National Library of Energy BETA

Sample records for including steam generators

  1. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, James E. (Simi Valley, CA)

    1987-01-01

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  2. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, J.E.

    1987-08-25

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  3. Options for Generating Steam Efficiently 

    E-Print Network [OSTI]

    Ganapathy, V.

    1996-01-01

    This paper describes how plant engineers can efficiently generate steam when there are steam generators and Heat Recovery Steam Generators in their plant. The process consists of understanding the performance characteristics of the various equipment...

  4. Trends in packaged steam generators

    SciTech Connect (OSTI)

    Ganapathy, V. [ABCO Industries, Abilene, TX (United States)

    1996-09-01

    Oil and gas-fired packaged steam generators are used in many industrial plants. They generate saturated or superheated steam up to 250,000 lb/hr, 1000 psig, and 950 F. They may be used for continuous steam generation or as standby boilers in cogeneration systems. Numerous variables affect the design of this equipment. A few important considerations should be addressed at an early point by the plant engineer specifying or evaluating equipment options. These considerations include trends such as customized designs that minimize operating costs and ensure emissions regulations are met. The paper discusses efficiency considerations first.

  5. Email To Friend Steam Electricity Generator

    E-Print Network [OSTI]

    . keymanengravables.com Steam Turbine Generator Info, Pictures And Deals For Steam turbine generator ediscountshoppingBack One Email To Friend Steam Electricity Generator Need Steam Electricity Generator? See Steam Electricity Generator. greenshieldsindustrial.com Steam Generators Deals on Steam Generators Find what you

  6. Steam generator tube rupture study

    E-Print Network [OSTI]

    Free, Scott Thomas

    1986-01-01

    This report describes our investigation of steam generator behavior during a postulated tube rupture accident. Our study was performed using the steam generator, thermal-hydraulic analysis code THERMIT-UTSG. The purpose ...

  7. Heat Recovery Steam Generator Simulation 

    E-Print Network [OSTI]

    Ganapathy, V.

    1993-01-01

    The paper discusses the applications of Heat Recovery Steam Generator Simulation. Consultants, plant engineers and plant developers can evaluate the steam side performance of HRSGs and arrive at the optimum system which matches the needs...

  8. Circumferential cracking of steam generator tubes

    SciTech Connect (OSTI)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, {open_quote}Circumferential Cracking of Steam Generator Tubes.{close_quote} GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff`s assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness.

  9. Design and Performance Aspects of Steam Generators 

    E-Print Network [OSTI]

    Ganapathy, V.

    1994-01-01

    generators are "standard" or "off-the-shelf items", that there exists a model number for a given steam capacity and one has to live with whatever performance is offered by the boiler vendor. Unfortunately, boiler suppliers also encourage specifying of steam...

  10. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  11. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, James F. (Bonneville County, ID); Koenig, John F. (Idaho Falls, ID)

    1985-01-01

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  12. "Greening" Industrial Steam Generation via On-demand Steam Systems 

    E-Print Network [OSTI]

    Smith, J. P.

    2010-01-01

    boiler technology currently in service in the U.S., it is critical to raise awareness and examine the role of emerging new technologies to address the energy and environmental challenges inherent with steam generation. In the same way that tank-less...

  13. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Benchmark the Fuel Cost of Steam Generation Benchmark the Fuel Cost of Steam Generation This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving...

  14. Solar steam generation by heat localization

    E-Print Network [OSTI]

    Ghasemi, Hadi

    Currently, steam generation using solar energy is based on heating bulk liquid to high temperatures. This approach requires either costly high optical concentrations leading to heat loss by the hot bulk liquid and heated ...

  15. Customizing pays off in steam generators

    SciTech Connect (OSTI)

    Ganapathy, V. (ABCO Industries, Inc., Abilene, TX (United States))

    1995-01-01

    Packaged steam generators are the workhorses of chemical process plants, power plants and cogeneration systems. They are available as oil- or gas-fired models, and are used to generate either high-pressure superheated steam (400 to 1,200 psig, at 500 to 900 F) or saturated steam at low pressures (100 to 300 psig). In today's emission- and efficiency- conscious environment, steam generators have to be custom designed. Gone are the days when a boiler supplier--or for that matter an end user--could look up a model number from a list of standard sizes and select one for a particular need. Thus, before selecting a system, it is desirable to know the features of oil- and gas-fired steam generators, and the important variables that influence their selection, design and performance. It is imperative that all of these data are supplied to the boiler supplier so that the engineers may come up with the right design. Some of the parameters which are discussed in this paper are: duty, steam temperature, steam purity, emissions, and furnace design. Superheaters, economizers, and overall performance are also discussed.

  16. Generating Steam by Waste Incineration 

    E-Print Network [OSTI]

    Williams, D. R.; Darrow, L. A.

    1981-01-01

    Combustible waste is a significant source of steam at the new John Deere Tractor Works assembly plant in Waterloo, Iowa. The incinerators, each rated to consume two tons of solid waste per hour, are expected to provide up to 100 percent of the full...

  17. Benchmark the Fuel Cost of Steam Generation, Energy Tips: STEAM...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of your steam system. This cost is dependent upon fuel type, unit fuel cost, boiler efficiency, feedwater temperature, and steam pressure. This calculation provides a...

  18. Heat recovery steam generator outlet temperature control system for a combined cycle power plant

    SciTech Connect (OSTI)

    Martens, A.; Myers, G.A.; McCarty, W.L.; Wescott, K.R.

    1986-04-01

    This patent describes a command cycle electrical power plant including: a steam turbine and at least one set comprising a gas turbine, an afterburner and a heat recovery steam generator having an attemperator for supplying from an outlet thereof to the steam turbine superheated steam under steam turbine operating conditions requiring predetermined superheated steam temperature, flow and pressure; with the gas turbine and steam turbine each generating megawatts in accordance with a plant load demand; master control means being provided for controlling the steam turbine and the heat recovery steam generator so as to establish the steam operating conditions; the combination of: first control means responsive to the gas inlet temperature of the heat recovery steam generator and to the plant load demand for controlling the firing of the afterburner; second control means responsive to the superheated steam predetermined temperature and to superheated steam temperature from the outlet for controlling the attemperator between a closed and an open position; the first and second control means being operated concurrently to maintain the superheated steam outlet temperature while controlling the load of the gas turbine independently of the steam turbine operating conditions.

  19. Potential failure of steam generator tubes following a station blackout

    SciTech Connect (OSTI)

    Ward, L.W.; Palmrose, D.E.

    1994-12-31

    The U.S. Nuclear Regulatory Commission is considering changes to pressurized water reactor (PWR) requirements relating to steam generator tube plugging and repair criteria, including leakage monitoring. The proposed changes are known as the alternate tube plugging criteria (APC) and are intended to permit PWRs to operate with through-wall cracks in steam generator tubes subject to meeting a specified limit on predicted primary to secondary leakage under accident conditions. To assess the consequences of the alternate plugging criteria, analyses were performed for a station blackout sequence in which the reactor core melts while the reactor coolant system (RCS) remains at high pressure. Evaluations were conducted to investigate the potential for tube failure with and without secondary system depressurization. The excessive heat coupled with the high-pressure differentials across the steam generator tubes could result in creep rupture failure of the tubes during a severe accident, which could lead to a radiological release directly to the environment. In order to assess the safety significance of the APC, it is important to identify the level of steam generator tube leakage that can occur without challenging the previous study conclusions that steam generator creep failure will not occur prior to a surge line or hot-leg failure. To assess the effect of leakage on steam generator tube integrity during a core melt sequence with the RCS at high pressure and the secondary side of the steam generators pressurized and depressurized, an analysis was performed for a core melt event resulting from an unmitigated station blackout to identify the total steamenerator and tube leakage flow rates that could induce tube ruptures prior to other RCS boudary faliures that could depressurize the RCS.

  20. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    SciTech Connect (OSTI)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  1. Laser removal of sludge from steam generators

    DOE Patents [OSTI]

    Nachbar, Henry D. (Ballston Lake, NY)

    1990-01-01

    A method of removing unwanted chemical deposits known as sludge from the metal surfaces of steam generators with laser energy is provided. Laser energy of a certain power density, of a critical wavelength and frequency, is intermittently focused on the sludge deposits to vaporize them so that the surfaces are cleaned without affecting the metal surface (sludge substrate). Fiberoptic tubes are utilized for laser beam transmission and beam direction. Fiberoptics are also utilized to monitor laser operation and sludge removal.

  2. Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator

    E-Print Network [OSTI]

    Demirel, Melik C.

    Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

  3. Reliability Improvement Programs in Steam Distribution and Power Generation Systems 

    E-Print Network [OSTI]

    Petto, S.

    1987-01-01

    can be found in power generation. steam distribution, and in all types of durable and non-durable Industrial productions. I 300 " 0 " 200 C " ? ? ~ 'DO ?~ 50 ' .. '7. '70 '75 '50 '.2 The cost to maintain steam systems. namely...

  4. Pressure drops for direct steam generation in line-focus solar thermal systems

    E-Print Network [OSTI]

    Pressure drops for direct steam generation in line-focus solar thermal systems John Pye1 , Graham. Modelling is extended to include losses in connecting pipe-work, bends and valves, and updated pressure drop the focus of the solar collector, and then generate steam outside the collector in a large heat exchanger

  5. Locating hot and cold-legs in a nuclear powered steam generation system

    DOE Patents [OSTI]

    Ekeroth, Douglas E. (Delmont, PA); Corletti, Michael M. (New Kensington, PA)

    1993-01-01

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  6. Locating hot and cold-legs in a nuclear powered steam generation system

    DOE Patents [OSTI]

    Ekeroth, D.E.; Corletti, M.M.

    1993-11-16

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet. 2 figures.

  7. Thermohydraulic analysis of U-tube steam generators

    E-Print Network [OSTI]

    da Silva, Hugo Cardoso

    1984-01-01

    Recent trends in plant safety analysis reveal a need for benchmark analytical representations of the steam generators to aid in the improvement of system codes and of fast codes for operator assistance. A model for such ...

  8. Low chemical concentrating steam generating cycle

    DOE Patents [OSTI]

    Mangus, James D. (Greensburg, PA)

    1983-01-01

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  9. Steam Generator Group Project. Task 6. Channel head decontamination

    SciTech Connect (OSTI)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described.

  10. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOE Patents [OSTI]

    Tomlinson, Leroy Omar (Niskayuna, NY); Smith, Raub Warfield (Ballston Lake, NY)

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  11. Downhole steam generator using low pressure fuel and air supply

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein a spiral, tubular heat exchanger is used in the combustion chamber to isolate the combustion process from the water being superheated for conversion into steam. The isolation allows combustion of a relatively low pressure oxidant and fuel mixture for generating high enthalpy steam. The fuel is preheated by feedback of combustion gases from the top of the combustion chamber through a fuel preheater chamber. The hot exhaust gases of combustion at the bottom of the combustion chamber, after flowing over the heat exchanger enter an exhaust passage and pipe. The exhaust pipe is mounted inside the water supply line heating the water flowing into the heat exchanger. After being superheated in the heat exchanger, the water is ejected through an expansion nozzle and converts into steam prior to penetration into the earth formation. Pressure responsive doors are provided at a steam outlet downstream of the nozzle and close when the steam pressure is lost due to flameout.

  12. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    Am improved apparatus is described for the downhole injection of steam into boreholes, for tertiary oil recovery. It includes an oxidant supply, a fuel supply, an igniter, a water supply, an oxidant compressor, and a combustor assembly. The apparatus is designed for efficiency, preheating of the water, and cooling of the combustion chamber walls. The steam outlet to the borehole is provided with pressure-responsive doors for closing the outlet in response to flameout. (DLC)

  13. Downhole steam generator with improved preheating, combustion and protection features

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein feedback preheater means are provided for the fuel and water before entering the combustor assembly. First, combustion gases are conducted from the combustion chamber to locations in proximity to the water and fuel supplies. Secondly, both hot combustion gases and steam are conducted from the borehole back to the water and fuel supply. The water used for conversion to steam is passed in a countercurrent manner through a plurality of annular water flow channels surrounding the combustion chamber. In this manner, the water is preheated, and the combustion chamber is cooled simultaneously, thereby minimizing thermal stresses and deterioration of the walls of the combustion chamber. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet of the combustor assembly. The outlet doors and fluid flow functions may be controlled by a diagnostic/control module. The module is positioned in the water flow channel to maintain a relatively constant, controlled temperature.

  14. Modeling a Helical-coil Steam Generator in RELAP5-3D for the Next Generation Nuclear Plant

    SciTech Connect (OSTI)

    Nathan V. Hoffer; Piyush Sabharwall; Nolan A. Anderson

    2011-01-01

    Options for the primary heat transport loop heat exchangers for the Next Generation Nuclear Plant are currently being evaluated. A helical-coil steam generator is one heat exchanger design under consideration. Safety is an integral part of the helical-coil steam generator evaluation. Transient analysis plays a key role in evaluation of the steam generators safety. Using RELAP5-3D to model the helical-coil steam generator, a loss of pressure in the primary side of the steam generator is simulated. This report details the development of the steam generator model, the loss of pressure transient, and the response of the steam generator primary and secondary systems to the loss of primary pressure. Back ground on High Temperature Gas-cooled reactors, steam generators, the Next Generation Nuclear Plant is provided to increase the readers understanding of the material presented.

  15. Downhole steam generator with improved preheating, combustion, and protection features

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, a downhole steam generator is designed which provides for efficient counterflow cooling of the combustion chamber walls and preheating of the fuel and water. Pressure-responsive doors are provided for closing and opening the outlet in response to flameout, thereby preventing flooding of the combustion chamber. (DLC)

  16. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    DOE Patents [OSTI]

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  17. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    Apparatus and method for generation of steam in a borehole for penetration into an earth formation wherein a downhole oxidant compressor is used to compress relatively low pressure (atmospheric) oxidant, such as air, to a relatively high pressure prior to mixing with fuel for combustion. The multi-stage compressor receives motive power through a shaft driven by a gas turbine powered by the hot expanding combustion gases. The main flow of compressed oxidant passes through a velocity increasing nozzle formed by a reduced central section of the compressor housing. An oxidant bypass feedpipe leading to peripheral oxidant injection nozzles of the combustion chamber are also provided. The downhole compressor allows effective steam generation in deep wells without need for high pressure surface compressors. Feedback preheater means are provided for preheating fuel in a preheat chamber. Preheating of the water occurs in both a water feed line running from aboveground and in a countercurrent water flow channel surrounding the combustor assembly. The countercurrent water flow channels advantageously serve to cool the combustion chamber wall. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet for closing and sealing the combustion chamber from entry of reservoir fluids in the event of a flameout.

  18. DYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    for intended deployment in large arrays of dishes, with steam directed to a central large steam turbine powerDYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION José Zapata 1 , John dish has been in operation since 2010 with a mono-tube steam cavity receiver, the SG4 system

  19. ESTIMATION OF OUTLET MASS FLOW FOR A MONO-TUBE CAVITY RECEIVER FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    arrays of parabolic dishes, where each collector contributes steam to a central steam-turbine power blockESTIMATION OF OUTLET MASS FLOW FOR A MONO-TUBE CAVITY RECEIVER FOR DIRECT STEAM GENERATION José This paper presents recent developments on a dynamic model for a mono-tube cavity receiver for direct steam

  20. DIRECT STEAM GENERATION USING THE SG4 500m2 PARABOLOIDAL DISH CONCENTRATOR

    E-Print Network [OSTI]

    steam turbine power block. As well as DSG, the ANU group is investigating energy conversion options conveyed the steam to our 50 kWe steam turbine; the new dish is oversized for the current engine, so someDIRECT STEAM GENERATION USING THE SG4 500m2 PARABOLOIDAL DISH CONCENTRATOR Greg Burgess 1 , Keith

  1. Electric power generating plant having direct coupled steam and compressed air cycles

    DOE Patents [OSTI]

    Drost, Monte K. (Richland, WA)

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  2. Electric power generating plant having direct-coupled steam and compressed-air cycles

    DOE Patents [OSTI]

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  3. Investigation of thermal storage and steam generator issues

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    A review and evaluation of steam generator and thermal storage tank designs for commercial nitrate salt technology showed that the potential exists to procure both on a competitive basis from a number of qualified vendors. The report outlines the criteria for review and the results of the review, which was intended only to assess the feasibility of each design, not to make a comparison or select the best concept.

  4. Downhole steam generator with improved preheating/cooling features

    DOE Patents [OSTI]

    Donaldson, A. Burl (Albuquerque, NM); Hoke, Donald E. (Albuquerque, NM); Mulac, Anthony J. (Tijeras, NM)

    1983-01-01

    An apparatus for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  5. Loss-of-feedwater, steam generator tube rupture, and steam line break experiments: Steam generator transient response test program: Interim report

    SciTech Connect (OSTI)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1987-01-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results. Two LOF tests were analyzed in detail. Both tests were initiated from 100% power condition by shutting off the main feedwater flow. In LOF Test No. 1, the remaining boundary conditions were kept constant while in LOF Test No. 2, the power was rapidly reduced to 3%. The results show that the primary to secondary heat transfer becomes degraded when the collapsed water liquid level in the bundle region falls below approximately 50 inches. The SGTR test analyzed in detail - SGTR Test No. 2 - simulated the post-reactor-trip portion of the SGTR transient (T/sub prim/ = 560/sup 0/F). The transient was initiated by starting the SGTR flow injection and simultaneously shutting off the auxiliary feedwater. The water level rose and flooded the dryer to its mid-elevation by the end of the test. The primary carry-over was shown to be less than 0.4% of the tracer mass injected into the secondary side by the SGTR flow. SGTR Test No. 3 investigated the response of the intact steam generator. Reverse heat transfer and low heat flow conditions were simulated. The results have demonstrated the occurrence of temperature stratification in the secondary water which lasted for about 800 seconds.

  6. Generating Electricity with your Steam System: Keys to Long Term Savings 

    E-Print Network [OSTI]

    Bullock, B.; Downing, A.

    2010-01-01

    The application of combined heat and power principals to existing plant steam systems can help produce electricity at more than twice efficiency of grid generated electricity. In this way, steam plant managers can realize substantial savings...

  7. Power generation method including membrane separation

    DOE Patents [OSTI]

    Lokhandwala, Kaaeid A. (Union City, CA)

    2000-01-01

    A method for generating electric power, such as at, or close to, natural gas fields. The method includes conditioning natural gas containing C.sub.3+ hydrocarbons and/or acid gas by means of a membrane separation step. This step creates a leaner, sweeter, drier gas, which is then used as combustion fuel to run a turbine, which is in turn used for power generation.

  8. Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

    SciTech Connect (OSTI)

    Garbett, K; Mendler, O J; Gardner, G C; Garnsey, R; Young, M Y

    1987-03-01

    In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated.

  9. Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation

    E-Print Network [OSTI]

    Boyer, Edmond

    Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation. In this paper, we apply this modeling principle to a well known case study, the steam boiler problem which has model and to assess the difficulty of such a process in a realistic case study. The steam boiler case

  10. Benchmark the Fuel Cost of Steam Generation - Steam Tip Sheet #15

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  11. Once-through steam-generator sensitivity calculations

    SciTech Connect (OSTI)

    Steiner, J.L.; Siebe, D.A.

    1988-01-01

    A series of TRAC-PF1/MOD2 thermal-hydraulic calculations has been performed to determine the effect of uncertainties in modeling once through steam-generator (OTSG) secondary-side phenomena on the calculated behavior of Babcock and Wilcox power plants. The calculations were performed by varying parameters in correlations for the secondary-side phenomena. The parameters and transients were chosen to show the maximum expected sensitivity of the calculated results to the parameter variations. The parameters were then varied over a range representing the estimated uncertainty in the correlation. In this manner, the sensitivity if the calculated plant behavior to the modeling uncertainties was determined with a reasonable number of calculations. The sensitivity of calculated plant behavior to variations in interfacial heat-transfer in the OTSG secondaries was determined in a series of steam-generator overfill transient calculations. Calculations were performed for a main steam line break (MSLB) transient to quantify the sensitivity to variations in interfacial drag in the secondaries; the interfacial drag was varied in these calculations to indicate the effects of entrainment and de-entrainment processes, for which no specific models exist in the code. In addition to the transient calculations, a series of steady-state calculations was performed to determine the sensitivity of the OTSG primary-to-secondary heat transfer to the assumed fraction of tubes wetted by the auxiliary feedwater (AFW) injection. The plant model used for the sensitivity calculations was qualified by performing a benchmark calculation for a natural circulation test in the TMI-1 plant.

  12. Development and Transient Analysis of a Helical-coil Steam Generator for High Temperature Reactors

    SciTech Connect (OSTI)

    Nathan V. Hoffer; Nolan A. Anderson; Piyush Sabharwall

    2011-08-01

    A high temperature gas-cooled reactor (HTGR) is under development by the Next Generation Nuclear Plant (NGNP) Project at the Idaho National Laboratory (INL). Its design emphasizes electrical power production which may potentially be coupled with process heat for hydrogen production and other industrial applications. NGNP is considering a helical-coil steam generator for the primary heat transport loop heat exchanger based on its increased heat transfer and compactness when compared to other steam generators. The safety and reliability of the helical-coil steam generator is currently under evaluation as part of the development of NGNP. Transients, such as loss of coolant accidents (LOCA), are of interest in evaluating the safety of steam generators. In this study, a complete steam generator inlet pipe break (double ended pipe break) LOCA was simulated by an exponential loss of primary side pressure. For this analysis, a model of the helical-coil steam generator was developed using RELAP5-3D, an INL inhouse systems analysis code. The steam generator model behaved normally during the transient simulating the complete steam generator inlet pipe break LOCA. Further analysis is required to comprehensively evaluate the safety and reliability of the helical-coil steam generator design in the NGNP setting.

  13. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  14. Pressure drops for direct steam generation in line-focus solar thermal systems

    E-Print Network [OSTI]

    Pressure drops for direct steam generation in line-focus solar thermal systems John Pye1 , Graham) is increasingly the approach taken for new large-scale solar thermal energy projects. Compared to earlier systems the focus of the solar collector, and then generate steam outside the collector in a large heat exchanger

  15. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    SciTech Connect (OSTI)

    Woo, H.H.; Lu, S.C.

    1981-09-15

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design.

  16. Improving the Capacity or Output of a Steam Turbine Generator at XYZ Power Plant in Illinois

    E-Print Network [OSTI]

    Amoo-Otoo, John Kweku

    2006-05-19

    revenue from increased generation, reducing fuel consumption while also benefiting the environment through reduced emissions. Also as competition revolutionizes, the power generation industry is taking a close look at aging steam turbines...

  17. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  18. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, Daniel J. (Export, PA); Schrader, Kenneth J. (Penn Hills, PA); Schulz, Terry L. (Murrysville Boro, PA)

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  19. Neural Network Based Modeling of a Large Steam Turbine-Generator Rotor Body Parameters from On-Line Disturbance Data

    E-Print Network [OSTI]

    Neural Network Based Modeling of a Large Steam Turbine-Generator Rotor Body Parameters from On technique to estimate and model rotor- body parameters of a large steam turbine-generator from real time

  20. Conceptual design of a lead-bismuth cooled fast reactor with in-vessel direct-contact steam generation

    E-Print Network [OSTI]

    Buongiorno, Jacopo, 1971-

    2001-01-01

    The feasibility of a lead-bismuth (Pb-Bi) cooled fast reactor that eliminates the need for steam generators and coolant pumps was explored. The working steam is generated by direct contact vaporization of water and liquid ...

  1. Conceptual Design of a Lead-Bismuth Cooled Fast Reactor with In-Vessel Direct-Contact Steam Generation

    E-Print Network [OSTI]

    Buongiorno, J.

    The feasibility of a lead-bismuth (Pb-Bi) cooled fast reactor that eliminates the need for steam generators and coolant pumps was explored. The working steam is generated by direct contact vaporization of water and liquid ...

  2. Reliability of steam generator tubes with axial cracks

    SciTech Connect (OSTI)

    Cizelj, L.; Mavko, B. [Jozef Stefan Inst., Ljubljana (Slovenia). Reactor Engineering Div.; Vencelj, P. [Univ. of Ljubljana (Slovenia). Faculty of Mathematics and Physics

    1996-11-01

    An approach for estimating the failure probability of tubes containing through-wall axial cracks has already been proposed by the authors. It is based on probabilistic fracture mechanics and accounts for scatter in tube geometry and material properties, scatter in residual and operational stresses responsible for crack propagation, and characteristics of nondestructive examination and plugging procedures (e.g., detection probability, sizing accuracy, human errors). Results of preliminary tests demonstrated wide applicability of this approach and triggered some improvements. The additions to the model are extensively discussed in this paper. Capabilities are demonstrated by results of analysis of steam generator no. 1 in Slovenian nuclear power plant located in Krsko after the 1992 inspection and plugging campaign. First, the number of cracked tubes and the crack length distribution were estimated using data obtained by the 100% motorized pancake coil inspection. The inspection and plugging activities were simulated in the second step to estimate the efficiency of maintenance in terms of single and multiple-tube rupture probabilities. They were calculated as a function of maximum allowable crack length. The importance of human errors and some limitations of present nondestructive examination techniques were identified. The traditional wall thickness and crack-length-based plugging criteria are compared. The crack-length-based criterion is shown to be more efficient and more safe, especially because of strong suppression effect on probability of multiple-tube rupture. The results are considered to be important for safety and maintenance of existing plants and for further research.

  3. DYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    the completion of the 500 m2 SG4 dish concentrator system in 2009 [1], the Solar Thermal Group at the Australian to an electrical generator, a cooling tower and associated piping. The steam system is installed in a shipping to the water tank for reuse. The thermal output of the system exceeds the capacity of the steam engine

  4. Gain-scheduled nonlinear control of u-tube steam generators at low powers 

    E-Print Network [OSTI]

    Menon, Sunil Kumar

    1990-01-01

    envelope. A dynamic compensator is designed using each of the linearized models based on the Linear Quadratic Gaussi&. u with Loop Transfer Recovery (LQG, /LTR) method. The LQG/LTR method is a, systematic multivariable control systenz design technique... Generator Control Problem . II. 4 Problems Associated with Low-Power Operation of a. U-Tube Steam Generator II. 5 Current Practice 11 11 13 16 18 U-TUBE STEAM GENERATOR MODELING . . 21 III. 1 Introduction III. 2 Nonlinear Model . III. 3...

  5. Case History of Reapplication of a 2500 KW Steam Turbine/Gear Drive Generator 

    E-Print Network [OSTI]

    Smith, S.

    1991-01-01

    OF REAPPLICATION OF A 2500 KW STEAM TURBINE/GEAR DRIVE GENERATOR SAMUEL V. SMITH Manager, Technical Sales and ~ervice Revak Turbomachinery SerVlces La Porte, Texas Abstract In today' s equipment market more and more projects are turning toward..., naphtha and a high grade of wax. The plant requires a steam turbine generator set to produce electrical power for its base load operation. This paper covers the history of how the turbine, gear and generator were selected, along with the highlights...

  6. Report covering examination of parts from downhole steam generators. [Combustor head and sleeve parts

    SciTech Connect (OSTI)

    Pettit, F. S.; Meier, G. H.

    1983-08-01

    Combustor head and sleeve parts were examined by using optical and scanning electron metallography after use in oxygen/diesel and air/diesel downhole steam generators. The degradation of the different alloy components is described in terms of reactions with oxygen, sulfur and carbon in the presence of cyclic stresses, all generated by the combustion process. Recommendations are presented for component materials (alloys and coatings) to extend component lives in the downhole steam generators. 9 references, 22 figures, 3 tables.

  7. U-Tube Steam Generator experiments: steady state and transients analysis using RELAP5/MOD2 

    E-Print Network [OSTI]

    Kalyanasundaram, Mathangi

    1989-01-01

    by the code. RELAP. The floii. regime sv transitions and heat transfer correlations based on a two phase flow over tube bundles have improved the heat transfer prediction at steady state and transient accident in s. U-tube steam generator. ACKNOWLEDGEMENT... two-phase flow and the void distribution in the steam generator to accurately predict PIVR plant response. The 'Alodel Boiler Xo22 (kIB-'2) steani generator is oue such experimental facihty to provide comprehensive data on the behavior of steam...

  8. Method and apparatus for steam mixing a nuclear fueled electricity generation system

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA)

    1996-01-01

    A method and apparatus for improving the efficiency and performance of a nuclear electrical generation system that comprises the addition of steam handling equipment to an existing plant that results in a surprising increase in plant performance. More particularly, a gas turbine electrical generation system with heat recovery boiler is installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  9. Downhole steam generator using low-pressure fuel and air supply

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, an apparatus for downhole steam generation is designed in which water is not injected directly onto the flame in the combustor, the combustion process is isolated from the reservoir pressure, the fuel and oxidant are supplied to the combustor at relatively low pressures, and the hot exhaust gases is prevented from entering the earth formation but is used to preheat the fuel and oxidant and water. The combustion process is isolated from the steam generation process. (DLC)

  10. A nonlinear dynamic model of a once-through, helical-coil steam generator

    SciTech Connect (OSTI)

    Abdalla, M.A. [Oak Ridge Inst. for Science and Education, TN (United States)

    1993-07-01

    A dynamic model of a once-through, helical-coil steam generator is presented. The model simulates the advanced liquid metal reactor superheated cycle steam generator with a four-region, moving-boundary, drift-flux model. The model is described by a set of nonlinear differential equations derived from the fundamental equations of conversation of mass, energy, and momentum. Sample results of steady-state and transient calculations are presented.

  11. Studies of the steam generator degraded tubes behavior on BRUTUS test loop

    SciTech Connect (OSTI)

    Chedeau, C.; Rassineux, B. [EDF/DER/MTC, Moret Sur Loing (France); Flesch, B. [EDF/EPN/DMAINT, Paris (France)] [and others

    1997-04-01

    Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

  12. Steam in Distribution and Use: Steam Quality Redefined 

    E-Print Network [OSTI]

    Deacon, W.

    1989-01-01

    "Steam quality is an important measurement in steam generation. It's a measurement of steam to moisture ratio. In use, steam quality takes on a different meaning - steam which maximizes energy transfer. To do this, the steam must be clean, dry...

  13. Steam in Distribution and Use: Steam Quality Redefined 

    E-Print Network [OSTI]

    Deacon, W. T.

    1989-01-01

    Steam quality is an important measurement in steam generation. It's a measurement of steam to moisture ratio. In use, steam quality takes on a different meaning- steam which maximizes energy transfer. To do this, the steam must be clean, dry...

  14. Economizer recirculation for low-load stability in heat recovery steam generator

    SciTech Connect (OSTI)

    Cuscino, R.T.; Shade, R.L. Jr.

    1986-04-15

    An economizer system is described for heating feedwater in a heat recovery steam generator which consists of: at least first and second economizer tube planes; each of the economizer tube planes including a plurality of generally parallel tubes; the tubes being generally vertically disposed; each of the economizer tube planes including a top header and a bottom header; all of the plurality of tubes in each economizer tube plane being connected in parallel to their top and bottom headers whereby parallel feedwater flow through the plurality of tubes between the top and bottom headers is enabled; one of the top and bottom headers being an inlet header; a second of the top and bottom headers being an outlet header; a boiler feed pump; the boiler feed pump being effective for applying a flow of feedwater to the inlet header; means for serially interconnecting the economizer tube planes; the means for serially interconnecting including means for flowing the feedwater upward and downward in tubes of alternating ones of the economizer tube planes between the inlet header and the outlet header; means for conveying heated feedwater from the outlet header to a using process; means for recirculating at least a portion of the heated feedwater from the outlet header to an inlet of the boiler feed pump; and the means for recirculating including means for relating the portion to a steam load in the using process whereby an increased flow is produced through all of the economizer tube planes at values of the steam load below a predetermined value and a condition permitting initiation of reverse flow in any of the tubes is substantially reduced.

  15. GENERATION, TRANSPORT AND DEPOSITION OF TUNGSTEN-OXIDE AEROSOLS AT 1000 C IN FLOWING AIR-STEAM MIXTURES.

    SciTech Connect (OSTI)

    GREENE,G.A.; FINFROCK,C.C.

    2001-10-01

    Experiments were conducted to measure the rates of oxidation and vaporization of pure tungsten rods in flowing air, steam and air-steam mixtures in laminar flow. Also measured were the downstream transport of tungsten-oxide condensation aerosols and their region of deposition, including plateout in the superheated flow tube, rainout in the condenser and ambient discharge which was collected on an array of sub-micron aerosol filters. The nominal conditions of the tests, with the exception of the first two tests, were tungsten temperatures of 1000 C, gas mixture temperatures of 200 C and wall temperatures of 150 C to 200 C. It was observed that the tungsten oxidation rates were greatest in all air and least in all steam, generally decreasing non-linearly with increasing steam mole fraction. The tungsten oxidation rates in all air were more than five times greater than the tungsten oxidation rates in all steam. The tungsten vaporization rate was zero in all air and increased with increasing steam mole fraction. The vaporization rate became maximum at a steam mole fraction of 0.85 and decreased thereafter as the steam mole fraction was increased to unity. The tungsten-oxide was transported downstream as condensation aerosols, initially flowing upwards from the tungsten rod through an 18-inch long, one-inch diameter quartz tube, around a 3.5-inch radius, 90{sup o} bend and laterally through a 24-inch horizontal run. The entire length of the quartz glass flow path was heated by electrical resistance clamshell heaters whose temperatures were individually controlled and measured. The tungsten-oxide plateout in the quartz tube was collected, nearly all of which was deposited at the end of the heated zone near the entrance to the condenser which was cold. The tungsten-oxide which rained out in the condenser as the steam condensed was collected with the condensate and weighed after being dried. The aerosol smoke which escaped the condenser was collected on the sub-micron filter assemblies. There was no aerosol generation for the case of all air, so the plateout, condensate and smoke were all zero. For the case of all steam, there was very little plateout in the superheated regions (several percent) and the rest of the aerosol was collected in the condensate from the condenser. There was no smoke discharge into the filters. For the experiments with intermediate air-steam fractions, there was some aerosol plateout, considerable aerosol in the condensate and aerosol smoke discharged from the condenser with the escaping air.

  16. Analysis of potential for jet-impingement erosion from leaking steam generator tubes during severe accidents.

    SciTech Connect (OSTI)

    Majumdar, S.; Diercks, D. R.; Shack, W. J.; Energy Technology

    2002-05-01

    This report summarizes analytical evaluation of crack-opening areas and leak rates of superheated steam through flaws in steam generator tubes and erosion of neighboring tubes due to jet impingement of superheated steam with entrained particles from core debris created during severe accidents. An analytical model for calculating crack-opening area as a function of time and temperature was validated with tests on tubes with machined flaws. A three-dimensional computational fluid dynamics code was used to calculate the jet velocity impinging on neighboring tubes as a function of tube spacing and crack-opening area. Erosion tests were conducted in a high-temperature, high-velocity erosion rig at the University of Cincinnati, using micrometer-sized nickel particles mixed in with high-temperature gas from a burner. The erosion results, together with analytical models, were used to estimate the erosive effects of superheated steam with entrained aerosols from the core during severe accidents.

  17. Air Pollution Control Regulations: No. 13- Particulate Emissions from Fossil Fuel Fired Steam or Hot Water Generating Units (Rhode Island)

    Broader source: Energy.gov [DOE]

    The purpose of this regulation is to limit emissions of particulate matter from fossil fuel fired and wood-fired steam or hot water generating units.

  18. RELAP5 modeling of the Westinghouse model D4 steam generator

    SciTech Connect (OSTI)

    Mavko, B.; Petelin, S.; Gortnar, O. (Univ. of Ljubljana (Slovenia))

    1993-02-01

    The steam generator is one of the most important components of a pressurized water reactor (PWR) nuclear power plant. Thus, the ability to model and predict the steam generator steady-state and transient thermal-hydraulic behavior is a prerequisite for performing safety analyses of PWR systems. A RELAP5 model of the Westinghouse D4 steam generator with a 70/30 split feedwater system has been developed, and it is tested by simulating five secondary-side-initiated transients. This study of primary-to-secondary heat transfer and the secondary coolant vaporization process has enabled the primary coolant cooldown to be maximized, as required for performing a conservative steamline break analysis. These tests were realized using the RELAP5/MOD2.36.05 and RELAP5/MOD3.5M5 computer codes.

  19. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    DOE Patents [OSTI]

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  20. High Pressure Superheater 1 (HPSH1) is the first heat exchange tube bank inside the Heat Recovery Steam Generator (HRSG) to encounter exhaust flue gas from the gas turbine of a Combined Cycle Power Plant. Steam

    E-Print Network [OSTI]

    Steam Generator (HRSG) to encounter exhaust flue gas from the gas turbine of a Combined Cycle Power Plant. Steam flowing through the HPSH1 gains heat from the flue gas prior to entering the steam turbine changes that occurred, especially in the steam temperature at the HPSH1 entry, and the different rates

  1. Reactance simulation for the defects in steam generator tube with outside ferrite sludge

    SciTech Connect (OSTI)

    Ryu, Kwon-sang; Kima, Yong-il [Division of Metrology for Quality Life, KRISS, Daejeon, 305-600 (Korea, Republic of); Son, Derac [Department of Physics, Hannam University, Daejeon, 336-840 (Korea, Republic of); Park, Duck-gun [Nuclear Material Technique Development Team, KAERI, Daejeon, 305-353 (Korea, Republic of); Jung, Jae-kap [Division of Physical Metrology, KRISS, Daejeon, 305-600 (Korea, Republic of)

    2009-04-01

    A magnetic sludge is partly produced around the tube sheet outside a steam generator due to stress and heat. The sludge with magnetite is one of the important factors affecting eddy current signals. It causes trouble for the safety of the steam generator tubes and is difficult to detect by conventional eddy current methods. A new type of probe is needed to detect the signals for the magnetic sludge. We designed a new U-type yoke which has two kinds of coils--a magnetizing coil and the other a detecting coil--and we simulated the signal induced by the ferromagnetic sludge in the Inconel 600 tube.

  2. Steam Turbine Cogeneration 

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  3. Field Fabrication of Solar-Thermal Powered Steam Turbines for Generation of Mechanical Power

    E-Print Network [OSTI]

    investigate a solar thermal steamdriven turbine system and build and evaluate several versions in fieldField Fabrication of Solar-Thermal Powered Steam Turbines for Generation of Mechanical Power by Amy and repeatability necessary for regular people to design, manufacture, and install a system to convert solar

  4. Evaluation and Reliability Enhancement for ET Data of VVER Steam Generator Tubes

    SciTech Connect (OSTI)

    Kadenko, Ihor; Sakhno, Nadiya; Yermolenko, Ruslan; Anderson, Michael T.; Taylor, Tom T.

    2003-12-01

    Currently, there are three remote automated eddy current inspection systems supplied in Ukraine under international cooperation agreements for examination of steam generators, collectors and steam generator tubing. Since 1966 the field experience in using eddy current testing (ET) for in-service inspection of VVER designed steam generators in Ukraine has shown several advantages over the previous inspection methodology which was an air bubble leakage technique. However, the field experience in using eddy current inspection technology has also shown that inspections are not always reliable. Some nuclear power plants have experienced unplanned shutdowns due to leaks in steam generator tubes, some of which were tested by ET prior to the leak. Therefore, eddy current inspection has shown significant improvement over previous testing techniques, field experience also shows the necessity to improve the ET inspection reliability as applied at Ukraine nuclear power plants. This paper presents the status of efforts by the Ukraine Nondestructive Certification and Training Facility (NDEF) Eddy Current laboratory to improve eddy current inspection in Ukraine.

  5. Experimental investment of a pulse combustion steam generator and assessment of its environmental characteristics

    SciTech Connect (OSTI)

    Tereshchenko, M.A.; Bychenok, V.I.; Mozgovoi, N.V. [Voronezh State Technical University, Voronezh (Russian Federation)

    2009-07-01

    The design of a steam generator constructed on the basis of a pulse combustion apparatus equipped with a swirl combustion chamber and an aerodynamic vale is described, and results of its experimenta; investment are presented. The quantity of nitrogen oxide emissions is estimated. A schematic arrangement for practical application of such an apparatus is proposed.

  6. Large Steam Generating Units for the Combustion of Refuse 

    E-Print Network [OSTI]

    Adams, P. J.; Robinson, C. C.

    1981-01-01

    GENERATING UNITS FOR THE COMBUSTION OF REFUSE P. J. Adams and C. C. Robinson Foster Wheeler Limited, St. Catharines, Ontario, Canada INTRODUCTION Many by-products of our economy are considered "waste" and are disposed of as landfill or by incineration...

  7. Steam Technical Brief: Steam Pressure Reduction: Opportunities and Issues

    SciTech Connect (OSTI)

    2010-06-25

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  8. Prototypical steam generator (MB-2) transient testing program. Task plan/scaling analysis report. [PWR

    SciTech Connect (OSTI)

    Young, M.Y.; Takeuchi, K.; Mendler, O.J.; Hopkins, G.W.

    1984-03-01

    This report describes the Westinghouse MB-2 model boiler test facility and the test program currently planned (with Westinghouse/EPRI/NRC funding) to investigate various types of possible accidents which might occur in a PWR steam generator. The planned tests will simulate loss of feedwater (LOF) transients, various steam generator tube rupture (SGTR) scenarios, and steamline breaks (SLB). The facility will be extensively modified to allow measurement of local wall and fluid temperatures, and to measure possible moisture carryover during the SLB and SGTR tests. This report is divided into six sections. The first three sections describe the facility and the new components and instrumentation to be installed. The next section is a detailed scaling analysis of MB-2. Section 5 describes the background and objectives of the tests, and section 6 describes the analysis of the data which if planned.

  9. Failure probability of axially cracked steam generator tubes; A probabilistic fracture mechanics model

    SciTech Connect (OSTI)

    Mavko, B.; Cizelj, L. (Jozef Stefan Inst., Reactor Engineering Div., P.O. Box 100, 61111 Ljubljana, Slovenia (YU))

    1992-05-01

    In this paper a model for estimating the failure probability of axially cracked steam generator tubes is proposed. The model compares observed crack length distribution with critical crack length distribution by means of probabilistic fracture mechanics. The observed crack length is influenced by measured data, measurement reliability, sizing accuracy, and predicted crack growth rate. The critical crack length is defined by a deterministic mechanical model. All cracks are conservatively assumed to extend through the tube wall. The effect of the plugging limit is studied along with the number of cracked tubes to perform risk-based lifetime optimization of steam generators. A numerical example presented considers hypothetical accidental operating conditions during a feedwater line break.

  10. GENERATION OF ELECTRIC Hesham E. Shaalan

    E-Print Network [OSTI]

    Powell, Warren B.

    of generating systems. These include steam cycles, combined steam- and gas-turbine cycles (systems where the hot a steam turbine), and a number of advanced technology processes such as fuel cells (i.e., systems having exhaust gases are delivered to a heat-recovery steam generator to produce steam that is used to drive

  11. Initial operating results of coal-fired steam generators converted to 100% refuse-derived fuel

    SciTech Connect (OSTI)

    Barsin, J.A. ); Graika, P.K. ); Gonyeau, J.A. ); Bloomer, T.M. )

    1988-01-01

    The conversion of Northern States Power Company's (NSP) Red Wing and Wilmarth steam generators to fire refuse-derived fuel (RDF) is discussed. The use of the existing plant with the necessary modifications to the boilers has allowed NSP to effectively incinerate the fuel as required by Washington and Ramsey Counties. This paper covers the six-month start-up of Red Wing No. 1, commencing in May 1987, and the operating results since the plant went commercial in July 1987.

  12. Downhole steam generator with improved preheating/cooling features. [Patent application

    DOE Patents [OSTI]

    Donaldson, A.B.; Hoke, D.E.; Mulac, A.J.

    1980-10-10

    An apparatus is described for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  13. Case Study- Steam System Improvements at Dupont Automotive Marshall Laboratory 

    E-Print Network [OSTI]

    Larkin, A.

    2002-01-01

    and implement small scale cogeneration. These recommendations included reducing the medium pressure steam distribution to low pressure, eliminating the medium pressure to low pressure reducing stations, installing a back pressure steam turbine generator...

  14. Secondary side photographic techniques used in characterization of Surry steam generator

    SciTech Connect (OSTI)

    Sinclair, R.B.

    1984-10-01

    Characterization of the generator's secondary side prior to destructive removal of tubing presents a significant challenge. Information must be obtained in a radioactive field (up to 15 R/h) throughout the tightly spaced bundle of steam generator tubes. This report discusses the various techniques employed, along with their respective advantages and disadvantages. The most successful approach to nondestructive secondary side characterization and documentation was through use of in-house developed pinhole cameras. These devices provided accurate photographic documentation of generator condition. They could be fabricated in geometries allowing access to all parts of the generator. Semi-remote operation coupled with large area coverage per investigation and short at-location times resulted in significant personnel exposure advantages. The fabrication and use of pinhole cameras for remote inspection is discussed in detail.

  15. Comparison of steam-generator liquid holdup and core uncovery in two facilities of differing scale

    SciTech Connect (OSTI)

    Motley, F.; Schultz, R.

    1987-01-01

    This paper reports on Run SB-CL-05, a test similar to Semiscale Run S-UT-8. The test results show that the core was uncovered briefly during the accident and that the rods overheated at certain core locations. Liquid holdup on the upflow side of the steam-generator tubes was observed. After the loop seal cleared, the core refilled and the rods cooled. These behaviors were similar to those observed in the Semiscale run. The Large-Scale Test Facility (LSTF) Run SB-CL-06 is a counterpart test to Semiscale Run S-LH-01. The comparison of the results of both tests shows similar phenomena. The similarity of phenomena in these two facilities build confidence that these results can be expected to occur in a PWR. Similar holdup has now been observed in the 6 tubes of Semiscale and in the 141 tubes of LSTF. It is now more believable that holdup may occur in a full-scale steam generator with 3000 or more tubes. These results confirm the scaling of these phenomena from Semiscale (1/1705) to LSTF (1/48). The TRAC results for SB-CL-05 are in reasonable agreement with the test data. TRAC predicted the core uncovery and resulting rod heatup. The liquid holdup on the upflow side of the steam-generator tubes was also correctly predicted. The clearing of the loop seal allowed core recovery and cooled the overheated rods just as it had in the data. The TRAC analysis results of Run SB-CL-05 are similar to those from Semiscale Run S-UT-8. The ability of the TRAC code to calculate the phenomena equally well in the two experiments of different scales confirms the scalability of the many models in the code that are important in calculating this small break.

  16. Steam Pressure Reduction, Opportunities, and Issues

    SciTech Connect (OSTI)

    Berry, Jan [ORNL; Griffin, Mr. Bob [Enbridge Gas Distribution, Inc.; Wright, Anthony L [ORNL

    2006-01-01

    Steam pressure reduction has the potential to reduce fuel consumption for a minimum capital investment. When the pressure at the boiler is reduced, fuel and steam are saved as a result of changes in the high-pressure side of the steam system from the boiler through the condensate return system. In the boiler plant, losses from combustion, boiler blowdown, radiation, and steam venting from condensate receivers would be reduced by reducing steam pressure. Similarly, in the steam distribution system, losses from radiation, flash steam vented from condensate receivers, and component and steam trap leakage would also be reduced. There are potential problems associated with steam pressure reduction, however. These may include increased boiler carryover, boiler water circulation problems in watertube boilers, increased steam velocity in piping, loss of power in steam turbines, and issues with pressure reducing valves. This paper is based a Steam Technical Brief sponsored by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy and Enbridge Gas Distribution, Inc. (5). An example illustrates the use of DOE BestPractices Steam System Assessment Tool to model changes in steam, fuel, electricity generation, and makeup water and to estimate resulting economic benefits.

  17. Fault Diagnosis of Steam Generator Using Signed Directed Graph and Artificial Neural Networks

    SciTech Connect (OSTI)

    Aly, Mohamed N. [Nuclear Eng. Department, Fac. of Eng., Alex. Univ., Alex. (Egypt); Hegazy, Hesham N. [Nuclear Power Plants Authority, Cairo (Egypt)

    2006-07-01

    Diagnosis is a very complex and important task for finding the root cause of faults in nuclear power plants. The objective of this paper is to investigate the feasibility of using the combination of signed directed graph (SDG) and artificial neural networks for fault diagnosis in nuclear power plants especially in U-Tube steam generator. Signed directed graph has been the most widely used form of qualitative based model methods for process fault diagnosis. It is constructed to represent the cause-effect relations among the dynamic process variables. Signed directed graph consists of nodes represent the process variables and branches. The branch represents the qualitative influence of a process variable on the related variable. The main problem in fault diagnosis using the signed directed graph is the unmeasured variables. Therefore, neural networks are used to estimate the values of unmeasured nodes. In this work, different four cases of faults in the steam generator ( SG) have been diagnosed, three of them are single fault and the fourth is multiple fault. The first three faults are by pass valve leakage (Vbp(+)), main feed water valve opening increase (Vfw(+)), main feed water valve opening decrease (Vfw (-)). The fourth fault is a multiple fault where by-pass valve leakage and main feed water valve opening decrease (Vbp(+) and Vfw (-)) in the same time. The used data are collected from a basic principle simulator of pressurized water reactor 925 Mwe. The signed directed graph of the steam generator is constructed to represent the cause-effect relations among SG variables. It consists of 26 nodes represent the SG variables, and 48 branches represent the cause effect relations among this variables. For each fault the values of measured nodes are coming from sensors and the values of unmeasured nodes are coming from the trained neural networks. These values of the nodes are compared by normal values to get the sign of the nodes. The cause-effect graph for each fault is constructed from the steam generator signed directed graph by removing the invalid (normal) nodes and inconsistent branches. Then in the cause-effect graph we search about the node which does not have an input branch. This node is the fault origin node. The result of this work demonstrated that this method can be used in nuclear power plant fault diagnosis. The advantages of this method are, it enables us to diagnose a multi fault, it is not restricted by pre-defined faults, and it is fast method. (authors)

  18. Steam System Optimization 

    E-Print Network [OSTI]

    Aegerter, R.

    2004-01-01

    and Cost The ultimate goal in optimizing the steam system is to minimize the steam generation costs. Most projects are dependent on the steam balance and can only be justified if low-pressure steam is being vented or if steam is being let down. Some... savings can be quantified. Steam Venting or Letting Down? Typically a plant will be either venting excess low-pressure steam or letting down steam to meet the low-pressure steam demand. If a plant has multiple operating units, it is possible...

  19. Characterization of Elevated Temperature Properties of Heat Exchanger and Steam Generator Alloys

    SciTech Connect (OSTI)

    J.K. Wright; L.J. Carroll; J.K. Benz; J.A. Simpson; R.N. Wright; W.R. Lloyd; J.A. Chapman

    2010-10-01

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800°C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950°C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600°C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. In general dynamic strain aging is observed to begin at higher temperatures and serrated flow persists to higher temperatures in Alloy 617 compared to Alloy 800H. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. The role of dynamic strain aging in the creep-fatigue behavior of Alloy 617 at temperatures of 800°C and above has also been examined in detail. Serrated flow is found to persist in cyclic stress-strain curves up to nearly the cycle to failure in some temperature and strain regimes. Results of those experiments and implications for creep-fatigue testing protocols will be described.

  20. CHARACTERIZATION OF ELEVATED TEMPERATURE PROPERTIES OF HEAT EXCHANGER AND STEAM GENERATOR ALLOYS

    SciTech Connect (OSTI)

    J.K. Wright; L.J. Carroll; C.J. Cabet; T. Lillo; J.K. Benz; J.A. Simpson; A. Chapman; R.N. Wright

    2012-10-01

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800 C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950 C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600 C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. High temperature tensile testing of Alloy 617 has been conducted over a range of temperatures. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. Creep, fatigue, and creep-fatigue properties of Alloy 617 have been measured as well, with the goal of determining the influence of the temperature, strain rate and atmosphere on the creep fatigue life of Alloy 617. Elevated temperature properties and implications for codification of the alloys will be described.

  1. DG5000 is a multifunctional generator that combines many functions in one, including Function Generator, Arbitrary Waveform Generator,

    E-Print Network [OSTI]

    California at San Diego, University of

    DG5000 is a multifunctional generator that combines many functions in one, including Function Generator, Arbitrary Waveform Generator, IQ Baseband Source/IQ IF Source, Frequency Hopping Source (optional) and Pattern Generator (optional). It provides single and dual-channel models. The dual-channel model, with two

  2. MELCOR Analysis of Steam Generator Tube Creep Rupture in Station Blackout Severe Accident

    SciTech Connect (OSTI)

    Liao, Y.; Vierow, K. [Purdue University (United States)

    2005-12-15

    A pressurized water reactor steam generator tube rupture (SGTR) is of concern because it represents a bypass of the containment for radioactive materials to the environment. In a station blackout accident, tube integrity could be threatened by creep rupture, particularly if cracks are present in the tube walls. Methods are developed herein to improve assessment capabilities for SGTR by using the severe-accident code MELCOR. Best-estimate assumptions based on recent research and computational fluid dynamics calculations are applied in the MELCOR analysis to simulate two-dimensional natural circulation and to determine the relative creep-rupture timing in the reactor coolant pressure boundary components. A new method is developed to estimate the steam generator (SG) hottest tube wall temperature and the tube critical crack size for the SG tubes to fail first. The critical crack size for SG tubes to fail first is estimated to be 20% of the wall thickness larger than by a previous analysis. Sensitivity studies show that the failure sequence would change if some assumptions are modified. In particular, the uncertainty in the countercurrent flow limit model could reverse the failure sequence of the SG tubes and surge line.

  3. Steam Pressure Reduction: Opportunities and Issues | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Pressure Reduction: Opportunities and Issues Steam Pressure Reduction: Opportunities and Issues This brief details industrial steam generation systems best practices and...

  4. Control Scheme Modifications Increase Efficiency of Steam Generation System at Exxon Mobil Gas Plant

    SciTech Connect (OSTI)

    2002-01-01

    This case study highlights control scheme modifications made to the steam system at ExxonMobil's Mary Ann Gas Plant in Mobile, Alabama, which improved steam flow efficiency and reduced energy costs.

  5. Recovery of tritium dissolved in sodium at the steam generator of fast breeder reactor

    SciTech Connect (OSTI)

    Oya, Y.; Oda, T.; Tanaka, S.; Okuno, K.

    2008-07-15

    The tritium recovery technique in steam generators for fast breeder reactors using the double pipe concept was proposed. The experimental system for developing an effective tritium recovery technique was developed and tritium recovery experiments using Ar gas or Ar gas with 10-10000 ppm oxygen gas were performed using D{sub 2} gas instead of tritium gas. It was found that deuterium permeation through two membranes decreased by installing the double pipe concept with Ar gas. By introducing Ar gas with 10000 ppm oxygen gas, the concentration of deuterium permeation through two membranes decreased by more than 1/200, compared with the one pipe concept, indicating that most of the deuterium was scavenged by Ar gas or reacted with oxygen to form a hydroxide. However, most of the hydroxide was trapped at the surface of the membranes because of the short duration of the experiment. (authors)

  6. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    SciTech Connect (OSTI)

    J. K. Wright

    2010-09-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Today’s high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760°C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for application in heat exchangers and core internals for the NGNP. The primary candidates are Inconel 617, Haynes 230, Incoloy 800H and Hastelloy XR. Based on the technical maturity, availability in required product forms, experience base, and high temperature mechanical properties all of the vendor pre-conceptual design studies have specified Alloy 617 as the material of choice for heat exchangers. Also a draft code case for Alloy 617 was developed previously. Although action was suspended before the code case was accepted by ASME, this draft code case provides a significant head start for achieving codification of the material. Similarly, Alloy 800H is the material of choice for control rod sleeves. In addition to the above listed considerations, Alloy 800H is already listed in the nuclear section of the ASME Code; although the maximum use temperature and time need to be increased.

  7. Computer model for gas turbine blade cooling; including a comparison of steam to air as a cooling medium 

    E-Print Network [OSTI]

    Ortman, Daniel William

    1982-01-01

    with reasonable heat transfer character1stics were available, no air from the axial air com- pressor would need to be utilized. Steam is a widely suggested alter- native cool1ng med1um to air because 1ts h1gher specific heat suggests that it would prov1de...

  8. Review of Dissimilar Metal Welding for the NGNP Helical-Coil Steam Generator

    SciTech Connect (OSTI)

    John N. DuPont

    2010-03-01

    The U.S. Department of Energy (DOE) is currently funding research and development of a new high temperature gas cooled reactor (HTGR) that is capable of providing high temperature process heat for industry. The steam generator of the HTGR will consist of an evaporator economizer section in the lower portion and a finishing superheater section in the upper portion. Alloy 800H is expected to be used for the superheater section, and 2.25Cr 1Mo steel is expected to be used for the evaporator economizer section. Dissimilar metal welds (DMW) will be needed to join these two materials. It is well known that failure of DMWs can occur well below the expected creep life of either base metal and well below the design life of the plant. The failure time depends on a wide range of factors related to service conditions, welding parameters, and alloys involved in the DMW. The overall objective of this report is to review factors associated with premature failure of DMWs operating at elevated temperatures and identify methods for extending the life of the 2.25Cr 1Mo steel to alloy 800H welds required in the new HTGR. Information is provided on a variety of topics pertinent to DMW failures, including microstructural evolution, failure mechanisms, creep rupture properties, aging behavior, remaining life estimation techniques, effect of environment on creep rupture properties, best practices, and research in progress to improve DMW performance. The microstructure of DMWs in the as welded condition consists of a sharp chemical concentration gradient across the fusion line that separates the ferritic and austenitic alloys. Upon cooling from the weld thermal cycle, a band of martensite forms within this concentration gradient due to high hardenability and the relatively rapid cooling rates associated with welding. Upon aging, during post weld heat treatment (PWHT), and/or during high temperature service, C diffuses down the chemical potential gradient from the ferritic 2.25Cr 1Mo steel toward the austenitic alloy. This can lead to formation of a soft C denuded zone near the interface on the ferritic steel, and nucleation and growth of carbides on the austenitic side that are associated with very high hardness. These large differences in microstructure and hardness occur over very short distances across the fusion line (~ 50 100 ?m). A band of carbides also forms along the fusion line in the ferritic side of the joint. The difference in hardness across the fusion line increases with increasing aging time due to nucleation and growth of the interfacial carbides. Premature failure of DMWs is generally attributed to several primary factors, including: the sharp change in microstructure and mechanical properties across the fusion line, the large difference in coefficient of thermal expansion (CTE) between the ferritic and austenitic alloys, formation of interfacial carbides that lead to creep cavity formation, and preferential oxidation of the ferritic steel near the fusion line. In general, the large gradient in mechanical properties and CTE serve to significantly concentrate the stress along the fusion where a creep susceptible microstructure has evolved during aging. Presence of an oxide notch can concentrate the stress even further. Details of the failure mechanism and the relative importance of each factor varies.

  9. Direct Steam Generation with Dish Concentrators Jos Zapata, Keith Lovegrove, John Pye and Greg Burgess

    E-Print Network [OSTI]

    to the receiver, and steam was allowed to vent off to atmosphere, while the dish was tracking the sun. Table 1

  10. Steam Generator Component Model in a Combined Cycle of Power Conversion Unit for Very High Temperature Gas-Cooled Reactor

    SciTech Connect (OSTI)

    Oh, Chang H; Han, James; Barner, Robert; Sherman, Steven R

    2007-06-01

    The Department of Energy and the Idaho National Laboratory are developing a Next Generation Nuclear Plant (NGNP), Very High Temperature Gas-Cooled Reactor (VHTR) to serve as a demonstration of state-of-the-art nuclear technology. The purpose of the demonstration is two fold 1) efficient low cost energy generation and 2) hydrogen production. Although a next generation plant could be developed as a single-purpose facility, early designs are expected to be dual-purpose. While hydrogen production and advanced energy cycles are still in its early stages of development, research towards coupling a high temperature reactor, electrical generation and hydrogen production is under way. A combined cycle is considered as one of the power conversion units to be coupled to the very high-temperature gas-cooled reactor (VHTR). The combined cycle configuration consists of a Brayton top cycle coupled to a Rankine bottoming cycle by means of a steam generator. A detailed sizing and pressure drop model of a steam generator is not available in the HYSYS processes code. Therefore a four region model was developed for implementation into HYSYS. The focus of this study was the validation of a HYSYS steam generator model of two phase flow correlations. The correlations calculated the size and heat exchange of the steam generator. To assess the model, those calculations were input into a RELAP5 model and its results were compared with HYSYS results. The comparison showed many differences in parameters such as the heat transfer coefficients and revealed the different methods used by the codes. Despite differences in approach, the overall results of heat transfer were in good agreement.

  11. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    SciTech Connect (OSTI)

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal processing methods using wavelet transforms and image processing techniques for isolating flaw types. (6) Development and implementation of a new nonlinear and non-stationary signal processing method, called the Hilbert-Huang transform (HHT), for flaw detection and location. This is a more robust and adaptive approach compared to the wavelet transform. (7) Implementation of a moving-window technique in the time domain for detecting and quantifying flaw types in tubular structures. A window zooming technique was also developed for flaw location in tubes. (8) Theoretical study of elastic wave propagation (longitudinal and shear waves) in metallic flat plates and tubing with and without flaws. (9) Simulation of the Lamb wave propagation using the finite-element code ABAQUS. This enabled the verification of the experimental results. The research tasks included both analytical research and experimental studies. The experimental results helped to enhance the robustness of fault monitoring methods and to provide a systematic verification of the analytical results. The results of this research were disseminated in scientific meetings. A journal manuscript was submitted for publication. The new findings of this research have potential applications in aerospace and civil structures. The report contains a complete bibliography that was developed during the course of the project.

  12. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2005-11-01

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  13. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    I Saturated Steam L ___ _ Superheated Steam XBL793-949 Fig.water and generate superheated steam at 144 atmospheres (

  14. Neutron measurements of the fuel remaining in the TMI II once-through steam generators (OTSG'S)

    SciTech Connect (OSTI)

    Geelhood, B.D.; Abel, K.H.

    1989-02-01

    Polypropylene tubes containing a string of 18 copper rods were inserted into the lower head region and each J-leg of the two once-through steam generators (OTSG) of the unit two reactor at Three Mile Island. The object was to measure the neutron flux present in those regions and estimate the amount of residual fuel remaining in each OTSG. The neutron flux from any residual fuel induces a radioisotope, /sup 64/Cu, in the copper coupons. The /sup 64/Cu activity is detected by coincidence counting the two 511-keV gamma rays produced by the annihilation of the positron emitted in the decay of /sup 64/Cu. The copper coupons were placed between two 6-inch diameter, 6-inch long NaI(Tl) crystals and the electronics produced a coincidence count whenever the two gamma rays were uniquely detected. The net coincidence count is proportional to the amount of /sup 64/Cu activity in the coupon. This document discusses calculation methods, statistical methods, and results of this research. 3 figs., 30 tabs.

  15. Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

    SciTech Connect (OSTI)

    Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G.

    2012-07-01

    700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

  16. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators - Steam Tip Sheet #22

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on installing high-pressure boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  17. Fuzzy Logic Controller Architecture for Water Level Control in Nuclear Power Plant Steam Generator (SG) Using ANFIS Training Method

    SciTech Connect (OSTI)

    Vosoughi, Naser; Naseri, Zahra

    2002-07-01

    Since suitable control of water level can greatly enhance the operation of a power station, a Fuzzy logic controller architecture is applied to show desired control of the water level in a Nuclear steam generator. with regard to the physics of the system, it is shown that two inputs, a single output and the least number of rules (9 rules) are considered for a controller, and the ANFIS training method is employed to model functions in a controlled system. By using ANFIS training method, initial member functions will be trained and appropriate functions are generated to control water level inside the steam generators while using the stated rules. The proposed architecture can construct an input output mapping based on both human knowledge (in from of Fuzzy if then rules) and stipulated input output data. In this paper with a simple test it has been shown that the architecture fuzzy logic controller has a reasonable response to one step input at a constant power. Through computer simulation, it is found that Fuzzy logic controller is suitable, especially for the water level deviation and abrupt steam flow disturbances that are typical in the existing power plant. (authors)

  18. Steam Path Audits on Industrial Steam Turbines 

    E-Print Network [OSTI]

    Mitchell, D. R.

    1992-01-01

    on Industrial steam Turbines DOUGLAS R. MITCHELL. ENGINEER. ENCOTECH, INC., SCHENECTADY, NEW YORK ABSTRACT The electric utility industry has benefitted from steam path audits on steam turbines for several years. Benefits include the ability to identify... areas of performance degradation during a turbine outage. Repair priorities can then be set in accordance with quantitative results from the steam path audit. As a result of optimized repair decisions, turbine efficiency increases, emissions...

  19. RECOVERY ACT CASE STUDY CHP and district energy serve Texas A&M's 5,200-acre campus, which includes 750 buildings.

    E-Print Network [OSTI]

    .S. Congressman Chet Edwards Texas A&M's CHP system includes a gas turbine generator, heat recovery steam generator, and steam turbine generator. Photo courtesy of Texas A&M University 3 Riley, Jim, "Combined Heat, 2010. Brush Generator 34 MW RO Water Dresser Rand Steam Turbine Ideal Generator 11 MW 12.47 kV EIT HRSG

  20. Unsteady effects in direct steam generation in the CLFR John D. Pye1

    E-Print Network [OSTI]

    are individually motorised to track the sun daily from east to west. Above each group of twelve mirrors is located goal of using saturated steam from a third-stage 135,000 m² collector to provide a 36 MW solar

  1. Improvement design study on steam generator of MHR-50/100 aiming higher safety level after water ingress accident

    SciTech Connect (OSTI)

    Oyama, S.; Minatsuki, I.; Shimizu, K.

    2012-07-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has been studying on MHI original High Temperature Gas cooled Reactor (HTGR), namely MHR-50/100, for commercialization with supported by JAEA. In the heat transfer system, steam generator (SG) is one of the most important components because it should be imposed a function of heat transfer from reactor power to steam turbine system and maintaining a nuclear grade boundary. Then we especially focused an effort of a design study on the SG having robustness against water ingress accident based on our design experience of PWR, FBR and HTGR. In this study, we carried out a sensitivity analysis from the view point of economic and plant efficiency. As a result, the SG design parameter of helium inlet/outlet temperature of 750 deg. C/300 deg. C, a side-by-side layout and one unit of SG attached to a reactor were selected. In the next, a design improvement of SG was carried out from the view point of securing the level of inherent safety without reliance on active steam dump system during water ingress accident considering the situation of the Fukushima nuclear power plant disaster on March 11, 2011. Finally, according to above basic design requirement to SG, we performed a conceptual design on adapting themes of SG structure improvement. (authors)

  2. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect (OSTI)

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650°C to 800°C) to steam at 34.5 MPa (650°C to 760°C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  3. Evaluation of the Effectiveness of a New Technology for Extraction of Insoluble Impurities from Nuclear Power Plant Steam Generators with Purge Water

    SciTech Connect (OSTI)

    Bud'ko, I. O.; Zhukov, A. G.

    2013-11-15

    An experimental technology for the removal of insoluble impurities from a horizontal steam generator with purge water during planned shutdowns of the power generating unit is improved through a more representative determination of the concentration of impurities in the purge water ahead of the water cleanup facility and a more precise effective time for the duration of the purge process. Tests with the improved technique at power generating unit No. 1 of the Rostov Nuclear Power Plant show that the efficiency with which insoluble impurities are removed from the steam generator volume was more than two orders of magnitude greater than under the standard regulations.

  4. 3rd Int'l Workshop on Micro & Nano Tech. for Power Generation & Energy Conv. (PowerMEMS'03), Makuhari, Japan, 4-5 Dec. 2003. PRELIMINARY DESIGN OF A MEMS STEAM TURBINE POWER PLANT-ON-A-CHIP

    E-Print Network [OSTI]

    Frechette, Luc G.

    ), Makuhari, Japan, 4-5 Dec. 2003. 1 PRELIMINARY DESIGN OF A MEMS STEAM TURBINE POWER PLANT-ON-A-CHIP Luc G. The microfabricated device consists of a steam turbine that drives an integrated micropump and generator. Two, mechanical, then electrical energy. The concept developed herein consists of a microfabricated steam turbine

  5. TRAC PF1/MOD1 calculations and data comparisons for mist feed and bleed and steam generator tube rupture experiments

    SciTech Connect (OSTI)

    Siebe, D.A.; Boyack, B.E.; Steiner, J.L.

    1988-01-01

    Los Alamos National Laboratory is a participant in the Integral System Test (IST) program initiated in June 1983 for the purpose of providing integral system test data on specific issues/phenomena relevant to post-small-break loss-of-coolant accidents, loss of feedwater and other transients in Babcock and Wilcox (BandW) plant designs. The Multi-Loop Integral System Test (MIST) facility is the largest single component in the IST program. MIST is a 2 /times/ 4 (two hot legs and steam generators (SGs), four cold legs and reactor coolant pumps) representation of lowered-loop reactor system of the BandW design. It is a full-height, full-pressure facility with 1/817 power and volume scaling. Two other integral experimental facilities are included in the IST program: test loops at the University of Maryland, College Park, and at SRI International (SRI-2). The objective of the IST tests is to generate high-quality experimental data to be used for assessing thermal-hydraulic safety computer codes. Efforts are under way at Los Alamos to assess TRAC-PF1/MOD1 against data from each of the IST facilities. Calculations and data comparisons for TRAC-PF1/MOD1 assessment are presented for two transients run in the MIST facility. These are MIST Test 330302, a feed and bleed test with delayed high-pressure injection; and Test 3404AA, an SG tube-rupture test with the affected SG isolated. Only MIST assessment results are presented in this paper. The TRAC-PF1/MOD1 calculations completed to date for MIST tests are in reasonable agreement with the data from these tests. Reasonable agreement is defined as meaning that major trends are predicted correctly, although TRAC values are frequently outside the range of data uncertainty. We believe that correct conclusions will be reached if the code is used in similar applications despite minor code/model deficiencies. 7 refs., 5 figs., 2 tabs.

  6. A pulsed eddy current probe for inspection of support plates from within Alloy-800 steam generator tubes

    SciTech Connect (OSTI)

    Krause, T. W.; Babbar, V. K.; Underhill, P. R. [Department of Physics, Royal Military College of Canada, Kingston, ON (Canada)

    2014-02-18

    Support plate degradation and fouling in nuclear steam generators (SGs) can lead to SG tube corrosion and loss of efficiency. Inspection and monitoring of these conditions can be integrated with preventive maintenance programs, thereby advancing station-life management processes. A prototype pulsed eddy current (PEC) probe, targeting inspection issues associated with SG tubes in SS410 tube support plate structures, has been developed using commercial finite element (FE) software. FE modeling was used to identify appropriate driver and pickup coil configurations for optimum sensitivity to changes in gap and offset for Alloy-800 SG tubes passing through 25 mm thick SS410 support plates. Experimental measurements using a probe that was manufactured based on the modeled configuration, were used to confirm the sensitivity of differential PEC signals to changes in relative position of the tube within the tube support plate holes. Models investigated the effect of shift and tilt of tube with respect to hole centers. Near hole centers and for small shifts, modeled signal amplitudes from the differentially connected coil pairs were observed to change linearly with tube shift. This was in agreement with experimentally measured TEC coil response. The work paves the way for development of a system targeting the inspection and evaluation of support plate structures in steam generators.

  7. Influence of steam generator plugging and break size on large-break loss-of-collant accidents

    SciTech Connect (OSTI)

    Stritar, A.; Mavko, B. [Jozef Stefan Institute, Ljubljana (El Salvador)

    1991-07-01

    The large-break loss-of-coolant accident (LBLOCA) is the design-basis accident in the Krsko pressurized-water reactor, the only power reactor in Slovenia. Because numbers of steam generator tubes are plugged as the steam generator ages, and this directly influences the primary system behavior during an LBLOCA, this accident was re-examined assuming various proportions of blocked tube from 0 to 22%. The size of the break was changes from 25 to 45% of the initial cold-leg cross section. The analysis was made with RELAP4/MOD6 as the main code in the conservative mode rather than as the best-estimate code. The methodology separately considers the blowdown phase, the refill phase, and the reflood phase. It was found that the peak clad temperature rises as plugging increases up to about 10% plugging and tends to be constant or even decrease as the plugging increases beyond this point. It was also found that results are strongly dependent on the methodology used. 17 refs., 9 figs., 3 tabs.

  8. Potential use of California lignite and other alternate fuel for enhanced oil recovery. Phase I and II. Final report. [As alternative fuels for steam generation in thermal EOR

    SciTech Connect (OSTI)

    Shelton, R.; Shimizu, A.; Briggs, A.

    1980-02-01

    The Nation's continued reliance on liquid fossil fuels and decreasing reserves of light oils gives increased impetus to improving the recovery of heavy oil. Thermal enhanced oil recovery EOR techniques, such as steam injection, have generally been the most effective for increasing heavy oil production. However, conventional steam generation consumes a large fraction of the produced oil. The substitution of alternate (solid) fuels would release much of this consumed oil to market. This two-part report focuses on two solid fuels available in California, the site of most thermal EOR - petroleum coke and lignite. Phase I, entitled Economic Analysis, shows detailed cost comparisons between the two candidate fuels and also with Western coal. The analysis includes fuels characterizations, process designs for several combustion systems, and a thorough evaluation of the technical and economic uncertainties. In Phase II, many technical parameters of petroleum coke combustion were measured in a pilot-plant fluidized bed. The results of the study showed that petroleum coke combustion for EOR is feasible and cost effective in a fluidized bed combustor.

  9. Oxidation of advanced steam turbine alloys

    SciTech Connect (OSTI)

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  10. Campus Energy Infrastructure Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    Campus Energy Infrastructure Steam Turbine Gas Turbine University Substation High Pressure Natural,000 lbs/hr (with duct fire) Steam Turbine Chiller 2,000 tons Campus Heat Load 60 MMBtu/hr (average) Campus-hours) Generator Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller

  11. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, M.J.

    1987-05-04

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  12. A Numerical Model Without Truncation Error for a Steady-State Analysis of a Once-Through Steam Generator

    SciTech Connect (OSTI)

    Sim, Yoon Sub; Kim, Eui Kwang; Eoh, Jae Hyuk [Korea Atomic Energy Research Institute (Korea, Republic of)

    2005-06-15

    To overcome the drawbacks of conventional schemes for a numerical analysis of a steam generator (SG), an efficient numerical model has been developed to analyze the steady state of a once-through-type SG where the feedwater is heated to superheated steam. In the developed model, the temperature and enthalpy are defined at the boundary of a calculation cell, and the exact solutions for the temperature distribution in a calculation cell are utilized. This feature of the developed model frees calculation from the undesirable effects of numerical diffusion, and only a small number of nodes are required. Also, the developed model removes the ambiguity from the parameter values at the inlet and exit of a calculation.The BoSupSG-SS computer code was developed by using the analysis model, and it performed well with only three calculation nodes to analyze a superheated SG. The developed model can be effectively used for the cases where a fast one-dimensional calculation is required such as an SG or system design analysis.

  13. Steam generator behavior during loss-of-feedwater and loss-of-offsite-power ATWS experiments in LOFT

    SciTech Connect (OSTI)

    Koizumi, Y.; Behling, S.R.; Grush, W.H.

    1983-11-01

    Two Anticipated Transient Without Scram (ATWS) experiments, L9-3 and L9-4, were conducted in the Loss-of-Fluid Test (LOFT) facility. The LOFT facility is a volumetrically scaled (1/44) pressurized water reactor (PWR) system with a nuclear core and is designed for integral loss-of-coolant accident/emergency core cooling experiments. Experiment L9-3 simulated a loss-of-feedwater ATWS in a commercial PWR; Experiment L9-4 simulated a loss-of-offsite-power ATWS. The system transient behavior in each experiment was dominated by interaction between the primary-to-secondary heat removal rate in the steam generator and by reactor kinetics in the core. Comparisons of RELAP5/MOD1 calculational results to the measured test data show that the degradation of the primary-to-secondary heat transfer and the transient response of the primary coolant system in both experiments were calculated well.

  14. Investigation of particulate corrosion product transients in the primary coolant of the Winfrith steam generating heavy water reactor

    SciTech Connect (OSTI)

    Means, F.A.; Rodliffe, R.S.; Harding, K.

    1980-03-01

    Equipment for on-line counting and sizing of particles has been used to sample coolant from the primary circuit of a water reactor (the Winfrith steam generating heavy water reactor). The particle size distribution is compared with a determination by electron microscopic examination of a filter sample and is shown to be in good agreement. The technique allows transients in coolant-borne particle concentrations to be sufficiently resolved for analysis in terms of postulated particle deposition and resuspension behavior. The deposition behavior is found to be describable by a first-order rate process with rate constants smaller than those that would be predicted from mass transfer considerations. It is concluded that deposition cannot be limited by mass transfer alone.

  15. Life Estimation of PWR Steam Generator U-Tubes Subjected to Foreign Object-Induced Fretting Wear

    SciTech Connect (OSTI)

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2005-10-15

    This paper presents an approach to the remaining life prediction of steam generator (SG) U-tubes, which are intact initially, subjected to fretting-wear degradation due to the interaction between a vibrating tube and a foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from a three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element models of U-tubes to get the natural frequency, corresponding mode shape, and participation factor. The wear rate of a U-tube caused by a foreign object is calculated using the Archard formula, and the remaining life of the tube is predicted. Also discussed in this study are the effects of the tube modal characteristics, external flow velocity, and tube internal pressure on the estimated results of the remaining life of the tube.

  16. OPTIMAL OPERATION OF AN INTEGRATED ENERGY PARK INCLUDING FOSSIL FUEL POWER GENERATION,

    E-Print Network [OSTI]

    Stanford University

    OPTIMAL OPERATION OF AN INTEGRATED ENERGY PARK INCLUDING FOSSIL FUEL POWER GENERATION, CO2 CAPTURE combustion turbine, and wind generation. Energy park com- ponents are modeled using energy and mass balances. A formal optimization proce- dure is used to determine the optimal hourly dispatch of energy park

  17. Electrode assemblies, plasma apparatuses and systems including electrode assemblies, and methods for generating plasma

    SciTech Connect (OSTI)

    Kong, Peter C; Grandy, Jon D; Detering, Brent A; Zuck, Larry D

    2013-09-17

    Electrode assemblies for plasma reactors include a structure or device for constraining an arc endpoint to a selected area or region on an electrode. In some embodiments, the structure or device may comprise one or more insulating members covering a portion of an electrode. In additional embodiments, the structure or device may provide a magnetic field configured to control a location of an arc endpoint on the electrode. Plasma generating modules, apparatus, and systems include such electrode assemblies. Methods for generating a plasma include covering at least a portion of a surface of an electrode with an electrically insulating member to constrain a location of an arc endpoint on the electrode. Additional methods for generating a plasma include generating a magnetic field to constrain a location of an arc endpoint on an electrode.

  18. Steam Turbine Materials and Corrosion

    SciTech Connect (OSTI)

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 °C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  19. Power Flow Analysis Algorithm for Islanded LV Microgrids Including Distributed Generator Units with

    E-Print Network [OSTI]

    Chaudhary, Sanjay

    Power Flow Analysis Algorithm for Islanded LV Microgrids Including Distributed Generator Units power system. Being able to operate in both grid-connected and islanded mode, a microgrid manages and controls distributed energy resources, energy storage systems and loads, most of them are power electronic

  20. In situ generation of steam and alkaline surfactant for enhanced oil recovery using an exothermic water reactant (EWR)

    DOE Patents [OSTI]

    Robertson, Eric P

    2011-05-24

    A method for oil recovery whereby an exothermic water reactant (EWR) encapsulated in a water soluble coating is placed in water and pumped into one or more oil wells in contact with an oil bearing formation. After the water carries the EWR to the bottom of the injection well, the water soluble coating dissolves and the EWR reacts with the water to produce heat, an alkali solution, and hydrogen. The heat from the EWR reaction generates steam, which is forced into the oil bearing formation where it condenses and transfers heat to the oil, elevating its temperature and decreasing the viscosity of the oil. The aqueous alkali solution mixes with the oil in the oil bearing formation and forms a surfactant that reduces the interfacial tension between the oil and water. The hydrogen may be used to react with the oil at these elevated temperatures to form lighter molecules, thus upgrading to a certain extent the oil in situ. As a result, the oil can flow more efficiently and easily through the oil bearing formation towards and into one or more production wells.

  1. Determination of Nickel Species in Stack Emissions from Eight Residual Oil-Fired Utility Steam-Generating Units

    SciTech Connect (OSTI)

    F Huggins; K Galbreath; K Eylands; L Van Loon; J Olson; E Zillioux; S Ward; P Lynch; P Chu

    2011-12-31

    XAFS spectroscopy has been used to determine the Ni species in particulate matter collected on quartz thimble filters in the stacks of eight residual (No. 6 fuel) oil-burning electric utility steam-generating units. Proper speciation of nickel in emitted particulate matter is necessary to correctly anticipate potential health risks. Analysis of the spectroscopic data using least-squares linear combination methods and a newly developed method specific for small quantities of Ni sulfide compounds in such emissions show that potentially carcinogenic Ni sulfide compounds are absent within the detection limits of the method ({le}3% of the total Ni) in the particulate matter samples investigated. In addition to the major nickel sulfate phase (NiSO{sub 4} {center_dot} 6H{sub 2}O), lesser amounts of (Ni,Mg)O and/or NiFe{sub 2}O{sub 4} were also identified in most emission samples. On the basis of the results from these emission characterization studies, the appropriateness of the U.S. Environmental Protection Agency's assumption that the Ni compound mixture emitted from residual oil-fired power plants is 50% as carcinogenic as nickel subsulfide (Ni{sub 3}S{sub 2}) should be re-evaluated.

  2. Non-Isothermal Steam Mixing Motivation & Objectives

    E-Print Network [OSTI]

    Psaltis, Demetri

    gas turbine is connected to a heat recovery steam generator (HRSG), which together feed a single steam turbine. When running multiple gas turbines at different loads, the HRSGs will produce steam streams into the intermediate pressure (IP) steam turbine (figure 1). The goal of this thesis is to determine a compact yet

  3. Combined Heat and Power Plant Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    waste heat) Gas Turbine University Substation High Pressure Natural Gas Campus Electric Load SouthernCombined Heat and Power Plant Steam Turbine Steam Turbine Chiller Campus Heat Load Steam (recovered Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller to campus cooling

  4. Steam Quality 

    E-Print Network [OSTI]

    Johnston, W.

    1989-01-01

    "STEAM QUALITY has been generally defined as the amount of moisture/vapor (or lack thereof) contained within steam produced from some form of boiler. It has long been used as the standard term for the measurement of ""wet or dry"" steam and as a...

  5. Practical aspects of steam injection processes: A handbook for independent operators

    SciTech Connect (OSTI)

    Sarathi, P.S.; Olsen, D.K.

    1992-10-01

    More than 80% of the total steam injection process operating costs are for the production of steam and the operation of surface and subsurface equipment. The proper design and operation of the surface equipment is of critical importance to the success of any steam injection operation. However, the published monographs on thermal recovery have attached very little importance to this aspect of thermal oil recovery; hence, a definite need exists for a comprehensive manual that places emphasis on steam injection field practices and problems. This handbook is an attempt to fulfill this need. This handbook explores the concept behind steam injection processes and discusses the information required to evaluate, design, and implement these processes in the field. The emphasis is on operational aspects and those factors that affect the technology and economics of oil recovery by steam. The first four chapters describe the screening criteria, engineering, and economics of steam injection operation as well as discussion of the steam injection fundamentals. The next four chapters begin by considering the treatment of the water used to generate steam and discuss in considerable detail the design, operation and problems of steam generations, distribution and steam quality determination. The subsurface aspects of steamflood operations are addressed in chapters 9 through 12. These include thermal well completion and cementing practices, insulated tubulars, and lifting equipment. The next two chapters are devoted to subsurface operational problems encountered with the use of steam. Briefly described in chapters 15 and 16 are the steam injection process surface production facilities, problems and practices. Chapter 17 discusses the importance of monitoring in a steam injection project. The environmental laws and issues of importance to steam injection operation are outlined in chapter 18.

  6. The heat recovery steam generator (HRSG) is a key component of Combined Cycle Power Plants (CCPP). The exhaust (flue gas) from the CCPP gas turbine flows through the HRSG -this gas typically contains a high

    E-Print Network [OSTI]

    The heat recovery steam generator (HRSG) is a key component of Combined Cycle Power Plants (CCPP). The exhaust (flue gas) from the CCPP gas turbine flows through the HRSG - this gas typically contains a high

  7. Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

    SciTech Connect (OSTI)

    Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J.

    1996-09-01

    The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR.

  8. A Thermo-Mechanical Analysis for a Nozzle Header of a Once-Through Steam Generator Designed for an Integral Reactor

    SciTech Connect (OSTI)

    Kim, YongWan; Kim, Dong Ok; Lee, Jae Seon; Kim, Jong In; Zee, Sung Quun [Korea Atomic Energy Research Institute, PO Box 105, YuSong, Taejon, 305-600 (Korea, Republic of)

    2004-07-01

    Thermo-mechanical behavior of the nozzle header of a steam generator developed for an integral reactor was investigated using experimental and finite element methods. The nozzle feedwater header suffers from severe thermal transient loadings during the operation of the nuclear reactor. The nozzle header is exposed to the low temperature inlet feedwater and the high temperature outlet superheated steam. The other side of the nozzle header is in contacts with the high temperature primary coolant. This temperature gradient results in high thermal stresses in the nozzle header structure. The thermal transient loading has been simulated in the test loop. The thermo-hydraulic parameters of the primary and the secondary system were controlled according to the operation mode programmed in the computer. Strain gauges and thermocouples attached at the highly stressed region monitored the thermo-mechanical behavior of the nozzle header. In parallel to the experimental study, the transient behavior of the nozzle header was simulated utilizing a commercial finite element code. The fluid temperature and the pressure obtained from the test loop were used for the input of the finite element analysis. As a result of this investigation, the thermo-mechanical load carrying capacity of the developed steam generator nozzle header was proved numerically and experimentally. (authors)

  9. Preliminary Results from the Industrial Steam System Market Assessment 

    E-Print Network [OSTI]

    McGrath, G. P.; Wright, A. L.

    2002-01-01

    This paper discusses fuel use and potential energy savings in the steam systems of three steam intensive industries: pulp and paper, chemical manufacturing, and petroleum refining. To determine the energy consumption to generate steam...

  10. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01

    and adding the superheated steam to the steam turbine cycle.into gasifier as superheated steam in order to reach a highsignificant amount of superheated steam has to be generated

  11. A Monte Carlo generator of nucleon configurations in complex nuclei including Nucleon-Nucleon correlations

    E-Print Network [OSTI]

    M. Alvioli; H. -J. Drescher; M. Strikman

    2009-09-04

    We developed a Monte Carlo event generator for production of nucleon configurations in complex nuclei consistently including effects of Nucleon-Nucleon (NN) correlations. Our approach is based on the Metropolis search for configurations satisfying essential constraints imposed by short- and long-range NN correlations, guided by the findings of realistic calculations of one- and two-body densities for medium-heavy nuclei. The produced event generator can be used for Monte Carlo (MC) studies of pA and AA collisions. We perform several tests of consistency of the code and comparison with previous models, in the case of high energy proton-nucleus scattering on an event-by-event basis, using nucleus configurations produced by our code and Glauber multiple scattering theory both for the uncorrelated and the correlated configurations; fluctuations of the average number of collisions are shown to be affected considerably by the introduction of NN correlations in the target nucleus. We also use the generator to estimate maximal possible gluon nuclear shadowing in a simple geometric model.

  12. Closed loop steam cooled airfoil

    DOE Patents [OSTI]

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  13. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, Michael J. (Plainfield, IL)

    1988-01-01

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  14. Superheated steam power plant with steam to steam reheater. [LMFBR

    SciTech Connect (OSTI)

    Silvestri, G.J.

    1981-06-23

    A desuperheater is disposed in a steam supply line supplying superheated steam to a shell and tube reheater.

  15. Ultra supercritical turbines--steam oxidation

    SciTech Connect (OSTI)

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, Margaret; Alman, David E.

    2004-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions, which are goals of the U.S. Department of Energy?s Advanced Power Systems Initiatives. Most current coal power plants in the U.S. operate at a maximum steam temperature of 538?C. However, new supercritical plants worldwide are being brought into service with steam temperatures of up to 620?C. Current Advanced Power Systems goals include coal generation at 60% efficiency, which would require steam temperatures of up to 760?C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections. Initial results of this research are presented.

  16. Analysis of steam-generator tube-rupture events combined with auxiliary-feedwater control-system failure for Three Mile Island-Unit 1 and Zion-Unit 1 pressurized water reactors

    SciTech Connect (OSTI)

    Nassersharif, B.

    1986-01-01

    A steam-generator tube-rupture (SGTR) event combined with loss of all offsite alternating-current power and failure of the auxiliary-feedwater (AFW) control system has been investigated for the Three Mile Island-Unit 1 (TMI-1) and Zion-Unit 1 (Zion-1) pressurized water reactors. The Transient Reactor Analysis Code was used to simulate the accident sequence for each plant. The objectives of the study were to predict the plant transient response with respect to tube-rupture flow termination, extent of steam generator overfill, and thermal-hydraulic conditions in the steam lines. Two transient cases were calculated: (1) a TMI-1 SGTR and runaway-AFW transient, and (2) a Zion-1 SGTR and runaway-AFW transient. Operator actions terminated the tube-rupture flow by 1342 s (22.4 min) and 1440 s (24.0 min) for TMI-1 and Zion-1, respectively, but AFW injection was continued. The damaged steam generator (DSG) overfilled by 1273 s (21.2 min) for the TMI-1 calculation and by 1604 s (26.7 min) for the Zion-1 calculation. The DSG steam lines were completely filled by 1500 s (25 min) and 2000 s (33.3 min) for TMI-1 and Zion-1, respectively. The maximum subcooling in the steam lines was approx.63 K (approx.113/sup 0/F) for TMI-1 and approx.44 K (approx.80/sup 0/F) for Zion-1.

  17. Steam System Improvement: A Case Study 

    E-Print Network [OSTI]

    Leigh, N.; Venkatesan, V. V.

    1999-01-01

    usage) where steam generation accounts for 85% of the total energy used. Therefore, optimization of the steam system has the biggest energy saving potential. This paper mill produces 40,000 pounds of steam at 600 psig and distributes it to the paper...

  18. Best Management Practice #8: Steam Boiler Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  19. Oxidation of alloys for advanced steam turbines

    SciTech Connect (OSTI)

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  20. Bearing options, including design and testing, for direct drive linear generators in wave energy converters 

    E-Print Network [OSTI]

    Caraher, Sarah

    2011-11-22

    The key focus of this research was to investigate the bearing options most suited to operation in a novel direct drive linear generator. This was done through bearing comparisons, modelling and testing. It is fundamental ...

  1. Inspect and Repair Steam Traps, Energy Tips: STEAM, Steam Tip...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    installed steam traps may have failed-thus allowing live steam to escape into the condensate return system. In systems with a regularly scheduled maintenance program, leaking...

  2. Deaerators in Industrial Steam Systems, Energy Tips: STEAM, Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Systems Deaerators are mechanical devices that remove dissolved gases from boiler feedwater. Deaeration protects the steam system from the effects of corrosive gases....

  3. Thomas Reddinger Director, Steam

    E-Print Network [OSTI]

    McConnell, Terry

    Thomas Reddinger Director, Steam Operations Steven Richards Assistant Manager of Maintenance & Operations Tim Winterfield Operations Supervisor (Distribution) Deborah Moorhead Office Coordinator III Jacob Donovan- ColinSteam Plant Operator Vincent Massara Steam Plant Operator SU Steam Station/Chilled Water

  4. Environmental Assessment for DOE permission for off-loading activities to support the movement of Millstone Unit 2 steam generator sub-assemblies across the Savannah River Site

    SciTech Connect (OSTI)

    Not Available

    1992-10-01

    The Department of Energy (DOE) has prepared an Environmental Assessment (EA), for the proposed granting of DOE permission of offloading activities to support the movement Millstone Unit 2 steam generator sub-assemblies (SGSAs) across the Savannah River Site (SRS). Based on the analyses in the EA, DOE has determined that the proposed action is not a major Federal action significantly affecting the quality of the human environment within the meaning of the National Environmental Policy Act (NEPA) of 1969. Therefore, an environmental impact statement is not required, and the Department is issuing this Finding of No Significant Impact. On the basis of the floodplain/wetlands assessment in the EA, DOE has determined that there is no practicable alternative to the proposed activities and that the proposed action has been designed to minimize potential harm to or within the floodplain of the SRS boat ramp. No wetlands on SRS would be affected by the proposed action.

  5. Steam Pricing 

    E-Print Network [OSTI]

    Jones, K. C.

    1986-01-01

    stream_source_info ESL-IE-86-06-19.pdf.txt stream_content_type text/plain stream_size 30463 Content-Encoding ISO-8859-1 stream_name ESL-IE-86-06-19.pdf.txt Content-Type text/plain; charset=ISO-8859-1 STEAM PRICING... Kenneth C. Jones Shell Oil Company Houston, Texas ABSTRACT Steam is used in many plants to furnish both heat and mechanical energy. It is typically produced in several fired boilers which may operate at different pressures and with different...

  6. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, Lonnie C. (Powell, TN); Simpson, Marc L. (Knoxville, TN)

    1995-01-01

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  7. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, L.C.; Simpson, M.L.

    1995-01-17

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  8. Tone signal generator for producing multioperator tone signals using an operator circuit including a waveform generator, a selector and an enveloper

    DOE Patents [OSTI]

    Dong, Q.; Jenkins, M.V.; Bernadas, S.R.

    1997-09-09

    A frequency modulation (FM) tone signal generator for generating a FM tone signal is disclosed. The tone signal generator includes a waveform generator having a plurality of wave tables, a selector and an enveloper. The waveform generator furnishes a waveform signal in response to a phase angle address signal. Each wave table stores a different waveform. The selector selects one of the wave tables in response to a plurality of selection signals such that the selected wave table largely provides the waveform signal upon being addressed largely by the phase angle address signal. Selection of the selected wave table varies with each selection signal. The enveloper impresses an envelope signal on the waveform signal. The envelope signal is used as a carrier or modulator for generating the FM tone signal. 17 figs.

  9. Analysis of multiple-tube ruptures in both steam generators for the Three Mile Island-1 pressurized water reactor

    SciTech Connect (OSTI)

    Nassersharif, B.

    1985-01-01

    The operator guidelines were followed for both transients described. Both transients resulted in SG overfill and the tube-rupture flow did not terminate in either transient. The following statements can be deducted from the results of the calculations: the tube-rupture flow could not be stopped for either case during 2600 s (43 min) of transient time; each accident scenario resulted in SG overfill; both SGs overfilled by 1600 s (27 min) and 1800 s (30 min) for Cases 1 and 2, respectively; conditions for isolation of the SGs were not reached; and core subcooling was not lost in either case but the upper head was voided in Case 2. Comparison of the cooldown rates in the two cases after 1200 s (20 min) shows that these rates are equal (i.e., restart of the RCPs did not change the primary-system cooldown rate). However, in Case 2, a steam bubble was formed in the upper head, which did not disappear during the simulated time. One of the immediate actions in the guidelines was to fill both SGs to 95% level. This step was almost unnecessary because the tube-rupture flow was large enough that the 15.4 - mK/s (100 - /sup 0/F h) cooldown-rate limit was exceeded and AFW could not be injected. Also, the guidelines did not address the SG overfill issue.

  10. RELAP5-3D Modeling of Heat Transfer Components (Intermediate Heat Exchanger and Helical-Coil Steam Generator) for NGNP Application

    SciTech Connect (OSTI)

    N. A. Anderson; P. Sabharwall

    2014-01-01

    The Next Generation Nuclear Plant project is aimed at the research and development of a helium-cooled high-temperature gas reactor that could generate both electricity and process heat for the production of hydrogen. The heat from the high-temperature primary loop must be transferred via an intermediate heat exchanger to a secondary loop. Using RELAP5-3D, a model was developed for two of the heat exchanger options a printed-circuit heat exchanger and a helical-coil steam generator. The RELAP5-3D models were used to simulate an exponential decrease in pressure over a 20 second period. The results of this loss of coolant analysis indicate that heat is initially transferred from the primary loop to the secondary loop, but after the decrease in pressure in the primary loop the heat is transferred from the secondary loop to the primary loop. A high-temperature gas reactor model should be developed and connected to the heat transfer component to simulate other transients.

  11. Power conversion unit studies for the next generation nuclear plant coupled to a high-temperature steam electrolysis facility 

    E-Print Network [OSTI]

    Barner, Robert Buckner

    2007-04-25

    energy generation and 2) hydrogen production. Although a next generation plant could be developed as a single-purpose facility, early designs are expected to be dual-purpose. While hydrogen production and advanced energy cycles are still in their early...

  12. Alternatives to traditional water washing used to remove impurities in superheated geothermal steam

    SciTech Connect (OSTI)

    Fisher, D.W.; Jung, D.B. [Two-Phase Engineering & Research, Inc., Santa Rosa, CA (United States)

    1996-12-31

    The method of water washing impurities from superheated geothermal steam as adopted from traditional steam boiler operations in electric power generation stations has been used for a decade and a half under several pseudonyms, e.g., de-superheating, enthalpy modification, de-scaling, etc. Water washing can be effective, but it is costly. It is not necessarily expensive to implement or operate, but the cost of unrecoverable energy lost due to steam enthalpy reduction can be quite high. Are there other ways to remove these undesirables from superheated geothermal steam? That question is the focus of this paper. Several alternatives to water washing will be proposed including dry scrubbing, oil washing, and hybrid cleaning. A discussion of the advantages and disadvantages of each method will be presented along with the various geothermal steam impurities and their effects on the process and equipment.

  13. Optimization of Steam Network in Tehran Oil Refinery 

    E-Print Network [OSTI]

    Khodaie, H.; Nasr, M. R. J.

    2008-01-01

    involved super heater, preheater, water drum, economizer and radiant chamber. In this case study boilers do not have any economizer so no heat exchanger between the incoming boilers feed water and the hot flue gases before they are vented to atmosphere... boiler feed water treatment, steam boilers, steam turbines, steam distribution, steam users and producer. row water needs to be treated before it can be used for steam generation it need to be first filtered to remove suspend solids then need...

  14. Evaluation on double-wall-tube residual stress distribution of sodium-heated steam generator by neutron diffraction and numerical analysis

    SciTech Connect (OSTI)

    Kisohara, N. [Advanced Nuclear System Research and Development Directorate, Japan Atomic Energy Agency (Japan); Suzuki, H.; Akita, K. [Quantum Beam Science Directorate, Japan Atomic Energy Agency (Japan); Kasahara, N. [Dept. of Nuclear Engineering and Management, Univ. of Tokyo (Japan)

    2012-07-01

    A double-wall-tube is nominated for the steam generator heat transfer tube of future sodium fast reactors (SFRs) in Japan, to decrease the possibility of sodium/water reaction. The double-wall-tube consists of an inner tube and an outer tube, and they are mechanically contacted to keep the heat transfer of the interface between the inner and outer tubes by their residual stress. During long term SG operation, the contact stress at the interface gradually falls down due to stress relaxation. This phenomenon might increase the thermal resistance of the interface and degrade the tube heat transfer performance. The contact stress relaxation can be predicted by numerical analysis, and the analysis requires the data of the initial residual stress distributions in the tubes. However, unclear initial residual stress distributions prevent precious relaxation evaluation. In order to resolve this issue, a neutron diffraction method was employed to reveal the tri-axial (radius, hoop and longitudinal) initial residual stress distributions in the double-wall-tube. Strain gauges also were used to evaluate the contact stress. The measurement results were analyzed using a JAEA's structural computer code to determine the initial residual stress distributions. Based on the stress distributions, the structural computer code has predicted the transition of the relaxation and the decrease of the contact stress. The radial and longitudinal temperature distributions in the tubes were input to the structural analysis model. Since the radial thermal expansion difference between the inner (colder) and outer (hotter) tube reduces the contact stress and the tube inside steam pressure contributes to increasing it, the analytical model also took these effects into consideration. It has been conduced that the inner and outer tubes are contacted with sufficient stresses during the plant life time, and that effective heat transfer degradation dose not occur in the double-wall-tube SG. (authors)

  15. Steam reforming catalyst

    DOE Patents [OSTI]

    Kramarz, Kurt W. (Murrysville, PA); Bloom, Ira D. (Bolingbrook, IL); Kumar, Romesh (Naperville, IL); Ahmed, Shabbir (Bolingbrook, IL); Wilkenhoener, Rolf (Oakbrook Terrace, IL); Krumpelt, Michael (Naperville, IL)

    2001-01-01

    A method of forming a hydrogen rich gas from a source of hydrocarbon fuel. A vapor of the hydrocarbon fuel and steam is brought in contact with a two-part catalyst having a dehydrogenation powder portion and an oxide-ion conducting powder portion at a temperature not less than about 770.degree.C. for a time sufficient to generate the hydrogen rich. The H.sub.2 content of the hydrogen gas is greater than about 70 percent by volume. The dehydrogenation portion of the catalyst includes a group VIII metal, and the oxide-ion conducting portion is selected from a ceramic oxide from the group crystallizing in the fluorite or perovskite structure and mixtures thereof. The oxide-ion conducting portion of the catalyst is a ceramic powder of one or more of ZrO.sub.2, CeO.sub.2, Bi.sub.2 O.sub.3, (BiVO).sub.4, and LaGaO.sub.3.

  16. A Case Study of Steam System Evaluation in a Petroleum Refinery 

    E-Print Network [OSTI]

    Venkatesan, V. V.; Iordanova, N.

    2003-01-01

    in the areas of: Steam generation, Steam distribution, Steam Utilization, Condensate recovery, and Combustion optimization in kilns. By implementing all the above 31 ECMs, the refinery is estimated to save $3.5 million annually. Based on our preliminary...

  17. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Broader source: Energy.gov (indexed) [DOE]

    to Recover Low-Pressure Waste Steam Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators...

  18. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, E.P. Jr.

    1999-01-12

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed there between. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock. 2 figs.

  19. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, Jr., Edward P. (Idaho Falls, ID)

    1999-01-01

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  20. International agreement report: Assessment study of RELAP-5 MOD-2 Cycle 36. 01 based on the DOEL-2 Steam Generator Tube Rupture incident of June 1979

    SciTech Connect (OSTI)

    Stubbe, E J

    1986-10-01

    This report presents a code assessment study based on a real plant transient that occurred at the DOEL 2 power plant in Belgium on June 25th 1979. DOEL 2 is a two-loop WESTINGHOUSE PWR plant of 392 MWe. A steam generator tube rupture occurred at the end of a heat-up phase which initiated a plant transient which required substantial operator involvement and presented many plant phenomena which are of interest for code assessment. While real plant transients are of special importance for code validation because of the elimination of code scaling uncertainties, they introduce however some uncertainties related to the specifications of the exact initial and boundary conditions which must be reconstructed from available on-line plant recordings and on-line computer diagnostics. Best estimate data have been reconstructed for an assessment study by means of the code RELAP5/MOD2/CYCLE 36.01. Because of inherent uncertainties in the plant data, the assessment work is focussed on phenomena whereby the comparison between plant data and computer data is based more on trends than on absolute values. Such approach is able to uncover basic code weaknesses and strengths which can contribute to a better understanding of the code potential.

  1. Steam System Optimization 

    E-Print Network [OSTI]

    Aegerter, R. A.

    1998-01-01

    Most plant steam systems are complex systems. Usually the fuel required to produce the steam represents a major expense for manufacturing facilities. By properly operating and maintaining the steam system and making minor improvements, significant...

  2. Steam Digest Volume IV

    SciTech Connect (OSTI)

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  3. Steam Trap Application 

    E-Print Network [OSTI]

    Murphy, J. J.

    1982-01-01

    The effective application of steam traps encompasses three primary areas which are the selection and sizing, the installation, and the monitoring of the steam trapping system. Proper application of steam traps will improve production rates, product...

  4. Method and apparatus for improving the performance of a steam driven power system by steam mixing

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA); Prichard, Andrew W. (Richland, WA); Reid, Bruce D. (Pasco, WA); Burritt, James (Virginia Beach, VA)

    1998-01-01

    A method and apparatus for improving the efficiency and performance of a steam driven power plant wherein addition of steam handling equipment to an existing plant results in a surprising increase in plant performance. For Example, a gas turbine electrical generation system with heat recovery boiler may be installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  5. Steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian David (Mauldin, SC); Barb, Kevin Joseph (Halfmoon, NY); Li, Ming Cheng (Cincinnati, OH); Hyde, Susan Marie (Schenectady, NY); Mashey, Thomas Charles (Coxsackie, NY); Wesorick, Ronald Richard (Albany, NY); Glynn, Christopher Charles (Hamilton, OH); Hemsworth, Martin C. (Cincinnati, OH)

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  6. TRAC-PF1 analysis of LOFT steam-generator feedwater transient test L9-1. [PWR

    SciTech Connect (OSTI)

    Meier, J.K.

    1983-01-01

    The Transient Reactor Analysis Code (TRAC-PF1) calculations were compared to test data from Loss-of-Fluid Test (LOFT) L9-1, which was a loss-of-feedwater transient. This paper includes descriptions of the test and the TRAC input and compares the TRAC-calculated results with the test data. We conclude that the code predicted the experiment well, given the uncertainties in the boundary conditions. The analysis indicates the need to model all the flow paths and heat structures, and to improve the TRAC wall condensation heat-transfer model.

  7. Materials Performance in USC Steam Portland

    SciTech Connect (OSTI)

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  8. Steam separator latch assembly

    DOE Patents [OSTI]

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  9. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect (OSTI)

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energy’s goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  10. Steam oxidation and chromia evaporation in ultrasupercritical steam boilers and turbines

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2009-07-01

    The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 {sup o}C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  11. Cyclohexanone 1 Steam Optimization, Freeport Texas 

    E-Print Network [OSTI]

    Morales, J. R.

    2010-01-01

    Findings in a Mature Manufacturing Process 2010 ACC Energy Efficiency Award Exceptional Merit Cyclohexanone 1 Steam Optimization, Freeport Texas 3 Energy Survey Concept ? 80% of the savings come from 20% of the recommendations: ?What are the critical... Steam Optimization ? The challenge: ? How to optimize steam usage in a mature plant (greater than 25 years) for a commodity product with increased energy costs? ? The answer: ? The activities included a pinch analysis as well as a design...

  12. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    DOE Patents [OSTI]

    Gorman, William G. (Ballston Spa, NY); Carberg, William George (Ballston Spa, NY); Jones, Charles Michael (Ballston Lake, NY)

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  13. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2008-09-01

    Goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  14. Evaluating Packaged Steam Generator Designs 

    E-Print Network [OSTI]

    Ganapathy, V.

    1997-01-01

    carefully. First cost alone should not be the basis for their selection. This paper outlines some of the important design aspects of packaged boilers and how they affect boiler performance and operating costs. Suggestions are also made for proper evaluation...

  15. Steam System Optimization : A Case Study 

    E-Print Network [OSTI]

    Iordanova, N.; Venkatesan, V. V.; Calogero, M.

    2002-01-01

    The steam system optimization (generation, distribution, use and condensate return) offers a large opportunity for action to comply with the new levels of energy efficiency standards. Superior design and improved maintenance practices are the two...

  16. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  17. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, Paul W. (Longwood, FL); Bannister, Ronald L. (Winter Springs, FL)

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  18. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  19. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, Frederick E. (Reading, MA); Smolensky, Leo A. (Concord, MA); Doyle, Edward F. (Dedham, MA); DiBella, Francis A. (Roslindale, MA)

    1994-01-01

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  20. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    , SSAT, and the 3E-Plus Insulation Tool. The Steam Generation Efficiency module focuses on boiler efficiency. In this section the definition of boiler efficiency will be discussed and the various avenues of boiler losses will be explored. Resource Utilization Effectiveness will discuss fuel selection, steam

  1. 1. Introduction The efficiency of steam turbines can be improved by in-

    E-Print Network [OSTI]

    Cambridge, University of

    1. Introduction The efficiency of steam turbines can be improved by in- creasing the maximum-efficiency power plant. 2. Turbines, Steam, Efficiency and Power Plant A power plant has a steam generator which the operating pressure is below about 22 MPa, in which case the steam is separated and passed on to the turbine

  2. Steam drying of products containing solvent mixtures

    SciTech Connect (OSTI)

    Pothmann, E.; Schluender, E.U. [Univ. Karlsruhe (Germany). Inst. fuer Thermische Verfahrenstechnik

    1995-12-31

    Drying experiments with single, porous spheres wetted with mixtures of 2-propanol and water were performed using superheated steam, air, or steam-air mixtures as drying agent. Both the drying rate and the moisture composition were determined experimentally for different temperatures and compositions of the drying agent and for different initial compositions of the moisture. It is shown that evaporation of 2-propanol is enhanced by using superheated steam as drying agent instead of air due to steam condensing on the sample. While the overall drying rate increases with rising steam temperature, the evaporation rate of 2-propanol is hardly affected. When drying samples containing mixtures of 2-propanol and water, internal boiling can occur depending on the vapor-liquid equilibrium. Vapor generated inside the sample may cause mechanical dewatering of the sample which greatly increases the drying rate.

  3. Waste Steam Recovery 

    E-Print Network [OSTI]

    Kleinfeld, J. M.

    1979-01-01

    An examination has been made of the recovery of waste steam by three techniques: direct heat exchange to process, mechanical compression, and thermocompression. Near atmospheric steam sources were considered, but the techniques developed are equally...

  4. Steam Digest 2001

    SciTech Connect (OSTI)

    Not Available

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  5. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  6. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, David O. (Albuquerque, NM); Montoya, Paul C. (Albuquerque, NM); Muir, James F. (Albuquerque, NM); Wayland, Jr., J. Robert (Albuquerque, NM)

    1987-01-01

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  7. Industrial Steam Power Cycles Final End-Use Classification 

    E-Print Network [OSTI]

    Waterland, A. F.

    1983-01-01

    Final end uses of steam include two major classifications: those uses that condense the steam against heat transfer surfaces to provide heat to an item of process or service equipment; and those that require a mass flow of steam for stripping...

  8. 4. Heat exchangers; Steam, steam processes

    E-Print Network [OSTI]

    Zevenhoven, Ron

    to transfer a certain heat rate Q (J/s = W) For a small section dx of the tube (with diameter D), the heat With average temperature difference = for the heat exchanger length, the heat rate can1/74 4. Heat exchangers; Steam, steam processes Ron Zevenhoven Åbo Akademi University Thermal

  9. A power system includes an engine, a motor/generator operatively connected to the engine, and a starter operatively connected to at least one of the engine and the motor/generator.

    DOE Patents [OSTI]

    Hoff, Brian D. (East Peoria, IL); Algrain, Marcelo C. (Peoria, IL)

    2008-12-09

    A power system includes an engine, a motor/generator operatively connected to the engine, and a starter operatively connected to at least one of the engine and the motor/generator.

  10. The culture of Penaeid shrimp in ponds receiving heated discharge water from a steam electric generating station, and their use as indicators of water quality 

    E-Print Network [OSTI]

    Reitsema, Lawrence Alan

    1975-01-01

    University in partial fulfillment of the requirement for the degree of MASTER OF SCIENCE December 1975 Major Sub9ect: Wildlife and Fisheries Sciences THE CULTURE OF PENAEID SHRIMP IN PONDS RECEIVING HEATED DISCHARGE WATER FROM A STEAM ELECTRIC... 70. 0 to 89. 9 mm in length. Shrimp were tagged, tagged and dyed, or left unmarked. Brown shrimp survival was lower. in these ponds than in ponds stocked with postlarvae at the same stocking rate in the brown shrimp experrment. The growth...

  11. Electrical Cost Reduction Via Steam Turbine Cogeneration 

    E-Print Network [OSTI]

    Ewing, T. S.; Di Tullio, L. B.

    1991-01-01

    REDUCTION VIA STEAM TURBINE COGENERATION LYNN B. DI TULLIO, P.E. Project Engineer Ewing Power Systems, Inc. South Deerfield, Mass. ABSTRACT Steam turbine cogeneration is a well established technology which is widely used in industry. However... reducing valves with turbine generator sets in applications with flows as low as 4000 pounds of steam per hour. These systems produce electricity for $0.01 to $.02 per kWh (based on current costs of gas and oil); system cost is between $200 and $800 per...

  12. Materials Performance in USC Steam

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  13. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Q. (Saratoga Springs, NY); Salamah, Samir A. (Niskayuna, NY); DeStefano, Thomas Daniel (Ballston Lake, NY)

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  14. Steam System Survey Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    a steam system, (2) identifying steam properties for the steam system, (3) improving boiler operations, (4) improving resource utilization in the steam system, and (5)...

  15. HP Steam Trap Monitoring 

    E-Print Network [OSTI]

    Pascone, S.

    2011-01-01

    stream_source_info ESL-IC-11-10-61.pdf.txt stream_content_type text/plain stream_size 2024 Content-Encoding ISO-8859-1 stream_name ESL-IC-11-10-61.pdf.txt Content-Type text/plain; charset=ISO-8859-1 STEAM MONITORING HP... Steam Trap Monitoring HP Steam Trap Monitoring ? 12-18 months payback! ? 3-5% permanent reduction in consumption ? LEED Pt.? Innovation in Operations EB O&M ? Saved clients over $1,000,000 Annual consumption Steam Trap Monitoring ? Real...

  16. Steam System Survey Guide

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    TO ACTION-IDENTIFYING STEAM SYSTEM PROPERTIES... 3-1 4. OPPORTUNITIES FOR BOILER EFFICIENCY IMPROVEMENT... 4-1 4.1 OVERVIEW AND GENERAL...

  17. Steam Champions in Manufacturing 

    E-Print Network [OSTI]

    Russell, C.

    2001-01-01

    Traditionally, industrial steam system management has focused on operations and maintenance. Competitive pressures, technology evolution, and increasingly complex regulations provide additional management challenges. The practice of operating a...

  18. Steam-Electric Power-Plant-Cooling Handbook

    SciTech Connect (OSTI)

    Sonnichsen, J.C.; Carlson, H.A.; Charles, P.D.; Jacobson, L.D.; Tadlock, L.A.

    1982-02-01

    The Steam-Electric Power Plant Cooling Handbook provides summary data on steam-electric power plant capacity, generation and number of plants for each cooling means, by Electric Regions, Water Resource Regions and National Electric Reliability Council Areas. Water consumption by once-through cooling, cooling ponds and wet evaporative towers is discussed and a methodology for computation of water consumption is provided for a typical steam-electric plant which uses a wet evaporative tower or cooling pond for cooling.

  19. Sankey Diagram of Onsite Generation in U.S. Manufacturing Sector...

    Energy Savers [EERE]

    below shows offsite inputs of fuel and electricity that flow to conventional boilers, CHP, and other steam- andor electricity-generating systems. Generating steam and...

  20. POWER PLANT RELIABILITY-AVAILABILITY AND STATE REGULATION. VOLUME 7 OF THE FINAL REPORT ON HEALTH AND SAFETY IMPACTS OF NUCLEAR, GEOTHERMAL, AND FOSSIL-FUEL ELECTRIC GENERATION IN CALIFORNIA

    E-Print Network [OSTI]

    Nero, A.V.

    2010-01-01

    generate steam to drive a steam turbine, giving rise to theValves and Pi~ing STEAM TURBINE COMPONENT OUTAGE CAUSESbasically of a steam-driven turbine, an electric generator

  1. Steam Trap Management 

    E-Print Network [OSTI]

    Murphy, J. J.; Hirtner, H. H.

    1985-01-01

    A medium-sized plant of a high technology company is reaping the benefits of a Pro-active Steam Trap Program provided by Yarway's TECH/SERV Division. Initial work began March '84 and the most recent steam trap feasibility study conducted in March...

  2. Steam and Condensate Systems 

    E-Print Network [OSTI]

    Yates, W.

    1980-01-01

    In the late 60's and early 70's oil was plentiful and steam was relatively inexpensive. The switch to low sulphur fuel oil and the oil embargo suddenly changed the picture. The cost of steam rose from $0.50 per 1,000# to today's cost of $4...

  3. Steam and Condensate Systems 

    E-Print Network [OSTI]

    Yates, W.

    1979-01-01

    In the late 60's and early 70's oil was plentiful and steam was relatively inexpensive. The switch to low sulphur fuel oil and the oil embargo suddenly changed the picture. The cost of steam rose from about $0.50 per 1,000# to $3.00 or more. Many...

  4. Experimental and analytical studies of hydrocarbon yields under dry-, steam-, and steam-with-propane distillation 

    E-Print Network [OSTI]

    Jaiswal, Namit

    2007-09-17

    the synthetic sample and experimental study previously carried out. (e) To correlate steam-propane distillation yields for some crude oils and synthetic hydrocarbons to generate steam-propane distillation data that could be used to develop the input data... there is need to develop a model to predict distillate yield under any set of conditions for any heavy oil, requiring only the simulated distillation (SIMDIS) trace (i.e. percent off vs. normal boiling temperature) of the oil. The expected deliverables from...

  5. Hydrogen production from the steam reforming of Dinethyl Ether and Methanol

    SciTech Connect (OSTI)

    Semelsberger, T. A.; Borup, R. L.

    2004-01-01

    This study investigates dimethyl ether (DME) steam reforming for the generation of hydrogen rich fuel cell feeds for fuel cell applications. Methanol has long been considered as a fuel for the generation of hydrogen rich fuel cell feeds due to its high energy density, low reforming temperature, and zero impurity content. However, it has not been accepted as the fuel of choice due its current limited availability, toxicity and corrosiveness. While methanol steam reforming for the generation of hydrogen rich fuel cell feeds has been extensively studied, the steam reforming of DME, CH{sub 3}OCH{sub 3} + 3H{sub 2}O = 2CO{sub 2} + 6H{sub 2}, has had limited research effort. DME is the simplest ether (CH{sub 3}OCH{sub 3}) and is a gas at ambient conditions. DME has physical properties similar to those of LPG fuels (i.e. propane and butane), resulting in similar storage and handling considerations. DME is currently used as an aerosol propellant and has been considercd as a diesel substitute due to the reduced NOx, SOx and particulate emissions. DME is also being considered as a substitute for LPG fuels, which is used extensively in Asia as a fuel for heating and cooking, and naptha, which is used for power generation. The potential advantages of both methanol and DME include low reforming temperature, decreased fuel proccssor startup energy, environmentally benign, visible flame, high heating value, and ease of storage and transportation. In addition, DME has the added advantages of low toxicity and being non-corrosive. Consequently, DME may be an ideal candidate for the generation of hydrogen rich fuel cell feeds for both automotive and portable power applications. The steam reforming of DME has been demonstrated to occur through a pair of reactions in series, where the first reaction is DME hydration followed by MeOH steam reforming to produce a hydrogen rich stream.

  6. Streams of Steam The Steam Boiler Specification Case Study

    E-Print Network [OSTI]

    Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

  7. Assessment of the SRI Gasification Process for Syngas Generation with HTGR Integration -- White Paper

    SciTech Connect (OSTI)

    A.M. Gandrik

    2012-04-01

    This white paper is intended to compare the technical and economic feasibility of syngas generation using the SRI gasification process coupled to several high-temperature gas-cooled reactors (HTGRs) with more traditional HTGR-integrated syngas generation techniques, including: (1) Gasification with high-temperature steam electrolysis (HTSE); (2) Steam methane reforming (SMR); and (3) Gasification with SMR with and without CO2 sequestration.

  8. Managing steam: An engineering guide to industrial, commercial, and utility systems

    SciTech Connect (OSTI)

    Makansi, J.

    1985-01-01

    This book is a guide to steam production, utilization, handling, transport, system optimization, and condensation and recovery. This book incudes a description of how steam, condensate, and hot water are used in various industrial, commercial, institutional, and utility sectors and explains how steam is generated and distributed. Waste-heat recovery, fluidized-bed boilers, and cogeneration systems and boiler control theory are discussed. The book also describes different types of valves, valve components, regulators, steam traps, and metering devices available for managing steam and condensate and discusses maintaining steam systems for optimum service and longer life.

  9. Steam Condensation Induced Waterhammer 

    E-Print Network [OSTI]

    Kirsner, W.

    2000-01-01

    mer-- i.e. fast moving steam picking up a slug of condensate and hurling it downstream against an elbow or a valve. Condensation Induced Waterham mer can be 100 times more powerful than this type of waterhammer. Because it does not require flowing... to seek relief from the Owner. A compromise was negotiated after the first week- steam would be de-energized at midnight before each workday, asbestos abators would start work at 4:00 a.m. and finish by noontime at which time steam would be restored...

  10. Steam System Data Management 

    E-Print Network [OSTI]

    Roberts, D.

    2013-01-01

    stream_source_info ESL-IE-13-05-35.pdf.txt stream_content_type text/plain stream_size 5953 Content-Encoding ISO-8859-1 stream_name ESL-IE-13-05-35.pdf.txt Content-Type text/plain; charset=ISO-8859-1 Steam System Data... Certifications ?Retired From Chevron After 25 Years ? Established A Steam System Program ? Planner For Routine Maintenance Work ? Planner For Steam System Improvements ? Wal-Tech Valve, Inc. ? Purchased Wal-Tech Valve, Inc. In 2007 ? Implemented Safety...

  11. Steam Partnerships: Case Study of Improved Energy Efficiency 

    E-Print Network [OSTI]

    Calogero, M. V.; Hess, R. E.; Leigh, N.

    2002-01-01

    energy consumers. They have supplied the energy commodities (fuel, electricity, or water) and may have even assisted with energy (steam) generation and production. But in most cases, their assistance and expertise came up short when dealing...

  12. The Economics of Back-Pressure Steam Turbines 

    E-Print Network [OSTI]

    Wagner, J. R.; Choroszylow, E.

    1982-01-01

    Recently, back-pressure steam turbines have become the focal point in many cogeneration applications. This is a result of the savings in operating costs associated with the generation of electrical or mechanical power coincident with the economical...

  13. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    SciTech Connect (OSTI)

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  14. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Steam Distribution Losses Module 1 June 29, 2010 Steam EndUser Training Steam Distribution System Losses Module Slide 1 pressure. #12;DOE's BestPractices Steam End User Training Steam End User Training Steam Distribution

  15. How to Calculate the True Cost of Steam | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators Steam Pressure Reduction: Opportunities and Issues Recover Heat from...

  16. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Pennycook, Steve

    engines, microturbines, steam turbines, fuel cells · CHP waste-heat-activated technologies -- generation offers extraordinary benefits in terms of energy efficiency and emissions reductions by optimizing

  17. Steam Pressure-Reducing Station Safety and Energy Efficiency Improvement Project

    SciTech Connect (OSTI)

    Lower, Mark D [ORNL; Christopher, Timothy W [ORNL; Oland, C Barry [ORNL

    2011-06-01

    The Facilities and Operations (F&O) Directorate is sponsoring a continuous process improvement (CPI) program. Its purpose is to stimulate, promote, and sustain a culture of improvement throughout all levels of the organization. The CPI program ensures that a scientific and repeatable process exists for improving the delivery of F&O products and services in support of Oak Ridge National Laboratory (ORNL) Management Systems. Strategic objectives of the CPI program include achieving excellence in laboratory operations in the areas of safety, health, and the environment. Identifying and promoting opportunities for achieving the following critical outcomes are important business goals of the CPI program: improved safety performance; process focused on consumer needs; modern and secure campus; flexibility to respond to changing laboratory needs; bench strength for the future; and elimination of legacy issues. The Steam Pressure-Reducing Station (SPRS) Safety and Energy Efficiency Improvement Project, which is under the CPI program, focuses on maintaining and upgrading SPRSs that are part of the ORNL steam distribution network. This steam pipe network transports steam produced at the ORNL steam plant to many buildings in the main campus site. The SPRS Safety and Energy Efficiency Improvement Project promotes excellence in laboratory operations by (1) improving personnel safety, (2) decreasing fuel consumption through improved steam system energy efficiency, and (3) achieving compliance with applicable worker health and safety requirements. The SPRS Safety and Energy Efficiency Improvement Project being performed by F&O is helping ORNL improve both energy efficiency and worker safety by modifying, maintaining, and repairing SPRSs. Since work began in 2006, numerous energy-wasting steam leaks have been eliminated, heat losses from uninsulated steam pipe surfaces have been reduced, and deficient pressure retaining components have been replaced. These improvements helped ORNL reduce its overall utility costs by decreasing the amount of fuel used to generate steam. Reduced fuel consumption also decreased air emissions. These improvements also helped lower the risk of burn injuries to workers and helped prevent shrapnel injuries resulting from missiles produced by pressurized component failures. In most cases, the economic benefit and cost effectiveness of the SPRS Safety and Energy Efficiency Improvement Project is reflected in payback periods of 1 year or less.

  18. Evaluating Steam Trap Performance 

    E-Print Network [OSTI]

    Fuller, N. Y.

    1986-01-01

    stream_source_info ESL-IE-86-06-126.pdf.txt stream_content_type text/plain stream_size 11555 Content-Encoding ISO-8859-1 stream_name ESL-IE-86-06-126.pdf.txt Content-Type text/plain; charset=ISO-8859-1 EVALUATING STEAM... TRAP PERFORMANCE Noel Y Fuller, P.E. Holston Defense Corporation Kingsport, Tennessee ABSTRACT Laboratory tests were conducted on several types of steam traps at Holston Defense Corporation in Kingsport, Tennessee. Data from these tests...

  19. Reduction in Unit Steam Production 

    E-Print Network [OSTI]

    Gombos, R.

    2004-01-01

    In 2001 the company's Arch-Brandenburg facility faced increased steam costs due to high natural gas prices and decreased production due to shutdown of a process. The facility was challenged to reduce unit steam consumption to minimize the effects...

  20. Steam System Forecasting and Management 

    E-Print Network [OSTI]

    Mongrue, D. M.; Wittke, D. O.

    1982-01-01

    Union Carbide's Taft Plant is a typical petrochemical complex with several processes that use and produce various fuel and steam resources. The plant steam and fuel system balances vary extensively since several process units 'block operate...

  1. Economics of Steam Pressure Reduction 

    E-Print Network [OSTI]

    Sylva, D. M.

    1985-01-01

    Economics of Steam Pressure Reduction is a technical paper that addresses the operating and economic advantages associated with the program to lower the steam operating pressure. Evaluation of a testing program will be discussed. The paper...

  2. Subsurface steam sampling in Geysers wells

    SciTech Connect (OSTI)

    Lysne, P. [Lysne (Peter), Albuquerque, NM (United States); Koenig, B. [Unocal Geothermal and Power Operations Group, Santa Rose, CA (United States); Hirtz, P. [Thermochem, Inc., Santa Rosa, CA (United States); Normann, R.; Henfling, J. [Sandia National Labs., Albuquerque, NM (United States)

    1997-01-01

    A new downhole sampling tool has been built for use in steam wells at The Geysers geothermal reservoir. The tool condenses specimens into an initially evacuated vessel that is opened down hole at the direction of an on-board computer. The tool makes a temperature log of the well as it is deployed, and the pressure and temperature of collected specimens are monitored for diagnostic purposes. Initial tests were encouraging, and the Department of Energy has funded an expanded effort that includes data gathering needed to develop a three-dimensional model of The Geysers geochemical environment. Collected data will be useful for understanding the origins of hydrogen chloride and non-condensable gases in the steam, as well as tracking the effect of injection on the composition of produced steam. Interested parties are invited to observe the work and to join the program.

  3. Method of removing cesium from steam

    DOE Patents [OSTI]

    Carson, Jr., Neill J. (Clarendon Hills, IL); Noland, Robert A. (Oak Park, IL); Ruther, Westly E. (Skokie, IL)

    1991-01-01

    Method for removal of radioactive cesium from a hot vapor, such as high temperature steam, including the steps of passing input hot vapor containing radioactive cesium into a bed of silicate glass particles and chemically incorporating radioactive cesium in the silicate glass particles at a temperature of at least about 700.degree. F.

  4. CO-operation development project for new treatment of steam generator's - impact on final disposal volumes and recycling in Northern Europe

    SciTech Connect (OSTI)

    Wirendal, B.O.; Lindstrom, A.; Lindberg, M.; Hansson, T.

    2007-07-01

    This paper describes a real case of cost effective volume reduction of a retired, full size SG removed from the Ringhals Nuclear Power Plant, Sweden. The project is described from the first step of fulfilling the demands from the authorities before treatment to the results of the treatment. The evaluations of the method is also included and compared to the other possibilities and the driving forces that work in favour of our method. The waste owners' strategy is also described in this paper. Finally is the method of treatment described as a principle as well as the results. Technical details as well as detailed results are given in Paper 7131 [ref 1]. (authors)

  5. Steam Efficiency: Impacts from Boilers to the Boardroom 

    E-Print Network [OSTI]

    Russell, C.

    2000-01-01

    potentially include increased shareholder value, market branding opportunities, avoidance of emission control penalties, and improvements in workplace safety. This discussion also covers the U.S. Department of Energy's BestPractices Steam program, which...

  6. Steam distribution and energy delivery optimization using wireless sensors

    SciTech Connect (OSTI)

    Olama, Mohammed M [ORNL; Allgood, Glenn O [ORNL; Kuruganti, Phani Teja [ORNL; Sukumar, Sreenivas R [ORNL; Djouadi, Seddik M [ORNL; Lake, Joe E [ORNL

    2011-01-01

    The Extreme Measurement Communications Center at Oak Ridge National Laboratory (ORNL) explores the deployment of a wireless sensor system with a real-time measurement-based energy efficiency optimization framework in the ORNL campus. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize the energy delivery within the steam distribution system. We address the goal of achieving significant energy-saving in steam lines by monitoring and acting on leaking steam valves/traps. Our approach leverages an integrated wireless sensor and real-time monitoring capabilities. We make assessments on the real-time status of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observe the state measurements of these sensors. Our assessments are based on analysis of the wireless sensor measurements. We describe Fourier-spectrum based algorithms that interpret acoustic vibration sensor data to characterize flows and classify the steam system status. We are able to present the sensor readings, steam flow, steam trap status and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  7. Task 1—Steam Oxidation (NETL-US)

    SciTech Connect (OSTI)

    G. R. Holcomb

    2010-05-01

    The proposed steam in let temperature in the Advanced Ultra Supercritical (A·USC) steam turbine is high enough (760°C) Ihat traditional turbine casing and valve body materials such as ferr;tic/manensitic steels will not suffice due to temperature lim itations of this class of materials. Cast versions of three traditionally wrought Ni-based superalloys (Haynes 263. Haynes 282, and Nimonic 105) were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantia l: 2-5,000 kg each half and on the order of 100 nun thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equi valem microslruclUre •. A multi_step homogenization heat treatment was d~ve loped to better disperse the al loy constituents. These castings were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (al 760 and 800 "C).

  8. Steam Pressure Reduction Opportunities and Issues 

    E-Print Network [OSTI]

    Berry, J.; Griffin, B.; Wright, A. L.

    2006-01-01

    of changes in the high-pressure side of the steam system from the boiler through the condensate return system. In the boiler plant, losses from combustion, boiler blowdown, radiation, and steam venting from condensate receivers would be reduced... by reducing steam pressure. Similarly, in the steam distribution system, losses from radiation, flash steam vented from condensate receivers, and component and steam trap leakage would also be reduced. There are potential problems associated with steam...

  9. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam Sterilizer Condensate Retrofit Kit Steam sterilizers are heated by steam that condenses and...

  10. PREDICTION OF OXIDE SCALE EXFOLIATION IN STEAM TUBES

    SciTech Connect (OSTI)

    Sabau, Adrian S; Wright, Ian G

    2010-01-01

    Numerical simulation results are presented for the prediction of the likelihood of oxide scale exfoliation from superheater tubes. The scenarios considered involved alloys T22, TP347H, and TP347HFG subjected to a simplified operating cycle in a power plant generating supercritical steam. The states of stress and strain of the oxides grown in steam were based solely on modeling the various phenomena experienced by superheater tubes during boiler operation, current understanding of the oxidation behavior of each alloy in steam, and consideration of operating parameters such as heat flux, tube dimensions, and boiler duty cycle. Interpretation of the evolution of strain in these scales, and the approach to conditions where scale failure (hence exfoliation) is expected, makes use of the type of Exfoliation Diagrams that incorporate various cracking and exfoliation criteria appropriate for the system considered. In these diagrams, the strain accumulation with time in an oxide is represented by a strain trajectory derived from the net strain resulting from oxide growth, differences in coefficients of thermal expansion among the components, and relaxation due to creep. It was found that an oxide growing on a tube subjected to routine boiler load cycling conditions attained relatively low values of net strain, indicating that oxide failure would not be expected to occur during normal boiler operation. However, during a boiler shut-down event, strains sufficient to exceed the scale failure criteria were developed after times reasonably in accord with plant experience, with the scales on the ferritic steel failing in tension, and those on the austenitic steels in compression. The results presented illustrate that using this approach to track the state of strain in the oxide scale through all phases of boiler operation, including transitions from full-to-low load and shut-down events, offers the possibility of identifying the phase(s) of boiler operation during which oxide failure is most likely to occur.

  11. Steam Technical Brief: Industrial Steam System Heat-Transfer Solutions

    SciTech Connect (OSTI)

    None

    2010-06-25

    This BestPractices Steam Technical Brief provides an overview of considerations for selecting the best heat-transfer solution for various applications.

  12. Investigation of the Effect of In-Situ Catalyst on the Steam Hydrogasification of Biomass

    E-Print Network [OSTI]

    FAN, XIN

    2012-01-01

    feasibility of biomass gasification for power generation,Li, X.T. , et al. , Biomass gasification in a circulatingP.U. , Steam-gasification of biomass in a fluidized-bed of

  13. Steam generator with integral downdraft dryer

    SciTech Connect (OSTI)

    Hochmuth, F.W.

    1992-02-01

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  14. The Economics of Steam Electric Generation 

    E-Print Network [OSTI]

    Ophaug, R. A.; Birget, C. D.

    1980-01-01

    and the procedure for reaching an equitable solution. The approach uses a system of programs which meet both present and future requirements. Each program has different operating costs and capital investments spread over an extended period of time. Simple load...

  15. Direct-Steam Linear Fresnel Performance Model for NREL's System Advisor Model

    SciTech Connect (OSTI)

    Wagner, M. J.; Zhu, G.

    2012-09-01

    This paper presents the technical formulation and demonstrated model performance results of a new direct-steam-generation (DSG) model in NREL's System Advisor Model (SAM). The model predicts the annual electricity production of a wide range of system configurations within the DSG Linear Fresnel technology by modeling hourly performance of the plant in detail. The quasi-steady-state formulation allows users to investigate energy and mass flows, operating temperatures, and pressure drops for geometries and solar field configurations of interest. The model includes tools for heat loss calculation using either empirical polynomial heat loss curves as a function of steam temperature, ambient temperature, and wind velocity, or a detailed evacuated tube receiver heat loss model. Thermal losses are evaluated using a computationally efficient nodal approach, where the solar field and headers are discretized into multiple nodes where heat losses, thermal inertia, steam conditions (including pressure, temperature, enthalpy, etc.) are individually evaluated during each time step of the simulation. This paper discusses the mathematical formulation for the solar field model and describes how the solar field is integrated with the other subsystem models, including the power cycle and optional auxiliary fossil system. Model results are also presented to demonstrate plant behavior in the various operating modes.

  16. Environmental assessment of a proposed steam flood of the Shallow Oil Zone, Naval Petroleum Reserve No. 1 (Elk Hills), Kern County, California

    SciTech Connect (OSTI)

    Not Available

    1985-01-01

    The US Department of Energy proposes to develop a limited enhanced oil recovery project in the Shallow Oil Zone at Naval Petroleum Reserve No. 1 (NPR-1) Elk Hills. The project would employ steam forced into the oil-bearing formation through injector wells, and would involve two phases. The initiation of the second phase would be dependent on the economic success of the first phase. The total project would require the drilling of 22 new wells in a 45-acre area supporting seven existing production wells. It would also require construction of various surface facilities including a tank setting (gas-oil separation system), steam generators, and a water treatment plant. Adverse environmental impacts associated with the proposed steam flood project would include the effects on vegetation, wildlife and land-use resulting from the total reconfiguration of the topography within the project bondaries. Other adverse impacts include the emission of oxides of nitrogen, carbon monoxide, hydrocarbons and particulates from steam generators, vehicles and associated surface facilities. Minor adverse impacts include localized noise and dust during constuction, and reduction of visual quality. 48 refs., 7 figs., 10 tabs.

  17. Process for purifying geothermal steam

    DOE Patents [OSTI]

    Li, Charles T. (Richland, WA)

    1980-01-01

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  18. The Elimination of Steam Traps 

    E-Print Network [OSTI]

    Dickman, F.

    1985-01-01

    compile published data by three leading steam trap facturers. ANNUAL COST OF STEAM LOSS FOR 100 PSIG STEAM AT $5/1000 LBS. TgpOrlflce l18nul8ctuNf M.,utectu,., DI.mNr A' 84 1/." . $ 3,150 $ 2,313 e to from nu ufKluNf co 3,1711 1/4" $12,eoo $ 9...

  19. FLASH predictions of the MB-2 steam line break tests

    SciTech Connect (OSTI)

    Lincoln, F.W.; Coffield, R.D.; Johnson, E.G.

    1992-12-31

    If a main steam line from a pressurized water reactor (PWR) steam generator were to rupture, the effect would be a depressurization of the secondary side and a consequential overcooling transient on the primary side. Analyses must accurately predict the effects of the rapid cooldown of the reactor vessel coolant on positive nuclear-kinetic reactivity feedback to the core plus thermal shock to the reactor vessel and other primary system components. Many early studies of the steam line break (SLB) transient made extremely conservative assumptions to maximize the primary to secondary heat transfer which in turn maximized the reactor vessel cooldown rate. Among the more significant of these assumptions was that flow from the break was pure steam and that the tube bundle remained covered until the secondary mass inventory was significantly reduced. The Model F commercial PWR steam generator testing performed in the Model Boiler No. 2 (MB-2) facility located at the Westinghouse Engineering Test Facility in Tampa, Florida provided data to better qualify the actual variation in these key parameters. A conclusion of this analysis is that the MB-2 steam line break data base is accurate and of sufficient detail to provide a valuable basis for making comparisons relative to code predictions. Results obtained using the FLASH transient safety analysis code were found to be in excellent agreement with the data.

  20. Assessment of superheated steam drying of wood waste

    SciTech Connect (OSTI)

    Woods, B.G.; Nguyen, Y.; Bruce, S.

    1994-12-31

    A 5 MW co-generation facility using wood waste is described which will supply power to Ontario Hydro, steam to the sawmill for process heating, and hot water for district heating customers in the town. The use of superheated steam for drying the wood was investigated to determine the impact on boiler performance, the environmental impact and the economic feasibility. The main benefit with superheated steam drying is the reduction in VOC emissions. The capital cost is currently higher with superheated steam drying, but further investigation is warranted to determine if the cost reductions which could be achieved by manufacturing the major components in North America are sufficient to make the technology cost competitive.

  1. High performance steam development. Final report, Phase No. 3: 1500{degree}F steam plant for industrial cogeneration prototype development tests

    SciTech Connect (OSTI)

    Duffy, T.; Schneider, P.

    1996-01-01

    As a key part of DOE`s and industry`s R&D efforts to improve the efficiency, cost, and emissions of power generation, a prototype High Performance Steam System (HPSS) has been designed, built, and demonstrated. The world`s highest temperature ASME Section I coded power plant successfully completed over 100 hours of development tests at 1500{degrees}F and 1500 psig on a 56,000 pound per hour steam generator, control valve and topping turbine at an output power of 5500 hp. This development advances the HPSS to 400{degrees}F higher steam temperature than the current best technology being installed around the world. Higher cycle temperatures produce higher conversion efficiencies and since steam is used to produce the large majority of the world`s power, the authors expect HPSS developments will have a major impact on electric power production and cogeneration in the twenty-first century. Coal fueled steam plants now produce the majority of the United States electric power. Cogeneration and reduced costs and availability of natural gas have now made gas turbines using Heat Recovery Steam Generators (HRSG`s) and combined cycles for cogeneration and power generation the lowest cost producer of electric power in the United States. These gas fueled combined cycles also have major benefits in reducing emissions while reducing the cost of electricity. Development of HPSS technology can significantly improve the efficiency of cogeneration, steam plants, and combined cycles. Figure 2 is a TS diagram that shows the HPSS has twice the energy available from each pound of steam when expanding from 1500{degrees}F and 1500 psia to 165 psia (150 psig, a common cogeneration process steam pressure). This report describes the prototype component and system design, and results of the 100-hour laboratory tests. The next phase of the program consists of building up the steam turbine into a generator set, and installing the power plant at an industrial site for extended operation.

  2. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in todayâ??s high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors, casings and valves, and to perform scale-up studies to establish a design basis for commercial scale components. A supplemental program funded by the Ohio Coal Development Office will undertake supporting tasks such as testing and trials using existing atmospheric, vacuum and developmental pressure furnaces to define specific metal casting techniques needed for producing commercial scale components.

  3. Review of Orifice Plate Steam Traps

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... 25 iv v LIST OF FIGURES Figure Page 1 Steam supply and condensate drainage piping for a common space heater ... 1 2 Typical orifice plate steam...

  4. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect (OSTI)

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  5. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian D. (Mauldin, SC); Wesorick, Ronald R. (Albany, NY)

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  6. Steam boosted internal combustion engine

    SciTech Connect (OSTI)

    Green, M.A.

    1987-01-20

    A device is described to supplement the power produced by burning fuel in an internal combustion engine with steam, the device comprising: a means for producing a constant flow of water past a boiler means; a means for allowing the water to flow in the direction of the boiler; a boiler means external to the internal combustion engine to convert the water into superheated steam; a means for controlling the pressure of the water such that the water pressure is greater than the pressure of the steam produced by the boiler; and a means for injection of the superheated steam directly into a cylinder of the internal combustion engine, a means for producing a constant flow of water at a pressure greater than the pressure of the superheated steam, wherein the constant flow means at greater pressure comprises a chamber with a gaseous component, with the gaseous component being of constant volume and exerting constant pressure upon water within the chamber.

  7. Association mining consists of pattern mining and rule generation. The first phase often takes a long time to find all frequent patterns, also including much noise. The

    E-Print Network [OSTI]

    Liang, Huizhi "Elly"

    Association mining consists of pattern mining and rule generation. The first phase often takes consuming activity that can generate many redundant rules. To improve the quality of association mining in databases, this thesis provides a new technique, granule-based association mining, for knowledge discovery

  8. Instrumentation and Control of a Steam Plant Using a Microprocessor Based Controller 

    E-Print Network [OSTI]

    Mattes, D. A.; Day, J.

    1979-01-01

    , and two 400 HP boilers and one 300 HP boiler are housed in Plant B. All boilers are fired with #2 oil. The steam pressure generated in Plant A is 60 PSI to provide steam for heating and kitchen load; and 125 PSI in Plant B for laundry, heating and kitchen...

  9. DOE's BestPractices Steam End User Training Blowdown Losses 1

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    affect on boiler efficiency. [Slide Visual ­Blowdown Losses Title Page] Steam Generation Efficiency 2 ­ Blowdown The next type of loss investigated is blowdown loss. Boiler feedwater is very clean the boiler--the majority of the chemicals entering the boiler with feedwater are not soluble in the steam

  10. Steam turbine field testing techniques using a computerized data acquisition system

    SciTech Connect (OSTI)

    Shafer, H.S.; Cotton, K.C.; Kellyhouse, W.W.; Smith, D.P.

    1982-01-01

    An automatic data acquisition system for conducting full-scale ASME (1) acceptance tests of large steam turbine-generators is described. This includes the instrumentation, the interfacing hardware for analog to digital conversion and transmission of the data to the trailer mounted computer, the software that controls the acquisition of the data, and the calculation of test results. In addition, the application of this automatic data acquisition system for conducting the ASME acceptance test at Consumers Power Company's J.H. Campbell Unit 3 is discussed.

  11. Hydrogen chloride in superheated steam and chloride in deep brine at The Geysers geothermal field, California

    SciTech Connect (OSTI)

    Haizlip, J.R.; Truesdell, A.H.

    1988-01-01

    Chloride (Cl) concentrations of 10-120 ppm{sub w} have been measured in superheated steam produced by wells at The Geysers, a vapor-dominated geothermal field in northern California. Corrosion of the well casing and steam-gathering system has been recognized in some parts of The Geysers, and is apparently related to the presence of Cl. Cl in the steam is in a volatile form, generated with the steam at reservoir temperatures, and probably travels to the wellhead as HCl gas. Published experimental data for partial pressures of HCl in steam over aqueous HCl solutions and for dissociation constants of HCl were used to calculate distribution coefficients for HCl. Reservoir liquid Cl concentrations capable of generating steam with the observed Cl concentrations were then calculated as a function of pH and temperatures from 250 to 350º C. Equilibrium mineral/liquid reactions with the K-mica and K-feldspar assemblage found in the wells limit the reservoir liquid pH values at various Cl concentrations to about 5 to 6 (near neutral at 250 to 350º C). Within this pH range, liquid at 250º C could not produce steam containing the high Cl concentrations observed. However, liquid at higher temperatures (300 to 350º C) with chloride concentrations greater than 10,000 ppm{sub w} could generate steam with 10 to over 200 ppm{sub w} Cl. There is a positive correlation between pH and the chloride concentrations required to generate a given Cl concentration in steam. The concentration of Cl in superheated steam constrains not only the reservoir liquid composition, but the temperature at which the steam last equilibrated with liquid.

  12. On Water, Steam and String Theory

    E-Print Network [OSTI]

    Christof Schmidhuber

    1997-01-22

    This is a colloquium-style review lecture for physicists and non-physicists, as part of the requirements for ``Habilitation'' at the university of Bern: At a pressure of 220 atm. and a temperature of 374 Celsius there is a second-order phase transition between water and steam. Understanding it requires the concept of the renormalization group. Images from computer simulations of the lattice gas model (included) are used to explain its basic ideas. It is briefly reviewed how the renormalization group is used to compute critical coefficients for the water-steam phase transition, in good agreement with experiment. Applications in particle physics and string theory are mentioned. The appendix contains a sample of the author's results on renormalization group flows in theories with dynamical gravity and their relation to perturbative string theory: gravity modifies critical coefficients and phase diagrams, in agreement with numerical calculations, and leads to curious phenomena such as oscillating flows and quantum mechanical flows.

  13. Reliable steam: To cogenerate or not to cogenerate?

    SciTech Connect (OSTI)

    Jaber, D.; Jones, T.; D'Anna, L.; Vetterick, R.

    1999-07-01

    Leading industrial companies and institutions are forever seeking new and better ways to reduce their expenses, reduce waste, meet environmental standards, and, in general, improve their bottom-line. One approach to achieving all of these goals is a 100 year-old concept, cogeneration. Many industrial and institutional plants need thermal energy, generally as steam, for manufacturing processes and heating. They also need electric power for motors, lighting, compressed air and air conditioning. Traditionally, these fundamental needs are met separately. Steam is produced with industrial boilers and electricity is purchased from a local utility company. However, these needs can be met at the same time with cogeneration, using the same heat source. Cogeneration is the concurrent production of electrical power and thermal energy from the same heat source. Large steam users commonly take advantage of cogeneration by using high pressure steam with a back pressure turbine to generate electricity, and extract lower pressure steam from the turbine exhaust for their process needs. This approach reduces their electric utility bills while still providing thermal energy for industrial processes. The result is also a more efficient process that uses less total heat and discharges less smoke up the stack. Newer technologies are making cogeneration opportunities available to smaller-sized thermal plants, and electric utility deregulation opportunities are causing many CEOs to seriously consider cogeneration in their manufacturing plants. Whether steam is created through cogeneration or separate generation, many opportunities exist to improve productivity in the distribution system, operation, and maintenance. These opportunities are captured by taking a systems approach, which is promoted by programs such as the Department of Energy's Steam Challenge.

  14. Steam Power Partnership: Improving Steam System Efficiency Through Marketplace Partnerships 

    E-Print Network [OSTI]

    Jones, T.

    1997-01-01

    The Alliance to Save Energy, a national nonprofit organization based in Washington DC, and the U.S. Department of Energy are working with energy efficiency suppliers to promote the comprehensive upgrade of industrial steam systems. Like EPA's Green...

  15. ProSteam- A Structured Approach to Steam System Improvement 

    E-Print Network [OSTI]

    Eastwood, A.

    2002-01-01

    improved insulation, better condensate return, increased process integration, new steam turbines or even the installation of gas-turbine based cogeneration. This approach allows sites to develop a staged implementation plan for both operational and capital...

  16. Task 1: Steam Oxidation,”

    SciTech Connect (OSTI)

    I. G. Wright and G. R. Holcomb

    2009-03-01

    Need to improve efficiency, decrease emissions (esp. CO2) associated with the continued use of coal for power generation

  17. The value of steam turbine upgrades

    SciTech Connect (OSTI)

    Potter, K.; Olear, D.

    2005-11-01

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  18. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect (OSTI)

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  19. Steam Plant Conversion Eliminating Campus Coal Use

    E-Print Network [OSTI]

    Dai, Pengcheng

    Steam Plant Conversion Eliminating Campus Coal Use at the Steam Plant #12;· Flagship campus region produce 14% of US coal (TN only 0.2%) Knoxville and the TN Valley #12;· UT is one of about 70 U.S. colleges and universities w/ steam plant that burns coal · Constructed in 1964, provides steam for

  20. The Steam System Scoping Tool: Benchmarking Your Steam Operations Through Best Practices 

    E-Print Network [OSTI]

    Wright, A.; Hahn, G.

    2001-01-01

    system efficiency. The BestPractices Steam effort, a part of the DOE-OIT effort, has developed a new tool that steam energy managers and operations personnel can use to assess their steam operations and improve their steam energy usage -the Steam System...

  1. Steam System Improvement: A Case Study 

    E-Print Network [OSTI]

    Venkatesan, V. V.; Leigh, N.

    1998-01-01

    , steam requirements for bo process heating and power service do not alwa s coincide. This may leads to an excess of 10 pressure steam that needs to be vented, or a de d for low-pressure steam that has to be supplied from a PRY. Condensing low... condensate. Other direct steam users like oil burners soot blowers and desalters are not in service. Condensate from the steam distribution system is returned to the boiler house in two ways. For large steam users with modulating pressure, steam drums...

  2. Co-Generation at a Practical Plant Level 

    E-Print Network [OSTI]

    Feuell, J.

    1980-01-01

    The Steam Turbine: A basic description of how a steam turbine converts available heat into mechanical energy to define the formulae used for the cost comparisons in the subsequent examples. Co-Generation: Comparison between condensing cycle...

  3. Improving heat capture for power generation in coal gasification plants

    E-Print Network [OSTI]

    Botros, Barbara Brenda

    2011-01-01

    Improving the steam cycle design to maximize power generation is demonstrated using pinch analysis targeting techniques. Previous work models the steam pressure level in composite curves based on its saturation temperature ...

  4. Foam Cleaning of Steam Turbines 

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    2000-01-01

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  5. SteamMaster: Steam System Analysis Software 

    E-Print Network [OSTI]

    Wheeler, G.

    2003-01-01

    significant moisture content. ? Carbon monoxide (CO) represents losses from the energy of formation of CO that have not been fully released in the combustion process. ? Losses due to ash. Wood generally contains ash, which does not combust. Therefore, ash... ? Online Help ? Custom Menus Combustion Efficiency: ? ASME indirect method of calculating combustion efficiency ? Fuel properties lookup table that includes gas, propane, oil, coal, and wood Boiler Efficiency: ? Part load efficiencies...

  6. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01

    to make additional steam for the steam turbine cycle. Thein multi-pressure-level steam turbines to produce additionalthe superheated steam to the steam turbine cycle. The most

  7. Fuel processor and method for generating hydrogen for fuel cells

    DOE Patents [OSTI]

    Ahmed, Shabbir (Naperville, IL); Lee, Sheldon H. D. (Willowbrook, IL); Carter, John David (Bolingbrook, IL); Krumpelt, Michael (Naperville, IL); Myers, Deborah J. (Lisle, IL)

    2009-07-21

    A method of producing a H.sub.2 rich gas stream includes supplying an O.sub.2 rich gas, steam, and fuel to an inner reforming zone of a fuel processor that includes a partial oxidation catalyst and a steam reforming catalyst or a combined partial oxidation and stream reforming catalyst. The method also includes contacting the O.sub.2 rich gas, steam, and fuel with the partial oxidation catalyst and the steam reforming catalyst or the combined partial oxidation and stream reforming catalyst in the inner reforming zone to generate a hot reformate stream. The method still further includes cooling the hot reformate stream in a cooling zone to produce a cooled reformate stream. Additionally, the method includes removing sulfur-containing compounds from the cooled reformate stream by contacting the cooled reformate stream with a sulfur removal agent. The method still further includes contacting the cooled reformate stream with a catalyst that converts water and carbon monoxide to carbon dioxide and H.sub.2 in a water-gas-shift zone to produce a final reformate stream in the fuel processor.

  8. POWER PLANT RELIABILITY-AVAILABILITY AND STATE REGULATION. VOLUME 7 OF THE FINAL REPORT ON HEALTH AND SAFETY IMPACTS OF NUCLEAR, GEOTHERMAL, AND FOSSIL-FUEL ELECTRIC GENERATION IN CALIFORNIA

    E-Print Network [OSTI]

    Nero, A.V.

    2010-01-01

    and Control Reactor Protection - Inst. and Control NuclearNUCLEAR REACTOR General Primary Cooling System (without steam gen. ) Steam generator Control

  9. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    engines, microturbines, steam turbines, fuel cells · CHP waste-heat-activated technologies -- generation offers extraordinary benefits in terms of energy efficiency and emissions reductions by optimizing Residential, Commercial, and Industrial Energy Efficiency Group kelleyjs@ornl.gov #12;

  10. Steam Traps-The Oft Forgotten Energy Conservation Treasure 

    E-Print Network [OSTI]

    Pychewicz, F. S.

    1985-01-01

    of every steam system. It is common to find 10-60% of the team traps in any facility malfunctioning. The result ant waste can easily equal 5-15% of a plant' total steam generation with concomitant processing and safety problems from failed open... into the effective utilization of st l am traps and, hopefully, will serve as a guide or your energy saving efforts in this vital are CHAMPION The key to the success of an effective team trap program rests with a single individual the person selected...

  11. Arizona Public Service Company's Palo Verde Nuclear Generating Station uses SmartSignal Equipment Condition

    E-Print Network [OSTI]

    Laughlin, Robert B.

    to the steam generators. At Palo Verde, the high flow, low head 8780 horsepower vertically oriented reactor

  12. Consider Steam Turbine Drives for Rotating Equipment | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Turbine Drives for Rotating Equipment Consider Steam Turbine Drives for Rotating Equipment This tip sheet outlines the benefits of steam turbine drives for rotating equipment...

  13. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam

    SciTech Connect (OSTI)

    Not Available

    2005-09-01

    Industrial Technologies Program's BestPractices tip sheet on improving efficiency of industrial steam systems by recovery latent heat from low-pressure steam.

  14. Bio-Fuel Production Assisted with High Temperature Steam Electrolysis

    SciTech Connect (OSTI)

    Grant Hawkes; James O'Brien; Michael McKellar

    2012-06-01

    Two hybrid energy processes that enable production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure are presented. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), these two hybrid energy processes have the potential to provide a significant alternative petroleum source that could reduce dependence on imported oil. The first process discusses a hydropyrolysis unit with hydrogen addition from HTSE. Non-food biomass is pyrolyzed and converted to pyrolysis oil. The pyrolysis oil is upgraded with hydrogen addition from HTSE. This addition of hydrogen deoxygenates the pyrolysis oil and increases the pH to a tolerable level for transportation. The final product is synthetic crude that could then be transported to a refinery and input into the already used transportation fuel infrastructure. The second process discusses a process named Bio-Syntrolysis. The Bio-Syntrolysis process combines hydrogen from HTSE with CO from an oxygen-blown biomass gasifier that yields syngas to be used as a feedstock for synthesis of liquid synthetic crude. Conversion of syngas to liquid synthetic crude, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-blown biomass gasifier.

  15. Measure Guideline. Steam System Balancing and Tuning for Multifamily Residential Buildings

    SciTech Connect (OSTI)

    Choi, Jayne; Ludwig, Peter; Brand, Larry

    2013-04-01

    This guideline provides building owners, professionals involved in multifamily audits, and contractors insights for improving the balance and tuning of steam systems. It provides readers an overview of one-pipe steam heating systems, guidelines for evaluating steam systems, typical costs and savings, and guidelines for ensuring quality installations. It also directs readers to additional resources for details not included here. Measures for balancing a distribution system that are covered include replacing main line vents and upgrading radiator vents. Also included is a discussion on upgrading boiler controls and the importance of tuning the settings on new or existing boiler controls. The guideline focuses on one-pipe steam systems, though many of the assessment methods can be generalized to two-pipe steam systems.

  16. Use Steam Jet Ejectors or Thermoscompressors to Reduce Venting of Low-Pressure Steam - Steam Tip Sheet #29

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  17. Wireless Sensing, Monitoring and Optimization for Campus-Wide Steam Distribution

    SciTech Connect (OSTI)

    Olama, Mohammed M [ORNL; Allgood, Glenn O [ORNL; Kuruganti, Phani Teja [ORNL; Sukumar, Sreenivas R [ORNL; Woodworth, Ken [ORNL; Lake, Joe E [ORNL

    2011-11-01

    The US Congress has passed legislation dictating that all government agencies establish a plan and process for improving energy efficiencies at their sites. In response to this legislation, Oak Ridge National Laboratory (ORNL) has recently conducted a pilot study to explore the deployment of a wireless sensor system for a real-time measurement-based energy efficiency optimization. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize energy delivery within the steam distribution system. Our approach leverages an integrated wireless sensor and real-time monitoring capability. We make real time state assessment on the steam trap health and steam flow estimate of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observing measurements of these sensors with state estimators for system health. Our assessments are based on a spectral-based energy signature scheme that interprets acoustic vibration sensor data to estimate steam flow rates and assess steam traps status. Experimental results show that the energy signature scheme has the potential to identify different steam trap states and it has sufficient sensitivity to estimate flow rate. Moreover, results indicate a nearly quadratic relationship over the test region between the overall energy signature factor and flow rate in the pipe. We are able to present the steam flow and steam trap status, sensor readings, and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. The goal is to achieve significant energy-saving in steam lines by monitoring and acting on leaking steam pipes/traps/valves. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  18. STeam Injected Piston Engine Troels Hrding Pedersen Bjrn Kjellstrm

    E-Print Network [OSTI]

    .............................................................19 Reduction of NOx-formation by steam injection

  19. Steam Cracker Furnace Energy Improvements 

    E-Print Network [OSTI]

    Gandler, T.

    2010-01-01

    ? Energy efficiency improvements Overview Baytown Olefins Plant Page 3 Baytown Complex ?One of world?s largest integrated, most technologically advanced petroleum/petrochemical complexes ?~3,400 acres along Houston Ship Channel, ~ 25 mi. east... Furnace tube hydrocarbon + steam 0 0.2 0.4 0.6 0.8 1 1.2 1 2 time C o k e l a y e r Page 8 Steam Cracker Furnace Energy Efficiency ? Overall energy efficiency of furnace depends on ? Run length or % of time furnace is online (more...

  20. Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam SystemSteam Systems

  1. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect (OSTI)

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y.

    2006-07-01

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  2. Energy Savings Through Steam Trap Management 

    E-Print Network [OSTI]

    Gibbs, C.

    2008-01-01

    of continuous monitoring. In addition to energy loss failed open steam traps that go undetected can cause steam system issues. Over pressure on deairator tanks and return lines, electric condensate pump cavitation, and back pressure from undersized vent...

  3. Steam Conservation and Boiler Plant Efficiency Advancements 

    E-Print Network [OSTI]

    Fiorino, D. P.

    2000-01-01

    This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing...

  4. Steam-sieve method and apparatus

    SciTech Connect (OSTI)

    Newby, G. R.

    1984-05-21

    Steam is compressed and heated to make a churn gas that is rife in synthetic fuel, and hydrogen and oxygen are sifted from the churn gas before the steam is recycled.

  5. The Future of Steam: A Preliminary Discussion 

    E-Print Network [OSTI]

    Russell, C.; Harrell, G.; Moore, J.; French, S.

    2001-01-01

    Steam production represents a significant proportion of today's industrial energy demand. But the evolution of process technologies, as well as turbulence in energy markets, suggests that steam's role may be subject to change in the next decade...

  6. First-Principles Study on the Origin of the Different Selectivities for Methanol Steam Reforming on Cu(111) and Pd(111)

    E-Print Network [OSTI]

    Li, Weixue

    different catalytic processes, including methanol decomposition (eq 1), methanol steam reforming (eq 2First-Principles Study on the Origin of the Different Selectivities for Methanol Steam Reforming steam reforming (MSR) is an important industrial process for hydrogen production, and fundamental

  7. Optimisation of Fuel Usage and Steam Availability in the Power and Steam

    E-Print Network [OSTI]

    Cambridge, University of

    the medium pressure manifold (nominally operated at 14 bar), through a steam turbine that can be usedOptimisation of Fuel Usage and Steam Availability in the Power and Steam Plant of a Paper Mill KEYWORDS: Model Predictive Control, Improved Efficiency, Optimisation, Power and Steam Supply System

  8. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Navigational Tutorial - 1 8/27/2010 Steam End User Training Navigational Tutorial Module Slide 1 ­ Introduction Hello, and welcome to the Steam End User Training. I would like to take a few minutes to show you how to navigate through

  9. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Introduction Module - 1 8/27/2010 Steam End User Training Introduction Module Slide 1 - Introduction Title Page Hello, and welcome to the Steam System End User training. In this training, we will investigate how to assess, evaluate

  10. Identifying Steam Opportunity "Impact" Inputs for the Steam System Assessment Tool (SSAT) 

    E-Print Network [OSTI]

    Harrell, G.; Jendrucko, R.; Wright, A.

    2004-01-01

    The U.S. DOE BestPractices Steam "Steam System Assessment Tool" (SSAT) is a powerful tool for quantifying potential steam improvement opportunities in steam systems. However, all assessment tools are only as good as the validity of the modeling...

  11. Bore tube assembly for steam cooling a turbine rotor

    DOE Patents [OSTI]

    DeStefano, Thomas Daniel (Ballston Lake, NY); Wilson, Ian David (Clifton Park, NY)

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  12. STEAM-WATER RELATIVE PERMEABILITY A DISSERTATION

    E-Print Network [OSTI]

    Stanford University

    STEAM-WATER RELATIVE PERMEABILITY A DISSERTATION SUBMITTED TO THE DEPARTMENT OF PETROLEUM Laboratory. iv #12;ABSTRACT Steam-water relative permeability curves are required for mathematical models of two-phase geothermal reservoirs. In this study, drainage steam- water relative permeabilities were

  13. World launch! Hot-Steam Aerostat

    E-Print Network [OSTI]

    Berlin,Technische Universität

    to the first operable balloon ever that became buoyant by means of superheated steam. The performance of Hei-light and flocked insulation material superheated steam could be maintained also close to the envelopeInfo HeiDAS UH World launch! Hot-Steam Aerostat #12;"If you intend to view the land, if you plan

  14. Exergy Analysis of the Steam Network in Tehran Oil Refinery and Evaluation with New Scenario 

    E-Print Network [OSTI]

    Khodaei, H.; Taheri, R.; Arghandeh, R.

    2009-01-01

    generating systems and gas turbines instead of old boilers and so on. Figure 1 shows the opportunities of optimization in steam networks. in this paper, we complete the lost works such as optimization and estimation of carbon dioxide emission through... costs. Some parameters can be limited during the optimization such as gas turbine power, the amount of the steam produced in HRSG as well as fuel ratio. The optimization approach is based upon fixed header conditions e.g. temperature and pressure...

  15. Computational heterogeneous catalysis applied to steam methane reforming over nickel and nickel/silver catalysts

    E-Print Network [OSTI]

    Blaylock, Donnie Wayne

    2011-01-01

    The steam methane reforming (SMR) reaction is the primary industrial means for producing hydrogen gas. As such, it is a critical support process for applications including petrochemical processing and ammonia synthesis. ...

  16. Mapping steam and water flow in petroleum reservoirs

    SciTech Connect (OSTI)

    Wilt, M.; Schenkel, C. [Lawrence Livermore National Lab., CA (United States); Daley, T.; Peterson, J.; Majer, E. [Lawrence Berkeley National Lab., CA (United States); Murer, A.S. [Mobil Exploration and Producing US (United States); Johnston, R.M. [SPE, CalResources LLC (United States); Klonsky, L. [Chevron USA Production Co. (United States)

    1996-11-01

    Over the past 5 years, we have applied high-resolution geophysical methods (crosswell seismic and electromagnetics (EM), and passive seismic) to map and characterize petroleum reservoirs in the San Joaquin Valley and to monitor changes during secondary recovery operations. The two techniques provide complementary information. Seismic data reveal the reservoir structure, whereas EM measurements are more sensitive to the pore fluid distribution. Seismic surveys at the south Belridge field were used to map fracture generation and monitor formation changes due to the onset of steam flooding. Early results show possible sensitivity to changes in gas saturation caused by the steam flooding. Crosswell EM surveys were applied at a shallow pilot at Lost Hills for reservoir characterization and steamflood monitoring. Images made from baselines data clearly show the distribution of the target oil sands; repeated surveys during the steam flood allowed us to identify the boundaries of the steam chest and to accurately predict breakthrough. Applications of the EM techniques in steel-cased wells are at an early stage, but preliminary results at Lost Hills show sensitivity to formation resistivity in a water-flood pilot. Finally, passive seismic surveys during hydrofracture operations measured events corelatable in frequency content and magnitude with the size and orientation of induced fractures.

  17. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  18. FLUIDIZED BED STEAM REFORMING ENABLING ORGANIC HIGH LEVEL WASTE DISPOSAL

    SciTech Connect (OSTI)

    Williams, M

    2008-05-09

    Waste streams planned for generation by the Global Nuclear Energy Partnership (GNEP) and existing radioactive High Level Waste (HLW) streams containing organic compounds such as the Tank 48H waste stream at Savannah River Site have completed simulant and radioactive testing, respectfully, by Savannah River National Laboratory (SRNL). GNEP waste streams will include up to 53 wt% organic compounds and nitrates up to 56 wt%. Decomposition of high nitrate streams requires reducing conditions, e.g. provided by organic additives such as sugar or coal, to reduce NOX in the off-gas to N2 to meet Clean Air Act (CAA) standards during processing. Thus, organics will be present during the waste form stabilization process regardless of the GNEP processes utilized and exists in some of the high level radioactive waste tanks at Savannah River Site and Hanford Tank Farms, e.g. organics in the feed or organics used for nitrate destruction. Waste streams containing high organic concentrations cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by pretreatment. The alternative waste stabilization pretreatment process of Fluidized Bed Steam Reforming (FBSR) operates at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). The FBSR process has been demonstrated on GNEP simulated waste and radioactive waste containing high organics from Tank 48H to convert organics to CAA compliant gases, create no secondary liquid waste streams and create a stable mineral waste form.

  19. Visualization and simulation of immiscible displacement in fractured systems using micromodels: Steam injection

    SciTech Connect (OSTI)

    Yortsos, Y.C.

    1995-07-01

    A study of steam and hot water injection processes in micromodel geometries that mimic a matrix-fracture system was undertaken. The followings were observed: Light components existing in the crude oil generated a very high efficient gas-drive at elevated temperatures. This gas generation in conjunction with natural surfactant existing in the crude oil, lead to the formation of a foam in the fracture and to improved displacement in the matrix. We observed that the steam enters the fracture and the matrix depending on whether the steam rate exceeds or not the critical values. The resulting condensed water also moves preferentially into the matrix or the fracture depending on the corresponding capillary number. Since steam is a non-wetting phase as a vapor, but becomes a wetting phase when condensed in a water-wet system, steam injection involves both drainage and imbibition. It was found that all of the oil trapped by the condensed water can be mobilized and recovered when in contact with steam. We also examined hot-water displacement. In comparison with cold-water experiments at the same capillary number, a higher sweep efficiency for both light and heavy oils was observed. It was found that the loam generated in the fracture during hot-water injection, is more stable than in steamflooding. Nonetheless, hot-water injection resulted into less efficient displacement in its absence.

  20. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOE Patents [OSTI]

    Burdgick, Steven Sebastian (Schenectady, NY); Sexton, Brendan Francis (Simpsonville, SC); Kellock, Iain Robertson (Simpsonville, SC)

    2002-01-01

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  1. Design and fabrication of an internal condensation loop for effectiveness and robustness testing of nanostructured superhydrophobic steam condenser

    E-Print Network [OSTI]

    Saranadhi, Dhananjai (Dhananjai V.)

    2014-01-01

    The Rankine cycle is at the heart of steam-electric power stations, which are responsible for generating about 90% of the world's electricity. Improving the efficiency of the cycle thus of great importance, and the greatest ...

  2. Reliability Evaluation of Electric Power Generation Systems with Solar Power 

    E-Print Network [OSTI]

    Samadi, Saeed

    2013-11-08

    Conventional power generators are fueled by natural gas, steam, or water flow. These generators can respond to fluctuating load by varying the fuel input that is done by a valve control. Renewable power generators such as ...

  3. Optical steam quality measurement system and method

    DOE Patents [OSTI]

    Davidson, James R.; Partin, Judy K.

    2006-04-25

    An optical measurement system is presented that offers precision on-line monitoring of the quality of steam. Multiple wavelengths of radiant energy are passed through the steam from an emitter to a detector. By comparing the amount of radiant energy absorbed by the flow of steam for each wavelength, a highly accurate measurement of the steam quality can be determined on a continuous basis in real-time. In an embodiment of the present invention, the emitter, comprises three separate radiant energy sources for transmitting specific wavelengths of radiant energy through the steam. In a further embodiment, the wavelengths of radiant energy are combined into a single beam of radiant energy for transmission through the steam using time or wavelength division multiplexing. In yet a further embodiment, the single beam of radiant energy is transmitted using specialized optical elements.

  4. Steam Technical Brief: How to Calculate the True Cost of Steam

    SciTech Connect (OSTI)

    2010-06-25

    This BestPractice Steam Technical Brief helps you calculate the true cost of steam. Knowing the correct cost is important for many reasons and all of them have to do with improving the company's bottom line.

  5. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  6. The Steam System Assessment Tool (SSAT): Estimating Steam System Energy, Cost, and Emission Savings 

    E-Print Network [OSTI]

    Wright, A.; Bealing, C.; Eastwood, A.; Tainsh, R.; Hahn, G.; Harrell, G.

    2003-01-01

    The U. S. Department of Energy's (DOE) Industrial Technology Program BestPractices Steam effort is developing a number of software tools to assist industrial energy users to improve the efficiency of their steam system. A major new Best...

  7. Steam Management- The 3M Approach 

    E-Print Network [OSTI]

    Renz, R. L.

    2000-01-01

    by utilizing air vents. ? Steam traps on siphon-drained revolving drying drums frequently operate incorrectly in this application. Automatic differential condensate controllers are being installed on these drums. ? Automatic air vents are also being... and overcooling the drum, which required irJcreased steam for reheat downstream as a consequence. Improved temperature control was added to the cooling portion of the process. ? Flash steam from condensate receivers is reused for low temperature applications...

  8. Method of steam reforming methanol to hydrogen

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  9. Steam Reforming of Low-Level Mixed Waste

    SciTech Connect (OSTI)

    1998-01-01

    Under DOE Contract No. DE-AR21-95MC32091, Steam Reforming of Low-Level Mixed Waste, ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design construction, and testing of the PDU as well as performance and economic projections for a 500- lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area published April 1997.1 The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfidly tested including a 750-hour test on material simulating a PCB- and Uranium- contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (>99.9999oA) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radlonuclides in the volume-reduced solids. Cost studies have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  10. Steam Technical Brief: Industrial Heat Pumps for Steam and Fuel Savings

    SciTech Connect (OSTI)

    2010-06-25

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  11. Industrial Heat Pumps for Steam and Fuel Savings: A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2003-06-01

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  12. Covered Product Category: Commercial Steam Cookers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program.

  13. Minimize Boiler Blowdown - Steam Tip Sheet #9

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  14. Achieve Steam System Excellence: Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in plant improvement projects. * Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries (1) defines the volume and...

  15. Capturing Energy Savings with Steam Traps 

    E-Print Network [OSTI]

    Bockwinkel, R. G.; French, S. A.

    1997-01-01

    , flanges and other connections. The economic loss can be significant. To appre ciate the massive economic impact of wasting steam, let's again look at the very small trap leak on 30 pound pressure typical for many process applications. Chart 1 shows... how much steam will be lost each hour from various size orifices and pressure ranges and the example calcula tions show how much steam is lost per year. Chart 1. Steam Loss Comparison For Various Pressures and Orifice Sizes Drip &Tracer Traps "1...

  16. Pre-In-Plant Training Webinar (Steam)

    Broader source: Energy.gov [DOE]

    This pre-In-Plant training webinar for the Better Plants Program covers how to find energy savings in steam systems.

  17. Analysis of pure electrical and cogeneration steam power plants

    SciTech Connect (OSTI)

    Albar, A.F.

    1982-01-01

    General Electric's method of steam turbine performance was used with pure electrical and with cogeneration power plants at various flow rates. Comparisons were made for two cases: (1) the same amount of heat is added to each boiler and the amount of electrical power generated is compared; and (2) when each plant should produce the same amount of electric power and the amount of heat added to each boiler is compared. Cogeneration is energetically more efficient than pure electrical plant. Correlations for the dependence of heat rate, power generated, heat added to throttle flow ratio were obtained from this work.

  18. Update on use of mine pool water for power generation.

    SciTech Connect (OSTI)

    Veil, J. A.; Puder, M. G.; Environmental Science Division

    2006-09-30

    In 2004, nearly 90 percent of the country's electricity was generated at power plants using steam-based systems (EIA 2005). Electricity generation at steam electric plants requires a cooling system to condense the steam. With the exception of a few plants using air-cooled condensers, most U.S. steam electric power plants use water for cooling. Water usage occurs through once-through cooling or as make-up water in a closed-cycle system (generally involving one or more cooling towers). According to a U.S. Geological Survey report, the steam electric power industry withdrew about 136 billion gallons per day of fresh water in 2000 (USGS 2005). This is almost the identical volume withdrawn for irrigation purposes. In addition to fresh water withdrawals, the steam electric power industry withdrew about 60 billion gallons per day of saline water. Many parts of the United States are facing fresh water shortages. Even areas that traditionally have had adequate water supplies are reaching capacity limits. New or expanded steam electric power plants frequently need to turn to non-traditional alternate sources of water for cooling. This report examines one type of alternate water source-groundwater collected in underground pools associated with coal mines (referred to as mine pool water in this report). In 2003, the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) funded Argonne National Laboratory (Argonne) to evaluate the feasibility of using mine pool water in Pennsylvania and West Virginia. That report (Veil et al. 2003) identified six small power plants in northeastern Pennsylvania (the Anthracite region) that had been using mine pool water for over a decade. It also reported on a pilot study underway at Exelon's Limerick Generating Station in southeastern Pennsylvania that involved release of water from a mine located about 70 miles upstream from the plant. The water flowed down the Schuylkill River and augmented the natural flow so that the Limerick plant could withdraw a larger volume of river water. The report also included a description of several other proposed facilities that were planning to use mine pool water. In early 2006, NETL directed Argonne to revisit the sites that had previously been using mine pool water and update the information offered in the previous report. This report describes the status of mine pool water use as of summer 2006. Information was collected by telephone interviews, electronic mail, literature review, and site visits.

  19. Hanford Generating Project (HGP) Repowering Analysis.

    SciTech Connect (OSTI)

    Fluor Daniel Fernald

    1988-12-01

    The Hanford Generating Project (HGP), owned by the Washington Public Power Supply System, consists of two low pressure steam turbines, generators, and associated equipment located adjacent to the Department of Energy's (DOE) N-Reactor. HGP has been able to produce approximately 800 MWe with low pressure steam supplied by N-Reactor. DOE has placed N-Reactor in cold standby status for an undetermined length of time. This results in the idling of the HGP since no alternative source of steam is available. Bonneville Power Administration contracted with Fluor Daniel, Inc. to investigate the feasibility and cost of constructing a new source of steam for (repowering) one of the HGP turbines. The steam turbine is currently operated with 135 psia steam. The turbines can be rebuilt to operate with 500 psia steam pressure by adding additional stages, buckets, nozzles, and diaphragms. Because of the low pressure design, this turbine can never achieve the efficiencies possible in new high pressure turbines by the presences of existing equipment reduces the capital cost of a new generating resource. Five repowering options were investigated in this study. Three cases utilizing gas turbine combined cycle steam generation equipment, one case utilizing a gas fired boiler, and a case utilizing a coal fired boiler. This report presents Fluor Daniel's analysis of these repowering options.

  20. Liquid Fuel Production from Biomass via High Temperature Steam Electrolysis

    SciTech Connect (OSTI)

    Grant L. Hawkes; Michael G. McKellar

    2009-11-01

    A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Hydrogen from electrolysis allows a high utilization of the biomass carbon for syngas production. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-fed biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  1. Designing an ultrasupercritical steam turbine

    SciTech Connect (OSTI)

    Klotz, H.; Davis, K.; Pickering, E.

    2009-07-15

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  2. Energy Savings with Computerized Steam Trap Maintenance Program 

    E-Print Network [OSTI]

    Klidzejs, A. M.

    1994-01-01

    This paper describes the efforts made at 3M Company plants to save energy in the steam distribution system by improving the maintenance of steam traps. The results from steam trap surveys for 17 facilities with over 6,400 ...

  3. Effective Steam Trap Selection/Maintenance - Its Payback 

    E-Print Network [OSTI]

    Garcia, E.

    1984-01-01

    In oil refineries and petrochemical plants large number of steam traps are used to discharge condensate from steam mains, tracers and process equipment. Early efforts on steam traps focused almost exclusively on their selection and sizing...

  4. Integration and operation of post-combustion capture system on coal-fired power generation: load following and peak power

    E-Print Network [OSTI]

    Brasington, Robert David, S.M. Massachusetts Institute of Technology

    2012-01-01

    Coal-fired power plants with post combustion capture and sequestration (CCS) systems have a variety of challenges to integrate the steam generation, air quality control, cooling water systems and steam turbine with the ...

  5. Energy Management - Using Steam Pressure Efficiently 

    E-Print Network [OSTI]

    Jiandani, N.

    1983-01-01

    Saturated steam contains heat in two different forms. Sensible heat and latent heat. Due to the nature of this vapor, the relative proportion of latent heat is higher at lower pressures compared to higher pressures. When steam is used for heating...

  6. Dow Chemical Company: Assessment Leads to Steam System Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a...

  7. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper,...

  8. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy U.S. Department of Energy Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity...

  9. Appendices: Steam System Opportunity Assessment for the Pulp...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy U.S. Department of Energy Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity...

  10. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Environmental Management (EM)

    Second Edition (October 2012) More Documents & Publications Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Deaerators in Industrial Steam Systems Insulate...

  11. Insulate Steam Distribution and Condensate Return Lines, Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Insulate Steam Distribution and Condensate Return Lines Uninsulated steam distribution and condensate return lines are a constant source of wasted energy. The table shows typical...

  12. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

  13. Steam Pressure Reduction: Opportunities and Issues; A BestPractices...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    domestic hot water, sterilization autoclaves, and air makeup coils. Oversized boiler plants and steam distribution systems utilizing saturated steam are potential...

  14. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improving Steam System Performance: A Sourcebook for Industry, Second Edition Improving Steam System Performance: A Sourcebook for Industry, Second Edition This sourcebook is...

  15. Deaerators in Industrial Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Industrial Steam Systems (January 2012) More Documents & Publications Improving Steam System Performance: A Sourcebook for Industry, Second Edition Consider Installing a...

  16. Industrial Steam System Heat-Transfer Solutions | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Steam System Heat-Transfer Solutions Industrial Steam System Heat-Transfer Solutions This brief provides an overview of considerations for selecting the best...

  17. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Presented at the 2007...

  18. POWER PLANT RELIABILITY-AVAILABILITY AND STATE REGULATION. VOLUME 7 OF THE FINAL REPORT ON HEALTH AND SAFETY IMPACTS OF NUCLEAR, GEOTHERMAL, AND FOSSIL-FUEL ELECTRIC GENERATION IN CALIFORNIA

    E-Print Network [OSTI]

    Nero, A.V.

    2010-01-01

    of electric generating plants usefully begins with anmatters, a plant's position within the generating networkthe plant may be divided into a steam generating system and

  19. The Enbridge Consumers Gas "Steam Saver" Program ("As Found" Performance and Fuel Saving Projects from Audits of 30 Steam Plants) 

    E-Print Network [OSTI]

    Griffin, B.

    2000-01-01

    to implement energy efficiency programs in all markets. In 1997, Enbridge Consumers Gas introduced the "Steam Saver" 203 Enbridge Consumers Gas, Toronto, Ontario boiler plant audit which is aimed at large volume industrial and institutional customers... the Greater Toronto area, Ottawa, Eastern Ontario and the Niagara Penninsula. We have 1.4 million customers including 1200 Large Volume customers. In 1994, for the first time, the Ontario Energy Board required the two main gas utilities in this province...

  20. Modeling and Control of Co-generation Power Plants: A Hybrid System Approach

    E-Print Network [OSTI]

    Ferrari-Trecate, Giancarlo

    of turning on/off the gas and steam turbine, the operat- ing constraints (minimum up and down times and produces electric power through the expansion of the gas in the gas turbine; the steam cycle is supplied with the output ex- haust gas from the gas turbine and generates both electricity and steam for the industrial

  1. Modeling and Control of Co-generation Power Plants: A Hybrid System Approach

    E-Print Network [OSTI]

    Ferrari-Trecate, Giancarlo

    : they are more efficient and flexible than more conventional configurations based on boilers and steam turbines of hot gasses in a (gas!) turbine. The steam cycle is supplied with the still hot exhaust gases of the gas turbine and generates both electricity and steam for the industrial processes. Clearly

  2. Does Competition Reduce Costs? Assessing the Impact of Regulatory Restructuring on U.S. Electric Generation Efficiency

    E-Print Network [OSTI]

    Markiewicz, Karl; Rose, Nancy L.; Wolfram, Catherine

    2006-03-14

    cost to managers of the marginal unit of labor. We address this by using state-level average wages from industries with workers of similar skills and training to power plant operators, including natural gas distribution, petroleum refining... and other owners, number of employees, capacity factor, operating expense, year built, and many other plant-level statistics. Our base data set includes all large steam and combined cycle gas turbine (CCGT) generating plants for which data were reported...

  3. Some considerations in simulation of superheated steam drying of softwood lumber

    SciTech Connect (OSTI)

    Pang, S. [New Zealand Forest Research Inst., Rotorua (New Zealand). Wood Processing Div.

    1997-05-01

    A mathematical model for high-temperature drying of softwood lumber with moist air has been modified and extended to simulate wood drying with superheated steam. In the simulation, differences between the two types of drying are considered, these include: external heat and mass transfer processes and calculation of equilibrium moisture content. The external mass transfer coefficient in the superheated steam drying was found to be much higher than that in the moist air drying, however, the heat transfer coefficients for these two cases were of the same order. The predicted drying curves and wood temperatures from the superheated steam drying model were compared with experimental data and there was close agreement. Further studies will apply the model to development of commercial drying schedules for wood drying with superheated steam.

  4. The Engineered Approach to Energy and Maintenance Effective Steam Trapping 

    E-Print Network [OSTI]

    Krueger, R. G.; Wilt, G. W.

    1980-01-01

    .0420" 21.85 0.0935" 51.84 0.1440" 91.20 0.1910" 1.10 0.0210" 4.62 0.0430" 21.94 0.0937" 54.02 0.1470" 93.60 0.1935" 1.26 0.0225" 5.40 0.0465" 23.04 0.0960" 55.87 0.1495" 96.04 0.1960" 1.44 0.0240" 5.49 0.0469" 24.01 0.0980" 57.76 0.1520" 99.00 0... and effective trap consumes 1-2 Ibs./hr. steam just to functionally efficient. Energy operating targets function properly. An inverted bucket trap loses 2-4 should include an analysis of steam trapping practices Ibs./hr. and a thermodynamic disc trap 0.5-1 lbs...

  5. General purpose steam table library : CASL L3:THM.CFD.P7.04 milestone report.

    SciTech Connect (OSTI)

    Carpenter, John H.; Belcourt, Noel; Nourgaliev, Robert

    2013-08-01

    Completion of the CASL L3 milestone THM.CFD.P7.04 provides a general purpose tabular interpolation library for material properties to support, in particular, standardized models for steam properties. The software consists of three parts, implementations of analytic steam models, a code to generate tables from those models, and an interpolation package to interface the tables to CFD codes such as Hydra-TH. Verification of the standard model is maintained through the entire train of routines. The performance of interpolation package exceeds that of freely available analytic implementation of the steam properties by over an order of magnitude.

  6. LIQUID BIO-FUEL PRODUCTION FROM NON-FOOD BIOMASS VIA HIGH TEMPERATURE STEAM ELECTROLYSIS

    SciTech Connect (OSTI)

    G. L. Hawkes; J. E. O'Brien; M. G. McKellar

    2011-11-01

    Bio-Syntrolysis is a hybrid energy process that enables production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), bio-syntrolysis has the potential to provide a significant alternative petroleum source that could reduce US dependence on imported oil. Combining hydrogen from HTSE with CO from an oxygen-blown biomass gasifier yields syngas to be used as a feedstock for synthesis of liquid transportation fuels via a Fischer-Tropsch process. Conversion of syngas to liquid hydrocarbon fuels, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-blown biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  7. Light-gas effect on steam condensation

    SciTech Connect (OSTI)

    Anderson, M.H.; Corradini, M.L. [Univ. of Wisconsin, Madison, WI (United States); Herranz, L.E. [Centro de Investigcaiones Energeticas Medioambientales y Tecnologicas, Madrid (Spain)

    1997-12-01

    In a postulated reactor accident, the loss of coolant results in a release of high-temperature steam into the containment. Under these circumstances steam condensation onto containment walls provides an effective mechanism of energy removal. However, the presence of noncondensable gas is known to degrade the heat transfer. It has also been found that the introduction of a light noncondensable gas has little effect until sufficient quantities are present to disrupt the buoyancy forces. Our investigation shows the dramatic effect of high concentrations of light gas decreasing steam condensation rates under anticipated accident conditions for AP600, with helium as the simulant for hydrogen.

  8. Energy Conservation Through Effective Steam Trapping 

    E-Print Network [OSTI]

    Diamante, L.; Nagengast, C.

    1979-01-01

    the bottom edge and out, the bucket becomes bouyant, floats up, closes the valve and the flow stops. The slight static pressure the water around the bucket exerts on the steam inside will begin to drive it out through the small hole in the top we spoke... at which condensate is forming, thus steam will eventually flow into the trap. Steam unlike condensate, or air in a relative sense, is highly compressible and will undergo a substantial volume change in expanding from the inlet to outlet pressure...

  9. Internal combustion engine injection superheated steam

    SciTech Connect (OSTI)

    Mahoney, F.G.

    1991-01-22

    This patent describes a method for introducing water vapor to the combustion chambers of an internal combustion engine. It comprises: introducing a metered amount of liquid water into a heat exchanger; contacting the heat exchanger directly with hot exhaust gases emanating from the exhaust manifold; maintaining the water in the heat exchanger for a period sufficient to vaporize the water into steam and superheat same; reducing pressure and increasing temperature to create superheated steam; introducing the superheated steam into the air supply proximate to the air induction system, upstream of any carburetion, of the internal combustion engine.

  10. Mist/steam cooling in a heated horizontal tube -- Part 1: Experimental system

    SciTech Connect (OSTI)

    Guo, T.; Wang, T.; Gaddis, J.L.

    2000-04-01

    To improve the airfoil cooling significantly for the future generation of advanced turbine systems (ATS), a fundamental experimental program has been developed to study the heat transfer mechanisms of mist/steam cooling under highly superheated wall temperatures. The mist/steam mixture was obtained by blending fine water droplets (3 {approximately} 15 {micro}m in diameter) with the saturated steam at 1.5 bars. Two mist generation systems were tested by using the pressure atomizer and the steam-assisted pneumatic atomizer, respectively. The test section, heated directly by a DC power supply, consisted of a thin-walled ({approximately} 0.9 mm), circular stainless steel tube with an ID of 20 mm and a length of 203 mm. Droplet size and distribution were measured by a phase Doppler particle analyzer (PDPA) system through view ports grafted at the inlet and the outlet of the test section. Mist transportation and droplet dynamics were studied in addition to the heat transfer measurements. The experiment was conducted with steam Reynolds numbers ranging from 10,000 to 35,000, wall superheat up to 300 C, and droplet mass ratios ranging from 1 {approximately} 6%.

  11. Life assessment product catalog for boilers, steam pipes, and steam turbines

    SciTech Connect (OSTI)

    Hoffman, S. , Santa Clara, CA )

    1992-07-01

    Aging fossil power plants, escalating costs of new plant construction, and load growth rate uncertainties are motivating utilities to make the most effective use of critical components in existing power plants. To help meet this need, EPRI has refined existing methods and developed new methods of predicting the remaining life of key fossil plant components with greater accuracy and confidence. This report describes 16 EPRI products (guidelines, computer programs, and other tools) that apply these techniques to boiler tubes, boiler headers, steam lines, and turbine rotors, blades, and casings. Utility personnel, including plant engineers, maintenance supervisor, engineering department staff, plant operating staff, and performance engineers, can use these products to assess remaining component life, as well as to set cost-effective maintenance procedures, inspection schedules, and operating procedures.

  12. The Enbridge "Steam Saver" Program: Steam Boiler Plant Efficiency-Update to Year End 2005 

    E-Print Network [OSTI]

    Griffin, B.; Johnson, D.

    2006-01-01

    ” PROGRAM STEAM BOILER PLANT EFFICIENCY-UPDATE TO YEAR END, 2005 March 1, 2006 Bob Griffin, P.Eng., Energy Solutions Manager, Enbridge Gas Distribution Inc., Toronto, Ontario Daniel Johnson, B.A.Sc., Industrial Energy Engineer, Enbridge Gas Distribution... of Enbridge’s “Steam Saver” program first introduced in 1997. The goal of this program is to reduce fuel consumption in industrial steam plants and distribution systems. We have now completed 92 detailed boiler plant performance tests and audits...

  13. Reservoir performance characterized in mature steam pattern

    SciTech Connect (OSTI)

    Miller, D.D.; McPherson, J.G.; Covington, T.E.

    1989-04-01

    A detailed reservoir description provided new insight in an investigation of a ten-year-old steam flood. Mobil Oil Corporation conducted this study of the Pleistocene upper Tulare sands in South Belridge field, located in the San Joaquin basin, Kern County, California. The study area is on the gently dipping (6/degrees/) southwestern flank of the South Belridge anticline. Wireline logs from 19 wells in a 10-ac (660 ft x 660 ft) pattern were correlated in detail. Seven post-steam conventional cores (1523 ft) aided (1) the evaluation of vertical and lateral steam-sweep efficiency, (2) evaluation of reservoir and fluid changes due to steam, (3) influence of lithofacies in reservoir quality, and (4) provided insight to the three-dimensional reservoir flow-unit geometries.

  14. Optimized Control Of Steam Heating Coils 

    E-Print Network [OSTI]

    Ali, Mir Muddassir

    2012-02-14

    Steam has been widely used as the source of heating in commercial buildings and industries throughout the twentieth century. Even though contemporary designers have moved to hot water as the primary choice for heating, a large number of facilities...

  15. Steam turbine upgrading: low-hanging fruit

    SciTech Connect (OSTI)

    Peltier, R.

    2006-04-15

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  16. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  17. Compressor & Steam Turbine Efficiency Improvements & Revamping Opportunities 

    E-Print Network [OSTI]

    Hata, S.; Horiba, J.; Sicker, M.

    2011-01-01

    in which they operate. This energy growth requires high efficiency improvements for machine design and operation to minimize life cycle cost. This paper will focus on the mechanical drive steam turbines which power the main process equipment in the heart...

  18. Optimizing Steam & Condensate System: A Case Study 

    E-Print Network [OSTI]

    Venkatesan, V. V.; Norris, C.

    2011-01-01

    Optimization of Steam & Condensate systems in any process plant results in substantial reduction of purchased energy cost. During periods of natural gas price hikes, this would benefit the plant in controlling their fuel budget significantly...

  19. Extraction Steam Controls at EPLA-W 

    E-Print Network [OSTI]

    Brinker, J. L.

    2004-01-01

    ExxonMobil's Baton Rouge site encompasses a world-scale refinery, chemical plant and third party power station. Historically, inflexible and unreliable control systems on two high-pressure, extracting/condensing steam turbines prevented the site...

  20. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    engines, microturbines, steam turbines, fuel cells · CHP waste-heat-activated technologies -- generation offers extraordinary benefits in terms of energy efficiency and emissions reductions by optimizing Residential, Commercial, and Industrial Energy Efficiency Group kelleyjs@ornl.gov The Marine Corps saves $5

  1. Backpressure Steam Cogeneration: A History and Review of the "Cheapest Power You'll Never Buy" 

    E-Print Network [OSTI]

    Geoffroy-Michaels, E.

    2000-01-01

    The use of backpressure steam turbines to make low-cost electricity is a well established technology with a long and illustrious history and a value that became lost as industry switched from home-grown power generation to centralized utility power...

  2. A NUMERICAL ANALYSIS OF THE SINGLE-WELL STEAM ASSISTED GRAVITY DRAINAGE (SW-SAGD) PROCESS

    SciTech Connect (OSTI)

    K.T. Elliot; A.R. Kovscek

    2001-06-01

    Steam assisted gravity drainage (SAGD) is an effective method to produce heavy oil and bitumen which are important energy resources. In a typical SAGD approach, steam is injected into a horizontal well located directly above a horizontal producer helping to displace heated oil. Single-well (SW) SAGD attempts to create a similar process using only one horizontal well. To improve early-time response of SW-SAGD, it is necessary to heat the near-wellbore area to reduce oil viscosity and allow gravity drainage to begin. Ideally heating should occur with minimal circulation or bypassing of steam. We have investigated early-time processes to improve reservoir heating. A numerical simulation study was performed to gauge combinations of cyclic steam injection and steam circulation prior to SAGD in an effort to better understand and improve early-time performance. Results from this study, include cumulative recoveries, temperature distributions, and production rates. It is found that cyclic steaming of the reservoir offers the most favorable option for heating the near-wellbore area to create conditions that improve initial SAGD response. More favorable reservoir conditions such as low viscosity, thick oil zones, and solution gas, improved reservoir response. Under unfavorable conditions, response was limited.

  3. Steam reforming of low-level mixed waste. Final report

    SciTech Connect (OSTI)

    1998-06-01

    ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design, construction, and testing of the PDU as well as performance and economic projections for a 300-lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area and published in April 1997. The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfully tested including a 750-hour test on material simulating a PCB- and Uranium-contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (> 99.9999%) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radionuclides in the volume-reduced solids. Economic evaluations have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  4. Technical evaluation: 300 Area steam line valve accident

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    On June 7, 1993, a journeyman power operator (JPO) was severely burned and later died as a result of the failure of a 6-in. valve that occurred when he attempted to open main steam supply (MSS) valve MSS-25 in the U-3 valve pit. The pit is located northwest of Building 331 in the 300 Area of the Hanford Site. Figure 1-1 shows a layout of the 300 Area steam piping system including the U-3 steam valve pit. Figure 1-2 shows a cutaway view of the approximately 10- by 13- by 16-ft-high valve pit with its various steam valves and connecting piping. Valve MSS-25, an 8-in. valve, is located at the bottom of the pit. The failed 6-in. valve was located at the top of the pit where it branched from the upper portion of the 8-in. line at the 8- by 8- by 6-in. tee and was then ``blanked off`` with a blind flange. The purpose of this technical evaluation was to determine the cause of the accident that led to the failure of the 6-in. valve. The probable cause for the 6-in. valve failure was determined by visual, nondestructive, and destructive examination of the failed valve and by metallurgical analysis of the fractured region of the valve. The cause of the accident was ultimately identified by correlating the observed failure mode to the most probable physical phenomenon. Thermal-hydraulic analyses, component stress analyses, and tests were performed to verify that the probable physical phenomenon could be reasonably expected to produce the failure in the valve that was observed.

  5. First Generation 50 MW OTEC Plantship for the Production of Electricity and Desalinated Water

    E-Print Network [OSTI]

    , the OC-OTEC plant makes use of low pressure steam generated in flash evaporators to drive steam turbine pressurized anhydrous ammonia as the working fluid to drive turbine-generators to produce electricity; and pressurized anhydrous ammonia as the working fluid to drive turbine- generators to produce electricity; and

  6. PORST: a computer code to analyze the performance of retrofitted steam turbines

    SciTech Connect (OSTI)

    Lee, C.; Hwang, I.T.

    1980-09-01

    The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

  7. Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies 

    E-Print Network [OSTI]

    Hahn, G.

    1998-01-01

    A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water...

  8. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    steam systems - Measure boiler efficiency - Estimate the magnitude of specific boiler losses - Identify and prioritize areas of boiler efficiency improvement - Recognize the impacts of fuel selection Measurements] Boiler o Flue gas temperature o Flue gas oxygen content o Boiler fuel flow o Boiler steam

  9. Reliability Improvement Programs in Steam Distribution and Power Generation Systems 

    E-Print Network [OSTI]

    Atlas, R. D.

    1986-01-01

    , and the paybacks associated with instituting a program of planned and systematic maintenance manage ment of that system. Energy costs can be reduced by 10% and maintenance costs by 20%, while achieving other tan gible improvements in the reliability...-up; and 6)'software and data base management. Several case studies, in which the concept has been success fully applied, will be presented. INTRODUCTION Energy costs have been on the rise for the last 10 years and have now leveled off due to global...

  10. Steam generator with integral downdraft dryer. Final project report

    SciTech Connect (OSTI)

    Hochmuth, F.W.

    1992-02-01

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  11. Large Steam Generating Units for the Combustion of Refuse 

    E-Print Network [OSTI]

    Adams, P. J.; Robinson, C. C.

    1981-01-01

    by the combustion of municipal refuse, however, is a very complex process requiring the cooperation of many governmental, private, industrial, environmental and financial entities. A number of refuse burning plants have been and are being built. Many projects...

  12. RELIABILITY OF SAMPLING INSPECTION SCHEMES APPLIED TO REPLACEMENT STEAM GENERATORS

    E-Print Network [OSTI]

    Cizelj, Leon

    -service inspection is performed using non-destructive examination techniques, e.g., eddy current testing. Especially

  13. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i n c i p a l De p uBUSEnergy CyberDepartmentonNatural ResoursesImperial

  14. Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant

    SciTech Connect (OSTI)

    2003-02-28

    The Oak Ridge Y-12 National Security Complex (Y-12), managed by BWXT, is submitting this Continuous Emissions Monitoring System (CEMS) Monitoring Plan in conformance with the requirements of Title 40 of the U.S. Code of Federal Regulations (CFR) Part 75. The state of Tennessee identified the Y-12 Steam Plant in Oak Ridge, Tennessee, as a non-electrical generation unit (EGU) nitrogen oxides (NO{sub x}) budget source as a result of the NO{sub x} State Implementation Plan (SIP) under the Tennessee Department of Environment and Conservation (TDEC) Rule 1200-3-27. Following this introduction, the monitoring plan contains the following sections: CEMS details, NO{sub x} emissions, and quality assurance (QA)/quality control (QC). The following information is included in the attachments: fuel and flue gas diagram, system layout, data flow diagrams, Electronic Monitoring Plan printouts, vendor information on coal and natural gas feed systems, and the Certification Test Protocol. The Y-12 Steam Plant consists of four Wickes boilers. Each is rated at a maximum heat input capacity of 296.8 MMBtu/hour or 250,000 lb/hour of 250-psig steam. Although pulverized coal is the principal fuel, each of the units can fire natural gas or a combination of coal and gas. Each unit is equipped with a Joy Manufacturing Company reverse air baghouse to control particulate emissions. Flue gases travel out of the baghouse, through an induced draft fan, then to one of two stacks. Boilers 1 and 2 exhaust through Stack 1. Boilers 3 and 4 exhaust through Stack 2. A dedicated CEMS will be installed in the ductwork of each boiler, downstream of the baghouse. The CEMS will be designed, built, installed, and started up by URS Group, Inc. (URS). Data acquisition and handling will be accomplished using a data acquisition and handling system (DAHS) designed, built, and programmed by Environmental Systems Corporation (ESC). The installed CEMS will continuously monitor NO{sub x}, flue gas flowrate, and carbon dioxide (CO{sub 2}). The CEMS will be utilized to report emissions from each unit for each ozone season starting May 1, 2003. Each boiler has independent coal and natural gas metering systems. Coal is fed to each boiler by belt-type coal feeders. Each boiler has two dedicated coal feeders. Natural gas may be burned along with coal for flame stability. The boilers may also be fired on natural gas alone. Orifice meters measure the natural gas flow to each boiler.

  15. System and method for coproduction of activated carbon and steam/electricity

    DOE Patents [OSTI]

    Srinivasachar, Srivats (Sturbridge, MA); Benson, Steven (Grand Forks, ND); Crocker, Charlene (Newfolden, MN); Mackenzie, Jill (Carmel, IN)

    2011-07-19

    A system and method for producing activated carbon comprising carbonizing a solid carbonaceous material in a carbonization zone of an activated carbon production apparatus (ACPA) to yield a carbonized product and carbonization product gases, the carbonization zone comprising carbonaceous material inlet, char outlet and carbonization gas outlet; activating the carbonized product via activation with steam in an activation zone of the ACPA to yield activated carbon and activation product gases, the activation zone comprising activated carbon outlet, activation gas outlet, and activation steam inlet; and utilizing process gas comprising at least a portion of the carbonization product gases or a combustion product thereof; at least a portion of the activation product gases or a combustion product thereof; or a combination thereof in a solid fuel boiler system that burns a solid fuel boiler feed with air to produce boiler-produced steam and flue gas, the boiler upstream of an air heater within a steam/electricity generation plant, said boiler comprising a combustion zone, a boiler-produced steam outlet and at least one flue gas outlet.

  16. Implementation of an Innovative Bio Inspired GA and PSO Algorithm for Controller design considering Steam GT Dynamics

    E-Print Network [OSTI]

    Shivakumar, R

    2010-01-01

    The Application of Bio Inspired Algorithms to complicated Power System Stability Problems has recently attracted the researchers in the field of Artificial Intelligence. Low frequency oscillations after a disturbance in a Power system, if not sufficiently damped, can drive the system unstable. This paper provides a systematic procedure to damp the low frequency oscillations based on Bio Inspired Genetic (GA) and Particle Swarm Optimization (PSO) algorithms. The proposed controller design is based on formulating a System Damping ratio enhancement based Optimization criterion to compute the optimal controller parameters for better stability. The Novel and contrasting feature of this work is the mathematical modeling and simulation of the Synchronous generator model including the Steam Governor Turbine (GT) dynamics. To show the robustness of the proposed controller, Non linear Time domain simulations have been carried out under various system operating conditions. Also, a detailed Comparative study has been don...

  17. Integrated vacuum absorption steam cycle gas separation

    DOE Patents [OSTI]

    Chen, Shiaguo (Champaign, IL); Lu, Yonggi (Urbana, IL); Rostam-Abadi, Massoud (Champaign, IL)

    2011-11-22

    Methods and systems for separating a targeted gas from a gas stream emitted from a power plant. The gas stream is brought into contact with an absorption solution to preferentially absorb the targeted gas to be separated from the gas stream so that an absorbed gas is present within the absorption solution. This provides a gas-rich solution, which is introduced into a stripper. Low pressure exhaust steam from a low pressure steam turbine of the power plant is injected into the stripper with the gas-rich solution. The absorbed gas from the gas-rich solution is stripped in the stripper using the injected low pressure steam to provide a gas stream containing the targeted gas. The stripper is at or near vacuum. Water vapor in a gas stream from the stripper is condensed in a condenser operating at a pressure lower than the stripper to concentrate the targeted gas. Condensed water is separated from the concentrated targeted gas.

  18. Experimental studies of steam-propane injection to enhance recovery of an intermediate crude oil 

    E-Print Network [OSTI]

    Tinss, Judicael Christopher

    2001-01-01

    in accelerating oil production and to compare the performance of steam-propane injection versus steam injection alone on an intermediate crude oil of 21 ?API gravity. Eight experimental runs were performed: three pure steam injection runs, three steam...

  19. Energy & Environmental Benefits from Steam & Electricity Cogeneration 

    E-Print Network [OSTI]

    Ratheal, R.

    2004-01-01

    -site powerhouses (one coal-fired and one natural gas-fired) and from gas-fired and waste heat boilers in its four hydrocarbon cracking plants. The challenge was to find a way to reduce costs and improve reliability of procuring and/or producing electricity... and steam while maintaining or reducing TEX air emissions. TEX entered into an agreement with Eastex Cogeneration to build, own and operate a 440 MW gas-fired steam and electric cogeneration facility on site. Implementation of the project was complex...

  20. Savings in Steam Systems (A Case Study) 

    E-Print Network [OSTI]

    DeBat, R.

    2001-01-01

    stream_source_info ESL-IE-01-05-37.pdf.txt stream_content_type text/plain stream_size 35654 Content-Encoding ISO-8859-1 stream_name ESL-IE-01-05-37.pdf.txt Content-Type text/plain; charset=ISO-8859-1 Savings in Steam... Systems (A Case Study) Rich DeBat Steam Systems Engineer Armstrong Service, Inc. Three Rivers, MI ABSTRACT Armstrong Service Inc. (ASI) conducted an engineered evaluation at an Ammonium Nitrate Manufacturing facility during the Fall of 1999...

  1. Cover Heated, Open Vessels - Steam Tip Sheet #19

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on covering heated, open vessels provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  2. Finding Benefits by Modeling and Optimizing Steam and Power Systems 

    E-Print Network [OSTI]

    Jones, B.; Nelson, D.

    2007-01-01

    A site-wide steam modeling and optimization program (Visual MESA) was implemented at the INEOS Chocolate Bayou site. This program optimizes steam production, compressor turbine extraction, pump operation (turbine/motor) operation, as well...

  3. The Analysis and Development of Large Industrial Steam Systems 

    E-Print Network [OSTI]

    Waterland, A. F.

    1980-01-01

    Chemicals, petroleum, pulp and paper, and many other industries depend heavily on extensive complex steam systems for thermal and mechanical energy delivery. Steam's versatility and desirable characteristics as both a heat transfer medium and a...

  4. Steam Tracing...New Technologies for the 21st Century 

    E-Print Network [OSTI]

    Pitzer, R. K.; Barth, R. E.; Bonorden, C.

    1999-01-01

    For decades, steam tracing has been an accepted practice in the heating of piping, vessels, and equipment. This paper presents recent product innovations such as "burn-safe" and "energy efficient" steam tracing products. For the many applications...

  5. Install and Automatic Blowdown Control System - Steam Tip Sheet #23

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on installing automatic blowdown controls provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  6. CIBO's Energy Efficiency Handbook for Steam Power Systems 

    E-Print Network [OSTI]

    Bessette, R. D.

    1997-01-01

    The Council of Industrial Boiler Owners (CIBO) has developed a handbook to help boiler operators get the best performance from their industrial steam systems. This energy efficiency handbook takes a comprehensive look at the boiler and steam system...

  7. Review of Orifice Plate Steam Traps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Review of Orifice Plate Steam Traps Review of Orifice Plate Steam Traps This guide was prepared to serve as a foundation for making informed decisions about when orifice plate...

  8. Use Vapor Recompression to Recover Low-Pressure Waste Steam,...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    that it can be reused. Vapor recompression relies upon a mechanical compressor or steam jet ejector to increase the temperature of the latent heat in steam to render it usable for...

  9. Following Where the Steam Goes: Industry's Business Opportunity 

    E-Print Network [OSTI]

    Jaber, D.; Jones, T.

    1999-01-01

    Many associated benefits accrue from plant projects which comprehensively address steam systems. The DOE-Alliance to Save Energy Steam Challenge program was initiated shortly after last year's IETC on April 30, 1998 to promote awareness...

  10. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland - Second Year of Data Collection

    SciTech Connect (OSTI)

    Choi, J.; Ludwig, P.; Brand, L.

    2013-08-01

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources. Building on previous research, CNT Energy identified 10 test buildings in Chicago and conducted a study to identify best practices for the methodology, typical costs, and energy savings associated with steam system balancing. A package of common steam balancing measures was assembled and data were collected on the buildings before and after these retrofits were installed to investigate the process, challenges, and the cost effectiveness of improving steam systems through improved venting and control systems. The test buildings that received venting upgrades and new control systems showed 10.2% savings on their natural gas heating load, with a simple payback of 5.1 years. The methodologies for and findings from this study are presented in detail in this report. This report has been updated from a version published in August 2012 to include natural gas usage information from the 2012 heating season and updated natural gas savings calculations.

  11. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    SciTech Connect (OSTI)

    2012-02-23

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  12. Steam boiler control specification problem: A TLA solution

    E-Print Network [OSTI]

    Merz, Stephan

    Steam boiler control specification problem: A TLA solution Frank Le�ke and Stephan Merz Institut f of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi­ cal state of the steam boiler and the model maintained by the controller and discuss

  13. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky, Poland Abstract. In this paper an object-oriented algebraic solution of the steam-boiler specification Introduction The steam-boiler control specification problem has been proposed as a challenge for different

  14. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification.In this paper an object-oriented algebraic solution of the steam-boiler specification problem is presented computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

  15. Steam boiler control speci cation problem: A TLA solution

    E-Print Network [OSTI]

    Cengarle, María Victoria

    Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi- cal state of the steam boiler and the model maintained by the controller and discuss

  16. An ObjectOriented Algebraic SteamBoiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object­Oriented Algebraic Steam­Boiler Control Specification Peter Csaba Ë? Olveczky 1# , Piotr, Poland Abstract. In this paper an object­oriented algebraic solution of the steam­boiler specification Introduction The steam­boiler control specification problem has been proposed as a challenge for di

  17. STEAM RECEIVER MODELS FOR SOLAR DISH CONCENTRATORS: TWO MODELS COMPARED

    E-Print Network [OSTI]

    that commercial steam turbines operate at. It is envisaged that plants based on large arrays of dishes wouldSTEAM RECEIVER MODELS FOR SOLAR DISH CONCENTRATORS: TWO MODELS COMPARED José Zapata, Keith response of a parabolic dish steam cavity receiver. Both approaches are based on a heat transfer model

  18. Lowest Pressure Steam Saves More BTU's Than You Think 

    E-Print Network [OSTI]

    Vallery, S. J.

    1985-01-01

    the high and low steam pressures. The discussion below shows how the savings in using low pressure steam can be above 25%! The key to the savings is not in the heat exchanger equipment or the steam trap, but is back at the powerhouse - the sensible heat...

  19. Supported metal catalysts for alcohol/sugar alcohol steam reforming

    SciTech Connect (OSTI)

    Davidson, Stephen; Zhang, He; Sun, Junming; Wang, Yong

    2014-08-21

    Despite extensive studies on hydrogen production via steam reforming of alcohols and sugar alcohols, catalysts typically suffer a variety of issues from poor hydrogen selectivity to rapid deactivation. Here, we summarize recent advances in fundamental understanding of functionality and structure of catalysts for alcohol/sugar alcohol steam reforming, and provide perspectives on further development required to design highly efficient steam reforming catalysts.

  20. Water spray ejector system for steam injected engine

    SciTech Connect (OSTI)

    Hines, W.R.

    1991-10-08

    This paper describes a method of increasing the power output of a steam injected gas turbine engine. It comprises: a compressor, a combustor having a dome which receives fuel and steam from a dual flow nozzle, and a turbine in series combination with a gas flow path passing therethrough, and a system for injection of superheated steam into the gas flow path, the method comprising spraying water into the steam injection system where the water is evaporated by the superheated steam, mixing the evaporated water with the existing steam in the steam injection system so that the resultant steam is at a temperature of at least 28 degrees celsius (50 degrees fahrenheit) superheat and additional steam is added to the dome from the fuel nozzle to obtain a resultant increased mass flow of superheated steam mixture for injection into the gas flow path, and controlling the amount of water sprayed into the steam injection system to maximize the mass flow of superheated steam without quenching the flame.

  1. Steam Trap Testing and Evaluation: An Actual Plant Case Study 

    E-Print Network [OSTI]

    Feldman, A. L.

    1981-01-01

    With rising steam costs and a high failure rate on the Joliet Plants standard steam trap, a testing and evaluation program was begun to find a steam trap that would work at Olin-Joliet. The basis was to conduct the test on the actual process...

  2. Replace Pressure-Reducing Valves with Backpressure Turbogenerators (International Fact Sheet), Energy Tips-Steam, Steam Tip Sheet #20c

    SciTech Connect (OSTI)

    Not Available

    2010-10-01

    This English/Chinese ITP steam tip sheet on replacing pressure-reducing valves provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. Transport and Phase Equilibria Properties for Steam Flooding of Heavy Oils

    SciTech Connect (OSTI)

    Gabitto, Jorge; Barrufet, Maria

    2001-12-18

    The objectives of this research included experimental determination and rigorous modeling and computation of phase equilibria, volumetric, and transport properties of hydrocarbon/CO2/water mixtures at pressures and temperatures typical of steam injection processes for thermal recovery of heavy oils.

  4. Transport and Phase Equilibria Properties for Steam Flooding of Heavy Oils

    SciTech Connect (OSTI)

    Gabitto, Jorge; Barufet, Maria

    2002-11-20

    The objectives of this research included experimental determination and rigorous modeling and computation of phase equilibrium diagrams, volumetric, and transport properties of hydrocarbon/CO2/water mixtures at pressures and temperatures typical of steam injection processes for thermal recovery of heavy oils.

  5. Use Low-Grade Waste Steam to Power Absorption Chillers - Steam Tip Sheet #14

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on waste steam to power absorption chillers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  6. Consider Steam Turbine Drives for Rotating Equipment - Steam Tip Sheet #21

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  7. Experimental and analytical studies of hydrocarbon yields under dry-, steam-, and steam with propane-distillation 

    E-Print Network [OSTI]

    Ramirez Garnica, Marco Antonio

    2004-09-30

    Recent experimental and simulation studies -conducted at the Department of Petroleum Engineering at Texas A&M University - confirm oil production is accelerated when propane is used as an additive during steam injection. To better understand...

  8. Improved Steam Assisted Gravity Drainage (SAGD) Performance with Solvent as Steam Additive 

    E-Print Network [OSTI]

    Li, Weiqiang

    2011-02-22

    Steam Assisted Gravity Drainage (SAGD) is used widely as a thermal recovery technique in Canada to produce a very viscous bitumen formation. The main research objectives of this simulation and experimental study are to investigate oil recovery...

  9. Steam Challenge: Developing A New DOE Program to Help Industry be Steam Smart 

    E-Print Network [OSTI]

    Jones, T.; Hart, F.

    1998-01-01

    Last year, the Alliance to Save Energy, the Department of Energy's Office of Industrial Technologies, and a cadre of private companies and associations formed an innovative "Steam Partnership" with the goal of developing a new, DOE technical...

  10. Gas turbine row #1 steam cooled vane

    DOE Patents [OSTI]

    Cunha, Frank J. (Longwood, FL)

    2000-01-01

    A design for a vane segment having a closed-loop steam cooling system is provided. The vane segment comprises an outer shroud, an inner shroud and an airfoil, each component having a target surface on the inside surface of its walls. A plurality of rectangular waffle structures are provided on the target surface to enhance heat transfer between each component and cooling steam. Channel systems are provided in the shrouds to improve the flow of steam through the shrouds. Insert legs located in cavities in the airfoil are also provided. Each insert leg comprises outer channels located on a perimeter of the leg, each outer channel having an outer wall and impingement holes on the outer wall for producing impingement jets of cooling steam to contact the airfoil's target surface. Each insert leg further comprises a plurality of substantially rectangular-shaped ribs located on the outer wall and a plurality of openings located between outer channels of the leg to minimize cross flow degradation.

  11. Steam Trap Maintenance as a Profit Center 

    E-Print Network [OSTI]

    Bouchillon, J. L.

    1996-01-01

    program at a large, 4000 trap chemical plant. The previously "good" maintenance program which was losing $565,000 per year in steam was turned into a $485,000 per year cost savings. This paper will also give the steps that can in as few as 3 months...

  12. Coreflood experimental study of steam displacement 

    E-Print Network [OSTI]

    Cerutti, Andres Enrique

    1997-01-01

    The main objective of this study was to verify experimentally whether or not a Buckley-Leverett shock front exists when steam displaces oil in a porous medium, as assumed in the Aydelotte-Pope steamflood predictive model. Experiments were conducted...

  13. Natural gas-assisted steam electrolyzer

    DOE Patents [OSTI]

    Pham, Ai-Quoc (San Jose, CA); Wallman, P. Henrik (Berkeley, CA); Glass, Robert S. (Livermore, CA)

    2000-01-01

    An efficient method of producing hydrogen by high temperature steam electrolysis that will lower the electricity consumption to an estimated 65 percent lower than has been achievable with previous steam electrolyzer systems. This is accomplished with a natural gas-assisted steam electrolyzer, which significantly reduces the electricity consumption. Since this natural gas-assisted steam electrolyzer replaces one unit of electrical energy by one unit of energy content in natural gas at one-quarter the cost, the hydrogen production cost will be significantly reduced. Also, it is possible to vary the ratio between the electricity and the natural gas supplied to the system in response to fluctuations in relative prices for these two energy sources. In one approach an appropriate catalyst on the anode side of the electrolyzer will promote the partial oxidation of natural gas to CO and hydrogen, called Syn-Gas, and the CO can also be shifted to CO.sub.2 to give additional hydrogen. In another approach the natural gas is used in the anode side of the electrolyzer to burn out the oxygen resulting from electrolysis, thus reducing or eliminating the potential difference across the electrolyzer membrane.

  14. Fuel cell integrated with steam reformer

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA); Whelan, James A. (Bricktown, NJ)

    1987-01-01

    A H.sub.2 -air fuel cell integrated with a steam reformer is disclosed wherein a superheated water/methanol mixture is fed to a catalytic reformer to provide a continuous supply of hydrogen to the fuel cell, the gases exhausted from the anode of the fuel cell providing the thermal energy, via combustion, for superheating the water/methanol mixture.

  15. Analysis and decision document in support of acquisition of steam supply for the Hanford 200 Area

    SciTech Connect (OSTI)

    Brown, D.R.; Daellenbach, K.K.; Hendrickson, P.L.; Kavanaugh, D.C.; Reilly, R.W.; Shankle, D.L.; Smith, S.A.; Weakley, S.A.; Williams, T.A. [Pacific Northwest Lab., Richland, WA (United States); Grant, T.F. [Battelle Human Affairs Research Center, Seattle, WA (United States)

    1992-02-01

    The US Department of Energy (DOE) is now evaluating its facility requirements in support of its cleanup mission at Hanford. One of the early findings is that the 200-Area steam plants, constructed in 1943, will not meet future space heating and process needs. Because the 200 Area will serve as the primary area for waste treatment and long-term storage, a reliable steam supply is a critical element of Hanford operations. This Analysis and Decision Document (ADD) is a preliminary review of the steam supply options available to the DOE. The ADD contains a comprehensive evaluation of the two major acquisition options: line-term versus privatization. It addresses the life-cycle costs associated with each alternative, as well as factors such as contracting requirements and the impact of market, safety, security, and regulatory issues. Specifically, this ADD documents current and future steam requirements for the 200 Area, describes alternatives available to DOE for meeting these requirements, and compares the alternatives across a number of decision criteria, including life-cycle cost. DOE has currently limited the ADD evaluation alternatives to replacing central steam plants rather than expanding the study to include alternative heat sources, such as a distributed network of boilers or heat pumps. Thirteen project alternatives were analyzed in the ADD. One of the alternatives was the rehabilitation of the existing 200-East coal-fired facility. The other twelve alternatives are combinations of (1) coal- or gas-fueled plants, (2) steam-only or cogeneration facilities, (3) primary or secondary cogeneration of electricity, and (4) public or private ownership.

  16. Method for cutting steam heat losses during cyclic steam injection of wells. Second quarterly report

    SciTech Connect (OSTI)

    Not Available

    1994-08-01

    The Midway-Sunset Field (CA) is the largest Heavy Oil field in California and steam injection methods have been successfully used for more than 30 years to produce the Heavy Oil from many of its unconsolidated sand reservoirs. In partnership with another DOE/ERIP grantee, our Company has acquired an 80 ac. lease in the SE part of this field, in order to demonstrate our respective technologies in the Monarch sand, of Miocene Age, which is one of the reservoirs targeted by the DOE Class 3 Oil Program. This reservoir contains a 13 API oil, which has a much higher market value, as a Refinery Feedstock, than the 5 to 8 API Vaca Tar, used only as road paving material. This makes it easier to justify the required investment in a vertical well equipped with two horizontal drainholes. The economic viability of such a project is likely to be enhanced if Congress approves the export to Japan of a portion of the 27 API (1% Sulfur) AK North Slope oil, which currently is landed in California in preference to lighter and sweeter Far East imported crudes. This is a major cause of the depressed prices for California Heavy Oil in local refineries, which have reduced the economic viability of all EOR methods, including steam injection, in California. Two proposals, for a Near-Term (3 y.) and for a Mid-Term (6 y.) project respectively, were jointly submitted to the DOE for Field Demonstration of the Partners` new technologies under the DOE Class 3 Oil Program. The previous design of a special casing joint for the Oxnard field well was reviewed and adapted to the use of existing Downhole Hardware components from three suppliers, instead of one. The cost of drilling and completion of a well equipped with two horizontal drainholes was re-evaluated for the conditions prevailing in the Midway Sunset field, which are more favorable than in the Oxnard field, leading to considerable reductions in drilling rig time and cost.

  17. Report on Preliminary Engineering Study for Installation of an Air Cooled Steam Condenser at Brawley Geothermal Plant, Unit No. 1

    SciTech Connect (OSTI)

    1982-03-01

    The Brawley Geothermal Project comprises a single 10 MW nominal geothermal steam turbine-generator unit which has been constructed and operated by the Southern California Edison Company (SCE). Geothermal steam for the unit is supplied through contract by Union Oil Company which requires the return of all condensate. Irrigation District (IID) purchases the electric power generated and provides irrigation water for cooling tower make-up to the plant for the first-five years of operation, commencing mid-1980. Because of the unavailability of irrigation water from IID in the future, SCE is investigating the application and installation of air cooled heat exchangers in conjunction with the existing wet (evaporative) cooling tower with make-up based on use of 180 gpm (nominal) of the geothermal condensate which may be made available by the steam supplier.

  18. Deliberate ignition of hydrogen-air-steam mixtures in condensing steam environments

    SciTech Connect (OSTI)

    Blanchat, T.K.; Stamps, D.W.

    1997-05-01

    Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs.

  19. Evaluation of a superheater enhanced geothermal steam power plant in the Geysers area. Final report

    SciTech Connect (OSTI)

    Janes, J.

    1984-06-01

    This study was conducted to determine the attainable generation increase and to evaluate the economic merits of superheating the steam that could be used in future geothermal steam power plants in the Geyser-Calistoga Known Geothermal Resource Area (KGRA). It was determined that using a direct gas-fired superheater offers no economic advantages over the existing geothermal power plants. If the geothermal steam is heated to 900/sup 0/F by using the exhaust energy from a gas turbine of currently available performance, the net reference plant output would increase from 65 MW to 159 MW (net). Such hybrid plants are cost effective under certain conditions identified in this document. The power output from the residual Geyser area steam resource, now equivalent to 1437 MW, would be more than doubled by employing in the future gas turbine enhancement. The fossil fuel consumed in these plants would be used more efficiently than in any other fossil-fueled power plant in California. Due to an increase in evaporative losses in the cooling towers, the viability of the superheating concept is contingent on development of some of the water resources in the Geysers-Calistoga area to provide the necessary makeup water.

  20. Pump apparatus including deconsolidator

    DOE Patents [OSTI]

    Sonwane, Chandrashekhar; Saunders, Timothy; Fitzsimmons, Mark Andrew

    2014-10-07

    A pump apparatus includes a particulate pump that defines a passage that extends from an inlet to an outlet. A duct is in flow communication with the outlet. The duct includes a deconsolidator configured to fragment particle agglomerates received from the passage.

  1. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect (OSTI)

    Unknown

    2002-06-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors entered into a Cooperative Agreement with the USDOE, National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report is WMPI's fourth quarterly technical progress report. It covers the period performance from January 1, 2002 through March 31, 2002.

  2. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect (OSTI)

    Unknown

    2003-01-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2002 through September 30, 2002.

  3. Unusual refinery boiler tube failures due to corrosion by sulfuric acid induced by steam leaks

    SciTech Connect (OSTI)

    Lopez-Lopez, D.; Wong-Moreno, A.

    1998-12-31

    Corrosion by sulfuric acid in boilers is a low probability event because gas temperature and metal temperature of boiler tubes are high enough to avoid the condensation of sulfuric acid from flue gases. This degradation mechanism is frequently considered as an important cause of air preheaters materials degradation, where flue gases are cooled by heat transfer to the combustion air. Corrosion is associated to the presence of sulfuric acid, which condensates if metal temperature (or gas temperature) is below of the acid dew point. In economizer tubes, sulfuric acid corrosion is an unlikely event because flue gas and tube temperatures are normally over the acid dewpoint. In this paper, the failure analysis of generator tubes (similar to the economizer of bigger boilers) of two small oil-fired subcritical boilers is reported. It is concluded that sulfuric acid corrosion was the cause of the failure. The sulfuric acid condensation was due to the contact of flue gases containing SO{sub 3} with water-steam spray coming from leaks at the interface of rolled tube to the drum. Considering the information gathered from these two cases studied, an analysis of this failure mechanism is presented including a description of the thermodynamics condition of water leaking from the drum, and an analysis of the factors favoring it.

  4. Geismar TDI Plant Steam Optimization 

    E-Print Network [OSTI]

    Baily, M.

    2013-01-01

    Orleans, LA. May 21-24, 2013 ? The world?s leading chemical company ? Serves all major industries ? 380 production facilities including six Verbund sites ? World-class, innovative, high-value products ? Intelligent, sustainable system solutions... value as one company. We innovate to make our customers more successful. We drive sustainable solutions. We form the best team. 8 8 ESL-IE-13-05-19 Proceedings of the Thrity-Fifth Industrial Energy Technology Conference New Orleans, LA. May 21...

  5. Cash Flow Impacts of Industrial Steam Efficiency 

    E-Print Network [OSTI]

    Russell, C.

    2003-01-01

    . Corporate leaders can maintain ROI by avoiding asset additions, but eventually the downtime imposed by failing assets begins to defeat this strategy. Plant optimization achieved through applied energy efficiency can only support the manager's adherence... gets the resources to upgrade steam assets and maintenance. But in addition, product managers enjoy lower costs per unit due to reduced waste of direct materials, as well as avoided downtime. Sales and marketing staff enjoy a bit more negotiating...

  6. Propellant actuated nuclear reactor steam depressurization valve

    DOE Patents [OSTI]

    Ehrke, Alan C. (San Jose, CA); Knepp, John B. (San Jose, CA); Skoda, George I. (Santa Clara, CA)

    1992-01-01

    A nuclear fission reactor combined with a propellant actuated depressurization and/or water injection valve is disclosed. The depressurization valve releases pressure from a water cooled, steam producing nuclear reactor when required to insure the safety of the reactor. Depressurization of the reactor pressure vessel enables gravity feeding of supplementary coolant water through the water injection valve to the reactor pressure vessel to prevent damage to the fuel core.

  7. Steam System Optimization: A Case Study 

    E-Print Network [OSTI]

    Iordanova, N.; Venkatesan, V. V.

    2000-01-01

    to the atmosphere. Figure 6. Existing and proposed collection of atmospheric condensate at Plant C. Recovery of condensate and vented flash steam at the Atmospheric Flash Drums will save Plant C $144,000 annual1y. The savings estimation is based on the amount... vent condenser, and finally collected at the recycle solvent drum. A pressure relieve valve at the vent header, maintains the temperature and the pressure without Figure 7. Existing arrangements at Crystal1izers. Typical Material Balance data from...

  8. Steam System Modeler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam System Modeler

  9. Steam System Survey Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam System

  10. Underground coal gasification using oxygen and steam

    SciTech Connect (OSTI)

    Yang, L.H.; Zhang, X.; Liu, S. [China University of Mining & Technology, Xuzhou (China)

    2009-07-01

    In this paper, through model experiment of the underground coal gasification, the effects of pure oxygen gasification, oxygen-steam gasification, and moving-point gasification methods on the underground gasification process and gas quality were studied. Experiments showed that H{sub 2} and CO volume fraction in product gas during the pure oxygen gasification was 23.63-30.24% and 35.22-46.32%, respectively, with the gas heating value exceeding 11.00 MJ/m{sup 3}; under the oxygen-steam gasification, when the steam/oxygen ratio stood at 2: 1, gas compositions remained virtually stable and CO + H{sub 2} was basically between 61.66 and 71.29%. Moving-point gasification could effectively improve the changes in the cavity in the coal seams or the effects of roof inbreak on gas quality; the ratio of gas flowing quantity to oxygen supplying quantity was between 3.1:1 and 3.5:1 and took on the linear changes; on the basis of the test data, the reasons for gas quality changes under different gasification conditions were analyzed.

  11. Measuring non-condensable gases in steam

    SciTech Connect (OSTI)

    Doornmalen, J. P. C. M. van; Kopinga, K., E-mail: k.kopinga@tue.nl [Department of Applied Physics, Eindhoven University of Technology, P.O. Box 513, 5600 MB Eindhoven (Netherlands)

    2013-11-15

    In surgery, medical devices that are used should be sterilized. To obtain surface steam sterilization conditions, not only in the sterilizer chamber itself but also in the loads to be sterilized, the amount of non-condensable gases (NCGs), for instance air, should be very low. Even rather small fractions of NCGs (below 1 %) seriously hamper steam penetration in porous materials or devices with hollow channels (e.g., endoscopes). A recently developed instrument which might detect the presence of residual NCGs in a reliable and reproducible way is the 3M{sup TM} Electronic Test System (ETS). In this paper, a physical model is presented that describes the behavior of this instrument. This model has been validated by experiments in which known fractions of NCGs were introduced in a sterilizer chamber in which an ETS was placed. Despite several approximations made in the model, a good agreement is found between the model predictions and the experimental results. The basic principle of the ETS, measuring the heat transfer by condensation on a cooled surface, permits a very sensitive detection of NCGs in harsh environments like water vapor at high temperatures and pressures. Our model may serve to develop adapted and optimized versions of this instrument for use outside the field of sterilization, e.g., in heat exchangers based on steam condensation.

  12. Use Feedwater Economizers for Waste Heat Recovery: Office of Industrial Technologies (OIT) Steam Energy Tips No.3

    SciTech Connect (OSTI)

    Not Available

    2002-03-01

    A feedwater economizer reduces steam boiler fuel requirements by transferring heat from the flue gas to incoming feedwater. Boiler flue gases are often rejected to the stack at temperatures more than 100 F to 150 F higher than the temperature of the generated steam. Generally, boiler efficiency can be increased by 1% for every 40 F reduction in flue gas temperature. By recovering waste heat, an economizer can often reduce fuel requirements by 5% to 10% and pay for itself in less than 2 years. The table provides examples of the potential for heat recovery.

  13. PARABOLOIDAL DISH SOLAR CONCENTRATORS FOR MULTI-MEGAWATT POWER GENERATION Keith Lovegrove , Tui Taumoefolau, Sawat Paitoonsurikarn, Piya Siangsukone, Greg Burgess, Andreas Luzzi,

    E-Print Network [OSTI]

    PARABOLOIDAL DISH SOLAR CONCENTRATORS FOR MULTI-MEGAWATT POWER GENERATION Keith Lovegrove , Tui of distributed dish, central generation solar thermal power systems using either direct steam generation-dish, steam-based, solar thermal power station in White Cliffs (Kaneff 1991). A parallel line

  14. Impact of drought on U.S. steam electric power plant cooling water intakes and related water resource management issues.

    SciTech Connect (OSTI)

    Kimmell, T. A.; Veil, J. A.; Environmental Science Division

    2009-04-03

    This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements their overall research effort by evaluating water availability at power plants under drought conditions. While there are a number of competing demands on water uses, particularly during drought conditions, this report focuses solely on impacts to the U.S. steam electric power plant fleet. Included are both fossil-fuel and nuclear power plants. One plant examined also uses biomass as a fuel. The purpose of this project is to estimate the impact on generation capacity of a drop in water level at U.S. steam electric power plants due to climatic or other conditions. While, as indicated above, the temperature of the water can impact decisions to halt or curtail power plant operations, this report specifically examines impacts as a result of a drop in water levels below power plant submerged cooling water intakes. Impacts due to the combined effects of excessive temperatures of the returned cooling water and elevated temperatures of receiving waters (due to high ambient temperatures associated with drought) may be examined in a subsequent study. For this study, the sources of cooling water used by the U.S. steam electric power plant fleet were examined. This effort entailed development of a database of power plants and cooling water intake locations and depths for those plants that use surface water as a source of cooling water. Development of the database and its general characteristics are described in Chapter 2 of this report. Examination of the database gives an indication of how low water levels can drop before cooling water intakes cease to function. Water level drops are evaluated against a number of different power plant characteristics, such as the nature of the water source (river vs. lake or reservoir) and type of plant (nuclear vs. fossil fuel). This is accomplished in Chapter 3. In Chapter 4, the nature of any compacts or agreements that give priority to users (i.e., which users must stop withdrawing water first) is examined. This is examined on a regional or watershed basis, specifically for western water rights, and also as a function of federal and state water management programs. Chapter 5 presents the findings and conclusions of this study. In addition to the above, a related intent of this study is to conduct preliminary modeling of how lowered surface water levels could affect generating capacity and other factors at different regional power plants. If utility managers are forced to take some units out of service or reduce plant outputs, the fuel mix at the remaining plants and the resulting carbon dioxide emissions may change. Electricity costs and other factors may also be impacted. Argonne has conducted some modeling based on the information presented in the database described in Chapter 2 of this report. A separate report of the modeling effort has been prepared (Poch et al. 2009). In addition to the U.S. steam electric power plant fleet, this modeling also includes an evaluation of power production of hydroelectric facilities. The focus of this modeling is on those power plants located in the western United States.

  15. Oil recovery from naturally fractured reservoirs by steam injection methods. Final report

    SciTech Connect (OSTI)

    Reis, J.C.; Miller, M.A.

    1995-05-01

    Oil recovery by steam injection is a proven, successful technology for nonfractured reservoirs, but has received only limited study for fractured reservoirs. Preliminary studies suggest recovery efficiencies in fractured reservoirs may be increased by as much as 50% with the application of steam relative to that of low temperature processes. The key mechanisms enhancing oil production at high temperature are the differential thermal expansion between oil and the pore volume, and the generation of gases within matrix blocks. Other mechanisms may also contribute to increased production. These mechanisms are relatively independent of oil gravity, making steam injection into naturally fractured reservoirs equally attractive to light and heavy oil deposits. The objectives of this research program are to quantify the amount of oil expelled by these recovery mechanisms and to develop a numerical model for predicting oil recovery in naturally fractured reservoirs during steam injection. The experimental study consists of constructing and operating several apparatuses to isolate each of these mechanisms. The first measures thermal expansion and capillary imbibition rates at relatively low temperature, but for various lithologies and matrix block shapes. The second apparatus measures the same parameters, but at high temperatures and for only one shape. A third experimental apparatus measures the maximum gas saturations that could build up within a matrix block. A fourth apparatus measures thermal conductivity and diffusivity of porous media. The numerical study consists of developing transfer functions for oil expulsion from matrix blocks to fractures at high temperatures and incorporating them, along with the energy equation, into a dual porosity thermal reservoir simulator. This simulator can be utilized to make predictions for steam injection processes in naturally-fractured reservoirs. Analytical models for capillary imbibition have also been developed.

  16. Steam Dryer Segmentation and Packaging at Grand Gulf Nuclear Station - 13577

    SciTech Connect (OSTI)

    Kreitman, Paul J.; Sirianni, Steve R.; Pillard, Mark M.

    2013-07-01

    Entergy recently performed an Extended Power Up-rate (EPU) on their Grand Gulf Nuclear Station, near Port Gibson, Mississippi. To support the EPU, a new Steam Dryer Assembly was installed during the last refueling outage. Due to limited access into the containment, the large Replacement Steam Dryer (RSD) had to be brought into the containment in pieces and then final assembly was completed on the refueling floor before installation into the reactor. Likewise, the highly contaminated Original Steam Dryer (OSD) had to be segmented into manageable sections, loaded into specially designed shielded containers, and rigged out of containment where they will be safely stored until final disposal is accomplished at an acceptable waste repository. Westinghouse Nuclear Services was contracted by Entergy to segment, package and remove the OSD from containment. This work was performed on critical path during the most recent refueling outage. The segmentation was performed underwater to minimize radiation exposure to the workers. Special hydraulic saws were developed for the cutting operations based on Westinghouse designs previously used in Sweden to segment ABB Reactor Internals. The mechanical cutting method was selected because of its proven reliability and the minimal cutting debris that is generated by the process. Maintaining stability of the large OSD sections during cutting was accomplished using a custom built support stand that was installed into the Moisture Separator Pool after the Moisture Separator was installed back in the reactor vessel. The OSD was then moved from the Steam Dryer Pool to the Moisture Separator Pool for segmentation. This scenario resolved the logistical challenge of having two steam dryers and a moisture separator in containment simultaneously. A water filtration/vacuum unit was supplied to maintain water clarity during the cutting and handling operations and to collect the cutting chips. (authors)

  17. Steam Oxidation of FeCrAl and SiC in the Severe Accident Test Station (SATS)

    SciTech Connect (OSTI)

    Pint, Bruce A.; Unocic, Kinga A.; Terrani, Kurt A.

    2015-08-01

    Numerous research projects are directed towards developing accident tolerant fuel (ATF) concepts that will enhance safety margins in light water reactors (LWR) during severe accident scenarios. In the U.S. program, the high temperature steam oxidation performance of ATF solutions has been evaluated in the Severe Accident Test Station (SATS) at Oak Ridge National Laboratory (ORNL) since 2012 [1-3] and this facility continues to support those efforts in the ATF community. Compared to the current UO2/Zr-based alloy fuel system, alternative cladding materials can offer slower oxidation kinetics and a smaller enthalpy of oxidation that can significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [4-5]. Thus, steam oxidation behavior is a key aspect of the evaluation of ATF concepts. This report summarizes recent work to measure steam oxidation kinetics of FeCrAl and SiC specimens in the SATS.

  18. An Overview of Nuclear vs. Non-Nuclear Design Code Requirements for a Candidate Steam Supply System for Commercial Applications

    SciTech Connect (OSTI)

    Robert Jetter

    2011-04-01

    The objective is to identify (mostly for industrial end-users) the difference between a Section III nuclear steam generator (classified as Structures, Systems and Components (SSC)) and a Section VIII steam generator in the same general conditions, but used in a conventional application. Specifically, applicable temperature and pressure ranges and a more quantitative description of how materials change, design margins change and required design rigor changes are of interest. This overview focuses on the steam generator pressure boundary but the downstream piping will also be considered. Within the designations of Section III and Section VIII there are subcategories with their specific regions of applicability. Each of these subcategories has evolved their own unique features with respect to design rules and their implementation. A general overview of the various design codes will be provided in sufficient detail to illustrate the major differences; however, a detailed discussion of the various design requirements and their implementation is beyond the scope of this discussion. References (1) and (2) are sources of more detailed information. Also, example wall sizing calculations will be provided to illustrate the application of the relevant design codes under the candidate design conditions. The candidate steam supply Design Conditions are 600C (1112F) and 24MPa (3,480psi). The Operating Conditions or Service Levels will be somewhat lower and the difference shows up in some of the various design methodologies employed.

  19. Return Condensate to the Boiler - Steam Tip Sheet #8

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  20. Consider Installing a Condensing Economizer - Steam Tip Sheet #26A

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet is part of a series of tip sheets on how to optimize an industrial steam system.

  1. Improving Steam System Performance: A Sourcebook for Industry

    SciTech Connect (OSTI)

    2004-10-01

    A sourcebook designed to provide steam system users with a reference outlining opportunities to improve system performance and optimize energy efficiency in industrial energy systems.

  2. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

  3. Full Steam Ahead for PV in US Homes?

    E-Print Network [OSTI]

    Bolinger, Mark A

    2009-01-01

    Full Steam Ahead for PV in US Homes? Mark Bolinger, Galenutility-scale photovoltaic (PV) installations in the yearsimplications for PV rebate program administrators, PV system

  4. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    drying and heating, multi-effect evaporators, vulcanizers, reboilers, strippers, condensate receiver tanks, and solvent extraction processes. Producing a Vacuum with Steam Jet...

  5. Consider Steam Turbine Drives for Rotating Equipment, Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    for Rotating Equipment Steam turbines are well suited as prime movers for driving boiler feedwater pumps, forced or induced-draft fans, blowers, air compressors, and other...

  6. Effect of reactor conditions on MSIV (main steam isolation valves)-ATWS power level

    SciTech Connect (OSTI)

    Diamond, D.J.

    1987-01-01

    In a boiling water reactor (BWR) when there is closure of the main steam isolation valves (MSIVs), the energy generated in the core will be transferred to the pressure suppression pool (PSP) via steam flows out of the relief valves. The pool has limited capacity as a heat sink and hence, if there is no reactor trip (an ATWS event), there is the possibility that the pool temperature may rise beyond acceptable limits. The present study was undertaken to determine how the initial reactor conditions affect the power during an MSIV-ATWS event. The time of interest is during the 20-30 minute period when it is assumed that the reactor is in a quasi-equilibrium condition with the water level and pressure fixed, natural circulation conditions and no control rod movement or significant boron in the core. The initial conditions of interest are the time during the cycle and the operating state. 4 refs., 2 tabs.

  7. Effects of aging and service wear on main steam isolation valves and valve operators

    SciTech Connect (OSTI)

    Clark, R.L. [Oak Ridge National Lab., TN (United States)

    1996-03-01

    In recent years main steam isolation valve (MSIV operating problems have resulted in significant operational transients (e.g., spurious reactor trips, steam generator dry out, excessive valve seat leakage), increased cost, and decreased plant availability. A key ingredient to an engineering-oriented reliability improvement effort is a thorough understanding of relevant historical experience. A detailed review of historical failure data available through the Institute of Nuclear Power Operation`s Nuclear Plant Reliability Data System has been conducted for several types of MSIVs and valve operators for both boiling-water reactors and pressurized-water reactors. The focus of this review is on MSIV failures modes, actuator failure modes, consequences of failure on plant operations, method of failure detection, and major stressors affecting both valves and valve operators.

  8. Evaluation of graphite/steam interactions for ITER (International Thermonuclear Experimental Reactor)

    SciTech Connect (OSTI)

    Smolik, G.R.; Merrill, B.J.; Piet, S.J.; Holland, D.F.

    1990-09-01

    In this report we present the results of an experimental/analytical study designed to determine the quantity of hydrogen generated during a coolant inleakage accident in ITER. This hydrogen could represent a potential explosive hazard, provided the proper conditions exist, causing machine damage and release of radioactive material. We have measured graphite/steam reaction rates for several graphites and carbon-based composites at temperatures between 1000 C and 1700 C. The effects of steam flow rate, and partial pressure were also examined. The measured reaction rates correlated well with two Arrhenius type relationships. We have used the relationships for GraphNOL N3M in a thermal model to determine that for ITER the quantity of hydrogen produced would range between 5 and 35 kg, depending upon how the graphite tiles are attached to the first wall. While 5 kg is not a significant concern, 35 kg presents an explosive hazard. 20 refs., 14 figs., 1 tab.

  9. DOE's BestPractices Steam End-User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    loss is almost always the largest boiler loss. [Slide Visual ­ Stack Loss Title Page] Steam factor in managing boiler performance. We will discuss both of these aspects of stack loss--we will start in the boiler exhaust gas. The temperature of the exhaust gas is an indicator of the amount of energy lost from

  10. Greenville Steam Biomass Facility | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QAsource History View New PagesSustainableGlynn County,Solar Jump to: navigation,Capital AdvisorsSteam Biomass

  11. 2nd Generation PFBC Systems R&D Phase 2 and Phase 3

    SciTech Connect (OSTI)

    Archie Robertson

    2000-03-17

    No work was performed; the two remaining Multi Annular Swirl Burner test campaigns are on hold pending selection of a new test facility (replacement for the shut down UTSI burner test facility) and identification of associated testing costs. The Second-Generation PFB Combustion Plant conceptual design prepared in 1987 is being updated to reflect the benefit of pilot plant test data and the latest advances in gas turbine technology. The updated plant is being designed to operate with 95 percent sulfur capture and a single Siemens Westinghouse (SW) 501G gas turbine. Using carbonizer and gas turbine data generated by Foster Wheeler (FW) and SW respectively, Parsons Energy and Chemicals Group prepared preliminary plant heat and materials based on carbonizer operating temperatures of 1700 and 1800 F and found the former to yield the higher plant efficiency. As a result, 1700 F has been selected as the preferred operating condition for the carbonizer. The previous first cut plant heat and material balance was refined and it predicts a 47.7% plant efficiency (HHV) with a net power output of 421.1 MWe. The latter includes a plant auxiliary load estimated to be 23.5 MWe or 5.26% of the gross plant power and a transformer loss of 1.5 MWe. Coal drying is through natural gas combustion, and the thermal energy input of the natural gas has also been included in the heat rate calculation. Figure 1 presents the plant preliminary full load heat and material balance. In this arrangement, evaporation and primary steam superheating tube surfaces are placed in both the pressurized circulating fluidized bed boiler (PCFB) and the gas turbine heat recovery steam generator (HRSG). The superheated steam from these units is mixed and then heated to 1050 F in the PCFB finishing superheater. With regard to steam reheating, the primary stage is located at the front of the HRSG and the final stage is located in the PCFB. Although this circuitry arrangement appears workable at full load, minimum load must be checked next to see if rearrangement is needed. Plant start up and load following discussions indicated that below about 15 percent gas turbine load, the latter would transition from steam to air cooling.

  12. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01

    Iron FT Synthesis, Steam-Power Cycle All Values in 2010 $CO 2 capture, Steam-Power Cycle All Values in 2010 $ MinimumCO 2 Capture Steam-Power Cycle All Values in 2010 $ Minimum

  13. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    stream conditions in steam power cycle. Table 4.1 Reactantreactor system. Steam power cycle 8.1 Efficiencies vs.793-944 Fig. 3.5. Steam power cycle. Table 3.3. Flows and

  14. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    IOUT *MEBP *STC(QAAN. R )-STEAM TURBINE CALC. ~ETFQMIN~5 ST~KJ/S) 1JC. /(GROSS STEAM TURBINE POWER PRODUCTION) STEA~ GENprogram then prints the steam turbine results. All flows in

  15. Experimental study of Morichal heavy oil recovery using combined steam and propane injection 

    E-Print Network [OSTI]

    Goite Marcano, Jose Gregorio

    1999-01-01

    with steam (for the purpose of increasing steam recovery efficiency) are being evaluated. An experimental study has been performed to investigate the effect of combined steam and propane injection on recovery of heavy oil from the Morichal field, Venezuela...

  16. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Low-pressure process steam requirements are usually met by throttling high- pressure steam, but a portion of the...

  17. MODELLING AND CONTROL OF CO-GENERATION POWER PLANTS UNDER CONSIDERATION OF

    E-Print Network [OSTI]

    Ferrari-Trecate, Giancarlo

    , and logic rules. The possibility of turning on/off the gas and steam turbines, the operating constraints) turbine; the steam cycle is supplied with the exhaust gases from the gas turbine and generates both elec (minimum up and down times) and the different types of start up of the turbines characterize the hybrid

  18. Electric Power Monthly, August 1990. [Glossary included

    SciTech Connect (OSTI)

    Not Available

    1990-11-29

    The Electric Power Monthly (EPM) presents monthly summaries of electric utility statistics at the national, Census division, and State level. The purpose of this publication is to provide energy decisionmakers with accurate and timely information that may be used in forming various perspectives on electric issues that lie ahead. Data includes generation by energy source (coal, oil, gas, hydroelectric, and nuclear); generation by region; consumption of fossil fuels for power generation; sales of electric power, cost data; and unusual occurrences. A glossary is included.

  19. Improving Steam System Performance: A Sourcebook for Industry, Second Edition (Book) (Revised)

    SciTech Connect (OSTI)

    Not Available

    2012-10-01

    Improving Steam System Performance: A Sourcebook for Industry was developed for the U.S. Department of Energy's (DOE) Advanced Manufacturing Office (AMO), formerly the Industrial Technologies Program. AMO undertook this project as a series of sourcebook publications. Other topics in this series include: compressed air systems, pumping systems, fan systems, process heating and motor and drive systems. For more information about program resources, see AMO in the Where to Find Help section of this publication.

  20. Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ?? Thomas A. Henzinger1 Howard model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models of the nonlinear be- havior of the boiler. For each model, we de ne and verify a controller that maintains the safe

  1. Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;?? Thomas A. Henzinger 1 Howard model a steam­boiler control system using hybrid au­ tomata. We provide two abstracted linear models of the nonlinear be­ havior of the boiler. For each model, we define and verify a controller that maintains

  2. ENERGY SERIES "CFD Modeling and its Application in Steam Condenser

    E-Print Network [OSTI]

    Bergman, Keren

    SEMINAR: ENERGY SERIES "CFD Modeling and its Application in Steam Condenser Performance Improvement will discuss the application of CFD to steam condensers, an area where both of the above mentioned limitations of computational fluid dynamics, having applied these techniques extensively in the design large heat exchangers

  3. Plant View On Reducing Steam Trap Energy Loss 

    E-Print Network [OSTI]

    Vallery, S. J.

    1982-01-01

    's total energy consumption is used by industry in producing the goods which are consumed around the world. Steam is the most commonly used energy source for the petrochemical industry. Most of this steam is used for heating and evaporating the many...

  4. Use Low-Grade Waste Steam to Power Absorption Chillers | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    for CHP Applications, April 2005 Improving Steam System Performance: A Sourcebook for Industry, Second Edition Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

  5. Tools to Boost Steam System Efficiency, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program steam software tools can help industrial plants identify steam system improvements to save energy and money.

  6. Feasibility of Steam Hydrogasification of Microalgae for Production of Synthetic Fuels

    E-Print Network [OSTI]

    Suemanotham, Amornrat

    2014-01-01

    Figure 2.2. Biomass Air Steam Oxygen Hydrogen Gasifier typeAir GasifierSteam Gasifier Oxygen Gasifier Hydrogen Gasifier

  7. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007...

  8. Water injection as a means for reducing non-condensible and corrosive gases in steam produced from vapor-dominated reservoirs

    E-Print Network [OSTI]

    Pruess, Karsten; Spycher, Nicolas; Kneafsey, Timothy J.

    2008-01-01

    Hydrogen Chloride in Superheated Steam and Chloride in Deepof Chloride in Superheated Geothermal Steam, Geothermics,

  9. Issues in the selection of the LMFBR steam cycle

    SciTech Connect (OSTI)

    Buschman, H.W.; McConnell, R.J.

    1983-01-01

    Unlike the light-water reactor, the liquid-metal fast breeder reactor (LMFBR) allows the designer considerable latitude in the selection of the steam cycle. This latitude in selection has been exercised by both foreign and domestic designers, and thus, despite the fact that over 25 LMFBR's have been built or are under construction, a consensus steam cycle has not yet evolved. This paper discusses the LMFBR steam cycles of interest to the LMFBR designer, reviews which of these cycles have been employed to date, discusses steam-cycle selection factors, discusses why a consensus has not evolved, and finally, concludes that the LMFBR steam-cycle selection is primarily one of technical philosophy with several options available.

  10. Method and apparatus for improving the performance of a nuclear power electrical generation system

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA)

    1995-01-01

    A method and apparatus for improving the efficiency and performance a of nuclear electrical generation system that comprises the addition of steam handling equipment to an existing plant that results in a surprising increase in plant performance. More particularly, a gas turbine electrical generation system with heat recovery boiler is installed along with a high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs.

  11. A Numerical Analysis of the Single-Well Steam Assisted Gravity Drainage (SW-SAGD) Process, SUPRI TR-124

    SciTech Connect (OSTI)

    Elliot, K.T.; Kovscek, A.R.

    2001-07-23

    Results from this study include cumulative recoveries, temperature distributions, and production rates. It was found that cyclic steaming of the reservoir offers the most favorable option for heating the near-wellbore area to create conditions that improve initial SAGD response. More favorable reservoir conditions such as low viscosity, thick oil zones, and solution gas, improved reservoir response. Under unfavorable conditions, response was limited.

  12. Modeling acid-gas generation from boiling chloride brines

    E-Print Network [OSTI]

    Zhang, Guoxiang

    2010-01-01

    chloride in superheated geothermal steam. Geothermics 1989,condensate from superheated geothermal steam. Implicationsexpansion of superheated geothermal steam, with implications

  13. Cogeneration and Distributed Generation1 This appendix describes cogeneration and distributed generating resources. Also provided is an

    E-Print Network [OSTI]

    and Stirling engines. This section concludes with a description of the cost and performance of several proposed. Stirling engines, though not yet commercial may even. These include small steam-electric plants, gas turbines, reciprocating engines, fuel cells, microturbines

  14. SUPERCRITICAL STEAM CYCLE FOR NUCLEAR POWER PLANT

    SciTech Connect (OSTI)

    Tsiklauri, Georgi V.; Talbert, Robert J.; Schmitt, Bruce E.; Filippov, Gennady A.; Bogojavlensky, Roald G.; Grishanin, Evgeny I.

    2005-07-01

    Revolutionary improvement of the nuclear plant safety and economy with light water reactors can be reached with the application of micro-fuel elements (MFE) directly cooled by a supercritical pressure light-water coolant-moderator. There are considerable advantages of the MFE as compared with the traditional fuel rods, such as: Using supercritical and superheated steam considerably increases the thermal efficiency of the Rankine cycle up to 44-45%. Strong negative coolant and void reactivity coefficients with a very short thermal delay time allow the reactor to shutdown quickly in the event of a reactivity or power excursion. Core melting and the creation of corium during severe accidents are impossible. The heat transfer surface area is larger by several orders of magnitude due to the small spherical dimensions of the MFE. The larger heat exchange surface significantly simplifies residual heat removal by natural convection and radiation from the core to a subsequent passive system of heat removal.

  15. Cooling circuit for steam and air-cooled turbine nozzle stage

    DOE Patents [OSTI]

    Itzel, Gary Michael (Clifton Park, NY); Yu, Yufeng (Guilderland, NY)

    2002-01-01

    The turbine vane segment includes inner and outer walls with a vane extending therebetween. The vane includes leading and trailing edge cavities and intermediate cavities. An impingement plate is spaced from the outer wall to impingement-cool the outer wall. Post-impingement cooling air flows through holes in the outer wall to form a thin air-cooling film along the outer wall. Cooling air is supplied an insert sleeve with openings in the leading edge cavity for impingement-cooling the leading edge. Holes through the leading edge afford thin-film cooling about the leading edge. Cooling air is provided the trailing edge cavity and passes through holes in the side walls of the vane for thin-film cooling of the trailing edge. Steam flows through a pair of intermediate cavities for impingement-cooling of the side walls. Post-impingement steam flows to the inner wall for impingement-cooling of the inner wall and returns the post-impingement cooling steam through inserts in other intermediate cavities for impingement-cooling the side walls of the vane.

  16. Process and apparatus for the production of hydrogen by steam reforming of hydrocarbon

    DOE Patents [OSTI]

    Sircar, Shivaji (Wescosville, PA); Hufton, Jeffrey Raymond (Fogelsville, PA); Nataraj, Shankar (Allentown, PA)

    2000-01-01

    In the steam reforming of hydrocarbon, particularly methane, under elevated temperature and pressure to produce hydrogen, a feed of steam and hydrocarbon is fed into a first reaction volume containing essentially only reforming catalyst to partially reform the feed. The balance of the feed and the reaction products of carbon dioxide and hydrogen are then fed into a second reaction volume containing a mixture of catalyst and adsorbent which removes the carbon dioxide from the reaction zone as it is formed. The process is conducted in a cycle which includes these reactions followed by countercurrent depressurization and purge of the adsorbent to regenerate it and repressurization of the reaction volumes preparatory to repeating the reaction-sorption phase of the cycle.

  17. Cluster generator

    DOE Patents [OSTI]

    Donchev, Todor I. (Urbana, IL); Petrov, Ivan G. (Champaign, IL)

    2011-05-31

    Described herein is an apparatus and a method for producing atom clusters based on a gas discharge within a hollow cathode. The hollow cathode includes one or more walls. The one or more walls define a sputtering chamber within the hollow cathode and include a material to be sputtered. A hollow anode is positioned at an end of the sputtering chamber, and atom clusters are formed when a gas discharge is generated between the hollow anode and the hollow cathode.

  18. Chemical tailoring of steam to remediate underground mixed waste contaminents

    DOE Patents [OSTI]

    Aines, Roger D. (Livermore, CA); Udell, Kent S. (Berkeley, CA); Bruton, Carol J. (Livermore, CA); Carrigan, Charles R. (Tracy, CA)

    1999-01-01

    A method to simultaneously remediate mixed-waste underground contamination, such as organic liquids, metals, and radionuclides involves chemical tailoring of steam for underground injection. Gases or chemicals are injected into a high pressure steam flow being injected via one or more injection wells to contaminated soil located beyond a depth where excavation is possible. The injection of the steam with gases or chemicals mobilizes contaminants, such as metals and organics, as the steam pushes the waste through the ground toward an extraction well having subatmospheric pressure (vacuum). The steam and mobilized contaminants are drawn in a substantially horizontal direction to the extraction well and withdrawn to a treatment point above ground. The heat and boiling action of the front of the steam flow enhance the mobilizing effects of the chemical or gas additives. The method may also be utilized for immobilization of metals by using an additive in the steam which causes precipitation of the metals into clusters large enough to limit their future migration, while removing any organic contaminants.

  19. Development of a Novel Efficient Solid-Oxide Hybrid for Co-generation of Hydrogen and Electricity Using Nearby Resources for Local Application

    SciTech Connect (OSTI)

    Tao, Greg, G.; Virkar, Anil, V.; Bandopadhyay, Sukumar; Thangamani, Nithyanantham; Anderson, Harlan, U.; Brow, Richard, K.

    2009-06-30

    Developing safe, reliable, cost-effective, and efficient hydrogen-electricity co-generation systems is an important step in the quest for national energy security and minimized reliance on foreign oil. This project aimed to, through materials research, develop a cost-effective advanced technology cogenerating hydrogen and electricity directly from distributed natural gas and/or coal-derived fuels. This advanced technology was built upon a novel hybrid module composed of solid-oxide fuel-assisted electrolysis cells (SOFECs) and solid-oxide fuel cells (SOFCs), both of which were in planar, anode-supported designs. A SOFEC is an electrochemical device, in which an oxidizable fuel and steam are fed to the anode and cathode, respectively. Steam on the cathode is split into oxygen ions that are transported through an oxygen ion-conducting electrolyte (i.e. YSZ) to oxidize the anode fuel. The dissociated hydrogen and residual steam are exhausted from the SOFEC cathode and then separated by condensation of the steam to produce pure hydrogen. The rationale was that in such an approach fuel provides a chemical potential replacing the external power conventionally used to drive electrolysis cells (i.e. solid oxide electrolysis cells). A SOFC is similar to the SOFEC by replacing cathode steam with air for power generation. To fulfill the cogeneration objective, a hybrid module comprising reversible SOFEC stacks and SOFC stacks was designed that planar SOFECs and SOFCs were manifolded in such a way that the anodes of both the SOFCs and the SOFECs were fed the same fuel, (i.e. natural gas or coal-derived fuel). Hydrogen was produced by SOFECs and electricity was generated by SOFCs within the same hybrid system. A stand-alone 5 kW system comprising three SOFEC-SOFC hybrid modules and three dedicated SOFC stacks, balance-of-plant components (including a tailgas-fired steam generator and tailgas-fired process heaters), and electronic controls was designed, though an overall integrated system assembly was not completed because of limited resources. An inexpensive metallic interconnects fabrication process was developed in-house. BOP components were fabricated and evaluated under the forecasted operating conditions. Proof-of-concept demonstration of cogenerating hydrogen and electricity was performed, and demonstrated SOFEC operational stability over 360 hours with no significant degradation. Cost analysis was performed for providing an economic assessment of the cost of hydrogen production using the targeted hybrid technology, and for guiding future research and development.

  20. Tsiklauri-Durst combined cycle (T-D Cycle{trademark}) application for nuclear and fossil-fueled power generating plants

    SciTech Connect (OSTI)

    Tsiklauri, B.; Korolev, V.N.; Durst, B.M.; Shen, P.K.

    1998-07-01

    The Tsiklauri-Durst combined cycle is a combination of the best attributes of both nuclear power and combined cycle gas power plants. A technology patented in 1994 by Battelle Memorial Institute offers a synergistic approach to power generation. A typical combined cycle is defined as the combination of gas turbine Brayton Cycle, topping steam turbine Rankine Cycle. Exhaust from the gas turbine is used in heat recovery steam generators to produce steam for a steam turbine. In a standard combined cycle gas turbine-steam turbine application, the gas turbine generates about 65 to 70 percent of system power. The thermal efficiency for such an installation is typically about 45 to 50 percent. A T-D combined cycle takes a new, creative approach to combined cycle design by directly mixing high enthalpy steam from the heat recovery steam generator, involving the steam generator at more than one pressure. Direct mixing of superheated and saturated steam eliminates the requirement for a large heat exchanger, making plant modification simple and economical.