National Library of Energy BETA

Sample records for integrated steel mills

  1. EERE Success Story-Steel Mill Powered by Waste Heat Recovery System |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Steel Mill Powered by Waste Heat Recovery System EERE Success Story-Steel Mill Powered by Waste Heat Recovery System May 16, 2013 - 12:00am Addthis EERE worked with ArcelorMittal USA, Inc. to install an efficient recovery boiler to burn blast furnace gases generated during iron-making operations to produce electricity and steam onsite at the company's Indiana Harbor Steel Mill in East Chicago, Indiana. The steam is being used to drive existing turbogenerators onsite,

  2. SURVEY OF ROLLING MILL USED BY BETHLEHEM STEEL CORPORATION LACKAWANNA...

    Office of Legacy Management (LM)

    STEEL CORPORATION LACKAWANNA, NEW YORK Work performed by the Health and Safety Research Division Gak Ridge fiational Laboratory Oak Ridge, Tennessee 37830 September 1980 OAK...

  3. Structurally integrated steel solar collector

    DOE Patents [OSTI]

    Moore, Stanley W.

    1977-03-08

    Herein is disclosed a flat plate solar heat collector unit. The solar collector is integrated as a structural unit so that the collector also functions as the building roof. The functions of efficient heat collection, liquid coolant flow passages, roof structural support and building insulation are combined into one unit.

  4. Structurally integrated steel solar collector

    DOE Patents [OSTI]

    Moore, S.W.

    1975-06-03

    Herein is disclosed a flate plate solar heat collector unit. The solar collector is integrated as a structural unit so that the collector also functions as the building roof. The functions of efficient heat collection, liquid coolant flow passages, roof structural support, and building insulation are combined into one unit.

  5. Structural and microstructural changes in monoclinic ZrO{sub 2} during the ball-milling with stainless steel assembly

    SciTech Connect (OSTI)

    Stefanic, G. . E-mail: stefanic@irb.hr; Music, S.; Gajovic, A.

    2006-04-13

    High-energy ball-milling of monoclinic ZrO{sub 2} was performed in air using the planetary ball mill with a stainless steel milling assembly. Structural and microstructural changes during the ball-milling were monitored using X-ray powder diffraction, Raman spectroscopy, Moessbauer spectroscopy, field emission scanning electron microscopy and energy dispersive X-ray spectrometry. The results of line broadening analysis indicated a decrease in the crystallite size and an increase in the microstrains with the ball-milling time increased up to {approx}150 min. The results of quantitative phase analysis indicated the presence of a very small amount of tetragonal ZrO{sub 2} phase in this early stage of ball-milling. The onset of m-ZrO{sub 2} {sup {yields}} t-ZrO{sub 2} transition occurred between 10 and 15 h of ball-milling, which resulted in a complete transition after 20 h of ball-milling. Further ball-milling caused a decrease of the t-ZrO{sub 2} lattice parameters followed by a probable transition into c-ZrO{sub 2}. It was concluded that the stabilization of t- and c-ZrO{sub 2} polymorphs at RT can be attributed to the incorporation of aliovalent cations (Fe{sup 2+}, Fe{sup 3+} and Cr{sup 3+}) introduced into the sample due to the wear and oxidation of the milling media.

  6. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect (OSTI)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  7. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    SciTech Connect (OSTI)

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  8. Profiles in garbage: Steel cans

    SciTech Connect (OSTI)

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  9. Compressed Air System Upgrade Generates Significant Energy Savings at a Steel Mill

    SciTech Connect (OSTI)

    2010-06-25

    In 1996, U.S. Steel completed a project in which the main compressed air system at their Edgar Thomson plant in Braddock, Pennsylvania was overhauled.

  10. HRC steel mill project. Volume 2. Final report. Export trade information

    SciTech Connect (OSTI)

    1995-08-01

    The initial step in developing the design for a steel producing facility is the selection of the major processes to be used. This study investigated five steelmaking processes to determine the one(s) best suited for Grasim based on technical and cost performance. The processes were: Electric Arc Furnace; Induction Furnace/BOF; KS Furnace; Cupola; and Submerged Arc. This investigation determined that the electric arc furnace (EAF) was the most suitable melting process for the production of steel using DRI feed stock.

  11. Energy Assessments under the Top 10,000 Program - A Case Study for a Steel Mill in China

    SciTech Connect (OSTI)

    Lu, Hongyou; Price, Lynn; Nimbalkar, Sachin U; Thekdi, Arvind; Degroot, Matthew; Shi, Jun

    2014-01-01

    One of the largest energy-savings programs for the Chinese industrial sector was the Top-1,000 Program, which targeted the 1,000 largest industrial enterprises in China. This program was launched in 2006, implemented through 2010, and covered 33% of national energy usage. Because of the success of the Top-1000 initiative, the program has now been expanded to the Top-10,000 program in the 12th Five-Year Plan period (2011-2015). The Top-10,000 program covers roughly 15,000 industrial enterprises, or about two-thirds of China s total energy consumption. Implementing energy audit systems and conducting industrial energy efficiency assessments are key requirements of the Top-10,000 program. Previous research done by Lawrence Berkeley National Laboratory (LBNL) has shown that there is a significant potential for improvement in energy assessment practices and applications in China. Issues such as lack of long term policy mechanisms, insufficient motivation for industrial enterprises, limited technical scope of energy assessments, and lack of systematic standardization have been identified. Through the support of the U.S. Department of Energy (DOE) and the U.S. State Department (with additional co-funding from the Energy Foundation China), LBNL, Oak Ridge National Laboratory, the Institute for Sustainable Communities (ISC), and DOE Energy Experts worked collaboratively with Chinese local organizations and conducted a series of industrial energy efficiency assessment demonstrations in selected Chinese industrial plants. The project aimed to not only introduce standardized methodologies and tools for energy assessments, but also to bring the systems approach for energy system analysis to the Top 10,000 enterprises. Through the project, five energy system assessments were conducted, and more than 300 Chinese experts from local energy conservation centers, universities, research organizations, energy service companies, and plant engineers were trained. This paper begins by introducing China s national energy intensity and carbon intensity reduction targets. Then, this paper explains the development of Top 10,000 program, including program requirements, the method for target allocation, key supporting policies, as well as challenges in implementing the program. By focusing on a process heating energy system assessment conducted in a Chinese steel mill, this paper presents an example of an energy system assessment conducted on steel reheating furnaces, including overall energy efficiency levels, areas of heat loss, and the potential for energy savings. In addition, the paper provides energy-savings recommendations that were identified during the assessment, as well as potential energy and energy costs savings. To conclude, this paper presents key findings that could further improve the Top 10,000 program by implementing a systems approach for energy assessments.

  12. Using Coke Oven Gas in a Blast Furnace Saves Over $6 Million Annually at a Steel Mill (U.S. Steel Edgar Thompson Plant)

    SciTech Connect (OSTI)

    2000-12-01

    Like most steel companies, U.S. Steel (USS) had been using coke oven gas (COG), a by-product of coke manufacturing, as a fuel in their coke ovens, boilers, and reheat furnaces.

  13. Evaluation of End Mill Coatings

    SciTech Connect (OSTI)

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  14. Structural integrity assessment of type 201LN stainless steel cryogenic pressure vessels

    SciTech Connect (OSTI)

    Rana, M.D.; Zawierucha, R.

    1995-12-01

    The ASME Boiler and Pressure Vessel Code Committee approved the Code Case 2123 in 1992 which allows the use of Type 201LN stainless steel in the construction of ASME Section VIII, Division 1 and Division 2 pressure vessels for -320{degrees}F applications. Type 201LN stainless steel is a nitrogen strengthened modified version of ASTM A240, Type 201 stainless steel with a restricted chemistry. The Code allowable design stresses for Type 201LN for Division 1 vessels are approximately 27% higher than Type 304 stainless steel and equal to that of the 5 Ni and 9 Ni steels. This paper discusses the important features of the Code Case 2123 and the structural integrity assessment of Type 201LN stainless steel cryogenic vessels. Tensile, Charpy-V-notch and fracture properties have been obtained on several heats of this steel including weldments. A linear-elastic fracture mechanics analysis has been conducted to assess the expected fracture mode and the fracture-critical crack sizes. The results have been compared with Type 304 stainless steel, 5 Ni and 9 Ni steel vessels.

  15. Milling of key slots on long shafts

    SciTech Connect (OSTI)

    Agadzhanyan, R.A.; Bogdanenko, Yu.G.

    1987-03-01

    The authors look for and test methods and tool materials for milling key slots into rod pump shafts made of steel-03KH14N7V and K Monel alloy which not only increase the precision of the milling process but also extend the life of the milling tool. Their test parameters include various methods for introduction of the cutting fluid into the milling process, the effect of carbonitridation of the tool material, and the productivity of the machine itself.

  16. Coke oven gas treatment and by-product plant of Magnitogorsk Integrated Iron and Steel Works

    SciTech Connect (OSTI)

    Egorov, V.N.; Anikin, G.J.; Gross, M.

    1995-12-01

    Magnitogorsk Integrated Iron and Steel Works, Russia, decided to erect a new coke oven gas treatment and by-product plant to replace the existing obsolete units and to improve the environmental conditions of the area. The paper deals with the technological concept and the design requirements. Commissioning is scheduled at the beginning of 1996. The paper describes H{sub 2}S and NH{sub 3} removal, sulfur recovery and ammonia destruction, primary gas cooling and electrostatic tar precipitation, and the distributed control system that will be installed.

  17. Structural integrity assessment of carbon and low-alloy steel pressure vessels using a simplified fracture mechanics procedure

    SciTech Connect (OSTI)

    Rana, M.D. . Research and Development Dept.)

    1994-08-01

    This paper describes a simplified fracture analysis procedure which was developed by Pellini to quantify fracture critical-crack sizes and crack-arrest temperatures of carbon and low-alloy steel pressure vessels. Fracture analysis diagrams have been developed using the simplified analysis procedure for various grades of carbon and low-alloy steels used in the construction of ASME, Section VIII, Division 1 pressure vessels. Structural integrity assessments have been conducted from the analysis diagrams.

  18. Development of Bottom-up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector

    SciTech Connect (OSTI)

    Xu, T.T.; Sathaye, J.; Galitsky, C.

    2010-09-30

    Adoption of efficient end-use technologies is one of the key measures for reducing greenhouse gas (GHG) emissions. With the working of energy programs and policies on carbon regulation, how to effectively analyze and manage the costs associated with GHG reductions become extremely important for the industry and policy makers around the world. Energy-climate (EC) models are often used for analyzing the costs of reducing GHG emissions (e.g., carbon emission) for various emission-reduction measures, because an accurate estimation of these costs is critical for identifying and choosing optimal emission reduction measures, and for developing related policy options to accelerate market adoption and technology implementation. However, accuracies of assessing of GHG-emission reduction costs by taking into account the adoption of energy efficiency technologies will depend on how well these end-use technologies are represented in integrated assessment models (IAM) and other energy-climate models. In this report, we first conduct brief overview on different representations of end-use technologies (mitigation measures) in various energy-climate models, followed by problem statements, and a description of the basic concepts of quantifying the cost of conserved energy including integrating non-regrets options. A non-regrets option is defined as a GHG reduction option that is cost effective, without considering their additional benefits related to reducing GHG emissions. Based upon these, we develop information on costs of mitigation measures and technological change. These serve as the basis for collating the data on energy savings and costs for their future use in integrated assessment models. In addition to descriptions of the iron and steel making processes, and the mitigation measures identified in this study, the report includes tabulated databases on costs of measure implementation, energy savings, carbon-emission reduction, and lifetimes. The cost curve data on mitigation measures are available over time, which allows an estimation of technological change over a decade-long historical period. In particular, the report will describe new treatment of technological change in energy-climate modeling for this industry sector, i.e., assessing the changes in costs and energy-savings potentials via comparing 1994 and 2002 conservation supply curves. In this study, we compared the same set of mitigation measures for both 1994 and 2002 -- no additional mitigation measure for year 2002 was included due to unavailability of such data. Therefore, the estimated potentials in total energy savings and carbon reduction would most likely be more conservative for year 2002 in this study. Based upon the cost curves, the rate of change in the savings potential at a given cost can be evaluated and be used to estimate future rates of change that can be the input for energy-climate models. Through characterizing energy-efficiency technology costs and improvement potentials, we have developed and presented energy cost curves for energy efficiency measures applicable to the U.S. iron and steel industry for the years 1994 and 2002. The cost curves can change significantly under various scenarios: the baseline year, discount rate, energy intensity, production, industry structure (e.g., integrated versus secondary steel making and number of plants), efficiency (or mitigation) measures, share of iron and steel production to which the individual measures can be applied, and inclusion of other non-energy benefits. Inclusion of other non-energy benefits from implementing mitigation measures can reduce the costs of conserved energy significantly. In addition, costs of conserved energy (CCE) for individual mitigation measures increase with the increases in discount rates, resulting in a general increase in total cost of mitigation measures for implementation and operation with a higher discount rate. In 1994, integrated steel mills in the U.S. produced 55.

  19. Effect of stainless steel weld overlay cladding on the structural integrity of flawed steel plates in bending. Series 1

    SciTech Connect (OSTI)

    Corwin, W.R.; Robinson, G.C.; Nanstad, R.K.; Merkle, J.G.; Berggren, R.G.; Goodwin, G.M.; Swain, R.L.; Owings, T.D.

    1985-04-01

    The Heavy-Section Steel Technology (HSST) Stainless Steel Cladding Evaluations were undertaken to study the interaction of stainless steel cladding on the inside surface of a reactor pressure vessel with flaws initiating and propagating in base metal. With the more recent focus of safety studies on overcooling type transients, for which the behavior of small flaws is important, stainless steel cladding may have a key role in controlling the propagation and/or arrest of propagating flaws. A complicating factor in understanding the role of stainless steel cladding in this setting is the scarcity of data on its fracture toughness as a function of radiation dose and the fabrication process. The initial phase of the HSST evaluations addresses this question by testing the response of 51-mm-thick flawed plates clad with single-wire, submerged-arc weld overlays of different toughness levels. The tests completed indicate that cladding of moderate toughness had a limited ability to enhance the structural arrest toughness of a beam in bending. The specimen design and fabrication techniques employed for this first completed series of tests resulted in flaw and specimen configurations that prevented adequate control of the stress state at pop-in of the hydrogen-charged electron-beam welds. As a result, analyses of the tests by two approximate techniques and by the ORMGEN-ADINA-ORVIRT finite-element programs were not completely consistent.

  20. Feasibility study for reconstruction of the reheat furnaces for the 2000 Hot Strip Mill (Novolipetsk Steel Works, Lipetsk, Russia): Final report. Export trade information

    SciTech Connect (OSTI)

    1997-05-01

    The objective of this study was to develop a furnace design that would be instrumental in advancing the NLMK 2000 Hot Strip Mill to a level of world class strip mills capable of producing high quality strip with improved energy efficiency and minimal environmental impact. The contents include the following: (1) executive summary; (2) capital cost assessment; (3) project financial analysis; (4) study overview; (5) basic furnace design; (6) silicon design specification; (7) utilities; (8) NOx reduction technologies for reheat furnaces; (9) site investigation and construction schedule; (10) hot connect.

  1. Validation of the Hot Strip Mill Model

    SciTech Connect (OSTI)

    Richard Shulkosky; David Rosberg; Jerrud Chapman

    2005-03-30

    The Hot Strip Mill Model (HSMM) is an off-line, PC based software originally developed by the University of British Columbia (UBC) and the National Institute of Standards and Technology (NIST) under the AISI/DOE Advanced Process Control Program. The HSMM was developed to predict the temperatures, deformations, microstructure evolution and mechanical properties of steel strip or plate rolled in a hot mill. INTEG process group inc. undertook the current task of enhancing and validating the technology. With the support of 5 North American steel producers, INTEG process group tested and validated the model using actual operating data from the steel plants and enhanced the model to improve prediction results.

  2. DOE - Office of Legacy Management -- Guterl Specialty Steel ...

    Office of Legacy Management (LM)

    Operations: Performed rolling mill operations on natural uranium and thorium metal. ... NY.12-7 - AEC Memo; Belmore to Karl; Thorium Rolling - Simonds Saw & Steel Company; ...

  3. Biomass torrefaction mill

    DOE Patents [OSTI]

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  4. Application of cyclic J-integral to low cycle fatigue crack growth of Japanese carbon steel pipe

    SciTech Connect (OSTI)

    Miura, N.; Fujioka, T.; Kashima, K.

    1997-04-01

    Piping for LWR power plants is required to satisfy the LBB concept for postulated (not actual) defects. With this in mind, research has so far been conducted on the fatigue crack growth under cyclic loading, and on the ductile crack growth under excessive loading. It is important, however, for the evaluation of the piping structural integrity under seismic loading condition, to understand the fracture behavior under dynamic and cyclic loading conditions, that accompanies large-scale yielding. CRIEPI together with Hitachi have started a collaborative research program on dynamic and/or cyclic fracture of Japanese carbon steel (STS410) pipes in 1991. Fundamental tensile property tests were conducted to examine the effect of strain rate on tensile properties. Cracked pipe fracture tests under some loading conditions were also performed to investigate the effect of dynamic and/or cyclic loading on fracture behavior. Based on the analytical considerations for the above tests, the method to evaluate the failure life for a cracked pipe under cyclic loading was developed and verified. Cyclic J-integral was introduced to predict cyclic crack growth up to failure. This report presents the results of tensile property tests, cracked pipe fracture tests, and failure life analysis. The proposed method was applied to the cracked pipe fracture tests. The effect of dynamic and/or cyclic loading on pipe fracture was also investigated.

  5. Automated Steel Cleanliness Analysis Tool (ASCAT) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Automated Steel Cleanliness Analysis Tool (ASCAT) Automated Steel Cleanliness Analysis Tool (ASCAT) New Microscopy System Improves Steel Mill Performance and Allows Production of Higher Quality Steel Inclusions are particles of insoluble impurities formed during steelmaking and casting operations that are entrapped during solidification of metal. Characterizing inclusions is important because of an increasing demand for cleaner steels with low inclusion (defect) content. The composition, and

  6. Cassie Mills | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cassie Mills About Us Cassie Mills - Communications Associate in the Advanced Manufacturing Office Cassie Mills is a communications associate in the Advanced Manufacturing Office in the Office of Energy Efficiency and Renewable Energy. Most Recent Industrial Assessment Centers Train Future Energy-Savvy Engineers April 12

  7. DOE - Office of Legacy Management -- Superior Steel Co - PA 03

    Office of Legacy Management (LM)

    Superior Steel Co - PA 03 FUSRAP Considered Sites Superior Steel, PA Alternate Name(s): Copper Weld, Inc. Superbolt Location: Carnegie, Pennsylvania PA.03-1 Historical Operations: Milled uranium metal for AEC. PA.03-4 Eligibility Determination: Eligible Radiological Survey(s): Assessment Survey PA.03-4 Site Status: Cleanup in progress by U.S. Army Corps of Engineers. USACE Website Long-term Care Requirements: To be determined upon completion. Also see Documents Related to Superior Steel, PA

  8. The industrial ecology of steel

    SciTech Connect (OSTI)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  9. Analyzing the performance of diamond-coated micro end mills.

    SciTech Connect (OSTI)

    Torres, C. D.; Heaney, P. J.; Sumant, A. V.; Hamilton, M. A.; Carpick, R. W.; Pfefferkorn, F. E.; Univ. of Wisconsin at Madison; Univ. of Pennsylvania

    2009-06-01

    A method is presented to improve the tool life and cutting performance of 300 {micro}m diameter tungsten carbide (WC) micro end mills by applying thin (<300 nm) fine-grained diamond (FGD) and nanocrystalline diamond (NCD) coatings using the hot-filament chemical vapor deposition (HF-CVD) process. The performance of the diamond-coated tools has been evaluated by comparing their performance in dry slot milling of 6061-T6 aluminum against uncoated WC micro end mills. Tool wear, coating integrity, and chip morphology were characterized using SEM and white light interferometry. The initial test results show a dramatic improvement in the tool integrity (i.e., corners not breaking off), a lower wear rate, no observable adhesion of aluminum to the diamond-coated tool, and a significant reduction in the cutting forces (>50%). Reduction of the cutting forces is attributed to the low friction and adhesion of the diamond coating. However, approximately 80% of the tools coated with the larger FGD coatings failed during testing due to delamination. Additional machining benefits were attained for the NCD films, which was obtained by using a higher nucleation density seeding process for diamond growth. This process allowed for thinner, smaller grained diamond coatings to be deposited on the micro end mills, and enabled continued operation of the tool even after the integrity of the diamond coating had been compromised. As opposed to the FGD-coated end mills, only 40% of the NCD-tools experienced delamination issues.

  10. Hydrogen embrittlement of structural steels.

    SciTech Connect (OSTI)

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline using a relevant structural integrity model, such as that in ASME B31.12. A second objective of this project is to enable development of micromechanics models of hydrogen embrittlement in pipeline steels. The focus of this effort is to establish physical models of hydrogen embrittlement in line pipe steels using evidence from analytical techniques such as electron microscopy. These physical models then serve as the framework for developing sophisticated finite-element models, which can provide quantitative insight into the micromechanical state near defects. Understanding the micromechanics of defects can ensure that structural integrity models are applied accurately and conservatively.

  11. Saving Energy in China Steel Mills |GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Department of Energy Saving American Families and Businesses Money through Lighting Efficiency Saving American Families and Businesses Money through Lighting Efficiency February 12, 2016 - 1:38pm Addthis Saving American Families and Businesses Money through Lighting Efficiency David Friedman Principal Deputy Assistant Secretary for Energy Efficiency and Renewable Energy What are the key facts? The Department of Energy released a new proposed efficiency rule for lightbulbs to make it easier

  12. Steel Mill Powered by Waste Heat Recovery System | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    efficient recovery boiler. Locations Indiana Partners ArcelorMittal USA, Inc. EERE Investment 31.6 million Clean Energy Sector Energy-saving homes, buildings, and manufacturing

  13. Gas fluidized-bed stirred media mill

    DOE Patents [OSTI]

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  14. Gary Mills | Savannah River Ecology Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Mills Curriculum Vitae Faculty & Scientists SREL Home Gary Mills Savannah River Ecology Laboratory P O Drawer E, Aiken, SC 29802 (803) 725-5368 office (803) 725-3309 fax...

  15. Development of 3rd Generation Advanced High Strength Steels ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    an Integrated Experimental and Simulation Approach QUENCHING AND PARTITIONING PROCESS DEVELOPMENT TO REPLACE HOT STAMPING OF HIGH STRENGTH AUTOMOTIVE STEEL Vehicle Technologies ...

  16. Superior Steel

    Office of Legacy Management (LM)

    Preliminary Assessment Superior Steel Corporation Scott Township, Pennsylvania Prepared by: U.S. Army Corps of Engineers, Buffalo District February, 2007 TABLE OF CONTENTS 1.0 Introduction..................................................................................................1 2.0 Site Description, Operational History and Waste Characteristics.............................3 2.1 Site Description..................................................................................3 2.2

  17. Development of New Stainless Steel

    SciTech Connect (OSTI)

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  18. Online SAG Mill Pluse Measurement and Optimization

    SciTech Connect (OSTI)

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2007-06-30

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment. An instrumented load cell package that can measure the force of impacts inside the grinding chamber of a mill is developed here. The signal from the instrumented load cell package is interpreted in terms of a histogram termed as an impact spectrum which is a plot of the number of impacts at a specific energy level against the energy. It reflects on the average force regime of the mill. The instrumented load cell package was calibrated against the ultra fast load cell which has been unanimously accepted as a standard to measure single breakage events. The load cell package was successfully used to produce impact spectra in an 8.5 inch lab scale mill. The mill speed and the ball size were varied to study their effect on the impact spectra. A good correlation was found between the process variables and the impact spectra. The load cell package was then used in a 16 inch pilot scale mill. The mill speed, ball size, and mill filling were varied here and a consistent trend between these variables and impact spectra was observed. With a better understanding developed from the initial tests, the design of the load cell package was significantly changed to eliminate noise. With the new design, the impact spectra were re-determined in the 16 inch pilot mill varying the process variables - ball size, mill speed, and mill filling. Finally, it is successfully shown that a change in the operating variables of a mill can be seen in the impact spectra and that this concept can be successfully developed to monitor the grinding operation of industrial mills. To adapt it to industrial level it is mandatory to make the load cell package wireless. A design of a wireless circuit that is capable of transferring data at the required speed of 1000 kbps was also developed and tested at Cortez Gold Mines (CGM), Nevada.

  19. Process development of thin strip steel casting

    SciTech Connect (OSTI)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  20. The Bowersock Mills and Power Company 1874

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Incremental Hydroelectric Energy The Bowersock Mills and Power Co., Lawrence, KS Hydroelectric Energy Potential for U.S. BMPC Plant At Forefront of Development Curve "In our ...

  1. Mille Lacs Energy Cooperative | Open Energy Information

    Open Energy Info (EERE)

    Cooperative Place: Minnesota Phone Number: 1-800-450-2191 Website: www.mlecmn.net Facebook: https:www.facebook.compagesMille-Lacs-Energy-Cooperative299198793447582 Outage...

  2. Microsoft Word - Mills CV March 2015.docx

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... Mills, C.S. Romanek and J. Wiegel (2005) Thermosediminibacter oceani and Thermosedminibacter litoriperuensis, new anaerobic thermophilic bacteria isolated from the Peru margin. ...

  3. Colony Mills Limited | Open Energy Information

    Open Energy Info (EERE)

    Place: Lahore, Pakistan Sector: Solar Product: Yarn manufacturer, plans to set up solar thermal plant. References: Colony Mills Limited1 This article is a stub. You can help...

  4. Kumar, Jitendra; Hoffman, Forrest; Hargrove, William; Mills,...

    Office of Scientific and Technical Information (OSTI)

    based Sampling Network Design for the State of Alaska Kumar, Jitendra; Hoffman, Forrest; Hargrove, William; Mills, Richard 54 Environmental Sciences Ecoregions; Representativeness;...

  5. The recycling of waste oxides at Great Lakes Division, National Steel Corporation

    SciTech Connect (OSTI)

    Landow, M.P.; Martinez, M.; Barnett, T.

    1997-12-31

    This paper describes the design, construction, and startup operations of a briquetting plant to recycle the revert dust, sludges and other materials generated from the iron and steelmaking processes. The specific plant constructed for National Steel Corporation`s Great Lakes Division was designed to recycle 273,000 metric tons (300,000 net tons) of integrated steel plant revert materials, such as BOP dust, blast furnace flue dust and sludge, and mill scale. The majority of the briquette plant production, about 80 percent, will recycle through the blast furnace and the remaining 20 percent through the steelmaking furnaces. This paper discusses the criteria used for plant design, construction, and startup. The plant design and construction period was 12 months with construction during the last 33 week period. The startup of the plant proceeded extremely well with the ramping up of production rates faster than the proposed startup plan. In addition, the blast furnace production was initiated using a newly developed blast furnace binder.

  6. Uranium mill ore dust characterization

    SciTech Connect (OSTI)

    Knuth, R.H.; George, A.C.

    1980-11-01

    Cascade impactor and general air ore dust measurements were taken in a uranium processing mill in order to characterize the airborne activity, the degree of equilibrium, the particle size distribution and the respirable fraction for the /sup 238/U chain nuclides. The sampling locations were selected to limit the possibility of cross contamination by airborne dusts originating in different process areas of the mill. The reliability of the modified impactor and measurement techniques was ascertained by duplicate sampling. The results reveal no significant deviation from secular equilibrium in both airborne and bulk ore samples for the /sup 234/U and /sup 230/Th nuclides. In total airborne dust measurements, the /sup 226/Ra and /sup 210/Pb nuclides were found to be depleted by 20 and 25%, respectively. Bulk ore samples showed depletions of 10% for the /sup 226/Ra and /sup 210/Pb nuclides. Impactor samples show disequilibrium of /sup 226/Ra as high as +-50% for different size fractions. In these samples the /sup 226/Ra ratio was generally found to increase as particle size decreased. Activity median aerodynamic diameters of the airborne dusts ranged from 5 to 30 ..mu..m with a median diameter of 11 ..mu..m. The maximum respirable fraction for the ore dusts, based on the proposed International Commission on Radiological Protection's (ICRP) definition of pulmonary deposition, was < 15% of the total airborne concentration. Ore dust parameters calculated for impactor duplicate samples were found to be in excellent agreement.

  7. Mill Run Wind Power Project | Open Energy Information

    Open Energy Info (EERE)

    Run Wind Power Project Jump to: navigation, search Name Mill Run Wind Power Project Facility Mill Run Wind Power Project Sector Wind energy Facility Type Commercial Scale Wind...

  8. Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings This case study describes how the Boise Inc. ...

  9. Beijing Jingye Bearing Manufacture for Rolling Mills Co Ltd ...

    Open Energy Info (EERE)

    Beijing Jingye Bearing Manufacture for Rolling Mills Co Ltd Jump to: navigation, search Name: Beijing Jingye Bearing Manufacture for Rolling Mills Co Ltd Place: Beijing...

  10. DOE - Office of Legacy Management -- Monticello Mill Site - UT...

    Office of Legacy Management (LM)

    Properties Sites December 2005 Office of Legacy Management Monticello Mill Tailings Site ... Properties Sites December 2006 Office of Legacy Management Monticello Mill Tailings Site ...

  11. Tamil Nadu Spinning Mills Association TASMA | Open Energy Information

    Open Energy Info (EERE)

    Tamil Nadu, India Zip: 624003 Sector: Wind energy Product: Association of spinning mill owners; promoting wind power projects. References: Tamil Nadu Spinning Mills...

  12. West Coast Paper Mills Ltd WCPML | Open Energy Information

    Open Energy Info (EERE)

    Paper Mills Ltd WCPML Jump to: navigation, search Name: West Coast Paper Mills Ltd. (WCPML) Place: Dandeli, Karnataka, India Zip: 581 325 Sector: Biomass Product: Dandeli based...

  13. DOE - Office of Legacy Management -- Belfield Mill Site - ND...

    Office of Legacy Management (LM)

    Belfield Mill Site - ND 0-01 FUSRAP Considered Sites Site: Belfield Mill Site (ND.0-01 ) Designated Name: Alternate Name: Location: Evaluation Year: Site Operations: Site...

  14. Auto/Steel Partnership: Advanced High-Strength Steel Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced High-Strength Steel Research and Development AutoSteel Partnership: Advanced High-Strength Steel Research and Development 2009 DOE Hydrogen Program and Vehicle ...

  15. ITP Steel: Theoretical Minimum Energies to Produce Steel for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 PDF ...

  16. Lake Mills Light & Water | Open Energy Information

    Open Energy Info (EERE)

    Light & Water Jump to: navigation, search Name: Lake Mills Light & Water Place: Wisconsin Phone Number: (920) 648-4026 Website: www.lakemillslw.com Outage Hotline: (920) 648-4026...

  17. Supporting steel

    SciTech Connect (OSTI)

    Badra, C.

    1995-10-01

    The US Department of Energy (DOE) and the American Iron and Steel Institute (AISI) have just completed a pilot program on the technical and economic viability of direct ironmaking by a process based on bath smelting. In this process, oxygen, prereduced iron ore pellets, coal, and flux are charged into a molten slag bath containing a high percentage of carbon. The carbon removes oxygen from the iron ore and generates carbon monoxide and liquid iron. Oxygen is then injected to burn some of the carbon monoxide gas before it leaves the smelting vessel. The partially combusted gas is sued to preheat and prereduced the ore before it is injected into the bath. There are several competing cokeless ironmaking processes in various stages of development around the world. A brief comparison of these processes provides a useful perspective with which to gauge the progress and objectives of the AISI-DOE research initiative. The principal competing foreign technologies include the Corex process, DIOS, HIsmelt, and Jupiter. The advantages of the direct ironmaking process examined by AISI-DOE were not sufficiently demonstrated to justify commercialization without further research. However, enough knowledge was gained from laboratory and pilot testing to teach researchers how to optimize the direct ironmaking process and to provide the foundation for future research. Researchers now better understand issues such as the dissolution of materials, reduction mechanisms and rates, slag foaming and control, the behavior of sulfur, dust generation, and the entire question of energy efficiency--including post combustion and the role of coal/volatile matter.

  18. Comminuting irradiated ferritic steel

    DOE Patents [OSTI]

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  19. Lightweight Steel Solutions for Automotive Industry

    SciTech Connect (OSTI)

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-06-15

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  20. ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Conditions, March 2000 | Department of Energy Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 PDF icon theoretical_minimum_energies.pdf More Documents & Publications Ironmaking Process Alternatives Screening Study ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Study October 2004

  1. Methods of forming steel

    DOE Patents [OSTI]

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  2. Transportation of the MOAB Uranium Mill Tailings to White Mesa Mill by Slurry Pipeline

    SciTech Connect (OSTI)

    Hochstein, R. F.; Warner, R.; Wetz, T. V.

    2003-02-26

    The Moab uranium mill tailings pile, located at the former Atlas Minerals Corporation site approximately three miles north of Moab, Utah, is now under the control of the US Department of Energy (''DOE''). The location of the tailings pile adjacent to the Colorado River, and the ongoing contamination of groundwater and seepage of pollutants into the river, have lead to the investigation, as part of the final site remediation program, of alternatives to relocate the tailings to a qualified permanent disposal site. This paper will describe the approach being taken by the team formed between International Uranium (USA) Corporation (''IUC'') and Washington Group International (''WGINT'') to develop an innovative technical proposal to relocate the Moab tailings to IUC's White Mesa Mill south of Blanding, Utah. The proposed approach for relocating the tailings involves using a slurry pipeline to transport the tailings to the White Mesa Mill. The White Mesa Mill is a fully licensed, active uranium mill site that is uniquely suited for permanent disposal of the Moab tailings. The tailings slurry would be dewatered at the White Mesa Mill, the slurry water would be recycled to the Moab site for reuse in slurry makeup, and the ''dry'' tailings would be permanently disposed of in an approved below grade cell at the mill site.

  3. Development of Steel Foam Materials and Structures

    SciTech Connect (OSTI)

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  4. Owings Mills, Maryland: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    You can help OpenEI by expanding it. Owings Mills is a census-designated place in Baltimore County, Maryland.1 Registered Energy Companies in Owings Mills, Maryland...

  5. DOE - Office of Legacy Management -- Bowman Mill Site - ND 0...

    Office of Legacy Management (LM)

    Bowman Mill Site - ND 0-02 FUSRAP Considered Sites Site: Bowman Mill Site (ND.0-02 ) Designated Name: Alternate Name: Location: Evaluation Year: Site Operations: Site Disposition:...

  6. Mill Designed Bio bleaching Technologies

    SciTech Connect (OSTI)

    Institute of Paper Science Technology

    2004-01-30

    A key finding of this research program was that Laccase Mediator Systems (LMS) treatments on high-kappa kraft could be successfully accomplished providing substantial delignification (i.e., > 50%) without detrimental impact on viscosity and significantly improved yield properties. The efficiency of the LMS was evident since most of the lignin from the pulp was removed in less than one hour at 45 degrees C. Of the mediators investigated, violuric acid was the most effective vis-a-vis delignification. A comparative study between oxygen delignification and violuric acid revealed that under relatively mild conditions, a single or a double LMS{sub VA} treatment is comparable to a single or a double O stage. Of great notability was the retention of end viscosity of LMS{sub VA} treated pulps with respect to the end viscosity of oxygen treated pulps. These pulps could then be bleached to full brightness values employing conventional ECF bleaching technologies and the final pulp physical properties were equal and/or better than those bleached in a conventional ECF manner employing an aggressively O or OO stage initially. Spectral analyses of residual lignins isolated after LMS treated high-kappa kraft pulps revealed that similar to HBT, VA and NHA preferentially attack phenolic lignin moieties. In addition, a substantial decrease in aliphatic hydroxyl groups was also noted, suggesting side chain oxidation. In all cases, an increase in carboxylic acid was observed. Of notable importance was the different selectivity of NHA, VA and HBT towards lignin functional groups, despite the common N-OH moiety. C-5 condensed phenolic lignin groups were overall resistant to an LMS{sub NHA, HBT} treatments but to a lesser extent to an LMS{sub VA}. The inactiveness of these condensed lignin moieties was not observed when low-kappa kraft pulps were biobleached, suggesting that the LMS chemistry is influenced by the extent of delignification. We have also demonstrated that the current generation of laccase has a broad spectrum of operating parameters. Nonetheless, the development of future genetically engineered laccases with enhanced temperature, pH and redox potentials will dramatically improve the overall process. A second challenge for LMS bleaching technologies is the need to develop effective, catalytic mediators. From the literature we already know this is feasible since ABTS and some inorganic mediators are catalytic. Unfortunately, the mediators that exhibit catalytic properties do not exhibit significant delignification properties and this is a challenge for future research studies. Potential short-term mill application of laccase has been recently reported by Felby132 and Chandra133 as they have demonstrated that the physical properties of linerboard can be improved when exposed to laccase without a chemical mediator. In addition, xxx has shown that the addition of laccase to the whitewater of the paper machine has several benefits for the removal of colloidal materials. Finally, this research program has presented important features on the delignification chemistry of LMS{sub NHA} and LMS{sub VA} that, in the opinion of the author, are momentous contributions to the overall LMS chemistry/biochemistry knowledge base which will continue to have future benefits.

  7. Baotou Iron and Steel Group Baotou Steel | Open Energy Information

    Open Energy Info (EERE)

    search Name: Baotou Iron and Steel Group (Baotou Steel) Place: Baotou, Inner Mongolia Autonomous Region, China Product: Baotou-based iron and steel maker as well as a rare...

  8. Bay Mills Indian Community Energy Reduction Feasibility Study

    Energy Savers [EERE]

    Tribal Council of Michigan, Inc. Environmental Services Division Chris Kushman Bay Mills Indian Community Energy Reduction Feasibility Study *DOE Tribal Energy Program *Tribal Energy Program Review presenters *Bay Mills Indian Community Thank You * Great relationship between ITCMI and Bay Mills * Proactive in exploring renewable energy alternatives - Bay Mills Community College Alternative Energy Curriculum - Biofuels and the crops to support biofuels - Wind resource data collection * Upper

  9. Success Story: Harrison Steel

    Broader source: Energy.gov [DOE]

    This case study highlights how Harrison Steel leveraged both EPA's ENERGY STAR program and DOE resources to enhance energy efficiency efforts and multiply captured energy savings.

  10. ITP Steel: Steel Industry Marginal Opportunity Study September...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Marginal Opportunity Study September 2005 PDF icon steelmarginalopportunity.pdf More Documents & Publications ...

  11. ITP Steel: Steel Industry Marginal Opportunity Study September...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    CostsBenefits of Projects in FY05 ITP Steel Subprogram Portfolio ......Benefits of R&D Opportunities in ITP Steel Subprogram ......- 25 - List of Figures ...

  12. Topologically massive Yang-Mills: A Hamilton-Jacobi constraint analysis

    SciTech Connect (OSTI)

    Bertin, M. C.; Pimentel, B. M.; Valcrcel, C. E.; Zambrano, G. E. R.

    2014-04-15

    We analyse the constraint structure of the topologically massive Yang-Mills theory in instant-form and null-plane dynamics via the Hamilton-Jacobi formalism. The complete set of hamiltonians that generates the dynamics of the system is obtained from the Frobenius integrability conditions, as well as its characteristic equations. As generators of canonical transformations, the hamiltonians are naturally linked to the generator of Lagrangian gauge transformations.

  13. Beneficial uses of paper mill residuals for New York State`s recycled-paper mills. Final report

    SciTech Connect (OSTI)

    1995-09-01

    This report evaluates the New York paper mill industry in terms of the productive management and treatment of solid wastes. It identifies current efforts by recycling mills to beneficially use paper mill residuals (often called sludge) and suggests additional options that should be considered by the industry in general and individual mills in particular. It also examines the regulations and economics affecting the mills and suggests actions that could improve the industry`s ability to convert wastes to value-added products. The report recommends that the mills should continue measures to reduce fiber and filler clay losses, promote the transfer of usable fiber and clay to mills able to use them, upgrade sludge dewatering capabilities, and take a more regional approach to solid waste disposal problems. State agencies are urged to support these efforts, encourage the development and commercialization of new beneficial use technologies, and reduce regulatory barriers whenever possible.

  14. DEVELOPMENT OF ELECTROMAGNETIC TECHNIQUES FOR HYDROGEN CONTENT ASSESSMENT IN COATED LINEPIPE STEEL

    SciTech Connect (OSTI)

    Lasseigne-Jackson, A. N.; Anton, J.; Jackson, J. E.; Olson, D. L.; Mishra, B.

    2008-02-28

    With the introduction of new higher strength steels operating at higher pressure, the need for characterization of hydrogen content in high strength steel pipelines is timely for the pipeline industry. The higher-strength steel pipelines have higher susceptibility to hydrogen damage. Through the use of low-frequency induced current impedance measurements, a new non-contact sensor has been developed for real-time determination of diffusible hydrogen content in coated pipeline steel. A measurement scheme to separate variables associated with pipelines is discussed. This electromagnetic technique allows for a rapid, non-destructive assessment of hydrogen accumulation in coated steel line pipe and thus an evaluation of the pipeline integrity.

  15. DOE - Office of Legacy Management -- U S Steel Co National Tube Div Christy

    Office of Legacy Management (LM)

    Park Works - PA 35 Steel Co National Tube Div Christy Park Works - PA 35 FUSRAP Considered Sites Site: U. S. STEEL CO., NATIONAL TUBE DIV., CHRISTY PARK WORKS (PA.35) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: National Tube Division PA.35-1 Location: McKeesport , Pennsylvania PA.35-1 Evaluation Year: 1994 PA.35-2 Site Operations: Metal fabrication operations. Pierced normal uranium billets by the three roll Assel Mill process. PA.35-1

  16. The effect of iron dilution on strength of nickel/steel and Monel/steel welds

    SciTech Connect (OSTI)

    Fout, S.L.; Wamsley, S.D.

    1983-03-28

    The weld strength, as a function of iron content, for nickel/steel and Monel/steel welds was determined. Samples were prepared using a Gas Metal Arc (GMAW) automatic process to weld steel plate together with nickel or Monel to produce a range of iron contents typical of weld compositions. Tensile specimens of each iron content were tested to obtain strength and ductility measurements for that weld composition. Data indicate that at iron contents of less than 20% iron in a nickel/steel weld, the weld fails at the weld interface, due to a lack of fusion. Between 20% and 35% iron, the highest iron dilution that could be achieved in a nickel weld, the welds were stronger than the steel base metal. This indicates that a minimum amount of iron dilution (20%) is necessary for good fusion and optimum strength. On the other hand for Monel/steel welds, test results showed that the welds had good strength and integrity between 10% and 27% iron in the weld. Above 35% iron, the welds have less strength and are more brittle. The 35% iron content also corresponds to the iron dilution in Monel welds that has been shown to produce an increase in corrosion rate. This indicates that the iron dilution in Monel welds should be kept below 35% iron to maximize both the strength and corrosion resistance. 2 refs., 6 figs., 3 tabs.

  17. Geothermal Mill Redevelopment Project in Massachusetts

    SciTech Connect (OSTI)

    Vale, A.Q.

    2009-03-17

    Anwelt Heritage Apartments, LLC redeveloped a 120-year old mill complex into a mixed-use development in a lower-income neighborhood in Fitchburg, Massachusetts. Construction included 84 residential apartments rented as affordable housing to persons aged 62 and older. The Department of Energy (“DOE”) award was used as an essential component of financing the project to include the design and installation of a 200 ton geothermal system for space heating and cooling.

  18. Steel | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The U.S. steel industry has worked with AMO to develop a range of resources to assist in lowering the energy and carbon intensity of steelmaking. Some current R&D projects and ...

  19. Dezincing of steel scrap

    SciTech Connect (OSTI)

    Rij, P.W. van; Campenon, B.; Mooij, J.N.

    1997-04-01

    Scrap is an important raw material in the steel industry. Depending on the type of steelmaking process, the composition of the scrap may vary. Market research in Europe shows that there will be a shortage of zinc-free scrap in the future. An alkaline dezincing process for galvanized steel has been developed. A description of a pilot plant based on alkaline dezincing technology is presented.

  20. Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings This case study describes how the Boise Inc. paper mill in St. Helens, Oregon, achieved annual savings of approximately 154,000 MMBtu and more than $1 million. This was accomplished after receiving a DOE energy assessment and implementing recommendations to improve the efficiency of its steam system. PDF icon Boise Inc. St. Helens Paper

  1. Uranium Mill Tailings Radiation Control Act Sites Fact Sheet

    Energy Savers [EERE]

    This fact sheet provides information about the Uranium Mill Tailings Radiation Control Act Title I and II disposal and processing sites. The sites are managed by the U.S. Department of Energy Office of Legacy Management. Introduction The Uranium Mill Tailings Radiation Control Act (UMTRCA) of 1978 (Public Law 95-604) is a federal law that provides for the safe and environmentally sound disposal, long-term stabilization, and control of uranium mill tailings in a manner that minimizes or

  2. DOE Announces Preferred Alternatives For Moab, Utah, Uranium Mill Tailings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Preferred Alternatives For Moab, Utah, Uranium Mill Tailings DOE Announces Preferred Alternatives For Moab, Utah, Uranium Mill Tailings April 6, 2005 - 11:33am Addthis WASHINGTON, DC - The U.S. Department of Energy today announced the department's preferred alternatives for remediation of the Moab, Utah, Uranium Mill Tailings Remedial Action Project Site: active groundwater remediation, and offsite disposal of the tailings pile and other contaminated materials to the

  3. DOE - Office of Legacy Management -- Shiprock Mill Site - NM...

    Office of Legacy Management (LM)

    LMSS12245. March 2015 2015 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title I Disposal Sites-Shiprock, New Mexico, Disposal Site. ...

  4. Moab Project Disposes 2 Million Tons of Uranium Mill Tailings...

    Office of Environmental Management (EM)

    The Moab Uranium Mill Tailings Remedial Action Project reached its primary American ... our first 2 years of moving tailings," Moab Federal Project Director Donald Metzler said. ...

  5. Moab Mill Tailings Removal Project Celebrates 5 Years of Success

    Broader source: Energy.gov [DOE]

    MOAB, Utah – In the past 5 years, DOE has seen many successes in the Moab Uranium Mill Tailings Remedial Action Project.

  6. Moab Mill Tailings Removal Project Plans to Resume Train Shipments...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Tons of Mill Tailings Removed From DOE Moab Project Site Laborers place a disposable liner in a tailings container. Moab Project Continues Progress on Tailings Removal with...

  7. DOE - Office of Legacy Management -- Lowman Mill Site - ID 01

    Office of Legacy Management (LM)

    Mill Site (ID.01) Designated Name: Alternate Name: Location: Evaluation Year: Site Operations: Site Disposition: Radioactive Materials Handled: Primary Radioactive Materials...

  8. DOE - Office of Legacy Management -- Naturita Mill Site - CO...

    Office of Legacy Management (LM)

    Mill Site (CO.0-08) Designated Name: Alternate Name: Location: Evaluation Year: Site Operations: Site Disposition: Radioactive Materials Handled: Primary Radioactive Materials...

  9. DOE - Office of Legacy Management -- Uravan Mill Site - CO 02

    Office of Legacy Management (LM)

    Mill Site (CO.02 ) Designated Name: Alternate Name: Location: Evaluation Year: Site Operations: Site Disposition: Radioactive Materials Handled: Primary Radioactive Materials...

  10. DOE - Office of Legacy Management -- Falls City Mill Site - TX...

    Office of Legacy Management (LM)

    Also see Falls City, Texas, Disposal Site Documents Related to Falls City Mill Site Data Validation Package for the April 2009 Groundwater Sampling at the Falls City, Texas, ...

  11. East Millinocket Mill Biomass Facility | Open Energy Information

    Open Energy Info (EERE)

    Mill Sector Biomass Location Penobscot County, Maine Coordinates 45.3230777, -68.5806727 Show Map Loading map... "minzoom":false,"mappingservice":"googlemaps3","type"...

  12. Cedar Mill, Oregon: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    Mill, Oregon: Energy Resources Jump to: navigation, search Equivalent URI DBpedia Coordinates 45.5048397, -122.7984325 Show Map Loading map... "minzoom":false,"mappingservice"...

  13. Nahar Spinning Mills Ltd NSML | Open Energy Information

    Open Energy Info (EERE)

    (NSML) Place: Ludhiana, Punjab, India Zip: 141 003 Product: Ludhiana-based spinning mill with cogeneration activities. Coordinates: 30.89314, 75.86938 Show Map Loading...

  14. Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 ) content on three boiler stacks and recovering waste heat from the whitewater process. ... Feedwater Heat Recovery Exchanger Using Boiler Blowdown-The mill had a heat exchanger ...

  15. Engineering assessment of inactive uranium mill tailings

    SciTech Connect (OSTI)

    Not Available

    1981-07-01

    The Grand Junction site has been reevaluated in order to revise the October 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Grand Junction, Colorado. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 1.9 million tons of tailings at the Grand Junction site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation are also factors. The eight alternative actions presented herein range from millsite and off-site decontamination with the addition of 3 m of stabilization cover material (Option I), to removal of the tailings to remote disposal sites and decontamination of the tailings site (Options II through VIII). Cost estimates for the eight options range from about $10,200,000 for stabilization in-place to about $39,500,000 for disposal in the DeBeque area, at a distance of about 35 mi, using transportation by rail. If transportation to DeBeque were by truck, the cost estimated to be about $41,900,000. Three principal alternatives for the reprocessing of the Grand Junction tailings were examined: (a) heap leaching; (b) treatment at an existing mill; and (c) reprocessing at a new conventional mill constructed for tailings reprocessing. The cost of the uranium recovered would be about $200/lb by heap leach and $150/lb by conventional plant processes. The spot market price for uranium was $25/lb early in 1981. Therefore, reprocessing the tailings for uranium recovery appears not to be economically attractive.

  16. The Bowersock Mills and Power Company 1874

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Incremental Hydroelectric Energy The Bowersock Mills and Power Co., Lawrence, KS Hydroelectric Energy Potential for U.S. BMPC Plant At Forefront of Development Curve "In our estimates we have about 70 GW of additional hydro which would have minimal impact; and so where does this come from? It comes from putting in better turbines in existing dams, it comes from run-of-the-river turbines that don't create the minimal environmental impact and it comes from using water storage that was made

  17. ITP Steel: Steel Industry Marginal Opportunity Study September 2005

    Broader source: Energy.gov [DOE]

    The objective of this study is to generate a marginal opportunity curve for the ITP steel subprogram showing the location of the current portfolio compared against all opportunities for steel manufacturing.

  18. Continuous steel production and apparatus

    DOE Patents [OSTI]

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  19. Corrosion resistance of transmission structures fabricated from weathering steel

    SciTech Connect (OSTI)

    Goodwin, E.J. ); Pohlman, J.C.

    1993-01-01

    Introduced to utilities in the late 1960's, weathering steel' appeared to offer a way to reduce structure weight and maintenance of lattice towers through the application of bare, high strength steel that had natural corrosion resistance. Weathering steel found wide application in lattice and tubular transmission structures. Through its service life, however, the weathering steel showed evidence of continuing corrosion rather than the expected protection from corrosion. A consortium of utilities was formed to investigate the impact on structure reliability of the continuing corrosion of the steel beyond initial expectations. Through the completion of field surveys and laboratory tests, projected lifetime corrosion rates, structural integrity and potential sealer/penetrant systems were evaluated. The investigation has shown that existing lattice and tubular structures fabricated from weathering steel will provide continued reliable service with minimal maintenance programs. Weathering Steel remains practical for new lattice and tubular structures provided steps are taken during the design process to minimize the retention and collection of moisture between and around metal contact surfaces and during the operation of the line to minimize vegetation encroachment around structures.

  20. EERE Success Story-Steel Mill Powered by Waste Heat Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    manufacturing jobs and enhance the global competitiveness of the United States. The Office of Energy Efficiency and Renewable Energy (EERE) success stories highlight the ...

  1. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Future Opportunities, September 2000 | Department of Energy Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 PDF icon steel_energy_use.pdf More Documents & Publications ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Study October 2004 ITP Steel:

  2. Capture and Sequestration of CO2 at the Boise White Paper Mill

    SciTech Connect (OSTI)

    B.P. McGrail; C.J. Freeman; G.H. Beeman; E.C. Sullivan; S.K. Wurstner; C.F. Brown; R.D. Garber; D. Tobin E.J. Steffensen; S. Reddy; J.P. Gilmartin

    2010-06-16

    This report documents the efforts taken to develop a preliminary design for the first commercial-scale CO2 capture and sequestration (CCS) project associated with biomass power integrated into a pulp and paper operation. The Boise Wallula paper mill is located near the township of Wallula in Southeastern Washington State. Infrastructure at the paper mill will be upgraded such that current steam needs and a significant portion of the current mill electric power are supplied from a 100% biomass power source. A new biomass power system will be constructed with an integrated amine-based CO2 capture plant to capture approximately 550,000 tons of CO2 per year for geologic sequestration. A customized version of Fluor Corporations Econamine Plus carbon capture technology will be designed to accommodate the specific chemical composition of exhaust gases from the biomass boiler. Due to the use of biomass for fuel, employing CCS technology represents a unique opportunity to generate a net negative carbon emissions footprint, which on an equivalent emissions reduction basis is 1.8X greater than from equivalent fossil fuel sources (SPATH and MANN, 2004). Furthermore, the proposed project will offset a significant amount of current natural gas use at the mill, equating to an additional 200,000 tons of avoided CO2 emissions. Hence, the total net emissions avoided through this project equates to 1,100,000 tons of CO2 per year. Successful execution of this project will provide a clear path forward for similar kinds of emissions reduction that can be replicated at other energy-intensive industrial facilities where the geology is suitable for sequestration. This project also represents a first opportunity for commercial development of geologic storage of CO2 in deep flood basalt formations. The Boise paper mill site is host to a Phase II pilot study being carried out under DOEs Regional Carbon Partnership Program. Lessons learned from this pilot study and other separately funded projects studying CO2 sequestration in basalts will be heavily leveraged in developing a suitable site characterization program and system design for permanent sequestration of captured CO2. The areal extent, very large thickness, high permeability in portions of the flows, and presence of multiple very low permeability flow interior seals combine to produce a robust sequestration target. Moreover, basalt formations are quite reactive with water-rich supercritical CO2 and formation water that contains dissolved CO2 to generate carbonate minerals, providing for long-term assurance of permanent sequestration. Sub-basalt sediments also exist at the site providing alternative or supplemental storage capacity.

  3. Development of a thin steel strip casting process. Final report

    SciTech Connect (OSTI)

    Williams, R.S.

    1994-04-01

    This is a comprehensive effort to develop direct strip casting to the point where a pilot scale program for casting carbon steel strip could be initiated. All important aspects of the technology were being investigated, however the program was terminated early due to a change in the business strategy of the primary contractor, Armco Inc. (focus to be directed at specialty steels, not low carbon steel). At termination, the project was on target on all milestones and under budget. Major part was casting of strip at the experiment casting facility. A new caster, capable of producing direct cast strip of up to 12 in. wide in heats of 1000 and 3000 lb, was used. A total of 81 1000-1200 lb heats were cast as well as one test heat of 3000 lb. Most produced strip of from 0.016 to 0.085 in. thick. Process reliability was excellent for short casting times; quality was generally poor from modern hot strip mill standards, but the practices necessary for good surface quality were identified.

  4. Gluon scattering in N=4 super-Yang-Mills theory fromweak to strong coupling

    SciTech Connect (OSTI)

    Dixon, Lance J.; /SLAC

    2008-03-25

    I describe some recent developments in the understanding of gluon scattering amplitudes in N = 4 super-Yang-Mills theory in the large-N{sub c} limit. These amplitudes can be computed to high orders in the weak coupling expansion, and also now at strong coupling using the AdS/CFT correspondence. They hold the promise of being solvable to all orders in the gauge coupling, with the help of techniques based on integrability. They are intimately related to expectation values for polygonal Wilson loops composed of light-like segments.

  5. HotEye® Steel Surface Inspection System | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Unique Measurement System Enhances Process Control, Cuts Scrap by Half, and Saves Energy A ... HotEye System and integrates it with a dynamic control plan (DCP) for hot steel processes. ...

  6. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect (OSTI)

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  7. Geochemical Evaluation of Uranium Fate and Transport Guterl Specialty Steel Site, New York - 12077

    SciTech Connect (OSTI)

    Frederick, Bill; Tandon, Vikas

    2012-07-01

    Between 1948 and 1952, up to 15,875 metric tons (35 million pounds) of natural uranium metal (U) were processed at the former Guterl Specialty Steel Corporation site in Lockport, New York. The resulting dust, thermal scale, mill shavings and associated land disposal contaminated both the facility and on-site soils. Uranium subsequently impacted groundwater and a fully developed plume exists below the site. Site soils are composed of anthropogenic fill and re-worked, glacially-derived native soil. This overburden is underlain by the weathered and fractured Lockport Dolostone bedrock. Shallow groundwater levels fluctuate seasonally and allow groundwater to contact U contaminated soil, which promotes transport. This condition is exemplified through coincident increases in specific conductivity and groundwater levels, which flush soluble constituents in the fill/soil to groundwater during recharge events. In addition, water-level fluctuations affect reduction-oxidation (redox) conditions at the site. The U in soils is subject to wetting and drying cycles that promote oxidation more than stable redox conditions (e.g., dry soil or fully saturated conditions). This oxidizing mechanism increases uranium solubility and mobility. Site groundwater also receives uranium via leaching from near-surface contaminated fill. The strong correlation between nitrate and uranium in groundwater indicates that uranium is mobile where oxidizing conditions occur. Analytical models of contaminant leaching determined that multiple pathways and transport mechanisms govern site risk. Uranium transport to groundwater involves three mechanisms: 1) direct contact of contaminated soil with groundwater, 2) the oxidation-state or chemical valence of uranium, and 3) the leaching of near-surface contamination to groundwater. These mechanisms require an integrated remedial solution that is sustainable and cost effective. (authors)

  8. High-performance steels

    SciTech Connect (OSTI)

    Barsom, J.M.

    1996-03-01

    Steel is the material of choice in structures such as storage tanks, gas and oil distribution pipelines, high-rise buildings, and bridges because of its strength, ductility, and fracture toughness, as well as its repairability and recyclability. Furthermore, these properties are continually being improved via advances in steelmaking, casting, rolling, and chemistry. Developments in steelmaking have led to alloys having low sulfur, sulfide shape control, and low hydrogen. They provide reduced chemical segregation, higher fracture toughness, better through-thickness and weld heat-affected zone properties, and lower susceptibility to hydrogen cracking. Processing has moved beyond traditional practices to designed combinations of controlled rolling and cooling known as thermomechanical control processes (TMCP). In fact, chemical composition control and TMCP now enable such precise adjustment of final properties that these alloys are now known as high-performance steels (HPS), engineered materials having properties tailored for specific applications.

  9. Accelerated aging tests of liners for uranium mill tailings disposal

    SciTech Connect (OSTI)

    Barnes, S.M.; Buelt, J.L.; Hale, V.Q.

    1981-11-01

    This document describes the results of accelerated aging tests to determine the long-term effectiveness of selected impoundment liner materials in a uranium mill tailings environment. The study was sponsored by the US Department of Energy under the Uranium Mill Tailings Remedial Action Project. The study was designed to evaluate the need for, and the performance of, several candidate liners for isolating mill tailings leachate in conformance with proposed Environmental Protection Agency and Nuclear Regulatory Commission requirements. The liners were subjected to conditions known to accelerate the degradation mechanisms of the various liners. Also, a test environment was maintained that modeled the expected conditions at a mill tailings impoundment, including ground subsidence and the weight loading of tailings on the liners. A comparison of installation costs was also performed for the candidate liners. The laboratory testing and cost information prompted the selection of a catalytic airblown asphalt membrane and a sodium bentonite-amended soil for fiscal year 1981 field testing.

  10. DOE - Office of Legacy Management -- Tuba City Mill Site - AZ...

    Office of Legacy Management (LM)

    Documents Related to Tuba City Mill Site 2014 Navajo Nation Five-Year Plan 2015 Annual ... LMSTUBS00214. May 2014. February 2015 Groundwater and Surface Water Sampling at the Tuba ...

  11. Anderson Mill, Texas: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    Hide Map This article is a stub. You can help OpenEI by expanding it. Anderson Mill is a census-designated place in Travis County and Williamson County, Texas.1...

  12. Mill Valley, California: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    Hide Map This article is a stub. You can help OpenEI by expanding it. Mill Valley is a city in Marin County, California. It falls under California's 6th...

  13. Mill City, Oregon: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    is a stub. You can help OpenEI by expanding it. Mill City is a city in Linn County and Marion County, Oregon. It falls under Oregon's 4th congressional district and Oregon's 5th...

  14. Spring Mills, Pennsylvania: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    Hide Map This article is a stub. You can help OpenEI by expanding it. Spring Mills is a census-designated place in Centre County, Pennsylvania.1 References ...

  15. Kemp Mill, Maryland: Energy Resources | Open Energy Information

    Open Energy Info (EERE)

    stub. You can help OpenEI by expanding it. Kemp Mill is a census-designated place in Montgomery County, Maryland.1 References US Census Bureau 2005 Place to 2006 CBSA...

  16. Stainless Steel Permeability

    SciTech Connect (OSTI)

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  17. Integration of Safety Culture Attributes into the EFCOG WP&C Program Guideline Document

    Broader source: Energy.gov [DOE]

    Slide Presentation by Steele Coddington, NSTec, Las Vegas and John McDonald, WRPS, Hanford. Integration of Safety Culture Attributes into EFCOG Work Planning and Control Guidance Document.

  18. Biomass Burner Cogenerates Jobs and Electricity from Lumber Mill Waste |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Burner Cogenerates Jobs and Electricity from Lumber Mill Waste Biomass Burner Cogenerates Jobs and Electricity from Lumber Mill Waste December 6, 2011 - 3:57pm Addthis Dale and Sharon Borgford, small business owners in Stevens County, WA, break ground with Peter Goldmark, Washington State Commissioner of Public Lands. The pair brought more than 75 jobs to the area with help from DOE's State Energy Program and the U.S. Forest Service. | Photo courtesy of Washington DNR.

  19. Summer 2011 Intern Project- Carolyn Mills | Center for Energy Efficient

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Materials Carolyn Mills ELECTRICITY FROM HEAT: SYNTHESIS AND INVNESTIGATION OF INTERMETALLIC HETEROSTRUCTURES Carolyn Mills Chemical Engineering UC Santa Barbara Mentor: Christina Birkel Faculty Advisor: Galen Stucky Department: Chemistry and Biochemistry Thermoelectric materials have the ability to convert between thermal and electrical energies. However, to maximize ZT, the thermoelectric figure of merit, a material must have a high Seebeck coefficient and a high electrical conductivity

  20. Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill (Peerless Division, Thomastown Mills, Inc.)

    SciTech Connect (OSTI)

    2001-06-01

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the textile manufacturing mill project.

  1. Iron and Steel (2010 MECS)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014

  2. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  3. High strength, tough alloy steel

    DOE Patents [OSTI]

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  4. Hydrogen Embrittlement in Pipeline Steels

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applied Chemicals & Materials Division Material Measurement Laboratory HYDROGEN EMBRITTLEMENT IN PIPELINE STEELS AJ Slifka, ES Drexler, RL Amaro, DS Lauria, JR Fekete Applied ...

  5. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  6. JFE Steel Corp | Open Energy Information

    Open Energy Info (EERE)

    Corp Jump to: navigation, search Name: JFE Steel Corp Place: Tokyo, Tokyo, Japan Zip: 100-0011 Product: Japanese steel manufacturer; manufactures metallurgical silicon and plans to...

  7. Kobe Steel Ltd Kobelco | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search Name: Kobe Steel Ltd (Kobelco) Place: Kobe-shi, Hyogo, Japan Zip: 651-8585 Sector: Solar Product: Japanese steel manufacturer; manufactures PV...

  8. Improved Martensitic Steel for High Temperature Applications...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    A stainless steel composition and heat treatment process for a high-temperature, titanium ... NETL has developed a stainless steel composition and heat treatment process for a ...

  9. Wellbore Integrity Network

    SciTech Connect (OSTI)

    Carey, James W.; Bachu, Stefan

    2012-06-21

    In this presentation, we review the current state of knowledge on wellbore integrity as developed in the IEA Greenhouse Gas Programme's Wellbore Integrity Network. Wells are one of the primary risks to the successful implementation of CO{sub 2} storage programs. Experimental studies show that wellbore materials react with CO{sub 2} (carbonation of cement and corrosion of steel) but the impact on zonal isolation is unclear. Field studies of wells in CO{sub 2}-bearing fields show that CO{sub 2} does migrate external to casing. However, rates and amounts of CO{sub 2} have not been quantified. At the decade time scale, wellbore integrity is driven by construction quality and geomechanical processes. Over longer time-scales (> 100 years), chemical processes (cement degradation and corrosion) become more important, but competing geomechanical processes may preserve wellbore integrity.

  10. The design of steel for high strength line pipe requiring excellent notch toughness and corrosion properties for arctic applications

    SciTech Connect (OSTI)

    DeCaux, G.; Golini, F.; Rayner, T.J.

    1998-12-31

    Due to the cold climate and environmental requirements of Alaska`s North Slope and Western Canada`s oil production areas, line pipe steels intended for use in these areas must display not only high strength as required, but superior toughness. Additionally,if the line pipe is to be used in aggressive sour gas (i.e., H{sub 2}S containing) environments it must also have excellent resistance to hydrogen induced cracking (HIC). Such a steel has been designed, through selective chemistry, clean steel-making practices, nonmetallic inclusion control, and hot mill process control, that is capable of meeting stringent line pipe specifications covering X65 grade line pipe in Arctic service temperatures. This paper also examined the effect that hot rolling finishing temperature had on notch toughness. Steel-making knowledge developed for lower strength, HIC resistant X52 grade steel has been employed for the development of a X65 grade steel. Results of trial heats will be presented.

  11. Advanced steel reheat furnaces: Research and development. Final report

    SciTech Connect (OSTI)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D.; Li, X.

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  12. Particle size and shape distributions of hammer milled pine

    SciTech Connect (OSTI)

    Westover, Tyler Lott; Matthews, Austin Colter; Williams, Christopher Luke; Ryan, John Chadron Benjamin

    2015-04-01

    Particle size and shape distributions impact particle heating rates and diffusion of volatized gases out of particles during fast pyrolysis conversion, and consequently must be modeled accurately in order for computational pyrolysis models to produce reliable results for bulk solid materials. For this milestone, lodge pole pine chips were ground using a Thomas-Wiley #4 mill using two screen sizes in order to produce two representative materials that are suitable for fast pyrolysis. For the first material, a 6 mm screen was employed in the mill and for the second material, a 3 mm screen was employed in the mill. Both materials were subjected to RoTap sieve analysis, and the distributions of the particle sizes and shapes were determined using digital image analysis. The results of the physical analysis will be fed into computational pyrolysis simulations to create models of materials with realistic particle size and shape distributions. This milestone was met on schedule.

  13. Advanced steel reheat furnace

    SciTech Connect (OSTI)

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  14. Fermentation and chemical treatment of pulp and paper mill sludge

    DOE Patents [OSTI]

    Lee, Yoon Y; Wang, Wei; Kang, Li

    2014-12-02

    A method of chemically treating partially de-ashed pulp and/or paper mill sludge to obtain products of value comprising taking a sample of primary sludge from a Kraft paper mill process, partially de-ashing the primary sludge by physical means, and further treating the primary sludge to obtain the products of value, including further treating the resulting sludge and using the resulting sludge as a substrate to produce cellulase in an efficient manner using the resulting sludge as the only carbon source and mixtures of inorganic salts as the primary nitrogen source, and including further treating the resulting sludge and using the resulting sludge to produce ethanol.

  15. DOE Awards Technical Assistance Contract for Moab Mill Tailings Cleanup |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Technical Assistance Contract for Moab Mill Tailings Cleanup DOE Awards Technical Assistance Contract for Moab Mill Tailings Cleanup May 31, 2012 - 12:00pm Addthis Media Contact Bill Taylor bill.taylor@srs.gov 803-952-8564 Cincinnati-The U.S. Department of Energy (DOE) today announced the award of an $18 million small disadvantaged business contract with S&K Aerospace, LLC, of St. Ignatius, Montana to continue to provide technical assistance services for the Moab

  16. Milling of Sand Blocks to Make Casting Moulds

    SciTech Connect (OSTI)

    Lopez de Lacalle, L. N.; Rodriguez, A.; Lamikiz, A.; Penafiel, F. J. [Department of Mechanical Engineering, University of the Basque Country, ETSII, c/Alameda de Urquijo s/n, 48013 Bilbao (Spain)

    2011-01-17

    In this paper a full procedure to make moulds in sand for direct casting of metallic parts is presented. The technology aims at unique pieces or art pieces, where only one prototype or components is required, but lead times are much reduced. The key of the procedure is to achieve enough tool life when milling with carbide tools, avoiding the risk of sand destruction or damage.The use of inverse techniques is a common input due to the industrial sectors where the direct milling is interesting. Two examples of moulds are presented, evaluating times and costs. A special study of tool wear is also presented.

  17. Value Added Products from Hemicellulose Utilization in Dry Mill Ethanol Plants

    SciTech Connect (OSTI)

    Rodney Williamson, ICPB; John Magnuson, PNNL; David Reed, INL; Marco Baez, Dyadic; Marion Bradford, ICPB

    2007-03-30

    The Iowa Corn Promotion Board is the principal contracting entity for this grant funded by the US Department of Agriculture and managed by the US Department of Energy. The Iowa Corn Promotion Board subcontracted with New Jersey Institute of Technology, KiwiChem, Pacific Northwest National Lab and Idaho National Lab to conduct research for this project. KiwiChem conducted the economic engineering assessment of a dry-mill ethanol plant. New Jersey Institute of Technology conducted work on incorporating the organic acids into polymers. Pacific Northwest National Lab conducted work in hydrolysis of hemicellulose, fermentation and chemical catalysis of sugars to value-added chemicals. Idaho National Lab engineered an organism to ferment a specific organic acid. Dyadic, an enzme company, was a collaborator which provided in-kind support for the project. The Iowa Corn Promotion Board collaborated with the Ohio Corn Marketing Board and the Minnesota Corn Merchandising Council in providing cost share for the project. The purpose of this diverse collaboration was to integrate the hydrolysis, the conversion and the polymer applications into one project and increase the likelihood of success. This project had two primary goals: (1) to hydrolyze the hemicellulose fraction of the distillers grain (DG) coproduct coming from the dry-mill ethanol plants and (2) convert the sugars derived from the hemicellulose into value-added co-products via fermentation and chemical catalysis.

  18. DOE Moab Project Safely Removes 7 Million Tons of Mill Tailings

    Broader source: Energy.gov [DOE]

    (Grand Junction, CO) ― The U.S. Department of Energy (DOE) has safely moved another million tons of uranium mill tailings from the Moab site in Utah under the Uranium Mill Tailings Remedial Action Project.

  19. Longest-Serving Active Paper Mill in the Western United States...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Longest-Serving Active Paper Mill in the Western United States Uncovers New Ways to Save Energy Longest-Serving Active Paper Mill in the Western United States Uncovers New Ways to ...

  20. Great Lakes Steel -- PCI facility

    SciTech Connect (OSTI)

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  1. Electrochemical Dezincing of Steel Scrap

    Broader source: Energy.gov [DOE]

    Half of the steel produced in the United States is derived from scrap. With zinc-coated prompt scrap increasing fivefold since 1980, steelmakers are feeling the effect of increased contaminant...

  2. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical ...

  3. Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining AutoSteel ... More Documents & Publications AutoSteel Partnership: Fatigue of AHSS Strain Rate ...

  4. Woolen mill captures exhaust to cut fuel costs

    SciTech Connect (OSTI)

    Not Available

    1986-02-01

    To keep ahead of growing competition, a northeast woolen mill sought a method of reducing fuel costs while increasing production. A counterflow-design plate heat exchanger was employed to recirculate dryer exhaust. It has cut propane consumption from 4900 to 2400 gallons a week while design modifications have doubled dryer speed. The heat recovery system is described.

  5. Improved energy efficiency in a specialty paper mill

    SciTech Connect (OSTI)

    Smith, C.D. Jr.

    1986-06-01

    Energy costs at the James River KVP mill have increased sixfold since the 1973 oil embargo. The cost of energy now surpasses the cost of labor and is second only to that of pulp. Economic pressures thus provide a powerful incentive for efficient use of energy. The KVP mill is a nonintegrated mill that is capable of producing up to 450 tons/day of specialty papers. The mill is equipped with six paper machines, six parchment machines, three off-machine coaters, and related converting equipment. Energy is supplied by a central powerhouse that is equipped with: Two gas/oil-fired Combustion Engineering VU50 power boilers, each capable of producing 210,000 lb/h of 850-psig steam at 825/sup 0/F; One gas/oil-fired Riley water tube boiler capable of producing 150,000 lb/h of 220-psig steam at 525/sup 0/F; Two General Electric turbine generators. No. 5 condensing machine: throttle steam, 850 psig; high-pressure extraction, 220 psig; low-pressure extraction, 220 psig; low-pressure extraction, 38 psig; maximum generation, 9500 kW. No. 6 condensing machine: throttle steam, 850 psig; low-pressure extraction, 38 psig; maximum generation, 9500 kW.

  6. Revegetation/rock cover for stabilization of inactive uranium mill tailings disposal sites

    SciTech Connect (OSTI)

    Beedlow, P.A.; McShane, M.C.; Cadwell, L.L.

    1982-07-01

    Pacific Northwest Laboratory is developing design and performance guidelines for surface stabilization of inactive uranium mill tailings. In this work, vegetation and rock covers are being evaluated for maintaining long-term integrity of impoundment systems. Methods are being developed to estimate erosion rates associated with rock and/or vegetation covers, and to determine the effects of surface treatments on soil moisture. Interactions between surface treatments and barriers (radon and biological) are being studied as well. The product will be a set of guidelines to aid in designing surface covers. This report presents the status of this program and a discussion of considerations pertinent to the application of surface covers to tailings. Test plots located in Grand Junction, Colorado and Waterflow, New Mexico are being used to study: (1) the interactions between vegetation and radon and biological barriers, (2) the effects of surface covers on soil moisture, and (3) the effects of rock covers on vegetation.

  7. Diode laser welding of aluminum to steel

    SciTech Connect (OSTI)

    Santo, Loredana; Quadrini, Fabrizio; Trovalusci, Federica [University of Rome Tor Vergata, Department of Mechanical Engineering, Via del Politecnico 1, 00133 Rome (Italy)

    2011-05-04

    Laser welding of dissimilar materials was carried out by using a high power diode laser to join aluminum to steel in a butt-joint configuration. During testing, the laser scan rate was changed as well as the laser power: at low values of fluence (i.e. the ratio between laser power and scan rate), poor joining was observed; instead at high values of fluence, an excess in the material melting affected the joint integrity. Between these limiting values, a good aesthetics was obtained; further investigations were carried out by means of tensile tests and SEM analyses. Unfortunately, a brittle behavior was observed for all the joints and a maximum rupture stress about 40 MPa was measured. Apart from the formation of intermeltallic phases, poor mechanical performances also depended on the chosen joining configuration, particularly because of the thickness reduction of the seam in comparison with the base material.

  8. Wind Resource Assessment Report: Mille Lacs Indian Reservation, Minnesota

    SciTech Connect (OSTI)

    Jimenez, A. C.

    2013-12-01

    The U.S. Environmental Protection Agency (EPA) launched the RE-Powering America's Land initiative to encourage development of renewable energy on potentially contaminated land and mine sites. EPA collaborated with the U.S. Department of Energy's (DOE's) National Renewable Energy Laboratory (NREL) and the Mille Lacs Band of Chippewa Indians to evaluate the wind resource and examine the feasibility of a wind project at a contaminated site located on the Mille Lacs Indian Reservation in Minnesota. The wind monitoring effort involved the installation of a 60-m met tower and the collection of 18 months of wind data at multiple heights above the ground. This report focuses on the wind resource assessment, the estimated energy production of wind turbines, and an assessment of the economic feasibility of a potential wind project sited this site.

  9. Multiscale MonteCarlo equilibration: Pure Yang-Mills theory

    SciTech Connect (OSTI)

    Endres, Michael G.; Brower, Richard C.; Orginos, Kostas; Detmold, William; Pochinsky, Andrew V.

    2015-12-29

    In this study, we present a multiscale thermalization algorithm for lattice gauge theory, which enables efficient parallel generation of uncorrelated gauge field configurations. The algorithm combines standard Monte Carlo techniques with ideas drawn from real space renormalization group and multigrid methods. We demonstrate the viability of the algorithm for pure Yang-Mills gauge theory for both heat bath and hybrid Monte Carlo evolution, and show that it ameliorates the problem of topological freezing up to controllable lattice spacing artifacts.

  10. Uranium Mill Tailings Remedial Action Program. Annual status report

    SciTech Connect (OSTI)

    Not Available

    1983-12-01

    The FY 1983 project accomplishments are: completed the Remedial Action Plan and Phase I engineering design for the Canonsburg processing site; completed remedial action on an additional 52 vicinity properties and the inclusion of an additional 303 properties in the Uranium Mill Tailings Remedial Action Project; executed cooperative agreements with four states and the Navajo Nation; published the draft environmental impact statement for Salt Lake City site; and issued the approved Project Plan.

  11. From: Mills, Pamela To: Congestion Study Comments Cc: Strack, Jan

    Energy Savers [EERE]

    Mills, Pamela To: Congestion Study Comments Cc: Strack, Jan Subject: National Electric Transmission Congestion Study - Draft for Public Comment Date: Friday, October 17, 2014 6:18:37 PM Attachments: SDGE Comments on the National Electric Transmission Congestion Study - Draft for Public Comment.docx Please find attached SDG&E's comments on the National Electric Transmission Congestion Study - Draft for Public Comment. Any questions or comments regarding the attached document should be

  12. Deconfinement in Yang-Mills Theory through Toroidal Compactification

    SciTech Connect (OSTI)

    Simic, Dusan; Unsal, Mithat; /Stanford U., Phys. Dept. /SLAC

    2011-08-12

    We introduce field theory techniques through which the deconfinement transition of four-dimensional Yang-Mills theory can be moved to a semi-classical domain where it becomes calculable using two-dimensional field theory. We achieve this through a double-trace deformation of toroidally compactified Yang-Mills theory on R{sup 2} x S{sub L}{sup 1} x S{sub {beta}}{sup 1}. At large N, fixed-L, and arbitrary {beta}, the thermodynamics of the deformed theory is equivalent to that of ordinary Yang-Mills theory at leading order in the large N expansion. At fixed-N, small L and a range of {beta}, the deformed theory maps to a two-dimensional theory with electric and magnetic (order and disorder) perturbations, analogs of which appear in planar spin-systems and statistical physics. We show that in this regime the deconfinement transition is driven by the competition between electric and magnetic perturbations in this two-dimensional theory. This appears to support the scenario proposed by Liao and Shuryak regarding the magnetic component of the quark-gluon plasma at RHIC.

  13. Creep of A508/533 Pressure Vessel Steel

    SciTech Connect (OSTI)

    Richard Wright

    2014-08-01

    ABSTRACT Evaluation of potential Reactor Pressure Vessel (RPV) steels has been carried out as part of the pre-conceptual Very High Temperature Reactor (VHTR) design studies. These design studies have generally focused on American Society of Mechanical Engineers (ASME) Code status of the steels, temperature limits, and allowable stresses. Initially, three candidate materials were identified by this process: conventional light water reactor (LWR) RPV steels A508 and A533, 2¼Cr-1Mo in the annealed condition, and Grade 91 steel. The low strength of 2¼Cr-1Mo at elevated temperature has eliminated this steel from serious consideration as the VHTR RPV candidate material. Discussions with the very few vendors that can potentially produce large forgings for nuclear pressure vessels indicate a strong preference for conventional LWR steels. This preference is based in part on extensive experience with forging these steels for nuclear components. It is also based on the inability to cast large ingots of the Grade 91 steel due to segregation during ingot solidification, thus restricting the possible mass of forging components and increasing the amount of welding required for completion of the RPV. Grade 91 steel is also prone to weld cracking and must be post-weld heat treated to ensure adequate high-temperature strength. There are also questions about the ability to produce, and very importantly, verify the through thickness properties of thick sections of Grade 91 material. The availability of large components, ease of fabrication, and nuclear service experience with the A508 and A533 steels strongly favor their use in the RPV for the VHTR. Lowering the gas outlet temperature for the VHTR to 750°C from 950 to 1000°C, proposed in early concept studies, further strengthens the justification for this material selection. This steel is allowed in the ASME Boiler and Pressure Vessel Code for nuclear service up to 371°C (700°F); certain excursions above that temperature are allowed by Code Case N-499-2 (now incorporated as an appendix to Section III Division 5 of the Code). This Code Case was developed with a rather sparse data set and focused primarily on rolled plate material (A533 specification). Confirmatory tests of creep behavior of both A508 and A533 are described here that are designed to extend the database in order to build higher confidence in ensuring the structural integrity of the VHTR RPV during off-normal conditions. A number of creep-rupture tests were carried out at temperatures above the 371°C (700°F) Code limit; longer term tests designed to evaluate minimum creep behavior are ongoing. A limited amount of rupture testing was also carried out on welded material. All of the rupture data from the current experiments is compared to historical values from the testing carried out to develop Code Case N-499-2. It is shown that the A508/533 basemetal tested here fits well with the rupture behavior reported from the historical testing. The presence of weldments significantly reduces the time to rupture. The primary purpose of this report is to summarize and record the experimental results in a single document.

  14. Today`s steel technology

    SciTech Connect (OSTI)

    1996-01-01

    AISI members have made significant advances in steelmaking technology over the past several years. This report details the alloy developments and processes that have made steel an engineered material suitable for an expanding range of applications. Improved processes involve casting, rolling, welding, forging, chemical composition and computerized control. Applications cover a broad range including automobile, buildings and bridges.

  15. Low energy milling method, low crystallinity alloy, and negative electrode composition

    DOE Patents [OSTI]

    Le, Dihn B; Obrovac, Mark N; Kube, Robert Y; Landucci, James R

    2012-10-16

    A method of making nanostructured alloy particles includes milling a millbase in a pebble mill containing milling media. The millbase comprises: (i) silicon, and (ii) at least one of carbon or a transition metal, and wherein the nanostructured alloy particles are substantially free of crystalline domains greater than 50 nanometers in size. A method of making a negative electrode composition for a lithium ion battery including the nanostructured alloy particles is also disclosed.

  16. Inter-Tribal Council of Michigan, Inc. - Bay Mills Indian Community Energy Reduction Feasibility Study

    Energy Savers [EERE]

    --Tribal Council of Michigan, Inc. Environmental Services Division Bay Mills Indian Community Energy Reduc<on Feasibility Study Chris K ushman Thank You *DOE Tribal Energy Program *Tribal Energy Program Review presenters *Bay Mills Indian Community Bay Mills Indian Community * Upper Peninsula of Michigan - Cold temperatures - Prolonged exposure to strong north winds off Lake Superior - Short winter daylight * Fishing and fish consuming community * Electricity largely supplied by coal fired

  17. Moab Mill Tailings Pile 25 Percent Disposed: DOE Moab Project Reaches Significant Milestone

    Broader source: Energy.gov [DOE]

    Grand Junction, CO ― One quarter of the uranium mill tailings pile located in Moab, Utah, has been relocated to the Crescent Junction, Utah, site for permanent disposal.

  18. The U.S. Dry-Mill Ethanol Industry: Biobased Products and Bioenergy Initiative Success Stories

    SciTech Connect (OSTI)

    2009-10-28

    This fact sheet provides an overview of the history of ethanol production in the United States and describes innovations in dry-mill ethanol production.

  19. New Y-12 Mill Supports Non-Proliferation | National Nuclear Security...

    National Nuclear Security Administration (NNSA)

    Mill Supports Non-Proliferation | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the Stockpile Preventing Proliferation ...

  20. DOE - Office of Legacy Management -- Lakeview Mill - OR 0-01

    Office of Legacy Management (LM)

    Mill (OR.0-01) Designated Name: Alternate Name: Location: Evaluation Year: Site Operations: Site Disposition: Radioactive Materials Handled: Primary Radioactive Materials...

  1. Longest-Serving Active Paper Mill in the Western United States...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    paper mill had previously upgraded its boiler controls, the Save Energy Now assessment ... heat recovery system. * Adjusting the boiler combustion controls to lower the excess ...

  2. Bioenergy Pumps New Life into Pulp and Paper Mills | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bioenergy Pumps New Life into Pulp and Paper Mills Bioenergy Pumps New Life into Pulp and Paper Mills December 13, 2011 - 4:12pm Addthis Old Town Fuel and Fiber, a former pulp mill, converts a portion of the wood chips used to make pulp to biofuels. | Energy Department photo. Old Town Fuel and Fiber, a former pulp mill, converts a portion of the wood chips used to make pulp to biofuels. | Energy Department photo. Neil Rossmeissl General Engineer What does this project do? Breathes new life into

  3. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect (OSTI)

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  4. Width of the Confining String in Yang-Mills Theory

    SciTech Connect (OSTI)

    Gliozzi, F.; Pepe, M.; Wiese, U.-J.

    2010-06-11

    We investigate the transverse fluctuations of the confining string connecting two static quarks in (2+1)D SU(2) Yang-Mills theory using Monte Carlo calculations. The exponentially suppressed signal is extracted from the large noise by a very efficient multilevel algorithm. The resulting width of the string increases logarithmically with the distance between the static quark charges. Corrections at intermediate distances due to universal higher-order terms in the effective string action are calculated analytically. They accurately fit the numerical data.

  5. Uranium Mill Tailings Remedial Action Project. 1995 Environmental Report

    SciTech Connect (OSTI)

    1996-06-01

    In accordance with U.S. Department of Energy (DOE) Order 23 1. 1, Environment, Safety and Health Reporting, the DOE prepares an annual report to document the activities of the Uranium Mill Tailings Remedial Action (UMTRA) Project environmental monitoring program. This monitoring must comply with appropriate laws, regulations, and standards, and it must identify apparent and meaningful trends in monitoring results. The results of all monitoring activities must be communicated to the public. The UMTRA Project has prepared annual environmental reports to the public since 1989.

  6. Steel Industry Energy Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  7. Steel Industry Marginal Opportunity Analysis

    SciTech Connect (OSTI)

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  8. Nano-composite stainless steel

    DOE Patents [OSTI]

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  9. Liner evaluation for uranium mill tailings. Final report

    SciTech Connect (OSTI)

    Buelt, J.L. (comp.)

    1983-09-01

    The Liner Evaluation for Uranium Mill Tailings Program was conducted to evaluate the need for and performance of prospective lining materials for the long-term management of inactive uranium mill tailings piles. On the basis of program results, two materials have been identified: natural foundation soil amended with 10% sodium bentonite; catalytic airblown asphalt membrane. The study showed that, for most situations, calcareous soils typical of Western US sites adequately buffer tailings leachates and prevent groundwater contamination without additional liner materials or amendments. Although mathematical modeling of disposal sites is recommended on a site-specific basis, there appears to be no reason to expect significant infiltration through the cover for most Western sites. The major water source through the tailings would be groundwater movement at sites with shallow groundwater tables. Even so column leaching studies showed that contaminant source terms were reduced to near maximum contaminant levels (MCL's) for drinking water within one or two pore volumes; thus, a limited source term for groundwater contamination exists. At sites where significant groundwater movement or infiltration is expected and the tailings leachates are alkaline, however, the sodium bentonite or asphalt membrane may be necessary.

  10. TENSILE TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect (OSTI)

    Duncan, A; Thad Adams, T; Ps Lam, P

    2007-05-02

    An infrastructure of new and existing pipelines and systems will be required to carry and to deliver hydrogen as an alternative energy source under the hydrogen economy. Carbon and low alloy steels of moderate strength are currently used in hydrogen delivery systems as well as in the existing natural gas systems. It is critical to understand the material response of these standard pipeline materials when they are subjected to pressurized hydrogen environments. The methods and results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (10.34 MPa or 1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels.

  11. MECHANICAL TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect (OSTI)

    Duncan, A

    2006-05-11

    The methods and interim results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. The scope is carbon steels commonly used for natural gas pipelines in the United States that are candidates for hydrogen service in the hydrogen economy. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in 1500 psig hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test program will continue with tests to quantify the fracture behavior in terms of J-R curves for these materials at air and hydrogen pressure conditions.

  12. Steel: Material for the 21. century

    SciTech Connect (OSTI)

    1996-01-01

    In spite of inroads by a range of competing materials, steel is still the primary structural material because of its outstanding strength, ductility, fracture toughness, repairability, and recyclability. Over the past ten years, advances in steelmaking and processing technologies have enabled the development of a wide range of new steel products with improved properties. For example, combinations of closely controlled chemical composition, rolling practices, and cooling rates now permit the production of steels with enhanced fracture toughness and lower susceptibility to hydrogen cracking.

  13. Resurgence, operator product expansion, and remarks on renormalons in supersymmetric Yang-Mills theory

    SciTech Connect (OSTI)

    Shifman, M.

    2015-03-15

    We discuss similarities and differences between the resurgence program in quantum mechanics and the operator product expansion in strongly coupled Yang-Mills theories. In N = 1 super-Yang-Mills theories, renormalons are peculiar and are not quite similar to renormalons in QCD.

  14. Mr. Frank Iannizzara Engineering Department Copperweld Steel...

    Office of Legacy Management (LM)

    Frank Iannizzara Engineering Department Copperweld Steel Company 4000 Mahoning Street Warren, Ohio 44482 Dear Mr. Iannizzara: At the request of the U.S. Department of Energy (DOE)...

  15. CERTIFICATION DOCKET FOR BETHLEHEM STEEL CORPORATION LACKAWANNA...

    Office of Legacy Management (LM)

    BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK Department of Energy Office of Nuclear ... Department of Energy (DOE), Office of Nuclear Energy, Office of Terminal Waste Disposal ...

  16. Steel Industry Profile | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... billion in energy costs for heat and power.7 The industry has made significant ... Iron and Steel Institute, Annual Statistical Report 2009 3 U.S. Geological Survey, ...

  17. Small angle neutron scattering analyses and high temperature mechanical properties of nano-structured oxide dispersion strengthened steels produced via cryomilling

    SciTech Connect (OSTI)

    Kim, Jeoung Han; Byun, Thak Sang; Shin, Eunjoo; Seol, Jae-Bok; Young, Sung; Reddy, N. S.

    2015-08-17

    Three oxide dispersion-strengthened (ODS) steels are produced in order to investigate the effect of the mechanical alloying (MA) temperature on the microstructural evolution and high temperature mechanical properties. The microstructural evolution with different MA conditions is examined using small angle neutron scattering. As the MA temperature decreases, the density of the nanoclusters below 10 nm increases and their mean diameter decreases. A low temperature during MA leads to a high strength in the compression tests performed at 500 *C; however, this effect disappears in testing at 900 *C. The milling process at *70 *C exhibits excellent high fracture toughness, which is better than the benchmark material 14YWT-SM10. However, the *150 *C milling process results in significantly worse fracture toughness properties. The reasons for this strong temperature dependency are discussed.

  18. DOE Moab Project Reaches Halfway Mark in Mill Tailings Removal 2.5 Million Hours Safely Worked

    Broader source: Energy.gov [DOE]

    (Grand Junction, CO) ― The U.S. Department of Energy (DOE) has reached 8 million tons of uranium mill tailings removed from the Moab site in Utah under the Uranium Mill Tailings Remedial Action Project.

  19. Tokyo Steel Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Co Ltd Jump to: navigation, search Name: Tokyo Steel Manufacturing Co, Ltd Place: Japan Zip: 100-0013 Product: Tokyo Steel is involved in the manufacture and sale of steel...

  20. Korea Iron Steel Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Steel Co Ltd Jump to: navigation, search Name: Korea Iron & Steel Co Ltd Place: Changwon, South Gyeongsang, Korea (Republic) Zip: 641 370 Product: Korea-based manufacturer of steel...

  1. Monitoring the Performance of an Alternative Landfill Cover at the Monticello, Utah, Uranium Mill Tailings Disposal Site

    Broader source: Energy.gov [DOE]

    Monitoring the Performance of an Alternative Landfill Cover at the Monticello, Utah, Uranium Mill Tailings Disposal Site

  2. Assessment of Gasification-Based Biorefining at Kraft Pulp and Paper Mills in the United States, Part A: Background and Assumptions

    SciTech Connect (OSTI)

    Larson, E. D.; Consonni, S.; Katofsky, R. E.; Iisa, K.; Frederick, W. J., Jr.

    2008-11-01

    Commercialization of black liquor and biomass gasification technologies is anticipated in the 2010-2015 time frame, and synthesis gas from gasifiers can be converted into liquid fuels using catalytic synthesis technologies that are already commercially established in the gas-to-liquids or coal-to-liquids industries. This set of two papers describes key results from a major assessment of the prospective energy, environmental, and financial performance of commercial gasification-based biorefineries integrated with kraft pulp and paper mills [1]. Seven detailed biorefinery designs were developed for a reference mill in the southeastern United States, together with the associated mass/energy balances, air emissions estimates, and capital investment requirements. The biorefineries provide chemical recovery services and co-produce process steam for the mill, some electricity, and one of three liquid fuels: a Fischer-Tropsch synthetic crude oil (which could be refined to vehicle fuels at an existing petroleum refinery), dimethyl ether (a diesel engine fuel or propane substitute), or an ethanol-rich mixed-alcohol product. This paper describes the key assumptions that underlie the biorefinery designs. Part B will present analytical results.

  3. Grid Integration

    SciTech Connect (OSTI)

    Not Available

    2008-09-01

    Summarizes the goals and activities of the DOE Solar Energy Technologies Program efforts within its grid integration subprogram.

  4. Improved Processing of High Alloy Steels for Wear Components...

    Office of Scientific and Technical Information (OSTI)

    Steels for Wear Components in Energy Generation Systems, Transportation and ... Title: Improved Processing of High Alloy Steels for Wear Components in Energy Generation ...

  5. DOE - Office of Legacy Management -- Jessop Steel Co - PA 17

    Office of Legacy Management (LM)

    Elimination Report for Jessop Steel Company; December 1991 PA.17-2 - DOE Letter; Williams to Camden (Jessop Steel) concerning the results of the radiological survey and the...

  6. Development of Steel Fastener Nano-Ceramic Coatings for Corrosion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium Parts (AMD-704) Development of Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium ...

  7. Multi-component Cu-Strengthened Steel Welding Simulations: Atom...

    Office of Scientific and Technical Information (OSTI)

    Steel Welding Simulations: Atom Probe Tomography and Synchrotron X-ray Diffraction Analyses Citation Details In-Document Search Title: Multi-component Cu-Strengthened Steel Welding ...

  8. Auto/Steel Partnership: Hydroforming Materials and Lubricant...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AutoSteel Partnership: Hydroforming Materials and Lubricant Lightweight Rear Chassis ... FY 2008 Progress Report for Lightweighting Materials - 5. Automotive Metals-Steel FY 2009 ...

  9. Lightweight Sealed Steel Fuel Tanks for Advanced Hybrid Electric...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sealed Steel Fuel Tanks for Advanced Hybrid Electric Vehicles Lightweight Sealed Steel Fuel Tanks for Advanced Hybrid Electric Vehicles 2012 DOE Hydrogen and Fuel Cells Program and ...

  10. NanoComposite Stainless Steel Powder Technologies (Technical...

    Office of Scientific and Technical Information (OSTI)

    NanoComposite Stainless Steel Powder Technologies Citation Details In-Document Search Title: NanoComposite Stainless Steel Powder Technologies You are accessing a document from ...

  11. Auto/Steel Partnership: Fatigue of AHSS Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fatigue of AHSS Strain Rate Characterization AutoSteel Partnership: Fatigue of AHSS ... More Documents & Publications AutoSteel Partnership: AHSS Stamping, Strain Rate ...

  12. Steel Market Development Institute Awards "Community Hero" Award...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Market Development Institute Awards "Community Hero" Award to the Vehicle Technologies Office Steel Market Development Institute Awards "Community Hero" Award to the Vehicle ...

  13. Study of Caustic Corrosion of Carbon Steel Waste Tanks (Conference...

    Office of Scientific and Technical Information (OSTI)

    Conference: Study of Caustic Corrosion of Carbon Steel Waste Tanks Citation Details In-Document Search Title: Study of Caustic Corrosion of Carbon Steel Waste Tanks You are ...

  14. Results of Stainless Steel Canister Corrosion Studies and Environmenta...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Results of Stainless Steel Canister Corrosion Studies and Environmental Sample Investigations. Results of Stainless Steel Canister Corrosion Studies and Environmental Sample ...

  15. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement Webinar Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement Webinar Access the ...

  16. Post-Test Metallurgical Evaluation Results for Steel Containment...

    Office of Scientific and Technical Information (OSTI)

    Results for Steel Containment Vessel (SCV) High Pressure Test Citation Details In-Document Search Title: Post-Test Metallurgical Evaluation Results for Steel Containment ...

  17. 2169 steel waveform experiments. (Technical Report) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    2169 steel waveform experiments. Citation Details In-Document Search Title: 2169 steel waveform experiments. You are accessing a document from the Department of Energy's (DOE) ...

  18. Friction of Steel Sliding Under Boundary Lubrication Regime in...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Steel Sliding Under Boundary Lubrication Regime in Commercial Gear Oils at Elevated Temperatures Friction of Steel Sliding Under Boundary Lubrication Regime in Commercial Gear ...

  19. Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Steele Hot...

  20. FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS Citation Details In-Document Search Title: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING ...

  1. Post Irradiation Examination of Stainless Steel Cladding from...

    Office of Environmental Management (EM)

    Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation Experiment Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation...

  2. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a ...

  3. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Largest Producer of Steel Products in the United States Achieves Significant Energy Savings at its Minntac Plant Largest Producer of Steel Products in the United States Achieves ...

  4. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels Abstract not provided. Authors: Somerday,...

  5. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a document from the...

  6. Uranium Mill Tailings Remedial Action Project 1993 Environmental Report

    SciTech Connect (OSTI)

    Not Available

    1994-10-01

    This annual report documents the Uranium Mill Tailing Remedial Action (UMTRA) Project environmental monitoring and protection program. The UMTRA Project routinely monitors radiation, radioactive residual materials, and hazardous constituents at associated former uranium tailings processing sites and disposal sites. At the end of 1993, surface remedial action was complete at 10 of the 24 designated UMTRA Project processing sites. In 1993 the UMTRA Project office revised the UMTRA Project Environmental Protection Implementation Plan, as required by the US DOE. Because the UMTRA Project sites are in different stages of remedial action, the breadth of the UMTRA environmental protection program differs from site to site. In general, sites actively undergoing surface remedial action have the most comprehensive environmental programs for sampling media. At sites where surface remedial action is complete and at sites where remedial action has not yet begun, the environmental program consists primarily of surface water and ground water monitoring to support site characterization, baseline risk assessments, or disposal site performance assessments.

  7. Asphalt emulsion sealing of uranium mill tailings. 1979 annual report

    SciTech Connect (OSTI)

    Hartley, J.N.; Koehmstedt, P.L.; Esterl, D.J.; Freeman, H.D.

    1980-06-01

    Uranium mill tailings are a source of low-level radiation and radioactive materials that may be released into the environment. Stabilization or disposal of these tailings in a safe and environmentally sound way is necessary to minimize radon exhalation and other radioactive releases. One of the most promising concepts for stabilizing uranium tailings is being investigated at the Pacific Northwest Laboratory: the use of asphalt emulsion to contain radon and other potentially hazardous materials in uranium tailings. Results of these studies indicate that radon flux from uranium tailings can be reduced by greater than 99% by covering the tailings with an asphalt emulsion that is poured on or sprayed on (3.0 to 7.0 mm thick), or mixed with some of the tailings and compacted to form an admixture seal (2.5 to 15.2 cm) containing 18 wt % residual asphalt.

  8. Clean steel technology -- Fundamental to the development of high performance steels

    SciTech Connect (OSTI)

    Wilson, A.D.

    1999-07-01

    The use of clean steel technology (low sulfur with calcium treatment for inclusion shape control) is a fundamental building block in the development of high performance plate steels. A brief review will be presented of the benefits of calcium treatment and its effect on non-metallic inclusions (sulfides and oxides) and reducing sulfur levels. During the past thirty years the requirements for low sulfur levels have been reduced from 0.010% maximum to 0.001% maximum. The effects of clean steel practices on specific properties will be reviewed including tensile ductility, Charpy V-notch and fracture toughness, fatigue crack propagation and hydrogen-induced-cracking resistance. Traditional low sulfur plate steel applications have included pressure vessels. offshore platforms, plastic injection molds and line-pipe skelp. More recent applications will be discussed including bridge steels, high strength structural steels to 130 ksi (897 MPa) minimum yield strength, 9% nickel steels for cryogenic applications, and military armor.

  9. Low Mn alloy steel for cryogenic service

    DOE Patents [OSTI]

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  10. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOE Patents [OSTI]

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  11. Method for welding chromium molybdenum steels

    DOE Patents [OSTI]

    Sikka, Vinod K.

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  12. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect (OSTI)

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet or bloom disposition; and alloy development. Additional benefits of ASCAT include the identification of inclusions that tend to clog nozzles or interact with refractory materials. Several papers outlining the benefits of the ASCAT have been presented and published in the literature. The paper entitled ''Inclusion Analysis to Predict Casting Behavior'' was awarded the American Iron and Steel Institute (AISI) Medal in 2004 for special merit and importance to the steel industry. The ASCAT represents a quantum leap in inclusion analysis and will allow steel producers to evaluate the quality of steel and implement appropriate process improvements. In terms of performance, the ASCAT (1) allows for accurate classification of inclusions by chemistry and morphological parameters, (2) can characterize hundreds of inclusions within minutes, (3) is easy to use (does not require experts), (4) is robust, and (5) has excellent image quality for conventional SEM investigations (e.g., the ASCAT can be utilized as a dual use instrument). In summary, the ASCAT will significantly advance the tools of the industry and addresses an urgent and broadly recognized need of the steel industry. Commercialization of the ASCAT will focus on (1) a sales strategy that leverages our Industry Partners; (2) use of ''technical selling'' through papers and seminars; (3) leveraging RJ Lee Group's consulting services, and packaging of the product with a extensive consulting and training program; (4) partnering with established SEM distributors; (5) establishing relationships with professional organizations associated with the steel industry; and (6) an individualized plant by plant direct sales program.

  13. Fluctuations destroying long-range order in SU(2) Yang-Mills theory

    Office of Scientific and Technical Information (OSTI)

    (Journal Article) | SciTech Connect Fluctuations destroying long-range order in SU(2) Yang-Mills theory Citation Details In-Document Search Title: Fluctuations destroying long-range order in SU(2) Yang-Mills theory We study lattice SU(2) Yang-Mills theory with dimension d{>=}4. The model can be expressed as a (d-1)-dimensional O(4) nonlinear {sigma} model in a d-dimensional heat bath. As is well known, the nonlinear {sigma} model alone shows a phase transition. If the quark confinement is

  14. DOE Awards Contract for Moab Mill Tailings Cleanup | Department of Energy

    Office of Environmental Management (EM)

    in Moab, Utah | Department of Energy Amends Decision for the Remediation of the Moab Uranium Mill Tailings in Moab, Utah DOE Amends Decision for the Remediation of the Moab Uranium Mill Tailings in Moab, Utah February 29, 2008 - 11:43am Addthis WASHINGTON, DC - The U.S. Department of Energy (DOE) today announced an amendment to its 2005 Record of Decision (ROD) for the Moab Uranium Mill Tailings Remedial Action (UMTRA) Project to allow for the use of truck or rail in transporting residual

  15. Longest-Serving Active Paper Mill in the Western United States Uncovers New

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ways to Save Energy | Department of Energy Longest-Serving Active Paper Mill in the Western United States Uncovers New Ways to Save Energy Longest-Serving Active Paper Mill in the Western United States Uncovers New Ways to Save Energy This case study describes how West Linn Paper Company's coated paper mill in West Linn, Oregon, saved nearly 58,200 MMBtu and $379,000 annually after receiving a DOE energy assessment and implementing steam system improvement recommendations. PDF icon

  16. DOE Amends Decision for the Remediation of the Moab Uranium Mill Tailings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Moab, Utah | Department of Energy Amends Decision for the Remediation of the Moab Uranium Mill Tailings in Moab, Utah DOE Amends Decision for the Remediation of the Moab Uranium Mill Tailings in Moab, Utah February 29, 2008 - 11:43am Addthis WASHINGTON, DC - The U.S. Department of Energy (DOE) today announced an amendment to its 2005 Record of Decision (ROD) for the Moab Uranium Mill Tailings Remedial Action (UMTRA) Project to allow for the use of truck or rail in transporting residual

  17. Procurement Integrity

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ------------------------------Chapter 3.1 (Dec 2015) 1 Procurement Integrity [Reference: 41 U.S.C. 423, FAR 3.104, DEAR 903.104] Overview This section discusses the requirements of the Procurement Integrity Act and its impact on Federal employees. Background The Department of Energy (DOE), like most federal agencies, purchases many products and services from the private sector. To preserve the integrity of the Federal procurement process and assure fair treatment of bidders, offerors and

  18. Veeco Solar Equipment formerly Mill Lane Engineering | Open Energy...

    Open Energy Info (EERE)

    corporation that designs, builds, and integrates custom solar equipment and flexible solar panel coating systems. Coordinates: 43.33937, -88.817939 Show Map Loading map......

  19. Procurement Integrity

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    To preserve the integrity of the Federal procurement process and assure fair treatment of bidders, offerors and contractors, laws govern the procurement process and the manner in ...

  20. Insolation integrator

    DOE Patents [OSTI]

    Dougherty, John J.; Rudge, George T.

    1980-01-01

    An electric signal representative of the rate of insolation is integrated to determine if it is adequate for operation of a solar energy collection system.

  1. Geneva Steel blast furnace improvements

    SciTech Connect (OSTI)

    Fowles, R.D.; Hills, L.S.

    1993-01-01

    Geneva Steel is located in Utah and is situated near the western edge of the Rocky Mountains adjacent to the Wasatch Front. Geneva's No. 1, 2 and 3 are the only remaining operating blast furnaces in the United States west of the Mississippi River. They were originally constructed in 1943 to support steelmaking during World War II. During the early 60's all three furnaces were enlarged to their current working volume. Very few major improvements were made until recently. This discussion includes a brief historical perspective of operating difficulties associated with practice, design and equipment deficiencies. Also included is an overview of blast furnace improvements at Geneva found necessary to meet the demands of modern steelmaking. Particular emphasis will be placed on casthouse improvements.

  2. Tritiated Water Interaction with Stainless Steel

    SciTech Connect (OSTI)

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  3. Moab Project Disposes 2 Million Tons of Uranium Mill Tailings with Recovery Act Funds

    Broader source: Energy.gov [DOE]

    The Moab Uranium Mill Tailings Remedial Action Project reached its primary American Recovery and Reinvestment Act milestone ahead of schedule on Wednesday with the disposal of 2 million tons of...

  4. Moab Uranium Mill Tailings Cleanup Project Steps into Spotlight at International Meeting in Vienna

    Broader source: Energy.gov [DOE]

    VIENNA – The Moab Uranium Mill Tailings Remedial Action (UMTRA) Project has kept the United States at the forefront of characterization, remediation, and end-state reuse of uranium millsites around the world.

  5. From Flour to Grits, a Water-Powered Mill Keeps on Grinding

    Broader source: Energy.gov [DOE]

    By 1913, the old mill had become structurally unsound and was demolished and later rebuilt. The family also replaced the water wheel with more efficient twin hydropower turbine and generator units,...

  6. EERE Success Story—From Flour to Grits, a Water-Powered Mill Keeps on Grinding

    Broader source: Energy.gov [DOE]

    By 1913, the old mill had become structurally unsound and was demolished and later rebuilt. The family also replaced the water wheel with more efficient twin hydropower turbine and generator units,...

  7. EA-1155: Ground-water Compliance Activities at the Uranium Mill Tailings Site, Spook, Wyoming

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts for the proposal to comply with the Environmental Protection Agency's ground-water standards set forth in 40 CFR 192 at the Spook, Wyoming Uranium Mill...

  8. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect (OSTI)

    Jafarzadegan, M.; State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin ; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  9. H-Series Cast Austenitic Stainless Steels | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    H-Series Cast Austenitic Stainless Steels H-Series Cast Austenitic Stainless Steels Scientific Design Methodology Used to Develop Stronger Stainless Steels for High-Temperature Applications Cast H-Series austenitic steels are used extensively in several industries for a broad range of high-temperature applications. The H-Series stainless steels have evolved over many years of complex alloy development that added various alloying elements by trial-and-error methods. The native microstructure

  10. Low-Temperature Colossal Supersaturation of Stainless Steels | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Temperature Colossal Supersaturation of Stainless Steels Low-Temperature Colossal Supersaturation of Stainless Steels New Process Improves Hardness and Corrosion Resistance of Stainless Steel Components Austenitic stainless steels in the 300 Series are the primary materials used for a very broad range of applications when corrosion resistance is needed in aqueous solutions at ambient temperatures. While austenitic stainless steels have excellent corrosion-resistance properties,

  11. MECS 2006 - Iron and Steel | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron and Steel MECS 2006 - Iron and Steel Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon Iron and Steel More Documents & Publications Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006

  12. Moab Mill Tailings Removal Project Reaches 5 Million Tons Disposed: Project

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Accomplishes Milestone While Doing it Safely | Department of Energy Moab Mill Tailings Removal Project Reaches 5 Million Tons Disposed: Project Accomplishes Milestone While Doing it Safely Moab Mill Tailings Removal Project Reaches 5 Million Tons Disposed: Project Accomplishes Milestone While Doing it Safely February 27, 2012 - 12:00pm Addthis Media Contacts Donald Metzler, Moab Federal Project Director, (970) 257-2115 Wendee Ryan, S&K Aerospace Public Affairs Manager, (970) 257-2145

  13. 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings

    Office of Scientific and Technical Information (OSTI)

    Radiation Control Act Title I Disposal Sites (Technical Report) | SciTech Connect Technical Report: 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title I Disposal Sites Citation Details In-Document Search Title: 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title I Disposal Sites This report, in fulfillment of a license requirement, presents the results of long-term surveillance and

  14. Degradation of Trichloroethene with a Novel Ball Milled Fe-C

    Office of Scientific and Technical Information (OSTI)

    Nanocomposite (Journal Article) | SciTech Connect Degradation of Trichloroethene with a Novel Ball Milled Fe-C Nanocomposite Citation Details In-Document Search This content will become publicly available on July 25, 2017 Title: Degradation of Trichloroethene with a Novel Ball Milled Fe-C Nanocomposite Authors: Gao, Jie ; Wang, Wei ; Rondinone, Adam J. ; He, Feng ; Liang, Liyuan Publication Date: 2015-12-01 OSTI Identifier: 1249593 Type: Publisher's Accepted Manuscript Journal Name: Journal

  15. 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings

    Office of Scientific and Technical Information (OSTI)

    Radiation Control Act Title II Disposal Sites (Technical Report) | SciTech Connect Technical Report: 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title II Disposal Sites Citation Details In-Document Search Title: 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title II Disposal Sites This report, in fulfillment of a license requirement, presents the results of long-term surveillance and

  16. Uranium Mill Tailings Remedial Action Project 1994 environmental report

    SciTech Connect (OSTI)

    1995-08-01

    This annual report documents the Uranium Mill Tailings Remedial Action (UMTRA) Project environmental monitoring and protection program. The UMTRA Project routinely monitors radiation, radioactive residual materials, and hazardous constituents at associated former uranium tailings processing sites and disposal sites. At the end of 1994, surface remedial action was complete at 14 of the 24 designated UMTRA Project processing sites: Canonsburg, Pennsylvania; Durango, Colorado; Grand Junction, Colorado; Green River Utah, Lakeview, Oregon; Lowman, Idaho; Mexican Hat, Utah; Riverton, Wyoming; Salt Lake City, Utah; Falls City, Texas; Shiprock, New Mexico; Spook, Wyoming, Tuba City, Arizona; and Monument Valley, Arizona. Surface remedial action was ongoing at 5 sites: Ambrosia Lake, New Mexico; Naturita, Colorado; Gunnison, Colorado; and Rifle, Colorado (2 sites). Remedial action has not begun at the 5 remaining UMTRA Project sites that are in the planning stage. Belfield and Bowman, North Dakota; Maybell, Colorado; and Slick Rock, Colorado (2 sites). The ground water compliance phase of the UMTRA Project started in 1991. Because the UMTRA Project sites are.` different stages of remedial action, the breadth of the UMTRA environmental protection program differs from site to site. In general, sites actively undergoing surface remedial action have the most comprehensive environmental programs for sampling media. At sites where surface remedial action is complete and at sites where remedial action has not yet begun, the environmental program consists primarily of surface water and ground water monitoring to support site characterization, baseline risk assessments, or disposal site performance assessments.

  17. Aging and Embrittlement of High Fluence Stainless Steels

    SciTech Connect (OSTI)

    Was, gary; Jiao, Zhijie; der ven, Anton Van; Bruemmer, Stephen; Edwards, Dan

    2012-12-31

    Irradiation of austenitic stainless steels results in the formation of dislocation loops, stacking fault tetrahedral, Ni-Si clusters and radiation-induced segregation (RIS). Of these features, it is the formation of precipitates which is most likely to impact the mechanical integrity at high dose. Unlike dislocation loops and RIS, precipitates exhibit an incubation period that can extend from 10 to 46 dpa, above which the cluster composition changes and a separate phase, (G-phase) forms. Both neutron and heavy ion irradiation showed that these clusters develop slowly and continue to evolve beyond 100 dpa. Overall, this work shows that the irradiated microstructure features produced by heavy ion irradiation are remarkably comparable in nature to those produced by neutron irradiation at much lower dose rates. The use of a temperature shift to account for the higher damage rate in heavy ion irradiation results in a fairly good match in the dislocation loop microstructure and the precipitate microstructure in austenitic stainless steels. Both irradiations also show segregation of the same elements and in the same directions, but to achieve comparable magnitudes, heavy ion irradiation must be conducted at a much higher temperature than that which produces a match with loops and precipitates. First-principles modeling has confirmed that the formation of Ni-Si precipitates under irradiation is likely caused by supersaturation of solute to defect sinks caused by highly correlated diffusion of Ni and Si. Thus, the formation and evolution of Ni-Si precipitates at high dose in austenitic stainless steels containing Si is inevitable.

  18. Precise carbon control of fabricated stainless steel

    DOE Patents [OSTI]

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  19. Case hardenable nickel-cobalt steel

    DOE Patents [OSTI]

    Qian, Yana; Olson, Gregory B.

    2012-04-17

    An advanced secondary hardening carburized Ni--Co steel achieves an improved case hardness of about 68-69 Rc together with nominal core hardness of about 50 Rc.

  20. Hydrogen compatibility handbook for stainless steels

    SciTech Connect (OSTI)

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  1. Cast Stainless Steel Aging Research Plan

    Broader source: Energy.gov [DOE]

    This work plan proposes to build a systematic knowledge base for the thermal aging behavior of cast stainless steels (CASSs) within a limited time of five years. The final output of execution of...

  2. Innovative residential floor construction: Structural evaluation of steel joists with pre-formed web openings

    SciTech Connect (OSTI)

    Elhajj, N.R.

    1999-03-01

    Since 1992, the US Department of Housing and Urban Development has sponsored numerous studies to identify, evaluate, and implement innovative structural materials, such as cold-formed steel (CFS), in the residential market. The use of CFS is still very limited, partly because steel is not being effectively integrated into conventional home construction. One of the major barriers to the use of CFS floor joists is the impact it has on placement of large waste drains and ductwork installed in floor systems. This report provides an overview of tests conducted by the NAHB to integrate these systems with CFS. A brief literature review of relevant work followed by a detailed overview of the experimental and analytical approach are also provided. The report recommends adoption of the research findings in residential and commercial applications.

  3. High strength, high ductility low carbon steel

    DOE Patents [OSTI]

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  4. High strength and high toughness steel

    DOE Patents [OSTI]

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  5. Microstructural studies of advanced austenitic steels

    SciTech Connect (OSTI)

    Todd, J. A.; Ren, Jyh-Ching

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  6. Irradiation Assisted Grain Boundary Segregation in Steels

    SciTech Connect (OSTI)

    Lu, Zheng; Faulkner, Roy G.

    2008-07-01

    The understanding of radiation-induced grain boundary segregation (RIS) has considerably improved over the past decade. New models have been introduced and much effort has been devoted to obtaining comprehensive information on segregation from the literature. Analytical techniques have also improved so that chemical analysis of layers 1 nm thick is almost routine. This invited paper will review the major methods used currently for RIS prediction: namely, Rate Theory, Inverse Kirkendall, and Solute Drag approaches. A summary is made of the available data on phosphorus RIS in reactor pressure vessel (RPV) steels. This will be discussed in the light of the predictions of the various models in an effort to show which models are the most reliable and easy to use for forecasting P segregation behaviour in steels. A consequence of RIS in RPV steels is a radiation induced shift in the ductile to brittle transition temperature (DBTT). It will be shown how it is possible to relate radiation-induced P segregation levels to DBTT shift. Examples of this exercise will be given for RPV steels and for ferritic steels being considered for first wall fusion applications. Cr RIS in high alloy stainless steels and associated irradiation-assisted stress corrosion cracking (IASCC) will be briefly discussed. (authors)

  7. Remediation of former uranium mining and milling activities in Central Asia

    SciTech Connect (OSTI)

    Waggitt, Peter

    2007-07-01

    Available in abstract form only. Full text of publication follows: Several of the Central Asian countries of the former Soviet Union were involved in the uranium mining and milling industry from about 1945 for varying periods until the break up of the Soviet Union in 1991 and beyond. Some facilities are still producing in Uzbekistan and Kazakhstan. However, before the break up, many facilities had been abandoned and in only a few cases had any remediation been undertaken. Since 1991 the newly independent states of the region have been seeking assistance for the remediation of the multitude of tailings piles, waste rock stockpiles and abandoned, and often semi dismantled, production facilities that may be found throughout the region. Many of these sites are close to settlements that were established as service towns for the mines. Most towns still have populations, although the mining industry has departed. In some instances there are cases of pollution and contamination and in many locations there is a significant level of public concern. The IAEA has been undertaking a number of Technical Cooperation (TC) projects throughout the region for some time to strengthen the institutions in the relevant states and assist them to establish monitoring and surveillance programs as an integral part of the long term remediation process. The IAEA is liaising with other agencies and donors who are also working on these problems to optimise the remediation effort. The paper describes the objectives and operation of the main TC regional program, liaison efforts with other agencies, the achievements so far and the long term issues for remediation of these legacies of the 'cold war' era. (authors)

  8. 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title I Disposal Sites

    SciTech Connect (OSTI)

    2014-03-01

    This report, in fulfillment of a license requirement, presents the results of long-term surveillance and maintenance activities conducted by the U.S. Department of Energy (DOE) Office of Legacy Management (LM) in 2013 at 19 uranium mill tailings disposal sites established under Title I of the Uranium Mill Tailings Radiation Control Act (UMTRCA) of 1978.1 These activities verified that the UMTRCA Title I disposal sites remain in compliance with license requirements. DOE operates 18 UMTRCA Title I sites under a general license granted by the U.S. Nuclear Regulatory Commission (NRC) in accordance with Title 10 Code of Federal Regulations Part 40.27 (10 CFR 40.27). As required under the general license, a long-term surveillance plan (LTSP) for each site was prepared by DOE and accepted by NRC. The Grand Junction, Colorado, Disposal Site, one of the 19 Title I sites, will not be included under the general license until the open, operating portion of the cell is closed. The open portion will be closed either when it is filled or in 2023. This site is inspected in accordance with an interim LTSP. Long-term surveillance and maintenance services for these disposal sites include inspecting and maintaining the sites; monitoring environmental media and institutional controls; conducting any necessary corrective actions; and performing administrative, records, stakeholder relations, and other regulatory stewardship functions. Annual site inspections and monitoring are conducted in accordance with site-specific LTSPs and procedures established by DOE to comply with license requirements. Each site inspection is performed to verify the integrity of visible features at the site; to identify changes or new conditions that may affect the long-term performance of the site; and to determine the need, if any, for maintenance, follow-up or contingency inspections, or corrective action in accordance with the LTSP. LTSPs and site compliance reports are available on the Internet at http://www.lm.doe.gov/.

  9. 2013 Annual Site Inspection and Monitoring Report for Uranium Mill Tailings Radiation Control Act Title II Disposal Sites

    SciTech Connect (OSTI)

    2013-11-01

    This report, in fulfillment of a license requirement, presents the results of long-term surveillance and maintenance activities conducted by the U.S. Department of Energy (DOE) Office of Legacy Management in 2013 at six uranium mill tailings disposal sites reclaimed under Title II of the Uranium Mill Tailings Radiation Control Act (UMTRCA) of 1978. These activities verified that the UMTRCA Title II disposal sites remain in compliance with license requirements. DOE manages six UMTRCA Title II disposal sites under a general license granted by the U.S. Nuclear Regulatory Commission (NRC) established at Title 10 Code of Federal Regulations Part 40.28. Reclamation and site transition activities continue at other sites, and DOE ultimately expects to manage approximately 27 Title II disposal sites. Long-term surveillance and maintenance activities and services for these disposal sites include inspecting and maintaining the sites; monitoring environmental media and institutional controls; conducting any necessary corrective action; and performing administrative, records, stakeholder services, and other regulatory functions. Annual site inspections and monitoring are conducted in accordance with site-specific long-term surveillance plans (LTSPs) and procedures established by DOE to comply with license requirements. Each site inspection is performed to verify the integrity of visible features at the site; to identify changes or new conditions that may affect the long-term performance of the site; and to determine the need, if any, for maintenance, follow-up inspections, or corrective action. LTSPs and site compliance reports are available online at http://www.lm.doe.gov

  10. Theoretical Minimum Energies to Produce Steel for Selected Conditions

    SciTech Connect (OSTI)

    Fruehan, R.J.; Fortini, O.; Paxton, H.W.; Brindle, R.

    2000-05-01

    The energy used to produce liquid steel in today's integrated and electric arc furnace (EAF) facilities is significantly higher than the theoretical minimum energy requirements. This study presents the absolute minimum energy required to produce steel from ore and mixtures of scrap and scrap alternatives. Additional cases in which the assumptions are changed to more closely approximate actual operating conditions are also analyzed. The results, summarized in Table E-1, should give insight into the theoretical and practical potentials for reducing steelmaking energy requirements. The energy values have also been converted to carbon dioxide (CO{sub 2}) emissions in order to indicate the potential for reduction in emissions of this greenhouse gas (Table E-2). The study showed that increasing scrap melting has the largest impact on energy consumption. However, scrap should be viewed as having ''invested'' energy since at one time it was produced by reducing ore. Increasing scrap melting in the BOF mayor may not decrease energy if the ''invested'' energy in scrap is considered.

  11. Procurement Integrity

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ---...Chapter 3.1 (Dec 2015) 1 Procurement Integrity Reference: 41 U.S.C. 423, FAR 3.104, DEAR 903.104 Overview This section discusses the requirements ...

  12. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect (OSTI)

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  13. Thermochemical Process Integration, Scale-Up, and Piloting | Bioenergy |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    NREL Process Integration, Scale-Up, and Piloting Our mission is to integrate, scale-up, and demonstrate biomass conversion technologies developed at the laboratory scale to an industrially relevant pilot scale. On the left is a char passivation system diagram showing the large boxy multipoint thermocouple (multiple around different parts of the drum with 6 heights each) with a half inch stainless steel tubing leading into the thermocouple filled with char, leading from a half inch quick

  14. High Mn austenitic stainless steel

    DOE Patents [OSTI]

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  15. Cost of radon-barrier systems for uranium mill tailings

    SciTech Connect (OSTI)

    Baker, E.G.; Hartley, J.N.

    1982-08-01

    This report deals specifically with the cost of three types of radon barrier systems, earthen covers, asphalt emulsion covers, and multilayer covers, which could meet standards proposed by the Environmental Protection Agency to stabilize uranium mill tailings located primarily in the western US. In addition, the report includes a sensitivity analysis of various factors which significantly effect the overall cost of the three systems. These analyses were based on a generic disposal site. Four different 3m thick earthen covers were tested and cost an average of $27/m/sup 2/. The least expensive earthen cover cost was about $21/m/sup 2/. The asphalt cover system (6 to 7 cm of asphalt topped with 0.6m of overburden) cost about $28/m/sup 2/. The four multilayer covers averaged $57/m/sup 2/, but materials handling problems encountered during the test inflated this cost above what was anticipated and significant cost reductions should be possible. The least expensive multilayer cover cost $43/m/sup 2/. Based on the results of the Grand Junction field test we estimated the cost of covering the tailings from three high priority sites, Durango, Shiprock, and Salt Lake City (Vitro). The cost of a 3m earthen cover ranged from $18 to 33/m/sup 2/ for the seven disposal sites (two or three at each location) studied. The cost of asphalt cover systems were $23 to 28/m/sup 2/ and the multilayer cover costs were between $31 to 36/m/sup 2/. The earthen cover costs are less than the Grand Junction field test cost primarily because cover material is available at or near most of the disposal sites selected. Earthen material was imported from 6 to 10 miles for the field test. Assuming more efficienct utilization of materials significantly reduced the cost of the multilayer covers.

  16. Selective enrichment of a methanol-utilizing consortium using pulp & paper mill waste streams

    SciTech Connect (OSTI)

    Gregory R. Mockos; William A. Smith; Frank J. Loge; David N. Thompson

    2007-04-01

    Efficient utilization of carbon inputs is critical to the economic viability of the current forest products sector. Input carbon losses occur in various locations within a pulp mill, including losses as volatile organics and wastewater . Opportunities exist to capture this carbon in the form of value-added products such as biodegradable polymers. Waste activated sludge from a pulp mill wastewater facility was enriched for 80 days for a methanol-utilizing consortium with the goal of using this consortium to produce biopolymers from methanol-rich pulp mill waste streams. Five enrichment conditions were utilized: three high-methanol streams from the kraft mill foul condensate system, one methanol-amended stream from the mill wastewater plant, and one methanol-only enrichment. Enrichment reactors were operated aerobically in sequencing batch mode at neutral pH and 25°C with a hydraulic residence time and a solids retention time of four days. Non-enriched waste activated sludge did not consume methanol or reduce chemical oxygen demand. With enrichment, however, the chemical oxygen demand reduction over 24 hour feed/decant cycles ranged from 79 to 89 %, and methanol concentrations dropped below method detection limits. Neither the non-enriched waste activated sludge nor any of the enrichment cultures accumulated polyhydroxyalkanoates (PHAs) under conditions of nitrogen sufficiency. Similarly, the non-enriched waste activated sludge did not accumulate PHAs under nitrogen limited conditions. By contrast, enriched cultures accumulated PHAs to nearly 14% on a dry weight basis under nitrogen limited conditions. This indicates that selectively-enriched pulp mill waste activated sludge can serve as an inoculum for PHA production from methanol-rich pulp mill effluents.

  17. Analytic Result for the Two-loop Six-point NMHV Amplitude in N = 4 Super Yang-Mills Theory

    SciTech Connect (OSTI)

    Dixon, Lance J.; Drummond, James M.; Henn, Johannes M.; /Humboldt U., Berlin /Princeton, Inst. Advanced Study

    2012-02-15

    We provide a simple analytic formula for the two-loop six-point ratio function of planar N = 4 super Yang-Mills theory. This result extends the analytic knowledge of multi-loop six-point amplitudes beyond those with maximal helicity violation. We make a natural ansatz for the symbols of the relevant functions appearing in the two-loop amplitude, and impose various consistency conditions, including symmetry, the absence of spurious poles, the correct collinear behavior, and agreement with the operator product expansion for light-like (super) Wilson loops. This information reduces the ansatz to a small number of relatively simple functions. In order to fix these parameters uniquely, we utilize an explicit representation of the amplitude in terms of loop integrals that can be evaluated analytically in various kinematic limits. The final compact analytic result is expressed in terms of classical polylogarithms, whose arguments are rational functions of the dual conformal cross-ratios, plus precisely two functions that are not of this type. One of the functions, the loop integral {Omega}{sup (2)}, also plays a key role in a new representation of the remainder function R{sub 6}{sup (2)} in the maximally helicity violating sector. Another interesting feature at two loops is the appearance of a new (parity odd) x (parity odd) sector of the amplitude, which is absent at one loop, and which is uniquely determined in a natural way in terms of the more familiar (parity even) x (parity even) part. The second non-polylogarithmic function, the loop integral {tilde {Omega}}{sup (2)}, characterizes this sector. Both {Omega}{sup (2)} and {tilde {Omega}}{sup (2)} can be expressed as one-dimensional integrals over classical polylogarithms with rational arguments.

  18. Another step towards zero waste, using pollution control residuals to make steel

    SciTech Connect (OSTI)

    Easterly, T.W.; Berquist, W.G.; Lynn, J.D.

    1997-12-31

    Environmental legislation and regulations plus the economies of disposal are directing the steel industry to look for ways of minimizing the generation of waste and to maximize the recycling of collected materials. Further, the increasing use and efficiency of end of pipe pollution controls capture ever increasing amounts of materials that were previously discharged to the environment. These newly captured pollution control dusts and sludges often have chemical or physical properties that may prevent their direct recycle into the iron and steelmaking process. This paper describes how Bethlehem Steel`s Burns Harbor Division is using a variety of material handling and recycling technologies in an integrated pollution control dust and sludge management program to recycle its daily generation of pollution control dusts and sludges. This program has been designed to be consistent with the operating requirements of the iron and steelmaking processes while insuring conformance with all environmental requirements. When fully operational, this program will reuse over 90% of the plant`s pollution control dusts and sludges to make the product steel.

  19. Evaluation of the fabricability of advanced iron aluminide-clad austenitic stainless steel tubing

    SciTech Connect (OSTI)

    Mohn, W.R.; Topolski, M.J.

    1993-07-01

    Researchers at Babcock & Wilcox Alliance Research Center have investigated methods to produce bimetallic tubing consisting of iron aluminide-clad austenitic stainless steel for practical use in fossil fueled energy equipment. In the course of this work, the compatibility of iron aluminide with four candidate austenitic stainless steel substrates was first evaluated using diffusion couples. Based on these results, a combination of iron aluminide and 304 stainless steel was selected for further development. Two composite billets of this combination were then prepared and extruded in separate trails at 2200F and 2000F. Both extrusions yielded 2-inch OD clad tubes, each approximately 18 feet long. Results of the evaluation show that the tube extruded at 2000F had a sound, integrally bonded clad layer throughout its entire length. However, the tube extruded at 2200F exhibited regions of disbonding between the clad layer and the substrate. In supplement to this work, an assessment of the technical and economic merits of iron aluminide-clad austenitic stainless steel components in power generation systems was conducted by B&W Fossil Power Division. Future activities should include an investigation of lower extrusion processing temperatures to optimize the fabrication of high quality iron-aluminide clad tubing.

  20. EA-1888: Old Town Fuel and Fiber Proposed Demonstration-Scale Integrated Biorefinery in Old Town, Maine

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal by Old Town Fuel and Fiber to install and operate a demonstration-scale integrated biorefinery at their existing pulp mill in Old Town, Maine, demonstrating the production of n-butanol from lignocellulosic (wood) extract.

  1. Bandwidth Study U.S. Advanced High Strength Steel Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon AHSS Report.pdf More Documents & Publications Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft Bandwidth Study U.S. Iron and Steel Manufacturing ITP ...

  2. First Structural Steel Erected at NSLS-II

    ScienceCinema (OSTI)

    None

    2010-01-08

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  3. BACKGROUND GLOBAL STEEL OVERCAPACITY and OIL COUNTRY TUBULAR...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    BACKGROUND GLOBAL STEEL OVERCAPACITY and OIL COUNTRY TUBULAR GOODS In the aftermath of the ... poses a serious threat to domestic steel producers and the half million jobs they support. ...

  4. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    northern Minnesota, the U. S. Steel Minntac plant produces approxi- mately 14.5 million tons of taconite pellets annually. Largest Producer of Steel Products in the United States ...

  5. Friction Stir Spot Welding of Advanced High Strength Steels II...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Stir Spot Welding of Advanced High Strength Steels II Friction Stir Spot Welding of Advanced High Strength Steels II 2011 DOE Hydrogen and Fuel Cells Program, and Vehicle ...

  6. Z Group Steel Holding Zelezarny Veseli | Open Energy Information

    Open Energy Info (EERE)

    Z Group Steel Holding Zelezarny Veseli Jump to: navigation, search Name: Z-Group Steel Holding - Zelezarny Veseli Place: Veseli nad Moravou, Czech Republic Zip: 698 12 Sector: Wind...

  7. Radiological survey of the inactive uranium-mill tailings at Rifle, Colorado

    SciTech Connect (OSTI)

    Haywood, F.F.; Jacobs, D.J.; Ellis, B.S.; Hubbard, H.M. Jr.; Shinpaugh, W.H.

    1980-06-01

    Results of radiological surveys of two inactive uranium-mill sites near Rifle, Colorado, in May 1976 are presented. These sites are referred to as Old Rifle and New Rifle. The calculated /sup 226/Ra inventory of the latter site is much higher than at the older mill location. Data on above-ground measurements of gamma exposure rates, surface and near-surface concentration of /sup 226/Ra in soil and sediment samples, concentration of /sup 226/Ra in water, calculated subsurface distribution of /sup 226/Ra, and particulate radionuclide concentrations in air samples are given. The data serve to define the extent of contamination in the vicinity of the mill sites and their immediate surrounding areas with tailings particles. Results of these measurements were utilized as technical input for an engineering assessment of these two sites.

  8. Cleanup of inactive Uranium Mill Tailings Sites in the Navajo Nation

    SciTech Connect (OSTI)

    Martin, B.

    1994-12-31

    The U.S. Congress passed the Uranium Mill Tailings Radiation Control Act (UMTRCA) in 1978 to address potential and significant radiation health hazards to the public from active and inactive mill operations. Title I to the UMTRCA identified sites to be designated for remedial action. These include four uranium mill tailings remedial action (UMTRA) sites in the Navajo Nation. These sites are located in Shiprock, New Mexico; Tuba City, Arizona; Cane Valley, Arizona; and Halchita, Utah. The U.S. Department of Energy (DOE) was directed to select and execute a plan of remedial action that provides long-term stabilization and control of radioactive materials and satisfies the U.S. Environmental Protection Agency standards and other applicable laws and regulations.

  9. Assessment of the radiological impact of the inactive uranium-mill tailings at Mexican Hat, Utah

    SciTech Connect (OSTI)

    Haywood, F.F.; Goldsmith, W.A.; Ellis, B.S.; Hubbard, H.M. Jr.; Fox, W.F.; Shinpaugh, W.H.

    1980-03-01

    High surface soil concentrations of /sup 226/Ra and high above-ground measurements of gamma-ray intensity in the vicinity of the inactive uranium-mill tailings at Mexican Hat show both wind and water erosion of the tailings. The former mill area, occupied by a trade school at the time of this survey, shows a comparatively high level of contamination, probably from unprocessed ore on the surface of the ore storage area near the location of the former mill buildings. However, the estimated health effect of exposure to gamma rays during a 2000-hr work year in the area represents an increase of 0.1% in the risk of death from cancer. Exposure of less than 600 persons within 1.6 km of the tailings to radon daughters results in an estimated 0.2%/year increase in risk of lung cancer.

  10. Scientific basis for risk assessment and management of uranium mill tailings

    SciTech Connect (OSTI)

    Not Available

    1986-01-01

    A National Research Council study panel, convened by the Board on Radioactive Waste Management, has examined the scientific basis for risk assessment and management of uranium mill tailings and issued this final report containing a number of recommendations. Chapter 1 provides a brief introduction to the problem. Chapter 2 examines the processes of uranium extraction and the mechanisms by which radionuclides and toxic chemicals contained in the ore can enter the environment. Chapter 3 is devoted to a review of the evidence on health risks associated with radon and its decay products. Chapter 4 provides a consideration of conventional and possible new technical alternatives for tailings management. Chapter 5 explores a number of issues of comparative risk, provides a brief history of uranium mill tailings regulation, and concludes with a discussion of choices that must be made in mill tailing risk management. 211 refs., 30 figs., 27 tabs.

  11. Radiating black holes in Einstein-Yang-Mills theory and cosmic censorship

    SciTech Connect (OSTI)

    Ghosh, Sushant G.; Dadhich, Naresh

    2010-08-15

    Exact nonstatic spherically symmetric black-hole solutions of the higher dimensional Einstein-Yang-Mills equations for a null dust with Yang-Mills gauge charge are obtained by employing Wu-Yang ansatz, namely, HD-EYM Vaidya solution. It is interesting to note that gravitational contribution of Yang-Mills (YM) gauge charge for this ansatz is indeed opposite (attractive rather than repulsive) that of Maxwell charge. It turns out that the gravitational collapse of null dust with YM gauge charge admits strong curvature shell focusing naked singularities violating cosmic censorship. However, there is significant shrinkage of the initial data space for a naked singularity of the HD-Vaidya collapse due to presence of YM gauge charge. The effect of YM gauge charge on structure and location of the apparent and event horizons is also discussed.

  12. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect (OSTI)

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  13. Enhanced Incluison Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  14. Enhanced Inclusion Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R. C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  15. CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    NY. 0 -02-3 CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION (THE F01umz ALLEGHENY-LUDLUM STEEL CORPORATION) WATERVLIET, NEW YORK, AND OFFSITE PROPERTY IN DUNKIRK, NEW YORK Department of Energy Office of Nuclear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite

  16. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect (OSTI)

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  17. Steel Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Technology Roadmap Steel Industry Technology Roadmap Table of Contents Introduction Process Improvement 2.1 Cokemaking 2.2 Ironmaking 2.3 Basic Oxygen Furnace (BOF) Steelmaking 2.4 Electric Arc Furnace (EAF) Steelmaking 2.5 Ladle Refining 2.6 Casting 2.7 Rolling and Finishing 2.8 Refractories Iron Recycling Unit 3.1 By-products 3.2 Obsolete Scrap Environment 4.1 Cokemaking 4.2 Ironmaking 4.3 Steelmaking - Basic Oxygen Furnace (BOF) 4.4 Steelmaking - Electric Arc Furnace (EAF) 4.5

  18. Final Report: No{sub x} Emissions from By Product Fuel Combustion in Steel Making, September 15, 1996 - October 15, 1999

    SciTech Connect (OSTI)

    Pershing, David W.; Lighty, JoAnn S.; Eddings, Eric G.; Cacciatore, David A.

    1999-01-28

    Exhaust gases from the primary operations in the steel making process are almost exclusively utilized as supplemental fuels within the steel plant. These by-product fuels include blast furnace gas (BFG) and coke oven gas (COG) which contain mixtures of H{sub 2}, CO, CH{sub 4} and trace amounts of some heavier hydrocarbons and the impurities NH{sub 3} and HCN. These fuels are burned alone or in combination with natural gas to fire the coke ovens, blast furnace stoves utility boilers and metal working furnaces. The utilization of these by-product fuels reduces the waste gas emissions at the steel mill and reduces the requirements for outside fuel sources. However, as with primary fuel sources, the combustion of these by-product fuel blends does produce hazardous pollutants, in particular nitrogen oxides, and because these are atypical fuel blends of varying composition, the pollutant formation is not well understood. The objective of this research was to develop an understanding of the mechanisms controlling NO{sub x} formation from the combustion of by-product fuels from the steel industry and investigate control and design options to minimize emissions. The minimization strategies investigated were constrained by limits on CO and hydrocarbon emissions, both of which increased under fuel-rich combustion scenarios that resulted in reduced NO{sub x} emissions. Also, the minimization strategies were constrained by the need for reasonable heat generation rates in the furnaces that employ these by-product fuels, so that product steel quality is not adversely affected.

  19. Vibration mills in the manufacturing technology of slurry fuel from unbeneficiated coal sludge

    SciTech Connect (OSTI)

    E.G. Gorlov; A.I. Seregin; G.S. Khodakov [Institute for Fossil Fuels, Moscow (Russia)

    2008-08-15

    Coal-water slurry fuel (CWSF) is economically viable provided that its ash content does not exceed 30% and the amount water in the fuel is at most 45%. Two impoundments were revealed that have considerable reserves of waste coal useful for commercial manufacture of CWSF without the beneficiation step. One of the CWSF manufacture steps is the comminution of coal sludge to have a particle size required by the combustion conditions. Vibration mills, which are more compact and energy-intensive that drum mills, can be used in the CWSG manufacture process. The rheological characteristics of CWSF obtained from unbeneficiated waste coal were determined.

  20. Task Order Awarded for Moab Uranium Mill Tailings Remedial Action (UMTRA)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Follow-On Effort | Department of Energy for Moab Uranium Mill Tailings Remedial Action (UMTRA) Follow-On Effort Task Order Awarded for Moab Uranium Mill Tailings Remedial Action (UMTRA) Follow-On Effort April 20, 2016 - 11:30am Addthis Media Contact: Lynette Chafin 513-246-0461 Lynette.Chafin@emcbc.doe.gov Cincinnati - The Department of Energy (DOE) today announced the award of a Fixed Unit Rate and Cost Reimbursement Task Order issued under the Office of Environmental Management Nationwide

  1. Monticello Mill Tailings Site Operable Unit I11 Remedial Investigation Addendum1

    Office of Legacy Management (LM)

    Monticello Mill Tailings Site Operable Unit I11 Remedial Investigation Addendum1 Focused Feasibility Study January 2004 Prepared by U.S. Department of Energy Grand Junction, Colorado Work performed under DOE Contract No. DE-AC1342GJ79491 DOE Task Order No. ST03-205 Document N u m b e r Q0029500 S i g t ~ a t u r e Page Signature Page Monticello Mill Tailings Site Operable Unit I11 Remedial Investigation Addendud Focused Feasibility Study January 2004 Submitted By: Arthur W. Kleinrath, Project

  2. The One-Loop Six-Dimensional Hexagon Integral and its Relation to MHV Amplitudes in N=4 SYM

    SciTech Connect (OSTI)

    Dixon, Lance J.; Drummond, James M.; Henn, Johannes M.; /Humboldt U., Berlin

    2011-08-19

    We provide an analytic formula for the (rescaled) one-loop scalar hexagon integral {tilde {Phi}}{sub 6} with all external legs massless, in terms of classical polylogarithms. We show that this integral is closely connected to two integrals appearing in one- and two-loop amplitudes in planar N = 4 super-Yang-Mills theory, {Omega}{sup (1)} and {Omega}{sup (2)}. The derivative of {Omega}{sup (2)} with respect to one of the conformal invariants yields {tilde {Phi}}{sub 6}, while another first-order differential operator applied to {tilde {Phi}}{sub 6} yields {Omega}{sup (1)}. We also introduce some kinematic variables that rationalize the arguments of the polylogarithms, making it easy to verify the latter differential equation. We also give a further example of a six-dimensional integral relevant for amplitudes in N = 4 super-Yang-Mills.

  3. RADIATION INTEGRATOR

    DOE Patents [OSTI]

    Glass, F.M.; Wilson, H.N.

    1959-02-17

    Radiation detecting and measuring systems, particularly a compact, integrating, background monitor, are discussed. One of the principal features of the system is the use of an electrometer tube where the input of the tube is directly connected to an electrode of the radiation detector and a capacitor is coupled to the tube input. When a predetermined quantity of radiation has been integrated, a trigger signal is fed to a recorder and a charge is delivered to the capacitor to render the tube inoperative. The capacitor is then recharged for the next period of operation. With this arrangement there is a substantial reduction in lead lengths and the principal components may be enclosed and hermetically sealed to insure low leakage.

  4. ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry

    Broader source: Energy.gov [DOE]

    DOE's Office of Industrial Technologes has formed a partnership with the U.S. iron and steel industry to accelerate development of technologies and processes that will improve the industry's production and energy efficiency and environmental performance.

  5. Weldment for austenitic stainless steel and method

    DOE Patents [OSTI]

    Bagnall, Christopher; McBride, Marvin A.

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  6. Use of a new microporous insulation in a sub car at Acme Steel

    SciTech Connect (OSTI)

    Harvey, H.; Gamble, F.C.; MacKenzie, I.B.

    1996-12-31

    Acme Steel Co. is a small integrated steel company headquartered in Riverdale IL., with its blast furnace and coke plant operations located in the city of Chicago. Rail transportation between the two plants is by Conrail with two crews assigned exclusively to Acme. The torpedo cars used for this service are specially reinforced, with 36 in. wheels and additional braking capability for safety on public rail tracks. Over a seven month period, microporous insulating panels 0.28 in. thick in No. 49 sub ladle saved an average 24 degrees in the iron on arrival at the BOF compared to the average for the rest of the fleet. The microporous insulation replaced 0.25 in. of compressed fiber panel.

  7. Production of high quality steels using the scrap/electric arc furnace route

    SciTech Connect (OSTI)

    Houpert, C.; Lanteri, V.; Jolivet, J.M.; Guttmann, M.; Birat, J.P.; Jallon, M.; Confente, M.

    1996-12-31

    Europe, after North America, is increasing the share of electric arc furnace steelmaking at the expense of integrated steel production and the trend appears to be long term. The driving forces for this change are strong: availability of scrap, social pressure to recycle materials and economic benefits to be reaped from the small structure associated with this short and slim production route. The increasing use of scrap does raise some problems however, in terms of the tramp element build up within the scrap deposit over time. Scrap pretreatment, which aims at separating steel from non-ferrous material during preparation, is thus attracting a lot of attention. The purpose of the present work was to investigate quantitatively the potential problems related to increased levels in tramp elements, with two objectives: identify, on a case by case basis, the currently existing practical limits and devise countermeasures to further extend these limits by better controlling process parameters for instance.

  8. Mechanical Characteristics of Submerged Arc Weldment in API Gas Pipeline Steel of Grade X65

    SciTech Connect (OSTI)

    Hashemi, S. H.; Mohammadyani, D.

    2011-01-17

    The mechanical properties of submerged arc weldment (SAW) in gas transportation pipeline steel of grade API X65 (65 ksi yield strength) were investigated. This steel is produced by thermo mechanical control rolled (TMC), and is largely used in Iran gas piping systems and networks. The results from laboratory study on three different regions; i.e. base metal (BM), fusion zone (FZ) and heat affected zone (HAZ) were used to compare weldment mechanical characteristics with those specified by API 5L (revision 2004) standard code. Different laboratory experiments were conducted on test specimens taken from 48 inch outside diameter and 14.3 mm wall thickness gas pipeline. The test results showed a gradient of microstructure and Vickers hardness data from the centerline of FZ towards the unaffected MB. Similarly, lower Charpy absorbed energy (compared to BM) was observed in the FZ impact specimens. Despite this, the API specifications were fulfilled in three tested zones, ensuring pipeline structural integrity under working conditions.

  9. Clean cast steel technology. Final report

    SciTech Connect (OSTI)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  10. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect (OSTI)

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  11. Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation

    SciTech Connect (OSTI)

    Sofronis, Petros; Robertson, Ian M

    2013-08-01

    Fundamental studies of hydrogen embrittlement of materials using both experimental observations and numerical simulations of the hydrogen/deformation interactions have been conducted. Our approach integrates mechanical property testing at the macro-scale, microstructural analyses and TEM observations of the deformation processes at the micro- and nano-scale, first-principles calculations of interfacial cohesion at the atomic scale, and finite element simulation and modeling at the micro- and macro-level. Focused Ion Beam machining in conjunction with Transmission Electron Microscopy were used to identify the salient micro-mechanisms of failure in the presence of hydrogen. Our analysis of low strength ferritic steels led to the discovery that “quasi-cleavage” is a dislocation plasticity controlled failure mode in agreement with the hydrogen enhanced plasticity mechanism. The microstructure underneath the fracture surface of 304 and 316 stainless steels was found to be significantly more complex than would have been predicted by the traditional models of fatigue. The general refinement of the microstructure that occurred near the fracture surface in the presence of hydrogen was such that one may argue that hydrogen stabilizes microstructural configurations to an extent not achievable in its absence. Finite element studies of hydrogen and deformation field similitude for cracks in real-life pipelines and laboratory fracture specimens yielded that the Single Edge Notch Tension specimen can be used to reliably study hydrogen material compatibility for pipeline structures. In addition, simulation of onset of crack propagation in low strength ferritic systems by void growth indicated that hydrogen can reduce the fracture toughness of the material by as much as 30%. Both experimental observations and numerical studies of hydrogen transport on hydrogen accumulations ahead of a crack tip yielded that dislocation transport can markedly enhance hydrogen populations which in turn can trigger fracture initiation.

  12. Final report on accident tolerant fuel performance analysis of APMT-Steel Clad/UO₂ fuel and APMT-Steel Clad/UN-U₃Si₅ fuel concepts

    SciTech Connect (OSTI)

    Unal, Cetin; Galloway, Jack D.

    2014-09-12

    In FY2014 our group completed and documented analysis of new Accident Tolerant Fuel (ATF) concepts using BISON. We have modeled the viability of moving from Zircaloy to stainless steel cladding in traditional light water reactors (LWRs). We have explored the reactivity penalty of this change using the MCNP-based burnup code Monteburns, while attempting to minimize this penalty by increasing the fuel pellet radius and decreasing the cladding thickness. Fuel performance simulations using BISON have also been performed to quantify changes to structural integrity resulting from thinner stainless steel claddings. We account for thermal and irradiation creep, fission gas swelling, thermal swelling and fuel relocation in the models for both Zircaloy and stainless steel claddings. Additional models that account for the lower oxidation stainless steel APMT are also invoked where available. Irradiation data for HT9 is used as a fallback in the absence of appropriate models. In this study the isotopic vectors within each natural element are varied to assess potential reactivity gains if advanced enrichment capabilities were levied towards cladding technologies. Recommendations on cladding thicknesses for a robust cladding as well as the constitutive components of a less penalizing composition are provided. In the first section (section 1-3), we present results accepted for publication in the 2014 TOPFUEL conference regarding the APMT/UO₂ ATF concept (J. Galloway & C. Unal, Accident Tolerant and Neutronically Favorable LWR Cladding, Proceedings of WRFPM 2014, Sendai, Japan, Paper No.1000050). Next we discuss our preliminary findings from the thermo-mechanical analysis of UN-U₃Si₅ fuel with APMT clad. In this analysis we used models developed from limited data that need to be updated when the irradiation data from ATF-1 test is available. Initial results indicate a swelling rate less than 1.5% is needed to prevent excessive clad stress.

  13. SEP Success Story: Biomass Burner Cogenerates Jobs and Electricity from Lumber Mill Waste

    Broader source: Energy.gov [DOE]

    A dedicated group of small business owners are using a $771,000 Recovery Act grant from the Energy Department’s State Energy Program and $4 million from the U.S. Forest Service to purchase the shuttered Springdale Lumber timber mill and install a combined heat and power (CHP) system. Learn more.

  14. CLEANING UP MILL TAILINGS AND GROUND WATER AT THE MOAB UMTRA PROJECT SITE

    Broader source: Energy.gov [DOE]

    Moab, UT - Sixteen million tons of uranium mill tailings 80 feet high stood on the banks of the Colorado River near Moab in southeast Utah, as a legacy to the former ore-processing site that operated for nearly three decades beginning in the mid-1950s.

  15. Limited Groundwater Investigation of The Atlas Corporation Moab Mill, Moab, Utah

    SciTech Connect (OSTI)

    Easterly, CE

    2001-11-05

    The project described in this report was conducted by personnel from Oak Ridge National Laboratory's Grand Junction Office (ORNL/GJ). The purpose was to refine information regarding groundwater contamination emanating from the Atlas Corporation's former uranium mill in Moab, Utah.

  16. Environmental assessment of remedial action at the Slick Rock uranium mill tailings sites, Slick Rock, Colorado

    SciTech Connect (OSTI)

    1995-01-01

    The Uranium Mill Tailings Radiation Control Act of 1978, hereafter referred to as the UMTRCA, authorized the US Department of Energy (DOE) to clean up two uranium mill tailings processing sites near Slick Rock, Colorado, in San Miguel County. The purpose of the cleanup is to reduce the potential health effects associated with the radioactive materials remaining on the processing sites and on vicinity properties (VPs) associated with the sites. The US Environmental Protection Agency (EPA) promulgated standards for the UMTRCA that contained measures to control the contaminated materials and to protect the ground water from further degradation. The sites contain concrete foundations of mill buildings, tailings piles, and areas contaminated by windblown and waterborne radioactive tailings materials. The proposed action is to remediate the UC and NC sites by removing all contaminated materials within the designated site boundaries or otherwise associated with the sites, and relocating them to, and stabilizing them at, a location approximately 5 road mi (8 km) northeast of the processing sites on land administered by the US Bureau of Land Management (BLM). Remediation would be performed by the DOE`s Uranium Mill Tailings Remedial Action (UMTRA) Project.

  17. Environmental control technology for mining and milling low-grade uranium resources

    SciTech Connect (OSTI)

    Weakley, S.A.; Blahnik, D.E.; Long, L.W.; Bloomster, C.H.

    1981-04-01

    This study examined the type and level of wastes that would be generated in the mining and milling of U/sub 3/O/sub 8/ from four potential domestic sources of uranium. The estimated costs of the technology to control these wastes to different degrees of stringency are presented.

  18. MIL-L-87177 and CLT:X-10 Lubricants Improve Electrical Connector Fretting Corrosion Behavior

    SciTech Connect (OSTI)

    AUKLAND,NEIL R.; HANLON,JAMES T.

    1999-10-12

    We have conducted a fretting research project using MIL-L-87177 and CLT: X-10 lubricants on Nano-miniature connectors. When they were fretted without lubricant, individual connectors first exceeded our 0.5 ohm failure criteria from 2,341 to 45,238 fretting cycles. With additional fretting, their contact resistance increased to more than 100,000 ohms. Unmodified MIL-L-87177 lubricant delayed the onset of first failure to between 430,000 and over 20,000,000 fretting cycles. MIL-L-87177 modified by addition of Teflon powder delayed first failure to beyond 5 million fretting cycles. Best results were obtained when Teflon was used and also when both the straight and modified lubricants were poured into and then out of the connector. CLT: X-10 lubricant delayed the onset of first failure to beyond 55 million cycles in one test where a failure was actually observed and to beyond 20 million cycles in another that was terminated without failure. CLT: X-10 recovered an unlubricated connector driven deeply into failure, with six failed pins recovering immediately and four more recovering during an additional 420 thousand fretting cycles. MIL-L-87177 was not able to recover a connector under similar conditions.

  19. Energy Efficiency Feasibility Study and Resulting Plan for the Bay Mills Indian Community

    SciTech Connect (OSTI)

    Kushman, Chris

    2014-02-03

    In 2011 the Inter-Tribal Council of Michigan, Inc. was awarded an Energy Efficiency Development and Deployment in Indian Country grant from the U.S. Department of Energy’s Tribal Energy Program. This grant aimed to study select Bay Mills Indian Community community/government buildings to determine what is required to reduce each building’s energy consumption by 30%. The Bay Mills Indian Community (BMIC) buildings with the largest expected energy use were selected for this study and included the Bay Mills Ellen Marshall Health Center building, Bay Mills Indian Community Administration Building, Bay Mills Community College main campus, Bay Mills Charter School and the Waishkey Community Center buildings. These five sites are the largest energy consuming Community buildings and comprised the study area of this project titled “Energy Efficiency Feasibility Study and Resulting Plan for the Bay Mills Indian Community”. The end objective of this study, plan and the Tribe is to reduce the energy consumption at the Community’s most energy intensive buildings that will, in turn, reduce emissions at the source of energy production, reduce energy expenditures, create long lasting energy conscious practices and positively affect the quality of the natural environment. This project’s feasibility study and resulting plan is intended to act as a guide to the Community’s first step towards planned energy management within its buildings/facilities. It aims to reduce energy consumption by 30% or greater within the subject facilities with an emphasis on energy conservation and efficiency. The energy audits and related power consumption analyses conducted for this study revealed numerous significant energy conservation and efficiency opportunities for all of the subject sites/buildings. In addition, many of the energy conservation measures require no cost and serve to help balance other measures requiring capital investment. Reoccurring deficiencies relating to heating, cooling, thermostat setting inefficiencies, powering computers, lighting, items linked to weatherization and numerous other items were encountered that can be mitigated with the energy conservation measures developed and specified during the course of this project.

  20. ACCELERATION INTEGRATOR

    DOE Patents [OSTI]

    Pope, K.E.

    1958-01-01

    This patent relates to an improved acceleration integrator and more particularly to apparatus of this nature which is gyrostabilized. The device may be used to sense the attainment by an airborne vehicle of a predetermined velocitv or distance along a given vector path. In its broad aspects, the acceleration integrator utilizes a magnetized element rotatable driven by a synchronous motor and having a cylin drical flux gap and a restrained eddy- current drag cap deposed to move into the gap. The angular velocity imparted to the rotatable cap shaft is transmitted in a positive manner to the magnetized element through a servo feedback loop. The resultant angular velocity of tae cap is proportional to the acceleration of the housing in this manner and means may be used to measure the velocity and operate switches at a pre-set magnitude. To make the above-described dcvice sensitive to acceleration in only one direction the magnetized element forms the spinning inertia element of a free gyroscope, and the outer housing functions as a gimbal of a gyroscope.

  1. Total Ore Processing Integration and Management

    SciTech Connect (OSTI)

    Leslie Gertsch; Richard Gertsch

    2006-01-30

    This report outlines the technical progress achieved for project DE-FC26-03NT41785 (Total Ore Processing Integration and Management) during the period 01 July through 30 September of 2005. This ninth quarterly report discusses the activities of the project team during the period 1 July through 30 September 2005. Richard Gertsch's unexpected death due to natural causes while in Minnesota to work on this project has temporarily slowed progress. Statistical analysis of the Minntac Mine data set for late 2004 is continuing. Preliminary results raised several questions that could be amenable to further study. Detailed geotechnical characterization is being applied to improve the predictability of mill and agglomerator performance at Hibtac Mine.

  2. In situ vitrification and removal of lead-based paint for steel structures

    SciTech Connect (OSTI)

    Covey, S.; Lattimore, L.; Kumar, A.

    1995-12-31

    The feasibility of in-situ vitrification of lead oxide contained in red lead based organic coatings was investigated. The removal of organic lead-based primers and paints has been achieved by a flame spray process that uses a glass/ceramic compound designed for high lead solubility and resistance to devitrification. The glass/ceramic compounds were prepared by fusing, fritting, and ball milling to produce the desired powder. The result powder was collected and used to flame spray previously prepared samples containing a commonly used red lead primer. Oxyacetylene flame spray technology was used to apply the glass compound to the steel substrate. The resulting glass waste was collected and analyzed for lead content using Energy Dispersive Spectroscopy (EDS) and X-Ray Diffraction analysis. The lead cation leachability rates were determined by the US Environmental Protection Agency (EPA) approved Toxicity Characteristic Leaching Procedure (TCLP). The designer glass waste form that exhibited the best results was a borosilicate glass with iron oxide additions. The iron silicate glass waste form leached approximately 1 ppm of lead during the TCLP, far below the current 5 ppm limit for hazardous waste.

  3. NREL: Energy Systems Integration - Systems Integration

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    High-level system integration New distribution scenarios such as household DC systems and residential-scale generation and storage integrated with home energy management systems. ...

  4. Commercial Buildings Integration (CBI)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Arah Schuur Program Manager Commercial Buildings Integration (CBI) April 22, 2014 Commercial Buildings Integration (CBI) 2 Commercial Buildings Integration (CBI) Mission...

  5. Clean Steel: Advancing the State of the Art (TRP 0003)

    SciTech Connect (OSTI)

    Sridhar Seetharaman; Alan W. Cramb

    2004-05-19

    This project had 3 objectives: (1) to determine the kinetic factors governing inclusion removal from liquid steels at a slag metal interface; (2) to develop a methodology to enable steels of less than 1 ppm total oxygen to be produced with an average inclusion diameter of less than 5 {micro}m; and, (3) to determine the slag-metal interface conditions necessary for ultra clean steels. In objectives 1, and 3, the major finding was that dissolution rates of solid particles in slags were found to be significant in both ladle and tundish slags and must be included in a model to predict steel cleanliness. The work towards objective 2 indicated that liquid steel temperature was a very significant factor in our understanding of clean steel potential and that undercooled steels equilibrated with low oxygen potential inert gases have the potential to be significantly cleaner than current steels. Other work indicated that solidification front velocity could be used to push particles to produce clean steels and that reoxidation must be severely curtailed to allow the potential for clean steels to be realized.

  6. Pitting corrosion resistant austenite stainless steel

    DOE Patents [OSTI]

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  7. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect (OSTI)

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  8. Fillability of Thin-Wall Steel Castings

    SciTech Connect (OSTI)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  9. NREL: Process Development and Integration Laboratory - Integrated

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Measurements and Characterization Capabilities Integrated Measurements and Characterization Capabilities The Integrated Measurements and Characterization cluster tool in the Process Development and Integration Laboratory offers powerful capabilities with integrated tools for measuring and characterizing photovoltaic materials and devices. Contact Pete Sheldon for more details on these capabilities. Basic Cluster Tool Capabilities Sample Handling Ultra-high-vacuum robot Transport pod: allows

  10. Residential Buildings Integration Program

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    April 2, 2013 Residential Buildings Integration Program Building Technologies Office ... Overview of the Residential Integration Program Research Implementation tools ...

  11. Further development of the cleanable steel HEPA filter, cost/benefit analysis, and comparison with competing technologies

    SciTech Connect (OSTI)

    Bergman, W.; Larsen, G.; Lopez, R.; Wilson, K.; Witherell, C.; McGregor, M.

    1997-01-01

    We have made further progress in developing a cleanable steel fiber HEPA filter. We fabricated a pleated cylindrical cartridge using commercially available steel fiber media that is made with 1 {mu}m stainless steel fibers and sintered into a sheet form. Test results at the Department of Energy (DOE) Filter Test Station at Oak Ridge show the prototype filter cartridge has 99.99% efficiency for 0.3 {mu}m dioctyl phthalate (DOP) aerosols and a pressure drop of 1.5 inches. Filter loading and cleaning tests using AC Fine dust showed the filter could be repeatedly cleaned using reverse air pulses. Our analysis of commercially optimized filters suggest that cleanable steel HEPA filters need to be made from steel fibers less than 1 {mu}m, and preferably 0.5 {mu}m, to meet the standard HEPA filter requirements in production units. We have demonstrated that 0.5 {mu}m steel fibers can be produced using the fiber bundling and drawing process. The 0.5 {mu}m steel fibers are then sintered into small filter samples and tested for efficiency and pressure drop. Test results on the sample showed a penetration of 0.0015% at 0.3 {mu}m and a pressure drop of 1.15 inches at 6.9 ft/min (3.5 cm/s) velocity. Based on these results, steel fiber media can easily meet the requirements of 0.03% penetration and 1.0 inch of pressure drop by using less fibers in the media. A cost analysis of the cleanable steel HEPA filter shows that, although the steel HEPA filter costs much more than the standard glass fiber HEPA filter, it has the potential to be very cost effective because of the high disposal costs of contaminated HEPA filters. We estimate that the steel HEPA filter will save an average of $16,000 over its 30 year life. The additional savings from the clean-up costs resulting from ruptured glass HEPA filters during accidents was not included but makes the steel HEPA filter even more cost effective. We also present the results of our evaluation of competing technologies with metallic and ceramic powder filters, ceramic fiber falters, and reinforced glass fiber filters. In general, the metallic and ceramic powder filters have pressure drops in excess of 25 inches of water for HEPA grade efficiencies and are therefore not viable candidates. The ceramic fiber filters cannot meet the HEPA efficiency because the fiber diameters are too large. The reinforced glass fiber filter is a promising candidate for the cleanable HEPA filter but requires additional development and testing to confirm its potential to be repeatedly cleaned. This report is based upon material extracted from a DOE technical review of the Mixed Waste Integrated Program and from the final report of a systems analysis of cleanable steel HEPA filters.

  12. Safety analysis report for packaging (onsite) steel drum

    SciTech Connect (OSTI)

    McCormick, W.A.

    1998-09-29

    This Safety Analysis Report for Packaging (SARP) provides the analyses and evaluations necessary to demonstrate that the steel drum packaging system meets the transportation safety requirements of HNF-PRO-154, Responsibilities and Procedures for all Hazardous Material Shipments, for an onsite packaging containing Type B quantities of solid and liquid radioactive materials. The basic component of the steel drum packaging system is the 208 L (55-gal) steel drum.

  13. CERTIFICATION DOCKET FOR AL-TECHSPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    AL-TECHSPECIALTY STEEL CORPORATION (THEFoRMERALLEGHENY-LUDLUMSTEELCORPORATION) WATERVLIET,NEWYORK,ANDOFFSITEPROPER?YIN DUNKIRK,NEWYORK Department of Energy Office of Nuciear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Page Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite Property in Dunkirk, New York Purpose Docket

  14. Voluntary agreements for increasing energy-efficiency in industry: Case study of a pilot project with the steel industry in Shandong Province, China

    SciTech Connect (OSTI)

    Price, Lynn; Worrell, Ernst; Sinton, Jonathan; Yun, Jiang

    2003-03-01

    China faces a significant challenge in the years ahead to continue to provide essential materials and products for a rapidly-growing economy while addressing pressing environmental concerns. China's industrial sector is heavily dependent on the country's abundant, yet polluting, coal resources. While tremendous energy conservation and environmental protection achievements were realized in the industrial sector in the past, there remains a great gulf between the China's level of energy efficiency and that of the advanced countries of the world. Internationally, significant energy efficiency improvement in the industrial sector has been realized in a number of countries using an innovative policy mechanism called Voluntary Agreements. This paper describes international experience with Voluntary Agreements in the industrial sector as well as the development of a pilot program to test the use of such agreements with two steel mills in Shandong Province, China.

  15. Longest-Serving Active Paper Mill in the Western United States Uncovers New Ways to Save Energy

    SciTech Connect (OSTI)

    2008-03-01

    This case study describes how West Linn Paper Company's coated paper mill in West Linn, Oregon, saves nearly 58,200 MMBtu and $379,000 annually after receiving a DOE Save Energy Now energy assessment and implementing those recommendations.

  16. Bandwidth Study U.S. Iron and Steel Manufacturing | Department...

    Broader source: Energy.gov (indexed) [DOE]

    This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. iron and steel manufacturing. The study relies on multiple sources to estimate ...

  17. Auto industry steel project to boost efficiency, safety

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Partitioning Process Development to Replace Hot Stamping of High Strength Automotive Steel," is led by CSM Metallurgical and Materials Engineering Professor Emmanuel De Moor,...

  18. Steele County, North Dakota: Energy Resources | Open Energy Informatio...

    Open Energy Info (EERE)

    North Dakota M Power LLC Places in Steele County, North Dakota Finley, North Dakota Hope, North Dakota Luverne, North Dakota Sharon, North Dakota Retrieved from "http:...

  19. Stainless Steel Hotplate Heater for Long Objects --- Inventor...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    and Hans Schneider This is an invention to aid soldering large conductors. High electrical current is passed through a stainless steel plate longer and slightly wider...

  20. Post-Test Metallurgical Evaluation Results for Steel Containment...

    Office of Scientific and Technical Information (OSTI)

    Post-Test Metallurgical Evaluation Results for Steel Containment Vessel (SCV) High Pressure Test Citation Details In-Document Search Title: Post-Test Metallurgical Evaluation ...

  1. Aging Management Program for Stainless Steel Dry Storage System Canisters

    SciTech Connect (OSTI)

    Dunn, Darrell S.; Lin, Bruce P.; Meyer, Ryan M.; Anderson, Michael T.

    2015-06-01

    This is a conference paper presenting an aging management program for stainless steel dry storage system canisters. NRC is lead author of paper. PNNL provided input.

  2. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect (OSTI)

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  3. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Can gas impurities mitigate embrittlement effect? ... in steels in high-pressure H 2 gas - Industrially ... metal arc weld (GMAW) Fusion Zone Heat affected zone (HAZ) Base ...

  4. Corrosion Testing of Carbon Steel in Acid Cleaning Solutions...

    Office of Scientific and Technical Information (OSTI)

    Language: English Subject: 36 MATERIALS SCIENCE; CARBON STEELS; CLEANING; CLOSURES; CORROSION; DISSOLUTION; NITRIC ACID; OXIDES; REMOVAL; SLUDGES; SODIUM HYDROXIDES; TANKS; TESTING...

  5. Mechanical Properties of Structural Steels in Hydrogen | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Mechanical Properties of Structural Steels in Hydrogen Presented at the DOE Hydrogen Pipeline Working Group Meeting, Aiken, SC, September 25-26, 2007 PDF icon pipelinegroupsomerd...

  6. Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presentation by 09-Sofronis to DOE Hydrogen Pipeline R&D Project Review Meeting held ... More Documents & Publications Hydrogen Embrittlement of Pipeline Steels: Causes and ...

  7. Predicting sigma formation in mo-bearing stainless steels. (Conference...

    Office of Scientific and Technical Information (OSTI)

    Title: Predicting sigma formation in mo-bearing stainless steels. No abstract prepared. Authors: Perricone, Matthew ; Dupont, John Neuman ; Anderson, T. D. 1 ; Robino, Charles ...

  8. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations PDF icon castingops.pdf More Documents & ...

  9. Asphalt emulsion radon barrier systems for uranium mill tailings: an overview of the technology

    SciTech Connect (OSTI)

    Baker, E.G.; Hartley, J.N.; Freeman, H.D.; Gates, T.E.; Nelson, D.A.; Dunning, R.L.

    1984-03-01

    Pacific Northwest Laboratory (PNL), under contract to the US Department of Energy (DOE) Uranium Mill Tailings Remedial Action Project (UMTRAP) office, has developed an asphalt emulsion cover system to reduce the release of radon from uranium mill tailings. The system has been field tested at Grand Junction, Colorado. Results from laboratory and field tests indicate that this system is effective in reducing radon release to near-background levels (<2.5 pCi m/sup -2/s/sup -1/) and has the properties required for long-term effectiveness and stability. Engineering specifications have been developed, and analysis indicates that asphalt emulsion covers are cost-competitive with other cover systems. This report summarizes the technology for asphalt emulsion radon barrier systems. 59 references, 45 figures, 36 tables.

  10. Estimated dose to man from uranium milling via the terrestrial food-chain pathway

    SciTech Connect (OSTI)

    Rayno, D.R.

    1982-01-01

    One of the major pathways of radiological exposure to man from uranium milling operations is through the terrestrial food chain. Studies by various investigators have shown the extent of uptake and distribution of U-238, U-234, Th-230, Ra-226, Pb-210, and Po-210 in plants and animals. These long-lived natural radioisotopes, all nuclides of the uranium decay series, are found in concentrated amounts in uranium mill tailings. Data from these investigations are used to estimate the dose to man from consumption of beef and milk contaminated by the tailings. This dose estimate from this technologically enhanced source is compared with that from average normal dietary intake of these radionuclides from natural sources.

  11. Geotechnical properties of paper mill sludges for use in landfill covers

    SciTech Connect (OSTI)

    Moo-Young, H.K.; Zimmie, T.F.

    1996-09-01

    This study investigates the geotechnical properties of seven paper mill sludges. Paper mill sludges have a high water content and a high degree of compressibility and behave like a highly organic soil. Consolidation tests reveal a large reduction in void ratio and high strain values that are expected due to the high compressibility. Triaxial shear-strength tests conducted on remolded and undisturbed samples showed variations in the strength parameters resulting from the differences in sludge composition (i.e., water content and organic content). Laboratory permeability tests conducted on in-situ specimens either met the regulatory requirement for the permeability of a landfill cover or were very close. With time, consolidation and dewatering of the paper sludge improved the permeability of cover. Freezing and thawing cycles increased the sludge permeability about one to two orders of magnitude. Maximum permeability changes occurred within 10 freeze and thaw cycles.

  12. Finding of No Significant Impact, proposed remediation of the Maybell Uranium Mill Processing Site, Maybell, Colorado

    SciTech Connect (OSTI)

    Not Available

    1995-12-31

    The U.S. Department of Energy (DOE) has prepared an environmental assessment (EA) (DOE/EA-0347) on the proposed surface remediation of the Maybell uranium mill processing site in Moffat County, Colorado. The mill site contains radioactively contaminated materials from processing uranium ore that would be stabilized in place at the existing tailings pile location. Based on the analysis in the EA, DOE has determined that the proposed action does not constitute a major federal action significantly affecting the quality of the human environment within the meaning of the National Environmental Policy Act (NEPA) of 1969, Public Law 91-190 (42 U.S.C. {section}4321 et seq.), as amended. Therefore, preparation of an environmental impact statement is not required and DOE is issuing this Finding of No Significant Impact (FONSI).

  13. EIS-0355: Remediation of the Moab Uranium Mill Tailings, Grand and San Juan Counties, Utah

    Broader source: Energy.gov [DOE]

    The Remediation of the Moab Uranium Mill Tailings, Grand and San Juan Counties, Utah, Environmental Impact Statement and associated supplements and amendments provides information on the environmental impacts of the U.S. Department of Energy’s (DOE’s) proposal to (1) remediate approximately 11.9 million tons of contaminated materials located on the Moab site and approximately 39,700 tons located on nearby vicinity properties and (2) develop and implement a ground water compliance strategy for the Moab site using the framework of the Programmatic Environmental Impact Statement for the Uranium Mill Tailings Remedial Action Ground Water Project (DOE/EIS-0198, October 1996). The surface remediation alternatives analyzed in the EIS include on-site disposal of the contaminated materials and off-site disposal at one of three alternative locations in Utah using one or more transportation options: truck, rail, or slurry pipeline.

  14. Through tubing window milling -- A cost effective method of casing exit

    SciTech Connect (OSTI)

    Blizzard, B.; Carter, T.; Roberts, J.

    1996-12-31

    Through tubing operations currently provide oilfield operators with an attractive method for significantly enhancing production at a relatively low cost. This paper will present a newly developed and innovative system for initiating a production casing sidetrack below the production tubing. The system uses coiled tubing technology and blends the special techniques of both drilling and window milling operations using coiled tubing. Development details emphasized will be the overall system design, performance criteria and equipment evaluation.

  15. Multiscale Monte Carlo equilibration: Pure Yang-Mills theory

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Endres, Michael G.; Brower, Richard C.; Orginos, Kostas; Detmold, William; Pochinsky, Andrew V.

    2015-12-29

    In this study, we present a multiscale thermalization algorithm for lattice gauge theory, which enables efficient parallel generation of uncorrelated gauge field configurations. The algorithm combines standard Monte Carlo techniques with ideas drawn from real space renormalization group and multigrid methods. We demonstrate the viability of the algorithm for pure Yang-Mills gauge theory for both heat bath and hybrid Monte Carlo evolution, and show that it ameliorates the problem of topological freezing up to controllable lattice spacing artifacts.

  16. Tailings Pile Seepage Model The Atlas Corporation Moab Mill Moab, Utah

    SciTech Connect (OSTI)

    Easterly, CE

    2001-11-05

    The project described in this report was conducted by personnel from Oak Ridge National Laboratory's Grand Junction Office (ORNL/GJ). This report has been prepared as a companion report to the Limited Groundwater Investigation of the Atlas Corporation Moab Mill, Moab, Utah. The purpose of this report is to present the results of the tailings pile seepage modeling effort tasked by the U.S. Nuclear Regulatory Commission (NRC).

  17. Final Report: Energy Efficiency and Feasibility Study and Resulting Plan for the Bay Mills Indian Community

    Energy Savers [EERE]

    Report Energy Efficiency Feasibility Study and Resulting Plan for the Bay Mills Indian Community U.S. Department of Energy Tribal Energy Program Award # DE-EE0005173 Project Officer: Lizana K. Pierce lizana.pierce@go.doe.gov Prepared by: Inter-Tribal Council of Michigan, Inc. Environmental Services Division Sault Ste. Marie, MI 49783 Technical Contact: Chris Kushman ckushman@itcmi.org March 2014 1 Executive Summary In 2011 the Inter-Tribal Council of Michigan, Inc. was awarded an Energy

  18. Remedial action plan and site design for stabilization of the inactive uranium mill tailings sites at Rifle, Colorado

    SciTech Connect (OSTI)

    Not Available

    1992-02-01

    This appendix assesses the present conditions and data gathered about the two inactive uranium mill tailings sites near Rifle, Colorado, and the designated disposal site six miles north of Rifle in the area of Estes Gulch. It consolidates available engineering, radiological, geotechnical, hydrological, meteorological, and other information pertinent to the design of the Remedial Action Plan (RAP). The data characterize conditions at the mill, tailings, and disposal site so that the Remedial Action Contractor (RAC) may complete final designs for the remedial actions.

  19. Evaluation of DUSTRAN Software System for Modeling Chloride Deposition on Steel Canisters

    SciTech Connect (OSTI)

    Tran, Tracy T.; Jensen, Philip J.; Fritz, Brad G.; Rutz, Frederick C.; Devanathan, Ram

    2015-07-29

    The degradation of steel by stress corrosion cracking (SCC) when exposed to atmospheric conditions for decades is a significant challenge in the fossil fuel and nuclear industries. SCC can occur when corrosive contaminants such as chlorides are deposited on a susceptible material in a tensile stress state. The Nuclear Regulatory Commission has identified chloride-induced SCC as a potential cause for concern in stainless steel used nuclear fuel (UNF) canisters in dry storage. The modeling of contaminant deposition is the first step in predictive multiscale modeling of SCC that is essential to develop mitigation strategies, prioritize inspection, and ensure the integrity and performance of canisters, pipelines, and structural materials. A multiscale simulation approach can be developed to determine the likelihood that a canister would undergo SCC in a certain period of time. This study investigates the potential of DUSTRAN, a dust dispersion modeling system developed by Pacific Northwest National Laboratory, to model the deposition of chloride contaminants from sea salt aerosols on a steel canister. Results from DUSTRAN simulations run with historical meteorological data were compared against measured chloride data at a coastal site in Maine. DUSTRANs CALPUFF model tended to simulate concentrations higher than those measured; however, the closest estimations were within the same order of magnitude as the measured values. The decrease in discrepancies between measured and simulated values as the level of abstraction in wind speed decreased suggest that the model is very sensitive to wind speed. However, the influence of other parameters such as the distinction between open-ocean and surf-zone sources needs to be explored further. Deposition values predicted by the DUSTRAN system were not in agreement with concentration values and suggest that the deposition calculations may not fully represent physical processes. Overall, results indicate that with parameter refinement, DUSTRAN has the potential to simulate atmospheric chloride dispersion on steel canisters.

  20. ITP Steel: Energy and Environmental Profile fo the U.S. Iron...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry PDF icon steelprofile.pdf More ...

  1. Recent developments in blast furnace process control within British Steel

    SciTech Connect (OSTI)

    Warren, P.W.

    1995-12-01

    British Steel generally operates seven blast furnaces on four integrated works. All furnaces have been equipped with comprehensive instrumentation and data logging computers over the past eight years. The four Scunthorpe furnaces practice coal injection up to 170 kg/tHM (340 lb/THM), the remainder injecting oil at up to 100 kg/tHM (200 lb/THM). Distribution control is effected by Paul Wurth Bell-Less Tops on six of the seven furnaces, and Movable Throat Armour with bells on the remaining one. All have at least one sub burden probe. The blast furnace operator has a vast quantity of data and signals to consider and evaluate when attempting to achieve the objective of providing a consistent supply of hot metal. Techniques have been, and are being, developed to assist the operator to interpret large numbers of signals. A simple operator guidance system has been developed to provide advice, based on current operating procedures and interpreted data. Further development will involve the use of a sophisticated Expert System software shell.

  2. Engineering assessment of inactive uranium mill tailings: Monument Valley Site, Monument Valley, Arizona

    SciTech Connect (OSTI)

    Not Available

    1981-10-01

    Ford, Bacon and Davis Utah Inc. has reevalated the Monument Valley site in order to revise the March 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Monument Valley, Arizona. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposure of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 1.1 million tons of tailings at the Monument Valley site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors. The four alternative actions presented in this engineering assessment range from millsite decontamination with the addition of 3 m of stabilization cover material (Option I), to removal of the tailings to remote disposal sites and decontamination of the tailings site (Options II through IV). Cost estimates for the four options range from about $6,600,000 for stabilization in-place, to about $15,900,000 for disposal at a distance of about 15 mi. Three principal alternatives for reprocessing the Monument Valley tailings were examined: heap leaching; Treatment at an existing mill; and reprocessing at a new conventional mill constructed for tailings reprocessing. The cost of the uranium recovery is economically unattractive.

  3. [Uranium Mill Tailings Remedial Action Project Office Quality Assurance Program Plan

    SciTech Connect (OSTI)

    Not Available

    1992-06-01

    The Uranium Mill Tailings Remedial Action (UMTRA) Project was established to accomplish remedial actions at inactive uranium mill tailings sites in accordance with Public Law 95-604, the Uranium Mill Tailings Radiation Control Act of 1978 (UMTRCA). The UMTRA Project's mission is to stabilize and control the residual radioactive materials at designated sites in a safe and environmentally sound manner so as to minimize or eliminate radiation health hazards to the public. The US Department of Energy (DOE) UMTRA Project Office (UMTRA PO) directs the overall project. Since these efforts may involve possible risks to public health and safety, a quality assurance (QA) program that conforms to the applicable criteria (set forth in the reference documents) has been established to control the quality of the work. This document, the Quality Assurance Program Plan (QAPP), brings into one document the essential criteria to be applied on a selective basis, depending upon the nature of the activity being conducted, and describes how those criteria shall be applied to the UMTRA Project. The UMTRA PO shall require each Project contractor to prepare and submit for approval a more detailed QAPP that is based on the applicable criteria of this QAPP and the referenced documents. All QAPPs on the UMTRA Project shall fit within the framework of this plan.

  4. The U.S. regulatory framework for long-term management of uranium mill tailings

    SciTech Connect (OSTI)

    Smythe, C.; Bierley, D.; Bradshaw, M.

    1995-03-01

    The US established the regulatory structure for the management, disposal, and long-term care of uranium mill tailings in 1978 with the passage of the Uranium Mill Tailings Radiation Control Act (UMTRCA) (Pub. L. 95-604). This legislation has governed the cleanup and disposal of uranium tailings at both inactive and active sites. The passage of the UMTRCA established a federal regulatory program for the cleanup and disposal of uranium mill tailings in the US. This program involves the DOE, the NRC, the EPA, various states and tribal governments, private licensees, and the general public. The DOE has completed surface remediation at 14 sites, with the remaining sites either under construction or in planning. The DOE`s UMTRA Project has been very successful in dealing with public and agency demands, particularly regarding disposal site selection and transportation issues. The active sites are also being cleaned up, but at a slower pace than the inactive sites, with the first site tentatively scheduled for completion in 1996.

  5. An instability of hyperbolic space under the Yang-Mills flow

    SciTech Connect (OSTI)

    Gegenberg, Jack; Day, Andrew C.; Liu, Haitao; Seahra, Sanjeev S.

    2014-04-15

    We consider the Yang-Mills flow on hyperbolic 3-space. The gauge connection is constructed from the frame-field and (not necessarily compatible) spin connection components. The fixed points of this flow include zero Yang-Mills curvature configurations, for which the spin connection has zero torsion and the associated Riemannian geometry is one of constant curvature. We analytically solve the linearized flow equations for a large class of perturbations to the fixed point corresponding to hyperbolic 3-space. These can be expressed as a linear superposition of distinct modes, some of which are exponentially growing along the flow. The growing modes imply the divergence of the (gauge invariant) perturbative torsion for a wide class of initial data, indicating an instability of the background geometry that we confirm with numeric simulations in the partially compactified case. There are stable modes with zero torsion, but all the unstable modes are torsion-full. This leads us to speculate that the instability is induced by the torsion degrees of freedom present in the Yang-Mills flow.

  6. Environmental factors affecting long-term stabilization of radon suppression covers for uranium mill tailings

    SciTech Connect (OSTI)

    Young, J.K.; Long, L.W.; Reis, J.W.

    1982-04-01

    Pacific Northwest Laboratory is investigating the use of a rock armoring blanket (riprap) to mitigate wind and water erosion of an earthen radon suppression cover applied to uranium mill tailings. To help determine design stresses for the tailings piles, environmental parameters are characterized for the five active uranium-producing regions on a site-specific basis. Only conventional uranium mills that are currently operating or that are scheduled to open in the mid 1980s are considered. Available data indicate that flooding has the most potential for disrupting a tailings pile. The arid regions of the Wyoming Basins and the Colorado Plateau are subject to brief storms of high intensity. The Texas Gulf Coast has the highest potential for extreme precipitation from hurricane-related storms. Wind data indicate average wind speeds from 3 to 6 m/sec for the sites, but extremes of 40 m/sec can be expected. Tornado risks range from low to moderate. The Colorado Plateau has the highest seismic potential, with maximum acceleration caused by earthquakes ranging from 0.2 to 0.4 g. Any direct effect from volcanic eruption is negligible, as all mills are located 90 km or more from an igneous or hydrothermal system.

  7. Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), January 2014 (MECS 2010)

    Energy Savers [EERE]

    3311, 3312), October 2012 (MECS 2006) | Department of Energy - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006) Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006) PDF icon steel_footprint_2012.pdf More Documents & Publications MECS 2006 - Iron and Steel Iron and Steel (2010 MECS) MECS 2006 - Cement

    Iron and Steel (NAICS 3311, 3312) Process Energy Electricity and Steam Generation Losses Process Losses 49

  8. PRELIMINARY SURVEY OF U.S. STEEL CORPORATION--AGRI-CHEMICAL

    Office of Legacy Management (LM)

    PRELIMINARY SURVEY OF U.S. STEEL CORPORATION--AGRI-CHEMICAL (former Armour Fertilizer ... . --.. U.S. STEEL CORPORATION--AGRI-CHEMICAL (former Armour Fertilizer Works) Bartow, ...

  9. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  10. Petrochemical feedstock from basic oxygen steel furnace

    SciTech Connect (OSTI)

    Greenwood, C.W.; Hardwick, W.E.

    1983-10-01

    Iron bath gasification in which coal, lime, steam and oxygen are injected into a bath of molten iron for the production of a medium-Btu gas is described. The process has its origin in basic oxygen steelmaking. It operates at high temperatures and is thus not restrictive on the type of coal used. The ash is retained in the slag. The process is also very efficient. The authors suggest that in the present economic climate in the iron and steel industry, such a plant could be sited where existing coal-handling, oxygen and steelmaking equipment are available.

  11. Automated inspection of hot steel slabs

    DOE Patents [OSTI]

    Martin, Ronald J.

    1985-01-01

    The disclosure relates to a real time digital image enhancement system for performing the image enhancement segmentation processing required for a real time automated system for detecting and classifying surface imperfections in hot steel slabs. The system provides for simultaneous execution of edge detection processing and intensity threshold processing in parallel on the same image data produced by a sensor device such as a scanning camera. The results of each process are utilized to validate the results of the other process and a resulting image is generated that contains only corresponding segmentation that is produced by both processes.

  12. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  13. Automated inspection of hot steel slabs

    DOE Patents [OSTI]

    Martin, R.J.

    1985-12-24

    The disclosure relates to a real time digital image enhancement system for performing the image enhancement segmentation processing required for a real time automated system for detecting and classifying surface imperfections in hot steel slabs. The system provides for simultaneous execution of edge detection processing and intensity threshold processing in parallel on the same image data produced by a sensor device such as a scanning camera. The results of each process are utilized to validate the results of the other process and a resulting image is generated that contains only corresponding segmentation that is produced by both processes. 5 figs.

  14. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect (OSTI)

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  15. Mr. Thomas Mahl Granite City Steel Company

    Office of Legacy Management (LM)

    8&v/ Mr. Thomas Mahl Granite City Steel Company 20th and State Streets Granite City, IL 62040 Dear Mr. Mahl: This is to notify you that the U.S. Department of Energy (DOE) has designated your company's facility for remedial action as a part of the Formerly Utilized Sites Remedial Action Program. Remedial activities are managed by the DOE Oak Ridge Field Office, and Ms. Teresa Perry (615-576-8956) will be the site manager. As a result of the designation decision, Ms. Perry will be the

  16. Scattering Amplitudes, the AdS/CFT Correspondence, Minimal Surfaces, and Integrability

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Alday, Luis F.

    2010-01-01

    We focus on the computation of scattering amplitudes of planar maximally supersymmetric Yang-Mill in four dimensions at strong coupling by means of the AdS/CFT correspondence and explain how the problem boils down to the computation of minimal surfaces in AdS in the first part of this paper. In the second part of this review we explain how integrability allows to give a solution to the problem in terms of a set of integral equations. The intention of the review is to give a pedagogical, rather than very detailed, exposition.

  17. Materials and Process Design for High-Temperature Carburizing: Integrating Processing and Performance

    SciTech Connect (OSTI)

    D. Apelian

    2007-07-23

    The objective of the project is to develop an integrated process for fast, high-temperature carburizing. The new process results in an order of magnitude reduction in cycle time compared to conventional carburizing and represents significant energy savings in addition to a corresponding reduction of scrap associated with distortion free carburizing steels.

  18. Corrosion protection of steel in ammonia/water heat pumps

    DOE Patents [OSTI]

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  19. Theoretical minimum energies to produce steel for selected conditions

    SciTech Connect (OSTI)

    Fruehan, R. J.; Fortini, O.; Paxton, H. W.; Brindle, R.

    2000-03-01

    An ITP study has determined the theoretical minimum energy requirements for producing steel from ore, scrap, and direct reduced iron. Dr. Richard Fruehan's report, Theoretical Minimum Energies to Produce Steel for Selected Conditions, provides insight into the potential energy savings (and associated reductions in carbon dioxide emissions) for ironmaking, steelmaking, and rolling processes (PDF459 KB).

  20. The limit of strength and toughness of steel

    SciTech Connect (OSTI)

    Guo, Zhen

    2001-12-17

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the governing principles of strength and toughness, along with the approaches that can be used to improve these properties and the inherent limits to how strong and tough a steel can be.

  1. Steamside Oxidation Behavior of Experimental 9%Cr Steels

    SciTech Connect (OSTI)

    Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

    2007-10-01

    Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650C for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

  2. Clean Cast Steel Technology - Machinability and Technology Transfer

    SciTech Connect (OSTI)

    C. E. Bates; J. A. Griffin

    2000-05-01

    There were two main tasks in the Clean Cast Steel Technology - Machinability and Technology Transfer Project. These were (1) determine the processing facts that control the machinability of cast steel and (2) determine the ability of ladle stirring to homogenize ladle temperature, reduce the tap and pouring temperatures, and reduce casting scrap.

  3. NREL: Energy Systems Integration Facility - Systems Integration

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Systems Integration Systems integration considers the relationships among electricity, thermal, and fuel systems and data and information networks to ensure optimal interoperability across the energy spectrum. The Energy Systems Integration Facility's suite of systems integration laboratories provides advanced capabilities for research, development, and demonstration of key components of future energy systems. Photo of a man and a power quality meter system in a laboratory. The Energy Systems

  4. Cast alumina forming austenitic stainless steels

    DOE Patents [OSTI]

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  5. Integrated Safety Management Policy

    Broader source: Energy.gov [DOE]

    This Integrated Safety Management (ISM) System Description (ISMSD) defines how the U.S. Department of Energy (DOE) Office of Environmental Management (EM) integrates environment, safety, and health...

  6. Thermal Control & System Integration

    Broader source: Energy.gov [DOE]

    The thermal control and system integration activity focuses on issues such as the integration of motor and power control technologies and the development of advanced thermal control technologies....

  7. Integrating Environmental Stewardship

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    stewardship Many Laboratory functions are integrated with environmental stewardship. This Strategy cannot be effective without systematic integration with other related Laboratory...

  8. Distribution Grid Integration

    Broader source: Energy.gov [DOE]

    The DOE Systems Integration team funds distribution grid integration research and development (R&D) activities to address the technical issues that surround distribution grid planning,...

  9. Residential Buildings Integration (RBI)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    David Lee Program Manager Residential Buildings Integration (RBI) April 22, 2014 Residential Buildings Integration (RBI) MissionVision The Residential Buildings ...

  10. Commercial Buildings Integration Program

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Buildings Integration Program Arah Schuur Program Manager arah.schuur@ee.doe.gov April 2, ... Commercial Buildings Integration Program Mission Accelerate voluntary uptake of ...

  11. Energy Systems Integration

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Systems Integration Ben Kroposki, PhD, PE Director, Energy Systems Integration National Renewable Energy Laboratory 2 Reducing investment risk and optimizing systems in a rapidly ...

  12. Performance Assessment and Recommendations for Rejuvenation of a Permeable Reactive Barrier: Cotter Corporation’s Cañon City, Colorado, Uranium Mill

    Broader source: Energy.gov [DOE]

    Performance Assessment and Recommendations for Rejuvenation of a Permeable Reactive Barrier: Cotter Corporation’s Canon City, Colorado, Uranium Mill (April 2005)

  13. Performance Assessment and Recommendations for Rejuvenation of a Permeable Reactive Barrier: Cotter Corporation’s Cañon City, Colorado, Uranium Mill

    Broader source: Energy.gov [DOE]

    Performance Assessment and Recommendations for Rejuvenation of a Permeable Reactive Barrier: Cotter Corporation’s Cañon City, Colorado, Uranium Mill

  14. Heavy-section steel technology program. Quarterly progress report, October-December 1982. Volume 4. [PWR; BWR

    SciTech Connect (OSTI)

    Whitman, G.D.; Pugh, C.E.; Bryan, R.H.

    1983-05-01

    The investigation focuses on the behavior and structural integrity of steel pressure vessels containing cracklike flaws. Current work is organized into seven tasks: (1) program administration and procurement, (2) fracture-mechanics analyses and investigations, (3) investigations of irradiated materials, (4) thermal-shock investigations, (5) pressure vessel investigations, (6) stainless steel cladding investigations, and (7) environmentally assisted crack growth studies. A superposition solution technique for determining stress-intensity factors for semielliptical surface cracks in cylinders was implemented in pressurized thermal-shock (PTS) analyses. Subcontractors continued studies on crack arrest, cleavage fracture initiation, and cleavage transition. Specimens of the ORNL single-wire cladding were fabricated for irradiation. Pretest analyses were carried out for the upcoming thermal-shock test, TSE-7, and posttest analyses and examinations were under way for intermediate vessel test ITV-8A. Preparations for the first PTS experiment continued with design, procurement, and construction of the test facility, test vessels, and experimental apparatus.

  15. Laboratory evaluation of limestone and lime neutralization of acidic uranium mill tailings solution. Progress report

    SciTech Connect (OSTI)

    Opitz, B.E.; Dodson, M.E.; Serne, R.J.

    1984-02-01

    Experiments were conducted to evaluate a two-step neutralization scheme for treatment of acidic uranium mill tailings solutions. Tailings solutions from the Lucky Mc Mill and Exxon Highland Mill, both in Wyoming, were neutralized with limestone, CaCO/sub 3/, to an intermediate pH of 4.0 or 5.0, followed by lime, Ca(OH)/sub 2/, neutralization to pH 7.3. The combination limestone/lime treatment methods, CaCO/sub 3/ neutralization to pH 4 followed by neutralization with Ca(OH)/sub 2/ to pH 7.3 resulted in the highest quality effluent solution with respect to EPA's water quality guidelines. The combination method is the most cost-effective treatment procedure tested in our studies. Neutralization experiments to evaluate the optimum solution pH for contaminant removal were performed on the same two tailings solutions using only lime Ca(OH)/sub 2/ as the neutralizing agent. The data indicate solution neutralization above pH 7.3 does not significantly increase removal of pH dependent contaminants from solution. Column leaching experiments were performed on the neutralized sludge material (the precipitated solid material which forms as the acidic tailings solutions are neutralized to pH 4 or above). The sludges were contacted with laboratory prepared synthetic ground water until several effluent pore volumes were collected. Effluent solutions were analyzed for macro ions, trace metals and radionuclides in an effort to evaluate the long term effectiveness of attenuating contaminants in sludges formed during solution neutralization. Neutralized sludge leaching experiments indicate that Ca, Na, Mg, Se, Cl, and SO/sub 4/ are the only constituents which show solution concentrations significantly higher than the synthetic ground water in the early pore volumes of long-term leaching studies.

  16. Laboratory measurements of contaminant attenuation of uranium mill tailings leachates by sediments and clay liners

    SciTech Connect (OSTI)

    Serne, R.J.; Peterson, S.R.; Gee, G.W.

    1983-04-01

    We discuss FY82 progress on the development of laboratory tools to aid in the prediction of migration potential of contaminants present in acidic uranium mill tailings leachate. Further, empirical data on trace metal and radionuclide migration through a clay liner are presented. Acidic uranium mill tailings solution from a Wyoming mill was percolated through a composite sediment called Morton Ranch Clay liner. These laboratory columns and subsequent sediment extraction data show: (1) As, Cr, Pb, Ag, Th and V migrate very slowly; (2) U, Cd, Ni, Zn, Fe, Mn and similar transition metals are initially immobilized during acid neutralization but later are remobilized as the tailings solution exhausts the clay liner's acid buffering capacity. Such metals remain immobilized as long as the effluent pH remains above a pH value of 4 to 4.5, but they become mobile once the effluent pH drops below this range; and (3) fractions of the Se and Mo present in the influent tailings solution are very mobile. Possible controlling mechanisms for the pH-dependent immobilization-mobilization of the trace metals are discussed. More study is required to understand the controlling mechanisms for Se and Mo and Ra for which data were not successfully collected. Using several column lengths (from 4.5 to 65 cm) and pore volume residence times (from 0.8 to 40 days) we found no significant differences in contaminant migration rates or types and extent of controlling processes. Thus, we conclude that the laboratory results may be capable of extrapolation to actual disposal site conditions.

  17. Engineering assessment of inactive uranium mill tailings: Mexican Hat Site, Mexican Hat, Utah

    SciTech Connect (OSTI)

    1981-09-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Mexican Hat site in order to revise the March 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Mexican Hat, Utah. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 2.2 million tons of tailings at the Mexican Hat site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors. The four alternative actions presented in this engineering assessment range from millsite decontamination with the addition of 3 m of stabilization cover material to removal of the tailings to remote disposal sites and decontamination of the tailings site. Cost estimates for the four options range from about $15,200,000 for stabilization in place, to about $45,500,000 for disposal at a distance of about 16 mi. Three principal alternatives for the reprocessing of the Mexican Hat tailings were examined: heap leaching; treatment at an existing mill; and reprocessing at a new conventional mill constructed for tailings reprocessing. The cost of the uranium recovered would be about $115/lb of U/sub 3/O/sub 8/ whether by heap leach or conventional plant processes. The spot market price for uranium was $25/lb early in 1981. Reprocessing the Mexican Hat tailings for uranium recovery is not economically attractive under present conditions.

  18. Summary of the engineering assessment of inactive uranium mill tailings, Shiprock Site, Shiprock, New Mexico

    SciTech Connect (OSTI)

    1981-07-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Shiprock site in order to revise the March 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Shiprock, New Mexico. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 1.5 million dry tons of tailings at the Shiprock site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors. The eight alternative actions presented in this engineering assessment range from millsite decontamination with the addition of 3 m of the stabilization cover material (Option I), to removal of the tailings to remote disposal sites and decontamination of the tailings site (Options II through VIII). Cost estimates for the eight options range from about $13,400,000 for stabilization in place to about $37,900,000 for disposal at a distance of about 16 miles. Three principal alternatives for the reprocessing of the Shiprock tailings were examined: (a) heap leaching; (b) treatment at an existing mill; and(c) reprocessing at a new conventional mill constructed for tailings reprocessing. The cost of the uranium recovered would be about $230/lb by heap leach and $250/lb by conventional plant processes. The spot market price for uranium was $25/lb early in 1981. Therefore, reprocessing the tailings for uranium recovery is not economically attractive.

  19. Engineering assessment of inactive uranium mill tailings: Maybell Site, Maybell, Colorado

    SciTech Connect (OSTI)

    1981-09-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Maybell site in order to revise the October 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Maybell, Colorado. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 2.6 million dry tons of tailings at the Maybell site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors. The two alternative actions presented in this engineering assessment range from millsite decontamination with the addition of 3 m of stabilization cover material (Option I), to disposal of the tailings in a nearby open pit mine and decontamination of the tailings site (Option II). Cost estimates for the two options are about $11,700,000 for stabilization in-place and about $22,700,000 for disposal within a distance of 2 mi. Three principal alternatives for the reprocessing of the Maybell tailings were examined: (a) heap leaching; (b) treatment at an existing mill; and (c) reprocessing at a new conventional mill constructed for tailings reprocessing. The cost of the uranium recovered would be about $125 and $165/lb of U/sub 3/O/sub 8/ by heap leach and conventional plant processes, respectively. The spot market price for uranium was $25/lb early in 1981. Therefore, reprocessing the tailings for uranium recovery is not economically attractive at present.

  20. Environmental assessment of remedial action at the slick rock Uranium Mill Tailings sites Slick Rock, Colorado

    SciTech Connect (OSTI)

    Not Available

    1994-09-01

    The Uranium Mill Tailings Radiation Control Act of 1978 (42 USC {section} 7901 et seq.), hereafter referred to as the UMTRCA, authorized the U.S. Department of Energy (DOE) to clean up two uranium mill tailings processing sites near Slick Rock, Colorado, in San Miguel County. The purpose of the cleanup is to reduce the potential health effects associated with the radioactive materials remaining on the sites and on vicinity properties (VPs) associated with the sites. Contaminated materials cover an estimated 55 acres of the Union Carbide (UC) processing site and 12 ac of the North Continent (NC) processing site. The total estimated volume of contaminated materials is approximately 61 8,300 cubic yards. In addition to the contamination in the two processing site areas, four VPs were found to contain contamination. As a result of the tailings being exposed to the environment, contamination associated with the UC and NC sites has leached into shallow ground water. Surface water has not been affected. The closest residence is approximately 0.3 air mi from either site. The proposed action is to remediate the UC and NC sites by removing all contaminated materials within the designated site boundaries or otherwise associated with the sites, and relocating them to, and stabilizing them at, a location approximately 5 road mi (8 km) northeast of the sites on land administered by the Bureau of Land Management (BLM). Remediation would be performed by the DOE`s Uranium Mill Tailings Remedial Action (UMTRA) Project. All solid contaminated materials would be buried under 5 feet (ft) of rock and soil materials. The proposed disposal site area is currently used by ranchers for cattle grazing over a 7-month period. The closest residence to the proposed disposal site is 2 air mi. An estimated 44 ac of land would be permanently transferred from the BLM to the DOE and restricted from future use.

  1. Engineering assessment of inactive uranium mill tailings: Maybell Site, Maybell, Colorado. Summary

    SciTech Connect (OSTI)

    1981-09-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Maybell site in order to revise the October 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Maybell, Colorado. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 2.6 million dry tons of tailings at the Maybell site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors. The two alternative actions presented in this engineering assessment range from millsite decontamination with the addition of 3 m of stabilization cover material (Option I), to disposal of the tailings in a nearby open pit mine and decontamination of the tailings site (Option II). Cost estimates for the two options are about $11,700,000 for stabilization in-place and about $22,700,000 for disposal within a distance of 2 mi. Three principal alternatives for the reprocessing of the Maybell tailings were examined: (a) heap leaching; (b) treatment at an existing mill; and (c) reprocessing at a new conventional mill constructed for tailings reprocessing. The cost of the uranium recovered would be about $125 and $165/lb of U/sub 3/O/sub 8/ by heap leach and conventional plant processes, respectively. The spot market price for uranium was $25/lb early in 1981. Therefore, reprocessing the tailings for uranium recovery is not economically attractive at present.

  2. Engineering assessment of inactive uranium mill tailings, Gunnison Site, Gunnison, Colorado: summary

    SciTech Connect (OSTI)

    none,

    1981-09-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Gunnison site in order to revise the November 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Gunnison, Colorado. This evaluation has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the ivnvestigations of site hydrology and meteorology, and the evaluation and costing of alternative remedial actions. Radon gas released from the combined 540,000 dry tons of tailings and the 435,400 tons of contaminated waste at the Gunnison site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors. The 10 alternative actions presented in this engineering assessment range from stabilization of the site in its present location with the addition of 3 m of stabilization cover material (Option I), to removal of the tailings to disposal sites along with decontamination of the Gunnison site (Options II through X). Cost estimates for the 10 options range from about $8,900,000 for stabilization in-place, to about $14,000,000 for disposal in the North Alkali Creek area at a distance of about 18 mi. Truck haulage would be used to transport the tailings and contaminated materials from the Gunnison site to the selected disposal site. Three principal alternatives for the reprocessing of the Gunnison tailings were examined: heap leaching; treatment at an existing mill; and reprocessing at a new conventional mill constructed for tailings reprocesssing. The cost of the uranium recovered would be about $250 and $230/lb of U/sub 3/O/sub 8/ by heap leach and conventional plant processes, respectively. The spot market price for uranium was $25/lb early in 1981.

  3. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect (OSTI)

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

  4. Hydrostatic Microextrusion of Steel and Copper

    SciTech Connect (OSTI)

    Berti, Guido; Monti, Manuel; D'Angelo, Luciano

    2011-05-04

    The paper presents an experimental investigation based on hydrostatic micro extrusion of billets in low carbon steel and commercially pure copper, and the relevant results. The starting billets have a diameter of 0.3 mm and are 5 mm long; a high pressure generator consisting of a manually operated piston screw pump is used to pressurize the fluid up to 4200 bar, the screw pump is connected through a 3-way distribution block to the extrusion die and to a strain gauge high pressure sensor. The sensor has a full scale of 5000 bar and the extrusion pressure is acquired at a sampling rate of 2 kHz by means of an acquisition program written in the LabVIEW environment. Tests have been conducted at room temperature and a lubricant for wire drawing (Chemetall Gardolube DO 338) acts both as the pressurizing fluid and lubricant too. In addition, billets were graphite coated. Different fluid pressures and process durations have been adopted, resulting in different extrusion lengths. The required extrusion pressure is much higher than in non-micro forming operations (this effect is more evident for steel). On the cross section of the extruded parts, hardness and grain size distribution have been measured, the former through Vickers micro hardness (10 g load) tests. In the case of the extrusion of copper, the material behaves as in microdrawing process. In the case of the extrusion of steel, the hardness increases from the core to the surface as in the drawing process, but with lower values. The analysis evidenced the presence of the external layer, but its thickness is about 1/3 of the external layer in the drawn wire and the grains appear smaller than in the layer of the drawn wire. The extruding force required along the extruding direction is higher (22-24 N) than the drawing force along the same direction (12 N): being the material, the reduction ratio, the die sliding length the same in both cases, the higher extrusion force should be caused by a higher tangential friction force and/or a higher redundant work of deformation and/or a different material behaviour. Which is the real mechanism is not clear at present, but surface layer grains in extrusion are more deformed than in wire drawing. For this reason the deformation inhomogeneity increases in extrusion and the material under the highly deformed surface layer should be subjected to lower strains, strain hardening and finally resulting in lower hardness.

  5. Sandia Energy - Transmission Grid Integration

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transmission Grid Integration Home Stationary Power Energy Conversion Efficiency Solar Energy Photovoltaics Grid Integration Transmission Grid Integration Transmission Grid...

  6. Sandia Energy - Distribution Grid Integration

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Distribution Grid Integration Home Stationary Power Energy Conversion Efficiency Solar Energy Photovoltaics Grid Integration Distribution Grid Integration Distribution Grid...

  7. Pulp and paper mill of the future: A workshop. Final report

    SciTech Connect (OSTI)

    Fleischman, E.; Sobczynski, S.F.

    1993-10-01

    This workshop began with sessions to consider where the industry is likely to be, or ideally where it should be, say, by the year 2020. The next sessions considered the `drivers` that motivate the industry to change. These drivers could be motivations towards the vision developed earlier, or they may be forces that tend to prevent the vision of the future form being realized. The final sessions focused on what techniques are being (or should be) developed in four major process areas of a typical manufacturing plant, consistent with the previously identified vision of a future pulp or paper mill.

  8. From Decay to Complete Breaking: Pulling the Strings in SU(2) Yang-Mills Theory

    SciTech Connect (OSTI)

    Pepe, M.; Wiese, U.-J.

    2009-05-15

    We study (2Q+1) strings connecting two static charges Q in (2+1)D SU(2) Yang-Mills theory. While the fundamental (2) string between two charges Q=(1/2) is unbreakable, the adjoint (3) string connecting two charges Q=1 can break. When a (4) string is stretched beyond a critical length, it decays into a (2) string by gluon pair creation. When a (5) string is stretched, it first decays into a (3) string, which eventually breaks completely. The energy of the screened charges at the ends of a string is well described by a phenomenological constituent gluon model.

  9. Environmental Assessment of Remedial Action at the Riverton Uranium Mill Tailings Site, Riverton, Wyoming

    SciTech Connect (OSTI)

    1987-06-01

    The US Department of Energy (DOE) has prepared an environmental assessment (DOE/EA-0254) on the proposed remedial action at the inactive uranium milling site near Riverton, Wyoming. Based on the analyses in the EA, the DOE has determined that the proposed action does not constitute a major Federal action significantly affecting the quality of the human environment within the meaning of the National Environmental Policy Act (NEPA) of 1969 (42 U.S.C. 4321, et seq.). Therefore, the preparation of an environmental impact statement (EIS) is not required.

  10. Environmental assessment of remedial action at the Maybell uranium mill tailings site near Maybell, Colorado

    SciTech Connect (OSTI)

    Not Available

    1993-09-01

    The purpose of this environmental assessment (EA) is to evaluate the environmental impacts resulting from remedial action at the Maybell uranium mill tailings site near Maybell, Colorado. A biological assessment (Attachment 1) and a floodplain/wetlands assessment (Assessment 2) are included as part of this EA. The following sections and attachments describe the proposed action, affected environment, and environmental impacts associated with the proposed remedial action, including impacts to threatened and endangered species listed or proposed for listing by the US Fish and Wildlife Service.

  11. Uranium Mill Tailings Remedial Action Project Safety Advancement Field Effort (SAFE) Program

    SciTech Connect (OSTI)

    Not Available

    1994-02-01

    In 1992, the Uranium Mill Tailings Remedial Action (UMTRA) Project experienced several health and safety related incidents at active remediation project sites. As a result, the U.S. Department of Energy (DOE) directed the Technical Assistance Contractor (TAC) to establish a program increasing the DOE`s overall presence at operational remediation sites to identify and minimize risks in operations to the fullest extent possible (Attachments A and B). In response, the TAC, in cooperation with the DOE and the Remedial Action Contractor (RAC), developed the Safety Advancement Field Effort (SAFE) Program.

  12. Safeguards on uranium ore concentrate? the impact of modern mining and milling process

    SciTech Connect (OSTI)

    Francis, Stephen

    2013-07-01

    Increased purity in uranium ore concentrate not only raises the question as to whether Safeguards should be applied to the entirety of uranium conversion facilities, but also as to whether some degree of coverage should be moved back to uranium ore concentrate production at uranium mining and milling facilities. This paper looks at uranium ore concentrate production across the globe and explores the extent to which increased purity is evident and the underlying reasons. Potential issues this increase in purity raises for IAEA's strategy on the Starting Point of Safeguards are also discussed.

  13. Industrial cogeneration case study No. 3: Mead Corporation Paper Mill, Kingsport, Tennessee

    SciTech Connect (OSTI)

    Not Available

    1980-04-01

    The design, operation, performance, economics and energy efficiency of the 25,000 kW co-generating power plant at the Mead Co. paper mill in Kingsport, TN are described, and compared with the efficiency of producing only process heat at the plant while importing electric power from a local utility. It was established that on-site co-generation consumed 2/3 of the energy that would have been required for on-site process heat generation plus purchased off-site-generated electric power and that co-generation resulted in more than $2.8 million saved during the period from 1975 through 1978. (LCL)

  14. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  15. Creep resistant high temperature martensitic steel

    DOE Patents [OSTI]

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2015-11-13

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6 carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  16. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  17. Residential Buildings Integration Program

    Broader source: Energy.gov [DOE]

    Residential Buildings Integration Program Presentation for the 2013 Building Technologies Office's Program Peer Review

  18. Procurement Integrity Brochure What is Procurement Integrity?

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Procurement Integrity Brochure What is Procurement Integrity? The Department of Energy, like most federal agencies, purchases many products and services from the private sector. To preserve the integrity of the Federal procurement process and assure fair treatment of bidders, offerors, and contractors, laws govern the procurement process and the manner in which federal and contractor personnel conduct business with each other. One of these statutes is Section 27 of the Office of Federal

  19. Nano-composite stainless steel (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    Patent: Nano-composite stainless steel Citation Details In-Document Search Title: Nano-composite stainless steel A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase. Authors: Dehoff, Ryan R. ; Blue, Craig A. ; Peter, William H. ; Chen, Wei

  20. The future of energy efficiency in the steel industry

    SciTech Connect (OSTI)

    Lakshminarayana, B.

    1997-07-01

    Steel is present in every aspect of life, in all industrial, transportation sectors as well as in households in US. The American steel industry today can be counted among the most productive, efficient and technologically advanced in the world. Steel combines low cost with attractive engineering properties and is the most recycled of all materials. Despite these appealing characteristics of steel, the steel industry has confronted significant challenges from other competitive materials. To keep abreast with the competition it faces, pursuit of research and development activities is an absolute necessity. This competition has forced the steel industry to address many issues that here to fore were deemed unimportant. One of these areas is energy efficiency. Steelmaking energy costs comprise over 15 percent of the manufacturing cost of steel. This compares to less than five percent for most other manufacturing industries. The US steel industry, which accounts for about nine percent (1.8 quads/year) of the US industrial energy use, has made considerable progress in the area of energy efficiency. Over the past 20 years, the US steel industry has reduced its energy intensity by 43 percent. The impact of energy usage on environmental and the results of government regulations have made the industry concentrate more and more on the issues of energy efficiency. In addition, a possible energy shortage could become a global phenomenon in the 21st century if steps to conserve energy are not taken. The risk in researching and adapting new technologies is greater in the steel industry than in many other manufacturing industries. Steelmaking is capital intensive in both equipment and processes. Government/industry partnerships can help reduce such risks. The Department of Energy's Office of Industrial Technologies (DOE/OIT) has been supporting energy efficient research relevant to the steel industry. Salient features of some of the projects will be explored in this paper. These endeavors bring together the collective resources not only of the government and the industry, but also of national laboratories, universities and advanced technology companies. Such efforts continued into 21st century will make the US steel industry more environmentally friendly, energy efficient and globally competitive.

  1. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  2. Role of intensive milling in the processing of barium ferrite/magnetite/iron hybrid magnetic nano-composites via partial reduction of barium ferrite

    SciTech Connect (OSTI)

    Molaei, M.J.; Ataie, A.; Raygan, S.; Picken, S.J.

    2015-03-15

    In this research a mixture of barium ferrite and graphite was milled for different periods of time and then heat treated at different temperatures. The effects of milling time and heat treatment temperature on the phase composition, thermal behavior, morphology and magnetic properties of the samples have been investigated using X-ray diffraction, differential thermal analysis, high resolution transmission electron microscopy and vibrating sample magnetometer techniques, respectively. X-ray diffraction results revealed that BaFe{sub 12}O{sub 19}/Fe{sub 3}O{sub 4} nanocomposites form after a 20 h milling due to the partial reduction of BaFe{sub 12}O{sub 19}. High resolution transmission electron microscope images of a 40 h milled sample showed agglomerated structure consisting of nanoparticles with a mean particle size of 30 nm. Thermal analysis of the samples via differential thermal analysis indicated that for un-milled samples, heat treatment up to 900 °C did not result in α-Fe formation, while for a 20 h milled sample heat treatment at 700 °C resulted in reduction process progress to the formation of α-Fe. Wustite was disappeared in an X-ray diffraction pattern of a heat treated sample at 850 °C, by increasing the milling time from 20 to 40 h. By increasing the milling time, the structure of heat treated samples becomes magnetically softer due to an increase in saturation magnetization and a decrease in coercivity. Saturation magnetization and coercivity of a sample milled for 20 h and heat treated at 850 °C were 126.3 emu/g and 149.5 Oe which by increasing the milling time to 40 h, alter to 169.1 emu/g and 24.3 Oe, respectively. High coercivity values of milled and heat treated samples were attributed to the nano-scale formed iron particles. - Graphical abstract: Display Omitted - Highlights: • Barium ferrite and graphite were treated mechano-thermally. • Increasing milling time increases reduction progress after heat treatment. • Composites including iron nano-crystals forms by milling and heat treatment. • Shorter milling time results in higher H{sub C} of the milled and heat treated samples.

  3. Ionfab Mill

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    (Journal Article) | DOE PAGES Ion source development for ultratrace detection of uranium and thorium This content will become publicly available on October 5, 2017 Title: Ion source development for ultratrace detection of uranium and thorium Authors: Liu, Y. ; Batchelder, J. C. ; Galindo-Uribarri, A. ; Chu, R. ; Fan, S. ; Romero-Romero, E. ; Stracener, D. W. Publication Date: 2015-10-01 OSTI Identifier: 1246216 Type: Publisher's Accepted Manuscript Journal Name: Nuclear Instruments and

  4. Geoffrey Mills

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    SNAC September 26, 2011 Virginia Tech MiniBooNE 1. Anomalies in Oscillation experiments 2. Updated MiniBooNE results 3. Resolution: The BooNE Proposal Synopsis: " A number of anomalies have appeared in neutrino data in E and L regions corresponding to a m 2 ~ 1 eV 2 " Predominantly from single detector experiments... " There is a possibility that the some of the effects are due to oscillations between sterile neutrinos and active neutrinos " A definitive two-detector

  5. Control of the Accumulation of Non-Process Elements in Pulp Mills with Bleach Filtrate Reuse: A Chemical Equilibrium Approach to Predicting the Partitioning of Metals in Pulp Mill and Bleach Plant Streams

    SciTech Connect (OSTI)

    Frederick, W.J. Jr.; Rudie, A.W.; Schmidl, G.W.; Sinquefield, S.A.; Rorrer, G.L.; Laver, M.L.; Yantasee, W.; Ming, D.

    2000-08-01

    The overall goal of this project was to develop fundamental, experimentally based methods for predicting the solubility or organic and inorganic matter and their interactions in recycled effluent from kraft pulp mills and bleach plants. This included: characterizing the capacity of wood pulp and dissolved organic matter to bind metal ions, developing a thermodynamic database of properties needed to describe the solubility of inorganic matter in pulp mill streams, incorporation of the database into equilibrium calculation software for predicting the solubility of the metals of interest, and evaluating its capability to predict the distribution of the metals between pulp fibers, inorganic precipitates, and solution.

  6. Development and pilot testing of modular dynamic thermomechanical pulp mill model to develop energy reduction strategies. Final report

    SciTech Connect (OSTI)

    Coffin, D.W.

    1996-10-01

    With the development of on-line and real-time process simulations, one obtains the ability to predict and control the process; thus, the opportunity exists to improve energy efficiency, decrease materials wastes, and maintain product quality. Developing this capability was the objective of the this research program. A thermomechanical pulp mill was simulated using both a first principles model and a neural network. The models made use of actual process data and a model that calculated the mass and energy balance of the mill was successfully implemented and run at the mill on an hourly basis. The attempt to develop a model that accurately predicted the quality of the pulp was not successful. It was concluded that the key fro a successful implementation of a real-time control model, such as a neural net model, is availability of on-line sensors that sufficiently characterize the pulp.

  7. Stainless steel anodes for alkaline water electrolysis and methods of making

    DOE Patents [OSTI]

    Soloveichik, Grigorii Lev

    2014-01-21

    The corrosion resistance of stainless steel anodes for use in alkaline water electrolysis was increased by immersion of the stainless steel anode into a caustic solution prior to electrolysis. Also disclosed herein are electrolyzers employing the so-treated stainless steel anodes. The pre-treatment process provides a stainless steel anode that has a higher corrosion resistance than an untreated stainless steel anode of the same composition.

  8. On the amorphization behavior and hydrogenation performance of high-energy ball-milled Mg{sub 2}Ni alloys

    SciTech Connect (OSTI)

    Kou, Hongchao; Hou, Xiaojiang; Zhang, Tiebang, E-mail: tiebangzhang@nwpu.edu.cn; Hu, Rui; Li, Jinshan; Xue, Xiangyi

    2013-06-15

    Amorphous Mg{sub 2}Ni alloy was prepared by high energy ball-milling starting with polycrystalline Mg{sub 2}Ni which was prepared with the help of a metallurgy method by using a SPEX 8000D mill. The microstructural and phase structure characterization of the prepared materials was performed via scanning electron microscopy, transition electron microscope and X-ray diffraction. The thermal stabilities were investigated by differential scanning calorimetry. The apparent activation energies were determined by means of the Kissinger method. The first and second crystallization reactions take place at ? 255 C and ? 410 C, and the corresponding activation energy of crystallization is E{sub a1} = 276.9 and E{sub a2} = 382.4 kJ/mol, respectively. At 3 MPa hydrogen pressure and 250 C, the hydrogen absorption capacities of crystalline, partially and fully amorphous Mg{sub 2}Ni alloy are 2.0 wt.%, 3.2 wt.% and 3.5 wt.% within 30 min, respectively. - Graphical Abstract: We mainly focus on the amorphization behavior of crystalline Mg{sub 2}Ni alloy in the high energy ball-milling process and the crystallization behavior of the amorphous Mg{sub 2}Ni alloy in a follow-up heating process. The relationship of milling, microstructure and hydrogenation properties is established and explained by models. - Highlights: Amorphous Mg{sub 2}Ni has been obtained by high energy ball milling the as-cast alloy. The amorphization behavior of polycrystalline Mg{sub 2}Ni is presented. The crystallization behavior of the amorphous Mg{sub 2}Ni alloy is illustrated. Establish the relationship of milling, microstructure and hydrogenation properties.

  9. Sulfur dioxide and nitrogen oxides emissions from U.S. pulp and paper mills, 1980-2005

    SciTech Connect (OSTI)

    John E. Pinkerton

    2007-08-15

    Estimates of total SO{sub 2} and NOx emissions from U.S. pulp and paper mills were developed from industry-wide surveys conducted at 5-yr intervals from 1980 to 2005. The following conclusions were drawn from these estimates: (1) Total SO{sub 2} emissions from pulp and paper mills were 340,000 t in 2005. Since 1980, SO{sub 2} emissions have decreased steadily. The decline over the 25-yr period was over 60%. Paper production increased by 50% over the same period. (2) Boilers burning coal and oil are the primary source of SO{sub 2} emissions, with minor contributions from black liquor combustion in kraft recovery furnaces and the burning of noncondensable gases in boilers at kraft pulp mills. Factors contributing to the decline in boiler SO{sub 2} emissions include large reductions in residual oil use, recent decreases in coal use, declines in the average sulfur content of residual oil and coal being burned, and increasing use of flue gas desulfurization systems.(3) NOx emissions from pulp and paper mills were 230,000 t in 2005. NOx emissions were fairly constant through 1995, but then declined by 12% in 2000 and an additional 17% between 2000 and 2005. (4) In 2005, boilers accounted for two-thirds of the NOx emissions, and kraft mill sources approximately 30%. Boiler NOx emissions exhibited very little change through 1995, but decreased by one third in the next 10 yr. The lower emissions resulted from declines in fossil fuel use, a reduction in the EPA emission factors for natural gas combustion in boilers without NOx controls, and more widespread use of combustion modifications and add-on NOx control technologies, particularly on coal-fired boilers subject to EPA's NOx SIP call. Total NOx emissions from kraft mill sources changed little over the 25-yr period. 7 refs., 4 figs., 3 tabs.

  10. Summary report on reprocessing evaluation of selected inactive uranium mill tailings sites

    SciTech Connect (OSTI)

    Not Available

    1983-09-01

    Sandia National Laboratories has been assisting the Department of Energy in the Uranium Mill Tailings Remedial Actions Program (UMTRAP) the purpose of which is to implement the provisions of Title I of Public Law 95-604, Uranium Mill Tailings Radiation Control Act of 1978.'' As part of this program, there was a need to evaluate the mineral concentration of the residual radioactive materials at some of the designated processing sites to determine whether mineral recovery would be practicable. Accordingly, Sandia contracted Mountain States Research and Development (MSRD), a division of Mountain States Mineral Enterprises, to drill, sample, and test tailings at 12 sites to evaluate the cost of and the revenue that could be derived from mineral recovery. UMTRAP related environmental and engineering sampling and support activities were performed in conjunction with the MSRD operations. This summary report presents a brief description of the various activities in the program and of the data and information obtained and summarizes the results. 8 refs., 9 tabs.

  11. Supplemental Modeling and Analysis Report, Atlas Corporation Moab Mill, Moab, Utah

    SciTech Connect (OSTI)

    Easterly, CE

    2001-11-05

    The purpose of this report is to provide additional numerical modeling and data evaluation for the Atlas tailings pile near Moab, Utah. A previous report (Tailings Pile Seepage Model: The Atlas Corporation Moab Mill, Moab, Utah, January 9, 1998) prepared for the Nuclear Regulatory Commission (NRC) by Oak Ridge National Laboratory/Grand Junction (ORNL/GJ) presented the results of steady-state modeling of water flow and subsequent discharge to the underlying groundwater system. At the request of the Fish and Wildlife Service (FWS), this model was expanded to evaluate the impact of drainage from the tailings pile in addition to recharge from precipitation in a transient mode simulation. In addition, the FWS requested transient simulations of contaminant transport in the alluvial aquifer. Subsequently, NRC requested an evaluation of additional hydrologic issues related to the results presented in the Tailings Pile Seepage Model (ORNL/GJ 1998a) and the Limited Groundwater Investigation (ORNL/GJ 1998b). Funding for the report was provided by the U.S. Department of Energy. The following section lists the individual tasks with subsequent sections providing the results. A map for the Atlas Moab Mill site is presented in Fig. 1.1.

  12. MIL-L-87177 Lubricant Bulletproofs Connectors Against Chemical and Fretting Corrosion

    SciTech Connect (OSTI)

    HANLON, JAMES T.; DE MARQUIS, VIRGINIA K.; TAYLOR, RONALD DEAN

    2002-05-01

    Electrical connectors corrode. Even our best SA and MC connectors finished with 50 to 100 microinches of gold over 50 to 100 microinches of nickel corrode. This work started because some, but not all, lots of connectors held in KC stores for a decade had been destroyed by pore corrosion (chemical corrosion). We have identified a MIL-L-87177 lubricant that absolutely stops chemical corrosion on SA connectors, even in the most severe environments. For commercial connectors which typically have thinner plating thicknesses, not only does the lubricant significantly retard effects of chemical corrosion, but also it greatly prolongs the fretting life. This report highlights the initial development history and use of the lubricant at Bell Labs and AT&T, and the Battelle studies and the USAF experience that lead to its deployment to stop dangerous connector corrosion on the F-16. We report the Sandia, HFM&T and Battelle development work, connector qualification, and material compatibility studies that demonstrate its usefulness and safety on JTA and WR systems. We will be applying MIL-L-87177 Connector Lubricant to all new connectors that go into KC stores. We recommend that it be applied to connectors on newly built cables and equipment as well as material that recycles through manufacturing locations from the field.

  13. Use of Residual Solids from Pulp and Paper Mills for Enhancing Strength and Durability of Ready-Mixed Concrete

    SciTech Connect (OSTI)

    Tarun R. Naik; Yoon-moon Chun; Rudolph N. Kraus

    2003-09-18

    This research was conducted to establish mixture proportioning and production technologies for ready-mixed concrete containing pulp and paper mill residual solids and to study technical, economical, and performance benefits of using the residual solids in the concrete. Fibrous residuals generated from pulp and paper mills were used, and concrete mixture proportions and productions technologies were first optimized under controlled laboratory conditions. Based on the mixture proportions established in the laboratory, prototype field concrete mixtures were manufactured at a ready-mixed concrete plant. Afterward, a field construction demonstration was held to demonstrate the production and placement of structural-grade cold-weather-resistant concrete containing residual solids.

  14. INTEGRATED ENERGY EFFICIENT WINDOW-WALL SYSTEMS

    SciTech Connect (OSTI)

    Michael Arney, Ph.D.

    2002-12-31

    The building industry faces the challenge of reducing energy use while simultaneously improving construction methods and marketability. This paper describes the first phase of a project to address these concerns by designing an Integrated Window Wall System (IWWS) that can be commercialized. This work builds on previous research conducted during the 1990's by Lawrence Berkeley national Laboratories (LBNL). During this phase, the objective was to identify appropriate technologies, problems and issues and develop a number of design concepts. Four design concepts were developed into prototypes and preliminary energy analyses were conducted Three of these concepts (the foam wall, steel wall, and stiffened plate designs) showed particular potential for meeting the project objectives and will be continued into a second phase where one or two of the systems will be brought closer to commercialization.

  15. Eddy sensors for small diameter stainless steel tubes.

    SciTech Connect (OSTI)

    Skinner, Jack L.; Morales, Alfredo Martin; Grant, J. Brian; Korellis, Henry James; LaFord, Marianne Elizabeth; Van Blarigan, Benjamin; Andersen, Lisa E.

    2011-08-01

    The goal of this project was to develop non-destructive, minimally disruptive eddy sensors to inspect small diameter stainless steel metal tubes. Modifications to Sandia's Emphasis/EIGER code allowed for the modeling of eddy current bobbin sensors near or around 1/8-inch outer diameter stainless steel tubing. Modeling results indicated that an eddy sensor based on a single axial coil could effectively detect changes in the inner diameter of a stainless steel tubing. Based on the modeling results, sensor coils capable of detecting small changes in the inner diameter of a stainless steel tube were designed, built and tested. The observed sensor response agreed with the results of the modeling and with eddy sensor theory. A separate limited distribution SAND report is being issued demonstrating the application of this sensor.

  16. DOE - Office of Legacy Management -- Wyckoff Steel Co - NJ 20

    Office of Legacy Management (LM)

    Subject: Elimination of Wyckoff Steel Co.; November 3, 1987 NJ.20-4 - AEC Memorandum; Reicaard to Files; Swaging Test of DuPont Size Bars at the Torrington Company; March 2, 1951

  17. 9 Cr-- 1 Mo steel material for high temperature application

    DOE Patents [OSTI]

    Jablonski, Paul D; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-11-27

    One or more embodiments relates to a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The 9 Cr-1 Mo steel has a tempered martensite microstructure and is comprised of both large (0.5-3 .mu.m) primary titanium carbides and small (5-50 nm) secondary titanium carbides in a ratio of. from about 1:1.5 to about 1.5:1. The 9 Cr-1 Mo steel may be fabricated using exemplary austenizing, rapid cooling, and tempering steps without subsequent hot working requirements. The 9 Cr-1 Mo steel exhibits improvements in total mass gain, yield strength, and time-to-rupture over ASTM P91 and ASTM P92 at the temperature and time conditions examined.

  18. Process to Continuously Melt, Refine, and Cast High Quality Steel

    Broader source: Energy.gov [DOE]

    This factsheet describes a project to conduct research and development targeted at designing an innovative steelmaking process to produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  19. DOE - Office of Legacy Management -- Copperweld Steel Co - OH...

    Office of Legacy Management (LM)

    FUSRAP Also see Documents Related to COPPERWELD STEEL CO. OH.33-1 - DOE Letter; A.Williams to F.Iannizzara; Subject: Summary of Radiological Survey Results and Site Elimination...

  20. Method of making high strength, tough alloy steel

    DOE Patents [OSTI]

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  1. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOE Patents [OSTI]

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  2. Technology Roadmap Research Program for the Steel Industry

    SciTech Connect (OSTI)

    Joseph R. Vehec

    2010-12-30

    The steel industry's Technology Roadmap Program (TRP) is a collaborative R&D effort jointly sponsored by the steel industry and the United States Department of Energy. The TRP program was designed to develop new technologies to save energy , increase competitiveness, and improve the environment. TRP ran from July, 1997 to December, 2008, with a total program budget of $38 million dollars. During that period 47 R&D projects were performed by 28 unique research organizations; co-funding was provided by DOE and 60 industry partners. The projects benefited all areas of steelmaking and much know-how was developed and transferred to industry. The American Iron and Steel Institute is the owner of all intellectual property developed under TRP and licenses it at commercial rates to all steelmakers. TRP technologies are in widespread use in the steel industry as participants received royalty-free use of intellectual property in return for taking the risk of funding this research.

  3. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement Webinar

    Broader source: Energy.gov [DOE]

    Access the recording and download the presentation slides from the Fuel Cell Technologies Office webinar "Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement" held on January 12, 2016.

  4. Optimization of Composition and Heat Treating of Die Steels for...

    Office of Scientific and Technical Information (OSTI)

    Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime Citation ... A die used in making die cast aluminum engine blocks can cost well over one million ...

  5. Optimization of Composition and Heat Treating of Die Steels for...

    Office of Scientific and Technical Information (OSTI)

    and Heat Treating of Die Steels for Extended Lifetime An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can ...

  6. Low temperature type new TMCP steel plate for LPG carriers

    SciTech Connect (OSTI)

    Suzuki, Shuichi; Bessyo, Kiyoshi; Arimochi, Kazushige; Yajima, Hiroshi; Tada, Masuo; Sakai, Daisuke

    1994-12-31

    New Thermo-Mechanical Control Process (TMCP) steel plate for LPG carriers of completely liquefied type was developed with non-nickel chemistry. The new steel plate has a capability to arrest a long running brittle crack at {minus}46 C (which is the design temperature of the liquefied LPG tanks). A high heat-input one-pass welding can be applied to this steel despite its nickel-less chemistry. These capabilities were enabled by microalloying technology with low aluminum-medium nitrogen-boron, as well as by the advanced Thermo-Mechanical Control Process. This paper describes the new concept of utilizing the trace elements and the evaluation test results as the steel plate for the LPG tank and hull, especially from the standpoints of the fracture safe reliability at high heat input welding and from that of the shop workability.

  7. Low Temperature Irradiation Embrittlement of Reactor Pressure Vessel Steels

    SciTech Connect (OSTI)

    Wang, Jy-An John

    2015-08-01

    The embrittlement trend curve development project for HFIR reactor pressure vessel (RPV) steels was carried out with three major tasks. Which are (1) data collection to match that used in HFIR steel embrittlement trend published in 1994 Journal Nuclear Material by Remec et. al, (2) new embrittlement data of A212B steel that are not included in earlier HFIR RPV trend curve, and (3) the adjustment of nil-ductility-transition temperature (NDTT) shift data with the consideration of the irradiation temperature effect. An updated HFIR RPV steel embrittlement trend curve was developed, as described below. NDTT( C) = 23.85 log(x) + 203.3 log (x) + 434.7, with 2- uncertainty of 34.6 C, where parameter x is referred to total dpa. The developed update HFIR RPV embrittlement trend curve has higher embrittlement rate compared to that of the trend curve developed in 1994.

  8. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    SciTech Connect (OSTI)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide (visible as a black corrosion product) forms during anodic dissolution. The sulfide is electronically conductive, and gives an increase of several orders of magnitude in the electrode capacitance; the sulfide also causes anodic activation to persist after the pure metals and steels were removed from the thiocyanate-containing electrolyte and transferred to a thiocyanate-free electrolyte. The main practical implications of this work are that low concentrations of reduced sulfur compounds strongly affect anodic dissolution of stainless steels, and that selecting steels with elevated concentrations of chromium, nickel or molybdenum would serve to limit the anodic dissolution rate in the presence of reduced sulfur compounds.

  9. FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS

    Office of Scientific and Technical Information (OSTI)

    (Technical Report) | SciTech Connect Technical Report: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS Citation Details In-Document Search Title: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS Authors: Farmer, J C ; Kramer, K J ; Williams, D J Publication Date: 2012-04-29 OSTI Identifier: 1082417 Report Number(s): LLNL-TR-554731 DOE Contract Number: W-7405-ENG-48 Resource Type: Technical Report Research Org: Lawrence Livermore National Laboratory

  10. High Temperature Dynamics Strain Hardening Behavior in Stainless Steels and

    Office of Scientific and Technical Information (OSTI)

    Nickel Alloys (Conference) | SciTech Connect High Temperature Dynamics Strain Hardening Behavior in Stainless Steels and Nickel Alloys Citation Details In-Document Search Title: High Temperature Dynamics Strain Hardening Behavior in Stainless Steels and Nickel Alloys Authors: Yu, Xinghua [1] ; Qiao, Dongxiao [1] ; Feng, Zhili [1] ; Crooker, Paul [2] ; Wang, Yanli [1] + Show Author Affiliations ORNL Electric Power Research Institute (EPRI) Publication Date: 2014-01-01 OSTI Identifier: 1159430

  11. High Strength Nano-Structured Steel - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Materials Advanced Materials Return to Search High Strength Nano-Structured Steel Idaho National Laboratory Success Story Details Partner Location Agreement Type Publication Date Nanosteel, Inc. Providence, Rhode Island License Work for Others (WFO) June 4, 2013 Video Bulk Materials Nanotechnology Summary The NanoSteel Company Complex modern challenges are driving new industrial market demands for metal alloys with properties and performance capabilities outside the known boundaries of

  12. Stainless steel 304 cladding mechanical properties and limitations during

    Office of Scientific and Technical Information (OSTI)

    steady state operation of U-ZrH TRIGA type fuel. (Conference) | SciTech Connect Stainless steel 304 cladding mechanical properties and limitations during steady state operation of U-ZrH TRIGA type fuel. Citation Details In-Document Search Title: Stainless steel 304 cladding mechanical properties and limitations during steady state operation of U-ZrH TRIGA type fuel. No abstract prepared. Authors: Coats, Richard Lee ; Dohner, Jeffrey Lynn ; Dahl, James J. ; Walker, Sharon Ann ; Greutman,

  13. Process to Continuously Melt, Refine and Cast High Quality Steel

    SciTech Connect (OSTI)

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  14. Procedure for flaw detection in cast stainless steel

    DOE Patents [OSTI]

    Kupperman, David S.

    1988-01-01

    A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

  15. Measurement of intergranular attack in stainless steel using ultrasonic energy

    DOE Patents [OSTI]

    Mott, Gerry; Attaar, Mustan; Rishel, Rick D.

    1989-08-08

    Ultrasonic test methods are used to measure the depth of intergranular attack (IGA) in a stainless steel specimen. The ultrasonic test methods include a pitch-catch surface wave technique and a through-wall pulse-echo technique. When used in combination, these techniques can establish the extent of IGA on both the front and back surfaces of a stainless steel specimen from measurements made on only one surface.

  16. Used Fuel Disposition Stainless Steel Canister Challenges Steve Marschman

    Energy Savers [EERE]

    Stainless Steel Canister Challenges Steve Marschman Field Demonstration Lead Idaho National Laboratory NEET ASI Review Meeting September 17, 2014 Used Fuel Disposition Date 2 Overview n Chloride-Induced Stress Corrosion Cracking (CISCC) has been identified by the NRC as a potential degradation mechanism for welded, stainless steel used fuel canisters (not bare fuel storage casks). n Systems are difficult to inspect and monitor n Three in-service inspections have been performed - Results

  17. Steel-SiC Metal Matrix Composite Development

    SciTech Connect (OSTI)

    Smith, Don D.

    2005-07-17

    The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

  18. COLLOQUIUM: How Trenton Iron and Steel Innovations Reshaped America |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Princeton Plasma Physics Lab April 9, 2014, 4:00pm to 5:30pm Colloquia MBG Auditorium COLLOQUIUM: How Trenton Iron and Steel Innovations Reshaped America Mr. Clifford Zink Independent Historian Iron and steel innovations in Trenton helped transform modern life with new methods of transportation, construction, and communications. Peter Cooper established his Trenton Iron Company on the Delaware River in 1847, and rolled America's first I-beams in the early 1850s. Cooper then established the

  19. Safety Analysis Report for packaging (onsite) steel waste package

    SciTech Connect (OSTI)

    BOEHNKE, W.M.

    2000-07-13

    The steel waste package is used primarily for the shipment of remote-handled radioactive waste from the 324 Building to the 200 Area for interim storage. The steel waste package is authorized for shipment of transuranic isotopes. The maximum allowable radioactive material that is authorized is 500,000 Ci. This exceeds the highway route controlled quantity (3,000 A{sub 2}s) and is a type B packaging.

  20. Successful development and application of high performance plate steels

    SciTech Connect (OSTI)

    Wilson, A.D.

    1995-12-31

    New high performance plate steels (HPPS) are developed in reaction to customer requirements and the availability of essential steelmaking facilities. In this decade significant improvements to steelmaking equipment has made possible the development and production of a variety of new HPPS. Four case studies are presented reviewing the key metallurgical needs and the innovative steel processing that was required. These applications include: (1) Hydrogen Induced Cracking Resistant A516 C-Mn pressure vessel steel with ultra low sulfur and controlled carbon equivalent levels, (2) Temper Embrittlement Resistant A387 Cr-Mo alloy steels for high temperature pressure vessels with low phosphorus, J Factor and sulfur levels with high toughness, (3) formable, weldable, 400HB abrasion resistant alloy steels, which are produced with extra low sulfur levels, reduced carbon and carbon equivalent levels and rigorous heat treatment controls, and (4) weldable, high strength structural steels with low carbon levels, based on Cu-Ni precipitation hardening and A710. Future opportunities for HPPS will result with the installation of additional new steelmaking facilities.

  1. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect (OSTI)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the distance of a non-pressurized riser, and can increase casting yield by decreasing the required number of risers. All case studies for this projects were completed and compiled into an SFSA Technical Report that is submitted part of this Final Report

  2. Heavy-section steel technology program. Semiannual progress report, October 1994--March 1995

    SciTech Connect (OSTI)

    Pennell, W.E.

    1996-07-01

    The Heavy-Section Steel Technology (HSST) Program is conducted for the Nuclear Regulatory Commission (NRC) by Oak Ridge National Laboratory (ORNL). The program focus is on the development and validation of technology for the assessment of fracture-prevention margins in commercial nuclear reactor pressure vessels. The HSST Program is organized in seven tasks: (1) program management (2) constraint effects analytical development and validation, (3) evaluation of cladding effects, (4) ductile-to-cleavage fracture-mode conversion, (5) fracture analysis methods development and applications, (6) material property data and test methods, and (7) integration of results. The program tasks have been structured to place emphasis on the resolution of fracture issues with near-term licensing significance. Resources to execute the research tasks are drawn from ORNL with subcontract support from universities and other research laboratories. Close contact is maintained with the sister Heavy-Section Steel Irradiation Program at ORNL and with related research programs both in the United States and abroad. This report provides an overview of principal developments in each of the seven program tasks from October 1994-March 1995.

  3. Corrosion experiments on stainless steels used in dry storage canisters of spent nuclear fuel

    SciTech Connect (OSTI)

    Ryskamp, J.M.; Adams, J.P.; Faw, E.M.; Anderson, P.A.

    1996-09-01

    Nonradioactive (cold) experiments have been set up in the Idaho Chemical Processing Plant (ICPP)-1634, and radioactive (hot) experiments have been set up in the Irradiated Fuel Storage Facility (IFSF) at ICPP. The objective of these experiments is to provide information on the interactions (corrosion) between the spent nuclear fuel currently stored at the ICPP and the dry storage canisters and containment materials in which this spent fuel will be stored for the next several decades. This information will be used to help select canister materials that will retain structural integrity over this period within economic, criticality, and other constraints. The two purposes for Dual Purpose Canisters (DPCs) are for interim storage of spent nuclear fuel and for shipment to a final geological repository. Information on how corrosion products, sediments, and degraded spent nuclear fuel may corrode DPCs will be required before the DPCs will be allowed to be shipped out of the State of Idaho. The information will also be required by the Nuclear Regulatory Commission (NRC) to support the licensing of DPCs. Stainless steels 304L and 316L are the most likely materials for dry interim storage canisters. Welded stainless steel coupons are used to represent the canisters in both hot and cold experiments.

  4. High-Alloy Ferritic Steels: Semi-Austenitic Stainless Steels (code 1700)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Semi-Austenitic Stainless Steels (code 1700) Prepared by: C. San Marchi, Sandia National Laboratories, Livermore CA Editors C. San Marchi B.P. Somerday Sandia National Laboratories This report may be updated and revised periodically in response to the needs of the technical community; up-to-date versions can be requested from the editors at the address given below or downloaded at http://www.ca.sandia.gov/matlsTechRef/. The content of this report will also be incorporated into a Sandia National

  5. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect (OSTI)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  6. THE SENSITIVITY OF CARBON STEELS' SUSCEPTIBILITY TO LOCALIZED CORROSION TO THE PH OF NITRATE BASED NUCLEAR WASTES

    SciTech Connect (OSTI)

    BOOMER KD

    2010-01-14

    The Hanford tank reservation contains approximately 50 million gallons of liquid legacy radioactive waste from cold war weapons production, which is stored in 177 underground storage tanks. The tanks will be in use until waste processing operations are completed. The wastes tend to be high pH (over 10) and nitrate based. Under these alkaline conditions carbon steels tend to be passive and undergo relatively slow uniform corrosion. However, the presence of nitrate and other aggressive species, can lead to pitting and stress corrosion cracking. This work is a continuation of previous work that investigated the propensity of steels to suffer pitting and stress corrosion cracking in various waste simulants. The focus of this work is an investigation of the sensitivity of the steels' pitting and stress corrosion cracking susceptibility tosimulant pH. Previous work demonstrated that wastes that are high in aggressive nitrate and low in inhibitory nitrite are susceptible to localized corrosion. However, the previous work involved wastes with pH 12 or higher. The current work involves wastes with lower pH of 10 or 11. It is expected that at these lower pHs that a higher nitrite-to-nitrate ratio will be necessary to ensure tank integrity. This experimental work involved both electrochemical testing, and slow strain rate testing at either the free corrosion potential or under anodic polarization. The results of the current work will be discussed, and compared to work previously presented.

  7. HYDROGEN EFFECTS ON FRACTURE TOUGHNESS OF TYPE 316L STAINLESS STEEL FROM 175 K TO 425 K

    SciTech Connect (OSTI)

    Morgan, M; Glenn Chapman, G

    2009-05-04

    The effects of hydrogen on the fracture-toughness properties of Type 316L stainless steel from 175 K to 425 K were measured. Fracture-toughness samples were fabricated from Type 316L stainless steel forgings and hydrogen-charged with hydrogen at 34 MPa and 623 K for two weeks prior to testing. The effect of hydrogen on the J-Integral vs. crack extension behavior was measured at various temperatures by fracturing non-charged and hydrogen-charged samples in an environmental chamber. Hydrogen-charged steels had lower toughness values than non-charged ones, but still retained good toughness properties. The fracture-toughness values of hydrogen-charged samples tested near ambient temperature were about 70% of non-charged values. For hydrogen-charged samples tested at 225 K and 425 K, the fracture-toughness values were 50% of the non-charged values. In all cases, fracture occurred by microvoid nucleation and coalescence, although the hydrogen-charged samples had smaller and more closely spaced microvoids. The results suggest that hydrogen effects on toughness are greater at 225 K than they are at ambient temperature because of strain-induced martensite formation. At 425 K, the hydrogen effects on toughness are greater than they are at ambient temperature because of the higher mobility of hydrogen.

  8. PERFORMANCE OF RC AND FRC WALL PANELS REINFORCED WITH MILD STEEL AND GFRP COMPOSITES IN BLAST EVENTS

    SciTech Connect (OSTI)

    Timothy Garfield; William D. Richins; Thomas K. Larson; Chris P. Pantelides; James E. Blakeley

    2011-06-01

    The structural integrity of reinforced concrete structures in blast events is important for critical facilities. This paper presents experimental data generated for calibrating detailed finite element models that predict the performance of reinforced concrete wall panels with a wide range of construction details under blast loading. The test specimens were 1.2 m square wall panels constructed using Normal Weight Concrete (NWC) or Fiber Reinforced Concrete (FRC). FRC consists of macro-synthetic fibers dispersed in NWC. Five types of panels were tested: NWC panels with steel bar reinforcement (Type A); FRC panels without additional reinforcement (Type B); FRC panels with steel bar reinforcement (Type C); NWC panels with glass fiber reinforced polymer (GFRP) bar reinforcement (Type D); and NWC panels reinforced with steel bar reinforcement and external bidirectional GFRP overlays on both faces (Type E). An additional three Type C panels were used as control specimens (CON). Each panel type was constructed with three thicknesses: 152 mm, 254 mm, and 356 mm. The panels were instrumented with strain gauges, and accelerometers; in addition, pressure sensors and high speed videos were employed during the blast events. Panel types C and E had the best performance, whereas panel type B did not perform well. Preliminary dynamic simulations show crack patterns similar to the experimental results.

  9. High productivity injection practices at Rouge Steel

    SciTech Connect (OSTI)

    Barker, D.H.; Hegler, G.L.; Falls, C.E.

    1995-12-01

    Rouge Steel Company, located in Dearborn, Michigan, operates two blast furnaces. The smaller of the pair, ``B`` Furnace, has a hearth diameter of 20 feet and 12 tuyeres. It has averaged 2,290 NTHM (net ton of hot metal) per day of 8.2 NTHM per 100 cubic feet of working volume. ``C`` Furnace has a hearth diameter of 29 feet and 20 tuyeres. Both of these furnaces are single tap hole furnaces. Prior to its reline in 1991, ``C`` Furnace was producing at a rate of 3,300 NTHM/day or about 6.25 NTHM/100 cfwv. In November, 1994 it averaged 5,106 NTHM/day or 9.6 NTHM/100 cfwv. This paper discusses how the current production rates were achieved. Also, the areas that needed to be addressed as production increased will be described. These areas include casthouse arrangement and workload, hot metal ladle capacity, slag pot capacity and charging capability. Coupled with the high blast temperature capability, the furnace was provided with a new natural gas injection system that injected the gas through the blowpipes and a natural gas injection system to enrich the stove gas. Following the furnace reline, natural gas has been used in three ways: tuyere level control; combination injection; and stove gas enrichment. Coke consumption rate has also decreased per NTHM.

  10. Weldable, age hardenable, austenitic stainless steel

    DOE Patents [OSTI]

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  11. Austenitic stainless steel for high temperature applications

    DOE Patents [OSTI]

    Johnson, Gerald D.; Powell, Roger W.

    1985-01-01

    This invention describes a composition for an austenitic stainless steel which has been found to exhibit improved high temperature stress rupture properties. The composition of this alloy is about (in wt. %): 12.5 to 14.5 Cr; 14.5 to 16.5 Ni; 1.5 to 2.5 Mo; 1.5 to 2.5 Mn; 0.1 to 0.4 Ti; 0.02 to 0.08 C; 0.5 to 1.0 Si; 0.01 maximum, N; 0.02 to 0.08 P; 0.002 to 0.008 B; 0.004-0.010 S; 0.02-0.05 Nb; 0.01-0.05 V; 0.005-0.02 Ta; 0.02-0.05 Al; 0.01-0.04 Cu; 0.02-0.05 Co; 0.03 maximum, As; 0.01 maximum, O; 0.01 maximum, Zr; and with the balance of the alloy being essentially iron. The carbon content of the alloy is adjusted such that wt. % Ti/(wt. % C+wt. % N) is between 4 and 6, and most preferably about 5. In addition the sum of the wt. % P+wt. % B+wt. % S is at least 0.03 wt. %. This alloy is believed to be particularly well suited for use as fast breeder reactor fuel element cladding.

  12. Welding Behavior of Free Machining Stainless Steel

    SciTech Connect (OSTI)

    BROOKS,JOHN A.; ROBINO,CHARLES V.; HEADLEY,THOMAS J.; MICHAEL,JOSEPH R.

    2000-07-24

    The weld solidification and cracking behavior of sulfur bearing free machining austenitic stainless steel was investigated for both gas-tungsten arc (GTA) and pulsed laser beam weld processes. The GTA weld solidification was consistent with those predicted with existing solidification diagrams and the cracking response was controlled primarily by solidification mode. The solidification behavior of the pulsed laser welds was complex, and often contained regions of primary ferrite and primary austenite solidification, although in all cases the welds were found to be completely austenite at room temperature. Electron backscattered diffraction (EBSD) pattern analysis indicated that the nature of the base metal at the time of solidification plays a primary role in initial solidification. The solid state transformation of austenite to ferrite at the fusion zone boundary, and ferrite to austenite on cooling may both be massive in nature. A range of alloy compositions that exhibited good resistance to solidification cracking and was compatible with both welding processes was identified. The compositional range is bounded by laser weldability at lower Cr{sub eq}/Ni{sub eq} ratios and by the GTA weldability at higher ratios. It was found with both processes that the limiting ratios were somewhat dependent upon sulfur content.

  13. NanoComposite Stainless Steel Powder Technologies

    SciTech Connect (OSTI)

    DeHoff, R.; Glasgow, C.

    2012-07-25

    Oak Ridge National Laboratory has been investigating a new class of Fe-based amorphous material stemming from a DARPA, Defense Advanced Research Projects Agency initiative in structural amorphous metals. Further engineering of the original SAM materials such as chemistry modifications and manufacturing processes, has led to the development of a class of Fe based amorphous materials that upon processing, devitrify into a nearly homogeneous distribution of nano sized complex metal carbides and borides. The powder material is produced through the gas atomization process and subsequently utilized by several methods; laser fusing as a coating to existing components or bulk consolidated into new components through various powder metallurgy techniques (vacuum hot pressing, Dynaforge, and hot isostatic pressing). The unique fine scale distribution of microstructural features yields a material with high hardness and wear resistance compared to material produced through conventional processing techniques such as casting while maintaining adequate fracture toughness. Several compositions have been examined including those specifically designed for high hardness and wear resistance and a composition specifically tailored to devitrify into an austenitic matrix (similar to a stainless steel) which poses improved corrosion behavior.

  14. Ecological measures for converter steelmaking emphasizing process integration

    SciTech Connect (OSTI)

    Wiesinger, H.A.; Patuzzi, A.A.; Gara, S.P. )

    1994-09-01

    Integrated technological and environmental solutions have become a key challenge, particularly for the iron and steel industry. End of pipe thinking, or the approach to solve all emission-related problems solely by exp-process cleaning systems is neither a long-term economic solution nor a satisfactory environmental answer. In addition, dealing with the problem of emissions must be redirected to the source. Optimized technologies and systems must be increasingly employed which not only maximizes production and product quality, but also minimizes the overall environmental impact for converter steelmaking. This presentation focuses on state of the art technologies emphasizing process integration. Various technological alternatives for converter steelmaking are discussed in terms of best available solutions for minimized overall environmental impact. Effective implementation of ecological measures for converter steelmaking are to be achieved through total view strategies which take into account the entire production process route from raw material preparation to steelmaking, including by-product management up to the final and safe disposal of waste. Future-oriented technologies include: Airfine for integrated gas cleaning and waste management for sinter plants; Corex featuring the lowest rate of environmental emissions for the production of hot metal; LT (Lurgi-Thyssen) steel gas process for emission control, energy recovery and dust recycling in BOF vessels.

  15. Frontiers in Laser Cooling, Single-Molecule Biophysics, and Enrgy Science: A Talk from Leo Holberg and Allen Mills

    ScienceCinema (OSTI)

    Holberg, Leo; Mills, Allen [NIST

    2011-04-28

    Leo Holberg and Allen Mills present a talk at Frontiers in Laser Cooling, Single-Molecule Biophysics and Energy Science, a scientific symposium honoring Steve Chu, director of Lawrence Berkeley National Laboratory and recipient of the 1997 Nobel Prize in Physics. The symposium was held August 30, 2008 in Berkeley.

  16. Longest-Serving Active Paper Mill in the Western United States Uncovers New Ways to Save Energy

    SciTech Connect (OSTI)

    Not Available

    2008-03-01

    This case study describes how West Linn Paper Company's coated paper mill in West Linn, Oregon, saves nearly 58,200 MMBtu and $379,000 annually after receiving a DOE Save Energy Now energy assessment and implementing recommendations to improve the efficiency of its steam system.

  17. Manufacturing Cost Analysis of Novel Steel/Concrete Composite Vessel for Stationary Storage of High-Pressure Hydrogen

    SciTech Connect (OSTI)

    Feng, Zhili; Zhang, Wei; Wang, Jy-An John; Ren, Fei

    2012-09-01

    A novel, low-cost, high-pressure, steel/concrete composite vessel (SCCV) technology for stationary storage of compressed gaseous hydrogen (CGH2) is currently under development at Oak Ridge National Laboratory (ORNL) sponsored by DOE s Fuel Cell Technologies (FCT) Program. The SCCV technology uses commodity materials including structural steels and concretes for achieving cost, durability and safety requirements. In particular, the hydrogen embrittlement of high-strength low-alloy steels, a major safety and durability issue for current industry-standard pressure vessel technology, is mitigated through the use of a unique layered steel shell structure. This report presents the cost analysis results of the novel SCCV technology. A high-fidelity cost analysis tool is developed, based on a detailed, bottom-up approach which takes into account the material and labor costs involved in each of the vessel manufacturing steps. A thorough cost study is performed to understand the SCCV cost as a function of the key vessel design parameters, including hydrogen pressure, vessel dimensions, and load-carrying ratio. The major conclusions include: The SCCV technology can meet the technical/cost targets set forth by DOE s FCT Program for FY2015 and FY2020 for all three pressure levels (i.e., 160, 430 and 860 bar) relevant to the hydrogen production and delivery infrastructure. Further vessel cost reduction can benefit from the development of advanced vessel fabrication technologies such as the highly automated friction stir welding (FSW). The ORNL-patented multi-layer, multi-pass FSW can not only reduce the amount of labor needed for assembling and welding the layered steel vessel, but also make it possible to use even higher strength steels for further cost reductions and improvement of vessel structural integrity. It is noted the cost analysis results demonstrate the significant cost advantage attainable by the SCCV technology for different pressure levels when compared to the industry-standard pressure vessel technology. The real-world performance data of SCCV under actual operating conditions is imperative for this new technology to be adopted by the hydrogen industry for stationary storage of CGH2. Therefore, the key technology development effort in FY13 and subsequent years will be focused on the fabrication and testing of SCCV mock-ups. The static loading and fatigue data will be generated in rigorous testing of these mock-ups. Successful tests are crucial to enabling the near-term impact of the developed storage technology on the CGH2 storage market, a critical component of the hydrogen production and delivery infrastructure. In particular, the SCCV has high potential for widespread deployment in hydrogen fueling stations.

  18. NREL: Transmission Grid Integration - Wind Integration Datasets

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Wind Integration Datasets The datasets below provide energy professionals with a consistent set of wind profiles for the United States. Eastern and Western Wind Datasets The Eastern and Western Wind Datasets provide 10-minute time-series wind data for 2004, 2005, and 2006. These datasets were designed to help energy professionals perform wind integration studies and estimate power production from hypothetical wind plants. For the Eastern dataset, more than 1,326 simulated wind plant data points

  19. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect (OSTI)

    Lam, P; Robert Sindelar, R; Thad Adams, T

    2007-04-18

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  20. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect (OSTI)

    Lam, P; Andrew Duncan, A; Robert Sindelar, R; Thad Adams, T

    2009-04-27

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  1. Observation of Cleavage Fracture after Substantial Dimple Rupture in ASTM A710 Steel

    SciTech Connect (OSTI)

    Reuter, Walter Graham; Lloyd, Wilson Randolph

    2000-07-01

    A major concern often arising in structural integrity predictions is the possibility that low-energy brittle fracture could result as a consequence of cleavage either under normal operating or design accident conditions. This can be especially troublesome when the leak-before-break (LBB) approach shows an additional safety margin of the design. For LBB to be applicable, the fracture process must remain ductile (dimple rupture), and not change to cleavage. The American Society for Mechanical Engineers Boiler and Pressure Vessel Code (Code) provides guidelines for avoiding cleavage fracture for Code-accepted materials. Experimental results for a non-Code steel are provided, and show that cleavage may occur for a thickness under16 mm (where the code suggests it will not) after stable crack growth (?a) of up to 20 mm. This work is still in progress; test results are provided along with possible reasons for the mode transition, but complete explanations are still being developed.

  2. Microstructural evolution of type 304 and 316 stainless steels under neutron irradiation at LWR relevant conditions

    SciTech Connect (OSTI)

    Tan, Lizhen; Stoller, Roger E.; Field, Kevin G.; Yang, Ying; Morgan, Dane; Wirth, Brian D.; Gussev, Maxim N.; Busby, Jeremy T.; Nam, H.

    2015-12-11

    Extension of light water reactors' useful life will expose austenitic internal core components to irradiation damage levels beyond 100 displacements per atom (dpa), which will lead to profound microstructural evolution and consequent degradation of macroscopic properties. Microstructural evolution, including Frank loops, cavities, precipitates, and segregation at boundaries and the resultant radiation hardening in type 304 and 316 stainless steel (SS) variants, were studied in this work via experimental characterization and multiple simulation methods. Experimental data for up to 40 heats of type 304SS and 316SS variants irradiated in different reactors to 0.6–120 dpa at 275–375°C were either generated from this work or collected from literature reports. These experimental data were then combined with models of Frank loop and cavity evolution, computational thermodynamics and precipitation, and ab initio and rate theory integrated radiation-induced segregation models to provide insights into microstructural evolution and degradation at higher radiation doses.

  3. Air pollution from a large steel factory: polycyclic aromatic hydrocarbon emissions from coke-oven batteries

    SciTech Connect (OSTI)

    Lorenzo Liberti; Michele Notarnicola; Roberto Primerano; Paolo Zannetti

    2006-03-15

    A systematic investigation of solid and gaseous atmospheric emissions from some coke-oven batteries of one of Europe's largest integrated steel factory (Taranto, Italy) has been carried out. These emissions, predominantly diffuse, originate from oven leakages, as well as from cyclic operations of coal loading and coke unloading. In air monitoring samples, polycyclic aromatic hydrocarbons (PAHs) were consistently detected at concentrations largely exceeding threshold limit values. By means of PAHs speciation profile and benzo-(a)pyrene (BaP) equivalent dispersion modeling from diffuse sources, the study indicated that serious health risks exist not only in working areas, but also in a densely populated residential district near the factory. 30 refs., 5 figs., 3 tabs.

  4. Topologically Massive Yang-Mills field on the Null-Plane: A Hamilton-Jacobi approach

    SciTech Connect (OSTI)

    Bertin, M. C.; Pimentel, B. M.; Valcarcel, C. E.; Zambrano, G. E. R.

    2010-11-12

    Non-abelian gauge theories are super-renormalizable in 2+1 dimensions and suffer from infrared divergences. These divergences can be avoided by adding a Chern-Simons term, i.e., building a Topologically Massive Theory. In this sense, we are interested in the study of the Topologically Massive Yang-Mills theory on the Null-Plane. Since this is a gauge theory, we need to analyze its constraint structure which is done with the Hamilton-Jacobi formalism. We are able to find the complete set of Hamiltonian densities, and build the Generalized Brackets of the theory. With the GB we obtain a set of involutive Hamiltonian densities, generators of the evolution of the system.

  5. Radiological survey of the inactive uranium-mill tailings at Durango, Colorado

    SciTech Connect (OSTI)

    Haywood, F.F.; Perdue, P.T.; Shinpaugh, W.H.; Ellis, B.S.; Chou, K.D.

    1980-03-01

    Results of a radiological survey of the inactive uranium-mill site at Durango, Colorado, conducted in April 1976, in cooperation with a team from Ford, Bacon and Davis Utah Inc., are presented together with descriptions of the instruments and techniques used to obtain the data. Direct above-ground gamma measurements and analysis of surface soil and sediment samples indicate movement of tailings from the piles toward Lightner Creek on the north and the Animas River on the east side of the piles. The concentration of /sup 226/Ra in the former raffinate pond area is only slightly above the background level. Two structures in Durango were found to contain high concentrations of airborne radon daughters, where tailings are known to have been utilized in construction. Near-background concentrations of radon daughters were found in a well-ventilated building close to the tailings.

  6. Final technical evaluation report for the proposed revised reclamation plan for the Atlas Corporation Moab Mill

    SciTech Connect (OSTI)

    1997-03-01

    This final Technical Evaluation Report (TER) summarizes the US Nuclear Regulatory Commission staff`s review of Atlas Corporation`s proposed reclamation plan for its uranium mill tailings pile near Moab, Utah. The proposed reclamation would allow Atlas to (1) reclaim the tailings pile for permanent disposal and long-term custodial care by a government agency in its current location on the Moab site, (2) prepare the site for closure, and (3) relinquish responsibility of the site after having its NRC license terminated. The NRC staff concludes that, subject to license conditions identified in the TER, the proposed reclamation plan meets the requirements identified in NRC regulations, which appear primarily in 10 CFR Part 40. 112 refs., 6 figs., 16 tabs.

  7. Summary of the engineering assessment of inactive uranium mill tailings, Tuba City site, Tuba City, Arizona

    SciTech Connect (OSTI)

    1981-09-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Tuba City site in order to revise the March 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Tuba City, Arizona. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 0.8 million tons of tailings at the Tuba City site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors.

  8. Engineering assessment of inactive uranium mill tailings, Tuba City site, Tuba City, Arizona

    SciTech Connect (OSTI)

    Not Available

    1981-09-01

    Ford, Bacon and Davis Utah Inc. has reevaluated the Tuba City site in order to revise the March 1977 engineering assessment of the problems resulting from the existence of radioactive uranium mill tailings at Tuba City, Arizona. This engineering assessment has included the preparation of topographic maps, the performance of core drillings and radiometric measurements sufficient to determine areas and volumes of tailings and radiation exposures of individuals and nearby populations, the investigations of site hydrology and meteorology, and the evaluation and costing of alternative corrective actions. Radon gas released from the 0.8 million tons of tailings at the Tuba City site constitutes the most significant environmental impact, although windblown tailings and external gamma radiation also are factors.

  9. Radiological survey of the inactive uranium-mill tailings at Maybell, Colorado

    SciTech Connect (OSTI)

    Haywood, F.F.; Perdue, P.T.; Ellis, B.S.

    1980-03-01

    Results of a radiological survey of the inactive uranium-mill tailings near Maybell, Colorado are presented. Measurements of external gamma exposure rate at 1 m above the tailings ranged 16 to 340 ..mu..R/hr with an average value of 65 ..mu..R/hr. Radionuclide analysis of offsite soil and sediment samples, as well as above-ground gamma exposure rate measurements defined the spread of contamination around the tailings pile. This spread is greatest toward the east, in the direction of surface water runoff. Calculated concentrations of /sup 226/Ra in all of the holes drilled in the tailngs, based on gamma monitoring data, showed maximum concentrations in the range 100 to 800 pCi/g.

  10. Clean engineered steels -- Progress at the end of the twentieth century

    SciTech Connect (OSTI)

    Eckel, J.A.; Glaws, P.C.; Wolfe, J.O.; Zorc, B.J.

    1999-07-01

    The Timken Company, a manufacturer of alloy steel and bearings, has developed a 15 MHz ultrasonic inspection method that correlates steel cleanness to bearing fatigue performance. It is used to qualify worldwide bearing steel suppliers for cleanness requirements, to monitor their compliance and qualify process changes. This method has permitted the appropriate steel cleanness to be selected for bearing applications. Through Continuous Improvement (CI) methodology, steelmaking productivity advancements have occurred along with advancement in steel cleanness. These efforts have led to 4 orders of magnitude steel cleanness improvement, and nearly 20 times bearing performance improvement over the past 15 years.

  11. Heavy reflector experiments in the IPEN/MB-01 reactor: Stainless steel, carbon steel and nickel

    SciTech Connect (OSTI)

    Santos, Adimir dos; Andrade e Silva, Graciete Simoes de; Jerez, Rogerio; Liambos Mura, Luis Felipe; Fuga, Rinaldo

    2013-05-06

    New experiments devoted to the measurements of physical parameters of a light water core surrounded by a heavy reflector were performed in the IPEN/MB-01 research reactor facility. These experiments comprise three sets of heavy reflector (SS-304, Carbon Steel, and Nickel) in a form of laminates around 3 mm thick. Each set was introduced individually in the west face of the core of the IPEN/MB-01 reactor. The aim here is to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check for the SS-304 reflector experiment. The experimental results comprise critical control bank positions, temperatures and reactivities as a function of the number of the plates. Particularly to the case of Nickel, the experimental data are unique of its kind. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this nuclear data library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  12. Exact solutions of (n+1)-dimensional Yang-Mills equations in curved space-time

    SciTech Connect (OSTI)

    Sanchez-Monroy, J.A.; Quimbay, C.J.

    2012-09-15

    In the context of a semiclassical approach where vectorial gauge fields can be considered as classical fields, we obtain exact static solutions of the SU(N) Yang-Mills equations in an (n+1)-dimensional curved space-time, for the cases n=1,2,3. As an application of the results obtained for the case n=3, we consider the solutions for the anti-de Sitter and Schwarzschild metrics. We show that these solutions have a confining behavior and can be considered as a first step in the study of the corrections of the spectra of quarkonia in a curved background. Since the solutions that we find in this work are valid also for the group U(1), the case n=2 is a description of the (2+1) electrodynamics in the presence of a point charge. For this case, the solution has a confining behavior and can be considered as an application of the planar electrodynamics in a curved space-time. Finally we find that the solution for the case n=1 is invariant under a parity transformation and has the form of a linear confining solution. - Highlights: Black-Right-Pointing-Pointer We study exact static confining solutions of the SU(N) Yang-Mills equations in an (n+1)-dimensional curved space-time. Black-Right-Pointing-Pointer The solutions found are a first step in the study of the corrections on the spectra of quarkonia in a curved background. Black-Right-Pointing-Pointer A expression for the confinement potential in low dimensionality is found.

  13. Baseline risk assessment of ground water contamination at the Uranium Mill Tailings Site near Naturita, Colorado

    SciTech Connect (OSTI)

    1995-08-01

    The Uranium Mill Tailings Remedial Action (UMTRA) Project consists of the Surface Project (phase I), and the Ground Water Project (phase II). For the UMTRA Project site located near Naturita, Colorado (the Naturita site), phase I involves the removal of radioactively contaminated soils and materials and their transportation to a disposal site at Union Carbide Corporation`s Upper Burbank Repository at Uravan, Colorado, about 13 road miles (mi) (21 kilometers [km]) to the northwest. No uranium mill tailings are involved because the tailings were removed from the Naturita site and placed at Coke Oven, Colorado, during 1977 to 1979. Phase II of the project will evaluate the nature and extent of ground water contamination resulting from uranium processing and its effect on human health or the environment; and will determine site-specific ground water compliance strategies in accordance with the US Environmental Protection Agency (EPA) ground water standards established for the UMTRA Project. Human health risks could occur from drinking water pumped from a hypothetical well drilled in the contaminated ground water area. Environmental risks may result if plants or animals are exposed to contaminated ground water, or surface water that has received contaminated ground water. Therefore, a risk assessment is conducted for the Naturita site. This risk assessment report is the first site-specific document prepared for the Ground Water Project at the Naturita site. What follows is an evaluation of current and possible future impacts to the public and the environment from exposure to contaminated ground water. The results of this evaluation and further site characterization will be used to determine whether any action is needed to protect human health or the environment.

  14. Grinding energy and physical properties of chopped and hammer-milled barley, wheat, oat, and canola straws

    SciTech Connect (OSTI)

    J.S. Tumuluru; L.G. Tabil; Y. Song; K.L. Iroba; V. Meda

    2014-01-01

    In the present study, specific energy for grinding and physical properties of wheat, canola, oat and barley straw grinds were investigated. The initial moisture content of the straw was about 0.130.15 (fraction total mass basis). Particle size reduction experiments were conducted in two stages: (1) a chopper without a screen, and (2) a hammer mill using three screen sizes (19.05, 25.4, and 31.75 mm). The lowest grinding energy (1.96 and 2.91 kWh t-1) was recorded for canola straw using a chopper and hammer mill with 19.05-mm screen size, whereas the highest (3.15 and 8.05 kWh t-1) was recorded for barley and oat straws. The physical properties (geometric mean particle diameter, bulk, tapped and particle density, and porosity) of the chopped and hammer-milled wheat, barley, canola, and oat straw grinds measured were in the range of 0.984.22 mm, 3680 kg m-3, 49119 kg m-3, 6001220 kg m-3, and 0.90.96, respectively. The average mean particle diameter was highest for the chopped wheat straw (4.22-mm) and lowest for the canola grind (0.98-mm). The canola grinds produced using the hammer mill (19.05-mm screen size) had the highest bulk and tapped density of about 80 and 119 kg m-3; whereas, the wheat and oat grinds had the lowest of about 58 and 8890 kg m-3. The results indicate that the bulk and tapped densities are inversely proportional to the particle size of the grinds. The flow properties of the grinds calculated are better for chopped straws compared to hammer milled using smaller screen size (19.05 mm).

  15. Integrated rural energy planning

    SciTech Connect (OSTI)

    El Mahgary, Y.; Biswas, A.K.

    1985-01-01

    This book presents papers on integrated community energy systems in developing countries. Topics considered include an integrated rural energy system in Sri Lanka, rural energy systems in Indonesia, integrated rural food-energy systems and technology diffusion in India, bringing energy to the rural sector in the Philippines, the development of a new energy village in China, the Niaga Wolof experimental rural energy center, designing a model rural energy system for Nigeria, the Basaisa village integrated field project, a rural energy project in Tanzania, rural energy development in Columbia, and guidelines for the planning, development and operation of integrated rural energy projects.

  16. Prediction and Monitoring Systems of Creep-Fracture Behavior of 9Cr-1Mo Steels for Teactor Pressure Vessels

    SciTech Connect (OSTI)

    Potirniche, Gabriel; Barlow, Fred D.; Charit, Indrajit; Rink, Karl

    2013-11-26

    A recent workshop on next-generation nuclear plant (NGNP) topics underscored the need for research studies on the creep fracture behavior of two materials under consideration for reactor pressure vessel (RPV) applications: 9Cr-1Mo and SA-5XX steels. This research project will provide a fundamental understanding of creep fracture behavior of modified 9Cr-1Mo steel welds for through modeling and experimentation and will recommend a design for an RPV structural health monitoring system. Following are the specific objectives of this research project: • Characterize metallurgical degradation in welded modified 9Cr-1Mo steel resulting from aging processes and creep service conditions. • Perform creep tests and characterize the mechanisms of creep fracture process. • Quantify how the microstructure degradation controls the creep strength of welded steel specimens. • Perform finite element (FE) simulations using polycrystal plasticity to understand how grain texture affects the creep fracture properties of welds. • Develop a microstructure-based creep fracture model to estimate RPVs service life . • Manufacture small, prototypic, cylindrical pressure vessels, subject them to degradation by aging, and measure their leak rates. • Simulate damage evolution in creep specimens by FE analyses. • Develop a model that correlates gas leak rates from welded pressure vessels with the amount of microstructural damage. • Perform large-scale FE simulations with a realistic microstructure to evaluate RPV performance at elevated temperatures and creep strength. • Develop a fracture model for the structural integrity of RPVs subjected to creep loads. • Develop a plan for a non-destructive structural health monitoring technique and damage detection device for RPVs.

  17. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect (OSTI)

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  18. Integrated Forest Products Refinery (IFPR)

    SciTech Connect (OSTI)

    van Heiningen, Adriaan R. P.

    2010-05-29

    Pre-extraction–kraft studies of hardwoods showed that when extracting about 10% of the wood, the final kraft pulp yield and physical properties could only be maintained at a level similar to that of regular kraft pulp when the final extract pH was close to neutral. This so-called “near neutral” pre-extraction condition at a level of 10% wood dissolution was achieved by contacting the wood chips with green liquor (GL) at a charge of about 3% (as Na2O on wood) at 160 °C for almost 2 hours (or an H-factor of about 800 hrs.). During subsequent kraft cooking of the pre-extracted hardwood chips the effective alkali charge could be reduced by about 3% (as Na2O on wood) and the cooking time shortened relative to that during regular kraft cooking, while still producing the same bleachable grade kappa number as the kraft control pulp. For softwood, no extraction conditions were discovered in the present investigation whereby both the final kraft pulp yield and physical properties could be maintained at a level similar to that of regular softwood kraft pulp. Therefore for hardwoods the “near- neutral green liquor pre-extraction conditions do meet the requirements of the IFPR concept, while for softwood, no extraction conditions were discovered which do meet these requirements. Application of simulated industrial GL at an extraction H-factor of about 800 hrs and 3% GL charge in a recirculating digester produced an hardwood extract containing about 4% (on wood) of total anhydro-sugars, 2% of acetic acid, and 1.3% of lignin. Xylan comprised of 80% of the sugars of which about 85% is oligomeric. Since only polymeric hemicelluloses and lignin may be adsorbed on pulp (produced at a yield of about 50% from the original wood), the maximum theoretical yield increase due to adsorption may be estimated as 10% on pulp (or 5% on wood). However, direct application of raw GL hardwood extract for hemicelluloses adsorption onto hardwood kraft pulp led to a yield increase of only about 1% (on pulp). By using the wet-end retention aid guar gum during the adsorption process at a charge of 0.5% on pulp the yield gain may be increased to about 5%. Unfortunately, most of this yield increase is lost during subsequent alkaline treatments in the pulp bleach plant. It was found that by performing the adsorption at alkaline conditions the adsorption loss during alkaline treatment in the bleach plant is mostly avoided. Thus a permanent adsorption yield of about 3 and 1.5% (on pulp) was obtained with addition of guar gum at a charge of 0.5 and 0.1% respectively during adsorption of GL hardwood extract on pre-extracted kraft pulp at optimal conditions of pH 11.5, 90 C for 60 minutes at 5% consistency. The beatability of the adsorbed kraft pulps was improved. Also, significant physical strength improvements were achieved. Further study is needed to determine whether the improvements in pulp yield and paper properties make this an economic IFPR concept. Application of the wood solids of a hot water extract of Acer rubrum wood strands as a substitute for polystyrene used for production of SMC maintained the water adsorption properties of the final product. Further work on the physical properties of the hemicellulose containing SMCs need to be completed to determine the potential of wood extracts for the production of partially renewable SMCs. The discovery of the “near-neutral” green liquor extraction process for hardwood was formed the basis for a commercial Integrated Biorefinery that will extract hemicelluloses from wood chips to make biofuels and other specialty chemicals. The pulp production process will be maintained as is proposed in the present researched IFBR concept. This Integrated Biorefinery will be constructed by Red Shield Acquisition LLC (RSA) at the Old Town kraft pulp mill in Maine. RSA in collaboration with the University of Maine will develop and commercialize the hemicellulose extraction process, the conversion of the hemicellulose sugars into butanol by fermentation, and the separation of specialty chemicals such as acetic acid from the extract. When operating the facility will produce 1.5 million gallons per year of butanol and create 16 new “green collar” jobs. Previously, a spare pulp digester was converted to a new extractor, and in 2009 it was demonstrated that a good hemicellulose extract could be produced, while simultaneously producing market pulp. Since then more than 250 hours of operational experience has been acquired by the mill generating a hemicellulose extract while simultaneously producing market pulp at a scale of 1000 tonnes (OD)/day of mixed northern hardwood chips.

  19. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect (OSTI)

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels; and, (5) Published report on The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  20. Sulfide stress cracking resistance of low-alloy nickel steels

    SciTech Connect (OSTI)

    Yoshino, Y.; Minozaki, Y.

    1986-04-01

    The sulfide stress cracking (SSC) resistance of Ni-containing low-alloy steels was studied using laboratory and commercial heats over the range of 600 to 800 MPa yield strength (700 to 900 MPa tensile strength). The results were interpreted with regard to observations by metallurgical and electrochemical analyses. In steel containing 1% Cr and 0.5% Mo, the SSC resistance is not affected by up to 2% Ni. A commercial steel with 3.7% Ni-1.8% Cr-0.4% Mo exhibits the same K/sub ISSC/ and Ni-free steels. The cracking resistance begins to deteriorate when fresh martensite exceeds 5 vol%. The lattice diffusion of hydrogen is decreased by the additional Ni, whereas the subsurface hydrogen concentration remains constant in 5% NaCl solution and decreases in NACE TM-01-77 solution up to 5% Ni. Thus, nickel has no harmful effect in terms of hydrogen absorption and diffusion. However, nickel enhances the formation of surface trenches in acidified solutions. This is intensified in the anodically polarized slow extension rate test, which results in loss in elongation. Consequently, nickel per se has no effect on the propagation of SSC unless its addition results in the formation of fresh martensite. However, it may or may not enhance crack initiation, depending on a specific combination of solution and steel, by forming surface trenches that subsequently trigger hydrogen cracking from their bottom.

  1. Steel catenary risers for semisubmersible based floating production systems

    SciTech Connect (OSTI)

    Hays, P.R.

    1996-12-31

    The DeepStar production riser committee has investigated the feasibility of using steel catenary risers (SCRs) in water depths of 3,000--6,000 ft. Using Sonat`s George Richardson as the base semisubmersible, DeepStar has examined both extreme event response and fatigue life of an SCR made of pipe sections welded end-to-end. Concepts using alternative materials were investigated. This included steel, steel with titanium and titanium catenary risers. The pros and cons of frequency domain versus time domain analysis were investigated with a commercially available analysis package. A second study outlined a definitive analysis procedure which optimized the analysis time requirements. Analyses showed that steel catenary risers are feasible for semisubmersible based floating production systems. For the DeepStar Gulf of Mexico design criteria, alternative materials are not required. The greatest fatigue damage occurs in the touchdown region of the riser. Mild sea states contribute most to fatigue damage near riser touchdown. Wave drift and wind forces provide a significant contribution to touchdown area fatigue damage. Estimated fatigue lives are unacceptable. Although the rotations of the upper end of the riser are large relative to an SCR attached to a TLP, the rotation required can probably be accommodated with existing technology. For the case of product export, steel catenary risers provide very cost effective and readily installable deep water riser alternatives.

  2. DOE - Office of Legacy Management -- U S Steel Co National Tube...

    Office of Legacy Management (LM)

    Steel Co National Tube Div Christy Park Works - PA 35 FUSRAP Considered Sites Site: U. S. STEEL CO., NATIONAL TUBE DIV., CHRISTY PARK WORKS (PA.35) Eliminated from further...

  3. Bright X-ray Stainless Steel K-shell Source Development at the...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: Bright X-ray Stainless Steel K-shell Source Development at the National Ignition Facility Citation Details In-Document Search Title: Bright X-ray Stainless Steel K...

  4. Wear-Resistant NanoCompositeStainless Steel Coatings and Bits...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant NanoCompositeStainless Steel Coatings and Bits Wear-Resistant NanoCompositeStainless Steel Coatings and Bits Project objective: To develop ultra-hard and wear ...

  5. Electrical resistance tomography from measurements inside a steel cased borehole

    DOE Patents [OSTI]

    Daily, William D.; Schenkel, Clifford; Ramirez, Abelardo L.

    2000-01-01

    Electrical resistance tomography (ERT) produced from measurements taken inside a steel cased borehole. A tomographic inversion of electrical resistance measurements made within a steel casing was then made for the purpose of imaging the electrical resistivity distribution in the formation remotely from the borehole. The ERT method involves combining electrical resistance measurements made inside a steel casing of a borehole to determine the electrical resistivity in the formation adjacent to the borehole; and the inversion of electrical resistance measurements made from a borehole not cased with an electrically conducting casing to determine the electrical resistivity distribution remotely from a borehole. It has been demonstrated that by using these combined techniques, highly accurate current injection and voltage measurements, made at appropriate points within the casing, can be tomographically inverted to yield useful information outside the borehole casing.

  6. Cyclic corrosion crack resistance curves of certain vessel steels

    SciTech Connect (OSTI)

    Panasyuk, V.V.; Fedorova, V.A.; Pusyak, S.A.; Ratych, L.V.; Timofeev, L.V.; Zuezdin, Y.I.

    1985-11-01

    Results are presented of investigations of 15Kh2MFA and 15Kh2NMFA steels. In the first stage of the investigations, the cyclic corrosion crack resistance characteristics were determined with limiting values of the various factors: loading frequency, loading cycle stress ratio, temperature and length of service. An intense flow of ionizing radiation may markedly change the mechanical properties in 30-40 years; this acts on the reactor vessel. The experimental data for strength categories KP-45 and KP-90 of both vessel steels lies in a quite narrow band of spread, which provides a basis for representing it by a single generalized curve, presented here. The result of cyclic corrosion crack resistance tests of disk specimens of 15Kh2MFA and 15Kh2NMFA vessel steels in boric acid controlled reactor water solution in distilled water with the addition of KOH to pH 8 was established.

  7. Dry film lubricant for difficult drawing applications of galvanized steels

    SciTech Connect (OSTI)

    Wakano, Shigeru; Sakane, Tadashi; Hirose, Yozou . Iron and Steel Research Lab.); Matsuda, Naomichi; Onodera, Show . Oleo Chemicals Research Lab.)

    1993-09-01

    Press formability of metals sheets is considered to depend on surface lubricity, press forming condition and mechanical properties of the metal sheets. In Zn and Zn-alloy plated steel sheets with heavy coatings, surface lubricity is the most important property. This is because the low melting temperature and low hardness of the plated layer occasionally cause microscopic galling through deformation at the beads of dies which may, consequently, result in sheet breakage. Press formability of Zn and Zn-alloy plated steel sheets with heavy coating weight has been improved by the use of a high viscosity lubricant oil and a Fe-Zn alloy flash-plating on galvannealed steel. However, the use of high viscosity lubricant oils created problems with oil staining and removal before painting. An alloy flash plating results in appreciably higher production costs. This article describes the characteristics of a thin film dry lubricant, Super S-coat, as a new countermeasure, which will overcome these problems.

  8. Metallic sheathing for protection of steel in seawater

    SciTech Connect (OSTI)

    Kirk, W.W.

    1987-09-01

    A review of 37 years of experience with metallic sheathing to protect the splash and tidal zones of structural steel in seawater is presented. Variations in the corrosivity of the environment from zone to zone on a vertical structure and the interdependence among them are discussed. Corrosion-resistant alloys for sheathing include Monel (NiCu) Alloy 400, copper-nickel alloys, and stainless steel. The advantages and disadvantages of these noble alloys are compared with those of other protective materials such as paint coatings, concrete, polymers, and steel itself. Adequate protection of hot risers is critical and quite easily provided through proper design and sheathing attachment. The use of 90:10 copper-nickel Alloy C70600 is gaining visibility with progressive technology to provide biofouling control as well as corrosion protection.

  9. Practical handbook of stainless steels and nickel alloys

    SciTech Connect (OSTI)

    Lamb, S.

    1999-07-01

    This new handbook is an up-to-date technical guide to the grades, properties, fabrication characteristics, and applications of stainless steels and nickel alloys. The individual chapters were written by industry experts and focus on the key properties and alloy characteristics important in material selection and specification as well as the practical factors that influence the development and application of these materials. The contents include: alloy grades and their welding and fabrication characteristics and their application; monel metal; iron-based and nickel-based alloys; ferritic, austenitic, superaustenitic, and martensitic stainless steels; hastelloys; alloys 20, G, and 825; AOD and new refining technology; duplex stainless steels; 6-Mo alloys; corrosion-resistant castings; specification cross-reference tables; trade names; hardness conversions; list of common abbreviations.

  10. Integrating Environmental Stewardship

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of Energy Integrated Waste Management and Consent-Based Siting Booklet Integrated Waste Management and Consent-Based Siting Booklet This booklet provides an overview of issues involved in the Department's vision of an integrated waste management system and its consent-based approach to siting the facilities needed to manage nuclear waste. It briefly discusses the history of waste management efforts in the United States, key features of a consent-based approach, siting efforts in other

  11. Wind Energy Integration: Slides

    Wind Powering America (EERE)

    information about integrating wind energy into the electricity grid. Wind Energy Integration Photo by Dennis Schroeder, NREL 25907 Wind energy currently contributes significant power to energy portfolios around the world. *U.S. Department of Energy. (August 2015). 2014 Wind Technologies Market Report. Wind Energy Integration In 2014, Denmark led the way with wind power supplying roughly 39% of the country's electricity demand. Ireland, Portugal, and Spain provided more than 20% of their

  12. Reliability-based condition assessment of steel containment and liners

    SciTech Connect (OSTI)

    Ellingwood, B.; Bhattacharya, B.; Zheng, R.

    1996-11-01

    Steel containments and liners in nuclear power plants may be exposed to aggressive environments that may cause their strength and stiffness to decrease during the plant service life. Among the factors recognized as having the potential to cause structural deterioration are uniform, pitting or crevice corrosion; fatigue, including crack initiation and propagation to fracture; elevated temperature; and irradiation. The evaluation of steel containments and liners for continued service must provide assurance that they are able to withstand future extreme loads during the service period with a level of reliability that is sufficient for public safety. Rational methodologies to provide such assurances can be developed using modern structural reliability analysis principles that take uncertainties in loading, strength, and degradation resulting from environmental factors into account. The research described in this report is in support of the Steel Containments and Liners Program being conducted for the US Nuclear Regulatory Commission by the Oak Ridge National Laboratory. The research demonstrates the feasibility of using reliability analysis as a tool for performing condition assessments and service life predictions of steel containments and liners. Mathematical models that describe time-dependent changes in steel due to aggressive environmental factors are identified, and statistical data supporting the use of these models in time-dependent reliability analysis are summarized. The analysis of steel containment fragility is described, and simple illustrations of the impact on reliability of structural degradation are provided. The role of nondestructive evaluation in time-dependent reliability analysis, both in terms of defect detection and sizing, is examined. A Markov model provides a tool for accounting for time-dependent changes in damage condition of a structural component or system. 151 refs.

  13. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations PDF icon casting_ops.pdf More Documents & Publications Steel Industry Technology Roadmap ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Metal Casting: Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

  14. Bandwidth Study U.S. Iron and Steel Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron and Steel Manufacturing Bandwidth Study U.S. Iron and Steel Manufacturing Bandwidth Study U.S. Iron and Steel Manufacturing Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. iron and steel manufacturing. The study relies on multiple sources to estimate the energy used in

  15. Wear-Resistant NanoCompositeStainless Steel Coatings and Bits

    Broader source: Energy.gov [DOE]

    Project objective: To develop ultra-hard and wear resistant nanocompositestainless steel coatings and bulk components for geothermal drilling applications.

  16. Steel Market Development Institute Awards “Community Hero” Award to the Vehicle Technologies Office

    Broader source: Energy.gov [DOE]

    At the 2016 North American International Auto Show in Detroit, the Steel Market Development Institute (SMDI) recognized the Vehicle Technologies Office’s investments in advanced, high-strength steel as part of their “Men and Women of Steel Awards.” SMDI presented VTO with the Community Hero award, which recognizes individuals and organizations whose work using steel impacts the quality of life in the community. Lightweight materials technical manager Will Joost accepted the award on behalf of the office.

  17. Manufacturing Energy and Carbon Footprint- Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input

  18. Integrated Project Team RM

    Office of Environmental Management (EM)

    DOE-STD-1189-2008, Integration of Safety into the Design Process, and EM's internal business management practices. The SRP follows the Critical Decision (CD) process and...

  19. Commercial Buildings Integration

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Buildings Integration Images courtesy CREE, True Manufacturing, A.O. Smith, Bernstein Associates, Cambridge Engineering, Alliance Laundry Systems, NREL 2 Strategic Fit within ...

  20. Sandia Energy - Grid Integration

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of Sandia's larger portfolio of renewable energy technology programs (Wind, Solar Power, Geothermal, and Energy Systems Analysis). Transmission Grid Integration The goal of...