Sample records for including steam generators

  1. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, J.E.

    1987-08-25T23:59:59.000Z

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  2. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, James E. (Simi Valley, CA)

    1987-01-01T23:59:59.000Z

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  3. Options for Generating Steam Efficiently

    E-Print Network [OSTI]

    Ganapathy, V.

    This paper describes how plant engineers can efficiently generate steam when there are steam generators and Heat Recovery Steam Generators in their plant. The process consists of understanding the performance characteristics of the various equipment...

  4. Steam generator tube failures

    SciTech Connect (OSTI)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01T23:59:59.000Z

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  5. Email To Friend Steam Electricity Generator

    E-Print Network [OSTI]

    . keymanengravables.com Steam Turbine Generator Info, Pictures And Deals For Steam turbine generator ediscountshoppingBack One Email To Friend Steam Electricity Generator Need Steam Electricity Generator? See Steam Electricity Generator. greenshieldsindustrial.com Steam Generators Deals on Steam Generators Find what you

  6. Steam generator tube rupture study

    E-Print Network [OSTI]

    Free, Scott Thomas

    1986-01-01T23:59:59.000Z

    This report describes our investigation of steam generator behavior during a postulated tube rupture accident. Our study was performed using the steam generator, thermal-hydraulic analysis code THERMIT-UTSG. The purpose ...

  7. New downhole steam generator tested

    SciTech Connect (OSTI)

    Bleakley, W.B.

    1981-07-01T23:59:59.000Z

    Completion of 2 field tests of a new-model down-hole steam generator paves the way for further evaluation and development of a system destined to increase California's heavy oil production. Current air pollution restrictions there prevent installation of conventional steam generators in several areas of interest to oil operators. The current series of tests, conducted by Chemical Oil Recovery Co. (CORCO) of Bakersfield, California, follows an earlier prototype operation conducted by Sandia National Laboratories in conjunction with the US Department of Energy. The CORCO tests were conducted on the surface with the generator's output going into Tenneco Oil Exploration and Production Co.'s overland-Riokern Well No. 80, located in the Kern River field 4 miles north of Bakersfield. The first test was concluded with just under 1000 bbl of steam injected, less than planned due to a higher-than-expected injection pressure. The unit operated at less than 25% capacity because of the air compressor limitation. Compressor output was only 285 psi, not enough to inject the desired volumes into the reservoir. Test data shows that injection amounted to 150 bpd of 90 to 95% quality steam at 225-psi wellhead pressure. After injection, the well was shut in for 3 days to allow soaking, then put on production. Initial production was 40 bopd at 175 F.

  8. Steam generator operating experience, update for 1989--1990

    SciTech Connect (OSTI)

    Frank, L.

    1991-12-01T23:59:59.000Z

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity. It provides: results of 1989 and 1990 steam generator inspections; highlights prevalent problem areas; improvements that have been made in nondestructive testing methods; preventive measures; repair techniques; and replacement procedures. It describes the equipment of the three (3) major suppliers and discusses recent examinations of 76 plants. Major areas of concern are the steam generator degradation mechanisms that affect tube integrity or cause tube leakage and tube failure. These include; (1) intergranular attack (IGA); (2) intergranular stress corrosion cracking (IGSCC); (3) primary water stress corrosion cracking (PWSCC); (4) pitting; and (5) vibrational wear and fatigue. Also discussed are plugging, sleeving, heat treatment, peening, chemical cleaning, and steam generator replacements. The current status of regulatory instruments and inspection guidelines for ensuring the steam generator integrity, is discussed with the highlights of steam generator research. New potential safety issues such as circumferential cracking and tube plug cracking are also discussed.

  9. Steam generator operating experience update, 1982-1983. [PWR

    SciTech Connect (OSTI)

    Frank, L.

    1984-06-01T23:59:59.000Z

    This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed.

  10. The Economics of Steam Electric Generation

    E-Print Network [OSTI]

    Ophaug, R. A.; Birget, C. D.

    1980-01-01T23:59:59.000Z

    The economics of combining steam and electric generation for companies requiring both steam and electric services develop a challenge which few engineers and economists can realize. This paper outlines the general approach to this challenge...

  11. Circumferential cracking of steam generator tubes

    SciTech Connect (OSTI)

    Karwoski, K.J.

    1997-04-01T23:59:59.000Z

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, {open_quote}Circumferential Cracking of Steam Generator Tubes.{close_quote} GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff`s assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness.

  12. analyzing steam generator: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    We present ow simulations in the Steam Generator of a pressurized water nuclear reactor using coherence between the zoom and the full domain. Key words: Steam Generator,...

  13. advanced steam generators: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    We present ow simulations in the Steam Generator of a pressurized water nuclear reactor using coherence between the zoom and the full domain. Key words: Steam Generator,...

  14. asco steam generators: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    We present ow simulations in the Steam Generator of a pressurized water nuclear reactor using coherence between the zoom and the full domain. Key words: Steam Generator,...

  15. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, James F. (Bonneville County, ID); Koenig, John F. (Idaho Falls, ID)

    1985-01-01T23:59:59.000Z

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  16. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, J.F.; Koenig, J.F.

    1984-05-29T23:59:59.000Z

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  17. Solar steam generation by heat localization

    E-Print Network [OSTI]

    Ghasemi, Hadi

    Currently, steam generation using solar energy is based on heating bulk liquid to high temperatures. This approach requires either costly high optical concentrations leading to heat loss by the hot bulk liquid and heated ...

  18. Steam generator operating experience: Update for 1984-1986

    SciTech Connect (OSTI)

    Frank, L.; Stokley, J.

    1988-06-01T23:59:59.000Z

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs.

  19. Generating Steam by Waste Incineration

    E-Print Network [OSTI]

    Williams, D. R.; Darrow, L. A.

    1981-01-01T23:59:59.000Z

    Combustible waste is a significant source of steam at the new John Deere Tractor Works assembly plant in Waterloo, Iowa. The incinerators, each rated to consume two tons of solid waste per hour, are expected to provide up to 100 percent of the full...

  20. Steam generator operating experience, update for 1987--1988

    SciTech Connect (OSTI)

    Frank, L.; Stokley, J.

    1989-06-01T23:59:59.000Z

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides results of 1987 and 1988 steam generator inspections, and highlights both prevalent problem areas and improvements that have been made in nondestructive testing methods, preventive measures, repair techniques, and replacement procedures. It describes the equipment of the three major suppliers and discusses recent examinations of 76 plants. Major areas of concern are the steam generator degradation mechanisms that affect tube integrity or cause tube leakage and tube failure. These include intergranular attack (IGA), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC), pitting, and vibrational wear and fatigue. Also discussed are plugging, sleeving, heat treatment, peening, chemical cleaning, and steam generator replacements, the current status of regulatory instruments and inspection guidelines for ensuring the steam generator integrity, and highlights of steam generator research and unresolved safety issues. The report concludes that cracking, both IGSCC on the tube outside diameter and PWSCC on the tube inside diameter, was the major cause of tube degradation during the 1987--1988 period. 24 refs., 8 tabs.

  1. Design and Performance Aspects of Steam Generators

    E-Print Network [OSTI]

    Ganapathy, V.

    generators based on standard, pre-packaged designs. A "standard" boiler has several limitations such as pre-determined furnace dimensions, tube length, surface area, tube spacings etc, which may or may not be the optimum choice for a given steam demand...

  2. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    SciTech Connect (OSTI)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01T23:59:59.000Z

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  3. COMPUTATION OF TWO-PHASE FLOW IN STEAM GENERATOR

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    COMPUTATION OF TWO-PHASE FLOW IN STEAM GENERATOR USING DOMAIN DECOMPOSITION AND LOCAL ZOOM METHODS Abstract We present ow simulations in the Steam Generator of a pressurized water nuclear reactor using coherence between the zoom and the full domain. Key words: Steam Generator, Zoom, Domain Decomposition

  4. RELIABILITY OF SAMPLING INSPECTION SCHEMES APPLIED TO REPLACEMENT STEAM GENERATORS

    E-Print Network [OSTI]

    Cizelj, Leon

    RELIABILITY OF SAMPLING INSPECTION SCHEMES APPLIED TO REPLACEMENT STEAM GENERATORS Guy Roussel the size of the random sample of tubes to be inspected in replacement steam generators is revisited in this paper. A procedure to estimate the maximum number of defective tubes left in the steam generator after

  5. Steam Generator Group Project. Annual report, 1982

    SciTech Connect (OSTI)

    Clark, R.A.; Lewis, M.

    1984-02-01T23:59:59.000Z

    The Steam Generator Group Project (SGGP) is an NRC program joined by additional sponsors. The SGGP utilizes a steam generator removed from service at a nuclear plant (Surry 2) as a vehicle for research on a variety of safety and reliability issues. This report is an annual summary of progress of the program for 1982. Information is presented on the Steam Generator Examination Facility (SGEF), especially designed and constructed for this research. Loading of the generator into the SGEF is then discussed. The report then presents radiological field mapping results and personnel exposure monitoring. This is followed by information on field reduction achieved by channel head decontaminations. The report then presents results of a secondary side examination through shell penetrations placed prior to transport, confirming no change in generator condition due to transport. Decontamination of the channel head is discussed followed by plans for eddy current testing and removal of the plugs placed during service. Results of a preliminary profilometry examination are then provided.

  6. Artificial Intelligence Techniques for Steam Generator Modelling

    E-Print Network [OSTI]

    Wright, Sarah

    2008-01-01T23:59:59.000Z

    This paper investigates the use of different Artificial Intelligence methods to predict the values of several continuous variables from a Steam Generator. The objective was to determine how the different artificial intelligence methods performed in making predictions on the given dataset. The artificial intelligence methods evaluated were Neural Networks, Support Vector Machines, and Adaptive Neuro-Fuzzy Inference Systems. The types of neural networks investigated were Multi-Layer Perceptions, and Radial Basis Function. Bayesian and committee techniques were applied to these neural networks. Each of the AI methods considered was simulated in Matlab. The results of the simulations showed that all the AI methods were capable of predicting the Steam Generator data reasonably accurately. However, the Adaptive Neuro-Fuzzy Inference system out performed the other methods in terms of accuracy and ease of implementation, while still achieving a fast execution time as well as a reasonable training time.

  7. Laser removal of sludge from steam generators

    DOE Patents [OSTI]

    Nachbar, Henry D. (Ballston Lake, NY)

    1990-01-01T23:59:59.000Z

    A method of removing unwanted chemical deposits known as sludge from the metal surfaces of steam generators with laser energy is provided. Laser energy of a certain power density, of a critical wavelength and frequency, is intermittently focused on the sludge deposits to vaporize them so that the surfaces are cleaned without affecting the metal surface (sludge substrate). Fiberoptic tubes are utilized for laser beam transmission and beam direction. Fiberoptics are also utilized to monitor laser operation and sludge removal.

  8. Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator

    E-Print Network [OSTI]

    Demirel, Melik C.

    Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

  9. Numerical Simulation of a Natural Circulation Steam Generator

    E-Print Network [OSTI]

    Weinmüller, Ewa B.

    Numerical Simulation of a Natural Circulation Steam Generator W. Linzer \\Lambda , K. Ponweiser circulation steam generator. We focus on a model with a simple geometry consisting of two vertical pipes properties of water and steam. We present a numerical algorithm based on an explicit upwind discretization

  10. Design and Performance Aspects of Steam Generators

    E-Print Network [OSTI]

    Ganapathy, V.

    1994-01-01T23:59:59.000Z

    -DESIGNING The concept of custom designing packaged steam generators is not new. Those familiar with heat recovery applications know that efficency and gas pressure drop are critical factors from boiler performance viewpoint and efforts should be made... gas pressure drop in a 100,000 lb/h boiler is equivalent to 15-18 kw of additional power or $ 7500 per year electricity bill, not to mention the larger fan size. Due to higher gas flow,the boiler efficency will also be affected. The exit gas...

  11. Steam generator for liquid metal fast breeder reactor

    DOE Patents [OSTI]

    Gillett, James E. (Greensburg, PA); Garner, Daniel C. (Murrysville, PA); Wineman, Arthur L. (Greensburg, PA); Robey, Robert M. (North Huntingdon, PA)

    1985-01-01T23:59:59.000Z

    Improvements in the design of internal components of J-shaped steam generators for liquid metal fast breeder reactors. Complex design improvements have been made to the internals of J-shaped steam generators which improvements are intended to reduce tube vibration, tube jamming, flow problems in the upper portion of the steam generator, manufacturing complexities in tube spacer attachments, thermal stripping potentials and difficulties in the weld fabrication of certain components.

  12. Nuclear steam-generator transplant total rises

    SciTech Connect (OSTI)

    Smock, R.

    1982-09-01T23:59:59.000Z

    Several utilities with pressurized water reactors (PWRs) are replacing leaking and corroded steam generators. Over half the PWRs face corrosion problems that will cost $50 million to $100 million per unit to correct. An alternative approach of installing new tube sleeves has only had one application. Corrosion prevention still eludes utilities, whose problems differ. Westinghouse units were the first to experience corrosion problems because they have almost all operated for a decade or more. Some advances in condenser and steam-generator technology should extend the component life of younger units, and some leaking PWR tubes can be plugged. Operating differences may explain why PWRs have operated for over 20 years on submarines using phosphate water chemistry, while the use of de-aerators in the secondary-systems of foreign PWRs may explain their better performance. Among the corrective steps recommended by Stone and Webster are tighter chemistry control, better plant layup practices, revamping secondary-system hardware, condensate polishing, and de-aerators. Research continues to find the long-term preventative. 2 tables. (DCK)

  13. Comments on US LMFBR steam generator base technology

    SciTech Connect (OSTI)

    Simmons, W.R.

    1984-01-01T23:59:59.000Z

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects.

  14. Locating hot and cold-legs in a nuclear powered steam generation system

    DOE Patents [OSTI]

    Ekeroth, D.E.; Corletti, M.M.

    1993-11-16T23:59:59.000Z

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet. 2 figures.

  15. Locating hot and cold-legs in a nuclear powered steam generation system

    DOE Patents [OSTI]

    Ekeroth, Douglas E. (Delmont, PA); Corletti, Michael M. (New Kensington, PA)

    1993-01-01T23:59:59.000Z

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  16. Reliability Improvement Programs in Steam Distribution and Power Generation Systems

    E-Print Network [OSTI]

    Petto, S.

    RELIABILITY IIIPROVEfWlT PROGRAMS IN STEAM DISTRIBUTION AND POVER GENERATION SYSTEItS Steve Petto Tech/Serv Corporation Blue Bell, PA Abstract This paper will present alternatives to costly corrective maintenance of the steam trap... In the reliability and efficiency of the system. Recent studies have shownt hat more than 40% of all In stalled steam traps and 20% of certain types of valves need some form of corrective action. The majority of all high backpressure problems In condensate return...

  17. Thermohydraulic analysis of U-tube steam generators

    E-Print Network [OSTI]

    da Silva, Hugo Cardoso

    1984-01-01T23:59:59.000Z

    Recent trends in plant safety analysis reveal a need for benchmark analytical representations of the steam generators to aid in the improvement of system codes and of fast codes for operator assistance. A model for such ...

  18. Automated Diagnosis and Classification of Steam Generator Tube Defects

    SciTech Connect (OSTI)

    Dr. Gabe V. Garcia

    2004-10-01T23:59:59.000Z

    A major cause of failure in nuclear steam generators is tube degradation. Tube defects are divided into seven categories, one of which is intergranular attack/stress corrosion cracking (IGA/SCC). Defects of this type usually begin on the outer surface of the tubes and propagate both inward and laterally. In many cases these defects occur at or near the tube support plates. Several different methods exist for the nondestructive evaluation of nuclear steam generator tubes for defect characterization.

  19. Low chemical concentrating steam generating cycle

    DOE Patents [OSTI]

    Mangus, James D. (Greensburg, PA)

    1983-01-01T23:59:59.000Z

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  20. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOE Patents [OSTI]

    Tomlinson, Leroy Omar (Niskayuna, NY); Smith, Raub Warfield (Ballston Lake, NY)

    2002-01-01T23:59:59.000Z

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  1. Water chemistry of breeder reactor steam generators. [LMFBR

    SciTech Connect (OSTI)

    Simpson, J.L.; Robles, M.N.; Spalaris, C.N.; Moss, S.A.

    1980-08-01T23:59:59.000Z

    The water quality requirements will be described for breeder reactor steam generators, as well as specifications for balance of plant protection. Water chemistry details will be discussed for the following power plant conditions: feedwater and recirculation water at above and below 5% plant power, refueling or standby, makeup water, and wet layup. Experimental data will be presented from tests which included a departure from nucleate boiling experiment, the Few Tube Test, with a seven tube evaporator and three tube superheater, and a verification of control and on-line measurement of sodium ion in the ppB range. Sampling and instrumentation requirements to insure adherence to the specified water quality will be described. Evaporator cleaning criteria and data from laboratory testing of chemical cleaning solutions with emphasis on flow, chemical composition, and temperature will be discussed.

  2. Modular exhaust gas steam generator with common boiler casing

    SciTech Connect (OSTI)

    Kidaloski, R.G.; Olinger, H.S.; Bryk, S.A.

    1987-08-11T23:59:59.000Z

    A modular exhaust gas steam generator is described wherein each module comprises: (a) an open box frame through which hot exhaust gases travel, a portion of the frame being in contact with the gases; (b) casing means fixedly secured to selected perimeter surfaces of the box frame thereby forming an integral part of the box frame for sealably closing the surface of the box frame and for retaining the gases within the box frame; (c) tubing means extending within and nearly the height of the box frame, the tubing means being in contact with the hot gases for generating steam in the steam generator; (d) header means within the box frame and connected to the tubing means for distributing fluid thereto, and; (e) connecting means secured to an upper region of the box frame for top supporting the header and the tubing means; whereby adjacent modules are sealably secured together forming a unitary gas tight enclosure through which exhaust gases travel.

  3. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07T23:59:59.000Z

    Am improved apparatus is described for the downhole injection of steam into boreholes, for tertiary oil recovery. It includes an oxidant supply, a fuel supply, an igniter, a water supply, an oxidant compressor, and a combustor assembly. The apparatus is designed for efficiency, preheating of the water, and cooling of the combustion chamber walls. The steam outlet to the borehole is provided with pressure-responsive doors for closing the outlet in response to flameout. (DLC)

  4. Modeling a Helical-coil Steam Generator in RELAP5-3D for the Next Generation Nuclear Plant

    SciTech Connect (OSTI)

    Nathan V. Hoffer; Piyush Sabharwall; Nolan A. Anderson

    2011-01-01T23:59:59.000Z

    Options for the primary heat transport loop heat exchangers for the Next Generation Nuclear Plant are currently being evaluated. A helical-coil steam generator is one heat exchanger design under consideration. Safety is an integral part of the helical-coil steam generator evaluation. Transient analysis plays a key role in evaluation of the steam generators safety. Using RELAP5-3D to model the helical-coil steam generator, a loss of pressure in the primary side of the steam generator is simulated. This report details the development of the steam generator model, the loss of pressure transient, and the response of the steam generator primary and secondary systems to the loss of primary pressure. Back ground on High Temperature Gas-cooled reactors, steam generators, the Next Generation Nuclear Plant is provided to increase the readers understanding of the material presented.

  5. Response of Soviet-designed VVER-440 steam generator vessel to pressurization

    SciTech Connect (OSTI)

    Kennedy, J.M.; Sienicki, J.J.

    1989-01-01T23:59:59.000Z

    The Soviet-designed VVER (Water-Cooled, Water-Moderated Energy Reactors) pressurized water reactors use horizontal steam generators to transfer energy from the primary to secondary coolant systems (DOE/NE-0084 Revision 2, 1989). Primary coolant flowing from the reactor vessel enters the steam generator through a vertical, circular, manifold header that also serves as the tubesheet distributing coolant to the horizontal tube bundle. Primary coolant exits the tube bundle and steam generator through a second similar vertical manifold header. The header design includes the provision for access by a person to inspect the mainfolds through bolted down closure heads atop each manifold. The internal diameter of each header exceeds that of the connected primary coolant system piping. The postulated failure of a manifold closure head or the manifold itself provides a pathway for primary coolant to enter the secondary system. Steam formation due to flashing of primary coolant inside the steam generator secondary side region can result in pressurization of the steam generator shell to values above the nominal secondary side operating pressure. The present work involves the investigation of the consequences of manifold failure for the case of the VVER-440 reactor system. An analysis has been performed of the loadings upon and the mechanical response of the steam generator shell for the case of a postulated large break in the manifold wall. The objectives were to calculate the maximum pressure attained inside the shell and to predict the shell failure pressure as well as the failure mechanism. 6 refs., 8 figs., 1 tab.

  6. Downhole steam generator with improved preheating, combustion and protection features

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01T23:59:59.000Z

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein feedback preheater means are provided for the fuel and water before entering the combustor assembly. First, combustion gases are conducted from the combustion chamber to locations in proximity to the water and fuel supplies. Secondly, both hot combustion gases and steam are conducted from the borehole back to the water and fuel supply. The water used for conversion to steam is passed in a countercurrent manner through a plurality of annular water flow channels surrounding the combustion chamber. In this manner, the water is preheated, and the combustion chamber is cooled simultaneously, thereby minimizing thermal stresses and deterioration of the walls of the combustion chamber. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet of the combustor assembly. The outlet doors and fluid flow functions may be controlled by a diagnostic/control module. The module is positioned in the water flow channel to maintain a relatively constant, controlled temperature.

  7. Radiological Assessment of Steam Generator Removal and Replacement: Update and Revision

    SciTech Connect (OSTI)

    Hoenes, G. R.; Mueller, M. A.; McCormack, W. D.

    1980-12-01T23:59:59.000Z

    A previous analysis of the radiological impact of removing and replacing corroded steam generators has been updated based on experience gained during steam generator repairs at Surry Unit 2. Some estimates of occupational doses involved in the operation have been revised but are not significantly different from the earlier estimates. Estimates of occupational doses and radioactive effluents for new tasks have been added. Health physics concerns that arose at Surry included the number of persons involved in the operation, tne training of workers, the handling of quantitites.of low-level waste, and the application of the ALARA principle. A review of these problem areas may help in the planning of other similar operations. A variety of processes could be used to decontaminate steam generators. Research is needed to assess these techniques and their associated occupational doses and waste volumes. Contaminated steam generators can be stored or disposed of after removal without significant radiological problems. Onsite storage and intact shipment have the least impact. In-placing retubing, an alternative to steam generator removal, results in occupational doses and effluents similar to those from removal, but prior decontamination of the channel head is needed. The retubing option should be assessed further.

  8. Downhole steam generator with improved preheating, combustion, and protection features

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07T23:59:59.000Z

    For tertiary oil recovery, a downhole steam generator is designed which provides for efficient counterflow cooling of the combustion chamber walls and preheating of the fuel and water. Pressure-responsive doors are provided for closing and opening the outlet in response to flameout, thereby preventing flooding of the combustion chamber. (DLC)

  9. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    DOE Patents [OSTI]

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23T23:59:59.000Z

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  10. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01T23:59:59.000Z

    Apparatus and method for generation of steam in a borehole for penetration into an earth formation wherein a downhole oxidant compressor is used to compress relatively low pressure (atmospheric) oxidant, such as air, to a relatively high pressure prior to mixing with fuel for combustion. The multi-stage compressor receives motive power through a shaft driven by a gas turbine powered by the hot expanding combustion gases. The main flow of compressed oxidant passes through a velocity increasing nozzle formed by a reduced central section of the compressor housing. An oxidant bypass feedpipe leading to peripheral oxidant injection nozzles of the combustion chamber are also provided. The downhole compressor allows effective steam generation in deep wells without need for high pressure surface compressors. Feedback preheater means are provided for preheating fuel in a preheat chamber. Preheating of the water occurs in both a water feed line running from aboveground and in a countercurrent water flow channel surrounding the combustor assembly. The countercurrent water flow channels advantageously serve to cool the combustion chamber wall. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet for closing and sealing the combustion chamber from entry of reservoir fluids in the event of a flameout.

  11. DIRECT STEAM GENERATION USING THE SG4 500m2 PARABOLOIDAL DISH CONCENTRATOR

    E-Print Network [OSTI]

    steam turbine power block. As well as DSG, the ANU group is investigating energy conversion options conveyed the steam to our 50 kWe steam turbine; the new dish is oversized for the current engine, so someDIRECT STEAM GENERATION USING THE SG4 500m2 PARABOLOIDAL DISH CONCENTRATOR Greg Burgess 1 , Keith

  12. DYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    for intended deployment in large arrays of dishes, with steam directed to a central large steam turbine powerDYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION Jos Zapata 1 , John dish has been in operation since 2010 with a mono-tube steam cavity receiver, the SG4 system

  13. Electric power generating plant having direct coupled steam and compressed air cycles

    DOE Patents [OSTI]

    Drost, Monte K. (Richland, WA)

    1982-01-01T23:59:59.000Z

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  14. Electric power generating plant having direct-coupled steam and compressed-air cycles

    DOE Patents [OSTI]

    Drost, M.K.

    1981-01-07T23:59:59.000Z

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  15. Steam generators two phase flows numerical simulation with liquid and gas momentum equations

    E-Print Network [OSTI]

    Paris-Sud XI, Universit de

    . The secondary flow is another loop that links the steam generator and the turbines. Inside the exchangerSteam generators two phase flows numerical simulation with liquid and gas momentum equations M Abstract This work takes place in steam generators flow studies and we consider here steady state three

  16. Operational control and maintenance integrity of typical and atypical coil tube steam generating systems

    SciTech Connect (OSTI)

    Beardwood, E.S.

    1999-07-01T23:59:59.000Z

    Coil tube steam generators are low water volume to boiler horsepower (bhp) rating, rapid steaming units which occupy substantially less space per boiler horsepower than equivalent conventional tire tube and water tube boilers. These units can be retrofitted into existing steam systems with relative ease and are more efficient than the generators they replace. During the early 1970's they became a popular choice for steam generation in commercial, institutional and light to medium industrial applications. Although these boiler designs do not require skilled or certified operators, an appreciation for a number of the operational conditions that result in lower unscheduled maintenance, increased reliability and availability cycles would be beneficial to facility owners, managers, and operators. Conditions which afford lower operating and maintenance costs will be discussed from a practical point of view. An overview of boiler design and operation is also included. Pitfalls are provided for operational and idle conditions. Water treatment application, as well as steam system operations not conducive to maintaining long term system integrity; with resolutions, will be addressed.

  17. Power generation method including membrane separation

    DOE Patents [OSTI]

    Lokhandwala, Kaaeid A. (Union City, CA)

    2000-01-01T23:59:59.000Z

    A method for generating electric power, such as at, or close to, natural gas fields. The method includes conditioning natural gas containing C.sub.3+ hydrocarbons and/or acid gas by means of a membrane separation step. This step creates a leaner, sweeter, drier gas, which is then used as combustion fuel to run a turbine, which is in turn used for power generation.

  18. Simulation of a main steam line break with steam generator tube rupture using trace

    SciTech Connect (OSTI)

    Gallardo, S.; Querol, A.; Verdu, G. [Departamento de Ingenieria Quimica Y Nuclear, Universitat Politecnica de Valencia, Camino de Vera s/n, 46022, Valencia (Spain)

    2012-07-01T23:59:59.000Z

    A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

  19. Investigation of a steam generator tube rupture sequence using VICTORIA

    SciTech Connect (OSTI)

    Bixler, N.E.; Erickson, C.M. [Sandia National Labs., Albuquerque, NM (United States); Schaperow, J.H. [Nuclear Regulatory Commission, Washington, DC (United States)

    1995-12-31T23:59:59.000Z

    VICTORIA-92 is a mechanistic computer code for analyzing fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of radionuclides and nonradioactive materials from the core and transport of these materials within the RCS. The modeling accounts for the chemical and aerosol processes that affect radionuclide behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA; it allows exploration of phenomena involving deposition, revaporization, and re-entrainment that cannot be resolved with other codes. The purpose of this work is to determine the attenuation of fission products in the RCS and on the secondary side of the steam generator in an accident initiated by a steam generator tube rupture (SGTR). As a class, bypass sequences have been identified in NUREG-1150 as being risk dominant for the Surry and Sequoyah pressurized water reactor (PWR) plants.

  20. Downhole steam generator with improved preheating/cooling features

    DOE Patents [OSTI]

    Donaldson, A. Burl (Albuquerque, NM); Hoke, Donald E. (Albuquerque, NM); Mulac, Anthony J. (Tijeras, NM)

    1983-01-01T23:59:59.000Z

    An apparatus for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  1. Selection of materials for sodium fast reactor steam generators

    SciTech Connect (OSTI)

    Dubiez-Le Goff, S.; Garnier, S.; Gelineau, O. [AREVA (France); Dalle, F. [Commissariat a l'energie atomique et aux energies alternatives - CEA (France); Blat-Yrieix, M.; Augem, J. M. [Electricite de France - EDF (France)

    2012-07-01T23:59:59.000Z

    Sodium Fast Reactor (SFR) is considered in France as the most mature technology of the different Generation IV systems. In the short-term the designing work is focused on the identification of the potential tracks to demonstrate licensing capability, availability, in-service inspection capability and economical performance. In that frame materials selection for the major components, as the steam generator, is a particularly key point managed within a French Research and Development program launched by AREVA, CEA and EDF. The choice of the material for the steam generator is indeed complex because various aspects shall be considered like mechanical and thermal properties at high temperature, interaction with sodium on one side and water and steam on the other side, resistance to wastage, procurement, fabrication, weldability and ability for inspection and in-situ intervention. The following relevant options are evaluated: the modified 9Cr1Mo ferritic-martensitic grade and the Alloy 800 austenitic grade. The objective of this paper is to assess for both candidates their abilities to reach the current SFR needs regarding material design data, from AFCEN RCC-MRx Code in particular, compatibility with environments and manufacturability. (authors)

  2. Generating Electricity with your Steam System: Keys to Long Term Savings

    E-Print Network [OSTI]

    Bullock, B.; Downing, A.

    2010-01-01T23:59:59.000Z

    The application of combined heat and power principals to existing plant steam systems can help produce electricity at more than twice efficiency of grid generated electricity. In this way, steam plant managers can realize substantial savings...

  3. U-Tube Steam Generator experiments: steady state and transients analysis using RELAP5/MOD2

    E-Print Network [OSTI]

    Kalyanasundaram, Mathangi

    1989-01-01T23:59:59.000Z

    model of westinghouse Model Boiler Vo. 2 (%1B-2) test facility steam generator. 2. Perforni sensitivdty studies on the nodalization of the RELAP5 niodel of the steam generator 3. Determine the best model for the steam generator based... on the sensitivity studies. Such a model will be a. representation of a Westinghouse E-tube steam generator. It will be represented by hydrorlynamic volunies, junctions. and flow area. s. 4. Obtain steady state results using RELAP5/MOD2 code for MB-2 steam gen...

  4. Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation

    E-Print Network [OSTI]

    Boyer, Edmond

    Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation. In this paper, we apply this modeling principle to a well known case study, the steam boiler problem which has model and to assess the difficulty of such a process in a realistic case study. The steam boiler case

  5. Development and Transient Analysis of a Helical-coil Steam Generator for High Temperature Reactors

    SciTech Connect (OSTI)

    Nathan V. Hoffer; Nolan A. Anderson; Piyush Sabharwall

    2011-08-01T23:59:59.000Z

    A high temperature gas-cooled reactor (HTGR) is under development by the Next Generation Nuclear Plant (NGNP) Project at the Idaho National Laboratory (INL). Its design emphasizes electrical power production which may potentially be coupled with process heat for hydrogen production and other industrial applications. NGNP is considering a helical-coil steam generator for the primary heat transport loop heat exchanger based on its increased heat transfer and compactness when compared to other steam generators. The safety and reliability of the helical-coil steam generator is currently under evaluation as part of the development of NGNP. Transients, such as loss of coolant accidents (LOCA), are of interest in evaluating the safety of steam generators. In this study, a complete steam generator inlet pipe break (double ended pipe break) LOCA was simulated by an exponential loss of primary side pressure. For this analysis, a model of the helical-coil steam generator was developed using RELAP5-3D, an INL inhouse systems analysis code. The steam generator model behaved normally during the transient simulating the complete steam generator inlet pipe break LOCA. Further analysis is required to comprehensively evaluate the safety and reliability of the helical-coil steam generator design in the NGNP setting.

  6. NEXT GENERATION NUCLEAR PLANT PROJECT IMPLEMENTATION STRATEGY

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    include steam turbine generators, steam turbine mechanical drives, process steam, process heat exchangers and reactors, district energy systems, and thermal desalination processes....

  7. Some aspects of materials development for sodium heated steam generators

    SciTech Connect (OSTI)

    Roy, P.; Spalaris, C.N.

    1980-10-01T23:59:59.000Z

    A development program was undertaken to support the materials selection for steam generator piping and IHX which are to be used in Liquid Metal Fast Breeder Reactors (LMFBR). Four major topics were reviewed, describing the results obtained as well as the direction of future tests. These topics are: carbon transport in sodium, effect of carbon loss/gain upon materials in the reactor Intermediate Heat Transport System (IHTS), corrosion fatigue and aqueous corrosion. The results support the initial assumptions made in specifying the use of 2-1/4Cr-1Mo as the construction material for the evaporator and superheater and Type 316 piping of the IHT system. Future direction of the experimental programs is to further verify the materials choice and to also obtain information which will be essential during the plant installation, operation and reliability of the components.

  8. Computerized operating cost model for industrial steam generation

    SciTech Connect (OSTI)

    Powers, T.D.

    1983-02-01T23:59:59.000Z

    Pending EPA regulations, establishing revised emission levels for industrial boilers are perceived to have an effect on the relative costs of steam production technologies. To aid in the comparison of competitive boiler technologies, the Steam Cost Code was developed which provides levelized steam costs reflecting the effects of a number of key steam cost parameters. The Steam Cost Code is a user interactive FORTRAN program designed to operate on a VAX computer system. The program requires the user to input a number of variables describing the design characteristics, capital costs, and operating conditions for a specific boiler system. Part of the input to the Steam Cost Code is the capital cost of the steam production system. The capital cost is obtained from a program called INDCEPT, developed by Oak Ridge National Laboratory under Department of Energy, Morgantown Energy Technology Center sponsorship.

  9. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    Douglas Arrell

    2006-05-31T23:59:59.000Z

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  10. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    SciTech Connect (OSTI)

    Woo, H.H.; Lu, S.C.

    1981-09-15T23:59:59.000Z

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design.

  11. Conceptual design of a lead-bismuth cooled fast reactor with in-vessel direct-contact steam generation

    E-Print Network [OSTI]

    Buongiorno, Jacopo, 1971-

    2001-01-01T23:59:59.000Z

    The feasibility of a lead-bismuth (Pb-Bi) cooled fast reactor that eliminates the need for steam generators and coolant pumps was explored. The working steam is generated by direct contact vaporization of water and liquid ...

  12. Conceptual Design of a Lead-Bismuth Cooled Fast Reactor with In-Vessel Direct-Contact Steam Generation

    E-Print Network [OSTI]

    Buongiorno, J.

    The feasibility of a lead-bismuth (Pb-Bi) cooled fast reactor that eliminates the need for steam generators and coolant pumps was explored. The working steam is generated by direct contact vaporization of water and liquid ...

  13. Neural Network Based Modeling of a Large Steam Turbine-Generator Rotor Body Parameters from On-Line Disturbance Data

    E-Print Network [OSTI]

    Neural Network Based Modeling of a Large Steam Turbine-Generator Rotor Body Parameters from On technique to estimate and model rotor- body parameters of a large steam turbine-generator from real time

  14. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, Daniel J. (Export, PA); Schrader, Kenneth J. (Penn Hills, PA); Schulz, Terry L. (Murrysville Boro, PA)

    1994-01-01T23:59:59.000Z

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  15. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03T23:59:59.000Z

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  16. Co-generation: a new energy system to generate both steam and electricity

    SciTech Connect (OSTI)

    Carraway, P.M.; Kloth, T.L.; Bull, A.D.

    1981-01-01T23:59:59.000Z

    A discussion is presented of the installation and operation of a co-generation system at Tenneco's Fee ''C'' Lease, whereby hot combustion gas from a turbine fueled by gas or lease crude will be used to generate steam for enhanced recovery, with the same turbine providing the power to generate electricity for sale to a utility. A summary is also given of the history of the project, some of the contractual requirements, the physical layout of the system, component descriptions, environmental considerations, and the composition of the final system.

  17. The Streaming Potential Generated by Flow of Wet Steam in Capillary Tubes

    SciTech Connect (OSTI)

    Marsden, S.S. Jr.; Tyran, Craig K.

    1986-01-21T23:59:59.000Z

    For a constant pressure differential, the flow of wet steam generated electric potentials which increased with time and did not reach equilibrium values. These potentials were found to increase to values greater than 100 volts. The reason for this kind of potential build-up behavior was the presence of tiny flowing water slugs which were interspersed with electrically nonconductive steam vapor slugs. The measured electric potential for wet steam increased with pressure differential, but the relationship was not linear. The increase in potential with pressure drop was attributed both to an increase in fluid flow rate and changes in the wet steam quality.

  18. Reliability of steam generator tubes with axial cracks

    SciTech Connect (OSTI)

    Cizelj, L.; Mavko, B. [Jozef Stefan Inst., Ljubljana (Slovenia). Reactor Engineering Div.; Vencelj, P. [Univ. of Ljubljana (Slovenia). Faculty of Mathematics and Physics

    1996-11-01T23:59:59.000Z

    An approach for estimating the failure probability of tubes containing through-wall axial cracks has already been proposed by the authors. It is based on probabilistic fracture mechanics and accounts for scatter in tube geometry and material properties, scatter in residual and operational stresses responsible for crack propagation, and characteristics of nondestructive examination and plugging procedures (e.g., detection probability, sizing accuracy, human errors). Results of preliminary tests demonstrated wide applicability of this approach and triggered some improvements. The additions to the model are extensively discussed in this paper. Capabilities are demonstrated by results of analysis of steam generator no. 1 in Slovenian nuclear power plant located in Krsko after the 1992 inspection and plugging campaign. First, the number of cracked tubes and the crack length distribution were estimated using data obtained by the 100% motorized pancake coil inspection. The inspection and plugging activities were simulated in the second step to estimate the efficiency of maintenance in terms of single and multiple-tube rupture probabilities. They were calculated as a function of maximum allowable crack length. The importance of human errors and some limitations of present nondestructive examination techniques were identified. The traditional wall thickness and crack-length-based plugging criteria are compared. The crack-length-based criterion is shown to be more efficient and more safe, especially because of strong suppression effect on probability of multiple-tube rupture. The results are considered to be important for safety and maintenance of existing plants and for further research.

  19. Method and apparatus for steam mixing a nuclear fueled electricity generation system

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA)

    1996-01-01T23:59:59.000Z

    A method and apparatus for improving the efficiency and performance of a nuclear electrical generation system that comprises the addition of steam handling equipment to an existing plant that results in a surprising increase in plant performance. More particularly, a gas turbine electrical generation system with heat recovery boiler is installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  20. COUPLING SUPERCRITICAL AND SUPERHEATED DIRECT STEAM GENERATION WITH THERMAL ENERGY STORAGE

    E-Print Network [OSTI]

    COUPLING SUPERCRITICAL AND SUPERHEATED DIRECT STEAM GENERATION WITH THERMAL ENERGY STORAGE Joe a suitable turbine available. Overall, energy transport and storage concepts are presented that maximise dishes, in particular, minimisation of molten salt quantities in storage, and maximisation of thermal

  1. Horizontal Steam Generator Thermal-Hydraulics at Various Steady-State Power Levels

    SciTech Connect (OSTI)

    Stevanovic, Vladimir D. [University of Belgrade, Kraljice Marije 16, 11000 Belgrade, Serbia and Montenegro (Yugoslavia); Stosic, Zoran V.; Kiera, Michael; Stoll, Uwe [Framatome ANP GmbH, P.O. Box 3220, 91050 Erlangen (Germany)

    2002-07-01T23:59:59.000Z

    Three-dimensional computer simulation and analyses of the horizontal steam generator thermal-hydraulics of the WWER 1000 nuclear power plant have been performed for 50% and 75% partial loads, 100% nominal load and 110% over-load. Presented results show water and steam mass flow rate vectors, steam void fraction spatial distribution, recirculation zones, swell level position, water mass inventory on the shell side, and other important thermal-hydraulic parameters. The simulations have been performed with the computer code 3D ANA, based on the 'two-fluid' model approach. Steam-water interface transport processes, as well as tube bundle flow resistance, energy transfer, and steam generation within tube bundles are modelled with {sup c}losure laws{sup .} Applied approach implies non-equilibrium thermal and flow conditions. The model is solved by the control volume procedure, which has been extended in order to take into account the 3D flow of liquid and gas phase. The methodology is validated by comparing numerical and experimental results of real steam generator operational conditions at various power levels of the WWER Novovoronezh, Unit 5. One-dimensional model of the horizontal steam generator has been built with the RELAP 5 standard code on the basis of the multidimensional two-phase flow structure obtained with the 3D ANA code. RELAP 5 and 3D ANA code results are compared, showing acceptable agreement. (authors)

  2. Studies of the steam generator degraded tubes behavior on BRUTUS test loop

    SciTech Connect (OSTI)

    Chedeau, C.; Rassineux, B. [EDF/DER/MTC, Moret Sur Loing (France); Flesch, B. [EDF/EPN/DMAINT, Paris (France)] [and others

    1997-04-01T23:59:59.000Z

    Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

  3. Downhole steam generator using low-pressure fuel and air supply

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07T23:59:59.000Z

    For tertiary oil recovery, an apparatus for downhole steam generation is designed in which water is not injected directly onto the flame in the combustor, the combustion process is isolated from the reservoir pressure, the fuel and oxidant are supplied to the combustor at relatively low pressures, and the hot exhaust gases is prevented from entering the earth formation but is used to preheat the fuel and oxidant and water. The combustion process is isolated from the steam generation process. (DLC)

  4. A nonlinear dynamic model of a once-through, helical-coil steam generator

    SciTech Connect (OSTI)

    Abdalla, M.A. [Oak Ridge Inst. for Science and Education, TN (United States)

    1993-07-01T23:59:59.000Z

    A dynamic model of a once-through, helical-coil steam generator is presented. The model simulates the advanced liquid metal reactor superheated cycle steam generator with a four-region, moving-boundary, drift-flux model. The model is described by a set of nonlinear differential equations derived from the fundamental equations of conversation of mass, energy, and momentum. Sample results of steady-state and transient calculations are presented.

  5. Reliability Improvement Programs in Steam Distribution and Power Generation Systems

    E-Print Network [OSTI]

    Atlas, R. D.

    improvements in the reliability and efficiency of the system. Recent studies have shown that more than 40% of all in stalled steam traps and 20% of certain types of valves n~ed ' some form of corrective action. The majority of all high backpressure... problems in condensate return systems are due to poor design criteria in expanding or retrofitting existing return systems. By instituting a maintenance management program,a 95% reliability can be gained with two to four annual maintenance cyc...

  6. Air Pollution Control Regulations: No. 13- Particulate Emissions from Fossil Fuel Fired Steam or Hot Water Generating Units (Rhode Island)

    Broader source: Energy.gov [DOE]

    The purpose of this regulation is to limit emissions of particulate matter from fossil fuel fired and wood-fired steam or hot water generating units.

  7. Evaluation of a once-through heat recovery steam generator concept: Final report

    SciTech Connect (OSTI)

    Babione, R.A.

    1988-04-01T23:59:59.000Z

    This report presents the results of a reliability, availability, and maintainability (RAM) evaluation of a once-through concept for a combined-cycle heat recovery steam generator (HRSG). The project included a review of differences in reliability and maintainability characteristics of the once-through concept and a typical drum-type HRSG design. A special effort was placed on an investigation of the expected performance of the thin-wall alloy 800 boiler tubing used in the once-through HRSG. An analysis was performed by using the UNIRAM computer modeling methodology to compare the predicted availability of the once-through HRSG design with that of a drum-type system. The results of this project provide a basis for understanding the RAM characteristics of the once-through HRSG concept and identify areas where additional research may be beneficial in evaluating this new design for application within the utility industry. 28 refs., 5 figs., 7 tabs.

  8. A Review of Some Degradation Mechanisms in CANDU Steam Generator Tubing

    SciTech Connect (OSTI)

    Ogundele, G.; Clark, M.; Goszczynski, G.; Lloyd, A. [Kinectrics, Inc., 800 Kipling Avenue Toronto, Ontario M8Z 6C4 (Canada); Pagan, S. [Ontario Power Generation, 700 University Avenue Toronto, Ontario, M5G 1X6 (Canada); Sedman, K. [Bruce Power, P.O. Box 3000 177 Tie Rd., R.R. 2, Tiverton, Ontario N0G 2T0 (Canada); King, P. [Babcock and Wilcox (Canada)

    2006-07-01T23:59:59.000Z

    The first CANDU (Canadian Deuterium Uranium) pressurized heavy water reactor (PHWR) went into operation in July 1971. Today, there are several units in operation at the Pickering, Bruce, and Darlington sites in Ontario, Canada. The steam generator tubing materials were manufactured from Monel 400, Inconel 600, and Incoloy 800 for the Pickering, Bruce, and Darlington respectively and are subjected to different operating conditions. This paper presents a review of some of the various types of degradation mechanisms that have been observed on these tubing materials over the operating period of the respective plants. The results presented are based on the metallurgical examination of removed tubes. The mechanisms that have been observed include pitting, stress corrosion cracking, intergranular attack, fretting, and erosion corrosion. The nature of the flaws and causative factors (if known) are discussed. (authors)

  9. RELAP5 modeling of the Westinghouse model D4 steam generator

    SciTech Connect (OSTI)

    Mavko, B.; Petelin, S.; Gortnar, O. (Univ. of Ljubljana (Slovenia))

    1993-02-01T23:59:59.000Z

    The steam generator is one of the most important components of a pressurized water reactor (PWR) nuclear power plant. Thus, the ability to model and predict the steam generator steady-state and transient thermal-hydraulic behavior is a prerequisite for performing safety analyses of PWR systems. A RELAP5 model of the Westinghouse D4 steam generator with a 70/30 split feedwater system has been developed, and it is tested by simulating five secondary-side-initiated transients. This study of primary-to-secondary heat transfer and the secondary coolant vaporization process has enabled the primary coolant cooldown to be maximized, as required for performing a conservative steamline break analysis. These tests were realized using the RELAP5/MOD2.36.05 and RELAP5/MOD3.5M5 computer codes.

  10. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    DOE Patents [OSTI]

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27T23:59:59.000Z

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  11. Steam Turbine Cogeneration

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01T23:59:59.000Z

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  12. Steam Turbine Cogeneration

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01T23:59:59.000Z

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  13. Failure Pressure Estimates of Steam Generator Tubes Containing Wear-type Defects

    SciTech Connect (OSTI)

    Yoon-Suk Chang; Jong-Min Kim; Nam-Su Huh; Young-Jin Kim [School of Mechanical Engineering, Sungkyunkwan University (Korea, Republic of); Seong Sik Hwang; Joung-Soo Kim [Korea Atomic Energy Research Institute (Korea, Republic of)

    2006-07-01T23:59:59.000Z

    It is commonly requested that steam generator tubes with defects exceeding 40% of wall thickness in depth should be plugged to sustain all postulated loads with appropriate margin. The critical defect dimensions have been determined based on the concept of plastic instability. This criterion, however, is known to be too conservative for some locations and types of defects. In this context, the accurate failure estimation for steam generator tubes with a defect draws increasing attention. Although several guidelines have been developed and are used for assessing the integrity of defected tubes, most of these guidelines are related to stress corrosion cracking or wall-thinning phenomena. As some of steam generator tubes are also failed due to fretting and so on, alternative failure estimation schemes for relevant defects are required. In this paper, three-dimensional finite element (FE) analyses are carried out under internal pressure condition to simulate the failure behavior of steam generator tubes with different defect configurations; elliptical wastage type, wear scar type and rectangular wastage type defects. Maximum pressures based on material strengths are obtained from more than a hundred FE results to predict the failure of the steam generator tube. After investigating the effect of key parameters such as wastage depth, wastage length and wrap angle, simplified failure estimation equations are proposed in relation to the equivalent stress at the deepest point in wastage region. Comparison of failure pressures predicted according to the proposed estimation scheme with some corresponding burst test data shows good agreement, which provides a confidence in the use of the proposed equations to assess the integrity of steam generator tubes with wear-type defects. (authors)

  14. Reactance simulation for the defects in steam generator tube with outside ferrite sludge

    SciTech Connect (OSTI)

    Ryu, Kwon-sang; Kima, Yong-il [Division of Metrology for Quality Life, KRISS, Daejeon, 305-600 (Korea, Republic of); Son, Derac [Department of Physics, Hannam University, Daejeon, 336-840 (Korea, Republic of); Park, Duck-gun [Nuclear Material Technique Development Team, KAERI, Daejeon, 305-353 (Korea, Republic of); Jung, Jae-kap [Division of Physical Metrology, KRISS, Daejeon, 305-600 (Korea, Republic of)

    2009-04-01T23:59:59.000Z

    A magnetic sludge is partly produced around the tube sheet outside a steam generator due to stress and heat. The sludge with magnetite is one of the important factors affecting eddy current signals. It causes trouble for the safety of the steam generator tubes and is difficult to detect by conventional eddy current methods. A new type of probe is needed to detect the signals for the magnetic sludge. We designed a new U-type yoke which has two kinds of coils--a magnetizing coil and the other a detecting coil--and we simulated the signal induced by the ferromagnetic sludge in the Inconel 600 tube.

  15. CAES (conventional compressed-air energy storage) plant with steam generation: Preliminary design and cost analysis

    SciTech Connect (OSTI)

    Nakhamkin, M.; Swensen, E.C.; Abitante, P.A. (Energy Storage and Power Consultants, Mountainside, NJ (USA))

    1990-10-01T23:59:59.000Z

    A study was performed to evaluate the performance and cost characteristics of two alternative CAES-plant concepts which utilize the low-pressure expander's exhaust-gas heat for the generation of steam in a heat recovery steam generator (HRSG). Both concepts result in increased net-power generation relative to a conventional CAES plant with a recuperator. The HRSG-generated steam produces additional power in either a separate steam-turbine bottoming cycle (CAESCC) or by direct injection into and expansion through the CAES-turboexpander train (CAESSI). The HRSG, which is a proven component of combined-cycle and cogeneration plants, replaces the recuperator of a conventional CAES plant, which has demonstrated the potential for engineering and operating related problems and higher costs than were originally estimated. To enhance the credibility of the results, the analyses performed were based on the performance, operational and cost data of the 110-MW CAES plant currently under construction for the Alabama Electric Cooperative (AEC). The results indicate that CAESCC- and CAESSI-plant concepts are attractive alternatives to the conventional CAES plant with recuperator, providing greater power generation, up to 44-MW relative to the AEC CAES plant, with competitive operating and capital costs. 5 refs., 43 figs., 26 tabs.

  16. Evaluation and Reliability Enhancement for ET Data of VVER Steam Generator Tubes

    SciTech Connect (OSTI)

    Kadenko, Ihor; Sakhno, Nadiya; Yermolenko, Ruslan; Anderson, Michael T.; Taylor, Tom T.

    2003-12-01T23:59:59.000Z

    Currently, there are three remote automated eddy current inspection systems supplied in Ukraine under international cooperation agreements for examination of steam generators, collectors and steam generator tubing. Since 1966 the field experience in using eddy current testing (ET) for in-service inspection of VVER designed steam generators in Ukraine has shown several advantages over the previous inspection methodology which was an air bubble leakage technique. However, the field experience in using eddy current inspection technology has also shown that inspections are not always reliable. Some nuclear power plants have experienced unplanned shutdowns due to leaks in steam generator tubes, some of which were tested by ET prior to the leak. Therefore, eddy current inspection has shown significant improvement over previous testing techniques, field experience also shows the necessity to improve the ET inspection reliability as applied at Ukraine nuclear power plants. This paper presents the status of efforts by the Ukraine Nondestructive Certification and Training Facility (NDEF) Eddy Current laboratory to improve eddy current inspection in Ukraine.

  17. Case History of Reapplication of a 2500 KW Steam Turbine/Gear Drive Generator

    E-Print Network [OSTI]

    Smith, S.

    1991-01-01T23:59:59.000Z

    that extracts landfill gas and converts it to diesel fuel, naphtha and a high grade of wax. The plant requires a steam turbine generator set to produce electrical power for its base load operation. This paper covers the history of how the turbine, gear...

  18. The Enbridge "Steam Saver" Program: Steam Boiler Plant Efficiency-Update to Year End 2005

    E-Print Network [OSTI]

    Griffin, B.; Johnson, D.

    2006-01-01T23:59:59.000Z

    and incentive grants. Stand-alone projects encompass a wide range of projects. Examples include: -conversion of steam heated Air Handling Units from steam to natural gas. -Heat Recovery Projects. -Installation of RO water treatment systems.... These facilities have large Central Heating Plants. Some institutions have installed co- generation, replacing boilers with Heat Recovery Steam Generators. TABLE 2 BOILER POPULATION FOR STEAM PLANTS WITH ANNUAL FUEL CONSUMPTION GREATER THAN 70 MILLION CUBIC...

  19. Failure probability of axially cracked steam generator tubes; A probabilistic fracture mechanics model

    SciTech Connect (OSTI)

    Mavko, B.; Cizelj, L. (Jozef Stefan Inst., Reactor Engineering Div., P.O. Box 100, 61111 Ljubljana, Slovenia (YU))

    1992-05-01T23:59:59.000Z

    In this paper a model for estimating the failure probability of axially cracked steam generator tubes is proposed. The model compares observed crack length distribution with critical crack length distribution by means of probabilistic fracture mechanics. The observed crack length is influenced by measured data, measurement reliability, sizing accuracy, and predicted crack growth rate. The critical crack length is defined by a deterministic mechanical model. All cracks are conservatively assumed to extend through the tube wall. The effect of the plugging limit is studied along with the number of cracked tubes to perform risk-based lifetime optimization of steam generators. A numerical example presented considers hypothetical accidental operating conditions during a feedwater line break.

  20. Downhole steam generator with improved preheating/cooling features. [Patent application

    DOE Patents [OSTI]

    Donaldson, A.B.; Hoke, D.E.; Mulac, A.J.

    1980-10-10T23:59:59.000Z

    An apparatus is described for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  1. ASCO steam generators operating experience. Safety criteria for defect management and effectiveness of preventive measures

    SciTech Connect (OSTI)

    Toribio, E.L. [Associacion Nuclear Asco AIE, Barcelona (Spain)

    1997-02-01T23:59:59.000Z

    ASCO NPP is a two W-PWR 930 Mwe Units. Each Unit is provided with three Westinghouse Model D3 steam generators which are of preheater type and Inconel 600 MA as tube material. The Secondary side was designed and erected with copper alloys. Unit I: 81.072 EFPH, and Unit II: 69.720 EFPH. The results of the Eddy Currents Inspections performed during the first refueling outage showed Denting at tube support plates and PWSCC at roll transition zone in Unit I and Denting in Unit II. Later inspections showed other types of damages, such as: (1) ODSCC at tube support plates intersections. (2) Circumferential cracks OD and ID at roll transition zone. (3) Wear at antivibration bars and preheater baffles level. Consequently, in order to limit the plugging rate, A.N. ASCO decided to license new plugging criteria in addition to the 40% depth criterion included in Technical Specification. The new licensing criteria and surveillance requirements, varying with tube zone, are explained in the paper.

  2. Eddy Current Signature Classification of Steam Generator Tube Defects Using A Learning Vector Quantization Neural Network

    SciTech Connect (OSTI)

    Gabe V. Garcia

    2005-01-03T23:59:59.000Z

    A major cause of failure in nuclear steam generators is degradation of their tubes. Although seven primary defect categories exist, one of the principal causes of tube failure is intergranular attack/stress corrosion cracking (IGA/SCC). This type of defect usually begins on the secondary side surface of the tubes and propagates both inwards and laterally. In many cases this defect is found at or near the tube support plates.

  3. Steam generator tube integrity program: Annual report, August 1995--September 1996. Volume 2

    SciTech Connect (OSTI)

    Diercks, D.R.; Bakhtiari, S.; Kasza, K.E.; Kupperman, D.S.; Majumdar, S.; Park, J.Y.; Shack, W.J. [Argonne National Lab., IL (United States)

    1998-02-01T23:59:59.000Z

    This report summarizes work performed by Argonne National Laboratory on the Steam Generator Tube Integrity Program from the inception of the program in August 1995 through September 1996. The program is divided into five tasks: (1) assessment of inspection reliability, (2) research on ISI (inservice-inspection) technology, (3) research on degradation modes and integrity, (4) tube removals from steam generators, and (5) program management. Under Task 1, progress is reported on the preparation of facilities and evaluation of nondestructive evaluation techniques for inspecting a mock-up steam generator for round-robin testing, the development of better ways to correlate failure pressure and leak rate with eddy current (EC) signals, the inspection of sleeved tubes, workshop and training activities, and the evaluation of emerging NDE technology. Results are reported in Task 2 on closed-form solutions and finite-element electromagnetic modeling of EC probe responses for various probe designs and flaw characteristics. In Task 3, facilities are being designed and built for the production of cracked tubes under aggressive and near-prototypical conditions and for the testing of flawed and unflawed tubes under normal operating, accident, and severe-accident conditions. Crack behavior and stability are also being modeled to provide guidance for test facility design, develop an improved understanding of the expected rupture behavior of tubes with circumferential cracks, and predict the behavior of flawed and unflawed tubes under severe accident conditions. Task 4 is concerned with the acquisition of tubes and tube sections from retired steam generators for use in the other research tasks. Progress on the acquisition of tubes from the Salem and McGuire 1 nuclear plants is reported.

  4. CHARACTERIZATION OF ELEVATED TEMPERATURE PROPERTIES OF HEAT EXCHANGER AND STEAM GENERATOR ALLOYS

    SciTech Connect (OSTI)

    J.K. Wright; L.J. Carroll; C.J. Cabet; T. Lillo; J.K. Benz; J.A. Simpson; A. Chapman; R.N. Wright

    2012-10-01T23:59:59.000Z

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800 C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950 C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600 C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. High temperature tensile testing of Alloy 617 has been conducted over a range of temperatures. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. Creep, fatigue, and creep-fatigue properties of Alloy 617 have been measured as well, with the goal of determining the influence of the temperature, strain rate and atmosphere on the creep fatigue life of Alloy 617. Elevated temperature properties and implications for codification of the alloys will be described.

  5. Steam generation in line-focus solar collectors: a comparative assessment of thermal performance, operating stability, and cost issues

    SciTech Connect (OSTI)

    Murphy, L.M.; May, E.K.

    1982-04-01T23:59:59.000Z

    The engineering and system benefits of using direct steam (in situ) generation in line-focus collectors are assessed. The major emphasis of the analysis is a detailed thermal performance comparison of in situ systems (which utilize unfired boilers). The analysis model developed for this study is discussed in detail. An analysis of potential flow stability problems is also provided along with a cursory cost analysis and an assessment of freeze protection, safety, and control issues. Results indicated a significant thermal performance advantage over the more conventional oil and flash systems and the flow stability does not appear to be a significant problem. In particular, at steam temperatures of 220/sup 0/C (430/sup 0/F) under the chosen set of assumptions, annual delivered energy predictions indicate that the in situ system can deliver 15% more energy than an oil system and 12% more energy than a flash system, with all of the systems using the same collector field. Further, the in situ system may result in a 10% capital cost reduction. Other advantages include improvement in simpler control when compared with flash systems, and fluid handling and safety enhancement when compared with oil systems.

  6. Risk assessment of severe accident-induced steam generator tube rupture

    SciTech Connect (OSTI)

    NONE

    1998-03-01T23:59:59.000Z

    This report describes the basis, results, and related risk implications of an analysis performed by an ad hoc working group of the U.S. Nuclear Regulatory Commission (NRC) to assess the containment bypass potential attributable to steam generator tube rupture (SGTR) induced by severe accident conditions. The SGTR Severe Accident Working Group, comprised of staff members from the NRC`s Offices of Nuclear Reactor Regulation (NRR) and Nuclear Regulatory Research (RES), undertook the analysis beginning in December 1995 to support a proposed steam generator integrity rule. The work drew upon previous risk and thermal-hydraulic analyses of core damage sequences, with a focus on the Surry plant as a representative example. This analysis yielded new results, however, derived by predicting thermal-hydraulic conditions of selected severe accident scenarios using the SCDAP/RELAP5 computer code, flawed tube failure modeling, and tube failure probability estimates. These results, in terms of containment bypass probability, form the basis for the findings presented in this report. The representative calculation using Surry plant data indicates that some existing plants could be vulnerable to containment bypass resulting from tube failure during severe accidents. To specifically identify the population of plants that may pose a significant bypass risk would require more definitive analysis considering uncertainties in some assumptions and plant- and design-specific variables. 46 refs., 62 figs., 37 tabs.

  7. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Steam Generation Efficiency Module Shell Losses - 1 8/27/2010 Steam End-User Training Steam Generation Efficiency Module Shell Losses-Section: Shell Losses] Banner: DOE's BestPractices Steam End User Training Steam Generation Efficiency Efficiency

  8. Case History of Reapplication of a 2500 KW Steam Turbine/Gear Drive Generator

    E-Print Network [OSTI]

    Smith, S.

    standard 5M2) on sizing inlets and exhaust sizes for steam turbines, and using basic thermodynamics to calculate approximate steam flow, we were able to determine the minimum flange sizes of the turbine. The next step involved determining..., and using basic thermodynamics to calculate approximate steam flow, we were able to determine the minimum flange sizes of the turbine. The next step involved determining the optimum number of stages for the steam turbine. By using a standard calculation (1...

  9. ESTIMATION OF OUTLET MASS FLOW FOR A MONO-TUBE CAVITY RECEIVER FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    contains recent developments on a dynamic heat transfer model for a mono-tube steam cavity boiler, which

  10. Predictions and measurements of isothermal airflow in a model once-through steam generator

    SciTech Connect (OSTI)

    Carter, H R; Promey, G J; Rush, G C

    1982-11-01T23:59:59.000Z

    Once-Through Steam Generators (OTSGs) are used in the Nuclear Steam Supply Systems marketed by The Babcock and Wilcox Company (B and W). To analytically predict the three-dimensional, steady-state thermohydraulic conditions in the OTSG, B and W has developed a proprietary code THEDA-1 and is working in cooperation with EPRI to develop an improved version, THEDA-2. Confident application of THEDA requires experimental verification to demonstrate that the code can accurately describe the thermohydraulic conditions in geometries characteristic of the OTSG. The first step in the THEDA verification process is the subject of this report. A full-scale, partial-section model of two OTSG spans was constructed and tested using isothermal air as the working fluid. Model local velocities and pressure profiles were measured and compared to THEDA prediction for five model configurations. Over 3000 velocity measurements were taken and the results were compared to THEDA predictions. Agreement between measured and predicted velocity data was generally better than +-12.5%.

  11. Development and analysis of a linearly segmented CPC collector for industrial steam generation

    SciTech Connect (OSTI)

    Figueroa, J.A.A.

    1980-06-01T23:59:59.000Z

    This study involves the design, analysis and construction of a modular, non-imaging, trough, concentrating solar collector for generation of process steam in a tropical climate. The most innovative feature of this concentrator is that the mirror surface consists of long and narrow planar segments placed inside sealed low-cost glass tubes. The absorber is a cylindrical fin inside an evacuated glass tube. As an extension of the same study, the optical efficiency of the segmented concentrator has been simulated by means of a Monte-Carlo Ray-Tracing program. Laser Ray-Tracing techniques were also used to evaluate the possibilities of this new concept. A preliminary evaluation of the experimental concentrator was done using a relatively simple method that combines results from two experimental measurements: overall heat loss coefficient and optical efficiency. A transient behaviour test was used to measure the overall heat loss coefficient throughout a wide range of temperatures.

  12. Steam generator tube integrity program. Semiannual report, August 1995--March 1996

    SciTech Connect (OSTI)

    Diercks, D.R.; Bakhtiari, S.; Chopra, O.K. [and others

    1997-04-01T23:59:59.000Z

    This report summarizes work performed by Argonne National Laboratory on the Steam Generator Tube Integrity Program from the inception of that program in August 1995 through March 1996. The program is divided into five tasks, namely (1) Assessment of Inspection Reliability, (2) Research on ISI (in-service-inspection) Technology, (3) Research on Degradation Modes and Integrity, (4) Development of Methodology and Technical Requirements for Current and Emerging Regulatory Issues, and (5) Program Management. Under Task 1, progress is reported on the preparation of and evaluation of nondestructive evaluation (NDE) techniques for inspecting a mock-up steam generator for round-robin testing, the development of better ways to correlate burst pressure and leak rate with eddy current (EC) signals, the inspection of sleeved tubes, workshop and training activities, and the evaluation of emerging NDE technology. Under Task 2, results are reported on closed-form solutions and finite element electromagnetic modeling of EC probe response for various probe designs and flaw characteristics. Under Task 3, facilities are being designed and built for the production of cracked tubes under aggressive and near-prototypical conditions and for the testing of flawed and unflawed tubes under normal operating, accident, and severe accident conditions. In addition, crack behavior and stability are being modeled to provide guidance on test facility design, to develop an improved understanding of the expected rupture behavior of tubes with circumferential cracks, and to predict the behavior of flawed and unflawed tubes under severe accident conditions. Task 4 is concerned with the cracking and failure of tubes that have been repaired by sleeving, and with a review of literature on this subject.

  13. Proceedings: International Conference on Boiler Tube Failures and Heat Recovery Steam Generator (HRSG) Tube Failures and Inspections

    SciTech Connect (OSTI)

    None

    2002-10-01T23:59:59.000Z

    Tube failures remain the leading cause of availability loss in conventional fossil plants and combined cycle/heat recovery steam generator (HRSG) plants. These conference proceedings address state-of-the-art practices and techniques worldwide for understanding and reducing tube failures.

  14. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    SciTech Connect (OSTI)

    J. K. Wright

    2010-09-01T23:59:59.000Z

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Todays high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for application in heat exchangers and core internals for the NGNP. The primary candidates are Inconel 617, Haynes 230, Incoloy 800H and Hastelloy XR. Based on the technical maturity, availability in required product forms, experience base, and high temperature mechanical properties all of the vendor pre-conceptual design studies have specified Alloy 617 as the material of choice for heat exchangers. Also a draft code case for Alloy 617 was developed previously. Although action was suspended before the code case was accepted by ASME, this draft code case provides a significant head start for achieving codification of the material. Similarly, Alloy 800H is the material of choice for control rod sleeves. In addition to the above listed considerations, Alloy 800H is already listed in the nuclear section of the ASME Code; although the maximum use temperature and time need to be increased.

  15. Review of Dissimilar Metal Welding for the NGNP Helical-Coil Steam Generator

    SciTech Connect (OSTI)

    John N. DuPont

    2010-03-01T23:59:59.000Z

    The U.S. Department of Energy (DOE) is currently funding research and development of a new high temperature gas cooled reactor (HTGR) that is capable of providing high temperature process heat for industry. The steam generator of the HTGR will consist of an evaporator economizer section in the lower portion and a finishing superheater section in the upper portion. Alloy 800H is expected to be used for the superheater section, and 2.25Cr 1Mo steel is expected to be used for the evaporator economizer section. Dissimilar metal welds (DMW) will be needed to join these two materials. It is well known that failure of DMWs can occur well below the expected creep life of either base metal and well below the design life of the plant. The failure time depends on a wide range of factors related to service conditions, welding parameters, and alloys involved in the DMW. The overall objective of this report is to review factors associated with premature failure of DMWs operating at elevated temperatures and identify methods for extending the life of the 2.25Cr 1Mo steel to alloy 800H welds required in the new HTGR. Information is provided on a variety of topics pertinent to DMW failures, including microstructural evolution, failure mechanisms, creep rupture properties, aging behavior, remaining life estimation techniques, effect of environment on creep rupture properties, best practices, and research in progress to improve DMW performance. The microstructure of DMWs in the as welded condition consists of a sharp chemical concentration gradient across the fusion line that separates the ferritic and austenitic alloys. Upon cooling from the weld thermal cycle, a band of martensite forms within this concentration gradient due to high hardenability and the relatively rapid cooling rates associated with welding. Upon aging, during post weld heat treatment (PWHT), and/or during high temperature service, C diffuses down the chemical potential gradient from the ferritic 2.25Cr 1Mo steel toward the austenitic alloy. This can lead to formation of a soft C denuded zone near the interface on the ferritic steel, and nucleation and growth of carbides on the austenitic side that are associated with very high hardness. These large differences in microstructure and hardness occur over very short distances across the fusion line (~ 50 100 ?m). A band of carbides also forms along the fusion line in the ferritic side of the joint. The difference in hardness across the fusion line increases with increasing aging time due to nucleation and growth of the interfacial carbides. Premature failure of DMWs is generally attributed to several primary factors, including: the sharp change in microstructure and mechanical properties across the fusion line, the large difference in coefficient of thermal expansion (CTE) between the ferritic and austenitic alloys, formation of interfacial carbides that lead to creep cavity formation, and preferential oxidation of the ferritic steel near the fusion line. In general, the large gradient in mechanical properties and CTE serve to significantly concentrate the stress along the fusion where a creep susceptible microstructure has evolved during aging. Presence of an oxide notch can concentrate the stress even further. Details of the failure mechanism and the relative importance of each factor varies.

  16. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2005-11-01T23:59:59.000Z

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  17. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    SciTech Connect (OSTI)

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27T23:59:59.000Z

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal processing methods using wavelet transforms and image processing techniques for isolating flaw types. (6) Development and implementation of a new nonlinear and non-stationary signal processing method, called the Hilbert-Huang transform (HHT), for flaw detection and location. This is a more robust and adaptive approach compared to the wavelet transform. (7) Implementation of a moving-window technique in the time domain for detecting and quantifying flaw types in tubular structures. A window zooming technique was also developed for flaw location in tubes. (8) Theoretical study of elastic wave propagation (longitudinal and shear waves) in metallic flat plates and tubing with and without flaws. (9) Simulation of the Lamb wave propagation using the finite-element code ABAQUS. This enabled the verification of the experimental results. The research tasks included both analytical research and experimental studies. The experimental results helped to enhance the robustness of fault monitoring methods and to provide a systematic verification of the analytical results. The results of this research were disseminated in scientific meetings. A journal manuscript was submitted for publication. The new findings of this research have potential applications in aerospace and civil structures. The report contains a complete bibliography that was developed during the course of the project.

  18. Steam Path Audits on Industrial Steam Turbines

    E-Print Network [OSTI]

    Mitchell, D. R.

    1992-01-01T23:59:59.000Z

    The electric utility industry has benefitted from steam path audits on steam turbines for several years. Benefits include the ability to identify areas of performance degradation during a turbine outage. Repair priorities can then be set...

  19. RECOVERY ACT CASE STUDY CHP and district energy serve Texas A&M's 5,200-acre campus, which includes 750 buildings.

    E-Print Network [OSTI]

    .S. Congressman Chet Edwards Texas A&M's CHP system includes a gas turbine generator, heat recovery steam generator, and steam turbine generator. Photo courtesy of Texas A&M University 3 Riley, Jim, "Combined Heat, 2010. Brush Generator 34 MW RO Water Dresser Rand Steam Turbine Ideal Generator 11 MW 12.47 kV EIT HRSG

  20. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers, Volumes 1, 2.

    SciTech Connect (OSTI)

    Upadhyaya, Belle R.; Hines, J. Wesley; Lu, Baofu; Huang, Xuedong; Penha, Rosani, L.; Perillo, Sergio, R.; Zhao, Ke

    2005-06-03T23:59:59.000Z

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001 ???????????????????????????????? September 2004. ???????????????????????????????· Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. ???????????????????????????????· Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. ???????????????????????????????· Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. ???????????????????????????????· Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. ???????????????????????????????· Development of advanced signal processing methods using wavelet transforms and image processing techniques for isolating flaw types. ???????????????????????????????· Development and implementation of a new nonlinear and non-stationary signal processing method, called the Hilbert-Huang transform (HHT), for flaw detection and location. This is a more robust and adaptive approach compared to the wavelet transform

  1. Neutron measurements of the fuel remaining in the TMI II once-through steam generators (OTSG'S)

    SciTech Connect (OSTI)

    Geelhood, B.D.; Abel, K.H.

    1989-02-01T23:59:59.000Z

    Polypropylene tubes containing a string of 18 copper rods were inserted into the lower head region and each J-leg of the two once-through steam generators (OTSG) of the unit two reactor at Three Mile Island. The object was to measure the neutron flux present in those regions and estimate the amount of residual fuel remaining in each OTSG. The neutron flux from any residual fuel induces a radioisotope, /sup 64/Cu, in the copper coupons. The /sup 64/Cu activity is detected by coincidence counting the two 511-keV gamma rays produced by the annihilation of the positron emitted in the decay of /sup 64/Cu. The copper coupons were placed between two 6-inch diameter, 6-inch long NaI(Tl) crystals and the electronics produced a coincidence count whenever the two gamma rays were uniquely detected. The net coincidence count is proportional to the amount of /sup 64/Cu activity in the coupon. This document discusses calculation methods, statistical methods, and results of this research. 3 figs., 30 tabs.

  2. Structural Integrity Assessment of Steam Generator Tubes Using a New EPRI Statistical Approach

    SciTech Connect (OSTI)

    Jesus Miranda, Carlos Alexandre de; Mattar Neto, Miguel [IPEN-CNEN/SP, inst. pesquisas energeticas nucleares, 05499 Sao Paulo (Brazil)

    2002-07-01T23:59:59.000Z

    A fundamental step in tube plugging management of a Steam Generator (SG), in a Nuclear Power Plant (NPP), is the tube structural integrity evaluation. The degradation of SG tubes may be considered one of the most serious problems found in PWRs operation, mainly when the tube material is the Inconel 600. The first repair criterion was based on the degradation mode where a uniform tube wall thickness corrosion thinning occurred. Thus, a requirement of a maximum depth of 40% of the tube wall thickness was imposed for any type of tube damage. A new approach considers different defects arising from different degradation modes, which comes from the in-service inspections (NDE) and how to consider the involved uncertainties. It is based on experimental results, using statistics to consider the involved uncertainties, to assess structural limits of PWR SG tubes. In any case, the obtained results, critical defect dimensions, are within the regulatory limits. In this paper this new approach will be discussed and it will be applied to two cases (two defects) using typical data of SG tubes of one Westinghouse NPP. The obtained results are compared with 'historical' approaches and some comments are addressed from the results and their comparison. (authors)

  3. Continuous-wave radar to detect defects within heat exchangers and steam generator tubes.

    SciTech Connect (OSTI)

    Nassersharif, Bahram (New Mexico State University, Las Cruces, NM); Caffey, Thurlow Washburn Howell; Jedlicka, Russell P. (New Mexico State University, Las Cruces, NM); Garcia, Gabe V. (New Mexico State University, Las Cruces, NM); Rochau, Gary Eugene

    2003-01-01T23:59:59.000Z

    A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The experimental program resulted in a completed product development schedule and the design of an experimental apparatus for studying handling of the probe and data acquisition. These tests were completed as far as the prototypical probe performance allowed. The prototype probe design did not have sufficient sensitivity to detect a defect signal using the defined radar technique and did not allow successful completion of all of the project milestones. The best results from the prototype probe could not detect a tube defect using the radar principle. Though a more precision probe may be possible, the cost of design and construction was beyond the scope of the project. This report describes the probe development and the status of the design at the termination of the project.

  4. Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

    SciTech Connect (OSTI)

    Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G. [Nuclear Power Corporation of India Limited, Nabhikiya Urja Bhavan, Anushakti Nagar, Mumbai, PIN-400094 (India)

    2012-07-01T23:59:59.000Z

    700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

  5. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Steam Generation Efficiency Module Efficiency Definition - 1 8/30/2010 Steam End-User Training Steam Generation Efficiency Module will be discussed. [Slide Visual Contents of Module Sections] Banner: DOE's BestPractices Steam End User Training

  6. DOE's BestPractices Steam End-User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End-User Training Steam End User Training Steam Generation Module Stack Losses 1 June 28, 2010 Steam EndUser Training Steam Generation Efficiency Module Stack Losses loss is almost always the largest boiler loss. [Slide Visual ­ Stack Loss Title Page] Steam

  7. Effect of steam generator configuration in a loss of the RHR during mid-loop operation at PKL facility

    SciTech Connect (OSTI)

    Villanueva, J. F.; Carlos, S.; Martorell, S.; Sanchez, F. [Dpto. Ingenieria Quimica Y Nuclear, Universitat Politecnica de Valencia, Camino Vera s/n, 46022 Valencia (Spain)

    2012-07-01T23:59:59.000Z

    The loss of the residual heat removal system in mid-loop conditions may occur with a non-negligible contribution to the plant risk, so the analysis of the accidental sequences and the actions to mitigate the accident are of great interest in shutdown conditions. In order to plan the appropriate measures to mitigate the accident is necessary to understand the thermal-hydraulic processes following the loss of the residual heat removal system during shutdown. Thus, transients of this kind have been simulated using best-estimate codes in different integral test facilities and compared with experimental data obtained in different facilities. In PKL (Primaerkreislauf-Versuchsanlage, primary coolant loop test facility) test facility different series of experiments have been undertaken to analyze the plant response in shutdown. In this context, the E3 and F2 series consist of analyzing the loss of the residual heat removal system with a reduced inventory in the primary system. In particular, the experiments were developed to investigate the influence of the steam generators secondary side configuration on the plant response, what involves the consideration of different number of steam generators filled with water and ready for activation, on the heat transfer mechanisms inside the steam generators U-tubes. This work presents the results of such experiments calculated using, RELAP5/Mod 3.3. (authors)

  8. Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003

    SciTech Connect (OSTI)

    Gary E. Rochau and Thurlow W.H. Caffey, Sandia National Laboratories, Albuquerque, NM 87185-0740; Bahram Nassersharif and Gabe V. Garcia, Department of Mechanical Engineering, New Mexico State University, Las Cruces, NM 88003-8001; Russell P. Jedlicka, Klipsch School of Electrical and Computer Engineering, New Mexico State University, Las Cruces, NM 88003-8001

    2003-05-01T23:59:59.000Z

    OAK B204 Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003. A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The technique is 100% volumetric, and may find smaller defects, more rapidly, and less expensively than present methods. The project described in this report was a joint development effort between Sandia National Laboratories (SNL) and New Mexico State University (NMSU) funded by the US Department of Energy. The goal of the project was to research, design, and develop a new concept utilizing a continuous wave radar to detect defects inside metallic tubes and in particular nuclear plant steam generator tubing. The project was divided into four parallel tracks: computational modeling, experimental prototyping, thermo-mechanical design, and signal detection and analysis.

  9. Steam System Optimization

    E-Print Network [OSTI]

    Aegerter, R.

    2004-01-01T23:59:59.000Z

    Refinery and chemical plant steam systems are complex and the fuel required to produce the steam represents a major expense. The incremental cost for generating a 1,000 lb./hr. of steam is typically $45,000 - $60,000/year. Most plants have...

  10. Gain-scheduled nonlinear control of u-tube steam generators at low powers

    E-Print Network [OSTI]

    Menon, Sunil Kumar

    1990-01-01T23:59:59.000Z

    Pressure, Pa. GW* avera. e recirculation flow rate, k /s. Disturbance Descri tion Hot-leg temperature, 'F. Primary mass flow rate, kg/s. Steam flow rate, kg/s. Feedwater temperature, 'F. Primary pressure. Pa. * Steam Dome-Downcomer ~ Geometrically.../LTR Compensstors. . . . . . . . . 5 cj 60 62 66 70 75 LINEAR COMPENSATOR DESIGN AND GAIN-SCHEDULING . . 76 V. 1 Introduction 76 CHAPTER Pa. ge V. 2 Design of the LQG/LTR Compensators for the UTSG V. 3 Analysis of the Linear Compensators . . V. 4 Gain...

  11. Improvement design study on steam generator of MHR-50/100 aiming higher safety level after water ingress accident

    SciTech Connect (OSTI)

    Oyama, S. [Mitsubishi Heavy Industries, Ltd., 1-1 Wadasaki-cho 1-Chome, Hyogo-ku, Kobe (Japan); Minatsuki, I.; Shimizu, K. [Mitsubishi Heavy Industries, Ltd., 16-5, Konan 2-Chome, Minato-ku, Tokyo (Japan)

    2012-07-01T23:59:59.000Z

    Mitsubishi Heavy Industries, Ltd. (MHI) has been studying on MHI original High Temperature Gas cooled Reactor (HTGR), namely MHR-50/100, for commercialization with supported by JAEA. In the heat transfer system, steam generator (SG) is one of the most important components because it should be imposed a function of heat transfer from reactor power to steam turbine system and maintaining a nuclear grade boundary. Then we especially focused an effort of a design study on the SG having robustness against water ingress accident based on our design experience of PWR, FBR and HTGR. In this study, we carried out a sensitivity analysis from the view point of economic and plant efficiency. As a result, the SG design parameter of helium inlet/outlet temperature of 750 deg. C/300 deg. C, a side-by-side layout and one unit of SG attached to a reactor were selected. In the next, a design improvement of SG was carried out from the view point of securing the level of inherent safety without reliance on active steam dump system during water ingress accident considering the situation of the Fukushima nuclear power plant disaster on March 11, 2011. Finally, according to above basic design requirement to SG, we performed a conceptual design on adapting themes of SG structure improvement. (authors)

  12. Nodalization study of the Westinghouse Model E steam generator secondary side

    E-Print Network [OSTI]

    Montgomery, Robert Orval

    1987-01-01T23:59:59.000Z

    on overall nuclear reactor systems and/or individual components of these systems~. RETRAN-02 is an industry standard code which can Steam Outlet and Rcw Rosirlator Upper Desk Fy I Upon Nomw lamps Level CanneaUan Doanaom?Semi Salrl atmo Acems OPi&np...

  13. Improving the Capacity or Output of a Steam Turbine Generator at XYZ Power Plant in Illinois

    E-Print Network [OSTI]

    Amoo-Otoo, John Kweku

    2006-05-19T23:59:59.000Z

    Competition has been a prime mover in the energy industry and there is the drive to increase performance of steam turbine-driven equipment. Availability of a unit is also critical to the operation of a plant and has also provided the fundamental...

  14. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect (OSTI)

    Holcomb, Gordon R.

    2008-01-01T23:59:59.000Z

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650C to 800C) to steam at 34.5 MPa (650C to 760C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  15. Evaluation of the Effectiveness of a New Technology for Extraction of Insoluble Impurities from Nuclear Power Plant Steam Generators with Purge Water

    SciTech Connect (OSTI)

    Bud'ko, I. O. [JSC NIITsE 'Tsentrenergo' (Russian Federation)] [JSC NIITsE 'Tsentrenergo' (Russian Federation); Zhukov, A. G. [Rostov Nuclear Power Plant (Russian Federation)] [Rostov Nuclear Power Plant (Russian Federation)

    2013-11-15T23:59:59.000Z

    An experimental technology for the removal of insoluble impurities from a horizontal steam generator with purge water during planned shutdowns of the power generating unit is improved through a more representative determination of the concentration of impurities in the purge water ahead of the water cleanup facility and a more precise effective time for the duration of the purge process. Tests with the improved technique at power generating unit No. 1 of the Rostov Nuclear Power Plant show that the efficiency with which insoluble impurities are removed from the steam generator volume was more than two orders of magnitude greater than under the standard regulations.

  16. 3rd Int'l Workshop on Micro & Nano Tech. for Power Generation & Energy Conv. (PowerMEMS'03), Makuhari, Japan, 4-5 Dec. 2003. PRELIMINARY DESIGN OF A MEMS STEAM TURBINE POWER PLANT-ON-A-CHIP

    E-Print Network [OSTI]

    Frechette, Luc G.

    ), Makuhari, Japan, 4-5 Dec. 2003. 1 PRELIMINARY DESIGN OF A MEMS STEAM TURBINE POWER PLANT-ON-A-CHIP Luc G. The microfabricated device consists of a steam turbine that drives an integrated micropump and generator. Two, mechanical, then electrical energy. The concept developed herein consists of a microfabricated steam turbine

  17. Estimates of health risks associated with radionuclide emissions from fossil-fueled steam-electric generating plants. Final report

    SciTech Connect (OSTI)

    Nelson, C.

    1995-08-01T23:59:59.000Z

    Under the Title III, Section 112 of the 1990 Clean Air Act Amendment, Congress directed the U.S. Environmental Protection Agency (EPA) to perform a study of the hazards to public resulting from pollutants emitted by electric utility system generating units. Radionuclides are among the groups of pollutants listed in the amendment. This report updates previously published data and estimates with more recently available information regarding the radionuclide contents of fossil fuels, associated emissions by steam-electric power plants, and potential health effects to exposed population groups.

  18. Oxidation of advanced steam turbine alloys

    SciTech Connect (OSTI)

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01T23:59:59.000Z

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  19. Potential use of California lignite and other alternate fuel for enhanced oil recovery. Phase I and II. Final report. [As alternative fuels for steam generation in thermal EOR

    SciTech Connect (OSTI)

    Shelton, R.; Shimizu, A.; Briggs, A.

    1980-02-01T23:59:59.000Z

    The Nation's continued reliance on liquid fossil fuels and decreasing reserves of light oils gives increased impetus to improving the recovery of heavy oil. Thermal enhanced oil recovery EOR techniques, such as steam injection, have generally been the most effective for increasing heavy oil production. However, conventional steam generation consumes a large fraction of the produced oil. The substitution of alternate (solid) fuels would release much of this consumed oil to market. This two-part report focuses on two solid fuels available in California, the site of most thermal EOR - petroleum coke and lignite. Phase I, entitled Economic Analysis, shows detailed cost comparisons between the two candidate fuels and also with Western coal. The analysis includes fuels characterizations, process designs for several combustion systems, and a thorough evaluation of the technical and economic uncertainties. In Phase II, many technical parameters of petroleum coke combustion were measured in a pilot-plant fluidized bed. The results of the study showed that petroleum coke combustion for EOR is feasible and cost effective in a fluidized bed combustor.

  20. Influence of steam generator plugging and break size on large-break loss-of-collant accidents

    SciTech Connect (OSTI)

    Stritar, A.; Mavko, B. [Jozef Stefan Institute, Ljubljana (El Salvador)

    1991-07-01T23:59:59.000Z

    The large-break loss-of-coolant accident (LBLOCA) is the design-basis accident in the Krsko pressurized-water reactor, the only power reactor in Slovenia. Because numbers of steam generator tubes are plugged as the steam generator ages, and this directly influences the primary system behavior during an LBLOCA, this accident was re-examined assuming various proportions of blocked tube from 0 to 22%. The size of the break was changes from 25 to 45% of the initial cold-leg cross section. The analysis was made with RELAP4/MOD6 as the main code in the conservative mode rather than as the best-estimate code. The methodology separately considers the blowdown phase, the refill phase, and the reflood phase. It was found that the peak clad temperature rises as plugging increases up to about 10% plugging and tends to be constant or even decrease as the plugging increases beyond this point. It was also found that results are strongly dependent on the methodology used. 17 refs., 9 figs., 3 tabs.

  1. A pulsed eddy current probe for inspection of support plates from within Alloy-800 steam generator tubes

    SciTech Connect (OSTI)

    Krause, T. W.; Babbar, V. K.; Underhill, P. R. [Department of Physics, Royal Military College of Canada, Kingston, ON (Canada)

    2014-02-18T23:59:59.000Z

    Support plate degradation and fouling in nuclear steam generators (SGs) can lead to SG tube corrosion and loss of efficiency. Inspection and monitoring of these conditions can be integrated with preventive maintenance programs, thereby advancing station-life management processes. A prototype pulsed eddy current (PEC) probe, targeting inspection issues associated with SG tubes in SS410 tube support plate structures, has been developed using commercial finite element (FE) software. FE modeling was used to identify appropriate driver and pickup coil configurations for optimum sensitivity to changes in gap and offset for Alloy-800 SG tubes passing through 25 mm thick SS410 support plates. Experimental measurements using a probe that was manufactured based on the modeled configuration, were used to confirm the sensitivity of differential PEC signals to changes in relative position of the tube within the tube support plate holes. Models investigated the effect of shift and tilt of tube with respect to hole centers. Near hole centers and for small shifts, modeled signal amplitudes from the differentially connected coil pairs were observed to change linearly with tube shift. This was in agreement with experimentally measured TEC coil response. The work paves the way for development of a system targeting the inspection and evaluation of support plate structures in steam generators.

  2. Electrode assemblies, plasma apparatuses and systems including electrode assemblies, and methods for generating plasma

    DOE Patents [OSTI]

    Kong, Peter C; Grandy, Jon D; Detering, Brent A; Zuck, Larry D

    2013-09-17T23:59:59.000Z

    Electrode assemblies for plasma reactors include a structure or device for constraining an arc endpoint to a selected area or region on an electrode. In some embodiments, the structure or device may comprise one or more insulating members covering a portion of an electrode. In additional embodiments, the structure or device may provide a magnetic field configured to control a location of an arc endpoint on the electrode. Plasma generating modules, apparatus, and systems include such electrode assemblies. Methods for generating a plasma include covering at least a portion of a surface of an electrode with an electrically insulating member to constrain a location of an arc endpoint on the electrode. Additional methods for generating a plasma include generating a magnetic field to constrain a location of an arc endpoint on an electrode.

  3. Power Flow Analysis Algorithm for Islanded LV Microgrids Including Distributed Generator Units with

    E-Print Network [OSTI]

    Chaudhary, Sanjay

    Power Flow Analysis Algorithm for Islanded LV Microgrids Including Distributed Generator Units With larger portion of growing electricity demand which is being fed through distributed generation (DG power system. Being able to operate in both grid-connected and islanded mode, a microgrid manages

  4. On the Corrosion adequacy of the 2 1/4 CR-1Mo steel for LMFBR steam generation system service. Critical literature survey

    SciTech Connect (OSTI)

    Zima, G.E.

    1980-05-01T23:59:59.000Z

    The focus of this review is on the long-term serviceability of 2 1/4-1 Mo steel under the waterside environmental conditions presented in the steam generator of an LMFBR commercial scale plant. The basic question related to material behavior is to what extent the water side physico-chemical environment will affect the favorable performance of a given material under operating experience. In present light water reactors, the steam generator corrosion problems in part are attributable to complex interactions between the localized secondary environment and the mechanical design of the components (i.e., tube/tube support crevice, tube/tubesheet crevice, flow pattern, etc.) in the steam generating system.

  5. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, M.J.

    1987-05-04T23:59:59.000Z

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  6. #include #include

    E-Print Network [OSTI]

    Campbell, Andrew T.

    process #12;#include #include pid_t pid = fork(); if (pid () failed */ } else if (pid == 0) { /* parent process */ } else { /* child process */ } #12;thread #12

  7. SteamMaster: Steam System Analysis Software

    E-Print Network [OSTI]

    Wheeler, G.

    tool to facilitate the process. SteamMaster is based on an Excel spreadsheet with a Visual Basic interface to simplify system modeling and analysis. SteamMaster has many features and capabilities, including energy and cost savings calculations for five...

  8. Life Estimation of PWR Steam Generator U-Tubes Subjected to Foreign Object-Induced Fretting Wear

    SciTech Connect (OSTI)

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung [Korea Institute of Nuclear Safety (Korea, Republic of)

    2005-10-15T23:59:59.000Z

    This paper presents an approach to the remaining life prediction of steam generator (SG) U-tubes, which are intact initially, subjected to fretting-wear degradation due to the interaction between a vibrating tube and a foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from a three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element models of U-tubes to get the natural frequency, corresponding mode shape, and participation factor. The wear rate of a U-tube caused by a foreign object is calculated using the Archard formula, and the remaining life of the tube is predicted. Also discussed in this study are the effects of the tube modal characteristics, external flow velocity, and tube internal pressure on the estimated results of the remaining life of the tube.

  9. The effect of the number of condensed phases modeled on aerosol behavior during an induced steam generator tube rupture sequence

    SciTech Connect (OSTI)

    Bixler, N.E. [Sandia National Labs., Albuquerque, NM (United States); Schaperow, J.H. [Nuclear Regulatory Commission, Washington, DC (United States)

    1998-06-01T23:59:59.000Z

    VICTORIA is a mechanistic computer code designed to analyze fission product behavior within a nuclear reactor coolant system (RCS) during a severe accident. It provides detailed predictions of the release of radioactive and nonradioactive materials from the reactor core and transport and deposition of these materials within the RCS. A recently completed independent peer review of VICTORIA, while confirming the overall adequacy of the code, recommended a number of modeling improvements. One of these recommendations, to model three rather than a single condensed phase, is the focus of the work reported here. The recommendation has been implemented as an option so that either a single or three condensed phases can be treated. Both options have been employed in the study of fission product behavior during an induced steam generator tube rupture sequence. Differences in deposition patterns and mechanisms predicted using these two options are discussed.

  10. #include #include

    E-Print Network [OSTI]

    Poinsot, Laurent

    #include #include //Rappels : "getpid()" permet d'obtenir son propre pid // "getppid()" renvoie le pid du père d'un processus int main (void) { pid_t pid_fils; pid_fils = fork(); if(pid_fils==-1) { printf("Erreur de création du processus fils\

  11. Sweeney LUBRICATION OF STEAM, GAS AND WATER TURBINES IN POWER GENERATION- A CHEVRONTEXACO EXPERIENCE

    E-Print Network [OSTI]

    Peter James Sweeney

    On 9 October 2001 two US oil companies Chevron and Texaco merged. Their long-term joint venture operation, known as Caltex (formed in 1936 and operating in East and Southern Africa, Middle East, Asia and Australasia), was incorporated into the one global energy company. This global enterprise will be highly competitive across all energy sectors, as the new company brings together a wealth of talents, shared values and a strong commitment to developing vital energy resources around the globe. Worldwide, ChevronTexaco is the third largest publicly traded company in terms of oil and gas reserves, with some 11.8 billion barrels of oil and gas equivalent. It is the fourth largest producer, with daily production of 2.7 million barrels. The company also has 22 refineries and more than 21,000 branded service stations worldwide. This paper will review the fundamentals of lubrication as they apply to the components of turbines. It will then look at three turbine types, steam, gas and water, to address the different needs of lubricating oils and the appropriate specifications for each. The significance of oil testing both for product development and in-service oil monitoring will be reviewed, together with the supporting field experience of ChevronTexaco. The environmental emissions controls on turbines and any impact on the lubricants will be discussed. Finally, the trends in specifications for lubricating oils to address the modern turbines designs will be reviewed. Key Words: geothermal, lubrication, turbines, in-service testing 1.

  12. OPTIMAL OPERATION OF AN INTEGRATED ENERGY PARK INCLUDING FOSSIL FUEL POWER GENERATION,

    E-Print Network [OSTI]

    Stanford University

    OPTIMAL OPERATION OF AN INTEGRATED ENERGY PARK INCLUDING FOSSIL FUEL POWER GENERATION, CO2 CAPTURE AND WIND A THESIS SUBMITTED TO THE DEPARTMENT OF ENERGY RESOURCES ENGINEERING OF STANFORD UNIVERSITY of Master of Science in Energy Resources Engineering. (Louis J. Durlofsky) Principal Co-Adviser I certify

  13. Steam System Data Management

    E-Print Network [OSTI]

    Roberts, D.

    2013-01-01T23:59:59.000Z

    Steam System Data Management What Does It Include Safety In Motion Wal?Tech?Valve,?Inc. 251?438?2203 The Real Genius Behind Technology Is People ESL-IE-13-05-35 Proceedings of the Thrity-Fifth Industrial Energy Technology Conference New... ? Fabrication Training (Six Year Training) ? Welding Certifications ?Retired From Chevron After 25 Years ? Established A Steam System Program ? Planner For Routine Maintenance Work ? Planner For Steam System Improvements ? Wal-Tech Valve, Inc. ? Purchased...

  14. Steam Turbine Materials and Corrosion

    SciTech Connect (OSTI)

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01T23:59:59.000Z

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  15. Ukraine Steam Partnership

    SciTech Connect (OSTI)

    Gurvinder Singh

    2000-02-15T23:59:59.000Z

    The Ukraine Steam Partnership program is designed to implement energy efficiency improvements in industrial steam systems. These improvements are to be made by the private plants and local government departments responsible for generation and delivery of energy to end-users. One of the activities planned under this program was to provide a two-day training workshop on industrial steam systems focusing on energy efficiency issues related to the generation, distribution, and consumption of steam. The workshop was geared towards plant managers, who are not only technically oriented, but are also key decision makers in their respective companies. The Agency for Rational Energy Use and Ecology (ARENA-ECO), a non-governmental, not-for-profit organization founded to promote energy efficiency and environmental protection in Ukraine, in conjunction with the Alliance staff in Kiev sent out invitations to potential participants in all the regions of Ukraine. The purpose of this report is the describe the proceedings from the workshop and provide recommendations from the workshop's roundtable discussion. The workshop was broken down into two main areas: (1) Energy efficient boiler house steam generation; and Energy efficient steam distribution and consumption. The workshop also covered the following topics: (1) Ukrainian boilers; (2) Water treatment systems; (3) A profile of UKRESCO (Ukrainian Energy Services Company); (4) Turbine expanders and electricity generation; (5) Enterprise energy audit basics; and (6) Experience of steam use in Donetsk oblast.

  16. Combined Heat and Power Plant Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    Combined Heat and Power Plant Steam Turbine Steam Turbine Chiller Campus Heat Load Steam (recovered waste heat) Gas Turbine University Substation High Pressure Natural Gas Campus Electric Load Southern Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller to campus cooling

  17. DOE's BestPractices Steam End User Training Blowdown Losses 1

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Blowdown Losses 1 June 28, 2010 Steam End User Training Steam Generation Module Steam EndUser Training Steam Generation Efficiency Module Blowdown affect on boiler efficiency. [Slide Visual ­Blowdown Losses Title Page] Steam Generation Efficiency

  18. In situ generation of steam and alkaline surfactant for enhanced oil recovery using an exothermic water reactant (EWR)

    DOE Patents [OSTI]

    Robertson, Eric P

    2011-05-24T23:59:59.000Z

    A method for oil recovery whereby an exothermic water reactant (EWR) encapsulated in a water soluble coating is placed in water and pumped into one or more oil wells in contact with an oil bearing formation. After the water carries the EWR to the bottom of the injection well, the water soluble coating dissolves and the EWR reacts with the water to produce heat, an alkali solution, and hydrogen. The heat from the EWR reaction generates steam, which is forced into the oil bearing formation where it condenses and transfers heat to the oil, elevating its temperature and decreasing the viscosity of the oil. The aqueous alkali solution mixes with the oil in the oil bearing formation and forms a surfactant that reduces the interfacial tension between the oil and water. The hydrogen may be used to react with the oil at these elevated temperatures to form lighter molecules, thus upgrading to a certain extent the oil in situ. As a result, the oil can flow more efficiently and easily through the oil bearing formation towards and into one or more production wells.

  19. Determination of Nickel Species in Stack Emissions from Eight Residual Oil-Fired Utility Steam-Generating Units

    SciTech Connect (OSTI)

    F Huggins; K Galbreath; K Eylands; L Van Loon; J Olson; E Zillioux; S Ward; P Lynch; P Chu

    2011-12-31T23:59:59.000Z

    XAFS spectroscopy has been used to determine the Ni species in particulate matter collected on quartz thimble filters in the stacks of eight residual (No. 6 fuel) oil-burning electric utility steam-generating units. Proper speciation of nickel in emitted particulate matter is necessary to correctly anticipate potential health risks. Analysis of the spectroscopic data using least-squares linear combination methods and a newly developed method specific for small quantities of Ni sulfide compounds in such emissions show that potentially carcinogenic Ni sulfide compounds are absent within the detection limits of the method ({le}3% of the total Ni) in the particulate matter samples investigated. In addition to the major nickel sulfate phase (NiSO{sub 4} {center_dot} 6H{sub 2}O), lesser amounts of (Ni,Mg)O and/or NiFe{sub 2}O{sub 4} were also identified in most emission samples. On the basis of the results from these emission characterization studies, the appropriateness of the U.S. Environmental Protection Agency's assumption that the Ni compound mixture emitted from residual oil-fired power plants is 50% as carcinogenic as nickel subsulfide (Ni{sub 3}S{sub 2}) should be re-evaluated.

  20. Practical aspects of steam injection processes: A handbook for independent operators

    SciTech Connect (OSTI)

    Sarathi, P.S.; Olsen, D.K.

    1992-10-01T23:59:59.000Z

    More than 80% of the total steam injection process operating costs are for the production of steam and the operation of surface and subsurface equipment. The proper design and operation of the surface equipment is of critical importance to the success of any steam injection operation. However, the published monographs on thermal recovery have attached very little importance to this aspect of thermal oil recovery; hence, a definite need exists for a comprehensive manual that places emphasis on steam injection field practices and problems. This handbook is an attempt to fulfill this need. This handbook explores the concept behind steam injection processes and discusses the information required to evaluate, design, and implement these processes in the field. The emphasis is on operational aspects and those factors that affect the technology and economics of oil recovery by steam. The first four chapters describe the screening criteria, engineering, and economics of steam injection operation as well as discussion of the steam injection fundamentals. The next four chapters begin by considering the treatment of the water used to generate steam and discuss in considerable detail the design, operation and problems of steam generations, distribution and steam quality determination. The subsurface aspects of steamflood operations are addressed in chapters 9 through 12. These include thermal well completion and cementing practices, insulated tubulars, and lifting equipment. The next two chapters are devoted to subsurface operational problems encountered with the use of steam. Briefly described in chapters 15 and 16 are the steam injection process surface production facilities, problems and practices. Chapter 17 discusses the importance of monitoring in a steam injection project. The environmental laws and issues of importance to steam injection operation are outlined in chapter 18.

  1. Steam Quality

    E-Print Network [OSTI]

    Johnston, W.

    between the water level and the steam in a boiler, some water vapor will always tend to pass through the system with the steam. Hence, a continuing problem. If steam does carry water vapor past the separators it will tend to coalesce as a liquid...

  2. Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

    SciTech Connect (OSTI)

    Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J. [Korea Inst. of Nuclear Safety, Taejon (Korea, Republic of)

    1996-09-01T23:59:59.000Z

    The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR.

  3. Conversion of Steel Mill's Surface Waste into Zero Valent Iron (ZVI) Nanoparticles for Hydrogen Generation for PEMFCs

    E-Print Network [OSTI]

    Azad, Abdul-Majeed

    . The currently pursued modes of hydrogen generation include autothermal and/ or steam reforming of fossil fuels metal-steam reforming (MSR, 3M+4H2OM3O4+4H2). From the standpoint of favorable thermodynamics friendly method of generating high purity hydrogen is by the reaction of certain metals with steam, called

  4. Closed loop steam cooled airfoil

    DOE Patents [OSTI]

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18T23:59:59.000Z

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  5. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01T23:59:59.000Z

    Power generation (MW) Gas turbine Steam turbine Total Naphtha DieselPower generation (MW) CERT-1 Gas turbine Steam turbine Total Naphtha DieselPower generation (MW) Gas turbine CERT-2 CERT-2B Steam turbine Total Naphtha Diesel

  6. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, Michael J. (Plainfield, IL)

    1988-01-01T23:59:59.000Z

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  7. Steam Pricing

    E-Print Network [OSTI]

    Jones, K. C.

    . But he uses it to drive a steam turbine which in turn drives a pump. The turbine expands the steam to a lower pressure where it is then condensed and the condensate returned to the boiler house. Let's find out what the steam is worth to this user. His... while the 15 psig condensing turbine is a good candidate to be replaced with an electric motor. But, whatever the case is, the cost of the steam has nothing to do with its value. The point of the above is that this paper is about COST...

  8. Assessment of compliance for the Chalk Point steam electric generating station with mixing-zone criteria in COMAR 10. 50. 01. 13E(1). Final report

    SciTech Connect (OSTI)

    Not Available

    1985-01-01T23:59:59.000Z

    PEPCO submitted documents that contained field data and model simulations to support their contention that the Chalk Point steam electric-generating station (SES) at full-power operations was in compliance with the thermal mixing-zone specifications. Those documents were reviewed by four experts on estuarine circulation and waste-heat dispersion. Available data show that the thermal plume at full power contacts 62-96 hectares of bottom. The allowed value, 5% of the ebb tidal excursion, is 33 to 49 hectares, so the plume exceeds the value allowed by the specification.

  9. Thomas Reddinger Director, Steam

    E-Print Network [OSTI]

    Raina, Ramesh

    Thomas Reddinger Director, Steam Operations Steven Richards Assistant Manager of Maintenance (Distribution) Deborah Moorhead Office Coordinator III Martin Bower Steam Plant Operator Richard Redfield Steam Plant Operator Bohdan Sawa Steam Plant Operator Robert Tedesco Steam Plant Operator James Bradley

  10. Thomas Reddinger Director, Steam

    E-Print Network [OSTI]

    Mather, Patrick T.

    Thomas Reddinger Director, Steam Operations Steven Richards Assistant Manager of Maintenance Bourdon Steam Plant Operator Vincent Massara Steam Plant Operator Cliff Lescenski Steam Plant Operator Robert Tedesco Steam Plant Operator James Bradley Equipment Maintenance Robert Earle Equipment

  11. Bearing options, including design and testing, for direct drive linear generators in wave energy converters

    E-Print Network [OSTI]

    Caraher, Sarah

    2011-11-22T23:59:59.000Z

    The key focus of this research was to investigate the bearing options most suited to operation in a novel direct drive linear generator. This was done through bearing comparisons, modelling and testing. It is fundamental ...

  12. Best Management Practice #8: Steam Boiler Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  13. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2007-10-01T23:59:59.000Z

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  14. Steam System Optimization: A Case Study

    E-Print Network [OSTI]

    Iordanova, N.; Venkatesan, V. V.

    /hr is imported from an outside power plant and 170,000 lbslhr is internally generated as waste heat recovery. The steam system analysis identified energy savings worth of $2,400,000 per year. The optimization measures were in two categories: ? no cost / low... cost that can be done through better maintenance and improvement of operating conditions. ? major improvement that requires a significant amount of investment, that includes the modification of process and major equipment. Though the findings...

  15. Capturing Energy Savings with Steam Traps

    E-Print Network [OSTI]

    Bockwinkel, R. G.; French, S. A.

    , it's important to select and install the correct type and size steam trap for each application. This means a corruninnent must be made to training those who select, install, test and maintain steam traps on a. daily Scott A. French Application... generated. This paper will review each of these topics and then explore some of the new services, products, practices and technology available to help you maintain or improve the efficiency of your steam system. COSTLY STEAM LEAKS ENERGY RESOURCES...

  16. ExxonMobile Beaumont Chemical Plant Steam Integration Project

    E-Print Network [OSTI]

    Long, T.

    ? Conventional boilers ? Gas turbine generators/ heat recovery steam generators ? Waste heat recovery boilers ? Steam is distributed and consumed at multiple locations and at various levels ? Evolution across the site can lead to isolated steam imbalances 4... the chemical plant boundaries ? The Refinery had a need for this valuable energy resource. ? A project was conceived to install piping and control systems to export the excess medium pressure steam to the adjacent Refinery where the steam could be more...

  17. Steam Path Audits on Industrial Steam Turbines

    E-Print Network [OSTI]

    Mitchell, D. R.

    in sellable power output as a result of improved turbine efficiency. The Lyondell facility is a combined cycle power plant where a gas turbine: heat recovery system supplies steam to the steam turbine. Since this steam is a bypropuct of the gas turbine...steam Path Audits on Industrial steam Turbines DOUGLAS R. MITCHELL. ENGINEER. ENCOTECH, INC., SCHENECTADY, NEW YORK ABSTRACT The electric utility industry has benefitted from steam path audits on steam turbines for several years. Benefits...

  18. Reliability evaluation of electric power generation systems including unconventional energy sources

    E-Print Network [OSTI]

    Lago-Gonzalez, Alex

    1984-01-01T23:59:59.000Z

    through photovoltaic cells, and wind power generation, proto- types have been built and tested. Commercial operation of these two is expected to start in the late 1980's or early 1990's. For the rest of the alternatives the expected date of operation... appropiate for these units because they may have several derated states. However, due to the short operating experience with these units, there is not enough data available to develop more accurate models. 3. 1 Description of PEPS Photovoltaic electric...

  19. Tone signal generator for producing multioperator tone signals using an operator circuit including a waveform generator, a selector and an enveloper

    DOE Patents [OSTI]

    Dong, Q.; Jenkins, M.V.; Bernadas, S.R.

    1997-09-09T23:59:59.000Z

    A frequency modulation (FM) tone signal generator for generating a FM tone signal is disclosed. The tone signal generator includes a waveform generator having a plurality of wave tables, a selector and an enveloper. The waveform generator furnishes a waveform signal in response to a phase angle address signal. Each wave table stores a different waveform. The selector selects one of the wave tables in response to a plurality of selection signals such that the selected wave table largely provides the waveform signal upon being addressed largely by the phase angle address signal. Selection of the selected wave table varies with each selection signal. The enveloper impresses an envelope signal on the waveform signal. The envelope signal is used as a carrier or modulator for generating the FM tone signal. 17 figs.

  20. Environmental Assessment for DOE permission for off-loading activities to support the movement of Millstone Unit 2 steam generator sub-assemblies across the Savannah River Site

    SciTech Connect (OSTI)

    Not Available

    1992-10-01T23:59:59.000Z

    The Department of Energy (DOE) has prepared an Environmental Assessment (EA), for the proposed granting of DOE permission of offloading activities to support the movement Millstone Unit 2 steam generator sub-assemblies (SGSAs) across the Savannah River Site (SRS). Based on the analyses in the EA, DOE has determined that the proposed action is not a major Federal action significantly affecting the quality of the human environment within the meaning of the National Environmental Policy Act (NEPA) of 1969. Therefore, an environmental impact statement is not required, and the Department is issuing this Finding of No Significant Impact. On the basis of the floodplain/wetlands assessment in the EA, DOE has determined that there is no practicable alternative to the proposed activities and that the proposed action has been designed to minimize potential harm to or within the floodplain of the SRS boat ramp. No wetlands on SRS would be affected by the proposed action.

  1. Project DEEP STEAM: third meeting of the technical advisory panel, Bakersfield, CA, March 1980

    SciTech Connect (OSTI)

    Fox, R. L.; Johnson, D. R.; Donaldson, A. B.; Mulac, A. J.; Krueger, D. A.

    1981-04-01T23:59:59.000Z

    The third meeting of the technical advisory panel for the Deep Steam project was held in March 1980 in Bakersfield, California. The following seven papers were presented: Materials Studies; Insulation/Packer Simulation Test; Enhanced Recovery Packer; High Pressure Downhole Steam Generator; Lower Pressure Downhole Steam Generator; Physical Simulations; and Field Testing. The panel made many recommendations, some of which are: shell calcium silicate insulation should be included in the injection string modification program; for metal packer, consider age hardening alloys, testing with thermal cycling, intentionally flawed casing, and operational temperatures effect on differential expansion, plus long term tests under temperature and corrosive environment; for minimum stress packer, consider testing environment carefully as some elastomers are especially susceptible to oil, oxygen, and combustion gases; for downhole steam generator, quality of water required with new low pressure combustion design needs to be investigated; in field testing, materials coupons, for corrosion monitoring, should be an integral part of field test operations.

  2. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01T23:59:59.000Z

    steam cycle is based on maximizing heat recovery from the gasifier cooler and HRSG, and utilizing steam generation opportunities in the FT unit.

  3. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, L.C.; Simpson, M.L.

    1995-01-17T23:59:59.000Z

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  4. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, Lonnie C. (Powell, TN); Simpson, Marc L. (Knoxville, TN)

    1995-01-01T23:59:59.000Z

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  5. RELAP5-3D Modeling of Heat Transfer Components (Intermediate Heat Exchanger and Helical-Coil Steam Generator) for NGNP Application

    SciTech Connect (OSTI)

    N. A. Anderson; P. Sabharwall

    2014-01-01T23:59:59.000Z

    The Next Generation Nuclear Plant project is aimed at the research and development of a helium-cooled high-temperature gas reactor that could generate both electricity and process heat for the production of hydrogen. The heat from the high-temperature primary loop must be transferred via an intermediate heat exchanger to a secondary loop. Using RELAP5-3D, a model was developed for two of the heat exchanger options a printed-circuit heat exchanger and a helical-coil steam generator. The RELAP5-3D models were used to simulate an exponential decrease in pressure over a 20 second period. The results of this loss of coolant analysis indicate that heat is initially transferred from the primary loop to the secondary loop, but after the decrease in pressure in the primary loop the heat is transferred from the secondary loop to the primary loop. A high-temperature gas reactor model should be developed and connected to the heat transfer component to simulate other transients.

  6. Evaluation on double-wall-tube residual stress distribution of sodium-heated steam generator by neutron diffraction and numerical analysis

    SciTech Connect (OSTI)

    Kisohara, N. [Advanced Nuclear System Research and Development Directorate, Japan Atomic Energy Agency (Japan); Suzuki, H.; Akita, K. [Quantum Beam Science Directorate, Japan Atomic Energy Agency (Japan); Kasahara, N. [Dept. of Nuclear Engineering and Management, Univ. of Tokyo (Japan)

    2012-07-01T23:59:59.000Z

    A double-wall-tube is nominated for the steam generator heat transfer tube of future sodium fast reactors (SFRs) in Japan, to decrease the possibility of sodium/water reaction. The double-wall-tube consists of an inner tube and an outer tube, and they are mechanically contacted to keep the heat transfer of the interface between the inner and outer tubes by their residual stress. During long term SG operation, the contact stress at the interface gradually falls down due to stress relaxation. This phenomenon might increase the thermal resistance of the interface and degrade the tube heat transfer performance. The contact stress relaxation can be predicted by numerical analysis, and the analysis requires the data of the initial residual stress distributions in the tubes. However, unclear initial residual stress distributions prevent precious relaxation evaluation. In order to resolve this issue, a neutron diffraction method was employed to reveal the tri-axial (radius, hoop and longitudinal) initial residual stress distributions in the double-wall-tube. Strain gauges also were used to evaluate the contact stress. The measurement results were analyzed using a JAEA's structural computer code to determine the initial residual stress distributions. Based on the stress distributions, the structural computer code has predicted the transition of the relaxation and the decrease of the contact stress. The radial and longitudinal temperature distributions in the tubes were input to the structural analysis model. Since the radial thermal expansion difference between the inner (colder) and outer (hotter) tube reduces the contact stress and the tube inside steam pressure contributes to increasing it, the analytical model also took these effects into consideration. It has been conduced that the inner and outer tubes are contacted with sufficient stresses during the plant life time, and that effective heat transfer degradation dose not occur in the double-wall-tube SG. (authors)

  7. Regenerative Heater Optimization for Steam Turbo-Generation Cycles of Generation IV Nuclear Power Plants with a Comparison of Two Concepts for the Westinghouse International Reactor Innovative and Secure (IRIS)

    SciTech Connect (OSTI)

    Williams, W.C.

    2002-08-01T23:59:59.000Z

    The intent of this study is to discuss some of the many factors involved in the development of the design and layout of a steam turbo-generation unit as part of a modular Generation IV nuclear power plant. Of the many factors involved in the design and layout, this research will cover feed water system layout and optimization issues. The research is arranged in hopes that it can be generalized to any Generation IV system which uses a steam powered turbo-generation unit. The research is done using the ORCENT-II heat balance codes and the Salisbury methodology to be reviewed herein. The Salisbury methodology is used on an original cycle design by Famiani for the Westinghouse IRIS and the effects due to parameter variation are studied. The vital parameters of the Salisbury methodology are the incremental heater surface capital cost (S) in $/ft{sup 2}, the value of incremental power (I) in $/kW, and the overall heat transfer coefficient (U) in Btu/ft{sup 2}-degrees Fahrenheit-hr. Each is varied in order to determine the effects on the cycles overall heat rate, output, as well as, the heater surface areas. The effects of each are shown. Then the methodology is then used to compare the optimized original Famiani design consisting of seven regenerative feedwater heaters with an optimized new cycle concept, INRC8, containing four regenerative heaters. The results are shown. It can be seen that a trade between the complexity of the seven stage regenerative Famiani cycle and the simplicity of the INRC8 cycle can be made. It is desired that this methodology can be used to show the ability to evaluate modularity through the value of size a complexity of the system as well as the performance. It also shows the effectiveness of the Salisbury methodology in the optimization of regenerative cycles for such an evaluation.

  8. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to Recover Low-Pressure Waste Steam Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators...

  9. Thomas Reddinger Director, Steam

    E-Print Network [OSTI]

    McConnell, Terry

    Thomas Reddinger Director, Steam Operations Steven Richards Assistant Manager of Maintenance Supervisor (Distribution) Deborah Moorhead Office Coordinator III Martin Bower Steam Plant Operator Richard Redfield Steam Plant Operator SU Steam Station/Chilled Water Plant Bohdan Sawa Steam Plant Operator Robert

  10. Power conversion unit studies for the next generation nuclear plant coupled to a high-temperature steam electrolysis facility

    E-Print Network [OSTI]

    Barner, Robert Buckner

    2007-04-25T23:59:59.000Z

    The Department of Energy and the Idaho National Laboratory are developing a Next Generation Nuclear Plant (NGNP) to serve as a demonstration of state-of-the-art nuclear technology. The purpose of the demonstration is two fold: 1) efficient low cost...

  11. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, Jr., Edward P. (Idaho Falls, ID)

    1999-01-01T23:59:59.000Z

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  12. Method and apparatus for improving the performance of a steam driven power system by steam mixing

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA); Prichard, Andrew W. (Richland, WA); Reid, Bruce D. (Pasco, WA); Burritt, James (Virginia Beach, VA)

    1998-01-01T23:59:59.000Z

    A method and apparatus for improving the efficiency and performance of a steam driven power plant wherein addition of steam handling equipment to an existing plant results in a surprising increase in plant performance. For Example, a gas turbine electrical generation system with heat recovery boiler may be installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  13. CFD study of natural convection mixing in a steam generator mock-up: Comparison between full geometry and porous media approaches

    SciTech Connect (OSTI)

    Dehbi, A.; Badreddine, H. [Paul Scherrer Institut, 5234 Villigen (Switzerland)

    2012-07-01T23:59:59.000Z

    In CFD simulations of flow mixing in a steam generator (SG) during natural circulation, one is faced with the problem of representing the thousands of SG U-tubes. Typically simplifications are made to render the problem computationally tractable. In particular, one or a number of tubes are lumped in one volume which is treated as a single porous medium. This approach dramatically reduces the computational size of the problem and hence simulation time. In this work, we endeavor to investigate the adequacy of this approach by performing two separate simulations of flow in a mock-up with 262 U-tubes, i.e. one in which the porous media model is used for the tube bundle, and another in which the full geometry is represented. In both simulations, the Reynolds Stress (RMS) model of turbulence is used. We show that in steady state conditions, the porous media treatment yields results which are comparable to those of the full geometry representation (temperature distribution, recirculation ratio, hot plume spread, etc). Hence, the porous media approach can be extended with a good degree of confidence to the full scale SG. (authors)

  14. Steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian David (Mauldin, SC); Barb, Kevin Joseph (Halfmoon, NY); Li, Ming Cheng (Cincinnati, OH); Hyde, Susan Marie (Schenectady, NY); Mashey, Thomas Charles (Coxsackie, NY); Wesorick, Ronald Richard (Albany, NY); Glynn, Christopher Charles (Hamilton, OH); Hemsworth, Martin C. (Cincinnati, OH)

    2002-01-01T23:59:59.000Z

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  15. Steam and Condensate Systems

    E-Print Network [OSTI]

    Yates, W.

    1979-01-01T23:59:59.000Z

    efficiency and profit. Some important factors to consider in steam and condensate systems are: 1) Proper steam pressure 2) Adequate sized steam lines 3) Adequate sized condensate return lines 4) Utilization of flash steam 5) Properly sized... ! can cause system inefficiency. i Adequate sized steam lines assure the process will be furnished with sufficiertt i quantities of steam at the proper pressure. Adequate sized condensate return lines are essential to overall efficiency. lhese...

  16. Steam System Optimization

    E-Print Network [OSTI]

    Aegerter, R. A.

    flanges, control valves, steam turbines, manways, sections of piping, heads on vessels, etc. are uninsulated. If steam is in demand at the steam pressure level of the uninsulated piping and equipment, then the piping and equipment should be insulated... been developed, it is an excellent tool to identify the steam sources. Areas to first look for possible waste are steam turbines and steam let down stations. 161 ESL-IE-98-04-26 Proceedings from the Twentieth National Industrial Energy Technology...

  17. Steam System Optimization

    E-Print Network [OSTI]

    Aegerter, R.

    2004-01-01T23:59:59.000Z

    opportunities. Often flanges, control valves, steam turbines, man ways, sections of piping, heads on vessels, etc. are bare and can significantly increase the steam demand. An insulation survey should be conducted of the steam, condensate... is being let down. Some projects are independent of the steam balance, such as eliminating high-pressure (HP) steam leaks, insulating HP steam piping, optimizing the boiler operation, and improving the performance of condensing turbines...

  18. Power conversion unit studies for the next generation nuclear plant coupled to a high-temperature steam electrolysis facility

    E-Print Network [OSTI]

    Barner, Robert Buckner

    2007-04-25T23:59:59.000Z

    -cooled Fast Reactor (GFR), Lead-cooled Fast Reactor (LFR), Molten Salt Reactor (MSR), Sodium-cooled Fast Reactor (SFR), Supercritical-water-cooled Reactor (SCWR) and the Very-high-temperature Reactor (VHTR). An international effort to develop these new... and the hydrogen production plant4,5. Davis et al. investigated the possibility of helium and molten salts in the IHTL2. The thermal efficiency of the power conversion unit is paramount to the success of this next generation technology. Current light water...

  19. Optimizing Steam & Condensate System: A Case Study

    E-Print Network [OSTI]

    Venkatesan, V. V.; Norris, C.

    2011-01-01T23:59:59.000Z

    for electricity). The site generates steam for its process operation from 3 gas fired boilers at 525-psig pressure. The steam is consumed at 5 process areas; Acid, Basics, Crystals, Derivatives & Hydrogen plants. All of the process areas recover condensate inside...

  20. Materials Performance in USC Steam Portland

    SciTech Connect (OSTI)

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26T23:59:59.000Z

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  1. SteamMaster: Steam System Analysis Software

    E-Print Network [OSTI]

    Wheeler, G.

    2003-01-01T23:59:59.000Z

    recommendations to increase steam system effic iency. Steam System Opportunities ]n nearly 400 industrial assessments, we have recommended 210 steam system improvements, excluding heat recovery, that would save $1.5 million/year with a O.4-year payback. 75...

  2. Steam oxidation and chromia evaporation in ultrasupercritical steam boilers and turbines

    SciTech Connect (OSTI)

    Holcomb, G.R. [US DOE, Albany, OR (United States)

    2009-07-01T23:59:59.000Z

    The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 {sup o}C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  3. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect (OSTI)

    Gordon H. Holcomb

    2009-01-01T23:59:59.000Z

    U.S. Department of Energys goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  4. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    DOE Patents [OSTI]

    Gorman, William G. (Ballston Spa, NY); Carberg, William George (Ballston Spa, NY); Jones, Charles Michael (Ballston Lake, NY)

    2002-01-01T23:59:59.000Z

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  5. Steam separator latch assembly

    DOE Patents [OSTI]

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01T23:59:59.000Z

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  6. Steam separator latch assembly

    DOE Patents [OSTI]

    Challberg, Roy C. (Livermore, CA); Kobsa, Irvin R. (San Jose, CA)

    1994-01-01T23:59:59.000Z

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof.

  7. Best Management Practice #8: Boiler and Steam Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  8. Design manual for high temperature hot water and steam systems

    SciTech Connect (OSTI)

    Cofield, R.E. Jr.

    1984-01-01T23:59:59.000Z

    The author presents aspects of high temperature hot water and steam generating systems. It covers all the calculations that must be made for sizing and then selecting the equipment that will make up an energy system. The author provides essential information on loan analysis, types of fuel, storage requirements, handling facilities, waste disposal, HVAC needs, and back-up systems. Also included are the calculations needed for determining the size of compressors, air pollution devices, fans, filters, and other supplementary equipment.

  9. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2008-09-01T23:59:59.000Z

    Goals of the U.S. Department of Energys Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  10. Evaluating Steam Trap Performance

    E-Print Network [OSTI]

    Fuller, N. Y.

    EVALUATING STEAM TRAP PERFORMANCE Noel Y Fuller, P.E. Holston Defense Corporation Kingsport, Tennessee ABSTRACT Laboratory tests were conducted on several types of steam traps at Holston Defense Corporation in Kingsport, Tennessee. Data... that live steam loss is the heaviest contributor to the annual operating cost of any steam trap and that maintenance frequency and repair cost are also more important than a trap's first cost. INTRODUCTION Steam traps used on distribution line drip...

  11. Electrical Cost Reduction Via Steam Turbine Cogeneration

    E-Print Network [OSTI]

    Ewing, T. S.; Di Tullio, L. B.

    1991-01-01T23:59:59.000Z

    years. The availability of this equipment in a packaged system form makes it feasible to replace pressure reducing valves with turbine generator sets in applications with flows as low as 4000 pounds of steam per hour. These systems produce electricity...

  12. Steam System Optimization : A Case Study

    E-Print Network [OSTI]

    Iordanova, N.; Venkatesan, V. V.; Calogero, M.

    2002-01-01T23:59:59.000Z

    to the required levels for different consumers. ABC Plant utilizes steam in two ways: ? indirect use, returning the condensate after process heating, hot water generation and comfort heating. ? direct use in XXX moisturizers, XXX steamers, XXX water tanks...

  13. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, Paul W. (Longwood, FL); Bannister, Ronald L. (Winter Springs, FL)

    1995-01-01T23:59:59.000Z

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  14. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11T23:59:59.000Z

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  15. NON-STATIONARY TEMPERATURE STRESSES IN THE INDUSTRIAL STEAM TURBINE ROTOR

    E-Print Network [OSTI]

    Zvonimir Guzovi?; Kreimir Kova?i?; Tihomir Mihali?

    The usage of industrial steam turbines in different industrial branches (chemistry, petrochemistry, refineries, sugar and ethanol plants, etc.) for a generator drive for electricity generation or a mechanical drive for compressors, blowers and pumps, is characterized by the need for high flexibility of operation. High flexibility includes numerous start-ups, shut-downs and power changes during the useful life. Changes in power and steam mass flow lead to changes of the working fluid state in the single turbine stages, and thus their aerodynamic and thermodynamic characteristics. During these transient working regimes in steam turbine rotors, large space and time-dependent temperature gradients appear, which can result in high non-stationary temperature stresses, i.e. increased local stress concentrations, what has a negative impact on the useful life of the rotor. In the worst case they can cause fracture of the turbine rotor. Today, for the determination of thermal stressed state of the steam turbine parts the user softwares based on numerical methods are used. In this paper the results of numerical modelling and calculations of non-stationary temperature fields and related stresses in the rotor of industrial steam turbine of 35 MW power during transient operating regime (a cold startup) will be presented. The results of the calculations serve for estimation of the transient regime impact on the stresses of the rotor, as well as on its entire useful life. Key words: industrial steam turbine, transient regimes, temperature stresses, numerical modelling 1.

  16. Steam condensate leakage

    SciTech Connect (OSTI)

    Midlock, E.B.; Thuot, J.R.

    1996-07-01T23:59:59.000Z

    Argonne National Laboratory (ANL) is a multi-program research and development center owned by the United States Department of Energy and operated by the University of Chicago. The majority of the buildings on site use steam for heating and other purposes. Steam is generated from liquid water at the site`s central boiler house and distributed around the site by means of large pipes both above and below the ground. Steam comes into each building where it is converted to liquid condensate, giving off heat which can be used by the building. The condensate is then pumped back to the boiler house where it will be reheated to steam again. The process is continual but is not perfectly efficient. A substantial amount of condensate is being lost somewhere on site. The lost condensate has both economic and environmental significance. To compensate for lost condensate, makeup water must be added to the returned condensate at the boiler house. The water cost itself will become significant in the future when ANL begins purchasing Lake Michigan water. In addition to the water cost, there is also the cost of chemically treating the water to remove impurities, and there is the cost of energy required to heat the water, as it enters the boiler house 1000 F colder than the condensate return. It has been estimated that only approximately 60% of ANL`s steam is being returned as condensate, thus 40% is being wasted. This is quite costly to ANL and will become significantly more costly in the future when ANL begins purchasing water from Lake Michigan. This study locates where condensate loss is occurring and shows how much money would be saved by repairing the areas of loss. Shortly after completion of the study, one of the major areas of loss was repaired. This paper discusses the basis for the study, the areas where losses are occurring, the potential savings of repairing the losses, and a hypothesis as to where the unaccounted for loss is occurring.

  17. Heat Recovery Steam Generator Simulation

    E-Print Network [OSTI]

    Ganapathy, V.

    be arbitrarily assumed; they depend on the inlet gas temperature and also on gas cleanliness. If the gas is clean,extended surfaces can be used and thus low pinch and approach points can be attained. However if the gas stream is dirty and only bare t...

  18. Evaluating Packaged Steam Generator Designs

    E-Print Network [OSTI]

    Ganapathy, V.

    the "nominal" values. 3.Furnace dimensions such as width,height and length have to be reviewed on a case to case basis due to different excess air levels and FGR rates. The flame shape will vary and hence a "standard" boiler will have problems... such as flame impingment on the furnace walls if the furnace dimensions are not reviewed by the burner supplier. Table 1 shows a simple study done comparing the effect of excess air and FGR on a given boiler of capcity 100,000 Iblh. Due to the increased gas...

  19. 1. Introduction The efficiency of steam turbines can be improved by in-

    E-Print Network [OSTI]

    Cambridge, University of

    1. Introduction The efficiency of steam turbines can be improved by in- creasing the maximum-efficiency power plant. 2. Turbines, Steam, Efficiency and Power Plant A power plant has a steam generator which the operating pressure is below about 22 MPa, in which case the steam is separated and passed on to the turbine

  20. Environmental impact statement/state analysis report. Cedar Bay Cogeneration Project, Jacksonville, Florida (EPA and FDER). Including Technical Appendix. Draft report. [Independent Power Generation

    SciTech Connect (OSTI)

    Not Available

    1990-05-01T23:59:59.000Z

    AES/Cedar Bay, Inc. proposes to construct and operate a cogeneration facility on and existing industrial site within the North District of Duval County, approximately eight miles north of Jacksonville, Florida. The plant will produce 225 megawatts of electricity for sale to Florida Power and Light Company. In addition, steam will be sold to the adjacent Seminole Kraft Corporation paper mill. The document, prepared pursuant to the National Environmental Policy Act, assesses the proposed project and alternatives with respect to impacts on the natural and man-made environments. Potential mitigative measures are also evaluated. The Technical Appendix includes a copy of U.S. EPA's draft National Pollutant Discharge Elimination System permit, FDER's Conditions of Power Plant Siting Certification, as well as other state agency reports pertinent to the proposed project.

  1. A power system includes an engine, a motor/generator operatively connected to the engine, and a starter operatively connected to at least one of the engine and the motor/generator.

    DOE Patents [OSTI]

    Hoff, Brian D. (East Peoria, IL); Algrain, Marcelo C. (Peoria, IL)

    2008-12-09T23:59:59.000Z

    A power system includes an engine, a motor/generator operatively connected to the engine, and a starter operatively connected to at least one of the engine and the motor/generator.

  2. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08T23:59:59.000Z

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  3. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, Frederick E. (Reading, MA); Smolensky, Leo A. (Concord, MA); Doyle, Edward F. (Dedham, MA); DiBella, Francis A. (Roslindale, MA)

    1994-01-01T23:59:59.000Z

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  4. Industrial Steam Power Cycles Final End-Use Classification

    E-Print Network [OSTI]

    Waterland, A. F.

    1983-01-01T23:59:59.000Z

    Final end uses of steam include two major classifications: those uses that condense the steam against heat transfer surfaces to provide heat to an item of process or service equipment; and those that require a mass flow of steam for stripping...

  5. ProSteam- A Structured Approach to Steam System Improvement

    E-Print Network [OSTI]

    Eastwood, A.

    and of any operational constraints. It can also be used to determine the true cost of improvement projects, relating any changes in steam demand back to purchased utilities (fuel, power, and make-up water) at the site boundary. Example projects could include...

  6. Flash Steam Recovery Project

    E-Print Network [OSTI]

    Bronhold, C. J.

    2000-01-01T23:59:59.000Z

    /condensate recovery system, resulting in condensate flash steam losses to the atmosphere. Using computer simulation models and pinch analysis techniques, the Operational Excellence Group (Six Sigma) was able to identify a project to recover the flash steam losses as a...

  7. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19T23:59:59.000Z

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  8. Flash Steam Recovery Project

    E-Print Network [OSTI]

    Bronhold, C. J.

    organic compounds, was targeted for improvement. This unit uses a portion of the high-pressure steam available from the plant's cogeneration facility. Continuous expansions within the unit had exceeded the optimum design capacity of the unit's steam...

  9. Steam Digest 2001

    SciTech Connect (OSTI)

    Not Available

    2002-01-01T23:59:59.000Z

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  10. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, David O. (Albuquerque, NM); Montoya, Paul C. (Albuquerque, NM); Muir, James F. (Albuquerque, NM); Wayland, Jr., J. Robert (Albuquerque, NM)

    1987-01-01T23:59:59.000Z

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  11. Development, construction, and use of pneumometric tubes for measurement of steam flow in the steam lines of PVG-1000 at NPP

    SciTech Connect (OSTI)

    Gorbunov, Yu. S.; Ageev, A. G.; Vasil'eva, R. V.; Korol'kov, B. M. [FGUP 'Elektrogorsk Scientific-Research Center for NPP Safety' (Russian Federation)

    2007-05-15T23:59:59.000Z

    A system for the direct measurement of steam flow in steam lines after a steam generator, which utilizes a special design of pneumometric tubes and a computing unit that accounts for variation in steam pressure, has been developed to improve the quality of water-level regulation in the steam generators of VVER-1000 power-generating units in the stationary and transitional modes. The advantage of the pneumometric tubes consists in their structural simplicity, high erosion resistance, and absence of irrevocable losses during measurement of steam flow. A similar measurement system is used at foreign NPP. The measurement system in question has been placed in experimental service at the No. 3 unit of the Balakovo NPP, and has demonstrated its worthiness. This measurement system can also be used to determine steam flow in the steam lines of NPP units with VVER-1000 and VVER-440 reactors, and PBMK-1000 power-generating units.

  12. Steam Trap Management

    E-Print Network [OSTI]

    Murphy, J. J.; Hirtner, H. H.

    problemA of water hammer and high back pressure. ? Exorbitantly hi~h percentage of cold trapA. ? External steam leaks within the steam trap stations, bypasA valves and/or strainer blowdown valvefl open, blowin~ steam. ! I ? Dirt nssociated... Trapping 2 Trap Installed Backwards 1 Misapplication of Technology 1 Strainer Blowdown Connections Capped 285 (*b) Test Tee Connections Capped 11 Trap Inlet Connected to Steam Line Strainer Blowdown Connection 3 Water Logged Coils (Vacuum Present) 7...

  13. HP Steam Trap Monitoring

    E-Print Network [OSTI]

    Pascone, S.

    2011-01-01T23:59:59.000Z

    STEAM MONITORING HP Steam Trap Monitoring HP Steam Trap Monitoring ? 12-18 months payback! ? 3-5% permanent reduction in consumption ? LEED Pt.? Innovation in Operations EB O&M ? Saved clients over $1,000,000 Annual consumption... Steam Trap Monitoring ? Real-time monitoring for high-pressure critical traps (>15 PSIG) ? Average total system cost $25K - $50K ? Web-Based or Modbus/BMS Integration Basic Installation Wireless Signal Transmitter Receiver Repeater...

  14. Exergy Analysis of the Steam Network in Tehran Oil Refinery and Evaluation with New Scenario

    E-Print Network [OSTI]

    Khodaei, H.; Taheri, R.; Arghandeh, R.

    oil refinery, Exergy Analysis, Steam Network, Retrofit, Optimization 1. INTRODUCTION Refinery steam network is considered as a unit that consumes energy greatly. The main objective of the network is to produce the steam, which is required...) Using heat recovery steam generating systems and gas turbines instead of old boilers and so on. Figure 1 shows the opportunities of optimization in steam networks. in this paper, we complete the lost works such as optimization and estimation...

  15. Electrical Cost Reduction Via Steam Turbine Cogeneration

    E-Print Network [OSTI]

    Ewing, T. S.; Di Tullio, L. B.

    ELECTRICAL COST REDUCTION VIA STEAM TURBINE COGENERATION LYNN B. DI TULLIO, P.E. Project Engineer Ewing Power Systems, Inc. South Deerfield, Mass. ABSTRACT Steam turbine cogeneration is a well established technology which is widely used... to replace pressure reducing valves with turbine generator sets in applications with flows as low as 4000 pounds of steam per hour. These systems produce electricity for $0.01 to $.02 per kWh (based on current costs of gas and oil); system cost is between...

  16. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Q. (Saratoga Springs, NY); Salamah, Samir A. (Niskayuna, NY); DeStefano, Thomas Daniel (Ballston Lake, NY)

    2002-01-01T23:59:59.000Z

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  17. Steam System Optimization

    E-Print Network [OSTI]

    Aegerter, R. A.

    1998-01-01T23:59:59.000Z

    been developed, it is an excellent tool to identify the steam sources. Areas to first look for possible waste are steam turbines and steam let down stations. 161 ESL-IE-98-04-26 Proceedings from the Twentieth National Industrial Energy Technology... Conference, Houston, TX, April 22-23, 1998 The easiest solution to eliminating excess steam is to shut down steam turbines that exhaust into the header and start up the motor driven spare equipment. Often times this step will be enough to eliminate...

  18. Combustion Air Preheat on Steam Cracker Furnaces

    E-Print Network [OSTI]

    Kenney, W. F.

    1983-01-01T23:59:59.000Z

    Beginning in 1978, Exxon has started up nine large new steam cracking furnaces with various levels of air preheat, and has seven more under construction. Sources of heat have included process streams, flue gas and gas turbine exhaust. Several...

  19. Materials Performance in USC Steam

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01T23:59:59.000Z

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 C).

  20. GENERATION OF ELECTRIC Hesham E. Shaalan

    E-Print Network [OSTI]

    Powell, Warren B.

    exhaust gases are delivered to a heat-recovery steam generator to produce steam that is used to drive.1 Optimum Electric-Power Generating Unit . . . . . . . . . . . . . . . . . . . . . . 8.7 Annual Capacity.21 Hydropower Generating Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.23 Largest Units

  1. Optimization of a Small Modular Lead Fast Reactor with Steam Cycle for Remote Siting

    SciTech Connect (OSTI)

    Feldman, Earl E.; Wei, Thomas Y. C.; Sienicki, James J. [Argonne National Laboratory, 9700 S. Cass Avenue, Argonne, Illinois 60439 (United States)

    2004-07-01T23:59:59.000Z

    Parametric thermal-hydraulic studies needed to develop and optimize the design of a small modular 25 MWt lead-bismuth reactor plant have been performed. The starting point was the design of a liquid metal version of the secure transportable autonomous reactor (STAR-LM) plant of 300 to 400 MWt with a steam power cycle.1 The primary flow is driven entirely by natural convection. The new plant is to be extremely small so that its main components can be transported to the reactor site by truck. The analytical model includes the two major components of the primary loop, the reactor and a once-through steam generator, which is a shell-and-tube heat exchanger with straight vertical tubes. The modeling includes the changes between the beginning and the end of plant life due to the gradual buildup of a layer of magnetite on the surfaces of the fuel pins and on the outer surfaces of the steam generator tubes. Three reactor parametric studies were performed-one for each of three sets of reactor geometric parameters. In each study the pin-bundle pressure drop, the vertical height of the primary loop, the hydraulic diameter of the core, the number of fuel pins, and peak fuel and cladding temperatures were determined for a range of values of fuel pin linear power. Four steam generator parametric studies were performed. The first three have fixed tube inner diameters of 0.5, 1.0, and 1.5 cm, respectively. In the fourth study the tube inner diameter was allowed to vary and the margin to critical heat flux, CHF, was maintained at 20%. In the steam generator studies the independent parameters include tube length and tube-bundle pitch-to-diameter ratio and the dependent variables include steam generator cross-sectional area, the number of tubes, the vertical height of the primary loop, and the steam generator pressure drop. The results show that an acceptable optimum thermal-hydraulic design for a 25 MWt STAR-LM is feasible. (authors)

  2. From Basic Control to Optimized Systems-Applying Digital Control Systems to Steam Boilers

    E-Print Network [OSTI]

    Hockenbury, W. D.

    1982-01-01T23:59:59.000Z

    This presentation examines the application of Distributed Digital Controls in order to review the application of this recent control technology towards Steam Boilers in a step-by-step manner. The main purpose of a steam generating boiler...

  3. POWER PLANT RELIABILITY-AVAILABILITY AND STATE REGULATION. VOLUME 7 OF THE FINAL REPORT ON HEALTH AND SAFETY IMPACTS OF NUCLEAR, GEOTHERMAL, AND FOSSIL-FUEL ELECTRIC GENERATION IN CALIFORNIA

    E-Print Network [OSTI]

    Nero, A.V.

    2010-01-01T23:59:59.000Z

    Valves and Pi~ing STEAM TURBINE COMPONENT OUTAGE CAUSESthe gases exiting from the turbine generate steam todrive a steam turbine, giving rise to the term "com- on

  4. POWER PLANT RELIABILITY-AVAILABILITY AND STATE REGULATION. VOLUME 7 OF THE FINAL REPORT ON HEALTH AND SAFETY IMPACTS OF NUCLEAR, GEOTHERMAL, AND FOSSIL-FUEL ELECTRIC GENERATION IN CALIFORNIA

    E-Print Network [OSTI]

    Nero, A.V.

    2010-01-01T23:59:59.000Z

    generate steam to drive a steam turbine, giving rise to theValves and Pi~ing STEAM TURBINE COMPONENT OUTAGE CAUSESbasically of a steam-driven turbine, an electric generator

  5. Steam-Electric Power-Plant-Cooling Handbook

    SciTech Connect (OSTI)

    Sonnichsen, J.C.; Carlson, H.A.; Charles, P.D.; Jacobson, L.D.; Tadlock, L.A.

    1982-02-01T23:59:59.000Z

    The Steam-Electric Power Plant Cooling Handbook provides summary data on steam-electric power plant capacity, generation and number of plants for each cooling means, by Electric Regions, Water Resource Regions and National Electric Reliability Council Areas. Water consumption by once-through cooling, cooling ponds and wet evaporative towers is discussed and a methodology for computation of water consumption is provided for a typical steam-electric plant which uses a wet evaporative tower or cooling pond for cooling.

  6. Predicting Steam Turbine Performance

    E-Print Network [OSTI]

    Harriz, J. T.

    ," PREDICTING STEAM TURBINE PERFORMANCE James T. Harriz, EIT Waterland, Viar & Associates, Inc. Wilmington, Delaware ABSTRACT Tracking the performance of extraction, back pressure and condensing steam turbines is a crucial part... energy) and test data are presented. Techniques for deriving efficiency curves from each source are described. These techniques can be applied directly to any steam turbine reliability study effort. INTRODUCTION As the cost of energy resources...

  7. Steam reforming analyzed

    SciTech Connect (OSTI)

    Wagner, E.S. (KTI Corp., San Dimas, CA (US)); Froment, G.F. (Ghent Rijksuniversiteit (Belgium))

    1992-07-01T23:59:59.000Z

    This paper reports that maximum steam reformer operation without excessive coking reactions requires careful control of thermodynamic and kinetic conditions. Regardless of the syngas-based feedstock composition, carbon formation problems can be avoided while increasing reformer CO or H{sub 2} production. Steam reforming technology is best understood via: Primary steam reformer developments, Kinetics of methane steam reforming, Simulation of an industrial steam/CO{sub 2} reformer, Example conditions (steam/CO{sub 2} reforming), Thermodynamic approach (minimum to steam ratio). Hydrogen and carbon monoxide are two of the most important building blocks in the chemical industry. Hydrogen is mainly used in ammonia and methanol synthesis and petroleum refining. Carbon monoxide is used to produce pains, plastics, foams, pesticides and insecticides, to name a few. Production of H{sub 2} and CO is usually carried out by the following processes: Steam reforming (primary and secondary) of hydrocarbons, Partial oxidation of hydrocarbons, Coal gasification. Coal gasification and partial oxidation do not use catalysts and depend on partial combustion of the feedstock to internally supply reaction heat. Secondary (autothermal) reforming is a type of steam reforming that also uses the heat of partial combustion but afterwards uses a catalyst of promote the production of hydrogen and CO.

  8. Downhole steam injector

    DOE Patents [OSTI]

    Donaldson, A. Burl (Albuquerque, NM); Hoke, Donald E. (Albuquerque, NM)

    1983-01-01T23:59:59.000Z

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  9. Chemical filtration for steam purity

    SciTech Connect (OSTI)

    Kovalcik, F.

    1985-03-01T23:59:59.000Z

    Few industrial process systems are as vulnerable to corrosion as the steam generating loop of an electric power plant. Impurities inevitably migrate into the steam cycle, and must be removed to prevent turbine blade corrosion. It is critical to understand the behavior of the condensate polishing resins used to remove the impurities. The Electric Power Research Institute (EPRI) participated in investigations involving ion chromatography which identified chloride as a problem in studies of regeneration and polishing procedures. A modified regeneration procedure consists of ammonium sulfate treatment of the resin before and after ammonia recirculation, followed by a dilute ammonia rinse. A joint study with Southern California Edison also simulated condenser leaks to find the effect of cooling water intrusion.

  10. Economics of high performance steam systems (HPSS) cogeneration: A handbook

    SciTech Connect (OSTI)

    Not Available

    1992-06-01T23:59:59.000Z

    This guidebook aims to farther industry's knowledge of HPSS and their potential benefits. It is also intended to provide industrial end-users with a basis for judging the merits of HPSS under various site-specific conditions by outlining the economics of HPSS and conventional cogeneration systems compared to boilers under representative sets of industrial process conditions. Electric utility companies have experimented with steam pressures in the range of 5,000 psig and temperatures up to 1,200[degrees]F, but generally have remained with more conservative throttle conditions of 2,400 psig, 1,000[degrees]F to improve reliability. Most industrial applications have used steam throttle conditions below 900 psig and 900[degrees]F. Yet thermodynamic analysis shows that in a steam turbine generator, the amount of electricity generated per pound of steam increases as the inlet steam temperature and pressure are increased. Furthermore, the incremental electricity that is generated by raising the steam temperature and pressure is produced in a highly efficient manner. Efforts in this direction explain why, recently, some industrial projects have been built with steam turbine inlet turbine conditions of 1,500 psig and above. The HPSS concept goes one step further: It is based on a high-temperature steam generator capable of producing 1,500[degrees]F superheated steam and a high-speed steam turbine-generator. By utilizing the HPSS system as a topping'' system, high-pressure steam can be expanded from 1,500[degrees]F to the traditional temperatures used by industry.

  11. Economics of high performance steam systems (HPSS) cogeneration: A handbook

    SciTech Connect (OSTI)

    Not Available

    1992-06-01T23:59:59.000Z

    This guidebook aims to farther industry`s knowledge of HPSS and their potential benefits. It is also intended to provide industrial end-users with a basis for judging the merits of HPSS under various site-specific conditions by outlining the economics of HPSS and conventional cogeneration systems compared to boilers under representative sets of industrial process conditions. Electric utility companies have experimented with steam pressures in the range of 5,000 psig and temperatures up to 1,200{degrees}F, but generally have remained with more conservative throttle conditions of 2,400 psig, 1,000{degrees}F to improve reliability. Most industrial applications have used steam throttle conditions below 900 psig and 900{degrees}F. Yet thermodynamic analysis shows that in a steam turbine generator, the amount of electricity generated per pound of steam increases as the inlet steam temperature and pressure are increased. Furthermore, the incremental electricity that is generated by raising the steam temperature and pressure is produced in a highly efficient manner. Efforts in this direction explain why, recently, some industrial projects have been built with steam turbine inlet turbine conditions of 1,500 psig and above. The HPSS concept goes one step further: It is based on a high-temperature steam generator capable of producing 1,500{degrees}F superheated steam and a high-speed steam turbine-generator. By utilizing the HPSS system as a ``topping`` system, high-pressure steam can be expanded from 1,500{degrees}F to the traditional temperatures used by industry.

  12. Assessment of the SRI Gasification Process for Syngas Generation with HTGR Integration -- White Paper

    SciTech Connect (OSTI)

    A.M. Gandrik

    2012-04-01T23:59:59.000Z

    This white paper is intended to compare the technical and economic feasibility of syngas generation using the SRI gasification process coupled to several high-temperature gas-cooled reactors (HTGRs) with more traditional HTGR-integrated syngas generation techniques, including: (1) Gasification with high-temperature steam electrolysis (HTSE); (2) Steam methane reforming (SMR); and (3) Gasification with SMR with and without CO2 sequestration.

  13. Managing the Steam Trap Population

    E-Print Network [OSTI]

    Atlas, R. D.

    1983-01-01T23:59:59.000Z

    item? .However, some converts to the gospel of enlighten ed steam trap management expect to achieve the following benefits: A 95% trap performance level which is a better than 30% improvement over the industry norm. Plus, we have found a well... trained. This may six surveys per year with a guaf'8nteed performance level involve two days of training per man including of better than 9596. This program usually has the best cash classroom and field instruction plus periodic flow, and faster...

  14. power generAtion College of Rural and Community Development

    E-Print Network [OSTI]

    Hartman, Chris

    to Power Generation: Maintenance.......4 PGEN F104--Gas and Steam Turbines; Co-Generation and Combined

  15. Hydrogen Generation for Refineries

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Single Cycle Shown for ATB SteamCarbon 3 * ATB reforming * Steamcarbon 3 * Syngas generated during reforming * 70% H 2 * 20% CO * Syngas composition agrees with...

  16. Streams of Steam The Steam Boiler Specification Case Study

    E-Print Network [OSTI]

    Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

  17. A Steam Quality Comparison between Nanoshell-Mediated Solar Heating and Conventional Electrical Heating

    E-Print Network [OSTI]

    GP-B-13 A Steam Quality Comparison between Nanoshell-Mediated Solar Heating in the Halas Group has led to the development of a novel, solar- based steam generation method using broadband. This a dramatic and highly non-equilibrium process. As such, investigating the properties of this steam

  18. A Case Study of Steam System Evaluation in a Petroleum Refinery

    E-Print Network [OSTI]

    Venkatesan, V. V.; Iordanova, N.

    fired boilers as well from Furnace and Kiln waste heat. Steam is also supplied from the CHP waste heat boilers. Steam generation averages 1,500,000 lbs/hr and does not change significantly between winter and summer since steam needs for process and power...

  19. Materials Performance in USC Steam

    SciTech Connect (OSTI)

    G. R. Holcomb; J. Tylczak; G. H. Meier; N. M. Yanar

    2011-09-07T23:59:59.000Z

    Materials Performance in USC Steam: (1) pressure effects on steam oxidation - unique capability coming on-line; (2) hydrogen evolution - hydrogen permeability apparatus to determine where hydrogen goes during steam oxidation; and (3) NETL materials development - steam oxidation resource for NETL developed materials.

  20. Steam atmosphere drying concepts using steam exhaust recompression

    SciTech Connect (OSTI)

    DiBella, F.A. (TECOGEN, Inc., Waltham, MA (United States))

    1992-08-01T23:59:59.000Z

    In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg[sub evap] to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

  1. Steam atmosphere drying concepts using steam exhaust recompression

    SciTech Connect (OSTI)

    DiBella, F.A. [TECOGEN, Inc., Waltham, MA (United States)

    1992-08-01T23:59:59.000Z

    In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg{sub evap} to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

  2. Predicting Steam Turbine Performance

    E-Print Network [OSTI]

    Harriz, J. T.

    1985-01-01T23:59:59.000Z

    Tracking the performance of extraction, back-pressure and condensing steam turbines is a crucial part of minimising energy and maintenance costs for large process industries. A thorough understanding of key equipment performance characteristics...

  3. The Economics of Back-Pressure Steam Turbines

    E-Print Network [OSTI]

    Wagner, J. R.; Choroszylow, E.

    1982-01-01T23:59:59.000Z

    Recently, back-pressure steam turbines have become the focal point in many cogeneration applications. This is a result of the savings in operating costs associated with the generation of electrical or mechanical power coincident with the economical...

  4. area steam line: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Mitchell, D. R. 4 Pressure drops for direct steam generation in line-focus solar thermal systems Renewable Energy Websites Summary: the focus of the solar collector, and then...

  5. The Economics of Back-Pressure Steam Turbines

    E-Print Network [OSTI]

    Wagner, J. R.; Choroszylow, E.

    1982-01-01T23:59:59.000Z

    Recently, back-pressure steam turbines have become the focal point in many cogeneration applications. This is a result of the savings in operating costs associated with the generation of electrical or mechanical power coincident with the economical...

  6. Steam System Losses

    E-Print Network [OSTI]

    Buchanan, M. G.; Sneary, M. L.

    energy into the air. You might say that many of us are increasing the relative humidity of our respective cities. Before a conventional pump package can handle steam condensate, that fluid must be cooled to somewhere below 180 0 ? This cooling... are increasing the relative humidity of our respective cities. Before a conventional pump package can handle steam condensate, that fluid must be cooled to somewhere below 180 0 . This cooling is accomplished by venting the receiver to the atmosphere...

  7. Steam Pressure-Reducing Station Safety and Energy Efficiency Improvement Project

    SciTech Connect (OSTI)

    Lower, Mark D [ORNL; Christopher, Timothy W [ORNL; Oland, C Barry [ORNL

    2011-06-01T23:59:59.000Z

    The Facilities and Operations (F&O) Directorate is sponsoring a continuous process improvement (CPI) program. Its purpose is to stimulate, promote, and sustain a culture of improvement throughout all levels of the organization. The CPI program ensures that a scientific and repeatable process exists for improving the delivery of F&O products and services in support of Oak Ridge National Laboratory (ORNL) Management Systems. Strategic objectives of the CPI program include achieving excellence in laboratory operations in the areas of safety, health, and the environment. Identifying and promoting opportunities for achieving the following critical outcomes are important business goals of the CPI program: improved safety performance; process focused on consumer needs; modern and secure campus; flexibility to respond to changing laboratory needs; bench strength for the future; and elimination of legacy issues. The Steam Pressure-Reducing Station (SPRS) Safety and Energy Efficiency Improvement Project, which is under the CPI program, focuses on maintaining and upgrading SPRSs that are part of the ORNL steam distribution network. This steam pipe network transports steam produced at the ORNL steam plant to many buildings in the main campus site. The SPRS Safety and Energy Efficiency Improvement Project promotes excellence in laboratory operations by (1) improving personnel safety, (2) decreasing fuel consumption through improved steam system energy efficiency, and (3) achieving compliance with applicable worker health and safety requirements. The SPRS Safety and Energy Efficiency Improvement Project being performed by F&O is helping ORNL improve both energy efficiency and worker safety by modifying, maintaining, and repairing SPRSs. Since work began in 2006, numerous energy-wasting steam leaks have been eliminated, heat losses from uninsulated steam pipe surfaces have been reduced, and deficient pressure retaining components have been replaced. These improvements helped ORNL reduce its overall utility costs by decreasing the amount of fuel used to generate steam. Reduced fuel consumption also decreased air emissions. These improvements also helped lower the risk of burn injuries to workers and helped prevent shrapnel injuries resulting from missiles produced by pressurized component failures. In most cases, the economic benefit and cost effectiveness of the SPRS Safety and Energy Efficiency Improvement Project is reflected in payback periods of 1 year or less.

  8. Steam System Tool Suite Introduction Guide

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    Steam System Tool Suite Introduction Guide Alternate Text Narratives and Graphic.............................................................................................................................6 Modules Steam System Scoping Tool (SSST)........................................................................................8 Steam System Assessment Tool (SSAT

  9. "Greening" Industrial Steam Generation via On-demand Steam Systems

    E-Print Network [OSTI]

    Smith, J. P.

    2010-01-01T23:59:59.000Z

    Both recent economic and environmental conditions in the U.S. have converged to bring about unprecedented attention to energy efficiency and sustainability in the country's industrial sector. Historically, energy costs in ...

  10. "Greening" Industrial Steam Generation via On-demand Steam Systems

    E-Print Network [OSTI]

    Smith, J. P.

    2010-01-01T23:59:59.000Z

    impact have not kept pace with other industrialized nations. The U.S. is confronted with looming tipping points with respect to energy supply and GHG emissions that represent very tangible constraints on future economic growth and quality of life. A...

  11. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Steam Distribution Losses Module 1 June 29, 2010 Steam EndUser Training Steam Distribution System Losses Module Slide 1 pressure. #12;DOE's BestPractices Steam End User Training Steam End User Training Steam Distribution

  12. FLUIDIZED BED STEAM REFORMER MONOLITH FORMATION

    SciTech Connect (OSTI)

    Jantzen, C

    2006-12-22T23:59:59.000Z

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or ''mineralized'' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydroceramics. All but one of the nine monoliths tested met the <2g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydroceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form.

  13. Steam System Improvements at a Manufacturing Plant

    E-Print Network [OSTI]

    Compher, J.; Morcom, B.

    BWX Technologies, Naval Nuclear Fuel Division (NNFD) is a manufacturing company with a steam system consisting of two Babcock & Wilcox boilers and approximately 350 steam traps. The steam system is used to produce and distribute steam for space...

  14. Deaerators in Industrial Steam Systems

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on deaerators in industrial steam systems provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  15. Reduction in Unit Steam Production

    E-Print Network [OSTI]

    Gombos, R.

    2004-01-01T23:59:59.000Z

    In 2001 the company's Arch-Brandenburg facility faced increased steam costs due to high natural gas prices and decreased production due to shutdown of a process. The facility was challenged to reduce unit steam consumption to minimize the effects...

  16. Belgrade Lot Steam Plant Lot

    E-Print Network [OSTI]

    Thomas, Andrew

    2 2A 2A Belgrade Lot Steam Plant Lot Alfond Lot Satellite Lot North Gym Lot Corbett Lot Dunn Lot Chadbourne Merrill Aubert Hannibal Hamlin Steam Plant Crosby Machine Tool Lab Children's Center Rogers N

  17. Belgrade Lot Steam Plant Lot

    E-Print Network [OSTI]

    Thomas, Andrew

    2 2A 2A Belgrade Lot Steam Plant Lot Alfond Lot Satellite Lot North Gym Lot Corbett Lot Dunn Lot Hamlin Steam Plant Crosby Machine Tool Lab Children's Center Rogers N S Estabrooke Memorial Gym Stevens

  18. Economics of Steam Pressure Reduction

    E-Print Network [OSTI]

    Sylva, D. M.

    Economics of Steam Pressure Reduction is a technical paper that addresses the operating and economic advantages associated with the program to lower the steam operating pressure. Evaluation of a testing program will be discussed. The paper...

  19. Inspect and Repair Steam Traps

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on inspecting and repairing steam traps provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  20. Belgrade Lot Steam Plant Lot

    E-Print Network [OSTI]

    Thomas, Andrew

    2 2A 2A Belgrade Lot Steam Plant Lot Alfond Lot Satellite Lot North Gym Lot Gym Lot Corbett Lot Greenhouse Patch Oceanographic Operations 1 2 8 5 3 4 7 6 AMC Chadbourne Merrill Aubert Hannibal Hamlin Steam

  1. Belgrade Lot Steam Plant Lot

    E-Print Network [OSTI]

    Thomas, Andrew

    2 2A 2A Belgrade Lot Steam Plant Lot Alfond Lot Satellite Lot North Gym Lot Corbett Lot Dunn Lot Oceanographic Operations 1 2 8 5 3 4 7 6 AMC Chadbourne Merrill Aubert Hannibal Hamlin Steam Plant Crosby

  2. Steam Condensation Induced Waterhammer

    E-Print Network [OSTI]

    Kirsner, W.

    ,200 foot steam line to begin wanning it up. He'd been energizing the G-line for 3 weeks now at the end ofthe asbestos worker's shift and had never had the system warm up this quickly. It usually took from 30 to 45 minutes. When the handwheel spun... at Fort Wainwright, Alaska, the G and H Lines ran underground in narrow utilidors 2 filled with pipe. Originally, the contractor had tried to abate the steam main with the lines energized. This proved to be near impossible for the workers. Utilidor...

  3. Method of removing cesium from steam

    DOE Patents [OSTI]

    Carson, Jr., Neill J. (Clarendon Hills, IL); Noland, Robert A. (Oak Park, IL); Ruther, Westly E. (Skokie, IL)

    1991-01-01T23:59:59.000Z

    Method for removal of radioactive cesium from a hot vapor, such as high temperature steam, including the steps of passing input hot vapor containing radioactive cesium into a bed of silicate glass particles and chemically incorporating radioactive cesium in the silicate glass particles at a temperature of at least about 700.degree. F.

  4. Apparatus for removing micronized coal from steam

    SciTech Connect (OSTI)

    Vlnaty, J.

    1981-12-15T23:59:59.000Z

    Micronized coal is removed from coal-bearing steam by spraying stabilized petroleum oil into the steam and directing the resultant stream at a separation surface on which a coal-oil slurry is deposited and collected. Apparatus includes conduits which direct the resultant stream downward into a housing and normal to a surface on which the slurry is deposited by impact forces. In additional apparatus disclosed, the resultant stream is directed from a horizontal conduit circumferentially along the interior wall of a horizontally disposed cylindrical chamber at the top of the chamber and the coal-oil slurry deposited on the wall by centrifugal force is collected in a trough situated below a longitudinal slot at the bottom of the chamber. In both types of apparatus, after separation of the slurry the velocity of the steam is reduced to settle out remaining oil droplets and is then discharged to the atmosphere.

  5. The Economics of Steam Vs. Electric Pipe Heating

    E-Print Network [OSTI]

    Schilling, R. E.

    : ? Steam tracer ? Valves I ? Strainer ? Traps ? O1eck valves I I The heat generated by steam tracing d Ipends on the design capacity of the tracer. The racer is usually 3/8 or 112 inch copper or sta nless pipe or tUbing. Because it is not practic 1... its capacity requir ments before its heat output can be calculated. Valves, which are rated for steam s rvice used, need to be installed so that trap and strainers can be isolated for maintenance. Strainers should be provided with bl wdown...

  6. Steam Plant, 6% Irrigation,

    E-Print Network [OSTI]

    Zhou, Pei

    Steam Plant, 6% School of Medicine, 17% Irrigation, 3% Hospital, 22% Athletics, 2% Housing, 5 Rainwater Cisterns Reducing the number of once through cooling systems in labs Expediting the connection for Irrigation ~15 million gallons Percent of Water Used for Irrigation that is Non-Potable ~10-15% Number

  7. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    engines, microturbines, steam turbines, fuel cells CHP waste-heat-activated technologies -- generation3/23/09 ORNL provided a feasibility evaluation of EPA's plans to route purchased steam to produce projects. The team's expertise covers: CHP power generation technologies -- turbines, internal combustion

  8. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    engines, microturbines, steam turbines, fuel cells CHP waste-heat-activated technologies -- generation3/20/09 ORNL provided a feasibility evaluation of EPA's plans to route purchased steam to produce projects. The team's expertise covers: CHP power generation technologies -- turbines, internal combustion

  9. Turbine Steam Path Audits for Improved Performance and Profitability

    E-Print Network [OSTI]

    Babson, P. E.

    TURBINE STEAM PATH AUDITS FOR IMPROVED PERFORMANCE AND PROFITABILITY PAUL E. BABSON, DIRECTOR, BUSINESS DEVELOPMENT, ENCOTECH, INC., SCHENECTADY, NEW YORK ABSTRACT This paper describes the use and value of conducting steam path audits... in turbines. Critical measurements and observations made during overhaul identify and quantify the effects of component degradations upon turbine performance as compared to design conditions. The information generated permits performance oriented repair...

  10. Method for generating hydrogen for fuel cells

    DOE Patents [OSTI]

    Ahmed, Shabbir; Lee, Sheldon H. D.; Carter, John David; Krumpelt, Michael

    2004-03-30T23:59:59.000Z

    A method of producing a H.sub.2 rich gas stream includes supplying an O.sub.2 rich gas, steam, and fuel to an inner reforming zone of a fuel processor that includes a partial oxidation catalyst and a steam reforming catalyst or a combined partial oxidation and stream reforming catalyst. The method also includes contacting the O.sub.2 rich gas, steam, and fuel with the partial oxidation catalyst and the steam reforming catalyst or the combined partial oxidation and stream reforming catalyst in the inner reforming zone to generate a hot reformate stream. The method still further includes cooling the hot reformate stream in a cooling zone to produce a cooled reformate stream. Additionally, the method includes removing sulfur-containing compounds from the cooled reformate stream by contacting the cooled reformate stream with a sulfur removal agent. The method still further includes contacting the cooled reformate stream with a catalyst that converts water and carbon monoxide to carbon dioxide and H.sub.2 in a water-gas-shift zone to produce a final reformate stream in the fuel processor.

  11. An Analysis of Steam Process Heater Condensate Drainage Options

    E-Print Network [OSTI]

    Risko, J. R.

    for those installations with unsuitable condensate drainage include: ? Condensate being visibly wasted from the heat exchanger discharge side, either from a hose connection at the strainer, or an opened union or drain valve on the steam trap's outlet...

  12. Energy Conservation Thru Steam Trap Surveys and Preventive Maintenance Programs

    E-Print Network [OSTI]

    Boynton, T.; Dewhirst, B.

    1980-01-01T23:59:59.000Z

    This paper will deal with steam trap surveys and preventive maintenance programs and the energy savings that may be realized from such efforts. Trap survey organization, flexibility, simplicity, and mechanics will be reviewed, including the economic...

  13. Steam distribution and energy delivery optimization using wireless sensors

    SciTech Connect (OSTI)

    Olama, Mohammed M [ORNL; Allgood, Glenn O [ORNL; Kuruganti, Phani Teja [ORNL; Sukumar, Sreenivas R [ORNL; Djouadi, Seddik M [ORNL; Lake, Joe E [ORNL

    2011-01-01T23:59:59.000Z

    The Extreme Measurement Communications Center at Oak Ridge National Laboratory (ORNL) explores the deployment of a wireless sensor system with a real-time measurement-based energy efficiency optimization framework in the ORNL campus. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize the energy delivery within the steam distribution system. We address the goal of achieving significant energy-saving in steam lines by monitoring and acting on leaking steam valves/traps. Our approach leverages an integrated wireless sensor and real-time monitoring capabilities. We make assessments on the real-time status of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observe the state measurements of these sensors. Our assessments are based on analysis of the wireless sensor measurements. We describe Fourier-spectrum based algorithms that interpret acoustic vibration sensor data to characterize flows and classify the steam system status. We are able to present the sensor readings, steam flow, steam trap status and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  14. Task 1Steam Oxidation (NETL-US)

    SciTech Connect (OSTI)

    G. R. Holcomb

    2010-05-01T23:59:59.000Z

    The proposed steam in let temperature in the Advanced Ultra Supercritical (AUSC) steam turbine is high enough (760C) Ihat traditional turbine casing and valve body materials such as ferr;tic/manensitic steels will not suffice due to temperature lim itations of this class of materials. Cast versions of three traditionally wrought Ni-based superalloys (Haynes 263. Haynes 282, and Nimonic 105) were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantia l: 2-5,000 kg each half and on the order of 100 nun thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equi valem microslruclUre . A multi_step homogenization heat treatment was d~ve loped to better disperse the al loy constituents. These castings were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (al 760 and 800 "C).

  15. Environmental assessment of a proposed steam flood of the Shallow Oil Zone, Naval Petroleum Reserve No. 1 (Elk Hills), Kern County, California

    SciTech Connect (OSTI)

    Not Available

    1985-01-01T23:59:59.000Z

    The US Department of Energy proposes to develop a limited enhanced oil recovery project in the Shallow Oil Zone at Naval Petroleum Reserve No. 1 (NPR-1) Elk Hills. The project would employ steam forced into the oil-bearing formation through injector wells, and would involve two phases. The initiation of the second phase would be dependent on the economic success of the first phase. The total project would require the drilling of 22 new wells in a 45-acre area supporting seven existing production wells. It would also require construction of various surface facilities including a tank setting (gas-oil separation system), steam generators, and a water treatment plant. Adverse environmental impacts associated with the proposed steam flood project would include the effects on vegetation, wildlife and land-use resulting from the total reconfiguration of the topography within the project bondaries. Other adverse impacts include the emission of oxides of nitrogen, carbon monoxide, hydrocarbons and particulates from steam generators, vehicles and associated surface facilities. Minor adverse impacts include localized noise and dust during constuction, and reduction of visual quality. 48 refs., 7 figs., 10 tabs.

  16. Direct-Steam Linear Fresnel Performance Model for NREL's System Advisor Model

    SciTech Connect (OSTI)

    Wagner, M. J.; Zhu, G.

    2012-09-01T23:59:59.000Z

    This paper presents the technical formulation and demonstrated model performance results of a new direct-steam-generation (DSG) model in NREL's System Advisor Model (SAM). The model predicts the annual electricity production of a wide range of system configurations within the DSG Linear Fresnel technology by modeling hourly performance of the plant in detail. The quasi-steady-state formulation allows users to investigate energy and mass flows, operating temperatures, and pressure drops for geometries and solar field configurations of interest. The model includes tools for heat loss calculation using either empirical polynomial heat loss curves as a function of steam temperature, ambient temperature, and wind velocity, or a detailed evacuated tube receiver heat loss model. Thermal losses are evaluated using a computationally efficient nodal approach, where the solar field and headers are discretized into multiple nodes where heat losses, thermal inertia, steam conditions (including pressure, temperature, enthalpy, etc.) are individually evaluated during each time step of the simulation. This paper discusses the mathematical formulation for the solar field model and describes how the solar field is integrated with the other subsystem models, including the power cycle and optional auxiliary fossil system. Model results are also presented to demonstrate plant behavior in the various operating modes.

  17. Steam Trap Application

    E-Print Network [OSTI]

    Murphy, J. J.

    1982-01-01T23:59:59.000Z

    Equipment Collecting leg, same size as equip ment connection but not less than Install a Yarway Process Trap below be drained. Install a Provide vacuum strainer with a blow down valve. Use and Yarway Aldrain valves full ported stop valves, (gate... and Corrosion Problems Like any critical control device the steam trap should be protected from dirt and scale if optimum operation and adequate service life are to be attained. Strainers should be equipped with blowdown valves to provide an effective...

  18. Steam Power Partnership: Improving Steam System Efficiency Through Marketplace Partnerships

    E-Print Network [OSTI]

    Jones, T.

    1997-01-01T23:59:59.000Z

    been great advances in boiler control technology as older pneumatic and analog electronic control systems have given way to digital, computer-based distributed control systems. These systems are more reliable and can extend boiler life. Modem... Several software tools are now available for individual steam technologies, such as steam traps, insulation, and boiler controls. The Partnership should investigate linking these software tools together and incorporating other steam "modules" (i...

  19. Constant-Pressure Measurement of Steam-

    E-Print Network [OSTI]

    Stanford University

    SGP-TR-169 Constant-Pressure Measurement of Steam- Water Relative Permeability Peter A. O by measuring in-situ steam saturation more directly. Mobile steam mass fraction was established by separate steam and water inlets or by correlating with previous results. The measured steam-water relative

  20. FLASH predictions of the MB-2 steam line break tests

    SciTech Connect (OSTI)

    Lincoln, F.W.; Coffield, R.D.; Johnson, E.G.

    1992-12-31T23:59:59.000Z

    If a main steam line from a pressurized water reactor (PWR) steam generator were to rupture, the effect would be a depressurization of the secondary side and a consequential overcooling transient on the primary side. Analyses must accurately predict the effects of the rapid cooldown of the reactor vessel coolant on positive nuclear-kinetic reactivity feedback to the core plus thermal shock to the reactor vessel and other primary system components. Many early studies of the steam line break (SLB) transient made extremely conservative assumptions to maximize the primary to secondary heat transfer which in turn maximized the reactor vessel cooldown rate. Among the more significant of these assumptions was that flow from the break was pure steam and that the tube bundle remained covered until the secondary mass inventory was significantly reduced. The Model F commercial PWR steam generator testing performed in the Model Boiler No. 2 (MB-2) facility located at the Westinghouse Engineering Test Facility in Tampa, Florida provided data to better qualify the actual variation in these key parameters. A conclusion of this analysis is that the MB-2 steam line break data base is accurate and of sufficient detail to provide a valuable basis for making comparisons relative to code predictions. Results obtained using the FLASH transient safety analysis code were found to be in excellent agreement with the data.

  1. Steam generator with integral downdraft dryer

    SciTech Connect (OSTI)

    Hochmuth, F.W.

    1992-02-01T23:59:59.000Z

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  2. Process for purifying geothermal steam

    DOE Patents [OSTI]

    Li, Charles T. (Richland, WA)

    1980-01-01T23:59:59.000Z

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  3. High performance steam development. Final report, Phase No. 3: 1500{degree}F steam plant for industrial cogeneration prototype development tests

    SciTech Connect (OSTI)

    Duffy, T.; Schneider, P.

    1996-01-01T23:59:59.000Z

    As a key part of DOE`s and industry`s R&D efforts to improve the efficiency, cost, and emissions of power generation, a prototype High Performance Steam System (HPSS) has been designed, built, and demonstrated. The world`s highest temperature ASME Section I coded power plant successfully completed over 100 hours of development tests at 1500{degrees}F and 1500 psig on a 56,000 pound per hour steam generator, control valve and topping turbine at an output power of 5500 hp. This development advances the HPSS to 400{degrees}F higher steam temperature than the current best technology being installed around the world. Higher cycle temperatures produce higher conversion efficiencies and since steam is used to produce the large majority of the world`s power, the authors expect HPSS developments will have a major impact on electric power production and cogeneration in the twenty-first century. Coal fueled steam plants now produce the majority of the United States electric power. Cogeneration and reduced costs and availability of natural gas have now made gas turbines using Heat Recovery Steam Generators (HRSG`s) and combined cycles for cogeneration and power generation the lowest cost producer of electric power in the United States. These gas fueled combined cycles also have major benefits in reducing emissions while reducing the cost of electricity. Development of HPSS technology can significantly improve the efficiency of cogeneration, steam plants, and combined cycles. Figure 2 is a TS diagram that shows the HPSS has twice the energy available from each pound of steam when expanding from 1500{degrees}F and 1500 psia to 165 psia (150 psig, a common cogeneration process steam pressure). This report describes the prototype component and system design, and results of the 100-hour laboratory tests. The next phase of the program consists of building up the steam turbine into a generator set, and installing the power plant at an industrial site for extended operation.

  4. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30T23:59:59.000Z

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today??s high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors, casings and valves, and to perform scale-up studies to establish a design basis for commercial scale components. A supplemental program funded by the Ohio Coal Development Office will undertake supporting tasks such as testing and trials using existing atmospheric, vacuum and developmental pressure furnaces to define specific metal casting techniques needed for producing commercial scale components.

  5. Steam System Improvement: A Case Study

    E-Print Network [OSTI]

    Venkatesan, V. V.; Leigh, N.

    . For industries, this will result in the reduction of production cost. In industry where steam is utilized, the steam production and distribution system consumes a significant portion of energy. Therefore, optimization of steam system is among the biggest energy...

  6. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian D. (Mauldin, SC); Wesorick, Ronald R. (Albany, NY)

    2002-01-01T23:59:59.000Z

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  7. Steam System Survey Guide

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn'tOriginEducationVideo »UsageSecretaryVideosSpringoutAPBF-DEC NOxBestPractices SteamOffice of1/263

  8. Cheng Cycle Brings Flexibility to Steam Plant

    E-Print Network [OSTI]

    Keller, D. C.; Bynum, D.; Kosla, L.

    true for decreased gas rates, which yield reductions in net fuel costs and electric revenues. Other economic factors include operation and maintenance. Frito-Lay plans to contract all major maintenance directly to International Power Technology... to the increased mass flow and specific heat of the steam/air mixture. Electrical output ranges from 3.5 KW without injection to a theoretical 6.0 KW at maximum injection. Despite the volatility of nuclear power in California, project risk was low because...

  9. Savings in Steam Systems (A Case Study)

    E-Print Network [OSTI]

    DeBat, R.

    2001-01-01T23:59:59.000Z

    of the process or the plant. In the power industry, the term Distributed Control System (DCS) is generally applied to the system that implements boiler control and data acquisition functions of the power plant. A state-of-the-art DCS is typically composed... application in a boiler house operation typically covers the following areas: ? Boiler controls, including the combustion (firing rate), furnace draft, steam temperature, and feedwater control loops; ? Burner control; ? Control loops in the plant...

  10. Steam turbine field testing techniques using a computerized data acquisition system

    SciTech Connect (OSTI)

    Shafer, H.S.; Cotton, K.C.; Kellyhouse, W.W.; Smith, D.P.

    1982-01-01T23:59:59.000Z

    An automatic data acquisition system for conducting full-scale ASME (1) acceptance tests of large steam turbine-generators is described. This includes the instrumentation, the interfacing hardware for analog to digital conversion and transmission of the data to the trailer mounted computer, the software that controls the acquisition of the data, and the calculation of test results. In addition, the application of this automatic data acquisition system for conducting the ASME acceptance test at Consumers Power Company's J.H. Campbell Unit 3 is discussed.

  11. Analysis of Steam Heating of a Two-Layer TBP/N-Paraffin/Nitric Acid Mixtures

    SciTech Connect (OSTI)

    Laurinat, J.E. [Westinghouse Savannah River Company, AIKEN, SC (United States); Hassan, N.M.; Rudisill, T.S.; Askew, N.M.

    1998-07-22T23:59:59.000Z

    This report presents an analysis of steam heating of a two-layer tri-n-butyl phosphate (TBP)/n-paraffin-nitric acid mixture.The purpose of this study is to determine if the degree of mixing provided by the steam jet or by bubbles generated by the TBP/nitric acid reaction is sufficient to prevent a runaway reaction.

  12. Steam Oxidation of Fossil Power Plant Materials: Collaborative Research to Enable Advanced Steam Power Cycles

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    A. T. Fry; I. G Wright; N. J Simms; B. McGhee; G. R. Holcomb

    2013-11-19T23:59:59.000Z

    Research into improved materials systems and associated manufacturing and reliability issues is a major part of initiatives to produce cleaner and cheaper energy systems in the UK and the USA. Under the auspices of a Memorandum of Understanding on Energy R&D, a work programme concerned with steam oxidation has been conducted. The focus was on the generation of definitive information regarding the oxidation behaviour in steam of current and developmental ferritic steels, austenitic steels, and nickelbased alloys required to enable advanced steam power cycles. The results were intended to provide a basis for quantifying the rate of metal loss expected under advanced steam cycle conditions, as well as understanding of the evolution of oxide scale morphologies with time and temperature to identify features that could influence scale exfoliation characteristics. This understanding and acquired data were used to develop and validate models of oxide growth and loss by exfoliation. This paper provides an overview of the activity and highlights a selection of the results coming from the programme.

  13. Improving heat capture for power generation in coal gasification plants

    E-Print Network [OSTI]

    Botros, Barbara Brenda

    2011-01-01T23:59:59.000Z

    Improving the steam cycle design to maximize power generation is demonstrated using pinch analysis targeting techniques. Previous work models the steam pressure level in composite curves based on its saturation temperature ...

  14. Co-Generation at a Practical Plant Level

    E-Print Network [OSTI]

    Feuell, J.

    1980-01-01T23:59:59.000Z

    The Steam Turbine: A basic description of how a steam turbine converts available heat into mechanical energy to define the formulae used for the cost comparisons in the subsequent examples. Co-Generation: Comparison between condensing cycle...

  15. Co-Generation at a Practical Plant Level

    E-Print Network [OSTI]

    Feuell, J.

    1980-01-01T23:59:59.000Z

    The Steam Turbine: A basic description of how a steam turbine converts available heat into mechanical energy to define the formulae used for the cost comparisons in the subsequent examples. Co-Generation: Comparison between condensing cycle...

  16. Steam Basics: Use Available Data to Lower Steam System Cost

    E-Print Network [OSTI]

    Risko, J. R.

    2011-01-01T23:59:59.000Z

    of the 2011 Industrial Energy Technology Conference New Orleans, Louisiana, May 17-19, 2011 13. Is there never enough time or resource to periodically blow down strainers / drip pockets? 14. Is there a ?one size fits all? approach towards steam trap... selection; using the same model for all drip and tracer applications? 15. Does the site remove strainer screens from steam traps to prevent blockage? 16. Is at least the same amount of steam produced today as 4 years ago? 17. In the past 3 years, has...

  17. Baton Rouge Complex Steam Real Time Optimization

    E-Print Network [OSTI]

    Iyun, T.

    2014-01-01T23:59:59.000Z

    Baton Rouge Complex Steam Real Time Optimization IETC 2014 New Orleans, Louisiana Tope Iyun ExxonMobil Chemical Company May 22, 2014 ESL-IE-14-05-32 Proceedings of the Thrity-Sixth Industrial Energy Technology Conference New Orleans, LA. May 20... were generated by or on behalf of ExxonMobil Chemical Company. Legal Disclosures 2014 ExxonMobil. To the extent the user is entitled to disclose and distribute this document, the user may forward, distribute, and/or photocopy this copyrighted...

  18. The value of steam turbine upgrades

    SciTech Connect (OSTI)

    Potter, K.; Olear, D.; [General Physics Corp. (United States)

    2005-11-01T23:59:59.000Z

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  19. Steam Plant Conversion Eliminating Campus Coal Use

    E-Print Network [OSTI]

    Dai, Pengcheng

    Steam Plant Conversion Eliminating Campus Coal Use at the Steam Plant #12; Flagship campus region produce 14% of US coal (TN only 0.2%) Knoxville and the TN Valley #12; UT is one of about 70 U.S. colleges and universities w/ steam plant that burns coal Constructed in 1964, provides steam for

  20. Steam Load Reduction Guidance Emergency Management Program

    E-Print Network [OSTI]

    Pawlowski, Wojtek

    Steam Load Reduction Guidance Emergency Management Program v October 2014 Steam_Load_Reduction_Guidance_DSRDSR 1.0 PurposeandScope Utilities provides steam to the campus community for space heating, hot water in the steam distribution system or the Central Energy Plant, the preservation of building infrastructure

  1. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Welcome Module - 1 8/27/2010 Steam End User Training Welcome Module Slide 1 Steam End User Training Welcome to the Department of Energy's Industrial Technologies Program BestPractices Steam End-User Training. The Department of Energy

  2. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    Condensate recovery o Fuel unit cost o Total fuel consumption o Steam production Slide 6 Boiler o PRV steam flows o o Steam consumers Turbine efficiencies Electrical unit cost o o CondensateDOE's BestPractices Steam End User Training Steam End User Training Conclusion Module 1 June 28

  3. Steam Power Partnership: Improving Steam System Efficiency Through Marketplace Partnerships

    E-Print Network [OSTI]

    Jones, T.

    The Alliance to Save Energy, a national nonprofit organization based in Washington DC, and the U.S. Department of Energy are working with energy efficiency suppliers to promote the comprehensive upgrade of industrial steam systems. Like EPA's Green...

  4. Steam reformer with catalytic combustor

    DOE Patents [OSTI]

    Voecks, Gerald E. (La Crescenta, CA)

    1990-03-20T23:59:59.000Z

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  5. Steam Cracker Furnace Energy Improvements

    E-Print Network [OSTI]

    Gandler, T.

    & challenges in steam cracking ? Energy efficiency improvements Overview Baytown Olefins Plant Page 3 Baytown Complex ?One of world?s largest integrated, most technologically advanced petroleum/petrochemical complexes ?~3,400 acres along Houston Ship... wall temperatures Furnace tube hydrocarbon + steam 0 0.2 0.4 0.6 0.8 1 1.2 1 2 time C o k e l a y e r Page 8 Steam Cracker Furnace Energy Efficiency ? Overall energy efficiency of furnace depends on ? Run length or % of time...

  6. Fuel processor and method for generating hydrogen for fuel cells

    DOE Patents [OSTI]

    Ahmed, Shabbir (Naperville, IL); Lee, Sheldon H. D. (Willowbrook, IL); Carter, John David (Bolingbrook, IL); Krumpelt, Michael (Naperville, IL); Myers, Deborah J. (Lisle, IL)

    2009-07-21T23:59:59.000Z

    A method of producing a H.sub.2 rich gas stream includes supplying an O.sub.2 rich gas, steam, and fuel to an inner reforming zone of a fuel processor that includes a partial oxidation catalyst and a steam reforming catalyst or a combined partial oxidation and stream reforming catalyst. The method also includes contacting the O.sub.2 rich gas, steam, and fuel with the partial oxidation catalyst and the steam reforming catalyst or the combined partial oxidation and stream reforming catalyst in the inner reforming zone to generate a hot reformate stream. The method still further includes cooling the hot reformate stream in a cooling zone to produce a cooled reformate stream. Additionally, the method includes removing sulfur-containing compounds from the cooled reformate stream by contacting the cooled reformate stream with a sulfur removal agent. The method still further includes contacting the cooled reformate stream with a catalyst that converts water and carbon monoxide to carbon dioxide and H.sub.2 in a water-gas-shift zone to produce a final reformate stream in the fuel processor.

  7. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect (OSTI)

    Averkina, N. V. [JSC 'NPO TsKTI' (Russian Federation); Zheleznyak, I. V. [Leningradskaya AES branch of JSC 'Kontsern Rosenergoatom' (Russian Federation); Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G., E-mail: orlikvg@mail.ru [JSC 'NPO TsKTI' (Russian Federation); Shishkin, V. I. [Leningradskaya AES branch of JSC 'Kontsern Rosenergoatom' (Russian Federation)

    2011-01-15T23:59:59.000Z

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  8. Task 1: Steam Oxidation,

    SciTech Connect (OSTI)

    I. G. Wright and G. R. Holcomb

    2009-03-01T23:59:59.000Z

    Need to improve efficiency, decrease emissions (esp. CO2) associated with the continued use of coal for power generation

  9. Development of Technologies on Innovative-Simplified Nuclear Power Plant Using High-Efficiency Steam Injectors (12) Evaluations of Spatial Distributions of Flow and Heat Transfer in Steam Injector

    SciTech Connect (OSTI)

    Yutaka Abe; Yujiro Kawamoto [University of Tsukuba, Tsukuba, Ibaraki (Japan); Chikako Iwaki [Toshiba Corporation (Japan); Tadashi Narabayashi [Hokkaido University, Kita-ku, Sapporo (Japan); Michitsugu Mori; Shuichi Ohmori [Tokyo Electric Power Company (Japan)

    2006-07-01T23:59:59.000Z

    Next-generation nuclear reactor systems have been under development aiming at simplified system and improvement of safety and credibility. One of the innovative technologies is the supersonic steam injector, which has been investigated as one of the most important component of the next-generation nuclear reactor. The steam injector has functions of a passive pump without large motor or turbo-machinery and a high efficiency heat exchanger. The performances of the supersonic steam injector as a pump and a heat exchanger are dependent on direct contact condensation phenomena between a supersonic steam and a sub-cooled water jet. In previous studies of the steam injector, there are studies about the operating characteristics of steam injector and about the direct contact condensation between static water pool and steam in atmosphere. However, there is a little study about the turbulent heat transfer and flow behavior under the great shear stress. In order to examine the heat transfer and flow behavior in supersonic steam injector, it is necessary to measure the spatial temperature distribution and velocity in detail. The present study, visible transparent supersonic steam injector is used to obtain the axial pressure distributions in the supersonic steam injector, as well as high speed visual observation of water jet and steam interface. The experiments are conducted with and without non-condensable gas. The experimental results of the interfacial flow behavior between steam and water jet are obtained. It is experimentally clarified that an entrainment exists on the water jet surface. It is also clarified that discharge pressure is depended on the steam supply pressure, the inlet water flow rate, the throat diameter and non-condensable flow rate. Finally a heat flux is estimated about 19 MW/m{sup 2} without non-condensable gas condition in steam. (authors)

  10. Optimizing Steam and Condensate Systems: A Case Study

    E-Print Network [OSTI]

    Venkatesan, V. V.; Grillo, R.; Bockwinkel, R. G.

    2008-01-01T23:59:59.000Z

    . This site has two sections of process units with tank farms located in between them. The refinery uses its own process off-gases and purchases additional natural gas to fire its Boilers and process heaters. Steam is also generated from the exhaust gases...

  11. Computer Optimization of Steam Production

    E-Print Network [OSTI]

    Todd, C. H.

    1982-01-01T23:59:59.000Z

    As fuel costs continued to rise sharply during the 1970' s, the staff at Exxon's Benicia Refinery realized there was a growing economic incentive to optimize the production of high pressure steam. A significant percentage of the Refinery's total...

  12. Foam Cleaning of Steam Turbines

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    2000-01-01T23:59:59.000Z

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  13. Foam Cleaning of Steam Turbines

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  14. Steam Coal Import Costs - EIA

    Annual Energy Outlook 2013 [U.S. Energy Information Administration (EIA)]

    Steam Coal Import Costs for Selected Countries U.S. Dollars per Metric Ton1 (Average Unit Value, CIF2) Country 2001 2002 2003 2004 2005 2006 2007 2008 2009 Belgium 46.96 39.34...

  15. Steam System Forecasting and Management

    E-Print Network [OSTI]

    Mongrue, D. M.; Wittke, D. O.

    1982-01-01T23:59:59.000Z

    '. This and the complex and integrated nature of the plants energy balance makes steam system forecasting and management essential for optimum use of the plant's energy. This paper discusses the method used by Union carbide to accomplish effective forecasting...

  16. Flooding Experiments with Steam and Water in a Large Diameter Vertical Tube

    E-Print Network [OSTI]

    Williams, Susan Nicole

    2010-10-12T23:59:59.000Z

    of the surge line and steam generator tubes. Currently no satisfactory mechanistic ooding models exist yet, so current safety analysis codes employ empirical correlations to predict ooding. With their default ooding models, the SCDAP/RELAP5, MELCOR and MAAP...

  17. Why Condensing Steam Turbines are More Efficient than Gas Turbines

    E-Print Network [OSTI]

    Nelson, K. E.

    statement. however, is relevant to value. GAS TURBINE CYCLE Figure :> shows the enthalpy analysis for a gas turbine cycle employing a heat recovery unit for steam generation. Air enters the compressor where it's boosted to about 190 psi and mixed... of preheaters. boilers and superheaters. [n this example. three levels of steam are produced. Exhaust gases vent up the stack. :1 l.:l MMBtu/hr of electricity is produced. with 70.4"'0 of the heat going to the heat recovery unit. Notice that 22...

  18. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam

    SciTech Connect (OSTI)

    Not Available

    2005-09-01T23:59:59.000Z

    Industrial Technologies Program's BestPractices tip sheet on improving efficiency of industrial steam systems by recovery latent heat from low-pressure steam.

  19. Bio-Fuel Production Assisted with High Temperature Steam Electrolysis

    SciTech Connect (OSTI)

    Grant Hawkes; James O'Brien; Michael McKellar

    2012-06-01T23:59:59.000Z

    Two hybrid energy processes that enable production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure are presented. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), these two hybrid energy processes have the potential to provide a significant alternative petroleum source that could reduce dependence on imported oil. The first process discusses a hydropyrolysis unit with hydrogen addition from HTSE. Non-food biomass is pyrolyzed and converted to pyrolysis oil. The pyrolysis oil is upgraded with hydrogen addition from HTSE. This addition of hydrogen deoxygenates the pyrolysis oil and increases the pH to a tolerable level for transportation. The final product is synthetic crude that could then be transported to a refinery and input into the already used transportation fuel infrastructure. The second process discusses a process named Bio-Syntrolysis. The Bio-Syntrolysis process combines hydrogen from HTSE with CO from an oxygen-blown biomass gasifier that yields syngas to be used as a feedstock for synthesis of liquid synthetic crude. Conversion of syngas to liquid synthetic crude, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-blown biomass gasifier.

  20. Wireless Sensing, Monitoring and Optimization for Campus-Wide Steam Distribution

    SciTech Connect (OSTI)

    Olama, Mohammed M [ORNL; Allgood, Glenn O [ORNL; Kuruganti, Phani Teja [ORNL; Sukumar, Sreenivas R [ORNL; Woodworth, Ken [ORNL; Lake, Joe E [ORNL

    2011-11-01T23:59:59.000Z

    The US Congress has passed legislation dictating that all government agencies establish a plan and process for improving energy efficiencies at their sites. In response to this legislation, Oak Ridge National Laboratory (ORNL) has recently conducted a pilot study to explore the deployment of a wireless sensor system for a real-time measurement-based energy efficiency optimization. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize energy delivery within the steam distribution system. Our approach leverages an integrated wireless sensor and real-time monitoring capability. We make real time state assessment on the steam trap health and steam flow estimate of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observing measurements of these sensors with state estimators for system health. Our assessments are based on a spectral-based energy signature scheme that interprets acoustic vibration sensor data to estimate steam flow rates and assess steam traps status. Experimental results show that the energy signature scheme has the potential to identify different steam trap states and it has sufficient sensitivity to estimate flow rate. Moreover, results indicate a nearly quadratic relationship over the test region between the overall energy signature factor and flow rate in the pipe. We are able to present the steam flow and steam trap status, sensor readings, and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. The goal is to achieve significant energy-saving in steam lines by monitoring and acting on leaking steam pipes/traps/valves. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  1. Analyses of integrated MHD/steam plants

    SciTech Connect (OSTI)

    Muller, D.J.; Willis, P.A.

    1984-08-01T23:59:59.000Z

    This paper summarizes the work performed on Task I of the MHD Advanced Power Train (APT) Program, sponsored by the U.S. Department of Energy. This program included an analysis of integrated MHD/Steam Power Plants in size ranges of 200, 500 and 1000 MW /SUB e/ . A parametric study of various cycle configurations and operating parameters resulted in an optimized, integrated configuration for which plant performance projections were calculated. These results are presented. The scalability of present day test configurations and their applicability to large-scale commercial components was investigated. The present state of MHD technology is evaluated, and extensions of that technology are presented.

  2. Method for cutting steam heat losses during cyclic steam injection of wells. Final report

    SciTech Connect (OSTI)

    Gondouin, M.

    1995-12-01T23:59:59.000Z

    Heavy Oil is abundant in California. It is a very viscous fluid, which must be thinned in order to flow from wells at economical rates. The best method of oil viscosity reduction is by cyclic steam injection into the oil-containing rock formations. Making steam in conventional generators fueled with Natural Gas is, however, a costly process. The main objective of this Project is to reduce the cost of the required steam, per Barrel of Oil produced. This is made possible by a combination of Patented new technologies with several known methods. The best known method for increasing the production rate from oil wells is to use horizontal drainholes, which provide a much greater flow area from the oil zone into the well. A recent statistic based on 344 horizontal wells in 21 Canadian Oil fields containing Heavy Oil shows that these are, on the average six times more prolific than vertical wells. The cost of horizontal wells, however, is generally two to three times that of a vertical well, in the same field, so our second goal is to reduce the net cost of horizontal wells by connecting two of them to the same vertical casing, well head and pumping system. With such a well configuration, it is possible to get two horizontal wells for the price of about one and a half times the price of a single vertical well.

  3. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect (OSTI)

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y. [PHILOSOPHIA, Inc., Seoul National University, San 56-1 Sillim-dong, Gwanak-gu, Seoul, 151-742 (Korea, Republic of)

    2006-07-01T23:59:59.000Z

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  4. Humidification Steam vs. Water-Spray

    E-Print Network [OSTI]

    Gidwani, B. N.; Weston, R. F.

    1984-01-01T23:59:59.000Z

    Currently the HVAC systems which require winter humidification at Goddard Space Flight Center (GSFC) utilize an economizer cycle with steam as the source for humidification. Due to the continuously increasing cost of producing steam, a feasibility...

  5. Steam Conservation and Boiler Plant Efficiency Advancements

    E-Print Network [OSTI]

    Fiorino, D. P.

    This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing...

  6. Compressor & Steam Turbine Efficiency Improvements & Revamping Opportunities

    E-Print Network [OSTI]

    Hata, S.; Horiba, J.; Sicker, M.

    2011-01-01T23:59:59.000Z

    of the plant and introduce the history of efficiency improvements for compressors and steam turbines in the Petrochemical Industry. Since heat balance configurations affect the plant's steam consumption, the authors will explain several cases of heat balance...

  7. Compressor & Steam Turbine Efficiency Improvements & Revamping Opportunities

    E-Print Network [OSTI]

    Hata, S.; Horiba, J.; Sicker, M.

    2011-01-01T23:59:59.000Z

    of the plant and introduce the history of efficiency improvements for compressors and steam turbines in the Petrochemical Industry. Since heat balance configurations affect the plant's steam consumption, the authors will explain several cases of heat balance...

  8. Training: Steam Systems | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Steam Systems Training: Steam Systems April 16, 2014 - 6:31pm Addthis Learn about the diverse training sessions offered. The courses are taught by highly qualified instructors who...

  9. Bore tube assembly for steam cooling a turbine rotor

    DOE Patents [OSTI]

    DeStefano, Thomas Daniel (Ballston Lake, NY); Wilson, Ian David (Clifton Park, NY)

    2002-01-01T23:59:59.000Z

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  10. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Navigational Tutorial - 1 8/27/2010 Steam End User Training Navigational Tutorial Module Slide 1 Introduction Hello, and welcome to the Steam End User Training. I would like to take a few minutes to show you how to navigate through

  11. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Introduction Module - 1 8/27/2010 Steam End User Training Introduction Module Slide 1 - Introduction Title Page Hello, and welcome to the Steam System End User training. In this training, we will investigate how to assess, evaluate

  12. Identifying Steam Opportunity "Impact" Inputs for the Steam System Assessment Tool (SSAT)

    E-Print Network [OSTI]

    Harrell, G.; Jendrucko, R.; Wright, A.

    2004-01-01T23:59:59.000Z

    The U.S. DOE BestPractices Steam "Steam System Assessment Tool" (SSAT) is a powerful tool for quantifying potential steam improvement opportunities in steam systems. However, all assessment tools are only as good as the validity of the modeling...

  13. Optimisation of Fuel Usage and Steam Availability in the Power and Steam

    E-Print Network [OSTI]

    Cambridge, University of

    the medium pressure manifold (nominally operated at 14 bar), through a steam turbine that can be usedOptimisation of Fuel Usage and Steam Availability in the Power and Steam Plant of a Paper Mill KEYWORDS: Model Predictive Control, Improved Efficiency, Optimisation, Power and Steam Supply System

  14. An Energy Signature Scheme for Steam Trap Assessment and Flow Rate Estimation Using Pipe-Induced Acoustic Measurements

    SciTech Connect (OSTI)

    Olama, Mohammed M [ORNL; Allgood, Glenn O [ORNL; Kuruganti, Phani Teja [ORNL; Lake, Joe E [ORNL

    2012-01-01T23:59:59.000Z

    The US Congress has passed legislation dictating that all government agencies establish a plan and process for improving energy efficiencies at their sites. In response to this legislation, Oak Ridge National Laboratory (ORNL) has recently conducted a pilot study to explore the deployment of a wireless sensor system for a real-time measurement-based energy efficiency optimization framework within the steam distribution system within the ORNL campus. We make assessments on the real-time status of the distribution system by observing the state measurements of acoustic sensors mounted on the steam pipes/traps/valves. In this paper, we describe a spectral-based energy signature scheme that interprets acoustic vibration sensor data to estimate steam flow rates and assess steam traps health status. Experimental results show that the energy signature scheme has the potential to identify different steam trap health status and it has sufficient sensitivity to estimate steam flow rate. Moreover, results indicate a nearly quadratic relationship over the test region between the overall energy signature factor and flow rate in the pipe. The analysis based on estimated steam flow and steam trap status helps generate alerts that enable operators and maintenance personnel to take remedial action. The goal is to achieve significant energy-saving in steam lines by monitoring and acting on leaking steam pipes/traps/valves.

  15. Steam Systems | Department of Energy

    Office of Environmental Management (EM)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742 33Frequently AskedEnergyIssues DOE's NuclearSpurringSteam Systems Steam Systems Many

  16. Method and apparatus for removing micronized coal from steam

    SciTech Connect (OSTI)

    Vlnaty, J.

    1980-10-14T23:59:59.000Z

    Micronized coal is removed from coal-bearing steam by spraying stabilized petroleum oil into the steam and directing the resultant stream at a separation surface on which a coal-oil slurry is deposited and collected. Apparatus includes conduits which direct the resultant stream downward into a housing and normal to a surface on which the slurry is deposited by impact forces. In additional apparatus disclosed, the resultant stream is directed from a horizontal conduit circumferentially along the interior wall of a horizontally disposed cylindrical chamber at the top of the chamber and the coal-oil slurry deposited on the wall by centrifugal force is collected in a trough situated below a longitudinal slot at the bottom of the chamber. In both types of apparatus, after separation of the slurry the velocity of the steam is reduced to settle out remaining oil droplets and is then discharged to the atmosphere.

  17. STEAM-WATER RELATIVE PERMEABILITY A DISSERTATION

    E-Print Network [OSTI]

    Stanford University

    STEAM-WATER RELATIVE PERMEABILITY A DISSERTATION SUBMITTED TO THE DEPARTMENT OF PETROLEUM Laboratory. iv #12;ABSTRACT Steam-water relative permeability curves are required for mathematical models of two-phase geothermal reservoirs. In this study, drainage steam- water relative permeabilities were

  18. Steam Sterilization Cycles for Lab Applications

    E-Print Network [OSTI]

    Farritor, Shane

    Steam Sterilization Cycles for Lab Applications Presented by Gary Butler STERIS Life Sciences August 2009 #12;Early Steam Sterilizers Koch Upright Sterilizer · First Pressurized Sterilizer · First OPERATING END (NO PRINTER) PRIMARY OPERATING END WITH PRINTER SAFETY VALVE CHAMBER PRESSURE GAUGE Steam

  19. Project DEEP STEAM: fourth meeting of the technical advisory panel, Albuquerque, NM, November 1980

    SciTech Connect (OSTI)

    Fox, R.L.; Donaldson, A.B.; Eisenhawer, S.W.; Hart, C.M.; Johnson, D.R.; Mulac, A.J.; Wayland, J.R.; Weirick, L.J.

    1981-07-01T23:59:59.000Z

    The Fourth Project DEEP STEAM Technical Advisory Panel Meeting was held on 5 and 6 November 1980 in Albuquerque, New Mexico, to review the status of project DEEP STEAM. This Proceedings, following the order of the meeting, is divided into five main sections: the injection string modification program, the downhole steam generator program, supporting activities, field testing, and the Advisory Panel recommendations and discussion. Each of the 17 presentations is summarized, and a final Discussion section has been added, when needed, for inclusion of comments and replies related to specific presentations. Finally, the Advisory Panel recommendations and the ensuing discussion are summarized in the closing section.

  20. Geismar TDI Plant Steam Optimization

    E-Print Network [OSTI]

    Baily, M.

    2013-01-01T23:59:59.000Z

    Inlet isolation valve o Outlet isolation valve o Built-in strainer o Upstream blow down o Downstream blow down (or test port) o 2-bolt connection for K port steam trap ? Valves on V2 stations are bellows sealed valves ? high integrity seal...

  1. Fixed Bed Counter Current Gasification of Mesquite and Juniper Biomass Using Air-steam as Oxidizer

    E-Print Network [OSTI]

    Chen, Wei 1981-

    2012-11-27T23:59:59.000Z

    contains high percentage of Nitrogen, the heating value of the gasification gas is very low. The oxygen-blow gasification produce a syngas with medium heating value and steam blow gasification lead to the production of a syngas with an acceptable HHV... schematic flow diagram of an integrated Gasification Combined Cycle (IGCC) plan. Coal, heavy petroleum residues, or biomass is gasified in the gasifier using air or steam media to generate syngas under high temperature and pressure. The syngas was first...

  2. Computational heterogeneous catalysis applied to steam methane reforming over nickel and nickel/silver catalysts

    E-Print Network [OSTI]

    Blaylock, Donnie Wayne

    2011-01-01T23:59:59.000Z

    The steam methane reforming (SMR) reaction is the primary industrial means for producing hydrogen gas. As such, it is a critical support process for applications including petrochemical processing and ammonia synthesis. ...

  3. Design of Hybrid Steam-In Situ Combustion Bitumen Recovery Processes

    SciTech Connect (OSTI)

    Yang Xiaomeng; Gates, Ian D. [University of Calgary, Department of Chemical and Petroleum Engineering (Canada)], E-mail: ian.gates@ucalgary.ca

    2009-09-15T23:59:59.000Z

    Given enormous capital costs, operating expenses, flue gas emissions, water treatment and handling costs of thermal in situ bitumen recovery processes, improving the overall efficiency by lowering energy requirements, environmental impact, and costs of these production techniques is a priority. Steam-assisted gravity drainage (SAGD) is the most widely used in situ recovery technique in Athabasca reservoirs. Steam generation is done on surface and consequently, because of heat losses, the energy efficiency of SAGD can never be ideal with respect to the energy delivered to the sandface. An alternative to surface steam generation is in situ combustion (ISC) where heat is generated within the formation through injection of oxygen at a sufficiently high pressure to initiate combustion of bitumen. In this manner, the heat from the combustion reactions can be used directly to mobilize the bitumen. As an alternative, the heat can be used to generate steam within the formation which then is the agent to move heat in the reservoir. In this research, alternative hybrid techniques with simultaneous and sequential steam-oxygen injection processes are examined to maximize the thermal efficiency of the recovery process. These hybrid processes have the advantage that during ISC, steam is generated within the reservoir from injected and formation water and as a product of oxidation. This implies that ex situ steam generation requirements are reduced and if there is in situ storage of combustion gases, that overall gas emissions are reduced. In this research, detailed reservoir simulations are done to examine the dynamics of hybrid processes to enable design of these processes. The results reveal that hybrid processes can lower emitted carbon dioxide-to-oil ratio by about 46%, decrease the consumed natural gas-to-oil ratio by about 73%, reduce the cumulative energy-to-oil ratio by between 40% and 70% compared to conventional SAGD, and drop water consumption per unit oil produced. However, oil recovery is between 25% and 40% below that of SAGD. Design of successful hybrid steam-oxygen processes must take into account the balance between injected steam and amount of injected oxygen and combustion gas products that dilute injected and in situ-generated steam in the depletion chamber by lowering its partial pressure, and thus its saturation temperature which in turn impacts production rates and recovery.

  4. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01T23:59:59.000Z

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 C).

  5. Alternative technologies to steam-methane reforming

    SciTech Connect (OSTI)

    Tindall, B.M.; Crews, M.A. [Howe-Baker Engineers, Inc., Tyler, TX (United States)

    1995-11-01T23:59:59.000Z

    Steam-methane reforming (SMR) has been the conventional route for hydrogen and carbon monoxide production from natural gas feedstocks. However, several alternative technologies are currently finding favor for an increasing number of applications. The competing technologies include: steam-methane reforming combined with oxygen secondary reforming (SMR/O2R); autothermal reforming (ATR); thermal partial oxidation (POX). Each of these alternative technologies uses oxygen as a feedstock. Accordingly, if low-cost oxygen is available, they can be an attractive alternate to SMR with natural gas feedstocks. These technologies are composed technically and economically. The following conclusions can be drawn: (1) the SMR/O2R, ATR and POX technologies can be attractive if low-cost oxygen is available; (2) for competing technologies, the H{sub 2}/CO product ratio is typically the most important process parameter; (3) for low methane slip, the SMR/O2R, ATR and POX technologies are favored; (4) for full CO{sub 2} recycle, POX is usually better than ATR; (5) relative to POX, the ATR is a nonlicensed technology that avoids third-party involvement; (6) economics of each technology are dependent on the conditions and requirements for each project and must be evaluated on a case-by-case basis.

  6. Steam in Distribution and Use: Steam Quality Redefined

    E-Print Network [OSTI]

    Deacon, W. T.

    in the system at regular intervals. 2) Control valves should be protected by a strainer which is free from condensate accumulation. Heat Transfer potential. 1) Use steam at the lowest possible pressure to take advantage of low pressure latent heat...) A special situation exists ahead of valves that are protected by a strainer. The strainer body is a low point and accumulates condensate naturally, reducing the effective area of the strainer screen. (See Figure 4.) KI!?: Fig. 4. Automatic...

  7. Reliability Evaluation of Electric Power Generation Systems with Solar Power

    E-Print Network [OSTI]

    Samadi, Saeed

    2013-11-08T23:59:59.000Z

    Conventional power generators are fueled by natural gas, steam, or water flow. These generators can respond to fluctuating load by varying the fuel input that is done by a valve control. Renewable power generators such as wind or solar, however...

  8. Waste Steam Recovery

    E-Print Network [OSTI]

    Kleinfeld, J. M.

    1979-01-01T23:59:59.000Z

    .15 Jet Ejector - 165 p~ia Saturated Motive (965 psia/925?F) JO 2].22 2].]0 23.35 35 23. 22 23.]0 23.35 45 23.22 23.]0 23.35 ($2.l2/MM Btu fuel, 85% boiler efficiency,) 55 23.22 23.30 2].]5 ., 23. 22 23. )0 2].35 80 23. 22 23. JO 23. ]5 1243... technique, and the costs of fuel and electrical power. If turbine flows are unaffected so that no by-product power generation is lost, direct exchange to process and jet ejector compression will always yield an energy profit. Recovery via mechanical...

  9. Design and fabrication of an internal condensation loop for effectiveness and robustness testing of nanostructured superhydrophobic steam condenser

    E-Print Network [OSTI]

    Saranadhi, Dhananjai (Dhananjai V.)

    2014-01-01T23:59:59.000Z

    The Rankine cycle is at the heart of steam-electric power stations, which are responsible for generating about 90% of the world's electricity. Improving the efficiency of the cycle thus of great importance, and the greatest ...

  10. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOE Patents [OSTI]

    Burdgick, Steven Sebastian (Schenectady, NY); Sexton, Brendan Francis (Simpsonville, SC); Kellock, Iain Robertson (Simpsonville, SC)

    2002-01-01T23:59:59.000Z

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  11. Update on use of mine pool water for power generation.

    SciTech Connect (OSTI)

    Veil, J. A.; Puder, M. G.; Environmental Science Division

    2006-09-30T23:59:59.000Z

    In 2004, nearly 90 percent of the country's electricity was generated at power plants using steam-based systems (EIA 2005). Electricity generation at steam electric plants requires a cooling system to condense the steam. With the exception of a few plants using air-cooled condensers, most U.S. steam electric power plants use water for cooling. Water usage occurs through once-through cooling or as make-up water in a closed-cycle system (generally involving one or more cooling towers). According to a U.S. Geological Survey report, the steam electric power industry withdrew about 136 billion gallons per day of fresh water in 2000 (USGS 2005). This is almost the identical volume withdrawn for irrigation purposes. In addition to fresh water withdrawals, the steam electric power industry withdrew about 60 billion gallons per day of saline water. Many parts of the United States are facing fresh water shortages. Even areas that traditionally have had adequate water supplies are reaching capacity limits. New or expanded steam electric power plants frequently need to turn to non-traditional alternate sources of water for cooling. This report examines one type of alternate water source-groundwater collected in underground pools associated with coal mines (referred to as mine pool water in this report). In 2003, the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) funded Argonne National Laboratory (Argonne) to evaluate the feasibility of using mine pool water in Pennsylvania and West Virginia. That report (Veil et al. 2003) identified six small power plants in northeastern Pennsylvania (the Anthracite region) that had been using mine pool water for over a decade. It also reported on a pilot study underway at Exelon's Limerick Generating Station in southeastern Pennsylvania that involved release of water from a mine located about 70 miles upstream from the plant. The water flowed down the Schuylkill River and augmented the natural flow so that the Limerick plant could withdraw a larger volume of river water. The report also included a description of several other proposed facilities that were planning to use mine pool water. In early 2006, NETL directed Argonne to revisit the sites that had previously been using mine pool water and update the information offered in the previous report. This report describes the status of mine pool water use as of summer 2006. Information was collected by telephone interviews, electronic mail, literature review, and site visits.

  12. DOE BestPractices Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE BestPractices Steam End User Training Guide Alternate Text Narratives and Graphic Descriptions June 29, 2010 #12;DOE BestPractices Steam End User Training Steam End User Training Table ............................................................................................................................................................................201 #12;DOE's BestPractices Steam End User Training Welcome Module 1 June 28, 2010 Steam End

  13. Optical steam quality measurement system and method

    DOE Patents [OSTI]

    Davidson, James R.; Partin, Judy K.

    2006-04-25T23:59:59.000Z

    An optical measurement system is presented that offers precision on-line monitoring of the quality of steam. Multiple wavelengths of radiant energy are passed through the steam from an emitter to a detector. By comparing the amount of radiant energy absorbed by the flow of steam for each wavelength, a highly accurate measurement of the steam quality can be determined on a continuous basis in real-time. In an embodiment of the present invention, the emitter, comprises three separate radiant energy sources for transmitting specific wavelengths of radiant energy through the steam. In a further embodiment, the wavelengths of radiant energy are combined into a single beam of radiant energy for transmission through the steam using time or wavelength division multiplexing. In yet a further embodiment, the single beam of radiant energy is transmitted using specialized optical elements.

  14. Steam Challenge: Developing A New DOE Program to Help Industry be Steam Smart

    E-Print Network [OSTI]

    Jones, T.; Hart, F.

    1998-01-01T23:59:59.000Z

    traps, insulation, and boiler controls. The Partnership should investigate linking these software tools together and incorporating other steam "modules" (i.e., water treatment, boiler tune-up, common steam applications) in order to estimate...

  15. Identifying Steam Opportunity "Impact" Inputs for the Steam System Assessment Tool (SSAT)

    E-Print Network [OSTI]

    Harrell, G.; Jendrucko, R.; Wright, A.

    2004-01-01T23:59:59.000Z

    IDENTIFYING STEAM OPPORTUNITY "IMPACT" INPUTS FOR THE STEAM SYSTEM ASSESSMENT TOOL (SSAT) Dr. Greg Harrell, University of Tennessee/Knoxville Dr. Richard Jendrucko, University of Tennessee/Knoxville Dr. Anthony Wright, Oak Ridge National...

  16. The Steam System Assessment Tool (SSAT): Estimating Steam System Energy, Cost, and Emission Savings

    E-Print Network [OSTI]

    Wright, A.; Bealing, C.; Eastwood, A.; Tainsh, R.; Hahn, G.; Harrell, G.

    The U. S. Department of Energy's (DOE) Industrial Technology Program BestPractices Steam effort is developing a number of software tools to assist industrial energy users to improve the efficiency of their steam system. A major new Best...

  17. Steam Reforming of Low-Level Mixed Waste

    SciTech Connect (OSTI)

    None

    1998-01-01T23:59:59.000Z

    Under DOE Contract No. DE-AR21-95MC32091, Steam Reforming of Low-Level Mixed Waste, ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design construction, and testing of the PDU as well as performance and economic projections for a 500- lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area published April 1997.1 The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfidly tested including a 750-hour test on material simulating a PCB- and Uranium- contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (>99.9999oA) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radlonuclides in the volume-reduced solids. Cost studies have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  18. Westinghouse Small Modular Reactor nuclear steam supply system design

    SciTech Connect (OSTI)

    Memmott, M. J.; Harkness, A. W.; Van Wyk, J. [Westinghouse Electric Company LLC, 600 Cranberry Woods Drive, Cranberry Twp. PA 16066 (United States)

    2012-07-01T23:59:59.000Z

    The Westinghouse Small Modular Reactor (SMR) is an 800 MWt (>225 MWe) integral pressurized water reactor (iPWR), in which all of the components typically associated with the nuclear steam supply system (NSSS) of a nuclear power plant are incorporated within a single reactor pressure vessel. This paper is the first in a series of four papers which describe the design and functionality of the Westinghouse SMR. Also described in this series are the key drivers influencing the design of the Westinghouse SMR and the unique passive safety features of the Westinghouse SMR. Several critical motivators contributed to the development and integration of the Westinghouse SMR design. These design driving motivators dictated the final configuration of the Westinghouse SMR to varying degrees, depending on the specific features under consideration. These design drivers include safety, economics, AP1000{sup R} reactor expertise and experience, research and development requirements, functionality of systems and components, size of the systems and vessels, simplicity of design, and licensing requirements. The Westinghouse SMR NSSS consists of an integral reactor vessel within a compact containment vessel. The core is located in the bottom of the reactor vessel and is composed of 89 modified Westinghouse 17x17 Robust Fuel Assemblies (RFA). These modified fuel assemblies have an active core length of only 2.4 m (8 ft) long, and the entirety of the core is encompassed by a radial reflector. The Westinghouse SMR core operates on a 24 month fuel cycle. The reactor vessel is approximately 24.4 m (80 ft) long and 3.7 m (12 ft) in diameter in order to facilitate standard rail shipping to the site. The reactor vessel houses hot and cold leg channels to facilitate coolant flow, control rod drive mechanisms (CRDM), instrumentation and cabling, an intermediate flange to separate flow and instrumentation and facilitate simpler refueling, a pressurizer, a straight tube, recirculating steam generator, and eight reactor coolant pumps (RCP). The containment vessel is 27.1 m (89 ft) long and 9.8 m (32 ft) in diameter, and is designed to withstand pressures up to 1.7 MPa (250 psi). It is completely submerged in a pool of water serving as a heat sink and radiation shield. Housed within the containment are four combined core makeup tanks (CMT)/passive residual heat removal (PRHR) heat exchangers, two in-containment pools (ICP), two ICP tanks and four valves which function as the automatic depressurization system (ADS). The PRHR heat exchangers are thermally connected to two different ultimate heat sink (UHS) tanks which provide transient cooling capabilities. (authors)

  19. Steam System Improvements at a Manufacturing Plant

    E-Print Network [OSTI]

    Compher, J.; Morcom, B.

    1999-01-01T23:59:59.000Z

    for more detailed information on boiler control upgrades were initiated. While reviewing steam trap options, NNFD was contacted by Dibert Valve & Fitting Company, which was marketing a new steam trap system that allowed easier testing and repair..., a detailed workscope for the boiler control upgrades, and a quote was obtained. After review by maintenance management and mechanics, orders for both the boiler control package and the steam trap system's components were placed. BOILER CONTROLS...

  20. The Future of Steam: A Preliminary Discussion

    E-Print Network [OSTI]

    Russell, C.; Harrell, G.; Moore, J.; French, S.

    alternatives to steam turbines. Gas turbines, microturbines, and fuel cells are emerging technologies to watch in lhis regard. Greater acceptance of the CHP concept is in part related to concerns with reliability in power supply. Deregulation... monitored steam operations will give the system operator better diagnostic capabilities Periodic measures of fuel consumption, emissions content, and steam deliveries per volume of product are a few examples of operational metrics. The collection...

  1. Method of steam reforming methanol to hydrogen

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01T23:59:59.000Z

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  2. Steam Pressure Reduction Opportunities and Issues

    E-Print Network [OSTI]

    Berry, J.; Griffin, B.; Wright, A. L.

    2006-01-01T23:59:59.000Z

    - use, and recovery. In addition to reduced energy losses, fuel consumption can be reduced, boiler efficiency can be improved, and process energy needs can be met with a reduced steam flow rate. Changes in system parameters can vary with the design... steam trap to discharge the required flow of condensate, resulting in water- logging of steam-heated equipment (e.g., dryers, water heaters, reactors). For example, consider a makeup air unit that operates at the main system pressure...

  3. Steam reforming utilizing high activity catalyst

    SciTech Connect (OSTI)

    Setzer, H. J.

    1985-03-05T23:59:59.000Z

    High activity, sulfur tolerant steam reforming catalysts are described comprising rhodium or nickel supported on lanthanum stabilized alumina or magnesium promoted lanthanum stabilized alumina. The catalysts have improved activity over conventionally used catalysts in the presence of sulfur containing hydrocarbon fuel (such as No. 2 fuel oil) in a steam reforming environment. The material has particular utility in autothermal, tubular, cyclic and adiabatic steam reforming processes.

  4. Optimized Control Of Steam Heating Coils

    E-Print Network [OSTI]

    Ali, Mir Muddassir

    2012-02-14T23:59:59.000Z

    cooling. II. Flooding of coils with condensate and its subsequent freezing when outside air temperature falls below 32?F. III. Increased maintenance cost due to water hammer, corrosion of coils in the presence of non-condensable gases and leaking steam... monotonically as the steam pressure increases, a higher steam pressure may lead to overheating of the air and result in simultaneous heating and cooling. In addition to energy waste due to simultaneous heating and cooling, an improper operating strategy can...

  5. World launch! Hot-Steam Aerostat

    E-Print Network [OSTI]

    Berlin,Technische Universität

    Info HeiDAS UH World launch! Hot-Steam Aerostat #12;"If you intend to view the land, if you plan Verne: "Fife weeks on a balloon". HeiDAS stands for Hei?DampfAeroStat (Hot-Steam AeroStat) and it refers to the first operable balloon ever that became buoyant by means of superheated steam. The performance of Hei

  6. Why Condensing Steam Turbines are More Efficient than Gas Turbines

    E-Print Network [OSTI]

    Nelson, K. E.

    1988-01-01T23:59:59.000Z

    with gas in a combustion chamber. The gas burns and the hot combustion gases are expanded through a turbine. generating electricity. The gases exit at about 1000oF. slightly above atmospheric pressure. They enter a heat recovery unit. which is a series... statement. however, is relevant to value. GAS TURBINE CYCLE Figure :> shows the enthalpy analysis for a gas turbine cycle employing a heat recovery unit for steam generation. Air enters the compressor where it's boosted to about 190 psi and mixed...

  7. Industrial Heat Pumps for Steam and Fuel Savings: A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2003-06-01T23:59:59.000Z

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  8. Covered Product Category: Commercial Steam Cookers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program.

  9. Pre-In-Plant Training Webinar (Steam)

    Broader source: Energy.gov [DOE]

    This pre-In-Plant training webinar for the Better Plants Program covers how to find energy savings in steam systems.

  10. Achieve Steam System Excellence - Steam Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the YouTube platform is alwaysISO 50001 Energy ManagementPatriciaUCNIAchieve Steam System

  11. Achieve Steam System Excellence - Steam Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't Your Destiny: The Future of1 AAccelerated aging of roofingDepartmentAchieve Steam System

  12. DOE's BestPractices Steam End User Training Steam EndUser Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam EndUser Training Resource Utilization End User Training Resource Utilization Analysis Module 1 June 28, 2010 #12; DOE's BestPractices Steam End User Training Slide 3 Fuel Selection 1 Fuel purchases typically dominate the operating cost

  13. Steam catalysis in CaO carbonation under low steam partial pressure

    SciTech Connect (OSTI)

    Yang, S.J.; Xiao, Y.H. [Chinese Academy of Science, Beijing (China)

    2008-06-15T23:59:59.000Z

    CaO was widely used to capture CO{sub 2} in direct hydrogen production process, where steam always existed simultaneously. The effect of steam on CaO carbonation performance under low steam partial pressure was investigated using a pressurized thermogravimetric apparatus. The experimental results revealed that steam improved CaO carbonation performance significantly no matter whether Ca(OH){sub 2} was produced or not. At 823 K and 0.5 MPa of steam partial pressure, effect of steam on CaO carbonation performance could not be attributed mainly to production of Ca(OH){sub 2} because the hydration rate of CaO was very slow. The main reason was steam catalysis in CaO carbonation. Enhancement of steam on CaO carbonation performance without Ca(OH){sub 2} production could not be attributed to improvement of steam on the physical property, but to catalytic effect of steam. Effects of CaO precursors, CO{sub 2} partial pressure, steam partial pressure, and temperature with steam addition on CaO carbonation performance were also investigated.

  14. Integration and operation of post-combustion capture system on coal-fired power generation: load following and peak power

    E-Print Network [OSTI]

    Brasington, Robert David, S.M. Massachusetts Institute of Technology

    2012-01-01T23:59:59.000Z

    Coal-fired power plants with post combustion capture and sequestration (CCS) systems have a variety of challenges to integrate the steam generation, air quality control, cooling water systems and steam turbine with the ...

  15. Liquid Fuel Production from Biomass via High Temperature Steam Electrolysis

    SciTech Connect (OSTI)

    Grant L. Hawkes; Michael G. McKellar

    2009-11-01T23:59:59.000Z

    A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Hydrogen from electrolysis allows a high utilization of the biomass carbon for syngas production. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-fed biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  16. POWER PLANT RELIABILITY-AVAILABILITY AND STATE REGULATION. VOLUME 7 OF THE FINAL REPORT ON HEALTH AND SAFETY IMPACTS OF NUCLEAR, GEOTHERMAL, AND FOSSIL-FUEL ELECTRIC GENERATION IN CALIFORNIA

    E-Print Network [OSTI]

    Nero, A.V.

    2010-01-01T23:59:59.000Z

    of electric generating plants usefully begins with anmatters, a plant's position within the generating networkthe plant may be divided into a steam generating system and

  17. HTGR-process steam/cogeneration and HTGR-steam cycle program. Semiannual report, October 1, 1979-March 31, 1980

    SciTech Connect (OSTI)

    Not Available

    1980-09-01T23:59:59.000Z

    Progress in the design of an 1170-MW(t) High-Temperature Gas-Cooled Reactor (HTGR) Nuclear Steam Supply (NSS) is described. This NSS can integrate favorably into present petrochemical and primary metal process industries, heavy oil recovery operations, and future shale oil recovery and synfuel processes. The economics appear especially attractive in comparison with alternative coal-fired steam generation. Cost estimates for central station power-generating 2240- and 3360-MW(t) HTGR-Steam Cycle (HTGR-SC) plants are updated. The 2240-MW(t) HTGR-SC is treated to a probabilistic risk evaluation. Compared with the earlier 3000-MW(t) design, the results predict a slightly increased risk of core heatup, owing to the result of eliminating the capability of the boiler feed pump to operate at atmospheric backpressure. The differences in risk, however, are within the calculational uncertainties. Preliminary results of the ranking of safety enhancement features for the 1170-MW(t) HTGR indicate that the following modifications offer the most promise: (1) capability for main loop rundown, (2) natural circulation core auxiliary cooling, and (3) PCRV blowdown capability through the helium purification system to minimize activity release during some core heatups.

  18. Application of solar energy for the generation and supply of industrial-process low-to intermediate-pressure steam ranging from 300/sup 0/F-550/sup 0/F (high-temperature steam). Final report, September 30, 1978-June 30, 1979

    SciTech Connect (OSTI)

    Matteo, M.; Kull, J.; Luddy, W.; Youngblood, S.

    1980-12-01T23:59:59.000Z

    A detailed design was developed for a solar industrial process heat system to be installed at the ERGON, Inc. Bulk Oil Storage Terminal in Mobile, Alabama. The 1874 m/sup 2/ (20160 ft/sup 2/) solar energy collector field will generate industrial process heat at temperatures ranging from 150 to 290/sup 0/C (300 to 550/sup 0/F). The heat will be used to reduce the viscosity of stored No. 6 fuel oil, making it easier to pump from storage to transport tankers. Heat transfer oil is circulated in a closed system, absorbing heat in the collector field and delivering it through immersed heat exchangers to the stored fuel oil. The solar energy system will provide approximately 44 percent of the process heat required.

  19. Designing an ultrasupercritical steam turbine

    SciTech Connect (OSTI)

    Klotz, H.; Davis, K.; Pickering, E. [Alstom (Germany)

    2009-07-15T23:59:59.000Z

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  20. Steam Field | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are beingZealand Jump to:Ezfeedflag JumpID-f < RAPID‎SolarCityInformation Glass Buttes AreaStea DivisioneSteam

  1. A Better Steam Engine: Designing a Distributed Concentrating Solar Combined Heat and Power System

    E-Print Network [OSTI]

    Norwood, Zachary Mills

    2011-01-01T23:59:59.000Z

    of the collector, turbine, and steam accumulator arehigher efficiencies with wet steam, but turbines often see

  2. Modeling and Control of Co-generation Power Plants: A Hybrid System Approach

    E-Print Network [OSTI]

    Ferrari-Trecate, Giancarlo

    : they are more efficient and flexible than more conventional configurations based on boilers and steam turbines of hot gasses in a (gas!) turbine. The steam cycle is supplied with the still hot exhaust gases of the gas turbine and generates both electricity and steam for the industrial processes. Clearly

  3. Modeling and Control of Co-generation Power Plants: A Hybrid System Approach

    E-Print Network [OSTI]

    Ferrari-Trecate, Giancarlo

    of turning on/off the gas and steam turbine, the operat- ing constraints (minimum up and down times and produces electric power through the expansion of the gas in the gas turbine; the steam cycle is supplied with the output ex- haust gas from the gas turbine and generates both electricity and steam for the industrial

  4. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    ?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

  5. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Presented at the 2007...

  6. alloy n06600 steam: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    paper, and many other industries depend heavily on extensive complex steam systems for thermal and mechanical energy delivery. Steam's versatility and desirable characteristics as...

  7. Recent Progress on Steam Hydrogasification of Carbonaceous Matter...

    Broader source: Energy.gov (indexed) [DOE]

    Recent Progress on Steam Hydrogasification of Carbonaceous Matter to Clean Synthetic Diesel Fuel Recent Progress on Steam Hydrogasification of Carbonaceous Matter to Clean...

  8. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improving Steam System Performance: A Sourcebook for Industry, Second Edition Improving Steam System Performance: A Sourcebook for Industry, Second Edition This sourcebook is...

  9. Dow Chemical Company: Assessment Leads to Steam System Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a...

  10. Steam System Efficiency Optimized After J.R. Simplot Fertilizer...

    Broader source: Energy.gov (indexed) [DOE]

    Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives...

  11. Comparative Investigation of Benzene Steam Reforming over Spinel...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Investigation of Benzene Steam Reforming over Spinel Supported Rh and Ir Catalysts. Comparative Investigation of Benzene Steam Reforming over Spinel Supported Rh and Ir Catalysts....

  12. Coreflood experimental study of steam displacement

    E-Print Network [OSTI]

    Cerutti, Andres Enrique

    1997-01-01T23:59:59.000Z

    in which steam was injected into a core or a sand pack. Liquid saturation profiles in the core or sand pack were constructed from X-ray CT scan cross-sectional images. The liquid saturation profiles indicate the presence of three zones, namely, the steam...

  13. Energy Management - Using Steam Pressure Efficiently

    E-Print Network [OSTI]

    Jiandani, N.

    1983-01-01T23:59:59.000Z

    Saturated steam contains heat in two different forms. Sensible heat and latent heat. Due to the nature of this vapor, the relative proportion of latent heat is higher at lower pressures compared to higher pressures. When steam is used for heating...

  14. Program assists steam drive design project

    SciTech Connect (OSTI)

    Mendez, A.A.

    1984-08-27T23:59:59.000Z

    A new program for the HP-41CV programmable calculator will compute all parameters required for a steam drive project design. The Marx and Langenheim model assumptions are used to solve a more advanced version of the Myhill and Stegemeier model. Also, the Mandl and Volek model assuptions are used to compute the size of the steam zone.

  15. Energy Management - Using Steam Pressure Efficiently

    E-Print Network [OSTI]

    Jiandani, N.

    1983-01-01T23:59:59.000Z

    Saturated steam contains heat in two different forms. Sensible heat and latent heat. Due to the nature of this vapor, the relative proportion of latent heat is higher at lower pressures compared to higher pressures. When steam is used for heating...

  16. General purpose steam table library : CASL L3:THM.CFD.P7.04 milestone report.

    SciTech Connect (OSTI)

    Carpenter, John H.; Belcourt, Noel; Nourgaliev, Robert

    2013-08-01T23:59:59.000Z

    Completion of the CASL L3 milestone THM.CFD.P7.04 provides a general purpose tabular interpolation library for material properties to support, in particular, standardized models for steam properties. The software consists of three parts, implementations of analytic steam models, a code to generate tables from those models, and an interpolation package to interface the tables to CFD codes such as Hydra-TH. Verification of the standard model is maintained through the entire train of routines. The performance of interpolation package exceeds that of freely available analytic implementation of the steam properties by over an order of magnitude.

  17. LIQUID BIO-FUEL PRODUCTION FROM NON-FOOD BIOMASS VIA HIGH TEMPERATURE STEAM ELECTROLYSIS

    SciTech Connect (OSTI)

    G. L. Hawkes; J. E. O'Brien; M. G. McKellar

    2011-11-01T23:59:59.000Z

    Bio-Syntrolysis is a hybrid energy process that enables production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), bio-syntrolysis has the potential to provide a significant alternative petroleum source that could reduce US dependence on imported oil. Combining hydrogen from HTSE with CO from an oxygen-blown biomass gasifier yields syngas to be used as a feedstock for synthesis of liquid transportation fuels via a Fischer-Tropsch process. Conversion of syngas to liquid hydrocarbon fuels, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-blown biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  18. Detection and location of leaks in district heating steam systems: Survey and review of current technology and practices

    SciTech Connect (OSTI)

    Kupperman, D.S.; Raptis, A.C.; Lanham, R.N.

    1992-03-01T23:59:59.000Z

    This report presents the results of a survey undertaken to identify and characterize current practices for detecting and locating leaks in district heating systems, particular steam systems. Currently used technology and practices are reviewed. In addition, the survey was used to gather information that may be important for the application of acoustic leak detection. A few examples of attempts to locate leaks in steam and hot water pipes by correlation of acoustic signals generated by the leaks are also discussed.

  19. Split stream boilers for high-temperature/high-pressure topping steam turbine combined cycles

    SciTech Connect (OSTI)

    Rice, I.G. [Rice (I.G.), Spring, TX (United States)

    1997-04-01T23:59:59.000Z

    Research and development work on high-temperature and high-pressure (up to 1,500 F TIT and 4,500 psia) topping steam turbines and associated steam generators for steam power plants as well as combined cycle plants is being carried forward by DOE, EPRI, and independent companies. Aeroderivative gas turbines and heavy-duty gas turbines both will require exhaust gas supplementary firing to achieve high throttle temperatures. This paper presents an analysis and examples of a split stream boiler arrangement for high-temperature and high-pressure topping steam turbine combined cycles. A portion of the gas turbine exhaust flow is run in parallel with a conventional heat recovery steam generator (HRSG). This side stream is supplementary fired opposed to the current practice of full exhaust flow firing. Chemical fuel gas recuperation can be incorporated in the side stream as an option. A significant combined cycle efficiency gain of 2 to 4 percentage points can be realized using this split stream approach. Calculations and graphs show how the DOE goal of 60 percent combined cycle efficiency burning natural gas fuel can be exceeded. The boiler concept is equally applicable to the integrated coal gas fuel combined cycle (IGCC).

  20. Economic Analysis of "Steam-Shock" and "Pasteurization"

    E-Print Network [OSTI]

    Economic Analysis of "Steam-Shock" and "Pasteurization" Processes for Oyster Shucking JOHN W. BROWN Introduction "Steam-shock" is an oyster shucking process that uses steam to relax the oyster's adductor muscle of the shucking process as in integral part of the operation of an existing oyster-shucking house. The term "steam

  1. Steam reforming utilizing iron oxide catalyst

    SciTech Connect (OSTI)

    Setzer, H. T.; Bett, J. A. S.

    1985-06-11T23:59:59.000Z

    High activity steam reforming iron oxide catalysts are described. Such catalysts can be unsupported utilizing at least 90% by weight iron oxide and various modifiers (Ai/sub 2/O/sub 3/, K/sub 2/O, CaO, SiO/sub 2/) or unmodified and supported on such things as alumina, CaO impregnated alumina, and lanthanum stabilized alumina. When used in steam reformers such as autothermal and tubular steam reformers, these catalysts demonstrate much improved resistance to carbon plugging.

  2. Backpressure Steam Cogeneration: A History and Review of the "Cheapest Power You'll Never Buy"

    E-Print Network [OSTI]

    Geoffroy-Michaels, E.

    The use of backpressure steam turbines to make low-cost electricity is a well established technology with a long and illustrious history and a value that became lost as industry switched from home-grown power generation to centralized utility power...

  3. Analysis of the tube-sheet cracking in slurry oil steam , L.J. Qiao a,

    E-Print Network [OSTI]

    Volinsky, Alex A.

    -sheet cracking is a severe problem in the oil refinery industry with the consequences of shortened service life steam generator is a kind of shell and tube heat exchanger extensively used in the oil refinement in the oil refinery industry. Previous study has shown that corrosion, such as stress corrosion cracking (SCC

  4. Backpressure Steam Cogeneration: A History and Review of the "Cheapest Power You'll Never Buy"

    E-Print Network [OSTI]

    Geoffroy-Michaels, E.

    2000-01-01T23:59:59.000Z

    The use of backpressure steam turbines to make low-cost electricity is a well established technology with a long and illustrious history and a value that became lost as industry switched from home-grown power generation to centralized utility power...

  5. Steam reforming of low-level mixed waste. Final report

    SciTech Connect (OSTI)

    NONE

    1998-06-01T23:59:59.000Z

    ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design, construction, and testing of the PDU as well as performance and economic projections for a 300-lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area and published in April 1997. The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfully tested including a 750-hour test on material simulating a PCB- and Uranium-contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (> 99.9999%) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radionuclides in the volume-reduced solids. Economic evaluations have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  6. Cogeneration: An Industrial Steam and Power Option

    E-Print Network [OSTI]

    Orlando, J. A.; Stewart, M. M.; Roberts, J. R.

    Industrial facilities of all sizes have the ability to reduce and better control both power and steam costs with a cogeneration system. Unlike the larger systems that sell almost all of the cogenerated power to a regulated electric utility...

  7. Extraction Steam Controls at EPLA-W

    E-Print Network [OSTI]

    Brinker, J. L.

    2004-01-01T23:59:59.000Z

    ExxonMobil's Baton Rouge site encompasses a world-scale refinery, chemical plant and third party power station. Historically, inflexible and unreliable control systems on two high-pressure, extracting/condensing steam turbines prevented the site...

  8. Cheng Cycle Brings Flexibility to Steam Plant

    E-Print Network [OSTI]

    Keller, D. C.; Bynum, D.; Kosla, L.

    1987-01-01T23:59:59.000Z

    Department examined several energy optimization systems for this site. It was determined that a modified gas turbine cogeneration system was the best overall option. This system is unique in that it injects superheated steam from the waste heat boiler back...

  9. Steam turbine upgrading: low-hanging fruit

    SciTech Connect (OSTI)

    Peltier, R.

    2006-04-15T23:59:59.000Z

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  10. World Class Boilers and Steam Distribution System

    E-Print Network [OSTI]

    Portell, V. P.

    World class is a term used to describe steam systems that rank in the top 20% of their industry based on quantitative system performance data and energy management for the facility. The rating is determined through a proceduralized assessment...

  11. Optimizing Steam & Condensate System: A Case Study

    E-Print Network [OSTI]

    Venkatesan, V. V.; Norris, C.

    2011-01-01T23:59:59.000Z

    Optimization of Steam & Condensate systems in any process plant results in substantial reduction of purchased energy cost. During periods of natural gas price hikes, this would benefit the plant in controlling their fuel ...

  12. Steam Management- The 3M Approach

    E-Print Network [OSTI]

    Renz, R. L.

    As one of the world's leading manufacturers of innovative products, 3M is continually working to improve energy efficiency in offices, research centers, and production facilities. Steam system optimization is one of the keys to this process...

  13. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  14. Technical evaluation: 300 Area steam line valve accident

    SciTech Connect (OSTI)

    Not Available

    1993-08-01T23:59:59.000Z

    On June 7, 1993, a journeyman power operator (JPO) was severely burned and later died as a result of the failure of a 6-in. valve that occurred when he attempted to open main steam supply (MSS) valve MSS-25 in the U-3 valve pit. The pit is located northwest of Building 331 in the 300 Area of the Hanford Site. Figure 1-1 shows a layout of the 300 Area steam piping system including the U-3 steam valve pit. Figure 1-2 shows a cutaway view of the approximately 10- by 13- by 16-ft-high valve pit with its various steam valves and connecting piping. Valve MSS-25, an 8-in. valve, is located at the bottom of the pit. The failed 6-in. valve was located at the top of the pit where it branched from the upper portion of the 8-in. line at the 8- by 8- by 6-in. tee and was then ``blanked off`` with a blind flange. The purpose of this technical evaluation was to determine the cause of the accident that led to the failure of the 6-in. valve. The probable cause for the 6-in. valve failure was determined by visual, nondestructive, and destructive examination of the failed valve and by metallurgical analysis of the fractured region of the valve. The cause of the accident was ultimately identified by correlating the observed failure mode to the most probable physical phenomenon. Thermal-hydraulic analyses, component stress analyses, and tests were performed to verify that the probable physical phenomenon could be reasonably expected to produce the failure in the valve that was observed.

  15. Enhanced tubes for steam condensers. Volume 1, Summary of condensation and fouling; Volume 2, Detailed study of steam condensation

    SciTech Connect (OSTI)

    Webb, R.L.; Chamra, L.; Jaber, H.

    1992-02-01T23:59:59.000Z

    Electric utility steam condensers typically use plain tubes made of titanium, stainless steel, or copper alloys. Approximately two-thirds of the total thermal resistance is on the water side of the plain tube. This program seeks to conceive and develop a tube geometry that has special enhancement geometries on the tube (water) side and the steam (shell) side. This ``enhanced`` tube geometry, will provide increased heat transfer coefficients. The enhanced tubes will allow the steam to condense at a lower temperature. The reduced condensing temperature will reduce the turbine heat rate, and increase the plant peak load capability. Water side fouling and fouling control is a very important consideration affecting the choice of the tube side enhancement. Hence, we have consciously considered fouling potential in our selection of the tube side surface geometry. Using appropriate correlations and theoretical models, we have designed condensation and water side surface geometries that will provide high performance and be cleanable using sponge ball cleaning. Commercial tube manufacturers have made the required tube geometries for test purposes. The heat transfer test program includes measurement of the condensation and water side heat transfer coefficients. Fouling tests are being run to measure the waterside fouling resistance, and to the test the ability of the sponge ball cleaning system to clean the tubes.

  16. A Better Steam Engine: Designing a Distributed Concentrating Solar Combined Heat and Power System

    E-Print Network [OSTI]

    Norwood, Zachary Mills

    2011-01-01T23:59:59.000Z

    Figures A typical wet steam Rankine cycle on a temperature-A Better Steam Engine: Designing a Distributed Concentrating2011 Abstract A Better Steam Engine: Designing a Distributed

  17. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01T23:59:59.000Z

    Gas Turbine Power (MWe) Steam Turbine Power (MWe) Total (for the 2015 advanced steam turbine configuration for powerthe LP section of the steam turbine set. Finally, the fuel

  18. Opening New Frontiers in Power Generation

    E-Print Network [OSTI]

    Haile, Sossina M.

    FUEL CELLS Opening New Frontiers in Power Generation U . S . D e p a r t m e n t o f E n e r g y in the power generation industry. Fuel cells have the potential to truly revolutionize power generation. Fuel by subjecting it to steam and high temperatures. In order to use coal, biomass, or a range of hydrocarbon wastes

  19. Fluidized Bed Steam Reformed (FBSR) Mineral Waste Forms: Characterization and Durability Testing

    SciTech Connect (OSTI)

    Jantzen, Carol M.; Lorier, Troy H.; Pareizs, John M.; Marra, James C. [Savannah River National Laboratory, Aiken, SC, 29803 (United States)

    2007-07-01T23:59:59.000Z

    Fluidized Bed Steam Reforming (FBSR) is being considered as a mineralizing technology for the immobilization of a wide variety of wastes that are high in organics, nitrates-nitrites, halides, and/or sulfates. These wastes include the decontaminated High Level Waste (HLW) supernates referred to as low activity waste (LAW) at Department of Energy (DOE) sites in the United States and waste streams that may be generated by the advanced nuclear fuel cycle flowsheets that are being considered by the Global Nuclear Energy Partnership (GNEP) initiative. The organics are pyrolyzed into CO{sub 2} and steam in the absence of air. The FBSR mineral waste form is a granular but can subsequently be made into a monolith for disposal if necessary. The waste form is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals (sodalite, nosean, and nepheline) with cage and ring structures that sequester radionuclides like Tc-99 and Cs-137 and anions such as SO{sub 4}, I, F, and Cl. Iron bearing spinel minerals are also formed and these phases stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Dissolution rates ({eta}) and activation energies of dissolution are parameters needed for Performance Assessments (PA) to be completed on the FBSR mineral waste form. These parameters are defined in this study by Single Pass Flow Through (SPFT) testing. The dissolution rate ({eta}) and the activation energies for dissolution calculated in this study agree with the available rate and activation energy data for natural single crystal nepheline. (authors)

  20. Demonstration of Energy Efficient Steam Reforming in Microchannels for Automotive Fuel Processing

    SciTech Connect (OSTI)

    Whyatt, Greg A.; TeGrotenhuis, Ward E.; Geeting, John GH; Davis, James M.; Wegeng, Robert S.; Pederson, Larry R.

    2002-01-01T23:59:59.000Z

    A compact, energy efficient microchannel steam reforming system has been demonstrated. The unit generates sufficient reformate to provide H2 to a 10 kWe PEM fuel cell (when coupled with a water-gas shift and CO cleanup reactors). The overall volume of the reactor is 4.9 liters while that of the supporting network of heat exchangers is 1.7 liters . Use of a microchannel configuration in the steam reforming reactor produces rapid heat and mass transport which enables fast kinetics for the highly endothermic reaction. Heat is provided to the reactor by a combustion gas flowing in interleaved microchannels in cross flow with the reaction channels. A network of microchannel heat exchangers allows recovery of heat in the reformate product and combustion exhaust streams for use in vaporizing water and fuel, preheating reactants to reactor temperature and preheating combustion air. The microchannel architecture enables very compact and highly effective heat exchangers to be constructed. As a result of the heat exchange network, the system exhaust temperatures are typically ~50?C for the combustion gas and ~130?C for the reformate product while the reactor is operated at 750?C. While reforming isooctane at a rate sufficient to supply a 13.7 kWe fuel cell the system achieved 98.6% conversion with an estimated overall system efficiency after integration with WGS and PEM fuel cell of 44% (electrical output / LHV fuel). The efficiency estimate assumes integration with a WGS reactor (90% conversion CO to CO2 with 100% selectivity) and a PEM fuel cell (64% power conversion effectiveness with 85% H2 utilization for an overall 54% efficiency) and does not include parasitic losses for compression of combustion air. Acknowledgement The work described here was funded by the U.S. Department of Energy, Office of Transportation Technology as part of the OTT Fuel Cells Program.

  1. Pollution prevention opportunity assessment for the K-25 Site Steam Plant -- Level 3

    SciTech Connect (OSTI)

    NONE

    1995-09-01T23:59:59.000Z

    A Level 3 pollution prevention opportunity assessment (PPOA) was performed for the K-1501 Steam Plant at the K-25 Site. The primary objective was to identify and evaluate pollution prevention (P2) options to reduce the quantities of each waste stream generated by the Steam Plant. For each of the waste streams, P2 options were evaluated to first reduce the quantity of waste generated and second to recycle the waste. This report provides a process description of the facility; identification, evaluation, and recommendations of P2 options; an implementation schedule with funding sources; and conclusions. Largely for economic reasons, only 3 of the 14 P2 options are being recommended for implementation. All are source reduction options. When implemented, these three options are estimated to reduce the annual generation of waste by 658,412 kg and will result in a cost savings of approximately $29,232/year for the K-25 Site. The recommended options are to: install a flue gas return System in Boiler 7; reduce steam loss from traps; and increase lapse time between rinses. The four boilers currently in operation at the Steam Plant use natural gas or fuel oil as fuel sources.

  2. Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant

    SciTech Connect (OSTI)

    None

    2003-02-28T23:59:59.000Z

    The Oak Ridge Y-12 National Security Complex (Y-12), managed by BWXT, is submitting this Continuous Emissions Monitoring System (CEMS) Monitoring Plan in conformance with the requirements of Title 40 of the U.S. Code of Federal Regulations (CFR) Part 75. The state of Tennessee identified the Y-12 Steam Plant in Oak Ridge, Tennessee, as a non-electrical generation unit (EGU) nitrogen oxides (NO{sub x}) budget source as a result of the NO{sub x} State Implementation Plan (SIP) under the Tennessee Department of Environment and Conservation (TDEC) Rule 1200-3-27. Following this introduction, the monitoring plan contains the following sections: CEMS details, NO{sub x} emissions, and quality assurance (QA)/quality control (QC). The following information is included in the attachments: fuel and flue gas diagram, system layout, data flow diagrams, Electronic Monitoring Plan printouts, vendor information on coal and natural gas feed systems, and the Certification Test Protocol. The Y-12 Steam Plant consists of four Wickes boilers. Each is rated at a maximum heat input capacity of 296.8 MMBtu/hour or 250,000 lb/hour of 250-psig steam. Although pulverized coal is the principal fuel, each of the units can fire natural gas or a combination of coal and gas. Each unit is equipped with a Joy Manufacturing Company reverse air baghouse to control particulate emissions. Flue gases travel out of the baghouse, through an induced draft fan, then to one of two stacks. Boilers 1 and 2 exhaust through Stack 1. Boilers 3 and 4 exhaust through Stack 2. A dedicated CEMS will be installed in the ductwork of each boiler, downstream of the baghouse. The CEMS will be designed, built, installed, and started up by URS Group, Inc. (URS). Data acquisition and handling will be accomplished using a data acquisition and handling system (DAHS) designed, built, and programmed by Environmental Systems Corporation (ESC). The installed CEMS will continuously monitor NO{sub x}, flue gas flowrate, and carbon dioxide (CO{sub 2}). The CEMS will be utilized to report emissions from each unit for each ozone season starting May 1, 2003. Each boiler has independent coal and natural gas metering systems. Coal is fed to each boiler by belt-type coal feeders. Each boiler has two dedicated coal feeders. Natural gas may be burned along with coal for flame stability. The boilers may also be fired on natural gas alone. Orifice meters measure the natural gas flow to each boiler.

  3. Implementation of an Innovative Bio Inspired GA and PSO Algorithm for Controller design considering Steam GT Dynamics

    E-Print Network [OSTI]

    Shivakumar, R

    2010-01-01T23:59:59.000Z

    The Application of Bio Inspired Algorithms to complicated Power System Stability Problems has recently attracted the researchers in the field of Artificial Intelligence. Low frequency oscillations after a disturbance in a Power system, if not sufficiently damped, can drive the system unstable. This paper provides a systematic procedure to damp the low frequency oscillations based on Bio Inspired Genetic (GA) and Particle Swarm Optimization (PSO) algorithms. The proposed controller design is based on formulating a System Damping ratio enhancement based Optimization criterion to compute the optimal controller parameters for better stability. The Novel and contrasting feature of this work is the mathematical modeling and simulation of the Synchronous generator model including the Steam Governor Turbine (GT) dynamics. To show the robustness of the proposed controller, Non linear Time domain simulations have been carried out under various system operating conditions. Also, a detailed Comparative study has been don...

  4. Visbreaking-enhanced thermal recovery method utilizing high temperature steam

    SciTech Connect (OSTI)

    Shu, W.R.

    1984-06-26T23:59:59.000Z

    The displacement efficiency of a steam drive process is improved and steam override reduced by rapidly injecting a predetermined amount of high temperature steam via an injection well into the formation to visbreak a portion of the oil in the formation prior to a steam drive wherein steam is injected into the formation via the injection well to displace oil to a spaced-apart production well through which oil is recovered. The visbroken oil provides a more favorable transition of mobility ratio between the phases in the formation thereby reducing viscous fingering and increasing the displacement efficiency of the steam drive. In addition, after a predetermined amount of high temperature steam has been injected into the formation, the formation may be allowed to undergo a soak period prior to the steam drive. The high temperature steam injection and soaking steps may be sequentially repeated for a plurality of cycles.

  5. System and method for coproduction of activated carbon and steam/electricity

    DOE Patents [OSTI]

    Srinivasachar, Srivats (Sturbridge, MA); Benson, Steven (Grand Forks, ND); Crocker, Charlene (Newfolden, MN); Mackenzie, Jill (Carmel, IN)

    2011-07-19T23:59:59.000Z

    A system and method for producing activated carbon comprising carbonizing a solid carbonaceous material in a carbonization zone of an activated carbon production apparatus (ACPA) to yield a carbonized product and carbonization product gases, the carbonization zone comprising carbonaceous material inlet, char outlet and carbonization gas outlet; activating the carbonized product via activation with steam in an activation zone of the ACPA to yield activated carbon and activation product gases, the activation zone comprising activated carbon outlet, activation gas outlet, and activation steam inlet; and utilizing process gas comprising at least a portion of the carbonization product gases or a combustion product thereof; at least a portion of the activation product gases or a combustion product thereof; or a combination thereof in a solid fuel boiler system that burns a solid fuel boiler feed with air to produce boiler-produced steam and flue gas, the boiler upstream of an air heater within a steam/electricity generation plant, said boiler comprising a combustion zone, a boiler-produced steam outlet and at least one flue gas outlet.

  6. Steam systems in industry: Energy use and energy efficiency improvement potentials

    SciTech Connect (OSTI)

    Einstein, Dan; Worrell, Ernst; Khrushch, Marta

    2001-07-22T23:59:59.000Z

    Steam systems are a part of almost every major industrial process today. Thirty-seven percent of the fossil fuel burned in US industry is burned to produce steam. In this paper we will establish baseline energy consumption for steam systems. Based on a detailed analysis of boiler energy use we estimate current energy use in boilers in U.S. industry at 6.1 Quads (6.4 EJ), emitting almost 66 MtC in CO{sub 2} emissions. We will discuss fuels used and boiler size distribution. We also describe potential savings measures, and estimate the economic energy savings potential in U.S. industry (i.e. having payback period of 3 years or less). We estimate the nationwide economic potential, based on the evaluation of 16 individual measures in steam generation and distribution. The analysis excludes the efficient use of steam and increased heat recovery. Based on the analysis we estimate the economic potential at 18-20% of total boiler energy use, resulting in energy savings approximately 1120-1190 TBtu ( 1180-1260 PJ). This results in a reduction of CO{sub 2} emissions equivalent to 12-13 MtC.

  7. Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies

    E-Print Network [OSTI]

    Hahn, G.

    A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water...

  8. FLUIDIZED BED STEAM REFORMER (FBSR) PRODUCT: MONOLITH FORMATION AND CHARACTERIZATION

    SciTech Connect (OSTI)

    Jantzen, C

    2006-09-13T23:59:59.000Z

    The most important requirement for Hanford's low activity waste (LAW) form for shallow land disposal is the chemical durability of the product. A secondary, but still essential specification, is the compressive strength of the material with regards to the strength of the material under shallow land disposal conditions, e.g. the weight of soil overburden and potential intrusion by future generations, because the term ''near-surface disposal'' indicates disposal in the uppermost portion, or approximately the top 30 meters, of the earth's surface. The THOR{reg_sign} Treatment Technologies (TTT) mineral waste form for LAW is granular in nature because it is formed by Fluidized Bed Steam Reforming (FBSR). As a granular product it has been shown to be as durable as Hanford's LAW glass during testing with ASTM C-1285-02 known as the Product Consistency Test (PCT) and with the Single Pass Flow Through Test (SPFT). Hanford Envelope A and Envelope C simulants both performed well during PCT and SPFT testing and during subsequent performance assessment modeling. This is partially due to the high aluminosilicate content of the mineral product which provides a natural aluminosilicate buffering mechanism that inhibits leaching and is known to occur in naturally occurring aluminosilicate mineral analogs. In order for the TTT Na-Al-Si (NAS) granular mineral product to meet the compressive strength requirements (ASTM C39) for a Hanford waste form, the granular product needs to be made into a monolith or disposed of in High Integrity Containers (HIC's). Additionally, the Hanford intruder scenario for disposal in the Immobilized Low Activity Waste (ILAW) trench is mitigated as there is reduced intruder exposure when a waste form is in a monolithic form. During the preliminary testing of a monolith binder for TTT's FBSR mineral product, four parameters were monitored: (1) waste loading (not optimized for each waste form tested); (2) density; (3) compressive strength; and (4) durability must not be compromised--binding agent should not react with the NAS product and binding agent should not create an unfavorable pH environment that may cause accelerated leaching. It is the goal of the present study to survey cementitious waste forms based on Ordinary Portland Cement (OPC), Ceramicrete, and hydroceramic binders by correlating waste loading, density and compressive strength and then determine if these binders affect the product performance in terms of the PCT response. This will be done by making a one-to-one comparison of the PCT response measured on granular NAS mineral product (mixed bed and fines products) with the PCT response of the monolithed NAS product in the different binders. Future studies may include, refining the above binders, and examining other binders. It is likely that binders formed from kaolin would be most compatible with the chemistry of the THOR{reg_sign} mineral waste form which is made by steam reforming of kaolin and sodium rich wastes. The economics of production on a large scale have yet to be investigated for any of the binders tested.

  9. Examination of steam generator turbulence by large eddy simulation

    E-Print Network [OSTI]

    Bagwell, Ted Glyn

    1989-01-01T23:59:59.000Z

    phenomenon in which the vortex shedding frequency is equal to the acoustic frequency. This is primarily a problem in gas heat exchangers. This work is a continuation of work started by the Electrical Power Research Institute (EPRI), wherein the LES.... The two ongoing computer simulations are in the k- c modeling (ATHOS) (EPRI 1988a; EPRI 1988e) and the LES modeling (GUST) (EPRI 1988f; EPRI 1988e; Chilukuri et al. 1987). Both of these codes have been used to calculate the flow in both the model D-4...

  10. Large Steam Generating Units for the Combustion of Refuse

    E-Print Network [OSTI]

    Adams, P. J.; Robinson, C. C.

    1981-01-01T23:59:59.000Z

    Many by-products of our economy are considered 'waste' and are disposed of as landfill or by incineration. A shortage of landfill sites and increasingly higher fuel prices have stimulated interests in the conversion of burnable waste products...

  11. Large Steam Generating Units for the Combustion of Refuse

    E-Print Network [OSTI]

    Adams, P. J.; Robinson, C. C.

    "Many by-products of our economy are considered ""waste"" and are disposed of as landfill or by incineration. A shortage of landfill sites and increasingly higher fuel prices have stimulated interests in the conversion of burnable waste products...

  12. Steam generator with integral downdraft dryer. Final project report

    SciTech Connect (OSTI)

    Hochmuth, F.W.

    1992-02-01T23:59:59.000Z

    On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

  13. VICTORIA sensitivity studies of induced steam generator tube rupture

    SciTech Connect (OSTI)

    Bixler, N.E. [Sandia National Labs., Albuquerque, NM (United States); Schaperow, J.H. [Nuclear Regulatory Commission, Washington, DC (United States)

    1997-12-01T23:59:59.000Z

    VICTORIA is a mechanistic computer code designed to analyze fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of fission products and structural materials from the core and transport of these materials within the RCS. These predictions account for the chemical and aerosol processes that affect fission product behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA: It allows exploration of issues involving deposition, revaporization, and resuspension that cannot be resolved with other codes.

  14. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the YouTube platform isEnergy Committee onEnergyNaturalField Experiment |Benchmark

  15. Visualization experiments on steam injection in Hele-Shaw cells

    SciTech Connect (OSTI)

    Kong, Xianli; Haghighi, M.; Yortsos, Y.C.

    1992-03-01T23:59:59.000Z

    Flow visualization experiments have been successfully employed in reservoir engineering research for many years. They involve 2-D geometries in transparent Hele-Shaw cells and glass micromodels. Although much work has been done on immiscible flows (drainage or imbibition), visualization of steamfloods, which constitute a major part of current EOR methods, has not been attempted to data. In this paper, we present experimental results on steam injection in a transparent, pyrex glass Hele-Shaw cell. Both synthetic (Dutrex 739) and natural heavy oils were used under a variety of conditions, including effects of gravity.

  16. Internship Contract (Includes Practicum)

    E-Print Network [OSTI]

    Thaxton, Christopher S.

    Internship Contract (Includes Practicum) Student's name-mail: _________________________________________ Internship Agency Contact Agency Name: ____________________________________ Address-mail: __________________________________________ Location of Internship, if different from Agency: ________________________________________________ Copies

  17. Changes in the Economic Value of Variable Generation at High Penetration Levels: A Pilot Case Study of California

    E-Print Network [OSTI]

    Mills, Andrew

    2013-01-01T23:59:59.000Z

    Gas CT New Gas CT Old Geothermal Nuclear Steam Turbine SteamTurbine SteamTurbine Steam Turbine Steam Turbine Steam Turbine Steam

  18. Integrated vacuum absorption steam cycle gas separation

    DOE Patents [OSTI]

    Chen, Shiaguo (Champaign, IL); Lu, Yonggi (Urbana, IL); Rostam-Abadi, Massoud (Champaign, IL)

    2011-11-22T23:59:59.000Z

    Methods and systems for separating a targeted gas from a gas stream emitted from a power plant. The gas stream is brought into contact with an absorption solution to preferentially absorb the targeted gas to be separated from the gas stream so that an absorbed gas is present within the absorption solution. This provides a gas-rich solution, which is introduced into a stripper. Low pressure exhaust steam from a low pressure steam turbine of the power plant is injected into the stripper with the gas-rich solution. The absorbed gas from the gas-rich solution is stripped in the stripper using the injected low pressure steam to provide a gas stream containing the targeted gas. The stripper is at or near vacuum. Water vapor in a gas stream from the stripper is condensed in a condenser operating at a pressure lower than the stripper to concentrate the targeted gas. Condensed water is separated from the concentrated targeted gas.

  19. Pump apparatus including deconsolidator

    DOE Patents [OSTI]

    Sonwane, Chandrashekhar; Saunders, Timothy; Fitzsimmons, Mark Andrew

    2014-10-07T23:59:59.000Z

    A pump apparatus includes a particulate pump that defines a passage that extends from an inlet to an outlet. A duct is in flow communication with the outlet. The duct includes a deconsolidator configured to fragment particle agglomerates received from the passage.

  20. Following Where the Steam Goes: Industry's Business Opportunity

    E-Print Network [OSTI]

    Jaber, D.; Jones, T.

    Many associated benefits accrue from plant projects which comprehensively address steam systems. The DOE-Alliance to Save Energy Steam Challenge program was initiated shortly after last year's IETC on April 30, 1998 to promote awareness...

  1. Finding Benefits by Modeling and Optimizing Steam and Power Systems

    E-Print Network [OSTI]

    Jones, B.; Nelson, D.

    2007-01-01T23:59:59.000Z

    A site-wide steam modeling and optimization program (Visual MESA) was implemented at the INEOS Chocolate Bayou site. This program optimizes steam production, compressor turbine extraction, pump operation (turbine/motor) operation, as well...

  2. Steam boiler control specification problem: A TLA solution

    E-Print Network [OSTI]

    Merz, Stephan

    Steam boiler control specification problem: A TLA solution Frank Le?ke and Stephan Merz Institut f Introduction We propose a solution to the steam boiler control specification problem [AS] by means of a formal

  3. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    ?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky Introduction The steam-boiler control specification problem has been proposed as a challenge for different

  4. Steam boiler control speci cation problem: A TLA solution

    E-Print Network [OSTI]

    Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur We propose a solution to the steam boiler control speci cation problem AS] by means of a formal speci

  5. An ObjectOriented Algebraic SteamBoiler Control Specification

    E-Print Network [OSTI]

    ?lveczky, Peter Csaba

    An Object­Oriented Algebraic Steam­Boiler Control Specification Peter Csaba ? Olveczky 1# , Piotr Introduction The steam­boiler control specification problem has been proposed as a challenge for di

  6. Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models and Programming the Steam Boiler Control (J.-R. Abrial, E. Borger, and H. Langmaack, eds.), Lecture Notes

  7. Optimization of Steam Network in Tehran Oil Refinery

    E-Print Network [OSTI]

    Khodaie, H.; Nasr, M. R. J.

    2008-01-01T23:59:59.000Z

    case study and its steam network is analyzed. At the first step, using STAR software, the steam network is simulated and then optimized, which determines the optimum conditions. In this regard, energy saving potential was identified and total operating...

  8. area steam plants: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    systems to become a major factor in overall plant efficiency and profit.... Yates, W. 1980-01-01 24 SteamMaster: Steam System Analysis Software Texas A&M University - TxSpace...

  9. Finding Benefits by Modeling and Optimizing Steam and Power Systems

    E-Print Network [OSTI]

    Jones, B.; Nelson, D.

    2007-01-01T23:59:59.000Z

    A site-wide steam modeling and optimization program (Visual MESA) was implemented at the INEOS Chocolate Bayou site. This program optimizes steam production, compressor turbine extraction, pump operation (turbine/motor) operation, as well...

  10. The Analysis and Development of Large Industrial Steam Systems

    E-Print Network [OSTI]

    Waterland, A. F.

    1980-01-01T23:59:59.000Z

    Chemicals, petroleum, pulp and paper, and many other industries depend heavily on extensive complex steam systems for thermal and mechanical energy delivery. Steam's versatility and desirable characteristics as both a heat transfer medium and a...

  11. STeam Injected Piston Engine Troels Hrding Pedersen Bjrn Kjellstrm

    E-Print Network [OSTI]

    STIPE STeam Injected Piston Engine Troels Hrding Pedersen Bjrn Kjellstrm Thomas Koch Erik Balck stempelmotor med dampindsprjtning". English title: "Steam injected piston engine, a feasibility study...........................................................................................................................10 Gas turbine technology

  12. Steam Tracing...New Technologies for the 21st Century

    E-Print Network [OSTI]

    Pitzer, R. K.; Barth, R. E.; Bonorden, C.

    For decades, steam tracing has been an accepted practice in the heating of piping, vessels, and equipment. This paper presents recent product innovations such as "burn-safe" and "energy efficient" steam tracing products. For the many applications...

  13. Pafnuty Chebyshev, Steam Engines, and Polynomials by John Albert

    E-Print Network [OSTI]

    Albert, John

    Pafnuty Chebyshev, Steam Engines, and Polynomials by John Albert OU Mathfest, January 2009 1 professorship at age 61, but continued to work on mathematics right up to his death at age 73. 2. Steam Engines

  14. CIBO's Energy Efficiency Handbook for Steam Power Systems

    E-Print Network [OSTI]

    Bessette, R. D.

    The Council of Industrial Boiler Owners (CIBO) has developed a handbook to help boiler operators get the best performance from their industrial steam systems. This energy efficiency handbook takes a comprehensive look at the boiler and steam system...

  15. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland - Second Year of Data Collection

    SciTech Connect (OSTI)

    Choi, J.; Ludwig, P.; Brand, L.

    2013-08-01T23:59:59.000Z

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources. Building on previous research, CNT Energy identified 10 test buildings in Chicago and conducted a study to identify best practices for the methodology, typical costs, and energy savings associated with steam system balancing. A package of common steam balancing measures was assembled and data were collected on the buildings before and after these retrofits were installed to investigate the process, challenges, and the cost effectiveness of improving steam systems through improved venting and control systems. The test buildings that received venting upgrades and new control systems showed 10.2% savings on their natural gas heating load, with a simple payback of 5.1 years. The methodologies for and findings from this study are presented in detail in this report. This report has been updated from a version published in August 2012 to include natural gas usage information from the 2012 heating season and updated natural gas savings calculations.

  16. Reduce Steam Trap Failures at Chambers Works

    E-Print Network [OSTI]

    Kouba, C.

    Maintenance Mechanic), Rick Ragsdale (Fluor), Joyce Finkle (PC), Denis P Humphreys (Fluoroproducts), Jack Hemmert, Charlie Brown 10/20/2010 2 Steam trap failures are nothing new Steam trap programs are nothing new WHAT makes this program have such a huge... impact and How is it sustainable HOW we went about finding a solution What do you have learn from this 10/20/2010 3 Six Sigma Methodology was KEY to success Savings: $1MM annualized in only 6 months! 10/20/2010 4Define: Project CTQ?s Customer...

  17. Energy & Environmental Benefits from Steam & Electricity Cogeneration

    E-Print Network [OSTI]

    Ratheal, R.

    2004-01-01T23:59:59.000Z

    steam from two on-site powerhouses (one coal-fired and one natural gas-fired) and from gas-fired and waste heat boilers in its four hydrocarbon cracking plants. The challenge was to find a way to reduce costs and improve reliability of procuring and... the electricity required by TEX and sells excess power to wholesale customers in the region. It provides a large portion of TEX steam requirements, with sufficient reliability such that TEX decommissioned its coal-fired powerhouse and reduced operations...

  18. Steam Pressure Reduction Opportunities and Issues

    E-Print Network [OSTI]

    Berry, J.; Griffin, B.; Wright, A. L.

    2006-01-01T23:59:59.000Z

    STEAM PRESSURE REDUCTION, OPPORTUNITIES, AND ISSUES Jan Berry, CEM U.S. DOE BestPractices Steam Coordinator Oak Ridge National Laboratory P.O. Box 2008 Oak Ridge, TN 37831-6070 berryjb@ornl.gov Phone: 865-241-1939 Bob Griffin, PE Energy... Solutions Manager Enbridge Gas Distribution, Inc. P.O. Box 650, Scarborough, ON Canada, M1K 5E3 robert.griffin@enbridge.com Phone: 416-495-5298 Fax: 416-495-5331 Anthony L. Wright, Ph.D. U.S. DOE BestPractices Coordinator Oak Ridge National...

  19. Transport and Phase Equilibria Properties for Steam Flooding of Heavy Oils

    SciTech Connect (OSTI)

    Gabitto, Jorge; Barufet, Maria

    2002-11-20T23:59:59.000Z

    The objectives of this research included experimental determination and rigorous modeling and computation of phase equilibrium diagrams, volumetric, and transport properties of hydrocarbon/CO2/water mixtures at pressures and temperatures typical of steam injection processes for thermal recovery of heavy oils.

  20. Transport and Phase Equilibria Properties for Steam Flooding of Heavy Oils

    SciTech Connect (OSTI)

    Gabitto, Jorge; Barrufet, Maria

    2001-12-18T23:59:59.000Z

    The objectives of this research included experimental determination and rigorous modeling and computation of phase equilibria, volumetric, and transport properties of hydrocarbon/CO2/water mixtures at pressures and temperatures typical of steam injection processes for thermal recovery of heavy oils.

  1. Aerosol behavior in a steam-air environment

    SciTech Connect (OSTI)

    Adams, R.E.; Tobias, M.L.; Petrykowski, J.C.

    1984-01-01T23:59:59.000Z

    The behavior of aerosols assumed to be characteristic of those generated during accident sequences and released into containment is being studied in the Nuclear Safety Pilot Plant (NSPP). Observation on the behavior of U/sub 3/O/sub 8/ aerosol, Fe/sub 2/O/sub 3/ aerosol, concrete aerosol, and various mixtures of these aerosols in a dry air environment and in a steam-air environment within the NSPP vessel are reported. Under dry conditions, the aerosols are agglomerated in the form of branched chains; the aerodynamic mass median diameter (AMMD) of the U/sub 3/O/sub 8/, Fe/sub 2/O/sub 3/ and mixed U/sub 3/O/sub 8/-Fe/sub 2/O/sub 3/ aerosols ranged between 1.5 and 3..mu..m while that of the concrete aerosol was about 1 ..mu..m. A steam-air environment, which would be present in LWR containment during and following an accident, causes the U/sub 3/O/sub 8/, the Fe/sub 2/O/sub 3/, and mixed U/sub 3/O/sub 8/-Fe/sub 2/O/sub 3/ aerosols to behave differently from that in a dry atmosphere; the primary effect is an enhanced rate of removal of the aerosol from the vessel atmosphere. Steam does not have a significant effect on the removal rate of a concrete aerosol. Electron microscopy showed the agglomerated U/sub 3/O/sub 8/, Fe/sub 2/O/sub 3/, and mixed U/sub 3/O/sub 8/-Fe/sub 2/O/sub 3/ aerosols to be in the form of spherical clumps of particles differing from the intermingled branched chains observed in the dry air tests; the AMMD was in the range of 1 to 2 ..mu..m. Steam had a lesser influence on the physical shape of the concrete aerosol with the shape being intermediate between branched chain and spherical clumps. 9 figures.

  2. STEAM RECEIVER MODELS FOR SOLAR DISH CONCENTRATORS: TWO MODELS COMPARED

    E-Print Network [OSTI]

    response of a parabolic dish steam cavity receiver. Both approaches are based on a heat transfer model

  3. Steam reforming on transition-metal carbides from density-functional theory

    E-Print Network [OSTI]

    Vojvodic, Aleksandra

    2009-01-01T23:59:59.000Z

    A screening study of the steam reforming reaction (CH_4 + H_2O -> CO + 3H_2) on early transition-metal carbides (TMC's) is performed by means of density-functional theory calculations. The set of considered surfaces includes the alpha-Mo_2C(100) surfaces, the low-index (111) and (100) surfaces of TiC, VC, and delta-MoC, and the oxygenated alpha-Mo_2C(100) and TMC(111) surfaces. It is found that carbides provide a wide spectrum of reactivities towards the steam reforming reaction, from too reactive via suitable to too inert. The reactivity is discussed in terms of the electronic structure of the clean surfaces. Two surfaces, the delta-MoC(100) and the oxygen passivated alpha-Mo_2C(100) surfaces, are identified as promising steam reforming catalysts. These findings suggest that carbides provide a playground for reactivity tuning, comparable to the one for pure metals.

  4. Living Expenses (includes approximately

    E-Print Network [OSTI]

    Maroncelli, Mark

    & engineering programs All other programs Graduate: MBA/INFSY at Erie & Harrisburg (12 credits) Business Guarantee 3 (Does not include Dependents Costs4 ) Altoona, Berks, Erie, and Harrisburg 12-Month Estimated

  5. Reduction on synthesis gas costs by decrease of steam/carbon and oxygen/carbon ratios in the feedstock

    SciTech Connect (OSTI)

    Basini, L.; Piovesan, L. [Snamprogetti S.p.A. Research Labs., Milano (Italy)] [Snamprogetti S.p.A. Research Labs., Milano (Italy)

    1998-01-01T23:59:59.000Z

    The costs for syngas production at low steam/carbon and oxygen/carbon ratios have been analyzed for simplified process schemes of the main syngas production technologies (steam-CO{sub 2} reforming, autothermal reforming, and combined reforming) and different synthesis gas compositions. The broad analysis arises from experimental indication on the possibility of preventing carbon formation at low steam/carbon and oxygen/carbon ratios in the feedstock by choosing an appropriate catalyst or by introducing small amounts of sulfur compounds in the reactant feed. The analysis is limited to the synthesis gas production step and does not include its downstream processes. The results indicate that technologies at low steam/carbon and oxygen/carbon ratios would have a significant positive impact on synthesis gas costs.

  6. Replace Pressure-Reducing Valves with Backpressure Turbogenerators (International Fact Sheet), Energy Tips-Steam, Steam Tip Sheet #20c

    SciTech Connect (OSTI)

    Not Available

    2010-10-01T23:59:59.000Z

    This English/Chinese ITP steam tip sheet on replacing pressure-reducing valves provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  7. CHEM333: Experiment 4: Steam Distillation of Essential Oils;

    E-Print Network [OSTI]

    Taber, Douglass

    CHEM333: Experiment 4: Steam Distillation of Essential Oils; Experiments A, C, D and below. Reading: For this experiment read Chapter 10. This week you will get to use steam distillation to isolate may wait until you come to lab to find out which spice you get. Steam distillation is not a common

  8. Supported metal catalysts for alcohol/sugar alcohol steam reforming

    SciTech Connect (OSTI)

    Davidson, Stephen; Zhang, He; Sun, Junming; Wang, Yong

    2014-08-21T23:59:59.000Z

    Despite extensive studies on hydrogen production via steam reforming of alcohols and sugar alcohols, catalysts typically suffer a variety of issues from poor hydrogen selectivity to rapid deactivation. Here, we summarize recent advances in fundamental understanding of functionality and structure of catalysts for alcohol/sugar alcohol steam reforming, and provide perspectives on further development required to design highly efficient steam reforming catalysts.

  9. Steam Trap Testing and Evaluation: An Actual Plant Case Study

    E-Print Network [OSTI]

    Feldman, A. L.

    1981-01-01T23:59:59.000Z

    With rising steam costs and a high failure rate on the Joliet Plants standard steam trap, a testing and evaluation program was begun to find a steam trap that would work at Olin-Joliet. The basis was to conduct the test on the actual process...

  10. Lowest Pressure Steam Saves More BTU's Than You Think

    E-Print Network [OSTI]

    Vallery, S. J.

    Steam is the most common and economical way of transferring heat from one location to another. But most steam systems use the header pressure steam to do the job. The savings are substantially more than just the latent heat differences between...

  11. Halophilic Archaea determined from geothermal steam vent aerosols

    E-Print Network [OSTI]

    Kelley, Scott

    Halophilic Archaea determined from geothermal steam vent aerosols Dean G. Ellis, Richard W. Bizzoco of fumaroles largely because of the difficulty in collect- ing sufficient numbers of cells from boiling steam analysis and isolation of microbes from fumarole steam waters in Russia (Kamchatka) and the USA (Hawaii

  12. EXPERIMENTAL DETERMINATION OF STEAM WATER RELATIVE PERMEABILITY RELATIONS

    E-Print Network [OSTI]

    Stanford University

    EXPERIMENTAL DETERMINATION OF STEAM WATER RELATIVE PERMEABILITY RELATIONS A REPORT SUBMITTED;Abstract A set of relative permeability relations for simultaneous ow of steam and water in porous media with saturation and pressure measurements. These relations show that the relative permeability for steam phase

  13. ORNL/TM-2001/263 Steam System Survey Guide

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    ORNL/TM-2001/263 Steam System Survey Guide Greg Harrell, Ph.D., P.E. #12;DOCUMENT AVAILABILITY Government or any agency thereof. #12;ORNL/TM-2001/263 STEAM SYSTEM SURVEY GUIDE Greg Harrell, Ph.D., P for the U.S. Department of Energy BestPractices Steam Program Prepared by OAK RIDGE NATIONAL LABORATORY Oak

  14. EXPERIMENTAL MEASUREMENT OF STEAM-WATER RELATIVE PERMEABILITY

    E-Print Network [OSTI]

    Stanford University

    EXPERIMENTAL MEASUREMENT OF STEAM-WATER RELATIVE PERMEABILITY A REPORT SUBMITTED TO THE DEPARTMENT calculations. X-ray computer tomography (CT) aided by measuring in-situ steam saturation more directly. The measured steam-water relative permeability curves assume a shape similar to those obtained by Corey (1954

  15. High Temperature Electrolysis of Steam and Carbon Dioxide

    E-Print Network [OSTI]

    High Temperature Electrolysis of Steam and Carbon Dioxide Søren Højgaard Jensen+,#, Jens V. T. Høgh + O2 #12;Electrolysis of steam at high temperature Interesting because · Improved thermodynamic of electrolysis of steam Picture taken from E. Erdle, J. Gross, V. Meyringer, "Solar thermal central receiver

  16. Rapid Recolonisation of Agricultural Soil by Microarthropods After Steam Disinfestation

    E-Print Network [OSTI]

    Cucco, Marco

    Rapid Recolonisation of Agricultural Soil by Microarthropods After Steam Disinfestation Stefano Fenoglio Paolo Gay Giorgio Malacarne Marco Cucco ABSTRACT. Steam disinfestation of soil is attracting. In this study, we assessed the effect of steam applica- tion on the microarthropod community, a fundamental

  17. Experience, Engagement and Social Interaction at a Steam Locomotive

    E-Print Network [OSTI]

    Hornecker, Eva

    Experience, Engagement and Social Interaction at a Steam Locomotive Multimodal Interactive Museum a steam- powered locomotive at the Riverside Transport Museum in Glasgow, UK. We examine the role. The exhibit has visitors making a simulation of a steam powered locomotive run by controlling coal, water

  18. Saving Money with Steam Leak and Steam Trap Surveys

    E-Print Network [OSTI]

    Woodruff, D.

    2010-01-01T23:59:59.000Z

    The U.S. industrial sector consumes about one-third of energy in the United States each year. Improving energy efficiency in an industrial environment may come with a host of benefits to the facility owner, including a ...

  19. Experimental and analytical studies of hydrocarbon yields under dry-, steam-, and steam-with-propane distillation

    E-Print Network [OSTI]

    Jaiswal, Namit

    2007-09-17T23:59:59.000Z

    Simulation study has shown oil production is accelerated when propane is used as an additive during steam injection. To better understand this phenomenon, distillation experiments were performed using San Ardo crude oil (12oAPI). For comparison...

  20. Experimental and analytical studies of hydrocarbon yields under dry-, steam-, and steam with propane-distillation

    E-Print Network [OSTI]

    Ramirez Garnica, Marco Antonio

    2004-09-30T23:59:59.000Z

    Recent experimental and simulation studies -conducted at the Department of Petroleum Engineering at Texas A&M University - confirm oil production is accelerated when propane is used as an additive during steam injection. To better understand...