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Sample records for includes steel works

  1. Example Retro-Commissioning Scope of Work to Include Services...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Services as Part of an ESPC Investment-Grade Audit Example Retro-Commissioning Scope of Work to Include Services as Part of an ESPC Investment-Grade Audit Document offers a ...

  2. Evolution of carbides in cold-work tool steels

    SciTech Connect (OSTI)

    Kim, Hoyoung; Kang, Jun-Yun; Son, Dongmin; Lee, Tae-Ho; Cho, Kyung-Mox

    2015-09-15

    This study aimed to present the complete history of carbide evolution in a cold-work tool steel along its full processing route for fabrication and application. A sequence of processes from cast to final hardening heat treatment was conducted on an 8% Cr-steel to reproduce a typical commercial processing route in a small scale. The carbides found at each process step were then identified by electron diffraction with energy dispersive spectroscopy in a scanning or transmission electron microscope. After solidification, MC, M{sub 7}C{sub 3} and M{sub 2}C carbides were identified and the last one dissolved during hot compression at 1180 °C. In a subsequent annealing at 870 °C followed by slow cooling, M{sub 6}C and M{sub 23}C{sub 6} were added, while they were dissolved in the following austenitization at 1030 °C. After the final tempering at 520 °C, fine M{sub 23}C{sub 6} precipitated again, thus the final microstructure was the tempered martensite with MC, M{sub 7}C{sub 3} and M{sub 23}C{sub 6} carbide. The transient M{sub 2}C and M{sub 6}C originated from the segregation of Mo and finally disappeared due to attenuated segregation and the consequent thermodynamic instability. - Highlights: • The full processing route of a cold-work tool steel was simulated in a small scale. • The carbides in the tool steel were identified by chemical–crystallographic analyses. • MC, M{sub 7}C{sub 3}, M{sub 2}C, M{sub 6}C and M{sub 23}C{sub 6} carbides were found during the processing of the steel. • M{sub 2}C and M{sub 6}C finally disappeared due to thermodynamic instability.

  3. Blast furnace gas fired boiler for Eregli Iron and Steel Works (Erdemir), Turkey

    SciTech Connect (OSTI)

    Green, J.; Strickland, A.; Kimsesiz, E.; Temucin, I.

    1996-11-01

    Eregli Demir ve Celik Fabriklari T.A.S. (Eregli Iron and Steel Works Inc.), known as Erdemir, is a modern integrated iron and steel works on the Black Sea coast of Turkey, producing flat steel plate. Facilities include two blast furnaces, coke ovens, and hot and cold rolling mills, with a full supporting infrastructure. Four oil- and gas-fired steam boilers provide steam for electric power generation, and to drive steam turbine driven fans for Blast Furnace process air. Two of these boilers (Babcock and Wilcox Type FH) were first put into operation in 1965, and still reliably produce 100 tons/hour of steam at a pressure of 44 bar and a temperature of 410 C. In 1989 Erdemir initiated a Capacity Increase and Modernization Project to increase the steel production capability from two million to three million tons annually. This project also incorporates technology to improve the product quality. Its goals include a reduction in energy expenses to improve Erdemir`s competitiveness. The project`s scheduled completion is in late 1995. The by-product gases of the blast furnaces, coke ovens, and basic oxygen furnaces represent a considerable share of the consumed energy in an integrated iron and steel works. Efficient use of these fuels is an important factor in improving the overall efficiency of the operation.

  4. A new direct steel making process based upon the blast furnace (Including scrap processing with recovery of tramp elements)

    SciTech Connect (OSTI)

    Nabi, G.

    1996-12-31

    Steel is produced from raw materials containing iron and alloying elements with direct elimination of oxygen and impurities in the blast furnace process. The blast furnace shaft is modified to take off load from the liquid bath and carbon is prevented from going into the liquid steel. In the gas purification system sulphur and CO{sub 2} removal facilities are included and purified reducing gases so obtained are combusted in the hearth with oxygen to produce heat for smelting. Scrap can be charged as raw material with the recovery of tramp elements with continuous production of liquid steel.

  5. Microstructural study and densification analysis of hot work tool steel matrix composites reinforced with TiB{sub 2} particles

    SciTech Connect (OSTI)

    Fedrizzi, A.; Pellizzari, M.; Zadra, M.; Marin, E.

    2013-12-15

    Hot work tool steels are characterized by good toughness and high hot hardness but are less wear resistant than other tooling materials, such as high speed steel. Metal matrix composites show improved tribological behavior, but not much work has been done in the field of hot work tool steels. In this paper TiB{sub 2}-reinforced hot work tool steel matrix composites were produced by spark plasma sintering (SPS). Mechanical alloying (MA) was proposed as a suited process to improve the composite microstructure. Density measurements and microstructure confirmed that MA promotes sintering and produces a fine and homogeneous dispersion of reinforcing particles. X-ray diffraction patterns of the sintered composites highlighted the formation of equilibrium Fe{sub 2}B and TiC, as predicted by thermodynamic calculations using Thermo-Calc® software. Scanning electron microscopy as well as scanning Kelvin probe force microscopy highlighted the reaction of the steel matrix with TiB{sub 2} particles, showing the formation of a reaction layer at the TiB{sub 2}-steel interface. Phase investigations pointed out that TiB{sub 2} is not chemically stable in steel matrix because of the presence of carbon even during short time SPS. - Highlights: • TiB{sub 2} reinforced steel matrix composites were produced by spark plasma sintering. • TiB{sub 2} was successfully dispersed in the steel matrix by mechanical alloying. • Steel and TiB{sub 2} react during sintering forming equilibrium Fe{sub 2}B and TiC. • The new phases were investigated by means of AFM, Volta potential and XRD analyses.

  6. Coke oven gas treatment and by-product plant of Magnitogorsk Integrated Iron and Steel Works

    SciTech Connect (OSTI)

    Egorov, V.N.; Anikin, G.J.; Gross, M.

    1995-12-01

    Magnitogorsk Integrated Iron and Steel Works, Russia, decided to erect a new coke oven gas treatment and by-product plant to replace the existing obsolete units and to improve the environmental conditions of the area. The paper deals with the technological concept and the design requirements. Commissioning is scheduled at the beginning of 1996. The paper describes H{sub 2}S and NH{sub 3} removal, sulfur recovery and ammonia destruction, primary gas cooling and electrostatic tar precipitation, and the distributed control system that will be installed.

  7. AISI/DOE Technology Roadmap Program: Cold Work Embrittlement of Interstitial Free Steel

    SciTech Connect (OSTI)

    John T Bowker; Pierre Martin

    2002-10-31

    This work addresses the issues of measurement of secondary cold work embrittlement (SCWE) of an IF steel in deep-drawn parts using laboratory tests, and its correlation with real part fracture. It aimed at evaluating the influence of the steel chemistry and processing condition, microstructure, and test conditions, on SCWE as well as the effect of SCWE on fatigue properties. Size 6-in. cups produced with various draw ratios or trimmed at different heights were tested to determine the ductile-to-brittle-transition temperature (DBTT) as a function of strain. The 2-in. cup/expansion test, bend test and fracture of notched specimens were also used to generate information complementary to that provided by the 6-inch cup/expansion test. The relationship between laboratory tests and fracture in real parts was established by testing large-scale parts. The fatigue behavior was investigated in the as-rolled and deep drawn (high stain) conditions, using prestrained specimens taken from the wall of a formed part.

  8. Development of automatic operation system for coke oven machines at Yawata Works of Nippon Steel Corporation

    SciTech Connect (OSTI)

    Matsunaga, Masao; Uematsu, Hiroshi; Nakagawa, Yoji; Ishiharaguchi, Yuji

    1995-12-01

    The coke plant is a working environment involving heavy dust emissions, high heat and demanding physical labor. The labor-saving operation of the coke plant is an essential issue from the standpoints of not only improvement in working environment, but also reduction in fixed cost by enhancement of labor productivity. Under these circumstances, Nippon Steel has implemented the automation of coke oven machines. The first automatic operation system for coke oven machinery entered service at Oita Works in 1992, followed by the second system at the No. 5 coke oven battery of the coke plant at Yawata Works. The Yawata automatic operation system is characterized by the installation of coke oven machinery to push as many as 140 ovens per day within a short cycle time, such as a preliminary ascension pipe cap opening car and cycle time simulator by the manned operation of the pusher, which is advantageous from the standpoint of investment efficiency, and by the monitoring of other oven machines by the pusher. These measures helped to reduce the manpower requirement to 2 persons per shift from 4 persons per shift. The system entered commercial operation in March, 1994 and has been smoothly working with an average total automatic rate of 97%. Results from the startup to recent operation of the system are reported below.

  9. Example Retro-Commissioning Scope of Work to Include Services as Part of an ESPC Investment-Grade Audit

    Broader source: Energy.gov [DOE]

    Document offers a sample statement of work that includes retro-commissioning as part of an energy savings performance contract (ESPC) investment-grade audit.

  10. DAVIS-BACON ACT WAGE RATES FOR ARRA-FUNDED STATE ENERGY PROGRAM (SEP) PROJECTS INCLUDING RESIDENTIAL WEATHERIZATION WORK

    Broader source: Energy.gov [DOE]

    Guidance on using appropriate prevailing wage rates for all Davis-Bacon Act (DBA) covered-work, including weatherization work, performed under the State Energy (SEP) Program using American Recovery and Reinvestment Act of 2009 (ARRA) funds to ensure compliance with DBA requirements.

  11. Manufacture of Alumina-Forming Austenitic Steel Alloys by Conventional Casting and Hot-Working Methods

    SciTech Connect (OSTI)

    Brady, M.P.; Yamamoto, Y.; Magee, J.H.

    2009-03-10

    Oak Ridge National Laboratory (ORNL) and Carpenter Technology Corporation (CarTech) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation Program to explore the feasibility for scale up of developmental ORNL alumina-forming austenitic (AFA) stainless steels by conventional casting and rolling techniques. CarTech successfully vacuum melted 301b heats of four AFA alloy compositions in the range of Fe-(20-25)Ni-(12-14)Cr-(3-4)Al-(l-2.5)Nb wt.% base. Conventional hot/cold rolling was used to produce 0.5-inch thick plate and 0.1-inch thick sheet product. ORNL subsequently successfully rolled the 0.1-inch sheet to 4 mil thick foil. Long-term oxidation studies of the plate form material were initiated at 650, 700, and 800 C in air with 10 volume percent water vapor. Preliminary results indicated that the alloys exhibit comparable (good) oxidation resistance to ORNL laboratory scale AFA alloy arc casting previously evaluated. The sheet and foil material will be used in ongoing evaluation efforts for oxidation and creep resistance under related CRADAs with two gas turbine engine manufacturers. This work will be directed to evaluation of AFA alloys for use in gas turbine recuperators to permit higher-temperature operating conditions for improved efficiencies and reduced environmental emissions. AFA alloy properties to date have been obtained from small laboratory scale arc-castings made at ORNL. The goal of the ORNL-CarTech CRADA was to establish the viability for producing plate, sheet and foil of the AFA alloys by conventional casting and hot working approaches as a first step towards scale up and commercialization of the AFA alloys. The AFA alloy produced under this effort will then be evaluated in related CRADAs with two gas turbine engine manufacturers for gas turbine recuperator applications.

  12. Surface working of 304L stainless steel: Impact on microstructure, electrochemical behavior and SCC resistance

    SciTech Connect (OSTI)

    Acharyya, S.G.; Khandelwal, A.; Kain, V.; Kumar, A.; Samajdar, I.

    2012-10-15

    The effect of surface working operations on the microstructure, electrochemical behavior and stress corrosion cracking resistance of 304L stainless steel (SS) was investigated in this study. The material was subjected to (a) solution annealing (b) machining and (c) grinding operations. Microstructural characterization was done using stereo microscopy and electron back scattered diffraction (EBSD) technique. The electrochemical nature of the surfaces in machined, ground and solution annealed condition were studied using potentiodynamic polarization and scanning electrochemical microscopy (SECM) in borate buffer solution. The stress corrosion cracking resistance of 304L SS in different conditions was studied by exposing the samples to boiling MgCl{sub 2} environment. Results revealed that the heavy plastic deformation and residual stresses present near the surface due to machining and grinding operations make 304L SS electrochemically more active and susceptible to stress corrosion cracking. Ground sample showed highest magnitude of current density in the passive potential range followed by machined and solution annealed 304L SS. Micro-electrochemical studies established that surface working promotes localized corrosion along the surface asperities which could lead to crack initiation. - Highlights: Black-Right-Pointing-Pointer Machining/grinding produce extensive grain fragmentation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding result in martensitic transformation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding drastically reduce the SCC resistance of 304L SS in chloride. Black-Right-Pointing-Pointer Machining/grinding make the surface of 304L SS electrochemically much more active. Black-Right-Pointing-Pointer SECM study reveal that preferential dissolution takes place along surface asperities.

  13. McGraw Hill encyclopedia of science and technology. An international reference work in fifteen volumes including an index

    SciTech Connect (OSTI)

    Not Available

    1982-01-01

    This extensively revised and updated 5th Edition features contributions by 3000 distinguished experts - including 16 Nobel Prize winners - working with an international advisory board and 60 consulting editors. Thorough coverage is devoted to 75 separate disciplines in science and technology, from acoustics and biochemistry through fluid mechanics and geophysics to thermodynamics and vertebrate zoology. Detailed entries examine not only the physical and natural sciences, but also all engineering disciplines, discussing both the basic and the most recent theories, concepts, terminology, discoveries, materials, methods, and techniques. All of the new developments and technical advances that have occurred during the last five years - in each of the 75 disciplines - have been added to the encyclopedia and are explored in depth. Completely new material deals with such timely and newsworthy subjects as genetic engineering, artificial intelligence, nuclear medicine, desertification, psycholinguistics, industrial robots, and immunoassay. Also covered in extensive entries are such current topics as video disk recording, metallic glasses, acoustic levitation, magnetic bubble memory, gluons, and computerized tomography. The encyclopedia includes more than 15,000 photographs, drawings, maps, charts, and diagrams, shown in full-color, two-color, or black-and-white reproductions.

  14. Reducing the impact of chemical releases: U.S. Steel Clairton Works` Early Warning Plan

    SciTech Connect (OSTI)

    York, R.G.; Hart, C.M.; Graeser, W.C.

    1995-12-01

    The Early Warning Plan (EWP) is a program designed to alert plant personnel to a release of contaminants to a receiving stream before it becomes significant enough to impinge on the environment or the public. It also provides a method of written documentation of any discharge of contaminants so that rapid corrective action can be taken. The EWP includes procedures for monitoring, rapid analytical turnaround, on-site analysis, statistical process control evaluation, and follow-up investigation. It is related to, but separate from other emergency response plans for the Clairton complex. The plant also uses a Spill Prevention, Control, and Countermeasure Plan (SPCC), an Environmental Emergency Response Plan (EERP), an Oil Pollution Act (OPA) Response Plan, and an EPA Facility Response Plan. Major spills and response activities are described in these other plans, but the EWP has served to concentrate on day-to-day plant operations. The paper discusses the driving forces behind the Plan, the EWP, and results of the program after nearly 10 years of operation.

  15. Manufacture of Alumina-Forming Austenitic Stainless Steel Alloys by Conventional Casting and Hot-Working Methods

    SciTech Connect (OSTI)

    Brady, M.P.; Yamamoto, Y.; Magee, J.H. (Carpenter Technol. Corp.)

    2009-03-23

    Oak Ridge National Laboratory (ORNL) and Carpenter Technology Corporation (CarTech) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation program to explore the feasibility for scale up of developmental ORNL alumina-forming austenitic (AFA) stainless steels by conventional casting and rolling techniques. CarTech successfully vacuum melted 30lb heats of four AFA alloy compositions in the range of Fe-(20-25)Ni-(12-14)Cr-(3-4)Al-(1-2.5)Nb wt.% base. Conventional hot/cold rolling was used to produce 0.5-inch thick plate and 0.1-inch thick sheet product. ORNL subsequently successfully rolled the 0.1-inch sheet to 4 mil thick foil. Long-term oxidation studies of the plate form material were initiated at 650, 700, and 800 C in air with 10 volume percent water vapor. Preliminary results indicated that the alloys exhibit comparable (good) oxidation resistance to ORNL laboratory scale AFA alloy arc casting previously evaluated. The sheet and foil material will be used in ongoing evaluation efforts for oxidation and creep resistance under related CRADAs with two gas turbine engine manufacturers. This work will be directed to evaluation of AFA alloys for use in gas turbine recuperators to permit higher-temperature operating conditions for improved efficiencies and reduced environmental emissions.

  16. DAVIS-BACON ACT WAGE RATES FOR ARRA-FUNDED ENERGY EFFICIENCY AND CONSERVATION BLOCK GRANT (EECBG) PROGRAM PROJECTS INCLUDING RESIDENTIAL WEATHERIZATION WORK

    Broader source: Energy.gov [DOE]

    Guidance on using appropriate prevailing wage rates for all Davis-Bacon Act (DBA) covered-work, including weatherization work, performed under the Energy Efficiency and Conservation Block Grants (EECBG) Program using American Recovery and Reinvestment Act of 2009 (ARRA) funds to ensure compliance with DBA requirements.

  17. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect (OSTI)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  18. The Effects of Cold Work on the Microstructure and Mechanical Properties of Intermetallic Strengthened Alumina-Forming Austenitic Stainless Steels

    SciTech Connect (OSTI)

    Hu, B.; Trotter, G.; Baker, Ian; Miller, M. K.; Yao, L.; Chen, S.; Cai, Z.

    2015-08-01

    In order to achieve energy conversion efficiencies of > 50 pct for steam turbines/boilers in power generation systems, materials are required that are both strong and corrosion-resistant at > 973 K (700 A degrees C), and economically viable. Austenitic steels strengthened with Laves phase, NiAl and Ni3Al precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The microstructure and microchemistry of recently developed alumina-forming austenitic stainless steels have been characterized by scanning electron microscopy, transmission electron microscopy, and synchrotron X-ray diffraction. Different thermo-mechanical treatments were performed on these steels to improve their mechanical performance. These reduced the grain size significantly to the nanoscale (similar to 100 nm) and the room temperature yield strength to above 1000 MPa. A solutionizing anneal at 1473 K (1200 A degrees C) was found to be effective for uniformly redistributing the Laves phase precipitates that form upon casting. (C) The Minerals, Metals & Materials Society and ASM International 2015

  19. The effects of cold work on the microstructure and mechanical properties of intermetallic strengthened alumina-forming austenitic stainless steels

    SciTech Connect (OSTI)

    Hu, Bin; Baker, Ian; Miller, Michael K.; Yao, Lan; Chen, Si; Cai, Z.; Trotter, G.

    2015-06-12

    In order to achieve energy conversion efficiencies of >50 pct for steam turbines/boilers in power generation systems, materials are required that are both strong and corrosion-resistant at >973 K (700 °C), and economically viable. Austenitic steels strengthened with Laves phase, NiAl and Ni3Al precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The microstructure and microchemistry of recently developed alumina-forming austenitic stainless steels have been characterized by scanning electron microscopy, transmission electron microscopy, and synchrotron X-ray diffraction. Different thermo-mechanical treatments were performed on these steels to improve their mechanical performance. These reduced the grain size significantly to the nanoscale (~100 nm) and the room temperature yield strength to above 1000 MPa. Lastly, a solutionizing anneal at 1473 K (1200 °C) was found to be effective for uniformly redistributing the Laves phase precipitates that form upon casting.

  20. The effects of cold work on the microstructure and mechanical properties of intermetallic strengthened alumina-forming austenitic stainless steels

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Hu, Bin; Baker, Ian; Miller, Michael K.; Yao, Lan; Chen, Si; Cai, Z.; Trotter, G.

    2015-06-12

    In order to achieve energy conversion efficiencies of >50 pct for steam turbines/boilers in power generation systems, materials are required that are both strong and corrosion-resistant at >973 K (700 °C), and economically viable. Austenitic steels strengthened with Laves phase, NiAl and Ni3Al precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The microstructure and microchemistry of recently developed alumina-forming austenitic stainless steels have been characterized by scanning electron microscopy, transmission electron microscopy, and synchrotron X-ray diffraction. Different thermo-mechanical treatments were performed on these steels to improve their mechanical performance. These reduced themore » grain size significantly to the nanoscale (~100 nm) and the room temperature yield strength to above 1000 MPa. Lastly, a solutionizing anneal at 1473 K (1200 °C) was found to be effective for uniformly redistributing the Laves phase precipitates that form upon casting.« less

  1. Corrosion protection of steel in ammonia/water heat pumps

    DOE Patents [OSTI]

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  2. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect (OSTI)

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  3. Clean Steel: Advancing the State of the Art (TRP 0003)

    SciTech Connect (OSTI)

    Sridhar Seetharaman; Alan W. Cramb

    2004-05-19

    This project had 3 objectives: (1) to determine the kinetic factors governing inclusion removal from liquid steels at a slag metal interface; (2) to develop a methodology to enable steels of less than 1 ppm total oxygen to be produced with an average inclusion diameter of less than 5 {micro}m; and, (3) to determine the slag-metal interface conditions necessary for ultra clean steels. In objectives 1, and 3, the major finding was that dissolution rates of solid particles in slags were found to be significant in both ladle and tundish slags and must be included in a model to predict steel cleanliness. The work towards objective 2 indicated that liquid steel temperature was a very significant factor in our understanding of clean steel potential and that undercooled steels equilibrated with low oxygen potential inert gases have the potential to be significantly cleaner than current steels. Other work indicated that solidification front velocity could be used to push particles to produce clean steels and that reoxidation must be severely curtailed to allow the potential for clean steels to be realized.

  4. Effect of cold working and isothermal aging on the precipitation of sigma phase in 2205 duplex stainless steel

    SciTech Connect (OSTI)

    Cho, Hoon-Sung; Lee, Kwangmin

    2013-01-15

    A comprehensive understanding of the formation of the sigma phase resulting from the eutectoid reaction ({delta} {yields} {sigma} + {gamma}{sub 2}) is required. The kinetics necessary for the eutectoid reaction are closely related to the amount of plastic deformation in DSS. This work investigates the microstructural evolution of the {sigma} phase in a 22Cr-5Ni SAF 2205 DSS after subsequent plastic deformation and isothermal aging. The precipitation of the {sigma} phase resulted from the higher driving force for precipitating intermetallic compounds and the higher diffusion rate of their elements by cold-rolling, as well as the sufficient supply of molybdenum. The maximum amount of {sigma} phase precipitation remarkably increased with an increasing cold deformation, as compared with the non-cold-rolled materials. - Highlights: Black-Right-Pointing-Pointer The microstructural evolution of sigma phase has been characterized. Black-Right-Pointing-Pointer The chemical compositions of sigma phases were analyzed using TEM-EDX. Black-Right-Pointing-Pointer The effect of cold deformation on the precipitation of sigma phase was investigated.

  5. SURVEY OF ROLLING MILL USED BY BETHLEHEM STEEL CORPORATION LACKAWANNA...

    Office of Legacy Management (LM)

    SURVEY OF ROLLING MILL USED BY BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK Work ... SURVEY OF ROLLING MILL USED BY BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK A ...

  6. PRELIMINARY SURVEY OF AL-TECH SPECIALTY STEEL CORPORATION WATERVLIET...

    Office of Legacy Management (LM)

    . PRELIMINARY SURVEY OF AL-TECH SPECIALTY STEEL CORPORATION WATERVLIET, NEW YORK Work ... I . . . .*l-..l- . ..-.-- - - - - .-- AL-TECH SPECIALTY STEEL CORPORATION ...

  7. PACKAGE INCLUDES:

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    PACKAGE INCLUDES: Airfare from Seattle, 4 & 5 Star Hotels, Transfers, Select Meals, Guided Tours and Excursions DAY 01: BANGKOK - ARRIVAL DAY 02: BANGKOK - SIGHTSEEING DAY 03: BANGKOK - FLOATING MARKET DAY 04: BANGKOK - AT LEISURE DAY 05: BANGKOK - CHIANG MAI BY AIR DAY 06: CHIANG MAI - SIGHTSEEING DAY 07: CHIANG MAI - ELEPHANT CAMP DAY 08: CHIANG MAI - PHUKET BY AIR DAY 09: PHUKET - PHI PHI ISLAND BY FERRY DAY 10: PHUKET - AT LEISURE DAY 11: PHUKET - CORAL ISLAND BY SPEEDBOAT DAY 12: PHUKET

  8. Prediction of stainless steel activation in experimental breeder reactor 2 (EBR-II) reflector and blanket subassemblies

    SciTech Connect (OSTI)

    Bunde, K.A.

    1996-12-31

    Stainless steel structural components in nuclear reactors become radioactive wastes when no longer useful. Prior to disposal, certain physical attributes must be analyzed. These attributes include structural integrity, chemical stability, and the radioactive material content among others. The focus of this work is the estimation of the radioactive material content of stainless steel wastes from a research reactor operated by Argonne National Laboratory.

  9. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect (OSTI)

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  10. History of ultrahigh carbon steels

    SciTech Connect (OSTI)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  11. 2169 steel waveform experiments.

    SciTech Connect (OSTI)

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe - phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mm-thick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  12. High strength, tough alloy steel

    DOE Patents [OSTI]

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  13. Supporting steel

    SciTech Connect (OSTI)

    Badra, C.

    1995-10-01

    The US Department of Energy (DOE) and the American Iron and Steel Institute (AISI) have just completed a pilot program on the technical and economic viability of direct ironmaking by a process based on bath smelting. In this process, oxygen, prereduced iron ore pellets, coal, and flux are charged into a molten slag bath containing a high percentage of carbon. The carbon removes oxygen from the iron ore and generates carbon monoxide and liquid iron. Oxygen is then injected to burn some of the carbon monoxide gas before it leaves the smelting vessel. The partially combusted gas is sued to preheat and prereduced the ore before it is injected into the bath. There are several competing cokeless ironmaking processes in various stages of development around the world. A brief comparison of these processes provides a useful perspective with which to gauge the progress and objectives of the AISI-DOE research initiative. The principal competing foreign technologies include the Corex process, DIOS, HIsmelt, and Jupiter. The advantages of the direct ironmaking process examined by AISI-DOE were not sufficiently demonstrated to justify commercialization without further research. However, enough knowledge was gained from laboratory and pilot testing to teach researchers how to optimize the direct ironmaking process and to provide the foundation for future research. Researchers now better understand issues such as the dissolution of materials, reduction mechanisms and rates, slag foaming and control, the behavior of sulfur, dust generation, and the entire question of energy efficiency--including post combustion and the role of coal/volatile matter.

  14. Geneva Steel blast furnace improvements

    SciTech Connect (OSTI)

    Fowles, R.D.; Hills, L.S.

    1993-01-01

    Geneva Steel is located in Utah and is situated near the western edge of the Rocky Mountains adjacent to the Wasatch Front. Geneva's No. 1, 2 and 3 are the only remaining operating blast furnaces in the United States west of the Mississippi River. They were originally constructed in 1943 to support steelmaking during World War II. During the early 60's all three furnaces were enlarged to their current working volume. Very few major improvements were made until recently. This discussion includes a brief historical perspective of operating difficulties associated with practice, design and equipment deficiencies. Also included is an overview of blast furnace improvements at Geneva found necessary to meet the demands of modern steelmaking. Particular emphasis will be placed on casthouse improvements.

  15. The industrial ecology of steel

    SciTech Connect (OSTI)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  16. Optical modulator including grapene

    DOE Patents [OSTI]

    Liu, Ming; Yin, Xiaobo; Zhang, Xiang

    2016-06-07

    The present invention provides for a one or more layer graphene optical modulator. In a first exemplary embodiment the optical modulator includes an optical waveguide, a nanoscale oxide spacer adjacent to a working region of the waveguide, and a monolayer graphene sheet adjacent to the spacer. In a second exemplary embodiment, the optical modulator includes at least one pair of active media, where the pair includes an oxide spacer, a first monolayer graphene sheet adjacent to a first side of the spacer, and a second monolayer graphene sheet adjacent to a second side of the spacer, and at least one optical waveguide adjacent to the pair.

  17. Clean steel technology -- Fundamental to the development of high performance steels

    SciTech Connect (OSTI)

    Wilson, A.D.

    1999-07-01

    The use of clean steel technology (low sulfur with calcium treatment for inclusion shape control) is a fundamental building block in the development of high performance plate steels. A brief review will be presented of the benefits of calcium treatment and its effect on non-metallic inclusions (sulfides and oxides) and reducing sulfur levels. During the past thirty years the requirements for low sulfur levels have been reduced from 0.010% maximum to 0.001% maximum. The effects of clean steel practices on specific properties will be reviewed including tensile ductility, Charpy V-notch and fracture toughness, fatigue crack propagation and hydrogen-induced-cracking resistance. Traditional low sulfur plate steel applications have included pressure vessels. offshore platforms, plastic injection molds and line-pipe skelp. More recent applications will be discussed including bridge steels, high strength structural steels to 130 ksi (897 MPa) minimum yield strength, 9% nickel steels for cryogenic applications, and military armor.

  18. Surface cracking in resistance seam welding of coated steels

    SciTech Connect (OSTI)

    Adonyi, Y.; Kimchi, M.

    1994-12-31

    In this experimental work, the focus was on the understanding the electrode-wheel/coated steel surface phenomena by building operational lobes and by correlating the weld quality with static-and dynamic-contact-resistance variation during welding. Conventional AC, DC, and electrode-wire resistance-seam weldability of printed zinc-coated and hot-dipped tin-coated steel was performed in this work, as compared with traditional lead-tin (terne) coating used as reference material. Variables included steel substrate type, welding equipment type, electrode-wheel cleaning practice, and electrode-wire geometry. Optic and electron microscopy were used for the evaluation of specimens extracted from longitudinal cross-sections of representative welds. The size and morphology of surface cracks was characterized and correlated with variations in the above-mentioned parameters. It was found that the tin-coated (unpainted) steel sheet had a superior all-together performance to the zinc-coated steel and terne-coated steel, both in terms of wider weldability lobes and lesser surface cracking. The extent of surface cracking was greatly reduced by using the electrode-wire seam welding process using a longitudinally grooved wire profile, which also widened the corresponding weldability lobes. It was also found that the extent of cracking depended on the electrode knurl geometry, substrate type, and the presence of conductive paint applied on top of the metallic coating. An attempt was made to characterize the specific mechanisms governing the LME phenomenon for the lead-, zinc and tin-based coating systems and to assess the potential for crack propagation in the welds. The dynamic contact resistance was found to be a good measure of the welding process stability and an indicator of defect formation. It was found that the ratio between the static and dynamic contact resistances of the tin-coated sheet was considerably lower than similar ratios for bare and zinc-coated sheet.

  19. Feasibility study for reconstruction of the reheat furnaces for the 2000 Hot Strip Mill (Novolipetsk Steel Works, Lipetsk, Russia): Final report. Export trade information

    SciTech Connect (OSTI)

    1997-05-01

    The objective of this study was to develop a furnace design that would be instrumental in advancing the NLMK 2000 Hot Strip Mill to a level of world class strip mills capable of producing high quality strip with improved energy efficiency and minimal environmental impact. The contents include the following: (1) executive summary; (2) capital cost assessment; (3) project financial analysis; (4) study overview; (5) basic furnace design; (6) silicon design specification; (7) utilities; (8) NOx reduction technologies for reheat furnaces; (9) site investigation and construction schedule; (10) hot connect.

  20. Stainless Steel Permeability

    SciTech Connect (OSTI)

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  1. DOE - Office of Legacy Management -- U S Steel Co National Tube...

    Office of Legacy Management (LM)

    Steel Co National Tube Div Christy Park Works - PA 35 FUSRAP Considered Sites Site: U. S. STEEL CO., NATIONAL TUBE DIV., CHRISTY PARK WORKS (PA.35) Eliminated from further ...

  2. Development of New Stainless Steel

    SciTech Connect (OSTI)

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  3. Hydrogen embrittlement of structural steels.

    SciTech Connect (OSTI)

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline

  4. ITP Steel: Theoretical Minimum Energies to Produce Steel for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ...

  5. Low Mn alloy steel for cryogenic service

    DOE Patents [OSTI]

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  6. Final Scientific Report - "Novel Steels for High Temperature Carburizing"

    SciTech Connect (OSTI)

    McKimpson, Marvin G.; Liu, Tianjun; Maniruzzaman, Md

    2012-07-27

    This program was undertaken to develop a microalloy-modified grade of standard carburizing steel that can successfully exploit the high temperature carburizing capabilities of current commercial low pressure (i.e. 'vacuum') carburizing systems. Such steels can lower the amount of energy required for commercial carburizing operations by reducing the time required for deep-case carburizing operations. The specific technical objective of the work was to demonstrate a carburizing steel composition capable of maintaining a prior austenite grain size no larger than ASTM grain size number 5 after exposure to simulated carburizing conditions of 1050 C for 8 hr. Such thermal exposure should be adequate for producing carburized case depths up to about 2 mm. Such carburizing steels are expected to be attractive for use across a wide range of industries, including the petroleum, chemical, forest products, automotive, mining and industrial equipment industries. They have potential for reducing energy usage during low pressure carburizing by more than 25%, as well as reducing cycle times and process costs substantially. They also have potential for reducing greenhouse gas emissions from existing low pressure carburizing furnaces by more than 25%. High temperature carburizing can be done in most modern low pressure carburizing systems with no additional capital investment. Accordingly, implementing this technology on carburizing furnaces will provide a return on investment significantly greater than 10%. If disseminated throughout the domestic carburizing community, the technology has potential for saving on the order of 23 to 34 trillion BTU/year in industrial energy usage. Under the program, two compositions of microalloyed, coarsening-resistant low alloy carburizing steels were developed, produced and evaluated. After vacuum annealing at 1050oC for 8 hrs and high pressure gas quenching, both steels exhibited a prior austenite ASTM grain size number of 5.0 or finer. For

  7. Effect of heat treatment on microstructure and hardness of Grade 91 steel

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Shrestha, Triratna; Alsagabi, Sultan; Charit, Indrajit; Potirniche, Gabriel; Glazoff, Michael

    2015-01-21

    The modified 9Cr-1Mo steel (Grade 91) is a material of choice in fossil-fuel-fired power plants with increased efficiency, service life, and reduction in emission of greenhouse gases. It is also considered a prospective material for the Next Generation Nuclear Power Plant for application in reactor pressure vessels at temperatures up to 650°C. In this paper, heat treatment of the modified 9Cr-1Mo steel was studied by normalizing and tempering the steel at various temperatures and times, with the ultimate goal of improving its creep resistance and optimizing material hardness. The microstructural evolution of the heat treated steels was correlated with themore » differential scanning calorimetric results. Optical microscopy, scanning and transmission electron microscopy in conjunction with microhardness profiles and calorimetric plots were used to understand the evolution of microstructure including precipitate structures in modified 9Cr-1Mo steel and relate it to the mechanical behavior of the steel. Thermo-CalcTM calculations were used to support experimental work and provide guidance in terms of the precipitate stability and microstructural evolution. Furthermore, the carbon isopleth and temperature dependencies of the volume fraction of different precipitates were constructed. The predicted and experimentally observed results were found to be in good agreement.« less

  8. Effect of heat treatment on microstructure and hardness of Grade 91 steel

    SciTech Connect (OSTI)

    Shrestha, Triratna; Alsagabi, Sultan; Charit, Indrajit; Potirniche, Gabriel; Glazoff, Michael

    2015-01-21

    The modified 9Cr-1Mo steel (Grade 91) is a material of choice in fossil-fuel-fired power plants with increased efficiency, service life, and reduction in emission of greenhouse gases. It is also considered a prospective material for the Next Generation Nuclear Power Plant for application in reactor pressure vessels at temperatures up to 650°C. In this paper, heat treatment of the modified 9Cr-1Mo steel was studied by normalizing and tempering the steel at various temperatures and times, with the ultimate goal of improving its creep resistance and optimizing material hardness. The microstructural evolution of the heat treated steels was correlated with the differential scanning calorimetric results. Optical microscopy, scanning and transmission electron microscopy in conjunction with microhardness profiles and calorimetric plots were used to understand the evolution of microstructure including precipitate structures in modified 9Cr-1Mo steel and relate it to the mechanical behavior of the steel. Thermo-CalcTM calculations were used to support experimental work and provide guidance in terms of the precipitate stability and microstructural evolution. Furthermore, the carbon isopleth and temperature dependencies of the volume fraction of different precipitates were constructed. The predicted and experimentally observed results were found to be in good agreement.

  9. Today`s steel technology

    SciTech Connect (OSTI)

    1996-01-01

    AISI members have made significant advances in steelmaking technology over the past several years. This report details the alloy developments and processes that have made steel an engineered material suitable for an expanding range of applications. Improved processes involve casting, rolling, welding, forging, chemical composition and computerized control. Applications cover a broad range including automobile, buildings and bridges.

  10. Steel Industry Profile

    Broader source: Energy.gov [DOE]

    The steel industry is critical to the U.S. economy. Steel is the material of choice for many elements of manufacturing, construction, transportation, and various consumer products. Traditionally...

  11. Precise carbon control of fabricated stainless steel

    DOE Patents [OSTI]

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  12. Comminuting irradiated ferritic steel

    DOE Patents [OSTI]

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  13. Nano-scale nitride-particle-strengthened high-temperature wrought ferritic and martensitic steels

    SciTech Connect (OSTI)

    Klueh, Ronald L; Hashimoto, Naoyuki; Maziasz, Philip J

    2009-04-21

    A method of making a steel composition includes the steps of: a. providing a steel composition that includes up to 15% Cr, up to 3% Mo, up to 4% W, 0.05-1% V, up to 2% Si, up to 3% Mn, up to 10% Co, up to 3% Cu, up to 5% Ni, up to 0.3% C, 0.02-0.3% N, balance iron, wherein the percentages are by total weight of the composition; b. austenitizing the composition at a temperature in the range of 1000.degree. C. to 1400.degree. C.; c. cooling the composition of steel to a selected hot-working temperature in the range 500.degree. C. to 1000.degree. C.; d. hot-working the composition at the selected hot-working temperature; e. annealing the composition for a time period of up to 10 hours at a temperature in the range of 500.degree. C. to 1000.degree. C.; and f. cooling the composition to ambient temperature to transform the steel composition to martensite, bainite, ferrite, or a combination of those microstructures.

  14. Methods of forming steel

    DOE Patents [OSTI]

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  15. Cast Stainless Steel Aging Research Plan | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cast Stainless Steel Aging Research Plan Cast Stainless Steel Aging Research Plan This work plan proposes to build a systematic knowledge base for the thermal aging behavior of cast stainless steels (CASSs) within a limited time of five years. The final output of execution of the plan is expected to provide conclusive predictions for the integrity of the CASS components of LWR power plants during the extended service life up to and beyond 60 years. Mechanical and microstructural data obtained

  16. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect (OSTI)

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  17. Pump apparatus including deconsolidator

    DOE Patents [OSTI]

    Sonwane, Chandrashekhar; Saunders, Timothy; Fitzsimmons, Mark Andrew

    2014-10-07

    A pump apparatus includes a particulate pump that defines a passage that extends from an inlet to an outlet. A duct is in flow communication with the outlet. The duct includes a deconsolidator configured to fragment particle agglomerates received from the passage.

  18. Microstructural evolution in fast-neutron-irradiated austenitic stainless steels

    SciTech Connect (OSTI)

    Stoller, R.E.

    1987-12-01

    The present work has focused on the specific problem of fast-neutron-induced radiation damage to austenitic stainless steels. These steels are used as structural materials in current fast fission reactors and are proposed for use in future fusion reactors. Two primary components of the radiation damage are atomic displacements (in units of displacements per atom, or dpa) and the generation of helium by nuclear transmutation reactions. The radiation environment can be characterized by the ratio of helium to displacement production, the so-called He/dpa ratio. Radiation damage is evidenced microscopically by a complex microstructural evolution and macroscopically by density changes and altered mechanical properties. The purpose of this work was to provide additional understanding about mechanisms that determine microstructural evolution in current fast reactor environments and to identify the sensitivity of this evolution to changes in the He/dpa ratio. This latter sensitivity is of interest because the He/dpa ratio in a fusion reactor first wall will be about 30 times that in fast reactor fuel cladding. The approach followed in the present work was to use a combination of theoretical and experimental analysis. The experimental component of the work primarily involved the examination by transmission electron microscopy of specimens of a model austenitic alloy that had been irradiated in the Oak Ridge Research Reactor. A major aspect of the theoretical work was the development of a comprehensive model of microstructural evolution. This included explicit models for the evolution of the major extended defects observed in neutron irradiated steels: cavities, Frank faulted loops and the dislocation network. 340 refs., 95 figs., 18 tabs.

  19. High Strength Stainless Steel Properties that Affect Resistance Welding

    SciTech Connect (OSTI)

    Kanne, W.R.

    2001-08-01

    This report discusses results of a study on selected high strength stainless steel alloy properties that affect resistance welding. The austenitic alloys A-286, JBK-75 (Modified A-286), 21-6-9, 22-13-5, 316 and 304L were investigated and compared. The former two are age hardenable, and the latter four obtain their strength through work hardening. Properties investigated include corrosion and its relationship to chemical cleaning, the effects of heat treatment on strength and surface condition, and the effect of mechanical properties on strength and weldability.

  20. Baotou Iron and Steel Group Baotou Steel | Open Energy Information

    Open Energy Info (EERE)

    search Name: Baotou Iron and Steel Group (Baotou Steel) Place: Baotou, Inner Mongolia Autonomous Region, China Product: Baotou-based iron and steel maker as well as a rare...

  1. Success Story: Harrison Steel

    Broader source: Energy.gov [DOE]

    This case study highlights how Harrison Steel leveraged both EPA's ENERGY STAR program and DOE resources to enhance energy efficiency efforts and multiply captured energy savings.

  2. Auto/Steel Partnership: Advanced High-Strength Steel Research...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications AutoSteel Partnership: AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining FY 2008 Progress Report for Lightweighting ...

  3. ITP Steel: Steel Industry Marginal Opportunity Study September...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Marginal Opportunity Study September 2005 steelmarginalopportunity.pdf (346.86 KB) More Documents & Publications ...

  4. Hydrogen compatibility handbook for stainless steels

    SciTech Connect (OSTI)

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  5. Microstructural studies of advanced austenitic steels

    SciTech Connect (OSTI)

    Todd, J. A.; Ren, Jyh-Ching

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  6. Evaluation of the fabricability of advanced iron aluminide-clad austenitic stainless steel tubing

    SciTech Connect (OSTI)

    Mohn, W.R.; Topolski, M.J.

    1993-07-01

    Researchers at Babcock & Wilcox Alliance Research Center have investigated methods to produce bimetallic tubing consisting of iron aluminide-clad austenitic stainless steel for practical use in fossil fueled energy equipment. In the course of this work, the compatibility of iron aluminide with four candidate austenitic stainless steel substrates was first evaluated using diffusion couples. Based on these results, a combination of iron aluminide and 304 stainless steel was selected for further development. Two composite billets of this combination were then prepared and extruded in separate trails at 2200F and 2000F. Both extrusions yielded 2-inch OD clad tubes, each approximately 18 feet long. Results of the evaluation show that the tube extruded at 2000F had a sound, integrally bonded clad layer throughout its entire length. However, the tube extruded at 2200F exhibited regions of disbonding between the clad layer and the substrate. In supplement to this work, an assessment of the technical and economic merits of iron aluminide-clad austenitic stainless steel components in power generation systems was conducted by B&W Fossil Power Division. Future activities should include an investigation of lower extrusion processing temperatures to optimize the fabrication of high quality iron-aluminide clad tubing.

  7. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect (OSTI)

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  8. Development of Advanced 9Cr Ferritic-Martensitic Steels and Austenitic Stainless Steels for Sodium-Cooled Fast Reactor

    SciTech Connect (OSTI)

    Sham, Sam; Tan, Lizhen; Yamamoto, Yukinori

    2013-01-01

    Ferritic-martensitic (FM) steel Grade 92, with or without thermomechanical treatment (TMT), and austenitic stainless steels HT-UPS (high-temperature ultrafine precipitate strengthening) and NF709 were selected as potential candidate structural materials in the U.S. Sodium-cooled Fast Reactor (SFR) program. The objective is to develop advanced steels with improved properties as compared with reference materials such as Grade 91 and Type 316H steels that are currently in nuclear design codes. Composition modification and/or processing optimization (e.g., TMT and cold-work) were performed to improve properties such as resistance to thermal aging, creep, creep-fatigue, fracture, and sodium corrosion. Testings to characterize these properties for the advanced steels were conducted by the Idaho National Laboratory, the Argonne National Laboratory and the Oak Ridge National Laboratory under the U.S. SFR program. This paper focuses on the resistance to thermal aging and creep of the advanced steels. The advanced steels exhibited up to two orders of magnitude increase in creep life compared to the reference materials. Preliminary results on the weldment performance of the advanced steels are also presented. The superior performance of the advanced steels would improve reactor design flexibility, safety margins and economics.

  9. Modern steels at atomic and nanometre scales

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Caballero, F. G.; Garcia-Mateo, C.; Miller, M. K.

    2014-10-10

    Processing bulk nanocrystalline materials for structural applications still poses a difficult challenge, particularly in achieving an industrially viable process. Recent work in ferritic steels has proved that it is possible to move from ultrafine to nanoscale by exploiting the bainite reaction without the use of severe deformation, rapid heat treatment or mechanical processing. This new generation of steels has been designed in which transformation at low temperature leads to a nanoscale structure consisting of extremely fine, 20–40 nm thick plates of bainitic ferrite and films of retained austenite. Finally, a description of the characteristics and significance of this remarkable microstructuremore » is provided here.« less

  10. Glass Stronger than Steel

    DOE R&D Accomplishments [OSTI]

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  11. Dezincing of steel scrap

    SciTech Connect (OSTI)

    Rij, P.W. van; Campenon, B.; Mooij, J.N.

    1997-04-01

    Scrap is an important raw material in the steel industry. Depending on the type of steelmaking process, the composition of the scrap may vary. Market research in Europe shows that there will be a shortage of zinc-free scrap in the future. An alkaline dezincing process for galvanized steel has been developed. A description of a pilot plant based on alkaline dezincing technology is presented.

  12. Process development of thin strip steel casting

    SciTech Connect (OSTI)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  13. Superplastic forming of stainless steel automotive components

    SciTech Connect (OSTI)

    Bridges, B.; Elmer, J.; Carol, L.

    1997-02-06

    Exhaust emission standards are governmentally controlled standards, which are increasingly stringent, forcing alternate strategies to meet these standards. One approach to improve the efficiency of the exhaust emission equipment is to decrease the time required to get the catalytic converter to optimum operating temperature. To accomplish this, automotive manufacturers are using double wall stainless steel exhaust manifolds to reduce heat loss of the exhaust gases to the converter. The current method to manufacture double wall stainless steel exhaust components is to use a low-cost alloy with good forming properties and extensively form, cut, assemble, and weld the pieces. Superplastic forming (SPF) technology along with alloy improvements has potential at making this process more cost effective. Lockheed Martin Energy Systems (LMES), Lawrence Livermore National Laboratory (LLNL) and USCAR Low Emission Partnership (LEP) worked under a Cooperative Research And Development Agreement (CRADA) to evaluate material properties, SPF behavior, and welding behavior of duplex stainless steel alloy for automotive component manufacturing. Battelle Pacific Northwest National Laboratory (PNNL) has a separate CRADA with the LEP to use SPF technology to manufacture a double wall stainless steel exhaust component. As a team these CRADAs developed and demonstrated a technical plan to accomplish making double wall stainless steel exhaust manifolds.

  14. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect (OSTI)

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  15. Microalloying of steels. (Latest citations from the EI Compendex*plus database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-01-01

    The bibliography contains citations concerning production techniques, performance, and applications of microalloyed steels. Various microalloying materials are examined including niobium, vanadium, titanium, niobium/vanadium, aluminum, boron, molybdenum, and zirconium. Microalloying effects on the mechanical properties, corrosion resistance, metallurgical properties, and hot plasticity of steels are presented. Applications of microalloyed steels in the construction steel industry, physical properties of microalloyed steels, low-temperature service behavior, weldability, formability, and resistance to corrosion are discussed. (Contains a minimum of 190 citations and includes a subject term index and title list.)

  16. Microalloying of steels. (Latest citations from the Compendex database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-05-01

    The bibliography contains citations concerning production techniques, performance, and applications of microalloyed steels. Various microalloying materials are examined including niobium, vanadium, titanium, niobium/vanadium, aluminum, boron, molybdenum, and zirconium. Microalloying effects on the mechanical properties, corrosion resistance, metallurgical properties, and hot plasticity of steels are presented. Applications of microalloyed steels in the construction steel industry, physical properties of microalloyed steels, low-temperature service behavior, weldability, formability, and resistance to corrosion are discussed. (Contains a minimum of 186 citations and includes a subject term index and title list.)

  17. Microalloying of steels. (Latest citations from the EI compendex*plus database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    The bibliography contains citations concerning production techniques, performance, and applications of microalloyed steels. Various microalloying materials are examined including niobium, vanadium, titanium, niobium/vanadium, aluminum, boron, molybdenum, and zirconium. Microalloying effects on the mechanical properties, corrosion resistance, metallurgical properties, and hot plasticity of steels are presented. Applications of microalloyed steels in the construction steel industry, physical properties of microalloyed steels, low-temperature service behavior, weldability, formability, and resistance to corrosion are discussed. (Contains a minimum of 193 citations and includes a subject term index and title list.)

  18. Microalloying of steels. (Latest citations from the EI Compendex*plus database). Published Search

    SciTech Connect (OSTI)

    1996-03-01

    The bibliography contains citations concerning production techniques, performance, and applications of microalloyed steels. Various microalloying materials are examined including niobium, vanadium, titanium, niobium/vanadium, aluminum, boron, molybdenum, and zirconium. Microalloying effects on the mechanical properties, corrosion resistance, metallurgical properties, and hot plasticity of steels are presented. Applications of microalloyed steels in the construction steel industry, physical properties of microalloyed steels, low-temperature service behavior, weldability, formability, and resistance to corrosion are discussed. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  19. Profiles in garbage: Steel cans

    SciTech Connect (OSTI)

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  20. ITP Steel: Steel Industry Energy Bandwidth Study October 2004

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Steel can be hot or cold rolled; with hot rolling, the steel either is reheated or directly charged after casting. Reheating is the major energy consumer in the rolling process. ...

  1. ITP Steel: Steel Industry Marginal Opportunity Study September 2005

    Office of Energy Efficiency and Renewable Energy (EERE)

    The objective of this study is to generate a marginal opportunity curve for the ITP steel subprogram showing the location of the current portfolio compared against all opportunities for steel manufacturing.

  2. Report on thermal aging effects on tensile properties of ferritic-martensitic steels.

    SciTech Connect (OSTI)

    Li, M.; Soppet, W.K.; Rink, D.L.; Listwan, J.T.; Natesan, K.

    2012-05-10

    This report provides an update on the evaluation of thermal-aging induced degradation of tensile properties of advanced ferritic-martensitic steels. The report is the first deliverable (level 3) in FY11 (M3A11AN04030103), under the Work Package A-11AN040301, 'Advanced Alloy Testing' performed by Argonne National Laboratory, as part of Advanced Structural Materials Program for the Advanced Reactor Concepts. This work package supports the advanced structural materials development by providing tensile data on aged alloys and a mechanistic model, validated by experiments, with a predictive capability on long-term performance. The scope of work is to evaluate the effect of thermal aging on the tensile properties of advanced alloys such as ferritic-martensitic steels, mod.9Cr-1Mo, NF616, and advanced austenitic stainless steel, HT-UPS. The aging experiments have been conducted over a temperature of 550-750 C for various time periods to simulate the microstructural changes in the alloys as a function of time at temperature. In addition, a mechanistic model based on thermodynamics and kinetics has been used to address the changes in microstructure of the alloys as a function of time and temperature, which is developed in the companion work package at ANL. The focus of this project is advanced alloy testing and understanding the effects of long-term thermal aging on the tensile properties. Advanced materials examined in this project include ferritic-martensitic steels mod.9Cr-1Mo and NF616, and austenitic steel, HT-UPS. The report summarizes the tensile testing results of thermally-aged mod.9Cr-1Mo, NF616 H1 and NF616 H2 ferritic-martensitic steels. NF616 H1 and NF616 H2 experienced different thermal-mechanical treatments before thermal aging experiments. NF616 H1 was normalized and tempered, and NF616 H2 was normalized and tempered and cold-rolled. By examining these two heats, we evaluated the effects of thermal-mechanical treatments on material microstructures and

  3. Continuous steel production and apparatus

    DOE Patents [OSTI]

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  4. Mechanical Properties of Structural Steels in Hydrogen | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Mechanical Properties of Structural Steels in Hydrogen Mechanical Properties of Structural Steels in Hydrogen Presented at the DOE Hydrogen Pipeline Working Group Meeting, Aiken, SC, September 25-26, 2007 pipeline_group_somerday_ms.pdf (2.72 MB) More Documents & Publications Materials Compatibility Evalutation of Natural Gas Pipeline Materials and Infrastructure for Hydrogen/Mixed Gas Service Hydrogen-Assisted Fracture: Materials Testing and Variables Governing Fracture

  5. High Strength Nano-Structured Steel - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Materials Advanced Materials Return to Search High Strength Nano-Structured Steel Idaho National Laboratory Success Story Details Partner Location Agreement Type Publication Date Nanosteel, Inc. Providence, Rhode Island License Work for Others (WFO) June 4, 2013 Video Bulk Materials Nanotechnology Summary The NanoSteel Company Complex modern challenges are driving new industrial market demands for metal alloys with properties and performance capabilities outside the known boundaries of

  6. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Future Opportunities, September 2000 | Department of Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 steel_energy_use.pdf (431.85 KB) More Documents & Publications ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Study October 2004 ITP Steel: Energy

  7. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    SciTech Connect (OSTI)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  8. High productivity injection practices at Rouge Steel

    SciTech Connect (OSTI)

    Barker, D.H.; Hegler, G.L.; Falls, C.E.

    1995-12-01

    Rouge Steel Company, located in Dearborn, Michigan, operates two blast furnaces. The smaller of the pair, ``B`` Furnace, has a hearth diameter of 20 feet and 12 tuyeres. It has averaged 2,290 NTHM (net ton of hot metal) per day of 8.2 NTHM per 100 cubic feet of working volume. ``C`` Furnace has a hearth diameter of 29 feet and 20 tuyeres. Both of these furnaces are single tap hole furnaces. Prior to its reline in 1991, ``C`` Furnace was producing at a rate of 3,300 NTHM/day or about 6.25 NTHM/100 cfwv. In November, 1994 it averaged 5,106 NTHM/day or 9.6 NTHM/100 cfwv. This paper discusses how the current production rates were achieved. Also, the areas that needed to be addressed as production increased will be described. These areas include casthouse arrangement and workload, hot metal ladle capacity, slag pot capacity and charging capability. Coupled with the high blast temperature capability, the furnace was provided with a new natural gas injection system that injected the gas through the blowpipes and a natural gas injection system to enrich the stove gas. Following the furnace reline, natural gas has been used in three ways: tuyere level control; combination injection; and stove gas enrichment. Coke consumption rate has also decreased per NTHM.

  9. Austenitic stainless steel and drill collar

    SciTech Connect (OSTI)

    Cordea, J. N.; Jasper, J. C.; Sheth, H. V.

    1985-03-05

    A non-magnetic austenitic stainless steel, and a drill collar fabricated therefrom solely by hot forging, the steel having a 0.2% yield strength of at least 85 ksi in the hot worked condition, high stress corrosion cracking resistance, good ductility, and low magnetic permeability even if cold worked, and consisting essentially of, in weight percent, from 0.12% to 0.20% carbon, 11% to 14% manganese, about 16% to about 19% chromium, 1.5% to 2.7% nickel, 0.30% to 0.45% nitrogen, 0.5% to 1.0% copper, about 0.75% maximum molybdenum, about 0.80% maximum silicon, about 0.04% maximum phosphorus, about 0.025% maximum sulfur, and balance essentially iron, with the carbon:nitrogen ratio not greater than 0.6:1.

  10. Decontamination of metals by melt refining/slagging. An annotated bibliography: Update on stainless steel and steel

    SciTech Connect (OSTI)

    Worchester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.; Mizia, R.E.

    1995-01-01

    The following presentation is an update to a previous annotation, i.e., WINCO-1138. The literature search and annotated review covers all metals used in the nuclear industries but the emphasis of this update is directed toward work performed on mild steels. As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste problems, Lockheed Idaho Technologies Co (LITCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small wide melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--2,000 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste and Pit 9/RWMC boxes. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development. The program plan will be jointly developed by Montana Tech and LITCO.

  11. Steel Market Development Institute Awards "Community Hero" Award...

    Broader source: Energy.gov (indexed) [DOE]

    Steel Market Development Institute Men and Women of Steel Awardees Steel Market Development Institute Men and Women of Steel Awardees At the 2016 North American International Auto ...

  12. SURFACE PREPARATION OF STEEL SUBSTRATES USING GRIT-BLASTING

    SciTech Connect (OSTI)

    Donna Post Guillen; D. J. Varacalle, Jr.; D. Deason; W. Rhodaberger; E. Sampson

    2005-05-01

    The primary purpose of grit blasting for thermal spray applications is to ensure a strong mechanical bond between the substrate and the coating by the enhanced roughening of the substrate material. This study presents statistically designed experiments that were accomplished to investigate the effect of abrasives on roughness for A36/1020 steel. The experiments were conducted using a Box statistical design of experiment (SDE) approach. Three grit blasting parameters and their effect on the resultant substrate roughness were investigated. These include blast media, blast pressure, and working distance. The substrates were characterized for roughness using surface profilometry. These attributes were correlated with the changes in operating parameters. Twin-Wire Electric Arc (TWEA) coatings of aluminum and zinc/aluminum were deposited on the grit-blasted substrates. These coatings were then tested for bond strength. Bond strength studies were conducted utilizing a portable adhesion tester following ASTM standard D4541.

  13. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  14. Nuclear containment steel liner corrosion workshop : final summary and recommendation report.

    SciTech Connect (OSTI)

    Erler, Bryan A.; Weyers, Richard E.; Sagues, Alberto; Petti, Jason P.; Berke, Neal Steven; Naus, Dan J.

    2011-07-01

    This report documents the proceedings of an expert panel workshop conducted to evaluate the mechanisms of corrosion for the steel liner in nuclear containment buildings. The U.S. Nuclear Regulatory Commission (NRC) sponsored this work which was conducted by Sandia National Laboratories. A workshop was conducted at the NRC Headquarters in Rockville, Maryland on September 2 and 3, 2010. Due to the safety function performed by the liner, the expert panel was assembled in order to address the full range of issues that may contribute to liner corrosion. This report is focused on corrosion that initiates from the outer surface of the liner, the surface that is in contact with the concrete containment building wall. Liner corrosion initiating on the outer diameter (OD) surface has been identified at several nuclear power plants, always associated with foreign material left embedded in the concrete. The potential contributing factors to liner corrosion were broken into five areas for discussion during the workshop. Those include nuclear power plant design and operation, corrosion of steel in contact with concrete, concrete aging and degradation, concrete/steel non-destructive examination (NDE), and concrete repair and corrosion mitigation. This report also includes the expert panel member's recommendations for future research.

  15. HSLA-100 steels: Influence of aging heat treatment on microstructure and properties

    SciTech Connect (OSTI)

    Mujahid, M.; Lis, A.K.; Garcia, C.I.; deArdo, A.J.

    1998-04-01

    The structural steels used in critical construction applications have traditionally been heat-treated low-alloy steels. These normalized and/or quenched and tempered steels derive strength from their carbon contents. Carbon is a very efficient and cost-effective element for increasing strength in ferrite-pearlite or tempered martensitic structures, but it is associated with poor notch toughness. Furthermore, it is well known that both the overall weldability and weldment toughness are inversely related to the carbon equivalent values, especially at high carbon contents. The stringent control needed for the welding of these traditional steels is one of the major causes of high fabrication costs. In order to reduce fabrication cost while simultaneously improving the quality of structural steels, a new family of high-strength low-alloy steels with copper additions (HSLA-100) has been developed. The alloy design philosophy of the new steels includes a reduction in the carbon content, which improves toughness and weldability.

  16. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOE Patents [OSTI]

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  17. Ancient Blacksmiths, The Iron Age, Damascus Steels, and Modern Metallurgy

    SciTech Connect (OSTI)

    Sherby, O.D.; Wadsworth, J.

    2000-09-11

    The history of iron and Damascus steels is described through the eyes of ancient blacksmiths. For example, evidence is presented that questions why the Iron Age could not have begun at about the same time as the early Bronze Age (i.e. approximately 7000 B.C.). It is also clear that ancient blacksmiths had enough information from their forging work, together with their observation of color changes during heating and their estimate of hardness by scratch tests, to have determined some key parts of the present-day iron-carbon phase diagram. The blacksmiths' greatest artistic accomplishments were the Damascus and Japanese steel swords. The Damascus sword was famous not only for its exceptional cutting edge and toughness, but also for its beautiful surface markings. Damascus steels are ultrahigh carbon steels (UHCSs) that contain from 1.0 to 2.1%. carbon. The modern metallurgical understanding of UHCSs has revealed that remarkable properties can be obtained in these hypereutectoid steels. The results achieved in UHCSs are attributed to the ability to place the carbon, in excess of the eutectoid composition, to do useful work that enhances the high temperature processing of carbon steels and that improves the low and intermediate temperature mechanical properties.

  18. 9 Cr-- 1 Mo steel material for high temperature application

    DOE Patents [OSTI]

    Jablonski, Paul D; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-11-27

    One or more embodiments relates to a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The 9 Cr-1 Mo steel has a tempered martensite microstructure and is comprised of both large (0.5-3 .mu.m) primary titanium carbides and small (5-50 nm) secondary titanium carbides in a ratio of. from about 1:1.5 to about 1.5:1. The 9 Cr-1 Mo steel may be fabricated using exemplary austenizing, rapid cooling, and tempering steps without subsequent hot working requirements. The 9 Cr-1 Mo steel exhibits improvements in total mass gain, yield strength, and time-to-rupture over ASTM P91 and ASTM P92 at the temperature and time conditions examined.

  19. Weldment for austenitic stainless steel and method

    DOE Patents [OSTI]

    Bagnall, Christopher; McBride, Marvin A.

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  20. High-performance steels

    SciTech Connect (OSTI)

    Barsom, J.M.

    1996-03-01

    Steel is the material of choice in structures such as storage tanks, gas and oil distribution pipelines, high-rise buildings, and bridges because of its strength, ductility, and fracture toughness, as well as its repairability and recyclability. Furthermore, these properties are continually being improved via advances in steelmaking, casting, rolling, and chemistry. Developments in steelmaking have led to alloys having low sulfur, sulfide shape control, and low hydrogen. They provide reduced chemical segregation, higher fracture toughness, better through-thickness and weld heat-affected zone properties, and lower susceptibility to hydrogen cracking. Processing has moved beyond traditional practices to designed combinations of controlled rolling and cooling known as thermomechanical control processes (TMCP). In fact, chemical composition control and TMCP now enable such precise adjustment of final properties that these alloys are now known as high-performance steels (HPS), engineered materials having properties tailored for specific applications.

  1. Measurement of intergranular attack in stainless steel using ultrasonic energy

    DOE Patents [OSTI]

    Mott, Gerry; Attaar, Mustan; Rishel, Rick D.

    1989-08-08

    Ultrasonic test methods are used to measure the depth of intergranular attack (IGA) in a stainless steel specimen. The ultrasonic test methods include a pitch-catch surface wave technique and a through-wall pulse-echo technique. When used in combination, these techniques can establish the extent of IGA on both the front and back surfaces of a stainless steel specimen from measurements made on only one surface.

  2. High-Alloy Ferritic Steels: Semi-Austenitic Stainless Steels...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    however, have low fracture toughness in high strength conditions and at low (subzero) temperature. ... Stainless Steels 1700 - 3 4.2 Heat treatment These alloys typically employ ...

  3. Developing Fatigue Pre-crack Procedure to Evaluate Fracture Toughness of Pipeline Steels Using Spiral Notch Torsion Test

    SciTech Connect (OSTI)

    Wang, Jy-An John; Tan, Ting; Jiang, Hao; Zhang, Wei; Feng, Zhili

    2012-10-01

    The spiral notch torsion test (SNTT) has been utilized to investigate the crack growth behavior of X52 steel base and welded materials used for hydrogen infrastructures. The X52 steel materials are received from a welded pipe using friction stir welding techniques. Finite element models were established to study the crack growth behavior of steel SNTT steel samples, which were assumed to be isotropic material. A series SNTT models were set up to cover various crack penetration cases, of which the ratios between crack depth to diameter (a/D ratio) ranging from 0.10 to 0.45. The evolution of compliance and energy release rates in the SNTT method have been investigated with different cases, including different geometries and materials. Indices of characteristic compliance and energy release rates have been proposed. Good agreement has been achieved between predictions from different cases in the same trend. These work shed lights on a successful protocol for SNTT application in wide range of structural materials. The further effort needed for compliance function development is to extend the current developed compliance function to the deep crack penetration arena, in the range of 0.55 to 0.85 to effectively determine fracture toughness for extremely tough materials.

  4. Pitting corrosion resistant austenite stainless steel

    DOE Patents [OSTI]

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  5. MECS 2006- Iron and Steel

    Office of Energy Efficiency and Renewable Energy (EERE)

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input, October 2012 (MECS 2006)

  6. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  7. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  8. Work Plan

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Work Plan NSSAB Members Vote on Work Plan Tasks; The Nevada Site Specific Advisory Board operates on a fiscal year basis and conducts work according to a NSSAB generated and U.S. Department of Energy (DOE) approved work plan. FY 2016 Work Plan Work plan items focus on providing recommendations to the DOE regarding the following subjects: soil contamination from historic atmospheric nuclear testing, remediation of contaminated facilities used to support historic testing, groundwater studies

  9. AISI/DOE Technology Roadmap Program: Characterization of Fatigue and Crash Performance of New Generation High Strength Steels for Automotive Applications

    SciTech Connect (OSTI)

    Brenda Yan; Dennis Urban

    2003-04-21

    A 2-year project (2001-2002) to generate fatigue and high strain data for a new generation of high strength steels (HSS) has been completed in December 2002. The project tested eleven steel grades, including Dual Phase (DP) steels, Transformation-Induced Plasticity (TRIP) steels, Bake Hardenable (BH) steels, and conventional High Strength Low Alloy (HSLA) steels. All of these steels are of great interest in automotive industry due to the potential benefit in weight reduction, improved fuel economy, enhanced crash energy management and total system cost savings. Fatigue behavior includes strain controlled fatigue data notch sensitivity for high strength steels. High strain rate behavior includes stress-strain data for strain rates from 0.001/s to 1000/s, which are considered the important strain rate ranges for crash event. The steels were tested in two phases, seven were tested in Phase 1 and the remaining steels were tested in Phase. In a addition to the fatigue data and high st rain rate data generated for the steels studied in the project, analyses of the testing results revealed that Advanced High Strength Steels (AHSS) exhibit significantly higher fatigue strength and crash energy absorption capability than conventional HSS. TRIP steels exhibit exceptionally better fatigue strength than steels of similar tensile strength but different microstructure, for conditions both with or without notches present

  10. Interaction of titanium-chromium diboride with carbon steels under glos discharge conditions

    SciTech Connect (OSTI)

    Globa, L.V.; Serebryakova, T.I.; Mukha, I.M.; Kholoptseva, T.V.

    1986-08-01

    This report is a continuation of the cycle of work on studying the conditions and processes of formation of the structures and phase composition in the zones of diffusion interaction of transition metal borides with carbon steels. An attempt was made to establish the rules of occurrence of diffusion processes in the zones of titanium-chromium diboride-carbon steels in a glow discharge. In connection with the significant difficulties in studying the structural and phase transformations in the thin layers of refractory coatings with the matrix the investigation was made of the zones of interaction of compact boride specimens with the corresponding steels, iron, and Armco iron. An analysis of the microstructures and the width of the zones of diffusion interaction of the titanium-chromium boride with the carbons steels and also the relationship of the microhardnesses in the (Ti, Cr) B/sub 2/-steel contact zone to the carbon content in the steel is shown.

  11. Low Temperature Irradiation Embrittlement of Reactor Pressure Vessel Steels

    SciTech Connect (OSTI)

    Wang, Jy-An John

    2015-08-01

    The embrittlement trend curve development project for HFIR reactor pressure vessel (RPV) steels was carried out with three major tasks. Which are (1) data collection to match that used in HFIR steel embrittlement trend published in 1994 Journal Nuclear Material by Remec et. al, (2) new embrittlement data of A212B steel that are not included in earlier HFIR RPV trend curve, and (3) the adjustment of nil-ductility-transition temperature (NDTT) shift data with the consideration of the irradiation temperature effect. An updated HFIR RPV steel embrittlement trend curve was developed, as described below. NDTT( C) = 23.85 log(x) + 203.3 log (x) + 434.7, with 2- uncertainty of 34.6 C, where parameter x is referred to total dpa. The developed update HFIR RPV embrittlement trend curve has higher embrittlement rate compared to that of the trend curve developed in 1994.

  12. Method of making high strength, tough alloy steel

    DOE Patents [OSTI]

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  13. Microstructural characterization of dissimilar welds between Incoloy 800H and 321 Austenitic Stainless Steel

    SciTech Connect (OSTI)

    Sayiram, G. Arivazhagan, N.

    2015-04-15

    In this work, the microstructural character of dissimilar welds between Incoloy 800H and 321 Stainless Steel has been discussed. The microscopic examination of the base metals, fusion zones and interfaces was characterized using an optical microscope and scanning electron microscopy. The results revealed precipitates of Ti (C, N) in the austenitic matrix along the grain boundaries of the base metals. Migration of grain boundaries in the Inconel 82 weld metal was very extensive when compared to Inconel 617 weldment. Epitaxial growth was observed in the 617 weldment which increases the strength and ductility of the weld metal. Unmixed zone near the fusion line between 321 Stainless Steel and Inconel 82 weld metal was identified. From the results, it has been concluded that Inconel 617 filler metal is a preferable choice for the joint between Incoloy 800H and 321 Stainless Steel. - Highlights: • Failure mechanisms produced by dissimilar welding of Incoloy 800H to AISI 321SS • Influence of filler wire on microstructure properties • Contemplative comparisons of metallurgical aspects of these weldments • Microstructure and chemical studies including metallography, SEM–EDS • EDS-line scan study at interface.

  14. JFE Steel Corp | Open Energy Information

    Open Energy Info (EERE)

    Corp Jump to: navigation, search Name: JFE Steel Corp Place: Tokyo, Tokyo, Japan Zip: 100-0011 Product: Japanese steel manufacturer; manufactures metallurgical silicon and plans to...

  15. Kobe Steel Ltd Kobelco | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search Name: Kobe Steel Ltd (Kobelco) Place: Kobe-shi, Hyogo, Japan Zip: 651-8585 Sector: Solar Product: Japanese steel manufacturer; manufactures PV...

  16. Improved Martensitic Steel for High Temperature Applications...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Improved Martensitic Steel for High Temperature Applications A stainless steel composition and heat treatment process for a high-temperature, titanium alloyed 9 Cr-1 molybdenum ...

  17. Mr. Frank Iannizzara Engineering Department Copperweld Steel...

    Office of Legacy Management (LM)

    Frank Iannizzara Engineering Department Copperweld Steel Company 4000 Mahoning Street ... (ORNL) performed a of the Copperweld Steel Company facility in Warren, Ohio. copy of ...

  18. High Mn austenitic stainless steel

    DOE Patents [OSTI]

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  19. Remedial investigation work plan for Bear Creek Valley Operable Unit 1 (S-3 Ponds, Boneyard/Burnyard, Oil Landfarm, Sanitary Landfill 1, and the Burial Grounds, including Oil Retention Ponds 1 and 2) at the Oak Ridge Y-12 Plant, Oak Ridge, Tennessee. Volume 1, Main text

    SciTech Connect (OSTI)

    Not Available

    1993-09-01

    The intent and scope of the work plan are to assemble all data necessary to facilitate selection of remediation alternatives for the sites in Bear Creek Valley Operable Unit 1 (BCV OU 1) such that the risk to human health and the environment is reduced to acceptable levels based on agreements with regulators. The ultimate goal is to develop a final Record Of Decision (ROD) for all of the OUs in BCV, including the integrator OU. However, the initial aim of the source OUs is to develop a ROD for interim measures. For source OUs such as BCV OU 1, data acquisition will not be carried out in a single event, but will be carried out in three stages that accommodate the schedule for developing a ROD for interim measures and the final site-wide ROD. The three stages are as follows: Stage 1, Assemble sufficient data to support decisions such as the need for removal actions, whether to continue with the remedial investigation (RI) process, or whether no further action is required. If the decision is made to continue the RI/FS process, then: Stage 2, Assemble sufficient data to allow for a ROD for interim measures that reduce risks to the human health and the environment. Stage 3, Provide input from the source OU that allows a final ROD to be issued for all OUs in the BCV hydrologic regime. One goal of the RI work plan will be to ensure that sampling operations required for the initial stage are not repeated at later stages. The overall goals of this RI are to define the nature and extent of contamination so that the impact of leachate, surface water runoff, and sediment from the OU I sites on the integrator OU can be evaluated, the risk to human health and the environment can be defined, and the general physical characteristics of the subsurface can be determined such that remedial alternatives can be screened.

  20. Synergistic Computational and Microstructural Design of Next- Generation High-Temperature Austenitic Stainless Steels

    SciTech Connect (OSTI)

    Karaman, Ibrahim; Arroyave, Raymundo

    2015-07-31

    The purpose of this project was to: 1) study deformation twinning, its evolution, thermal stability, and the contribution on mechanical response of the new advanced stainless steels, especially at elevated temperatures; 2) study alumina-scale formation on the surface, as an alternative for conventional chromium oxide, that shows better oxidation resistance, through alloy design; and 3) design new generation of high temperature stainless steels that form alumina scale and have thermally stable nano-twins. The work involved few baseline alloys for investigating the twin formation under tensile loading, thermal stability of these twins, and the role of deformation twins on the mechanical response of the alloys. These baseline alloys included Hadfield Steel (Fe-13Mn-1C), 316, 316L and 316N stainless steels. Another baseline alloy was studied for alumina-scale formation investigations. Hadfield steel showed twinning but undesired second phases formed at higher temperatures. 316N stainless steel did not show signs of deformation twinning. Conventional 316 stainless steel demonstrated extensive deformation twinning at room temperature. Investigations on this alloy, both in single crystalline and polycrystalline forms, showed that deformation twins evolve in a hierarchical manner, consisting of micron–sized bundles of nano-twins. The width of nano-twins stays almost constant as the extent of strain increases, but the width and number of the bundles increase with increasing strain. A systematic thermomechanical cycling study showed that the twins were stable at temperatures as high as 900°C, after the dislocations are annealed out. Using such cycles, volume fraction of the thermally stable deformation twins were increased up to 40% in 316 stainless steel. Using computational thermodynamics and kinetics calculations, we designed two generations of advanced austenitic stainless steels. In the first generation, Alloy 1, which had been proposed as an alumina

  1. Work with Biological Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    for proper development and review time. Training All resident LBNL users (those whose work authorization includes a JHA) must take the standard LBNL training courses for...

  2. Fillability of Thin-Wall Steel Castings

    SciTech Connect (OSTI)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  3. Phase Transformation in Cast Superaustenitic Stainless Steels

    SciTech Connect (OSTI)

    Nathaniel Steven Lee Phillips

    2006-12-12

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  4. Numerical and experimental evaluation of laser forming process for the shape correction in ultra high strength steels

    SciTech Connect (OSTI)

    Song, J. H.; Lee, J.; Lee, S.; Kim, E. Z.; Lee, N. K.; Lee, G. A.; Park, S. J.; Chu, A.

    2013-12-16

    In this paper, laser forming characteristics in ultra high strength steel with ultimate strength of 1200MPa are investigated numerically and experimentally. FE simulation is conducted to identify the response related to deformation and characterize the effect of laser power, beam diameter and scanning speed with respect to the bending angle for a square sheet part. The thermo-mechanical behaviors during the straight-line heating process are presented in terms of temperature, stress and strain. An experimental setup including a fiber laser with maximum mean power of 3.0 KW is used in the experiments. From the results in this work, it would be easily adjustment the laser power and the scanning speed by controlling the line energy for a bending operation of CP1180 steel sheets.

  5. MHK technology developments include current

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    technology developments include current energy conversion (CEC) devices, for example, hydrokinetic turbines that extract power from water currents (riverine, tidal, and ocean) and wave energy conversion (WEC) devices that extract power from wave motion. Sandia's MHK research leverages decades of experience in engineering, design, and analysis of wind power technologies, and its vast research complex, including high- performance computing (HPC), advanced materials and coatings, nondestructive

  6. The properties and weldability of low activation ferritic steels

    SciTech Connect (OSTI)

    Chin, B.A.

    1990-05-11

    A series of ferritic steels patterned on the chromium-molybdenum alloys, 2 1/4Cr--1Mo, 9Cr--1MoVNb and 12Cr--1MoVW, were tested for weldability. These steels are being developed as candidates for the first wall and blanket structures of fusion reactors. Use of these materials will minimize the long term radioactive hazards associated with disposal after service. In these low activation alloys, elements which become activated during irradiation with long half lives (Mo and Nb) are replaced. The major changes include the replacement of molybdenum with tungsten, the addition of vanadium in 2 1/4% Cr steels, and the replacement of niobium in the 9% Cr steel with tantalum. These replacement elements radically modify both the mechanical properties and weldability of the alloys. In this study, the effect of the alloy modifications on the microstructure and the mechanical properties of the welds are presented. Bainitic steels (2 1/4 Cr%) usually exhibit good weldability, while the martensitic steels (5, 9 and 12 Cr%) are suspectable to embrittlement in the heat affected zone (HAZ). The objective of this study was to characterize the welded microstructure and mechanical properties of these low activation alloys. Autogeneous bead-on-plate welds were produced using the gas tungsten arc welding (GTAW) process. Microstructure, microhardness, weld bend and tensile test results are reported for the base metal, heat affected zone and fusion zone of the weld. 46 refs., 36 figs., 14 tabs.

  7. Successful development and application of high performance plate steels

    SciTech Connect (OSTI)

    Wilson, A.D.

    1995-12-31

    New high performance plate steels (HPPS) are developed in reaction to customer requirements and the availability of essential steelmaking facilities. In this decade significant improvements to steelmaking equipment has made possible the development and production of a variety of new HPPS. Four case studies are presented reviewing the key metallurgical needs and the innovative steel processing that was required. These applications include: (1) Hydrogen Induced Cracking Resistant A516 C-Mn pressure vessel steel with ultra low sulfur and controlled carbon equivalent levels, (2) Temper Embrittlement Resistant A387 Cr-Mo alloy steels for high temperature pressure vessels with low phosphorus, J Factor and sulfur levels with high toughness, (3) formable, weldable, 400HB abrasion resistant alloy steels, which are produced with extra low sulfur levels, reduced carbon and carbon equivalent levels and rigorous heat treatment controls, and (4) weldable, high strength structural steels with low carbon levels, based on Cu-Ni precipitation hardening and A710. Future opportunities for HPPS will result with the installation of additional new steelmaking facilities.

  8. Qualification of welded super 13%Cr martensitic stainless steels for sour service applications

    SciTech Connect (OSTI)

    Enerhaug, J.; Eliassen, S.L.; Kvaale, P.E.

    1997-08-01

    A test program has been carried out to qualify welded super 13%Cr stainless steels for sour service applications. The test program included weldability trials, weld simulations, mechanical testing and corrosion testing of 13%Cr steels from five different steel mills. Two of the tested steels have been qualified for use as flowline materials in some parts of new sour service fields. The result shows excellent weldability properties and acceptable corrosion properties. Post weld heat treatment (PWHT) of the welds improved the resistance towards sulfide stress corrosion cracking significantly.

  9. Summary of work on coatings and claddings for fossil energy applications

    SciTech Connect (OSTI)

    Swindeman, R.W.

    1993-05-01

    A summary of efforts to examine coatings and cladding materials for high-strength austenitic steels is provided. Chromized coatings on 17--14CuMo stainless steel and a modified type 316 (HT-UPS) stainless steel were investigated. Claddings included alloy 671, 690, and an iron-aluminide intermetallic alloy. Structural alloys that were clad included type 304 stainless steel, modified type 316 stainless steel, and modified alloy 800H. The capability of producing co-extruded tubing of the experimental alloys was demonstrated.

  10. Panasonic Electric Works Ltd formerly Matsushita Electric Works...

    Open Energy Info (EERE)

    Electric Works Ltd (formerly Matsushita Electric Works) Place: Kadoma-shi, Osaka, Japan Zip: 571-8686 Product: Japanese manufacturer of mainly electric appliances including...

  11. An overview of bar and seamless tubular microalloyed steels for structural application

    SciTech Connect (OSTI)

    Aloi, N.E. Jr.; Luksa, J.E.

    1995-12-31

    Medium-carbon (0.15 to 0.40 wt.% C) vanadium microalloyed steels produced as large-diameter bar and seamless tubular long products have been successfully applied to structural applications. Microalloyed steels such as WMA-65 and WMA-80 are designed to replace either quenched-and-tempered or hot-rolled carbon steels. Incentives for converting to microalloyed steels include reduced material and processing costs or allowance for smaller, lighter components through increased strength realized through microalloying. Structural steels that require good weldability are restricted to lower carbon and alloy levels and thus are excellent candidates for microalloyed steels. Processing of high-strength vanadium-carbonitride precipitation-strengthened ferrite/pearlite microalloyed steel long products includes controlling bar rolling of sizes from 50 mm (2 in.) to 305 mm (12 in.) OD, or tube piercing of sizes from 38 mm (1.5 in.) to 320 mm (12.5 in.) OD, and air cooling at the steel mill. Bar products may be subsequently forged where controlled processing must also be performed to meet the desired properties. Both bar and tubing products are described. Chemical composition, mechanical properties, and weldability of the processed microalloyed steels are also discussed.

  12. Method for reducing formation of electrically resistive layer on ferritic stainless steels

    SciTech Connect (OSTI)

    Rakowski, James M.

    2013-09-10

    A method of reducing the formation of electrically resistive scale on a an article comprising a silicon-containing ferritic stainless subjected to oxidizing conditions in service includes, prior to placing the article in service, subjecting the article to conditions under which silica, which includes silicon derived from the steel, forms on a surface of the steel. Optionally, at least a portion of the silica is removed from the surface to placing the article in service. A ferritic stainless steel alloy having a reduced tendency to form silica on at least a surface thereof also is provided. The steel includes a near-surface region that has been depleted of silicon relative to a remainder of the steel.

  13. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect (OSTI)

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  14. Advanced steel reheat furnace

    SciTech Connect (OSTI)

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  15. High-Alloy Ferritic Steels: Martensitic Stainless Steels, Precipitatio...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... Metall Trans 12A (1981) 2138-2141. 7. LW Tsay, WC Lee, RK Shiue and JK Wu. Notch tensile properties of laser-surface-annealed 17-4 PH stainless steel in hydrogen-related ...

  16. Low Mn alloy steel for cryogenic service and method of preparation

    DOE Patents [OSTI]

    Morris, Jr., John W.; Niikura, Masakazu

    1981-01-01

    A ferritic cryogenic steel which has a relatively low (about 4-6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4-6% manganese, 0.02-0.06% carbon, 0.1-0.4% molybdenum and 0-3% nickel.

  17. Working Copy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    At DOE Working At DOE Working At DOE Only Here...Will you Define the Future of Energy The people of DOE are engaged in a wide range of challenging and innovative work - from participating in groundbreaking international initiatives like the Global Nuclear Partnership, to solar power demonstration projects, to projects that convert captured carbon dioxide (CO2) emissions from industrial sources into fuel, plastics, and fertilizers. Only here can the diversity of activities throughout our

  18. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical ...

  19. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations castingops.pdf (875.11 KB) More Documents & Publications Steel Industry Technology Roadmap ITP Steel: ...

  20. Nano-composite stainless steel (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    Patent: Nano-composite stainless steel Citation Details In-Document Search Title: Nano-composite stainless steel A composite stainless steel composition is composed essentially of, ...

  1. Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining AutoSteel ... More Documents & Publications AutoSteel Partnership: Fatigue of AHSS Strain Rate ...

  2. Auto/Steel Partnership: Hydroforming Materials and Lubricant...

    Broader source: Energy.gov (indexed) [DOE]

    FY 2008 Progress Report for Lightweighting Materials - 5. Automotive Metals-Steel FY 2009 Progress Report for Lightweighting Materials - 5. Automotive Metals - Steel AutoSteel ...

  3. Hydrogen Embrittlement in Pipeline Steels

    Broader source: Energy.gov (indexed) [DOE]

    Division Material Measurement Laboratory Cheaper vs Safe?: Does it have to be choice * Steel is sold by the ton * X80 costs about the same as a X42ton * Use less X80, therefore ...

  4. Great Lakes Steel -- PCI facility

    SciTech Connect (OSTI)

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  5. Electrochemical Dezincing of Steel Scrap

    Office of Energy Efficiency and Renewable Energy (EERE)

    Half of the steel produced in the United States is derived from scrap. With zinc-coated prompt scrap increasing fivefold since 1980, steelmakers are feeling the effect of increased contaminant...

  6. Greenhouse Gas Mitigation Options in ISEEM Global Energy Model: 2010-2050 Scenario Analysis for Least-Cost Carbon Reduction in Iron and Steel Sector

    SciTech Connect (OSTI)

    Karali, Nihan; Xu, Tengfang; Sathaye, Jayant

    2013-12-01

    The goal of the modeling work carried out in this project was to quantify long-term scenarios for the future emission reduction potentials in the iron and steel sector. The main focus of the project is to examine the impacts of carbon reduction options in the U.S. iron and steel sector under a set of selected scenarios. In order to advance the understanding of carbon emission reduction potential on the national and global scales, and to evaluate the regional impacts of potential U.S. mitigation strategies (e.g., commodity and carbon trading), we also included and examined the carbon reduction scenarios in China’s and India’s iron and steel sectors in this project. For this purpose, a new bottom-up energy modeling framework, the Industrial Sector Energy Efficiency Modeling (ISEEM), (Karali et al. 2012) was used to provide detailed annual projections starting from 2010 through 2050. We used the ISEEM modeling framework to carry out detailed analysis, on a country-by-country basis, for the U.S., China’s, and India’s iron and steel sectors. The ISEEM model applicable to iron and steel section, called ISEEM-IS, is developed to estimate and evaluate carbon emissions scenarios under several alternative mitigation options - including policies (e.g., carbon caps), commodity trading, and carbon trading. The projections will help us to better understand emission reduction potentials with technological and economic implications. The database for input of ISEEM-IS model consists of data and information compiled from various resources such as World Steel Association (WSA), the U.S. Geological Survey (USGS), China Steel Year Books, India Bureau of Mines (IBM), Energy Information Administration (EIA), and recent LBNL studies on bottom-up techno-economic analysis of energy efficiency measures in the iron and steel sector of the U.S., China, and India, including long-term steel production in China. In the ISEEM-IS model, production technology and manufacturing details are

  7. Including Retro-Commissioning in Federal Energy Savings Performance...

    Energy Savers [EERE]

    the cost of the survey. Developing a detailed scope of work and a fixed price for this work is important to eliminate risk to the Agency and the ESCo. Including a detailed scope...

  8. Structural integrity assessment of type 201LN stainless steel cryogenic pressure vessels

    SciTech Connect (OSTI)

    Rana, M.D.; Zawierucha, R.

    1995-12-01

    The ASME Boiler and Pressure Vessel Code Committee approved the Code Case 2123 in 1992 which allows the use of Type 201LN stainless steel in the construction of ASME Section VIII, Division 1 and Division 2 pressure vessels for -320{degrees}F applications. Type 201LN stainless steel is a nitrogen strengthened modified version of ASTM A240, Type 201 stainless steel with a restricted chemistry. The Code allowable design stresses for Type 201LN for Division 1 vessels are approximately 27% higher than Type 304 stainless steel and equal to that of the 5 Ni and 9 Ni steels. This paper discusses the important features of the Code Case 2123 and the structural integrity assessment of Type 201LN stainless steel cryogenic vessels. Tensile, Charpy-V-notch and fracture properties have been obtained on several heats of this steel including weldments. A linear-elastic fracture mechanics analysis has been conducted to assess the expected fracture mode and the fracture-critical crack sizes. The results have been compared with Type 304 stainless steel, 5 Ni and 9 Ni steel vessels.

  9. Microstructural evolution of type 304 and 316 stainless steels under neutron irradiation at LWR relevant conditions

    SciTech Connect (OSTI)

    Tan, Lizhen; Stoller, Roger E.; Field, Kevin G.; Yang, Ying; Morgan, Dane; Wirth, Brian D.; Gussev, Maxim N.; Busby, Jeremy T.; Nam, H.

    2015-12-11

    Extension of light water reactors' useful life will expose austenitic internal core components to irradiation damage levels beyond 100 displacements per atom (dpa), which will lead to profound microstructural evolution and consequent degradation of macroscopic properties. Microstructural evolution, including Frank loops, cavities, precipitates, and segregation at boundaries and the resultant radiation hardening in type 304 and 316 stainless steel (SS) variants, were studied in this work via experimental characterization and multiple simulation methods. Experimental data for up to 40 heats of type 304SS and 316SS variants irradiated in different reactors to 0.6–120 dpa at 275–375°C were either generated from this work or collected from literature reports. These experimental data were then combined with models of Frank loop and cavity evolution, computational thermodynamics and precipitation, and ab initio and rate theory integrated radiation-induced segregation models to provide insights into microstructural evolution and degradation at higher radiation doses.

  10. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect (OSTI)

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  11. Rolling bearing life models and steel internal cleanliness

    SciTech Connect (OSTI)

    Beswick, J.; Gabelli, A.; Ioannides, S.; Tripp, J.H.; Voskamp, A.P.

    1999-07-01

    The most widely used steel grade for rolling bearings is based on a steel composition first used almost a hundred years ago, the so-called 1C-1.5Cr steel. This steel is used either in a selective surface induction hardened conditions or in a through hardened heat treated condition, both yielding exceptional structural and contact fatigue properties. The Lundberg and Palmgren rolling bearing life prediction model, published in 1947, was the first analytical approach to bearing performance prediction, subsequently becoming a widely accepted basis for rolling bearing life calculations. At that time the fatigue life of rolling bearings was dominated by the classical sub-surface initiated failure mode. This mode results from the accumulation of micro-plastic strain at the depth of maximum Hertzian stress and is accelerated by the stress concentrations occurring at the micro internal defects. In common with all fatigue processes, rolling bearing failure is a statistical process: the failures of bearings with high inclusion content tested at high stress levels belong to the well-known family of Weibull distributions. Steady improvements in bearing steel cleanliness due, amongst other things, to the introduction of secondary metallurgy steel making techniques, have resulted in a significantly increased rolling bearing life and load carrying capacity. In recognition of this, in 1985 Ioannides and Harris introduced a new fatigue life model for rolling bearings, comprising a more widely applicable approach to the modeling of bearing life based on the relevant failure mode. Subsequently this has been extended to include effects of hardness and of micro-inclusion distributions in state-of-the-art clean bearing steel.

  12. Micro-alloying of steels. February 1977-April 1989 (Citations from the COMPENDEX data base). Report for February 1977-April 1989

    SciTech Connect (OSTI)

    Not Available

    1989-04-01

    This bibliography contains citations concerning production techniques, performance, and applications of microalloyed steels. Various microalloying materials are examined including niobium, vanadium, titanium, niobium/vanadium, aluminum, boron, molybdenum, and zirconium. Microalloying effects on the mechanical properties, corrosion resistance, metallurgical properties, and hot plasticity of steels are presented. Applications of microalloyed steels in the construction-steel industry, physical properties of microalloyed steels, low-temperature service behavior, weldability, formability, and resistance to corrosion are discussed. (Contains 81 citations fully indexed and including a title list.)

  13. Weldability of an abrasion-resistant steel

    SciTech Connect (OSTI)

    Adonyi, Y.; Domis, W.F.; Chen, C.C.

    1995-12-31

    The welding performance of a low-carbon-equivalent, abrasion-resistant steel newly developed for the mining industry was studied using a combination of simulative and actual weldability tests. The susceptibility to hydrogen-induced cracking in the weld-metal and heat-affected zones (HAZ), as well as the potential loss of strength and toughness in the HAZ, were evaluated. Simulative testing included the use of the Gleeble 1500 thermomechanical simulator to produce single and multiple-pass weld HAZ microstructures on CVN-size specimens. The effects of heat input, interpass temperature, and post-weld heat treatment (PWHT) on the HAZ microstructure and properties were determined. Additionally, a computer software was used to predict theoretical HAZ hardnesses and volume fraction of phases as a function of cooling rates. The actual welding tests included the Gapped Bead-on-Plate and the Y-groove tests to determine the weld-metal and HAZ susceptibility to hydrogen-induced cracking. Three heat inputs, two diffusible hydrogen and two weld-metal yield-strength levels were used for the actual welding stage. Good correlation was found between microstructure predictions, physical simulations, and actual weld testing results. The new steel was found to be highly weldable because of the low preheat required to avoid HAZ hydrogen induced cracking. All aspects of weld-metal and HAZ cracking behavior had to be addressed for a complete weldability characterization. It was also found that use of excessive heat inputs and PWHT should be avoided when welding this type of steels.

  14. Battery and fuel cell electrodes containing stainless steel charging additive

    DOE Patents [OSTI]

    Zuckerbrod, David; Gibney, Ann

    1984-01-01

    An electrode for use in electrochemical energy cells is made, comprising a hydrophilic layer and a hydrophobic layer, where the hydrophilic layer comprises a hydrophilic composite which includes: (i) carbon particles; (ii) stainless steel particles; (iii) a nonwetting agent; and (iv) a catalyst, where at least one current collector contacts said composite.

  15. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Hovanski, Yuri; Santella, M. L.; Grant, Glenn J.

    2009-12-28

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  16. Steel catenary risers for semisubmersible based floating production systems

    SciTech Connect (OSTI)

    Hays, P.R.

    1996-12-31

    The DeepStar production riser committee has investigated the feasibility of using steel catenary risers (SCRs) in water depths of 3,000--6,000 ft. Using Sonat`s George Richardson as the base semisubmersible, DeepStar has examined both extreme event response and fatigue life of an SCR made of pipe sections welded end-to-end. Concepts using alternative materials were investigated. This included steel, steel with titanium and titanium catenary risers. The pros and cons of frequency domain versus time domain analysis were investigated with a commercially available analysis package. A second study outlined a definitive analysis procedure which optimized the analysis time requirements. Analyses showed that steel catenary risers are feasible for semisubmersible based floating production systems. For the DeepStar Gulf of Mexico design criteria, alternative materials are not required. The greatest fatigue damage occurs in the touchdown region of the riser. Mild sea states contribute most to fatigue damage near riser touchdown. Wave drift and wind forces provide a significant contribution to touchdown area fatigue damage. Estimated fatigue lives are unacceptable. Although the rotations of the upper end of the riser are large relative to an SCR attached to a TLP, the rotation required can probably be accommodated with existing technology. For the case of product export, steel catenary risers provide very cost effective and readily installable deep water riser alternatives.

  17. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect (OSTI)

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels; and, (5) Published report on The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  18. Practical handbook of stainless steels and nickel alloys

    SciTech Connect (OSTI)

    Lamb, S.

    1999-07-01

    This new handbook is an up-to-date technical guide to the grades, properties, fabrication characteristics, and applications of stainless steels and nickel alloys. The individual chapters were written by industry experts and focus on the key properties and alloy characteristics important in material selection and specification as well as the practical factors that influence the development and application of these materials. The contents include: alloy grades and their welding and fabrication characteristics and their application; monel metal; iron-based and nickel-based alloys; ferritic, austenitic, superaustenitic, and martensitic stainless steels; hastelloys; alloys 20, G, and 825; AOD and new refining technology; duplex stainless steels; 6-Mo alloys; corrosion-resistant castings; specification cross-reference tables; trade names; hardness conversions; list of common abbreviations.

  19. Metallic sheathing for protection of steel in seawater

    SciTech Connect (OSTI)

    Kirk, W.W.

    1987-09-01

    A review of 37 years of experience with metallic sheathing to protect the splash and tidal zones of structural steel in seawater is presented. Variations in the corrosivity of the environment from zone to zone on a vertical structure and the interdependence among them are discussed. Corrosion-resistant alloys for sheathing include Monel (NiCu) Alloy 400, copper-nickel alloys, and stainless steel. The advantages and disadvantages of these noble alloys are compared with those of other protective materials such as paint coatings, concrete, polymers, and steel itself. Adequate protection of hot risers is critical and quite easily provided through proper design and sheathing attachment. The use of 90:10 copper-nickel Alloy C70600 is gaining visibility with progressive technology to provide biofouling control as well as corrosion protection.

  20. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    SciTech Connect (OSTI)

    Hasanbeigi, Ali; Price, Lynn; Aden, Nathaniel; Chunxia, Zhang; Xiuping, Li; Fangqin, Shangguan

    2011-06-15

    Production of iron and steel is an energy-intensive manufacturing process. In 2006, the iron and steel industry accounted for 13.6% and 1.4% of primary energy consumption in China and the U.S., respectively (U.S. DOE/EIA, 2010a; Zhang et al., 2010). The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study is to develop a methodology for making an accurate comparison of the energy intensity (energy use per unit of steel produced) of steel production. The methodology is applied to the steel industry in China and the U.S. The methodology addresses issues related to boundary definitions, conversion factors, and indicators in order to develop a common framework for comparing steel industry energy use. This study uses a bottom-up, physical-based method to compare the energy intensity of China and U.S. crude steel production in 2006. This year was chosen in order to maximize the availability of comparable steel-sector data. However, data published in China and the U.S. are not always consistent in terms of analytical scope, conversion factors, and information on adoption of energy-saving technologies. This study is primarily based on published annual data from the China Iron & Steel Association and National Bureau of Statistics in China and the Energy Information Agency in the U.S. This report found that the energy intensity of steel production is lower in the United States than China primarily due to structural differences in the steel industry in these two countries. In order to understand the differences in energy intensity of steel production in both countries, this report identified key determinants of sector energy use in both countries. Five determinants analyzed in this report include: share of electric arc furnaces in total steel production, sector penetration of energy-efficiency technologies, scale of production equipment, fuel shares in the iron and steel

  1. H-Series Cast Austenitic Stainless Steels

    Broader source: Energy.gov [DOE]

    Cast H-Series austenitic steels are used extensively in several industries for a broad range of high-temperature applications. The H-Series stainless steels have evolved over many years of complex...

  2. EERE Success Story-Steel Mill Powered by Waste Heat Recovery System |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Steel Mill Powered by Waste Heat Recovery System EERE Success Story-Steel Mill Powered by Waste Heat Recovery System May 16, 2013 - 12:00am Addthis EERE worked with ArcelorMittal USA, Inc. to install an efficient recovery boiler to burn blast furnace gases generated during iron-making operations to produce electricity and steam onsite at the company's Indiana Harbor Steel Mill in East Chicago, Indiana. The steam is being used to drive existing turbogenerators onsite,

  3. Preliminary investigation of steel compatibility with potential materials of construction for UF6 cylinder chocks

    SciTech Connect (OSTI)

    Pawel, S.J.; Ziehlke, K.T.; Swindeman, C.J.

    1992-12-01

    A set of compatibility experiments was performed to assess corrosion susceptibility of mild steel in long term contact with UF{sub 6} cylinder chocking materials and the atmosphere. Chock materials considered included concrete, pressure-treated wood, and creosote-treated wood. Immersion tests (panels partially submerged, 1000 h, 38 C), resistance probe measurements (600 h, ambient), and cyclic polarization tests on steel in leachate solutions generated from each chock material were performed. Results indicate that the long term corrosion susceptibility of mild steel in contact with concrete and the atmosphere is at least the equivalent of -- and under some conditions superior to -- that for steel in contact with pressure-treated or creosote-treated wood. No corrosion-related limitation for concrete chocks for long term support of mild steel UF{sub 6} cylinders was identified.

  4. ITP Steel: Steel Industry Marginal Opportunity Study September 2005

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Marginal Opportunity Study Energetics, Inc. for the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy Industrial Technologies Program September 2005 1 Table of Contents Introduction.....................................................................................................................- 1 - Ore-Based Steelmaking: Bandwidth and Opportunities................................................- 3 - EAF Steelmaking: Bandwidth and

  5. Working Copy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    1 Effective Date: 02/03/14 WP 12-IS.01-6 Revision 11 Industrial Safety Program - Visitor, Vendor, User, Tenant, and Subcontractor Safety Controls Cognizant Section: Industrial Safety/Industrial Hygiene Approved By: Tom Ferguson Working Copy Industrial Safety Program - Visitor, Vendor, User, Tenant, and Subcontractor Safety Controls WP 12-IS.01-6, Rev. 11 2 TABLE OF CONTENTS CHANGE HISTORY SUMMARY ..................................................................................... 7 ACRONYMS AND

  6. Working Copy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    DOE/WIPP-99-2286 Waste Isolation Pilot Plant Environmental Notification or Reporting Implementation Plan Revision 7 U.S. Department of Energy December 2013 This document supersedes DOE/WIPP-99-2286, Rev. 6. Working Copy Waste Isolation Pilot Plant Environmental Notification or Reporting Implementation Plan DOE/WIPP-99-2286, Rev. 7 2 TABLE OF CONTENTSCHANGE HISTORY SUMMARY .............................................. 3 ACRONYMS AND ABBREVIATIONS

  7. Work with Biological Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Work with Biological Materials Print Planning A complete Experiment Safety Sheet (ESS) is required before work can be done at the ALS. This ESS is either a part of the proposal process or may be completed as an independent document. In the ESS, identify each material (including all biological materials) with which you will be working. The regulatory oversight for biological work is very complicated and we need to understand the risk levels involved with the material you plan to use at the ALS,

  8. Work with Biological Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Work with Biological Materials Print Planning A complete Experiment Safety Sheet (ESS) is required before work can be done at the ALS. This ESS is either a part of the proposal process or may be completed as an independent document. In the ESS, identify each material (including all biological materials) with which you will be working. The regulatory oversight for biological work is very complicated and we need to understand the risk levels involved with the material you plan to use at the ALS,

  9. Work with Biological Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Work with Biological Materials Print Planning A complete Experiment Safety Sheet (ESS) is required before work can be done at the ALS. This ESS is either a part of the proposal process or may be completed as an independent document. In the ESS, identify each material (including all biological materials) with which you will be working. The regulatory oversight for biological work is very complicated and we need to understand the risk levels involved with the material you plan to use at the ALS,

  10. Recovery Act: Waste Energy Project at AK Steel Corporation Middletown

    SciTech Connect (OSTI)

    Joyce, Jeffrey

    2012-06-30

    In 2008, Air Products and Chemicals, Inc. (Air Products) began development of a project to beneficially utilize waste blast furnace topgas generated in the course of the iron-making process at AK Steel Corporations Middletown, Ohio works. In early 2010, Air Products was awarded DOE Assistance Agreement DE-EE002736 to further develop and build the combined-cycle power generation facility. In June 2012, Air Products and AK Steel Corporation terminated work when it was determined that the project would not be economically viable at that time nor in the foreseeable future. The project would have achieved the FOA-0000044 Statement of Project Objectives by demonstrating, at a commercial scale, the technology to capture, treat, and convert blast furnace topgas into electric power and thermal energy.

  11. Reliability-based condition assessment of steel containment and liners

    SciTech Connect (OSTI)

    Ellingwood, B.; Bhattacharya, B.; Zheng, R.

    1996-11-01

    Steel containments and liners in nuclear power plants may be exposed to aggressive environments that may cause their strength and stiffness to decrease during the plant service life. Among the factors recognized as having the potential to cause structural deterioration are uniform, pitting or crevice corrosion; fatigue, including crack initiation and propagation to fracture; elevated temperature; and irradiation. The evaluation of steel containments and liners for continued service must provide assurance that they are able to withstand future extreme loads during the service period with a level of reliability that is sufficient for public safety. Rational methodologies to provide such assurances can be developed using modern structural reliability analysis principles that take uncertainties in loading, strength, and degradation resulting from environmental factors into account. The research described in this report is in support of the Steel Containments and Liners Program being conducted for the US Nuclear Regulatory Commission by the Oak Ridge National Laboratory. The research demonstrates the feasibility of using reliability analysis as a tool for performing condition assessments and service life predictions of steel containments and liners. Mathematical models that describe time-dependent changes in steel due to aggressive environmental factors are identified, and statistical data supporting the use of these models in time-dependent reliability analysis are summarized. The analysis of steel containment fragility is described, and simple illustrations of the impact on reliability of structural degradation are provided. The role of nondestructive evaluation in time-dependent reliability analysis, both in terms of defect detection and sizing, is examined. A Markov model provides a tool for accounting for time-dependent changes in damage condition of a structural component or system. 151 refs.

  12. Final Report: No{sub x} Emissions from By Product Fuel Combustion in Steel Making, September 15, 1996 - October 15, 1999

    SciTech Connect (OSTI)

    Pershing, David W.; Lighty, JoAnn S.; Eddings, Eric G.; Cacciatore, David A.

    1999-01-28

    Exhaust gases from the primary operations in the steel making process are almost exclusively utilized as supplemental fuels within the steel plant. These by-product fuels include blast furnace gas (BFG) and coke oven gas (COG) which contain mixtures of H{sub 2}, CO, CH{sub 4} and trace amounts of some heavier hydrocarbons and the impurities NH{sub 3} and HCN. These fuels are burned alone or in combination with natural gas to fire the coke ovens, blast furnace stoves utility boilers and metal working furnaces. The utilization of these by-product fuels reduces the waste gas emissions at the steel mill and reduces the requirements for outside fuel sources. However, as with primary fuel sources, the combustion of these by-product fuel blends does produce hazardous pollutants, in particular nitrogen oxides, and because these are atypical fuel blends of varying composition, the pollutant formation is not well understood. The objective of this research was to develop an understanding of the mechanisms controlling NO{sub x} formation from the combustion of by-product fuels from the steel industry and investigate control and design options to minimize emissions. The minimization strategies investigated were constrained by limits on CO and hydrocarbon emissions, both of which increased under fuel-rich combustion scenarios that resulted in reduced NO{sub x} emissions. Also, the minimization strategies were constrained by the need for reasonable heat generation rates in the furnaces that employ these by-product fuels, so that product steel quality is not adversely affected.

  13. Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Embrittlement of Pipeline Steels: Causes and Remediation P. Sofronis, I. M. Robertson, D. D. Johnson University of Illinois at Urbana-Champaign Hydrogen Pipeline Working Group Workshop Augusta, GA, August 30, 2005 Funding and Duration * Timeline - Project start date: 7/20/05 - Project end date: 7/19/09 - Percent complete: 0.1% * Budget: Total project funding: 300k/yr * DOE share: 75% * Contractor share: 25% * Barriers - Hydrogen embrittlement of pipelines and remediation (mixing with water

  14. DOE - Office of Legacy Management -- U S Steel Co National Tube Div Christy

    Office of Legacy Management (LM)

    Park Works - PA 35 Steel Co National Tube Div Christy Park Works - PA 35 FUSRAP Considered Sites Site: U. S. STEEL CO., NATIONAL TUBE DIV., CHRISTY PARK WORKS (PA.35) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: National Tube Division PA.35-1 Location: McKeesport , Pennsylvania PA.35-1 Evaluation Year: 1994 PA.35-2 Site Operations: Metal fabrication operations. Pierced normal uranium billets by the three roll Assel Mill process. PA.35-1

  15. Multi analysis of the effect of grain size on the dynamic behavior of microalloyed steels

    SciTech Connect (OSTI)

    Zurek, Anna K; Muszka, K; Majta, J; Wielgus, M

    2009-01-01

    This study presents some aspects of multiscale analysis and modeling of variously structured materials behavior in quasi-static and dynamic loading conditions. The investigation was performed for two different materials of common application: high strength microalloyed steel (HSLA, X65), and as a reference more ductile material, Ti-IF steel. The MaxStrain technique and one pass hot rolling processes were used to produce ultrafine-grained and coarse-grained materials. The efficiency and inhomogeneity of microstructure refinement were examined because of their important role in work hardening and the initiation and growth of fracture under tensile stresses. It is shown that the combination of microstructures characterized by their different features contributes to the dynamic behavior and final properties of the product. In particular, the role of solute segregation at grain boundaries as well as precipitation of carbonitrides in coarse and ultrafine-grained structures is assessed. The predicted mechanical response of ultrafine-grained structures, using modified KHL model is in reasonable agreement with the experiments. This is a result of proper representation of the role of dislocation structure and the grain boundary and their multiscale effects included in this model.

  16. Cast CF8C-Plus Stainless Steel for Turbocharger Applications

    SciTech Connect (OSTI)

    Maziasz, P.J.; Shyam, A.; Evans, N.D.; Pattabiraman, K. (Honeywell Turbo Technologies

    2010-06-30

    The purpose of this Cooperative Research and Development Agreement (CRADA) project is to provide the critical test data needed to qualify CF8C-Plus cast stainless steel for commercial production and use for turbocharger housings with upgraded performance and durability relative to standard commercial cast irons or stainless steels. The turbocharger technologies include, but are not limited to, heavy-duty highway diesel engines, and passenger vehicle diesel and gasoline engines. This CRADA provides additional critical high-temperature mechanical properties testing and data analysis needed to quality the new CF8C-Plus steels for turbocharger housing applications.

  17. DOE - Office of Legacy Management -- Sutton Steele and Steele Co - TX 09

    Office of Legacy Management (LM)

    Sutton Steele and Steele Co - TX 09 FUSRAP Considered Sites Site: SUTTON, STEELE & STEELE CO. (TX.09) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: Sutton, Steele & Steele, Inc. TX.09-1 Location: Dallas , Texas TX.09-1 Evaluation Year: 1993 TX.09-2 Site Operations: Conducted operations to separate Uranium shot by means of air float tables and conducted research to air classify C-Liner and C-Special materials. TX.09-1 TX.09-3 TX.09-4 TX.09-5

  18. Microstructure evolution and mechanical behavior of a high strength dual-phase steel under monotonic loading

    SciTech Connect (OSTI)

    Nesterova, E.V.; Bouvier, S.; Bacroix, B.

    2015-02-15

    Transmission electron microscopy (TEM) microstructures of a high-strength dual-phase steel DP800 have been examined after moderate plastic deformations in simple shear and uniaxial tension. Special attention has been paid to the effect of the intergranular hard phase (martensite) on the microstructure evolution in the near-grain boundary regions. Quantitative parameters of dislocation patterning have been determined and compared with the similar characteristics of previously examined single-phase steels. The dislocation patterning in the interiors of the ferrite grains in DP800 steel is found to be similar to that already observed in the single-phase IF (Interstitial Free) steel whereas the martensite-affected zones present a delay in patterning and display very high gradients of continuous (gradual) disorientations associated with local internal stresses. The above stresses are shown to control the work-hardening of dual-phase materials at moderate strains for monotonic loading and are assumed to influence their microstructure evolution and mechanical behavior under strain-path changes. - Highlights: • The microstructure evolution has been studied by TEM in a DP800 steel. • It is influenced by both martensite and dislocations in the initial state. • The DP800 steel presents a high work-hardening rate due to internal stresses.

  19. Heat treated 9 Cr-1 Mo steel material for high temperature application

    DOE Patents [OSTI]

    Jablonski, Paul D.; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-08-21

    The invention relates to a composition and heat treatment for a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The novel combination of composition and heat treatment produces a heat treated material containing both large primary titanium carbides and small secondary titanium carbides. The primary titanium carbides contribute to creep strength while the secondary titanium carbides act to maintain a higher level of chromium in the finished steel for increased oxidation resistance, and strengthen the steel by impeding the movement of dislocations through the crystal structure. The heat treated material provides improved performance at comparable cost to commonly used high-temperature steels such as ASTM P91 and ASTM P92, and requires heat treatment consisting solely of austenization, rapid cooling, tempering, and final cooling, avoiding the need for any hot-working in the austenite temperature range.

  20. Comparative impact analysis of laser radiation on steel grades 1045 and 5140

    SciTech Connect (OSTI)

    Lobankova, Olga V. E-mail: zilyu@yandex.ru; Zykov, Ilya Y. E-mail: zilyu@yandex.ru; Melnikov, Alexander G.

    2014-11-14

    There are results of experiments with deep engraving steel grades 1045 and 5140. The deep engraving was made by laser system equipped with a pulsed ytterbium fiber laser. The objectives of the work is to evaluate the change in the structure and properties of the material in the laser exposure area. Microsections of materials have been investigated and microhardness was measured for this purpose. The optimal parameters of laser material removal were considered. It is shown that various changes occur in the metal structure, which depends on the composition of the steel. In particular, when processing with identical laser parameters, tempered steel 1045 remelts and its hardness changes, while steel 5140 does not change its structure.

  1. Lessons Learned at the Nevada National Security Site Implementing the EFCOG Activity-level Work Planning and Control Guide

    Broader source: Energy.gov [DOE]

    Slide Presentation by Steele Coddington, Work Planning Manager, National Security Technologies, Nevada National Security Site. Lessons Learned Implementing Work Planning & Control. 6 Step Process for improving WP&C.

  2. Automotive frames of stainless steel

    SciTech Connect (OSTI)

    Emmons, J.B.; Douthett, J.

    1996-08-01

    A lightweight, stainless steel vehicle modular frame that meets the requirements of the Partnership for a New Generation of Vehicles (PNGV) is being jointly developed by Armco and Autokinetics. Reaching the long-term goal of the program known as the Supercar will require technology that is capable of significantly reducing mass, while holding the cost of the finished vehicle to current levels. The structure should reduce mass by at least 50%, and must be high in performance, practical to manufacture, and conceptually simple compared to current practice. Another key PNGV goal is the development of a manufacturing infrastructure to attain cost and production levels consistent with auto industry norms. A third goal is to spin off as much of the resulting advanced technology as possible to conventional vehicles, enabling them to benefit from advances in mass reduction, aerodynamics, and materials technologies. All of these benefits can be realized with the stainless steel modular frame.

  3. Steel Industry Energy Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  4. Hydrostatic Microextrusion of Steel and Copper

    SciTech Connect (OSTI)

    Berti, Guido; Monti, Manuel; D'Angelo, Luciano

    2011-05-04

    The paper presents an experimental investigation based on hydrostatic micro extrusion of billets in low carbon steel and commercially pure copper, and the relevant results. The starting billets have a diameter of 0.3 mm and are 5 mm long; a high pressure generator consisting of a manually operated piston screw pump is used to pressurize the fluid up to 4200 bar, the screw pump is connected through a 3-way distribution block to the extrusion die and to a strain gauge high pressure sensor. The sensor has a full scale of 5000 bar and the extrusion pressure is acquired at a sampling rate of 2 kHz by means of an acquisition program written in the LabVIEW environment. Tests have been conducted at room temperature and a lubricant for wire drawing (Chemetall Gardolube DO 338) acts both as the pressurizing fluid and lubricant too. In addition, billets were graphite coated. Different fluid pressures and process durations have been adopted, resulting in different extrusion lengths. The required extrusion pressure is much higher than in non-micro forming operations (this effect is more evident for steel). On the cross section of the extruded parts, hardness and grain size distribution have been measured, the former through Vickers micro hardness (10 g load) tests. In the case of the extrusion of copper, the material behaves as in microdrawing process. In the case of the extrusion of steel, the hardness increases from the core to the surface as in the drawing process, but with lower values. The analysis evidenced the presence of the external layer, but its thickness is about 1/3 of the external layer in the drawn wire and the grains appear smaller than in the layer of the drawn wire. The extruding force required along the extruding direction is higher (22-24 N) than the drawing force along the same direction (12 N): being the material, the reduction ratio, the die sliding length the same in both cases, the higher extrusion force should be caused by a higher tangential friction

  5. Nano-composite stainless steel

    SciTech Connect (OSTI)

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  6. Steel Industry Marginal Opportunity Analysis

    SciTech Connect (OSTI)

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  7. Fatigue Performance of Advanced High-Strength Steels (AHSS) GMAW Joints

    SciTech Connect (OSTI)

    Feng, Zhili; Sang, Yan; Jiang, Cindy; Chiang, Dr. John; Kuo, Dr. Min

    2009-01-01

    The fatigue performance of gas metal arc welding (GMAW) joints of advanced high strength steels (AHSS) are compared and analyzed. The steel studied included a number of different grades of AHSS and baseline mild steels: DP600, DP780, DP980, M130, M220, solution annealed boron steel, fully hardened boron steels, HSLA690 and DR210 (a mild steel). Fatigue testing was conducted under a number of nominal stress ranges to obtain the S/N curves of the weld joints. A two-phase analytical model is developed to predict the fatigue performance of AHSS welds. It was found that there are appreciable differences in the fatigue S/N curves among different AHSS joints made using the same welding practices, suggesting that the local microstructure in the weld toe and root region plays non-negligible role in the fatigue performance of AHSS welds. Changes in weld parameters can influence the joint characteristics which in turn influence fatigue life of the weld joints, particularly of those of higher strength AHSS. The analytical model is capable of reasonably predicting the fatigue performance of welds made with various steel grades in this study.

  8. Energy use and carbon dioxide emissions from steel production in China

    SciTech Connect (OSTI)

    Price, Lynn; Sinton, Jonathan; Worrell, Ernst; Phylipsen, Dian; Xiulian, Hu; Ji, Li

    2004-01-01

    In 1996, China manufactured just over 100 Mt of steel and became the world s largest steel producer. Official Chinese energy consumption statistics for the steel industry include activities not directly associated with the production of steel, double-count some coal-based energy consumption, and do not cover the entire Chinese steelmaking industry. In this paper, we make adjustments to the reported statistical data in order to provide energy use values for steel production in China that are comparable to statistics used internationally. We find that for 1996, official statistics need to be reduced by 1365 PJ to account for non-steel production activities and double-counting. Official statistics also need to be increased by 415 PJ in order to include steelmaking energy use of small plants not included in official statistics. This leads to an overall reduction of 950 PJ for steelmaking in China in 1996. Thus, the official final energy use value of 4018 PJ drops to 3067 PJ. In primary energy terms, the official primary energy use value of 4555 PJ is reduced to 3582 PJ when these adjustments are made.

  9. Steel: Material for the 21. century

    SciTech Connect (OSTI)

    1996-01-01

    In spite of inroads by a range of competing materials, steel is still the primary structural material because of its outstanding strength, ductility, fracture toughness, repairability, and recyclability. Over the past ten years, advances in steelmaking and processing technologies have enabled the development of a wide range of new steel products with improved properties. For example, combinations of closely controlled chemical composition, rolling practices, and cooling rates now permit the production of steels with enhanced fracture toughness and lower susceptibility to hydrogen cracking.

  10. Wrought Cr--W--V bainitic/ferritic steel compositions

    DOE Patents [OSTI]

    Klueh, Ronald L.; Maziasz, Philip J.; Sikka, Vinod Kumar; Santella, Michael L.; Babu, Sudarsanam Suresh; Jawad, Maan H.

    2006-07-11

    A high-strength, high-toughness steel alloy includes, generally, about 2.5% to about 4% chromium, about 1.5% to about 3.5% tungsten, about 0.1% to about 0.5% vanadium, and about 0.05% to 0.25% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy is heated to an austenitizing temperature and then cooled to produce an austenite transformation product.

  11. Attack polish for nickel-base alloys and stainless steels

    DOE Patents [OSTI]

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  12. Attack polish for nickel-base alloys and stainless steels

    DOE Patents [OSTI]

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  13. Method of polishing nickel-base alloys and stainless steels

    DOE Patents [OSTI]

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  14. MICROSTRUCTURE AND MECHANICAL PROPERTY PERFORMANCE OF COMMERCIAL GRADE API PIPELINE STEELS IN HIGH PRESSURE GASEOUS HYDROGEN

    SciTech Connect (OSTI)

    Stalheim, Mr. Douglas; Boggess, Todd; San Marchi, Chris; Jansto, Steven; Somerday, Dr. B; Muralidharan, Govindarajan; Sofronis, Prof. Petros

    2010-01-01

    across the pressure range were selected for evaluation of fracture and fatigue performance in gaseous hydrogen at 800 and 3000 psi. This paper will describe the work performed on four commercially available pipeline steels in the presence of gaseous hydrogen at pressures relevant for transport in pipelines. Microstructures and mechanical property performances will be compared. In addition, recommendations for future work related to gaining a better understanding of steel pipeline performance in hydrogen service will be discussed.

  15. Bearing steels 20/20 -- A steelmaker`s view point -- A look back 20 years and a look forward 20 years

    SciTech Connect (OSTI)

    Glasgal, B.M.

    1998-12-31

    Historically, bearing steels have been manufactured using clean steel technology to produce a product that has reduced levels of non-metallic inclusions. Included in this review are the key steel production practices that have evolved over time to make steels with superior cleanliness. The evolution of steelmaking practices over the past twenty years has also given rise to more discriminating test and evaluation methods. The types of testing reviewed here include microscopic examination, oxygen analysis, and various types of fatigue testing. Further improvements in steelmaking technology in the future, such as the increased usage of continuous casting, are expected to result in further quality improvements.

  16. Irradiation effects in low-alloy reactor pressure vessel steels (Heavy-Section Steel Technology Program Series 4 and 5)

    SciTech Connect (OSTI)

    Berggren, R.G.; McGowan, J.J.; Menke, B.H.; Nanstad, R.K.; Thoms, K.R.

    1984-01-01

    Multiple testing is done at two laboratories of typical nuclear pressure vessel materials (both irradiated and unirradiated) and statistical analyses of the test results. Multiple tests are conducted at each of several test temperatures for each material, standard deviations are determined, and results from the two laboratories are compared. The Fourth Heavy-Section Steel Technology (HSST) Irradiation Series, almost completed, was aimed at elastic-plastic and fully plastic fracture toughness of low-copper weldments (current practice welds). A typical nuclear pressure vessel plate steel was included for statistical purposes. The Fifth HSST Irradiation Series, now in progress, is aimed at determining the shape of the K/sub IR/ curve after significant radiation-induced shift of the transition temperatures. This series includes irradiated test specimens of thicknesses up to 100 mm and weldment compositions typical of early nuclear power reactor pressure vessel welds.

  17. Tokyo Steel Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Co Ltd Jump to: navigation, search Name: Tokyo Steel Manufacturing Co, Ltd Place: Japan Zip: 100-0013 Product: Tokyo Steel is involved in the manufacture and sale of steel...

  18. Korea Iron Steel Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Steel Co Ltd Jump to: navigation, search Name: Korea Iron & Steel Co Ltd Place: Changwon, South Gyeongsang, Korea (Republic) Zip: 641 370 Product: Korea-based manufacturer of steel...

  19. Auto industry steel project to boost efficiency, safety

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Auto industry steel project to boost efficiency, safety Auto industry steel project to boost efficiency, safety Higher-strength, lighter-weight steels could be coming to a car near ...

  20. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect (OSTI)

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  1. Integration of Safety Culture Attributes into EFCOG Work Planning and

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Control Guidance Document | Department of Energy Safety Culture Attributes into EFCOG Work Planning and Control Guidance Document Integration of Safety Culture Attributes into EFCOG Work Planning and Control Guidance Document May 15, 2013 Presenters: Steele Coddington, NSTec, Las Vegas, and John McDonald, WRPS, Hanford Topics Covered: Integration of Safety Culture (SC) Attributes into EFCOG Work Planning and Control Guidance Document Linking SC to WP&C CRADS EFCOG and DOE SC and WP&C

  2. Iron and Steel (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron and Steel (2010 MECS) Iron and Steel (2010 MECS) Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint Iron and Steel (125.81 KB) More Documents & Publications MECS 2006 - Iron and Steel Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October

  3. CEBAF energy upgrade program including re-work of CEBAF cavities

    SciTech Connect (OSTI)

    Joseph Preble

    2008-02-12

    The Thomas Jefferson National Accelerator Facility, Jefferson Lab, is planning an upgrade of the CEBAF accelerator from a maximum energy of 6 GeV to 12 GeV and from 3 to 4 experimental halls. This paper will discuss the plans for upgrading the energy of the machine which requires improvements of the existing Super Conducting Radio Frequency (SRF) cryomodules and the additions of ten newly designed high performance SRF cryomodules.

  4. Characterization of liquefied natural gas tanker steel from cryogenic to fire temperatures.

    SciTech Connect (OSTI)

    Dempsey, J. Franklin; Wellman, Gerald William; Antoun, Bonnie R.; Connelly, Kevin; Kalan, Robert J.

    2010-03-01

    The increased demand for Liquefied Natural Gas (LNG) as a fuel source in the U.S. has prompted a study to improve our capability to predict cascading damage to LNG tankers from cryogenic spills and subsequent fire. To support this large modeling and simulation effort, a suite of experiments were conducted on two tanker steels, ABS Grade A steel and ABS Grade EH steel. A thorough and complete understanding of the mechanical behavior of the tanker steels was developed that was heretofore unavailable for the span of temperatures of interest encompassing cryogenic to fire temperatures. This was accomplished by conducting several types of experiments, including tension, notched tension and Charpy impact tests at fourteen temperatures over the range of -191 C to 800 C. Several custom fixtures and special techniques were developed for testing at the various temperatures. The experimental techniques developed and the resulting data will be presented, along with a complete description of the material behavior over the temperature span.

  5. Quantitative Analysis of Biofuel Sustainability, Including Land...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Quantitative Analysis of Biofuel Sustainability, Including Land Use Change GHG Emissions Quantitative Analysis of Biofuel Sustainability, Including Land Use Change GHG Emissions ...

  6. Multi-component Cu-Strengthened Steel Welding Simulations: Atom...

    Office of Scientific and Technical Information (OSTI)

    Steel Welding Simulations: Atom Probe Tomography and Synchrotron X-ray Diffraction Analyses Citation Details In-Document Search Title: Multi-component Cu-Strengthened Steel Welding ...

  7. NanoComposite Stainless Steel Powder Technologies (Technical...

    Office of Scientific and Technical Information (OSTI)

    NanoComposite Stainless Steel Powder Technologies Citation Details In-Document Search Title: NanoComposite Stainless Steel Powder Technologies You are accessing a document from ...

  8. Post-Test Metallurgical Evaluation Results for Steel Containment...

    Office of Scientific and Technical Information (OSTI)

    Results for Steel Containment Vessel (SCV) High Pressure Test Citation Details In-Document Search Title: Post-Test Metallurgical Evaluation Results for Steel Containment ...

  9. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a ...

  10. 2169 steel waveform experiments. (Technical Report) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: 2169 steel waveform experiments. Citation Details In-Document Search Title: 2169 steel waveform experiments. In support of LLNL efforts to develop multiscale ...

  11. Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Steele Hot...

  12. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels Abstract not provided. Authors: Somerday,...

  13. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a document from the...

  14. DOE - Office of Legacy Management -- American Steel Foundries...

    Office of Legacy Management (LM)

    Steel Foundries Elmes-King Div - OH 36 FUSRAP Considered Sites Site: American Steel Foundries Elmes-King Div (OH.36 ) Eliminated from consideration under FUSRAP Designated Name: ...

  15. DOE - Office of Legacy Management -- Wyckoff Steel Co - NJ 20

    Office of Legacy Management (LM)

    Steel Co - NJ 20 FUSRAP Considered Sites Site: Wyckoff Steel Co (NJ 20) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: None Location: ...

  16. Auto/Steel Partnership: Fatigue of AHSS Strain Rate Characterization...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications AutoSteel Partnership: AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining FY 2009 Progress Report for Lightweighting ...

  17. DOE - Office of Legacy Management -- Copperweld Steel Co - OH...

    Office of Legacy Management (LM)

    Copperweld Steel Co - OH 33 FUSRAP Considered Sites Site: COPPERWELD STEEL CO. (OH.33 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate ...

  18. Largest Producer of Steel Products in the United States Achieves...

    Office of Environmental Management (EM)

    Largest Producer of Steel Products in the United States Achieves Significant Energy Savings at its Minntac Plant Largest Producer of Steel Products in the United States Achieves ...

  19. Decorative Steel Composition with a Crystalline Surface - Energy...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Find More Like This Return to Search Decorative Steel Composition with a Crystalline ... Technology Marketing SummaryA method for producing a new decorative steel with a ...

  20. COLLOQUIUM: How Trenton Iron and Steel Innovations Reshaped America...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MBG Auditorium COLLOQUIUM: How Trenton Iron and Steel Innovations Reshaped America Mr. Clifford Zink Independent Historian Iron and steel innovations in Trenton helped transform ...

  1. DOE - Office of Legacy Management -- Carpenter Steel Co - PA...

    Office of Legacy Management (LM)

    Carpenter Steel Co - PA 12 FUSRAP Considered Sites Site: Carpenter Steel Co. (PA.12 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate ...

  2. Stainless Steel Hotplate Heater for Long Objects --- Inventor...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Stainless Steel Hotplate Heater for Long Objects --- Inventor(s): Stephan Jurczynski and ... High electrical current is passed through a stainless steel plate longer and slightly ...

  3. DOE - Office of Legacy Management -- Bethlehem Steel Corporation...

    Office of Legacy Management (LM)

    Bethlehem Steel Corporation - NY 02 FUSRAP Considered Sites Site: BETHLEHEM STEEL CORPORATION (NY.02 ) Eliminated from consideration under FUSRAP Designated Name: Not Designated ...

  4. DOE - Office of Legacy Management -- Jessop Steel Co - PA 17

    Office of Legacy Management (LM)

    Jessop Steel Co - PA 17 FUSRAP Considered Sites Site: JESSOP STEEL CO. (PA.17 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: ...

  5. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen...

    Broader source: Energy.gov (indexed) [DOE]

    Office webinar "Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement" held on January 12, 2016. Assessing Steel Pipeline and Weld Susceptibility to ...

  6. Post Irradiation Examination of Stainless Steel Cladding from...

    Office of Environmental Management (EM)

    Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation Experiment Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation ...

  7. Corrosion Testing of Carbon Steel in Acid Cleaning Solutions...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technical Report: Corrosion Testing of Carbon Steel in Acid Cleaning Solutions Citation Details In-Document Search Title: Corrosion Testing of Carbon Steel in Acid Cleaning ...

  8. Improved Processing of High Alloy Steels for Wear Components...

    Office of Scientific and Technical Information (OSTI)

    Steels for Wear Components in Energy Generation Systems, Transportation and ... Title: Improved Processing of High Alloy Steels for Wear Components in Energy Generation ...

  9. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron on the Mesabi Iron Range in northern Minnesota, the U. S. Steel Minntac plant ... Significant Energy Savings at its Minntac Plant U. S. Steel's Taconite Pellet ...

  10. Topic A Note: Includes STEPS Subtopic

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Topic A Note: Includes STEPS Subtopic 33 Total Projects Developing and Enhancing Workforce Training Programs

  11. Stainless steel 4003 in the transportation industry

    SciTech Connect (OSTI)

    Kovacs, H.; Stoeckl, M.

    1998-12-31

    The world today sees a dramatic increase in the number of people and the quantities of articles and products which are to be transported. This results in an ever-increasing demand in the steels used in the transportation industry. Key factors are environmental regulations, safety, and life expectancy and product cost in determining which types steel to use. Especially the ferritic 12% chromium stainless steels has seen a significant development and usage in recent years. Compared to typical carbon steels high strength/low alloy steels and structural steels the 12% chromium steels offers improvement in corrosion and wear resistance and weldability outlining advantages in light weight construction and an overall saving. The paper presents the chemical composition and mechanical properties of grade 4003 which is increasingly used worldwide in areas of public transportation, rail transportation, mining industry and sugar industry, among others. The impact of corrosion and abrasion of this stainless steel versus the standard carbon grades and cost efficiency are discussed.

  12. Weldability of nitrogen-enhanced HSLA steels

    SciTech Connect (OSTI)

    Liao, F.C.; Liu, S.; Olson, D.L.

    1993-12-31

    Light microscopy, electron microscopy and Charpy-V-Notch (CVN) testing were used to characterize two Ti-V microalloyed steels which contained 130 and 30 ppm of nitrogen with respect to weldability. Particular emphasis has been placed on the understanding of the heat input-microstructure-toughness relationship in the high nitrogen HSLA steel. Within the 1 to 3 kJ/mm heat input range, the high nitrogen steel exhibited coarse grained heat affected zone (CGHAZ) toughness superior to that of the low nitrogen steel. The transition temperatures (measured at 50 ft-lb impact energy) were, in average, 15 to 60 C lower than those presented by the low nitrogen steel. Quantitative metallography results showed that high nitrogen steel CGHAZs have smaller austenite grain size and larger amount of grain boundary ferrite. Combining the microstructural information and toughness data, it was concluded that for the high nitrogen steel to exhibit superior properties than the low nitrogen steel, the final HAZ microstructure must contain at least 60% of lathy (bainitic) phases, balanced with ferritic products.

  13. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOE Patents [OSTI]

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  14. Method for welding chromium molybdenum steels

    DOE Patents [OSTI]

    Sikka, Vinod K.

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  15. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    SciTech Connect (OSTI)

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  16. Aluminum electroplating on steel from a fused bromide electrolyte

    SciTech Connect (OSTI)

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBrKBrCsBrAlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBrKBrCsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  17. STAINLESS STEEL INTERACTIONS WITH SALT CONTAINING PLUTONIUM OXIDES

    SciTech Connect (OSTI)

    Nelson, Z.; Chandler, G.; Dunn, K.; Stefek, T.; Summer, M.

    2010-02-01

    Salt containing plutonium oxide materials are treated, packaged and stored within nested, stainless steel containers based on requirements established in the DOE 3013 Standard. The moisture limit for the stored materials is less than 0.5 weight %. Surveillance activities which are conducted to assess the condition of the containers and assure continuing 3013 container integrity include the destructive examination of a select number of containers to determine whether corrosion attack has occurred as a result of stainless steel interactions with salt containing plutonium oxides. To date, some corrosion has been observed on the innermost containers, however, no corrosion has been noted on the outer containers and the integrity of the 3013 container systems is not expected to be compromised over a 50 year storage lifetime.

  18. Sensitization and IGSCC susceptibility prediction in stainless steel pipe weldments

    SciTech Connect (OSTI)

    Atteridge, D.G.; Simmons, J.W.; Li, Ming ); Bruemmer, S.M. )

    1991-11-01

    An analytical model, based on prediction of chromium depletion, has been developed for predicting thermomechanical effects on austenitic stainless steel intergranular stress corrosion cracking (IGSCC) susceptibility. Model development and validation is based on sensitization development analysis of over 30 Type 316 and 304 stainless steel heats. The data base included analysis of deformation effects on resultant sensitization development. Continuous Cooling sensitization behavior is examined and modelled with and without strain. Gas tungsten are (GTA) girth pipe weldments are also characterized by experimental measurements of heat affected zone (HAZ) temperatures, strains and sensitization during/after each pass; pass by pass thermal histories are also predicted. The model is then used to assess pipe chemistry changes on IGSCC resistance.

  19. Weirton Steel Corporation logistics and integrated scheduling. Final report

    SciTech Connect (OSTI)

    Guzzetta, M.B.

    1996-06-01

    In order to remain competitive in the changing steel market, US steel producers restructured by taking on foreign and domestic partners, closing facilities and/or trimming work forces, and modernizing their steel making facilities. However, very little was done to develop production management technology to complement these changes. The Logistics and Integrated Scheduling program (LIS) was undertaken to address this issue. LIS is an information management system that delivers better customer service, better quality materials, and a just-in-time delivery system. It involves three major components: (1) material marking and sensing: advanced R&D applied to determining cost effective, feasible solutions to passive inventory; (2) material inventory and tracking: advanced technology applied to managing inventory movement; (3) planning and scheduling: beginning with annual production plans, order management, and operational constraints, the ability to build integrated schedules capable of pull through and push through scheduling for various plant capability levels and location configurations with rapid turnaround capability. LIS provides accurate, automated tracking of material flows throughout the mill, the collection and analysis of production data, and automated schedule optimization.

  20. Processing and mechanical behavior of hypereutectoid steel wires

    SciTech Connect (OSTI)

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D.; Kim, D.K.

    1996-06-25

    Hypereutectoid steels have the potential for dramatically increasing the strength of wire used in tire cord and in other high strength wire applications. The basis for this possible breakthrough is the elimination of a brittle proeutectoid network that can form along grain boundaries if appropriate processing procedures and alloy additions are used. A review is made of work done by Japanese and other researchers on eutectoid and mildly hypereutectoid wires. A linear extrapolation of the tensile strength of fine wires predicts higher strengths at higher carbon contents. The influence of processing, alloy additions and carbon content in optimizing the strength, ductility and fracture behavior of hypereutectoid steels is presented. It is proposed that the tensile strength of pearlitic wires is dictated by the fracture strength of the carbide lamella at grain boundary locations in the carbide. Methods to improve the strength of carbide grain boundaries and to decrease the carbide plate thickness will contribute to enhancing the ultrahigh strength obtainable in hypereutectoid steel wires. 23 refs., 13 figs., 1 tab.

  1. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect (OSTI)

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  2. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    SciTech Connect (OSTI)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  3. Evaporative cooler including one or more rotating cooler louvers

    DOE Patents [OSTI]

    Gerlach, David W

    2015-02-03

    An evaporative cooler may include an evaporative cooler housing with a duct extending therethrough, a plurality of cooler louvers with respective porous evaporative cooler pads, and a working fluid source conduit. The cooler louvers are arranged within the duct and rotatably connected to the cooler housing along respective louver axes. The source conduit provides an evaporative cooler working fluid to the cooler pads during at least one mode of operation.

  4. Characterization of modified 9 Cr-1 Mo steel extruded pipe

    SciTech Connect (OSTI)

    Sikka, V.K.; Hart, M.D.

    1985-04-01

    The fabrication of hot-extruded pipe of modified 9 Cr-1 Mo steel at Cameron Iron Works is described. The report also deals with the tempering response; tensile, Charpy impact, and creep properties; and microstructure of the hot-extruded pipe. The tensile properties of the pipe are compared with the average and average -1.65 standard error of estimate curves for various product forms of several commercial heats of this alloy. The creep-rupture properties are compared with the average curve for various product forms of the commercial heats.

  5. Apparatus and process for ultrasonic seam welding stainless steel foils

    DOE Patents [OSTI]

    Leigh, Richard W.

    1992-01-01

    An ultrasonic seam welding apparatus having a head which is rotated to form contact, preferably rolling contact, between a metallurgically inert coated surface of the head and an outside foil of a plurality of layered foils or work materials. The head is vibrated at an ultrasonic frequency, preferably along a longitudinal axis of the head. The head is constructed to transmit vibration through a contacting surface of the head into each of the layered foils. The contacting surface of the head is preferably coated with aluminum oxide to prevent the head from becoming welded to layered stainless steel foils.

  6. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect (OSTI)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the

  7. Waste streams that preferentially corrode 55-gallon steel storage drums

    SciTech Connect (OSTI)

    Zirker, L.R.; Beitel, G.A.; Reece, C.M.

    1995-06-01

    When 55-gal steel drum waste containers fail in service, i.e., leak, corrode or breach, the standard fix has been to overpack the drum. When a drum fails and is overpacked into an 83-gal overpack drum, there are several negative consequences. Identifying waste streams that preferentially corrode steel drums is essential to the pollution prevention philosophy that ``an ounce of prevention is worth a pound of cure.`` It is essential that facilities perform pollution prevention measures at the front end of processes to reduce pollution on the back end. If these waste streams can be identified before they are packaged, the initial drum packaging system could be fortified or increased to eliminate future drum failures, breaches, clean-ups, and the plethora of other consequences. Therefore, a survey was conducted throughout the US Department of Energy complex for information concerning waste streams that have demonstrated preferential corrosion of 55-gal steel drums. From 21 site contacts, 21 waste streams were so identified. The major components of these waste streams include acids, salts, and solvent liquids, sludges, and still bottoms. The solvent-based waste streams typically had the shortest time to failure, 0.5 to 2 years. This report provides the results of this survey and research.

  8. INSTRUMENTATION, INCLUDING NUCLEAR AND PARTICLE DETECTORS; RADIATION

    Office of Scientific and Technical Information (OSTI)

    interval technical basis document Chiaro, P.J. Jr. 44 INSTRUMENTATION, INCLUDING NUCLEAR AND PARTICLE DETECTORS; RADIATION DETECTORS; RADIATION MONITORS; DOSEMETERS;...

  9. Tritiated Water Interaction with Stainless Steel

    SciTech Connect (OSTI)

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  10. Distribution of radionuclides during melting of carbon steel

    SciTech Connect (OSTI)

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  11. Optimization and testing results of Zr-bearing ferritic steels

    SciTech Connect (OSTI)

    Tan, Lizhen; Yang, Ying; Tyburska-Puschel, Beata; Sridharan, K.

    2014-09-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. Ferritic-martensitic (FM) steels are important structural materials for nuclear reactors due to their advantages over other applicable materials like austenitic stainless steels, notably their resistance to void swelling, low thermal expansion coefficients, and higher thermal conductivity. However, traditional FM steels exhibit a noticeable yield strength reduction at elevated temperatures above ~500°C, which limits their applications in advanced nuclear reactors which target operating temperatures at 650°C or higher. Although oxide-dispersion-strengthened (ODS) ferritic steels have shown excellent high-temperature performance, their extremely high cost, limited size and fabricability of products, as well as the great difficulty with welding and joining, have limited or precluded their commercial applications. Zirconium has shown many benefits to Fe-base alloys such as grain refinement, improved phase stability, and reduced radiation-induced segregation. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of a new generation of Zr-bearing ferritic alloys to be fabricated using conventional

  12. Study of Mechanical Properties and Characterization of Pipe Steel welded by Hybrid (Friction Stir Weld + Root Arc Weld) Approach

    SciTech Connect (OSTI)

    Lim, Yong Chae; Sanderson, Samuel; Mahoney, Murray; Wasson, Andrew J; Fairchild, Doug P; Wang, Yanli; Feng, Zhili

    2015-01-01

    Friction stir welding (FSW) has recently attracted attention as an alternative construction process for gas/oil transportation applications due to advantages compared to fusion welding techniques. A significant advantage is the ability of FSW to weld the entire or nearly the entire wall thickness in a single pass, while fusion welding requires multiple passes. However, when FSW is applied to a pipe or tube geometry, an internal back support anvil is required to resist the plunging forces exerted during FSW. Unfortunately, it may not be convenient or economical to use internal backing support due to limited access for some applications. To overcome this issue, ExxonMobil recently developed a new concept, combining root arc welding and FSW. That is, a root arc weld is made prior to FSW that supports the normal loads associated with FSW. In the present work, mechanical properties of a FSW + root arc welded pipe steel are reported including microstructure and microhardness.

  13. DOE - Office of Legacy Management -- Armco-Rustless Iron and Steel - MD 03

    Office of Legacy Management (LM)

    Armco-Rustless Iron and Steel - MD 03 FUSRAP Considered Sites Site: Armco-Rustless Iron & Steel (MD.03 ) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: ARMCO Baltimore Works MD.03-1 Location: Baltimore , Maryland MD.03-2 Evaluation Year: 1987 MD.03-1 Site Operations: Test rolling of uranium billets. MD.03-2 MD.03-3 Site Disposition: Eliminated - Potential for contamination remote due to limited quantity of material and duration of test MD.03-1

  14. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect (OSTI)

    Jafarzadegan, M.; State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin ; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  15. Working Group Report: Sensors

    SciTech Connect (OSTI)

    Artuso, M.; et al.,

    2013-10-18

    Sensors play a key role in detecting both charged particles and photons for all three frontiers in Particle Physics. The signals from an individual sensor that can be used include ionization deposited, phonons created, or light emitted from excitations of the material. The individual sensors are then typically arrayed for detection of individual particles or groups of particles. Mounting of new, ever higher performance experiments, often depend on advances in sensors in a range of performance characteristics. These performance metrics can include position resolution for passing particles, time resolution on particles impacting the sensor, and overall rate capabilities. In addition the feasible detector area and cost frequently provides a limit to what can be built and therefore is often another area where improvements are important. Finally, radiation tolerance is becoming a requirement in a broad array of devices. We present a status report on a broad category of sensors, including challenges for the future and work in progress to solve those challenges.

  16. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect (OSTI)

    Klueh, R.L.; Maziasz, P.J.; Vitek, J.M.; Evans, N.D.; Hashimoto, N.

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  17. Field weldability of high strength pipeline steels

    SciTech Connect (OSTI)

    Noble, D.N.; Pargeter, R.J.

    1988-01-01

    This project has studied the small-scale SMA weldability of two X80 grade pipeline steels and conducted mechanical and fracture toughness tests on full-size SMA and GMA welds in both pipes.

  18. High performance corrosion-resistant structural steels

    SciTech Connect (OSTI)

    Fletcher, F.B.; Ferry, B.N.; Beblo, D.G.

    1995-12-31

    A new corrosion-resistant structural steel named Duracorr was developed for low maintenance when compared to conventional structural steels. The new stainless steel is a dual phase composition between the established 12% Cr, ferritic T409 and martensitic T410 grades. Attractive combinations of hardness, strength, toughness, weldability and formability are derived from a microstructure that is a dual phase mixture of ferrite and martensite. The Duracorr composition, UNS S41003, provides for a microstructure of ferrite and austenite to be present throughout the hot rolling process. Cooling to room temperature causes transformation of the austenite to martensite. Subsequent tempering of the steel creates minimum mechanical properties of 275 MPa (40 ksi) yield strength and 455 MPa (66 ksi) tensile strength with room temperature longitudinal Charpy impact values typically greater than 34 J (25 ft-lbs).

  19. Case hardenable nickel-cobalt steel

    SciTech Connect (OSTI)

    Qian, Yana; Olson, Gregory B.

    2012-04-17

    An advanced secondary hardening carburized Ni--Co steel achieves an improved case hardness of about 68-69 Rc together with nominal core hardness of about 50 Rc.

  20. Lightweight Steel Solutions for Automotive Industry

    SciTech Connect (OSTI)

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-06-15

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  1. Stainless Steel to Titanium Bimetallic Transitions

    SciTech Connect (OSTI)

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-01-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

  2. Mr. Thomas Mahl Granite City Steel Company

    Office of Legacy Management (LM)

    8&v Mr. Thomas Mahl Granite City Steel Company 20th and State Streets Granite City, IL 62040 Dear Mr. Mahl: This is to notify you that the U.S. Department of Energy (DOE) has ...

  3. Attachment 1 - Performance Work Statement

    National Nuclear Security Administration (NNSA)

    including TTR. Waste acceptance services will be performed at the NNSS and at waste generator sites. DE-SOL-0005982 Attachment 1 Page 1 2. Scope of Work 2.1 Requirement: The EPS...

  4. Utility Security & Resiliency: Working Together

    Broader source: Energy.gov [DOE]

    Presentation—given at the Federal Utility Partnership Working Group (FUPWG) Fall 2008 meeting—discusses Edison Electric Institute (EEI), including its key security objectives, key activities, cybersecurity activities, and spare transformer equipment program (STEP).

  5. NanoComposite Stainless Steel Powder Technologies

    SciTech Connect (OSTI)

    DeHoff, R.; Glasgow, C.

    2012-07-25

    Oak Ridge National Laboratory has been investigating a new class of Fe-based amorphous material stemming from a DARPA, Defense Advanced Research Projects Agency initiative in structural amorphous metals. Further engineering of the original SAM materials such as chemistry modifications and manufacturing processes, has led to the development of a class of Fe based amorphous materials that upon processing, devitrify into a nearly homogeneous distribution of nano sized complex metal carbides and borides. The powder material is produced through the gas atomization process and subsequently utilized by several methods; laser fusing as a coating to existing components or bulk consolidated into new components through various powder metallurgy techniques (vacuum hot pressing, Dynaforge, and hot isostatic pressing). The unique fine scale distribution of microstructural features yields a material with high hardness and wear resistance compared to material produced through conventional processing techniques such as casting while maintaining adequate fracture toughness. Several compositions have been examined including those specifically designed for high hardness and wear resistance and a composition specifically tailored to devitrify into an austenitic matrix (similar to a stainless steel) which poses improved corrosion behavior.

  6. Assessing the effect of cement-steel interface on well casing corrosion in aqueous CO2 environments

    SciTech Connect (OSTI)

    Han, Jiabin; Carey, James W; Zhang, Jinsuo

    2010-01-01

    CO{sub 2} leakage is a critical safety concern for geologic storage. In wellbore environments, important leakage paths include the rock-cement and cement-casing interfaces. If the cement-casing interface is filled with escaping CO{sub 2}, the well casing directly contacts the CO{sub 2}. This can cause severe corrosion in the presence of water. This paper studies the effect of steel-cement interface gaps, ranging from 1 mm to 0 um, on casing corrosion. Corrosion kinetics were measured employing electrochemical techniques including linear polarization resistance, open circuit potential and electrochemical impedance spectroscopy. The experimental results showed that the corrosion of steel is not significant where the gap between steel and cement is small ({le} 100 {micro}m). Corrosion rates are controlled by the diffusion of corrosive species (H{sub 2}CO{sub 3} and H{sup +}) along the interface. In contrast, steel corrosion is severe in a broad gap where the corrosion process is limited only by the reaction kinetics of steel and corrosive species. The threshold leading to severe corrosion in terms of the cement-steel interface size (100 {micro}m) was determined. Our research clarifies a corrosion scenario at the cement-steel interface. Casing steel corrosion is initiated when attacked by corrosive species at the cement-steel interface. For relatively tight interfaces, this results in a slow thinning of the casing and expansion of the interface width. If the gap increases beyond the critical threshold size, the corrosion rate increases significantly, and a potentially damaging cycle of corrosion and interface expansion is developed.

  7. Microstructural evolution of type 304 and 316 stainless steels under neutron irradiation at LWR relevant conditions

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Tan, Lizhen; Stoller, Roger E.; Field, Kevin G.; Yang, Ying; Morgan, Dane; Wirth, Brian D.; Gussev, Maxim N.; Busby, Jeremy T.; Nam, H.

    2015-12-11

    Extension of light water reactors' useful life will expose austenitic internal core components to irradiation damage levels beyond 100 displacements per atom (dpa), which will lead to profound microstructural evolution and consequent degradation of macroscopic properties. Microstructural evolution, including Frank loops, cavities, precipitates, and segregation at boundaries and the resultant radiation hardening in type 304 and 316 stainless steel (SS) variants, were studied in this work via experimental characterization and multiple simulation methods. Experimental data for up to 40 heats of type 304SS and 316SS variants irradiated in different reactors to 0.6–120 dpa at 275–375°C were either generated from thismore » work or collected from literature reports. These experimental data were then combined with models of Frank loop and cavity evolution, computational thermodynamics and precipitation, and ab initio and rate theory integrated radiation-induced segregation models to provide insights into microstructural evolution and degradation at higher radiation doses.« less

  8. High strength and high toughness steel

    DOE Patents [OSTI]

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  9. High strength, high ductility low carbon steel

    DOE Patents [OSTI]

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  10. Gas storage materials, including hydrogen storage materials

    DOE Patents [OSTI]

    Mohtadi, Rana F; Wicks, George G; Heung, Leung K; Nakamura, Kenji

    2013-02-19

    A material for the storage and release of gases comprises a plurality of hollow elements, each hollow element comprising a porous wall enclosing an interior cavity, the interior cavity including structures of a solid-state storage material. In particular examples, the storage material is a hydrogen storage material such as a solid state hydride. An improved method for forming such materials includes the solution diffusion of a storage material solution through a porous wall of a hollow element into an interior cavity.

  11. Communications circuit including a linear quadratic estimator

    DOE Patents [OSTI]

    Ferguson, Dennis D.

    2015-07-07

    A circuit includes a linear quadratic estimator (LQE) configured to receive a plurality of measurements a signal. The LQE is configured to weight the measurements based on their respective uncertainties to produce weighted averages. The circuit further includes a controller coupled to the LQE and configured to selectively adjust at least one data link parameter associated with a communication channel in response to receiving the weighted averages.

  12. Intentionally Including - Engaging Minorities in Physics Careers |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Intentionally Including - Engaging Minorities in Physics Careers Intentionally Including - Engaging Minorities in Physics Careers April 24, 2013 - 4:37pm Addthis Joining Director Dot Harris (second from left) were Marlene Kaplan, the Deputy Director of Education and director of EPP, National Oceanic and Atmospheric Administration, Claudia Rankins, a Program Officer with the National Science Foundation and Jim Stith, the past Vice-President of the American Institute of

  13. Gas storage materials, including hydrogen storage materials

    DOE Patents [OSTI]

    Mohtadi, Rana F; Wicks, George G; Heung, Leung K; Nakamura, Kenji

    2014-11-25

    A material for the storage and release of gases comprises a plurality of hollow elements, each hollow element comprising a porous wall enclosing an interior cavity, the interior cavity including structures of a solid-state storage material. In particular examples, the storage material is a hydrogen storage material, such as a solid state hydride. An improved method for forming such materials includes the solution diffusion of a storage material solution through a porous wall of a hollow element into an interior cavity.

  14. The microstructure of the laser-alloyed steel and iron: Similarities and differences

    SciTech Connect (OSTI)

    Goldfarb, I.; Bamberger, M.

    1996-04-01

    Formation of hard boride compounds can improve the hardness and wear resistance of steels. Heating steels in the presence of boron powders to high temperatures for relatively long periods of time produces iron borides, but, simultaneously, may lead to significant grain growth and reduction of strength of the bulk material. Laser surface alloying can improve surface properties while leaving the bulk unaffected. Recently, laser surface alloying of steel and iron with CrB{sub 2} particles was investigated by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). A variety of phases identified created a demand for examination on a finer scale. Goldfarb et al. investigated the microstructure of AISI 1045 steel, laser-alloyed with CrB particles, by transmission electron microscopy (TEM). They found a new polytypic structure of chromium boride caused by faulting, following the phase transformation from the initial iron boride. In this work, the microstructures of laser-alloyed AISI 1045 steel and Armco iron are compared and it is concluded that carbon does not play any significant role in the process of polytype formation.

  15. Hydrogen permeation and diffusion in a 0. 2C-13Cr martensitic stainless steel

    SciTech Connect (OSTI)

    Xu, J.; Sun, X.K. . State Key Lab. of RSA); Yuan, X.Z.; Wei, B.M. . Dept. of Applied Chemistry)

    1993-10-01

    The phenomenon of hydrogen embrittlement for engineering alloys, especially for alloy steels, has long attracted the attention of material researchers. Presently, it is thought that the occurrence of the phenomenon correlates with the processes of hydrogen entry and transport in metals. Therefore, a great effort has been made to understand the hydrogen permeation and diffusion in metals and alloys. Even so, the knowledge of the hydrogen permeation and diffusion in steels with a martensitic structure is still limited. In most of the investigations performed on martensite, the electrochemical permeation technique was employed for measurement; hence, only limited data near ambient temperature have been determined. A few results obtained at higher temperature are very scattered also. For instance, the hydrogen diffusivity of AISI 4130 steel in the quenched and tempered (martensite) condition is 2 orders of magnitude higher than of cryoformed 301 stainless steel (containing 90% of [alpha][prime] martensite). In the present work, the hydrogen permeability and diffusivity of a 0.2C-13Cr martensitic stainless steel (2Cr13), roughly corresponding to AISI 420, was determined by means of the gaseous permeation technique. Measurements were made above ambient temperature.

  16. Development of Steel Foam Materials and Structures

    SciTech Connect (OSTI)

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  17. Irradiation Assisted Grain Boundary Segregation in Steels

    SciTech Connect (OSTI)

    Lu, Zheng; Faulkner, Roy G.

    2008-07-01

    The understanding of radiation-induced grain boundary segregation (RIS) has considerably improved over the past decade. New models have been introduced and much effort has been devoted to obtaining comprehensive information on segregation from the literature. Analytical techniques have also improved so that chemical analysis of layers 1 nm thick is almost routine. This invited paper will review the major methods used currently for RIS prediction: namely, Rate Theory, Inverse Kirkendall, and Solute Drag approaches. A summary is made of the available data on phosphorus RIS in reactor pressure vessel (RPV) steels. This will be discussed in the light of the predictions of the various models in an effort to show which models are the most reliable and easy to use for forecasting P segregation behaviour in steels. A consequence of RIS in RPV steels is a radiation induced shift in the ductile to brittle transition temperature (DBTT). It will be shown how it is possible to relate radiation-induced P segregation levels to DBTT shift. Examples of this exercise will be given for RPV steels and for ferritic steels being considered for first wall fusion applications. Cr RIS in high alloy stainless steels and associated irradiation-assisted stress corrosion cracking (IASCC) will be briefly discussed. (authors)

  18. Safety-analysis report for packaging - corrugated steel container (SAND Box) for DOT specification 7A packaging

    SciTech Connect (OSTI)

    Brugger, R.P.

    1983-05-16

    Department of Transportation (DOT) Specification 7A, Type A corrugated steel containers for shipment and storage of Transuranic (TRU) solid waste have been developed. The containers are made entirely of 14 gauge (0.0747-in.) low carbon steel. All seams including the closure are welded to produce a leak-tight container. Four sizes of the SAND Box container have successfully met all Specification 7A, Type A requirements.

  19. Safety analysis report for packaging-corrugated steel container (SAND Box) for DOT Specification 7A packaging

    SciTech Connect (OSTI)

    Brugger, R.P.

    1983-01-24

    Department of Transportation (DOT) Specification 7A, Type A corrugated steel containers for shipment and storage of Transuranic (TRU) solid waste have been developed. The containers are made entirely of 14 gauge (0.0747-in.) low carbon steel. All seams including the closure are welded to produce a leaktight container. Four sizes of the SAND Box container have successfully met all Specification 7A, Type A requirements.

  20. How it works

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    How it works MINERvA is a particle physics experiment, located at Fermi National Accelerator Laboratory in Batavia, Illinois. MINERvA was designed to perform high-precision measurements of neutrino interactions on a wide variety of materials, including water, helium, carbon, iron, lead, and plastic. MINERvA is located 100 meters underground, and sits directly in front of the MINOS near detector. The source of MINERvA's neutrino beam is the Neutrinos at the Main Injector beamline, or NuMI. NuMI

  1. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect (OSTI)

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  2. Scramjet including integrated inlet and combustor

    SciTech Connect (OSTI)

    Kutschenreuter, P.H. Jr.; Blanton, J.C.

    1992-02-04

    This patent describes a scramjet engine. It comprises: a first surface including an aft facing step; a cowl including: a leading edge and a trailing edge; an upper surface and a lower surface extending between the leading edge and the trailing edge; the cowl upper surface being spaced from and generally parallel to the first surface to define an integrated inlet-combustor therebetween having an inlet for receiving and channeling into the inlet-combustor supersonic inlet airflow; means for injecting fuel into the inlet-combustor at the step for mixing with the supersonic inlet airflow for generating supersonic combustion gases; and further including a spaced pari of sidewalls extending between the first surface to the cowl upper surface and wherein the integrated inlet-combustor is generally rectangular and defined by the sidewall pair, the first surface and the cowl upper surface.

  3. Oxidation resistant high creep strength austenitic stainless steel

    SciTech Connect (OSTI)

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  4. Electric Power Monthly, August 1990. [Glossary included

    SciTech Connect (OSTI)

    Not Available

    1990-11-29

    The Electric Power Monthly (EPM) presents monthly summaries of electric utility statistics at the national, Census division, and State level. The purpose of this publication is to provide energy decisionmakers with accurate and timely information that may be used in forming various perspectives on electric issues that lie ahead. Data includes generation by energy source (coal, oil, gas, hydroelectric, and nuclear); generation by region; consumption of fossil fuels for power generation; sales of electric power, cost data; and unusual occurrences. A glossary is included.

  5. ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000

    Broader source: Energy.gov [DOE]

    The absolute theoretical minimum energies to produce liquid steel from idealized scrap (100% Fe) and ore (100% Fe2O3) are much lower than consumed in practice, as are the theoretical minimum energies to roll the steel into its final shape.

  6. Corrosion morphology of A516 carbon steel in H[sub 2]S solution

    SciTech Connect (OSTI)

    Huang, H.H.; Tsai, W.T.; Lee, J.T. . Dept. of Materials Science and Engineering)

    1994-10-01

    Various types of corrosion, including hydrogen sulfide corrosion, sulfide stress corrosion cracking, and hydrogen-induced cracking, of carbon steel in an H[sub 2]S solution are of great concern in the oil and gas industry; many investigations have been undertaken to better understand the mechanism. Generally speaking, the formation of iron sulfide film on the metal surface appears to play an important role in the corrosion behavior of carbon steel in an H[sub 2]S solution. Several reports are available regarding the sulfide film formation of carbon steel in the H[sub 2]S solution. For instance, Petelot et al. reported that a film of iron sulfide does not cover the whole metal surface during the early stages of immersion, whereas the sample surface is wholly covered with iron sulfide film during the later stages of immersion. At the initial stage of immersion, iron sulfide film grows continuously; after longer immersion, a steady state is reached where the growth rate of sulfide film equals its dissolution rate. On the other hand, according to Tewari and Campbell, a smooth black film of iron sulfide is first obtained on the steel surface with a preferred orientation, whereas cracks develop on the surface. Lifting and peeling off of the film from the surface is found after exposure to the H[sub 2]S solution as brief as 6--8 h. A sulfide film deposited on carbon steel continues to grow even after a 48 h immersion in an H[sub 2]S solution. Current studies on the corrosion of carbon steel in an H[sub 2]S solution are based on the overall surface process. In this study, the local corrosion cell reaction between dissimilar phases and morphology of the local surface of A516 carbon steel in an H[sub 2]S solution were investigated.

  7. FEA Simulations of Magnets with Grain Oriented Steel

    SciTech Connect (OSTI)

    Witte H.

    2012-08-06

    One of the potential successors of the Large Hadron Collider is a Muon Col- lider. Muons are short-lived particles, which therefore require fast acceleration. One potential avenue is a very fast cycling cyclotron, where the bending is sup- plied by a combination of fixed-field superconducting magnets and fast ramping normal conducting iron-cored coils. Due to the high ramping rate (around 1 kHz) eddy current and hysteresis losses are a concern. One way to overcome these is by using grain-oriented soft-iron, which promises superior magnetic properties in the direction of the grains. This note summarizes efforts to include the anisotropic material properties of grain-oriented steel in finite element analysis to predict the behaviour of the dipole magnets for this accelerator. It was found that including anisotropic material properties has a detrimental effect on model convergence. During this study it was not possible to include grain oriented steel with an accuracy necessary to study the field quality of a dipole magnet.

  8. 2015 Accomplishments-Tritium aging studies on stainless steel. Effects of hydrogen isotopes, crack orientation, and specimen geometry on fracture toughness

    SciTech Connect (OSTI)

    Morgan, Michael J.

    2016-01-01

    that fracture toughness values of larger specimens are higher and more representative of the material’s fracture behavior in a fully constrained tritium reservoir. The toughness properties measured for sub-size specimens were about 65-75% of the values for larger specimens. While the data from sub-size specimens are conservative, they may be overly so. The fracture toughness properties from sub-size specimens are valuable in that they can be used for tritium effects studies and show the same trends and alloy differences as those seen from larger specimen data. Additional work is planned, including finite element modeling, to see if sub-size specimen data could be adjusted in some way to be more closely aligned with the actual material behavior in a fully constrained pressure vessel.

  9. Subterranean barriers including at least one weld

    DOE Patents [OSTI]

    Nickelson, Reva A.; Sloan, Paul A.; Richardson, John G.; Walsh, Stephanie; Kostelnik, Kevin M.

    2007-01-09

    A subterranean barrier and method for forming same are disclosed, the barrier including a plurality of casing strings wherein at least one casing string of the plurality of casing strings may be affixed to at least another adjacent casing string of the plurality of casing strings through at least one weld, at least one adhesive joint, or both. A method and system for nondestructively inspecting a subterranean barrier is disclosed. For instance, a radiographic signal may be emitted from within a casing string toward an adjacent casing string and the radiographic signal may be detected from within the adjacent casing string. A method of repairing a barrier including removing at least a portion of a casing string and welding a repair element within the casing string is disclosed. A method of selectively heating at least one casing string forming at least a portion of a subterranean barrier is disclosed.

  10. Photoactive devices including porphyrinoids with coordinating additives

    DOE Patents [OSTI]

    Forrest, Stephen R; Zimmerman, Jeramy; Yu, Eric K; Thompson, Mark E; Trinh, Cong; Whited, Matthew; Diev, Vlacheslav

    2015-05-12

    Coordinating additives are included in porphyrinoid-based materials to promote intermolecular organization and improve one or more photoelectric characteristics of the materials. The coordinating additives are selected from fullerene compounds and organic compounds having free electron pairs. Combinations of different coordinating additives can be used to tailor the characteristic properties of such porphyrinoid-based materials, including porphyrin oligomers. Bidentate ligands are one type of coordinating additive that can form coordination bonds with a central metal ion of two different porphyrinoid compounds to promote porphyrinoid alignment and/or pi-stacking. The coordinating additives can shift the absorption spectrum of a photoactive material toward higher wavelengths, increase the external quantum efficiency of the material, or both.

  11. Electric power monthly, September 1990. [Glossary included

    SciTech Connect (OSTI)

    Not Available

    1990-12-17

    The purpose of this report is to provide energy decision makers with accurate and timely information that may be used in forming various perspectives on electric issues. The power plants considered include coal, petroleum, natural gas, hydroelectric, and nuclear power plants. Data are presented for power generation, fuel consumption, fuel receipts and cost, sales of electricity, and unusual occurrences at power plants. Data are compared at the national, Census division, and state levels. 4 figs., 52 tabs. (CK)

  12. Nuclear reactor shield including magnesium oxide

    DOE Patents [OSTI]

    Rouse, Carl A.; Simnad, Massoud T.

    1981-01-01

    An improvement in nuclear reactor shielding of a type used in reactor applications involving significant amounts of fast neutron flux, the reactor shielding including means providing structural support, neutron moderator material, neutron absorber material and other components as described below, wherein at least a portion of the neutron moderator material is magnesium in the form of magnesium oxide either alone or in combination with other moderator materials such as graphite and iron.

  13. Rotor assembly including superconducting magnetic coil

    DOE Patents [OSTI]

    Snitchler, Gregory L.; Gamble, Bruce B.; Voccio, John P.

    2003-01-01

    Superconducting coils and methods of manufacture include a superconductor tape wound concentrically about and disposed along an axis of the coil to define an opening having a dimension which gradually decreases, in the direction along the axis, from a first end to a second end of the coil. Each turn of the superconductor tape has a broad surface maintained substantially parallel to the axis of the coil.

  14. Power generation method including membrane separation

    DOE Patents [OSTI]

    Lokhandwala, Kaaeid A.

    2000-01-01

    A method for generating electric power, such as at, or close to, natural gas fields. The method includes conditioning natural gas containing C.sub.3+ hydrocarbons and/or acid gas by means of a membrane separation step. This step creates a leaner, sweeter, drier gas, which is then used as combustion fuel to run a turbine, which is in turn used for power generation.

  15. Improved Criteria for Acceptable Yield Point Elongation in Surface Critical Steels

    SciTech Connect (OSTI)

    Dr. David Matlock; Dr. John Speer

    2007-05-30

    Yield point elongation (YPE) is considered undesirable in surface critical applications where steel is formed since "strain lines" or Luders bands are created during forming. This project will examine in detail the formation of luders bands in industrially relevant strain states including the influence of substrate properties and coatings on Luders appearance. Mechanical testing and surface profilometry were the primary methods of investigation.

  16. Intergranular corrosion of Type 409 stainless steel used in automotive exhaust applications

    SciTech Connect (OSTI)

    Brossia, C.S.; Martin, K.L.

    1998-12-31

    Automotive exhaust systems must meet increasingly stringent lifetime requirements, and thus the incorporation of stainless steels (primarily ferritic) has increased. One of the failure mechanisms that is rarely encountered, but does occur, is intergranular corrosion. Intergranular corrosion of ferritic stainless steels is believed to occur via a similar mechanism as is observed in austenitic stainless, namely precipitation of chromium-carbon nitride (Cr-C/N) particles at the grain boundaries leading to Cr-depleted regions. In the present study, the effect of thermal history (including heat treatment, welding and post-weld heat treatment) and alloy chemistry on the level of sensitization of Type 409SS were examined.

  17. Samarium electrodeposited acetate and oxide thin films on stainless steel substrate characterized by XPS

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Myhre, Kristian; Burns, Jonathan; Meyer, Harry; Sims, Nathan; Boll, Rose

    2016-06-01

    Characterization of a samarium thin film deposited on a stainless steel substrate using molecular electrodeposition was carried out using a Thermo Scientific K-Alpha X-ray photoelectron spectrometer. We studied two types of samarium electrodeposition samples, one as-deposited and one heated to 700 °C in an air flow. Survey scans include peaks coming from the stainless steel substrate, such as Fe and Cr. An X-ray photoelectron spectroscopy (XPS) survey spectrum, Sm 3d, C 1s, and O 1s narrow scans are shown. It was determined that the heating process decomposed the deposited Sm acetate to Sm2O3 using XPS.

  18. 221-U Facility concrete and reinforcing steel evaluations specification for the canyon disposition initiative (CDI)

    SciTech Connect (OSTI)

    Baxter, J.T.

    1998-05-28

    This describes a test program to establish the in-situ material properties of the reinforced concrete in Building 221-U for comparison to the original design specifications. Field sampling and laboratory testing of concrete and reinforcing steel structural materials in Building 221-U for design verification will be undertaken. Forty seven samples are to be taken from radiologically clean exterior walls of the canyon. Laboratory testing program includes unconfined compressive strength of concrete cores, tensile strength of reinforcing steel, and petrographic examinations of concrete cores taken from walls below existing grade.

  19. Metallurgical and acoustical characterization of a hydroformed, 304 stainless steel, Caribbean-style musical pan

    SciTech Connect (OSTI)

    Murr, L.E. Gaytan, S.M.; Lopez, M.I.; Bujanda, D.E.; Martinez, E.Y.; Whitmyre, G.; Price, H.

    2008-03-15

    We report herein the metallurgical and acoustical characterization of hydroformed 304 stainless steel, Caribbean pans. These pans were fully tuned to chromatic tones and compared to a manufactured, low-carbon, Caribbean steel pan standard. Hydroformed platforms had a Vickers microindentation hardness of HV 345, which was reduced by annealing during pan fabrication to HV 270. Skirts welded to the hydroformed head had a microindentation hardness of HV 440. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated microstructures (including grain structures) characteristic of these pan microindentation hardnesses.

  20. Aging and Embrittlement of High Fluence Stainless Steels

    SciTech Connect (OSTI)

    Was, gary; Jiao, Zhijie; der ven, Anton Van; Bruemmer, Stephen; Edwards, Dan

    2012-12-31

    Irradiation of austenitic stainless steels results in the formation of dislocation loops, stacking fault tetrahedral, Ni-Si clusters and radiation-induced segregation (RIS). Of these features, it is the formation of precipitates which is most likely to impact the mechanical integrity at high dose. Unlike dislocation loops and RIS, precipitates exhibit an incubation period that can extend from 10 to 46 dpa, above which the cluster composition changes and a separate phase, (G-phase) forms. Both neutron and heavy ion irradiation showed that these clusters develop slowly and continue to evolve beyond 100 dpa. Overall, this work shows that the irradiated microstructure features produced by heavy ion irradiation are remarkably comparable in nature to those produced by neutron irradiation at much lower dose rates. The use of a temperature shift to account for the higher damage rate in heavy ion irradiation results in a fairly good match in the dislocation loop microstructure and the precipitate microstructure in austenitic stainless steels. Both irradiations also show segregation of the same elements and in the same directions, but to achieve comparable magnitudes, heavy ion irradiation must be conducted at a much higher temperature than that which produces a match with loops and precipitates. First-principles modeling has confirmed that the formation of Ni-Si precipitates under irradiation is likely caused by supersaturation of solute to defect sinks caused by highly correlated diffusion of Ni and Si. Thus, the formation and evolution of Ni-Si precipitates at high dose in austenitic stainless steels containing Si is inevitable.

  1. Nonlinear ultrasonic characterization of precipitation in 17-4PH stainless steel

    SciTech Connect (OSTI)

    Matlack, Kathryn; Bradley, Harrison A.; Thiele, Sebastian; Kim, Jin-Yeon; Wall, James J.; Jung, Hee Joon; Qu, Jianmin; Jacobs, Laurence J.

    2015-04-01

    The extension of operational lifetime of most US nuclear reactors will cause reactor pressure vessel to be exposed to increased levels of neutron radiation damage. This research is part of a broader effort to develop a nondestructive evaluation technique to monitor radiation damage in reactor pressure vessel steels. The main contributor to radiation embrittlement in these steels is the formation of copper-rich precipitates. In this work, a precipitate hardenable martensitic alloy, 17-4PH stainless steel is exposed to thermal aging treatments, and used as a surrogate material to study the effects of copper precipitates on the measured acoustic nonlinearity parameter. Previous work has demonstrated the effectiveness of these nonlinear ultrasonic (NLU) measurements in the characterization of radiation-induced microstructural changes in neutron irradiated reactor pressure vessel steels. NLU measurements using Rayleigh surface waves are performed on 17-4PH samples subjected to isothermal aging. NLU measurements are interpreted with hardness, thermo-electric power, TEM, and atom probe tomography measurements. The Rayleigh wave measurements showed a decrease in the acoustic nonlinearity parameter with increasing aging time, consistent with evidence of increasing number density of nucleated precipitates.

  2. A Mechanism-based Model for Deformation Twinning in Polycrystalline FCC Steel

    SciTech Connect (OSTI)

    Wang, Yuan; Sun, Xin; Wang, Y. D.; Hu, Xiaohua; Zbib, Hussein M.

    2014-06-01

    Deformation twinning, a common and important plastic deformation mechanism, is the key contributor to the excellent combination of strength and ductility in twinning-induced plasticity (TWIP) steel. In the open literature, a significant amount of research has been reported on the microstructural characteristics of deformation twinning and its influence on the overall deformation behavior of TWIP steel. In this study, we examine the feasibility of a mechanism-based crystal plasticity model in simulating the microstructural level deformation characteristics of TWIP steel. To this end, a model considering both double-slip and double-twin is developed to investigate the stress-strain behavior and local microstructural features related to the formation and growth of micro-twins in low stacking fault energy (SFE) TWIP steel. The twin systems are described as pseudo-slips that can be activated when their resolved shear stress reaches the corresponding critical value. A hardening law that accounts for the interaction among the slip and twin systems is also developed. Numerical simulations for dDifferent mesh sizes and single crystal patch tests under different loading modes are carried out to verify the modeling procedure. Our simulation results reveal that, despite its simple nature, the double-slip/double-twin model can capture the key deformation features of TWIP steel, including twin volume fraction evolution, continuous strain hardening, and the final fracture in the form of strain localization.

  3. Corrosion of Ferritic Steels in High Temperature Molten Salt Coolants for Nuclear Applications

    SciTech Connect (OSTI)

    Farmer, J; El-Dasher, B; de Caro, M S; Ferreira, J

    2008-11-25

    Corrosion of ferritic steels in high temperature molten fluoride salts may limit the life of advanced reactors, including some hybrid systems that are now under consideration. In some cases, the steel may be protected through galvanic coupling with other less noble materials with special neutronic properties such a beryllium. This paper reports the development of a model for predicting corrosion rates for various ferritic steels, with and without oxide dispersion strengthening, in FLiBe (Li{sub 2}BeF{sub 4}) and FLiNaK (Li-Na-K-F) coolants at temperatures up to 800 C. Mixed potential theory is used to account for the protection of steel by beryllium, Tafel kinetics are used to predict rates of dissolution as a function of temperature and potential, and the thinning of the mass-transfer boundary layer with increasing Reynolds number is accounted for with dimensionless correlations. The model also accounts for the deceleration of corrosion as the coolants become saturated with dissolved chromium and iron. This paper also reports electrochemical impedance spectroscopy of steels at their corrosion potentials in high-temperature molten salt environments, with the complex impedance spectra interpreted in terms of the interfacial charge transfer resistance and capacitance, as well as the electrolyte conductivity. Such in situ measurement techniques provide valuable insight into the degradation of materials under realistic conditions.

  4. Mechanical properties of irradiated 9Cr-2WVTa steel

    SciTech Connect (OSTI)

    Klueh, R.L.; Alexander, D.J.; Rieth, M.

    1998-09-01

    An Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel has excellent strength and impact toughness before and after irradiation in the Fast Flux Test Facility and the High Flux Reactor (HFR). The ductile-brittle transition temperature (DBTT) increased only 32 C after 28 dpa at 365 C in FFTF, compared to a shift of {approx}60 C for a 9Cr-2WV steel--the same as the 9Cr-2WVTa steel but without tantalum. This difference occurred despite the two steels having similar tensile but without tantalum. This difference occurred despite the two steels having similar tensile properties before and after irradiation. The 9Cr-2WVTa steel has a smaller prior-austenite grain size, but otherwise microstructures are similar before irradiation and show similar changes during irradiation. The irradiation behavior of the 9Cr-2WVTa steel differs from the 9Cr-2WV steel and other similar steels in two ways: (1) the shift in DBTT of the 9Cr-2WVTa steel irradiated in FFTF does not saturate with fluence by {approx}28 dpa, whereas for the 9Cr-2WV steel and most similar steels, saturation occurs at <10 dpa, and (2) the shift in DBTT for 9Cr-2WVTa steel irradiated in FFTF and HFR increased with irradiation temperature, whereas it decreased for the 9Cr-2WV steel, as it does for most similar steels. The improved properties of the 9Cr-2WVTa steel and the differences with other steels were attributed to tantalum in solution.

  5. Corrosion effects of hydrogen sulfide on coiled tubing and carbon steel in hydrochloric acid

    SciTech Connect (OSTI)

    1997-09-01

    Coiled tubing is commonly used in oilwell drilling and stimulation. It has been reported to be less susceptible to acid attack than carbon steel in acidizing. Corrosion problems are frequently reported from field activities and include corrosion/erosion, galvanic attack, brine/oxygen/acid attack, and HCl/H{sub 2}S attack. In this study, coiled tubing was exposed to inhibited HCl acid in the presence and absence of H{sub 2}S. Four HCl inhibitors and one H{sub 2}S inhibitor were evaluated, and the corrosion rates of coiled tubing, carbon steel (J-55), and carburized steel were compared. Tests were conducted at atmospheric pressure for temperatures less than and equal to 200 F. At temperatures greater than 200 F; tests were conducted at 4,000 psi.

  6. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific and Design Methodology

    SciTech Connect (OSTI)

    Pankiw, Roman I; Muralidharan, G.; Sikka, Vinod K.

    2006-06-30

    The goal of this project was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and the upper use temperature by 86 to 140 degrees fahrenheit (30 to 60 degrees celsius). Meeting this goal is expected to result in energy savings of 35 trillion Btu/year by 2020 and energy cost savings of approximately $230 million/year. The higher-strength H-Series cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat treating industry, including radiant burner tubes. The project was led by Duraloy Technologies, Inc., with research participation by Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies.

  7. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOE Patents [OSTI]

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  8. Safe Use Limits for Advanced Ferritic Steels in Ultra-Supercritical Power Boilers.

    SciTech Connect (OSTI)

    Swindeman, RW

    2003-11-03

    In 2000, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and the Babcock & Wilcox Company to examine the databases for advanced ferritic steels and determine the safe limits for operation in supercritical steam power boilers. The materials of interest included the vanadium-modified 9-12% Cr steels with 1-2% Mo or W. The first task involved a review of pertinent information and the down-selection of a steel of special interest. The long-time database for 9Cr-1Mo-V steel was found to be most satisfactory for the examinations, and this steel was taken to be representative of the group. The second task involved the collection of aged and service exposed samples for metallurgical and mechanical testing. Here, aged samples to 75,000 hours, laboratory-tested samples to 83,000 hours, and service-exposed sample with up to 143,000 hours exposure were collected. The third task involved mechanical testing of exposed samples. Creep-rupture testing to long times was undertaken. Variable stress and temperature testing was included. Results were compared against the prediction of damage models. These models seemed to be adequate for life prediction. The fourth task involved the metallurgical examination of exposed specimens. Changes in microstructure were compared against published information on the evolution of microstructures in 9Cr-Mo-V steels and the results were found to be consistent with expectations. The fifth task involved a survey of steam and fireside corrosion. Data from the service-exposed tubing was examined, and a literature survey was undertaken as part of an activity in support of ultra-supercritical steam boiler technology. The corrosion study indicated some concerns about long-time fireside corrosion and suggested temperature limits were needed for corrosive coal ash conditions.

  9. Further development of the cleanable steel HEPA filter, cost/benefit analysis, and comparison with competing technologies

    SciTech Connect (OSTI)

    Bergman, W.; Lopez, R.; Wilson, K.

    1997-08-01

    We have made further progress in developing a cleanable steel fiber HEPA filter. We fabricated a pleated cylindrical cartridge using commercially available steel fiber media that is made with 1 {mu}m stainless steel fibers and sintered into a sheet form. Test results at the Department of Energy (DOE) Filter Test Station at Oak Ridge show the prototype filter cartridge has 99.99% efficiency for 0.3 {mu}m dioctyl phthalate (DOP) aerosols and a pressure drop of 1.5 inches. Filter loading and cleaning tests using AC Fine dust showed the filter could be repeatedly cleaned using reverse air pulses. Our analysis of commercially optimized filters suggest that cleanable steel HEPA filters need to be made from steel fibers less than 1{mu}m, and preferably 0.5 {mu}m, to meet the standard HEPA filter requirements in production units. We have demonstrated that 0.5 {mu}m steel fibers can be produced using the fiber bundling and drawing process. The 0.5 {mu}m steel fibers are then sintered into small filter samples and tested for efficiency and pressure drop. Test results on the sample showed a penetration of 0.0015 % at 0.3 {mu}m and a pressure drop of 1.15 inches at 6.9 ft/min (3.5 cm/s) velocity. Based on these results, steel fiber media can easily meet the requirements of 0.03 % penetration and 1.0 inch of pressure drop by using less fibers in the media. A cost analysis of the cleanable steel HEPA filter shows that, although the steel HEPA filter costs much more than the standard glass fiber HEPA filter, it has the potential to be very cost effective because of the high disposal costs of contaminated HEPA filters. We estimate that the steel HEPA filter will save an average of $16,000 over its 30 year life. The additional savings from the clean-up costs resulting from ruptured glass HEPA filters during accidents was not included but makes the steel HEPA filter even more cost effective. 33 refs., 28 figs., 1 tab.

  10. Z Group Steel Holding Zelezarny Veseli | Open Energy Information

    Open Energy Info (EERE)

    Z Group Steel Holding Zelezarny Veseli Jump to: navigation, search Name: Z-Group Steel Holding - Zelezarny Veseli Place: Veseli nad Moravou, Czech Republic Zip: 698 12 Sector: Wind...

  11. Stainless steel 304 cladding mechanical properties and limitations...

    Office of Scientific and Technical Information (OSTI)

    steel 304 cladding mechanical properties and limitations during steady state operation of U-ZrH TRIGA type fuel. Citation Details In-Document Search Title: Stainless steel 304 ...

  12. DOE - Office of Legacy Management -- Wyckoff Drawn Steel Co ...

    Office of Legacy Management (LM)

    Drawn Steel Co - IL 0-09 FUSRAP Considered Sites Site: Wyckoff Drawn Steel Co (IL 0-09) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: ...

  13. How Trenton Iron and Steel Innovations Reshaped America Clifford...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Trenton Iron and Steel Innovations Reshaped America Clifford Zink Independent Historian ... DeParTmenT of energy faciliTy Iron and steel innovations in Trenton helped transform ...

  14. First Structural Steel Erected at NSLS-II

    ScienceCinema (OSTI)

    None

    2010-01-08

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  15. DOE - Office of Legacy Management -- Allegheny-Ludlum Steel Corp...

    Office of Legacy Management (LM)

    Site: ALLEGHENY-LUDLUM STEEL CORP. (NY.0-02 ) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: Al-Tech Specialty Steel NY.0-02-1 Location: ...

  16. First Structural Steel Erected at NSLS-II

    SciTech Connect (OSTI)

    2009-09-14

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  17. Friction Stir Spot Welding of Advanced High Strength Steels II...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Stir Spot Welding of Advanced High Strength Steels II Friction Stir Spot Welding of Advanced High Strength Steels II 2011 DOE Hydrogen and Fuel Cells Program, and Vehicle ...

  18. Optical panel system including stackable waveguides

    DOE Patents [OSTI]

    DeSanto, Leonard; Veligdan, James T.

    2007-03-06

    An optical panel system including stackable waveguides is provided. The optical panel system displays a projected light image and comprises a plurality of planar optical waveguides in a stacked state. The optical panel system further comprises a support system that aligns and supports the waveguides in the stacked state. In one embodiment, the support system comprises at least one rod, wherein each waveguide contains at least one hole, and wherein each rod is positioned through a corresponding hole in each waveguide. In another embodiment, the support system comprises at least two opposing edge structures having the waveguides positioned therebetween, wherein each opposing edge structure contains a mating surface, wherein opposite edges of each waveguide contain mating surfaces which are complementary to the mating surfaces of the opposing edge structures, and wherein each mating surface of the opposing edge structures engages a corresponding complementary mating surface of the opposite edges of each waveguide.

  19. Optical panel system including stackable waveguides

    DOE Patents [OSTI]

    DeSanto, Leonard; Veligdan, James T.

    2007-11-20

    An optical panel system including stackable waveguides is provided. The optical panel system displays a projected light image and comprises a plurality of planar optical waveguides in a stacked state. The optical panel system further comprises a support system that aligns and supports the waveguides in the stacked state. In one embodiment, the support system comprises at least one rod, wherein each waveguide contains at least one hole, and wherein each rod is positioned through a corresponding hole in each waveguide. In another embodiment, the support system comprises at least two opposing edge structures having the waveguides positioned therebetween, wherein each opposing edge structure contains a mating surface, wherein opposite edges of each waveguide contain mating surfaces which are complementary to the mating surfaces of the opposing edge structures, and wherein each mating surface of the opposing edge structures engages a corresponding complementary mating surface of the opposite edges of each waveguide.

  20. Drapery assembly including insulated drapery liner

    DOE Patents [OSTI]

    Cukierski, Gwendolyn (Ithaca, NY)

    1983-01-01

    A drapery assembly is disclosed for covering a framed wall opening, the assembly including drapery panels hung on a horizontal traverse rod, the rod having a pair of master slides and means for displacing the master slides between open and closed positions. A pair of insulating liner panels are positioned behind the drapery, the remote side edges of the liner panels being connected with the side portions of the opening frame, and the adjacent side edges of the liner panels being connected with a pair of vertically arranged center support members adapted for sliding movement longitudinally of a horizontal track member secured to the upper horizontal portion of the opening frame. Pivotally arranged brackets connect the center support members with the master slides of the traverse rod whereby movement of the master slides to effect opening and closing of the drapery panels effects simultaneous opening and closing of the liner panels.

  1. Thermovoltaic semiconductor device including a plasma filter

    DOE Patents [OSTI]

    Baldasaro, Paul F.

    1999-01-01

    A thermovoltaic energy conversion device and related method for converting thermal energy into an electrical potential. An interference filter is provided on a semiconductor thermovoltaic cell to pre-filter black body radiation. The semiconductor thermovoltaic cell includes a P/N junction supported on a substrate which converts incident thermal energy below the semiconductor junction band gap into electrical potential. The semiconductor substrate is doped to provide a plasma filter which reflects back energy having a wavelength which is above the band gap and which is ineffectively filtered by the interference filter, through the P/N junction to the source of radiation thereby avoiding parasitic absorption of the unusable portion of the thermal radiation energy.

  2. Broadening Industry Governance to Include Nonproliferation

    SciTech Connect (OSTI)

    Hund, Gretchen; Seward, Amy M.

    2008-11-11

    As industry is the first line of defense in detecting and thwarting illicit trade networks, the engagement of the private sector is critical to any government effort to strengthen existing mechanisms to protect goods and services throughout the supply chain. This study builds on previous PNNL work to continue to evaluate means for greater industry engagement to complement and strengthen existing governmental efforts to detect and stem the trade of illicit goods and to protect and secure goods that could be used in making a weapon of mass destruction. Specifically, the study evaluates the concept of Industry Self Regulation, defined as a systematic voluntary program undertaken by an industry or by individual companies to anticipate, implement, supplement, or substitute for regulatory requirements in a given field, generally through the adoption of best practices. Through a series of interviews with companies with a past history of non-compliance, trade associations and NGOs, the authors identify gaps in the existing regulatory infrastructure, drivers for a self regulation approach and the form such an approach might take, as well as obstacles to be overcome. The authors conclude that it is at the intersection of industry, government, and security thatthrough collaborative meansthe effectiveness of the international nonproliferation systemcan be most effectively strengthened to the mutual benefit of both government and the private sector. Industry has a critical stake in the success of this regime, and has the potential to act as an integrating force that brings together the existing mechanisms of the global nonproliferation regime: export controls, physical protection, and safeguards. The authors conclude that industry compliance is not enough; rather, nonproliferation must become a central tenant of a companys corporate culture and be viewed as an integral component of corporate social responsibility (CSR).

  3. Comments of Steele-Waseca Cooperative Electric | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steele-Waseca Cooperative Electric Comments of Steele-Waseca Cooperative Electric Comments of Steele-Waseca Cooperative Electric onImplementing the National Broadband Plan by Studying the Communications Requirements of Electric Utilities to Inform Federal Smart Grid Policy Comments of Steele-Waseca Cooperative Electric (65.64 KB) More Documents & Publications NBP RFI: Communications Requirements- Comments of Great River Energy Communications Requirements of Smart Grid Technologies Final

  4. Enhanced Incluison Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  5. Enhanced Inclusion Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R. C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  6. CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    NY. 0 -02-3 CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION (THE F01umz ALLEGHENY-LUDLUM STEEL CORPORATION) WATERVLIET, NEW YORK, AND OFFSITE PROPERTY IN DUNKIRK, NEW YORK Department of Energy Office of Nuclear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite

  7. CERTIFICATION DOCKET FOR BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK

    Office of Legacy Management (LM)

    BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK Department of Energy Office of Nuclear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Introduction to the Certification Docket for Bethlehem Steel Corporation, Lackawanna, New York Purpose Docket Contents Exhibit I: Summary of Activities at the Bethlehem Steel Corporation, Lackawanna, New York Exhibit II: Documents Supporting the Certification of the Bethlehem Steel Corporation,

  8. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect (OSTI)

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  9. THE SENSITIVITY OF CARBON STEELS' SUSCEPTIBILITY TO LOCALIZED CORROSION TO THE PH OF NITRATE BASED NUCLEAR WASTES

    SciTech Connect (OSTI)

    BOOMER KD

    2010-01-14

    The Hanford tank reservation contains approximately 50 million gallons of liquid legacy radioactive waste from cold war weapons production, which is stored in 177 underground storage tanks. The tanks will be in use until waste processing operations are completed. The wastes tend to be high pH (over 10) and nitrate based. Under these alkaline conditions carbon steels tend to be passive and undergo relatively slow uniform corrosion. However, the presence of nitrate and other aggressive species, can lead to pitting and stress corrosion cracking. This work is a continuation of previous work that investigated the propensity of steels to suffer pitting and stress corrosion cracking in various waste simulants. The focus of this work is an investigation of the sensitivity of the steels' pitting and stress corrosion cracking susceptibility tosimulant pH. Previous work demonstrated that wastes that are high in aggressive nitrate and low in inhibitory nitrite are susceptible to localized corrosion. However, the previous work involved wastes with pH 12 or higher. The current work involves wastes with lower pH of 10 or 11. It is expected that at these lower pHs that a higher nitrite-to-nitrate ratio will be necessary to ensure tank integrity. This experimental work involved both electrochemical testing, and slow strain rate testing at either the free corrosion potential or under anodic polarization. The results of the current work will be discussed, and compared to work previously presented.

  10. FY 1994 Annual Work Plan

    SciTech Connect (OSTI)

    Not Available

    1993-09-30

    In accordance with the Inspector General`s Strategic Planning Policy directive, the Office of Inspector General (OIG) annually updates its Strategic Plan with budgetary and program guidance for the next fiscal year. The program guidance identifies and establishes priorities for OIG coverage of important DOE issues and operations, provides the basis for assigning OIG resources, and is the source for issues covered in Assistant Inspectors General annual work plans. The Office of the Assistant Inspector General for Audits (AIGA) publishes an Annual Work Plan in September of each year. The plan includes the OIG program guidance and shows the commitment of resources necessary to accomplish the assigned work and meet our goals. The program guidance provides the framework within which the AIGA work will be planned and accomplished. Audits included in this plan are designed to help insure that the requirements of our stakeholders have been considered and blended into a well balanced audit program.

  11. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect (OSTI)

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  12. Helium damage in austenitic stainless steels

    SciTech Connect (OSTI)

    Caskey, G.R. Jr.; Mezzanotte, D.A. Jr.; Rawl, D.E. Jr.

    1983-01-01

    Helium produced by tritium decay was first shown to embrittle austenitic stainless steel at ambient temperature in tensile specimens of Nitronic-40 steel (Armco, Inc.). A long-term study was initiated to study this form of helium damage in five austenitic alloys. Results from this study have been analyzed by the J-integral technique and show a decrease in ductile fracture toughness with increasing He-3 concentration. Sustained-load cracking tests indicate that the stress intensity required to initiate and propagate a crack also decreases with increasing He-3 concentration. 9 figures, 3 tables.

  13. Steel Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Technology Roadmap Steel Industry Technology Roadmap Table of Contents Introduction Process Improvement 2.1 Cokemaking 2.2 Ironmaking 2.3 Basic Oxygen Furnace (BOF) Steelmaking 2.4 Electric Arc Furnace (EAF) Steelmaking 2.5 Ladle Refining 2.6 Casting 2.7 Rolling and Finishing 2.8 Refractories Iron Recycling Unit 3.1 By-products 3.2 Obsolete Scrap Environment 4.1 Cokemaking 4.2 Ironmaking 4.3 Steelmaking - Basic Oxygen Furnace (BOF) 4.4 Steelmaking - Electric Arc Furnace (EAF) 4.5

  14. Engine lubrication circuit including two pumps

    DOE Patents [OSTI]

    Lane, William H.

    2006-10-03

    A lubrication pump coupled to the engine is sized such that the it can supply the engine with a predetermined flow volume as soon as the engine reaches a peak torque engine speed. In engines that operate predominately at speeds above the peak torque engine speed, the lubrication pump is often producing lubrication fluid in excess of the predetermined flow volume that is bypassed back to a lubrication fluid source. This arguably results in wasted power. In order to more efficiently lubricate an engine, a lubrication circuit includes a lubrication pump and a variable delivery pump. The lubrication pump is operably coupled to the engine, and the variable delivery pump is in communication with a pump output controller that is operable to vary a lubrication fluid output from the variable delivery pump as a function of at least one of engine speed and lubrication flow volume or system pressure. Thus, the lubrication pump can be sized to produce the predetermined flow volume at a speed range at which the engine predominately operates while the variable delivery pump can supplement lubrication fluid delivery from the lubrication pump at engine speeds below the predominant engine speed range.

  15. Articles including thin film monolayers and multilayers

    DOE Patents [OSTI]

    Li, DeQuan; Swanson, Basil I.

    1995-01-01

    Articles of manufacture including: (a) a base substrate having an oxide surface layer, and a multidentate ligand, capable of binding a metal ion, attached to the oxide surface layer of the base substrate, (b) a base substrate having an oxide surface layer, a multidentate ligand, capable of binding a metal ion, attached to the oxide surface layer of the base substrate, and a metal species attached to the multidentate ligand, (c) a base substrate having an oxide surface layer, a multidentate ligand, capable of binding a metal ion, attached to the oxide surface layer of the base substrate, a metal species attached to the multidentate ligand, and a multifunctional organic ligand attached to the metal species, and (d) a base substrate having an oxide surface layer, a multidentate ligand, capable of binding a metal ion, attached to the oxide surface layer of the base substrate, a metal species attached to the multidentate ligand, a multifunctional organic ligand attached to the metal species, and a second metal species attached to the multifunctional organic ligand, are provided, such articles useful in detecting the presence of a selected target species, as nonliear optical materials, or as scavengers for selected target species.

  16. Material property evaluations of bimetallic welds, stainless steel saw fusion lines, and materials affected by dynamic strain aging

    SciTech Connect (OSTI)

    Rudland, D.; Scott, P.; Marschall, C.; Wilkowski, G.

    1997-04-01

    Pipe fracture analyses can often reasonably predict the behavior of flawed piping. However, there are material applications with uncertainties in fracture behavior. This paper summarizes work on three such cases. First, the fracture behavior of bimetallic welds are discussed. The purpose of the study was to determine if current fracture analyses can predict the response of pipe with flaws in bimetallic welds. The weld joined sections of A516 Grade 70 carbon steel to F316 stainless steel. The crack was along the carbon steel base metal to Inconel 182 weld metal fusion line. Material properties from tensile and C(T) specimens were used to predict large pipe response. The major conclusion from the work is that fracture behavior of the weld could be evaluated with reasonable accuracy using properties of the carbon steel pipe and conventional J-estimation analyses. However, results may not be generally true for all bimetallic welds. Second, the toughness of austenitic steel submerged-arc weld (SAW) fusion lines is discussed. During large-scale pipe tests with flaws in the center of the SAW, the crack tended to grow into the fusion line. The fracture toughness of the base metal, the SAW, and the fusion line were determined and compared. The major conclusion reached is that although the fusion line had a higher initiation toughness than the weld metal, the fusion-line J-R curve reached a steady-state value while the SAW J-R curve increased. Last, carbon steel fracture experiments containing circumferential flaws with periods of unstable crack jumps during steady ductile tearing are discussed. These instabilities are believed to be due to dynamic strain aging (DSA). The paper discusses DSA, a screening criteria developed to predict DSA, and the ability of the current J-based methodologies to assess the effect of these crack instabilities. The effect of loading rate on the strength and toughness of several different carbon steel pipes at LWR temperatures is also discussed.

  17. Working with SRNL - Our Facilities - Main Campus

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    SRNL Home SRNL main campus Working with SRNL Our Facilities - Main Campus SRNL personnel put science to work in a variety of unique and traditional spaces. These include both...

  18. OSCARS Collaborative Work

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    OSCARS Collaborative Work Engineering Services The Network OSCARS How It Works Who's Using OSCARS? OSCARS and Future Tech OSCARS Standard and Open Grid Forum OSCARS Developers...

  19. ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry

    Office of Energy Efficiency and Renewable Energy (EERE)

    DOE's Office of Industrial Technologes has formed a partnership with the U.S. iron and steel industry to accelerate development of technologies and processes that will improve the industry's production and energy efficiency and environmental performance.

  20. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    SciTech Connect (OSTI)

    Prajitno, Djoko Hadi Syarif, Dani Gustaman

    2014-03-24

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  1. CLEAN CAST STEEL TECHNOLOGY: DETERMINATION OF TRANSFORMATION DIAGRAMS FOR DUPLEX STAINLESS STEEL.

    SciTech Connect (OSTI)

    Chumbley. L., S.

    2005-09-18

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as sigma (???????????????¯??????????????????????????????³) and chi (???????????????¯??????????????????????????????£) can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling- transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe 22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (???????????????¯??????????????????????????????³ + ???????????????¯??????????????????????????????£) formation were analyzed using the Johnson-Mehl-Avrami (JMA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations, The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities, a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents

  2. Service and Repair Work

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    service and repair work Service and Repair Work Whenever on-site service or repair work needs to be done, a Procurement Work Sheet (PWS) must be completed, and possibly an IWS, authorized and released. PWS is required for service work even if there are no apparent hazards. PWS is required for work in Jupiter Laser Facility even if you have a PWS for service/repairs in another location. To complete a PWS for service work in Jupiter Laser Facility, please contact Sean Holte (2-3905, pager #05312).

  3. DOE - Office of Legacy Management -- Guterl Specialty Steel - NY 12

    Office of Legacy Management (LM)

    Guterl Specialty Steel - NY 12 FUSRAP Considered Sites Guterl Specialty Steel, NY Alternate Name(s): Simonds Saw and Steel Co. Guterl Steel Allegheny Ludlum Steel Corp. NY.12-1 NY.12-2 Location: Ohio Street and Route 95, Lockport, New York NY.12-12 Historical Operations: Performed rolling mill operations on natural uranium and thorium metal. NY.12-6 NY.12-7 Eligibility Determination: NY.12-11 Radiological Survey(s): Assessment Surveys NY.12-1 NY.12-4 NY.12-8 NY.12-9 NY.12-12 Site Status: Cleanup

  4. Forsterite film formation and grain growth in 3% Si steel

    SciTech Connect (OSTI)

    Cunha, M.A.; Cesar, M.G.M.M. )

    1994-11-01

    The forsterite film in 3% Si steel is formed by a solid state reaction of the annealing separator, MgO, with SiO[sub 2] that results from the reduction of the fayalite layer in the hydrogen atmosphere in the high temperature anneal. In this work, secondary recrystallization was about complete at 1,000 C. After that temperature tertiary recrystallization can occur if the boundary drag of the second phase particles can be overcome. Addition of phosphates to the annealing separator affects the morphology of the forsterite film and can have an important effect on tertiary recrystallization by affecting the rate of decrease of the boundary-drag and/or the surface energy relationship.

  5. Reaction of iron and steel slags with refractories

    SciTech Connect (OSTI)

    Banerjee, S.; Anderson, M.W.

    1993-04-01

    Slag corrosion and erosion has been a major wear factor for refractories wear in contact with molten iron and steel. In blast furnace ironmaking, the slag/iron interface plays a more important role than does the slag/refractory interface. On the other hand in steelmaking, the slag in the ladles and tundish predominantly affect refractory wear. This paper presents the results of a detailed microstructural evaluation of (a) slag and slag/iron interactions with A1{sub 2}O{sub 3}-SiC-C refractories for ironmaking in blast furnaces, (b) basic oxygen furnace and ladle slag interactions with alumina spinel refractories for steelmaking, and (c) slag interactions with working refractory lining for continuous casting tundishes. Results will also be presented on refractory wear/failure due to simultaneous corrosion and penetration by the slag.

  6. Quasi-static and dynamic responses of advanced high strength steels: Experiments and modeling

    SciTech Connect (OSTI)

    Khan, Akhtar; Baig, Muneer; Choi, Shi Hoon; Yang, Hoe Seok; Sun, Xin

    2012-03-01

    Measured responses of advanced high strength steels (AHSS) and their tailor welded blanks (TWBs), over a wide range of strain-rates (10*4 to 103 s*1) are presented. The steels investigated include transformation induced plasticity (TRIP), dual phase (DP), and drawing quality (DQ) steels. The TWBs include DQ-DQ and DP-DP laser welds. A tensile split Hopkinson pressure bar (SHPB) was used for the dynamic experiments. AHSS and their TWB's were found to exhibit positive strain-rate sensitivity. The Khan-Huang-Liang (KHL) constitutive model is shown to correlate and predict the observed responses reasonably well. Micro-texture characterization of DQ steels, DQ-DQ and DP-DP laser welds were performed to investigate the effect of strain-rate on texture evolution of these materials. Electron backscatter diffraction (EBSD) technique was used to analyze the micro-texture evolution and kernel average misorientation (KAM) map. Measurement of micro-hardness profile across the cross section of tensile samples was conducted to understand the effect of initial microstructure on ductility of laser weld samples.

  7. The effect of iron dilution on strength of nickel/steel and Monel/steel welds

    SciTech Connect (OSTI)

    Fout, S.L.; Wamsley, S.D.

    1983-03-28

    The weld strength, as a function of iron content, for nickel/steel and Monel/steel welds was determined. Samples were prepared using a Gas Metal Arc (GMAW) automatic process to weld steel plate together with nickel or Monel to produce a range of iron contents typical of weld compositions. Tensile specimens of each iron content were tested to obtain strength and ductility measurements for that weld composition. Data indicate that at iron contents of less than 20% iron in a nickel/steel weld, the weld fails at the weld interface, due to a lack of fusion. Between 20% and 35% iron, the highest iron dilution that could be achieved in a nickel weld, the welds were stronger than the steel base metal. This indicates that a minimum amount of iron dilution (20%) is necessary for good fusion and optimum strength. On the other hand for Monel/steel welds, test results showed that the welds had good strength and integrity between 10% and 27% iron in the weld. Above 35% iron, the welds have less strength and are more brittle. The 35% iron content also corresponds to the iron dilution in Monel welds that has been shown to produce an increase in corrosion rate. This indicates that the iron dilution in Monel welds should be kept below 35% iron to maximize both the strength and corrosion resistance. 2 refs., 6 figs., 3 tabs.

  8. Sensitivity of ultrasonic nonlinearity to irradiated, annealed, and re-irradiated microstructure changes in RPV steels

    SciTech Connect (OSTI)

    Matlack, Katie; Kim, J-Y.; Wall, J.J.; Jacobs, L.J.; Sokolov, Mikhail A

    2014-05-01

    The planned life extension of nuclear reactors throughout the US and abroad will cause reactor vessel and internals materials to be exposed to more neutron irradiation than was originally intended. A nondestructive evaluation (NDE) method to monitor radiation damage would enable safe and cost-effective continued operation of nuclear reactors. Radiation damage in reactor pressure vessel (RPV) steels causes microstructural changes that leave the material in an embrittled state. Nonlinear ultrasound is an NDE technique quantified by the measurable acoustic nonlinearity parameter, which is sensitive to microstructural changes in metallic materials such as dislocations, precipitates and their combinations. Recent research has demonstrated the sensitivity of the acoustic nonlinearity parameter to increasing neutron fluence in representative RPV steels. The current work considers nonlinear ultrasonic experiments conducted on similar RPV steel samples that had a combination of irradiation, annealing, re-irradiation, and/or re-annealing to a total neutron fluence of 0.5 5 1019 n/cm2 (E > 1 MeV) at an irradiation temperature of 290 C. The acoustic nonlinearity parameter generally increased with increasing neutron fluence, and consistently decreased from the irradiated to the annealed state over different levels of neutron fluence. Results of the measured acoustic nonlinearity parameter are compared with those from previous measurements on other RPV steel samples. This comprehensive set of results illustrates the dependence of the measured acoustic nonlinearity parameter on neutron fluence, material composition, irradiation temperature and annealing.

  9. NREL: Transmission Grid Integration - Working With Us

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    NREL's extensive research facilities-including the new Energy Systems Integration ... Printable Version Transmission Grid Integration Home Issues Projects Research Staff Working ...

  10. Nonwoven fabrics made from nickel and stainless steel fibers

    SciTech Connect (OSTI)

    Stepro, J.A.

    1996-11-01

    Nonwoven fabrics made from metal fiber have uses in a variety of applications due to their alloy composition, heat resistivity, conductivity and durability. Applications include: filtration media, battery current collectors, EMI/RFI shielding, insulation and conductive fillers. The ability to form metal fibers into fabrics of non-directionalized fiber webs has led to improved materials in a variety of applications. The non-orientation of the fibers provides a three dimensional structure that is filled with materials such as nickel hydroxide, cadmium oxide and MH alloy used for battery applications or to act as a contaminate trap for filtration. Fibers made from nickel, stainless steel, iron, cobalt, monel and copper are all possibilities for use in nonwoven fabrics. The density, porosity and thickness are all controllable during the web formation process. Fiber diameter is also a critical consideration when specific pore sizes are targeted. Fiber diameters are controlled during the fiber formation process. Diameters as low as 6 microns in stainless steel and 9 microns in other alloys are possible.

  11. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect (OSTI)

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  12. Clean cast steel technology. Final report

    SciTech Connect (OSTI)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  13. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    SciTech Connect (OSTI)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the

  14. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    SciTech Connect (OSTI)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the

  15. Ionic liquids, electrolyte solutions including the ionic liquids, and energy storage devices including the ionic liquids

    SciTech Connect (OSTI)

    Gering, Kevin L.; Harrup, Mason K.; Rollins, Harry W.

    2015-12-08

    An ionic liquid including a phosphazene compound that has a plurality of phosphorus-nitrogen units and at least one pendant group bonded to each phosphorus atom of the plurality of phosphorus-nitrogen units. One pendant group of the at least one pendant group comprises a positively charged pendant group. Additional embodiments of ionic liquids are disclosed, as are electrolyte solutions and energy storage devices including the embodiments of the ionic liquid.

  16. Temperature and Material Flow Prediction in Friction-Stir Spot Welding of Advanced High-Strength Steel

    SciTech Connect (OSTI)

    Miles, Michael; Karki, U.; Hovanski, Yuri

    2014-10-01

    Friction-stir spot welding (FSSW) has been shown to be capable of joining advanced high-strength steel, with its flexibility in controlling the heat of welding and the resulting microstructure of the joint. This makes FSSW a potential alternative to resistance spot welding if tool life is sufficiently high, and if machine spindle loads are sufficiently low that the process can be implemented on an industrial robot. Robots for spot welding can typically sustain vertical loads of about 8 kN, but FSSW at tool speeds of less than 3000 rpm cause loads that are too high, in the range of 1114 kN. Therefore, in the current work, tool speeds of 5000 rpm were employed to generate heat more quickly and to reduce welding loads to acceptable levels. Si3N4 tools were used for the welding experiments on 1.2-mm DP 980 steel. The FSSW process was modeled with a finite element approach using the Forge* software. An updated Lagrangian scheme with explicit time integration was employed to predict the flow of the sheet material, subjected to boundary conditions of a rotating tool and a fixed backing plate. Material flow was calculated from a velocity field that is two-dimensional, but heat generated by friction was computed by a novel approach, where the rotational velocity component imparted to the sheet by the tool surface was included in the thermal boundary conditions. An isotropic, viscoplastic Norton-Hoff law was used to compute the material flow stress as a function of strain, strain rate, and temperature. The model predicted welding temperatures to within percent, and the position of the joint interface to within 10 percent, of the experimental results.

  17. UFD Working Group 2015

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Working Group 2015 - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us ... Twitter Google + Vimeo GovDelivery SlideShare UFD Working Group 2015 HomeStationary ...

  18. Administering Work Force Discipline

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    2015-05-14

    The order provides requirements and responsibilities for administering work force discipline and corrective actions. Supersedes DOE O 3750.1.

  19. Interagency Sustainability Working Group

    Broader source: Energy.gov [DOE]

    The Interagency Sustainability Working Group (ISWG) is the coordinating body for sustainable buildings in the federal government.

  20. JLab announces two Spring Science Series events - topics include 'scale of

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    universe' and 'how things work' | Jefferson Lab announces two Spring Science Series events - topics include 'scale of universe' and 'how things work' Jefferson Lab announces two Spring Science Series events - topics include 'scale of universe' and 'how things work' January 19, 2006 Jefferson Lab's 2006 Spring Science Series kicks off at 7 p.m. on Tuesday, Feb. 21, in the CEBAF Center auditorium with astronomer, teacher and author Jeffrey Bennett from the University of Colorado (Boulder)

  1. Texture evolution in Fe-3% Si steel treated under unconventional annealing conditions

    SciTech Connect (OSTI)

    Stoyka, Vladimir; Kovac, Frantisek; Stupakov, Oleksandr; Petryshynets, Ivan

    2010-11-15

    The present work investigates texture evolution stages in grain-oriented steel heat-treated using unconventional conditions. The Fe-3%Si steel taken after final cold rolling reduction from an industrial line was subjected to a laboratory isothermal annealing at different temperatures. The annealing temperatures were varied in a range of 850-1150 deg. C. During the annealing each specimen was heated at 10 deg. C/s and kept at the stated temperature for 5 min. Development of microstructure and texture in the annealed specimens were followed by the DC measurements of magnetic properties. The grain oriented steel, taken from the same industrial line after final box annealing was also analyzed and compared with the laboratory annealed specimens. It was shown that there is an optimal temperature region that, with combination of a fast heating rate, led to the best conditions of a drastically reduced development time of the {l_brace}110{r_brace} < 001 > crystallographic texture in the cold rolled grain-oriented steel. Materials heat treated below the optimum temperature region account for a primary recrystallization, while applying heat above this region leads to a secondary recrystallization without abnormal grain growth. Moreover, in the optimum temperature range, there was a particular temperature leading to the most optimal microstructure and texture. The magnetic properties, measured after the optimal heat treatment, were close to that measured on specimens taken after the final box annealing. The electron back scattered diffraction measurement technique revealed that sharpness of the {l_brace}110{r_brace} < 001 > crystallographic texture, developed at the optimum temperature is comparable to the steel taken after the industrial final box annealing. This fact is evidence that there is a temperature where the abnormal grain growth proceeds optimally.

  2. A comparison of dilatometry and in-situ neutron diffraction in tracking bulk phase transformations in a martensitic stainless steel

    SciTech Connect (OSTI)

    Christien, F.; Telling, M.T.F.; Knight, K.S.

    2013-08-15

    Phase transformations in the 17-4PH martensitic stainless steel have been studied using different in-situ techniques, including dilatometry and high resolution neutron diffraction. Neutron diffraction patterns were quantitatively processed using the Rietveld refinement method, allowing the determination of the temperature-dependence of martensite (α′, bcc) and austenite (γ, fcc) phase fractions and lattice parameters on heating to 1000 °C and then cooling to room temperature. It is demonstrated in this work that dilatometry doesn't permit an accurate determination of the end temperature (Ac3) of the α′ → γ transformation which occurs upon heating to high temperature. The analysis of neutron diffraction data has shown that the respective volumes of the two phases become very close to each other at high temperature, thus making the dilatometric technique almost insensitive in that temperature range. However, there is a very good agreement between neutron diffraction and dilatometry at lower temperature. The martensitic transformation occurring upon cooling has been analysed using the Koistinen–Marburger equation. The thermal expansion coefficients of the two phases have been determined in addition. A comparison of the results obtained in this work with data from literature is presented. - Highlights: • Martensite is still present at very high temperature (> 930 °C) upon heating. • The end of austenitisation cannot be accurately monitored by dilatometry. • The martensite and austenite volumes become similar at high temperature (> ∼ 850 °C)

  3. Photoelectrochemical Working Group | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Photoelectrochemical Working Group Photoelectrochemical Working Group The Photoelectrochemical Working Group meets regularly to review technical progress, develop synergies, and collaboratively develop common tools and processes for photoelectrochemical (PEC) water splitting. Its members include principal investigators and supporting personnel from U.S. Department of Energy (DOE)-funded photoelectrochemical projects. More information on planned DOE photoelectrochemical activities can be found in

  4. Concepts for the development of nanoscale stable precipitation-strengthened steels manufactured by conventional methods

    SciTech Connect (OSTI)

    Yablinsky, C. A.; Tippey, K. E.; Vaynman, S.; Anderoglu, O.; Fine, M. E.; Chung, Y. -W.; Speer, J. G.; Findley, K. O.; Dogan, O. N.; Jablonski, P. D.; Maloy, S. A.; Hackenberg, R. E.; Clarke, A. J.; Clarke, K. D.

    2014-11-11

    In this study, the development of oxide dispersion strengthened ferrous alloys has shown that microstructures designed for excellent irradiation resistance and thermal stability ideally contain stable nanoscale precipitates and dislocation sinks. Based upon this understanding, the microstructures of conventionally manufactured ferritic and ferritic-martensitic steels can be designed to include controlled volume fractions of fine, stable precipitates and dislocation sinks via specific alloying and processing paths. The concepts proposed here are categorized as advanced high-Cr ferritic-martensitic (AHCr-FM) and novel tailored precipitate ferritic (TPF) steels, which have the potential to improve the in-reactor performance of conventionally manufactured alloys. AHCr-FM steels have modified alloy content relative to current reactor materials (such as alloy NF616/P92) to maximize desirable precipitates and control phase stability. TPF steels are designed to incorporate nickel aluminides, in addition to microalloy carbides, in a ferritic matrix to produce fine precipitate arrays with good thermal stability. Both alloying concepts may also benefit from thermomechanical processing to establish dislocation sinks and modify phase transformation behaviors. Alloying and processing paths toward designed microstructures are discussed for both AHCr-FM and TPF material classes.

  5. Concepts for the development of nanoscale stable precipitation-strengthened steels manufactured by conventional methods

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Yablinsky, C. A.; Tippey, K. E.; Vaynman, S.; Anderoglu, O.; Fine, M. E.; Chung, Y. -W.; Speer, J. G.; Findley, K. O.; Dogan, O. N.; Jablonski, P. D.; et al

    2014-11-11

    In this study, the development of oxide dispersion strengthened ferrous alloys has shown that microstructures designed for excellent irradiation resistance and thermal stability ideally contain stable nanoscale precipitates and dislocation sinks. Based upon this understanding, the microstructures of conventionally manufactured ferritic and ferritic-martensitic steels can be designed to include controlled volume fractions of fine, stable precipitates and dislocation sinks via specific alloying and processing paths. The concepts proposed here are categorized as advanced high-Cr ferritic-martensitic (AHCr-FM) and novel tailored precipitate ferritic (TPF) steels, which have the potential to improve the in-reactor performance of conventionally manufactured alloys. AHCr-FM steels have modifiedmore » alloy content relative to current reactor materials (such as alloy NF616/P92) to maximize desirable precipitates and control phase stability. TPF steels are designed to incorporate nickel aluminides, in addition to microalloy carbides, in a ferritic matrix to produce fine precipitate arrays with good thermal stability. Both alloying concepts may also benefit from thermomechanical processing to establish dislocation sinks and modify phase transformation behaviors. Alloying and processing paths toward designed microstructures are discussed for both AHCr-FM and TPF material classes.« less

  6. Joining techniques for a reduced activation 12Cr steel for inertial fusion energy

    SciTech Connect (OSTI)

    Hunt, R. M.; El-Dasher, B.; Choi, B. W.; Torres, S. G.

    2014-10-01

    At Lawrence Livermore National Laboratory, we are developing a reduced activation ferritic martensitic steel that is based on the ferritic martensitic steel HT-9. As a part of the development of this steel, we tested a series of welding processes for characterization, including conventional welds (electron beam, tungsten inert gas, and laser) as well as solid-state welds (hot isostatic pressing). We also heat treated the joints at various temperatures between 750 °C and 1050 °C to find a suitable normalization scheme. The modified HT-9 reduced activation ferritic martensitic steel appears highly suitable to welding and diffusion bonding. All welds showed good quality fusion zones with insignificant cracking or porosity. Additionally, a heat treatment schedule of 950 °C for one hour caused minimal grain growth while still converging the hardness of the base metal with that of the fusion and heat-affected zones. Also, modified HT-9 diffusion bonds that were created at temperatures of at least 950 °C for two hours at 103 MPa had interface tensile strengths of greater than 600 MPa. The diffusion bonds showed no evidence of increased hardness nor void formation at the diffusion bonded interface.

  7. On deformation twinning in a 17.5%Mn-TWIP steel: A physically-based phenomenological model

    SciTech Connect (OSTI)

    Soulami, Ayoub; Choi, Kyoo Sil; Shen, Y. F.; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2011-01-25

    TWinning Induced Plasticity (TWIP) steel is a typical representative of the 2nd generation of advanced high strength steel (AHSS) which exhibits a combination of high strength and excellent ductility due to the twinning mechanisms. This paper discusses the principal features of deformation twinning in faced-centered cubic austenitic steels and shows how a physiscally-based macroscopic model can be derived from microscopic considerations. In fact, a dislocation-based phenomenological model, with internal state variables such as dislocation density and micro-twins volume fraction representing the microstructure evolution during deformation process, is proposed to describe the deformation behavior of TWIP steels. The contribution of this work is the incorporation of a physically-based twin’s nucleation and volume fraction evolution model in a conventional dislocation-based approach. Microstructural level investigations, using scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques, for the TWIP steel Fe–17.5 wt.% Mn–1.4 wt.% Al- 0.56 wt.% C, are used to validate and verify modeling assumptions. The model could be regarded as a semi-phenomenological approach with sufficient links between microstructure and overall properties and therefore offers good predictive capabilities. Its simplicity also allows a modular implementation in finite element-based metal forming simulations.

  8. Steel Creek fish, L-Lake/Steel Creek Biological Monitoring Program, January 1986--December 1991

    SciTech Connect (OSTI)

    Sayers, R.E. Jr.; Mealing, H.G. III

    1992-04-01

    The Savannah River Site (SRS) encompasses 300 sq mi of the Atlantic Coastal plain in west-central South Carolina. The Savannah River forms the western boundary of the site. Five major tributaries of the Savannah River -- Upper Three Runs Creek, Four Mile Creek, Pen Branch, Steel Creek, and Lower Three Runs Creek -- drain the site. All but Upper Three Runs Creek receive, or in the past received, thermal effluents from nuclear production reactors. In 1985, L Lake, a 400-hectare cooling reservoir, was built on the upper reaches of Steel Creek to receive effluent from the restart of L-Reactor, and protect the lower reaches from thermal impacts. The lake has an average width of approximately 600 m and extends along the Steel Creek valley approximately 7000 m from the dam to the headwaters. Water level is maintained at a normal pool elevation of 58 m above mean sea level by overflow into a vertical intake tower that has multilevel discharge gates. The intake tower is connected to a horizontal conduit that passes through the dam and releases water into Steel Creek. The Steel Creek Biological Monitoring Program was designed to meet environmental regulatory requirements associated with the restart of L-Reactor and complements the Biological Monitoring Program for L Lake. This extensive program was implemented to address portions of Section 316(a) of the Clean Water Act. The Department of Energy (DOE) must demonstrate that the operation of L-Reactor will not significantly alter the established aquatic ecosystems.

  9. Alternatives to reduce corrosion of carbon steel storage drums

    SciTech Connect (OSTI)

    Zirker, L.R.; Beitel, G.A.

    1995-11-01

    The major tasks of this research were (a) pollution prevention opportunity assessments on the overpacking operations for failed or corroded drums, (b) research on existing container corrosion data, (c) investigation of the storage environment of the new Resource Conservation and Recovery Act Type II storage modules, (d) identification of waste streams that demonstrate deleterious corrosion affects on drum storage life, and (e) corrosion test cell program development. Twenty-one waste streams from five US Department of Energy (DOE) sites within the DOE Complex were identified to demonstrate a deleterious effect to steel storage drums. The major components of these waste streams include acids, salts, and solvent liquids, sludges, and still bottoms. The solvent-based waste streams typically had the shortest time to failure: 0.5 to 2 years. The results of this research support the position that pollution prevention evaluations at the front end of a project or process will reduce pollution on the back end.

  10. Welding high-molybdenum superaustenitic stainless steel

    SciTech Connect (OSTI)

    Ogawa, T.; Koseki, T.

    1996-02-01

    A high-molybdenum, nitrogen-enriched, nickel-based filler metal was developed for welding superaustenitic stainless steels. The beneficial effects of high Ni content and nitrogen addition in reducing the solute microsegregation and the precipitation of intermetallic phases were used to design the filler alloy. The weld had a precipitate-free, fully austenitic microstructure and exhibited excellent mechanical properties, and reduced hot-cracking susceptibility and high-chloride pitting-corrosion resistance.

  11. Progress in the R and D Project on Oxide Dispersion Strengthened and Precipitation Hardened Ferritic Steels for Sodium Cooled Fast Breeder Reactor Fuels

    SciTech Connect (OSTI)

    Kaito, Takeji; Ohtsuka, Satoshi; Inoue, Masaki

    2007-07-01

    High burnup capability of sodium cooled fast breeder reactor (SFR) fuels depends significantly on irradiation performance of their component materials. Japan Atomic Energy Agency (JAEA) has been developing oxide dispersion strengthened (ODS) ferritic steels and a precipitation hardened (PH) ferritic steel as the most prospective materials for fuel pin cladding and duct tubes, respectively. Technology for small-scale manufacturing is already established, and several hundreds of ODS steel cladding tubes and dozens of PH steel duct tubes were successfully produced. We will step forward to develop manufacturing technology for mass production to supply these steels for future SFR fuels. Mechanical properties of the products were examined by out-of-pile and in-pile tests including material irradiation tests in the experimental fast reactor JOYO and foreign fast reactors. The material strength standards (MSSs) were tentatively compiled in 2005 for ODS steels and in 1993 for PH steel. In order to upgrade the MSSs and to demonstrate high burnup capability of the materials, we will perform a series of irradiation tests in BOR-60 and JOYO until 2015 and contribute to design study for a demonstration SFR of which operation is expected after 2025. (authors)

  12. Los Alamos National Laboratory (LANL) Safety Conscious Work Environmen...

    Office of Environmental Management (EM)

    Safety Conscious Work Environment (SCWE) Self-Assessment Los Alamos National Laboratory (LANL) Safety Conscious Work Environment (SCWE) Self-Assessment The documents included in ...

  13. Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels

    SciTech Connect (OSTI)

    Yang, Ying; Field, Kevin G; Allen, Todd R.; Busby, Jeremy T

    2015-09-01

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels in Light Water Reactor (LWR) components has been linked to changes in grain boundary composition due to irradiation induced segregation (RIS). This work developed a robust RIS modeling tool to account for thermodynamics and kinetics of the atom and defect transportation under combined thermal and radiation conditions. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. Both cross and non-cross phenomenological diffusion coefficients in the flux equations were considered and correlated to tracer diffusion coefficients through Manning’s relation. The preferential atomvacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. Detailed analysis on the diffusion fluxes near and at grain boundaries of irradiated austenitic stainless steels suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly influenced by the composition gradient formed from the transient state, leading to the oscillatory behavior of alloy compositions in this region. This work confirms that both vacancy and interstitial diffusion, and segregation itself, have important roles in determining the microchemistry of Fe, Cr, and Ni at irradiated grain boundaries in austenitic stainless steels.

  14. Heat Treatment Procedure Qualification for Steel Castings

    SciTech Connect (OSTI)

    Mariol Charles; Nicholas Deskevich; Vipin Varkey; Robert Voigt; Angela Wollenburg

    2004-04-29

    Heat treatment practices used by steel foundries have been carefully studied as part of comprehensive heat treatment procedure qualification development trials. These studies highlight the relationships between critical heat treatment process control parameters and heat treatment success. Foundry heat treatment trials to develop heat treatment procedure qualifications have shed light on the relationship between heat treatment theory and current practices. Furnace load time-temperature profiles in steel foundries exhibit significant differences depending on heat treatment equipment, furnace loading practice, and furnace maintenance. Time-temperature profiles of furnace control thermocouples can be very different from the time-temperature profiles observed at the center of casting loads in the furnace. Typical austenitization temperatures and holding times used by steel foundries far exceed what is required for transformation to austenite. Quenching and hardenability concepts were also investigated. Heat treatment procedure qualification (HTPQ) schema to demonstrate heat treatment success and to pre-qualify other alloys and section sizes requiring lesser hardenability have been developed. Tempering success is dependent on both tempering time and temperature. As such, furnace temperature uniformity and control of furnace loading during tempering is critical to obtain the desired mechanical properties. The ramp-up time in the furnace prior to the establishment of steady state heat treatment conditions contributes to the extent of heat treatment performed. This influence of ramp-up to temperature during tempering has been quantified.

  15. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect (OSTI)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  16. Impact Tensile Testing of Stainless Steels at Various Temperatures

    SciTech Connect (OSTI)

    D. K. Morton

    2008-03-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern (1 to 300 per second) are not well documented. However, research is being performed at the Idaho National Laboratory to quantify these characteristics. The work presented herein discusses tensile impact testing of dual-marked 304/304L and 316/316L stainless steel material specimens. Both base material and welded material specimens were tested at -20 oF, room temperature, 300 oF, and 600 oF conditions. Utilizing a drop weight impact test machine and 1/4-inch and 1/2-inch thick dog bone-shaped test specimens, a strain rate range of approximately 4 to 40 per second (depending on initial temperature conditions) was achieved. Factors were determined that reflect the amount of increased strain energy the material can absorb due to strain rate effects. Using the factors, elevated true stress-strain curves for these materials at various strain rates and temperatures were generated. By incorporating the strain rate elevated true stress-strain material curves into an inelastic finite element computer program as the defined material input, significant improvement in the accuracy of the computer analyses was attained. However, additional impact testing is necessary to achieve higher strain rates (up to 300 per second) before complete definition of strain rate effects can be made for accidental drop events and other similar energy-limited impulsive loads. This research approach, using impact testing and a total energy analysis methodology to quantify strain rate effects, can be applied to many other materials used in government and industry.

  17. Mechanical Characteristics of Submerged Arc Weldment in API Gas Pipeline Steel of Grade X65

    SciTech Connect (OSTI)

    Hashemi, S. H.; Mohammadyani, D.

    2011-01-17

    The mechanical properties of submerged arc weldment (SAW) in gas transportation pipeline steel of grade API X65 (65 ksi yield strength) were investigated. This steel is produced by thermo mechanical control rolled (TMC), and is largely used in Iran gas piping systems and networks. The results from laboratory study on three different regions; i.e. base metal (BM), fusion zone (FZ) and heat affected zone (HAZ) were used to compare weldment mechanical characteristics with those specified by API 5L (revision 2004) standard code. Different laboratory experiments were conducted on test specimens taken from 48 inch outside diameter and 14.3 mm wall thickness gas pipeline. The test results showed a gradient of microstructure and Vickers hardness data from the centerline of FZ towards the unaffected MB. Similarly, lower Charpy absorbed energy (compared to BM) was observed in the FZ impact specimens. Despite this, the API specifications were fulfilled in three tested zones, ensuring pipeline structural integrity under working conditions.

  18. Optimization of ferrous burden high temperature properties to meet blast furnace requirements in British Steel

    SciTech Connect (OSTI)

    Bergstrand, R.

    1996-12-31

    The high temperature properties of ferrous burden materials have long been an important consideration in the operation of British Steel blast furnaces. Previous research presented at this conference has shown that the behavior of materials in the lower stack and bosh can have a significant effect on furnace permeability and stability of operation. However, with increasing levels of hydrocarbon injection via the tuyeres, the reduction conditions inside British Steel blast furnaces have significantly altered over recent years. This paper focuses on the further work that has been undertaken to study the effect on ferrous burden high temperatures properties of the widely differing reduction regimes which can be experienced in today`s blast furnaces. The implications of the findings, and how they have been used in optimizing blast furnace operation and burden quality, are discussed.

  19. Production of high quality steels using the scrap/electric arc furnace route

    SciTech Connect (OSTI)

    Houpert, C.; Lanteri, V.; Jolivet, J.M.; Guttmann, M.; Birat, J.P.; Jallon, M.; Confente, M.

    1996-12-31

    Europe, after North America, is increasing the share of electric arc furnace steelmaking at the expense of integrated steel production and the trend appears to be long term. The driving forces for this change are strong: availability of scrap, social pressure to recycle materials and economic benefits to be reaped from the small structure associated with this short and slim production route. The increasing use of scrap does raise some problems however, in terms of the tramp element build up within the scrap deposit over time. Scrap pretreatment, which aims at separating steel from non-ferrous material during preparation, is thus attracting a lot of attention. The purpose of the present work was to investigate quantitatively the potential problems related to increased levels in tramp elements, with two objectives: identify, on a case by case basis, the currently existing practical limits and devise countermeasures to further extend these limits by better controlling process parameters for instance.

  20. Innovative residential floor construction: Structural evaluation of steel joists with pre-formed web openings

    SciTech Connect (OSTI)

    Elhajj, N.R.

    1999-03-01

    Since 1992, the US Department of Housing and Urban Development has sponsored numerous studies to identify, evaluate, and implement innovative structural materials, such as cold-formed steel (CFS), in the residential market. The use of CFS is still very limited, partly because steel is not being effectively integrated into conventional home construction. One of the major barriers to the use of CFS floor joists is the impact it has on placement of large waste drains and ductwork installed in floor systems. This report provides an overview of tests conducted by the NAHB to integrate these systems with CFS. A brief literature review of relevant work followed by a detailed overview of the experimental and analytical approach are also provided. The report recommends adoption of the research findings in residential and commercial applications.

  1. ORISE: Working with ORISE

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Oak Ridge Institute for Science Education Working with ORISE If you are interested in learning about how your agency can utilize the capabilities of the Oak Ridge Institute for Science and Education (ORISE) through a Work for Others agreement or a procurement contract, or if you are looking for career opportunities, the following information provides an explanation of how to work with ORISE. If you do not see an option that applies to your needs, please contact ORISE General Information.

  2. Work/Life Balance

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Lab » Work/Life Balance Work/Life Balance Explore the multiple dimensions of a career at Los Alamos Lab: work with the best minds on the planet in an inclusive environment that is rich in intellectual vitality and opportunities for growth. Complete suite of benefits to balance your career Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge Enlarge poster enlarge

  3. Interview: LaborWorks@NeighborWorks Provides Vermont Contractors...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Interview: LaborWorks@NeighborWorks Provides Vermont Contractors With Help When They Need It Interview: LaborWorks@NeighborWorks Provides Vermont Contractors With Help When They ...

  4. Safety analysis report for packaging (onsite) steel drum

    SciTech Connect (OSTI)

    McCormick, W.A.

    1998-09-29

    This Safety Analysis Report for Packaging (SARP) provides the analyses and evaluations necessary to demonstrate that the steel drum packaging system meets the transportation safety requirements of HNF-PRO-154, Responsibilities and Procedures for all Hazardous Material Shipments, for an onsite packaging containing Type B quantities of solid and liquid radioactive materials. The basic component of the steel drum packaging system is the 208 L (55-gal) steel drum.

  5. DOE - Office of Legacy Management -- Superior Steel Co - PA 03

    Office of Legacy Management (LM)

    Superior Steel Co - PA 03 FUSRAP Considered Sites Superior Steel, PA Alternate Name(s): Copper Weld, Inc. Superbolt Location: Carnegie, Pennsylvania PA.03-1 Historical Operations: Milled uranium metal for AEC. PA.03-4 Eligibility Determination: Eligible Radiological Survey(s): Assessment Survey PA.03-4 Site Status: Cleanup in progress by U.S. Army Corps of Engineers. USACE Website Long-term Care Requirements: To be determined upon completion. Also see Documents Related to Superior Steel, PA

  6. CERTIFICATION DOCKET FOR AL-TECHSPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    AL-TECHSPECIALTY STEEL CORPORATION (THEFoRMERALLEGHENY-LUDLUMSTEELCORPORATION) WATERVLIET,NEWYORK,ANDOFFSITEPROPER?YIN DUNKIRK,NEWYORK Department of Energy Office of Nuciear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Page Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite Property in Dunkirk, New York Purpose Docket

  7. Quality Work Plan Update

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    * No national standards for work quality * No portable and nationally recognized credentials for experienced WAP workers 3 NaConal Issues and Interests Supported the QWP * White ...

  8. INL @ work: Archaeologist

    ScienceCinema (OSTI)

    Lowrey, Dino

    2013-05-28

    INL @ work features jobs performed at the lab. For more information about INL careers, visit http://www.facebook.com/idahonationallaboratory.

  9. Work with Biological Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    cells, viruses), plant or soil samples (USDA quarantines), recombinant DNA, or blood-borne pathogen. Biological Use Authorization The great majority of biological work at...

  10. INL @ work: Archaeologist

    SciTech Connect (OSTI)

    Lowrey, Dino

    2008-01-01

    INL @ work features jobs performed at the lab. For more information about INL careers, visit http://www.facebook.com/idahonationallaboratory.

  11. SCM Working Group

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Modeling Working Group Translator Update Shaocheng Xie Lawrence Livermore National Laboratory Outline 1. Data development in support of CMWG * Climate modeling best estimate data * ...

  12. Control of SOx emission in tail gas of the Claus Plant at Kwangyang Steel Works

    SciTech Connect (OSTI)

    Kang, H.S.; Park, J.W.; Hyun, H.D.; Lee, D.S.; Paik, S.C.; Chung, J.S.

    1995-12-01

    Pilot and/or laboratory studies were conducted in order to find methods for reducing the SOx emission in the Claus tail gas of the cokes unit. The TGT process which is based on the complete hydrogenation of the sulfur-containing compounds (SO{sub 2}, S) into H{sub 2}S and returning to the COG main line can reduce the SOx emission to zero. In case the return to the COG main is impossible, the SPOR process (Sulfur removal based on Partial Oxidation and Reduction) can be successfully applied to reduce the SOx emission.

  13. Summary Report of Summer Work: High Purity Single Crystal Growth & Microstructure of Ferritic-Martensitic Steels

    SciTech Connect (OSTI)

    Pestovich, Kimberly Shay

    2015-08-18

    Harnessing the power of the nuclear sciences for national security and to benefit others is one of Los Alamos National Laboratory’s missions. MST-8 focuses on manipulating and studying how the structure, processing, properties, and performance of materials interact at the atomic level under nuclear conditions. Within this group, single crystal scintillators contribute to the safety and reliability of weapons, provide global security safeguards, and build on scientific principles that carry over to medical fields for cancer detection. Improved cladding materials made of ferritic-martensitic alloys support the mission of DOE-NE’s Fuel Cycle Research and Development program to close the nuclear fuel cycle, aiming to solve nuclear waste management challenges and thereby increase the performance and safety of current and future reactors.

  14. Thermophysical and mechanical properties of Fe-(8-9)%Cr reduced activation steels

    SciTech Connect (OSTI)

    Zinkle, S.J.; Robertson, J.P.; Klueh, R.L.

    1998-09-01

    The key thermophysical and mechanical properties for 8--9%Cr reduced activation ferritic/martensitic steels are summarized, including temperature-dependent tensile properties in the unirradiated and irradiated conditions, stress-rupture behavior, elastic constants, thermal conductivity, thermal expansion, specific heat, and ductile-to-brittle transition temperature. The estimated lower and upper temperatures limits for structural applications are 250 and 550 C due to radiation hardening/embrittlement and thermal creep considerations, respectively.

  15. Heat treatment giving a stable high temperature micro-structure in cast austenitic stainless steel

    DOE Patents [OSTI]

    Anton, Donald L.; Lemkey, Franklin D.

    1988-01-01

    A novel micro-structure developed in a cast austenitic stainless steel alloy and a heat treatment thereof are disclosed. The alloy is based on a multicomponent Fe-Cr-Mn-Mo-Si-Nb-C system consisting of an austenitic iron solid solution (.gamma.) matrix reinforced by finely dispersed carbide phases and a heat treatment to produce the micro-structure. The heat treatment includes a prebraze heat treatment followed by a three stage braze cycle heat treatment.

  16. Residuals in steel products -- Impacts on properties and measures to minimize them

    SciTech Connect (OSTI)

    Emi, Toshihiko; Wijk, O.

    1996-12-31

    The effect of major residual elements on the properties of steel products is summarized. Measures to minimize these elements are discussed including the pretreatment of raw materials, innovative refining processes and environmental issues. This paper addresses (1) scrap situation, (2) upper limit of residual concentrations acceptable for processing and product quality, (3) possible means to reduce the residuals, and (4) consideration on the practicable measures to solve the residuals problem in a systematic way. 52 refs.

  17. Low Temperature Surface Carburization of Stainless Steels

    SciTech Connect (OSTI)

    Collins, Sunniva R; Heuer, Arthur H; Sikka, Vinod K

    2007-12-07

    Low-temperature colossal supersaturation (LTCSS) is a novel surface hardening method for carburization of austenitic stainless steels (SS) without the precipitation of carbides. The formation of carbides is kinetically suppressed, enabling extremely high or colossal carbon supersaturation. As a result, surface carbon concentrations in excess of 12 at. % are routinely achieved. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. LTCSS is a diffusional surface hardening process that provides a uniform and conformal hardened gradient surface with no risk of delamination or peeling. The treatment retains the austenitic phase and is completely non-magnetic. In addition, because parts are treated at low temperature, they do not distort or change dimensions. During this treatment, carbon diffusion proceeds into the metal at temperatures that constrain substitutional diffusion or mobility between the metal alloy elements. Though immobilized and unable to assemble to form carbides, chromium and similar alloying elements nonetheless draw enormous amounts of carbon into their interstitial spaces. The carbon in the interstitial spaces of the alloy crystals makes the surface harder than ever achieved before by more conventional heat treating or diffusion process. The carbon solid solution manifests a Vickers hardness often exceeding 1000 HV (equivalent to 70 HRC). This project objective was to extend the LTCSS treatment to other austenitic alloys, and to quantify improvements in fatigue, corrosion, and wear resistance. Highlights from the research include the following: • Extension of the applicability of the LTCSS process to a broad range of austenitic and duplex grades of steels • Demonstration of LTCSS ability for a variety of different component shapes and sizes • Detailed microstructural characterization of LTCSS-treated samples of 316L and other alloys

  18. Aging Management Program for Stainless Steel Dry Storage System Canisters

    SciTech Connect (OSTI)

    Dunn, Darrell S.; Lin, Bruce P.; Meyer, Ryan M.; Anderson, Michael T.

    2015-06-01

    This is a conference paper presenting an aging management program for stainless steel dry storage system canisters. NRC is lead author of paper. PNNL provided input.

  19. Post-Test Metallurgical Evaluation Results for Steel Containment...

    Office of Scientific and Technical Information (OSTI)

    Post-Test Metallurgical Evaluation Results for Steel Containment Vessel (SCV) High Pressure Test Citation Details In-Document Search Title: Post-Test Metallurgical Evaluation ...

  20. Steele County, North Dakota: Energy Resources | Open Energy Informatio...

    Open Energy Info (EERE)

    North Dakota M Power LLC Places in Steele County, North Dakota Finley, North Dakota Hope, North Dakota Luverne, North Dakota Sharon, North Dakota Retrieved from "http:...

  1. Bandwidth Study U.S. Advanced High Strength Steel Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The study examines energy consumption and potential energy savings opportunities in advanced high strength steel manufacturing in the U.S. The study relies on multiple sources to ...

  2. Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation...

    Broader source: Energy.gov (indexed) [DOE]

    Barriers: Hydrogen embrittlement of pipelines and remediation (mixing with water vapor?) ... Enable a Carbon-Neutral Energy Economy Hydrogen Embrittlement of Pipeline Steels: Causes ...

  3. Wear-Resistant, Nano-Composite Steel Coatings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant, Nano-Composite Steel Coatings Laser Processing Techniques Used for the ... wear resistant nano-composite coatings and components for a wide range of applications. ...

  4. Development of 3rd Generation Advanced High Strength Steels ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    an Integrated Experimental and Simulation Approach QUENCHING AND PARTITIONING PROCESS DEVELOPMENT TO REPLACE HOT STAMPING OF HIGH STRENGTH AUTOMOTIVE STEEL Vehicle Technologies ...

  5. Predicting sigma formation in mo-bearing stainless steels. (Conference...

    Office of Scientific and Technical Information (OSTI)

    Title: Predicting sigma formation in mo-bearing stainless steels. No abstract prepared. Authors: Perricone, Matthew ; Dupont, John Neuman ; Anderson, T. D. 1 ; Robino, Charles ...

  6. Results of Stainless Steel Canister Corrosion Studies and Environmenta...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Data Report on Corrosion Testing of Stainless Steel SNF Storage Canisters Status Report: Characterization of Weld Residual Stresses on Full Diameter ...

  7. Study of Caustic Corrosion of Carbon Steel Waste Tanks (Conference...

    Office of Scientific and Technical Information (OSTI)

    Because the total test period for start up is relatively short, penetration will not ... In summary, the test results indicate that the corrosion rates for steel are acceptable ...

  8. Corrosion potential and breakdown potential distributions for stainless steels in seawater

    SciTech Connect (OSTI)

    Salvago, G.; Fumagalli, G.; Taccani, G.

    1996-10-01

    The definition of corrosion potential was examined in relation to stainless steels in seawater. The experimental investigation was extended to include austenitic, ferritic and superaustenitic stainless steels. From each material, between 30 and 100 specimens were taken for a total of over 1,000. Measurements of the corrosion potentials of specimens of different sizes and under different exposure conditions were carried out as well as those of the breakdown potentials in cells that could contain up to 100 specimens and also measurements on galvanic couples. All the tests were performed with natural seawater in experiments lasting over a period from 1 to 18 months. The results obtained have shown that: The corrosion potentials of stainless steel in seawater are dispersed in a wide range; The dispersion is not only attributable to fluctuations of the environmental characteristics or to differences between the specimens of the same steel but is an intrinsic characteristic of the specific corrosion system; The distribution of the corrosion potentials measured on the same specimen at different times is similar to the distribution of the corrosion potentials of different specimens, of the same sample, measured at the same time. The distribution of corrosion potentials, like the distribution of breakdown potentials, is affected by the size of the specimens, the exposure conditions and whether forms of localized corrosions are present. A peculiar role in the corrosion potential distribution appears to be played by the galvanic coupling between the surface of the stainless steel and predetermined non-uniform areas such as the edges of the specimens or not predetermined like the areas of development of the localized attack or fluctuating in space and time like the areas of potential or incipient attack.

  9. Electrochemical removal of material from metallic work

    DOE Patents [OSTI]

    Csakvary, Tibor; Fromson, Robert E.

    1980-05-13

    Deburring, polishing, surface forming and the like are carried out by electrochemical machining with conformable electrode means including an electrically conducting and an insulating web. The surface of the work to be processed is covered by a deformable electrically insulating web or cloth which is perforated and conforms with the work. The web is covered by a deformable perforated electrically conducting screen electrode which also conforms with, and is insulated from, the work by the insulating web. An electrolyte is conducted through the electrode and insulating web and along the work through a perforated elastic member which engages the electrode under pressure pressing the electrode and web against the work. High current under low voltage is conducted betwen the electrode and work through the insulator, removing material from the work. Under the pressure of the elastic member, the electrode and insulator continue to conform with the work and the spacing between the electrode and work is maintained constant.

  10. ITP Steel: Energy and Environmental Profile fo the U.S. Iron...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry steelprofile.pdf (581.28 KB) ...

  11. Work Authorization System

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    2005-04-21

    To establish a work authorization and control process for work performed by designated site and facility management contractors, and other contractors as determined by the procurement executive, consistent with the budget execution and program evaluation requirements of the Department of Energy's (DOE's) Planning, Programming, Budgeting, and Evaluation process. Cancels DOE O 412.1.

  12. Work Authorization System

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    1999-04-20

    It establishes a work authorization and control process for work performed by designated management and operating (M&O), management and integrating (M&I), environmental restoration management contracts (ERMC) and other contracts determined by the Procurement Executive (hereafter referred to as M&O contractors). Cancels DOE O 5700.7C. Canceled by DOE O 412.1A.

  13. Work Authorization System

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    2005-04-21

    To establish a work authorization and control process for work performed by designated site and facility management contractors, and other contractors as determined by the procurement executive, consistent with the budget execution and program evaluation requirements of the Department of Energy's Planning, Programming, Budgeting, and Evaluation process. Admin Chg 1, dated 5-21-2014, cancels DOE O 412.1A.

  14. Influence of steel type on the propensity for tribochemical wear in boundary lubrication with a wind turbine gear oil

    SciTech Connect (OSTI)

    Evans, Ryan D.; Doll, Gary L.; Hager, C H; Howe, Jane Y

    2010-01-01

    Tribochemical wear may occur at the interface between a surface and a lubricant as a result of chemical and mechanical interactions in a tribological contact. Understanding the onset of tribochemical wear damage on component surfaces requires the use of high resolution techniques such as transmission electron microscopy (TEM). In this study, two steel types, case carburized AISI 3310 and through-hardened AISI 52100, were wear tested using a ball-on-disk rolling/sliding contact tribometer in fully formulated commercial wind turbine gearbox oil under boundary lubrication conditions with 10% slip. With the exception of steel type, all other test conditions were held constant. Conventional tribofilm analysis in the wear tracks was performed using X-ray photoelectron spectroscopy, and no significant composition differences were detected in the tribofilms for the different steel disk types. However, TEM analysis revealed significant tribochemical wear differences between the two steel types at multiple length scales, from the near-surface material microstructure (depth < 500 nm) to the tribofilm nanostructure. Nanometer-scale interfacial cracking and surface particle detachment was observed for the AISI 52100 case, whereas the tribofilm/substrate interface was abrupt and undamaged for the AISI 3310 case. Differences in tribofilm structure, including the location and orientation of MoS{sub 2} single sheet inclusions, were observed as a function of steel type as well. It is suggested that the tribochemical wear modes observed in these experiments may be origins of macroscopic surface-initiated damage such as micropitting in bearings and gears.

  15. Steel Market Development Institute Awards "Community Hero" Award to the

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Vehicle Technologies Office | Department of Energy Steel Market Development Institute Awards "Community Hero" Award to the Vehicle Technologies Office Steel Market Development Institute Awards "Community Hero" Award to the Vehicle Technologies Office February 11, 2016 - 4:24pm Addthis Steel Market Development Institute Men and Women of Steel Awardees Steel Market Development Institute Men and Women of Steel Awardees At the 2016 North American International Auto Show in

  16. Development of Bottom-up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector

    SciTech Connect (OSTI)

    Xu, T.T.; Sathaye, J.; Galitsky, C.

    2010-09-30

    Adoption of efficient end-use technologies is one of the key measures for reducing greenhouse gas (GHG) emissions. With the working of energy programs and policies on carbon regulation, how to effectively analyze and manage the costs associated with GHG reductions become extremely important for the industry and policy makers around the world. Energy-climate (EC) models are often used for analyzing the costs of reducing GHG emissions (e.g., carbon emission) for various emission-reduction measures, because an accurate estimation of these costs is critical for identifying and choosing optimal emission reduction measures, and for developing related policy options to accelerate market adoption and technology implementation. However, accuracies of assessing of GHG-emission reduction costs by taking into account the adoption of energy efficiency technologies will depend on how well these end-use technologies are represented in integrated assessment models (IAM) and other energy-climate models. In this report, we first conduct brief overview on different representations of end-use technologies (mitigation measures) in various energy-climate models, followed by problem statements, and a description of the basic concepts of quantifying the cost of conserved energy including integrating non-regrets options. A non-regrets option is defined as a GHG reduction option that is cost effective, without considering their additional benefits related to reducing GHG emissions. Based upon these, we develop information on costs of mitigation measures and technological change. These serve as the basis for collating the data on energy savings and costs for their future use in integrated assessment models. In addition to descriptions of the iron and steel making processes, and the mitigation measures identified in this study, the report includes tabulated databases on costs of measure implementation, energy savings, carbon-emission reduction, and lifetimes. The cost curve data on mitigation

  17. Community Assessment Tool for Public Health Emergencies Including Pandemic Influenza

    SciTech Connect (OSTI)

    ORAU's Oak Ridge Institute for Science Education

    2011-04-14

    The Community Assessment Tool (CAT) for Public Health Emergencies Including Pandemic Influenza (hereafter referred to as the CAT) was developed as a result of feedback received from several communities. These communities participated in workshops focused on influenza pandemic planning and response. The 2008 through 2011 workshops were sponsored by the Centers for Disease Control and Prevention (CDC). Feedback during those workshops indicated the need for a tool that a community can use to assess its readiness for a disaster - readiness from a total healthcare perspective, not just hospitals, but the whole healthcare system. The CAT intends to do just that - help strengthen existing preparedness plans by allowing the healthcare system and other agencies to work together during an influenza pandemic. It helps reveal each core agency partners (sectors) capabilities and resources, and highlights cases of the same vendors being used for resource supplies (e.g., personal protective equipment [PPE] and oxygen) by the partners (e.g., public health departments, clinics, or hospitals). The CAT also addresses gaps in the community's capabilities or potential shortages in resources. This tool has been reviewed by a variety of key subject matter experts from federal, state, and local agencies and organizations. It also has been piloted with various communities that consist of different population sizes, to include large urban to small rural communities.

  18. Reduction in Energy Consumption & Variability in Steel Foundry Operations

    SciTech Connect (OSTI)

    Frank Peters

    2005-05-04

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  19. Trails Working Group

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Working Group Trails Working Group Our mission is to inventory, map, and prepare historical reports on the many trails used at LANL. Contact Environmental Communication & Public Involvement P.O. Box 1663 MS M996 Los Alamos, NM 87545 (505) 667-0216 Email The LANL Trails Working Group inventories, maps, and prepares historical reports on the many trails used at LANL. Some of these trails are ancient pueblo footpaths that continue to be used for recreational hiking today. Some serve as quiet

  20. DOE O 481.1C, WORK FOR OTHERS (NON-DEPARTMENT OF ENERGY FUNDED WORK) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy O 481.1C, WORK FOR OTHERS (NON-DEPARTMENT OF ENERGY FUNDED WORK) DOE O 481.1C, WORK FOR OTHERS (NON-DEPARTMENT OF ENERGY FUNDED WORK) Work-for-Others (WFO) Agreements permit DOE laboratories and facilities to conduct work for other federal agencies and non-federal entities (including state and local governments, universities) on a reimbursable basis. Intellectual property rights generally belong to the user. The work must pertain to the mission of the laboratory or

  1. Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

    SciTech Connect (OSTI)

    Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

    2007-03-01

    Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

  2. Clean Energy Works

    Broader source: Energy.gov [DOE]

    Through Clean Energy Works, homeowners can finance up to $30,000 at a fixed interest rate for home energy efficiency retrofits for a variety of measures. Customers have varying lender and loan op...

  3. Strategic Initiatives Work Group

    Broader source: Energy.gov [DOE]

    The Work Group, comprised of members representing DOE, contractor and worker representatives, provides a forum for information sharing; data collection and analysis; as well as, identifying best practices and initiatives to enhance safety performance and safety culture across the Complex.

  4. Mon Valley work plan

    Office of Legacy Management (LM)

    GWSHP 1.8 U.S. Department of Energy UMTRA Ground Water Project Work Plan for ... . . . . . . . . 1-1 1.3 Sources of Ground-Water Contamination from Milling Operations . . ...

  5. Exhibit G / working draft

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... DEAR 952.204-73 Facility Clearance (May 2002) Applies when Subcontractor employeesworkers ... work requires workers to hold a clearance and have a need to know to perform in ...

  6. Automated inspection of hot steel slabs

    DOE Patents [OSTI]

    Martin, R.J.

    1985-12-24

    The disclosure relates to a real time digital image enhancement system for performing the image enhancement segmentation processing required for a real time automated system for detecting and classifying surface imperfections in hot steel slabs. The system provides for simultaneous execution of edge detection processing and intensity threshold processing in parallel on the same image data produced by a sensor device such as a scanning camera. The results of each process are utilized to validate the results of the other process and a resulting image is generated that contains only corresponding segmentation that is produced by both processes. 5 figs.

  7. Automated inspection of hot steel slabs

    DOE Patents [OSTI]

    Martin, Ronald J.

    1985-01-01

    The disclosure relates to a real time digital image enhancement system for performing the image enhancement segmentation processing required for a real time automated system for detecting and classifying surface imperfections in hot steel slabs. The system provides for simultaneous execution of edge detection processing and intensity threshold processing in parallel on the same image data produced by a sensor device such as a scanning camera. The results of each process are utilized to validate the results of the other process and a resulting image is generated that contains only corresponding segmentation that is produced by both processes.

  8. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  9. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  10. Petrochemical feedstock from basic oxygen steel furnace

    SciTech Connect (OSTI)

    Greenwood, C.W.; Hardwick, W.E.

    1983-10-01

    Iron bath gasification in which coal, lime, steam and oxygen are injected into a bath of molten iron for the production of a medium-Btu gas is described. The process has its origin in basic oxygen steelmaking. It operates at high temperatures and is thus not restrictive on the type of coal used. The ash is retained in the slag. The process is also very efficient. The authors suggest that in the present economic climate in the iron and steel industry, such a plant could be sited where existing coal-handling, oxygen and steelmaking equipment are available.

  11. Fermilab: Science at Work

    ScienceCinema (OSTI)

    Brendan Casey; Herman White; Craig Hogan; Denton Morris; Mary Convery; Bonnie Fleming; Deborah Harris; Dave Schmitz; Brenna Flaugher; Aron Soha

    2013-02-14

    Six days. Three frontiers. One amazing lab. From 2010 to 2012, a film crew followed a group of scientists at the Department of Energy's Fermilab and filmed them at work and at home. This 40-minute documentary shows the diversity of the people, research and work at Fermilab. Viewers catch a true behind-the-scenes look of the United States' premier particle physics laboratory while scientists explain why their research is important to them and the world.

  12. Working Group Reports

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    5 Working Group Reports Special Working Session on the Role of Buoy Observations in the Tropical Western Pacific Measurement Scheme J. Downing Marine Sciences Laboratory Sequim, Washington R. M. Reynolds Brookhaven National Laboratory Upton, New York Attending W. Clements (TWPPO) F. Barnes (TWPPO) T. Ackerman (TWP Site Scientist) M. Ivey (ARCS Manager) H. Church J. Curry J. del Corral B. DeRoos S. Kinne J. Mather J. Michalsky M. Miller P. Minnett B. Porch J. Sheaffer P. Webster M. Wesely K.

  13. Fermilab: Science at Work

    SciTech Connect (OSTI)

    Brendan Casey; Herman White; Craig Hogan; Denton Morris; Mary Convery; Bonnie Fleming; Deborah Harris; Dave Schmitz; Brenna Flaugher; Aron Soha

    2013-02-01

    Six days. Three frontiers. One amazing lab. From 2010 to 2012, a film crew followed a group of scientists at the Department of Energy's Fermilab and filmed them at work and at home. This 40-minute documentary shows the diversity of the people, research and work at Fermilab. Viewers catch a true behind-the-scenes look of the United States' premier particle physics laboratory while scientists explain why their research is important to them and the world.

  14. Working With Us | NREL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Working With Us Join us in building a clean energy future. NREL offers many opportunities to industry, organizations, government, researchers, businesses, students, educators, and vendors. At NREL, we work with organizations large and small through research partnerships, licensing of NREL technologies, support for cleantech stakeholders, and fostering the clean energy economy. Join us to accelerate the movement of renewable energy and energy-efficient solutions into practical applications.

  15. How Groundwater Models Work (or Modeling 101)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Works Week on Energy.gov How Energy Works Week on Energy.gov June 16, 2014 - 11:30am Addthis How Energy Works Week on Energy.gov News Media Contact 202-586-4940 Learn the Ins and Outs of Game-Changing Energy Technologies WASHINGTON, D.C. - This week we're celebrating the launch of a new series on Energy.gov: How Energy Works. Each day we will break down the inner workings of a different energy technology -- including particle accelerators, microgrids, 3D printers and wind turbines -- while

  16. Clean Cast Steel Technology - Machinability and Technology Transfer

    SciTech Connect (OSTI)

    C. E. Bates; J. A. Griffin

    2000-05-01

    There were two main tasks in the Clean Cast Steel Technology - Machinability and Technology Transfer Project. These were (1) determine the processing facts that control the machinability of cast steel and (2) determine the ability of ladle stirring to homogenize ladle temperature, reduce the tap and pouring temperatures, and reduce casting scrap.

  17. The limit of strength and toughness of steel

    SciTech Connect (OSTI)

    Guo, Zhen

    2001-12-17

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the governing principles of strength and toughness, along with the approaches that can be used to improve these properties and the inherent limits to how strong and tough a steel can be.

  18. Steamside Oxidation Behavior of Experimental 9%Cr Steels

    SciTech Connect (OSTI)

    Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

    2007-10-01

    Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650C for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

  19. Theoretical minimum energies to produce steel for selected conditions

    SciTech Connect (OSTI)

    Fruehan, R. J.; Fortini, O.; Paxton, H. W.; Brindle, R.

    2000-03-01

    An ITP study has determined the theoretical minimum energy requirements for producing steel from ore, scrap, and direct reduced iron. Dr. Richard Fruehan's report, Theoretical Minimum Energies to Produce Steel for Selected Conditions, provides insight into the potential energy savings (and associated reductions in carbon dioxide emissions) for ironmaking, steelmaking, and rolling processes (PDF459 KB).

  20. Differential two-body compound nuclear cross section, including the width-fluctuation corrections

    SciTech Connect (OSTI)

    Brown, D.; Herman, M.

    2014-09-02

    We figure out the compound angular differential cross sections, following mainly Fröbrich and Lipperheide, but with the angular momentum couplings that make sense for optical model work. We include the width-fluctuation correction along with calculations.

  1. July 17, 2008; HSS/Union Working Group Meeting, Safety Standards, 10 CFR 851 - Agenda

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6-24-08 Draft HSS/Union Working Group Meeting July 17, 2008 1:00 - 4:00 pm EST FORS 7E-069 Call-in: 301-903-9197 SUBJECT: SAFETY STANDARDS / 10 CFR 851 Core Union Working Groups Safety Standards: Metal Trades Department AFL-CIO - Lead International Brotherhood of Electrical Workers (IBEW) Operative Plasterers' & Cement Masons' International Association (OPCMIA) 10 CFR 851: United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International

  2. A New Perspective on Fatigue Performance of Advanced High- Strength Steels (AHSS) GMAW Joints

    SciTech Connect (OSTI)

    Feng, Zhili; Chiang, Dr. John; Kuo, Dr. Min; Jiang, Cindy; Sang, Yan

    2008-01-01

    Weld fatigue performance is a critical aspect for application of advanced high-strength steels (AHSS) in automotive body structures. A comparative study has been conducted to evaluate the fatigue life of AHSS welds. The material studied included seven AHSS of various strength levels - DP 600, DP 780, DP 980, M130, M220, solution annealed boron and fully hardened boron steels. Two conventional steels, HSLA 590 and DR 210, were also included for baseline comparison. Lap fillet welds were made on 2-mm nominal thick sheets by the gas metal arc welding process (GMAW). Fatigue test was conducted under a number of stress levels to obtain the S/N curves of the weld joints. It was found that, unlike in the static and impact loading conditions, the fatigue performance of AHSS is not influenced by the HAZ softening in AHSS. There are appreciable differences in the fatigue lives among different AHSS. Changes in weld parameters can influence the fatigue life of the weld joints, particularly of these of higher strength AHSS. A model is developed to predict the fatigue performance of AHSS welds. The validity of the model is benchmarked with the experimental results. This model is capable to capture the effects of weld geometry and weld microstructure and strength on the fatigue performance experimentally observed. The theoretical basis and application of the newly developed fatigue modeling methodology will be discussed.

  3. The impact of energy prices on technology choice in the United States steel industry

    SciTech Connect (OSTI)

    Karlson, S.H. . Dept. of Economics); Boyd, G. )

    1991-01-01

    In the last thirty years US steel producers have replaced their aging open hearth steel furnaces with basic oxygen or large electric arc furnaces. This choice of technology leads to the opportunity to substitute electricity for fossil fuels as a heat source. We extend earlier research to investigate whether or not energy prices affect this type of technology adoption as predicted by economic theory. The econometric model uses the seemingly unrelated Tobit'' method to capture the effects of the industry's experience with both technologies, technical change, and potential cost reductions, as well as energy prices, on adoption. When we include the prices of electricity and coking coal as explanatory variables, the four energy price coefficients have the signs predicted by the law of demand. The two price coefficients have a statistically significant effect on adoption of basic oxygen furnaces. The inclusion of energy prices leads to significantly more efficient estimates of other coefficients in the model. 19 refs., 3 tabs.

  4. AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

    SciTech Connect (OSTI)

    John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

    2002-10-10

    Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

  5. Using Phased Array Ultrasonic Testing in Lieu of Radiography for Acceptance of Carbon Steel Piping Welds

    SciTech Connect (OSTI)

    Moran, Traci L.; Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Nove, Carol A.

    2014-08-01

    The Pacific Northwest National Laboratory (PNNL) is conducting studies for the U.S. Nuclear Regulatory Commission (NRC) to assess the capability, effectiveness, and reliability of ultrasonic testing (UT) as a replacement method for radiographic testing (RT) for volumetric examination of nuclear power plant (NPP) components. This particular study focused on evaluating the use of UT on carbon steel plate welds. Welding fabrication flaws included a combination of planar and volumetric types, e.g., incomplete fusion, lack of penetration, cracks, porosity, and slag inclusions. The examinations were conducted using phased-array (PA) UT techniques applied primarily for detection and flaw type characterization. This paper will discuss the results of using UT in lieu of RT for detection and classification of fabrication flaws in carbon steel plate welds.

  6. Corrosion of chromium-coated steel in sodium polysulfide environments. Final report

    SciTech Connect (OSTI)

    Wicker, A.

    1983-03-01

    This project had the broad objective of evaluating the behavior of certain chromium-rich coatings on low-carbon steel in sodium polysulfide environments typical of those found in sodium-sulfur cells. Raw materials were characterized before coating, and three values of carbon content were chosen: 0.013% (Armco iron), 0.088% (XC10 steel) and 0.22% (XC12 steel). Three types of coating were examined (i) chromized in three thicknesses (30, 60 and 90 ..mu..m), (ii) chromium electroplating in three thicknesses (50, 100 and 200 ..mu..m) and (iii) chromium electroplating followed by a diffusion step at higher temperature (around 1000/sup 0/C) in three thicknesses (50, 100 and 200 ..mu..m). The various coatings were characterized with regards to microstructure, hardness, and concentration profile of chromium. A corrosion cell for static test was designed consisting of the sulfur compartment of a large Na-S cell. Five test furnaces at different temperature were used (300 - 325 - 350 - 400 and 440/sup 0/C). Test durations were in the range of 3 to 12 months. Dynamic tests were made using sodium-sulfur cells and special cells without a polysulfide environment. All the above tests have shown that chromizing is suitable for working temperatures below 350/sup 0/C. For higher temperatures, chromium electroplating followed by a diffusion step exhibits satisfactory behavior.

  7. A simplified LBB evaluation procedure for austenitic and ferritic steel piping

    SciTech Connect (OSTI)

    Gamble, R.M.; Wichman, K.R.

    1997-04-01

    The NRC previously has approved application of LBB analysis as a means to demonstrate that the probability of pipe rupture was extremely low so that dynamic loads associated with postulated pipe break could be excluded from the design basis (1). The purpose of this work was to: (1) define simplified procedures that can be used by the NRC to compute allowable lengths for circumferential throughwall cracks and assess margin against pipe fracture, and (2) verify the accuracy of the simplified procedures by comparison with available experimental data for piping having circumferential throughwall flaws. The development of the procedures was performed using techniques similar to those employed to develop ASME Code flaw evaluation procedures. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austentic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials.

  8. Improved mechanical properties of A 508 class 3 steel for nuclear pressure vessel through steelmaking

    SciTech Connect (OSTI)

    Kim, J.T.; Kwon, H.K.; Kim, K.C.; Kim, J.M.

    1997-12-31

    The present work is concerned with the steelmaking practices which improve the mechanical properties of the A 508 class 3 steel for reactor pressure vessel. Three kinds of steelmaking practices were applied to manufacture the forged heavy wall shell for reactor pressure vessel, that is, the vacuum carbon deoxidation (VCD), modified VCD containing aluminum and silicon-killing. The segregation of the chemical elements through the thickness was quite small so that the variations of the tensile properties at room temperature were small and the anisotropy of the impact properties was hardly observed regardless of the steelmaking practices. The Charpy V-notch impact properties and the reference nil-ductile transition temperature by drop weight test were significantly improved by the modified VCD and silicon-killing as compared with those of the steel by VCD. Moreover, the plane strain fracture toughness values of the materials by modified VCD and silicon-killing practices was much higher than those of the steel by VCD. These were resulted from the fining of austenite grain size. It was observed that the grain size was below 20 {micro}m (ASTM No. 8.5) when using the modified VCD and silicon-killing, compared to 50 {micro}m (ASTM No. 7.0) when using VCD.

  9. Further development of the cleanable steel HEPA filter, cost/benefit analysis, and comparison with competing technologies

    SciTech Connect (OSTI)

    Bergman, W.; Larsen, G.; Lopez, R.; Wilson, K.; Witherell, C.; McGregor, M.

    1997-01-01

    We have made further progress in developing a cleanable steel fiber HEPA filter. We fabricated a pleated cylindrical cartridge using commercially available steel fiber media that is made with 1 {mu}m stainless steel fibers and sintered into a sheet form. Test results at the Department of Energy (DOE) Filter Test Station at Oak Ridge show the prototype filter cartridge has 99.99% efficiency for 0.3 {mu}m dioctyl phthalate (DOP) aerosols and a pressure drop of 1.5 inches. Filter loading and cleaning tests using AC Fine dust showed the filter could be repeatedly cleaned using reverse air pulses. Our analysis of commercially optimized filters suggest that cleanable steel HEPA filters need to be made from steel fibers less than 1 {mu}m, and preferably 0.5 {mu}m, to meet the standard HEPA filter requirements in production units. We have demonstrated that 0.5 {mu}m steel fibers can be produced using the fiber bundling and drawing process. The 0.5 {mu}m steel fibers are then sintered into small filter samples and tested for efficiency and pressure drop. Test results on the sample showed a penetration of 0.0015% at 0.3 {mu}m and a pressure drop of 1.15 inches at 6.9 ft/min (3.5 cm/s) velocity. Based on these results, steel fiber media can easily meet the requirements of 0.03% penetration and 1.0 inch of pressure drop by using less fibers in the media. A cost analysis of the cleanable steel HEPA filter shows that, although the steel HEPA filter costs much more than the standard glass fiber HEPA filter, it has the potential to be very cost effective because of the high disposal costs of contaminated HEPA filters. We estimate that the steel HEPA filter will save an average of $16,000 over its 30 year life. The additional savings from the clean-up costs resulting from ruptured glass HEPA filters during accidents was not included but makes the steel HEPA filter even more cost effective. We also present the results of our evaluation of competing technologies with metallic and

  10. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    SciTech Connect (OSTI)

    Beckermann, Christoph; Carlson, Kent

    2011-07-22

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions of

  11. He Transport and Fate of Tempered Martensitic Steels: Summary of Recent TEM Observations

    SciTech Connect (OSTI)

    Edwards, Danny J.; Kurtz, Richard J.; Odette, G Robert; Yamamoto, Takuya

    2010-02-26

    As an extension of prior work [1-4], we summarize recent observations made on a He-implanted tempered martensitic steel (TMS), F82H mod 3, irradiated in the HFIR, in both as-tempered (AT) and cold-worked (CW) conditions. A novel implantation technique was used to uniformly inject He into 3-mm diameter TEM discs to depths ranging from ? 5-8 m. The He is generated by two-step transmutation reactions in Ni contained in a NiAl coating layer adjacent to paired 3 mm TEM discs. NiAl layers from 1 to 4 ?m thick produced He/dpa ratios between 5 and 40 appm/dpa. The irradiations were at temperatures of 300, 400 and 500C from 3.9 to 9 dpa and 90 to 380 appm He. Electron transparent samples were prepared by a cross-sectional thinning technique that allowed investigating microstructural evolution over a range of implantation depths. Irradiation of the AT alloy to 9 dpa at 500C and 380 appm He resulted in relatively large, faceted cavities, that are likely voids, along with a much higher density of smaller He bubbles. The cavities were most often aligned in pearl necklace like strings, presumably due to their formation on pre-existing dislocations. A finer distribution of cavities was also present on precipitate interfaces, lath and grain boundaries. Nine dpa irradiations that produced 190 appm He resulted in a somewhat more random distribution and lower density of smaller matrix cavities; but lower He levels had a less noticeable effect on bubbles in the lath and precipitate boundaries. Corresponding irradiations of the CW F82H produced a larger number of smaller cavities. Irradiation of the AT alloy to 3.9 dpa and 90 ppm He at 400C produced a similar cavity population to that observed at 500C at 190 appm He, while the corresponding cavities at 500C are slightly larger and more numerous at 380 appm He. The cavity strings were less obvious for the 400C irradiations, and the bubble distribution appeared to be more random. No cavities were observed in the case of the 300C

  12. Work Force Retention Work Group Charter | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Force Retention Work Group Charter Work Force Retention Work Group Charter The Work force Retention Work Group is established to support the Department's critical focus on maintaining a high-performing work force at a time when a significant number of the workers needed to support DOE's national security mission are reaching retirement age. Work Force Retention Work Group Charter (86.92 KB) More Documents & Publications Workforce Retention Work Group Status Overview - September 2012 Training

  13. Cast alumina forming austenitic stainless steels

    DOE Patents [OSTI]

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  14. Up-grade of process control system, U.S. Steel Fairfield No. 8 blast furnace

    SciTech Connect (OSTI)

    Camlic, R.L. [U.S. Steel, Fairfield, AL (United States). Fairfield Works; Goodman, N.J. [Kvaerner Davy, Pittsburgh, PA (United States)

    1997-12-31

    The No. 8 blast furnace at US Steel`s Fairfield, AL facility is the only blast furnace remaining in operating at the plant. The blast furnace has a production capacity of 5,500 tons per day of hot metal and provides 100% of the iron requirements for the steel plant that has an annual production capacity of 2,200,000 tons of steel. Therefore, any outage on No. 8 blast furnace has a major impact on the operation of the total Fairfield facility. During the planning stages of the latest reline outage of No. 8 blast furnace, significant measures were taken to insure that maximum production of iron was maintained before and immediately after the outage. A significant portion of the reline activity was centered on the total replacement of the existing process control system. The scope of replacement was so extensive that it was determined that if all areas of the process control system were replaced during the reline outage, then the installation and commissioning of the new system would have been the critical path on the project. In addition, the requirements for training and start-up of the new process control system would have imposed risks to obtaining maximum production after the reline outage, as operators experienced the learning curve of the new system. It was therefore decided that the critical areas of the new process control system would be installed before the reline outage. In addition, all training and start-up activities would take place on the new working system while it was operating in a `shadow` mode in parallel with the existing system. This would provide a proven process control system for blast furnace operations before the reline outage, and eliminate the learning curve after the outage. The reline outage is described.

  15. Financial Policy and Procedures for Reimbursable Work

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    1988-08-15

    The directive establishes Department-wide financial policy and procedural guidance applicable to performing reimbursable work for other Federal agencies and with non-Federal Government entities, including foreign and commercial entities, State, and political subdivisions.

  16. Working with Our Communities | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Working with Our Communities Working with Our Communities Working with Our Communities Asset Revitalization promotes a more efficient business environment through integration of DOE missions with community interests. ARI encourages collaborative efforts of public, private, and community sector resources. Through ARI, DOE supports efforts to economically diversify the economies of those communities most impacted by DOE site activities, including DOE mission consolidation and/or cleanup and

  17. Catalysis Working Group | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Catalysis Working Group Catalysis Working Group The Catalysis Working Group (CWG) meets twice per year to exchange information, create synergies, and collaboratively develop both an understanding of and tools for studying electrocatalysis for polymer electrolyte fuel cells (PEFCs) and other low- and intermediate-temperature fuel cell systems, including direct methanol fuel cells (DMFCs), alkaline fuel cells (AFCs), alkaline membrane fuel cells (AMFCs), and phosphoric acid fuel cells (PAFCs). The

  18. STATEMENT OF WORK (SOW)

    National Nuclear Security Administration (NNSA)

    including TTR. Waste acceptance services will be performed at the NNSS and at waste generator sites across the DOE Complex. 1.4 Performance Requirements: Performance requirements...

  19. Work Force Restructuring Activities

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Work Force Restructuring Activities December 10, 2008 Note: Current updates are in bold # Planned Site/Contractor HQ Approved Separations Status General * LM has finalized the compilation of contractor management team separation data for the end of FY07 actuals and end of FY08 and FY09 projections. LM has submitted to Congress the FY 2007 Annual Report on contractor work force restructuring activities. The report has been posted to the LM website. *LM conducted a DOE complex-wide data call to

  20. Exhibit G / working draft

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Off-site (Rev 6, 5/1/2015) P.R. No. * Date * Page 1 of 2 Subcontract No. or PO No. * EXHIBIT G OFF-SITE SECURITY REQUIREMENTS G1.0 Definitions and Acronyms (Feb 2014) Definitions and acronyms may be accessed electronically at http://www.lanl.gov/resources/_assets/docs/Exhibit-G/exhibit-g-definitions-acronyms-green.pdf G2.0 Statements Applicable To Scope of Work (May 2015) CONTRACTOR believes that all of the statements listed below are factually correct and applicable to the scope of work (SOW)

  1. How ICF Works

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    icf / how icf works How ICF Works Shiva Laser When the 20-beam Shiva laser was completed in 1978, it was the world's most powerful laser. It delivered more than ten kilojoules of energy in less than a billionth of a second in its first full-power firing. About the size of a football field, Shiva was the latest in a series of laser systems built over two decades, each five to ten times more powerful than its predecessor. Since the late 1940s, researchers have used magnetic fields to confine hot,

  2. How Lasers Work

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    how_lasers_work How Lasers Work "Laser" is an acronym for light amplification by stimulated emission of radiation. A laser is created when the electrons in atoms in special glasses, crystals, or gases absorb energy from an electrical current or another laser and become "excited." The excited electrons move from a lower-energy orbit to a higher-energy orbit around the atom's nucleus. When they return to their normal or "ground" state, the electrons emit photons

  3. How NIF Works

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    How Much Do You Spend on Energy? How Much Do You Spend on Energy? U.S.A. Energy Expenditure per person Click on a state Energy Expenditure $3724 per person in 2012 Transportation ▀▀▀▀▀ Residential ▀▀▀▀▀ Data: EIA State Energy Data System View All Maps Addthis

    works How NIF Works A weak laser pulse-about 1 billionth of a joule-is created, split, and carried on optical fibers to 48 preamplifiers that increase the pulse's energy by a factor of 10 billion, to a few joules. The

  4. Sandia National Laboratories: Working with Sandia: Procurement:

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Construction and Facilities Construction and Facilities iSupplier Account Accounts Payable Contract Information Construction and Facilities Contract Audit Working with Sandia Construction and Facilities Sandia establishes contracts to support design and construction, including contracts for leased space, decontamination and demolition work, and infrastructure maintenance. AE & Construction Partnerships Design Management Partnerships Error/Omission Process (PDF) Sandia completes

  5. Stirling engine with air working fluid

    DOE Patents [OSTI]

    Corey, John A.

    1985-01-01

    A Stirling engine capable of utilizing air as a working fluid which includes a compact heat exchange module which includes heating tube units, regenerator and cooler positioned about the combustion chamber. This arrangement has the purpose and effect of allowing the construction of an efficient, high-speed, high power-density engine without the use of difficult to seal light gases as working fluids.

  6. Energy Assessments under the Top 10,000 Program - A Case Study for a Steel Mill in China

    SciTech Connect (OSTI)

    Lu, Hongyou; Price, Lynn; Nimbalkar, Sachin U; Thekdi, Arvind; Degroot, Matthew; Shi, Jun

    2014-01-01

    introducing China s national energy intensity and carbon intensity reduction targets. Then, this paper explains the development of Top 10,000 program, including program requirements, the method for target allocation, key supporting policies, as well as challenges in implementing the program. By focusing on a process heating energy system assessment conducted in a Chinese steel mill, this paper presents an example of an energy system assessment conducted on steel reheating furnaces, including overall energy efficiency levels, areas of heat loss, and the potential for energy savings. In addition, the paper provides energy-savings recommendations that were identified during the assessment, as well as potential energy and energy costs savings. To conclude, this paper presents key findings that could further improve the Top 10,000 program by implementing a systems approach for energy assessments.

  7. Wrought stainless steel compositions having engineered microstructures for improved heat resistance

    DOE Patents [OSTI]

    Maziasz, Philip J [Oak Ridge, TN; Swindeman, Robert W [Oak Ridge, TN; Pint, Bruce A [Knoxville, TN; Santella, Michael L [Knoxville, TN; More, Karren L [Knoxville, TN

    2007-08-21

    A wrought stainless steel alloy composition includes 12% to 25% Cr, 8% to 25% Ni, 0.05% to 1% Nb, 0.05% to 10% Mn, 0.02% to 0.15% C, 0.02% to 0.5% N, with the balance iron, the composition having the capability of developing an engineered microstructure at a temperature above 550.degree. C. The engineered microstructure includes an austenite matrix having therein a dispersion of intragranular NbC precipitates in a concentration in the range of 10.sup.10 to 10.sup.17 precipitates per cm.sup.3.

  8. Work Force Discipline

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    1983-03-23

    The order provides guidance and procedures and states responsibilities for maintaining work force discipline in DOE. Chg 1, dated 3-11-85; Chg 2, dated 1-6-86; Chg 3, dated 3-21-89; Chg 4, dated 8-2-90; Chg 5, dated 3-9-92; Chg 6, dated 8-21-92, cancels Chg 5.

  9. Development of Alumina-Forming Austenitic Stainless Steels

    SciTech Connect (OSTI)

    Yamamoto, Yukinori; Brady, Michael P; Santella, Michael L; Bei, Hongbin; Maziasz, Philip J; Pint, Bruce A

    2008-01-01

    Work in fiscal year 2008 focused on the development of creep-resistant, alumina-forming austenitic (AFA) stainless steel alloys, which exhibit a unique combination of an excellent oxidation resistance via protective alumina (Al2O3) scale formation and high-temperature creep strength through the formation of stable nano-scale MC carbides [1-8]. High levels of Nb additions (> 1 wt.% Nb) and/or Ni additions (25-30 wt.%), at Al levels of 2.5-4 wt.%, were found to correlate with increased upper-temperature limit for Al2O3 scale formation in air ( 900 aC) and air with 10% water vapor ( 800 aC). Creep resistance also showed a strong dependence on the level of Nb additions, and was correlated with volume fraction of MC-type carbides using thermodynamic computational tools. A trial heat of a 50 lb AFA alloy ingot was made using conventional single-melt vacuum techniques, and the alloy was successfully hot-rolled without any cracking [2]. This heat showed good weldability, using filler material of the same alloy.

  10. Characteristics of steel slag under different cooling conditions

    SciTech Connect (OSTI)

    Tossavainen, M.; Engstrom, F. Yang, Q.; Menad, N.; Lidstrom Larsson, M.; Bjorkman, B.

    2007-07-01

    Four types of steel slags, a ladle slag, a BOF (basic oxygen furnace) slag and two different EAF (electric arc furnace) slags, were characterized and modified by semi-rapid cooling in crucibles and rapid cooling by water granulation. The aim of this work was to investigate the effect of different cooling conditions on the properties of glassy slags with respect to their leaching and volume stability. Optical microscopy, X-ray diffraction, scanning electron microscope and a standard test leaching (prEN 12457-2/3) have been used for the investigation. The results show that the disintegrated ladle slag was made volume stable by water granulation, which consisted of 98% glass. However EAF slag 1, EAF slag 2 and the BOF slag formed 17%, 1% and 1% glass, respectively. The leaching test showed that the glass-containing matrix did not prevent leaching of minor elements from the modified slags. The solubility of chromium, molybdenum and vanadium varied in the different modifications, probably due to their presence in different minerals and their different distributions.

  11. Corrosion resistance of kolsterised austenitic 304 stainless steel

    SciTech Connect (OSTI)

    Abudaia, F. B. Khalil, E. O. Esehiri, A. F. Daw, K. E.

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  12. Recent developments in blast furnace process control within British Steel

    SciTech Connect (OSTI)

    Warren, P.W.

    1995-12-01

    British Steel generally operates seven blast furnaces on four integrated works. All furnaces have been equipped with comprehensive instrumentation and data logging computers over the past eight years. The four Scunthorpe furnaces practice coal injection up to 170 kg/tHM (340 lb/THM), the remainder injecting oil at up to 100 kg/tHM (200 lb/THM). Distribution control is effected by Paul Wurth Bell-Less Tops on six of the seven furnaces, and Movable Throat Armour with bells on the remaining one. All have at least one sub burden probe. The blast furnace operator has a vast quantity of data and signals to consider and evaluate when attempting to achieve the objective of providing a consistent supply of hot metal. Techniques have been, and are being, developed to assist the operator to interpret large numbers of signals. A simple operator guidance system has been developed to provide advice, based on current operating procedures and interpreted data. Further development will involve the use of a sophisticated Expert System software shell.

  13. Effects of helium content of microstructural development in Type 316 stainless steel under neutron irradiation

    SciTech Connect (OSTI)

    Maziasz, P.J.

    1985-11-01

    This work investigated the sensitivity of microstructural evolution, particularly precipitate development, to increased helium content during thermal aging and during neutron irradiation. Helium (110 at. ppM) was cold preinjected into solution annealed (SA) DO-heat type 316 stainess steel (316) via cyclotron irradiation. These specimens were then exposed side by side with uninjected samples. Continuous helium generation was increased considerably relative to EBR-II irradiation by irradiation in HFIR. Data were obtained from quantitative analytical electron microscopy (AEM) in thin foils and on extraction replicas. 480 refs., 86 figs., 19 tabs.

  14. Modeling of Late Blooming Phases and Precipitation Kinetics in Aging Reactor Pressure Vessel (RPV) Steels

    SciTech Connect (OSTI)

    Yongfeng Zhang; Pritam Chakraborty; S. Bulent Biner

    2013-09-01

    The principle work at the atomic scale is to develop a predictive quantitative model for the microstructure evolution of RPV steels under thermal aging and neutron radiation. We have developed an AKMC method for the precipitation kinetics in bcc-Fe, with Cu, Ni, Mn and Si being the alloying elements. In addition, we used MD simulations to provide input parameters (if not available in literature). MMC simulations were also carried out to explore the possible segregation/precipitation morphologies at the lattice defects. First we briefly describe each of the simulation algorithms, then will present our results.

  15. Irradiation-induced grain growth in nanocrystalline reduced activation ferrite/martensite steel

    SciTech Connect (OSTI)

    Liu, W. B.; Chen, L. Q. [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Department of Materials Science and Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802 (United States); Zhang, C., E-mail: chizhang@tsinghua.edu.cn; Yang, Z. G. [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Ji, Y. Z. [Department of Materials Science and Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802 (United States); Zang, H. [Department of Nuclear Science and Technology, Xi'an Jiaotong University, Xi'an 710049 (China); Shen, T. L. [Institute of Modern Physics, Chinese Academy of Science, Lanzhou 730000 (China)

    2014-09-22

    In this work, we investigate the microstructure evolution of surface-nanocrystallized reduced activation ferrite/martensite steels upon high-dose helium ion irradiation (24.3 dpa). We report a significant irradiation-induced grain growth in the irradiated buried layer at a depth of 300500?nm, rather than at the peak damage region (at a depth of ?840?nm). This phenomenon can be explained by the thermal spike model: minimization of the grain boundary (GB) curvature resulting from atomic diffusion in the cascade center near GBs.

  16. AISI/DOE Technology Roadmap Program: Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels

    SciTech Connect (OSTI)

    Wayne Chuko; Jerry Gould

    2002-07-08

    This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions necessary for the peak response. Three specific downslope conditions (at a fix ed final current for each material, timed for a zero-, medium-, and full-softening response) were chosen for further metallurgical and mechanical testing. Representative samples, were inspected metallographically, examining both local hardness variations and microstructures. The resulting downslope diagrams were found to consist largely of a C-curve. The softening observed in these curves, however, was not supported by subsequent metallography, which showed that all welds made, regardless of material and downslope condition, were essentially martensitic. CCT/TTT diagrams, generated based on microstructural modeling done at Oak Ridge National Laboratories, showed that minimum downslope times of 2 and 10 s for the martensitic and dual-phase grades of steels, respectively, were required to avoid martensite formation. These times, however, were beyond those examined in this study. These results show that downsloping is not an effective means of reducing HTS for production resistance spot

  17. Facilities removal working group

    SciTech Connect (OSTI)

    1997-03-01

    This working group`s first objective is to identify major economic, technical, and regulatory constraints on operator practices and decisions relevant to offshore facilities removal. Then, the group will try to make recommendations as to regulatory and policy adjustments, additional research, or process improvements and/or technological advances, that may be needed to improve the efficiency and effectiveness of the removal process. The working group will focus primarily on issues dealing with Gulf of Mexico platform abandonments. In order to make the working group sessions as productive as possible, the Facilities Removal Working Group will focus on three topics that address a majority of the concerns and/or constraints relevant to facilities removal. The three areas are: (1) Explosive Severing and its Impact on Marine Life, (2) Pile and Conductor Severing, and (3) Deep Water Abandonments This paper will outline the current state of practice in the offshore industry, identifying current regulations and specific issues encountered when addressing each of the three main topics above. The intent of the paper is to highlight potential issues for panel discussion, not to provide a detailed review of all data relevant to the topic. Before each panel discussion, key speakers will review data and information to facilitate development and discussion of the main issues of each topic. Please refer to the attached agenda for the workshop format, key speakers, presentation topics, and panel participants. The goal of the panel discussions is to identify key issues for each of the three topics above. The working group will also make recommendations on how to proceed on these key issues.

  18. Corrosion resistance of transmission structures fabricated from weathering steel

    SciTech Connect (OSTI)

    Goodwin, E.J. ); Pohlman, J.C.

    1993-01-01

    Introduced to utilities in the late 1960's, weathering steel' appeared to offer a way to reduce structure weight and maintenance of lattice towers through the application of bare, high strength steel that had natural corrosion resistance. Weathering steel found wide application in lattice and tubular transmission structures. Through its service life, however, the weathering steel showed evidence of continuing corrosion rather than the expected protection from corrosion. A consortium of utilities was formed to investigate the impact on structure reliability of the continuing corrosion of the steel beyond initial expectations. Through the completion of field surveys and laboratory tests, projected lifetime corrosion rates, structural integrity and potential sealer/penetrant systems were evaluated. The investigation has shown that existing lattice and tubular structures fabricated from weathering steel will provide continued reliable service with minimal maintenance programs. Weathering Steel remains practical for new lattice and tubular structures provided steps are taken during the design process to minimize the retention and collection of moisture between and around metal contact surfaces and during the operation of the line to minimize vegetation encroachment around structures.

  19. Application of nonlinear ultrasonics to inspection of stainless steel for dry storage

    SciTech Connect (OSTI)

    Ulrich, Timothy James II; Anderson, Brain E.; Remillieux, Marcel C.; Le Bas, Pierre -Yves; Pieczonka, Lukasz

    2015-09-22

    This report summarized technical work conducted by LANL staff an international collaborators in support of the UFD Storage Experimentation effort. The focus of the current technical work is on the detection and imaging of a failure mechanism known as stress corrosion cracking (SCC) in stainless steel using the nonlinear ultrasonic technique known as TREND. One of the difficulties faced in previous work is in finding samples that contain realistically sized SCC. This year such samples were obtained from EPRI. Reported here are measurements made on these samples. One of the key findings is the ability to detect subsurface changes to the direction in which a crack is penetrating into the sample. This result follows from last year's report that demonstrated the ability of TREND techniques to image features below the sample surface. A new collaboration was established with AGH University of Science and Technology, Krakow, Poland.

  20. ORISE: Work Smart Standards

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... as determined by the AHJ (ORAU), including NFPA 1, 10, 11, 11A, 12, 12A, 13, 13D, 13R, 14, ... DOE STD-1043-93, Change 1 (dated December 1998) Guide to Good Practices for Operator Aid ...

  1. Nuclear Arms Control R&D Consortium includes Los Alamos

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Nuclear Arms Control R&D Consortium includes Los Alamos Nuclear Arms Control R&D Consortium includes Los Alamos A consortium led by the University of Michigan that includes LANL as ...

  2. Making Microgrids Work

    SciTech Connect (OSTI)

    Kroposki, B.; Lasseter, R.; Ise, T.; Morozumi, S.; Papathanassiou, S.; Hatziargyriou, N.

    2008-05-01

    Distributed energy resources including distributed generation and distributed storage are sources of energy located near local loads and can provide a variety of benefits including improved reliability if they are properly operated in the electrical distribution system. Microgrids are systems that have at least one distributed energy resource and associated loads and can form intentional islands in the electrical distribution systems. This paper gives an overview of the microgrid operation. Microgrid testing experiences from different counties was also provided.

  3. Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel

    SciTech Connect (OSTI)

    Dehmolaei, R.; Shamanian, M. Kermanpur, A.

    2008-10-15

    In this study, dissimilar welds between HP heat-resistant steel and Incoloy 800 were made with four different filler materials including: 309 stainless steel and nickel-based Inconel 82, 182 and 617. The microstructure of the base metals, weld metals and their interfaces were characterized by utilizing optical and scanning electron microscopy. Grain boundaries migration in the weld metals was studied. It was found that the migration of grain boundaries in the Inconel 82 weld metal was very extensive. Precipitates of TiC and M{sub 23}C{sub 6} (M = Cr and Mo) in the Inconel 617 weld metal are identified. The necessary conditions for the formation of cracks close to the fusion line of the 309-HP joints are described. Furthermore unmixed zone near the fusion line between HP steel base metal and Inconel 82 weld metal is discussed. An epitaxial growth is characterized at the fusion line of the 309-Alloy 800 and Inconel 617-Alloy 800 joints.

  4. Deformation localization and dislocation channel dynamics in neutron-irradiated austenitic stainless steels

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Gussev, Maxim N.; Field, Kevin G.; Busby, Jeremy T.

    2015-02-24

    We investigated dynamics of deformation localization and dislocation channel formation in situ in a neutron irradiated AISI 304 austenitic stainless steel and a model 304-based austenitic alloy by combining several analytical techniques including optic microscopy and laser confocal microscopy, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Channel formation was observed at 70% of the formal tensile yield stress for both alloys. It was shown that triple junction points do not always serve as a source of dislocation channels; at stress levels below the yield stress, channels often formed near the middle of the grain boundary. For amore » single grain, the role of elastic stiffness value (Young modulus) in the channel formation was analyzed; it was shown that in the irradiated 304 steels the initial channels appeared in soft grains with a high Schmid factor located near stiff grains with high elastic stiffness. Moreover, the spatial organization of channels in a single grain was analyzed; it was shown that secondary channels operating in the same slip plane as primary channels often appeared at the middle or at one third of the way between primary channels. The twinning nature of dislocation channels was analyzed for grains of different orientation using TEM. Finally, it was shown that in the AISI 304 steel, channels were twin-free in grains oriented close to [001] and [101] of standard unit triangle; [111]-grains and grains oriented close to Schmid factor maximum contained deformation twins.« less

  5. Deformation localization and dislocation channel dynamics in neutron-irradiated austenitic stainless steels

    SciTech Connect (OSTI)

    Gussev, Maxim N.; Field, Kevin G.; Busby, Jeremy T.

    2015-02-24

    We investigated dynamics of deformation localization and dislocation channel formation in situ in a neutron irradiated AISI 304 austenitic stainless steel and a model 304-based austenitic alloy by combining several analytical techniques including optic microscopy and laser confocal microscopy, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Channel formation was observed at 70% of the formal tensile yield stress for both alloys. It was shown that triple junction points do not always serve as a source of dislocation channels; at stress levels below the yield stress, channels often formed near the middle of the grain boundary. For a single grain, the role of elastic stiffness value (Young modulus) in the channel formation was analyzed; it was shown that in the irradiated 304 steels the initial channels appeared in soft grains with a high Schmid factor located near stiff grains with high elastic stiffness. Moreover, the spatial organization of channels in a single grain was analyzed; it was shown that secondary channels operating in the same slip plane as primary channels often appeared at the middle or at one third of the way between primary channels. The twinning nature of dislocation channels was analyzed for grains of different orientation using TEM. Finally, it was shown that in the AISI 304 steel, channels were twin-free in grains oriented close to [001] and [101] of standard unit triangle; [111]-grains and grains oriented close to Schmid factor maximum contained deformation twins.

  6. Surface Treatments for Improved Performance of Spinel-coated AISI 441 Ferritic Stainless Steel

    SciTech Connect (OSTI)

    Stevenson, Jeffry W.; Riel, Eric M.; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2013-01-01

    Ferritic stainless steels are promising candidates for IT-SOFC interconnect applications due to their low cost and resistance to oxidation at SOFC operating temperatures. However, steel candidates face several challenges; including long term oxidation under interconnect exposure conditions, which can lead to increased electrical resistance, surface instability, and poisoning of cathodes due to volatilization of Cr. To potentially extend interconnect lifetime and improve performance, a variety of surface treatments were performed on AISI 441 ferritic stainless steel coupons prior to application of a protective spinel coating. The coated coupons were then subjected to oxidation testing at 800 and 850°C in air, and electrical testing at 800°C in air. While all of the surface-treatments resulted in improved surface stability (i.e., increased spallation resistance) compared to untreated AISI 441, the greatest degree of improvement (through 20,000 hours of testing at 800°C and 14,000 hours of testing at 850°C) was achieved by surface blasting.

  7. TRU TeamWorks

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    , 2004 By the Numbers WIPP marks five-year anniversary Shipments scheduled to arrive at WIPP for the week of 4/4/04 - 4/10/04: 18 Total shipments received at WIPP: 2,456 Total volume disposed at WIPP: 19,042 m 3 FY04 Performance Metrics D E P A R T M E N T O F E N E R G Y U N I T E D S T A T ES O F A M E R I C A TeamWorks TeamWorks TRU A weekly e-newsletter for the Waste Isolation Pilot Plant team For those who endured the early morning cold of March 26, 1999, to witness WIPP's first shipment,

  8. Work plan (Nov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ARM STM Cloud Modeling Working Group Session AGENDA Brief introduction of new ARM funded modeling projects: ---------------------------------------------------------------------------------------------------------- 1:00 pm - 1:05 pm Understanding and Improving CRM and GCM Simulations of Cloud Systems with ARM Observations (Xiaoqing Wu, Iowa State University) 1:05 pm - 1:10 pm Interactions of Cumulus Convection and the Boundary Layer at the Southern Great Plains ACRF (Steve Krueger, University of

  9. Quality Work Plan Requirements

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy's Weatherization Assistance Program (WAP) has introduced a comprehensive Quality Work Plan (QWP) that will establish a benchmark for quality home energy upgrades. This plan defines what is required when federal dollars are used to purchase weatherization services and leverages the resources developed through the Guidelines for Home Energy Professionals project. Below you will find links to QWP guidance, as well as links to the individual requirements.

  10. Emergency Preparedness Working

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    August 24, 2015 Emergency Preparedness Working Group (EPWG) Grant * Nevada Field Office funds the EPWG grant based on $.50 per cubic foot of low-level/mixed low-level waste disposed at the Nevada National Security Site * EPWG consists of six Nevada counties: Clark, Elko, Esmeralda, Lincoln, Nye, and White Pine * EPWG addresses grant administration issues and any cross-cutting emergency related questions that incorporate grant funding or are required to attain operations level emergency response

  11. Putting Data to Work

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hughes, julie@imt.org Director, Building Energy Performance Policy Putting Data to Work 2016 Building Technologies Office Peer Review 2 Project Summary Timeline (NEW PROJECT): Start date: July 15, 2015 Planned end date: July 14, 2018 Key Milestones 1. DC and NYC have committed to using SEED in their ordinance compliance cycles and continuously provide feedback on the Platform to DOE/LBNL; January 2016 2. DC and NYC pilot programs are designed and ready for implementation; June 2016 3. Toolkit

  12. Rapid analysis of steels using laser-based techniques

    SciTech Connect (OSTI)

    Cremers, D.A.; Archuleta, F.L.; Dilworth, H.C.

    1985-01-01

    Based on the data obtained by this study, we conclude that laser-based techniques can be used to provide at least semi-quantitative information about the elemental composition of molten steel. Of the two techniques investigated here, the Sample-Only method appears preferable to the LIBS (laser-induced breakdown spectroscopy) method because of its superior analytical performance. In addition, the Sample-Only method would probably be easier to incorporate into a steel plant environment. However, before either technique can be applied to steel monitoring, additional research is needed.

  13. The future of energy efficiency in the steel industry

    SciTech Connect (OSTI)

    Lakshminarayana, B.

    1997-07-01

    Steel is present in every aspect of life, in all industrial, transportation sectors as well as in households in US. The American steel industry today can be counted among the most productive, efficient and technologically advanced in the world. Steel combines low cost with attractive engineering properties and is the most recycled of all materials. Despite these appealing characteristics of steel, the steel industry has confronted significant challenges from other competitive materials. To keep abreast with the competition it faces, pursuit of research and development activities is an absolute necessity. This competition has forced the steel industry to address many issues that here to fore were deemed unimportant. One of these areas is energy efficiency. Steelmaking energy costs comprise over 15 percent of the manufacturing cost of steel. This compares to less than five percent for most other manufacturing industries. The US steel industry, which accounts for about nine percent (1.8 quads/year) of the US industrial energy use, has made considerable progress in the area of energy efficiency. Over the past 20 years, the US steel industry has reduced its energy intensity by 43 percent. The impact of energy usage on environmental and the results of government regulations have made the industry concentrate more and more on the issues of energy efficiency. In addition, a possible energy shortage could become a global phenomenon in the 21st century if steps to conserve energy are not taken. The risk in researching and adapting new technologies is greater in the steel industry than in many other manufacturing industries. Steelmaking is capital intensive in both equipment and processes. Government/industry partnerships can help reduce such risks. The Department of Energy's Office of Industrial Technologies (DOE/OIT) has been supporting energy efficient research relevant to the steel industry. Salient features of some of the projects will be explored in this paper. These

  14. Diode laser welding of aluminum to steel

    SciTech Connect (OSTI)

    Santo, Loredana; Quadrini, Fabrizio; Trovalusci, Federica [University of Rome Tor Vergata, Department of Mechanical Engineering, Via del Politecnico 1, 00133 Rome (Italy)

    2011-05-04

    Laser welding of dissimilar materials was carried out by using a high power diode laser to join aluminum to steel in a butt-joint configuration. During testing, the laser scan rate was changed as well as the laser power: at low values of fluence (i.e. the ratio between laser power and scan rate), poor joining was observed; instead at high values of fluence, an excess in the material melting affected the joint integrity. Between these limiting values, a good aesthetics was obtained; further investigations were carried out by means of tensile tests and SEM analyses. Unfortunately, a brittle behavior was observed for all the joints and a maximum rupture stress about 40 MPa was measured. Apart from the formation of intermeltallic phases, poor mechanical performances also depended on the chosen joining configuration, particularly because of the thickness reduction of the seam in comparison with the base material.

  15. Creep resistant high temperature martensitic steel

    DOE Patents [OSTI]

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2015-11-13

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6 carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  16. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  17. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  18. Mobile machine hazardous working zone warning system

    DOE Patents [OSTI]

    Schiffbauer, William H.; Ganoe, Carl W.

    1999-01-01

    A warning system is provided for a mobile working machine to alert an individual of a potentially dangerous condition in the event the individual strays into a hazardous working zone of the machine. The warning system includes a transmitter mounted on the machine and operable to generate a uniform magnetic field projecting beyond an outer periphery of the machine in defining a hazardous working zone around the machine during operation thereof. A receiver, carried by the individual and activated by the magnetic field, provides an alarm signal to alert the individual when he enters the hazardous working zone of the machine.

  19. Mobile machine hazardous working zone warning system

    DOE Patents [OSTI]

    Schiffbauer, W.H.; Ganoe, C.W.

    1999-08-17

    A warning system is provided for a mobile working machine to alert an individual of a potentially dangerous condition in the event the individual strays into a hazardous working zone of the machine. The warning system includes a transmitter mounted on the machine and operable to generate a uniform magnetic field projecting beyond an outer periphery of the machine in defining a hazardous working zone around the machine during operation. A receiver, carried by the individual and activated by the magnetic field, provides an alarm signal to alert the individual when he enters the hazardous working zone of the machine. 3 figs.

  20. Abandoning wells working group

    SciTech Connect (OSTI)

    1997-03-01

    The primary objective of this working group is to identify major technical, regulatory, and environmental issues that are relevant to the abandonment of offshore wellbores. Once the issues have been identified, the working group also has the objective of making recommendations or providing potential solutions for consideration. Areas for process improvement will be identified and {open_quotes}best practices{close_quotes} will be discussed and compared to {open_quotes}minimum standards.{close_quotes} The working group will primarily focus on wellbore abandonment in the Gulf of Mexico. However, workshop participants are encouraged to discuss international issues which may be relevant to wellbore abandonment practices in the Gulf of Mexico. The Abandoning Wells Group has identified several major areas for discussion that have concerns related to both operators and service companies performing wellbore abandonments in the Gulf of Mexico. The following broad topics were selected for the agenda: (1) MMS minimum requirements and state regulations. (2) Co-existence of best practices, new technology, and P & A economics. (3) Liability and environmental issues relating to wellbore abandonment.