSTI]

    bottom-line efficiencies through the employment of lean manufacturing techniques and other productivityHollings Manufacturing Extension Partnership: A Commercialization Collaborator MEP · MANUFACTURING Manufacturing Extension Partnership (MEP) works with small and mid-sized U.S. manufacturers to help them create

  5. Design and Development of a Layer-Based Additive Manufacturing Process

    E-Print Network [OSTI]

    of Metal Parts of Designed Mesostructure 2006 NSF Design, Service, and Manufacturing Grantees and Research

  6. Microstructural Properties of Gamma Titanium Aluminide Manufactured...

    Office of Scientific and Technical Information (OSTI)

    COMPOUNDS In recent years, Electron Beam Melting (EBM) has matured as a technology for additive manufacturing of dense metal parts. The parts are built by additive consolidation...

  7. Microstructural Properties of Gamma Titanium Aluminide Manufactured...

    Office of Scientific and Technical Information (OSTI)

    Beam Melting In recent years, Electron Beam Melting (EBM) has matured as a technology for additive manufacturing of dense metal parts. The parts are built by additive consolidation...

  8. SIZE DISTRIBUTION AND RATE OF PRODUCTION OF AIRBORNE PARTICULATE MATTER GENERATED DURING METAL CUTTING

    SciTech Connect (OSTI)

    M.A. Ebadian, Ph.D.; S.K. Dua, Ph.D., C.H.P.; Hillol Guha, Ph.D.

    2001-01-01

    During deactivation and decommissioning activities, thermal cutting tools, such as plasma torch, laser, and gasoline torch, are used to cut metals. These activities generate fumes, smoke and particulates. These airborne species of matter, called aerosols, may be inhaled if suitable respiratory protection is not used. Inhalation of the airborne metallic aerosols has been reported to cause ill health effects, such as acute respiratory syndrome and chromosome damage in lymphocytes. In the nuclear industry, metals may be contaminated with radioactive materials. Cutting these metals, as in size reduction of gloveboxes and tanks, produces high concentrations of airborne transuranic particles. Particles of the respirable size range (size < 10 {micro}m) deposit in various compartments of the respiratory tract, the fraction and the site in the respiratory tract depending on the size of the particles. The dose delivered to the respiratory tract depends on the size distribution of the airborne particulates (aerosols) and their concentration and radioactivity/toxicity. The concentration of airborne particulate matter in an environment is dependent upon the rate of their production and the ventilation rate. Thus, measuring aerosol size distribution and generation rate is important for (1) the assessment of inhalation exposures of workers, (2) the selection of respiratory protection equipment, and (3) the design of appropriate filtration systems. Size distribution of the aerosols generated during cutting of different metals by plasma torch was measured. Cutting rates of different metals, rate of generation of respirable mass, as well as the fraction of the released kerf that become respirable were determined. This report presents results of these studies. Measurements of the particles generated during cutting of metal plates with a plasma arc torch revealed the presence of particles with mass median aerodynamic diameters of particles close to 0.2 {micro}m, arising from condensation of vaporized material and subsequent rapid formation of aggregates. Particles of larger size, resulting from ejection of melted material or fragments from the cutting zone, were also observed. This study presents data regarding the metal cutting rate, particle size distribution, and their generation rate, while using different cutting tools and metals. The study shows that respirable particles constitute only a small fraction of the released kerf.

  9. The critical role of manufacturing-process innovation on product development excellence in high-technology companies

    E-Print Network [OSTI]

    Duarte, Carlos E. A., 1962-

    2004-01-01

    Few managers of high-technology companies view manufacturing-process development as primary source of competitive advantage. For the last two decades trends have shown an increasing number of high-tech industries outsourcing ...

  10. A Tale of Two Brands: The Joint Effect of Manufacturer Brand and Retailer Brand on Consumers’ Evaluation of Products 

    E-Print Network [OSTI]

    Zhu, Ying

    2012-10-19

    Consumers’ purchase decisions typically involve two brands: the manufacturer brand (the “what brand to buy” decision) and the retailer brand (the “where to buy” decision). While extant research suggests that consumers’ ...

  11. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  12. Metal aminoboranes

    DOE Patents [OSTI]

    Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya Kaviraj; Shrestha, Roshan P.

    2010-05-11

    Metal aminoboranes of the formula M(NH.sub.2BH.sub.3).sub.n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

  13. Characterization of Corrosion Products and Microbes on Various Types of Metal Coupons Using Beamline 1.4.3

    E-Print Network [OSTI]

    Characterization of Corrosion Products and Microbes on Various Types of Metal Coupons Using of California, Irvine and Mackay School of Mines, University of Nevada, Reno Microbes primarily exist in complex

  14. Heavy metal leaching from coal fly ash amended container substrates during Syngonium production

    SciTech Connect (OSTI)

    Li, Q.S.; Chen, J.J.; Li, Y.C.

    2008-02-15

    Coal fly ash has been proposed to be an alternative to lime amendment and a nutrient source of container substrates for ornamental plant production. A great concern over this proposed beneficial use, however, is the potential contamination of surface and ground water by heavy metals. In this study, three fly ashes collected from Florida, Michigan, and North Carolina and a commercial dolomite were amended in a basal substrate. The formulated substrates were used to produce Syngonium podophyllum Schott 'Berry Allusion' in 15-cm diameter containers in a shaded greenhouse. Leachates from the containers were collected during the entire six months of plant production and analyzed for heavy metal concentrations. There were no detectable As, Cr, Hg, Pb, and Se in the leachates; Cd and Mo were only detected in few leachate samples. The metals constantly detected were Cu, Mn, Ni, and Zn. The total amounts of Cu, Mn, Ni, and Zn leached during the six-month production period were 95, 210, 44, and 337 {mu} g per container, indicating that such amounts in leachates may contribute little to contamination of surface and ground water. In addition, plant growth indices and fresh and dry weights of S. podophyllum 'Berry Allusion' produced from fly ash and dolomite-amended substrates were comparable except for the plants produced from the substrate amended with fly ash collected from Michigan which had reduced growth indices and fresh and dry weights. Thus, selected fly ashes can be alternatives to commercial dolomites as amendments to container substrates for ornamental plant production. The use of fly ashes as container substrate amendments should represent a new market for the beneficial use of this coal combustion byproduct.

  15. Inert anode containing oxides of nickel, iron and zinc useful for the electrolytic production of metals

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Weirauch, Jr., Douglas A. (Murrysville, PA); Liu, Xinghua (Monroeville, PA)

    2002-01-01

    An inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode includes a ceramic oxide material preferably made from NiO, Fe.sub.2 O.sub.3 and ZnO. The inert anode composition may comprise the following mole fractions of NiO, Fe.sub.2 O.sub.3 and ZnO: 0.2 to 0.99 NiO; 0.0001 to 0.8 Fe.sub.2 O.sub.3 ; and 0.0001 to 0.3 ZnO. The inert anode may optionally include other oxides and/or at least one metal phase, such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. The Ni--Fe--Co--O ceramic material exhibits very low solubility in Hall cell baths used to produce aluminum.

  16. Inert anode containing oxides of nickel iron and cobalt useful for the electrolytic production of metals

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Jr., Douglas A. (Murrysville, PA)

    2002-01-01

    An inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode includes a ceramic oxide material preferably made from NiO, Fe.sub.2 O.sub.3 and CoO. The inert anode composition may comprise the following mole fractions of NiO, Fe.sub.2 O.sub.3 and CoO: 0.15 to 0.99 NiO; 0.0001 to 0.85 Fe.sub.2 O.sub.3 ; and 0.0001 to 0.45 CoO. The inert anode may optionally include other oxides and/or at least one metal phase, such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. The Ni--Fe--Co--O ceramic material exhibits very low solubility in Hall cell baths used to produce aluminum.

  17. INFORMATION SYSTEMS SUPPORT FOR MANUFACTURING PROCESSES

    E-Print Network [OSTI]

    activities. The feature overlapping of production planning and quality control between both systems raises and distribution (Merrit1999) and have extend their scope to support quality control and production tracking: Manufacturing Enterprises, Enterprise Resource Planning, Manufacturing Execution Systems, Discrete Processes

  18. GE Healthcare Life Sciences provides products and services used as tools for biopharmaceutical manufacturing, drug discovery and the latest in cellular technologies, thereby enabling our customers

    E-Print Network [OSTI]

    Uppsala Universitet

    GE Healthcare Life Sciences provides products and services used as tools for biopharmaceutical protein purification at Protein Tools, GE Healthcare, Uppsala Background Immobilized metal affinity independently and in collaborations. The master thesis will be carried out at GE Healthcare in Uppsala and last

  19. List of Manufacturing Groups Displayed in the 1998 Manufacturing...

    Gasoline and Diesel Fuel Update (EIA)

    332 Fabricated Metal Products 333 Machinery 334 Computer and Electronic Products 335 Electrical Equip., Appliances, and Components 336 Transportation Equipment 337 Furniture and...

  20. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    OFFICE Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Development of an Open Architecture, Widely Applicable Smart...

  1. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect (OSTI)

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-05-10

    This fourteenth quarterly report describes work done during the fourteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing presentations, and making and responding to two outside contacts.

  2. Treatment of metal-laden hazardous wastes with advanced Clean Coal Technology by-products

    SciTech Connect (OSTI)

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini; Wiles Elder

    1999-04-05

    This eleventh quarterly report describes work done during the eleventh three-month period of the University of Pittsburgh's project on the ``Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing and giving presentations, and making and responding to two outside contacts.

  3. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect (OSTI)

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-06-01

    This sixteenth quarterly report describes work done during the sixteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, giving a presentation, and making and responding to several outside contacts.

  4. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  5. Automated Part Tracking and Metrology Applied to a Manufacturing Process 

    E-Print Network [OSTI]

    Morelli, F.; Halbert, T.; Hignight, M.; Kell, Z.; Lacy, J.; Rasmussen, B. P.

    2013-01-01

    , and increased productivity. This paper presents a case study in enhancing manufacturing operational processes through automated part tracking and metrology. The facility transforms metal powder into precision-hardened, tungsten carbide drill parts on a large..., the initial investment and recurring costs need to be as low as possible. Visual tracking may prove challenging in light of the gray powder used to produce the tungsten-carbide parts. Direct line of sight may also prove difficult when the part carts...

  6. The chemistry of transition metal complexes related to solar energy storage : H? production and small molecule (CO? and HX; X = Cl, Br) chemistry.

    E-Print Network [OSTI]

    Lee, Changhoon, Ph. D. Massachusetts Institute of Technology

    2011-01-01

    The studies in this thesis have focused on the chemistry of transition metal complexes related to solar energy storage: electrochemical H? production, HX splitting and CO? activation mediated by transition metal complexes. ...

  7. Clean Energy Manufacturing Initiative Industrial Efficiency and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis An error occurred. Try...

  8. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  9. ME 4210: Manufacturing Processes and Equipment Prof. J.S. Colton GIT 2011

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Raw materials Furnace Atmosphere #12;ME 4210: Manufacturing Processes and Equipment Prof. J.S. Colton route from raw material to finished product · Melt metals · Pour / force liquid into hollow cavity (mold © GIT 2011 12 Melting · Raw material (charge) ­ scrap, alloying materials · Atmosphere ­ Air (oxygen

  10. Electronic structure of porphyrin-based metal-organic frameworks and their suitability for solar fuel production photocatalysis

    E-Print Network [OSTI]

    Hamad, Said; Aziz, Alex G; Ruiz-Salvador, A Rabdel; Calero, Sofia; Grau-Crespo, Ricardo

    2015-01-01

    Metal-organic frameworks (MOFs) can be exceptionally good catalytic materials thanks to the presence of active metal centres and a porous structure that is advantageous for molecular adsorption and confinement. We present here a first-principles investigation of the electronic structure of a family of MOFs based on porphyrins connected through phenyl-carboxyl ligands and AlOH species, in order to assess their suitability for the photocatalysis of fuel production reactions using sunlight.

  11. The Impact Of Trade Liberalization And Information Technology On India's Manufacturing Sector

    E-Print Network [OSTI]

    Sharma, Shruti

    2013-01-01

    Technology and Productivity in Indian Manufacturing 4.14.2.2 Manufacturing and IT inof IT in Indian Manufacturing . . . . . . . . 4.3 Data and

  12. Effects of Dopant Metal Variation and Material Synthesis Method on the Material Properties of Mixed Metal Ferrites in Yttria Stabilized Zirconia for Solar Thermochemical Fuel Production

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Leonard, Jeffrey; Reyes, Nichole; Allen, Kyle M.; Randhir, Kelvin; Li, Like; AuYeung, Nick; Grunewald, Jeremy; Rhodes, Nathan; Bobek, Michael; Klausner, James F.

    2015-01-01

    Mixed metal ferrites have shown much promise in two-step solar-thermochemical fuel production. Previous work has typically focused on evaluating a particular metal ferrite produced by a particular synthesis process, which makes comparisons between studies performed by independent researchers difficult. A comparative study was undertaken to explore the effects different synthesis methods have on the performance of a particular material during redox cycling using thermogravimetry. This study revealed that materials made via wet chemistry methods and extended periods of high temperature calcination yield better redox performance. Differences in redox performance between materials made via wet chemistry methods were minimal andmore »these demonstrated much better performance than those synthesized via the solid state method. Subsequently, various metal ferrite samples (NiFe 2 O 4 , MgFe 2 O 4 , CoFe 2 O 4 , and MnFe 2 O 4 ) in yttria stabilized zirconia (8YSZ) were synthesized via coprecipitation and tested to determine the most promising metal ferrite combination. It was determined that 10?wt.% CoFe 2 O 4 in 8YSZ produced the highest and most consistent yields of O 2 and CO. By testing the effects of synthesis methods and dopants in a consistent fashion, those aspects of ferrite preparation which are most significant can be revealed. More importantly, these insights can guide future efforts in developing the next generation of thermochemical fuel production materials. « less

  13. Productization and Manufacturing Scaling of High-Efficiency Solar Cell and Module Products Based on a Disruptive Low-Cost, Mono-Crystalline Technology: Final Technical Progress Report, April 1, 2009 - December 30, 2010

    SciTech Connect (OSTI)

    Fatemi, H.

    2012-07-01

    Final report for PV incubator subcontract with Solexel, Inc. The purpose of this project was to develop Solexel's Unique IP, productize it, and transfer it to manufacturing. Silicon constitutes a significant fraction of the total solar cell cost, resulting in an industry-wide drive to lower silicon usage. Solexel's disruptive Solar cell structure got around these challenges and promised superior light trapping, efficiency and mechanical strength, despite being significantly thinner than commercially available cells. Solexel's successful participation in this incubator project became evident as the company is now moving into commercial production and position itself to be competitive for the next Technology Pathway Partnerships (TPP) funding opportunity.

  14. Production of glass or glass-ceramic to metal seals with the application of pressure

    DOE Patents [OSTI]

    Kelly, M.D.; Kramer, D.P.

    1985-01-04

    In a process for preparing a glass or glass-ceramic to metal seal comprising contacting the glass with the metal and heat-treating the glass and metal under conditions whereby the glass to metal seal is effected and, optionally, the glass is converted to a glass-ceramic, an improvement comprises carrying out the heat-treating step using hot isostatic pressing.

  15. Harold and Inge Marcus Department of Industrial and Manufacturing Engineering Fall 2010 Lubrication and Tool Wear in the Turning of Powdered Metal M2 Steel Valve

    E-Print Network [OSTI]

    Demirel, Melik C.

    Lubrication and Tool Wear in the Turning of Powdered Metal M2 Steel Valve Seats Final Report Overview) cutting insert on M2 steel valve seats. Two parameters were collected in order to perform a statistical was to analyze tool wear and the effect of select lubricants in the turning operation of powdered M2 metal valve

  16. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect (OSTI)

    McHugh, K.M.

    1994-12-31

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  17. MECS 2006 - Fabricated Metals | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    supporting documents Manufacturing Energy and Carbon Footprint Fabricated Metals More Documents & Publications Fabricated Metals (2010 MECS) MECS 2006 - Cement MECS 2006 - Glass...

  18. Additive Manufacturing: Implications on Research and Manufacturing

    E-Print Network [OSTI]

    Crawford, T. Daniel

    Additive Manufacturing: Implications on Research and Manufacturing With recent developments, etc.), additive manufacturing (AM) has the potential to become a transformative technology in innovation-based manufacturing. Agencies such as the Department of Defense, the National Science Foundation

  19. Creation and sustainment of manufacturing technology roadmaps

    E-Print Network [OSTI]

    Grillon, Louis S

    2012-01-01

    Manufacturing technology roadmaps align manufacturing capability development to product development and the driving business need. Roadmaps allow an executable business strategy to be communicated to all levels of an ...

  20. MANUFACTURING & SERVICE OPERATIONS MANAGEMENT

    E-Print Network [OSTI]

    Chiang, Wei-yu Kevin

    an upstream firm, as a result of charging a wholesale price above the marginal cost, induces its intermediary Dynamics and Channel Efficiency in Durable Product Pricing and Distribution Wei-yu Kevin Chiang College the single-period vertical price interaction in a manufacturer­retailer dyad to a multi- period setting

  1. Adaptive Integrated Manufacturing Enterprises: Information Technology for the Next Decade

    E-Print Network [OSTI]

    Hsu, Cheng

    Adaptive Integrated Manufacturing Enterprises: Information Technology for the Next Decade Cheng Hsu for Manufacturing Productivity and Technology Transfer. #12;Abstract A new vision effecting adaptiveness Manufacturing Enterprises (AIME). It focuses on four major problems: (1) Management of multiple systems

  2. MECH 502: Advanced/Additive Manufacturing Engineering COURSE DESCRIPTION

    E-Print Network [OSTI]

    Connors, Daniel A.

    MECH 502: Advanced/Additive Manufacturing Engineering COURSE DESCRIPTION In this course you product development and innovation. You will develop a rich knowledge of additive manufacturing processes enabling advanced/additive manufacturing and personal fabrication. You will have the opportunity

  3. The Specificity of Manufacturing in Marx's Economic Though

    E-Print Network [OSTI]

    Tregenna, Fiona

    , spill-over effects, and intersectoral linkages are considered particularly strong in manufacturing, rendering overall productivity growth endogenous to growth in dynamic manufacturing sectors. This means that expanding the manufacturing sector would...

  4. Production efficiency of thin metal flyers formed by laser ablation S. Cogan, E. Shirman, and Y. Haasa

    E-Print Network [OSTI]

    Haas, Yehuda

    Production efficiency of thin metal flyers formed by laser ablation S. Cogan, E. Shirman, and Y of these measurements allowed the determination of the flyer's kinetic energy and hence the efficiency of the launching and acceleration efficiencies up to 0.45 were measured under our experimental conditions. The results show

  5. Multiple-part-type systems in high volume manufacturing : long-term capacity planning & time-based production control

    E-Print Network [OSTI]

    Hua, Xia, M. Eng. Massachusetts Institute of Technology

    2008-01-01

    This project examines a production station that faces fluctuating demand with seasonal pattern. The cumulative capacity exceeds the cumulative demand in a one year period; however, its weekly capacity is not able to meet ...

  6. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  7. Photovoltaic manufacturing technology

    SciTech Connect (OSTI)

    Wohlgemuth, J.H.; Whitehouse, D.; Wiedeman, S.; Catalano, A.W.; Oswald, R. (Solarex Corp., Frederick, MD (United States))

    1991-12-01

    This report identifies steps leading to manufacturing large volumes of low-cost, large-area photovoltaic (PV) modules. Both crystalline silicon and amorphous silicon technologies were studied. Cost reductions for each step were estimated and compared to Solarex Corporation's manufacturing costs. A cost model, a simple version of the SAMICS methodology developed by the Jet Propulsion Laboratory (JPL), projected PV selling prices. Actual costs of materials, labor, product yield, etc., were used in the cost model. The JPL cost model compared potential ways of lowering costs. Solarex identified the most difficult technical challenges that, if overcome, would reduce costs. Preliminary research plans were developed to solve the technical problems. 13 refs.

  8. Method for the preparation of metal colloids in inverse micelles and product preferred by the method

    DOE Patents [OSTI]

    Wilcoxon, Jess P. (Albuquerque, NM)

    1992-01-01

    A method is provided for preparing catalytic elemental metal colloidal particles (e.g. gold, palladium, silver, rhodium, iridium, nickel, iron, platinum, molybdenum) or colloidal alloy particles (silver/iridium or platinum/gold). A homogeneous inverse micelle solution of a metal salt is first formed in a metal-salt solvent comprised of a surfactant (e.g. a nonionic or cationic surfactant) and an organic solvent. The size and number of inverse micelles is controlled by the proportions of the surfactant and the solvent. Then, the metal salt is reduced (by chemical reduction or by a pulsed or continuous wave UV laser) to colloidal particles of elemental metal. After their formation, the colloidal metal particles can be stabilized by reaction with materials that permanently add surface stabilizing groups to the surface of the colloidal metal particles. The sizes of the colloidal elemental metal particles and their size distribution is determined by the size and number of the inverse micelles. A second salt can be added with further reduction to form the colloidal alloy particles. After the colloidal elemental metal particles are formed, the homogeneous solution distributes to two phases, one phase rich in colloidal elemental metal particles and the other phase rich in surfactant. The colloidal elemental metal particles from one phase can be dried to form a powder useful as a catalyst. Surfactant can be recovered and recycled from the phase rich in surfactant.

  9. Spatial Integration of Corporate R&D and Mass Production Activities in High-tech Manufacturing: A Case Study of Samsung Electronics

    E-Print Network [OSTI]

    Nam, Kyung-min

    2009-01-01

    This paper argues that the high-tech manufacturing sector’s location pattern in favor of the Capital Region is a key variable that can explain both divergent local manufacturing performance and Korea’s monocentric economic ...

  10. Using Direct Metal Deposition to Fabricate Mold Plates for an Injection Mold Machine Allowing for the Evaluation of Cost Effective Near-Sourcing Opportunities in Larger, High Volume Consumer Products

    SciTech Connect (OSTI)

    Duty, Chad E; Groh, Bill

    2014-10-31

    ORNL collaborated with Radio Systems Corporation to investigate additive manufacturing (AM) of mold plates for plastic injection molding by direct metal deposition. The team s modelling effort identified a 100% improvement in heat transfer through use of conformal cooling lines that could be built into the mold using a revolutionary design enabled by additive manufacturing. Using the newly installed laser deposition system at the ORNL Manufacturing Demonstration Facility (MDF) a stainless steel mold core was printed.

  11. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on...

  12. Method and article of manufacture corresponding to a composite comprised of ultra nonacrystalline diamond, metal, and other nanocarbons useful for thermoelectric and other applications

    DOE Patents [OSTI]

    Gruen, Dieter M.

    2010-05-18

    One provides (101) disperse ultra-nanocrystalline diamond powder material that comprises a plurality of substantially ordered crystallites that are each sized no larger than about 10 nanometers. One then reacts (102) these crystallites with a metallic component. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also substantially preserving the thermal conductivity behavior of the disperse ultra-nanocrystalline diamond powder material. The reaction process can comprise combining (201) the crystallites with one or more metal salts in an aqueous solution and then heating (203) that aqueous solution to remove the water. This heating can occur in a reducing atmosphere (comprising, for example, hydrogen and/or methane) to also reduce the salt to metal.

  13. Final LDRD report : metal oxide films, nanostructures, and heterostructures for solar hydrogen production.

    SciTech Connect (OSTI)

    Kronawitter, Coleman X.; Antoun, Bonnie R.; Mao, Samuel S.

    2012-01-01

    The distinction between electricity and fuel use in analyses of global power consumption statistics highlights the critical importance of establishing efficient synthesis techniques for solar fuels-those chemicals whose bond energies are obtained through conversion processes driven by solar energy. Photoelectrochemical (PEC) processes show potential for the production of solar fuels because of their demonstrated versatility in facilitating optoelectronic and chemical conversion processes. Tandem PEC-photovoltaic modular configurations for the generation of hydrogen from water and sunlight (solar water splitting) provide an opportunity to develop a low-cost and efficient energy conversion scheme. The critical component in devices of this type is the PEC photoelectrode, which must be optically absorptive, chemically stable, and possess the required electronic band alignment with the electrochemical scale for its charge carriers to have sufficient potential to drive the hydrogen and oxygen evolution reactions. After many decades of investigation, the primary technological obstacle remains the development of photoelectrode structures capable of efficient conversion of light with visible frequencies, which is abundant in the solar spectrum. Metal oxides represent one of the few material classes that can be made photoactive and remain stable to perform the required functions.

  14. Method of producing metallized chloroplasts and use thereof in the photochemical production of hydrogen and oxygen

    DOE Patents [OSTI]

    Greenbaum, Elias (Oak Ridge, TN)

    1987-01-01

    The invention is primarily a metallized chloroplast composition for use in a photosynthetic reaction. A catalytic metal is precipitated on a chloroplast membrane at the location where a catalyzed reduction reaction occurs. This metallized chloroplast is stabilized by depositing it on a support medium such as fiber so that it can be easily handled. A possible application of this invention is the splitting of water to form hydrogen and oxygen that can be used as a renewable energy source.

  15. Pseudomonas fluorescens -A robust manufacturing platform

    E-Print Network [OSTI]

    Lebendiker, Mario

    Pseudomonas fluorescens -A robust manufacturing platform Reprinted from July/August 2004 Speciality at efficient- ly transporting single chain antibodies and other mammalian-derived proteins. In addition production. Dowpharma, a contract manufacturing services unit of Dow Chemical, has developed a manufacturing

  16. Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning (MRP)

    E-Print Network [OSTI]

    Cook, Diane J.

    -time controller. The controller uses four matrices: Fv and Sv describe ordering constraints between plan by allowing limited production capacity Inputs to Control System Researchers studying issues in intelligentCombining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning

  17. Fluids Review ME 6222: Manufacturing Processes and

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Gate Cope D Parting Line Gate Drag Casting ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 11 #12;Manufacturing - Ex. 1-2g · You wish to pour the metal so that you do not entrain below 20 000 are OK in casting· values below 20,000 are OK in casting ­ Bernoulli's equation Contin it

  18. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    energy intensity and efficiently direct energy to forming the product. Examples include additive manufacturing, selective heating, and out-of-the-autoclave composite...

  19. Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast...

    Energy Savers [EERE]

    FCTO Home About the Fuel Cell Technologies Office Hydrogen Production Hydrogen Delivery Hydrogen Storage Fuel Cells Technology Validation Manufacturing Safety, Codes & Standards...

  20. Catalina Island Soapstone Manufacture

    E-Print Network [OSTI]

    Wlodarski, Robert J

    1979-01-01

    Catalina Island Soapstone Manufacture ROBERT J. WLODARSKIsome artifact of native manufacture. That stone is a "hard"Peabody Museum. Method and Manufacture of Several Articles

  1. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2008-01-01

    for implementing green manufacturing”. Trans. of NAMRI/SME,on: Environmentally Benign Manufacturing (EBM). Tech. rep. ,towards sustainable manufacturing”. Proceedings of the In-

  2. Magnet Cable Manufacturing

    E-Print Network [OSTI]

    Royet, J.M.

    2011-01-01

    J. Royet, "Magnet Cable Manufacturing", oral presentation atDivision Magnet Cable Manufacturing J. Royet October 1990J I Magnet Cable Manufacturing* John Royet Accelerator &

  3. MAGNET CABLE MANUFACTURING

    E-Print Network [OSTI]

    Royet, J.

    2010-01-01

    76SFOOO98. MAGNET CABLE MANUFACTURING John Royet Lawrenceused in this cable manufacturing are made of superconductingapplied during manufacturing. 2.2 Twist The composite

  4. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David A.

    2008-01-01

    S. , 2008. “Carbon emissions and ces(tm) in manufacturing”.CIRP Annals - Manufacturing Technology, 57, pp. 17–20.ventional tool and die manufacturing”. Journal of Cleaner

  5. PRODUCTION OF {sup 9}Be THROUGH THE {alpha}-FUSION REACTION OF METAL-POOR COSMIC RAYS AND STELLAR FLARES

    SciTech Connect (OSTI)

    Kusakabe, Motohiko; Kawasaki, Masahiro E-mail: kawasaki@icrr.u-tokyo.ac.jp

    2013-04-10

    Spectroscopic observations of metal-poor stars have indicated possible {sup 6}Li abundances that are much larger than the primordial abundance predicted in the standard big bang nucleosynthesis model. Possible mechanisms of {sup 6}Li production in metal-poor stars include pregalactic and cosmological cosmic-ray (CR) nucleosynthesis and nucleosynthesis by flare-accelerated nuclides. We study {sup 9}Be production via two-step {alpha}-fusion reactions of CR or flare-accelerated {sup 3,4}He through {sup 6}He and {sup 6,7}Li, in pregalactic structure, intergalactic medium, and stellar surfaces. We solve transfer equations of CR or flare particles and calculate nuclear yields of {sup 6}He, {sup 6,7}Li, and {sup 9}Be taking account of probabilities of processing {sup 6}He and {sup 6,7}Li into {sup 9}Be via fusions with {alpha} particles. Yield ratios, i.e., {sup 9}Be/{sup 6}Li, are then calculated for the CR and flare nucleosynthesis models. We suggest that the future observations of {sup 9}Be in metal-poor stars may find enhanced abundances originating from metal-poor CR or flare activities.

  6. Managing Your Energy: An ENERGY STAR(R) Guide for Identifying Energy Savings in Manufacturing Plants

    E-Print Network [OSTI]

    Worrell, Ernst

    2010-01-01

    Metallic Minerals Primary Metals Foundries Products Machinery Computer & Electronics Appliances Equipment Furniture Miscelleaneous Fuel (

  7. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  8. The Role of Primary 16O as a Neutron Poison in AGB stars and Fluorine primary production at Halo Metallicities

    E-Print Network [OSTI]

    Gallino, R; Cristallo, S; Straniero, O

    2010-01-01

    The discovery of a historical bug in the s-post-process AGB code obtained so far by the Torino group forced us to reconsider the role of primary 16O in the 13C-pocket, produced by the 13C(a, n)16O reaction, as important neutron poison for the build up of the s-elements at Halo metallicities. The effect is noticeable only for the highest 13C-pocket efficiencies (cases ST*2 and ST). For Galactic disc metallicities, the bug effect is negligible. A comparative analysis of the neutron poison effect of other primary isotopes (12C, 22Ne and its progenies) is presented. The effect of proton captures, by 14N(n, p)14C, boosts a primary production of Fluorine in Halo AGB stars, with [F/Fe] comparable to [C/Fe], without affecting the s-elements production.

  9. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Energy Savers [EERE]

    SMART technologies can transform American manufacturing, enabling businesses to manufacture more while using less energy and spending less. For more information, see the full...

  10. Process for making surfactant capped metal oxide nanocrystals, and products produced by the process

    DOE Patents [OSTI]

    Alivisatos, A. Paul; Rockenberger, Joerg

    2006-01-10

    Disclosed is a process for making surfactant capped nanocrystals of metal oxides which are dispersable in organic solvents. The process comprises decomposing a metal cupferron complex of the formula MXCupX, wherein M is a metal, and Cup is a N-substituted N-Nitroso hydroxylamine, in the presence of a coordinating surfactant, the reaction being conducted at a temperature ranging from about 150 to about 400.degree. C., for a period of time sufficient to complete the reaction. Also disclosed are compounds made by the process.

  11. Comparative Summer Thermal Performance of Finished and Unfinished Metal Roofing Products with Composition Shingles 

    E-Print Network [OSTI]

    Parker, D. S.; Sherwin, J.; Sonne, J.

    2004-01-01

    of five roofing systems against a control roof using dark shingles. The intent of the testing is to evaluate how roofing systems impact residential cooling energy use. Recent testing emphasizes evaluation of how increasingly popular metal roofing systems...

  12. Engineered Products: Proposed Penalty (2012-SE-5401)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Engineered Products Company manufactured/privately-labeled and distributed a number of units of noncompliant basic model 15701, a metal halide lamp fixture with a magnetic probe-start ballast in the U.S.

  13. Petrick Technology Trends Of Manufacturing

    E-Print Network [OSTI]

    production increased productivity during the Industrial Revolution when it replaced workers performing manufacturing will become commercially competitive across a wide range of industries and will support the use been revolutionizing industrial sectors for more than 200 years. We have seen the way mechanized

  14. Erroneous Wave Functions of Ciuchi et al for Collective Modes in Neutron Production on Metallic Hydride Cathodes

    E-Print Network [OSTI]

    A. Widom; Y. N. Srivastava; L. Larsen

    2012-10-17

    There is a recent comment (Ciuchi et al., 2012) concerning the theory of collective many body effects on the neutron production rates in a chemical battery cathode. Ciuchi et al employ an inverse beta decay expression that contains a two body amplitude. Only one electron and one proton may exist in the Ciuchi et al model initial state wave function. A flaw in their reasoning is that one cannot in reality describe collective many body correlations with only a two particle wave function. One needs very many particles to describe collective effects. In the model wave functions of Ciuchi et al there are no metallic hydrides, there are no cathodes and there are no chemical batteries. Employing a wave function with only one electron and one proton is inadequate for describing collective metallic hydride surface quantum plasma physics in cathodes accurately.

  15. Manufacturer-to-Retailer versus Manufacturer-to-Consumer Rebates in a Supply Chain

    E-Print Network [OSTI]

    Aydin, Goker

    Manufacturer-to-Retailer versus Manufacturer-to-Consumer Rebates in a Supply Chain Goker Aydin rebates and retail pricing. The demand uncertainty is multiplicative, and the expected demand depends on the effective (retail) price of the product. A retailer rebate goes from the manufacturer to the retailer

  16. China's Industrial Carbon Dioxide Emissions in Manufacturing Subsectors and in Selected Provinces

    E-Print Network [OSTI]

    Lu, Hongyou

    2013-01-01

    Fuel Ferrous Metals Chemical Raw Material and Chemical Products Non-metallicFuel Chemical Raw Material and Chemical Products Medicines Chemical Fiber Rubber Plastic Non-metallicFuel Chemical Raw Material and Chemical Products Metal Products Non-ferrous Metals Ferrous Metals Non-metallic

  17. Stability of a `Signal Kanban' Manufacturing Thomas I. Seidman

    E-Print Network [OSTI]

    Rathinam, Muruhan

    ' is an important production control technique used in ``just­in­time'' manufacturing or ``lean manufacturing'' [1Stability of a `Signal Kanban' Manufacturing System Thomas I. Seidman Department of Mathematics@math.umbc.edui Lawrence E. Holloway Center for Robotics and Manufacturing Systems University of Kentucky Lexington

  18. High Metal Removal Rate Process for Machining Difficult Materials

    Broader source: Energy.gov (indexed) [DOE]

    in high precision manufacturing environments: Fuel injector nozzle drilling (automotive industry) Ceramic hole drilling (electronics industry) Precious metal...

  19. Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

    DOE Patents [OSTI]

    Cassano, A.A.

    1985-07-02

    A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs. 3 figs.

  20. Method for hydrogen production and metal winning, and a catalyst/cocatalyst composition useful therefor

    DOE Patents [OSTI]

    Dhooge, Patrick M. (Corrales, NM)

    1987-10-13

    A catalyst/cocatalyst/organics composition of matter is useful in electrolytically producing hydrogen or electrowinning metals. Use of the catalyst/cocatalyst/organics composition causes the anode potential and the energy required for the reaction to decrease. An electrolyte, including the catalyst/cocatalyst composition, and a reaction medium composition further including organic material are also described.

  1. Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

    DOE Patents [OSTI]

    Cassano, Anthony A. (Allentown, PA)

    1985-01-01

    A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs.

  2. The following are appendices A, B1 and B2 of our paper, "Integrated Process Modeling and Product Design of Biodiesel Manufacturing", that appears in the Industrial and

    E-Print Network [OSTI]

    Liu, Y. A.

    Design of Biodiesel Manufacturing", that appears in the Industrial and Engineering Chemistry Research a Biodiesel Process Model To access NIST TDE Data Engine in Aspen Plus version 2006.5 or V7.0 Step 1. Enter

  3. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program...

  4. Metal Hydrides

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial ReportProposal to changeNovemberEnergyMessage fromMetal

  5. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    14 The U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) held a Smart Manufacturing Industry Day on February 25, 2015, at the Georgia Tech Hotel and...

  6. Electrolyzer Manufacturing Progress and Challenges

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    John Torrance, Director of Manufacturing DOE Manufacturing Workshop 81211 Outline * Proton Commercialization Status: PEM Electrolysis * Current Manufacturing Limitations: Stack...

  7. Sandia Energy - Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Supply Chain Home Stationary Power Energy Conversion Efficiency Wind Energy Materials, Reliability, & Standards Manufacturing Supply Chain Manufacturing Supply...

  8. A Novel Thermal Electrochemical Synthesis Method for Production of Stable Colloids of "Naked" Metal (Ag) Nanocrystals

    SciTech Connect (OSTI)

    Hu, Michael Z.; Easterly, Clay E

    2009-01-01

    Solution synthesis of nanocrystal silver is reviewed. This paper reports a novel thermal electrochemical synthesis (TECS) for producing metal Ag nanocrystals as small as a few nanometers. The TECS method requires mild conditions (25-100oC), low voltage (1-50 V DC) on Ag electrodes, and simple water or aqueous solutions as reaction medium. Furthermore, a tubular dialysis membrane surround electrodes proves favorable to produce nanosized (<10 nm) Ag nanocrystals. Different from those nanocrystals reported in literature, our nanocrystals have several unique features: (1) small nanometer size, (2) nakedness , i.e., surfaces of metal nanocrystals are free of organic ligands or capping molecules and no need of dispersant in synthesis solutions, and (3) colloidally stable in water solutions. It was discovered that Ag nanoparticles with initially large size distribution can be homogenized into near-monodispersed system by a low power (< 15 mW) He-Ne laser exposure treatment. The combination of the TECS technique and the laser treatment could lead to a new technology that produces metal nanoparticles that are naked, stable, and uniform sized. In the presence of stabilizing agent (also as supporting electrolyte) such as polyvinyl alcohol (PVA), large yield of silver nanoparticles (<100nm) in the form of thick milky sols are produced.

  9. DEVELOPMENT OF GLASS COMPOSITIONS TO IMMOBILIZE ALKALI, ALKALINE EARTH, LANTHANIDE AND TRANSITION METAL FISSION PRODUCTS FROM NUCLEAR FUEL REPROCESSING

    SciTech Connect (OSTI)

    Marra, J.; Billings, A.

    2009-06-24

    The Advanced Fuel Cycle Initiative (AFCI) waste management strategy revolves around specific treatment of individual or groups of separated waste streams. A goal for the separations processes is to efficiently manage the waste to be dispositioned as high level radioactive waste. The Advanced Fuel Cycle Initiative (AFCI) baseline technology for immobilization of the lanthanide (Ln) and transition metal fission product (TM) wastes is vitrification into a borosilicate glass. A current interest is to evaluate the feasibility of vitrifying combined waste streams to most cost effectively immobilize the wastes resulting from aqueous fuel reprocessing. Studies showed that high waste loadings are achievable for the Ln only (Option 1) stream. Waste loadings in excess of 60 wt % (on a calcined oxide basis) were demonstrated via a lanthanide borosilicate (LaBS) glass. The resulting glasses had excellent relative durability as determined by the Product Consistency Test (PCT). For a combined Ln and TM waste stream glass (Option 2), noble metal solubility was found to limit waste loading. However, the measured PCT normalized elemental releases for this glass were at least an order of magnitude below that of Environmental Assessment (EA) glass. Current efforts to evaluate the feasibility of vitrifying combined Ln, TM, alkali (Cs is the primary radionuclide of concern) and alkaline earth (Sr is the primary radionuclide of concern) wastes (Option 3) have shown that these approaches are feasible. However, waste loading limitations with respect to heat load (Cs/Sr loading), molybdenum solubility and/or noble metal solubility will likely be realized and must be considered in determining the cost effectiveness of these approaches.

  10. DEVELOPMENT OF GLASS COMPOSITIONS TO IMMOBILIZE ALKALI, ALKALINE EARTH, LANTHANIDE AND TRANSITION METAL FISSION PRODUCTS FROM NUCLEAR FUEL REPROCESSING

    SciTech Connect (OSTI)

    Marra, James C.; Billings, Amanda Y.; Crum, Jarrod V.; Ryan, Joseph V.; Vienna, John D.

    2010-02-26

    The Advanced Fuel Cycle Initiative (AFCI) waste management strategy revolves around specific treatment of individual or groups of separated waste streams. A goal for the separations processes is to efficiently manage the waste to be dispositioned as high level radioactive waste. The Advanced Fuel Cycle Initiative (AFCI) baseline technology for immobilization of the lanthanide (Ln) and transition metal fission product (TM) wastes is vitrification into a borosilicate glass. A current interest is to evaluate the feasibility of vitrifying combined waste streams to most cost effectively immobilize the wastes resulting from aqueous fuel reprocessing. Studies showed that high waste loadings are achievable for the Ln only (Option 1) stream. Waste loadings in excess of 60 wt % (on a calcined oxide basis) were demonstrated via a lanthanide borosilicate (LaBS) glass. The resulting glasses had excellent relative durability as determined by the Product Consistency Test (PCT). For a combined Ln and TM waste stream glass (Option 2), noble metal solubility was found to limit waste loading. However, the measured PCT normalized elemental releases for this glass were at least an order of magnitude below that of Environmental Assessment (EA) glass. Current efforts to evaluate the feasibility of vitrifying combined Ln, TM, alkali (Cs is the primary radionuclide of concern) and alkaline earth (Sr is the primary radionuclide of concern) wastes (Option 3) have shown that these approaches are feasible. However, waste loading limitations with respect to heat load (Cs/Sr loading), molybdenum solubility and/or noble metal solubility will likely be realized and must be considered in determining the cost effectiveness of these approaches.

  11. The Future of Manufacturing Takes Shape: 3D Printed Car on Display...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lead, Advanced Manufacturing Office Additive manufacturing - often referred to as 3D printing - is a revolutionary way to design and build products. Until now, 3D printing has...

  12. Manufacturing Engineering The research activities of the Manufacturing Engineering group are concerned with the

    E-Print Network [OSTI]

    Calgary, University of

    Planning and Control. Research in this area focuses on understanding the tradeoffs and improving of this research is to develop insights into the performance improvement of complex production systems. l Intelligent Manufacturing Systems. Use of advanced computing techniques in manufacturing. l Production

  13. Inbound freight consolidation for US manufacturers at China

    E-Print Network [OSTI]

    Fang, Yi, M. Eng. Massachusetts Institute of Technology

    2006-01-01

    In recent years, China has become the world factory for a sizable portion of products. Most manufacturing conglomerates in the United States now have contract manufacturing plants in China. Because many of these US companies ...

  14. Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

    E-Print Network [OSTI]

    Sirk, Aislinn H.

    The feasibility of producing oxygen by direct electrolysis of the molten lunar regolith at 1600 C was investigated and the generation of usable oxygen gas at the anode and concomitant production of iron and silicon at the ...

  15. Method for forming metal contacts

    DOE Patents [OSTI]

    Reddington, Erik; Sutter, Thomas C; Bu, Lujia; Cannon, Alexandra; Habas, Susan E; Curtis, Calvin J; Miedaner, Alexander; Ginley, David S; Van Hest, Marinus Franciscus Antonius Maria

    2013-09-17

    Methods of forming metal contacts with metal inks in the manufacture of photovoltaic devices are disclosed. The metal inks are selectively deposited on semiconductor coatings by inkjet and aerosol apparatus. The composite is heated to selective temperatures where the metal inks burn through the coating to form an electrical contact with the semiconductor. Metal layers are then deposited on the electrical contacts by light induced or light assisted plating.

  16. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  17. RESEARCH GROUP MANUFACTURING

    E-Print Network [OSTI]

    Psarrakos, Panayiotis

    RESEARCH GROUP MANUFACTURING ADDITIVE www.lboro.ac.uk/amrg PhD Studentships in Additive by the Additive Manufacturing Research Group is based around a family of processes comprising of adding layers Additive Manufacturing Research Group in the Wolfson School of Mechanical & Manufacturing Engineering

  18. Towards Energy and Resource Efficient Manufacturing: A Processes and Systems Approach

    E-Print Network [OSTI]

    2012-01-01

    lean practices in industry. Lean manufacturing is de?ned bythe second type of lean manufacturing, Comau [29] recentlyLean and green production in?uences at the facility level Green manufacturing

  19. Polymer filtration: An emerging technology for selective metals recovery

    SciTech Connect (OSTI)

    Smith, B.F.; Robison, T.W.; Cournoyer, M.E.

    1995-12-31

    A new technology is under development to selectively recover regulated metal ions from electroplating rinse waters. The electroplating metal ions are recovered in a concentrated form with the appropriate counter ions ready for return to the original electroplating bath. The technology is based on the use of specially designed water-soluble polymers that selectively bind with the metal ions in the rinse bath. The polymers have such a large molecular weight that they can be physically separated using available ultrafiltration technology. The advantages of this technology are high metal selectivity with no sludge formation, rapid processing, low energy, low capital costs, and small size. We have tested and demonstrated the recovery of zinc and nickel (a new alloy electroplating bath designed to replace cadmium) from rinse waters. The metal-ion concentrate was returned to the original electroplating bath. Applications of this technology include waste treatment for textile, paint and dye production, chemical manufacturing, and nuclear reactor and reprocessing operations.

  20. Influence of lateral target size on hot electron production and electromagnetic pulse emission from laser-irradiated metallic targets

    SciTech Connect (OSTI)

    Chen Ziyu; Li Jianfeng; Yu Yong; Li Xiaoya; Peng Qixian; Zhu Wenjun [National Key Laboratory of Shock Wave and Detonation Physics, Institute of Fluid Physics, China Academy of Engineering Physics, Mianyang, Sichuan 621900 (China); Wang Jiaxiang [State Key Laboratory of Precision Spectroscopy, East China Normal University, Shanghai 200062 (China)

    2012-11-15

    The influences of lateral target size on hot electron production and electromagnetic pulse emission from laser interaction with metallic targets have been investigated. Particle-in-cell simulations at high laser intensities show that the yield of hot electrons tends to increase with lateral target size, because the larger surface area reduces the electrostatic field on the target, owing to its expansion along the target surface. At lower laser intensities and longer time scales, experimental data characterizing electromagnetic pulse emission as a function of lateral target size also show target-size effects. Charge separation and a larger target tending to have a lower target potential have both been observed. The increase in radiation strength and downshift in radiation frequency with increasing lateral target size can be interpreted using a simple model of the electrical capacity of the target.

  1. Manufacture of Advanced Battery Metal Containers & Components

    Broader source: Energy.gov [DOE]

    2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  2. Tritium production from a low voltage deuterium discharge on palladium and other metals

    SciTech Connect (OSTI)

    Claytor, T.N.; Jackson, D.D.; Tuggle, D.G.

    1995-09-01

    Over the past year the authors have been able to demonstrate that a plasma loading method produces an exciting and unexpected amount of tritium from small palladium wires. In contrast to electrochemical hydrogen or deuterium loading of palladium, this method yields a reproducible tritium generation rate when various electrical and physical conditions are met. Small diameter wires (100--250 microns) have been used with gas pressures above 200 torr at voltages and currents of about 2,000 V at 3--5 A. By carefully controlling the sputtering rate of the wire, runs have been extended to hundreds of hours allowing a significant amount (> 10`s nCi) of tritium to accumulate. they show tritium generation rates for deuterium-palladium foreground runs that are up to 25 times larger than hydrogen-palladium control experiments using materials from the same batch. They illustrate the difference between batches of annealed palladium and as received palladium from several batches as well as the effect of other metals (Pt, Ni, Nb, Zr, V, W, Hf) to demonstrate that the tritium generation rate can vary greatly from batch to batch.

  3. Level schedule implementation in unstable manufacturing environments

    E-Print Network [OSTI]

    López de Haro, Santiago

    2008-01-01

    American Axle & Manufacturing Inc. (AAM), headquartered in Detroit (MI) is one of the major Tier 1 suppliers in the automotive industry. The main challenge in AAM plant 2 is production rate unstability due to downtime, ...

  4. 4D printing : towards biomimetic additive manufacturing

    E-Print Network [OSTI]

    Tsai, Elizabeth Yinling

    2013-01-01

    Inherent across all scales in Nature's material systems are multiple design dimensions, the existences of which are products of both evolution and environment. In human manufacturing where design must be preconceived and ...

  5. Diagnosing spatial variation patterns in manufacturing processes 

    E-Print Network [OSTI]

    Lee, Ho Young

    2004-09-30

    This dissertation discusses a method that will aid in diagnosing the root causes of product and process variability in complex manufacturing processes when large quantities of multivariate in-process measurement data are available. As in any data...

  6. Slideshow: Innovation in the Manufacturing Sector | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    taken: 2013-12-12 11:29 AEMC Summit 2 of 12 AEMC Summit Additive manufacturing (or 3D printing) is a new way of making products and components from a digital model to reduce...

  7. Cost modeling for monoclonal antibody manufacturing

    E-Print Network [OSTI]

    Simpson, Christina M. (Christina Margaret)

    2011-01-01

    The Novartis BioPharmOps division is responsible for manufacturing large molecule products, including monoclonal antibodies, for late stage clinical trials and commercial sales. The BioPharmOps site in Huningue, France is ...

  8. Understanding Manufacturing Energy Use Through Statistical Analysis 

    E-Print Network [OSTI]

    Kissock, J. K.; Seryak, J.

    2004-01-01

    Energy in manufacturing facilities is used for direct production of goods, space conditioning, and general facility support such as lighting. This paper presents a methodology for statistically analyzing plant energy use in terms of these major end...

  9. GE's Digital Marketplace to Revolutionize Manufacturing | GE...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    an open online space for companies to collaborate and transform how they design and manufacture their products in the future NISKAYUNA, NY, June 2, 2015 - GE (NYSE:GE), a leading...

  10. A Markovian analysis of semiconductor manufacturing processes 

    E-Print Network [OSTI]

    Schultz, Kent Eugene

    1991-01-01

    CHAPTER I INTRODUCTION Manufacturing process control is necessary to achieve and maintain high quality man- ufactured product. Semiconductor fabrication process control has generally taken the form of mean value based methods. This research analyzes...

  11. (Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon alloys and metal produced in the United States in 2012

    E-Print Network [OSTI]

    and aluminum alloys and the chemical industry. The semiconductor and solar industries, which manufacture chips%; and other, 5%. Silicon metal: Brazil, 41%; South Africa, 20%; Canada, 12%; Australia, 9%; and other, 18 materials source for aluminum-silicon alloys--was projected to increase by 10% in 2012 compared

  12. Radionuclides, Metals, and Hydrocarbons in Oil and Gas Operational Discharges and Environmental Samples Associated with Offshore Production Facilities on the Texas/Louisiana Continental Shelf with an Environmental Assessment of Metals and Hydrocarbons

    SciTech Connect (OSTI)

    Continental Shelf Associates, Inc.

    1999-08-16

    This report presents concentrations of radionuclides, metals, and hydrocarbons in samples of produced water and produced sand from oil and gas production platforms located offshore Texas and Louisiana. Concentrations in produced water discharge plume/receiving water, ambient seawater, sediment, interstitial water, and marine animal tissue samples collected in the vicinity of discharging platforms and reference sites distant from discharges are also reported and discussed. An environmental risk assessment is made on the basis of the concentrations of metals and hydrocarbons determined in the samples.

  13. AN INITIAL ASSESSMENT OF POTENTIAL PRODUCTION TECHNOLOGIES FOR EPSILON-METAL WASTE FORMS

    SciTech Connect (OSTI)

    Rohatgi, Aashish; Strachan, Denis M.

    2011-03-01

    This report examines and ranks a total of seven materials processing techniques that may be potentially utilized to consolidate the undissolved solids from nuclear fuel reprocessing into a low-surface area form. Commercial vendors of processing equipment were contacted and literature researched to gather information for this report. Typical equipment and their operation, corresponding to each of the seven techniques, are described in the report based upon the discussions and information provided by the vendors. Although the report does not purport to describe all the capabilities and issues of various consolidation techniques, it is anticipated that this report will serve as a guide by highlighting the key advantages and disadvantages of these techniques. The processing techniques described in this report were broadly classified into those that employed melting and solidification, and those in which the consolidation takes place in the solid-state. Four additional techniques were examined that were deemed impractical, but were included for completeness. The techniques were ranked based on criteria such as flexibility in accepting wide-variety of feed-stock (chemistry, form, and quantity), ease of long-term maintenance, hot cell space requirements, generation of additional waste streams, cost, and any special considerations. Based on the assumption of ~2.5 L of waste to be consolidated per day, sintering based techniques, namely, microwave sintering, spark plasma sintering and hot isostatic pressing, were ranked as the top-3 choices, respectively. Melting and solidification based techniques were ranked lower on account of generation of volatile phases and difficulties associated with reactivity and containment of the molten metal.

  14. Measurements of actinide-fission product yields in Caliban and Prospero metallic core reactor fission neutron fields

    SciTech Connect (OSTI)

    Casoli, P.; Authier, N. [CEA, Centre de Valduc, 21120 Is-sur-Tille (France); Laurec, J.; Bauge, E.; Granier, T. [CEA, Centre DIF, 91297 Arpajon (France)

    2011-07-01

    In the 1970's and early 1980's, an experimental program was performed on the facilities of the CEA Valduc Research Center to measure several actinide-fission product yields. Experiments were, in particular, completed on the Caliban and Prospero metallic core reactors to study fission-neutron-induced reactions on {sup 233}U, {sup 235}U, and {sup 239}Pu. Thick actinide samples were irradiated and the number of nuclei of each fission product was determined by gamma spectrometry. Fission chambers were irradiated simultaneously to measure the numbers of fissions in thin deposits of the same actinides. The masses of the thick samples and the thin deposits were determined by mass spectrometry and alpha spectrometry. The results of these experiments will be fully presented in this paper for the first time. A description of the Caliban and Prospero reactors, their characteristics and performances, and explanations about the experimental approach will also be given in the article. A recent work has been completed to analyze and reinterpret these measurements and particularly to evaluate the associated uncertainties. In this context, calculations have also been carried out with the Monte Carlo transport code Tripoli-4, using the published benchmarked Caliban description and a three-dimensional model of Prospero, to determine the average neutron energy causing fission. Simulation results will be discussed in this paper. Finally, new fission yield measurements will be proposed on Caliban and Prospero reactors to strengthen the results of the first experiments. (authors)

  15. Impact of Fission Products Impurity on the Plutonium Content of Metal- and Oxide- Fuels in Sodium Cooled Fast Reactors

    SciTech Connect (OSTI)

    Hikaru Hiruta; Gilles Youinou

    2013-09-01

    This short report presents the neutronic analysis to evaluate the impact of fission product impurity on the Pu content of Sodium-cooled Fast Reactor (SFR) metal- and oxide- fuel fabrication. The similar work has been previously done for PWR MOX fuel [1]. The analysis will be performed based on the assumption that the separation of the fission products (FP) during the reprocessing of UOX spent nuclear fuel assemblies is not perfect and that, consequently, a certain amount of FP goes into the Pu stream used to fabricate SFR fuels. Only non-gaseous FPs have been considered (see the list of 176 isotopes considered in the calculations in Appendix 1 of Reference 1). Throughout of this report, we define the mixture of Pu and FPs as PuFP. The main objective of this analysis is to quantify the increase of the Pu content of SFR fuels necessary to maintain the same average burnup at discharge independently of the amount of FP in the Pu stream, i.e. independently of the PuFP composition. The FP losses are considered element-independent, i.e., for example, 1% of FP losses mean that 1% of all non-gaseous FP leak into the Pu stream.

  16. Manufacturing Industrial Development for the Alternative Energy Systems-Final Report

    SciTech Connect (OSTI)

    Dr. Chuck Ryan, National Center for Manufacturing Sciences; Dr. Dawn White, Accio Energy; Mr. Duncan Pratt, General Electric Global Research

    2013-01-30

    NCMS identified and developed critical manufacturing technology assessments vital to the affordable manufacturing of alternative-energy systems. NCMS leveraged technologies from other industrial sectors and worked with our extensive member organizations to provide DOE with two projects with far-reaching impact on the generation of wind energy. In the response for a call for project ideas, 26 project teams submitted ideas. Following a detailed selection criteria, two projects were chosen for development: Advanced Manufacturing for Modular Electro-kinetic (E-K) Wind Energy Conversion Technology - The goal of this project was to demonstrate that a modular wind energy technology based on electrohydrodynamic wind energy principles and employing automotive heritage high volume manufacturing techniques and modular platform design concepts can result in significant cost reductions for wind energy systems at a range of sizes from 100KW to multi-MW. During this program, the Accio/Boeing team made major progress on validating the EHD wind energy technology as commercially viable in the wind energy sector, and moved along the manufacturing readiness axis with a series of design changes that increased net system output. Hybrid Laser Arc Welding for Manufacture of Wind Towers - The goal of this research program was to reduce the cost of manufacturing wind towers through the introduction of hybrid laser arc welding (HLAW) into the supply chain for manufacturing wind towers. HLAW has the potential to enhance productivity while reducing energy consumption to offset the foreign low-cost labor advantage and thereby enhance U.S. competitiveness. HLAW technology combines laser welding and arc welding to produce an energy efficient, high productivity, welding process for heavy manufacturing. This process leverages the ability of a laser to produce deep weld penetration and the ability of gas metal arc welding (GMAW) to deposit filler material, thereby producing stable, high quality, welds on joints with gaps and mismatches typical of those seen in heavy manufacturing. Wind towers utilize varying thicknesses of steel throughout their structures to meet the mechanical load requirements while keeping material costs low. A typical tower might have as many as twelve different material thicknesses. Joining each thickness requires a unique joint design and welding approach to enable the management of quality, productivity, and mechanical properties. In this program, laser joining of materials with thicknesses ranging from 12mm to 35mm were evaluated against the standard quality and mechanical requirements for General Electric wind tower components. The joining processes demonstrated showed the ability to meet key requirements with the appropriate process controls in place.

  17. Development of manufacturing technique for composite structures for robotic applications

    E-Print Network [OSTI]

    Dixon, Theresa, S.B. Massachusetts Institute of Technology

    2010-01-01

    An experimental study was performed with the aim of developing a technique for manufacturing composite parts for use in dynamic robotic applications in lieu of heavy and expensive metal parts used in conventional robotic ...

  18. Controlled temperature expansion in oxygen production by molten alkali metal salts

    DOE Patents [OSTI]

    Erickson, D.C.

    1985-06-04

    A continuous process is set forth for the production of oxygen from an oxygen containing gas stream, such as air, by contacting a feed gas stream with a molten solution of an oxygen acceptor to oxidize the acceptor and cyclically regenerating the oxidized acceptor by releasing oxygen from the acceptor wherein the oxygen-depleted gas stream from the contact zone is treated sequentially to temperature reduction by heat exchange against the feed stream so as to condense out entrained oxygen acceptor for recycle to the process, combustion of the gas stream with fuel to elevate its temperature and expansion of the combusted high temperature gas stream in a turbine to recover power. 1 fig.

  19. Mechanical, Industrial & Manufacturing

    E-Print Network [OSTI]

    Balasubramanian, Ravi

    Mechanical, Industrial & Manufacturing Engineering (MIME) COLLEGE OF ENGINEERING FY2013 Oregon graduate degrees (MS, MEng, PhD) in mechanical engineering, industrial engineering, and materials science. We offer bachelor's degrees in mechanical, industrial, manufacturing, and energy systems engineering

  20. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  1. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  2. Department of Mechanical Engineering MASTER OF SCIENCE IN MANUFACTURING ENGINEERING

    E-Print Network [OSTI]

    Lin, Xi

    _____________________________ C. Manufacturing Management D. Engineered Materials ENG ME 502/MN 505 Intellectual Assets ENG ME for Microelectronics (T) ENG ME 525 Technology Ventures ENG ME/MS/MN 535 Green Manufacturing (T) ENG ME/MN 583 Product ______________________________ B. Manufacturing Operations Management GSM AC 710 Financial and Managerial Accounting

  3. Beyond ERP: Towards Intelligent Manufacturing Planning and Control

    E-Print Network [OSTI]

    Al Hanbali, Ahmad

    Resources Planning (MRP II) · Just in Time production (JIT) · Lean Manufacturing, etc. Why? Science: #12Beyond ERP: Towards Intelligent Manufacturing Planning and Control #12;Contents: · History: Advances in IT in Manufacturing Planning and Control (MPC) · The role of OR in MPC · An evaluation

  4. Nano-Manufacturing While nanotechnology promises to revolutionize everything from

    E-Print Network [OSTI]

    Hill, Wendell T.

    Nano-Manufacturing While nanotechnology promises to revolutionize everything from energy production futuristic systems will remain science fiction without practical and scalable nano-manufacturing capabilities. Researchers at the University of Maryland's NanoCenter have the manufacturing capabilities needed for turning

  5. MECS 2006- Forest Products

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Forest Products (NAICS 321, 322) Sector with Total Energy Input, October 2012 (MECS 2006)

  6. Bandwidth Study U.S. Chemical Manufacturing | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    manufacturing. The study relies on multiple sources to estimate the energy used in the production of 74 individual chemicals, representing 57% of sector-wide energy consumption....

  7. Fiber Reinforced Polymer Composite Manufacturing RFI, DE-FOA...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    technology is the next wave of productivity...The acceleration of this trend in carbon fiber manufacturing will impact three workforce development trends. First is the need for...

  8. Contact Manufacturing Demonstration Facility Craig Blue, Ph.D...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    risk and accelerate the development and deployment of innovative energy-efficient manufacturing processes and materials targeting products of the future. The Department of...

  9. Promoting Advanced Manufacturing Clusters in

    E-Print Network [OSTI]

    Grissino-Mayer, Henri D.

    Promoting Advanced Manufacturing Clusters in Tennessee1 1 This report is supported, Economic Development Administration; and the Manufacturing Extension Partnership Program, National.........................................................................................................................1 Context: Trends in Tennessee Manufacturing

  10. Enabling Manufacturing Research through Interoperability

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul; Helu, Moneer; Vijayaraghavan, Athulan

    2009-01-01

    IMECE2004. Dornfeld, D. , Lee, D, Manufacturing, Springer.Precision future manufacturing," J. Int. Manuf, 11, pp.Merchant, M. E. , 1961, "The manufacturing system concept in

  11. Energy Use in Nanoscale Manufacturing

    E-Print Network [OSTI]

    Zhang, Teresa; Boyd, Sarah; Vijayaraghavan, Athulan; Dornfeld, David

    2006-01-01

    on Semiconductor Manufacturing, vol. 17, pp. 554–561, 2004.intensity of computer manufacturing: Hybrid assessmentand Integrated NAno-Manufacturing ( SINAM ). Any opinions, ?

  12. Review: Manufacturing National Park Nature

    E-Print Network [OSTI]

    Mason, Fred

    2012-01-01

    Review: Manufacturing National Park Nature: Photography,Canada Cronin, J. Keri. Manufacturing National Park Nature:J. Keri Cronin’s book Manufacturing National Park Nature

  13. Manufacturing Battle Creek

    E-Print Network [OSTI]

    de Doncker, Elise

    to the manufacturing sector in Western Michigan. In addition to serving as director of the MRC, Dr. Patten is alsoManufacturing Research Center Kalamazoo Battle Creek The College of Engineering and Applied Sciences The Supporting manufacturing industries by providing opportunities for collaboration with faculty

  14. Essays on Product Recalls, New Product Preannouncements, and Shareholder Value 

    E-Print Network [OSTI]

    Yun, Wonjoo

    2014-08-08

    Product recalls are widely recognized as a manufacturer’s worst nightmare. They put the value generated by product innovation at risk. In my dissertation, I investigate the factors that determine the effects of product recalls on firm value...

  15. A new DFM approach to combine machining and additive manufacturing

    E-Print Network [OSTI]

    Kerbrat, Olivier; Hascoët, Jean-Yves; 10.1016/j.compind.2011.04.003

    2011-01-01

    Design For Manufacturing (DFM) approaches aim to integrate manufacturability aspects during the design stage. Most of DFM approaches usually consider only one manufacturing process, but products competitiveness may be improved by designing hybrid modular products, in which products are seen as 3-D puzzles with modules realized aside by the best manufacturing process and further gathered. A new DFM system is created in order to give quantitative information during the product design stage of which modules will benefit in being machined and which ones will advantageously be realized by an additive process (such as Selective Laser Sintering or laser deposition). A methodology for a manufacturability evaluation in case of a subtractive or an additive manufacturing process is developed and implemented in a CAD software. Tests are carried out on industrial products from automotive industry.

  16. Investigation of structure and properties of the Nb rods manufactured by different deformation and heat treatment regimes in mass production conditions for the Nb{sub 3}Sn strands

    SciTech Connect (OSTI)

    Abdyukhanov, I. M.; Vorobieva, A. E.; Alekseev, M. V.; Mareev, K. A.; Dergunova, E. A.; Peredkova, T. N. [JSC Bochvar High-Technology Research Institute of Inorganic Materials, 5a Rogova St., Moscow, 123060 (Russian Federation); Shikov, A. K. [NRC Kurchatov Institute, 1 Akademika Kurchatova Sq., Moscow, 123182 (Russian Federation); Utkin, K. V.; Vorobieva, A. V.; Kharkovsky, D. N. [JSC Chepetsky Mechanical Plant, 7 Belova St., Glazov, 427620 (Russian Federation)

    2014-01-27

    From 2009 the mass production of the Nb{sub 3}Sn strands for ITER with the yield of several tens of tons per year operates at JSC Chepetsky Mechanical Plant (Glazov, Russia). In order to enhance the stability of output characteristics of the produced Nb{sub 3}Sn strands, to increase the Nb filaments dimensional homogeneity the manufacture regimes improvement of the used semiproducts such as Nb rods intended for the superconducting filaments formation in the finished strands has been carried out. In the work the investigations of the Nb rheological behavior, the influence of heat treatment in the wide temperature range from 700 to 1300 °C on the predeformed Nb rods structure and mechanical properties have been performed. Different production routes of the Nb rods, including such operations like forging, extrusion and drawing combined with the recrystallization annealings, were used. Composite Nb{sub 3}Sn strands have been produced and their electrophysical properties have been tested. For the first time influence of the niobium rods manufacture regimes on the current carrying capacity of the industrial Nb{sub 3}Sn strands has been investigated.

  17. Study on measurement of spatial dose rates from simulated products made from recycled metal below clearance levels arising from dismantling of nuclear facilities. Contract research

    E-Print Network [OSTI]

    Okamoto, A; Kitami, Y; Nakamura, H; Nakashima, M; Saitô, K

    2002-01-01

    In order to contribute to safety assessment of recycling products made from dismantling metal wastes, metal ingots containing sup 6 sup 0 Co were produced and spatial dose rates from ingots were evaluated by gamma-ray measurement and calculation. Stripping operations were made using detector response functions calculated by Monte Carlo program to derive spatial dose rates from measured gamma-ray spectra. In the computer simulation, Monte Carlo and point kernel calculation codes were used. Agreement between measured and calculated values was satisfactory in spite of an extremely low concentration of sup 6 sup 0 Co in the ingots and a complicated geometric condition between detector and samples.

  18. High Volume Manufacturing of Silicon-Film Solar Cells and Modules; Final Subcontract Report, 26 February 2003 - 30 September 2003

    SciTech Connect (OSTI)

    Rand, J. A.; Culik, J. S.

    2005-10-01

    The objective of the PV Manufacturing R&D subcontract was to continue to improve AstroPower's technology for manufacturing Silicon-Film* wafers, solar cells, and modules to reduce costs, and increase production yield, throughput, and capacity. As part of the effort, new technology such as the continuous back metallization screen-printing system and the laser scribing system were developed and implemented. Existing processes, such as the silicon nitride antireflection coating system and the fire-through process were optimized. Improvements were made to the statistical process control (SPC) systems of the major manufacturing processes: feedstock preparation, wafer growth, surface etch, diffusion, and the antireflection coating process. These process improvements and improved process control have led to an increase of 5% relative power, and nearly 15% relative improvement in mechanical and visual yield.

  19. Manufacturing fuel-switching capability, 1988

    SciTech Connect (OSTI)

    Not Available

    1991-09-01

    Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs.

  20. New Metallization Technique Suitable for 6-MW Pilot Production of Efficient Multicrystalline Solar Cells Using Upgraded Metallurgical Silicon: Final Technical Progress Report, December 17, 2007-- June 16, 2009

    Broader source: Energy.gov [DOE]

    This report describes CaliSolar's work as a Photovoltaic Technology Incubator awardee within the U.S. Department of Energy's Solar Energy Technologies Program. The term of this subcontract with the National Renewable Energy Laboratory was two years. During this time, CaliSolar evolved from a handful of employees to over 100 scientists, engineers, technicians, and operators. On the technical side, the company transitioned from a proof-of-concept through pilot-scale to large-scale industrial production. A fully automated 60-megawatt manufacturing line was commissioned in Sunnyvale, California. The facility converts upgraded metallurgical-grade silicon feedstock to ingots, wafers, and high-efficiency multicrystalline solar cells.

  1. New Metallization Technique Suitable for 6-MW Pilot Production of Efficient Multicrystalline Solar Cells Using Upgraded Metallurgical Silicon: Final Technical Progress Report, December 17, 2007 -- June 16, 2009

    SciTech Connect (OSTI)

    Ounadjela, K.; Blosse, A.

    2010-08-01

    This report describes CaliSolar's work as a Photovoltaic Technology Incubator awardee within the U.S. Department of Energy's Solar Energy Technologies Program. The term of this subcontract with the National Renewable Energy Laboratory was two years. During this time, CaliSolar evolved from a handful of employees to over 100 scientists, engineers, technicians, and operators. On the technical side, the company transitioned from a proof-of-concept through pilot-scale to large-scale industrial production. A fully automated 60-megawatt manufacturing line was commissioned in Sunnyvale, California. The facility converts upgraded metallurgical-grade silicon feedstock to ingots, wafers, and high-efficiency multicrystalline solar cells.

  2. Expanding Transformer Production for U.S. Market

    Broader source: Energy.gov [DOE]

    Metglas, which makes Amorphous Metal Transformers from an amorphous metal alloy with unique mechanical and magnetic properties, is creating jobs from advance manufacturing tax credits.

  3. REMEDIAT1NG AT MANUFACTURED GAS

    E-Print Network [OSTI]

    Peters, Catherine A.

    , comhusti- hle gas manufactured Pfrom coke, coal, and oil 1 served as the major gas- eous fuel for urban for the three primary gas production meth- ods: coal carbonization, carbureted water gas production, and oil gas carbonization, from the resi- due of gasifying oils in oil gas pro- cesses, and from the cracking of en- riching

  4. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  5. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  6. Estimating the expected latency to failure due to manufacturing defects 

    E-Print Network [OSTI]

    Dorsey, David Michael

    2004-09-30

    Manufacturers of digital circuits test their products to find defective parts so they are not sold to customers. Despite extensive testing, some of their products that are defective pass the testing process. To combat ...

  7. Decision support tool for dynamic workforce scheduling in manufacturing environments \\

    E-Print Network [OSTI]

    Malik, Radhika, M. Eng. Massachusetts Institute of Technology

    2013-01-01

    Scheduling for production in manufacturing environments requires an immense amount of planning. A large number of factors such as part availability, production cost, space constraints and labor supply must be taken into ...

  8. EA-1692: Red River Environmental Products, LLC Activated Carbon...

    Office of Environmental Management (EM)

    2: Red River Environmental Products, LLC Activated Carbon Manufacturing Facility, Red River Parish, LA EA-1692: Red River Environmental Products, LLC Activated Carbon Manufacturing...

  9. A. Kusiak, Data Mining in Design of Products and Production Systems, Proceedings of INCOM'2006: 12th IFAC/IFIP/IFORS/IEEE Symposium on Control Problems in Manufacturing, May 2006, Saint-Etienne, France, Vol. 1, pp. 49-53.

    E-Print Network [OSTI]

    Kusiak, Andrew

    A. Kusiak, Data Mining in Design of Products and Production Systems, Proceedings of INCOM'2006: 12-Etienne, France, Vol. 1, pp. 49-53. 49 DATA MINING IN DESIGN OF PRODUCTS AND PRODUCTION SYSTEMS Andrew Kusiak://www.icaen.uiowa.edu/~ankusiak Abstract: As a new science, data mining is acquiring its own identity by refining the concepts from other

  10. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI

  11. Introduction There has been a large shift in the paradigm of automated manufacturing in

    E-Print Network [OSTI]

    Causey, Gregory C.

    1 1 Introduction There has been a large shift in the paradigm of automated manufacturing manufacturing costs are typical of the requirements of a modern manufacturing facility. In the face of the above is a rapidly reconfigurable automation system that is capable of manufacturing a wide variety of products

  12. 1 Introduction There has been a large shift in the paradigm of automated manufacturing in the

    E-Print Network [OSTI]

    Causey, Gregory C.

    1 1 Introduction There has been a large shift in the paradigm of automated manufacturing manufacturing costs are typical of the requirements of a modern manufacturing facility. In the face of the above is a rapidly reconfigurable automation system that is capable of manufacturing a wide variety of products

  13. Semiconductor assisted metal deposition for nanolithography applications

    DOE Patents [OSTI]

    Rajh, Tijana (Naperville, IL); Meshkov, Natalia (Downers Grove, IL); Nedelijkovic, Jovan M. (Belgrade, YU); Skubal, Laura R. (West Brooklyn, IL); Tiede, David M. (Elmhurst, IL); Thurnauer, Marion (Downers Grove, IL)

    2002-01-01

    An article of manufacture and method of forming nanoparticle sized material components. A semiconductor oxide substrate includes nanoparticles of semiconductor oxide. A modifier is deposited onto the nanoparticles, and a source of metal ions are deposited in association with the semiconductor and the modifier, the modifier enabling electronic hole scavenging and chelation of the metal ions. The metal ions and modifier are illuminated to cause reduction of the metal ions to metal onto the semiconductor nanoparticles.

  14. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  15. UGC National Conference on Advances in Computer Integrated Manufacturing (NCACIM) February 16-17, 2007. Department of Production and Industrial Engineering, J.N.V. University, Jodhpur-342011

    E-Print Network [OSTI]

    -17, 2007. Department of Production and Industrial Engineering, J.N.V. University, Jodhpur-342011 by the following methods (Springborn, 1967): a)Rotary Impulse Generator b)Relaxation Generator c)Pulse Generator d)Hybrid Generator Fig. 1 Rotary Impulse Generator The first power supply used was the rotary impulse generator (fig

  16. URANIUM METAL POWDER PRODUCTION, PARTICLE DISTRIBUTION ANALYSIS, AND REACTION RATE STUDIES OF A HYDRIDE-DEHYDRIDE PROCESS 

    E-Print Network [OSTI]

    Sames, William

    2011-08-08

    Work was done to study a hydride-dehydride method for producing uranium metal powder. Particle distribution analysis was conducted using digital microscopy and grayscale image analysis software. The particle size was found ...

  17. Transition Metal Switchable Mirror

    ScienceCinema (OSTI)

    None

    2010-01-08

    The switchable-mirrors technology was developed by Tom Richardson and Jonathan Slack of Berkeley Lab's Environmental Energy Technologies Division. By using transition metals rather than the rare earth metals used in the first metal-hydride switchable mirrors, Richardson and Slack were able to lower the cost and simplify the manufacturing process. Energy performance is improved as well, because the new windows can reflect or transmit both visible and infrared light. Besides windows for offices and homes, possible applications include automobile sunroofs, signs and displays, aircraft windows, and spacecraft.

  18. Transition Metal Switchable Mirror

    ScienceCinema (OSTI)

    None

    2013-05-29

    The switchable-mirrors technology was developed by Tom Richardson and Jonathan Slack of Berkeley Lab's Environmental Energy Technologies Division. By using transition metals rather than the rare earth metals used in the first metal-hydride switchable mirrors, Richardson and Slack were able to lower the cost and simplify the manufacturing process. Energy performance is improved as well, because the new windows can reflect or transmit both visible and infrared light. Besides windows for offices and homes, possible applications include automobile sunroofs, signs and displays, aircraft windows, and spacecraft. More information at: http://windows.lbl.gov/materials/chromogenics/default.htm

  19. Transition Metal Switchable Mirror

    SciTech Connect (OSTI)

    2009-08-21

    The switchable-mirrors technology was developed by Tom Richardson and Jonathan Slack of Berkeley Lab's Environmental Energy Technologies Division. By using transition metals rather than the rare earth metals used in the first metal-hydride switchable mirrors, Richardson and Slack were able to lower the cost and simplify the manufacturing process. Energy performance is improved as well, because the new windows can reflect or transmit both visible and infrared light. Besides windows for offices and homes, possible applications include automobile sunroofs, signs and displays, aircraft windows, and spacecraft.

  20. Transition Metal Switchable Mirror

    SciTech Connect (OSTI)

    None

    2009-01-01

    The switchable-mirrors technology was developed by Tom Richardson and Jonathan Slack of Berkeley Lab's Environmental Energy Technologies Division. By using transition metals rather than the rare earth metals used in the first metal-hydride switchable mirrors, Richardson and Slack were able to lower the cost and simplify the manufacturing process. Energy performance is improved as well, because the new windows can reflect or transmit both visible and infrared light. Besides windows for offices and homes, possible applications include automobile sunroofs, signs and displays, aircraft windows, and spacecraft. More information at: http://windows.lbl.gov/materials/chromogenics/default.htm

  1. Precision replenishable grinding tool and manufacturing process

    DOE Patents [OSTI]

    Makowiecki, D.M.; Kerns, J.A.; Blaedel, K.L.; Colella, N.J.; Davis, P.J.; Juntz, R.S.

    1998-06-09

    A reusable grinding tool consisting of a replaceable single layer of abrasive particles intimately bonded to a precisely configured tool substrate, and a process for manufacturing the grinding tool are disclosed. The tool substrate may be ceramic or metal and the abrasive particles are preferably diamond, but may be cubic boron nitride. The manufacturing process involves: coating a configured tool substrate with layers of metals, such as titanium, copper and titanium, by physical vapor deposition (PVD); applying the abrasive particles to the coated surface by a slurry technique; and brazing the abrasive particles to the tool substrate by alloying the metal layers. The precision control of the composition and thickness of the metal layers enables the bonding of a single layer or several layers of micron size abrasive particles to the tool surface. By the incorporation of an easily dissolved metal layer in the composition such allows the removal and replacement of the abrasive particles, thereby providing a process for replenishing a precisely machined grinding tool with fine abrasive particles, thus greatly reducing costs as compared to replacing expensive grinding tools. 11 figs.

  2. Precision replenishable grinding tool and manufacturing process

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Kerns, John A. (Livermore, CA); Blaedel, Kenneth L. (Livermore, CA); Colella, Nicholas J. (Livermore, CA); Davis, Pete J. (Pleasanton, CA); Juntz, Robert S. (Hayward, CA)

    1998-01-01

    A reusable grinding tool consisting of a replaceable single layer of abrasive particles intimately bonded to a precisely configured tool substrate, and a process for manufacturing the grinding tool. The tool substrate may be ceramic or metal and the abrasive particles are preferably diamond, but may be cubic boron nitride. The manufacturing process involves: coating a configured tool substrate with layers of metals, such as titanium, copper and titanium, by physical vapor deposition (PVD); applying the abrasive particles to the coated surface by a slurry technique; and brazing the abrasive particles to the tool substrate by alloying the metal layers. The precision control of the composition and thickness of the metal layers enables the bonding of a single layer or several layers of micron size abrasive particles to the tool surface. By the incorporation of an easily dissolved metal layer in the composition such allows the removal and replacement of the abrasive particles, thereby providing a process for replenishing a precisely machined grinding tool with fine abrasive particles, thus greatly reducing costs as compared to replacing expensive grinding tools.

  3. Friction Stir Processing for Efficient Manufacturing

    SciTech Connect (OSTI)

    Mr. Christopher B. Smith; Dr. Oyelayo Ajayi

    2012-01-31

    Friction at contacting surfaces in relative motion is a major source of parasitic energy loss in machine systems and manufacturing processes. Consequently, friction reduction usually translates to efficiency gain and reduction in energy consumption. Furthermore, friction at surfaces eventually leads to wear and failure of the components thereby compromising reliability and durability. In order to reduce friction and wear in tribological components, material surfaces are often hardened by a variety of methods, including conventional heat treatment, laser surface hardening, and thin-film coatings. While these surface treatments are effective when used in conjunction with lubrication to prevent failure, they are all energy intensive and could potentially add significant cost. A new concept for surface hardening of metallic materials and components is Friction Stir Processing (FSP). Compared to the current surface hardening technologies, FSP is more energy efficient has no emission or waste by products and may result in better tribological performance. FSP involves plunging a rotating tool to a predetermined depth (case layer thickness) and translating the FSP tool along the area to be processed. This action of the tool produces heating and severe plastic deformation of the processed area. For steel the temperature is high enough to cause phase transformation, ultimately forming hard martensitic phase. Indeed, FSP has been used for surface modification of several metals and alloys so as to homogenize the microstructure and refine the grain size, both of which led to improved fatigue and corrosion resistance. Based on the effect of FSP on near-surface layer material, it was expected to have beneficial effects on friction and wear performance of metallic materials. However, little or no knowledge existed on the impact of FSP concerning friction and wear performance the subject of the this project and final report. Specifically for steel, which is the most dominant tribological material, FSP can replace the current conventional surface hardening techniques used for friction and wear performance. Friction Stir Link Inc. (FSL) is teamed with Argonne National Laboratory (ANL) to develop and optimize FSP for friction and wear performance enhancement. The ultimate goal is to offer FSP and an effective alternative to some of the current energy intensive and high-cost surface hardening processes.

  4. Manufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

    E-Print Network [OSTI]

    applications related to additive manufacturing or carbon fiber and composites will have the highest likelihood in additive manufacturing or carbon fiber and composites. #12;MDF: Technology Collaborations for USManufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

  5. Manufacturing laser glass by continuous melting

    SciTech Connect (OSTI)

    Campbell, J H; Suratwala, T; krenitsky, S; Takeuchi, K

    2000-07-01

    A novel, continuous melting process is being used to manufacture meter-sized plates of laser glass at a rate 20-times faster, 5-times cheaper, and with 2-3 times better optical quality than with previous one-at-a-time, ''discontinuous'' technology processes. This new technology for manufacturing laser glass, which is arguably the most difficult continuously-melted optical material ever produced, comes as a result of a $60 million, six-year joint R&D program between government and industry. The glasses manufactured by the new continuous melting process are Nd-doped phosphate-based glasses and are marketed under the product names LG-770 (Schott Glass Technologies) and LHG-8 (Hoya Corporation USA). With this advance in glass manufacturing technology, it is now possible to construct high-energy, high-peak-power lasers for use in fusion energy development, national defense, and basic physics research that would have been impractical to build using the old melting technology. The development of continuously melted laser glass required technological advances that have lead to improvements in the manufacture of other optical glass products as well. For example, advances in forming, annealing, and conditioning steps of the laser glass continuous melting process are now being used in manufacture of other large-size optical glasses.

  6. Helicon wave excitation to produce energetic electrons for manufacturing semiconductors

    DOE Patents [OSTI]

    Molvik, A.W.; Ellingboe, A.R.

    1998-10-20

    A helicon plasma source is controlled by varying the axial magnetic field or rf power controlling the formation of the helicon wave. An energetic electron current is carried on the wave when the magnetic field is 90 G; but there is minimal energetic electron current when the magnetic field is 100 G in one particular plasma source. Similar performance can be expected from other helicon sources by properly adjusting the magnetic field and power to the particular geometry. This control for adjusting the production of energetic electrons can be used in the semiconductor and thin-film manufacture process. By applying energetic electrons to the insulator layer, such as silicon oxide, etching ions are attracted to the insulator layer and bombard the insulator layer at higher energy than areas that have not accumulated the energetic electrons. Thus, silicon and metal layers, which can neutralize the energetic electron currents will etch at a slower or non-existent rate. This procedure is especially advantageous in the multilayer semiconductor manufacturing because trenches can be formed that are in the range of 0.18--0.35 mm or less. 16 figs.

  7. Helicon wave excitation to produce energetic electrons for manufacturing semiconductors

    DOE Patents [OSTI]

    Molvik, Arthur W. (Livermore, CA); Ellingboe, Albert R. (Fremont, CA)

    1998-01-01

    A helicon plasma source is controlled by varying the axial magnetic field or rf power controlling the formation of the helicon wave. An energetic electron current is carried on the wave when the magnetic field is 90 G; but there is minimal energetic electron current when the magnetic field is 100 G in one particular plasma source. Similar performance can be expected from other helicon sources by properly adjusting the magnetic field and power to the particular geometry. This control for adjusting the production of energetic electrons can be used in the semiconductor and thin-film manufacture process. By applying energetic electrons to the insulator layer, such as silicon oxide, etching ions are attracted to the insulator layer and bombard the insulator layer at higher energy than areas that have not accumulated the energetic electrons. Thus, silicon and metal layers, which can neutralize the energetic electron currents will etch at a slower or non-existent rate. This procedure is especially advantageous in the multilayer semiconductor manufacturing because trenches can be formed that are in the range of 0.18-0.35 mm or less.

  8. From "Smart Manufacturing" to "Manufacturing Smart" Manufacturing as a core enabler of the Internet of Things

    E-Print Network [OSTI]

    Das, Suman

    Page | 1 From "Smart Manufacturing" to "Manufacturing Smart" Manufacturing as a core enabler in the United States (see the announcement of the Advanced Manufacturing Partnership Steering Committee "2 manufacturing on economic growth and competitiveness. It has been recently suggested that "a network of sensors

  9. Advanced Technology Vehicles Manufacturing (ATVM) Loan Program...

    Office of Environmental Management (EM)

    Advanced Technology Vehicles Manufacturing (ATVM) Loan Program Advanced Technology Vehicles Manufacturing (ATVM) Loan Program Advanced Technology Vehicles Manufacturing (ATVM) Loan...

  10. Manufacturing-aware physical design techniques

    E-Print Network [OSTI]

    Sharma, Puneet

    2007-01-01

    C. Design for Manufacturing . . . . . . . . . . .for Microelectronic Manufacturing, 2006, pp. 61560T-1 –for Microelectronic Manufacturing, vol. 5042, 2003, pp. 99–

  11. Honda: North American Manufacturing Facilities | Department of...

    Office of Environmental Management (EM)

    Honda: North American Manufacturing Facilities Honda: North American Manufacturing Facilities From October, 2008 Honda: North American Manufacturing Facilities More Documents &...

  12. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test

  13. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect (OSTI)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  14. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  15. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1993-01-01

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  16. Lithium metal reduction of plutonium oxide to produce plutonium metal

    DOE Patents [OSTI]

    Coops, Melvin S. (Livermore, CA)

    1992-01-01

    A method is described for the chemical reduction of plutonium oxides to plutonium metal by the use of pure lithium metal. Lithium metal is used to reduce plutonium oxide to alpha plutonium metal (alpha-Pu). The lithium oxide by-product is reclaimed by sublimation and converted to the chloride salt, and after electrolysis, is removed as lithium metal. Zinc may be used as a solvent metal to improve thermodynamics of the reduction reaction at lower temperatures. Lithium metal reduction enables plutonium oxide reduction without the production of huge quantities of CaO--CaCl.sub.2 residues normally produced in conventional direct oxide reduction processes.

  17. Metallization of electronic insulators

    DOE Patents [OSTI]

    Gottesfeld, Shimshon (Los Alamos, NM); Uribe, Francisco A. (Los Alamos, NM)

    1994-01-01

    An electroplated element is formed to include an insulating substrate, a conducting polymer polymerized in situ on the substrate, and a metal layer deposited on the conducting polymer. In one application a circuit board is formed by polymerizing pyrrole on an epoxy-fiberglass substrate in a single step process and then electrodepositing a metal over the resulting polypyrrole polymer. No chemical deposition of the metal is required prior to electroplating and the resulting layer of substrate-polymer-metal has excellent adhesion characteristics. The metal deposition is surprisingly smooth and uniform over the relatively high resistance film of polypyrrole. A continuous manufacturing process is obtained by filtering the solution between successive substrates to remove polymer formed in the solution, by maintaining the solution oxidizing potential within selected limits, and by adding a strong oxidant, such as KMnO.sub.4 at periodic intervals to maintain a low sheet resistivity in the resulting conducting polymer film.

  18. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  19. Arnold Schwarzenegger RESEARCH ON MANUFACTURING

    E-Print Network [OSTI]

    Arnold Schwarzenegger Governor RESEARCH ON MANUFACTURING QUADRUPLE-JUNCTION SOLAR CELLS Prepared ON MANUFACTURING QUADRUPLE-JUNCTION SOLAR CELLS EISG AWARDEE Chemical Engineering Department University Efficiency · Renewable Energ

  20. HPC4Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Deborah May, Lawrence Livermore National Laboratory U.S. DOE Advanced Manufacturing Office Program Review Meeting Washington, D.C. May 28-29, 2015 LLNL-PRES-792637 This work was...

  1. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges atEnergy ManufacturingThe Office

  2. 12 December 2014 SENT TO LSU AGCENTER/LOUISIANA FOREST PRODUCTS DEVELOPMENT CENTER -FOREST SECTOR / FORESTY PRODUCTS INTEREST GROUP

    E-Print Network [OSTI]

    . "In addition to furniture manufacturing, the larger forest products employment base includes / FORESTY PRODUCTS INTEREST GROUP Wisconsin tops the nation in wood furniture manufacturing employment and skilled workforce helped the state secure the top ranking nationwide in wood furniture manufacturing

  3. An empirical analysis of manufacturing re-shoring and supply chain risk

    E-Print Network [OSTI]

    Kyratzoglou, loannis M

    2013-01-01

    After an exodus of jobs in the last few years, the U.S. is committed to improving its manufacturing competiveness by investing in manufacturing innovation and increasing its labor force productivity. With rising labor costs ...

  4. Industrial applications' simulation technologies in virtual environments Part II: Virtual Manufacturing and Virtual Assembly

    E-Print Network [OSTI]

    Aristomenis, Antoniadis

    categories, according to the subject and the technology that is required: · Virtual Manufacturing1 Industrial applications' simulation technologies in virtual environments Part II: Virtual Manufacturing and Virtual Assembly Bilalis Nikolaos Associate Professor Department of Production and Engineering

  5. ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2011

    E-Print Network [OSTI]

    Colton, Jonathan S.

    : Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2011 5 Commodity Production · 34.8 million metric and formaldehyde #12;ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2011 12 Polyethylene (PE

  6. Preparation of uniform nanoparticles of ultra-high purity metal oxides, mixed metal oxides, metals, and metal alloys

    DOE Patents [OSTI]

    Woodfield, Brian F.; Liu, Shengfeng; Boerio-Goates, Juliana; Liu, Qingyuan; Smith, Stacey Janel

    2012-07-03

    In preferred embodiments, metal nanoparticles, mixed-metal (alloy) nanoparticles, metal oxide nanoparticles and mixed-metal oxide nanoparticles are provided. According to embodiments, the nanoparticles may possess narrow size distributions and high purities. In certain preferred embodiments, methods of preparing metal nanoparticles, mixed-metal nanoparticles, metal oxide nanoparticles and mixed-metal nanoparticles are provided. These methods may provide tight control of particle size, size distribution, and oxidation state. Other preferred embodiments relate to a precursor material that may be used to form nanoparticles. In addition, products prepared from such nanoparticles are disclosed.

  7. COOPERATION BETWEEN BUSINESS AND HOLONIC MANUFACTURING DECISION SYSTEMS

    E-Print Network [OSTI]

    Boyer, Edmond

    in production control consists in im- proving existing manufacturing production planning and control (PPC, France {remi.pannequin, andre.thomas}@cran.uhp-nancy.fr Abstract: New developments in production control system. Keywords: holonic control, product-driven systems, B2M architecture 1. INTRODUCTION In the area

  8. Manufactured caverns in carbonate rock

    DOE Patents [OSTI]

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  9. Pollution Prevention and Lean Manufacturing Paper # 360

    E-Print Network [OSTI]

    Pollution Prevention and Lean Manufacturing Paper # 360 Harry W. Edwards and Jason M. Jonkman, the CSU IAC promotes energy conservation, pollution prevention, and productivity improvement. During that generated a total of 467 assessment recommendations (ARs) with pollution prevention benefits. Such benefits

  10. CHEMICAL ENGINEERING AND MANUFACTURING CHEMICAL ENGINEERING

    E-Print Network [OSTI]

    Provancher, William

    CHEMICAL ENGINEERING AND MANUFACTURING CHEMICAL ENGINEERING Objective Chemical Engineers of chemicals. This lesson introduces students to one component of chemical engineering: food processing, and a chemical engineer 2. How chemical engineers are involved in food production 3. That chemical engineers need

  11. A Global Assessment of Manufacturing: Economic

    E-Print Network [OSTI]

    Gutowski, Timothy

    Tools and Production Technology, Technische Universit¨at, Braunschweig D-38106, Germany Annu. RevA Global Assessment of Manufacturing: Economic Development, Energy Use, Carbon Emissions, and the Potential for Energy Efficiency and Materials Recycling Timothy G. Gutowski,1 Julian M. Allwood,3 Christoph

  12. 4. Manufacturing Isovolumes Michael Bailey

    E-Print Network [OSTI]

    Bailey, Mike

    4. Manufacturing Isovolumes Michael Bailey 4.1 Introduction Displaying a single isosurface provides and then manufactures them, providing a non-volatile display of several isosurfaces. The inspiration for this idea, tetrahedralization produces more information than is necessary for prototype manufacturing. Prototype manufacturing

  13. Design For Manufacture and Assembly 4.1 Introduction

    E-Print Network [OSTI]

    Causey, Gregory C.

    independently. In this scenario, the designer designs a product and ``tosses it over the wall times the objections to this approach to manufacturing comes from the designers and those in marketing207 4 Design For Manufacture and Assembly 4.1 Introduction Designing parts for use in a flexible

  14. Agile Manufacturing Group Case Western Reserve University 10/4/95 Published in the IIE Transactions on Design and Manufacturing, Special Focused Issue

    E-Print Network [OSTI]

    Causey, Gregory C.

    technologies, along with the lessons learned from total quality management, `just-in-time' production and `leanAgile Manufacturing Group Case Western Reserve University 10/4/95 Published in the IIE Transactions on Design and Manufacturing, Special Focused Issue 06/11/96 Page 1 An Agile Manufacturing Workcell Design

  15. Agile Manufacturing Group Case Western Reserve University 10/4/95 Submitted to the IIE Transactions on Design and Manufacturing, Special Focused Issue

    E-Print Network [OSTI]

    Causey, Gregory C.

    production technologies, along with the lessons learned from total quality management, `justAgile Manufacturing Group Case Western Reserve University 10/4/95 Submitted to the IIE Transactions on Design and Manufacturing, Special Focused Issue 06/11/96 Page 1 An Agile Manufacturing Workcell Design

  16. Metal plasmas for the fabrication of nanostructures

    E-Print Network [OSTI]

    Anders, Andre

    2006-01-01

    by Energetic Condensation of Metal Plasmas André AndersD: Appl. Phys. (2006) Metal plasmas for the fabrication ofA review is provided covering metal plasma production, the

  17. Increasing Productivity of Welding 

    E-Print Network [OSTI]

    Uhrig, J. J.

    1983-01-01

    It is universally recognized that welding is the most economical way to permanently join metals. Recent advances in welding, specifically, the continuous electrode wire processes make welding even more attractive for manufacturing. As welding...

  18. 2009 Solid-State Lighting Vancouver Manufacturing Workshop Highlights

    Broader source: Energy.gov [DOE]

    Well over 150 lighting industry leaders gathered in Vancouver, Washington, on June 24-25, 2009, for the second DOE Solid-State Lighting (SSL) Manufacturing Workshop. The primary purpose was to review and refine a "strawman" roadmap for SSL manufacturing, based on insights and recommendations from the first workshop, which was held in April in Fairfax, Virginia. These insights and recommendations focused on identifying and overcoming the key barriers to developing lower-cost, higher-quality SSL products. The outcome of both workshops will be a working roadmap to guide SSL manufacturing in general and to inform a new DOE manufacturing initiative.

  19. EFFECTS ON CHP PLANT EFFICIENCY OF H2 PRODUCTION THROUGH PARTIAL OXYDATION OF NATURAL GAS OVER TWO GROUP VIII METAL

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    EFFECTS ON CHP PLANT EFFICIENCY OF H2 PRODUCTION THROUGH PARTIAL OXYDATION OF NATURAL GAS OVER TWO with natural gas in spark ignition engines can increase for electric efficiency. In-situ H23 production for spark ignition engines fuelled by natural gas has therefore been investigated recently, and4 reformed

  20. Environmentally conscious manufacturing integrated demonstration. Final report

    SciTech Connect (OSTI)

    Gentry, D.E.

    1993-07-01

    The objective of the Environmentally Conscious Manufacturing Integrated Demonstration was to show that several of the individually developed materials and processes to reduce hazardous materials and waste could be successfully used on a single assembly. A methodology was developed that could be used on any product to plan the approach to eliminating hazardous materials. Sample units of an existing design electronic unit were fabricated applying this methodology and substituting nonhazardous materials and processes. The results of this project show that total waste can be drastically reduced by at least an order of magnitude and hazardous material and waste can be essentially eliminated in the manufacture of this type of electronic devices.

  1. Method for making radioactive metal articles having small dimensions

    DOE Patents [OSTI]

    Ohriner, Evan K. (Knoxville, TN)

    2000-01-01

    A method for making a radioactive article such as wire, includes the steps of providing a metal article having a first shape, such a cylinder, that is either radioactive itself or can be converted to a second, radioactive isotope by irradiation; melting the metal article one or more times; optionally adding an alloying metal to the molten metal in order to enhance ductility or other properties; placing the metal article having the first shape (e.g., cylindrical) into a cavity in the interior of an extrusion body (e.g., a cylinder having a cylindrical cavity therein); extruding the extrusion body and the article having the first shape located in the cavity therein, resulting in an elongated extrusion body and an article having a second shape; removing the elongated extrusion body, for example by chemical means, leaving the elongated inner article substantially intact; optionally repeating the extrusion procedure one or more times; and then drawing the elongated article to still further elongate it, into wire, foil, or another desired shape. If the starting metal is enriched in a radioactive isotope or a precursor thereof, the end product can provide a more intense radiation source than conventionally manufactured radioactive wire, foil, or the like.

  2. Upgrading platform using alkali metals

    SciTech Connect (OSTI)

    Gordon, John Howard

    2014-09-09

    A process for removing sulfur, nitrogen or metals from an oil feedstock (such as heavy oil, bitumen, shale oil, etc.) The method involves reacting the oil feedstock with an alkali metal and a radical capping substance. The alkali metal reacts with the metal, sulfur or nitrogen content to form one or more inorganic products and the radical capping substance reacts with the carbon and hydrogen content to form a hydrocarbon phase. The inorganic products may then be separated out from the hydrocarbon phase.

  3. Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quarterly report, November 1994--February 1995

    SciTech Connect (OSTI)

    1995-03-01

    This second quarterly report describes work during the second three months of the University of Pittsburgh`s (Pitt`s) project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quotes} Participating with Pitt on this project are Dravo Lime Company (DLC), Mill Service, Inc. (MSI) and the Center for Hazardous Materials Research (CHMR). The report describes the activities of the project team during the reporting period. The principal work has focussed upon the acquisition of by-product samples and their initial analysis. Other efforts during the second quarter have been directed toward identifying the first hazardous waste samples and preparing for their treatment and analysis. Relatively little data has yet been collected. Major presentation of technical details and data will appear for the first time in the third quarterly report. The activity on the project during the second quarter of Phase One, as presented in the following sections, has fallen into seven areas: (1) Acquiring by-products, (2) Analyzing by-products, (3) Identifying, analyzing and treating suitable hazardous wastes, (4) Carrying out the quality assurance/quality control program, (5) Developing background, and (6) Initiating public relations

  4. Dynamic scheduling of manufacturing systems with setups and random disruptions

    E-Print Network [OSTI]

    Tubilla Kuri, Fernando

    2011-01-01

    Manufacturing systems are often composed of machines that can produce a variety of items but that most undergo time-consuming (and possibly costly) setups when switching between product types. Scheduling these setups ...

  5. The business case for continuous manufacturing of pharmaceuticals

    E-Print Network [OSTI]

    Wilburn, Kristopher Ray

    2010-01-01

    Manufacturing in the pharmaceutical industry is presently characterized as a batch production system, which has existed in its current form for decades. This structure is the result of historical regulatory policy as well ...

  6. Application of queueing theory in bulk biotech manufacturing

    E-Print Network [OSTI]

    Donohue, Michael (Michael Tiahrt)

    2011-01-01

    One of the most challenging problems in Amgen's biological manufacturing facility is adhering to the daily schedule of production tasks. Delays in non-time critical tasks have been traced to temporary workload surges that ...

  7. Quality improvement strategy in a dynamic aerospace manufacturing environment

    E-Print Network [OSTI]

    English, Orion T. (Orion Tyler)

    2014-01-01

    In the manufacturing of any complex product it is a generally accepted phenomenon that defects will occur at various stages in the process. In aircraft modification and repair facilities, the low levels of automation and ...

  8. Understanding Lean Manufacturing According to Axiomatic Design Principles

    E-Print Network [OSTI]

    Reynal, Vicente A.

    In this paper, a sequence of implementation steps will be developed through the application of axiomatic design. This sequence will provide a design methodology for lean production which connects manufacturing system design ...

  9. Improving energy efficiency in a pharmaceutical manufacturing environment -- office building

    E-Print Network [OSTI]

    Li, Wu, M. Eng Massachusetts Institute of Technology

    2009-01-01

    Reducing energy consumption without compromising the quality of products in a pharmaceutical manufacturing environment and maintaining the comfort of employees is of critical important in maintaining the financial viability ...

  10. Revitalizing us manufacturing to capitalize on innovation - through education

    E-Print Network [OSTI]

    Anthony, Brian

    We find that a conventional engineering degree approach to education is not sufficient to meet the new challenges in the ecosystem of manufacturing, design and business innovation, and product realization. Instead a new ...

  11. Information tracking and sharing in organic photovoltaic panel manufacturing

    E-Print Network [OSTI]

    Gong, Ming, M. Eng. Massachusetts Institute of Technology

    2011-01-01

    The MIT MEng team of four worked with Konarka Technologies, a world leading organic solar panel manufacturer, on production tracking and analysis as well as various operational improvement projects. MIT's collaborative ...

  12. Identifying nonlinear variaiton patterns in multivariate manufacturing processes 

    E-Print Network [OSTI]

    Zhang, Feng

    2005-02-17

    This dissertation develops a set of nonlinear variation pattern identification methods that are intended to aid in diagnosing the root causes of product variability in complex manufacturing processes, in which large amounts of high dimensional in...

  13. for Industry Manufacturing

    E-Print Network [OSTI]

    helps to reduce risk and accelerate the development and deployment of innovative energy-efficient Energy Research Nation's broadest portfolio of energy generation and efficiency programs ScienceA National Resource for Industry Manufacturing Demonstration Facility #12;As the nation's premier

  14. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    in Indiana (IN), USA electricity is mostly generated byUSA, where gas, nuclear and hydro are the main sources of electricity.

  15. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    house gas emissions and carbon footprint are numerous. Thisgas emissions and carbon footprint are numerous. In thispayback time • Carbon footprint • Efficiency improvement (

  16. Energy Impacts of Productivity Improvements in Manufacturing 

    E-Print Network [OSTI]

    Mitrovic, B.; Muller, M. R.

    2002-01-01

    The complexity of industrial processes and the need to consider the interaction of various systems has led in many cases to the maturing of the “energy audit” in to a more sophisticated “industrial assessment.” The assessment team typically looks...

  17. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    Temporal Difference in Life Cycle Assessment: Case Study onand Barbara Linke on Life Cycle Assessment for Discreteto enhance Life Cycle Assessment Methods, understand the

  18. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    Temporal Difference in Life Cycle Assessment: Case Study onB. , “LMAS report by on Life Cycle Assessment for Discrete+1-510-642-6163 KEYWORDS: Life Cycle Assessment, LCA, Green

  19. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    phase; machine tools consume energy by moving masses. Energymechanical systems consume more energy in the use phase than

  20. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    phase; machine tools consume energy by moving masses. 3.1mechanical systems consume more energy in the use phase than

  1. Washington: Battery Manufacturer Brings Material Production Home...

    Office of Environmental Management (EM)

    batteries enable electric drive vehicles to consume less petroleum and produce less pollution than conventional vehicles. At full capacity, the EnerG2 plant will produce enough...

  2. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    food service/cafeteria, human relations and other office functions, management, packaging and shipping, and associated waste.

  3. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    University, Germany Edited by Prof. Dr. -lng. habil. Prof.E. h. Dr. -lng. E. h. Dr. h.c. Reimund Neugebauer Prof. T.

  4. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    The energy and resource efficiency of manufacturingprocesses tackles energy and resource efficiency of drillingpotential for resource and energy efficiency. Zhang et al.

  5. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    plenary Papers: Energy and Resource Efficiency Berger L. -Plenary Papers: Energy and Resource Efficiency • Pressureplenary Papers: Energy and Resource Efficiency sheets and

  6. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    The energy and resource efficiency of manufacturingprocesses tackles energy and resource efficiency of drillingpotential for resource and energy efficiency, too. Zhang et

  7. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    D. , Environmental Analysis of Milling Machine Tool Use inStrategies for Milling Machine Tool Use, Proceedings of theconsumption of two milling machines placed in different

  8. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    D. , Analysis of Milling Machine Tool Use in Variousof two style milling machines operating in different

  9. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    D. , “Environmental Analysis of Milling Machine Tool Use inReduction Strategies for Milling Machine Tool Use,” Proc. ofconsumption of two milling machines placed in different

  10. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    14. Joint Center for Artificial Photosynthesis, https://Joint Center for Artificial Photosynthesis (JCAP) aims tofossil fuels by artificial photosynthesis generators. The

  11. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    Center for Artificial Photosynthesis, https://solarfuelshub.Joint Center for Artificial Photosynthesis (JCAP) aims tofossil fuels by artificial photosynthesis generators. The

  12. Manufacturing/Production Steering Committee Meeting

    SciTech Connect (OSTI)

    Nuckols, Matthew M. [Los Alamos National Laboratory; Hedley, Richard [AWE; McKamy, Dr. Jerry N. [NNSA

    2012-08-14

    JOWOG 30 has been reorganized and reinvigorated over the past couple of years to: (1) Drive an increased level of value and accomplishment; (2) Broaden engagement from LANL to both NNSA and full Weapons Complex; and (3) Incorporate the Strategic Technical Facilities Modernization (STFM) initiative into J30 structure. Recent/Ongoing Exchanges (2011 and 2012) - Current Exchanges entirely focused within the five J30 tasking areas: Capability Gap, Facility Re-Kit, Commissioning, Environmental Liabilities, Safety Basis. Future Exchanges (2012 to 2015) - Continue current tasks according to plan, include additional tasks/teams in areas such as Criticality Safety and Radiation Protection.

  13. Alternative Energy Product Manufacturers Tax Credit

    Office of Energy Efficiency and Renewable Energy (EERE)

    The total amount of the credit is approved by the Taxation and Revenue Department and is not to exceed 5% of the taxpayer’s qualified expenditures. A qualified expenditure is the purchase of...

  14. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    recovery), and alternate energy sources for operation (fuelalternate energy supply systems are under development from solar to fuel

  15. Manufacturing/Production Steering Committee Meeting

    SciTech Connect (OSTI)

    Castro, Richard G. [Los Alamos National Laboratory

    2012-08-09

    This presentation discusses the following: (1) Nuclear Material Science - 22/1: Uranium Metallography and Metallurgy, 22/7: Plutonium Metallurgy, 22/8: Plutonium Corrosion; (2) Nuclear Materials Chemistry - 22/2: Actinide Chemistry, 22/7: Analytical Chemistry; (3) Tritium Science & Technology - 22/4: Tritium Science and Technology; and (4) Nuclear Materials Management - 22/5: Nuclear Materials Management, 22/9: Packaging, Storage and Transportation.

  16. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i n c i p a l De p u t y A sCOLONY PROJECTRecord ForDepartment of Energy

  17. Washington: Battery Manufacturer Brings Material Production Home |

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirley Ann JacksonDepartment| Department of EnergyData compiled by YanBiking to work helps

  18. Critical materials research needed to secure U.S. manufacturing, officials say

    Broader source: Energy.gov [DOE]

    Energy Department officials said yesterday that developing alternatives to critical materials, like rare earth metals used in solar panels and wind turbines, is crucial to American manufacturing stability and can help the United States circumvent global market pressures.

  19. Integrating Green Manufacturing in Sustainable Life Cycle Design: A Case Study on PEM Fuel Cells

    E-Print Network [OSTI]

    Chien, Joshua

    2013-01-01

    scale modeling and optimization of PEM fuel cells: Analysesand Manufacturing Optimization of Fuel Cells in StationaryOptimization, and Fabrication of Slotted-Interdigitated Thin Metallic Bipolar Plates for PEM Fuel Cells”.

  20. Forecast-driven tactical planning models for manufacturing systems

    E-Print Network [OSTI]

    Chhaochhria, Pallav

    2011-01-01

    Our work is motivated by real-world planning challenges faced by a manufacturer of industrial products. In the first part of the thesis, we study a multi-product serial-flow production line that operates in a low-volume, ...

  1. A hot isostatic pressing fabrication technique for particulate-reinforced metal matrix composites 

    E-Print Network [OSTI]

    McRea, Shana Aline

    1994-01-01

    , powder metallurgy provides a flexible process for manufacturing a wide variety of composites with tailored microstructures. In this research, particulate-reinforced metal matrix composites were manufactured by powder metallurgy using a hot isostatic...

  2. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect (OSTI)

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  3. A Unique Ductless H and V System for Manufacturing Plants 

    E-Print Network [OSTI]

    McReynolds, C.J.

    1989-01-01

    The 33 year-old Ford plant at Sandusky, Ohio, had been expanded many times over the years and presently manufactures a variety of metal and plastic automotive parts such as plastic heater housings. As more plastic extruders were added, the plant...

  4. Microjet formation and hard x-ray production from a liquid metal target irradiated by intense femtosecond laser pulses

    SciTech Connect (OSTI)

    Lar'kin, A. Uryupina, D.; Ivanov, K.; Savel'ev, A.; Bonnet, T.; Gobet, F.; Hannachi, F.; Tarisien, M.; Versteegen, M.; Spohr, K.; Breil, J.; Chimier, B.; Dorchies, F.; Fourment, C.; Leguay, P.-M.; Tikhonchuk, V. T.

    2014-09-15

    By using a liquid metal as a target one may significantly enhance the yield of hard x-rays with a sequence of two intense femtosecond laser pulses. The influence of the time delay between the two pulses is studied experimentally and interpreted with numerical simulations. It was suggested that the first arbitrary weak pulse produces microjets from the target surface, while the second intense pulse provides an efficient electron heating and acceleration along the jet surface. These energetic electrons are the source of x-ray emission while striking the target surface. The microjet formation is explained based on the results given by both optical diagnostics and hydrodynamic modeling by a collision of shocks originated from two distinct zones of laser energy deposition.

  5. Design for manufacturability Design verification

    E-Print Network [OSTI]

    Patel, Chintan

    ITRS Design #12;Design · Design for manufacturability · Design verification #12;Design for Manufacturability · Architecture challenges · Logic and circuit challenges · Layout and physical design challenges · Expected to be the source of multiple DFM challenges · Invest in variability reduction or design

  6. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  7. Embedding Sustainability into Manufacturing Organizations 

    E-Print Network [OSTI]

    Tutterow, V.

    2014-01-01

    will be reviewed, also. This paper has an emphasis on smaller manufacturers, and will discuss how large manufacturers can engage the smaller companies within their global supply chains in both energy management and sustainability....

  8. Axiomatic Deisgn of Manufacturing Systems

    E-Print Network [OSTI]

    Cochran, David

    This paper introduces the use of axiomatic design in the design of manufacturing systems. The two primary functional requirements of any manufacturing system are developed. These functional requirements are then used to ...

  9. Measuring the Social Rate of Return to R&D in Coal, Petroleum and Nuclear Manufacturing

    E-Print Network [OSTI]

    Lin, C.-Y. Cynthia

    of return to research and development (R&D) in the energy manufacturing industry. Our model tries1 Measuring the Social Rate of Return to R&D in Coal, Petroleum and Nuclear Manufacturing: A Study in the manufacturing of coal, petroleum products and nuclear fuel for a number of OECD countries. Using a panel of data

  10. MN 535 Green Manufacturing Fall'04: M-W noon-2PM

    E-Print Network [OSTI]

    Lin, Xi

    of the Manufacturing Process that aims to efficiently use energy, water and raw materials in order to minimize airMN 535 Green Manufacturing Fall'04: M-W noon-2PM Course Objective Provides a systems view and water pollution and generation of solid waste per unit of the manufactured product Class Discussion

  11. Complex Assembly Variant Design in Agile Manufacturing. Part I: System Architecture and Assembly Modeling Methodology

    E-Print Network [OSTI]

    Nagi, Rakesh

    ;1 Introduction Having experienced Mass Production, Lean Manufacturing, and Follow the Leader, American manufacComplex Assembly Variant Design in Agile Manufacturing. Part I: System Architecture and Assembly 14260, USA March 31, 2004 Abstract In the distributed and horizontally integrated manufacturing

  12. BENCHMARKING THE TRANSITION TO AGILE MANUFACTURING: A KNOWLEDGE-BASED SYSTEMS APPROACH

    E-Print Network [OSTI]

    Wallingford, Eugene

    market share erosion to foreign-based "lean" 3 #12;manufacturers. These smaller, more flexible, and more inefficiencies associated with inflexible American-style mass-production. Lean manufacturers facilitatedBENCHMARKING THE TRANSITION TO AGILE MANUFACTURING: A KNOWLEDGE-BASED SYSTEMS APPROACH H. Fred

  13. ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton GIT 2009

    E-Print Network [OSTI]

    Colton, Jonathan S.

    ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2009 1 Ring Plant ver. 1 #12;ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2009 2 Ring production steps #12;ME 4210: Manufacturing Processes and Engineering Prof. J.S. Colton © GIT 2009 3 Raw material

  14. Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quartery report, August 1994--November 1994

    SciTech Connect (OSTI)

    1994-12-01

    This first quarterly report describes work during the first three months of the University of Pittsburgh`s (Pitt`s) project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quotes} Participating with Pitt on this project are Dravo Lime Company (DLC), Mill Service, Inc. (MSO and the Center for Hazardous Materials Research (CHMR)). The report states the goals of the project - both general and specific - and then describes the activities of the project team during the reporting period. All of this work has been organizational and developmental in nature. No data has yet been collected. Technical details and data will appear for the first time in the second quarterly report and be the major topic of subsequent reports.

  15. Oxhide ingots, copper production, and the mediterranean trade in copper and other metals in the bronze age 

    E-Print Network [OSTI]

    Jones, Michael Rice

    2007-09-17

    of Turkey at Uluburun and Cape Gelidonya, as well as mining and smelting sites in the Mediterranean region, provide invaluable information on the production and trade of copper and tin, the main ingredients of bronze. In this thesis, I examine the evolution...

  16. Design and Manufacture of a Laparoscopic Telesurgical and Telementoring Robot Manipulator

    E-Print Network [OSTI]

    Prince, Stephen William

    2012-01-01

    Manufacture Case Studies . . . . . . .Engineering & Manufacture Design . . . . . . . . . . .6 Manufacture of the

  17. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing:...

  18. AEMC Summit to Showcase U.S. Department of Energy Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    a greater extent than ever before. We've also focused on addressing industrial efficiency deployment barriers to boost energy productivity across the entire U.S. manufacturing...

  19. U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis...

    Office of Environmental Management (EM)

    the five largest energy-consuming sectors: Chemicals Forest products Petroleum refining Food and beverages Iron and steel The report references the Manufacturing Energy and Carbon...

  20. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Summit Manufacturing, and Advanced Distributor Products -- must stop distributing 61 heat pump models and 1 air conditioner model that DOE has determined do not comply with...

  1. Manufacturing Research and Development | Department of Energy

    Office of Environmental Management (EM)

    Manufacturing Research and Development Manufacturing Research and Development The Fuel Cell Technologies Office's manufacturing research and development (R&D) activity improves...

  2. Smart Manufacturing Innovation Institute: Overview, Goals and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Manufacturing Innovation Institute: Overview, Goals and Activities AMO Industry Day February 25, 2015 Isaac Chan Advanced Manufacturing Office www.manufacturing.energy.gov 2...

  3. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry...

  4. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01

    Sustainability of additive manufacturing: measuring theCommittee F42 on Additive Manufacturing Technologies," TheASTM Committee F42 on Additive Manufacturing Technologies. -

  5. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  6. Additive manufacturing capabilities expanding | ornl.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive manufacturing capabilities expanding January 01, 2013 Large-scale polymer additive manufacturing equipment located at the Manufacturing Demonstration Facility. Additive...

  7. Tennessee's Manufacturing Sector Before and After the

    E-Print Network [OSTI]

    Grissino-Mayer, Henri D.

    Tennessee's Manufacturing Sector Before and After the Great Recession Prepared by Matthew N. Murray....................................................................................................................................... 1 Manufacturing in the Post Great Recession Era............................................................................... 2 Manufacturing Employment Trends

  8. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01

    optimisation in manufacturing," International Journal ofEnergy Requirements for Manufacturing Processes," in 13thenergy consumption of manufacturing processes: a case of

  9. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Environmentally benign manufacturing: Trends in Europe,USA” Trans. ASME, J. Manufacturing Science and Engineering,and Computer Integrated Manufacturing, 15, pp. 257-270.

  10. Precision Manufacturing Process Monitoring with Acoustic Emission

    E-Print Network [OSTI]

    Lee, D. E.; Hwang, I.; Valente, C. M. O.; Oliviera, J. F.G.; Dornfeld, D. A.

    2006-01-01

    feedback in a fully automated manufacturing environment. 8.Conclusions As current manufacturing trends aim for smallerfor open architecture manufacturing of precision machining

  11. Appropriate use of Green Manufacturing Frameworks

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2010-01-01

    Wedges for Implementing Green Manufacturing,” Trans.North American Manufacturing Research Institute, vol. 35,A. (2008), “Metrics for Manufacturing Sustainability,” Proc.

  12. Precision Manufacturing Process Monitoring With Acoustic Emission

    E-Print Network [OSTI]

    Lee, D.E.; Huang, Inkil; Valente, Carlos M. O.; Oliveira, J. F.; Dornfeld, David

    2006-01-01

    feedback in a fully automated manufacturing environment. 8.Conclusions As current manufacturing trends aim for smallerfor open architecture manufacturing of precision machining

  13. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Environmentally benign manufacturing: Trends in Europe,USA” Trans. ASME, J. Manufacturing Science and Engineering,Design and Inverse Manufacturing, Tokyo, Japan. Krishnan,

  14. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  15. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  16. Structure for HTS composite conductors and the manufacture of same

    DOE Patents [OSTI]

    Cotton, J.D.; Riley, G.N. Jr.

    1999-06-01

    A superconducting oxide composite structure including a superconducting oxide member, a metal layer surrounding the superconducting oxide member, and an insulating layer of a complex oxide formed in situ adjacent to the superconducting oxide member and the metal layer is provided together with a method of forming such a superconducting oxide composite structure including encapsulating a superconducting oxide member or precursor within a metal matrix layer from the group of: (1) a reactive metal sheath adjacent to the superconducting oxide member or precursor, the reactive metal sheath surrounded by a second metal layer or (2) an alloy containing a reactive metal; to form an intermediate product, and, heating the intermediate product at temperatures and for time sufficient to form an insulating layer of a complex oxide in situ, the insulating layer to the superconducting oxide member or precursor and the metal matrix layer. 10 figs.

  17. Advanced Manufacturing for a U.S. Clean Energy Economy (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-03-01

    This fact sheet is an overview of the U.S. Department of Energy's Advanced Manufacturing Office. Manufacturing is central to our economy, culture, and history. The industrial sector produces 11% of U.S. gross domestic product (GDP), employs 12 million people, and generates 57% of U.S. export value. However, U.S. industry consumes about one-third of all energy produced in the United States, and significant cost-effective energy efficiency and advanced manufacturing opportunities remain unexploited. As a critical component of the National Innovation Policy for Advanced Manufacturing, the U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) is focused on creating a fertile environment for advanced manufacturing innovation, enabling vigorous domestic development of transformative manufacturing technologies, promoting coordinated public and private investment in precompetitive advanced manufacturing technology infrastructure, and facilitating the rapid scale-up and market penetration of advanced manufacturing technologies.

  18. Method of producing adherent metal oxide coatings on metallic surfaces

    DOE Patents [OSTI]

    Lane, Michael H. (Clifton Park, NY); Varrin, Jr., Robert D. (McLean, VA)

    2001-01-01

    Provided is a process of producing an adherent synthetic corrosion product (sludge) coating on metallic surfaces. The method involves a chemical reaction between a dry solid powder mixture of at least one reactive metal oxide with orthophosphoric acid to produce a coating in which the particles are bound together and the matrix is adherent to the metallic surface.

  19. Mechanistic studies aimed at the development of single site metal alkoxide catalysts for the production of polyoxygenates from renewable resources.

    SciTech Connect (OSTI)

    Chisholm, Malcolm H.

    2015-12-15

    The work proposed herein follows on directly from the existing 3 year grant and the request for funding is for 12 months to allow completion of this work and graduation of current students supported by DOE. The three primary projects are as follows. 1.) A comparative study of the reactivity of LMg(OR) (solvent), where L= a ?-diiminate or pyrromethene ligand, in the ring-opening of cyclic esters. 2.) The homopolymerization of expoxides, particularly propylene oxide and styrene oxide, and their copolymerizations with carbon dioxide or organic anhydrides to yield polycarbonates or polyesters, respectively. 3.) The development of well-defined bismuth (III) complexes for ring-opening polymerizations that are tolerant of both air and water. In each of these topics special emphasis is placed on developing a detailed mechanistic understanding of the ring-opening event and how this is modified by the employment of specific metal and ligand combinations. This document also provides a report on findings of the past grant period that are not yet in the public domain/published and shows how the proposed work will bring the original project to conclusion.

  20. Production

    Broader source: Energy.gov [DOE]

    Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of cultivation systems.

  1. Low-cost manufacturing of flow channels with multi-nozzle abrasive-waterjets: a feasibility investigation

    SciTech Connect (OSTI)

    Liu, H. T.; Hovanski, Yuri; Caldwell, Dustin D.; Williford, Ralph E.

    2008-11-28

    Stamping and photochemical machining have been two of the common methods for manufacturing flow channels used in reformers, reactors, heat exchangers, and fuel-cell stacks. The flow channels are then bonded to form the finish products. These methods are severely constrainted by plate area and thickness, material type, and environmental concerns. Furthermore, they are too costly to meet the U. S. DoE's targeted goal - untaxed price of $2.00-3.00/gge (gasoline gallon equivalent). Abrasive-waterjets were applied for machining various flow-channel patterns such as high-espect-ratio slots/ribs on several metals and non-metals were conducted to demonstrate its merits over other machine tools.

  2. Fabrication of metallic nano-slit waveguides with sharp bends.

    SciTech Connect (OSTI)

    Lu, M.; Ocola, L. E.; Gray, S. K.; Wiederrecht, G.; Center for Nanoscale Materials

    2008-01-01

    Metallic nanoslit waveguides are promising candidates for ultrahigh-density optical interconnections. A variety of devices based on metallic nanoslit waveguides have already been proposed that show a great superiority over conventional photonic devices for compactness. However very few two-dimensional devices have been experimentally demonstrated with in-plane geometries due to fabrication difficulties. In this article, a feasible process is presented using traditional semiconductor fabrication technologies such as mix-and-match lithography and electroplating, which is capable of fabricating complicated 100 nm wide, 800 nm deep gold slit waveguides with multiple sharp right-angle corners. The process can be extended to volume production manufacturing with minor modifications, thus enabling the fabrication of nanoslit photonic circuits and networks.

  3. Actinide metal processing

    DOE Patents [OSTI]

    Sauer, N.N.; Watkin, J.G.

    1992-03-24

    A process for converting an actinide metal such as thorium, uranium, or plutonium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is described together with a low temperature process for preparing an actinide oxide nitrate such as uranyl nitrate. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  4. Actinide metal processing

    DOE Patents [OSTI]

    Sauer, Nancy N. (Los Alamos, NM); Watkin, John G. (Los Alamos, NM)

    1992-01-01

    A process of converting an actinide metal such as thorium, uranium, or plnium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is provided together with a low temperature process of preparing an actinide oxide nitrate such as uranyl nitrte. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  5. Seminar Title: Additive Manufacturing Advanced Manufacturing of Polymer and Composite Components

    E-Print Network [OSTI]

    Wisconsin at Madison, University of

    Seminar Title: Additive Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Additive manufacturing technologies Functionally Integrated Composite Structures, Augsburg, Germany ME Faculty Candidate Abstract: Additive

  6. This Material Copyrighted By Its Respective Manufacturer This Material Copyrighted By Its Respective Manufacturer

    E-Print Network [OSTI]

    Lanterman, Aaron

    This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12

  7. Faculty Position in Mechanical Engineering Additive Manufacturing

    E-Print Network [OSTI]

    Faculty Position in Mechanical Engineering Additive Manufacturing University of Kansas of additive manufacturing. Exceptional candidates with outstanding qualifications could be considered using additive manufacturing in applications such as, but not limited to the net shape manufacture of

  8. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Environmental Management (EM)

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures...

  9. Clean Energy Manufacturing Innovation Institute for Composite...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composite Materials And Structures Webinar Clean Energy Manufacturing Innovation Institute for Composite Materials And...

  10. Manufacturing Energy and Carbon Footprint References | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    References Manufacturing Energy and Carbon Footprint References footprintreferences.pdf More Documents & Publications 2010 Manufacturing Energy and Carbon Footprints: References...

  11. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel...

  12. Performance, Market and Manufacturing Constraints relevant to...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Market and Manufacturing Constraints relevant to the Industrialization of Thermoelectric Devices Performance, Market and Manufacturing Constraints relevant to the...

  13. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Broader source: Energy.gov (indexed) [DOE]

    Lightweighting Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing...

  14. CIMplementation™: Evaluating Manufacturing Automation 

    E-Print Network [OSTI]

    Krakauer, J.

    1985-01-01

    into two parts. CAM hardware inciudes machine tools with programmable controllers and on -board feedback devi ces for qua 1ity con~ ro 1 of cutting tools and workpieces. Automatrd assembly machines, despite their high degree of speci ali zed app 1i... the machines running. Manufacturing managers should examine their operation and their specific competences before apP 3 0aching CIM CIM is not for every one. (Gold and Gerwin a recommend guidelines for determining the degree of fit between CIM ;", and a...

  15. Electroless metal plating of plastics

    DOE Patents [OSTI]

    Krause, L.J.

    1982-09-20

    Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

  16. Electroless metal plating of plastics

    DOE Patents [OSTI]

    Krause, Lawrence J. (Chicago, IL)

    1984-01-01

    Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

  17. Electroless metal plating of plastics

    DOE Patents [OSTI]

    Krause, Lawrence J. (Chicago, IL)

    1986-01-01

    Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

  18. Mesoporous Silica-Supported Metal Oxide-Promoted Rh Nanocatalyst for Selective Production of Ethanol from Syngas

    SciTech Connect (OSTI)

    George Kraus

    2010-09-30

    The objective is to develop a process that will convert synthesis gas from coal into ethanol and then transform the ethanol into hydrogen. Principal investigators from Iowa State University include Dr. George Kraus, Dr. Victor Lin, Marek Pruski, and Dr. Robert Brown. Task 1 involves catalyst development and catalyst scale up. Mesoporous manganese silicate mixed oxide materials will be synthesized, characterized and evaluated. The first-and secondgeneration catalysts have been prepared and scaled up for use in Task 2. The construction of a high-pressure reactor system for producing synthetic liquid fuel from simulated synthesis gas stream has been completed as the first step in Task 2. Using the first- and second generation catalysts, the reactor has demonstrated the production of synthetic liquid fuel from a simulated synthesis gas stream.

  19. Computational study of the complexation of metal ion precursors in dendritic polymers 

    E-Print Network [OSTI]

    Tarazona Vasquez, Francisco

    2009-05-15

    Metal ions are important for medical, environmental and catalytic applications. They are used as precursor molecules for the manufacture of metal nanocatalysts, which are promising materials for an array of biomedical, ...

  20. Removal of metal oxide defects through improved semi-anisotropic wet etching process

    E-Print Network [OSTI]

    Dave, Neha H. (Neha Hemang)

    2012-01-01

    Data recently collected from an industrial thin film manufacturer indicate that almost 8% of devices are rejected due to excess metal, or unwanted metal on the device surface. Experimentation and analysis suggest that ...

  1. On Coating Durability of Polymer Coated Sheet Metal under Plastic Deformation 

    E-Print Network [OSTI]

    Huang, Yu-Hsuan

    2011-08-08

    Polymer coated sheet metal components find diverse applications in many industries. The manufacturing of the components generally involves forming of sheet metal into the desired shape and coating of the formed part with organic coating...

  2. Freeze-casting as a Novel Manufacturing Process for Fast Reactor Fuels. Final Report

    SciTech Connect (OSTI)

    Wegst, Ulrike G.K.; Allen, Todd; Sridharan, Kumar

    2014-04-07

    Advanced burner reactors are designed to reduce the amount of long-lived radioactive isotopes that need to be disposed of as waste. The input feedstock for creating advanced fuel forms comes from either recycle of used light water reactor fuel or recycle of fuel from a fast burner reactor. Fuel for burner reactors requires novel fuel types based on new materials and designs that can achieve higher performance requirements (higher burn up, higher power, and greater margins to fuel melting) then yet achieved. One promising strategy to improved fuel performance is the manufacture of metal or ceramic scaffolds which are designed to allow for a well-defined placement of the fuel into the host, and this in a manner that permits greater control than that possible in the production of typical CERMET fuels.

  3. KLA-Tencor's Inspection Tool Reduces LED Manufacturing Costs

    Broader source: Energy.gov [DOE]

    With the help of DOE funding, KLA-Tencor is developing an improved inspection tool for LED manufacturing that promises to significantly increase overall process yields and minimize expensive waste. The power of the inspection tool lies in optical detection techniques coupled with defect source analysis software to statistically correlate front-end geometric anomalies in the substrate to killer defects on the back end of the manufacturing line, which give rise to an undesirable or unusable end product.

  4. Innovation enabling manufacturing processes

    E-Print Network [OSTI]

    Lu, Ilyssa Jing

    2008-01-01

    Global operations for multinational companies today pose a particularly challenging environment for maintaining fluid knowledge transfer and effective communication methodologies. In a continuous drive for product innovation, ...

  5. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2008-01-01

    Germany United States Australia Production Own Use Distribution GHG Emissions Intensity (kg CO2eq/kWh) Electricity to Energy

  6. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  7. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management ChallengesManufacturing R&D The Manufacturing

  8. Manufacturing Spotlight: Boosting American Competitiveness

    Office of Energy Efficiency and Renewable Energy (EERE)

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  9. Manufacturing Demonstration Facility Technology Collaborations...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Demonstration Facility (MDF) to assess applicability and of new energy efficient manufacturing technologies. This opportunity will provide selected participants access to ORNL's...

  10. Manufacturing Demonstration Facility Workshop Videos

    Broader source: Energy.gov [DOE]

    Session recordings from the Manufacturing Demonstration Facility Workshop held in Chicago, Illinois, on March 12, 2012, and simultaneously broadcast as a webinar.

  11. 1 Introduction There has been a large shift in the paradigm of automated manufacturing in the

    E-Print Network [OSTI]

    Causey, Gregory C.

    successful and technologically advanced system is Motorola's automated pager line for a new product, code is a rapidly reconfigurable automation system that is capable of manufacturing a wide variety of products1 1 Introduction There has been a large shift in the paradigm of automated manufacturing

  12. Vivapure Metal Chelate Mini spin columns

    E-Print Network [OSTI]

    Lebendiker, Mario

    ® Vivapure Metal Chelate Mini spin columns Hisn #12;E. coli cell lysates containing a recombinant Hisn-tagged protein were purified using Vivapure Metal Chelate Mini spin columns and competitor products. The Vivapure Metal Chelate Mini spin columns were pre- loaded with different metal ions

  13. A study of the Mighty Motors operating system : making sustainable improvements at a powertrain manufacturing facility

    E-Print Network [OSTI]

    Dibb, Gregory David, 1974-

    2004-01-01

    Many manufacturing companies are developing their own production or operating system, particularly in an effort to duplicate the widely renowned Toyota Production System. Toyota has demonstrated its potential for improving ...

  14. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    SciTech Connect (OSTI)

    Hwang, Yeong-Maw [National Sun Yat-Sen University-Department of Mechanical and Electro-mechanical Engineering, No.70, Lien-Hai Rd., Kaohsiung, Taiwan (China); Huang, Song-Jeng; Huang, Yu-San [National Chung Cheng University-Department of Mechanical Engineering, 168 University Rd. Ming-Hsiung, ChiaYi, Taiwan (China)

    2011-05-04

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  15. Degenerate doping of metallic anodes

    SciTech Connect (OSTI)

    Friesen, Cody A; Zeller, Robert A; Johnson, Paul B; Switzer, Elise E

    2015-05-12

    Embodiments of the invention relate to an electrochemical cell comprising: (i) a fuel electrode comprising a metal fuel, (ii) a positive electrode, (iii) an ionically conductive medium, and (iv) a dopant; the electrodes being operable in a discharge mode wherein the metal fuel is oxidized at the fuel electrode and the dopant increases the conductivity of the metal fuel oxidation product. In an embodiment, the oxidation product comprises an oxide of the metal fuel which is doped degenerately. In an embodiment, the positive electrode is an air electrode that absorbs gaseous oxygen, wherein during discharge mode, oxygen is reduced at the air electrode. Embodiments of the invention also relate to methods of producing an electrode comprising a metal and a doped metal oxidation product.

  16. Variability assessment and mitigation in advanced VLSI manufacturing through design-manufacturing co-optimization

    E-Print Network [OSTI]

    Jeong, Kwangok

    2011-01-01

    Design-Manufacturing Co-Optimization . . . . . . .Design-Aware Manufacturing Process Optimization . . 5.15.1.4 Overall Manufacturing Cost Comparison Chapter 5 vi

  17. Computer-Aided Design & Applications, Vol. 4, No. 6, 2007, pp 761-771 3D Texture Mapping for Rapid Manufacturing

    E-Print Network [OSTI]

    Chen, Yong

    , and product design [6]. · Layer manufacturing: Layer-based additive manufacturing processes Manufacturing Yong Chen University of Southern California, yongchen@usc.edu ABSTRACT Inspired by the developments of biomimetic design and layer manufacturing, we present a microstructure design method which uses

  18. Out of Bounds Additive Manufacturing Christopher

    E-Print Network [OSTI]

    Pennycook, Steve

    #12;Out of Bounds Additive Manufacturing Christopher Holshouser, Clint Newell, and Sid Palas, Tenn. The Big Area Additive Manufacturing system has the potential to manufacture parts completely) are working on an additive manufacturing (AM) system (Big Area Additive Manufacturing, or BAAM) capable

  19. Spray casting of metallic preforms

    DOE Patents [OSTI]

    Flinn, John E. (Idaho Falls, ID); Burch, Joseph V. (Shelley, ID); Sears, James W. (Niskayuna, NY)

    2000-01-01

    A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.

  20. Manufacture of gradient micro-structures of magnesium alloys using two stage extrusion dies

    SciTech Connect (OSTI)

    Hwang, Yeong-Maw; Huang, Tze-Hui [Department of Mechanical and Electro-Mechanical Engineering, National Sun Yat-Sen University, No. 70, Lien-Hai Rd., Kaohsiung, 804, Taiwan (China); Alexandrov, Sergei [Institute for Problems in Mechanics, Russian Academy of Sciences, Moscow (Russian Federation); Naimark, Oleg Borisovich [Institute of Continuous Media Mechanics, Russian Academy of Sciences, Perm (Russian Federation); Jeng, Yeau-Ren [Department of Mechanical Engineering and Advanced Institute of Manufacturing with High-tech Innovations, National Chung Cheng University, Ming-Hsiung, Chia-Yi 621, Taiwan (China)

    2013-12-16

    This paper aims to manufacture magnesium alloy metals with gradient micro-structures using hot extrusion process. The extrusion die was designed to have a straight channel part combined with a conical part. Materials pushed through this specially-designed die generate a non-uniform velocity distribution at cross sections inside the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure product can be obtained. Using the finite element analysis, the forming temperature, effective strain, and effective strain rate distributions at the die exit were firstly discussed for various inclination angles in the conical die. Then, hot extrusion experiments with a two stage die were conducted to obtain magnesium alloy products with gradient micro-structures. The effects of the inclination angle on the grain size distribution at cross sections of the products were also discussed. Using a die of an inclination angle of 15°, gradient micro-structures of the grain size decreasing gradually from 17 ?m at the center to 4 ?m at the edge of product were achieved.

  1. Metal inks

    DOE Patents [OSTI]

    Ginley, David S; Curtis, Calvin J; Miedaner, Alex; van Hest, Marinus Franciscus Antonius Maria; Kaydanova, Tatiana

    2014-02-04

    Self-reducing metal inks and systems and methods for producing and using the same are disclosed. In an exemplary embodiment, a method may comprise selecting metal-organic (MO) precursor, selecting a reducing agent, and dissolving the MO precursor and the reducing agent in an organic solvent to produce a metal ink that remains in a liquid phase at room temperature. Metal inks, including self-reducing and fire-through metal inks, are also disclosed, as are various applications of the metal inks.

  2. FLUIDIC: Metal Air Recharged

    SciTech Connect (OSTI)

    Friesen, Cody

    2014-03-07

    Fluidic, with the help of ARPA-E funding, has developed and deployed the world's first proven high cycle life metal air battery. Metal air technology, often used in smaller scale devices like hearing aids, has the lowest cost per electron of any rechargeable battery storage in existence. Deploying these batteries for grid reliability is competitive with pumped hydro installations while having the advantages of a small footprint. Fluidic's battery technology allows utilities and other end users to store intermittent energy generated from solar and wind, as well as maintain reliable electrical delivery during power outages. The batteries are manufactured in the US and currently deployed to customers in emerging markets for cell tower reliability. As they continue to add customers, they've gained experience and real world data that will soon be leveraged for US grid reliability.

  3. FLUIDIC: Metal Air Recharged

    ScienceCinema (OSTI)

    Friesen, Cody

    2014-04-02

    Fluidic, with the help of ARPA-E funding, has developed and deployed the world's first proven high cycle life metal air battery. Metal air technology, often used in smaller scale devices like hearing aids, has the lowest cost per electron of any rechargeable battery storage in existence. Deploying these batteries for grid reliability is competitive with pumped hydro installations while having the advantages of a small footprint. Fluidic's battery technology allows utilities and other end users to store intermittent energy generated from solar and wind, as well as maintain reliable electrical delivery during power outages. The batteries are manufactured in the US and currently deployed to customers in emerging markets for cell tower reliability. As they continue to add customers, they've gained experience and real world data that will soon be leveraged for US grid reliability.

  4. BEHAVIOR OF METALLIC INCLUSIONS IN URANIUM DIOXIDE

    E-Print Network [OSTI]

    Yang, Rosa L.

    2013-01-01

    nuclear fuels irradiated to high burnup metallic fissionoxide fuel and observed trails behind metallic 1on thesemetallic fission products arc found attached to of the central void of Lf\\1FBR fuels,

  5. FROM PLANT AND LOGISTICS CONTROL TO MULTI-ENTERPRISE COLLABORATION: Milestone report of the Manufacturing & Logistics Systems Coordinating Committee

    E-Print Network [OSTI]

    Boyer, Edmond

    , product life cycles shrink, and profit margins decrease. In addition, the capital costs of manufacturing of the Manufacturing & Logistics Systems Coordinating Committee S.Y. Nofa* , G. Morelb , L. Monostoric , A. Molinad , F-765-494-1299 Abstract: Current and emerging manufacturing and logistics systems are posing new challenges

  6. Method for manufacturing whisker preforms and composites

    DOE Patents [OSTI]

    Lessing, P.A.

    1995-11-07

    A process is disclosed for manufacturing Si{sub 3}N{sub 4}/SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si{sub 3}N{sub 4} at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si{sub 3}N{sub 4}/SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.

  7. Method for manufacturing whisker preforms and composites

    DOE Patents [OSTI]

    Lessing, Paul A. (Idaho Falls, ID)

    1995-01-01

    A process for manufacturing Si.sub.3 N.sub.4 /SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si.sub.3 N.sub.4 at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si.sub.3 N.sub.4 /SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.

  8. Air cathode structure manufacture

    DOE Patents [OSTI]

    Momyer, William R. (Palo Alto, CA); Littauer, Ernest L. (Los Altos Hills, CA)

    1985-01-01

    An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.

  9. 3D PRINTING FOR INTELLIGENT METALLIC STRUCTURES M. Strantza1

    E-Print Network [OSTI]

    Boyer, Edmond

    3D PRINTING FOR INTELLIGENT METALLIC STRUCTURES M. Strantza1 , D. De Baere2 , M. Rombouts3 , SSHM system is produced by 3D printing or additive manufacturing. Additive Manufacturing (AM) is a "process to enable its implementation. This work demonstrates the feasibility study of eSHM systems produced by 3D

  10. Semantic Web for Manufacturing Web Services

    SciTech Connect (OSTI)

    Kulvatunyou, Boonserm; Ivezic, Nenad

    2002-06-01

    As markets become unexpectedly turbulent with a shortened product life cycle and a power shift towards buyers, the need for methods to rapidly and cost-effectively develop products, production facilities and supporting software is becoming urgent. The use of a virtual enterprise plays a vital role in surviving turbulent markets. However, its success requires reliable and large-scale interoperation among trading partners via a semantic web of trading partners' services whose properties, capabilities, and interfaces are encoded in an unambiguous as well as computer-understandable form. This paper demonstrates a promising approach to integration and interoperation between a design house and a manufacturer by developing semantic web services for business and engineering transactions. To this end, detailed activity and information flow diagrams are developed, in which the two trading partners exchange messages and documents. The properties and capabilities of the manufacturer sites are defined using DARPA Agent Markup Language (DAML) ontology definition language. The prototype development of semantic webs shows that enterprises can widely interoperate in an unambiguous and autonomous manner; hence, virtual enterprise is realizable at a low cost.

  11. A Three Dimensional System Approach for Environmentally Sustainable Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Zhai, Qiang; Dornfield, David

    2012-01-01

    adapted to various manufacturing systems and technologies. ABusiness Development in Manufacturing SMEs. Proceedings ofand Visions towards Sustainable Manufacturing. CIRP Annals –

  12. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    ability Principles into Manufacturing/Mechanical Engineeringdefine Sustainable Manufacturing? ,” International Trade7: Air Quality in Manufacturing,” Environmentally Conscious

  13. PCB origami : folding circuit boards into electronic products

    E-Print Network [OSTI]

    Sterman, Yoav

    2013-01-01

    PCB origami is a concept for an alternative manufacturing process of electronic products, in which the electronic material will be manufactured flat and folded into functional 3D graspable products by the user. PCBs will ...

  14. Risk management practices in global manufacturing investment

    E-Print Network [OSTI]

    Kumar, Mukesh

    2010-07-06

    This thesis explores risk management practices in global manufacturing investment. It reflects the growing internationalisation of manufacturing and the increasing complexity and fragmentation of manufacturing systems. Issues of risk management have...

  15. Precision Manufacturing Process Monitoring With Acoustic Emission

    E-Print Network [OSTI]

    Lee, D.E.; Huang, Inkil; Valente, Carlos M. O.; Oliveira, J. F.; Dornfeld, David

    2006-01-01

    of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 9.of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 15. (of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 17. (

  16. Precision Manufacturing Process Monitoring with Acoustic Emission

    E-Print Network [OSTI]

    Lee, D. E.; Hwang, I.; Valente, C. M. O.; Oliviera, J. F.G.; Dornfeld, D. A.

    2006-01-01

    of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 9.of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 15. (of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 17. (

  17. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Broader source: Energy.gov (indexed) [DOE]

    manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David...

  18. Global Influences on UK Manufacturing Prices

    E-Print Network [OSTI]

    Coutts, Ken; Norman, Neville R.

    2004-06-16

    being the index of production to an index of the number of employed persons. We further disaggregate costs by separating unit labour costs, WUC and materials prices, PMAT5. lp = a0 + a1t + a2lwuc + a3 lpmat + a4 lpm + u (3) Finally, we... within the sector. Others, like mechanical equipment, though a large sector of manufacturing, have a much wider dispersion of firm size. Chemicals and motor vehicles both have a high percentage of foreign-owned plant, while firms in clothing and textiles...

  19. Optical manufacturing requirements for an AVLIS plant

    SciTech Connect (OSTI)

    Primdahl, K.; Chow, R.; Taylor, J.R.

    1997-07-14

    A uranium enrichment plant utilizing Atomic Vapor Laser Isotope Separation (AVLIS) technology is currently being planned. Deployment of the Plant will require tens of thousands of commercial and custom optical components and subsystems. The Plant optical system will be expected to perform at a high level of optical efficiency and reliability in a high-average-power-laser production environment. During construction, demand for this large number of optics must be coordinated with the manufacturing capacity of the optical industry. The general requirements and approach to ensure supply of optical components is described. Dynamic planning and a closely coupled relationship with the optics industry will be required to control cost, schedule, and quality.

  20. Scintillator manufacture at Fermilab

    SciTech Connect (OSTI)

    Mellott, K.; Bross, A.; Pla-Dalmau, A.

    1998-08-01

    A decade of research into plastic scintillation materials at Fermilab is reviewed. Early work with plastic optical fiber fabrication is revisited and recent experiments with large-scale commercial methods for production of bulk scintillator are discussed. Costs for various forms of scintillator are examined and new development goals including cost reduction methods and quality improvement techniques are suggested.