National Library of Energy BETA

Sample records for manufacturing output aluminum

  1. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Costs by Increasing Energy Efficiency in Process Heating Systems ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) Improving Process Heating System...

  2. Method of manufacturing a niobium-aluminum-germanium superconductive material

    DOE Patents [OSTI]

    Wang, John L. (San Francisco, CA); Pickus, Milton R. (Oakland, CA); Douglas, Kent E. (Redondo Beach, CA)

    1980-01-01

    A method for manufacturing flexible Nb.sub.3 (Al,Ge) multifilamentary superconductive material in which a sintered porous niobium compact is infiltrated with an aluminum-germanium alloy and thereafter deformed and heat treated in a series of steps at different successively higher temperatures preferably below 1000.degree. C. to produce filaments composed of Nb.sub.3 (Al,G3) within the compact. By avoiding temperatures in excess of 1000.degree. C. during the heat treatment, cladding material such as copper can be applied to facilitate a deformation step preceding the heat treatment and can remain in place through the heat treatment to also serve as a temperature stabilizer for supeconductive material produced. Further, these lower heat treatment temperatures favor formation of filaments with reduced grain size and, hence with more grain boundaries which in turn increase the current-carrying capacity of the superconductive material.

  3. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect (OSTI)

    McHugh, K.M.

    1994-12-31

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  4. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations

    Broader source: Energy.gov [DOE]

    This case study describes how Commonwealth Industries (now Aleris Rolled Products) conducted plant-wide energy assessments at its aluminum sheet rolling mills in Lewisport, Kentucky, and Uhrichsville, Ohio, to improve process and energy efficiency.

  5. Study of metallic powder behavior in very low pressure plasma spraying (VLPPS) — Application to the manufacturing of titanium–aluminum coatings

    SciTech Connect (OSTI)

    Vautherin, B.; Planche, M.-P.; Montavon, G.; Lapostolle, F.; Quet, A.; Bianchi, L.

    2015-08-28

    In this study, metallic materials made of aluminum and titanium were manufactured implementing very low pressure plasma spraying (VLPPS). Aluminum was selected at first as a demonstrative material due to its rather low vaporization enthalpy (i.e., 381.9 kJ·mol?¹). Developments were then carried out with titanium which exhibits a higher vaporization enthalpy (i.e., 563.6 kJ·mol?¹). Optical emission spectroscopy (OES) was implemented to analyze the behavior of each solid precursor (metallic powders) when it is injected into the plasma jet under very low pressure (i.e., in the 150 Pa range). Besides, aluminum, titanium and titanium–aluminum coatings were deposited in the same conditions implementing a stick-cathode plasma torch operated at 50 kW, maximum power. Coating phase compositions were identified by X-Ray Diffraction (XRD). Coating elementary compositions were quantified by Glow Discharge Optical Emission Spectroscopy (GDOES) and Energy Dispersive Spectroscopy (EDS) analyses. The coating structures were observed by Scanning Electron Microscopy (SEM). The coating void content was determined by Ultra-Small Angle X-ray Scattering (USAXS). The coatings exhibit a two-scale structure corresponding to condensed vapors (smaller scale) and solidified areas (larger scale). Titanium–aluminum sprayed coatings, with various Ti/Al atomic ratios, are constituted of three phases: metastable ?-Ti, Al and metastable ??-Ti?Al. This latter is formed at elevated temperature in the plasma flow, before being condensed. Its rather small fraction, impeded by the rather small amount of vaporized Ti, does not allow modifying however the coating hardness.

  6. MECS 2006 - Alumina and Aluminum | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    documents Manufacturing Energy and Carbon Footprint Alumina and Aluminum More Documents & Publications Alumina and Aluminum (2010 MECS) MECS 2006 - Cement MECS 2006 - Glass...

  7. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Footprint All Manufacturing (NAICS 31-33) More Documents & Publications All Manufacturing (2010 MECS) Plastics and Rubber Products (2010 MECS) MECS 2006 - Alumina and Aluminum...

  8. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World alumvision.pdf More Documents...

  9. UV Curable Coatings in Aluminum Can Production 

    E-Print Network [OSTI]

    Donhowe, E. T.

    1994-01-01

    based coatings. The Coors Brewing Company Can Manufacturing Plant has been utilizing this technology in full scale aluminum can production since 1975, and therefore has had the opportunity to evaluate practical operations of the UV technology...

  10. MANUFACTURING Manufacturing and Biomanufacturing

    E-Print Network [OSTI]

    Magee, Joseph W.

    process improvements to manufacturing. In addition, the critical national need area of Manufacturing hasMANUFACTURING Manufacturing and Biomanufacturing: Materials Advances and Critical Processes NATIONAL NEED The proposed topics within "Manufacturing and Biomanufacturing: Materials Advances

  11. Overview of Aluminum

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Overview of Aluminum Overview of Aluminum Session Coordinator: Mark T. Smith Pacific Northwest National Laboratory VT Merit Review 2008 February 28, 2008 2 Overview of...

  12. MANUFACTURING ENGINEERING Manufacturing engineering

    E-Print Network [OSTI]

    MANUFACTURING ENGINEERING Manufacturing engineering transforms raw materials, parts, and operations, following a well- organized plan for each activity. Manufacturing engineering involves designing assuring a competitive level of productivity. The manufacturing engineering curriculum at WSU focuses

  13. Spray Rolling Aluminum Strip

    SciTech Connect (OSTI)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  14. ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Aluminum Industry Roadmap for the Automotive Market (May 1999) ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) autoroadmap.pdf More Documents &...

  15. New Process for Grain Refinement of Aluminum. Final Report

    SciTech Connect (OSTI)

    Dr. Joseph A. Megy

    2000-09-22

    A new method of grain refining aluminum involving in-situ formation of boride nuclei in molten aluminum just prior to casting has been developed in the subject DOE program over the last thirty months by a team consisting of JDC, Inc., Alcoa Technical Center, GRAS, Inc., Touchstone Labs, and GKS Engineering Services. The Manufacturing process to make boron trichloride for grain refining is much simpler than preparing conventional grain refiners, with attendant environmental, capital, and energy savings. The manufacture of boride grain refining nuclei using the fy-Gem process avoids clusters, salt and oxide inclusions that cause quality problems in aluminum today.

  16. Papyrus Manufacture

    E-Print Network [OSTI]

    Leach, Bridget

    2009-01-01

    British Museum, London. Papyrus Manufacture, Leach, UEE 2009AINES Short Citation: Leach 2009, Papyrus Manufacture. UEE.Bridget, 2009, Papyrus Manufacture. In Willeke Wendrich (

  17. Aluminum reference electrode

    DOE Patents [OSTI]

    Sadoway, Donald R. (Belmont, MA)

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  18. Aluminum reference electrode

    DOE Patents [OSTI]

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  19. ITP Aluminum: Aluminum Industry Technology Roadmap

    Office of Energy Efficiency and Renewable Energy (EERE)

    In 2002, the industry created this updated Aluminum Industry Technology Roadmap to define the specific research and development priorities, performance targets, and milestones required to achieve the set vision.

  20. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  1. Aluminum ion batteries: electrolytes and cathodes

    E-Print Network [OSTI]

    Reed, Luke

    2015-01-01

    Anodes for Aluminum-Air Batteries. J. Electrochem. Soc.Anodes for Aluminum-Air Batteries. J. Electrochem. Soc.ALLOYS FOR ALUMINUM AIR BATTERIES. J. Electrochem. Soc.

  2. Linear output nitinol engine

    SciTech Connect (OSTI)

    Banks, R.M.

    1986-01-14

    This patent describes a linear output nitinol engine consisting of a number of integrated communicating parts. The engine has an external support framework which is described in detail. The patent further describes a wire transport mechanism, a pair of linkage levers with a loom secured to them, a number of nitinol wires strung between the looms, and a power takeoff block secured to the linkage levers. A pulley positioned in a flip-flop supporting bracket and a power takeoff modality including a tension member connected to a power output cable in order to provide linear power output transmission is described. A method for biasing the timing and the mechanism for timing the synchronization of the throw over arms and the flip-flop of the pulley are also described.

  3. TiN coated aluminum electrodes for DC high voltage electron guns

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-01

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloymore »(Ti-6AI-4V). Following gas conditioning, each TiN-coated aluminum electrode reached -225 kV bias voltage while generating less than 100 pA of field emission (« less

  4. Spray-formed tooling and aluminum strip

    SciTech Connect (OSTI)

    McHugh, K.M.

    1995-11-01

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. De Laval nozzles offer an alternative method to the more conventional spray nozzle designs. Two applications are described: high-volume production of aluminum alloy strip, and the production of specialized tooling, such as injection molds and dies, for rapid prototyping.

  5. DEFLECTION MEASUREMENTS OF 25 mm ALUMINUM COLLARS

    E-Print Network [OSTI]

    Peters, C.

    2010-01-01

    DEFLECTION MEASUREMENTS OF 25 mm ALUMINUM COLLARS· C. PetersDEFLECTION MEASUREMENTS OF 25 mm ALUMINUM COLLARS" C. Peters

  6. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan (Mastic, NY); Reilly, James J. (Bellport, NY)

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  7. Regeneration of aluminum hydride

    DOE Patents [OSTI]

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  8. ITP Aluminum: Inert Anodes Roadmap

    Broader source: Energy.gov [DOE]

    Aluminum is one of the most versatile materials available today that can meet the demanding requirements of tomorrow's products.

  9. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  10. Life-cycle energy savings potential from aluminum-intensive vehicles

    SciTech Connect (OSTI)

    Stodolsky, F.; Vyas, A.; Cuenca, R.; Gaines, L.

    1995-07-01

    The life-cycle energy and fuel-use impacts of US-produced aluminum-intensive passenger cars and passenger trucks are assessed. The energy analysis includes vehicle fuel consumption, material production energy, and recycling energy. A model that stimulates market dynamics was used to project aluminum-intensive vehicle market shares and national energy savings potential for the period between 2005 and 2030. We conclude that there is a net energy savings with the use of aluminum-intensive vehicles. Manufacturing costs must be reduced to achieve significant market penetration of aluminum-intensive vehicles. The petroleum energy saved from improved fuel efficiency offsets the additional energy needed to manufacture aluminum compared to steel. The energy needed to make aluminum can be reduced further if wrought aluminum is recycled back to wrought aluminum. We find that oil use is displaced by additional use of natural gas and nonfossil energy, but use of coal is lower. Many of the results are not necessarily applicable to vehicles built outside of the United States, but others could be used with caution.

  11. Additive Manufacturing: Implications on Research and Manufacturing

    E-Print Network [OSTI]

    Crawford, T. Daniel

    Additive Manufacturing: Implications on Research and Manufacturing With recent developments, etc.), additive manufacturing (AM) has the potential to become a transformative technology in innovation-based manufacturing. Agencies such as the Department of Defense, the National Science Foundation

  12. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    SciTech Connect (OSTI)

    Dai, Qiang; Kelly, Jarod C.; Burnham, Andrew; Elgowainy, Amgad

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  13. Aluminum processing energy benchmark report

    SciTech Connect (OSTI)

    None, None

    2007-02-01

    Substantial energy efficiency gains have been made in the aluminum industry over the past forty years, resulting in a 58 percent decrease in energy utilization.

  14. Company Background Aluminum rod manufacturer based in Jakarta,

    E-Print Network [OSTI]

    Sun, Yu

    , annual net profit margins of ~1%, leading to cost reduction initiatives Problem How to reduce the cost Next Steps Current: higher inventory incurs greater holding costs Future: average total cost reduction of 40% Complete detailed design of new cost accounting system Incorporate demand uncertainty

  15. Ultrahigh-Efficiency Aluminum Production Cells

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ultrahigh-Efficiency Aluminum Production Cells Saving Energy and Reducing Carbon Emissions with Cell Redesign and Novel Electrolytes This project will develop a multipolar aluminum...

  16. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on...

  17. Catalina Island Soapstone Manufacture

    E-Print Network [OSTI]

    Wlodarski, Robert J

    1979-01-01

    Catalina Island Soapstone Manufacture ROBERT J. WLODARSKIsome artifact of native manufacture. That stone is a "hard"Peabody Museum. Method and Manufacture of Several Articles

  18. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2008-01-01

    for implementing green manufacturing”. Trans. of NAMRI/SME,on: Environmentally Benign Manufacturing (EBM). Tech. rep. ,towards sustainable manufacturing”. Proceedings of the In-

  19. Magnet Cable Manufacturing

    E-Print Network [OSTI]

    Royet, J.M.

    2011-01-01

    J. Royet, "Magnet Cable Manufacturing", oral presentation atDivision Magnet Cable Manufacturing J. Royet October 1990J I Magnet Cable Manufacturing* John Royet Accelerator &

  20. MAGNET CABLE MANUFACTURING

    E-Print Network [OSTI]

    Royet, J.

    2010-01-01

    76SFOOO98. MAGNET CABLE MANUFACTURING John Royet Lawrenceused in this cable manufacturing are made of superconductingapplied during manufacturing. 2.2 Twist The composite

  1. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David A.

    2008-01-01

    S. , 2008. “Carbon emissions and ces(tm) in manufacturing”.CIRP Annals - Manufacturing Technology, 57, pp. 17–20.ventional tool and die manufacturing”. Journal of Cleaner

  2. Enhanced performance CCD output amplifier

    DOE Patents [OSTI]

    Dunham, Mark E. (Los Alamos, NM); Morley, David W. (Santa Fe, NM)

    1996-01-01

    A low-noise FET amplifier is connected to amplify output charge from a che coupled device (CCD). The FET has its gate connected to the CCD in common source configuration for receiving the output charge signal from the CCD and output an intermediate signal at a drain of the FET. An intermediate amplifier is connected to the drain of the FET for receiving the intermediate signal and outputting a low-noise signal functionally related to the output charge signal from the CCD. The amplifier is preferably connected as a virtual ground to the FET drain. The inherent shunt capacitance of the FET is selected to be at least equal to the sum of the remaining capacitances.

  3. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  4. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Energy Savers [EERE]

    SMART technologies can transform American manufacturing, enabling businesses to manufacture more while using less energy and spending less. For more information, see the full...

  5. Maximum output at minimum cost

    E-Print Network [OSTI]

    Firestone, Jeremy

    Gamesa G90-2.0 MW #12;Maximum output at minimum cost per kWh for low wind sites ®® Class IIIA mast and the electrical substation. This innovative modular design based on TCP/IP architecture has

  6. COMPOSITES AND MANUFACTURED PRODUCTS MANUFACTURING PARTICLEBOARD

    E-Print Network [OSTI]

    COMPOSITES AND MANUFACTURED PRODUCTS MANUFACTURING PARTICLEBOARD FROM EASTERN REDCEDAR SALl redcedar (Juniperus i~ir#jnirmrrL.) in a whole-tree chipping process to manufacture a commercial sin- gle foundtobecomparableto those of commercial particleboards manufactured from different species. Panel properties

  7. TiN coated aluminum electrodes for DC high voltage electron guns

    SciTech Connect (OSTI)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-15

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6Al-4V). Following gas conditioning, each TiN-coated aluminum electrode reached ?225?kV bias voltage while generating less than 100?pA of field emission (<10?pA) using a 40?mm cathode/anode gap, corresponding to field strength of 13.7?MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ?22.5 MV/m with field emission less than 100?pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  8. TiN coated aluminum electrodes for DC high voltage electron guns

    SciTech Connect (OSTI)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A.; Taus, Rhys; Forman, Eric; Poelker, Matthew

    2015-05-01

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6AI-4V). Following gas conditioning, each TiN-coated aluminum electrode reached -225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ~22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  9. Bolt Manufacture: Process Selection

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Bolt Manufacture: Process Selection ver. 1 ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 1 #12;How would you make a bolt? ME 6222: Manufacturing Processes and Systems Prof. J: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 3 #12;Possible Manufacturing Methodsg for Metal

  10. Titanium Matrix Composite Tooling Material for Aluminum Die Castings

    Broader source: Energy.gov [DOE]

    In aluminum die-casting, molten aluminum is forced under high pressure into a die cavity. First a "shot" of molten aluminum is ladled into a shot sleeve and the shot of molten aluminum is forced by...

  11. Rechargeable Aluminum-Ion Batteries

    SciTech Connect (OSTI)

    Paranthaman, Mariappan Parans [ORNL; Liu, Hansan [ORNL; Sun, Xiao-Guang [ORNL; Dai, Sheng [ORNL; Brown, Gilbert M [ORNL

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  12. System level analysis and control of manufacturing process variation

    DOE Patents [OSTI]

    Hamada, Michael S.; Martz, Harry F.; Eleswarpu, Jay K.; Preissler, Michael J.

    2005-05-31

    A computer-implemented method is implemented for determining the variability of a manufacturing system having a plurality of subsystems. Each subsystem of the plurality of subsystems is characterized by signal factors, noise factors, control factors, and an output response, all having mean and variance values. Response models are then fitted to each subsystem to determine unknown coefficients for use in the response models that characterize the relationship between the signal factors, noise factors, control factors, and the corresponding output response having mean and variance values that are related to the signal factors, noise factors, and control factors. The response models for each subsystem are coupled to model the output of the manufacturing system as a whole. The coefficients of the fitted response models are randomly varied to propagate variances through the plurality of subsystems and values of signal factors and control factors are found to optimize the output of the manufacturing system to meet a specified criterion.

  13. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program...

  14. Electrolytic Cell For Production Of Aluminum From Alumina

    DOE Patents [OSTI]

    Bradford, Donald R (Underwood, WA); Barnett, Robert J. (Goldendale, WA); Mezner, Michael B. (Sandy, OR)

    2004-11-02

    An electrolytic cell for producing aluminum from alumina having a reservoir for collecting molten aluminum remote from the electrolysis.

  15. Micro Joining of Aluminum Graphite Composites 

    E-Print Network [OSTI]

    Velamati, Manasa

    2012-07-16

    Advanced aluminum graphite composites have unique thermal properties due to opposing coefficients of thermal expansion of aluminum and graphite. The thermal and mechanical properties of such composites are anisotropic due ...

  16. Current technologies and trends of aluminum design

    E-Print Network [OSTI]

    Chen, Michael, 1981-

    2004-01-01

    A literature review of current aluminum technology in the building and construction industry was carried out. Aluminum is an ideal material for building in corrosive environments and for building structures where small ...

  17. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  18. Aluminum-carbon composite electrode

    DOE Patents [OSTI]

    Farahmandi, C. Joseph (Auburn, AL); Dispennette, John M. (Auburn, AL)

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  19. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    14 The U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) held a Smart Manufacturing Industry Day on February 25, 2015, at the Georgia Tech Hotel and...

  20. Electrolyzer Manufacturing Progress and Challenges

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    John Torrance, Director of Manufacturing DOE Manufacturing Workshop 81211 Outline * Proton Commercialization Status: PEM Electrolysis * Current Manufacturing Limitations: Stack...

  1. Sandia Energy - Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Supply Chain Home Stationary Power Energy Conversion Efficiency Wind Energy Materials, Reliability, & Standards Manufacturing Supply Chain Manufacturing Supply...

  2. Water Power Calculator Temperature and Analog Input/Output Module Ambient Temperature Testing

    SciTech Connect (OSTI)

    Mark D. McKay

    2011-02-01

    Water Power Calculator Temperature and Analog input/output Module Ambient Temperature Testing A series of three ambient temperature tests were conducted for the Water Power Calculator development using the INL Calibration Laboratory’s Tenney Environmental Chamber. The ambient temperature test results demonstrate that the Moore Industries Temperature Input Modules, Analog Input Module and Analog Output Module, ambient temperature response meet or exceed the manufactures specifications

  3. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  4. RESEARCH GROUP MANUFACTURING

    E-Print Network [OSTI]

    Psarrakos, Panayiotis

    RESEARCH GROUP MANUFACTURING ADDITIVE www.lboro.ac.uk/amrg PhD Studentships in Additive by the Additive Manufacturing Research Group is based around a family of processes comprising of adding layers Additive Manufacturing Research Group in the Wolfson School of Mechanical & Manufacturing Engineering

  5. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  6. Low-aluminum-content iron-aluminum alloys

    SciTech Connect (OSTI)

    Sikka, V.K.; Baldwin, R.H.; Howell, C.R.

    1993-07-01

    The low room-temperature ductility Fe{sub 3}Al-based alloys is associated with their environmental embrittlement. Reducing the aluminum level from 29 to 16 at % has been found to be an effective method in essentially eliminating the environmental-embrittlement effect and increasing the room-temperature ductility value to over 25%. This paper will present data on alloy compositions, melting, casting and processing methods, and mechanical properties. Plans for future work on these alloys will also be described.

  7. Production of anhydrous aluminum chloride composition

    DOE Patents [OSTI]

    Vandergrift, G.F. III; Krumpelt, M.; Horwitz, E.P.

    1981-10-08

    A process is described for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  8. Energy Department Trains Veterans in Advanced Manufacturing | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative Fuels DataEnergyInformation FormManufacturing of Aluminum forIndustry |Workforce

  9. Creep of pure aluminum at cryogenic temperatures 

    E-Print Network [OSTI]

    McDonald, Lacy Clark

    1989-01-01

    are capable of producing stea. dy-state fields greater than 15 Tesla while conventional magnets are only capable of about 3 Tesla, . The second advantage is that superconducting magnets create very homogeneous fields. This is particularly important..., the resistivity of 99. 99% pure aluminum is lower than that of oxygen free high conductivity (OFHC) copper. 2. As magnetic field increases above about 6 Tesla, , copper continues to increase in resistivity whereas aluminum becomes saturated, i. e. , aluminum...

  10. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W. (Livermore, CA); Coombs, III, Arthur W. (Patterson, CA); Yee, Jick H. (Livermore, CA)

    2007-12-18

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  11. High resistivity aluminum antimonide radiation detector

    DOE Patents [OSTI]

    Sherohman, John W.; Coombs, III, Arthur W.; Yee, Jick H.

    2005-05-03

    Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.

  12. Aluminum ion batteries: electrolytes and cathodes

    E-Print Network [OSTI]

    Reed, Luke

    2015-01-01

    Activators of Aluminum Electrochemistry in Organic Media. J.I. ; Neff, V. D. Electrochemistry of Polynuclear Transitionaluminum ion based electrochemistry. Closer investigation

  13. Laser removal of Aluminum links for applications in wafer scale integrated circuits 

    E-Print Network [OSTI]

    Parikh, Harshavadan B.

    1987-01-01

    predesigned redundancy on it. One method to invoke this redundancy uses links which may be broken after the manufacture of the circuit is complete. In this work, a focused Nd:YAG laser beam is used to break the connections or links when Aluminum is used... required for discretionary wiring proved inadequate for a production environment. [2] Pad Relocation Technique: Hughes aircraft Company improved the method suggested by TI by developing a pad relocation technique requiring a single discretionary metal...

  14. Mechanical, Industrial & Manufacturing

    E-Print Network [OSTI]

    Balasubramanian, Ravi

    Mechanical, Industrial & Manufacturing Engineering (MIME) COLLEGE OF ENGINEERING FY2013 Oregon graduate degrees (MS, MEng, PhD) in mechanical engineering, industrial engineering, and materials science. We offer bachelor's degrees in mechanical, industrial, manufacturing, and energy systems engineering

  15. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  16. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  17. Survey of US Department of Defense Manufacturing Technology Program activities applicable to civilian manufacturing industries. Final report

    SciTech Connect (OSTI)

    Azimi, S.A.; Conrad, J.L.; Reed, J.E.

    1985-03-01

    Intent of the survey was to identify and characterize activities potentially applicable to improving energy efficiency and overall productivity in the civilian manufacturing industries. The civilian industries emphasized were the general manufacturing industries (including fabricated metals, glass, machinery, paper, plastic, textile, and transportation equipment manufacturing) and the primary metals industries (including primary aluminum, copper, steel, and zinc production). The principal steps in the survey were to: develop overview taxonomies of the general manufacturing and primary metals industries as well as specific industry taxonomies; identify needs and opportunities for improving process energy efficiency and productivity in the industries included; identify federal programs, capabilities, and special technical expertise that might be relevant to industry's needs and opportunities; contact federal laboratories/facilities, through visits and other forms of inquiry; prepare formatted profiles (descriptions) potentially applicable work efforts; review findings with industry; and compile and evaluate industry responses.

  18. Promoting Advanced Manufacturing Clusters in

    E-Print Network [OSTI]

    Grissino-Mayer, Henri D.

    Promoting Advanced Manufacturing Clusters in Tennessee1 1 This report is supported, Economic Development Administration; and the Manufacturing Extension Partnership Program, National.........................................................................................................................1 Context: Trends in Tennessee Manufacturing

  19. Enabling Manufacturing Research through Interoperability

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul; Helu, Moneer; Vijayaraghavan, Athulan

    2009-01-01

    IMECE2004. Dornfeld, D. , Lee, D, Manufacturing, Springer.Precision future manufacturing," J. Int. Manuf, 11, pp.Merchant, M. E. , 1961, "The manufacturing system concept in

  20. Energy Use in Nanoscale Manufacturing

    E-Print Network [OSTI]

    Zhang, Teresa; Boyd, Sarah; Vijayaraghavan, Athulan; Dornfeld, David

    2006-01-01

    on Semiconductor Manufacturing, vol. 17, pp. 554–561, 2004.intensity of computer manufacturing: Hybrid assessmentand Integrated NAno-Manufacturing ( SINAM ). Any opinions, ?

  1. Review: Manufacturing National Park Nature

    E-Print Network [OSTI]

    Mason, Fred

    2012-01-01

    Review: Manufacturing National Park Nature: Photography,Canada Cronin, J. Keri. Manufacturing National Park Nature:J. Keri Cronin’s book Manufacturing National Park Nature

  2. Manufacturing Battle Creek

    E-Print Network [OSTI]

    de Doncker, Elise

    to the manufacturing sector in Western Michigan. In addition to serving as director of the MRC, Dr. Patten is alsoManufacturing Research Center Kalamazoo Battle Creek The College of Engineering and Applied Sciences The Supporting manufacturing industries by providing opportunities for collaboration with faculty

  3. International Crystal Manufacturing

    E-Print Network [OSTI]

    Berns, Hans-Gerd

    International Crystal Manufacturing CRYSTAL OSCILLATOR AND FILTER PRODUCTS International Crystal Manufacturing, Inc. P.O. Box 26330 · Oklahoma City, OK 73126-0330 · Phone (405) 236-3741 Fax (405) 235@icmfg.com #12;2 International Crystal Manufacturing, Inc. P.O. Box 26330 · Oklahoma City, OK 73126-0330 · Phone

  4. A HIERARCHICAL MRAC-BASED NEURO-CONTROLLER FOR IN FLEXIBLE MANUFACTURING SYSTEMS

    E-Print Network [OSTI]

    -2]. FMS is designed to accept raw materials at its input and automatically processes these raw materials into a certain product, which will be delivered at its output. The manufacturing process of these materials may

  5. Rechargeable Aluminum Batteries with Conducting Polymers as Active...

    Office of Scientific and Technical Information (OSTI)

    Rechargeable Aluminum Batteries with Conducting Polymers as Active Cathode Materials. Citation Details In-Document Search Title: Rechargeable Aluminum Batteries with Conducting...

  6. Improved dual flow aluminum hydrogen peroxide battery

    SciTech Connect (OSTI)

    Marsh, C.; Licht, S.L.; Matthews, D.

    1993-11-30

    A novel dual flow battery configuration is provided comprising an aqueous hydrogen peroxide catholyte, an aqueous anolyte, a porous solid electrocatalyst capable of reducing said hydrogen peroxide and separating said anolyte, and an aluminum anode positioned within said anolyte. Separation of catholyte and anolyte chambers prevents hydrogen peroxide poisoning of the aluminum anode.

  7. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect (OSTI)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  8. RAE2001, UOA30 MECHANICAL, AERONAUTICAL AND MANUFACTURING ENGINEERING PANEL

    E-Print Network [OSTI]

    Abrahams, I. David

    RAE2001, UOA30 MECHANICAL, AERONAUTICAL AND MANUFACTURING ENGINEERING PANEL OVERVIEW REPORT General was taken from overseas advisers. Assessment Process Step 1 - Basic approach and division of tasks: The full submission's output was examined in detail and also to take the lead in discussion as appropriate

  9. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  10. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  11. Advanced Materials Manufacturing | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Materials Manufacturing New materials drive the development of innovative products. Building upon a rich history in materials science, ORNL is discovering and developing...

  12. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  13. Cathode for aluminum producing electrolytic cell

    DOE Patents [OSTI]

    Brown, Craig W.

    2004-04-13

    A method of producing aluminum in an electrolytic cell comprising the steps of providing an anode in a cell, preferably a non-reactive anode, and also providing a cathode in the cell, the cathode comprised of a base material having low electrical conductivity reactive with molten aluminum to provide a highly electrically conductive layer on the base material. Electric current is passed from the anode to the cathode and alumina is reduced and aluminum is deposited at the cathode. The cathode base material is selected from boron carbide, and zirconium oxide.

  14. Formulation and method for preparing gels comprising hydrous aluminum oxide

    SciTech Connect (OSTI)

    Collins, Jack L.

    2014-06-17

    Formulations useful for preparing hydrous aluminum oxide gels contain a metal salt including aluminum, an organic base, and a complexing agent. Methods for preparing gels containing hydrous aluminum oxide include heating a formulation to a temperature sufficient to induce gel formation, where the formulation contains a metal salt including aluminum, an organic base, and a complexing agent.

  15. Inhibition of Aluminum Oxyhydroxide Precipitation with Citric Acid

    E-Print Network [OSTI]

    Aksay, Ilhan A.

    /mol) hydroxide-to-aluminum ratios. Conversely, citric acid also colloidally stabilizes particles in aqueous particles in high pH suspension.7 Past work by our group dealt with the stabilization of aluminum oxide suspensions of aluminum-containing particles. Solutions of aluminum chloride, with and without citric acid

  16. ALUMINUM--2001 6.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    ALUMINUM--2001 6.1 ALUMINUM By Patricia A. Plunkert Domestic survey data and tables were prepared, international data coordinator. In 2001, 11 domestic companies operated 23 primary aluminum reduction plants consumption in 2001. The recycling rate for aluminum UBCs decreased to 55.4%, compared with 62.1% in 2000

  17. OUTPUT REGULATION OF NONLINEAR NEUTRAL SYSTEMS

    E-Print Network [OSTI]

    Fridman, Emilia

    OUTPUT REGULATION OF NONLINEAR NEUTRAL SYSTEMS Emilia Fridman1 Department of Electrical Engineering, Tel-Aviv University Ramat-Aviv, Tel-Aviv 69978, Israel emilia@eng.tau.ac.il Summary. Output regulation regulation, regulator equations, center manifold 1 Introduction One of the most important problems in control

  18. ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Aluminum Vision is intended to stimulate a wide variety of R&D activities to accelerate technology development throughout industry.

  19. A scanning Kelvin probe analysis of aluminum and aluminum alloys

    SciTech Connect (OSTI)

    Hansen, D.C.; Grecsek, G.E.; Roberts, R.O.

    1999-07-01

    A scanning Kelvin probe was used to determine a correlation between work function measurements in air and corrosion potential measurements in solution of pure metals. Test panels of AA2024-T3 treated with various surface preparations and primer/coatings were also analyzed using this technique. Filiform corrosion was observed on a scribed panel that had been exposed to a humid environment, whereas on a non-scribed and non-exposed test panel, holidays in the coating were observed and clearly defined. Work function (wf) analysis yielded more noble values for areas within the scribe mark and more active values were observed for areas adjacent to the scribe mark where delamination of the coating and filiform corrosion was observed. The tips of corrosion filaments were found to be anodic in relation to the body of the filament, with areas of activity extending away from the filaments themselves. Measurements made on an aircraft access panel resulted in the detection of a potential gradient within the repair area. These results indicate that the scanning Kelvin probe is a useful non-destructive technique for the detection of delamination and disbanding of coatings, coating anomalies and corrosion susceptibility of coatings on aluminum aircraft alloys.

  20. Method for manufacturing whisker preforms and composites

    DOE Patents [OSTI]

    Lessing, P.A.

    1995-11-07

    A process is disclosed for manufacturing Si{sub 3}N{sub 4}/SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si{sub 3}N{sub 4} at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si{sub 3}N{sub 4}/SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.

  1. Method for manufacturing whisker preforms and composites

    DOE Patents [OSTI]

    Lessing, Paul A. (Idaho Falls, ID)

    1995-01-01

    A process for manufacturing Si.sub.3 N.sub.4 /SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si.sub.3 N.sub.4 at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si.sub.3 N.sub.4 /SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.

  2. Manufacturing Demonstration Facility

    E-Print Network [OSTI]

    life-cycle energy and greenhouse gas emissions, lower production cost, and create new products Demonstration Facility (865) 574-4351 blueca@ornl.gov INNOVATIONS IN MANUFACTURING www to reduce risk and accelerate the development and deployment of innovative energy-efficient manufacturing

  3. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  4. Electrometallurgical treatment of aluminum-based fuels.

    SciTech Connect (OSTI)

    Willit, J. L.

    1998-07-29

    We have successfully demonstrated aluminum electrorefining from a U-Al-Si alloy that simulates spent aluminum-based reactor fuel. The aluminum product contains less than 200 ppm uranium. All the results obtained have been in agreement with predictions based on equilibrium thermodynamics. We have also demonstrated the need for adequate stirring to achieve a low-uranium product. Most of the other process steps have been demonstrated in other programs. These include uranium electrorefining, transuranic fission product scrubbing, fission product oxidation, and product consolidation by melting. Future work will focus on the extraction of active metal and rare earth fission products by a molten flux salt and scale-up of the aluminum electrorefining.

  5. Aluminum ion batteries: electrolytes and cathodes

    E-Print Network [OSTI]

    Reed, Luke

    2015-01-01

    W. Sea Water Activated Aluminium-Air Cell. Electrochim. ActaADVANCES IN ALUMINUM - AIR SALT-WATER BATTERIES. Abstr. Pap.liquid has been shown to be air and water stable and allowed

  6. Aluminum ion batteries: electrolytes and cathodes

    E-Print Network [OSTI]

    Reed, Luke

    2015-01-01

    Benign Electrochemical Energy Storage and Conversion DevicesN. J. Aluminum as Anode for Energy Storage and Conversion: Awith other forms of energy storage. In light of this, there

  7. Aqueous recovery of actinides from aluminum alloys

    SciTech Connect (OSTI)

    Gray, J.H.; Chostner, D.F.; Gray, L.W.

    1989-01-01

    Early in the 1980's, a joint Rocky Flats/Savannah River program was established to recover actinides from scraps and residues generated during Rocky Flats purification operations. The initial program involved pyrochemical treatment of Molten Salt Extraction (MSE) chloride salts and Electrorefining (ER) anode heel metal to form aluminum alloys suitable for aqueous processing at Savannah River. Recently Rocky Flats has expressed interest in expanding the aluminum alloy program to include treatment of chloride salt residues from a modified Molten Salt Extraction process and from the Electrorefining purification operations. Samples of the current aluminum alloy buttons were prepared at Rocky Flats and sent to Savannah River Laboratory for flowsheet development and characterization of the alloys. A summary of the scrub alloy-anode heel alloy program will be presented along with recent results from aqueous dissolution studies of the new aluminum alloys. 2 figs., 4 tabs.

  8. High lumen compact fluorescents boost light output in new fixtures

    SciTech Connect (OSTI)

    1992-12-31

    Some compact fluorescent lamps aren`t so compact. General Electric (GE), OSRAM, and Philips have been expanding offerings in longer, more powerful, hard wired CFLs that generate enough light to serve applications once limited to conventional fluorescents and metal halide systems. All three of these manufacturers have for some time offered 18- to 40-watt high-output CFLs, which use a fluorescent tube doubled back on itself to produce a lot of light in a compact source. Now GE has introduced an even larger, more powerful 50-watt unit, and OSRAM is soon to follow suit with a 55-watt lamp. These new entries to the field of turbocharged CFLs can provide general lighting at ceiling heights of 12 feet or more as well as indirect lighting, floodlighting, and wall washing. They are such a concentrated source of light that they can provide the desired illumination using fewer lamps and fixtures than would be needed with competing sources.

  9. Manufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

    E-Print Network [OSTI]

    applications related to additive manufacturing or carbon fiber and composites will have the highest likelihood in additive manufacturing or carbon fiber and composites. #12;MDF: Technology Collaborations for USManufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

  10. High Energy Output Marx Generator Design

    SciTech Connect (OSTI)

    Monty Lehmann

    2011-07-01

    High Energy Output Marx Generator Design a design of a six stage Marx generator that has a unipolar pulse waveform of 200 kA in a 50×500 microsecond waveform is presented. The difficulties encountered in designing the components to withstand the temperatures and pressures generated during the output pulse are discussed. The unique methods and materials used to successfully overcome these problems are given. The steps necessary to increase the current output of this Marx generator design to the meg-ampere region or higher are specified.

  11. Number of Large Energy User Manufacturing Facilities by Sector...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Petroleum and Coal Products Manufacturing Chemical Manufacturing & Plastics and Rubber Products Manufacturing Nonmetallic Mineral Product Manufacturing Primary...

  12. From "Smart Manufacturing" to "Manufacturing Smart" Manufacturing as a core enabler of the Internet of Things

    E-Print Network [OSTI]

    Das, Suman

    Page | 1 From "Smart Manufacturing" to "Manufacturing Smart" Manufacturing as a core enabler in the United States (see the announcement of the Advanced Manufacturing Partnership Steering Committee "2 manufacturing on economic growth and competitiveness. It has been recently suggested that "a network of sensors

  13. Low Temperature Aluminum Dissolution Of Sludge Waste

    SciTech Connect (OSTI)

    Keefer, M.T.; Hamm, B.A.; Pike, J.A. [Washington Savannah River Company, Aiken, SC (United States)

    2008-07-01

    High Level Waste (HLW) at the Savannah River Site (SRS) is currently stored in aging underground storage tanks. This waste is a complex mixture of insoluble solids, referred to as sludge, and soluble salts. Continued long-term storage of these radioactive wastes poses an environmental risk. The sludge is currently being stabilized in the Defense Waste Processing Facility (DWPF) through a vitrification process immobilizing the waste in a borosilicate glass matrix for long-term storage in a federal repository. Without additional treatment, the existing volume of sludge would produce nearly 8000 canisters of vitrified waste. Aluminum compounds, along with other non-radioactive components, represent a significant portion of the sludge mass currently planned for vitrification processing in DWPF. Removing the aluminum from the waste stream reduces the volume of sludge requiring vitrification and improves production rates. Treating the sludge with a concentrated sodium hydroxide (caustic) solution at elevated temperatures (>90 deg. C) to remove aluminum is part of an overall sludge mass reduction effort to reduce the number of vitrified canisters, shorten the life cycle for the HLW system, and reduce the risk associated with the long term storage of radioactive wastes at SRS. A projected reduction of nearly 900 canisters will be achieved by performing aluminum dissolution on six targeted sludge batches; however, a project to develop and install equipment will not be ready for operation until 2013. The associated upgrades necessary to implement a high temperature process in existing facilities are costly and present many technical challenges. Efforts to better understand the characteristics of the sludge mass and dissolution kinetics are warranted to overcome these challenges. Opportunities to further reduce the amount of vitrified waste and increase production rates should also be pursued. Sludge staged in Tank 51 as the next sludge batch for feed to DWPF consisted primarily of radioactive wastes containing a very high aluminum concentration. Based on initial laboratory testing and previous sludge characterization, aluminum in this sludge could be dissolved at low temperature (no more than 65 deg. C) in a concentrated caustic solution. The amount of aluminum predicted to dissolve under these conditions ranged from 25% to 80%. An opportunity existed to remove a significant amount of aluminum prior to vitrification in DWPF and increase the level of understanding of the effects of caustic dissolution of aluminum at lower temperatures. This paper presents the results of a real waste laboratory demonstration and full-scale implementation of a low temperature aluminum dissolution process which should be considered as a viable means to reduce radioactive sludge mass and reduce the amount of waste to be vitrified. (authors)

  14. Advanced Technology Vehicles Manufacturing (ATVM) Loan Program...

    Office of Environmental Management (EM)

    Advanced Technology Vehicles Manufacturing (ATVM) Loan Program Advanced Technology Vehicles Manufacturing (ATVM) Loan Program Advanced Technology Vehicles Manufacturing (ATVM) Loan...

  15. Manufacturing-aware physical design techniques

    E-Print Network [OSTI]

    Sharma, Puneet

    2007-01-01

    C. Design for Manufacturing . . . . . . . . . . .for Microelectronic Manufacturing, 2006, pp. 61560T-1 –for Microelectronic Manufacturing, vol. 5042, 2003, pp. 99–

  16. Honda: North American Manufacturing Facilities | Department of...

    Office of Environmental Management (EM)

    Honda: North American Manufacturing Facilities Honda: North American Manufacturing Facilities From October, 2008 Honda: North American Manufacturing Facilities More Documents &...

  17. A Program to Output Stored Pictures

    E-Print Network [OSTI]

    Woodham, Robert J.

    A program called LPTSEE has been written for use with the MIT vision system. LPTSEE makes use of the overprint capability of the line printer to allow the user to output a stored picture image.

  18. Polarization properties of real aluminum mirrors; I. Influence of the aluminum oxide layer

    E-Print Network [OSTI]

    van Harten, G; Keller, C U

    2009-01-01

    In polarimetry it is important to characterize the polarization properties of the instrument itself to disentangle real astrophysical signals from instrumental effects. This article deals with the accurate measurement and modeling of the polarization properties of real aluminum mirrors, as used in astronomical telescopes. Main goals are the characterization of the aluminum oxide layer thickness at different times after evaporation and its influence on the polarization properties of the mirror. The full polarization properties of an aluminum mirror are measured with Mueller matrix ellipsometry at different incidence angles and wavelengths. The best fit of theoretical Mueller matrices to all measurements simultaneously is obtained by taking into account a model of bulk aluminum with a thin aluminum oxide film on top of it. Full Mueller matrix measurements of a mirror are obtained with an absolute accuracy of ~1% after calibration. The determined layer thicknesses indicate logarithmic growth in the first few hou...

  19. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  20. Arnold Schwarzenegger RESEARCH ON MANUFACTURING

    E-Print Network [OSTI]

    Arnold Schwarzenegger Governor RESEARCH ON MANUFACTURING QUADRUPLE-JUNCTION SOLAR CELLS Prepared ON MANUFACTURING QUADRUPLE-JUNCTION SOLAR CELLS EISG AWARDEE Chemical Engineering Department University Efficiency · Renewable Energ

  1. HPC4Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Deborah May, Lawrence Livermore National Laboratory U.S. DOE Advanced Manufacturing Office Program Review Meeting Washington, D.C. May 28-29, 2015 LLNL-PRES-792637 This work was...

  2. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges atEnergy ManufacturingThe Office

  3. Aluminum phosphate ceramics for waste storage

    SciTech Connect (OSTI)

    Wagh, Arun; Maloney, Martin D

    2014-06-03

    The present disclosure describes solid waste forms and methods of processing waste. In one particular implementation, the invention provides a method of processing waste that may be particularly suitable for processing hazardous waste. In this method, a waste component is combined with an aluminum oxide and an acidic phosphate component in a slurry. A molar ratio of aluminum to phosphorus in the slurry is greater than one. Water in the slurry may be evaporated while mixing the slurry at a temperature of about 140-200.degree. C. The mixed slurry may be allowed to cure into a solid waste form. This solid waste form includes an anhydrous aluminum phosphate with at least a residual portion of the waste component bound therein.

  4. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect (OSTI)

    Nakamura, R.; Tsuge, H. [Graduate School of Osaka Institute of Technology (Japan); Haga, T. [Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osaka city 535-8585 (Japan); Watari, H. [Tokyo Institute of Technology, 4259 Nagatsuda Midoriku Yokohama city 226-8502 (Japan); Kumai, S. [Gunma University, 1-5-1 tenjin cho Kiryu city 376-8515 (Japan)

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  5. ALUMINUM AND CHROMIUM LEACHING WORKSHOP WHITEPAPER

    SciTech Connect (OSTI)

    McCabe, D; Jeff Pike, J; Bill Wilmarth, B

    2007-04-25

    A workshop was held on January 23-24, 2007 to discuss the status of processes to leach constituents from High Level Waste (HLW) sludges at the Hanford and Savannah River Sites. The objective of the workshop was to examine the needs and requirements for the HLW flowsheet for each site, discuss the status of knowledge of the leaching processes, communicate the research plans, and identify opportunities for synergy to address knowledge gaps. The purpose of leaching of non-radioactive constituents from the sludge waste is to reduce the burden of material that must be vitrified in the HLW melter systems, resulting in reduced HLW glass waste volume, reduced disposal costs, shorter process schedules, and higher facility throughput rates. The leaching process is estimated to reduce the operating life cycle of SRS by seven years and decrease the number of HLW canisters to be disposed in the Repository by 1000 [Gillam et al., 2006]. Comparably at Hanford, the aluminum and chromium leaching processes are estimated to reduce the operating life cycle of the Waste Treatment Plant by 20 years and decrease the number of canisters to the Repository by 15,000-30,000 [Gilbert, 2007]. These leaching processes will save the Department of Energy (DOE) billions of dollars in clean up and disposal costs. The primary constituents targeted for removal by leaching are aluminum and chromium. It is desirable to have some aluminum in glass to improve its durability; however, too much aluminum can increase the sludge viscosity, glass viscosity, and reduce overall process throughput. Chromium leaching is necessary to prevent formation of crystalline compounds in the glass, but is only needed at Hanford because of differences in the sludge waste chemistry at the two sites. Improving glass formulations to increase tolerance of aluminum and chromium is another approach to decrease HLW glass volume. It is likely that an optimum condition can be found by both performing leaching and improving formulations. Disposal of the resulting aluminum and chromium-rich streams are different at the two sites, with vitrification into Low Activity Waste (LAW) glass at Hanford, and solidification in Saltstone at SRS. Prior to disposal, the leachate solutions must be treated to remove radionuclides, resulting in increased operating costs and extended facility processing schedules. Interim storage of leachate can also add costs and delay tank closure. Recent projections at Hanford indicate that up to 40,000 metric tons of sodium would be needed to dissolve the aluminum and maintain it in solution, which nearly doubles the amount of sodium in the entire current waste tank inventory. This underscores the dramatic impact that the aluminum leaching can have on the entire system. A comprehensive view of leaching and the downstream impacts must therefore be considered prior to implementation. Many laboratory scale tests for aluminum and chromium dissolution have been run on Hanford wastes, with samples from 46 tanks tested. Three samples from SRS tanks have been tested, out of seven tanks containing high aluminum sludge. One full-scale aluminum dissolution was successfully performed on waste at SRS in 1982, but generated a very large quantity of liquid waste ({approx}3,000,000 gallons). No large-scale tests have been done on Hanford wastes. Although the data to date give a generally positive indication that aluminum dissolution will work, many issues remain, predominantly because of variable waste compositions and changes in process conditions, downstream processing, or storage limitations. Better approaches are needed to deal with the waste volumes and limitations on disposal methods. To develop a better approach requires a more extensive understanding of the kinetics of dissolution, as well as the factors that effect rates, effectiveness, and secondary species. Models of the dissolution rate that have been developed are useful, but suffer from limitations on applicable compositional ranges, mineral phases, and particle properties that are difficult to measure. The experimental

  6. 4. Manufacturing Isovolumes Michael Bailey

    E-Print Network [OSTI]

    Bailey, Mike

    4. Manufacturing Isovolumes Michael Bailey 4.1 Introduction Displaying a single isosurface provides and then manufactures them, providing a non-volatile display of several isosurfaces. The inspiration for this idea, tetrahedralization produces more information than is necessary for prototype manufacturing. Prototype manufacturing

  7. Reaction of Aluminum with Water to Produce Hydrogen - 2010 Update

    Fuel Cell Technologies Publication and Product Library (EERE)

    A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage The purpose of this White Paper is to describe and evaluate the potential of aluminum-water reactions for the

  8. Energy Challenges and Conservation Achievements in the Aluminum Industry 

    E-Print Network [OSTI]

    Sheldon, A. C.

    1979-01-01

    Energy is a vital resource in the production of aluminum. It is economically essential that producers use it efficiently. The aluminum industry developed historically in an economy of energy surplus or abundance. It has responded to energy...

  9. Strategies for aluminum recycling : insights from material system optimization

    E-Print Network [OSTI]

    Li, Preston Pui-Chuen

    2005-01-01

    The dramatic increase in aluminum consumption over the past decades necessitates a societal effort to recycle and reuse these materials to promote true sustainability and energy savings in aluminum production. However, the ...

  10. Reaction of Aluminum with Water to Produce Hydrogen: A Study...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Produce Hydrogen: A Study of Issues Related to the Use of Aluminum for On-Board Vehicular Hydrogen Storage. Version 2, 2010. Reaction of Aluminum with Water to Produce Hydrogen: A...

  11. Aluminum plasmonic metamaterials for structural color printing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Cheng, Fei; Gao, Jie; Stan, Liliana; Rosenmann, Daniel; Czaplewski, David; Yang, Xiaodong

    2015-05-26

    We report a structural color printing platform based on aluminum plasmonic metamaterials supporting near perfect light absorption and narrow-band spectral response tunable across the visible spectrum to realize high-resolution, angle-insensitive color printing with high color purity and saturation. Additionally, the fabricated metamaterials can be protected by a transparent polymer thin layer for ambient use with further improved color performance. The demonstrated structural color printing with aluminum plasmonic metamaterials offers great potential for relevant applications such as security marking and information storage.

  12. PV output smoothing with energy storage.

    SciTech Connect (OSTI)

    Ellis, Abraham; Schoenwald, David Alan

    2012-03-01

    This report describes an algorithm, implemented in Matlab/Simulink, designed to reduce the variability of photovoltaic (PV) power output by using a battery. The purpose of the battery is to add power to the PV output (or subtract) to smooth out the high frequency components of the PV power that that occur during periods with transient cloud shadows on the PV array. The control system is challenged with the task of reducing short-term PV output variability while avoiding overworking the battery both in terms of capacity and ramp capability. The algorithm proposed by Sandia is purposely very simple to facilitate implementation in a real-time controller. The control structure has two additional inputs to which the battery can respond. For example, the battery could respond to PV variability, load variability or area control error (ACE) or a combination of the three.

  13. Aluminum across the Americas: Caribbean Mobilities and Transnational American Studies

    E-Print Network [OSTI]

    Sheller, Mimi

    2013-01-01

    zinc, bauxite, and the hydroelectric power needed to smeltthe Afobaka hydroelectric dam to power an aluminum smelter

  14. The corrosion of aluminum in boric acid solutions 

    E-Print Network [OSTI]

    Bass, Henry Kinsolving

    1956-01-01

    An investigation of the corrosion of aluminum in boric acid solutions was made. The total immersion, continuous agitation method of testing was used. Commercially pure aluminum and two aluminum alloys were exposed to various concentrations of boric acid...THE CORROSION OF ALUMINUM IN BORIC ACID SOLUTIONS A Thesis By HENRI KINSOLVING BASS, JR. Submitted to the Graduate School of the Agricultural and Mechanical College oi' Texas' in partial fulfillment of the requirements for the degree...

  15. Method And Reactor For Production Of Aluminum By Carbothermic Reduction Of Alumina

    DOE Patents [OSTI]

    Aune, Jan Arthur (Ytre Enebakk, NO); Johansen, Kai (Kristiansand, NO)

    2004-10-19

    A hollow partition wall is employed to feed carbon material to an underflow of a carbothermic reduction furnace used to make aluminum. The partition wall divides a low temperature reaction zone where aluminum oxide is reacted with carbon to form aluminum carbide and a high temperature reaction zone where the aluminum carbide and remaining aluminum oxide are reacted to form aluminum and carbon monoxide.

  16. Continuous VRML output fromContinuous VRML output from regional circulation models: aregional circulation models: a

    E-Print Network [OSTI]

    Continuous VRML output fromContinuous VRML output from regional circulation models: aregional and volume to viewview ·· Generate Virtual Reality Modeling LanguageGenerate Virtual Reality ModelingDesktop or laptop PC with web browser ­­ High speed/large RAM not essentialHigh speed/large RAM not essential

  17. ALUMINUM--1999 5.1 By Patricia A. Plunkert

    E-Print Network [OSTI]

    ALUMINUM--1999 5.1 ALUMINUM By Patricia A. Plunkert Domestic survey data and tables were prepared, international data coordinator. In 1999, 12 domestic companies operated 23 primary aluminum reduction plants beverage can (UBC) scrap accounted for more than one-half of the reported old scrap consumption in 1999

  18. Activated aluminum hydride hydrogen storage compositions and uses thereof

    DOE Patents [OSTI]

    Sandrock, Gary (Ringwood, NJ); Reilly, James (Bellport, NY); Graetz, Jason (Mastic, NY); Wegrzyn, James E. (Brookhaven, NY)

    2010-11-23

    In one aspect, the invention relates to activated aluminum hydride hydrogen storage compositions containing aluminum hydride in the presence of, or absence of, hydrogen desorption stimulants. The invention particularly relates to such compositions having one or more hydrogen desorption stimulants selected from metal hydrides and metal aluminum hydrides. In another aspect, the invention relates to methods for generating hydrogen from such hydrogen storage compositions.

  19. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  20. Photovoltaic manufacturing technology

    SciTech Connect (OSTI)

    Wohlgemuth, J.H.; Whitehouse, D.; Wiedeman, S.; Catalano, A.W.; Oswald, R. (Solarex Corp., Frederick, MD (United States))

    1991-12-01

    This report identifies steps leading to manufacturing large volumes of low-cost, large-area photovoltaic (PV) modules. Both crystalline silicon and amorphous silicon technologies were studied. Cost reductions for each step were estimated and compared to Solarex Corporation's manufacturing costs. A cost model, a simple version of the SAMICS methodology developed by the Jet Propulsion Laboratory (JPL), projected PV selling prices. Actual costs of materials, labor, product yield, etc., were used in the cost model. The JPL cost model compared potential ways of lowering costs. Solarex identified the most difficult technical challenges that, if overcome, would reduce costs. Preliminary research plans were developed to solve the technical problems. 13 refs.

  1. July/August 20056 Casting aluminum

    E-Print Network [OSTI]

    Colton, Jonathan S.

    July/August 20056 Bob Rapp Casting aluminum Lay people unfamiliar with metallurgical processing to cast Al commercially. Perhaps I can interest the reader with a summary of this important process. I refer to casting large Al shapes suitable for rolling, forging, pressing, extruding, or drawing to make

  2. Membrane Purification Cell for Aluminum Recycling

    SciTech Connect (OSTI)

    David DeYoung; James Wiswall; Cong Wang

    2011-11-29

    Recycling mixed aluminum scrap usually requires adding primary aluminum to the scrap stream as a diluent to reduce the concentration of non-aluminum constituents used in aluminum alloys. Since primary aluminum production requires approximately 10 times more energy than melting scrap, the bulk of the energy and carbon dioxide emissions for recycling are associated with using primary aluminum as a diluent. Eliminating the need for using primary aluminum as a diluent would dramatically reduce energy requirements, decrease carbon dioxide emissions, and increase scrap utilization in recycling. Electrorefining can be used to extract pure aluminum from mixed scrap. Some example applications include producing primary grade aluminum from specific scrap streams such as consumer packaging and mixed alloy saw chips, and recycling multi-alloy products such as brazing sheet. Electrorefining can also be used to extract valuable alloying elements such as Li from Al-Li mixed scrap. This project was aimed at developing an electrorefining process for purifying aluminum to reduce energy consumption and emissions by 75% compared to conventional technology. An electrolytic molten aluminum purification process, utilizing a horizontal membrane cell anode, was designed, constructed, operated and validated. The electrorefining technology could also be used to produce ultra-high purity aluminum for advanced materials applications. The technical objectives for this project were to: - Validate the membrane cell concept with a lab-scale electrorefining cell; - Determine if previously identified voltage increase issue for chloride electrolytes holds for a fluoride-based electrolyte system; - Assess the probability that voltage change issues can be solved; and - Conduct a market and economic analysis to assess commercial feasibility. The process was tested using three different binary alloy compositions (Al-2.0 wt.% Cu, Al-4.7 wt.% Si, Al-0.6 wt.% Fe) and a brazing sheet scrap composition (Al-2.8 wt.% Si-0.7 wt.% Fe-0.8 wt.% Mn),. Purification factors (defined as the initial impurity concentration divided by the final impurity concentration) of greater than 20 were achieved for silicon, iron, copper, and manganese. Cell performance was measured using its current and voltage characteristics and composition analysis of the anode, cathode, and electrolytes. The various cells were autopsied as part of the study. Three electrolyte systems tested were: LiCl-10 wt. % AlCl3, LiCl-10 wt. % AlCl3-5 wt.% AlF3 and LiF-10 wt.% AlF3. An extended four-day run with the LiCl-10 wt.% AlCl3-5 wt.% AlF3 electrolyte system was stable for the entire duration of the experiment, running at energy requirements about one third of the Hoopes and the conventional Hall-Heroult process. Three different anode membranes were investigated with respect to their purification performance and survivability: a woven graphite cloth with 0.05 cm nominal thickness & > 90 % porosity, a drilled rigid membrane with nominal porosity of 33%, and another drilled rigid graphite membrane with increased thickness. The latter rigid drilled graphite was selected as the most promising membrane design. The economic viability of the membrane cell to purify scrap is sensitive to primary & scrap aluminum prices, and the cost of electricity. In particular, it is sensitive to the differential between scrap and primary aluminum price which is highly variable and dependent on the scrap source. In order to be economically viable, any scrap post-processing technology in the U.S. market must have a total operating cost well below the scrap price differential of $0.20-$0.40 per lb to the London Metal Exchange (LME), a margin of 65%-85% of the LME price. The cost to operate the membrane cell is estimated to be < $0.24/lb of purified aluminum. The energy cost is estimated to be $0.05/lb of purified aluminum with the remaining costs being repair and maintenance, electrolyte, labor, taxes and depreciation. The bench-scale work on membrane purification cell process has demonstrated technological advantages and subs

  3. Multiple output timing and trigger generator

    SciTech Connect (OSTI)

    Wheat, Robert M. [Los Alamos National Laboratory; Dale, Gregory E [Los Alamos National Laboratory

    2009-01-01

    In support of the development of a multiple stage pulse modulator at the Los Alamos National Laboratory, we have developed a first generation, multiple output timing and trigger generator. Exploiting Commercial Off The Shelf (COTS) Micro Controller Units (MCU's), the timing and trigger generator provides 32 independent outputs with a timing resolution of about 500 ns. The timing and trigger generator system is comprised of two MCU boards and a single PC. One of the MCU boards performs the functions of the timing and signal generation (the timing controller) while the second MCU board accepts commands from the PC and provides the timing instructions to the timing controller. The PC provides the user interface for adjusting the on and off timing for each of the output signals. This system provides 32 output or timing signals which can be pre-programmed to be in an on or off state for each of 64 time steps. The width or duration of each of the 64 time steps is programmable from 2 {micro}s to 2.5 ms with a minimum time resolution of 500 ns. The repetition rate of the programmed pulse train is only limited by the time duration of the programmed event. This paper describes the design and function of the timing and trigger generator system and software including test results and measurements.

  4. Porous radiant burners having increased radiant output

    DOE Patents [OSTI]

    Tong, Timothy W. (Tempe, AZ); Sathe, Sanjeev B. (Tempe, AZ); Peck, Robert E. (Tempe, AZ)

    1990-01-01

    Means and methods for enhancing the output of radiant energy from a porous radiant burner by minimizing the scattering and increasing the adsorption, and thus emission of such energy by the use of randomly dispersed ceramic fibers of sub-micron diameter in the fabrication of ceramic fiber matrix burners and for use therein.

  5. Adjoint Error Correction for Integral Outputs

    E-Print Network [OSTI]

    Pierce, Niles A.

    University Computing Laboratory, Oxford OX1 3QD, United Kingdom 2 Applied & Computational Mathematics problem gives the e#11;ect of numerical approximations on the output func- tional of interest and nonlinear di#11;erential equations, incor- porating a range of numerical examples illustrating the ability

  6. for Industry Manufacturing

    E-Print Network [OSTI]

    helps to reduce risk and accelerate the development and deployment of innovative energy-efficient Energy Research Nation's broadest portfolio of energy generation and efficiency programs ScienceA National Resource for Industry Manufacturing Demonstration Facility #12;As the nation's premier

  7. MANUFACTURING & SERVICE OPERATIONS MANAGEMENT

    E-Print Network [OSTI]

    Chiang, Wei-yu Kevin

    an upstream firm, as a result of charging a wholesale price above the marginal cost, induces its intermediary Dynamics and Channel Efficiency in Durable Product Pricing and Distribution Wei-yu Kevin Chiang College the single-period vertical price interaction in a manufacturer­retailer dyad to a multi- period setting

  8. FLOWSHEET FOR ALUMINUM REMOVAL FROM SLUDGE BATCH 6

    SciTech Connect (OSTI)

    Pike, J; Jeffrey Gillam, J

    2008-12-17

    Samples of Tank 12 sludge slurry show a substantially larger fraction of aluminum than originally identified in sludge batch planning. The Liquid Waste Organization (LWO) plans to formulate Sludge Batch 6 (SB6) with about one half of the sludge slurry in Tank 12 and one half of the sludge slurry in Tank 4. LWO identified aluminum dissolution as a method to mitigate the effect of having about 50% more solids in High Level Waste (HLW) sludge than previously planned. Previous aluminum dissolution performed in a HLW tank in 1982 was performed at approximately 85 C for 5 days and dissolved nearly 80% of the aluminum in the sludge slurry. In 2008, LWO successfully dissolved 64% of the aluminum at approximately 60 C in 46 days with minimal tank modifications and using only slurry pumps as a heat source. This report establishes the technical basis and flowsheet for performing an aluminum removal process in Tank 51 for SB6 that incorporates the lessons learned from previous aluminum dissolution evolutions. For SB6, aluminum dissolution process temperature will be held at a minimum of 65 C for at least 24 days, but as long as practical or until as much as 80% of the aluminum is dissolved. As planned, an aluminum removal process can reduce the aluminum in SB6 from about 84,500 kg to as little as 17,900 kg with a corresponding reduction of total insoluble solids in the batch from 246,000 kg to 131,000 kg. The extent of the reduction may be limited by the time available to maintain Tank 51 at dissolution temperature. The range of dissolution in four weeks based on the known variability in dissolution kinetics can range from 44 to more than 80%. At 44% of the aluminum dissolved, the mass reduction is approximately 1/2 of the mass noted above, i.e., 33,300 kg of aluminum instead of 66,600 kg. Planning to reach 80% of the aluminum dissolved should allow a maximum of 81 days for dissolution and reduce the allowance if test data shows faster kinetics. 47,800 kg of the dissolved aluminum will be stored in Tank 8 and 21,000 kg will be stored in saltcake via evaporation. Up to 77% of the total aluminum planned for SB6 may be removed via aluminum dissolution. Storage of the aluminum-laden supernate in Tank 8 will require routine evaluation of the free hydroxide concentration in order to maintain aluminum in solution. Periodic evaluation will be established on concurrent frequency with corrosion program samples as previously established for aluminum-laden supernate from SB5 that is stored in Tank 11.

  9. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  10. Process of electrolysis and fractional crystallization for aluminum purification

    DOE Patents [OSTI]

    Dawless, R.K.; Bowman, K.A.; Mazgaj, R.M.; Cochran, C.N.

    1983-10-25

    A method is described for purifying aluminum that contains impurities, the method including the step of introducing such aluminum containing impurities to a charging and melting chamber located in an electrolytic cell of the type having a porous diaphragm permeable by the electrolyte of the cell and impermeable to molten aluminum. The method includes further the steps of supplying impure aluminum from the chamber to the anode area of the cell and electrolytically transferring aluminum from the anode area to the cathode through the diaphragm while leaving impurities in the anode area, thereby purifying the aluminum introduced into the chamber. The method includes the further steps of collecting the purified aluminum at the cathode, and lowering the level of impurities concentrated in the anode area by subjecting molten aluminum and impurities in said chamber to a fractional crystallization treatment wherein eutectic-type impurities crystallize and precipitate out of the aluminum. The eutectic impurities that have crystallized are physically removed from the chamber. The aluminum in the chamber is now suited for further purification as provided in the above step of electrolytically transferring aluminum through the diaphragm. 2 figs.

  11. Production of sodium-22 from proton irradiated aluminum

    DOE Patents [OSTI]

    Taylor, Wayne A. (Los Alamos, NM); Heaton, Richard C. (Los Alamos, NM); Jamriska, David J. (Los Alamos, NM)

    1996-01-01

    A process for selective separation of sodium-22 from a proton irradiated minum target including dissolving a proton irradiated aluminum target in hydrochloric acid to form a first solution including aluminum ions and sodium ions, separating a portion of the aluminum ions from the first solution by crystallization of an aluminum salt, contacting the remaining first solution with an anion exchange resin whereby ions selected from the group consisting of iron and copper are selectively absorbed by the anion exchange resin while aluminum ions and sodium ions remain in solution, contacting the solution with an cation exchange resin whereby aluminum ions and sodium ions are adsorbed by the cation exchange resin, and, contacting the cation exchange resin with an acid solution capable of selectively separating the adsorbed sodium ions from the cation exchange resin while aluminum ions remain adsorbed on the cation exchange resin is disclosed.

  12. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect (OSTI)

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  13. Generalized Input/Output Equations and Nonlinear Realizability

    E-Print Network [OSTI]

    Wang, Yuan

    operator satisfies a possibly high-order differential input/output equation, then it is locally realizable-9108250 and DMS-9403924 Keywords: Generating series, local realization of input/output operators, input/outputGeneralized Input/Output Equations and Nonlinear Realizability Yuan Wang Mathematics Department

  14. MHTool User's Guide - Software for Manufactured Housing Structural Design

    SciTech Connect (OSTI)

    W. D. Richins

    2005-07-01

    Since the late 1990s, the Department of Energy's Idaho National Laboratory (INL) has worked with the US Department of Housing and Urban Development (HUD), the Manufactured Housing Institute (MHI), the National Institute of Standards and Technology (NIST), the National Science Foundation (NSF), and an industry committee to measure the response of manufactured housing to both artificial and natural wind loads and to develop a computational desktop tool to optimize the structural performance of manufactured housing to HUD Code loads. MHTool is the result of an 8-year intensive testing and verification effort using single and double section homes. MHTool is the first fully integrated structural analysis software package specifically designed for manufactured housing. To use MHTool, industry design engineers will enter information (geometries, materials, connection types, etc.) describing the structure of a manufactured home, creating a base model. Windows, doors, and interior walls can be added to the initial design. Engineers will input the loads required by the HUD Code (wind, snow loads, interior live loads, etc.) and run an embedded finite element solver to find walls or connections where stresses are either excessive or very low. The designer could, for example, substitute a less expensive and easier to install connection in areas with very low stress, then re-run the analysis for verification. If forces and stresses are still within HUD Code requirements, construction costs would be saved without sacrificing quality. Manufacturers can easily change geometries or component properties to optimize designs of various floor plans then submit MHTool input and output in place of calculations for DAPIA review. No change in the regulatory process is anticipated. MHTool, while not yet complete, is now ready for demonstration. The pre-BETA version (Build-16) was displayed at the 2005 National Congress & Expo for Manufactured & Modular Housing. Additional base models and an extensive material library need to be developed. Output displays and listings will need to be expanded and model checking capability added. When completed, MHTool will ultimately lead to new manufactured housing designs that meet or exceed the HUD Code for quality, durability, and safety while reducing labor and materials. This will reduce cost and increase home ownership for the traditional manufactured housing market of first time or low-income buyers. MHTool uses the freeware solver Felt modified specifically for manufactured housing by researchers at Washington State University and INL. Input data, material properties, and results verification are based on full scale testing conducted by INL and others. See Section 7 for a collection of references.

  15. Design for manufacturability Design verification

    E-Print Network [OSTI]

    Patel, Chintan

    ITRS Design #12;Design · Design for manufacturability · Design verification #12;Design for Manufacturability · Architecture challenges · Logic and circuit challenges · Layout and physical design challenges · Expected to be the source of multiple DFM challenges · Invest in variability reduction or design

  16. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  17. Embedding Sustainability into Manufacturing Organizations 

    E-Print Network [OSTI]

    Tutterow, V.

    2014-01-01

    will be reviewed, also. This paper has an emphasis on smaller manufacturers, and will discuss how large manufacturers can engage the smaller companies within their global supply chains in both energy management and sustainability....

  18. Axiomatic Deisgn of Manufacturing Systems

    E-Print Network [OSTI]

    Cochran, David

    This paper introduces the use of axiomatic design in the design of manufacturing systems. The two primary functional requirements of any manufacturing system are developed. These functional requirements are then used to ...

  19. UFO - The Universal FeynRules Output

    E-Print Network [OSTI]

    Céline Degrande; Claude Duhr; Benjamin Fuks; David Grellscheid; Olivier Mattelaer; Thomas Reiter

    2012-07-31

    We present a new model format for automatized matrix-element generators, the so- called Universal FeynRules Output (UFO). The format is universal in the sense that it features compatibility with more than one single generator and is designed to be flexible, modular and agnostic of any assumption such as the number of particles or the color and Lorentz structures appearing in the interaction vertices. Unlike other model formats where text files need to be parsed, the information on the model is encoded into a Python module that can easily be linked to other computer codes. We then describe an interface for the Mathematica package FeynRules that allows for an automatic output of models in the UFO format.

  20. UFO - The Universal FeynRules Output

    E-Print Network [OSTI]

    Degrande, Céline; Fuks, Benjamin; Grellscheid, David; Mattelaer, Olivier; Reiter, Thomas

    2011-01-01

    We present a new model format for automatized matrix-element generators, the so- called Universal FeynRules Output (UFO). The format is universal in the sense that it features compatibility with more than one single generator and is designed to be flexible, modular and agnostic of any assumption such as the number of particles or the color and Lorentz structures appearing in the interaction vertices. Unlike other model formats where text files need to be parsed, the information on the model is encoded into a Python module that can easily be linked to other computer codes. We then describe an interface for the Mathematica package FeynRules that allows for an automatic output of models in the UFO format.

  1. Multiple-Input Multiple-Output (MIMO) Linear Systems Extreme Inputs/Outputs

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Smallwood, David O.

    2007-01-01

    A linear structure is excited at multiple points with a stationary normal random process. The response of the structure is measured at multiple outputs. If the autospectral densities of the inputs are specified, the phase relationships between the inputs are derived that will minimize or maximize the trace of the autospectral density matrix of the outputs. If the autospectral densities of the outputs are specified, the phase relationships between the outputs that will minimize or maximize the trace of the input autospectral density matrix are derived. It is shown that other phase relationships and ordinary coherence less than one willmore »result in a trace intermediate between these extremes. Least favorable response and some classes of critical response are special cases of the development. It is shown that the derivation for stationary random waveforms can also be applied to nonstationary random, transients, and deterministic waveforms.« less

  2. Design and Manufacture of a Laparoscopic Telesurgical and Telementoring Robot Manipulator

    E-Print Network [OSTI]

    Prince, Stephen William

    2012-01-01

    Manufacture Case Studies . . . . . . .Engineering & Manufacture Design . . . . . . . . . . .6 Manufacture of the

  3. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing:...

  4. Output Feedback Stabilization of Linear PDEs with Finite Dimensional Input-Output Maps and Kelvin-Voigt Damping

    E-Print Network [OSTI]

    Chung, Soon-Jo

    Output Feedback Stabilization of Linear PDEs with Finite Dimensional Input-Output Maps and Kelvin with respect to x. The finite dimensional input-output (FDIO) map makes it tempting to design an output of Technology Bombay, Mumbai, India. Member, IEEE. paranjape@aero.iitb.ac.in. Soon-Jo Chung

  5. Manufacturing Research and Development | Department of Energy

    Office of Environmental Management (EM)

    Manufacturing Research and Development Manufacturing Research and Development The Fuel Cell Technologies Office's manufacturing research and development (R&D) activity improves...

  6. Smart Manufacturing Innovation Institute: Overview, Goals and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Manufacturing Innovation Institute: Overview, Goals and Activities AMO Industry Day February 25, 2015 Isaac Chan Advanced Manufacturing Office www.manufacturing.energy.gov 2...

  7. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry...

  8. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01

    Sustainability of additive manufacturing: measuring theCommittee F42 on Additive Manufacturing Technologies," TheASTM Committee F42 on Additive Manufacturing Technologies. -

  9. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  10. Additive manufacturing capabilities expanding | ornl.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive manufacturing capabilities expanding January 01, 2013 Large-scale polymer additive manufacturing equipment located at the Manufacturing Demonstration Facility. Additive...

  11. Tennessee's Manufacturing Sector Before and After the

    E-Print Network [OSTI]

    Grissino-Mayer, Henri D.

    Tennessee's Manufacturing Sector Before and After the Great Recession Prepared by Matthew N. Murray....................................................................................................................................... 1 Manufacturing in the Post Great Recession Era............................................................................... 2 Manufacturing Employment Trends

  12. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01

    optimisation in manufacturing," International Journal ofEnergy Requirements for Manufacturing Processes," in 13thenergy consumption of manufacturing processes: a case of

  13. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Environmentally benign manufacturing: Trends in Europe,USA” Trans. ASME, J. Manufacturing Science and Engineering,and Computer Integrated Manufacturing, 15, pp. 257-270.

  14. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    International Chemnitz Manufacturing Colloquium Prof. R.mittels Sustainable Manufacturing - Greening Processes,Annals - Dornfeld, D. A and its Manufacturing University of

  15. Precision Manufacturing Process Monitoring with Acoustic Emission

    E-Print Network [OSTI]

    Lee, D. E.; Hwang, I.; Valente, C. M. O.; Oliviera, J. F.G.; Dornfeld, D. A.

    2006-01-01

    feedback in a fully automated manufacturing environment. 8.Conclusions As current manufacturing trends aim for smallerfor open architecture manufacturing of precision machining

  16. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    reduction technology in manufacturing – A selective reviewD. , Sustainable Manufacturing – Greening Processes, SystemsStrategies for Green Manufacturing, Proceedings of the 4th

  17. Appropriate use of Green Manufacturing Frameworks

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2010-01-01

    Wedges for Implementing Green Manufacturing,” Trans.North American Manufacturing Research Institute, vol. 35,A. (2008), “Metrics for Manufacturing Sustainability,” Proc.

  18. Precision Manufacturing Process Monitoring With Acoustic Emission

    E-Print Network [OSTI]

    Lee, D.E.; Huang, Inkil; Valente, Carlos M. O.; Oliveira, J. F.; Dornfeld, David

    2006-01-01

    feedback in a fully automated manufacturing environment. 8.Conclusions As current manufacturing trends aim for smallerfor open architecture manufacturing of precision machining

  19. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Environmentally benign manufacturing: Trends in Europe,USA” Trans. ASME, J. Manufacturing Science and Engineering,Design and Inverse Manufacturing, Tokyo, Japan. Krishnan,

  20. Leveraging Manufacturing for a Sustainable Future

    E-Print Network [OSTI]

    Dornfeld, David

    2011-01-01

    for Implementing Green Manufacturing”, NAMRI Trans. , 35,issue is whether or not manufacturing can rightfully claimreal products through manufacturing. So, for sure, the role

  1. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    reduction technology in manufacturing – A selective reviewContribution of Labor to Manufacturing Energy Use,” Proc. ofResearch in Sustainable Manufacturing,” Proc. of the ASME

  2. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  3. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  4. Aluminum-doped Zinc Oxide Nanoink

    Energy Innovation Portal (Marketing Summaries) [EERE]

    2014-08-15

    Scientists at Berkeley Lab have developed a method for fabricating conductive aluminum-doped zinc oxide (AZO) nanocrystals that provide a lower cost, less toxic, earth-abundant alternative to the widely used transparent conductive oxide (TCO) indium tin oxide while offering comparable optical and electronic properties. TCOs are used in devices such as flat screen displays, photovoltaic cells, photochromic windows, chemical sensors, and biosensors....

  5. Degassing of Aluminum Alloys Using Ultrasonic Vibration

    SciTech Connect (OSTI)

    Meek, T. T.; Han, Q.; Xu, H.

    2006-06-01

    The research was intended to lead to a better fundamental understanding of the effect of ultrasonic energy on the degassing of liquid metals and to develop practical approaches for the ultrasonic degassing of alloys. The goals of the project described here were to evaluate core principles, establish a quantitative basis for the ultrasonic degassing of aluminum alloy melts, and demonstrate the application of ultrsaonic processing during ingot casting and foundry shape casting.

  6. Experimental superplastic characterization of advanced aluminum alloys 

    E-Print Network [OSTI]

    Kopp, Christopher Carl

    1991-01-01

    categories. The first category is experimental SPF testing procedures at a constant crosshead velocity without an applied hydrostatic pressure, where SPF test data does not accurately measure the superplastic . properties of the alloy under study... recrystallization and cavitation in the alloy. This research involves the design and development of a test system to characterize the SPF properties of advanced aluminum alloys. The system in this study is constructed around an Instron testing machine, high...

  7. On the dissolution of iridium by aluminum.

    SciTech Connect (OSTI)

    Hewson, John C.

    2009-08-01

    The potential for liquid aluminum to dissolve an iridium solid is examined. Substantial uncertainties exist in material properties, and the available data for the iridium solubility and iridium diffusivity are discussed. The dissolution rate is expressed in terms of the regression velocity of the solid iridium when exposed to the solvent (aluminum). The temperature has the strongest influence in the dissolution rate. This dependence comes primarily from the solubility of iridium in aluminum and secondarily from the temperature dependence of the diffusion coefficient. This dissolution mass flux is geometry dependent and results are provided for simplified geometries at constant temperatures. For situations where there is negligible convective flow, simple time-dependent diffusion solutions are provided. Correlations for mass transfer are also given for natural convection and forced convection. These estimates suggest that dissolution of iridium can be significant for temperatures well below the melting temperature of iridium, but the uncertainties in actual rates are large because of uncertainties in the physical parameters and in the details of the relevant geometries.

  8. Seminar Title: Additive Manufacturing Advanced Manufacturing of Polymer and Composite Components

    E-Print Network [OSTI]

    Wisconsin at Madison, University of

    Seminar Title: Additive Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Additive manufacturing technologies Functionally Integrated Composite Structures, Augsburg, Germany ME Faculty Candidate Abstract: Additive

  9. This Material Copyrighted By Its Respective Manufacturer This Material Copyrighted By Its Respective Manufacturer

    E-Print Network [OSTI]

    Lanterman, Aaron

    This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12

  10. Faculty Position in Mechanical Engineering Additive Manufacturing

    E-Print Network [OSTI]

    Faculty Position in Mechanical Engineering Additive Manufacturing University of Kansas of additive manufacturing. Exceptional candidates with outstanding qualifications could be considered using additive manufacturing in applications such as, but not limited to the net shape manufacture of

  11. Posted 10/18/11 MANUFACTURING ENGINEER

    E-Print Network [OSTI]

    Heller, Barbara

    manufacturing processes in our Metal Fabrication and Assembly departments. Additional responsibilities includePosted 10/18/11 MANUFACTURING ENGINEER Kenall Manufacturing Gurnee, IL Kenall, a leading manufacturer of advanced lighting solutions for specialized environments, has exceptional opportunities

  12. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Smart Manufacturing Achieving Transformational Energy Productivity Gains Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy...

  13. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Environmental Management (EM)

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures...

  14. Clean Energy Manufacturing Innovation Institute for Composite...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composite Materials And Structures Webinar Clean Energy Manufacturing Innovation Institute for Composite Materials And...

  15. Manufacturing Energy and Carbon Footprint References | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    References Manufacturing Energy and Carbon Footprint References footprintreferences.pdf More Documents & Publications 2010 Manufacturing Energy and Carbon Footprints: References...

  16. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel...

  17. Performance, Market and Manufacturing Constraints relevant to...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Market and Manufacturing Constraints relevant to the Industrialization of Thermoelectric Devices Performance, Market and Manufacturing Constraints relevant to the...

  18. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Broader source: Energy.gov (indexed) [DOE]

    Lightweighting Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing...

  19. CIMplementation™: Evaluating Manufacturing Automation 

    E-Print Network [OSTI]

    Krakauer, J.

    1985-01-01

    into two parts. CAM hardware inciudes machine tools with programmable controllers and on -board feedback devi ces for qua 1ity con~ ro 1 of cutting tools and workpieces. Automatrd assembly machines, despite their high degree of speci ali zed app 1i... the machines running. Manufacturing managers should examine their operation and their specific competences before apP 3 0aching CIM CIM is not for every one. (Gold and Gerwin a recommend guidelines for determining the degree of fit between CIM ;", and a...

  20. Aluminum Footprint, October 2012 (MECS 2006)

    SciTech Connect (OSTI)

    2012-10-17

    Manufacturing energy and carbon footprints map energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released as a result of manufacturing energy use. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high- level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The principle energy use data source is the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), for consumption in the year 2006, when the survey was last completed.

  1. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  2. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOE Patents [OSTI]

    Mayer, Anton (Los Alamos, NM)

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  3. Fracture of welded aluminum thin-walled structures

    E-Print Network [OSTI]

    Zheng, Li, Ph. D. Massachusetts Institute of Technology

    2006-01-01

    A comprehensive methodology was developed in the thesis for damage prediction of welded aluminum thin-walled structures, which includes material modeling, calibration, numerical simulation and experimental verification. ...

  4. Energy and Environmental Profile of the Aluminum Industry

    SciTech Connect (OSTI)

    Margolis, Nancy

    1997-07-01

    This detailed report (PDF 2.5 MB) benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the aluminum industry.

  5. Aluminum-stabilized Nb/sub 3/Sn superconductor

    DOE Patents [OSTI]

    Scanlan, R.M.

    1984-02-10

    This patent discloses an aluminum-stabilized Nb/sub 3/Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb/sub 3/Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials.

  6. Aluminum-detoxifying compounds in roots of Eucalyptus camaldulensis

    E-Print Network [OSTI]

    Tahara, Ko; Hashida, Koh; Ohara, Seiji; Kojima, Katsumi; Shinohara, Kenji

    2009-01-01

    tips of Melaleuca and Eucalyptus species. J For Res. 2005;in aluminum resistance of Eucalyptus camaldulensis andplants (Kochian et al. 2004). Eucalyptus camaldulensis is a

  7. Five Ways Aluminum Foil Is Advancing Science | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    SLAC National Accelerator Laboratory uses massive quantities of aluminum foil to perform "bake out" of their equipment. In a typical bake out, the equipment is blanketed in foil,...

  8. Joining of parts via magnetic heating of metal aluminum powders

    SciTech Connect (OSTI)

    Baker, Ian

    2013-05-21

    A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.

  9. Aluminum-stabilized Nb[sub 3]Sn superconductor

    DOE Patents [OSTI]

    Scanlan, R.M.

    1988-05-10

    Disclosed are an aluminum-stabilized Nb[sub 3]Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb[sub 3]Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials. 4 figs.

  10. High Waste Loading Glass Formulations for Hanford High-Aluminum...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    mixtures of aluminum (Al), chromium (Cr), bismuth (Bi), iron (Fe), phosphorous (P), zirconium (Zr), and sulfur (S) compounds as waste-limiting components. Glass compositions for...

  11. Microsoft PowerPoint - Aluminum Concentrations in Storm Water...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    guarantee its technical correctness. Title: Solid and Dissolved Phase Aluminum in Storm Water Runoff on the Pajarito Plateau, Poster, Individual Permit for Storm Water, NPDES...

  12. MATHEMATICAL MODELING OF THE LITHIUM-ALUMINUM, IRON SULFIDE BATTERY

    E-Print Network [OSTI]

    Pollard, Richard

    2012-01-01

    and J. Newman, Proc. Syrup. Battery Design and Optimization,123, 1364 (1976). Symp, Battery Design and Optimization, S.~ALUMINUM, IRON SULFIDE BATTERY Contents ACKNOWLEDGEMENTS

  13. Chemical Name Product Details (preferably from manufacturer or current supplier) acetone (Any general-purpose laboratory supplier. e.g., Fisher Scientific, VWR)

    E-Print Network [OSTI]

    Su, Xiao

    Chemical Name Product Details (preferably from manufacturer or current supplier) acetone (Any general-purpose laboratory supplier. e.g., Fisher Scientific, VWR) "Aluminum Etch" http://kmgchemicals.com_Bottle.pdf hydrofluoric acid (HF), dilute 50:1 (Any general-purpose laboratory supplier. e.g., Fisher Scientific, VWR

  14. Bandwidth Guaranteed Multicast Scheduling for Virtual Output Queued Packet Switches

    E-Print Network [OSTI]

    Pan, Deng

    Bandwidth Guaranteed Multicast Scheduling for Virtual Output Queued Packet Switches Deng Pan Dept in Internet multimedia applications. Although several multicast scheduling schemes for packet switches have output queued (VOQ) switches. We propose the Credit based Multicast Fair scheduling (CMF) algorithm

  15. Optimization of EUV laser and discharge devices for high-volume manufacturing

    E-Print Network [OSTI]

    Harilal, S. S.

    Optimization of EUV laser and discharge devices for high-volume manufacturing A. Hassanein* , V for improving source brightness is to simulate the source environment in order to optimize the EUV output necessitate investigation and optimization not only of power sources but also plasma irradiation parameters

  16. Lithium aluminum/iron sulfide battery having lithium aluminum and silicon as negative electrode

    DOE Patents [OSTI]

    Gilbert, Marian (Flossmoor, IL); Kaun, Thomas D. (New Lenox, IL)

    1984-01-01

    A method of making a negative electrode, the electrode made thereby and a secondary electrochemical cell using the electrode. Silicon powder is mixed with powdered electroactive material, such as the lithium-aluminum eutectic, to provide an improved electrode and cell.

  17. Nanotube Fabrication byNanotube Fabrication by Anodic Aluminum Oxide,Anodic Aluminum Oxide,

    E-Print Network [OSTI]

    Rubloff, Gary W.

    Self--Aligned Processing,Aligned Processing, and Atomic Layerand Atomic Layerand Atomic Layerand Atomic Layer Deposition synthesis by atomic layer deposition (ALD) Significance Realizing nanotechnology benefits requires new combined anodic aluminum oxide (AAO) nanostructures with atomic layer deposition (ALD) to fabricate

  18. Pollution prevention assessment for a manufacturer of food service equipment

    SciTech Connect (OSTI)

    Edwards, H.W.; Kostrzewa, M.F.; Looby, G.P.

    1995-09-01

    The US Environmental Protection Agency (EPA) has funded a pilot project to assist small and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. In an effort to assist these manufacturers Waste Minimization Assessment Centers (WMACs) were established at selected universities and procedures were adapted from the EPA Waste Minimization Opportunity Assessment Manual. The WMAC team at Colorado State University performed an assessment at a plant that manufacturers commercial food service equipment. Raw materials used by the plant include stainless steel, mild steel, aluminum, and copper and brass. Operations performing in the plant include cutting, forming, bending, welding, polishing, painting, and assembly The team`s report, detailing findings and recommendations, indicated that paint-related wastes (organic solvents) are generated in large quantities and that significant cost savings could be achieved by retrofitting the water curtain paint spray booth to operate as a dry filter paint booth. Toluene could be replaced by a less toxic solvent. This Research Brief was developed by the principal investigators and EPA`s National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title available from University City Science Center.

  19. Economic and environmental evaluation of end-of-life aerospace aluminum options using optimization methods

    E-Print Network [OSTI]

    Chen, Emily, S.B. Massachusetts Institute of Technology

    2008-01-01

    The benefits of recycling have long been understood and the conspicuous energy savings of secondary aluminum production have caused aluminum recycling to increase. Obsolete aircraft are a valuable source of aluminum scrap ...

  20. MECHANICAL TEST RESULTS ON DIPOLE MODEL C-l 25 mm ALUMINUM COLLARS

    E-Print Network [OSTI]

    Peters, C.

    2010-01-01

    RESULTS ON DIPOLE MODEL C-1 25 mm ALUMINUM COLLARS C. PetersRESULTS ON DIPOLE MODEL C-I 25 mm ALUMINUM COLLARS· CraigON DIPOLE MODEL C-I 25 mm ALUMINUM COLLARS Craig Peters

  1. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  2. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management ChallengesManufacturing R&D The Manufacturing

  3. Aluminum Footprint, December 2010 (MECS 2006)

    SciTech Connect (OSTI)

    none,

    2010-06-01

    Manufacturing energy and carbon footprints map fuel energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing industry sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released due to the combustion of fuel. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high-level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The energy data is primarily provided by the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), and therefore reflects consumption in the year 2006, when the survey was last completed.

  4. Manufacturing Spotlight: Boosting American Competitiveness

    Office of Energy Efficiency and Renewable Energy (EERE)

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  5. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  6. Manufacturing Demonstration Facility Technology Collaborations...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Demonstration Facility (MDF) to assess applicability and of new energy efficient manufacturing technologies. This opportunity will provide selected participants access to ORNL's...

  7. Manufacturing Demonstration Facility Workshop Videos

    Broader source: Energy.gov [DOE]

    Session recordings from the Manufacturing Demonstration Facility Workshop held in Chicago, Illinois, on March 12, 2012, and simultaneously broadcast as a webinar.

  8. Commissioning of output factors for uniform scanning proton beams

    SciTech Connect (OSTI)

    Zheng Yuanshui; Ramirez, Eric; Mascia, Anthony; Ding Xiaoning; Okoth, Benny; Zeidan, Omar; Hsi Wen; Harris, Ben; Schreuder, Andries N.; Keole, Sameer [ProCure Proton Therapy Center, 5901 West Memorial Road, Oklahoma City, Oklahoma 73142 (United States); ProCure Treatment Centers, 420 North Walnut Street, Bloomington, Indiana 47404 (United States); ProCure Proton Therapy Center, 5901 West Memorial Road, Oklahoma City, Oklahoma 73142 (United States)

    2011-04-15

    Purpose: Current commercial treatment planning systems are not able to accurately predict output factors and calculate monitor units for proton fields. Patient-specific field output factors are thus determined by either measurements or empirical modeling based on commissioning data. The objective of this study is to commission output factors for uniform scanning beams utilized at the ProCure proton therapy centers. Methods: Using water phantoms and a plane parallel ionization chamber, the authors first measured output factors with a fixed 10 cm diameter aperture as a function of proton range and modulation width for clinically available proton beams with ranges between 4 and 31.5 cm and modulation widths between 2 and 15 cm. The authors then measured the output factor as a function of collimated field size at various calibration depths for proton beams of various ranges and modulation widths. The authors further examined the dependence of the output factor on the scanning area (i.e., uncollimated proton field), snout position, and phantom material. An empirical model was developed to calculate the output factor for patient-specific fields and the model-predicted output factors were compared to measurements. Results: The output factor increased with proton range and field size, and decreased with modulation width. The scanning area and snout position have a small but non-negligible effect on the output factors. The predicted output factors based on the empirical modeling agreed within 2% of measurements for all prostate treatment fields and within 3% for 98.5% of all treatment fields. Conclusions: Comprehensive measurements at a large subset of available beam conditions are needed to commission output factors for proton therapy beams. The empirical modeling agrees well with the measured output factor data. This investigation indicates that it is possible to accurately predict output factors and thus eliminate or reduce time-consuming patient-specific output measurements for proton treatments.

  9. MATHEMATICAL MODELING OF THE LITHIUM-ALUMINUM, IRON SULFIDE BATTERY. I. GALVONOSTATIC DISCHARGE BEHAVIOR

    E-Print Network [OSTI]

    Pollard, Richard

    2012-01-01

    composition profiles in lithium/sulfur battery analogues hasTHE LITHIUM-ALUMINUM, IRON SULFIDE BATTERY. I. GALVONOSTATICthe Lithium-Aluminum, Iron Sulfide Battery I. Galvanostatic

  10. Surface Preparation of Gallium Nitride for Atomic Layer Deposition of Aluminum Oxide /

    E-Print Network [OSTI]

    Kerr, Amanda J.

    2014-01-01

    Nitride for Atomic Layer Deposition of Aluminum Oxide AForce Microscopy Atomic Layer Deposition Capacitance-VoltageSurfaces for Atomic Layer Deposition of Aluminum Oxide” x

  11. Method of forming aluminum oxynitride material and bodies formed by such methods

    DOE Patents [OSTI]

    Bakas, Michael P. (Ammon, ID) [Ammon, ID; Lillo, Thomas M. (Idaho Falls, ID) [Idaho Falls, ID; Chu, Henry S. (Idaho Falls, ID) [Idaho Falls, ID

    2010-11-16

    Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.

  12. Characteristics of Aluminum Biosorption by Sargassum fluitans Biomass

    E-Print Network [OSTI]

    Volesky, Bohumil

    Characteristics of Aluminum Biosorption by Sargassum fluitans Biomass Hak Sung Lee1, * and Bohumil3A 2B2, Canada Abstract: Biomass of nonliving brown seaweed Sargassum fluitans pretreated.5. There are indications that the biomass hydroxyl groups were involved in sequestering the aluminum in the form

  13. Cost and Energy Consumption Optimization of Product Manufacture in a Flexible Manufacturing System

    E-Print Network [OSTI]

    Diaz, Nancy; Dornfeld, David

    2012-01-01

    Planning: The Design/Manufacture Interface, Butterworth-Optimization of Product Manufacture in a Flexibleplanning stage for product manufacture, i.e. machine tool

  14. Variability assessment and mitigation in advanced VLSI manufacturing through design-manufacturing co-optimization

    E-Print Network [OSTI]

    Jeong, Kwangok

    2011-01-01

    Design-Manufacturing Co-Optimization . . . . . . .Design-Aware Manufacturing Process Optimization . . 5.15.1.4 Overall Manufacturing Cost Comparison Chapter 5 vi

  15. Superconducting structure with layers of niobium nitride and aluminum nitride

    DOE Patents [OSTI]

    Murduck, J.M.; Lepetre, Y.J.; Schuller, I.K.; Ketterson, J.B.

    1989-07-04

    A superconducting structure is formed by depositing alternate layers of aluminum nitride and niobium nitride on a substrate. Deposition methods include dc magnetron reactive sputtering, rf magnetron reactive sputtering, thin-film diffusion, chemical vapor deposition, and ion-beam deposition. Structures have been built with layers of niobium nitride and aluminum nitride having thicknesses in a range of 20 to 350 Angstroms. Best results have been achieved with films of niobium nitride deposited to a thickness of approximately 70 Angstroms and aluminum nitride deposited to a thickness of approximately 20 Angstroms. Such films of niobium nitride separated by a single layer of aluminum nitride are useful in forming Josephson junctions. Structures of 30 or more alternating layers of niobium nitride and aluminum nitride are useful when deposited on fixed substrates or flexible strips to form bulk superconductors for carrying electric current. They are also adaptable as voltage-controlled microwave energy sources. 8 figs.

  16. Superconducting structure with layers of niobium nitride and aluminum nitride

    DOE Patents [OSTI]

    Murduck, James M. (Lisle, IL); Lepetre, Yves J. (Lauris, FR); Schuller, Ivan K. (Woodridge, IL); Ketterson, John B. (Evanston, IL)

    1989-01-01

    A superconducting structure is formed by depositing alternate layers of aluminum nitride and niobium nitride on a substrate. Deposition methods include dc magnetron reactive sputtering, rf magnetron reactive sputtering, thin-film diffusion, chemical vapor deposition, and ion-beam deposition. Structures have been built with layers of niobium nitride and aluminum nitride having thicknesses in a range of 20 to 350 Angstroms. Best results have been achieved with films of niobium nitride deposited to a thickness of approximately 70 Angstroms and aluminum nitride deposited to a thickness of approximately 20 Angstroms. Such films of niobium nitride separated by a single layer of aluminum nitride are useful in forming Josephson junctions. Structures of 30 or more alternating layers of niobium nitride and aluminum nitride are useful when deposited on fixed substrates or flexible strips to form bulk superconductors for carrying electric current. They are also adaptable as voltage-controlled microwave energy sources.

  17. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    SciTech Connect (OSTI)

    Kim, H. H. [Department of Mechanical and Precision Engineering, Pusan National University, Busan 609-735 (Korea, Republic of); Kang, C. G. [School of Mechanical Engineering, Pusan National University, Busan 609-735 (Korea, Republic of)

    2010-06-15

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  18. Hollings Manufacturing Extension Partnership: A Commercialization Collaborator

    E-Print Network [OSTI]

    bottom-line efficiencies through the employment of lean manufacturing techniques and other productivityHollings Manufacturing Extension Partnership: A Commercialization Collaborator MEP · MANUFACTURING Manufacturing Extension Partnership (MEP) works with small and mid-sized U.S. manufacturers to help them create

  19. Out of Bounds Additive Manufacturing Christopher

    E-Print Network [OSTI]

    Pennycook, Steve

    #12;Out of Bounds Additive Manufacturing Christopher Holshouser, Clint Newell, and Sid Palas, Tenn. The Big Area Additive Manufacturing system has the potential to manufacture parts completely) are working on an additive manufacturing (AM) system (Big Area Additive Manufacturing, or BAAM) capable

  20. Simulating Quantum Circuits with Sparse Output Distributions

    E-Print Network [OSTI]

    Martin Schwarz; Maarten Van den Nest

    2013-10-24

    We show that several quantum circuit families can be simulated efficiently classically if it is promised that their output distribution is approximately sparse i.e. the distribution is close to one where only a polynomially small, a priori unknown subset of the measurement probabilities are nonzero. Classical simulations are thereby obtained for quantum circuits which---without the additional sparsity promise---are considered hard to simulate. Our results apply in particular to a family of Fourier sampling circuits (which have structural similarities to Shor's factoring algorithm) but also to several other circuit families, such as IQP circuits. Our results provide examples of quantum circuits that cannot achieve exponential speed-ups due to the presence of too much destructive interference i.e. too many cancelations of amplitudes. The crux of our classical simulation is an efficient algorithm for approximating the significant Fourier coefficients of a class of states called computationally tractable states. The latter result may have applications beyond the scope of this work. In the proof we employ and extend sparse approximation techniques, in particular the Kushilevitz-Mansour algorithm, in combination with probabilistic simulation methods for quantum circuits.

  1. Diode laser welding of aluminum to steel

    SciTech Connect (OSTI)

    Santo, Loredana; Quadrini, Fabrizio; Trovalusci, Federica [University of Rome Tor Vergata, Department of Mechanical Engineering, Via del Politecnico 1, 00133 Rome (Italy)

    2011-05-04

    Laser welding of dissimilar materials was carried out by using a high power diode laser to join aluminum to steel in a butt-joint configuration. During testing, the laser scan rate was changed as well as the laser power: at low values of fluence (i.e. the ratio between laser power and scan rate), poor joining was observed; instead at high values of fluence, an excess in the material melting affected the joint integrity. Between these limiting values, a good aesthetics was obtained; further investigations were carried out by means of tensile tests and SEM analyses. Unfortunately, a brittle behavior was observed for all the joints and a maximum rupture stress about 40 MPa was measured. Apart from the formation of intermeltallic phases, poor mechanical performances also depended on the chosen joining configuration, particularly because of the thickness reduction of the seam in comparison with the base material.

  2. A Three Dimensional System Approach for Environmentally Sustainable Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Zhai, Qiang; Dornfield, David

    2012-01-01

    adapted to various manufacturing systems and technologies. ABusiness Development in Manufacturing SMEs. Proceedings ofand Visions towards Sustainable Manufacturing. CIRP Annals –

  3. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    ability Principles into Manufacturing/Mechanical Engineeringdefine Sustainable Manufacturing? ,” International Trade7: Air Quality in Manufacturing,” Environmentally Conscious

  4. Risk management practices in global manufacturing investment

    E-Print Network [OSTI]

    Kumar, Mukesh

    2010-07-06

    This thesis explores risk management practices in global manufacturing investment. It reflects the growing internationalisation of manufacturing and the increasing complexity and fragmentation of manufacturing systems. Issues of risk management have...

  5. Precision Manufacturing Process Monitoring With Acoustic Emission

    E-Print Network [OSTI]

    Lee, D.E.; Huang, Inkil; Valente, Carlos M. O.; Oliveira, J. F.; Dornfeld, David

    2006-01-01

    of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 9.of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 15. (of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 17. (

  6. Precision Manufacturing Process Monitoring with Acoustic Emission

    E-Print Network [OSTI]

    Lee, D. E.; Hwang, I.; Valente, C. M. O.; Oliviera, J. F.G.; Dornfeld, D. A.

    2006-01-01

    of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 9.of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 15. (of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 17. (

  7. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Broader source: Energy.gov (indexed) [DOE]

    manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David...

  8. Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning (MRP)

    E-Print Network [OSTI]

    Cook, Diane J.

    Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning an ordinary planner into a manufacturing system by showing that the assembly trees used by manufacturers can into a set of matrices used by the manufacturing system. This allows manufacturers to continue to use

  9. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test

  10. CMP Modeling as a part of Design for Manufacturing

    E-Print Network [OSTI]

    Tripathi, Shantanu; Monvoisin, Adrien; Dornfeld, David; Doyle, F M

    2007-01-01

    IEEE Trans. Semiconductor Manufacturing, 232 (2002) [4] J.J.a part of Design for Manufacturing Shantanu Tripathi, Adrienenabling Design for Manufacturing (DfM) and Manufacturing

  11. Process for strengthening aluminum based ceramics and material

    DOE Patents [OSTI]

    Moorhead, Arthur J. (Knoxville, TN); Kim, Hyoun-Ee (Seoul, KR)

    2000-01-01

    A process for strengthening aluminum based ceramics is provided. A gaseous atmosphere consisting essentially of silicon monoxide gas is formed by exposing a source of silicon to an atmosphere consisting essentially of hydrogen and a sufficient amount of water vapor. The aluminum based ceramic is exposed to the gaseous silicon monoxide atmosphere for a period of time and at a temperature sufficient to produce a continuous, stable silicon-containing film on the surface of the aluminum based ceramic that increases the strength of the ceramic.

  12. Compact waveguide power divider with multiple isolated outputs

    DOE Patents [OSTI]

    Moeller, Charles P. (Del Mar, CA)

    1987-01-01

    A waveguide power divider (10) for splitting electromagnetic microwave power and directionally coupling the divided power includes an input waveguide (21) and reduced height output waveguides (23) interconnected by axial slots (22) and matched loads (25) and (26) positioned at the unused ends of input and output guides (21) and (23) respectively. The axial slots are of a length such that the wave in the input waveguide (21) is directionally coupled to the output waveguides (23). The widths of input guide (21) and output guides (23) are equal and the width of axial slots (22) is one half of the width of the input guide (21).

  13. Predicted Radiation Output from Several Kilograms of Plutonium...

    Office of Scientific and Technical Information (OSTI)

    Cycle & Fuel Materials(11); Nuclear Physics & Radiation Physics(73) radiation output, passive signature, plutonium oxide Word Cloud More Like This Full Text File size NAView Full...

  14. Force Modulation System for Vehicle Manufacturing | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    System for Vehicle Manufacturing Force Modulation System for Vehicle Manufacturing Novel Technology Enables Energy-Efficient Production of High-Strength Steel Automotive Parts...

  15. Mechanical and Manufacturing Engineering Mechatronics Engineering Minor

    E-Print Network [OSTI]

    Mechanical and Manufacturing Engineering Mechatronics Engineering Minor Students pursuing a BSc in mechanical or manufacturing engineering have experience and entrepreneurship. Mechatronics is the synergistic combination of mechanical

  16. Energy Intensity Indicators: Manufacturing Energy Intensity

    Broader source: Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the 3-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data include...

  17. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Integration issues in green design and manufacturing."schematic of the green elements of design and manufacturing1. SCHEMATIC OF “GREEN” ELEMENTS OF DESIGN AND PRODUCTION,

  18. Understanding Manufacturing Energy and Carbon Footprints, October...

    Broader source: Energy.gov (indexed) [DOE]

    Documents & Publications Understanding the 2010 Manufacturing Energy and Carbon Footprints U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis Cement (2010 MECS)...

  19. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industries in the Paper Manufacturing subsector make pulp, paper, or converted paper products. The manufacturing of these products is grouped together because they...

  20. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  1. Clean Energy Manufacturing Initiative: Increasing American Competitive...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    partnered with other agencies to launch a pilot Manufacturing Innovation Institute on additive manufacturing in Youngstown, Ohio. Following this pilot, the Energy Department...

  2. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Workshops Additive Manufacturing Workshop Advanced Qualification of Additive Manufacturing Materials Workshop Our goal is to define opportunities and research gaps within...

  3. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  4. Process systems engineering of continuous pharmaceutical manufacturing

    E-Print Network [OSTI]

    Abel, Matthew J

    2010-01-01

    Continuous manufacturing offers a number of operational and financial benefits to pharmaceutical companies. This research examines the critical blending step for continuous pharmaceutical manufacturing and the characteristics ...

  5. National Electrical Manufacturers Association (NEMA) Response...

    Office of Environmental Management (EM)

    Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI National Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI The National Electrical...

  6. Additive Manufacturing Cluster Strategy | ornl.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Cluster Strategy SHARE Additive Manufacturing Cluster Strategy As the nation's premier research laboratory, ORNL is one of the world's most capable resources...

  7. New Sensor Network Technology Increases Manufacturing Efficiency...

    Office of Environmental Management (EM)

    Sensor Network Technology Increases Manufacturing Efficiency New Sensor Network Technology Increases Manufacturing Efficiency April 11, 2013 - 12:00am Addthis EERE supported Eaton...

  8. Natural Fiber Composites: Retting, Preform Manufacture & Molding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Fiber Composites: Retting, Preform Manufacture & Molding Natural Fiber Composites: Retting, Preform Manufacture & Molding 2009 DOE Hydrogen Program and Vehicle Technologies...

  9. Low Temperature PEM Fuel Cell Manufacturing Needs

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    methods. Identify gaps in MEA manufacturing technology: How much better can we do? Note: Cost reductions realized from both material price reduction and manufacturing yield...

  10. Manufacturing Barriers to High Temperature PEM Commercialization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D...

  11. Solid electrolyte material manufacturable by polymer processing...

    Office of Scientific and Technical Information (OSTI)

    Patent: Solid electrolyte material manufacturable by polymer processing methods Citation Details In-Document Search Title: Solid electrolyte material manufacturable by polymer...

  12. Deputy Director, Advanced Manufacturing Office

    Broader source: Energy.gov [DOE]

    This position is located in the Advanced Manufacturing Office (AMO), within the Office of Energy Efficiency and Renewable Energy (EERE). EERE leads the U.S. Department of Energy's efforts to...

  13. Colombian manufacturing industry during the era of the OPEC price shocks

    SciTech Connect (OSTI)

    Mokate, K.M.

    1984-01-01

    In the first part of this research, an examination of the data on output, value-added, employment and energy use of the Colombian manufacturing industry for the OPEC price shock era shows that the behavior predicted by theory does not describe that industry's reactions to the OPEC price increases. The industry's energy utilization rate does not follow a downward trend, but rather fluctuates throughout the 1970s. The analysis of the production responses provides no evidence of a decline in the energy intensive sectors; all of the manufacturing sectors experienced cyclical fluctuation during the 1970s, regardless of their energy intensity levels. There is no evidence of change in the intrasectoral product mixes or in the technical input coefficients. However, the fluctuations in the energy utilization rate of the manufacturing industry coincide with those of the share of the industry's total output which originated in the energy intensive sectors. In short, the Colombian manufacturing industry has been virtually unresponsive to the increased international oil price. Any technological chage or production response to the oil price increases would be likely to induce change in the functional distribution of industrial income. In the second section of this thesis, then, an input-output methodology for the analysis of the components of this change is introduced; its application to the Colombian case reveals little change in the functional distribution during the 1970s.

  14. Next Generation Print-based Manufacturing for Photovoltaics and Solid State Lighting

    SciTech Connect (OSTI)

    Sue A. Carter

    2012-09-07

    For the grand challenge of reducing our energy and carbon footprint, the development of renewable energy and energy efficient technologies offer a potential solution. Energy technologies can reduce our dependence on foreign oil as well as the energy consumed by the petroleum industry, the leading consumer of energy by a U.S. industry sector. Nonetheless, the manufacturing processes utilized to manufacture equipment for alternative energy technologies often involve energy-intensive processes. This undermines some of the advantages to moving to 'green' technologies in the first place. Our answer to the Industrial Technology Program's (ITP) Grand Challenge FOA was to develop a transformational low cost manufacturing process for plastic-based photovoltaics that will lower by over 50% both energy consumption and greenhouse emissions and offer a return-of-investment of over 20%. We demonstrated a Luminescent Solar Concentrator fabricated on a plastic acrylic substrate (i.e. no glass) that increases the power output of the PV cell by 2.2x with a 2% power efficiency as well as an LSC with a 7% power efficiency that increased the power output from the PV cells by 35%. S large area 20-inch x 60-inch building-integrated photovoltaic window was fabricated using contract manufacturing with a 4% power efficiency which improved the power output of the PV cell by over 50%. In addition, accelerated lifetimes of the luminescent material demonstrate lifetimes of 20-years.

  15. Manufacturing Perspective | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges atEnergyPerspective Manufacturing

  16. Halbach array generator/motor having mechanically regulated output voltage and mechanical power output

    DOE Patents [OSTI]

    Post, Richard F.

    2005-06-14

    A motor/generator has its stationary portion, i.e., the stator, positioned concentrically within its rotatable element, i.e., the rotor, along the axis of rotation of the rotor. The rotor includes a Halbach array of magnets. The voltage and power outputs are regulated by varying the radial gap in between the stator windings and the rotating Halbach array. The gap is varied by extensible and retractable supports attached to the stator windings that can move the windings in a radial direction.

  17. Gas-tungsten arc welding of aluminum alloys

    DOE Patents [OSTI]

    Frye, L.D.

    1982-03-25

    The present invention is directed to a gas-tungsten arc welding method for joining together structures formed of aluminum alloy with these structures disposed contiguously to a heat-damagable substrate of a metal dissimilar to the aluminum alloy. The method of the present invention is practiced by diamond machining the fay surfaces of the aluminum alloy structures to profice a mirror finish thereon having a surface roughness in the order of about one microinch. The fay surface are aligned and heated sufficiently by the tungsten electrode to fuse the aluminum alloy continguous to the fay surfaces to effect the weld joint. The heat input used to provide an oxide-free weld is significantly less than that required if the fay surfaces were prepared by using conventional chemical and mechanical practices.

  18. Primary aluminum production : climate policy, emissions and costs

    E-Print Network [OSTI]

    Harnisch, Jochen.; Sue Wing, Ian.; Jacoby, Henry D.; Prinn, Ronald G.

    Climate policy regarding perfluorocarbons (PFCs) may have a significant influence on investment decisions in the production of primary aluminum. This work demonstrates an integrated analysis of the effectiveness and likely ...

  19. Five Ways Aluminum Foil Is Advancing Science | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    practice for your x-ray laser Have you ever accidentally put aluminum foil in the microwave and turned it on? I imagine that is similar to experiments that researchers use to...

  20. Aluminum Surface Texturing by Means of Laser Interference Metallurgy...

    Office of Scientific and Technical Information (OSTI)

    laser interferometry produced by two beams of a pulsed Nd:YAG laser operating at 10Hz of frequency to clean aluminum surfaces, and meanwhile creating periodic and rough surface...

  1. New, More Efficient Technology for Remelting Aluminum Chips 

    E-Print Network [OSTI]

    Hosek, D.

    1994-01-01

    This project will introduce a new, more efficient technology for remelting the considerable volume of aluminum by 6.5% . Automated conveyors will transport chips from the machining operation to the new remelting operation for recycling. A reduction...

  2. Ames Lab 101: BAM (Boron-Aluminum-Magnesium)

    ScienceCinema (OSTI)

    Bruce Cook

    2013-06-05

    Materials scientist, Bruce Cook, discusses the super hard, low friction, and lubricious alloy know as BAM (Boron-Aluminum-Magnesium). BAM was discovered by Bruce Cook and his team a

  3. The design of a power system using treated aluminum fuel

    E-Print Network [OSTI]

    Slocum, Jonathan (Jonathan T.)

    2015-01-01

    Aluminum is the most abundant metal in the Earth's crust and a highly sought after fuel source due to its extreme energy density. It has the ability to produce large quantities of hydrogen and heat when reacted with water ...

  4. Evaluation of heat stress in an aluminum smelter 

    E-Print Network [OSTI]

    Rose, Stacy Rahkell

    1999-01-01

    of heat stress and heat strain was evaluated for the aluminum smelter workers at Alcoa, Rockdale Operations. Personal, environmental, and metabolic factors that contribute to heat-related illnesses were identified. The effectiveness of current...

  5. Aluminum electroplating on steel from a fused bromide electrolyte

    SciTech Connect (OSTI)

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr–KBr–CsBr–AlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBr–KBr–CsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  6. Consolidation of aluminum 6061 powder by equal channel angular extrusion 

    E-Print Network [OSTI]

    Pearson, John Montgomery

    1997-01-01

    Equal channel angular extrusion is a promising approach to obtaining full density in powder metallurgy applications. This method can impose large effective deformations through uniform shear strain. Aluminum alloy 6061 powder is used as a test...

  7. Aluminum Reactions and Problems in Municipal Solid Waste Landfills

    E-Print Network [OSTI]

    problematic for landfill operations by generating undesirable heat, liquid leachate, and gases reactions. Another source of water in a MSW landfill is leachate recirculation, which is not recommended: Solid wastes; Aluminum; Chemicals; Waste disposal; Landfills. Author keywords: Solid waste; Leachate

  8. HIGH ALUMINUM HLW GLASSES FOR HANFORDS WTP

    SciTech Connect (OSTI)

    KRUGER AA; JOSEPH I; BOWMAN BW; GAN H; KOT W; MATLACK KS; PEGG IL

    2009-08-19

    The world's largest radioactive waste vitrification facility is now under construction at the United State Department of Energy's (DOE's) Hanford site. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is designed to treat nearly 53 million gallons of mixed hazardous and radioactive waste now residing in 177 underground storage tanks. This multi-decade processing campaign will be one of the most complex ever undertaken because of the wide chemical and physical variability of the waste compositions generated during the cold war era that are stored at Hanford. The DOE Office of River Protection (ORP) has initiated a program to improve the long-term operating efficiency of the WTP vitrification plants with the objective of reducing the overall cost of tank waste treatment and disposal and shortening the duration of plant operations. Due to the size, complexity and duration of the WTP mission, the lifecycle operating and waste disposal costs are substantial. As a result, gains in High Level Waste (HLW) and Low Activity Waste (LAW) waste loadings, as well as increases in glass production rate, which can reduce mission duration and glass volumes for disposal, can yield substantial overall cost savings. EnergySolutions and its long-term research partner, the Vitreous State Laboratory (VSL) of the Catholic University of America, have been involved in a multi-year ORP program directed at optimizing various aspects of the HLW and LAW vitrification flow sheets. A number of Hanford HLW streams contain high concentrations of aluminum, which is challenging with respect to both waste loading and processing rate. Therefore, a key focus area of the ORP vitrification process optimization program at EnergySolutions and VSL has been development of HLW glass compositions that can accommodate high Al{sub 2}O{sub 3} concentrations while maintaining high processing rates in the Joule Heated Ceramic Melters (JHCMs) used for waste vitrification at the WTP. This paper, reviews the achievements of this program with emphasis on the recent enhancements in Al{sub 2}O{sub 3} loadings in HLW glass and its processing characteristics. Glass formulation development included crucible-scale preparation and characterization of glass samples to assess compliance with all melt processing and product quality requirements, followed by small-scale screening tests to estimate processing rates. These results were used to down-select formulations for subsequent engineering-scale melter testing. Finally, further testing was performed on the DM1200 vitrification system installed at VSL, which is a one-third scale (1.20 m{sup 2}) pilot melter for the WTP HLW melters and which is fitted with a fully prototypical off-gas treatment system. These tests employed glass formulations with high waste loadings and Al{sub 2}O{sub 3} contents of {approx}25 wt%, which represents a near-doubling of the present WTP baseline maximum Al{sub 2}O{sub 3} loading. In addition, these formulations were processed successfully at glass production rates that exceeded the present requirements for WTP HLW vitrification by up to 88%. The higher aluminum loading in the HLW glass has an added benefit in that the aluminum leaching requirements in pretreatment are reduced, thus allowing less sodium addition in pretreatment, which in turn reduces the amount of LAW glass to be produced at the WTP. The impact of the results from this ORP program in reducing the overall cost and schedule for the Hanford waste treatment mission will be discussed.

  9. Challenges in Predicting Power Output from Offshore Wind Farms

    E-Print Network [OSTI]

    Pryor, Sara C.

    Challenges in Predicting Power Output from Offshore Wind Farms R. J. Barthelmie1 and S. C. Pryor2 Abstract: Offshore wind energy is developing rapidly in Europe and the trend is towards large wind farms an offshore wind farm, accurate assessment of the wind resource/power output from the wind farm is a necessity

  10. Toward Controlled Wind Farm Output: Adjustable Power Filtering

    E-Print Network [OSTI]

    Maggiore, Manfredi

    1 Toward Controlled Wind Farm Output: Adjustable Power Filtering Barry G. Rawn, Student Member research into the limits on controllable power output from wind energy conversion systems. The viewpoint methodology that specifies the delivered power as a filtered version of available wind power. Simulation

  11. channels enable burst output in rat cerebellar Purkinje cells

    E-Print Network [OSTI]

    Turner, Ray

    to generate an appropriate spike output depends on a balance between membrane depolarizationsKv3 K+ channels enable burst output in rat cerebellar Purkinje cells B. E. McKay and R. W. Turner and the repolarizing actions of K+ currents. The high-voltage-activated Kv3 class of K+ channels repolarizes Na+ spikes

  12. POLE PLACEMENT VIA OUTPUT FEEDBACK: A METHODOLOGY BASED ON

    E-Print Network [OSTI]

    Orsi, Robert

    POLE PLACEMENT VIA OUTPUT FEEDBACK: A METHODOLOGY BASED ON PROJECTIONS Kaiyang Yang and Robert Orsi feedback pole placement problems of the following rather general form: given n subsets of the complex plane, find a static output feedback that places in each of these subsets a pole of the closed loop system

  13. Reactions of aluminum with uranium fluorides and oxyfluorides

    SciTech Connect (OSTI)

    Leitnaker, J.M.; Nichols, R.W.; Lankford, B.S. [Martin Marietta Energy Systems, Inc., Oak Ridge, TN (United States)

    1991-12-31

    Every 30 to 40 million operating hours a destructive reaction is observed in one of the {approximately}4000 large compressors that move UF{sub 6} through the gaseous diffusion plants. Despite its infrequency, such a reaction can be costly in terms of equipment and time. Laboratory experiments reveal that the presence of moderate pressures of UF{sub 6} actually cools heated aluminum, although thermodynamic calculations indicate the potential for a 3000-4000{degrees}C temperature rise. Within a narrow and rather low (<100 torr; 1 torr = 133.322 Pa) pressure range, however, the aluminum is seen to react with sufficient heat release to soften an alumina boat. Three things must occur in order for aluminum to react vigorously with either UF{sub 6} or UO{sub 2}F{sub 2}. 1. An initiating source of heat must be provided. In the compressors, this source can be friction, permitted by disruption of the balance of the large rotating part or by creep of the aluminum during a high-temperature treatment. In the absence of this heat source, compressors have operated for 40 years in UF{sub 6} without significant reaction. 2. The film protecting the aluminum must be breached. Melting (of UF{sub 5} at 620 K or aluminum at 930 K) can cause such a breach in laboratory experiments. In contrast, holding Al samples in UF{sub 6} at 870 K for several hours produces only moderate reaction. Rubbing in the cascade can undoubtedly breach the protective film. 3. Reaction products must not build up and smother the reaction. While uranium products tend to dissolve or dissipate in molten aluminum, AIF{sub 3} shows a remarkable tendency to surround and hence protect even molten aluminum. Hence the initial temperature rise must be rapid and sufficient to move reactants into a temperature region in which products are removed from the reaction site.

  14. Recovery of aluminum and other metal values from fly ash

    DOE Patents [OSTI]

    McDowell, William J. (Oak Ridge, TN); Seeley, Forest G. (Oak Ridge, TN)

    1981-01-01

    The invention described herein relates to a method for improving the acid leachability of aluminum and other metal values found in fly ash which comprises sintering the fly ash, prior to acid leaching, with a calcium sulfate-containing composition at a temperature at which the calcium sulfate is retained in said composition during sintering and for a time sufficient to quantitatively convert the aluminum in said fly ash into an acid-leachable form.

  15. Declaration of Concentration in Manufacturing Engineering

    E-Print Network [OSTI]

    Lin, Xi

    .0 * In addition to the courses listed above, the Manufacturing Engineering Concentration requires a ManufacturingDeclaration of Concentration in Manufacturing Engineering Return completed form to ENG in Manufacturing Engineering should complete this form, obtain the signature of their Faculty Advisor below

  16. Layered Manufacturing Sara McMains

    E-Print Network [OSTI]

    McMains, Sara

    Grossman) #12;LM vs. Conventional Manufacturing · Subtractive · Net shape · Additive #12;Conventional · Molding · Casting #12;Conventional Manufacturing · Additive ­ Combine complex sub-units ­ E.g. · WeldingLayered Manufacturing Sara McMains #12;Layered Manufacturing (LM) a.k.a. Solid Freeform Fabrication

  17. Designing a National Network for Manufacturing Innovation

    E-Print Network [OSTI]

    Designing a National Network for Manufacturing Innovation NNMI and The Additive Manufacturing Pilot Introduction · NNMI principles · Public NMMI Design · Pilot Institute on Additive Manufacturing #12;IMI Mission Process, such as Additive Manufacturing An Advanced Material ­ e.g. lightweight, low cost carbon fiber

  18. Systematically Manufacturing Success Stanley B. Gershwin

    E-Print Network [OSTI]

    Gershwin, Stanley B.

    Systematically Manufacturing Success Stanley B. Gershwin Industrial Automation Days 2007 Innovation;Manufacturing Systems Engineering · Manufacturing Systems Engineering (MSE) is a rigorous, vigorous, rapidly on the HP case below. Copyright c 2007 Stanley B. Gershwin. All rights reserved. 2 #12;Manufacturing Systems

  19. Disc Manufacturing, Inc. A QUIXOTE COMPANY

    E-Print Network [OSTI]

    Gupta, Varun

    Disc Manufacturing, Inc. A QUIXOTE COMPANY Introduction to ISO 9660, what it is, how it is implemented, and how it has been extended. Clayton Summers Copyright © 1993 by Disc Manufacturing, Inc. All rights reserved. #12;WHO IS DMI? Disc Manufacturing, Inc. (DMI) manufactures all compact disc formats (i

  20. Saving Output to a File (Using Codeblocks or Dev-C++) Saving Your Output to a File

    E-Print Network [OSTI]

    Sokol, Dina

    Saving Output to a File (Using Codeblocks or Dev-C++) Saving Your Output to a File To save | New | Source File. d. In the new window, right-click and select Paste. e. Then select "File | Save as" to save and name the file. i. In the window that pops up, the bottom fill-in box is labelled "Save as type

  1. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  2. Metrology for Fuel Cell Manufacturing

    SciTech Connect (OSTI)

    Stocker, Michael; Stanfield, Eric

    2015-02-04

    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  3. Strengthening Sustainable Manufacturing in The White House, Environmental Protection Agency

    E-Print Network [OSTI]

    manufacturing. Topics of discussion will include sustainable manufacturing, lean manufacturing, workforce issuesStrengthening Sustainable Manufacturing in Indiana The White House, Environmental Protection Agency to participate in an event with Matt Bogoshian, to discuss Sustainable Manufacturing, which was featured

  4. Dual output acoustic wave sensor for molecular identification

    DOE Patents [OSTI]

    Frye, Gregory C. (Cedar Crest, NM); Martin, Stephen J. (Albuquerque, NM)

    1991-01-01

    A method of identification and quantification of absorbed chemical species by measuring changes in both the velocity and the attenuation of an acoustic wave traveling through a thin film into which the chemical species is sorbed. The dual output response provides two independent sensor responses from a single sensing device thereby providing twice as much information as a single output sensor. This dual output technique and analysis allows a single sensor to provide both the concentration and the identity of a chemical species or permits the number of sensors required for mixtures to be reduced by a factor of two.

  5. Passive states optimize the output of bosonic Gaussian quantum channels

    E-Print Network [OSTI]

    Giacomo De Palma; Dario Trevisan; Vittorio Giovannetti

    2015-11-01

    An ordering between the quantum states emerging from a single mode gauge-covariant bosonic Gaussian channel is proven. Specifically, we show that within the set of input density matrices with the same given spectrum, the element passive with respect to the Fock basis (i.e. diagonal with decreasing eigenvalues) produces an output which majorizes all the other outputs emerging from the same set. When applied to pure input states, our finding includes as a special case the result of A. Mari, et al., Nat. Comm. 5, 3826 (2014) which implies that the output associated to the vacuum majorizes the others.

  6. Power Quality from the Manufacturer’s Standpoint 

    E-Print Network [OSTI]

    McEachern, A.

    1989-01-01

    Power quality is an unstable field (if you'll pardon the double meaning). It's in its infancy; there isn't general agreement on much, not even terminology. As an instrument manufacturer in the field, I'm particularly concerned with two philosophical...

  7. Hydrogen storage in sodium aluminum hydride.

    SciTech Connect (OSTI)

    Ozolins, Vidvuds; Herberg, J.L.; McCarty, Kevin F.; Maxwell, Robert S.; Stumpf, Roland Rudolph; Majzoub, Eric H.

    2005-11-01

    Sodium aluminum hydride, NaAlH{sub 4}, has been studied for use as a hydrogen storage material. The effect of Ti, as a few mol. % dopant in the system to increase kinetics of hydrogen sorption, is studied with respect to changes in lattice structure of the crystal. No Ti substitution is found in the crystal lattice. Electronic structure calculations indicate that the NaAlH{sub 4} and Na{sub 3}AlH{sub 6} structures are complex-ionic hydrides with Na{sup +} cations and AlH{sub 4}{sup -} and AlH{sub 6}{sup 3-} anions, respectively. Compound formation studies indicate the primary Ti-compound formed when doping the material at 33 at. % is TiAl{sub 3} , and likely Ti-Al compounds at lower doping rates. A general study of sorption kinetics of NaAlH{sub 4}, when doped with a variety of Ti-halide compounds, indicates a uniform response with the kinetics similar for all dopants. NMR multiple quantum studies of solution-doped samples indicate solvent interaction with the doped alanate. Raman spectroscopy was used to study the lattice dynamics of NaAlH{sub 4}, and illustrated the molecular ionic nature of the lattice as a separation of vibrational modes between the AlH{sub 4}{sup -} anion-modes and lattice-modes. In-situ Raman measurements indicate a stable AlH{sub 4}{sup -} anion that is stable at the melting temperature of NaAlH{sub 4}, indicating that Ti-dopants must affect the Al-H bond strength.

  8. Correction method for in-air output ratio for output variations occurring with changes in backscattered radiation

    SciTech Connect (OSTI)

    Tajiri, Minoru; Tokiya, Yuji; Watanabe, Kazuhiro [Research Center Hospital for Charged Particle Therapy, National Institute of Radiological Sciences, 4-9-1, Anagawa, Inage-ku, Chiba 263-8555 (Japan); International University of Health and Welfare, 1-4-3, Mita, Minato-ku, Tokyo 108-8329 (Japan); Research Center Hospital for Charged Particle Therapy, National Institute of Radiological Sciences, 4-9-1, Anagawa, Inage-ku, Chiba 263-8555 (Japan)

    2012-02-15

    Purpose: The in-air output ratio (S{sub c}) for a rectangular field is usually obtained using an equivalent square field formula. However, it is well-known that S{sub c} obtained using an equivalent square field formula differs slightly from the measured S{sub c}. Though several correction methods have been suggested for the monitor-backscatter effect, the authors propose a more simple correction method for a rectangular field. Methods: For rectangular fields and equivalent square fields, the authors assumed that the output variation was the product of six output variations for each backscattering area at the top of the collimator jaws, and the correction factor was the ratio of the output variation for a rectangular field to the output variation for an equivalent square field. The output variation was measured by using a telescope measurement. Results: The differences between the measured and corrected S{sub c} ranged from -0.20% to 0.28% for symmetric rectangular fields by applying the correction factor to S{sub c} obtained using an equivalent square field formula. This correction method is also available for asymmetric rectangular fields. Conclusions: The authors propose a method to correct S{sub c} obtained using an equivalent square field formula, and a method to obtain the output variation for a field defined by collimator jaws.

  9. Production of anhydrous aluminum chloride composition and process for electrolysis thereof

    DOE Patents [OSTI]

    Vandegrift, George F. (Bolingbrook, Naperville, IL); Krumpelt, Michael (Naperville, IL); Horwitz, E. Philip (Hinsdale, IL)

    1983-01-01

    A process for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  10. A quantitative determination of the conditions for hot cracking during welding for aluminum alloys 

    E-Print Network [OSTI]

    Steenbergen, James Everett

    1969-01-01

    REFERENCES ~ ~ ~ . ~ 12 23 23 46 55 56 VITA 58 vi LIST OP TABLES Table Page Properties of Aluminum Alloys Test Results for 6061-T6 Aluminum Test Results for 7075-T6 Aluminum Strain Data for 6061-T6 Aluminum Strain Data for 7075-T6 Aluminum 27...' These alloys were selected because of their usage in structural design applications and availability. Test specimens were machined from sheet stock in preparation for generation of the test data. The generation of the experimental test data for the aluminum...

  11. Calibrated Probabilistic Mesoscale Weather Field Forecasting: The Geostatistical Output Perturbation

    E-Print Network [OSTI]

    Raftery, Adrian

    Calibrated Probabilistic Mesoscale Weather Field Forecasting: The Geostatistical Output. This is typically not feasible for mesoscale weather prediction carried out locally by organizations without by simulating realizations of the geostatistical model. The method is applied to 48-hour mesoscale forecasts

  12. Grid adaptation for functional outputs of compressible flow simulations

    E-Print Network [OSTI]

    Venditti, David Anthony, 1973-

    2002-01-01

    An error correction and grid adaptive method is presented for improving the accuracy of functional outputs of compressible flow simulations. The procedure is based on an adjoint formulation in which the estimated error in ...

  13. Community Climate System Model (CCSM) Experiments and Output Data

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    The CCSM web makes the source code of various versions of the model freely available and provides access to experiments that have been run and the resulting output data.

  14. REAL TIME ULTRASONIC ALUMINUM SPOT WELD MONITORING SYSTEM

    SciTech Connect (OSTI)

    Regalado, W. Perez; Chertov, A. M.; Maev, R. Gr. [Institute for Diagnostic Imaging Research, Physics Department, University of Windsor, 292 Essex Hall, 401 Sunset Ave. N9B 3P4 Windsor, Ontario (Canada)

    2010-02-22

    Aluminum alloys pose several properties that make them one of the most popular engineering materials: they have excellent corrosion resistance, and high weight-to-strength ratio. Resistance spot welding of aluminum alloys is widely used today but oxide film and aluminum thermal and electrical properties make spot welding a difficult task. Electrode degradation due to pitting, alloying and mushrooming decreases the weld quality and adjustment of parameters like current and force is required. To realize these adjustments and ensure weld quality, a tool to measure weld quality in real time is required. In this paper, a real time ultrasonic non-destructive evaluation system for aluminum spot welds is presented. The system is able to monitor nugget growth while the spot weld is being made. This is achieved by interpreting the echoes of an ultrasound transducer located in one of the welding electrodes. The transducer receives and transmits an ultrasound signal at different times during the welding cycle. Valuable information of the weld quality is embedded in this signal. The system is able to determine the weld nugget diameter by measuring the delays of the ultrasound signals received during the complete welding cycle. The article presents the system performance on aluminum alloy AA6022.

  15. Hermetic aluminum radio frequency interconnection and method for making

    DOE Patents [OSTI]

    Kilgo, Riley D. (Albuquerque, NM); Kovacic, Larry (Albuquerque, NM); Brow, Richard K. (Rolla, MO)

    2000-01-01

    The present invention provides a light-weight, hermetic coaxial radio-frequency (RF) interconnection having an electrically conductive outer housing made of aluminum or an aluminum alloy, a central electrical conductor made of ferrous or non-ferrous material, and a cylinder of dielectric material comprising a low-melting-temperature, high-thermal-expansion aluminophosphate glass composition for hermetically sealing between the aluminum-alloy outer housing and the ferrous or non-ferrous center conductor. The entire RF interconnection assembly is made permanently hermetic by thermally fusing the center conductor, glass, and housing concurrently by bringing the glass to the melt point by way of exposure to an atmospheric temperature sufficient to melt the glass, less than 540.degree. C., but that does not melt the center conductor or the outer aluminum or aluminum alloy housing. The composition of the glass used is controlled to provide a suitable low dielectric constant so that an appropriate electrical characteristic impedance, for example 50 ohms, can be achieved for an electrical interconnection that performs well at high radio frequencies and also provides an interconnection maintaining a relatively small physical size.

  16. Manufacturing Energy and Carbon Footprints 

    E-Print Network [OSTI]

    Brueske, S.; Lorenz, T.

    2012-01-01

    Significant opportunities exist for improving energy efficiency in U.S. manufacturing. A first step in realizing these opportunities is to identify how industry is using energy. Where does it come from? What form is it in? Where is it used? How much...

  17. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  18. Heat treating of manufactured components

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN)

    2012-05-22

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material is disclosed. The system typically includes an insulating vessel placed within a microwave applicator chamber. A moderating material is positioned inside the insulating vessel so that a substantial portion of the exterior surface of each component for heat treating is in contact with the moderating material.

  19. Additive manufacturing method of producing

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing method of producing silver or copper tracks on polyimide film Problem/stripping) using an additive process support by a novel bio- degradable photo-initiator package. technology. Building on previous work by Hoyd- Gigg Ng et al. [1,2], Heriot-Watt has developed an additive film

  20. Petrick Technology Trends Of Manufacturing

    E-Print Network [OSTI]

    production increased productivity during the Industrial Revolution when it replaced workers performing manufacturing will become commercially competitive across a wide range of industries and will support the use been revolutionizing industrial sectors for more than 200 years. We have seen the way mechanized

  1. Tomography of photon-number resolving continuous-output detectors

    E-Print Network [OSTI]

    Peter C. Humphreys; Benjamin J. Metcalf; Thomas Gerrits; Thomas Hiemstra; Adriana E. Lita; Joshua Nunn; Sae Woo Nam; Animesh Datta; W. Steven Kolthammer; Ian A. Walmsley

    2015-02-26

    We report a comprehensive approach to analysing continuous-output photon detectors. We employ principal component analysis to maximise the information extracted, followed by a novel noise-tolerant parameterised approach to the tomography of PNRDs. We further propose a measure for rigorously quantifying a detector's photon-number-resolving capability. Our approach applies to all detectors with continuous-output signals. We illustrate our methods by applying them to experimental data obtained from a transition-edge sensor (TES) detector.

  2. Identity of Passive Film Formed on Aluminum in Li-ion Battery Electrolytes with LiPF6

    E-Print Network [OSTI]

    Zhang, Xueyuan; Devine, T.M.

    2008-01-01

    Influence Formation of AlF 3 Passive Film on Aluminum in Li-Identity of Passive Film Formed on Aluminum in Li-ionEngineering Abstract The passive film that forms on aluminum

  3. Current Output and Adjustment The 0-20mA current output is derived from the 0-10V output.

    E-Print Network [OSTI]

    Landers, Robert G.

    . There is no power supplied to the unit or power connections are reversed. The range LEDs are designed such that at least one of the LEDs will be lit whenever power is applied. · Sudden output change and/or no response reviewing these hints, call Lion Precision for assistance at 651-484-6544. · None of the range LEDs are lit

  4. COMPILATION OF LABORATORY SCALE ALUMINUM WASH AND LEACH REPORT RESULTS

    SciTech Connect (OSTI)

    HARRINGTON SJ

    2011-01-06

    This report compiles and analyzes all known wash and caustic leach laboratory studies. As further data is produced, this report will be updated. Included are aluminum mineralogical analysis results as well as a summation of the wash and leach procedures and results. Of the 177 underground storage tanks at Hanford, information was only available for five individual double-shell tanks, forty-one individual single-shell tanks (e.g. thirty-nine 100 series and two 200 series tanks), and twelve grouped tank wastes. Seven of the individual single-shell tank studies provided data for the percent of aluminum removal as a function of time for various caustic concentrations and leaching temperatures. It was determined that in most cases increased leaching temperature, caustic concentration, and leaching time leads to increased dissolution of leachable aluminum solids.

  5. Reactive self-heating model of aluminum spherical nanoparticles

    E-Print Network [OSTI]

    Karen S. Martirosyan; Maxim Zyskin

    2012-12-17

    Aluminum-oxygen reaction is important in many highly energetic, high pressure generating systems. Recent experiments with nanostructured thermites suggest that oxidation of aluminum nanoparticles occurs in a few microseconds. Such rapid reaction cannot be explained by a conventional diffusion-based mechanism. We present a rapid oxidation model of a spherical aluminum nanoparticle, using Cabrera-Mott moving boundary mechanism, and taking self-heating into account. In our model, electric potential solves the nonlinear Poisson equation. In contrast with the Coulomb potential, a "double-layer" type solution for the potential and self-heating leads to enhanced oxidation rates. At maximal reaction temperature of 2000 C, our model predicts overall oxidation time scale in microseconds range, in agreement with experimental evidence.

  6. Reactive self-heating model of aluminum spherical nanoparticles

    E-Print Network [OSTI]

    Martirosyan, Karen S

    2012-01-01

    Aluminum-oxygen reaction is important in many highly energetic, high pressure generating systems. Recent experiments with nanostructured thermites suggest that oxidation of aluminum nanoparticles occurs in a few microseconds. Such rapid reaction cannot be explained by a conventional diffusion-based mechanism. We present a rapid oxidation model of a spherical aluminum nanoparticle, using Cabrera-Mott moving boundary mechanism, and taking self-heating into account. In our model, electric potential solves the nonlinear Poisson equation. In contrast with the Coulomb potential, a "double-layer" type solution for the potential and self-heating leads to enhanced oxidation rates. At maximal reaction temperature of 2000 C, our model predicts overall oxidation time scale in microseconds range, in agreement with experimental evidence.

  7. Carbonaceous cathode with enhanced wettability for aluminum production

    DOE Patents [OSTI]

    Keller, Rudolf; Gatty, David G.; Barca, Brian J.

    2003-09-09

    A method of preparing carbonaceous blocks or bodies for use in a cathode in an electrolytic cell for producing aluminum wherein the cell contains an electrolyte and has molten aluminum contacting the cathode, the cathode having improved wettability with molten aluminum. The method comprises the steps of providing a carbonaceous block and a boron oxide containing melt. The carbonaceous block is immersed in the melt and pressure is applied to the melt to impregnate the melt into pores in the block. Thereafter, the carbonaceous block is withdrawn from the melt, the block having boron oxide containing melt intruded into pores therein, the boron oxide capable of reacting with a source of titanium or zirconium or like metal to form titanium or zirconium diboride during heatup or operation of said cell.

  8. Influence of argon and oxygen on charge-state-resolved ion energy distributions of filtered aluminum arcs

    E-Print Network [OSTI]

    Rosen, Johanna; Anders, Andre; Mraz, Stanislav; Atiser, Adil; Schneider, Jochen M.

    2006-01-01

    in filtered aluminum vacuum arc plasmas were measured andI. INTRODUCTION Vacuum arc plasma is well known to be highlymeasured for vacuum arc plasmas. Aluminum plasma, for

  9. Energy Conservation Design Features of the ARCO Metals Logan County Aluminum Process Complex 

    E-Print Network [OSTI]

    Speer, J. A.

    1983-01-01

    ARCO Metals Company (Formerly Anaconda Aluminum Company) is proceeding as scheduled with the construction of a $400 Million aluminum processing complex in Logan County, Kentucky. When the initial construction phase is ...

  10. The Development of ALADIN,an Expert System for Aluminum Alloy Design

    E-Print Network [OSTI]

    Fox, Mark S.

    -Mel- lon Unit,., Pittsburgh, PA, USA 1. Introduction ALADIN (ALuminum Alloy Design INventor) is an expert publications in The- oretical Physics. Dr. Hulthage is working on The Aluminum Alloy Design Inventor (Aladin

  11. Field assessment of an aluminum intensive passenger car

    SciTech Connect (OSTI)

    Cuenca, R.M.

    1994-12-31

    Ford Motor Co. has made a small batch of ``aluminum intensive vehicles`` (AIV), consisting of mid-size cars (Taurus/Sable) with all-aluminum bodies. The first twenty vehicles were made for internal evaluation at Ford, but the second batch of twenty has been placed on the hands of selected independent users, primarily automotive suppliers, for long term field assessment. The mass reduction achieved in the body of an AIV is shown, and compared with an equivalent standard steel body. Argonne obtained one of these vehicles last October; this is an assessment of the fuel consumption and other operational characteristics of this type of car to date.

  12. Electrolytic Cell For Production Of Aluminum Employing Planar Anodes.

    DOE Patents [OSTI]

    Barnett, Robert J. (Goldendale, WA); Mezner, Michael B. (Sandy, OR); Bradford, Donald R (Underwood, WA)

    2004-10-05

    A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte, the method comprising providing a molten salt electrolyte having alumina dissolved therein in an electrolytic cell. A plurality of anodes and cathodes having planar surfaces are disposed in a generally vertical orientation in the electrolyte, the anodes and cathodes arranged in alternating or interleaving relationship to provide anode planar surfaces disposed opposite cathode planar surfaces, the anode comprised of carbon. Electric current is passed through anodes and through the electrolyte to the cathodes depositing aluminum at the cathodes and forming carbon containing gas at the anodes.

  13. Aluminum Surface Texturing by Means of Laser Interference Metallurgy

    SciTech Connect (OSTI)

    Chen, Jian; Sabau, Adrian S; Jones, Jonaaron F.; Hackett, Alexandra C.; Daniel, Claus; Warren, Charles David

    2015-01-01

    The increasing use of lightweight materials, such as aluminum alloys, in auto body structures requires more effective surface cleaning and texturing techniques to improve the quality of the structural components. The present work introduces a novel surface treatment method using laser interferometry produced by two beams of a pulsed Nd:YAG laser operating at 10Hz of frequency to clean aluminum surfaces, and meanwhile creating periodic and rough surface structures. The influences of beam size, laser fluence, wavelength, and pulse number per spot are investigated. High resolution optical profiler images reveal the change of the peak-to-valley height on the laser-treated surface.

  14. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  15. FACT SHEET: 48C MANUFACTURING TAX CREDITS

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Energy Manufacturing Tax Credit Program is helping build a robust U.S. manufacturing capacity to supply clean energy projects with American-made parts and equipment. On February 7,...

  16. Manufacturing Metallic Parts with Designed Mesostructure

    E-Print Network [OSTI]

    material geometry: ­ Thin walls ­ Angled trusses ­ Small channels · What is our answer? ­ 3DP of metal? · Preliminary results - characteristic cellular material geometry: ­ Thin walls ­ Angled trusses ­ Small Cellular Material Manufacturing Stochastic Cellular Material Manufacturing (Hydro / Alcan / Combal Process

  17. Benefits and Barriers of Smart Manufacturing 

    E-Print Network [OSTI]

    Trombley, D.; Rogers, E.

    2014-01-01

    Decision makers in the industrial sector have only recently started to realize the potential of smart manufacturing to transform manufacturing. The potential gains in efficiency at the process and supply-chain level are still largely unknown...

  18. Creation and sustainment of manufacturing technology roadmaps

    E-Print Network [OSTI]

    Grillon, Louis S

    2012-01-01

    Manufacturing technology roadmaps align manufacturing capability development to product development and the driving business need. Roadmaps allow an executable business strategy to be communicated to all levels of an ...

  19. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  20. Manufacturing Planning and Control Stephen C. Graves

    E-Print Network [OSTI]

    Graves, Stephen C.

    1 Manufacturing Planning and Control Stephen C. Graves Massachusetts Institute of Technology November 1999 Manufacturing planning and control entails the acquisition and allocation of limited, planning and control problems are inherently optimization problems, where the objective is to develop

  1. Department of Manufacturing & Construction Engineering Technology (MCET)

    E-Print Network [OSTI]

    Hamburger, Peter

    Department of Manufacturing & Construction Engineering Technology (MCET) Position title professional/industrial experience and teaching experience are desired. Additional expectations include, and community is also required. Description of the department: The Department of Manufacturing & Construction

  2. Solid Oxide Fuel Cell Manufacturing Overview

    E-Print Network [OSTI]

    Solid Oxide Fuel Cell Manufacturing Overview Hydrogen and Fuel Cell Technologies Manufacturing R Reserved. 3 The Solid Oxide Fuel Cell Electrochemistry #12;Copyright © 2011 Versa Power Systems. All Rights

  3. INFORMATION SYSTEMS SUPPORT FOR MANUFACTURING PROCESSES

    E-Print Network [OSTI]

    activities. The feature overlapping of production planning and quality control between both systems raises and distribution (Merrit1999) and have extend their scope to support quality control and production tracking: Manufacturing Enterprises, Enterprise Resource Planning, Manufacturing Execution Systems, Discrete Processes

  4. Objective assessment of manufacturing technology investments

    E-Print Network [OSTI]

    Rothman, Craig Jeremy

    2012-01-01

    Amgen is a biotechnology company with manufacturing plants throughout the world. New manufacturing technologies are constantly being developed and implemented in order to address cost, quality, regulation, and competitive ...

  5. Method for distributed agent-based non-expert simulation of manufacturing process behavior

    DOE Patents [OSTI]

    Ivezic, Nenad; Potok, Thomas E.

    2004-11-30

    A method for distributed agent based non-expert simulation of manufacturing process behavior on a single-processor computer comprises the steps of: object modeling a manufacturing technique having a plurality of processes; associating a distributed agent with each the process; and, programming each the agent to respond to discrete events corresponding to the manufacturing technique, wherein each discrete event triggers a programmed response. The method can further comprise the step of transmitting the discrete events to each agent in a message loop. In addition, the programming step comprises the step of conditioning each agent to respond to a discrete event selected from the group consisting of a clock tick message, a resources received message, and a request for output production message.

  6. Passivation of Aluminum in Lithium-ion Battery Electrolytes with LiBOB

    E-Print Network [OSTI]

    Zhang, Xueyuan; Devine, Thomas M.

    2008-01-01

    of Aluminum in Lithium-ion Battery Electrolytes with LiBOBin commercially available lithium-ion battery electrolytes,

  7. Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology to Identify Potential Reductions in Utility and Process Energy Consumption Solutia: Massachusetts Chemical...

  8. Advanced Manufacturing Office Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office Overview mwrfworkshopjuly2012.pdf More Documents & Publications Microwave and Radio Frequency Workshop Manufacturing Demonstration Facility Workshop...

  9. Webinar: Additive Manufacturing for Fuel Cells

    Office of Energy Efficiency and Renewable Energy (EERE)

    Video recording and text version of the webinar titled "Additive Manufacturing for Fuel Cells," originally presented on February 11, 2014.

  10. Manufacturing Licenses Available | Tech Transfer | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    201102675) 200701900 Robust Digital Valve for Prosthetic Finger, Microsurgery, Robotics (Related ID 200701983, 200802088) 200701972 Manufacturing Biodiesel from...

  11. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    OFFICE Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Development of an Open Architecture, Widely Applicable Smart...

  12. $23.5 Million Investment in Innovative Manufacturing Projects...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    23.5 Million Investment in Innovative Manufacturing Projects Supports the New Clean Energy Manufacturing Initiative 23.5 Million Investment in Innovative Manufacturing Projects...

  13. AMO Industry Day Workshop, February 25th, Targets Smart Manufacturing...

    Office of Environmental Management (EM)

    for Manufacturing, it is a network data-driven process that combines innovative automation and advanced sensing and control. Smart Manufacturing can integrate manufacturing...

  14. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    shape part, e.g. , additive manufacturing, Transactions offace operations. Additive manufacturing of metal componentsenvironmen- tal merits of additive manufacturing relative to

  15. Additive Manufacturing in China: Aviation and Aerospace Applications (Part 2)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    Analysis May 2013 Additive Manufacturing in China: Aviationan overview of China’s additive manufacturing industry wasmilitary achievements in additive manufacturing. 2 Initial

  16. Essays on the Performance of Manufacturing Firms in Developing Countries

    E-Print Network [OSTI]

    Eifert, Benjamin Patrick

    2010-01-01

    highly-successful lean manufacturing system of production (adopted the Japanese lean manufacturing technology beginningthe experience f rom Lean manufacturing i s t he col lective

  17. Machine Tool Design and Operation Strategies for Green Manufacturing

    E-Print Network [OSTI]

    2010-01-01

    machine tool during its manufacture and use, respectively.calculator” related to part manufacture which allowed thecycle, such as its manufacture, are neglected. Furthermore,

  18. Wind Manufacturing and Supply Chain | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing and Supply Chain Wind Manufacturing and Supply Chain The U.S. Department of Energy (DOE) works with wind technology suppliers to promote advanced manufacturing...

  19. Opportunities and Challenges to Sustainable Manufacturing and CMP

    E-Print Network [OSTI]

    Dornfeld, David

    2009-01-01

    The Case for Manufacturing,” European Commission,Wedges for Implementing Green Manufacturing,” Trans.North American Manufacturing Research Institute, 2007, vol.

  20. Vehicle Manufacturing Futures in Transportation Life-cycle Assessment

    E-Print Network [OSTI]

    Chester, Mikhail; Horvath, Arpad

    2011-01-01

    transportation vehicle manufacturing results are developedBERKELEY Vehicle Manufacturing Futures in TransportationAugust 2011 Vehicle Manufacturing Futures in Transportation

  1. Design and Manufacturing for Cleanability in High Performance Cutting

    E-Print Network [OSTI]

    Avila, Miguel C.; Reich-Weiser, Corinne; Dornfeld, David; McMains, Sara

    2006-01-01

    Kalpakjian, S. ; Manufacturing Processes for EngineeringDesign and Manufacturing for Cleanability in Highpriority in conventional manufacturing processes, due to the

  2. CMP Modeling as a part of Design for Manufacturing

    E-Print Network [OSTI]

    Shantanu Tripathi; Adrien Monvoisin; Fiona Doyle; Dornfeld, David

    2007-01-01

    and the Laboratory for Manufacturing and Sustainability (IEEE Trans. Semiconductor Manufacturing, 232 (2002) [4] J.J.a part of Design for Manufacturing Shantanu Tripathi, Adrien

  3. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA) Place: San Bruno, California Zip:...

  4. Additive Manufacturing in China: Aviation and Aerospace Applications (Part 2)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    Analysis May 2013 Additive Manufacturing in China: Aviationof China’s additive manufacturing industry was presented. Inroles in addi- tive manufacturing (AM) development and

  5. Precision Manufacturing of Imprint Rolls for the Roller Imprinting Process

    E-Print Network [OSTI]

    Vijayaraghavan, Athulan; Dornfeld, David A; Kim, Chang-Ju

    2008-01-01

    Fugl, J. ; “ ;Precision Manufacturing Methods of Inserts forD. E. ; Precision Manufacturing, 1 st Edition; Springer. [In: CIRP Annals – Manufacturing Technology; pp. 73-76. [

  6. Machine Tool Design and Operation Strategies for Green Manufacturing

    E-Print Network [OSTI]

    2010-01-01

    E. , 2007, Precision Manufacturing, Springer, New York, pp.Environment, CIRP Annals - Manufacturing Technology, Vol.Environment, CIRP Annals - Manufacturing Technology, Vol.

  7. Additive Manufacturing in China: Threats, Opportunities, and Developments (Part I)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    application of additive manufacturing in China’s aviationAnalysis May 2013 Additive Manufacturing in China: Threats,of China’s additive manufacturing industry is presented,

  8. Integrated Sustainability Analysis of Atomic Layer Deposition for Microelectronics Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris Yingchun; David Dornfeld

    2010-01-01

    and the Environment. Journal of Manufacturing Science andthe Environmental Impact of Manufacturing and Sustainabilityfor Microelectronics Manufacturing Chris Y. Yuan e-mail:

  9. Statistical Methods for Enhanced Metrology in Semiconductor/Photovoltaic Manufacturing

    E-Print Network [OSTI]

    Zeng, Dekong

    2012-01-01

    maps in semiconductor manufacturing. ” Pattern Recognit.Third ISMI Symposium on Manufacturing Effectiveness. Austin,thickness in semiconductor manufacturing. In Proceedings of

  10. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  11. Energy Manufacturing Matthew Realff and Steven Danyluk

    E-Print Network [OSTI]

    Das, Suman

    Energy Manufacturing Matthew Realff and Steven Danyluk Georgia Institute of Technology This white Foundation and held in Arlington VA, on March 24-25, 2009 on Energy Manufacturing. The workshop attendees participated in discussions and presented their views on energy manufacturing and the presentations

  12. e! Science News Semiconductor manufacturing technique holds

    E-Print Network [OSTI]

    Rogers, John A.

    e! Science News Semiconductor manufacturing technique holds promise for solar energy PublishedSemiconductor manufacturing technique holds promise for solar energy | e! Science News 5/26/2010http semiconductor manufacturing method pioneered at the University of Illinois, the future of solar energy just got

  13. Mechanics and Design, Manufacturing Professor Hani Naguib

    E-Print Network [OSTI]

    Sun, Yu

    Mechanical and Industrial Engineering Manufacturing What is Manufacturing? The transformation of materials Mechatronics Robotics Assembly Quality Management Raw Materials Fundamental ManagementAutomation #12;U n i v eMechanics and Design, Manufacturing Professor Hani Naguib #12;U n i v e r s i t y o f T o r o n t o

  14. Pseudomonas fluorescens -A robust manufacturing platform

    E-Print Network [OSTI]

    Lebendiker, Mario

    Pseudomonas fluorescens -A robust manufacturing platform Reprinted from July/August 2004 Speciality at efficient- ly transporting single chain antibodies and other mammalian-derived proteins. In addition production. Dowpharma, a contract manufacturing services unit of Dow Chemical, has developed a manufacturing

  15. Additive manufacturing of metallic tracks on

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing of metallic tracks on green ceramic/dielectrics Problem this technology (note: may require additional tooling/ set up time) · Rapid Prototyping & small scale manufacture microelectronics such as manufacture of LTCC ceramic/ Dielectric antenna and rapid PCB prototyping or repair

  16. ICME & MGI Big Area Additive Manufacturing

    E-Print Network [OSTI]

    ICME & MGI · Big Area Additive Manufacturing · Neutron Characterization for AM · Materials problems in additive manu- facturing (AM). Additive manufacturing, or three-dimensional (3-D) printing of the world's most advanced neu- tron facilities, the HFIR and SNS, to characterize additive manufactured

  17. Manufacturability-Aware Physical Layout Optimizations

    E-Print Network [OSTI]

    Pan, David Z.

    Manufacturability-Aware Physical Layout Optimizations David Z. Pan and Martin D. F. Wong Dept VLSI design is greatly challenged by the growing interdependency between manufacturing and design. Existing approaches in design for manufacturability (DFM) are still mostly post design, rather than during

  18. Polymer PPolymer P ME 4210: Manufactur

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Polymer PPolymer P verver ME 4210: Manufactur Prof. J.S. ProcessingProcessing r. 1r. 1 ring Processes and Engineering Colton © GIT 2009 1 #12;ExtruExtru ME 4210: Manufactur Prof. J.S. uderuder ring Processes and Engineering Colton © GIT 2009 2 #12;E t dExtruder ME 4210: Manufactur Prof. J.S. d dir and die

  19. EFFECTIVE STRUCTURAL HEALTH MONITORING WITH ADDITIVE MANUFACTURING

    E-Print Network [OSTI]

    Boyer, Edmond

    will be presented for components that can be processed by additive manufacturing (AM) or 3D printing. The origin structures. KEYWORDS : structural health monitoring methodology, 3D printing, additive manufacturing, fatigue, intelligent structure INTRODUCTION Additive manufacturing (AM), also known as 3D Printing or Rapid

  20. MANUFACTURING LOGISTICS RESEARCH: TAXONOMY AND DIRECTIONS

    E-Print Network [OSTI]

    Wu, David

    MANUFACTURING LOGISTICS RESEARCH: TAXONOMY AND DIRECTIONS S. DAVID WU Lehigh University, Bethlehem research directions and opportunities in manufacturing logistics based on recommendations from an NSF in manufacturing logistics by the physical entities (systems) involved, the level-of-abstraction, the focus

  1. Mercury-free dissolution of aluminum-clad fuel in nitric acid

    DOE Patents [OSTI]

    Christian, Jerry D. (Idaho Falls, ID); Anderson, Philip A. (Pocatello, ID)

    1994-01-01

    A mercury-free dissolution process for aluminum involves placing the aluminum in a dissolver vessel in contact with nitric acid-fluoboric acid mixture at an elevated temperature. By maintaining a continuous flow of the acid mixture through the dissolver vessel, an effluent containing aluminum nitrate, nitric acid, fluoboric acid and other dissolved components are removed.

  2. Mercury-free dissolution of aluminum-clad fuel in nitric acid

    DOE Patents [OSTI]

    Christian, J.D.; Anderson, P.A.

    1994-11-15

    A mercury-free dissolution process for aluminum involves placing the aluminum in a dissolver vessel in contact with nitric acid-fluoboric acid mixture at an elevated temperature. By maintaining a continuous flow of the acid mixture through the dissolver vessel, an effluent containing aluminum nitrate, nitric acid, fluoboric acid and other dissolved components are removed. 5 figs.

  3. Manufacturing

    Office of Environmental Management (EM)

    1 - 100 per ton of CO2e based on emissions in 2009. The range is partly to do discount rate 458 assumptions and partly due to assumptions about future events. Without emissions...

  4. Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i nAand DOE Safetyof Energy ThisSites | DepartmentRebate Program

  5. IEM5303/4323-Manufacturing Systems Design: High Volume Manufacturing Systems

    E-Print Network [OSTI]

    Bukkapatnam, Satish T.S.

    -time quality and asset management in high-volume manufacturing operations elicit student interests to pursue/CAM Technology for High-Volume Manufacturing: Control Hierarchy and Elements Process Planning and NumericalIEM5303/4323-Manufacturing Systems Design: High Volume Manufacturing Systems Schedule: 2-3:30 TR

  6. Method for automatically evaluating a transition from a batch manufacturing technique to a lean manufacturing technique

    DOE Patents [OSTI]

    Ivezic, Nenad; Potok, Thomas E.

    2003-09-30

    A method for automatically evaluating a manufacturing technique comprises the steps of: receiving from a user manufacturing process step parameters characterizing a manufacturing process; accepting from the user a selection for an analysis of a particular lean manufacturing technique; automatically compiling process step data for each process step in the manufacturing process; automatically calculating process metrics from a summation of the compiled process step data for each process step; and, presenting the automatically calculated process metrics to the user. A method for evaluating a transition from a batch manufacturing technique to a lean manufacturing technique can comprise the steps of: collecting manufacturing process step characterization parameters; selecting a lean manufacturing technique for analysis; communicating the selected lean manufacturing technique and the manufacturing process step characterization parameters to an automatic manufacturing technique evaluation engine having a mathematical model for generating manufacturing technique evaluation data; and, using the lean manufacturing technique evaluation data to determine whether to transition from an existing manufacturing technique to the selected lean manufacturing technique.

  7. Manufacturing Demonstration Facility Low-Cost Carbon Fiber Available to US Manufacturers

    E-Print Network [OSTI]

    commercialization and manufacturing barriers and realize the strength and energy saving benefits of these new

  8. BWeb Copy of the Aluminum Chapter from the 1st

    E-Print Network [OSTI]

    Ford, Andrew

    to a cheap source of electric power, typically a large scale hydro-electric facility. With 2,204 pounds industry. It then exploits the power of arrays to develop a model which distinguishes between smelters Falls Power Company. The partnership between large scale aluminum production and power generation

  9. Virtual Aluminum Castings An Industrial Application of Integrated...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home Author: J. Allison, M. Li, C. Wolverton, X. Su Year: 2006 Abstract: The automotive product design and manufacturing community is continually besieged by Hercule an...

  10. Cavity-output-field control via interference effects

    E-Print Network [OSTI]

    Viorel Ciornea; Mihai A. Macovei

    2014-10-25

    We show how interference effects are responsible for manipulating the output electromagnetic field of an optical micro-resonator in the good-cavity limit. The system of interest consists in a moderately strongly pumped two-level emitter embedded in the optical cavity. When an additional weaker laser of the same frequency is pumping the combined system through one of the resonator's mirrors then the output cavity electromagnetic field can be almost completely suppressed or enhanced. This is due to the interference among the scattered light by the strongly pumped atom into the cavity mode and the incident weaker laser field. The result applies to photonic crystal environments as well.

  11. Oak Ridge Centers for Manufacturing Technology - The Manufacturing Skills Campus

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power Administration wouldMass mapSpeeding access to scienceSpeeding accessScientificandThe Manufacturing Skills

  12. Output-Based Regulations: A Handbook for Air Regulators (U.S. EPA), August 2004

    Office of Energy Efficiency and Renewable Energy (EERE)

    Handbook providing practical information to help regulators decide if they want to use output-based regulations and explains how to develop an output-based emission standard

  13. A framework for training workers in contemporary manufacturing environments

    E-Print Network [OSTI]

    Kaber, David B.

    A framework for training workers in contemporary manufacturing environments ARUNKUMAR PENNATHUR MCMULKIN and DILEEP SULE Abstract. Manufacturing experiments with full automation for manufacturing. It is now widely accepted that humans are vital to efficient and effective operation of manufacturing

  14. Continuous Severe Plastic Deformation Processing of Aluminum Alloys

    SciTech Connect (OSTI)

    Raghavan Srinivasan (PI); Prabir K. Chaudhury; Balakrishna Cherukuri; Qingyou Han; David Swenson; Percy Gros

    2006-06-30

    Metals with grain sizes smaller than 1-micrometer have received much attention in the past decade. These materials have been classified as ultra fine grain (UFG) materials (grain sizes in the range of 100 to 1000-nm) and nano-materials (grain size <100-nm) depending on the grain size. This report addresses the production of bulk UFG metals through the use of severe plastic deformation processing, and their subsequent use as stock material for further thermomechanical processing, such as forging. A number of severe plastic deformation (SPD) methods for producing bulk UFG metals have been developed since the early 1990s. The most promising of these processes for producing large size stock that is suitable for forging is the equal channel angular extrusion or pressing (ECAE/P) process. This process involves introducing large shear strain in the work-piece by pushing it through a die that consists of two channels with the same cross-sectional shape that meet at an angle to each other. Since the cross-sections of the two channels are the same, the extruded product can be re-inserted into the entrance channel and pushed again through the die. Repeated extrusion through the ECAE/P die accumulates sufficient strain to breakdown the microstructure and produce ultra fine grain size. It is well known that metals with very fine grain sizes (< 10-micrometer) have higher strain rate sensitivity and greater elongation to failure at elevated temperature, exhibiting superplastic behavior. However, this superplastic behavior is usually manifest at high temperature (> half the melting temperature on the absolute scale) and very low strain rates (< 0.0001/s). UFG metals have been shown to exhibit superplastic characteristics at lower temperature and higher strain rates, making this phenomenon more practical for manufacturing. This enables part unitization and forging more complex and net shape parts. Laboratory studies have shown that this is particularly true for UFG metals produced by SPD techniques. This combination of properties makes UFG metals produced by SPD very attractive as machining, forging or extrusion stock, both from the point of view of formability as well as energy and cost saving. However, prior to this work there had been no attempt to transfer these potential benefits observed in the laboratory scale to industrial shop floor. The primary reason for this was that the laboratory scale studies had been conducted to develop a scientific understanding of the processes that result in grain refinement during SPD. Samples that had been prepared in the laboratory scale were typically only about 10-mm diameter and 50-mm long (about 0.5-inch diameter and 2-inches long). The thrust of this project was three-fold: (i) to show that the ECAE/P process can be scaled up to produce long samples, i.e., a continuous severe plastic deformation (CSPD) process, (ii) show the process can be scaled up to produce large cross section samples that could be used as forging stock, and (iii) use the large cross-section samples to produce industrial size forgings and demonstrate the potential energy and cost savings that can be realized if SPD processed stock is adopted by the forging industry. Aluminum alloy AA-6061 was chosen to demonstrate the feasibility of the approach used. The CSPD process developed using the principles of chamber-less extrusion and drawing, and was demonstrated using rolling and wire drawing equipment that was available at Oak Ridge National Laboratory. In a parallel effort, ECAE/P dies were developed for producing 100-mm square cross section SPD billets for subsequent forging. This work was carried out at Intercontinental Manufacturing Co. (IMCO), Garland TX. Forging studies conducted with the ECAE/P billets showed that many of the potential benefits of using UFG material can be realized. In particular, the material yield can be increased, and the amount of material that is lost as scrap can be reduced by as much as 50%. Forging temperatures can also be reduced by over 150ºC, resulting in energy savings in the ope

  15. Improved Irradiation Performance of Uranium-Molybdenum/Aluminum Dispersion Fuel by Silicon Addition in Aluminum

    SciTech Connect (OSTI)

    Yeon Soo Kim; G. L. Hofman; A. B. Robinson; D. M. Wachs

    2013-10-01

    Uranium-molybdenum fuel particle dispersion in aluminum is a form of fuel under development for conversion of high-power research and test reactors from highly enriched to low-enriched uranium in the U.S. Global Threat Reduction Initiative program (also known as the Reduced Enrichment for Research and Test Reactors program). Extensive irradiation tests have been conducted to find a solution for problems caused by interaction layer growth and pore formation between U-Mo and Al. Adding a small amount of Si (up to [approximately]5 wt%) in the Al matrix was one of the proposed remedies. The effect of silicon addition in the Al matrix was examined using irradiation test results by comparing side-by-side samples with different Si additions. Interaction layer growth was progressively reduced with increasing Si addition to the matrix Al, up to 4.8 wt%. The Si addition also appeared to delay pore formation and growth between the U-Mo and Al.

  16. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI

  17. Ultra-High Efficiency and Low-Emissions Combustion Technology for Manufacturing Industries

    SciTech Connect (OSTI)

    Atreya, Arvind

    2013-04-15

    The purpose of this research was to develop and test a transformational combustion technology for high temperature furnaces to reduce the energy intensity and carbon footprint of U.S. manufacturing industries such as steel, aluminum, glass, metal casting, and petroleum refining. A new technology based on internal and/or external Flue Gas Recirculation (FGR) along with significant enhancement in flame radiation was developed. It produces "Radiative Flameless Combustion (RFC)" and offers tremendous energy efficiency and pollutant reduction benefits over and above the now popular "flameless combustion." It will reduce the energy intensity (or fuel consumption per unit system output) by more than 50% and double the furnace productivity while significantly reducing pollutants and greenhouse gas emissions (10^3 times reduction in NOx and 10 times reduction in CO & hydrocarbons and 3 times reduction in CO2). Product quality improvements are also expected due to uniform radiation, as well as, reduction in scale/dross formation is expected because of non-oxidative atmosphere. RFC is inexpensive, easy to implement, and it was successfully tested in a laboratory-scale furnace at the University of Michigan during the course of this work. A first-ever theory with gas and particulate radiation was also developed. Numerical programs were also written to design an industrial-scale furnace. Nine papers were published (or are in the process of publication). We believe that this early stage research adequately proves the concept through laboratory experiments, modeling and computational models. All this work is presented in the published papers. Important conclusions of this work are: (1) It was proved through experimental measurements that RFC is not only feasible but a very beneficial technology. (2) Theoretical analysis of RFC was done in (a) spatially uniform strain field and (b) a planar momentum jet where the strain rate is neither prescribed nor uniform. Four important non-dimensional parameters controlling RFC in furnaces were identified. These are: (i) The Boltzmann number; (ii) The Damkohler number, (iii) The dimensionless Arrhenius number, and (iv) The equivalence ratio. Together they define the parameter space where RFC is possible. It was also found that the Damkohler number must be small for RFC to exist and that the Boltzmann number expands the RFC domain. The experimental data obtained during the course of this work agrees well with the predictions made by the theoretical analysis. Interestingly, the equivalence ratio dependence shows that it is easier to establish RFC for rich mixtures than for lean mixtures. This was also experimentally observed. Identifying the parameter space for RFC is necessary for controlling the RFC furnace operation. It is hoped that future work will enable the methodology developed here to be applied to the operation of real furnaces, with consequent improvement in efficiency and pollutant reduction. To reiterate, the new furnace combustion technology developed enables intense radiation from combustion products and has many benefits: (i) Ultra-High Efficiency and Low-Emissions; (ii) Uniform and intense radiation to substantially increase productivity; (iii) Oxygen-free atmosphere to reduce dross/scale formation; (iv) Provides multi-fuel capability; and (v) Enables carbon sequestration if pure oxygen is used for combustion.

  18. Output-increasing, protective cover for a solar cell

    DOE Patents [OSTI]

    Hammerbacher, Milfred D. (Dallas, TX)

    1995-11-21

    A flexible cover (14) for a flexible solar cell (12) protects the cell from the ambient and increases the cell's efficiency. The cell(12)includes silicon spheres (16) held in a flexible aluminum sheet matrix (20,22). The cover (14) is a flexible, protective layer (60) of light-transparent material having a relatively flat upper, free surface (64) and an irregular opposed surface (66). The irregular surface (66) includes first portions (68) which conform to the polar regions (31R) of the spheres (16) and second convex (72) or concave (90) portions (72 or 90) which define spaces (78) in conjunction with the reflective surface (20T) of one aluminum sheet (20). Without the cover (14) light (50) falling on the surface (20T) between the spheres (16) is wasted, that is, it does not fall on a sphere (16). The surfaces of the second portions are non-parallel to the direction of the otherwise wasted light (50), which fact, together with a selected relationship between the refractive indices of the cover and the spaces, result in sufficient diffraction of the otherwise wasted light (50) so that about 25% of it is reflected from the surface (20T) onto a sphere (16).

  19. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    64] USEPA, 2003, “Lean Manufacturing and the Environment:use the benefits of lean manufacturing principles to improve

  20. A Three Dimensional System Approach for Environmentally Sustainable Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Zhai, Qiang; Dornfield, David

    2012-01-01

    determining the sustainability performance of manufacturingcan improve the sustainability performance of manufacturing.for measuring sustainability performance of a manufacturing

  1. Celgard US Manufacturing Facilities Initiative for Lithium-ion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Celgard US Manufacturing Facilities Initiative for Lithium-ion Battery Separator Celgard US Manufacturing Facilities Initiative for...

  2. Advanced Manufacturing Office, U.S. Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    materials Advanced Manufacturing Office Advanced Manufacturing Office Battery and Supercapacitors: A technology capable of transforming many industries including vehicles systems...

  3. Multilayer heterostructures and their manufacture

    DOE Patents [OSTI]

    Hammond, Scott R; Reese, Matthew; Rupert, Benjamin; Miedaner, Alexander; Curtis, Clavin; Olson, Dana; Ginley, David S

    2015-11-04

    A method of synthesizing multilayer heterostructures including an inorganic oxide layer residing on a solid substrate is described. Exemplary embodiments include producing an inorganic oxide layer on a solid substrate by a liquid coating process under relatively mild conditions. The relatively mild conditions include temperatures below 225.degree. C. and pressures above 9.4 mb. In an exemplary embodiment, a solution of diethyl aluminum ethoxide in anhydrous diglyme is applied to a flexible solid substrate by slot-die coating at ambient atmospheric pressure, and the diglyme removed by evaporation. An AlO.sub.x layer is formed by subjecting material remaining on the solid substrate to a relatively mild oven temperature of approximately 150.degree. C. The resulting AlO.sub.x layer exhibits relatively high light transmittance and relatively low vapor transmission rates for water. An exemplary embodiment of a flexible solid substrate is polyethylene napthalate (PEN). The PEN is not substantially adversely affected by exposure to 150.degree. C

  4. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  5. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1993-01-01

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  6. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  7. Additive Manufacturing: Technology and Applications

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirley Ann JacksonDepartment| DepartmentAL/FAL 99-01 More5,AchievingSeptemberAdditive Manufacturing:

  8. Submodule construction for specifications with input assumptions and output guarantees *

    E-Print Network [OSTI]

    von Bochmann, Gregor

    bisimulation as conformance relation), and by synchronous finite state machines [Kim 97]. A restricted with synchronous communication or interleaving semantics. The paper also provides a new solution formula input and output. A new submodule construction algorithm for synchronous, partially defined input

  9. A Spatial Analysis of Multivariate Output from Regional Climate Models

    E-Print Network [OSTI]

    Sain, Steve

    , Columbus, OH 43210, ncressie@stat.osu.edu. 1 #12;1 Introduction Many processes in the Earth system cannot, etc. Climate models attempt to represent this system, as well as to incorporate anthropogenic forcingsA Spatial Analysis of Multivariate Output from Regional Climate Models Stephan R. Sain,1 Reinhard

  10. APPROXIMATION THEORY OF OUTPUT STATISTICS Dept. Information Systems

    E-Print Network [OSTI]

    Verdú, Sergio

    . In order to generate a ran- dom process we assume that a primary random source with an equiprobableAPPROXIMATION THEORY OF OUTPUT STATISTICS Te Sun Han Dept. Information Systems Senshu University-length) source coding rate of any finite-alphabet source, and a strong converse of the identijication coding

  11. ANALOG-DIGITAL INPUT OUTPUT SYSTEM FOR APPLE CO

    E-Print Network [OSTI]

    Groppi, Christopher

    Initialization Program - ADIOS INITB Appendix 2 Test Program - ADIOS TEST Appendix 3 AND9513 Utilization Appendix HI-506A. Multiplexer F. Sprague UHP -507 Relay Driver G. Teledyne Solid-State Relays H. Advanced bus driver, a 4-bit relay driver, or two solid-state relays. Three of the digital output bits can

  12. Enhanced immune function does not depress reproductive output

    E-Print Network [OSTI]

    Christians, Julian

    by a physiological (resource allocation) trade-o¡ between immune function and reproductive e¡ort, and several recent, based on a reciprocal, negative relationship between resources allocated to immune functionEnhanced immune function does not depress reproductive output T. D. Williams* , J. K. Christians, J

  13. TRICOLOR LIGHT EMITTING DIODE DOT MATRIX DISPLAY SYSTEM WITHAUDIO OUTPUT

    E-Print Network [OSTI]

    Pang, Grantham

    1 TRICOLOR LIGHT EMITTING DIODE DOT MATRIX DISPLAY SYSTEM WITHAUDIO OUTPUT Grantham Pang, Chi emitting diodes; tricolor display; audio communication. I. Introduction This paper relates to a tricolor broadcasting through the visible light rays transmitted by the display panel or assembly. Keywords: light

  14. Design of Controllers for a Multiple Input Multiple Output System 

    E-Print Network [OSTI]

    Harris, Amanda Lynne

    2012-07-16

    A method of controller design for multiple input multiple output (MIMO) system is needed that will not give the high order controllers of modern control theory but will be more systematic than the “ad hoc” method. The objective of this method...

  15. Computability in Anonymous Networks: Revocable vs. Irrecovable Outputs

    E-Print Network [OSTI]

    Computability in Anonymous Networks: Revocable vs. Irrecovable Outputs Yuval Emek 1 Jochen Seidel 2 Zurich ­ Distributed Computing Group ­ www.disco.ethz.ch #12;Anonymous Networks #12;Computability in Anonymous Networks #12;Computability in Anonymous Networks Computable Not Computable #12;Computability

  16. Control of fuel cell power output Federico Zenith, Sigurd Skogestad *

    E-Print Network [OSTI]

    Skogestad, Sigurd

    Control of fuel cell power output Federico Zenith, Sigurd Skogestad * Department of Chemical A simplified dynamic model for fuel cells is developed, based on the concept of instantaneous characteristic, which is the set of values of current and voltage that a fuel cell can reach instantaneously

  17. POLE PLACEMENT BY STATIC OUTPUT FEEDBACK FOR GENERIC LINEAR SYSTEMS

    E-Print Network [OSTI]

    Eremenko, Alexandre

    POLE PLACEMENT BY STATIC OUTPUT FEEDBACK FOR GENERIC LINEAR SYSTEMS A. EREMENKO AND A. GABRIELOV of such systems, where the real pole placement map is not surjective. It follows that for each system in U, there exists an open set of pole configurations, symmetric with respect to the real line, which cannot

  18. Counterexamples to pole placement by static output feedback

    E-Print Network [OSTI]

    Eremenko, Alexandre

    Counterexamples to pole placement by static output feedback A. Eremenko # and A. Gabrielov + 6 these conditions, there is a non­empty open subset U of such systems, where the real pole placement map is not surjective. It follows that for systems in U , there exist open sets of pole configurations which cannot

  19. Counterexamples to pole placement by static output feedback

    E-Print Network [OSTI]

    Eremenko, Alexandre

    Counterexamples to pole placement by static output feedback A. Eremenko and A. Gabrielov 6 these conditions, there is a non-empty open subset U of such systems, where the real pole placement map is not surjective. It follows that for systems in U, there exist open sets of pole configurations which cannot

  20. POLE PLACEMENT BY STATIC OUTPUT FEEDBACK FOR GENERIC LINEAR SYSTEMS

    E-Print Network [OSTI]

    Eremenko, Alexandre

    POLE PLACEMENT BY STATIC OUTPUT FEEDBACK FOR GENERIC LINEAR SYSTEMS A. EREMENKO # AND A. GABRIELOV of such systems, where the real pole placement map is not surjective. It follows that for each system in U , there exists an open set of pole configurations, symmetric with respect to the real line, which cannot

  1. Reduction of Carbon Footprint and Energy Efficiency Improvement in Aluminum Production by Use of Novel Wireless Instrumentation Integrated with Mathematical Modeling

    SciTech Connect (OSTI)

    James W. Evans

    2012-04-11

    The work addressed the greenhouse gas emission and electrical energy consumption of the aluminum industry. The objective was to provide a means for reducing both through the application of wireless instrumentation, coupled to mathematical modeling. Worldwide the aluminum industry consumes more electrical energy than all activities in many major countries (e.g. the UK) and emits more greenhouse gasses (e.g. than France). Most of these excesses are in the 'primary production' of aluminum; that is the conversion of aluminum oxide to metal in large electrolytic cells operating at hundreds of thousands of amps. An industry-specific GHG emission has been the focus of the work. The electrolytic cells periodically, but at irregular intervals, experience an upset condition known as an 'anode effect'. During such anode effects the cells emit fluorinated hydrocarbons (PFCs, which have a high global warming potential) at a rate far greater than in normal operation. Therefore curbing anode effects will reduce GHG emissions. Prior work had indicated that the distribution of electrical current within the cell experiences significant shifts in the minutes before an anode effect. The thrust of the present work was to develop technology that could detect and report this early warning of an anode effect so that the control computer could minimize GHG emissions. A system was developed to achieve this goal and, in collaboration with Alcoa, was tested on two cells at an Alcoa plant in Malaga, Washington. The project has also pointed to the possibility of additional improvements that could result from the work. Notable among these is an improvement in efficiency that could result in an increase in cell output at little extra operating cost. Prospects for commercialization have emerged in the form of purchase orders for further installations. The work has demonstrated that a system for monitoring the current of individual anodes in an aluminum cell is practical. Furthermore the system has been installed twice on a smelter in the US without exposing workers to hazards usually associated with running signal wires in aluminum plants. The results display the early warning of an anode effect that potentially can be used to minimize such anode effects with their excessive GHG emissions. They also point to a possible, but substantial, economic benefit that could result in improved current efficiency by anode adjustment based on individual anode current measurements.

  2. KHAMIS, LAMPERT: CO-CLASSIFICATION WITH OUTPUT SPACE REGULARIZATION 1 CoConut: Co-Classification with Output

    E-Print Network [OSTI]

    Daume III, Hal

    KHAMIS, LAMPERT: CO-CLASSIFICATION WITH OUTPUT SPACE REGULARIZATION 1 CoConut: Co, otherwise independent, data samples. The method we present, named CoConut, is based on the idea of adding on the class labels. CoConut can build on existing classi- fiers without making any assumptions on how

  3. Advanced manufacturing: Technology and international competitiveness

    SciTech Connect (OSTI)

    Tesar, A.

    1995-02-01

    Dramatic changes in the competitiveness of German and Japanese manufacturing have been most evident since 1988. All three countries are now facing similar challenges, and these challenges are clearly observed in human capital issues. Our comparison of human capital issues in German, Japanese, and US manufacturing leads us to the following key judgments: Manufacturing workforces are undergoing significant changes due to advanced manufacturing technologies. As companies are forced to develop and apply these technologies, the constituency of the manufacturing workforce (especially educational requirements, contingent labor, job content, and continuing knowledge development) is being dramatically and irreversibly altered. The new workforce requirements which result due to advanced manufacturing require a higher level of worker sophistication and responsibility.

  4. Reduction of Annealing Times for Energy Conservation in Aluminum

    SciTech Connect (OSTI)

    Anthony D. Rollett; Hasso Weiland; Mohammed Alvi; Abhijit Brahme

    2005-08-31

    Carnegie Mellon University was teamed with the Alcoa Technical Center with support from the US Dept. of Energy (Office of Industrial Technology) and the Pennsylvania Technology Investment Authority (PTIA) to make processing of aluminum less costly and more energy efficient. Researchers in the Department of Materials Science and Engineering have investigated how annealing processes in the early stages of aluminum processing affect the structure and properties of the material. Annealing at high temperatures consumes significant amounts of time and energy. By making detailed measurements of the crystallography and morphology of internal structural changes they have generated new information that will provide a scientific basis for shortening processing times and consuming less energy during annealing.

  5. Influence of insulating coating on aluminum wire explosions

    SciTech Connect (OSTI)

    Li, Yang; Wu, Jian; Sheng, Liang; Zhao, Jizhen; Zhang, Mei; Yuan, Yuan; Peng, Bodong; Li, Xingwen

    2014-10-15

    Single wire explosions are widely used in understanding the early stages of z-pinch experiments. This paper presents a serial of experiments conducted on the pulse power generator with ?1?kA peak current and ?10?ns rising time in Xi'an Jiao Tong University. Polyimide coated aluminum wires and uncoated ones were tested under three different voltages to analyze the effect of insulating coating. Experimental results showed that insulating coating can increase the energy deposition 10%?30% in aluminum wires by delaying the voltage collapse and raising the maximum load resistance. The substantial energy deposition resulted in about 20% faster expansion rates for coated wires. Experimental evidence that plasma channel shunts the current from the wire core was observed by streak camera and schlieren graphs. This paper also briefly discussed the influence of nonuniform coating on the morphology of wire expansion.

  6. Low Energy Ion Implantationin Semiconductor Manufacturing | U...

    Office of Science (SC) Website

    Low Energy Ion Implantation in Semiconductor Manufacturing Nuclear Physics (NP) NP Home About Research Facilities Science Highlights Benefits of NP Applications of Nuclear Science...

  7. Battery Manufacturing Processes Improved by Johnson Controls...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies Office. The project focused on three major aspects of the lithium ion (Li-ion) battery manufacturing process: reducing process time for battery formation and...

  8. Natural Fiber Composites: Retting, Preform Manufacture & Molding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Fiber Composites: Retting, Preform Manufacture & Molding FY 2008 Progress Report for Lightweighting Materials - 8. Polymer Composites Research and Development FY 2009...

  9. Supplemental Comments of the Plumbing Manufacturers Instititute...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    the Economic Impacts of the Proposed Definition of "Showerhead," Docket No. EERE-2010-BT-NOA-0016 Supplemental Comments of the Plumbing Manufacturers Instititute Regarding the...

  10. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    will create collaborative communities to target a unique technology in advanced manufacturing. DOE's industrial technical assistance efforts are critical to the deployment of...

  11. 2010 Manufacturing Energy and Carbon Footprints: Definitions...

    Broader source: Energy.gov (indexed) [DOE]

    for the Manufacturing Energy and Carbon Footprints (MECS 2010) More Documents & Publications Cement (2010 MECS) Fabricated Metals (2010 MECS) Glass and Glass Products (2010 MECS)...

  12. Manufacturing Barriers to High Temperature PEM Commercialization

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improve cost 992011 10 Manufacturing Barriers BASF is interested in mass markets for fuel cells Market forces appear to favor distributed generation - combined heat and...

  13. Energy-Related Carbon Emissions in Manufacturing

    Reports and Publications (EIA)

    2000-01-01

    Energy-related carbon emissions in manufacturing analysis and issues related to the energy use, energy efficiency, and carbon emission indicators.

  14. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    Precision Manufacturing, LCA, Machining, SustainabilityNOMENCLATURE API = CMOS = GWP = LCA = LCI = Mfg = MRR = RoHSLife Cycle Assessment (LCA). The following sections will

  15. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    Life Cycle Assessment, LCA, Green manufacturing, Leveraging,= Global warming potential LCA = Life Cycle Assessment LCI =Life Cycle Assessment (LCA). The following sections will

  16. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Legacy Manufacturing Technologies: e.g. melding, joining, welding Virtual, model- driven library: e.g. foundries, chemicals Process control metrology Two pathways through the...

  17. Microstructural Properties of Gamma Titanium Aluminide Manufactured...

    Office of Scientific and Technical Information (OSTI)

    COMPOUNDS In recent years, Electron Beam Melting (EBM) has matured as a technology for additive manufacturing of dense metal parts. The parts are built by additive consolidation...

  18. Microstructural Properties of Gamma Titanium Aluminide Manufactured...

    Office of Scientific and Technical Information (OSTI)

    Beam Melting In recent years, Electron Beam Melting (EBM) has matured as a technology for additive manufacturing of dense metal parts. The parts are built by additive consolidation...

  19. Solid State Lighting LED Manufacturing Roundtable Summary

    SciTech Connect (OSTI)

    None

    2010-03-31

    Summary of a meeting of LED experts to develop proposed priority tasks for the Manufacturing R&D initiative, including task descriptions, discussion points, recommendations, and presentation highlights.

  20. Manufacturing Ecosystems and Keystone Technologies (Text Version)

    Broader source: Energy.gov [DOE]

    This is a text version of the Manufacturing Ecosystems and Keystone Technologies video, originally presented on March 12, 2012 at the MDF Workshop held in Chicago, Illinois.

  1. Green Manufacturing Initiative Annual Report 2010

    E-Print Network [OSTI]

    de Doncker, Elise

    Green Manufacturing Initiative Annual Report 2010 Dr. John Patten Dr. David Meade May 3, 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Herman Miller Energy Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  2. Manufacturing Process for OLED Integrated Substrate

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and an additional 3 months has also been granted. The planned spend from subcontractor Solvay is being redirected to alternate in-house anode manufacturing process development....

  3. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    energy intensity and efficiently direct energy to forming the product. Examples include additive manufacturing, selective heating, and out-of-the-autoclave composite...

  4. Clean Energy Manufacturing Initiative Industrial Efficiency and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis An error occurred. Try...

  5. Welcome and Advanced Manufacturing Partnership (Text Version)

    Broader source: Energy.gov [DOE]

    This is a text version of the Welcome and Advanced Manufacturing Partnership video, originally presented on March 12, 2012 at the MDF Workshop held in Chicago, Illinois.

  6. Natural Fiber Composites: Retting, Preform Manufacture & Molding

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Retting, Preform Manufacture & Molding (Start:06.22.07) PI: Jim Holbery Presenter: Mark Smith Pacific Northwest National Laboratory Wednesday, February 27, 2008 This presentation...

  7. Energy & Manufacturing Workforce Training Topics List - Version...

    Office of Environmental Management (EM)

    areas of energy andor manufacturing. Information provided in this list includes: the subjects being taught, grantee, project title, and state. In some cases the list also shows...

  8. Tank Manufacturing, Testing, Deployment and Field Performance...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing, Testing, Field Performance, and Certification International Hydrogen Fuel and Pressure Vessel Forum 2010 Proceedings CNG and Hydrogen Tank Safety, R&D, and Testing...

  9. Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast...

    Energy Savers [EERE]

    FCTO Home About the Fuel Cell Technologies Office Hydrogen Production Hydrogen Delivery Hydrogen Storage Fuel Cells Technology Validation Manufacturing Safety, Codes & Standards...

  10. American Energy and Manufacturing Competitiveness Summit

    Broader source: Energy.gov [DOE]

    The American Energy and Manufacturing Competitiveness Summit will bring together leaders and perspectives from industry, government, academia, national laboratories, labor, and policy organizations...

  11. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Broader source: Energy.gov (indexed) [DOE]

    Process, and Materials R&D More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop WORKSHOP: MATERIALS FOR HARSH SERVICE CONDITIONS -...

  12. Angular output of hollow, metal-lined, waveguide Raman sensors

    SciTech Connect (OSTI)

    Biedrzycki, Stephen; Buric, Michael P.; Falk, Joel; Woodruff, Steven D.

    2012-04-20

    Hollow, metal-lined waveguides used as gas sensors based on spontaneous Raman scattering are capable of large angular collection. The collection of light from a large solid angle implies the collection of a large number of waveguide modes. An accurate estimation of the propagation losses for these modes is required to predict the total collected Raman power. We report a theory/experimental comparison of the Raman power collected as a function of the solid angle and waveguide length. New theoretical observations are compared with previous theory appropriate only for low-order modes. A cutback experiment is demonstrated to verify the validity of either theory. The angular distribution of Raman light is measured using aluminum and silver-lined waveguides of varying lengths.

  13. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect (OSTI)

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  14. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect (OSTI)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  15. Manufactured caverns in carbonate rock

    DOE Patents [OSTI]

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  16. Optical device with conical input and output prism faces

    DOE Patents [OSTI]

    Brunsden, Barry S. (Chicago, IL)

    1981-01-01

    A device for radially translating radiation in which a right circular cylinder is provided at each end thereof with conical prism faces. The faces are oppositely extending and the device may be severed in the middle and separated to allow access to the central part of the beam. Radiation entering the input end of the device is radially translated such that radiation entering the input end at the perimeter is concentrated toward the output central axis and radiation at the input central axis is dispersed toward the output perimeter. Devices are disclosed for compressing beam energy to enhance drilling techniques, for beam manipulation of optical spatial frequencies in the Fourier plane and for simplification of dark field and color contrast microscopy. Both refracting and reflecting devices are disclosed.

  17. An Advanced simulation Code for Modeling Inductive Output Tubes

    SciTech Connect (OSTI)

    Thuc Bui; R. Lawrence Ives

    2012-04-27

    During the Phase I program, CCR completed several major building blocks for a 3D large signal, inductive output tube (IOT) code using modern computer language and programming techniques. These included a 3D, Helmholtz, time-harmonic, field solver with a fully functional graphical user interface (GUI), automeshing and adaptivity. Other building blocks included the improved electrostatic Poisson solver with temporal boundary conditions to provide temporal fields for the time-stepping particle pusher as well as the self electric field caused by time-varying space charge. The magnetostatic field solver was also updated to solve for the self magnetic field caused by time changing current density in the output cavity gap. The goal function to optimize an IOT cavity was also formulated, and the optimization methodologies were investigated.

  18. Light-operated proximity detector with linear output

    DOE Patents [OSTI]

    Simpson, M.L.; McNeilly, D.R.

    1984-01-01

    A light-operated proximity detector is described in which reflected light intensity from a surface whose proximity to the detector is to be gauged is translated directly into a signal proportional to the distance of the detector from the surface. A phototransistor is used to sense the reflected light and is connected in a detector circuit which maintains the phtotransistor in a saturated state. A negative feedback arrangement using an operational amplifier connected between the collector and emitter of the transistor provides an output at the output of the amplifier which is linearly proportional to the proximity of the surface to the detector containing the transistor. This direct proportional conversion is true even though the light intensity is varying with the proximity in proportion to the square of the inverse of the distance. The detector may be used for measuring the distance remotely from any target surface.

  19. Light-operated proximity detector with linear output

    DOE Patents [OSTI]

    Simpson, Marc L. (Harriman, TN); McNeilly, David R. (Maryville, TN)

    1985-01-01

    A light-operated proximity detector is described in which reflected light intensity from a surface whose proximity to the detector is to be gauged is translated directly into a signal proportional to the distance of the detector from the surface. A phototransistor is used to sense the reflected light and is connected in a detector circuit which maintains the phototransistor in a saturated state. A negative feedback arrangement using an operational amplifier connected between the collector and emitter of the transistor provides an output at the output of the amplifier which is linearly proportional to the proximity of the surface to the detector containing the transistor. This direct proportional conversion is true even though the light intensity is varying with the proximity in proportion to the square of the inverse of the distance. The detector may be used for measuring the distance remotely from any target surface.

  20. Quantum Discrete Fourier Transform with Classical Output for Signal Processing

    E-Print Network [OSTI]

    Chao-Yang Pang; Ben-Qiong Hu

    2007-06-17

    Discrete Fourier transform (DFT) is the base of modern signal or information processing. 1-Dimensional fast Fourier transform (1D FFT) and 2D FFT have time complexity O(NlogN) and O(N^2logN) respectively. Quantum 1D and 2D DFT algorithms with classical output (1D QDFT and 2D QDFT) are presented in this paper. And quantum algorithm for convolution estimation is also presented in this paper. Compared with FFT, QDFT has two advantages at least. One of advantages is that 1D and 2D QDFT has time complexity O(sqrt(N)) and O(N) respectively. The other advantage is that QDFT can process very long signal sequence at a time. QDFT and quantum convolution demonstrate that quantum signal processing with classical output is possible.

  1. Isentropic Compression Experiment on Aluminum Using the Z-Accelerator

    SciTech Connect (OSTI)

    Williamson, D.R.; Peterson, R.R.; Blanchard, J.P

    2003-07-15

    The capability of using the Z-Machine at Sandia to perform isentropic compression experiments has been discussed by Hall previously. Pressures exceeding 1.5 Mbar have been launched into materials and the pressure wave can be shaped by varying the load current in Z. In this paper, theoretical results will be presented for an aluminum sample in which we obtain isentropic equations of state (EOS) information.Obtaining the isentropic EOS is necessary in many scientific and technological fields for computer simulations. We will follow the procedure outlined by Reisman to determine the EOS. From these steps, we will determine the theoretical EOS of aluminum using data obtained from BUCKY. We will discuss any variances we have in our results due to the use of two different sets of EOS opacity data.The results presented here were obtained using BUCKY, a 1-D MHD code developed at University of Wisconsin-Madison. BUCKY is a code that simulates high energy density plasmas and target yields for Inertial Confinement Fusion (ICF). BUCKY was originally designed to study target physics and target chamber designs for ICF reactors but can be used to study Isentropic Compression Experiments.We will describe the procedure used to determine the velocity wave profile measurements that leads to determining EOS. From the velocity wave profile we will be able to determine the isentropic compression equations of state of the aluminum sample modeled.

  2. The effects of output transformers on distortion in audio amplifiers 

    E-Print Network [OSTI]

    Lanier, Ross Edwin

    1949-01-01

    in Pig. 8. The audio frequency amplifier is a conventional single-ended, fixed bias, power amplifier using a 6?6 tube connected for triode operation and driven by a low impedance audio frequency oscillator. The amplifier was coupled to its recommended... distortion in either the primary or the output of the transformer. 52 INTZRMODUIATION DISTORTION Hewlett-Packer Audio Frequenc Oscillator odel 200 Regulate Power Supply Aud o Frequenc Am lifie rane orme under Hew e -Pac sr Harmonic lliave...

  3. Development of a high-output dual-fuel engine

    SciTech Connect (OSTI)

    Danyluk, P.R. . Fairbanks Morse Engineering Division)

    1993-10-01

    This paper presents the results of a new dual-fuel engine development program. The engine is the largest commercially available in terms of power output (650 hp/cyl) and features very low emissions (1 g/hp-hr NO[sub x]) and excellent fuel consumption (43 percent thermal efficiency). A two-cylinder turbocharged prototype was designed and built for the initial development. Results from testing on 18-cylinder production versions are also reported.

  4. Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning (MRP)

    E-Print Network [OSTI]

    Cook, Diane J.

    -time controller. The controller uses four matrices: Fv and Sv describe ordering constraints between plan by allowing limited production capacity Inputs to Control System Researchers studying issues in intelligentCombining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning

  5. A Vehicle Manufacturer’s Perspective on Higher-Octane Fuels

    Broader source: Energy.gov [DOE]

    Breakout Session 1C—Fostering Technology Adoption I: Building the Market for Renewables with High Octane Fuels A Vehicle Manufacturer’s Perspective on Higher-Octane Fuels Tom Leone, Technical Expert, Powertrain Evaluation and Analysis, Ford Motor Company

  6. Manufacturing Industrial Development for the Alternative Energy Systems-Final Report

    SciTech Connect (OSTI)

    Dr. Chuck Ryan, National Center for Manufacturing Sciences; Dr. Dawn White, Accio Energy; Mr. Duncan Pratt, General Electric Global Research

    2013-01-30

    NCMS identified and developed critical manufacturing technology assessments vital to the affordable manufacturing of alternative-energy systems. NCMS leveraged technologies from other industrial sectors and worked with our extensive member organizations to provide DOE with two projects with far-reaching impact on the generation of wind energy. In the response for a call for project ideas, 26 project teams submitted ideas. Following a detailed selection criteria, two projects were chosen for development: Advanced Manufacturing for Modular Electro-kinetic (E-K) Wind Energy Conversion Technology - The goal of this project was to demonstrate that a modular wind energy technology based on electrohydrodynamic wind energy principles and employing automotive heritage high volume manufacturing techniques and modular platform design concepts can result in significant cost reductions for wind energy systems at a range of sizes from 100KW to multi-MW. During this program, the Accio/Boeing team made major progress on validating the EHD wind energy technology as commercially viable in the wind energy sector, and moved along the manufacturing readiness axis with a series of design changes that increased net system output. Hybrid Laser Arc Welding for Manufacture of Wind Towers - The goal of this research program was to reduce the cost of manufacturing wind towers through the introduction of hybrid laser arc welding (HLAW) into the supply chain for manufacturing wind towers. HLAW has the potential to enhance productivity while reducing energy consumption to offset the foreign low-cost labor advantage and thereby enhance U.S. competitiveness. HLAW technology combines laser welding and arc welding to produce an energy efficient, high productivity, welding process for heavy manufacturing. This process leverages the ability of a laser to produce deep weld penetration and the ability of gas metal arc welding (GMAW) to deposit filler material, thereby producing stable, high quality, welds on joints with gaps and mismatches typical of those seen in heavy manufacturing. Wind towers utilize varying thicknesses of steel throughout their structures to meet the mechanical load requirements while keeping material costs low. A typical tower might have as many as twelve different material thicknesses. Joining each thickness requires a unique joint design and welding approach to enable the management of quality, productivity, and mechanical properties. In this program, laser joining of materials with thicknesses ranging from 12mm to 35mm were evaluated against the standard quality and mechanical requirements for General Electric wind tower components. The joining processes demonstrated showed the ability to meet key requirements with the appropriate process controls in place.

  7. Manufacturer-to-Retailer versus Manufacturer-to-Consumer Rebates in a Supply Chain

    E-Print Network [OSTI]

    Aydin, Goker

    Manufacturer-to-Retailer versus Manufacturer-to-Consumer Rebates in a Supply Chain Goker Aydin rebates and retail pricing. The demand uncertainty is multiplicative, and the expected demand depends on the effective (retail) price of the product. A retailer rebate goes from the manufacturer to the retailer

  8. MANUFACTURING COMPLEXITY EVALUATION AT THE DESIGN STAGE FOR BOTH MACHINING AND LAYERED MANUFACTURING

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    and an additive process. Manufacturability indexes are calculated at the tool design stage, these indexes provide an accurate view of which areas of the tool will advantageously be machined or manufactured by an additiveMANUFACTURING COMPLEXITY EVALUATION AT THE DESIGN STAGE FOR BOTH MACHINING AND LAYERED

  9. SUBMITTED TO THE SPECIAL ISSUE OF IEEE TRANS. ON SEMICONDUCTOR MANUFACTURING 1 Simulation of Semiconductor Manufacturing

    E-Print Network [OSTI]

    SUBMITTED TO THE SPECIAL ISSUE OF IEEE TRANS. ON SEMICONDUCTOR MANUFACTURING 1 Simulation of Semiconductor Manufacturing Supply-Chain Systems with DEVS, MPC, and KIB Dongping Huang, Hessam Sarjoughian1 manufacturing supply-chain systems can be described using a combination of Discrete EVent System Specification

  10. Susceptibility of Aluminum Alloys to Corrosion in Simulated Fuel Blends Containing Ethanol

    SciTech Connect (OSTI)

    Thomson, Jeffery K; Pawel, Steven J; Wilson, Dane F

    2013-01-01

    The compatibility of aluminum and aluminum alloys with synthetic fuel blends comprised of ethanol and reference fuel C (a 50/50 mix of toluene and iso-octane) was examined as a function of water content and temperature. Commercially pure wrought aluminum and several cast aluminum alloys were observed to be similarly susceptible to substantial corrosion in dry (< 50 ppm water) ethanol. Corrosion rates of all the aluminum materials examined was accelerated by increased temperature and ethanol content in the fuel mixture, but inhibited by increased water content. Pretreatments designed to stabilize passive films on aluminum increased the incubation time for onset of corrosion, suggesting film stability is a significant factor in the mechanism of corrosion.

  11. Battery resource assessment. Subtask II. 5. Battery manufacturing capability recycling of battery materials. Draft final report

    SciTech Connect (OSTI)

    Pemsler, P.

    1981-02-01

    Studies were conducted on the recycling of advanced battery system components for six different battery systems. These include: Nickel/Zinc, Nickel/Iron, Zinc/Chlorine, Zinc/Bromine, Sodium/Sulfur, and Lithium-Aluminum/Iron Sulfide. For each battery system, one or more processes has been developed which would permit recycling of the major or active materials. Each recycle process has been designed to produce a product material which can be used directly as a raw material by the battery manufacturer. Metal recoverabilities are in the range of 93 to 95% for all processes. In each case, capital and operating costs have been developed for a recycling plant which processes 100,000 electric vehicle batteries per year. These costs have been developed based on material and energy balances, equipment lists, factored installation costs, and manpower estimates. In general, there are no technological barriers for recycling in the Nickel/Zinc, Nickel/Iron, Zinc/Chlorine and Zinc/Bromine battery systems. The recycling processes are based on essentially conventional, demonstrate technology. The lead times required to build battery recycling plants based on these processes is comparable to that of any other new plant. The total elapsed time required from inception to plant operation is approximately 3 to 5 y. The recycling process for the sodium/sulfur and lithium-aluminum/sulfide battery systems are not based on conventional technology. In particular, mechanical systems for dismantling these batteries must be developed.

  12. Clean Energy Manufacturing Analysis Center (CEMAC)

    SciTech Connect (OSTI)

    2015-12-01

    The U.S. Department of Energy's Clean Energy Manufacturing Analysis Center (CEMAC) provides objective analysis and up-to-date data on global supply chains and manufacturing of clean energy technologies. Policymakers and industry leaders seek CEMAC insights to inform choices to promote economic growth and the transition to a clean energy economy.

  13. Mechanical and Manufacturing Engineering Petroleum Engineering Minor

    E-Print Network [OSTI]

    Mechanical and Manufacturing Engineering Petroleum Engineering Minor The Department of Mechanical and Manufacturing Engineering offers a minor in petroleum engineering within the mechanical engineering major program. This minor builds on the fundamentals provided by a basis in mechanical engineering and adds

  14. Evaluating Energy Efficiency Improvements in Manufacturing Processes

    E-Print Network [OSTI]

    Boyer, Edmond

    and increasing awareness of "green" customers have brought energy efficient manufacturing on top of the agendaEvaluating Energy Efficiency Improvements in Manufacturing Processes Katharina Bunse1 , Julia Sachs kbunse@ethz.ch, sachsj@student.ethz.ch, mvodicka@ethz.ch Abstract. Global warming, rising energy prices

  15. Manufacturing Thomas W. Eagar, Guest Editor

    E-Print Network [OSTI]

    Eagar, Thomas W.

    Materials Manufacturing Thomas W. Eagar, Guest Editor The bt·h.n-ior of succl'ssful manufac- tunn;imos., t·m·ironment for mate- nab manufacturing changes, so too does our ml·a~un· ol matt·rials performance~·(·vt·r. as shown by Figure 1, there are sen·ral additional dimensions to perfor- mann·. In particular, successful

  16. Fluids Review ME 6222: Manufacturing Processes and

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Gate Cope D Parting Line Gate Drag Casting ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 11 #12;Manufacturing - Ex. 1-2g · You wish to pour the metal so that you do not entrain below 20 000 are OK in casting· values below 20,000 are OK in casting ­ Bernoulli's equation Contin it

  17. A Three Dimensional System Approach for Environmentally Sustainable Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Zhai, Qiang; Dornfield, David

    2012-01-01

    of Aluminum Oxide Atomic Layer Deposition. Applied Physics11] George SM (2010) Atomic Layer Deposition: An Overview.2 O 3 Prepared by Atomic Layer Deposition as Gate Dielectric

  18. Impact of Aluminum on Anticipated Corrosion in a Flooded SNF Multi Canister Overpack (MCO)

    SciTech Connect (OSTI)

    DUNCAN, D.R.

    1999-07-06

    Corrosion reactions in a flooded MCO are examined to determine the impact of aluminum corrosion products (from aluminum basket grids and spacers) on bound water estimates and subsequent fuel/environment reactions during storage. The mass and impact of corrosion products were determined to be insignificant, validating the choice of aluminum as an MCO component and confirming expectations that no changes to the Technical Databook or particulate mass or water content are necessary.

  19. Manufacturing fuel-switching capability, 1988

    SciTech Connect (OSTI)

    Not Available

    1991-09-01

    Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs.

  20. EFFECT OF GRAIN SIZE ON THE ACOUSTIC EMISSION GENERATED DURING PLASTIC DEFORMATION OF ALUMINUM

    E-Print Network [OSTI]

    Baram, J.

    2013-01-01

    EMISSION GENERATED DURING PLASTIC DEFORMATION OF ALUMINUMEMISSION GENERATED DURING PLASTIC DEFORMATION OF ALUMINUM J.Al 1100 samples during plastic deformation were analyzed

  1. Investigation of Opportunities for High-Temperature Solar Energy in the Aluminum Industry

    SciTech Connect (OSTI)

    Murray, J.

    2006-05-01

    This report gives the conclusions drawn from a study of the potential application of high-temperature solar process heat for production of aluminum.

  2. Method and system for managing an electrical output of a turbogenerator

    DOE Patents [OSTI]

    Stahlhut, Ronnie Dean (Bettendorf, IA); Vuk, Carl Thomas (Denver, IA)

    2009-06-02

    The system and method manages an electrical output of a turbogenerator in accordance with multiple modes. In a first mode, a direct current (DC) bus receives power from a turbogenerator output via a rectifier where turbogenerator revolutions per unit time (e.g., revolutions per minute (RPM)) or an electrical output level of a turbogenerator output meet or exceed a minimum threshold. In a second mode, if the turbogenerator revolutions per unit time or electrical output level of a turbogenerator output are less than the minimum threshold, the electric drive motor or a generator mechanically powered by the engine provides electrical energy to the direct current bus.

  3. Method and system for managing an electrical output of a turbogenerator

    DOE Patents [OSTI]

    Stahlhut, Ronnie Dean (Bettendorf, IA); Vuk, Carl Thomas (Denver, IA)

    2010-08-24

    The system and method manages an electrical output of a turbogenerator in accordance with multiple modes. In a first mode, a direct current (DC) bus receives power from a turbogenerator output via a rectifier where turbogenerator revolutions per unit time (e.g., revolutions per minute (RPM)) or an electrical output level of a turbogenerator output meet or exceed a minimum threshold. In a second mode, if the turbogenerator revolutions per unit time or electrical output level of a turbogenerator output are less than the minimum threshold, the electric drive motor or a generator mechanically powered by the engine provides electrical energy to the direct current bus.

  4. Reliable Gas Turbine Output: Attaining Temperature Independent Performance 

    E-Print Network [OSTI]

    Neeley, J. E.; Patton, S.; Holder, F.

    1992-01-01

    stream_source_info ESL-IE-92-04-10.pdf.txt stream_content_type text/plain stream_size 16831 Content-Encoding ISO-8859-1 stream_name ESL-IE-92-04-10.pdf.txt Content-Type text/plain; charset=ISO-8859-1 RELIABLE GAS TURBINE... OUTPUT; ATTAINING TEMPERATURE INDEPENDENT PERFORMANCE James E. Neeley, P.E. Power Plant Engineer Public Utility Commission of Texas Austin, Texas ABSTRACT Improvements in gas turbine efficiency, coupled with dropping gas prices, has made gas...

  5. Method of manufacturing large dish reflectors for a solar concentrator apparatus

    DOE Patents [OSTI]

    Angel, Roger P (Tucson, AZ); Olbert, Blain H (Tucson, AZ)

    2011-12-27

    A method of manufacturing monolithic glass reflectors for concentrating sunlight in a solar energy system is disclosed. The method of manufacturing allows large monolithic glass reflectors to be made from float glass in order to realize significant cost savings on the total system cost for a solar energy system. The method of manufacture includes steps of heating a sheet of float glass positioned over a concave mold until the sheet of glass sags and stretches to conform to the shape of the mold. The edges of the dish-shaped glass are rolled for structural stiffening around the periphery. The dish-shaped glass is then silvered to create a dish-shaped mirror that reflects solar radiation to a focus. The surface of the mold that contacts the float glass preferably has a grooved surface profile comprising a plurality of cusps and concave valleys. This grooved profile minimizes the contact area and marring of the specular glass surface, reduces parasitic heat transfer into the mold and increases mold lifetime. The disclosed method of manufacture is capable of high production rates sufficiently fast to accommodate the output of a conventional float glass production line so that monolithic glass reflectors can be produced as quickly as a float glass production can make sheets of float glass to be used in the process.

  6. Education for the ManufacturingEducation for the Manufacturing Industries of the FutureIndustries of the Future

    E-Print Network [OSTI]

    Brock, David

    Growth. Every $1.00 in manufactured goods generates an additional $1.43 worth of additional economic© ATI 2006 Education for the ManufacturingEducation for the Manufacturing Industries of the FutureIndustries of the Future presented to thepresented to the 2006 MIT Manufacturing Summit:2006 MIT Manufacturing Summit

  7. Proceedings of the 1998 NSF Design and Manufacturing Grantees Conferences Manufacturing Logistics Workshop: A Summary of Research Directions

    E-Print Network [OSTI]

    Wu, David

    Proceedings of the 1998 NSF Design and Manufacturing Grantees Conferences Manufacturing Logistics Louis A. Martin-Vega Lehigh University Abstract: A workshop sponsored by NSF on Manufacturing Logistics for Manufacturing Logistics was defined. In this paper, we summarize future research directions in manufacturing

  8. DESIGN AND FABRICATION OF A ROLLER IMPRINTING DEVICE FOR MICROFLUIDIC DEVICE MANUFACTURING

    E-Print Network [OSTI]

    Vijayaraghavan, Athulan; Jayanathan, Stephen; Helu, Moneer; Dornfeld, David

    2008-01-01

    micromachining”. CIRP Annals - Manufacturing Technology, 55(of the Laboratory for Manufacturing and Sustainability (the 2008 International Manufacturing Science And Engineering

  9. "Human Health Impact Characterization of Toxic Chemicals for Sustainable Design and Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Dornfeld, David

    2009-01-01

    Sustainable Design and Manufacturing Chris Y. Yuan, Davidsustainable design and manufacturing. Human health impactfor sustainable design and manufacturing, streamlined and

  10. FRICTION STIR SPOT WELDING OF 6016 ALUMINUM ALLOY

    SciTech Connect (OSTI)

    Mishra, Rajiv S.; Webb, S.; Freeney, T. A.; Chen, Y. L.; Gayden, X.; Grant, Glenn J.; Herling, Darrell R.

    2007-01-08

    Friction stir spot welding (FSSW) of 6016 aluminum alloy was evaluated with conventional pin tool and new off-center feature tools. The off-center feature tool provides significant control over the joint area. The tool rotation rate was varied between 1000 and 2500 rpm. Maximum failure strength was observed in the tool rotation range of 1200-1500 rpm. The results are interpreted in the context of material flow in the joint and influence of thermal input on microstructural changes. The off-center feature tool concept opens up new possibilities for plunge-type friction stir spot welding.

  11. The Pricing of Electricity to Aluminum Smelters in the Northwest 

    E-Print Network [OSTI]

    Foley, T. J.

    1986-01-01

    prompted Bonneville to search for Innovative pnClng schemes designed to maintain its revenue base Bonneville's proposed strategy Includes tYing the price of electricity it seilS to tne alumlr,u~ smelters to the world price of aluminum. This paper wili... examine Bonneville's proposed pnClng strategy; it will also examine other strategies to reduce uncertainty In the region's future electriC load. BACKGROUND For well over half a century, electrical power has been a cornerstone of the PaCific Northwest...

  12. Standard specification for nuclear-grade aluminum oxide pellets

    E-Print Network [OSTI]

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This specification applies to pellets of aluminum oxide that may be ultimately used in a reactor core, for example, as filler or spacers within fuel, burnable poison, or control rods. In order to distinguish between the subject pellets and “burnable poison” pellets, it is established that the subject pellets are not intended to be used as neutron-absorbing material. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

  13. Adaptive Integrated Manufacturing Enterprises: Information Technology for the Next Decade

    E-Print Network [OSTI]

    Hsu, Cheng

    Adaptive Integrated Manufacturing Enterprises: Information Technology for the Next Decade Cheng Hsu for Manufacturing Productivity and Technology Transfer. #12;Abstract A new vision effecting adaptiveness Manufacturing Enterprises (AIME). It focuses on four major problems: (1) Management of multiple systems

  14. MECH 502: Advanced/Additive Manufacturing Engineering COURSE DESCRIPTION

    E-Print Network [OSTI]

    Connors, Daniel A.

    MECH 502: Advanced/Additive Manufacturing Engineering COURSE DESCRIPTION In this course you product development and innovation. You will develop a rich knowledge of additive manufacturing processes enabling advanced/additive manufacturing and personal fabrication. You will have the opportunity

  15. Additive Manufacturing in China: Threats, Opportunities, and Developments (Part I)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    application of additive manufacturing in China’s aviationAnalysis May 2013 Additive Manufacturing in China: Threats,an overview of China’s additive manufacturing industry is

  16. Advanced Manufacturing Office, U.S. Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Advanced Manufacturing Of Office fice Manufacturing is vital to the U.S. economy * 11% of U.S. GDP * 57% of U.S. Exports * 12 million U.S. jobs * Nearly 20% of the...

  17. Advanced Manufacturing Office in DOE Multimaterial Joining Workshop

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    0 -20 -40 -60 -80 -100 Advanced Manufacturing Office Manufacturing is vital to the U.S. economy * 57% of U.S. Exports * Nearly 20% of the worlds manufactured value added * 11% of...

  18. Faculty Position in Ultra High Precision Robotics & Manufacturing

    E-Print Network [OSTI]

    Candea, George

    , manipulation and metrology systems targeting additive manufacturing; · New kinematics, quasi-perfect guidings, actuators, transmission systems, sensors and methods targeting ultra-high precision additive manufacturingFaculty Position in Ultra High Precision Robotics & Manufacturing at the Ecole Polytechnique

  19. Oregon State University School of Mechanical, Industrial, and Manufacturing

    E-Print Network [OSTI]

    Balasubramanian, Ravi

    Oregon State University School of Mechanical, Industrial, and Manufacturing Engineering Industrial and Manufacturing Engineering Graduate Programs, Policies, and Procedures Manual Effective September 2014 School of Mechanical, Industrial, and Manufacturing Engineering 204 Rogers Hall Oregon State University Corvallis

  20. Constructing and managing complex virtual worlds for manufacturing

    E-Print Network [OSTI]

    Bowden, Richard

    Constructing and managing complex virtual worlds for manufacturing applications Zhengxu Zhao School and holds great potentials especially in computerised manufacturing applications. Technical problems however manufacturing environments. The paper presents a method of managing virtual worlds, attempting to provide