National Library of Energy BETA

Sample records for high volume manufacturing

  1. EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    45: Sage Electrochromics SageGlass High Volume Manufacturing Facility in Fairbault, MN EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility in Fairbault, MN...

  2. EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility

    Office of Environmental Management (EM)

    in Fairbault, MN | Department of Energy 45: Sage Electrochromics SageGlass High Volume Manufacturing Facility in Fairbault, MN EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility in Fairbault, MN July 1, 2009 EA-1645: Final Environmental Assessment Sage Electrochromics SageglassÂź High Volume Manufacturing (Hvm) Facility in Faribault, Minnesota July 1, 2009 EA-1645: Finding of No Significant Impact Loan Guarantee for Sage Electrochromics SageGlass High Volume

  3. Final Report - Advanced MEA's for Enhanced Operating Conditions, Amenable to High Volume Manufacture

    SciTech Connect (OSTI)

    Debe, Mark K.

    2007-09-30

    This report summarizes the work completed under a 3M/DOE contract directed at advancing the key fuel cell (FC) components most critical for overcoming the polymer electrolyte membrane fuel cell (PEMFC) performance, durability & cost barriers. This contract focused on the development of advanced ion exchange membranes & electrocatalysts for PEMFCs that will enable operation under ever more demanding automotive operating conditions & the use high volume compatible processes for their manufacture. Higher performing & more durable electrocatalysts must be developed for PEMFCs to meet the power density & lifetime hours required for FC vehicles. At the same time the amount of expensive Pt catalyst must be reduced to lower the MEA costs. While these two properties are met, the catalyst must be made resistant to multiple degradation mechanisms to reach necessary operating lifetimes. In this report, we present the work focused on the development of a completely new approach to PEMFC electrocatalyts, called nanostructured thin film (NSTF) catalysts. The carbon black supports are eliminated with this new approach which eliminates the carbon corrosion issue. The thin film nature of the catalyst significantly improves its robustness against dissolution & grain growth, preserving the surface area. Also, the activity of the NSTF for oxygen reduction is improved by over 500% compared to dispersed Pt catalyts. Finally, the process for fabricating the NSTF catalysts is consistent with high volume roll-good manufacturing & extremely flexible towards the introduction of new catalyst compositions & structures. This report documents the work done to develop new multi-element NSTF catalysts with properties that exceed pure Pt, that are optimized for use with the membranes discussed below, & advance the state-of-the-art towards meeting the DOE 2010 targets for PEMFC electrocatalysts. The work completed advances the understanding of the NSTF catalyst technology, identifies new NSTF-ternary catalyst materials for higher performance, documents enhanced durability under multiple types of accelerated tests by factors of 10x to 50x over conventional catalysts, & demonstrates their performance & durability in large area MEA FC stack tests. The PEMFC ion exchange membrane is the other key functioning FC component on which work was completed. While improvements have been made to standard PFSA type membranes, they still require humidification to achieve adequate proton conductivity & so their use at elevated temperatures & drier operating conditions is limited. Membranes with increased durability & conductivity under hotter, drier conditions allow the use of FC's in many applications, particularly automotive. Towards this goal, 2 approaches were pursued in the work reported here. The first part was designed for immediate application at drier conditions & operating temperatures between 85C and 120C, focused on the development of a membrane based on a low equivalent weight (EW), perfluorinated sulfonic acid (PFSA) ionomer for good ionic conductivity at low humidification, & the use of stabilizing additives for improved oxidative stability. The ionomer used was developed at 3M & has a shorter acid containing side-chain than the Nafion™ ionomer. This ionomer also has a higher T? & higher modulus than that of a Nafion™ membrane of the same EW, allowing lower EW ionomers to be prepared with very good mechanical properties. In addition, more than 50 stabilizing additives were evaluated in ex-situ, Fenton’s tests & more than 10 of these were incorporated into membranes & evaluated in accelerated FC tests. This work led to thin (25-30 micron) cast membranes with substantially improved conductivity & durability under simulated automotive conditions, compared to membranes currently available. The 2nd body of membrane work was focused on developing & characterizing 3 approaches for making new PEM's for operation under hot (>120C) & dry (dew point <80C) FC conditions: inorganic materials with enhanced proton conductivity, polymer matrices swollen with low molecular weight fluorinated acids & proton conducting ionic liquids. New materials developed show the promise of the development of new membranes with even better characteristics under demanding FC operating conditions, further improving the efficiency & viability of FC systems.

  4. Development of a High Volume Capable Process to Manufacture High Performance Photovoltaic Cells: Cooperative Research and Development Final Report, CRADA Number CRD-08-322

    SciTech Connect (OSTI)

    Geisz, J. F.

    2012-11-01

    The intent of the work is for RFMD and NREL to cooperate in the development of a commercially viable and high volume capable process to manufacture high performance photovoltaic cells, based on inverted metamorphic (IMM) GaAs technology. The successful execution of the agreement will result in the production of a PV cell using technology that is capable of conversion efficiency at par with the market at the time of release (reference 2009: 37-38%), using RFMD's production facilities. The CRADA work has been divided into three phases: (1) a foundation phase where the teams will demonstrate the manufacturing of a basic PV cell at RFMD's production facilities; (2) a technology demonstration phase where the teams will demonstrate the manufacturing of prototype PV cells using IMM technology at RFMD's production facilities, and; (3) a production readiness phase where the teams will demonstrate the capability to manufacture PV cells using IMM technology with high yields, high reliability, high reproducibility and low cost.

  5. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing and Scale Up Challenges Joseph Hartvigsen Ceramatec, Inc. National Renewable Energy Laboratory Golden, CO February 28, 2014 Antipode Assertions * Electric power generation is not the limitation - To misquote Jay Leno "Use all you want, we'll make more" - http://atomicinsights.com/2013/02/use-all-the-electricity-you-want-well-make-more.html * High electric costs come from working the demand curve from below rather than above * "Grid Storage" is a misleading

  6. High Volume Manufacturing of Silicon-Film Solar Cells and Modules; Final Subcontract Report, 26 February 2003 - 30 September 2003

    SciTech Connect (OSTI)

    Rand, J. A.; Culik, J. S.

    2005-10-01

    The objective of the PV Manufacturing R&D subcontract was to continue to improve AstroPower's technology for manufacturing Silicon-Film* wafers, solar cells, and modules to reduce costs, and increase production yield, throughput, and capacity. As part of the effort, new technology such as the continuous back metallization screen-printing system and the laser scribing system were developed and implemented. Existing processes, such as the silicon nitride antireflection coating system and the fire-through process were optimized. Improvements were made to the statistical process control (SPC) systems of the major manufacturing processes: feedstock preparation, wafer growth, surface etch, diffusion, and the antireflection coating process. These process improvements and improved process control have led to an increase of 5% relative power, and nearly 15% relative improvement in mechanical and visual yield.

  7. Manufacturing Barriers to High Temperature PEM Commercialization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D ...

  8. Low Cost Lithography Tool for High Brightness LED Manufacturing

    SciTech Connect (OSTI)

    Andrew Hawryluk; Emily True

    2012-06-30

    The objective of this activity was to address the need for improved manufacturing tools for LEDs. Improvements include lower cost (both capital equipment cost reductions and cost-ofownership reductions), better automation and better yields. To meet the DOE objective of $1- 2/kilolumen, it will be necessary to develop these highly automated manufacturing tools. Lithography is used extensively in the fabrication of high-brightness LEDs, but the tools used to date are not scalable to high-volume manufacturing. This activity addressed the LED lithography process. During R&D and low volume manufacturing, most LED companies use contact-printers. However, several industries have shown that these printers are incompatible with high volume manufacturing and the LED industry needs to evolve to projection steppers. The need for projection lithography tools for LED manufacturing is identified in the Solid State Lighting Manufacturing Roadmap Draft, June 2009. The Roadmap states that Projection tools are needed by 2011. This work will modify a stepper, originally designed for semiconductor manufacturing, for use in LED manufacturing. This work addresses improvements to yield, material handling, automation and throughput for LED manufacturing while reducing the capital equipment cost.

  9. High Pressure Hydrogen Tank Manufacturing

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  10. Manufacturing Barriers to High Temperature PEM Commercialization |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. PDF icon Manufacturing Barriers to High Temperature PEM Commercialization More Documents & Publications PBI-Phosphoric Acid Based Membrane Electrode Assemblies: Status Update MCFC and PAFC R&D Workshop Summary Report 2012 Pathways to

  11. High-Temperature-High-Volume Lifting for Enhanced Geothermal...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for ...

  12. Requirements for status for volume fuel cell manufacturing |...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PEM Fuel Cells in Combined Heat and Power and Backup Power Applications Direct Hydrogen PEMFC Manufacturing Cost Estimation for Automotive Applications: Fuel Cell Tech Team Review...

  13. With low projected manufacturing costs, high ion

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    low projected manufacturing costs, high ion conductivities, reduced cross-over, chemical and thermal stability in both acidic and alkaline environments, the Sandia membrane technology is positioned to lower the cost of many energy-water systems. Poly (phenylene)-based Hydrocarbon Membrane Separators With a larger component of our electricity generation coming from intermittent and variable sources, stationary energy storage and local power generation will be essential for continued growth of the

  14. Novel Manufacturing Technologies for High Power Induction and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies for High Power Induction and Permanent Magnet Electric Motors Novel Manufacturing Technologies for High Power Induction and Permanent Magnet Electric...

  15. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D Presented at the NREL ... DC, August 11-12, 2011. PDF icon High Temperature Fuel Cell (Phosphoric Acid) ...

  16. Novel Manufacturing Technologies for High Power Induction and Permanent

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Magnet Electric Motors | Department of Energy Manufacturing Technologies for High Power Induction and Permanent Magnet Electric Motors Novel Manufacturing Technologies for High Power Induction and Permanent Magnet Electric Motors 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon pm004_grant_2012_o.pdf More Documents & Publications Novel Manufacturing Technologies for High Power Induction and Permanent Magnet

  17. Print-based Manufacturing of Integrated, Low Cost, High Performance...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires Lead Performer: Eaton Corporation - Menomonee Falls, WI Partners: - Heraeus Materials Technology, ...

  18. High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems presentation at the April 2013 peer review meeting held in Denver, Colorado. PDF icon turnquist_high_temp_tools_peer2013.pdf More Documents & Publications High-Temperature Motor Windings for Downhole Pumps Used in Geothermal Energy Production

  19. High air volume to low liquid volume aerosol collector

    DOE Patents [OSTI]

    Masquelier, Donald A. (Tracy, CA); Milanovich, Fred P. (Lafayette, CA); Willeke, Klaus (Cincinnati, OH)

    2003-01-01

    A high air volume to low liquid volume aerosol collector. A high volume flow of aerosol particles is drawn into an annular, centripetal slot in a collector which directs the aerosol flow into a small volume of liquid pool contained is a lower center section of the collector. The annular jet of air impinges into the liquid, imbedding initially airborne particles in the liquid. The liquid in the pool continuously circulates in the lower section of the collector by moving to the center line, then upwardly, and through assistance by a rotating deflector plate passes back into the liquid at the outer area adjacent the impinging air jet which passes upwardly through the liquid pool and through a hollow center of the collector, and is discharged via a side outlet opening. Any liquid droplets escaping with the effluent air are captured by a rotating mist eliminator and moved back toward the liquid pool. The collector includes a sensor assembly for determining, controlling, and maintaining the level of the liquid pool, and includes a lower centrally located valve assembly connected to a liquid reservoir and to an analyzer for analyzing the particles which are impinged into the liquid pool.

  20. Manufacturing

    Office of Environmental Management (EM)

    Flow of Materials through Industry / Sustainable 1 Manufacturing 2 Technology Assessment 3 Contents 4 1. Introduction to the Technology/System ............................................................................................... 1 5 1.1 Supply chain and material flow analysis ....................................................................................... 1 6 2. Technology Assessment and Potential

  1. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50% over typical manufactured homes produced in the northwest.

  2. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, T.; Peeks, B.

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  3. Isotope separation and advanced manufacturing technology. Volume 2, No. 2, Semiannual report, April--September 1993

    SciTech Connect (OSTI)

    Kan, Tehmanu; Carpenter, J.

    1993-12-31

    This is the second issue of a semiannual report for the Isotope Separation and Advanced Manufacturing (ISAM) Technology Program at Lawrence Livermore National Laboratory. Primary objectives of the ISAM Program include: the Uranium Atomic Vapor Laser Isotope Separation (U-AVLIS) process, and advanced manufacturing technologies which include industrial laser materials processing and new manufacturing technologies for uranium, plutonium, and other strategically important materials in support of DOE and other national applications. Topics included in this issue are: production plant product system conceptual design, development and operation of a solid-state switch for thyratron replacement, high-performance optical components for high average power laser systems, use of diode laser absorption spectroscopy for control of uranium vaporization rates, a two-dimensional time dependent hydrodynamical ion extraction model, and design of a formaldehyde photodissociation process for carbon and oxygen isotope separation.

  4. Development of High Temperature Capacitor Technology and Manufacturing Capability

    SciTech Connect (OSTI)

    2011-05-15

    The goal of the Development of High Temperature Capacitor Technology and Manufacturing Capability program was to mature a production-ready supply chain for reliable 250°C FPE (fluorinated polyester) film capacitors by 2011. These high-temperature film capacitors enable both the down hole drilling and aerospace industries by enabling a variety of benefits including: ? Deeper oil exploration in higher temperature and pressure environments ? Enabling power electronic and control equipment to operate in higher temperature environments ? Enabling reduced cooling requirements of electronics ? Increasing reliability and life of capacitors operating below rated temperature ? Enabling capacitors to handle higher electrical losses without overheating. The key challenges to bringing the FPE film capacitors to market have been manufacturing challenges including: ? FPE Film is difficult to handle and wind, resulting in poor yields ? Voltage breakdown strength decreases when the film is wound into capacitors (~70% decrease) ? Encapsulation technologies must be improved to enable higher temperature operation ? Manufacturing and test cycle time is very long As a direct result of this program most of the manufacturing challenges have been met. The FPE film production metalization and winding yield has increased to over 82% from 70%, and the voltage breakdown strength of the wound capacitors has increased 270% to 189 V/?m. The high temperature packaging concepts are showing significant progress including promising results for lead attachments and hermetic packages at 200°C and non-hermetic packages at 250°C. Manufacturing and test cycle time will decrease as the market for FPE capacitors develops.

  5. Manufactured Home Testing in Simulated and Naturally Occurring High Winds

    SciTech Connect (OSTI)

    W. D. Richins; T. K. Larson

    2006-08-01

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for “stick built” structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tiedowns. This project was sponsored by the US Department of Energy, US Department of Housing and Urban Development, and the Manufactured Housing Institute. The results of this research can lead to savings in annual losses of life and property by providing validated information to enable the advancement of code requirements and by developing engineering software that can predict and optimize wind resistance.

  6. Ablation Casting Evaluation for High Volume Structural Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ablation Casting Evaluation for High Volume Structural Castings Ablation Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle...

  7. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  8. High volume production of nanostructured materials

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Morrell, Jonathan S. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Ludtka, Gerard M. (Oak Ridge, TN)

    2009-10-13

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  9. High volume, multiple use, portable precipitator

    DOE Patents [OSTI]

    Carlson, Duane C. (N. Augusta, SC)

    2011-10-25

    A portable high air volume electrostatic collection precipitator for analyzing air is provided which is a relatively small, self-contained device. The device has a collection electrode adapted to carry a variety of collecting media. An air intake is provided such that air to be analyzed flows through an ionization section with a transversely positioned ionization wire to ionize analytes in the air, and then flows over the collection electrode where ionized analytes are collected. Air flow is maintained at but below turbulent flow, Ionizable constituents in the air are ionized, attracted to the collection electrode, and precipitated in the selected medium which can be removed for analysis.

  10. High-performance, high-volume fly ash concrete

    SciTech Connect (OSTI)

    2008-01-15

    This booklet offers the construction professional an in-depth description of the use of high-volume fly ash in concrete. Emphasis is placed on the need for increased utilization of coal-fired power plant byproducts in lieu of Portland cement materials to eliminate increased CO{sub 2} emissions during the production of cement. Also addressed is the dramatic increase in concrete performance with the use of 50+ percent fly ash volume. The booklet contains numerous color and black and white photos, charts of test results, mixtures and comparisons, and several HVFA case studies.

  11. ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DECEMBER 2-3, 2015 | Department of Energy ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP DECEMBER 2-3, 2015 ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R) WORKSHOP DECEMBER 2-3, 2015 PDF icon Draft Agenda More Documents & Publications WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION, DECEMBER 2-3, 2015 2015 AMO Peer Review Agenda

  12. Metrology Challenges for High Energy Density Science Target Manufacture

    SciTech Connect (OSTI)

    Seugling, R M; Bono, M J; Davis, P

    2009-02-19

    Currently, High Energy Density Science (HEDS) experiments are used to support and qualify predictive physics models. These models assume ideal conditions such as energy (input) and device (target) geometry. The experiments rely on precision targets constructed from components with dimensions in the millimeter range, while having micrometer-scale, functional features, including planar steps, sine waves, and step-joint geometry on hemispherical targets. Future target designs will likely have features and forms that rival or surpass current manufacturing and characterization capability. The dimensional metrology of these features is important for a number of reasons, including qualification of sub-components prior to assembly, quantification of critical features on the as-built assemblies and as a feedback mechanism for fabrication process development. Variations in geometry from part to part can lead to functional limitations, such as unpredictable instabilities during an experiment and the inability to assemble a target from poorly matched sub-components. Adding to the complexity are the large number and variety of materials, components, and shapes that render any single metrology technique difficult to use with low uncertainty. Common materials include metal and glass foams, doped transparent and opaque plastics and a variety of deposited and wrought metals. A suite of metrology tools and techniques developed to address the many critical issues relevant to the manufacture of HEDS targets including interferometry, x-ray radiography and contact metrology are presented including two sided interferometry for absolute thickness metrology and low force probe technology for micrometer feature coordinate metrology.

  13. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  14. Current and future industrial energy service characterizations. Volume III. Energy data on 15 selected states' manufacturing subsector

    SciTech Connect (OSTI)

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-11-01

    An examination is made of the current and future energy demands, and uses, and cost to characterize typical applications and resulting services in the US and industrial sectors of 15 selected states. Volume III presents tables containing data on selected states' manufacturing subsector energy consumption, functional uses, and cost in 1974 and 1976. Alabama, California, Illinois, Indiana, Louisiana, Michigan, Missouri, New Jersey, New York, Ohio, Oregon, Pennsylvania, Texas, West Virginia, and Wisconsin were chosen as having the greatest potential for replacing conventional fuel with solar energy. Basic data on the quantities, cost, and types of fuel and electric energy purchased by industr for heat and power were obtained from the 1974 and 1976 Annual Survey of Manufacturers. The specific indutrial energy servic cracteristics developed for each selected state include. 1974 and 1976 manufacturing subsector fuels and electricity consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector fuel consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector average cost of purchsed fuels and electricity per million Btu by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); 1974 and 1976 manufacturing subsector fuels and electric energy intensity by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); manufacturing subsector average annual growth rates of (1) fuels and electricity consumption, (2) fuels and electric energy intensity, and (3) average cost of purchased fuels and electricity (1974 to 1976). Data are compiled on purchased fuels, distillate fuel oil, residual ful oil, coal, coal, and breeze, and natural gas. (MCW)

  15. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  16. WORKSHOP: HIGH VALUE ROLL TO ROLL MANUFACTURING INNOVATION, DECEMBER...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    December 2, 2015 8:00AM EST to December 3, 2015 3:30PM EST The Advanced Manufacturing Office (AMO) is planning to host a workshop at the Westin Alexandria on 2-3 December, 2015. ...

  17. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Advanced Materials and Processing of Composites for High Volume Applications FY 2009 Progress Report for Lightweighting Materials - 8. Polymer ...

  18. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications (ACC932) Advanced Materials and Processing of Composites for High Volume Applications (ACC932) 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies ...

  19. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Predictive Technology Development and Crash Energy Management Advanced Materials and Processing of Composites for High Volume Applications FY 2009 ...

  20. Highly Insulating Windows Volume Purchase Program Final Report

    SciTech Connect (OSTI)

    Parker, Graham B.; Mapes, Terry S.; Zalis, WJ

    2013-02-01

    This report summarizes the Highly Insulating Windows Volume Purchase Program, conduced by PNNL for DOE-BTP, including a summary of outcomes and lessons learned.

  1. Webinar: High Performance Computing For Manufacturing Spring Solicitation, April 5, 2016

    Broader source: Energy.gov [DOE]

    The Energy Department's Lawrence Livermore National Laboratory will be hosting an informational webinar on the High Performance Computing for Manufacturing (HPC4Mfg) spring solicitation on April...

  2. Webinar: High Performance Computing For Manufacturing Spring Solicitation, March 24, 2016

    Broader source: Energy.gov [DOE]

    The Energy Department's Lawrence Livermore National Laboratory will be hosting an informational webinar on the High Performance Computing for Manufacturing (HPC4Mfg) spring solicitation on March...

  3. ADVANCED MANUFACTURING OFFICE HIGH VALUE ROLL TO ROLL (HV R2R...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    WORKSHOP DECEMBER 2-3, 2015 PDF icon Draft Agenda More Documents & Publications WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: HIGH VALUE ROLL TO ROLL (HV...

  4. WORKSHOP: HIGH VALUE ROLL TO ROLL MANUFACTURING INNOVATION, DECEMBER 2-3 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy WORKSHOP: HIGH VALUE ROLL TO ROLL MANUFACTURING INNOVATION, DECEMBER 2-3 WORKSHOP: HIGH VALUE ROLL TO ROLL MANUFACTURING INNOVATION, DECEMBER 2-3 December 2, 2015 8:00AM EST to December 3, 2015 3:30PM EST The Advanced Manufacturing Office (AMO) is planning to host a workshop at the Westin Alexandria on 2-3 December, 2015. This 2-day workshop will focus on the on the advanced manufacturing technology topic of High Value Roll To Roll (HV R2R). Categories for discussion

  5. CARBON FIBER COMPOSITES IN HIGH VOLUME

    SciTech Connect (OSTI)

    Warren, Charles David; Das, Sujit; Jeon, Dr. Saeil

    2014-01-01

    Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

  6. WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION,

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DECEMBER 2-3, 2015 | Department of Energy HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION, DECEMBER 2-3, 2015 WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION, DECEMBER 2-3, 2015 December 2-3, 2015 in Alexandria, VA. The Advanced Manufacturing Office (AMO) hosted a workshop in Alexandria, VA at the Westin Alexandria Hotel on 2-3 December, 2015. This 2 day workshop focused on the advanced manufacturing technology topic of HV R2R. Discussion topics included

  7. Low head, high volume pump apparatus

    DOE Patents [OSTI]

    Avery, Don E. (45-437 Akimala St., Honolulu, HI 96744); Young, Bryan F. (66-489 Pikai St., Honolulu, HI 96712)

    1989-01-01

    An inner cylinder and a substantially larger outer cylinder are joined as two verticle concentric cylinders. Verticle partitions between the cylinders divide the space between the cylinders into an inlet chamber and an outlet chamber which is substantially larger in volume than the inner chamber. The inner cylinder has a central pumping section positioned between upper and lower valve sections. In the valve section ports extend through the inner cylinder wall to the inlet and outlet chambers. Spring loaded valves close the ports. Tension springs extend across the inlet chamber and compression springs extend across the inner cylinder to close the inlet valves. Tension springs extend across the inner cylinder the close the outlet valves. The elastomeric valve flaps have rigid curved backing members. A piston rod extends through one end cover to move a piston in the central section. An inlet is connected to the inlet chamber and an outlet is connected to the outlet chamber.

  8. OLEDWORKS DEVELOPS INNOVATIVE HIGH-PERFORMANCE DEPOSITION TECHNOLOGY TO REDUCE MANUFACTURING COST OF OLED LIGHTING

    Broader source: Energy.gov [DOE]

    The high manufacturing cost of OLED lighting is a major barrier to the growth of the emerging OLED lighting industry. OLEDWorks is developing high-performance deposition technology that addresses...

  9. Advanced Materials and Processing of Composites for High Volume

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications (ACC932) | Department of Energy Applications (ACC932) Advanced Materials and Processing of Composites for High Volume Applications (ACC932) 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon lm046_houston_2012_o.pdf More Documents & Publications Advanced Materials and Processing of Composites for High Volume Applications Carbon Fiber SMC Advanced Materials and Processing of Composites for High

  10. HPC4Mfg: Boosting American Competiveness in Clean Energy Manufacturing through High Performance Computing

    Broader source: Energy.gov [DOE]

    Higher efficiency jet engines to save fuel; stronger fiberglass made with less energy for wind turbines and lightweight vehicles; next generation semiconductor devices for more efficient data centers: these are just a few of the manufacturing challenges that the Energy Department's ten new High Performance Computing for Manufacturing (HPC4Mfg) projects will tackle over the next year.

  11. Energy Department's High Performance Computing for Manufacturing Program Seeks to Fund New Industry Proposals

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy (DOE) is seeking concept proposals from qualified U.S. manufacturers to participate in short-term, collaborative projects. Selectees will be given access to High Performance Computing facilities and will work with experienced DOE National Laboratories staff in addressing challenges in U.S. manufacturing.

  12. Optimization of High-Volume Warm Forming for Lightweight Sheet...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon lm061harrison2012o.pdf More Documents & Publications Development of High-Volume Warm Forming of ...

  13. Ablation Casting Evaluation for High Volume Structural Castings |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Ablation Casting Evaluation for High Volume Structural Castings Ablation Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon lm055_zindel_2012_o.pdf More Documents & Publications 2011 Annual Progress Report for Lightweighting Materials FY 2008 Progress Report for Lightweighting Materials - 3. Automotive Metals-Cast FY 2009 Progress

  14. High Wind Penetration Impact on U.S. Wind Manufacturing Capacity and Critical Resources

    SciTech Connect (OSTI)

    Laxson, A.; Hand, M. M.; Blair, N.

    2006-10-01

    This study used two different models to analyze a number of alternative scenarios of annual wind power capacity expansion to better understand the impacts of high levels of wind generated electricity production on wind energy manufacturing and installation rates.

  15. High Efficiency, Low Cost Solar Cells Manufactured Using 'Silicon Ink' on Thin Crystalline Silicon Wafers

    SciTech Connect (OSTI)

    Antoniadis, H.

    2011-03-01

    Reported are the development and demonstration of a 17% efficient 25mm x 25mm crystalline Silicon solar cell and a 16% efficient 125mm x 125mm crystalline Silicon solar cell, both produced by Ink-jet printing Silicon Ink on a thin crystalline Silicon wafer. To achieve these objectives, processing approaches were developed to print the Silicon Ink in a predetermined pattern to form a high efficiency selective emitter, remove the solvents in the Silicon Ink and fuse the deposited particle Silicon films. Additionally, standard solar cell manufacturing equipment with slightly modified processes were used to complete the fabrication of the Silicon Ink high efficiency solar cells. Also reported are the development and demonstration of a 18.5% efficient 125mm x 125mm monocrystalline Silicon cell, and a 17% efficient 125mm x 125mm multicrystalline Silicon cell, by utilizing high throughput Ink-jet and screen printing technologies. To achieve these objectives, Innovalight developed new high throughput processing tools to print and fuse both p and n type particle Silicon Inks in a predetermined pat-tern applied either on the front or the back of the cell. Additionally, a customized Ink-jet and screen printing systems, coupled with customized substrate handling solution, customized printing algorithms, and a customized ink drying process, in combination with a purchased turn-key line, were used to complete the high efficiency solar cells. This development work delivered a process capable of high volume producing 18.5% efficient crystalline Silicon solar cells and enabled the Innovalight to commercialize its technology by the summer of 2010.

  16. DOE High Performance Computing for Manufacturing (HPC4Mfg) Program Seeks To

    Energy Savers [EERE]

    Fund New Proposals To Jumpstart Energy Technologies | Department of Energy High Performance Computing for Manufacturing (HPC4Mfg) Program Seeks To Fund New Proposals To Jumpstart Energy Technologies DOE High Performance Computing for Manufacturing (HPC4Mfg) Program Seeks To Fund New Proposals To Jumpstart Energy Technologies March 18, 2016 - 3:31pm Addthis News release from Lawrence Livermore National Laboratory, March 17 2016 LIVERMORE, Calif - A new U.S. Department of Energy (DOE) program

  17. Print-based Manufacturing of Integrated, Low Cost, High Performance SSL

    Energy Savers [EERE]

    Luminaires | Department of Energy Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires Lead Performer: Eaton Corporation - Menomonee Falls, WI Partners: - Heraeus Materials Technology, LLC - Conshohocken, PA - Haiku Tech, Inc - Miami, FL - Eaton Cooper Lighting Innovation Center - Peachtree City, GA DOE Total Funding: $2,468,672 Cost Share: $2,468,676 Project Term: 9/15/2013 -

  18. Proof-of-Concept Manufacturing and Testing of Composite Wind Generator Blades Made by HCBMP (High Compression Bladder Molded Prepreg)

    SciTech Connect (OSTI)

    William C. Leighty; DOE Project Officer - Keith Bennett

    2005-10-04

    Proof-of-Concept Manufacturing and Testing of Composite Wind Generator Blades Made by HCBMP (High Compression Bladder Molded Prepreg)

  19. Friction Stir Additive Manufacturing for High Structural Performance Through Microstructural Control

    Office of Environmental Management (EM)

    Friction Stir Additive Manufacturing as a potential route to achieve high performing structures James Withers MER Corporation Rajiv S. Mishra Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203, USA US DOE workshop on Advanced Methods for Manufacturing (AMM) September 29, 2015 Acknowledgement - DOE STTR Contract No. DE-SC0013783; Dr. Alison Hahn, Program Manager Presentation outline  Grand challenges confronting

  20. NREL: Hydrogen and Fuel Cells Research - Fuel Cell Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Cell Manufacturing Photo of scientific equipment in laboratory setting. NREL's in-line diagnostics help industry identify defects in fuel cell components. This small-scale manufacturing line at NREL's Energy Systems Integration Facility can convey fuel cell component materials at speeds of 100 feet per minute. NREL's fuel cell manufacturing R&D focuses on improving quality-inspection practices for high-volume manufacturing processes to enable higher production volumes, increased reliability,

  1. Advanced Materials and Processing of Composites for High Volume

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications | Department of Energy 1 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation PDF icon lm046_houston_2011_o.pdf More Documents & Publications Advanced Materials and Processing of Composites for High Volume Applications FY 2009 Progress Report for Lightweighting Materials - 8. Polymer Composites Research and Development Carbon Fiber SMC

  2. High-Temperature-High-Volume Lifting For Enhanced Geothermal...

    Open Energy Info (EERE)

    include high-temperature drive system materials, journal and thrust bearings, and corrosion and erosion-resistant lifting pump components. Finally, in Phase 3, the overall...

  3. Advanced Manufacture of Reflectors

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  4. Manufactured Home Testing in Simulated and Naturally Occurring High Winds for WCTE Conference

    SciTech Connect (OSTI)

    William D. Richins; Thomas K. Larson; Jeffrey M. Lacy; Ryan G. Kobbe

    2006-08-01

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for "stick built" structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tie-downs. This project was sponsored by the US Department of Energy, US Department of Housing and Urban Development, and the Manufactured Housing Institute. The results of this research can lead to savings in annual losses of life and property by providing validated information to enable the advancement of code requirements and by developing engineering software that can predict and optimize wind resistance.

  5. Advanced Materials and Processing of Composites for High Volume

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications | Department of Energy 0 DOE Vehicle Technologies and Hydrogen Programs Annual Merit Review and Peer Evaluation Meeting, June 7-11, 2010 -- Washington D.C. PDF icon lm021_zaluzec_2010_o.pdf More Documents & Publications Predictive Technology Development and Crash Energy Management Advanced Materials and Processing of Composites for High Volume Applications FY 2009 Progress Report for Lightweighting Materials - 8. Polymer Composites Research and Development

  6. Adaptive Process Controls and Ultrasonics for High Temperature PEM MEA Manufacture

    SciTech Connect (OSTI)

    Walczyk, Daniel F.

    2015-08-26

    The purpose of this 5-year DOE-sponsored project was to address major process bottlenecks associated with fuel cell manufacturing. New technologies were developed to significantly reduce pressing cycle time for high temperature PEM membrane electrode assembly (MEA) through the use of novel, robust ultrasonic (U/S) bonding processes along with low temperature (<100°C) PEM MEAs. In addition, greater manufacturing uniformity and performance was achieved through (a) an investigation into the causes of excessive variation in ultrasonically and thermally bonded MEAs using more diagnostics applied during the entire fabrication and cell build process, and (b) development of rapid, yet simple quality control measurement techniques for use by industry.

  7. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 15, System design description. Volume 1

    SciTech Connect (OSTI)

    1995-09-22

    This System Design Description, prepared in accordance with the TPX Project Management Plan provides a summary or TF Magnet System design features at the conclusion of Phase I, Preliminary Design and Manufacturing Research. The document includes the analytical and experimental bases for the design, and plans for implementation in final design, manufacturing, test, and magnet integration into the tokamak. Requirements for operation and maintenance are outlined, and references to sources of additional information are provided.

  8. Highly Aligned Carbon Fiber in Polymer Composite Structures via Additive Manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Tekinalp, Halil L; Kunc, Vlastimil; Velez-Garcia, Gregorio M; Duty, Chad E; Love, Lonnie J; Naskar, Amit K; Blue, Craig A; Ozcan, Soydan

    2014-01-01

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructuremore » and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. This phenomena is explained based on the changes in fiber orientation, dispersion and void formation.« less

  9. Highly Aligned Carbon Fiber in Polymer Composite Structures via Additive Manufacturing

    SciTech Connect (OSTI)

    Tekinalp, Halil L [ORNL; Kunc, Vlastimil [ORNL; Velez-Garcia, Gregorio M [ORNL; Duty, Chad E [ORNL; Love, Lonnie J [ORNL; Naskar, Amit K [ORNL; Blue, Craig A [ORNL; Ozcan, Soydan [ORNL

    2014-01-01

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. This phenomena is explained based on the changes in fiber orientation, dispersion and void formation.

  10. Methods for high volume production of nanostructured materials

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Morrell, Jonathan S. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Ludtka, Gerald M. (Oak Ridge, TN)

    2011-03-22

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  11. Building America Whole-House Solutions for New Homes: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    Broader source: Energy.gov [DOE]

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home. In this project, the Northwest Energy Efficient Manufactured Housing Program worked with Building America Partnership for Improved Residential Construction and Bonneville Power Administration to help four factory homebuilders build prototype zero energy ready manufactured homes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark.

  12. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 21, Materials and processes selection. Volume 2

    SciTech Connect (OSTI)

    Smith, B.R.

    1995-08-15

    This document identifies the candidate materials and manufacturing processes selected for development of the TPX Toroidal Field (TF) Magnet. Supporting rationale and selection criteria are provided for justification and the materials properties database report is included for completeness. Specific properties for each material selection are included in this document.

  13. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch PDF icon ...

  14. Development of High-Volume Warm Forming of Low-Cost Magnesium...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet 2009 DOE Hydrogen Program and Vehicle Technologies Program...

  15. Development of High-Volume Warm Forming of Low-Cost Magnesium...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet 2010 DOE Vehicle Technologies and Hydrogen Programs...

  16. NREL: Energy Systems Integration Facility - Manufacturing and Material

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Diagnostics Manufacturing and Material Diagnostics Manufacturing and material diagnostics help manufacturers of clean energy technologies scale up production to volumes that meet U.S. Department of Energy and industry targets. The Energy Systems Integration Facility provides an array of instrumentation and diagnostic tools that allows highly skilled researchers to perform novel experimentation that would be cost- and time-prohibitive for most institutions. Currently, manufacturing activities

  17. Methods for manufacturing porous nuclear fuel elements for high-temperature gas-cooled nuclear reactors

    DOE Patents [OSTI]

    Youchison, Dennis L.; Williams, Brian E.; Benander, Robert E.

    2010-02-23

    Methods for manufacturing porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's). Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, a thin coating of nuclear fuel may be deposited inside of a highly porous skeletal structure made, for example, of reticulated vitreous carbon foam.

  18. Next Generation Manufacturing Processes

    Broader source: Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  19. Method For Manufacturing Articles For High Temperature Use, And Articles Made Therewith

    DOE Patents [OSTI]

    Wang, Hongyu (Hockessin, DE); Mitchell, David Joseph (Niskayuna, NY); Lau, Yuk-Chiu (Ballston Lake, NY); Henry, Arnold Thomas (Gloversville, NY)

    2006-02-28

    A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.

  20. Method For Manufacturing Articles For High Temperature Use, And Articles Made Therewith

    DOE Patents [OSTI]

    Wang, Hongyu (Hockessin, DE); Mitchell, David Joseph (Niskayuna, NY); Lau, Yuk-Chiu (Ballston Lake, NY); Henry, Arnold Thomas (Gloversville, NY)

    2005-03-15

    A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.

  1. Innovative High-Performance Deposition Technology for Low-Cost Manufacturing of OLED Lighting

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hamer, Tim Spencer OLEDWorks LLC Innovative High-Performance Deposition Technology for Low-Cost Manufacturing of OLED Lighting 2015 Building Technologies Office Peer Review DOE Agreement Number DE-EE0006263 Images show Sunic G5 VTE deposition tool and nozzle array for deposition of 3 components - OLEDWorks equipment is proprietary and won't be shown. 2 Project Summary Timeline: Start date: 10/1/2013 Planned end date: 03/31/2015 Key Milestones 1. Design, and fabrication of vaporizer system for

  2. Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Print-based Manufacturing of Integrated, Low Cost, High Performance SSL Luminaires 2015 Building Technologies Office Peer Review Sridhar R. Nimma, sridharrnimma@eaton.com EATON Corporation Project Summary Timeline: Start date: 9/15/2013 Planned end date: 12/31/2015 Key Milestones 1. Increase LED Fixture Lifetime; 6/15/2014 2. Decrease cost of LED Fixture; 12/15/2015 Budget: * Budget: $4,937,345 / 50% Cost Share * Budget Period 1 complete Budget period DOE Eaton 1 $ 1,072,691 $ 1,072,690 2 $

  3. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation PDF icon arravt014esoleary2011...

  4. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon arravt014esoleary2012...

  5. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Broader source: Energy.gov [DOE]

    2011 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation

  6. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Broader source: Energy.gov [DOE]

    2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  7. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative PDF icon b13_wayman_1-a.pdf More Documents & Publications Amped Up! Volume 1, No.2 NREL/DOE EERE QC/Metrology

  8. Method for manufacturing compound semiconductor field-effect transistors with improved DC and high frequency performance

    DOE Patents [OSTI]

    Zolper, John C.; Sherwin, Marc E.; Baca, Albert G.

    2000-01-01

    A method for making compound semiconductor devices including the use of a p-type dopant is disclosed wherein the dopant is co-implanted with an n-type donor species at the time the n-channel is formed and a single anneal at moderate temperature is then performed. Also disclosed are devices manufactured using the method. In the preferred embodiment n-MESFETs and other similar field effect transistor devices are manufactured using C ions co-implanted with Si atoms in GaAs to form an n-channel. C exhibits a unique characteristic in the context of the invention in that it exhibits a low activation efficiency (typically, 50% or less) as a p-type dopant, and consequently, it acts to sharpen the Si n-channel by compensating Si donors in the region of the Si-channel tail, but does not contribute substantially to the acceptor concentration in the buried p region. As a result, the invention provides for improved field effect semiconductor and related devices with enhancement of both DC and high-frequency performance.

  9. Development of an Improved Process for Installation Projects of High Technology Manufacturing Equipment

    SciTech Connect (OSTI)

    Quintana, Sarah V.

    2014-04-30

    High technology manufacturing equipment is utilized at Los Alamos National Laboratory (LANL) to support nuclear missions. This is undertaken from concept initiation where equipment is designed and then taken through several review phases, working closely with system engineers (SEs) responsible for each of the affected systems or involved disciplines (from gasses to HVAC to structural, etc.). After the design is finalized it moves to procurement and custom fabrication of the equipment and equipment installation, including all of the paperwork involved. Not only are the engineering and manufacturing aspects important, but also the scheduling, financial forecasting, and planning portions that take place initially and are sometimes modified as the project progresses should requirements, changes or additions become necessary. The process required to complete a project of this type, including equipment installation, is unique and involves numerous steps to complete. These processes can be improved and recent work on the Direct Current Arc (DC Arc) Glovebox Design, Fabrication and Installation Project provides an opportunity to identify some important lessons learned (LL) that can be implemented in the future for continued project improvement and success.

  10. Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    USAMP AMD 602 - High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Project ID "LM10" AMD 602 1 This presentation does not contain any proprietary, confidential or otherwise protected information 2010 DOE Merit Review Presentation Prepared by: Peter Friedman, Ford Motor Company USAMP AMD 602 - High-Volume Warm Forming of Low-Cost Magnesium Sheet Acknowledgement This presentation does not contain any proprietary,

  11. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2015-09-15

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  12. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2015-09-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH), which is intended to make significant progress toward performing as zero-net-energy ready. The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual percent savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  13. Preconcentrator with high volume chiller for high vapor pressure particle detection

    DOE Patents [OSTI]

    Linker, Kevin L

    2013-10-22

    Apparatus and method for collecting particles of both high and low vapor pressure target materials entrained in a large volume sample gas stream. Large volume active cooling provides a cold air supply which is mixed with the sample gas stream to reduce the vapor pressure of the particles. In embodiments, a chiller cools air from ambient conditions to 0-15.degree. C. with the volumetric flow rate of the cold air supply being at least equal to the volumetric flow rate of the sample gas stream. In further embodiments an adsorption media is heated in at least two stages, a first of which is below a threshold temperature at which decomposition products of the high vapor pressure particle are generated.

  14. Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy High-Volume Warm Forming for Lightweight Sheet Alloys Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting PDF icon lm061_harrison_2012_o.pdf More Documents & Publications Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Vehicle Technologies

  15. Modular, High-Volume Fuel Cell Leak-Test Suite and Process

    SciTech Connect (OSTI)

    Ru Chen; Ian Kaye

    2012-03-12

    Fuel cell stacks are typically hand-assembled and tested. As a result the manufacturing process is labor-intensive and time-consuming. The fluid leakage in fuel cell stacks may reduce fuel cell performance, damage fuel cell stack, or even cause fire and become a safety hazard. Leak check is a critical step in the fuel cell stack manufacturing. The fuel cell industry is in need of fuel cell leak-test processes and equipment that is automatic, robust, and high throughput. The equipment should reduce fuel cell manufacturing cost.

  16. How to Use the DOE Data ID Service: For Data Centers and High Volume/High

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Frequency Submitters | OSTI, US Dept of Energy, Office of Scientific and Technical Information Data Centers and High Volume/High Frequency Submitters DataCite | Contact DOE Data ID Service Call or email your organization's Scientific and Technical Information (STI) Manager. Your STI Manager will refer you to the correct contact at OSTI. Or, if someone else has suggested you contact OSTI directly, you may do so through the DOE Data ID Service email. OSTI will work with you to discover your

  17. Solion ion source for high-efficiency, high-throughput solar cell manufacturing

    SciTech Connect (OSTI)

    Koo, John Binns, Brant; Miller, Timothy; Krause, Stephen; Skinner, Wesley; Mullin, James

    2014-02-15

    In this paper, we introduce the Solion ion source for high-throughput solar cell doping. As the source power is increased to enable higher throughput, negative effects degrade the lifetime of the plasma chamber and the extraction electrodes. In order to improve efficiency, we have explored a wide range of electron energies and determined the conditions which best suit production. To extend the lifetime of the source we have developed an in situ cleaning method using only existing hardware. With these combinations, source life-times of >200 h for phosphorous and >100 h for boron ion beams have been achieved while maintaining 1100 cell-per-hour production.

  18. Mirror Fusion Test Facility-B (MFTF-B) axicell configuration: NbTi magnet system. Manufacturing/producibility final report. Volume 2

    SciTech Connect (OSTI)

    Ritschel, A.J.; White, W.L.

    1985-05-01

    This Final MFTF-B Manufacturing/Producibility Report covers facilities, tooling plan, manufacturing sequence, schedule and performance, producibility, and lessons learned for the solenoid, axicell, and transition coils, as well as a deactivation plan, conclusions, references, and appendices.

  19. Mechanically stable, high aspect ratio, multifilar, wound, ribbon-type conductor and method for manufacturing same

    DOE Patents [OSTI]

    Cottingham, James G. (Center Moriches, NY)

    1987-01-01

    A mechanically stable, wound, multifilar, ribbon-type conductor having a cross-sectional aspect ratio which may be greater than 12:1, comprising a plurality of conductive strands wound to form a flattened helix containing a plastic strip into which the strands have been pressed so as to form a bond between the strip and the strands. The bond mechanically stabilizes the conductor under tension, preventing it from collapsing into a tubular configuration. In preferred embodiments the plastic strip may be polytetrafluoroethylene, and the conductive strands may be formed from a superconductive material. Conductors in accordance with the present invention may be manufactured by winding a plurality of conductive strands around a hollow mandrel; the cross-section of a hollow mandrel; the cross-section of the mandrel continuously varying from substantially circular to a high aspect ratio elipse while maintaining a constant circumference. The wound conductive strands are drawn from the mandrel as a multifilar helix while simultaneously a plastic strip is fed through the hollow mandrel so that it is contained within the helix as it is withdrawn from the mandrel. The helical conductor is then compressed into a ribbon-like form and the strands are bonded to the plastic strip by a combination of heat and pressure.

  20. EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES

    Broader source: Energy.gov [DOE]

    With the help of DOE funding, Eaton is using manufacturing process innovation to develop a way to place the LED package, chip, or chip array directly on a fixture or heat sink in order to improve...

  1. High-speed volume measurement system and method

    DOE Patents [OSTI]

    Lane, Michael H.; Doyle, Jr., James L.; Brinkman, Michael J.

    2015-11-24

    Disclosed is a volume sensor having first, second, and third laser sources emitting first, second, and third laser beams; first, second, and third beam splitters splitting the first, second, and third laser beams into first, second, and third beam pairs; first, second, and third optical assemblies expanding the first, second, and third beam pairs into first, second, and third pairs of parallel beam sheets; fourth, fifth, and sixth optical assemblies focusing the first, second, and third beam sheet pairs into fourth, fifth, and sixth beam pairs; and first, second, and third detector pairs receiving the fourth, fifth, and sixth beam pairs and converting a change in intensity of at least one of the beam pairs resulting from an object passing through at least one of the first, second, and third parallel beam sheets into at least one electrical signal proportional to a three-dimensional representation of the object.

  2. New Whole-House Solutions Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes - Pacific Northwest

    SciTech Connect (OSTI)

    2015-05-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). In this project, the Northwest Energy Efficient Manufactured Housing Program worked with Building America Partnership for Improved Residential Construction and Bonneville Power Administration to help four factory homebuilders build prototype zero energy ready manufactured homes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This case study describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability. Monitoring is expected to continue into 2016.

  3. Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy High-Volume Warm Forming of Low-Cost Magnesium Sheet Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet 2009 DOE Hydrogen Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting, May 18-22, 2009 -- Washington D.C. PDF icon lm_19_quinn.pdf More Documents & Publications Development of High-Volume Warm Forming of Low-Cost Magnesium Sheet Magnesium Front End Research and Development AMD 604 Magnesium Front End Research

  4. NREL Develops High Speed Scanner to Monitor Fuel Cell Material...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    fuel cell scanner could provide effective in-line quality control in a high-volume manufacturing facility. NREL scientists have developed and built a high-throughput,...

  5. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Launch | Department of Energy Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch PDF icon low-cost_carbon_fibers_factsheet.pdf More Documents & Publications CX-009154: Categorical Exclusion Determination Lower Cost Carbon Fiber Precursors Development and Commercialization of Alternative Carbon Fiber Precursors and Conversion Technologies - Advanced Conversion

  6. High Volume Method of Making Low Cost, Lightweight Solar Materials - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation Portal Solar Photovoltaic Solar Photovoltaic Find More Like This Return to Search High Volume Method of Making Low Cost, Lightweight Solar Materials Oak Ridge National Laboratory Contact ORNL About This Technology Technology Marketing SummaryA critical challenge for solar energy is the high cost (>$1/W) of quality solar materials. Researchers at ORNL have invented an approach for producing large volumes of solar cell material at a fraction of the cost of today's solar cells.

  7. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    SciTech Connect (OSTI)

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

  8. Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper

    Broader source: Energy.gov [DOE]

    This factsheet describes a research project whose goal is to demonstrate the economic and technological viability of fibrous filler to manufacture paper containing up to 50% ash, at equal or better quality and performance than conventional alternatives and at a lower cost.

  9. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    manufacturing and national security To realize additive manufacturing's potential as a disruptive technology for Los Alamos National Laboratory's national security missions,...

  10. Microdevice having interior cavity with high aspect ratio surface features and associated methods of manufacture and use

    DOE Patents [OSTI]

    Morales, Alfredo M. (Pleasanton, CA)

    2002-01-01

    A microdevice having interior cavity with high aspect ratio features and ultrasmooth surfaces, and associated method of manufacture and use is described. An LIGA-produced shaped bit is used to contour polish the surface of a sacrificial mandrel. The contoured sacrificial mandrel is subsequently coated with a structural material and the mandrel removed to produce microdevices having micrometer-sized surface features and sub-micrometer RMS surface roughness.

  11. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart...

  12. Ultra-High Efficiency and Low-Emissions Combustion Technology for Manufacturing Industries

    SciTech Connect (OSTI)

    Atreya, Arvind

    2013-04-15

    The purpose of this research was to develop and test a transformational combustion technology for high temperature furnaces to reduce the energy intensity and carbon footprint of U.S. manufacturing industries such as steel, aluminum, glass, metal casting, and petroleum refining. A new technology based on internal and/or external Flue Gas Recirculation (FGR) along with significant enhancement in flame radiation was developed. It produces "Radiative Flameless Combustion (RFC)" and offers tremendous energy efficiency and pollutant reduction benefits over and above the now popular "flameless combustion." It will reduce the energy intensity (or fuel consumption per unit system output) by more than 50% and double the furnace productivity while significantly reducing pollutants and greenhouse gas emissions (10^3 times reduction in NOx and 10 times reduction in CO & hydrocarbons and 3 times reduction in CO2). Product quality improvements are also expected due to uniform radiation, as well as, reduction in scale/dross formation is expected because of non-oxidative atmosphere. RFC is inexpensive, easy to implement, and it was successfully tested in a laboratory-scale furnace at the University of Michigan during the course of this work. A first-ever theory with gas and particulate radiation was also developed. Numerical programs were also written to design an industrial-scale furnace. Nine papers were published (or are in the process of publication). We believe that this early stage research adequately proves the concept through laboratory experiments, modeling and computational models. All this work is presented in the published papers. Important conclusions of this work are: (1) It was proved through experimental measurements that RFC is not only feasible but a very beneficial technology. (2) Theoretical analysis of RFC was done in (a) spatially uniform strain field and (b) a planar momentum jet where the strain rate is neither prescribed nor uniform. Four important non-dimensional parameters controlling RFC in furnaces were identified. These are: (i) The Boltzmann number; (ii) The Damkohler number, (iii) The dimensionless Arrhenius number, and (iv) The equivalence ratio. Together they define the parameter space where RFC is possible. It was also found that the Damkohler number must be small for RFC to exist and that the Boltzmann number expands the RFC domain. The experimental data obtained during the course of this work agrees well with the predictions made by the theoretical analysis. Interestingly, the equivalence ratio dependence shows that it is easier to establish RFC for rich mixtures than for lean mixtures. This was also experimentally observed. Identifying the parameter space for RFC is necessary for controlling the RFC furnace operation. It is hoped that future work will enable the methodology developed here to be applied to the operation of real furnaces, with consequent improvement in efficiency and pollutant reduction. To reiterate, the new furnace combustion technology developed enables intense radiation from combustion products and has many benefits: (i) Ultra-High Efficiency and Low-Emissions; (ii) Uniform and intense radiation to substantially increase productivity; (iii) Oxygen-free atmosphere to reduce dross/scale formation; (iv) Provides multi-fuel capability; and (v) Enables carbon sequestration if pure oxygen is used for combustion.

  13. Highly Insulating R-5 Windows Volume Purchase - How Utilities Can Participate Fact Sheet

    SciTech Connect (OSTI)

    2010-03-01

    This fact sheet describes DOE’s Windows Volume Purchase, the benefits of highly insulated R-5 windows and low-e storm windows, and the important role that utilities can play in expanding the market for these highly insulated windows.

  14. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOE Patents [OSTI]

    Hash, M.C.; Bloom, I.D.

    1992-10-13

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800--1200 C), for example 1000 C, than are typically required (1400 C) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250 C with conductivity values of 2.5 to 4[times]10[sup [minus]2](ohm-cm)[sup [minus]1]. The matrix exhibits chemical stability against sodium for 100 hours at 250 to 300 C. 1 figure.

  15. Sustainable Manufacturing

    Energy Savers [EERE]

    Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR DOE Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR Sustainable Manufacturing: Definitions  Numerous definitions and descriptions exist for sustainable manufacturing: * US Department of Commerce, 2009 * NACFAM, 2009 * NIST, 2010 * US-EPA, 2012 * ASME, 2011, 2013 * NSF 2013 * ISM, 2014  Sustainable manufacturing offers a new way of producing functionally superior products using innovative sustainable

  16. Seawolf Manufacturing Challenge | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Seawolf Manufacturing ... Seawolf Manufacturing Challenge Posted: February 11, 2013 - 2:42pm | Y-12 Report | Volume 9, Issue 2 | 2013 The Seawolf propulsor prototype was...

  17. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOE Patents [OSTI]

    Hash, Mark C.; Bloom, Ira D.

    1992-01-01

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800.degree. C.-1200.degree. C.), for example 1000.degree. C., than are typically required (1400.degree. C.) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250.degree. C. with conductivity values of 2.5 to 4.times.10.sup.-2 (ohm-cm).sup.-1. The matrix exhibits chemical stability against sodium for 100 hours at 250.degree. to 300.degree. C.

  18. New Electrode Manufacturing Process Equipment: Novel High Energy Density Lithium-Ion Cell Designs via Innovative Manufacturing Process Modules for Cathode and Integrated Separator

    SciTech Connect (OSTI)

    2010-07-01

    BEEST Project: Applied Materials is developing new tools for manufacturing Li-Ion batteries that could dramatically increase their performance. Traditionally, the positive and negative terminals of Li-Ion batteries are mixed with glue-like materials called binders, pressed onto electrodes, and then physically kept apart by winding a polymer mesh material between them called a separator. With the Applied Materials system, many of these manually intensive processes will be replaced by next generation coating technology to apply each component. This process will improve product reliability and performance of the cells at a fraction of the current cost. These novel manufacturing techniques will also increase the energy density of the battery and reduce the size of several of the battery’s components to free up more space within the cell for storage.

  19. Method of manufacturing a high temperature superconductor with improved transport properties

    DOE Patents [OSTI]

    Balachandran, Uthamalingam; Siegel, Richard W.; Askew, Thomas R.

    2001-01-01

    A method of preparing a high temperature superconductor. A method of preparing a superconductor includes providing a powdered high temperature superconductor and a nanophase paramagnetic material. These components are combined to form a solid compacted mass with the paramagnetic material disposed on the grain boundaries of the polycrystaline high temperature superconductor.

  20. DOE Offers Support for Innovative Manufacturing Plant That Will Produce High Quality Solar Silicon at Low Cost

    Broader source: Energy.gov [DOE]

    Project to Create Significant Solar Manufacturing Efficiencies and is Expected to Generate Over 2,000 Jobs

  1. High temperature superconducting composite conductor and method for manufacturing the same

    DOE Patents [OSTI]

    Holesinger, Terry G.; Bingert, John F.

    2002-01-01

    A high temperature superconducting composite conductor is provided including a high temperature superconducting material surrounded by a noble metal layer, the high temperature superconducting composite conductor characterized as having a fill factor of greater than about 40. Additionally, the conductor can be further characterized as containing multiple cores of high temperature superconducting material surrounded by a noble metal layer, said multiple cores characterized as having substantially uniform geometry in the cross-sectional dimensions. Processes of forming such a high temperature superconducting composite conductor are also provided.

  2. High Efficiency Integrated Space Conditioning, Water Heating and Air Distribution System for HUD-Code Manufactured Housing

    SciTech Connect (OSTI)

    Henry DeLima; Joe Akin; Joseph Pietsch

    2008-09-14

    Recognizing the need for new space conditioning and water heating systems for manufactured housing, DeLima Associates assembled a team to develop a space conditioning system that would enhance comfort conditions while also reducing energy usage at the systems level. The product, ComboflairÂź was defined as a result of a needs analysis of project sponsors and industry stakeholders. An integrated system would be developed that would combine a packaged airconditioning system with a small-duct, high-velocity air distribution system. In its basic configuration, the source for space heating would be a gas water heater. The complete system would be installed at the manufactured home factory and would require no site installation work at the homesite as is now required with conventional split-system air conditioners. Several prototypes were fabricated and tested before a field test unit was completed in October 2005. The ComboflairÂź system, complete with ductwork, was installed in a 1,984 square feet, double-wide manufactured home built by Palm Harbor Homes in Austin, TX. After the home was transported and installed at a Palm Harbor dealer lot in Austin, TX, a data acquisition system was installed for remote data collection. Over 60 parameters were continuously monitored and measurements were transmitted to a remote site every 15 minutes for performance analysis. The ComboflairÂź system was field tested from February 2006 until April 2007. The cooling system performed in accordance with the design specifications. The heating system initially could not provide the needed capacity at peak heating conditions until the water heater was replaced with a higher capacity standard water heater. All system comfort goals were then met. As a result of field testing, we have identified improvements to be made to specific components for incorporation into production models. The ComboflairÂź system will be manufactured by Unico, Inc. at their new production facility in St. Louis, MO. The product will be initially launched in the hot-humid climates of the southern U.S.

  3. Sustainable Manufacturing

    Energy Savers [EERE]

    Principal Investigator (Presenter): Dr. Troy D. Marusich , CTO Washington, D.C. May 6-7, 2014 Third Wave Systems Inc. U.S. DOE Advanced Manufacturing Office Peer Review Meeting This presentation does not contain any proprietary, confidential, or otherwise restricted information. o Project Objective  What are you trying to do?  Develop and demonstrate a new manufacturing-informed design paradigm to dramatically improve manufacturing productivity, quality, and costs of machined components

  4. Manufacturing Glossary

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  5. Volume-scalable high-brightness three-dimensional visible light source

    DOE Patents [OSTI]

    Subramania, Ganapathi; Fischer, Arthur J; Wang, George T; Li, Qiming

    2014-02-18

    A volume-scalable, high-brightness, electrically driven visible light source comprises a three-dimensional photonic crystal (3DPC) comprising one or more direct bandgap semiconductors. The improved light emission performance of the invention is achieved based on the enhancement of radiative emission of light emitters placed inside a 3DPC due to the strong modification of the photonic density-of-states engendered by the 3DPC.

  6. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  7. Glass Property Data and Models for Estimating High-Level Waste Glass Volume

    SciTech Connect (OSTI)

    Vienna, John D.; Fluegel, Alexander; Kim, Dong-Sang; Hrma, Pavel R.

    2009-10-05

    This report describes recent efforts to develop glass property models that can be used to help estimate the volume of high-level waste (HLW) glass that will result from vitrification of Hanford tank waste. The compositions of acceptable and processable HLW glasses need to be optimized to minimize the waste-form volume and, hence, to save cost. A database of properties and associated compositions for simulated waste glasses was collected for developing property-composition models. This database, although not comprehensive, represents a large fraction of data on waste-glass compositions and properties that were available at the time of this report. Glass property-composition models were fit to subsets of the database for several key glass properties. These models apply to a significantly broader composition space than those previously publised. These models should be considered for interim use in calculating properties of Hanford waste glasses.

  8. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies....

  9. Low-Cost Manufacturing of High-Efficiency, High-Reliability String Ribbon Si PV Modules: Final Subcontract Report, 24 June 2005 - 31 October 2008

    SciTech Connect (OSTI)

    Felton, L.

    2009-05-01

    Presents 2008 overall process improvements in adaptive thermal process, cut-on-the-fly manufacturing, and lamination.

  10. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 4

    SciTech Connect (OSTI)

    Not Available

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 4) presents the standards and requirements for the following sections: Radiation Protection and Operations.

  11. High-Efficiency Volume Reflection of an Ultrarelativistic Proton Beam with a Bent Silicon Crystal

    SciTech Connect (OSTI)

    Scandale, Walter; Still, Dean A.; Baricordi, Stefano; Dalpiaz, Pietro; Fiorini, Massimiliano; Guidi, Vincenzo; Martinelli, Giuliano; Mazzolari, Andrea; Milan, Emiliano; Ambrosi, Giovanni; Azzarello, Philipp; Battiston, Roberto; Bertucci, Bruna; Burger, William J.; Ionica, Maria; Zuccon, Paolo; Cavoto, Gianluca; Santacesaria, Roberta; Valente, Paolo; Vallazza, Erik

    2007-04-13

    The volume reflection phenomenon was detected while investigating 400 GeV proton interactions with bent silicon crystals in the external beam H8 of the CERN Super Proton Synchrotron. Such a process was observed for a wide interval of crystal orientations relative to the beam axis, and its efficiency exceeds 95%, thereby surpassing any previously observed value. These observations suggest new perspectives for the manipulation of high-energy beams, e.g., for collimation and extraction in new-generation hadron colliders, such as the CERN Large Hadron Collider.

  12. A source of PCB contamination in modified high-volume air samplers

    SciTech Connect (OSTI)

    Basu, I.; O'Dell, J.M.; Arnold, K.; Hites, R.A.

    2000-02-01

    Modified Anderson High Volume (Hi-Vol) air samplers are widely used for the collection of semi-volatile organic compounds (such as PCBs) from air. The foam gasket near the main air flow path in these samplers can become contaminated with PCBs if the sampler or the gasket is stored at a location with high indoor air PCB levels. Once the gasket is contaminated, it releases PCBs back into the air stream during sampling, and as a result, incorrectly high air PCB concentrations are measured. This paper presents data demonstrating this contamination problem using measurements from two Integrated Atmospheric Deposition Network sites: one at Sleeping Bear Dunes on Lake Michigan and the other at Point Petre on Lake Ontario. The authors recommend that these gaskets be replaced by Teflon tape and that the storage history of each sampler be carefully tracked.

  13. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    per unit of CF output by more than 50%; and * Creating domestic manufacturing jobs. ... additional information, please contact Steve Sikirica Technology Manager U.S. ...

  14. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy...

  15. Mechanically stable, high-aspect-ratio, multifilar, wound, ribbon-type conductor and method for manufacturing same

    DOE Patents [OSTI]

    Cottingham, J.G.

    1982-03-15

    A mechanically stable, wound, multifilar, ribbon-type conductor is described having a cross-sectional aspect ratio which may be greater than 12:1, comprising a plurality of conductive strands wound to form a flattened helix containing a plastic strip into which the strands have been pressed so as to form a bond between the strip and the strands. The bond mechanically stabilizes the conductor under tension, preventing it from collapsing into a tubular configuration. In preferred embodiments the plastic strip may be polytetrafluoroethylene, and the conductive strands may be formed from a superconductive material. Conductors in accordance with the present invention may be manufactured by winding a plurality of conductive strands around a hollow mandrel; the cross-section of a hollow mandrel; the cross-section of the mandrel continuously varying from substnatially circular to a high aspect ratio elipse while maintaining a constant circumference. The wound conductive strands are drawn from the mandrel as a multifilar helix while simultaneously a plastic strip is fed through the hollow mandrel so that it is contained within the helix as it is withdrawn from the mandrel. The helical conductor is then compressed into a ribbon-like form and the strands are bonded to the plastic strip by a combination of heat and pressure.

  16. A High Performance Computing Platform for Performing High-Volume Studies With Windows-based Power Grid Tools

    SciTech Connect (OSTI)

    Chen, Yousu; Huang, Zhenyu

    2014-08-31

    Serial Windows-based programs are widely used in power utilities. For applications that require high volume simulations, the single CPU runtime can be on the order of days or weeks. The lengthy runtime, along with the availability of low cost hardware, is leading utilities to seriously consider High Performance Computing (HPC) techniques. However, the vast majority of the HPC computers are still Linux-based and many HPC applications have been custom developed external to the core simulation engine without consideration for ease of use. This has created a technical gap for applying HPC-based tools to today’s power grid studies. To fill this gap and accelerate the acceptance and adoption of HPC for power grid applications, this paper presents a prototype of generic HPC platform for running Windows-based power grid programs on Linux-based HPC environment. The preliminary results show that the runtime can be reduced from weeks to hours to improve work efficiency.

  17. A Virtual Test Approach to Incorporate Materials and Manufacturing Processes to Aid Design choices in High Performance Composites

    SciTech Connect (OSTI)

    Gonzalez-Murillo, C.; Price, M.

    2011-05-04

    The increasing use of fibre reinforced composites in structural components in the aerospace industry is providing many challenges to designers in understanding how they can be used more effectively to exploit their advantages. One of the main challenges is the selection of lay-ups for a given application. The difficulty lies in the variability that is achievable with composites. Each new layup or configuration is effectively a new material and requires and extensive test programme to validate the performance, from coupons which give basic material characteristics, up through the test pyramid through to large sub-component which contains basic assemblies. This variety of testing gives confidence in understanding the material behaviour and performance in structural assemblies. On the other hand, the manufacturing process is also important here with different processes sometimes needed for different materials or thicknesses. This is a time consuming and expensive process requiring many thousands of small tests leading up to a few major tests which are complex to set up and carry out. This research is attempting to address this by developing a virtual test system which will sit hand-in-hand with a physical test system. The goal of virtual tests appears reachable using the finite element analysis technique in which many experimental tests can be replaced by high fidelity simulations. The payoff in reduced cycle time and costs for designing and certifying composite structures is very attractive; and the possibility also arises of considering material configurations that are too complex to certify by purely empirical methods. The validated simulations could then be subsequently used for variants or derivatives of composites to inform design choices and establish new validation programmes where appropriate. This paper presents a series of simulations of the critical testing procedures needed to validate high performance composites materials using linear and non-linear models and compares the results with physical test performed in carbon fibre specimens.

  18. Manufacturing Cost Analysis of Novel Steel/Concrete Composite Vessel for Stationary Storage of High-Pressure Hydrogen

    SciTech Connect (OSTI)

    Feng, Zhili; Zhang, Wei; Wang, Jy-An John; Ren, Fei

    2012-09-01

    A novel, low-cost, high-pressure, steel/concrete composite vessel (SCCV) technology for stationary storage of compressed gaseous hydrogen (CGH2) is currently under development at Oak Ridge National Laboratory (ORNL) sponsored by DOE s Fuel Cell Technologies (FCT) Program. The SCCV technology uses commodity materials including structural steels and concretes for achieving cost, durability and safety requirements. In particular, the hydrogen embrittlement of high-strength low-alloy steels, a major safety and durability issue for current industry-standard pressure vessel technology, is mitigated through the use of a unique layered steel shell structure. This report presents the cost analysis results of the novel SCCV technology. A high-fidelity cost analysis tool is developed, based on a detailed, bottom-up approach which takes into account the material and labor costs involved in each of the vessel manufacturing steps. A thorough cost study is performed to understand the SCCV cost as a function of the key vessel design parameters, including hydrogen pressure, vessel dimensions, and load-carrying ratio. The major conclusions include: The SCCV technology can meet the technical/cost targets set forth by DOE s FCT Program for FY2015 and FY2020 for all three pressure levels (i.e., 160, 430 and 860 bar) relevant to the hydrogen production and delivery infrastructure. Further vessel cost reduction can benefit from the development of advanced vessel fabrication technologies such as the highly automated friction stir welding (FSW). The ORNL-patented multi-layer, multi-pass FSW can not only reduce the amount of labor needed for assembling and welding the layered steel vessel, but also make it possible to use even higher strength steels for further cost reductions and improvement of vessel structural integrity. It is noted the cost analysis results demonstrate the significant cost advantage attainable by the SCCV technology for different pressure levels when compared to the industry-standard pressure vessel technology. The real-world performance data of SCCV under actual operating conditions is imperative for this new technology to be adopted by the hydrogen industry for stationary storage of CGH2. Therefore, the key technology development effort in FY13 and subsequent years will be focused on the fabrication and testing of SCCV mock-ups. The static loading and fatigue data will be generated in rigorous testing of these mock-ups. Successful tests are crucial to enabling the near-term impact of the developed storage technology on the CGH2 storage market, a critical component of the hydrogen production and delivery infrastructure. In particular, the SCCV has high potential for widespread deployment in hydrogen fueling stations.

  19. High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems; Volume 6 Building America Best Practices Series

    SciTech Connect (OSTI)

    2007-06-01

    The sixth volume of the Building America Best Practices Series presents information that is useful throughout the U.S. for enhancing the energy efficiency practices in the specific climate zones that are presented in each of the volumes.

  20. High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems; Volume 6 Building America Best Practices Series

    Broader source: Energy.gov [DOE]

    The sixth volume of the Building America Best Practices Series presents information that is useful throughout the U.S. for enhancing the energy efficiency practices in the specific climate zones that are presented in each of the volumes.

  1. Innovative Manufacturing Initiative Recognition Day, Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office (AMO) | Department of Energy Day, Advanced Manufacturing Office (AMO) Innovative Manufacturing Initiative Recognition Day, Advanced Manufacturing Office (AMO) PDF icon imi_recogitionday_leo_june2012.pdf More Documents & Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  2. Manufacturing Innovation Institute for Smart Manufacturing: Advanced

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sensors, Controls, Platforms, and Modeling for Manufacturing | Department of Energy Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing September 23, 2015 - 2:38pm Addthis Posted Date: Sep 15, 2015 Original Closing Date for Applications: Jan 29, 2016 A mandatory Concept Paper is due

  3. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  4. Building America Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes, Whole-House Solutions for New Homes, Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes PROJECT INFORMATION Construction: New Homes Type: Single-family, affordable Builders: Fleetwood Homes of Oregon, Golden West Homes, Skyline Homes, and Palm Harbor Homes Building America Partnership for Improved Residential Construction, www.ba-pirc.org Size: 1,100-1,500 ft 2 Price Range: Not available Date Completed: 2014 Climate Zones: Marine and cold PERFORMANCE DATA HERS index: Data not available Projected

  5. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on...

  6. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test and alignment of trough or dish reflectors. • Ten full size (2.5 m2) cylindrically curved reflectors, molded in 950 seconds and measured with the laser test facility, show shape repeatability to 0.5 mrad rms. These replicas met the Phase I Go/No-Go targets for speed (1000 sec), accuracy (< 5 mrad) and reproducibility (< 2 mrad). • Our research and tests show that the hoped-for improvements in mirror reflectivity achievable with titania antisoil coatings are not very effective in dry climates and are therefore unlikely to be economically worthwhile, and that glass with iron in the Fe+3 state to achieve very low absorption cannot be made economically by the float process.

  7. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  8. Additive Manufacturing/Diagnostics via the High Frequency Induction Heating of Metal Powders: The Determination of the Power Transfer Factor for Fine Metallic Spheres

    SciTech Connect (OSTI)

    Rios, Orlando; Radhakrishnan, Balasubramaniam; Caravias, George; Holcomb, Matthew

    2015-03-11

    Grid Logic Inc. is developing a method for sintering and melting fine metallic powders for additive manufacturing using spatially-compact, high-frequency magnetic fields called Micro-Induction Sintering (MIS). One of the challenges in advancing MIS technology for additive manufacturing is in understanding the power transfer to the particles in a powder bed. This knowledge is important to achieving efficient power transfer, control, and selective particle heating during the MIS process needed for commercialization of the technology. The project s work provided a rigorous physics-based model for induction heating of fine spherical particles as a function of frequency and particle size. This simulation improved upon Grid Logic s earlier models and provides guidance that will make the MIS technology more effective. The project model will be incorporated into Grid Logic s power control circuit of the MIS 3D printer product and its diagnostics technology to optimize the sintering process for part quality and energy efficiency.

  9. Next Generation Manufacturing Processes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Research & Development Projects » Next Generation Manufacturing Processes Next Generation Manufacturing Processes New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high-quality products at competitive cost. Four process technology areas are expected to generate large energy, carbon, and economic benefits across the manufacturing sector. Click the areas

  10. High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems; Volume 6 Building America Best Practices Series

    Energy Savers [EERE]

    by Pacific Northwest National Laboratory & Oak Ridge National Laboratory June 4, 2007 June 2007 * NREL/TP-550-41085 PNNL-16362 High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems Building America Best Practices Series Volume 6 High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems Building America Best Practices Series Prepared by Pacific Northwest National Laboratory, a DOE national laboratory Michael C. Baechler Theresa Gilbride, Kathi Ruiz,

  11. Composite Tube Trailer Design/Manufacturing Needs | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Composite Tube Trailer Design/Manufacturing Needs Composite Tube Trailer Design/Manufacturing Needs Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. PDF icon Composite Tube Trailer Design/Manufacturing Needs More Documents & Publications Tank Manufacturing, Testing, Deployment and Field Performance Fuel Tank Manufacturing, Testing, Field Performance, and Certification High Pressure Hydrogen Tank Manufacturing

  12. Containment at the Source during Waste Volume Reduction of Large Radioactive Components Using Oxylance High-Temperature Cutting Equipment - 13595

    SciTech Connect (OSTI)

    Keeney, G. Neil

    2013-07-01

    As a waste-volume reduction and management technique, highly contaminated Control Element Drive Mechanism (CEDM) housings were severed from the Reactor Pressure Vessel Head (RPVH) inside the San Onofre Unit 2 primary containment utilizing Oxylance high-temperature cutting equipment and techniques. Presented are relevant data concerning: - Radiological profiles of the RPVH and individual CEDMs; - Design overviews of the engineering controls and the specialized confinement housings; - Utilization of specialized shielding; - Observations of apparent metallurgical-contamination coalescence phenomena at high temperatures resulting in positive control over loose-surface contamination conditions; - General results of radiological and industrial hygiene air sampling and monitoring; - Collective dose and personnel contamination event statistics; - Lessons learned. (author)

  13. DOE Offers Support for Innovative Manufacturing Plant That Will...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Offers Support for Innovative Manufacturing Plant That Will Produce High Quality Solar Silicon at Low Cost DOE Offers Support for Innovative Manufacturing Plant That Will Produce...

  14. Manufacturing Demonstration Facility

    Office of Environmental Management (EM)

    ORNL is managed by UT-Battelle for the US Department of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and Environmental Sciences Directorate May 6-7, 2014 Washington, DC This presentation does not include proprietary, confidential, or otherwise restricted information. Outline * Manufacturing Demonstration Facility * Impacts with Industry - Metal additive manufacturing - Polymer additive

  15. Ignition of a combustible gas mixture by a high-current electric discharge in a closed volume

    SciTech Connect (OSTI)

    Berezhetskaya, N. K.; Gritsinin, S. I.; Kop'ev, V. A.; Kossyi, I. A.; Kuleshov, P. S.; Popov, N. A.; Starik, A. M.; Tarasova, N. M.

    2009-06-15

    Results are presented from experimental studies and numerical calculations of the ignition of a stoichiometric CH{sub 4}: O{sub 2} gas mixture by a high-current gliding discharge. It is shown that this type of discharge generates an axially propagating thermal wave (precursor) that penetrates into the gas medium and leads to fast gas heating. This process is followed by an almost simultaneous ignition of the gas mixture over the entire reactor volume.

  16. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Ludtka, Gail Mackiewicz-; Chourey, Aashish

    2010-08-01

    As the original magnet designer and manufacturer of ORNL s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL s Materials Processing Group s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  17. An adaptive multiblock high-order finite-volume method for solving the shallow-water equations on the sphere

    SciTech Connect (OSTI)

    McCorquodale, Peter; Ullrich, Paul A.; Johansen, Hans; Colella, Phillip

    2015-06-16

    We present a high-order finite-volume approach for solving the shallow-water equations on the sphere, using multiblock grids on the cubed-sphere. This approach combines a Runge--Kutta time discretization with a fourth-order accurate spatial discretization, and includes adaptive mesh refinement and refinement in time. Results of tests show fourth-order convergence for the shallow-water equations as well as for advection in a highly deformational flow. Hierarchical adaptive mesh refinement allows solution error to be achieved that is comparable to that obtained with uniform resolution of the most refined level of the hierarchy, but with many fewer operations.

  18. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  19. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  20. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies. DOE has supported the development of more than 250 energy-saving industrial technologies that have been commercialized since 1976. DOE is also working to create a network of Manufacturing Innovation Institutes, each of which will create collaborative communities to target a unique technology in advanced manufacturing.

  1. DYNAMIC MANUFACTURING ENERGY SANKEY TOOL (2010, UNITS: TRILLION BTU) |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Department of Energy Information Resources » Energy Analysis » DYNAMIC MANUFACTURING ENERGY SANKEY TOOL (2010, UNITS: TRILLION BTU) DYNAMIC MANUFACTURING ENERGY SANKEY TOOL (2010, UNITS: TRILLION BTU) About the Energy Data Use this diagram to explore (zoom, pan, select) and compare energy flows across U.S. manufacturing and key subsectors. Line widths indicate the volume of energy flow in trillions of British thermal units (TBtu). The 15 manufacturing subsectors together consume 95% of all

  2. Application of high performance computing to automotive design and manufacturing: Composite materials modeling task technical manual for constitutive models for glass fiber-polymer matrix composites

    SciTech Connect (OSTI)

    Simunovic, S; Zacharia, T

    1997-11-01

    This report provides a theoretical background for three constitutive models for a continuous strand mat (CSM) glass fiber-thermoset polymer matrix composite. The models were developed during fiscal years 1994 through 1997 as a part of the Cooperative Research and Development Agreement, "Application of High-Performance Computing to Automotive Design and Manufacturing." The full derivation of constitutive relations in the framework of the continuum program DYNA3D and have been used for the simulation and impact analysis of CSM composite tubes. The analysis of simulation and experimental results show that the model based on strain tensor split yields the most accurate results of the three implemented models. The parameters used in the models and their derivation from the physical tests are documented.

  3. Method for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>1.0E4)

    DOE Patents [OSTI]

    Nikolic, Rebecca J.; Conway, Adam M.; Heineck, Daniel; Voss, Lars F.; Wang, Tzu Fang; Shao, Qinghui

    2013-10-15

    Methods for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>10.sup.4) are provided. A structure is provided that includes a p+ region on a first side of an intrinsic region and an n+ region on a second side of the intrinsic region. The thickness of the intrinsic region is minimized to achieve a desired gamma discrimination factor of at least 1.0E+04. Material is removed from one of the p+ region or the n+ region and into the intrinsic layer to produce pillars with open space between each pillar. The open space is filed with a neutron sensitive material. An electrode is placed in contact with the pillars and another electrode is placed in contact with the side that is opposite of the intrinsic layer with respect to the first electrode.

  4. High-temperature gas-cooled reactors: preliminary safety and environmental information document. Volume IV

    SciTech Connect (OSTI)

    Not Available

    1980-01-01

    Information is presented concerning medium-enriched uranium/thorium once-through fuel cycle; medium-enrichment uranium-233/thorium recycle fuel; high-enrichment uranium-235/thorium recycle (spiked) fuel cycle; high-enrichment uranium-233/thorium recycle (spiked) fuel cycle; and gas-turbine high-temperature gas-cooled reactor.

  5. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Lutdka, G. M.; Chourey, A.

    2010-05-12

    As the original magnet designer and manufacturer of ORNL’s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL’s Materials Processing Group’s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  6. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  7. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  8. Manufactured Homes Tool

    Energy Science and Technology Software Center (OSTI)

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  9. Advanced Manufacturing Office Overview

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DOE Workshop: Microwave (MW) and Radio Frequency (RF) as Enabling Technologies for Advanced Manufacturing Venue: The 2nd Global Congress on Microwave Energy Applications (2GCMEA) July 25, 2012 Long Beach Hilton Long Beach, CA Advanced Manufacturing Office U.S. Department of Energy Rob Ivester Acting Deputy Program Manager, Advanced Manufacturing Office Advanced Manufacturing Office Advanced Manufacturing Office Agenda Time Activity 2:00-2:30 PM Opening Session - AMO o Presentation of Industry

  10. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Additive manufacturing, also know as 3D printing, has helped spark a creative manufacturing renaissance, allowing companies to create products in new ways while also reducing material waste, saving energy and shortening the time needed to bring products to market. Learn more about this game-changing technology. Manufacturing is the lifeblood of the American economy -- providing jobs for hard working American families

  11. Manufacturing Energy and Carbon Footprint References

    Broader source: Energy.gov (indexed) [DOE]

    References AMO (Advanced Manufacturing Office), EERE (Energy Efficiency and Renewable Energy). 2012. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators. ...

  12. Advanced Manufacturing Office Small Business Innovation Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office Small Business Innovation Research Small Business Technology ... in thermal and degradation resistance, high-performance, and lower-cost for energy systems. ...

  13. Additive Manufacturing: Pursuing the Promise

    Broader source: Energy.gov [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing.

  14. Geothermal fracture stimulation technology. Volume II. High-temperature proppant testing

    SciTech Connect (OSTI)

    Not Available

    1980-07-01

    Data were obtained from a newly built proppant tester, operated at actual geothermal temperatures. The short term test results show that most proppants are temperature sensitive, particularly at the higher closure stresses. Many materials have been tested using a standard short-term test, i.e., fracture-free sand, bauxite, and a resin-coated sand retained good permeability at the high fluid temperatures in brine over a range of closure stresses. The tests were designed to simulate normal closure stress ranges for geothermal wells which are estimated to be from 2000 to 6000 psi. Although the ultra high closure stresses in oil and gas wells need not be considered with present geothermal resources, there is a definite need for chemically inert proppants that will retain high permeability for long time periods in the high temperature formations.

  15. Renewable Electricity Futures Study. Volume 1. Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect (OSTI)

    Hand, M. M.; Baldwin, S.; DeMeo, E.; Reilly, J. M.; Mai, T.; Arent, D.; Porro, G.; Meshek, M.; Sandor, D.

    2012-06-15

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%–90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT). Learn more at the RE Futures website. http://www.nrel.gov/analysis/re_futures/

  16. Renewable Electricity Futures Study. Volume 1: Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect (OSTI)

    Mai, T.; Wiser, R.; Sandor, D.; Brinkman, G.; Heath, G.; Denholm, P.; Hostick, D.J.; Darghouth, N.; Schlosser, A.; Strzepek, K.

    2012-06-01

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%-90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT).

  17. Renewable Electricity Futures Study Volume 1: Exploration of High-Penetration Renewable Electrcity Futures

    Broader source: Energy.gov [DOE]

    The Renewable Electricity Futures Study (RE Futures) is an initial investigation of the extent to which renewable energy supply can meet the electricity demands of the contiguous United States1 over the next several decades. This study includes geographic and electric system operation resolution that is unprecedented for long-term studies of the U.S. electric sector. The analysis examines the implications and challenges of renewable electricity generation levels—from 30% up to 90%, with a focus on 80%, of all U.S. electricity generation from renewable technologies—in 2050. The study focuses on some key technical implications of this environment, exploring whether the U.S. power system can supply electricity to meet customer demand with high levels of renewable electricity, including variable wind and solar generation. The study also begins to address the potential economic, environmental, and social implications of deploying and integrating high levels of renewable electricity in the United States.

  18. Review of current status of high flux heat transfer techniques. Volume I. Text + Appendix A

    SciTech Connect (OSTI)

    Bauer, W.H.; Gordon, H.S.; Lackner, H.; Mettling, J.R.; Miller, J.E.

    1980-09-01

    The scope of this work comprised two tasks. The first was to review high heat flux technology with consideration given to heat transfer panel configuration, diagnostics techniques and coolant supply. The second task was to prepare a report describing the findings of the review, to recommend the technology offering the least uncertainty for scale-up for the MFTF-B requirement and to recommend any new or perceived requirements for R and D effort.

  19. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME THREE: MARKET & TEAM

    SciTech Connect (OSTI)

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  20. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME TWO: INNOVATION & COST OF ENERGY

    SciTech Connect (OSTI)

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  1. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ZERO: OVERVIEW AND COMMERCIAL PATH

    SciTech Connect (OSTI)

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  2. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ONE: PRELIMINARY DESIGN REPORT

    SciTech Connect (OSTI)

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.; Chow, Ray; Nordenholz, Thomas R.; Wamble, John Lee

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  3. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  4. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  5. Yucca Mountain, Nevada - A Proposed Geologic Repository for High-Level Radioactive Waste (Volume 1) Introduction

    SciTech Connect (OSTI)

    R.A. Levich; J.S. Stuckless

    2006-09-25

    Yucca Mountain in Nevada represents the proposed solution to what has been a lengthy national effort to dispose of high-level radioactive waste, waste which must be isolated from the biosphere for tens of thousands of years. This chapter reviews the background of that national effort and includes some discussion of international work in order to provide a more complete framework for the problem of waste disposal. Other chapters provide the regional geologic setting, the geology of the Yucca Mountain site, the tectonics, and climate (past, present, and future). These last two chapters are integral to prediction of long-term waste isolation.

  6. Scale-up of Novel Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch

    SciTech Connect (OSTI)

    Spalding, Mark A

    2014-08-27

    The project started in September, 2012 with the goal of scaling up from the existing laboratory scale process for producing carbon fiber (CF) from polyolefin (PO) based precursor fiber using a Dow proprietary sulfonation-desulfonation stabilization process. The award was used to develop a process that was capable of producing market development quantities of CF from PO precursor fiber at a rate of 4 kg/h of CF. The CF would target properties that met or exceeded the Department of Energy (DOE) Vehicles Technology [1] standard; i.e., 172 GPa modulus and 1.72 GPa strength at greater than or equal to 1% strain. The Dow proprietary process was capable of meeting and exceeding these targets properties. Project DE-EE0005760 resulted from a Collaborative Research and Development Agreement (CRADA) between Dow and Oak Ridge National Laboratory (ORNL) with support from the Michigan Economic Development Corporation (MEDC) and DOE. In the first budget period, the main goal was to design a sulfonation-desulfonation market development plant capable of stabilizing PO precursor fiber at a rate of 5 kg/h using a sulfonation solution. The detailed design, location, and cost estimate were determined as scheduled in the Project Management Plan (PMP). In parallel with this DOE award project was a fundamentals and economic evaluation funded by The Dow Chemical Company (Dow). The goal of the Dow sponsored project was to finalize the mass balances, energy balances, and levelized cost to produce CF using the Dow process. A Go-No-Go decision was scheduled in June, 2013 based on the findings of the DOE sponsored scale up project and the Dow sponsored project. In June, 2013, Dow made the No-Go decision to halt and abandon the Dow proprietary sulfonation-desulfonation process for stabilizing PO precursor fibers for the manufacturing of CF. This No-Go decision was identified in the original proposal and at the start of this project, and the decision was made as scheduled. The decision was based on the high levelized economic cost of the process relative to the manufacture of CF from polyacrylonitrile (PAN) precursor fibers. The capital required to sulfonate the fibers adds a significant cost to the process due to the need for investment in a sulfuric acid recovery plant. This high additional capital over the capital for a PAN based CF plant, reduces the levelized economic cost to slightly advantaged over PAN based CF. The sulfonation-desulfonation stabilization route failed to meet the Dow’s return on investment criterion and the cost advantage target set forth for the DOE project. The DOE and Dow decided to halt spending on the project until a new PO fiber stabilization process could be identified that met the DOE physical properties standard and the levelized economic cost constraints of Dow. When the new technology was developed, then award DE-EE0005760 would be re-started with the same goals of the development of a market development plant capable of producing CF at 4 kg/h with the properties that met or exceed those set forth by the Department of Energy Vehicles Technology standard. Progress on the development of the new process has been slow and thus has delayed the scale up project. Dow’s efforts to date have not progressed to the point of demonstrating a commercially-viable process for production of low cost CF from PO precursors for Dow’s rigorous economic constraints. After extensive discussions within Dow and consultation with DOE’s Advanced Manufacturing Office (AMO) Headquarters and Golden Field Office teams, Dow has decided to proceed with the formal recommendation to terminate subject project. DOE’s AMO Headquarters and Golden Field Office teams agreed with the termination of the project.

  7. Manufacturing Innovation Topics Workshop

    Broader source: Energy.gov [DOE]

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  8. Advanced Methods for Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scientists Computational Resources and Multi- Physics Modeling & Simulation Knowledge & ... Manufacturing Methods R&D Test Bed ... loops, process development...

  9. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing 1 Technology Assessment 2 1. Contents 3 1. Introduction to the Technology/System ............................................................................................... 2 4 1.1 Introduction to Additive Manufacturing ....................................................................................... 2 5 1.2 Additive Manufacturing Processes ............................................................................................... 2 6 1.3 Benefits of Additive

  10. Estimating the variable cost for high-volume and long-haul transportation of densified biomass and biofuel

    SciTech Connect (OSTI)

    Jacob J. Jacobson; Erin Searcy; Md. S. Roni; Sandra D. Eksioglu

    2014-06-01

    This article analyzes rail transportation costs of products that have similar physical properties as densified biomass and biofuel. The results of this cost analysis are useful to understand the relationship and quantify the impact of a number of factors on rail transportation costs of denisfied biomass and biofuel. These results will be beneficial and help evaluate the economic feasibility of high-volume and long-haul transportation of biomass and biofuel. High-volume and long-haul rail transportation of biomass is a viable transportation option for biofuel plants, and for coal plants which consider biomass co-firing. Using rail optimizes costs, and optimizes greenhouse gas (GHG) emissions due to transportation. Increasing bioenergy production would consequently result in lower GHG emissions due to displacing fossil fuels. To estimate rail transportation costs we use the carload waybill data, provided by Department of Transportation’s Surface Transportation Board for products such as grain and liquid type commodities for 2009 and 2011. We used regression analysis to quantify the relationship between variable transportation unit cost ($/ton) and car type, shipment size, rail movement type, commodity type, etc. The results indicate that: (a) transportation costs for liquid is $2.26/ton–$5.45/ton higher than grain type commodity; (b) transportation costs in 2011 were $1.68/ton–$5.59/ton higher than 2009; (c) transportation costs for single car shipments are $3.6/ton–$6.68/ton higher than transportation costs for multiple car shipments of grains; (d) transportation costs for multiple car shipments are $8.9/ton and $17.15/ton higher than transportation costs for unit train shipments of grains.

  11. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    SciTech Connect (OSTI)

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  12. Building America Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes; Whole-House Solutions for New Homes, Energy Efficiency & Renewable Energy (EERE)

    SciTech Connect (OSTI)

    2015-05-01

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.
    home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  13. Review of current status of high flux heat transfer techniques. Volume II. Appendices B, C, and D

    SciTech Connect (OSTI)

    Ulrickson, M.

    1980-09-01

    The following appendices are included: (1) experimental evaluation of materials for use as limiters, wall armor, or beam dumps, (2) a baseline beam dump for cost comparison purposes, and (3) beam dump manufacturing schedule. (MOW)

  14. A high-order vertex-based central ENO finite-volume scheme for three-dimensional compressible flows

    SciTech Connect (OSTI)

    Charest, Marc R.J.; Canfield, Thomas R.; Morgan, Nathaniel R.; Waltz, Jacob; Wohlbier, John G.

    2015-03-11

    High-order discretization methods offer the potential to reduce the computational cost associated with modeling compressible flows. However, it is difficult to obtain accurate high-order discretizations of conservation laws that do not produce spurious oscillations near discontinuities, especially on multi-dimensional unstructured meshes. A novel, high-order, central essentially non-oscillatory (CENO) finite-volume method that does not have these difficulties is proposed for tetrahedral meshes. The proposed unstructured method is vertex-based, which differs from existing cell-based CENO formulations, and uses a hybrid reconstruction procedure that switches between two different solution representations. It applies a high-order k-exact reconstruction in smooth regions and a limited linear reconstruction when discontinuities are encountered. Both reconstructions use a single, central stencil for all variables, making the application of CENO to arbitrary unstructured meshes relatively straightforward. The new approach was applied to the conservation equations governing compressible flows and assessed in terms of accuracy and computational cost. For all problems considered, which included various function reconstructions and idealized flows, CENO demonstrated excellent reliability and robustness. Up to fifth-order accuracy was achieved in smooth regions and essentially non-oscillatory solutions were obtained near discontinuities. The high-order schemes were also more computationally efficient for high-accuracy solutions, i.e., they took less wall time than the lower-order schemes to achieve a desired level of error. In one particular case, it took a factor of 24 less wall-time to obtain a given level of error with the fourth-order CENO scheme than to obtain the same error with the second-order scheme.

  15. A high-order vertex-based central ENO finite-volume scheme for three-dimensional compressible flows

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Charest, Marc R.J.; Canfield, Thomas R.; Morgan, Nathaniel R.; Waltz, Jacob; Wohlbier, John G.

    2015-03-11

    High-order discretization methods offer the potential to reduce the computational cost associated with modeling compressible flows. However, it is difficult to obtain accurate high-order discretizations of conservation laws that do not produce spurious oscillations near discontinuities, especially on multi-dimensional unstructured meshes. A novel, high-order, central essentially non-oscillatory (CENO) finite-volume method that does not have these difficulties is proposed for tetrahedral meshes. The proposed unstructured method is vertex-based, which differs from existing cell-based CENO formulations, and uses a hybrid reconstruction procedure that switches between two different solution representations. It applies a high-order k-exact reconstruction in smooth regions and a limited linearmore » reconstruction when discontinuities are encountered. Both reconstructions use a single, central stencil for all variables, making the application of CENO to arbitrary unstructured meshes relatively straightforward. The new approach was applied to the conservation equations governing compressible flows and assessed in terms of accuracy and computational cost. For all problems considered, which included various function reconstructions and idealized flows, CENO demonstrated excellent reliability and robustness. Up to fifth-order accuracy was achieved in smooth regions and essentially non-oscillatory solutions were obtained near discontinuities. The high-order schemes were also more computationally efficient for high-accuracy solutions, i.e., they took less wall time than the lower-order schemes to achieve a desired level of error. In one particular case, it took a factor of 24 less wall-time to obtain a given level of error with the fourth-order CENO scheme than to obtain the same error with the second-order scheme.« less

  16. Project Profile: Improved Large Aperture Collector Manufacturing |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Improved Large Aperture Collector Manufacturing Project Profile: Improved Large Aperture Collector Manufacturing Abengoa logo Abengoa Solar, under the Solar Manufacturing Technology (SolarMat) program, will be investigating the use of an automotive-style high-rate fabrication and automated assembly techniques to achieve a substantial reduction in the deployment cost of their new SpaceTube advanced large aperture parabolic trough collector. Approach Abengoa is developing

  17. DYNAMIC MANUFACTURING ENERGY FLOWS TOOL (2010, UNITS: TRILLION...

    Broader source: Energy.gov (indexed) [DOE]

    this diagram to explore (zoom, pan, select) and compare energy flows across U.S. manufacturing and key subsectors. Line widths indicate the volume of energy flow in trillions of...

  18. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Broader source: Energy.gov [DOE]

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  19. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  20. Ensuring American Leadership in Clean Energy Manufacturing | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy American Leadership in Clean Energy Manufacturing Ensuring American Leadership in Clean Energy Manufacturing December 11, 2013 - 1:40pm Addthis Manufacturing is the bedrock of the American economy, representing nearly 12 percent of our gross domestic product and providing good, high-paying jobs for middle class families. That's why the Energy Department is working to boost U.S. manufacturing competitiveness. | Photo courtesy of Alcoa. Manufacturing is the bedrock of the American

  1. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1996-01-02

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation. 4 figs.

  2. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  3. Smart Manufacturing Innovation Institute: Overview, Goals and Activities

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Manufacturing Innovation Institute: Overview, Goals and Activities AMO Industry Day February 25, 2015 Isaac Chan Advanced Manufacturing Office www.manufacturing.energy.gov 2 Presentation Outline * Institute and Technology Background * Goals and Objectives * Potential Areas of Interest * Anticipated Technical Volume Requirements and Evaluation Criteria * Special Considerations and Timeline Information in this presentation is preliminary and subject to change. The content of the FOA will

  4. FY 2013 Volume 3

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    3 DOE/CF-0073 Volume 3 Printed with soy ink on recycled paper Department of Energy FY 2013 Congressional Budget Request Energy Efficiency and Renewable Energy Electricity Delivery and Energy Reliability Nuclear Energy Fossil Energy Research and Development Naval Petroleum and Oil Shale Reserves Strategic Petroleum Reserve Northeast Home Heating Oil Reserve Ultra-Deepwater Unconventional Natural Gas Elk Hills Lands Fund Advanced Tech. Vehicle Manufacturing Loan Program Title 17 Innovative Tech.

  5. Clean Energy Materials EERE's Clean Energy Manufacturing Initiative Launches

    Energy Savers [EERE]

    Sparking a Revolution in Clean Energy Materials EERE's Clean Energy Manufacturing Initiative Launches Energy Materials Network Volume 2, No. 1, January/February 2016 What's Happening @ EERE 2 A Message from Dave............................................ 3 ENERGY MATERIALS NETWORK Accelerating Materials Innovation & Advanced Manufacturing .......................................................... 4 Sparking a Revolution in Clean Energy Materials

  6. SUSTAINABLE MANUFACTURING WORKSHOP

    Broader source: Energy.gov (indexed) [DOE]

    SUSTAINABLE MANUFACTURING WORKSHOP JANUARY 6-7, 2016 University Place Hotel & Conference Center, Portland, OR Overall Workshop Purpose To gather input from stakeholders on future opportunities and technical challenges facing development and scale-up of transformative technologies, processes, and equipment for sustainable manufacturing. The Department of Energy's Advanced Manufacturing Office (AMO) also seeks individual input on performance metrics and identification of key problem sets to be

  7. SUSTAINABLE MANUFACTURING WORKSHOP

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    SUSTAINABLE MANUFACTURING WORKSHOP JANUARY 6-7, 2016 University Place Hotel & Conference Center, Portland, OR 1 | P a g e Overall Workshop Purpose To gather input from stakeholders on future opportunities and technical challenges facing development and scale-up of transformative technologies, processes, and equipment for sustainable manufacturing. The Department of Energy's Advanced Manufacturing Office (AMO) also seeks individual input on performance metrics and identification of key

  8. High-throughput manufacturing of thin-film CdS/CdTe photovoltaic modules. Annual subcontract report, 16 September 1996--15 January 1998

    SciTech Connect (OSTI)

    Sandwisch, D.W. [Solar Cells, Inc., Toledo, OH (United States)

    1998-08-01

    Cadmium telluride (CdTe) is recognized as one of the leading materials for low-cost photovoltaic modules. Solar Cells, Inc., has developed this technology and is scaling its pilot production capabilities to a multi-megawatt level. The Photovoltaic Manufacturing Technology (PVMaT) subcontract supports these efforts. Activities during the third phase of the program concentrated on process development, equipment design and testing, quality assurance, ES and H programs, and large-scale next-generation coating-system prototype development. These efforts broadly addressed the issues of the manufacturing process for producing thin-film, monolithic CdS/CdTe photovoltaic modules.

  9. High-throughput manufacturing of thin-film CdS/CdTe photovoltaic modules. Annual subcontract report, 16 November 1994--15 November 1995

    SciTech Connect (OSTI)

    Sandwisch, D.W. [Solar Cells, Inc., Toledo, OH (United States)

    1997-02-01

    The objectives of this subcontract are to advance Solar Cells, Inc.`s (SCI`s) photovoltaic manufacturing technologies, reduce module production costs, increase module performance, and provide the groundwork for SCI to expand its commercial production capacities. Activities during the second year of the program concentrated on process development, equipment design and testing, quality assurance, and ES and H programs. These efforts broadly addressed the issues of the manufacturing process for producing thin-film monolithic CdS/CdTe photovoltaic modules.

  10. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  11. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  12. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  13. Wind Manufacturing Facilities

    Broader source: Energy.gov [DOE]

    America's wind energy industry supports a growing domestic industrial base. Check out this map to find manufacturing facilities in your state.

  14. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Munich, November 2013. Available at 761 http:www.rolandberger.commediapdfRolandBergerAdditiveManufacturing20131129. 762 pdf. 763 46. Industrial Tools, Dies, and Molds - ...

  15. Photonic crystal scintillators and methods of manufacture

    DOE Patents [OSTI]

    Torres, Ricardo D.; Sexton, Lindsay T.; Fuentes, Roderick E.; Cortes-Concepcion, Jose

    2015-08-11

    Photonic crystal scintillators and their methods of manufacture are provided. Exemplary methods of manufacture include using a highly-ordered porous anodic alumina membrane as a pattern transfer mask for either the etching of underlying material or for the deposition of additional material onto the surface of a scintillator. Exemplary detectors utilizing such photonic crystal scintillators are also provided.

  16. THE SPITZER EXTRAGALACTIC REPRESENTATIVE VOLUME SURVEY: THE ENVIRONMENTS OF HIGH-z SDSS QUASI-STELLAR OBJECTS

    SciTech Connect (OSTI)

    Falder, J. T.; Stevens, J. A.; Jarvis, Matt J.; Bonfield, D. G.; Lacy, M.; Farrah, D.; Oliver, S.; Surace, J.; Mauduit, J.-C.; Gonzalez-Solares, E.; Afonso, J.; Cava, A.; Seymour, N.

    2011-07-10

    This paper presents a study of the environments of SDSS quasi-stellar objects (QSOs) in the Spitzer Extragalactic Representative Volume Survey (SERVS). We concentrate on the high-redshift QSOs as these have not been studied in large numbers with data of this depth before. We use the IRAC 3.6-4.5 {mu}m color of objects and ancillary r-band data to filter out as much foreground contamination as possible. This technique allows us to find a significant (>4{sigma}) overdensity of galaxies around QSOs in a redshift bin centered on z {approx} 2.0 and an (>2{sigma}) overdensity of galaxies around QSOs in a redshift bin centered on z {approx} 3.3. We compare our findings to the predictions of a semi-analytic galaxy formation model, based on the {Lambda}CDM MILLENNIUM simulation, and find for both redshift bins that the model predictions match well the source density we have measured from the SERVS data.

  17. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  18. Manufacturing Innovation in the DOE

    Office of Environmental Management (EM)

    Manufacturing Innovation in the DOE January 13, 2014 Mark Johnson Director Advanced Manufacturing Office manufacturing.energy.gov Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 What is Advanced Manufacturing? A family of activities that: * Depend on the use and coordination of information, automation, computation, software, sensing, and networking; and/or * Make use of cutting edge materials and emerging capabilities. Advanced Manufacturing involves both: * New ways to

  19. Advanced Vehicles Manufacturing Projects | Department of Energy

    Energy Savers [EERE]

    Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects DOE-LPO_ATVM-Economic-Growth_Thumbnail.png DRIVING ECONOMIC GROWTH: ADVANCED TECHNOLOGY VEHICLES

  20. Smart Manufacturing Institute Industry Day Workshop | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process Intensification Workshop - September 29-30, 2015 WORKSHOP: HIGH VALUE ROLL TO ROLL (HV R2R) MANUFACTURING INNOVATION, DECEMBER 2-3, 2015 Fiber Reinforced Polymer Composite ...

  1. PATRAM '80. Proceedings. Volume 1

    SciTech Connect (OSTI)

    Huebner, H.W.

    1980-01-01

    Volume 1 contains papers from the following sessions: Plenary Session; Regulations, Licensing and Standards; LMFBR Systems Concepts; Risk/Safety Assessment I; Systems and Package Design; US Institutional Issues; Risk/Safety Assessment II; Leakage, Leak Rate and Seals; Poster Session A; Operations and Systems Experience I; Manufacturing Processes and Materials; and Quality Assurance and Maintenance. Individual papers were processed. (LM)

  2. Manufactured caverns in carbonate rock

    DOE Patents [OSTI]

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  3. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Facility Workshop Manufacturing Demonstration Facilities Workshop, March 12, 2012 Report to the President on Capturing Domestic Competitive Advantage in Advanced Manufacturing...

  4. Innovative Manufacturing Initiative Project Selections

    Broader source: Energy.gov [DOE]

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  5. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Buildings Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Buildings Use 40% of U.S. Energy Close Americans spend $400 billion annually to power homes and commercial buildings. An estimated $80 billion could be saved through energy efficiency. Close NREL's net-zero-energy Research Support Facility employs cutting-edge energy efficiency

  6. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 1

    SciTech Connect (OSTI)

    Hofmann, P.L.; Breslin, J.J.

    1981-01-01

    The papers in this volume cover the following subjects: waste isolation and the natural geohydrologic system; repository perturbations of the natural system; radionuclide migration through the natural system; and repository design technology. Individual papers are abstracted.

  7. Lessons Learned During the Manufacture of the NCSX Modular Coils

    SciTech Connect (OSTI)

    James H. Chrzanowski,Thomas G. Meighan, Steven Raftopoulos and Lawrence Dudek and Paul J. Fogarty

    2009-09-15

    The National Compact Stellarator Experiment's (NCSX) modular coils presented a number of engineering and manufacturing challenges due to their complex shapes, requirements for high dimensional accuracy and high current density requirements due to space constraints. Being the first of their kind, these coils required the implementation of many new manufacturing and measuring techniques and procedures. This was the first time that these manufacturing techniques and methods were applied in the production of coils at the laboratory. This resulted in a steep learning curve for the first several coils. Through the effective use of procedures, tooling modifications, involvement and ownership by the manufacturing workforce, and an emphasis on safety, the assembly team was able to reduce the manufacturing times and improve upon the manufacturing methods. This paper will discuss the learning curve and steps that were taken to improve the manufacturing efficiency and reduce the manufacturing times for the modular coils without forfeiting quality.

  8. Manufacturing Industrial Development for the Alternative Energy Systems-Final Report

    SciTech Connect (OSTI)

    Dr. Chuck Ryan, National Center for Manufacturing Sciences; Dr. Dawn White, Accio Energy; Mr. Duncan Pratt, General Electric Global Research

    2013-01-30

    NCMS identified and developed critical manufacturing technology assessments vital to the affordable manufacturing of alternative-energy systems. NCMS leveraged technologies from other industrial sectors and worked with our extensive member organizations to provide DOE with two projects with far-reaching impact on the generation of wind energy. In the response for a call for project ideas, 26 project teams submitted ideas. Following a detailed selection criteria, two projects were chosen for development: Advanced Manufacturing for Modular Electro-kinetic (E-K) Wind Energy Conversion Technology - The goal of this project was to demonstrate that a modular wind energy technology based on electrohydrodynamic wind energy principles and employing automotive heritage high volume manufacturing techniques and modular platform design concepts can result in significant cost reductions for wind energy systems at a range of sizes from 100KW to multi-MW. During this program, the Accio/Boeing team made major progress on validating the EHD wind energy technology as commercially viable in the wind energy sector, and moved along the manufacturing readiness axis with a series of design changes that increased net system output. Hybrid Laser Arc Welding for Manufacture of Wind Towers - The goal of this research program was to reduce the cost of manufacturing wind towers through the introduction of hybrid laser arc welding (HLAW) into the supply chain for manufacturing wind towers. HLAW has the potential to enhance productivity while reducing energy consumption to offset the foreign low-cost labor advantage and thereby enhance U.S. competitiveness. HLAW technology combines laser welding and arc welding to produce an energy efficient, high productivity, welding process for heavy manufacturing. This process leverages the ability of a laser to produce deep weld penetration and the ability of gas metal arc welding (GMAW) to deposit filler material, thereby producing stable, high quality, welds on joints with gaps and mismatches typical of those seen in heavy manufacturing. Wind towers utilize varying thicknesses of steel throughout their structures to meet the mechanical load requirements while keeping material costs low. A typical tower might have as many as twelve different material thicknesses. Joining each thickness requires a unique joint design and welding approach to enable the management of quality, productivity, and mechanical properties. In this program, laser joining of materials with thicknesses ranging from 12mm to 35mm were evaluated against the standard quality and mechanical requirements for General Electric wind tower components. The joining processes demonstrated showed the ability to meet key requirements with the appropriate process controls in place.

  9. Transformational Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transformational Manufacturing Argonne's new Advanced Battery Materials Synthesis and Manufacturing R&D Program focuses on scalable process R&D to produce advanced battery...

  10. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  11. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  12. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the ...

  13. Berkeley Lab Joins DOE's New HPC4Manufacturing Program

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Joins DOE's New HPC4Manufacturing Program Berkeley Lab Joins DOE's New HPC4Manufacturing Program September 15, 2015 Lawrence Berkeley National Laboratory (Berkeley Lab) is collaborating with Lawrence Livermore and Oak Ridge national laboratories on a new Department of Energy (DOE) program designed to fund and foster public-private R&D projects that enhance U.S. competitiveness in clean energy manufacturing. The High Performance Computing for Manufacturing Program (HPC4Mfg), announced this

  14. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Performance, Low-Cost CSP Collector Systems | Department of Energy Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems PDF icon csp_review_meeting_042313_angel.pdf More Documents &

  15. Brawley 10 MW Geothermal Plant Plant Manual for Southern California Edison Company and Union Oil Company of California. Volume IV. Equipment Data

    SciTech Connect (OSTI)

    1980-11-28

    This volume covers Equipment Data. This volume has technical presentations on each piece of plant equipment. it also references manufacturer's instruction books and drawing lists.

  16. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 2

    SciTech Connect (OSTI)

    Hofmann, P.L.

    1982-01-01

    The twenty papers in this volume are divided into three parts: site exploration and characterization; repository development and design; and waste package development and design. These papers represent the status of technology that existed in 1981 and 1982. Individual papers were processed for inclusion in the Energy Data Base.

  17. Evaluation of Additive Manufacturing for Composite Part Molds

    SciTech Connect (OSTI)

    Duty, Chad E.; Springfield, Robert M.

    2015-02-01

    The ORNL Manufacturing Demonstration Facility (MDF) collaborated with Tru-Design to test the quality and durability of molds used for making fiber reinforced composites using additive manufacturing. The partners developed surface treatment techniques including epoxy coatings and machining to improve the quality of the surface finish. Test samples made using the printed and surface finished molds demonstrated life spans suitable for one-of-a-kind and low-volume applications, meeting the project objective.

  18. A Freestream-Preserving High-Order Finite-Volume Method for Mapped Grids with Adaptive-Mesh Refinement

    SciTech Connect (OSTI)

    Guzik, S; McCorquodale, P; Colella, P

    2011-12-16

    A fourth-order accurate finite-volume method is presented for solving time-dependent hyperbolic systems of conservation laws on mapped grids that are adaptively refined in space and time. Novel considerations for formulating the semi-discrete system of equations in computational space combined with detailed mechanisms for accommodating the adapting grids ensure that conservation is maintained and that the divergence of a constant vector field is always zero (freestream-preservation property). Advancement in time is achieved with a fourth-order Runge-Kutta method.

  19. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems PDF icon cspreviewmeeting042313angel.pdf More Documents & ...

  20. Drug development and manufacturing

    DOE Patents [OSTI]

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  1. Advanced Materials Manufacturing and Innovative Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ...) - Challenges: * Manufacturing Methodology MUST be Able to Deliver Required ... Research Opportunities & Challenges Advanced Materials Manufacturing & Innovative ...

  2. Manufacturing laser glass by continuous melting

    SciTech Connect (OSTI)

    Campbell, J H; Suratwala, T; krenitsky, S; Takeuchi, K

    2000-07-01

    A novel, continuous melting process is being used to manufacture meter-sized plates of laser glass at a rate 20-times faster, 5-times cheaper, and with 2-3 times better optical quality than with previous one-at-a-time, ''discontinuous'' technology processes. This new technology for manufacturing laser glass, which is arguably the most difficult continuously-melted optical material ever produced, comes as a result of a $60 million, six-year joint R&D program between government and industry. The glasses manufactured by the new continuous melting process are Nd-doped phosphate-based glasses and are marketed under the product names LG-770 (Schott Glass Technologies) and LHG-8 (Hoya Corporation USA). With this advance in glass manufacturing technology, it is now possible to construct high-energy, high-peak-power lasers for use in fusion energy development, national defense, and basic physics research that would have been impractical to build using the old melting technology. The development of continuously melted laser glass required technological advances that have lead to improvements in the manufacture of other optical glass products as well. For example, advances in forming, annealing, and conditioning steps of the laser glass continuous melting process are now being used in manufacture of other large-size optical glasses.

  3. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  4. Information needs for characterization of high-level waste repository sites in six geologic media. Volume 2. Appendices

    SciTech Connect (OSTI)

    1985-05-01

    Volume II contains appendices for the following: (1) remote sensing and surface mapping techniques; (2) subsurface mapping methods for site characterization; (3) gravity technique; (4) audio-frequency magnetotelluric technique; (5) seismic refraction technique; (6) direct-current electrical resistivity method; (7) magnetic technique; (8) seismic reflection technique; (9) seismic crosshole method; (10) mechanical downhole seismic velocity survey method; (11) borehole geophysical logging techniques; (12) drilling and coring methods for precharacterization studies; (13) subsurface drilling methods for site characterization; (14) geomechanical/thermomechanical techniques for precharacterization studies; (15)geomechanical/thermal techniques for site characterization studies; (16) exploratory geochemical techniques for precharacterization studies; (17) geochemical techniques for site characterization; (18) hydrologic techniques for precharacterization studies; (19) hydrologic techniques for site characterization; and (20) seismological techniques.

  5. Randomized Noninferiority Trial of Reduced High-Dose Volume Versus Standard Volume Radiation Therapy for Muscle-Invasive Bladder Cancer: Results of the BC2001 Trial (CRUK/01/004)

    SciTech Connect (OSTI)

    Huddart, Robert A.; Hall, Emma; Hussain, Syed A.; Jenkins, Peter; Rawlings, Christine; Tremlett, Jean; Crundwell, Malcolm; Adab, Fawzi A.; Sheehan, Denise; Syndikus, Isabel; Hendron, Carey; Lewis, Rebecca; Waters, Rachel; James, Nicholas D.

    2013-10-01

    Purpose: To test whether reducing radiation dose to uninvolved bladder while maintaining dose to the tumor would reduce side effects without impairing local control in the treatment of muscle-invasive bladder cancer. Methods and Materials: In this phase III multicenter trial, 219 patients were randomized to standard whole-bladder radiation therapy (sRT) or reduced high-dose volume radiation therapy (RHDVRT) that aimed to deliver full radiation dose to the tumor and 80% of maximum dose to the uninvolved bladder. Participants were also randomly assigned to receive radiation therapy alone or radiation therapy plus chemotherapy in a partial 2 Ś 2 factorial design. The primary endpoints for the radiation therapy volume comparison were late toxicity and time to locoregional recurrence (with a noninferiority margin of 10% at 2 years). Results: Overall incidence of late toxicity was less than predicted, with a cumulative 2-year Radiation Therapy Oncology Group grade 3/4 toxicity rate of 13% (95% confidence interval 8%, 20%) and no statistically significant differences between groups. The difference in 2-year locoregional recurrence free rate (RHDVRT ? sRT) was 6.4% (95% confidence interval ?7.3%, 16.8%) under an intention to treat analysis and 2.6% (?12.8%, 14.6%) in the “per-protocol” population. Conclusions: In this study RHDVRT did not result in a statistically significant reduction in late side effects compared with sRT, and noninferiority of locoregional control could not be concluded formally. However, overall low rates of clinically significant toxicity combined with low rates of invasive bladder cancer relapse confirm that (chemo)radiation therapy is a valid option for the treatment of muscle-invasive bladder cancer.

  6. Revitalize American Manufacturing Act

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Revitalize American Manufacturing Act - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Fuel Cycle Defense Waste Management

  7. HPC4Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Deborah May, Lawrence Livermore National Laboratory U.S. DOE Advanced Manufacturing Office Program Review Meeting Washington, D.C. May 28-29, 2015 LLNL-PRES-792637 This work was performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344. Lawrence Livermore National Security, LLC This presentation does not contain any proprietary, confidential, or otherwise restricted information. * Energy intensive processes and

  8. Contribution to Nanotechnology Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    shares Nano 50 award for directed assembly September 3, 2008 Contribution to Nanotechnology Manufacturing LOS ALAMOS, New Mexico, September 3, 2008-A team of scientists spanning three institutions, including Los Alamos National Laboratory, has discovered a more efficient way of fusing charge-carrying electrical contacts to tiny "nanowires" of silicon to create the nanotechnology at the heart of potential future advances in modern electronics, sensing, and energy collection. Nanotech

  9. National Electrical Manufacturers Association

    Office of Environmental Management (EM)

    July 24, 2014 VIA EMAIL TO: Regulatory.Review@hq.doe.gov Steven Croley, General Counsel Office of the General Counsel U.S. Department of Energy 1000 Independence Avenue SW., Washington, DC 20585 NEMA Comments on DOE Reducing Regulatory Burden RFI 79 Fed.Reg. 28518 (July 3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks you for the opportunity to provide comments on the Department of Energy's efforts to make its regulatory program more effective and less

  10. All Manufacturing Footprint, October 2012 (MECS 2006)

    SciTech Connect (OSTI)

    2012-10-17

    Manufacturing energy and carbon footprints map energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released as a result of manufacturing energy use. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high- level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The principle energy use data source is the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), for consumption in the year 2006, when the survey was last completed.

  11. Significant Increase in Hydrogen Photoproduction Rates and Yields by Wild-Type Algae is Detected at High Photobioreactor Gas Phase Volume (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-07-01

    This NREL Hydrogen and Fuel Cell Technical Highlight describes how hydrogen photoproduction activity in algal cultures can be improved dramatically by increasing the gas-phase to liquid-phase volume ratio of the photobioreactor. NREL, in partnership with subcontractors from the Institute of Basic Biological Problems in Pushchino, Russia, demonstrated that the hydrogen photoproduction rate in algal cultures always decreases exponentially with increasing hydrogen partial pressure above the culture. The inhibitory effect of high hydrogen concentrations in the photobioreactor gas phase on hydrogen photoproduction by algae is significant and comparable to the effect observed with some anaerobic bacteria.

  12. Fuel Oil Use in Manufacturing

    U.S. Energy Information Administration (EIA) Indexed Site

    logo Return to: Manufacturing Home Page Fuel Oil Facts Oil Price Effect Fuel Switching Actual Fuel Switching Storage Capacity Fuel Oil Use in Manufacturing Why Look at Fuel Oil?...

  13. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  14. Photovoltaic Czochralski silicon manufacturing technology improvements. Annual subcontract report, 1 April 1993--31 March 1994

    SciTech Connect (OSTI)

    Jester, T.

    1995-03-01

    This report describes work performed under a 3-year, 3-phase, cost-share contract to demonstrate significant cost reductions and improvements in manufacturing technology. The objective of the program is to reduce costs in photovoltaic manufacturing by approximately 10% per year. The work was focused in three main areas: (1) silicon crystal growth and thin wafer technology; (2) silicon cell processing; and (3) silicon module fabrication and environmental, safety, and health issues. During this reporting period, several significant improvements were achieved. The crystal growing operation improved significantly with an increase in growth capacity due to larger crucibles, higher polysilicon packing density, and high pull speeds. Wafer processing with wire saws progressed rapidly, and the operation is completely converted to wire saw wafer processing. The wire saws yield almost 50% more wafers per inch in production, thus improving manufacturing volume by 50% without any additional expense in crystal growth. Cell processing improvements focused on better understanding the contact paste and firing processes. Module designs for lower material and labor costs began with the focus on a new junction box, larger modules with larger cells, and a less costly framing technique. In addition, chlorofluorocarbon (CFC) usage was completely eliminated in the Siemens manufacturing facility during this period, resulting in significant reductions in the cost of caustic waste treatment.

  15. Advanced Materials Manufacturing (AMM) Session

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Eric Miller Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy (EERE) Fuel Cells Technology Office (FTCO) DOE and DoD Multi-topic Workshop Advanced Materials Manufacturing (AMM) Session Fort Worth, TX October 9, 2014 Advanced Materials Manufacturing (AMM) Institute Stakeholders Workshop Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 WELCOME & THANK YOU! from your friendly support staff: Eric Miller, David Forrest, Fred Crowson, Jessica Savell...

  16. Single-Volume Neutron Scatter Camera for High-Efficiency Neutron Imaging and Source Characterization. Year 2 of 3 Summary

    SciTech Connect (OSTI)

    Brubaker, Erik

    2015-10-01

    The neutron scatter camera (NSC), an imaging spectrometer for fission energy neutrons, is an established and proven detector for nuclear security applications such as weak source detection of special nuclear material (SNM), arms control treaty verification, and emergency response. Relative to competing technologies such as coded aperture imaging, time-encoded imaging, neutron time projection chamber, and various thermal neutron imagers, the NSC provides excellent event-by-event directional information for signal/background discrimination, reasonable imaging resolution, and good energy resolution. Its primary drawback is very low detection efficiency due to the requirement for neutron elastic scatters in two detector cells. We will develop a singlevolume double-scatter neutron imager, in which both neutron scatters can occur in the same large active volume. If successful, the efficiency will be dramatically increased over the current NSC cell-based geometry. If the detection efficiency approaches that of e.g. coded aperture imaging, the other inherent advantages of double-scatter imaging would make it the most attractive fast neutron detector for a wide range of security applications.

  17. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  18. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  19. MECS 2006 - All Manufacturing | Department of Energy

    Office of Environmental Management (EM)

    All Manufacturing MECS 2006 - All Manufacturing Manufacturing Energy and Carbon Footprint - Sector: All Manufacturing (NAICS 31-33) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon All Manufacturing (NAICS 31-33) More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Alumina and Aluminum MECS 2006 - Cement

  20. Volume I

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    DOE/NV/l 0630-I 1 Volume I November 1990 . . . . . . ..A~- ["'asf NEVADA TEST SITE ANNUAL SITE ENVIRONMENTAL REPORT - 1989 Volume I Editors: Donald T. Wruble and Elizabeth M. McDowell Work Performed Under Contract No. DE-AC08-89NV10630 prepared by: Reynolds Electrical & Engineering Co., Inc. Post Office Box 98521 Las Vegas, Nevada 89193-8521 and United States Environmental Protection Agency Environmental Monitoring Systems Laboratory Post Office Box 93478 Las Vegas, Nevada 89193-3478

  1. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI has recently commercialized.

  2. Characterization of morphology and hydration products of high-volume fly ash paste by monochromatic scanning x-ray micro-diffraction (?-SXRD)

    SciTech Connect (OSTI)

    Bae, Sungchul; Meral, Cagla; Oh, Jae-eun; Moon, Juhyuk; Kunz, Martin; Monteiro, Paulo J.M.

    2014-05-01

    The present study focuses on identification and micro-structural characterization of the hydration products formed in high-volume fly ash (HVFA)/portland cement (PC) systems using monochromatic scanning x-ray micro-diffraction (?-SXRD) and SEM-EDS. Pastes with up to 80% fly ash replacement were studied. Phase maps for HVFA samples using ?-SXRD patterns prove that ?-SXRD is an effective method to identify and visualize the distribution of phases in the matrix. ?-SXRD and SEM-EDS analysis shows that the C-S-H formed in HVFA system containing 50% or more of fly ash has a similar structure as C-S-H(I) with comparatively lower Ca/Si ratio than the one produced in PC system. Moreover, coexistence of C-S-H(I) and strätlingite is observed in the system containing 80% of fly ash, confirming that the amount of alumina and silicate phases provided by the fly ash is a major factor for the formation of C-S-H(I) and strätlingite in HVFA system. - Highlights: • High-volume fly ash (HVFA) paste was studied by scanning x-ray micro-diffraction. • Coexistence of C-S-H(I) and strätlingite in the HVFA system is clearly shown. • The distribution of minor phases in the HVFA system is shown. • Differences between inner and outer products of fly ash are observed by SEM-EDS.

  3. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  4. Additive Manufacturing: Pursuing the Promise | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise More Documents...

  5. FHP Manufacturing Company Geothermal | Open Energy Information

    Open Energy Info (EERE)

    FHP Manufacturing Company Geothermal Jump to: navigation, search Name: FHP Manufacturing Company: Geothermal Place: Florida Sector: Geothermal energy Product: FHP Manufacturing...

  6. Teksun PV Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Teksun PV Manufacturing Inc Jump to: navigation, search Logo: Teksun PV Manufacturing Inc Name: Teksun PV Manufacturing Inc Address: 401 Congress Ave Place: Austin, Texas Zip:...

  7. Secure Manufacturing | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Secure Manufacturing Secure Manufacturing The depth and breadth of Y-12's manufacturing capabilities and expertise enable Y-12 to address current and emerging national security...

  8. MANUFACTURED TO AIIM STANOAROS

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    .,+++_ _+++ +..++,+ + ++++_. _+ ,++p + +% ++ + +_++ +_,/x+'_ MANUFACTURED TO AIIM STANOAROS _ ..+ ++ BY APPLIED IMAGE, INC, _+ + .DK3E/NV/11482..139 DOE/NV/11..4_L2-139 National Emission Standards forHazardousAir Pollutant_ Submittal 993 Stuart B_.Black June 1994 Work Pe_ Under Contract No, DE-AC08-94NV11432 PreparedbY: Reynolds Electrical & EnglneerlngCo., Inc, Post Office Bo_(98521 Los Vegas. Nevada 89193-8521 MA,TER II_OT/lOg DFTItI,_ DOCUMENT f$ UNLIMITED TABLE OF CONTENTS List of

  9. Berkeley Lab Highlights HPC at Advanced Manufacturing Event

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Highlights HPC at Advanced Manufacturing Event Berkeley Lab Highlights HPC at Advanced Manufacturing Event September 14, 2015 Peter Nugent, Division Deputy for Scientific Engagement in Berkeley Lab's Computational Research Division, and David Skinner, who leads NERSC's Strategic Partnerships effort, are participating this week in the third annual 2015 American Energy & Manufacturing Competitiveness Summit, where they will be discussing the increasing role of high performance computing in

  10. Hollow microspheres of silica glass and method of manufacture

    DOE Patents [OSTI]

    Downs, Raymond L. (Ann Arbor, MI); Miller, Wayne J. (Ann Arbor, MI)

    1982-01-01

    A method of manufacturing gel powder suitable for use as a starting material in the manufacture of hollow glass microspheres having a high concentration of silica. The powder is manufactured from a gel containing boron in the amount of about 1% to 20% (oxide equivalent mole percent), alkali metals, specifically potassium and sodium, in an amount exceeding 8% total, and the remainder silicon. Preferably, the ratio of potassium to sodium is greater than 1.5.

  11. A Vehicle Manufacturer's Perspective on Higher-Octane Fuels | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy A Vehicle Manufacturer's Perspective on Higher-Octane Fuels A Vehicle Manufacturer's Perspective on Higher-Octane Fuels Breakout Session 1C-Fostering Technology Adoption I: Building the Market for Renewables with High Octane Fuels A Vehicle Manufacturer's Perspective on Higher-Octane Fuels Tom Leone, Technical Expert, Powertrain Evaluation and Analysis, Ford Motor Company PDF icon leone_biomass_2014.pdf More Documents & Publications Co-Optimization of Fuels and Vehicles A

  12. PROCEEDINGS OF RIKEN BNL RESEARCH CENTER WORKSHOP, VOLUME 57, HIGH PT PHYSICS AT RHIC, DECEMBER 2-6, 2003

    SciTech Connect (OSTI)

    Kretzer, Stefan; Venugopalan, Raju; Vogelsang, Werner

    2004-02-18

    The AuAu, dAu, and pp collision modes of the RHIC collider at BNL have led to the publication of exciting high p{perpendicular} particle production data. There have also been two physics runs with polarized protons, and preliminary results on the double-spin asymmetry for pion production had been presented very recently. The ontological questions behind these measurements are fascinating: Did RHIC collisions create a Quark-Gluon-Plasma phase and did they verify the Color Glass Condensate as the high energy limit of QCD? Will the Spin Crisis finally be resolved in terms of gluon polarization and what new surprises are we yet to meet for Transverse Spin? Phenomena related to sub-microscopic questions as important as these call for interpretations that are footed in solid theory. At large p{perpendicular}, perturbative concepts are legitimately expected to provide useful approaches. The corresponding hard parton dynamics are, in several ways, key to unraveling the initial or final state and collisional phase of hard scattering events in vacuum as well as in hot or cold nuclear matter. Before the advent of RHIC data, a RIKEN-BNL workshop had been held at BNL in March 1999 on ''Hard Parton Physics in High Energy Nuclear Collisions''. The 2003 workshop on ''High p{perpendicular} Physics at RHIC'' was a logical continuation of this previous workshop. It gave the opportunity to revisit the 1999 expectations in the light of what has been found in the meantime and, at the same time, to critically discuss the underlying theoretical concepts. We brought together theorists who have done seminal work on the foundations of parton phenomenology in field theory, with theorists and experimentalists who are presently working on RHIC phenomenology. The participants were both from a high-energy physics and nuclear physics background and it remains only to be said here that this chemistry worked perfectly and the workshop was a great success.

  13. Physics of laser fusion. Volume IV. The future development of high-power solid-state laser systems

    SciTech Connect (OSTI)

    Emmett, J.L.; Krupke, W.F.; Trenholme, J.B.

    1982-11-01

    Solid state lasers, particularly neodymium glass systems, have undergone intensive development during the last decade. In this paper, we review solid state laser technology in the context of high-peak-power systems for inertial confinement fusion. Specifically addressed are five major factors: efficiency, wavelength flexibility, average power, system complexity, and cost; these factors today limit broader application of the technology. We conclude that each of these factors can be greatly improved within current fundamental physical limits. We further conclude that the systematic development of new solid state laser madia, both vitreous and crystalline, should ultimately permit the development of wavelength-flexible, very high average power systems with overall efficiencies in the range of 10 to 20%.

  14. Develop Roll-to-Roll Manufacturing Process of ZrO2 Nanocrystals/Acrylic Nanocomposites for High Refractive Index Applications

    SciTech Connect (OSTI)

    Joshi, Pooran C.; Compton, Brett G.; Li, Jianlin; Jellison, Jr, Gerald Earle; Duty, Chad E; Chen, Zhiyun

    2015-03-24

    The purpose of this Cooperative Research and Development Agreement (CRADA) was to develop and evaluate ZrO2/acrylic nanocomposite coatings for integrated optoelectronic applications. The formulations engineered to be compatible with roll-to-roll process were evaluated in terms of optical and dielectric properties. The uniform distribution of the ZrO2 nanocrystals in the polymer matrix resulted in highly tunable refractive index and dielectric response suitable for advanced photonic and electronic device applications.

  15. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Metzger, Bert Clayton; Brindza, Paul Daniel

    2014-03-04

    A thermal neutron shield comprising boron shielding panels with a high percentage of the element Boron. The panel is least 46% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of boron shielding panels which includes enriching the pre-cursor mixture with varying grit sizes of Boron Carbide.

  16. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Brindza, Paul Daniel; Metzger, Bert Clayton

    2013-05-28

    A thermal neutron shield comprising concrete with a high percentage of the element Boron. The concrete is least 54% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of Boron loaded concrete which includes enriching the concrete mixture with varying grit sizes of Boron Carbide.

  17. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect (OSTI)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  18. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect (OSTI)

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  19. All Manufacturing Footprint, December 2010 (MECS 2006)

    SciTech Connect (OSTI)

    none,

    2010-06-01

    Manufacturing energy and carbon footprints map fuel energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing industry sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released due to the combustion of fuel. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high-level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The energy data is primarily provided by the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), and therefore reflects consumption in the year 2006, when the survey was last completed.

  20. Oak Ridge Centers for Manufacturing Technology - The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  1. Oak Ridge Centers for Manufacturing Technology ? The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  2. Reducing the moisture content of clean coals. Volume 2, High-G solid-bowl centrifuge: Final report

    SciTech Connect (OSTI)

    Kehoe, D.

    1992-12-01

    Coal moisture content can profoundly effect the cost of burning coal in utility boilers. Because of the large effect of coal moisture, the Empire State Electric Energy Research Corporation (ESEERCO) contracted with the Electric Power Research Institute to investigate advanced coal dewatering methods at its Coal Quality Development Center. This report contains the test result on the high-G solid-bowl centrifuge, the second of four devices to be tested. The high-G solid-bowl centrifuge removes water for coal by spinning the coal/water mixture rapidly in a rotating bowl. This causes the coal to cling to the sides of the bowl where it can be removed, leaving the water behind. Testing was performed at the CQDC to evaluate the effect of four operating variables (G-ratio, feed solids concentration, dry solids feed rate, and differential RPM) on the performance of the high-G solid-bowl centrifuge. Two centrifuges of different bowl diameter were tested to establish the effect of scale-up of centrifuge performance. Testing of the two centrifuges occurred from 1985 through 1987. CQDC engineers performed 32 tests on the smaller of the two centrifuges, and 47 tests on the larger. Equations that predict the performance of the two centrifuges for solids recovery, moisture content of the produced coal, and motor torque were obtained. The equations predict the observed data well. Traditional techniques of establishing the performance of centrifuge of different scale did not work well with the two centrifuges, probably because of the large range of G-ratios used in the testing. Cost of operating a commercial size bank of centrifuges is approximately $1.72 per ton of clean coal. This compares well with thermal drying, which costs $1.82 per ton of clean coal.

  3. Development of manufacturing capability for the fabrication of the Nb/sub 3/Sn superconductor for the High Field Test Facility. Final report

    SciTech Connect (OSTI)

    Spencer, C R

    1981-01-01

    Construction of High Field Test Facility (HFTF) at Lawrence Livermore Laboratory (LLNL) requires an extended surface Nb/sub 3/Sn superconductor cable of carrying currents in excess of 7500 amperes in a 12 Tesla magnetic field. This conductor consists of a 5.4 mm x 11.0 mm superconducting core onto whose broad surfaces are soldered embossed oxygen free copper strips. Two different core designs have been developed and the feasibility of each design evaluated. Equipment necessary to produce the conductor were developed and techniques of production were explored.

  4. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel...

  5. Semiconductor Manufacturing International Corp SMIC | Open Energy...

    Open Energy Info (EERE)

    Manufacturing International Corp SMIC Jump to: navigation, search Name: Semiconductor Manufacturing International Corp (SMIC) Place: Shanghai, Shanghai Municipality, China Zip:...

  6. Performance, Market and Manufacturing Constraints relevant to...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Market and Manufacturing Constraints relevant to the Industrialization of Thermoelectric Devices Performance, Market and Manufacturing Constraints relevant to the...

  7. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational...

  8. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing Innovation ...

  9. FACTSHEET: Next Generation Power Electronics Manufacturing Innovation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    FACTSHEET: Next Generation Power Electronics Manufacturing Innovation Institute FACTSHEET: Next Generation Power Electronics Manufacturing Innovation Institute January 15, 2014 - ...

  10. ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing of Surfaces with Nanoscale and Microscale Features ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and Microscale Features PDF icon...

  11. Nakagawa Electric Machinery Manufacturer | Open Energy Information

    Open Energy Info (EERE)

    navigation, search Name: Nakagawa Electric Machinery Manufacturer Place: Saku, Nagano, Japan Product: A company engages in electrical equipment manufacture. Coordinates:...

  12. Volume 1, 1st Edition, Multiscale Tailoring of Highly Active and Stable Nanocomposite Catalysts, Final Technical Report

    SciTech Connect (OSTI)

    Veser, Goetz

    2009-08-31

    Nanomaterials have gained much attention as catalysts since the discovery of exceptional CO oxidation activity of nanoscale gold by Haruta. However, many studies avoid testing nanomaterials at the high-temperatures relevant to reactions of interest for the production of clean energy (T > 700°C). The generally poor thermal stability of catalytically active noble metals has thus far prevented significant progress in this area. We have recently overcome the poor thermal stability of nanoparticles by synthesizing a platinum barium-hexaaluminate (Pt-BHA) nanocomposite which combines the high activity of noble metal nanoparticles with the thermal stability of hexaaluminates. This Pt-BHA nanocomposite demonstrates excellent activity, selectivity, and long-term stability in CPOM. Pt-BHA is anchored onto a variety of support structures in order to improve the accessibility, safety, and reactivity of the nanocatalyst. Silica felts prove to be particularly amenable to this supporting procedure, with the resulting supported nanocatalyst proving to be as active and stable for CPOM as its unsupported counterpart. Various pre-treatment conditions are evaluated to determine their effectiveness in removing residual surfactant from the active nanoscale platinum particles. The size of these particles is measured across a wide temperature range, and the resulting “plateau” of stability from 600-900°C can be linked to a particle caging effect due to the structure of the supporting ceramic framework. The nanocomposites are used to catalyze the combustion of a dilute methane stream, and the results indicate enhanced activity for both Pt-BHA as well as ceria-doped BHA, as well as an absence of internal mass transfer limitations at the conditions tested. In water-gas shift reaction, nanocomposite Pt-BHA shows stability during prolonged WGS reaction and no signs of deactivation during start-up/shut-down of the reactor. The chemical and thermal stability, low molecular weight, and wealth of literature on the formation of mesoporous silica materials motivated investigations of nanocomposite silica catalysts. High surface area silicas are synthesized via sol-gel methods, and the addition of metal-salts lead to the formation of stable nanocomposite Ni- and Fe- silicates. The results of these investigations have increased the fundamental understanding and improved the applicability of nanocatalysts for clean energy applications.

  13. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  14. Synthesis of oxygenate products for high volume fuels applications. Quarterly technical progress report, November 1, 1994--January 31, 1995

    SciTech Connect (OSTI)

    1995-03-08

    The objective of this project is to develop high yield syntheses of oxygenate products that are liquid at room temperature using as starting materials dimethy ether (DME) or methanol. The identified products include: Dimethyl Carbonate (DMC), 1,1-Dimethoxyethane (DMOE), C{sub 2}{sup +} Alcohols/Ethers (C{sub 2}AE). The technical strategy is outlined below: (A) Synthesis of DMC via oxidative carbonylation of DME instead of methanol. Since this synthesis would not co-produce water as a byproduct, there is a potential for very high DME conversions in contrast to the low (ca 20%) conversions obtained in conventional plants. Technical emphasis will be placed on development of a supported copper catalyst with a capability for cleavage of DME into its chemisorbed organic moieties. (B) Synthesis of 1,1-dimethoxymethane (DMOE) from acetylene/CO/H{sub 2} process streams obtained from commercial methane oxidative pyrolysis processes. In the overall processing scheme the syngas would be converted to DME. The wet acetylene stream would be partially condensed to retain an equivalent of water and then condensed with DME to produce EMOE. (C) Direct conversion of DME or DME/methanol to ethanol/propanol or their methyl ethers. Under the influence of functionalized alcohol condensation catalysts developed exclusively at Amoco it should be possible to achieve direct conversion of dimethyl ether (or methanol) to ethanol/propanol and/or the methyl ethers of these alcohols. Although this reaction is not currently known, a combination of key catalyst components from identified systems should result in a DME conversion catalyst to C{sub 2}+ oxygenates. (D) Reaction of DME or acetylene with synthesis gas (CO/H{sub 2}) or methanol. A variety of catalysts will be tested for conversion of acetylene/CO/H{sub 2} or acetylene/methanol to propylene and conversion of DME/CO/H{sub 2} or DME/methanol to dimenthyoxymethane (DMM) and/or other oxygenates.

  15. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy Efficiency & Renewable Energy's (EERE's) clean energy technology offices and Advanced Manufacturing Office, focusing on American competitiveness in clean energy manufacturing. Clean Energy Manufacturing Initiative: http://www1.eere.energy.gov/energymanufacturing

  16. Smart Manufacturing Institute Industry Day Workshop Proceedings |

    Office of Environmental Management (EM)

    Department of Energy Workshops » Smart Manufacturing Institute Industry Day Workshop Proceedings Smart Manufacturing Institute Industry Day Workshop Proceedings Workshop Proceedings PDF icon Smart Manufacturing Industry Day: Workshop Proceedings PDF icon Final Agenda PDF icon NNMI Industry Day: Smart Manufacturing AMO Overview, Mark Johnson, Director, DOE Advanced Manufacturing Office PDF icon Smart Manufacturing Innovation Institute: Overview, Goals and Activities, Isaac Chan, Program

  17. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 5 for the period October through December 1995

    SciTech Connect (OSTI)

    Not Available

    1996-02-15

    A process variables study was carried out with crude DME as feed for the condensation with acetylene to C{sub 2} and higher alcohols. The addition of water to crude DME had a marked effect of promoting selectivity to ethanol, especially at the lower reaction temperatures tested. Experiments designed to reveal the effect of reactor flow rate and temperature demonstrated that lower rates and higher temperatures favored selectivity to propanol and butanol up to a maximum temperature of 460{degrees}C, beyond which selectivity diminished via decomposition reactions. Faster rates and lower temperatures favored selectivity to ethanol. Reactor conditions and feed compositions for optimum target alcohol selectivities have been identified. the overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  18. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect (OSTI)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  19. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  20. NREL: Energy Systems Integration - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Manufacturing capabilities at NREL support the production of components for fuel cells and electrochemical cells and the development of methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their production to meet national goals. Fuel cells cleanly and efficiently convert hydrogen into electricity through an electrochemical process. Fuel cells offer promise in a wide range of

  1. Revolutionizing Manufacturing | Department of Energy

    Energy Savers [EERE]

    Revolutionizing Manufacturing Revolutionizing Manufacturing Addthis Saving Energy and Resources 1 of 4 Saving Energy and Resources Thanks to additive manufacturing technology, Oak Ridge National Laboratory was able to fabricate a robotic hand with less energy use and material waste. The novel, lightweight, low-cost fluid powered hand was selected for a 2012 R&D 100 award. | Photo courtesy of Oak Ridge National Laboratory. Partnering with Industry 2 of 4 Partnering with Industry The Energy

  2. Advanced Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Advanced Manufacturing EERE leads a robust network of researchers and other partners to continually develop cost-effective energy-saving solutions that help make our country run better through increased efficiency ñ€” promoting better plants, manufacturing processes, and products; more efficient new homes and improved older homes; and other solutions to enhance the buildings in which we work, shop, and lead our everyday lives. EERE leads a robust network of researchers

  3. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Detailed Tables 28 Energy Information AdministrationManufacturing Consumption of Energy 1994 1. In previous MECS, the term "primary energy" was used to denote the "first use" of...

  4. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    energy data used in this report do not reflect adjustments for losses in electricity generation or transmission. 1 The manufacturing sector is composed of establishments classified...

  5. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Sustainable Nanomaterials Workshop Nanocomposite Materials for Lithium-Ion Batteries Advanced Manufacturing Office, U.S. Department of Energy...

  6. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  7. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Natural Gas to Residual Fuel Oil, by Industry Group and Selected Industries, 1994 369 Energy Information AdministrationManufacturing Consumption of Energy 1994 SIC Residual...

  8. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    the CM, the ASM contains two components. The first component is the mail portion, a probability sample of manufacturing establishments selected from the list of establishments...

  9. Manufacturing Demonstration Facility Workshop Videos

    Broader source: Energy.gov [DOE]

    Session recordings from the Manufacturing Demonstration Facility Workshop held in Chicago, Illinois, on March 12, 2012, and simultaneously broadcast as a webinar.

  10. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    THE OPPORTUNITY OF CLEAN ENERGY MANUFACTURING By 2030, the global market for new energy ... and Counterintelligence, National Nuclear Security Administration, Fossil Energy, ...

  11. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    around strategic priorities to increase U.S. clean energy manufacturing competitiveness. ... energy technologies toward commercial production. www.cyclotronroad.org Small Business ...

  12. Manufacturing Spotlight: Boosting American Competitiveness

    Broader source: Energy.gov [DOE]

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  13. Clean Energy Manufacturing Boosting U.S. Competitiveness

    SciTech Connect (OSTI)

    2015-09-14

    Clean energy manufacturing is booming in the United States. U.S. clean energy investment topped $51 billion in 2014 alone, and even more growth is expected in the $250 billion clean energy market worldwide in coming years. America has an important opportunity to continue growing clean energy manufacturing industries, along with the high quality jobs and stronger local economies that come with them.

  14. Ultratech Develops an Improved Lithography Tool for LED Wafer Manufacturing

    Broader source: Energy.gov [DOE]

    Ultratech modified an existing lithography tool used for semiconductor manufacturing to better meet the cost and performance targets of the high-brightness LED manufacturing industry. The goal was to make the equipment compatible with the wide range of substrate diameters and thicknesses prevalent in the industry while reducing the capital cost and the overall cost of ownership (COO).

  15. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 3 for the period April through June 1995

    SciTech Connect (OSTI)

    Not Available

    1995-09-26

    A rudimentary process variables study of the reaction of acetylene with methanol indicates high activity for the formation of ethanol, n- propanol, and i-butanol with a pure low temperature activated MgO catalyst. Initial results indicate that higher conversions and space- time yields may be obtainable by operation at higher temperatures and reactant feed rates, respectively. Also, ethanol formation was consistently observed to rise with decreasing reaction temperature between 454{degrees}C and 370{degrees}C. A 10% Al{sub 2}O{sub 3}/MgO catalyst exhibited high activity for methanol-dimethyl ether interconversion but was not very active for the condensation of these reactants to either the product alcohols or their methyl ethers. Neither catalyst exhibited significant activity for the condensation to dimethyl ether/water with acetylene to form such products. This lack of activity in the ether systems is attributed to insufficient hydrolysis of dimethyl ether to methanol, and it is expected that feeds containing additional water or methanol (which produces water via condensation) will exhibit higher activity. The aluminum- containing catalyst exhibited diminished condensation activity possibly as a result of deactivation of Mg sites by Al sites. The overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  16. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 4 for the period July through September 1995

    SciTech Connect (OSTI)

    Not Available

    1995-12-29

    A rudimentary process variables study of the reaction of acetylene with methanol indicates high activity for the formation of ethanol, n- propanol, and i-butanol with a pure low temperature activated MgO catalyst. Initial results indicate that higher conversions and space- time yields may be obtainable by operation at higher temperatures and reactant feed rates, respectively. Also, ethanol formation was consistently observed to rise with decreasing reaction temperature between 454{degrees}C and 370{degrees}C. A 10% Al{sub 2}O{sub 3}/MgO catalyst exhibited high activity for methanol-dimethyl ether interconversion but was not very active for the condensation of these reactants to either the product alcohols or their methyl ethers. Neither catalyst exhibited significant activity for the condensation of dimethyl ether/water with acetylene to form such products. This lack of activity in the ether systems us attributed to insufficient hydrolysis of dimethyl ether to methanol, and it is expected that feeds containing additional water or methanol (which produces water via condensation) will exhibit higher activity. The aluminum- containing catalyst exhibited diminished condensation activity possibly as the result of deactivation of Mg sites by Al sites. The overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  17. Development of a high-performance coal-fired power generating system with pyrolysis gas and char-fired high temperature furnace (HITAF). Volume 1, Final report

    SciTech Connect (OSTI)

    NONE

    1996-02-01

    A major objective of the coal-fired high performance power systems (HIPPS) program is to achieve significant increases in the thermodynamic efficiency of coal use for electric power generation. Through increased efficiency, all airborne emissions can be decreased, including emissions of carbon dioxide. High Performance power systems as defined for this program are coal-fired, high efficiency systems where the combustion products from coal do not contact the gas turbine. Typically, this type of a system will involve some indirect heating of gas turbine inlet air and then topping combustion with a cleaner fuel. The topping combustion fuel can be natural gas or another relatively clean fuel. Fuel gas derived from coal is an acceptable fuel for the topping combustion. The ultimate goal for HIPPS is to, have a system that has 95 percent of its heat input from coal. Interim systems that have at least 65 percent heat input from coal are acceptable, but these systems are required to have a clear development path to a system that is 95 percent coal-fired. A three phase program has been planned for the development of HIPPS. Phase 1, reported herein, includes the development of a conceptual design for a commercial plant. Technical and economic feasibility have been analysed for this plant. Preliminary R&D on some aspects of the system were also done in Phase 1, and a Research, Development and Test plan was developed for Phase 2. Work in Phase 2 include s the testing and analysis that is required to develop the technology base for a prototype plant. This work includes pilot plant testing at a scale of around 50 MMBtu/hr heat input. The culmination of the Phase 2 effort will be a site-specific design and test plan for a prototype plant. Phase 3 is the construction and testing of this plant.

  18. Solar Manufacturing Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR MANUFACTURING 1 PROJECT in 1 LOCATION 1,000 MW GENERATION CAPACITY 1,927,000 MWh PROJECTED ANNUAL GENERATION * 1,100,000 METRIC TONS OF CO2 EMISSIONS PREVENTED ANNUALLY ALL FIGURES AS OF MARCH 2015 * Calculated using the project's and NREL Technology specific capacity factors. For cases in which NREL's capacity factors

  19. The President's Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The President's Manufacturing Initiative The President's Manufacturing Initiative Presentation prepared by Dale Hall for the Roadmap Workshop on Manufacturing R&D for the Hydrogen Economy. PDF icon mfg_wkshp_hall.pdf More Documents & Publications The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office Roadmap on Manufacturing R&D for the Hydrogen Economy Manufacturing R&D for the Hydrogen Economy Roadmap Workshop

  20. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Leadership Perspectives: The Opportunity for Clean Energy Manufacturing Leadership Perspectives: The Opportunity for Clean Energy Manufacturing There is a tremendous opportunity for the United States to manufacture clean energy and energy efficiency products. Watch this video to learn more about industry and DOE leaders' vision for a clean energy manufacturing future. Read more Energy 101: Clean Energy Manufacturing Energy 101: Clean Energy Manufacturing

  1. Viability Assessment Volume 5

    SciTech Connect (OSTI)

    DOE,

    1998-12-01

    This volume presents a management summary of the cost estimate to complete the design, and to license, construct, operate, monitor, close, and decommission a Monitored Geologic Repository at Yucca Mountain in Nevada. This volume summarizes the scope, estimating methodologies, and assumptions used in development of the Monitored Geologic Repository-VA cost estimate. It identifies the key features necessary to understand the summary costs presented herein. This cost summary derives from a larger body of documented cost analysis. Volume 5 is organized to reflect this structured approach to cost estimation and contains the following sections: Section 1, Cost Elements. This section briefly defines the components of each major repository cost element. Section 2, Project Phases. This section presents the definition, as used in the estimate, of five project phases (Licensing, Pre-emplacement Construction, Emplacement Operations, Monitoring, and Closure and Decommissioning) and the schedule dates for each phase. It also contains major milestone dates and a bar chart schedule. Section 3, Major Assumptions. This section identifies key high-level assumptions for the cost estimate basis. Additional detailed assumptions are included in the appendices. Section 4, Integrated Cost Summary. This section presents a high-level roll-up of the VA costs resulting from the estimating work. The tables and figures contained in this section were compiled from the more detailed cost estimates in the appendices. Section 5, References. This section identifies the references that support this cost volume. Appendices. For each major repository cost element, Appendices B-F [B, C, D, E, F] presents additional information on the scope of cost elements, identifies methodologies used to develop the cost estimates, lists underlying cost assumptions, and tabulates summary results. Appendix A contains a glossary to assist the reader in understanding the terminology in Volume 5. Appendix G presents costs associated with three VA design options, as described in Volume 2. These costs are provided for information and are not compiled into the integrated cost summary.

  2. Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Lab Photovoltaic Systems Evaluation Laboratory PV Regional ... Facility Geomechanics and Drilling Labs National ... Health Monitoring Offshore Wind High-Resolution ...

  3. CRADA final report: Technical assessment of roll-to-roll operation of lamination process, thermal treatment, and alternative carbon fiber precursors for low-cost, high-efficiency manufacturing of flow battery stacks and other energy devices

    SciTech Connect (OSTI)

    Daniel, Claus; Madden, Thomas; Wood, III, David L; Muth, Thomas R.; Warrington, Curtis; Ozcan, Soydan; Manson, Hunter; Tekinalp, Halil L.; Smith, Mark A.; Lu, Yuan; Loretz, Jeremy

    2015-09-23

    Among the various stationary-storage technologies under development, redox flow batteries (RFBs) offer the greatest potential to deliver inexpensive, scalable, and efficient grid-scale electrical-energy storage. Unlike traditional sealed batteries, in a flow battery power and energy are decoupled. Cell area and cell count in the stack determine the device power, and the chemical storage volume determines the total energy. Grid-scale energy-storage applications require megawatt-scale devices, which require the assembly of hundreds of large-area, bipolar cells per power plant. The cell-stack is the single system component with the largest impact on capital cost (due to the large number of highly engineered components) and operating costs (determined by overall round-trip efficiency).

  4. High volume - high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Quarterly report, October 1, 1995--December 31, 1995

    SciTech Connect (OSTI)

    1997-05-01

    The amount of dry FGD materials produced in the U.S. has not been increasing at the high rate originally anticipated. This has been due to a number of economic factors affecting the utility industry. Technologies for the disposal of large amounts of materials are not going to be implemented in the near term. In light of this development the target application for this project is being changed from highwall adit filling to the filling of auger holes to allow for highwall mining. This application focuses on using the dry FGD material to recover coal isolated by excessive augering. It produces 10 or more times the amount of coal per ton of dry FGD utilized than the originally proposed methodology. It also does not require extensive equipment development and, if applied to abandoned mine lands, may have substantially more significant environmental benefit. We also propose to use a spray dryer material for the demonstration instead of the fluidized bed material originally proposed. The spray dryer material is already slacked eliminating problems associated with heat generation at the mine site. Auger hole grouting with FGD material is also best performed by hydraulic emplacement methods.

  5. Technology Solutions for New Manufactured Homes, Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet), Building America Case Study: Whole-House Solutions for New Homes, Building Technologies Office (BTO)

    Energy Savers [EERE]

    Technology Solutions for New Manufactured Homes Idaho, Oregon, and Washington Manufactured Home Builders PROJECT INFORMATION Project Name: High Performance Manufactured Home Prototyping and Construction Development Location: Pacific Northwest states (ID, OR, and WA) Partners: Northwest Manufactured Housing industry Building America Partnership for Improved Residential Construction, www.ba-pirc.org Building Components: HVAC, building envelope, lighting, and water heating Application: New, single

  6. Advanced Technology Vehicles Manufacturing Incentive Program | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program A fact sheet detailling the advanced technology vehicles manufacturing incentive program. PDF icon Advanced Technology Vehicles Manufacturing Incentive Program More Documents & Publications Advanced Technology Vehicles Manufacturing Incentive Program MEMA: Comments MEMA: Letter

  7. Manufacturing's Wake-Up Call

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing's Wake-Up Call Prepared by: Booz & Company and Tauber Institute for Global Operations, University of Michigan features operations & manufacturing 30 A new study shows how the decisions made today by goods producers and policymakers will shape U.S. competitiveness tomorrow. by Arvind Kaushal, Thomas Mayor, and Patricia Riedl A debate over the future of U.S. manufacturing is offshoring and neglect, and that it might never return to its role as the linchpin of the U.S.

  8. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Laser Manufacturing at GE Global Research Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Laser Manufacturing at GE Global Research Learn how laser sintering, an additive laser manufacturing process practiced at GE Global Research, makes parts from metal powder. You Might Also Like Munich_interior_V 10 Years ON: From

  9. Varied morphology carbon nanotubes and method for their manufacture

    DOE Patents [OSTI]

    Li, Wenzhi; Wen, Jian Guo; Ren, Zhi Feng

    2007-01-02

    The present invention describes the preparation of carbon nanotubes of varied morphology, catalyst materials for their synthesis. The present invention also describes reactor apparatus and methods of optimizing and controlling process parameters for the manufacture carbon nanotubes with pre-determined morphologies in relatively high purity and in high yields. In particular, the present invention provides methods for the preparation of non-aligned carbon nanotubes with controllable morphologies, catalyst materials and methods for their manufacture.

  10. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    2(94) Distribution Category UC-950 Manufacturing Consumption of Energy 1994 December 1997 Energy Information Administration Office of Energy Markets and End Use U.S. Department of...

  11. Alternative Energy Manufacturing Tax Credit

    Broader source: Energy.gov [DOE]

    The Alternative Energy Manufacturing Tax Credit is a nonrefundable tax credit for up to 100% of new state tax revenues (including state, corporate, sales, and withholding taxes) over the life of a...

  12. CFL Manufacturers: ENERGY STAR Letters

    Broader source: Energy.gov [DOE]

    DOE issued letters to 25 manufacturers of compact fluorescent lamps (CFLs) involving various models after PEARL Cycle 9 testing indicated that the models do not meet the ENERGY STAR specification and, therefore, are disqualified from the ENERGY STAR Program.

  13. Technology Solutions for New Manufactured Homes: Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  14. Advanced Manufacturing Office Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office Overview Advanced Manufacturing Office Overview PDF icon mw_rf_workshop_july2012.pdf More Documents & Publications Microwave and Radio Frequency Workshop Manufacturing Demonstration Facility Workshop Microwave (MW) and Radio Frequency (RF) as Enabling Technologies for Advanced Manufacturing

  15. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    R&D The Manufacturing R&D program in the Fuel Cell Technologies Office (FCTO) aims to improve processes and reduce the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells for transportation, stationary, and portable applications. Industry will have to overcome significant challenges to scale up production of today's hydrogen and fuel cell related components and systems, currently built using laboratory-scale fabrication

  16. Additive Manufacturing: Technology and Applications

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing: Technology and Applications Natural Gas Infrastructure R&D and Methane Emissions Mitigation Workshop Ryan Dehoff, Ph.D. Research Scientist MDF Metal Additive Manufacturing Lead Oak Ridge National Laboratory November 12, 2014 2 Presentation name World-leading neutron science capability World's most powerful scientific computing complex Nation's largest advanced materials research program Focused resources for systems biology and environmental sustainability Nation's

  17. All Manufacturing (2010 MECS) | Department of Energy

    Energy Savers [EERE]

    All Manufacturing (2010 MECS) All Manufacturing (2010 MECS) Manufacturing Energy and Carbon Footprint for All Manufacturing Sector (NAICS 31-33) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: June 2015 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint PDF icon All Manufacturing More Documents & Publications Cement (2010 MECS) Chemicals (2010 MECS) Computers, Electronics and Electrical Equipment

  18. Natural Fiber Composites: Retting, Preform Manufacture & Molding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Fiber Composites: Retting, Preform Manufacture & Molding Natural Fiber Composites: Retting, Preform Manufacture & Molding 2009 DOE Hydrogen Program and Vehicle Technologies ...

  19. Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Showcase innovations in clean energy technology manufacturing and advanced manufacturing ... The Southeast Regional Summit is free of charge and open to the public. Register to attend ...

  20. Energy Intensity Indicators: Manufacturing Energy Intensity

    Broader source: Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the three-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data...

  1. Processing and Manufacturing Equipment | Open Energy Information

    Open Energy Info (EERE)

    Processing and Manufacturing Equipment Jump to: navigation, search TODO: Add description List of Processing and Manufacturing Equipment Incentives Retrieved from "http:...

  2. Technologies Enabling Agile Manufacturing (TEAM) ? an ORCMT...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technologies Enabling Agile Manufacturing (TEAM) - An ORCMT success story Technologies Enabling Agile Manufacturing (TEAM) was one of the larger programs to come from the...

  3. Bio Solutions Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Solutions Manufacturing Inc Jump to: navigation, search Name: Bio Solutions Manufacturing Inc Place: Las Vegas, Nevada Zip: 89103 Product: Waste-to-energy bioremediation developer....

  4. Chung Hsin Electric Machinery Manufacturing Corporation CHEM...

    Open Energy Info (EERE)

    Chung Hsin Electric Machinery Manufacturing Corporation CHEM Jump to: navigation, search Name: Chung Hsin Electric & Machinery Manufacturing Corporation (CHEM) Place: Taoyuan...

  5. Tag: manufacturing | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    manufacturing Tag: manufacturing Displaying 1 - 8 of 8... Category: News Tool of tomorrow today Y-12 and other Nuclear Security Enterprise sites investigate industry's next...

  6. Leitner Shriram Manufacturing Ltd | Open Energy Information

    Open Energy Info (EERE)

    Manufacturing Ltd Jump to: navigation, search Name: Leitner Shriram Manufacturing Ltd Place: Chennai, Tamil Nadu, India Zip: 600095 Sector: Wind energy Product: Chennai-based JV...

  7. Advanced Qualification of Additive Manufacturing Materials Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Qualification of Additive Manufacturing Materials Workshop Advanced Qualification of Additive Manufacturing Materials Workshop WHEN: Jul 20, 2015 8:30 AM - Jul 21, 2015...

  8. Aurora Photovoltaics Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Photovoltaics Manufacturing Jump to: navigation, search Name: Aurora Photovoltaics Manufacturing Place: Lawrenceville, New Jersey Zip: 8648 Sector: Solar Product: A subsidiary of...

  9. Understanding Manufacturing Energy and Carbon Footprints, October...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Understanding the 2010 Manufacturing Energy and Carbon Footprints U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis MECS 2006 - ...

  10. American Wind Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    American Wind Manufacturing Addthis 1 of 9 Nordex USA -- a global manufacturer of wind turbines -- delivered and installed turbine components for the Power County Wind...

  11. Batteries - Materials Processing and Manufacturing Breakout session

    Broader source: Energy.gov (indexed) [DOE]

    the Other Technical Areas Being Discussed * Li metal manufacturing * Variability in cell manufacturing -intrinsic reduction and aging differences in pack? * Understanding of...

  12. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon arravt002esflicker2012p.pdf More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing...

  13. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon arravt002esflicker2011p.pdf More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing...

  14. Autogenic Pressure Reactions for Battery Materials Manufacture...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Autogenic Pressure Reactions for Battery Materials Manufacture Technology available for licensing: A unique method for anode and cathode manufacture A one-step, solvent-free...

  15. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  16. Manufacturing Consumption of Energy 1991--Combined Consumption...

    U.S. Energy Information Administration (EIA) Indexed Site

    call 202-586-8800 for help. Return to Energy Information Administration Home Page. Home > Energy Users > Manufacturing > Consumption and Fuel Switching Manufacturing Consumption of...

  17. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  18. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop ...

  19. Clean Energy Manufacturing Initiative: Technology Research and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative: Technology Research and Development Clean Energy ... The Office of Nuclear Energy's Advanced Methods for Manufacturing subprogram accelerates ...

  20. Cincinnati Big Area Additive Manufacturing (BAAM) (Technical...

    Office of Scientific and Technical Information (OSTI)

    Cincinnati Big Area Additive Manufacturing (BAAM) Citation Details In-Document Search Title: Cincinnati Big Area Additive Manufacturing (BAAM) Oak Ridge National Laboratory (ORNL) ...

  1. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Activity between 2002 and 2010 Released: March 19, 2013 Total energy consumption in the manufacturing sector decreased by 17% from 2002 to 2010, according to data...

  2. China Shandong Penglai Electric Power Equipment Manufacturing...

    Open Energy Info (EERE)

    Penglai Electric Power Equipment Manufacturing Jump to: navigation, search Name: China Shandong Penglai Electric Power Equipment Manufacturing Place: Penglai, Shandong Province,...

  3. Energy Department Invests in Innovative Manufacturing Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Innovative Manufacturing Technologies Energy Department Invests in Innovative Manufacturing Technologies June 13, 2012 - 12:00am Addthis The Energy Department announced on June...

  4. National Network for Manufacturing Innovation: A Preliminary...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Network for Manufacturing Innovation: A Preliminary Design National Network for Manufacturing Innovation: A Preliminary Design The Federal investment in the National Network for...

  5. Miraial formerly Kakizaki Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    to: navigation, search Name: Miraial (formerly Kakizaki Manufacturing) Place: Tokyo, Japan Zip: 171-0021 Product: Manufacturer of wafer handling products and other components...

  6. Wind Energy & Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Wind Energy & Manufacturing Jump to: navigation, search Blades manufactured at Gamesa's factory in Ebensburg, Pennsylvania, will be delivered to wind farms across the United...

  7. References and Appendices: U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis, November 2012

    Energy Savers [EERE]

    4 U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis REFERENCES AMO (Advanced Manufacturing Office), EERE (Energy Efficiency and Renewable Energy). 2012a. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators. U.S. Department of Energy. http://www1.eere.energy.gov/manufacturing/tech_deployment/pdfs/steam22_backpressure.pdf AMO (Advanced Manufacturing Office), EERE (Energy Efficiency and Renewable Energy). 2012b. Improving Steam System Performance: A

  8. Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary June 21, 2013

    Office of Environmental Management (EM)

    ADVANCED MANUFACTURING OFFICE Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary June 21, 2013 The DOE Office of Energy Efficiency and Renewable Energy (EERE)'s Advanced Manufacturing Office works with industry, small business, universities, and other stakeholders to identify and invest in emerging technologies with the potential to create high-quality domestic manufacturing jobs and enhance the global competitiveness of the United States.

  9. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    and Manufacturing USA Inc formerly Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA)...

  10. Clean Energy Manufacturing Initiative Events | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Initiative Events Clean Energy Manufacturing Initiative Events

  11. Air cathode structure manufacture

    DOE Patents [OSTI]

    Momyer, William R. (Palo Alto, CA); Littauer, Ernest L. (Los Altos Hills, CA)

    1985-01-01

    An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.

  12. Real time PV manufacturing diagnostic system

    SciTech Connect (OSTI)

    Kochergin, Vladimir; Crawford, Michael A.

    2015-09-01

    The main obstacle Photovoltaic (PV) industry is facing at present is the higher cost of PV energy compared to that of fossil energy. While solar cell efficiencies continue to make incremental gains these improvements are so far insufficient to drive PV costs down to match that of fossil energy. Improved in-line diagnostics however, has the potential to significantly increase the productivity and reduce cost by improving the yield of the process. On this Phase I/Phase II SBIR project MicroXact developed and demonstrated at CIGS pilot manufacturing line a high-throughput in-line PV manufacturing diagnostic system, which was verified to provide fast and accurate data on the spatial uniformity of thickness, an composition of the thin films comprising the solar cell as the solar cell is processed reel-to-reel. In Phase II project MicroXact developed a stand-alone system prototype and demonstrated the following technical characteristics: 1) ability of real time defect/composition inconsistency detection over 60cm wide web at web speeds up to 3m/minute; 2) Better than 1mm spatial resolution on 60cm wide web; 3) an average better than 20nm spectral resolution resulting in more than sufficient sensitivity to composition imperfections (copper-rich and copper-poor regions were detected). The system was verified to be high vacuum compatible. Phase II results completely validated both technical and economic feasibility of the proposed concept. MicroXact’s solution is an enabling technique for in-line PV manufacturing diagnostics to increase the productivity of PV manufacturing lines and reduce the cost of solar energy, thus reducing the US dependency on foreign oil while simultaneously reducing emission of greenhouse gasses.

  13. GE Innovation and Manufacturing in Europe | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Innovation and Manufacturing in Europe Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) GE Innovation and Manufacturing in Europe Click the image below to see how GE is at work across Europe to change the face of manufacturing. EU graphic You Might Also Like 2-2-5-v GE Unveils High-Tech Superhero, GENIUS MAN »

  14. Optical manufacturing requirements for an AVLIS plant

    SciTech Connect (OSTI)

    Primdahl, K.; Chow, R.; Taylor, J.R.

    1997-07-14

    A uranium enrichment plant utilizing Atomic Vapor Laser Isotope Separation (AVLIS) technology is currently being planned. Deployment of the Plant will require tens of thousands of commercial and custom optical components and subsystems. The Plant optical system will be expected to perform at a high level of optical efficiency and reliability in a high-average-power-laser production environment. During construction, demand for this large number of optics must be coordinated with the manufacturing capacity of the optical industry. The general requirements and approach to ensure supply of optical components is described. Dynamic planning and a closely coupled relationship with the optics industry will be required to control cost, schedule, and quality.

  15. Photovoltaic manufacturing technology, Phase 1

    SciTech Connect (OSTI)

    Not Available

    1992-10-01

    This report describes subcontracted research by the Chronar Corporation, prepared by Advanced Photovoltaic Systems, Inc. (APS) for Phase 1 of the Photovoltaic Manufacturing Technology Development project. Amorphous silicon is chosen as the PV technology that Chronar Corporation and APS believe offers the greatest potential for manufacturing improvements, which, in turn, will result in significant cost reductions and performance improvements in photovoltaic products. The APS Eureka'' facility was chosen as the manufacturing system that can offer the possibility of achieving these production enhancements. The relationship of the Eureka'' facility to Chronar's batch'' plants is discussed. Five key areas are also identified that could meet the objectives of manufacturing potential that could lead to improved performance, reduced manufacturing costs, and significantly increased production. The projected long-term potential benefits of these areas are discussed, as well as problems that may impede the achievement of the hoped-for developments. A significant number of the problems discussed are of a generic nature and could be of general interest to the industry. The final section of this document addresses the cost and time estimates for achieving the solutions to the problems discussed earlier. Emphasis is placed on the number, type, and cost of the human resources required for the project.

  16. Phase II Trial of Radiosurgery to Magnetic Resonance Spectroscopy-Defined High-Risk Tumor Volumes in Patients With Glioblastoma Multiforme

    SciTech Connect (OSTI)

    Einstein, Douglas B.; Wessels, Barry; Bangert, Barbara; Fu, Pingfu; Nelson, A. Dennis; Cohen, Mark; Sagar, Stephen; Lewin, Jonathan; Sloan, Andrew; Zheng Yiran; Williams, Jordonna; Colussi, Valdir; Vinkler, Robert; Maciunas, Robert

    2012-11-01

    Purpose: To determine the efficacy of a Gamma Knife stereotactic radiosurgery (SRS) boost to areas of high risk determined by magnetic resonance spectroscopy (MRS) functional imaging in addition to standard radiotherapy for patients with glioblastoma (GBM). Methods and Materials: Thirty-five patients in this prospective Phase II trial underwent surgical resection or biopsy for a GBM followed by SRS directed toward areas of MRS-determined high biological activity within 2 cm of the postoperative enhancing surgical bed. The MRS regions were determined by identifying those voxels within the postoperative T2 magnetic resonance imaging volume that contained an elevated choline/N-acetylaspartate ratio in excess of 2:1. These voxels were marked, digitally fused with the SRS planning magnetic resonance image, targeted with an 8-mm isocenter per voxel, and treated using Radiation Therapy Oncology Group SRS dose guidelines. All patients then received conformal radiotherapy to a total dose of 60 Gy in 2-Gy daily fractions. The primary endpoint was overall survival. Results: The median survival for the entire cohort was 15.8 months. With 75% of recursive partitioning analysis (RPA) Class 3 patients still alive 18 months after treatment, the median survival for RPA Class 3 has not yet been reached. The median survivals for RPA Class 4, 5, and 6 patients were 18.7, 12.5, and 3.9 months, respectively, compared with Radiation Therapy Oncology Group radiotherapy-alone historical control survivals of 11.1, 8.9, and 4.6 months. For the 16 of 35 patients who received concurrent temozolomide in addition to protocol radiotherapeutic treatment, the median survival was 20.8 months, compared with European Organization for Research and Treatment of Cancer historical controls of 14.6 months using radiotherapy and temozolomide. Grade 3/4 toxicities possibly attributable to treatment were 11%. Conclusions: This represents the first prospective trial using selective MRS-targeted functional SRS combined with radiotherapy for patients with GBM. This treatment is feasible, with acceptable toxicity and patient survivals higher than in historical controls. This study can form the basis for a multicenter, randomized trial.

  17. Metrology for Fuel Cell Manufacturing

    SciTech Connect (OSTI)

    Stocker, Michael; Stanfield, Eric

    2015-02-04

    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  18. Efficiency and Innovation in U.S. Manufacturing Energy Use

    SciTech Connect (OSTI)

    2005-06-01

    The NAM has partnered with the Alliance to Save Energy to develop this booklet for manufacturers who want to achieve more strategic control over rising energy costs. Being better energy managers is important not only for each company, but is also an essential component in achieving a low-inflation, high-growth economy. We hope that the opportunities outlined in this booklet will encourage manufacturers to make energy efficiency a part of standard operating procedure.

  19. Keeping America Competitive: A Solar Manufacturing Boost In San Diego |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Department of Energy A Solar Manufacturing Boost In San Diego Keeping America Competitive: A Solar Manufacturing Boost In San Diego December 19, 2012 - 4:26pm Addthis Soitec's concentrating photovoltaic modules use Fresnel lenses to concentrate sunlight 500 times and focus it onto small, high-efficiency solar cells. | Photo by Matthias Heyde, Fraunhofer Institute. Soitec's concentrating photovoltaic modules use Fresnel lenses to concentrate sunlight 500 times and focus it onto small,

  20. Force Modulation System for Vehicle Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Force Modulation System for Vehicle Manufacturing Force Modulation System for Vehicle Manufacturing Novel Technology Enables Energy-Efficient Production of High-Strength Steel Automotive Parts Recent U.S. automobile sales show a growing demand for more fuel-efficient and environmentally-friendly vehicles, including hybrids. The U.S. auto industry is pursuing at least two parallel paths to address these market evolutions. The first path involves design changes in the engine plant, such as

  1. Manufacturing Demonstration Facilities Workshop Agenda, March 2012

    Broader source: Energy.gov [DOE]

    Agenda for the Manufacturing Demonstration Facilities Workshop on March 12, 2012 outlining objectives and times

  2. Oak Ridge Manufacturing Demonstration Facility (MDF)

    Broader source: Energy.gov [DOE]

    The Manufacturing Demonstration Facility (MDF) is a collabora­tive manufacturing community that shares a common RD&D infrastructure. This shared infrastructure provides affordable access to advanced physical and virtual tools for rapidly demonstrating new manufacturing technologies and optimizing critical processes. Oak Ridge National Laboratory is home to AMO's MDF focused on Additive Manufacturing and Low-cost Carbon Fiber.

  3. Sustainable Manufacturing via Multi-Scale, Physics-Based Process Modeling and Manufacturing- Informed Design

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing ADVANCED MANUFACTURING OFFICE Sustainable Manufacturing via Multi-Scale, Physics-Based Process Modeling and Manufacturing- Informed Design Improving Product and Manufacturing Process Design through a More Accurate and Widely Applicable Modeling Framework. This project aims to fll the knowledge gap between upstream design and downstream manufacturing processes by developing a manufacturing-informed design framework enabled by multi-scale, physics-based process models. This framework

  4. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking far, far into the future, a team of scientists and engineers from GE are developing next-generation

  5. Manufacturing Energy and Carbon Footprint

    Office of Environmental Management (EM)

    All Manufacturing (NAICS 31-33) Process Energy Electricity and Steam Generation Losses Process Losses 1,416 Nonprocess Losses 19,237 4,368 Steam Distribution Losses 870 574 Nonprocess Energy 10,903 Electricity Generation Steam Generation 19,237 731 Prepared for the U.S. Department of Energy, Advanced Manufacturing Office by Energetics Incorporated 1,434 10,350 2,430 Generation and Transmission Losses Generation and Transmission Losses 284 4,889 11,785 8,599 5,465 14,064 7,319 1,015 4,055 64.5

  6. Film Collection Volume One

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Volume One Film Collection Volume Two 75th Anniversary Hydropower in the Northwest Woody Guthrie Videos Strategic Direction Branding & Logos Power of the River History Book...

  7. Volume One Disc Two

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Volume One Film Collection Volume Two 75th Anniversary Hydropower in the Northwest Woody Guthrie Videos Strategic Direction Branding & Logos Power of the River History Book...

  8. Manufacturing technology development for CuInGaSe sub 2 solar cell modules

    SciTech Connect (OSTI)

    Stanbery, B.J. )

    1991-11-01

    The report describes research performed by Boeing Aerospace and Electronics under the Photovoltaic Manufacturing Technology project. We anticipate that implementing advanced semiconductor device fabrication techniques to the production of large-area CuIn{sub 1-x}Ga{sub x}Se{sub 2} (CIGS)/Cd{sub 1-y}Zn{sub y}S/ZnO monolithically integrated thin-film solar cell modules will enable 15% median efficiencies to be achieved in high-volume manufacturing. We do not believe that CuInSe{sub 2} (CIS) can achieve this efficiency in production without sufficient gallium to significantly increase the band gap, thereby matching it better to the solar spectrum (i.e., x{ge}0.2). Competing techniques for CIS film formation have not been successfully extended to CIGS devices with such high band gaps. The SERI-confirmed intrinsic stability of CIS-based photovoltaics renders them far superior to a-Si:H-based devices, making a 30-year module lifetime feasible. The minimal amounts of cadmium used in the structure we propose, compared to CdTe-based devices, makes them environmentally safer and more acceptable to both consumers and relevant regulatory agencies. Large-area integrated thin-film CIGS modules are the product most likely to supplant silicon modules by the end of this decade and enable the cost improvements which will lead to rapid market expansion.

  9. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  10. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and

  11. Explore Careers in Manufacturing | Department of Energy

    Office of Environmental Management (EM)

    Manufacturing Explore Careers in Manufacturing The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a transformation in U.S. manufacturing. The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a

  12. Solar Manufacturing Technology | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology to Market » Solar Manufacturing Technology Solar Manufacturing Technology The SunShot Solar Manufacturing Technology (SolarMat) program funds the development of innovative manufacturing technologies that can achieve a significant market impact in one to four years. Launched in September 2013, the SolarMat program is supporting five projects working in two topic areas: photovoltaics (PV) and concentrating solar power (CSP). Both topics focus on driving down the cost of manufacturing

  13. Manufacturing Energy and Carbon Footprints Scope

    Office of Environmental Management (EM)

    Manufacturing Energy and Carbon Footprint Scope The footprint analysis looks at a large subset of U.S. manufacturing, with the objective of capturing the bulk share of energy consumption and carbon emissions. Table 1 lists the fifteen manufacturing sectors selected for analysis; a sixteenth footprint has also been prepared for the entire manufacturing sector. Manufacturing sectors are listed by their respective NAICS (North American Industry Classification System) codes. NAICS descriptions of

  14. Manufacturing Success Stories | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Efficiency » Manufacturing Success Stories Manufacturing Success Stories RSS The Office of Energy Efficiency and Renewable Energy's (EERE) successes in developing technologies and processes for more efficient energy management systems create big opportunities for energy savings and new jobs in manufacturing. Explore EERE's manufacturing success stories below. November 17, 2015 Manufacturing Success Stories ORNL Unveils 3D-Printed Home and Vehicle with the Unique Ability to Power One

  15. Device Architecture Simplification of Laser Pattering in High-Volume Crystalline Silicon Solar Cell Fabrication using Intensive Computation for Design and Optimization

    SciTech Connect (OSTI)

    Grupp Mueller, Guenther; Herfurth, Hans; Dunham, Scott; Xu, Baomin

    2013-11-15

    Prices of Si based solar modules have been continuously declining in recent years. Goodrich is pointing out that a significant portion of these cost reductions have come about due to ?economies of scale? benefits, but there is a point of diminishing returns when trying to lower cost by simply expanding production capacity [1]. Developing innovative high volume production technologies resulting in an increase of conversion efficiency without adding significant production cost will be necessary to continue the projected cost reductions. The Foundational Program to Advance Cell Efficiency (F-PACE) is seeking to achieve this by closing the PV efficiency gap between theoretical achievable maximum conversion efficiency - 29% for c-Si - and the current typical production - 18.5% for a typical full area back contact c-Si Solar cell ? while targeting a module cost of $0.50/Watt . The research conducted by SolarWorldUSA and it?s partners within the FPACE framework focused on the development of a Hybrid metal-wrap-through (MWT) and laser-ablated PERC solar cell design employing a extrusion metallization scheme to achieve >20% efficient devices. The project team was able to simulate, develop and demonstrate the technologies necessary to build p-type MWT PERC cells with extruded front contacts. Conversion efficiencies approaching 20% were demonstrated and a path for further efficiency improvements identified. A detailed cost of ownership calculation for such a device was based on a NREL cost model and is predicting a $/Watt cost below 85 cents on a 180 micron substrate. Several completed or planned publications by SolarWorldUSA and our partners are based on the research conducted within this project and are adding to a better understanding of the involved technologies and materials. Several aspects and technologies of the proposed device have been assessed in regards to technical effectiveness and economic feasibility. It has been shown in a pilot demonstration with wafer thicknesses down to 120 micron that further wafer thickness reduction is only economically viable if handling and contact formation limitations are addressed simultaneously. Furthermore the project partners assessed and demonstrated the feasibility of processing wafers with vias connecting front and back sides through a PERC cell process and aligning and connecting those vias with a non-contact metallization. A close cooperation between industry and institutes of higher education in the Pacific Northwest as shown in this project is of direct benefit to the public and is contributing to the education of the next generation of PV engineers and scientist.

  16. Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing...

    Energy Savers [EERE]

    Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs Energy Dept. ... American electricity generation from wind and solar power more than doubled. ...

  17. EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST,

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    HIGH-PERFORMANCE SSL LUMINAIRES | Department of Energy EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES Print-based Manufacturing of Integrated Low Cost High Performance SSL Lu....jpg With the help of DOE funding, Eaton is using manufacturing process innovation to develop a way to place the LED package, chip, or chip array directly on a fixture or

  18. Heat treating of manufactured components

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN)

    2012-05-22

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material is disclosed. The system typically includes an insulating vessel placed within a microwave applicator chamber. A moderating material is positioned inside the insulating vessel so that a substantial portion of the exterior surface of each component for heat treating is in contact with the moderating material.

  19. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing | Additive Manufacturing Technology Assessment

    Office of Environmental Management (EM)

    6: Innovating Clean Energy Technologies in Advanced Manufacturing Technology Assessments Additive Manufacturing Advanced Materials Manufacturing Advanced Sensors, Controls, Platforms and Modeling for Manufacturing Combined Heat and Power Systems Composite Materials Critical Materials Direct Thermal Energy Conversion Materials, Devices, and Systems Materials for Harsh Service Conditions Process Heating Process Intensification Roll-to-Roll Processing Sustainable Manufacturing - Flow of Materials

  20. Advanced ceramic manufacturing of SiAlON exhaust valves

    SciTech Connect (OSTI)

    Bright, E.; Eckalbar, J.F.; McEntire, B.J.; Pujari, V.K.; Tricard, M.

    1996-09-01

    Norton Advanced Ceramic`s (NAC) is performing ceramic manufacturing development as part of the DOE-sponsored Advanced Ceramic Manufacturing Technology (ACMT) Program. NAC`s ACMT effort is focused on developing a cost effective manufacturing process for a ceramic exhaust valve. An industry team has been assembled to address cost reduction for this ceramic component. Technical progress made by NAC`s ACMT industry team in reducing the cost of ceramic valves is summarized within this communication. Particular emphasis is placed on describing progress in the development of intelligent processing systems for the powder processing, spray drying, and forming operations. Ceramic valve manufacturing process enhancements including continuous sintering, high-speed diamond grinding, and cost effective proof testing are summarized as well.

  1. FY 2007 Volume 5

    Energy Savers [EERE]

    5 DOE/CF-006 Volume 5 Environmental management Department of Energy FY 2007 Congressional Budget Request February 2006 Office of Chief Financial Officer Volume 5 DOE/CF-006 Volume 5 Printed with soy ink on recycled paper Environmental management Department of Energy/ Environmental Management FY 2007 Congressional Budget Volume 5 Table of Contents Page Appropriation Account Summary .........................................................................................................3

  2. FY 2008 Volume 5

    Energy Savers [EERE]

    5 DOE/CF-018 Volume 5 Environmental Management Department of Energy FY 2008 Congressional Budget Request February 2007 Office of Chief Financial Officer Volume 5 DOE/CF-018 Volume 5 Environmental Management Printed with soy ink on recycled paper Department of Energy/ Environmental Management FY 2008 Congressional Budget Volume 5 Table of Contents Page Appropriation Account Summary.............................................................................................................3

  3. FY 2010 Volume 4

    Energy Savers [EERE]

    4 DOE/CF-038 Volume 4 Science May 2009 Office of Chief Financial Officer FY 2010 Congressional Budget Request Volume 4 DOE/CF-038 Volume 4 Science Printed with soy ink on recycled paper Department of Energy/ Science FY 2010 Congressional Budget Volume 4 Table of Contents Page Appropriation Account Summary.............................................................................................................3 Appropriation Language

  4. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    , X Y X X M. Hansen, W. Hurwitz, and W. Madlow, "Sample and Survey Methods and Theory, Volume I" (New York: John Wiley & Sons, Inc., 1953), 49 p. 166. 440 Energy...

  5. Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Gruber, P., P. Medina, G. Keoleian, S. Kesler, M. Everson, and T. Wallington. 2011. ... Nike, Inc., Beaverton, OR. 668 http:msi.apparelcoalition.org. 669 NRC. 2007. ...

  6. Normal and refractory concretes for LMFBR applications. Volume 1. Review of literature on high-temperature behavior of portland cement and refractory concretes. Final report

    SciTech Connect (OSTI)

    Bazant, Z.P.; Chern, J.C.; Abrams, M.S.; Gillen, M.P.

    1982-06-01

    The extensive literature on the properties and behavior at elevated temperature of portland cement concrete and various refractory concretes was reviewed to collect in concise form the physical and chemical properties of castable refractory concretes and of conventional portland cement concretes at elevated temperature. This survey, together with an extensive bibliography of source documents, is presented in Volume 1. A comparison was made of these properties, the relative advantages of the various concretes was evaluated for possible liquid metal fast breeder reactor applications, and a selection was made of several materials of interest for such applications. Volume 2 concludes with a summary of additional knowledge needed to support such uses of these materials together with recommendations on research to provide that knowledge.

  7. FY 2012 Volume 4

    Energy Savers [EERE]

    0 Volume 4 Department of Energy FY 2012 Congressional Budget Request Science Science February 2011 Office of Chief Financial Officer Volume 4 DOE/CF-0060 Volume 4 Department of Energy FY 2012 Congressional Budget Request Science Science February 2011 Office of Chief Financial Officer Volume 4 Printed with soy ink on recycled paper Department of Energy/ Science FY 2012 Congressional Budget Volume 4 Table of Contents Page Appropriation Account Summary

  8. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Broader source: Energy.gov (indexed) [DOE]

    Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David Danielson Assistant Secretary Energy Efficiency and Renewable Energy 9:20am - 9:50am Advanced Manufacturing Office Overview and Review of RFI Results Mark Johnson Director, Advanced Manufacturing Office 9:50am - 10:30am Panel Discussion: DOE Perspectives Mark Shuart, Advanced

  9. Advanced Manufacturing Office and Potential Technologies for Clean Energy Manufacturing Innovation

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Energy Efficiency and Renewable Energy eere.energy.gov Mark Johnson Director Advanced Manufacturing Office www.manufacturing.energy.gov Advanced Manufacturing Office and Potential Technologies for Clean Energy Manufacturing Innovation October 8, 2014 DOE/DOD Planning Workshop- Fort Worth, TX 2 1. Background on DOE and Manufacturing 2. Technical Assistance 3. R & D Projects 4. Manufacturing R & D Facilities 5. Workshop Meta-Questions and Ground Rules Status Quo: Products invented here,

  10. Manufacturing Cost Analysis for YSZ-Based FlexCells at Pilot and Full Scale Production Scales

    SciTech Connect (OSTI)

    Scott Swartz; Lora Thrun; Robin Kimbrell; Kellie Chenault

    2011-05-01

    Significant reductions in cell costs must be achieved in order to realize the full commercial potential of megawatt-scale SOFC power systems. The FlexCell designed by NexTech Materials is a scalable SOFC technology that offers particular advantages over competitive technologies. In this updated topical report, NexTech analyzes its FlexCell design and fabrication process to establish manufacturing costs at both pilot scale (10 MW/year) and full-scale (250 MW/year) production levels and benchmarks this against estimated anode supported cell costs at the 250 MW scale. This analysis will show that even with conservative assumptions for yield, materials usage, and cell power density, a cost of $35 per kilowatt can be achieved at high volume. Through advancements in cell size and membrane thickness, NexTech has identified paths for achieving cell manufacturing costs as low as $27 per kilowatt for its FlexCell technology. Also in this report, NexTech analyzes the impact of raw material costs on cell cost, showing the significant increases that result if target raw material costs cannot be achieved at this volume.

  11. Waste minimization assessment for a manufacturer of iron castings and fabricated sheet metal parts

    SciTech Connect (OSTI)

    Fleischman, M.; Harris, J.J.; Handmaker, A.; Looby, G.P.

    1995-08-01

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. Waste Minimization Assessment Centers (WMACs) were established at selected universities and procedures were adapted from the EPA Waste Minimization Opportunity Assessment Manual. That document has been superseded by the Facility Pollution Prevention Guide. The WMAC team at the University of Louisville performed an assessment at a plant that manufactures iron castings and fabricated sheet metal parts. Foundry operations include mixing and mold formation, core making, metal pouring, shakeout, finishing, and painting. Cutting, shaping, and welding are the principal metal fabrication operations. The team`s report, detailing findings and recommendations indicated that paint-related wastes are generated in large quantities, and that significant waste reduction and cost savings could be realized by installing a dry powder coating system or by replacing conventional air spray paint guns with high-volume low-pressure spray guns. This research brief was developed by the principal investigators and EPA`s National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title available from University City Science Center.

  12. Low Cost Injection Mold Creation via Hybrid Additive and Conventional Manufacturing

    SciTech Connect (OSTI)

    Dehoff, Ryan R.; Watkins, Thomas R.; List, III, Frederick Alyious; Carver, Keith; England, Roger

    2015-12-01

    The purpose of the proposed project between Cummins and ORNL is to significantly reduce the cost of the tooling (machining and materials) required to create injection molds to make plastic components. Presently, the high cost of this tooling forces the design decision to make cast aluminum parts because Cummins typical production volumes are too low to allow injection molded plastic parts to be cost effective with the amortized cost of the injection molding tooling. In addition to reducing the weight of components, polymer injection molding allows the opportunity for the alternative cooling methods, via nitrogen gas. Nitrogen gas cooling offers an environmentally and economically attractive cooling option, if the mold can be manufactured economically. In this project, a current injection molding design was optimized for cooling using nitrogen gas. The various components of the injection mold tooling were fabricated using the Renishaw powder bed laser additive manufacturing technology. Subsequent machining was performed on the as deposited components to form a working assembly. The injection mold is scheduled to be tested in a projection setting at a commercial vendor selected by Cummins.

  13. enhance US composites manufacturing competitiveness

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    enhance US composites manufacturing competitiveness - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Fuel Cycle Defense Waste

  14. Manufacturing Perspective | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Perspective Manufacturing Perspective Presented at the R&D Strategies for Compressed, Cryo-Compressed and Cryo-Sorbent Hydrogen Storage Technologies Workshops on February 14 and 15, 2011. PDF icon compressed_hydrogen2011_5_nelson.pdf More Documents & Publications BCA Perspective on Fuel Cell APUs Energy Storage Systems 2006 Peer Review - Day 1 morning presentations 2015 SSL R&D WORKSHOP PRESENTATIONS - DAY 3

  15. Energy Efficient Thermoplastic Composite Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Boeing Research & Technology (Marc Matsen) U.S. DOE Advanced Manufacturing Office Program Review Meeting Washington, D.C. May 28-29, 2015 This presentation does not contain any proprietary, confidential, or otherwise restricted information. Project Objective  The objective of the project is to establish an effective and affordable method to lay- up and consolidate/join large thermoplastic composite aerospace structure with cycle times measured in minutes rather than hours.  Composite

  16. Electric Drive Component Manufacturing Facilities

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electric Drive Component Manufacturing Facilities Jon Lutz - Presenter Luke Bokas - Principal Investigator Organization: UQM Technologies, Inc. Email: jlutz@uqm.com Phone: (303) 682-4900 Project ID: ARRAVT026 Project Duration: FY09 to FY15 DOE Vehicle Technologies Program Advanced Power Electronics and Electric Motors R&D FY13 Kickoff Meeting May 2013 Annual Merit Review This presentation does not contain any proprietary or confidential information DOE APEEM FY13 Kickoff Meeting 2 The

  17. Clean Energy Manufacturing Incentive Grant Program

    Broader source: Energy.gov [DOE]

    "Clean energy manufacturer" is defined as a biofuel producer, a manufacturer of renewable energy or nuclear equipment/products, or "products used for energy conservation, storage, or grid efficie...

  18. FACT SHEET: 48C MANUFACTURING TAX CREDITS

    Broader source: Energy.gov [DOE]

    The Advanced Energy Manufacturing Tax Credit Program is helping build a robust U.S. manufacturing capacity to supply clean energy projects with American-made parts and equipment. On February 7,...

  19. Goodman Manufacturing: Order (2012-CE-1509)

    Broader source: Energy.gov [DOE]

    DOE ordered Goodman Manufacturing Company L.P. to pay an $8,000 civil penalty after finding Goodman Manufacturing had failed to certify that certain room air conditioners comply with the applicable energy conservation standard.

  20. Energy & Manufacturing Workforce Training Topics List - Version...

    Office of Environmental Management (EM)

    & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) Energy & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) View this searchable list of...

  1. Imperial Manufacturing: Order (2013-CE-5322)

    Broader source: Energy.gov [DOE]

    DOE ordered Imperial Manufacturing, Inc. to pay a $8,000 civil penalty after finding Imperial Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  2. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  3. AMO Hosted Workshop on Composite Manufacturing

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy's Advanced Manufacturing Office will host a workshop on Fiber Reinforced Polymer Composite Manufacturing on January 13, 2014 at the Hilton Crystal City in Arlington, VA.

  4. Advanced Methods for Manufacturing Newslettter- Issue 3

    Broader source: Energy.gov [DOE]

    The Advanced Methods for Manufacturing newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, welding innovations and imaging techniques for design reconstruction currently funded by the Department of Energy's Office of Nuclear Energy.

  5. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  6. Refrigerator Manufacturers: Order (2013-CE-5341)

    Broader source: Energy.gov [DOE]

    DOE ordered Refrigerator Manufacturers, LLC to pay a $8,000 civil penalty after finding Refrigerator Manufacturers had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  7. National Manufacturing Day | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On October 2, the U.S. Department of Commerce's fourth annual Manufacturing Day will...

  8. Summit Manufacturing: Case Closure (2010-SE-0303)

    Broader source: Energy.gov [DOE]

    DOE closed this case against Summit Manufacturing, Inc. without civil penalty after Summit Manufacturing provided information that the non-compliant products were not sold in the United States.

  9. Goodman Manufacturing: Proposed Penalty (2011-SE-4301)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Goodman Manufacturing manufactured and distributed noncompliant basic model CPC180* commercial package air conditioners in the U.S.

  10. Manufacturing Demonstration Facilities Workshop, March 12, 2012

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office New materials and manufacturing methods can change the landscape of energy solutions In 1884, the price of aluminum was 1oz and the price of gold was 20oz. ...

  11. QTR Webinar: Chapter 8- Industry and Manufacturing

    Broader source: Energy.gov [DOE]

    The DOE EERE Advanced Manufacturing Office hosted a QTR webinar to obtain input from Leaders in Academia, Industry, and Government on Chapter 8, Industry and Manufacturing, and the associated Technology Assessments.

  12. Elastomeric member and method of manufacture therefor

    DOE Patents [OSTI]

    Hoppie, L.O.

    1985-12-10

    An energy storage device is disclosed consisting of a stretched elongated elastomeric member disposed within a tubular housing, which elastomeric member is adapted to be torsionally stressed to store energy. The elastomeric member is configured in the relaxed state with a uniform diameter body section, and transition end sections, attached to rigid end piece assemblies of a lesser diameter. The profile and deflection characteristic of the transition sections are such that upon stretching of the elastomeric member, a substantially uniform diameter assembly results, to minimize the required volume of the surrounding housing. Each of the transition sections are received within and bonded to a woven wire mesh sleeve having helical windings at a particular helix angle to control the deflection of the transition section. Each sleeve also contracts with the contraction of the associated transition section to maintain the bond therebetween. During manufacture, the sleeves are forced against a forming surface and bonded to the associated transition section to provide the correct profile and helix angle. 12 figs.

  13. Elastomeric member and method of manufacture therefor

    DOE Patents [OSTI]

    Hoppie, Lyle O.

    1985-01-01

    An energy storage device (10) is disclosed consisting of a stretched elongated elastomeric member (16) disposed within a tubular housing (14), which elastomeric member (16) is adapted to be torsionally stressed to store energy. The elastomeric member (16) is configured in the relaxed state with a uniform diameter body section (74), and transition end sections (76, 78), attached to rigid end piece assemblies (22, 24) of a lesser diameter. The profile and deflection characteristic of the transition sections (76, 78) are such that upon stretching of the elastomeric member (16), a substantially uniform diameter assembly results, to minimize the required volume of the surrounding housing (14). Each of the transition sections (76, 78) are received within and bonded to a woven wire mesh sleeve (26, 28) having helical windings at a particular helix angle to control the deflection of the transition section. Each sleeve (26, 28) also contracts with the contraction of the associated transition section to maintain the bond therebetween. During manufacture, the sleeves (26, 28) are forced against a forming surface and bonded to the associated transition section (76, 78) to provide the correct profile and helix angle.

  14. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scope The energy and carbon footprint analysis examines fifteen individual manufacturing sectors that together consume 95% of U.S. manufacturing primary energy consumption and account for 94% of U.S. manufacturing combustion greenhouse gas (GHG) emissions. Manufacturing sectors are defined by their respective NAICS (North American Industry Classification System) codes. i Individual sectors were selected for analysis based on their relative energy intensities, contribution to the U.S. economy,

  15. Manufacturing Demonstration Facilities Workshop Agenda, March 2012

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facilities Workshop Marriott Springhill Suites O'Hare - Chicago, IL March 12, 2012 Objectives  Introduce the manufacturing community to the U.S. DOE Advanced Manufacturing Office (AMO) program vision and its goals.  Explain the proposed mechanics of the Manufacturing Demonstration Facility (MDF) concept and the objectives of this particular anticipated effort.  Encourage discussion among potential organizations that have the relevant expertise, facilities and

  16. Clean Energy Manufacturing Analysis Center Webinar

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy offers a webinar to address clean energy manufacturing on April 5. Register today!

  17. Stronger Manufacturers' Energy Efficiency Standards for Residential...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Efficiency Standards for Residential Air Conditioners Go Into Effect Today Stronger Manufacturers' Energy Efficiency Standards for Residential Air Conditioners...

  18. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Manufacturing Initiative Improves Turbine Blade Productivity Advanced Manufacturing Initiative Improves Turbine Blade Productivity May 20, 2011 - 2:56pm Addthis This is an excerpt from the Second Quarter 2011 edition of the Wind Program R&D Newsletter. The Advanced Manufacturing Initiative (AMI) at DOE's Sandia National Laboratories is working with industry to improve manufacturing processes and create U.S. jobs by improving labor productivity in wind turbine blade

  19. Clean Energy Manufacturing Innovation Institute for Composite...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Fuel Cell Technologies Research, Development, and Demonstrations Funding Opportunity Announcement Webinar Slides Fiber Reinforced Polymer Composite Manufacturing Workshop

  20. Innovative Manufacturing Initiatives Recognition Day Agenda

    Broader source: Energy.gov [DOE]

    Agenda for Innovative Manufacturing Initiatives Recognition Day held in Washington, D.C. on June 20, 2012

  1. American Energy and Manufacturing Competitiveness Summit Introduction |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy American Energy and Manufacturing Competitiveness Summit Introduction American Energy and Manufacturing Competitiveness Summit Introduction Addthis Description Introduction video for the American Energy and Manufacturing Competitiveness Summit. Text Version Below is the text version for the American Energy and Manufacturing Competetitiveness Summit Introduction video. The video opens with an aerial city view as the sun rises, then cuts to time lapse photos of a highway

  2. Twenty-second water reactor safety information meeting. Volume 2: Severe accident research, thermal hydraulic research for advanced passive LWRs, high-burnup fuel behavior

    SciTech Connect (OSTI)

    Monteleone, S. [comp.

    1995-04-01

    This three-volume report contains papers presented at the Twenty-Second Water Reactor Safety Information Meeting held at the Bethesda Marriott Hotel, Bethesda, Maryland, during the week of October 24-26, 1994. The papers are printed in the order of their presentation in each session and describe progress and results of programs in nuclear safety research conducted in this country and abroad. Foreign participation in the meeting included papers presented by researchers from Finland, France, Italy, Japan, Russia, and United Kingdom. The titles of the papers and the names of the authors have been updated and may differ from those that appeared in the final program of the meeting.

  3. Manufacturing Demonstration Facilities Workshop, March 12, 2012 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Demonstration Facilities Workshop, March 12, 2012 Manufacturing Demonstration Facilities Workshop, March 12, 2012 PDF icon mdf_workshop_presentation_march2012.pdf More Documents & Publications Manufacturing Demonstration Facility Workshop Microwave and Radio Frequency Workshop Microwave (MW) and Radio Frequency (RF) as Enabling Technologies for Advanced Manufacturing

  4. Industrial & Manufacturing Processes | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial & Manufacturing Processes Developing technologies, processes for optimal manufacturing As the world increasingly demands technological goods, companies are strained to optimize their manufacturing processes and manage waste and materials recycling. As part of Argonne's mission to contribute to a sustainable world, our scientists are creating next-generation catalysts, processes, coatings and technologies that will advance industrial development and output without compromising

  5. Clean Energy Manufacturing Initiative Midwest Regional Summit:

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lightweighting Breakout Session Summary | Department of Energy Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary June 21, 2013 PDF icon Lightweighting Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer

  6. MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen

    Office of Environmental Management (EM)

    MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen Telephone (510) 486-4506 Email dtchen@lbl.gov Industrial Gas Manufacturing 325120 All Other Basic Inorganic Chemical Manufacturing 325188 Plastics Material and Resin Manufacturing 325211 Explosives Manufacturing 325920 All Other Plastics Product Manufacturing 326199 Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding 331491 Fabricated Structural Metal Manufacturing 332312 Metal Tank (Heavy Gauge)

  7. V1.6 Development of Advanced Manufacturing Technologies for Low Cost Hydrogen Storage Vessels

    SciTech Connect (OSTI)

    Leavitt, Mark; Lam, Patrick; Nelson, Karl M.; johnson, Brice A.; Johnson, Kenneth I.; Alvine, Kyle J.; Ruiz, Antonio; Adams, Jesse

    2012-10-01

    The goal of this project is to develop an innovative manufacturing process for Type IV high-pressure hydrogen storage vessels, with the intent to significantly lower manufacturing costs. Part of the development is to integrate the features of high precision AFP and commercial FW. Evaluation of an alternative fiber to replace a portion of the baseline fiber will help to reduce costs further.

  8. Method for automatically evaluating a transition from a batch manufacturing technique to a lean manufacturing technique

    DOE Patents [OSTI]

    Ivezic, Nenad; Potok, Thomas E.

    2003-09-30

    A method for automatically evaluating a manufacturing technique comprises the steps of: receiving from a user manufacturing process step parameters characterizing a manufacturing process; accepting from the user a selection for an analysis of a particular lean manufacturing technique; automatically compiling process step data for each process step in the manufacturing process; automatically calculating process metrics from a summation of the compiled process step data for each process step; and, presenting the automatically calculated process metrics to the user. A method for evaluating a transition from a batch manufacturing technique to a lean manufacturing technique can comprise the steps of: collecting manufacturing process step characterization parameters; selecting a lean manufacturing technique for analysis; communicating the selected lean manufacturing technique and the manufacturing process step characterization parameters to an automatic manufacturing technique evaluation engine having a mathematical model for generating manufacturing technique evaluation data; and, using the lean manufacturing technique evaluation data to determine whether to transition from an existing manufacturing technique to the selected lean manufacturing technique.

  9. FY 2007 Volume 1

    Energy Savers [EERE]

    Chief Financial Officer Volume 1 DOE/CF-002 Volume 1 National Nuclear Security Administration Office of the Administrator Weapons Activities Defense Nuclear Nonproliferation Naval Reactors Printed with soy ink on recycled paper Department of Energy FY 2007 Congressional Budget Request February 2006 Office of Chief Financial Officer Volume 1 DOE/CF-002 Volume 1 National Nuclear Security Administration Office of the Administrator Weapons Activities Defense Nuclear Nonproliferation Naval Reactors

  10. FY 2012 Volume 7

    Energy Savers [EERE]

    3 Volume 7 Department of Energy FY 2012 Congressional Budget Request Nuclear Energy D f N l W t Di l Defense Nuclear Waste Disposal Nuclear Waste Disposal February 2011 Office of Chief Financial Officer Volume 7 Printed with soy ink on recycled paper Department of Energy/ Volume 7 FY 2012 Congressional Budget Volume 7 Table of Contents Page Appropriation Account Summary ........................................................................................................... 3 Nuclear Energy

  11. FY 2013 Volume 5

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 DOE/CF-0075 Volume 5 Environmental Management Department of Energy FY 2013 Congressional Budget Request February 2012 Office of Chief Financial Officer Volume 5 DOE/CF-0075 Volume 5 Environmental Management Printed with soy ink on recycled paper Department of Energy FY 2013 Congressional Budget Request Environmental Management Page 1 FY 2013 Congressional Budget Volume 5 Table of Contents Page Appropriation Account Summary

  12. 1991 Manufacturing Consumption of Energy 1991 Executive Summary

    U.S. Energy Information Administration (EIA) Indexed Site

    Summary The Manufacturing Consumption of Energy 1991 report presents statistics about the energy consumption of the manufacturing sector, based on the 1991 Manufacturing Energy...

  13. Webtrends Archives by Fiscal Year - Advanced Manufacturing Office...

    Broader source: Energy.gov (indexed) [DOE]

    Advanced Manufacturing Office, Webtrends archives by fiscal year. Microsoft Office document icon Advanced Manufacturing FY09 Microsoft Office document icon Advanced Manufacturing ...

  14. Notice of Intent (NOI): Clean Energy Manufacturing Innovation...

    Broader source: Energy.gov (indexed) [DOE]

    Energy Manufacturing Innovation Institute on Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing" (DE-FOA-0001263). This is a Notice of...

  15. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  16. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1993-01-01

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  17. 2014 Manufacturing Energy Consumption Survey

    Gasoline and Diesel Fuel Update (EIA)

    U S C E N S U S B U R E A U 2014 Manufacturing Energy Consumption Survey Sponsored by the Energy Information Administration U.S. Department of Energy Administered and Compiled by the Bureau of the Census U.S. Department of Commerce Form EIA-846 (mm-dd-yy) OMB Approval No. xxxx-xxxx Expires: mm/dd/yyyy Report Electronically: www.census.gov/ econhelp/mecs Username: Password: Reporting electronically allows you to save your work as you go through the form and could save you time If you need

  18. Method for manufacturing magnetohydrodynamic electrodes

    DOE Patents [OSTI]

    Killpatrick, D.H.; Thresh, H.R.

    1980-06-24

    A method of manufacturing electrodes for use in a magnetohydrodynamic (MHD) generator is described comprising the steps of preparing a billet having a core of a first metal, a tubular sleeve of a second metal, and an outer sheath of an extrusile metal; evacuating the space between the parts of the assembled billet; extruding the billet; and removing the outer jacket. The extruded bar may be made into electrodes by cutting and bending to the shape required for an MHD channel frame. The method forms a bond between the first metal of the core and the second metal of the sleeve strong enough to withstand a hot and corrosive environment.

  19. FY 2008 Volume 6

    Energy Savers [EERE]

    6 DOE/CF-019 Volume 6 Power Marketing Administrations Southeastern Power Administration Southwestern Power Administration Western Power Administration Bonneville Power Administration Department of Energy FY 2008 Congressional Budget Request February 2007 Office of Chief Financial Officer Volume 6 DOE/CF-019 Volume 6 Power Marketing Administrations Southeastern Power Administration Southwestern Power Administration Western Power Administration Bonneville Power Administration Printed with soy ink

  20. FY 2009 Volume 6

    Energy Savers [EERE]

    6 DOE/CF-029 Volume 6 Power Marketing Administrations Southeastern Power Administration Southwestern Power Administration Western Area Power Administration Bonneville Power Administration February 2008 Office of Chief Financial Officer Department of Energy FY 2009 Congressional Budget Request Volume 6 DOE/CF-029 Volume 6 Power Marketing Administrations Southeastern Power Administration Southwestern Power Administration Western Area Power Administration Bonneville Power Administration Printed

  1. FY 2012 Volume 1

    Energy Savers [EERE]

    7 Volume 1 Department of Energy FY 2012 Congressional Budget Request National Nuclear Security Administration Office of the Administrator Weapons Activities Weapons Activities Defense Nuclear Nonproliferation Naval Reactors February 2011 Office of Chief Financial Officer Volume 1 Printed with soy ink on recycled paper Department of Energy/ National Nuclear Security Administration FY 2012 Congressional Budget Volume 1 Table of Contents Page Appropriation Account Summary

  2. FY 2012 Volume 5

    Energy Savers [EERE]

    1 Volume 5 Department of Energy FY 2012 Congressional Budget Request Environmental Management February 2011 Office of Chief Financial Officer Volume 5 Printed with soy ink on recycled paper Environmental Management FY 2011 Congressional Budget Volume 5 Table of Contents Page Appropriation Account Summary .............................................................................................................3 Appropriation Language

  3. FY 2013 Volume 6

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 Volume 6 Department of Energy FY 2013 Congressional Budget Request Power Marketing Administrations Southeastern Power Administration Southwestern Power Administration Western Area Power Administration Western Area Power Administration Bonneville Power Administration February 2012 Office of Chief Financial Officer Volume 6 DOE/CF-0076 Volume 6 Department of Energy FY 2013 Congressional Budget Request Power Marketing Administrations Southeastern Power Administration Southwestern Power

  4. Manufactured Home Energy Audit (MHEA)Users Manual (Version 7)

    SciTech Connect (OSTI)

    Gettings, M.B.

    2003-01-27

    The Manufactured Home Energy Audit (MHEA) is a software tool that predicts manufactured home energy consumption and recommends weatherization retrofit measures. It was developed to assist local weatherization agencies working with the U.S. Department of Energy (DOE) Weatherization Assistance Program. Whether new or experienced, employed within or outside the Weatherization Assistance Program, all users can benefit from incorporating MHEA into their manufactured home weatherization programs. DOE anticipates that the state weatherization assistance programs that incorporate MHEA into their programs will find significant growth in the energy and cost savings achieved from manufactured home weatherization. The easy-to-use MHEA uses a relatively standard Windows graphical interface for entering simple inputs and provides understandable, usable results. The user enters information about the manufactured home construction, heating equipment, cooling equipment appliances, and weather site. MHEA then calculates annual energy consumption using a simplified building energy analysis technique. Weatherization retrofit measures are evaluated based on the predicted energy savings after installation of the measure, the measure cost, and the measure life. Finally, MHEA recommends retrofit measures that are energy and cost effective for the particular home being evaluated. MHEA evaluates each manufactured home individually and takes into account local weather conditions, retrofit measure costs, and fuel costs. The recommended package of weatherization retrofit measures is tailored to the home being evaluated. More traditional techniques apply the same package of retrofit measures to all manufactured homes, often the same set of measures that are installed into site-built homes. Effective manufactured home weatherization can be achieved only by installing measures developed specifically for manufactured homes. The unique manufactured home construction characteristics require that each of these measures is evaluated separately in order to devise a package of measures that will result in high energy and dollar savings. MHEA stands apart from other building energy analysis tools in many ways. Calculations incorporated into the computer code specifically address manufactured home heating and cooling load trends. The retrofit measures evaluated by MHEA are all applicable to manufactured homes. Help messages describe common manufactured home weatherization practices as well as provide hints on how to install retrofit measures. These and other features help make MHEA easy to use when evaluating energy consumption and the effects of weatherization retrofit measures for manufactured homes. The National Renewable Energy Laboratory originally developed MHEA for the U.S. Department of Energy Weatherization Assistance Program. Conversion to a Windows-based program with additional modifications has been performed by the Oak Ridge National Laboratory. Many energy consumption and economic calculations resemble those found in the Computerized Instrumented Residential Audit written by Lawrence Berkeley National Laboratory and the National Energy Audit written by Oak Ridge National Laboratory. The calculations are similar in structure but have been altered to more accurately represent a manufactured home's unique energy use characteristics. Most importantly, MHEA helps meet the DOE Weatherization Assistance Program goals to increase client comfort and use federal dollars wisely.

  5. Utility of Big Area Additive Manufacturing (BAAM) For The Rapid Manufacture

    Office of Scientific and Technical Information (OSTI)

    of Customized Electric Vehicles (Technical Report) | SciTech Connect Utility of Big Area Additive Manufacturing (BAAM) For The Rapid Manufacture of Customized Electric Vehicles Citation Details In-Document Search Title: Utility of Big Area Additive Manufacturing (BAAM) For The Rapid Manufacture of Customized Electric Vehicles This Oak Ridge National Laboratory (ORNL) Manufacturing Development Facility (MDF) technical collaboration project was conducted in two phases as a CRADA with Local

  6. Fact Sheet: Advanced Natural Gas Systems Manufacturing R&D initiative

    Energy Savers [EERE]

    Fact Sheet: Advanced Natural Gas Systems Manufacturing R&D initiative 1 of 1 Summary: DOE will launch a collaborative effort with industry to evaluate and scope high- impact manufacturing R&D to improve natural gas system efficiency and reduce leaks with the goal of establishing an advanced manufacturing initiative. This will include a formal request for information, public workshops, and technical analysis and will leverage technology development areas already in progress through DOE's

  7. U.S. DOE and DOD Manufacturing Innovation Multi-Topic Workshop

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DOE Office of Energy Efficiency and Renewable Energy (EERE)'s Advanced Manufacturing Office partners with industry, small business, universities, and other stakeholders to identify and invest in emerging technologies with the potential to create high-quality domestic manufacturing jobs and enhance the global competitiveness of the United States. The U.S. Department of Defense (DoD) Manufacturing Technology (ManTech) Program develops technologies and processes for the affordable, timely

  8. Advanced Manufacturing Office FY 2015 Budget At-A-Glance | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy 5 Budget At-A-Glance Advanced Manufacturing Office FY 2015 Budget At-A-Glance The Advanced Manufacturing Office (AMO) partners with industry, small business, universities, and other stakeholders to identify and invest in emerging technologies with the potential to create high-quality U.S. manufacturing jobs, enhance global competitiveness, and reduce energy use by encouraging a culture of continuous improvement in corporate energy management. PDF icon fy15_at-a-glance_amo.pdf More

  9. Advanced Manufacturing Office FY 2016 Budget At-A-Glance | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy FY 2016 Budget At-A-Glance Advanced Manufacturing Office FY 2016 Budget At-A-Glance The Advanced Manufacturing Office (AMO) partners with industry, small business, universities, and other stakeholders to identify and invest in emerging technologies with the potential to create high-quality manufacturing jobs, enhance the global competitiveness of the United States, and reduce energy use by encouraging a culture of continuous enrichment in corporate energy management. PDF icon AMO FY

  10. SunShot-Supported Company to Create 500 New Solar Manufacturing Jobs |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy SunShot-Supported Company to Create 500 New Solar Manufacturing Jobs SunShot-Supported Company to Create 500 New Solar Manufacturing Jobs October 2, 2015 - 10:03am Addthis Suniva employee doing quality assurance testing at its Georgia headquarters. Photo Courtesy: Suniva Suniva employee doing quality assurance testing at its Georgia headquarters. Photo Courtesy: Suniva SunShot awardee Suniva, a manufacturer of high efficiency crystalline silicone solar cells and modules,

  11. Monitoring system for the quality assessment in additive manufacturing

    SciTech Connect (OSTI)

    Carl, Volker

    2015-03-31

    Additive Manufacturing (AM) refers to a process by which a set of digital data -representing a certain complex 3dim design - is used to grow the respective 3dim real structure equal to the corresponding design. For the powder-based EOS manufacturing process a variety of plastic and metal materials can be used. Thereby, AM is in many aspects a very powerful tool as it can help to overcome particular limitations in conventional manufacturing. AM enables more freedom of design, complex, hollow and/or lightweight structures as well as product individualisation and functional integration. As such it is a promising approach with respect to the future design and manufacturing of complex 3dim structures. On the other hand, it certainly calls for new methods and standards in view of quality assessment. In particular, when utilizing AM for the design of complex parts used in aviation and aerospace technologies, appropriate monitoring systems are mandatory. In this respect, recently, sustainable progress has been accomplished by joining the common efforts and concerns of a manufacturer Additive Manufacturing systems and respective materials (EOS), along with those of an operator of such systems (MTU Aero Engines) and experienced application engineers (Carl Metrology), using decent know how in the field of optical and infrared methods regarding non-destructive-examination (NDE). The newly developed technology is best described by a high-resolution layer by layer inspection technique, which allows for a 3D tomography-analysis of the complex part at any time during the manufacturing process. Thereby, inspection costs are kept rather low by using smart image-processing methods as well as CMOS sensors instead of infrared detectors. Moreover, results from conventional physical metallurgy may easily be correlated with the predictive results of the monitoring system which not only allows for improvements of the AM monitoring system, but finally leads to an optimisation of the quality and insurance of material security of the complex structure being manufactured. Both, our poster and our oral presentation will explain the data flow between the above mentioned parties involved. A suitable monitoring system for Additive Manufacturing will be introduced, along with a presentation of the respective high resolution data acquisition, as well as the image processing and the data analysis allowing for a precise control of the 3dim growth-process.

  12. Method for anisotropic etching in the manufacture of semiconductor devices

    DOE Patents [OSTI]

    Koontz, Steven L. (Seabrook, TX); Cross, Jon B. (Santa Fe, NM)

    1993-01-01

    Hydrocarbon polymer coatings used in microelectronic manufacturing processes are anisotropically etched by atomic oxygen beams (translational energies of 0.2-20 eV, preferably 1-10 eV). Etching with hyperthermal (kinetic energy>1 eV) oxygen atom species obtains highly anisotropic etching with sharp boundaries between etched and mask-protected areas.

  13. PROJECT PROFILE: Additively Manufactured Photovoltaic Inverter (SuNLaMP)

    Broader source: Energy.gov [DOE]

    Integrating hundreds of gigawatts of photovoltaic (PV) solar power onto our country’s electric grid requires transformative power conversion system designs that find a balance between performance, reliability, functionality and cost. The National Renewable Energy Laboratory (NREL) will lead this project to develop a unique PV inverter design that combines the latest wide bandgap high-voltage Silicon Carbide (SiC) semiconductor devices with new technologies, such as additive manufacturing and multi-objective magnetic design optimization. By developing an additively manufactured PV inverter (AMPVI), NREL researchers aim to significantly reduce the cost of PV power electronics.

  14. Northwest Energy Efficient Manufactured Housing Program Specification Development

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2013-02-01

    The DOE research team Building America Partnership for Improved Residential Construction (BA-PIRC), Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Home Program (NEEM) program administrator, collaborated to research a new specification that would reduce the energy requirements of a NEEM home.This research identified and developed combinations of cost-effective high performance building assemblies and mechanical systems that can readily can be deployed in the manufacturing setting that reduce energy used for space conditioning, water heating and lighting by 50% over the present NEEM specifications.

  15. Carbon fiber manufacturing via plasma technology

    DOE Patents [OSTI]

    Paulauskas, Felix L. (Knoxville, TN); Yarborough, Kenneth D. (Oak Ridge, TN); Meek, Thomas T. (Knoxville, TN)

    2002-01-01

    The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

  16. Using Direct Metal Deposition to Fabricate Mold Plates for an Injection Mold Machine Allowing for the Evaluation of Cost Effective Near-Sourcing Opportunities in Larger, High Volume Consumer Products

    SciTech Connect (OSTI)

    Duty, Chad E; Groh, Bill

    2014-10-31

    ORNL collaborated with Radio Systems Corporation to investigate additive manufacturing (AM) of mold plates for plastic injection molding by direct metal deposition. The team s modelling effort identified a 100% improvement in heat transfer through use of conformal cooling lines that could be built into the mold using a revolutionary design enabled by additive manufacturing. Using the newly installed laser deposition system at the ORNL Manufacturing Demonstration Facility (MDF) a stainless steel mold core was printed.

  17. TPX: Contractor preliminary design review. Volume 1, Presentation and design description. Final report

    SciTech Connect (OSTI)

    Hartman, D.; Naumovich,; Walstrom, P.; Clarkson, I.; Schultheiss, J.; Burger, A.

    1995-09-22

    This first volume of the five volume set begins with a CPDR overview and then details the PF magnet system, manufacturing R&D, Westinghouse R&D, the central solenoid, the PF 5 ring coil, the PF 6/7 ring coil, quality assurance, and the system design description.

  18. Understanding Manufacturing Energy and Carbon Footprints, October 2012

    Broader source: Energy.gov (indexed) [DOE]

    Understanding Manufacturing Energy and Carbon Footprints The Manufacturing Energy and Carbon Footprints map energy use and carbon emissions from energy supply to end use. Footprints are published for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. These sectors are described in more detail in the document Manufacturing Energy and Carbon Footprint Scope. Manufacturing Energy and Carbon Footprint Sectors: All Manufacturing

  19. Manufacturing Energy and Carbon Footprint Definitions and Assumptions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Understanding Manufacturing Energy and Carbon Footprints, October 2012 2010 Manufacturing Energy and Carbon Footprints:...

  20. EV Everywhere Batteries Workshop - Materials Processing and Manufactur...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Materials Processing and Manufacturing Breakout Session Report EV Everywhere Batteries Workshop - Materials Processing and Manufacturing Breakout Session Report Breakout session...

  1. President Obama Announces New Public-Private Manufacturing Innovation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department's manufacturing innovation institute for next generation power electronics. ... to lead a manufacturing innovation institute for next generation power electronics. ...

  2. Notice of Intent (NOI): Clean Energy Manufacturing Innovation Institute on

    Energy Savers [EERE]

    Smart Manufacturing: Advanced Sensors, Controls, Platforms and Modeling for Manufacturing | Department of Energy Notice of Intent (NOI): Clean Energy Manufacturing Innovation Institute on Smart Manufacturing: Advanced Sensors, Controls, Platforms and Modeling for Manufacturing Notice of Intent (NOI): Clean Energy Manufacturing Innovation Institute on Smart Manufacturing: Advanced Sensors, Controls, Platforms and Modeling for Manufacturing December 11, 2014 - 11:30am Addthis The purpose of

  3. Means of manufacturing annular arrays

    DOE Patents [OSTI]

    Day, R.A.

    1985-10-10

    A method is described for manufacturing an annular acoustic transducer array from a plate of transducer material, which enables production of precision aligned arrays at low cost. The circular plate is sawed along at least two lines that are radial to the axis of the plate. At steps along each radial cut, the plate is rotated first in one direction and then in an opposite direction by a predetermined angle such as slightly less than 90/sup 0/. The cuts result in the forming of several largely ring-shaped lands, each largely ring-shaped land being joined to the other rings of different radii by thin portions of the plate, and each ring being cut into segments. The bridges that join different rings hold the transducer together until it can be mounted on a lens.

  4. Method for manufacturing magnetohydrodynamic electrodes

    DOE Patents [OSTI]

    Killpatrick, Don H. (Orland Park, IL); Thresh, Henry R. (Palos Heights, IL)

    1982-01-01

    A method of manufacturing electrodes for use in a magnetohydrodynamic (MHD) generator comprising the steps of preparing a billet having a core 10 of a first metal, a tubular sleeve 12 of a second metal, and an outer sheath 14, 16, 18 of an extrusile metal; evacuating the space between the parts of the assembled billet; extruding the billet; and removing the outer jacket 14. The extruded bar may be made into electrodes by cutting and bending to the shape required for an MDH channel frame. The method forms a bond between the first metal of the core 10 and the second metal of the sleeve 12 strong enough to withstand a hot and corrosive environment.

  5. Commercial Demonstration of the Manufactured Aggregate Processing Technology Utilizing Spray Dryer Ash

    SciTech Connect (OSTI)

    Milton Wu; Paul Yuran

    2006-12-31

    Universal Aggregates LLC (UA) was awarded a cost sharing Co-operative Agreement from the Department of Energy (DOE) through the Power Plant Improvement Initiative Program (PPII) to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia in October 2001. The Agreement was signed in November 2002. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the UA share is $12.3 million (63%). The original project team consists of UA, SynAggs, LLC, CONSOL Energy Inc. and P. J. Dick, Inc. Using 115,000 ton per year of spray dryer ash (SDA), a dry FGD by-product from the power station, UA will produce 167,000 tons of manufactured lightweight aggregate for use in production of concrete masonry units (CMU). Manufacturing aggregate from FGD by-products can provide an economical high-volume use and substantially expand market for FGD by-products. Most of the FGD by-products are currently disposed of in landfills. Construction of the Birchwood Aggregate Facility was completed in March 2004. Operation startup was begun in April 2004. Plant Integration was initiated in December 2004. Integration includes mixing, extrusion, curing, crushing and screening. Lightweight aggregates with proper size gradation and bulk density were produced from the manufacturing aggregate plant and loaded on a stockpile for shipment. The shipped aggregates were used in a commercial block plant for CMU production. However, most of the production was made at low capacity factors and for a relatively short time in 2005. Several areas were identified as important factors to improve plant capacity and availability. Equipment and process control modifications and curing vessel clean up were made to improve plant operation in the first half of 2006. About 3,000 tons of crushed aggregate was produced in August 2006. UA is continuing to work to improve plant availability and throughput capacity and to produce quality lightweight aggregate for use in commercial applications.

  6. President Obama Awards $2.3 Billion for New Clean-Tech Manufacturing Jobs |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Awards $2.3 Billion for New Clean-Tech Manufacturing Jobs President Obama Awards $2.3 Billion for New Clean-Tech Manufacturing Jobs January 8, 2010 - 12:00am Addthis WASHINGTON - Today at the White House, President Obama announced the award of $2.3 billion in Recovery Act Advanced Energy Manufacturing Tax Credits for clean energy manufacturing projects across the United States. One hundred eighty three projects in 43 states will create tens of thousands of high quality

  7. Advanced manufacturing: Technology and international competitiveness

    SciTech Connect (OSTI)

    Tesar, A.

    1995-02-01

    Dramatic changes in the competitiveness of German and Japanese manufacturing have been most evident since 1988. All three countries are now facing similar challenges, and these challenges are clearly observed in human capital issues. Our comparison of human capital issues in German, Japanese, and US manufacturing leads us to the following key judgments: Manufacturing workforces are undergoing significant changes due to advanced manufacturing technologies. As companies are forced to develop and apply these technologies, the constituency of the manufacturing workforce (especially educational requirements, contingent labor, job content, and continuing knowledge development) is being dramatically and irreversibly altered. The new workforce requirements which result due to advanced manufacturing require a higher level of worker sophistication and responsibility.

  8. PRESENTATION: BRIEFING ON CLEAN ENERGY MANUFACTURING | Department of Energy

    Energy Savers [EERE]

    PRESENTATION: BRIEFING ON CLEAN ENERGY MANUFACTURING PRESENTATION: BRIEFING ON CLEAN ENERGY MANUFACTURING A briefing to the Secretary's Energy Advisory Board on the clean energy manufacturing delivered by David Danielson, Assistant Secretary for Energy Efficiency and Renewable Energy. PDF icon Briefing on Clean Energy Manufacturing More Documents & Publications National Network for Manufacturing Innovation: A Preliminary Design National Network for Manufacturing Innovation: A Preliminary

  9. President Obama Announces Two New Public-Private Manufacturing Innovation Institutes and Launches the First of Four New Manufacturing Innovation Institute Competitions

    Broader source: Energy.gov [DOE]

    The President announces new steps in partnership with the private sector to boost advanced manufacturing, strengthen our capabilities for defense, and attract the types of high-quality jobs that a growing middle class requires.

  10. Manufacturing Demonstration Facility Workshop | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    March 12, 2012 The Manufacturing Demonstration Facility Workshop (held in Chicago, IL, on March 12, 2012, and simultaneously broadcast as a webinar) invited stakeholders to discuss key foundational aspects of planning a series of Manufacturing Demonstration Facilities (MDFs). MDFs will create a collaborative, shared infrastructure around targeted technical areas that will develop, use, and promote energy efficient, rapid, flexible manufacturing technologies. Work at the MDFs will target specific

  11. Revitalizing American Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Revitalizing American Manufacturing Revitalizing American Manufacturing September 13, 2010 - 5:30pm Addthis A123 Systems' President David Vieau speaks with Energy Secretary Steven Chu and Michigan Governor Jennifer Granholm at the opening of their Livonia, MI plant. The plant will develop and manufacture advanced batteries systems for electric vehicles. | Department of Energy Photo | A123 Systems' President David Vieau speaks with Energy Secretary Steven Chu and Michigan Governor Jennifer

  12. National Electrical Manufacturers Association Comment | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Comment National Electrical Manufacturers Association Comment The National Electrical Manufacturers Association (NEMA) appreciates the opportunity to provide the attached comments on the Request for Information to Reduce Regulatory Burden as announced in the U.S. Federal Register Vol. 80, No. 127, beginning on page 38019. PDF icon Regulatory Burden RFI NEMA Comments regarding small motor regulations 17July2015 v5_1 More Documents & Publications National Electrical Manufacturers

  13. Agenda Advanced Methods for Manufacturing Workshop

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Agenda Advanced Methods for Manufacturing Workshop September 29, 2015 Lockheed Martin 2021 Crystal Drive Arlington, Virginia 8:30 Safety, Security and Housekeeping Dr. Scott Anderson 8:45 - 10:45 2012 Projects, 30 minutes with questions Lockheed Martin - Direct manufacturing of Nuclear Power components EPRI - Innovative Manufacturing Process for Nuclear power Plant Components Purdue - Modular Connection Technologies for SC Walls INL - Monitoring and Control of Hybrid Laser-GMAW Process 10:45 -

  14. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Advanced Qualification of Additive Manufacturing Materials (AM) Workshop Our goal is to define opportunities and research gaps within additive manufacturing (AM) and to engage the broader scientific/engineering community to discuss future research directions. thumbnail of thumbnail of Contact Institute Director Dr. Alexander V. Balatsky Institute for Materials Science (505) 665-0077 Email Deputy Director Dr. Jennifer S. Martinez Institute for Materials Science

  15. Clean Energy Manufacturing Initiative | Department of Energy

    Energy Savers [EERE]

    Clean Energy Manufacturing Initiative Energy Materials Network Energy Materials Network The Energy Materials Network (EMN) is an enduring national lab-led initiative that aims to dramatically decrease the time-to-market for advanced materials innovations critical to many clean energy technologies. Read more Leadership Perspectives: The Opportunity for Clean Energy Manufacturing Leadership Perspectives: The Opportunity for Clean Energy Manufacturing There is a tremendous opportunity for the

  16. Advanced Blade Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Blade Manufacturing Advanced Blade Manufacturing While the blades of a turbine may be one of the most recognizable features of any wind installation, they also represent one of the largest physical challenges in the manufacturing process. Turbine blades can reach up to 75 meters (250 feet) in length, and will continue to increase in size as the demand for renewable energy grows and as wind turbines are deployed offshore. Because of their size and aerodynamic complexity, wind turbine blades are

  17. Advanced Drivetrain Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Drivetrain Manufacturing Advanced Drivetrain Manufacturing The U.S. Department of Energy (DOE) supports advanced manufacturing techniques that are leading to the "next-generation" of more reliable, affordable, and efficient wind turbine drivetrains. As turbines continue to increase in size, each and every component must also be scaled to meet the demands for renewable energy. What is the Drivetrain? The drivetrain of a wind turbine is composed of the gearbox and the generator, the

  18. Advanced Methods for Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Methods for Manufacturing Advanced Methods for Manufacturing The overall purpose of the AMM subprogram is to accelerate innovations that reduce the cost and schedule of constructing new nuclear plants and make fabrication of nuclear power plant components faster, cheaper, and more reliable. Based on past industry work and new stakeholder input, this effort will focus on opportunities that provide simplified, standardized, and labor-saving outcomes for manufacturing, fabrication, assembly, and

  19. Articles about Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Articles about Manufacturing RSS Below are stories about manufacturing featured by the U.S. Department of Energy (DOE) Wind Program. September 17, 2015 Statistics Show Bearing Problems Cause the Majority of Wind Turbine Gearbox Failures In the past, the wind energy industry has been relatively conservative in terms of data sharing, especially with the general public, which has inhibited the research community's efforts to identify and mitigate the premature failures of wind turbine

  20. FACTSHEET: Next Generation Power Electronics Manufacturing Innovation

    Office of Environmental Management (EM)

    Institute | Department of Energy Next Generation Power Electronics Manufacturing Innovation Institute FACTSHEET: Next Generation Power Electronics Manufacturing Innovation Institute January 15, 2014 - 9:20am Addthis The Obama Administration today announces the selection of North Carolina State University to lead a public-private manufacturing innovation institute for next generation power electronics. Supported by a $70 million Energy Department investment over five years as well as a