National Library of Energy BETA

Sample records for kraft pulping bleaching

  1. Recycling of water in bleached kraft pulp mills by using electrodialysis.

    SciTech Connect (OSTI)

    Fracaro, A. T.; Henry, M. P.; Pfromm, P.; Tsai, S.-P.

    1999-01-15

    Conservation of water in bleached kraft pulp mills by recycling the bleach plant effluent directly without treatment will cause accumulation of inorganic ''non-process elements'' (NPEs) and serious operational problems. In this work, an electrodialysis process is being developed for recycling the acidic bleach plant effluent of bleached kraft pulp mills. In this process, electrodialysis functions as a selective kidney to remove inorganic NPEs from bleach plant effluents, before they reach the recovery cycle. Acidic bleach plant effluents from several mills using bleaching sequences based on chlorine dioxide were characterized. The total dissolved solids were mostly inorganic NPEs. Sodium was the predominant cation and chloride was present at significant levels in all these effluents. In laboratory electrodialysis experiments, selective removal of chloride and potentially harmful cations, such as potassium, calcium, and magnesium, were removed efficiently. Rejection of organic compounds was up to 98%. Electrodialysis was shown to be resistant to membrane fouling and scaling, in a 100-hour laboratory experiment. Based on a model mill with 1,000 ton/day pulp production, the economic analysis suggests that the energy cost of electrodialysis is less than $200/day, and the capital cost of the stack is about $500,000.

  2. Pollution prevention for the kraft pulp and paper industry

    SciTech Connect (OSTI)

    Not Available

    1992-09-01

    The document is an annotated bibliography of publications related to pollution prevention in the Kraft segment of the pulp and paper industry. It is organized by process area as follows: chip preparation, chemical pulping, pulp washing, bleaching, chemical recovery, recausticizing, power generation, wastewater treatment, papermaking, and general plant. The document contains 269 citations.

  3. Control of the Accumulation of Non-Process Elements in Pulp Mills with Bleach Filtrate Reuse: A Chemical Equilibrium Approach to Predicting the Partitioning of Metals in Pulp Mill and Bleach Plant Streams

    SciTech Connect (OSTI)

    Frederick, W.J. Jr.; Rudie, A.W.; Schmidl, G.W.; Sinquefield, S.A.; Rorrer, G.L.; Laver, M.L.; Yantasee, W.; Ming, D.

    2000-08-01

    The overall goal of this project was to develop fundamental, experimentally based methods for predicting the solubility or organic and inorganic matter and their interactions in recycled effluent from kraft pulp mills and bleach plants. This included: characterizing the capacity of wood pulp and dissolved organic matter to bind metal ions, developing a thermodynamic database of properties needed to describe the solubility of inorganic matter in pulp mill streams, incorporation of the database into equilibrium calculation software for predicting the solubility of the metals of interest, and evaluating its capability to predict the distribution of the metals between pulp fibers, inorganic precipitates, and solution.

  4. Producing a True Lignin Depolymerase for Biobleaching Softwood Kraft Pulp

    SciTech Connect (OSTI)

    Simo Sarkanen

    2002-02-04

    This project constituted an intensive effort devoted to producing, from the white-rot fungus Tramets Cingulata, a lignin degrading enzyme (lignin depolymerase) that is directly able to biobleach or delignify softwood kraft pulp brownstock. To this end, the solutions in which T. cingulata was grown contained dissolved kraft lignin which fulfilled two functions; it behaved as a lignin deploymerase substrate and it also appeared to act as an inducer of enzyme expression. However, the lignin depolymerase isoenzymes (and other extracellular T. cingulata enzymes) interacted very strongly with both the kraft lignin components and the fungal hypae, so the isolating these proteins from the culture solutions proved to be unexpectedly difficult. Even after extensive experimentation with a variety of protein purification techniques, only one approach appeared to be capable of purifying lignin depolymerases to homogeneity. Unfortunately the procedure was extremely laborious; it involved the iso electric focusing of concentrated buffer-exchanged culture solutions followed by electro-elution of the desired protein bands from the appropriate polyacrylamide gel segments

  5. Dry Kraft Pulping at Ambient Pressure for Cost Effective Energy Saving and Pollution Deduction

    SciTech Connect (OSTI)

    Yulin Deng; Art Ragauskas

    2012-08-28

    Sponsored by the DOE Industrial Energy Efficiency Grand Challenge program, our research team at the Georgia Institute of Technology conducted laboratory studies and confirmed the concept of making wood pulp using a dry pulping technology. This technology is a new process different from any prior pulping technology used in Kraft and CTMP pulping. Three different kinds of dry pulping methods were investigated. (a) Dry Pulping at Atmospheric Pressure: The first one is to dry and bake the pretreated woodchips in a conventional oven at atmospheric pressure without the use of a catalyst. (b) Dry Pulping at Reduced Pressure: The second method is to dry the pretreated woodchips first in a vacuum oven in the presence of anthraquinone (AQ) as a pulping catalyst, followed by baking at elevated temperature. (c) Liquid Free Chemical Pulping, LFCP. The third method is to first remove the free water of pretreated woodchips, followed by dry pulping using a conventional Kraft pulping digester with AQ and triton as additives. Method one: Experimental results indicated that Dry Pulping at Atmospheric Pressure could produce pulp with higher brightness and lower bulk than conventional Kraft pulp. However, tensile strength of the acquired pulp is much lower than traditional Kraft pulp, and their Kappa number and energy consumption are higher than conventional Kraft pulp. By fully analyzing the results, we concluded that wood fibers might be damaged during the drying process at elevated temperature. The main reason for wood fiber damage is that a long drying time was used during evaporation of water from the woodchips. This resulted in an un-uniform reaction condition on the woodchips: the outside layer of the woodchips was over reacted while inside the woodchips did not reacted at all. To solve this problem, dry pulping at reduced pressure was investigated. Method two: To achieve uniform reaction throughout the entire reaction system, the water inside the pretreated woodchips was

  6. Yield Improvement and Energy Savings Uing Phosphonates as Additives in Kraft pulping

    SciTech Connect (OSTI)

    Ulrike W. Tschirner; Timothy Smith

    2007-03-31

    Project Objective: Develop a commercially viable modification to the Kraft process resulting in energy savings, increased yield and improved bleachability. Evaluate the feasibility of this technology across a spectrum of wood species used in North America. Develop detailed fundamental understanding of the mechanism by which phosphonates improve KAPPA number and yield. Evaluate the North American market potential for the use of phosphonates in the Kraft pulping process. Examine determinants of customer perceived value and explore organizational and operational factors influencing attitudes and behaviors. Provide an economic feasibility assessment for the supply chain, both suppliers (chemical supply companies) and buyers (Kraft mills). Provide background to most effectively transfer this new technology to commercial mills.

  7. Waste treatment of kraft effluents by white-rot fungi

    SciTech Connect (OSTI)

    Kondo, R.

    1996-10-01

    The residual lignin in unbleached kraft pulp is commonly removed to afford a fully bleached pulp through a multi-stage bleaching process consisting of chlorination and alkaline-extraction stages. The effluent from such a bleaching process is of growing environmental concern because it shows a dark brown color and contains numerous chlorinated organic substances. Moreover, this effluent is not easily recycled within a mill recovery system because of the potential corrosion problems created by its high chlorine content. White-rot fungi have even heavily modified lignin such as kraft lignin and atoms demonstrated that kraft bleaching effluent can be rot fungi, in particular, Trametes versicolor and this review lecture, the possibility of the application of kraft effluents will be discussed.

  8. A Cost-Benefit Assessment of Gasification-Based Biorefining in the Kraft Pulp and Paper Industry

    SciTech Connect (OSTI)

    Eric D. Larson; Stefano Consonni; Ryan E. Katofsky; Kristiina Iisa; W. James Frederick

    2007-03-31

    Production of liquid fuels and chemicals via gasification of kraft black liquor and woody residues (''biorefining'') has the potential to provide significant economic returns for kraft pulp and paper mills replacing Tomlinson boilers beginning in the 2010-2015 timeframe. Commercialization of gasification technologies is anticipated in this period, and synthesis gas from gasifiers can be converted into liquid fuels using catalytic synthesis technologies that are in most cases already commercially established today in the ''gas-to-liquids'' industry. These conclusions are supported by detailed analysis carried out in a two-year project co-funded by the American Forest and Paper Association and the Biomass Program of the U.S. Department of Energy. This work assessed the energy, environment, and economic costs and benefits of biorefineries at kraft pulp and paper mills in the United States. Seven detailed biorefinery process designs were developed for a reference freesheet pulp/paper mill in the Southeastern U.S., together with the associated mass/energy balances, air emissions estimates, and capital investment requirements. Commercial (''Nth'') plant levels of technology performance and cost were assumed. The biorefineries provide chemical recovery services and co-produce process steam for the mill, some electricity, and one of three liquid fuels: a Fischer-Tropsch synthetic crude oil (which would be refined to vehicle fuels at existing petroleum refineries), dimethyl ether (a diesel engine fuel or LPG substitute), or an ethanol-rich mixed-alcohol product. Compared to installing a new Tomlinson power/recovery system, a biorefinery would require larger capital investment. However, because the biorefinery would have higher energy efficiencies, lower air emissions, and a more diverse product slate (including transportation fuel), the internal rates of return (IRR) on the incremental capital investments would be attractive under many circumstances. For nearly all of the

  9. A New Freeze Concentration Process for Minimum Effluent Process in Bleached Pulp

    SciTech Connect (OSTI)

    Qian, Ru-Ying; Botsaris, Gregory D.

    2001-03-06

    This project researches freeze concentration as a primary volume reduction technology for bleaching plant effluents from paper-pulp mills before they are treated by expensive technologies, such as incineration, for the destruction of the adsorbable organic halogens. Previous laboratory studies show that freeze concentration has a greater than 99.5% purification efficiency for volatile, semivolatile, and nonprocess elements, or any other solute, thus producing pure ice that can be reused in the mill as water. The first section evaluates the anticipated regulatory and public pressures associated with implementing the technology; the remaining sections deal with the experimental results from a scaled-up freeze concentration process in a 100-liter pilot-plant at Tufts University. The results of laboratory scale experiments confirmed that the freeze concentration technology could be an efficient volume reduction technology for the above elements and for removing adsorbable organic hologens and or nonprocess elements from recycled water. They also provide the necessary data for designing and operating a larger pilot plant, and identify the technical problems encountered in the scale-up and the way they could be addressed in the larger scale plants. This project was originally planned to include the operation of a large pilot plant in the facilities of Swenson Process Equipment Inc., and a field test at a pulp mill, but the paper company withdrew its financial support for the field test. In place of a final economic evaluation after the field test, a preliminary evaluation based on the small pilot plant data predicts an economically reasonable freeze concentration process in the case of reduction of the bleaching-effluent flow to less than 5 m3/kkg pulp, a target anticipated in the near future.

  10. Mill Designed Bio bleaching Technologies

    SciTech Connect (OSTI)

    Institute of Paper Science Technology

    2004-01-30

    A key finding of this research program was that Laccase Mediator Systems (LMS) treatments on high-kappa kraft could be successfully accomplished providing substantial delignification (i.e., > 50%) without detrimental impact on viscosity and significantly improved yield properties. The efficiency of the LMS was evident since most of the lignin from the pulp was removed in less than one hour at 45 degrees C. Of the mediators investigated, violuric acid was the most effective vis-a-vis delignification. A comparative study between oxygen delignification and violuric acid revealed that under relatively mild conditions, a single or a double LMS{sub VA} treatment is comparable to a single or a double O stage. Of great notability was the retention of end viscosity of LMS{sub VA} treated pulps with respect to the end viscosity of oxygen treated pulps. These pulps could then be bleached to full brightness values employing conventional ECF bleaching technologies and the final pulp physical properties were equal and/or better than those bleached in a conventional ECF manner employing an aggressively O or OO stage initially. Spectral analyses of residual lignins isolated after LMS treated high-kappa kraft pulps revealed that similar to HBT, VA and NHA preferentially attack phenolic lignin moieties. In addition, a substantial decrease in aliphatic hydroxyl groups was also noted, suggesting side chain oxidation. In all cases, an increase in carboxylic acid was observed. Of notable importance was the different selectivity of NHA, VA and HBT towards lignin functional groups, despite the common N-OH moiety. C-5 condensed phenolic lignin groups were overall resistant to an LMS{sub NHA, HBT} treatments but to a lesser extent to an LMS{sub VA}. The inactiveness of these condensed lignin moieties was not observed when low-kappa kraft pulps were biobleached, suggesting that the LMS chemistry is influenced by the extent of delignification. We have also demonstrated that the current

  11. Novel Pulping Technology: Directed Green Liquor Utilization (D-GLU) Pulping

    SciTech Connect (OSTI)

    Lucian A. Lucia

    2005-11-15

    The general objectives of this new project are the same as those described in the original proposal. Conventional kraft pulping technologies will be modified for significant improvements in pulp production, such as strength, bleachability, and yield by using green liquor, a naturally high, kraft mill-derived sulfidity source. Although split white liquor sulfidity and other high sulfidity procedures have the promise of addressing several of the latter important economic needs of pulp mills, they require considerable engineering/capital retrofits, redesigned production methods, and thus add to overall mill expenditures. Green liquor use, however, possesses the required high sulfidity to obtain in general the benefits attributable to higher sulfidity cooking, without the required capital constraints for implementation. Before introduction of green liquor in our industrial operations, a stronger understanding of its fundamental chemical interaction with the lignin and carbohydrates in US hardwood and softwoods must be obtained. In addition, its effect on bleachability, enhancement of pulp properties, and influence on the overall energy and recovery of the mill requires further exploration before the process witnesses widespread mill use in North America. Thus, proof of principle will be accomplished in this work and the consequent effect of green liquor and other high sulfide sources on the pulping and bleaching operations will be explored for US kraft mills. The first year of this project will generate the pertinent information to validate its ability for implementation in US pulping operations, whereas year two will continue this work while proceeding to analyze pulp bleachability and final pulp/paper properties and develop a general economic and feasibility analysis for its eventual implementation in North America.

  12. Assessment of Gasification-Based Biorefining at Kraft Pulp and Paper Mills in the United States, Part A: Background and Assumptions

    SciTech Connect (OSTI)

    Larson, E. D.; Consonni, S.; Katofsky, R. E.; Iisa, K.; Frederick, W. J., Jr.

    2008-11-01

    Commercialization of black liquor and biomass gasification technologies is anticipated in the 2010-2015 time frame, and synthesis gas from gasifiers can be converted into liquid fuels using catalytic synthesis technologies that are already commercially established in the gas-to-liquids or coal-to-liquids industries. This set of two papers describes key results from a major assessment of the prospective energy, environmental, and financial performance of commercial gasification-based biorefineries integrated with kraft pulp and paper mills [1]. Seven detailed biorefinery designs were developed for a reference mill in the southeastern United States, together with the associated mass/energy balances, air emissions estimates, and capital investment requirements. The biorefineries provide chemical recovery services and co-produce process steam for the mill, some electricity, and one of three liquid fuels: a Fischer-Tropsch synthetic crude oil (which could be refined to vehicle fuels at an existing petroleum refinery), dimethyl ether (a diesel engine fuel or propane substitute), or an ethanol-rich mixed-alcohol product. This paper describes the key assumptions that underlie the biorefinery designs. Part B will present analytical results.

  13. Highly Energy Efficient Directed Green Liquor Utilization (D-GLU) Pulping

    Broader source: Energy.gov [DOE]

    This factsheet describes a project that seeks to develop feasible chemical modifications during kraft pulping operations to obtain significant energy and product benefits for U.S. kraft pulp and paper mills.

  14. Highly Energy Efficient Directed Green Liquor Utilization (D-GLU) Pulping

    SciTech Connect (OSTI)

    2007-07-01

    This factsheet describes a project that seeks to develop feasible chemical modifications during kraft pulping operations to obtain significant energy and product benefits for U.S. kraft pulp and paper mills.

  15. Detection and Control of Deposition on Pendant Tubes in Kraft Chemical Recovery Boilers

    Broader source: Energy.gov [DOE]

    The kraft chemical recovery boilers used for pulp processing are large and expensive and can be the limiting factor for mill capacity. Improvements in boiler efficiency with better control of...

  16. High-solids black liquor firing in pulp and paper industry kraft recovery boilers: Phase 1 -- Final report. Volume 2: Project technical results

    SciTech Connect (OSTI)

    Southards, W.T.; Clement, J.L.; McIlroy, R.A.; Tharp, M.R.; Verrill, C.L.; Wessell, R.A.

    1995-11-01

    This project is a multiple-phase effort to develop technologies to improve high-solids black liquor firing in pulp mill recovery boilers. The principal means to this end is to construct and operate a pilot-scale recovery furnace simulator (RFS) in which these technologies can be tested. The Phase 1 objectives are to prepare a preliminary design for the RFS, delineate a project concept for evaluating candidate technologies, establish industrial partners, and report the results. Phase 1 addressed the objectives with seven tasks: Develop a preliminary design of the RFS; estimate the detailed design and construction costs of the RFS and the balance of the project; identify interested parties in the paper industry and key suppliers; plan the Phase 2 and Phase 3 tests to characterize the RFS; evaluate the economic justification for high-solids firing deployment in the industry; evaluate high-solids black liquor property data to support the RFS design; manage the project and reporting results, which included planning the future program direction.

  17. Simultaneous and rapid determination of multiple component concentrations in a Kraft liquor process stream

    DOE Patents [OSTI]

    Li, Jian; Chai, Xin Sheng; Zhu, Junyoung

    2008-06-24

    The present invention is a rapid method of determining the concentration of the major components in a chemical stream. The present invention is also a simple, low cost, device of determining the in-situ concentration of the major components in a chemical stream. In particular, the present invention provides a useful method for simultaneously determining the concentrations of sodium hydroxide, sodium sulfide and sodium carbonate in aqueous kraft pulping liquors through use of an attenuated total reflectance (ATR) tunnel flow cell or optical probe capable of producing a ultraviolet absorbency spectrum over a wavelength of 190 to 300 nm. In addition, the present invention eliminates the need for manual sampling and dilution previously required to generate analyzable samples. The inventive method can be used in Kraft pulping operations to control white liquor causticizing efficiency, sulfate reduction efficiency in green liquor, oxidation efficiency for oxidized white liquor and the active and effective alkali charge to kraft pulping operations.

  18. A comprehensive program to develop correlations for physical properties of kraft black liquor. Final report

    SciTech Connect (OSTI)

    Fricke, A.L.; Zaman, A.A.

    1998-05-01

    The overall objective of the program was to develop correlations to predict physical properties within requirements of engineering precision from a knowledge of pulping conditions and of kraft black liquor composition, if possible. These correlations were to include those relating thermodynamic properties to pulping conditions and liquor composition. The basic premise upon which the research was based is the premise that black liquor behaves as a polymer solution. This premise has proven to be true, and has been used successfully in developing data reduction methods and in interpreting results. A three phase effort involving pulping, analysis of liquor composition, and measurement of liquor properties was conducted.

  19. Method and apparatus for assaying wood pulp fibers (Patent) ...

    Office of Scientific and Technical Information (OSTI)

    to stimulate fluorescence from the stained pulp fiber. Before the fiber slurry enters the flow cell it is mixed with a dilution water of bleach to reduce background fluorescence. ...

  20. Method and apparatus for assaying wood pulp fibers

    DOE Patents [OSTI]

    Gustafson, Richard (Bellevue, WA); Callis, James B. (Seattle, WA); Mathews, Jeffrey D. (Neenah, WI); Robinson, John (Issaquah, WA); Bruckner, Carsten A. (San Mateo, CA); Suvamakich, Kuntinee (Seattle, WA)

    2009-05-26

    Paper pulp is added to a stain solution. The stain solution and pulp fibers are mixed to form a slurry. Samples are removed from the slurry and are admixed with dilution water and a bleach. Then, the fibers are moved into a flow cell where they are subjected to a light source adapted to stimulate fluorescence from the stained pulp fiber. Before the fiber slurry enters the flow cell it is mixed with a dilution water of bleach to reduce background fluorescence. The fluorescent light is collimated and directed through a dichroic filter onto a fluorescence splitting dichroic filter.

  1. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    SciTech Connect (OSTI)

    Singbeil, D.L.; Prescott, R.; Keiser, J.R.; Swindeman, R.W.

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  2. Integration of the Mini-Sulfide Sulfite Anthraquinone (MSS-AQ) Pulping Process and Black Liquor Gasification in a Pulp Mill

    SciTech Connect (OSTI)

    Hasan Jameel, North Carolina State University; Adrianna Kirkman, North Carolina State University; Ravi Chandran,Thermochem Recovery International Brian Turk Research Triangle Institute; Brian Green, Research Triangle Institute

    2010-01-27

    As many of the recovery boilers and other pieces of large capital equipment of U.S. pulp mills are nearing the end of their useful life, the pulp and paper industry will soon need to make long-term investments in new technologies. The ability to install integrated, complete systems that are highly efficient will impact the industry’s energy use for decades to come. Developing a process for these new systems is key to the adoption of state-of-the-art technologies in the Forest Products industry. This project defined an integrated process model that combines mini-sulfide sulfite anthraquinone (MSS-AQ) pulping and black liquor gasification with a proprietary desulfurization process developed by the Research Triangle Institute. Black liquor gasification is an emerging technology that enables the use of MSS-AQ pulping, which results in higher yield, lower bleaching cost, lower sulfur emissions, and the elimination of causticization requirements. The recently developed gas cleanup/absorber technology can clean the product gas to a state suitable for use in a gas turbine and also regenerate the pulping chemicals needed to for the MSS-AQ pulping process. The combination of three advanced technologies into an integrated design will enable the pulping industry to achieve a new level of efficiency, environmental performance, and cost savings. Because the three technologies are complimentary, their adoption as a streamlined package will ensure their ability to deliver maximum energy and cost savings benefits. The process models developed by this project will enable the successful integration of new technologies into the next generation of chemical pulping mills. When compared to the Kraft reference pulp, the MSS-AQ procedures produced pulps with a 10-15 % yield benefit and the ISO brightness was 1.5-2 times greater. The pulp refined little easier and had a slightly lower apparent sheet density (In both the cases). At similar levels of tear index the MSS-AQ pulps also

  3. Fermentation and chemical treatment of pulp and paper mill sludge

    DOE Patents [OSTI]

    Lee, Yoon Y; Wang, Wei; Kang, Li

    2014-12-02

    A method of chemically treating partially de-ashed pulp and/or paper mill sludge to obtain products of value comprising taking a sample of primary sludge from a Kraft paper mill process, partially de-ashing the primary sludge by physical means, and further treating the primary sludge to obtain the products of value, including further treating the resulting sludge and using the resulting sludge as a substrate to produce cellulase in an efficient manner using the resulting sludge as the only carbon source and mixtures of inorganic salts as the primary nitrogen source, and including further treating the resulting sludge and using the resulting sludge to produce ethanol.

  4. Elimination of the Calcium Cycle: Direct Electrolytic Causticizing of Kraft Smelt, Final report

    SciTech Connect (OSTI)

    P. Pfromm, J. Winnick

    1999-01-31

    An electrochemical molten salt alternative to the classic kraft causticizing process has been investigated and the feasibility of the process was successfully shown. The experiments included (a) determination of background thermal decomposition gases, (b) the electrolysis of a sodium-carbonate-only smelt to show that sodium oxide can be electrochemically produced, and (c) electrolysis of a synthetic smelt containing 80 mole% Na2-CO3 and 20 mole% Na2-S. The experiments show that sodium hydroxide (NaOH) was produced by the electrochemical reduction of sodium carbonate to sodium oxide in the molten state. In the experiment containing sodium sulfide, there was formation of less than 5 mole% of polysulfide. Energy savings on the order of 500,000 BTU per ton of kraft pulp produced are estimated, based on the energy used by the mill. Operating costs are estimated to be currently similar to conventional processing. However, price increases of fossil fuels and increased co-generation of electricity in the mill will give the electrolytical process significant cost advantages.

  5. Elimination of the calcium cycle: direct electrolytic causticizing of Kraft smelt. Final report

    SciTech Connect (OSTI)

    Pfromm, P.; Winnick, J.

    1999-01-19

    An electrochemical molten salt alternative to the classic Kraft causticizing process has been investigated and the feasibility of the process was successfully shown. The experiments include (A) the determination of background thermal decomposition gases, (B) the electrolysis of a sodium carbonate only smelt to show that sodium oxide can be electrochemically produced, and (C) electrolysis of a synthetic smelt containing 80 mole % Na{sub 2}CO{sub 3} and 20 mole % Na{sub 2}S. The experiments show, that sodium hydroxide (NaOH) was produced by the electrochemical reduction of sodium carbonate to sodium oxide in the molten state. In the experiment containing sodium sulfide, there was formation of less than 5 mole % of polysulfide. Energy savings on the order of 500,000 BTU per ton of kraft pulp produced are estimated, based on the energy used by the mill. Operating costs are estimated to be currently similar to conventional processing. However, price increases of fossil fuels and increased co-generation of electricity in the mill will give the electrolytical process significant cost advantages.

  6. Final Technical Report Steam Cycle Washer for Unbleached Pulp

    SciTech Connect (OSTI)

    Starkey, Yvonne; Salminen, Reijo; Karlsnes, Andy

    2008-09-22

    through the pulping phases. Most water used in the pulping process ends up as warm waste water in the mill’s effluent discharge, which subsequently pollutes receiving waterways and carries an enormous amount of energy with it. Wash water reduction in brown stock washing with the Steam Cycle Washers (SCW) will save energy, up to 1+ million BTUs per ton of pulp in the evaporators alone. Reduction of liquid volume through bleaching stages will save process heat energy in the amount of 2+ million BTUs per ton of pulp, and as much as 80 – 100 kWhrs of electrical power per ton of pulp due to reduced pumping costs. Currently, the technical barriers to water reduction in chemical pulping are basically as follows: • conventional pulp washers wash the pulp at 10 - 14% consistency, • conventional pulp washers use 12 – 16 tons of wash water per ton of pulp, and • they leave 30 – 70 lbs of soda (Na2SO4) per ton of pulp as soda loss into the washed pulp. The amount of wash water in excess of the amount of process liquid in the pulp is called Dilution Factor (DF), even though it is not a factor in the mathematical sense but an addition. Modern pulp washing lines can wash efficiently with a DF of 3 but most pulp mills in the United States are washing with a DF of 5-7. Therefore, at 10% washing consistency 14-16 tons of wash water is required and 14% consistency requires 11-13 tons of wash water.

  7. Sulfur dioxide and nitrogen oxides emissions from U.S. pulp and paper mills, 1980-2005

    SciTech Connect (OSTI)

    John E. Pinkerton

    2007-08-15

    Estimates of total SO{sub 2} and NOx emissions from U.S. pulp and paper mills were developed from industry-wide surveys conducted at 5-yr intervals from 1980 to 2005. The following conclusions were drawn from these estimates: (1) Total SO{sub 2} emissions from pulp and paper mills were 340,000 t in 2005. Since 1980, SO{sub 2} emissions have decreased steadily. The decline over the 25-yr period was over 60%. Paper production increased by 50% over the same period. (2) Boilers burning coal and oil are the primary source of SO{sub 2} emissions, with minor contributions from black liquor combustion in kraft recovery furnaces and the burning of noncondensable gases in boilers at kraft pulp mills. Factors contributing to the decline in boiler SO{sub 2} emissions include large reductions in residual oil use, recent decreases in coal use, declines in the average sulfur content of residual oil and coal being burned, and increasing use of flue gas desulfurization systems.(3) NOx emissions from pulp and paper mills were 230,000 t in 2005. NOx emissions were fairly constant through 1995, but then declined by 12% in 2000 and an additional 17% between 2000 and 2005. (4) In 2005, boilers accounted for two-thirds of the NOx emissions, and kraft mill sources approximately 30%. Boiler NOx emissions exhibited very little change through 1995, but decreased by one third in the next 10 yr. The lower emissions resulted from declines in fossil fuel use, a reduction in the EPA emission factors for natural gas combustion in boilers without NOx controls, and more widespread use of combustion modifications and add-on NOx control technologies, particularly on coal-fired boilers subject to EPA's NOx SIP call. Total NOx emissions from kraft mill sources changed little over the 25-yr period. 7 refs., 4 figs., 3 tabs.

  8. Mill Integration-Pulping, Stream Reforming and Direct Causticization for Black Liquor Recovery

    SciTech Connect (OSTI)

    Adriaan van Heiningen

    2007-06-30

    MTCI/StoneChem developed a steam reforming, fluidized bed gasification technology for biomass. DOE supported the demonstration of this technology for gasification of spent wood pulping liquor (or 'black liquor') at Georgia-Pacific's Big Island, Virginia mill. The present pre-commercial R&D project addressed the opportunities as well as identified negative aspects when the MTCI/StoneChem gasification technology is integrated in a pulp mill production facility. The opportunities arise because black liquor gasification produces sulfur (as H{sub 2}S) and sodium (as Na{sub 2}CO{sub 3}) in separate streams which may be used beneficially for improved pulp yield and properties. The negative aspect of kraft black liquor gasification is that the amount of Na{sub 2}CO{sub 3} which must be converted to NaOH (the so called causticizing requirement) is increased. This arises because sulfur is released as Na{sub 2}S during conventional kraft black liquor recovery, while during gasification the sodium associated Na{sub 2}S is partly or fully converted to Na{sub 2}CO{sub 3}. The causticizing requirement can be eliminated by including a TiO{sub 2} based cyclic process called direct causticization. In this process black liquor is gasified in the presence of (low sodium content) titanates which convert Na{sub 2}CO{sub 3} to (high sodium content) titanates. NaOH is formed when contacting the latter titanates with water, thereby eliminating the causticizing requirement entirely. The leached and low sodium titanates are returned to the gasification process. The project team comprised the University of Maine (UM), North Carolina State University (NCSU) and MTCI/ThermoChem. NCSU and MTCI are subcontractors to UM. The principal organization for the contract is UM. NCSU investigated the techno-economics of using advanced pulping techniques which fully utilize the unique cooking liquors produced by steam reforming of black liquor (Task 1). UM studied the kinetics and agglomeration problems of

  9. Experimental determination of the residual stresses in a Kraft recovery boiler tube

    SciTech Connect (OSTI)

    Wang, Xun-Li; Payzant, E.A.; Taljat, B.

    1997-07-01

    Neutron diffraction was used to determine the residual stresses in a spiral weld overlay tube used in Kraft recovery boilers by the pulp and paper industry. The specimen was a 2.5 inches OD carbon steel tube covered with a layer of Inconel 625 weld overlay. Residual strains in the carbon steel and weld overlay layers were determined using the ferritic (211) and austenitic (311) reflections, respectively. Residual stresses in each material were derived from the measured strains using Hooke`s law and appropriate elastic constants. Tensile stress regions were found not only in the weld metal but also in the heat affected zone in the carbon steel. The maximum tensile stress was located in the weld overlay layer and was found to be 360 MPa, or about 75% of the yield strength of the weld metal. The experimental data were compared with a finite element analysis based on an uncoupled thermal-mechanical formulation. Overall, the modeling results were in satisfactory agreement with the experimental data, although the hoop strain (stress) appears to have been overestimated by the finite element model. Additional neutron diffraction measurements on an annealed tube confirmed that these welding residual stresses were eliminated after annealing at 900{degrees}C for 20 minutes. 18 refs., 7 figs.

  10. HIGHLY ENERGY EFFICIENT D-GLU (DIRECTED-GREEN LIQ-UOR UTILIZATION) PULPING

    SciTech Connect (OSTI)

    Lucia, Lucian A

    2013-04-19

    Purpose: The purpose of the project was to retrofit the front end (pulp house) of a commercial kraft pulping mill to accommodate a mill green liquor (GL) impregna-tion/soak/exposure and accrue downstream physical and chemical benefits while prin-cipally reducing the energy footprint of the mill. A major player in the mill contrib-uting to excessive energy costs is the lime kiln. The project was intended to offload the energy (oil or natural gas) demands of the kiln by by-passing the causticization/slaking site in the recovery area and directly using green liquor as a pulping medium for wood. Scope: The project was run in two distinct, yet mutually compatible, phases: Phase 1 was the pre-commercial or laboratory phase in which NC State University and the Insti-tute of Paper Science and Technology (at the Georgia Institute of Technology) ran the pulping and associated experiments, while Phase 2 was the mill scale trial. The first tri-al was run at the now defunct Evergreen Pulp Mill in Samoa, CA and lead to a partial retrofit of the mill that was not completed because it went bankrupt and the work was no longer the low-hanging fruit on the tree for the new management. The second trial was run at the MeadWestvaco Pulp Mill in Evedale, TX which for all intents and pur-poses was a success. They were able to fully retrofit the mill, ran the trial, studied the pulp properties, and gave us conclusions.

  11. Electrochemical mercerization, souring, and bleaching of textiles

    DOE Patents [OSTI]

    Cooper, J.F.

    1995-10-10

    Economical, pollution-free treatment of textiles occurs in a low voltage electrochemical cell that mercerizes (or scours), sours, and optionally bleaches without effluents and without the purchase of bulk caustic, neutralizing acids, or bleaches. The cell produces base in the cathodic chamber for mercerization and an equivalent amount of acid in the anodic chamber for neutralizing the fabric. Gas diffusion electrodes are used for one or both electrodes and may simultaneously generate hydrogen peroxide for bleaching. The preferred configuration is a stack of bipolar electrodes, in which one or both of the anode and cathode are gas diffusion electrodes, and where no hydrogen gas is evolved at the cathode. 5 figs.

  12. Electrochemical mercerization, souring, and bleaching of textiles

    DOE Patents [OSTI]

    Cooper, John F.

    1995-01-01

    Economical, pollution-free treatment of textiles occurs in a low voltage electrochemical cell that mercerizes (or scours), sours, and optionally bleaches without effluents and without the purchase of bulk caustic, neutralizing acids, or bleaches. The cell produces base in the cathodic chamber for mercerization and an equivalent amount of acid in the anodic chamber for neutralizing the fabric. Gas diffusion electrodes are used for one or both electrodes and may simultaneously generate hydrogen peroxide for bleaching. The preferred configuration is a stack of bipolar electrodes, in which one or both of the anode and cathode are gas diffusion electrodes, and where no hydrogen gas is evolved at the cathode.

  13. Physical properties of kraft black liquor. Final report. Phase I

    SciTech Connect (OSTI)

    Fricke, A.L.

    1983-12-01

    Methods were selected, equipment installed, and procedures developed for determining rheological properties; for determining thermal properties (stability, density, thermal expansion, and heat capacity); for purification and characterization of lignin (glass transition, stability, weight average molecular weight, and number average molecular weight); and for performing chemical analyses (negative inorganic ions, positive inorganic ions, acid organic salts, lignin, and total solids). A strategy for pulping to supply test liquors was developed, and a statistically designed pulping experiment was specified for a Southern softwood species. Arrangements were made for performing initial pulping work in an industrial pilot plant, and a preliminary set of pulping experiments were conducted. Liquors from the preliminary pulping experiments were used to test procedures and to determine reproducibility of the experiment. Literature was also surveyed and preliminary selection of designs for a pilot digester, and for equipment to determine surface tension were made.

  14. Selective enrichment of a methanol-utilizing consortium using pulp & paper mill waste streams

    SciTech Connect (OSTI)

    Gregory R. Mockos; William A. Smith; Frank J. Loge; David N. Thompson

    2007-04-01

    Efficient utilization of carbon inputs is critical to the economic viability of the current forest products sector. Input carbon losses occur in various locations within a pulp mill, including losses as volatile organics and wastewater . Opportunities exist to capture this carbon in the form of value-added products such as biodegradable polymers. Waste activated sludge from a pulp mill wastewater facility was enriched for 80 days for a methanol-utilizing consortium with the goal of using this consortium to produce biopolymers from methanol-rich pulp mill waste streams. Five enrichment conditions were utilized: three high-methanol streams from the kraft mill foul condensate system, one methanol-amended stream from the mill wastewater plant, and one methanol-only enrichment. Enrichment reactors were operated aerobically in sequencing batch mode at neutral pH and 25°C with a hydraulic residence time and a solids retention time of four days. Non-enriched waste activated sludge did not consume methanol or reduce chemical oxygen demand. With enrichment, however, the chemical oxygen demand reduction over 24 hour feed/decant cycles ranged from 79 to 89 %, and methanol concentrations dropped below method detection limits. Neither the non-enriched waste activated sludge nor any of the enrichment cultures accumulated polyhydroxyalkanoates (PHAs) under conditions of nitrogen sufficiency. Similarly, the non-enriched waste activated sludge did not accumulate PHAs under nitrogen limited conditions. By contrast, enriched cultures accumulated PHAs to nearly 14% on a dry weight basis under nitrogen limited conditions. This indicates that selectively-enriched pulp mill waste activated sludge can serve as an inoculum for PHA production from methanol-rich pulp mill effluents.

  15. Smart Vapor Barrier: CertainTeed Dryright-vs-Kraft-Faced Insulation

    SciTech Connect (OSTI)

    2009-09-08

    This fact sheet CertainTeed compares the hygrothermal performances of DryRight™ fiberglass batts and kraft-faced fiberglass batts in a south facing wall assembly with a moisture storage cladding material.

  16. Pulping wastewater treatment: Aeration processes and equipment. (Latest citations from the Paper and Board, Printing, and Packaging Industries Research Associations database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-06-01

    The bibliography contains citations concerning plant operations and methods, pilot plant and laboratory tests and results of pulping mill wastewater treatment by aeration. Composition of effluent components including condensates, bleaching effluents, and spent liquor are discussed. Foreign and domestic plant efficiency, performance reports, and cost data are considered. Aerator design, lagoon treatment system upgrading considerations, and environmental aspects are included. (Contains a minimum of 88 citations and includes a subject term index and title list.)

  17. Improved Wood Properties Through Genetic Manipulation

    SciTech Connect (OSTI)

    2006-10-01

    This factsheet describes a research project to replacing the more chemically resistant guaiacyl (G) lignin with the less resistant hardwood guaiacyl (G)-syringyl (S) lignin genes. Achieving this genetic change would reduce the energy, chemical, and bleaching required in Kraft pulp production of softwoods.

  18. Fundamental Investigations of C1O2 Delignification - Final Report - 07/10/1996 - 07/09/1999

    SciTech Connect (OSTI)

    Ragauskas, Arthur J.; McDonough, T. J.

    2001-05-18

    The overall objective of this project was to develop a fundamental understanding of the mechanisms of chlorine dioxide delignification of low kappa kraft pulps and identify new methods of improving the efficiency and effectiveness of this bleaching agent. The approach adopted was to investigate the fundamental structural components of lignin that contribute to delignification reactions with chlorine dioxide. These results were then used to examine new bleaching technologies that will permit enhanced delignification while simultaneously reducing the generation of chlorinated organic compounds.

  19. Thermal stability of acidic sulfates in kraft recovery boilers

    SciTech Connect (OSTI)

    Tran, H. ); Poon, W.; Barham, D. . Dept. of Chemical Engineering and Applied Chemistry)

    1994-05-01

    Acidic sulfates, such as NaHSO[sub 4] and Na[sub 2]S[sub 2]O[sub 7], are suspected in sticky deposit formation and tube corrosion in the generating bank and economizer regions of kraft recovery boilers. Their stability was examined in air, moist conditions, and in the presence of Na[sub 2]CO[sub 3] at various temperatures. The results showed that, in air, NaHSO[sub 4] melts and decomposes to solid Na[sub 2]S[sub 2]O[sub 7] and water vapor at about 180 C. Na[sub 2]S[sub 2]O[sub 7] is relatively stable up to its melting point of 380 C. Molten Na[sub 2]S[sub 2]O[sub 7] partially decomposes to solid Na[sub 2]SO[sub 4], which reacts with the remaining Na[sub 2]S[sub 2]O[sub 7] to form a newly identified compound, 3Na[sub 2]S[sub 2]O[sub 7][center dot]2Na[sub 2]SO[sub 4]; this compound melts at 570 C. Solid Na[sub 2]S[sub 2]O[sub 7] and its complex compounds react rapidly with H[sub 2]O vapor at 300 C to re-form liquid NaHSO[sub 4], which can be corrosive for the generating bank tubes during boiler operation. These acidic sulfates can coexist with Na[sub 2]CO[sub 3] below their respective melting points. They are hygroscopic, absorbing water from moist air to form sulfuric acid, which may cause tube wastage during boiler outages.

  20. ITP Forest Products: Report for AIChE Pulp and Paper Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Steam stripping of foul condensates is common to remove methanol for the pulp mill ... 16CX8700 76 Pulp distribution, without Imports -- Pulp Manufactured AF&PA 2002 ...

  1. Pulp and paper program fact sheets

    SciTech Connect (OSTI)

    1995-07-01

    Summaries are presented of Argonne technology transfer research projects in: sustainable forest management, environmental performance, energy performance, improved capital effectiveness, recycling, and sensors and controls. Applications in paper/pulp industry, other industries, etc. are covered.

  2. Pulp and Paper Mills: Profiting from Efficient Motor System Use |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Pulp and Paper Mills: Profiting from Efficient Motor System Use Pulp and Paper Mills: Profiting from Efficient Motor System Use This 2-page fact sheet describes The Paper and Allied Products Industry spending to operate electric motor systems and opportunities to reduce these costs. Pulp and Paper Mills: Profiting from Efficient Motor System Use (January 1999) (70.34 KB) More Documents & Publications Bandwidth Study U.S. Pulp and Paper Manufacturing United States

  3. Method for rapidly determining a pulp kappa number using spectrophotometry

    DOE Patents [OSTI]

    Chai, Xin-Sheng; Zhu, Jun Yong

    2002-01-01

    A system and method for rapidly determining the pulp kappa number through direct measurement of the potassium permanganate concentration in a pulp-permanganate solution using spectrophotometry. Specifically, the present invention uses strong acidification to carry out the pulp-permanganate oxidation reaction in the pulp-permanganate solution to prevent the precipitation of manganese dioxide (MnO.sub.2). Consequently, spectral interference from the precipitated MnO.sub.2 is eliminated and the oxidation reaction becomes dominant. The spectral intensity of the oxidation reaction is then analyzed to determine the pulp kappa number.

  4. Southern Pine Based on Biorefinery Center

    SciTech Connect (OSTI)

    Ragauskas, Arthur J; Singh, Preet

    2014-01-10

    This program seeks to develop an integrated southern pine wood to biofuels/biomaterials processing facility on the Recipient’s campus, that will test advanced integrated wood processing technologies at the laboratory scale, including: • The generation of the bioethanol from pines residues and hemicelluloses extracted from pine woodchips; • The conversion of extracted woodchips to linerboard and bleach grade pulps; and • The efficient conversion of pine residues, bark and kraft cooking liquor into a useful pyrolysis oil.

  5. Steam System Opportunity Assessment for the Pulp and Paper, Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing, and Petroleum Refining Industries | Department of Energy Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries This report assesses steam generation and use in the pulp and paper, chemical manufacturing, and the petroleum refining industries. The report also estimates the energy savings potential available from

  6. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries This ...

  7. Alabama Pine Pulp Biomass Facility | Open Energy Information

    Open Energy Info (EERE)

    2006 Database Retrieved from "http:en.openei.orgwindex.php?titleAlabamaPinePulpBiomassFacility&oldid397129" Feedback Contact needs updating Image needs updating...

  8. Bandwidth Study U.S. Pulp and Paper Manufacturing | Department...

    Broader source: Energy.gov (indexed) [DOE]

    This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. pulp and paper manufacturing. The study relies on multiple sources to estimate ...

  9. High Selectivity Oxygen Delignification

    SciTech Connect (OSTI)

    Arthur J. Ragauskas Lucian A. Lucia Hasan Jameel

    2005-09-30

    yield and 4 cP in viscosity in comparison to high AA pulp for the oxygen delignification. This difference is also seen for high-kappa SW kraft pulps with an average improvement of {approx}3% in yield and 3 cP in viscosity for low AA high kappa number 50 pulp. Low AA hardwood kappa number 20 pulp had an average improvement of {approx}4% in yield and 6-12 cP in viscosity as compared to high AA pulp. Lower kraft cooking temperature (160 vs. 170 C) in combination with the medium AA provides a practical approach for integrating high kappa pulping of hardwoods (i.e., low rejects) with an advanced extended oxygen delignification stage. ECF pulp bleaching of low and high kappa kraft SW and HW pulps exhibit comparable optical and physical strength properties when bleached D(EPO)D.

  10. Coral reef bleaching and sea surface temperature anomalies: 1991-1996 global patterns

    SciTech Connect (OSTI)

    Goreau, T.J.; Hayes, R.L.; Strong, A.

    1997-12-31

    Global spatio-temporal patterns of mass coral reef bleaching during the first half of the 1990s continued to show the strong temperature correlations which first became established in the 1980s. Satellite sea surface temperature data and field observations were used to track thermal bleaching events in real time. Most bleaching events followed warm season sea surface temperature anomalies of around +1 degree celsius above historical means. Global bleaching patterns appear to have been strongly affected by worldwide cooling which followed eruption of Mount Pinatubo in June 1991. High water temperatures and mass coral reef bleaching took place in the Caribbean, Indian Ocean, and South Pacific in 1991, but there were few thermal anomalies or bleaching events in 1992 and 1993, years which were markedly cooler worldwide. Following the settling of Mount Pinatubo aerosols and resumption of global warming trends, extensive ocean thermal hot spots and bleaching events resumed in the South Pacific, South Atlantic, and Indian Oceans in 1994. Bleaching again took place in hot spots in the Indian Ocean and Caribbean in 1995, and in the South Atlantic, Caribbean, South Pacific, North Pacific, and Persian Gulf in 1996. Coral reefs worldwide are now very close to their upper temperature tolerance limits. This sensitivity, and the fact that the warmest ecosystems have no source of immigrant species pre-adapted to warmer conditions, may make coral reef ecosystems the first to be severely impacted if global temperatures and sea levels remain at current values or increase further.

  11. Use of Electrochemical Noise to Assess Corrosion in Kraft Continuous Digesters

    SciTech Connect (OSTI)

    Pawel, S.J.

    2004-11-29

    Electrochemical noise (EN) probes were deployed in two continuous kraft digesters at a variety of locations representative of corrosion throughout the vessels. Current and potential noise, the temperature at each probe location, and the value of up to 60 process parameters (flow rates, liquor chemistry, etc.) were monitored continuously during each experiment. The results indicate that changes in furnish composition and process upsets were invariably associated with concurrent substantial changes in EN activity throughout the vessels. Post-test evaluation of the mild steel electrode materials in both vessels confirmed general corrosion of a magnitude consistent with historical trends in the respective vessels as well as values qualitatively (and semi-quantitatively) related to EN current sums for each electrode pair. Stainless steel electrodes representing 309LSi and 312 overlay repairs exhibited zero wastage corrosion--as did the actual overlays--but the EN data indicated periodic redox activity on the stainless steel that varied with time and position within the vessel. Little or no correlation between EN probe activity and other operational variables was observed in either vessel. Additional details for each digester experiment are summarized.

  12. Method and apparatus for assaying wood pulp fibers (Patent) ...

    Office of Scientific and Technical Information (OSTI)

    A paper copy of this document is also available for sale to the public from the National Technical Information Service, Springfield, VA at www.ntis.gov. Paper pulp is added to a ...

  13. SYSTEM FOR DETECTION AND CONTROL OF DEPOSITION IN KRAFT CHEMICAL RECOVERY BOILERS AND MONITORING GLASS FURNACES

    SciTech Connect (OSTI)

    Dr. Peter Ariessohn

    2003-04-15

    Combustion Specialists, Inc. has just completed a project designed to develop the capability to monitor and control the formation of deposits on the outside of boiler tubes inside an operating kraft recovery furnace. This project, which was carried out in the period from April 1, 2001 to January 31, 2003, was funded by the Department of Energy's Inventions and Innovations program. The primary objectives of the project included the development and demonstration of the ability to produce clear images of deposits throughout the convective sections of operating recovery boilers using newly developed infrared imaging technology, to demonstrate the automated detection and quantification of these deposits using custom designed image processing software developed as part of the project, and to demonstrate the feasibility of all technical elements required for a commercial ''smart'' sootblowing control system based on direct feedback from automated imaging of deposits in real-time. All of the individual tasks have been completed and all objectives have been substantially achieved. Imaging of deposits throughout the convective sections of several recovery boilers has been demonstrated, a design for a combined sootblower/deposit inspection probe has been developed and a detailed heat transfer analysis carried out to demonstrate the feasibility of this design, an improved infrared imager which can be sufficiently miniaturized for this application has been identified, automated deposit detection software has been developed and demonstrated, a detailed design for all the necessary communications and control interfaces has been developed, and a test has been carried out in a glass furnace to demonstrate the applicability of the infrared imaging sensor in that environment. The project was completed on time and within the initial budget. A commercial partner has been identified and further federal funding will be sought to support a project to develop a commercial prototype

  14. Correlation of Process Data and Electrochemical Noise to Assess Kraft Digester Corrosion: Spring Grove Experiment

    SciTech Connect (OSTI)

    Pawel, SJ

    2003-06-18

    Electrochemical noise (ECN) probes were deployed in a carbon steel continuous kraft digester at four locations and at one location in the bottom cone of the associated flash tank. The probes consisted of carbon steel electrodes, representing the vessel construction material, and 309LSi stainless steel overlay electrodes, representing the weld overlay repair in a portion of the vessel. Current and potential noise, the temperature at each probe location, and the value of about 32 process parameters (flow rates, liquor chemistry, etc.) were monitored continuously for a period of almost one year. Historical vessel inspection data and post-test evaluation of the probe components were used to assess/compare ECN corrosion activity with physical changes in wall thickness and corrosion patterns on the digester shell. In addition, attempts were made to correlate ECN activity from each electrode type with process parameters. The results indicate the high general corrosion rates of steel observed just below the extraction screens--on the order of 35 mils/y for the past few years--accelerated further during the period of probe deployment. The maximum wastage of steel (normalized to one full year exposure) was about 85 mils/y at the ring 6N probe just below the extraction screens. Consistent with recent historical observations, the steel corrosion rate at the ring 6S probe--at the same elevation but directly across the digester from ring 6N--was significantly lower at about 50 mils/y. Just prior to probe deployment, the digester shell below the extraction screens was overlaid with 309LSi stainless steel, which was observed to be essentially immune to corrosion at this location. While the ECN probes detected differences in electrochemical behavior between steel probes and between 309LSi probes at rings 6N and 6S, there was only poor quantitative correlation of current sums with actual corrosion rates at these locations. A significant contribution of redox reactions on both steel

  15. ITP Forest Products: Report for AIChE Pulp and Paper Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Report for AIChE Pulp and Paper Industry Energy Bandwidth Study Report ITP Forest Products: Report for AIChE Pulp and Paper Industry Energy Bandwidth Study Report PDF icon ...

  16. Wood Pulp Digetster Wall Corrosion Investigation

    SciTech Connect (OSTI)

    Giles, GE

    2003-09-18

    The modeling of the flow in a wood pulp digester is but one component of the investigation of the corrosion of digesters. This report describes the development of a Near-Wall-Model (NWM) that is intended to couple with a CFD model that determines the flow, heat, and chemical species transport and reaction within the bulk flow of a digester. Lubrication theory approximations were chosen from which to develop a model that could determine the flow conditions within a thin layer near the vessel wall using information from the interior conditions provided by a CFD calculation of the complete digester. The other conditions will be determined by coupled solutions of the wood chip, heat, and chemical species transport and chemical reactions. The NWM was to couple with a digester performance code in an iterative fashion to provide more detailed information about the conditions within the NW region. Process Simulations, Ltd (PSL) is developing the digester performance code. This more detailed (and perhaps more accurate) information from the NWM was to provide an estimate of the conditions that could aggravate the corrosion at the wall. It is intended that this combined tool (NWM-PSL) could be used to understand conditions at/near the wall in order to develop methods to reduce the corrosion. However, development and testing of the NWM flow model took longer than anticipated and the other developments (energy and species transport, chemical reactions and linking with the PSL code) were not completed. The development and testing of the NWM are described in this report. In addition, the investigation of the potential effects of a clear layer (layer reduced in concentration of wood chips) near the wall is reported in Appendix D. The existence of a clear layer was found to enhance the flow near the wall.

  17. Bandwidth Study U.S. Pulp and Paper Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bandwidth Study U.S. Pulp and Paper Manufacturing Bandwidth Study U.S. Pulp and Paper Manufacturing Pulp-Paper.jpg Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. pulp and paper manufacturing. The study relies on multiple sources to estimate the energy used in six individual

  18. RSE Pulp & Chemical, LLC (Subsidiary of Red Shield Environmental, LLC) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy RSE Pulp & Chemical, LLC (Subsidiary of Red Shield Environmental, LLC) RSE Pulp & Chemical, LLC (Subsidiary of Red Shield Environmental, LLC) A fact sheet detailling a proposal of a biorefinery facility in an existing pulp mill to demonstrate the production of cellulosic ethanol from lignocellulosic (wood) extract. RSE Pulp & Chemical, LLC (Subsidiary of Red Shield Environmental, LLC) (19.31 KB) More Documents & Publications Pacific Ethanol, Inc EA-1888:

  19. ITP Forest Products: Energy and Environmental Profile of the U.S. Pulp and Paper Industry

    Office of Energy Efficiency and Renewable Energy (EERE)

    The United States is the world's leading producer, consumer, and exporter of pulp, paper, and paperboard products.

  20. Investigation of Pressurized Entrained-Flow Kraft Black Liquor Gasification in an Industrially Relevant Environment

    SciTech Connect (OSTI)

    Kevin Whitty

    2008-06-30

    The University of Utah's project 'Investigation of Pressurized Entrained-Flow Kraft Black Liquor Gasification in an Industrially Relevant Environment' (U.S. DOE Cooperative Agreement DE-FC26-04NT42261) was a response to U.S. DOE/NETL solicitation DE-PS36-04GO94002, 'Biomass Research and Development Initiative' Topical Area 4-Kraft Black Liquor Gasification. The project began September 30, 2004. The objective of the project was to improve the understanding of black liquor conversion in high pressure, high temperature reactors that gasify liquor through partial oxidation with either air or oxygen. The physical and chemical characteristics of both the gas and condensed phase were to be studied over the entire range of liquor conversion, and the rates and mechanisms of processes responsible for converting the liquor to its final smelt and syngas products were to be investigated. This would be accomplished by combining fundamental, lab-scale experiments with measurements taken using a new semi-pilot scale pressurized entrained-flow gasifier. As a result of insufficient availability of funds and changes in priority within the Office of Biomass Programs of the U.S. Department of Energy, the research program was terminated in its second year. In total, only half of the budgeted funding was made available for the program, and most of this was used during the first year for construction of the experimental systems to be used in the program. This had a severe impact on the program. As a consequence, most of the planned research was unable to be performed. Only studies that relied on computational modeling or existing experimental facilities started early enough to deliver useful results by the time to program was terminated Over the course of the program, small scale (approx. 1 ton/day) entrained-flow gasifier was designed and installed at the University of Utah's off-campus Industrial Combustion and Gasification Research Facility. The system is designed to operate at

  1. Biological pretreatment for thermomechanical (TMP) and chemithermomechanical (CTMP) pulping processes

    SciTech Connect (OSTI)

    Myers, G.C.; Akhtar, M.; Lentz, M.

    1996-10-01

    Treatment of wood chips with lignin-degrading fungi prior to preparing a refiner mechanical pulp (RMP) has substantially reduced energy consumption and increased paper strength properties. This study reports on thermomechanical (TMP) and chemithermo-mechanical pulping (CTMP) of fungus treated wood chips. Loblolly pine chips were innoculated with Ceriporiopsis subvermispora, strain L14807 SS-3, and incubated two weeks in a chip silo. A pressurized 305 mm diameter disk refiner was used to prepare TMP and CTMP`s from fungal treated and non-treated wood chips. Two procedures were used to prepare the CTMP`s, injecting a sodium hydroxide and hydrogen peroxide solution into the pressurized refiner, and impregnating the wood chips with a sodium sulfite solution. Energy consumption during pulp preparation and handsheet strength and optical properties will be presented and discussed.

  2. Experimental investigations of beet pulp drying in superheated steam under pressure

    SciTech Connect (OSTI)

    Urbaniec, K.; Malczewski, J. [Warsaw Univ. of Technology, Plock (Poland). Dept. of Process Equipment

    1997-10-01

    Beet pulp drying in superheated steam under pressure makes it possible to save energy in sugar factories. A new concept of a two-stage convective steam drier is presented. To obtain kinetic data on beet pulp drying, an experimental setup was built. Beet pulp samples were dried at steam pressure up to 4 bar and temperature up to 220 C.

  3. Method of treating contaminated HEPA filter media in pulp process

    DOE Patents [OSTI]

    Hu, Jian S.; Argyle, Mark D.; Demmer, Ricky L.; Mondok, Emilio P.

    2003-07-29

    A method for reducing contamination of HEPA filters with radioactive and/or hazardous materials is described. The method includes pre-processing of the filter for removing loose particles. Next, the filter medium is removed from the housing, and the housing is decontaminated. Finally, the filter medium is processed as pulp for removing contaminated particles by physical and/or chemical methods, including gravity, flotation, and dissolution of the particles. The decontaminated filter medium is then disposed of as non-RCRA waste; the particles are collected, stabilized, and disposed of according to well known methods of handling such materials; and the liquid medium in which the pulp was processed is recycled.

  4. Integrated Forest Products Refinery (IFPR)

    SciTech Connect (OSTI)

    van Heiningen, Adriaan R. P.

    2010-05-29

    about 1% (on pulp). By using the wet-end retention aid guar gum during the adsorption process at a charge of 0.5% on pulp the yield gain may be increased to about 5%. Unfortunately, most of this yield increase is lost during subsequent alkaline treatments in the pulp bleach plant. It was found that by performing the adsorption at alkaline conditions the adsorption loss during alkaline treatment in the bleach plant is mostly avoided. Thus a permanent adsorption yield of about 3 and 1.5% (on pulp) was obtained with addition of guar gum at a charge of 0.5 and 0.1% respectively during adsorption of GL hardwood extract on pre-extracted kraft pulp at optimal conditions of pH 11.5, 90 C for 60 minutes at 5% consistency. The beatability of the adsorbed kraft pulps was improved. Also, significant physical strength improvements were achieved. Further study is needed to determine whether the improvements in pulp yield and paper properties make this an economic IFPR concept. Application of the wood solids of a hot water extract of Acer rubrum wood strands as a substitute for polystyrene used for production of SMC maintained the water adsorption properties of the final product. Further work on the physical properties of the hemicellulose containing SMCs need to be completed to determine the potential of wood extracts for the production of partially renewable SMCs. The discovery of the “near-neutral” green liquor extraction process for hardwood was formed the basis for a commercial Integrated Biorefinery that will extract hemicelluloses from wood chips to make biofuels and other specialty chemicals. The pulp production process will be maintained as is proposed in the present researched IFBR concept. This Integrated Biorefinery will be constructed by Red Shield Acquisition LLC (RSA) at the Old Town kraft pulp mill in Maine. RSA in collaboration with the University of Maine will develop and commercialize the hemicellulose extraction process, the conversion of the hemicellulose

  5. Carbon Emissions Reduction Potential in the US Chemicals and Pulp and Paper

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industries by Applying CHP Technologies, June 1999 | Department of Energy Carbon Emissions Reduction Potential in the US Chemicals and Pulp and Paper Industries by Applying CHP Technologies, June 1999 Carbon Emissions Reduction Potential in the US Chemicals and Pulp and Paper Industries by Applying CHP Technologies, June 1999 The purpose of this 1999 paper is to estimate the remaining CHP potential in the chemicals and pulp/paper industries by capacity size, and estimate energy savings and

  6. ITP Forest Products: Report for AIChE Pulp and Paper Industry Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bandwidth Study Report | Department of Energy Report for AIChE Pulp and Paper Industry Energy Bandwidth Study Report ITP Forest Products: Report for AIChE Pulp and Paper Industry Energy Bandwidth Study Report doe_bandwidth.pdf (1.41 MB) More Documents & Publications Bandwidth Study U.S. Pulp and Paper Manufacturing AMO PEER REVIEW, MAY 28-29, 2015 Low Cost Carbon Fiber from Renewable Resources

  7. Optical limiting and bleaching effects in a suspension of onion-like carbon

    SciTech Connect (OSTI)

    Mikheev, Gen M; Bulatov, D L; Mogileva, T N; Kuznetsov, V L; Moseenkov, S I; Ishchenko, A V

    2009-04-30

    We have studied the effect of nanosecond laser pulses ({lambda} = 1064 nm) on the optical properties of onion-like carbon (OLC) prepared by high-temperature vacuum annealing of detonation nanodiamond and dispersed in N,N-dimethylformamide (DMF). The results demonstrate that, under low-intensity irradiation, the OLC suspension displays optical limiting behaviour. Increasing the incident intensity leads to bleaching of the suspension in the visible and near-IR spectral regions. (nanostructures)

  8. Energy and Environmental Profile of the U.S. Pulp and Paper Industry

    SciTech Connect (OSTI)

    Miller, Melanie; Justiniano, Mauricio; McQueen, Shawna

    2005-12-01

    This detailed report benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the United States pulp and paper industry.

  9. Testing geopressured geothermal reservoirs in existing wells: Pauline Kraft Well No. 1, Nueces County, Texas. Final report

    SciTech Connect (OSTI)

    Not Available

    1981-01-01

    The Pauline Kraft Well No. 1 was originally drilled to a depth of 13,001 feet and abandoned as a dry hole. The well was re-entered in an effort to obtain a source of GEO/sup 2/ energy for a proposed gasohol manufacturing plant. The well was tested through a 5-inch by 2-3/8 inch annulus. The geological section tested was the Frio-Anderson sand of Mid-Oligocene age. The interval tested was from 12,750 to 12,860 feet. A saltwater disposal well was drilled on the site and completed in a Micocene sand section. The disposal interval was perforated from 4710 to 4770 feet and from 4500 to 4542 feet. The test well failed to produce water at substantial rates. Initial production was 34 BWPD. A large acid stimulation treatment increased productivity to 132 BWPD, which was still far from an acceptable rate. During the acid treatment, a failure of the 5-inch production casing occurred. The poor production rates are attributed to a reservoir with very low permeability and possible formation damage. The casing failure is related to increased tensile strain resulting from cooling of the casing by acid and from the high surface injection pressure. The location of the casing failure is now known at this time, but it is not at the surface. Failure as a result of a defect in a crossover joint at 723 feet is suspected.

  10. Cogeneration handbook for the pulp and paper industry. [Contains glossary

    SciTech Connect (OSTI)

    Griffin, E.A.; Moore, N.L.; Fassbender, L.L.; Garrett-Price, B.A.; Fassbender, A.G.; Eakin, D.E.; Gorges, H.A.

    1984-03-01

    The decision of whether to cogenerate involves several considerations, including technical, economic, environmental, legal, and regulatory issues. Each of these issues is addressed separately in this handbook. In addition, a chapter is included on preparing a three-phase work statement, which is needed to guide the design of a cogeneration system. In addition, an annotated bibliography and a glossary of terminology are provided. Appendix A provides an energy-use profile of the pulp and paper industry. Appendices B and O provide specific information that will be called out in subsequent chapters.

  11. India's pulp and paper industry: Productivity and energy efficiency

    SciTech Connect (OSTI)

    Schumacher, Katja

    1999-07-01

    Historical estimates of productivity growth in India's pulp and paper sector vary from indicating an improvement to a decline in the sector's productivity. The variance may be traced to the time period of study, source of data for analysis, and type of indices and econometric specifications used for reporting productivity growth. The authors derive both statistical and econometric estimates of productivity growth for this sector. Their results show that productivity declined over the observed period from 1973-74 to 1993-94 by 1.1% p.a. Using a translog specification the econometric analysis reveals that technical progress in India's pulp and paper sector has been biased towards the use of energy and material, while it has been capital and labor saving. The decline in productivity was caused largely by the protection afforded by high tariffs on imported paper products and other policies, which allowed inefficient, small plants to enter the market and flourish. Will these trends continue into the future, particularly where energy use is concerned? The authors examine the current changes in structure and energy efficiency undergoing in the sector. Their analysis shows that with liberalization of the sector, and tighter environmental controls, the industry is moving towards higher efficiency and productivity. However, the analysis also shows that because these improvements are being hampered by significant financial and other barriers the industry might have a long way to go.

  12. Method for improving separation of carbohydrates from wood pulping and wood or biomass hydrolysis liquors

    DOE Patents [OSTI]

    Griffith, William Louis; Compere, Alicia Lucille; Leitten, Jr., Carl Frederick

    2010-04-20

    A method for separating carbohydrates from pulping liquors includes the steps of providing a wood pulping or wood or biomass hydrolysis pulping liquor having lignin therein, and mixing the liquor with an acid or a gas which forms an acid upon contact with water to initiate precipitation of carbohydrate to begin formation of a precipitate. During precipitation, at least one long chain carboxylated carbohydrate and at least one cationic polymer, such as a polyamine or polyimine are added, wherein the precipitate aggregates into larger precipitate structures. Carbohydrate gel precipitates are then selectively removed from the larger precipitate structures. The method process yields both a carbohydrate precipitate and a high purity lignin.

  13. System and method for conditioning a hardwood pulp liquid hydrolysate

    DOE Patents [OSTI]

    Waite, Darrell M; Arnold, Richard; St. Pierre, James; Pendse, Hemant P; Ceckler, William H

    2013-12-17

    A system and method for hardwood pulp liquid hydrolysate conditioning includes a first evaporator receives a hardwood mix extract and outputting a quantity of vapor and extract. A hydrolysis unit receives the extract, hyrolyzes and outputs to a lignin separation device, which separates and recovers a quantity of lignin. A neutralization device receives extract from the lignin separation device and a neutralizing agent, producing a mixture of solid precipitate and a fifth extract. The solid precipitate is removed from the fifth extract. A second evaporator removes a quantity of acid from the fifth extract in a vapor form. This vapor may be recycled to improve total acid recovery or discarded. A desalination device receives the diluted extract, separates out some of the acid and salt and outputs a desalinated solution.

  14. System and method for conditioning a hardwood pulp liquid hydrolysate

    SciTech Connect (OSTI)

    Waite, Darrell; Arnold, Richard; St. Pierre, James; Pendse, Hemant P.; Ceckler, William H.

    2015-06-30

    A system and method for hardwood pulp liquid hydrolysate conditioning includes a first evaporator receives a hardwood mix extract and outputting a quantity of vapor and extract. A hydrolysis unit receives the extract, hydrolyzes and outputs to a lignin separation device, which separates and recovers a quantity of lignin. A neutralization device receives extract from the lignin separation device and a neutralizing agent, producing a mixture of solid precipitate and a fifth extract. The solid precipitate is removed from the fifth extract. A second evaporator removes a quantity of acid from the fifth extract in a vapor form. This vapor may be recycled to improve total acid recovery or discarded. A desalination device receives the diluted extract, separates out some of the acid and salt and outputs a desalinated solution.

  15. Materials needs and opportunities in the pulp and paper industry

    SciTech Connect (OSTI)

    Angelini, P.

    1995-08-01

    The Department of Energy`s (DOE) Office of Industrial Technologies (OIT) supports research and development (R&D) in industry, the DOE national laboratories, and in universities to develop energy efficient, environmentally-acceptable industrial technologies. The Office of Industrial Technologies is working with seven energy-intensive industries to develop R&D roadmaps that will facilitate cooperative government-industry efforts to achieve energy-efficient, environmentally-acceptable, sustainable industries of the future. The forest products industry is one of the industries with which OIT is working to develop an R&D roadmap. The Advanced Industrial Materials (AIM) Program of the Office of Industrial Technologies sponsors long-term, directed research on materials that will enable industry to develop and utilize more energy-efficient, sustainable processes and technologies. The purpose of the study described in this report was to identify the material R&D needs and opportunities for the pulp and paper mill of the future.

  16. Sacrificial adsorbate for surfactants utilized in chemical floods of enhanced oil recovery operations

    DOE Patents [OSTI]

    Johnson, Jr., James S.; Westmoreland, Clyde G.

    1982-01-01

    The present invention is directed to a sacrificial or competitive adsorbate for surfactants contained in chemical flooding emulsions for enhanced oil recovery operations. The adsorbate to be utilized in the method of the present invention is a caustic effluent from the bleach stage or the weak black liquor from the digesters and pulp washers of the kraft pulping process. This effluent or weak black liquor is injected into an oil-bearing subterranean earth formation prior to or concurrent with the chemical flood emulsion and is adsorbed on the active mineral surfaces of the formation matrix so as to effectively reduce adsorption of surfactant in the chemical flood. Alternatively, the effluent or liquor can be injected into the subterranean earth formation subsequent to a chemical flood to displace the surfactant from the mineral surfaces for the recovery thereof.

  17. Sacrificial adsorbate for surfactants utilized in chemical floods of enhanced oil recovery operations

    DOE Patents [OSTI]

    Johnson, J.S. Jr.; Westmoreland, C.G.

    1980-08-20

    The present invention is directed to a sacrificial or competitive adsorbate for surfactants contained in chemical flooding emulsions for enhanced oil recovery operations. The adsorbate to be utilized in the method of the present invention is a caustic effluent from the bleach stage or the weak black liquor from the digesters and pulp washers of the kraft pulping process. This effluent or weak black liquor is injected into an oil-bearing subterranean earth formation prior to or concurrent with the chemical flood emulsion and is adsorbed on the active mineral surfaces of the formation matrix so as to effectively reduce adsorption of surfactant in the chemical flood. Alternatively, the effluent or liquor can be injected into the subterranean earth formation subsequent to a chemical flood to displace the surfactant from the mineral surfaces for the recovery thereof.

  18. Recycling of cleach plant filtrates by electrodialysis removal of inorganic non-process elements.

    SciTech Connect (OSTI)

    Tsai, S. P.; Pfromm, P.; Henry, M. P.; Fracaro, A. T.; Swanstrom, C. P.; Moon, P.; Energy Systems; Inst. of Paper Science and Tech.

    2000-11-01

    Water use in the pulp and paper industry is very significant, and the U.S. pulp and paper industries as well as other processing industries are actively pursuing water conservation and pollution prevention by in-process recycling of water. Bleach plant effluent is a large portion of the water discharged from a typical bleached kraft pulp mill. The recycling of bleach plant effluents to the kraft recovery cycle is widely regarded as an approach to low effluent bleached kraft pulp production. The focus of this work has been on developing an electrodialysis process for recycling the acidic bleach plant effluent of bleached Kraft pulp mills. Electrodialysis is uniquely suited as a selective kidney to remove non-process elements (NPEs) from bleach plant effluent before they reach the chemical recovery cycle. Using electrodialysis for selective NPE removal can prevent the problems caused by accumulation of inorganic NPEs in the pulping cycle and recovery boiler. In this work, acidic bleach plant filtrates from three mills using different bleaching sequences based on chlorine dioxide were characterized. The analyses showed no fundamental differences in the inorganic NPE composition or other characteristics among these filtrates. The majority of total dissolved solids in the effluents were found to be inorganic NPEs. Chloride and nitrate were present at significant levels in all effluent samples. Sodium was the predominant metal ion, while calcium and magnesium were also present at considerable levels. The feasibility of using electrodialysis to selectively remove inorganic NPEs from the acidic bleach effluent was successfully demonstrated in laboratory experiments with effluents from all these three mills. Although there were some variations in these effluents, chloride and potentially harmful cations, such as potassium, calcium, and magnesium, were removed efficiently from the bleach effluents into a small-volume, concentrated purge stream. This effective removal of

  19. Overview of the government/industry workshop on opportunities for new materials in pulp and paper processing

    SciTech Connect (OSTI)

    Young, J.K.; Fowler, R.A.

    1994-05-01

    This report presents a synopsis of the presentations made at the two-day workshop conducted in Portland, Oregon, on August 12 and 13, 1993, for the Advanced Industrial Concepts division (AICD) of the US Department of Energy (DOE) Office of Industrial Technologies (OIT) and DOE national laboratory representatives from the pulp and paper industry. The information from the presentations is supplemented by additional statistics, as appropriate. The workshop objectives were (1) to develop a strategy and framework for collaboration between the pulp and paper industries and DOE`s national laboratories, (2) to identify major challenges to pulp and paper industry modernization, and (3) to identify research objectives for DOE national laboratories to improve materials and process technology in pulp and paper mills. Prior to the workshop, participants had the opportunity to tour paper mills and gain familiarity with pulp and paper processing methods. During the workshop, research needs for materials and processing that were identified at earlier AICD workshops were reviewed. Major problems of the pulp and paper industry were addressed, and ways in which DOE national laboratories are interacting with other industries to foster innovation and solve problems were presented. As a result of this and other workshops, a Pulp Paper Mill of the future strategy is being developed to address challenges identified in these proceedings. Continued efforts are expected by AICD to match candidate materials and processes from DOE national laboratories with the technology needs of pulp and paper mills.

  20. Progressive structural changes of Avicel, bleached softwood, and bacterial cellulose during enzymatic hydrolysis

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Kafle, Kabindra; Shin, Heenae; Lee, Christopher M.; Park, Sunkyu; Kim, Seong H.

    2015-10-14

    A comprehensive picture of structural changes of cellulosic biomass during enzymatic hydrolysis is essential for a better understanding of enzymatic actions and development of more efficient enzymes. In this study, a suite of analytical techniques including sum frequency generation (SFG) spectroscopy, infrared (IR) spectroscopy, x-ray diffraction (XRD), and x-ray photoelectron spectroscopy (XPS) were employed for lignin-free model biomass samples—Avicel, bleached softwood, and bacterial cellulose—to find correlations between the decrease in hydrolysis rate over time and the structural or chemical changes of biomass during the hydrolysis reaction. The results showed that the decrease in hydrolysis rate over time appears to correlatemore » with the irreversible deposition of non-cellulosic species (either reaction side products or denatured enzymes, or both) on the cellulosic substrate surface. The crystallinity, degree of polymerization, and meso-scale packing of cellulose do not seem to positively correlate with the decrease in hydrolysis rate observed for all three substrates tested in this study. Moreover, it was also found that the cellulose Iα component of the bacterial cellulose is preferentially hydrolyzed by the enzyme than the cellulose Iβ component.« less

  1. Progressive structural changes of Avicel, bleached softwood, and bacterial cellulose during enzymatic hydrolysis

    SciTech Connect (OSTI)

    Kafle, Kabindra; Shin, Heenae; Lee, Christopher M.; Park, Sunkyu; Kim, Seong H.

    2015-10-14

    A comprehensive picture of structural changes of cellulosic biomass during enzymatic hydrolysis is essential for a better understanding of enzymatic actions and development of more efficient enzymes. In this study, a suite of analytical techniques including sum frequency generation (SFG) spectroscopy, infrared (IR) spectroscopy, x-ray diffraction (XRD), and x-ray photoelectron spectroscopy (XPS) were employed for lignin-free model biomass samples—Avicel, bleached softwood, and bacterial cellulose—to find correlations between the decrease in hydrolysis rate over time and the structural or chemical changes of biomass during the hydrolysis reaction. The results showed that the decrease in hydrolysis rate over time appears to correlate with the irreversible deposition of non-cellulosic species (either reaction side products or denatured enzymes, or both) on the cellulosic substrate surface. The crystallinity, degree of polymerization, and meso-scale packing of cellulose do not seem to positively correlate with the decrease in hydrolysis rate observed for all three substrates tested in this study. Moreover, it was also found that the cellulose Iα component of the bacterial cellulose is preferentially hydrolyzed by the enzyme than the cellulose Iβ component.

  2. ENERGY EFFICIENCY OPPORTUNITIES IN THE U.S. PULP AND PAPER INDUSTRY

    SciTech Connect (OSTI)

    Kramer, Klaas Jan; Masanet, Eric; Worrell, Ernst

    2009-01-01

    The U.S. pulp and paper industry consumes over $7 billion worth of purchased fuels and electricity per year. Energy efficiency improvement is an important way to reduce these costs and to increase predictable earnings, especially in times of high energy price volatility. There are a variety of opportunities available at individual plants in the U.S. pulp and paper industry to reduce energy consumption in a cost-effective manner. This paper provides a brief overview of the U.S. EPA ENERGY STAR(R) for Industry energy efficiency guidebook (a.k.a. the"Energy Guide") for pulp and paper manufacturers. The Energy Guide discusses a wide range of energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels. Also provided is a discussion of the trends, structure, and energy consumption characteristics of the U.S. pulp and paper industry along with a description of the major process technologies used within the industry. Many energy efficiency measure descriptions include expected savings in energy and energy-related costs, based on case study data from real-world applications in pulp and paper mills and related industries worldwide. The information in this Energy Guide is intended to help energy and plant managers in the U.S. pulp and paper industry reduce energy consumption in a cost-effective manner while maintaining the quality of products manufactured. Further research on the economics of all measures?as well as on their applicability to different production practices?is needed to assess their cost effectiveness at individual plants.

  3. Elemental content of enamel and dentin after bleaching of teeth (a comparative study between laser-induced breakdown spectroscopy and x-ray photoelectron spectroscopy)

    SciTech Connect (OSTI)

    Imam, H.; Ahmed, Doaa; Eldakrouri, Ashraf; Department of Optometry and Vision Science, College of Applied Medical Science, King Saud University, Riyadh

    2013-06-21

    The elemental content of the superficial and inner enamel as well as that of dentin was analyzed using laser-induced breakdown spectroscopy (LIBS) and x-ray photoelectron spectroscopy (XPS) of bleached and unbleached tooth specimens. It is thus clear from the spectral analysis using both the LIBS and XPS technique that elemental changes (though insignificant within the scopes of this study) of variable intensities do occur on the surface of the enamel and extend deeper to reach dentin. The results of the LIBS revealed a slight reduction in the calcium levels in the bleached compared to the control specimens in all the different bleaching groups and in both enamel and dentin. The good correlation found between the LIBS and XPS results demonstrates the possibility of LIBS technique for detection of minor loss in calcium and phosphorus in enamel and dentin.

  4. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    SciTech Connect (OSTI)

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  5. On-line measurement of lignin in wood pulp by color shift of fluorescence

    SciTech Connect (OSTI)

    Jeffers, Larry A.; Malito, Michael L.

    1996-01-01

    Lignin concentrations from wood pulp samples are measured by applying an excitation light at a selected wavelength to the samples in order to cause the lignin to emit fluorescence. A spectral distribution of the fluorescence emission is then determined. The lignin concentration is then calculated based on the spectral distribution signal. The spectral distribution is quantified by either a wavelength centroid method or a band ratio method.

  6. On-line measurement of lignin in wood pulp by color shift of fluorescence

    DOE Patents [OSTI]

    Jeffers, L.A.; Malito, M.L.

    1996-01-23

    Lignin concentrations from wood pulp samples are measured by applying an excitation light at a selected wavelength to the samples in order to cause the lignin to emit fluorescence. A spectral distribution of the fluorescence emission is then determined. The lignin concentration is then calculated based on the spectral distribution signal. The spectral distribution is quantified by either a wavelength centroid method or a band ratio method. 6 figs.

  7. Histone deacetylase inhibitors epigenetically promote reparative events in primary dental pulp cells

    SciTech Connect (OSTI)

    Duncan, Henry F.; Smith, Anthony J.; Fleming, Garry J.P.; Cooper, Paul R.

    2013-06-10

    Application of histone deacetylase inhibitors (HDACi) to cells epigenetically alters their chromatin structure and induces transcriptional and cellular reparative events. This study investigated the application of two HDACi, valproic acid (VPA) and trichostatin A (TSA) on the induction of repair-associated responses in primary dental pulp cell (DPC) cultures. Flow cytometry demonstrated that TSA (100 nM, 400 nM) significantly increased cell viability. Neither HDACi was cytotoxic, although cell growth analysis revealed significant anti-proliferative effects at higher concentrations for VPA (>0.5 mM) and TSA (>50 nM). While high-content-analysis demonstrated that HDACi did not significantly induce caspase-3 or p21 activity, p53-expression was increased by VPA (3 mM, 5 mM) at 48 h. HDACi-exposure induced mineralization per cell dose-dependently to a plateau level (VPA-0.125 mM and TSA-25 nM) with accompanying increases in mineralization/dentinogenic-associated gene expression at 5 days (DMP-1, BMP-2/-4, Nestin) and 10 days (DSPP, BMP-2/-4). Both HDACis, at a range of concentrations, significantly stimulated osteopontin and BMP-2 protein expression at 10 and 14 days further supporting the ability of HDACi to promote differentiation. HDACi exert different effects on primary compared with transformed DPCs and promote mineralization and differentiation events without cytotoxic effects. These novel data now highlight the potential in restorative dentistry for applying low concentrations of HDACi in vital pulp treatment. -- Highlights: • Valproic acid and trichostatin A promoted mineralization in primary pulp cells. • Cell viability, apoptosis, caspase-3, p21 unaltered; p53 increased by valproic acid. • Trichostatin A increased cell viability at 24 h at selected concentrations. • Altered cell toxicity and differentiation between primary and transformed cells. • HDACi-induced the differentiation marker proteins osteopontin and BMP-2.

  8. Development and pilot testing of modular dynamic thermomechanical pulp mill model to develop energy reduction strategies. Final report

    SciTech Connect (OSTI)

    Coffin, D.W.

    1996-10-01

    With the development of on-line and real-time process simulations, one obtains the ability to predict and control the process; thus, the opportunity exists to improve energy efficiency, decrease materials wastes, and maintain product quality. Developing this capability was the objective of the this research program. A thermomechanical pulp mill was simulated using both a first principles model and a neural network. The models made use of actual process data and a model that calculated the mass and energy balance of the mill was successfully implemented and run at the mill on an hourly basis. The attempt to develop a model that accurately predicted the quality of the pulp was not successful. It was concluded that the key fro a successful implementation of a real-time control model, such as a neural net model, is availability of on-line sensors that sufficiently characterize the pulp.

  9. Pulp and paper mill of the future: A workshop. Final report

    SciTech Connect (OSTI)

    Fleischman, E.; Sobczynski, S.F.

    1993-10-01

    This workshop began with sessions to consider where the industry is likely to be, or ideally where it should be, say, by the year 2020. The next sessions considered the `drivers` that motivate the industry to change. These drivers could be motivations towards the vision developed earlier, or they may be forces that tend to prevent the vision of the future form being realized. The final sessions focused on what techniques are being (or should be) developed in four major process areas of a typical manufacturing plant, consistent with the previously identified vision of a future pulp or paper mill.

  10. Kraft Rt Kraft Electronics Inc | Open Energy Information

    Open Energy Info (EERE)

    Equipment manufacturer for the clean energy industry, currently focused on thin-film solar cell production equipment. Coordinates: 47.506225, 19.06482 Show Map Loading...

  11. Use of Residual Solids from Pulp and Paper Mills for Enhancing Strength and Durability of Ready-Mixed Concrete

    SciTech Connect (OSTI)

    Tarun R. Naik; Yoon-moon Chun; Rudolph N. Kraus

    2003-09-18

    This research was conducted to establish mixture proportioning and production technologies for ready-mixed concrete containing pulp and paper mill residual solids and to study technical, economical, and performance benefits of using the residual solids in the concrete. Fibrous residuals generated from pulp and paper mills were used, and concrete mixture proportions and productions technologies were first optimized under controlled laboratory conditions. Based on the mixture proportions established in the laboratory, prototype field concrete mixtures were manufactured at a ready-mixed concrete plant. Afterward, a field construction demonstration was held to demonstrate the production and placement of structural-grade cold-weather-resistant concrete containing residual solids.

  12. Ten case history studies of energy efficiency improvements in pulp and paper mills. Final report

    SciTech Connect (OSTI)

    Not Available

    1981-01-01

    The ten technologies chosen for case history development are: sonic sootblowing in boilers, boiler operation on oil-water emulsified fuel, energy efficient motors, computerized control of excess air for boilers, boiler control and load allocation, driving of waste-activated sludge by multiple effect evaporation, pre-drying of hog fuel, lime kiln computerization, heat wheel for process heat recovery, and organic Rankine bottoming cycle for thermomechanical pulping heat recovery. For each case study, there is given: the company name, employee contact, plant summary, a description of the energy consuming process and of the energy-saving action, an assessment of energy savings, and the decision process leading to the adoption of the measure. A data summary for discounted cash flow analysis is tabulated for each case. (LEW)

  13. Changing Trends in the Bulk Chemicals and Pulp and Paper Industries (released in AEO2005)

    Reports and Publications (EIA)

    2005-01-01

    Compared with the experience of the 1990s, rising energy prices in recent years have led to questions about expectations of growth in industrial output, particularly in energy-intensive industries. Given the higher price trends, a review of expected growth trends in selected industries was undertaken as part of the production of Annual Energy Outlook 2005 (AEO). In addition, projections for the industrial value of shipments, which were based on the Standard Industrial Classification (SIC) system in AEO2004, are based on the North American Industry Classification System (NAICS) in AEO2005. The change in industrial classification leads to lower historical growth rates for many industrial sectors. The impacts of these two changes are highlighted in this section for two of the largest energy-consuming industries in the U.S. industrial sector-bulk chemicals and pulp and paper.

  14. Borate Autocausticizing

    Broader source: Energy.gov [DOE]

    Boron-based autocausticizing is a new, cost-effective technology to recover kraft pulping chemicals. Conceptually, the technology can be used to supply part or all of the sodium hydroxide...

  15. Long-term thermophilic mono-digestion of rendering wastes and co-digestion with potato pulp

    SciTech Connect (OSTI)

    Bayr, S. Ojanper, M.; Kaparaju, P.; Rintala, J.

    2014-10-15

    Highlights: Rendering wastes mono-digestion and co-digestion with potato pulp were studied. CSTR process with OLR of 1.5 kg VS/m{sup 3} d, HRT of 50 d was unstable in mono-digestion. Free NH{sub 3} inhibited mono-digestion of rendering wastes. CSTR process with OLR of 1.5 kg VS/m{sup 3} d, HRT of 50 d was stable in co-digestion. Co-digestion increased methane yield somewhat compared to mono-digestion. - Abstract: In this study, mono-digestion of rendering wastes and co-digestion of rendering wastes with potato pulp were studied for the first time in continuous stirred tank reactor (CSTR) experiments at 55 C. Rendering wastes have high protein and lipid contents and are considered good substrates for methane production. However, accumulation of digestion intermediate products viz., volatile fatty acids (VFAs), long chain fatty acids (LCFAs) and ammonia nitrogen (NH{sub 4}-N and/or free NH{sub 3}) can cause process imbalance during the digestion. Mono-digestion of rendering wastes at an organic loading rate (OLR) of 1.5 kg volatile solids (VS)/m{sup 3} d and hydraulic retention time (HRT) of 50 d was unstable and resulted in methane yields of 450 dm{sup 3}/kg VS{sub fed}. On the other hand, co-digestion of rendering wastes with potato pulp (60% wet weight, WW) at the same OLR and HRT improved the process stability and increased methane yields (500680 dm{sup 3}/kg VS{sub fed}). Thus, it can be concluded that co-digestion of rendering wastes with potato pulp could improve the process stability and methane yields from these difficult to treat industrial waste materials.

  16. Opportunities to improve energy efficiency and reduce greenhouse gas emissions in the U.S. pulp and paper industry

    SciTech Connect (OSTI)

    Martin, Nathan; Anglani, N.; Einstein, D.; Khrushch, M.; Worrell, E.; Price, L.K.

    2000-07-01

    The pulp and paper industry accounts for over 12% of total manufacturing energy use in the U.S. (U.S. EIA 1997a), contributing 9% to total manufacturing carbon dioxide emissions. In the last twenty-five years primary energy intensity in the pulp and paper industry has declined by an average of 1% per year. However, opportunities still exist to reduce energy use and greenhouse gas emissions in the manufacture of paper in the U.S. This report analyzes the pulp and paper industry (Standard Industrial Code (SIC) 26) and includes a detailed description of the processes involved in the production of paper, providing typical energy use in each process step. We identify over 45 commercially available state-of-the-art technologies and measures to reduce energy use and calculate potential energy savings and carbon dioxide emissions reductions. Given the importance of paper recycling, our analysis examines two cases. Case A identifies potential primary energy savings without accounting for an increase in recycling, while Case B includes increasing paper recycling. In Case B the production volume of pulp is reduced to account for additional pulp recovered from recycling. We use a discount rate of 30% throughout our analysis to reflect the investment decisions taken in a business context. Our Case A results indicate that a total technical potential primary energy savings of 31% (1013 PJ) exists. For case A we identified a cost-effective savings potential of 16% (533 PJ). Carbon dioxide emission reductions from the energy savings in Case A are 25% (7.6 MtC) and 14% (4.4 MtC) for technical and cost-effective potential, respectively. When recycling is included in Case B, overall technical potential energy savings increase to 37% (1215 PJ) while cost-effective energy savings potential is 16%. Increasing paper recycling to high levels (Case B) is nearly cost-effective assuming a cut-off for cost-effectiveness of a simple payback period of 3 years. If this measure is included, then

  17. Opportunities to improve energy efficiency and reduce greenhouse gas emissions in the US pulp and paper industry

    SciTech Connect (OSTI)

    Martin, Nathan; Anglani, N.; Einstein, D.; Khrushch, M.; Worrell, E.; Price, L.K.

    2000-07-01

    The pulp and paper industry accounts for over 12% of total manufacturing energy use in the US (US EIA 1997a), contributing 9% to total manufacturing carbon dioxide emissions. In the last twenty-five years primary energy intensity in the pulp and paper industry has declined by an average of 1% per year. However, opportunities still exist to reduce energy use and greenhouse gas emissions in the manufacture of paper in the US This report analyzes the pulp and paper industry (Standard Industrial Code (SIC) 26) and includes a detailed description of the processes involved in the production of paper, providing typical energy use in each process step. We identify over 45 commercially available state-of-the-art technologies and measures to reduce energy use and calculate potential energy savings and carbon dioxide emissions reductions. Given the importance of paper recycling, our analysis examines two cases. Case A identifies potential primary energy savings without accounting for an increase in recycling, while Case B includes increasing paper recycling. In Case B the production volume of pulp is reduced to account for additional pulp recovered from recycling. We use a discount rate of 30% throughout our analysis to reflect the investment decisions taken in a business context. Our Case A results indicate that a total technical potential primary energy savings of 31% (1013 PJ) exists. For case A we identified a cost-effective savings potential of 16% (533 PJ). Carbon dioxide emission reductions from the energy savings in Case A are 25% (7.6 MtC) and 14% (4.4 MtC) for technical and cost-effective potential, respectively. When recycling is included in Case B, overall technical potential energy savings increase to 37% (1215 PJ) while cost-effective energy savings potential is 16%. Increasing paper recycling to high levels (Case B) is nearly cost-effective assuming a cut-off for cost-effectiveness of a simple payback period of 3 years. If this measure is included, then the

  18. Pulsed Corona Plasma Technology for Treating VOC Emissions from Pulp Mills

    SciTech Connect (OSTI)

    Fridman, Alexander A.; Gutsol, Alexander; Kennedy, Lawrence A.; Saveliev, Alexei V.; Korobtsev, Sergey V.; Shiryaevsky, Valery L.; Medvedev, Dmitry

    2004-07-28

    Under the DOE Office of Industrial Technologies Forest Products program various plasma technologies were evaluated under project FWP 49885 ''Experimental Assessment of Low-Temperature Plasma Technologies for Treating Volatile Organic Compound Emissions from Pulp Mills and Wood Products Plants''. The heterogeneous pulsed corona discharge was chosen as the best non-equilibrium plasma technology for control of the vent emissions from HVLC Brownstock Washers. The technology for removal of Volatile Organic Compounds (VOCs) from gas emissions with conditions typical of the exhausts of the paper industry by means of pulsed corona plasma techniques presented in this work. For the compounds of interest in this study (methanol, acetone, dimethyl sulfide and ? -pinene), high removal efficiencies were obtained with power levels competitive with the present technologies for the VOCs removal. Laboratory experiments were made using installation with the average power up to 20 W. Pilot plant prepared for on-site test has average plasma power up to 6.4 kW. The model of the Pilot Plant operation is presented.

  19. Opportunities to improve energy efficiency in the U.S. pulp and paper industry

    SciTech Connect (OSTI)

    Worrell, Ernst; Martin, Nathan; Anglani, Norma; Einstein, Dan; Krushch, Marta; Price, Lynn

    2001-02-02

    This paper analyzes the energy efficiency and carbon dioxide emissions reductions potential of the U.S. pulp and paper industry, one of the largest energy users in the U.S. manufacturing sector. We examined over 45 commercially available state-of-the-art technologies and measures. The measures were characterized, and then ordered on the basis of cost-effectiveness. The report indicates that there still exists significant potential for energy savings and carbon dioxide emissions reduction in this industry. The cost-effective potential for energy efficiency improvement is defined as having a simple pay-back period of three years or less. Not including increased recycling the study identifies a cost-effective savings potential of 16% of the primary energy use in 1994. Including increased recycling leads to a higher potential for energy savings, i.e. a range of cost-effective savings between 16% and 24% of primary energy use. Future work is needed to further elaborate on key energy efficiency measures identified in the report including barriers and opportunities for increased recycling of waste paper.

  20. Energy conservation and technological change as factors in climate change - a pulp and paper industry example

    SciTech Connect (OSTI)

    Koleff, A.M.

    1997-12-31

    The Pulp and Paper Industry in the United States is one of this country`s most energy intensive industries with energy generally being the second or third largest direct operating expense in mill budgets. As such, the industry has long had an effective energy conservation program and has recorded impressive reductions in energy use. It is also one of the two most capital intensive industries in the United States and has a long capital investment cycle, which can be estimated by various techniques at between 20 and 30 years. This paper discusses the estimated impact of the industry`s energy conservation achievements on long term emission reductions of greenhouse gases and will show how technological changes within the industry have impacted past emission reductions and the prospects for continued progress through emerging technologies. The importance to the global competitiveness of the industry of implementing technological change designed to reduce the emission of greenhouse gases within the industry`s normal investment cycle will also be reviewed.

  1. Application of TDR technology to water content monitoring of capillary barriers made of pulp and paper residues

    SciTech Connect (OSTI)

    Cabral, A.R.; Burnotte, F.; Lefebvre, G.

    1999-03-01

    Acid mine drainage (AMD) can be curbed by covering tailings with capillary barriers. The purposes of these barriers is to prevent O{sub 2} from interacting with mine residues. This control can be made by keeping a high degree of moisture inside the cover material. Saturation is thus a key parameter to be monitored. The purpose of this paper is to present how the time domain reflectometry (TDR) technique can be used in order to monitor the volumetric water content for pulp and paper residues that have been used as capillary barriers. Calibration curves for deinking residues are presented and compared to literature data relating to mineral and organic soils.

  2. Bandwidth Study on Energy Use and Potential Energy Saving Opportunities in U.S. Pulp and Paper Manufacturing

    SciTech Connect (OSTI)

    Sabine Brueske, Caroline Kramer, Aaron Fisher

    2015-06-01

    Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. pulp and paper manufacturing. The study relies on multiple sources to estimate the energy used in six individual process areas, representing 52% of sector-wide energy consumption. Energy savings opportunities for individual processes are based on technologies currently in use or under development; the potential savings are then extrapolated to estimate sector-wide energy savings opportunity

  3. Trees Containing Built-In Pulping Catalysts - Final Report - 08/18/1997 - 08/18/2000

    SciTech Connect (OSTI)

    Pullman, G.; Dimmel, D.; Peter, G.

    2000-08-18

    Several hardwood and softwood trees were analyzed for the presence of anthraquinone-type molecules. Low levels of anthraquinone (AQ) and anthrone components were detected using gas chromatography-mass spectroscopy and sensitive selected-ion monitoring techniques. Ten out of seventeen hardwood samples examined contained AQ-type components; however, the levels were typically below {approximately}6 ppm. No AQs were observed in the few softwood samples that were examined. The AQs were more concentrated in the heartwood of teak than in the sapwood. The delignification of pine was enhanced by the addition of teak chips ({approximately}0.7% AQ-equivalence content) to the cook, suggesting that endogenous AQs can be released from wood during pulping and can catalyze delignification reactions. Eastern cottonwood contained AQ, methyl AQ, and dimethyl AQ, all useful for wood pulping. This is the first time unsubstituted AQ has been observed in wood extracts. Due to the presence of these pulping catalysts, rapid growth rates in plantation settings, and the ease of genetic transformation, eastern cottonwood is a suitable candidate for genetic engineering studies to enhance AQ content. To achieve effective catalytic pulping activity, poplar and cottonwood, respectively, require {approximately}100 and 1000 times more for pulping catalysts. A strategy to increase AQ concentration in natural wood was developed and is currently being tested. This strategy involves ''turning up'' isochorismate synthase (ICS) through genetic engineering. Isochorismate synthase is the first enzyme in the AQ pathway branching from the shikimic acid pathway. In general, the level of enzyme activity at the first branch point or committed step controls the flux through a biosynthetic pathway. To test if the level of ICS regulates AQ biosynthesis in plant tissues, we proposed to over-express this synthase in plant cells. A partial cDNA encoding a putative ICS was available from the random cDNA sequencing

  4. Elevated extracellular calcium increases expression of bone morphogenetic protein-2 gene via a calcium channel and ERK pathway in human dental pulp cells

    SciTech Connect (OSTI)

    Tada, Hiroyuki; Nemoto, Eiji; Kanaya, Sousuke; Hamaji, Nozomu; Sato, Hisae; Shimauchi, Hidetoshi

    2010-04-16

    Dental pulp cells, which have been shown to share phenotypical features with osteoblasts, are capable of differentiating into odontoblast-like cells and generating a dentin-like mineral structure. Elevated extracellular Ca{sup 2+}Ca{sub o}{sup 2+} has been implicated in osteogenesis by stimulating the proliferation and differentiation of osteoblasts; however, the role of Ca{sub o}{sup 2+} signaling in odontogenesis remains unclear. We found that elevated Ca{sub o}{sup 2+} increases bone morphogenetic protein (BMP)-2 gene expression in human dental pulp cells. The increase was modulated not only at a transcriptional level but also at a post-transcriptional level, because treatment with Ca{sup 2+} increased the stability of BMP-2 mRNA in the presence of actinomycin D, an inhibitor of transcription. A similar increase in BMP-2 mRNA level was observed in other human mesenchymal cells from oral tissue; periodontal ligament cells and gingival fibroblasts. However, the latter cells exhibited considerably lower expression of BMP-2 mRNA compared with dental pulp cells and periodontal ligament cells. The BMP-2 increase was markedly inhibited by pretreatment with an extracellular signal-regulated kinase (ERK) inhibitor, PD98059, and partially inhibited by the L-type Ca{sup 2+} channels inhibitor, nifedipine. However, pretreatment with nifedipine had no effect on ERK1/2 phosphorylation triggered by Ca{sup 2+}, suggesting that the Ca{sup 2+} influx from Ca{sup 2+} channels may operate independently of ERK signaling. Dental pulp cells do not express the transcript of Ca{sup 2+}-sensing receptors (CaSR) and only respond slightly to other cations such as Sr{sup 2+} and spermine, suggesting that dental pulp cells respond to Ca{sub o}{sup 2+} to increase BMP-2 mRNA expression in a manner different from CaSR and rather specific for Ca{sub o}{sup 2+} among cations.

  5. 2013 DOE Bioenergy Technologies Office (BETO) Project Peer Review

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Southern Pine Based Biorefinery Center May 20 - 23, 2013 Bio-Oil Technology Area Review Project WBS: 7.5.7.3 Art J. Ragauskas Institute of Paper Science and Technology School of Chemistry and Biochemistry Georgia Institute of Technology, Atlanta, GA This presentation does not contain any proprietary, confidential, or otherwise restricted information Goal/Objective Statement Leveraging kraft pulp mill infrastructure for biofuels and bio- based materials via pine wood, pine residues, and kraft

  6. Overcoming the Recalcitrance of Cellulosic Biomass by Value Prior to Pulping: Cooperative Research and Development Final Report, CRADA Number CRD-07-221

    SciTech Connect (OSTI)

    Lowell, A.

    2012-04-01

    The Value Prior to Pulping (VPP) project goal was to demonstrate the technical and commercial feasibility of introducing a new value stream into existing pulp and paper mills. Essentially the intent was to transfer the energy content of extracted hemicellulose from electricity and steam generated in the recovery boiler to a liquid transportation fuel. The hemicellulose fraction was extracted prior to pulping, fractionated, or conditioned if necessary, and fermented to ethanol. Commercial adaptation of the process to wood hemicelluloses was a prerequisite for using this less currently valued component available from biomass and wood. These hemicelluloses are predominately glucurono-xylan in hardwoods and galactoglucomannan in softwoods (with a significant softwood component of an arabino-xylan) and will yield fermentation substrates different from cellulose. NREL provided its expertise in the area of fermentation host evaluation using its Zymomonas strains on the CleanTech Partner's (CTP) VPP project. The project was focused on the production of fuel ethanol and acetic acid from hemicellulose streams generated from wood chips of industrially important hardwood and softwood species. NREL was one of four partners whose ethanologen was tested on the hydrolyzed extracts. The use of commercially available enzymes to treat oligomeric sugar extracts was also investigated and coupled with fermentation. Fermentations by NREL were conducted with the Zymomonas mobilis organism with most of the work being performed with the 8b strain. The wood extracts hydrolyzed and/or fermented by NREL were those derived from maple, mixed southern hardwoods, and loblolly pine. An unhydrolyzed variant of the mixed southern hardwood extract possessed a large concentration of oligomeric sugars and enzymatic hydrolysis was performed with a number of enzymes, followed by fermentation. The fermentation of the wood extracts was carried out at bench scale in flasks or small bioreactors, with a

  7. Detection and Control of Deposition on Pendant Tubes in Kraft...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (due to pluggage or slag impact) can improve boiler capacity and reduce operating costs. ... Without shutting down the boiler, also detects slag formation at an early stage, ...

  8. Vinyl Kraft Windows and Doors | Open Energy Information

    Open Energy Info (EERE)

    Business and legal services;Consulting;Energy auditsweatherization; Installation; Maintenance and repair;Manufacturing; Retail product sales and distribution Phone Number:...

  9. Self bleaching photoelectrochemical-electrochromic device

    DOE Patents [OSTI]

    Bechinger, Clemens S.; Gregg, Brian A.

    2002-04-09

    A photoelectrochemical-electrochromic device comprising a first transparent electrode and a second transparent electrode in parallel, spaced relation to each other. The first transparent electrode is electrically connected to the second transparent electrode. An electrochromic material is applied to the first transparent electrode and a nanoporous semiconductor film having a dye adsorbed therein is applied to the second transparent electrode. An electrolyte layer contacts the electrochromic material and the nanoporous semiconductor film. The electrolyte layer has a redox couple whereby upon application of light, the nanoporous semiconductor layer dye absorbs the light and the redox couple oxidizes producing an electric field across the device modulating the effective light transmittance through the device.

  10. Proceedings of the black liquor research program review fourth meeting held July 28--30, 1987

    SciTech Connect (OSTI)

    Emerson, D. B.; Whitworth, B. A.

    1987-10-01

    Research programs, presented at the black liquor review meeting are described. Research topics include the following: Cooperative Program in Kraft Recovery; Black Liquor Physical Properties; Viscosity of Strong Black Liquor; Ultrafiltration of Kraft Black Liquor; Molecular Weight Distribution of Kraft Lignin; Black Liquor Droplet Formation Project; Fundamental Studies of Black Liquor Combustion; Black Liquor Combustion Sensors; Flash X-ray Imagining of Black Liquor Sprays; Laser Induced Fluorescence For Process Control In The Pulp and Paper Industry; Recovery Boiler Optimization; Black Liquor Gasification and Use of the Products in Combined-Cycle Cogeneration; Black Liquor Steam Plasma Automization; The B and W Pyrosonic 2000R System; Monsteras Boiler Control System; and Cooperative Program Project Reviews. Individual projects are processed separately for the data bases.

  11. Energy consumption in thermomechanical pulping

    SciTech Connect (OSTI)

    Marton, R.; Tsujimoto, N.; Eskelinen, E.

    1981-08-01

    Various components of refining energy were determined experimentally and compared with those calculated on the basis of the dimensions of morphological elements of wood. The experimentally determined fiberization energy of spruce was 6 to 60 times larger than the calculated value and that of birch 3 to 15 times larger. The energy consumed in reducing the Canadian standard freeness of isolated fibers from 500 to 150 ml was found to be approximately 1/3 of the total fiber development energy for both spruce and birch TMP. Chip size affected the refining energy consumption; the total energy dropped by approximately 30% when chip size was reduced from 16 mm to 3 mm in the case of spruce and approximately 40% for birch. 6 refs.

  12. Technical Report Cellulosic Based Black Liquor Gasification and Fuels Plant Final Technical Report

    SciTech Connect (OSTI)

    Fornetti, Micheal; Freeman, Douglas

    2012-10-31

    The Cellulosic Based Black Liquor Gasification and Fuels Plant Project was developed to construct a black liquor to Methanol biorefinery in Escanaba, Michigan. The biorefinery was to be co-located at the existing pulp and paper mill, NewPage’s Escanaba Paper Mill and when in full operation would: • Generate renewable energy for Escanaba Paper Mill • Produce Methanol for transportation fuel of further refinement to Dimethyl Ether • Convert black liquor to white liquor for pulping. Black liquor is a byproduct of the pulping process and as such is generated from abundant and renewable lignocellulosic biomass. The biorefinery would serve to validate the thermochemical pathway and economic models for black liquor gasification. It was a project goal to create a compelling new business model for the pulp and paper industry, and support the nation’s goal for increasing renewable fuels production and reducing its dependence on foreign oil. NewPage Corporation planned to replicate this facility at other NewPage Corporation mills after this first demonstration scale plant was operational and had proven technical and economic feasibility. An overview of the process begins with black liquor being generated in a traditional Kraft pulping process. The black liquor would then be gasified to produce synthesis gas, sodium carbonate and hydrogen sulfide. The synthesis gas is then cleaned with hydrogen sulfide and carbon dioxide removed, and fed into a Methanol reactor where the liquid product is made. The hydrogen sulfide is converted into polysulfide for use in the Kraft pulping process. Polysulfide is a known additive to the Kraft process that increases pulp yield. The sodium carbonate salts are converted to caustic soda in a traditional recausticizing process. The caustic soda is then part of the white liquor that is used in the Kraft pulping process. Cellulosic Based Black Liquor Gasification and Fuels Plant project set out to prove that black liquor gasification could

  13. Preliminary analysis of the state of the art of robotics and precision engineering and evaluation of potential for improved energy utilization in the pulp, paper, and related energy-consuming processes. Final report

    SciTech Connect (OSTI)

    1982-01-01

    This study was undertaken to conduct a preliminary analysis of the state of the art of two technologies, robotics and precision engineering, and to evaluate their potential for improved energy utilization in the pulp, paper, and related energy consuming processes. Activity in the robotics field is growing rapidly, most activity being related to the development of smart robots rather than to systems. There is a broad base of support, both in industry and the universities, for upgrading robot machine capabilities. A large part of that support is associated with visualization and tactile sensors which facilitate assembly, placement, inspection, and tracking. Progress in this area is relatively rapid and development times are short for specifically engineered applications. The critical path in the development of robotic systems lies in the generation of reliable sensor signals. Robotic systems require a broad spectrum of sensors from which hierarchical logic systems can draw decision making information. This requirement resulted in the establishment of a program at the National Bureau of Standards which is attempting to develop a spectrum of sensor capabilities. Such sensors are applicable to robotic system automatic process control in a variety of energy-intensive industries. Precision engineering is defined as the generation or manufacture of components wherein geometry, dimension, and surface finish are controlled to within several hundred Angstroms in single point turning operations. Investigation into the state of the art of precision engineering in the United States finds that this capability exists in several national laboratories and is intended to be used exclusively for the development of weapons. There is an attempt at the present time by Lawrence Livermore Laboratory to expand its capability into industry. Several corporations are now beginning to develop equipment to support the precision engineering field.

  14. Paper Mill Pursues Five Projects Following Plant-Wide Assessment (Augusta Newsprint)

    SciTech Connect (OSTI)

    2003-06-01

    Augusta Newsprint undertook a plant-wide energy efficiency assessment of its Augusta, Georgia, plant in 2001. The assessment helped the company decide to implement five energy efficiency projects. Four of the five projects will save the company 11,000 MWh of electrical energy (about $369,000) each year. The remaining project will produce more than $300,000 annually, from sale of the byproduct turpentine. The largest annual savings, $881,000, will come from eliminating Kraft pulp by using better process control. All of the projects could be applied to other paper mills and most of the projects could be applied in other industries.

  15. Performance and efficiency of old newspaper deinking by combining cellulase/hemicellulase with laccase-violuric acid system

    SciTech Connect (OSTI)

    Xu Qinghua Fu Yingjuan; Gao Yang; Qin Menghua

    2009-05-15

    Performance and efficiency of old newspaper (ONP) deinking by combining cellulase/hemicellulase with laccase-violuric acid system (LVS) were investigated in this study. Brightness, effective residual ink concentration (ERIC) and physical properties were evaluated for the deinked pulp. Fiber length, coarseness, specific surface area and specific volume were also tested. The changes of dissolved lignin during the deinking processes were measured with UV spectroscopy. The fiber morphology was observed with environmental scanning electronic microscopy (ESEM). Experimental results showed that, compared to the pulp deinked with each individual enzyme, ERIC was lower for the cellulase/hemicellulase-LVS-deinked pulp. This indicated that a synergy existed in ONP deinking using a combination of enzymes. After being bleached by H{sub 2}O{sub 2}, enzyme-combining deinked pulp gave higher brightness and better strength properties. Compared with individual enzyme deinked pulp, average fiber length and coarseness decreased a little for the enzyme-combining deinked pulps. A higher specific surface area and specific volume of the pulp fibers were achieved. UV analysis proved that more lignin was released during the enzyme-combining deinking process. ESEM images showed that more fibrillation was observed on the fiber surface due to synergistic treatment.

  16. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 1 (Main text and Appendix I, sections 1--4)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 1 contains the main body of the report and the first 4 sections of Appendix 1: Modeling of black liquor recovery boilers -- summary report; Flow and heat transfer modeling in the upper furnace of a kraft recovery boiler; Numerical simulation of black liquor combustion; and Investigation of turbulence models and prediction of swirling flows for kraft recovery furnaces.

  17. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 2 (Appendices I, section 5 and II, section 1)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 2 contains the last section of Appendix I, Radiative heat transfer in kraft recovery boilers, and the first section of Appendix II, The effect of temperature and residence time on the distribution of carbon, sulfur, and nitrogen between gaseous and condensed phase products from low temperature pyrolysis of kraft black liquor.

  18. Bioenergy Pumps New Life into Pulp and Paper Mills | Department...

    Energy Savers [EERE]

    ... 12-15 months after approvals, saving jobs and providing economic opportunity across states such as Maine, Pennsylvania, Connecticut, New Hampshire, Massachusetts and New York. ...

  19. Appendices: Steam System Opportunity Assessment for the Pulp...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ...Showcase Demonstrations Case Studies Feedback Feedback Interval Each case Facility ... OIT Clearinghouse Phone: (800) 862-2086 Fax: (360) 385-8303 clearinghouse@ee.doe.gov Visit ...

  20. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... A fuel-to-steam conversion efficien- cy of 75 percent was assumed. This conversion accounts for losses in burning the fuel, generating the steam, and distributing it to the end ...

  1. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 4 (Appendix IV)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 4 contains the following appendix sections: Radiative heat transfer properties for black liquor combustion -- Facilities and techniques and Spectral absorbance and emittance data; and Radiate heat transfer determination of the optical constants of ash samples from kraft recovery boilers -- Calculation procedure; Computation program; Density determination; Particle diameter determination; Optical constant data; and Uncertainty analysis.

  2. Nonlinear bleaching, absorption, and scattering of 532-nm-irradiated plasmonic nanoparticles

    SciTech Connect (OSTI)

    Liberman, V.; Sworin, M.; Kingsborough, R. P.; Geurtsen, G. P.; Rothschild, M.

    2013-02-07

    Single-pulse irradiation of Au and Ag suspensions of nanospheres and nanodisks with 532-nm 4-ns pulses has identified complex optical nonlinearities while minimizing material damage. For all materials tested, we observe competition between saturable absorption (SA) and reverse SA (RSA), with RSA behavior dominating for intensities above {approx}50 MW/cm{sup 2}. Due to reduced laser damage in single-pulse experiments, the observed intrinsic nonlinear absorption coefficients are the highest reported to date for Au nanoparticles. We find size dependence to the nonlinear absorption enhancement for Au nanoparticles, peaking in magnitude for 80-nm nanospheres and falling off at larger sizes. The nonlinear absorption coefficients for Au and Ag spheres are comparable in magnitude. On the other hand, the nonlinear absorption for Ag disks, when corrected for volume fraction, is several times higher. These trends in nonlinear absorption are correlated to local electric field enhancement through quasi-static mean-field theory. Through variable size aperture measurements, we also separate nonlinear scattering from nonlinear absorption. For all materials tested, we find that nonlinear scattering is highly directional and that its magnitude is comparable to that of nonlinear absorption. These results indicate methods to improve the efficacy of plasmonic nanoparticles as optical limiters in pulsed laser systems.

  3. New Manufacturing Method for Paper Filler and Fiber Material

    SciTech Connect (OSTI)

    Doelle, Klaus

    2013-08-25

    The use of fillers in printing and writing papers has become a prerequisite for competing in a global market to reduce the cost of materials. Use of calcium carbonates (ranging from 18% to 30%) as filler is a common practice in the paper industry but the choices of fillers for each type of papers vary widely according to its use. The market for uncoated digital printing paper is one that continues to introduce exciting growth projections. and it is important to understand the effect that new manufacturing methods of calcium carbonates have on the energy efficiency and paper production. Research conducted under this award showed that the new fiber filler composite material has the potential to increase the paper filler content by up to 5% without losing mechanical properties. Benefits of the technology can be summarized as follows for a 1% filler increase per metric ton of paper produced: (i) production cost savings over $12, (ii) Energy savings of 100,900 btu, (iii) CO{sub 2} emission savings of 33 lbs, and additional savings for wood preparation, pulping, recovery of 203593 btu with a 46lbs of CO{sub 2} emission savings per 1% filler increase. In addition the technology has the potential to save: (i) additional $3 per ton of bleached pulp produced, (ii) bleaching energy savings of 170,000 btu, (iii) bleaching CO{sub 2} emission savings of 39 lbs, and (iv) additional savings for replacing conventional bleaching chemicals with a sustainable bleaching chemical is estimated to be 900,000 btu with a 205 lbs of CO{sub 2} emission savings per ton of bleached pulp produced. All the above translates to a estimated annual savings for a 12% filler increase of 296 trillion buts or 51 million barrel of oil equivalent (BOE) or 13.7% of the industries energy demand. This can lead to a increase of renewable energy usage from 56% to close to 70% for the industry sector. CO{sub 2} emission of the industry at a 12% filler increase could be lowered by over 39 million tons annually

  4. An Improved X-ray Diffraction Method For Cellulose Crystallinity Measurement

    SciTech Connect (OSTI)

    Ju, Xiaohui; Bowden, Mark E.; Brown, Elvie E.; Zhang, Xiao

    2015-06-01

    We show in this work a modified X-ray diffraction method to determine cellulose crystallinity index (CrI). Nanocrystalline cellulose (NCC) dervided from bleached wood pulp was used as a model substrate. Rietveld refinement was applied with consideration of March-Dollase preferred orientation at the (001) plane. In contrast to most previous methods, three distinct amorphous peaks identified from new model samples which are used to calculate CrI. A 2 theta range from 10° to 75° was found to be more suitable to determine CrI and crystallite structural parameters such as d-spacing and crystallite size. This method enables a more reliable measurement of CrI of cellulose and may be applicable to other types of cellulose polymorphs.

  5. Bandwidth Study U.S. Pulp and Paper Manufacturing | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Department of Energy Carbon Fiber Reinforced Polymer Manufacturing, Draft Energy bandwidth studies can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities in manufacturing. This bandwidth study is one of a series of six energy bandwidth studies on manufacturing lightweight structural materials. The study examines energy consumption and potential energy savings opportunities in U.S. carbon fiber reinforced polymer manufacturing. The

  6. Preparation of brightness stabilization agent for lignin containing pulp from biomass pyrolysis oils

    DOE Patents [OSTI]

    Agblevor, Foster A.; Besler-Guran, Serpil

    2001-01-01

    A process for producing a brightness stabilization mixture of water-soluble organic compounds from biomass pyrolysis oils comprising: a) size-reducing biomass material and pyrolyzing the size-reduced biomass material in a fluidized bed reactor; b) separating a char/ash component while maintaining char-pot temperatures to avoid condensation of pyrolysis vapors; c) condensing pyrolysis gases and vapors, and recovering pyrolysis oils by mixing the oils with acetone to obtain an oil-acetone mixture; d) evaporating acetone and recovering pyrolysis oils; e) extracting the pyrolysis oils with water to obtain a water extract; f) slurrying the water extract with carbon while stirring, and filtering the slurry to obtain a colorless filtrate; g) cooling the solution and stabilizing the solution against thermally-induced gelling and solidification by extraction with ethyl acetate to form an aqueous phase lower layer and an organic phase upper layer; h) discarding the upper organic layer and extracting the aqueous layer with ethyl acetate, and discarding the ethyl acetate fraction to obtain a brown-colored solution not susceptible to gelling or solidification upon heating; i) heating the solution to distill off water and other light components and concentrating a bottoms fraction comprising hydroxyacetaldehyde and other non-volatile components having high boiling points; and j) decolorizing the stabilized brown solution with activated carbon to obtain a colorless solution.

  7. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 3 (Appendices II, sections 2--3 and III)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 3 contains the following appendix sections: Formation and destruction of nitrogen oxides in recovery boilers; Sintering and densification of recovery boiler deposits laboratory data and a rate model; and Experimental data on rates of particulate formation during char bed burning.

  8. Direct Causticizing for Black Liquor Gasification in a Circulating Fluidized Bed

    SciTech Connect (OSTI)

    Scott Sinquefield; Xiaoyan Zeng, Alan Ball

    2010-03-02

    Gasification of black liquor (BLG) has distinct advantages over direct combustion in Tomlinson recovery boilers. In this project we seek to resolve causticizing issues in order to make pressurized BLG even more efficient and cost-effective. One advantage of BLG is that the inherent partial separation of sulfur and sodium during gasification lends itself to the use of proven high yield variants to conventional kraft pulping which require just such a separation. Processes such as polysulfide, split sulfidity, ASAQ, and MSSAQ can increase pulp yield from 1% to 10% over conventional kraft but require varying degrees of sulfur/sodium separation, which requires additional [and costly] processing in a conventional Tomlinson recovery process. However during gasification, the sulfur is partitioned between the gas and smelt phases, while the sodium all leaves in the smelt; thus creating the opportunity to produce sulfur-rich and sulfur-lean white liquors for specialty pulping processes. A second major incentive of BLG is the production of a combustible product gas, rich in H2 and CO. This product gas (a.k.a. “syngas”) can be used in gas turbines for combined cycle power generation (which is twice as efficient as the steam cycle alone), or it can be used as a precursor to form liquid fuels, such as dimethyl ether or Fischer Tropsh diesel. There is drawback to BLG, which has the potential to become a third major incentive if this work is successful. The causticizing load is greater for gasification of black liquor than for combustion in a Tomlinson boiler. So implementing BLG in an existing mill would require costly increases to the causticizing capacity. In situ causticizing [within the gasifier] would handle the entire causticizing load and therefore eliminate the lime cycle entirely. Previous work by the author and others has shown that titanate direct causticizing (i.e. in situ) works quite well for high-temperature BLG (950°C), but was limited to pressures below

  9. Rayana Paper Board Industries Ltd RPBIL | Open Energy Information

    Open Energy Info (EERE)

    Pradesh, India Zip: 272175 Product: Manufacturer of media and kraft paper with cogeneration activities References: Rayana Paper Board Industries Ltd. (RPBIL)1 This article...

  10. Ohio's 2nd congressional district: Energy Resources | Open Energy...

    Open Energy Info (EERE)

    LLC The Utilities Group Inc Ultimate Best Buy LLC Vinyl Kraft Windows and Doors Vision Energy Energy Generation Facilities in Ohio's 2nd congressional district Melink Solar...

  11. The South Karelia Air Pollution Study. The effects of malodorous sulfur compounds from pulp mills on respiratory and other symptoms

    SciTech Connect (OSTI)

    Jaakkola, J.J.; Vilkka, V.; Marttila, O.; Jaeppinen, P.H.; Haahtela, T. )

    1990-12-01

    The paper mills in South Karelia, the southeast part of Finland, are responsible for releasing a substantial amount of malodorous sulfur compounds such as hydrogen sulfide (H2S), methyl mercaptan (CH3SH), and methyl sulfides ((CH3)2S and (CH3)2S2), into ambient air. In the most polluted residential area the annual mean concentrations of hydrogen sulfide and methyl mercaptan are estimated to be 8 and 2 to 5 micrograms/m3 and the highest daily average concentration 100 and 50 micrograms/m3. The annual mean and highest daily concentrations of sulfur dioxide (SO2) are very low. We studied the effects of malodorous sulfur compounds on eye, nasal and respiratory symptoms, and headache in adults. A cross-sectional self-administered questionnaire was distributed in February 1987 and responded to by 488 adults living in a severely (n = 198), a moderately (n = 204), and a nonpolluted community (n = 86). This included questions about occurrence of the symptoms of interest during the previous 4 wk and 12 months and individual, behavioral, and other environmental determinants of the symptoms. The response rate was 83%. The odds ratios (OR) for symptoms experienced often or constantly in severely versus nonpolluted and moderately versus nonpolluted communities were estimated in logistic regression analysis controlling potential confounders. The odds ratios for eye (moderate exposure OR 11.70, Cl95% 2.33 to 58.65; severe exposure OR 11.78, Cl95% 2.35 to 59.09) and nasal symptoms (OR 2.01, Cl95% 0.97 to 4.15; OR 2.19, Cl95% 1.06 to 4.55) and cough (OR 1.89, Cl95% 0.61 to 5.86; OR 3.06, Cl95% 1.02 to 9.29) during the previous 12 months were increased, with a dose-response pattern.

  12. DOEGO85004_1: Final Non-proprietary Technical Report, Generating Process and Economic Data for Preliminary Design of PureVision Biorefineries DOEGO85004_2: One Original Final Proprietary Technical Report to be mailed to DOE Golden.

    SciTech Connect (OSTI)

    Kadam, Kiran L., Ph.D; Lehrburger, Ed

    2008-01-17

    The overall objective of the project was to define a two-stage reactive fractionation process for converting corn stover into a solid cellulose stream and two liquid streams containing mostly hemicellulosic sugars and lignin, respectively. Toward this goal, biomass fractionation was conducted using a small continuous pilot unit with a nominal capacity of 100 pounds per day of dry biomass to generate performance data using primarily corn stover as feedstock. In the course of the program, the PureVision process was optimized for efficient hemicellulose hydrolysis in the first stage employing autohydrolysis and delignification in the second stage using sodium hydroxide as a catalyst. The remaining cellulose was deemed to be an excellent substrate for producing fermentation sugars, requiring 40% less enzymes for hydrolysis than conventional pretreatment systems using dilute acid. The fractionated cellulose was also determined to have potential higher-value applications as a pulp product. The lignin coproduct was determined to be substantially lower in molecular weight (MW) compared to lignins produced in the kraft or sulfite pulping processes. This low-MW lignin can be used as a feed and concrete binder and as an intermediate for producing a range of high-value products including phenolic resins. This research adds to the understanding of the biomass conversion area in that a new process was developed in the true spirit of biorefineries. The work completed successfully demonstrated the technical effectiveness of the process at the pilot level indicating the technology is ready to advance to a 2–3 ton per day scale. No technical showstoppers are anticipated in scaling up the PureVision fractionation process to commercial scale. Also, economic feasibility of using the PureVision process in a commercial-scale biorefinery was investigated and the minimum ethanol selling price for the PureVision process was calculated to be $0.94/gal ethanol vs. $1.07/gal ethanol for the

  13. Green alternatives to toxic release inventory (TRI) chemicals in the process industry

    SciTech Connect (OSTI)

    Ahmed, I.; Baron, J.; Hamilton, C.

    1995-12-01

    Driven by TRI reporting requirements, the chemical process industry is searching for innovative ways to reduce pollution at the source. Distinct environmental advantages of biobased green chemicals (biochemicals) mean are attractive alternatives to petrochemicals. Biochemicals are made from renewable raw materials in biological processes, such as aerobic and anaerobic fermentation, that operate at ambient temperatures and pressures, and produce only nontoxic waste products. Key TRI chemicals and several classes of commodity and intermediate compounds, used on consumer end-products manufacturing, are examined and alternatives are suggested. Specific substitution options for chlorofluorocarbons, industrial solvents, and commodity organic and inorganic chemicals are reviewed. Currently encouraged pollution prevention alternatives in the manufacturing sector are briefly examined for their long-term feasibility such as bioalternatives to bleaching in the pulp & paper industry, solvent cleaning in the electronics and dry cleaning industries, and using petroleum-based feedstocks in the plastics industry. Total life cycle and cost/benefit analyses are employed to determine whether biochemicals are environmentally feasible and commercially viable as pollution prevention tools. Currently available green chemicals along with present and projected costs and premiums are also presented. Functional compatibility of biochemicals with petrochemicals and bioprocessing systems with conventional chemical processing methods are explored. This review demonstrates that biochemicals can be used cost effectively in certain industrial chemical operations due to their added environmental benefits.

  14. Continuous-flow wood chip reactor for biodegradation of 2,4-DCP

    SciTech Connect (OSTI)

    Yum, K.J.; Peirce, J.J.

    1998-02-01

    Chlorinated phenols are by-products of chlorine bleaching in numerous industries including pulp and paper mills and can be emitted from a variety of incineration processes. This research investigates the ability and efficiency of continuous-flow wood chip reactors seeded with a white-rot fungus to degrade 2,4-dichlorophenol (2,4-DCP) using wood chips as a carbon source. When 2,4-DCP was the only substrate (nonglucose treatment conditions), the wood chip reactor system had a high degradation efficiency and operated continuously without excessive fungal biomass buildup on the wood chips. In the presence of added glucose, a clogging problem and an effluent contamination problem of fungal cells are found during the reactor operating period. In addition, 2,4-DCP is degraded effectively both under low-nitrogen as well as high-nitrogen treatment conditions. The 2,4-DCP is degraded to a greater extent with small-size wood chips and hardwood chips as a carbon source. The results of this research demonstrate a potential application of wood chip reactor systems for the treatment of contaminated water while expanding the use of wasted forest products.

  15. The Gut Microbiota of Rural Papua New Guineans: Composition,...

    Office of Scientific and Technical Information (OSTI)

    ... from stochastic processes across scales. Philos. Trans. R. Soc. Lond. B Biol. Sci. 366, 2351-2363. Chase, J.M., Kraft, N.J.B., Smith, K.G., Vellend, M., and Inouye, B.D. (2011). ...

  16. Design of Refractory Linings for Balanced Energy Efficiency, Uptime, and Capacity in Lime Kilns

    SciTech Connect (OSTI)

    Gorog, John Peter; Hemrick, James Gordon; Walker, Harold; Leary, William R; Ellis, Murray

    2014-01-01

    The rotary kilns used by the pulp and paper industry to regenerate lime in the Kraft process are very energy intensive. Throughout the 90 s, in response to increasing fuel prices, the industry used back up insulation in conjunction with the high alumina brick used to line the burning zones of their kilns. While this improved energy efficiency, the practice of installing insulating brick behind the working lining increased the inner wall temperatures. In the worst case, due to the increased temperatures, rapid brick failures occurred causing unscheduled outages and expensive repairs. Despite these issues, for the most part, the industry continued to use insulating refractory linings in that the energy savings were large enough to offset any increase in the cost of maintaining the refractory lining. Due to the dramatic decline in the price of natural gas in some areas combined with mounting pressures to increasing production of existing assets, over the last decade, many mills are focusing more on increasing the uptime of their kilns as opposed to energy savings. To this end, a growing number of mills are using basic (magnesia based) brick instead of high alumina brick to line the burning zone of the kiln since the lime mud does not react with these bricks at the operating temperatures of the burning zone of the kiln. In the extreme case, a few mills have chosen to install basic brick in the front end of the kiln running a length equivalent to 10 diameters. While the use of basic brick can increase the uptime of the kiln and reduce the cost to maintain the refractory lining, it does dramatically increase the heat losses resulting from the increased operating temperatures of the shell. Also, over long periods of time operating at these high temperatures, damage can occur in the shell. There are tradeoffs between energy efficiency, capacity and uptime. When fuel prices are very high, it makes sense to insulate the lining. When fuel prices are lower, trading some

  17. Bandwidth Study on Energy Use and Potential Energy Saving Opportunitie...

    Broader source: Energy.gov (indexed) [DOE]

    Pulp and Paper Manufacturing i , ii Bandwidth Study on Energy Use and Potential Energy Saving Opportunities in U.S. Pulp and Paper Manufacturing THE U.S. DEPARTMENT OF ENERGY ...

  18. ITP Forest Products: Energy and Environmental Profile of the...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy and Environmental Profile of the U.S. Pulp and Paper Industry ITP Forest Products: Energy and Environmental Profile of the U.S. Pulp and Paper Industry PDF icon ...

  19. Search for: All records | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    if not all, atoms in a protein, causing their scattering factors to change during the pulse, with a preferential bleaching' of heavy atoms. This paper investigates the effects...

  20. A Key Enzyme to the Potency of an Anticancer Agent

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Enzyme Speeds Things Up The smell of chlorine is unmistakable. It's in the swimming pool, in household bleach, and sometimes the faint odor of chlorine rises up from...

  1. Use of sulfide-containing liquors for removing mercury from flue gases

    SciTech Connect (OSTI)

    Nolan, Paul S.; Downs, William; Bailey, Ralph T.; Vecci, Stanley J.

    2003-01-01

    A method and apparatus for reducing and removing mercury in industrial gases, such as a flue gas, produced by the combustion of fossil fuels, such as coal, adds sulfide ions to the flue gas as it passes through a scrubber. Ideally, the source of these sulfide ions may include at least one of: sulfidic waste water, kraft caustic liquor, kraft carbonate liquor, potassium sulfide, sodium sulfide, and thioacetamide. The sulfide ion source is introduced into the scrubbing liquor as an aqueous sulfide species. The scrubber may be either a wet or dry scrubber for flue gas desulfurization systems.

  2. Use of sulfide-containing liquors for removing mercury from flue gases

    SciTech Connect (OSTI)

    Nolan, Paul S.; Downs, William; Bailey, Ralph T.; Vecci, Stanley J.

    2006-05-02

    A method and apparatus for reducing and removing mercury in industrial gases, such as a flue gas, produced by the combustion of fossil fuels, such as coal, adds sulfide ions to the flue gas as it passes through a scrubber. Ideally, the source of these sulfide ions may include at least one of: sulfidic waste water, kraft caustic liquor, kraft carbonate liquor, potassium sulfide, sodium sulfide, and thioacetamide. The sulfide ion source is introduced into the scrubbing liquor as an aqueous sulfide species. The scrubber may be either a wet or dry scrubber for flue gas desulfurization systems.

  3. Advanced Recombinant Manganese Peroxidase for Biosynthesis of Lignin Bioproducts, Phase I Final Report, STTR Grant #: DE-SC0007503.

    SciTech Connect (OSTI)

    Beatty, Christopher; Kitner, Joshua; Lajoie, Curtis; McClain, Sean; Potochnik, Steve

    2012-12-13

    The core purpose of this Phase I STTR was to evaluate the feasibility of a new method of producing a recombinant version of manganese peroxidase (MnP) enzyme. MnP is a potentially valuable enzyme for producing high value lignin products and also for industrial de-coloring operations such as biobleaching of pulp and color removal from textile dye effluents. This lignin-modifying enzyme is produced in small amounts by the native host, a white rot fungus. Previous work by Oregon State University developed a secreted recombinant version of the enzyme in the yeast Pichia pastoris. Unfortunately, the expression is barely moderate and the enzyme is heavily glycosylated, which inhibits purification. In this work, the gene for the enzyme is given a tag which targets production of the enzyme to the peroxisome. This is a promising approach since this location is also where heme and hydrogen peroxide are sequestered, which are both necessary cofactors for MnP. More than ten recombinant strains were constructed, verified, and expressed in the Pichia system. Constitutive (GAP) and methanol-induced promoters (AOX) were tried for peroxisomal targeted, cytosolic, and secreted versions of MnP. Only the secreted strains showed activity. The amount of expression was not significantly changed. The degree of glycosylation was lessened using the AOX (methanol) promotoer, but the resulting enzyme was still not able to be purified using immobilized metal affinity chromatography. Additional work beyond the scope of the defined Phase I project was undertaken to construct, verify, and express Pichia strains that mutated the MnP glycosylation sites to inhibit this process. These strains did not show significant activity. The cause is not known, but it is possible that these sites are important to the structure of the enzyme. Also beyond the scope proposed for our Phase I STTR, the team collaborated with AbSci, a startup with a new E. coli based expression system focused on the production of

  4. Carbon-carbon bond cleavage of 1,2-hydroxy ethers b7 vanadium(V) dipicolinate complexes

    SciTech Connect (OSTI)

    Hanson, Susan K; Gordon, John C; Thorn, David L; Scott, Brian L; Baker, R Tom

    2009-01-01

    The development of alternatives to current petroleum-based fuels and chemicals is becoming increasingly important due to concerns over climate change, growing world energy demand, and energy security issues. Using non-food derived biomass to produce renewable feedstocks for chemicals and fuels is a particularly attractive possibility. However, the majority of biomass is in the form of lignocellulose, which is often not fully utilized due to difficulties associated with breaking down both lignin and cellulose. Recently, a number of methods have been reported to transform cellulose directly into more valuable materials such as glucose, sorbitol, 5-(chloromethyl)furfural, and ethylene glycol. Less progress has been made with selective transformations of lignin, which is typically treated in paper and forest industries by kraft pulping (sodium hydroxide/sodium sulfide) or incineration. Our group has begun investigating aerobic oxidative C-C bond cleavage catalyzed by dipicolinate vanadium complexes, with the idea that a selective C-C cleavage reaction of this type could be used to produce valuable chemicals or intermediates from cellulose or lignin. Lignin is a randomized polymer containing methoxylated phenoxy propanol units. A number of different linkages occur naturally; one of the most prevalent is the {beta}-O-4 linkage shown in Figure 1, containing a C-C bond with 1,2-hydroxy ether substituents. While the oxidative C-C bond cleavage of 1,2-diols has been reported for a number of metals, including vanadium, iron, manganese, ruthenium, and polyoxometalate complexes, C-C bond cleavage of 1,2-hydroxy ethers is much less common. We report herein vanadium-mediated cleavage of C-C bonds between alcohol and ether functionalities in several lignin model complexes. In order to explore the scope and potential of vanadium complexes to effect oxidative C-C bond cleavage in 1,2-hydroxy ethers, we examined the reactivity of the lignin model complexes pinacol monomethyl ether (A

  5. CX-004431: Categorical Exclusion Determination

    Office of Energy Efficiency and Renewable Energy (EERE)

    Pennsylvania Economic Development Association Sustainable Business Recovery for the Kraft Foods Global, IncorporatedCX(s) Applied: B5.1Date: 11/09/2010Location(s): Allentown, PennsylvaniaOffice(s): Energy Efficiency and Renewable Energy, National Energy Technology Laboratory

  6. Separation of Alcohols from Solution by Lignin Gels

    SciTech Connect (OSTI)

    Griffith, William {Bill} L; Compere, A L

    2008-01-01

    Partition relationships of radioisotope labeled ethanol and 1-butanol between aqueous solutions and a hydrated commercial Kraft softwood lignin gel are presented. These initial evaluations indicate that lignin hydrogels preferentially concentrate 1-butanol and, to a lesser extent, ethanol. The process implications and potential use of lignin as an inexpensive extractant are discussed.

  7. Methods of pretreating comminuted cellulosic material with carbonate-containing solutions

    DOE Patents [OSTI]

    Francis, Raymond

    2012-11-06

    Methods of pretreating comminuted cellulosic material with an acidic solution and then a carbonate-containing solution to produce a pretreated cellulosic material are provided. The pretreated material may then be further treated in a pulping process, for example, a soda-anthraquinone pulping process, to produce a cellulose pulp. The pretreatment solutions may be extracted from the pretreated cellulose material and selectively re-used, for example, with acid or alkali addition, for the pretreatment solutions. The resulting cellulose pulp is characterized by having reduced lignin content and increased yield compared to prior art treatment processes.

  8. Immediate Deployment of Waste Energy Technologies at Multiple Sites

    SciTech Connect (OSTI)

    2011-12-01

    Factsheet overviewing project that will deploy industrial technologies to more efficiently recover and reuse water and steam at pulp and paper facilities.

  9. EA-1888: Draft Environmental Assessment | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    EA-1888: Final Environmental Assessment RSE Pulp & Chemical, LLC (Subsidiary of Red Shield Environmental, LLC) ITP Forest Products: Energy and Environmental Profile of the...

  10. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    also produce important byproducts such as fresh or dried citrus pulp. SIC 2046-Wet Corn Milling: Establishments primarily engaged in milling corn or sorghum grain (milo) by the...

  11. ThermoChem Recovery International Inc | Open Energy Information

    Open Energy Info (EERE)

    Product: ThermoChem Recovery International is commercialising proprietary technology for chemical and energy recovery systems for the pulp and paper industry. References:...

  12. Carbon Emissions: Paper Industry

    U.S. Energy Information Administration (EIA) Indexed Site

    Btu Renewable Energy Sources (no net emissions): -- Pulping liquor: 882 trillion Btu -- Wood chips and bark: 389 trillion Btu Energy Information Administration, "1994...

  13. Development of an Integrated Biofuel and Chemical Refinery Presentatio...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Acid Pretreatment, Hardwood * Very high sugar, very clean, OLDER strain OTFF (RSA): Pulp & Paper 'unconcentrated' and 1.3 X by Rotovap * Performance limited by sugar ...

  14. Search for: All records | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    ... LPS stimulation. * HMGB1 enhanced hDPCs migration and induces cytoskeleton reorganization. ... proliferation, migration and cytoskeleton of cultured human dental pulp cells (DPCs). ...

  15. Oxygen-Enriched Combustion; Industrial Technologies Program ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Industry Applications Steel Reheat, soaking pits, ladles Aluminum Melting Copper Smelting and melting Glass Melting Pulp and Paper Lime kilns, black liquor boilers ...

  16. Monroe County, Alabama: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    Alabama Pine Pulp Biomass Facility Places in Monroe County, Alabama Beatrice, Alabama Excel, Alabama Frisco City, Alabama Monroeville, Alabama Vredenburgh, Alabama Retrieved from...

  17. Sacrificial Protective Coating Materials That Can Be Regenerated...

    Broader source: Energy.gov (indexed) [DOE]

    Teledyne Scientific and Imaging - Thousand Oaks, CA A highly durable membrane coating will be developed, optimized, and tested for the pulp and paper industry's black ...

  18. PowerPoint Presentation

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    plant training in Jinan * Jan 2013: Petrochemical plant training in Beijing; pulp and paper plant training in Suzhou * Sept 2012 and Aug 2013: webinar training on process heating...

  19. Slide 1

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2,000 China (2010) Wood and wood products Transport equipment Non-specified industry Paper, pulp and printing Food and tobacco Textile and leather Petrochemicals Machinery...

  20. Center for Nanophase Materials Sciences (CNMS) - ORNL develops...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    (Newswise) Turning lignin, a plant's structural "glue" and a byproduct of the paper and pulp industry, into something considerably more valuable is driving a research effort headed...

  1. Method for the delignification of lignocellulosic material by adding a dialkyl substituted octahydroanthraquinone

    DOE Patents [OSTI]

    Dimmel, Donald R.

    2000-01-01

    The present invention provides a method for the synthesis of substituted octahydroanthraquinones and substituted anthraquinones which are effective for pulping of lignocellulosics.

  2. AMO Industrial Distributed Energy: Immediate Deployment of Waste Energy Technologies at Multiple Sites

    Broader source: Energy.gov [DOE]

    Fact sheet overviewing Verso Paper Corp. project that will deploy industrial technologies to recover and reuse water and steam at pulp and paper facilities.

  3. Apparatus for the separation of hydrophobic and hydrophilic particles...

    Office of Scientific and Technical Information (OSTI)

    This is accomplished through the use of a flotation column, microbubbles, recycling of the flotation pulp, and countercurrent wash water to gently wash the froth. Also disclosed ...

  4. Search for: All records | DOE Patents

    Office of Scientific and Technical Information (OSTI)

    ... recycling of the flotation pulp, and countercurrent wash water to gently wash the froth. ... with a solvent system containing a water-in-oil microemulsion wherein the inverted ...

  5. Bioenergy Demand in a Market Driven Forest Economy (U.S. South...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sustainability * Projecting Impact of Age Class Structure * Pellets, Residues, and ...ton stumpage prices - fiber, energy pellets, pulp, composite or engineered materials ...

  6. Microsoft PowerPoint - Overview of Biomass Energy and Economic...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Lumber and plywood * Pulp & paper * Wood pellets * District energy * Greenhouses * Biochar ... A tree or a forest? * Clean cellulosic biomass: Hog fuel, wood pallets, wood pellets fall ...

  7. Energy Department Requests Proposals for New Institute to Boost...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... major savings in energy-intensive sectors like chemical manufacturing, oil and gas refining, pulp and paper-making, food manufacturing, biofuels, fuel cells, and other industries. ...

  8. Flambeau River Biofuels Demonstration-Scale Biorefinery | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Flambeau River Biofuels Demonstration-Scale Biorefinery Flambeau River Biofuels Demonstration-Scale Biorefinery The Flambeau River biorefinery will be added to an existing pulp and ...

  9. EA-1888: Final Environmental Assessment | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    operate a demonstration-scale integrated biorefinery at their existing pulp mill in Old Town, Maine, demonstrating the production of n-butanol from lignocellulosic (wood) extract. ...

  10. FORM EIA-846(F)

    U.S. Energy Information Administration (EIA) Indexed Site

    packing materials, etc.) Pulping or black liquor Waste oils and tars Biomass Hydrogen Other combustible energy sources: (List separately), K? Census use only sv(2) 216...

  11. Pacific Ethanol, Inc | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    02 KB) More Documents & Publications Pacific Ethanol, Inc Pacific Ethanol, Inc RSE Pulp & Chemical, LLC (Subsidiary of Red Shield Environmental, LLC)

  12. ITP Forest Products: Energy and Environmental Profile of the...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ENERGY AND ENVIRONMENTAL PROFILE OF THE U.S. PULP AND PAPER INDUSTRY Industrial ... cans, awaiting shipment December 2005 Energy and Environmental Profile of the U.S. ...

  13. Definition:Black Liquor | Open Energy Information

    Open Energy Info (EERE)

    into paper pulp removing lignin, hemicelluloses and other extractives from the wood to free the cellulose fibers. View in Wikipedia Retrieved from "http:en.openei.orgw...

  14. Carbon Emissions Reduction Potential in the US Chemicals and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Carbon Emissions Reduction Potential in the US Chemicals and Pulp and Paper Industries by Applying CHP Technologies, June 1999 Carbon Emissions Reduction Potential in the US ...

  15. Celunol Corp formerly BCI | Open Energy Information

    Open Energy Info (EERE)

    and other value added products from cellulosic waste derived from pulp and paper, wood, agriculture and various other waste streams. References: Celunol Corp (formerly...

  16. Pulsed Corona Plasma Technology for Treating VOC Emissions from...

    Office of Scientific and Technical Information (OSTI)

    from Pulp Mills Under the DOE Office of Industrial Technologies Forest Products program ... plasma technology for control of the vent emissions from HVLC Brownstock Washers. ...

  17. LCLS-scheduling-run_V_Ver9c.xlsx

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    RYAN Time-resolved Auger relaxation via transient x-ray bleaching in O2 L430 XPP FOERST, MICHAEL Nonlinear Phonon Control in Quantum Solids: A Femtosecond Crystallographic...

  18. PRODUCTION OF METALS AND THEIR COMPOUNDS

    DOE Patents [OSTI]

    Arden, T.V.; Burstall, F.H.; Davies, G.R.; Linstead, R.P.; Wells, R.A.

    1958-11-18

    Zirconium nitrate can be separated from hafnium nitrate by mixing the nitrates with ethyl cellulose pulp, eluting the mass with diethyl ether containing nitric acid, and passing the eluent through a column of cellulose pulp the outflow of which is substantially free of hafnium.

  19. Testing fluidized bed incinerators for energy-efficient operation for the Southtowns Sewage Treatment Agency. Final report

    SciTech Connect (OSTI)

    1996-01-01

    Two methods for improving the energy efficiency of fluidized bed sludge incinerators were evaluated. The first method used paper pulp and polymer as conditioning agents for municipal sludge instead of lime and ferric chloride. Automatic control of the incinerator was the second method evaluated for energy savings. To evaluate the use of paper pulp and polymer as conditioning agents, varying quantities of paper pulp were added to the liquid sludge to determine the optimal sludge-to-paper pulp ratio. The effect of the paper pulp and polymer-conditioned sludge on plant operations also was evaluated. When compared to sludge conditioned with lime and ferric chloride, the paper pulp and polymer-conditioned sludge had similar cake release and feed characteristics, higher BTU values for the dry sludge solids, required less auxiliary fuel for incineration, and generated less ash for disposal. The paper pulp and polymer did not have any appreciable negative effects on the operation of the wastewater treatment plant. It was estimated that processing and incinerating the sludge conditioned with paper pulp and polymer resulted in a cost savings of up to $91.73 per dry ton of activated sludge solids. To evaluate the effect of automatic control, all the incinerator operating parameters including air flow rates, fuel oil feed rates, and sludge feed rates, were automatically monitored and controlled to minimize auxiliary fuel oil use and to keep the incinerator running at optimal conditions. Although effective, the estimated cost savings for automatic control of the incinerator were small.

  20. Solar collector panel

    SciTech Connect (OSTI)

    Gessford, J.D.

    1983-03-01

    A solar collector panel and a method of making the collector panel. The solar collector panel has four layers of fiberglass mat which are each saturated with a catalyzed liquiform resin. Between the first two layers, unimpregnated kraft honeycomb paper having an open cellular structure is placed so as to form a resinated honeycomb core between these first two layers. A plurality of fluid channels are then bonded to the second layer of resin saturated fiberglass mat. The fluid channels are made of a material having a coefficient of thermal expansion essentially equal to that of the fiberglass mat. The third layer of resinsaturated fiberglass mat is placed over the fluid channels. A second layer of kraft honeycomb paper is then placed between the third and fourth layers of resin-saturated fiberglass mat, and a clear gel coat mixed with an ultraviolet inhibitor solution is rolled out over the top of the solar collector panel to partially screen out ultraviolet rays.

  1. Proceedings of the DOE/Industry Sensor Working Group meeting, Austin, Texas

    SciTech Connect (OSTI)

    Not Available

    1988-11-01

    This paper report contains topics presented at a sensor workshop group meeting. The topics describe measuring instruments of use in the pulp and paper industry. Topics include: measurement of solids fraction; process instrumentation research for the pulp paper industry; real-time non-contact optical surface motion monitor; on-machine sensors to measure paper mechanical properties; hierarchical intelligent control of industrial processes -- an in-parallel lime kiln application; proposal for research on lignin concentration measurement in pulping liquors; and advanced polymeric sensor materials for industrial drying.

  2. Implementation of a TMP Advanced Quality Control System at a Newsprint Manufacturing Plant

    SciTech Connect (OSTI)

    Sebastien Kidd

    2006-02-14

    This project provided for the implementation of an advanced, model predictive multi-variant controller that works with the mill that has existing distributed control system. The method provides real time and online predictive models and modifies control actions to maximize quality and minimize energy costs. Using software sensors, the system can predict difficult-to-measure quality and process variables and make necessary process control decisions to accurately control pulp quality while minimizing electrical usage. This method of control has allowed Augusta Newsprint Company to optimize the operation of its Thermo Mechanical Pulp mill for lower energy consumption and lower pulp quality variance.

  3. Maine biofuels project saves livelihood of town | Department...

    Broader source: Energy.gov (indexed) [DOE]

    Bioenergy Pumps New Life into Pulp and Paper Mills Out With the Old, In With the New: New Hampshire Town to Upgrade Lighting DOE Selects 3 Small-Scale Biorefinery Projects for up ...

  4. TITLE GOES HERE

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Processing hub Mixed Organic Pulp Material may be trucked in or conveyed "over the wall" CNG as diesel Equivalent Remaining Mass as Clean Organic Pellets for soil amendment etc. ...

  5. CX-004710: Categorical Exclusion Determination

    Broader source: Energy.gov [DOE]

    Highly Energy Efficient Directed-Green Liquor PulpingCX(s) Applied: B3.6Date: 12/14/2010Location(s): ColoradoOffice(s): Energy Efficiency and Renewable Energy, Golden Field Office

  6. Renewable, Low-Cost Carbon Fiber for Lightweight Vehicles: Summary...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    would need to be developed. Previous work has sought to use lignin from pulp and paper mills as a feedstock for carbon fiber, with varying levels of success. Current...

  7. Table 3.5 Selected Byproducts in Fuel Consumption, 2010;

    U.S. Energy Information Administration (EIA) Indexed Site

    Blast Pulping Liquor NAICS FurnaceCoke Petroleum or Wood ... Black Liquor Bark Total United States 311 Food 11 0 7 0 0 1 ... 0 0 324110 Petroleum Refineries 1,901 0 1,347 553 0 0 ...

  8. NewPage Demonstration-Scale Biorefinery | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    NewPage Demonstration-Scale Biorefinery NewPage Demonstration-Scale Biorefinery The NewPage biorefinery will be added to an existing pulp and paper mill to create renewable ...

  9. Adaption of Machine Fluid Analysis for Manufacturing - Final Report

    SciTech Connect (OSTI)

    Pardini, Allan F.

    2005-08-16

    Pacific Northwest National Laboratory (PNNL: Operated by Battelle Memorial Institute for the Department of Energy) is working with the Department of Energy (DOE) to develop technology for the US mining industry. Filtration and lubricant suppliers to the pulp and paper industry had noted the recent accomplishments by PNNL and its industrial partners in the DOE OIT Mining Industry of the Future Program, and asked for assistance in adapting this DOE-funded technology to the pulp and paper industry.

  10. Black liquor gasification phase 2D final report

    SciTech Connect (OSTI)

    Kohl, A.L.; Stewart, A.E.

    1988-06-01

    This report covers work conducted by Rockwell International under Amendment 5 to Subcontract STR/DOE-12 of Cooperative Agreement DE-AC-05-80CS40341 between St. Regis Corporation (now Champion International) and the Department of Energy (DOE). The work has been designated Phase 2D of the overall program to differentiate it from prior work under the same subcontract. The overall program is aimed at demonstrating the feasibility of and providing design data for the Rockwell process for gasifying Kraft black liquor. In this process, concentrated black liquor is converted into low-Btu fuel gas and reduced melt by reaction with air in a specially designed gasification reactor.

  11. Radiant flash pyrolysis of biomass using a xenon flashtube

    SciTech Connect (OSTI)

    Hopkins, M.W.; Antal, M.J. Jr.

    1984-06-01

    Biomass materials, including lignin, redwood, corn cob, Calotropis Procera, Leucaena wood, Kraft paper, newsprint, cow manure, D-glucose, and D-cellobiose, were pyrolyzed in vacuum by the visible radiant flux emitted from a Xenon flashtube. The flux density exceeded 8 kW/cm/sup 2/ during the 1 ms flash. Sirup yields were low (avg 25%), while the gas yield was high (avg 32%). The gaseous products were composed primarily of CO and CO/sub 2/. The high relative yields of CO establish the existence of a high temperature fragmentation pathway active during the flash pyrolysis of all biomass materials. 39 references, 2 figures, 5 tables.

  12. Fundamentals of thermochemical biomass conversion

    SciTech Connect (OSTI)

    Overend, R.P.; Milne, T.A.; Mudge, L.

    1985-01-01

    The contents of this book are: Wood and biomass ultrastructure; Cellulose, hemicellulose and extractives; Lignin; Pretreatment of biomass for thermochemical biomass conversion; A kinetic isotope effect in the thermal dehydration of cellobiose; Gasification and liquefaction of forest products in supercritical water; Thermochemical fractionation and liquefaction of wood; The pyrolysis and gasification of wood in molten hydroxide eutectics; Influence of alkali carbonates on biomass volatilization; Flash pyrolysis of biomass with reactive and non-reactive gases; Pyrolytic reactions and biomass; Product formation in the pyrolysis of large wood particles; The pyrolysis under vacuum of aspen poplar; Simulation of kraft lignin pyrolysis; and Kinetics of wood gasification by carbon dioxide and steam.

  13. Apparatus for control of mercury

    SciTech Connect (OSTI)

    Downs, William; Bailey, Ralph T.

    2001-01-01

    A method and apparatus for reducing mercury in industrial gases such as the flue gas produced by the combustion of fossil fuels such as coal adds hydrogen sulfide to the flue gas in or just before a scrubber of the industrial process which contains the wet scrubber. The method and apparatus of the present invention is applicable to installations employing either wet or dry scrubber flue gas desulfurization systems. The present invention uses kraft green liquor as a source for hydrogen sulfide and/or the injection of mineral acids into the green liquor to release vaporous hydrogen sulfide in order to form mercury sulfide solids.

  14. Enhancing activated-peroxide formulations for porous materials :

    SciTech Connect (OSTI)

    Krauter, Paula; Tucker, Mark D.; Tezak, Matthew S.; Boucher, Raymond

    2012-12-01

    During an urban wide-area incident involving the release of a biological warfare agent, the recovery/restoration effort will require extensive resources and will tax the current capabilities of the government and private contractors. In fact, resources may be so limited that decontamination by facility owners/occupants may become necessary and a simple decontamination process and material should be available for this use. One potential process for use by facility owners/occupants would be a liquid sporicidal decontaminant, such as pHamended bleach or activated-peroxide, and simple application devices. While pH-amended bleach is currently the recommended low-tech decontamination solution, a less corrosive and toxic decontaminant is desirable. The objective of this project is to provide an operational assessment of an alternative to chlorine bleach for low-tech decontamination applications activated hydrogen peroxide. This report provides the methods and results for activatedperoxide evaluation experiments. The results suggest that the efficacy of an activated-peroxide decontaminant is similar to pH-amended bleach on many common materials.

  15. Pd/V.sub.2O.sub.5 device for colorimetric H.sub.2 detection

    DOE Patents [OSTI]

    Liu, Ping; Tracy, C. Edwin; Pitts, J. Roland; Smith, II, R. Davis; Lee, Se-Hee

    2008-09-02

    A sensor structure for chemochromic optical detection of hydrogen gas over a wide response range, that exhibits stability during repeated coloring/bleaching cycles upon exposure and removal of hydrogen gas, comprising: a glass substrate (20); a vanadium oxide layer (21) coated on the glass substrate; and a palladium layer (22) coated on the vanadium oxide layer.

  16. Method of digesting an explosive nitro compound

    DOE Patents [OSTI]

    Shah, Manish M.

    2000-01-01

    The present invention is a process wherein bleaching oxidants are used to digest explosive nitro compounds. The process has an excellent reaction rate for digesting explosives and operates under multivariate conditions. Reaction solutions may be aqueous, non-aqueous or a combination thereof, and can also be any pH, but preferably have a pH between 2 and 9. The temperature may be ambient as well as any temperature above which freezing of the solution would occur and below which any degradation of the bleaching oxidant would occur or below which any explosive reaction would be initiated. The pressure may be any pressure, but is preferably ambient or atmospheric, or a pressure above a vapor pressure of the aqueous solution to avoid boiling of the solution. Because the bleaching oxidant molecules are small, much smaller than an enzyme molecule for example, they can penetrate the microstructure of plastic explosives faster. The bleaching oxidants generate reactive hydroxyl radicals, which can destroy other organic contaminants, if necessary, along with digesting the explosive nitro compound.

  17. Q-switched Raman laser system

    DOE Patents [OSTI]

    George, E.V.

    Method and apparatus for use of a Raman or Brillouin switch together with a conventional laser and a saturable absorber that is rapidly bleached at a predeterimined frequency nu = nu/sub O/, to ultimately produce a Raman or Brillouin pulse at frequency nu = nu/sub O/ +- nu /sub Stokes/.

  18. Q-Switched Raman laser system

    DOE Patents [OSTI]

    George, E. Victor

    1985-01-01

    Method and apparatus for use of a Raman or Brillouin switch together with a conventional laser and a saturable absorber that is rapidly bleached at a predetermined frequency .nu.=.nu..sub.0, to ultimately produce a Raman or Brillouin pulse at frequency .nu.=.nu..sub.0 .+-..nu..sub.Stokes.

  19. Development of a prototype lignin concentration sensor. Final report. Draft

    SciTech Connect (OSTI)

    Jeffers, L.A.

    1994-11-01

    The ultimate objective of the DOE-sponsored program discussed in this report is to commercialize an instrument for real-time, in-situ measurement of lignin in wood pulp at a variety of locations in the pulp process stream. The instrument will be used as a primary sensor for process control in the pulp and paper industry. Work done by B&W prior to the initiation of this program had shown: there is a functional relationship between the fluorescence intensity and the Kappa number as measured at the pulp mill laboratory. Kappa number is a standard wet chemical method for determination of the lignin concentration; the relationship is one of decreasing intensity with Kappa number, indicating operation in the quenched fluorescence regime; a great deal of scatter in the data. Because of the preliminary nature of the study, the origin of the scatter was not identified. This report documents the results of laboratory measurements made on a variety of well defined pulp samples to generate the data necessary to: determine the feasibility of an instrument for on-line lignin concentration measurement using laser fluorescence; identify the preferred measurement strategy; define the range of applicability of the instrument; and to provide background information to guide the design of a field-worthy prototype.

  20. Hydroprocessing lignin and lignin model compounds; Products, kinetics, and catalyst aging

    SciTech Connect (OSTI)

    Train, P.M. ); Klein, M.T. )

    1991-01-01

    This paper reports the hydroprocessing reaction of kraft lignin and four of its model compounds, o-hydroxydiphenylmethane (OHD), diphenylmethane (DPM), 4-phenoxyphenol (PP), and 4-methylguaiacol (MG) studied over a sulfided CoMo/{gamma}-Al{sub 2}O{sub 3} catalyst. The reactions of OHD were also studied over sulfided Ni-Mo/{gamma}-Al{sub 2}O{sub 3}, Ni-W/{gamma}-Al{sub 2}O{sub 3}, and Ni-Mo/zeolite catalysts. Reaction pathways, kinetics, and catalyst deactivation were resolved. Experiments with the actual kraft lignin substrate showed that catalytic hydroprocessing led to higher yields of single-ring products and lower yields of light gas compared to hydropyrolysis alone. The CoMo/{gamma}-Al{sub 2}O{sub 3} catalyst increased the selectivity to non-coking monophenolics and hydrocarbon products. The model compound results permitted interpretation. The hydroxyl substituents on OHD and PP directed bond cleavage strongly. The atom linking the two aromatic rings remained almost exclusively with the unsubstituted ring after cleavage. The substituent increased reactivity by at least an order of magnitude. The catalytic reactions of OHD, DPM, and PP were 10{sup 3}-19{sup 4} times faster than their thermal reactions. Deoxygenation was appreciable in these reactions and in the catalytic hydroprocessing of MG.

  1. Solar collector panel

    SciTech Connect (OSTI)

    Gessford, J.D.

    1980-11-11

    A solar collector panel and method of making same are disclosed. The solar collector panel has four layers of fiberglass mat which are each saturated with a catalyzed liquiform resin. Between the first two layers, unimpregnated kraft honeycomb paper having an open cellular structure is placed so as to form a resinated honeycomb core between these first two layers. A black gel coat is sprayed onto the second layer of resin-saturated fiberglass mat and a plurality of copper tubes are then placed onto the black gel coat so as to be bonded in heat-transfer relation thereto. The third layer of resin-saturated fiberglass mat is draped over the copper tubes so as to insulate them. A second layer of kraft honeycomb paper is then placed between the third and forth layers of resin-saturated fiberglass mat, and a clear gel coat mixed with an ultraviolet inhibitor solution is rolled out over the top of the solar collector panel to partially screen out ultraviolet rays.

  2. Profiles in garbage: Old newspaper

    SciTech Connect (OSTI)

    Miller, C.

    1998-08-01

    Newspapers are printed on newsprint. Newsprint is an uncoated groundwood paper that is made by mechanically grinding wood pulp without first removing lignin and other components of wood pulp. This creates a different product than the chemical pulping process used to make office paper and other grades of paper. Old newspaper (ONP) is the term used for scrap newspapers. More than 64.2 million newspapers are sold every day by the 1,664 daily newspapers in North America. The amount of newspapers generated by increased by 5.2 million tons since 1960, but its market share of solid waste decreased by 27%. Newspaper recycling increased by 4.9 million tons and the recycling rate doubled during that period.

  3. High Selectivity Oxygen Delignification

    SciTech Connect (OSTI)

    Lucian A. Lucia

    2005-11-15

    Project Objective: The objectives of this project are as follows: (1) Examine the physical and chemical characteristics of a partner mill pre- and post-oxygen delignified pulp and compare them to lab generated oxygen delignified pulps; (2) Apply the chemical selectivity enhancement system to the partner pre-oxygen delignified pulps under mill conditions (with and without any predetermined amounts of carryover) to determine how efficiently viscosity is preserved, how well selectivity is enhanced, if strength is improved, measure any yield differences and/or bleachability differences; and (3) Initiate a mill scale oxygen delignification run using the selectivity enhancement agent, collect the mill data, analyze it, and propose any future plans for implementation.

  4. Biopulping: A new energy-saving technology for papermaking

    SciTech Connect (OSTI)

    Scott, G.M.; Akhtar, M.; Lentz, M.J.; Kirk, T.K.; Swaney, R.; Shipley, D.F.

    1997-07-01

    Biopulping is defined as the treatment of wood chips with lignin-degrading fungi prior to pulping. Fungal pretreatment prior to mechanical pulping reduces electrical energy requirements during refining or increases mill throughput, improves paper strength, reduces the pitch content, reduces cooking time for sulfite pulping, and reduces the environmental impact of pulping. The recent work involved scaling up the biopulping process towards the industrial level, investigating both the engineering and economic feasibility of the technology. The authors envision the process to be done in either a chip-pile or silo-based system for which several factors need to be considered. These factors include the degree of decontamination, a hospitable environment for the fungus, and the overall process economics. Currently, treatment of the chips with low pressure steam is sufficient for decontamination. Furthermore, a simple, forced ventilation system can be used to maintain the proper temperature, humidity, and moisture content throughout the chip bed, thus promoting uniform growth of the fungus. The pilot-scale trial resulted in the successful treatment of 4 tons, of wood chips (dry weight basis) with results comparable to those on a laboratory scale. For mechanical pulping, a 2-week treatment results in approximately 30% energy savings that, considering the additional equipment and operating costs, results in an overall savings of $9 to $20/ton of pulp in a chip-pile system. The other benefits that biopulping confers improve the economics considerably A larger, 40-ton trial was also successful, with energy savings and paper properties comparable with the laboratory scale.

  5. Profiles in garbage: Office paper

    SciTech Connect (OSTI)

    Miller, C.

    1998-04-01

    The primary markets for recycled office paper are tissue mills, printing and writing paper, and paperboard packaging. Other uses include exports and newsprint. As recently as 1990, more than half of recovered office paper was exported, primarily to paper mills in Pacific Rim countries. This decade has seen an increase in the number of mills using deinked market pulp made from office paper. North American capacity to produce deinked market pulp skyrocketed in the first half of this decade. However, oversupply in the end markets for office paper led to financial problems and shutdown for several of these new mills.

  6. Decontamination formulation with sorbent additive

    DOE Patents [OSTI]

    Tucker; Mark D. , Comstock; Robert H.

    2007-10-16

    A decontamination formulation and method of making that neutralizes the adverse health effects of both chemical and biological compounds, especially chemical warfare (CW) and biological warfare (BW) agents, and toxic industrial chemicals. The formulation provides solubilizing compounds that serve to effectively render the chemical and biological compounds, particularly CW and BW compounds, susceptible to attack, and at least one reactive compound that serves to attack (and detoxify or kill) the compound. The formulation includes at least one solubilizing agent, a reactive compound, a bleaching activator, a sorbent additive, and water. The highly adsorbent, water-soluble sorbent additive (e.g., sorbitol or mannitol) is used to "dry out" one or more liquid ingredients, such as the liquid bleaching activator (e.g., propylene glycol diacetate or glycerol diacetate) and convert the activator into a dry, free-flowing powder that has an extended shelf life, and is more convenient to handle and mix in the field.

  7. 2D heterodyne-detected sum frequency generation study on the ultrafast vibrational dynamics of H{sub 2}O and HOD water at charged interfaces

    SciTech Connect (OSTI)

    Inoue, Ken-ichi; Singh, Prashant C.; Nihonyanagi, Satoshi; Tahara, Tahei; Yamaguchi, Shoichi

    2015-06-07

    Two-dimensional heterodyne-detected vibrational sum-frequency generation (2D HD-VSFG) spectroscopy is applied to study the ultrafast vibrational dynamics of water at positively charged aqueous interfaces, and 2D HD-VSFG spectra of cetyltrimethylammonium bromide (CTAB)/water interfaces in the whole hydrogen-bonded OH stretch region (3000 cm{sup ?1} ? ?{sub pump} ? 3600 cm{sup ?1}) are measured. 2D HD-VSFG spectrum of the CTAB/isotopically diluted water (HOD-D{sub 2}O) interface exhibits a diagonally elongated bleaching lobe immediately after excitation, which becomes round with a time constant of ?0.3 ps due to spectral diffusion. In contrast, 2D HD-VSFG spectrum of the CTAB/H{sub 2}O interface at 0.0 ps clearly shows two diagonal peaks and their cross peaks in the bleaching region, corresponding to the double peaks observed at 3230 cm{sup ?1} and 3420 cm{sup ?1} in the steady-state HD-VSFG spectrum. Horizontal slices of the 2D spectrum show that the relative intensity of the two peaks of the bleaching at the CTAB/H{sub 2}O interface gradually change with the change of the pump frequency. We simulate the pump-frequency dependence of the bleaching feature using a model that takes account of the Fermi resonance and inhomogeneity of the OH stretch vibration, and the simulated spectra reproduce the essential features of the 2D HD-VSFG spectra of the CTAB/H{sub 2}O interface. The present study demonstrates that heterodyne detection of the time-resolved VSFG is critically important for studying the ultrafast dynamics of water interfaces and for unveiling the underlying mechanism.

  8. Modified Yeast Show Improved Xylose Fermentation and Toxin Tolerance -

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Energy Innovation Portal Show Improved Xylose Fermentation and Toxin Tolerance Great Lakes Bioenergy Research Center Contact GLBRC About This Technology Technology Marketing Summary Bleaching plant material with alkaline hydrogen peroxide (AHP) is an old process used for papermaking. Several decades ago researchers suggested that this method also could be used in biofuel production. The method involves treating switchgrass or corn stover with hydrogen peroxide under basic conditions.

  9. Method for producing hydrogen and oxygen by use of algae

    DOE Patents [OSTI]

    Greenbaum, E.

    1982-06-16

    Efficiency of process for producing H/sub 2/ by subjecting algae in an aqueous phase to light irradiation is increased by culturing algae which has been bleached during a first period of irradiation in a culture medium in an aerobic atmosphere until it has regained color and then subjecting this algae to a second period of irradiation wherein hydrogen is produced at an enhanced rate.

  10. First-of-its-Kind Carbon Capture and Conversion Demonstration Technology Opening in Texas

    Broader source: Energy.gov [DOE]

    WASHINGTON D.C. — Today, the Department of Energy and Skyonic Corporation marked the opening of a major project demonstration for converting carbon dioxide (CO2) into commercial products. This new plant will use a first-of-its-kind process to capture 75,000 tons of CO2 from a San Antonio, Texas, cement plant and convert the greenhouse gas into other products, including sodium carbonate and sodium bicarbonate, hydrochloric acid and bleach.

  11. OSTIblog Articles in the carbon sequestration Topic | OSTI, US Dept of

    Office of Scientific and Technical Information (OSTI)

    Energy Office of Scientific and Technical Information sequestration Topic Carbon Sequestration - Helping to Save Our Beautiful World by Kathy Chambers 17 Apr, 2014 in 17081 Goose-BNL.jpg Carbon Sequestration - Helping to Save Our Beautiful World Read more about 17081 Warmer winters are changing bird migratory patterns, warmer seawater is linked to coral reef bleaching in the Florida Keys and Puerto Rico, and more extreme climate events are affecting society and ecosystems. According to the

  12. 1

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Saved by the Bell The bell is about to ring, and these students need to get to Teacher Turtle's class on time! Today, Teacher Turtle is teaching about rising sea temperatures and global warming. She has seen evidence of widespread coral bleaching and more frequent and intense ENSO (El Niño/Southern Oscillation) storm patterns around her home, the Pacific "warm pool."

  13. Method for producing hydrogen and oxygen by use of algae

    DOE Patents [OSTI]

    Greenbaum, Elias

    1984-01-01

    Efficiency of process for producing H.sub.2 by subjecting algae in an aqueous phase to light irradiation is increased by culturing algae which has been bleached during a first period of irradiation in a culture medium in an aerobic atmosphere until it has regained color and then subjecting this algae to a second period of irradiation wherein hydrogen is produced at an enhanced rate.

  14. Slide 1

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Characterization of the peridinin-chlorophyll a-protein light- harvesting complex in Symbiodinium dinoflagellates and comparison of its structure and properties to that in Amphidinium carterae. Significance and Impact With the detailed 3-D structure of the complex, we can now study the molecular factors that contribute to highly efficient light harvesting by the organism and better understand how the organism inhibits coral bleaching. Research Details - Homology modeling, using the identified

  15. EA-1888: Old Town Fuel and Fiber Proposed Demonstration-Scale Integrated Biorefinery in Old Town, Maine

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal by Old Town Fuel and Fiber to install and operate a demonstration-scale integrated biorefinery at their existing pulp mill in Old Town, Maine, demonstrating the production of n-butanol from lignocellulosic (wood) extract.

  16. Mangroves - what are they worth

    SciTech Connect (OSTI)

    Christensen, B.

    1983-01-01

    This paper is based on a study for FAO and on the management and utilization of mangroves in Asia and the Pacific. Land use options are examined in relation to the different roles which mangroves play (provision of firewood, charcoal, timber and pulp; wildlife; fisheries and aquaculture; and agriculture). Special attention is paid to mangrove management in Malaysia. (Refs 26)

  17. Neil Rossmeissl | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Neil Rossmeissl About Us Neil Rossmeissl - General Engineer Neil Rossmeissl is a General Engineer with the Office of Energy Efficiency and Renewable Energy's Biomass Program. Most Recent Making Algal Biofuel Production More Efficient, Less Expensive January 10 Bioenergy Pumps New Life into Pulp and Paper Mills December 13

  18. Big Island Demonstration Project - Black Liquor

    SciTech Connect (OSTI)

    2006-08-01

    Black liquor is a papermaking byproduct that also serves as a fuel for pulp and paper mills. This project involves the design, construction, and operation of a black liquor gasifier that will be integrated into Georgia-Pacific's Big Island facility in Virginia, a mill that has been in operation for more than 100 years.

  19. Guidance manual for developing best management practices (BMP). Final report

    SciTech Connect (OSTI)

    Not Available

    1993-10-01

    ;Table of Contents: Introduction to Best Management Practices (BMP); BMP Plan Development; Industry-Specific BMP (Metal Finishing; Organic Chemicals, Plastics, and Synthetic Fibers Manufacturing; Textiles Manufacturing; Pulp and Paper Manufacturing; Pesticides Formulation; Pharmaceuticals Manufacturing; Primary Metals Manufacturing; Petroleum Refining; and Inorganic Chemicals Manufacturing); Resources Available for Determining BMP; BMP Plan Development Checklists; and Theoretical Decision-Making Process for BMP Plan Development.

  20. Trichoderma genes

    DOE Patents [OSTI]

    Foreman, Pamela; Goedegebuur, Frits; Van Solingen, Pieter; Ward, Michael

    2012-06-19

    Described herein are novel gene sequences isolated from Trichoderma reesei. Two genes encoding proteins comprising a cellulose binding domain, one encoding an arabionfuranosidase and one encoding an acetylxylanesterase are described. The sequences, CIP1 and CIP2, contain a cellulose binding domain. These proteins are especially useful in the textile and detergent industry and in pulp and paper industry.

  1. CIP1 polypeptides and their uses

    DOE Patents [OSTI]

    Foreman, Pamela; Van Solingen, Pieter; Goedegebuur, Frits; Ward, Michael

    2011-04-12

    Described herein are novel gene sequences isolated from Trichoderma reesei. Two genes encoding proteins comprising a cellulose binding domain, one encoding an arabionfuranosidase and one encoding an acetylxylanesterase are described. The sequences, CIP1 and CIP2, contain a cellulose binding domain. These proteins are especially useful in the textile and detergent industry and in pulp and paper industry.

  2. Electrochromic window with high reflectivity modulation

    DOE Patents [OSTI]

    Goldner, Ronald B.; Gerouki, Alexandra; Liu, Te-Yang; Goldner, Mark A.; Haas, Terry E.

    2000-01-01

    A multi-layered, active, thin film, solid-state electrochromic device having a high reflectivity in the near infrared in a colored state, a high reflectivity and transmissivity modulation when switching between colored and bleached states, a low absorptivity in the near infrared, and fast switching times, and methods for its manufacture and switching are provided. In one embodiment, a multi-layered device comprising a first indium tin oxide transparent electronic conductor, a transparent ion blocking layer, a tungsten oxide electrochromic anode, a lithium ion conducting-electrically resistive electrolyte, a complimentary lithium mixed metal oxide electrochromic cathode, a transparent ohmic contact layer, a second indium oxide transparent electronic conductor, and a silicon nitride encapsulant is provided. Through elimination of optional intermediate layers, simplified device designs are provided as alternative embodiments. Typical colored-state reflectivity of the multi-layered device is greater than 50% in the near infrared, bleached-state reflectivity is less than 40% in the visible, bleached-state transmissivity is greater than 60% in the near infrared and greater than 40% in the visible, and spectral absorbance is less than 50% in the range from 0.65-2.5 .mu.m.

  3. Treatment of Lignin Precursors to Improve their Suitability for Carbon Fibers: A Literature Review

    SciTech Connect (OSTI)

    Paul, Ryan; Naskar, Amit; Gallego, Nidia; Dai, Xuliang; Hausner, Andrew

    2015-04-17

    Lignin has been investigated as a carbon fiber precursor since the 1960s. Although there have been a number of reports of successful lignin-based carbon fiber production at the lab scale, lignin-based carbon fibers are not currently commercially available. This review will highlight some of the known challenges, and also the reported methods for purifying and modifying lignin to improve it as a precursor. Lignin can come from different sources (e.g. hardwood, softwood, grasses) and extraction methods (e.g. organosolv, kraft), meaning that lignin can be found with a diversity of purity and structure. The implication of these conditions on lignin as carbon fiber precursor is not comprehensively known, especially as the lignin landscape is evolving. The work presented in this review will help guide the direction of a project between GrafTech and ORNL to develop lignin carbon fiber technology, as part of a cooperative agreement with the DOE Advanced Manufacturing Office.

  4. Chronic disease and early exposure to air-borne mixtures. 2. Exposure assessment

    SciTech Connect (OSTI)

    James Argo

    2007-10-15

    This work is part of a larger study of the impact of early exposure to releases from industry on the etiology of cancer. Releases from all kraft and sulfite mills, coke ovens, oil refineries, copper, nickel, and lead/zinc smelters operating in Canada during the exposure period of 1967-1970 have been determined. All plumes have been expressed in g BaP eq/d using the RASH methodology. The releases have been divided into process, boiler fuel, dioxin, and SO{sub 2} emissions. Combustion sources have been defined with FIREv6.23. Dioxin congenors are expected in all source types when the boiler fuel is heavy fuel oil, wood or wood bark, or coal. All about 90 communities examined have an inverted sex ratio. 53 refs., 2 figs., 4 tabs.

  5. Potential role of lignin in tomorrow's wood utilization technologies

    SciTech Connect (OSTI)

    Glasser, W.G.

    1981-03-01

    Low-grade timber supplies and wood processing residues are presently converted into paper products, used for fuel, or remain totally unused. Competition for this resource will continue to mount, particularly when manufacturers of chemicals and liquid fuels enter the market with new technologies now under development. The type of technology that concentrates on depolymerization of carbohydrates will generate large quantities of lignin-rich residues. The potential of these lignins to contribute to the economic feasibility of new chemical wood process technologies may involve degradative depolymerization to phenols and benzene, or polymer conversion into a wide variety of dispersants, binders, reinforcing and antioxidizing agents, etc. Where lignin's fuel value lies around 3 to 4 cents/lb. (fall of 1979), its raw material value for phenol is reported to be almost 5 cents/lb., and the value of the polymeric materials is estimated to be between 6 and 20 cents/lb. At the lower end of this range of raw material values are ligninsulfonates, which contribute nearly 98 percent to the approximately 1.5 billion lb./yr. U.S. market for lignin products. Kraft lignins are located at the opposite end of this range. Novel bioconversion-type lignins are expected to be more similar in structure and properties to kraft than to sulfite lignins. Whereas application of the dispersant properties of ligninsulfonates in tertiary oil recovery operations is expected to constitute the most significant use of lignin in terms of volume, adhesive and resin applications hold the greatest promise in terms of value. Both utilization schemes seem to require pretreatments in the form of either polymeric fractionation or chemical modification. Potential savings from the use of polymeric lignins in material systems are great.

  6. Microbial desulphurization of Turkish lignites by White Rot Fungi

    SciTech Connect (OSTI)

    Pinar Aytar; Mesut Sam; Ahmet Cabuk

    2008-03-15

    Biodesulphurization experiments were carried out with Tuncbilek lignite, characterized by high sulfur content (2.59%) by using Trametes versicolor ATCC 200801 and Phanerochaete chrysosporium ME 446. At fungal biomass studies, the effects of various parameters on fungal desulphurization of coals such as pH, temperature, pulp density, incubation time, and sterilization were investigated for both microorganisms. The maximum desulphurization (40%) was observed after 6 days of incubation at 35{sup o}C for T. versicolor. The optimum pH was measured at 6, and the agitation rate was fixed at 125 rpm. The pulp density was found as 5% (w/v) for the high extent of desulphurization. Also, calorific value did not change during this experiment. However, the ash and metal contents of coal were eliminated. 30 refs., 6 figs., 2 tabs.

  7. Process modeling and industrial energy use

    SciTech Connect (OSTI)

    Howe, S O; Pilati, D A; Sparrow, F T

    1980-11-01

    How the process models developed at BNL are used to analyze industrial energy use is described and illustrated. Following a brief overview of the industry modeling program, the general methodology of process modeling is discussed. The discussion highlights the important concepts, contents, inputs, and outputs of a typical process model. A model of the US pulp and paper industry is then discussed as a specific application of process modeling methodology. Case study results from the pulp and paper model illustrate how process models can be used to analyze a variety of issues. Applications addressed with the case study results include projections of energy demand, conservation technology assessment, energy-related tax policies, and sensitivity analysis. A subsequent discussion of these results supports the conclusion that industry process models are versatile and powerful tools for energy end-use modeling and conservation analysis. Information on the current status of industry models at BNL is tabulated.

  8. Modified approaches for high pressure filtration of fine clean coal

    SciTech Connect (OSTI)

    Yang, J.; Groppo, J.G.; Parekh, B.K. [Center for Applied Energy Research, Lexington, KY (United States)

    1995-12-31

    Removal of moisture from fine (minus 28 mesh) clean coal to 20% or lower level is difficult using the conventional vacuum dewatering technique. High pressure filtration technique provides an avenue for obtaining low moisture in fine clean coal. This paper describes a couple of novel approaches for dewatering of fine clean coal using pressure filtration which provides much lower moisture in fine clean coal than that obtained using conventional pressure filter. The approaches involve (a) split stream dewatering and (b) addition of paper pulp to the coal slurry. For Pittsburgh No. 8 coal slurry, split stream dewatering at 400 mesh provided filter cake containing 12.9% moisture compared to 24.9% obtained on the feed material. The addition of paper pulp to the slurry provided filter cake containing about 17% moisture.

  9. Neil Stein | Photosynthetic Antenna Research Center

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Neil Rossmeissl About Us Neil Rossmeissl - General Engineer Neil Rossmeissl is a General Engineer with the Office of Energy Efficiency and Renewable Energy's Biomass Program. Most Recent Making Algal Biofuel Production More Efficient, Less Expensive January 10 Bioenergy Pumps New Life into Pulp and Paper Mills December 13

    Neil Stein Neil Stein Neil Stein E-mail: steinneil@wustl.edu Website: Washington University Undergraduate student enrolled in the PARC/I-CARES Certificate of Accomplishment

  10. Level: National and Regional Data; Row: NAICS Codes; Column: All Energy Sources Collected;

    U.S. Energy Information Administration (EIA) Indexed Site

    Table 7.1 Average Prices of Purchased Energy Sources, 2006; Level: National and Regional Data; Row: NAICS Codes; Column: All Energy Sources Collected; Unit: U.S. Dollars per Physical Units. Selected Wood and Other Biomass Components Coal Components Coke Electricity Components Natural Gas Components Steam Components Total Wood Residues Bituminous Electricity Diesel Fuel Motor Natural Gas Steam and Wood-Related and Electricity from Sources and Gasoline Pulping Liquor Natural Gas from Sources

  11. Control corrosion with new nickel-base alloys

    SciTech Connect (OSTI)

    Schade, J.P. ); Ross, R.W. Jr. )

    1994-07-01

    Nickel plays an important role in many of the alloys developed to withstand corrosive process environments such as those in chemical, petrochemical, power, marine, and pulp and paper industries. It imparts excellent corrosion resistance, toughness, metallurgical stability, and fabricability to alloys containing iron, chromium, tungsten, and other metals. These alloys are valuable in processes with high concentrations of corrosives and high operating temperatures. These alloys and their corrosive environments are discussed here.

  12. System and method for altering the tack of materials using an electrohydraulic discharge

    DOE Patents [OSTI]

    Banerjee, Sujit; Corcoran, Howard

    2003-01-01

    A system and method for altering the tack of a material, namely a polymer used as an adhesive, also known as stickies, or pitch. The present invention reduces the tack of the stickies and pitch by exposing the materials for a short duration to low-energy pulsed electrical discharges between a pair of electrodes that are submerged in a liquid medium, such as a fiber stream, water, a pulp slurry, or whitewater.

  13. Saccrifical Protective Coating Materials that can be Regenerated In-Situ to Enable High Performance and Low Cost Membranes

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Peter Malati, Rahul Ganguli and Vivek Mehrotra Teledyne Scientific Company U.S. DOE Advanced Manufacturing Office Peer Review Meeting Washington, D.C. May 6-7, 2014 This presentation does not contain any proprietary, confidential, or otherwise restricted information. Project Objective Pulp and Paper Mill Currently, energy-intensive evaporators * Separate water from Weak Black Liquor (WBL) for reuse * Resulting strong black liquor burned in recovery unit  Develop membrane filtration for

  14. Waste treatment by reverse osmosis and membrane processes: industrial. January 1976-June 1989 (Citations from the COMPENDEX data base). Report for January 1976-June 1989

    SciTech Connect (OSTI)

    Not Available

    1989-06-01

    This bibliography contains citations concerning the use of membranes to treat industrial waste water. Reverse osmosis, ion exchange, electrodialysis, and ultrafiltration processes are described. Removal of metals, sodium compounds, nitrates, flourides, dyes, and radioactive waste using membranes is examined. Waste-water treatment for chemical, pulp, textile, and steel mills using this technology is included. (This updated bibliography contains 281 citations, 35 of which are new entries to the previous edition.)

  15. Waste treatment by reverse osmosis and membrane processes: Industrial. November 1976-October 1989 (Citations from the COMPENDEX data base). Report for November 1976-October 1989

    SciTech Connect (OSTI)

    Not Available

    1989-12-01

    This bibliography contains citations concerning the use of membranes to treat industrial waste water. Reverse osmosis, ion exchange, electrodialysis, and ultrafiltration processes are described. Removal of metals, sodium compounds, nitrates, flourides, dyes, and radioactive waste using membranes is examined. Waste-water treatment for chemical, pulp, textile, and steel mills using this technology is included. (This updated bibliography contains 294 citations, 13 of which are new entries to the previous edition.)

  16. Two-Step Process Converts Lignin into Simple Aromatic Compounds - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation Portal Two-Step Process Converts Lignin into Simple Aromatic Compounds Great Lakes Bioenergy Research Center Contact GLBRC About This Technology Technology Marketing Summary Lignin is a major component of non-edible biomass. It is a cheap byproduct of pulp and biofuel production and is one of the few naturally occurring sources of valuable aromatic compounds. Converting lignin's complex biopolymer structure into simple organic chemicals has attracted major interest. For example,

  17. NREL Helps Industry Partner Commercialize Promising Technology For Forest

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Products Industry Industry Partner Commercialize Promising Technology For Forest Products Industry For more information contact: e:mail: Public Affairs Golden, Colo., April 3, 1997 -- The U.S. Department of Energy's National Renewable Energy Laboratory (NREL) recently signed a cooperative research and development agreement (CRADA) with Minerals Technologies, Inc. of Bethlehem, Penn. to conduct research to improve the quality of paper derived from thermomechanical pulp (TMP). The 17-month

  18. Improve grinding control

    SciTech Connect (OSTI)

    Burger, J.R.

    1985-06-01

    The on-stream particle analyzer is an instrument with many potential uses. The most common practice in mineral benefication is to use it to monitor grinding mill discharge after the pulp has passed through a classifying cyclone. The instrument samples and analyzes the cyclone overflow. The resulting signal can be used to automatically adjust grinding variables or the data readout can be used to guide manual changes. The design of the Armco PSM-400 and its operation are described.

  19. A new high nitrogen super austenitic stainless steel with improved structure stability and corrosion resistance properties

    SciTech Connect (OSTI)

    Gagnepain, J.C.; Charles, J.; Coudreuse, L.; Bonnefois, B.

    1996-11-01

    A new highly alloyed (Cr, Mo, W, N) super austenitic grade has been developed. This grade offers high mechanical properties combined with excellent corrosion resistance in chloride acid media. This grade is particularly designed for applications in chloride, oxidizing acid media encountered in the chemical, transportation, pollution control, offshore and pulp and paper industries. Mechanical properties, corrosion resistance and weldability of this grade are presented and compared to that of other stainless steels and nickel base alloys.

  20. Table 7.2 Average Prices of Purchased Energy Sources, 2010;

    U.S. Energy Information Administration (EIA) Indexed Site

    Table 7.2 Average Prices of Purchased Energy Sources, 2010; Level: National and Regional Data; Row: NAICS Codes; Column: All Energy Sources Collected; Unit: U.S. Dollars per Million Btu. Selected Wood and Other Biomass Components Coal Components Coke Electricity Components Natural Gas Components Steam Components Total Wood Residues Bituminous Electricity Diesel Fuel Motor Natural Gas Steam and Wood-Related and Electricity from Sources and Gasoline Pulping Liquor Natural Gas from Sources Steam

  1. Industrial fouling: problem characterization, economic assessment, and review of prevention, mitigation, and accommodation techniques

    SciTech Connect (OSTI)

    Garrett-Price, B.A.; Smith, S.A.; Watts, R.L.

    1984-02-01

    A comprehensive overview of heat exchanger fouling in the manufacturing industries is provided. Specifically, this overview addresses: the characteristics of industrial fouling problems; the mitigation and accommodation techniques currently used by industry; and the types and magnitude of costs associated with industrial fouling. A detailed review of the fouling problems, costs and mitigation techniques is provided for the food, textile, pulp and paper, chemical, petroleum, cement, glass and primary metals industries.

  2. Industrial Fuel Flexibility Workshop

    SciTech Connect (OSTI)

    none,

    2006-09-01

    On September 28, 2006, in Washington, DC, ITP and Booz Allen Hamilton conducted a fuel flexibility workshop with attendance from various stakeholder groups. Workshop participants included representatives from the petrochemical, refining, food and beverage, steel and metals, pulp and paper, cement and glass manufacturing industries; as well as representatives from industrial boiler manufacturers, technology providers, energy and waste service providers, the federal government and national laboratories, and developers and financiers.

  3. Selective Conversion of Lignin into Simple Aromatic Compounds - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation Portal Selective Conversion of Lignin into Simple Aromatic Compounds Great Lakes Bioenergy Research Center Contact GLBRC About This Technology Technology Marketing Summary Lignin is a major component of non-edible biomass (15-30 percent by weight; 40 percent by energy). It is a cheap byproduct of pulp and biofuel production and is one of the few naturally occurring sources of high-volume aromatic compounds. Converting lignin's complex biopolymer structure into simple organic

  4. The use of a permanent magnet for water content measurements ofwood chips

    SciTech Connect (OSTI)

    Barale, P.J.; Fong, C.G.; Green, M.A.; Luft, P.A.; McInturff,A.D.; Reimer, J.A.; Yahnke, M.

    2001-09-20

    The Lawrence Berkeley National Laboratory has developed a device that measures the water content of wood chips, pulp and brown stock for the paper industry. This device employs a permanent magnet as the central part of a NMR measurement system. This report describes the magnet and the NMR measurement system. The results of water content measurements in wood chips in a magnetic field of 0.47 T are presented.

  5. System and method for altering the tack of materials using an electrohydraulic discharge

    DOE Patents [OSTI]

    Banerjee, Sujit; Corcoran, Howard

    2007-11-13

    A system and method for altering the tack of a material, namely a polymer used as an adhesive, also known as stickies, or pitch. The present invention reduces the tack of the stickies and pitch by exposing the materials for a short duration to low-energy pulsed electrical discharges between a pair of electrodes that are submerged in a liquid medium, such as a fiber stream, water, a pulp slurry, or whitewater.

  6. Preparation of hydrophilic styrene maleic anhydride copolymer fibers for use in papermaking

    DOE Patents [OSTI]

    Rave, Terence W.

    1979-01-01

    Hydrophilic fibers may be prepared by discharging a heated and pressurized dispersion of a styrene-maleic anhydride copolymer into a zone of reduced temperature and pressure, and then modifying the fibers so produced by treatment with an aqueous admixture of selected cationic and anionic water-soluble, nitrogen-containing polymers. Blends of the hydrophilic fibers with wood pulp provide paper products having improved physical properties.

  7. Originally Released: August 2009

    U.S. Energy Information Administration (EIA) Indexed Site

    August 2009" "Revised: October 2009" "Next MECS will be conducted in 2010" "Table 3.5 Selected Byproducts in Fuel Consumption, 2006;" " Level: National and Regional Data; " " Row: NAICS Codes; Column: Energy Sources;" " Unit: Trillion Btu." ,,,,,,,,,,"Waste" ,,,,"Blast",,,,"Pulping Liquor",,"Oils/Tars"

  8. RSE Table 3.5 Relative Standard Errors for Table 3.5

    U.S. Energy Information Administration (EIA) Indexed Site

    5 Relative Standard Errors for Table 3.5;" " Unit: Percents." " "," "," "," "," "," "," "," ","Waste",," " " "," "," ","Blast"," "," ","Pulping Liquor"," ","Oils/Tars" "NAICS"," ","

  9. Released: August 2009

    U.S. Energy Information Administration (EIA) Indexed Site

    RSE Table 3.6 Relative Standard Errors for Table 3.6;" " Unit: Percents." ,,"Selected Wood and Wood-Related Products" ,,,"Biomass" ,,,,,,"Wood Residues" ,,,,,,"and","Wood-Related" " "," ","Pulping Liquor"," "," ","Wood","Byproducts","and",," " "NAICS","

  10. Released: August 2009

    U.S. Energy Information Administration (EIA) Indexed Site

    Table 3.6 Selected Wood and Wood-Related Products in Fuel Consumption, 2006;" " Level: National and Regional Data; " " Row: Selected NAICS Codes; Column: Energy Sources;" " Unit: Trillion Btu." ,,"Selected Wood and Wood-Related Products" ,,,"Biomass" ,,,,,,"Wood Residues" ,,,,,,"and","Wood-Related" " "," ","Pulping Liquor"," ","