National Library of Energy BETA

Sample records for industrial process technologies

  1. Industrial Process Heating - Technology Assessment

    Office of Environmental Management (EM)

    Industrial Process Heating - Technology Assessment 1 2 Contents 3 4 1. Introduction to the Technology/System ............................................................................................... 2 5 1.1. Industrial Process Heating Overview ............................................................................................ 2 6 2. Technology Assessment and Potential ................................................................................................. 6 7 2.1. Status

  2. Industrial Process Heating - Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... in these 182 development areas: 183 Digital Control Equipment, 184 Reduction of ... Industrial Companies Manufacturing and Marketing Process Heating and Combustion 199 ...

  3. Industrial Technologies Program Research Plan for Energy-Intensive Process Industries

    SciTech Connect (OSTI)

    Chapas, Richard B.; Colwell, Jeffery A.

    2007-10-01

    In this plan, the Industrial Technologies Program (ITP) identifies the objectives of its cross-cutting strategy for conducting research in collaboration with industry and U.S. Department of Energy national laboratories to develop technologies that improve the efficiencies of energy-intensive process industries.

  4. Reduce Natural Gas Use in Your Industrial Process Heating Systems. Industrial Technologies Program (ITP) (Trifold Brochure).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reduce Natural Gas Use in Your Industrial Process Heating Systems Industrial Technologies Program DOE/GO-102007-2413 September 2007 A Strong Energy Portfolio for a Strong America Energy efficiency and clean, renewable energy will mean a stronger economy, a cleaner environment, and greater energy independence for America. Working with a wide array of state, community, industry, and university partners, the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy invests in a

  5. Science, technology, and the industrialization of laser-driven processes

    SciTech Connect (OSTI)

    Davis, J.I.; Paisner, J.A.

    1985-05-01

    Members of the laser program at Lawrence Livermore National Laboratory (LLNL) reviewed potential applications of lasers in industry, some of which are: isotope separation; cleanup of radioactive waste; trace impurity removal; selective chemical reactions; photochemical activation or dissociation of gases; control of combustion particulates; crystal and powder chemistry; and laser induced biochemistry. Many of these areas are currently under active study in the community. The investigation at LLNL focused on laser isotope separation of atomic uranium because of the large demand (> 1000 tonnes/year) and high product enrichment price (> $600/kg of product) for material used as fuel in commercial light-water nuclear power reactors. They also believed that once the technology was fully developed and deployed, it could be applied directly to separating many elements economically on an industrial scale. The Atomic Vapor Laser Isotope Separation (AVLIS) program at LLNL has an extensive uranium and plutonium program of >$100 M in FY85 and a minor research program for other elements. This report describes the AVLIS program conducted covering the following topics; candidate elements; separative work units; spectroscopic selectivety; major systems; facilities; integrated process model;multivariable sensitivety studies; world market; and US enrichment enterprise. 23 figs. (AT)

  6. Using Waste Heat for External Processes; Industrial Technologies Program (ITP) Energy Tips - Process Heating Tip Sheet #10 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    10 * January 2006 Industrial Technologies Program Using Waste Heat for External Processes The temperature of exhaust gases from fuel-fired industrial processes depends mainly on the process temperature and the waste heat recovery method. Figure 1 shows the heat lost in exhaust gases at various exhaust gas temperatures and percentages of excess air. Energy from gases exhausted from higher temperature processes (primary processes) can be recovered and used for lower temperature processes

  7. Design considerations for solar industrial process heat systems: nontracking and line focus collector technologies

    SciTech Connect (OSTI)

    Kutscher, C.F.

    1981-03-01

    Items are listed that should be considered in each aspect of the design of a solar industrial process heat system. The collector technologies covered are flat-plate, evacuated tube, and line focus. Qualitative design considerations are stressed rather than specific design recommendations. (LEW)

  8. High temperature materials technology for industrial energy systems and processes. Final report, April 1984-May 1986

    SciTech Connect (OSTI)

    Bortz, S.A.

    1986-06-01

    GRI is pursuing new technologies that will improve the performance of natural gas in industrial processes and enable natural gas to be competitive in the industrial sector with other energy alternatives. The program focused on three areas of interest that require establishing a ceramic materials data base for technical input to GRI's RandD planning efforts. These areas are: Ceramics for Heat-Exchanger Applications in High-Temperature Corrosive Flue Streams; Advanced Material and Component Technology for Gas-Fueled Prime Movers; and Gas-Fired Indirect Heating and Melting Systems.

  9. POTENTIAL AND FUTURE TRENDS ON INDUSTRIAL RADIATION PROCESSING TECHNOLOGY APPLICATION IN EMERGING COUNTRY - BRAZIL

    SciTech Connect (OSTI)

    Sampa, M.H.O.; Omi, N.M.; Rela, C.S.; Tsai, D.

    2004-10-06

    Brazil started the use of radiation technology in the seventies on crosslinking polyethylene for insulation of wire and electronic cables and sterilization of medical care devices. The present status of industrial applications of radiation shows that the use of this technology is increasing according to the economical development and the necessity to become the products manufactured in the local industries competitive in quality and price for internal and external market. The on going development activities in this area are concentrated on polymers processing (materials modification), foodstuff treatment and environmental protection. The development, the promotion and the technical support to consolidate this technology to the local industries is the main attribution of Institute for Energetic and Nuclear Research-IPEN, a governmental Institution.

  10. ITP Mining: Mining Industry of the Future Mineral Processing Technology Roadmap

    Broader source: Energy.gov [DOE]

    In June 1998, the Chairman of the National Mining Association and the Secretary of energy entered into a Compact to pursue a collaborative technology research partnership, the Mining Industry of the Future.

  11. Save Energy Now in Your Process Heating Systems; Industrial Technologies Program (ITP) BestPractices: Process Heating (Fact sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process Heating Systems Process heating accounts for about 36% of the total energy used in industrial manufacturing applications. And in some industries, this percentage is much higher. In the glass industry, for example, process heating accounts for about 80% of energy consumption, according to the U.S. Department of Energy's (DOE) Manufacturing Energy Consumption Survey. As energy costs continue to rise, industrial plants need effective ways to reduce the energy used for process heating. To

  12. Appendix C - Industrial technologies

    SciTech Connect (OSTI)

    None, None

    2002-12-20

    This report describes the results, calculations, and assumptions underlying the GPRA 2004 Quality Metrics results for all Planning Units within the Office of Industrial Technologies.

  13. Solar industrial process heat

    SciTech Connect (OSTI)

    Lumsdaine, E.

    1981-04-01

    The aim of the assessment reported is to candidly examine the contribution that solar industrial process heat (SIPH) is realistically able to make in the near and long-term energy futures of the United States. The performance history of government and privately funded SIPH demonstration programs, 15 of which are briefly summarized, and the present status of SIPH technology are discussed. The technical and performance characteristics of solar industrial process heat plants and equipment are reviewed, as well as evaluating how the operating experience of over a dozen SIPH demonstration projects is influencing institutional acceptance and economoc projections. Implications for domestic energy policy and international implications are briefly discussed. (LEW)

  14. Check Heat Transfer Services; Industrial Technologies Program (ITP) Energy Tips - Process Heating Tip Sheet #4 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    4 * September 2005 Industrial Technologies Program Check Heat Transfer Surfaces Industrial process heating systems use various methods to transfer heat to the load. These include direct heat transfer from the flame or heated gases to the load and indirect heat transfer from radiant tubes, muffles, or heat exchangers. Indirect heating systems that use fuel firing, steam, or hot liquids to supply heat are discussed in this tip sheet. In each case, clean heat transfer surfaces can improve system

  15. Furnace Pressure Controllers; Industrial Technologies Program (ITP) Energy Tips - Process Heating Tip Sheet #6 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 * September 2005 Industrial Technologies Program Furnace Pressure Controllers Furnace draft, or negative pres- sure, is created in fuel-fired furnaces when high temperature gases are discharged at a level higher than the furnace open- ings. This is commonly known as the chimney effect. The neg- ative pressure in a furnace that operates at a fixed temperature changes with the heat input rate or mass flow of flue gases moving through the stack. This negative pressure causes ambient air to leak

  16. Advanced Membrane Separation Technologies for Energy Recovery from Industrial Process Streams

    SciTech Connect (OSTI)

    Keiser, J.R.; Wang, D.; Bischoff, B.; Ciora; Radhakrishnan, B.; Gorti, S.B.

    2013-01-14

    Recovery of energy from relatively low-temperature waste streams is a goal that has not been achieved on any large scale. Heat exchangers do not operate efficiently with low-temperature streams and thus require such large heat exchanger surface areas that they are not practical. Condensing economizers offer one option for heat recovery from such streams, but they have not been widely implemented by industry. A promising alternative to these heat exchangers and economizers is a prototype ceramic membrane system using transport membrane technology for separation of water vapor and recovery of heat. This system was successfully tested by the Gas Technology Institute (GTI) on a natural gas fired boiler where the flue gas is relatively clean and free of contaminants. However, since the tubes of the prototype system were constructed of aluminum oxide, the brittle nature of the tubes limited the robustness of the system and even limited the length of tubes that could be used. In order to improve the robustness of the membrane tubes and make the system more suitable for industrial applications, this project was initiated with the objective of developing a system with materials that would permit the system to function successfully on a larger scale and in contaminated and potentially corrosive industrial environments. This required identifying likely industrial environments and the hazards associated with those environments. Based on the hazardous components in these environments, candidate metallic materials were identified that are expected to have sufficient strength, thermal conductivity and corrosion resistance to permit production of longer tubes that could function in the industrial environments identified. Tests were conducted to determine the corrosion resistance of these candidate alloys, and the feasibility of forming these materials into porous substrates was assessed. Once the most promising metallic materials were identified, the ability to form an alumina membrane layer on the surface of the metallic tubes was evaluated. Evaluation of this new style of membrane tube involved exposure to SO{sub 2} containing gases as well as to materials with a potential for fouling. Once the choice of substrate and membrane materials and design were confirmed, about 150 tubes were fabricated and assembled into three modules. These modules were mounted on an industrial size boiler and their performance carefully monitored during a limited testing period. The positive results of this performance test confirm the feasibility of utilizing such a system for recovery of heat and water from industrial waste streams. The improved module design along with use of long metallic substrate tubes with a ceramic membrane on the outer surface resulted in the successful, limited scale demonstration of the Transport Membrane Condenser (TMC) technology in the GTI test facility. This test showed this technology can successfully recover a significant amount of heat and water from gaseous waste streams. However, before industry will make the investment to install a full scale TMC, a full scale system will need to be constructed, installed and successfully operated at a few industrial sites. Companies were identified that had an interest in serving as a host site for a demonstration system.

  17. Preheated Combustion Air; Industrial Technologies Program (ITP) Process Heating Tip Sheet #1 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    fuel-fired industrial heating processes, one of the most potent ways to improve efficiency and productivity is to preheat the combustion air going to the burners. The source of this heat energy is the exhaust gas stream, which leaves the process at elevated temperatures. A heat exchanger, placed in the exhaust stack or ductwork, can extract a large portion of the thermal energy in the flue gases and transfer it to the incoming combustion air. Recycling heat this way will reduce the amount of the

  18. Low Emissions Burner Technology for Metal Processing Industry using Byproducts and Biomass Derived Liquid Fuels

    SciTech Connect (OSTI)

    Agrawal, Ajay; Taylor, Robert

    2013-09-30

    This research and development efforts produced low-emission burner technology capable of operating on natural gas as well as crude glycerin and/or fatty acids generated in biodiesel plants. The research was conducted in three stages (1) Concept definition leading to the design and development of a small laboratory scale burner, (2) Scale-up to prototype burner design and development, and (3) Technology demonstration with field vefiication. The burner design relies upon the Flow Blurring (FB) fuel injection based on aerodynamically creating two-phase flow near the injector exit. The fuel tube and discharge orifice both of inside diameter D are separated by gap H. For H < 0.25D, the atomizing air bubbles into liquid fuel to create a two-phase flow near the tip of the fuel tube. Pressurized two-phase fuel-air mixture exits through the discharge orifice, which results in expansion and breakup of air bubbles yielding a spray with fine droplets. First, low-emission combustion of diesel, biodiesel and straight VO (soybean oil) was achieved by utilizing FB injector to yield fine sprays for these fuels with significantly different physical properties. Visual images for these baseline experiments conducted with heat release rate (HRR) of about 8 kW illustrate clean blue flames indicating premixed combustion for all three fuels. Radial profiles of the product gas temperature at the combustor exit overlap each other signifying that the combustion efficiency is independent of the fuel. At the combustor exit, the NOx emissions are within the measurement uncertainties, while CO emissions are slightly higher for straight VO as compared to diesel and biodiesel. Considering the large variations in physical and chemical properties of fuels considered, the small differences observed in CO and NOx emissions show promise for fuel-flexible, clean combustion systems. FB injector has proven to be very effective in atomizing fuels with very different physical properties, and it offers a path forward to utilize both fossil and alternative liquid fuels in the same combustion system. In particular, experiments show that straight VO can be cleanly combusted without the need for chemical processing or preheating steps, which can result in significant economic and environmental benefits. Next, low-emission combustion of glycerol/methane was achieved by utilizing FB injector to yield fine droplets of highly viscous glycerol. Heat released from methane combustion further improves glycerol pre-vaporization and thus its clean combustion. Methane addition results in an intensified reaction zone with locally high temperatures near the injector exit. Reduction in methane flow rate elongates the reaction zone, which leads to higher CO emissions and lower NOx emissions. Similarly, higher air to liquid (ALR) mass ratio improves atomization and fuel pre-vaporization and shifts the flame closer to the injector exit. In spite of these internal variations, all fuel mixes of glycerol with methane produced similar CO and NOx emissions at the combustor exit. Results show that FB concept provides low emissions with the flexibility to utilize gaseous and highly viscous liquid fuels, straight VO and glycerol, without preheating or preprocessing the fuels. Following these initial experiments in quartz combustor, we demonstrated that glycerol combustion can be stably sustained in a metal combustor. Phase Doppler Particle Analyzer (PDPA) measurements in glycerol/methane flames resulted in flow-weighted Sauter Mean Diameter (SMD) of 35 to 40 μm, depending upon the methane percentage. This study verified that lab-scale dual-fuel burner using FB injector can successfully atomize and combust glycerol and presumably other highly viscous liquid fuels at relatively low HRR (<10 kW). For industrial applications, a scaled-up glycerol burner design thus seemed feasible.

  19. Proceedings of waste stream minimization and utilization innovative concepts: An experimental technology exchange. Volume 2, Industrial liquid waste processing, industrial gaseous waste processing

    SciTech Connect (OSTI)

    Lee, V.E. [ed.; Watts, R.L.

    1993-04-01

    This two-volume proceedings summarize the results of fifteen innovations that were funded through the US Department of Energy`s Innovative Concept Program. The fifteen innovations were presented at the sixth Innovative Concepts Fair, held in Austin, Texas, on April 22--23, 1993. The concepts in this year`s fair address innovations that can substantially reduce or use waste streams. Each paper describes the need for the proposed concept, the concept being proposed, and the concept`s economics and market potential, key experimental results, and future development needs. The papers are divided into two volumes: Volume 1 addresses innovations for industrial solid waste processing and municipal waste reduction/recycling, and Volume 2 addresses industrial liquid waste processing and industrial gaseous waste processing. Individual reports are indexed separately.

  20. Automotive Turbocharging: Industrial Requirements and Technology...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Turbocharging: Industrial Requirements and Technology Developments Automotive Turbocharging: Industrial Requirements and Technology Developments Significant improvements in...

  1. Industrial & Manufacturing Processes | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial & Manufacturing Processes Developing technologies, processes for optimal manufacturing As the world increasingly demands technological goods, companies are strained to optimize their manufacturing processes and manage waste and materials recycling. As part of Argonne's mission to contribute to a sustainable world, our scientists are creating next-generation catalysts, processes, coatings and technologies that will advance industrial development and output without compromising

  2. Summary of innovative concepts for industrial process improvement: An experimental technology exchange

    SciTech Connect (OSTI)

    Conger, R.L.; Lee, V.E.; Buel, L.M.

    1995-08-01

    This document is a compilation of one-page technical briefs that summarize the highlights of thirty-eight innovations that were presented at the seventh Innovative Concepts Fair, held in Denver, Colorado on April 20--21, 1995. Sixteen of the innovations were funded through the Innovative Concepts Program, and twenty-two innovations represent other state or federally funded programs. The concepts in this year`s fair addressed innovations that can substantially improve industrial processes. Each tech brief describes the need for the proposed concept; the concept being proposed; and the concept`s economics and market potential, key experimental results, and future development needs. A contact block is also included with each flier.

  3. Development and Field Trial of Dimpled-Tube Technology for Chemical Industry Process Heaters

    SciTech Connect (OSTI)

    Yaroslav Chudnovsky; Aleksandr Kozlov

    2006-10-12

    Most approaches to increasing heat transfer rates in the convection sections of gas-fired process heaters involve the incorporation of fins, baffles, turbulizers, etc. to increase either the heat transfer surface area or turbulence or both. Although these approaches are effective in increasing the heat transfer rates, this increase is invariably accompanied by an associated increase in convection section pressure drop as well as, for heaters firing dirty fuel mixtures, increased fouling of the tubes both of which are highly undesirable. GTI has identified an approach that will increase heat transfer rates without a significant increase in pressure drop or fouling rate. Compared to other types of heat transfer enhancement approaches, the proposed dimpled tube approach achieves very high heat transfer rates at the lowest pressure drops. Incorporating this approach into convection sections of chemical industry fired process heaters may increase energy efficiency by 3-5%. The energy efficiency increase will allow reducing firing rates to provide the required heating duty while reducing the emissions of CO2 and NOx.

  4. Technology transfer in the petrochemical industry

    SciTech Connect (OSTI)

    Tanaka, M.

    1994-01-01

    The paper deals with the development of the Japanese petrochemical industry from the 1950s through the 1960s solely from the standpoint of the process of technology transplantation. The Japanese petrochemical industry in this period is interesting as it relates to technology transfer to Japan because: (1) It was an industry at the core of the heavy and chemical industries, which were an important pillar of Japan's industrial policy; (2) It was a new technical field with no past history; and (3) Unraveling of technology was successfully pursued, with the result that Japan became a petrochemical technology-exporting country in the 1960s.

  5. Improved Technology Transfer Processes for the U.S. Upstream Petroleum Industry

    SciTech Connect (OSTI)

    Rowell, Deborah; Cole, E. Lance

    2003-01-24

    This report covers PTTC's technical progress during the 1st half of FY99, and illustrates its increasing impact on the independent oil and gas producing industry.

  6. Industrial Process Surveillance System

    DOE Patents [OSTI]

    Gross, Kenneth C.; Wegerich, Stephan W; Singer, Ralph M.; Mott, Jack E.

    2001-01-30

    A system and method for monitoring an industrial process and/or industrial data source. The system includes generating time varying data from industrial data sources, processing the data to obtain time correlation of the data, determining the range of data, determining learned states of normal operation and using these states to generate expected values, comparing the expected values to current actual values to identify a current state of the process closest to a learned, normal state; generating a set of modeled data, and processing the modeled data to identify a data pattern and generating an alarm upon detecting a deviation from normalcy.

  7. Industrial process surveillance system

    DOE Patents [OSTI]

    Gross, Kenneth C. (Bolingbrook, IL); Wegerich, Stephan W. (Glendale Heights, IL); Singer, Ralph M. (Naperville, IL); Mott, Jack E. (Idaho Falls, ID)

    1998-01-01

    A system and method for monitoring an industrial process and/or industrial data source. The system includes generating time varying data from industrial data sources, processing the data to obtain time correlation of the data, determining the range of data, determining learned states of normal operation and using these states to generate expected values, comparing the expected values to current actual values to identify a current state of the process closest to a learned, normal state; generating a set of modeled data, and processing the modeled data to identify a data pattern and generating an alarm upon detecting a deviation from normalcy.

  8. Industrial process surveillance system

    DOE Patents [OSTI]

    Gross, K.C.; Wegerich, S.W.; Singer, R.M.; Mott, J.E.

    1998-06-09

    A system and method are disclosed for monitoring an industrial process and/or industrial data source. The system includes generating time varying data from industrial data sources, processing the data to obtain time correlation of the data, determining the range of data, determining learned states of normal operation and using these states to generate expected values, comparing the expected values to current actual values to identify a current state of the process closest to a learned, normal state; generating a set of modeled data, and processing the modeled data to identify a data pattern and generating an alarm upon detecting a deviation from normalcy. 96 figs.

  9. Industrial Technologies - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Technologies » Technology Marketing Summaries Site Map Printable Version Share this resource About Search Categories (15) Advanced Materials Biomass and Biofuels Building Energy Efficiency Electricity Transmission Energy Analysis Energy Storage Geothermal Hydrogen and Fuel Cell Hydropower, Wave and Tidal Industrial Technologies Marketing Summaries (358) Solar Photovoltaic Solar Thermal Startup America Vehicles and Fuels Wind Energy Partners (27) Visual Patent Search Success Stories

  10. Forest Products Industry Technology Roadmap

    SciTech Connect (OSTI)

    none,

    2010-04-01

    This document describes the forest products industry's research and development priorities. The original technology roadmap published by the industry in 1999 and was most recently updated in April 2010.

  11. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel...

  12. The Industrialization of Thermoelectric Power Generation Technology...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Industrialization of Thermoelectric Power Generation Technology The Industrialization of Thermoelectric Power Generation Technology Presents module and system requirements for...

  13. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Ludtka, Gail Mackiewicz-; Chourey, Aashish

    2010-08-01

    As the original magnet designer and manufacturer of ORNL s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL s Materials Processing Group s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  14. Industrial Technology Research Institute | Open Energy Information

    Open Energy Info (EERE)

    Technology Research Institute Jump to: navigation, search Logo: Industrial Technology Research Institute Name: Industrial Technology Research Institute Address: Rm. 112, Bldg. 24,...

  15. IMPACTS: Industrial Technologies Program, Summary of Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    91 DOE Industrial Technologies Program Appendix 7: Methodology for Technology Tracking and Assessment of Benefits u Technology Tracking......

  16. Technology Selection Process

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    technologies, including Technical Advisory Groups and the Energy Efficiency Technology Roadmap. Technical Advisory Groups E3T engages stakeholders of electric power industries in...

  17. Save Energy Now in Your Steam Systems; Industrial Technologies Program (ITP) BestPractices: Process Heating (Fact sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Systems Steam systems account for about 30% of the total energy used in industrial applications for product output. These systems can be indispensable in delivering the energy needed for process heating, pressure control, mechanical drives, separation of components, and production of hot water for process reactions. As energy costs continue to rise, industrial plants need effective ways to reduce the amount of energy consumed by their steam systems. To help meet this need, the U.S.

  18. Industries & Technologies | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Information Resources » Industries & Technologies Industries & Technologies The Advanced Manufacturing Office (AMO) emphasizes innovative technologies to increase manufacturing agility and open new markets. AMO also maintains a range of projects, analyses, protocols, and strategies to reduce industrial energy intensity and carbon emissions in specific industries and technology areas: Industries Aluminum Chemicals Forest Products Glass Metal Casting Mining Other Industries Petroleum

  19. The Office of Industrial Technologies technical reports

    SciTech Connect (OSTI)

    Not Available

    1992-01-01

    The US Department of Energy's Office of Industrial Technologies (OIT) conducts R D activities which focus on the objectives of improving energy efficiency and providing for fuel flexibility within US industry in the area of industrial energy conservation. The Office also conducts programs to reduce waste generation, increase recycling efforts, and improve the use of wastes as process feedstocks. An active program of technology transfer and education supports these activities and encourages adoption of new technologies. To accomplish these objectives OIT cooperates with the private sector to identify its technological needs and to share R D efforts. R D is conducted to the point that a new technology is shown to work and that it can be transferred to the private sector end-users. This bibliography contains information on all scientific and technical reports sponsored by the DOE Industrial Energy Conservation Program during the years 1988--1990.

  20. ITP Mining: Mining Industry of the Future Mineral Processing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of the Future Mineral Processing Technology Roadmap ITP Mining: Mining Industry of the Future Mineral Processing Technology Roadmap PDF icon mptroadmap.pdf More Documents & ...

  1. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Lutdka, G. M.; Chourey, A.

    2010-05-12

    As the original magnet designer and manufacturer of ORNLs 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNLs Materials Processing Groups and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  2. IMPACTS: Industrial Technologies Program, Summary of Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    IMPACTS: Industrial Technologies Program, Summary of Program Results for CY2009 IMPACTS: Industrial Technologies Program, Summary of Program Results for CY2009 PDF icon ...

  3. Common Industrial Lighting Upgrade Technologies | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Common Industrial Lighting Upgrade Technologies Common Industrial Lighting Upgrade Technologies This tip sheet provides information on two lighting types and upgrade options, ...

  4. Reduce Air Infiltration in Furnaces; Industrial Technologies Program (ITP) Energy Tips - Process Heating Tip Sheet #5 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 * January 2006 Industrial Technologies Program Reduce Air Infiltration in Furnaces Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace gases are less dense and more buoyant than ambient air, so they rise, creating a differential pressure between the top and the bottom of the furnace. This differential, known as thermal head, is the source of a natural draft or negative pressure in furnaces and boilers. A well-designed furnace (or boiler) is built to

  5. Emerging energy-efficient industrial technologies

    SciTech Connect (OSTI)

    Martin, N.; Worrell, E.; Ruth, M.; Price, L.; Elliott, R.N.; Shipley, A.M.; Thorne, J.

    2000-10-01

    U.S. industry consumes approximately 37 percent of the nation's energy to produce 24 percent of the nation's GDP. Increasingly, industry is confronted with the challenge of moving toward a cleaner, more sustainable path of production and consumption, while increasing global competitiveness. Technology will be essential for meeting these challenges. At some point, businesses are faced with investment in new capital stock. At this decision point, new and emerging technologies compete for capital investment alongside more established or mature technologies. Understanding the dynamics of the decision-making process is important to perceive what drives technology change and the overall effect on industrial energy use. The assessment of emerging energy-efficient industrial technologies can be useful for: (1) identifying R&D projects; (2) identifying potential technologies for market transformation activities; (3) providing common information on technologies to a broad audience of policy-makers; and (4) offering new insights into technology development and energy efficiency potentials. With the support of PG&E Co., NYSERDA, DOE, EPA, NEEA, and the Iowa Energy Center, staff from LBNL and ACEEE produced this assessment of emerging energy-efficient industrial technologies. The goal was to collect information on a broad array of potentially significant emerging energy-efficient industrial technologies and carefully characterize a sub-group of approximately 50 key technologies. Our use of the term ''emerging'' denotes technologies that are both pre-commercial but near commercialization, and technologies that have already entered the market but have less than 5 percent of current market share. We also have chosen technologies that are energy-efficient (i.e., use less energy than existing technologies and practices to produce the same product), and may have additional ''non-energy benefits.'' These benefits are as important (if not more important in many cases) in influencing the decision on whether to adopt an emerging technology. The technologies were characterized with respect to energy efficiency, economics, and environmental performance. The results demonstrate that the United States is not running out of technologies to improve energy efficiency and economic and environmental performance, and will not run out in the future. We show that many of the technologies have important non-energy benefits, ranging from reduced environmental impact to improved productivity and worker safety, and reduced capital costs.

  6. ITP Mining: Mining Industry Roadmap for Crosscutting Technologies |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Roadmap for Crosscutting Technologies ITP Mining: Mining Industry Roadmap for Crosscutting Technologies PDF icon ccroadmap.pdf More Documents & Publications ITP Mining: Exploration and Mining Technology Roadmap ITP Mining: Mining Industry of the Future Mineral Processing Technology Roadmap ITP Mining: Education Roadmap for Mining Professionals

  7. Steel Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Technology Roadmap Steel Industry Technology Roadmap Table of Contents Introduction Process Improvement 2.1 Cokemaking 2.2 Ironmaking 2.3 Basic Oxygen Furnace (BOF) Steelmaking 2.4 Electric Arc Furnace (EAF) Steelmaking 2.5 Ladle Refining 2.6 Casting 2.7 Rolling and Finishing 2.8 Refractories Iron Recycling Unit 3.1 By-products 3.2 Obsolete Scrap Environment 4.1 Cokemaking 4.2 Ironmaking 4.3 Steelmaking - Basic Oxygen Furnace (BOF) 4.4 Steelmaking - Electric Arc Furnace (EAF) 4.5

  8. Process modeling and industrial energy use

    SciTech Connect (OSTI)

    Howe, S O; Pilati, D A; Sparrow, F T

    1980-11-01

    How the process models developed at BNL are used to analyze industrial energy use is described and illustrated. Following a brief overview of the industry modeling program, the general methodology of process modeling is discussed. The discussion highlights the important concepts, contents, inputs, and outputs of a typical process model. A model of the US pulp and paper industry is then discussed as a specific application of process modeling methodology. Case study results from the pulp and paper model illustrate how process models can be used to analyze a variety of issues. Applications addressed with the case study results include projections of energy demand, conservation technology assessment, energy-related tax policies, and sensitivity analysis. A subsequent discussion of these results supports the conclusion that industry process models are versatile and powerful tools for energy end-use modeling and conservation analysis. Information on the current status of industry models at BNL is tabulated.

  9. Clean Technology Sustainable Industries Organization | Open Energy...

    Open Energy Info (EERE)

    Sustainable Industries Organization Jump to: navigation, search Name: Clean Technology & Sustainable Industries Organization Place: Royal Oak, Michigan Zip: 48073 Product: A...

  10. Innovative Process Technologies

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovative Process Technologies Fact Sheets Research Team Members Key Contacts Innovative Process Technologies Innovative Process Technologies is concerned with the development of innovative costeffective technologies that promote efficiency, environmental performance, availability of advanced energy systems, and the development of computational tools that shorten development timelines of advanced energy systems. NETL, working with members of the NETL-Regional University Alliance (NETL-RUA),

  11. Industrial Solar Technology Corp | Open Energy Information

    Open Energy Info (EERE)

    Solar Technology Corp Jump to: navigation, search Name: Industrial Solar Technology Corp Place: Golden, Colorado Zip: CO 80403-1 Product: IST designs, manufactures, installs and...

  12. Container Technologies Industries, LLC receives small business...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Container Technologies ... Container Technologies Industries, LLC receives small business award The mp4 video format is not supported by this browser. Download video Captions: On...

  13. Award Selections for Industrial Technologies Program Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    A chart detailling Award Selections for Industrial Technologies Program Recovery Act Funding Energy Efficient Information and Communication Technology (ICT) PDF icon Award ...

  14. IMPACTS: Industrial Technologies Program, Summary of Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    77 DOE Industrial Technologies Program Appendix 4: Method of Calculating Results for the IAC Program u IAC Table......

  15. Ashkelon Technological Industries ATI | Open Energy Information

    Open Energy Info (EERE)

    Ashkelon Technological Industries (ATI) Place: Israel Sector: Services Product: General Financial & Legal Services ( Government Public sector ) References: Ashkelon...

  16. Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in Process Heating Systems; Industrial Technologies Program (ITP) BestPractices: Process Heating (Fact sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process heating plays a key role in the production of basic materials such as steel, aluminum, and glass and in the manufacture of value-added products made from these materials. Faced with regulatory and competitive pressures to control emissions and reduce operating costs, metal and glass manufacturers are considering a variety of options for reducing overall energy consumption. As 38% of the energy used in U.S. industrial plants is consumed for process heating appli- cations, metal and glass

  17. Thompson Technology Industries TTI | Open Energy Information

    Open Energy Info (EERE)

    TTI Jump to: navigation, search Name: Thompson Technology Industries (TTI) Place: Novato, California Zip: 94949 Sector: Solar Product: Designer and manufacturer of solar tracking...

  18. IMPACTS: Industrial Technologies Program, Summary of Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    181 DOE Industrial Technologies Program Appendix 5: Method of Calculating Results for the Save Energy Now Initiative u Large Plant Assessments ......

  19. Clean Technology & Sustainable Industries Organization | Open...

    Open Energy Info (EERE)

    leCleanTechnology%26SustainableIndustriesOrganization&oldid765712" Categories: Organizations Networking Organizations Trade Groups Stubs Articles with outstanding TODO tasks...

  20. Gamma Industry Processing Alliance Overview

    Office of Environmental Management (EM)

    NATIONAL STAKEHOLDERS TRANSPORTATION FORUM WHO IS GIPA? * Alliance made up of 15 companies from the Medical Device Manufacturers, Cobalt source , manufacturers and one industrial processing company Represents all the major gamma processing * Represents all the major gamma processing facilities within the US to the regulatory bodies such as the USNRC. * Member of International Irradiation Association (iiA) WHO IS GIPA? An alliance created to advocate the development of An alliance created to

  1. Office of Industrial Technologies research in progress

    SciTech Connect (OSTI)

    Not Available

    1993-05-01

    The US Department of Energy (DOE) Office of Industrial Technologies (OIT) conducts research and development activities which focus on improving energy efficiency and providing for fuel flexibility within US industry in the area of industrial conservation. The mission of OIT is to increase the utilization of existing energy-efficient equipment and to find and promote new, cost-effective ways for industrial facilities to improve their energy efficiency and minimize waste products. To ensure advancement of the technological leadership of the United States and to improve the competitiveness of American industrial products in world markets, OIT works closely with industrial partners, the staffs of the national laboratories, and universities to identify research and development needs and to solve technological challenges. This report contains summaries of the currently active projects supported by the Office of Industrial Technologies.

  2. The Office of Industrial Technologies - enhancing the competitiveness, efficiency, and environmental quality of American industry through technology partnerships

    SciTech Connect (OSTI)

    1997-09-01

    A critical component of the Federal Government`s effort to stimulate improved industrial energy efficiency is the DOE`s Office of Industrial Technologies (OIT). OIT funds research, development, and demonstration (RD&D) efforts and transfers the resulting technology and knowledge to industry. This document describes OIT`s program, including the new Industries of the Future (IOF) initiative and the strategic activities that are part of the IOF process. It also describes the energy, economic, and environmental characteristics of the materials and process industries that consume nearly 80% of all energy used by manufacturing in the United States. OIT-supported RD&D activities relating to these industries are described, and quantitative estimates of the potential benefits of many OIT-supported technologies for industry are also provided.

  3. The Industrialization of Thermoelectric Power Generation Technology |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy The Industrialization of Thermoelectric Power Generation Technology The Industrialization of Thermoelectric Power Generation Technology Presents module and system requirements for high volume power generation with thermoelectrics such desirable thermoelectric properties, low material toxicity, interface compatibility, cost scalability, raw material availability and module reliability PDF icon miner.pdf More Documents & Publications Performance, Market and

  4. Industrial Technologies Funding Profile by Subprogram

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Funding Profile by Subprogram (dollars in thousands) FY 2008 Current Appropriation a FY 2009 Original Appropriation FY 2009 Additional Appropriation FY 2010 Request Industrial Technologies Industries of the Future (Specific) 10,969 15,575 - 12,627 Industries of the Future (Crosscutting - Including Inventions and Innovations) 52,223 74,425 - 87,373 Efficiency of Information and Communications Technology and Standards - - 50,000 - Total, Industrial Technologies 63,192 90,000 50,000 100,000 Public

  5. Industrial Inspection Technologies | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Inspection Technologies at GE Global Research Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Industrial Inspection Technologies at GE Global Research Waseem Faidi, manager of the Inspection and Metrology Lab at GE Global Research, describes developments in industrial inspection. You Might Also Like

  6. The future steelmaking industry and its technologies

    SciTech Connect (OSTI)

    Fruehan, R.J.; Paxton, H.W.; Giarratani, F.; Lave, L. |

    1995-01-01

    The objective of this report is to develop a vision of the future steelmaking industry including its general characteristics and technologies. In addition, the technical obstacles and research and development opportunities for commercialization of these technologies are identified. The report is being prepared by the Sloan Steel Industry Competitiveness Study with extensive input from the industry. Industry input has been through AISI (American Iron and Steel Institute), SMA (Steel Manufacturers Association) and contacts with individual company executives and technical leaders. The report identifies the major industry drivers which will influence technological developments in the industry for the next 5--25 years. Initially, the role of past drivers in shaping the current industry was examined to help understand the future developments. Whereas this report concentrates on future technologies other major factors such as national and international competition, human resource management and capital concerns are examined to determine their influence on the future industry. The future industry vision does not specify specific technologies but rather their general characteristics. Finally, the technical obstacles and the corresponding research and development required for commercialization are detailed.

  7. Check Burner Air to Fuel Ratios; Industrial Technologies Program (ITP) Process Heating Tip Sheet #2 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    checking and resetting of air-fuel ratios for burners is one of the simplest ways to get maximum efficiency out of fuel-fired process heating equipment such as furnaces, ovens, heaters, and boilers. Most high temperature direct-fired furnaces, radiant tubes, and boilers operate with about 10% to 20% excess combustion air at high fire to prevent the formation of dangerous carbon monoxide and soot deposits on heat transfer surfaces and inside radiant tubes. For the fuels most commonly used by U.S.

  8. Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief. Industrial Technologies Program (ITP) (Brochure).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance U.S. Department of Energy Energy Efficiency and Renewable Energy Bringing you a prosperous future where energy is clean, abundant, reliable, and affordable Industrial Technologies Program Boosting the productivity and competitiveness of U.S. industry through improvements in energy and environmental performance 1 BestPractices Technical Brief Waste Heat Reduction and Recovery for Improving

  9. 2008 Industrial Technologies Market Report, May 2009

    SciTech Connect (OSTI)

    Energetics; DOE

    2009-07-01

    The industrial sector is a critical component of the U.S. economy, providing an array of consumer, transportation, and national defense-related goods we rely on every day. Unlike many other economic sectors, however, the industrial sector must compete globally for raw materials, production, and sales. Though our homes, stores, hospitals, and vehicles are located within our borders, elements of our goods-producing industries could potentially be moved offshore. Keeping U.S. industry competitive is essential to maintaining and growing the U.S. economy. This report begins with an overview of trends in industrial sector energy use. The next section of the report focuses on some of the largest and most energy-intensive industrial subsectors. The report also highlights several emerging technologies that could transform key segments of industry. Finally, the report presents policies, incentives, and drivers that can influence the competitiveness of U.S. industrial firms.

  10. High Impact Technology Catalyst Industry Roundtable

    Broader source: Energy.gov [DOE]

    Please join the Department of Energy Commercial Buildings Integration Program for an Industry Roundtable discussion on the High Impact Technology Catalyst. The Roundtable will be part of the BTO...

  11. Oxygen-Enriched Combustion; Industrial Technologies Program ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... appli- cation is a PHAST analysis of a forging furnace where the flue gas temperature is ... Reference Improving Process Heating System Performance: A Sourcebook for Industry. DOE and ...

  12. Automotive Turbocharging: Industrial Requirements and Technology

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Developments | Department of Energy Turbocharging: Industrial Requirements and Technology Developments Automotive Turbocharging: Industrial Requirements and Technology Developments Significant improvements in turbocharger performance will be difficult to achieve requires a proper understanding of the trade-offs and engine effects and impacts must be part of turbocharger development PDF icon deer09_baines.pdf More Documents & Publications Advanced Boost System Development for Diesel

  13. Roadmap for Process Heating Technology | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Roadmap for Process Heating Technology Roadmap for Process Heating Technology This roadmap identifies priority research & development goals and near-term non-research goals to improve industrial process heating. PDF icon Roadmap for Process Heating Technology (March 2001) More Documents & Publications Process Heating Roadmap to Help U.S. Industries Be Competitive ITP Chemicals: Vision 2020 Technology Roadmap for Combinatroial Methods; September 2001 ITP Aluminum: Alumina Technology

  14. Load Preheating Using Flue Gases from a Fuel-Fired Heating System; Industrial Technologies Program (ITP) Energy Tips - Process Heating Tip Sheet #9 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    9 * January 2006 Industrial Technologies Program Load Preheating Using Flue Gases from a Fuel-Fired Heating System The thermal efficiency of a heating system can be improved significantly by using heat contained in furnace flue gases to preheat the furnace load (material coming into the furnace). If exhaust gases leaving a fuel-fired furnace can be brought into contact with a relatively cool incoming load, heat will be transferred directly to the load. Since there is no intermediate step, like

  15. Emerging Energy-Efficient Technologies for Industry

    SciTech Connect (OSTI)

    Worrell, Ernst; Martin, Nathan; Price, Lynn; Ruth, Michael; Elliot, Neal; Shipley, Anna; Thorn, Jennifer

    2005-05-05

    U.S. industry consumes approximately 37 percent of thenation's energy to produce 24 percent of the nation's GDP. Increasingly,society is confronted with the challenge of moving toward a cleaner, moresustainable path of production and consumption, while increasing globalcompetitiveness. Technology is essential in achieving these challenges.We report on a recent analysis of emerging energy-efficient technologiesfor industry, focusing on over 50 selected technologies. The technologiesare characterized with respect to energy efficiency, economics andenvironmental performance. This paper provides an overview of theresults, demonstrating that we are not running out of technologies toimprove energy efficiency, economic and environmental performance, andneither will we in the future. The study shows that many of thetechnologies have important non-energy benefits, ranging from reducedenvironmental impact to improved productivity, and reduced capital costscompared to current technologies.

  16. The Industrial Technologies Program: Meeting the Challenge

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Technologies Program: Meeting the Challenge STEAB Meeting October 17, 2007 Douglas E. Kaempf Program Manager Industry: Critical to U.S. Energy Security & Economy The U.S. manufacturing sector * Consumes more energy than any sector of the economy * Makes highest contribution to GDP (12%) * Produces nearly 1/4 th of world manufacturing output * Supplies >60% of US exports, worth $50 billion/month 2004 Nominal GDP, $ Billions 15,000 Ranks as 12,000 eighth largest 9,000 economy

  17. Industrial and Process Efficiency Performance Incentives

    Broader source: Energy.gov [DOE]

    The New York State Energy Research and Development Authority (NYSERDA) offers the Industrial and Process Efficiency (IPE) Program to provide performance-based incentives to manufacturers and data...

  18. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop ...

  19. Industrial Materials and Inspection Technologies | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Materials and Inspection Technologies Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Industrial Materials and Inspection Technologies Waseem Faidi 2013.06.12 Hi, I am Waseem Faidi and I lead the Inspection and Metrology Lab at GE Global Research in developing novel inspection and process monitoring solutions

  20. Science and technology for industrial ecology

    SciTech Connect (OSTI)

    Gilmartin, T.J.; Allenby, B.R.

    1996-07-10

    Scientific and technological communities have a significant role to play and responsibility for the evolution of global sustainability (continuously improving quality of life into the indefinite future). Sustainability is not possible without a substantially improved science and technology basis for industrial ecology. Society needs data and understanding of complex ecological issues to govern itself in a sustainable manner. We should: support and develop multi-disciplinary programs which create the scientific basis for understanding natural and anthropogenic complex systems and for developing environmentally and economically efficient technology; demonstrate a systems-based approach to science and technology issues which is life-cycle comprehensive, integrates environmental considerations, and promotes conservation of natural resources; and encourage development of responsible, technically and scientifically valid, cost-effective environmental laws and practices.

  1. Advanced technology options for industrial heating equipment research

    SciTech Connect (OSTI)

    Jain, R.C.

    1992-10-01

    This document presents a strategy for a comprehensive program plan that is applicable to the Combustion Equipment Program of the DOE Office of Industrial Technologies (the program). The program seeks to develop improved heating equipment and advanced control techniques which, by improvements in combustion and beat transfer, will increase energy-use efficiency and productivity in industrial processes and allow the preferred use of abundant, low grade and waste domestic fuels. While the plan development strategy endeavors to be consistent with the programmatic goals and policies of the office, it is primarily governed by the needs and concerns of the US heating equipment industry. The program, by nature, focuses on energy intensive industrial processes. According to the DOE Manufacturing Energy Consumption Survey (MECS), the industrial sector in the US consumed about 21 quads of energy in 1988 in the form of coal, petroleum, natural gas and electricity. This energy was used as fuels for industrial boilers and furnaces, for agricultural uses, for construction, as feedstocks for chemicals and plastics, and for steel, mining, motors, engines and other industrial use over 75 percent of this energy was consumed to provide heat and power for manufacturing industries. The largest consumers of fuel energy were the primary metals, chemical and allied products, paper and allied products, and stone, clay and glass industry groups which accounted for about 60% of the total fuel energy consumed by the US manufacturing sector.

  2. Energy Assessment Helps Kaiser Aluminum Save Energy and Improve Productivity; DOE Software Adopted as Standard for Analyzing Plant Process Heating Systems Company-Wide; Industrial Technologies Program (ITP) Save Energy Now (SEN) Case Study

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Kaiser Aluminum plant in Sherman, Texas, improved its annual furnace energy intensity by 11.1% after imple- menting recommendations from the Save Energy Now assessment. Energy Assessment Helps Kaiser Aluminum Save Energy and Improve Productivity DOE Software Adopted as Standard for Analyzing Plant Process Heating Systems Company-Wide Industrial Technologies Program Case Study Key Findings * Opportunities for energy efficiency do not require large capital expenditures to achieve significant

  3. Florida's electric industry and solar electric technologies

    SciTech Connect (OSTI)

    Camejo, N.

    1983-12-01

    The Florida Electric Industry is in a process of diversifying its generation technology and its fuel mix. This is being done in an effort to reduce oil consumption, which in 1981 accounted for 46.5% of the electric generation by fuel type. This does not compare well with the rest of the nation where oil use is lower. New coal and nuclear units are coming on line, and probably more will be built in the near future. However, eventhough conservation efforts may delay their construction, new power plants will have to be built to accomodate the growing demand for electricity. Other alternatives being considered are renewable energy resources. The purpose of this paper is to present the results of a research project in which 10 electric utilities in Florida and the Florida Electric Power Coordinating Group rated six Solar Electric options. The Solar Electric options considered are: 1) Wind, 2) P.V., 3) Solar thermal-electric, 4) OTEC, 5) Ocean current, and 6) Biomass. The questionaire involved rating the economic and technical feasibility, as well as, the potential environmental impact of these options in Florida. It also involved rating the difficulty in overcoming institutional barriers and assessing the status of each option. A copy of the questionaire is included after the references. The combined capacity of the participating utilities represent over 90% of the total generating capacity in Florida. A list of the participating utilities is also included. This research was done in partial fulfillment for the Mater's of Science Degree in Coastal Zone Management. This paper is complementary to another paper (in these condensed conference proceedings) titled COASTAL ZONE ENERGY MANAGEMENT: A multidisciplinary approach for the integration of Solar Electric Systems with Florida's power generation system, which present a summary of the Master's thesis.

  4. Process Heating Roadmap to Help U.S. Industries Be Competitive | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Roadmap to Help U.S. Industries Be Competitive Process Heating Roadmap to Help U.S. Industries Be Competitive This brief summarizes the development of a comprehensive plan for meeting industrial process heating needs started by the Industrial Heating Equipment Association (IHEA) and DOE in 1999. PDF icon Process Heating Roadmap to Help U.S. Industries Be Competitive (January 2001) More Documents & Publications Roadmap for Process Heating Technology The Big Picture on Process

  5. Improve Chilled Water System Performance, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program Chilled Water System Analysis Tool (CWSAT) can help optimize the performance of of industrial chilled water systems.

  6. Tools to Boost Steam System Efficiency, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program steam software tools can help industrial plants identify steam system improvements to save energy and money.

  7. Roadmap for Process Heating Technology

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... fellowships and internships for graduate students * Lack of sufficient technical talent at ... Roadmap for Process Heating Technology March 16, 2001 21 Key Barriers * Perception that ...

  8. Information Technology Industry Council Comment | Department of Energy

    Energy Savers [EERE]

    Information Technology Industry Council Comment Information Technology Industry Council Comment The Information Technology Industry Council (ITI) appreciates the opportunity to submit comments in response to the Regulatory Burden RFI.1 ITI represents the leading global innovators of information and communications technology (ICT), an industry committed to developing energy-efficient solutions both for our own products and to help enable energy efficiency in other more energy intensive sectors.

  9. ITP Aluminum: Aluminum Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Roadmap ITP Aluminum: Aluminum Industry Technology Roadmap PDF icon al_roadmap.pdf More Documents & Publications ITP Aluminum: Aluminum Industry Vision: Sustainable Solutions for a Dynamic World ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) Overview of Recycling Technology R&D

  10. Industrial Technologies Available for Licensing - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Technologies Site Map Printable Version Share this resource About Search Categories (15) Advanced Materials Biomass and Biofuels Building Energy Efficiency Electricity Transmission Energy Analysis Energy Storage Geothermal Hydrogen and Fuel Cell Hydropower, Wave and Tidal Industrial Technologies Marketing Summaries (358) Solar Photovoltaic Solar Thermal Startup America Vehicles and Fuels Wind Energy Partners (27) Visual Patent Search Success Stories Browse Industrial Technologies

  11. ITP Petroleum Refining: Technology Roadmap for the Petroleum Industry |

    Office of Environmental Management (EM)

    Department of Energy Technology Roadmap for the Petroleum Industry ITP Petroleum Refining: Technology Roadmap for the Petroleum Industry PDF icon petroleumroadmap.pdf More Documents & Publications ITP Aluminum: Energy and Environmental Profile of the U.S. Aluminum Industry ITP Aluminum: Technical Working Group on Inert Anode Technologies 2011 Strategic Plan

  12. Surveillance of industrial processes with correlated parameters

    DOE Patents [OSTI]

    White, A.M.; Gross, K.C.; Kubic, W.L.; Wigeland, R.A.

    1996-12-17

    A system and method for surveillance of an industrial process are disclosed. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions. 10 figs.

  13. Surveillance of industrial processes with correlated parameters

    DOE Patents [OSTI]

    White, Andrew M. (Skokie, IL); Gross, Kenny C. (Bolingbrook, IL); Kubic, William L. (Sante Fe, NM); Wigeland, Roald A. (Olympia Fields, IL)

    1996-01-01

    A system and method for surveillance of an industrial process. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions.

  14. ITP Glass: Glass Industry Technology Roadmap; April 2002 | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Glass Industry Technology Roadmap; April 2002 ITP Glass: Glass Industry Technology Roadmap; April 2002 PDF icon glass2002roadmap.pdf More Documents & Publications ITP Glass: Glass Industry of the Future: Energy and Environmental Profile of the U.S. Glass Industry; April, 2002 ITP Glass: Industrial Glass Bandwidth Analysis Final Report, August 2007 ITP Glass: A Clear Vision for a Bright Future

  15. Collaborative Technology Assessments Of Transient Field Processing...

    Office of Scientific and Technical Information (OSTI)

    Collaborative Technology Assessments Of Transient Field Processing And Additive ... Title: Collaborative Technology Assessments Of Transient Field Processing And Additive ...

  16. ITP Metal Casting: Metalcasting Industry Technology Roadmap | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Metalcasting Industry Technology Roadmap ITP Metal Casting: Metalcasting Industry Technology Roadmap PDF icon roadmap.pdf More Documents & Publications ITP Metal Casting: A Vision for the U.S. Metal Casting Industry: 2002 and Beyond ITP Metal Casting: Energy Use in Selected Metalcasting Facilities - 2003 ITP Metal Casting: Theoretical/Best Practice Energy Use in Metalcasting Operations

  17. Bio Processing Technology Inc | Open Energy Information

    Open Energy Info (EERE)

    Processing Technology Inc Jump to: navigation, search Name: Bio Processing Technology Inc Place: New Indiana, Indiana Product: Focused on technologies that convert corn and other...

  18. NREL Technology Partnership Agreement Process

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    NREL Technology Partnership Agreement Process NREL/Partner Discuss Project Proposal DOE Reviews and Approves Partner Sends Funds to NREL NREL/Partner Start Work NREL/Partner Manage Commitment NREL Determines if Project Meets Qualifications Parties Sign Agreement NREL/DOE Review. Negotiate as Needed. NREL/Partner Determine Agreement Type NREL/Partner Develop Statement of Work NREL Provides Draft Agreement For more information about the technology partnership agreement process, see the NREL

  19. Container Technologies Industries, LLC receives small business award | Y-12

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    National Security Complex Container Technologies ... Container Technologies Industries, LLC receives small business award The mp4 video format is not supported by this browser. Download video Captions: On Time: 5:04 min. CNS recently honored Container Technologies Industries, LLC, a small business in Scott County, with an award. Learn how CTI is making a difference in an economically challenged community

  20. Enforcement Letter, Amer Industrial Technologies - April 13,...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies - April 13, 2010 More Documents & Publications Enforcement Letter, Parsons Technology Development & Fabrication Complex - April 13, 2010 Independent Oversight...

  1. How Healthcare + Industry Breeds Better Inspection Technology | GE Global

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Research How Healthcare + Industry Breeds Better Inspection Technology Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) How Healthcare + Industry Breeds Better Inspection Technology Healthcare and industrial inspection technologies seem worlds apart; but overlapping areas of expertise like those are among the things

  2. QER - Comment of Information Technology Industry Council 1 | Department of

    Energy Savers [EERE]

    Energy 1 QER - Comment of Information Technology Industry Council 1 From: Hankin, Chris [chankin@itic.org] Sent: Wednesday, October 01, 2014 8:32 AM To: QERcomments CC: Steve Crout; Welsh, Peggy; Pickett, Adonica (Renee) Subject: QER -- Comments of the Information Technology Industry Council Attachment: DOEQERITIcomments2014.pdf All: Please find attached the comments of the Information Technology Industry Council (ITI) to assist in the Department's Quadrennial Energy Review. The contacts as

  3. DOE and Industry Showcase New Control Systems Security Technologies at

    Office of Environmental Management (EM)

    DistribuTECH | Department of Energy and Industry Showcase New Control Systems Security Technologies at DistribuTECH DOE and Industry Showcase New Control Systems Security Technologies at DistribuTECH March 25, 2010 - 1:20pm Addthis DistribuTECH Conference Tuesday-Thursday, March 23-25, 2010 Tampa Convention Center Booth #231 Tampa, FL Join the Department of Energy and its industry partners as they showcase six new products and technologies designed to secure the nation's energy

  4. Gamma Industry Processing Alliance Overview | Department of Energy

    Office of Environmental Management (EM)

    Gamma Industry Processing Alliance Overview Gamma Industry Processing Alliance Overview PDF icon Gamma Industry Processing Alliance Overview More Documents & Publications 2011 NTSF Meeting Summary NTSF Spring 2011 Agenda Department of Energy Office of Science Transportation Overview

  5. Pulead Technology Industry Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    China Product: China-based company which makes both Anode and Cathode material for Lithium batteries. References: Pulead Technology Industry Co, Ltd1 This article is a stub....

  6. Thompson Technology Industries Inc TTI | Open Energy Information

    Open Energy Info (EERE)

    Inc TTI Jump to: navigation, search Name: Thompson Technology Industries, Inc. (TTI) Place: Novato, California Zip: 94949 Product: California-based maker of PV tracking systems,...

  7. NREL Industry Partners Move Cellulosic Ethanol Technology Forward...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    NREL Industry Partners Move Cellulosic Ethanol Technology Forward Lab Contributes Scientific Foundation for Making Biofuel from Non-Food Sources May 15, 2008 Collaborative ...

  8. DOE and Industry Showcase New Control Systems Security Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Delivery Systems Cybersecurity Control Systems Security News Archive DOE and Industry Showcase New Control Systems Security Technologies at DistribuTECH DOE and ...

  9. Stage Gate Review Guide for the Industrial Technologies Program

    Broader source: Energy.gov [DOE]

    Stage-Gate Innovation Management Guidelines: Managing Risk Through Structured Project Decision-Making, February 2007. From the Industrial Technologies Program (now the Advanced Manufacturing Office).

  10. Combustion Turbine CHP System for Food Processing Industry -...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Combustion Turbine CHP System for Food Processing Industry - Presentation by Frito-Lay North America, June 2011 Combustion Turbine CHP System for Food Processing Industry - ...

  11. Aerogel-Based Insulation for High-Temperature Industrial Processes...

    Office of Scientific and Technical Information (OSTI)

    Aerogel-Based Insulation for High-Temperature Industrial Processes Citation Details In-Document Search Title: Aerogel-Based Insulation for High-Temperature Industrial Processes ...

  12. Waste Heat Management Options for Improving Industrial Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Management Options for Improving Industrial Process Heating Systems Waste Heat Management Options for Improving Industrial Process Heating Systems This presentation covers...

  13. Department of Energy Quadrennial Technology Review Building & Industrial

    Broader source: Energy.gov (indexed) [DOE]

    Efficiency Workshop | Department of Energy Public release of the documents and presentations shared during the stationary efficiency workshop, along with anonymous notes of the workshop and focus group. PDF icon Department of Energy Quadrennial Technology Review Building & Industrial Efficiency Workshop More Documents & Publications Quadrennial Technology Review Workshop Portfolios Quadrennial Technology Review Workshops Department of Energy Quadrennial Technology Review Grid

  14. Reduce NOx and Improve Energy Efficiency, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program NOx and Energy Assessment Tool (NxEAT) can help petroleum refining and chemical plants improve energy efficiency.

  15. Partnering for success: Industrial technologies program

    SciTech Connect (OSTI)

    None, None

    2004-02-01

    Partnering for Success features the R&D and industrial energy management best practices and accomplishments of manufacturers who are partnering with DOE.

  16. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect (OSTI)

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  17. Distillation process using microchannel technology

    DOE Patents [OSTI]

    Tonkovich, Anna Lee (Dublin, OH); Simmons, Wayne W. (Dublin, OH); Silva, Laura J. (Dublin, OH); Qiu, Dongming (Carbondale, IL); Perry, Steven T. (Galloway, OH); Yuschak, Thomas (Dublin, OH); Hickey, Thomas P. (Dublin, OH); Arora, Ravi (Dublin, OH); Smith, Amanda (Galloway, OH); Litt, Robert Dwayne (Westerville, OH); Neagle, Paul (Westerville, OH)

    2009-11-03

    The disclosed invention relates to a distillation process for separating two or more components having different volatilities from a liquid mixture containing the components. The process employs microchannel technology for effecting the distillation and is particularly suitable for conducting difficult separations, such as the separation of ethane from ethylene, wherein the individual components are characterized by having volatilities that are very close to one another.

  18. The United States Department of Energy Office of Industrial Technology`s Technology Benefits Recording System

    SciTech Connect (OSTI)

    Hughes, K.R.; Moore, N.L.

    1994-09-01

    The U.S. Department of Energy (DOE) Office of Industrial Technology`s (OIT`s) Technology Benefits Recording System (TBRS) was developed by Pacific Northwest Laboratory (PNL). The TBRS is used to organize and maintain records of the benefits accrued from the use of technologies developed with the assistance of OIT. OIT has had a sustained emphasis on technology deployment. While individual program managers have specific technology deployment goals for each of their ongoing programs, the Office has also established a separate Technology Deployment Division whose mission is to assist program managers and research and development partners commercialize technologies. As part of this effort, the Technology Deployment Division developed an energy-tracking task which has been performed by PNL since 1977. The goal of the energy-tracking task is to accurately assess the energy savings impact of OIT-developed technologies. In previous years, information on OIT-sponsored technologies existed in a variety of forms--first as a hardcopy, then electronically in several spreadsheet formats that existed in multiple software programs. The TBRS was created in 1993 for OIT and was based on information collected in all previous years from numerous industrial contacts, vendors, and plants that have installed OIT-sponsored technologies. The TBRS contains information on technologies commercialized between 1977 and the present, as well as information on emerging technologies in the late development/early commercialization stage of the technology life cycle. For each technology, details on the number of units sold and the energy saved are available on a year-by-year basis. Information regarding environmental benefits, productivity and competitiveness benefits, or impact that the technology may have had on employment is also available.

  19. Industrial and agricultural process heat information user study

    SciTech Connect (OSTI)

    Belew, W.W.; Wood, B.L.; Marle, T.L.; Reinhardt, C.L.

    1981-03-01

    The results of a series of telephone interviews with groups of users of information on solar industrial and agricultural process heat (IAPH) are described. These results, part of a larger study on many different solar technologies, identify types of information each group needed and the best ways to get information to each group. In the current study only high-priority groups were examined. Results from 10 IAPH groups of respondents are analyzed in this report: IPH Researchers; APH Researchers; Representatives of Manufacturers of Concentrating and Nonconcentrating Collectors; Plant, Industrial, and Agricultural Engineers; Educators; Representatives of State Agricultural Offices; and County Extension Agents.

  20. NREL Helps Industry Partner Commercialize Promising Technology For Forest

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Products Industry Industry Partner Commercialize Promising Technology For Forest Products Industry For more information contact: e:mail: Public Affairs Golden, Colo., April 3, 1997 -- The U.S. Department of Energy's National Renewable Energy Laboratory (NREL) recently signed a cooperative research and development agreement (CRADA) with Minerals Technologies, Inc. of Bethlehem, Penn. to conduct research to improve the quality of paper derived from thermomechanical pulp (TMP). The 17-month

  1. Vehicle Technologies Office Merit Review 2015: Development of Industrially

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Viable Battery Electrode Coatings | Department of Energy Development of Industrially Viable Battery Electrode Coatings Vehicle Technologies Office Merit Review 2015: Development of Industrially Viable Battery Electrode Coatings Presentation given by National Renewable Energy Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about development of industrially viable battery electrode coatings. PDF icon

  2. Superior Process Technology Inc | Open Energy Information

    Open Energy Info (EERE)

    Process Technology Inc Jump to: navigation, search Name: Superior Process Technology Inc Place: Minneapolis, Minnesota Zip: 55424 Sector: Services Product: Biodiesel production...

  3. Innovative Materials Processing Technologies Ltd IMPT | Open...

    Open Energy Info (EERE)

    Materials Processing Technologies Ltd IMPT Jump to: navigation, search Name: Innovative Materials Processing Technologies Ltd (IMPT) Place: United Kingdom Zip: NG1 1GF Sector:...

  4. Technology development life cycle processes.

    SciTech Connect (OSTI)

    Beck, David Franklin

    2013-05-01

    This report and set of appendices are a collection of memoranda originally drafted in 2009 for the purpose of providing motivation and the necessary background material to support the definition and integration of engineering and management processes related to technology development. At the time there was interest and support to move from Capability Maturity Model Integration (CMMI) Level One (ad hoc processes) to Level Three. As presented herein, the material begins with a survey of open literature perspectives on technology development life cycles, including published data on %E2%80%9Cwhat went wrong.%E2%80%9D The main thrust of the material presents a rational expose%CC%81 of a structured technology development life cycle that uses the scientific method as a framework, with further rigor added from adapting relevant portions of the systems engineering process. The material concludes with a discussion on the use of multiple measures to assess technology maturity, including consideration of the viewpoint of potential users.

  5. Industrial Technologies Program - A Clean, Secure Energy Future via Industrial Energy Efficiency

    SciTech Connect (OSTI)

    2010-05-01

    The Industrial Technologies Program (ITP) leads the national effort to save energy and reduce greenhouse gas emissions in the largest energy-using sector of the U.S. economy. ITP drives energy efficiency improvements and carbon dioxide reductions throughout the manufacturing supply chain, helping develop and deploy innovative technologies that transform the way industry uses energy.

  6. Window Industry Technology Roadmap | Open Energy Information

    Open Energy Info (EERE)

    AgencyCompany Organization United States Department of Energy Sector Energy Focus Area Energy Efficiency, Buildings Topics Technology characterizations Resource Type Guide...

  7. How Healthcare + Industry Breeds Better Inspection Technology...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Siavash's team develops core ultrasound technologies for clinical diagnostics like radiology, cardiovascular imaging, and breast cancer screening. Their scope includes physical...

  8. Hierarchical Nanoceramics for Industrial Process Sensors

    SciTech Connect (OSTI)

    Ruud, James, A.; Brosnan, Kristen, H.; Striker, Todd; Ramaswamy, Vidya; Aceto, Steven, C.; Gao, Yan; Willson, Patrick, D.; Manoharan, Mohan; Armstrong, Eric, N., Wachsman, Eric, D.; Kao, Chi-Chang

    2011-07-15

    This project developed a robust, tunable, hierarchical nanoceramics materials platform for industrial process sensors in harsh-environments. Control of material structure at multiple length scales from nano to macro increased the sensing response of the materials to combustion gases. These materials operated at relatively high temperatures, enabling detection close to the source of combustion. It is anticipated that these materials can form the basis for a new class of sensors enabling widespread use of efficient combustion processes with closed loop feedback control in the energy-intensive industries. The first phase of the project focused on materials selection and process development, leading to hierarchical nanoceramics that were evaluated for sensing performance. The second phase focused on optimizing the materials processes and microstructures, followed by validation of performance of a prototype sensor in a laboratory combustion environment. The objectives of this project were achieved by: (1) synthesizing and optimizing hierarchical nanostructures; (2) synthesizing and optimizing sensing nanomaterials; (3) integrating sensing functionality into hierarchical nanostructures; (4) demonstrating material performance in a sensing element; and (5) validating material performance in a simulated service environment. The project developed hierarchical nanoceramic electrodes for mixed potential zirconia gas sensors with increased surface area and demonstrated tailored electrocatalytic activity operable at high temperatures enabling detection of products of combustion such as NOx close to the source of combustion. Methods were developed for synthesis of hierarchical nanostructures with high, stable surface area, integrated catalytic functionality within the structures for gas sensing, and demonstrated materials performance in harsh lab and combustion gas environments.

  9. Roadmap 2030: The U.S. Concrete Industry Technology Roadmap

    SciTech Connect (OSTI)

    none,

    2002-12-01

    Roadmap 2030: The U.S. Concrete Industry Technology Roadmap tracks the eight goals published in the American Concrete Institute Strategic Development Council's Vision 2030: A Vision for the U.S. Concrete Industry. Roadmap 2030 highlights existing state-of-the-art technologies and emerging scientific advances that promise high potential for innovation, and predicts future technological needs. It defines enabling research opportunities and proposes areas where governmental-industrial-academic partnerships can accelerate the pace of development. Roadmap 2030 is a living document designed to continually address technical, institutional, and market changes.

  10. Science and technology for industrial ecology

    SciTech Connect (OSTI)

    Gilmartin, T.J.; Allenby, B.R.

    1996-07-10

    This paper first discusses the challenge offered by natural and anthropogenic systems in all of their complexity and then indicates some areas of research in which specific scientific and technological needs are identifiable.

  11. IMPACTS: Industrial Technologies Program, Summary of Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... With assistance from ITP, Sol-gel Solutions, LLC, has developed silica-titania composite (STC) technology for removing mercury from end-box exhaust in chlor-alkali facilities. The ...

  12. Technology Roadmap Research Program for the Steel Industry

    SciTech Connect (OSTI)

    Joseph R. Vehec

    2010-12-30

    The steel industry's Technology Roadmap Program (TRP) is a collaborative R&D effort jointly sponsored by the steel industry and the United States Department of Energy. The TRP program was designed to develop new technologies to save energy , increase competitiveness, and improve the environment. TRP ran from July, 1997 to December, 2008, with a total program budget of $38 million dollars. During that period 47 R&D projects were performed by 28 unique research organizations; co-funding was provided by DOE and 60 industry partners. The projects benefited all areas of steelmaking and much know-how was developed and transferred to industry. The American Iron and Steel Institute is the owner of all intellectual property developed under TRP and licenses it at commercial rates to all steelmakers. TRP technologies are in widespread use in the steel industry as participants received royalty-free use of intellectual property in return for taking the risk of funding this research.

  13. QER - Comment of Information Technology Industry Council 2 | Department of

    Energy Savers [EERE]

    Energy 2 QER - Comment of Information Technology Industry Council 2 From: Hankin, Chris [chankin@itic.org] Sent: Wednesday, October 01, 2014 4:17 PM To: QERcomments CC: Steve Crout; Welsh, Peggy; Pickett, Adonica (Renee) Subject: QER -- Comments of the Information Technology Industry Council Attachment: DOEQERITIcomments2014.pdf The Honorable Ernest Moniz Secretary, United States Department of Energy 1000 Independence Avenue, SW, Washington, DC 20585 Dr. John P. Holdren Director, Office of

  14. Technology Vision 2020 The U.S. Chemical Industry

    SciTech Connect (OSTI)

    none,

    1996-12-01

    Technology Vision 2020 is a call to action, innovation, and change for the U.S. chemical industry. The body of this report outlines the current state of the industry, a vision for tomorrow, and the technical advances needed to make this vision a reality.

  15. Carbon Dioxide Separation Technology: R&D Needs for the Chemical and Petrochemical Industries

    SciTech Connect (OSTI)

    none,

    2007-11-01

    This report, the second in a series, is designed to summarize and present recommendations for improved CO2 separation technology for industrial processes. This report provides an overview of 1) the principal CO2 producing processes, 2) the current commercial separation technologies and 3) emerging adsorption and membrane technologies for CO2 separation, and makes recommendations for future research.

  16. Research and development separation technology: The DOE Industrial Energy Conservation Program

    SciTech Connect (OSTI)

    Not Available

    1987-07-01

    This brochure summarizes the Office of Industrial Programs' RandD efforts in the advancement of separation technology. The purpose of this brochure is to provide interested parties with information on federal industrial energy conservation activities in separation technology. The brochure is comprised of the following sections: Separation Technology, summarizes the current state of separation technology and its uses. Potential Energy Savings, discusses the potential for industrial energy conservation through the implementation of advanced separation processes. Office of Industrial Programs' RandD Efforts in Separation Technology Development, describes the separation RandD projects conducted by IP. RandD Data Base, lists contractor, principal investigator, and location of each separation-related RandD effort sponsored by IP.

  17. Towards A Unified HFE Process For The Nuclear Industry

    SciTech Connect (OSTI)

    Jacques Hugo

    2012-07-01

    As nuclear power utilities embark on projects to upgrade and modernize power plants, they are likely to discover that traditional engineering methods do not typically make provision for the integration of human considerations. In addition, human factors professionals will find that traditional human performance methods such as function allocation, task analysis, human reliability analysis and human-machine interface design do not scale well to the complexity of a large-scale nuclear power upgrade project. Up-to-date human factors engineering processes, methods, techniques and tools are required to perform these kinds of analyses. This need is recognized widely in industry and an important part of the Department of Energys Light Water Reactor Sustainability Program deals with identifying potential impacts of emerging technologies on human performance and the technical bases needed to address them. However, so far no formal initiative has been launched to deal with the lack of integrated processes. Although human factors integration frameworks do exist in industries such as aviation or defense, no formal integrated human factors process exists in the nuclear industry. As a first step towards creating such a process, a unified human factors engineering process is proposed as a framework within which engineering organizations, human factors practitioners and regulatory bodies can ensure that human factors requirements are embedded in engineering activities throughout the upgrade project life cycle.

  18. Reduce Natural Gas Use in Your Industrial Process Heating Systems |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Natural Gas Use in Your Industrial Process Heating Systems Reduce Natural Gas Use in Your Industrial Process Heating Systems This fact sheet describes ten effective ways to save energy and money in industrial process heating systems by making some changes in equipment, operations, and maintenance. PDF icon Reduce Natural Gas Use in Your Industrial Process Heating Systems (September 2007) More Documents & Publications Load Preheating Using Flue Gases from a Fuel-Fired

  19. Industry

    SciTech Connect (OSTI)

    Bernstein, Lenny; Roy, Joyashree; Delhotal, K. Casey; Harnisch, Jochen; Matsuhashi, Ryuji; Price, Lynn; Tanaka, Kanako; Worrell, Ernst; Yamba, Francis; Fengqi, Zhou; de la Rue du Can, Stephane; Gielen, Dolf; Joosen, Suzanne; Konar, Manaswita; Matysek, Anna; Miner, Reid; Okazaki, Teruo; Sanders, Johan; Sheinbaum Parado, Claudia

    2007-12-01

    This chapter addresses past, ongoing, and short (to 2010) and medium-term (to 2030) future actions that can be taken to mitigate GHG emissions from the manufacturing and process industries. Globally, and in most countries, CO{sub 2} accounts for more than 90% of CO{sub 2}-eq GHG emissions from the industrial sector (Price et al., 2006; US EPA, 2006b). These CO{sub 2} emissions arise from three sources: (1) the use of fossil fuels for energy, either directly by industry for heat and power generation or indirectly in the generation of purchased electricity and steam; (2) non-energy uses of fossil fuels in chemical processing and metal smelting; and (3) non-fossil fuel sources, for example cement and lime manufacture. Industrial processes also emit other GHGs, e.g.: (1) Nitrous oxide (N{sub 2}O) is emitted as a byproduct of adipic acid, nitric acid and caprolactam production; (2) HFC-23 is emitted as a byproduct of HCFC-22 production, a refrigerant, and also used in fluoroplastics manufacture; (3) Perfluorocarbons (PFCs) are emitted as byproducts of aluminium smelting and in semiconductor manufacture; (4) Sulphur hexafluoride (SF{sub 6}) is emitted in the manufacture, use and, decommissioning of gas insulated electrical switchgear, during the production of flat screen panels and semiconductors, from magnesium die casting and other industrial applications; (5) Methane (CH{sub 4}) is emitted as a byproduct of some chemical processes; and (6) CH{sub 4} and N{sub 2}O can be emitted by food industry waste streams. Many GHG emission mitigation options have been developed for the industrial sector. They fall into three categories: operating procedures, sector-wide technologies and process-specific technologies. A sampling of these options is discussed in Sections 7.2-7.4. The short- and medium-term potential for and cost of all classes of options are discussed in Section 7.5, barriers to the application of these options are addressed in Section 7.6 and the implication of industrial mitigation for sustainable development is discussed in Section 7.7. Section 7.8 discusses the sector's vulnerability to climate change and options for adaptation. A number of policies have been designed either to encourage voluntary GHG emission reductions from the industrial sector or to mandate such reductions. Section 7.9 describes these policies and the experience gained to date. Co-benefits of reducing GHG emissions from the industrial sector are discussed in Section 7.10. Development of new technology is key to the cost-effective control of industrial GHG emissions. Section 7.11 discusses research, development, deployment and diffusion in the industrial sector and Section 7.12, the long-term (post-2030) technologies for GHG emissions reduction from the industrial sector. Section 7.13 summarizes gaps in knowledge.

  20. Office of Industrial Technologies: Summary of program results

    SciTech Connect (OSTI)

    1999-01-01

    Working in partnership with industry, the US Department of Energy`s (DOE`s) Office of Industrial Technologies (OIT) is helping reduce industrial energy use, emissions, and waste while boosting productivity. Operating within the Office of Energy Efficiency and Renewable Energy (EE), OIT conducts research, development, demonstration, and technology transfer efforts that are producing substantial, measurable benefits to industry. This document summarizes some of the impacts of OIT`s programs through 1997. OIT tracks energy savings as well as other benefits associated with the successfully commercialized technologies resulting from OIT-supported research partnerships. Specifically, a chart shows current and cumulative energy savings as well as cumulative reductions of various air pollutants including particulates, volatile organic compounds (VOCs), nitrogen oxides (NO{sub x}), sulfur oxides (SO{sub x}), and the greenhouse gas, carbon dioxide (CO{sub 2}). The bulk of the document consists of four appendices. Appendix 1 describes the technologies currently available commercially, along with their applications and benefits; Appendix 2 describes the OIT-supported emerging technologies that are likely to be commercialized within the next year or two; Appendix 3 describes OIT-sponsored technologies used in commercial applications in the past that are no longer tracked; and Appendix 4 describes the methodology used to assess and track OIT-supported technologies.

  1. End User Functional and Performance Requirements for HTGR Energy Supply to Industrial Processes

    SciTech Connect (OSTI)

    L.E. Demick

    2010-09-01

    This document specifies end user functional and performance requirements to be used in the development of the design of a high temperature gas-cooled reactor (HTGR) based plant supplying energy to industrial processes. These requirements were developed from collaboration with industry and HTGR suppliers and from detailed evaluation of integration of the HTGR technology in industrial processes. The functional and performance requirements specified herein are an effective representation of the industrial sector energy needs and an effective basis for developing a plant design that will serve the broadest range of industrial applications.

  2. Industrial Wireless Technology for the 21st Century

    SciTech Connect (OSTI)

    none,

    2002-12-01

    In July 2002, the U.S. Department of Energy's Industrial Technologies Program sponsored the Industrial Wireless Workshop as a forum for articulating some long-term goals that may help guide the development of industrial wireless sensor systems. Over 30 individuals, representing manufacturers and suppliers, end users, universities, and national laboratories, attended the workshop in San Francisco and participated in a series of facilitated sessions. The workshop participants cooperatively developed a unified vision for the future and defined specific goals and challenges. This document presents the results of the workshop as well as some context for non-experts.

  3. IMPACTS: Industrial Technologies Program, Summary of Program Results for

    Office of Environmental Management (EM)

    CY2009 | Department of Energy IMPACTS: Industrial Technologies Program, Summary of Program Results for CY2009 IMPACTS: Industrial Technologies Program, Summary of Program Results for CY2009 PDF icon impacts2009_full_report.pdf PDF icon impacts2009_intro.pdf PDF icon impacts2009_appendix1.pdf PDF icon impacts2009_appendix2.pdf PDF icon impacts2009_appendix3.pdf PDF icon impacts2009_appendix4.pdf PDF icon impacts2009_appendix5.pdf PDF icon impacts2009_appendix6.pdf PDF icon

  4. Innovative Process and Materials Technologies

    Broader source: Energy.gov [DOE]

    U. S. industry consumes approximately 30 quadrillion Btu (quads) of energy per year, which is almost one third of all energy used in the United States. Solutions that increase energy productivity ...

  5. Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R&D Opportunities

    SciTech Connect (OSTI)

    Thekdi, Arvind; Nimbalkar, Sachin U.

    2015-01-01

    The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R&D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R&D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.

  6. Industrial Activities at DOE: Efficiency, Manufacturing, Process, and

    Office of Environmental Management (EM)

    Materials R&D | Department of Energy Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D Overview of industrial activities at DOE by Joe Cresko, EERE Advanced Manufacturing Office, at the EERE QC Workshop held December 9-10, 2013, at the National Renewable Energy Laboratory in Golden, Colorado. PDF icon Industrial Activities at DOE: Efficiency, Manufacturing,

  7. INNOVATION MARKETPLACE A QUARTERLY UPDATE OF AVAILABLE TECHNOLOGIES FOR INDUSTRY

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    INNOVATION MARKETPLACE A QUARTERLY UPDATE OF AVAILABLE TECHNOLOGIES FOR INDUSTRY Sandia's July 2015 * Vol 2, Issue 2 CONTACT US Welcome to Sandia National Laboratories' Intellectual Property Magazine Sandia's Innovation Marketplace is a quarterly e-magazine published by Sandia National Laboratories. This publication highlights exceptional opportunities for licensing Sandia's intellectual property, including patents, copyrights (generally software), trademarks, and mask works. Listings within

  8. SRNS signs on as industry partner for Nuclear Engineering Technology

    National Nuclear Security Administration (NNSA)

    Education | National Nuclear Security Administration SRNS signs on as industry partner for Nuclear Engineering Technology Education | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the Stockpile Preventing Proliferation Powering the Nuclear Navy Emergency Response Recapitalizing Our Infrastructure Countering Nuclear Terrorism About Our Programs Our History Who We Are Our Leadership Our Locations Budget Our Operations Library Bios

  9. Refractories for Industrial Processing. Opportunities for Improved Energy Efficiency

    SciTech Connect (OSTI)

    Hemrick, James G.; Hayden, H. Wayne; Angelini, Peter; Moore, Robert E.; Headrick, William L.

    2005-01-01

    Refractories are a class of materials of critical importance to manufacturing industries with high-temperature unit processes. This study describes industrial refractory applications and identifies refractory performance barriers to energy efficiency for processing. The report provides recommendations for R&D pathways leading to improved refractories for energy-efficient manufacturing and processing.

  10. TECHNOLOGY VISION 2020: The U.S. Chemical Industry | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    TECHNOLOGY VISION 2020: The U.S. Chemical Industry TECHNOLOGY VISION 2020: The U.S. Chemical Industry PDF icon chem_vision.pdf More Documents & Publications ITP Chemicals: Technology Roadmap for Computational Chemistry Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary TECHNOLOGY VISION 2020: The U.S. Chemical Industry Chapter 6 - Innovating Clean Energy Technologies in Advanced Manufacturing

  11. Aerogel-Based Insulation for High-Temperature Industrial Processes...

    Office of Scientific and Technical Information (OSTI)

    Aerogel-Based Insulation for High-Temperature Industrial Processes Dr. Owen Evans 32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION; COMPETITION; ENERGY CONSUMPTION; MARKET;...

  12. Combustion Turbine CHP System for Food Processing Industry -...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fact Sheet, 2011 Combustion Turbine CHP System for Food Processing Industry - Fact Sheet, 2011 Frito-LayPepsiCo, in cooperation with the Energy Solutions Center, is demonstrating...

  13. Improving Process Heating System Performance: A Sourcbook for Industry

    SciTech Connect (OSTI)

    2004-09-01

    A sourcebook designed to provide process heating system users with a reference outlining opportunities to improve system performance and optimize energy efficiency in industrial energy systems.

  14. Aerogel-Based Insulation for High-Temperature Industrial Processes...

    Office of Scientific and Technical Information (OSTI)

    be expected to scale similarly. Over the same period, these sales would reduce domestic energy consumption by more than 65 TBtu. Upon branching out into all industrial processes...

  15. Development of engineering technology basis for industrialization of pyrometallurgical reprocessing

    SciTech Connect (OSTI)

    Koyama, Tadafumi; Hijikata, Takatoshi; Yokoo, Takeshi; Inoue, Tadashi

    2007-07-01

    Development of the engineering technology basis of pyrometallurgical reprocessing is a key issue for industrialization. For development of the transport technologies of molten salt and liquid cadmium at around 500 deg. C, a salt transport test rig and a metal transport test rig were installed in Ar glove box. Function of centrifugal pump and 1/2' declined tubing were confirmed with LiCl- KCl molten salt. The transport behavior of molten salt was found to follow that of water. Function of centrifugal pump, vacuum sucking and 1/2' declined tubing were confirmed with liquid Cd. With employing the transport technologies, industrialization applicable electro-refiner was newly designed and engineering-scale model was fabricated in Ar glove box. The electro-refiner has semi-continuous liquid Cd cathode instead of conventional one used in small-scale tests. With using actinide-simulating elements, demonstration of industrial-scale throughput will be carried out in this electro-refiner for more precise evaluation of industrialization potential of pyrometallurgical reprocessing. (authors)

  16. System for monitoring an industrial or biological process

    DOE Patents [OSTI]

    Gross, K.C.; Wegerich, S.W.; Vilim, R.B.; White, A.M.

    1998-06-30

    A method and apparatus are disclosed for monitoring and responding to conditions of an industrial process. Industrial process signals, such as repetitive manufacturing, testing and operational machine signals, are generated by a system. Sensor signals characteristic of the process are generated over a time length and compared to reference signals over the time length. The industrial signals are adjusted over the time length relative to the reference signals, the phase shift of the industrial signals is optimized to the reference signals and the resulting signals output for analysis by systems such as SPRT. 49 figs.

  17. System for monitoring an industrial or biological process

    DOE Patents [OSTI]

    Gross, Kenneth C. (Argonne, IL); Wegerich, Stephan W. (Argonne, IL); Vilim, Rick B. (Argonne, IL); White, Andrew M. (Skokie, IL)

    1998-01-01

    A method and apparatus for monitoring and responding to conditions of an industrial process. Industrial process signals, such as repetitive manufacturing, testing and operational machine signals, are generated by a system. Sensor signals characteristic of the process are generated over a time length and compared to reference signals over the time length. The industrial signals are adjusted over the time length relative to the reference signals, the phase shift of the industrial signals is optimized to the reference signals and the resulting signals output for analysis by systems such as SPRT.

  18. Fiber-Optic Sensor for Industrial Process Measurement and Control |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Fiber-Optic Sensor for Industrial Process Measurement and Control Fiber-Optic Sensor for Industrial Process Measurement and Control Reliable Advanced Laser Sensor Helps Control High Temperature Gas Combustion Through a marketing agreement with MetroLaser Inc., Bergmans Mechatronics LLC is offering the LTS-100 sensor to the aerospace and industrial markets. This new sensor will help reduce the cost and improve the performance of traditionally difficult temperature

  19. Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Activities at DOE: Efficiency, Manufacturing, Process & Materials R&D Joe Cresko David Hardy Advanced Manufacturing Office Metrology Workshop December 9, 2013 NREL Industrial Energy Use 2 Source: Manufacturing Energy and Carbon Footprint, derived from 2006 MECS AMO programs target: * Research, Development and Demonstration of new, advanced processes and materials technologies that reduce energy consumption for manufactured products and enable life-cycle energy savings *

  20. Customizable Fuel Processor Technology Benefits Fuel Cell Power Industry

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    (ANL-IN-00-030) - Energy Innovation Portal Vehicles and Fuels Vehicles and Fuels Hydrogen and Fuel Cell Hydrogen and Fuel Cell Building Energy Efficiency Building Energy Efficiency Find More Like This Return to Search Customizable Fuel Processor Technology Benefits Fuel Cell Power Industry (ANL-IN-00-030) Argonne National Laboratory Contact ANL About This Technology <p> Figure 1. Schematic of a functional fuel processor</p> Figure 1. Schematic of a functional fuel processor

  1. Distributive Distillation Enabled by Microchannel Process Technology

    Office of Scientific and Technical Information (OSTI)

    (Technical Report) | SciTech Connect Technical Report: Distributive Distillation Enabled by Microchannel Process Technology Citation Details In-Document Search Title: Distributive Distillation Enabled by Microchannel Process Technology The application of microchannel technology for distributive distillation was studied to achieve the Grand Challenge goals of 25% energy savings and 10% return on investment. In Task 1, a detailed study was conducted and two distillation systems were identified

  2. Electrochromic Windows - Advanced Processing Technology | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Electrochromic Windows - Advanced Processing Technology Electrochromic Windows - Advanced Processing Technology 'Smart Glass' Technology Reduces Solar Heat Gain in Buildings Windows are often the most inefficient part of a building envelope and are responsible for heat loss in cold months and solar heat gain in warm months. Sunlight entering a home can increase cooling loads by up to 20%. In some instances, glare from the sun can make it difficult to see a computer or other LCD

  3. Industrial Steam System Process-Control Schemes

    Broader source: Energy.gov [DOE]

    This brief provides a basic understanding of the different process-control schemes used in a typical steam system.

  4. ALSO: ISRC Technologies Meet The Challenge RIM Industry Booms

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    0 ALSO: ISRC Technologies Meet The Challenge RIM Industry Booms SMART MACHINES The Robotics Revolution ALSO: Smart Scalpel Detects Cancer Cells Shrinking Prostate Glands Without Surgery SMART MACHINES The Robotics Revolution ALSO: Smart Scalpel Detects Cancer Cells Shrinking Prostate Glands Without Surgery A QUARTERLY RESEARCH & DEVELOPMENT JOURNAL VOLUME 2, NO. 2 S A N D I A T E C H N O L O G Y ON THE COVER: MARV (Miniature Autonomous Robotic Vehicle) is one of the world's smallest

  5. JBEI Research Receives Strong Industry Interest in DOE Technology Transfer

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Call Research Receives Strong Industry Interest in DOE Technology Transfer Call - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing

  6. Separation process using microchannel technology

    DOE Patents [OSTI]

    Tonkovich, Anna Lee (Dublin, OH); Perry, Steven T. (Galloway, OH); Arora, Ravi (Dublin, OH); Qiu, Dongming (Bothell, WA); Lamont, Michael Jay (Hilliard, OH); Burwell, Deanna (Cleveland Heights, OH); Dritz, Terence Andrew (Worthington, OH); McDaniel, Jeffrey S. (Columbus, OH); Rogers, Jr.; William A. (Marysville, OH); Silva, Laura J. (Dublin, OH); Weidert, Daniel J. (Lewis Center, OH); Simmons, Wayne W. (Dublin, OH); Chadwell, G. Bradley (Reynoldsburg, OH)

    2009-03-24

    The disclosed invention relates to a process and apparatus for separating a first fluid from a fluid mixture comprising the first fluid. The process comprises: (A) flowing the fluid mixture into a microchannel separator in contact with a sorption medium, the fluid mixture being maintained in the microchannel separator until at least part of the first fluid is sorbed by the sorption medium, removing non-sorbed parts of the fluid mixture from the microchannel separator; and (B) desorbing first fluid from the sorption medium and removing desorbed first fluid from the microchannel separator. The process and apparatus are suitable for separating nitrogen or methane from a fluid mixture comprising nitrogen and methane. The process and apparatus may be used for rejecting nitrogen in the upgrading of sub-quality methane.

  7. Process Guide for Deburring Technologies

    SciTech Connect (OSTI)

    Frey, David L.

    2012-10-25

    This report is an updated and consolidated view of the current deburring processes at the Kansas City Plant (KCP). It includes specific examples of current burr problems and the methods used for their detection. Also included is a pictorial review of the large variety of available deburr tools, along with a complete numerical listing of existing tools and their descriptions. The process for deburring all the major part feature categories is discussed.

  8. Improve Motor System Efficiency with MotorMaster+, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program MotorMaster+ software tool aids industrial plants with finding energy-efficient motor replacement options and managing motor systems.

  9. Integration of High-Temperature Gas-Cooled Reactors into Industrial Process Applications

    SciTech Connect (OSTI)

    Lee Nelson

    2011-09-01

    This report is a summary of analyses performed by the NGNP project to determine whether it is technically and economically feasible to integrate high temperature gas cooled reactor (HTGR) technology into industrial processes. To avoid an overly optimistic environmental and economic baseline for comparing nuclear integrated and conventional processes, a conservative approach was used for the assumptions and calculations.

  10. Waste Processing Annual Technology Development Report 2007

    Office of Environmental Management (EM)

    Processing Annual Technology Development Report 2007 SRNS-STI-2008-00040 United States Department of Energy Waste Processing Annual Technology Development Report 2007 Prepared and edited by S. R. Bush EM Technical Integration Office Savannah River National Laboratory Reviewed by Dr. W. R. Wilmarth, Manager EM Technical Integration Office Savannah River National Laboratory Approved by Dr. S. L. Krahn, Director EM-21 Office of Waste Processing U. S. Department of Energy APPROVED for Release for

  11. Electrochromic Windows: Advanced Processing Technology

    SciTech Connect (OSTI)

    SAGE Electrochromics, Inc

    2006-12-13

    This project addresses the development of advanced fabrication capabilities for energy saving electrochromic (EC) windows. SAGE EC windows consist of an inorganic stack of thin films deposited onto a glass substrate. The window tint can be reversibly changed by the application of a low power dc voltage. This property can be used to modulate the amount of light and heat entering buildings (or vehicles) through the glazings. By judicious management of this so-called solar heat gain, it is possible to derive significant energy savings due to reductions in heating lighting, and air conditioning (HVAC). Several areas of SAGEs production were targeted during this project to allow significant improvements to processing throughput, yield and overall quality of the processing, in an effort to reduce the cost and thereby improve the market penetration. First, the overall thin film process was optimized to allow a more robust set of operating points to be used, thereby maximizing the yield due to the thin film deposition themselves. Other significant efforts aimed at improving yield were relating to implementing new procedures and processes for the manufacturing process, to improve the quality of the substrate preparation, and the quality of the IGU fabrication. Furthermore, methods for reworking defective devices were developed, to enable devices which would otherwise be scrapped to be made into useful product. This involved the in-house development of some customized equipment. Finally, the improvements made during this project were validated to ensure that they did not impact the exceptional durability of the SageGlass products. Given conservative estimates for cost and market penetration, energy savings due to EC windows in residences in the US are calculated to be of the order 0.026 quad (0.0261015BTU/yr) by the year 2017.

  12. Improve Overall Plant Efficiency and Fuel Use, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program combined heat and power (CHP) tool can help identify energy savings in gas turbine-driven systems.

  13. Evolution of the radiation processing industry

    SciTech Connect (OSTI)

    Cleland, Marshall R.

    2013-04-19

    Early investigations of the effects of treating materials with ionizing radiations began in 1894 with the irradiation of gases at atmospheric pressure using cathode rays from a Crookes gas-discharge tube, in 1895 with the discovery of X-rays emitted from a Crookes tube, and in 1896 with the discovery of radioactivity in uranium. In 1897, small electrically charged particles were detected and identified in the gas discharges inside Crookes tubes. These particles were then named electrons. During the next three decades, it was found that these novel forms of energy could produce ions to initiate chemical reactions in some gases and liquids. By 1921, it had also been shown that insects, parasites and bacteria could be killed by treatment with ionizing radiation. In 1925, a high-vacuum tube with a thermionic cathode and a thin metallic anode was developed to produce electron beams in air by using accelerating potentials up to 250 kilovolts. That unique apparatus was the precursor of the many types of electron accelerators that have been developed since then for a variety of industrial applications. In 1929, the vulcanization of natural rubber without using any chemical additives was achieved by irradiation with electrons from a 250 kilovolt accelerator. In 1939, several liquid monomers were polymerized by treatment with gamma rays from radioactive nuclides. These early results were not exploited before the end of World War II because intense sources of ionizing radiation were not available then. Shortly after that war, there was increased interest in developing the peaceful uses of atomic energy, which included the chemical and biological effects of radiation exposures. Many uses that have been developed since then are described briefly in this paper. These industrial applications are now producing billions of US dollars in revenue every year.

  14. Technologies and Policies to Improve Energy Efficiency in Industry

    SciTech Connect (OSTI)

    Price, Lynn; Price, Lynn

    2008-03-01

    The industrial sector consumes nearly 40% of annual global primary energy use and is responsible for a similar share of global energy-related carbon dioxide (CO2) emissions. Many studies and actual experience indicate that there is considerable potential to reduce the amount of energy used to manufacture most commodities, concurrently reducing CO2 emissions. With the support of strong policies and programs, energy-efficient technologies and measures can be implemented that will reduce global CO2 emissions. A number of countries, including the Netherlands, the UK, and China, have experience implementing aggressive programs to improve energy efficiency and reduce related CO2 emissions from industry. Even so, there is no silver bullet and all options must be pursued if greenhouse gas emissions are to be constrained to the level required to avoid significant negative impacts from global climate change.

  15. Energy Saving Separations Technologies for the Petroleum Industry: An Industry-University-National Laboratory Research Partnership

    SciTech Connect (OSTI)

    Dorgan, John R.; Stewart, Frederick F.; Way, J. Douglas

    2003-03-28

    This project works to develop technologies capable of replacing traditional energy-intensive distillations so that a 20% improvement in energy efficiency can be realized. Consistent with the DOE sponsored report, Technology Roadmap for the Petroleum Industry, the approach undertaken is to develop and implement entirely new technology to replace existing energy intensive practices. The project directly addresses the top priority issue of developing membranes for hydrocarbon separations. The project is organized to rapidly and effectively advance the state-of-the-art in membranes for hydrocarbon separations. The project team includes ChevronTexaco and BP, major industrial petroleum refiners, who will lead the effort by providing matching resources and real world management perspective. Academic expertise in separation sciences and polymer materials found in the Chemical Engineering and Petroleum Refining Department of the Colorado School of Mines is used to invent, develop, and test new membrane materials. Additional expertise and special facilities available at the Idaho National Engineering and Environmental Laboratory (INEEL) are also exploited in order to effectively meet the goals of the project. The proposed project is truly unique in terms of the strength of the team it brings to bear on the development and commercialization of the proposed technologies.

  16. Distributive Distillation Enabled by Microchannel Process Technology

    Office of Scientific and Technical Information (OSTI)

    (Technical Report) | SciTech Connect Technical Report: Distributive Distillation Enabled by Microchannel Process Technology Citation Details In-Document Search Title: Distributive Distillation Enabled by Microchannel Process Technology × You are accessing a document from the Department of Energy's (DOE) SciTech Connect. This site is a product of DOE's Office of Scientific and Technical Information (OSTI) and is provided as a public service. Visit OSTI to utilize additional information

  17. Energy and process substitution in the frozen-food industry:...

    Office of Scientific and Technical Information (OSTI)

    and process substitution in the frozen-food industry: geothermal energy and the retortable pouch Stern, M.W.; Hanemann, W.M.; Eckhouse, K. 32 ENERGY CONSERVATION, CONSUMPTION, AND...

  18. Characterization of industrial process waste heat and input heat streams

    SciTech Connect (OSTI)

    Wilfert, G.L.; Huber, H.B.; Dodge, R.E.; Garrett-Price, B.A.; Fassbender, L.L.; Griffin, E.A.; Brown, D.R.; Moore, N.L.

    1984-05-01

    The nature and extent of industrial waste heat associated with the manufacturing sector of the US economy are identified. Industry energy information is reviewed and the energy content in waste heat streams emanating from 108 energy-intensive industrial processes is estimated. Generic types of process equipment are identified and the energy content in gaseous, liquid, and steam waste streams emanating from this equipment is evaluated. Matchups between the energy content of waste heat streams and candidate uses are identified. The resultant matrix identifies 256 source/sink (waste heat/candidate input heat) temperature combinations. (MHR)

  19. Combustion Turbine CHP System for Food Processing Industry - Presentation

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by Frito-Lay North America, June 2011 | Department of Energy Presentation by Frito-Lay North America, June 2011 Combustion Turbine CHP System for Food Processing Industry - Presentation by Frito-Lay North America, June 2011 Presentation on Combustion Turbine CHP System for Food Processing Industry, given by Kevin Chilcoat of Frito-Lay North America, at the U.S. DOE Industrial Distributed Energy Portfolio Review Meeting in Washington, D.C. on June 1-2, 2011. PDF icon chp_food_chilcoat.pdf

  20. Evolution of Ion Implantation Technology and its Contribution to Semiconductor Industry

    SciTech Connect (OSTI)

    Tsukamoto, Katsuhiro; Kuroi, Takashi; Kawasaki, Yoji

    2011-01-07

    Industrial aspects of the evolution of ion implantation technology will be reviewed, and their impact on the semiconductor industry will be discussed. The main topics will be the technology's application to the most advanced, ultra scaled CMOS, and to power devices, as well as productivity improvements in implantation technology. Technological insights into future developments in ion-related technologies for emerging industries will also be presented.

  1. The role of advanced technology in the future of the power generation industry

    SciTech Connect (OSTI)

    Bechtel, T.F.

    1994-10-01

    This presentation reviews the directions that technology has given the power generation industry in the past and how advanced technology will be the key for the future of the industry. The topics of the presentation include how the industry`s history has defined its culture, how today`s economic and regulatory climate has constrained its strategy, and how certain technology options might give some of the players an unfair advantage.

  2. Optimizing the availability of a buffered industrial process

    DOE Patents [OSTI]

    Martz, Jr., Harry F.; Hamada, Michael S.; Koehler, Arthur J.; Berg, Eric C.

    2004-08-24

    A computer-implemented process determines optimum configuration parameters for a buffered industrial process. A population size is initialized by randomly selecting a first set of design and operation values associated with subsystems and buffers of the buffered industrial process to form a set of operating parameters for each member of the population. An availability discrete event simulation (ADES) is performed on each member of the population to determine the product-based availability of each member. A new population is formed having members with a second set of design and operation values related to the first set of design and operation values through a genetic algorithm and the product-based availability determined by the ADES. Subsequent population members are then determined by iterating the genetic algorithm with product-based availability determined by ADES to form improved design and operation values from which the configuration parameters are selected for the buffered industrial process.

  3. online Surveillance of Industrial Processes with Correlated Parameters

    Energy Science and Technology Software Center (OSTI)

    1996-12-18

    SMP is a system for online surveillance of industrial processes or machinery for determination of the incipience or onset of abnormal operating conditions. SMP exploits the cross correlation between all of the sensors that are available on the system under surveillance to provide an extremely high sensitivity for annunciation of subtle disturbances in process variables.

  4. Expert system for testing industrial processes and determining sensor status

    DOE Patents [OSTI]

    Gross, Kenneth C.; Singer, Ralph M.

    1998-01-01

    A method and system for monitoring both an industrial process and a sensor. The method and system include determining a minimum number of sensor pairs needed to test the industrial process as well as the sensor for evaluating the state of operation of both. The technique further includes generating a first and second signal characteristic of an industrial process variable. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the pair of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  5. Expert system for testing industrial processes and determining sensor status

    DOE Patents [OSTI]

    Gross, K.C.; Singer, R.M.

    1998-06-02

    A method and system are disclosed for monitoring both an industrial process and a sensor. The method and system include determining a minimum number of sensor pairs needed to test the industrial process as well as the sensor for evaluating the state of operation of both. The technique further includes generating a first and second signal characteristic of an industrial process variable. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the pair of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 24 figs.

  6. Waste Heat Management Options for Improving Industrial Process Heating

    Broader source: Energy.gov (indexed) [DOE]

    Systems | Department of Energy presentation covers typical sources of waste heat from process heating equipment, characteristics of waste heat streams, and options for recovery including Combined Heat and Power. PDF icon Waste Heat Management Options for Improving Industrial Process Heating Systems (August 20, 2009) More Documents & Publications Energy Systems Reduce Radiation Losses from Heating Equipment Seven Ways to Optimize Your Process Heat System

  7. Lithium bromide chiller technology in gas processing

    SciTech Connect (OSTI)

    Huey, M.A.; Leppin, D.

    1995-12-31

    Lithium Bromide (LiBr) Absorption Chillers have been in use for more than half a century, mainly in the commercial air conditioning industry. The Gas Research Institute and EnMark Natural Gas Company co-funded a field test to determine the viability of this commercial air conditioning technology in the gas industry. In 1991, a 10 MMCFC natural gas conditioning plant was constructed in Sherman, Texas. The plant was designed to use a standard, off-the-shelf chiller from Trane with a modified control scheme to maintain tight operating temperature parameters. The main objective was to obtain a 40 F dewpoint natural gas stream to meet pipeline sales specifications. Various testing performed over the past three years has proven that the chiller can be operated economically and on a continuous basis in an oilfield environment with minimal operation and maintenance costs. This paper will discuss how a LiBr absorption chiller operates, how the conditioning plant performed during testing, and what potential applications are available for LiBr chiller technology.

  8. Waste Heat Management Options: Industrial Process Heating Systems

    Broader source: Energy.gov (indexed) [DOE]

    Heat Management Options Industrial Process Heating Systems By Dr. Arvind C. Thekdi E-mail: athekdi@e3minc.com E3M, Inc. August 20, 2009 2 Source of Waste Heat in Industries * Steam Generation * Fluid Heating * Calcining * Drying * Heat Treating * Metal Heating * Metal and Non-metal Melting * Smelting, agglomeration etc. * Curing and Forming * Other Heating Waste heat is everywhere! Arvind Thekdi, E3M Inc Arvind Thekdi, E3M Inc 3 Waste Heat Sources from Process Heating Equipment * Hot gases -

  9. Assessment of selected conservation measures for high-temperature process industries

    SciTech Connect (OSTI)

    Kusik, C L; Parameswaran, K; Nadkarni, R; O'Neill, J K; Malhotra, S; Hyde, R; Kinneberg, D; Fox, L; Rossetti, M

    1981-01-01

    Energy conservation projects involving high-temperature processes in various stages of development are assessed to quantify their energy conservation potential; to determine their present status of development; to identify their research and development needs and estimate the associated costs; and to determine the most effective role for the Federal government in developing these technologies. The program analyzed 25 energy conserving processes in the iron and steel, aluminium, copper, magnesium, cement, and glassmaking industries. A preliminary list of other potential energy conservation projects in these industries is also presented in the appendix. (MCW)

  10. Industrial process heat case studies. [PROSYS/ECONMAT code

    SciTech Connect (OSTI)

    Hooker, D.W.; May, E.K.; West, R.E.

    1980-05-01

    Commercially available solar collectors have the potential to provide a large fraction of the energy consumed for industrial process heat (IPH). Detailed case studies of individual industrial plants are required in order to make an accurate assessment of the technical and economic feasibility of applications. This report documents the results of seven such case studies. The objectives of the case study program are to determine the near-term feasibility of solar IPH in selected industries, identify energy conservation measures, identify conditions of IPH systems that affect solar applications, test SERI's IPH analysis software (PROSYS/ECONOMAT), disseminate information to the industrial community, and provide inputs to the SERI research program. The detailed results from the case studies are presented. Although few near-term, economical solar applications were found, the conditions that would enhance the opportunities for solar IPH applications are identified.

  11. Initial Investigation into the Potential of CSP Industrial Process Heat for the Southwest United States

    SciTech Connect (OSTI)

    Kurup, Parthiv; Turchi, Craig

    2015-11-01

    After significant interest in the 1970s, but relatively few deployments, the use of solar technologies for thermal applications, including enhanced oil recovery (EOR), desalination, and industrial process heat (IPH), is again receiving global interest. In particular, the European Union (EU) has been a leader in the use, development, deployment, and tracking of Solar Industrial Process Heat (SIPH) plants. The objective of this study is to ascertain U.S. market potential of IPH for concentrating collector technologies that have been developed and promoted through the U.S. Department of Energy's Concentrating Solar Power (CSP) Program. For this study, the solar-thermal collector technologies of interest are parabolic trough collectors (PTCs) and linear Fresnel (LF) systems.

  12. Agenda 2020: A Technology Vision and Research Agenda for America's Forest, Wood and Paper Industry

    SciTech Connect (OSTI)

    none,

    1994-11-01

    In November 1994, the forest products industry published Agenda 2020: A Technology Vision and Research Agenda for America's Forest, Wood and Paper Industry, which articulated the industry's vision. This document set the foundation for collaborative efforts between the industry and the federal government.

  13. Optical sensors for process control and emissions monitoring in industry

    SciTech Connect (OSTI)

    S. W. Alendorf; D. K. Ottensen; D. W. Hahn; T. J. Kulp; U. B. Goers

    1999-01-01

    Sandia National Laboratories has a number of ongoing projects developing optical sensors for industrial environments. Laser-based sensors can be attractive for relatively harsh environments where extractive sampling is difficult, inaccurate, or impractical. Tools developed primarily for laboratory research can often be adapted for the real world and applied to problems far from their original uses. Spectroscopic techniques, appropriately selected, have the potential to impact the bottom line of a number of industries and industrial processes. In this paper the authors discuss three such applications: a laser-based instrument for process control in steelmaking, a laser-induced breakdown method for hazardous metal detection in process streams, and a laser-based imaging sensor for evaluating surface cleanliness. Each has the potential to provide critical, process-related information in a real-time, continuous manner. These sensor techniques encompass process control applications and emissions monitoring for pollution prevention. They also span the range from a field-tested pre-commercial prototype to laboratory instrumentation. Finally, these sensors employ a wide range of sophistication in both the laser source and associated analytical spectroscopy. In the ultimate applications, however, many attributes of the sensors are in common, such as the need for robust operation and hardening for harsh industrial environments.

  14. Optical sensors for process control and emissions monitoring in industry

    SciTech Connect (OSTI)

    S. W. Allendorf; D. K. Ottesen; D. W. Hahn; T. J. Kulp; U. B. Goers

    1998-11-02

    Sandia National Laboratories has a number of ongoing projects developing optical sensors for industrial environments. Laser-based sensors can be attractive for relatively harsh environments where extractive sampling is difficult, inaccurate, or impractical. Tools developed primarily for laboratory research can often be adapted for the real world and applied to problems far from their original uses. Spectroscopic techniques, appropriately selected, have the potential to impact the bottom of line of a number of industries and industrial processes. In this paper the authors discuss three such applications: a laser-based instrument for process control in steelmaking, a laser-induced breakdown method for hazardous metal detection in process streams, and a laser-based imaging sensor for evaluating surface cleanliness. Each has the potential to provide critical, process-related information in a real-time, continuous manner. These sensor techniques encompass process control applications and emissions monitoring for pollution prevention. They also span the range from a field-tested pre-commercial prototype to laboratory instrumentation. Finally, these sensors employ a wide range of sophistication in both the laser source and associated analytical spectroscopy. In the ultimate applications, however, many attributes of the sensors are in common, such as the need for robust operation and hardening for harsh industrial environments.

  15. Process Control Systems in the Chemical Industry: Safety vs. Security

    SciTech Connect (OSTI)

    Jeffrey Hahn; Thomas Anderson

    2005-04-01

    Traditionally, the primary focus of the chemical industry has been safety and productivity. However, recent threats to our nations critical infrastructure have prompted a tightening of security measures across many different industry sectors. Reducing vulnerabilities of control systems against physical and cyber attack is necessary to ensure the safety, security and effective functioning of these systems. The U.S. Department of Homeland Security has developed a strategy to secure these vulnerabilities. Crucial to this strategy is the Control Systems Security and Test Center (CSSTC) established to test and analyze control systems equipment. In addition, the CSSTC promotes a proactive, collaborative approach to increase industry's awareness of standards, products and processes that can enhance the security of control systems. This paper outlines measures that can be taken to enhance the cybersecurity of process control systems in the chemical sector.

  16. LANFILGAS(sm) process. Technology spotlight report

    SciTech Connect (OSTI)

    1995-08-01

    The United States is facing a garbage crisis. Several areas of the country have already run out of landfill space, and recent studies indicate that many other areas will be experiencing the same problem with the next ten years. Institute of Gas Technology (IGT) has patented an advanced biogasification technology called LANFILGAS that accelerates the stabilization of landfills through anaerobic composting and recovers the methane gas for its energy value. Anaerobic composting, or digestion, is a natural process that takes place in every landfill. It is generally uncontrolled, however, and can take up to 30 years to stabilize a landfill.

  17. Energy conservation and cost benefits in the dairy processing industry

    SciTech Connect (OSTI)

    none,

    1982-01-01

    Guidance is given on measuring energy consumption in the plant and pinpointing areas where energy-conservation activities can return the most favorable economics. General energy-conservation techniques applicable to most or all segments of the dairy processing industry, including the fluid milk segment, are emphasized. These general techniques include waste heat recovery, improvements in electric motor efficiency, added insulation, refrigeration improvements, upgrading of evaporators, and increases in boiler efficiency. Specific examples are given in which these techniques are applied to dairy processing plants. The potential for energy savings by cogeneration of process steam and electricity in the dairy industry is also discussed. Process changes primarily applicable to specific milk products which have resulted in significant energy cost savings at some facilities or which promise significant contributions in the future are examined. A summary checklist of plant housekeeping measures for energy conservation and guidelines for economic evaluation of conservation alternatives are provided. (MHR)

  18. Advanced Laser-Based Sensors for Industrial Process Control

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Laser-Based Sensors for Industrial Process Control Increased Efficiency and Reduced Emissions Using Advanced Laser-Based Sensors for Process Control Monitoring in Electric Arc Furnaces Introduction Steel is a vital commodity widely used in a broad range of engineering, infrastructure, and construction applications. Currently, more than 120 electric arc furnace (EAF) steelmaking facilities (minimills) in the United States provide approximately 60 percent of domestic steel production. These

  19. Combustion Turbine CHP System for Food Processing Industry - Fact Sheet,

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2011 | Department of Energy Fact Sheet, 2011 Combustion Turbine CHP System for Food Processing Industry - Fact Sheet, 2011 Frito-Lay/PepsiCo, in cooperation with the Energy Solutions Center, is demonstrating and evaluating a CHP plant at a large food processing facility in Connecticut. CHP generation is reducing the energy costs and environmental impact of the facility while easing congestion on the constrained Northeast power grid. The fact sheet contains performance data from the plant

  20. Imulation of polymer forming processes - addressing industrial needs

    SciTech Connect (OSTI)

    Thibault, F.; DiRaddo, R. [Industrial Materials Institute-National Research Council (Canada)

    2011-05-04

    The objective of this paper is to present the development of simulation and design optimization capabilities, for polymer forming processes, in the context of addressing industrial needs. Accomplishments generated from close to twenty years of research in this field, at the National Research Council (NRC), are presented. Polymer forming processes such as extrusion blow moulding, stretch blow moulding and thermoforming have been the focus of the work, yet the research is extendable to similar polymer forming operations such as micro-blow moulding, sheet blow moulding and composites stamping. The research considers material models, process sequence integration and design optimization, derivative processes and 3D finite elements with multi-body contact.

  1. Market development directory for solar industrial process heat systems

    SciTech Connect (OSTI)

    1980-02-01

    The purpose of this directory is to provide a basis for market development activities through a location listing of key trade associations, trade periodicals, and key firms for three target groups. Potential industrial users and potential IPH system designers were identified as the prime targets for market development activities. The bulk of the directory is a listing of these two groups. The third group, solar IPH equipment manufacturers, was included to provide an information source for potential industrial users and potential IPH system designers. Trade associates and their publications are listed for selected four-digit Standard Industrial Code (SIC) industries. Since industries requiring relatively lower temperature process heat probably will comprise most of the near-term market for solar IPH systems, the 80 SIC's included in this chapter have process temperature requirements less than 350/sup 0/F. Some key statistics and a location list of the largest plants (according to number of employees) in each state are included for 15 of the 80 SIC's. Architectural/engineering and consulting firms are listed which are known to have solar experience. Professional associated and periodicals to which information on solar IPH sytstems may be directed also are included. Solar equipment manufacturers and their associations are listed. The listing is based on the SERI Solar Energy Information Data Base (SEIDB).

  2. Maximum Achievable Control Technology for New Industrial Boilers (released in AEO2005)

    Reports and Publications (EIA)

    2005-01-01

    As part of Clean Air Act 90 (CAAA90, the EPA on February 26, 2004, issued a final rulethe National Emission Standards for Hazardous Air Pollutants (NESHAP) to reduce emissions of hazardous air pollutants (HAPs) from industrial, commercial, and institutional boilers and process heaters. The rule requires industrial boilers and process heaters to meet limits on HAP emissions to comply with a Maximum Achievable Control Technology (MACT) floor level of control that is the minimum level such sources must meet to comply with the rule. The major HAPs to be reduced are hydrochloric acid, hydrofluoric acid, arsenic, beryllium, cadmium, and nickel. The EPA predicts that the boiler MACT rule will reduce those HAP emissions from existing sources by about 59,000 tons per year in 2005.

  3. AMO Industrial Distributed Energy: Immediate Deployment of Waste Energy Technologies at Multiple Sites

    Broader source: Energy.gov [DOE]

    Fact sheet overviewing Verso Paper Corp. project that will deploy industrial technologies to recover and reuse water and steam at pulp and paper facilities.

  4. GPRA 2003 quality metrics methodology and results: Office of Industrial Technologies

    SciTech Connect (OSTI)

    None, None

    2002-04-19

    This report describes the results, calculations, and assumptions underlying the GPRA 2003 Quality Metrics results for all Planning Units withing the Office of Industrial Technologies.

  5. Energy Technology Solutions: Public-Private Partnerships Transforming Industry, November 2010

    Office of Environmental Management (EM)

    IndustrIal technologIes save energy and Boost competItIveness EnErgy TEchnology SoluTionS public-private partnerships transforming Industry december 2010 "We need a sustained commitment to research and development. only r&d can yield game-changing technologies to lower costs, accelerate innovation, and drive new american industries and jobs." Dr. Steven Chu Secretary of Energy Welcome Dear Stakeholder, The economic challenges facing American industry today highlight the critical

  6. Technology partnerships: Enhancing the competitiveness, efficiency, and environmental quality of American industry

    SciTech Connect (OSTI)

    1995-04-01

    An overview of the Department of Energy`s Office of Industrial Technologies and its private sector partnerships is presented. Commercial success stories and real-world benefits of the technology partnerships are discussed.

  7. Full report: Assessment and opportunity identification of energy efficient pollution prevention technologies and processes

    SciTech Connect (OSTI)

    Not Available

    1994-11-01

    US industry produces about 12 billion tons of waste a year, or two-thirds of the waste generated in the US. The costs of handling and disposing of these wastes are significant, estimated to be between $25 and $43 billion in 1991, and represent an increase of 66% since 1986. US industry also uses about one-third of all energy consumed in the nation, which adds to the environmental burden. Industrial wastes affect the environmental well-being of the nation and, because of their growing costs, the competitive abilities of US industry. As part of a national effort to reduce industrial wastes, the US Congress passed the Energy Policy Act (EPAct, P.L. 102-486). Section 2108, subsections (b) and (c), of EPAct requires the Department of Energy (DOE) to identify opportunities to demonstrate energy efficient pollution prevention technologies and processes; to assess their availability and the energy, environmental, and cost effects of such technologies; and to report the results. Work for this report clearly pointed to two things, that there is insufficient data on wastes and that there is great breadth and diversity in the US industrial sector. This report identifies: information currently available on industrial sector waste streams, opportunities for demonstration of energy efficient pollution prevention technologies in two industries that produce significant amounts of waste--chemicals and petroleum, characteristics of waste reducing and energy saving technologies identifiable in the public literature, and potential barriers to adoption of waste reducing technologies by industry.

  8. Carbon Fiber Technology Facility Set To Scale Up Industry | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Carbon Fiber Technology Facility Set To Scale Up Industry Carbon Fiber Technology Facility Set To Scale Up Industry July 2, 2015 - 2:55pm Addthis The 42,000 sq. ft. Carbon Fiber Technology Facility offers a highly flexible, highly instrumented carbon fiber line for demonstrating advanced technology scalability and producing market-development volumes of prototypical carbon fibers, and serves as the last step before commercial production scale. The 42,000 sq. ft. Carbon Fiber

  9. System for monitoring an industrial process and determining sensor status

    DOE Patents [OSTI]

    Gross, K.C.; Hoyer, K.K.; Humenik, K.E.

    1997-05-13

    A method and system are disclosed for monitoring an industrial process and a sensor. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 17 figs.

  10. System for monitoring an industrial process and determining sensor status

    DOE Patents [OSTI]

    Gross, K.C.; Hoyer, K.K.; Humenik, K.E.

    1995-10-17

    A method and system for monitoring an industrial process and a sensor are disclosed. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 17 figs.

  11. System for monitoring an industrial process and determining sensor status

    DOE Patents [OSTI]

    Gross, Kenneth C.; Hoyer, Kristin K.; Humenik, Keith E.

    1995-01-01

    A method and system for monitoring an industrial process and a sensor. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  12. System for monitoring an industrial process and determining sensor status

    DOE Patents [OSTI]

    Gross, Kenneth C.; Hoyer, Kristin K.; Humenik, Keith E.

    1997-01-01

    A method and system for monitoring an industrial process and a sensor. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  13. Ministry of Industry and Information Technology | Open Energy...

    Open Energy Info (EERE)

    factories http:www.nytimes.com20100810businessenergy-environment10yuan.html?refglobal-home Retrieved from "http:en.openei.orgwindex.php?titleMinistryofIndustry...

  14. Technology Vision 2020 - The U.S. Chemical Industry

    SciTech Connect (OSTI)

    1996-12-01

    The body of this report outlines the current state of the industry, a vision for tomorrow, and the technical advances needed to make this vision a reality.

  15. Energy Technology Solutions: Public-Private Partnerships Transforming Industry - December 2010

    SciTech Connect (OSTI)

    none,

    2010-12-01

    AMO's research and development partnerships with industry have resulted in more than 220 technologies and other solutions that can be purchased today. This document includes a description of each solution, its benefits, and vendor contact information. The document also identifies emerging technologies and other resources to help industry save energy.

  16. ITP Industrial Materials: Development and Commercialization of Alternative Carbon Fiber Precursors and Conversion Technologies

    Broader source: Energy.gov [DOE]

    Fact sheet overviewing project that reduces the cost of carbon fiber raw materials and processing technologies

  17. Process Technology Group of Warwick School of Engineering | Open...

    Open Energy Info (EERE)

    Technology Group of Warwick School of Engineering Jump to: navigation, search Name: Process Technology Group of Warwick School of Engineering Place: Coventry, United Kingdom Zip:...

  18. Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 1

    SciTech Connect (OSTI)

    Zanner, F.J.; Moffatt, W.C.

    1995-07-01

    In July, 1994, a team of materials specialists from Sandia and U S Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

  19. Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 2

    SciTech Connect (OSTI)

    Zanner, F.J.; Moffatt, W.C.

    1995-07-01

    In July, 1994, a team of materials specialists from Sandia and US. Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US. Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

  20. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing | Process Intensification Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process Intensification Chapter 6: Technology Assessments NOTE: This technology assessment is available as an appendix to the 2015 Quadrennial Technology Review (QTR). Process Intensification is one of fourteen manufacturing-focused technology assessments prepared in support of Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing. For context within the 2015 QTR, key connections between this technology assessment, other QTR technology chapters, and other Chapter 6 technology

  1. Overview of the government/industry workshop on opportunities for new materials in pulp and paper processing

    SciTech Connect (OSTI)

    Young, J.K.; Fowler, R.A.

    1994-05-01

    This report presents a synopsis of the presentations made at the two-day workshop conducted in Portland, Oregon, on August 12 and 13, 1993, for the Advanced Industrial Concepts division (AICD) of the US Department of Energy (DOE) Office of Industrial Technologies (OIT) and DOE national laboratory representatives from the pulp and paper industry. The information from the presentations is supplemented by additional statistics, as appropriate. The workshop objectives were (1) to develop a strategy and framework for collaboration between the pulp and paper industries and DOE`s national laboratories, (2) to identify major challenges to pulp and paper industry modernization, and (3) to identify research objectives for DOE national laboratories to improve materials and process technology in pulp and paper mills. Prior to the workshop, participants had the opportunity to tour paper mills and gain familiarity with pulp and paper processing methods. During the workshop, research needs for materials and processing that were identified at earlier AICD workshops were reviewed. Major problems of the pulp and paper industry were addressed, and ways in which DOE national laboratories are interacting with other industries to foster innovation and solve problems were presented. As a result of this and other workshops, a Pulp Paper Mill of the future strategy is being developed to address challenges identified in these proceedings. Continued efforts are expected by AICD to match candidate materials and processes from DOE national laboratories with the technology needs of pulp and paper mills.

  2. Wastewater and sludge control-technology options for synfuels industries

    SciTech Connect (OSTI)

    Castaldi, F.J.; Harrison, W.; Ford, D.L.

    1981-02-01

    The options examined were those of zero discharge, partial water reuse with restricted discharge of treated effluents, and unrestricted discharge of treated effluents. Analysis of cost data and performance-analyses data for several candidate secondary-wastewater-treatment unit processes indicated that combined activated-sludge/powdered-activated-carbon (AS/PAC) treatment incorporating wet-air-oxidation carbon regeneration is the most cost-effective control technology available for the removal of organic material from slagging, fixed-bed process wastewaters. Bench-scale treatability and organic-constituent removal studies conducted on process quench waters from a pilot-scale, slagging, fixed-bed gasifer using lignite as feedstock indicated that solvent extraction followed by AS/PAC treatment reduces levels of extractable and chromatographable organics to less than 1 ..mu..g/L in the final effluent. Levels of conventional pollutants also were effectively reduced by AS/PAC to the minimum water-quality standards for most receiving waters. The most favored and most cost-effective treatment option is unrestricted discharge of treated effluents with ultimate disposal of biosludges and landfilling of gasifier ash and slag. This option requires a capital expenditure of $8,260,000 and an annual net operating cost of $2,869,000 in 1978 dollars, exclusive of slag disposal. The net energy requirement of 19.6 x 10/sup 6/ kWh/year, or 15.3 kWh/1000 gal treated, is less than 6% of the equivalent energy demand associated with the zero-discharge option.

  3. Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology to Identify Potential Reductions in Utility and Process Energy Consumption. Industrial Technologies Program (ITP) Chemicals BestPractices Plant-Wide Assessment Case Study (Brochure).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies Program BENEFITS * Identified potential annual cost savings of nearly $3.3 million from reduced resource consumption and improved productivity * Found ways to reduce annual electricity consumption by almost 9.6 million kWh and annual fuel consumption by 338,000 MMBtu * Identified ways to decrease fresh water consumption and wastewater generation * Resulted in short-term plans for immediate benefit, such as steam trap and lighting surveys, and long-term plans for optimizing the

  4. Cogeneration handbook for the food processing industry. [Contains glossary

    SciTech Connect (OSTI)

    Eakin, D.E.; Fassbender, L.L.; Garrett-Price, B.A.; Moore, N.L.; Fasbender, A.G.; Gorges, H.A.

    1984-03-01

    The decision of whether to cogenerate involves several considerations, including technical, economic, environmental, legal, and regulatory issues. Each of these issues is addressed separately in this handbook. In addition, a chapter is included on preparing a three-phase work statement, which is needed to guide the design of a cogeneration system. In addition, an annotated bibliography and a glossary of terminology are provided. Appendix A provides an energy-use profile of the food processing industry. Appendices B through O provide specific information that will be called out in subsequent chapters.

  5. Recovery Act: Oxy-Combustion Technology Development for Industrial...

    Office of Scientific and Technical Information (OSTI)

    Testing in Alstom's 15 MWth Boiler Simulation Facility Levasseur, Armand 01 COAL, LIGNITE, AND PEAT; 54 ENVIRONMENTAL SCIENCES Clean Coal Technology; Coal-Fuels;...

  6. Industrial application of GNEP solvent-extraction processes

    SciTech Connect (OSTI)

    Arm, S.T.; Phillips, C.; Dobson, A.

    2008-07-01

    EnergySolutions is currently studying the feasibility of commercially recycling spent nuclear fuel in the USA as part of the Global Nuclear Energy Partnership. Uranium, plutonium, and neptunium recycling are accomplished by employing well-established solvent-extraction technology based on the tributylphosphate extractant and acetohydroxamic complexant stripping in a commercially demonstrated configuration. Americium and curium recycling is best achieved by employing the TRUEX and TALSPEAK solvent-extraction processes or a simplified variant of them. Facility design is not predicated on performing any research and development a priori. Process development and demonstration will proceed in parallel with design by proven design-management techniques. (authors)

  7. OTHER INDUSTRIES | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    OTHER INDUSTRIES OTHER INDUSTRIES AMO funded research results in novel technologies in diverse industries beyond the most energy intensive ones within the U.S. Manufacturing sector. These technologies offer quantifiable energy savings to a wide array of industries from information and communications technologies to food and beverage and others. Many more of the technologies developed with AMO support have applications across multiple industries because they target common industrial processes.

  8. Innovative Process and Materials Technologies | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Research & Development Projects » Innovative Process and Materials Technologies Innovative Process and Materials Technologies AMO's public-private R&D partnership activities support the development of advanced manufacturing process and materials technologies that will transition scientific innovations into clean-energy manufacturing capabilities. AMO's direct investments in innovative manufacturing projects foster advanced manufacturing enterprise creation with benefits accruing across

  9. Chapter 4: Advancing Clean Electric Power Technologies | Carbon Dioxide Capture for Natural Gas and Industrial Applications Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Gas and Industrial Applications Carbon Dioxide Capture Technologies Carbon Dioxide Storage Technologies Crosscutting Technologies in Carbon Dioxide Capture and Storage Fast-spectrum Reactors Geothermal Power High Temperature Reactors Hybrid Nuclear-Renewable Energy Systems Hydropower Light Water Reactors Marine and Hydrokinetic Power Nuclear Fuel Cycles Solar Power Stationary Fuel Cells Supercritical Carbon Dioxide Brayton Cycle Wind Power ENERGY U.S. DEPARTMENT OF Clean Power Quadrennial

  10. ISTUM PC: industrial sector technology use model for the IBM-PC

    SciTech Connect (OSTI)

    Roop, J.M.; Kaplan, D.T.

    1984-09-01

    A project to improve and enhance the Industrial Sector Technology Use Model (ISTUM) was originated in the summer of 1983. The project had dix identifiable objectives: update the data base; improve run-time efficiency; revise the reference base case; conduct case studies; provide technical and promotional seminars; and organize a service bureau. This interim report describes which of these objectives have been met and which tasks remain to be completed. The most dramatic achievement has been in the area of run-time efficiency. From a model that required a large proportion of the total resources of a mainframe computer and a great deal of effort to operate, the current version of the model (ISTUM-PC) runs on an IBM Personal Computer. The reorganization required for the model to run on a PC has additional advantages: the modular programs are somewhat easier to understand and the data base is more accessible and easier to use. A simple description of the logic of the model is given in this report. To generate the necessary funds for completion of the model, a multiclient project is proposed. This project will extend the industry coverage to all the industrial sectors, including the construction of process flow models for chemicals and petroleum refining. The project will also calibrate this model to historical data and construct a base case and alternative scenarios. The model will be delivered to clients and training provided. 2 references, 4 figures, 3 tables.

  11. Collaborative Technology Assessments Of Transient Field Processing And

    Office of Scientific and Technical Information (OSTI)

    Additive Manufacturing Technologies As Applied To Gas Turbine Components (Technical Report) | SciTech Connect Collaborative Technology Assessments Of Transient Field Processing And Additive Manufacturing Technologies As Applied To Gas Turbine Components Citation Details In-Document Search Title: Collaborative Technology Assessments Of Transient Field Processing And Additive Manufacturing Technologies As Applied To Gas Turbine Components ORNL partnered with GE Power & Water to investigate

  12. New Forces at Work in Mining: Industry View of Critical Technologies

    SciTech Connect (OSTI)

    Peterson, D. J.; LaTourrette, Tom; Bartis, James T.

    2007-04-01

    RAND has just published a report entitled, "New Forces at Work in Mining: Industry Views of Critical Technologies," by D. J. Peterson, Tom LaTourrette, and James T. Bartis. The report presents the results of a series of in-depth discussions with leading mining industry representatives selected for their prominent position and their ability to think broadly about technology trends. The discussions highlighted the importance of collaborative technology research, development, and implementation strategies and the increasingly critical role of mine personnel in the utilization of new technologies.

  13. Nanotechnology for the Forest Products Industry Vision and Technology Roadmap

    SciTech Connect (OSTI)

    Atalla, Rajai; Beecher, James; Caron, Robert; Catchmark, Jeffrey; Deng, Yulin; Glasser, Wolfgang; Gray, Derek; Haigler, Candace; Jones, Philip; Joyce, Margaret; Kohlman, Jane; Koukoulas, Alexander; Lancaster, Peter; Perine, Lori; Rodriguez, Augusto; Ragauskas, Arthur; Wegner, Theodore; Zhu, Junyong

    2005-03-01

    A roadmap for Nanotechnology in the Forest Products Industries has been developed under the umbrella of the Agenda 2020 program overseen by the CTO committee. It is expected that the use of new analytical techniques and methodologies will allow us to understand the complex nature of wood based materials and allow the dramatically enhanced use of the major strategic asset the US has in renewable, recyclable resources based on its well managed Forests.

  14. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale

    Office of Scientific and Technical Information (OSTI)

    Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility (Technical Report) | SciTech Connect Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility Citation Details In-Document Search Title: Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility Alstom Power

  15. Stabilizing System Pressure; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #8 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8 * August 2004 Industrial Technologies Program Suggested Actions * Review compressed air applications and determine the required level of air pressure. * Review your compressed air system's demand patterns to deter- mine which method for stabilizing pressure is most appropriate. References From Compressed Air Challenge ® (CAC): The Compressed Air System Best Practices Manual, Guidelines for Selecting a Compressed Air System Service Provider From DOE's Industrial Technologies Program and CAC:

  16. Summary report: Assessment and opportunity identification of energy efficient pollution prevention technologies and processes

    SciTech Connect (OSTI)

    Not Available

    1994-11-01

    On October 24, 1992, the President signed the Energy Policy Act of 1992 (EPAct, Public Law 102-486). Section 2108, subsections (b) and (c), of EPAct requires the Department of Energy to identify opportunities to demonstrate energy efficient pollution prevention technologies and processes; to assess the availability and the energy, environmental, and cost effects of such technologies; and to report the results within one year. This report is in response to that requirement. National waste reduction efforts in both the private and public sectors encompass a variety of activities to decrease the amount of wastes that ultimately enter their air, water, and land. DOE`s Office of Industrial Technologies (DOE/OIT) recognized the importance of these efforts and confirmed the federal government`s commitment to waste reduction by establishing the Industrial Waste Program (IWP) in 1990. The program is driven by industry and national needs, and is working on new technologies and information dissemination that industry identifies as vital. The national benefits of new technologies do not accrue to the economy until transferred to industry and incorporated into commercially available processes or products.

  17. CUSTOMER RESPONSE TO BESTPRACTICES TRAINING AND SOFTWARE TOOLS PROVIDED BY DOE'S INDUSTRIAL TECHNOLOGIES PROGRAM

    SciTech Connect (OSTI)

    Schweitzer, Martin; Martin, Michaela A; Schmoyer, Richard L

    2008-03-01

    The BestPractices program area, which has evolved into the Save Energy Now (SEN) Initiative, is a component of the U.S. Department of Energy's (DOE's) Industrial Technologies Program (ITP) that provides technical assistance and disseminates information on energy-efficient technologies and practices to U.S. industrial firms. The BestPractices approach to information dissemination includes conducting training sessions which address energy-intensive systems (compressed air, steam, process heat, pumps, motors, and fans) and distributing DOE software tools on those same topics. The current report documents a recent Oak Ridge National Laboratory (ORNL) study undertaken to determine the implementation rate, attribution rate, and reduction factor for industrial end-users who received BestPractices training and registered software in FY 2006. The implementation rate is the proportion of service recipients taking energy-saving actions as a result of the service received. The attribution rate applies to those individuals taking energy-saving actions as a result of the services received and represents the portion of the savings achieved through those actions that is due to the service. The reduction factor is the saving that is realized from program-induced measures as a proportion of the potential savings that could be achieved if all service recipients took action. In addition to examining those factors, the ORNL study collected information on selected characteristics of service recipients, the perceived value of the services provided, and the potential energy savings that can be achieved through implementation of measures identified from the training or software. Because the provision of training is distinctly different from the provision of software tools, the two efforts were examined independently and the findings for each are reported separately.

  18. Application of process safety management to the coke industry

    SciTech Connect (OSTI)

    Mentzer, W.P. (USX Corp., Clairton, PA (United States))

    1994-09-01

    OSHA's Process Safety Management (PSM) standard went into effect on May 26, 1992. Explosions at various industrial facilities that claimed the lives of workers over the past several years were the catalyst for the new federal regulations. The new PSM standard deals with 130 specific chemicals along with flammable liquids and gases used at nearly 25,000 worksites. The performance-based PSM standard consists of 14 elements that establish goals and describe basic program elements to fulfill these goals. The PSM standard requires employers to conduct a process hazard analysis to examine potential problems and determine what preventative measures should be taken. Key elements include employee training, written operating procedures, safety reviews and maintenance requirements to insure the mechanical integrity of critical components. The presentation will cover the evolution of OSHA's PSM standard, the requirements of the 14 elements in the PSM standard and discuss the significant achievements in the development and implementation of the PSM process at US Steel's Clairton coke plant.

  19. ITP Industrial Distributed Energy: Combustion Turbine CHP System...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    INDUSTRIAL TECHNOLOGIES PROGRAM Combustion Turbine CHP System for Food Processing Industry Reducing Industry's Environmental Footprint and Easing Transmission Congestion Based at a...

  20. TECHNOLOGY SUMMARY ADVANCING TANK WASTE RETREIVAL AND PROCESSING

    SciTech Connect (OSTI)

    SAMS TL

    2010-07-07

    This technology overview provides a high-level summary of technologies being investigated and developed by Washington River Protection Solutions (WRPS) to advance Hanford Site tank waste retrieval and processing. Technology solutions are outlined, along with processes and priorities for selecting and developing them.

  1. TECHNOLOGY SUMMARY ADVANCING TANK WASTE RETRIEVAL AND PROCESSING

    SciTech Connect (OSTI)

    SAMS TL; MENDOZA RE

    2010-08-11

    This technology overview provides a high-level summary of technologies being investigated and developed by Washington River Protection Solutions (WRPS) to advance Hanford Site tank waste retrieval and processing. Technology solutions are outlined, along with processes and priorities for selecting and developing them.

  2. Savannah River Site Salt Waste Processing Facility Technology Readiness

    Energy Savers [EERE]

    Assessment Report | Department of Energy Salt Waste Processing Facility Technology Readiness Assessment Report Savannah River Site Salt Waste Processing Facility Technology Readiness Assessment Report Full Document and Summary Versions are available for download PDF icon Savannah River Site Salt Waste Processing Facility Technology Readiness Assessment Report PDF icon Summary - SRS Salt Waste Processing Facility More Documents & Publications Compilation of TRA Summaries Basis for Section

  3. FutureGen Industrial Alliance Announces Carbon Storage Site Selection Process for FutureGen 2.0

    Broader source: Energy.gov [DOE]

    The FutureGen Industrial Alliance today announced details of a process that will lead to the selection of an Illinois site for the storage of carbon dioxide collected at FutureGen 2.0, a landmark project that will advance the deployment of carbon capture and storage technology at an Ameren Energy Resources power plant in Meredosia, Illinois.

  4. Recovery Act: Oxy-Combustion Technology Development for Industrial...

    Office of Scientific and Technical Information (OSTI)

    that are optimized for overall plant performance and cost; and, Define key design considerations and develop ... matrix of fuels, oxy-process variables and boiler design parameters. ...

  5. ENERGY EFFICIENCY TECHNOLOGY ROADMAP VOLUME 7: INDUSTRIAL FOOD...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    leak detection Preliminary study how laser perforation of blueberry can improve fruit infusion with more yield and better quality Laser food processing (marker and micro...

  6. Electrochemical Energy Storage Technologies and the Automotive Industry

    ScienceCinema (OSTI)

    Mark Verbrugge

    2010-01-08

    The first portion of the lecture will relate global energy challenges to trends in personal transportation. Following this introduction, a short overview of technology associated with lithium ion batteries for traction applications will be provided. Last, I shall present new research results that enable adaptive characterization of lithium ion cells. Experimental and modeling results help to clarify the underlying electrochemistry and system performance. Specifically, through chemical modification of the electrodes, it is possible to place markers within the electrodes that signal the state of charge of a battery through abrupt voltage changes during cell operation, thereby allowing full utilization of the battery in applications. In closing, I shall highlight some promising materials research efforts that are expected to lead to substantially improved battery technology

  7. Sandia'S INNOVATION MARKETPLACE A Quarterly Update of Available Technologies for Industry

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    * Vol 3, Issue 1 Sandia'S INNOVATION MARKETPLACE A Quarterly Update of Available Technologies for Industry 2 Innovation Marketplace 3 Innovation Marketplace Technology Categories CONTACT US Welcome to Sandia National Laboratories' Intellectual Property Magazine Sandia's Innovation Marketplace is a quarterly e-magazine published by Sandia National Laboratories. This publication highlights exceptional opportunities for licensing Sandia's intellectual property, including patents, copyrights

  8. Waste Processing Annual Technology Development Report 2007 | Department of

    Broader source: Energy.gov (indexed) [DOE]

    Energy PDF icon Waste Processing Annual Technology Development Report 2007 More Documents & Publications System Planning for Low-Activity Waste at Hanford Waste Treatment and Immobilation Plant HLW Waste Vitrification Facility Caustic Recovery Technology

  9. Engineer End Uses for Maximum Efficiency; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #10 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    0 * August 2004 Industrial Technologies Program Suggested Actions * Review compressed air end uses and determine the required level of air pressure. * Review the compressed air end uses' original confgurations to determine whether manufacturing processes have evolved in such a way that those end uses are no longer necessary or can be reconfgured more effciently. References From Compressed Air Challenge ® (CAC): The Compressed Air System Best Practices Manual, Guidelines for Selecting a

  10. Advanced Reactors Thermal Energy Transport for Process Industries

    SciTech Connect (OSTI)

    P. Sabharwall; S.J. Yoon; M.G. McKellar; C. Stoots; George Griffith

    2014-07-01

    The operation temperature of advanced nuclear reactors is generally higher than commercial light water reactors and thermal energy from advanced nuclear reactor can be used for various purposes such as liquid fuel production, district heating, desalination, hydrogen production, and other process heat applications, etc. Some of the major technology challenges that must be overcome before the advanced reactors could be licensed on the reactor side are qualification of next generation of nuclear fuel, materials that can withstand higher temperature, improvement in power cycle thermal efficiency by going to combined cycles, SCO2 cycles, successful demonstration of advanced compact heat exchangers in the prototypical conditions, and from the process side application the challenge is to transport the thermal energy from the reactor to the process plant with maximum efficiency (i.e., with minimum temperature drop). The main focus of this study is on doing a parametric study of efficient heat transport system, with different coolants (mainly, water, He, and molten salts) to determine maximum possible distance that can be achieved.

  11. Innovative Bioenergy Process Recognized for Excellence in Technology

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Transfer | Department of Energy Bioenergy Process Recognized for Excellence in Technology Transfer Innovative Bioenergy Process Recognized for Excellence in Technology Transfer February 24, 2015 - 10:57am Addthis The Energy Department's Pacific Northwest National Laboratory (PNNL) recently won a 2015 Excellence in Technology Transfer Award for developing an innovative process that uses heat and pressure to convert whole algae into biocrude oil in just minutes-much faster than existing

  12. Vehicle Technologies Office Merit Review 2014: Dry Process Electrode Fabrication

    Broader source: Energy.gov [DOE]

    Presentation given by Navitas Systems at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about dry process electrode...

  13. Vehicle Technologies Office Merit Review 2015: Dry Process Electrode Fabrication

    Broader source: Energy.gov [DOE]

    Presentation given by Navitas Systems at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about dry process electrode...

  14. EERE Technology Commercialization Portal: Connecting Energy Industry and Market Leaders with Laboratory Technologies

    SciTech Connect (OSTI)

    2010-06-01

    A flyer briefly describing the EERE Technology Commercialization Portal along with an example of one of its marketing summaries.

  15. EERE Technology Commercialization Portal: Connecting Energy Industry and Market Leaders with Laboratory Technologies (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2010-06-01

    A flyer briefly describing the EERE Technology Commercialization Portal along with an example of one of its marketing summaries.

  16. Science for Energy Technology: Strengthening the Link Between Basic Research and Industry

    SciTech Connect (OSTI)

    2010-04-01

    The nation faces two severe challenges that will determine our prosperity for decades to come: assuring clean, secure, and sustainable energy to power our world, and establishing a new foundation for enduring economic and jobs growth. These challenges are linked: the global demand for clean sustainable energy is an unprecedented economic opportunity for creating jobs and exporting energy technology to the developing and developed world. But achieving the tremendous potential of clean energy technology is not easy. In contrast to traditional fossil fuel-based technologies, clean energy technologies are in their infancy, operating far below their potential, with many scientific and technological challenges to overcome. Industry is ultimately the agent for commercializing clean energy technology and for reestablishing the foundation for our economic and jobs growth. For industry to succeed in these challenges, it must overcome many roadblocks and continuously innovate new generations of renewable, sustainable, and low-carbon energy technologies such as solar energy, carbon sequestration, nuclear energy, electricity delivery and efficiency, solid state lighting, batteries and biofuels. The roadblocks to higher performing clean energy technology are not just challenges of engineering design but are also limited by scientific understanding.Innovation relies on contributions from basic research to bridge major gaps in our understanding of the phenomena that limit efficiency, performance, or lifetime of the materials or chemistries of these sustainable energy technologies. Thus, efforts aimed at understanding the scientific issues behind performance limitations can have a real and immediate impact on cost, reliability, and performance of technology, and ultimately a transformative impact on our economy. With its broad research base and unique scientific user facilities, the DOE Office of Basic Energy Sciences (BES) is ideally positioned to address these needs. BES has laid out a broad view of the basic and grand challenge science needs for the development of future clean energy technologies in a series of comprehensive 'Basic Research Needs' workshops and reports (inside front cover and http://www.sc.doe.gov/bes/reports/list.html) and has structured its programs and launched initiatives to address the challenges. The basic science needs of industry, however, are often more narrowly focused on solving specific nearer-term roadblocks to progress in existing and emerging clean energy technologies. To better define these issues and identify specific barriers to progress, the Basic Energy Sciences Advisory Committee (BESAC) sponsored the Workshop on Science for Energy Technology, January 18-21, 2010. A wide cross-section of scientists and engineers from industry, universities, and national laboratories delineated the basic science Priority Research Directions most urgently needed to address the roadblocks and accelerate the innovation of clean energy technologies. These Priority Research Directions address the scientific understanding underlying performance limitations in existing but still immature technologies. Resolving these performance limitations can dramatically improve the commercial penetration of clean energy technologies. A key conclusion of the Workshop is that in addition to the decadal challenges defined in the 'Basic Research Needs' reports, specific research directions addressing industry roadblocks are ripe for further emphasis. Another key conclusion is that identifying and focusing on specific scientific challenges and translating the results to industry requires more direct feedback and communication and collaboration between industrial and BES-supported scientists. BES-supported scientists need to be better informed of the detailed scientific issues facing industry, and industry more aware of BES capabilities and how to utilize them. An important capability is the suite of BES scientific user facilities, which are seen as playing a key role in advancing the science of clean energy technology. Working together, in

  17. Achieve Steam System Excellence: Industrial Technologies Program BestPractices Steam Overview Fact Sheet

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    BESTPRACTICES STEAM PARTNERS 3M American Boiler Manufacturers Association Armstrong International, Inc. Association of Energy Engineers BASF Corporation Bethlehem Steel Corporation CERL - U.S. Army Corps of Engineers Council of Industrial Boiler Owners Enbridge Consumers Gas Enercheck Systems Industrial Interactions, Inc. Institute of Textile Technology Iowa Energy Center Johns Manville Corporation Millennium Chemicals* N.Y. State Energy Research and Development National Board of Boiler and

  18. Separation process using microchannel technology (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    Separation process using microchannel technology Citation Details In-Document Search Title: Separation process using microchannel technology The disclosed invention relates to a process and apparatus for separating a first fluid from a fluid mixture comprising the first fluid. The process comprises: (A) flowing the fluid mixture into a microchannel separator in contact with a sorption medium, the fluid mixture being maintained in the microchannel separator until at least part of the first fluid

  19. Distillation process using microchannel technology (Patent) | SciTech

    Office of Scientific and Technical Information (OSTI)

    Connect Distillation process using microchannel technology Citation Details In-Document Search Title: Distillation process using microchannel technology × You are accessing a document from the Department of Energy's (DOE) SciTech Connect. This site is a product of DOE's Office of Scientific and Technical Information (OSTI) and is provided as a public service. Visit OSTI to utilize additional information resources in energy science and technology. A paper copy of this document is also

  20. Technology Roadmap. Energy Loss Reduction and Recovery in Industrial Energy Systems

    SciTech Connect (OSTI)

    none,

    2004-11-01

    To help guide R&D decision-making and gain industry insights on the top opportunities for improved energy systems, ITP sponsored the Energy Loss Reduction and Recoveryin Energy Systems Roadmapping Workshopin April 2004 in Baltimore, Maryland. This Technology Roadmapis based largely on the results of the workshop and additional industrial energy studies supported by ITP and EERE. It summarizes industry feedback on the top opportunities for R&D investments in energy systems, and the potential for national impacts on energy use and the environment.

  1. State-of-the-art adsorption and membrane separation processes for carbon dioxide production from carbon dioxide emitting industries

    SciTech Connect (OSTI)

    Ebner, A.D.; Ritter, J.A.

    2009-07-01

    With the growing concern about global warming placing greater demands on improving energy efficiency and reducing CO{sub 2} emissions, the need for improving the energy intensive, separation processes involving CO{sub 2} is well recognized. The US Department of Energy estimates that the separation of CO{sub 2} represents 75% of the cost associated with its separation, storage, transport, and sequestration operations. Hence, energy efficient, CO{sub 2} separation technologies with improved economics are needed for industrial processing and for future options to capture and concentrate CO{sub 2} for reuse or sequestration. The overall goal of this review is to foster the development of new adsorption and membrane technologies to improve manufacturing efficiency and reduce CO{sub 2} emissions. This study focuses on the power, petrochemical, and other CO{sub 2} emitting industries, and provides a detailed review of the current commercial CO{sub 2} separation technologies, i.e., absorption, adsorption, membrane, and cryogenic, an overview of the emerging adsorption and membrane technologies for CO{sub 2} separation, and both near and long term recommendations for future research on adsorption and membrane technologies. Flow sheets of the principal CO{sub 2} producing processes are provided for guidance and new conceptual flow sheets with ideas on the placement of CO{sub 2} separations technologies have also been devised.

  2. FY-2010 Process Monitoring Technology Final Report

    SciTech Connect (OSTI)

    Orton, Christopher R.; Bryan, Samuel A.; Casella, Amanda J.; Hines, Wes; Levitskaia, Tatiana G.; henkell, J.; Schwantes, Jon M.; Jordan, Elizabeth A.; Lines, Amanda M.; Fraga, Carlos G.; Peterson, James M.; Verdugo, Dawn E.; Christensen, Ronald N.; Peper, Shane M.

    2011-01-01

    During FY 2010, work under the Spectroscopy-Based Process Monitoring task included ordering and receiving four fluid flow meters and four flow visible-near infrared spectrometer cells to be instrumented within the centrifugal contactor system at Pacific Northwest National Laboratory (PNNL). Initial demonstrations of real-time spectroscopic measurements on cold-stream simulants were conducted using plutonium (Pu)/uranium (U) (PUREX) solvent extraction process conditions. The specific test case examined the extraction of neodymium nitrate (Nd(NO3)3) from an aqueous nitric acid (HNO3) feed into a tri-n-butyl phosphate (TBP)/ n-dodecane solvent. Demonstration testing of this system included diverting a sample from the aqueous feed meanwhile monitoring the process in every phase using the on-line spectroscopic process monitoring system. The purpose of this demonstration was to test whether spectroscopic monitoring is capable of determining the mass balance of metal nitrate species involved in a cross-current solvent extraction scheme while also diverting a sample from the system. The diversion scenario involved diverting a portion of the feed from a counter-current extraction system while a continuous extraction experiment was underway. A successful test would demonstrate the ability of the process monitoring system to detect and quantify the diversion of material from the system during a real-time continuous solvent extraction experiment. The system was designed to mimic a PUREX-type extraction process with a bank of four centrifugal contactors. The aqueous feed contained Nd(NO3)3 in HNO3, and the organic phase was composed of TBP/n-dodecane. The amount of sample observed to be diverted by on-line spectroscopic process monitoring was measured to be 3 mmol (3 x 10-3 mol) Nd3+. This value was in excellent agreement with the 2.9 mmol Nd3+ value based on the known mass of sample taken (i.e., diverted) directly from the system feed solution.

  3. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    SciTech Connect (OSTI)

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi , Gibran L

    2012-02-10

    In this study, the microwave materials interactions were studied through dielectric property measurements, process modeling, and lab scale microwave hybrid calcination tests. Characterization and analysis were performed to evaluate material reactions and energy usage. Processing parameters for laboratory scale and larger scale calcining experiments were developed for MAT limestone calcination. Early stage equipment design concepts were developed, with a focus on microwave post heating treatment. The retrofitting of existing rotary calcine equipment in the lime industry was assessed and found to be feasible. Ceralink sought to address some of the major barriers to the uptake of MAT identified as the need for (1) team approach with end users, technology partners, and equipment manufacturers, (2) modeling that incorporates kiln materials and variations to the design of industrial microwave equipment. This project has furthered the commercialization effort of MAT by working closely with an industrial lime manufacturer to educate them regarding MAT, identifying equipment manufacturer to supply microwave equipment, and developing a sophisticated MAT modeling with WPI, the university partner. MAT was shown to enhance calcining through lower energy consumption and faster reaction rates compared to conventional processing. Laboratory testing concluded that a 23% reduction in energy was possible for calcining small batches (5kg). Scale-up testing indicated that the energy savings increased as a function of load size and 36% energy savings was demonstrated (22 kg). A sophisticated model was developed which combines simultaneous microwave and conventional heating. Continued development of this modeling software could be used for larger scale calcining simulations, which would be a beneficial low-cost tool for exploring equipment design prior to actual building. Based on these findings, estimates for production scale MAT calcining benefits were calculated, assuming uptake of MAT in the US lime industry. This estimate showed that 7.3 TBTU/year could be saved, with reduction of 270 MMlbs of CO2 emissions, and $29 MM/year in economic savings. Taking into account estimates for MAT implementation in the US cement industry, an additional 39 TBTU/year, 3 Blbs of CO2 and $155 MM/year could be saved. One of the main remaining barriers to commercialization of MAT for the lime and cement industries is the sheer size of production. Through this project, it was realized that a production size MAT rotary calciner was not feasible, and a different approach was adapted. The concept of a microwave post heat section located in the upper portion of the cooler was devised and appears to be a more realistic approach for MAT implementation. Commercialization of this technology will require (1) continued pilot scale calcining demonstrations, (2) involvement of lime kiln companies, and (3) involvement of an industrial microwave equipment provider. An initial design concept for a MAT post-heat treatment section was conceived as a retrofit into the cooler sections of existing lime rotary calciners with a 1.4 year payback. Retrofitting will help spur implementation of this technology, as the capital investment will be minimal for enhancing the efficiency of current rotary lime kilns. Retrofits would likely be attractive to lime manufacturers, as the purchase of a new lime kiln is on the order of a $30 million dollar investment, where as a MAT retrofit is estimated on the order of $1 million. The path for commercialization lies in partnering with existing lime kiln companies, who will be able to implement the microwave post heat sections in existing and new build kilns. A microwave equipment provider has been identified, who would make up part of the continued development and commercialization team.

  4. Oak Ridge Centers for Manufacturing Technology - Partnership and Impact on the Semiconductor Industry

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Partnership and Impact on the Semiconductor Industry The many testimonials coming in result from Jack Cook making contacts with some of the people who experienced the Oak Ridge Centers for Manufacturing Technology firsthand. Here is his introduction followed by the first of three letters pertaining to one partnership arrangement created by the Oak Ridge Centers for Manufacturing Technology (ORCMT). This first letter is from Dr. Dan Hoffman, a former Oak Ridge National Laboratory (ORNL) employee

  5. Process for making unsaturated hydrocarbons using microchannel process technology

    DOE Patents [OSTI]

    Tonkovich, Anna Lee; Yuschak, Thomas; LaPlante, Timothy J.; Rankin, Scott; Perry, Steven T.; Fitzgerald, Sean Patrick; Simmons, Wayne W.; Mazanec, Terry Daymo, Eric

    2011-04-12

    The disclosed invention relates to a process for converting a feed composition comprising one or more hydrocarbons to a product comprising one or more unsaturated hydrocarbons, the process comprising: flowing the feed composition and steam in contact with each other in a microchannel reactor at a temperature in the range from about 200.degree. C. to about 1200.degree. C. to convert the feed composition to the product, the process being characterized by the absence of catalyst for converting the one or more hydrocarbons to one or more unsaturated hydrocarbons. Hydrogen and/or oxygen may be combined with the feed composition and steam.

  6. Process for separating nitrogen from methane using microchannel process technology

    DOE Patents [OSTI]

    Tonkovich, Anna Lee (Marysville, OH); Qiu, Dongming (Dublin, OH); Dritz, Terence Andrew (Worthington, OH); Neagle, Paul (Westerville, OH); Litt, Robert Dwayne (Westerville, OH); Arora, Ravi (Dublin, OH); Lamont, Michael Jay (Hilliard, OH); Pagnotto, Kristina M. (Cincinnati, OH)

    2007-07-31

    The disclosed invention relates to a process for separating methane or nitrogen from a fluid mixture comprising methane and nitrogen, the process comprising: (A) flowing the fluid mixture into a microchannel separator, the microchannel separator comprising a plurality of process microchannels containing a sorption medium, the fluid mixture being maintained in the microchannel separator until at least part of the methane or nitrogen is sorbed by the sorption medium, and removing non-sorbed parts of the fluid mixture from the microchannel separator; and (B) desorbing the methane or nitrogen from the sorption medium and removing the desorbed methane or nitrogen from the microchannel separator. The process is suitable for upgrading methane from coal mines, landfills, and other sub-quality sources.

  7. Improving Process Heating System Performance: A Sourcebook for Industry, Second Edition

    SciTech Connect (OSTI)

    Not Available

    2008-02-01

    This is one in a series of sourcebooks to help manufacturers optimize their industrial systems; this particular sourcebook addresses process heating systems.

  8. IMPACTS. Industrial Technologies Program: Summary of Program Results for CY 2008

    SciTech Connect (OSTI)

    none,

    2010-08-02

    The Impacts report summarizes benefits resulting from ITP-sponsored technologies, including energy savings, waste reduction, increased productivity, and lowered emissions. It also provides an overview of the activities of the Industrial Assessment Centers, BestPractices Program, and Combined Heat and Power efforts.

  9. Meat-, fish-, and poultry-processing wastes. [Industrial wastes

    SciTech Connect (OSTI)

    Litchfield, J.H.

    1982-06-01

    A review of the literature dealing with the effectiveness of various waste processing methods for meat-, fish,-, and poultry-processing wastes is presented. Activated sludge processes, anaerobic digestion, filtration, screening, oxidation ponds, and aerobic digestion are discussed.

  10. Technology Roadmap for the 21st Century Truck Program, a government-industry research partnership

    SciTech Connect (OSTI)

    2000-12-01

    The 21st Century Truck Program has been established as a government-industry research partnership to support the development and implementation of commercially viable technologies that will dramatically cut fuel use and emissions of commercial trucks and buses while enhancing their safety and affordability as well as maintaining or enhancing performance. The innovations resulting from this program will reduce dependence on foreign oil, improve our nation's air quality, provide advanced technology for military vehicles, and enhance the competitiveness of the U.S. truck and bus industry while ensuring safe and affordable freight and bus transportation for the nation's economy. This Technology Roadmap for the 21st Century Truck Program has been prepared to guide the development of the technical advancements that will enable the needed improvements in commercial truck fuel economy, emissions, and safety.

  11. The revenue requirement approach to analysis of alternative technologies in the electric utility industry

    SciTech Connect (OSTI)

    Lohrasbi, J. )

    1990-01-01

    The advancement of coal-based power generation technology is of primary interest to the U.S. Department of Energy (DOE). The interests are well-founded due to increasing costs for premium fuels and, more importantly, the establishment of energy independence to promote national security. One of DOE's current goals is to promote the development of coal-fired technology for the electric utility industry. This paper is concerned with the economic comparison of two alternative technologies: the coal gasification-combined cycle (GCC) and the coal-fired magnetohydrodynamic (MHD)-combined cycle. The revenue requirement analysis was used for the economic evaluation of engineering alternatives in the electric utility industry. The results were compared based on year-by-year revenue requirement analysis. A computer program was written in Fortran to perform the calculations.

  12. Innovative Bioenergy Process Recognized for Excellence in Technology...

    Broader source: Energy.gov (indexed) [DOE]

    This process has the potential to double the yield of biofuel from algae and cut the cost ... to test this technology in preparation for scale up to large-scale biofuel production. ...

  13. Renewable Electricity Use by the U.S. Information and Communication Technology (ICT) Industry

    SciTech Connect (OSTI)

    Miller, John; Bird, Lori; Heeter, Jenny; Gorham, Bethany

    2015-07-20

    The information and communication technology (ICT) sector continues to witness rapid growth and uptake of ICT equipment and services at both the national and global levels. The electricity consumption associated with this expansion is substantial, although recent adoptions of cloudcomputing services, co-location data centers, and other less energy-intensive equipment and operations have likely reduced the rate of growth in this sector. This paper is intended to aggregate existing ICT industry data and research to provide an initial look at electricity use, current and future renewable electricity acquisition, as well as serve as a benchmark for future growth and trends in ICT industry renewable electricity consumption.

  14. Final Technical Report: Intensive Quenching Technology for Heat Treating and Forging Industries

    SciTech Connect (OSTI)

    Aronov, Michael A.

    2005-12-21

    Intensive quenching (IQ) process is an alternative way of hardening (quenching) steel parts through the use of highly agitated water and then still air. It was developed by IQ Technologies, Inc. (IQT) of Akron, Ohio. While conventional quenching is usually performed in environmentally unfriendly oil or water/polymer solutions, the IQ process uses highly agitated environmentally friendly water or low concentration water/mineral salt solutions. The IQ method is characterized by extremely high cooling rates of steel parts. In contrast to conventional quenching, where parts cool down to the quenchant temperature and usually have tensile or neutral residual surface stresses at the end of quenching. The IQ process is interrupted when the part core is still hot and when there are maximum compressive stresses deep into the parts, thereby providing hard, ductile, better wear resistant parts. The project goal was to advance the patented IQ process from feasibility to commercialization in the heat-treating and forging industries to reduce significantly energy consumption and environmental impact, to increase productivity and to enhance economic competitiveness of these industries as well as Steel, Metal Casting and Mining industries. To introduce successfully the IQ technology in the U.S. metal working industry, the project team has completed the following work over the course of this project: A total of 33 manufacturers of steel products provided steel parts for IQ trails. IQT conducted IQ demonstrations for 34 different steel parts. Our customers tested intensively quenched parts in actual field conditions to evaluate the product service life and performance improvement. The data obtained from the field showed the following: Service life (number of holes punched) of cold-work punches (provided by EHT customer and made of S5 shock-resisting steel) was improved by two to eight times. Aluminum extrusion dies provided by GAM and made of hot work H-13 steel outperformed the standard dies by at least 50%. Dies provided by an AST customer, made of plain carbon 1045 steel and used for pellet manufacturing outperformed the standard dies by more than 100%. Concrete crusher liner wear plates provided by an EHT customer and made of 1045 steel, had the same surface hardness as the plates made of more expensive, pre-hardened high alloy HARDOX-500 material supplied by a Swedish company and used currently by the EHT customer. The 1045 material intensively quenched wear plates are currently in the field. Concrete block molding machine wear plates provided by an IQT customer and made of 8620 steel were processed at the AST production IQ system using a 40% reduced carburization cycle. An effective case depth in the intensively quenched wear plates was the same as in the standard, oil quenched parts. Base keys provided by an EHT customer and made of 8620 steel were processed using a 40% reduced carburization cycle. The intensively quenched parts showed the same performance as standard parts. IQT introduced the IQ process in heat treat practices of three commercial heat-treating shops: Akron Steel Treating Co., Summit Heat Treating Co. and Euclid Heat Treating Co. CWRU conducted a material characterization study for a variety of steels to develop a database to support changing/modification of recognized standards for quenching steel parts. IQT conducted a series of IQ workshops, published seven technical papers and participated in ASM Heat Treating Society conference and exposition and in Furnace North America Show. IQT designed and built a fully automated new IQ system installed at the Center for Intensive Quenching. This system includes the following major components: a stand-alone 1,900-gallon IQ water system, a 24'' x 24'' atmosphere pit furnace, and an automated load transfer mechanism. IQT established a ''Center for Intensive Quenching'' at the AST facilities. The 4,000 square feet Center includes the following equipment: High-velocity single part quenching IQ unit developed and built previously under EMTEC CT-65 project. The unit is equipped w

  15. California Food Processing Industry Wastewater Demonstration Project: Phase I Final Report

    SciTech Connect (OSTI)

    Lewis, Glen; Atkinson, Barbara; Rhyne, Ivin

    2009-09-09

    Wastewater treatment is an energy-intensive process and electricity demand is especially high during the utilities summer peak electricity demand periods. This makes wastewater treatment facilities prime candidates for demand response programs. However, wastewater treatment is often peripheral to food processing operations and its demand response opportunities have often been overlooked. Phase I of this wastewater demonstration project monitored wastewater energy and environmental data at Bell-Carter Foods, Inc., California's largest olive processing plant. For this monitoring activity the project team used Green Energy Management System (GEMS) automated enterprise energy management (EEM) technologies. This report presents results from data collected by GEMS from September 15, 2008 through November 30, 2008, during the olive harvest season. This project established and tested a methodology for (1) gathering baseline energy and environmental data at an industrial food-processing plant and (2) using the data to analyze energy efficiency, demand response, daily peak load management, and environmental management opportunities at the plant. The Phase I goals were to demonstrate the measurement and interrelationship of electricity demand, electricity usage, and water quality metrics and to estimate the associated CO{sub 2} emissions.

  16. Photovoltaic industry process from 1980 to mid 1986

    SciTech Connect (OSTI)

    Watts, R.L.; Smith, S.A.

    1986-08-01

    The objective of this report is to describe PV insustry developments in 1985 and present forecasts for 1986. Information is presented on a regional basis (United States, Europe, Japan, other) to avoid disclosing company confidential data. Information was gleaned from several sources, including a review of technical literature and direct contacts with many PV manufacturers. prior to publishing the regional totals, all numbers were compared with those from other sources published in the United States and those supplied by Japanese industry through their solar energy organization.

  17. Cogeneration handbook for the chemical process industries. [Contains glossary

    SciTech Connect (OSTI)

    Fassbender, A.G.; Fassbender, L.L.; Garrett-Price, B.A.; Moore, N.L.; Eakin, D.E.; Gorges, H.A.

    1984-03-01

    The desision of whether to cogenerate involves several considerations, including technical, economic, environmental, legal, and regulatory issues. Each of these issues is addressed separately in this handbook. In addition, a chapter is included on preparing a three-phase work statement, which is needed to guide the design of a cogeneration system. In addition, an annotated bibliography and a glossary of terminology are provided. Appendix A provides an energy-use profile of the chemical industry. Appendices B through O provide specific information that will be called out in subsequent chapters.

  18. Ultra-High Efficiency and Low-Emissions Combustion Technology for Manufacturing Industries

    SciTech Connect (OSTI)

    Atreya, Arvind

    2013-04-15

    The purpose of this research was to develop and test a transformational combustion technology for high temperature furnaces to reduce the energy intensity and carbon footprint of U.S. manufacturing industries such as steel, aluminum, glass, metal casting, and petroleum refining. A new technology based on internal and/or external Flue Gas Recirculation (FGR) along with significant enhancement in flame radiation was developed. It produces "Radiative Flameless Combustion (RFC)" and offers tremendous energy efficiency and pollutant reduction benefits over and above the now popular "flameless combustion." It will reduce the energy intensity (or fuel consumption per unit system output) by more than 50% and double the furnace productivity while significantly reducing pollutants and greenhouse gas emissions (10^3 times reduction in NOx and 10 times reduction in CO & hydrocarbons and 3 times reduction in CO2). Product quality improvements are also expected due to uniform radiation, as well as, reduction in scale/dross formation is expected because of non-oxidative atmosphere. RFC is inexpensive, easy to implement, and it was successfully tested in a laboratory-scale furnace at the University of Michigan during the course of this work. A first-ever theory with gas and particulate radiation was also developed. Numerical programs were also written to design an industrial-scale furnace. Nine papers were published (or are in the process of publication). We believe that this early stage research adequately proves the concept through laboratory experiments, modeling and computational models. All this work is presented in the published papers. Important conclusions of this work are: (1) It was proved through experimental measurements that RFC is not only feasible but a very beneficial technology. (2) Theoretical analysis of RFC was done in (a) spatially uniform strain field and (b) a planar momentum jet where the strain rate is neither prescribed nor uniform. Four important non-dimensional parameters controlling RFC in furnaces were identified. These are: (i) The Boltzmann number; (ii) The Damkohler number, (iii) The dimensionless Arrhenius number, and (iv) The equivalence ratio. Together they define the parameter space where RFC is possible. It was also found that the Damkohler number must be small for RFC to exist and that the Boltzmann number expands the RFC domain. The experimental data obtained during the course of this work agrees well with the predictions made by the theoretical analysis. Interestingly, the equivalence ratio dependence shows that it is easier to establish RFC for rich mixtures than for lean mixtures. This was also experimentally observed. Identifying the parameter space for RFC is necessary for controlling the RFC furnace operation. It is hoped that future work will enable the methodology developed here to be applied to the operation of real furnaces, with consequent improvement in efficiency and pollutant reduction. To reiterate, the new furnace combustion technology developed enables intense radiation from combustion products and has many benefits: (i) Ultra-High Efficiency and Low-Emissions; (ii) Uniform and intense radiation to substantially increase productivity; (iii) Oxygen-free atmosphere to reduce dross/scale formation; (iv) Provides multi-fuel capability; and (v) Enables carbon sequestration if pure oxygen is used for combustion.

  19. Compressed Air System Modifications Improve Efficiency at a Plastics Blow Molding Plant (Southeastern Container Plant): Office of Industrial Technologies (OIT) BestPractices Technical Case Study

    SciTech Connect (OSTI)

    Wogsland, J.

    2001-06-18

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the plastics blow molding plant project.

  20. Advanced Process Technology: Combi Materials Science and Atmospheric Processing (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-06-01

    Capabilities fact sheet for the National Center for Photovoltaics: Process Technology and Advanced Concepts -- High-Throughput Combi Material Science and Atmospheric Processing that includes scope, core competencies and capabilities, and contact/web information.

  1. Advanced Laser-Based Sensors for Industrial Process Control

    Broader source: Energy.gov [DOE]

    Fact Sheet About Increased Efficiency and Reduced Emissions Using Advanced Laser-Based Sensors for Process Control Monitoring in Electric Arc Furnaces

  2. Steam Technical Brief: Industrial Steam System Process-Control Schemes

    SciTech Connect (OSTI)

    2003-07-01

    This BestPractices Steam Technical Brief was developed to provide a basic understanding of the different process-control schemes used in a typical steam system.

  3. Energy and process substitution in the frozen-food industry:...

    Office of Scientific and Technical Information (OSTI)

    The analytical methodology by which the energy and process substitution were evaluated is ... Resource Relation: Other Information: Portions of document are illegible Research Org: ...

  4. Oak Ridge National Laboratory (ORNL): Industrial Collaborations with the Fuel Cell Technologies Program: Accelerating Widespread Commercialization

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    FCTO T2M Event at the 2014 Fuel Cell Seminar (11/11/14) Industrial Collaborations with the ORNL Fuel Cell Technologies Program: Accelerating Widespread Commercialization David L. Wood, III, Ph.D. Senior Scientist & Fuel Cell Technologies Program Manager T2M Event at the 2014 Fuel Cell Seminar Los Angeles, CA 11/11/14 2 FCTO T2M Event at the 2014 Fuel Cell Seminar (11/11/14) ORNL Overview * Founded: 1943 as a key Manhattan Project location. * Location: Oak Ridge, TN * 4250 Employees * Budget:

  5. NOx reduction technology for natural-gas-industry prime movers. Special report, August 1990

    SciTech Connect (OSTI)

    Castaldini, C.

    1990-08-01

    The applicability, performance, and costs are summarized for state-of-the-art NOx emission controls for prime movers used by the natural gas industry to drive pipeline compressors. Nearly 7700 prime movers of 300 hp or greater are in operation at compressor stations. NOx control technologies for application to reciprocating engines are catalytic reduction, engine modification, exhaust gas recirculation, and pre-stratified charge. Technologies discussed for application to gas turbines are catalytic reduction, water or steam injection, and low-NOx combustors.

  6. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale

    Office of Scientific and Technical Information (OSTI)

    Boiler Applications (Technical Report) | SciTech Connect Applications Citation Details In-Document Search Title: Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for

  7. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale

    Office of Scientific and Technical Information (OSTI)

    Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility (Technical Report) | SciTech Connect Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility Citation Details In-Document Search Title: Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is

  8. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale

    Office of Scientific and Technical Information (OSTI)

    Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility (Technical Report) | SciTech Connect Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility Citation Details In-Document Search Title: Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility × You are accessing a document from the Department of Energy's (DOE) SciTech Connect. This

  9. Compressed Air Storage Strategies; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #9 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    9 * August 2004 Industrial Technologies Program Suggested Actions * Review the plant's compressed air demand patterns to determine whether storage would be benefcial. * Examine the compressed air applications to determine if they can be supplied by a separate, smaller compressor with storage to reduce the system demand fuctuations caused by their intermittent demand. References From Compressed Air Challenge ® (CAC): The Compressed Air System Best Practices Manual, Guidelines for Selecting a

  10. Compressed Air System Control Strategies; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #7 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    7 * August 2004 Industrial Technologies Program Suggested Actions * Understand your system require- ments by developing a pressure and a demand profle before investing in additional controls. * Identify end uses that are affected by pressure problems. * Check existing equipment to ensure that it is in good operating condition. * Eliminate inappropriate uses, fx major leaks, and implement a leak management program. * Once these actions have been taken, work with a compressed air special- ist to

  11. 2014 U.S. Offshore Wind Market Report: Industry Trends, Technology Advancement, and Cost Reduction

    SciTech Connect (OSTI)

    Smith, Aaron; Stehly, Tyler; Walter Musial

    2015-09-29

    2015 has been an exciting year for the U.S. offshore wind market. After more than 15 years of development work, the U.S. has finally hit a crucial milestone; Deepwater Wind began construction on the 30 MW Block Island Wind Farm (BIWF) in April. A number of other promising projects, however, have run into economic, legal, and political headwinds, generating much speculation about the future of the industry. This slow, and somewhat painful, start to the industry is not without precedent; each country in northern Europe began with pilot-scale, proof-of-concept projects before eventually moving to larger commercial scale installations. Now, after more than a decade of commercial experience, the European industry is set to achieve a new deployment record, with more than 4 GW expected to be commissioned in 2015, with demonstrable progress towards industry-wide cost reduction goals. DWW is leveraging 25 years of European deployment experience; the BIWF combines state-of-the-art technologies such as the Alstom 6 MW turbine with U.S. fabrication and installation competencies. The successful deployment of the BIWF will provide a concrete showcase that will illustrate the potential of offshore wind to contribute to state, regional, and federal goals for clean, reliable power and lasting economic development. It is expected that this initial project will launch the U.S. industry into a phase of commercial development that will position offshore wind to contribute significantly to the electric systems in coastal states by 2030.

  12. Survey of US Department of Defense Manufacturing Technology Program activities applicable to civilian manufacturing industries. Final report

    SciTech Connect (OSTI)

    Azimi, S.A.; Conrad, J.L.; Reed, J.E.

    1985-03-01

    Intent of the survey was to identify and characterize activities potentially applicable to improving energy efficiency and overall productivity in the civilian manufacturing industries. The civilian industries emphasized were the general manufacturing industries (including fabricated metals, glass, machinery, paper, plastic, textile, and transportation equipment manufacturing) and the primary metals industries (including primary aluminum, copper, steel, and zinc production). The principal steps in the survey were to: develop overview taxonomies of the general manufacturing and primary metals industries as well as specific industry taxonomies; identify needs and opportunities for improving process energy efficiency and productivity in the industries included; identify federal programs, capabilities, and special technical expertise that might be relevant to industry's needs and opportunities; contact federal laboratories/facilities, through visits and other forms of inquiry; prepare formatted profiles (descriptions) potentially applicable work efforts; review findings with industry; and compile and evaluate industry responses.

  13. Japanese power electronics inverter technology and its impact on the American air conditioning industry

    SciTech Connect (OSTI)

    Ushimaru, Kenji.

    1990-08-01

    Since 1983, technological advances and market growth of inverter- driven variable-speed heat pumps in Japan have been dramatic. The high level of market penetration was promoted by a combination of political, economic, and trade policies in Japan. A unique environment was created in which the leading domestic industries-- microprocessor manufacturing, compressors for air conditioning and refrigerators, and power electronic devices--were able to direct the development and market success of inverter-driven heat pumps. As a result, leading US variable-speed heat pump manufacturers should expect a challenge from the Japanese producers of power devices and microprocessors. Because of the vertically-integrated production structure in Japan, in contrast to the out-sourcing culture of the United States, price competition at the component level (such as inverters, sensors, and controls) may impact the structure of the industry more severely than final product sales. 54 refs., 47 figs., 1 tab.

  14. ITP Industrial Materials: Development and Commercialization of Alternative Carbon Fiber Precursors and Conversion Technologies

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Commercialization of Alternative Carbon Fiber Precursors and Conversion Technologies Reducing the Cost of Carbon Fiber Raw Materials and Processing Technologies Introduction Carbon fber is an exceptionally high-strength, lightweight material with numerous applications in energy effciency and the generation of renewable energy. However, the current cost of carbon fbers limits their use to specialty applications and markets willing to pay a premium for the performance they offer. Carbon fber

  15. NREL Teams with Industry to Validate Methanol Fuel Cell Technology - News

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Releases | NREL NREL Teams with Industry to Validate Methanol Fuel Cell Technology February 18, 2011 The U.S. Department of Energy's National Renewable Energy Laboratory (NREL) is collaborating with Oorja Protonics of Fremont, Calif., on a two-year project to deploy and demonstrate methanol fuel cells for power pallet jacks, a kind of forklift, in four commercial wholesale distribution centers. The total cost of the project is just over $2 million; NREL will contribute $900,000 to fund the

  16. Determine the Cost of Compressed Air for Your Plant; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #1 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    * August 2004 Industrial Technologies Program For additional information on industrial energy efficiency measures, contact the EERE Information Center at 1-877-337-3463 or visit the BestPractices Web site at www.eere.energy.gov/industry/bestpractices. Suggested Actions * Determine the cost of compressed air for your plant by periodically monitoring the compressor oper- ating hours and load duty cycle. * Use a systems approach while operating and maintaining a compressed air system. * Adopt a

  17. Eliminate Inappropriate Uses of Compressed Air; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #2 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 * August 2004 Industrial Technologies Program For additional information on industrial energy efficiency measures, contact the EERE Information Center at 1-877-337-3463 or visit the BestPractices Web site at www.eere.energy.gov/industry/bestpractices. Suggested Actions * Walk through your plant and identify all compressed air uses and, if possible, the fow and pressure requirements of each use. * Take steps to eliminate any inap- propriate uses. Consult with a compressed air systems specialist

  18. Antitrust for high-technology industries: assessing research joint ventures and mergers

    SciTech Connect (OSTI)

    Ordover, J.A.; Willig, R.D.

    1985-05-01

    The purpose of this paper is to analyze if and how the standard methodology of antitrust analysis should be modified to reflect the importance of R and D and innovation as competitive forces and engines of economic progress. Focus is on such R and D - intensive business combinations as research joint ventures (RJVs) and horizontal mergers in high-technology industries. The authors do not propose a complete set of guidelines for the assessment of such combinations. They present an economic model of RJVs and high-technology mergers that might serve as an analytical underpinning for such guidelines. One conclusion of the analysis is that RJVs ought to be accorded special treatment under the antitrust laws. This special treatment should entail an explicit recognition that RJVs will be scrutinized under the rule of reason, according to guidelines specific to this purpose.

  19. Coupled Physical/Chemical and Biofiltration Technologies to Reduce Air Emissions from Forest Products Industries

    SciTech Connect (OSTI)

    Gary D. McGinnis

    2001-12-31

    The research is a laboratory and bench-scale investigation of a system to concentrate and destroy volatile organic compounds (VOCs), including hazardous air pollutants, formed from the drying of wood and the manufacture of wood board products (e.g., particle board and oriented strandboard). The approach that was investigated involved concentrating the dilute VOCs (<500 ppmv) with a physical/chemical adsorption unit, followed by the treatment of the concentrated voc stream (2,000 to 2,500 ppmv) with a biofiltration unit. The research program lasted three years, and involved three research organizations. Michigan Technological University was the primary recipient of the financial assistance, the USDA Forest Products Laboratory (FPL) and Mississippi State University (MSU) were subcontractors to MTU. The ultimate objective of this research was to develop a pilot-scale demonstration of the technology with sufficient data to provide for the design of an industrial system. No commercialization activities were included in this project.

  20. Green alternatives to toxic release inventory (TRI) chemicals in the process industry

    SciTech Connect (OSTI)

    Ahmed, I.; Baron, J.; Hamilton, C.

    1995-12-01

    Driven by TRI reporting requirements, the chemical process industry is searching for innovative ways to reduce pollution at the source. Distinct environmental advantages of biobased green chemicals (biochemicals) mean are attractive alternatives to petrochemicals. Biochemicals are made from renewable raw materials in biological processes, such as aerobic and anaerobic fermentation, that operate at ambient temperatures and pressures, and produce only nontoxic waste products. Key TRI chemicals and several classes of commodity and intermediate compounds, used on consumer end-products manufacturing, are examined and alternatives are suggested. Specific substitution options for chlorofluorocarbons, industrial solvents, and commodity organic and inorganic chemicals are reviewed. Currently encouraged pollution prevention alternatives in the manufacturing sector are briefly examined for their long-term feasibility such as bioalternatives to bleaching in the pulp & paper industry, solvent cleaning in the electronics and dry cleaning industries, and using petroleum-based feedstocks in the plastics industry. Total life cycle and cost/benefit analyses are employed to determine whether biochemicals are environmentally feasible and commercially viable as pollution prevention tools. Currently available green chemicals along with present and projected costs and premiums are also presented. Functional compatibility of biochemicals with petrochemicals and bioprocessing systems with conventional chemical processing methods are explored. This review demonstrates that biochemicals can be used cost effectively in certain industrial chemical operations due to their added environmental benefits.

  1. Nuclear Physics Accelerator Technology Yields New Process for Producing

    Office of Science (SC) Website

    Boron-Nitride Nanotubes | U.S. DOE Office of Science (SC) Nuclear Physics Accelerator Technology Yields New Process for Producing Boron-Nitride Nanotubes Nuclear Physics (NP) NP Home About Research Facilities Science Highlights Benefits of NP Funding Opportunities Nuclear Science Advisory Committee (NSAC) Community Resources Contact Information Nuclear Physics U.S. Department of Energy SC-26/Germantown Building 1000 Independence Ave., SW Washington, DC 20585 P: (301) 903-3613 F: (301)

  2. FY 2009 Progress: Process Monitoring Technology Demonstration at PNNL

    SciTech Connect (OSTI)

    Arrigo, Leah M.; Christensen, Ronald N.; Fraga, Carlos G.; Liezers, Martin; Peper, Shane M.; Thomas, Elizabeth M.; Bryan, Samuel A.; Douglas, Matthew; Laspe, Amy R.; Lines, Amanda M.; Peterson, James M.; Ward, Rebecca M.; Casella, Amanda J.; Duckworth, Douglas C.; Levitskaia, Tatiana G.; Orton, Christopher R.; Schwantes, Jon M.

    2009-12-01

    Pacific Northwest National Laboratory (PNNL) is developing and demonstrating three technologies designed to assist in the monitoring of reprocessing facilities in near-real time. These technologies include 1) a multi-isotope process monitor (MIP), 2) a spectroscopy-based monitor that uses UV-Vis-NIR (ultraviolet-visible-near infrared) and Raman spectrometers, and 3) an electrochemically modulated separations approach (EMS). The MIP monitor uses gamma spectroscopy and pattern recognition software to identify off-normal conditions in process streams. The UV-Vis-NIR and Raman spectroscopic monitoring continuously measures chemical compositions of the process streams including actinide metal ions (uranium, plutonium, neptunium), selected fission products, and major cold flow sheet chemicals. The EMS approach provides an on-line means for separating and concentrating elements of interest out of complex matrices prior to detection via nondestructive assay by gamma spectroscopy or destructive analysis with mass spectrometry. A general overview of the technologies and ongoing demonstration results are described in this report.

  3. Science for Energy Technology: The Industry Perspective (2011 EFRC Summit, panel session)

    ScienceCinema (OSTI)

    Wadsworth, Jeffrey (Battelle Memorial Institute); Carlson, David E. (BP Solar); Chiang, Yet-Ming (MIT and A123 Systems); Hunt, Catherine T. (Dow Chemical)

    2012-03-20

    A distinguished panel of industry leaders discussed how basic science impacts energy technology at the 2011 EFRC Summit. Panel members are Jeffrey Wadworth, President and CEO of Battelle Memorial Institute; David E. Carlson, the Chief Scientist for BP Solar; Yet-Ming Chiang, Professor at MIT and the founder of A123 Systems; and Catherine T. Hunt, the R&D Director of Innovation Sourcing and Sustainable Technologies at the Dow Chemical Company. The 2011 EFRC Summit and Forum brought together the EFRC community and science and policy leaders from universities, national laboratories, industry and government to discuss 'Science for our Nation's Energy Future.' In August 2009, the Office of Science established 46 Energy Frontier Research Centers. The EFRCs are collaborative research efforts intended to accelerate high-risk, high-reward fundamental research, the scientific basis for transformative energy technologies of the future. These Centers involve universities, national laboratories, nonprofit organizations, and for-profit firms, singly or in partnerships, selected by scientific peer review. They are funded at $2 to $5 million per year for a total planned DOE commitment of $777 million over the initial five-year award period, pending Congressional appropriations. These integrated, multi-investigator Centers are conducting fundamental research focusing on one or more of several 'grand challenges' and use-inspired 'basic research needs' recently identified in major strategic planning efforts by the scientific community. The purpose of the EFRCs is to integrate the talents and expertise of leading scientists in a setting designed to accelerate research that transforms the future of energy and the environment.

  4. Energy Efficiency Improvement and Cost Saving Opportunities for the Fruit and Vegetable Processing Industry. An ENERGY STAR Guide for Energy and Plant Managers

    SciTech Connect (OSTI)

    Masanet, Eric; Masanet, Eric; Worrell, Ernst; Graus, Wina; Galitsky, Christina

    2008-01-01

    The U.S. fruit and vegetable processing industry--defined in this Energy Guide as facilities engaged in the canning, freezing, and drying or dehydrating of fruits and vegetables--consumes over $800 million worth of purchased fuels and electricity per year. Energy efficiency improvement isan important way to reduce these costs and to increase predictable earnings, especially in times of high energy price volatility. There are a variety of opportunities available at individual plants in the U.S. fruit and vegetable processing industry to reduce energy consumption in a cost-effective manner. This Energy Guide discusses energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels. A discussion of the trends, structure, and energy consumption characteristics of the U.S. fruit and vegetable processing industry is provided along with a description of the major process technologies used within the industry. Next, a wide variety of energy efficiency measures applicable to fruit and vegetable processing plants are described. Many measure descriptions include expected savings in energy and energy-related costs, based on case study data from real-world applications in fruit and vegetable processing facilities and related industries worldwide. Typical measure payback periods and references to further information in the technical literature are also provided, when available. Given the importance of water in fruit and vegetable processing, a summary of basic, proven measures for improving plant-level water efficiency are also provided. The information in this Energy Guide is intended to help energy and plant managers in the U.S. fruit and vegetable processing industry reduce energy and water consumption in a cost-effective manner while maintaining the quality of products manufactured. Further research on the economics of all measures--as well as on their applicability to different production practices--is needed to assess their cost effectiveness at individual plants.

  5. Largest Producer of Steel Products in the United States Achieves Significant Energy Savings at its Minntac Plant; Industrial Technologies Program (ITP) Save Energy Now (SEN) Case Study (Brochure)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Located at Mt. Iron on the Mesabi Iron Range in northern Minnesota, the U. S. Steel Minntac plant produces approxi- mately 14.5 million tons of taconite pellets annually. Largest Producer of Steel Products in the United States Achieves Significant Energy Savings at its Minntac Plant U. S. Steel's Taconite Pellet Manufacturing Facility Improves Process Heating Efficiency and Rejuvenates Energy Savings Strategy Following Save Energy Now Assessment Industrial Technologies Program Case Study

  6. Petrochemical industry standards activity aimed at improving the mechanical integrity of process piping

    SciTech Connect (OSTI)

    Reynolds, J.T.

    1996-07-01

    This paper will cover numerous changes being made to existing standards and several new standards being created, all focusing on increasing mechanical integrity of petrochemical industry process piping. Those new standards include ones for (1) Risk-Based Inspection (2) Fitness for Service Analysis, (3) Positive Material Identification, and (4) In-service Inspection and Maintenance for Process Piping. A progress report is included for the Process Industry Practices (PIP) being created to consolidate individual company piping standards into one consistent industry set. And finally, recent initiatives toward standards cooperation/coordination between the American Petroleum Institute(API), American Society of Mechanical Engineers (ASME), International Standards Organization (ISO) and National Board are highlighted.

  7. Final Report - ADVANCED LASER-BASED SENSORS FOR INDUSTRIAL PROCESS CONTROL

    SciTech Connect (OSTI)

    Gupta, Manish; Baer, Douglas

    2013-09-30

    The objective of this work is to capture the potential of real-time monitoring and overcome the challenges of harsh industrial environments, Los Gatos Research (LGR) is fabricating, deploying, and commercializing advanced laser-based gas sensors for process control monitoring in industrial furnaces (e.g. electric arc furnaces). These sensors can achieve improvements in process control, leading to enhanced productivity, improved product quality, and reduced energy consumption and emissions. The first sensor will utilize both mid-infrared and near-infrared lasers to make rapid in-situ measurements of industrial gases and associated temperatures in the furnace off-gas. The second sensor will make extractive measurements of process gases. During the course of this DOE project, Los Gatos Research (LGR) fabricated, tested, and deployed both in-situ tunable diode laser absorption spectrometry (TDLAS) analyzers and extractive Off-Axis Integrated Cavity Output Spectroscopy (Off-Axis ICOS) analyzers.

  8. Opportunities for Automated Demand Response in California’s Dairy Processing Industry

    SciTech Connect (OSTI)

    Homan, Gregory K.; Aghajanzadeh, Arian; McKane, Aimee

    2015-08-30

    During periods of peak electrical demand on the energy grid or when there is a shortage of supply, the stability of the grid may be compromised or the cost of supplying electricity may rise dramatically, respectively. Demand response programs are designed to mitigate the severity of these problems and improve reliability by reducing the demand on the grid during such critical times. In 2010, the Demand Response Research Center convened a group of industry experts to suggest potential industries that would be good demand response program candidates for further review. The dairy industry was suggested due to the perception that the industry had suitable flexibility and automatic controls in place. The purpose of this report is to provide an initial description of the industry with regard to demand response potential, specifically automated demand response. This report qualitatively describes the potential for participation in demand response and automated demand response by dairy processing facilities in California, as well as barriers to widespread participation. The report first describes the magnitude, timing, location, purpose, and manner of energy use. Typical process equipment and controls are discussed, as well as common impediments to participation in demand response and automated demand response programs. Two case studies of demand response at dairy facilities in California and across the country are reviewed. Finally, recommendations are made for future research that can enhance the understanding of demand response potential in this industry.

  9. Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry

    SciTech Connect (OSTI)

    2011-03-07

    AMO is developing advanced technologies that cut energy use and carbon emissions in some of the most energy-intensive processes within U.S. manufacturing. The brochure describes the AMO R&D projects that address these challenges.

  10. Actinide solution processing at the Rocky Flats Environmental Technology Site

    SciTech Connect (OSTI)

    1995-04-01

    The Department of Energy (DOE) has prepared an Environmental Assessment (EA), DOE/EA-1039, for radioactive solution removal and processing at Rocky Flats Environmental Technology Site, Golden, Colorado. The proposal for solution removal and processing is in response to independent safety assessments and an agreement with the State of Colorado to remove mixed residues at Rocky Flats and reduce the risk of future accidents. Monthly public meetings were held during the scoping and preparation of the EA. The scope of the EA included evaluations of alternative methods and locations of solution processing. A comment period from February 20, 1995 through March 21, 1995 was provided to the public and the State of Colorado to offer written comment on the EA. Comments were received from the State of Colorado and the U.S. Environmental Protection Agency. A response to the agency comments is included in the Final EA.

  11. Development of ITM Oxygen Technology for Low-cost and Low-emission Gasification and Other Industrial Applications

    SciTech Connect (OSTI)

    Armstrong, Phillip

    2014-11-01

    Air Products is carrying out a scope of work under DOE Award No. DE-FE0012065 “Development of ITM Oxygen Technology for Low-cost and Low-emission Gasification and Other Industrial Applications.” The Statement of Project Objectives (SOPO) includes a Task 4f in which a Decision Point shall be reached, necessitating a review of Tasks 2-5 with an emphasis on Task 4f. This Topical Report constitutes the Decision Point Application pertaining to Task 4f. The SOPO under DOE Award No. DE-FE0012065 is aimed at furthering the development of the Ion Transport Membrane (ITM) Oxygen production process toward a demonstration scale facility known as the Oxygen Development Facility (ODF). It is anticipated that the completion of the current SOPO will advance the technology significantly along a pathway towards enabling the design and construction of the ODF. Development progress on several fronts is critical before an ODF project can commence; this Topical Report serves as an early update on the progress in critical development areas. Progress was made under all tasks, including Materials Development, Ceramic Processing Development, Engineering Development, and Performance Testing. Under Task 4f, Air Products carried out a cost and performance study in which several process design and cost parameters were varied and assessed with a process model and budgetary costing exercise. The results show that the major variables include ceramic module reliability, ITM operating temperature, module production yield, and heat addition strategy. High-temperature compact heat exchangers are shown to contribute significant cost benefits, while directly firing into the feed stream to an ITM are even a mild improvement on the high-temperature recuperation approach. Based on the findings to-date, Air Products recommends no changes to the content or emphasis in the current SOPO and recommends its completion prior to another formal assessment of these factors.

  12. Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

    SciTech Connect (OSTI)

    Adam Polcyn; Moe Khaleel

    2009-01-06

    The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

  13. Lubricant oil production: The proper marriage of process and catalyst technologies

    SciTech Connect (OSTI)

    Everett, G.L.; Suchanek, A.

    1996-12-01

    As the industry moves into the next millennium, higher product quality demands to meet the higher performance needs of modern engine technology and rising costs of traditional good quality lube crudes are driving lubricant base oil manufacturers to select hydroprocessing options versus traditional solvent refining techniques. This paper discusses how to properly select the best economic hydroprocessing technology necessary to produce high quality lubricant base oils and waxes. The economic success of such operations depends on the proper combination of process and catalyst technologies that maximizes yields of high quality products with minimum consumption of hydrogen resources and process utilities. This is particular true on the extreme end of the quality spectrum, namely, Very High Viscosity Index (VHVI) base oils and food grade white oils and waxes where there is no room for marginal product quality. Multiplicity of operations is also becoming more important as refiners try to upgrade their facilities with as little capital expense as possible, while at the same time, broaden their high valued product slate to recoup these expenses in the shortest possible payback period. Lyondell Licensing and Criterion Catalyst have put together an effective alliance based on years of development and commercial experience in both the process and catalyst areas to assist lubricant oil manufacturers in meeting these future challenges using as much existing equipment and infrastructure as is practical. Their experience will permit the proper fitting of the chemistry of hydroprocessing to make lubricant base oils to existing or new operations.

  14. Process Intensification - Chemical Sector Focus

    Energy Savers [EERE]

    Process Intensification - Chemical Sector Focus 1 Technology Assessment 2 Contents 3 1. Introduction ..................................................................................................................................................................... 1 4 2. Technology Assessment and Potential ................................................................................................................. 5 5 2.1 Chemical Industry Focus

  15. OTHER INDUSTRIES

    Broader source: Energy.gov [DOE]

    AMO funded research results in novel technologies in diverse industries beyond the most energy intensive ones within the U.S. Manufacturing sector. These technologies offer quantifiable energy...

  16. Record of the facility deactivation, decommissioning, and material disposition (D and D) workshop: A new focus for technology development, opportunities for industry/government collaboration

    SciTech Connect (OSTI)

    Bedick, R.C.; Bossart, S.J.; Hart, P.W.

    1995-07-01

    This workshop was held at the Morgantown Energy Technology Center (METC) in Morgantown, West Virginia, on July 11--12, 1995. The workshop sought to establish a foundation for continued dialogue between industry and the DOE to ensure that industry`s experiences, lessons learned, and recommendations are incorporated into D and D program policy, strategy, and plans. The mission of the D and D Focus Area is to develop improved technologies, processes and products, to characterize, deactivate, survey, maintain, decontaminate, dismantle, and dispose of DOE surplus structures, buildings, and contents. The target is a five-to-one return on investment through cost avoidance. The cornerstone of the D and D focus area activities is large-scale demonstration projects that actually decontaminate, decommission, and dispose of a building. The aim is to demonstrate innovative D and D technologies as part of an ongoing DOE D and D project. OTD would pay the incremental cost of demonstrating the innovative technologies. The goal is to have the first demonstration project completed within the next 2 years. The intent is to select projects, or a project, with visible impact so all of the stakeholders know that a building was removed, and demonstrate at a scale that is convincing to the customers in the EM program so they feel comfortable using it in subsequent D and D projects. The plan is to use a D and D integrating contractor who can then use the expertise in this project to use in jobs at other DOE sites.

  17. Technological options of Taiwan to mitigate global warming: Perspectives of a newly industrialized economy

    SciTech Connect (OSTI)

    Young, R.T.; Fang, L.J.

    1996-12-31

    While there is no shortage of studies on whether and how OECD countries can stabilize their CO{sub 2} emissions, the situation in developing countries has been subjected to much less scrutiny. Although current emission levels in developing countries are low, they can vastly increase in the future due to higher economic growth rates. Of particular interest are newly industrializing economies; they are positioned to be the first group of countries to catch up with OECD emission levels. In this paper, the authors examine the CO{sub 2} emission scenarios in Taiwan, whose economy is still growing at more than 6% after years of impressive performance. A dynamic, multi-period optimization model was constructed to evaluate various energy system development paths. Both currently utilized technologies and advanced technologies that may become available are considered. The model meets externally specified final energy sectoral demands while keeping the objective function minimal. For devising a practical program to control greenhouse gases emissions, relative advantages of the conventional regulation approach with incentive-based approaches are compared. The comparison is made by running the model using different objective functions.

  18. Vehicle Technologies Office Merit Review 2015: Advanced Drying Process for Lower Manufacturing Cost of Electrodes

    Broader source: Energy.gov [DOE]

    Presentation given by Lambda Technologies at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about advanced drying process...

  19. Environmental assessment for the Processing and Environmental Technology Laboratory (PETL)

    SciTech Connect (OSTI)

    1995-09-01

    The U.S. Department of Energy (DOE) has prepared an environmental assessment (EA) on the proposed Processing and Environmental Technology Laboratory (PETC) at Sandia National Laboratories/New Mexico (SNL/NM). This facility is needed to integrate, consolidate, and enhance the materials science and materials process research and development (R&D) currently in progress at SNL/NM. Based on the analyses in the EA, DOE has determined that the proposed action is not a major Federal action significantly affecting the quality of the human environment within the meaning of the National Environmental Policy Act (NEPA) of 1969. Therefore, an environmental impact statement is not required, and DOE is issuing this Finding of No Significant Impact (FONSI).

  20. REVIEW OF INDUSTRIES AND GOVERNMENT AGENCIES FOR TECHNOLOGIES APPLICABLE TO DEACTIVATION AND DECOMMISSIONING OF NUCLEAR WEAPONS FACILITIES

    SciTech Connect (OSTI)

    Reilkoff, T. E.; Hetland, M. D.; O'Leary, E. M.

    2002-02-25

    The Deactivation and Decommissioning Focus Area's (DDFA's) mission is to develop, demonstrate, and deploy improved deactivation and decommissioning (D&D) technologies. This mission requires that emphasis be continually placed on identifying technologies currently employed or under development in other nuclear as well as nonnuclear industries and government agencies. In support of DDFA efforts to clean up the U.S. Department of Energy's (DOE's) radiologically contaminated surplus facilities using technologies that improve worker safety, reduce costs, and accelerate cleanup schedules, a study was conducted to identify innovative technologies developed for use in nonnuclear arenas that are appropriate for D&D applications.

  1. Solar feasibility study for site-specific industrial-process-heat applications. Final report

    SciTech Connect (OSTI)

    Murray, O.L.

    1980-03-18

    This study addresses the technical feasibility of solar energy in industrial process heat (IPH) applications in Mid-America. The study was one of two contracted efforts covering the MASEC 12-state region comprised of: Illinois, Michigan, North Dakota, Indiana, Minnesota, Ohio, Iowa, Missouri, South Dakota, Kansas, Nebraska, Wisconsin. The results of our study are encouraging to the potential future role of solar energy in supplying process heat to a varied range of industries and applications. We identified and developed Case Study documentation of twenty feasible solar IPH applications covering eight major SIC groups within the Mid-American region. The geographical distribution of these applications for the existing range of solar insolation levels are shown and the characteristics of the applications are summarized. The results of the study include process identification, analysis of process heat requirements, selection of preliminary solar system characteristics, and estimation of system performance and cost. These are included in each of the 20 Case Studies. The body of the report is divided into two primary discussion sections dealing with the Study Methodology employed in the effort and the Follow-On Potential of the identified applications with regard to possible demonstration projects. The 20 applications are rated with respect to their relative overall viability and procedures are discussed for possible demonstration project embarkment. Also, a possible extension of this present feasibility study for late-comer industrial firms expressing interest appears worthy of consideration.

  2. National Wind Technology Center: A Proven and Valued Wind Industry Partner (Fact Sheet), National Wind Technology Center (NWTC)

    SciTech Connect (OSTI)

    Not Available

    2010-10-01

    The fact sheet gives an overview of the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory.

  3. Agricultural Industry Advanced Vehicle Technology: Benchmark Study for Reduction in Petroleum Use

    SciTech Connect (OSTI)

    Roger Hoy

    2014-09-01

    Diesel use on farms in the United States has remained relatively constant since 1985, decreasing slightly in 2009, which may be attributed to price increases and the economic recession. During this time, the United States’ harvested area also has remained relatively constant at roughly 300 million acres. In 2010, farm diesel use was 5.4% of the total United States diesel use. Crops accounting for an estimated 65% of United States farm diesel use include corn, soybean, wheat, hay, and alfalfa, respectively, based on harvested crop area and a recent analysis of estimated fuel use by crop. Diesel use in these cropping systems primarily is from tillage, harvest, and various other operations (e.g., planting and spraying) (Figure 3). Diesel efficiency is markedly variable due to machinery types, conditions of operation (e.g., soil type and moisture), and operator variability. Farm diesel use per acre has slightly decreased in the last two decades and diesel is now estimated to be less than 5% of farm costs per acre. This report will explore current trends in increasing diesel efficiency in the farm sector. The report combines a survey of industry representatives, a review of literature, and data analysis to identify nascent technologies for increasing diesel efficiency

  4. Prospects for pyrolysis technologies in managing municipal, industrial, and DOE cleanup wastes

    SciTech Connect (OSTI)

    Reaven, S.J.

    1994-12-01

    Pyrolysis converts portions of municipal solid wastes, hazardous wastes, and special wastes such as tires, medical wastes, and even old landfills into solid carbon and a liquid or gaseous hydrocarbon stream. Pyrolysis heats a carbonaceous waste stream typically to 290--900 C in the absence of oxygen, and reduces the volume of waste by 90% and its weight by 75%. The solid carbon char has existing markets as an ingredient in many manufactured goods, and as an adsorbent or filter to sequester certain hazardous wastes. Pyrolytic gases may be burned as fuel by utilities, or liquefied for use as chemical feedstocks, or low-pollution motor vehicle fuels and fuel additives. This report analyzes the potential applications of pyrolysis in the Long Island region and evaluates for the four most promising pyrolytic systems their technological and commercial readiness, their applicability to regional waste management needs, and their conformity with DOE requirements for environmental restoration and waste management. This summary characterizes their engineering performance, environmental effects, costs, product applications, and markets. Because it can effectively treat those wastes that are inadequately addressed by current systems, pyrolysis can play an important complementing role in the region`s existing waste management strategy. Its role could be even more significant if the region moves away from existing commitments to incineration and MSW composting. Either way, Long Island could become the center for a pyrolysis-based recovery services industry serving global markets in municipal solid waste treatment and hazardous waste cleanup. 162 refs.

  5. Energy Technology Solutions | Department of Energy

    Office of Environmental Management (EM)

    Technology Solutions Energy Technology Solutions Public-private partnerships transforming industry and list of commercialized technologies, knowledge-based results, and promising technologies PDF icon itp_successes.pdf More Documents & Publications Energy Technology Solutions: Public-Private Partnerships Transforming Industry, November 2010 ITP Energy Intensive Processes: Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry Energy-Intensive Processes

  6. ITP Mining: Water Use in Industries of the Future: Mining Industry |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Water Use in Industries of the Future: Mining Industry ITP Mining: Water Use in Industries of the Future: Mining Industry PDF icon water_use_mining.pdf More Documents & Publications ITP Mining: Energy and Environmental Profile of the U.S. Mining Industry (December 2002) U.S. Mining Industry Energy Bandwidth Study ITP Mining: Mining Industry of the Future Mineral Processing Technology Roadmap

  7. New process modeling [sic], design, and control strategies for energy efficiency, high product quality, and improved productivity in the process industries. Final project report

    SciTech Connect (OSTI)

    Ray, W. Harmon

    2002-06-05

    This project was concerned with the development of process design and control strategies for improving energy efficiency, product quality, and productivity in the process industries. In particular, (i) the resilient design and control of chemical reactors, and (ii) the operation of complex processing systems, was investigated. Specific topics studied included new process modeling procedures, nonlinear controller designs, and control strategies for multiunit integrated processes. Both fundamental and immediately applicable results were obtained. The new design and operation results from this project were incorporated into computer-aided design software and disseminated to industry. The principles and design procedures have found their way into industrial practice.

  8. (Development of industrial processes for manufacturing of silicon sampling hadron calorimeters)

    SciTech Connect (OSTI)

    Plasil, F.; Walter, J.

    1991-01-04

    The travelers attended meetings in Dubna and in Zelenograd. Discussions in Dubna centered on (1) obtaining information on USSR capabilities in silicon detector manufacture and testing and on (2) strategy regarding the development of an industrial process and the manufacture of a large quantity of silicon detectors for the SSC L* collaboration. The ELMA plant in Zelenograd was inspected, and discussions were held on production process development and on a possible detector supply time line. In addition, J. Walter participated in technical and cost estimate forecast discussions with representatives of Wacker-Chemitronic Factory (Germany) about silicon crystals for possible use in the SSC.

  9. Steam Technical Brief: Industrial Heat Pumps for Steam and Fuel Savings

    SciTech Connect (OSTI)

    2010-06-25

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  10. Process automation using combinations of process and machine control technologies with application to a continuous dissolver

    SciTech Connect (OSTI)

    Spencer, B.B.: Yarbro, O.O.

    1991-01-01

    Operation of a continuous rotary dissolver, designed to leach uranium-plutonium fuel from chopped sections of reactor fuel cladding using nitric acid, has been automated. The dissolver is a partly continuous, partly batch process that interfaces at both ends with batchwise processes, thereby requiring synchronization of certain operations. Liquid acid is fed and flows through the dissolver continuously, whereas chopped fuel elements are fed to the dissolver in small batches and move through the compartments of the dissolver stagewise. Sequential logic (or machine control) techniques are used to control discrete activities such as the sequencing of isolation valves. Feedback control is used to control acid flowrates and temperatures. Expert systems technology is used for on-line material balances and diagnostics of process operation. 1 ref., 3 figs.

  11. Eight National Labs Offer Streamlined Partnership Agreements to Help Industry Bring New Technologies to Market

    Broader source: Energy.gov [DOE]

    Agreements to Commercialize Technology (ACT) Reduces Barriers for Intellectual Property Rights, Lab-Business Partnerships

  12. Materials needs and opportunities in the pulp and paper industry

    SciTech Connect (OSTI)

    Angelini, P.

    1995-08-01

    The Department of Energy`s (DOE) Office of Industrial Technologies (OIT) supports research and development (R&D) in industry, the DOE national laboratories, and in universities to develop energy efficient, environmentally-acceptable industrial technologies. The Office of Industrial Technologies is working with seven energy-intensive industries to develop R&D roadmaps that will facilitate cooperative government-industry efforts to achieve energy-efficient, environmentally-acceptable, sustainable industries of the future. The forest products industry is one of the industries with which OIT is working to develop an R&D roadmap. The Advanced Industrial Materials (AIM) Program of the Office of Industrial Technologies sponsors long-term, directed research on materials that will enable industry to develop and utilize more energy-efficient, sustainable processes and technologies. The purpose of the study described in this report was to identify the material R&D needs and opportunities for the pulp and paper mill of the future.

  13. 2014 U.S. Offshore Wind Market Report: Industry Trends, Technology...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Stehly, Walt Musial Floating Substructure Sensitivities Global Market Trends * The global offshore wind industry is set to reach a deployment record with 4,000 megawatts (MW)...

  14. Bottom-up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Cement Sector

    SciTech Connect (OSTI)

    Sathaye, J.; Xu, T.; Galitsky, C.

    2010-08-15

    Adoption of efficient end-use technologies is one of the key measures for reducing greenhouse gas (GHG) emissions. How to effectively analyze and manage the costs associated with GHG reductions becomes extremely important for the industry and policy makers around the world. Energy-climate (EC) models are often used for analyzing the costs of reducing GHG emissions for various emission-reduction measures, because an accurate estimation of these costs is critical for identifying and choosing optimal emission reduction measures, and for developing related policy options to accelerate market adoption and technology implementation. However, accuracies of assessing of GHG-emission reduction costs by taking into account the adoption of energy efficiency technologies will depend on how well these end-use technologies are represented in integrated assessment models (IAM) and other energy-climate models.

  15. Savannah River Site Salt Waste Processing Facility Technology Readiness Assessment Report

    Office of Environmental Management (EM)

    Savannah River Site Salt Waste Processing Facility Technology Readiness Assessment Report Kurt D. Gerdes Harry D. Harmon Herbert G. Sutter Major C. Thompson John R. Shultz Sahid C. Smith July 13, 2009 Prepared by the U.S. Department of Energy Washington, D.C. SRS Salt Waste Processing Facility Technology Readiness Assessment July 13, 2009 ii This page intentionally left blank SRS Salt Waste Processing Facility Technology Readiness Assessment July 13, 2009 iii SRS Salt Waste Processing Facility

  16. Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

    SciTech Connect (OSTI)

    none,

    2005-11-01

    The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

  17. Alternative Strategies for Low-Pressure End Uses; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #11 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 * August 2004 Industrial Technologies Program Suggested Actions * Review the compressed air applications to determine which ones are valid high-pressure and which ones can operate at lower pressures. The ones that can operate at low pressure could be supported with alternative methods. * Consider a professional compressed air system evaluation. Such an exam could determine what applications could be served more effciently and which appropriate alternative applications could replace them.

  18. Effect of Intake Air on Compressor Performance; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #14 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    4 * August 2004 Industrial Technologies Program Suggested Actions * Inspect the entry to the compressor air intake pipe and ensure that it is free of contaminants. * Inspect the compressed air intake flter element to ensure that it is of the appropriate type, that it is properly installed, and that it is clean. * Check the intake flter regularly for excess pressure drop. References From Compressed Air Challenge ® (CAC): The Compressed Air System Best Practices Manual, Guidelines for Selecting a

  19. Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings; Industrial Technologies Program (ITP) Save Energy Now (SEN) Case Study

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Boise Inc. St. Helens mill produces nearly 1,000 tons of pulp and specialty paper per day, including a wide variety of light-to-heavy paper and napkin grade tissues. Boise Inc. St. Helens Paper Mill Achieves Significant Fuel Savings Annual Energy Savings Exceed $1 Million Industrial Technologies Program Case Study Benefits * Achieved annual energy cost savings of more than $1 million * Achieved annual fuel savings of approximately 154,000 MMBtu * Revealed innovative method to save energy *

  20. Proceedings of the Conference on Industry Partnerships to Deploy Environmental Technology

    SciTech Connect (OSTI)

    1996-01-01

    Three goals were accomplished at the meeting: review of the latest environmental and waste-management technologies being developed under FETC sponsorship; addressing the accomplishments in, and barriers affecting, private-sector development of these technologies; and laying the groundwork for future technology development initiatives and opportunities.

  1. Waste treatment by reverse osmosis and membrane processes: Industrial. (Latest citations from the EI compendex*plus database). Published Search

    SciTech Connect (OSTI)

    1995-09-01

    The bibliography contains citations concerning the use of membranes in the treatment of industrial wastewaters. Reverse osmosis, ion exchange, electrodialysis, liquid membranes, and ultrafiltration techniques are described. Wastewater treatments for removal of metals, ammonia, sodium compounds, nitrates, fluorides, dyes, biologicals, and radioactive waste using membrane technology are discussed. Applications of this technology to the chemical, petrochemical, pulp, textile, steel, ore treatment, electro-plating, and other wastewater and groundwater-remediation industries are included.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  2. Waste treatment by reverse osmosis and membrane processes: Industrial. (Latest citations from the Compendex database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-05-01

    The bibliography contains citations concerning the use of membranes in the treatment of industrial wastewaters. Reverse osmosis, ion exchange, electrodialysis, liquid membranes, and ultrafiltration techniques are described. Wastewater treatments for removal of metals, ammonia, sodium compounds, nitrates, fluorides, dyes, biologicals, and radioactive waste using membrane technology are discussed. Applications of this technology to the chemical, petrochemical, pulp, textile, steel, ore treatment, electro-plating, and other wastewater and groundwater-remediation industries are included. (Contains 250 citations and includes a subject term index and title list.)

  3. Waste treatment by reverse osmosis and membrane processes: Industrial. (Latest citations from the EI Compendex*Plus database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-12-01

    The bibliography contains citations concerning the use of membranes in the treatment of industrial wastewaters. Reverse osmosis, ion exchange, electrodialysis, liquid membranes, and ultrafiltration techniques are described. Wastewater treatments for removal of metals, ammonia, sodium compounds, nitrates, fluorides, dyes, biologicals, and radioactive waste using membrane technology are discussed. Applications of this technology to the chemical, petrochemical, pulp, textile, steel, ore treatment, electro-plating, and other wastewater and groundwater-remediation industries are included. (Contains 250 citations and includes a subject term index and title list.)

  4. Conversion Technologies II: Bio-Oils, Sugar Intermediates, Precursors, Distributed Models, and Refinery Co-Processing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Conversion Technologies II: Bio-Oils, Sugar Intermediates, Precursors, Distributed Models, and Refinery Co-Processing July 30, 2014 Bryna Berendzen Technology Manager BETO Conversion Program 2 | Bioenergy Technologies Office Conversion Program FY13/14 Workshops * In the past year BETO has held 3 public workshops to engage stakeholders in discussions on the R&D needs within the various conversion technologies * Biochemical: o PRINCE - Process Integration and Carbon Efficiencies - June 11-12,

  5. Industrial Technology of Decontamination of Liquid Radioactive Waste in SUE MosSIA 'Radon' - 12371

    SciTech Connect (OSTI)

    Adamovich, Dmitry V.; Neveykin, Petr P.; Karlin, Yuri V.; Savkin, Alexander E. [SUE MosSIA 'Radon', 7th Rostovsky lane 2/14, Moscow 119121 (Russian Federation)

    2012-07-01

    SUE MosSIA 'RADON' - this enterprise was created more than 50 years ago, which deals with the recycling of radioactive waste and conditioning of spent sources of radiation in stationary and mobile systems in the own factory and operating organizations. Here is represented the experience SUE MosSIA 'Radon' in the field of the management with liquid radioactive waste. It's shown, that the activity of SUE MosSIA 'RADON' is developing in three directions - improvement of technical facilities for treatment of radioactive waters into SUE MosSIA 'RADON' development of mobile equipment for the decontamination of radioactive waters in other organizations, development of new technologies for decontamination of liquid radioactive wastes as part of various domestic Russian and international projects including those related to the operation of nuclear power and nuclear submarines. SUE MosSIA 'RADON' has processed more than 270 thousand m{sup 3} of radioactive water, at that more than 7000 m{sup 3} in other organizations for more than 50 years. It is shown that a number of directions, particularly, the development of mobile modular units for decontamination of liquid radioactive waste, SUE MosSIA 'RADON' is a leader in the world. (authors)

  6. Innovative Technology Improves Upgrading Process for Unconventional Oil Resources

    Broader source: Energy.gov [DOE]

    An innovative oil-upgrading technology that can increase the economics of unconventional petroleum resources has been developed under a U.S. Department of Energy-funded project.

  7. Waste Heat Recovery. Technology and Opportunities in U.S. Industry

    SciTech Connect (OSTI)

    Johnson, Ilona; Choate, William T.; Davidson, Amber

    2008-03-01

    This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

  8. Trim or Replace Impellers on Oversized Pumps: Industrial Technologies Program (ITP) Pumping Systems Tip Sheet #7 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    7 * September 2006 Trim or Replace Impellers on Oversized Pumps Suggested Actions Consider impeller trimming when any of the following apply: * The head provided by an oversized, throttled pump exceeds process requirements. * System bypass valves are open, indicating excess flow rate. * The pump is operating far from its design point. * The operating head and (or) flow rate are greater than process requirements. Resources Improving Pumping System Performance: A Sourcebook for Industry, DOE and

  9. Industrial innovations for tomorrow: Advances in industrial energy-efficiency technologies. Commercial power plant tests blend of refuse-derived fuel and coal to generate electricity

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    MSW can be converted to energy in two ways. One involves the direct burning of MSW to produce steam and electricity. The second converts MSW into refuse-derived fuel (RDF) by reducing the size of the MSW and separating metals, glass, and other inorganic materials. RDF can be densified or mixed with binders to form fuel pellets. As part of a program sponsored by DOE`s Office of Industrial Technologies, the National Renewable Energy Laboratory participated in a cooperative research and development agreement to examine combustion of binder-enhanced, densified refuse-derived fuel (b-d RDF) pellets with coal. Pelletized b-d RDF has been burned in coal combustors, but only in quantities of less than 3% in large utility systems. The DOE project involved the use of b-d RDF in quantities up to 20%. A major goal was to quantify the pollutants released during combustion and measure combustion performance.

  10. Magnetic Processing A Pervasive Energy Efficient Technology for Next Generation Materials for Aerospace and Specialty Steel Markets

    SciTech Connect (OSTI)

    Mackiewicz-Ludtka, G.; Ludtka, G.M.; Ray, P.; Magee, J.

    2010-09-10

    Thermomagnetic Magnetic Processing is an exceptionally fertile, pervasive and cross-cutting technology that is just now being recognized by several major industry leaders for its significant potential to increase energy efficiency and materials performance for a myriad of energy intensive industries in a variety of areas and applications. ORNL has pioneered the use and development of large magnetic fields in thermomagnetically processing (T-MP) materials for altering materials phase equilibria and transformation kinetics. ORNL has discovered that using magnetic fields, we can produce unique materials responses. T-MP can produce unique phase stabilities & microstructures with improved materials performance for structural and functional applications not achieved with traditional processing techniques. These results suggest that there are unprecedented opportunities to produce significantly enhanced materials properties via atomistic level (nano-) microstructural control and manipulation. ORNL (in addition to others) have shown that grain boundary chemistry and precipitation kinetics are also affected by large magnetic fields. This CRADA has taken advantage of ORNLs unique, custom-designed thermo-magnetic, 9 Tesla superconducting magnet facility that enables rapid heating and cooling of metallic components within the magnet bore; as well as ORNLs expertise in high magnetic field (HMF) research. Carpenter Technologies, Corp., is a a US-based industrial company, that provides enhanced performance alloys for the Aerospace and Specialty Steel products. In this CRADA, Carpenter Technologies, Corp., is focusing on applying ORNLs Thermomagnetic Magnetic Processing (TMP) technology to improve their current and future proprietary materials product performance and open up new markets for their Aerospace and Specialty Steel products. Unprecedented mechanical property performance improvements have been demonstrated for a high strength bainitic alloy industrial/commercial alloy that is envisioned to provide the potential for new markets for this alloy. These thermomechanical processing results provide these alloys with a major breakthrough demonstrating that simultaneous improvements in yield strength and ductility are achieved: 12 %, 10%, 13%, and 22% increases in yield strength, elongation, reduction-in-area, and impact energy respectively. In addition, TMP appears to overcome detrimental chemical homogeneity impacts on uniform microstructure evolution.

  11. Vehicle Technologies Office Merit Review 2014: Process Development and Scale Up of Advanced Electrolyte Materials

    Broader source: Energy.gov [DOE]

    Presentation given by Argonne National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about process...

  12. Vehicle Technologies Office Merit Review 2015: Process Development and Scale up of Advanced Active Battery Materials

    Broader source: Energy.gov [DOE]

    Presentation given by Argonne National Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about Process...

  13. Demonstration of Innovative Applications of Technology for the CT-121 FGD Process. Project Performance Summary, Clean Coal Technology Demonstration Project

    SciTech Connect (OSTI)

    None, None

    2002-08-01

    This project is part of the U.S. Department of Energy?s (DOE) Clean Coal Technology Demonstration Program (CCTDP) established to address energy and environmental concerns related to coal use. DOE sought cost-shared partnerships with industry through five nationally competed solicitations to accelerate commercialization of the most promising advanced coal-based power generation and pollution control technologies. The CCTDP, valued at over five billion dollars, has significantly leveraged federal funding by forging effective partnerships founded on sound principles. For every federal dollar invested, CCTDP participants have invested two dollars. These participants include utilities, technology developers, state governments, and research organizations. The project presented here was one of sixteen selected from 55 proposals submitted in 1988 and 1989 in response to the CCTDP second solicitation.

  14. Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

    SciTech Connect (OSTI)

    Daniel Tao; Craig A. Blue

    2004-08-01

    Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, wear problems of mineral processing equipment including screens, sieve bends, heavy media vessel, dewatering centrifuge, etc., were identified. A novel surface treatment technology, high density infrared (HDI) surface coating process was proposed for the surface enhancement of selected mineral processing equipment. Microstructural and mechanical properties of the coated samples were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of AISI 4140 and ASTM A36 steels can be increased 3 and 5 folds, respectively by the application of HDI coatings.

  15. Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

    SciTech Connect (OSTI)

    Daniel Tao; R. Honaker; B. K. Parekh

    2007-09-20

    Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, novel surface treatment technologies, High Density Infrared (HDI) and Laser Surface Engineering (LSE) surface coating processes were developed for the surface enhancement of selected mineral and coal processing equipment. Microstructural and mechanical properties of the coated specimens were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of ASTM A36 (raw coal screen section) and can be significantly increased by applying HDI and LSE coating processes. Field testing has been performed using a LSE-treated screen panel and it showed a significant improvement of the service life.

  16. ITP Mining: Exploration and Mining Technology Roadmap | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Exploration and Mining Technology Roadmap ITP Mining: Exploration and Mining Technology Roadmap PDF icon emroadmap.pdf More Documents & Publications ITP Mining: Mining Industry of the Future Mineral Processing Technology Roadmap ITP Mining: Mining Industry Roadmap for Crosscutting Technologies ITP Mining: Energy and Environmental Profile of the U.S. Mining Industry (December 2002)

  17. Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Contents Introduction��������������������������������������������������������1 Industrial Reactions and Separations�����������������������������������������������3 High-Temperature Processing ��������������������6 Waste Heat Minimization and

  18. Method for evaluating the potential of geothermal energy in industrial process heat applications

    SciTech Connect (OSTI)

    Packer, M.B.; Mikic, B.B.; Meal, H.C., Guillamon-Duch, H.

    1980-05-01

    A method is presented for evaluating the technical and economic potential of geothermal energy for industrial process heat applications. The core of the method is a computer program which can be operated either as a design analysis tool to match energy supplies and demands, or as an economic analysis tool if a particular design for the facility has already been selected. Two examples are given to illustrate the functioning of the model and to demonstrate that results reached by use of the model closely parallel those that have been determined by more traditional techniques. Other features of interest in the model include: (1) use of decision analysis techniques as well as classical methods to deal with questions relating optimization; (2) a tax analysis of current regulations governing percentage depletion for geothermal deposits; and (3) development of simplified correlations for the thermodynamic properties of salt solutions in water.

  19. Optimum Reactor Outlet Temperatures for High Temperature Gas-Cooled Reactors Integrated with Industrial Processes

    SciTech Connect (OSTI)

    Lee O. Nelson

    2011-04-01

    This report summarizes the results of a temperature sensitivity study conducted to identify the optimum reactor operating temperatures for producing the heat and hydrogen required for industrial processes associated with the proposed new high temperature gas-cooled reactor. This study assumed that primary steam outputs of the reactor were delivered at 17 MPa and 540C and the helium coolant was delivered at 7 MPa at 625925C. The secondary outputs of were electricity and hydrogen. For the power generation analysis, it was assumed that the power cycle efficiency was 66% of the maximum theoretical efficiency of the Carnot thermodynamic cycle. Hydrogen was generated via the hightemperature steam electrolysis or the steam methane reforming process. The study indicates that optimum or a range of reactor outlet temperatures could be identified to further refine the process evaluations that were developed for high temperature gas-cooled reactor-integrated production of synthetic transportation fuels, ammonia, and ammonia derivatives, oil from unconventional sources, and substitute natural gas from coal.

  20. NREL: Technology Deployment - Understanding Processes and Timelines for

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Distributed Photovoltaic Interconnection in the United States Understanding Processes and Timelines for Distributed Photovoltaic Interconnection in the United States Kristen Ardani, Carolyn Davidson, Robert Margolis, and Erin Nobler NREL's Understanding Processes and Timelines for Distributed Photovoltaic Interconnection in the United States report presents a first-of-its kind analysis of residential and small commercial photovoltaic (PV) interconnection process time frames in the United

  1. Energy and Environmental Profile of the Aluminum Industry

    SciTech Connect (OSTI)

    Margolis, Nancy

    1997-07-01

    This detailed report (PDF 2.5 MB) benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the aluminum industry.

  2. Development of Bottom-up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector

    SciTech Connect (OSTI)

    Xu, T.T.; Sathaye, J.; Galitsky, C.

    2010-09-30

    Adoption of efficient end-use technologies is one of the key measures for reducing greenhouse gas (GHG) emissions. With the working of energy programs and policies on carbon regulation, how to effectively analyze and manage the costs associated with GHG reductions become extremely important for the industry and policy makers around the world. Energy-climate (EC) models are often used for analyzing the costs of reducing GHG emissions (e.g., carbon emission) for various emission-reduction measures, because an accurate estimation of these costs is critical for identifying and choosing optimal emission reduction measures, and for developing related policy options to accelerate market adoption and technology implementation. However, accuracies of assessing of GHG-emission reduction costs by taking into account the adoption of energy efficiency technologies will depend on how well these end-use technologies are represented in integrated assessment models (IAM) and other energy-climate models. In this report, we first conduct brief overview on different representations of end-use technologies (mitigation measures) in various energy-climate models, followed by problem statements, and a description of the basic concepts of quantifying the cost of conserved energy including integrating non-regrets options. A non-regrets option is defined as a GHG reduction option that is cost effective, without considering their additional benefits related to reducing GHG emissions. Based upon these, we develop information on costs of mitigation measures and technological change. These serve as the basis for collating the data on energy savings and costs for their future use in integrated assessment models. In addition to descriptions of the iron and steel making processes, and the mitigation measures identified in this study, the report includes tabulated databases on costs of measure implementation, energy savings, carbon-emission reduction, and lifetimes. The cost curve data on mitigation measures are available over time, which allows an estimation of technological change over a decade-long historical period. In particular, the report will describe new treatment of technological change in energy-climate modeling for this industry sector, i.e., assessing the changes in costs and energy-savings potentials via comparing 1994 and 2002 conservation supply curves. In this study, we compared the same set of mitigation measures for both 1994 and 2002 -- no additional mitigation measure for year 2002 was included due to unavailability of such data. Therefore, the estimated potentials in total energy savings and carbon reduction would most likely be more conservative for year 2002 in this study. Based upon the cost curves, the rate of change in the savings potential at a given cost can be evaluated and be used to estimate future rates of change that can be the input for energy-climate models. Through characterizing energy-efficiency technology costs and improvement potentials, we have developed and presented energy cost curves for energy efficiency measures applicable to the U.S. iron and steel industry for the years 1994 and 2002. The cost curves can change significantly under various scenarios: the baseline year, discount rate, energy intensity, production, industry structure (e.g., integrated versus secondary steel making and number of plants), efficiency (or mitigation) measures, share of iron and steel production to which the individual measures can be applied, and inclusion of other non-energy benefits. Inclusion of other non-energy benefits from implementing mitigation measures can reduce the costs of conserved energy significantly. In addition, costs of conserved energy (CCE) for individual mitigation measures increase with the increases in discount rates, resulting in a general increase in total cost of mitigation measures for implementation and operation with a higher discount rate. In 1994, integrated steel mills in the U.S. produced 55.

  3. Preliminary survey report: control technology for gallium arsenide processing at Morgan Semiconductor Division, Garland, Texas

    SciTech Connect (OSTI)

    Lenihan, K.L.

    1987-03-01

    The report covers a walk through survey made of the Morgan Semiconductor Facility in Garland, Texas, to evaluate control technology for gallium-arsenide dust in the semiconductor industry. Engineering controls included the synthesis of gallium-arsenide outside the crystal pullers to reduce arsenic residues in the pullers, also reducing worker exposure to arsenic during cleaning of the crystal pullers.

  4. Chemicals Industry Vision

    SciTech Connect (OSTI)

    none,

    1996-12-01

    Chemical industry leaders articulated a long-term vision for the industry, its markets, and its technology in the groundbreaking 1996 document Technology Vision 2020 - The U.S. Chemical Industry. (PDF 310 KB).

  5. Corn Ethanol Industry Process Data: September 27, 2007 - January 27, 2008

    SciTech Connect (OSTI)

    BBI International

    2009-02-01

    This subcontract report supplies timely data on the historical make-up of the corn ethanol industry and a current estimate of where the industry stands. The subcontractor has also reported on the expected future trends of the corn ethanol dry grind industry.

  6. MEMORANDUM To: United States Department of Energy From: Erica Logan, Information Technology Industry Council

    Office of Environmental Management (EM)

    24 March 2014 Re: Ex Parte Communication On Thursday March 20 th , energy efficiency experts held a teleconference call with representatives of the US Department of Energy (DOE) to discuss DOE's proposed determination for "computer systems". The industry representatives requested clarification regarding DOE's intent with respect to how "computer systems" are defined, and shared pertinent technical and business information. The following individuals attended either part or the

  7. MEMORANDUM To: United States Department of Energy From: Erica Logan, Information Technology Industry Council

    Office of Environmental Management (EM)

    June 25, 2014 Re: Ex Parte Communication On Wednesday June 25 th , energy efficiency experts held a meeting with representatives of the US Department of Energy (DOE) to discuss DOE's Notice of Data Availability (NODA) for battery chargers. Industry and DOE representatives had a general exchange on battery types, ways to apply the battery charging requirements and possible technical factors that could affect values over time. The following individuals attended the meeting in-person: Ashley

  8. Determining the Right Air Quality for Your Compressed Air System; Industrial Technologies Program (ITP) Compressed Air Tip Sheet #5 (Fact Sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 * August 2004 Industrial Technologies Program For additional information on industrial energy efficiency measures, contact the EERE Information Center at 1-877-337-3463 or visit the BestPractices Web site at www.eere.energy.gov/industry/bestpractices. Suggested Actions * Review compressed air appli- cations and determine the appropriate level of air quality they require. * Review compressed air treatment equipment to ensure that it is performing adequately. * Inspect compressor inlet air

  9. Separation process using microchannel technology (Patent) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    The process and apparatus may be used for rejecting nitrogen in the upgrading of sub-quality methane. Authors: Tonkovich, Anna Lee 1 ; Perry, Steven T. 2 ; Arora, Ravi 1 ; ...

  10. Industrial Heat Pumps for Steam and Fuel Savings | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Pumps for Steam and Fuel Savings Industrial Heat Pumps for Steam and Fuel Savings This brief introduces heat-pump technology and its application in industrial processes as ...

  11. IMPACTS. Industrial Technologies Program: Summary of Program Results for CY 2009

    SciTech Connect (OSTI)

    none,

    2011-10-01

    This annual report tracks the energy and other benefits of our commercialized technologies. From the 1980s to 2009, cumulative net energy savings are estimated at 10.0 quads, with an associated cost savings of $50.55 billion (in 2009 dollars).

  12. Mining Industry Energy Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2007-07-01

    The Industrial Technologies Program (ITP) relies on analytical studies to identify large energy reduction opportunities in energy-intensive industries and uses these results to guide its R&D portfolio. The energy bandwidth illustrates the total energy-saving opportunity that exists in the industry if the current processes are improved by implementing more energy-efficient practices and by using advanced technologies. This bandwidth analysis report was conducted to assist the ITP Mining R&D program in identifying energy-saving opportunities in coal, metals, and mineral mining. These opportunities were analyzed in key mining processes of blasting, dewatering, drilling, digging, ventilation, materials handling, crushing, grinding, and separations.

  13. UNITED STATES DEPARTMENT OF ENERGY OFFICE OF ENVIRONMENTAL MANAGEMENT WASTE PROCESSING ANNUAL TECHNOLOGY DEVELOPMENT REPORT 2008

    SciTech Connect (OSTI)

    Bush, S.

    2009-11-05

    The Office of Waste Processing identifies and reduces engineering and technical risks and uncertainties of the waste processing programs and projects of the Department of Energy's Environmental Management (EM) mission through the timely development of solutions to technical issues. The risks, and actions taken to mitigate those risks, are determined through technology readiness assessments, program reviews, technology information exchanges, external technical reviews, technical assistance, and targeted technology development and deployment. The Office of Waste Processing works with other DOE Headquarters offices and project and field organizations to proactively evaluate technical needs, identify multi-site solutions, and improve the technology and engineering associated with project and contract management. Participants in this program are empowered with the authority, resources, and training to implement their defined priorities, roles, and responsibilities. The Office of Waste Processing Multi-Year Program Plan (MYPP) supports the goals and objectives of the U.S. Department of Energy (DOE) - Office of Environmental Management Engineering and Technology Roadmap by providing direction for technology enhancement, development, and demonstration that will lead to a reduction of technical risks and uncertainties in EM waste processing activities. The MYPP summarizes the program areas and the scope of activities within each program area proposed for the next five years to improve safety and reduce costs and environmental impacts associated with waste processing; authorized budget levels will impact how much of the scope of activities can be executed, on a year-to-year basis. Waste Processing Program activities within the Roadmap and the MYPP are described in these seven program areas: (1) Improved Waste Storage Technology; (2) Reliable and Efficient Waste Retrieval Technologies; (3) Enhanced Tank Closure Processes; (4) Next-Generation Pretreatment Solutions; (5) Enhanced Stabilization Technologies; (6) Spent Nuclear Fuel; and (7) Challenging Materials. This report provides updates on 35 technology development tasks conducted during calendar year 2008 in the Roadmap and MYPP program areas.

  14. ITP Energy Intensive Processes: Energy-Intensive Processes Portfolio:

    Office of Environmental Management (EM)

    Addressing Key Energy Challenges Across U.S. Industry | Department of Energy Energy Intensive Processes: Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry ITP Energy Intensive Processes: Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry PDF icon eip_report.pdf More Documents & Publications Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry Energy Technology

  15. Energy Technology Solutions: Public-Private Partnerships Transforming

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industry, November 2010 | Department of Energy Energy Technology Solutions: Public-Private Partnerships Transforming Industry, November 2010 Energy Technology Solutions: Public-Private Partnerships Transforming Industry, November 2010 PDF icon itp_successes.pdf More Documents & Publications Energy Technology Solutions ITP Energy Intensive Processes: Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry Energy-Intensive Processes Portfolio: Addressing

  16. Industrial Compositional Streamline Simulation for Efficient and Accurate Prediction of Gas Injection and WAG Processes

    SciTech Connect (OSTI)

    Margot Gerritsen

    2008-10-31

    Gas-injection processes are widely and increasingly used for enhanced oil recovery (EOR). In the United States, for example, EOR production by gas injection accounts for approximately 45% of total EOR production and has tripled since 1986. The understanding of the multiphase, multicomponent flow taking place in any displacement process is essential for successful design of gas-injection projects. Due to complex reservoir geometry, reservoir fluid properties and phase behavior, the design of accurate and efficient numerical simulations for the multiphase, multicomponent flow governing these processes is nontrivial. In this work, we developed, implemented and tested a streamline based solver for gas injection processes that is computationally very attractive: as compared to traditional Eulerian solvers in use by industry it computes solutions with a computational speed orders of magnitude higher and a comparable accuracy provided that cross-flow effects do not dominate. We contributed to the development of compositional streamline solvers in three significant ways: improvement of the overall framework allowing improved streamline coverage and partial streamline tracing, amongst others; parallelization of the streamline code, which significantly improves wall clock time; and development of new compositional solvers that can be implemented along streamlines as well as in existing Eulerian codes used by industry. We designed several novel ideas in the streamline framework. First, we developed an adaptive streamline coverage algorithm. Adding streamlines locally can reduce computational costs by concentrating computational efforts where needed, and reduce mapping errors. Adapting streamline coverage effectively controls mass balance errors that mostly result from the mapping from streamlines to pressure grid. We also introduced the concept of partial streamlines: streamlines that do not necessarily start and/or end at wells. This allows more efficient coverage and avoids the redundant work generally done in the near-well regions. We improved the accuracy of the streamline simulator with a higher order mapping from pressure grid to streamlines that significantly reduces smoothing errors, and a Kriging algorithm is used to map from the streamlines to the background grid. The higher accuracy of the Kriging mapping means that it is not essential for grid blocks to be crossed by one or more streamlines. The higher accuracy comes at the price of increased computational costs, but allows coarser coverage and so does not generally increase the overall costs of the computations. To reduce errors associated with fixing the pressure field between pressure updates, we developed a higher order global time-stepping method that allows the use of larger global time steps. Third-order ENO schemes are suggested to propagate components along streamlines. Both in the two-phase and three-phase experiments these ENO schemes outperform other (higher order) upwind schemes. Application of the third order ENO scheme leads to overall computational savings because the computational grid used can be coarsened. Grid adaptivity along streamlines is implemented to allow sharp but efficient resolution of solution fronts at reduced computational costs when displacement fronts are sufficiently separated. A correction for Volume Change On Mixing (VCOM) is implemented that is very effective at handling this effect. Finally, a specialized gravity operator splitting method is proposed for use in compositional streamline methods that gives an effective correction of gravity segregation. A significant part of our effort went into the development of a parallelization strategy for streamline solvers on the next generation shared memory machines. We found in this work that the built-in dynamic scheduling strategies of OpenMP lead to parallel efficiencies that are comparable to optimal schedules obtained with customized explicit load balancing strategies as long as the ratio of number of streamlines to number of threads is sufficiently high, which is the case in real-fie

  17. Solar Photovoltaic Technologies - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Energy Storage Geothermal Hydrogen and Fuel Cell Hydropower, Wave and Tidal Industrial Technologies Solar ... and Process for the Mass Production of Photovoltaic Modules ...

  18. Supporting industries energy and environmental profile

    SciTech Connect (OSTI)

    None, None

    2005-09-21

    As part of its Industries of the Future strategy, the Industrial Technologies Program within the U.S. Department of Energys (DOE) Office of Energy Efficiency and Renewable Energy works with energy-intensive industries to improve efficiency, reduce waste, and increase productivity. These seven Industries of the Future (IOFs) aluminum, chemicals, forest products, glass, metal casting, mining, and steel rely on several other so-called supporting industries to supply materials and processes necessary to the products that the IOFs create. The supporting industries, in many cases, also provide great opportunities for realizing energy efficiency gains in IOF processes.

  19. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    SciTech Connect (OSTI)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  20. Development of Functionally Graded Materials for Manufacturing Tools and Dies and Industrial Processing Equipment

    SciTech Connect (OSTI)

    Lherbier, Louis, W.; Novotnak, David, J.; Herling, Darrell, R.; Sears, James, W.

    2009-03-23

    Hot forming processes such as forging, die casting and glass forming require tooling that is subjected to high temperatures during the manufacturing of components. Current tooling is adversely affected by prolonged exposure at high temperatures. Initial studies were conducted to determine the root cause of tool failures in a number of applications. Results show that tool failures vary and depend on the operating environment under which they are used. Major root cause failures include (1) thermal softening, (2) fatigue and (3) tool erosion, all of which are affected by process boundary conditions such as lubrication, cooling, process speed, etc. While thermal management is a key to addressing tooling failures, it was clear that new tooling materials with superior high temperature strength could provide improved manufacturing efficiencies. These efficiencies are based on the use of functionally graded materials (FGM), a new subset of hybrid tools with customizable properties that can be fabricated using advanced powder metallurgy manufacturing technologies. Modeling studies of the various hot forming processes helped identify the effect of key variables such as stress, temperature and cooling rate and aid in the selection of tooling materials for specific applications. To address the problem of high temperature strength, several advanced powder metallurgy nickel and cobalt based alloys were selected for evaluation. These materials were manufactured into tooling using two relatively new consolidation processes. One process involved laser powder deposition (LPD) and the second involved a solid state dynamic powder consolidation (SSDPC) process. These processes made possible functionally graded materials (FGM) that resulted in shaped tooling that was monolithic, bi-metallic or substrate coated. Manufacturing of tooling with these processes was determined to be robust and consistent for a variety of materials. Prototype and production testing of FGM tooling showed the benefits of the nickel and cobalt based powder metallurgy alloys in a number of applications evaluated. Improvements in tool life ranged from three (3) to twenty (20) or more times than currently used tooling. Improvements were most dramatic where tool softening and deformation were the major cause of tool failures in hot/warm forging applications. Significant improvement was also noted in erosion of aluminum die casting tooling. Cost and energy savings can be realized as a result of increased tooling life, increased productivity and a reduction in scrap because of improved dimensional controls. Although LPD and SSDPC tooling usually have higher acquisition costs, net tooling costs per component produced drops dramatically with superior tool performance. Less energy is used to manufacture the tooling because fewer tools are required and less recycling of used tools are needed for the hot forming process. Energy is saved during the component manufacturing cycle because more parts can be produced in shorter periods of time. Energy is also saved by minimizing heating furnace idling time because of less downtime for tooling changes.

  1. Adjustable Speed Pumping Applications: Industrial Technologies Program (ITP) Pumping Systems Tip Sheet #11

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    pumps operating today were selected to meet a maximum system demand, or potential future demands. This means that most pumps are oversized, rarely operating at their full design capacity. In addition, pumps are often installed in systems with multiple operating points that coincide with process requirements. A throttling valve is usually employed when the process fow requirement is less than the fow at the pumping system's natural operating point. Throttling valves control fow by increasing the

  2. Natural language processing-based COTS software and related technologies survey.

    SciTech Connect (OSTI)

    Stickland, Michael G.; Conrad, Gregory N.; Eaton, Shelley M.

    2003-09-01

    Natural language processing-based knowledge management software, traditionally developed for security organizations, is now becoming commercially available. An informal survey was conducted to discover and examine current NLP and related technologies and potential applications for information retrieval, information extraction, summarization, categorization, terminology management, link analysis, and visualization for possible implementation at Sandia National Laboratories. This report documents our current understanding of the technologies, lists software vendors and their products, and identifies potential applications of these technologies.

  3. Idaho Nuclear Technology and Engineering Center Low-Activity Waste Process Technology Program FY-2000 Status Report

    SciTech Connect (OSTI)

    Herbst, Alan Keith; Mc Cray, John Alan; Kirkham, Robert John; Pao, Jenn Hai; Argyle, Mark Don; Lauerhass, Lance; Bendixsen, Carl Lee; Hinckley, Steve Harold

    2000-11-01

    The Low-Activity Waste Process Technology Program anticipated that grouting will be used for disposal of low-level and transuranic wastes generated at the Idaho Nuclear Technology Engineering Center (INTEC). During fiscal year 2000, grout formulations were studied for transuranic waste derived from INTEC liquid sodium-bearing waste and for projected newly generated low-level liquid waste. Additional studies were completed using silica gel and other absorbents to solidify sodium-bearing wastes. A feasibility study and conceptual design were completed for the construction of a grout pilot plant for simulated wastes and demonstration facility for actual wastes.

  4. Idaho Nuclear Technology and Engineering Center Low-Activity Waste Process Technology Program FY-2000 Status Report

    SciTech Connect (OSTI)

    Herbst, A.K.; McCray, J.A.; Kirkham, R.J.; Pao, J.; Argyle, M.D.; Lauerhass, L.; Bendixsen, C.L.; Hinckley, S.H.

    2000-10-31

    The Low-Activity Waste Process Technology Program anticipated that grouting will be used for disposal of low-level and transuranic wastes generated at the Idaho Nuclear Technology Engineering Center (INTEC). During fiscal year 2000, grout formulations were studied for transuranic waste derived from INTEC liquid sodium-bearing waste and for projected newly generated low-level liquid waste. Additional studies were completed using silica gel and other absorbents to solidify sodium-bearing wastes. A feasibility study and conceptual design were completed for the construction of a grout pilot plant for simulated wastes and demonstration facility for actual wastes.

  5. Midwest Industrial Energy Efficiency Handbook

    SciTech Connect (OSTI)

    2010-06-25

    This Industrial Technologies Program handbook connects industry with the various energy efficiency resources available in the midwest.

  6. Supporting technology for enhanced oil recovery for thermal processes

    SciTech Connect (OSTI)

    Reid, T.B.; Bolivar, J.

    1997-12-01

    This report contains the results of efforts under the six tasks of the Ninth Amendment and Extension of Annex IV, Enhanced Oil Recovery Thermal Processes of the Venezuela/USA Agreement. The report is presented in sections (for each of the 6 tasks) and each section contains one or more reports prepared by various individuals or groups describing the results of efforts under each of the tasks. A statement of each task, taken from the agreement, is presented on the first page of each section. The tasks are numbered 62 through 67. The first, second, third, fourth fifth, sixth, seventh, eighth, and ninth reports on Annex IV, [Venezuela MEM/USA-DOE Fossil Energy Report IV-1, IV-2, IV-3, IV-4, IV-5, IV-6, IV-7, and IV-8 (DOE/BETC/SP-83/15, DOE/BC-84/6/SP, DOE/BC-86/2/SP, DOE/BC-87/2/SP, DOE/BC-90/1/SP, DOE/BC-90/1/SP) (DOE/BC-92/1/SP, DOE/BC-93/3/SP, and DOE/BC-95/3/SP)] contain the results from the first 61 tasks. Those reports are dated April 1983, August 1984, March 1986, July 1987, November 1988, October 1991, February 1993, and March 1995 respectively.

  7. Vehicle Technologies Office Merit Review 2014: Process Development and Scale-up of Advanced Cathode Materials

    Broader source: Energy.gov [DOE]

    Presentation given by [company name] at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about process development and scale...

  8. Framework for information technology integration in process plant and related industries

    SciTech Connect (OSTI)

    Beazley, W.G.; Chapman, J.B.

    1994-07-01

    Initially, the report presents a constraint framework that can identify all the root constraints and their associated activities for the engineering, construction, and operation of a petrochemical plant. Second, it demonstrates how the constraint framework leads to functional models of design that can be traced directly to the constraints they address. This avoids some of the problems in basing models on design tasks assigned within phases. Third, it demonstrates how external constraints do, in fact, influence design and how to analyze their influence. Fourth, it discusses some of the data that is produced to document that the constraints have been satisfied. It provides a list of some of the tools that support the creation and maintenance of these data sets. Last, it discusses the business case for 3D design and for digital Piping and Instrumentation Drawings (P ID) delivery.

  9. A summary of the report on prospects for pyrolysis technologies in managing municipal, industrial, and Department of Energy cleanup wastes

    SciTech Connect (OSTI)

    Reaven, S.J.

    1994-08-01

    Pyrolysis converts portions of municipal solid wastes, hazardous wastes and special wastes such as tires, medical wastes and even old landfills into solid carbon and a liquid or gaseous hydrocarbon stream. In the past twenty years, advances in the engineering of pyrolysis systems and in sorting and feeding technologies for solid waste industries have ensured consistent feedstocks and system performance. Some vendors now offer complete pyrolysis systems with performance warranties. This report analyzes the potential applications of pyrolysis in the Long Island region and evaluates the four most promising pyrolytic systems for their readiness, applicability to regional waste management needs and conformity with DOE environmental restoration and waste management requirements. This summary characterizes the engineering performance, environmental effects, costs, product applications and markets for these pyrolysis systems.

  10. Taiwan industrial cooperation program technology transfer for low-level radioactive waste final disposal - phase I.

    SciTech Connect (OSTI)

    Knowlton, Robert G.; Cochran, John Russell; Arnold, Bill Walter; Jow, Hong-Nian; Mattie, Patrick D.; Schelling, Frank Joseph Jr.

    2007-01-01

    Sandia National Laboratories and the Institute of Nuclear Energy Research, Taiwan have collaborated in a technology transfer program related to low-level radioactive waste (LLW) disposal in Taiwan. Phase I of this program included regulatory analysis of LLW final disposal, development of LLW disposal performance assessment capabilities, and preliminary performance assessments of two potential disposal sites. Performance objectives were based on regulations in Taiwan and comparisons to those in the United States. Probabilistic performance assessment models were constructed based on limited site data using software including GoldSim, BLT-MS, FEHM, and HELP. These software codes provided the probabilistic framework, container degradation, waste-form leaching, groundwater flow, radionuclide transport, and cover infiltration simulation capabilities in the performance assessment. Preliminary performance assessment analyses were conducted for a near-surface disposal system and a mined cavern disposal system at two representative sites in Taiwan. Results of example calculations indicate peak simulated concentrations to a receptor within a few hundred years of LLW disposal, primarily from highly soluble, non-sorbing radionuclides.

  11. New Developments in the Technology Readiness Assessment Process in US DOE-EM - 13247

    SciTech Connect (OSTI)

    Krahn, Steven; Sutter, Herbert; Johnson, Hoyt

    2013-07-01

    A Technology Readiness Assessment (TRA) is a systematic, metric-based process and accompanying report that evaluates the maturity of the technologies used in systems; it is designed to measure technology maturity using the Technology Readiness Level (TRL) scale pioneered by the National Aeronautics and Space Administration (NASA) in the 1980's. More recently, DoD has adopted and provided systematic guidance for performing TRAs and determining TRLs. In 2007 the GAO recommended that the DOE adopt the NASA/DoD methodology for evaluating technology maturity. Earlier, in 2006-2007, DOE-EM had conducted pilot TRAs on a number of projects at Hanford and Savannah River. In March 2008, DOE-EM issued a process guide, which established TRAs as an integral part of DOE-EM's Project Management Critical Decision Process. Since the development of its detailed TRA guidance in 2008, DOE-EM has continued to accumulate experience in the conduct of TRAs and the process for evaluating technology maturity. DOE has developed guidance on TRAs applicable department-wide. DOE-EM's experience with the TRA process, the evaluations that led to recently developed proposed revisions to the DOE-EM TRA/TMP Guide; the content of the proposed changes that incorporate the above lessons learned and insights are described. (authors)

  12. Determination of a cost-effective air pollution control technology for the control of VOC and HAP emissions from a steroids processing plant

    SciTech Connect (OSTI)

    Hamel, T.M.

    1997-12-31

    A steroids processing plant located in northeastern Puerto Rico emits a combined average of 342 lb/hr of hazardous air pollutants (HAPs) and volatile organic compounds (VOCs) from various process operations. The approach that this facility used to implement maximum achievable control technology (MACT) may assist others who must contend with MACT for pharmaceutical or related manufacturing facilities. Federal air regulations define MACT standards for stationary sources emitting any of 189 HAPs. The MACT standards detailed in the NESHAPs are characterized by industry and type of emission control system or technology. It is anticipated that the standard will require HAP reductions of approximately 95%. The steroid plant`s emissions include the following pollutant loadings: VOC/HAP Emission Rate (lb/hr): Methanol 92.0; Acetone 35.0; Methylene chloride 126.0; Chloroform 25.0; Ethyl acetate 56.0; Tetrahydrofuran 5.00; and 1,4-Dioxane 3.00. The facility`s existing carbon adsorption control system was nearing the end of its useful life, and the operators sought to install an air pollution control system capable of meeting MACT requirements for the pharmaceutical industry. Several stand-alone and hybrid control technologies were considered for replacement of the carbon adsorption system at the facility. This paper examines the following technologies: carbon adsorption, membrane separation, thermal oxidation, membrane separation-carbon adsorption, and condensation-carbon adsorption. Each control technology is described; the advantages and disadvantages of utilizing each technology for the steroid processing plant are examined; and capital and operating costs associated with the implementation of each technology are presented. The rationale for the technology ultimately chosen to control VOC and HAP emissions is presented.

  13. International Best Practices for Pre-Processing and Co-Processing Municipal Solid Waste and Sewage Sludge in the Cement Industry

    SciTech Connect (OSTI)

    Hasanbeigi, Ali; Lu, Hongyou; Williams, Christopher; Price, Lynn

    2012-07-01

    The purpose of this report is to describe international best practices for pre-processing and coprocessing of MSW and sewage sludge in cement plants, for the benefit of countries that wish to develop co-processing capacity. The report is divided into three main sections. Section 2 describes the fundamentals of co-processing, Section 3 describes exemplary international regulatory and institutional frameworks for co-processing, and Section 4 describes international best practices related to the technological aspects of co-processing.

  14. Hanford Integrated Planning Process: 1993 Hanford Site-specific science and technology plan

    SciTech Connect (OSTI)

    Not Available

    1993-12-01

    This document is the FY 1993 report on Hanford Site-specific science and technology (S&T) needs for cleanup of the Site as developed via the Hanford Integrated Planning Process (HIPP). It identifies cleanup problems that lack demonstrated technology solutions and technologies that require additional development. Recommendations are provided regarding allocation of funding to address Hanford`s highest-priority technology improvement needs, technology development needs, and scientific research needs, all compiled from a Sitewide perspective. In the past, the S&T agenda for Hanford Site cleanup was sometimes driven by scientists and technologists, with minimal input from the ``problem owners`` (i.e., Westinghouse Hanford Company [WHC] staff who are responsible for cleanup activities). At other times, the problem-owners made decisions to proceed with cleanup without adequate scientific and technological inputs. Under both of these scenarios, there was no significant stakeholder involvement in the decision-making process. One of the key objectives of HIPP is to develop an understanding of the integrated S&T requirements to support the cleanup mission, (a) as defined by the needs of the problem owners, the values of the stakeholders, and the technology development expertise that exists at Hanford and elsewhere. This requires a periodic, systematic assessment of these needs and values to appropriately define a comprehensive technology development program and a complementary scientific research program. Basic to our success is a methodology that is defensible from a technical perspective and acceptable to the stakeholders.

  15. Oil shale, tar sand, coal research advanced exploratory process technology, jointly sponsored research

    SciTech Connect (OSTI)

    Speight, J.G.

    1992-01-01

    Accomplishments for the past quarter are presented for the following five tasks: oil shale; tar sand; coal; advanced exploratory process technology; and jointly sponsored research. Oil shale research covers oil shale process studies. Tar sand research is on process development of Recycle Oil Pyrolysis and Extraction (ROPE) Process. Coal research covers: coal combustion; integrated coal processing concepts; and solid waste management. Advanced exploratory process technology includes: advanced process concepts;advanced mitigation concepts; and oil and gas technology. Jointly sponsored research includes: organic and inorganic hazardous waste stabilization; CROW field demonstration with Bell Lumber and Pole; development and validation of a standard test method for sequential batch extraction fluid; PGI demonstration project; operation and evaluation of the CO[sub 2] HUFF-N-PUFF Process; fly ash binder for unsurfaced road aggregates; solid state NMR analysis of Mesaverde Group, Greater Green River Basin, tight gas sands; flow-loop testing of double-wall pipe for thermal applications; characterization of petroleum residue; shallow oil production using horizontal wells with enhanced oil recovery techniques; surface process study for oil recovery using a thermal extraction process; NMR analysis of samples from the ocean drilling program; in situ treatment of manufactured gas plant contaminated soils demonstration program; and solid state NMR analysis of naturally and artificially matured kerogens.

  16. Industry @ ALS

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industry @ ALS Industry @ ALS ALS, Molecular Foundry, and aBeam Technologies Collaborate to Make Metrology History Print Thursday, 21 January 2016 12:47 A collaboration between Bay Area company aBeam Technologies, the ALS, and the Molecular Foundry is bringing cutting-edge metrology instrumentation to the semiconductor market, which will enable a new level of quality control. Summary Slide Read more... Takeda Advances Diabetes Drug Development at the ALS Print Tuesday, 19 May 2015 12:25 Type 2

  17. Integration of High-Temperature Gas-Cooled Reactors into Industrial Process Applications

    SciTech Connect (OSTI)

    Lee Nelson

    2009-10-01

    This report is a preliminary comparison of conventional and potential HTGR-integrated processesa in several common industrial areas: ? Producing electricity via a traditional power cycle ? Producing hydrogen ? Producing ammonia and ammonia-derived products, such as fertilizer ? Producing gasoline and diesel from natural gas or coal ? Producing substitute natural gas from coal, and ? Steam-assisted gravity drainage (extracting oil from tar sands).

  18. Economic analysis of solar industrial process heat systems: a methodology to determine annual required revenue and internal rate of return

    SciTech Connect (OSTI)

    Dickinson, W.C.; Brown, K.C.

    1981-08-11

    To permit an economic evaluation of solar industrial process heat systems, a methodology was developed to determine the annual required revenue and the internal rate of return. First, a format is provided to estimate the solar system's installed cost, annual operating and maintenance expenses, and net annual solar energy delivered to the industrial process. Then an expression is presented that gives the annual required revenue and the price of solar energy. The economic attractiveness of the potential solar investment can be determined by comparing the price of solar energy with the price of fossil fuel, both expressed in levelized terms. This requires calculation of the internal rate of return on the solar investment or, in certain cases, the growth rate of return.

  19. Process: (international) safeguards interface at the Portsmouth GCEP from the safeguards technology developer's viewpoint

    SciTech Connect (OSTI)

    Tape, J.W.; Strittmatter, R.B.; Baker, A.L.

    1983-01-01

    The design of a major portion of a safeguards system for possible use by IAEA at the Portsmouth Gas Centrifuge Enrichment Plant is described from the viewpoint of the safeguards technology developer. The process-safeguards interface is reviewed, including safeguards, process, and operational constraints on the safeguards system. The conflicting requirements of the IAEA and the plant operator are minimized through the use of advanced technology that allows safeguards data to be acquired, analyzed, and reported in an automated, unattended mode. The proposed safeguards system will reduce the impact of the inspections on both the operator and the IAEA.

  20. Industry Outreach and Coalition Resources | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industry Outreach and Coalition Resources Industry Outreach and Coalition Resources Involving the industrial sector in energy efficiency programs can assist jurisdictions in reaching energy reduction goals. Industry outreach programs may involve encouraging and supporting implementation of energy efficiency programs at commercial enterprises as well as the adoption of energy efficiency technologies in the production process and final goods. Find industry outreach and coalition resources below.

  1. Industrial Energy Conservation Technology

    SciTech Connect (OSTI)

    Not Available

    1980-01-01

    A separate abstract was prepared for each of the 55 papers presented in this volume, all of which will appear in Energy Research Abstracts (ERA); 18 were selected for Energy Abstracts for Policy Analysis (EAPA). (MCW)

  2. Industrial energy conservation technology

    SciTech Connect (OSTI)

    Schmidt, P.S.; Williams, M.A.

    1980-01-01

    A separate abstract was prepared for each of the 60 papers included in this volume, all of which will appear in Energy Research Abstracts (ERA); 21 were selected for Energy Abstracts for Policy Analysis (EAPA). (MCW)

  3. Energy and Environmental Profile of the U.S. Pulp and Paper Industry

    SciTech Connect (OSTI)

    Miller, Melanie; Justiniano, Mauricio; McQueen, Shawna

    2005-12-01

    This detailed report benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the United States pulp and paper industry.

  4. Energy and Environmental Profile of the U.S. Metal Casting Industry

    SciTech Connect (OSTI)

    Margolis, Nancy; Jamison, Keith; Dove, Louise

    1999-09-01

    This detailed report benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the metal casting industry.

  5. Energy and Environmental Profile of the U.S. Glass Industry

    SciTech Connect (OSTI)

    Pellegrino, Joan L.

    2002-04-01

    This detailed report benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the glass industry.

  6. SHARED TECHNOLOGY TRANSFER PROGRAM

    SciTech Connect (OSTI)

    GRIFFIN, JOHN M. HAUT, RICHARD C.

    2008-03-07

    The program established a collaborative process with domestic industries for the purpose of sharing Navy-developed technology. Private sector businesses were educated so as to increase their awareness of the vast amount of technologies that are available, with an initial focus on technology applications that are related to the Hydrogen, Fuel Cells and Infrastructure Technologies (Hydrogen) Program of the U.S. Department of Energy. Specifically, the project worked to increase industry awareness of the vast technology resources available to them that have been developed with taxpayer funding. NAVSEA-Carderock and the Houston Advanced Research Center teamed with Nicholls State University to catalog NAVSEA-Carderock unclassified technologies, rated the level of readiness of the technologies and established a web based catalog of the technologies. In particular, the catalog contains technology descriptions, including testing summaries and overviews of related presentations.

  7. LITERATURE REVIEWS TO SUPPORT ION EXCHANGE TECHNOLOGY SELECTION FOR MODULAR SALT PROCESSING

    SciTech Connect (OSTI)

    King, W

    2007-11-30

    This report summarizes the results of literature reviews conducted to support the selection of a cesium removal technology for application in a small column ion exchange (SCIX) unit supported within a high level waste tank. SCIX is being considered as a technology for the treatment of radioactive salt solutions in order to accelerate closure of waste tanks at the Savannah River Site (SRS) as part of the Modular Salt Processing (MSP) technology development program. Two ion exchange materials, spherical Resorcinol-Formaldehyde (RF) and engineered Crystalline Silicotitanate (CST), are being considered for use within the SCIX unit. Both ion exchange materials have been studied extensively and are known to have high affinities for cesium ions in caustic tank waste supernates. RF is an elutable organic resin and CST is a non-elutable inorganic material. Waste treatment processes developed for the two technologies will differ with regard to solutions processed, secondary waste streams generated, optimum column size, and waste throughput. Pertinent references, anticipated processing sequences for utilization in waste treatment, gaps in the available data, and technical comparisons will be provided for the two ion exchange materials to assist in technology selection for SCIX. The engineered, granular form of CST (UOP IE-911) was the baseline ion exchange material used for the initial development and design of the SRS SCIX process (McCabe, 2005). To date, in-tank SCIX has not been implemented for treatment of radioactive waste solutions at SRS. Since initial development and consideration of SCIX for SRS waste treatment an alternative technology has been developed as part of the River Protection Project Waste Treatment Plant (RPP-WTP) Research and Technology program (Thorson, 2006). Spherical RF resin is the baseline media for cesium removal in the RPP-WTP, which was designed for the treatment of radioactive waste supernates and is currently under construction in Hanford, WA. Application of RF for cesium removal in the Hanford WTP does not involve in-riser columns but does utilize the resin in large scale column configurations in a waste treatment facility. The basic conceptual design for SCIX involves the dissolution of saltcake in SRS Tanks 1-3 to give approximately 6 M sodium solutions and the treatment of these solutions for cesium removal using one or two columns supported within a high level waste tank. Prior to ion exchange treatment, the solutions will be filtered for removal of entrained solids. In addition to Tanks 1-3, solutions in two other tanks (37 and 41) will require treatment for cesium removal in the SCIX unit. The previous SCIX design (McCabe, 2005) utilized CST for cesium removal with downflow supernate processing and included a CST grinder following cesium loading. Grinding of CST was necessary to make the cesium-loaded material suitable for vitrification in the SRS Defense Waste Processing Facility (DWPF). Because RF resin is elutable (and reusable) and processing requires conversion between sodium and hydrogen forms using caustic and acidic solutions more liquid processing steps are involved. The WTP baseline process involves a series of caustic and acidic solutions (downflow processing) with water washes between pH transitions across neutral. In addition, due to resin swelling during conversion from hydrogen to sodium form an upflow caustic regeneration step is required. Presumably, one of these basic processes (or some variation) will be utilized for MSP for the appropriate ion exchange technology selected. CST processing involves two primary waste products: loaded CST and decontaminated salt solution (DSS). RF processing involves three primary waste products: spent RF resin, DSS, and acidic cesium eluate, although the resin is reusable and typically does not require replacement until completion of multiple treatment cycles. CST processing requires grinding of the ion exchange media, handling of solids with high cesium loading, and handling of liquid wash and conditioning solutions. RF processing requires h

  8. Beryllium processing technology review for applications in plasma-facing components

    SciTech Connect (OSTI)

    Castro, R.G.; Jacobson, L.A.; Stanek, P.W.

    1993-07-01

    Materials research and development activities for the International Thermonuclear Experimental Reactor (ITER), i.e., the next generation fusion reactor, are investigating beryllium as the first-wall containment material for the reactor. Important in the selection of beryllium is the ability to process, fabricate and repair beryllium first-wall components using existing technologies. Two issues that will need to be addressed during the engineering design activity will be the bonding of beryllium tiles in high-heat-flux areas of the reactor, and the in situ repair of damaged beryllium tiles. The following review summarizes the current technology associated with welding and joining of beryllium to itself and other materials, and the state-of-the-art in plasma-spray technology as an in situ repair technique for damaged beryllium tiles. In addition, a review of the current status of beryllium technology in the former Soviet Union is also included.

  9. Development of pyro-processing technology for thorium-fuelled molten salt reactor

    SciTech Connect (OSTI)

    Uhlir, J.; Straka, M.; Szatmary, L.

    2012-07-01

    The Molten Salt Reactor (MSR) is classified as the non-classical nuclear reactor type based on the specific features coming out from the use of liquid fuel circulating in the MSR primary circuit. Other uniqueness of the reactor type is based on the fact that the primary circuit of the reactor is directly connected with the on-line reprocessing technology, necessary for keeping the reactor in operation for a long run. MSR is the only reactor system, which can be effectively operated within the {sup 232}Th- {sup 233}U fuel cycle as thorium breeder with the breeding factor significantly higher than one. The fuel cycle technologies proposed as ford the fresh thorium fuel processing as for the primary circuit fuel reprocessing are pyrochemical and mainly fluoride. Although these pyrochemical processes were never previously fully verified, the present-day development anticipates an assumption for the successful future deployment of the thorium-fuelled MSR technology. (authors)

  10. And the Award Goes to... Silicon Ink Solar Technology Supported...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    When paired with Innovalight's industrial screen printing process, this silicon ink technology offers a novel path to producing solar cells with higher conversion efficiencies at ...

  11. Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges

    Office of Environmental Management (EM)

    Across U.S. Industry | Department of Energy Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry PDF icon eip_report_pg9.pdf More Documents & Publications ITP Energy Intensive Processes: Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry Energy Technology Solutions Energy Technology Solutions: Public-Private

  12. Partnerships For Industry - JCAP

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    115.jpg Partnerships For Industry Connect With JCAP Contact Us Partnerships For Researchers Partnerships For Industry Visit JCAP Connect with JCAP Contact Us Partnerships For Researchers Partnerships For Industry Visit JCAP partnerships for industry JCAP has established an Industrial Partnership Program. For more information on Industrial Partnership Program or to learn more about other modes of industrial interactions with JCAP, please contact: California Institute of Technology Office of

  13. Prospects for the medium- and long-term development of China`s electric power industry and analysis of the potential market for superconductivity technology

    SciTech Connect (OSTI)

    Li, Z.

    1998-05-01

    First of all, overall economic growth objectives in China are concisely and succinctly specified in this report. Secondly, this report presents a forecast of energy supply and demand for China`s economic growth for 2000--2050. In comparison with the capability of energy construction in China in the future, a gap between supply and demand is one of the important factors hindering the sustainable development of Chain`s economy. The electric power industry is one of China`s most important industries. To adopt energy efficiency through high technology and utilizing energy adequately is an important technological policy for the development of China`s electric power industry in the future. After briefly describing the achievements of China`s electric power industry, this report defines the target areas and policies for the development of hydroelectricity and nuclear electricity in the 2000s in China, presents the strategic position of China`s electric power industry as well as objectives and relevant plans of development for 2000--2050. This report finds that with the discovery of superconducting electricity, the discovery of new high-temperature superconducting (HTS) materials, and progress in materials techniques, the 21st century will be an era of superconductivity. Applications of superconductivity in the energy field, such as superconducting storage, superconducting transmission, superconducting transformers, superconducting motors, its application in Magneto-Hydro-Dynamics (MHD), as well as in nuclear fusion, has unique advantages. Its market prospects are quite promising. 12 figs.

  14. ECONOMIC EVALUATION OF CO2 SEQUESTRATION TECHNOLOGIES TASK 4, BIOMASS GASIFICATION-BASED PROCESSING

    SciTech Connect (OSTI)

    Martha L. Rollins; Les Reardon; David Nichols; Patrick Lee; Millicent Moore; Mike Crim; Robert Luttrell; Evan Hughes

    2002-06-01

    Biomass derived energy currently accounts for about 3 quads of total primary energy use in the United States. Of this amount, about 0.8 quads are used for power generation. Several biomass energy production technologies exist today which contribute to this energy mix. Biomass combustion technologies have been the dominant source of biomass energy production, both historically and during the past two decades of expansion of modern biomass energy in the U. S. and Europe. As a research and development activity, biomass gasification has usually been the major emphasis as a method of more efficiently utilizing the energy potential of biomass, particularly wood. Numerous biomass gasification technologies exist today in various stages of development. Some are simple systems, while others employ a high degree of integration for maximum energy utilization. The purpose of this study is to conduct a technical and economic comparison of up to three biomass gasification technologies, including the carbon dioxide emissions reduction potential of each. To accomplish this, a literature search was first conducted to determine which technologies were most promising based on a specific set of criteria. The technical and economic performances of the selected processes were evaluated using computer models and available literature. Using these results, the carbon sequestration potential of the three technologies was then evaluated. The results of these evaluations are given in this final report.

  15. Improving Process Heating System Performance: A Sourcebook for Industry, Second Edition

    Broader source: Energy.gov [DOE]

    This sourcebook describes basic process heating applications and equipment, and outlines opportunities for energy and performance improvements. It also discusses the merits of using a systems approach in identifying and implementing these improvement opportunities. It is not intended to be a comprehensive technical text on improving process heating systems, but serves to raise awareness of potential performance improvement opportunities, provides practical guidelines, and offers suggestions on where to find additional help.

  16. Flexible Hybrid Friction Stir Joining Technology | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hybrid Friction Stir Joining Technology Flexible Hybrid Friction Stir Joining Technology PDF icon flexible_hybrid_friction.pdf More Documents & Publications Class Patent Waiver W(C)2009-001 Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry ITP Energy Intensive Processes: Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S. Industry

  17. HTGR Industrial Application Functional and Operational Requirements

    SciTech Connect (OSTI)

    L. E. Demick

    2010-08-01

    This document specifies the functional and performance requirements to be used in the development of the conceptual design of a high temperature gas-cooled reactor (HTGR) based plant supplying energy to a typical industrial facility. These requirements were developed from collaboration with industry and HTGR suppliers over the preceding three years to identify the energy needs of industrial processes for which the HTGR technology is technically and economically viable. The functional and performance requirements specified herein are an effective representation of the industrial sector energy needs and an effective basis for developing a conceptual design of the plant that will serve the broadest range of industrial applications.

  18. UNITED STATES DEPARTMENT OF ENERGY WASTE PROCESSING ANNUAL TECHNOLOGY DEVELOPMENT REPORT 2007

    SciTech Connect (OSTI)

    Bush, S

    2008-08-12

    The Office of Environmental Management's (EM) Roadmap, U.S. Department of Energy--Office of Environmental Management Engineering & Technology Roadmap (Roadmap), defines the Department's intent to reduce the technical risk and uncertainty in its cleanup programs. The unique nature of many of the remaining facilities will require a strong and responsive engineering and technology program to improve worker and public safety, and reduce costs and environmental impacts while completing the cleanup program. The technical risks and uncertainties associated with cleanup program were identified through: (1) project risk assessments, (2) programmatic external technical reviews and technology readiness assessments, and (3) direct site input. In order to address these needs, the technical risks and uncertainties were compiled and divided into the program areas of: Waste Processing, Groundwater and Soil Remediation, and Deactivation and Decommissioning (D&D). Strategic initiatives were then developed within each program area to address the technical risks and uncertainties in that program area. These strategic initiatives were subsequently incorporated into the Roadmap, where they form the strategic framework of the EM Engineering & Technology Program. The EM-21 Multi-Year Program Plan (MYPP) supports the goals and objectives of the Roadmap by providing direction for technology enhancement, development, and demonstrations that will lead to a reduction of technical uncertainties in EM waste processing activities. The current MYPP summarizes the strategic initiatives and the scope of the activities within each initiative that are proposed for the next five years (FY2008-2012) to improve safety and reduce costs and environmental impacts associated with waste processing; authorized budget levels will impact how much of the scope of activities can be executed, on a year-to-year basis. As a result of the importance of reducing technical risk and uncertainty in the EM Waste Processing programs, EM-21 has focused considerable effort on identifying the key areas of risk in the Waste Processing programs. The resulting summary of technical risks and needs was captured in the Roadmap. The Roadmap identifies key Waste Processing initiative areas where technology development work should be focused. These areas are listed below, along with the Work Breakdown Structure (WBS) designation given to each initiative area. The WBS designations will be used throughout this document.

  19. Development of METHANE de-NOX Reburn Process for Wood Waste and Biomass Fired Stoker Boilers - Final Report - METHANE de-NOX Reburn Technology Manual

    SciTech Connect (OSTI)

    J. Rabovitser; B. Bryan; S. Wohadlo; S. Nester; J. Vaught; M. Tartan L. Szymanski; R. Glickert

    2007-12-31

    The overall objective of this project was to demonstrate the effectiveness of the METHANE de-NOX (MdN) Reburn process in the Forest Products Industry (FPI) to provide more efficient use of wood and sludge waste (biosolids) combustion for both energy generation and emissions reduction (specifically from nitrogen oxides (NOx)) and to promote the transfer of the technology to the wide range of wood waste-fired stoker boilers populating the FPI. This document, MdN Reburn Commercial Technology Manual, was prepared to be a resource to promote technology transfer and commercialization activities of MdN in the industry and to assist potential users understand its application and installation requirements. The Manual includes a compilation of MdN commercial design data from four different stoker boiler designs that were baseline tested as part of the development effort. Design information in the Manual include boiler CFD model studies, process design protocols, engineering data sheets and commercial installation drawings. Each design package is unique and implemented in a manner to meet specific mill requirements.

  20. Bonneville Power Administration and the Industrial Technologies Program Leverage Support to Overcome Energy Efficiency Barriers in the Northwest

    SciTech Connect (OSTI)

    2010-06-18

    Through its Energy Smart Industrial program, BPA is informing and assisting utilities and industries to have a better understanding of the benefits that come from participating in energy-savings programs. Read about how BPA is encouraging energy efficiency projects through its utilities.

  1. Oil shale, tar sand, coal research, advanced exploratory process technology, jointly sponsored research

    SciTech Connect (OSTI)

    Not Available

    1992-01-01

    Progress made in five research programs is described. The subtasks in oil shale study include oil shale process studies and unconventional applications and markets for western oil shale.The tar sand study is on recycle oil pyrolysis and extraction (ROPE) process. Four tasks are described in coal research: underground coal gasification; coal combustion; integrated coal processing concepts; and sold waste management. Advanced exploratory process technology includes: advanced process concepts; advanced mitigation concepts; and oil and gas technology. Jointly sponsored research covers: organic and inorganic hazardous waste stabilization; CROW field demonstration with Bell Lumber and Pole; development and validation of a standard test method for sequential batch extraction fluid; PGI demonstration project; operation and evaluation of the CO[sub 2] HUFF-N-PUFF process; fly ash binder for unsurfaced road aggregates; solid state NMR analysis of Mesaverde group, Greater Green River Basin, tight gas sands; flow-loop testing of double-wall pipe for thermal applications; shallow oil production using horizontal wells with enhanced oil recovery techniques; NMR analysis of sample from the ocean drilling program; and menu driven access to the WDEQ hydrologic data management system.

  2. Waste treatment by reverse osmosis and membrane processes: Industrial. (Latest citations from the EI Compendex*plus database). NewSearch

    SciTech Connect (OSTI)

    Not Available

    1994-10-01

    The bibliography contains citations concerning the use of membranes in the treatment of industrial wastewaters. Reverse osmosis, ion exchange, electrodialysis, liquid membranes, and ultrafiltration techniques are described. Wastewater treatments for removal of metals, ammonia, sodium compounds, nitrates, fluorides, dyes, biologicals, and radioactive waste using membrane technology are discussed. Applications of this technology to the chemical, petrochemical, pulp, textile, steel, ore treatment, electro-plating, and other wastewater and groundwater-remediation industries are included. (Contains 250 citations and includes a subject term index and title list.)

  3. ECONOMIC EVALUATION OF CO2 SEQUESTRATION TECHNOLOGIES TASK 4, BIOMASS GASIFICATION-BASED PROCESSING

    SciTech Connect (OSTI)

    Martha L. Rollins; Les Reardon; David Nichols; Patrick Lee; Millicent Moore; Mike Crim; Robert Luttrell; Evan Hughes

    2002-04-01

    Biomass derived energy currently accounts for about 3 quads of total primary energy use in the United States. Of this amount, about 0.8 quads are used for power generation. Several biomass energy production technologies exist today which contribute to this energy mix. Biomass combustion technologies have been the dominant source of biomass energy production, both historically and during the past two decades of expansion of modern biomass energy in the U. S. and Europe. As a research and development activity, biomass gasification has usually been the major emphasis as a method of more efficiently utilizing the energy potential of biomass, particularly wood. Numerous biomass gasification technologies exist today in various stages of development. Some are simple systems, while others employ a high degree of integration for maximum energy utilization. The purpose of this study is to conduct a technical and economic comparison of up to three biomass gasification technologies, including the carbon dioxide emissions reduction potential of each. To accomplish this, a literature search was first conducted to determine which technologies were most promising based on a specific set of criteria. During this reporting period, the technical and economic performances of the selected processes were evaluated using computer models and available literature. The results of these evaluations are summarized in this report.

  4. Goodyear Tire Plant Gains Traction on Energy Savings After Completing Save Energy Now Assessment; Industrial Technologies Program (ITP) Save Energy Now Case Study (Brochure)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Goodyear operates more than 60 facilities in 26 countries, including the Union City, Tennessee, plant pictured above. Goodyear Tire Plant Gains Traction on Energy Savings After Completing Save Energy Now Assessment Saves $875,000 in Energy Costs; Reduces Natural Gas Consumption Industrial Technologies Program Case Study Benefits * Implemented approximately $875,000 in annual energy cost savings * Achieves annual natural gas savings of more than 93,000 MMBtu * Reduces No. 6 fuel oil consumption

  5. Chrysler: Save Energy Now Assessment Enables a Vehicle Assembly Complex to Achieve Significant Natural Gas Savings; Industrial Technologies Program (ITP) Save Energy Now Case Study.

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    powerhouse at Chrysler's St. Louis Assembly Complex provides steam, chilled water, and compressed air to both the north and south plants. Chrysler: Save Energy Now Assessment Enables a Vehicle Assembly Complex to Achieve Significant Natural Gas Savings Industrial Technologies Program Case Study Benefits * Achieves annual energy savings of $627,000 * Achieves annual natural gas savings of more than 70,000 MMBtu * Yields a simple payback of just over 2 months Key Findings * Independent evaluations

  6. Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant; Industrial Technologies Program (ITP) Save Energy Now Case Study (Brochure)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Dow St. Charles Operations in Hahnville, Louisiana Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant Industrial Technologies Program Case Study Benefits * Saves $1.9 million annually * Achieves annual natural gas savings of 272,000 MMBtu * Achieves a simple payback of 1.5 months Key Findings * Quantifying potential energy savings, especially with the assistance of an outside expert, can provide the impetus for management to take action. * Although Dow

  7. Terra nitrogen Company, L.P.: Ammonia Plant Greatly Reduces Natural Gas Consumption After Energy Assessment. Industrial Technologies Program (ITP) Save Energy Now Case Study.

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Terra Nitrogen plant in Verdigris, Oklahoma. Terra Nitrogen Company, L.P.: Ammonia Plant Greatly Reduces Natural Gas Consumption After Energy Assessment Industrial Technologies Program Case Study Benefits * Saves approximately $3.5 million annually * Achieves annual natural gas savings of 497,000 MMBtu * Achieves a simple payback of 11 months Key Findings * Accurately quantifying potential energy savings can provide renewed impetus to reduce energy use. * Although Terra Nitrogen actively managed

  8. Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment; Industrial Technologies Program (ITP) Save Energy Now (SEN) Case Study

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    J.R. Simplot Don plant in Pocatello, Idaho, repaired boiler feed water pumps such as the one pictured above, and revised boiler operating practices to reduce steam venting by 17 million pounds annually. Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment Industrial Technologies Program Case Study Key Findings * Significant energy savings can be achieved without large capital expenditures. * While the J.R. Simplot company had an active energy

  9. Radioactive Waste Conditioning, Immobilisation, And Encapsulation Processes And Technologies: Overview And Advances (Chapter 7)

    SciTech Connect (OSTI)

    Jantzen, Carol M.; Lee, William E.; Ojovan, Michael I.

    2012-10-19

    The main immobilization technologies that are available commercially and have been demonstrated to be viable are cementation, bituminization, and vitrification. Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either alkali borosilicate glass or alkali aluminophosphate glass. The exact compositions of nuclear waste glasses are tailored for easy preparation and melting, avoidance of glass-in-glass phase separation, avoidance of uncontrolled crystallization, and acceptable chemical durability, e.g., leach resistance. Glass has also been used to stabilize a variety of low level wastes (LLW) and mixed (radioactive and hazardous) low level wastes (MLLW) from other sources such as fuel rod cladding/decladding processes, chemical separations, radioactive sources, radioactive mill tailings, contaminated soils, medical research applications, and other commercial processes. The sources of radioactive waste generation are captured in other chapters in this book regarding the individual practices in various countries (legacy wastes, currently generated wastes, and future waste generation). Future waste generation is primarily driven by interest in sources of clean energy and this has led to an increased interest in advanced nuclear power production. The development of advanced wasteforms is a necessary component of the new nuclear power plant (NPP) flowsheets. Therefore, advanced nuclear wasteforms are being designed for robust disposal strategies. A brief summary is given of existing and advanced wasteforms: glass, glass-ceramics, glass composite materials (GCM’s), and crystalline ceramic (mineral) wasteforms that chemically incorporate radionuclides and hazardous species atomically in their structure. Cementitious, geopolymer, bitumen, and other encapsulant wasteforms and composites that atomically bond and encapsulate wastes are also discussed. The various processing technologies are cross-referenced to the various types of wasteforms since often a particular type of wasteform can be made by a variety of different processing technologies.

  10. Development of Acetic Acid Removal Technology for the UREX+Process

    SciTech Connect (OSTI)

    Robert M. Counce; Jack S. Watson

    2009-06-30

    It is imperative that acetic acid is removed from a waste stream in the UREX+process so that nitric acid can be recycled and possible interference with downstreatm steps can be avoidec. Acetic acid arises from acetohydrozamic acid (AHA), and is used to suppress plutonium in the first step of the UREX+process. Later, it is hydrolyzed into hydroxyl amine nitrate and acetic acid. Many common separation technologies were examined, and solvent extraction was determined to be the best choice under process conditions. Solvents already used in the UREX+ process were then tested to determine if they would be sufficient for the removal of acetic acid. The tributyl phosphage (TBP)-dodecane diluent, used in both UREX and NPEX, was determined to be a solvent system that gave sufficient distribution coefficients for acetic acid in addition to a high separation factor from nitric acid.

  11. Southeast Electronic Book of Industrial Resources

    SciTech Connect (OSTI)

    2010-06-25

    This Industrial Technologies Program handbook connects industry with the various energy efficiency resources available in the midwest.

  12. Research and development in the textile industry

    SciTech Connect (OSTI)

    1987-06-01

    Included in the portfolio of IP's projects are the R and D activities for several advanced technologies targeted at the textile industry, one of the top ten energy intensive industries in the country. These R and D projects have primarily been aimed at improving the energy efficiency and productivity of textile production processes. Many projects in this area have been successfully completed, and some have resulted in the development and implementation of new technologies (e.g., foam processing) for various process steps. Other projects have produced technical results that have later been utilized by the industry in other capacities (e.g., hyperfiltration). Several projects at various stages of development are currently underway. This brochure describes the Office of Industrial Programs' R and D activities relevant to the textile industry. The brochure is comprised of the following: Industry Update, Energy Consumption in the Textile Industry, Energy Consumption in the Textile Industry, Potential Energy Savings in the Textile Industry, Office of Industrial Programs, R and D Efforts, and R and D Data Base.

  13. Technologies | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technologies Available for Licensing Energy Storage Industrial & Manufacturing Processes Licensable Software Life Sciences Materials Transportation Fact Sheets and Forms Licensable Technologies Argonne's researchers have developed a wide and diverse range of technologies that have worldwide impact in a variety of fields. Argonne grants licenses for lab-developed intellectual property to existing and start-up companies that are technically and financially capable of turning early-stage

  14. EM-50 Tanks Focus Area retrieval process development and enhancements. FY97 technology development summary report

    SciTech Connect (OSTI)

    Rinker, M.W.; Bamberger, J.A.; Alberts, D.G.

    1997-09-01

    The Retrieval Process Development and Enhancements (RPD and E) activities are part of the US Department of Energy (DOE) EM-50 Tanks Focus Area, Retrieval and Closure program. The purpose of RPD and E is to understand retrieval processes, including emerging and existing technologies, and to gather data on these processes, so that end users have requisite technical bases to make retrieval decisions. Technologies addressed during FY97 include enhancements to sluicing, the use of pulsed air to assist mixing, mixer pumps, innovative mixing techniques, confined sluicing retrieval end effectors, borehole mining, light weight scarification, and testing of Russian-developed retrieval equipment. Furthermore, the Retrieval Analysis Tool was initiated to link retrieval processes with tank waste farms and tank geometric to assist end users by providing a consolidation of data and technical information that can be easily assessed. The main technical accomplishments are summarized under the following headings: Oak Ridge site-gunite and associated tanks treatability study; pulsed air mixing; Oak Ridge site-Old Hydrofracture Facility; hydraulic testbed relocation; cooling coil cleaning end effector; light weight scarifier; innovative tank mixing; advanced design mixer pump; enhanced sluicing; Russian retrieval equipment testing; retrieval data analysis and correlation; simulant development; and retrieval analysis tool (RAT).

  15. Technolog

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Research in Science and Technolog y Sandia pushes frontiers of knowledge to meet the nation's needs, today and tomorrow Sandia National Laboratories' fundamental science and technology research leads to greater understanding of how and why things work and is intrinsic to technological advances. Basic research that challenges scientific assumptions enables the nation to push scientific boundaries. Innovations and breakthroughs produced at Sandia allow it to tackle critical issues, from

  16. Good Practice Guide on Firewall Deployment for SCADA and Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Supervisory Controls and Data Acquisition (SCADA), process control and industrial manufacturing systems have increasingly relied on commercial information technologies for both...

  17. Save Energy Now in Your Motor-Driven Systems; Industrial Technologies Program (ITP) BestPractices: Motor System (Fact sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Motor-Driven Systems Motor-driven equipment-such as pumps, air compressors, and fans-consumes about 16% of all the energy used in U.S. industrial applications. Industry as a whole consumes more than 700 billion kWh and spends more than $30 billion annually for electricity dedicated to motor-driven systems. Plants can begin reducing this energy usage and cost by using an integrated systems approach to improving performance, selecting motor-driven equipment with the highest possible energy

  18. ITP Mining: The Future Begins with Mining - A Vision of the Mining Industry

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of the Future | Department of Energy The Future Begins with Mining - A Vision of the Mining Industry of the Future ITP Mining: The Future Begins with Mining - A Vision of the Mining Industry of the Future PDF icon vision.pdf More Documents & Publications ITP Mining: Energy and Environmental Profile of the U.S. Mining Industry (December 2002) ITP Mining: Exploration and Mining Technology Roadmap ITP Mining: Mining Industry of the Future Mineral Processing Technology Roadmap

  19. Investing in the Energy Future: An Industry Guide to Licensing Technologies at the National Renewable Energy Laboratory (NREL) (Brochure)

    SciTech Connect (OSTI)

    Not Available

    2010-09-01

    Provides an overview of NREL's licensing opportunities and processes, and commercialization programs.

  20. Walk-through survey report: Control technology for metal reclamation industries at East Penn Manufacturing Company Inc. , Lyon Station, Pennsylvania

    SciTech Connect (OSTI)

    Hall, R.M.

    1994-08-12

    A walk through survey was conducted at the East Penn Manufacturing Company (SIC-3341), Lyon Station, Pennsylvania to identify and evaluate potentially effective controls and work practices in the lead (7439921) reclamation industry. The facility was a secondary lead smelter which operated 7 days a week, and recycled about 20,000 batteries a day, primarily automobile batteries. The company employed automation, local exhaust ventilation, partial enclosures, and enclosed ventilation systems in the reverberatory furnace operations, blast furnace operations, and casting and refinery area to reduce employee exposure to lead. The arsenic (7440382) personal exposure time weighted averages ranged from 0.10 to 1.14 microg/cubic m in the industrial battery breaking area and ranged from nondetected to 6.16 microg/cubic m in the alloying/pots area.

  1. Maintain Pumping Systems Effectively; Industrial Technologies Program (ITP) Energy Tips - Pumping Systems Tip Sheet #5 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 * September 2005 Maintain Pumping Systems Effectively Effective pump maintenance allows industrial plants to keep pumps operating well, to detect problems in time to schedule repairs, and to avoid early pump failures. Regular maintenance also reveals deteriorations in efficiency and capacity, which can occur long before a pump fails. Wear ring and rotor erosions, for example, can be costly problems that reduce wire-to-water efficiency by 10% or more. The amount of attention given to

  2. Reduce Pumping Costs through Optimum Pipe Sizing: Industrial Technologies Program (ITP) Energy Tips - Pumping Systems Tip Sheet #9 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    9 * October 2005 Reduce Pumping Costs through Optimum Pipe Sizing Every industrial facility has a piping network that carries water or other fluids. According to the U.S. Department of Energy (DOE), 16% of a typical facility's electricity costs are for its pumping systems. The power consumed to overcome the static head in a pumping system varies linearly with flow, and very little can be done to reduce the static component of the system requirement. However, there are several energy- and

  3. Match Pumps to System Requirements: Industrial Technologies Program (ITP) Energy Tips - Pumping Systems Tip Sheet #6 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 * October 2005 Match Pumps to System Requirements An industrial facility can reduce the energy costs associated with its pumping systems, and save both energy and money, in many ways. They include reducing the pumping system flow rate, lowering the operating pressure, operating the system for a shorter period of time each day, and, perhaps most important, improving the system's overall efficiency. Often, a pumping system runs inefficiently because its requirements differ from the original

  4. Test for Pumping System Efficiency; Industrial Technologies Program (ITP) Energy Tips - Pumping Systems Tip Sheet #4 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    4 * September 2005 Test for Pumping System Efficiency A pump's efficiency can degrade as much as 10% to 25% before it is replaced, according to a study of industrial facilities commissioned by the U.S. Department of Energy (DOE), and efficiencies of 50% to 60% or lower are quite common. However, because these inefficiencies are not readily apparent, opportunities to save energy by repairing or replacing components and optimizing systems are often overlooked. Define Pumping System Efficiency

  5. Description of the Sandia National Laboratories science, technology & engineering metrics process.

    SciTech Connect (OSTI)

    Jordan, Gretchen B.; Watkins, Randall D.; Trucano, Timothy Guy; Burns, Alan Richard; Oelschlaeger, Peter

    2010-04-01

    There has been a concerted effort since 2007 to establish a dashboard of metrics for the Science, Technology, and Engineering (ST&E) work at Sandia National Laboratories. These metrics are to provide a self assessment mechanism for the ST&E Strategic Management Unit (SMU) to complement external expert review and advice and various internal self assessment processes. The data and analysis will help ST&E Managers plan, implement, and track strategies and work in order to support the critical success factors of nurturing core science and enabling laboratory missions. The purpose of this SAND report is to provide a guide for those who want to understand the ST&E SMU metrics process. This report provides an overview of why the ST&E SMU wants a dashboard of metrics, some background on metrics for ST&E programs from existing literature and past Sandia metrics efforts, a summary of work completed to date, specifics on the portfolio of metrics that have been chosen and the implementation process that has been followed, and plans for the coming year to improve the ST&E SMU metrics process.

  6. Steel Industry Energy Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  7. Vehicle Technologies Office Merit Review 2015: Process R&D and Scale up of Critical Battery Materials

    Broader source: Energy.gov [DOE]

    Presentation given by Argonne National Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about process R&D...

  8. Technology

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    processes (pasteurization, desalination, cryogenics) Renewable energy (concentrated solar power, residential solar hot water, geothermal power plants, solar water...

  9. Energy Saving Melting and Revert Reduction Technology: Innovative Semi-Solid Metal (SSM) Processing

    SciTech Connect (OSTI)

    Diran Apelian

    2012-08-15

    Semi-solid metal (SSM) processing has emerged as an attractive method for near-net-shape manufacturing due to the distinct advantages it holds over conventional near-net-shape forming technologies. These advantages include lower cycle time, increased die life, reduced porosity, reduced solidification shrinkage, improved mechanical properties, etc. SSM processing techniques can not only produce the complex dimensional details (e.g. thin-walled sections) associated with conventional high-pressure die castings, but also can produce high integrity castings currently attainable only with squeeze and low-pressure permanent mold casting processes. There are two primary semi-solid processing routes, (a) thixocasting and (b) rheocasting. In the thixocasting route, one starts from a non-dendritic solid precursor material that is specially prepared by a primary aluminum manufacturer, using continuous casting methods. Upon reheating this material into the mushy (a.k.a. "two-phase") zone, a thixotropic slurry is formed, which becomes the feed for the casting operation. In the rheocasting route (a.k.a. "slurry-on-demand" or "SoD"), one starts from the liquid state, and the thixotropic slurry is formed directly from the melt via careful thermal management of the system; the slurry is subsequently fed into the die cavity. Of these two routes, rheocasting is favored in that there is no premium added to the billet cost, and the scrap recycling issues are alleviated. The CRP (Trade Marked) is a process where the molten metal flows through a reactor prior to casting. The role of the reactor is to ensure that copious nucleation takes place and that the nuclei are well distributed throughout the system prior to entering the casting cavity. The CRP (Trade Marked) has been successfully applied in hyper-eutectic Al-Si alloys (i.e., 390 alloy) where two liquids of equal or different compositions and temperatures are mixed in the reactor and creating a SSM slurry. The process has been mostly used for hypo-eutectic Al-Si alloys (i.e., 356, 357, etc.) where a single melt passes through the reactor. In addition, the CRP (Trade Marked) was designed to be flexible for thixocasting or rheocasting applications as well as batch or continuous casting. Variable heat extraction rates can be obtained by controlling either the superheat of the melt, the temperature of the channel system, or the temperature of the reactor. This program had four main objectives all of which were focused on a mechanistic understanding of the process in order to be able to scale it up, to develop it into a robust process,and for SSM processing to be commercially used.

  10. Technology Solutions Case Study: Apartment Compartmentalization with an Aerosol-Based Sealing Process

    SciTech Connect (OSTI)

    2015-07-01

    Air sealing of building enclosures is a difficult and time-consuming process. Current methods in new construction require laborers to physically locate small and sometimes large holes in multiple assemblies and then manually seal each of them. This research study by Building America team Consortium for Advanced Residential Buildings demonstrated the automated air sealing and compartmentalization of buildings through the use of an aerosolized sealant developed by the Western Cooling Efficiency Center at University of California Davis. CARB demonstrated this new technology application in a multifamily building in Queens, NY. The effectiveness of the sealing process was evaluated by three methods: air leakage testing of overall apartment before and after sealing, point-source testing of individual leaks, and pressure measurements in the walls of the target apartment during sealing. Aerosolized sealing was successful by several measures in this study. Many individual leaks that are labor-intensive to address separately were well sealed by the aerosol particles. In addition, many diffuse leaks that are difficult to identify and treat were also sealed. The aerosol-based sealing process resulted in an average reduction of 71% in air leakage across three apartments and an average apartment airtightness of 0.08 CFM50/SF of enclosure area.

  11. DWPF (Defense Waste Processing Facility) canister impact testing and analyses for the Transportation Technology Center

    SciTech Connect (OSTI)

    Farnsworth, R.K.; Mishima, J.

    1988-12-01

    A legal weight truck cask design has been developed for the US Department of Energy by GA Technologies, Inc. The cask will be used to transport defense high-level waste canisters produced by the Defense Waste Processing Facility (DWPF) at the Savannah River Plant. The development of the cask required the collection of impact data for the DWPF canisters. The Materials Characterization Center (MCC) performed this work under the guidance of the Transportation Technology Center (TTC) at Sandia National Laboratories. Two full-scale DWPF canisters filled with nonradioactive borosilicate glass were impacted under ''normal'' and ''hypothetical'' accident conditions. Two canisters, supplied by the DWPF, were tested. Each canister was vertically dropped on the bottom end from a height of either 0.3 m or 9.1 m (for normal or hypothetical accident conditions, respectively). The structural integrity of each canister was then examined using helium leak and dye penetrant testing. The canisters' diameters and heights, which had been previously measured, were then remeasured to determine how the canister dimensions had changed. Following structural integrity testing, the canisters were flaw leak tested. For transportation flaw leak testing, four holes were fabricated into the shell of canister A-27 (0.3 m drop height). The canister was then transported a total distance of 2069 miles. During transport, the waste form material that fell from each flaw was collected to determine the amount of size distribution of each flaw release. 2 refs., 8 figs., 12 tabs.

  12. Forest products technologies

    SciTech Connect (OSTI)

    None, None

    2006-07-18

    Report highlights DOE Industrial Technology Program co-funded R&D resulting in commercial energy-efficient technologies and emerging technologies helping the forest products industry save energy.

  13. Advanced Membrane Separation Technologies for Energy Recovery

    SciTech Connect (OSTI)

    2009-05-01

    This factsheet describes a research project whose goal is to develop novel materials for use in membrane separation technologies for the recovery of waste energy and water from industrial process streams.

  14. Interrelation of technologies for RW preparation and sites for final isolation of the wastes from pyrochemical processing of SNF

    SciTech Connect (OSTI)

    Gupalo, V.S.; Chistyakov, V.N.; Kormilitsyn, M.V.; Kormilitsyna, L.A.

    2013-07-01

    For the justification of engineering solutions and practical testing of the radiochemical component of the perspective nuclear power complex with on-site variant of nuclear fuel cycle (NFC), it is planned to establish a multi-functional research-development complex (MFCRC) for radiochemical processing of spent nuclear fuels (SNF) from fast reactors. MFCRC is being established at the NIIAR site, it comprises technological process lines, where innovation pyro-electrochemical and hydrometallurgical technologies are realized, with an option for closing the inter-chain material flows for testing the combined radiochemically converted materials. The technological flowchart for processing at the MFCRC is subdivided into 3 segments: -) complex of the lead operations for dismantling the fuel elements (FE) and fuel assemblies (FA), -) pyrochemical extraction flowchart for processing SNF, and -) hydrometallurgical flowchart for processing SNF. The engineered solutions for the management and disposition of the radioactive wastes from MFCRC are reviewed.

  15. A Process for the Conversion of Cyclic Amines Into Lactams - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation Portal Industrial Technologies Industrial Technologies Find More Like This Return to Search A Process for the Conversion of Cyclic Amines Into Lactams Ames Laboratory Contact AMES About This Technology Technology Marketing Summary Ames Laboratory researchers have developed a process for the conversion of cyclic amines into lactams, which may have utility for the production of nylons and other industrial polymers. Description Lactams are used for a wide variety of commercial

  16. Waste processing and pollution in the chemical and petrochemical industries. (Latest citations from the NTIS database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-05-01

    The bibliography contains citations concerning techniques and equipment used for pollution control in the chemical and petrochemical industries. Topics include emissions investigations, recycling and materials recovery studies, and standards for specific industries. Sources, site hazard evaluations, and the toxicity of specific chemicals are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  17. Waste processing and pollution in the chemical and petrochemical industries. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    1996-04-01

    The bibliography contains citations concerning techniques and equipment used for pollution control in the chemical and petrochemical industries. Topics include emissions investigations, recycling and materials recovery studies, and standards for specific industries. Sources, site hazard evaluations, and the toxicity of specific chemicals are also discussed. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  18. Waste processing and pollution in the chemical and petrochemical industries. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-01-01

    The bibliography contains citations concerning techniques and equipment used for pollution control in the chemical and petrochemical industries. Topics include emissions investigations, recycling and materials recovery studies, and standards for specific industries. Sources, site hazard evaluations, and the toxicity of specific chemicals are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  19. Waste processing and pollution in the chemical and petrochemical industries. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    1995-02-01

    The bibliography contains citations concerning techniques and equipment used for pollution control in the chemical and petrochemical industries. Topics include emissions investigations, recycling and materials recovery studies, and standards for specific industries. Sources, site hazard evaluations, and the toxicity of specific chemicals are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  20. Industrial Energy Efficiency Assessments

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Efficiency Assessments Lynn Price Staff Scientist China Energy Group Energy Analysis Department Environmental Energy Technologies Division Lawrence Berkeley National Laboratory Industrial Energy Efficiency Assessments - Definition and overview of key components - International experience - Chinese situation and recommendations - US-China collaboration Industrial Energy Efficiency Assessments - Analysis of the use of energy and potential for energy efficiency in an industrial facility *

  1. Collaborative Technology Assessments Of Transient Field Processing And Additive Manufacturing Technologies As Applied To Gas Turbine Components

    SciTech Connect (OSTI)

    Ludtka, Gerard Michael; Dehoff, Ryan R.; Szabo, Attila; Ucok, Ibrahim

    2016-01-01

    ORNL partnered with GE Power & Water to investigate the effect of thermomagnetic processing on the microstructure and mechanical properties of GE Power & Water newly developed wrought Ni-Fe-Cr alloys. Exploration of the effects of high magnetic field process during heat treatment of the alloys indicated conditions where applications of magnetic fields yields significant property improvements. The alloy aged using high magnetic field processing exhibited 3 HRC higher hardness compared to the conventionally-aged alloy. The alloy annealed at 1785 F using high magnetic field processing demonstrated an average creep life 2.5 times longer than that of the conventionally heat-treated alloy. Preliminary results show that high magnetic field processing can improve the mechanical properties of Ni-Fe-Cr alloys and potentially extend the life cycle of the gas turbine components such as nozzles leading to significant energy savings.

  2. Ceramic Technology Project

    SciTech Connect (OSTI)

    Not Available

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  3. Characteristics of Various Photodiode Structures in CMOS Technology with Monolithic Signal Processing Electronics

    SciTech Connect (OSTI)

    Mukhopadhyay, Sourav; Chandratre, V. B.; Sukhwani, Menka; Pithawa, C. K.

    2011-10-20

    Monolithic optical sensor with readout electronics are needed in optical communication, medical imaging and scintillator based gamma spectroscopy system. This paper presents the design of three different CMOS photodiode test structures and two readout channels in a commercial CMOS technology catering to the need of nuclear instrumentation. The three photodiode structures each of 1 mm{sup 2} with readout electronics are fabricated in 0.35 um, 4 metal, double poly, N-well CMOS process. These photodiode structures are based on available P-N junction of standard CMOS process i.e. N-well/P-substrate, P+/N-well/P-substrate and inter-digitized P+/N-well/P-substrate. The comparisons of typical characteristics among three fabricated photo sensors are reported in terms of spectral sensitivity, dark current and junction capacitance. Among the three photodiode structures N-well/P-substrate photodiode shows higher spectral sensitivity compared to the other two photodiode structures. The inter-digitized P+/N-well/P-substrate structure has enhanced blue response compared to N-well/P-substrate and P+/N-well/P-substrate photodiode. Design and test results of monolithic readout electronics, for three different CMOS photodiode structures for application related to nuclear instrumentation, are also reported.

  4. Development of an Improved Process for Installation Projects of High Technology Manufacturing Equipment

    SciTech Connect (OSTI)

    Quintana, Sarah V.

    2014-04-30

    High technology manufacturing equipment is utilized at Los Alamos National Laboratory (LANL) to support nuclear missions. This is undertaken from concept initiation where equipment is designed and then taken through several review phases, working closely with system engineers (SEs) responsible for each of the affected systems or involved disciplines (from gasses to HVAC to structural, etc.). After the design is finalized it moves to procurement and custom fabrication of the equipment and equipment installation, including all of the paperwork involved. Not only are the engineering and manufacturing aspects important, but also the scheduling, financial forecasting, and planning portions that take place initially and are sometimes modified as the project progresses should requirements, changes or additions become necessary. The process required to complete a project of this type, including equipment installation, is unique and involves numerous steps to complete. These processes can be improved and recent work on the Direct Current Arc (DC Arc) Glovebox Design, Fabrication and Installation Project provides an opportunity to identify some important lessons learned (LL) that can be implemented in the future for continued project improvement and success.

  5. Coal Technology '80. Volume 5. Synthetic fuels from coal. Volume 6. Industrial/utility applications for coal

    SciTech Connect (OSTI)

    Not Available

    1980-01-01

    The 3rd international coal utilization exhibition and conference Coal Technology '80 was held at the Astrohall, Houston, Texas, November 18-20, 1980. Volume 5 deals with coal gasification and coal liquefaction. Volume 6 deals with fluidized-bed combustion of coal, cogeneration and combined-cycle power plants, coal-fuel oil mixtures (COM), chemical feedstocks via coal gasification and Fischer-Tropsch synthesis. Thirty-six papers have been entered individually into EDB and seven also into ERA; three had been entered previously from other sources. (LTN)

  6. Technology Transfer at DOE

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Transfer at DOE Karina Edmonds Technology Transfer Coordinator US Department of Energy March 13, 2012 Goals (As presented 11/2010)  Improve contractual vehicles  Update and streamline WFO and CRADA agreements  Create new opportunities to partner with industry  Inreach  Educate tech transfer offices to improve consistency, streamline processes  Improve relationships with inventors to increase IP captured, manage expectations  Outreach  Develop interagency

  7. Energy efficient industrialized housing research program

    SciTech Connect (OSTI)

    Berg, R.; Brown, G.Z.; Finrow, J.; Kellett, R.; McDonald, M.; McGinn, B.; Ryan, P.; Sekiguchi, Tomoko . Center for Housing Innovation); Chandra, S.; Elshennawy, A.K.; Fairey, P.; Harrison, J.; Mazwell, L.; Roland, J.; Swart, W. )

    1989-12-01

    This document describes the research work completed in five areas in fiscal year 1989. (1) The analysis of the US industrialized housing industry includes statistics, definitions, a case study, and a code analysis. (2) The assessment of foreign technology reviews the current status of design, manufacturing, marketing, and installation of industrialized housing primarily in Sweden and Japan. (3) Assessment of industrialization applications reviews housing production by climate zone, has a cost and energy comparison of Swedish and US housing, and discusses future manufacturing processes and emerging components. (4) The state of computer use in the industry is described and a prototype design tool is discussed. (5) Side by side testing of industrialized housing systems is discussed.

  8. Bioelectrochemical Integration of Waste Heat Recovery, Waste-to-Energy Conversion, and Waste-to-Chemical Conversion with Industrial Gas and Chemical Manufacturing Processes

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    MHRC System Concept ADVANCED MANUFACTURING OFFICE Bioelectrochemical Integration of Waste Heat Recovery, Waste-to-Energy Conversion, and Waste-to-Chemical Conversion with Industrial Gas and Chemical Manufacturing Processes Advancing a Novel Microbial Reverse Electrodialysis Electrolytic System. Many current manufacturing processes produce both low-grade waste heat and wastewater effuents which contain organic materials. A microbial reverse electrodialysis electrolytic cell, designed to integrate

  9. Magnetic Filtration Process, Magnetic Filtering Material, and Method of

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Forming Magnetic Filtering Material - Energy Innovation Portal Industrial Technologies Industrial Technologies Find More Like This Return to Search Magnetic Filtration Process, Magnetic Filtering Material, and Method of Forming Magnetic Filtering Material Oak Ridge National Laboratory Contact ORNL About This Technology Technology Marketing SummaryORNL researchers developed a new method for filtering materials and managing wastewater. This invention offers an integrated, intensified process

  10. Chicago Operations Office: Technology summary

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This document has been prepared by the Department of Energy`s (DOE) Environmental Management (EM) Office of Technology Development (OTD) to highlight its research, development, demonstration, testing, and evaluation (RDDT and E) activities funded through the Chicago Operations Office. Technologies and processes described have the potential to enhance DOE`s cleanup and waste management efforts, as well as improve US Industry`s competitiveness in global environmental markets. The information has been assembled from recently produced OTD documents which highlight technology development activities within each of the OTD program elements. OTD technologies addresses three specific problem areas: (1) groundwater and soils cleanup; (2) waste retrieval and processing; and (3) pollution prevention. These problems are not unique to DOE, but are associated with other Federal agency and industry sites as well. Thus, technical solutions developed within OTD programs will benefit DOE, and should have direct applications in outside markets.

  11. ITP Steel: Steel Industry Energy Bandwidth Study October 2004

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Bandwidth Study Energetics, Inc. for the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy Industrial Technologies Program October 2004 1 Overview The Industrial Technologies Program (ITP) within DOE's Office of Energy Efficiency and Renewable Energy has developed a series of quantitative analyses to help characterize opportunities for improving energy efficiency in key manufacturing process streams. These include: * An energy "bandwidth" analysis that

  12. Energy Saving Melting and Revert Reduction Technology: Improved Die Casting Process to Preserve the Life of the Inserts

    SciTech Connect (OSTI)

    David Schwam, PI; Xuejun Zhu, Sr. Research Associate

    2012-09-30

    The goal of this project was to study the combined effects of die design, proper internal cooling and efficient die lubricants on die life. The project targeted improvements in die casting insert life by: Optomized Die Design for Reduced Surface Temperature: The life of die casting dies is significantly shorter when the die is exposed to elevated temperature for significant periods of time. Any die operated under conditions leading to surface temperature in excess of 1050oF undergoes structural changes that reduce its strength. Optimized die design can improve die life significantly. This improvement can be accomplished by means of cooling lines, baffles and bubblers in the die. A key objective of the project was to establish criteria for the minimal distance of the cooling lines from the surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. The Uddeholm Dievar steel evaluated in this program showed superior resistance to thermal fatigue resistance. Based on the experimental evidence, cooling lines could be placed as close as 0.5" from the surface. Die Life Extension by Optimized Die Lubrication: The life of die casting dies is affected by additions made to its surface with the proper lubricants. These lubricants will protect the surface from the considerable temperature peaks that occur when the molten melt enters the die. Dies will reach a significantly higher temperature without this lubricant being applied. The amount and type of the lubricant are critical variables in the die casting process. However, these lubricants must not corrode the die surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. Chem- Trend participated in the program with die lubricants and technical support. Experiments conducted with these lubricants demonstrated good protection of the substrate steel. Graphite and boron nitride used as benchmarks are capable of completely eliminating soldering and washout. However, because of cost and environmental considerations these materials are not widely used in industry. The best water-based die lubricants evaluated in this program were capable of providing similar protection from soldering and washout. In addition to improved part quality and higher production rates, improving die casting processes to preserve the life of the inserts will result in energy savings and a reduction in environmental wastes. Improving die life by means of optimized cooling line placement, baffles and bubblers in the die will allow for reduced die temperatures during processing, saving energy associated with production. The utilization of optimized die lubricants will also reduce heat requirements in addition to reducing waste associated with soldering and washout. This new technology was predicted to result in an average energy savings of 1.1 trillion BTU's/year over a 10 year period. Current (2012) annual energy saving estimates, based on commercial introduction in 2010, a market penetration of 70% by 2020 is 1.26 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.025 Million Metric Tons of Carbon Equivalent (MM TCE).

  13. Conduct an In-Plant Pumping System Survey; Industrial Technologies Program (ITP) Energy Tips - Pumping Systems Tip Sheet #1 (Fact Sheet).

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 * September 2005 Conduct an In-Plant Pumping System Survey In the United States, more than 2.4 million pumps, which consume more than 142 billion kWh annually, are used in industrial manufacturing processes. At an electricity cost of 5 cents per kWh, energy used for fluids transport costs more than $7.1 billion per year. Even one pump can consume substantial energy. A continuously operated centrifugal pump driven by a fully loaded 100-horsepower motor requires 726,000 kWh per year. This costs

  14. Good Practice Guide on Firewall Deployment for SCADA and Process Control Networks

    Broader source: Energy.gov [DOE]

    In recent years, Supervisory Controls and Data Acquisition (SCADA), process control and industrial manufacturing systems have increasingly relied on commercial information technologies for both...

  15. International technology exchange in support of the Defense Waste Processing Facility wasteform production

    SciTech Connect (OSTI)

    Kitchen, B.G.

    1989-08-23

    The nearly completed Defense Waste Processing Facility (DWPF) is a Department of Energy (DOE) facility at the Savannah River Site that is designed to immobilize defense high level radioactive waste (HLW) by vitrification in borosilicate glass and containment in stainless steel canisters suitable for storage in the future DOE HLW repository. The DWPF is expected to start cold operation later this year (1990), and will be the first full scale vitrification facility operating in the United States, and the largest in the world. The DOE has been coordinating technology transfer and exchange on issues relating to HLW treatment and disposal through bi-lateral agreements with several nations. For the nearly fifteen years of the vitrification program at Savannah River Laboratory, over two hundred exchanges have been conducted with a dozen international agencies involving about five-hundred foreign national specialists. These international exchanges have been beneficial to the DOE`s waste management efforts through confirmation of the choice of the waste form, enhanced understanding of melter operating phenomena, support for paths forward in political/regulatory arenas, confirmation of costs for waste form compliance programs, and establishing the need for enhancements of melter facility designs. This paper will compare designs and schedules of the international vitrification programs, and will discuss technical areas where the exchanges have provided data that have confirmed and aided US research and development efforts, impacted the design of the DWPF and guided the planning for regulatory interaction and product acceptance.

  16. International technology exchange in support of the Defense Waste Processing Facility wasteform production

    SciTech Connect (OSTI)

    Kitchen, B.G.

    1989-08-23

    The nearly completed Defense Waste Processing Facility (DWPF) is a Department of Energy (DOE) facility at the Savannah River Site that is designed to immobilize defense high level radioactive waste (HLW) by vitrification in borosilicate glass and containment in stainless steel canisters suitable for storage in the future DOE HLW repository. The DWPF is expected to start cold operation later this year (1990), and will be the first full scale vitrification facility operating in the United States, and the largest in the world. The DOE has been coordinating technology transfer and exchange on issues relating to HLW treatment and disposal through bi-lateral agreements with several nations. For the nearly fifteen years of the vitrification program at Savannah River Laboratory, over two hundred exchanges have been conducted with a dozen international agencies involving about five-hundred foreign national specialists. These international exchanges have been beneficial to the DOE's waste management efforts through confirmation of the choice of the waste form, enhanced understanding of melter operating phenomena, support for paths forward in political/regulatory arenas, confirmation of costs for waste form compliance programs, and establishing the need for enhancements of melter facility designs. This paper will compare designs and schedules of the international vitrification programs, and will discuss technical areas where the exchanges have provided data that have confirmed and aided US research and development efforts, impacted the design of the DWPF and guided the planning for regulatory interaction and product acceptance.

  17. Advanced Industrial Materials Program. Annual progress report, FY 1993

    SciTech Connect (OSTI)

    Stooksbury, F.

    1994-06-01

    Mission of the AIM program is to commercialize new/improved materials and materials processing methods that will improve energy efficiency, productivity, and competitiveness. Program investigators in the DOE national laboratories are working with about 100 companies, including 15 partners in CRDAs. Work is being done on intermetallic alloys, ceramic composites, metal composites, polymers, engineered porous materials, and surface modification. The program supports other efforts in the Office of Industrial Technologies to assist the energy-consuming process industries. The aim of the AIM program is to bring materials from basic research to industrial application to strengthen the competitive position of US industry and save energy.

  18. Advanced Industrial Materials (AIM) Program: Annual progress report FY 1995

    SciTech Connect (OSTI)

    1996-04-01

    In many ways, the Advanced Industrial Materials (AIM) Program underwent a major transformation in Fiscal Year 1995 and these changes have continued to the present. When the Program was established in 1990 as the Advanced Industrial Concepts (AIC) Materials Program, the mission was to conduct applied research and development to bring materials and processing technologies from the knowledge derived from basic research to the maturity required for the end use sectors for commercialization. In 1995, the Office of Industrial Technologies (OIT) made radical changes in structure and procedures. All technology development was directed toward the seven ``Vision Industries`` that use about 80% of industrial energy and generated about 90% of industrial wastes. The mission of AIM has, therefore, changed to ``Support development and commercialization of new or improved materials to improve productivity, product quality, and energy efficiency in the major process industries.`` Though AIM remains essentially a National Laboratory Program, it is essential that each project have industrial partners, including suppliers to, and customers of, the seven industries. Now, well into FY 1996, the transition is nearly complete and the AIM Program remains reasonably healthy and productive, thanks to the superb investigators and Laboratory Program Managers. This Annual Report for FY 1995 contains the technical details of some very remarkable work by the best materials scientists and engineers in the world. Areas covered here are: advanced metals and composites; advanced ceramics and composites; polymers and biobased materials; and new materials and processes.

  19. Low-energy RI beam technology and nuclear clusters in the explosive pp-chain breakout process

    SciTech Connect (OSTI)

    Kubono, S. [Institute of Modern Physics, Chinese Academy of Sciences, Nanchang Road 509, Lanzhou 73000 (China); RIKEN Nishina Center, 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan); Center for Nuclear Study, University of Tokyo, 2-1 Hirosawa, Wako, Saitama 351-0 (Japan); Yamaguchi, H.; Kahl, D. M.; Ohshiro, Y.; Watanabe, S.; Yamazaki, N. [Center for Nuclear Study, University of Tokyo, 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan); Teranishi, T. [Department of Physics, Kyushu University, 6-10-1 Hakozaki, Fukuoka 812-858 (Japan); Yanagisawa, Y.; Wakabayashi, Y.; Kase, M. [RIKEN Nishina Center, 2-1 Hirosawa, Wako, Saitama 351-0198 (Japan); Hayakawa, S. [Laboratori Nazionali del Sud, Istituto Nazionale di Fisica Nucleare, Via S. Sofia 62, 95125 Catania (Italy); Kwon, Y. K. [Institute for Basic Science, 70, Yuseong-daero 1689-gil, Yuseong-gu, Daejeon 305-81 (Korea, Republic of); Hashimoto, T.; Fukuda, Y. [Research Center for Nuclear Physics, Osaka University, 10-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); He, J. J. [Institute of Modern Physics, Chinese Academy of Sciences, Nanchang Road 509, Lanzhou 73000 (China); Goto, A. [Faculty of Medcine, Yamagata University, Yamagata 990-2331 (Japan); Muto, H. [Center of General Education, Tokyo University of Science at Suwa, Chino, Nagano 391-0292 (Japan)

    2014-05-09

    The lecture includes two parts: One is a discussion on the technology for developing RIB beam facility based on the in-flight method and relevant experimental technology. The second part is a discussion on experimental efforts for studying the breakout process from the pp-chain region based on recent works with low energy RI beams. The discussion of the second part specifically covers the problem of the vp-process in type II supernovae in terms of alpha cluster nature for the reactions.

  20. Energy conservation in the primary aluminum and chlor-alkali industries

    SciTech Connect (OSTI)

    Not Available

    1980-10-01

    The primary aluminum and chlor-alkali industries together use nearly 13% of the electrical energy consumed by US industry. As part of its mission to promote energy conservation in basic US industries, the DOE surveys the present technological status of the major electrochemical industries and evaluates promising technological innovations that may lead to reduced energy requirements. This study provides technical and economic analyses in support of a government program of research and development in advanced electrolytic technology. This program is intended to supplement the development efforts directed toward energy savings by private industry. Sections II and III of this report cover aluminum and chlorine production processes only, since these two industries represent over 90% of the electrical energy requirements of all electrolytic industries in the United States. Section IV examines barriers to accelerated research and development by the electrolytic industries, and makes suggestions for government actions to overcome these barriers.

  1. Vehicle Technologies Office Merit Review 2014: Interfacial Processes in EES Systems Advanced Diagnostics

    Broader source: Energy.gov [DOE]

    Presentation given by Lawrence Berkeley National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about...

  2. Vehicle Technologies Office Merit Review 2015: Interfacial Processes in EES Systems Advanced Diagnostics

    Broader source: Energy.gov [DOE]

    Presentation given by Lawrence Berkley National Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about...

  3. Vehicle Technologies Office Merit Review 2014: Coupled Hierarchical Models for Thermal, Mechanical, Electrical and Electrochemical Processes

    Broader source: Energy.gov [DOE]

    Presentation given by [company name] at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about coupled hierarchical models...

  4. Vehicle Technologies Office Merit Review 2015: Aluminum Formability Extension through Superior Blank Processing

    Broader source: Energy.gov [DOE]

    Presentation given by Pacific Northwest National Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about...

  5. Vehicle Technologies Office Merit Review 2014: Aluminum Formability Extension through Superior Blank Processing

    Broader source: Energy.gov [DOE]

    Presentation given by Pacific Northwest National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about...

  6. Vehicle Technologies Office Merit Review 2015: SPR Process Simulation, Analyses, and Development for Magnesium Joints

    Broader source: Energy.gov [DOE]

    Presentation given by Pacific Northwest National Laboratory at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about SPR...

  7. Nuclear Safety R&D in the Waste Processing Technology Development...

    Office of Environmental Management (EM)

    & Technology 2 Outline Nuclear Safety Research & Development Overview Summary of EM- NSR&D Presentations from February 2009 Evaluating Performance of Nuclear Grade HEPA Filters ...

  8. Vehicle Technologies Office Merit Review 2014: SPR Process Simulation, Analyses, and Development for Magnesium Joints

    Broader source: Energy.gov [DOE]

    Presentation given by Pacific Northwest National Laboratory at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about SPR...

  9. Energy Technology Solutions: Public-Private Partnerships Transforming...

    Energy Savers [EERE]

    Energy Technology Solutions: Public-Private Partnerships Transforming Industry, November 2010 Energy Technology Solutions: Public-Private Partnerships Transforming Industry,...

  10. High-Efficiency, Cost-effective Thermoelectric Materials/Devices for Industrial Process Refrigeration and Waste Heat Recovery, STTR Phase II Final Report

    SciTech Connect (OSTI)

    Lin, Timothy

    2011-01-07

    This is the final report of DoE STTR Phase II project, “High-efficiency, Cost-effective Thermoelectric Materials/Devices for Industrial Process Refrigeration and Waste Heat Recovery”. The objective of this STTR project is to develop a cost-effective processing approach to produce bulk high-performance thermoelectric (TE) nanocomposites, which will enable the development of high-power, high-power-density TE modulus for waste heat recovery and industrial refrigeration. The use of this nanocomposite into TE modules are expected to bring about significant technical benefits in TE systems (e.g. enhanced energy efficiency, smaller sizes and light weight). The successful development and applications of such nanocomposite and the resultant TE modules can lead to reducing energy consumption and environmental impacts, and creating new economic development opportunities.

  11. The Western Environmental Technology Office (WETO), Butte, Montana, technology summary

    SciTech Connect (OSTI)

    Not Available

    1994-09-01

    This document has been prepared by the DOE Environmental Management (EM) Office of Technology Development (OTD) to highlight its research, development, demonstration, testing, and evaluation activities funded through the Western Environmental Technology Office (WETO) in Butte, Montana. Technologies and processes described have the potential to enhance DOE`s cleanup and waste management efforts, as well as improve US industry`s competitiveness in global environmental markets. WETO`s environmental technology research and testing activities focus on the recovery of useable resources from waste. Environmental technology development and commercialization activities will focus on mine cleanup, waste treatment, resource recovery, and water resource management. Since the site has no record of radioactive material use and no history of environmental contamination/remediation activities, DOE-EM can concentrate on performing developmental and demonstration activities without the demands of regulatory requirements and schedules. Thus, WETO will serve as a national resource for the development of new and innovative environmental technologies.

  12. Colorado Industrial Challenge and Recognition Program

    Broader source: Energy.gov [DOE]

    U.S. Department of Energy Industrial Technologies Program 2009 State Award Fact Sheet that offers details of the Colorado Industrial program.

  13. Shanghai Aerospace Industrial General Corporation aka Shanghai...

    Open Energy Info (EERE)

    Industrial General Corporation aka Shanghai Academy of Spaceflight Technology Jump to: navigation, search Name: Shanghai Aerospace Industrial General Corporation (aka Shanghai...

  14. Development of Industrially Viable Battery Electrode Coatings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrially Viable Battery Electrode Coatings Development of Industrially Viable Battery Electrode Coatings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies...

  15. The industrial ecology of steel

    SciTech Connect (OSTI)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  16. Thermochemical Process Development Unit: Researching Fuels from Biomass, Bioenergy Technologies (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2009-01-01

    The Thermochemical Process Development Unit (TCPDU) at the National Renewable Energy Laboratory (NREL) is a unique facility dedicated to researching thermochemical processes to produce fuels from biomass.

  17. Waste Treatment Technology Process Development Plan For Hanford Waste Treatment Plant Low Activity Waste Recycle

    SciTech Connect (OSTI)

    McCabe, Daniel J.; Wilmarth, William R.; Nash, Charles A.

    2013-08-29

    The purpose of this Process Development Plan is to summarize the objectives and plans for the technology development activities for an alternative path for disposition of the recycle stream that will be generated in the Hanford Waste Treatment Plant Low Activity Waste (LAW) vitrification facility (LAW Recycle). This plan covers the first phase of the development activities. The baseline plan for disposition of this stream is to recycle it to the WTP Pretreatment Facility, where it will be concentrated by evaporation and returned to the LAW vitrification facility. Because this stream contains components that are volatile at melter temperatures and are also problematic for the glass waste form, they accumulate in the Recycle stream, exacerbating their impact on the number of LAW glass containers. Approximately 32% of the sodium in Supplemental LAW comes from glass formers used to make the extra glass to dilute the halides to acceptable concentrations in the LAW glass, and reducing the halides in the Recycle is a key component of this work. Additionally, under possible scenarios where the LAW vitrification facility commences operation prior to the WTP Pretreatment facility, this stream does not have a proven disposition path, and resolving this gap becomes vitally important. This task seeks to examine the impact of potential future disposition of this stream in the Hanford tank farms, and to develop a process that will remove radionuclides from this stream and allow its diversion to another disposition path, greatly decreasing the LAW vitrification mission duration and quantity of glass waste. The origin of this LAW Recycle stream will be from the Submerged Bed Scrubber (SBS) and the Wet Electrostatic Precipitator (WESP) from the LAW melter off-gas system. The stream is expected to be a dilute salt solution with near neutral pH, and will likely contain some insoluble solids from melter carryover or precipitates of scrubbed components (e.g. carbonates). The soluble components are mostly sodium and ammonium salts of nitrate, chloride, and fluoride. This stream has not been generated yet, and will not be available until the WTP begins operation, causing uncertainty in its composition, particularly the radionuclide content. This plan will provide an estimate of the likely composition and the basis for it, assess likely treatment technologies, identify potential disposition paths, establish target treatment limits, and recommend the testing needed to show feasibility. Two primary disposition options are proposed for investigation, one is concentration for storage in the tank farms, and the other is treatment prior to disposition in the Effluent Treatment Facility. One of the radionuclides that is volatile and expected to be in high concentration in this LAW Recycle stream is Technetium-99 ({sup 99}Tc), a long-lived radionuclide with a half-life of 210,000 years. Technetium will not be removed from the aqueous waste in the Hanford Waste Treatment and Immobilization Plant (WTP), and will primarily end up immobilized in the LAW glass, which will be disposed in the Integrated Disposal Facility (IDF). Because {sup 99}Tc has a very long half-life and is highly mobile, it is the largest dose contributor to the Performance Assessment (PA) of the IDF. Other radionuclides that are also expected to be in appreciable concentration in the LAW Recycle are {sup 129}I, {sup 90}Sr, {sup 137}Cs, and {sup 241}Am. The concentrations of these radionuclides in this stream will be much lower than in the LAW, but they will still be higher than limits for some of the other disposition pathways currently available. Although the baseline process will recycle this stream to the Pretreatment Facility, if the LAW facility begins operation first, this stream will not have a disposition path internal to WTP. One potential solution is to return the stream to the tank farms where it can be evaporated in the 242-A evaporator, or perhaps deploy an auxiliary evaporator to concentrate it prior to return to the tank farms. In either case, testing is needed to evaluat

  18. Industrial Buildings

    U.S. Energy Information Administration (EIA) Indexed Site

    Industrial Industrial Manufacturing Buildings Industrialmanufacturing buildings are not considered commercial, but are covered by the Manufacturing Energy Consumption Survey...

  19. Caraustar Industries Energy Assessment

    SciTech Connect (OSTI)

    2010-06-25

    This plant-wide assessment case study is about commissioned energy assessments by the U.S. Department of Energy Industrial Technologies Program at two of Caraustar's recycled paperboard mills.

  20. Vehicle Technologies Office Merit Review 2014: Modular Process Equipment for Low Cost Manufacturing of High Capacity Prismatic Li-Ion Cell Alloy Anodes

    Broader source: Energy.gov [DOE]

    Presentation given by Applied Materials at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about modular process equipment...