National Library of Energy BETA

Sample records for manufacturing output aluminum

  1. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations Commonwealth Aluminum: Manufacturer Conducts Plant-Wide ...

  2. Designing aluminum sealing glasses for manufacturability

    SciTech Connect (OSTI)

    Kovacic, L.; Crowder, S.V.; Brow, R.K.; Bencoe, D.N.

    1993-12-31

    Manufacturability issues involved in the development of new sealing glasses include tailoring glass compositions to meet material and component requirements and determining the optimum seal processing parameters. For each of these issues, statistical analysis can be used to shorten the time between concept and product in the development of what is essentially a new manufacturing technology. We use the development of our new family of phosphate-based glasses for aluminum/stainless steel and aluminum/CuBe hermetic sealing, the ALSG family, to illustrate the statistical approach.

  3. Method of manufacturing a niobium-aluminum-germanium superconductive material

    DOE Patents [OSTI]

    Wang, John L.; Pickus, Milton R.; Douglas, Kent E.

    1980-01-01

    A method for manufacturing flexible Nb.sub.3 (Al,Ge) multifilamentary superconductive material in which a sintered porous niobium compact is infiltrated with an aluminum-germanium alloy and thereafter deformed and heat treated in a series of steps at different successively higher temperatures preferably below 1000.degree. C. to produce filaments composed of Nb.sub.3 (Al,G3) within the compact. By avoiding temperatures in excess of 1000.degree. C. during the heat treatment, cladding material such as copper can be applied to facilitate a deformation step preceding the heat treatment and can remain in place through the heat treatment to also serve as a temperature stabilizer for supeconductive material produced. Further, these lower heat treatment temperatures favor formation of filaments with reduced grain size and, hence with more grain boundaries which in turn increase the current-carrying capacity of the superconductive material.

  4. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations

    Broader source: Energy.gov [DOE]

    This case study describes how Commonwealth Industries (now Aleris Rolled Products) conducted plant-wide energy assessments at its aluminum sheet rolling mills in Lewisport, Kentucky, and Uhrichsville, Ohio, to improve process and energy efficiency.

  5. Bandwidth Study U.S. Aluminum Manufacturing, Draft

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy bandwidth studies can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities in manufacturing. This bandwidth study is one of a series...

  6. Method of manufacturing a niobium-aluminum-germanium superconductive material

    DOE Patents [OSTI]

    Wang, J.L.F.; Pickus, M.R.; Douglas, K.E.

    A method for manufacturing flexible Nb/sub 3/ (Al,Ge) multifilamentary superconductive material in which a sintered porous Nb compact is infiltrated with an Al-Ge alloy. It is deformed and heat treated in a series of steps at successively higher temperatures preferably below 1000/sup 0/C during the heat treatment, cladding material such as copper can be applied to facilitate a deformation step preceding the heat treatment and can remain in place through the heat treatment to serve as a temperature stabilizer for the superconductive material produced. These lower heat treatment temperatures favor formation of filaments with reduced grain size and with more grain boundaries which in turn increase the current-carrying capacity of the superconductive material.

  7. VOC compliance on the ball: Aluminum can manufacturer rolls to California VOC compliance

    SciTech Connect (OSTI)

    Gay, R.

    1997-07-01

    Since entering the North American beverage can market in 1969, Ball Corp., has increased its market share at a pace more than double the growth of the market itself. In addition to holding numerous patented advancements in can-making technology, Ball prides itself as an environmentally responsible company. When Ball decided to increase production capacity in its Fairfield, California, plant, the challenge was to produce more cans, while still complying with the state`s stringent air emissions regulations. As with other aluminum can manufacturing facilities, Ball`s coating and curing operations generate volatile organic compounds (VOCs). Ball`s permit from the state of California allows only limited amounts of VOC discharges into the atmosphere. With proposed increases in production capacities, however, the Bay Area`s Air Quality Management District--a local US EPA authority--required Ball to incinerate far more VOCs than the existing recuperative abatement system could handle. According to California regulations, facilities that wish to increase VOC emissions must install some type of VOC-control system or provide technological offsets. This regulatory pressure led Ball to seek a solution that would not only comply with emissions regulations, but would not compromise the company`s production process. Ball engineers selected a regenerative thermal oxidizer (RTO) for the Fairfield, Calif., plant. Considering the success Ball has encountered in previous experiences with this type of oxidation unit, the company immediately selected an RTO instead of catalytic oxidizers or other types of pollution control equipment.

  8. Manufacturing Energy and Carbon Footprint - Sector: Alumina and Aluminum (NAICS 3313), October 2012 (MECS 2006)

    Broader source: Energy.gov (indexed) [DOE]

    5 Nonprocess Losses 603 134 Steam Distribution Losses 3 7 Nonprocess Energy 118 Electricity Generation Steam Generation 603 3 Prepared for the Advanced Manufacturing Office (AMO) by Energetics Incorporated 16 250 152 Generation and Transmission Losses Generation and Transmission Losses 1 329 Onsite Generation 265 255 18 273 481 4 13 0.3 29.0 29.3 1.0 1.0 5.0 33.0 1.6 36 6.3 35.6 0.3 Fuel Total Energy Total Primary Energy Use: Total Combustion Emissions: TBtu MMT CO 2 e Energy use data source:

  9. Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Flow of Materials through Industry / Sustainable 1 Manufacturing 2 Technology Assessment 3 Contents 4 1. Introduction to the Technology/System ............................................................................................... 1 5 1.1 Supply chain and material flow analysis ....................................................................................... 1 6 2. Technology Assessment and Potential

  10. MECS 2006- Alumina and Aluminum

    Office of Energy Efficiency and Renewable Energy (EERE)

    Manufacturing Energy and Carbon Footprint for Alumina and Aluminum Sector (NAICS 3313) with Total Energy Input, October 2012 (MECS 2006)

  11. Study of metallic powder behavior in very low pressure plasma spraying (VLPPS) — Application to the manufacturing of titanium–aluminum coatings

    SciTech Connect (OSTI)

    Vautherin, B.; Planche, M.-P.; Montavon, G.; Lapostolle, F.; Quet, A.; Bianchi, L.

    2015-08-28

    In this study, metallic materials made of aluminum and titanium were manufactured implementing very low pressure plasma spraying (VLPPS). Aluminum was selected at first as a demonstrative material due to its rather low vaporization enthalpy (i.e., 381.9 kJ·mol⁻¹). Developments were then carried out with titanium which exhibits a higher vaporization enthalpy (i.e., 563.6 kJ·mol⁻¹). Optical emission spectroscopy (OES) was implemented to analyze the behavior of each solid precursor (metallic powders) when it is injected into the plasma jet under very low pressure (i.e., in the 150 Pa range). Besides, aluminum, titanium and titanium–aluminum coatings were deposited in the same conditions implementing a stick-cathode plasma torch operated at 50 kW, maximum power. Coating phase compositions were identified by X-Ray Diffraction (XRD). Coating elementary compositions were quantified by Glow Discharge Optical Emission Spectroscopy (GDOES) and Energy Dispersive Spectroscopy (EDS) analyses. The coating structures were observed by Scanning Electron Microscopy (SEM). The coating void content was determined by Ultra-Small Angle X-ray Scattering (USAXS). The coatings exhibit a two-scale structure corresponding to condensed vapors (smaller scale) and solidified areas (larger scale). Titanium–aluminum sprayed coatings, with various Ti/Al atomic ratios, are constituted of three phases: metastable α-Ti, Al and metastable α₂-Ti₃Al. This latter is formed at elevated temperature in the plasma flow, before being condensed. Its rather small fraction, impeded by the rather small amount of vaporized Ti, does not allow modifying however the coating hardness.

  12. SU-E-T-07: A Comparison of SSD and Field Size Dependence of Output for Megavoltage Electron Beams for Different Manufacturers

    SciTech Connect (OSTI)

    Dimofte, A; Zhu, T

    2014-06-01

    Purpose: The purpose of this study was to compare the electron beam in-air output factor (H) for Varian and Siemens accelerators. Methods: Measurements were performed among four accelerators: Varian CL2300ix, Varian TrueBeam, Siemens Oncor, and Siemens Primus. The nominal electron energy measured ranges from 6 to 21 MeV. Measurements were made in air using a diode detector for different square cone sizes (6 – 25cm) with circular field inserts with radius r between 1 cm and 8 cm and for different SSD (100 – 120 cm). H is defined asH(r,SSD){sup =} X(r,SSD)/X(open,SSD), where X is the charge measured by the diode detector without buildup cap in air. Results: For the same nominal energy, cone size, radius of circular cutout, and SSD, H agreed within a maximum deviation of 2.3% and standard deviation of 1% among Varian accelerators but can be as much as 8.7% different between the Varian and the Siemens accelerators. H is a function of electron energy and cutout radius only when the field radius for H measured at different SSD is renormalized as r = r0*5/(SSD-95), where r{sub 0} is the physical field radius at the end of the cone. The radius dependence of H for five cone sizes (6×6, 10×10, 15×15, 20×20 and 25×25cm{sup 2}) and three SSD(100, 110 and 120cm) for three energies was measured. Conclusion: The in air output factor (H) measured for the same manufacturer can be treated as identical to within 1.1% for Varian machines and to within 1.6% for Siemens machines, but the difference in H measured for the different manufacturers is large enough (>2%) to require machine specific data set.

  13. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Energy and Carbon Footprint All Manufacturing (NAICS 31-33) (120.28 KB) More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Alumina and Aluminum ...

  14. Alumina and Aluminum (2010 MECS)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Alumina and Aluminum Sector (NAICS 3313) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014

  15. Metal and Glass Manufacturers Reduce Costs by Increasing Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process heating plays a key role in producing steel, aluminum, and glass and in ... More Documents & Publications Commonwealth Aluminum: Manufacturer Conducts Plant-Wide ...

  16. Ultrahigh-Efficiency Aluminum Production Cells

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum is an indispensable metal in modern manufactur- ing. Its lightweight, low density, corrosion resistance, and easy processing possibilities, coupled with its suitability ...

  17. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    B. Biogenic Municipal Solid Waste: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities ...

  18. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    6. Useful Thermal Output by Energy Source: Industrial Sector Combined Heat and Power, 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas ...

  19. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Natural Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) ...

  20. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    F. Other Waste Biomass: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) ...

  1. SAS Output

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    F. Biogenic Municipal Solid Waste: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all ...

  2. SAS Output

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    F. Natural Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric ...

  3. SAS Output

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    C. Petroleum Liquids: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Barrels) Electric Power Sector Period Total (all sectors) ...

  4. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    F. Wood Wood Waste Biomass: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all ...

  5. SAS Output

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    C. Biogenic Municipal Solid Waste: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all ...

  6. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    F. Landfill Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric ...

  7. SAS Output

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    F. Petroleum Liquids: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) ...

  8. SAS Output

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    C. Coal: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric ...

  9. SAS Output

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    C. Landfill Gas: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) ...

  10. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    F. Petroleum Coke: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric ...

  11. SAS Output

    Gasoline and Diesel Fuel Update (EIA)

    C. Petroleum Coke: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) ...

  12. SAS Output

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    F. Coal: Consumption for Electricity Generation and Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities ...

  13. Aluminum electroplating on steel from a fused bromide electrolyte - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Alumina and Aluminum (2010 MECS) Alumina and Aluminum (2010 MECS) Manufacturing Energy and Carbon Footprint for Alumina and Aluminum Sector (NAICS 3313) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint Alumina and Aluminum (122.75 KB) More Documents & Publications MECS 2006 - Alumina and Aluminum Cement (2010 MECS) Glass and Glass Products Innovation Portal

  14. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    5. Coal Consumers in the Manufacturing and Coke Sectors, 2014" "Company Name","Plant Location" "Top Ten Manufacturers" "American Crystal Sugar Co","MN, ND" "Archer Daniels Midland","IA, IL, MN, NE" "Carmeuse Lime Stone Inc","AL, IN, KY, MI, OH, PA, TN, WI" "Cemex Inc","AL, CA, CO, FL, GA, KY, OH, TN, TX" "Dakota Gasification Company","ND" "Eastman Chemical

  15. MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen Telephone (510) 486-4506 Email dtchen@lbl.gov Industrial Gas Manufacturing 325120 All Other Basic Inorganic Chemical Manufacturing 325188 Plastics Material and Resin Manufacturing 325211 Explosives Manufacturing 325920 All Other Plastics Product Manufacturing 326199 Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding 331491 Fabricated Structural Metal Manufacturing 332312 Metal Tank (Heavy Gauge)

  16. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Landfill Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,158 0 415 5 738 2005 994 0 519 212 263 2006 1,034 0 267 549 218 2007 985 0 226 532 228 2008 552 0 271 211 70 2009 440 0 313 91 37 2010 847 0 643 174 30 2011 1,635 0 1,422 165 48 2012 1,630 0 1,441 156 32 2013 414 0 132 206 76 2014 852 88 266 326 173

  17. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World alumvision.pdf (938.86 KB) ...

  18. Virtual Aluminum Castings An Industrial Application of Integrated...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    and cost challenges. Nowhere is this more evident than in the development of designs and manufacturing processes for cast aluminum engine blocks and cylinder heads. Increasing...

  19. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    3. Useful Thermal Output by Energy Source: Total Combined Heat and Power (All Sectors), 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 351,871 80,824 16,659 654,242 126,157 667,341 45,456 1,942,550 2005 341,806 79,362 13,021 624,008 138,469 664,691 41,400 1,902,757 2006 332,548 54,224 24,009 603,288 126,049 689,549 49,308 1,878,973 2007 326,803 50,882 25,373 554,394 116,313 651,230 46,822 1,771,816

  20. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    4. Useful Thermal Output by Energy Source: Electric Power Sector Combined Heat and Power, 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 39,014 5,731 2,486 239,416 18,200 17,347 3,822 326,017 2005 39,652 5,571 2,238 239,324 36,694 18,240 3,884 345,605 2006 38,133 4,812 2,253 207,095 22,567 17,284 4,435 296,579 2007 38,260 5,294 1,862 212,705 20,473 19,166 4,459 302,219 2008 37,220 5,479 1,353 204,167

  1. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    5. Useful Thermal Output by Energy Source: Commercial Sector Combined Heat and Power, 2004 - 2014 (Billion Btus) Period Coal Petroleum Liquids Petroleum Coke Natural Gas Other Gas Renewable Sources Other Total Annual Totals 2004 22,450 4,118 165 21,851 0 8,936 6,350 63,871 2005 22,601 3,518 166 20,227 0 8,647 5,921 61,081 2006 22,186 2,092 172 19,370 0.22 9,359 6,242 59,422 2007 22,595 1,640 221 20,040 0 6,651 3,983 55,131 2008 22,991 1,822 177 20,183 0 8,863 6,054 60,091 2009 20,057 1,095 155

  2. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    B. Coal: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 24,275 0 3,809 1,540 18,926 2005 23,833 0 3,918 1,544 18,371 2006 23,227 0 3,834 1,539 17,854 2007 22,810 0 3,795 1,566 17,449 2008 22,168 0 3,689 1,652 16,827 2009 20,507 0 3,935 1,481 15,091 2010 21,727 0 3,808 1,406 16,513 2011 21,532 0 3,628 1,321 16,584

  3. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Coal: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 564,497 0 87,981 34,538 441,978 2005 548,666 0 88,364 34,616 425,685 2006 532,561 0 84,335 34,086 414,140 2007 521,717 0 83,838 34,690 403,189 2008 503,096 0 81,416 36,163 385,517 2009 462,674 0 90,867 32,651 339,156 2010 490,931 0 90,184 30,725 370,022 2011

  4. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    B. Petroleum Liquids: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Barrels) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 20,654 0 1,501 1,203 17,951 2005 20,494 0 1,392 1,004 18,097 2006 14,077 0 1,153 559 12,365 2007 13,462 0 1,303 441 11,718 2008 7,533 0 1,311 461 5,762 2009 8,128 0 1,301 293 6,534 2010 4,866 0 1,086 212 3,567 2011 3,826 0 1,004 168 2,654 2012

  5. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Petroleum Liquids: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 124,809 0 8,592 7,219 108,997 2005 125,689 0 8,134 6,145 111,410 2006 87,137 0 6,740 3,481 76,916 2007 82,768 0 7,602 2,754 72,412 2008 45,481 0 7,644 2,786 35,051 2009 48,912 0 7,557 1,802 39,552 2010 29,243 0 6,402 1,297 21,545 2011 22,799 0 5,927

  6. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    B. Petroleum Coke: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Thousand Tons) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,043 0 237 8 798 2005 783 0 206 8 568 2006 1,259 0 195 9 1,055 2007 1,262 0 162 11 1,090 2008 897 0 119 9 769 2009 1,007 0 126 8 873 2010 1,059 0 98 11 950 2011 1,080 0 112 6 962 2012 1,346 0 113 11 1,222 2013 1,486 0 96 11 1,379 2014 1,283 3 90 16

  7. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Petroleum Coke: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 29,342 0 6,768 226 22,347 2005 22,224 0 5,935 228 16,061 2006 38,169 0 5,672 236 32,262 2007 38,033 0 4,710 303 33,019 2008 27,100 0 3,441 243 23,416 2009 29,974 0 3,652 213 26,109 2010 31,303 0 2,855 296 28,152 2011 31,943 0 3,244 153 28,546 2012

  8. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    B. Natural Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,052,100 0 388,424 39,233 624,443 2005 984,340 0 384,365 34,172 565,803 2006 942,817 0 330,878 33,112 578,828 2007 872,579 0 339,796 35,987 496,796 2008 793,537 0 326,048 32,813 434,676 2009 816,787 0 305,542 41,275 469,970 2010 821,775 0 301,769

  9. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Natural Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,085,191 0 398,476 40,122 646,593 2005 1,008,404 0 392,842 35,037 580,525 2006 968,574 0 339,047 33,928 595,599 2007 894,272 0 347,181 36,689 510,402 2008 813,794 0 333,197 33,434 447,163 2009 836,863 0 312,553 42,032 482,279 2010 841,521 0 308,246 47,001

  10. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Wood / Wood Waste Biomass: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 1,016,124 0 14,968 1,493 999,663 2005 997,331 0 19,193 1,028 977,111 2006 1,049,161 0 18,814 1,045 1,029,303 2007 982,486 0 21,435 1,756 959,296 2008 923,889 0 18,075 1,123 904,690 2009 816,285 0 19,587 1,135 795,563 2010 876,041 0 18,357

  11. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    B. Landfill Gas: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Million Cubic Feet) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 2,174 0 735 10 1,429 2005 1,923 0 965 435 522 2006 2,051 0 525 1,094 433 2007 1,988 0 386 1,102 501 2008 1,025 0 454 433 138 2009 793 0 545 176 72 2010 1,623 0 1,195 370 58 2011 3,195 0 2,753 351 91 2012 3,189 0 2,788 340 61 2013 831 0 261 423 147

  12. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Biogenic Municipal Solid Waste: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 19,991 0 4,746 12,295 2,950 2005 20,296 0 4,551 11,991 3,754 2006 21,729 0 5,347 12,654 3,728 2007 16,174 0 5,683 8,350 2,141 2008 18,272 0 6,039 12,174 59 2009 18,785 0 6,229 11,535 1,021 2010 17,502 0 6,031 10,333 1,138 2011 16,766 0

  13. SAS Output

    U.S. Energy Information Administration (EIA) Indexed Site

    E. Other Waste Biomass: Consumption for Useful Thermal Output, by Sector, 2004 - 2014 (Billion Btus) Electric Power Sector Period Total (all sectors) Electric Utilities Independent Power Producers Commercial Sector Industrial Sector Annual Totals 2004 30,228 0 12,055 2,627 15,547 2005 38,010 0 10,275 2,086 25,649 2006 36,966 0 8,561 2,318 26,087 2007 41,757 0 10,294 2,643 28,820 2008 41,851 0 9,674 1,542 30,635 2009 41,810 0 10,355 1,638 29,817 2010 47,153 0 8,436 1,648 37,070 2011 43,483 0

  14. Aluminum industry applications for OTEC

    SciTech Connect (OSTI)

    Jones, M.S.; Leshaw, D.; Sathyanarayana, K.; Sprouse, A.M.; Thiagarajan, V.

    1980-12-01

    The objective of the program is to study the integration issues which must be resolved to realize the market potential of ocean thermal energy conversion (OTEC) power for the aluminum industry. The study established, as a baseline, an OTEC plant with an electrical output of 100 MWe which would power an aluminum reduction plant. The reduction plant would have a nominal annual output of about 60,000 metric tons of aluminum metal. Three modes of operation were studied, viz: 1. A reduction plant on shore and a floating OTEC power plant moored offshore supplying energy by cable. 2. A reduction plant on shore and a floating OTEC power plant at sea supplying energy by means of an ''energy bridge.'' 3. A floating reduction plant on the same platform as the OTEC power plant. For the floating OTEC/aluminum plantship, three reduction processes were examined. 1. The conventional Hall process with prebaked anodes. 2. The drained cathode Hall cell process. 3. The aluminum chloride reduction process.

  15. Sustainable Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR DOE Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR Sustainable Manufacturing: Definitions ...

  16. Advanced Manufacturing Office, U.S. Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    manufacturing methods can change the landscape Advanced Manufacturing Office Innovation Can Change the World 1884: The price of aluminum was 1oz and the price of gold was 20oz. ...

  17. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  18. Spray Rolling Aluminum Strip

    SciTech Connect (OSTI)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  19. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart Manufacturing: ...

  20. Aluminum | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Vision (2001) Technical Working Group on Inert Anode Technologies (1999) Aluminum Industry Roadmap for the Automotive Market (1999) Inert Anode Roadmap (1998) ...

  1. ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Roadmap for the Automotive Market (May 1999) ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) autoroadmap.pdf (481.39 KB) More ...

  2. New Process for Grain Refinement of Aluminum. Final Report

    SciTech Connect (OSTI)

    Dr. Joseph A. Megy

    2000-09-22

    A new method of grain refining aluminum involving in-situ formation of boride nuclei in molten aluminum just prior to casting has been developed in the subject DOE program over the last thirty months by a team consisting of JDC, Inc., Alcoa Technical Center, GRAS, Inc., Touchstone Labs, and GKS Engineering Services. The Manufacturing process to make boron trichloride for grain refining is much simpler than preparing conventional grain refiners, with attendant environmental, capital, and energy savings. The manufacture of boride grain refining nuclei using the fy-Gem process avoids clusters, salt and oxide inclusions that cause quality problems in aluminum today.

  3. ITP Aluminum: Aluminum Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Roadmap ITP Aluminum: Aluminum Industry Technology Roadmap al_roadmap.pdf (1.02 MB) More Documents & Publications ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) Overview of Recycling Technology R&D

  4. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  5. Manufacturing Glossary

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  6. Aluminum reference electrode

    DOE Patents [OSTI]

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  7. Aluminum reference electrode

    DOE Patents [OSTI]

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  8. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  9. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... laser-sintering) Optomec LENS MR-7 Sciaky EBAM 68 Non-metal additive manufacturing Powder bed FORMIGA P 110 PolyJet 3D ... Fused deposition modeling print technology MakerBot ...

  10. BONDING ALUMINUM METALS

    DOE Patents [OSTI]

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  11. Manufacturing Demonstration Facility

    Energy Savers [EERE]

    of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and ...

  12. The President's Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The President's Manufacturing Initiative Manufacturing Initiative Roadmap Workshop on Roadmap Workshop on Manufacturing R&D for Manufacturing R&D for the Hydrogen Economy the ...

  13. Climate Model Output Rewriter

    Energy Science and Technology Software Center (OSTI)

    2004-06-21

    CMOR comprises a set of FORTRAN 90 dunctions that can be used to produce CF-compliant netCDF files. The structure of the files created by CMOR and the metadata they contain fulfill the requirements of many of the climate community’s standard model experiments (which are referred to here as "MIPS", which stands for "model intercomparison project", including, for example, AMIP, CMIP, CFMIP, PMIP, APE, and IPCC scenario runs), CMOR was not designed to serve as anmore » all-purpose wfiter of CF-compliant netCDF files, but simply to reduce the effort required to prepare and manage MIP data. Although MIPs encourage systematic analysis of results across models, this is only easy to do if the model output is written in a common format with files structured similarly and with sufficient metadata uniformly stored according to a common standard. Individual modeling groups store their data in different ways. but if a group can read its own data with FORTRAN, then it should easily be able to transform the data, using CMOR, into the common format required by the MIPs, The adoption of CMOR as a standard code for exchanging climate data will facilitate participation in MIPs because after learning how to satisfy the output requirements of one MIP, it will be easy to prepare output for the other MIPs.« less

  14. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOE Patents [OSTI]

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  15. additive manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    additive manufacturing - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs Advanced

  16. The Importance of Carbon Fiber to Polymer Additive Manufacturing

    SciTech Connect (OSTI)

    Love, Lonnie J; Kunc, Vlastimil; Rios, Orlando; Duty, Chad E; Post, Brian K; Blue, Craig A

    2014-01-01

    Additive manufacturing holds tremendous promise in terms of revolutionizing manufacturing. However, fundamental hurdles limit mass adoption of the technology. First, production rates are extremely low. Second, the physical size of parts is generally small, less than a cubic foot. Third, while there is much excitement about metal additive manufacturing, the major growth area is in polymer additive manufacturing systems. Unfortunately, the mechanical properties of the polymer parts are poor, limiting the potential for direct part replacement. To address this issue, we describe three benefits of blending carbon fiber with polymer additive manufacturing. First, development of carbon fiber reinforced polymers for additive manufacturing achieves specific strengths approaching aerospace quality aluminum. Second, carbon fiber radically changes the behavior of the material during deposition, enabling large scale, out-of-the-oven, high deposition rate manufacturing. Finally, carbon fiber technology and additive manufacturing complement each other. Merging the two manufacturing processes enables the construction of complex components that would not be possible otherwise.

  17. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  18. ALUMINUM CLADDING DISSOLUTION

    DOE Patents [OSTI]

    Schulz, W.W.

    1964-01-28

    This patent shows a method of moderating the chemical reaction when aluminum is dissolved in 2 to 7 molar nitric acid with a mercury catalyst. Nickelous nitrate is added as a negative promoter. (AEC)

  19. CORROSION PROTECTION OF ALUMINUM

    DOE Patents [OSTI]

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  20. Corrosion Protection of Aluminum

    DOE Patents [OSTI]

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  1. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  2. ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry aluminum.pdf (1.12 MB) ...

  3. Spray-formed tooling and aluminum strip

    SciTech Connect (OSTI)

    McHugh, K.M.

    1995-11-01

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. De Laval nozzles offer an alternative method to the more conventional spray nozzle designs. Two applications are described: high-volume production of aluminum alloy strip, and the production of specialized tooling, such as injection molds and dies, for rapid prototyping.

  4. Solar Manufacturing Projects | Department of Energy

    Office of Environmental Management (EM)

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR ...

  5. Improvement of microbead cracking catalyst manufacture

    SciTech Connect (OSTI)

    Mirskii, Ya.B.; Kosolapova, A.P.; Meged, N.F.

    1986-11-01

    In order to improve the manufacturing process for KMTsR microbead catalyst for use in new cracking units, the authors consider the method of increasing the content of aluminum oxide in its amorphous part. A microbead catalyst of zeolite, containing rare-earth elements of the KMTsR type was obtained by spray-drying a slurry prepared by mechanical dispersion of hydrogel beads, with the subsequent molding and processing operations the same as in the production of bead catalyst.

  6. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  7. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  8. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOE Patents [OSTI]

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  9. Scientists ignite aluminum water mix

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Scientists ignite aluminum water mix Scientists ignite aluminum water mix Don't worry, that beer can you're holding is not going to spontaneously burst into flames. June 30, 2014 Los Alamos National Laboratory chemist Bryce Tappan ignites a small quantity of aluminum nanoparticle water mixture. In open air, the compound burns like a Fourth of July sparkler. Los Alamos National Laboratory chemist Bryce Tappan ignites a small quantity of aluminum nanoparticle water mixture. In open air, the

  10. ITP Aluminum: Inert Anodes Roadmap

    Office of Energy Efficiency and Renewable Energy (EERE)

    Aluminum is one of the most versatile materials available today that can meet the demanding requirements of tomorrow's products.

  11. Enhanced performance CCD output amplifier

    DOE Patents [OSTI]

    Dunham, Mark E.; Morley, David W.

    1996-01-01

    A low-noise FET amplifier is connected to amplify output charge from a che coupled device (CCD). The FET has its gate connected to the CCD in common source configuration for receiving the output charge signal from the CCD and output an intermediate signal at a drain of the FET. An intermediate amplifier is connected to the drain of the FET for receiving the intermediate signal and outputting a low-noise signal functionally related to the output charge signal from the CCD. The amplifier is preferably connected as a virtual ground to the FET drain. The inherent shunt capacitance of the FET is selected to be at least equal to the sum of the remaining capacitances.

  12. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Manufacturing is how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Manufacturing is the lifeblood of the American economy -- providing jobs

  13. Aluminum battery alloys

    DOE Patents [OSTI]

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  14. Aluminum battery alloys

    DOE Patents [OSTI]

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  15. Fluxless aluminum brazing

    DOE Patents [OSTI]

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  16. SOLDERING OF ALUMINUM BASE METALS

    DOE Patents [OSTI]

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  17. Life-cycle energy savings potential from aluminum-intensive vehicles

    SciTech Connect (OSTI)

    Stodolsky, F.; Vyas, A.; Cuenca, R.; Gaines, L.

    1995-07-01

    The life-cycle energy and fuel-use impacts of US-produced aluminum-intensive passenger cars and passenger trucks are assessed. The energy analysis includes vehicle fuel consumption, material production energy, and recycling energy. A model that stimulates market dynamics was used to project aluminum-intensive vehicle market shares and national energy savings potential for the period between 2005 and 2030. We conclude that there is a net energy savings with the use of aluminum-intensive vehicles. Manufacturing costs must be reduced to achieve significant market penetration of aluminum-intensive vehicles. The petroleum energy saved from improved fuel efficiency offsets the additional energy needed to manufacture aluminum compared to steel. The energy needed to make aluminum can be reduced further if wrought aluminum is recycled back to wrought aluminum. We find that oil use is displaced by additional use of natural gas and nonfossil energy, but use of coal is lower. Many of the results are not necessarily applicable to vehicles built outside of the United States, but others could be used with caution.

  18. Igniter and actuator output testing

    SciTech Connect (OSTI)

    Evans, N.A.

    1988-01-01

    Closed system mechanical work output measurements were made for five types of thermal battery igniters and one type of valve actuator. Each unit was fired into a high-precision fit piston/cylinder arrangement, and the work output was determined from measuring the rise of a known weight. The results showed that work output for an individual igniter type varied over a considerable range while the mean work output values of the various igniter types appeared to depend principally on the type of closure disc and the details of the charge mix. The large variability in igniter output was the principal inducement to build a second apparatus, with approximately 10 times the capacity of the first, to investigate the output actuators. Compared with igniters, the actuator work output was appropriately in scale, but the variability was considerably reduced (R=1.5), and was attributed to increase in scale. Motion picture photography at 8000 to 9000 frames per second was used to determine the motion of the rising weight and the associated output pressure, which exhibited three distinct phases. Initially, the average acceleration of the weight was of the order of 100 g during the first half-millisecond of weight rise and corresponded to average pressures of 15,000 to 37,000 psi, depending principally on the mass of the weight. This was followed by a significant weight rise at a constant pressure of approximately 150 to 450 psi. Finally, the weight decelerated to rest under gravity to reach the maximum recorded height. 2 refs., 9 figs., 2 tabs.

  19. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and ...

  20. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program ...

  1. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  2. Next Generation Manufacturing Processes

    Broader source: Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  3. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  4. Manufacturing Innovation in the DOE

    Broader source: Energy.gov (indexed) [DOE]

    ...sitesdefaultfilesmicrositesostppcast-advanced-manufacturing-june2011.pdf. Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Collaboration and ...

  5. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    SciTech Connect (OSTI)

    Dai, Qiang; Kelly, Jarod C.; Burnham, Andrew; Elgowainy, Amgad

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  6. Aluminum processing energy benchmark report

    SciTech Connect (OSTI)

    None, None

    2007-02-01

    Substantial energy efficiency gains have been made in the aluminum industry over the past forty years, resulting in a 58 percent decrease in energy utilization.

  7. Scientists ignite aluminum water mix

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of a chemical reaction - is a primary function in determining nanoaluminum combustion burn rates. "It's been long understood that nanoscale aluminum particles, 110 nanometers and...

  8. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  9. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  10. Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Administration (EIA) ‹ Consumption & Efficiency Manufacturing Energy Consumption Survey (MECS) Glossary › FAQS › Overview Data 2010 2006 2002 1998 1994 1991 Archive Analysis & Projections Cost of Natural Gas Used in Manufacturing Sector Has Fallen Graph showing Cost of Natural Gas Used in Manufacturing Sector Has Fallen Source: U.S. Energy Information Administration, Manufacturing Energy Consumption Survey (MECS) 1998-2010, September 6, 2013. New 2010 Manufacturing Energy

  11. Production of aluminum metal by electrolysis of aluminum sulfide

    DOE Patents [OSTI]

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  12. Production of aluminum metal by electrolysis of aluminum sulfide

    DOE Patents [OSTI]

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  13. System level analysis and control of manufacturing process variation

    DOE Patents [OSTI]

    Hamada, Michael S.; Martz, Harry F.; Eleswarpu, Jay K.; Preissler, Michael J.

    2005-05-31

    A computer-implemented method is implemented for determining the variability of a manufacturing system having a plurality of subsystems. Each subsystem of the plurality of subsystems is characterized by signal factors, noise factors, control factors, and an output response, all having mean and variance values. Response models are then fitted to each subsystem to determine unknown coefficients for use in the response models that characterize the relationship between the signal factors, noise factors, control factors, and the corresponding output response having mean and variance values that are related to the signal factors, noise factors, and control factors. The response models for each subsystem are coupled to model the output of the manufacturing system as a whole. The coefficients of the fitted response models are randomly varied to propagate variances through the plurality of subsystems and values of signal factors and control factors are found to optimize the output of the manufacturing system to meet a specified criterion.

  14. A Programmable Bandwidth Aluminum Nitride Microresonator Filter...

    Office of Scientific and Technical Information (OSTI)

    A Programmable Bandwidth Aluminum Nitride Microresonator Filter. Citation Details In-Document Search Title: A Programmable Bandwidth Aluminum Nitride Microresonator Filter. Abstract ...

  15. Aluminum alloys for satellite boxes : engineering guidelines...

    Office of Scientific and Technical Information (OSTI)

    Aluminum alloys for satellite boxes : engineering guidelines for obtaining adequate ... Title: Aluminum alloys for satellite boxes : engineering guidelines for obtaining adequate ...

  16. Welding the four most popular aluminum alloys

    SciTech Connect (OSTI)

    Irving, B.

    1994-02-01

    The fact that business is good in aluminum welding is a sure sign that more manufacturers and fabricators are using GMA and GTA welding to build new products out of this lightweight nonferrous metal. Among the most widely specified weldable grades are Alloys 6061, 5083, 5052 and 5454. A rundown on these four alloys, including properties and selected applications, is provided. Any company working with aluminum for the first time needs to know something about these four alloys. Alloys of copper-magnesium-silicon combination, of which 6061 is one, are heat-treatable. The three 5XXX series alloys, on the other hand, are nonheat-treatable. According to P.B. Dickerson, consultant, Lower Burrell, Pa., 5083, because of its high magnesium content, is the easiest of the four alloys to arc weld. Dickerson put the cut-off point in weldability at 3.5% magnesium. To prevent cracking, he added, both 6061 and 5052 require much more filler metal than do the other two alloys. Alloy 6061 consists of 0.25Cu, 0.6Si, 1.0Mg, and 0.20Cr. The main applications for 6061 aluminum are structural, architectural, automotive, railway, marine and pipe. It has good formability, weldability, corrosion resistance and strength. Although the 6XXX series alloys are prone to hot cracking, this condition can be readily overcome by correct choice of joint design and electrode. The most popular temper for 6061 is T6, although the -T651, -T4, and -F temper are also popular. The -T651 temper is like a -T6 temper, only it has received some final stretch hardening. The -T4 temper has been solution heat-treated and quenched. The -F temper is in the as-fabricated condition.

  17. Major manufacturing and mining investment projects

    SciTech Connect (OSTI)

    Not Available

    1986-01-01

    This book lists manufacturing and mining investment projects with development costs of $5 million or more. Manufacturing projects are classified in accordance with the Australian Bureau of Statistics' Australian Standard Industrial Classification (ASIC) and mining projects by broad mineral categories. The book includes information on the nature of each project, its location and timing, the company of joint venture name, whether the investment is at a new site or at an existing site, the type of product, the value of the annual output, production, employment, past and future costs and the composition (structure and plant) of the investment.

  18. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  19. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  20. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Increasing U.S. Market Share in Solar Photovoltaic Manufacturing Close From 2000 to 2010, global shipments of solar cells and modules grew 53%, a wave that China and Taiwan rode to increase their combined market share from less than 2% to 54%. Meanwhile, U.S. market share

  1. Manufacturing Innovation Topics Workshop

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  2. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Broader source: Energy.gov (indexed) [DOE]

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013. Fuel Cell Manufacturing (2.61 MB) ...

  3. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing 1 Technology Assessment 2 1. Contents 3 1. Introduction to the Technology/System ............................................................................................... 2 4 1.1 Introduction to Additive Manufacturing ....................................................................................... 2 5 1.2 Additive Manufacturing Processes ............................................................................................... 2 6 1.3 Benefits of Additive

  4. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    DOE Patents [OSTI]

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  5. Electrolyte treatment for aluminum reduction

    DOE Patents [OSTI]

    Brown, Craig W.; Brooks, Richard J.; Frizzle, Patrick B.; Juric, Drago D.

    2002-01-01

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  6. Water Power Calculator Temperature and Analog Input/Output Module Ambient Temperature Testing

    SciTech Connect (OSTI)

    Mark D. McKay

    2011-02-01

    Water Power Calculator Temperature and Analog input/output Module Ambient Temperature Testing A series of three ambient temperature tests were conducted for the Water Power Calculator development using the INL Calibration Laboratorys Tenney Environmental Chamber. The ambient temperature test results demonstrate that the Moore Industries Temperature Input Modules, Analog Input Module and Analog Output Module, ambient temperature response meet or exceed the manufactures specifications

  7. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  8. TiN coated aluminum electrodes for DC high voltage electron guns

    SciTech Connect (OSTI)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-15

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6Al-4V). Following gas conditioning, each TiN-coated aluminum electrode reached −225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ∼22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  9. TiN coated aluminum electrodes for DC high voltage electron guns

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-01

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloymore » (Ti-6AI-4V). Following gas conditioning, each TiN-coated aluminum electrode reached -225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ~22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.« less

  10. TiN coated aluminum electrodes for DC high voltage electron guns

    SciTech Connect (OSTI)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-01

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6AI-4V). Following gas conditioning, each TiN-coated aluminum electrode reached -225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ~22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  11. Overload protection circuit for output driver

    DOE Patents [OSTI]

    Stewart, Roger G.

    1982-05-11

    A protection circuit for preventing excessive power dissipation in an output transistor whose conduction path is connected between a power terminal and an output terminal. The protection circuit includes means for sensing the application of a turn on signal to the output transistor and the voltage at the output terminal. When the turn on signal is maintained for a period of time greater than a given period without the voltage at the output terminal reaching a predetermined value, the protection circuit decreases the turn on signal to, and the current conduction through, the output transistor.

  12. The Advanced Manufacturing Partnership and the Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    National Program Office | Department of Energy The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office This presentation describes the Advanced Manufacturing Partnership from its beginning as a recommendation of the President's Council of Advisers on Science and Technology to its development and organization. The Advanced Manufacturing Partnership and the

  13. Survey of US Department of Defense Manufacturing Technology Program activities applicable to civilian manufacturing industries. Final report

    SciTech Connect (OSTI)

    Azimi, S.A.; Conrad, J.L.; Reed, J.E.

    1985-03-01

    Intent of the survey was to identify and characterize activities potentially applicable to improving energy efficiency and overall productivity in the civilian manufacturing industries. The civilian industries emphasized were the general manufacturing industries (including fabricated metals, glass, machinery, paper, plastic, textile, and transportation equipment manufacturing) and the primary metals industries (including primary aluminum, copper, steel, and zinc production). The principal steps in the survey were to: develop overview taxonomies of the general manufacturing and primary metals industries as well as specific industry taxonomies; identify needs and opportunities for improving process energy efficiency and productivity in the industries included; identify federal programs, capabilities, and special technical expertise that might be relevant to industry's needs and opportunities; contact federal laboratories/facilities, through visits and other forms of inquiry; prepare formatted profiles (descriptions) potentially applicable work efforts; review findings with industry; and compile and evaluate industry responses.

  14. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  15. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  16. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    processes and reduce the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells for transportation, stationary, and ...

  17. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  18. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... For instance, the following parts have already been manufactured additively: 179 Structure parts for unmanned aircraft by SAAB Avitronics 15, 16; 180 Special tools for ...

  19. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  20. PREPARATION OF DIBASIC ALUMINUM NITRATE

    DOE Patents [OSTI]

    Gresky, A.T.; Nurmi, E.O.; Foster, D.L.; Wischow, R.P.; Savolainen, J.E.

    1960-04-01

    A method is given for the preparation and recovery of basic aluminum nltrates having an OH: Al ratio of at least two, comprising two steps. First, metallic aluminum is dissolved in aqueous Al(NO/sub 3/)/sub 3/, in the presence of a small quantity of elemental or ionic mercury, to increase its Al: NO/sub 3/ ratio into the range 1 to 1.2. The resulting aqueous solution is then added to an excess of a special organic solvent, typically a mixture of five parts methanol and six parts diethyl ether, whereupon the basic aluminum nitrate, e.g. Al/sub 6/(OH)/sub 13/-(NO/sub 3/)/sub 5/, recoverably precipitates.

  1. Rechargeable Aluminum-Ion Batteries

    SciTech Connect (OSTI)

    Paranthaman, Mariappan Parans; Liu, Hansan; Sun, Xiao-Guang; Dai, Sheng; Brown, Gilbert M

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  2. Titanium Matrix Composite Tooling Material for Aluminum Die Castings

    Broader source: Energy.gov [DOE]

    In aluminum die-casting, molten aluminum is forced under high pressure into a die cavity. First a "shot" of molten aluminum is ladled into a shot sleeve and the shot of molten aluminum is forced by...

  3. Manufacturing Innovation in the DOE

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Innovation in the DOE January 13, 2014 Mark Johnson Director Advanced Manufacturing Office manufacturing.energy.gov Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 What is Advanced Manufacturing? A family of activities that: * Depend on the use and coordination of information, automation, computation, software, sensing, and networking; and/or * Make use of cutting edge materials and emerging capabilities. Advanced Manufacturing involves both: * New ways to

  4. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C. Joseph; Dispennette, John M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  5. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  6. Dissolution and Separation of Aluminum and Aluminosilicates

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as amore » function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.« less

  7. Dissolution and Separation of Aluminum and Aluminosilicates

    SciTech Connect (OSTI)

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as a function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.

  8. Electrolytic Cell For Production Of Aluminum From Alumina

    DOE Patents [OSTI]

    Bradford, Donald R; Barnett, Robert J.; Mezner, Michael B.

    2004-11-02

    An electrolytic cell for producing aluminum from alumina having a reservoir for collecting molten aluminum remote from the electrolysis.

  9. RECOVERY OF ALUMINUM FROM FISSION PRODUCTS

    DOE Patents [OSTI]

    Blanco, R.E.; Higgins, I.R.

    1962-11-20

    A method is given for recovertng aluminum values from aqueous solutions containing said values together with fission products. A mixture of Fe/sub 2/O/ sub 3/ and MnO/sub 2/ is added to a solution containing aluminum and fission products. The resulting aluminum-containing supernatant is then separated from the fission product-bearing metal oxide precipitate and is contacted with a cation exchange resin. The aluminum sorbed on the resin is then eluted and recovered. (AEC)

  10. Advanced Vehicles Manufacturing Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects DOE-LPO_ATVM-Economic-Growth_Thumbnail.png DRIVING ECONOMIC GROWTH: ADVANCED TECHNOLOGY VEHICLES

  11. Renewable Energy Manufacturing Program

    Broader source: Energy.gov [DOE]

    Note: The initial application deadline for the Renewable Energy Manufacturing Program is June 30, 2016. Applications will be accepted following that date only if there are remaining funds available...

  12. Innovative Manufacturing Initiative Project Selections

    Broader source: Energy.gov [DOE]

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  13. Hydroprocessing catalyst manufacture

    SciTech Connect (OSTI)

    Lostaglio, V.J.; Carruthers, J.D.

    1985-01-01

    Hydroprocessing catalysts for the oil-refining industry have undergone significant improvements since the oil shortages of the late 1970's. Spurred by the need for refiners to process heavy, sour feeds, catalyst manufacturers have developed technology to meet these changing demands. Current manufacturing techniques in the production of substrate and final catalyst are reviewed. New approach to the production of resid hydrotreatment catalysts are considered.

  14. Method for manufacturing whisker preforms and composites

    DOE Patents [OSTI]

    Lessing, P.A.

    1995-11-07

    A process is disclosed for manufacturing Si{sub 3}N{sub 4}/SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si{sub 3}N{sub 4} at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si{sub 3}N{sub 4}/SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.

  15. Method for manufacturing whisker preforms and composites

    DOE Patents [OSTI]

    Lessing, Paul A.

    1995-01-01

    A process for manufacturing Si.sub.3 N.sub.4 /SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si.sub.3 N.sub.4 at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si.sub.3 N.sub.4 /SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.

  16. Decarbonization process for carbothermically produced aluminum

    DOE Patents [OSTI]

    Bruno, Marshall J.; Carkin, Gerald E.; DeYoung, David H.; Dunlap, Sr., Ronald M.

    2015-06-30

    A method of recovering aluminum is provided. An alloy melt having Al.sub.4C.sub.3 and aluminum is provided. This mixture is cooled and then a sufficient amount of a finely dispersed gas is added to the alloy melt at a temperature of about 700.degree. C. to about 900.degree. C. The aluminum recovered is a decarbonized carbothermically produced aluminum where the step of adding a sufficient amount of the finely dispersed gas effects separation of the aluminum from the Al.sub.4C.sub.3 precipitates by flotation, resulting in two phases with the Al.sub.4C.sub.3 precipitates being the upper layer and the decarbonized aluminum being the lower layer. The aluminum is then recovered from the Al.sub.4C.sub.3 precipitates through decanting.

  17. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  18. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  19. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to ... Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking ...

  20. Oak Ridge Manufacturing Demonstration Facility (MDF) | Department...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Facilities Oak Ridge Manufacturing Demonstration Facility (MDF) Oak Ridge Manufacturing Demonstration Facility (MDF) The Manufacturing Demonstration Facility (MDF) is a ...

  1. Manufacturing Demonstration Facility Workshop Videos | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facility Workshop Videos Manufacturing Demonstration Facility Workshop Videos Dr. Leo Christodoulou, Program Manager, EERE Advanced Manufacturing ...

  2. High lumen compact fluorescents boost light output in new fixtures

    SciTech Connect (OSTI)

    1992-12-31

    Some compact fluorescent lamps aren`t so compact. General Electric (GE), OSRAM, and Philips have been expanding offerings in longer, more powerful, hard wired CFLs that generate enough light to serve applications once limited to conventional fluorescents and metal halide systems. All three of these manufacturers have for some time offered 18- to 40-watt high-output CFLs, which use a fluorescent tube doubled back on itself to produce a lot of light in a compact source. Now GE has introduced an even larger, more powerful 50-watt unit, and OSRAM is soon to follow suit with a 55-watt lamp. These new entries to the field of turbocharged CFLs can provide general lighting at ceiling heights of 12 feet or more as well as indirect lighting, floodlighting, and wall washing. They are such a concentrated source of light that they can provide the desired illumination using fewer lamps and fixtures than would be needed with competing sources.

  3. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  4. Photovoltaic manufacturing technology

    SciTech Connect (OSTI)

    Wohlgemuth, J.H.; Whitehouse, D.; Wiedeman, S.; Catalano, A.W.; Oswald, R. )

    1991-12-01

    This report identifies steps leading to manufacturing large volumes of low-cost, large-area photovoltaic (PV) modules. Both crystalline silicon and amorphous silicon technologies were studied. Cost reductions for each step were estimated and compared to Solarex Corporation's manufacturing costs. A cost model, a simple version of the SAMICS methodology developed by the Jet Propulsion Laboratory (JPL), projected PV selling prices. Actual costs of materials, labor, product yield, etc., were used in the cost model. The JPL cost model compared potential ways of lowering costs. Solarex identified the most difficult technical challenges that, if overcome, would reduce costs. Preliminary research plans were developed to solve the technical problems. 13 refs.

  5. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  6. High Energy Output Marx Generator Design

    SciTech Connect (OSTI)

    Monty Lehmann

    2011-07-01

    High Energy Output Marx Generator Design a design of a six stage Marx generator that has a unipolar pulse waveform of 200 kA in a 50500 microsecond waveform is presented. The difficulties encountered in designing the components to withstand the temperatures and pressures generated during the output pulse are discussed. The unique methods and materials used to successfully overcome these problems are given. The steps necessary to increase the current output of this Marx generator design to the meg-ampere region or higher are specified.

  7. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to DOE Fuel Cell Manufacturing Workshop 2011 John Christensen, PE NREL Consultant DOE Fuel Cell Market Transformation Support August 11, 2011 Manufacturing Fuel Cell Manhattan Project √ Identify manufacturing cost drivers to achieve affordability √ Identify best practices in fuel cell manufacturing technology √ Identify manufacturing technology gaps √ Identify FC projects to address these gaps MFCMP Objectives Completed Final Report due out Nov 2010 B2PCOE Montana Tech SME's Industry

  8. Production of anhydrous aluminum chloride composition

    DOE Patents [OSTI]

    Vandergrift, G.F. III; Krumpelt, M.; Horwitz, E.P.

    1981-10-08

    A process is described for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  9. Ultrahigh-Efficiency Aluminum Production Cells | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ultrahigh-Efficiency Aluminum Production Cells Ultrahigh-Efficiency Aluminum Production Cells ultrahi-eff_aluminum.pdf (512.14 KB) More Documents & Publications U.S. Energy Requirements for Aluminum Production WA_98_001_REYNOLDS_METALS_COMPANY_Waiver_of_Domestic_and_For.pdf ITP Aluminum: Inert Anodes Roadmap

  10. PREPARATION OF ACTINIDE-ALUMINUM ALLOYS

    DOE Patents [OSTI]

    Moore, R.H.

    1962-09-01

    BS>A process is given for preparing alloys of aluminum with plutonium, uranium, and/or thorium by chlorinating actinide oxide dissolved in molten alkali metal chloride with hydrochloric acid, chlorine, and/or phosgene, adding aluminum metal, and passing air and/or water vapor through the mass. Actinide metal is formed and alloyed with the aluminum. After cooling to solidification, the alloy is separated from the salt. (AEC)

  11. Could Aluminum Nitride Produce Quantum Bits?

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home » News & Publications » News » Science News » Could Aluminum Nitride Produce Quantum Bits? Could Aluminum Nitride Produce Quantum Bits? After running simulations at NERSC researchers believe it's possible May 2, 2016 Linda Vu, lvu@lbl.gov, 510.495.2402 Graphical Abstract AlN Sci Rep no logo cropped This graphic illustrates an engineered nitrogen vacancy in aluminum nitride. Quantum computers have the potential to break common cryptography techniques, search huge datasets and

  12. Drug development and manufacturing

    DOE Patents [OSTI]

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  13. Aluminum-stabilized NB3SN superconductor

    DOE Patents [OSTI]

    Scanlan, Ronald M.

    1988-01-01

    An aluminum-stabilized Nb.sub.3 Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb.sub.3 Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials.

  14. Activated aluminum hydride hydrogen storage compositions and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Analysis Energy Storage Geothermal Hydrogen and Fuel Cell Hydropower, Wave and Tidal ... Return to Search Activated aluminum hydride hydrogen storage compositions and uses thereof ...

  15. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W.; Coombs, III, Arthur W.; Yee, Jick H.

    2005-05-03

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  16. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W.; Coombs, III, Arthur W.; Yee, Jick H.

    2007-12-18

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  17. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  18. Reaction of Aluminum with Water to Produce Hydrogen: A Study...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reaction of Aluminum with Water to Produce Hydrogen: A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. Reaction of Aluminum ...

  19. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Officer National Institute of Standards and Technology Carrie Houtman Senior Public Policy Manager Dow Chemical Overview * Advanced Manufacturing Activities * Advanced ...

  20. National Electrical Manufacturers Association

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    July 24, 2014 VIA EMAIL TO: Regulatory.Review@hq.doe.gov Steven Croley, General Counsel Office of the General Counsel U.S. Department of Energy 1000 Independence Avenue SW., Washington, DC 20585 NEMA Comments on DOE Reducing Regulatory Burden RFI 79 Fed.Reg. 28518 (July 3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks you for the opportunity to provide comments on the Department of Energy's efforts to make its regulatory program more effective and less

  1. Contribution to Nanotechnology Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    shares Nano 50 award for directed assembly September 3, 2008 Contribution to Nanotechnology Manufacturing LOS ALAMOS, New Mexico, September 3, 2008-A team of scientists spanning three institutions, including Los Alamos National Laboratory, has discovered a more efficient way of fusing charge-carrying electrical contacts to tiny "nanowires" of silicon to create the nanotechnology at the heart of potential future advances in modern electronics, sensing, and energy collection. Nanotech

  2. Manufactured Homes Tool

    Energy Science and Technology Software Center (OSTI)

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  3. SOLID STATE BONDING OF THORIUM WITH ALUMINUM

    DOE Patents [OSTI]

    Storchhelm, S.

    1959-12-01

    A method is described for bonding thorium and aluminum by placing clean surfaces of thorium and aluminum in contact with each other and hot pressing the metals together in a protective atmosphere at a temperature of about 375 to 575 deg C and at a pressure of at least 10 tsi to effect a bond.

  4. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOE Patents [OSTI]

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  5. Aluminum low temperature smelting cell metal collection

    DOE Patents [OSTI]

    Beck, Theodore R.; Brown, Craig W.

    2002-07-16

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte. The method comprises the steps of providing a molten salt electrolyte in an electrolytic cell having an anodic liner for containing the electrolyte, the liner having an anodic bottom and walls including at least one end wall extending upwardly from the anodic bottom, the anodic liner being substantially inert with respect to the molten electrolyte. A plurality of non-consumable anodes is provided and disposed vertically in the electrolyte. A plurality of cathodes is disposed vertically in the electrolyte in alternating relationship with the anodes. The anodes are electrically connected to the anodic liner. An electric current is passed through the anodic liner to the anodes, through the electrolyte to the cathodes, and aluminum is deposited on said cathodes. Oxygen bubbles are generated at the anodes and the anodic liner, the bubbles stirring the electrolyte. Molten aluminum is collected from the cathodes into a tubular member positioned underneath the cathodes. The tubular member is in liquid communication with each cathode to collect the molten aluminum therefrom while excluding electrolyte. Molten aluminum is delivered through the tubular member to a molten aluminum reservoir located substantially opposite the anodes and cathodes. The molten aluminum is collected from the cathodes and delivered to the reservoir while avoiding contact of the molten aluminum with the anodic bottom.

  6. Energy Assessment Helps Kaiser Aluminum Save Energy and Improve...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Helps Kaiser Aluminum Save Energy and Improve Productivity Energy Assessment Helps Kaiser Aluminum Save Energy and Improve Productivity This case study describes how a DOE energy ...

  7. Friction Stir Welding Aluminum for Lightweight Vehicles | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Stir Welding Aluminum for Lightweight Vehicles Friction Stir Welding Aluminum for Lightweight Vehicles Addthis Description In this video, a researcher from Pacific ...

  8. XUV Absorption by Solid Density Aluminum (Journal Article) |...

    Office of Scientific and Technical Information (OSTI)

    XUV Absorption by Solid Density Aluminum Citation Details In-Document Search Title: XUV Absorption by Solid Density Aluminum An inverse bremsstrahlung model for plasmas and simple ...

  9. Composite-Reinforced Aluminum Conductor | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    annealed trapezoidal-shaped conductive aluminum wires. Compared with a conventional steel core cable, the new core allows for up to 28% more conductive aluminum to be wrapped...

  10. Rechargeable Aluminum Batteries with Conducting Polymers as Positive...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: Rechargeable Aluminum Batteries with Conducting Polymers as Positive Electrodes. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with ...

  11. Rechargeable aluminum batteries with conducting polymers as positive...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Rechargeable aluminum batteries with conducting polymers as positive electrodes. Citation Details In-Document Search Title: Rechargeable aluminum batteries with ...

  12. Rechargeable Aluminum Batteries with Conducting Polymers as Active...

    Office of Scientific and Technical Information (OSTI)

    Conference: Rechargeable Aluminum Batteries with Conducting Polymers as Active Cathode Materials. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with ...

  13. Adsorption of tris(8-hydroxyquinoline)aluminum molecules on cobalt...

    Office of Scientific and Technical Information (OSTI)

    Adsorption of tris(8-hydroxyquinoline)aluminum molecules on cobalt surfaces Prev Next Title: Adsorption of tris(8-hydroxyquinoline)aluminum molecules on cobalt surfaces ...

  14. High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded...

    Energy Savers [EERE]

    High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks 2013 DOE Hydrogen and Fuel Cells Program ...

  15. ITP Aluminum: Technical Working Group on Inert Anode Technologies...

    Energy Savers [EERE]

    ITP Aluminum: Technical Working Group on Inert Anode Technologies ITP Aluminum: Technical Working Group on Inert Anode Technologies inertech.pdf (8.16 MB) More Documents & ...

  16. ITP Aluminum: Alumina Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Alumina Technology Roadmap ITP Aluminum: Alumina Technology Roadmap alumina.pdf (223.3 KB) More Documents & Publications U.S. Energy Requirements for Aluminum Production ITP ...

  17. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  18. Fuel Oil Use in Manufacturing

    U.S. Energy Information Administration (EIA) Indexed Site

    logo Return to: Manufacturing Home Page Fuel Oil Facts Oil Price Effect Fuel Switching Actual Fuel Switching Storage Capacity Fuel Oil Use in Manufacturing Why Look at Fuel Oil?...

  19. U.S. Energy Requirements for Aluminum Production | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Requirements for Aluminum Production U.S. Energy Requirements for Aluminum Production Historical Perspective, Theoretical Limits, and Current Practices. U.S. Energy Requirements for Aluminum Production (February 2007) (3.04 MB) More Documents & Publications Ultrahigh-Efficiency Aluminum Production Cells ITP Aluminum: Aluminum Industry Technology Roadmap ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World

  20. PV output smoothing with energy storage.

    SciTech Connect (OSTI)

    Ellis, Abraham; Schoenwald, David Alan

    2012-03-01

    This report describes an algorithm, implemented in Matlab/Simulink, designed to reduce the variability of photovoltaic (PV) power output by using a battery. The purpose of the battery is to add power to the PV output (or subtract) to smooth out the high frequency components of the PV power that that occur during periods with transient cloud shadows on the PV array. The control system is challenged with the task of reducing short-term PV output variability while avoiding overworking the battery both in terms of capacity and ramp capability. The algorithm proposed by Sandia is purposely very simple to facilitate implementation in a real-time controller. The control structure has two additional inputs to which the battery can respond. For example, the battery could respond to PV variability, load variability or area control error (ACE) or a combination of the three.

  1. Aluminum-based metal-air batteries

    DOE Patents [OSTI]

    Friesen, Cody A.; Martinez, Jose Antonio Bautista

    2016-01-12

    Provided in one embodiment is an electrochemical cell, comprising: (i) a plurality of electrodes, comprising a fuel electrode that comprises aluminum and an air electrode that absorbs gaseous oxygen, the electrodes being operable in a discharge mode wherein the aluminum is oxidized at the fuel electrode and oxygen is reduced at the air electrode, and (ii) an ionically conductive medium, comprising an organic solvent; wherein during non-use of the cell, the organic solvent promotes formation of a protective interface between the aluminum of the fuel electrode and the ionically conductive medium, and wherein at an onset of the discharge mode, at least some of the protective interface is removed from the aluminum to thereafter permit oxidation of the aluminum during the discharge mode.

  2. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Use of Nanomaterials, January 2011 ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, ...

  3. NREL: Energy Analysis - Manufacturing Analysis

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Recent Publications "Economic Measurements of Polysilicon for the Photovoltaic Industry: Market Competition and Manufacturing Competitiveness" IEEE Journal of Photovoltaics Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry Economic Development Impact of 1,000 MW of Wind Energy in Texas Manufacturing Analysis With world-class manufacturing analysis capabilities, NREL analyzes clean energy industry trends; cost, price, and performance trends; market and

  4. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    THE OPPORTUNITY OF CLEAN ENERGY MANUFACTURING By 2030, the global market for new energy generation technology is expected to reach $790B annually-an $11 trillion cumulative investment from 2013. Leveraging energy productivity and domestic energy resources in manufacturing represents important opportunities for U.S. manufacturers to enhance their global competitiveness by realizing lower energy costs. A focus on increased energy productivity will save manufacturers billions of dollars, grow the

  5. Additive Manufacturing: Technology and Applications

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing: Technology and Applications Natural Gas Infrastructure R&D and ... * Success in development and integration of multidisciplinary teams ...

  6. Energy 101: Clean Energy Manufacturing

    SciTech Connect (OSTI)

    2015-07-09

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  7. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  8. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  9. Additive Manufacturing: Pursuing the Promise | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise More Documents...

  10. FHP Manufacturing Company Geothermal | Open Energy Information

    Open Energy Info (EERE)

    FHP Manufacturing Company Geothermal Jump to: navigation, search Name: FHP Manufacturing Company: Geothermal Place: Florida Sector: Geothermal energy Product: FHP Manufacturing...

  11. Teksun PV Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Teksun PV Manufacturing Inc Jump to: navigation, search Logo: Teksun PV Manufacturing Inc Name: Teksun PV Manufacturing Inc Address: 401 Congress Ave Place: Austin, Texas Zip:...

  12. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  13. GE's Digital Marketplace to Revolutionize Manufacturing | GE...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Commons" - a global ecosystem for manufacturing businesses The Commons ... The project aims to build an expansive manufacturing ecosystem, with the goal of having ...

  14. WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW PDF icon Sustainable Manufacturing Workshop Agenda.pdf ...

  15. About the Clean Energy Manufacturing Initiative | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    About the Clean Energy Manufacturing Initiative About the Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative (CEMI) is a U.S. Department of Energy ...

  16. Solar Manufacturing Technology | Department of Energy

    Energy Savers [EERE]

    Technology to Market Solar Manufacturing Technology Solar Manufacturing Technology The SunShot Solar Manufacturing Technology (SolarMat) program funds the development of ...

  17. NREL: Energy Systems Integration Facility - Manufacturing and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing and Material Diagnostics Manufacturing and material diagnostics help manufacturers of clean energy technologies scale up production to volumes that meet U.S....

  18. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy ...

  19. Multiple output timing and trigger generator

    SciTech Connect (OSTI)

    Wheat, Robert M.; Dale, Gregory E

    2009-01-01

    In support of the development of a multiple stage pulse modulator at the Los Alamos National Laboratory, we have developed a first generation, multiple output timing and trigger generator. Exploiting Commercial Off The Shelf (COTS) Micro Controller Units (MCU's), the timing and trigger generator provides 32 independent outputs with a timing resolution of about 500 ns. The timing and trigger generator system is comprised of two MCU boards and a single PC. One of the MCU boards performs the functions of the timing and signal generation (the timing controller) while the second MCU board accepts commands from the PC and provides the timing instructions to the timing controller. The PC provides the user interface for adjusting the on and off timing for each of the output signals. This system provides 32 output or timing signals which can be pre-programmed to be in an on or off state for each of 64 time steps. The width or duration of each of the 64 time steps is programmable from 2 {micro}s to 2.5 ms with a minimum time resolution of 500 ns. The repetition rate of the programmed pulse train is only limited by the time duration of the programmed event. This paper describes the design and function of the timing and trigger generator system and software including test results and measurements.

  20. Porous radiant burners having increased radiant output

    DOE Patents [OSTI]

    Tong, Timothy W.; Sathe, Sanjeev B.; Peck, Robert E.

    1990-01-01

    Means and methods for enhancing the output of radiant energy from a porous radiant burner by minimizing the scattering and increasing the adsorption, and thus emission of such energy by the use of randomly dispersed ceramic fibers of sub-micron diameter in the fabrication of ceramic fiber matrix burners and for use therein.

  1. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing and Scale Up Challenges Joseph Hartvigsen Ceramatec, Inc. National Renewable Energy Laboratory Golden, CO February 28, 2014 Antipode Assertions * Electric power generation is not the limitation - To misquote Jay Leno "Use all you want, we'll make more" - http://atomicinsights.com/2013/02/use-all-the-electricity-you-want-well-make-more.html * High electric costs come from working the demand curve from below rather than above * "Grid Storage" is a misleading

  2. MANUFACTURED TO AIIM STANOAROS

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    + .,+++_ _+++ +..++,+ + ++++_. _+ ,++p + +% ++ + +_++ +_,/x+'_ MANUFACTURED TO AIIM STANOAROS _ ..+ ++ BY APPLIED IMAGE, INC, _+ + .DK3E/NV/11482..139 DOE/NV/11..4_L2-139 National Emission Standards forHazardousAir Pollutant_ Submittal 993 Stuart B_.Black June 1994 Work Pe_ Under Contract No, DE-AC08-94NV11432 PreparedbY: Reynolds Electrical & EnglneerlngCo., Inc, Post Office Bo_(98521 Los Vegas. Nevada 89193-8521 MA,TER II_OT/lOg DFTItI,_ DOCUMENT f$ UNLIMITED TABLE OF CONTENTS List of

  3. Decontamination and reuse of ORGDP aluminum scrap

    SciTech Connect (OSTI)

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Wilson, D.F.

    1996-12-01

    The Gaseous Diffusion Plants, or GDPs, have significant amounts of a number of metals, including nickel, aluminum, copper, and steel. Aluminum was used extensively throughout the GDPs because of its excellent strength to weight ratios and good resistance to corrosion by UF{sub 6}. This report is concerned with the recycle of aluminum stator and rotor blades from axial compressors. Most of the stator and rotor blades were made from 214-X aluminum casting alloy. Used compressor blades were contaminated with uranium both as a result of surface contamination and as an accumulation held in surface-connected voids inside of the blades. A variety of GDP studies were performed to evaluate the amounts of uranium retained in the blades; the volume, area, and location of voids in the blades; and connections between surface defects and voids. Based on experimental data on deposition, uranium content of the blades is 0.3%, or roughly 200 times the value expected from blade surface area. However, this value does correlate with estimated internal surface area and with lengthy deposition times. Based on a literature search, it appears that gaseous decontamination or melt refining using fluxes specific for uranium removal have the potential for removing internal contamination from aluminum blades. A melt refining process was used to recycle blades during the 1950s and 1960s. The process removed roughly one-third of the uranium from the blades. Blade cast from recycled aluminum appeared to perform as well as blades from virgin material. New melt refining and gaseous decontamination processes have been shown to provide substantially better decontamination of pure aluminum. If these techniques can be successfully adapted to treat aluminum 214-X alloy, internal and, possibly, external reuse of aluminum alloys may be possible.

  4. Low Capital Photovoltaic Panel Electrical Output-Booster System...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Low Capital Photovoltaic Panel Electrical Output-Booster System Low Capital Photovoltaic Panel Electrical Output-Booster System This presentation summarizes the information given ...

  5. Neutron light output and detector efficiency (Conference) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Neutron light output and detector efficiency Citation Details In-Document Search Title: Neutron light output and detector efficiency You are accessing a document from the ...

  6. Neutron light output and detector efficiency (Conference) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Neutron light output and detector efficiency Citation Details In-Document Search Title: Neutron light output and detector efficiency Authors: Taddeucci, Terry N 1 + Show Author ...

  7. Error estimates for fission neutron outputs (Conference) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Error estimates for fission neutron outputs Citation Details In-Document Search Title: Error estimates for fission neutron outputs You are accessing a document from the...

  8. Electrically conductive containment vessel for molten aluminum

    DOE Patents [OSTI]

    Holcombe, Cressie E.; Scott, Donald G.

    1985-01-01

    The present invention is directed to a containment vessel which is particularly useful in melting aluminum. The vessel of the present invention is a multilayered vessel characterized by being electrically conductive, essentially nonwettable by and nonreactive with molten aluminum. The vessel is formed by coating a tantalum substrate of a suitable configuration with a mixture of yttria and particulate metal borides. The yttria in the coating inhibits the wetting of the coating while the boride particulate material provides the electrical conductivity through the vessel. The vessel of the present invention is particularly suitable for use in melting aluminum by ion bombardment.

  9. Electrically conductive containment vessel for molten aluminum

    DOE Patents [OSTI]

    Holcombe, C.E.; Scott, D.G.

    1984-06-25

    The present invention is directed to a containment vessel which is particularly useful in melting aluminum. The vessel of the present invention is a multilayered vessel characterized by being electrically conductive, essentially nonwettable by and nonreactive with molten aluminum. The vessel is formed by coating a tantalum substrate of a suitable configuration with a mixture of yttria and particulate metal 10 borides. The yttria in the coating inhibits the wetting of the coating while the boride particulate material provides the electrical conductivity through the vessel. The vessel of the present invention is particularly suitable for use in melting aluminum by ion bombardment.

  10. Cathode for aluminum producing electrolytic cell

    DOE Patents [OSTI]

    Brown, Craig W.

    2004-04-13

    A method of producing aluminum in an electrolytic cell comprising the steps of providing an anode in a cell, preferably a non-reactive anode, and also providing a cathode in the cell, the cathode comprised of a base material having low electrical conductivity reactive with molten aluminum to provide a highly electrically conductive layer on the base material. Electric current is passed from the anode to the cathode and alumina is reduced and aluminum is deposited at the cathode. The cathode base material is selected from boron carbide, and zirconium oxide.

  11. MHTool User's Guide - Software for Manufactured Housing Structural Design

    SciTech Connect (OSTI)

    W. D. Richins

    2005-07-01

    Since the late 1990s, the Department of Energy's Idaho National Laboratory (INL) has worked with the US Department of Housing and Urban Development (HUD), the Manufactured Housing Institute (MHI), the National Institute of Standards and Technology (NIST), the National Science Foundation (NSF), and an industry committee to measure the response of manufactured housing to both artificial and natural wind loads and to develop a computational desktop tool to optimize the structural performance of manufactured housing to HUD Code loads. MHTool is the result of an 8-year intensive testing and verification effort using single and double section homes. MHTool is the first fully integrated structural analysis software package specifically designed for manufactured housing. To use MHTool, industry design engineers will enter information (geometries, materials, connection types, etc.) describing the structure of a manufactured home, creating a base model. Windows, doors, and interior walls can be added to the initial design. Engineers will input the loads required by the HUD Code (wind, snow loads, interior live loads, etc.) and run an embedded finite element solver to find walls or connections where stresses are either excessive or very low. The designer could, for example, substitute a less expensive and easier to install connection in areas with very low stress, then re-run the analysis for verification. If forces and stresses are still within HUD Code requirements, construction costs would be saved without sacrificing quality. Manufacturers can easily change geometries or component properties to optimize designs of various floor plans then submit MHTool input and output in place of calculations for DAPIA review. No change in the regulatory process is anticipated. MHTool, while not yet complete, is now ready for demonstration. The pre-BETA version (Build-16) was displayed at the 2005 National Congress & Expo for Manufactured & Modular Housing. Additional base models and an

  12. Formulation and method for preparing gels comprising hydrous aluminum oxide

    DOE Patents [OSTI]

    Collins, Jack L.

    2014-06-17

    Formulations useful for preparing hydrous aluminum oxide gels contain a metal salt including aluminum, an organic base, and a complexing agent. Methods for preparing gels containing hydrous aluminum oxide include heating a formulation to a temperature sufficient to induce gel formation, where the formulation contains a metal salt including aluminum, an organic base, and a complexing agent.

  13. A user`s perspective on aluminum dome roofs for aboveground tanks

    SciTech Connect (OSTI)

    Myers, P.E.

    1995-12-31

    There is a trend in the petroleum industry to install aluminum dome roofs on storage tanks of all kinds. Although most dome roofs have been installed on floating roof tanks, there is a trend to install them on fixed roof tanks as well, substituting the familiar shallow fixed cone roof with a geodesic dome. In part, this trend has been caused by EPA requirements causing a greater number of closed tanks to be vented to vapor recovery or vapor destruction systems. Both the aluminum roof manufacturing community and the user have moved into a whole new set of problems associated with the change in dome roof applications from atmospheric to those requiring internal pressure. New problems are just now being dealt with and solved because cost factors tend to make the aluminum dome an economic solution for many cases where sealed tank systems must be used. Because of the increased numbers of geodesic domes as either an alternative to a fixed cone roof tank or as a way to convert an external floating roof tank to an internal floating roof tank or as their potential to serve as tools in the environmental arena, it is the intent of this paper to examine them from the user`s perspective. In addition, some areas of research that should resolve some reliability and safety issues are presented for consideration and research by not only manufacturers but the users as well.

  14. A simple aluminum gasket for use with both stainless steel and aluminum flanges

    SciTech Connect (OSTI)

    Langley, R.A.

    1991-01-01

    A technique has been developed for making aluminum wire seal gaskets of various sizes and shapes for use with both stainless steel and aluminum alloy flanges. The gasket material used is 0.9999 pure aluminum, drawn to a diameter of 3 mm. This material can be easily welded and formed into various shapes. A single gasket has been successfully used up to five times without baking. The largest gasket tested to date is 3.5 m long and was used in the shape of a parallelogram. Previous use of aluminum wire gaskets, including results for bakeout at temperatures from 20 to 660{degree}C, is reviewed. A search of the literature indicates that this is the first reported use of aluminum wire gaskets for aluminum alloy flanges. The technique is described in detail, and the results are summarized. 11 refs., 4 figs.

  15. Wind Manufacturing Facilities | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Facilities Wind Manufacturing Facilities Wind Manufacturing Facilities America's wind energy industry supports a growing domestic industrial base. Check out this map to find manufacturing facilities in your state

  16. Smart Manufacturing Innovation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Manufacturing Innovation Smart Manufacturing Innovation Addthis Find out how advanced technologies developed by our latest institute will make U.S. manufacturing more productive, energy efficient, and competitive. Learn more about advanced manufacturing

  17. Oak Ridge Centers for Manufacturing Technology - The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  18. Oak Ridge Centers for Manufacturing Technology ? The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  19. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel ...

  20. Semiconductor Manufacturing International Corp SMIC | Open Energy...

    Open Energy Info (EERE)

    Manufacturing International Corp SMIC Jump to: navigation, search Name: Semiconductor Manufacturing International Corp (SMIC) Place: Shanghai, Shanghai Municipality, China Zip:...

  1. Nakagawa Electric Machinery Manufacturer | Open Energy Information

    Open Energy Info (EERE)

    navigation, search Name: Nakagawa Electric Machinery Manufacturer Place: Saku, Nagano, Japan Product: A company engages in electrical equipment manufacture. Coordinates:...

  2. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Breakout Session Summary (372.05 KB) More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing ...

  3. Innovative Manufacturing Initiatives Recognition Day Agenda ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovative Manufacturing Initiatives Recognition Day Agenda imirecogitiondayagenda.pdf (76.67 KB) More Documents & Publications Innovative Manufacturing Initiative Recognition ...

  4. Understanding Manufacturing Energy and Carbon Footprints, October...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Understanding Manufacturing Energy and Carbon Footprints, October 2012 Understanding Manufacturing Energy and Carbon Footprints, October 2012 understandingenergyfootprints2012.p...

  5. Clean Energy Manufacturing Initiative: Increasing American Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Initiative: Increasing American Competitiveness Through Innovation Clean ... Manufacturing Initiative (CEMI), a collaborative effort between the federal government, ...

  6. Plumbing Manufacturer's Institute Ex Parte Communication Regarding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Letter to Department ...

  7. Sustainable manufacturing Workshop: Workshop Summary Report

    Energy Savers [EERE]

    AMO Workshop on Sustainable Manufacturing i | P a g e Table of Contents 1. Workshop ......... 6 Sustainable Manufacturing Technology Assessment ...

  8. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facilities Workshop Marriott Springhill Suites O'Hare - ... mechanics of the Manufacturing Demonstration Facility (MDF) concept and the ...

  9. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures ...

  10. A scanning Kelvin probe analysis of aluminum and aluminum alloys

    SciTech Connect (OSTI)

    Hansen, D.C.; Grecsek, G.E.; Roberts, R.O.

    1999-07-01

    A scanning Kelvin probe was used to determine a correlation between work function measurements in air and corrosion potential measurements in solution of pure metals. Test panels of AA2024-T3 treated with various surface preparations and primer/coatings were also analyzed using this technique. Filiform corrosion was observed on a scribed panel that had been exposed to a humid environment, whereas on a non-scribed and non-exposed test panel, holidays in the coating were observed and clearly defined. Work function (wf) analysis yielded more noble values for areas within the scribe mark and more active values were observed for areas adjacent to the scribe mark where delamination of the coating and filiform corrosion was observed. The tips of corrosion filaments were found to be anodic in relation to the body of the filament, with areas of activity extending away from the filaments themselves. Measurements made on an aircraft access panel resulted in the detection of a potential gradient within the repair area. These results indicate that the scanning Kelvin probe is a useful non-destructive technique for the detection of delamination and disbanding of coatings, coating anomalies and corrosion susceptibility of coatings on aluminum aircraft alloys.

  11. ITP Aluminum: Energy Requirements for the U.S. Aluminum Industry

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    U.S. Energy Requirements for Aluminum Production Historical Perspective, Theoretical Limits and Current Practices Prepared for Industrial Technologies Program Energy Efficiency and ...

  12. ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry

    Broader source: Energy.gov [DOE]

    This detailed report benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the aluminum industry.

  13. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World

    Broader source: Energy.gov [DOE]

    The Aluminum Vision is intended to stimulate a wide variety of R&D activities to accelerate technology development throughout industry.

  14. Study of constitution diagram aluminum-tantalum

    SciTech Connect (OSTI)

    Glazov, V.M.; Mal'tsev, M.V.; Chistyakov, Y.D.

    1988-10-20

    Alloys of aluminum with tantalum were for the first time obtained by aluminothermic method in 1868 by Moriniak. Later these alloys were studied in the works of Schirmeister (1915) and Brouwer (1938), moreover Brouwer established that tantalum with aluminum forms the chemical compound TaA1, which has tetragonal crystal lattice with parameters a=5.422 angstroms and c=8.536 angstroms (1). However despite the fact that alloys of aluminum with tantalum long ago are obtained already, constitution diagram of this system is not studied until recently. In connection with the application of tantalum as the modifying additive in aluminum alloys an emergency in the construction of this diagram, without the knowledge by which it is not possible to give the correct explanation of the mechanism of the very process of the modification of primary grain. For this purpose was undertaken this work. Russian translations.

  15. PROCESS OF ELECTROPLATING METALS WITH ALUMINUM

    DOE Patents [OSTI]

    Schickner, W.C.

    1960-04-26

    A process of electroplating aluminum on metals from a nonaqueous bath and a novel method of pretreating or conditioning the metal prior to electrodeposition of the aluminum are given. The process of this invention, as applied by way of example to the plating of uranium, comprises the steps of plating the uranium with the barrier inetal, immersing the barrier-coated uranium in fatty acid, and electrolyzing a water-free diethyl ether solution of aluminum chloride and lithium hydride while making the uranium the cathode until an aluminum deposit of the desired thickness has been formed. According to another preferred embodiment the barrier-coated uranium is immersed in an isopropyl alcohol solution of sterato chromic chloride prior to the fatty acid treatment of this invention.

  16. Electrometallurgical treatment of aluminum-based fuels.

    SciTech Connect (OSTI)

    Willit, J. L.

    1998-07-29

    We have successfully demonstrated aluminum electrorefining from a U-Al-Si alloy that simulates spent aluminum-based reactor fuel. The aluminum product contains less than 200 ppm uranium. All the results obtained have been in agreement with predictions based on equilibrium thermodynamics. We have also demonstrated the need for adequate stirring to achieve a low-uranium product. Most of the other process steps have been demonstrated in other programs. These include uranium electrorefining, transuranic fission product scrubbing, fission product oxidation, and product consolidation by melting. Future work will focus on the extraction of active metal and rare earth fission products by a molten flux salt and scale-up of the aluminum electrorefining.

  17. Aqueous recovery of actinides from aluminum alloys

    SciTech Connect (OSTI)

    Gray, J.H.; Chostner, D.F.; Gray, L.W.

    1989-01-01

    Early in the 1980's, a joint Rocky Flats/Savannah River program was established to recover actinides from scraps and residues generated during Rocky Flats purification operations. The initial program involved pyrochemical treatment of Molten Salt Extraction (MSE) chloride salts and Electrorefining (ER) anode heel metal to form aluminum alloys suitable for aqueous processing at Savannah River. Recently Rocky Flats has expressed interest in expanding the aluminum alloy program to include treatment of chloride salt residues from a modified Molten Salt Extraction process and from the Electrorefining purification operations. Samples of the current aluminum alloy buttons were prepared at Rocky Flats and sent to Savannah River Laboratory for flowsheet development and characterization of the alloys. A summary of the scrub alloy-anode heel alloy program will be presented along with recent results from aqueous dissolution studies of the new aluminum alloys. 2 figs., 4 tabs.

  18. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy Efficiency & Renewable Energy's (EERE's) clean energy technology offices and Advanced Manufacturing Office, focusing on American competitiveness in clean energy manufacturing. Clean Energy Manufacturing Initiative: http://www1.eere.energy.gov/energymanufacturing

  19. Multiple-Input Multiple-Output (MIMO) Linear Systems Extreme Inputs/Outputs

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Smallwood, David O.

    2007-01-01

    A linear structure is excited at multiple points with a stationary normal random process. The response of the structure is measured at multiple outputs. If the autospectral densities of the inputs are specified, the phase relationships between the inputs are derived that will minimize or maximize the trace of the autospectral density matrix of the outputs. If the autospectral densities of the outputs are specified, the phase relationships between the outputs that will minimize or maximize the trace of the input autospectral density matrix are derived. It is shown that other phase relationships and ordinary coherence less than one willmore » result in a trace intermediate between these extremes. Least favorable response and some classes of critical response are special cases of the development. It is shown that the derivation for stationary random waveforms can also be applied to nonstationary random, transients, and deterministic waveforms.« less

  20. FABRICATION OF URANIUM-ALUMINUM ALLOYS

    DOE Patents [OSTI]

    Saller, H.A.

    1959-12-15

    A process is presented for producing a workable article of a uranium- aluminum alloy in which the uranium content is between 14 and 70% by weight; aluminum powder and powdered UAl/sub 2/, UAl/sub 3/, UAl/sub 5/, or UBe/sub 9/ are mixed, and the mixture is compressed into the shape desired and sintered at between 450 and 600 deg C.

  1. Regeneration of Aluminum Hydride - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Regeneration of Aluminum Hydride Brookhaven National Laboratory Contact BNL About This Technology Publications: PDF Document Publication Regeneration of Lithium Aluminum Hydride (919 KB) Technology Marketing Summary Alane is one of the most promising solutions to storing hydrogen for use in hydrogen fuel cells. This technology provides exceptional improvement in solving the difficult problem of economically preparing the material. Description Describes methods and materials required for the

  2. Manufacturing Cost Levelization Model – A User’s Guide

    SciTech Connect (OSTI)

    Morrow, William R.; Shehabi, Arman; Smith, Sarah Josephine

    2015-08-01

    The Manufacturing Cost Levelization Model is a cost-performance techno-economic model that estimates total large-scale manufacturing costs for necessary to produce a given product. It is designed to provide production cost estimates for technology researchers to help guide technology research and development towards an eventual cost-effective product. The model presented in this user’s guide is generic and can be tailored to the manufacturing of any product, including the generation of electricity (as a product). This flexibility, however, requires the user to develop the processes and process efficiencies that represents a full-scale manufacturing facility. The generic model is comprised of several modules that estimate variable costs (material, labor, and operating), fixed costs (capital & maintenance), financing structures (debt and equity financing), and tax implications (taxable income after equipment and building depreciation, debt interest payments, and expenses) of a notional manufacturing plant. A cash-flow method is used to estimate a selling price necessary for the manufacturing plant to recover its total cost of production. A levelized unit sales price ($ per unit of product) is determined by dividing the net-present value of the manufacturing plant’s expenses ($) by the net present value of its product output. A user defined production schedule drives the cash-flow method that determines the levelized unit price. In addition, an analyst can increase the levelized unit price to include a gross profit margin to estimate a product sales price. This model allows an analyst to understand the effect that any input variables could have on the cost of manufacturing a product. In addition, the tool is able to perform sensitivity analysis, which can be used to identify the key variables and assumptions that have the greatest influence on the levelized costs. This component is intended to help technology researchers focus their research attention on tasks

  3. Revolutionizing Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Revolutionizing Manufacturing Revolutionizing Manufacturing Addthis Saving Energy and Resources 1 of 4 Saving Energy and Resources Thanks to additive manufacturing technology, Oak Ridge National Laboratory was able to fabricate a robotic hand with less energy use and material waste. The novel, lightweight, low-cost fluid powered hand was selected for a 2012 R&D 100 award. | Photo courtesy of Oak Ridge National Laboratory. Partnering with Industry 2 of 4 Partnering with Industry The Energy

  4. Transformational Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transformational Manufacturing Argonne's new Advanced Battery Materials Synthesis and Manufacturing R&D Program focuses on scalable process R&D to produce advanced battery materials in sufficient quantity for industrial testing. The U.S. manufacturing industry consumes more than 30 quadrillion Btu of energy per year, directly employs about 12 million people and generates another 7 million jobs in related businesses. Argonne is working with industry to develop innovative and

  5. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  6. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    4 Average thermal performance rating of solar thermal collectors by type shipped in 2009 ... Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey." ...

  7. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    5 Shipments of complete solar thermal collector systems, 2008 and 2009 Shipment ... Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  8. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  9. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Natural Gas to Residual Fuel Oil, by Industry Group and Selected Industries, 1994 369 Energy Information AdministrationManufacturing Consumption of Energy 1994 SIC Residual...

  10. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Detailed Tables 28 Energy Information AdministrationManufacturing Consumption of Energy 1994 1. In previous MECS, the term "primary energy" was used to denote the "first use" of...

  11. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    energy data used in this report do not reflect adjustments for losses in electricity generation or transmission. 1 The manufacturing sector is composed of establishments classified...

  12. Energy-Efficient Manufactured Homes

    Broader source: Energy.gov [DOE]

    Like site-built homes, new manufactured homes (formerly known as mobile homes) can be designed for energy efficiency and renewable energy.

  13. Advanced Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The U.S. Department of Energy funds the research, development, and demonstration of highly ... that enable the development and demonstration of advanced manufacturing ...

  14. Manufacturing Fuel Cell Manhattan Project

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Fuel Cell Manhattan Project Presented by the Benchmarking and Best Practices ... in providing valued information on affordable and implementable fuel cell technology. ...

  15. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    8 Geothermal heat pump shipments by origin, 2008 and 2009 (rated capacity in tons) Origin ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  16. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    0 Geothermal heat pump domestic shipments by customer type, 2008 and 2009 (rated capacity ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  17. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    1 Geothermal heat pump domestic shipments by sector and model type, 2009 (rated capacity ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  18. Geothermal Heat Pump Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Geothermal heat pump shipments by model type, 2000 - 2009 (number of units) ARI-320 ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey."

  19. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    Rated capacity of geothermal heat pump shipments by model type, 2000 - 2009 (tons) ARI-320 ... Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey."

  20. High Pressure Hydrogen Tank Manufacturing

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  1. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    the CM, the ASM contains two components. The first component is the mail portion, a probability sample of manufacturing establishments selected from the list of establishments...

  2. Waste reduction options for manufacturers of copper indium diselenide photovoltaic cells

    SciTech Connect (OSTI)

    DePhillips, M.P.; Fthenakis, V.M.; Moskowitz, P.D.

    1994-03-01

    This paper identifies general waste reduction concepts and specific waste reduction options to be used in the production of copper indium diselenide (CIS) photovoltaic cells. A general discussion of manufacturing processes used for the production of photovoltaic cells is followed by a description of the US Environmental Protection Agency (EPA) guidelines for waste reduction (i.e., waste minimization through pollution prevention). A more specific discussion of manufacturing CIS cells is accompanied by detailed suggestions regarding waste minimization options for both inputs and outputs for ten stages of this process. Waste reduction from inputs focuses on source reduction and process changes, and reduction from outputs focuses on material reuse and recycling.

  3. Low Temperature Aluminum Dissolution Of Sludge Waste

    SciTech Connect (OSTI)

    Keefer, M.T.; Hamm, B.A.; Pike, J.A. [Washington Savannah River Company, Aiken, SC (United States)

    2008-07-01

    High Level Waste (HLW) at the Savannah River Site (SRS) is currently stored in aging underground storage tanks. This waste is a complex mixture of insoluble solids, referred to as sludge, and soluble salts. Continued long-term storage of these radioactive wastes poses an environmental risk. The sludge is currently being stabilized in the Defense Waste Processing Facility (DWPF) through a vitrification process immobilizing the waste in a borosilicate glass matrix for long-term storage in a federal repository. Without additional treatment, the existing volume of sludge would produce nearly 8000 canisters of vitrified waste. Aluminum compounds, along with other non-radioactive components, represent a significant portion of the sludge mass currently planned for vitrification processing in DWPF. Removing the aluminum from the waste stream reduces the volume of sludge requiring vitrification and improves production rates. Treating the sludge with a concentrated sodium hydroxide (caustic) solution at elevated temperatures (>90 deg. C) to remove aluminum is part of an overall sludge mass reduction effort to reduce the number of vitrified canisters, shorten the life cycle for the HLW system, and reduce the risk associated with the long term storage of radioactive wastes at SRS. A projected reduction of nearly 900 canisters will be achieved by performing aluminum dissolution on six targeted sludge batches; however, a project to develop and install equipment will not be ready for operation until 2013. The associated upgrades necessary to implement a high temperature process in existing facilities are costly and present many technical challenges. Efforts to better understand the characteristics of the sludge mass and dissolution kinetics are warranted to overcome these challenges. Opportunities to further reduce the amount of vitrified waste and increase production rates should also be pursued. Sludge staged in Tank 51 as the next sludge batch for feed to DWPF consisted

  4. Off-set stabilizer for comparator output

    DOE Patents [OSTI]

    Lunsford, James S.

    1991-01-01

    A stabilized off-set voltage is input as the reference voltage to a comparator. In application to a time-interval meter, the comparator output generates a timing interval which is independent of drift in the initial voltage across the timing capacitor. A precision resistor and operational amplifier charge a capacitor to a voltage which is precisely offset from the initial voltage. The capacitance of the reference capacitor is selected so that substantially no voltage drop is obtained in the reference voltage applied to the comparator during the interval to be measured.

  5. Underwater vapor phase burning of aluminum particles and on aluminum ignition during steam explosions

    SciTech Connect (OSTI)

    Epstein, M. )

    1991-09-01

    Recently reported experimental studies on aluminum-water steam explosions indicate that there may be a critical metal temperature at which the process changes over from a physical explosion to one which is very violent and involves the rapid liberation of chemical energy. In this report we examine the hypothesis that vapor-phase burning of aluminum is a necessary condition for the occurrence of such ignition-type'' steam explosions. An available two-phase stagnation flow film-boiling model is used to calculate the steam flux to the vaporizing aluminum surface. Combining this calculation with the notion that there is an upper limit to the magnitude of the metal vaporization rate at which the reaction regime must change from vapor phase to surface burning, leads to prediction of the critical metal surface temperature below which vapor phase burning is impossible. The critical temperature is predicted for both the aluminum-water pre-mixture configuration in which coarse drops of aluminum are falling freely through water and for the finely-fragmented aluminum drops in the wake of the pressure shock that triggers'' the explosion. Vapor phase burning is predicted to be possible during the pre-mixture phase but not very likely during the trigger phase of a steam explosion. The implications of these findings in terms of the validity of the hypothesis that ignition may begin with the vapor phase burning of aluminum is discussed. Recently postulated, alternative mechanisms of underwater aluminum ignition are also discussed.

  6. Underwater vapor phase burning of aluminum particles and on aluminum ignition during steam explosions

    SciTech Connect (OSTI)

    Epstein, M.

    1991-09-01

    Recently reported experimental studies on aluminum-water steam explosions indicate that there may be a critical metal temperature at which the process changes over from a physical explosion to one which is very violent and involves the rapid liberation of chemical energy. In this report we examine the hypothesis that vapor-phase burning of aluminum is a necessary condition for the occurrence of such ``ignition-type`` steam explosions. An available two-phase stagnation flow film-boiling model is used to calculate the steam flux to the vaporizing aluminum surface. Combining this calculation with the notion that there is an upper limit to the magnitude of the metal vaporization rate at which the reaction regime must change from vapor phase to surface burning, leads to prediction of the critical metal surface temperature below which vapor phase burning is impossible. The critical temperature is predicted for both the aluminum-water pre-mixture configuration in which coarse drops of aluminum are falling freely through water and for the finely-fragmented aluminum drops in the wake of the pressure shock that ``triggers`` the explosion. Vapor phase burning is predicted to be possible during the pre-mixture phase but not very likely during the trigger phase of a steam explosion. The implications of these findings in terms of the validity of the hypothesis that ignition may begin with the vapor phase burning of aluminum is discussed. Recently postulated, alternative mechanisms of underwater aluminum ignition are also discussed.

  7. Energy Department Supports Manufacturing Day

    Broader source: Energy.gov [DOE]

    The Energy Department’s Office of Energy Efficiency and Renewable Energy (EERE) is supporting Manufacturing Day—a nationwide event that opens the doors of nearly 2000 manufacturing companies to the public—with visits to sites in the Midwest.

  8. Advanced Manufacturing Office (Formerly Industrial Technologies Program) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. DOE's Advanced Manufacturing Office (85.03 KB) More Documents & Publications Innovative Manufacturing Initiative Recognition Day Manufacturing Demonstration Facilities Workshop Agenda, March 2012 Advanced Manufacturing

  9. Advanced Manufacturing Office At-A-Glance

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ADVANCED MANUFACTURING OFFICE FY 2017 BUDGET AT-A-GLANCE The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector. What We Do The Advanced Manufacturing Offce uses an integrated approach that relies on three

  10. World crude output overcomes Persian Gulf disruption

    SciTech Connect (OSTI)

    Not Available

    1992-02-01

    Several OPEC producers made good on their promises to replace 2.7 MMbpd of oil exports that vanished from the world market after Iraq took over Kuwait. Even more incredibly, they accomplished this while a breathtaking 1.2- MMbopd reduction in Soviet output took place during the course of 1991. After Abu Dhabi, Indonesia, Iran, Libya, Nigeria, Saudi Arabia and Venezuela turned the taps wide open, their combined output rose 2.95 MMbopd. Put together with a 282,000-bopd increase by Norway and contributions from smaller producers, this enabled world oil production to remain within 400,000 bopd of its 1990 level. The 60.5-MMbopd average was off by just 0.7%. This paper reports that improvement took place in five of eight regions. Largest increases were in Western Europe and Africa. Greatest reductions occurred in Eastern Europe and the Middle East. Fifteen nations produced 1 MMbopd or more last year, compared with 17 during 1990.

  11. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of

  12. Pollution prevention assessment for a manufacturer of food service equipment

    SciTech Connect (OSTI)

    Edwards, H.W.; Kostrzewa, M.F.; Looby, G.P.

    1995-09-01

    The US Environmental Protection Agency (EPA) has funded a pilot project to assist small and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. In an effort to assist these manufacturers Waste Minimization Assessment Centers (WMACs) were established at selected universities and procedures were adapted from the EPA Waste Minimization Opportunity Assessment Manual. The WMAC team at Colorado State University performed an assessment at a plant that manufacturers commercial food service equipment. Raw materials used by the plant include stainless steel, mild steel, aluminum, and copper and brass. Operations performing in the plant include cutting, forming, bending, welding, polishing, painting, and assembly The team`s report, detailing findings and recommendations, indicated that paint-related wastes (organic solvents) are generated in large quantities and that significant cost savings could be achieved by retrofitting the water curtain paint spray booth to operate as a dry filter paint booth. Toluene could be replaced by a less toxic solvent. This Research Brief was developed by the principal investigators and EPA`s National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title available from University City Science Center.

  13. Advanced Technology Vehicles Manufacturing Incentive Program | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program A fact sheet detailling the advanced technology vehicles manufacturing incentive program. Advanced Technology Vehicles Manufacturing Incentive Program (1.49 MB) More Documents & Publications Advanced Technology Vehicles Manufacturing Incentive Program MEMA: Comments MEMA: Letter

  14. Manufacturing serendipity: Chicago Innovation Exchange enhancing regional

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax

  15. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency

  16. Secure Manufacturing | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Secure Manufacturing Secure Manufacturing The depth and breadth of Y-12's manufacturing capabilities and expertise enable Y-12 to address current and emerging national security challenges by providing leadership and direction to perform the following activities: solving unique, high-risk manufacturing problems; eliminating the most difficult manufacturability and development obstacles; protecting classified and proprietary materials, components, and information; developing unique technologies to

  17. Smart Manufacturing: Transforming American Manufacturing with Information Technology

    Office of Energy Efficiency and Renewable Energy (EERE)

    Our country is known for its culture of innovation. We are a country of innovators. Innovation in the manufacturing sector has given us a competitive edge in the global economy with revolutionary...

  18. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Laser Manufacturing at GE Global Research Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Laser Manufacturing at GE Global Research Learn how laser sintering, an additive laser manufacturing process practiced at GE Global Research, makes parts from metal powder. You Might Also Like Munich_interior_V 10 Years ON: From

  19. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect (OSTI)

    Nakamura, R.; Tsuge, H. [Graduate School of Osaka Institute of Technology (Japan); Haga, T. [Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osaka city 535-8585 (Japan); Watari, H. [Tokyo Institute of Technology, 4259 Nagatsuda Midoriku Yokohama city 226-8502 (Japan); Kumai, S. [Gunma University, 1-5-1 tenjin cho Kiryu city 376-8515 (Japan)

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  20. Lithium-aluminum-magnesium electrode composition

    DOE Patents [OSTI]

    Melendres, Carlos A.; Siegel, Stanley

    1978-01-01

    A negative electrode composition is presented for use in a secondary, high-temperature electrochemical cell. The cell also includes a molten salt electrolyte of alkali metal halides or alkaline earth metal halides and a positive electrode including a chalcogen or a metal chalcogenide as the active electrode material. The negative electrode composition includes up to 50 atom percent lithium as the active electrode constituent and a magnesium-aluminum alloy as a structural matrix. Various binary and ternary intermetallic phases of lithium, magnesium, and aluminum are formed but the electrode composition in both its charged and discharged state remains substantially free of the alpha lithium-aluminum phase and exhibits good structural integrity.

  1. Lithium-aluminum-iron electrode composition

    DOE Patents [OSTI]

    Kaun, Thomas D.

    1979-01-01

    A negative electrode composition is presented for use in a secondary electrochemical cell. The cell also includes an electrolyte with lithium ions such as a molten salt of alkali metal halides or alkaline earth metal halides that can be used in high-temperature cells. The cell's positive electrode contains a a chalcogen or a metal chalcogenide as the active electrode material. The negative electrode composition includes up to 50 atom percent lithium as the active electrode constituent in an alloy of aluminum-iron. Various binary and ternary intermetallic phases of lithium, aluminum and iron are formed. The lithium within the intermetallic phase of Al.sub.5 Fe.sub.2 exhibits increased activity over that of lithium within a lithium-aluminum alloy to provide an increased cell potential of up to about 0.25 volt.

  2. ALUMINUM AND CHROMIUM LEACHING WORKSHOP WHITEPAPER

    SciTech Connect (OSTI)

    McCabe, D; Jeff Pike, J; Bill Wilmarth, B

    2007-04-25

    A workshop was held on January 23-24, 2007 to discuss the status of processes to leach constituents from High Level Waste (HLW) sludges at the Hanford and Savannah River Sites. The objective of the workshop was to examine the needs and requirements for the HLW flowsheet for each site, discuss the status of knowledge of the leaching processes, communicate the research plans, and identify opportunities for synergy to address knowledge gaps. The purpose of leaching of non-radioactive constituents from the sludge waste is to reduce the burden of material that must be vitrified in the HLW melter systems, resulting in reduced HLW glass waste volume, reduced disposal costs, shorter process schedules, and higher facility throughput rates. The leaching process is estimated to reduce the operating life cycle of SRS by seven years and decrease the number of HLW canisters to be disposed in the Repository by 1000 [Gillam et al., 2006]. Comparably at Hanford, the aluminum and chromium leaching processes are estimated to reduce the operating life cycle of the Waste Treatment Plant by 20 years and decrease the number of canisters to the Repository by 15,000-30,000 [Gilbert, 2007]. These leaching processes will save the Department of Energy (DOE) billions of dollars in clean up and disposal costs. The primary constituents targeted for removal by leaching are aluminum and chromium. It is desirable to have some aluminum in glass to improve its durability; however, too much aluminum can increase the sludge viscosity, glass viscosity, and reduce overall process throughput. Chromium leaching is necessary to prevent formation of crystalline compounds in the glass, but is only needed at Hanford because of differences in the sludge waste chemistry at the two sites. Improving glass formulations to increase tolerance of aluminum and chromium is another approach to decrease HLW glass volume. It is likely that an optimum condition can be found by both performing leaching and improving

  3. Aluminum phosphate ceramics for waste storage

    DOE Patents [OSTI]

    Wagh, Arun; Maloney, Martin D

    2014-06-03

    The present disclosure describes solid waste forms and methods of processing waste. In one particular implementation, the invention provides a method of processing waste that may be particularly suitable for processing hazardous waste. In this method, a waste component is combined with an aluminum oxide and an acidic phosphate component in a slurry. A molar ratio of aluminum to phosphorus in the slurry is greater than one. Water in the slurry may be evaporated while mixing the slurry at a temperature of about 140-200.degree. C. The mixed slurry may be allowed to cure into a solid waste form. This solid waste form includes an anhydrous aluminum phosphate with at least a residual portion of the waste component bound therein.

  4. Aluminum plasmonic metamaterials for structural color printing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Cheng, Fei; Gao, Jie; Stan, Liliana; Rosenmann, Daniel; Czaplewski, David; Yang, Xiaodong

    2015-05-26

    We report a structural color printing platform based on aluminum plasmonic metamaterials supporting near perfect light absorption and narrow-band spectral response tunable across the visible spectrum to realize high-resolution, angle-insensitive color printing with high color purity and saturation. Additionally, the fabricated metamaterials can be protected by a transparent polymer thin layer for ambient use with further improved color performance. The demonstrated structural color printing with aluminum plasmonic metamaterials offers great potential for relevant applications such as security marking and information storage.

  5. Room-return scattering in fission neutron outputs (Conference...

    Office of Scientific and Technical Information (OSTI)

    Room-return scattering in fission neutron outputs Citation Details In-Document Search Title: Room-return scattering in fission neutron outputs You are accessing a document from...

  6. Method of winning aluminum metal from aluminous ore

    DOE Patents [OSTI]

    Loutfy, Raouf O.; Keller, Rudolf; Yao, Neng-Ping

    1981-01-01

    Aluminous ore such as bauxite containing alumina is blended with coke or other suitable form of carbon and reacted with sulfur gas at an elevated temperature. For handling, the ore and coke can be extruded into conveniently sized pellets. The reaction with sulfur gas produces molten aluminum sulfide which is separated from residual solid reactants and impurities. The aluminum sulfide is further increased in temperature to cause its decomposition or sublimation, yielding aluminum subsulfide liquid (AlS) and sulfur gas that is recycled. The aluminum monosulfide is then cooled to below its disproportionation temperature to again form molten aluminum sulfide and aluminum metal. A liquid-liquid or liquid-solid separation, depending on the separation temperature, provides product aluminum and aluminum sulfide for recycle to the disproportionation step.

  7. Magnesium Replacement of Aluminum Cast Components in a Production...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Replacement of Aluminum Cast Components in a Production V6 Engine to Effect Cost-Effective Mass Reduction Magnesium Replacement of Aluminum Cast Components in a Production V6 ...

  8. Method of winning aluminum metal from aluminous ore

    DOE Patents [OSTI]

    Loutfy, R.O.; Keller, R.; Yao, N.P.

    Aluminous ore such as bauxite containing alumina is blended with coke or other suitable form of carbon and reacted with sulfur gas at an elevated temperature. For handling, the ore and coke can be extruded into conveniently sized pellets. The reaction with sulfur gas produces molten aluminum sulfide which is separated from residual solid reactants and impurities. The aluminum sulfide is further increased in temperature to cause its decomposition or sublimation, yielding aluminum subsulfide liquid (A1S) and sulfur gas that is recycled. The aluminum monosulfide is then cooled to below its disproportionation temperature to again form molten aluminum sulfide and aluminum metal. A liquid-liquid or liquid-solid separation, depending on the separation temperature, provides product aluminum and aluminum sulfide for recycle to the disproportionation step.

  9. Investigation of Aluminum Site Changes of Dehydrated Zeolite...

    Office of Scientific and Technical Information (OSTI)

    Aluminum Site Changes of Dehydrated Zeolite H-Beta during a Rehydration Process by High Field Solid State NMR Citation Details In-Document Search Title: Investigation of Aluminum ...

  10. Reaction of Aluminum with Water to Produce Hydrogen - 2010 Update

    Fuel Cell Technologies Publication and Product Library (EERE)

    A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage The purpose of this White Paper is to describe and evaluate the potential of aluminum-water reactions for the

  11. CFL Manufacturers: ENERGY STAR Letters

    Broader source: Energy.gov [DOE]

    DOE issued letters to 25 manufacturers of compact fluorescent lamps (CFLs) involving various models after PEARL Cycle 9 testing indicated that the models do not meet the ENERGY STAR specification and, therefore, are disqualified from the ENERGY STAR Program.

  12. Manufacturing means jobs ? Mike Arms

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Means Jobs - Mike Arms Mike Arms and I usually meet and say hello at the East Tennessee Economic Council meetings each Friday morning at 7:30 a.m. This unique meeting...

  13. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    U.S. Total 74 88 Percent of Total Sales Revenue Number of Companies Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers ...

  14. Alternative Energy Manufacturing Tax Credit

    Broader source: Energy.gov [DOE]

    The Alternative Energy Manufacturing Tax Credit is a nonrefundable tax credit for up to 100% of new state tax revenues (including state, corporate, sales, and withholding taxes) over the life of a...

  15. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    2(94) Distribution Category UC-950 Manufacturing Consumption of Energy 1994 December 1997 Energy Information Administration Office of Energy Markets and End Use U.S. Department of...

  16. PEM Stack Manufacturing: Industry Status

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2009 BALLARD POWER SYSTEMS INC. ALL RIGHTS RESERVED ... B A L L A R D P O W E R S Y S T E M S PEM Stack ... Courtesy Manhattan Project for Fuel Cell Manufacturing AUGUST ...

  17. 2014 Manufacturing Energy Consumption Survey

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    U S C E N S U S B U R E A U 2014 Manufacturing Energy Consumption Survey Sponsored by the Energy Information Administration U.S. Department of Energy Administered and Compiled by ...

  18. First Solar Manufacturing Solar Modules

    Broader source: Energy.gov [DOE]

    In this photograph, a First Solar associate handles photovoltaic materials at the company's Ohio manufacturing plant. First Solar is an industry partner with the U.S. Department of Energy Solar...

  19. The President's Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presentation prepared by Dale Hall for the Roadmap Workshop on Manufacturing R&D for the ... Manufacturing National Program Office Roadmap on Manufacturing R&D for the Hydrogen ...

  20. New runners to boost peak output at Niagara Falls

    SciTech Connect (OSTI)

    Reason, J.

    1990-01-01

    Retrofitted Francis turbines will improve the value of power generated from Niagara Falls by increasing the peak output of the hydroturbine units at the Robert Moses hydroelectric plant. The computer-designed runners are expected to add 330 MW to the peak capacity of the 28-yr-old plant and significantly increase the efficiency at high flow rates. Next year, the first new runner will be retrofit to the highly instrumented Unit 4. If the retrofit unit meets it increased-performance expectations, the other 12 units will be upgraded between 1993 and 1998. The work is part of an overall expansion of the Niagara Power Project designed to made better use of the power value of Niagara river water, within the constraints of a treaty with Canada and the scenic value of the falls. These constraints, together with varying flows and heads, introduced enormous complexities into the selection and design of the new runners. The alterations being made to Unit 4, in addition to replacing the turbine runner, include modifying the draft tube-liners, increasing the wicket-gate stroke, replacing the turbine discharge ring (to accommodate longer blades), making various electrical modifications to the generator, and replacing the transformer. But the key to the retrofit is the computer-designed runner. Charles Grose, senior project manager, New York Power Authority, White Plains, NY, emphasizes that such computer design techniques were not available a few years ago; neither were the computer-controlled machining techniques necessary to manufacture the new runners. Other aspects of the upgrading that were analyzed include runner stability, resonance, shaft torsional stress, and runaway speed.

  1. Manufacturing Day | Department of Energy

    Office of Environmental Management (EM)

    Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems | Department of Energy Manufacturers in U.S. Energy Department's Better Plants Program Save More Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems Manufacturers in U.S. Energy Department's Better Plants Program Save More Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems September 30, 2015 - 9:03am Addthis NEWS MEDIA CONTACT (202) 586-4940

  2. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers dramatically increase the energy efficiency of their operations and reduce costs. Each project will advance transformational technologies and materials that can benefit a broad cross-section of the domestic economy. This event created a platform for inter-agency and industry networking and also raised awareness among congressional staff and private investors.

  3. Cathode Connector For Aluminum Low Temperature Smelting Cell

    DOE Patents [OSTI]

    Brown, Craig W.; Beck, Theodore R.; Frizzle, Patrick B.

    2003-07-16

    Cathode connector means for low temperature aluminum smelting cell for connecting titanium diboride cathode or the like to bus bars.

  4. All Manufacturing (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    All Manufacturing (2010 MECS) All Manufacturing (2010 MECS) Manufacturing Energy and Carbon Footprint for All Manufacturing Sector (NAICS 31-33) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: June 2015 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint All Manufacturing (111.63 KB) More Documents & Publications Cement (2010 MECS) Chemicals (2010 MECS) Computers, Electronics and Electrical Equipment

  5. Membrane Purification Cell for Aluminum Recycling

    SciTech Connect (OSTI)

    David DeYoung; James Wiswall; Cong Wang

    2011-11-29

    Recycling mixed aluminum scrap usually requires adding primary aluminum to the scrap stream as a diluent to reduce the concentration of non-aluminum constituents used in aluminum alloys. Since primary aluminum production requires approximately 10 times more energy than melting scrap, the bulk of the energy and carbon dioxide emissions for recycling are associated with using primary aluminum as a diluent. Eliminating the need for using primary aluminum as a diluent would dramatically reduce energy requirements, decrease carbon dioxide emissions, and increase scrap utilization in recycling. Electrorefining can be used to extract pure aluminum from mixed scrap. Some example applications include producing primary grade aluminum from specific scrap streams such as consumer packaging and mixed alloy saw chips, and recycling multi-alloy products such as brazing sheet. Electrorefining can also be used to extract valuable alloying elements such as Li from Al-Li mixed scrap. This project was aimed at developing an electrorefining process for purifying aluminum to reduce energy consumption and emissions by 75% compared to conventional technology. An electrolytic molten aluminum purification process, utilizing a horizontal membrane cell anode, was designed, constructed, operated and validated. The electrorefining technology could also be used to produce ultra-high purity aluminum for advanced materials applications. The technical objectives for this project were to: - Validate the membrane cell concept with a lab-scale electrorefining cell; - Determine if previously identified voltage increase issue for chloride electrolytes holds for a fluoride-based electrolyte system; - Assess the probability that voltage change issues can be solved; and - Conduct a market and economic analysis to assess commercial feasibility. The process was tested using three different binary alloy compositions (Al-2.0 wt.% Cu, Al-4.7 wt.% Si, Al-0.6 wt.% Fe) and a brazing sheet scrap composition (Al-2

  6. Method And Reactor For Production Of Aluminum By Carbothermic Reduction Of Alumina

    DOE Patents [OSTI]

    Aune, Jan Arthur; Johansen, Kai

    2004-10-19

    A hollow partition wall is employed to feed carbon material to an underflow of a carbothermic reduction furnace used to make aluminum. The partition wall divides a low temperature reaction zone where aluminum oxide is reacted with carbon to form aluminum carbide and a high temperature reaction zone where the aluminum carbide and remaining aluminum oxide are reacted to form aluminum and carbon monoxide.

  7. Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in Process Heating Systems

    Broader source: Energy.gov [DOE]

    Process heating plays a key role in producing steel, aluminum, and glass and in manufacturing products made from these materials. Faced with regulatory and competitive pressures to control emissions and reduce operating costs, metal and glass manufacturers are considering a variety of options for reducing overall energy consumption. As 38% of the energy used in U.S. industrial plants is consumed for process heating applications, metal and glass manufacturers are discovering that process heating technologies provide significant opportunities for improving industrial productivity, energy efficiency, and global competitiveness. This fact sheet is the first in a series to describe such opportunities that can be realized in industrial systems by conducting plant-wide assessments (PWA).

  8. Activated aluminum hydride hydrogen storage compositions and uses thereof

    DOE Patents [OSTI]

    Sandrock, Gary; Reilly, James; Graetz, Jason; Wegrzyn, James E.

    2010-11-23

    In one aspect, the invention relates to activated aluminum hydride hydrogen storage compositions containing aluminum hydride in the presence of, or absence of, hydrogen desorption stimulants. The invention particularly relates to such compositions having one or more hydrogen desorption stimulants selected from metal hydrides and metal aluminum hydrides. In another aspect, the invention relates to methods for generating hydrogen from such hydrogen storage compositions.

  9. Friction Stir Welding Aluminum for Lightweight Vehicles | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Friction Stir Welding Aluminum for Lightweight Vehicles Friction Stir Welding Aluminum for Lightweight Vehicles Addthis Description In this video, a researcher from Pacific Northwest National Laboratory describes a new aluminum joining process and the industry partnership that enabled its use for mass auto production

  10. Mu2e transport solenoid prototype design and manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Fabbricatore, P.; Ambrosio, G.; Cheban, S.; Evbota, D.; Farinon, S.; Lamm, M.; Lopes, M.; Musenich, R.; Wands, R.; Masullo, G.

    2016-02-08

    The Mu2e Transport Solenoid consists of 52 coils arranged in 27 coil modules that form the S-shaped cold mass. Each coil is wound from Al-stabilized NbTi superconductor. The coils are supported by an external structural aluminum shell machined from a forged billet. Most of the coil modules house two coils, with the axis of each coil oriented at an angle of approximately 5° with respect to each other. The coils are indirectly cooled with LHe circulating in tubes welded on the shell. In order to enhance the cooling capacity, pure aluminum sheets connect the inner bore of the coils tomore » the cooling tubes. The coils are placed inside the shell by the means of a shrink-fit procedure. A full-size prototype, with all the features of the full assembly, was successfully manufactured in a collaboration between INFN Genova and Fermilab. In order to ensure an optimal mechanical prestress at the coil-shell interface, the coils are inserted into the shell through a shrink-fitting process. We present the details of the prototype with the design choices as validated by the structural analysis. In conclusion, the fabrication steps are described as well.« less

  11. Third Annual American Energy and Manufacturing Competitiveness...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and included showpieces highlighting advanced composites manufacturing and large scale additive manufacturing. Image: Photo courtesy of Attlee Photography View All Galleries

  12. Static Sankey Diagram Full Sector Manufacturing | Department...

    Broader source: Energy.gov (indexed) [DOE]

    consumption across manufacturing subsectors. The U.S. Manufacturing diagram below shows the fuel, steam and electricity ... Applied energy (applied toward direct production or end use ...

  13. ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing of Surfaces with Nanoscale and Microscale Features ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and Microscale Features superhydrophobicsurfaces.p...

  14. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    D.C. PDF icon esarravt002flicker2010p.pdf More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing...

  15. Processing and Manufacturing Equipment | Open Energy Information

    Open Energy Info (EERE)

    Processing and Manufacturing Equipment Jump to: navigation, search TODO: Add description List of Processing and Manufacturing Equipment Incentives Retrieved from "http:...

  16. Technologies Enabling Agile Manufacturing (TEAM) ? an ORCMT...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technologies Enabling Agile Manufacturing (TEAM) - An ORCMT success story Technologies Enabling Agile Manufacturing (TEAM) was one of the larger programs to come from the...

  17. Bio Solutions Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Solutions Manufacturing Inc Jump to: navigation, search Name: Bio Solutions Manufacturing Inc Place: Las Vegas, Nevada Zip: 89103 Product: Waste-to-energy bioremediation developer....

  18. Chung Hsin Electric Machinery Manufacturing Corporation CHEM...

    Open Energy Info (EERE)

    Chung Hsin Electric Machinery Manufacturing Corporation CHEM Jump to: navigation, search Name: Chung Hsin Electric & Machinery Manufacturing Corporation (CHEM) Place: Taoyuan...

  19. Tag: manufacturing | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    manufacturing Tag: manufacturing Displaying 1 - 8 of 8... Category: News Tool of tomorrow today Y-12 and other Nuclear Security Enterprise sites investigate industry's next...

  20. Leitner Shriram Manufacturing Ltd | Open Energy Information

    Open Energy Info (EERE)

    Manufacturing Ltd Jump to: navigation, search Name: Leitner Shriram Manufacturing Ltd Place: Chennai, Tamil Nadu, India Zip: 600095 Sector: Wind energy Product: Chennai-based JV...

  1. Advanced Qualification of Additive Manufacturing Materials Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Qualification of Additive Manufacturing Materials Workshop Advanced Qualification of Additive Manufacturing Materials Workshop WHEN: Jul 20, 2015 8:30 AM - Jul 21, 2015...

  2. Aurora Photovoltaics Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Photovoltaics Manufacturing Jump to: navigation, search Name: Aurora Photovoltaics Manufacturing Place: Lawrenceville, New Jersey Zip: 8648 Sector: Solar Product: A subsidiary of...

  3. Brighter Future for Kentucky Manufacturing Plants | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Brighter Future for Kentucky Manufacturing Plants Brighter Future for Kentucky Manufacturing Plants May 28, 2010 - 3:04pm Addthis Montaplast North America, Inc. is replacing almost ...

  4. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D Overview of ...

  5. Funding Opportunity Announcement for Water Power Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Funding Opportunity Announcement for Water Power Manufacturing Funding Opportunity Announcement for Water Power Manufacturing April 11, 2014 - 11:23am Addthis On April 11, 2014, ...

  6. Electric Drive Component Manufacturing Facilities | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Component Manufacturing Facilities Electric Drive Component Manufacturing Facilities 2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review ...

  7. Electric Drive Component Manufacturing Facilities | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Component Manufacturing Facilities Electric Drive Component Manufacturing Facilities 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review ...

  8. Miraial formerly Kakizaki Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    to: navigation, search Name: Miraial (formerly Kakizaki Manufacturing) Place: Tokyo, Japan Zip: 171-0021 Product: Manufacturer of wafer handling products and other components...

  9. American Wind Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    American Wind Manufacturing Addthis 1 of 9 Nordex USA -- a global manufacturer of wind turbines -- delivered and installed turbine components for the Power County Wind...

  10. Oak Ridge Centers for Manufacturing Technology - Partnership...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Impact on the Semiconductor Industry, part 2 The Oak Ridge Centers for Manufacturing Technology in partnership with SEMATECH (Semiconductor Manufacturing TECHnology) had...

  11. Foreword: Additive Manufacturing: Interrelationships of Fabrication...

    Office of Scientific and Technical Information (OSTI)

    Moreover, a variety of fields such as aerospace, military, automotive, and biomedical are employing this manufacturing technique as a way to decrease costs, increase manufacturing ...

  12. 2010 Manufacturing Energy and Carbon Footprints: Definitions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Energy and Carbon Footprints: Definitions and Assumptions This 13-page document defines key terms and details assumptions and references used in the Manufacturing ...

  13. Solid Oxide Fuel Cell Manufacturing Overview

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cell Manufacturing Overview Hydrogen and Fuel Cell Technologies Manufacturing R&D Workshop August ... VPS projected cost reductions in SECA Copyright 2011 Versa Power Systems. ...

  14. Wind Energy & Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Wind Energy & Manufacturing Jump to: navigation, search Blades manufactured at Gamesa's factory in Ebensburg, Pennsylvania, will be delivered to wind farms across the United...

  15. FY 2008 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2008 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2008 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  16. FY 2010 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2010 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2010 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  17. FY 2009 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2009 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2009 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  18. FY 2006 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2006 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2006 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  19. FY 2007 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2007 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2007 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  20. FY 2011 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2011 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2011 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  1. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  2. Advanced Battery Manufacturing Facilities and Equipment Program...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program Fact Sheet: Grid-Scale ...

  3. Manufacturing Consumption of Energy 1991--Combined Consumption...

    U.S. Energy Information Administration (EIA) Indexed Site

    call 202-586-8800 for help. Return to Energy Information Administration Home Page. Home > Energy Users > Manufacturing > Consumption and Fuel Switching Manufacturing Consumption of...

  4. Manufacturing Energy and Carbon Footprint References | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Energy and Carbon Footprint References footprintreferences.pdf (309.04 KB) More Documents & Publications 2010 Manufacturing Energy and Carbon Footprints: References ...

  5. Stronger Manufacturers' Energy Efficiency Standards for Residential...

    Energy Savers [EERE]

    Stronger Manufacturers' Energy Efficiency Standards for Residential Air Conditioners Go Into Effect Today Stronger Manufacturers' Energy Efficiency Standards for Residential Air ...

  6. Manufacturing Demonstration Facility Workshop | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    March 12, 2012 The Manufacturing Demonstration Facility Workshop (held in Chicago, IL, on ... aspects of planning a series of Manufacturing Demonstration Facilities (MDFs). ...

  7. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facilities Workshop Agenda, March 2012 mdfworkshopagenda.pdf (263.06 KB) More Documents & Publications Manufacturing Demonstration Facility Workshop ...

  8. Clean Energy Manufacturing Funding Opportunities | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Funding Opportunities Clean Energy Manufacturing Funding Opportunities To accomplish the goals of the Clean Energy Manufacturing Initiative (CEMI), the U.S. Department of Energy ...

  9. Energy Department Invests in Innovative Manufacturing Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Innovative Manufacturing Technologies Energy Department Invests in Innovative Manufacturing Technologies June 13, 2012 - 12:00am Addthis The Energy Department announced on June...

  10. Energy Intensity Indicators: Manufacturing Energy Intensity

    Broader source: Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the three-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data...

  11. China Shandong Penglai Electric Power Equipment Manufacturing...

    Open Energy Info (EERE)

    Penglai Electric Power Equipment Manufacturing Jump to: navigation, search Name: China Shandong Penglai Electric Power Equipment Manufacturing Place: Penglai, Shandong Province,...

  12. Sec. Moniz Discusses Advanced Technology Vehicle Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Moniz Discusses Advanced Technology Vehicle Manufacturing Loans Sec. Moniz Discusses Advanced Technology Vehicle Manufacturing Loans April 2, 2014 - 4:37pm Addthis NEWS MEDIA ...

  13. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  14. Advanced Manufacturing Office and Potential Technologies for...

    Broader source: Energy.gov (indexed) [DOE]

    Potential Technologies for Clean Energy Manufacturing Innovation October 8, 2014 DOEDOD Planning Workshop- Fort Worth, TX 2 1. Background on DOE and Manufacturing 2. Technical ...

  15. Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing

    Broader source: Energy.gov [DOE]

    Office: Advanced ManufacturingPost date: 9/15/15Original Closing Date for Applications: Jan 29, 2016 A mandatory Concept Paper is due 11/04/2015 at 5:00pm ET.

  16. Chemical vapor deposition of aluminum oxide

    DOE Patents [OSTI]

    Gordon, Roy; Kramer, Keith; Liu, Xinye

    2000-01-01

    An aluminum oxide film is deposited on a heated substrate by CVD from one or more alkylaluminum alkoxide compounds having composition R.sub.n Al.sub.2 (OR').sub.6-n, wherein R and R' are alkyl groups and n is in the range of 1 to 5.

  17. Superconducting transition temperature in anodized aluminum

    SciTech Connect (OSTI)

    Leemann, C.; Elliott, J.H.; Deutscher, G.; Orbach, R.; Wolf, S.A.

    1983-08-01

    We have measured the superconducting transition temperature of anodized aluminum films of grain sizes ranging from less than 100 to 3000 A. The transition temperature is 1.8 K for films of grain size 100 A and decreases monotonically with increasing grain size to 1.2 K for 3000-A grains. The effect depends only on the volume of the grains.

  18. Electrometallurgical treatment of aluminum-matrix fuels

    SciTech Connect (OSTI)

    Willit, J.L.; Gay, E.C.; Miller, W.E.; McPheeters, C.C.; Laidler, J.J.

    1996-08-01

    The electrometallurgical treatment process described in this paper builds on our experience in treating spent fuel from the Experimental Breeder Reactor (EBR-II). The work is also to some degree, a spin-off from applying electrometallurgical treatment to spent fuel from the Hanford single pass reactors (SPRs) and fuel and flush salt from the Molten Salt Reactor Experiment (MSRE) in treating EBR-II fuel, we recover the actinides from a uranium-zirconium fuel by electrorefining the uranium out of the chopped fuel. With SPR fuel, uranium is electrorefined out of the aluminum cladding. Both of these processes are conducted in a LiCl-KCl molten-salt electrolyte. In the case of the MSRE, which used a fluoride salt-based fuel, uranium in this salt is recovered through a series of electrochemical reductions. Recovering high-purity uranium from an aluminum-matrix fuel is more challenging than treating SPR or EBR-II fuel because the aluminum- matrix fuel is typically -90% (volume basis) aluminum.

  19. System and method for high power diode based additive manufacturing

    DOE Patents [OSTI]

    El-Dasher, Bassem S.; Bayramian, Andrew; Demuth, James A.; Farmer, Joseph C.; Torres, Sharon G.

    2016-04-12

    A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.

  20. Polymer gel electrolytes for application in aluminum deposition and rechargeable aluminum ion batteries

    SciTech Connect (OSTI)

    Sun, Xiao -Guang; Fang, Youxing; Jiang, Xueguang; Yoshii, Kazuki; Tsuda, Tetsuya; Dai, Sheng

    2015-10-22

    Polymer gel electrolyte using AlCl3 complexed acrylamide as functional monomer and ionic liquids based on acidic mixture of 1-ethyl-3-methylimidazolium chloride (EMImCl) and AlCl3 as plasticizer has been successfully prepared for the first time by free radical polymerization. Aluminum deposition is successfully obtained with a polymer gel membrane contianing 80 wt% ionic liquid. As a result, the polymer gel membranes are also good candidates for rechargeable aluminum ion batteries.

  1. Polymer gel electrolytes for application in aluminum deposition and rechargeable aluminum ion batteries

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Sun, Xiao -Guang; Fang, Youxing; Jiang, Xueguang; Yoshii, Kazuki; Tsuda, Tetsuya; Dai, Sheng

    2015-10-22

    Polymer gel electrolyte using AlCl3 complexed acrylamide as functional monomer and ionic liquids based on acidic mixture of 1-ethyl-3-methylimidazolium chloride (EMImCl) and AlCl3 as plasticizer has been successfully prepared for the first time by free radical polymerization. Aluminum deposition is successfully obtained with a polymer gel membrane contianing 80 wt% ionic liquid. As a result, the polymer gel membranes are also good candidates for rechargeable aluminum ion batteries.

  2. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    and Manufacturing USA Inc formerly Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA)...

  3. FLOWSHEET FOR ALUMINUM REMOVAL FROM SLUDGE BATCH 6

    SciTech Connect (OSTI)

    Pike, J; Jeffrey Gillam, J

    2008-12-17

    Samples of Tank 12 sludge slurry show a substantially larger fraction of aluminum than originally identified in sludge batch planning. The Liquid Waste Organization (LWO) plans to formulate Sludge Batch 6 (SB6) with about one half of the sludge slurry in Tank 12 and one half of the sludge slurry in Tank 4. LWO identified aluminum dissolution as a method to mitigate the effect of having about 50% more solids in High Level Waste (HLW) sludge than previously planned. Previous aluminum dissolution performed in a HLW tank in 1982 was performed at approximately 85 C for 5 days and dissolved nearly 80% of the aluminum in the sludge slurry. In 2008, LWO successfully dissolved 64% of the aluminum at approximately 60 C in 46 days with minimal tank modifications and using only slurry pumps as a heat source. This report establishes the technical basis and flowsheet for performing an aluminum removal process in Tank 51 for SB6 that incorporates the lessons learned from previous aluminum dissolution evolutions. For SB6, aluminum dissolution process temperature will be held at a minimum of 65 C for at least 24 days, but as long as practical or until as much as 80% of the aluminum is dissolved. As planned, an aluminum removal process can reduce the aluminum in SB6 from about 84,500 kg to as little as 17,900 kg with a corresponding reduction of total insoluble solids in the batch from 246,000 kg to 131,000 kg. The extent of the reduction may be limited by the time available to maintain Tank 51 at dissolution temperature. The range of dissolution in four weeks based on the known variability in dissolution kinetics can range from 44 to more than 80%. At 44% of the aluminum dissolved, the mass reduction is approximately 1/2 of the mass noted above, i.e., 33,300 kg of aluminum instead of 66,600 kg. Planning to reach 80% of the aluminum dissolved should allow a maximum of 81 days for dissolution and reduce the allowance if test data shows faster kinetics. 47,800 kg of the dissolved

  4. Photovoltaic manufacturing technology, Phase 1

    SciTech Connect (OSTI)

    Not Available

    1992-10-01

    This report describes subcontracted research by the Chronar Corporation, prepared by Advanced Photovoltaic Systems, Inc. (APS) for Phase 1 of the Photovoltaic Manufacturing Technology Development project. Amorphous silicon is chosen as the PV technology that Chronar Corporation and APS believe offers the greatest potential for manufacturing improvements, which, in turn, will result in significant cost reductions and performance improvements in photovoltaic products. The APS Eureka'' facility was chosen as the manufacturing system that can offer the possibility of achieving these production enhancements. The relationship of the Eureka'' facility to Chronar's batch'' plants is discussed. Five key areas are also identified that could meet the objectives of manufacturing potential that could lead to improved performance, reduced manufacturing costs, and significantly increased production. The projected long-term potential benefits of these areas are discussed, as well as problems that may impede the achievement of the hoped-for developments. A significant number of the problems discussed are of a generic nature and could be of general interest to the industry. The final section of this document addresses the cost and time estimates for achieving the solutions to the problems discussed earlier. Emphasis is placed on the number, type, and cost of the human resources required for the project.

  5. Process of electrolysis and fractional crystallization for aluminum purification

    DOE Patents [OSTI]

    Dawless, Robert K.; Bowman, Kenneth A.; Mazgaj, Robert M.; Cochran, C. Norman

    1983-10-25

    A method for purifying aluminum that contains impurities, the method including the step of introducing such aluminum containing impurities to a charging and melting chamber located in an electrolytic cell of the type having a porous diaphragm permeable by the electrolyte of the cell and impermeable to molten aluminum. The method includes further the steps of supplying impure aluminum from the chamber to the anode area of the cell and electrolytically transferring aluminum from the anode area to the cathode through the diaphragm while leaving impurities in the anode area, thereby purifying the aluminum introduced into the chamber. The method includes the further steps of collecting the purified aluminum at the cathode, and lowering the level of impurities concentrated in the anode area by subjecting molten aluminum and impurities in said chamber to a fractional crystallization treatment wherein eutectic-type impurities crystallize and precipitate out of the aluminum. The eutectic impurities that have crystallized are physically removed from the chamber. The aluminum in the chamber is now suited for further purification as provided in the above step of electrolytically transferring aluminum through the diaphragm.

  6. Process of electrolysis and fractional crystallization for aluminum purification

    DOE Patents [OSTI]

    Dawless, R.K.; Bowman, K.A.; Mazgaj, R.M.; Cochran, C.N.

    1983-10-25

    A method is described for purifying aluminum that contains impurities, the method including the step of introducing such aluminum containing impurities to a charging and melting chamber located in an electrolytic cell of the type having a porous diaphragm permeable by the electrolyte of the cell and impermeable to molten aluminum. The method includes further the steps of supplying impure aluminum from the chamber to the anode area of the cell and electrolytically transferring aluminum from the anode area to the cathode through the diaphragm while leaving impurities in the anode area, thereby purifying the aluminum introduced into the chamber. The method includes the further steps of collecting the purified aluminum at the cathode, and lowering the level of impurities concentrated in the anode area by subjecting molten aluminum and impurities in said chamber to a fractional crystallization treatment wherein eutectic-type impurities crystallize and precipitate out of the aluminum. The eutectic impurities that have crystallized are physically removed from the chamber. The aluminum in the chamber is now suited for further purification as provided in the above step of electrolytically transferring aluminum through the diaphragm. 2 figs.

  7. Production of sodium-22 from proton irradiated aluminum

    DOE Patents [OSTI]

    Taylor, Wayne A.; Heaton, Richard C.; Jamriska, David J.

    1996-01-01

    A process for selective separation of sodium-22 from a proton irradiated minum target including dissolving a proton irradiated aluminum target in hydrochloric acid to form a first solution including aluminum ions and sodium ions, separating a portion of the aluminum ions from the first solution by crystallization of an aluminum salt, contacting the remaining first solution with an anion exchange resin whereby ions selected from the group consisting of iron and copper are selectively absorbed by the anion exchange resin while aluminum ions and sodium ions remain in solution, contacting the solution with an cation exchange resin whereby aluminum ions and sodium ions are adsorbed by the cation exchange resin, and, contacting the cation exchange resin with an acid solution capable of selectively separating the adsorbed sodium ions from the cation exchange resin while aluminum ions remain adsorbed on the cation exchange resin is disclosed.

  8. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect (OSTI)

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  9. Aluminum Target Dissolution in Support of the Pu-238 Program

    SciTech Connect (OSTI)

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W; Felker, Leslie Kevin; Mattus, Catherine H

    2014-09-01

    Selection of an aluminum alloy for target cladding affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the caustic dissolution step, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. We present a study to maximize dissolution of aluminum metal alloy, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as a function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. These data have been compared with published calculations of aluminum phase diagrams. Temperature logging during the transients has been investigated as a means to generate kinetic and mass transport data on the dissolution process. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.

  10. Metrology for Fuel Cell Manufacturing

    SciTech Connect (OSTI)

    Stocker, Michael; Stanfield, Eric

    2015-02-04

    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  11. Oak Ridge Manufacturing Demonstration Facility (MDF)

    Broader source: Energy.gov [DOE]

    The Manufacturing Demonstration Facility (MDF) is a collabora­tive manufacturing community that shares a common RD&D infrastructure. This shared infrastructure provides affordable access to advanced physical and virtual tools for rapidly demonstrating new manufacturing technologies and optimizing critical processes. Oak Ridge National Laboratory is home to AMO's MDF focused on Additive Manufacturing and Low-cost Carbon Fiber.

  12. Manufacturing Demonstration Facilities Workshop Agenda, March 2012

    Broader source: Energy.gov [DOE]

    Agenda for the Manufacturing Demonstration Facilities Workshop on March 12, 2012 outlining objectives and times

  13. Manufacturing Pre-Solicitation Transcript

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DEPARTMENT OF ENERGY HYDROGEN PROGRAM MANUFACTURING R&D PRE-SOLICITATION MEETING FRIDAY, MAY 18, 2007 CRYSTAL GATEWAY MARRIOTT 1700 JEFFERSON DAVIS HIGHWAY SALONS 5 AND 6 ARLINGTON, VA. 22202 2 A G E N D A 1:00 p.m. Welcome and Opening Remarks JoAnn Milliken, Chief Engineer, U.S. DOE Hydrogen Program 1:05 p.m. FOA Application Process and Anticipated Timeline Jill Gruber, Project Officer, U.S. DOE Hydrogen Program, Golden Field Office 1:30 p.m. Manufacturing FOA Proposed Scope and Topics Pete

  14. Method for manufacturing glass frit

    DOE Patents [OSTI]

    Budrick, Ronald G.; King, Frank T.; Nolen, Jr., Robert L.; Solomon, David E.

    1977-01-01

    A method of manufacturing a glass frit for use in the manufacture of uniform glass microspheres to serve as containers for laser fusion fuel to be exposed to laser energy which includes the formation of a glass gel which is then dried, pulverized, and very accurately sized to particles in a range of, for example, 125 to 149 micrometers. The particles contain an occluded material such as urea which expands when heated. The sized particles are washed, dried, and subjected to heat to control the moisture content prior to being introduced into a system to form microspheres.

  15. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  16. Explore Careers in Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Explore Careers in Manufacturing The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a transformation in U.S. manufacturing. The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a

  17. Next Generation Manufacturing Processes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Research & Development Projects » Next Generation Manufacturing Processes Next Generation Manufacturing Processes New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high-quality products at competitive cost. Four process technology areas are expected to generate large energy, carbon, and economic benefits across the manufacturing sector. Click the areas

  18. Method and apparatus for varying accelerator beam output energy

    DOE Patents [OSTI]

    Young, Lloyd M.

    1998-01-01

    A coupled cavity accelerator (CCA) accelerates a charged particle beam with rf energy from a rf source. An input accelerating cavity receives the charged particle beam and an output accelerating cavity outputs the charged particle beam at an increased energy. Intermediate accelerating cavities connect the input and the output accelerating cavities to accelerate the charged particle beam. A plurality of tunable coupling cavities are arranged so that each one of the tunable coupling cavities respectively connect an adjacent pair of the input, output, and intermediate accelerating cavities to transfer the rf energy along the accelerating cavities. An output tunable coupling cavity can be detuned to variably change the phase of the rf energy reflected from the output coupling cavity so that regions of the accelerator can be selectively turned off when one of the intermediate tunable coupling cavities is also detuned.

  19. Halbach array generator/motor having mechanically regulated output voltage and mechanical power output

    DOE Patents [OSTI]

    Post, Richard F.

    2005-06-14

    A motor/generator has its stationary portion, i.e., the stator, positioned concentrically within its rotatable element, i.e., the rotor, along the axis of rotation of the rotor. The rotor includes a Halbach array of magnets. The voltage and power outputs are regulated by varying the radial gap in between the stator windings and the rotating Halbach array. The gap is varied by extensible and retractable supports attached to the stator windings that can move the windings in a radial direction.

  20. Heat treating of manufactured components

    SciTech Connect (OSTI)

    Ripley, Edward B.

    2012-05-22

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material is disclosed. The system typically includes an insulating vessel placed within a microwave applicator chamber. A moderating material is positioned inside the insulating vessel so that a substantial portion of the exterior surface of each component for heat treating is in contact with the moderating material.

  1. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  2. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1996-01-02

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation. 4 figs.

  3. Ignition of Aluminum Particles and Clouds

    SciTech Connect (OSTI)

    Kuhl, A L; Boiko, V M

    2010-04-07

    Here we review experimental data and models of the ignition of aluminum (Al) particles and clouds in explosion fields. The review considers: (i) ignition temperatures measured for single Al particles in torch experiments; (ii) thermal explosion models of the ignition of single Al particles; and (iii) the unsteady ignition Al particles clouds in reflected shock environments. These are used to develop an empirical ignition model appropriate for numerical simulations of Al particle combustion in shock dispersed fuel explosions.

  4. Mr. Mark Jackson Aluminum Company of America

    Office of Legacy Management (LM)

    _ of Energy Washington, DC 20565 Mr. Mark Jackson Aluminum Company of America 100 Technical Drive Alcoa Center, Pennsylvania 15069-0001 Dear Mr. Jackson: At,the request of the U.S. Department of Energy and with the consent of your company, Oak Ridge National Laboratory performed a radiological survey of the former ALCOA Research Labo,ratory at 600 Freeport Road in New Kensington, Pennsylvania. Three copies of the radiological survey report are enclosed for your information and use. An additional

  5. Activated Aluminum Hydride Hydrogen Storage Compositions - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation Portal Startup America Startup America Hydrogen and Fuel Cell Hydrogen and Fuel Cell Find More Like This Return to Search Activated Aluminum Hydride Hydrogen Storage Compositions Brookhaven National Laboratory Contact BNL About This Technology Publications: PDF Document Publication Alane for Hydrogen Storage and Delivery - Accelerating Innovation Webinar Presentation - June 2012 (7,079 KB) <p> Schematic representation of &nbsp;mechanical alloying reaction during ball

  6. Degassing of Aluminum Alloys Using Ultrasonic Vibration

    SciTech Connect (OSTI)

    Meek, T. T.; Han, Q.; Xu, H.

    2006-06-01

    The research was intended to lead to a better fundamental understanding of the effect of ultrasonic energy on the degassing of liquid metals and to develop practical approaches for the ultrasonic degassing of alloys. The goals of the project described here were to evaluate core principles, establish a quantitative basis for the ultrasonic degassing of aluminum alloy melts, and demonstrate the application of ultrsaonic processing during ingot casting and foundry shape casting.

  7. Aluminum-doped Zinc Oxide Nanoink

    Energy Innovation Portal (Marketing Summaries) [EERE]

    2014-08-15

    Scientists at Berkeley Lab have developed a method for fabricating conductive aluminum-doped zinc oxide (AZO) nanocrystals that provide a lower cost, less toxic, earth-abundant alternative to the widely used transparent conductive oxide (TCO) indium tin oxide while offering comparable optical and electronic properties. TCOs are used in devices such as flat screen displays, photovoltaic cells, photochromic windows, chemical sensors, and biosensors....

  8. Regeneration of aluminum hydride - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    268,288 Site Map Printable Version Share this resource About Search Categories (15) Advanced Materials Biomass and Biofuels Building Energy Efficiency Electricity Transmission Energy Analysis Energy Storage Geothermal Hydrogen and Fuel Cell Hydropower, Wave and Tidal Industrial Technologies Solar Photovoltaic Solar Thermal Startup America Vehicles and Fuels Wind Energy Partners (27) Visual Patent Search Success Stories Find More Like This Return to Search Regeneration of aluminum hydride United

  9. Aluminum doped zinc oxide for organic photovoltaics

    SciTech Connect (OSTI)

    Murdoch, G. B.; Hinds, S.; Sargent, E. H.; Tsang, S. W.; Mordoukhovski, L.; Lu, Z. H.

    2009-05-25

    Aluminum doped zinc oxide (AZO) was grown via magnetron sputtering as a low-cost alternative to indium tin oxide (ITO) for organic photovoltaics (OPVs). Postdeposition ozone treatment resulted in devices with lower series resistance, increased open-circuit voltage, and power conversion efficiency double that of devices fabricated on untreated AZO. Furthermore, cells fabricated using ozone treated AZO and standard ITO displayed comparable performance.

  10. Factors Affecting Power Output by Photovoltaic Cells Lesson

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Factors Affecting Power Output by Photovoltaic Cells Grade Level(s): IB 2 (Senior - 3 ... C.8 Photovoltaic cells and dye-sensitized solar cells (DSSC) Understandings: * Solar ...

  11. Compact waveguide power divider with multiple isolated outputs

    DOE Patents [OSTI]

    Moeller, Charles P. (Del Mar, CA)

    1987-01-01

    A waveguide power divider (10) for splitting electromagnetic microwave power and directionally coupling the divided power includes an input waveguide (21) and reduced height output waveguides (23) interconnected by axial slots (22) and matched loads (25) and (26) positioned at the unused ends of input and output guides (21) and (23) respectively. The axial slots are of a length such that the wave in the input waveguide (21) is directionally coupled to the output waveguides (23). The widths of input guide (21) and output guides (23) are equal and the width of axial slots (22) is one half of the width of the input guide (21).

  12. Output-Based Error Estimation and Adaptation for Uncertainty...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Output-Based Error Estimation and Adaptation for Uncertainty Quantification Isaac M. Asher and Krzysztof J. Fidkowski University of Michigan US National Congress on Computational...

  13. Additive Manufacturing: Pursuing the Promise | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing: Pursuing the Promise Additive Manufacturing: Pursuing the Promise Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise (1.42 MB) More Documents & Publications Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry Fiber Reinforced Polymer Composite Manufacturing Workshop A National Strategic Plan For Advanced Manufacturing

  14. Next Generation Print-based Manufacturing for Photovoltaics and Solid State Lighting

    SciTech Connect (OSTI)

    Sue A. Carter

    2012-09-07

    For the grand challenge of reducing our energy and carbon footprint, the development of renewable energy and energy efficient technologies offer a potential solution. Energy technologies can reduce our dependence on foreign oil as well as the energy consumed by the petroleum industry, the leading consumer of energy by a U.S. industry sector. Nonetheless, the manufacturing processes utilized to manufacture equipment for alternative energy technologies often involve energy-intensive processes. This undermines some of the advantages to moving to 'green' technologies in the first place. Our answer to the Industrial Technology Program's (ITP) Grand Challenge FOA was to develop a transformational low cost manufacturing process for plastic-based photovoltaics that will lower by over 50% both energy consumption and greenhouse emissions and offer a return-of-investment of over 20%. We demonstrated a Luminescent Solar Concentrator fabricated on a plastic acrylic substrate (i.e. no glass) that increases the power output of the PV cell by 2.2x with a 2% power efficiency as well as an LSC with a 7% power efficiency that increased the power output from the PV cells by 35%. S large area 20-inch x 60-inch building-integrated photovoltaic window was fabricated using contract manufacturing with a 4% power efficiency which improved the power output of the PV cell by over 50%. In addition, accelerated lifetimes of the luminescent material demonstrate lifetimes of 20-years.

  15. Speciation of aluminum in acidic freshwaters

    SciTech Connect (OSTI)

    Campbell, P.G.C.; Bisson, M.; Bougie, R.; Tessier, A.; Villeneuve, J.P.

    1983-12-01

    The determination of the physical speciation of aluminum in water samples by filtration through polycarbonate membranes proved feasible; control experiments revealed neither contamination nor analyte loss. Treatment of sample filtrates with a fractionally loaded Chelex 100 ion-exchange resin (>75% H/sup +/-form) allows one to distinguish between different forms of aluminum on the basis of their kinetic and thermodynamic properties. Monomeric hydroxo- and fluoroaluminum complexes exchanged readily (>85% after 30 min), as did low molecular weight polynuclear species. Under similar conditions, forms of Al associated with fulvic and humic acids of natural origin exchanged much more slowly (<5% after 30 min, at an Al:dissolved organic carbon atomic ratio of approx. 1:155). Before photooxidation, the filterable aluminum present in natural waters exhibited intermediate behavior (0-50% exchange after 30 min); after UV irradiation the nonexchangeable Al fraction had practically disappeared (90-96% exchange after 30 min), suggesting that the major portion of the nonexchangeable Al initially present was associated with organic matter.

  16. On the dissolution of iridium by aluminum.

    SciTech Connect (OSTI)

    Hewson, John C.

    2009-08-01

    The potential for liquid aluminum to dissolve an iridium solid is examined. Substantial uncertainties exist in material properties, and the available data for the iridium solubility and iridium diffusivity are discussed. The dissolution rate is expressed in terms of the regression velocity of the solid iridium when exposed to the solvent (aluminum). The temperature has the strongest influence in the dissolution rate. This dependence comes primarily from the solubility of iridium in aluminum and secondarily from the temperature dependence of the diffusion coefficient. This dissolution mass flux is geometry dependent and results are provided for simplified geometries at constant temperatures. For situations where there is negligible convective flow, simple time-dependent diffusion solutions are provided. Correlations for mass transfer are also given for natural convection and forced convection. These estimates suggest that dissolution of iridium can be significant for temperatures well below the melting temperature of iridium, but the uncertainties in actual rates are large because of uncertainties in the physical parameters and in the details of the relevant geometries.

  17. Recovery of aluminum oxide by the Ames lime-soda sinter process: scale-up using a rotary kiln

    SciTech Connect (OSTI)

    Murtha, M.J.; Burnet, G.; Harnby, N.

    1985-01-01

    The Ames Lime-Soda Sinter Process provides a means for recovering aluminum oxide from power plant fly ash while producing a residue that can be used in the manufacture of sulfate resistant (Type V) portland cement. The process has been fully researched and its feasibility is now being demonstrated through pilot plant scale investigation. This paper reports results of the pelletized feed preparation by agglomeration in a rotary pan granulator, continuous feed sintering in an electrically heated rotary kiln, and product recovery from the clinker by aqueous extraction, desilication of the filtrate, and precipitation of a hydrated aluminum oxide. Results from earlier bench-scale research have been found to apply consistently to the pilot plant scale work.

  18. Aluminum Footprint, October 2012 (MECS 2006)

    SciTech Connect (OSTI)

    2012-10-17

    Manufacturing energy and carbon footprints map energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released as a result of manufacturing energy use. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high- level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The principle energy use data source is the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), for consumption in the year 2006, when the survey was last completed.

  19. Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    ... (waste and waste water management) and emerged 201 as a field in response to concern over widespread environmental quality degradation from water and air 202 pollution impacts. ...

  20. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David Danielson Assistant Secretary Energy Efficiency and Renewable Energy 9:20am - 9:50am Advanced Manufacturing Office Overview and Review of RFI Results Mark Johnson Director, Advanced Manufacturing Office 9:50am - 10:30am Panel Discussion: DOE Perspectives Mark Shuart, Advanced

  1. Particle dispersing system and method for testing semiconductor manufacturing equipment

    DOE Patents [OSTI]

    Chandrachood, Madhavi; Ghanayem, Steve G.; Cantwell, Nancy; Rader, Daniel J.; Geller, Anthony S.

    1998-01-01

    The system and method prepare a gas stream comprising particles at a known concentration using a particle disperser for moving particles from a reservoir of particles into a stream of flowing carrier gas. The electrostatic charges on the particles entrained in the carrier gas are then neutralized or otherwise altered, and the resulting particle-laden gas stream is then diluted to provide an acceptable particle concentration. The diluted gas stream is then split into a calibration stream and the desired output stream. The particles in the calibration stream are detected to provide an indication of the actual size distribution and concentration of particles in the output stream that is supplied to a process chamber being analyzed. Particles flowing out of the process chamber within a vacuum pumping system are detected, and the output particle size distribution and concentration are compared with the particle size distribution and concentration of the calibration stream in order to determine the particle transport characteristics of a process chamber, or to determine the number of particles lodged in the process chamber as a function of manufacturing process parameters such as pressure, flowrate, temperature, process chamber geometry, particle size, particle charge, and gas composition.

  2. High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks 2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting lm075_hovanski_2013_o.pdf (3.29 MB) More Documents & Publications Vehicle Technologies Office Merit Review 2014: High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks Vehicle Technologies Office

  3. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovation Can Change the World 1884: The price of aluminum was 1oz and the price of gold was 20oz. The pay of the highest skilled craftsman working on the Washington Monument ...

  4. Manufacturing Perspective | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Perspective Manufacturing Perspective Presented at the R&D Strategies for Compressed, Cryo-Compressed and Cryo-Sorbent Hydrogen Storage Technologies Workshops on February 14 and 15, 2011. compressed_hydrogen2011_5_nelson.pdf (1.68 MB) More Documents & Publications BCA Perspective on Fuel Cell APUs Energy Storage Systems 2006 Peer Review - Day 1 morning presentations 2015 SSL R&D WORKSHOP PRESENTATIONS - DAY 3

  5. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  6. High Pressure Hydrogen Tank Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Workshop High Pressure Hydrogen Tank Manufacturing Mark Leavitt Quantum Fuel Systems Technologies Worldwide, Inc. August 11, 2011 This presentation does not contain any proprietary, confidential, or otherwise restricted information History of Innovations... Announced breakthrough in all-composite lightweight, high capacity, low-cost fuel storage technologies. * Developed a series of robust, OEM compatible electronic control products. Developed H 2 storage system for SunLine Tran-sit Hythane®

  7. Design of defect spins in piezoelectric aluminum nitride for...

    Office of Scientific and Technical Information (OSTI)

    Design of defect spins in piezoelectric aluminum nitride for solid-state hybrid quantum ... To date, defect qubits have only been realized in materials with strong covalent bonds. ...

  8. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  9. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  10. Aluminum-stabilized Nb/sub 3/Sn superconductor

    DOE Patents [OSTI]

    Scanlan, R.M.

    1984-02-10

    This patent discloses an aluminum-stabilized Nb/sub 3/Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb/sub 3/Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials.

  11. Joining of parts via magnetic heating of metal aluminum powders

    DOE Patents [OSTI]

    Baker, Ian

    2013-05-21

    A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.

  12. DOE - Office of Legacy Management -- Hunter Douglas Aluminum...

    Office of Legacy Management (LM)

    Designated Name: Not Designated Alternate Name: Hunter Douglas Aluminum Corporation CA.11-1 Location: 3016 Kansas Avenue , Riverside , California CA.11-1 Evaluation Year: 1995 ...

  13. High Methane Storage Capacity in Aluminum Metal-Organic Frameworks...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    High Methane Storage Capacity in Aluminum Metal-Organic Frameworks Previous Next List Felipe Gndara, Hiroyasu Furukawa, Seungkyu Lee, and Omar M. Yaghi, J. Am. Chem. Soc., 136,...

  14. Aluminum-stabilized Nb[sub 3]Sn superconductor

    DOE Patents [OSTI]

    Scanlan, R.M.

    1988-05-10

    Disclosed are an aluminum-stabilized Nb[sub 3]Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb[sub 3]Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials. 4 figs.

  15. Aluminum Bronze Alloys to Improve Furnace Component Life | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additionally, slag from the steel making process does not adhere to the aluminum bronze ... and operational difficulties associated with the accumulation of slag on the skirt. ...

  16. Design of defect spins in piezoelectric aluminum nitride for...

    Office of Scientific and Technical Information (OSTI)

    Design of defect spins in piezoelectric aluminum nitride for solid-state hybrid quantum ... Language: English Subject: 71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSICS electronic ...

  17. Microsoft PowerPoint - Aluminum Concentrations in Storm Water...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Title: Solid and Dissolved Phase Aluminum in Storm Water Runoff on the Pajarito Plateau, Poster, Individual Permit for Storm Water, NPDES Permit No. NM0030759 Author(s): ...

  18. Energy and Environmental Profile of the Aluminum Industry

    SciTech Connect (OSTI)

    Margolis, Nancy

    1997-07-01

    This detailed report (PDF 2.5 MB) benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the aluminum industry.

  19. Enhancement of Aluminum Alloy Forgings Using Rapid Infrared Heating...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and industry partners, Queen City Forging Company and Infra Red Heating Technologies LLC, have developed a process for forging aluminum parts using infrared (IR) technology. ...

  20. Aluminum Carbothermic Technology (Technical Report) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). ... The tasks included work on four components of the process, Stages 1 and 2 of the reactor, ...

  1. Mold Materials For Permanent Molding of Aluminum Alloys (Technical...

    Office of Scientific and Technical Information (OSTI)

    Title: Mold Materials For Permanent Molding of Aluminum Alloys A test that involves ... This test has been employed to determine the relative thermal fatigue resistance of ...

  2. Energy Assessment Helps Kaiser Aluminum Save Energy and Improve...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Kaiser Aluminum plant in Sherman, Texas, improved its annual furnace energy intensity by ... Adopted as Standard for Analyzing Plant Process Heating Systems Company-Wide ...

  3. Refrigerator Manufacturers: Order (2013-CE-5341)

    Broader source: Energy.gov [DOE]

    DOE ordered Refrigerator Manufacturers, LLC to pay a $8,000 civil penalty after finding Refrigerator Manufacturers had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  4. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  5. Energy & Manufacturing Workforce Training Topics List - Version...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) Energy & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) View this searchable list of ...

  6. Clean Energy Manufacturing Incentive Grant Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    "Clean energy manufacturer" is defined as a biofuel producer, a manufacturer of renewable energy or nuclear equipment/products, or "products used for energy conservation, storage, or grid efficie...

  7. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  8. Summit Manufacturing: Case Closure (2010-SE-0303)

    Broader source: Energy.gov [DOE]

    DOE closed this case against Summit Manufacturing, Inc. without civil penalty after Summit Manufacturing provided information that the non-compliant products were not sold in the United States.

  9. Goodman Manufacturing: Order (2012-CE-1509)

    Broader source: Energy.gov [DOE]

    DOE ordered Goodman Manufacturing Company L.P. to pay an $8,000 civil penalty after finding Goodman Manufacturing had failed to certify that certain room air conditioners comply with the applicable energy conservation standard.

  10. Goodman Manufacturing: Proposed Penalty (2011-SE-4301)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Goodman Manufacturing manufactured and distributed noncompliant basic model CPC180* commercial package air conditioners in the U.S.

  11. FACT SHEET: 48C MANUFACTURING TAX CREDITS

    Broader source: Energy.gov [DOE]

    The Advanced Energy Manufacturing Tax Credit Program is helping build a robust U.S. manufacturing capacity to supply clean energy projects with American-made parts and equipment. On February 7,...

  12. National Manufacturing Day | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On October 2, the U.S. Department of Commerce's fourth annual Manufacturing Day will...

  13. Thin-Film Solar Cell Manufacturing

    Broader source: Energy.gov [DOE]

    In this b-roll, thin-film photovoltaic cells are manufactured and deployed in Arizona. Steps shown in the manufacturing process include the screen printing of conductive material onto laminated...

  14. Advanced Methods for Manufacturing Newsletter- Issue 1

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Methods for Manufacturing (AMM) newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, and welding innovations currently funded by the Department of Energy’s Office of Nuclear Energy.

  15. AMO Hosted Workshop on Composite Manufacturing

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy's Advanced Manufacturing Office will host a workshop on Fiber Reinforced Polymer Composite Manufacturing on January 13, 2014 at the Hilton Crystal City in Arlington, VA.

  16. Manufacturing in the Clean Energy Race

    ScienceCinema (OSTI)

    Danielson, David; Jackson, Keoki; Johnson, Mark; Wince-Smith, Deborah L.

    2016-06-24

    There is an energy and manufacturing revolution in the world today. Here is what the United States Department of Energy has done through collaborations in pursuit of American prosperity in the energy and manufacturing industry of tomorrow.

  17. NREL: Photovoltaics Research - Awards for Photovoltaic Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Awards for Photovoltaic Manufacturing R&D The following research efforts within the PV Manufacturing R&D Project were honored with prestigious industry awards. 1995-AstroPower (now ...

  18. Advanced Methods for Manufacturing Newsletter- Issue 2

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Methods for Manufacturing (AMM) newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, and welding innovations currently funded by the Department of Energy’s Office of Nuclear Energy.

  19. White House Announces Eighth Manufacturing Innovation Institute

    Broader source: Energy.gov [DOE]

    On Thursday, April 1, the White House announced a new institute which will focus on revolutionary fibers and textile manufacturing. This new institute is the eighth manufacturing hub to be awarded...

  20. Imperial Manufacturing: Order (2013-CE-5322)

    Broader source: Energy.gov [DOE]

    DOE ordered Imperial Manufacturing, Inc. to pay a $8,000 civil penalty after finding Imperial Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  1. Advanced Methods for Manufacturing Newslettter- Issue 3

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Methods for Manufacturing newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, welding innovations and imaging techniques for design reconstruction currently funded by the Department of Energy's Office of Nuclear Energy.

  2. Molecular dynamics simulations of hydrogen diffusion in aluminum

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Zhou, X. W.; El Gabaly, F.; Stavila, V.; Allendorf, M. D.

    2016-03-23

    In this study, hydrogen diffusion impacts the performance of solid-state hydrogen storage materials and contributes to the embrittlement of structural materials under hydrogen-containing environments. In atomistic simulations, the diffusion energy barriers are usually calculated using molecular statics simulations where a nudged elastic band method is used to constrain a path connecting the two end points of an atomic jump. This approach requires prior knowledge of the “end points”. For alloy and defective systems, the number of possible atomic jumps with respect to local atomic configurations is tremendous. Even when these jumps can be exhaustively studied, it is still unclear howmore » they can be combined to give an overall diffusion behavior seen in experiments. Here we describe the use of molecular dynamics simulations to determine the overall diffusion energy barrier from the Arrhenius equation. This method does not require information about atomic jumps, and it has additional advantages, such as the ability to incorporate finite temperature effects and to determine the pre-exponential factor. As a test case for a generic method, we focus on hydrogen diffusion in bulk aluminum. We find that the challenge of this method is the statistical variation of the results. However, highly converged energy barriers can be achieved by an appropriate set of temperatures, output time intervals (for tracking hydrogen positions), and a long total simulation time. Our results help elucidate the inconsistencies of the experimental diffusion data published in the literature. The robust approach developed here may also open up future molecular dynamics simulations to rapidly study diffusion properties of complex material systems in multidimensional spaces involving composition and defects.« less

  3. Aluminum Footprint, December 2010 (MECS 2006)

    SciTech Connect (OSTI)

    none,

    2010-06-01

    Manufacturing energy and carbon footprints map fuel energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing industry sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released due to the combustion of fuel. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high-level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The energy data is primarily provided by the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), and therefore reflects consumption in the year 2006, when the survey was last completed.

  4. Slideshow: Innovation in the Manufacturing Sector

    Broader source: Energy.gov [DOE]

    Learn how advanced technologies are helping manufacturers reduce waste, increase productivity and become leaders in the clean energy economy.

  5. Clean Energy Manufacturing Analysis Center Webinar

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy offers a webinar to address clean energy manufacturing on April 5. Register today!

  6. Manufacturing Leadership Council recognizes advancements at KCNSC |

    National Nuclear Security Administration (NNSA)

    National Nuclear Security Administration | (NNSA) Manufacturing Leadership Council recognizes advancements at KCNSC Wednesday, July 20, 2016 - 11:01am Team members from the Kansas City National Security Campus took back three Manufacturing Leadership Awards from the ceremony in Carlsbad, CA. The spotlight was shining on the Kansas City National Security Campus (KCNSC) on June 8 at the Manufacturing Leadership Awards Summit. The Manufacturing Leadership Council recognized KCNSC's achievements

  7. Manufacturing Spotlight: Boosting American Competitiveness | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Manufacturing Spotlight: Boosting American Competitiveness Manufacturing Spotlight: Boosting American Competitiveness January 6, 2014 - 1:06pm Addthis Advancing the nation's clean energy manufacturing industry helps to capture the value of U.S. innovation in clean energy technologies, fosters further innovation right here in America, and makes U.S. manufacturers more competitive by reducing their energy costs - all while creating jobs and building a more sustainable planet for future

  8. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Advanced Manufacturing Initiative Improves Turbine Blade Productivity Advanced Manufacturing Initiative Improves Turbine Blade Productivity May 20, 2011 - 2:56pm Addthis This is an excerpt from the Second Quarter 2011 edition of the Wind Program R&D Newsletter. The Advanced Manufacturing Initiative (AMI) at DOE's Sandia National Laboratories is working with industry to improve manufacturing processes and create U.S. jobs by improving labor productivity in wind

  9. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies. DOE has supported the development of more than 250 energy-saving industrial technologies that have been commercialized since 1976. DOE is also working to create a network of Manufacturing Innovation Institutes, each of which will create collaborative communities to target a unique technology in advanced manufacturing.

  10. Clean Energy Manufacturing Innovation Institute for Composite...

    Broader source: Energy.gov (indexed) [DOE]

    and Fuel Cell Technologies Research, Development, and Demonstrations Funding Opportunity Announcement Webinar Slides Fiber Reinforced Polymer Composite Manufacturing Workshop

  11. Clean Energy Manufacturing Initiative Industrial Efficiency and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis Description Industrial ...

  12. Solar Assembly Line at Manufacturing Facility

    Broader source: Energy.gov [DOE]

    In this photograph, an associate oversees the automatic sorting of solar cells after final tests at a BP manufacturing facility.

  13. Manufacturing Energy and Carbon Footprints Scope

    Broader source: Energy.gov [DOE]

    List of manufacturing sectors selected for analysis along with North American Industry Classification System (NAICS) code descriptions

  14. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scope The energy and carbon footprint analysis examines fifteen individual manufacturing sectors that together consume 95% of U.S. manufacturing primary energy consumption and account for 94% of U.S. manufacturing combustion greenhouse gas (GHG) emissions. Manufacturing sectors are defined by their respective NAICS (North American Industry Classification System) codes. i Individual sectors were selected for analysis based on their relative energy intensities, contribution to the U.S. economy,

  15. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Energy Savers [EERE]

    ... Transformational IT infrastructure demonstration for manufacturing with potential ... furnaces is underway. Platform demonstration use case brings infrared camera data ...

  16. Manufacturing Success Stories | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Success Stories Manufacturing Success Stories RSS The Office of Energy Efficiency and Renewable Energy's (EERE) successes in developing technologies and processes for more efficient energy management systems create big opportunities for energy savings and new jobs in manufacturing. Explore EERE's manufacturing success stories below. July 7, 2016 A pilot-scale polymerization reactor sits in the middle, with the ACOMP system on the left side and the control interface on the right

  17. Integrated Nanosystems for Atomically Precise Manufacturing Workshop -

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    August 5-6, 2015 | Department of Energy Nanosystems for Atomically Precise Manufacturing Workshop - August 5-6, 2015 Integrated Nanosystems for Atomically Precise Manufacturing Workshop - August 5-6, 2015 The US Department of Energy (DOE) Advanced Manufacturing Office (AMO) hosted a Workshop on Integrated Nanosystems for Atomically Precise Manufacturing (INFAPM) in Berkeley, California, August 5-6, 2015. DOE invited representatives from academia, national labs, the Executive Office of the

  18. Additive Manufacturing - Materials by Design - Energy Innovation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing - Materials by Design Lawrence Livermore National Laboratory ... Send Message Lawrence Livermore National Laboratory Industrial Partnerships Office Visit ...

  19. Lithium aluminum/iron sulfide battery having lithium aluminum and silicon as negative electrode

    DOE Patents [OSTI]

    Gilbert, Marian; Kaun, Thomas D.

    1984-01-01

    A method of making a negative electrode, the electrode made thereby and a secondary electrochemical cell using the electrode. Silicon powder is mixed with powdered electroactive material, such as the lithium-aluminum eutectic, to provide an improved electrode and cell.

  20. Dual output acoustic wave sensor for molecular identification

    DOE Patents [OSTI]

    Frye, Gregory C.; Martin, Stephen J.

    1991-01-01

    A method of identification and quantification of absorbed chemical species by measuring changes in both the velocity and the attenuation of an acoustic wave traveling through a thin film into which the chemical species is sorbed. The dual output response provides two independent sensor responses from a single sensing device thereby providing twice as much information as a single output sensor. This dual output technique and analysis allows a single sensor to provide both the concentration and the identity of a chemical species or permits the number of sensors required for mixtures to be reduced by a factor of two.

  1. Device for frequency modulation of a laser output spectrum

    DOE Patents [OSTI]

    Beene, James R.; Bemis, Jr., Curtis E.

    1986-01-01

    A device is provided for fast frequency modulating the output spectrum of multimode lasers and single frequency lasers that are not actively stabilized. A piezoelectric transducer attached to a laser cavity mirror is driven in an unconventional manner to excite resonance vibration of the transducer to rapidly, cyclicly change the laser cavity length. The result is a cyclic sweeping of the output wavelength sufficient to fill the gaps in the laser output frequency spectrum. When such a laser is used to excite atoms or molecules, complete absorption line coverage is made possible.

  2. Device for frequency modulation of a laser output spectrum

    DOE Patents [OSTI]

    Beene, J.R.; Bemis, C.E. Jr.

    1984-07-17

    A device is provided for fast frequency modulating the output spectrum of multimode lasers and single frequency lasers that are not actively stabilized. A piezoelectric transducer attached to a laser cavity mirror is driven in an unconventional manner to excite resonance vibration of the tranducer to rapidly, cyclicly change the laser cavity length. The result is a cyclic sweeping of the output wavelength sufficient to fill the gaps in the laser output frequency spectrum. When a laser is used to excite atoms or molecules, complete absorption line coverage is made possible.

  3. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry

  4. Method for automatically evaluating a transition from a batch manufacturing technique to a lean manufacturing technique

    DOE Patents [OSTI]

    Ivezic, Nenad; Potok, Thomas E.

    2003-09-30

    A method for automatically evaluating a manufacturing technique comprises the steps of: receiving from a user manufacturing process step parameters characterizing a manufacturing process; accepting from the user a selection for an analysis of a particular lean manufacturing technique; automatically compiling process step data for each process step in the manufacturing process; automatically calculating process metrics from a summation of the compiled process step data for each process step; and, presenting the automatically calculated process metrics to the user. A method for evaluating a transition from a batch manufacturing technique to a lean manufacturing technique can comprise the steps of: collecting manufacturing process step characterization parameters; selecting a lean manufacturing technique for analysis; communicating the selected lean manufacturing technique and the manufacturing process step characterization parameters to an automatic manufacturing technique evaluation engine having a mathematical model for generating manufacturing technique evaluation data; and, using the lean manufacturing technique evaluation data to determine whether to transition from an existing manufacturing technique to the selected lean manufacturing technique.

  5. $23.5 Million Investment in Innovative Manufacturing Projects...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    23.5 Million Investment in Innovative Manufacturing Projects Supports the New Clean Energy Manufacturing Initiative 23.5 Million Investment in Innovative Manufacturing Projects ...

  6. 1991 Manufacturing Consumption of Energy 1991 Executive Summary

    U.S. Energy Information Administration (EIA) Indexed Site

    Summary The Manufacturing Consumption of Energy 1991 report presents statistics about the energy consumption of the manufacturing sector, based on the 1991 Manufacturing Energy...

  7. Notice of Intent (NOI): Clean Energy Manufacturing Innovation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovation Institute on Smart Manufacturing: Advanced Sensors, Controls, Platforms and Modeling for Manufacturing Notice of Intent (NOI): Clean Energy Manufacturing Innovation ...

  8. Pulsed laser weldability of aluminum alloys

    SciTech Connect (OSTI)

    Weeter, L.A.

    1985-01-01

    This study was undertaken to determine the weldability of six aluminum alloys (1100, 3003, 4043, 4047, 5356, and 6061) in similar alloy, dissimilar alloy, and similar alloy with a 4047 filler metal addition combinations. The Pulsed Laser Weldability Test was used to evaluate the weldability of the various alloy combinations. The Pulsed Laser Weldability Test rated the weldability of the six aluminum alloys from least crack sensitive to most crack sensitive as: 1100, 4047, 4043, 3003, 5356, 6061. The results of joining 1100, 3003, 5356, or 6061 to either 4043 or 4047 in an approximately 50% mixture revealed that all of these combinations were very crack sensitive. The addition of smaller amounts of 4047 to either 5356 or 6061 revealed the same phenomenon. 0.08, 0.13, and 0.25 millimeter thick sheets of 4047 were placed between two pieces of either 5356 or 6061 and the weldability test was performed. All of the filler metal additions made crack sensitive joints. A 0.38 mm thick sheet of 4047 was also tested between 5356 or 6061. However, this sheet was too thick for the Pulsed Laser Weldability Test to accurately evaluate.

  9. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1993-01-01

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  10. Method for manufacturing magnetohydrodynamic electrodes

    DOE Patents [OSTI]

    Killpatrick, D.H.; Thresh, H.R.

    1980-06-24

    A method of manufacturing electrodes for use in a magnetohydrodynamic (MHD) generator is described comprising the steps of preparing a billet having a core of a first metal, a tubular sleeve of a second metal, and an outer sheath of an extrusile metal; evacuating the space between the parts of the assembled billet; extruding the billet; and removing the outer jacket. The extruded bar may be made into electrodes by cutting and bending to the shape required for an MHD channel frame. The method forms a bond between the first metal of the core and the second metal of the sleeve strong enough to withstand a hot and corrosive environment.

  11. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  12. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  13. Electrolytic production of high purity aluminum using ceramic inert anodes

    DOE Patents [OSTI]

    Ray, Siba P.; Liu, Xinghua; Weirauch, Douglas A.; DiMilia, Robert A.; Dynys, Joseph M.; Phelps, Frankie E.; LaCamera, Alfred F.

    2002-01-01

    A method of producing commercial purity aluminum in an electrolytic reduction cell comprising ceramic inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The ceramic inert anodes used in the process may comprise oxides containing Fe and Ni, as well as other oxides, metals and/or dopants.

  14. Electrolytic production of high purity aluminum using inert anodes

    DOE Patents [OSTI]

    Ray, Siba P.; Liu, Xinghua; Weirauch, Jr., Douglas A.

    2001-01-01

    A method of producing commercial purity aluminum in an electrolytic reduction cell comprising inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The inert anodes used in the process preferably comprise a cermet material comprising ceramic oxide phase portions and metal phase portions.

  15. Brazed aluminum, Plate-fin heat exchangers for OTEC

    SciTech Connect (OSTI)

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  16. Community Climate System Model (CCSM) Experiments and Output Data

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    The CCSM web makes the source code of various versions of the model freely available and provides access to experiments that have been run and the resulting output data.

  17. Method of forming aluminum oxynitride material and bodies formed by such methods

    DOE Patents [OSTI]

    Bakas, Michael P. [Ammon, ID; Lillo, Thomas M. [Idaho Falls, ID; Chu, Henry S. [Idaho Falls, ID

    2010-11-16

    Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.

  18. Bayesian approaches for combining computational model output and physical

    Office of Scientific and Technical Information (OSTI)

    observations (Conference) | SciTech Connect Bayesian approaches for combining computational model output and physical observations Citation Details In-Document Search Title: Bayesian approaches for combining computational model output and physical observations Authors: Higdon, David M [1] ; Lawrence, Earl [1] ; Heitmann, Katrin [2] ; Habib, Salman [2] + Show Author Affiliations Los Alamos National Laboratory ANL Publication Date: 2011-07-25 OSTI Identifier: 1084581 Report Number(s):

  19. Low Capital Photovoltaic Panel Electrical Output-Booster System |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Low Capital Photovoltaic Panel Electrical Output-Booster System Low Capital Photovoltaic Panel Electrical Output-Booster System This presentation summarizes the information given during the DOE SunShot Grand Challenge: Summit and Technology Forum, June 13-14, 2012. ssgrandchallenge_finance_schrag.pdf (63.07 KB) More Documents & Publications The SunShot Vision Study SunShot Vision Study: February 2012 (Book), SunShot, Energy Efficiency & Renewable Energy (EERE)

  20. PROJECT PROFILE: Advanced Thermal Management for Higher Module Power Output

    Broader source: Energy.gov [DOE]

    Higher temperatures of photovoltaic (PV) modules are causing lower than projected module performance. For example, a free-standing Si PV module has 0.4% decrease in efficiency per degree Celsius. Reducing the module temperature to near ambient levels will increase yearly energy output by 8%. This project will enable lower operating temperatures for modules, resulting in higher module power output and lower levelized cost of electricity (LCOE).