National Library of Energy BETA

Sample records for manufactured product chemically

  1. Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology...

    Broader source: Energy.gov (indexed) [DOE]

    conducted at the Solutia Inc. chemical production facility in Springfield, Massachusetts. ... PDF icon Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology to Identify ...

  2. Bandwidth Study U.S. Chemical Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Chemical Manufacturing Bandwidth Study U.S. Chemical Manufacturing Chemicals.jpg Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. chemical manufacturing. The study relies on multiple sources to estimate the energy used in the production of 74 individual chemicals, representing

  3. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Energy Savers [EERE]

    Department of Energy Advanced Manufacturing Initiative Improves Turbine Blade Productivity Advanced Manufacturing Initiative Improves Turbine Blade Productivity May 20, 2011 - 2:56pm Addthis This is an excerpt from the Second Quarter 2011 edition of the Wind Program R&D Newsletter. The Advanced Manufacturing Initiative (AMI) at DOE's Sandia National Laboratories is working with industry to improve manufacturing processes and create U.S. jobs by improving labor productivity in wind

  4. Bandwidth Study U.S. Chemical Manufacturing | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    consumption and potential energy savings opportunities in U.S. chemical manufacturing. ... PDF icon ChemicalbandwidthStudy2015.pdf More Documents & Publications Bandwidth Study ...

  5. LED Product Development and Manufacturing R&D Roundtable Summary...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    LED Product Development and Manufacturing R&D Roundtable Summary LED Product Development and Manufacturing R&D Roundtable Summary PDF icon LED Product Dev and Mfg Roundtable ...

  6. Bandwidth Study U.S. Chemical Manufacturing

    Broader source: Energy.gov [DOE]

    Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study...

  7. Bandwidth Study on Energy Use and Potential Energy Saving Opportunities in U.S. Chemical Manufacturing

    SciTech Connect (OSTI)

    Sabine Brueske, Caroline Kramer, Aaron Fisher

    2015-06-01

    Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. chemical manufacturing. The study relies on multiple sources to estimate the energy used in the production of 74 individual chemicals, representing 57% of sector-wide energy consumption. Energy savings opportunities for individual chemicals and for 15 subsectors of chemicals manufacturing are based on technologies currently in use or under development; these potential savings are then extrapolated to estimate sector-wide energy savings opportunity.

  8. Manufacturers of Noncompliant Products Agree to Civil Penalties...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturers of Noncompliant Products Agree to Civil Penalties to Resolve Enforcement Actions Manufacturers of Noncompliant Products Agree to Civil Penalties to Resolve Enforcement ...

  9. Clean Energy Manufacturing Resources - Technology Full-Scale Production |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Full-Scale Production Clean Energy Manufacturing Resources - Technology Full-Scale Production Clean Energy Manufacturing Resources - Technology Full-Scale Production Find resources to help you design a production and manufacturing process for a new clean energy technology or product. For full-scale production, other areas to consider include workforce development; R&D funding; and regional, state, and local resources. For more resources, see the Clean Energy

  10. Air Products & Chemicals, Inc.

    Office of Energy Efficiency and Renewable Energy (EERE)

    Air Products is partnering with Denbury Green Pipeline – Texas, LLC to capture and sequester one million tons of carbon dioxide per year from two existing steam-methane reformers at Air Products’ hydrogen-production facility in Port Arthur, Texas. The captured CO2 is transported by pipeline to oil fields in eastern Texas for enhanced oil recovery. The total award value of the project is $431 million, with $284 million comprising DOE’s 66 percent share.

  11. Survey of Alternative Feedstocks for Commodity Chemical Manufacturing

    SciTech Connect (OSTI)

    McFarlane, Joanna; Robinson, Sharon M

    2008-02-01

    The current high prices for petroleum and natural gas have spurred the chemical industry to examine alternative feedstocks for the production of commodity chemicals. High feedstock prices have driven methanol and ammonia production offshore. The U.S. Chemical Industry is the largest user of natural gas in the country. Over the last 30 years, alternatives to conventional petroleum and natural gas feedstocks have been developed, but have limited, if any, commercial implementation in the United States. Alternative feedstocks under consideration include coal from unconventional processing technologies, such as gasification and liquefaction, novel resources such as biomass, stranded natural gas from unconventional reserves, and heavy oil from tar sands or oil shale. These feedstock sources have been evaluated with respect to the feasibility and readiness for production of the highest volume commodity chemicals in the United States. Sources of organic compounds, such as ethanol from sugar fermentation and bitumen-derived heavy crude are now being primarily exploited for fuels, rather than for chemical feedstocks. Overall, government-sponsored research into the use of alternatives to petroleum feedstocks focuses on use for power and transportation fuels rather than for chemical feedstocks. Research is needed to reduce cost and technical risk. Use of alternative feedstocks is more common outside the United States R&D efforts are needed to make these processes more efficient and less risky before becoming more common domestically. The status of alternative feedstock technology is summarized.

  12. International photovoltaic products and manufacturers directory, 1995

    SciTech Connect (OSTI)

    Shepperd, L.W.

    1995-11-01

    This international directory of more than 500 photovoltaic-related manufacturers is intended to guide potential users of photovoltaics to sources for systems and their components. Two indexes help the user to locate firms and materials. A glossary describes equipment and terminology commonly used in the photovoltaic industry.

  13. Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity

    SciTech Connect (OSTI)

    Selldorff, John; Atwell, Monte

    2014-09-23

    Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and practices, and technologies developed and manufactured in the U.S. enable greater competitiveness economy-wide.

  14. Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity

    ScienceCinema (OSTI)

    Selldorff, John; Atwell, Monte

    2014-12-03

    Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and practices, and technologies developed and manufactured in the U.S. enable greater competitiveness economy-wide.

  15. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufactur...

    Energy Savers [EERE]

    modular production Electric Power: chemical conversion of biofeedstocks; separations ... in manufacturing and processing of chemical products by rethinking existing ...

  16. Pika Energy Develops Innovative Manufacturing Process and Lowers Production

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cost Under DOE Competitiveness Improvement Project | Department of Energy Pika Energy Develops Innovative Manufacturing Process and Lowers Production Cost Under DOE Competitiveness Improvement Project Pika Energy Develops Innovative Manufacturing Process and Lowers Production Cost Under DOE Competitiveness Improvement Project September 16, 2015 - 6:24pm Addthis The U.S. Department of Energy's (DOE's) National Renewable Energy Laboratory (NREL) recently awarded Pika Energy of Westbrook,

  17. Plutonium-238 Production Chemical Processing Evaluations (Conference...

    Office of Scientific and Technical Information (OSTI)

    Conference: Plutonium-238 Production Chemical Processing Evaluations Citation Details In-Document Search Title: Plutonium-238 Production Chemical Processing Evaluations Authors: ...

  18. Air Products Chemicals Inc | Open Energy Information

    Open Energy Info (EERE)

    Air Products & Chemicals Inc Place: Allentown, Pennsylvania Zip: 18195 Sector: Hydro, Hydrogen, Services Product: A global supplier of merchant hydrogen with a portfolio of...

  19. Industrial Assessment Centers - Small Manufacturers Reduce Energy & Increase Productivity

    SciTech Connect (OSTI)

    2015-11-06

    Since 1976, the Industrial Assessment Centers (IACs), administered by the US Department of Energy, have supported small and medium-sized American manufacturers to reduce energy use and increase their productivity and competitiveness. The 24 IACs, located at premier engineering universities around the country (see below), send faculty and engineering students to local small and medium-sized manufacturers to provide no-cost assessments of energy use, process performance and waste and water flows. Under the direction of experienced professors, IAC engineering students analyze the manufacturer’s facilities, energy bills and energy, waste and water systems, including compressed air, motors/pumps, lighting, process heat and steam. The IACs then follow up with written energy-saving and productivity improvement recommendations, with estimates of related costs and payback periods.

  20. Bioelectrochemical Integration of Waste Heat Recovery, Waste-to-Energy Conversion, and Waste-to-Chemical Conversion with Industrial Gas and Chemical Manufacturing Processes

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    John Cirucci Air Products and Chemicals, Inc. U.S. DOE Advanced Manufacturing Office Peer Review Meeting Washington, D.C. May 6-7, 2014 This presentation does not contain any proprietary, confidential, or otherwise restricted information. Project Objective Develop a novel system that produces electricity or hydrogen from waste heat conversion and waste effluent oxidation waste water effluent treated effluent dual benefit process waste heat electricity or hydrogen Issues with existing,

  1. Manufacturing

    Energy Savers [EERE]

    Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems | Department of Energy Manufacturers in U.S. Energy Department's Better Plants Program Save More Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems Manufacturers in U.S. Energy Department's Better Plants Program Save More Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems September 30, 2015 - 9:03am Addthis NEWS MEDIA CONTACT (202) 586-4940

  2. Energy Department Takes Major Steps to Increase U.S. Energy Productivity and Manufacturing

    Broader source: Energy.gov [DOE]

    The Department of Energy today announced expansions of its Clean Energy Manufacturing Initiative in support of the American manufacturing sector and a new initiative to support President Obama’s goal of doubling energy productivity by 2030.

  3. MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen

    Energy Savers [EERE]

    MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen Telephone (510) 486-4506 Email dtchen@lbl.gov Industrial Gas Manufacturing 325120 All Other Basic Inorganic Chemical Manufacturing 325188 Plastics Material and Resin Manufacturing 325211 Explosives Manufacturing 325920 All Other Plastics Product Manufacturing 326199 Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding 331491 Fabricated Structural Metal Manufacturing 332312 Metal Tank (Heavy Gauge)

  4. Chemical vapor deposition techniques and related methods for manufacturing microminiature thermionic converters

    DOE Patents [OSTI]

    King, Donald B.; Sadwick, Laurence P.; Wernsman, Bernard R.

    2002-06-25

    Methods of manufacturing microminiature thermionic converters (MTCs) having high energy-conversion efficiencies and variable operating temperatures using MEMS manufacturing techniques including chemical vapor deposition. The MTCs made using the methods of the invention incorporate cathode to anode spacing of about 1 micron or less and use cathode and anode materials having work functions ranging from about 1 eV to about 3 eV. The MTCs also exhibit maximum efficiencies of just under 30%, and thousands of the devices can be fabricated at modest costs.

  5. Chemical coal cleaning process and costs refinement for coal-water slurry manufacture

    SciTech Connect (OSTI)

    Bhasin, A.K.; Berggren, M.H.; Ronzio, N.J.; Smit, F.J.

    1985-12-31

    This report describes the results of process and cost refinement studies for the manufacture of ultra-clean coal-slurry fuel for direct-fired gas turbines. The work was performed as an extension to an earlier contract in which AMAX R and D supplied METC with two lots of highly beneficiated coal slurry fuel for use in the Heat Engines program. A conceptual design study and cost estimate supplied to METC at that time indicated that a combined physical and chemical cleaning process could produce ultra-clean fuel at a competitive price. Laboratory and pilot plant studies performed for the contract extension further defined the process conditions and operating and capital costs to prepare coals containing from 0.2 to 1.0% ash as slurry fuels. A base-case fuel containing coal cleaned to 0.5% ash in a 1000 cp slurry containing 55% coal was $4.16 per million Btu when produced in quantities required to fuel a 500 MW gas-turbine generating station. Coal slurry fuel production costs as low as $3.66 per million Btu were projected for coals cleaned to 1.0% ash. 12 refs., 23 figs., 63 tabs.

  6. Production of chemicals and fuels from biomass

    DOE Patents [OSTI]

    Woods, Elizabeth M.; Qiao, Ming; Myren, Paul; Cortright, Randy D.; Kania, John

    2015-12-15

    Described are methods, reactor systems, and catalysts for converting biomass to fuels and chemicals in a batch and/or continuous process. The process generally involves the conversion of water insoluble components of biomass, such as hemicellulose, cellulose and lignin, to volatile C.sub.2+O.sub.1-2 oxygenates, such as alcohols, ketones, cyclic ethers, esters, carboxylic acids, aldehydes, and mixtures thereof. In certain applications, the volatile C.sub.2+O.sub.1-2 oxygenates can be collected and used as a final chemical product, or used in downstream processes to produce liquid fuels, chemicals and other products.

  7. Property Tax Abatement for Production and Manufacturing Facilities

    Broader source: Energy.gov [DOE]

    Qualifying renewable energy manufacturing facilities are those that (1) produce materials, components or systems to convert solar, wind, geothermal, biomass, biogas or waste heat resources into...

  8. Chemical production processes and systems

    DOE Patents [OSTI]

    Holladay, Johnathan E; Muzatko, Danielle S; White, James F; Zacher, Alan H

    2015-04-21

    Hydrogenolysis systems are provided that can include a reactor housing an Ru-comprising hydrogenolysis catalyst and wherein the contents of the reactor is maintained at a neutral or acidic pH. Reactant reservoirs within the system can include a polyhydric alcohol compound and a base, wherein a weight ratio of the base to the compound is less than 0.05. Systems also include the product reservoir comprising a hydrogenolyzed polyhydric alcohol compound and salts of organic acids, and wherein the moles of base are substantially equivalent to the moles of salts or organic acids. Processes are provided that can include an Ru-comprising catalyst within a mixture having a neutral or acidic pH. A weight ratio of the base to the compound can be between 0.01 and 0.05 during exposing.

  9. Engineering microbes for efficient production of chemicals

    DOE Patents [OSTI]

    Gong, Wei; Dole, Sudhanshu; Grabar, Tammy; Collard, Andrew Christopher; Pero, Janice G; Yocum, R Rogers

    2015-04-28

    This present invention relates to production of chemicals from microorganisms that have been genetically engineered and metabolically evolved. Improvements in chemical production have been established, and particular mutations that lead to those improvements have been identified. Specific examples are given in the identification of mutations that occurred during the metabolic evolution of a bacterial strain genetically engineered to produce succinic acid. This present invention also provides a method for evaluating the industrial applicability of mutations that were selected during the metabolic evolution for increased succinic acid production. This present invention further provides microorganisms engineered to have mutations that are selected during metabolic evolution and contribute to improved production of succinic acid, other organic acids and other chemicals of commercial interest.

  10. Production of fuels and chemicals from apple pomace

    SciTech Connect (OSTI)

    Hang, Y.D.

    1987-03-01

    Nearly 36 million tons of apples are produced annually in the US. Approximately 45% of the total US apple production is used for processing purposes. The primary by-product of apple processing is apple pomace. It consists of the presscake resulting from pressing apples for juice or cider, including the presscake obtained in pressing peel and core wastes generated in the manufacture of apple sauce or slices. More than 500 food processing plants in the US produce a total of about 1.3 million metric tons of apple pomace each year, and it is likely that annual disposal fees exceed $10 million. Apple pomace has the potential to be used for the production of fuels (ethanol and biogas containing 60% methane) and food-grade chemicals. These uses will be reviewed in this article.

  11. Chemicals from biomass: an assessment of the potential for production of chemical feedstocks from renewable resources

    SciTech Connect (OSTI)

    Donaldson, T.L.; Culberson, O.L.

    1983-06-01

    This assessment of the potential for production of commodity chemicals from renewable biomass resources is based on (1) a Delphi study with 50 recognized authorities to identify key technical issues relevant to production of chemicals from biomass, and (2) a systems model based on linear programming for a commodity chemicals industry using renewable resources and coal as well as gas and petroleum-derived resources. Results from both parts of the assessment indicate that, in the absence of gas and petroleum, coal undoubtedly would be a major source of chemicals first, followed by biomass. The most attractive biomass resources are wood, agricultural residues, and sugar and starch crops. A reasonable approximation to the current product slate for the petrochemical industry could be manufactured using only renewable resources for feedstocks. Approximately 2.5 quads (10/sup 15/ Btu (1.055 x 10/sup 18/ joules)) per year of oil and gas would be released. Further use of biomass fuels in the industry could release up to an additional 1.5 quads. however, such an industry would be unprofitable under current economic conditions with existing or near-commercial technology. As fossil resources become more expensive and biotechnology becomes more efficient, the economics will be more favorable. Use of the chemicals industry model to evaluate process technologies is demonstrated. Processes are identified which have potential for significant added value to the system if process improvements can be made to improve the economics. Guidelines and recommendations for research and development programs to improve the attractiveness of chemicals from biomass are discussed.

  12. Manufacturing Energy and Carbon Footprint - Sector: Chemicals (NAICS 325), January 2014 (MECS 2010)

    Energy Savers [EERE]

    Chemicals (NAICS 325) Process Energy Electricity and Steam Generation Losses Process Losses 381 Nonprocess Losses 4,252 871 Steam Distribution Losses 247 86 Nonprocess Energy 2,447 Electricity Generation Steam Generation 4,252 324 Prepared for the U.S. Department of Energy, Advanced Manufacturing Office by Energetics Incorporated 229 2,364 450 Generation and Transmission Losses Generation and Transmission Losses 126 905 2,594 1,745 1,476 3,221 1,355 450 1,095 28.5 78.6 107.2 52.4 145.9 15.4 252

  13. Chemical risk management strategies for product stewardship and community partnership

    SciTech Connect (OSTI)

    Armstrong, C.E. )

    1993-01-01

    With the recent enactments of the environment, health and safety statutes, the once protective walls of an industrial facility are opening to the scrutiny of an inquisitive public. Indeed, the Emergency Planning and Community Right-to-Know Act (EPCRA), Process Safety Management under OSHA 1910.119, and Title III of the Clean Air Act Amendments impose substantial reporting requirements under the auspices of community right to know'' and require written program plans that must be submitted to become public documents. Through these Acts, the public and industry are becoming partners in the understanding and management of human health and environmental risks posed by the chemical inventories, processes, and emissions from an industrial facility. The types of information required by the Act to be available to the public can include quantities, locations, process throughputs, environmental fates, and emissions volumes of manufacturer-specific chemicals for certain industrial facilities. With their implementation of compliance measures with these requirements, industrial facilities have an opportunity to become a public educator about the chemicals they use in the process of making their products. By proactively soliciting a partnership with communities to learn about their concerns, companies can more effectively communicate risks to the public and provide a new kind of stewardship to their products.

  14. BETO Project Improves Production of Renewable Chemical from Cellulosic...

    Broader source: Energy.gov (indexed) [DOE]

    Renewable chemical company Genomatica made significant progress toward increasing the ... sugars to 1,4-butanediol (BDO), a chemical used in products such as hard plastics ...

  15. Manufacturers of Noncompliant Products Agree to Civil Penalties to Resolve Enforcement Actions

    Broader source: Energy.gov [DOE]

    The Department of Energy has settled civil penalty actions it initiated against nine companies for the manufacture and sale in the United States of products that fail to meet federal energy...

  16. Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Record Highs | Department of Energy Wind Energy Production and Manufacturing Reaches Record Highs Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs August 6, 2013 - 8:00am Addthis WASHINGTON - The Energy Department released two new reports today showcasing record growth across the U.S. wind market -- increasing America's share of clean, renewable energy and supporting tens of thousands of jobs nationwide. According to these reports, the United States

  17. Unit Price Scaling Trends for Chemical Products

    SciTech Connect (OSTI)

    Qi, Wei; Sathre, Roger; William R. Morrow, III; Shehabi, Arman

    2015-08-01

    To facilitate early-stage life-cycle techno-economic modeling of emerging technologies, here we identify scaling relations between unit price and sales quantity for a variety of chemical products of three categories - metal salts, organic compounds, and solvents. We collect price quotations for lab-scale and bulk purchases of chemicals from both U.S. and Chinese suppliers. We apply a log-log linear regression model to estimate the price discount effect. Using the median discount factor of each category, one can infer bulk prices of products for which only lab-scale prices are available. We conduct out-of-sample tests showing that most of the price proxies deviate from their actual reference prices by a factor less than ten. We also apply the bootstrap method to determine if a sample median discount factor should be accepted for price approximation. We find that appropriate discount factors for metal salts and for solvents are both -0.56, while that for organic compounds is -0.67 and is less representative due to greater extent of product heterogeneity within this category.

  18. Production of Chemical Derivatives from Renewables

    SciTech Connect (OSTI)

    Davison, Brian; Nghiem, John; Donnelly, Mark; Tsai, Shih-Perng; Frye, John; Landucci, Ron; Griffin, Michael

    1996-06-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between Lockheed Martin Energy Research Corp., (LMER), Argonne National Laboratory (ANL), National Renewable Energy Laboratory (NREL), and Battelle Memorial Institute, operator of Pacific Northwest National Laboratory (PNNL), (collectively referred to as the 'Contractor'), and Applied Carbochemicals, Inc. (Participant) was to scale-up from bench results an economically promising and competitive process for the production of chemical derivatives from biologically produced succinic acid. The products that were under consideration for production from the succinic acid platform included 1,4-butanediol, {gamma}y-butyrolactone, 2-pyrrolidinone and N-methyl pyrrolidinone. Preliminary economic analyses indicated that this platform was competitive with the most recent petrochemical routes. The Contractors and participant are hereinafter jointly referred to as the 'Parties.' Research to date in succinic acid fermentation, separation and genetic engineering resulted in a potentially economical process based on the use of an Escherichia coli strain AFP111 with suitable characteristics for the production of succinic acid from glucose. Economic analysis has shown that higher value commodity chemicals can be economically produced from succinic acid based on preliminary laboratory findings and predicted catalytic parameters. At the time, the current need was to provide the necessary laboratory follow-up information to properly optimize, design and operate a pilot scale process. The purpose of the pilot work was to validate the integrated process, assure 'robustness' of the process, define operating conditions, and provide samples for potential customer evaluation. The data from the pilot scale process was used in design and development of a full scale production facility. A new strain, AFP111 (patented), discovered at ANL was tested and developed for process use at the Oak Ridge National Laboratory (ORNL) and ANL. The operability and product formation are attractive for this strain and effort was being directed at process development and optimization. Key to the transition from the fermentative production unit operation to the chemical catalysis is the 'clean-up' of fermentation broth, succinic acid formation from the salt, and succinic acid concentration. These steps are accomplished by a two-stage membrane ED separation process developed at AWL. Although the current process is well developed, possible modifications and optimization may be called for as development work continues in both the fermentation and catalysis areas. Research to date performed at PNNL has demonstrated that succinic acid can be converted to value added chemicals such as 1,4-butanediol, {gamma}-butyrolactone, N-methyl pyrrolidinone, and 2 pyrrolidinone with high conversion and selectivities. Continued research will be performed in catalyst development and reaction condition optimization to move this work from the bench scale to the pilot scale. All development of the process was guided by the NREL technoeconomic model. The model showed that direct aqueous phase catalysis of succinic acid to 1,4-butanediol, {gamma}-butyrolactone, and N-methyl pyrrolidinone provided significant economical advantages in the market, the margin, and the return on capital investment over existing petrochemical processes for production of these compounds. The model also provided the baseline for evaluating current laboratory research. As data from the bench and pilot work were made available the model was modified and appropriate sensitivities ran to determine impact of the process changes and optimization. The report will present the planned CRADA tasks followed by the results. The results section has an overall project summary follwed by more detailed reports from the participants. This is a nonproprietary report; additional proprietary information may be made available subject to acceptance of the appropriate proprietary information agreements.

  19. Chemical coal cleaning process and costs refinement for coal-water slurry manufacture. Semi-annual progress report

    SciTech Connect (OSTI)

    Bhasin, A.K.; Berggren, M.H.; Smit, F.J.; Ames, L.B.; Ronzio, N.J.

    1985-03-01

    The Department of Energy, through the Morgantown Energy Technology Center (METC), has initiated a program to determine the feasibility and potential applications for direct firing of coal and coal-derived fuels in heat engines, specifically gas turbines and diesel engines. AMAX Extractive Research and Development, Inc. supplied METC with two lots of highly beneficiated coal slurry fuel for use in the Heat Engines programs. One of the lots was of ultra-clean coal-water slurry fuel (UCCSF) for which a two-stage caustic and acid leaching procedure was developed to chemically clean the coal. As a part of the contract, AMAX R and D developed a conceptual design and preliminary cost estimate for a commercial-scale process for UCCSF manufacture. The contract was extended to include the following objectives: define chemical cleaning and slurry preparation process conditions and costs more precisely; investigate methods to reduce the product cost; and determine the relationship, in dollars per million Btu, between product cost and fuel quality. Laboratory investigations have been carried out to define the chemical cleaning process conditions required to generate fuels containing from 0.17 to 1.0% ash. Capital and operating cost refinements are to be performed on the basis of the preferred process operating conditions identified during the laboratory investigations. Several such areas for cost reductions have been identified. Caustic strengths from 2 to 7% NaOH are currently anticipated while 25% NaOH was used as the basis for the preliminary cost estimate. In addition, leaching times for each of the process steps have been reduced to half or less of the times used for the preliminary cost estimate. Improvement of fuel quality has been achieved by use of a proprietary hot-water leaching step to reduce the residual alkali content to less than 250 ppM (Na/sub 2/O plus K/sub 2/O) on a dry coal basis. 2 refs., 3 figs., 24 tabs.

  20. Lee Chung Yung Chemical Industry Corporation | Open Energy Information

    Open Energy Info (EERE)

    Chung Yung Chemical Industry Corporation Jump to: navigation, search Name: Lee Chung Yung Chemical Industry Corporation Place: Taipei, Taiwan Product: Chemical manufacturer...

  1. Chemical production from industrial by-product gases: Final report

    SciTech Connect (OSTI)

    Lyke, S.E.; Moore, R.H.

    1981-04-01

    The potential for conservation of natural gas is studied and the technical and economic feasibility and the implementation of ventures to produce such chemicals using carbon monoxide and hydrogen from byproduct gases are determined. A survey was performed of potential chemical products and byproduct gas sources. Byproduct gases from the elemental phosphorus and the iron and steel industries were selected for detailed study. Gas sampling, preliminary design, market surveys, and economic analyses were performed for specific sources in the selected industries. The study showed that production of methanol or ammonia from byproduct gas at the sites studied in the elemental phosphorus and the iron and steel industries is technically feasible but not economically viable under current conditions. Several other applications are identified as having the potential for better economics. The survey performed identified a need for an improved method of recovering carbon monoxide from dilute gases. A modest experimental program was directed toward the development of a permselective membrane to fulfill that need. A practical membrane was not developed but further investigation along the same lines is recommended. (MCW)

  2. Energy Report: U.S. Wind Energy Production and Manufacturing Surges,

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Supporting Jobs and Diversifying U.S. Energy Economy | Department of Energy Report: U.S. Wind Energy Production and Manufacturing Surges, Supporting Jobs and Diversifying U.S. Energy Economy Energy Report: U.S. Wind Energy Production and Manufacturing Surges, Supporting Jobs and Diversifying U.S. Energy Economy August 14, 2012 - 9:00am Addthis News Media Contact (202) 586-4940 WASHINGTON - The Energy Department released a new report today highlighting strong growth in the U.S. wind energy

  3. Industrialization of Biology. A Roadmap to Accelerate the Advanced Manufacturing of Chemicals

    SciTech Connect (OSTI)

    Friedman, Douglas C.

    2015-09-01

    The report stresses the need for efforts to inform the public of the nature of industrial biotechnology and of its societal benefits, and to make sure that concerns are communicated effectively between the public and other stakeholders. In addition to scientific advances, a number of governance and societal factors will influence the industrialization of biology. Industry norms and standards need to be established in areas such as read/write accuracy for DNA, data and machine technology specifications, and organism performance in terms of production rates and yields. An updated regulatory regime is also needed to accelerate the safe commercialization of new host organisms, metabolic pathways, and chemical products, and regulations should be coordinated across nations to enable rapid, safe, and global access to new technologies and products.

  4. BETO Project Improves Production of Renewable Chemical from Cellulosic

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Feedstocks | Department of Energy Project Improves Production of Renewable Chemical from Cellulosic Feedstocks BETO Project Improves Production of Renewable Chemical from Cellulosic Feedstocks October 13, 2015 - 1:43pm Addthis Renewable chemical company Genomatica made significant progress toward increasing the range of feedstocks that can be used to commercially produce high-quality bio-based chemicals, in a project funded by the Energy Department's Bioenergy Technologies Office (BETO).

  5. Hanwha Chemical Corp | Open Energy Information

    Open Energy Info (EERE)

    Chemical Corp Jump to: navigation, search Name: Hanwha Chemical Corp Place: Seoul, Seoul, Korea (Republic) Zip: 100-797 Product: Korea-based manufacturer of synthetic resins and...

  6. Silicon Chemical Corp SCC | Open Energy Information

    Open Energy Info (EERE)

    Corp SCC Jump to: navigation, search Name: Silicon Chemical Corp (SCC) Place: Vancouver, Washington State Zip: 98687 Product: US manufacturer of polysilicon and silicon chemical...

  7. Testimonials - Partnerships in R&D - Air Products and Chemicals...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    EERE Partnership Testimonials," appear on the screen, followed by "John Cirucci, Senior Engineering Associate, Air Products and Chemicals Incorporated" and footage of a man. ...

  8. Life cycle cost study for coated conductor manufacture by metal organic chemical vapor deposition

    SciTech Connect (OSTI)

    Chapman, J.N.

    1999-07-13

    The purpose of this report is to calculate the cost of producing high temperature superconducting wire by the Metal Organic Chemical Vapor Deposition (MOCVD) process. The technology status is reviewed from the literature and a plant conceptual design is assumed for the cost calculation. The critical issues discussed are the high cost of the metal organic precursors, the material utilization efficiency and the capability of the final product as measured by the critical current density achieved. Capital, operating and material costs are estimated and summed as the basis for calculating the cost per unit length of wire. Sensitivity analyses of key assumptions are examined to determine their effects on the final wire cost. Additionally, the cost of wire on the basis of cost per kiloampere per meter is calculated for operation at lower temperatures than the liquid nitrogen boiling temperature. It is concluded that this process should not be ruled out on the basis of high cost of precursors alone.

  9. Table 40. U.S. Coal Stocks at Manufacturing Plants by North...

    Gasoline and Diesel Fuel Update (EIA)

    Manufacturing 460 478 570 -19.4 324 Petroleum and Coal Products* 150 114 127 18.4 325 Chemical Manufacturing 625 685 648 -3.5 327 Nonmetallic Mineral Products Mfg. 1,341 1,207 ...

  10. Energy Saving Method of Manufacturing Ceramic Products from Fiber Glass Waste

    SciTech Connect (OSTI)

    Michael J. Haun

    2005-07-15

    The U.S. fiber glass industry disposes of more than 260,000 tons of industrial fiber glass waste in landfills annually. New technology is needed to reprocess this industrial waste into useful products. A low-cost energy-saving method of manufacturing ceramic tile from fiber glass waste was developed. The technology is based on sintering fiber glass waste at 700-900 degrees C to produce products which traditionally require firing temperatures of >1200 degrees C, or glass-melting temperatures >1500 degrees C. The process also eliminates other energy intensive processing steps, including mining and transportation of raw materials, spray-drying to produce granulated powder, drying pressed tile, and glazing. The technology completely transforms fiber glass waste into a dense ceramic product, so that all future environmental problems in the handling and disposal of the fibers is eliminated. The processing steps were developed and optimized to produce glossy and matte surface finishes for wall and floor tile applications. High-quality prototype tile samples were processed for demonstration and tile standards testing. A Market Assessment confirmed the market potential for tile products produced by the technology. Manufacturing equipment trials were successfully conducted for each step of the process. An industrial demonstration plant was designed, including equipment and operating cost analysis. A fiber glass manufacturer was selected as an industrial partner to commercialize the technology. A technology development and licensing agreement was completed with the industrial partner. Haun labs will continue working to transfer the technology and assist the industrial partner with commercialization beyond the DOE project.

  11. WEBINAR: MODULAR CHEMICAL PROCESS INTENSIFICATION INSTITUTE FOR CLEAN ENERGY MANUFACTURING SOLICITATION, MAY 11, 2016

    Broader source: Energy.gov [DOE]

    The Energy Department's Office of Energy Efficiency and Renewable Energy will conduct an informational webinar for the Modular Chemical Process Intensification Institute for Clean Energy...

  12. Method of manufacturing metallic products such as sheet by cold working and flash annealing

    DOE Patents [OSTI]

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2000-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  13. Method of manufacturing metallic products such as sheet by cold working and flash anealing

    DOE Patents [OSTI]

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2001-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  14. Manufacturing Energy and Carbon Footprint - Sector: Forest Products (NAICS 321, 322), January 2014 (MECS 2010)

    Energy Savers [EERE]

    Forest Products (NAICS 321, 322) Process Energy Electricity and Steam Generation Losses Process Losses 530 Nonprocess Losses 3,152 1,016 Steam Distribution Losses 287 87 Nonprocess Energy 2,135 Electricity Generation Steam Generation 3,152 186 Prepared for the U.S. Department of Energy, Advanced Manufacturing Office by Energetics Incorporated 224 1,538 252 Generation and Transmission Losses Generation and Transmission Losses 72 507 1,762 656 1,917 2,573 759 258 1,393 16.4 45.1 61.5 10.6 64.2 9.2

  15. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  16. Productivity genefits from new energy technology: A case study of a paint manufacturing company

    SciTech Connect (OSTI)

    Raghunathan, P.; Capehart, B.L.

    1997-06-01

    In many cases, implementing new energy efficiency technologies not only helps facilities reduce their energy costs, but it also creates greater profits by increasing productivity. These added benefits from productivity improvements can sometimes be greater than the energy cost savings, and can result in an attractive overall payback period for implementing the new technology. This paper presents a case study of productivity improvement at a paint manufacturing company as a result of implementing new energy efficiency technology. During an industrial energy assessment, it was noted that the company had experienced frequent failures of motor belts and sheaves on five paint mixers resulting in significant replacement costs and labor costs. In addition, a bigger loss was being suffered due to lost potential profit associated with the frequent work stoppages. The IAC recommendation was to install motor soft starters (also known as motor voltage controllers) on the five mixing machines. Installation of soft starters would have the following benefits: lower energy costs, lower replacement costs for transmission components, lower labor costs, and higher production levels and increased profits. The total annual benefits were estimated at $122,659, of which the benefits from increased productivity were nearly $67,000. The overall simple payback period for installing the soft starters was less than 2 months.

  17. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  18. Experiences with a compost biofilter for VOC control from batch chemical manufacturing operations

    SciTech Connect (OSTI)

    Gilmore, G.L.; Briggs, T.G.

    1997-12-31

    The Synthetic Chemicals Division of Eastman Kodak Company makes a large number of complex organic chemicals using batch reactor syntheses. Exhaust gas, resulting from batch reactor operations, typically contains many different volatile organic chemicals with dynamic concentration profiles. Exhaust streams of this type have been considered difficult to treat effectively by biofiltration. Eastman Kodak Company was interested in exploring the applicability of biofiltration to treat these types of off-gas streams as an alternative to more costly control technologies. To this end, a 20,000 cfm capacity BIOTON{reg_sign} biofilter was installed in December 1995 in Kodak Park, Rochester, New York. A study was initiated to determine the overall efficiency of the biofilter, as well as the chemical specific efficiencies for a number of organic compounds. Flame ionization detectors operated continuously on the inlet and outlet of the biofilter to measure total hydrocarbon concentrations. A process mass spectrometer was installed to simultaneously monitor the concentrations of seven organics in the inlet and outlet of the biofilter. In addition, the process control software for the biofilter continuously recorded pressure drop, temperature, and moisture content of the bed. This paper presents operating and performance data for the BIOTON biofilter from start-up through about eleven months of continuous operation. Included are data collected over a wide range of loading conditions, during initial start-up, and during start-up after shutdown periods. Data for total hydrocarbons, methanol, acetone, and heptane are presented. The relationship between organic loading and removal efficiency is discussed in the biofilter, which typically operates significantly below its design loading specification. The overall control efficiency of the biofilter at design loadings exceeds the design control efficiency of 90%.

  19. Next Generation Manufacturing Processes

    Broader source: Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  20. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  1. Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains

    Broader source: Energy.gov [DOE]

    The project objective is to develop a smart manufacturing (SM) Platform for two commercial test beds that can be scaled to manufacturing operations to catalyze low-cost commercialization of the...

  2. Working with SRNL - The Advanced Manufacturing Collaborative

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    4/2016 SEARCH SRNL GO The Advanced Manufacturing Collaborative Academia Government Industry AMC Leadership Contact AMC Home SRNL Home Working with SRNL The Advanced Manufacturing Collaborative For over 50 years, the Savannah River National Laboratory (SRNL) has been providing the science behind nuclear chemical manufacturing at the Savannah River Site (SRS), a sprawling nuclear complex that was once part of our nation's Cold War. Time has changed the mission at SRS from nuclear production for

  3. Coupled Physical/Chemical and Biofiltration Technologies to Reduce Air Emissions from Forest Products Industries

    SciTech Connect (OSTI)

    Gary D. McGinnis

    2001-12-31

    The research is a laboratory and bench-scale investigation of a system to concentrate and destroy volatile organic compounds (VOCs), including hazardous air pollutants, formed from the drying of wood and the manufacture of wood board products (e.g., particle board and oriented strandboard). The approach that was investigated involved concentrating the dilute VOCs (<500 ppmv) with a physical/chemical adsorption unit, followed by the treatment of the concentrated voc stream (2,000 to 2,500 ppmv) with a biofiltration unit. The research program lasted three years, and involved three research organizations. Michigan Technological University was the primary recipient of the financial assistance, the USDA Forest Products Laboratory (FPL) and Mississippi State University (MSU) were subcontractors to MTU. The ultimate objective of this research was to develop a pilot-scale demonstration of the technology with sufficient data to provide for the design of an industrial system. No commercialization activities were included in this project.

  4. Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology to Identify Potential Reductions in Utility and Process Energy Consumption

    Broader source: Energy.gov [DOE]

    This case study describes a plant-wide energy assessment conducted at the Solutia Inc. chemical production facility in Springfield, Massachusetts. The assessment focused on finding ways to reduce the plant's use of steam, electricity, compressed air, and water. Assessment recommendations had a potential total annual energy savings of about 9.6 million kWh for electricity and more than 338,000 MBtu for natural gas, with potential annual cost savings amounting to nearly $3.3 million.

  5. Teaming Up to Apply Advanced Manufacturing Methods to Wind Turbine Production

    Broader source: Energy.gov [DOE]

    Last spring, a 3D-printed replica Shelby Cobra, manufactured at Oak Ridge National Laboratory (ORNL), visited the U.S. Department of Energy (DOE) headquarters in Washington, DC. Now, DOE’s Wind...

  6. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Additive manufacturing, also know as 3D printing, has helped spark a creative manufacturing renaissance, allowing companies to create products in new ways while also reducing material waste, saving energy and shortening the time needed to bring products to market. Learn more about this game-changing technology. Manufacturing is the lifeblood of the American economy -- providing jobs for hard working American families

  7. Introduction of a method for presenting health-based impacts of the emission from products, based on emission measurements of materials used in manufacturing of the products

    SciTech Connect (OSTI)

    Jrgensen, Rikke Bramming

    2013-11-15

    A method for presenting the health impact of emissions from furniture is introduced, which could be used in the context of environmental product declarations. The health impact is described by the negative indoor air quality potential, the carcinogenic potential, the mutagenic and reprotoxic potential, the allergenic potential, and the toxicological potential. An experimental study of emissions from four pieces of furniture is performed by testing both the materials used for production of the furniture and the complete piece of furniture, in order to compare the results gained by adding emissions of material with results gained from testing the finished piece of furniture. Calculating the emission from a product based on the emission from materials used in the manufacture of the product is a new idea. The relation between calculated results and measured results from the same products differ between the four pieces of furniture tested. Large differences between measured and calculated values are seen for leather products. More knowledge is needed to understand why these differences arise. Testing materials allows us to compare different suppliers of the same material. Four different foams and three different timber materials are tested, and the results vary between materials of the same type. If the manufacturer possesses this type of knowledge of the materials from the subcontractors it could be used as a selection criterion according to production of low emission products. -- Highlights: A method for presenting health impact of emissions is introduced. An experimental study of emissions from four pieces of furniture is performed. Health impact is calculated based on sum of contribution from the materials used. Calculated health impact is compared to health impact of the manufactured product. The results show that health impact could be useful in product development and for presentation in EPDs.

  8. CRADA No. NFE-10-02715 Assessment of AFA Stainless Steels for Tube Products in Chemical Processing and Energy Production Applications

    SciTech Connect (OSTI)

    Brady, Michael P; Yamamoto, Yukinori; Epler, Mario; Magee, John H

    2011-09-01

    Oak Ridge National Laboratory (ORNL) and Carpenter Technology Corporation (Carpenter) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation Program to assess material properties of several potential AFA family grades and explore the feasibility of producing alumina-forming austenitic (AFA) stainless steels in tubular form needed for many power generation and chemical process applications. Carpenter's Research Laboratory successfully vacuum melted 30 lb heats of seven candidate AFA alloy compositions representing a wide range of alloy content and intended application temperatures. These compositions were evaluated by ORNL and Carpenter R&D for microstructure, tensile properties, creep properties, and oxidation resistance. In parallel, additional work was directed toward an initial tube manufacture demonstration of a baseline AFA alloy. Carpenter successfully manufactured a 10,000 lb production heat and delivered appropriate billets to a partner for extrusion evaluation. Tube product was successfully manufactured from the baseline AFA alloy, indicating good potential for commercially produced AFA tubular form material.

  9. Application of emulsifiers in the manufacture of cast boosters and related products

    SciTech Connect (OSTI)

    Joginadham, C.; Shankar, P.S.; Gupta, A.N.

    1996-12-01

    Cast boosters made with pentaerythritol tetranitrate (PETN) and trinitro toluene (TNT) give high velocities of detonation and are sensitive to initiation even under high pressures. However, the manufacture of the same involves heating of TNT to its melting temperature and mixing of dry PETN in it. In the present work, wet PETN, TNT and water soluble nitrate salts were used for the manufacture of the boosters. The nitrate salt solution formed with the excess water available in wet PETN was emulsified with the aid of emulsifiers. The velocities of detonation of boosters with various percentages of water were determined. The data of explosive characters of these boosters were compared with normal pentolite cast boosters.

  10. FHP Manufacturing Company Geothermal | Open Energy Information

    Open Energy Info (EERE)

    FHP Manufacturing Company Geothermal Jump to: navigation, search Name: FHP Manufacturing Company: Geothermal Place: Florida Sector: Geothermal energy Product: FHP Manufacturing...

  11. Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators

    SciTech Connect (OSTI)

    Shulman, Holly; Ross, Nicole

    2015-10-30

    An additive manufacture technique known as laminated object manufacturing (LOM) was used to fabricate compact ceramic heat exchanger prototypes. LOM uses precision CO2 laser cutting of ceramic green tapes, which are then precision stacked to build a 3D object with fine internal features. Modeling was used to develop prototype designs and predict the thermal response, stress, and efficiency in the ceramic heat exchangers. Build testing and materials analyses were used to provide feedback for the design selection. During this development process, laminated object manufacturing protocols were established. This included laser optimization, strategies for fine feature integrity, lamination fluid control, green handling, and firing profile. Three full size prototypes were fabricated using two different designs. One prototype was selected for performance testing. During testing, cross talk leakage prevented the application of a high pressure differential, however, the prototype was successful at withstanding the high temperature operating conditions (1300 °F). In addition, analysis showed that the bulk of the part did not have cracks or leakage issues. This led to the development of a module method for next generation LOM heat exchangers. A scale-up cost analysis showed that given a purpose built LOM system, these ceramic heat exchangers would be affordable for the applications.

  12. INDUSTRIAL SCALE DEMONSTRATION OF SMART MANUFACTURING ACHIEVING...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    INDUSTRIAL SCALE DEMONSTRATION OF SMART MANUFACTURING ACHIEVING TRANSFORMATIONAL ENERGY PRODUCTIVITY GAINS INDUSTRIAL SCALE DEMONSTRATION OF SMART MANUFACTURING ACHIEVING ...

  13. Nakagawa Electric Machinery Manufacturer | Open Energy Information

    Open Energy Info (EERE)

    navigation, search Name: Nakagawa Electric Machinery Manufacturer Place: Saku, Nagano, Japan Product: A company engages in electrical equipment manufacture. Coordinates:...

  14. All Manufacturing (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    All Manufacturing (2010 MECS) All Manufacturing (2010 MECS) Manufacturing Energy and Carbon Footprint for All Manufacturing Sector (NAICS 31-33) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: June 2015 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint PDF icon All Manufacturing More Documents & Publications MECS 2006 - All Manufacturing Cement (2010 MECS) Chemicals (2010 MECS) Manufacturing Energy Sankey Diagrams Manufacturing

  15. BETO Project Improves Production of Renewable Chemical from Cellulosic Feedstocks

    Broader source: Energy.gov [DOE]

    Renewable chemical company Genomatica made significant progress toward increasing the range of feedstocks that can be used to commercially produce high-quality bio-based chemicals, in a project...

  16. Drug development and manufacturing

    DOE Patents [OSTI]

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  17. Process for manufacture of inertial confinement fusion targets and resulting product

    DOE Patents [OSTI]

    Masnari, Nino A.; Rensel, Walter B.; Robinson, Merrill G.; Solomon, David E.; Wise, Kensall D.; Wuttke, Gilbert H.

    1982-01-01

    An ICF target comprising a spherical pellet of fusion fuel surrounded by a concentric shell; and a process for manufacturing the same which includes the steps of forming hemispheric shells of a silicon or other substrate material, adhering the shell segments to each other with a fuel pellet contained concentrically therein, then separating the individual targets from the parent substrate. Formation of hemispheric cavities by deposition or coating of a mold substrate is also described. Coatings or membranes may also be applied to the interior of the hemispheric segments prior to joining.

  18. EERE Success Story-BETO Project Improves Production of Renewable Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    from Cellulosic Feedstocks | Department of Energy BETO Project Improves Production of Renewable Chemical from Cellulosic Feedstocks EERE Success Story-BETO Project Improves Production of Renewable Chemical from Cellulosic Feedstocks October 20, 2015 - 11:18am Addthis Renewable chemical company Genomatica made significant progress toward increasing the range of feedstocks that can be used to commercially produce high-quality bio-based chemicals, in a project funded by the Energy Department's

  19. Chemical Hydride Slurry for Hydrogen Production and Storage

    SciTech Connect (OSTI)

    McClaine, Andrew W

    2008-09-30

    The purpose of this project was to investigate and evaluate the attractiveness of using a magnesium chemical hydride slurry as a hydrogen storage, delivery, and production medium for automobiles. To fully evaluate the potential for magnesium hydride slurry to act as a carrier of hydrogen, potential slurry compositions, potential hydrogen release techniques, and the processes (and their costs) that will be used to recycle the byproducts back to a high hydrogen content slurry were evaluated. A 75% MgH2 slurry was demonstrated, which was just short of the 76% goal. This slurry is pumpable and storable for months at a time at room temperature and pressure conditions and it has the consistency of paint. Two techniques were demonstrated for reacting the slurry with water to release hydrogen. The first technique was a continuous mixing process that was tested for several hours at a time and demonstrated operation without external heat addition. Further work will be required to reduce this design to a reliable, robust system. The second technique was a semi-continuous process. It was demonstrated on a 2 kWh scale. This system operated continuously and reliably for hours at a time, including starts and stops. This process could be readily reduced to practice for commercial applications. The processes and costs associated with recycling the byproducts of the water/slurry reaction were also evaluated. This included recovering and recycling the oils of the slurry, reforming the magnesium hydroxide and magnesium oxide byproduct to magnesium metal, hydriding the magnesium metal with hydrogen to form magnesium hydride, and preparing the slurry. We found that the SOM process, under development by Boston University, offers the lowest cost alternative for producing and recycling the slurry. Using the H2A framework, a total cost of production, delivery, and distribution of $4.50/kg of hydrogen delivered or $4.50/gge was determined. Experiments performed at Boston University have demonstrated the technical viability of the process and have provided data for the cost analyses that have been performed. We also concluded that a carbothermic process could also produce magnesium at acceptable costs. The use of slurry as a medium to carry chemical hydrides has been shown during this project to offer significant advantages for storing, delivering, and distributing hydrogen: • Magnesium hydride slurry is stable for months and pumpable. • The oils of the slurry minimize the contact of oxygen and moisture in the air with the metal hydride in the slurry. Thus reactive chemicals, such as lithium hydride, can be handled safely in the air when encased in the oils of the slurry. • Though magnesium hydride offers an additional safety feature of not reacting readily with water at room temperatures, it does react readily with water at temperatures above the boiling point of water. Thus when hydrogen is needed, the slurry and water are heated until the reaction begins, then the reaction energy provides heat for more slurry and water to be heated. • The reaction system can be relatively small and light and the slurry can be stored in conventional liquid fuel tanks. When transported and stored, the conventional liquid fuel infrastructure can be used. • The particular metal hydride of interest in this project, magnesium hydride, forms benign byproducts, magnesium hydroxide (“Milk of Magnesia”) and magnesium oxide. • We have estimated that a magnesium hydride slurry system (including the mixer device and tanks) could meet the DOE 2010 energy density goals. During the investigation of hydriding techniques, we learned that magnesium hydride in a slurry can also be cycled in a rechargeable fashion. Thus, magnesium hydride slurry can act either as a chemical hydride storage medium or as a rechargeable hydride storage system. Hydrogen can be stored and delivered and then stored again thus significantly reducing the cost of storing and delivering hydrogen. Further evaluation and development of this concept will be performed as follow-on work under another project. However, since the cost of reducing magnesium from magnesium oxide makes up 85% of the cost of the slurry, if hydrogen can be stored many times in the slurry, then the cost of storing hydrogen can be spread over many units of hydrogen and can be significantly reduced from the costs of a chemical hydride system. This may be the most important finding of this project. If the slurry is used to carry a rechargeable hydride, the slurry can be stored in a conventional liquid fuel tank and delivered to a release system as hydrogen is needed. The release system will contain only the hydride needed to produce the hydrogen desired. This is in contrast to conventional designs proposed for other rechargeable hydride systems that store all the hydride in a large and heavy pressure and heat transfer vessel.

  20. Testimonials - Partnerships in R&D - Air Products and Chemicals

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Incorporated | Department of Energy R&D - Air Products and Chemicals Incorporated Testimonials - Partnerships in R&D - Air Products and Chemicals Incorporated Addthis Text Version The words "Office of Energy Efficiency & Renewable Energy, U.S. Department of Energy, EERE Partnership Testimonials," appear on the screen, followed by "John Cirucci, Senior Engineering Associate, Air Products and Chemicals Incorporated" and footage of a man. John Cirucci: Air

  1. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  2. Mild, Nontoxic Production of Fuels and Chemicals from Biomass...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Fossil fuel resources supply almost 90 percent of the world's energy and the vast majority of its organic chemicals. This dependency is insupportable in light of rising emissions, ...

  3. Advanced Manufacturing Office FY 2017 Budget At-A-Glance

    Broader source: Energy.gov [DOE]

    The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector.

  4. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  5. Intelligent Production Monitoring and Control based on Three Main Modules for Automated Manufacturing Cells in the Automotive Industry

    SciTech Connect (OSTI)

    Berger, Ulrich; Kretzschmann, Ralf; Algebra, A. Vargas Veronica

    2008-06-12

    The automotive industry is distinguished by regionalization and customization of products. As consequence, the diversity of products will increase while the lot sizes will decrease. Thus, more product types will be handled along the process chain and common production paradigms will fail. Although Rapid Manufacturing (RM) methodology will be used for producing small individual lot sizes, new solution for joining and assembling these components are needed. On the other hand, the non-availability of existing operational knowledge and the absence of dynamic and explicit knowledge retrieval minimize the achievement of on-demand capabilities. Thus, in this paper, an approach for an Intelligent Production System will be introduced. The concept is based on three interlinked main modules: a Technology Data Catalogue (TDC) based on an ontology system, an Automated Scheduling Processor (ASP) based on graph theory and a central Programmable Automation Controller (PAC) for real-time sensor/actor communication. The concept is being implemented in a laboratory set-up with several assembly and joining processes and will be experimentally validated in some research and development projects.

  6. Field test of a generic method for halogenated hydrocarbons: Semivost test at a chemical manufacturing facility. Final project report, August 1992-August 1993

    SciTech Connect (OSTI)

    McGaughey, J.F.; Bursey, J.T.; Merrill, R.G.

    1996-11-01

    The candidate methods for semivolatile organic compounds are SW-846 Sampling Method 0010 and Analytical Method 8270, which are applicable to stationary sources. Two field tests were conducted using quadruple sampling trains with dynamic spiking were performed according to the guidelines of EPA Method 301. The first field test was performed at a site with low levels of moisture. The second test reported here was conducted at a chemical manufacturing facility where chemical wastes were burned in a coal-fired boiler. Poor recoveries obtained for the spiked analytes at the second test were attributed to wet sorbent from the sampling train, use of methanol to effect complete transfer of wet sorbent from the sampling module, and use of extraction techniques which did not effect a complete separation of methylene chloride from methanol. A procedure to address problems with preparation of samples from Method 0010 is included in the report.

  7. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations

    Broader source: Energy.gov [DOE]

    This case study describes how Commonwealth Industries (now Aleris Rolled Products) conducted plant-wide energy assessments at its aluminum sheet rolling mills in Lewisport, Kentucky, and Uhrichsville, Ohio, to improve process and energy efficiency.

  8. DOE Institutes Enforcement Action against 4 Showerhead Manufacturers for Failure to Certify 116 Products

    Broader source: Energy.gov [DOE]

    WASHINGTON DC - The Office of General Counsel has issued Notices of Proposed Civil Penalty to Zoe Industries, Altmans Products LLC, EZ-FLO International, and Watermark Designs, Ltd. for failing to...

  9. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    SciTech Connect (OSTI)

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  10. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative PDF icon b13_wayman_1-a.pdf More Documents & Publications Amped Up! Volume 1, No.2 NREL/DOE EERE QC/Metrology

  11. Miraial formerly Kakizaki Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    to: navigation, search Name: Miraial (formerly Kakizaki Manufacturing) Place: Tokyo, Japan Zip: 171-0021 Product: Manufacturer of wafer handling products and other components...

  12. Manufacturing Cost Analysis for YSZ-Based FlexCells at Pilot and Full Scale Production Scales

    SciTech Connect (OSTI)

    Scott Swartz; Lora Thrun; Robin Kimbrell; Kellie Chenault

    2011-05-01

    Significant reductions in cell costs must be achieved in order to realize the full commercial potential of megawatt-scale SOFC power systems. The FlexCell designed by NexTech Materials is a scalable SOFC technology that offers particular advantages over competitive technologies. In this updated topical report, NexTech analyzes its FlexCell design and fabrication process to establish manufacturing costs at both pilot scale (10 MW/year) and full-scale (250 MW/year) production levels and benchmarks this against estimated anode supported cell costs at the 250 MW scale. This analysis will show that even with conservative assumptions for yield, materials usage, and cell power density, a cost of $35 per kilowatt can be achieved at high volume. Through advancements in cell size and membrane thickness, NexTech has identified paths for achieving cell manufacturing costs as low as $27 per kilowatt for its FlexCell technology. Also in this report, NexTech analyzes the impact of raw material costs on cell cost, showing the significant increases that result if target raw material costs cannot be achieved at this volume.

  13. Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill (Peerless Division, Thomastown Mills, Inc.)

    SciTech Connect (OSTI)

    2001-06-01

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the textile manufacturing mill project.

  14. BETO Project Improves Production of Renewable Chemical from Cellulosic...

    Energy Savers [EERE]

    The process could also be applied to biofuel production to make a cellulosic ethanol facility more commercially viable. Learn more from the Genomatica press release....

  15. Engineering microbes for efficient production of chemicals (Patent...

    Office of Scientific and Technical Information (OSTI)

    that are selected during metabolic evolution and contribute to improved production of ... Country of Publication: United States Language: English Word Cloud More Like This Full ...

  16. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    manufacturing and national security To realize additive manufacturing's potential as a disruptive technology for Los Alamos National Laboratory's national security missions,...

  17. Chemical Impact of Elevated CO2on Geothermal Energy Production

    Broader source: Energy.gov [DOE]

    This is a two phase project to assess the geochemical impact of CO2on geothermal energy production by: analyzing the geochemistry of existing geothermal fields with elevated natural CO2; measuring realistic rock-water rates for geothermal systems using laboratory and field-based experiments to simulate production scale impacts.

  18. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart ...

  19. Catalyst Assisted Manufacture of Olefins (CAMOL)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Majid Keyvani, Ph.D., Lyondell Chemical Company U.S. DOE Advanced Manufacturing Office Peer Review Meeting Washington, D.C. May 6-7, 2014 This presentation does not contain any proprietary, confidential, or otherwise restricted information. Project Background  Coke is a naturally occurring by-product of steam cracking  Coking (carbonaceous deposits) of the furnace coils increases energy requirements, requires frequent production interruptions to de-coke, and shortens coil life  Both the

  20. Technology for Treatment of Liquid Radioactive Waste Generated during Uranium and Plutonium Chemical and Metallurgical Manufacturing in FSUE PO Mayak - 13616

    SciTech Connect (OSTI)

    Adamovich, D. [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation)] [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation); Batorshin, G.; Logunov, M.; Musalnikov, A. [FSUE 'PO Mayak', 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)] [FSUE 'PO Mayak', 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)

    2013-07-01

    Created technological scheme for treatment of liquid radioactive waste generated while uranium and plutonium chemical and metallurgical manufacturing consists of: - Liquid radioactive waste (LRW) purification from radionuclides and its transfer into category of manufacturing waste; - Concentration of suspensions containing alpha-nuclides and their further conversion to safe dry state (calcinate) and moving to long controlled storage. The following technologies are implemented in LRW treatment complex: - Settling and filtering technology for treatment of liquid intermediate-level waste (ILW) with volume about 1500m{sup 3}/year and alpha-activity from 10{sup 6} to 10{sup 8} Bq/dm{sup 3} - Membrane and sorption technology for processing of low-level waste (LLW) of radioactive drain waters with volume about 150 000 m{sup 3}/year and alpha-activity from 10{sup 3} to 10{sup 4} Bq/dm{sup 3}. Settling and filtering technology includes two stages of ILW immobilization accompanied with primary settling of radionuclides on transition metal hydroxides with the following flushing and drying of the pulp generated; secondary deep after settling of radionuclides on transition metal hydroxides with the following solid phase concentration by the method of tangential flow ultrafiltration. Besides, the installation capacity on permeate is not less than 3 m{sup 3}/h. Concentrates generated are sent to calcination on microwave drying (MW drying) unit. Membrane and sorption technology includes processing of averaged sewage flux by the method of tangential flow ultrafiltration with total capacity of installations on permeate not less than 18 m{sup 3}/h and sorption extraction of uranium from permeate on anionite. According to radionuclide contamination level purified solution refers to general industrial waste. Concentrates generated during suspension filtering are evaporated in rotary film evaporator (RFE) in order to remove excess water, thereafter they are dried on infrared heating facility. Solid concentrate produced is sent for long controlled storage. Complex of the procedures carried out makes it possible to solve problems on treatment of LRW generated while uranium and plutonium chemical and metallurgical manufacturing in Federal State Unitary Enterprise (FSUE) Mayak and cease its discharge into open water reservoirs. (authors)

  1. Production of chemical feedstock by the methanolysis of wood

    DOE Patents [OSTI]

    Steinberg, Meyer; Fallon, Peter

    1984-07-31

    A process for the production of ethylene, benzene and carbon monoxide from particulated biomass such as wood by reaction with methane at a temperature of from 700.degree. C. to 1200.degree. C., at a pressure of from 20 psi to 100 psi for a period of from 0.2 to 10 seconds.

  2. Production of chemical feedstock by the methanolysis of wood

    DOE Patents [OSTI]

    Steinberg, M.; Fallon, P.

    1983-06-01

    A process is discussed for the production of ethylene, benzene and carbon monoxide from particulated biomass such as wood by reaction with methane at a temperature of from 700/sup 0/C to 1200/sup 0/C, at a pressure of from 20 psi to 100 psi for a period of from 0.2 to 10 seconds.

  3. 01-07-1998 - New Product Chemically Eliminates Asbestos in Installed

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Fireproofing | The Ames Laboratory 8 - New Product Chemically Eliminates Asbestos in Installed Fireproofing Document Number: NA Effective Date: 01/1998 File (public): PDF icon 01-07-1998_green_alert.pdf Lessons Learned Type: Green

  4. Cyanobacterium sp. host cell and vector for production of chemical compounds in cyanobacterial cultures

    DOE Patents [OSTI]

    Piven, Irina; Friedrich, Alexandra; Duhring, Ulf; Uliczka, Frank; Baier, Kerstin; Inaba, Masami; Shi, Tuo; Wang, Kui; Enke, Heike; Kramer, Dan

    2014-09-30

    A cyanobacterial host cell, Cyanobacterium sp., that harbors at least one recombinant gene for the production of a chemical compounds is provided, as well as vectors derived from an endogenous plasmid isolated from the cell.

  5. Photosynthetic terpene hydrocarbon production for fuels and chemicals

    SciTech Connect (OSTI)

    Wang, X; Ort, DR; Yuan, JS

    2015-01-28

    Photosynthetic hydrocarbon production bypasses the traditional biomass hydrolysis process and represents the most direct conversion of sunlight energy into the next-generation biofuels. As a major class of biologically derived hydrocarbons with diverse structures, terpenes are also valuable in producing a variety of fungible bioproducts in addition to the advanced drop-in' biofuels. However, it is highly challenging to achieve the efficient redirection of photosynthetic carbon and reductant into terpene biosynthesis. In this review, we discuss four major scientific and technical barriers for photosynthetic terpene production and recent advances to address these constraints. Collectively, photosynthetic terpene production needs to be optimized in a systematic fashion, in which the photosynthesis improvement, the optimization of terpene biosynthesis pathway, the improvement of key enzymes and the enhancement of sink effect through terpene storage or secretion are all important. New advances in synthetic biology also offer a suite of potential tools to design and engineer photosynthetic terpene platforms. The systemic integration of these solutions may lead to disruptive' technologies to enable biofuels and bioproducts with high efficiency, yield and infrastructure compatibility.

  6. Reactive Dehydration technology for Production of Fuels and Chemicals from Biomass

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Dr. James R. Kittrell, KSE, Inc. Dr. Carl R. Dupre, KSE, Inc. Dr. Michael F. Malone (Subcontractor) U.S. DOE Advanced Manufacturing Office Peer Review Meeting Washington, D.C. May 6-7, 2014 This presentation does not contain any proprietary, confidential, or otherwise restricted information. 2 Project Objective Commercialize a novel reactive distillation technology using the iCARD platform (Intensified Catalytic and Reactive Distillation) for compact, inexpensive production of biomass-based

  7. Clean Energy Manufacturing Initiative Industrial Efficiency and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis Description Industrial ...

  8. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    SciTech Connect (OSTI)

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O'Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a breakthrough particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  9. An investigation of synthetic fuel production via chemical looping

    SciTech Connect (OSTI)

    Frank Zeman; Marco Castaldi

    2008-04-15

    Producing liquid hydrocarbon fuels with a reduced greenhouse gas emissions profile would ease the transition to a carbon-neutral energy sector with the transportation industry being the immediate beneficiary followed by the power industry. Revolutionary solutions in transportation, such as electricity and hydrogen, depend on the deployment of carbon capture and storage technologies and/or renewable energy systems. Additionally, high oil prices may increase the development of unconventional sources, such as tar sands, that have a higher emissions profile. One process that is gaining interest is a system for producing reduced carbon fuels though chemical looping technologies. An investigation of the implications of such a process using methane and carbon dioxide that is reformed to yield methanol has been done. An important aspect of the investigation is the use of off-the-shelf technologies to achieve the results. The ability of the process to yield reduced emissions fuels depends on the source for the feed and process heat. For the range of conditions considered, the emissions profile of methanol produced in this method varies from 0.475 to 1.645 moles carbon dioxide per mole methanol. The thermal load can be provided by methane, coal or carbon neutral (biogas). The upper bound can be lowered to 0.750 by applying CCS and/or using nonfossil heat sources for the reforming. The process provides an initial pathway to incorporate CO{sub 2} into fuels independent of electrolytic hydrogen or developments in other sectors of the economy. 22 refs., 1 fig., 3 tabs.

  10. Bio Solutions Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Solutions Manufacturing Inc Jump to: navigation, search Name: Bio Solutions Manufacturing Inc Place: Las Vegas, Nevada Zip: 89103 Product: Waste-to-energy bioremediation developer....

  11. Leitner Shriram Manufacturing Ltd | Open Energy Information

    Open Energy Info (EERE)

    Manufacturing Ltd Jump to: navigation, search Name: Leitner Shriram Manufacturing Ltd Place: Chennai, Tamil Nadu, India Zip: 600095 Sector: Wind energy Product: Chennai-based JV...

  12. Aurora Photovoltaics Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Photovoltaics Manufacturing Jump to: navigation, search Name: Aurora Photovoltaics Manufacturing Place: Lawrenceville, New Jersey Zip: 8648 Sector: Solar Product: A subsidiary of...

  13. ITP Chemicals: Energy and Environmental Profile of the U.S. Chemical...

    Broader source: Energy.gov (indexed) [DOE]

    Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Bandwidth Study U.S. Chemical Manufacturing ITP Chemicals: ...

  14. Manufacturing Glossary

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  15. Chemical behavior of fission products in the ORNL fission product release program. Supplement. [PWR; BWR

    SciTech Connect (OSTI)

    Collins, J.L.; Osborne, M.F.; Lorenz, R.A.

    1983-01-01

    Tests data are presented for BWR and PWR rods in test HI-4 and test HI-5. Operating conditions fission product release data are included.

  16. Composition and production rate of pharmaceutical and chemical waste from Xanthi General Hospital in Greece

    SciTech Connect (OSTI)

    Voudrias, Evangelos; Goudakou, Lambrini; Kermenidou, Marianthi; Softa, Aikaterini

    2012-07-15

    Highlights: Black-Right-Pointing-Pointer We studied pharmaceutical and chemical waste production in a Greek hospital. Black-Right-Pointing-Pointer Pharmaceutical waste comprised 3.9% w/w of total hazardous medical waste. Black-Right-Pointing-Pointer Unit production rate for total pharmaceutical waste was 12.4 {+-} 3.90 g/patient/d. Black-Right-Pointing-Pointer Chemical waste comprised 1.8% w/w of total hazardous medical waste. Black-Right-Pointing-Pointer Unit production rate for total chemical waste was 5.8 {+-} 2.2 g/patient/d. - Abstract: The objective of this work was to determine the composition and production rates of pharmaceutical and chemical waste produced by Xanthi General Hospital in Greece (XGH). This information is important to design and cost management systems for pharmaceutical and chemical waste, for safety and health considerations and for assessing environmental impact. A total of 233 kg pharmaceutical and 110 kg chemical waste was collected, manually separated and weighed over a period of five working weeks. The total production of pharmaceutical waste comprised 3.9% w/w of the total hazardous medical waste produced by the hospital. Total pharmaceutical waste was classified in three categories, vial waste comprising 51.1%, syringe waste with 11.4% and intravenous therapy (IV) waste with 37.5% w/w of the total. Vial pharmaceutical waste only was further classified in six major categories: antibiotics, digestive system drugs, analgesics, hormones, circulatory system drugs and 'other'. Production data below are presented as average (standard deviation in parenthesis). The unit production rates for total pharmaceutical waste for the hospital were 12.4 (3.90) g/patient/d and 24.6 (7.48) g/bed/d. The respective unit production rates were: (1) for vial waste 6.4 (1.6) g/patient/d and 13 (2.6) g/bed/d, (2) for syringe waste 1.4 (0.4) g/patient/d and 2.8 (0.8) g/bed/d and (3) for IV waste 4.6 (3.0) g/patient/d and 9.2 (5.9) g/bed/d. Total chemical waste was classified in four categories, chemical reagents comprising 18.2%, solvents with 52.3%, dyes and tracers with 18.2% and solid waste with 11.4% w/w of the total. The total production of chemical waste comprised 1.8% w/w of the total hazardous medical waste produced by the hospital. Thus, the sum of pharmaceutical and chemical waste was 5.7% w/w of the total hazardous medical waste produced by the hospital. The unit production rates for total chemical waste for the hospital were 5.8 (2.2) g/patient/d and 1.1 (0.4) g/exam/d. The respective unit production rates were: (1) for reagents 1.7 (2.4) g/patient/d and 0.3 (0.4) g/examination/d, (2) for solvents 248 (127) g/patient/d and 192 (101) g/examination/d, (3) for dyes and tracers 4.7 (1.4) g/patient/d and 2.5 (0.9) g/examination/d and (4) for solid waste 54 (28) g/patient/d and 42 (22) g/examination/d.

  17. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  18. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and

  19. Update On The Development, Testing, And Manufacture Of High Density LEU-Foil Targets For The Production Of Mo-99

    SciTech Connect (OSTI)

    Creasy, John T

    2015-05-12

    This project has the objective to reduce and/or eliminate the use of HEU in commerce. Steps in the process include developing a target testing methodology that is bounding for all Mo-99 target irradiators, establishing a maximum target LEU-foil mass, developing a LEU-foil target qualification document, developing a bounding target failure analysis methodology (failure in reactor containment), optimizing safety vs. economics (goal is to manufacture a safe, but relatively inexpensive target to offset the inherent economic disadvantage of using LEU in place of HEU), and developing target material specifications and manufacturing QC test criteria. The slide presentation is organized under the following topics: Objective, Process Overview, Background, Team Structure, Key Achievements, Experiment and Activity Descriptions, and Conclusions. The High Density Target project has demonstrated: approx. 50 targets irradiated through domestic and international partners; proof of concept for two front end processing methods; fabrication of uranium foils for target manufacture; quality control procedures and steps for manufacture; multiple target assembly techniques; multiple target disassembly devices; welding of targets; thermal, hydraulic, and mechanical modeling; robust target assembly parametric studies; and target qualification analysis for insertion into very high flux environment. The High Density Target project has tested and proven several technologies that will benefit current and future Mo-99 producers.

  20. Phenodynamics of production and chemical pools in mayapple and flowering dogwood

    SciTech Connect (OSTI)

    Taylor, F.G. Jr.

    1991-01-01

    The objective of this study is to provide an understanding of the seasonality of biomass production and chemical storage among selected forest species as an aid to the analysis and management of a forest ecosystem model. The specific goals to accomplish the objectives included: (1) the construction of phenological calendars to be superimposed on the civil calendar, such that the seasons of the year are not marked by calendar dates but rather by dated groups of phenological events; (2) to develop a capability to predict onset of the generative phase (flowering) from heat unit summation methods; (3) to illustrate the role of phenology to biomass production and chemical storage in two indicator species, mayapple and flowering dogwood; and (4) to develop the capability to predict aboveground and below ground standing crop biomass in dogwood. Observations in this study focused on the generative phases (flowering) of individual plants and colonies of plants as indicators of productivity. 16 figs., 11 tabs.

  1. ITP Chemicals: Chemical Bandwidth Study - Energy Analysis: A...

    Broader source: Energy.gov (indexed) [DOE]

    chemicalbandwidthreport.pdf More Documents & Publications ITP Chemicals: Final Report: ... Acid, December 2007 Bandwidth Study U.S. Chemical Manufacturing ITP Chemicals: Energy and ...

  2. Chemical Diagnostics and Engineering

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    CDE Chemical Diagnostics and Engineering We support stockpile manufacturing, surveillance, ... for nuclear safeguard monitoring The Chemical Diagnostics and Engineering (C-CDE) ...

  3. Clean Energy Manufacturing Incentive Grant Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    "Clean energy manufacturer" is defined as a biofuel producer, a manufacturer of renewable energy or nuclear equipment/products, or "products used for energy conservation, storage, or grid efficie...

  4. NREL: Energy Systems Integration - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Manufacturing capabilities at NREL support the production of components for fuel cells and electrochemical cells and the development of methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their production to meet national goals. Fuel cells cleanly and efficiently convert hydrogen into electricity through an electrochemical process. Fuel cells offer promise in a wide range of

  5. Sustainable Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Principal Investigator (Presenter): Dr. Troy D. Marusich , CTO Washington, D.C. May 6-7, 2014 Third Wave Systems Inc. U.S. DOE Advanced Manufacturing Office Peer Review Meeting ...

  6. Basic mechanisms of photosynthesis and applications to improved production and conversion of biomass to fuels and chemical products

    SciTech Connect (OSTI)

    El-Sayed, M.; Greenbaum, E.; Wasielewski, M.

    1996-09-01

    Natural photosynthesis, the result of 3.5 billion years of evolutionary experimentation, is the best proven, functional solar energy conversion technology. It is responsible for filling the vast majority of humanity`s energy, nutritional, and materials needs. Understanding the basic physical chemical principles underlying photosynthesis as a working model system is vital to further exploitation of this natural technology. These principles can be used to improve or modify natural photosynthesis so that it is more efficient or so that it can produce unusual products such as hydrogen, methane, methanol, ethanol, diesel fuel substitutes, biodegradable materials, or other high value chemical products. Principles garnered from the natural process can also be used to design artificial photosynthetic devices that employ analogs of natural antenna and reaction center function, self-assembly and repair concepts, photoinduced charge transfer processes, photoprotection, and dark reactions that facilitate catalytic action to convert light into, useful chemical or electrical energy. The present broad understanding of many structural and functional aspects of photosynthesis has resulted from rapid recent research progress. X-ray structures of several key photosynthetic reaction centers and antenna systems are available, and the overall principles controlling photoinduced energy and electron transfer are being established.

  7. Manufacturing Demonstration Facilities Workshop, March 12, 2012

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... public sectors) National PolicySecurity Objectives * ... Approach: * Provide manufacturers and product developers ... Plan * Financial Sustainability * Intellectual Property ...

  8. Next Generation Manufacturing Processes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Research & Development Projects » Next Generation Manufacturing Processes Next Generation Manufacturing Processes New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high-quality products at competitive cost. Four process technology areas are expected to generate large energy, carbon, and economic benefits across the manufacturing sector. Click the areas

  9. Method for conversion of carbohydrate polymers to value-added chemical products

    DOE Patents [OSTI]

    Zhang, Zongchao C.; Brown, Heather M.; Su, Yu

    2012-02-07

    Methods are described for conversion of carbohydrate polymers in ionic liquids, including cellulose, that yield value-added chemicals including, e.g., glucose and 5-hydroxylmethylfurfural (HMF) at temperatures below 120.degree. C. Catalyst compositions that include various mixed metal halides are described that are selective for specified products with yields, e.g., of up to about 56% in a single step process.

  10. Yellow phosphorus process to convert toxic chemicals to non-toxic products

    DOE Patents [OSTI]

    Chang, S.G.

    1994-07-26

    The present invention relates to a process for generating reactive species for destroying toxic chemicals. This process first contacts air or oxygen with aqueous emulsions of molten yellow phosphorus. This contact results in rapid production of abundant reactive species such as O, O[sub 3], PO, PO[sub 2], etc. A gaseous or liquid aqueous solution organic or inorganic chemicals is next contacted by these reactive species to reduce the concentration of toxic chemical and result in a non-toxic product. The final oxidation product of yellow phosphorus is phosphoric acid of a quality which can be recovered for commercial use. A process is developed such that the byproduct, phosphoric acid, is obtained without contamination of toxic species in liquids treated. A gas stream containing ozone without contamination of phosphorus containing species is also obtained in a simple and cost-effective manner. This process is demonstrated to be effective for destroying many types of toxic organic, or inorganic, compounds, including polychlorinated biphenyls (PCB), aromatic chlorides, amines, alcohols, acids, nitro aromatics, aliphatic chlorides, polynuclear aromatic compounds (PAH), dyes, pesticides, sulfides, hydroxyamines, ureas, dithionates and the like. 20 figs.

  11. Yellow phosphorus process to convert toxic chemicals to non-toxic products

    DOE Patents [OSTI]

    Chang, Shih-Ger

    1994-01-01

    The present invention relates to a process for generating reactive species for destroying toxic chemicals. This process first contacts air or oxygen with aqueous emulsions of molten yellow phosphorus. This contact results in rapid production of abundant reactive species such as O, O.sub.3, PO, PO.sub.2, etc. A gaseous or liquid aqueous solution organic or inorganic chemicals is next contacted by these reactive species to reduce the concentration of toxic chemical and result in a non-toxic product. The final oxidation product of yellow phosphorus is phosphoric acid of a quality which can be recovered for commercial use. A process is developed such that the byproduct, phosphoric acid, is obtained without contamination of toxic species in liquids treated. A gas stream containing ozone without contamination of phosphorus containing species is also obtained in a simple and cost-effective manner. This process is demonstrated to be effective for destroying many types of toxic organic, or inorganic, compounds, including polychlorinated biphenyls (PCB), aromatic chlorides, amines, alcohols, acids, nitro aromatics, aliphatic chlorides, polynuclear aromatic compounds (PAH), dyes, pesticides, sulfides, hydroxyamines, ureas, dithionates and the like.

  12. Applications of high-temperature solar heat to the production of selected fuels and chemicals

    SciTech Connect (OSTI)

    Beall, S.E. Jr.; Bamberger, C.E.; Goeller, H.A.

    1981-07-01

    An attempt is made to judge whether solar heat in the 500 K to 2500 K temperature range might be economical for some important fuel- and chemical-production processes. Previous work in related areas is reviewed and the chemicals aluminum oxide (and bauxite), calcium sulfate (and gypsum), and calcium oxide (lime) chosen for detailed study. In addition to reviewing the energy needs of the more common bulk chemicals, several innovative processes requiring heat in the 1500 to 2500 K range were investigated. Hydrogen production by several thermochemical means, carbon monoxide production by thermochemical and direct thermal dissociation, and nitrogen fixation by direct thermal reaction of nitrogen and oxygen in air were considered. The engineering feasibility of the processes is discussed. The problem of matching the conventional and innovative processes to a high-temperature solar supply is studied. Some solar-thermal power plants of current designs are examined and several advanced concepts of highly concentrating systems are considered for very high-temperature applications. Conclusions and recommendations are presented.

  13. Innovative Manufacturing Initiative Recognition Day, Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office (AMO) | Department of Energy Day, Advanced Manufacturing Office (AMO) Innovative Manufacturing Initiative Recognition Day, Advanced Manufacturing Office (AMO) PDF icon imi_recogitionday_leo_june2012.pdf More Documents & Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  14. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  15. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect (OSTI)

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  16. Table 35. U.S. Coal Consumption at Manufacturing Plants by North...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    3,185 2.2 324 Petroleum and Coal Products* 1,540 1,701 1,112 3,241 2,837 14.2 325 Chemical Manufacturing 1,758 1,924 1,839 3,682 3,839 -4.1 327 Nonmetallic Mineral Products ...

  17. Production of energy and high-value chemicals from municipal solid waste

    SciTech Connect (OSTI)

    Colucci-Raeos, J.A.; Saliceti-Piazza, L.; Herncndez, A.

    1996-12-31

    Landfills have been used for decades in Puerto Rico as the only alternative for the disposal of municipal solid waste (MSW). In the present, 7,300 metric tons (8,000 tons) of MSW are generated on a daily basis, of which about 43% are generated in the San Juan Metropolitan Area. Garbage dumps in the Metropolitan Area have an estimated useful life of two years from now. Furthermore, Puerto Rico`s average daily per capita generation exceeds that of US and is almost as twice as that of Europe. A novel alternative for the disposal of MSW needs to be implemented. The University of Puerto Rico (Department of Chemical Engineering), in a collaborative effort with the Sandia National Laboratory, the National Renewable Energy Laboratory, Puerto Rico`s Energy Affairs Administration, and the Institute of Chemical Engineers of Puerto Rico, have conceptualized a research program that would address the utilization of MSW and other agricultural residues for the generation of energy and/or high-value chemical products. The concept, {open_quotes}biorefinery{close_quotes} would consist of the collection of MSW and other agricultural wastes, separation of materials for recycling (glass, ceramics, metals), and use of gasification and/or hydrolysis of the screened material to produce energy and/or chemicals (such as alcohols and oxyaromatics).

  18. Productization and Manufacturing Scaling of High-Efficiency Solar Cell and Module Products Based on a Disruptive Low-Cost, Mono-Crystalline Technology: Final Technical Progress Report, April 1, 2009 - December 30, 2010

    SciTech Connect (OSTI)

    Fatemi, H.

    2012-07-01

    Final report for PV incubator subcontract with Solexel, Inc. The purpose of this project was to develop Solexel's Unique IP, productize it, and transfer it to manufacturing. Silicon constitutes a significant fraction of the total solar cell cost, resulting in an industry-wide drive to lower silicon usage. Solexel's disruptive Solar cell structure got around these challenges and promised superior light trapping, efficiency and mechanical strength, despite being significantly thinner than commercially available cells. Solexel's successful participation in this incubator project became evident as the company is now moving into commercial production and position itself to be competitive for the next Technology Pathway Partnerships (TPP) funding opportunity.

  19. Chemical Emissions of Residential Materials and Products: Review of Available Information

    SciTech Connect (OSTI)

    Willem, Henry; Singer, Brett

    2010-09-15

    This report is prepared in the context of a larger program whose mission is to advance understanding of ventilation and indoor air quality in U.S. homes. A specific objective of this program is to develop the scientific basis ? through controlled experiments, monitoring and analysis ? for health risk-based ventilation standards. Appropriate and adequate ventilation is a basic element of a healthy home. Ventilation provides outdoor air and in the process removes indoor odors and contaminants including potentially unhealthful chemicals emitted by indoor materials, products and activities. Ventilation traditionally was assured to occur via infiltration of outdoor air through cracks and other leakage pathways in the residential building envelope. As building air tightness is improved for energy efficiency, infiltration can be reduced to inadequate levels. This has lead to the development of standards requiring mechanical ventilation. Though nominally intended to ensure acceptable indoor air quality, the standards are not explicitly tied to health risk or pollutant exposure targets. LBNL is currently designing analyses to assess the impact of varying ventilation standards on pollutant concentrations, health risks and energy use. These analyses require information on sources of chemical pollutant emissions, ideally including emission rates and the impact of ventilation on emissions. Some information can be obtained from recent studies that report measurements of various air contaminants and their concentrations in U.S. residences. Another way to obtain this information is the bottom-up approach of collecting and evaluating emissions data from construction and interior materials and common household products. This review contributes to the latter approach by summarizing available information on chemical emissions from new residential products and materials. We review information from the scientific literature and public sources to identify and discuss the databases that provide information on new or low-emission materials and products. The review focuses on the primary chemical or volatile organic compound (VOC) emissions from interior surface materials, furnishings, and some regularly used household products; all of these emissions are amenable to ventilation. Though it is an important and related topic, this review does not consider secondary pollutants that result from reactions of ozone and unsaturated organics bound to or emitted from material surfaces. Semi-volatile organic compounds (SVOCs) have been largely excluded from this review because ventilation generally is not an effective way to control SVOC exposures. Nevertheless, health concerns about exposures to SVOCs emitted from selected materials warrant some discussion.

  20. Advanced Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Advanced Manufacturing EERE leads a robust network of researchers and other partners to continually develop cost-effective energy-saving solutions that help make our country run better through increased efficiency — promoting better plants, manufacturing processes, and products; more efficient new homes and improved older homes; and other solutions to enhance the buildings in which we work, shop, and lead our everyday lives. EERE leads a robust network of researchers

  1. Notice Of Intent To Issue Funding For Clean Energy Manufacturing...

    Broader source: Energy.gov (indexed) [DOE]

    "Modular Chemical Process Intensification Institute for Clean Energy Manufacturing". ... Process intensification is a paradigm shift to chemical process technology that has the ...

  2. Viscosity and dilepton production of a chemically equilibrating quark-gluon plasma at finite baryon density

    SciTech Connect (OSTI)

    Guan Nana; Li Jianwei; He Zejun; Long Jiali; Cai Xiangzhou; Ma Yugang; Shen Wenqing

    2009-07-15

    By considering the effect of shear viscosity we have investigated the evolution of a chemically equilibrating quark-gluon plasma at finite baryon density. Based on the evolution of the system we have performed a complete calculation for the dilepton production from the following processes: qq{yields}ll, qq{yields}gll, Compton-like scattering (qg{yields}qll,qg{yields}qll), gluon fusion (gg{yields}cc), annihilation (qq{yields}cc), as well as the multiple scattering of quarks. We have found that quark-antiquark annihilation, Compton-like scatterring, gluon fusion, and multiple scattering of quarks give important contributions. Moreover, we have also found that the dilepton yield is an increasing function of the initial quark chemical potential, and the increase of the quark phase lifetime because of the viscosity also obviously raises the dilepton yield.

  3. Manufacturing Innovation Institute for Smart Manufacturing: Advanced

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sensors, Controls, Platforms, and Modeling for Manufacturing | Department of Energy Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing September 23, 2015 - 2:38pm Addthis Posted Date: Sep 15, 2015 Original Closing Date for Applications: Jan 29, 2016 A mandatory Concept Paper is due

  4. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  5. additive manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    additive manufacturing - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Fuel Cycle Defense Waste Management Programs Advanced

  6. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  7. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards

    Broader source: Energy.gov [DOE]

    Today, the Department of Energy announced that three manufacturers -- Aspen Manufacturing, Inc., Summit Manufacturing, and Advanced Distributor Products -- must stop distributing 61 heat pump...

  8. Summit Manufacturing: Case Closure (2010-SE-0303)

    Broader source: Energy.gov [DOE]

    DOE closed this case against Summit Manufacturing, Inc. without civil penalty after Summit Manufacturing provided information that the non-compliant products were not sold in the United States.

  9. Indian Wind Turbine Manufacturers Association | Open Energy Informatio...

    Open Energy Info (EERE)

    Turbine Manufacturers Association Jump to: navigation, search Name: Indian Wind Turbine Manufacturers Association Place: Chennai, India Zip: 600 041 Sector: Wind energy Product:...

  10. Iskra Wind Turbine Manufacturers Ltd | Open Energy Information

    Open Energy Info (EERE)

    Iskra Wind Turbine Manufacturers Ltd Jump to: navigation, search Name: Iskra Wind Turbine Manufacturers Ltd Place: Nottingham, United Kingdom Sector: Wind energy Product: Iskra...

  11. KMC Controls Inc Kreuter Manufacturing Company | Open Energy...

    Open Energy Info (EERE)

    KMC Controls Inc Kreuter Manufacturing Company Jump to: navigation, search Name: KMC Controls, Inc. (Kreuter Manufacturing Company) Place: New Paris, Indiana Zip: IN 46553 Product:...

  12. Pihsiang Electric Vehicle Manufacturing Co Ltd | Open Energy...

    Open Energy Info (EERE)

    Electric Vehicle Manufacturing Co Ltd Jump to: navigation, search Name: Pihsiang Electric Vehicle Manufacturing Co Ltd Place: Taiwan Sector: Vehicles Product: Taiwan-based maker of...

  13. Taiwan Semiconductor Manufacturing Co Ltd TSMC | Open Energy...

    Open Energy Info (EERE)

    Manufacturing Co Ltd TSMC Jump to: navigation, search Name: Taiwan Semiconductor Manufacturing Co Ltd (TSMC) Place: Hsinchu, Taiwan Zip: 300 Sector: Solar Product: Taiwan-based...

  14. Mingchuang Energy Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Mingchuang Energy Manufacturing Co Ltd Jump to: navigation, search Name: Mingchuang Energy Manufacturing Co Ltd Place: China Sector: Wind energy Product: Chinese wind turbine...

  15. A.J. Rose Manufacturing Company | Open Energy Information

    Open Energy Info (EERE)

    search Name: A.J. Rose Manufacturing Company Address: 38000 Chester Road Place: Avon, OH Zip: 44011 Sector: Renewable Energy Product: Manufacturing Phone Number:...

  16. Biofuel and chemical production by recombinant microorganisms via fermentation of proteinaceous biomass

    DOE Patents [OSTI]

    Liao, James C.; Cho, Kwang Myung; Yan, Yajun; Huo, Yixin

    2016-03-15

    Provided herein are metabolically modified microorganisms characterized by having an increased keto-acid flux when compared with the wild-type organism and comprising at least one polynucleotide encoding an enzyme that when expressed results in the production of a greater quantity of a chemical product when compared with the wild-type organism. The recombinant microorganisms are useful for producing a large number of chemical compositions from various nitrogen containing biomass compositions and other carbon sources. More specifically, provided herein are methods of producing alcohols, acetaldehyde, acetate, isobutyraldehyde, isobutyric acid, n-butyraldehyde, n-butyric acid, 2-methyl-1-butyraldehyde, 2-methyl-1-butyric acid, 3-methyl-1-butyraldehyde, 3-methyl-1-butyric acid, ammonia, ammonium, amino acids, 2,3-butanediol, 1,4-butanediol, 2-methyl-1,4-butanediol, 2-methyl-1,4-butanediamine, isobutene, itaconate, acetoin, acetone, isobutene, 1,5-diaminopentane, L-lactic acid, D-lactic acid, shikimic acid, mevalonate, polyhydroxybutyrate (PHB), isoprenoids, fatty acids, homoalanine, 4-aminobutyric acid (GABA), succinic acid, malic acid, citric acid, adipic acid, p-hydroxy-cinnamic acid, tetrahydrofuran, 3-methyl-tetrahydrofuran, gamma-butyrolactone, pyrrolidinone, n-methylpyrrolidone, aspartic acid, lysine, cadeverine, 2-ketoadipic acid, and/or S-adenosyl-methionine (SAM) from a suitable nitrogen rich biomass.

  17. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on ...

  18. Chemicals (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Chemicals (2010 MECS) Chemicals (2010 MECS) Manufacturing Energy and Carbon Footprint for Chemicals Sector (NAICS 325) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint PDF icon Chemicals More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Chemicals Cement (2010 MECS) Manufacturing Energy Sankey Diagrams Manufacturing energy Sankey diagrams map

  19. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  20. Chemical Supply Chain Analysis | NISAC

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Chemical Supply Chain Analysis NISAC has developed a range of capabilities for analyzing the consequences of disruptions to the chemical manufacturing industry. Each capability ...

  1. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  2. Solar Manufacturing Projects | Department of Energy

    Energy Savers [EERE]

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR ...

  3. Clean Energy Manufacturing Resources - Technology Maturation | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Maturation Clean Energy Manufacturing Resources - Technology Maturation Clean Energy Manufacturing Resources - Technology Maturation Find resources to help you commercialize and market your clean energy technology or product. For technology maturation, areas to consider include regulations and standards; exporting; product testing or demonstration; energy-efficient product qualifications; and energy efficiency and performance improvements for plants. For more resources, see the

  4. Chemical microsensors

    DOE Patents [OSTI]

    Li, DeQuan; Swanson, Basil I.

    1995-01-01

    An article of manufacture is provided including a substrate having an oxide surface layer and a selective thin film of a cyclodextrin derivative chemically bound upon said substrate, said film is adapted for the inclusion of a selected organic compound therewith. Such an article can be either a chemical sensor capable of detecting a resultant mass change from inclusion of the selected organic compound or a chemical separator capable of reversibly selectively separating a selected organic compound.

  5. LightManufacturing | Open Energy Information

    Open Energy Info (EERE)

    greenhouse gas emissions resulting from rotational molding. 6 Unlike concentrated solar power firms which focus on utility-scale electric production 7 , LightManufacturing...

  6. Advanced Manufacturing Office and Potential Technologies for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    sustainability is improved in the making, use, and full lifecycle of the product made. ... Manufacturing Policy & DOE's Role * DOE ... End & What are the Metrics for This ...

  7. Benefits analysis for the production of fuels and chemicals using solar thermal energy. Final report

    SciTech Connect (OSTI)

    1982-05-01

    Numerous possibilities exist for using high temperature solar thermal energy in the production of various chemicals and fuels (Sun Fuels). Research and development activities have focused on the use of feedstocks such as coal and biomass to provide synthesis gas, hydrogen, and a variety of other end-products. A Decision Analysis technique geared to the analysis of Sun Fuels options was developed. Conventional scoring methods were combined with multi-attribute utility analysis in a new approach called the Multi-Attribute Preference Scoring (MAPS) system. MAPS calls for the designation of major categories of attributes which describe critical elements of concern for the processes being examined. The six major categories include: Process Demonstration; Full-Scale Process, Feedstock; End-Product Market; National/Social Considerations; and Economics. MAPS calls for each attribute to be weighted on a simple scale for all of the candidate processes. Next, a weight is assigned to each attribute, thus creating a multiplier to be used with each individual value to derive a comparative weighting. Last, each of the categories of attributes themselves are weighted, thus creating another multiplier, for use in developing an overall score. With sufficient information and industry input, each process can be ultimately compared using a single figure of merit. After careful examination of available information, it was decided that only six of the 20 candidate processes were adequately described to allow a complete MAPS analysis which would allow direct comparisons for illustrative purposes. These six processes include three synthesis gas processes, two hydrogen and one ammonia. The remaining fourteen processes were subjected to only a partial MAPS assessment.

  8. Final Technical Report - High-Performance, Oxide-Dispersion-Strengthened Tubes for Production of Ethylene adn Other Industrial Chemicals

    SciTech Connect (OSTI)

    McKimpson, Marvin G.

    2006-04-06

    This project was undertaken by Michigan Technological University and Special Metals Corporation to develop creep-resistant, coking-resistant oxide-dispersion-strengthened (ODS) tubes for use in industrial-scale ethylene pyrolysis and steam methane reforming operations. Ethylene pyrolysis tubes are exposed to some of the most severe service conditions for metallic materials found anywhere in the chemical process industries, including elevated temperatures, oxidizing atmospheres and high carbon potentials. During service, hard deposits of carbon (coke) build up on the inner wall of the tube, reducing heat transfer and restricting the flow of the hydrocarbon feedstocks. About every 20 to 60 days, the reactor must be taken off-line and decoked by burning out the accumulated carbon. This decoking costs on the order of $9 million per year per ethylene plant, accelerates tube degradation, and requires that tubes be replaced about every 5 years. The technology developed under this program seeks to reduce the energy and economic cost of coking by creating novel bimetallic tubes offering a combination of improved coking resistance, creep resistance and fabricability not available in current single-alloy tubes. The inner core of this tube consists of Incoloy(R) MA956, a commercial ferritic Fe-Cr-Al alloy offering a 50% reduction in coke buildup combined with improved carburization resistance. The outer sheath consists of a new material - oxide dispersion strengthened (ODS) Alloy 803(R) developed under the program. This new alloy retains the good fireside environmental resistance of Alloy 803, a commercial wrought alloy currently used for ethylene production, and provides an austenitic casing to alleviate the inherently-limited fabricability of the ferritic Incoloy(R) MA956 core. To provide mechanical compatibility between the two alloys and maximize creep resistance of the bimetallic tube, both the inner Incoloy(R) MA956 and the outer ODS Alloy 803 are oxide dispersion strengthened materials produced using mechanical alloying technology. To minimize cost, the bimetallic tube is produced by direct powder co-extrusion. This technology has potential for domestic energy savings of up to 4.1 trillion BTU/year (4.3 x 1015J/year) and a reduction of 370,000 tons (340,000 tonnes) of CO2 emissions in short-residence-time ethylene furnaces. This represents an energy savings and CO2 emissions reduction of about 3.3%. If the technology is also applied to other types of ethylene pyrolysis furnaces, total energy savings and CO2 emissions reductions could increase by up to five times. The work involved: Developing powder and consolidation processing protocols to produce an oxide-dispersion strengthened variant of Alloy 803 exhibiting creep strength comparable to Incoloy? Alloy MA956, Developing a direct powder co-extrusion protocol for fabricating co-extruded bimetallic Incoloy? Alloy MA956 / ODS Alloy 803 tubes, Characterizing the properties of the ODS Alloy 803 material, the welding characteristics of the bimetallic tubes, and the coking characteristics of the Incoloy? MA956 alloy, and Documenting the potential energy savings and user requirements for these bimetallic pyrolysis furnace tubes. The project demonstrated that oxide dispersion strengthened Alloy 803 can be produced successfully using conventional mechanical alloying technology. The oxide dispersion strengthened bimetallic radiant coil technology explored under this program has significant potential for energy savings and productivity improvements for domestic ethylene producers. In today's competitive market, however, domestic furnace manufacturers and ethylene producers appear reluctant to pay any cost premium for higher-performance coil materials offering either higher temperature capabilities or longer service life. Interest in oxide dispersion strengthened radiant coils is likely to increase if furnace and ethylene producers begin to focus more on increasing tube wall temperatures to improve productivity.

  9. Additive Manufacturing: Technology and Applications

    Energy Savers [EERE]

    Lower energy intensity: These techniques save energy by eliminating production steps, using substantially less material, enabling reuse of by-products, and producing lighter products. Remanufacturing parts through advanced additive manufacturing and surface treatment processes can also return end-of-life products to as-new condition, 1 using only 2-25% of the energy required to make new parts. 2 * Less waste: Building objects up layer by layer, instead of traditional machining processes that

  10. Chemical and radiation stability of a proprietary cesium ion exchange material manufactured from WWL membrane and SuperLig{reg_sign} 644

    SciTech Connect (OSTI)

    Brown, G.N.; Carson, K.J.; DesChane, J.R.; Elovich, R.J.; Berry, P.K.

    1996-09-01

    Pretreatment of nuclear process wastes for ion exchange removal of Cs and other radionuclides is one way to minimize amount of high-level radioactive waste at Hanford. This study evaluated Cs-selective SuperLig{reg_sign}644 (IBC Advanced Technologies, American Fork UT) entrapped in a proprietary WWL web membrane (3M) for chemical/radiation stability in simulated caustic neutralized current acid waste (NCAW), 0.5M HNO{sub 3}, water, and air. After exposure up to 2.0E+09 rad, the material was evaluated for Cs uptake in 5M sodium NCAW simulants with varying Cs contents. Radiolytic stability appears to be sufficient for ion exchange pretreatment of radioactive Cs: essentially no decrease in Cs selectivity or loading (Kd) was observed during {sup 60}Cs gamma irradiation in water or 0.5M HNO{sub 3} up to 1.0E+09 rad. Cs Kd decreased by a factor of 2 after 2.0E+09 rad exposure. Cs Kd did not change during irradiation in 5M NCAW or ambient air up to 1.0E+08 rad, but decreased by more than an order of magnitude between 1.0E+08 and 2.0E+09 rad (not typical of process conditions). Chemical stability under caustic conditions is lower than in air or under neutral/acidic conditions. Results indicate that this material is less stable in caustic solution irrespective of radiation exposure. Samples of the membrane retained their physical form throughout the entire experiment and were only slightly brittle after exposure to 2.0E+09 rad. (The material evaluated was a finely ground (400 mesh) particulate engineered to form a polymeric fiber (WWL), not the macroscopic form of SuperLig{reg_sign} 644 resin (20 to 50 mesh).)

  11. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ORNL is managed by UT-Battelle for the US Department of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and Environmental Sciences Directorate May 6-7, 2014 Washington, DC This presentation does not include proprietary, confidential, or otherwise restricted information. Outline * Manufacturing Demonstration Facility * Impacts with Industry - Metal additive manufacturing - Polymer additive

  12. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    6 Number of companies expecting to introduce new solar new solar thermal collector products in 2010 Low-Temperature Collectors 4 Medium-Temperature Collectors 16 High-Temperature Collectors 11 Noncollector Components 12 Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey." New Product Type Number of Companies Source: U.S. Energy Information Administration,

  13. Fact #828: July 7, 2014 Japanese Auto Manufacturers Increase...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8: July 7, 2014 Japanese Auto Manufacturers Increase Domestic Production for U.S. Sales Fact 828: July 7, 2014 Japanese Auto Manufacturers Increase Domestic Production for U.S. ...

  14. Chemical Industry Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2006-12-01

    The Chemical Bandwidth Study provides a snapshot of potentially recoverable energy losses during chemical manufacturing. The advantage of this study is the use of "exergy" analysis as a tool for pinpointing inefficiencies.

  15. Building an American Economy to Last: American Competiveness in Manufacturing

    Broader source: Energy.gov [DOE]

    With support from federal agencies, a new manufacturing technology is revolutionizing how products are designed and built.

  16. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6: Innovating Clean Energy Technologies in Advanced Manufacturing September 2015 Quadrennial Technology Review 6 Innovating Clean Energy Technologies in Advanced Manufacturing Issues and RDD&D Opportunities  Manufacturing affects the way products are designed, fabricated, used, and disposed; hence, manufacturing technologies have energy impacts extending beyond the industrial sector.  Life-cycle analysis is essential to assess the total energy impact of a manufactured product. 

  17. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program ...

  18. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  19. Development of Geothermally Assisted Process for Production of Liquid Fuels and Chemicals from Wheat Straw

    SciTech Connect (OSTI)

    Murphy, V.G.; Linden, J.C.; Moreira, A.R.; Lenz, T.G.

    1981-06-01

    Recently there has been much interest in developing processes for producing liquid fuels from renewable resources. The most logical long term approach in terms of economics derives the carbohydrate substrate for fermentation from the hydrolysis of cellulosic crop and forest residues rather than from grains or other high grade food materials (1,2). Since the presence of lignin is the main barrier to the hydrolysis of cellulose from lignocellulosic materials, delignification processes developed by the wood pulping industry have been considered as possible prehydrolysis treatments. The delignification process under study in our laboratory is envisioned as a synthesis of two recently developed pulping processes. In the first step, called autohydrolysis, hot water is used directly to solubilize hemicellulose and to depolymerize lignin (3). Then, in a second step known as organosolv pulping (4), the autohydrolyzed material is extracted with aqueous alcohol. A s shown in Figure 1, this process can separate the original lignocellulosic material into three streams--hemicellulose in water, lignin in aqueous alcohol, and a cellulose pulp. Without further mechanical milling, delignified cellulose can be enzymatically hydrolyzed at 45-50 C to greater than 80% theoretical yield of glucose using fungal cellulases (5, 6). The resulting glucose syrup can then be fermented by yeast to produce ethanol or by selected bacteria to produce acetone and butanol or acetic and propionic acids (7). One objection to such a process, however, is the large energy input that is required. In order to extend our supplies of liquid fuels and chemicals, it is important that the use of fossil fuels in any lignocellulosic conversion process be minimized. The direct use of geothermal hot water in carrying out the autohydrolysis and extraction operations, therefore, seems especially attractive. On the one hand, it facilitates the conversion of non-food biomass to fuels and chemicals without wasting fossil fuel; and on the other hand, it provides a means for ''exporting'' geothermal energy from the well site. The primary goal of the work discussed in this report was to investigate the effects of variations in autohydrolysis conditions on the production of fermentable sugars from wheat straw. In assessing the relative merits of various sets of conditions, we considered both the direct production of sugar from the autohydrolysis of hemicellulose and the subsequent yield from the enzymatic hydrolysis of cellulose. The principal parameters studied were time, temperature, and water/fiber weight ratio; however, we also investigated the effects of adding minor amounts of phenol and aluminum sulfate to the autohydrolysis charge. Phenol was selected for study because it was reported (8) to be effective in suppressing repolymerization of reactive lignin fragments. Aluminum sulfate, on the other hand, was chosen as a representative of the Lewis acids which, we hoped, would catalyze the delignification reactions.

  20. Photovoltaic manufacturing technology, Phase 1

    SciTech Connect (OSTI)

    Not Available

    1992-10-01

    This report describes subcontracted research by the Chronar Corporation, prepared by Advanced Photovoltaic Systems, Inc. (APS) for Phase 1 of the Photovoltaic Manufacturing Technology Development project. Amorphous silicon is chosen as the PV technology that Chronar Corporation and APS believe offers the greatest potential for manufacturing improvements, which, in turn, will result in significant cost reductions and performance improvements in photovoltaic products. The APS Eureka'' facility was chosen as the manufacturing system that can offer the possibility of achieving these production enhancements. The relationship of the Eureka'' facility to Chronar's batch'' plants is discussed. Five key areas are also identified that could meet the objectives of manufacturing potential that could lead to improved performance, reduced manufacturing costs, and significantly increased production. The projected long-term potential benefits of these areas are discussed, as well as problems that may impede the achievement of the hoped-for developments. A significant number of the problems discussed are of a generic nature and could be of general interest to the industry. The final section of this document addresses the cost and time estimates for achieving the solutions to the problems discussed earlier. Emphasis is placed on the number, type, and cost of the human resources required for the project.

  1. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  2. Energy Information Administration (EIA)- Manufacturing Energy...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Chemical Industry Analysis Brief Change Topic: Steel | Chemical JUMP TO: Introduction | Energy Consumption | Energy Expenditures | Producer Prices and Production | Energy Intensity ...

  3. IMPROVED BIOREFINERY FOR THE PRODUCTION OF ETHANOL, CHEMICALS, ANIMAL FEED AND BIOMATERIALS FROM SUGAR CANE

    SciTech Connect (OSTI)

    Dr. Donal F. Day

    2009-01-29

    The Audubon Sugar Institute (ASI) of Louisiana State University’s Agricultural Center (LSU AgCenter) and MBI International (MBI) sought to develop technologies that will lead to the development of a sugar-cane biorefinery, capable of supplying fuel ethanol from bagasse. Technology development focused on the conversion of bagasse, cane-leaf matter (CLM) and molasses into high value-added products that included ethanol, specialty chemicals, biomaterials and animal feed; i.e. a sugar cane-based biorefinery. The key to lignocellulosic biomass utilization is an economically feasible method (pretreatment) for separating the cellulose and the hemicellulose from the physical protection provided by lignin. An effective pretreatment disrupts physical barriers, cellulose crystallinity, and the association of lignin and hemicellulose with cellulose so that hydrolytic enzymes can access the biomass macrostructure (Teymouri et al. 2004, Laureano-Perez, 2005). We chose to focus on alkaline pretreatment methods for, and in particular, the Ammonia Fiber Expansion (AFEX) process owned by MBI. During the first two years of this program a laboratory process was established for the pretreatment of bagasse and CLM using the AFEX process. There was significant improvement of both rate and yield of glucose and xylose upon enzymatic hydrolysis of AFEX-treated bagasse and CLM compared with untreated material. Because of reactor size limitation, several other alkaline pretreatment methods were also co-investigated. They included, dilute ammonia, lime and hydroxy-hypochlorite treatments. Scale-up focused on using a dilute ammonia process as a substitute for AFEX, allowing development at a larger scale. The pretreatment of bagasse by an ammonia process, followed by saccharification and fermentation produced ethanol from bagasse. Simultaneous saccharification and fermentation (SSF) allowed two operations in the same vessel. The addition of sugarcane molasses to the hydrolysate/fermentation process yielded improvements beyond what was expected solely from the addition of sugar. In order to expand the economic potential for building a biorefinery, the conversion of enzyme hydrolysates of AFEX-treated bagasse to succinic acid was also investigated. This program established a solid basis for pre-treatment of bagasse in a manner that is feasible for producing ethanol at raw sugar mills.

  4. Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Administration (EIA) ‹ Consumption & Efficiency Manufacturing Energy Consumption Survey (MECS) Glossary › FAQS › Overview Data 2010 2006 2002 1998 1994 1991 Archive Analysis & Projections Cost of Natural Gas Used in Manufacturing Sector Has Fallen Graph showing Cost of Natural Gas Used in Manufacturing Sector Has Fallen Source: U.S. Energy Information Administration, Manufacturing Energy Consumption Survey (MECS) 1998-2010, September 6, 2013. New 2010 Manufacturing Energy

  5. The Statistical Evolution of Multiple Generations of Oxidation Products in the Photochemical Aging of Chemically Reduced Organic Aerosol

    SciTech Connect (OSTI)

    Wilson, Kevin R.; Smith, Jared D.; Kessler, Sean; Kroll, Jesse H.

    2011-10-03

    The heterogeneous reaction of hydroxyl radicals (OH) with squalane and bis(2-ethylhexyl) sebacate (BES) particles are used as model systems to examine how distributions of reactionproducts evolve during the oxidation of chemically reduced organic aerosol. A kinetic model of multigenerational chemistry, which is compared to previously measured (squalane) and new(BES) experimental data, reveals that it is the statistical mixtures of different generations of oxidation products that control the average particle mass and elemental composition during thereaction. The model suggests that more highly oxidized reaction products, although initially formed with low probability, play a large role in the production of gas phase reaction products.In general, these results highlight the importance of considering atmospheric oxidation as a statistical process, further suggesting that the underlying distribution of molecules could playimportant roles in aerosol formation as well as in the evolution of key physicochemical properties such as volatility and hygroscopicity.

  6. Isolated fungal promoters and gene transcription terminators and methods of protein and chemical production in a fungus

    DOE Patents [OSTI]

    Dai, Ziyu; Lasure, Linda L; Magnuson, Jon K

    2014-05-27

    The present invention encompasses isolated gene regulatory elements and gene transcription terminators that are differentially expressed in a native fungus exhibiting a first morphology relative to the native fungus exhibiting a second morphology. The invention also encompasses a method of utilizing a fungus for protein or chemical production. A transformed fungus is produced by transforming a fungus with a recombinant polynucleotide molecule. The recombinant polynucleotide molecule contains an isolated polynucleotide sequence linked operably to another molecule comprising a coding region of a gene of interest. The gene regulatory element and gene transcription terminator may temporally and spatially regulate expression of particular genes for optimum production of compounds of interest in a transgenic fungus.

  7. Isolated fungal promoters and gene transcription terminators and methods of protein and chemical production in a fungus

    DOE Patents [OSTI]

    Dai, Ziyu; Lasure, Linda L.; Magnuson, Jon K.

    2008-11-11

    The present invention encompasses isolated gene regulatory elements and gene transcription terminators that are differentially expressed in a native fungus exhibiting a first morphology relative to the native fungus exhibiting a second morphology. The invention also encompasses a method of utilizing a fungus for protein or chemical production. A transformed fungus is produced by transforming a fungus with a recombinant polynucleotide molecule. The recombinant polynucleotide molecule contains an isolated polynucleotide sequence linked operably to another molecule comprising a coding region of a gene of interest. The gene regulatory element and gene transcription terminator may temporally and spatially regulate expression of particular genes for optimum production of compounds of interest in a transgenic fungus.

  8. Isolated Fungal Promoters and Gene Transcription Terminators and Methods of Protein and Chemical Production in a Fungus

    DOE Patents [OSTI]

    Dai, Ziyu; Lasure, Linda L.; Magnuson, Jon K.

    2008-11-11

    The present invention encompasses isolated gene regulatory elements and gene transcription terminators that are differentially expressed in a native fungus exhibiting a first morphology relative to the native fungus exhibiting a second morphology. The invention also encompasses a method of utilizing a fungus for protein or chemical production. A transformed fungus is produced by transforming a fungus with a recombinant polynucleotide molecule. The recombinant polynucleotide molecule contains an isolated polynucleotide sequence linked operably to another molecule comprising a coding region of a gene of interest. The gene regulatory element and gene transcription terminator may temporally and spatially regulate expression of particular genes for optimum production of compounds of interest in a transgenic fungus.

  9. Process for chemical reaction of amino acids and amides yielding selective conversion products

    DOE Patents [OSTI]

    Holladay, Jonathan E.

    2006-05-23

    The invention relates to processes for converting amino acids and amides to desirable conversion products including pyrrolidines, pyrrolidinones, and other N-substituted products. L-glutamic acid and L-pyroglutamic acid provide general reaction pathways to numerous and valuable selective conversion products with varied potential industrial uses.

  10. Clean Energy Manufacturing Reports | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reports Clean Energy Manufacturing Reports The Clean Energy Manufacturing Initiative develops competitiveness analysis and strategies that inform R&D investments and other efforts needed to address key barriers to growing U.S. clean energy manufacturing competitiveness. This unprecedented competitiveness analysis evaluates the costs of producing clean energy products in the U.S. compared to competitor nations to understand factory location decisions and identify key drivers to U.S. clean

  11. Clean Energy Manufacturing Resources - Technology Feasibility | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Feasibility Clean Energy Manufacturing Resources - Technology Feasibility Clean Energy Manufacturing Resources - Technology Feasibility Find resources to help you evaluate the feasibility of your idea for a new clean energy technology or product. For determining feasibility, areas to consider include U.S. Department of Energy (DOE) priorities, licensing, R&D funding, and strategic project partnerships. For more resources, see the Clean Energy Manufacturing Federal Resource

  12. Cincinnati Big Area Additive Manufacturing (BAAM)

    SciTech Connect (OSTI)

    Duty, Chad E.; Love, Lonnie J.

    2015-03-04

    Oak Ridge National Laboratory (ORNL) worked with Cincinnati Incorporated (CI) to demonstrate Big Area Additive Manufacturing which increases the speed of the additive manufacturing (AM) process by over 1000X, increases the size of parts by over 10X and shows a cost reduction of over 100X. ORNL worked with CI to transition the Big Area Additive Manufacturing (BAAM) technology from a proof-of-principle (TRL 2-3) demonstration to a prototype product stage (TRL 7-8).

  13. Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... losses 376,000 296,000 0.8 82,000 NA 10 Recycle steam condensate 396,000 608,000 1.5 ... The blowdown frequency for the coal boiler is based on the silica concentration in the ...

  14. MECS 2006 - Chemicals | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Chemicals MECS 2006 - Chemicals Manufacturing Energy and Carbon Footprint for Chemicals Sector (NAICS 325) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon Chemicals More Documents & Publications Chemicals (2010 MECS) MECS 2006 - Alumina and Aluminum MECS 2006 - Cement

  15. Design Concepts for Co-Production of Power, Fuels & Chemicals Via Coal/Biomass Mixtures

    SciTech Connect (OSTI)

    Rao, A. D.; Chen, Q.; Samuelsen, G. S.

    2012-09-30

    The overall goal of the program is to develop design concepts, incorporating advanced technologies in areas such as oxygen production, feed systems, gas cleanup, component separations and gas turbines, for integrated and economically viable coal and biomass fed gasification facilities equipped with carbon capture and storage for the following scenarios: (i) coproduction of power along with hydrogen, (ii) coproduction of power along with fuels, (iii) coproduction of power along with petrochemicals, and (iv) coproduction of power along with agricultural chemicals. To achieve this goal, specifically the following objectives are met in this proposed project: (i) identify advanced technology options and innovative preliminary design concepts that synergistically integrate plant subsections, (ii) develop steady state system simulations to predict plant efficiency and environmental signature, (iii) develop plant cost estimates by capacity factoring major subsystems or by major equipment items where required, and then capital, operating and maintenance cost estimates, and (iv) perform techno- economic analyses for the above described coproduction facilities. Thermal efficiencies for the electricity only cases with 90% carbon capture are 38.26% and 36.76% (HHV basis) with the bituminous and the lignite feedstocks respectively. For the coproduction cases (where 50% of the energy exported is in the form of electricity), the electrical efficiency, as expected, is highest for the hydrogen coproduction cases while lowest for the higher alcohols (ethanol) coproduction cases. The electrical efficiencies for Fischer-Tropsch coproduction cases are slightly higher than those for the methanol coproduction cases but it should be noted that the methanol (as well as the higher alcohol) coproduction cases produce the finished coproduct while the Fischer-Tropsch coproduction cases produce a coproduct that requires further processing in a refinery. The cross comparison of the thermal performance between the various coproduct cases is further complicated by the fact that the carbon footprint is not the same when carbon leaving with the coproduct are accounted for. The economic analysis and demand for a particular coproduct in the market place is a more meaningful comparison of the various coproduction scenarios. The first year cost of electricity calculated for the bituminous coal is $102.9/MWh while that for the lignite is $108.1/MWh. The calculated cost of hydrogen ranged from $1.42/kg to $2.77/kg depending on the feedstock, which is lower than the DOE announced hydrogen cost goal of $3.00/kg in July 14, 2005. Methanol cost ranged from $345/MT to $617/MT, while the market price is around $450/MT. For Fischer-Tropsch liquids, the calculated cost ranged from $65/bbl to $112/bbl, which is comparable to the current market price of crude oil at around $100/bbl. It should be noted, however, that F-T liquids contain no sulfur and nitrogen compounds. The calculated cost of alcohol ranged from $4.37/gal to $5.43/gal, while it ranged from $2.20/gal to $3.70/gal in a DOE funded study conducted by Louisiana State University. The Louisiana State University study consisted of a significantly larger plant than our study and benefited from economies of scale. When the plant size in our study is scaled up to similar size as in the Louisiana State University study, cost of alcohol is then reduced to a range of $3.24/gal to $4.28/gal, which is comparable. Urea cost ranged from $307/MT to $428/MT, while the market price is around $480/MT.

  16. U.S. Advanced Manufacturing and Clean Energy Technology Challenges

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    U.S. Advanced Manufacturing and Clean Energy Technology Challenges May 6, 2014 AMO Peer Review Mark Johnson Director Advanced Manufacturing Office www.manufacturing.energy.gov This presentation does not contain any proprietary, confidential, or otherwise restricted information. 2 Outline * Big Picture on Manufacturing in US * Focus on Advanced Manufacturing * AMO Organization * Technical Assistance * R&D Facilities * R&D Projects * Goals for Meeting 3 Products invented here, now made

  17. Ensuring American Leadership in Clean Energy Manufacturing | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy American Leadership in Clean Energy Manufacturing Ensuring American Leadership in Clean Energy Manufacturing December 11, 2013 - 1:40pm Addthis Manufacturing is the bedrock of the American economy, representing nearly 12 percent of our gross domestic product and providing good, high-paying jobs for middle class families. That's why the Energy Department is working to boost U.S. manufacturing competitiveness. | Photo courtesy of Alcoa. Manufacturing is the bedrock of the American

  18. Energy Department Launches New Clean Energy Manufacturing Initiative |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy New Clean Energy Manufacturing Initiative Energy Department Launches New Clean Energy Manufacturing Initiative March 26, 2013 - 10:56am Addthis News Media Contact (202) 586-4940 OAK RIDGE - As part of the Obama Administration's commitment to revitalizing America's manufacturing sector, today the Energy Department launched the Clean Energy Manufacturing Initiative (CEMI), a new Department initiative focused on growing American manufacturing of clean energy products and

  19. Structured catalyst bed and method for conversion of feed materials to chemical products and liquid fuels

    DOE Patents [OSTI]

    Wang, Yong (Richland, WA), Liu; Wei (Richland, WA)

    2012-01-24

    The present invention is a structured monolith reactor and method that provides for controlled Fischer-Tropsch (FT) synthesis. The invention controls mass transport limitations leading to higher CO conversion and lower methane selectivity. Over 95 wt % of the total product liquid hydrocarbons obtained from the monolithic catalyst are in the carbon range of C.sub.5-C.sub.18. The reactor controls readsorption of olefins leading to desired products with a preselected chain length distribution and enhanced overall reaction rate. And, liquid product analysis shows readsorption of olefins is reduced, achieving a narrower FT product distribution.

  20. Chemical Looping Gasification for Hydrogen Enhanced Syngas Production with In-Situ CO2 Capture

    SciTech Connect (OSTI)

    Kathe, Mandar; Xu, Dikai; Hsieh, Tien-Lin; Simpson, James; Statnick, Robert; Tong, Andrew; Fan, Liang-Shih

    2014-12-31

    This document is the final report for the project titled “Chemical Looping Gasification for Hydrogen Enhanced Syngas Production with In-Situ CO2 Capture” under award number FE0012136 for the performance period 10/01/2013 to 12/31/2014.This project investigates the novel Ohio State chemical looping gasification technology for high efficiency, cost efficiency coal gasification for IGCC and methanol production application. The project developed an optimized oxygen carrier composition, demonstrated the feasibility of the concept and completed cold-flow model studies. WorleyParsons completed a techno-economic analysis which showed that for a coal only feed with carbon capture, the OSU CLG technology reduced the methanol required selling price by 21%, lowered the capital costs by 28%, increased coal consumption efficiency by 14%. Further, using the Ohio State Chemical Looping Gasification technology resulted in a methanol required selling price which was lower than the reference non-capture case.

  1. Tokyo Steel Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Co Ltd Jump to: navigation, search Name: Tokyo Steel Manufacturing Co, Ltd Place: Japan Zip: 100-0013 Product: Tokyo Steel is involved in the manufacture and sale of steel...

  2. Upcoming Webinar February 11: Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    On Tuesday, February 11, the Energy Department will present a live webinar on additive manufacturing to stimulate discussion in the hydrogen and fuel cell community on the application of additive manufacturing to prototyping and production.

  3. TekSun PV Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    TekSun PV Manufacturing Inc Jump to: navigation, search Name: TekSun PV Manufacturing Inc Place: Austin, Texas Zip: 78701 Product: US-based installer of PV systems; rportedly...

  4. Minnesota Mining and Manufacturing Co 3M | Open Energy Information

    Open Energy Info (EERE)

    Mining and Manufacturing Co 3M Jump to: navigation, search Name: Minnesota Mining and Manufacturing Co (3M) Place: Saint Paul, Minnesota Zip: MN 55144-1000 Product: US-based...

  5. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  6. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  7. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    -- Aspen Manufacturing, Inc., Summit Manufacturing, and Advanced Distributor Products -- must stop distributing 61 heat pump models and 1 air conditioner model that DOE has ...

  8. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Increasing U.S. Market Share in Solar Photovoltaic Manufacturing Close From 2000 to 2010, global shipments of solar cells and modules grew 53%, a wave that China and Taiwan rode to increase their combined market share from less than 2% to 54%. Meanwhile, U.S. market share

  9. Manufacturing Innovation Topics Workshop

    Broader source: Energy.gov [DOE]

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  10. Product Life-Cycle Management: The future of product and packaging design

    SciTech Connect (OSTI)

    Jung, L.B. )

    1993-01-01

    Product Life-Cycle Management (PLCM) is the control of environmental impacts associated with all the life phases of a product, from design through manufacture, packaging and disposal. PLCM dictates that products be manufactured using less harmful chemicals and fewer resources. Product packaging must be minimal and made of renewable and recyclable resources. Both the product and the package must contain recycled material. Packaging and products must also be collected for recycle at the end of their intended use, requiring infrastructure to collect, transport and process these materials. European legislation now requires the return and recycle of packaging materials by the end of 1993. Requirements are also being imposed on manufacturers of automobile related products; automotive batteries, tires and even automobiles themselves must now be accepted back and recycled. Increasing public concerns and awareness of environmental impacts plus the decreasing availability of natural resources will continue to push product life-cycle legislation forward.

  11. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A ... Volume 1, No.2 NRELDOE EERE QCMetrology Workshop - EERE Fuel Cell Technologies Office ...

  12. Join Us for the Clean Energy Manufacturing Initiative's Western Regional

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Summit | Department of Energy Join Us for the Clean Energy Manufacturing Initiative's Western Regional Summit Join Us for the Clean Energy Manufacturing Initiative's Western Regional Summit March 25, 2014 - 1:45pm Addthis Additive manufacturing is just one of several technologies that are being advanced by the Energy Department’s Clean Energy Manufacturing Initiative, which aims to strengthen U.S. competitiveness in the production of clean energy products | Photo by Oak Ridge National

  13. Method for chemically inactivating energetic materials and forming a nondetonable product therefrom

    DOE Patents [OSTI]

    Tadros, Maher E.

    2002-01-01

    A method for rendering nondetonble energetic materials, such as are contained in or removed from decommissioned ordnance. The energetic materials are either combined with epoxy hardener or are combined with other compounds, preferably amine compounds, to form a substance that functions as an epoxy hardener. According to the invention, energetic materials (including TNT, RDX and Composition B) that are treated according to the invention method yield a reaction product that is non-explosive, that serves to harden or cure conventional epoxy resin to form a stable, nonexplosive waste product. Epoxy hardener made using the method of the invention is also described.

  14. CHEMICAL FIXATION OF CO2 IN COAL COMBUSTION PRODUCTS AND RECYCLING THROUGH BIOSYSTEMS

    SciTech Connect (OSTI)

    C. Henry Copeland; Paul Pier; Samantha Whitehead; Paul Enlow; Richard Strickland; David Behel

    2003-12-15

    This Annual Technical Progress Report presents the principle results in enhanced growth of algae using coal combustion products as a catalyst to increase bicarbonate levels in solution. A co-current reactor is present that increases the gas phase to bicarbonate transfer rate by a factor of five to nine. The bicarbonate concentration at a given pH is approximately double that obtained using a control column of similar construction. Algae growth experiments were performed under laboratory conditions to obtain baseline production rates and to perfect experimental methods. The final product of this initial phase in algae production is presented. Algal growth can be limited by several factors, including the level of bicarbonate available for photosynthesis, the pH of the growth solution, nutrient levels, and the size of the cell population, which determines the available space for additional growth. In order to supply additional CO2 to increase photosynthesis and algal biomass production, fly ash reactor has been demonstrated to increase the available CO2 in solution above the limits that are achievable with dissolved gas alone. The amount of dissolved CO2 can be used to control pH for optimum growth. Periodic harvesting of algae can be used to maintain algae in the exponential, rapid growth phase. An 800 liter scale up demonstrated that larger scale production is possible. The larger experiment demonstrated that indirect addition of CO2 is feasible and produces significantly less stress on the algal system. With better harvesting methods, nutrient management, and carbon dioxide management, an annual biomass harvest of about 9,000 metric tons per square kilometer (36 MT per acre) appears to be feasible. To sequester carbon, the algal biomass needs to be placed in a permanent location. If drying is undesirable, the biomass will eventually begin to aerobically decompose. It was demonstrated that algal biomass is a suitable feed to an anaerobic digester to produce methane. The remaining carbonaceous material is essentially bio-inactive and is permanently sequestered. The feasibility of using algae to convert carbon dioxide to a biomass has been demonstrated. This biomass provides a sustainable means to produce methane, ethanol, and/or bio diesel. The first application of concept demonstrated by the project could be to use algal biomass production to capture carbon dioxide associated with ethanol production.

  15. Clean Energy Manufacturing Resources - Technology Prototyping | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Prototyping Clean Energy Manufacturing Resources - Technology Prototyping Clean Energy Manufacturing Resources - Technology Prototyping Find resources to help you design and refine a prototype of a new clean energy technology or product. For prototyping, areas to consider include materials characterization; models and tools; intellectual property protection; small-scale production; R&D funding; and regional, state, and local resources. For more resources, see the Clean Energy

  16. The production of fuels and chemicals from food processing wastes using a novel fermenter separator

    SciTech Connect (OSTI)

    Dale, M.C.; Venkatesh, K.V.; Choi, Hojoon; Moelhman, M.; Saliceti, L.; Okos, M.R.; Wankat, P.C.

    1991-12-01

    During 1991, considerable progress was made on the waste utilization project. Two small Wisconsin companies have expressed an interest in promoting and developing the ICRS technology. Pilot plant sites at (1) Hopkinton, IA, for a sweet whey plant, and Beaver Dam WI, for an acid whey site have been under development siting ICRS operations. The Hopkinton, IA site is owned and operated by Permeate Refining Inc., who have built a batch ethanol plant across the street from Swiss Valley Farms cheddar cheese operations. Permeate from Swiss Valley is piped across to PRI. PRI has signed a contract to site a 300--500,000 gallon/yr to ICRS pilot plant. They feel that the lower labor, lower energy, continuous process offered by the ICRS will substantially improve their profitability. Catalytics, Inc, is involved with converting whey from a Kraft cream cheese operation to ethanol and yeast. A complete project including whey concentration, sterilization, and yeast growth has been designed for this site. Process design improvements with the ICRS focussed on ethanol recovery techniques during this year's project. A solvent absorption/extractive distillation (SAED) process has been developed which offers the capability of obtaining an anhydrous ethanol product from vapors off 3 to 9% ethanol solutions using very little energy for distillation. Work on products from waste streams was also performed. a. Diacetyl as a high value flavor compound was very successfully produced in a Stirred Tank Reactor w/Separation. b. Yeast production from secondary carbohydrates in the whey, lactic acid, and glycerol was studied. c. Lactic acid production from cellulose and lactose studies continued. d. Production of anti-fungal reagents by immobilized plant cells; Gossypol has antifungal properties and is produced by G. arboretum.

  17. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Broader source: Energy.gov [DOE]

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  18. Manufacturing of Profiles for Lightweight Structures

    SciTech Connect (OSTI)

    Chatti, Sami; Kleiner, Matthias

    2007-04-07

    The paper shows some investigation results about the production of straight and curved lightweight profiles for lightweight structures and presents their benefits as well as their manufacturing potential for present and future lightweight construction. A strong emphasis is placed on the manufacturing of straight and bent profiles by means of sheet metal bending of innovative products, such as tailor rolled blanks and tailored tubes, and the manufacturing of straight and curved profiles by the innovative procedures curved profile extrusion and composite extrusion, developed at the Institute of Forming Technology and Lightweight Construction (IUL) of the University of Dortmund.

  19. Method and apparatus for obtaining enhanced production rate of thermal chemical reactions

    DOE Patents [OSTI]

    Tonkovich, Anna Lee Y [Pasco, WA; Wang, Yong [Richland, WA; Wegeng, Robert S [Richland, WA; Gao, Yufei [Kennewick, WA

    2003-04-01

    The present invention is a method and apparatus (vessel) for providing a heat transfer rate from a reaction chamber through a wall to a heat transfer chamber substantially matching a local heat transfer rate of a catalytic thermal chemical reaction. The key to the invention is a thermal distance defined on a cross sectional plane through the vessel inclusive of a heat transfer chamber, reaction chamber and a wall between the chambers. The cross sectional plane is perpendicular to a bulk flow direction of the reactant stream, and the thermal distance is a distance between a coolest position and a hottest position on the cross sectional plane. The thermal distance is of a length wherein the heat transfer rate from the reaction chamber to the heat transfer chamber substantially matches the local heat transfer rate.

  20. Carbon Dioxide Conversion to Valuable Chemical Products over Composite Catalytic Systems

    SciTech Connect (OSTI)

    Dagle, Robert A.; Hu, Jianli; Jones, Susanne B.; Wilcox, Wayne A.; Frye, John G.; White, J. F.; Jiang, Juyuan; Wang, Yong

    2013-05-01

    Presented is an experimental study on catalytic conversion of carbon dioxide into methanol, ethanol and acetic acid. Catalysts having different catalytic functions were synthesized and combined in different ways to enhance selectivity to desired products. The combined catalyst system possessed the following functions: methanol synthesis, Fischer-Tropsch synthesis, water-gas-shift and hydrogenation. Results showed that the methods of integrating these catalytic functions played important role in achieving desired product selectivity. It was speculated that if methanol synthesis sites were located adjacent to the C-C chain growth sites, the formation rate of C2 oxygenates would be enhanced. The advantage of using high temperature methanol catalyst PdZnAl in the combined catalyst system was demonstrated. In the presence of PdZnAl catalyst, the combined catalyst system was stable at temperature of 380oC. It was observed that, at high temperature, kinetics favored oxygenate formation. Results implied that the process can be intensified by operating at high temperature using Pd-based methanol synthesis catalyst. Steam reforming of the byproduct organics was demonstrated as a means to provide supplemental hydrogen. Preliminary process design, simulation, and economic analysis of the proposed CO2 conversion process were carried out. Economic analysis indicates how ethanol production cost was affected by the price of CO2 and hydrogen.

  1. Development of geothermally assisted process for production of liquid fuels and chemicals from wheat straw

    SciTech Connect (OSTI)

    Murphy, V.G.; Linden, J.C.; Moreira, A.R.; Lenz, T.G.

    1981-06-01

    The effects of variations in autohydrolysis conditions on the production of fermentable sugars from wheat straw are investigated. Both the direct production of sugar from the autohydrolysis of hemicellulose and the subsequent yield from the enzymatic hydrolysis of cellulose are considered. The principal parameters studied were time, temperature, and water/fiber weight ratio; however, the effects of adding minor amounts of phenol and aluminum sulfate to the autohydrolysis charge were also investigated. A brief study was made of the effects of two major parameters, substrate concentration and enzyme/substrate ratio, on the sugar yield from enzymatic hydrolysis of optimally pretreated straw. The efficiency with which these sugars could be fermented to ethanol was studied. In most cases experiments were carried out using distilled water; however, the effects of direct use of geothermal water were determined for each of the major steps in the process. An appendix to the body of the report describes the results of a preliminary economic evaluation of a plant designed to produce 25 x 10/sup 6/ gallons of ethanol per year from wheat straw using the best process conditions determined in the above work. Also appended are the results from a preliminary investigation of the applicability of autohydrolysis technology to the production of fermentable sugars from corn stover.

  2. The production of chemicals from food processing wastes using a novel fermenter separator. Annual progress report, January 1993--March 1994

    SciTech Connect (OSTI)

    Dale, M.C.; Venkatesh, K.V.; Choi, H.; Salicetti-Piazza, L.; Borgos-Rubio, N.; Okos, M.R.; Wankat, P.C.

    1994-03-15

    The basic objective of this project is to convert waste streams from the food processing industry to usable fuels and chemicals using novel bioreactors. These bioreactors should allow economical utilization of waste (whey, waste sugars, waste starch, bottling wastes, candy wastes, molasses, and cellulosic wastes) by the production of ethanol, acetone/butanol, organic acids (acetic, lactic, and gluconic), yeast diacetyl flavor, and antifungal compounds. Continuous processes incorporating various processing improvements such as simultaneous product separation and immobilized cells are being developed to allow commercial scale utilization of waste stream. The production of ethanol by a continuous reactor-separator is the process closest to commercialization with a 7,500 liter pilot plant presently sited at an Iowa site to convert whey lactose to ethanol. Accomplishments during 1993 include installation and start-up of a 7,500 liter ICRS for ethanol production at an industry site in Iowa; Donation and installation of a 200 liter yeast pilot Plant to the project from Kenyon Enterprises; Modeling and testing of a low energy system for recovery of ethanol from vapor is using a solvent absorption/extractive distillation system; Simultaneous saccharification/fermentation of raw corn grits and starch in a stirred reactor/separator; Testing of the ability of `koji` process to ferment raw corn grits in a `no-cook` process.

  3. Flash methanolysis of wood for the production of fuels and chemicals

    SciTech Connect (OSTI)

    Steinberg, M.; Fallon, P.T.; Sundaram, M.S.

    1983-01-01

    Biomass in the form of less than 1000 micron oven dried fir wood particles was flash pyrolyzed in the presence of methane (methanolysis) in a downflow 1 in. I.D. tubular reactor at pressures of 20 to 200 psi and temperatures between 800/sup 0/ and 1050/sup 0/C. The major products were benzene, toluene and xylene (BTX), a heavy oily liquid (greater than or equal to C/sub 9/), ethylene and carbon monoxide. As much as 12% of the available carbon in the wood was converted to BTX, 21% to ethylene and 48% to carbon monoxide at 50 psi and 1000/sup 0/C. The maximum heavier oil yield of 11% was observed at 50 psi and 800/sup 0/C. Wood particle residence times for all experiments were calculated to be less than 1 second at 20 and 50 psi and up to 2.8 sec at 200 psi. The yelds were found to be greatly influenced by the methane to wood feed ratio. Experiments were conducted to insure the results to be that produced from the wood and methane and not a catalytic effect of the reactor wall of foreign matter. Material balance, including char analyses, indicate approximately 75 to 80% of the available carbon in the feed wood reacted. Methane balances were within the margin of error of the measuring equipment showing that there is no significant net production or consumption of methane. A preliminary economic evaluation of a 2000 ton/day wood processing plant producing ethylene, benzene and methanol showed a reasonably cmpetitive plant investment of $29,000/barrel fuel oil equivalent/day assuming 15% return on investment and present market values for the products.

  4. Investigation of structure and properties of the Nb rods manufactured by different deformation and heat treatment regimes in mass production conditions for the Nb{sub 3}Sn strands

    SciTech Connect (OSTI)

    Abdyukhanov, I. M.; Vorobieva, A. E.; Alekseev, M. V.; Mareev, K. A.; Dergunova, E. A.; Peredkova, T. N. [JSC Bochvar High-Technology Research Institute of Inorganic Materials, 5a Rogova St., Moscow, 123060 (Russian Federation); Shikov, A. K. [NRC Kurchatov Institute, 1 Akademika Kurchatova Sq., Moscow, 123182 (Russian Federation); Utkin, K. V.; Vorobieva, A. V.; Kharkovsky, D. N. [JSC Chepetsky Mechanical Plant, 7 Belova St., Glazov, 427620 (Russian Federation)

    2014-01-27

    From 2009 the mass production of the Nb{sub 3}Sn strands for ITER with the yield of several tens of tons per year operates at JSC Chepetsky Mechanical Plant (Glazov, Russia). In order to enhance the stability of output characteristics of the produced Nb{sub 3}Sn strands, to increase the Nb filaments dimensional homogeneity the manufacture regimes improvement of the used semiproducts such as Nb rods intended for the superconducting filaments formation in the finished strands has been carried out. In the work the investigations of the Nb rheological behavior, the influence of heat treatment in the wide temperature range from 700 to 1300 C on the predeformed Nb rods structure and mechanical properties have been performed. Different production routes of the Nb rods, including such operations like forging, extrusion and drawing combined with the recrystallization annealings, were used. Composite Nb{sub 3}Sn strands have been produced and their electrophysical properties have been tested. For the first time influence of the niobium rods manufacture regimes on the current carrying capacity of the industrial Nb{sub 3}Sn strands has been investigated.

  5. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  6. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    such as metrology and quality control standards, modeling and simulation tools ... the establishment of a robust, domestic hydrogen and fuel cell manufacturing industry. ...

  7. Contribution to Nanotechnology Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    50 award for directed assembly September 3, 2008 Contribution to Nanotechnology Manufacturing LOS ALAMOS, New Mexico, September 3, 2008-A team of scientists spanning three...

  8. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  9. Clean Energy Manufacturing Initiative Current Activities | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Current Activities Clean Energy Manufacturing Initiative Current Activities The Clean Energy Manufacturing Initiative (CEMI) takes concrete actions to build momentum around American innovation, growth, and competitiveness in clean energy manufacturing. Activity areas include technology research and development (R&D); new innovation models; competitiveness analysis; stakeholder engagement; and energy productivity technical assistance. Technology Research and Development Investment

  10. The Importance of Carbon Fiber to Polymer Additive Manufacturing

    SciTech Connect (OSTI)

    Love, Lonnie J; Kunc, Vlastimil; Rios, Orlando; Duty, Chad E; Post, Brian K; Blue, Craig A

    2014-01-01

    Additive manufacturing holds tremendous promise in terms of revolutionizing manufacturing. However, fundamental hurdles limit mass adoption of the technology. First, production rates are extremely low. Second, the physical size of parts is generally small, less than a cubic foot. Third, while there is much excitement about metal additive manufacturing, the major growth area is in polymer additive manufacturing systems. Unfortunately, the mechanical properties of the polymer parts are poor, limiting the potential for direct part replacement. To address this issue, we describe three benefits of blending carbon fiber with polymer additive manufacturing. First, development of carbon fiber reinforced polymers for additive manufacturing achieves specific strengths approaching aerospace quality aluminum. Second, carbon fiber radically changes the behavior of the material during deposition, enabling large scale, out-of-the-oven, high deposition rate manufacturing. Finally, carbon fiber technology and additive manufacturing complement each other. Merging the two manufacturing processes enables the construction of complex components that would not be possible otherwise.

  11. Iron oxidation kinetics for H-2 and CO production via chemical looping

    SciTech Connect (OSTI)

    Stehle, RC; Bobek, MM; Hahn, DW

    2015-01-30

    Solar driven production of fuels by means of an intermediate reactive metal for species splitting has provided a practical and potentially efficient pathway for disassociating molecules at significantly lower thermal energies. The fuels of interest are of or derive from the separation of oxygen from H2O and CO2 to form hydrogen and carbon monoxide, respectively. The following study focuses on iron oxidation through water and CO2 splitting to explore the fundamental reaction kinetics and kinetic rates that are relevant to these processes. In order to properly characterize the reactive metal potential and to optimize a scaled-up solar reactor system, a monolith-based laboratory reactor was implemented to investigate reaction temperatures over a range from 990 to 1400 K. The presence of a single, solid monolith as a reacting surface allowed for a limitation in mass transport effects in order to monitor kinetically driven reaction steps. The formation of oxide layers on the iron monoliths followed Cabrera-Mott models for oxidation of metals with kinetic rates being measured using real-time mass spectrometry to calculate kinetic constants and estimate oxide layer thicknesses. Activation energies of 47.3 kJ/mol and 32.8 kJ/mol were found for water-splitting and CO2 splitting, respectively, and the conclusions of the independent oxidation reactions where applied to experimental results for syngas (H-2-CO) production to explore ideal process characteristics. Copyright (C) 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

  12. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations (April 2006) More Documents & Publications Metal and ...

  13. Manufacturing R&D Fact Sheet | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (R&D) program, which aims to improve processes and reduce the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells ...

  14. Metal and Glass Manufacturers Reduce Costs by Increasing Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Efficiency in Process Heating Systems Process heating plays a key role in producing steel, aluminum, and glass and in manufacturing products made from these materials. ...

  15. National Alliance for Advanced Transportation Battery Cell Manufacture...

    Open Energy Info (EERE)

    Manufacture Product: US-based consortium formed to research, develop, and mass produce lithium ion batteries. References: National Alliance for Advanced Transportation Battery Cell...

  16. Building a More Competitive American Manufacturing Industry with...

    Broader source: Energy.gov (indexed) [DOE]

    will be able to reinvent products that are at the foundation of our clean energy economy - many of which directly impact our daily lives. Wind turbine manufacturers could...

  17. Upcoming Webinar February 11: Additive Manufacturing for Fuel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    the hydrogen and fuel cell community on the application of additive manufacturing to prototyping and production. Presentations by Eaton and Nuvera will highlight Eaton's experience...

  18. Leadership Perspectives: The Opportunity for Clean Energy Manufacturing |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Leadership Perspectives: The Opportunity for Clean Energy Manufacturing Leadership Perspectives: The Opportunity for Clean Energy Manufacturing Addthis Description There is a tremendous opportunity for the United States to manufacture clean energy and energy efficiency products. Leaders from U.S. industry and the U.S. Department of Energy (DOE) discuss the vision for a U.S. clean energy manufacturing future as well as factors that exist today that point to the potential

  19. NREL: Energy Systems Integration Facility - Manufacturing and Material

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Diagnostics Manufacturing and Material Diagnostics Manufacturing and material diagnostics help manufacturers of clean energy technologies scale up production to volumes that meet U.S. Department of Energy and industry targets. The Energy Systems Integration Facility provides an array of instrumentation and diagnostic tools that allows highly skilled researchers to perform novel experimentation that would be cost- and time-prohibitive for most institutions. Currently, manufacturing activities

  20. NREL: Hydrogen and Fuel Cells Research - Fuel Cell Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Cell Manufacturing Photo of scientific equipment in laboratory setting. NREL's in-line diagnostics help industry identify defects in fuel cell components. This small-scale manufacturing line at NREL's Energy Systems Integration Facility can convey fuel cell component materials at speeds of 100 feet per minute. NREL's fuel cell manufacturing R&D focuses on improving quality-inspection practices for high-volume manufacturing processes to enable higher production volumes, increased reliability,

  1. Fuel Cell Technologies Manufacturing Research and Development | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy You are here Home » Fuel Cell Technologies Manufacturing Research and Development Fuel Cell Technologies Manufacturing Research and Development Fuel Cell Technologies Manufacturing Research and Development Within the Office of Energy Efficiency and Renewable Energy (EERE), the Fuel Cell Technologies Office (FCTO) supports manufacturing research and development (R&D) activities to improve processes and reduce the cost of components and systems for hydrogen production, delivery,

  2. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EEREs clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  3. Manufacturing fuel-switching capability, 1988

    SciTech Connect (OSTI)

    Not Available

    1991-09-01

    Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs.

  4. ITP Chemicals: Energy and Environmental Profile of the U.S. Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industry, May 2000 | Department of Energy Energy and Environmental Profile of the U.S. Chemical Industry, May 2000 ITP Chemicals: Energy and Environmental Profile of the U.S. Chemical Industry, May 2000 PDF icon profile_full.pdf More Documents & Publications Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Bandwidth Study U.S. Chemical Manufacturing ITP Chemicals: Chemical Bandwidth Study - Energy Analysis: A Powerful

  5. COAL DERIVED MATRIX PITCHES FOR CARBON-CARBON COMPOSITE MANUFACTURE/PRODUCTION OF FIBERS AND COMPOSITES FROM COAL-BASED PRECURSORS

    SciTech Connect (OSTI)

    Peter G. Stansberry; John W. Zondlo

    2001-07-01

    The Consortium for premium Carbon Products from Coal, with funding from the US Department of Energy, National Energy Technology Laboratory continue with the development of innovative technologies that will allow coal or coal-derived feedstocks to be used in the production of value-added carbon materials. In addition to supporting eleven independent projects during budget period 3, three meetings were held at two separate locations for the membership. The first was held at Nemacolin Woodlands Resort on May 15-16, 2000. This was followed by two meetings at Penn State, a tutorial on August 11, 2000 and a technical progress meeting on October 26-27.

  6. Driving Economic Growth: Advanced Technology Vehicles Manufacturing

    Broader source: Energy.gov [DOE]

    With $8 billion in loans and commitments to projects that have supported the production of more than 4 million fuel-efficient cars and more than 35,000 direct jobs across eight states, the Loan Programs Office Advanced Technology Vehicles Manufacturing (ATVM) loan program has played a key role in helping the American auto industry propel the resurgence of manufacturing in the United States.

  7. Advanced Materials and Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Materials and Manufacturing Argonne researchers prepare silicon wafers for full-scale deposition testing of dielectric coatings for large area detectors. Argonne researchers prepare silicon wafers for full-scale deposition testing of dielectric coatings for large area detectors. Argonne's award-winning expertise in the creation and analysis of novel materials contributes to wide-ranging advances that improve industrial processes and manufactured products, saving energy and reducing waste. Many

  8. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI has recently commercialized.

  9. Manufacturing Energy and Carbon Footprint

    Energy Savers [EERE]

    ORNL is managed by UT-Battelle for the US Department of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and Environmental Sciences Directorate May 6-7, 2014 Washington, DC This presentation does not include proprietary, confidential, or otherwise restricted information. Outline * Manufacturing Demonstration Facility * Impacts with Industry - Metal additive manufacturing - Polymer additive

  10. The Advanced Manufacturing Partnership and the Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    National Program Office | Department of Energy The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office This presentation describes the Advanced Manufacturing Partnership from its beginning as a recommendation of the President's Council of Advisers on Science and Technology to its development and organization. PDF icon The Advanced Manufacturing Partnership and

  11. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test and alignment of trough or dish reflectors. • Ten full size (2.5 m2) cylindrically curved reflectors, molded in 950 seconds and measured with the laser test facility, show shape repeatability to 0.5 mrad rms. These replicas met the Phase I Go/No-Go targets for speed (1000 sec), accuracy (< 5 mrad) and reproducibility (< 2 mrad). • Our research and tests show that the hoped-for improvements in mirror reflectivity achievable with titania antisoil coatings are not very effective in dry climates and are therefore unlikely to be economically worthwhile, and that glass with iron in the Fe+3 state to achieve very low absorption cannot be made economically by the float process.

  12. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical ...

  13. EERE National Lab Initiatives and Capabilities for Advanced Materials, Manufacturing, and Efficient Building Technology

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AMO Public-Private Partnerships * National Network for Manufacturing Innovation (NNMI) Institutes * Manufacturing Demonstration Facility (MDF) * Critical Materials Institute (CMI) * High Performance Computing for Manufacturing (HPC4M) * Cyclotron Rd 2 3 DOE Manufacturing Innovation Institutes 3 Power America Power Electronics Raleigh, NC IACMI Adv. Composites Knoxville, TN ...and one more topic in 2016 (FY16) Smart Mfg. Smart Manufacturing TBA DOD Managed Institutes MCPI Mfg. Modular Chemical

  14. Lessons Learned During the Manufacture of the NCSX Modular Coils

    SciTech Connect (OSTI)

    James H. Chrzanowski,Thomas G. Meighan, Steven Raftopoulos and Lawrence Dudek and Paul J. Fogarty

    2009-09-15

    The National Compact Stellarator Experiment's (NCSX) modular coils presented a number of engineering and manufacturing challenges due to their complex shapes, requirements for high dimensional accuracy and high current density requirements due to space constraints. Being the first of their kind, these coils required the implementation of many new manufacturing and measuring techniques and procedures. This was the first time that these manufacturing techniques and methods were applied in the production of coils at the laboratory. This resulted in a steep learning curve for the first several coils. Through the effective use of procedures, tooling modifications, involvement and ownership by the manufacturing workforce, and an emphasis on safety, the assembly team was able to reduce the manufacturing times and improve upon the manufacturing methods. This paper will discuss the learning curve and steps that were taken to improve the manufacturing efficiency and reduce the manufacturing times for the modular coils without forfeiting quality.

  15. Renewable Energy Manufacturing Program

    Broader source: Energy.gov [DOE]

    Note: The initial application deadline for the Renewable Energy Manufacturing Program is June 30, 2016. Applications will be accepted following that date only if there are remaining funds available...

  16. VirtualToxLab A platform for estimating the toxic potential of drugs, chemicals and natural products

    SciTech Connect (OSTI)

    Vedani, Angelo; Department of Pharmaceutical Sciences, University of Basel, Klingelbergstrasse 50, 4056 Basel ; Dobler, Max; Smieko, Martin

    2012-06-01

    The VirtualToxLab is an in silico technology for estimating the toxic potential (endocrine and metabolic disruption, some aspects of carcinogenicity and cardiotoxicity) of drugs, chemicals and natural products. The technology is based on an automated protocol that simulates and quantifies the binding of small molecules towards a series of proteins, known or suspected to trigger adverse effects. The toxic potential, a non-linear function ranging from 0.0 (none) to 1.0 (extreme), is derived from the individual binding affinities of a compound towards currently 16 target proteins: 10 nuclear receptors (androgen, estrogen ?, estrogen ?, glucocorticoid, liver X, mineralocorticoid, peroxisome proliferator-activated receptor ?, progesterone, thyroid ?, and thyroid ?), four members of the cytochrome P450 enzyme family (1A2, 2C9, 2D6, and 3A4), a cytosolic transcription factor (aryl hydrocarbon receptor) and a potassium ion channel (hERG). The interface to the technology allows building and uploading molecular structures, viewing and downloading results and, most importantly, rationalizing any prediction at the atomic level by interactively analyzing the binding mode of a compound with its target protein(s) in real-time 3D. The VirtualToxLab has been used to predict the toxic potential for over 2500 compounds: the results are posted on (http://www.virtualtoxlab.org). The free platform the OpenVirtualToxLab is accessible (in clientserver mode) over the Internet. It is free of charge for universities, governmental agencies, regulatory bodies and non-profit organizations. -- Highlights: ? In silico technology for estimating the toxic potential of drugs and chemicals. ? Simulation of binding towards 16 proteins suspected to trigger adverse effects. ? Mechanistic interpretation and real-time 3D visualization. ? Accessible over the Internet. ? Free of charge for universities, governmental agencies, regulatory bodies and NPOs.

  17. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Buildings Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Buildings Use 40% of U.S. Energy Close Americans spend $400 billion annually to power homes and commercial buildings. An estimated $80 billion could be saved through energy efficiency. Close NREL's net-zero-energy Research Support Facility employs cutting-edge energy efficiency

  18. Additive Manufacturing Technology Assessment

    Energy Savers [EERE]

    of Energy Additive Manufacturing Meets the Critical Materials Shortage Additive Manufacturing Meets the Critical Materials Shortage April 9, 2014 - 11:15am Addthis Green light reflection from a low-oxygen environment, 3D-printer laser deposition of metal powder alloys. | Photo courtesy of Critical Materials Institute, Ames Laboratory Green light reflection from a low-oxygen environment, 3D-printer laser deposition of metal powder alloys. | Photo courtesy of Critical Materials Institute, Ames

  19. Innovative Manufacturing Initiative Project Selections

    Broader source: Energy.gov [DOE]

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  20. Energy Information Administration (EIA)- Manufacturing Energy...

    Gasoline and Diesel Fuel Update (EIA)

    Steel Industry Analysis Brief Change Topic: Steel | Chemical JUMP TO: Introduction | Energy Consumption | Energy Expenditures | Producer Prices and Production | Energy Intensity | ...

  1. Chemicals Industry Profile | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Chemicals Industry Profile Chemicals Industry Profile Chemical products are essential to ... Economic The United States is the top chemical producer in the world, accounting for ...

  2. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to ... Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking ...

  3. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    THE OPPORTUNITY OF CLEAN ENERGY MANUFACTURING By 2030, the global market for new energy ... and domestic energy resources in manufacturing represents important opportunities for ...

  4. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  5. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  6. Advanced Materials Manufacturing (AMM) Session

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 WELCOME & THANK YOU from your friendly support staff: Eric Miller, David Forrest, Fred Crowson, Jessica Savell... ...

  7. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  8. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1993-01-01

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  9. Manufacturing laser glass by continuous melting

    SciTech Connect (OSTI)

    Campbell, J H; Suratwala, T; krenitsky, S; Takeuchi, K

    2000-07-01

    A novel, continuous melting process is being used to manufacture meter-sized plates of laser glass at a rate 20-times faster, 5-times cheaper, and with 2-3 times better optical quality than with previous one-at-a-time, ''discontinuous'' technology processes. This new technology for manufacturing laser glass, which is arguably the most difficult continuously-melted optical material ever produced, comes as a result of a $60 million, six-year joint R&D program between government and industry. The glasses manufactured by the new continuous melting process are Nd-doped phosphate-based glasses and are marketed under the product names LG-770 (Schott Glass Technologies) and LHG-8 (Hoya Corporation USA). With this advance in glass manufacturing technology, it is now possible to construct high-energy, high-peak-power lasers for use in fusion energy development, national defense, and basic physics research that would have been impractical to build using the old melting technology. The development of continuously melted laser glass required technological advances that have lead to improvements in the manufacture of other optical glass products as well. For example, advances in forming, annealing, and conditioning steps of the laser glass continuous melting process are now being used in manufacture of other large-size optical glasses.

  10. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the ...

  11. Metal and Glass Manufacturers Reduce Costs by Increasing Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process heating plays a key role in the production of basic materials such as steel, aluminum, and glass and in the manufacture of value-added products made from these materials. ...

  12. Major manufacturing and mining investment projects

    SciTech Connect (OSTI)

    Not Available

    1986-01-01

    This book lists manufacturing and mining investment projects with development costs of $5 million or more. Manufacturing projects are classified in accordance with the Australian Bureau of Statistics' Australian Standard Industrial Classification (ASIC) and mining projects by broad mineral categories. The book includes information on the nature of each project, its location and timing, the company of joint venture name, whether the investment is at a new site or at an existing site, the type of product, the value of the annual output, production, employment, past and future costs and the composition (structure and plant) of the investment.

  13. Clean Energy Manufacturing Initiative Industrial Efficiency and Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Productivity Video | Department of Energy Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis Description Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and practices, and technologies developed and

  14. Manufactured caverns in carbonate rock

    DOE Patents [OSTI]

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  15. Biotechnology for producing fuels and chemicals from biomass. Volume II. Fermentation chemicals from biomass

    SciTech Connect (OSTI)

    Villet, R.

    1981-02-01

    The technological and economic feasibility of producing some selected chemicals by fermentation is discussed: acetone, butanol, acetic acid, citric acid, 2,3-butanediol, and propionic acid. The demand for acetone and butanol has grown considerably. They have not been produced fermentatively for three decades, but instead by the oxo and aldol processes. Improved cost of fermentative production will hinge on improving yields and using cellulosic feedstocks. The market for acetic acid is likely to grow 5% to 7%/yr. A potential process for production is the fermentation of hydrolyzed cellulosic material to ethanol followed by chemical conversion to acetic acid. For about 50 years fermentation has been the chief process for citric acid production. The feedstock cost is 15% to 20% of the overall cost of production. The anticipated 5%/yr growth in demand for citric acid could be enhanced by using it to displace phosphates in detergent manufacture. A number of useful chemicals can be derived from 2,3-butanediol, which has not been produced commercially on a large scale. R and D are needed to establish a viable commercial process. The commercial fermentative production of propionic acid has not yet been developed. Recovery and purification of the product require considerable improvement. Other chemicals such as lactic acid, isopropanol, maleic anhydride, fumarate, and glycerol merit evaluation for commercial fermentative production in the near future.

  16. Commercial Implementation of Model-Based Manufacturing of Nanostructured Metals

    SciTech Connect (OSTI)

    Lowe, Terry C.

    2012-07-24

    Computational modeling is an essential tool for commercial production of nanostructured metals. Strength is limited by imperfections at the high strength levels that are achievable in nanostructured metals. Processing to achieve homogeneity at the micro- and nano-scales is critical. Manufacturing of nanostructured metals is intrinsically a multi-scale problem. Manufacturing of nanostructured metal products requires computer control, monitoring and modeling. Large scale manufacturing of bulk nanostructured metals by Severe Plastic Deformation is a multi-scale problem. Computational modeling at all scales is essential. Multiple scales of modeling must be integrated to predict and control nanostructural, microstructural, macrostructural product characteristics and production processes.

  17. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect (OSTI)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energys National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  18. Manufacturing Innovation in the DOE

    Energy Savers [EERE]

    October 2012 | Department of Energy Definitions and Assumptions, October 2012 Manufacturing Energy and Carbon Footprint Definitions and Assumptions, October 2012 PDF icon footprints_assumptions_definitions_2012.pdf More Documents & Publications Understanding Manufacturing Energy and Carbon Footprints, October 2012 2010 Manufacturing Energy and Carbon Footprints: Definitions and Assumptions U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis

    References Manufacturing

  19. NITRO-HYDROLYSIS: AN ENERGY EFFICIENT SOURCE REDUCTION AND CHEMICAL PRODUCTION PROCESS FOR WASTEWATER TREATMENT PLANT BIOSOLIDS

    SciTech Connect (OSTI)

    Klasson, KT

    2003-03-10

    The nitro-hydrolysis process has been demonstrated in the laboratory in batch tests on one municipal waste stream. This project was designed to take the next step toward commercialization for both industrial and municipal wastewater treatment facility (WWTF) by demonstrating the feasibility of the process on a small scale. In addition, a 1-lb/hr continuous treatment system was constructed at University of Tennessee to treat the Kuwahee WWTF (Knoxville, TN) sludge in future work. The nitro-hydrolysis work was conducted at University of Tennessee in the Chemical Engineering Department and the gas and liquid analysis were performed at Oak Ridge National Laboratory. Nitro-hydrolysis of sludge proved a very efficient way of reducing sludge volume, producing a treated solution which contained unreacted solids (probably inorganics such as sand and silt) that settled quickly. Formic acid was one of the main organic acid products of reaction when larger quantities of nitric acid were used in the nitrolysis. When less nitric acid was used formic acid was initially produced but was later consumed in the reactions. The other major organic acid produced was acetic acid which doubled in concentration during the reaction when larger quantities of nitric acid were used. Propionic acid and butyric acid were not produced or consumed in these experiments. It is projected that the commercial use of nitro-hydrolysis at municipal wastewater treatment plants alone would result in a total estimated energy savings of greater than 20 trillion Btu/yr. A net reduction of 415,000 metric tons of biosolids per year would be realized and an estimated annual cost reduction of $122M/yr.

  20. Steam System Opportunity Assessment for the Pulp and Paper, Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing, and Petroleum Refining Industries | Department of Energy Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries This report assesses steam generation and use in the pulp and paper, chemical manufacturing, and the petroleum refining industries. The report also estimates the energy savings potential available from

  1. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing ...

  2. NREL: Photovoltaics Research - Photovoltaic Manufacturing R&D Project

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Photovoltaic Manufacturing R&D Project Photo of blue solar cells being sorted in a production line. A woman works behind the protective glass in the background. BP Solar's manufacturing capabilities include automatic sorting of solar cells after final testing. NREL's Photovoltaic (PV) Manufacturing Research and Development (R&D) Project was a cost-shared partnership between NREL and a number of private-sector solar companies. The primary project goals were to reduce costs for consumers

  3. Wind Manufacturing and Supply Chain | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wind Manufacturing and Supply Chain Wind Manufacturing and Supply Chain The U.S. Department of Energy (DOE) works with wind technology suppliers to promote advanced manufacturing capabilities. Its goals are to increase reliability while lowering production costs, and to promote an industry that can meet all demands domestically while competing in the global market. The Wind Program supports industry partnerships and targeted R&D investments that integrate new designs, materials, and

  4. Vermont Manufacturing Plant Opens with Support from the Recovery Act |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Vermont Manufacturing Plant Opens with Support from the Recovery Act Vermont Manufacturing Plant Opens with Support from the Recovery Act December 6, 2010 - 12:00am Addthis WASHINGTON, D.C. - U.S. Secretary of Energy Steven Chu issued a statement highlighting today's ribbon cutting event at SBE, Inc.'s new production plant in Barre, Vermont .The plant will manufacture electric vehicle direct current bus capacitors, components for next generation advanced vehicles. The

  5. Video: Clean Energy Manufacturing Boosting U.S. Competitiveness |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Clean Energy Manufacturing Boosting U.S. Competitiveness Video: Clean Energy Manufacturing Boosting U.S. Competitiveness September 14, 2015 - 3:40pm Addthis Watch the Energy 101 video above to learn how clean energy manufacturing is changing the kinds of products we make and how they are built. Eric Barendsen Energy Technology Program Specialist, Office of Energy Efficiency and Renewable Energy KEY FACTS The United States has an important opportunity to be the worldwide

  6. Advanced Manufacturing: Using Composites for Clean Energy | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Advanced Manufacturing: Using Composites for Clean Energy Advanced Manufacturing: Using Composites for Clean Energy Advanced fiber-reinforced polymer composites, which combine strong fibers with tough plastics, are lighter and stronger than steel. These materials could lower overall production costs in U.S. manufacturing and ultimately drive the adoption of a new clean energy way of life. Below is the text version of the video above. The video opens with the title, "Advanced

  7. Sunforce Products | Open Energy Information

    Open Energy Info (EERE)

    energy Product: Manufacturer and distributor of solar and wind power generation and battery charging products. References: Sunforce Products1 This article is a stub. You can...

  8. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Violating Minimum Appliance Standards | Department of Energy Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards June 3, 2010 - 12:00am Addthis Washington, DC - Today, the Department of Energy announced that three manufacturers -- Aspen Manufacturing, Inc., Summit Manufacturing, and Advanced Distributor Products -- must

  9. Advanced Manufacturing Initiative Improves Turbine Blade Productivity...

    Energy Savers [EERE]

    Successfully demonstrated a true 3D laser projection system coupled to 3D composite part ... AMI leased the 3D laser projection equipment for this effort. Completed a comprehensive ...

  10. Alternative Energy Product Manufacturers Tax Credit

    Broader source: Energy.gov [DOE]

    The total amount of the credit is approved by the Taxation and Revenue Department and is not to exceed 5% of the taxpayer’s qualified expenditures. A qualified expenditure is the purchase of...

  11. Washington: Battery Manufacturer Brings Material Production Home...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    can be used in ultracapacitors, lithium-ion batteries, and advanced lead acid batteries. ... EnerG2 Ribbon Cutting Ceremony for new battery materials plant in Albany, Oregon. Photo ...

  12. Washington: Battery Manufacturer Brings Material Production Home

    Broader source: Energy.gov [DOE]

    EERE-supported company, EnerG2, built a new plant to produce nano-engineered carbon materials for batteries and other energy storage devices that can be used in hybrid, electric, plug-in hybrid, and all-electric vehicles.

  13. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    engineering and mathematics (STEM) education ... manufacturing from university spinouts & licensing * ... * High school teaching and learning models must be adapted ...

  14. Designing aluminum sealing glasses for manufacturability

    SciTech Connect (OSTI)

    Kovacic, L.; Crowder, S.V.; Brow, R.K.; Bencoe, D.N.

    1993-12-31

    Manufacturability issues involved in the development of new sealing glasses include tailoring glass compositions to meet material and component requirements and determining the optimum seal processing parameters. For each of these issues, statistical analysis can be used to shorten the time between concept and product in the development of what is essentially a new manufacturing technology. We use the development of our new family of phosphate-based glasses for aluminum/stainless steel and aluminum/CuBe hermetic sealing, the ALSG family, to illustrate the statistical approach.

  15. Manufacturing Cost Levelization Model – A User’s Guide

    SciTech Connect (OSTI)

    Morrow, William R.; Shehabi, Arman; Smith, Sarah Josephine

    2015-08-01

    The Manufacturing Cost Levelization Model is a cost-performance techno-economic model that estimates total large-scale manufacturing costs for necessary to produce a given product. It is designed to provide production cost estimates for technology researchers to help guide technology research and development towards an eventual cost-effective product. The model presented in this user’s guide is generic and can be tailored to the manufacturing of any product, including the generation of electricity (as a product). This flexibility, however, requires the user to develop the processes and process efficiencies that represents a full-scale manufacturing facility. The generic model is comprised of several modules that estimate variable costs (material, labor, and operating), fixed costs (capital & maintenance), financing structures (debt and equity financing), and tax implications (taxable income after equipment and building depreciation, debt interest payments, and expenses) of a notional manufacturing plant. A cash-flow method is used to estimate a selling price necessary for the manufacturing plant to recover its total cost of production. A levelized unit sales price ($ per unit of product) is determined by dividing the net-present value of the manufacturing plant’s expenses ($) by the net present value of its product output. A user defined production schedule drives the cash-flow method that determines the levelized unit price. In addition, an analyst can increase the levelized unit price to include a gross profit margin to estimate a product sales price. This model allows an analyst to understand the effect that any input variables could have on the cost of manufacturing a product. In addition, the tool is able to perform sensitivity analysis, which can be used to identify the key variables and assumptions that have the greatest influence on the levelized costs. This component is intended to help technology researchers focus their research attention on tasks that offer the greatest opportunities for cost reduction early in the research and development stages of technology invention.

  16. National Electrical Manufacturers Association

    Energy Savers [EERE]

    July 24, 2014 VIA EMAIL TO: Regulatory.Review@hq.doe.gov Steven Croley, General Counsel Office of the General Counsel U.S. Department of Energy 1000 Independence Avenue SW., Washington, DC 20585 NEMA Comments on DOE Reducing Regulatory Burden RFI 79 Fed.Reg. 28518 (July 3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks you for the opportunity to provide comments on the Department of Energy's efforts to make its regulatory program more effective and less

  17. Advanced Manufacturing Office Overview

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... sector Gap "Valley of Death" (Risk Spike) DOE Energy ... capability for the United States * Impactful: Has a ... or products: * Production rate * Processes established * ...

  18. Manufactured Homes Tool

    Energy Science and Technology Software Center (OSTI)

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  19. Chemical composition analysis and product consistency tests to support enhanced Hanford waste glass models: Results for the January, March, and April 2015 LAW glasses

    SciTech Connect (OSTI)

    Fox, K. M.; Edwards, T. B.; Riley, W. T.; Best, D. R.

    2015-09-03

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for several simulated low activity waste (LAW) glasses (designated as the January, March, and April 2015 LAW glasses) fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions.

  20. Chemical composition analysis and product consistency tests to support Enhanced Hanford Waste Glass Models. Results for the Augusta and October 2014 LAW Glasses

    SciTech Connect (OSTI)

    Fox, K. M.; Edwards, T. B.; Best, D. R.

    2015-07-07

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for several simulated low activity waste (LAW) glasses (designated as the August and October 2014 LAW glasses) fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions.

  1. Fuel Oil Use in Manufacturing

    U.S. Energy Information Administration (EIA) Indexed Site

    logo Return to: Manufacturing Home Page Fuel Oil Facts Oil Price Effect Fuel Switching Actual Fuel Switching Storage Capacity Fuel Oil Use in Manufacturing Why Look at Fuel Oil?...

  2. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  3. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Laser Manufacturing at GE Global Research Click to email this to a friend (Opens in new ... Laser Manufacturing at GE Global Research Learn how laser sintering, an additive laser ...

  4. Means of manufacturing annular arrays

    DOE Patents [OSTI]

    Day, R.A.

    1985-10-10

    A method is described for manufacturing an annular acoustic transducer array from a plate of transducer material, which enables production of precision aligned arrays at low cost. The circular plate is sawed along at least two lines that are radial to the axis of the plate. At steps along each radial cut, the plate is rotated first in one direction and then in an opposite direction by a predetermined angle such as slightly less than 90/sup 0/. The cuts result in the forming of several largely ring-shaped lands, each largely ring-shaped land being joined to the other rings of different radii by thin portions of the plate, and each ring being cut into segments. The bridges that join different rings hold the transducer together until it can be mounted on a lens.

  5. Hydrogen Manufacturing R&D Workshop | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing R&D Workshop Hydrogen Manufacturing R&D Workshop The U.S. Department of Energy, in collaboration with the U.S. Department of Commerce, sponsored a Manufacturing R&D for the Hydrogen Economy Workshop in Washington, DC, July 13-14, 2005. The workshop brought together key industry, university, and government representatives to develop a roadmap for manufacturing R&D for: (1) hydrogen production and delivery systems, (2) hydrogen storage systems, and (3) fuel cells that

  6. 2009 Solid-State Lighting Vancouver Manufacturing Workshop Highlights

    Broader source: Energy.gov [DOE]

    Well over 150 lighting industry leaders gathered in Vancouver, Washington, on June 24-25, 2009, for the second DOE Solid-State Lighting (SSL) Manufacturing Workshop. The primary purpose was to review and refine a "strawman" roadmap for SSL manufacturing, based on insights and recommendations from the first workshop, which was held in April in Fairfax, Virginia. These insights and recommendations focused on identifying and overcoming the key barriers to developing lower-cost, higher-quality SSL products. The outcome of both workshops will be a working roadmap to guide SSL manufacturing in general and to inform a new DOE manufacturing initiative.

  7. Energy 101: Clean Energy Manufacturing

    SciTech Connect (OSTI)

    2015-07-09

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  8. NREL: Energy Analysis - Manufacturing Analysis

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Recent Publications "Economic Measurements of Polysilicon for the Photovoltaic Industry: Market Competition and Manufacturing Competitiveness" IEEE Journal of Photovoltaics Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry Economic Development Impact of 1,000 MW of Wind Energy in Texas Manufacturing Analysis With world-class manufacturing analysis capabilities, NREL analyzes clean energy industry trends; cost, price, and performance trends; market and

  9. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing: Nanomanufacturing Portfolio: ...

  10. Energy 101: Clean Energy Manufacturing

    Broader source: Energy.gov [DOE]

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  11. Revolutionizing Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Engineering, and Mathematics -- education outreach at the Energy Department's ... National Network for Manufacturing Innovation pilot announcement. | Photo courtesy of ...

  12. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  13. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  14. Amped Up! Magazine, Vol. 2, No. 1: The Clean Energy Manufacturing Issue |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Amped Up! Magazine, Vol. 2, No. 1: The Clean Energy Manufacturing Issue Amped Up! Magazine, Vol. 2, No. 1: The Clean Energy Manufacturing Issue 3-D Printed Molds Hold Promise for Enhanced Wind Energy Manufacturing 3-D Printed Molds Hold Promise for Enhanced Wind Energy Manufacturing The Energy Department is exploring the production of wind energy blade molds through 3-D printing, which could reduce production time from about a year to six weeks. EERE Announces the Energy

  15. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    All Manufacturing MECS 2006 - All Manufacturing Manufacturing Energy and Carbon Footprint - Sector: All Manufacturing (NAICS 31-33) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon All Manufacturing (NAICS 31-33) More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Alumina and Aluminum MECS 2006 - Cement

  16. Advanced Manufacturing Office (Formerly Industrial Technologies Program) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. PDF icon DOE's Advanced Manufacturing Office More Documents & Publications Innovative Manufacturing Initiative Recognition Day Manufacturing Demonstration Facilities Workshop Agenda, March 2012 Advanced Manufacturing

  17. Autogenic Pressure Reactions for Battery Materials Manufacture | Argonne

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    National Laboratory Autogenic Pressure Reactions for Battery Materials Manufacture Technology available for licensing: A unique method for anode and cathode manufacture A one-step, solvent-free reaction for producing unique electrode materials that do not need further chemical processing treatment Offers the ability to smooth current distribution at the anode surface when charging Li-ion batteries, thereby reducing the risk of lithium dendrites, short circuits and resulting fire PDF icon

  18. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Gasoline and Diesel Fuel Update (EIA)

    Manufacturing Energy Consumption Data Show Large Reductions in Both Manufacturing Energy Use and the Energy Intensity of Manufacturing Activity between 2002 and 2010 MECS 2010 - ...

  19. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    That increase in supply has in turn lowered the price of natural gas to manufacturers Manufacturing Energy Consumption Data Show Large Reductions in Both Manufacturing Energy Use ...

  20. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  1. Additive Manufacturing: Pursuing the Promise | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise More Documents...

  2. Teksun PV Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Teksun PV Manufacturing Inc Jump to: navigation, search Logo: Teksun PV Manufacturing Inc Name: Teksun PV Manufacturing Inc Address: 401 Congress Ave Place: Austin, Texas Zip:...

  3. Secure Manufacturing | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Secure Manufacturing Secure Manufacturing The depth and breadth of Y-12's manufacturing capabilities and expertise enable Y-12 to address current and emerging national security...

  4. WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW PDF icon Sustainable Manufacturing Workshop Agenda.pdf ...

  5. Tomoe Electric Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    to: navigation, search Name: Tomoe Electric Manufacturing Co Ltd Place: Tokyo, Tokyo, Japan Zip: 140-0013 Product: Tomoe Electric MFG, a Tokyo-based electric vehicle provider, is...

  6. Shanghai TL Chemical Company | Open Energy Information

    Open Energy Info (EERE)

    Shanghai TL Chemical Company Place: Shanghai, China Zip: 200240 Product: Focuses on novel chemical structure PEM and PE Resin, PEM FC materials and parts, Key chemical...

  7. Corsicana Chemical Company | Open Energy Information

    Open Energy Info (EERE)

    Corsicana Chemical Company Jump to: navigation, search Name: Corsicana Chemical Company Place: Corsicana, Texas Zip: 75110 Product: Chemical company and biodiesel producer in...

  8. Table B1. Pipe Manufacturer Compatibility with Ethanol Blends

    Alternative Fuels and Advanced Vehicles Data Center [Office of Energy Efficiency and Renewable Energy (EERE)]

    B1. Pipe Manufacturer Compatibility with Ethanol Blends Manufacturer Product Model Ethanol Compatibility Piping-All Companies have UL 971 listing for E100 Advantage Earth Products Piping 1.5", 2", 3", 4" E0-E100 Brugg Piping FLEXWELL-HL, SECON-X, NITROFLEX, LPG E0-E100 Franklin Fueling Piping Franklin has third-party certified piping compatible with up to E85. Contact manufacturer for specific part numbers. E0-E85 OPW Piping FlexWorks, KPS, Pisces (discontinued) E0-E100 NOV

  9. Evolution of solidification texture during additive manufacturing

    SciTech Connect (OSTI)

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Furthermore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.

  10. Evolution of solidification texture during additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Furthermore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numericalmore » modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.« less

  11. Structure activity relationships to assess new chemicals under TSCA

    SciTech Connect (OSTI)

    Auletta, A.E.

    1990-12-31

    Under Section 5 of the Toxic Substances Control Act (TSCA), manufacturers must notify the US Environmental Protection Agency (EPA) 90 days before manufacturing, processing, or importing a new chemical substance. This is referred to as a premanufacture notice (PMN). The PMN must contain certain information including chemical identity, production volume, proposed uses, estimates of exposure and release, and any health or environmental test data that are available to the submitter. Because there is no explicit statutory authority that requires testing of new chemicals prior to their entry into the market, most PMNs are submitted with little or no data. As a result, EPA has developed special techniques for hazard assessment of PMN chemicals. These include (1) evaluation of available data on the chemical itself, (2) evaluation of data on analogues of the PMN, or evaluation of data on metabolites or analogues of metabolites of the PMN, (3) use of quantitative structure activity relationships (QSARs), and (4) knowledge and judgement of scientific assessors in the interpretation and integration of the information developed in the course of the assessment. This approach to evaluating potential hazards of new chemicals is used to identify those that are most in need of addition review of further testing. It should not be viewed as a replacement for testing. 4 tabs.

  12. Wind Manufacturing Facilities | Department of Energy

    Energy Savers [EERE]

    Manufacturing Facilities Wind Manufacturing Facilities Wind Manufacturing Facilities America's wind energy industry supports a growing domestic industrial base. Check out this map to find manufacturing facilities in your state

  13. Oak Ridge Centers for Manufacturing Technology - The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  14. Oak Ridge Centers for Manufacturing Technology ? The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  15. Dow Chemical Co | Open Energy Information

    Open Energy Info (EERE)

    search Name: Dow Chemical Co Place: Midland, Michigan Zip: 48674 Sector: Hydro, Hydrogen Product: Michigan-based global chemical, plastic and agricultural products maker,...

  16. National Electrical Manufacturers Association

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... new and more costly materials, and redesigning products ... period exists beyond "that's what we've always used." ... consider that the endless cycle of rulemakings has reached ...

  17. Plumbing Manufacturer's Institute Ex Parte Communication Regarding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Letter to Department ...

  18. ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing of Surfaces with Nanoscale and Microscale Features ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and Microscale Features PDF icon...

  19. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures ...

  20. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program Fact ...

  1. American Energy and Manufacturing Competitiveness Summit Introduction...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Addthis Description Introduction video for the American Energy and Manufacturing ... for the American Energy and Manufacturing Competetitiveness Summit Introduction video. ...

  2. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel ...

  3. Semiconductor Manufacturing International Corp SMIC | Open Energy...

    Open Energy Info (EERE)

    Manufacturing International Corp SMIC Jump to: navigation, search Name: Semiconductor Manufacturing International Corp (SMIC) Place: Shanghai, Shanghai Municipality, China Zip:...

  4. Improvement of microbead cracking catalyst manufacture

    SciTech Connect (OSTI)

    Mirskii, Ya.B.; Kosolapova, A.P.; Meged, N.F.

    1986-11-01

    In order to improve the manufacturing process for KMTsR microbead catalyst for use in new cracking units, the authors consider the method of increasing the content of aluminum oxide in its amorphous part. A microbead catalyst of zeolite, containing rare-earth elements of the KMTsR type was obtained by spray-drying a slurry prepared by mechanical dispersion of hydrogel beads, with the subsequent molding and processing operations the same as in the production of bead catalyst.

  5. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy Efficiency & Renewable Energy's (EERE's) clean energy technology offices and Advanced Manufacturing Office, focusing on American competitiveness in clean energy manufacturing. Clean Energy Manufacturing Initiative: http://www1.eere.energy.gov/energymanufacturing

  6. Transformational Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transformational Manufacturing Argonne's new Advanced Battery Materials Synthesis and Manufacturing R&D Program focuses on scalable process R&D to produce advanced battery materials in sufficient quantity for industrial testing. The U.S. manufacturing industry consumes more than 30 quadrillion Btu of energy per year, directly employs about 12 million people and generates another 7 million jobs in related businesses. Argonne is working with industry to develop innovative and

  7. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  8. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Detailed Tables 28 Energy Information AdministrationManufacturing Consumption of Energy 1994 1. In previous MECS, the term "primary energy" was used to denote the "first use" of...

  9. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    energy data used in this report do not reflect adjustments for losses in electricity generation or transmission. 1 The manufacturing sector is composed of establishments classified...

  10. Manufacturing Spotlight: Boosting American Competitiveness

    Broader source: Energy.gov [DOE]

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  11. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... projects that reduce the cost and risk of commercializing new technologies or ... manufacturing, data management, and operation of complex energy and communication systems. ...

  12. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    the CM, the ASM contains two components. The first component is the mail portion, a probability sample of manufacturing establishments selected from the list of establishments...

  13. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Natural Gas to Residual Fuel Oil, by Industry Group and Selected Industries, 1994 369 Energy Information AdministrationManufacturing Consumption of Energy 1994 SIC Residual...

  14. High Pressure Hydrogen Tank Manufacturing

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  15. Electrolyzer Manufacturing Progress and Challenges

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  16. Manufacturing Fuel Cell Manhattan Project

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  17. Survey of US Department of Defense Manufacturing Technology Program activities applicable to civilian manufacturing industries. Final report

    SciTech Connect (OSTI)

    Azimi, S.A.; Conrad, J.L.; Reed, J.E.

    1985-03-01

    Intent of the survey was to identify and characterize activities potentially applicable to improving energy efficiency and overall productivity in the civilian manufacturing industries. The civilian industries emphasized were the general manufacturing industries (including fabricated metals, glass, machinery, paper, plastic, textile, and transportation equipment manufacturing) and the primary metals industries (including primary aluminum, copper, steel, and zinc production). The principal steps in the survey were to: develop overview taxonomies of the general manufacturing and primary metals industries as well as specific industry taxonomies; identify needs and opportunities for improving process energy efficiency and productivity in the industries included; identify federal programs, capabilities, and special technical expertise that might be relevant to industry's needs and opportunities; contact federal laboratories/facilities, through visits and other forms of inquiry; prepare formatted profiles (descriptions) potentially applicable work efforts; review findings with industry; and compile and evaluate industry responses.

  18. Production

    Broader source: Energy.gov [DOE]

    Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of...

  19. Advanced Manufacturing for a U.S. Clean Energy Economy (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-03-01

    This fact sheet is an overview of the U.S. Department of Energy's Advanced Manufacturing Office. Manufacturing is central to our economy, culture, and history. The industrial sector produces 11% of U.S. gross domestic product (GDP), employs 12 million people, and generates 57% of U.S. export value. However, U.S. industry consumes about one-third of all energy produced in the United States, and significant cost-effective energy efficiency and advanced manufacturing opportunities remain unexploited. As a critical component of the National Innovation Policy for Advanced Manufacturing, the U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) is focused on creating a fertile environment for advanced manufacturing innovation, enabling vigorous domestic development of transformative manufacturing technologies, promoting coordinated public and private investment in precompetitive advanced manufacturing technology infrastructure, and facilitating the rapid scale-up and market penetration of advanced manufacturing technologies.

  20. Chemical composition analysis and product consistency tests to support enhanced Hanford waste glass models. Results for the third set of high alumina outer layer matrix glasses

    SciTech Connect (OSTI)

    Fox, K. M.; Edwards, T. B.

    2015-12-01

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for 14 simulated high level waste glasses fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions. The measured chemical composition data are reported and compared with the targeted values for each component for each glass. All of the measured sums of oxides for the study glasses fell within the interval of 96.9 to 100.8 wt %, indicating recovery of all components. Comparisons of the targeted and measured chemical compositions showed that the measured values for the glasses met the targeted concentrations within 10% for those components present at more than 5 wt %. The PCT results were normalized to both the targeted and measured compositions of the study glasses. Several of the glasses exhibited increases in normalized concentrations (NCi) after the canister centerline cooled (CCC) heat treatment. Five of the glasses, after the CCC heat treatment, had NCB values that exceeded that of the Environmental Assessment (EA) benchmark glass. These results can be combined with additional characterization, including X-ray diffraction, to determine the cause of the higher release rates.

  1. New Study Shows Solar Manufacturing Costs Not Driven Primarily by Labor

    Broader source: Energy.gov [DOE]

    Production scale, not lower labor costs, drives China's current advantage in manufacturing photovoltaic (PV) solar energy systems, according to a new report released today by the Energy Department...

  2. Performance, Market and Manufacturing Constraints relevant to the Industrialization of Thermoelectric Devices

    Broader source: Energy.gov [DOE]

    Market pricing of thermoelectric raw materials and processing, cost of manufacture of devices and systems constraints on the viability of a mass market thermoelectric product are discussed

  3. Forest Products (2010 MECS)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Forest Products Sector (NAICS 321, 322) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014

  4. Green alternatives to toxic release inventory (TRI) chemicals in the process industry

    SciTech Connect (OSTI)

    Ahmed, I.; Baron, J.; Hamilton, C.

    1995-12-01

    Driven by TRI reporting requirements, the chemical process industry is searching for innovative ways to reduce pollution at the source. Distinct environmental advantages of biobased green chemicals (biochemicals) mean are attractive alternatives to petrochemicals. Biochemicals are made from renewable raw materials in biological processes, such as aerobic and anaerobic fermentation, that operate at ambient temperatures and pressures, and produce only nontoxic waste products. Key TRI chemicals and several classes of commodity and intermediate compounds, used on consumer end-products manufacturing, are examined and alternatives are suggested. Specific substitution options for chlorofluorocarbons, industrial solvents, and commodity organic and inorganic chemicals are reviewed. Currently encouraged pollution prevention alternatives in the manufacturing sector are briefly examined for their long-term feasibility such as bioalternatives to bleaching in the pulp & paper industry, solvent cleaning in the electronics and dry cleaning industries, and using petroleum-based feedstocks in the plastics industry. Total life cycle and cost/benefit analyses are employed to determine whether biochemicals are environmentally feasible and commercially viable as pollution prevention tools. Currently available green chemicals along with present and projected costs and premiums are also presented. Functional compatibility of biochemicals with petrochemicals and bioprocessing systems with conventional chemical processing methods are explored. This review demonstrates that biochemicals can be used cost effectively in certain industrial chemical operations due to their added environmental benefits.

  5. Production

    Broader source: Energy.gov [DOE]

    Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of cultivation systems.

  6. Table A1: Tank Manufacturer Compatibility with Ethanol Blends

    Alternative Fuels and Advanced Vehicles Data Center [Office of Energy Efficiency and Renewable Energy (EERE)]

    A1: Tank Manufacturer Compatibility with Ethanol Blends E10 E100 E10 E100 Manufacturer ✔ ✔ Continued from below FIBERGLASS a Highland Tank ✔ ✔ Containment Solutions ✔ ✔ J.L. Houston Co. ✔ ✔ Owens Corning (single wall 1965-1994) ✔ ✘ Kennedy Tank and Manufacturing Co., Inc. ✔ ✔ Owens Corning (double wall 1965- July 1, 1990) ✔ ✘ Lancaster Tanks and Steel Products ✔ ✔ Owens Corning (double wall July 2, 1990-December 31, 1994) ✔ ✔ Lannon Tank Corporation ✔ ✔

  7. Clean Energy Manufacturing Federal Resource Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Federal Resource Guide Clean Energy Manufacturing Federal Resource Guide Find federal resources to help you design, scale up, and commercialize your technology with this guide. Technology Feasibility Evaluate your idea U.S. Department of Energy priorities R&D funding Business creation and development Licensing technologies Strategic partnerships Technology Prototyping Materials characterization Modeling and tools Intellectual property protection Product testing and

  8. KLA-Tencor's Inspection Tool Reduces LED Manufacturing Costs

    Broader source: Energy.gov [DOE]

    With the help of DOE funding, KLA-Tencor is developing an improved inspection tool for LED manufacturing that promises to significantly increase overall process yields and minimize expensive waste. The power of the inspection tool lies in optical detection techniques coupled with defect source analysis software to statistically correlate front-end geometric anomalies in the substrate to killer defects on the back end of the manufacturing line, which give rise to an undesirable or unusable end product.

  9. Two Manufacturers Agree to Civil Penalties to Resolve Enforcement Actions |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Two Manufacturers Agree to Civil Penalties to Resolve Enforcement Actions Two Manufacturers Agree to Civil Penalties to Resolve Enforcement Actions February 15, 2011 - 5:30pm Addthis The Department of Energy today announced it has now settled two civil penalty actions against companies for violations of DOE regulations requiring that they certify products as compliant with federal efficiency standards. In the first case, DOE cited Perlick Residential & Hospitality

  10. PROJECT PROFILE: Manufacturing and Reliability Science for CIGS

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Photovoltaics | Department of Energy Manufacturing and Reliability Science for CIGS Photovoltaics PROJECT PROFILE: Manufacturing and Reliability Science for CIGS Photovoltaics Funding Opportunity: SuNLaMP SunShot Subprogram: Photovoltaics Location: National Renewable Energy Laboratory, Golden, CO Amount Awarded: $4,000,000 This project aims to overcome the largest challenges to investor confidence and long product lifetime in copper indium gallium selenide (CIGS): meta-stability,

  11. Code Verification by the Method of Manufactured Solutions (Technical

    Office of Scientific and Technical Information (OSTI)

    Report) | SciTech Connect Technical Report: Code Verification by the Method of Manufactured Solutions Citation Details In-Document Search Title: Code Verification by the Method of Manufactured Solutions × You are accessing a document from the Department of Energy's (DOE) SciTech Connect. This site is a product of DOE's Office of Scientific and Technical Information (OSTI) and is provided as a public service. Visit OSTI to utilize additional information resources in energy science and

  12. Real time PV manufacturing diagnostic system

    SciTech Connect (OSTI)

    Kochergin, Vladimir; Crawford, Michael A.

    2015-09-01

    The main obstacle Photovoltaic (PV) industry is facing at present is the higher cost of PV energy compared to that of fossil energy. While solar cell efficiencies continue to make incremental gains these improvements are so far insufficient to drive PV costs down to match that of fossil energy. Improved in-line diagnostics however, has the potential to significantly increase the productivity and reduce cost by improving the yield of the process. On this Phase I/Phase II SBIR project MicroXact developed and demonstrated at CIGS pilot manufacturing line a high-throughput in-line PV manufacturing diagnostic system, which was verified to provide fast and accurate data on the spatial uniformity of thickness, an composition of the thin films comprising the solar cell as the solar cell is processed reel-to-reel. In Phase II project MicroXact developed a stand-alone system prototype and demonstrated the following technical characteristics: 1) ability of real time defect/composition inconsistency detection over 60cm wide web at web speeds up to 3m/minute; 2) Better than 1mm spatial resolution on 60cm wide web; 3) an average better than 20nm spectral resolution resulting in more than sufficient sensitivity to composition imperfections (copper-rich and copper-poor regions were detected). The system was verified to be high vacuum compatible. Phase II results completely validated both technical and economic feasibility of the proposed concept. MicroXact’s solution is an enabling technique for in-line PV manufacturing diagnostics to increase the productivity of PV manufacturing lines and reduce the cost of solar energy, thus reducing the US dependency on foreign oil while simultaneously reducing emission of greenhouse gasses.

  13. H.sub.2 /C.sub.12 fuel cells for power and HCl production - chemical cogeneration

    DOE Patents [OSTI]

    Gelb, Alan H.

    1991-01-01

    A fuel cell for the electrolytic production of hydrogen chloride and the generation of electric energy from hydrogen and chlorine gas is disclosed. In typical application, the fuel cell operates from the hydrogen and chlorine gas generated by a chlorine electrolysis generator. The hydrogen chloride output is used to maintain acidity in the anode compartment of the electrolysis cells, and the electric energy provided from the fuel cell is used to power a portion of the electrolysis cells in the chlorine generator or for other chlorine generator electric demands. The fuel cell itself is typically formed by a passage for the flow of hydrogen chloride or hydrogen chloride and sodium chloride electrolyte between anode and cathode gas diffusion electrodes, the HCl increa This invention was made with Government support under Contract No. DE-AC02-86ER80366 with the Department of Energy and the United States Government has certain rights thereto.

  14. H[sub 2]/Cl[sub 2] fuel cells for power and HCl production - chemical cogeneration

    DOE Patents [OSTI]

    Gelb, A.H.

    1991-08-20

    A fuel cell for the electrolytic production of hydrogen chloride and the generation of electric energy from hydrogen and chlorine gas is disclosed. In typical application, the fuel cell operates from the hydrogen and chlorine gas generated by a chlorine electrolysis generator. The hydrogen chloride output is used to maintain acidity in the anode compartment of the electrolysis cells, and the electric energy provided from the fuel cell is used to power a portion of the electrolysis cells in the chlorine generator or for other chlorine generator electric demands. The fuel cell itself is typically formed by a passage for the flow of hydrogen chloride or hydrogen chloride and sodium chloride electrolyte between anode and cathode gas diffusion electrodes. 3 figures.

  15. Manufacturers' View on Benchmarking and Disclosure

    U.S. Energy Information Administration (EIA) Indexed Site

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax

  16. Manufacturing serendipity: Chicago Innovation Exchange enhancing regional

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax

  17. Advanced Technology Vehicles Manufacturing Incentive Program | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program A fact sheet detailling the advanced technology vehicles manufacturing incentive program. PDF icon Advanced Technology Vehicles Manufacturing Incentive Program More Documents & Publications Advanced Technology Vehicles Manufacturing Incentive Program MEMA: Comments MEMA: Letter

  18. List of Manufacturing Groups Displayed in the 1998 Manufacturing...

    U.S. Energy Information Administration (EIA) Indexed Site

    and Tobacco Products 313 Textile Mills 314 Textile Product Mills 315 Apparel 316 Leather and Allied Products 321 Wood Products 322 Paper 323 Printing and Related Support 324...

  19. Chemical Engineering

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ARPA-E Basic Energy Sciences Materials Sciences and Engineering Chemical Sciences ... SunShot Grand Challenge: Regional Test Centers Chemical Engineering HomeTag:Chemical ...

  20. Applications of time-frequency analysis to signals from manufacturing and machine monitoring sensors

    SciTech Connect (OSTI)

    Atlas, L.E.; Narayanan, S.B.; Bernard, G.D.

    1996-09-01

    Manufacturing industries are now demanding substantial increases in flexibility, productivity and reliability from their process machines as well as increased quality and value of their products. One important strategy to support this goal is sensor-based, on-line, real-time evaluation of key characteristics of both machines and products, throughout the manufacturing process. Recent advances in time-frequency (TF) analysis are particularly well suited to extracting key vibrational characteristics from monitoring sensors. Thus this paper presents applications of TF analysis to several important manufacturing and machine monitoring tasks, to show the value of these forms of digital signal processing applied to manufacturing.

  1. SierraTherm Production Furnaces Inc | Open Energy Information

    Open Energy Info (EERE)

    Inc Place: California Zip: 95076 Product: US manufacturer of crystalline silicon and thin-film cell manufacturing equipment such as coating, diffusion, drying and PECVD...

  2. CHEMICAL STORAGE: MYTHS VERSUS REALITY

    SciTech Connect (OSTI)

    Simmons, F

    2007-03-19

    A large number of resources explaining proper chemical storage are available. These resources include books, databases/tables, and articles that explain various aspects of chemical storage including compatible chemical storage, signage, and regulatory requirements. Another source is the chemical manufacturer or distributor who provides storage information in the form of icons or color coding schemes on container labels. Despite the availability of these resources, chemical accidents stemming from improper storage, according to recent reports (1) (2), make up almost 25% of all chemical accidents. This relatively high percentage of chemical storage accidents suggests that these publications and color coding schemes although helpful, still provide incomplete information that may not completely mitigate storage risks. This manuscript will explore some ways published storage information may be incomplete, examine the associated risks, and suggest methods to help further eliminate chemical storage risks.

  3. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    2(94) Distribution Category UC-950 Manufacturing Consumption of Energy 1994 December 1997 Energy Information Administration Office of Energy Markets and End Use U.S. Department of...

  4. Alternative Energy Manufacturing Tax Credit

    Broader source: Energy.gov [DOE]

    The Alternative Energy Manufacturing Tax Credit is a nonrefundable tax credit for up to 100% of new state tax revenues (including state, corporate, sales, and withholding taxes) over the life of a...

  5. 2014 Manufacturing Energy Consumption Survey

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    U S C E N S U S B U R E A U 2014 Manufacturing Energy Consumption Survey Sponsored by the Energy Information Administration U.S. Department of Energy Administered and Compiled by ...

  6. Manufacturing means jobs ? Mike Arms

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Means Jobs - Mike Arms Mike Arms and I usually meet and say hello at the East Tennessee Economic Council meetings each Friday morning at 7:30 a.m. This unique meeting...

  7. CFL Manufacturers: ENERGY STAR Letters

    Broader source: Energy.gov [DOE]

    DOE issued letters to 25 manufacturers of compact fluorescent lamps (CFLs) involving various models after PEARL Cycle 9 testing indicated that the models do not meet the ENERGY STAR specification and, therefore, are disqualified from the ENERGY STAR Program.

  8. Technology for Increasing Geothermal Energy Productivity. Computer Models to Characterize the Chemical Interactions of Goethermal Fluids and Injectates with Reservoir Rocks, Wells, Surface Equiptment

    SciTech Connect (OSTI)

    Nancy Moller Weare

    2006-07-25

    This final report describes the results of a research program we carried out over a five-year (3/1999-9/2004) period with funding from a Department of Energy geothermal FDP grant (DE-FG07-99ID13745) and from other agencies. The goal of research projects in this program were to develop modeling technologies that can increase the understanding of geothermal reservoir chemistry and chemistry-related energy production processes. The ability of computer models to handle many chemical variables and complex interactions makes them an essential tool for building a fundamental understanding of a wide variety of complex geothermal resource and production chemistry. With careful choice of methodology and parameterization, research objectives were to show that chemical models can correctly simulate behavior for the ranges of fluid compositions, formation minerals, temperature and pressure associated with present and near future geothermal systems as well as for the very high PT chemistry of deep resources that is intractable with traditional experimental methods. Our research results successfully met these objectives. We demonstrated that advances in physical chemistry theory can be used to accurately describe the thermodynamics of solid-liquid-gas systems via their free energies for wide ranges of composition (X), temperature and pressure. Eight articles on this work were published in peer-reviewed journals and in conference proceedings. Four are in preparation. Our work has been presented at many workshops and conferences. We also considerably improved our interactive web site (geotherm.ucsd.edu), which was in preliminary form prior to the grant. This site, which includes several model codes treating different XPT conditions, is an effective means to transfer our technologies and is used by the geothermal community and other researchers worldwide. Our models have wide application to many energy related and other important problems (e.g., scaling prediction in petroleum production systems, stripping towers for mineral production processes, nuclear waste storage, CO2 sequestration strategies, global warming). Although funding decreases cut short completion of several research activities, we made significant progress on these abbreviated projects.

  9. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers dramatically increase the energy efficiency of their operations and reduce costs. Each project will advance transformational technologies and materials that can benefit a broad cross-section of the domestic economy. This event created a platform for inter-agency and industry networking and also raised awareness among congressional staff and private investors.

  10. The President's Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presentation prepared by Dale Hall for the Roadmap Workshop on Manufacturing R&D for the ... Manufacturing National Program Office Roadmap on Manufacturing R&D for the Hydrogen ...

  11. Advanced Manufacturing Office Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office Overview Advanced Manufacturing Office Overview PDF icon mw_rf_workshop_july2012.pdf More Documents & Publications Microwave and Radio Frequency Workshop Manufacturing Demonstration Facility Workshop Microwave (MW) and Radio Frequency (RF) as Enabling Technologies for Advanced Manufacturing

  12. Semantic Web for Manufacturing Web Services

    SciTech Connect (OSTI)

    Kulvatunyou, Boonserm; Ivezic, Nenad

    2002-06-01

    As markets become unexpectedly turbulent with a shortened product life cycle and a power shift towards buyers, the need for methods to rapidly and cost-effectively develop products, production facilities and supporting software is becoming urgent. The use of a virtual enterprise plays a vital role in surviving turbulent markets. However, its success requires reliable and large-scale interoperation among trading partners via a semantic web of trading partners' services whose properties, capabilities, and interfaces are encoded in an unambiguous as well as computer-understandable form. This paper demonstrates a promising approach to integration and interoperation between a design house and a manufacturer by developing semantic web services for business and engineering transactions. To this end, detailed activity and information flow diagrams are developed, in which the two trading partners exchange messages and documents. The properties and capabilities of the manufacturer sites are defined using DARPA Agent Markup Language (DAML) ontology definition language. The prototype development of semantic webs shows that enterprises can widely interoperate in an unambiguous and autonomous manner; hence, virtual enterprise is realizable at a low cost.

  13. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Energy Savers [EERE]

    Scope The energy and carbon footprint analysis examines fifteen individual manufacturing sectors that together consume 95% of U.S. manufacturing primary energy consumption and ...

  14. Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast Regional Summit on July 9 in Atlanta, GA Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast Regional ...

  15. Additive Manufacturing Meets the Critical Materials Shortage

    Broader source: Energy.gov [DOE]

    Find out how the Energy Department's Advanced Manufacturing Office is working to address potential shortages of critical materials through additive manufacturing, or 3D printing.

  16. Energy Intensity Indicators: Manufacturing Energy Intensity

    Broader source: Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the three-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data...

  17. Energy Department Invests in Innovative Manufacturing Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Innovative Manufacturing Technologies Energy Department Invests in Innovative Manufacturing Technologies June 13, 2012 - 12:00am Addthis The Energy Department announced on June...

  18. Manufacturing Institutes Exhibit American Innovation at Hannover...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Institutes Exhibit American Innovation at Hannover Messe Manufacturing Institutes Exhibit American Innovation at Hannover Messe April 25, 2016 - 4:30pm Addthis The ...

  19. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    unit processes, smart manufacturing (SM) systems that ... A smart system that not only sought to recover waste heat, ... is based on current manufacturing and IT industry standards. ...

  20. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program AVTA: 2010 Honda Civic ...

  1. American Wind Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    American Wind Manufacturing Addthis 1 of 9 Nordex USA -- a global manufacturer of wind turbines -- delivered and installed turbine components for the Power County Wind...

  2. National Network for Manufacturing Innovation: A Preliminary...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Network for Manufacturing Innovation: A Preliminary Design National Network for Manufacturing Innovation: A Preliminary Design The Federal investment in the National Network for ...

  3. China Shandong Penglai Electric Power Equipment Manufacturing...

    Open Energy Info (EERE)

    Penglai Electric Power Equipment Manufacturing Jump to: navigation, search Name: China Shandong Penglai Electric Power Equipment Manufacturing Place: Penglai, Shandong Province,...

  4. National Electrical Manufacturers Association (NEMA) Response...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI National Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI The National Electrical ...

  5. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  6. FY 2008 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2008 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2008 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  7. FY 2010 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2010 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2010 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  8. FY 2009 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2009 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2009 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  9. FY 2006 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2006 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2006 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  10. FY 2007 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2007 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2007 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  11. FY 2011 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2011 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2011 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  12. Manufacturing Barriers to High Temperature PEM Commercialization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D ...

  13. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facilities Workshop Marriott Springhill Suites O'Hare - Chicago, IL March 12, 2012 Objectives Introduce the manufacturing community to the U.S. DOE ...

  14. Understanding Manufacturing Energy and Carbon Footprints, October...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Documents & Publications Understanding the 2010 Manufacturing Energy and Carbon Footprints U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis MECS 2006 - Cement

  15. Oak Ridge Centers for Manufacturing Technology - Partnership...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Impact on the Semiconductor Industry, part 2 The Oak Ridge Centers for Manufacturing Technology in partnership with SEMATECH (Semiconductor Manufacturing TECHnology) had...

  16. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  17. Batteries - Materials Processing and Manufacturing Breakout session

    Broader source: Energy.gov (indexed) [DOE]

    the Other Technical Areas Being Discussed * Li metal manufacturing * Variability in cell manufacturing -intrinsic reduction and aging differences in pack? * Understanding of...

  18. Processing and Manufacturing Equipment | Open Energy Information

    Open Energy Info (EERE)

    Processing and Manufacturing Equipment Jump to: navigation, search TODO: Add description List of Processing and Manufacturing Equipment Incentives Retrieved from "http:...

  19. Technologies Enabling Agile Manufacturing (TEAM) ? an ORCMT...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technologies Enabling Agile Manufacturing (TEAM) - An ORCMT success story Technologies Enabling Agile Manufacturing (TEAM) was one of the larger programs to come from the...

  20. DOE - Office of Legacy Management -- Manufacturing Laboratories...

    Office of Legacy Management (LM)

    Manufacturing Laboratories Inc - MA 0-04 FUSRAP Considered Sites Site: MANUFACTURING LABORATORIES, INC. (MA.0-04 ) Eliminated from further consideration under FUSRAP Designated...

  1. Chung Hsin Electric Machinery Manufacturing Corporation CHEM...

    Open Energy Info (EERE)

    Chung Hsin Electric Machinery Manufacturing Corporation CHEM Jump to: navigation, search Name: Chung Hsin Electric & Machinery Manufacturing Corporation (CHEM) Place: Taoyuan...

  2. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies....

  3. Advanced Qualification of Additive Manufacturing Materials Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Qualification of Additive Manufacturing Materials Workshop Advanced Qualification of Additive Manufacturing Materials Workshop WHEN: Jul 20, 2015 8:30 AM - Jul 21, 2015...

  4. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop ...

  5. Wind Energy & Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Wind Energy & Manufacturing Jump to: navigation, search Blades manufactured at Gamesa's factory in Ebensburg, Pennsylvania, will be delivered to wind farms across the United...

  6. Manufacturing Consumption of Energy 1991--Combined Consumption...

    U.S. Energy Information Administration (EIA) Indexed Site

    call 202-586-8800 for help. Return to Energy Information Administration Home Page. Home > Energy Users > Manufacturing > Consumption and Fuel Switching Manufacturing Consumption of...

  7. Stronger Manufacturers' Energy Efficiency Standards for Residential...

    Energy Savers [EERE]

    Stronger Manufacturers' Energy Efficiency Standards for Residential Air Conditioners Go Into Effect Today Stronger Manufacturers' Energy Efficiency Standards for Residential Air ...

  8. Optical manufacturing requirements for an AVLIS plant

    SciTech Connect (OSTI)

    Primdahl, K.; Chow, R.; Taylor, J.R.

    1997-07-14

    A uranium enrichment plant utilizing Atomic Vapor Laser Isotope Separation (AVLIS) technology is currently being planned. Deployment of the Plant will require tens of thousands of commercial and custom optical components and subsystems. The Plant optical system will be expected to perform at a high level of optical efficiency and reliability in a high-average-power-laser production environment. During construction, demand for this large number of optics must be coordinated with the manufacturing capacity of the optical industry. The general requirements and approach to ensure supply of optical components is described. Dynamic planning and a closely coupled relationship with the optics industry will be required to control cost, schedule, and quality.

  9. Advanced Battery Manufacturing (VA)

    SciTech Connect (OSTI)

    Stratton, Jeremy

    2012-09-30

    LiFeBATT has concentrated its recent testing and evaluation on the safety of its batteries. There appears to be a good margin of safety with respect to overheating of the cells and the cases being utilized for the batteries are specifically designed to dissipate any heat built up during charging. This aspect of LiFeBATTs products will be even more fully investigated, and assuming ongoing positive results, it will become a major component of marketing efforts for the batteries. LiFeBATT has continued to receive prismatic 20 Amp hour cells from Taiwan. Further testing continues to indicate significant advantages over the previously available 15 Ah cells. Battery packs are being assembled with battery management systems in the Danville facility. Comprehensive tests are underway at Sandia National Laboratory to provide further documentation of the advantages of these 20 Ah cells. The company is pursuing its work with Hybrid Vehicles of Danville to critically evaluate the 20 Ah cells in a hybrid, armored vehicle being developed for military and security applications. Results have been even more encouraging than they were initially. LiFeBATT is expanding its work with several OEM customers to build a worldwide distribution network. These customers include a major automotive consulting group in the U.K., an Australian maker of luxury off-road campers, and a number of makers of E-bikes and scooters. LiFeBATT continues to explore the possibility of working with nations that are woefully short of infrastructure. Negotiations are underway with Siemens to jointly develop a system for using photovoltaic generation and battery storage to supply electricity to communities that are not currently served adequately. The IDA has continued to monitor the progress of LiFeBATTs work to ensure that all funds are being expended wisely and that matching funds will be generated as promised. The company has also remained current on all obligations for repayment of an IDA loan and lease payments for space to the IDA. A commercial venture is being formed to utilize the LiFeBATT product for consumer use in enabling photovoltaic powered boat lifts. Field tests of the system have proven to be very effective and commercially promising. This venture is expected to result in significant sales within the next six months.

  10. Chemical Microsensors For Detection Of Explosives And Chemical Warfare Agents

    DOE Patents [OSTI]

    Yang, Xiaoguang; Swanson, Basil I.

    2001-11-13

    An article of manufacture is provided including a substrate having an oxide surface layer and a layer of a cyclodextrin derivative chemically bonded to said substrate, said layer of a cyclodextrin derivative adapted for the inclusion of selected compounds, e.g., nitro-containing organic compounds, therewith. Such an article can be a chemical microsensor capable of detecting a resultant mass change from inclusion of the nitro-containing organic compound.

  11. Clean Energy Manufacturing Initiative Events | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Initiative Events Clean Energy Manufacturing Initiative Events

  12. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    and Manufacturing USA Inc formerly Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA)...

  13. Application of high-resolution time-of-flight chemical ionization mass spectrometry measurements to estimate volatility distributions of α-pinene and naphthalene oxidation products

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Chhabra, P. S.; Lambe, A. T.; Canagaratna, M. R.; Stark, H.; Jayne, J. T.; Onasch, T. B.; Davidovits, P.; Kimmel, J. R.; Worsnop, D. R.

    2015-01-05

    Recent developments in high-resolution time-of-flight chemical ionization mass spectrometry (HR-ToF-CIMS) have made it possible to directly detect atmospheric organic compounds in real time with high sensitivity and with little or no fragmentation, including low-volatility, highly oxygenated organic vapors that are precursors to secondary organic aerosol formation. Here, using ions identified by high-resolution spectra from an HR-ToF-CIMS with acetate reagent ion chemistry, we develop an algorithm to estimate the vapor pressures of measured organic acids. The algorithm uses identified ion formulas and calculated double bond equivalencies, information unavailable in quadrupole CIMS technology, as constraints for the number of possible oxygen-containing functionalmore » groups. The algorithm is tested with acetate chemical ionization mass spectrometry (acetate-CIMS) spectra of O3 and OH oxidation products of α-pinene and naphthalene formed in a flow reactor with integrated OH exposures ranged from 1.2 × 1011 to 9.7 × 1011 molec s cm−3, corresponding to approximately 1.0 to 7.5 days of equivalent atmospheric oxidation. Measured gas-phase organic acids are similar to those previously observed in environmental chamber studies. For both precursors, we find that acetate-CIMS spectra capture both functionalization (oxygen addition) and fragmentation (carbon loss) as a function of OH exposure. The level of fragmentation is observed to increase with increased oxidation. The predicted condensed-phase secondary organic aerosol (SOA) average acid yields and O/C and H/C ratios agree within uncertainties with previous chamber and flow reactor measurements and ambient CIMS results. While acetate reagent ion chemistry is used to selectively measure organic acids, in principle this method can be applied to additional reagent ion chemistries depending on the application.« less

  14. Metrology for Fuel Cell Manufacturing

    SciTech Connect (OSTI)

    Stocker, Michael; Stanfield, Eric

    2015-02-04

    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  15. Oak Ridge Manufacturing Demonstration Facility (MDF)

    Broader source: Energy.gov [DOE]

    The Manufacturing Demonstration Facility (MDF) is a collabora­tive manufacturing community that shares a common RD&D infrastructure. This shared infrastructure provides affordable access to advanced physical and virtual tools for rapidly demonstrating new manufacturing technologies and optimizing critical processes. Oak Ridge National Laboratory is home to AMO's MDF focused on Additive Manufacturing and Low-cost Carbon Fiber.

  16. Manufacturing Demonstration Facilities Workshop Agenda, March 2012

    Broader source: Energy.gov [DOE]

    Agenda for the Manufacturing Demonstration Facilities Workshop on March 12, 2012 outlining objectives and times

  17. Method for manufacturing glass frit

    DOE Patents [OSTI]

    Budrick, Ronald G.; King, Frank T.; Nolen, Jr., Robert L.; Solomon, David E.

    1977-01-01

    A method of manufacturing a glass frit for use in the manufacture of uniform glass microspheres to serve as containers for laser fusion fuel to be exposed to laser energy which includes the formation of a glass gel which is then dried, pulverized, and very accurately sized to particles in a range of, for example, 125 to 149 micrometers. The particles contain an occluded material such as urea which expands when heated. The sized particles are washed, dried, and subjected to heat to control the moisture content prior to being introduced into a system to form microspheres.

  18. Energy, Environmental, and Economic Analyses of Design Concepts for the Co-Production of Fuels and Chemicals with Electricity via Co-Gasification of Coal and Biomass

    SciTech Connect (OSTI)

    Eric Larson; Robert Williams; Thomas Kreutz; Ilkka Hannula; Andrea Lanzini; Guangjian Liu

    2012-03-11

    The overall objective of this project was to quantify the energy, environmental, and economic performance of industrial facilities that would coproduce electricity and transportation fuels or chemicals from a mixture of coal and biomass via co-gasification in a single pressurized, oxygen-blown, entrained-flow gasifier, with capture and storage of CO{sub 2} (CCS). The work sought to identify plant designs with promising (Nth plant) economics, superior environmental footprints, and the potential to be deployed at scale as a means for simultaneously achieving enhanced energy security and deep reductions in U.S. GHG emissions in the coming decades. Designs included systems using primarily already-commercialized component technologies, which may have the potential for near-term deployment at scale, as well as systems incorporating some advanced technologies at various stages of R&D. All of the coproduction designs have the common attribute of producing some electricity and also of capturing CO{sub 2} for storage. For each of the co-product pairs detailed process mass and energy simulations (using Aspen Plus software) were developed for a set of alternative process configurations, on the basis of which lifecycle greenhouse gas emissions, Nth plant economic performance, and other characteristics were evaluated for each configuration. In developing each set of process configurations, focused attention was given to understanding the influence of biomass input fraction and electricity output fraction. Self-consistent evaluations were also carried out for gasification-based reference systems producing only electricity from coal, including integrated gasification combined cycle (IGCC) and integrated gasification solid-oxide fuel cell (IGFC) systems. The reason biomass is considered as a co-feed with coal in cases when gasoline or olefins are co-produced with electricity is to help reduce lifecycle greenhouse gas (GHG) emissions for these systems. Storing biomass-derived CO{sub 2} underground represents negative CO{sub 2} emissions if the biomass is grown sustainably (i.e., if one ton of new biomass growth replaces each ton consumed), and this offsets positive CO{sub 2} emissions associated with the coal used in these systems. Different coal:biomass input ratios will produce different net lifecycle greenhouse gas (GHG) emissions for these systems, which is the reason that attention in our analysis was given to the impact of the biomass input fraction. In the case of systems that produce only products with no carbon content, namely electricity, ammonia and hydrogen, only coal was considered as a feedstock because it is possible in theory to essentially fully decarbonize such products by capturing all of the coal-derived CO{sub 2} during the production process.

  19. Dainippon Ink Chemicals Inc | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search Name: Dainippon Ink & Chemicals Inc Place: Tokyo, Tokyo, Japan Zip: 103-8233 Product: Japanese diversified chemical company that primarily...

  20. Mitsui Chemicals Inc | Open Energy Information

    Open Energy Info (EERE)

    Inc Jump to: navigation, search Name: Mitsui Chemicals Inc Place: Tokyo, Tokyo, Japan Zip: 105-7117 Sector: Solar Product: Chemicals maker including plastics, industrial...

  1. Coalescence and Chemical Equilibrium in Multifragmentation at...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Chemical Society Meeting, Boston (August 2002). Production and Deexcitation of Isotopically Diverse Nuclear Systems near the Fermi Energy, S. J. Yennello, American Chemical ...

  2. Heilongjiang Fengrui Chemical Group | Open Energy Information

    Open Energy Info (EERE)

    Fengrui Chemical Group Jump to: navigation, search Name: Heilongjiang Fengrui Chemical Group Place: Shuangyashan, Heilongjiang Province, China Product: A Chinese bioethanol...

  3. Carbon fiber manufacturing via plasma technology

    DOE Patents [OSTI]

    Paulauskas, Felix L.; Yarborough, Kenneth D.; Meek, Thomas T.

    2002-01-01

    The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

  4. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  5. Manufacturing Success Stories | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Efficiency » Manufacturing Success Stories Manufacturing Success Stories RSS The Office of Energy Efficiency and Renewable Energy's (EERE) successes in developing technologies and processes for more efficient energy management systems create big opportunities for energy savings and new jobs in manufacturing. Explore EERE's manufacturing success stories below. November 17, 2015 Manufacturing Success Stories EERE Success Story-ORNL Unveils 3D-Printed Home and Vehicle with the Unique

  6. White House Announces Eighth Manufacturing Innovation Institute |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy White House Announces Eighth Manufacturing Innovation Institute White House Announces Eighth Manufacturing Innovation Institute April 6, 2016 - 4:49pm Addthis On Thursday, April 1, the White House announced a new institute which will focus on revolutionary fibers and textile manufacturing. This new institute is the eighth manufacturing hub to be awarded as part of the National Network for Manufacturing Innovation (NNMI). Collectively, the federal government's commitment

  7. Explore Careers in Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Explore Careers in Manufacturing The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a transformation in U.S. manufacturing. The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a

  8. Solar Manufacturing Technology | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology to Market » Solar Manufacturing Technology Solar Manufacturing Technology The SunShot Solar Manufacturing Technology (SolarMat) program funds the development of innovative manufacturing technologies that can achieve a significant market impact in one to four years. Launched in September 2013, the SolarMat program is supporting five projects working in two topic areas: photovoltaics (PV) and concentrating solar power (CSP). Both topics focus on driving down the cost of manufacturing

  9. Heat treating of manufactured components

    DOE Patents [OSTI]

    Ripley, Edward B.

    2012-05-22

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material is disclosed. The system typically includes an insulating vessel placed within a microwave applicator chamber. A moderating material is positioned inside the insulating vessel so that a substantial portion of the exterior surface of each component for heat treating is in contact with the moderating material.

  10. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  11. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1996-01-02

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation. 4 figs.

  12. Chemical Dynamics

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ARPA-E Basic Energy Sciences Materials Sciences and Engineering Chemical Sciences ... Twitter Google + Vimeo GovDelivery SlideShare Chemical Dynamics HomeTransportation ...

  13. Chemical Sciences

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Chemical Sciences - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us ... ARPA-E Basic Energy Sciences Materials Sciences and Engineering Chemical Sciences ...

  14. Chemical Science

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Chemical Science science-innovationassetsimagesicon-science.jpg Chemical Science National security depends on science and technology. The United States relies on Los Alamos ...

  15. Fitcraft Production sro | Open Energy Information

    Open Energy Info (EERE)

    Republic Zip: 74101 Sector: Solar Product: Czech manufacturer of silicon wafers, PV c-Si modules and solar street lights. References: Fitcraft Production sro1 This article is...

  16. Tecumseh Products Company | Open Energy Information

    Open Energy Info (EERE)

    Manufacturer of hermetic compressors for air conditioning and refrigeration products, gasoline engines and power train components. References: Tecumseh Products Company1 This...

  17. Mobile Energy Products Inc | Open Energy Information

    Open Energy Info (EERE)

    Name: Mobile Energy Products Inc Place: Colorado Springs, Colorado Sector: Hydro, Hydrogen Product: Manufacturing subsidiary, which produces nickel sintered plaque for...

  18. Additive Manufacturing: Pursuing the Promise | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing: Pursuing the Promise Additive Manufacturing: Pursuing the Promise Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. PDF icon Additive Manufacturing: Pursuing the Promise More Documents & Publications QTR Webinar: Chapter 8 - Industry and Manufacturing WORKSHOP: SUSTAINABILITY IN MANUFACTURING, JANUARY 6-7 Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  19. Energy Department Recognizes 11 Manufacturers for Energy Efficiency Achievements

    Broader source: Energy.gov [DOE]

    Building on the Administration’s efforts to double energy productivity and help American businesses save money by saving energy, the Energy Department today recognized 11 companies that have met ambitious energy-efficiency goals through the Better Buildings, Better Plants Program. Across the country, manufacturers spend more than $200 billion each year to power their plants.

  20. Revitalizing Innovation in Michigan for Clean Energy Manufacturing

    Broader source: Energy.gov [DOE]

    To create jobs and win the clean energy race, we need to make sure technologies are invented in America and made in America. Michigan is working hard to do it's share, diversifying manufacturing expertise beyond automobiles to become a leader in clean energy products.

  1. Los Alamos to team with Procter & Gamble in clean energy manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    initiative Clean energy manufacturing initiative Los Alamos to team with Procter & Gamble in clean energy manufacturing initiative The areas of focus include energy, water, waste and transportation. September 17, 2015 Los Alamos National Laboratory and consumer products company Procter & Gamble will form one of the seven 'innovation pairs' working to bring sustainable ideas from some of the nations top scientists into the day-to-day world of manufacturing. Los Alamos National

  2. Development of High Temperature Capacitor Technology and Manufacturing Capability

    SciTech Connect (OSTI)

    2011-05-15

    The goal of the Development of High Temperature Capacitor Technology and Manufacturing Capability program was to mature a production-ready supply chain for reliable 250C FPE (fluorinated polyester) film capacitors by 2011. These high-temperature film capacitors enable both the down hole drilling and aerospace industries by enabling a variety of benefits including: ? Deeper oil exploration in higher temperature and pressure environments ? Enabling power electronic and control equipment to operate in higher temperature environments ? Enabling reduced cooling requirements of electronics ? Increasing reliability and life of capacitors operating below rated temperature ? Enabling capacitors to handle higher electrical losses without overheating. The key challenges to bringing the FPE film capacitors to market have been manufacturing challenges including: ? FPE Film is difficult to handle and wind, resulting in poor yields ? Voltage breakdown strength decreases when the film is wound into capacitors (~70% decrease) ? Encapsulation technologies must be improved to enable higher temperature operation ? Manufacturing and test cycle time is very long As a direct result of this program most of the manufacturing challenges have been met. The FPE film production metalization and winding yield has increased to over 82% from 70%, and the voltage breakdown strength of the wound capacitors has increased 270% to 189 V/?m. The high temperature packaging concepts are showing significant progress including promising results for lead attachments and hermetic packages at 200C and non-hermetic packages at 250C. Manufacturing and test cycle time will decrease as the market for FPE capacitors develops.

  3. New Manufacturing Method for Paper filler and Fiber Material

    SciTech Connect (OSTI)

    Doelle, Klaus

    2011-11-22

    The study compares commercial available filler products with a new developed “Hybrid Fiber Filler Composite Material” and how main structural, optical and strength properties are affected by increasing the filler content of at least 5% over commercial values. The study consists of: (i) an overview of paper filler materials used in the paper production process, (ii) discusses the manufacturing technology of lime based filler materials for paper applications, (iii) gives an overview of new emerging paper filler technologies, (iv) discusses a filler evaluation of commercial available digital printing paper products, (v) reports from a detailed handsheet study and 12” pilot plant paper machine trial runs with the new Hybrid Fiber Filler Composite Material, and (vi) evaluates and compares commercial filler products and the new Hybrid Fiber Filler Composite Material with a life cycle analyses that explains manufacturing, economic and environmental benefits as they are applied to uncoated digital printing papers.

  4. Manufacturing

    Office of Environmental Management (EM)

    ... (waste and waste water management) and emerged 201 as a field in response to concern over widespread environmental quality degradation from water and air 202 pollution impacts. ...

  5. Develop and Manufacture an airlock sliding tray

    SciTech Connect (OSTI)

    Lawton, Cindy M.

    2014-02-26

    Objective: The goal of this project is to continue to develop an airlock sliding tray and then partner with an industrial manufacturing company for production. The sliding tray will be easily installed into and removed from most glovebox airlocks in a few minutes. Technical Approach: A prototype of a sliding tray has been developed and tested in the LANL cold lab and 35 trays are presently being built for the plutonium facility (PF-4). The current, recently approved design works for a 14-inch diameter round airlock and has a tray length of approximately 20 inches. The grant will take the already tested and approved round technology and design for the square airlock. These two designs will be suitable for the majority of the existing airlocks in the multitude of DOE facilities. Partnering with an external manufacturer will allow for production of the airlock trays at a much lower cost and increase the availability of the product for all DOE sites. Project duration is estimated to be 12-13 months. Benefits: The purpose of the airlock sliding trays is fourfold: 1) Mitigate risk of rotator cuff injuries, 2) Improve ALARA, 3) Reduce risk of glovebox glove breaches and glove punctures, and 4) Improve worker comfort. I have had the opportunity to visit many other DOE facilities including Savannah, Y-12, ORNL, Sandia, and Livermore for assistance with ergonomic problems and/or injuries. All of these sites would benefit from the airlock sliding tray and I can assume all other DOE facilities with gloveboxes built prior to 1985 could also use the sliding trays.

  6. Sino American Silicon Products Inc SAS | Open Energy Information

    Open Energy Info (EERE)

    Sino American Silicon Products Inc SAS Jump to: navigation, search Name: Sino-American Silicon Products Inc (SAS) Place: Hsinchu, Taiwan, Taiwan Product: Taiwan-based manufacturer...

  7. MECS 2006 - Forest Products | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Forest Products MECS 2006 - Forest Products Manufacturing Energy and Carbon Footprint for Forest Products (NAICS 321, 322) Sector with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon Forest Products More Documents & Publications Forest Products (2010 MECS) MECS 2006 - Cement MECS 2006 - Transportation Equipment

  8. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Energy Savers [EERE]

    Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David Danielson Assistant Secretary Energy Efficiency and Renewable Energy 9:20am - 9:50am Advanced Manufacturing Office Overview and Review of RFI Results Mark Johnson Director, Advanced Manufacturing Office 9:50am - 10:30am Panel Discussion: DOE Perspectives Mark Shuart, Advanced

  9. Vibration control for precision manufacturing at Sandia National Laboratories

    SciTech Connect (OSTI)

    Hinnerichs, T.; Martinez, D.

    1995-04-01

    Sandia National Laboratories performs R and D in structural dynamics and vibration suppression for precision applications in weapon systems, space, underwater, transportation and civil structures. Over the last decade these efforts have expanded into the areas of active vibration control and ``smart`` structures and material systems. In addition, Sandia has focused major resources towards technology to support weapon product development and agile manufacturing capability for defense and industrial applications. This paper will briefly describe the structural dynamics modeling and verification process currently in place at Sandia that supports vibration control and some specific applications of these techniques to manufacturing in the areas of lithography, machine tools and flexible robotics.

  10. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    0 Geothermal heat pump domestic shipments by customer type, 2008 and 2009 (rated capacity in tons) Customer 2008 2009 Exporter - - Wholesale Distributor 184,869 173,065 Retail Distributor 1,256 10,463 Installer 160,084 154,321 End-User 413 840 U.S. Total 346,622 338,689 - = No data reported. Source: U.S. Energy Information Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  11. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    5 Companies involved in geothermal heat pump activities by type, 2008 and 2009 Type of Activity 2008 2009 Geothermal Heat Pump or System Design 17 17 Prototype Geothermal Heat Pump Development 12 13 Prototype Systems Geothermal Development 5 7 Wholesale Distribution 15 18 Retail Distribution 3 3 Installation 4 3 Manufacture of System Components 3 4 Source: U.S. Energy Information Administration (EIA), Form EIA-902, "Annual Geothermal

  12. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    5 Shipments of complete solar thermal collector systems, 2008 and 2009 Shipment Information 2008 2009 Complete Collector Systems Shipped 63,961 75,066 Thousand Square Feet 4,058 5,995 Percent of Total Shipments 24 43 Number of Companies 46 62 Revenue of Systems (Thousand Dollars) 47,523 159,085 Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  13. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    9 Companies involved in solar thermal collector related activities by type, 2008 and 2009 Type of Activity 2008 2009 Collector or System Design 45 59 Prototype Collector Development 27 27 Prototype System Development 23 23 Wholesale Distribution 58 61 Retail Distribution 29 31 Installation 21 27 Noncollector System Component Manufacture 26 32 Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal

  14. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    0 Soloar-related sales as a percentage of total company sales revenue, 2008 and 2009 2008 2009 90-100 49 56 50-89 9 7 10-49 7 12 Less than 10 9 13 U.S. Total 74 88 Percent of Total Sales Revenue Number of Companies Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  15. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  16. Chemistry of α-pinene and naphthalene oxidation products generated in a Potential Aerosol Mass (PAM) chamber as measured by acetate chemical ionization mass spectrometry

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Chhabra, P. S.; Lambe, A. T.; Canagaratna, M. R.; Stark, H.; Jayne, J. T.; Onasch, T. B.; Davidovits, P.; Kimmel, J. R.; Worsnop, D. R.

    2014-07-01

    Recent developments in high resolution, time-of-flight chemical ionization mass spectrometry (HR-ToF-CIMS) have made possible the direct detection of atmospheric organic compounds in real-time with high sensitivity and with little or no fragmentation, including low volatility, highly oxygenated organic vapors that are precursors to secondary organic aerosol formation. Here, for the first time, we examine gas-phase O3 and OH oxidation products of α-pinene and naphthalene formed in the PAM flow reactor with an HR-ToF-CIMS using acetate reagent ion chemistry. Integrated OH exposures ranged from 1.2 × 1011 to 9.7 × 1011 molec cm−3 s, corresponding to approximately 1.0 to 7.5 daysmore » of equivalent atmospheric oxidation. Measured gas-phase organic acids are similar to those previously observed in environmental chamber studies. For both precursors, we find that acetate-CIMS spectra capture both functionalization (oxygen addition) and fragmentation (carbon loss) as a function of OH exposure. The level of fragmentation is observed to increase with increased oxidation. We present a method that estimates vapor pressures of organic molecules using the measured O/C ratio, H/C ratio, and carbon number for each compound detected by the CIMS. The predicted condensed-phase SOA average acid yields and O/C and H/C ratios agree within uncertainties with previous AMS measurements and ambient CIMS results. While acetate reagent ion chemistry is used to selectively measure organic acids, in principle this method can be applied to additional reagent ion chemistries depending on the application.« less

  17. Additive Manufacturing: Pursuing the Promise

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lower energy intensity: These techniques save energy by eliminating production steps, using substantially less material, enabling reuse of by-products, and producing lighter ...

  18. SEP Success Story: Local Program Helps Alabama Manufacturers Add Jobs, Reduce Waste and Increase Profits

    Broader source: Energy.gov [DOE]

    E3, a joint federal initiative between the Energy Department’s State Energy Program, the Environmental Protection Agency, the Department of Labor, USDA, the Small Business Administration, and the National Institute of Standards and Technology’s Manufacturing Extension Partnership, is helping manufacturing facilities increase competitiveness through efficient production processes, reducing waste, lowering costs, growing jobs and encouraging innovation. Learn more.

  19. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  20. Advanced Methods for Manufacturing Newslettter- Issue 3

    Broader source: Energy.gov [DOE]

    The Advanced Methods for Manufacturing newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, welding innovations and imaging techniques for design reconstruction currently funded by the Department of Energy's Office of Nuclear Energy.

  1. Refrigerator Manufacturers: Order (2013-CE-5341)

    Broader source: Energy.gov [DOE]

    DOE ordered Refrigerator Manufacturers, LLC to pay a $8,000 civil penalty after finding Refrigerator Manufacturers had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  2. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  3. Clean Energy Manufacturing Initiative: Technology Research and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Its Advanced Natural Gas Systems Manufacturing Initiative's R&D is helping U.S. manufacturers take advantage of this lower-priced fuel by modernizing the nations natural gas ...

  4. National Manufacturing Day | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On October 2, the U.S. Department of Commerce's fourth annual Manufacturing Day will...

  5. QTR Webinar: Chapter 8- Industry and Manufacturing

    Broader source: Energy.gov [DOE]

    The DOE EERE Advanced Manufacturing Office hosted a QTR webinar to obtain input from Leaders in Academia, Industry, and Government on Chapter 8, Industry and Manufacturing, and the associated Technology Assessments.

  6. Imperial Manufacturing: Order (2013-CE-5322)

    Broader source: Energy.gov [DOE]

    DOE ordered Imperial Manufacturing, Inc. to pay a $8,000 civil penalty after finding Imperial Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  7. AMO Hosted Workshop on Composite Manufacturing

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy's Advanced Manufacturing Office will host a workshop on Fiber Reinforced Polymer Composite Manufacturing on January 13, 2014 at the Hilton Crystal City in Arlington, VA.

  8. Goodman Manufacturing: Order (2012-CE-1509)

    Broader source: Energy.gov [DOE]

    DOE ordered Goodman Manufacturing Company L.P. to pay an $8,000 civil penalty after finding Goodman Manufacturing had failed to certify that certain room air conditioners comply with the applicable energy conservation standard.

  9. Goodman Manufacturing: Proposed Penalty (2011-SE-4301)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Goodman Manufacturing manufactured and distributed noncompliant basic model CPC180* commercial package air conditioners in the U.S.

  10. Energy & Manufacturing Workforce Training Topics List - Version...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) Energy & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) View this searchable list of ...

  11. FACT SHEET: 48C MANUFACTURING TAX CREDITS

    Broader source: Energy.gov [DOE]

    The Advanced Energy Manufacturing Tax Credit Program is helping build a robust U.S. manufacturing capacity to supply clean energy projects with American-made parts and equipment. On February 7,...

  12. Annular array and method of manufacturing same

    DOE Patents [OSTI]

    Day, Robert A.

    1989-01-01

    A method for manufacturing an annular acoustic transducer array from a plate of transducer material, which enables production of precision aligned arrays at low cost. The circular plate is sawed along at least two lines that are radial to the axis of the plate. At steps along each radial cut, the plate is rotated first in one direction and then in an opposite direction by a predetermined angle such as slightly less than 90.degree.. The cuts result in the forming of several largely ring-shaped lands, each largely ring-shaped land being joined to the other rings of different radii by thin portions of the plate, and each ring being cut into segments. The bridges that join different rings, hold the transducer together until it can be mounted on a lens.

  13. New Manufacturing Method for Paper Filler and Fiber Material

    SciTech Connect (OSTI)

    Doelle, Klaus

    2013-08-25

    The use of fillers in printing and writing papers has become a prerequisite for competing in a global market to reduce the cost of materials. Use of calcium carbonates (ranging from 18% to 30%) as filler is a common practice in the paper industry but the choices of fillers for each type of papers vary widely according to its use. The market for uncoated digital printing paper is one that continues to introduce exciting growth projections. and it is important to understand the effect that new manufacturing methods of calcium carbonates have on the energy efficiency and paper production. Research conducted under this award showed that the new fiber filler composite material has the potential to increase the paper filler content by up to 5% without losing mechanical properties. Benefits of the technology can be summarized as follows for a 1% filler increase per metric ton of paper produced: (i) production cost savings over $12, (ii) Energy savings of 100,900 btu, (iii) CO{sub 2} emission savings of 33 lbs, and additional savings for wood preparation, pulping, recovery of 203593 btu with a 46lbs of CO{sub 2} emission savings per 1% filler increase. In addition the technology has the potential to save: (i) additional $3 per ton of bleached pulp produced, (ii) bleaching energy savings of 170,000 btu, (iii) bleaching CO{sub 2} emission savings of 39 lbs, and (iv) additional savings for replacing conventional bleaching chemicals with a sustainable bleaching chemical is estimated to be 900,000 btu with a 205 lbs of CO{sub 2} emission savings per ton of bleached pulp produced. All the above translates to a estimated annual savings for a 12% filler increase of 296 trillion buts� or 51 million barrel of oil equivalent (BOE) or 13.7% of the industries energy demand. This can lead to a increase of renewable energy usage from 56% to close to 70% for the industry sector. CO{sub 2} emission of the industry at a 12% filler increase could be lowered by over 39 million tons annually. If the new technology could be implemented for bleaching process a total annual estimated energy savings potential of 64 trillion buts� or 11 million barrel of oil equivalent (BOE) equal to 3% of the paper industries energy demand could be realized. This could lead to a increase of renewable energy usage from 56% to close to 60% for the industry. CO{sub 2} emissions could be lowered by over 7.4 million tons annually. It is estimated that an installed system could also yield a 75 to 100% return of investment (ROI) rate for the capital equipment that need to be installed for the fiber filler composite manufacturing process.

  14. TX-100 manufacturing final project report.

    SciTech Connect (OSTI)

    Ashwill, Thomas D.; Berry, Derek S.

    2007-11-01

    This report details the work completed under the TX-100 blade manufacturing portion of the Carbon-Hybrid Blade Developments: Standard and Twist-Coupled Prototype project. The TX-100 blade is a 9 meter prototype blade designed with bend-twist coupling to augment the mitigation of peak loads during normal turbine operation. This structural coupling was achieved by locating off axis carbon fiber in the outboard portion of the blade skins. The report will present the tooling selection, blade production, blade instrumentation, blade shipping and adapter plate design and fabrication. The baseline blade used for this project was the ERS-100 (Revision D) wind turbine blade. The molds used for the production of the TX-100 were originally built for the production of the CX-100 blade. The same high pressure and low pressure skin molds were used to manufacture the TX-100 skins. In order to compensate for the difference in skin thickness between the CX-100 and the TX-100, however, a new TX-100 shear web plug and mold were required. Both the blade assembly fixture and the root stud insertion fixture used for the CX-100 blades could be utilized for the TX-100 blades. A production run of seven TX-100 prototype blades was undertaken at TPI Composites during the month of October, 2004. Of those seven blades, four were instrumented with strain gauges before final assembly. After production at the TPI Composites facility in Rhode Island, the blades were shipped to various test sites: two blades to the National Wind Technology Center at the National Renewable Energy Laboratory in Boulder, Colorado, two blades to Sandia National Laboratory in Albuquerque, New Mexico and three blades to the United States Department of Agriculture turbine field test facility in Bushland, Texas. An adapter plate was designed to allow the TX-100 blades to be installed on existing Micon 65/13M turbines at the USDA site. The conclusion of this program is the kick-off of the TX-100 blade testing at the three testing facilities.

  15. Advanced Manufacturing Office | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Office NOTICE OF INTENT: Clean Energy Manufacturing Innovation Institute for Reducing Energy of Materials And Decreasing Emissions in M NOTICE OF INTENT: Clean Energy Manufacturing Innovation Institute for Reducing Energy of Materials And Decreasing Emissions in M The Energy Department intends to issue a Funding Opportunity Announcement for approximately $70 million entitled "Clean Energy Manufacturing Innovation Institute for Reducing EMbodied-energy And Decreasing

  16. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative AEMC Northeast Regional Summit AEMC Northeast Regional Summit On May 12, 2016, join Assistant Secretary Dr. Dave Danielson for an unforgettable dialogue on advances and obstacles in clean energy manufacturing in the northeast and across the nation. Read more Funding Opportunity: High-Performance Computing for Manufacturing Funding Opportunity: High-Performance Computing for Manufacturing The Energy Department announced up to $3 million in funding for

  17. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies. DOE has supported the development of more than 250 energy-saving industrial technologies that have been commercialized since 1976. DOE is also working to create a network of Manufacturing Innovation Institutes, each of which will create collaborative communities to target a unique technology in advanced manufacturing.

  18. Partnering for Clean Energy Manufacturing Competitiveness

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Libby Wayman Director, Clean Energy Manufacturing Initiative Partnering for Clean Energy Manufacturing Competitiveness 2 Mission: To create American leadership in the global transition to a clean energy economy 1) High-Impact Research, Development, and Demonstration to Make Clean Energy as Affordable and Convenient as Traditional Forms of Energy 2) Breaking Down Barriers to Market Entry 3 Coordination of Clean Energy Manufacturing in EERE Coordination for: * Clean Energy Manufacturing Strategies

  19. Clean Energy Manufacturing Analysis Center Webinar

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy offers a webinar to address clean energy manufacturing on April 5. Register today!

  20. Clean Energy Manufacturing Innovation Institute for Composite...

    Broader source: Energy.gov (indexed) [DOE]

    and Fuel Cell Technologies Research, Development, and Demonstrations Funding Opportunity Announcement Webinar Slides Fiber Reinforced Polymer Composite Manufacturing Workshop