National Library of Energy BETA

Sample records for hot water boilers

  1. Compliance testing of hot-water and steam boilers, Shaw Afb, South Carolina. Final report

    SciTech Connect (OSTI)

    Garrison, J.A.

    1989-02-01

    At the request of HQ TAC/DEEV, personnel of the USAFOEHL Air Quality Function conducted source testing of eighteen small hot water and steam boilers to determine stack-gas moisture content and velocity. The data obtained during the survey was necessary for boiler operating application.

  2. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Rules for power boilers are provided in Sect. I of the ASME Boiler and Pressure Vessel Code. 2 These rules apply to steam boilers that operate above 15 psig and hot water boilers ...

  3. Boiler Upgrades and Decentralizing Steam Systems Save Water and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    NAS Oceana decided to decentralize the heating and cooling system based on the calculated potential energy and water savings of the localized boilers and ground source heat pumps. ...

  4. Boiler Upgrades and Decentralizing Steam Systems Save Water and...

    Office of Environmental Management (EM)

    Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Case study details Naval Air Station Oceana...

  5. Recovery of Water from Boiler Flue Gas

    SciTech Connect (OSTI)

    Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

    2008-09-30

    This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

  6. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat & Cool » Home Heating Systems » Furnaces and Boilers Furnaces and Boilers Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Most U.S. homes are heated with either furnaces or boilers. Furnaces heat air and distribute the heated air through the house using ducts. Boilers heat water, and provide either hot water or steam for heating. Steam

  7. Stratification in hot water tanks

    SciTech Connect (OSTI)

    Balcomb, J.D.

    1982-04-01

    Stratification in a domestic hot water tank, used to increase system performance by enabling the solar collectors to operate under marginal conditions, is discussed. Data taken in a 120 gallon tank indicate that stratification can be achieved without any special baffling in the tank. (MJF)

  8. Solar Hot Water Hourly Simulation

    Energy Science and Technology Software Center (OSTI)

    2009-12-31

    The Software consists of a spreadsheet written in Microsoft Excel which provides an hourly simulation of a solar hot water heating system (including solar geometry, solar collector efficiency as a function of temperature, energy balance on storage tank and lifecycle cost analysis).

  9. Furnace and Boiler Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces...

  10. Commonwealth Solar Hot Water Residential Program

    Broader source: Energy.gov [DOE]

    Since February 2011, the Massachusetts Clean Energy Center (MassCEC) has provided rebates for the installation of residential solar hot water systems through the Commonwealth Solar Hot Water Prog...

  11. OUT Success Stories: Solar Hot Water Technology

    DOE R&D Accomplishments [OSTI]

    Clyne, R.

    2000-08-01

    Solar hot water technology was made great strides in the past two decades. Every home, commercial building, and industrial facility requires hot water. DOE has helped to develop reliable and durable solar hot water systems. For industrial applications, the growth potential lies in large-scale systems, using flat-plate and trough-type collectors. Flat-plate collectors are commonly used in residential hot water systems and can be integrated into the architectural design of the building.

  12. Solar Works in Seattle: Domestic Hot Water

    Broader source: Energy.gov [DOE]

    Seattle's residential solar hot water workshop. Content also covers general solar resource assessment, siting, and financial incentives.

  13. Furnace and Boiler Basics | Department of Energy

    Energy Savers [EERE]

    Furnace and Boiler Basics Furnace and Boiler Basics August 16, 2013 - 2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces Furnaces are the most common heating systems used in homes in the United States. They can be all electric, gas-fired (including propane or natural gas), or oil-fired. Boilers Boilers consist of a vessel or tank where heat produced from the combustion of

  14. Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at

    Energy Savers [EERE]

    Naval Air Station Oceana | Department of Energy Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Case study details Naval Air Station Oceana findings that its heating needs could be met more efficiently by replacing its central plant with a

  15. Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at

    Energy Savers [EERE]

    Naval Air Station Oceana | Department of Energy Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana January 7, 2015 - 4:52pm Addthis Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Addthis Related Articles Building Science Corporation worked with Transformations, Inc., on a subdivision of

  16. dist_hot_water.pdf

    Gasoline and Diesel Fuel Update (EIA)

    District Hot Water Usage Form 1999 Commercial Buildings Energy Consumption Survey (CBECS) 1. Timely submission of this report is mandatory under Public Law 93-275, as amended. 2. This completed questionnaire is due by 3. Data reported on this questionnaire are for the entire building identified in the label to the right. 4. Data may be submitted directly on this questionnaire or in any other format, such as a computer-generated listing, which provides the same i nformation and is conve nient for

  17. Solar heating, cooling and domestic hot water system installed at Columbia Gas System Service Corp. , Columbus, Ohio. Final report

    SciTech Connect (OSTI)

    1980-11-01

    The Solar Energy System located at the Columbia Gas Corporation, Columbus, Ohio, has 2978 ft/sup 2/ of Honeywell single axis tracking, concentrating collectors and provides solar energy for space heating, space cooling and domestic hot water. A 1,200,000 Btu/h Bryan water-tube gas boiler provides hot water for space heating. Space cooling is provided by a 100 ton Arkla hot water fired absorption chiller. Domestic hot water heating is provided by a 50 gallon natural gas domestic storage water heater. Extracts are included from the site files, specification references, drawings, installation, operation and maintenance instructions.

  18. Commonwealth Solar Hot Water Commercial Program

    Broader source: Energy.gov [DOE]

    Beginning in August 2011, the Massachusetts Clean Energy Center (MassCEC) will provide grants* for feasibility studies of commercial solar hot water systems through the Commonwealth Solar Hot Wat...

  19. Disaggregating Hot Water Use and Predicting Hot Water Waste in Five Test Homes

    SciTech Connect (OSTI)

    Henderson, Hugh; Wade, Jeremy

    2014-04-01

    While it is important to make the equipment (or "plant") in a residential hot water system more efficient, the hot water distribution system also affects overall system performance and energy use. Energy wasted in heating water that is not used is estimated to be on the order of 10%-30% of total domestic hot water (DHW) energy use. This field monitoring project installed temperature sensors on the distribution piping (on trunks and near fixtures) in five houses near Syracuse, NY, and programmed a data logger to collect data at 5 second intervals whenever there was a hot water draw. This data was used to assign hot water draws to specific end uses in the home as well as to determine the portion of each hot water that was deemed useful (i.e., above a temperature threshold at the fixture). Overall, the procedures to assign water draws to each end use were able to successfully assign about 50% of the water draws, but these assigned draws accounted for about 95% of the total hot water use in each home. The amount of hot water deemed as useful ranged from low of 75% at one house to a high of 91% in another. At three of the houses, new water heaters and distribution improvements were implemented during the monitoring period and the impact of these improvements on hot water use and delivery efficiency were evaluated.

  20. Disaggregating Hot Water Use and Predicting Hot Water Waste in Five Test Homes

    SciTech Connect (OSTI)

    Henderson, H.; Wade, J.

    2014-04-01

    While it is important to make the equipment (or 'plant') in a residential hot water system more efficient, the hot water distribution system also affects overall system performance and energy use. Energy wasted in heating water that is not used is estimated to be on the order of 10 to 30 percent of total domestic hot water (DHW) energy use. This field monitoring project installed temperature sensors on the distribution piping (on trunks and near fixtures) and programmed a data logger to collect data at 5 second intervals whenever there was a hot water draw. This data was used to assign hot water draws to specific end uses in the home as well as to determine the portion of each hot water that was deemed useful (i.e., above a temperature threshold at the fixture). Five houses near Syracuse NY were monitored. Overall, the procedures to assign water draws to each end use were able to successfully assign about 50% of the water draws, but these assigned draws accounted for about 95% of the total hot water use in each home. The amount of hot water deemed as useful ranged from low of 75% at one house to a high of 91% in another. At three of the houses, new water heaters and distribution improvements were implemented during the monitoring period and the impact of these improvements on hot water use and delivery efficiency were evaluated.

  1. Clean Boiler Water-side Heat Transfer Surfaces - Steam Tip Sheet #7

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  2. DOE ZERH Webinar: Efficient Hot Water Distribution I -- What...

    Energy Savers [EERE]

    DOE ZERH Webinar: Efficient Hot Water Distribution I -- What's At Stake (Text Version) Below is the text version of the webinar, Efficient Hot Water Distribution I -- What's At ...

  3. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect (OSTI)

    Miller, B.G.; Schobert, H.H.

    1990-09-28

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program with the objective of demonstrating the capability of effectively firing SCCWS in industrial boilers designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0% ash and 0.9% sulfur) can effectively be burned in oil-designed industrial boilers without adverse impact on boiler rating, maintainability, reliability and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of three phases: (1) design, permitting, and test planning, (2) construction and start up, and (3) demonstration and evaluation. The boiler testing will determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting and operating boilers will be identified to assess the viability of future oil-to-coal retrofits. Progress is reported. 7 refs., 7 figs., 1 tab.

  4. Characterization of the U.S. Industrial/Commercial Boiler Population -

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Final Report, May 2005 | Department of Energy U.S. Industrial/Commercial Boiler Population - Final Report, May 2005 Characterization of the U.S. Industrial/Commercial Boiler Population - Final Report, May 2005 The U.S. industrial and commercial sectors consume large quantities of energy. Much of this energy is used in boilers to generate steam and hot water. This 2005 report characterizes the boilers in the industrial and commercial sector in terms of number of units, aggregate capacity,

  5. Residential hot water distribution systems: Roundtablesession

    SciTech Connect (OSTI)

    Lutz, James D.; Klein, Gary; Springer, David; Howard, Bion D.

    2002-08-01

    Residential building practice currently ignores the lossesof energy and water caused by the poor design of hot water systems. Theselosses include: combustion and standby losses from water heaters, thewaste of water (and energy) while waiting for hot water to get to thepoint of use; the wasted heat as water cools down in the distributionsystem after a draw; heat losses from recirculation systems and thediscarded warmth of waste water as it runs down the drain. Severaltechnologies are available that save energy (and water) by reducing theselosses or by passively recovering heat from wastewater streams and othersources. Energy savings from some individual technologies are reported tobe as much as 30 percent. Savings calculations of prototype systemsincluding bundles of technologies have been reported above 50 percent.This roundtable session will describe the current practices, summarizethe results of past and ongoing studies, discuss ways to think about hotwater system efficiency, and point to areas of future study. We will alsorecommend further steps to reduce unnecessary losses from hot waterdistribution systems.

  6. Solar Hot Water Heater Industry in Barbados

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solar Hot Water Heater Industry in Barbados Barbados is addressing the challenge of offsetting high fossil fuel costs by using its abundant solar resources to power solar water heaters (SWHs) across the island. Barbados offers a valuable example of how to success- fully execute market implementation of a commercialized renewable energy technology. Challenge Before realizing the SWH success, Barbados had to over- come several other challenges according to the Climate and Development Knowledge

  7. DOE ZERH Webinar: Efficient Hot Water Distribution II -- How...

    Energy Savers [EERE]

    DOE ZERH Webinar: Efficient Hot Water Distribution II -- How to Get it Right (Text Version) Below is the text version of the webinar, Efficient Hot Water Distribution II -- How to ...

  8. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect (OSTI)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  9. Promising Technology: Condensing Gas Boilers

    Broader source: Energy.gov [DOE]

    Condensing boilers achieve higher efficiencies than conventional boilers by capturing the latent heat from water vapor contained in the flue gases.

  10. Affordable Solar Hot Water and Power LLC | Open Energy Information

    Open Energy Info (EERE)

    Water and Power LLC Jump to: navigation, search Name: Affordable Solar Hot Water and Power LLC Place: Dothan, Alabama Zip: 36305 Sector: Solar Product: Solar and Energy Efficiency...

  11. Webinar: ENERGY STAR Hot Water Systems for High Performance Homes...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Water Systems for High Performance Homes Webinar: ENERGY STAR Hot Water Systems for High Performance Homes This presentation is from the Building America research team BA-PIRC ...

  12. Coal-water fuel supply and boiler-conversion study. Final report

    SciTech Connect (OSTI)

    Not Available

    1986-10-01

    This report presents the results of a study on the feasibility of converting an oil-fired boiler at Occidental Chemical Company's Niagara Falls, New York facility to coal/water slurry (CWS) fuel. The study evaluates technical and economic issues concerning a decision to convert the boiler. Conversion costs are weighted against CWS fuel-cost savings compared to oil and an acceptable market price for the CWS fuel is developed that provides a specified rate of return for the conversion. The report uses the target CWS fuel price in developing a design for a CWS fuel-production plant that could manufacture CWS at that price. In order to achieve the target price the CWS fuel-product plant must be sized to achieve economies of scale and plant output would be far in excess of the converted-boiler's demand. As a result of CWS fuel marketing study was undertaken to define additional boiler-conversion candidates in the western New York area. Without this additional CWS fuel demand, CWS cannot be produced at the target fuel price.

  13. Reduce Hot Water Use for Energy Savings | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Water Heating » Reduce Hot Water Use for Energy Savings Reduce Hot Water Use for Energy Savings One easy energy lifehack: fix leaky faucets to save money and energy. One easy energy lifehack: fix leaky faucets to save money and energy. You can lower your water heating costs by using and wasting less hot water in your home. To conserve hot water, you can fix leaks, install low-flow fixtures, and purchase an energy-efficient dishwasher and clothes washer. Fix Leaks You can significantly reduce

  14. Monitoring SERC Technologies - Solar Hot Water | Department of Energy

    Office of Environmental Management (EM)

    Hot Water Monitoring SERC Technologies - Solar Hot Water On October 27, 2011, Eliza Hotchkiss, an analyst at the National Renewable Energy Laboratory, presented a Webinar about Solar Hot Water systems and how to properly monitor their installation. View the webinar presentation or read the transcript. More Information Some resources and tools mentioned in the presentation include: Database for State Incentives for Renewables and Efficiency NREL Solar Technology Analysis Models and Tools SunShot

  15. Savings Project: Insulate Hot Water Pipes for Energy Savings | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Hot Water Pipes for Energy Savings Savings Project: Insulate Hot Water Pipes for Energy Savings Addthis Project Level Medium Energy Savings $8-$12 annually Time to Complete 3 hours for a small house Overall Cost $10-$15 Insulating water pipes can save you water, energy, and money. | Photo courtesy of iStockphoto.com/nsj-images Insulating water pipes can save you water, energy, and money. | Photo courtesy of iStockphoto.com/nsj-images Insulating your hot water pipes reduces heat

  16. Interpretation of Water Sample Analysis, Waunita Hot Spring Project...

    Open Energy Info (EERE)

    of Water Sample Analysis, Waunita Hot Spring Project, Gunnison County, Colorado Author R. H. Carpenter Organization Colorado Geological Survey in Cooperation with the U.S....

  17. Ch. III, Interpretation of water sample analyses Waunita Hot...

    Open Energy Info (EERE)

    of water sample analyses Waunita Hot Springs area Gunnison County, Colorado Author R. H. Carpenter Editor T. G. Zacharakis Published Colorado Geological Survey in Cooperation...

  18. Domestic Hot Water Event Schedule Generator - Energy Innovation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Efficiency Building Energy Efficiency Find More Like This Return to Search Domestic Hot Water Event Schedule Generator National Renewable Energy Laboratory Contact NREL About This...

  19. Water Sampling At Alvord Hot Springs Area (Wood, 2002) | Open...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Alvord Hot Springs Area (Wood, 2002) Exploration Activity Details Location...

  20. Water Sampling At Beowawe Hot Springs Area (Wood, 2002) | Open...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Beowawe Hot Springs Area (Wood, 2002) Exploration Activity Details...

  1. Water Sampling At Waunita Hot Springs Geothermal Area (Carpenter...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Waunita Hot Springs Geothermal Area (Carpenter, 1981) Exploration Activity...

  2. Water Sampling At Mccredie Hot Springs Area (Wood, 2002) | Open...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Mccredie Hot Springs Area (Wood, 2002) Exploration Activity Details...

  3. Water Sampling At Umpqua Hot Springs Area (Wood, 2002) | Open...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Umpqua Hot Springs Area (Wood, 2002) Exploration Activity Details Location...

  4. Water Sampling At Buffalo Valley Hot Springs Area (Laney, 2005...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Buffalo Valley Hot Springs Area (Laney, 2005) Exploration Activity Details...

  5. Water Sampling At Mt Princeton Hot Springs Geothermal Area (Olson...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Mt Princeton Hot Springs Geothermal Area (Olson & Dellechaie, 1976)...

  6. Water Sampling At Roosevelt Hot Springs Geothermal Area (Faulder...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Roosevelt Hot Springs Geothermal Area (Faulder, 1991) Exploration Activity...

  7. Water Sampling At Zim's Hot Springs Geothermal Area (Wood, 2002...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Zim's Hot Springs Geothermal Area (Wood, 2002) Exploration Activity...

  8. Water Sampling At Breitenbush Hot Springs Area (Wood, 2002) ...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Breitenbush Hot Springs Area (Wood, 2002) Exploration Activity Details...

  9. Water Sampling At Crane Hot Springs Area (Wood, 2002) | Open...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Crane Hot Springs Area (Wood, 2002) Exploration Activity Details Location...

  10. Water Sampling At Mickey Hot Springs Area (Wood, 2002) | Open...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Mickey Hot Springs Area (Wood, 2002) Exploration Activity Details Location...

  11. Predictive Control of Hot Water Heaters - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Efficiency Building Energy Efficiency Find More Like This Return to Search Predictive Control of Hot Water Heaters National Renewable Energy Laboratory Contact NREL About This...

  12. Model Simulating Real Domestic Hot Water Use - Building America...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    domestic hot water becomes an increasingly important energy use in high-performance homes. This Top Innovation describes Building America research by Alliance for ...

  13. Energy-Efficient Controls for Multifamily Domestic Hot Water

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Controls for Multifamily Domestic Hot Water Jordan Dentz and Eric Ansanelli The Levy Partnership, Inc. New York, NY 2 Research Sponsors * The ARIES Collaborative is a ...

  14. Solar Hot Water Creates Savings for Homeless Shelters

    Broader source: Energy.gov [DOE]

    The state of Arizona and the House of Refuge Sunnyslope are partnering to install solar hot water systems at five Phoenix-area housing sites for homeless men.

  15. Analysis Model for Domestic Hot Water Distribution Systems: Preprint

    SciTech Connect (OSTI)

    Maguire, J.; Krarti, M.; Fang, X.

    2011-11-01

    A thermal model was developed to estimate the energy losses from prototypical domestic hot water (DHW) distribution systems for homes. The developed model, using the TRNSYS simulation software, allows researchers and designers to better evaluate the performance of hot water distribution systems in homes. Modeling results were compared with past experimental study results and showed good agreement.

  16. Hot New Advances in Water Heating Technology | Department of Energy

    Energy Savers [EERE]

    Hot New Advances in Water Heating Technology Hot New Advances in Water Heating Technology April 18, 2013 - 1:15pm Addthis Learn how a cooperative R&D agreement with the Energy Department's Oak Ridge National Laboratory helped contributed to the success of GE's GeoSpring Hybrid Water Heater -- one of the most efficient electric heat pump water heaters on the market today. Rebecca Matulka Rebecca Matulka Former Digital Communications Specialist, Office of Public Affairs Got Energy Efficiency

  17. HOt Water SavEr (HOWSE) Project. Final report

    SciTech Connect (OSTI)

    Olson, W.R.

    1981-12-31

    The dishwasher effluent is pumped into the flue of the exchange tank by the normal dishwasher pump (or auxiliary pump). The effluent is stored in this tank until next operation of the dishwasher. Thus, thermal equilibrium can be reached between the tank and the effluent, promoting high efficiency. The output from the exchange tank feeds the household normal hot water tank, reducing its requirement for fuel as the input water temperature is higher. Counterflow exchangers may be used for other hot water users where the flow and drain is continuous. In this case the discharged hot (or warm) water flows counter to the flow of cold water into the hot water heater. The two flows are closely coupled thermally but not in direct contract so they cannot mix. Counter flow exchangers and storage type exchangers may be used in the same installation.

  18. Tool for Generating Realistic Residential Hot Water Event Schedules: Preprint

    SciTech Connect (OSTI)

    Hendron, B.; Burch, J.; Barker, G.

    2010-08-01

    The installed energy savings for advanced residential hot water systems can depend greatly on detailed occupant use patterns. Quantifying these patterns is essential for analyzing measures such as tankless water heaters, solar hot water systems with demand-side heat exchangers, distribution system improvements, and recirculation loops. This paper describes the development of an advanced spreadsheet tool that can generate a series of year-long hot water event schedules consistent with realistic probability distributions of start time, duration and flow rate variability, clustering, fixture assignment, vacation periods, and seasonality. This paper also presents the application of the hot water event schedules in the context of an integral-collector-storage solar water heating system in a moderate climate.

  19. DOE ZERH Webinar: Efficient Hot Water Distribution II: How to...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    II: How to Get it Right DOE ZERH Webinar: Efficient Hot Water Distribution II: How to Get it Right Watch the video or view the presentation slides below Zero Energy Ready Homes ...

  20. DOE Zero Energy Ready Home Efficient Hot Water Distribution II...

    Broader source: Energy.gov (indexed) [DOE]

    with the Challenge Home program and here to set this up for you. Today's session on hot water distribution is one of a continuing series of tech training webinars to support our...

  1. DOE Zero Energy Ready Home Efficient Hot Water Distribution I...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    I -- What's At Stake Webinar (Text Version) DOE Zero Energy Ready Home Efficient Hot Water Distribution I -- What's At Stake Webinar (Text Version) Below is the text version of the...

  2. Modeling patterns of hot water use in households

    SciTech Connect (OSTI)

    Lutz, J.D.; Liu, Xiaomin; McMahon, J.E.

    1996-11-01

    This report presents a detailed model of hot water use patterns in individual household. The model improves upon an existing model by including the effects of four conditions that were previously unaccounted for: the absence of a clothes washer; the absence of a dishwasher; a household consisting of seniors only; and a household that does not pay for its own hot water use. Although these four conditions can significantly affect residential hot water use, and have been noted in other studies, this is the first time that they have been incorporated into a detailed model. This model allows detailed evaluation of the impact of potential efficiency standards for water heaters and other market transformation policies. 21 refs., 3 figs., 10 tabs.

  3. Modeling patterns of hot water use in households

    SciTech Connect (OSTI)

    Lutz, James D.; Liu, Xiaomin; McMahon, James E.; Dunham, Camilla; Shown, Leslie J.; McCure, Quandra T.

    1996-01-01

    This report presents a detailed model of hot water use patterns in individual households. The model improves upon an existing model by including the effects of four conditions that were previously unaccounted for: the absence of a clothes washer; the absence of a dishwasher; a household consisting of seniors only; and a household that does not pay for its own hot water use. Although these four conditions can significantly affect residential hot water use, and have been noted in other studies, this is the first time that they have been incorporated into a detailed model. This model allows detailed evaluation of the impact of potential efficiency standards for water heaters and other market transformation policies.

  4. Direct Use for Building Heat and Hot Water Presentation Slides and Text

    Office of Environmental Management (EM)

    Version | Department of Energy Direct Use for Building Heat and Hot Water Presentation Slides and Text Version Direct Use for Building Heat and Hot Water Presentation Slides and Text Version Download presentation slides from the DOE Office of Indian Energy webinar on direct use for building heat and hot water. PDF icon DOE-IE_Foundational_Building_Heat_Hot_Water_PresentationSlides.pdf PDF icon DOE-IE_Foundational_Building_Heat_Hot_Water_TextVersion.pdf More Documents & Publications

  5. Catalytic Behavior of Dense Hot Water

    SciTech Connect (OSTI)

    Wu, C J; Fried, L E; Yang, L H; Goldman, N; Bastea, S

    2008-06-05

    Water is known to exhibit fascinating physical properties at high pressures and temperatures. Its remarkable structural and phase complexity suggest the possibility of exotic chemical reactivity under extreme conditions, though this remains largely unstudied. Detonations of high explosives containing oxygen and hydrogen produce water at thousands of K and tens of GPa, similar to conditions of giant planetary interiors. These systems thus provide a unique means to elucidate the chemistry of 'extreme water'. Here we show that water plays an unexpected role in catalyzing complex explosive reactions - contrary to the current view that it is simply a stable detonation product. Using first-principles atomistic simulations of the detonation of high explosive pentaerythritol tetranitrate (PETN), we discovered that H{sub 2}O (source), H (reducer) and OH (oxidizer) act as a dynamic team that transports oxygen between reaction centers. Our finding suggests that water may catalyze reactions in other explosives and in planetary interiors.

  6. Water Sampling At Hot Lake Area (Wood, 2002) | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Hot Lake Area (Wood, 2002) Exploration Activity Details Location Hot Lake...

  7. Solar Hot Water Heater Industry in Barbados | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solar Hot Water Heater Industry in Barbados Solar Hot Water Heater Industry in Barbados Rooftop SWHs are being successfully used in Barbados as a result of effective financial incentives and government support. <em>Photo from iStock 6923507</em> Rooftop SWHs are being successfully used in Barbados as a result of effective financial incentives and government support. Photo from iStock 6923507 Barbados is addressing the challenge of offsetting high fossil fuel costs by using its

  8. CPS Energy- Solar Hot Water Rebate Program

    Broader source: Energy.gov [DOE]

    As part of a larger program designed to reduce electricity demand within its service territory, CPS Energy now offers rebates for solar water heaters to its customers. In general, any CPS Energy...

  9. Waste heat from kitchen cuts hot water electricity 23%

    SciTech Connect (OSTI)

    Barber, J.

    1984-05-21

    Heat recovered from the Hamburger Hamlet's kitchen in Bethesada, Maryland and used to pre-heat the million gallons of hot water used annually reduced hot water costs 23% and paid off the investment in 1.5 years. Potomac Electric initiated the installation of an air-to-water heat pump in the restaurant kitchen above the dishwasher at a cost of about $5300, with the restaurant obliged to reimburse the utility if performance was satisfactory. Outside water recirculates through storage tanks and the ceiling heat pump until it reaches the required 140/sup 0/F. The amount of electricity needed to bring the preheated water to that temperature was $3770 lower after the installation. Cooled air exhausted from the heat pump circulates throughout the kitchen.

  10. Energy use and domestic hot water consumption - Phase 1. Final report

    SciTech Connect (OSTI)

    Goldner, F.S.

    1994-11-01

    New York State Energy Research & Development Authority has sponsored a project to develop comprehensive operating data on combined domestic hot water (DHW) and heating systems to be used in system design and specifications. The new, more precise DHW flow data (broken down on a per capita basis) result in a better foundation for sizing decisions. Thirty New York City multifamily buildings with combined steam heating and DHW plants were instrumented to monitor apartment, outdoor, boiler and DHW temperatures, and burner on-off times. In nine buildings, which had been upgraded, additional data collected were: stack temperature, DHW flow in 15-minute increments, oil and boiler make-up water flows, and DHW temperature before and after the mixing valve and on the return line. The data set collected for 14 months amounts to a data base of over 110 megabytes. This report presents DHW demand patterns, seasonal variations, weekday vs. weekend consumption, consumption vs. occupancy levels, coincidence of 15-, 60-, 120-, and 180- minute demand periods, and average vs. peak demand levels, as well as figures for energy to generate DHW. The format of guidelines presented in this report differs from those currently in use. The {open_quotes}Low - Medium - High{close_quotes} (LMH) users set of guidelines provide a range, rather than a specific, singular gallonage standard. By providing LMH tables and guidelines for their application the design engineer or contractor can then use these as a tool from which to select the appropriate level that matches the site being served. Values are presented for both New York sizing guidelines (developed from this study), as well as a set of {open_quote}National{close_quote} figures (derived from a compilation of studies conducted in other cities). The LMH approach and {open_quote}National{close_quote} guidelines were adopted for inclusion in the 1995 ASHRAE Handbook revision.

  11. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    SciTech Connect (OSTI)

    Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  12. Estimating Energy and Water Losses in Residential Hot WaterDistribution Systems

    SciTech Connect (OSTI)

    Lutz, James

    2005-02-26

    Residential single family building practice currently ignores the losses of energy and water caused by the poor design of hot water systems. These losses include; the waste of water while waiting for hot water to get to the point of use; the wasted heat as water cools down in the distribution system after a draw; and the energy needed to reheat water that was already heated once before. Average losses of water are estimated to be 6.35 gallons (24.0 L) per day. (This is water that is rundown the drain without being used while waiting for hot water.) The amount of wasted hot water has been calculated to be 10.9 gallons (41.3L) per day. (This is water that was heated, but either is not used or issued after it has cooled off.) A check on the reasonableness of this estimate is made by showing that total residential hot water use averages about 52.6 gallons (199 L) per day. This indicates about 20 percent of average daily hot water is wasted.

  13. Pressurized water nuclear reactor system with hot leg vortex mitigator

    DOE Patents [OSTI]

    Lau, Louis K. S. (Monroeville, PA)

    1990-01-01

    A pressurized water nuclear reactor system includes a vortex mitigator in the form of a cylindrical conduit between the hot leg conduit and a first section of residual heat removal conduit, which conduit leads to a pump and a second section of residual heat removal conduit leading back to the reactor pressure vessel. The cylindrical conduit is of such a size that where the hot leg has an inner diameter D.sub.1, the first section has an inner diameter D.sub.2, and the cylindrical conduit or step nozzle has a length L and an inner diameter of D.sub.3 ; D.sub.3 /D.sub.1 is at least 0.55, D.sub.2 is at least 1.9, and L/D.sub.3 is at least 1.44, whereby cavitation of the pump by a vortex formed in the hot leg is prevented.

  14. Performance Monitoring of Residential Hot Water Distribution Systems

    SciTech Connect (OSTI)

    Liao, Anna; Lanzisera, Steven; Lutz, Jim; Fitting, Christian; Kloss, Margarita; Stiles, Christopher

    2014-08-11

    Current water distribution systems are designed such that users need to run the water for some time to achieve the desired temperature, wasting energy and water in the process. We developed a wireless sensor network for large-scale, long time-series monitoring of residential water end use. Our system consists of flow meters connected to wireless motes transmitting data to a central manager mote, which in turn posts data to our server via the internet. This project also demonstrates a reliable and flexible data collection system that could be configured for various other forms of end use metering in buildings. The purpose of this study was to determine water and energy use and waste in hot water distribution systems in California residences. We installed meters at every end use point and the water heater in 20 homes and collected 1s flow and temperature data over an 8 month period. For a typical shower and dishwasher events, approximately half the energy is wasted. This relatively low efficiency highlights the importance of further examining the energy and water waste in hot water distribution systems.

  15. Tapping Solar for Hot Water and Cheaper Bills for Puerto Rico...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solar for Hot Water and Cheaper Bills for Puerto Rico Tapping Solar for Hot Water and Cheaper Bills for Puerto Rico November 3, 2010 - 10:00am Addthis Stephen Graff Former Writer & ...

  16. DOE Zero Energy Ready Home Solar Hot Water-Ready Checklist |...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solar Hot Water-Ready Checklist DOE Zero Energy Ready Home Solar Hot Water-Ready Checklist DOE Zero Energy Ready Home National Program encourages, but does not require, ...

  17. Getting into hot water: the law of geothermal resources in Colorado...

    Open Energy Info (EERE)

    Getting into hot water: the law of geothermal resources in Colorado Jump to: navigation, search OpenEI Reference LibraryAdd to library Periodical: Getting into hot water: the law...

  18. Overheating in Hot Water- and Steam-Heated Multifamily Buildings

    SciTech Connect (OSTI)

    Dentz, J.; Varshney, K.; Henderson, H.

    2013-10-01

    Apartment temperature data have been collected from the archives of companies that provide energy management systems (EMS) to multifamily buildings in the Northeast U.S. The data have been analyzed from more than 100 apartments in eighteen buildings where EMS systems were already installed to quantify the degree of overheating. This research attempts to answer the question, 'What is the magnitude of apartment overheating in multifamily buildings with central hot water or steam heat?' This report provides valuable information to researchers, utility program managers and building owners interested in controlling heating energy waste and improving resident comfort. Apartment temperature data were analyzed for deviation from a 70 degrees F desired setpoint and for variation by heating system type, apartment floor level and ambient conditions. The data shows that overheating is significant in these multifamily buildings with both hot water and steam heating systems.

  19. DOE Zero Energy Ready Home Efficient Hot Water Distribution I-- What's At Stake Webinar (Text Version)

    Broader source: Energy.gov [DOE]

    Below is the text version of the webinar, Efficient Hot Water Distribution I -- What's At Stake, presented in January 2014.

  20. Solar Hot Water Market Development in Knoxville, TN | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Information Resources » Solar Hot Water Market Development in Knoxville, TN Solar Hot Water Market Development in Knoxville, TN Assessment of local solar hot water markets, market variables, market barriers, and suggested strategies to increase solar hot water deployment in the city and county. Location Knoxville, Tennessee United States See map: Google Maps Date October 2010 Topic Financing, incentives & Market Analysis Subprogram Soft Cost Author CH2M Hill PDF icon

  1. A Realistic Hot Water Draw Specification for Rating Solar Water Heaters

    SciTech Connect (OSTI)

    Burch, J.

    2012-06-01

    In the United States, annual performance ratings for solar water heaters are simulated, using TMY weather and specified water draw. This paper proposes a more realistic ratings draw that eliminates most bias by improving mains inlet temperature and by specifying realistic hot water use. Presented at the 2012 World Renewable Energy Forum; Denver, Colorado; May 13-17, 2012.

  2. Using Solar Hot Water to Address Piping Heat Losses in Multifamily...

    Office of Scientific and Technical Information (OSTI)

    DOE Contract Number: AC36-08GO28308 Resource Type: Technical Report Research Org: National ... TRNSYS; multifamily; domestic hot water; solar water heater; recirculation Word ...

  3. Using Solar Hot Water to Address Piping Heat Losses in Multifamily...

    Office of Scientific and Technical Information (OSTI)

    Report Number(s): DOEGO--102015-4716 7226 Resource Type: Technical Report Research Org: ... TRNSYS; multifamily; domestic hot water; solar water heater; recirculation Word ...

  4. Overheating in Hot Water- and Steam-Heated Multifamily Buildings

    SciTech Connect (OSTI)

    Dentz, J.; Varshney, K.; Henderson, H.

    2013-10-01

    In this project, the ARIES Building America team collected apartment temperature data from the archives of companies that provide energy management systems (EMS) to multifamily buildings in the Northeast U.S. Data was analyzed from more than 100 apartments in eighteen buildings where EMS systems were already installed to quantify the degree of overheating in an effort to answer the question, "What is the magnitude of apartment overheating in multifamily buildings with central hot water or steam heat?" This report provides valuable information to researchers, utility program managers and building owners interested in controlling heating energy waste and improving resident comfort.

  5. DOE ZERH Webinar: Efficient Hot Water Distribution I: What's at Stake |

    Office of Environmental Management (EM)

    Department of Energy ZERH Webinar: Efficient Hot Water Distribution I: What's at Stake DOE ZERH Webinar: Efficient Hot Water Distribution I: What's at Stake Watch the video or view the presentation below Zero Energy Ready Homes include critical systems to ensure both energy efficiency and performance. Hot water distribution is one of these critical systems - affecting energy use , water consumption, and resident convenience and comfort. In this initial session Gary Klein covers the basics of

  6. Optimum hot water temperature for absorption solar cooling

    SciTech Connect (OSTI)

    Lecuona, A.; Ventas, R.; Venegas, M.; Salgado, R.; Zacarias, A.

    2009-10-15

    The hot water temperature that maximizes the overall instantaneous efficiency of a solar cooling facility is determined. A modified characteristic equation model is used and applied to single-effect lithium bromide-water absorption chillers. This model is based on the characteristic temperature difference and serves to empirically calculate the performance of real chillers. This paper provides an explicit equation for the optimum temperature of vapor generation, in terms of only the external temperatures of the chiller. The additional data required are the four performance parameters of the chiller and essentially a modified stagnation temperature from the detailed model of the thermal collector operation. This paper presents and discusses the results for small capacity machines for air conditioning of homes and small buildings. The discussion highlights the influence of the relevant parameters. (author)

  7. Realistic Hot Water Draw Specification for Rating Solar Water Heaters: Preprint

    SciTech Connect (OSTI)

    Burch, J.

    2012-06-01

    In the United States, annual performance ratings for solar water heaters are simulated, using TMY weather and specified water draw. A more-realistic ratings draw is proposed that eliminates most bias by improving mains inlet temperature and by specifying realistic hot water use. This paper outlines the current and the proposed draws and estimates typical ratings changes from draw specification changes for typical systems in four cities.

  8. DOE ZERH Webinar: Efficient Hot Water Distribution II-- How to Get it Right (Text Version)

    Broader source: Energy.gov [DOE]

    Below is the text version of the webinar, Efficient Hot Water Distribution II -- How to Get it Right, presented in January 2014. Watch the presentation.

  9. DOE ZERH Webinar: Efficient Hot Water Distribution I-- What's At Stake (Text Version)

    Broader source: Energy.gov [DOE]

    Below is the text version of the webinar, Efficient Hot Water Distribution I -- What's At Stake, presented in January 2014. Watch the presentation.

  10. Water Sampling At Belknap-Foley-Bigelow Hot Springs Area (Wood...

    Open Energy Info (EERE)

    Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Exploration Activity: Water Sampling At Belknap-Foley-Bigelow Hot Springs Area (Wood, 2002) Exploration Activity...

  11. SolOPT: PV and Solar Hot Water Hourly Simulation Software Tool...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    SolOPT: PV and Solar Hot Water Hourly Simulation Software Tool National Renewable Energy Laboratory Contact NREL About This Technology Publications: PDF Document Publication...

  12. Finite-Element Simulation Of Hot-Water-Type Geothermal Reservoirs...

    Open Energy Info (EERE)

    differential equations are based upon constant physical parameters (except fluid density) and formulated for hot-water-type geothermal reservoirs. A simultaneous solution...

  13. U.S. Marine Corps Base Camp Pendleton: Using The Sun For Hot Water And Electricity

    SciTech Connect (OSTI)

    2009-09-23

    Case study overview of integrated solar hot water/photovoltaic systems at the U.S. Marine Corps Camp Pendleton training pools.

  14. Superclean coal-water slurry combustion testing in an oil-fired boiler. Semiannual technical progress report, August 15, 1991--February 15, 1992

    SciTech Connect (OSTI)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  15. Super Boiler Update

    SciTech Connect (OSTI)

    2007-10-01

    This presentation from the 2007 American Boiler Manufacturers Association Manufacturers Conference provides an update of the First Generation Super Boiler.

  16. Building America Technology Solutions for New and Existing Homes: Retrofit Integrated Space and Water Heating-Field Assessment

    Broader source: Energy.gov [DOE]

    In this project, the NorthernSTAR team analyzed combined condensing water heaters or boilers and hydronic air coils to provide high efficiency domestic hot water and forced air space heating.

  17. Development of Standardized Domestic Hot Water Event Schedules for Residential Buildings

    SciTech Connect (OSTI)

    Hendron, R.; Burch, J.

    2008-08-01

    The Building America Research Benchmark is a standard house definition created as a point of reference for tracking progress toward multi-year energy savings targets. As part of its development, the National Renewable Energy Laboratory has established a set of domestic hot water events to be used in conjunction with sub-hourly analysis of advanced hot water systems.

  18. DOE ZERH Webinar: Efficient Hot Water Distribution II: How to Get it Right

    Broader source: Energy.gov [DOE]

    Zero Energy Ready Homes include critical systems to ensure both energy efficiency and performance. Hot water distribution is one of these critical systems – affecting energy use , water consumption...

  19. Issue #4: Are High Efficiency Hot Water Heating Systems Worth the Cost? |

    Energy Savers [EERE]

    Department of Energy 4: Are High Efficiency Hot Water Heating Systems Worth the Cost? Issue #4: Are High Efficiency Hot Water Heating Systems Worth the Cost? What are realistic energy savings associated with the latest advanced and forthcoming water heating technologies and are they cost effective? PDF icon issue4_gasfired_waterheater.pdf PDF icon issue4_tankless_wh.pdf PDF icon issue4_waterhtg_solutions.pdf More Documents & Publications Cost Effective Water Heating Solutions Tankless

  20. Validation of a Hot Water Distribution Model Using Laboratory and Field Data

    SciTech Connect (OSTI)

    Backman, C.; Hoeschele, M.

    2013-07-01

    Characterizing the performance of hot water distribution systems is a critical step in developing best practice guidelines for the design and installation of high performance hot water systems. Developing and validating simulation models is critical to this effort, as well as collecting accurate input data to drive the models. In this project, the Building America research team ARBI validated the newly developed TRNSYS Type 604 pipe model against both detailed laboratory and field distribution system performance data. Validation efforts indicate that the model performs very well in handling different pipe materials, insulation cases, and varying hot water load conditions. Limitations of the model include the complexity of setting up the input file and long simulation run times. This project also looked at recent field hot water studies to better understand use patterns and potential behavioral changes as homeowners convert from conventional storage water heaters to gas tankless units. The team concluded that the current Energy Factor test procedure overestimates typical use and underestimates the number of hot water draws, which has implications for both equipment and distribution system performance. Gas tankless water heaters were found to impact how people use hot water, but the data does not necessarily suggest an increase in usage. Further study in hot water usage and patterns is needed to better define these characteristics in different climates and home vintages.

  1. Validation of a Hot Water Distribution Model Using Laboratory and Field Data

    SciTech Connect (OSTI)

    Backman, C.; Hoeschele, M.

    2013-07-01

    Characterizing the performance of hot water distribution systems is a critical step in developing best practice guidelines for the design and installation of high performance hot water systems. Developing and validating simulation models is critical to this effort, as well as collecting accurate input data to drive the models. In this project, the ARBI team validated the newly developed TRNSYS Type 604 pipe model against both detailed laboratory and field distribution system performance data. Validation efforts indicate that the model performs very well in handling different pipe materials, insulation cases, and varying hot water load conditions. Limitations of the model include the complexity of setting up the input file and long simulation run times. In addition to completing validation activities, this project looked at recent field hot water studies to better understand use patterns and potential behavioral changes as homeowners convert from conventional storage water heaters to gas tankless units. Based on these datasets, we conclude that the current Energy Factor test procedure overestimates typical use and underestimates the number of hot water draws. This has implications for both equipment and distribution system performance. Gas tankless water heaters were found to impact how people use hot water, but the data does not necessarily suggest an increase in usage. Further study in hot water usage and patterns is needed to better define these characteristics in different climates and home vintages.

  2. Water geochemistry and hydrogeology of the shallow aquifer at Roosevelt Hot Springs, southern Utah: A hot dry rock prospect

    SciTech Connect (OSTI)

    Vuataz, F.D.; Goff, F.

    1987-12-01

    On the western edge of the geothermal field, three deep holes have been drilled that are very hot but mostly dry. Two of them (Phillips 9-1 and Acord 1-26 wells) have been studied by Los Alamos National Laboratory for the Hot Dry Rock (HDR) resources evaluation program. A review of data and recommendations have been formulated to evaluate the HDR geothermal potential at Roosevelt. The present report is directed toward the study of the shallow aquifer of the Milford Valley to determine if the local groundwater would be suitable for use as make-up water in an HDR system. This investigation is the result of a cooperative agreement between Los Alamos and Phillips Petroleum Co., formerly the main operator of the Roosevelt Hot Springs Unit. The presence of these hot dry wells and the similar setting of the Roosevelt area to the prototype HDR site at Fenton Hill, New Mexico, make Roosevelt a very good candidate site for creation of another HDR geothermal system. This investigation has two main objectives: to assess the water geochemistry of the valley aquifer, to determine possible problems in future make-up water use, such as scaling or corrosion in the wells and surface piping, and to assess the hydrogeology of the shallow groundwaters above the HDR zone, to characterize the physical properties of the aquifer. These two objectives are linked by the fact that the valley aquifer is naturally contaminated by geothermal fluids leaking out of the hydrothermal reservoir. In an arid region where good-quality fresh water is needed for public water supply and irrigation, nonpotable waters would be ideal for an industrial use such as injection into an HDR energy extraction system. 50 refs., 10 figs., 10 tabs.

  3. A Realistic Hot Water Draw Specification for Rating Solar Water Heaters: Preprint

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Realistic Hot Water Draw Specification for Rating Solar Water Heaters Preprint J. Burch National Renewable Energy Laboratory J. Thornton Thermal Energy System Specialists, Inc. Presented at the 2012 World Renewable Energy Forum Denver, Colorado May 13-17, 2012 Conference Paper NREL/CP-5500-54539 June 2012 NOTICE The submitted manuscript has been offered by an employee of the Alliance for Sustainable Energy, LLC (Alliance), a contractor of the US Government under Contract No. DE-AC36-08GO28308.

  4. Final report : testing and evaluation for solar hot water reliability.

    SciTech Connect (OSTI)

    Caudell, Thomas P.; He, Hongbo; Menicucci, David F.; Mammoli, Andrea A.; Burch, Jay

    2011-07-01

    Solar hot water (SHW) systems are being installed by the thousands. Tax credits and utility rebate programs are spurring this burgeoning market. However, the reliability of these systems is virtually unknown. Recent work by Sandia National Laboratories (SNL) has shown that few data exist to quantify the mean time to failure of these systems. However, there is keen interest in developing new techniques to measure SHW reliability, particularly among utilities that use ratepayer money to pay the rebates. This document reports on an effort to develop and test new, simplified techniques to directly measure the state of health of fielded SHW systems. One approach was developed by the National Renewable Energy Laboratory (NREL) and is based on the idea that the performance of the solar storage tank can reliably indicate the operational status of the SHW systems. Another approach, developed by the University of New Mexico (UNM), uses adaptive resonance theory, a type of neural network, to detect and predict failures. This method uses the same sensors that are normally used to control the SHW system. The NREL method uses two additional temperature sensors on the solar tank. The theories, development, application, and testing of both methods are described in the report. Testing was performed on the SHW Reliability Testbed at UNM, a highly instrumented SHW system developed jointly by SNL and UNM. The two methods were tested against a number of simulated failures. The results show that both methods show promise for inclusion in conventional SHW controllers, giving them advanced capability in detecting and predicting component failures.

  5. Linear regression analysis of emissions factors when firing fossil fuels and biofuels in a commercial water-tube boiler

    SciTech Connect (OSTI)

    Sharon Falcone Miller; Bruce G. Miller

    2007-12-15

    This paper compares the emissions factors for a suite of liquid biofuels (three animal fats, waste restaurant grease, pressed soybean oil, and a biodiesel produced from soybean oil) and four fossil fuels (i.e., natural gas, No. 2 fuel oil, No. 6 fuel oil, and pulverized coal) in Penn State's commercial water-tube boiler to assess their viability as fuels for green heat applications. The data were broken into two subsets, i.e., fossil fuels and biofuels. The regression model for the liquid biofuels (as a subset) did not perform well for all of the gases. In addition, the coefficient in the models showed the EPA method underestimating CO and NOx emissions. No relation could be studied for SO{sub 2} for the liquid biofuels as they contain no sulfur; however, the model showed a good relationship between the two methods for SO{sub 2} in the fossil fuels. AP-42 emissions factors for the fossil fuels were also compared to the mass balance emissions factors and EPA CFR Title 40 emissions factors. Overall, the AP-42 emissions factors for the fossil fuels did not compare well with the mass balance emissions factors or the EPA CFR Title 40 emissions factors. Regression analysis of the AP-42, EPA, and mass balance emissions factors for the fossil fuels showed a significant relationship only for CO{sub 2} and SO{sub 2}. However, the regression models underestimate the SO{sub 2} emissions by 33%. These tests illustrate the importance in performing material balances around boilers to obtain the most accurate emissions levels, especially when dealing with biofuels. The EPA emissions factors were very good at predicting the mass balance emissions factors for the fossil fuels and to a lesser degree the biofuels. While the AP-42 emissions factors and EPA CFR Title 40 emissions factors are easier to perform, especially in large, full-scale systems, this study illustrated the shortcomings of estimation techniques. 23 refs., 3 figs., 8 tabs.

  6. Pattern of shallow ground water flow at Mount Princeton Hot Springs...

    Open Energy Info (EERE)

    Mt. Princeton hot water production (4.3-4.9)103m3day at approximately 60-86C). A temperature map indicates that a third upwelling zone termed U4 may exist at the southern...

  7. Pattern Of Shallow Ground Water Flow At Mount Princeton Hot Springs...

    Open Energy Info (EERE)

    Mt. Princeton hot water production (4.3-4.9) 103 m3day at approximately 60-86C). A temperature map indicates that a third upwelling zone termed U4 may exist at the southern...

  8. Rock-Water Interactions In Hot Dry Rock Geothermal Systems- Field...

    Open Energy Info (EERE)

    Rock-Water Interactions In Hot Dry Rock Geothermal Systems- Field Investigations Of In Situ Geochemical Behavior Jump to: navigation, search OpenEI Reference LibraryAdd to library...

  9. Rock-Water Interactions in the Fenton Hill, New Mexico, Hot Dry...

    Open Energy Info (EERE)

    to: navigation, search OpenEI Reference LibraryAdd to library Journal Article: Rock-Water Interactions in the Fenton Hill, New Mexico, Hot Dry Rock Geothermal Systems I. Fluid...

  10. Building America Top Innovations 2012: Model Simulating Real Domestic Hot Water Use

    SciTech Connect (OSTI)

    none,

    2013-01-01

    This Building America Top Innovations profile describes Building America research that is improving domestic hot water modeling capabilities to more effectively address one of the largest energy uses in residential buildings.

  11. Model Simulating Real Domestic Hot Water Use- Building America Top Innovation

    Broader source: Energy.gov [DOE]

    This Building America Innovations profile describes Building America research that is improving domestic hot water modeling capabilities to more effectively address one of the largest energy uses in residential buildings.

  12. FY15 Status Report: CIRFT Testing of Spent Nuclear Fuel Rods from Boiler Water Reactor Limerick

    SciTech Connect (OSTI)

    Wang, Jy-An John; Wang, Hong; Jiang, Hao

    2015-06-01

    The objective of this project is to perform a systematic study of used nuclear fuel (UNF, also known as spent nuclear fuel [SNF]) integrity under simulated transportation environments using the Cyclic Integrated Reversible-Bending Fatigue Tester (CIRFT) hot-cell testing technology developed at Oak Ridge National Laboratory (ORNL) in August 2013. Under Nuclear Regulatory Commission (NRC) sponsorship, ORNL completed four benchmark tests, four static tests, and twelve dynamic or cycle tests on H. B. Robinson (HBR) high burn-up (HBU) fuel. The clad of the HBR fuels was made of Zircaloy-4. Testing was continued in fiscal year (FY) 2014 using Department of Energy (DOE) funds. The additional CIRFT was conducted on three HBR rods (R3, R4, and R5) in which two specimens failed and one specimen was tested to over 2.23 10? cycles without failing. The data analysis on all the HBR UNF rods demonstrated that it is necessary to characterize the fatigue life of the UNF rods in terms of (1) the curvature amplitude and (2) the maximum absolute of curvature extremes. The maximum extremes are significant because they signify the maximum of tensile stress for the outer fiber of the bending rod. CIRFT testing has also addressed a large variation in hydrogen content on the HBR rods. While the load amplitude is the dominant factor that controls the fatigue life of bending rods, the hydrogen content also has an important effect on the lifetime attained at each load range tested. In FY 15, ten SNF rod segments from BWR Limerick were tested using ORNL CIRFT, with one under static and nine dynamic loading conditions. Under static unidirectional loading, a moment of 85 Nm was obtained at maximum curvature 4.0 m?. The specimen did not show any sign of failure in three repeated loading cycles to almost same maximum curvature. Ten cyclic tests were conducted with amplitude varying from 15.2 to 7.1 Nm. Failure was observed in nine of the tested rod specimens. The cycles to failure were from 1.22 10? to 4.70 10?, when the amplitude varied from 15.2 to 7.6 Nm. The measurements at the interrupts indicated a range of flexural rigidity from 30 to 50 Nm. The on-line monitoring revealed that the flexural rigidity was a little lower due to the high level of loading, from 25 to 42 Nm. Generally, no substantial change of rigidity was observed based on on-line monitoring during the cyclic fatigue testing process. Overall, the decreasing trend of lifetime with the increasing amplitude is well defined.

  13. Recovery of energy from geothermal brine and other hot water sources

    DOE Patents [OSTI]

    Wahl, III, Edward F.; Boucher, Frederic B.

    1981-01-01

    Process and system for recovery of energy from geothermal brines and other hot water sources, by direct contact heat exchange between the brine or hot water, and an immiscible working fluid, e.g. a hydrocarbon such as isobutane, in a heat exchange column, the brine or hot water therein flowing countercurrent to the flow of the working fluid. The column can be operated at subcritical, critical or above the critical pressure of the working fluid. Preferably, the column is provided with a plurality of sieve plates, and the heat exchange process and column, e.g. with respect to the design of such plates, number of plates employed, spacing between plates, area thereof, column diameter, and the like, are designed to achieve maximum throughput of brine or hot water and reduction in temperature differential at the respective stages or plates between the brine or hot water and the working fluid, and so minimize lost work and maximize efficiency, and minimize scale deposition from hot water containing fluid including salts, such as brine. Maximum throughput approximates minimum cost of electricity which can be produced by conversion of the recovered thermal energy to electrical energy.

  14. Fossil-Fired Boilers

    Energy Science and Technology Software Center (OSTI)

    1993-09-23

    Boiler Performance Model (BPM 3.0S) is a set of computer programs developed to analyze the performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, and can model coal, oil, or natural gas firing. The programs are intended for use by engineers performing analyses of alternative fuels, alternative operating modes, or boiler modifications.

  15. Stress-Assisted Corrosion in Boiler Tubes

    SciTech Connect (OSTI)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  16. Reduce Hot Water Use for Energy Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Low-flow fixtures and showerheads can achieve water savings of 25%60%. | Photo courtesy of iStockphotoDaveBolton. Low-flow fixtures and showerheads can achieve water...

  17. Webinar: ENERGY STAR Hot Water Systems for High Performance Homes

    Broader source: Energy.gov [DOE]

    This presentation is from the Building America research team BA-PIRC webinar on September 30, 2011 providing informationprovide information about how to achieve energy savings from solar water heating, electric dedicated heat pump water heating, and gas tankless systems.

  18. Microwave vs. Electric Kettle: Which Appliance Is in Hot Water in

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    #EnergyFaceoff Round 4? | Department of Energy Microwave vs. Electric Kettle: Which Appliance Is in Hot Water in #EnergyFaceoff Round 4? Microwave vs. Electric Kettle: Which Appliance Is in Hot Water in #EnergyFaceoff Round 4? November 24, 2014 - 9:38am Q&A Which appliance do you think is more efficient? Tell Us Addthis Microwave or electric kettle, which appliance should win the honor of heating your water? | Graphic by Stacy Buchanan, National Renewable Energy Laboratory Microwave or

  19. New Infographic and Projects to Keep Your Energy Bills Out of Hot Water |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Infographic and Projects to Keep Your Energy Bills Out of Hot Water New Infographic and Projects to Keep Your Energy Bills Out of Hot Water April 19, 2013 - 3:21pm Addthis New Energy Saver 101 infographic lays out the different types of water heaters on the market and will help you figure out how to select the best model for your home. Download a high-resolution version of the <a href="/node/612506">infographic</a>. | Infographic by Sarah Gerrity.

  20. Ocala Utility Services- Solar Hot Water Heating Rebate Program

    Broader source: Energy.gov [DOE]

    The Solar Water Heater Rebate Program is offered to residential retail electric customers by the City of Ocala Utility Services. Interested customers must complete an application and receive...

  1. Sacramento Ordinance to Waive Fees for Solar Hot Water

    Broader source: Energy.gov [DOE]

    An ordinance suspending for the calendar years 2007-2009 all fees related to installations of solar water heaters on existing residences.

  2. Microwave vs. Electric Kettle: Which Appliance Is in Hot Water...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Tell Us Addthis Microwave or electric kettle, which appliance should win the honor of heating your water? | Graphic by Stacy Buchanan, National Renewable Energy Laboratory ...

  3. FEMP Solar Hot Water Calculator | Open Energy Information

    Open Energy Info (EERE)

    Water Calculator AgencyCompany Organization: Federal Energy Management Program Sector: Energy Focus Area: Buildings Phase: Determine Baseline Topics: Baseline projection...

  4. DOE Zero Energy Ready Home Efficient Hot Water Distribution II-- How to Get it Right Webinar (Text Version)

    Broader source: Energy.gov [DOE]

    Below is the text version of the webinar, Efficient Hot Water Distribution II -- How to Get it Right, presented in January2014.

  5. Don't Let Your Money and Hot Water Go Down the Drain | Department of Energy

    Office of Environmental Management (EM)

    Don't Let Your Money and Hot Water Go Down the Drain Don't Let Your Money and Hot Water Go Down the Drain December 9, 2008 - 4:00am Addthis John Lippert Do you look at your retirement savings statements and feel like you're sending your money down the drain? Do you deposit more money each paycheck into your retirement account, but find the balance goes down, not up? Pssst, want to invest in a "sure thing?" No, this isn't a scam. It's a device that has no moving parts to break down, but

  6. Reduce Hot Water Use for Energy Savings | Department of Energy

    Office of Environmental Management (EM)

    with shut-off valves that allow you to stop the flow of water without affecting the temperature. When replacing an aerator, bring the one you're replacing to the store with you to...

  7. Boiler MACT Technical Assistance

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Boiler MACT Technical Assistance ADVANCED MANUFACTURING OFFICE Overview On December 20, 2012, the U.S. Environ- mental Protection Agency (EPA) finalized the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)). This rule applies to boilers in a wide range of industrial

  8. Wood fuel in fluidized bed boilers

    SciTech Connect (OSTI)

    Virr, M.J.

    1982-01-01

    Development of fluidized bed fire-tube and water-tube boilers for the burning of wood, gas, and refuse-derived fuel will be reviewed. Experience gained in already installed plants will be outlined. Research experiments results on the use of various forms of wood and other biomass fuels, such as wood chips, pellets, peach pits, nut shells and kernels and refuse-derived fuels, will be described for small and medium sized fire-tube boilers, and for larger water-tube boilers for co-generation. (Refs. 4).

  9. Clean Boiler Waterside Heat Transfer Surfaces

    Broader source: Energy.gov [DOE]

    This tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  10. Boiler scale prevention employing an organic chelant

    DOE Patents [OSTI]

    Wallace, Steven L. (Lake Jackson, TX); Griffin, Jr., Freddie (Missouri City, TX); Tvedt, Jr., Thorwald J. (Angleton, TX)

    1984-01-01

    An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

  11. Hot water tank for use with a combination of solar energy and heat-pump desuperheating

    DOE Patents [OSTI]

    Andrews, John W.

    1983-06-28

    A water heater or system which includes a hot water tank having disposed therein a movable baffle to function as a barrier between the incoming volume of cold water entering the tank and the volume of heated water entering the tank which is heated by the circulation of the cold water through a solar collector and/or a desuperheater of a heat pump so as to optimize the manner in which heat is imparted to the water in accordance to the demand on the water heater or system. A supplemental heater is also provided and it is connected so as to supplement the heating of the water in the event that the solar collector and/or desuperheater cannot impart all of the desired heat input into the water.

  12. Hot water tank for use with a combination of solar energy and heat-pump desuperheating

    DOE Patents [OSTI]

    Andrews, J.W.

    1980-06-25

    A water heater or system is described which includes a hot water tank having disposed therein a movable baffle to function as a barrier between the incoming volume of cold water entering the tank and the volume of heated water entering the tank which is heated by the circulation of the cold water through a solar collector and/or a desuperheater of a heat pump so as to optimize the manner in which heat is imparted to the water in accordance to the demand on the water heater or system. A supplemental heater is also provided and it is connected so as to supplement the heating of the water in the event that the solar collector and/or desuperheater cannot impart all of the desired heat input into the water.

  13. Preliminary examination of oil bonding at sand surfaces and its influence on hot water separation

    SciTech Connect (OSTI)

    Hupka, J.; Budzich, M.; Miller, J.D.

    1991-01-01

    The efficiency of water-based separation of oil from sand particles is dependent on the nature of the oil-sand association and a preliminary examination of this bonding has been completed. The degree of hydration of the sand surface at the time of contact with oil was related to the subsequent efficiency of the oil-sand separation process. Variables which influence hot water separation were correlated by multiple linear regression, and a second order experimental model was obtained. The processing temperature appeared to be the most significant variable, followed by digestion time and pH. Oil-coated sand particles which had intrinsic water left on their surface during sample preparation were easily processed in hot water separation experiments, and 64 to 90% of the oil was removed. On the other hand, only 1 to 23% separation and oil recovery was possible when a calcinated sand-oil mixture was used.

  14. Preliminary examination of oil bonding at sand surfaces and its influence on hot water separation

    SciTech Connect (OSTI)

    Hupka, J.; Budzich, M.; Miller, J.D.

    1991-12-31

    The efficiency of water-based separation of oil from sand particles is dependent on the nature of the oil-sand association and a preliminary examination of this bonding has been completed. The degree of hydration of the sand surface at the time of contact with oil was related to the subsequent efficiency of the oil-sand separation process. Variables which influence hot water separation were correlated by multiple linear regression, and a second order experimental model was obtained. The processing temperature appeared to be the most significant variable, followed by digestion time and pH. Oil-coated sand particles which had intrinsic water left on their surface during sample preparation were easily processed in hot water separation experiments, and 64 to 90% of the oil was removed. On the other hand, only 1 to 23% separation and oil recovery was possible when a calcinated sand-oil mixture was used.

  15. Solar heating and hot water system installed at St. Louis, Missouri. Final report

    SciTech Connect (OSTI)

    Not Available

    1980-04-01

    Information is provided on the solar heating and hot water system installed at the William Tao and Associates, Inc., office building in St. Louis, Missouri. The information consists of description, photos, maintenance and construction problems, final drawing, system requirements and manufacturer's component data. The solar system was designed to provide 50% of the hot water requirements and 45% of the space heating needs for a 900 square foot office space and drafting room. The solar facility has 252 square foot of glass tube concentrator collectors and a 1000 gallon steel storage tank buried below a concrete slab floor. Freeze protection is provided by a propylene glycol/water mixture in the collector loop. The collectors are roof mounted on a variable tilt array which is adjusted seasonally and is connected to the solar thermal storage tank by a tube-in-shell heat exchanger. Incoming city water is preheated through the solar energy thermal storage tank.

  16. Demonstration of μCHP in Light Commercial Hot Water Applications

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Demonstration of μCHP in Light Commercial Hot Water !pplications 2015 Building Technologies Office Peer Review Kris L. Jorgensen, kjorgensen@aosmith.com A. O. Smith Corporation Project Summary Timeline: Start date: October 1, 2014 Planned end date: September 30, 2017 Key Milestones: 1. T2M Plan - draft: 02/28/15 2. Identification of Potential Sites: 03/31/15 3. EPA Certification: 09/30/15 Budget: Total DOE $ to date: $45,241 Total future DOE $: $629,759 Target Market/Audience: Domestic Hot

  17. Low rank coal upgrading in a flow of hot water

    SciTech Connect (OSTI)

    Masato Morimoto; Hiroyuki Nakagawa; Kouichi Miura

    2009-09-15

    Simultaneous hydrothermal degradation and extraction at around 350{sup o}C using flowing solvent as a reaction/extraction medium were proposed for upgrading brown coal, more specifically, for converting brown coal into several fractions having different molecular weight and chemical structure under mild conditions. When an Australian brown coal, Loy Yang coal, was treated by water at 350{sup o}C under 18 MPa, the coal was separated into four fractions: gaseous product by 8% yield, water-soluble extract at room temperature (soluble) by 23% yield, extract precipitates as solid at room temperature (deposit) by 23% yield, and residual coal (upgraded coal) by 46% yield on daf basis. The separation was found to be realized by in situ extraction of low-molecular-weight substances released from coal macromolecular structure and/or those generated by hydrothermal decomposition reactions at 350{sup o}C. The solid products obtained, deposit and upgraded coal, were characterized in detail to examine the possibility of their effective utilization as solid fuel and chemical feed stock. The upgraded coal showed higher heating value and higher gasification reactivity than the parent coal, indicating that the upgraded coal can be a better solid fuel than the parent coal. The solid extract, deposit, was found to show thermoplasticity at less than 200{sup o}C, suggesting the possibility of utilizing the deposit as a raw material of high performance carbon materials. Several variables affecting the performance of the proposed method are also examined in detail in this paper. 12 refs., 8 figs., 3 tabs.

  18. Measure Guideline. Combination Forced-Air Space and Tankless Domestic Hot Water Heating Systems

    SciTech Connect (OSTI)

    Rudd, Armin

    2012-08-01

    This document describes design and application guidance for combination space and tankless domestic hot water heating systems (combination systems) used in residential buildings, based on field evaluation, testing, and industry meetings conducted by Building Science Corporation. As residential building enclosure improvements continue to drive heating loads down, using the same water heating equipment for both space heating and domestic water heating becomes attractive from an initial cost and space-saving perspective. This topic is applicable to single- and multi-family residential buildings, both new and retrofitted.

  19. Measure Guideline: Combination Forced-Air Space and Tankless Domestic Hot Water Heating Systems

    SciTech Connect (OSTI)

    Rudd, A.

    2012-08-01

    This document describes design and application guidance for combination space and tankless domestic hot water heating systems (combination systems) used in residential buildings, based on field evaluation, testing, and industry meetings conducted by Building Science Corporation. As residential building enclosure improvements continue to drive heating loads down, using the same water heating equipment for both space heating and domestic water heating becomes attractive from an initial cost and space-saving perspective. This topic is applicable to single- and multi-family residential buildings, both new and retrofitted.

  20. Best Management Practice #8: Steam Boiler Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8: Steam Boiler Systems Best Management Practice #8: Steam Boiler Systems Steam boilers are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size and the amount of condensate returned. Operations and Maintenance Options To maintain water efficiency in operations and maintenance, federal agencies should do the following. Develop and implement a

  1. DOE Zero Energy Ready Home Solar Hot Water-Ready Checklist

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Zero Energy Ready Home Solar Hot Water-Ready Checklist (Encouraged) DOE Zero Energy Ready Home National Program encourages, but does not require, consideration of this checklist. Although the checklist is always encouraged, the following three conditions could be considered when deciding on using the checklist. Where all three conditions of the following conditions are met DOE encourages use of this checklist: 1. Location, based on zip code has at least 5 kWh/m 2 /day average daily solar

  2. Minimize Boiler Blowdown

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. Minimize Boiler Blowdown

    Broader source: Energy.gov [DOE]

    This tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  4. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 85 citations and includes a subject term index and title list.)

  5. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-01-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 84 citations and includes a subject term index and title list.)

  6. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    1996-03-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  7. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains a minimum of 119 citations and includes a subject term index and title list.)

  8. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    1996-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  9. Surface water supply for the Clearlake, California Hot Dry Rock Geothermal Project

    SciTech Connect (OSTI)

    Jager, A.R.

    1996-03-01

    It is proposed to construct a demonstration Hot Dry Rock (HDR) geothermal plant in the vicinity of the City of Clearlake. An interim evaluation has been made of the availability of surface water to supply the plant. The evaluation has required consideration of the likely water consumption of such a plant. It has also required consideration of population, land, and water uses in the drainage basins adjacent to Clear Lake, where the HDR demonstration project is likely to be located. Five sources were identified that appear to be able to supply water of suitable quality in adequate quantity for initial filling of the reservoir, and on a continuing basis, as makeup for water losses during operation. Those sources are California Cities Water Company, a municipal supplier to the City of Clearlake; Clear Lake, controlled by Yolo County Flood Control and Water Conservation District; Borax Lake, controlled by a local developer; Southeast Regional Wastewater Treatment Plant, controlled by Lake County; and wells, ponds, and streams on private land. The evaluation involved the water uses, water rights, stream flows, precipitation, evaporation, a water balance, and water quality. In spite of California`s prolonged drought, the interim conclusion is that adequate water is available at a reasonable cost to supply the proposed HDR demonstration project.

  10. Second Generation Super Boiler Technology for Watertube Boilers

    SciTech Connect (OSTI)

    2007-07-01

    This factsheet describes a research project to develop a high-pressure watertube boiler system that incorporates and improves upon the capabilities of the firetube Super Boiler system.

  11. Evaluating Domestic Hot Water Distribution System Options with Validated Analysis Models

    SciTech Connect (OSTI)

    Weitzel, E.; Hoeschele, E.

    2014-09-01

    A developing body of work is forming that collects data on domestic hot water consumption, water use behaviors, and energy efficiency of various distribution systems. Transient System Simulation Tool (TRNSYS) is a full distribution system developed that has been validated using field monitoring data and then exercised in a number of climates to understand climate impact on performance. In this study, the Building America team built upon previous analysis modeling work to evaluate differing distribution systems and the sensitivities of water heating energy and water use efficiency to variations of climate, load, distribution type, insulation and compact plumbing practices. Overall, 124 different TRNSYS models were simulated. The results of this work are useful in informing future development of water heating best practices guides as well as more accurate (and simulation time efficient) distribution models for annual whole house simulation programs.

  12. Evaluating Domestic Hot Water Distribution System Options With Validated Analysis Models

    SciTech Connect (OSTI)

    Weitzel, E.; Hoeschele, M.

    2014-09-01

    A developing body of work is forming that collects data on domestic hot water consumption, water use behaviors, and energy efficiency of various distribution systems. A full distribution system developed in TRNSYS has been validated using field monitoring data and then exercised in a number of climates to understand climate impact on performance. This study builds upon previous analysis modelling work to evaluate differing distribution systems and the sensitivities of water heating energy and water use efficiency to variations of climate, load, distribution type, insulation and compact plumbing practices. Overall 124 different TRNSYS models were simulated. Of the configurations evaluated, distribution losses account for 13-29% of the total water heating energy use and water use efficiency ranges from 11-22%. The base case, an uninsulated trunk and branch system sees the most improvement in energy consumption by insulating and locating the water heater central to all fixtures. Demand recirculation systems are not projected to provide significant energy savings and in some cases increase energy consumption. Water use is most efficient with demand recirculation systems, followed by the insulated trunk and branch system with a central water heater. Compact plumbing practices and insulation have the most impact on energy consumption (2-6% for insulation and 3-4% per 10 gallons of enclosed volume reduced). The results of this work are useful in informing future development of water heating best practices guides as well as more accurate (and simulation time efficient) distribution models for annual whole house simulation programs.

  13. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect (OSTI)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  14. LWRS Fuels Pathway: Engineering Design and Fuels Pathway Initial Testing of the Hot Water Corrosion System

    SciTech Connect (OSTI)

    Dr. John Garnier; Dr. Kevin McHugh

    2012-09-01

    The Advanced LWR Nuclear Fuel Development R&D pathway performs strategic research focused on cladding designs leading to improved reactor core economics and safety margins. The research performed is to demonstrate the nuclear fuel technology advancements while satisfying safety and regulatory limits. These goals are met through rigorous testing and analysis. The nuclear fuel technology developed will assist in moving existing nuclear fuel technology to an improved level that would not be practical by industry acting independently. Strategic mission goals are to improve the scientific knowledge basis for understanding and predicting fundamental nuclear fuel and cladding performance in nuclear power plants, and to apply this information in the development of high-performance, high burn-up fuels. These will result in improved safety, cladding, integrity, and nuclear fuel cycle economics. To achieve these goals various methods for non-irradiated characterization testing of advanced cladding systems are needed. One such new test system is the Hot Water Corrosion System (HWCS) designed to develop new data for cladding performance assessment and material behavior under simulated off-normal reactor conditions. The HWCS is capable of exposing prototype rodlets to heated, high velocity water at elevated pressure for long periods of time (days, weeks, months). Water chemistry (dissolved oxygen, conductivity and pH) is continuously monitored. In addition, internal rodlet heaters inserted into cladding tubes are used to evaluate repeated thermal stressing and heat transfer characteristics of the prototype rodlets. In summary, the HWCS provides rapid ex-reactor evaluation of cladding designs in normal (flowing hot water) and off-normal (induced cladding stress), enabling engineering and manufacturing improvements to cladding designs before initiation of the more expensive and time consuming in-reactor irradiation testing.

  15. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    SciTech Connect (OSTI)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system???¢????????the Super Boiler???¢????????for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today???¢????????s typical firetube boilers.

  16. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect (OSTI)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  17. Boiler and steam generator corrosion: Fossil-fuel power plants. March 1977-December 1989 (A Bibliography from the NTIS data base). Report for March 1977-December 1989

    SciTech Connect (OSTI)

    Not Available

    1990-05-01

    This bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. Hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 88 citations fully indexed and including a title list.)

  18. U.S. Marine Corps Base Camp Pendleton: Using The Sun For Hot Water And Electricity, Federal Energy Management Program (FEMP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2009-09-01

    Case study overview of integrated solar hot water/photovoltaic systems at the U.S. Marine Corps Camp Pendleton training pools.

  19. American Recovery and Reinvestment Act (ARRA) Federal Energy Management Program Technical Assistance Project 281 Solar Hot Water Application Assessment for U.S. Army IMCOM-Southeast Region

    SciTech Connect (OSTI)

    Russo, Bryan J.; Chvala, William D.

    2010-09-30

    The Energy Independence and Security Act of 2007 requires installations (EISA) to install solar systems of sufficient capacity to provide 30% of service hot water in new construction and renovations where cost-effective. However, installations are struggling with how to implement solar hot water, and while several installations are installing solar hot water on a limited basis, paybacks remain long. Pacific Northwest National Laboratory (PNNL) was tasked to address this issue to help determine how best to implement solar hot water projects. This documents discusses the results of that project.

  20. Analysis of space heating and domestic hot water systems for energy-efficient residential buildings

    SciTech Connect (OSTI)

    Dennehy, G

    1983-04-01

    An analysis of the best ways of meeting the space heating and domestic hot water (DHW) needs of new energy-efficient houses with very low requirements for space heat is provided. The DHW load is about equal to the space heating load in such houses in northern climates. The equipment options which should be considered are discussed, including new equipment recently introduced in the market. It is concluded that the first consideration in selecting systems for energy-efficient houses should be identification of the air moving needs of the house for heat distribution, heat storage, ventilation, and ventilative cooling. This is followed, in order, by selection of the most appropriate distribution system, the heating appliances and controls, and the preferred energy source, gas, oil, or electricity.

  1. Best Management Practice #8: Steam Boiler Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  2. Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

    SciTech Connect (OSTI)

    2006-06-01

    This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

  3. Feasibility Study for Photovoltaics, Wind, solar Hot Water and Hybrid Systems

    SciTech Connect (OSTI)

    Hooks, Ronald; Montoya, Valerie

    2008-03-26

    Southwestern Indian Polytechnic Institute (SIPI) located in Albuquerque New Mexico is a community college that serves American Indians and Alaska Natives. SIPIs student body represents over 100 Native American Tribes. SIPI completed a renewable energy feasibility study program and established renewable energy hardware on the SIPI campus, which supplements and creates an educational resource to teach renewable energy courses. The SIPI campus is located, and has as student origins, areas, in which power is an issue in remote reservations. The following hardware was installed and integrated into the campus facilities: small wind turbine, large photovoltaic array that is grid-connected, two photovoltaic arrays, one thin film type, and one polycrystalline type, one dual-axis active tracker and one passive tracker, a hot air system for heating a small building, a portable hybrid photovoltaic system for remote power, and a hot water system to preheat water used in the SIPI Child Care facility. Educational curriculum has been developed for two renewable energy courses one being the study of energy production and use, and especially the roles renewable energy forms like solar, wind, geothermal, hydro, and biomass plays, and the second course being a more advanced in-depth study of renewable energy system design, maintenance, installation, and applications. Both courses rely heavily on experiential learning techniques so that installed renewable energy hardware is continuously utilized in hand-on laboratory activities and are part of the Electronics program of studies. Renewable energy technologies and science has also been included in other SIPI programs of study such as Environmental Science, Natural Resources, Agriculture, Engineering, Network Management, and Geospatial Technology.

  4. Assembly and comparison of available solar hot water system reliability databases and information.

    SciTech Connect (OSTI)

    Menicucci, David F.

    2009-05-01

    Solar hot water (SHW) systems have been installed commercially for over 30 years, yet few quantitative details are known about their reliability. This report describes a comprehensive analysis of all of the known major previous research and data regarding the reliability of SHW systems and components. Some important conclusions emerged. First, based on a detailed inspection of ten-year-old systems in Florida, about half of active systems can be expected to fail within a ten-year period. Second, valves were identified as the probable cause of a majority of active SHW failures. Third, passive integral and thermosiphon SHW systems have much lower failure rates than active ones, probably due to their simple design that employs few mechanical parts. Fourth, it is probable that the existing data about reliability do not reveal the full extent of fielded system failures because most of the data were based on trouble calls. Often an SHW system owner is not aware of a failure because the backup system silently continues to produce hot water. Thus, a repair event may not be generated in a timely manner, if at all. This final report for the project provides all of the pertinent details about this study, including the source of the data, the techniques to assure their quality before analysis, the organization of the data into perhaps the most comprehensive reliability database in existence, a detailed statistical analysis, and a list of recommendations for additional critical work. Important recommendations include the inclusion of an alarm on SHW systems to identify a failed system, the need for a scientifically designed study to collect high-quality reliability data that will lead to design improvements and lower costs, and accelerated testing of components that are identified as highly problematic.

  5. Improve Your Boiler's Combustion Efficiency

    Broader source: Energy.gov [DOE]

    This tip sheet outlines how to improve boiler combustion efficiency as part of an optimized steam system.

  6. Boiler MACT | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Combined Heat & Power Deployment » Boiler MACT Boiler MACT DOE currently provides technical assistance on combined heat and power (CHP) technologies to commercial and industrial facilities through its seven regional CHP Technical Assistance Partnerships (CHP TAPs). Starting in January 2013, DOE supplemented this effort by providing site-specific technical and cost assistance to the major source facilities affected by the Boiler Maximum Achievable Control Technology (Boiler MACT) rule.

  7. Applicability of Related Data, Algorithms, and Models to the Simulation of Ground-Coupled Residential Hot Water Piping in California

    SciTech Connect (OSTI)

    Warner, J.L.; Lutz, J.D.

    2006-01-01

    Residential water heating is an important consideration in California?s building energy efficiency standard. Explicit treatment of ground-coupled hot water piping is one of several planned improvements to the standard. The properties of water, piping, insulation, backfill materials, concrete slabs, and soil, their interactions, and their variations with temperature and over time are important considerations in the required supporting analysis. Heat transfer algorithms and models devised for generalized, hot water distribution system, ground-source heat pump and ground heat exchanger, nuclear waste repository, buried oil pipeline, and underground electricity transmission cable applications can be adapted to the simulation of under-slab water piping. A numerical model that permits detailed examination of and broad variations in many inputs while employing a technique to conserve computer run time is recommended.

  8. Technology Solutions Case Study: Performance of a Heat Pump Water Heater in the Hot-Humid Climate, Windermere, Florida

    SciTech Connect (OSTI)

    2013-11-01

    Over recent years, heat pump water heaters (HPWHs) have become more readily available and more widely adopted in the marketplace. For a 6-month period, the Building America team Consortium for Advanced Residential Buildings monitored the performance of a GE Geospring HPWH in Windermere, Florida. The study found that the HPWH performed 144% more efficiently than a traditional electric resistance water heater, saving approximately 64% on water heating annually. The monitoring showed that the domestic hot water draw was a primary factor affecting the system's operating efficiency.

  9. Performance of a Heat Pump Water Heater in the Hot-Humid Climate, Windermere, Florida (Fact Sheet)

    SciTech Connect (OSTI)

    Metzger, C.; Puttagunta, S.; Williamson, J.

    2013-11-01

    Over recent years, heat pump water heaters (HPWHs) have become more readily available and more widely adopted in the marketplace. For a 6-month period, the Building America team Consortium for Advanced Residential Buildings monitored the performance of a GE Geospring HPWH in Windermere, Florida. The study found that the HPWH performed 144% more efficiently than a traditional electric resistance water heater, saving approximately 64% on water heating annually. The monitoring showed that the domestic hot water draw was a primary factor affecting the system's operating efficiency.

  10. INJECTION PROFILE MODIFICATION IN A HOT, DEEP MINNELUSA WATER INJECTION PROJECT

    SciTech Connect (OSTI)

    Lyle A. Johnson Jr.

    2001-09-01

    As oil fields in the United States age, production enhancements and modifications will be needed to increase production from deeper and hotter oil reservoirs. New techniques and products must be tested in these areas before industry will adapt them as common practice. The Minnelusa fields of northeastern Wyoming are relatively small, deep, hot fields that have been developed in the past ten to twenty years. As part of the development, operators have established waterfloods early in the life of the fields to maximize cumulative oil production. However, channeling between injectors and producers does occur and can lead to excessive water production and bypassed oil left in the reservoir. The project evaluated the use of a recently developed, high-temperature polymer to modify the injection profiles in a waterflood project in a high-temperature reservoir. The field is the Hawk Point field in Campbell County, Wyoming. The field was discovered in 1986 and initially consisted of eight producing wells with an average depth of 11,500 feet and a temperature of 260 F (127 C). The polymer system was designed to plug the higher permeable channels and fractures to provide better conformance, i.e. sweep efficiency, for the waterflood. The project used a multi-well system to evaluate the treatment. Injection profile logging was used to evaluate the injection wells both before and after the polymer treatment. The treatment program was conducted in January 2000 with a treatment of the four injection wells. The treatment sizes varied between 500 bbl and 3,918 bbl at a maximum allowable pressure of 1,700 psig. Injection in three of the wells was conducted as planned. However, the injection in the fourth well was limited to 574 bbl instead of the planned 3,750 bbl because of a rapid increase in injection pressure, even at lower than planned injection rates. Following completion of polymer placement, the injection system was not started for approximately one week to permit the gel to set. The system then returned to operation as before the test with no major change in the fieldwide injection. The injection and production rates for the field were monitored for approximately one year to give the production side of the system time to stabilize. The polymer treatment conducted on the injection wells in Hawk Point is believed to be the largest treatment of a hot, deep reservoir to date. These injection well treatments did produce some change in the injection profile of the injection wells. However, it is very disappointing that there was no significant improvement in the performance of the field. There was no noticeable reduction in the water production, the water-oil ratio (WOR), or an increase in oil production. The cosponsor has determined that the field is currently at its economic limit because of the high cost of this deep operation and the continual downhole problems. A restructuring of the injection-production pattern is presently being done to prolong the life of the field.

  11. Solar heating and hot water system installed at the Senior Citizen Center, Huntsville, Alabama. [Includes engineering drawings

    SciTech Connect (OSTI)

    Not Available

    1980-02-01

    Information is provided on the solar energy system installed at the Huntsville Senior Citizen Center. The solar space heating and hot water facility and the project involved in its construction are described in considerable detail and detailed drawings of the complete system and discussions of the planning, the hardware, recommendations, and other pertinent information are included. The facility was designed to provide 85 percent of the hot water and 85 percent of the space heating requirements. Two important factors concerning this project for commercial demonstration are the successful use of silicon oil as a heat transfer fluid and the architecturally aesthetic impact of a large solar energy system as a visual centerpoint. There is no overheat or freeze protection due to the characteristics of the silicon oil and the design of the system. Construction proceeded on schedule with no cost overruns. It is designed to be relatively free of scheduled maintenance, and has experienced practically no problems.

  12. Super Boiler 2nd Generation Technology for Watertube Boilers

    SciTech Connect (OSTI)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  13. Recover Heat from Boiler Blowdown

    Broader source: Energy.gov [DOE]

    This tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  14. Minimize Boiler Short Cycling Losses

    Broader source: Energy.gov [DOE]

    This tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  15. Report on the analysis of field data relating to the reliability of solar hot water systems.

    SciTech Connect (OSTI)

    Menicucci, David F.

    2011-07-01

    Utilities are overseeing the installations of thousand of solar hot water (SHW) systems. Utility planners have begun to ask for quantitative measures of the expected lifetimes of these systems so that they can properly forecast their loads. This report, which augments a 2009 reliability analysis effort by Sandia National Laboratories (SNL), addresses this need. Additional reliability data have been collected, added to the existing database, and analyzed. The results are presented. Additionally, formal reliability theory is described, including the bathtub curve, which is the most common model to characterize the lifetime reliability character of systems, and for predicting failures in the field. Reliability theory is used to assess the SNL reliability database. This assessment shows that the database is heavily weighted with data that describe the reliability of SHW systems early in their lives, during the warranty period. But it contains few measured data to describe the ends of SHW systems lives. End-of-life data are the most critical ones to define sufficiently the reliability of SHW systems in order to answer the questions that the utilities pose. Several ideas are presented for collecting the required data, including photometric analysis of aerial photographs of installed collectors, statistical and neural network analysis of energy bills from solar homes, and the development of simple algorithms to allow conventional SHW controllers to announce system failures and record the details of the event, similar to how aircraft black box recorders perform. Some information is also presented about public expectations for the longevity of a SHW system, information that is useful in developing reliability goals.

  16. Small boiler uses waste coal

    SciTech Connect (OSTI)

    Virr, M.J.

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  17. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    SciTech Connect (OSTI)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits of applying cogeneration technology and barriers to implementing cogeneration technology; (2) applicable federal regulations and permitting issues; (3) descriptions of prime movers commonly used in CHP applications, including discussions about design characteristics, heat-recovery options and equipment, fuels and emissions, efficiency, maintenance, availability, and capital cost; (4) electrical generators and electrical interconnection equipment; (5) cooling and dehumidification equipment; (6) thermodynamic cycle options and configurations; (7) steps for evaluating the technical and economic feasibility of applying cogeneration technology; and (8) information sources.

  18. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-04-01

    A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

  19. Recover Heat from Boiler Blowdown, Energy Tips: STEAM, Steam Tip Sheet #10 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    0 Recover Heat from Boiler Blowdown Heat can be recovered from boiler blowdown by using a heat exchanger to preheat boiler makeup water. Any boiler with continuous blowdown exceeding 5% of the steam rate is a good candidate for the introduction of blowdown waste heat recovery. Larger energy savings occur with high-pressure boilers. The following table shows the potential for heat recovery from boiler blowdown. Example In a plant where the fuel cost is $8.00 per million Btu ($8.00/MMBtu), a con-

  20. Slag monitoring system for combustion chambers of steam boilers

    SciTech Connect (OSTI)

    Taler, J.; Taler, D.

    2009-07-01

    The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

  1. Minimize Boiler Short Cycling Losses | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Minimize Boiler Short Cycling Losses Minimize Boiler Short Cycling Losses This tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial...

  2. Building America Case Study: Advanced Boiler Load Monitoring Controllers, Chicago, Illinois (Fact Sheet)

    SciTech Connect (OSTI)

    PARR

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  3. CenterPoint Energy (Gas)- Residential Heating and Hot Water Rebates

    Broader source: Energy.gov [DOE]

    CenterPoint Energy offers gas heating and water heating equipment rebates to its residential customers. Eligible equipment includes furnaces, back-up furnace systems, hydronic heaters, storage...

  4. Building America Case Study: Zero Energy Ready Home and the Challenge of Hot Water on Demand, Denver, Colorado (Fact Sheet), Technology Solutions for New and Existing Homes, Energy Efficiency & Renewable Energy (EERE)

    Energy Savers [EERE]

    Zero Energy Ready Home and the Challenge of Hot Water on Demand Denver, Colorado SAMPLE HOME STATISTICS Construction: New production-built home Type: Single-family, detached Location: Stapleton Community, Denver, CO Stories: 2 Bedrooms: 5 Bathrooms: 3 Size: 2,330 ft 2 Year Completed: 2014 Building America Partner: IBACOS Inc., ibacos.com SAMPLE HOT WATER DELIVERY SYSTEM Piping material: Cross-linked polyethylene Hot water fixtures: 13 Farthest fixture first draw facts: * Pipe length: 90 ft *

  5. Integrated boiler, superheater, and decomposer for sulfuric acid decomposition

    DOE Patents [OSTI]

    Moore, Robert; Pickard, Paul S.; Parma, Jr., Edward J.; Vernon, Milton E.; Gelbard, Fred; Lenard, Roger X.

    2010-01-12

    A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

  6. Apparatus and method for pumping hot, erosive slurry of coal solids in coal derived, water immiscible liquid

    DOE Patents [OSTI]

    Ackerman, Carl D.

    1983-03-29

    An apparatus for and method of pumping hot, erosive slurry of coal solids in a coal derived, water immiscible liquid to higher pressure involves the use of a motive fluid which is miscible with the liquid of the slurry. The apparatus includes a pump 12, a remote check valve 14 and a chamber 16 between and in fluid communication with the pump 12 and check valve 14 through conduits 18,20. Pump 12 exerts pressure on the motive fluid and thereby on the slurry through a concentration gradient of coal solids within chamber 16 to alternately discharge slurry under pressure from the outlet port of check valve 14 and draw slurry in through the inlet port of check valve 14.

  7. Modeling of a coal-fired natural circulation boiler

    SciTech Connect (OSTI)

    Bhambare, K.S.; Mitra, S.K.; Gaitonde, U.N.

    2007-06-15

    Modeling of a natural circulation boiler for a coal-fired thermal power station is presented here. The boiler system is divided into seven subcomponents, and for each section, models based on conservation of mass, momentum, and energy are formulated. The pressure drop at various sections and the heat transfer coefficients are computed using empirical correlations. Solutions are obtained by using SIMULINK. The model is validated by comparing its steady state and dynamic responses with the actual plant data. Open loop responses of the model to the step changes in the operating parameters, such as pressure, temperature, steam flow, feed water flow, are also analyzed. The present model can be used for the development and design of effective boiler control systems.

  8. New Boilers, Big Savings for Minnesota County

    Broader source: Energy.gov [DOE]

    Why simply replacing the boilers at the Sherburne County Courthouse in Minnesota is going to save big.

  9. Sootblowing optimization for improved boiler performance

    DOE Patents [OSTI]

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  10. Sootblowing optimization for improved boiler performance

    DOE Patents [OSTI]

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  11. Instrument Qualification of Custom Fabricated Water Activity Meter for Hot Cell Use

    SciTech Connect (OSTI)

    McCoskey, Jacob K.

    2014-01-22

    This report describes a custom fabricated water activity meter and the results of the qualification of this meter as described in the laboratory test plan LAB-PLN-11-00012, Testing and Validation of an Enhanced Acquisition and Control System. It was calibrated against several NaOH solutions of varying concentrations to quantify the accuracy and precision of the instrument at 20 C and 60 C. Also, a schematic and parts list of the equipment used to make the water activity meter will be presented in this report.

  12. Covered Product Category: Commercial Boilers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance and Federal efficiency requirements for commercial boilers, which is a FEMP-designated product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

  13. Effects of installing economizers in boilers used in space heating applications

    SciTech Connect (OSTI)

    Gonzalez, M.A.; Medina, M.A.; Schruben, D.L.

    1999-07-01

    This paper discusses how the performance of a boiler can be improved by adding an economizer to preheat the boiler's feedwater. An energy analysis was applied to a boiler and then to both a boiler and an economizer (water pre-heater) to evaluate the benefits of heat recovery. Exergy rates calculated for both the boiler and the economizer determined that the temperature of the stack gases had primary effects on the performance of a boiler. The results from this study showed that 57% of the heat rejected at the boiler's stack could be recovered by installing an economizer to preheat the feedwater. As a result, the average cost savings that would be realized for a 36,400 kg/h (80,000 lbm/h) boiler averages US$8 per hour. The cost savings to steam production averaged US$0.20 per 455 kg (1,000 lbm) of steam and the ration between the cost savings to stack temperature averaged $0.02 per C (1.8 F). For this case, the fuel and the cost savings realized from using an economizer were averaged at 3.8% and 3.7%, respectively. These results translated to total cost savings, for an eight-day period considered, of US$940.

  14. Impact of cycle chemistry on fossil-fueled high pressure boilers - BHEL approach and experience

    SciTech Connect (OSTI)

    Somu, M.; Gourishankar, S.

    1995-01-01

    Cycle chemistry in high pressure boilers plays an important role as far as availability and reliability of the boilers are concerned. Up keep of proper cycle chemistry is a stupendous task and care must be taken, right from design stage to commissioning and operation of the boilers. It calls for selection of proper design, method of manufacture of critical components and practicing proper procedures during commissioning and regular operation of boilers. Control of cycle chemistry is important from the view point of proper quality of steam and prevention of corrosion. The corrosion is like a double edged knife which reduces the boiler availability on one side and steam quality on the other. The steam quality dictates the efficiency of the turbine. Apart from the internal and external Water Treatment practices, selection of proper deaerator, sizing of drum, steam loading, selection of appropriate drum internals etc. help achieve the desired cycle chemistry. The impact of such cycle chemistry, selection of equipment, Water Treatment practice and operational practices are presented in this paper, in the back drop of BHEL`s design, fabrication and operational guidelines and experience on high pressure boilers. The critical components in the pre-boiler circuit as well as in the main circuit are assessed from the point of view of appropriate water chemistry parameters.

  15. Boiler - tuning basics, part 1

    SciTech Connect (OSTI)

    Leopold, T.

    2009-03-15

    Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In part 1 of a two-part series, the author explores a mix of the theoretical and practical aspects of tuning boiler control. 5 figs.

  16. Fluidized bed boiler feed system

    DOE Patents [OSTI]

    Jones, Brian C. (Windsor, CT)

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  17. Hot Springs | Open Energy Information

    Open Energy Info (EERE)

    of hot water, heated by geothermal processes in the subsurface, and typically having a temperature greater than 37C. Other definitions:Wikipedia Reegle Modern Geothermal...

  18. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    SciTech Connect (OSTI)

    Singbeil, D.L.; Prescott, R.; Keiser, J.R.; Swindeman, R.W.

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  19. Metallurgical failures in fossil fired boilers

    SciTech Connect (OSTI)

    French, D.N.

    1993-01-01

    This book provides a comprehensive catalog of the types of metallurgical failures common to boilers. The author uses actual case histories of boiler shutdowns, and documents the full range of causes of boiler tube failure. A blueprint is provided for cutting maintenance costs and upgrading the efficiency and reliability of any power plant operation. Individual chapters are processed separately for inclusion in the appropriate data bases.

  20. Minimize Boiler Blowdown - Steam Tip Sheet #9

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  1. HUD (Housing and Urban Development) Intermediate Minimum Property Standards Supplement 4930. 2 (1989 edition). Solar heating and domestic hot water systems

    SciTech Connect (OSTI)

    Not Available

    1989-12-01

    The Minimum Property Standards for Housing 4910.1 were developed to provide a sound technical basis for housing under numerous programs of the Department of Housing and Urban Development (HUD). These Intermediate Minimum Property Standards for Solar Heating and Domestic Hot Water Systems are intended to provide a companion technical basis for the planning and design of solar heating and domestic hot water systems. These standards have been prepared as a supplement to the Minimum Property Standards (MPS) and deal only with aspects of planning and design that are different from conventional housing by reason of the solar systems under consideration. The document contains requirements and standards applicable to one- and two-family dwellings, multifamily housing, and nursing homes and intermediate care facilities references made in the text to the MPS refer to the same section in the Minimum Property Standards for Housing 4910.1.

  2. Boiler efficiency calculation for multiple fuel burning boilers

    SciTech Connect (OSTI)

    Khodabakhsh, F.; Munukutla, S.; Clary, A.T.

    1996-12-31

    A rigorous method based on the output/loss approach is developed for calculating the coal flow rate for multiple fuel burning boilers. It is assumed that the ultimate analyses of all the fuels are known. In addition, it is assumed that the flow rates of all the fuels with the exception of coal are known. The calculations are performed iteratively, with the first iteration taking into consideration coal as the only fuel. The results converge to the correct answer after a few number of iterations, typically four or five.

  3. Development and testing of a photometric method to identify non-operating solar hot water systems in field settings.

    SciTech Connect (OSTI)

    He, Hongbo; Vorobieff, Peter V.; Menicucci, David; Mammoli, Andrea A.; Carlson, Jeffrey J.

    2012-06-01

    This report presents the results of experimental tests of a concept for using infrared (IR) photos to identify non-operational systems based on their glazing temperatures; operating systems have lower glazing temperatures than those in stagnation. In recent years thousands of new solar hot water (SHW) systems have been installed in some utility districts. As these numbers increase, concern is growing about the systems dependability because installation rebates are often based on the assumption that all of the SHW systems will perform flawlessly for a 20-year period. If SHW systems routinely fail prematurely, then the utilities will have overpaid for grid-energy reduction performance that is unrealized. Moreover, utilities are responsible for replacing energy for loads that failed SHW system were supplying. Thus, utilities are seeking data to quantify the reliability of SHW systems. The work described herein is intended to help meet this need. The details of the experiment are presented, including a description of the SHW collectors that were examined, the testbed that was used to control the system and record data, the IR camera that was employed, and the conditions in which testing was completed. The details of the associated analysis are presented, including direct examination of the video records of operational and stagnant collectors, as well as the development of a model to predict glazing temperatures and an analysis of temporal intermittency of the images, both of which are critical to properly adjusting the IR camera for optimal performance. Many IR images and a video are presented to show the contrast between operating and stagnant collectors. The major conclusion is that the technique has potential to be applied by using an aircraft fitted with an IR camera that can fly over an area with installed SHW systems, thus recording the images. Subsequent analysis of the images can determine the operational condition of the fielded collectors. Specific recommendations are presented relative to the application of the technique, including ways to mitigate and manage potential sources of error.

  4. Condensing economizers for small coal-fired boilers and furnaces

    SciTech Connect (OSTI)

    Butcher, T.A.; Litzke, W.

    1994-01-01

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  5. Minimize Boiler Blowdown, Energy Tips: STEAM, Steam Tip Sheet...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... for the Care and Operation of Heating Boilers," Section VI of the ASME Boiler and Pressure Vessel Code, 1995. 3. "Recommended Guidelines for the Care of Power Boilers," Section ...

  6. Oil-Fired Boilers and Furnaces | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container...

  7. Return Condensate to the Boiler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Return Condensate to the Boiler Return Condensate to the Boiler This tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #8 PDF icon Return Condensate to the Boiler (January 2012) More Documents & Publications Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Minimize Boiler Blowdown Consider Installing High-Pressure Boilers with Backpressure

  8. Upgrade Boilers with Energy-Efficient Burners | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Upgrade Boilers with Energy-Efficient Burners Upgrade Boilers with Energy-Efficient Burners This tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #24 PDF icon Upgrade Boilers with Energy-Efficient Burners (January 2012) More Documents & Publications Improve Your Boiler's Combustion Efficiency Minimize Boiler Short Cycling Losses J.R. Simplot: Burner Upgrade Project Improves

  9. Consider Installing High-Pressure Boilers with BackpressureTurbine...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Pressure Boilers with Backpressure Turbine-Generators Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators This tip sheet outlines the benefits of ...

  10. Improve Your Boiler's Combustion Efficiency | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improve Your Boiler's Combustion Efficiency This tip sheet outlines how to improve boiler combustion efficiency as part of an optimized steam system. STEAM TIP SHEET 4 Improve...

  11. Paducah Package Steam Boilers to Provide Efficiency, Environmental Benefits

    Broader source: Energy.gov [DOE]

    PADUCAH, Ky. – Five modern, modular steam boilers have replaced three larger coal-fired boilers that comprised the steam plant at EM’s Paducah Site.

  12. Winning the fight against boiler tube failure

    SciTech Connect (OSTI)

    Cohen, J.; Dooley, B.

    1986-12-01

    Eliminating boiler tube failures could be worth $5 billion a year to the electric power industry. The causes and cures for the great majority of these ubiquitous failures are now known, with implications for change ranging from senior management to the maintenance crew. Methods for preventing boiler tube failure are discussed.

  13. Technology Case Studies: Retrofit Integrated Space and Water Heating - Field Assessment

    SciTech Connect (OSTI)

    2014-05-01

    Better insulation and tighter envelopes are reducing space heating loads for new and existing homes. For many homes, decreased space heating loads make it possible for both space and domestic water heating loads to be provided with a single heating plant. This project analyzed combined condensing water heaters or boilers and hydronic air coils to provide high efficiency domestic hot water and forced air space heating. Called 'Combi' systems, they provided similar space and water heating performance less expensively than installing two condensing appliances. These systems can also eliminate safety issues associated with natural draft appliances through the use of one common sealed combustion vent.

  14. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    7 Clean Firetube Boiler Waterside Heat Transfer Surfaces The prevention of scale formation in fretube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel.

  15. Retrofitted coal-fired firetube boiler and method employed therewith

    DOE Patents [OSTI]

    Wagoner, Charles L. (Tullahoma, TN); Foote, John P. (Tullahoma, TN)

    1995-01-01

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

  16. Retrofitted coal-fired firetube boiler and method employed therewith

    DOE Patents [OSTI]

    Wagoner, C.L.; Foote, J.P.

    1995-07-04

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

  17. Measure Guideline: Condensing Boilers - Control Strategies for Optimizing Performance and Comfort in Residential Applications

    SciTech Connect (OSTI)

    Arena, L.

    2013-05-01

    The combination of a gas-fired condensing boiler with baseboard convectors and an indirect water heater has become a common option for high-efficiency residential space heating in cold climates. While there are many condensing boilers available on the market with rated efficiencies in the low to mid 90% efficient range, it is imperative to understand that if the control systems are not properly configured, these heaters will perform no better than their non-condensing counterparts. Based on previous research efforts, it is apparent that these types of systems are typically not designed and installed to achieve maximum efficiency (Arena 2010). It was found that there is a significant lack of information for contractors on how to configure the control systems to optimize overall efficiency. For example, there is little advice on selecting the best settings for the boiler reset curve or how to measure and set flow rates in the system to ensure that the return temperatures are low enough to promote condensing. It has also been observed that recovery from setback can be extremely slow and, at times, not achieved. Recovery can be affected by the outdoor reset control, the differential setting on the boiler and over-sizing of the boiler itself. This guide is intended for designers and installers of hydronic heating systems interested in maximizing the overall system efficiency of condensing boilers when coupled with baseboard convectors. It is applicable to new and retrofit applications.

  18. Housing standards: change to HUD 4930. 2 Intermediate Minimum Property Standard (IMPS) supplement for solar heating and domestic hot water systems

    SciTech Connect (OSTI)

    Not Available

    1982-08-17

    This rule is made to provide an updating, clarification, and improvement of requirements contained in HUD Handbook 4930.2, Intermediate Minimum Property Standards (IMPS) Supplement concerning solar heating and domestic hot water systems. Changes pertain to fire protection, penetration, roof covering, conditions of use, thermal stability, rain resistance, ultraviolet stability, and compatibility with transfer medium. Additional changes cover applicable standards, labeling, flash point, chemical and physical commpatibility, flame spread classification, lightening protection, and parts of a solar energy system. Altogether, there are over 50 changes, some of which apply to tables and worksheets. Footnotes are included.

  19. Boiler Maximum Achievable Control Technology (MACT) Technical Assistance -

    Office of Environmental Management (EM)

    Fact Sheet, April 2015 | Department of Energy Boiler Maximum Achievable Control Technology (MACT) Technical Assistance - Fact Sheet, April 2015 Boiler Maximum Achievable Control Technology (MACT) Technical Assistance - Fact Sheet, April 2015 This fact sheet about AMO's Boiler Maximum Achievable Control Technology (Boiler MACT) Technical Assistance Program was last updated in April 2015. PDF icon Boiler_MACT_factsheet.pdf More Documents & Publications CHP: A Technical & Economic

  20. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    SciTech Connect (OSTI)

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in coal-fired boilers resulting from the coexistence of sulfur and chlorine in the fuel. A new corrosion mechanism, i.e., “Active Sulfidation Corrosion Mechanism,” has been proposed to account for the accelerated corrosion wastage observed on the furnace walls of utility boilers burning coals containing sulfur and chlorine. In addition, a second corrosion mechanism, i.e., “Active Sulfide-to-Oxide Corrosion Mechanism,” has been identified to account for the rapid corrosion attack on superheaters and reheaters. Both of the newly discovered corrosion mechanisms involve the formation of iron chloride (FeCl2) vapor from iron sulfide (FeS) and HCl, followed by the decomposition of FeCl2 via self-sustaining cycling reactions. For higher alloys containing sufficient chromium, the attack on superheaters and reheaters is dominated by Hot Corrosion in the presence of a fused salt. Furthermore, two stages of the hot corrosion mechanism have been identified and characterized in detail. The initiation of hot corrosion attack induced by molten sulfate leads to Stage 1 “acidic” fluxing and re-precipitation of the protective scale formed initially on the deposit-covered alloy surfaces. Once the protective scale is penetrated, Stage 2 Hot Corrosion is initiated, which is dominated by “basic” fluxing and re-precipitation of the scale in the fused salt. Based on the extensive corrosion information generated from this project, corrosion modeling was performed using non-linear regression analysis. As a result of the modeling efforts, two predictive equations have been formulated, one for furnace walls and the other for superheaters and reheaters. These first-of-the-kind equations can be used to estimate the corrosion rates of boiler tubes based on coal chemistry, alloy compositions, and boiler operating conditions for advanced boiler systems.

  1. Influence of mobile ion concentrations on the chemical composition of geothermal waters in granitic areas; Example of hot springs form Piemonte Italy

    SciTech Connect (OSTI)

    Michard, G.; Grimaud, D. ); D'Amore, F.; Fancelli, R. )

    1989-01-01

    The six hot springs from Vinadio and the springs from Valdieri (Piemonte, Italy) have similar emergence temperatures ({approximately}50{degrees} C), similar deep temperatures ({approximately}115{degrees} C) and their chloride content varies from 0.9 to 30 mmol/kg. Major elements and some trace elements concentrations (Li, Rb, Cs, Sr, Ba, Mn) correlate closely with Na concentrations. The correlations in a log-log diagram are linear with a slope close to the electric charge of the ion. This is explained, for major elements, by an equilibrium between a complete assemblage of minerals and a water containing varying amounts of chloride. It is suggested, from the Cl/Br ratio, that chloride originates by halite dissolution during the descent of the water.

  2. Performance of a Heat Pump Water Heater in the Hot-Humid Climate, Windermere, Florida (Fact Sheet), Building America Case Study: Technology Solutions for New and Existing Homes, Building Technologies Office (BTO)

    Energy Savers [EERE]

    Performance of a Heat Pump Water Heater in the Hot-Humid Climate Windermere, Florida Over recent years, heat pump water heaters (HPWHs) have become more read- ily available and more widely adopted in the marketplace. A key feature of an HPWH unit is that it is a hybrid system. When conditions are favorable, the unit will operate in heat pump mode (using a vapor compression system that extracts heat from the surrounding air) to effciently provide domestic hot water (DHW). Homeowners need not

  3. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    SciTech Connect (OSTI)

    Sharp, William

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the convective pass into the hot recirculated fluidizing medium and adding an insulating layer to superheater tubes to raise their surface temperature above the dew point temperature of alkali chlorides. These design changes offer advantages but introduce other challenges. For example, operating with superheater temperatures above the dew point of alkali chlorides could require the use of creep-resistant tube alloys and doesn't eliminate chloride corrosion. Improved test methods that can be applied within this project include automated dimensional metrology to make a statistical analysis of depth of penetration and corrosion product thickness, and simultaneous thermal analysis measurements to quantify the melting of complex ashes and avoid the unreliability of the standard ash fusion test. Other important developments in testing include the installation of individually-temperature-controlled superheater loops for corrosion testing in operating boilers and temperature gradient testing.

  4. Results of heat tests of the TGE-435 main boiler in the PGU-190/220 combined-cycle plant of the Tyumen' TETs-2 cogeneration plant

    SciTech Connect (OSTI)

    A.V. Kurochkin; A.L. Kovalenko; V.G. Kozlov; A.I. Krivobok

    2007-01-15

    Special features of operation of a boiler operating as a combined-cycle plant and having its own furnace and burner unit are descried. The flow of flue gases on the boiler is increased due to feeding of exhaust gases of the GTU into the furnace, which intensifies the convective heat exchange. In addition, it is not necessary to preheat air in the convective heating surfaces (the boiler has no air preheater). The convective heating surfaces of the boiler are used for heating the feed water, thus replacing the regeneration extractions of the steam turbine (HPP are absent in the circuit) and partially replacing the preheating of condensate (the LPP in the circuit of the unit are combined with preheaters of delivery water). Regeneration of the steam turbine is primarily used for the district cogeneration heating purposes. The furnace and burner unit of the exhaust-heat boiler (which is a new engineering solution for the given project) ensures utilization of not only the heat of the exhaust gases of the GTU but also of their excess volume, because the latter contains up to 15% oxygen that oxidizes the combustion process in the boiler. Thus, the gas temperature at the inlet to the boiler amounts to 580{sup o}C at an excess air factor a = 3.50; at the outlet these parameters are utilized to T{sub out} = 139{sup o}C and a{sub out} = 1.17. The proportions of the GTU/boiler loads that can actually be organized at the generating unit (and have been checked by testing) are presented and the proportions of loads recommended for the most efficient operation of the boiler are determined. The performance characteristics of the boiler are presented for various proportions of GTU/boiler loads. The operating conditions of the superheater and of the convective trailing heating surfaces are presented as well as the ecological parameters of the generating unit.

  5. Boiler MACT Technical Assistance (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-03-01

    Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

  6. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

  7. Hot Canyon

    ScienceCinema (OSTI)

    None

    2013-03-01

    This historical film footage, originally produced in the early 1950s as part of a series by WOI-TV, shows atomic research at Ames Laboratory. The work was conducted in a special area of the Laboratory known as the "Hot Canyon."

  8. Direct contact, binary fluid geothermal boiler

    DOE Patents [OSTI]

    Rapier, Pascal M. (Richmond, CA)

    1982-01-01

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  9. Slag monitoring for utility boilers: Final report

    SciTech Connect (OSTI)

    Anson, D.; Barrett, R.E.; Litt, R.D.; Paisley, M.A.

    1988-04-01

    This report provides a detailed description of commercially available slag monitoring techniques and some developing concepts for slag monitoring. Slag monitoring is currently being evaluated by several organizations as a means of controlling and optimizing sootblowers. The potential benefits from slag monitoring can represent significant savings in utility operating costs. Six types of heat flux meters are described as they are presently being used in utility boilers. These direct monitoring techniques determine local conditions within the furnace. Each application is described with current results and future plans. Boiler heat balance models provide an indirect technique for monitoring the general cleanliness/fouling of major boiler sections. Each model is described with current results at a representative installation. Several developing concepts of slag monitoring are described and evaluated. Four promising concepts, acoustic attenuation, a simplified heat balance model, sonic pyrometry, and ultrasonic pulse reflection, are recommended for further development and evaluation. 16 refs., 34 figs., 4 tabs.

  10. Hot air drum evaporator

    DOE Patents [OSTI]

    Black, Roger L. (Idaho Falls, ID)

    1981-01-01

    An evaporation system for aqueous radioactive waste uses standard 30 and 55 gallon drums. Waste solutions form cascading water sprays as they pass over a number of trays arranged in a vertical stack within a drum. Hot dry air is circulated radially of the drum through the water sprays thereby removing water vapor. The system is encased in concrete to prevent exposure to radioactivity. The use of standard 30 and 55 gallon drums permits an inexpensive compact modular design that is readily disposable, thus eliminating maintenance and radiation build-up problems encountered with conventional evaporation systems.

  11. Waste combustion in boilers and industrial furnaces

    SciTech Connect (OSTI)

    1997-12-31

    This set of conference papers deals with the combustion of hazardous wastes in boilers and industrial furnaces. The majority of the papers pertain specifically to cement industry kiln incinerators and focus on environmental issues. In particular, stack emission requirements currently enforced or under consideration by the U.S. EPA are emphasized. The papers were drawn from seven areas: (1) proposed Maximum Achievable Control Technology rule, (2) trial burn planning and experience, (3) management and beneficial use of materials, (4) inorganic emissions and continuous emission monitoring, (5) organic emissions, (6) boiler and industrial furnace operations, and (7) risk assessment and communication.

  12. Recover Heat from Boiler Blowdown | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Recover Heat from Boiler Blowdown Recover Heat from Boiler Blowdown This tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #10 PDF icon Recover Heat from Boiler Blowdown (January 2012) More Documents & Publications Install an Automatic Blowdown-Control System Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Use Steam Jet Ejectors or Thermocompressors

  13. Covered Product Category: Commercial Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Boilers Covered Product Category: Commercial Boilers The Federal Energy Management Program (FEMP) provides acquisition guidance and Federal efficiency requirements for commercial boilers, which is a FEMP-designated product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law. Meeting Energy Efficiency Requirements for Commercial Boilers Table 1 displays the

  14. CHP Integrated with Packaged Boilers - Presentation by CMCE, Inc., June

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2011 | Department of Energy Integrated with Packaged Boilers - Presentation by CMCE, Inc., June 2011 CHP Integrated with Packaged Boilers - Presentation by CMCE, Inc., June 2011 Presentation on CHP Integrated with Packaged Boilers, given by Carlo Castaldini of CMCE, Inc., at the U.S. DOE Industrial Distributed Energy Portfolio Review Meeting in Washington, D.C. on June 1-2, 2011. PDF icon packaged_boilers_castaldini.pdf More Documents & Publications CHP Integrated with Burners for

  15. Boiler Combustion Control and Monitoring System | Department of Energy

    Energy Savers [EERE]

    Products & Technologies » Technology Deployment » Boiler Combustion Control and Monitoring System Boiler Combustion Control and Monitoring System Technical staff are making boiler adjustments with the control and monitoring system. Photo courtesy of the Department of Defense’s Environmental Security Technology Certification Program. Technical staff are making boiler adjustments with the control and monitoring system. Photo courtesy of the Department of Defense's Environmental Security

  16. The next generation of oxy-fuel boiler systems

    SciTech Connect (OSTI)

    Ochs, Thomas L.; Gross, Alex; Patrick, Brian; Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

    2005-01-01

    Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

  17. Commissioning and first operational experience with the biomass fired boiler at Sonderjyllands Hojspaendingsvaerk

    SciTech Connect (OSTI)

    Ramsgaard-Nielsen, C.

    1998-07-01

    The biomass boiler plant at Sonderjyllands Hojspaendingsvaerk consists of a Benson type boiler with a screw stoker/vibration grate combustion system generating 120 t/h of steam at 200 bar and 470 C, which is finally superheated to 542 C in a separate wood chip fired superheater with a spreaderstoker/vibration grate combustion system. The biomass boiler is coupled to the 660 MW coal fired power plant Ensted 3 (EV3) on the water/steam side, and it generates 41 MW at a net electrical efficiency of 40%. Building of the biomass boiler plant at Sonderjyllands Hojspaendingsvaerk was decided by the ELSAM power pool in December 1994, and the erection of the plant was completed in the autumn 1997. Commissioning started in the summer of 1997. This paper describes the plant with focus on the biomass handling and combustion systems and the water/steam coupling to EV3. The plant description is followed by a description of the commissioning phases and the commissioning experience with fuel handling and combustion systems. Finally, the first operational experience is described.

  18. Unusual refinery boiler tube failures due to corrosion by sulfuric acid induced by steam leaks

    SciTech Connect (OSTI)

    Lopez-Lopez, D.; Wong-Moreno, A.

    1998-12-31

    Corrosion by sulfuric acid in boilers is a low probability event because gas temperature and metal temperature of boiler tubes are high enough to avoid the condensation of sulfuric acid from flue gases. This degradation mechanism is frequently considered as an important cause of air preheaters materials degradation, where flue gases are cooled by heat transfer to the combustion air. Corrosion is associated to the presence of sulfuric acid, which condensates if metal temperature (or gas temperature) is below of the acid dew point. In economizer tubes, sulfuric acid corrosion is an unlikely event because flue gas and tube temperatures are normally over the acid dewpoint. In this paper, the failure analysis of generator tubes (similar to the economizer of bigger boilers) of two small oil-fired subcritical boilers is reported. It is concluded that sulfuric acid corrosion was the cause of the failure. The sulfuric acid condensation was due to the contact of flue gases containing SO{sub 3} with water-steam spray coming from leaks at the interface of rolled tube to the drum. Considering the information gathered from these two cases studied, an analysis of this failure mechanism is presented including a description of the thermodynamics condition of water leaking from the drum, and an analysis of the factors favoring it.

  19. Impact of zeolite aging in hot liquid water on activity for acid-catalyzed dehydration of alcohols

    SciTech Connect (OSTI)

    Vjunov, Aleksei; Derewinski, Miroslaw A.; Fulton, John L.; Camaioni, Donald M.; Lercher, Johannes A.

    2015-08-19

    The catalytic performance of zeolite in aqueous medium depends on a multitude of factors, such as the concentration and distribution of active sites and framework integrity. Al Kedge extended Xray absorption fine structure and 27Al MAS NMR spectroscopies in combination with DFT calculations are used to determine the distribution of tetrahedral Al sites both qualitatively and quantitatively for both parent and 48 h 160 C water treated HBEA catalysts. There is no evidence of Al coordination modification after aging in water. The distribution and concentration of Al Tsites, active centers for the dehydration of cyclohexanol, do not markedly impact the catalytic performance in water, because the Brnsted acidic protons are present in the form of hydrated hydronium ions and thus have very similar acid properties. The results suggest that all Brnsted acid sites are equally active in aqueous medium. The decrease of zeolite catalytic performance after water treatment is attributed to the reduced concentration of Brnsted acid sites. Increasing the stability of pore walls and decreasing the rate of SiOSi group hydrolysis may result in improved apparent zeolite catalytic performance in aqueous medium. Authors thank B. W. Arey (PNNL) for HIM measurements, T. Huthwelker for support during Al XAFS measurements at the Swiss Light Source (PSI, Switzerland), J. Z. Hu and S. D. Burton (PNNL) for support during NMR experiments. This work was supported by the U. S. Department of Energy (DOE), Office of Science, Office of Basic Energy Sciences, Division of Chemical Sciences, Geosciences & Biosciences. MD acknowledges support by the Materials Synthesis and Simulation Across Scales (MS3 Initiative) conducted under Laboratory Directed Research & Development Program at PNNL. HIM imaging and NMR experiments were performed at the Environmental Molecular Sciences Laboratory, a national scientific user facility sponsored by the DOE Office of Science, Office of Biological and Environmental Research, located at Pacific Northwest National Laboratory (PNNL). PNNL is a multiprogram national laboratory operated for the DOE by Battelle Memorial Institute under contract # DE-AC05-76RL0-1830

  20. Oxy-Combustion Boiler Material Development

    SciTech Connect (OSTI)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

  1. Oxy-Combustion Boiler Material Development

    SciTech Connect (OSTI)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

  2. Guide to Low-Emission Boiler and Combustion Equipment Selection

    SciTech Connect (OSTI)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  3. Performance Evaluation of a 4.5 kW (1.3 Refrigeration Tons) Air-Cooled Lithium Bromide/Water Solar Powered (Hot-Water-Fired) Absorption Unit

    SciTech Connect (OSTI)

    Zaltash, Abdolreza; Petrov, Andrei Y; Linkous, Randall Lee; Vineyard, Edward Allan

    2007-01-01

    During the summer months, air-conditioning (cooling) is the single largest use of electricity in both residential and commercial buildings with the major impact on peak electric demand. Improved air-conditioning technology has by far the greatest potential impact on the electric industry compared to any other technology that uses electricity. Thermally activated absorption air-conditioning (absorption chillers) can provide overall peak load reduction and electric grid relief for summer peak demand. This innovative absorption technology is based on integrated rotating heat exchangers to enhance heat and mass transfer resulting in a potential reduction of size, cost, and weight of the "next generation" absorption units. Rotartica Absorption Chiller (RAC) is a 4.5 kW (1.3 refrigeration tons or RT) air-cooled lithium bromide (LiBr)/water unit powered by hot water generated using the solar energy and/or waste heat. Typically LiBr/water absorption chillers are water-cooled units which use a cooling tower to reject heat. Cooling towers require a large amount of space, increase start-up and maintenance costs. However, RAC is an air-cooled absorption chiller (no cooling tower). The purpose of this evaluation is to verify RAC performance by comparing the Coefficient of Performance (COP or ratio of cooling capacity to energy input) and the cooling capacity results with those of the manufacturer. The performance of the RAC was tested at Oak Ridge National Laboratory (ORNL) in a controlled environment at various hot and chilled water flow rates, air handler flow rates, and ambient temperatures. Temperature probes, mass flow meters, rotational speed measuring device, pressure transducers, and a web camera mounted inside the unit were used to monitor the RAC via a web control-based data acquisition system using Automated Logic Controller (ALC). Results showed a COP and cooling capacity of approximately 0.58 and 3.7 kW respectively at 35 C (95 F) design condition for ambient temperature with 40 C (104 F) cooling water temperature. This is in close agreement with the manufacturer data of 0.60 for COP and 3.9 kW for cooling capacity. This study resulted in a complete performance map of RAC which will be used to evaluate the potential benefits of rotating heat exchangers in making the "next-generation" absorption chillers more compact and cost effective without any significant degradation in the performance. In addition, the feasibility of using rotating heat exchangers in other applications will be evaluated.

  4. Revisions included in HUD Intermediate Minimum Property Standards Supplement 4930. 2, 1977 edition: solar heating and domestic hot-water systems

    SciTech Connect (OSTI)

    Not Available

    1984-04-01

    This addendum to a 1977 HUD publication contains revisions and additions to the existing intermediate minimum property standards supplment for solar heating and cooling systems. Building design revisions cover fire protection, penetrations, and roof coverings. Changes to guidelines for materials, such as those for thermal and ultraviolet stability and moisture resistance, are detailed. Flash points of toxic and combustive fluids, chemical and physical compatibility, and flame spread and resistance of insulation materials are also explained. Construction standards were revised for hail loads; waterproofing insulated exterior storage containers, pipes, and ducts; and for passive systems. Standards also were revised for power-operated protection, dust and dirt prevention, and chimney and vent heights. Radiation temperature, draft control, and thermal energy storage and loss standards were deleted. Other standards for insulation values for thermal devices, lighting protection, and sealing and testing air distribution systems were added. Appended materials contain revisions to calculation procedures for determining the thermal performance of active, solar space heating, and domestic hot water systems. A revised materials list for properties of typical cover materials, absorptive coatings, thermal storage unit containers, and heat-transfer liquids is provided. Revisions to acceptable engineering practice standards are also included.

  5. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  6. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    SciTech Connect (OSTI)

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68F) than day (73 F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  7. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    SciTech Connect (OSTI)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  8. Fort Rucker UESC Energy Conservation Project, Completed Dec....

    Energy Savers [EERE]

    the existing 40 ton DX * Replaced the AHU * Replaced the steam boiler with hot water boiler * Installed Controls * Installed dedicated AHU to serve a meeting room * Solved...

  9. Gas-Fired Boilers and Furnaces | Department of Energy

    Energy Savers [EERE]

    Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces A residential natural gas meter. A residential natural gas meter. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline

  10. Guide to Low-Emission Boiler and Combustion Equipment Selection |

    Office of Environmental Management (EM)

    Department of Energy Low-Emission Boiler and Combustion Equipment Selection Guide to Low-Emission Boiler and Combustion Equipment Selection The guide provides background information about various types of industrial, commercial, and institutional (ICI) boilers along with discussion about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and

  11. Retrofit Integrated Space & Water Heating: Field Assessment, Minneapolis, Minnesota (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-05-01

    This project analyzed combined condensing water heaters or boilers and hydronic air coils to provide high efficiency domestic hot water and forced air space heating. Called 'Combi' systems, they provided similar space and water heating performance less expensively than installing two condensing appliances. The system's installed costs were cheaper than installing a condensing furnace and either a condensing tankless or condensing storage water heater. However, combi costs must mature and be reduced before they are competitive with a condensing furnace and power vented water heater (EF of 0.60). Better insulation and tighter envelopes are reducing space heating loads for new and existing homes. For many homes, decreased space heating loads make it possible for both space and domestic water heating loads to be provided with a single heating plant. These systems can also eliminate safety issues associated with natural draft appliances through the use of one common sealed combustion vent.

  12. Biomass Boiler and Furnace Emissions and Safety Regulations in...

    Open Energy Info (EERE)

    in the Northeast States Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Agency...

  13. Return Condensate to the Boiler - Steam Tip Sheet #8

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  14. Paducah Package Steam Boilers to Provide Efficiency, Environmental...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ...Paducah Project Office. "We have a responsibility to be a good steward of the environment and taxpayer dollars, and these boilers will help us uphold that responsibility." ...

  15. Gas-Fired Boilers and Furnaces | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    natural gas meter. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels....

  16. Building America Case Study: Boiler Control Replacement for Hydronical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... of the control parameters and provides real-time access to apartment temperature data. ... Boiler Control Replacement and Monitoring Study, at: buildingamerica.gov Image credit: All ...

  17. EECBG Success Story: New Boilers, Big Savings for Minnesota County

    Broader source: Energy.gov [DOE]

    Officials at Sherburne County's Government Center in Minnesota had a problem: the complex's original boilers, installed in 1972, were in desperate need of replacing. Learn more.

  18. Biomass Boiler for Food Processing Applications | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Biomass Boiler for Food Processing Applications Biomass Boiler for Food Processing Applications Biomass Boiler Uses a Combination of Wood Waste and Tire-Derived Fuel In 2011, the energy consumed by food and beverage manufacturing was ~1.3 quad, of which 42% was used for process heating. Over 67% of that energy was lost in waste streams. The food processing industry alone uses >10,000 boilers for heating and power; more than 70% consume natural gas or 237 trillion Btu annually. Economic and

  19. Oil-Fired Boilers and Furnaces | Department of Energy

    Energy Savers [EERE]

    Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of

  20. CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994

    SciTech Connect (OSTI)

    BUTCHER,T.A.

    1994-01-04

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  1. Property:Building/SPPurchasedEngyPerAreaKwhM2Oil-FiredBoiler...

    Open Energy Info (EERE)

    Oil-FiredBoiler Jump to: navigation, search This is a property of type String. Oil-fired boiler Pages using the property "BuildingSPPurchasedEngyPerAreaKwhM2Oil-FiredBoiler"...

  2. Solar Hot Water Contractor Licensing

    Broader source: Energy.gov [DOE]

    In order to obtain one of these specialty licenses, installers must meet the following criteria. The applicant for a Restricted Solar Mechanic license must provide the Arkansas Department of...

  3. "Hot" for Warm Water Cooling

    SciTech Connect (OSTI)

    IBM Corporation; Energy Efficient HPC Working Group; Hewlett Packard Corporation; SGI; Cray Inc.; Intel Corporation; U.S. Army Engineer Research Development Center; Coles, Henry; Ellsworth, Michael; Martinez, David J.; Bailey, Anna-Maria; Banisadr, Farhad; Bates, Natalie; Coghlan, Susan; Cowley, David E.; Dube, Nicholas; Fields, Parks; Greenberg, Steve; Iyengar, Madhusudan; Kulesza, Peter R.; Loncaric, Josip; McCann, Tim; Pautsch, Greg; Patterson, Michael K.; Rivera, Richard G.; Rottman, Greg K.; Sartor, Dale; Tschudi, William; Vinson, Wade; Wescott, Ralph

    2011-08-26

    Liquid cooling is key to reducing energy consumption for this generation of supercomputers and remains on the roadmap for the foreseeable future. This is because the heat capacity of liquids is orders of magnitude larger than that of air and once heat has been transferred to a liquid, it can be removed from the datacenter efficiently. The transition from air to liquid cooling is an inflection point providing an opportunity to work collectively to set guidelines for facilitating the energy efficiency of liquid-cooled High Performance Computing (HPC) facilities and systems. The vision is to use non-compressor-based cooling, to facilitate heat re-use, and thereby build solutions that are more energy-efficient, less carbon intensive and more cost effective than their air-cooled predecessors. The Energy Efficient HPC Working Group is developing guidelines for warmer liquid-cooling temperatures in order to standardize facility and HPC equipment, and provide more opportunity for reuse of waste heat. This report describes the development of those guidelines.

  4. Green wood chip gasification due under boiler

    SciTech Connect (OSTI)

    Not Available

    1981-12-14

    It is reported that Applied Engineering Co. has begun installing the first greenwood chip gasification system to be used in conjunction with fossil fuels at Florida Power Corp's Suwannee generating station near Lake City, Florida. The unit's design capacity is about 37 MMBTU/hour and will provide as much as 25% of the fuel requirements of a large utility type natural gas boiler under normal load conditions. The system is expected to back out as much as 1 million gal/year of fuel oil at a savings of approximately $850,000/year.

  5. Materials development for ultra-supercritical boilers

    SciTech Connect (OSTI)

    2005-09-30

    Progress is reported on a US Department of Energy project to develop high temperature, corrosion resistant alloys for use in ultra-supercritical steam cycles. The aim is to achieve boiler operation at 1,400{sup o}F/5,000 psi steam conditions with 47% net cycle efficiency. Most ferritic steel tested such as T92 and Save 12 showed severe corrosion. Nickel-based alloys, especially IN 740 and CCA 617, showed greatest resistance to oxidation with no evidence of exfoliation. Laboratory and in-plant tests have begun. 2 figs.

  6. 2015-02-13 Issuance: Test Procedure for Furnaces and Boilers...

    Energy Savers [EERE]

    3 Issuance: Test Procedure for Furnaces and Boilers; Notice of Proposed Rulemaking 2015-02-13 Issuance: Test Procedure for Furnaces and Boilers; Notice of Proposed Rulemaking This ...

  7. Guide to Combined Heat and Power Systems for Boiler Owners and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Combined Heat and Power Systems for Boiler Owners and Operators Guide to Combined Heat and Power Systems for Boiler Owners and Operators This guide presents useful information for...

  8. Building America Technology Solutions for New and Existing Homes: Boiler

    Energy Savers [EERE]

    Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts | Department of Energy Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts Building America Technology Solutions for New and Existing Homes: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts The ARIES Collaborative partnered with Homeowners' Rehab Inc., a nonprofit affordable housing owner, to upgrade the

  9. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    SciTech Connect (OSTI)

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18%. The performance goal of 70/40 reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18%.

  10. Establishing an energy efficiency recommendation for commercial boilers

    SciTech Connect (OSTI)

    Ware, Michelle J.

    2000-08-01

    To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of $40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over $25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings.

  11. Gas reburn retrofit on an industrial cyclone boiler

    SciTech Connect (OSTI)

    Farzan, H.; Latham, C.E.; Maringo, G.J.

    1996-01-01

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, is being retrofitted with the gas reburning technology developed by Babcock & Wilcox (B & W) to reduce NO{sub x} emissions in order to comply with the Title I, ozone nonattainment, of the Clean Air Act Amendments (CAAA) of 1990. The required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit set in New York`s regulation is about 47%. Eastman Kodak and the Gas Research Institute (GRI) are cosponsoring this project. B & W is the prime contractor and contract negotiations with Chevron as the gas supplier are presently being finalized. Equipment installation for the gas reburn system is scheduled for a September 1995 outage. No. 43 Boiler`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow or approximately equivalent to 60 MW{sub e}. Because of the compact boiler design, there is insufficient gas residence time to use pulverized coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Based on successful completion of this gas reburn project, modifying the other three cyclone boilers with gas reburn technology is anticipated. The paper will describe B & W`s gas reburn data from a cyclone-equipped pilot facility (B & W`s Small Boiler Simulator), gas reburn design information specific to Eastman Kodak No. 43 Boiler, and numerical modeling experiences based on the pilot-scale Small Boiler Simulator (SBS) results along with those from a full-scale commercial boiler.

  12. Return Condensate to the Boiler, Energy Tips: STEAM, Steam Tip Sheet #8 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8 Suggested Actions Reduce operating costs through maximizing the return of hot condensate to the boiler. Consider the following actions: ■ ■ If a condensate return system is absent, estimate the cost of a condensate return and treatment system (as necessary) and install one if economically justified. ■ ■ Monitor and repair steam distribution and condensate return system leaks. ■ ■ Insulate condensate return system piping to conserve heat and protect personnel against burns. ■ ■

  13. Hot Plate Station

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Hot Plate Station The hot plate station is comprised of four Prazitherm precision hot plates manufactured for resist processing. Each hot plate is sized 350mm x 350mm. They are flat and level, with temperature uniformity of +/- 0.5º. The maximum operating temperature is limited to 200ºC in order to maintain temperature inside the cleanroom. A hood located over the hot plate station ensures evaporated fumes are not released into the cleanroom environment. Each hot plate is controlled through

  14. CHP Integrated with Burners for Packaged Boilers

    SciTech Connect (OSTI)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial operation and has achieved all the performance goals.

  15. Energy Conservation Program: Energy Conservation Standards for Residential Boilers, Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Energy Conservation Standards for Residential Boilers, Notice of Proposed Rulemaking

  16. Energy Conservation Program for Consumer Products: Test Procedures for Furnaces and Boilers, Comment Period Extension

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Consumer Products: Test Procedures for Furnaces and Boilers, Comment Period Extension

  17. 2015-12-29 Consumer Furnaces and Boilers Test Procedures Final Rule

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Consumer Products: Test Procedures for Consumer Furnaces and Boilers

  18. Geothermometry At Upper Hot Creek Ranch Area (Benoit & Blackwell...

    Open Energy Info (EERE)

    Activity Details Location Upper Hot Creek Ranch Area Exploration Technique Geothermometry Activity Date Usefulness useful DOE-funding Unknown Notes Ten water samples were collected...

  19. Exploration Of The Upper Hot Creek Ranch Geothermal Resource...

    Open Energy Info (EERE)

    of Hot Creek Canyon where challenges such as topography, a wilderness study area, and wetlands issues will make further exploration time consuming and costly. Ten water samples...

  20. Sustainable Energy Resources for Consumers (SERC) - Solar Hot...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    This presentation, aimed at Sustainable Energy Resources for Consumers (SERC) grantees, provides information on Monitoring Checklists for the installation of Solar Hot Water. PDF ...

  1. SYSTEM DESIGN AND ANALYSIS FOR CONCEPTUAL DESIGN OF OXYGEN-BASED PC BOILER

    SciTech Connect (OSTI)

    Zhen Fan; Andrew Seltzer

    2003-11-01

    The objective of the system design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the PC boiler plant by maximizing system efficiency. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 Mw plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.1% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 44% of the air-fired reference case. Compared to other CO{sub 2} sequestration technologies, the O{sub 2}-fired PC is substantially better than both natural gas combined cycles and post CO{sub 2} removal PCs and is slightly better than integrated gasification combined cycles.

  2. Tips: Water Heating | Department of Energy

    Office of Environmental Management (EM)

    Water Heating Tips: Water Heating Keep your energy bills out of hot water. Insulate your water heater to save energy and money, or choose an on-demand hot water heater to save even...

  3. Improved Heat Recovery in Biomass-Fired Boilers

    SciTech Connect (OSTI)

    2009-11-01

    This factsheet describes a research project whose goal is to reduce corrosion and improve the life span of boiler superheater tubes operating at temperatures above the melting point of ash deposits.

  4. Minimize Boiler Short Cycling Losses - Steam Tip Sheet #16

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Gas-Fired Boilers and Furnaces | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the...

  6. Recover Heat from Boiler Blowdown - Steam Tip Sheet #10

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  7. Minimize Boiler Short Cycling Losses - Steam Tip Sheet #16

    SciTech Connect (OSTI)

    2006-01-01

    This revised AMO tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  8. Oil-Fired Boilers and Furnaces | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown...

  9. Low Cost Polymer heat Exchangers for Condensing Boilers

    SciTech Connect (OSTI)

    Butcher, Thomas; Trojanowski, Rebecca; Wei, George; Worek, Michael

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  10. Advanced Diagnostics and Control for Furnaces, Fired Heaters, and Boilers |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Diagnostics and Control for Furnaces, Fired Heaters, and Boilers Advanced Diagnostics and Control for Furnaces, Fired Heaters, and Boilers Diode Sensor Array and Control System Optimizes Combustion Pyrolysis of chemical feedstocks into basic chemicals is an important process for the petrochemical industry and consumes considerable quantities of energy. One of the prevalent unit operations associated with these industries occurs in the furnace, where fuel combustion is

  11. Biomass Boiler to Heat Oregon School | Department of Energy

    Energy Savers [EERE]

    Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Joel Danforth Project Officer, Golden Field Office

  12. Energy Cost Savings Calculator for Commercial Boilers: Closed Loop, Space

    Office of Environmental Management (EM)

    Heating Applications Only | Department of Energy Commercial Boilers: Closed Loop, Space Heating Applications Only Energy Cost Savings Calculator for Commercial Boilers: Closed Loop, Space Heating Applications Only This cost calculator is a screening tool that estimates a product's lifetime energy cost savings at various efficiency levels. Learn more about the base model and other assumptions. Project Type Is this a new installation or a replacement? New Replacement What is the deliverable

  13. Cofiring Wood and Coal to Stoker Boilers in Pittsburgh

    SciTech Connect (OSTI)

    Cobb, J.T., Jr.; Elder, W.W.

    1997-07-01

    The prime objective of the University of Pittsburgh's overall wood/coal cofiring program is the successful introduction of commercial cofiring of urban wood wastes into the stoker boilers of western Pennsylvania. Central to this objective is the demonstration test at the Pittsburgh Brewing Company. In this test the project team is working to show that two commercially-available clean wood wastes - tub-ground pallet waste and chipped clearance wood - can be included in the fuel fed daily to an industrial stoker boiler. Irrespective of its economic outcome, the technical success of the demonstration at the brewery will allow the local air quality regulation agency to permit a parametric test at the Bellefield Boiler Plant. The objective of this test is to obtain comprehensive data on all key parameters of this operational boiler while firing wood with coal. The data would then be used for thorough generic technical and economic analyses. The technical analysis would be added to the open literature for the general planning and operational guidance for boiler owners and operators. The economic analysis would gage the potential for providing this stoker fuel commercially in an urban setting and for purchasing it regularly for combustion in an urban stoker boiler.

  14. Postcombustion and its influences in 135 MWe CFB boilers

    SciTech Connect (OSTI)

    Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue

    2009-09-15

    In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

  15. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    SciTech Connect (OSTI)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  16. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    DOE Patents [OSTI]

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  17. Oregon Hospital Heats Up with a Biomass Boiler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler December 27, 2012 - 4:30pm Addthis Using money from the Recovery Act, Blue Mountain Hospital replaced one of its 1950s crude oil boilers with a wood-pellet boiler -- saving the hospital about $100,000 a year in heating costs. | Photo courtesy of the Oregon Department of Energy. Using money from the Recovery Act, Blue Mountain Hospital replaced one of its 1950s crude oil boilers with a wood-pellet boiler

  18. Plasma-supported coal combustion in boiler furnace

    SciTech Connect (OSTI)

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  19. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect (OSTI)

    Mike Bockelie; Marc Cremer; Kevin Davis; Bob Hurt; Eric Eddings

    2001-01-31

    This is the second Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The focus of our efforts during the last three months have been on: (1) Completion of a long term field test for Rich Reagent Injection (RRI) at the Conectiv BL England Station Unit No.1, a 130 MW Cyclone fired boiler; (2) Extending our Computational Fluid Dynamics (CFD) based NOx model to accommodate the chemistry for RRI in PC fired boilers; (3) Design improvements and calibration tests of the corrosion probe; and (4) Investigations on ammonia adsorption mechanisms and removal processes for Fly Ash.

  20. Property:Building/SPPurchasedEngyForPeriodMwhYrOil-FiredBoiler...

    Open Energy Info (EERE)

    eriodMwhYrOil-FiredBoiler Jump to: navigation, search This is a property of type String. Oil-fired boiler Pages using the property "BuildingSPPurchasedEngyForPeriodMwhYrOil-FiredB...

  1. Property:Building/SPPurchasedEngyNrmlYrMwhYrOil-FiredBoiler ...

    Open Energy Info (EERE)

    rmlYrMwhYrOil-FiredBoiler Jump to: navigation, search This is a property of type String. Oil-fired boiler Pages using the property "BuildingSPPurchasedEngyNrmlYrMwhYrOil-FiredBoil...

  2. Guide to Combined Heat and Power Systems for Boiler Owners and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004 Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004 Many owners...

  3. Storage capacity in hot dry rock reservoirs

    DOE Patents [OSTI]

    Brown, D.W.

    1997-11-11

    A method is described for extracting thermal energy, in a cyclic manner, from geologic strata which may be termed hot dry rock. A reservoir comprised of hot fractured rock is established and water or other liquid is passed through the reservoir. The water is heated by the hot rock, recovered from the reservoir, cooled by extraction of heat by means of heat exchange apparatus on the surface, and then re-injected into the reservoir to be heated again. Water is added to the reservoir by means of an injection well and recovered from the reservoir by means of a production well. Water is continuously provided to the reservoir and continuously withdrawn from the reservoir at two different flow rates, a base rate and a peak rate. Increasing water flow from the base rate to the peak rate is accomplished by rapidly decreasing backpressure at the outlet of the production well in order to meet periodic needs for amounts of thermal energy greater than a baseload amount, such as to generate additional electric power to meet peak demands. The rate of flow of water provided to the hot dry rock reservoir is maintained at a value effective to prevent depletion of the liquid inventory of the reservoir. 4 figs.

  4. Storage capacity in hot dry rock reservoirs

    DOE Patents [OSTI]

    Brown, Donald W. (Los Alamos, NM)

    1997-01-01

    A method of extracting thermal energy, in a cyclic manner, from geologic strata which may be termed hot dry rock. A reservoir comprised of hot fractured rock is established and water or other liquid is passed through the reservoir. The water is heated by the hot rock, recovered from the reservoir, cooled by extraction of heat by means of heat exchange apparatus on the surface, and then re-injected into the reservoir to be heated again. Water is added to the reservoir by means of an injection well and recovered from the reservoir by means of a production well. Water is continuously provided to the reservoir and continuously withdrawn from the reservoir at two different flow rates, a base rate and a peak rate. Increasing water flow from the base rate to the peak rate is accomplished by rapidly decreasing backpressure at the outlet of the production well in order to meet periodic needs for amounts of thermal energy greater than a baseload amount, such as to generate additional electric power to meet peak demands. The rate of flow of water provided to the hot dry rock reservoir is maintained at a value effective to prevent depletion of the liquid

  5. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS

    SciTech Connect (OSTI)

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-04-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

  6. Study of oil combustion in the TGMP-314 boiler with hearth burners

    SciTech Connect (OSTI)

    Usman, Yu.M.; Shtal'man, S.G.; Enyakin, Yu.P.; Abryutin, A.A.; Levin, M.M.; Taran, O.E.; Chuprov, V.V.; Antonov, A.Yu.

    1983-01-01

    Studies of the TGMP-314 boiler with hearth configured burners included the gas mixture in the boiler, the degree of fuel combustion at various heights in the boiler, hydrogen sulfide content in the near-wall zones of the boiler, and temperature distribution fields. Experimental data showed that the hearth burners, in conjunction with steam-mechanical atomizing burners, operate with the least possible excess air over a wide range of load changes. The operation and performance of the hearth burners are discussed.

  7. Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004

    Broader source: Energy.gov [DOE]

    This guide presents useful information for evaluating the viability of cogeneration for new or existing ICI boiler installations.

  8. ITP Energy Intensive Processes: Improved Heat Recovery in Biomass-Fired Boilers

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    INDUSTRIAL TECHNOLOGIES PROGRAM Improved Heat Recovery in Biomass-Fired Boilers Reducing Superheater Corrosion to Enable Maximum Energy Effi ciency This project will develop materials and coatings to reduce corrosion and improve the life span of boiler superheater tubes exposed to high-temperature biomass exhaust. This improvement in boiler ef ciency will reduce fuel consumption, fuel cost, and CO 2 emissions. Introduction Industrial boilers are commonly used to make process steam, provide

  9. Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers

    Broader source: Energy.gov [DOE]

    This tip sheet outlines the benefits of turbulators on firetube boilers as part of optimized steam systems.

  10. Sodium reflux pool-boiler solar receiver on-sun test results

    SciTech Connect (OSTI)

    Andraka, C E; Moreno, J B; Diver, R B; Moss, T A

    1992-06-01

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW{sub t} sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW{sub t} parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90% when operated at full power and 800{degree}C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

  11. Intelligent emissions controller for substance injection in the post-primary combustion zone of fossil-fired boilers

    DOE Patents [OSTI]

    Reifman, Jaques (Western Springs, IL); Feldman, Earl E. (Willowbrook, IL); Wei, Thomas Y. C. (Downers Grove, IL); Glickert, Roger W. (Pittsburgh, PA)

    2003-01-01

    The control of emissions from fossil-fired boilers wherein an injection of substances above the primary combustion zone employs multi-layer feedforward artificial neural networks for modeling static nonlinear relationships between the distribution of injected substances into the upper region of the furnace and the emissions exiting the furnace. Multivariable nonlinear constrained optimization algorithms use the mathematical expressions from the artificial neural networks to provide the optimal substance distribution that minimizes emission levels for a given total substance injection rate. Based upon the optimal operating conditions from the optimization algorithms, the incremental substance cost per unit of emissions reduction, and the open-market price per unit of emissions reduction, the intelligent emissions controller allows for the determination of whether it is more cost-effective to achieve additional increments in emission reduction through the injection of additional substance or through the purchase of emission credits on the open market. This is of particular interest to fossil-fired electrical power plant operators. The intelligent emission controller is particularly adapted for determining the economical control of such pollutants as oxides of nitrogen (NO.sub.x) and carbon monoxide (CO) emitted by fossil-fired boilers by the selective introduction of multiple inputs of substances (such as natural gas, ammonia, oil, water-oil emulsion, coal-water slurry and/or urea, and combinations of these substances) above the primary combustion zone of fossil-fired boilers.

  12. Experimental investigation on heat transfer and frictional characteristics of vertical upward rifled tube in supercritical CFB boiler

    SciTech Connect (OSTI)

    Yang, Dong; Pan, Jie; Zhu, Xiaojing; Bi, Qincheng; Chen, Tingkuan; Zhou, Chenn Q.

    2011-02-15

    Water wall design is a key issue for supercritical Circulating Fluidized Bed (CFB) boiler. On account of the good heat transfer performance, rifled tube is applied in the water wall design of a 600 MW supercritical CFB boiler in China. In order to investigate the heat transfer and frictional characteristics of the rifled tube with vertical upward flow, an in-depth experiment was conducted in the range of pressure from 12 to 30 MPa, mass flux from 230 to 1200 kg/(m{sup 2} s), and inner wall heat flux from 130 to 720 kW/m{sup 2}. The wall temperature distribution and pressure drop in the rifled tube were obtained in the experiment. The normal, enhanced and deteriorated heat transfer characteristics were also captured. In this paper, the effects of pressure, inner wall heat flux and mass flux on heat transfer characteristics are analyzed, the heat transfer mechanism and the frictional resistance performance are discussed, and the corresponding empirical correlations are presented. The experimental results show that the rifled tube can effectively prevent the occurrence of departure from nucleate boiling (DNB) and keep the tube wall temperature in a permissible range under the operating condition of supercritical CFB boiler. (author)

  13. Combined Heat and Power Integrated with Burners for Packaged Boilers

    SciTech Connect (OSTI)

    2010-10-01

    This factsheet describes a project that will seamlessly integrate a gas-fired simple-cycle 100 kWe microturbine with a new ultra-low NOx gas-fired burner to develop a CHP assembly called the Boiler Burner Energy System Technology.

  14. Choosing the right boiler air fans at Weston 4

    SciTech Connect (OSTI)

    Spring, N.

    2009-04-15

    When it came to choosing the three 'big' boiler air fans - forced draft, induced draft and primary air, the decision revolved around efficiency. The decision making process for fan selection for the Western 4 supercritical coal-fired plant is described in this article. 3 photos.

  15. Hot Oiling Spreadsheet

    Energy Science and Technology Software Center (OSTI)

    1993-10-22

    One of the most common oil-field treatments is hot oiling to remove paraffin from wells. Even though the practice is common, the thermal effectiveness of the process is not commonly understood. In order for producers to easily understand the thermodynamics of hot oiling, a simple tool is needed for estimating downhole temperatures. Such a tool has been developed that can be distributed as a compiled spreadsheet.

  16. Tips: Water Heating | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Keep your energy bills out of hot water. Insulate your water heater to save energy and money, or choose an on-demand hot water heater to save even more. Keep your energy bills out...

  17. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    SciTech Connect (OSTI)

    David W. Gandy; John P. Shingledecker

    2011-05-11

    Coal-fired power plants are a significant part of the nation???¢????????s power generating capacity, currently accounting for more than 55% of the country???¢????????s total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760???????°C (1400???????°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  18. ISSUANCE 2015-05-12: Energy Conservation Program for Consumer Products: Energy Conservation Standards for Residential Boilers

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Consumer Products: Energy Conservation Standards for Residential Boilers Comment Period Extension.

  19. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    SciTech Connect (OSTI)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  20. SRC burn test in 700-hp oil-designed boiler. Volume 1. Integrated report. Final technical report

    SciTech Connect (OSTI)

    Not Available

    1983-09-01

    This burn test program was conducted during the period of August 1982 to February 1983 to demonstrate that Solvent Refined Coal (SRC) products can displace petroleum as a boiler fuel in oil- and gas-designed boilers. The test program was performed at the U.S. Department of Energy's Pittsburgh Energy Technology Center (PETC). Three forms of SRC (pulverized SRC, a solution of SRC dissolved in process-derived distillates, and a slurry of SRC and water) and No. 6 Fuel Oil were evaluated in the 700-hp (30 x 10/sup 6/ Btu/hour) watertube, oil-designed boiler facility at PETC. The test program was managed by the International Coal Refining Company (ICRC) and sponsored by the Department of Energy. Other organizations were involved as necessary to provide the expertise required to execute the test program. This final report represents an integrated overview of the test program conducted at PETC. More detailed information with preliminary data can be obtained from separate reports prepared by PETC, Southern Research Institute, Wheelabrator-Frye, Babcock and Wilcox, and Combustion Engineering. These are presented as Annex Volumes A-F. 25 references, 41 figures, 15 tables.

  1. Reflux pool-boiler as a heat-transport device for Stirling engines: On-sun test program results

    SciTech Connect (OSTI)

    Andraka, C.E.; Moreno, J.B.; Diver, R.B.; Ginn, W.C.; Dudley, V.; Rawlinson, K.S.

    1990-01-01

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of 75-kW, sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, and x-ray studies of the boiling behavior. Also reported are a fist-order cost analysis, plans for future studies, and the integration of the receiver with a Stirling Thermal Motors STM4-120 Stirling engine. 19 refs., 11 figs.

  2. Clean coal technology: selective catalytic reduction (SCR) technology for the control of nitrogen oxide emissions from coal-fired boilers

    SciTech Connect (OSTI)

    2005-05-01

    The report discusses a project carried out under the US Clean Coal Technology (CCT) Demonstration Program which demonstrated selective catalytic reduction (SCR) technology for the control of NOx emissions from high-sulphur coal-fired boilers under typical boilers conditions in the United States. The project was conducted by Southern Company Services, Inc., who served as a co-funder and as the host at Gulf Power Company's Plant Crist. The SCR process consists of injecting ammonia (NH{sub 3}) into boiler flue gas and passing the flue gas through a catalyst bed where the Nox and NH{sub 3} react to form nitrogen and water vapor. The results of the CCTDP project confirmed the applicability of SCR for US coal-fired power plants. In part as a result of the success of this project, a significant number of commercial SCR units have been installed and are operating successfully in the United States. By 2007, the total installed SCR capacity on US coal-fired units will number about 200, representing about 100,000 MWe of electric generating capacity. This report summarizes the status of SCR technology. 21 refs., 3 figs., 2 tabs., 10 photos.

  3. Advanced, Low/Zero Emission Boiler Design and Operation

    SciTech Connect (OSTI)

    Babcock Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  4. Hot Showers, Fresh Laundry, Clean Dishes | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Hot Showers, Fresh Laundry, Clean Dishes Hot Showers, Fresh Laundry, Clean Dishes March 5, 2013 - 11:17am Addthis The GE GeoSpring™ Electric Heat Pump Water Heater is readily integrated into new and existing home designs. Taking up the same footprint as a traditional 50-gallon tank water heater, the Electric Heat Pump Water Heater uses the existing water heater's plumbing and electrical connections. Credit: GE The GE GeoSpring(tm) Electric Heat Pump Water Heater is readily integrated into

  5. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Kevin Davis; Connie Senior; Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2005-03-31

    This is the nineteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Refurbished corrosion probes were installed at Plant Gavin and operated for approximately 1,300 hours. This quarterly report includes further results from the BYU catalyst characterization lab and the in-situ lab, and includes the first results from a model suitable for comprehensive simulation codes for describing catalyst performance. The SCR slipstream reactor at Plant Gadsden operated for approximately 100 hours during the quarter because of ash blockage in the inlet probe.

  6. Insights into the effect of dilute acid, hot water and alkaline pretreatment on cellulose accessible surface area and overall porosity of Populus

    SciTech Connect (OSTI)

    Meng, Xianzhi; Wells, Tyrone; Sun, Qining; Huang, Fang; Ragauskas, Arthur J.

    2015-06-19

    Pretreatment is known to render biomass more reactive to cellulase by altering the chemical compositions as well as physical structures of biomass. Simons stain technique along with mercury porosimetry were applied on the acid, neutral, and alkaline pretreated materials to measure the accessible surface area of cellulose and pore size distribution of Populus. Results indicated that acid pretreatment is much more effective than water and alkaline pretreatment in terms of cellulose accessibility increase. Further investigation suggests that lignin does not dictate cellulose accessibility to the extent that hemicellulose does, but it does restrict xylan accessibility which in turn controls the access of cellulase to cellulose. The most interesting finding is that severe acid pretreatment significantly decreases the average pore size, i.e., 90% average size decrease could be observed after 60 min dilute acid pretreatment at 160 oC; however, the nano-pore space formed between coated microfibrils is increased after pretreatment, especially for the acid pretreatment, suggesting this particular type of biomass porosity is probably the most fundamental barrier to effective enzymatic hydrolysis.

  7. Insights into the effect of dilute acid, hot water and alkaline pretreatment on cellulose accessible surface area and overall porosity of Populus

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Meng, Xianzhi; Wells, Tyrone; Sun, Qining; Huang, Fang; Ragauskas, Arthur J.

    2015-06-19

    Pretreatment is known to render biomass more reactive to cellulase by altering the chemical compositions as well as physical structures of biomass. Simons stain technique along with mercury porosimetry were applied on the acid, neutral, and alkaline pretreated materials to measure the accessible surface area of cellulose and pore size distribution of Populus. Results indicated that acid pretreatment is much more effective than water and alkaline pretreatment in terms of cellulose accessibility increase. Further investigation suggests that lignin does not dictate cellulose accessibility to the extent that hemicellulose does, but it does restrict xylan accessibility which in turn controls themore » access of cellulase to cellulose. The most interesting finding is that severe acid pretreatment significantly decreases the average pore size, i.e., 90% average size decrease could be observed after 60 min dilute acid pretreatment at 160 °C; moreover, the nano-pore space formed between coated microfibrils is increased after pretreatment, especially for the acid pretreatment, suggesting this particular type of biomass porosity is probably the most fundamental barrier to effective enzymatic hydrolysis.« less

  8. Trash-fired boiler cuts plant's gas use 30%

    SciTech Connect (OSTI)

    Watson, F

    1983-06-27

    A Minneapolis bottling plant will burn trash in a 450-horsepower boiler/incinerator to reduce natural gas consumption 30% and eliminate the costs of hauling and disposing of trash. Combined with a CA1500 heat-recovery system installed in 1982, the project will have a two-year payback. The system is clean enough that even old tires can be burned and still meet air pollution regulations. (DCK)

  9. Integrated Boiler, Superheater & Decomposer Bayonet for Hydrogen Production

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    - Energy Innovation Portal Vehicles and Fuels Vehicles and Fuels Industrial Technologies Industrial Technologies Hydrogen and Fuel Cell Hydrogen and Fuel Cell Find More Like This Return to Search Integrated Boiler, Superheater & Decomposer Bayonet for Hydrogen Production Sandia National Laboratories Contact SNL About This Technology Publications: PDF Document Publication Market Sheet (906 KB) Technology Marketing SummaryWith the growing pressure placed on energy efficiency and reliance

  10. Fort Yukon Wood Energy Program: Wood Boiler Deployment

    Office of Environmental Management (EM)

    By: Karonhiakta'tie Bryan Maracle and Bill Wall - Council of Athabascan Tribal Governments (CATG) - Consortia of 10 Tribal Governments of Interior Alaska - Gwitchyaa Zhee Corporation (GZ Corp) - Alaska Native Claims Settlement Act Village Corporation - Alaska Village Initiatives (AVI) - Rural Alaska economic development organization - First off grid, off road system biomass CHP in the world - 8 miles north of the Arctic Circle - New Power House - Wood Chip Boiler - District Heating loop

  11. Fort Yukon Wood Energy Program: Wood Boiler Deployment

    Office of Environmental Management (EM)

    Fort Yukon Wood Energy Program: Wood Boiler Deployment Department of Energy Tribal Program Review Golden, Colorado March 26, 2014 Presented by: Kelda Britton CATG Department of Natural Resources Please contact me for a full list of citations. kelda@catg.org CATG is a consortium of 10 Gwich'in and Koyukon Athabascan tribes located throughout the Yukon Flats. Arctic Village, Beaver, Birch Creek, Canyon Village, Chalkyitsik, Circle, Fort Yukon, Rampart, Stevens Village and Venetie are the remote

  12. Fort Yukon Wood Energy Program: Wood Boiler Deployment

    Office of Environmental Management (EM)

    Wood Energy Program: Wood Boiler Deployment Department of Energy Tribal Program Review Golden, Colorado May 7 2015 Presented by: Frannie Hughes Gwitchyaa Zhee Corporation CEO Work compiled by Kelda Britton, CATG NR Director Please contact me for a full list of citations. kelda@catg.org CATG is a consortium of 10 Gwich'in and Koyukon Athabascan tribes located throughout the Yukon Flats. Arctic Village, Beaver, Birch Creek, Canyon Village, Chalkyitsik, Circle, Fort Yukon, Rampart, Stevens Village

  13. Mercury control challenge for industrial boiler MACT affected facilities

    SciTech Connect (OSTI)

    2009-09-15

    An industrial coal-fired boiler facility conducted a test program to evaluate the effectiveness of sorbent injection on mercury removal ahead of a fabric filter with an inlet flue gas temperature of 375{sup o}F. The results of the sorbent injection testing are essentially inconclusive relative to providing the facility with enough data upon which to base the design and implementation of permanent sorbent injection system(s). The mercury removal performance of the sorbents was significantly less than expected. The data suggests that 50 percent mercury removal across a baghouse with flue gas temperatures at or above 375{sup o}F and containing moderate levels of SO{sub 3} may be very difficult to achieve with activated carbon sorbent injection alone. The challenge many coal-fired industrial facilities may face is the implementation of additional measures beyond sorbent injection to achieve high levels of mercury removal that will likely be required by the upcoming new Industrial Boiler MACT rule. To counter the negative effects of high flue gas temperature on mercury removal with sorbents, it may be necessary to retrofit additional boiler heat transfer surface or spray cooling of the flue gas upstream of the baghouse. Furthermore, to counter the negative effect of moderate or high SO{sub 3} levels in the flue gas on mercury removal, it may be necessary to also inject sorbents, such as trona or hydrated lime, to reduce the SO{sub 3} concentrations in the flue gas. 2 refs., 1 tab.

  14. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    SciTech Connect (OSTI)

    David W. Gandy; John P. Shingledecker

    2011-04-11

    Forced outages and boiler unavailability in conventional coal-fired fossil power plants is most often caused by fireside corrosion of boiler waterwalls. Industry-wide, the rate of wall thickness corrosion wastage of fireside waterwalls in fossil-fired boilers has been of concern for many years. It is significant that the introduction of nitrogen oxide (NOx) emission controls with staged burners systems has increased reported waterwall wastage rates to as much as 120 mils (3 mm) per year. Moreover, the reducing environment produced by the low-NOx combustion process is the primary cause of accelerated corrosion rates of waterwall tubes made of carbon and low alloy steels. Improved coatings, such as the MCrAl nanocoatings evaluated here (where M is Fe, Ni, and Co), are needed to reduce/eliminate waterwall damage in subcritical, supercritical, and ultra-supercritical (USC) boilers. The first two tasks of this six-task project-jointly sponsored by EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)-have focused on computational modeling of an advanced MCrAl nanocoating system and evaluation of two nanocrystalline (iron and nickel base) coatings, which will significantly improve the corrosion and erosion performance of tubing used in USC boilers. The computational model results showed that about 40 wt.% is required in Fe based nanocrystalline coatings for long-term durability, leading to a coating composition of Fe-25Cr-40Ni-10 wt.% Al. In addition, the long term thermal exposure test results further showed accelerated inward diffusion of Al from the nanocrystalline coatings into the substrate. In order to enhance the durability of these coatings, it is necessary to develop a diffusion barrier interlayer coating such TiN and/or AlN. The third task 'Process Advanced MCrAl Nanocoating Systems' of the six-task project jointly sponsored by the Electric Power Research Institute, EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)- has focused on processing of advanced nanocrystalline coating systems and development of diffusion barrier interlayer coatings. Among the diffusion interlayer coatings evaluated, the TiN interlayer coating was found to be the optimum one. This report describes the research conducted under the Task 3 workscope.

  15. Engineering development of advanced coal-fired low-emission boiler systems: Technical progress report No. 16, July-September 1996

    SciTech Connect (OSTI)

    Barcikowski, G.F.; Borio, R.W.; Bozzuto, C.R.; Burr, D.H.; Cellilli, L.; Fox, J.D.; Gibbons, T.B.; Hargrove, M.J.; Jukkola, G.D.; King, A.M.

    1996-11-27

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Under Task 7--Component development and optimization, the CeraMem filter testing was completed. Due to an unacceptably high flue gas draft loss, which will not be resolved in the POCTF timeframe, a decision was made to change the design of the flue gas cleaning system from Hot SNO{sub x}{sup {trademark}} to an advanced dry scrubber called New Integrated Desulfurization (NID). However, it is recognized that the CeraMem filter still has the potential to be viable in pulverized coal systems. In Task 8-- Preliminary POCTF design, integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle as well as the balance of plant design were completed. Licensing activities continued. A NID system was substituted for the SNO{sub x} Hot Process.

  16. Hot air drum evaporator. [Patent application

    DOE Patents [OSTI]

    Black, R.L.

    1980-11-12

    An evaporation system for aqueous radioactive waste uses standard 30 and 55 gallon drums. Waste solutions form cascading water sprays as they pass over a number of trays arranged in a vertical stack within a drum. Hot dry air is circulated radially of the drum through the water sprays thereby removing water vapor. The system is encased in concrete to prevent exposure to radioactivity. The use of standard 30 and 55 gallon drums permits an inexpensive compact modular design that is readily disposable, thus eliminating maintenance and radiation build-up problems encountered with conventional evaporation systems.

  17. Drilling Complete on Australian Hot Dry Rock Project | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Drilling Complete on Australian Hot Dry Rock Project Drilling Complete on Australian Hot Dry Rock Project January 23, 2008 - 4:37pm Addthis The first commercial attempt to create a commercial geothermal power plant using hot dry rock technology reached a crucial milestone on January 22, when a production well successfully reached its target depth. Hot dry rock technology was invented to draw energy from deep underground areas where geothermal heat is abundant, but no water exists to carry the

  18. CHP Integrated with Burners for Packaged Boilers - Fact Sheet, April 2014 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy CHP Integrated with Burners for Packaged Boilers - Fact Sheet, April 2014 CHP Integrated with Burners for Packaged Boilers - Fact Sheet, April 2014 CMCE, Inc., in collaboration with Altex Technologies Corporation, developed the Boiler Burner Energy System Technology (BBEST), a CHP assembly of a gas-fired simple-cycle 100 kilowatt (kW) microturbine and a new ultra-low NOx gas-fired burner, to increase acceptance of small CHP systems. PDF icon

  19. Development and Demonstration of a Biomass Boiler for Food Processing Applications

    SciTech Connect (OSTI)

    2009-02-01

    Burns & McDonnell Engineering Company, in collaboration with Frito-Lay, Inc., Oak Ridge National Laboratory, CPL Systems, Inc., Alpha Boilers, and Kansas State University will demonstrate use of a biomass boiler in the food processing industry. The 60,000 lb/hr innovative biomass boiler system utilizing a combination of wood waste and tire-derived fuel (TDF) waste will offset all natural gas consumption at Frito-Lay's Topeka, Kansas, processing facility.

  20. Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers - Steam Tip Sheet #25

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on installing turbulators on firetube boilers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  1. Financial Incentives Available for Facilities Affected by the US EPA Boiler MACT Proposed Rule, December 2012

    Broader source: Energy.gov [DOE]

    Overview of incentives for which larger boilers and then CHP systems qualify; Federal incentive programs are discussed and state, utility and local‐level programs.

  2. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators

    Broader source: Energy.gov [DOE]

    This tip sheet outlines the benefits of high-pressure boilers with backpressure turbine-generators as part of optimized steam systems.

  3. Characterization of the U.S. Industrial/Commercial Boiler Population...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heaters, February 2013 Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Recover Heat from Boiler Blowdown...

  4. Evaluation of Exxon donor solvent full-range distillate as a utility boiler

    Office of Scientific and Technical Information (OSTI)

    fuel. Final report (Technical Report) | SciTech Connect Technical Report: Evaluation of Exxon donor solvent full-range distillate as a utility boiler fuel. Final report Citation Details In-Document Search Title: Evaluation of Exxon donor solvent full-range distillate as a utility boiler fuel. Final report The use of Exxon Donor Solvent (EDS) as a utility boiler fuel was evaluated at Southern California Edison Company's Highgrove Unit 4, a Combustion Engineering 44.5 net Mw wall-fired boiler.

  5. Biomass Boiler Market is Projected to Reach USD 8,907.0 Million...

    Open Energy Info (EERE)

    Naval SpA, Hurst Boiler & Welding Co, Inc., Jernforsen Energi System AB, Justsen Energiteknik AS, Kohlbach Group, LAMBION Energy Solutions GmbH, Leroux & Lotz Technologies,...

  6. Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on installing turbulators on firetube boilers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  7. Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers - Steam Tip Sheet #25

    SciTech Connect (OSTI)

    None

    2006-01-01

    This revised AMO tip sheet on installing turbulators on firetube boilers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  8. Florida Sunshine -- Natural Source for Heating Water

    SciTech Connect (OSTI)

    Not Available

    2002-05-01

    This brochure, part of the State Energy Program (SEP) Stellar Project series, describes a utility solar hot water program in Lakeland, Florida. It is the first such utility-run solar hot water program in the country.

  9. Pilgrim Hot Springs, Alaska

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Pilgrim Hot Springs, Alaska PI-Gwen Holdmann Co-PI Anupma Prakash Co-PI Jo Mongrain University of Alaska Fairbanks Validation of Innovative Geothermal Technologies May 19, 2010 This presentation does not contain any proprietary confidential, or otherwise restricted information. Insert photo of your choice 2 | US DOE Geothermal Program eere.energy.gov * Timeline - Project Length (4/1/10-12/1/12) * Preliminary planning complete * Project Funding - Total Project Funding-$6,365,222* - DOE

  10. Session: Hot Dry Rock

    SciTech Connect (OSTI)

    Tennyson, George P. Jr.; Duchane, David V.; Ponden, Raymond F.; Brown, Donald W.

    1992-01-01

    This session at the Geothermal Energy Program Review X: Geothermal Energy and the Utility Market consisted of four presentations: ''Hot Dry Rock - Summary'' by George P. Tennyson, Jr.; ''HDR Opportunities and Challenges Beyond the Long Term Flow Test'' by David V. Duchane; ''Start-Up Operations at the Fenton Hill HDR Pilot Plant'' by Raymond F. Ponden; and ''Update on the Long-Term Flow Testing Program'' by Donald W. Brown.

  11. Water Heating | Department of Energy

    Energy Savers [EERE]

    Water Heating Water Heating September 2, 2015 - 11:07am Addthis Low-flow fixtures will help you reduce your hot water use and save money on your water heating bills. | Photo...

  12. Commercial Solar Hot Water Financing Program

    Broader source: Energy.gov [DOE]

    A variety of financing options will be available depending on the project, including power purchase agreements or energy service agreements. A third party will finance the construction, maintenan...

  13. CPS Energy- Solar Hot Water Rebate Program

    Broader source: Energy.gov [DOE]

    Customers will be responsible for choosing their own contractor from a list of installers registered with CPS Energy. Customers are also responsible for obtaining all applicable permissions and...

  14. Hot Water Distribution System Model Enhancements

    SciTech Connect (OSTI)

    Hoeschele, M.; Weitzel, E.

    2012-11-01

    This project involves enhancement of the HWSIM distribution system model to more accurately model pipe heat transfer. Recent laboratory testing efforts have indicated that the modeling of radiant heat transfer effects is needed to accurately characterize piping heat loss. An analytical methodology for integrating radiant heat transfer was implemented with HWSIM. Laboratory test data collected in another project was then used to validate the model for a variety of uninsulated and insulated pipe cases (copper, PEX, and CPVC). Results appear favorable, with typical deviations from lab results less than 8%.

  15. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of Nitrogen Oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1995

    SciTech Connect (OSTI)

    1996-05-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor.

  16. METHANE DE-NOX FOR UTILITY PC BOILERS

    SciTech Connect (OSTI)

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2001-10-30

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included completion of the equipment fabrication and installation efforts for the 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Final selection of the first two test coals and preliminary selection of the final two test coals were also completed.

  17. Standby cooling system for a fluidized bed boiler

    DOE Patents [OSTI]

    Crispin, Larry G. (Akron, OH); Weitzel, Paul S. (Canal Fulton, OH)

    1990-01-01

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  18. Tips: Water Heating | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Water Heating Tips: Water Heating Keep your energy bills out of hot water. Insulate your water heater to save energy and money, or choose an on-demand hot water heater to save even more. Keep your energy bills out of hot water. Insulate your water heater to save energy and money, or choose an on-demand hot water heater to save even more. Water heating is the second largest energy expense in your home. It typically accounts for about 18% of your utility bill after heating and cooling. There are

  19. Hot cell examination table

    DOE Patents [OSTI]

    Gaal, Peter S. (Monroeville, PA); Ebejer, Lino P. (Weston, MA); Kareis, James H. (Slickville, PA); Schlegel, Gary L. (McKeesport, PA)

    1991-01-01

    A table for use in a hot cell or similar controlled environment for use in examining specimens. The table has a movable table top that can be moved relative to a table frame. A shaft is fixedly mounted to the frame for axial rotation. A shaft traveler having a plurality of tilted rollers biased against the shaft is connected to the table top such that rotation of the shaft causes the shaft traveler to roll along the shaft. An electromagnetic drive is connected to the shaft and the frame for controllably rotating the shaft.

  20. Hot Summer | Jefferson Lab

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Hot Summer July 27, 2010 One might think that we should be into the lazy, hazy days of summer. In contrast, since the beginning of June we have experienced a heat wave, and I am not referring to the "typical" Virginia summer with 100 degrees Fahrenheit registering on the thermometer. On June 1, we made our strategic plan presentation to the Office of Science. June 3, we made our mid-year performance presentation to the local Thomas Jefferson Site Office. June 6-9, the users held their

  1. HBLED Hot Testing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    HBLED Hot Testing 2014 Building Technologies Office Peer Review Dr. Richard Solarz, richard.solarz@kla-tencor.com KLA-Tencor Project Summary Timeline: Start date: 9/20/12 Planned end date: Early 2015 (3 or 4 month ext. request planned) Key Milestones: 1. Initial maps of CIE variation vs phosphor and film temperature variations 7/18/2013 actual 9/19/2013 2. LED partner crosscheck 2/24/2014 actual 1/13/2013 3. Conceptual Design for high throughput tool 7/28/2014 Budget: $3,994,729 DOE, $4,626,422

  2. Kelley Hot Spring Geothermal Project: Kelly Hot Spring Agricultural Center conceptual design

    SciTech Connect (OSTI)

    Longyear, A.B.

    1980-06-01

    The proposed core activity in the Kelly Hot Spring Agricultural Center is a nominal 1200 sow swine raising complex. The swine raising is to be a totally confined operation for producing premium pork in controlled environment facilities that utilize geothermal energy. The complex will include a feedmill for producing the various feed formulae required for the animals from breeding through gestation, farrowing, nursery, growing and finishing. The market animals are shipped live by truck to slaughter in Modesto, California. A complete waste management facility will include manure collection from all raising areas, transport via a water flush sysem to methane (biogas) generators, manure separation, settling ponds and disposition of the surplus agricultural quality water. The design is based upon the best commercial practices in confined swine raising in the US today. The most unique feature of the facility is the utilization of geothermal hot water for space heating and process energy throughout the complex.

  3. Sensing system for detection and control of deposition on pendant tubes in recovery and power boilers

    DOE Patents [OSTI]

    Kychakoff, George; Afromowitz, Martin A; Hugle, Richard E

    2005-06-21

    A system for detection and control of deposition on pendant tubes in recovery and power boilers includes one or more deposit monitoring sensors operating in infrared regions and about 4 or 8.7 microns and directly producing images of the interior of the boiler. An image pre-processing circuit (95) in which a 2-D image formed by the video data input is captured, and includes a low pass filter for performing noise filtering of said video input. An image segmentation module (105) for separating the image of the recovery boiler interior into background, pendant tubes, and deposition. An image-understanding unit (115) matches derived regions to a 3-D model of said boiler. It derives a 3-D structure the deposition on pendant tubes in the boiler and provides the information about deposits to the plant distributed control system (130) for more efficient operation of the plant pendant tube cleaning and operating systems.

  4. Circulating fluidized-bed boiler makes inroads for waste recycling

    SciTech Connect (OSTI)

    1995-09-01

    Circulating fluidized-bed (CFB) boilers have ben used for years in Scandinavia to burn refuse-derived fuel (RDF). Now, Foster Wheeler Power Systems, Inc., (Clinton, N.J.) is bringing the technology to the US. Touted as the world`s largest waste-to-energy plant to use CFB technology, the Robbins (III.) Resource Recovery Facility will have the capacity to process 1,600 tons/d of municipal solid waste (MSW) when it begins operation in early 1997. The facility will have two materials-separation and RDF-processing trains, each with dual trommel screens, magnetic and eddy current separators, and shredders. About 25% of the incoming MSW will be sorted and removed for recycling, while 75% of it will be turned into fuel, with a heat value of roughly 6,170 btu/lb. Once burned in the twin CFB boilers the resulting steam will be routed through a single turbine generator to produce 50,000 mW of electric power.

  5. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Kevin Davis; Connie Senior; Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-12-31

    This is the eighteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Safety equipment for ammonia for the SCR slipstream reactor at Plant Gadsden was installed. The slipstream reactor was started and operated for about 1400 hours during the last performance period. Laboratory analysis of exposed catalyst and investigations of the sulfation of fresh catalyst continued at BYU. Thicker end-caps for the ECN probes were designed and fabricated to prevent the warpage and failure that occurred at Gavin with the previous design. A refurbished ECN probe was successfully tested at the University of Utah combustion laboratory. Improvements were implemented to the software that controls the flow of cooling air to the ECN probes.

  6. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Kevin Davis; Connie Senior Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-09-30

    This is the seventeenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. The SCR slipstream reactor was assembled and installed at Plant Gadsden this quarter. Safety equipment for ammonia had not been installed at the end of the quarter, but will be installed at the beginning of next quarter. The reactor will be started up next quarter. Four ECN corrosion probes were reinstalled at Gavin and collected corrosion data for approximately one month. Two additional probes were installed and removed after about 30 hours for future profilometry analysis. Preliminary analysis of the ECN probes, the KEMA coupons and the CFD modeling results all agree with the ultrasonic tube test measurements gathered by AEP personnel.

  7. PFBC (pressurized fluidized bed combustion) turbocharged boiler design and economic study: Volume 1, Executive summary: Final report

    SciTech Connect (OSTI)

    Not Available

    1987-11-01

    A coal combustion technology that promises to reduce the cost of electrical power is pressurized fluidized bed combustion (PFBC). Since a PFBC boiler is physically smaller than a conventional pulverized coal fired boiler with a flue gas desulfurization system (PC/FGD) and the same power rating shop assembly and modularized shipment to the power plant site can be considered. Modular construction can substantially reduce the overall design/construction time. Emission controls are equivalent to, or better than, conventional PC/FGD units, and the PFBC combustor can tolerate coals with a wider range of characteristics. Two PFBC plants and the reference PC/FGD plant were each to have four nominal 250 MW(e) units to be completed for start-up at one year intervals. To establish a well defined consistent design basis for all units, the turbine-generator and steam cycle of a recently constructed 250 MW(e) unit (designed by Fluor and built under Fluor construction management) was selected and made the common element in both of the PFBC plants and the reference PC/FGD plant. Steam conditions of 2400 psia, 1000/sup 0/F were to be identical for all units as were the steam flows for the design load range of 50% to steam turbine valves-wide-open with inlet steam pressure 5% over design pressure (VWO 5% OP). The study produced three plant designs - a 4-unit turbocharged PFBC using bubbling bed technology, a 4-unit turbocharged PFBC using circulating bed technology, and a 4-unit PC/FGD reference plant using conventional pulverized coal technology coupled with wet limestone scrubber technology. The hot gas clean-up system, operating at these more modest temperatures, is capable of reducing the particulate in the gas to a level which meets EPA/NSPS standards without further cleanup. With this level of cleanup, service conditions for the turbocharger turbine are tolerable in commercially available designs and materials. 48 figs., 14 tabs.

  8. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    SciTech Connect (OSTI)

    Fisher, Steve; Knapp, David

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  9. Hot Spot | Open Energy Information

    Open Energy Info (EERE)

    definitions:Wikipedia Reegle Tectonic Settings List of tectonic settings known to host modern geothermal systems: Extensional Tectonics Subduction Zone Rift Zone Hot Spot...

  10. Water Heating | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Water Heating Water Heating Low-flow fixtures will help you reduce your hot water use and save money on your water heating bills. | Photo courtesy of Huntington Veterans Medical Ctr. Low-flow fixtures will help you reduce your hot water use and save money on your water heating bills. | Photo courtesy of Huntington Veterans Medical Ctr. Water heating accounts for about 18% of your home's energy use. Reducing your hot water use, employing energy-saving strategies, and choosing an energy efficient

  11. Solar water heaters | Open Energy Information

    Open Energy Info (EERE)

    Solar water heaters (Redirected from - Solar Hot Water) Jump to: navigation, search (The following text is derived from the United States Department of Energy's description of...

  12. Tankless Gas Water Heater Performance - Building America Top...

    Energy Savers [EERE]

    Tankless Gas Water Heater Performance - Building America Top Innovation Tankless Gas Water Heater Performance - Building America Top Innovation This photo shows a hot water heater ...

  13. Building America Webinar: Central Multifamily Water Heating Systems -

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy-Efficient Controls for Multifamily Domestic Hot Water | Department of Energy Energy-Efficient Controls for Multifamily Domestic Hot Water Building America Webinar: Central Multifamily Water Heating Systems - Energy-Efficient Controls for Multifamily Domestic Hot Water This presentation will be delivered at the U.S. Department of Energy Building America webinar on January 21, 2015, by Jordan Dentz and Eric Ansanelli of the Levy Partnership. Central domestic hot water (CDHW) systems are

  14. Hot Leg Piping Materials Issues

    SciTech Connect (OSTI)

    V. Munne

    2006-07-19

    With Naval Reactors (NR) approval of the Naval Reactors Prime Contractor Team (NRPCT) recommendation to develop a gas cooled reactor directly coupled to a Brayton power conversion system as the space nuclear power plant (SNPP) for Project Prometheus (References a and b) the reactor outlet piping was recognized to require a design that utilizes internal insulation (Reference c). The initial pipe design suggested ceramic fiber blanket as the insulation material based on requirements associated with service temperature capability within the expected range, very low thermal conductivity, and low density. Nevertheless, it was not considered to be well suited for internal insulation use because its very high surface area and proclivity for holding adsorbed gases, especially water, would make outgassing a source of contaminant gases in the He-Xe working fluid. Additionally, ceramic fiber blanket insulating materials become very friable after relatively short service periods at working temperatures and small pieces of fiber could be dislodged and contaminate the system. Consequently, alternative insulation materials were sought that would have comparable thermal properties and density but superior structural integrity and greatly reduced outgassing. This letter provides technical information regarding insulation and materials issues for the Hot Leg Piping preconceptual design developed for the Project Prometheus space nuclear power plant (SNPP).

  15. Techno-economic analysis of wood biomass boilers for the greenhouse industry

    SciTech Connect (OSTI)

    Chau, J.; Sowlati, T.; Sokhansanj, Shahabaddine; Bi, X.T.; Preto, F.; Melin, Staffan

    2009-01-01

    The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO2) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas.

  16. Hot hollow cathode gun assembly

    DOE Patents [OSTI]

    Zeren, J.D.

    1983-11-22

    A hot hollow cathode deposition gun assembly includes a hollow body having a cylindrical outer surface and an end plate for holding an adjustable heat sink, the hot hollow cathode gun, two magnets for steering the plasma from the gun into a crucible on the heat sink, and a shutter for selectively covering and uncovering the crucible.

  17. Design and development for a low emission boiler system

    SciTech Connect (OSTI)

    Not Available

    1994-06-01

    The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

  18. Computation Modeling and Assessment of Nanocoatings for Ultra Supercritical Boilers

    SciTech Connect (OSTI)

    J. Shingledecker; D. Gandy; N. Cheruvu; R. Wei; K. Chan

    2011-06-21

    Forced outages and boiler unavailability of coal-fired fossil plants is most often caused by fire-side corrosion of boiler waterwalls and tubing. Reliable coatings are required for Ultrasupercritical (USC) application to mitigate corrosion since these boilers will operate at a much higher temperatures and pressures than in supercritical (565 C {at} 24 MPa) boilers. Computational modeling efforts have been undertaken to design and assess potential Fe-Cr-Ni-Al systems to produce stable nanocrystalline coatings that form a protective, continuous scale of either Al{sub 2}O{sub 3} or Cr{sub 2}O{sub 3}. The computational modeling results identified a new series of Fe-25Cr-40Ni with or without 10 wt.% Al nanocrystalline coatings that maintain long-term stability by forming a diffusion barrier layer at the coating/substrate interface. The computational modeling predictions of microstructure, formation of continuous Al{sub 2}O{sub 3} scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. Advanced coatings, such as MCrAl (where M is Fe, Ni, or Co) nanocrystalline coatings, have been processed using different magnetron sputtering deposition techniques. Several coating trials were performed and among the processing methods evaluated, the DC pulsed magnetron sputtering technique produced the best quality coating with a minimum number of shallow defects and the results of multiple deposition trials showed that the process is repeatable. scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. The cyclic oxidation test results revealed that the nanocrystalline coatings offer better oxidation resistance, in terms of weight loss, localized oxidation, and formation of mixed oxides in the Al{sub 2}O{sub 3} scale, than widely used MCrAlY coatings. However, the ultra-fine grain structure in these coatings, consistent with the computational model predictions, resulted in accelerated Al diffusion from the coating into the substrate. An effective diffusion barrier interlayer coating was developed to prevent inward Al diffusion. The fire-side corrosion test results showed that the nanocrystalline coatings with a minimum number of defects have a great potential in providing corrosion protection. The coating tested in the most aggressive environment showed no evidence of coating spallation and/or corrosion attack after 1050 hours exposure. In contrast, evidence of coating spallation in isolated areas and corrosion attack of the base metal in the spalled areas were observed after 500 hours. These contrasting results after 500 and 1050 hours exposure suggest that the premature coating spallation in isolated areas may be related to the variation of defects in the coating between the samples. It is suspected that the cauliflower-type defects in the coating were presumably responsible for coating spallation in isolated areas. Thus, a defect free good quality coating is the key for the long-term durability of nanocrystalline coatings in corrosive environments. Thus, additional process optimization work is required to produce defect-free coatings prior to development of a coating application method for production parts.

  19. Novel Surface Modification Method for Ultrasupercritical Coal-Fired Boilers

    SciTech Connect (OSTI)

    Xiao, T. Danny

    2013-05-22

    US Department of Energy seeks an innovative coating technology for energy production to reduce the emission of SOx, NOx, and CO2 toxic gaseous species. To realize this need, Inframat Corporation (â??IMCâ?) proposed an SPS thermal spray coating technique to produce ultrafine/nanocoatings that can be deposited onto the surfaces of high temperature boiler tubes, so that higher temperatures of boiler operation becomes possible, leading to significantly reduced emission of toxic gaseous species. It should be noted that the original PI was Dr. Xinqing Ma, who after 1.5 year conducting this project left Inframat in December, 2008. Thus, the PI was transferred to Dr. Danny Xiao, who originally co-authored the proposal with Dr. Ma, in order to carry the project into a completion. Phase II Objectives: The proposed technology has the following attributes, including: (1). Dispersion of a nanoparticle or alloyed particle in a solvent to form a uniform slurry feedstock; (2). Feeding of the slurry feedstock into a thermal spray flame, followed by deposition of the slurry feedstock onto substrates to form tenacious nanocoatings; (3). High coating performance: including high bonding strength, and high temperature service life in the temperature range of 760oC/1400oF. Following the above premises, our past Phase I project has demonstrated the feasibility in small scale coatings on boiler substrates. The objective of this Phase II project was to focus on scale-up the already demonstrated Phase I work for the fabrication of SPS coatings that can satisfy DOEâ??s emission reduction goals for energy production operations. Specifically, they are: (1). Solving engineering problems to scale-up the SPS-HVOF delivery system to a prototype production sub-delivery system; (2). Produce ultrafine/nanocoatings using the scale-up prototype system; (3). Demonstrate the coated components using the scale-up device having superior properties. Proposed Phase II Tasks: In the original Phase II proposal, we have six (6) technical tasks plus one (1) reporting task, as described below: Task 1 â?? Scale-up and optimize the SPS process; Task 2 â?? Coating design and fabrication with desired microstructure; Task 3 â?? Evaluate microstructure and physical properties; Task 4 â?? Test performance of long-term corrosion and erosion; Task 5 â?? Test mechanical property and reliability; Task 6 â?? Coating of a prototype boiler tube for evaluation; Task 7 â?? Reporting task. To date, we have already completed all the technical tasks of 1 through 6. Major Phase II Achievements: In this four (4) year working period, Inframat had spent great effort to complete the proposed tasks. The project had been completed; the goals have been accomplished. Major achievements obtained include: (1). Developed a prototype scale-up slurry feedstock delivery system for thermal spray coatings; (2). Successfully coated high performance coatings using this scale-up slurry delivery system; (3). Commercial applications in energy efficiency and clean energy components have been developed using this newly fabricated slurry feedstock delivery system.

  20. ISSUANCE 2016-02-22: Energy Conservation Program for Certain Commercial and Industrial Equipment: Test Procedures for Commercial Packaged Boilers, Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Certain Commercial and Industrial Equipment: Test Procedures for Commercial Packaged Boilers

  1. The reapplication of energetic materials as boiler fuels

    SciTech Connect (OSTI)

    Buckley, S.G.; Sclippa, G.C.; Ross, J.R.

    1997-02-01

    Decommissioning of weapons stockpiles, off-specification production, and upgrading of weapons systems results in a large amount of energetic materials (EM) such as rocket propellant and primary explosives that need to be recycled or disposed of each year. Presently, large quantities of EM are disposed of in a process known as open-burn/open-detonation (OB/OD), which not only wastes their energy content, but may release large quantities of hazardous material into the environment. Here the authors investigate the combustion properties of several types of EM to determine the feasibility of reapplication of these materials as boiler fuels, a process that could salvage the energy content of the EM as well as mitigate any potential adverse environmental impact. Reapplication requires pretreatment of the fuels to make them safe to handle and to feed. Double-base nitrocellulose and nitroglycerin, trinitrotoluene (TNT), nitroguanidine, and a rocket propellant binder primarily composed of polybutidiene impregnated with aluminum flakes have been burned in a 100-kW downfired flow reactor. Most of these fuels have high levels of fuel-bound nitrogen, much of it bound in the form of nitrate groups, resulting in high NO{sub x} emissions during combustion. The authors have measured fuel-bound nitrate conversion efficiencies to NO{sub x} of up to 80%, suggesting that the nitrate groups do not follow the typical path of fuel nitrogen through HCN leading to NO{sub x}, but rather form NO{sub x} directly. They show that staged combustion is effective in reducing NO{sub x} concentrations in the postcombustion gases by nearly a factor of 3. In the rocket binder, measured aluminum particle temperatures in excess of 1700{degrees}C create high levels of thermal NO{sub x}, and also generate concern that molten aluminum particles could potentially damage boiler equipment. Judicious selection of the firing method is thus required for aluminum-containing materials.

  2. Boiler heat transfer modeling using CEMS data with application to fouling analysis

    SciTech Connect (OSTI)

    Zibas, S.J.; Idem, S.A.

    1996-12-31

    A mathematical boiler heat transfer simulation for coal-fired plants is described. Required model input includes boiler geometry, fuel composition, and limited CEMS data that are typically available. Radiation heat transfer in the furnace is calculated using curve-fits to the Hottel charts. The model employs empirical heat transfer coefficient correlations to evaluate convection heat transfer to various boiler component surfaces. Fouling/slagging can be accounted for by including fouling resistance in the calculation of the overall heat transfer coefficient of each component. Model performance predictions are compared to cases available in the literature. Results from parametric studies are presented.

  3. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    SciTech Connect (OSTI)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of fuels, oxyprocess variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. The results from the 15 MWth testing in the BSF and complimentary bench-scale testing are addressed in this volume (Volume II) of the final report. The results of the modeling efforts (Volume III) and the oxy boiler design efforts (Volume IV) are reported in separate volumes.

  4. Task 2: Materials for Advanced Boiler and Oxy-combustion Systems

    SciTech Connect (OSTI)

    Holcolm, Gordon R.; McGhee, Barry

    2009-05-01

    The PowerPoint presentation provides an overview of the tasks for the project: Characterize advanced boiler (oxy-fuel combustion, biomass co-fired) gas compositions and ash deposits; Generate critical data on the effects of environmental conditions; develop a unified test method with a view to future standardization; Generate critical data for coating systems for use in advanced boiler systems; Generate critical data for flue gas recycle piping materials for oxy-fuel systems; and, Compile materials performance data from laboratory and pilot plant exposures of candidate alloys for use in advanced boiler systems.

  5. Combined Heat and Power (CHP) Integrated with Burners for Packaged Boilers

    Office of Environmental Management (EM)

    | Department of Energy Combined Heat and Power (CHP) Integrated with Burners for Packaged Boilers Combined Heat and Power (CHP) Integrated with Burners for Packaged Boilers Providing Clean, Low-Cost, Onsite Distributed Generation at Very High Fuel Efficiency This project integrated a gas-fired, simple-cycle 100 kilowatt (kW) microturbine (SCMT) with a new ultra-low nitrogen oxide (NOx) gas-fired burner (ULNB) to develop a combined heat and power (CHP) assembly called the Boiler Burner Energy

  6. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators, Energy Tips: STEAM, Steam Tip Sheet #22 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators When specifying a new boiler, consider a high-pressure boiler with a backpressure steam turbine-generator placed between the boiler and the steam distribution network. A turbine-generator can often produce enough electricity to justify the capital cost of purchasing the higher-pressure boiler and the turbine-generator. Since boiler fuel usage per unit of steam production increases with boiler pressure, facilities

  7. Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers, Energy Tips: STEAM, Steam Tip Sheet #25 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers Firetube Boilers The packaged fretube boiler is the most common boiler design used to provide heating or process steam in industrial and heavy commercial applications. The American Boiler Manufacturers Association (ABMA) surveyed sales of high-pressure [15- to 350-pounds-per-square-inch-gauge (psig)] fretube and small watertube boilers between 1978 and 1994. ABMA found that fretube boilers comprised more than 85% of the

  8. Minimize Boiler Short Cycling Losses, Energy Tips: STEAM, Steam Tip Sheet #16 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 Minimize Boiler Short Cycling Losses Boiler "short cycling" occurs when an oversized boiler quickly satisfes process or space heating demands, and then shuts down until heat is again required. Process heating demands can change over time. Boilers may have been oversized for additions or expansions that never occurred. Installing energy conservation or heat recovery measures may also reduce the heat demand. As a result, a facility may have multiple boilers, each rated at several times

  9. Buildings Energy Data Book: 7.3 Efficiency Standards for Residential HVAC

    Buildings Energy Data Book [EERE]

    3 Efficiency Standards for Residential Boilers Effective for products manufactured before September 1, 2012 AFUE(%) (1) Boilers (excluding gas steam) Gas Steam Boilers Effective for products manufactured on or after September 1, 2012 (2) AFUE (%) (1) No Constant Burning Pilot Automatic Means for Adjusting Water Temperature Gas Steam No Constant Burning Pilot Oil Hot Water Automatic Means for Adjusting Water Temperature Oil Steam None Electric Hot water Automatic Means for Adjusting Water

  10. Hot Springs Wind Farm | Open Energy Information

    Open Energy Info (EERE)

    Wind Farm Jump to: navigation, search Name Hot Springs Wind Farm Facility Hot Springs Sector Wind energy Facility Type Commercial Scale Wind Facility Status In Service Owner Idaho...

  11. San Francisco Turns Up The Heat In Push To Eliminate Old Boilers

    Broader source: Energy.gov [DOE]

    San Francisco’s extensive stock of multifamily properties is getting some critical assistance in replacing old and inefficient boilers with new, high-efficiency heating systems using Energy Efficiency and Conservation Block Grant (EECBG) funds.

  12. 2014-02-07 Issuance: Test Procedure for Commercial Packaged Boilers; Request for Information

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register request for information regarding test procedures for commercial packaged boilers, as issued by the Deputy Assistant Secretary for Energy Efficiency on February 7, 2014.

  13. 2014-01-31 Issuance: Energy Conservation Standards for Residential Boilers; Notice of Data Availability

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of data availability regarding energy conservation standards for residential boilers, as issued by the Deputy Assistant Secretary for Energy Efficiency on January 31, 2014.

  14. Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program

    Broader source: Energy.gov [DOE]

    The New Hampshire Public Utilities Commission (PUC) is offering rebates of 30% of the installed cost of qualifying new residential bulk-fed, wood-pellet central heating boilers or furnaces. The...

  15. Measure Guideline. Condensing Boilers - Control Strategies for Optimizing Performance and Comfort in Residential Applications

    SciTech Connect (OSTI)

    Arena, L.

    2013-05-01

    This guide is intended for designers and installers of hydronic heating systems interested in maximizing the overall system efficiency of condensing boilers when coupled with baseboard convectors. It is applicable to new and retrofit projects.

  16. Gas turbines for coal-fired turbocharged PFBC boiler power plants

    SciTech Connect (OSTI)

    Wenglarz, R.; Drenker, S.

    1984-11-01

    A coal-fired turbocharged boiler using fluidized bed combustion at high pressure would be more compact than a pulverized coal fired boiler. The smaller boiler size could permit the utility industry to adopt efficient modular construction methods now widely used in other industries. A commercial turbocharger of the capacity needed to run a 250 MW /SUB e/ power plant does not exist; commercial gas turbines of the correct capacity exist, but they are not matched to this cycle's gas temperature of less than 538/sup 0/C (1000/sup 0/F). In order to avoid impeding the development of the technology, it will probably be desirable to use existing machines to the maximum extent possible. This paper explores the advantages and disadvantages of applying either standard gas turbines or modified standard gas turbines to the turbocharged boiler.

  17. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators - Steam Tip Sheet #22

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on installing high-pressure boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  18. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on installing high-pressure boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  19. EECBG Success Story: San Francisco Turns Up The Heat In Push To Eliminate Old Boilers

    Broader source: Energy.gov [DOE]

    San Francisco’s extensive stock of multifamily properties is getting some critical assistance in replacing old and inefficient boilers with new, high-efficiency heating systems using Energy Efficiency and Conservation Block Grant (EECBG) funds. Learn more.

  20. District cooling gets hot

    SciTech Connect (OSTI)

    Seeley, R.S.

    1996-07-01

    Utilities across the country are adopting cool storage methods, such as ice-storage and chilled-water tanks, as an economical and environmentally safe way to provide cooling for cities and towns. The use of district cooling, in which cold water or steam is pumped to absorption chillers and then to buildings via a central community chiller plant, is growing strongly in the US. In Chicago, San Diego, Pittsburgh, Baltimore, and elsewhere, independent district-energy companies and utilities are refurbishing neglected district-heating systems and adding district cooling, a technology first developed approximately 35 years ago.

  1. NO{sub x} control using natural gas reburn on an industrial cyclone boiler

    SciTech Connect (OSTI)

    Farzan, H.; Maringo, G.J.; Beard, C.T.; Weed, G.E.; Pratapas, J.

    1996-12-31

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, has been retrofitted with the gas reburn technology developed by the Babcock and Wilcox (B and W) Company to reduce NO{sub x} emissions in order to comply with the New York State regulations adopted in conformance with the Title I of the Clean Air Act Amendments (CAAA) of 1990. At the peak load, the ozone nonattainment required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit for cyclone boilers in this regulation is 56%. Eastman Kodak Company and the Gas Research Institute (GRI) are co-sponsoring this project. Chevron has supplied the natural gas. Equipment installation for the gas reburn system was performed in a September 1995 outage. Boiler No. 43`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow (or approximately equivalent to 60 MW{sub e}). Because of the compact boiler design, there is insufficient furnace residence time to use coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Contingent upon successful completion of this gas reburn project, modification of Kodak`s other cyclone boilers to include reburn technology will be consideredd. The paper will describe B and W`s gas reburn data from a cyclone-equipped pilot facility (B and W`s Small Boiler Simulator), gas reburn system design, manufacturing, and installation information specific to Kodak`s Unit No. 43. In addition, the paper will discuss numerical modeling and the full-scale commercial boiler test results.

  2. NO{sub x} control using natural gas reburn on an industrial cyclone boiler

    SciTech Connect (OSTI)

    Farzan, H.; Maringo, G.J.; Beard, C.T.; Weed, G.E.; Pratapas, J.

    1997-07-01

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, has been retrofitted with the gas reburn. technology developed by the Babcock & Wilcox (B&W) Company to reduce NO{sub x} emissions in order to comply with the New York State regulations adopted in conformance with the Title I of the Clean Air Act Amendments (CAAA) of 1990. At the peak load, the ozone nonattainment required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit for cyclone boilers in this regulation is 56%. Eastman Kodak Company and the Gas Research Institute (GRI) are co-sponsoring this project. Chevron has supplied the natural gas. Equipment installation for the gas reburn system was performed in a September 1995 outage. Boiler No. 43`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow (or approximately equivalent to 60 MW{sub e}). Because of the compact boiler design, there is insufficient furnace residence time to use coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Contingent upon successful completion of this gas reburn project, modification of Kodak`s other cyclone boilers to include reburn technology will be considered. The paper will describe B&W`s gas reburn data from a cyclone-equipped pilot facility (B&W`s Small Boiler Simulator), gas reburn system design, manufacturing, and installation information specific to Kodak`s Unit No. 43. In addition, the paper will discuss numerical modeling and the full-scale commercial boiler test results.

  3. Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers

    SciTech Connect (OSTI)

    Not Available

    1990-01-01

    The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE's Clean Coal Technology Program Round II.

  4. EECBG Success Story: Biomass Boiler to Heat Oregon School | Department of

    Office of Environmental Management (EM)

    Energy Biomass Boiler to Heat Oregon School EECBG Success Story: Biomass Boiler to Heat Oregon School April 26, 2011 - 3:56pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain The site for

  5. Slurry burner for mixture of carbonaceous material and water

    DOE Patents [OSTI]

    Nodd, Dennis G.; Walker, Richard J.

    1987-01-01

    A carbonaceous material-water slurry burner includes a high pressure tip-emulsion atomizer for directing a carbonaceous material-water slurry into a combustion chamber for burning therein without requiring a support fuel or oxygen enrichment of the combustion air. Introduction of the carbonaceous material-water slurry under pressure forces it through a fixed atomizer wherein the slurry is reduced to small droplets by mixing with an atomizing air flow and directed into the combustion chamber. The atomizer includes a swirler located immediately adjacent to where the fuel slurry is introduced into the combustion chamber and which has a single center channel through which the carbonaceous material-water slurry flows into a plurality of diverging channels continuous with the center channel from which the slurry exits the swirler immediately adjacent to an aperture in the combustion chamber. The swirler includes a plurality of slots around its periphery extending the length thereof through which the atomizing air flows and by means of which the atomizing air is deflected so as to exert a maximum shear force upon the carbonaceous material-water slurry as it exits the swirler and enters the combustion chamber. A circulating coolant system or boiler feed water is provided around the periphery of the burner along the length thereof to regulate burner operating temperature, eliminate atomizer plugging, and inhibit the generation of sparklers, thus increasing combustion efficiency. A secondary air source directs heated air into the combustion chamber to promote recirculation of the hot combustion gases within the combustion chamber.

  6. The decay of hot nuclei

    SciTech Connect (OSTI)

    Moretto, L.G.; Wozniak, G.J.

    1988-11-01

    The formation of hot compound nuclei in intermediate-energy heavy ion reactions is discussed. The statistical decay of such compound nuclei is responsible for the abundant emission of complex fragments and high energy gamma rays. 43 refs., 23 figs.

  7. Development of the first demonstration CFB boiler for gas and steam cogeneration

    SciTech Connect (OSTI)

    Fang, M; Luo, Z.; Li, X.; Wang, Q.; Shi, Z.; Ni, M.; Cen, K.

    1997-12-31

    To solve the shortage of gas and steam supply in the small towns of the country, a new gas steam cogeneration system has been developed. On the basis of the fundamental research on the system, a demonstration gas steam cogeneration system has been designed. As the phase 1 of the project, a 75t/h demonstration CFB boiler for gas steam cogeneration has been erected and operated at Yangzhong Thermal Power Plant of China. This paper introduces the first 75t/h demonstration CFB boiler for gas steam cogeneration. Due to the need of gas steam cogeneration process, the boiler has the features of high temperature cyclone separation, high solid recycle ratio, staged combustion and an external heat exchanger adjusting bed temperature and heat load. The operation results show that the boiler has wide fuel adaptability and the heating value of the coal changes from 14MJ/Kg to 25MJ/Kg. The heat load changes from 85t/h to 28t/h while steam parameter is maintained at the normal conditions. The combustion efficiency of the boiler attain 98%. The boiler design and operation experiences may be a guide to the design and operation of larger CFB units in the future.

  8. Technology Solutions Case Study: Advanced Boiler Load Monitoring Controls, Chicago, Illinois

    SciTech Connect (OSTI)

    2014-09-01

    Most of Chicagos older multifamily housing stock is heated by centrally metered steam or hydronic systems. The cost of heat is typically absorbed into the owners operating cost and is then passed to tenants. Central boilers typically have long service lifetimes; the incentive for retrofit system efficiency upgrades is greater than equipment replacement for the efficiency-minded owner. System improvements as the low-hanging fruit are familiar, from improved pipe insulation to aftermarket controls such as outdoor temperature reset (OTR) or lead/lag controllers for sites with multiple boilers. Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. In this project, the Building America team Partnership for Advanced Residential Retrofit (PARR) installed and monitored an ALM aftermarket controller, the M2G from Greffen Systems, at two Chicago area multifamily buildings with existing OTR control. Results show that energy savings depend on the degree to which boilers are oversized for their load, represented by cycling rates. Also, savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, oversized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less oversized boilers at another site showed muted savings.

  9. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    SciTech Connect (OSTI)

    Shen, Bo; Price, Lynn K; Lu, Hongyou; Liu, Xu; Tsen, Katherine; Xiangyang, Wei; Yunpeng, Zhang; Jian, Guan; Rui, Hou; Junfeng, Zhang; Yuqun, Zhuo; Shumao, Xia; Yafeng, Han; Manzhi, Liu

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  10. Nitrogen oxides emission control options for coal-fired electric utility boilers

    SciTech Connect (OSTI)

    Ravi K. Srivastava; Robert E. Hall; Sikander Khan; Kevin Culligan; Bruce W. Lani

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at 150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/106 Btu. 106 refs., 6 figs., 6 tabs.

  11. Solar Water Heaters | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Water Heating » Solar Water Heaters Solar Water Heaters Solar panels heat water that is delivered to a storage tank.| Photo courtesy of David Springer, National Renewable Energy Laboratory Solar panels heat water that is delivered to a storage tank.| Photo courtesy of David Springer, National Renewable Energy Laboratory Solar water heaters -- also called solar domestic hot water systems -- can be a cost-effective way to generate hot water for your home. They can be used in any climate, and the

  12. Life assessment of superheater/reheater tubes in fossil boilers

    SciTech Connect (OSTI)

    Viswanathan, R.; Gehl, S.; Paterson, S.R.; Grunloh, H.

    1995-08-01

    Creep rupture failure of superheater(SH)/-reheater(RH) tubes is a major cause of forced outages of power boilers. A methodology developed recently by EPRI researchers has helped utilities make more informed run/replace decisions for tubes by judiciously combining calculational, nondestructive and destructive evaluations. In this methodology, the tubes/tube assemblies at risk are identified by ultrasonically measuring the thickest steamside oxide scale and thinnest wall thickness in the tubes. The remaining life of each tube/tube assemblies is predicted using a computer code known as TUBELIFE, thus achieving a further level of focus on the tubes/assemblies in the highest risk category. Sacrificial tube samples are then removed from the select locations and subjected to laboratory metallurgical evaluation and isostress rupture testing to refine the remaining life estimates. Research has further refined this methodology by validating the ultrasonic technique for scale measurement, identifying the appropriate stress formula and oxide growth laws and evaluating the limitations of creep damage summation rules and isostress rupture test procedures. This paper provides an overview of the research in the field, and establish a road map for assessing the remaining life of SH/RH tubes.

  13. Life assessment of superheater/reheater tubes in fossil boilers

    SciTech Connect (OSTI)

    Viswanathan, R.; Gehl, S. ); Paterson, S.R. ); Grunloh, H. )

    1994-02-01

    Creep rupture failure of superheater (SH)/reheater (RH) tubes is a major cause of forced outages of power boilers. A methodology developed recently by EPRI and its contractors has helped utilities make more informed run/replace decisions for tubes by judiciously combining calculational, nondestructive, and destructive evaluations. In this methodology, the tubes/tube assemblies at risk are identified by ultrasonically measuring the thickest steamside oxide scale and thinnest wall thickness in the tubes. The remaining life of each tube/tube assembly is predicted using a computer code known as TUBELIFE, thus achieving a further level of focus on the tubes/assemblies in the highest risk'' category. Sacrificial tube samples are then removed from the select locations and subjected to laboratory metallurgical evaluation and isostress rupture testing to refine the remaining life estimates. Research has further refined this methodology by validating the ultrasonic technique for scale measurement, identifying the appropriate stress formula and oxide growths laws and evaluating the limitations of creep damage summation rules and isostress rupture test procedures. This paper provides an overview of the research in the field, and establishes a road map for assessing the remaining life of SH/RH tubes.

  14. Hot Pot Detail - Evidence of Quaternary Faulting

    SciTech Connect (OSTI)

    Lane, Michael

    2013-06-27

    Compilation of published data, field observations and photo interpretation relevant to Quaternary faulting at Hot Pot.

  15. Hot Pot Detail - Evidence of Quaternary Faulting

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Lane, Michael

    Compilation of published data, field observations and photo interpretation relevant to Quaternary faulting at Hot Pot.

  16. HotSpot | Department of Energy

    Office of Environmental Management (EM)

    HotSpot HotSpot Current Central Registry Toolbox Version(s): 2.07.1 Code Owner: Department of Energy, Office of Emergency Operations and Lawrence Livermore National Laboratory (LLNL) Description: The HotSpot Health Physics Code is used for safety-analysis of DOE facilities handling nuclear material. Additionally, HotSpot provides emergency response personnel and emergency planners with a fast, field-portable set of software tools for evaluating incidents involving radioactive material. HotSpot

  17. Effect of bed pressure drop on performance of a CFB boiler

    SciTech Connect (OSTI)

    Hairui Yang; Hai Zhang; Shi Yang; Guangxi Yue; Jun Su; Zhiping Fu

    2009-05-15

    The effect of bed pressure drop and bed inventory on the performances of a circulating fluidized bed (CFB) boiler was studied. By using the state specification design theory, the fluidization state of the gas-solids flow in the furnace of conventional CFB boilers was reconstructed to operate at a much lower bed pressure drop by reducing bed inventory and control bed quality. Through theoretical analysis, it was suggested that there would exist a theoretical optimal value of bed pressure drop, around which the boiler operation can achieve the maximal combustion efficiency and with significant reduction of the wear of the heating surface and fan energy consumption. The analysis was validated by field tests carried out in a 75 t/h CFB boiler. At full boiler load, when bed pressure drop was reduced from 7.3 to 3.2 kPa, the height of the dense zone in the lower furnace decreased, but the solid suspension density profile in the upper furnace and solid flow rate were barely influenced. Consequently, the average heat transfer coefficient in the furnace was kept nearly the same and the furnace temperature increment was less than 17{sup o}C. It was also found that the carbon content in the fly ash decreased first with decreasing bed pressure drop and then increased with further increasing bed pressure drop. The turning point with minimal carbon content was referred to as the point with optimal bed pressure drop. For this boiler, at the optimum point the bed pressure was around 5.7 kPa with the overall excess air ratio of 1.06. When the boiler was operated around this optimal point, not only the combustion efficiency was improved, but also fan energy consumption and wear of heating surface were reduced. 23 refs., 6 figs., 4 tabs.

  18. Sensing system for detection and control of deposition on pendant tubes in recovery and power boilers

    DOE Patents [OSTI]

    Kychakoff, George; Afromowitz, Martin A.; Hogle, Richard E.

    2008-10-14

    A system for detection and control of deposition on pendant tubes in recovery and power boilers includes one or more deposit monitoring sensors operating in infrared regions of about 4 or 8.7 microns and directly producing images of the interior of the boiler, or producing feeding signals to a data processing system for information to enable a distributed control system by which the boilers are operated to operate said boilers more efficiently. The data processing system includes an image pre-processing circuit in which a 2-D image formed by the video data input is captured, and includes a low pass filter for performing noise filtering of said video input. It also includes an image compensation system for array compensation to correct for pixel variation and dead cells, etc., and for correcting geometric distortion. An image segmentation module receives a cleaned image from the image pre-processing circuit for separating the image of the recovery boiler interior into background, pendant tubes, and deposition. It also accomplishes thresholding/clustering on gray scale/texture and makes morphological transforms to smooth regions, and identifies regions by connected components. An image-understanding unit receives a segmented image sent from the image segmentation module and matches derived regions to a 3-D model of said boiler. It derives a 3-D structure the deposition on pendant tubes in the boiler and provides the information about deposits to the plant distributed control system for more efficient operation of the plant pendant tube cleaning and operating systems.

  19. Solar Water Heaters | Department of Energy

    Energy Savers [EERE]

    Solar Water Heaters Solar Water Heaters Solar panels heat water that is delivered to a storage tank.| Photo courtesy of David Springer, National Renewable Energy Laboratory Solar panels heat water that is delivered to a storage tank.| Photo courtesy of David Springer, National Renewable Energy Laboratory Solar water heaters -- also called solar domestic hot water systems -- can be a cost-effective way to generate hot water for your home. They can be used in any climate, and the fuel they use --

  20. Water Heating | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Low-flow fixtures will help you reduce your hot water use and save money on your water heating bills. | Photo courtesy of Huntington Veterans Medical Ctr. Low-flow fixtures will...

  1. Promethus Hot Leg Piping Concept

    SciTech Connect (OSTI)

    AM Girbik; PA Dilorenzo

    2006-01-24

    The Naval Reactors Prime Contractor Team (NRPCT) recommended the development of a gas cooled reactor directly coupled to a Brayton energy conversion system as the Space Nuclear Power Plant (SNPP) for NASA's Project Prometheus. The section of piping between the reactor outlet and turbine inlet, designated as the hot leg piping, required unique design features to allow the use of a nickel superalloy rather than a refractory metal as the pressure boundary. The NRPCT evaluated a variety of hot leg piping concepts for performance relative to SNPP system parameters, manufacturability, material considerations, and comparison to past high temperature gas reactor (HTGR) practice. Manufacturability challenges and the impact of pressure drop and turbine entrance temperature reduction on cycle efficiency were discriminators between the piping concepts. This paper summarizes the NRPCT hot leg piping evaluation, presents the concept recommended, and summarizes developmental issues for the recommended concept.

  2. Hot Gas Halos in Galaxies

    SciTech Connect (OSTI)

    Mulchaey, John S. [Carnegie Observatories (United States); Jeltema, Tesla E. [UCO/Lick Observatories (United States)

    2010-06-08

    We use Chandra and XMM-Newton to study how the hot gas content in early-type galaxies varies with environment. We find that the L{sub X}-L{sub K} relationship is steeper for field galaxies than for comparable galaxies in groups and clusters. This suggests that internal processes such as supernovae driven winds or AGN feedback may expel hot gas from low mass field galaxies. Such mechanisms are less effective in groups and clusters where the presence of an intragroup or intracluster medium may confine outflowing material.

  3. Hot conditioning equipment conceptual design report

    SciTech Connect (OSTI)

    Bradshaw, F.W., Westinghouse Hanford

    1996-08-06

    This report documents the conceptual design of the Hot Conditioning System Equipment. The Hot conditioning System will consist of two separate designs: the Hot Conditioning System Equipment; and the Hot Conditioning System Annex. The Hot Conditioning System Equipment Design includes the equipment such as ovens, vacuum pumps, inert gas delivery systems, etc.necessary to condition spent nuclear fuel currently in storage in the K Basins of the Hanford Site. The Hot Conditioning System Annex consists of the facility of house the Hot Conditioning System. The Hot Conditioning System will be housed in an annex to the Canister Storage Building. The Hot Conditioning System will consist of pits in the floor which contain ovens in which the spent nuclear will be conditioned prior to interim storage.

  4. Maximum Achievable Control Technology for New Industrial Boilers (released in AEO2005)

    Reports and Publications (EIA)

    2005-01-01

    As part of Clean Air Act 90 (CAAA90, the EPA on February 26, 2004, issued a final rulethe National Emission Standards for Hazardous Air Pollutants (NESHAP) to reduce emissions of hazardous air pollutants (HAPs) from industrial, commercial, and institutional boilers and process heaters. The rule requires industrial boilers and process heaters to meet limits on HAP emissions to comply with a Maximum Achievable Control Technology (MACT) floor level of control that is the minimum level such sources must meet to comply with the rule. The major HAPs to be reduced are hydrochloric acid, hydrofluoric acid, arsenic, beryllium, cadmium, and nickel. The EPA predicts that the boiler MACT rule will reduce those HAP emissions from existing sources by about 59,000 tons per year in 2005.

  5. Implications of the Clean Air Act acid rain title on industrial boilers

    SciTech Connect (OSTI)

    Maibodi, M. )

    1991-11-01

    This paper discusses the impacts of the 1990 Clean Air Act Amendments related to acid rain controls, as they apply to industrial boilers. Emphasis is placed on explaining the Title IV provisions of the Amendments that permit nonutility sources to participate in the SO{sub 2} allowance system. The allowance system, as it pertains to industrial boiler operators, is described, and the opportunities for operators to trade and/or sell SO{sub 2} emission credits is discussed. The paper also reviews flue gas desulfurization system technologies available for industrial boiler operators who may choose to participate in the system. Furnace sorbent injection, advanced silicate process, lime spray drying, dry sorbent injection, and limestone scrubbing are described, including statements of their SO{sub 2} removing capability, commercial status, and costs. Capital costs, levelized costs and cost-effectiveness are presented for these technologies.

  6. The Chena Hot Springs 400kw Geothermal Power Plant: Experience...

    Open Energy Info (EERE)

    Low efficiency requiresincreased power plant equipment size (turbine, condenser,pump and boiler) that can ordinarily become cost prohibitive.One of the main goals for the...

  7. Corrosion of boiler tube alloys in refuse firing: Shredded vs bulk refuse

    SciTech Connect (OSTI)

    Krause, H.H. ); Daniel, P.L.; Blue, J.D. )

    1994-08-01

    Results of corrosion probe exposures at two mass burning incinerators were compared with those conducted in a unit burning refuse-derived fuel. Tests were conducted with carbon steel, low-alloy steels, stainless steels, and high nickel-chromium alloys. Corrosion rates at similar metal and gas temperatures were essentially the same for both types of fuel. Boiler tube performance in the waterwalls of other incinerators confirmed these results. Boiler design and operating conditions appear to be more important factors in tube wastage than the extent of refuse processing.

  8. Air toxics evaluation of ABB Combustion Engineering Low-Emission Boiler Systems

    SciTech Connect (OSTI)

    Wesnor, J.D.

    1993-10-26

    The specific goals of the program are to identify air toxic compounds that might be emmitted from the new boiler with its various Air Pollution Control device for APCD alternatives in levels of regulatory concern. For the compounds thought to be of concern, potential air toxic control methodologies will be suggested and a Test Protocol will be written to be used in the Proof of Concept and full scale tests. The following task was defined: Define Replations and Standards; Identify Air Toxic Pollutants of Interest to Interest to Utility Boilers; Assesment of Air Toxic By-Products; State of the Art Assessment of Toxic By-Product Control Technologies; and Test Protocol Definition.

  9. ISSUANCE: 2014-11-13 Energy Conservation Standards for Commercial Packaged Boilers: Public Meeting and Availability of the Preliminary Technical Support Document

    Broader source: Energy.gov [DOE]

    Energy Conservation Standards for Commercial Packaged Boilers: Public Meeting and Availability of the Preliminary Technical Support Document

  10. Trimble Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Trimble Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Trimble Hot...

  11. Orr Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Orr Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Orr Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Orr Hot...

  12. Belknap Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Belknap Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Belknap Hot...

  13. Castle Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Castle Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Castle Hot...

  14. Crystal Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Crystal Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Crystal Hot...

  15. Austin Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Austin Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Austin Hot...

  16. Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Steele Hot...

  17. Sierra Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Sierra Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Sierra Hot...

  18. Mono Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Mono Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Mono Hot...

  19. Salmon Hot Spring Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Spring Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Salmon Hot Spring Pool & Spa Low Temperature Geothermal Facility Facility Salmon Hot...

  20. Roosevelt Hot Springs Geothermal Area | Open Energy Information

    Open Energy Info (EERE)

    Roosevelt Hot Springs Geothermal Area (Redirected from Roosevelt Hot Springs Area) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Roosevelt Hot Springs Geothermal...

  1. Cove Hot Spring Greenhouse Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Cove Hot Spring Greenhouse Low Temperature Geothermal Facility Jump to: navigation, search Name Cove Hot Spring Greenhouse Low Temperature Geothermal Facility Facility Cove Hot...

  2. Camas Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Camas Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Camas Hot...

  3. Hot Springs Ranch Geothermal Area | Open Energy Information

    Open Energy Info (EERE)

    Hot Springs Ranch Geothermal Area (Redirected from Hot Springs Ranch Area) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Hot Springs Ranch Geothermal Area Contents 1...

  4. Hobo Hot Springs Aquaculture Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hobo Hot Springs Aquaculture Low Temperature Geothermal Facility Jump to: navigation, search Name Hobo Hot Springs Aquaculture Low Temperature Geothermal Facility Facility Hobo Hot...

  5. Neal Hot Springs Geothermal Power Plant | Open Energy Information

    Open Energy Info (EERE)

    Neal Hot Springs Geothermal Power Plant Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Neal Hot Springs Geothermal Power Plant General Information Name Neal Hot...

  6. Weiser Hot Springs Greenhouse Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Greenhouse Low Temperature Geothermal Facility Jump to: navigation, search Name Weiser Hot Springs Greenhouse Low Temperature Geothermal Facility Facility Weiser Hot...

  7. Lava Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Lava Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Lava Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Lava Hot...

  8. Harbin Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Harbin Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Harbin Hot...

  9. Pilgrim Hot Springs Geothermal Area | Open Energy Information

    Open Energy Info (EERE)

    Pilgrim Hot Springs Geothermal Area (Redirected from Pilgrim Hot Springs Area) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Pilgrim Hot Springs Geothermal Area...

  10. Crane Hot Springs Geothermal Area | Open Energy Information

    Open Energy Info (EERE)

    Crane Hot Springs Geothermal Area (Redirected from Crane Hot Springs Area) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Crane Hot Springs Geothermal Area Contents 1...

  11. Colorado's Hot Springs | Open Energy Information

    Open Energy Info (EERE)

    Hot Springs Jump to: navigation, search OpenEI Reference LibraryAdd to library Book: Colorado's Hot Springs Author D. Frazier Published Pruett Publishing Company, 2000 DOI Not...

  12. Creep-Rupture Behavior and Recrystallization in HR6W and Haynes Alloy 230 Cold-Bent Boiler Tubing for Ultrasupercritical (USC) Steam Boiler Applications

    SciTech Connect (OSTI)

    Shingledecker, John P

    2007-01-01

    Creep-rupture experiments were conducted on HR6W and Haynes 230, candidate Ultrasupercritical (USC) alloys, tubes to evaluate the effects of cold-work and recrystallization during high-temperature service. These creep tests were performed by internally pressurizing cold-bent boiler tubes at 775 C for times up to 8000 hours. The bends were fabricated with cold-work levels beyond the current ASME Boiler and Pressure Vessel (ASME B&PV) Code Section I limits for austenitic stainless steels. Destructive metallographic evaluation of the crept tube bends was used to determine the effects of cold-work and the degree of recrystallization. The metallographic analysis combined with an evaluation of the creep and rupture data suggest that solid-solution strengthened nickel-based alloys can be fabricated for high-temperature service at USC conditions utilizing levels of cold-work higher than the current allowed levels for austenitic stainless steels.

  13. Hot atom chemistry and radiopharmaceuticals

    SciTech Connect (OSTI)

    Krohn, Kenneth A.; Moerlein, Stephen M.; Link, Jeanne M.; Welch, Michael J.

    2012-12-19

    The chemical products made in a cyclotron target are a combined result of the chemical effects of the nuclear transformation that made the radioactive atom and the bulk radiolysis in the target. This review uses some well-known examples to understand how hot atom chemistry explains the primary products from a nuclear reaction and then how radiation chemistry is exploited to set up the optimal product for radiosynthesis. It also addresses the chemical effects of nuclear decay. There are important principles that are common to hot atom chemistry and radiopharmaceutical chemistry. Both emphasize short-lived radionuclides and manipulation of high specific activity nuclides. Furthermore, they both rely on radiochromatographic separation for identification of no-carrieradded products.

  14. Water-Using Equipment: Commercial and Industrial

    SciTech Connect (OSTI)

    Solana, Amy E.; Mcmordie, Katherine

    2006-01-24

    Water is an important aspect of many facets in energy engineering. While the previous article detailed domestic related water-using equipment such as toilets and showerheads, this article focuses on various types of water-using equipment in commercial and industrial facilities, including commercial dishwashers and laundry, single-pass cooling equipment, boilers and steam generators, cooling towers, and landscape irrigation. Opportunities for water and energy conservation are explained, including both technology retrofits and operation and maintenance changes. Water management planning and leak detection are also included as they are essential to a successful water management program.

  15. Hot gas engine heater head

    DOE Patents [OSTI]

    Berntell, John O. (Staffanstorp, SE)

    1983-01-01

    A heater head for a multi-cylinder double acting hot gas engine in which each cylinder is surrounded by an annular regenerator unit, and in which the tops of each cylinder and its surrounding regenerator are interconnected by a multiplicity of heater tubes. A manifold for the heater tubes has a centrally disposed duct connected to the top of the cylinder and surrounded by a wider duct connecting the other ends of the heater tubes with the regenerator unit.

  16. The Council of Industrial Boiler Owners special project on non-utility fossil fuel ash classification

    SciTech Connect (OSTI)

    Svendsen, R.L.

    1996-12-31

    Information is outlined on the Council of Industrial Boiler Owners (CIBO) special project on non-utility fossil fuel ash classification. Data are presented on; current (1996) regulatory status of fossil-fuel combustion wastes; FBC technology identified for further study; CIBO special project methods; Bevill amendment study factors; data collection; and CIBO special project status.

  17. Development of Cost Effective Oxy-Combustion Retrofitting for Coal-Fired Boilers

    SciTech Connect (OSTI)

    Hamid Farzan

    2010-12-31

    The overall objective of this project is to further develop the oxy-combustion technology for commercial retrofit in existing wall-fired and Cyclone boilers by 2012. To meet this goal, a research project was conducted that included pilot-scale testing and a full-scale engineering and economic analysis.

  18. Low No sub x /SO sub x burner retrofit for utility cyclone boilers

    SciTech Connect (OSTI)

    Moore, K.; Martin, L.; Smith, J.

    1991-05-01

    The Low NO{sub x}/SO{sub x} (LNS) Burner Retrofit for Utility Cyclone Boilers program consists of the retrofit and subsequent demonstration of the technology at Southern Illinois Power Cooperative's (SIPC's) 33-MW unit 1 cyclone boiler located near Marion, Illinois. The LNS Burner employs a simple innovative combustion process burning high-sulfur Illinois coal to provide substantial SO{sub 2} and NO{sub x} control within the burner. A complete series of boiler performance and characterization tests, called the baseline tests, was conducted in October 1990 on unit 1 of SIPC's Marion Station. The primary objective of the baseline test was to collect data from the existing plant that could provide a comparison of performance after the LNS Burner retrofit. These data could confirm the LNS Burner's SO{sub x} and NO{sub x} emissions control and any effect on boiler operation. Further, these tests would provide to the project experience with the operating characteristics of the host unit as well as engineering design information to minimize technical uncertainties in the application of the LNS Burner technology.

  19. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Office of Energy Efficiency and Renewable Energy (EERE)

    This guide presents useful information for evaluating the viability of cogeneration for new or existing industrial, commercial, or institutional (ICI) boiler installations. It is part of a suite of publications offered by the Department of Energy to improve steam system performance.

  20. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 4 (Appendix IV)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 4 contains the following appendix sections: Radiative heat transfer properties for black liquor combustion -- Facilities and techniques and Spectral absorbance and emittance data; and Radiate heat transfer determination of the optical constants of ash samples from kraft recovery boilers -- Calculation procedure; Computation program; Density determination; Particle diameter determination; Optical constant data; and Uncertainty analysis.

  1. Cost-effectiveness Analysis on Measures to Improve China's Coal-fired Industrial Boiler

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Liu, Manzhi; Shen, Bo; Han, Yafeng; Price, Lynn; Xu, Mingchao

    2015-08-01

    Tackling coal-burning industrial boiler is becoming one of the key programs to solve the environmental problem in China. Assessing the economics of various options to address coal-fired boiler is essential to identify cost-effective solutions. This paper discusses our work in conducting a cost-effectiveness analysis on various types of improvement measures ranging from energy efficiency retrofits to switch from coal to other fuels in China. Sensitivity analysis was also performed in order to understand the impacts of some economic factors such as discount rate and energy price on the economics of boiler improvement options. The results show that nine out ofmore » 14 solutions are cost-effective, and a lower discount rate and higher energy price will result in more energy efficiency measures being cost-effective. Both monetary and non-monetary barriers to energy-efficiency improvement are discussed and policies to tackle these barriers are recommended. Our research aims at providing a methodology to assess cost-effective solutions to boiler problems.« less

  2. Cost-effectiveness Analysis on Measures to Improve China's Coal-fired Industrial Boiler

    SciTech Connect (OSTI)

    Liu, Manzhi; Shen, Bo; Han, Yafeng; Price, Lynn; Xu, Mingchao

    2015-08-01

    Tackling coal-burning industrial boiler is becoming one of the key programs to solve the environmental problem in China. Assessing the economics of various options to address coal-fired boiler is essential to identify cost-effective solutions. This paper discusses our work in conducting a cost-effectiveness analysis on various types of improvement measures ranging from energy efficiency retrofits to switch from coal to other fuels in China. Sensitivity analysis was also performed in order to understand the impacts of some economic factors such as discount rate and energy price on the economics of boiler improvement options. The results show that nine out of 14 solutions are cost-effective, and a lower discount rate and higher energy price will result in more energy efficiency measures being cost-effective. Both monetary and non-monetary barriers to energy-efficiency improvement are discussed and policies to tackle these barriers are recommended. Our research aims at providing a methodology to assess cost-effective solutions to boiler problems.

  3. Chemical coal cleaning process and costs refinement for coal-water slurry manufacture. Monthly report

    SciTech Connect (OSTI)

    Berggren, M.H.

    1985-02-22

    Test work centered on investigation of HCl leaching parameters. Some initial hot-water leaching tests were also performed.

  4. Water Heating: Office of Building Technology, State and Community Programs (BTS) Technology Fact Sheet

    SciTech Connect (OSTI)

    2001-08-01

    Fact sheet for homeowners and contractors on how to supply hot water in the home while saving energy.

  5. Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

    DOE Patents [OSTI]

    Jha, Mahesh C.; Blandon, Antonio E.; Hepworth, Malcolm T.

    1988-01-01

    Durable, porous sulfur sorbents useful in removing hydrogen sulfide from hot coal gas are prepared by water pelletizing a mixture of fine zinc oxide and fine iron oxide with inorganic and organic binders and small amounts of activators such as sodium carbonate and molybdenite; the pellets are dried and then indurated at a high temperature, e.g., 1800.degree. C., for a time sufficient to produce crush-resistant pellets.

  6. Guidelines for Estimating Unmetered Industrial Water Use | Department of

    Office of Environmental Management (EM)

    Energy Industrial Water Use Guidelines for Estimating Unmetered Industrial Water Use Document describes a systematic approach to estimate industrial water use in evaporative cooling systems, steam boiler systems, and facility wash applications. It assists Federal agencies in the baseline development by providing a methodology to calculate unmetered sources of industrial water use utilizing engineering estimates. PDF icon est_unmetered_industrial_wtr.pdf More Documents & Publications

  7. National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Emission Credits Resulting from Implementation of Energy Conservation Measures

    SciTech Connect (OSTI)

    Cox, Daryl; Papar, Riyaz; Wright, Dr. Anthony

    2012-07-01

    The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., subpart DDDDD of CFR part 63). This document divides Boiler System conservation opportunities into four functional areas: 1) the boiler itself, 2) the condensate recovery system, 3) the distribution system, and 4) the end uses of the steam. This document provides technical information for documenting emissions credits proposed in the Implementation Plan for functional areas 2) though 4). This document does not include efficiency improvements related to the Boiler tune-ups.

  8. National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Efficiency Credits Resulting from Implementation of Energy Conservation Measures

    SciTech Connect (OSTI)

    Cox, Daryl; Papar, Riyaz; Wright, Dr. Anthony

    2013-02-01

    The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., subpart DDDDD of CFR part 63). This document divides Boiler System conservation opportunities into four functional areas: 1) the boiler itself, 2) the condensate recovery system, 3) the distribution system, and 4) the end uses of the steam. This document provides technical information for documenting emissions credits proposed in the Implementation Plan for functional areas 2) though 4). This document does not include efficiency improvements related to the Boiler tune-ups.

  9. Compliance testing of Grissom AFB Central Heating Plant coal-fired boilers 3, 4, and 5, Grissom AFB, Indiana. Final report, 29 January-15 February 1989

    SciTech Connect (OSTI)

    Garrison, J.A.

    1989-06-01

    At the request of HQ, SAC/SGPB source compliance testing (particulate and visible emissions) of boilers 3, 4, and 5 in the Grissom AFB Central Heating Plant was accomplished 29 Jan-15 Feb 89. The survey was conducted to determine compliance with regards to Indiana Administrative Code, Title 325 - Air Pollution Control Board, Article 5, Opacity Regulations, and Article 6, Particulate Regulations. Boiler 3 was tested through scrubber B, Boiler 4 through scrubber A, and Boiler 5 through scrubber B and the bypass stack. Results indicate that each boiler met applicable visible and particulate emission standards.

  10. Hot

    Office of Scientific and Technical Information (OSTI)

    ... al. (2005) measured ex- perimentally, a minimal conductivity at vanishing carrier ... The constant conductivity 2 e 2 h (3.41) is the minimal conductivity Lewkowicz ...

  11. A Novel Low-Temperature Fiffusion Aluminide Coating for Ultrasupercritical Coal-Fried Boiler Applications

    SciTech Connect (OSTI)

    Zhang, Ying

    2009-12-31

    An ultrasupercritical (USC) boiler with higher steam temperature and pressure is expected to increase the efficiency of the coal-fired power plant and also decrease emissions of air pollutants. Ferritic/martensitic alloys have been developed with good creep strength for the key components in coal-fired USC plants. However, they typically suffer excessive steam-side oxidation, which contributes to one of main degradation mechanisms along with the fire-side corrosion in coal-fired boilers. As the steam temperature further increases in USC boilers, oxidation of the tube internals becomes an increasing concern, and protective coatings such as aluminide-based diffusion coatings need to be considered. However, conventional aluminizing processes via pack cementation or chemical vapor deposition are typically carried out at elevated temperatures (1000-1150 C). Thermochemical treatment of ferritic/martensitic alloys at such high temperatures could severely degrade their mechanical properties, particularly the alloy's creep resistance. The research focus of this project was to develop an aluminide coating with good oxidation resistance at temperatures {le} 700 C so that the coating processing would not detrimentally alter the creep performance of the ferritic/martensitic alloys. Nevertheless, when the aluminizing temperature is lowered, brittle Al-rich intermetallic phases, such as Fe{sub 2}Al{sub 5} and FeAl{sub 3}, tend to form in the coating, which may reduce the resistance to fatigue cracking. Al-containing binary masteralloys were selected based on thermodynamic calculations to reduce the Al activity in the pack cementation process and thus to prevent the formation of brittle Al-rich intermetallic phases. Thermodynamic computations were carried out using commercial software HSC 5.0 for a series of packs containing various Cr-Al binary masteralloys. The calculation results indicate that the equilibrium partial pressures of Al halides at 700 C were a function of Al content in the Cr-Al alloys. Cr-25Al and Cr-15Al were chosen as the masteralloys in the pack cementation process. In contrast to pure Al masteralloy which led to the formation of Fe{sub 2}Al{sub 5} coatings at 650 C, a coating consisting of a thin Fe{sub 2}Al{sub 5} outer layer and an FeAl inner layer was formed at 700 C with the Cr-25Al masteralloy. By switching to the Cr-15Al masteralloy, thin FeAl coatings ({approx}12 {micro}m) containing < 50 at.% Al were achieved at 700 C. The effect of the amount of masteralloys on coating growth was also studied by employing packs containing 2NH{sub 4}Cl-x(Cr-15Al)-(98-x)Al{sub 2}O{sub 3}, where x = 10, 20, 30, 40, 50, 60, and 70 wt.%. It was noticed that when the Cr-15Al masteralloy was increased from 10 to 40 wt.% in the pack, both coating thickness and surface Al content increased, suggesting that gas phase kinetics played an important role in Al deposition. However, with further increase of the masteralloy, solid state diffusion became the rate-limiting factor. The long-term oxidation performance of the aluminide coatings synthesized at 700 C with Cr-25Al and Cr-15Al masteralloys was evaluated in the water vapor environment at 650-700 C. The low-temperature pack coatings demonstrated excellent oxidation resistance at 650 C in humid air after {approx}1.2 yr testing. Longer lifetimes can be expected for these thin coatings due to minimal interdiffusion at this testing temperature. Exposure at 700 C was conducted to accelerate coating failure via increased interdiffusion of Al with the substrate alloy. The coatings also exhibited good oxidation protection up to 6,000-8,000 h at 700 C, with longer testing needed for coating failure to occur. Furthermore, the oxidation results indicate that in addition to the Al reservoir (as determined by the Al content and coating thickness), the initial coating surface quality had a significant impact on the oxidation behavior. In addition, the effect of various pack aluminide coatings on the creep resistance of coated T91 was investigated. Three representative types of coatings with diff

  12. REACTOR-FLASH BOILER-FLYWHEEL POWER PLANT

    DOE Patents [OSTI]

    Loeb, E.

    1961-01-17

    A power generator in the form of a flywheel with four reactors positioned about its rim is described. The reactors are so positioned that steam, produced in the reactor, exists tangentially to the flywheel, giving it a rotation. The reactors are incompletely moderated without water. The water enters the flywheel at its axis, under sufficient pressure to force it through the reactors, where it is converted to steam. The fuel consists of parallel twisted ribbons assembled to approximate a cylinder.

  13. Evaluation of BOC'S Lotox Process for the Oxidation of Elemental Mercury in Flue Gas from a Coal-Fired Boiler

    SciTech Connect (OSTI)

    Khalid Omar

    2008-04-30

    Linde's Low Temperature Oxidation (LoTOx{trademark}) process has been demonstrated successfully to remove more than 90% of the NOx emitted from coal-fired boilers. Preliminary findings have shown that the LoTOx{trademark} process can be as effective for mercury emissions control as well. In the LoTOx{trademark} system, ozone is injected into a reaction duct, where NO and NO{sub 2} in the flue gas are selectively oxidized at relatively low temperatures and converted to higher nitrogen oxides, which are highly water soluble. Elemental mercury in the flue gas also reacts with ozone to form oxidized mercury, which unlike elemental mercury is water-soluble. Nitrogen oxides and oxidized mercury in the reaction duct and residual ozone, if any, are effectively removed in a wet scrubber. Thus, LoTOx{trademark} appears to be a viable technology for multi-pollutant emission control. To prove the feasibility of mercury oxidation with ozone in support of marketing LoTOx{trademark} for multi-pollutant emission control, Linde has performed a series of bench-scale tests with simulated flue gas streams. However, in order to enable Linde to evaluate the performance of the process with a flue gas stream that is more representative of a coal-fired boiler; one of Linde's bench-scale LoTOx{trademark} units was installed at WRI's combustion test facility (CTF), where a slipstream of flue gas from the CTF was treated. The degree of mercury and NOx oxidation taking place in the LoTOx{trademark} unit was quantified as a function of ozone injection rates, reactor temperatures, residence time, and ranks of coals. The overall conclusions from these tests are: (1) over 80% reduction in elemental mercury and over 90% reduction of NOx can be achieved with an O{sub 3}/NO{sub X} molar ratio of less than two, (2) in most of the cases, a lower reactor temperature is preferred over a higher temperature due to ozone dissociation, however, the combination of both low residence time and high temperature proved to be effective in the oxidation of both NOx and elemental mercury, and (3) higher residence time, lower temperature, and higher molar ratio of O{sub 3}/NOx contributed to the highest elemental mercury and NOx reductions.

  14. Residential Water Heaters Webinar | Department of Energy

    Energy Savers [EERE]

    Residential Water Heaters Webinar Residential Water Heaters Webinar PDF icon 20110224_residential_water_heater_webinar.pdf More Documents & Publications Sustainable Energy Resources for Consumers (SERC) - On-Demand Tankless Water Heaters 2014-10-14 Issuance: Test Procedures and Energy Conservation Standards for Residential Solar Water Heaters; Request for Information Webinar: ENERGY STAR Hot Water Systems for High Performance Homes

  15. Environmental assessment for Kelley Hot Spring geothermal project: Kelley Hot Spring Agricultural Center

    SciTech Connect (OSTI)

    Neilson, J.A.

    1981-04-01

    The environmental impacts of an integrated swine production unit are analyzed together with necessary ancillary operations deriving its primary energy from a known geothermal reservoir in accordance with policies established by the National Energy Conservation Act. This environmental assessment covers 6 areas designated as potentially feasible project sites, using as the basic criteria for selection ground, surface and geothermal water supplies. The six areas, comprising +- 150 acres each, are within a 2 mile radius of Kelley Hot Springs, a known geothermal resource of many centuries standing, located 16 miles west of Alturas, the county seat of Modoc County, California. The project consists of the construction and operation of a 1360 sow confined pork production complex expandable to 5440 sows. The farrow to finish system for 1360 sows consists of 2 breeding barns, 2 gestation barns, 1 farrowing and 1 nursery barn, 3 growing and 3 finishing barns, a feed mill, a methane generator for waste disposal and water storage ponds. Supporting this are one geothermal well and 1 or 2 cold water wells, all occupying approximately 12 acres. Environmental reconnaissance involving geology, hydrology, soils, vegetation, fauna, air and water quality, socioeconomic, archaelogical and historical, and land use aspects were carefully carried out, impacts assessed and mitigations evaluated.

  16. Kelly Hot Spring Geothermal Project: Kelly Hot Spring Agricultural Center preliminary design. Final technical report

    SciTech Connect (OSTI)

    Longyear, A.B.

    1980-08-01

    A Phase 1 Preliminary Design, Construction Planning and Economic Analysis has been conducted for the Kelly Hot Spring Agricultural Center in Modoc County, California. The core activity is a 1360 breeding sow, swine raising complex that utilizes direct heat energy from the Kelly Hot Spring geothermal resource. The swine is to be a totally confined operation for producing premium pork in controlled-environment facilities. The complex contains a feed mill, swine raising buildings and a complete waste management facility that produces methane gas to be delivered to a utility company for the production of electricity. The complex produces 6.7 million pounds of live pork (29,353 animals) shipped to slaughter per year; 105,000 cu. ft. of scrubbed methane per day; and fertilizer. Total effluent is less than 200 gpm of agricultural quality-water with full odor control. The methane production rate made possible with geothermal direct heat is equivalent to at least 400 kw continuous. Sale of the methane on a co-generation basis is being discussed with the utility company. The use of geothermal direct heat energy in the complex displaces nearly 350,000 gallons of fuel oil per year. Generation of the biogas displaces an additional 300,000 gallons of fuel oil per year.

  17. Alkali deposits found in biomass boilers: The behavior of inorganic material in biomass-fired power boilers -- Field and laboratory experiences. Volume 2

    SciTech Connect (OSTI)

    Baxter, L.L.; Miles, T.R.; Miles, T.R. Jr.; Jenkins, B.M.; Dayton, D.C.; Milne, T.A.; Bryers, R.W.; Oden, L.L.

    1996-03-01

    This report documents the major findings of the Alkali Deposits Investigation, a collaborative effort to understand the causes of unmanageable ash deposits in biomass-fired electric power boilers. Volume 1 of this report provide an overview of the project, with selected highlights. This volume provides more detail and discussion of the data and implications. This document includes six sections. The first, the introduction, provides the motivation, context, and focus for the investigation. The remaining sections discuss fuel properties, bench-scale combustion tests, a framework for considering ash deposition processes, pilot-scale tests of biomass fuels, and field tests in commercially operating biomass power generation stations. Detailed chemical analyses of eleven biomass fuels representing a broad cross-section of commercially available fuels reveal their properties that relate to ash deposition tendencies. The fuels fall into three broad categories: (1) straws and grasses (herbaceous materials); (2) pits, shells, hulls and other agricultural byproducts of a generally ligneous nature; and (3) woods and waste fuels of commercial interest. This report presents a systematic and reasonably detailed analysis of fuel property, operating condition, and boiler design issues that dictate ash deposit formation and property development. The span of investigations from bench-top experiments to commercial operation and observations including both practical illustrations and theoretical background provide a self-consistent and reasonably robust basis to understand the qualitative nature of ash deposit formation in biomass boilers. While there remain many quantitative details to be pursued, this project encapsulates essentially all of the conceptual aspects of the issue. It provides a basis for understanding and potentially resolving the technical and environmental issues associated with ash deposition during biomass combustion. 81 refs., 124 figs., 76 tabs.

  18. Hot Links to Cool Spots - Hanford Site

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Fire Department Hot Links to Cool Spots Hanford Fire Department Hanford Fire Department Home About Hanford Fire Department Fire and Life Safety Information Hot Links to Cool Spots Contact Hanford Fire Department Hot Links to Cool Spots Email Email Page | Print Print Page |Text Increase Font Size Decrease Font Size Federal Agencies Bureau of Land Management - Oregon/Washington National Highway Traffic Safety Administration U.S. Fire Administration Federal Emergency Management Agency U.S.

  19. Paleomagnetic Measurements At Roosevelt Hot Springs Geothermal...

    Open Energy Info (EERE)

    of the Roosevelt Hot Springs Geothermal Area. Notes Paleomagnetic dating performed by Brown (1977) on opal samples in order to date the age of the hydrothermal system. The...

  20. Covered Product Category: Hot Food Holding Cabinets

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for hot food holding cabinets, which are covered by the ENERGY STAR program.

  1. Geothermal resistivity resource evaluation survey Waunita Hot...

    Open Energy Info (EERE)

    resistivity resource evaluation survey Waunita Hot Springs project, Gunnison County, Colorado Jump to: navigation, search OpenEI Reference LibraryAdd to library Report: Geothermal...

  2. SMUD- Solar Water Heater Rebate Program

    Broader source: Energy.gov [DOE]

    The Sacramento Municipal Utility District's (SMUD) Solar Domestic Hot Water Program provides rebates and/or loan financing to customers who install solar water heating systems. The amount of the...

  3. Cost Effective Water Heating Solutions

    Broader source: Energy.gov [DOE]

    This presentation was given at the Summer 2012 DOE Building America meeting on July 25, 2012, and addressed the question"Are high-efficiency hot water heating systems worth the cost?"

  4. Improvement of the process of fuel firing on BKZ-210-140F boilers

    SciTech Connect (OSTI)

    V.V. Osintsev; M.P. Sukharev; E.V. Toropov; K.V. Osintsev

    2007-01-15

    The existing flame processes of dual firing of gas and solid fuel are updated with reconstruction of the burners at the Chelyabinsk TETs-2. This is connected with marked worsening of the quality of local coal supplied to the cogeneration plant. Comparative tests of boilers with burners subjected to different degrees of updating have shown that replacement of the now used swirled method of introduction of reagents into the furnace by a uniflow one lowers the heat flows to the metal structures and to the settling of the burner throats making them more reliable. The emission of nitrogen oxides is minimized in the mode of gas firing and the activity of slagging of the furnace and of the platens is reduced in the mode of coal firing, which makes it possible to raise the steam rate of the boiler. Ways for further improvement of burner design with respect to nitrogen oxide emissions in the polydisperse flame are outlined.

  5. A creep damage estimation method for in-service fossil fuel boiler superheater tubes

    SciTech Connect (OSTI)

    Nogata, F. . Dept. of Mechanical Engineering); Takahashi, H. . Research Inst. of Fracture Technology)

    1995-02-01

    Because mechanical properties of structural materials for high-temperature use, such as boiler tubing, degrade during long-term service, it is essential to detect toughness degradation by means of a nondestructive and simple field test technique. A grain boundary etching technique is developed to detect material degradation, and assess creep strength and notch toughness. An etching test using a picric acid solution with a wetting agent or using 20 percent HNO[sub 3] with alcoholic solution was found to have great potential for the nondestructive estimation of grain boundary embrittlement caused by carbide and sigma precipitation in SUS stainless steel. The feasibility of this estimation procedure was determined showing the relationships between Charpy impact energy (CVN) and grooving width (W[sub GS]), and creep damage ratio ([Phi]) and W[sub GS]. Superheater tubes of fossil fuel boiler were tested on site to demonstrate the validity of this technique.

  6. Life assessment product catalog for boilers, steam pipes, and steam turbines

    SciTech Connect (OSTI)

    Hoffman, S. , Santa Clara, CA )

    1992-07-01

    Aging fossil power plants, escalating costs of new plant construction, and load growth rate uncertainties are motivating utilities to make the most effective use of critical components in existing power plants. To help meet this need, EPRI has refined existing methods and developed new methods of predicting the remaining life of key fossil plant components with greater accuracy and confidence. This report describes 16 EPRI products (guidelines, computer programs, and other tools) that apply these techniques to boiler tubes, boiler headers, steam lines, and turbine rotors, blades, and casings. Utility personnel, including plant engineers, maintenance supervisor, engineering department staff, plant operating staff, and performance engineers, can use these products to assess remaining component life, as well as to set cost-effective maintenance procedures, inspection schedules, and operating procedures.

  7. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect (OSTI)

    Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

    2013-09-30

    Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

  8. Creep-Rupture Behavior and Recrystallization in Cold-Bent Boiler Tubing for USC Applications

    SciTech Connect (OSTI)

    Shingledecker, John P

    2008-01-01

    Creep-rupture experiments were conducted on candidate Ultrasupercritical (USC) alloy tubes to evaluate the effects of cold-work and recrystallization during high-temperature service. These creep tests were performed by internally pressurizing cold-bent boiler tubes at 775 C for times up to 8000 hours. The bends were fabricated with cold-work levels beyond the current ASME Boiler and Pressure Vessel (ASME B&PV) Code Section I limits for austenitic stainless steels. Destructive metallographic evaluation of the crept tube bends was used to determine the effects of cold-work and the degree of recrystallization. The metallographic analysis combined with an evaluation of the creep and rupture data suggest that solid-solution strengthened nickel-based alloys can be fabricated for high-temperature service at USC conditions utilizing levels of cold-work higher than the current allowed levels for austenitic stainless steels.

  9. Expert Meeting: Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    SciTech Connect (OSTI)

    Arena, L.

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  10. Minimizing the life cycle costs attributed to boiler tubing in fossil-fueled plants

    SciTech Connect (OSTI)

    Paterson, S.R.

    1995-08-01

    During the past quarter century, much has been learned about tube degradation, the factors which lead to and influence the rate of damage, and measures to mitigate or eliminate the damage in boiler tubing. This paper will describe some of the knowledge which has been compiled regarding two of the most significant degradation modes--corrosion-fatigue of waterwall tubes and high temperature creep of superheater and reheater tubes.

  11. Performance of composite coatings in a coal-fired boiler environment

    SciTech Connect (OSTI)

    Nava, J.C.

    2009-09-15

    Four samples of thermal spray coatings, each made from different core wire consumables by twin wire arc spray, were exposed for 18 months in a coal-fired boiler environment. The tests are described and the performance of each coating is evaluated. Results indicated that the four consumable wire alloys showed remarkable resistance to fly ash erosion and corrosion over the period of the test.

  12. FIELD PERFORMANCE OF EROSION RESISTANT MATERIALS ON BOILER INDUCED DRAFI' FAN BLADES

    Office of Scientific and Technical Information (OSTI)

    FIELD PERFORMANCE OF EROSION RESISTANT MATERIALS ON BOILER INDUCED DRAFI' FAN BLADES TENNESSEE VALLEY AUTHORIT!if KINGSTON FOSSIL PLANT M a y 1993 Prepared by TENNESSEE VALLEY AUTHORITY RESOURCE GROUP RESEARCH AND DEVELOPMENT GENERATIONS PROJECTS DEPARTMENT PRINCIPAL INVESTIGATORS 0 . F. Karr, Mechanical Engineer Generation Projects Department Research and Development J. B. Brooks, Metallurgist Generation Projects Department Research and Development Ed Seay, Manager of Modifications Kingston

  13. Expert Meeting. Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    SciTech Connect (OSTI)

    Arena, L.

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  14. Electricity rate effects of 150 MW shop assembled turbocharged boiler generating units

    SciTech Connect (OSTI)

    Drenker, S.; Fancher, R.

    1984-08-01

    Major upheavals in the environment in which electric utilities operate began in the 1960's. Modular construction, developed and perfected by process industry engineering firms, in conjuction with small turbocharged boiler power plants (currently under development), can respond to these forces by shortening construction time. Benefits from this approach, resulting from better matching of load growth and reducing planning horizon, can equal 15% to 60% of the capital cost of large pulverized coal plants.

  15. Ceramic hot-gas filter

    DOE Patents [OSTI]

    Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

    1999-05-11

    A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

  16. Ceramic hot-gas filter

    DOE Patents [OSTI]

    Connolly, Elizabeth Sokolinski (Wilmington, DE); Forsythe, George Daniel (Landenberg, PA); Domanski, Daniel Matthew (New Castle, DE); Chambers, Jeffrey Allen (Hockessin, DE); Rajendran, Govindasamy Paramasivam (Boothwyn, PA)

    1999-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  17. Hot Dry Rock; Geothermal Energy

    SciTech Connect (OSTI)

    1990-01-01

    The commercial utilization of geothermal energy forms the basis of the largest renewable energy industry in the world. More than 5000 Mw of electrical power are currently in production from approximately 210 plants and 10 000 Mw thermal are used in direct use processes. The majority of these systems are located in the well defined geothermal generally associated with crustal plate boundaries or hot spots. The essential requirements of high subsurface temperature with huge volumes of exploitable fluids, coupled to environmental and market factors, limit the choice of suitable sites significantly. The Hot Dry Rock (HDR) concept at any depth originally offered a dream of unlimited expansion for the geothermal industry by relaxing the location constraints by drilling deep enough to reach adequate temperatures. Now, after 20 years intensive work by international teams and expenditures of more than $250 million, it is vital to review the position of HDR in relation to the established geothermal industry. The HDR resource is merely a body of rock at elevated temperatures with insufficient fluids in place to enable the heat to be extracted without the need for injection wells. All of the major field experiments in HDR have shown that the natural fracture systems form the heat transfer surfaces and that it is these fractures that must be for geothermal systems producing from naturally fractured formations provide a basis for directing the forthcoming but, equally, they require accepting significant location constraints on HDR for the time being. This paper presents a model HDR system designed for commercial operations in the UK and uses production data from hydrothermal systems in Japan and the USA to demonstrate the reservoir performance requirements for viable operations. It is shown that these characteristics are not likely to be achieved in host rocks without stimulation processes. However, the long term goal of artificial geothermal systems developed by systematic engineering procedures at depth may still be attained if high temperature sites with extensive fracturing are developed or exploited. [DJE -2005

  18. Characteristics and sources of intermediate size particles in recovery boilers : final project report.

    SciTech Connect (OSTI)

    Baxter, Larry L.; Shaddix, Christopher R.; Verrill, Christopher L.; Wessel, Richard A.

    2005-02-01

    As part of the U.S. Department of Energy (DOE) Office of Industrial Technologies (OIT) Industries of the Future (IOF) Forest Products research program, a collaborative investigation was conducted on the sources, characteristics, and deposition of particles intermediate in size between submicron fume and carryover in recovery boilers. Laboratory experiments on suspended-drop combustion of black liquor and on black liquor char bed combustion demonstrated that both processes generate intermediate size particles (ISP), amounting to 0.5-2% of the black liquor dry solids mass (BLS). Measurements in two U.S. recovery boilers show variable loadings of ISP in the upper furnace, typically between 0.6-3 g/Nm{sup 3}, or 0.3-1.5% of BLS. The measurements show that the ISP mass size distribution increases with size from 5-100 {micro}m, implying that a substantial amount of ISP inertially deposits on steam tubes. ISP particles are depleted in potassium, chlorine, and sulfur relative to the fuel composition. Comprehensive boiler modeling demonstrates that ISP concentrations are substantially overpredicted when using a previously developed algorithm for ISP generation. Equilibrium calculations suggest that alkali carbonate decomposition occurs at intermediate heights in the furnace and may lead to partial destruction of ISP particles formed lower in the furnace. ISP deposition is predicted to occur in the superheater sections, at temperatures greater than 750 C, when the particles are at least partially molten.

  19. Results from Alloy 600 And Alloy 690 Caustic SCC Model Boiler Tests

    SciTech Connect (OSTI)

    Miller, Frederick D.; Thomas, Larry E.

    2009-08-03

    A versatile model boiler test methodology was developed and used to compare caustic stress corrosion cracking (SCC) of mill annealed Alloy 600 and thermally treated Alloy 690. The model boiler included simulated crevice devices that efficiently and consistently concentrated Na2CO3, resulting in volatilization of CO2 with the steam and concentration of NaOH at the tube surfaces. The test methodology also included variation in tube stress, either produced by the primary to secondary side pressure differential, or by a novel method that reproducibly yields a higher stress condition on the tube. The significant effect of residual stress on tube SCC was also considered. SCC of both Alloy 600 and Alloy 690 were evaluated as a function of temperature and stress. Analytical transmission electron microscopy (ATEM) evaluations of the cracks and the grain boundaries ahead of the cracks were performed, providing insight into the SCC mechanism. This model boiler test methodology may be applicable to a range of bulkwater secondary chemistries that concentrate to produce aggressive crevice environments.

  20. Advanced Oxyfuel Boilers and Process Heaters for Cost Effective CO2 Capture and Sequestration

    SciTech Connect (OSTI)

    Max Christie; Rick Victor; Bart van Hassel; Nagendra Nagabushana; Juan Li; Joseph Corpus; Jamie Wilson

    2007-03-31

    The purpose of the advanced boilers and process heaters program is to assess the feasibility of integrating Oxygen Transport Membranes (OTM) into combustion processes for cost effective CO{sub 2} capture and sequestration. Introducing CO{sub 2} capture into traditional combustion processes can be expensive, and the pursuit of alternative methods, like the advanced boiler/process heater system, may yield a simple and cost effective solution. In order to assess the integration of an advanced boiler/process heater process, this program addressed the following tasks: Task 1--Conceptual Design; Task 2--Laboratory Scale Evaluation; Task 3--OTM Development; Task 4--Economic Evaluation and Commercialization Planning; and Task 5--Program Management. This Final report documents and summarizes all of the work performed for the DOE award DE-FC26-01NT41147 during the period from January 2002-March 2007. This report outlines accomplishments for the following tasks: conceptual design and economic analysis, oxygen transport membrane (OTM) development, laboratory scale evaluations, and program management.