Sample records for high volume manufacturing

  1. Arnold Schwarzenegger HIGH-VOLUME MANUFACTURING FOR

    E-Print Network [OSTI]

    Arnold Schwarzenegger Governor HIGH-VOLUME MANUFACTURING FOR LOW-COST, FLEXIBLE SOLAR CELL Prepared-VOLUME MANUFACTURING FOR LOW-COST, FLEXIBLE SOLAR CELL EISG AWARDEE InterPhases Research 166 N. Moorpark Rd. Suite 204

  2. Introduction! Low Cost, High Volume, Scale-up Photovoltaic Manufacturing!

    E-Print Network [OSTI]

    Das, Suman

    mechanical strength and! solar cell integrity! q Silicon wafering (diamond wire sawing)! q Silicon waferIntroduction! Low Cost, High Volume, Scale-up Photovoltaic Manufacturing! Prof. Shreyes Melkote volume PV manufacturing, therefore to reduce manufacturing cost and accelerate PV use. ! q Silicon wafer

  3. The application of lean manufacturing principles in a high mix low volume environment

    E-Print Network [OSTI]

    Dudley, Amber Nicole

    2005-01-01T23:59:59.000Z

    This thesis studies the opportunities for the application of lean manufacturing tools in a high- mix, low-volume traditional manufacturing factory floor setting. Value stream mapping and associated analytical tools are ...

  4. Optimization of EUV laser and discharge devices for high-volume manufacturing

    E-Print Network [OSTI]

    Harilal, S. S.

    Optimization of EUV laser and discharge devices for high-volume manufacturing A. Hassanein* , V for improving source brightness is to simulate the source environment in order to optimize the EUV output necessitate investigation and optimization not only of power sources but also plasma irradiation parameters

  5. Final Report - Advanced MEA's for Enhanced Operating Conditions, Amenable to High Volume Manufacture

    SciTech Connect (OSTI)

    Debe, Mark K.

    2007-09-30T23:59:59.000Z

    This report summarizes the work completed under a 3M/DOE contract directed at advancing the key fuel cell (FC) components most critical for overcoming the polymer electrolyte membrane fuel cell (PEMFC) performance, durability & cost barriers. This contract focused on the development of advanced ion exchange membranes & electrocatalysts for PEMFCs that will enable operation under ever more demanding automotive operating conditions & the use high volume compatible processes for their manufacture. Higher performing & more durable electrocatalysts must be developed for PEMFCs to meet the power density & lifetime hours required for FC vehicles. At the same time the amount of expensive Pt catalyst must be reduced to lower the MEA costs. While these two properties are met, the catalyst must be made resistant to multiple degradation mechanisms to reach necessary operating lifetimes. In this report, we present the work focused on the development of a completely new approach to PEMFC electrocatalyts, called nanostructured thin film (NSTF) catalysts. The carbon black supports are eliminated with this new approach which eliminates the carbon corrosion issue. The thin film nature of the catalyst significantly improves its robustness against dissolution & grain growth, preserving the surface area. Also, the activity of the NSTF for oxygen reduction is improved by over 500% compared to dispersed Pt catalyts. Finally, the process for fabricating the NSTF catalysts is consistent with high volume roll-good manufacturing & extremely flexible towards the introduction of new catalyst compositions & structures. This report documents the work done to develop new multi-element NSTF catalysts with properties that exceed pure Pt, that are optimized for use with the membranes discussed below, & advance the state-of-the-art towards meeting the DOE 2010 targets for PEMFC electrocatalysts. The work completed advances the understanding of the NSTF catalyst technology, identifies new NSTF-ternary catalyst materials for higher performance, documents enhanced durability under multiple types of accelerated tests by factors of 10x to 50x over conventional catalysts, & demonstrates their performance & durability in large area MEA FC stack tests. The PEMFC ion exchange membrane is the other key functioning FC component on which work was completed. While improvements have been made to standard PFSA type membranes, they still require humidification to achieve adequate proton conductivity & so their use at elevated temperatures & drier operating conditions is limited. Membranes with increased durability & conductivity under hotter, drier conditions allow the use of FC's in many applications, particularly automotive. Towards this goal, 2 approaches were pursued in the work reported here. The first part was designed for immediate application at drier conditions & operating temperatures between 85C and 120C, focused on the development of a membrane based on a low equivalent weight (EW), perfluorinated sulfonic acid (PFSA) ionomer for good ionic conductivity at low humidification, & the use of stabilizing additives for improved oxidative stability. The ionomer used was developed at 3M & has a shorter acid containing side-chain than the Nafion™ ionomer. This ionomer also has a higher T? & higher modulus than that of a Nafion™ membrane of the same EW, allowing lower EW ionomers to be prepared with very good mechanical properties. In addition, more than 50 stabilizing additives were evaluated in ex-situ, Fenton’s tests & more than 10 of these were incorporated into membranes & evaluated in accelerated FC tests. This work led to thin (25-30 micron) cast membranes with substantially improved conductivity & durability under simulated automotive conditions, compared to membranes currently available. The 2nd body of membrane work was focused on developing & characterizing 3 approaches for making new PEM's for operation under hot (>120C) & dry (dew point <80C) FC conditions: inorganic materials with enhanced proton conductivity, polymer matrices swollen with lo

  6. Development of a High Volume Capable Process to Manufacture High Performance Photovoltaic Cells: Cooperative Research and Development Final Report, CRADA Number CRD-08-322

    SciTech Connect (OSTI)

    Geisz, J. F.

    2012-11-01T23:59:59.000Z

    The intent of the work is for RFMD and NREL to cooperate in the development of a commercially viable and high volume capable process to manufacture high performance photovoltaic cells, based on inverted metamorphic (IMM) GaAs technology. The successful execution of the agreement will result in the production of a PV cell using technology that is capable of conversion efficiency at par with the market at the time of release (reference 2009: 37-38%), using RFMD's production facilities. The CRADA work has been divided into three phases: (1) a foundation phase where the teams will demonstrate the manufacturing of a basic PV cell at RFMD's production facilities; (2) a technology demonstration phase where the teams will demonstrate the manufacturing of prototype PV cells using IMM technology at RFMD's production facilities, and; (3) a production readiness phase where the teams will demonstrate the capability to manufacture PV cells using IMM technology with high yields, high reliability, high reproducibility and low cost.

  7. An approach to sourcing optimization at a high volume soft drink manufacturer

    E-Print Network [OSTI]

    Khattar, Sandeep

    2006-01-01T23:59:59.000Z

    The Pepsi Bottling Group (PBG) is the world's largest manufacturer, seller, and distributor of carbonated and non-carbonated Pepsi-Cola beverages. The supply chain network in the United States consists of 52 plants, over ...

  8. PVMaT cost reductions in the EFG high volume PV manufacturing line: Annual report, 5 August 1998--4 August 1999[PhotoVoltaic Manufacturing Technology, Edge-defined Film-fed Growth

    SciTech Connect (OSTI)

    Bathey, B.; Brown, B.; Cao, J.; Ebers, S.; Gonsiorawski, R.; Heath, B.; Kalejs, J.; Kardauskas, M.; Mackintosh, B.; Ouellette, M.; Piwczyk, B.; Rosenblum, M.; Southimath, B.

    1999-11-16T23:59:59.000Z

    This report describes work performed by ASE Americas researchers during the first year of this Photovoltaic Manufacturing Technology 5A2 program. Significant accomplishments in each of three task are as follows. Task 1--Manufacturing Systems: Researchers completed key node analysis, started statistical process control (SPC) charting, carried out design-of-experiment (DoE) matrices on the cell line to optimize efficiencies, performed a capacity and bottleneck study, prepared a baseline chemical waste analysis report, and completed writing of more than 50% of documentation and statistical sections of ISO 9000 procedures. A highlight of this task is that cell efficiencies in manufacturing were increased by 0.4%--0.5% absolute, to an average in excess of 14.2%, with the help of DoE and SPC methods. Task 2--Low-Cost Processes: Researchers designed, constructed, and tested a 50-cm-diameter, edge-defined, film-fed growth (EFG) cylinder crystal growth system to successfully produce thin cylinders up to 1.2 meters in length; completed a model for heat transfer; successfully deployed new nozzle designs and used them with a laser wafer-cutting system with the potential to decrease cutting labor costs by 75% and capital costs by 2X; achieved laser-cutting speeds of up to 8X and evaluation of this system is proceeding in production; identified laser-cutting conditions that reduce damage for both Q-switched Nd:YAG and copper-vapor lasers with the help of a breakthrough in fundamental understanding of cutting with these short-pulse-length lasers; and found that bulk EFG material lifetimes are optimized when co-firing of silicon nitride and aluminum is carried out with rapid thermal processing (RTP). Task 3--Flexible Manufacturing: Researchers improved large-volume manufacturing of 10-cm {times} 15-cm EFG wafers by developing laser-cutting fixtures, adapting carriers and fabricating adjustable racks for etching and rinsing facilities, and installing a high-speed data collection net work; initiated fracture studies to develop methods to reduce wafer breakage; and started a module field studies program to collect data on field failures to help identify potential manufacturing problems. New encapsulants, which cure at room temperature, are being tested to improve flexibility and provide higher yields for thin wafers in lamination.

  9. Manufacturing Barriers to High Temperature PEM Commercialization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D...

  10. Low Cost Lithography Tool for High Brightness LED Manufacturing

    SciTech Connect (OSTI)

    Andrew Hawryluk; Emily True

    2012-06-30T23:59:59.000Z

    The objective of this activity was to address the need for improved manufacturing tools for LEDs. Improvements include lower cost (both capital equipment cost reductions and cost-ofownership reductions), better automation and better yields. To meet the DOE objective of $1- 2/kilolumen, it will be necessary to develop these highly automated manufacturing tools. Lithography is used extensively in the fabrication of high-brightness LEDs, but the tools used to date are not scalable to high-volume manufacturing. This activity addressed the LED lithography process. During R&D and low volume manufacturing, most LED companies use contact-printers. However, several industries have shown that these printers are incompatible with high volume manufacturing and the LED industry needs to evolve to projection steppers. The need for projection lithography tools for LED manufacturing is identified in the Solid State Lighting Manufacturing Roadmap Draft, June 2009. The Roadmap states that Projection tools are needed by 2011. This work will modify a stepper, originally designed for semiconductor manufacturing, for use in LED manufacturing. This work addresses improvements to yield, material handling, automation and throughput for LED manufacturing while reducing the capital equipment cost.

  11. Development and application of management tools within a high-mix, low-volume lean aerospace manufacturing environment

    E-Print Network [OSTI]

    McKenney, Kevin (Kevin Bryan), 1977-

    2005-01-01T23:59:59.000Z

    The design and implementation of a lean production system is a complex task requiring an intimate understanding of the fundamental lean principles. Much of the published lean literature is written at a high level of ...

  12. Modular Process Equipment for Low Cost Manufacturing of High...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Process Equipment for Low Cost Manufacturing of High Capacity Prismatic Li-Ion Cell Alloy Anodes Modular Process Equipment for Low Cost Manufacturing of High Capacity Prismatic...

  13. Faculty Position in Ultra High Precision Robotics & Manufacturing

    E-Print Network [OSTI]

    Candea, George

    , manipulation and metrology systems targeting additive manufacturing; · New kinematics, quasi-perfect guidings, actuators, transmission systems, sensors and methods targeting ultra-high precision additive manufacturingFaculty Position in Ultra High Precision Robotics & Manufacturing at the Ecole Polytechnique

  14. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell (Phosphoric Acid) Manufacturing R&D High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop...

  15. High Pressure Hydrogen Tank Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGEN TOTechnologyHighLouisianaDepartment ofWorkshop

  16. High-Temperature-High-Volume Lifting for Enhanced Geothermal...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for...

  17. High Volume Test Automation 1 High Volume Test AutomationHigh Volume Test Automation

    E-Print Network [OSTI]

    High Volume Test Automation 1 High Volume Test AutomationHigh Volume Test Automation Keynote Automation 2 AcknowledgementsAcknowledgements · Many of the ideas in this presentation were initially jointly developed with Doug Hoffman,as we developed a course on test automation architecture, and in the Los Altos

  18. Modular Process Equipment for Low Cost Manufacturing of High...

    Broader source: Energy.gov (indexed) [DOE]

    information Energy & Environmental Solutions Alternative Energy Products Overview 2 Cost of manufacturing Cycling lifetime of high capacity materials Prismatic cell...

  19. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, T.; Peeks, B.

    2013-11-01T23:59:59.000Z

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  20. Performance of volume phase gratings manufactured using ultrafast laser inscription

    E-Print Network [OSTI]

    Lee, David; Cunningham, Colin R

    2012-01-01T23:59:59.000Z

    Ultrafast laser inscription (ULI) is a rapidly maturing technique which uses focused ultrashort laser pulses to locally modify the refractive index of dielectric materials in three-dimensions (3D). Recently, ULI has been applied to the fabrication of astrophotonic devices such as integrated beam combiners, 3D integrated waveguide fan-outs and multimode-to-single mode convertors (photonic lanterns). Here, we outline our work on applying ULI to the fabrication of volume phase gratings (VPGs) in fused silica and gallium lanthanum sulphide (GLS) glasses. The VPGs we fabricated had a spatial frequency of 333 lines/mm. The optimum fused silica grating was found to exhibit a first order diffraction efficiency of 40 % at 633 nm, but exhibited approximately 40 % integrated scattered light. The optimum GLS grating was found to exhibit a first order diffraction efficiency of 71 % at 633 nm and less than 5 % integrated scattered light. Importantly for future astronomy applications, both gratings survived cooling to 20 K....

  1. Development of High Temperature Capacitor Technology and Manufacturing Capability

    SciTech Connect (OSTI)

    None

    2011-05-15T23:59:59.000Z

    The goal of the Development of High Temperature Capacitor Technology and Manufacturing Capability program was to mature a production-ready supply chain for reliable 250°C FPE (fluorinated polyester) film capacitors by 2011. These high-temperature film capacitors enable both the down hole drilling and aerospace industries by enabling a variety of benefits including: ? Deeper oil exploration in higher temperature and pressure environments ? Enabling power electronic and control equipment to operate in higher temperature environments ? Enabling reduced cooling requirements of electronics ? Increasing reliability and life of capacitors operating below rated temperature ? Enabling capacitors to handle higher electrical losses without overheating. The key challenges to bringing the FPE film capacitors to market have been manufacturing challenges including: ? FPE Film is difficult to handle and wind, resulting in poor yields ? Voltage breakdown strength decreases when the film is wound into capacitors (~70% decrease) ? Encapsulation technologies must be improved to enable higher temperature operation ? Manufacturing and test cycle time is very long As a direct result of this program most of the manufacturing challenges have been met. The FPE film production metalization and winding yield has increased to over 82% from 70%, and the voltage breakdown strength of the wound capacitors has increased 270% to 189 V/?m. The high temperature packaging concepts are showing significant progress including promising results for lead attachments and hermetic packages at 200°C and non-hermetic packages at 250°C. Manufacturing and test cycle time will decrease as the market for FPE capacitors develops.

  2. Manufactured Home Testing in Simulated and Naturally Occurring High Winds

    SciTech Connect (OSTI)

    W. D. Richins; T. K. Larson

    2006-08-01T23:59:59.000Z

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for “stick built” structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tiedowns. This project was sponsored by the US Department of Energy, US Department of Housing and Urban Development, and the Manufactured Housing Institute. The results of this research can lead to savings in annual losses of life and property by providing validated information to enable the advancement of code requirements and by developing engineering software that can predict and optimize wind resistance.

  3. Manufacturing Research & Development for Systems that will

    E-Print Network [OSTI]

    focused on manufacturability issues such as low-cost, high-volume manufacturing systems, advanced to move the United States toward a future hydrogen economy. While many scientific, technical's laboratory-scale fabrication technologies to high-volume commercial manufacturing has been identified as one

  4. Hot-gas filter manufacturing assessments: Volume 5. Final report, April 15, 1997

    SciTech Connect (OSTI)

    Boss, D.E.

    1997-12-31T23:59:59.000Z

    The development of advanced filtration media for advanced fossil-fueled power generating systems is a critical step in meeting the performance and emissions requirements for these systems. While porous metal and ceramic candle-filters have been available for some time, the next generation of filters will include ceramic-matrix composites (CMCs), intermetallic alloys, and alternate filter geometries. The goal of this effort was to perform a cursory review of the manufacturing processes used by 5 companies developing advanced filters from the perspective of process repeatability and the ability for their processes to be scale-up to production volumes. It was found that all of the filter manufacturers had a solid understanding of the product development path. Given that these filters are largely developmental, significant additional work is necessary to understand the process-performance relationships and projecting manufacturing costs. While each organization had specific needs, some common among all of the filter manufacturers were access to performance testing of the filters to aide process/product development, a better understanding of the stresses the filters will see in service for use in structural design of the components, and a strong process sensitivity study to allow optimization of processing.

  5. Current and future industrial energy service characterizations. Volume II. Energy data on the US manufacturing subsector

    SciTech Connect (OSTI)

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-10-01T23:59:59.000Z

    In order to characterize industrial energy service, current energy demand, its end uses, and cost of typical energy applications and resultant services in the industrial sector were examined and a projection of state industrial energy demands and prices to 1990 was developed. Volume II presents in Section 2 data on the US manufacturing subsector energy demand, intensity, growth rates, and cost for 1971, 1974, and 1976. These energy data are disaggregated not only by fuel type but also by user classifications, including the 2-digit SIC industry groups, 3-digit subgroups, and 4-digit SIC individual industries. These data characterize typical energy applications and the resultant services in this subsector. The quantities of fuel and electric energy purchased by the US manufacturing subsector were converted to British thermal units and reported in billions of Btu. The conversion factors are presented in Table 4-1 of Volume I. To facilitate the descriptive analysis, all energy cost and intensity data were expressed in constant 1976 dollars. The specific US industrial energy service characteristics developed and used in the descriptive analysis are presented in Volume I. Section 3 presents the computer program used to produce the tabulated data.

  6. High air volume to low liquid volume aerosol collector

    DOE Patents [OSTI]

    Masquelier, Donald A. (Tracy, CA); Milanovich, Fred P. (Lafayette, CA); Willeke, Klaus (Cincinnati, OH)

    2003-01-01T23:59:59.000Z

    A high air volume to low liquid volume aerosol collector. A high volume flow of aerosol particles is drawn into an annular, centripetal slot in a collector which directs the aerosol flow into a small volume of liquid pool contained is a lower center section of the collector. The annular jet of air impinges into the liquid, imbedding initially airborne particles in the liquid. The liquid in the pool continuously circulates in the lower section of the collector by moving to the center line, then upwardly, and through assistance by a rotating deflector plate passes back into the liquid at the outer area adjacent the impinging air jet which passes upwardly through the liquid pool and through a hollow center of the collector, and is discharged via a side outlet opening. Any liquid droplets escaping with the effluent air are captured by a rotating mist eliminator and moved back toward the liquid pool. The collector includes a sensor assembly for determining, controlling, and maintaining the level of the liquid pool, and includes a lower centrally located valve assembly connected to a liquid reservoir and to an analyzer for analyzing the particles which are impinged into the liquid pool.

  7. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    -- Washington D.C. lm021zaluzec2010o.pdf More Documents & Publications Advanced Materials and Processing of Composites for High Volume Applications ACC115 High Volume...

  8. Advanced Materials and Processing of Composites for High Volume...

    Broader source: Energy.gov (indexed) [DOE]

    Advanced Materials and Processing of Composites for High Volume Applications Advanced Materials and Processing of Composites for High Volume Applications 2011 DOE Hydrogen and Fuel...

  9. Architectures of Test Automation 1 High Volume Test AutomationHigh Volume Test Automation

    E-Print Network [OSTI]

    Architectures of Test Automation 1 High Volume Test AutomationHigh Volume Test Automation Cem Kaner Institute of Technology October 2003 #12;Architectures of Test Automation 2 Acknowledgements developed a course on test automation architecture, and in the Los Altos Workshops on Software Testing

  10. Metrology Challenges for High Energy Density Science Target Manufacture

    SciTech Connect (OSTI)

    Seugling, R M; Bono, M J; Davis, P

    2009-02-19T23:59:59.000Z

    Currently, High Energy Density Science (HEDS) experiments are used to support and qualify predictive physics models. These models assume ideal conditions such as energy (input) and device (target) geometry. The experiments rely on precision targets constructed from components with dimensions in the millimeter range, while having micrometer-scale, functional features, including planar steps, sine waves, and step-joint geometry on hemispherical targets. Future target designs will likely have features and forms that rival or surpass current manufacturing and characterization capability. The dimensional metrology of these features is important for a number of reasons, including qualification of sub-components prior to assembly, quantification of critical features on the as-built assemblies and as a feedback mechanism for fabrication process development. Variations in geometry from part to part can lead to functional limitations, such as unpredictable instabilities during an experiment and the inability to assemble a target from poorly matched sub-components. Adding to the complexity are the large number and variety of materials, components, and shapes that render any single metrology technique difficult to use with low uncertainty. Common materials include metal and glass foams, doped transparent and opaque plastics and a variety of deposited and wrought metals. A suite of metrology tools and techniques developed to address the many critical issues relevant to the manufacture of HEDS targets including interferometry, x-ray radiography and contact metrology are presented including two sided interferometry for absolute thickness metrology and low force probe technology for micrometer feature coordinate metrology.

  11. Optimization of High-Volume Warm Forming for Lightweight Sheet...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Volume Warm Forming for Lightweight Sheet Alloys Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys 2012 DOE Hydrogen and Fuel Cells Program and Vehicle...

  12. High-performance, high-volume fly ash concrete

    SciTech Connect (OSTI)

    NONE

    2008-01-15T23:59:59.000Z

    This booklet offers the construction professional an in-depth description of the use of high-volume fly ash in concrete. Emphasis is placed on the need for increased utilization of coal-fired power plant byproducts in lieu of Portland cement materials to eliminate increased CO{sub 2} emissions during the production of cement. Also addressed is the dramatic increase in concrete performance with the use of 50+ percent fly ash volume. The booklet contains numerous color and black and white photos, charts of test results, mixtures and comparisons, and several HVFA case studies.

  13. Current and future industrial energy service characterizations. Volume III. Energy data on 15 selected states' manufacturing subsector

    SciTech Connect (OSTI)

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-11-01T23:59:59.000Z

    An examination is made of the current and future energy demands, and uses, and cost to characterize typical applications and resulting services in the US and industrial sectors of 15 selected states. Volume III presents tables containing data on selected states' manufacturing subsector energy consumption, functional uses, and cost in 1974 and 1976. Alabama, California, Illinois, Indiana, Louisiana, Michigan, Missouri, New Jersey, New York, Ohio, Oregon, Pennsylvania, Texas, West Virginia, and Wisconsin were chosen as having the greatest potential for replacing conventional fuel with solar energy. Basic data on the quantities, cost, and types of fuel and electric energy purchased by industr for heat and power were obtained from the 1974 and 1976 Annual Survey of Manufacturers. The specific indutrial energy servic cracteristics developed for each selected state include. 1974 and 1976 manufacturing subsector fuels and electricity consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector fuel consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector average cost of purchsed fuels and electricity per million Btu by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); 1974 and 1976 manufacturing subsector fuels and electric energy intensity by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); manufacturing subsector average annual growth rates of (1) fuels and electricity consumption, (2) fuels and electric energy intensity, and (3) average cost of purchased fuels and electricity (1974 to 1976). Data are compiled on purchased fuels, distillate fuel oil, residual ful oil, coal, coal, and breeze, and natural gas. (MCW)

  14. High volume production of nanostructured materials

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Morrell, Jonathan S. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Ludtka, Gerard M. (Oak Ridge, TN)

    2009-10-13T23:59:59.000Z

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  15. High volume, multiple use, portable precipitator

    DOE Patents [OSTI]

    Carlson, Duane C. (N. Augusta, SC)

    2011-10-25T23:59:59.000Z

    A portable high air volume electrostatic collection precipitator for analyzing air is provided which is a relatively small, self-contained device. The device has a collection electrode adapted to carry a variety of collecting media. An air intake is provided such that air to be analyzed flows through an ionization section with a transversely positioned ionization wire to ionize analytes in the air, and then flows over the collection electrode where ionized analytes are collected. Air flow is maintained at but below turbulent flow, Ionizable constituents in the air are ionized, attracted to the collection electrode, and precipitated in the selected medium which can be removed for analysis.

  16. Advanced Materials and Processing of Composites for High Volume...

    Broader source: Energy.gov (indexed) [DOE]

    Carbon Fiber SMC - Develop high-performance, cost- effective, carbon fiber SMC materials and associated processing techniques for high-volume automotive components. This...

  17. National Center for Advanced Information Components Manufacturing. Program summary report, Volume II

    SciTech Connect (OSTI)

    NONE

    1996-10-01T23:59:59.000Z

    The National Center for Advanced Information Components Manufacturing focused on manufacturing research and development for flat panel displays, advanced lithography, microelectronics, and optoelectronics. This report provides an overview of the program, program history, summaries of the technical projects, and key program accomplishments.

  18. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems

    Broader source: Energy.gov [DOE]

    Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems

  19. Proof-of-Concept Manufacturing and Testing of Composite Wind Generator Blades Made by HCBMP (High Compression Bladder Molded Prepreg)

    SciTech Connect (OSTI)

    William C. Leighty; DOE Project Officer - Keith Bennett

    2005-10-04T23:59:59.000Z

    Proof-of-Concept Manufacturing and Testing of Composite Wind Generator Blades Made by HCBMP (High Compression Bladder Molded Prepreg)

  20. Research on advanced photovoltaic manufacturing technology

    SciTech Connect (OSTI)

    Jester, T.; Eberspacher, C. (Siemens Solar Industries, Camarillo, CA (United States))

    1991-11-01T23:59:59.000Z

    This report outlines opportunities for significantly advancing the scale and economy of high-volume manufacturing of high-efficiency photovoltaic (PV) modules. We propose to pursue a concurrent effort to advance existing crystalline silicon module manufacturing technology and to implement thin film CuInSe{sub 2} (CIS) module manufacturing. This combination of commercial-scale manufacturing of high-efficiency crystalline silicon modules and of pilot-scale manufacturing of low-cost thin film CIS technology will support continued, rapid growth of the US PV industry.

  1. High Wind Penetration Impact on U.S. Wind Manufacturing Capacity and Critical Resources

    SciTech Connect (OSTI)

    Laxson, A.; Hand, M. M.; Blair, N.

    2006-10-01T23:59:59.000Z

    This study used two different models to analyze a number of alternative scenarios of annual wind power capacity expansion to better understand the impacts of high levels of wind generated electricity production on wind energy manufacturing and installation rates.

  2. High Efficiency, Low Cost Solar Cells Manufactured Using 'Silicon Ink' on Thin Crystalline Silicon Wafers

    SciTech Connect (OSTI)

    Antoniadis, H.

    2011-03-01T23:59:59.000Z

    Reported are the development and demonstration of a 17% efficient 25mm x 25mm crystalline Silicon solar cell and a 16% efficient 125mm x 125mm crystalline Silicon solar cell, both produced by Ink-jet printing Silicon Ink on a thin crystalline Silicon wafer. To achieve these objectives, processing approaches were developed to print the Silicon Ink in a predetermined pattern to form a high efficiency selective emitter, remove the solvents in the Silicon Ink and fuse the deposited particle Silicon films. Additionally, standard solar cell manufacturing equipment with slightly modified processes were used to complete the fabrication of the Silicon Ink high efficiency solar cells. Also reported are the development and demonstration of a 18.5% efficient 125mm x 125mm monocrystalline Silicon cell, and a 17% efficient 125mm x 125mm multicrystalline Silicon cell, by utilizing high throughput Ink-jet and screen printing technologies. To achieve these objectives, Innovalight developed new high throughput processing tools to print and fuse both p and n type particle Silicon Inks in a predetermined pat-tern applied either on the front or the back of the cell. Additionally, a customized Ink-jet and screen printing systems, coupled with customized substrate handling solution, customized printing algorithms, and a customized ink drying process, in combination with a purchased turn-key line, were used to complete the high efficiency solar cells. This development work delivered a process capable of high volume producing 18.5% efficient crystalline Silicon solar cells and enabled the Innovalight to commercialize its technology by the summer of 2010.

  3. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications (ACC932) Advanced Materials and Processing of Composites for High Volume Applications (ACC932) 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies...

  4. Advanced Materials and Processing of Composites for High Volume...

    Broader source: Energy.gov (indexed) [DOE]

    Focal Project 4: Structural Automotive Components from Composite Materials Advanced Materials and Processing of Composites for High Volume Applications Libby Berger (General...

  5. Highly Insulating Windows Volume Purchase Program Final Report

    SciTech Connect (OSTI)

    Parker, Graham B.; Mapes, Terry S.; Zalis, WJ

    2013-02-01T23:59:59.000Z

    This report summarizes the Highly Insulating Windows Volume Purchase Program, conduced by PNNL for DOE-BTP, including a summary of outcomes and lessons learned.

  6. Ablation Casting Evaluation for High Volume Structural Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation...

  7. High-speed machining of cast iron and alloy steels for die and mold manufacturing

    E-Print Network [OSTI]

    Ozel, Tugrul

    to machining of aluminum alloys for manufacturing complicated parts used in the aircraft industry. This tech of automotive and electronic components, as well as plastic molding parts [2]. The de®nition of high conventional in cut- ting aluminum. Major advantages of high-speed machining are reported as: high material

  8. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  9. Novel Manufacturing Technologies for High Power Induction and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Power Induction and Permanent Magnet Electric Motors 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation...

  10. Energy Star Helps Manufacturers To Achieve High Energy Performance 

    E-Print Network [OSTI]

    Dutrow, E.; Hicks, T.

    2001-01-01T23:59:59.000Z

    From personal electronic devices to homes and office buildings, ENERGY STAR® is a recognized symbol of high quality energy performance which enables consumers, home buyers, and businesses to make informed energy decisions. Now, the U...

  11. Energy Star Helps Manufacturers To Achieve High Energy Performance

    E-Print Network [OSTI]

    Dutrow, E.; Hicks, T.

    From personal electronic devices to homes and office buildings, ENERGY STAR® is a recognized symbol of high quality energy performance which enables consumers, home buyers, and businesses to make informed energy decisions. Now, the U...

  12. MANUFACTURING Manufacturing and Biomanufacturing

    E-Print Network [OSTI]

    Magee, Joseph W.

    process improvements to manufacturing. In addition, the critical national need area of Manufacturing hasMANUFACTURING Manufacturing and Biomanufacturing: Materials Advances and Critical Processes NATIONAL NEED The proposed topics within "Manufacturing and Biomanufacturing: Materials Advances

  13. High Pressure Hydrogen Tank Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdfBreaking of Blythe Solar Power ProjectHawai'iPresentedHighHigh Performance

  14. High energy laser optics manufacturing: a preliminary study

    SciTech Connect (OSTI)

    Baird, E.D.

    1980-07-01T23:59:59.000Z

    This report presents concepts and methods, major conclusions, and major recommendations concerning the fabrication of high energy laser optics (HELO) that are to be machined by the Large Optics Diamond Turning Machine (LODTM) at the Lawrence Livermore National Laboratory (LLNL). Detailed discussions of concepts and methods proposed for metrological operations, polishing of reflective surfaces, mounting of optical components, construction of mirror substrates, and applications of coatings are included.

  15. Wastes from manufacture of dyes and pigments. Volume 4. Anthraquinone dyes and pigments

    SciTech Connect (OSTI)

    Gwinn, J.E.; Bomberger, D.C.

    1984-06-01T23:59:59.000Z

    A preliminary study of the manufacture of Anthraquinone dyes and pigments was conducted to determine if process waste streams might contain hazardous material. The study first identifies the dyes and pigments that belong to this segment of the industry, the amounts produced and the known U.S. producers. The chemistry of these dyes and pigments is discussed as well as the overall production process and waste treatment practices. Several waste streams that could contain hazardous material are identified and seven companies that produce representative dyes and pigments are recommended for a sampling program to confirm the composition and amounts of these waste streams.

  16. High Pressure Hydrogen Tank Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGEN TOTechnologyHighLouisianaDepartment

  17. One of the first activities of the High Value Manufacturing technology and innovation

    E-Print Network [OSTI]

    Mottram, Nigel

    Results of "Future Trends" Study HVM Technology and Innovation Centre news Investing in the future W announced that over £200m will be invested in a network of elite technology and innovation centres in Coventry. Newsletter of the High Value Manufacturing Technology and Innovation Centre related

  18. Highly Aligned Carbon Fiber in Polymer Composite Structures via Additive Manufacturing

    SciTech Connect (OSTI)

    Tekinalp, Halil L [ORNL; Kunc, Vlastimil [ORNL; Velez-Garcia, Gregorio M [ORNL; Duty, Chad E [ORNL; Love, Lonnie J [ORNL; Naskar, Amit K [ORNL; Blue, Craig A [ORNL; Ozcan, Soydan [ORNL

    2014-01-01T23:59:59.000Z

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. This phenomena is explained based on the changes in fiber orientation, dispersion and void formation.

  19. The critical role of manufacturing-process innovation on product development excellence in high-technology companies

    E-Print Network [OSTI]

    Duarte, Carlos E. A., 1962-

    2004-01-01T23:59:59.000Z

    Few managers of high-technology companies view manufacturing-process development as primary source of competitive advantage. For the last two decades trends have shown an increasing number of high-tech industries outsourcing ...

  20. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01T23:59:59.000Z

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  1. Methods for manufacturing porous nuclear fuel elements for high-temperature gas-cooled nuclear reactors

    DOE Patents [OSTI]

    Youchison, Dennis L. (Albuquerque, NM); Williams, Brian E. (Pocoima, CA); Benander, Robert E. (Pacoima, CA)

    2010-02-23T23:59:59.000Z

    Methods for manufacturing porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's). Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, a thin coating of nuclear fuel may be deposited inside of a highly porous skeletal structure made, for example, of reticulated vitreous carbon foam.

  2. A Novel VLSI Technology to Manufacture High-Density Thermoelectric Cooling Devices

    E-Print Network [OSTI]

    H. Chen; L. Hsu; X. Wei

    2008-01-07T23:59:59.000Z

    This paper describes a novel integrated circuit technology to manufacture high-density thermoelectric devices on a semiconductor wafer. With no moving parts, a thermoelectric cooler operates quietly, allows cooling below ambient temperature, and may be used for temperature control or heating if the direction of current flow is reversed. By using a monolithic process to increase the number of thermoelectric couples, the proposed solid-state cooling technology can be combined with traditional air cooling, liquid cooling, and phase-change cooling to yield greater heat flux and provide better cooling capability.

  3. High-Temperature-High-Volume Lifting for Enhanced Geothermal...

    Broader source: Energy.gov (indexed) [DOE]

    Turnquist GE Global Research High Temperature Tools and Sensors, Down-hole Pumps and Drilling May 19, 2010 This presentation does not contain any proprietary confidential, or...

  4. High-Temperature-High-Volume Lifting For Enhanced Geothermal...

    Open Energy Info (EERE)

    include high-temperature drive system materials, journal and thrust bearings, and corrosion and erosion-resistant lifting pump components. Finally, in Phase 3, the overall...

  5. Model for inventory management in valve manufacturing cell at Waters Corporation

    E-Print Network [OSTI]

    Yao, Bingxin

    2013-01-01T23:59:59.000Z

    This thesis addresses the challenges of improving the on-time delivery performance of a high-volume critical part type in a high-product-mix manufacturing facility of valves. Preliminary analysis on the push-type production ...

  6. Manufacturing conductive patterns on polymeric substrates : development of a microcontact printing process

    E-Print Network [OSTI]

    Hale, Melinda (Melinda Rae)

    2013-01-01T23:59:59.000Z

    The focus of this research was to develop a process suitable for creating very high resolution conductive patterns on polymer substrates, in a way that can be scaled to high volume manufacturing. The original motivation ...

  7. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 15, System design description. Volume 1

    SciTech Connect (OSTI)

    NONE

    1995-09-22T23:59:59.000Z

    This System Design Description, prepared in accordance with the TPX Project Management Plan provides a summary or TF Magnet System design features at the conclusion of Phase I, Preliminary Design and Manufacturing Research. The document includes the analytical and experimental bases for the design, and plans for implementation in final design, manufacturing, test, and magnet integration into the tokamak. Requirements for operation and maintenance are outlined, and references to sources of additional information are provided.

  8. Solder technology in the manufacturing of electronic products

    SciTech Connect (OSTI)

    Vianco, P.T.

    1993-08-01T23:59:59.000Z

    The electronics industry has relied heavily upon the use of soldering for both package construction and circuit assembly. The solder attachment of devices onto printed circuit boards and ceramic microcircuits has supported the high volume manufacturing processes responsible for low cost, high quality consumer products and military hardware. Defects incurred during the manufacturing process are minimized by the proper selection of solder alloys, substrate materials and process parameters. Prototyping efforts are then used to evaluate the manufacturability of the chosen material systems. Once manufacturing feasibility has been established, service reliability of the final product is evaluated through accelerated testing procedures.

  9. Verification and validation guidelines for high integrity systems. Volume 1

    SciTech Connect (OSTI)

    Hecht, H.; Hecht, M.; Dinsmore, G.; Hecht, S.; Tang, D. [SoHaR, Inc., Beverly Hills, CA (United States)

    1995-03-01T23:59:59.000Z

    High integrity systems include all protective (safety and mitigation) systems for nuclear power plants, and also systems for which comparable reliability requirements exist in other fields, such as in the process industries, in air traffic control, and in patient monitoring and other medical systems. Verification aims at determining that each stage in the software development completely and correctly implements requirements that were established in a preceding phase, while validation determines that the overall performance of a computer system completely and correctly meets system requirements. Volume I of the report reviews existing classifications for high integrity systems and for the types of errors that may be encountered, and makes recommendations for verification and validation procedures, based on assumptions about the environment in which these procedures will be conducted. The final chapter of Volume I deals with a framework for standards in this field. Volume II contains appendices dealing with specific methodologies for system classification, for dependability evaluation, and for two software tools that can automate otherwise very labor intensive verification and validation activities.

  10. Advanced modeling and simulation to design and manufacture high performance and reliable advanced microelectronics and microsystems.

    SciTech Connect (OSTI)

    Nettleship, Ian (University of Pittsburgh, Pittsburgh, PA); Hinklin, Thomas; Holcomb, David Joseph; Tandon, Rajan; Arguello, Jose Guadalupe, Jr. (,; .); Dempsey, James Franklin; Ewsuk, Kevin Gregory; Neilsen, Michael K.; Lanagan, Michael (Pennsylvania State University, University Park, PA)

    2007-07-01T23:59:59.000Z

    An interdisciplinary team of scientists and engineers having broad expertise in materials processing and properties, materials characterization, and computational mechanics was assembled to develop science-based modeling/simulation technology to design and reproducibly manufacture high performance and reliable, complex microelectronics and microsystems. The team's efforts focused on defining and developing a science-based infrastructure to enable predictive compaction, sintering, stress, and thermomechanical modeling in ''real systems'', including: (1) developing techniques to and determining materials properties and constitutive behavior required for modeling; (2) developing new, improved/updated models and modeling capabilities, (3) ensuring that models are representative of the physical phenomena being simulated; and (4) assessing existing modeling capabilities to identify advances necessary to facilitate the practical application of Sandia's predictive modeling technology.

  11. Methods for high volume production of nanostructured materials

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Morrell, Jonathan S. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Ludtka, Gerald M. (Oak Ridge, TN)

    2011-03-22T23:59:59.000Z

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  12. Solion ion source for high-efficiency, high-throughput solar cell manufacturing

    SciTech Connect (OSTI)

    Koo, John, E-mail: john-koo@amat.com; Binns, Brant; Miller, Timothy; Krause, Stephen; Skinner, Wesley; Mullin, James [Applied Materials, Inc., Varian Semiconductor Equipment Business Unit, 35 Dory Road, Gloucester, Massachusetts 01930 (United States)] [Applied Materials, Inc., Varian Semiconductor Equipment Business Unit, 35 Dory Road, Gloucester, Massachusetts 01930 (United States)

    2014-02-15T23:59:59.000Z

    In this paper, we introduce the Solion ion source for high-throughput solar cell doping. As the source power is increased to enable higher throughput, negative effects degrade the lifetime of the plasma chamber and the extraction electrodes. In order to improve efficiency, we have explored a wide range of electron energies and determined the conditions which best suit production. To extend the lifetime of the source we have developed an in situ cleaning method using only existing hardware. With these combinations, source life-times of >200 h for phosphorous and >100 h for boron ion beams have been achieved while maintaining 1100 cell-per-hour production.

  13. Research on Subwavelength Microphtonic Sensors for In-situ Monitoring with High Spatial and Temporal Resolution in Manufacturing Environments

    E-Print Network [OSTI]

    Li, Xiaochun; Wong, Chee Wei; Dornfeld, David; Thomas, Brian

    2006-01-01T23:59:59.000Z

    Service, and Manufacturing Grantees and Research Conference,Service, and Manufacturing Grantees and Research Conference,Service, and Manufacturing Grantees and Research Conference,

  14. Capturing Data Uncertainty in High-Volume Stream Processing

    E-Print Network [OSTI]

    Diao, Yanlei; Liu, Anna; Peng, Liping; Sutton, Charles; Tran, Thanh; Zink, Michael

    2009-01-01T23:59:59.000Z

    We present the design and development of a data stream system that captures data uncertainty from data collection to query processing to final result generation. Our system focuses on data that is naturally modeled as continuous random variables. For such data, our system employs an approach grounded in probability and statistical theory to capture data uncertainty and integrates this approach into high-volume stream processing. The first component of our system captures uncertainty of raw data streams from sensing devices. Since such raw streams can be highly noisy and may not carry sufficient information for query processing, our system employs probabilistic models of the data generation process and stream-speed inference to transform raw data into a desired format with an uncertainty metric. The second component captures uncertainty as data propagates through query operators. To efficiently quantify result uncertainty of a query operator, we explore a variety of techniques based on probability and statisti...

  15. Operations improvement in a semiconductor capital equipment manufacturing plant : component level and assembly level inventory management

    E-Print Network [OSTI]

    Wu, Yiming, M. Eng. Massachusetts Institute of Technology

    2012-01-01T23:59:59.000Z

    Semiconductor capital equipment is manufactured in a high-mix and low-volume environment at Varian Semiconductor Equipment business unit of Applied Materials. Due to the demand growth over the past years, Varian has been ...

  16. EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES

    Broader source: Energy.gov [DOE]

    With the help of DOE funding, Eaton is using manufacturing process innovation to develop a way to place the LED package, chip, or chip array directly on a fixture or heat sink in order to improve...

  17. Line coordination in a rapid change, high volume environment

    E-Print Network [OSTI]

    Vanka, Padmaja S. (Padmaja Surya), 1968-

    2004-01-01T23:59:59.000Z

    Raytheon - Integrated Defense Systems (IDS) manufactures surface radars. In the past, Raytheon's Andover plant was primarily a systems integration facility receiving subassemblies from other sources to assemble the radars. ...

  18. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation arravt014esoleary2011...

  19. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting arravt014esoleary2012...

  20. EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742Energy China U.S.ContaminationJuly 2011D APPENDIX D9Construction and OperationTransferin

  1. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGEND D e e p p a a rDepartment| Department of

  2. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGEND D e e p p a a rDepartment| Department of|

  3. Lugano, 3 December 2014 High-end connection for rapid large-volume data transfer

    E-Print Network [OSTI]

    and analysing enormous volumes of data, for example in the search for the Higgs boson particle. With increasingly high- performance supercomputers, it is possible

  4. Modular, High-Volume Fuel Cell Leak-Test Suite and Process

    SciTech Connect (OSTI)

    Ru Chen; Ian Kaye

    2012-03-12T23:59:59.000Z

    Fuel cell stacks are typically hand-assembled and tested. As a result the manufacturing process is labor-intensive and time-consuming. The fluid leakage in fuel cell stacks may reduce fuel cell performance, damage fuel cell stack, or even cause fire and become a safety hazard. Leak check is a critical step in the fuel cell stack manufacturing. The fuel cell industry is in need of fuel cell leak-test processes and equipment that is automatic, robust, and high throughput. The equipment should reduce fuel cell manufacturing cost.

  5. Preconcentrator with high volume chiller for high vapor pressure particle detection

    DOE Patents [OSTI]

    Linker, Kevin L

    2013-10-22T23:59:59.000Z

    Apparatus and method for collecting particles of both high and low vapor pressure target materials entrained in a large volume sample gas stream. Large volume active cooling provides a cold air supply which is mixed with the sample gas stream to reduce the vapor pressure of the particles. In embodiments, a chiller cools air from ambient conditions to 0-15.degree. C. with the volumetric flow rate of the cold air supply being at least equal to the volumetric flow rate of the sample gas stream. In further embodiments an adsorption media is heated in at least two stages, a first of which is below a threshold temperature at which decomposition products of the high vapor pressure particle are generated.

  6. Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper

    Broader source: Energy.gov [DOE]

    This factsheet describes a research project whose goal is to demonstrate the economic and technological viability of fibrous filler to manufacture paper containing up to 50% ash, at equal or better quality and performance than conventional alternatives and at a lower cost.

  7. Locating Chicago Manufacturing

    E-Print Network [OSTI]

    Illinois at Chicago, University of

    Renaissance Council, is among the nation's leading public high schools focused on manufac- turing area's econ- omy, including how important manufacturing is to that economy, which manufac- turing

  8. Design of a demand driven multi-item-multi-stage manufacturing system : production scheduling, WIP control and Kanban implementation

    E-Print Network [OSTI]

    Zhou, Xiaoyu, M. Eng Massachusetts Institute of Technology

    2009-01-01T23:59:59.000Z

    The project is conducted in a multi-item-multi-stage manufacturing system with high volume products. The objectives are to optimize the inventory structure and improve production scheduling process. The stock building plan ...

  9. Novel Laser-Based Manufacturing of nano-LiFePO4-Based Materials for High Power Li Ion Batteries

    E-Print Network [OSTI]

    Horne, Craig R.; Jaiswal, Abhishek; Chang, On; Crane, S.; Doeff, Marca M.; Wang, Emile

    2006-01-01T23:59:59.000Z

    17-18, 2007 Novel Laser-Based Manufacturing of nano-LiFePO 4laser-based process for synthesizing nanomaterials, NanoParticle Manufacturing (

  10. Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

    SciTech Connect (OSTI)

    Knight, R.W.; Morin, R.A.

    1999-12-01T23:59:59.000Z

    The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U{sub 3}O{sub 8} powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated.

  11. Ultra-High Efficiency and Low-Emissions Combustion Technology for Manufacturing Industries

    SciTech Connect (OSTI)

    Atreya, Arvind

    2013-04-15T23:59:59.000Z

    The purpose of this research was to develop and test a transformational combustion technology for high temperature furnaces to reduce the energy intensity and carbon footprint of U.S. manufacturing industries such as steel, aluminum, glass, metal casting, and petroleum refining. A new technology based on internal and/or external Flue Gas Recirculation (FGR) along with significant enhancement in flame radiation was developed. It produces "Radiative Flameless Combustion (RFC)" and offers tremendous energy efficiency and pollutant reduction benefits over and above the now popular "flameless combustion." It will reduce the energy intensity (or fuel consumption per unit system output) by more than 50% and double the furnace productivity while significantly reducing pollutants and greenhouse gas emissions (10^3 times reduction in NOx and 10 times reduction in CO & hydrocarbons and 3 times reduction in CO2). Product quality improvements are also expected due to uniform radiation, as well as, reduction in scale/dross formation is expected because of non-oxidative atmosphere. RFC is inexpensive, easy to implement, and it was successfully tested in a laboratory-scale furnace at the University of Michigan during the course of this work. A first-ever theory with gas and particulate radiation was also developed. Numerical programs were also written to design an industrial-scale furnace. Nine papers were published (or are in the process of publication). We believe that this early stage research adequately proves the concept through laboratory experiments, modeling and computational models. All this work is presented in the published papers. Important conclusions of this work are: (1) It was proved through experimental measurements that RFC is not only feasible but a very beneficial technology. (2) Theoretical analysis of RFC was done in (a) spatially uniform strain field and (b) a planar momentum jet where the strain rate is neither prescribed nor uniform. Four important non-dimensional parameters controlling RFC in furnaces were identified. These are: (i) The Boltzmann number; (ii) The Damkohler number, (iii) The dimensionless Arrhenius number, and (iv) The equivalence ratio. Together they define the parameter space where RFC is possible. It was also found that the Damkohler number must be small for RFC to exist and that the Boltzmann number expands the RFC domain. The experimental data obtained during the course of this work agrees well with the predictions made by the theoretical analysis. Interestingly, the equivalence ratio dependence shows that it is easier to establish RFC for rich mixtures than for lean mixtures. This was also experimentally observed. Identifying the parameter space for RFC is necessary for controlling the RFC furnace operation. It is hoped that future work will enable the methodology developed here to be applied to the operation of real furnaces, with consequent improvement in efficiency and pollutant reduction. To reiterate, the new furnace combustion technology developed enables intense radiation from combustion products and has many benefits: (i) Ultra-High Efficiency and Low-Emissions; (ii) Uniform and intense radiation to substantially increase productivity; (iii) Oxygen-free atmosphere to reduce dross/scale formation; (iv) Provides multi-fuel capability; and (v) Enables carbon sequestration if pure oxygen is used for combustion.

  12. Mirror Fusion Test Facility-B (MFTF-B) axicell configuration: NbTi magnet system. Manufacturing/producibility final report. Volume 2

    SciTech Connect (OSTI)

    Ritschel, A.J.; White, W.L.

    1985-05-01T23:59:59.000Z

    This Final MFTF-B Manufacturing/Producibility Report covers facilities, tooling plan, manufacturing sequence, schedule and performance, producibility, and lessons learned for the solenoid, axicell, and transition coils, as well as a deactivation plan, conclusions, references, and appendices.

  13. VOLUME 17 No. 3VOLUME 17 NO. 3 NATIONAL HIGH MAGNETIC FIELD LABORATORY

    E-Print Network [OSTI]

    Weston, Ken

    for use as second generation (Gen II) fuels (see page 10). Gen II fuels are biofuels from non-food stuffs-frequency EPR in heterogenous catalysis PAGE 7 Exploring non-food biofuels PAGE 10 #12;VOLUME 17 · No. 3 TABLE and theoretical questions Utilizing magnets to explore catalysis The new biofuels? Ion Cyclotron Resonance team

  14. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOE Patents [OSTI]

    Hash, M.C.; Bloom, I.D.

    1992-10-13T23:59:59.000Z

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800--1200 C), for example 1000 C, than are typically required (1400 C) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250 C with conductivity values of 2.5 to 4[times]10[sup [minus]2](ohm-cm)[sup [minus]1]. The matrix exhibits chemical stability against sodium for 100 hours at 250 to 300 C. 1 figure.

  15. CLASSIFICATION OF BIOMEDICAL HIGH-RESOLUTION MICRO-CT IMAGES FOR DIRECT VOLUME RENDERING

    E-Print Network [OSTI]

    López-Sánchez, Maite

    CLASSIFICATION OF BIOMEDICAL HIGH-RESOLUTION MICRO-CT IMAGES FOR DIRECT VOLUME RENDERING Maite L,cerquide,davidm,anna}@maia.ub.es ABSTRACT This paper introduces a machine learning approach into the process of direct volume rendering that generates the classification func- tion within the optical property function used for rendering. Briefly

  16. Parallel High-Resolution Finite Volume Simulation of Particulate Processes

    E-Print Network [OSTI]

    Braatz, Richard D.

    these methods is verified by application to PBMs for (1) aerosol coagulation and condensation, (2) the formation, coagulation, crystallization, distributed parameter systems, numerical analysis Introduction Particulate, in crystallization, x is the size of crystals measured by length or volume, f(x,t) is the crystal size distribution

  17. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOE Patents [OSTI]

    Hash, Mark C. (Joliet, IL); Bloom, Ira D. (Bolingbrook, IL)

    1992-01-01T23:59:59.000Z

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800.degree. C.-1200.degree. C.), for example 1000.degree. C., than are typically required (1400.degree. C.) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250.degree. C. with conductivity values of 2.5 to 4.times.10.sup.-2 (ohm-cm).sup.-1. The matrix exhibits chemical stability against sodium for 100 hours at 250.degree. to 300.degree. C.

  18. Implementation of RFID in a low volume high flexibility assembly plant : item-level tagging

    E-Print Network [OSTI]

    Koniski, Cyril (Cyril A.)

    2010-01-01T23:59:59.000Z

    The implementation of an RFID checkpoint system in a low volume high flexibility assembly plant, aimed at tracking the flow of parts within the facility, was studied. A pilot revealed the suitability of the technology to ...

  19. Lean Implementation Considerations in Factory Operations of Low Volume/High Complexity Production Systems

    E-Print Network [OSTI]

    Shields, Thomas J.

    The researchers of the Lean Aircraft Initiative developed a hypothesized lean implementation model seeking to provide its members guidance on implementing lean transitions in factory operations of low volume/high complexity ...

  20. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    SciTech Connect (OSTI)

    Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

    1994-03-01T23:59:59.000Z

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

  1. High Efficiency Integrated Space Conditioning, Water Heating and Air Distribution System for HUD-Code Manufactured Housing

    SciTech Connect (OSTI)

    Henry DeLima; Joe Akin; Joseph Pietsch

    2008-09-14T23:59:59.000Z

    Recognizing the need for new space conditioning and water heating systems for manufactured housing, DeLima Associates assembled a team to develop a space conditioning system that would enhance comfort conditions while also reducing energy usage at the systems level. The product, Comboflair® was defined as a result of a needs analysis of project sponsors and industry stakeholders. An integrated system would be developed that would combine a packaged airconditioning system with a small-duct, high-velocity air distribution system. In its basic configuration, the source for space heating would be a gas water heater. The complete system would be installed at the manufactured home factory and would require no site installation work at the homesite as is now required with conventional split-system air conditioners. Several prototypes were fabricated and tested before a field test unit was completed in October 2005. The Comboflair® system, complete with ductwork, was installed in a 1,984 square feet, double-wide manufactured home built by Palm Harbor Homes in Austin, TX. After the home was transported and installed at a Palm Harbor dealer lot in Austin, TX, a data acquisition system was installed for remote data collection. Over 60 parameters were continuously monitored and measurements were transmitted to a remote site every 15 minutes for performance analysis. The Comboflair® system was field tested from February 2006 until April 2007. The cooling system performed in accordance with the design specifications. The heating system initially could not provide the needed capacity at peak heating conditions until the water heater was replaced with a higher capacity standard water heater. All system comfort goals were then met. As a result of field testing, we have identified improvements to be made to specific components for incorporation into production models. The Comboflair® system will be manufactured by Unico, Inc. at their new production facility in St. Louis, MO. The product will be initially launched in the hot-humid climates of the southern U.S.

  2. Method of manufacturing a high temperature superconductor with improved transport properties

    DOE Patents [OSTI]

    Balachandran, Uthamalingam (Hinsdale, IL); Siegel, Richard W. (Hinsdale, IL); Askew, Thomas R. (Kalamazoo, MI)

    2001-01-01T23:59:59.000Z

    A method of preparing a high temperature superconductor. A method of preparing a superconductor includes providing a powdered high temperature superconductor and a nanophase paramagnetic material. These components are combined to form a solid compacted mass with the paramagnetic material disposed on the grain boundaries of the polycrystaline high temperature superconductor.

  3. High temperature superconducting composite conductor and method for manufacturing the same

    DOE Patents [OSTI]

    Holesinger, Terry G. (Los Alamos, NM); Bingert, John F. (Jemez Springs, NM)

    2002-01-01T23:59:59.000Z

    A high temperature superconducting composite conductor is provided including a high temperature superconducting material surrounded by a noble metal layer, the high temperature superconducting composite conductor characterized as having a fill factor of greater than about 40. Additionally, the conductor can be further characterized as containing multiple cores of high temperature superconducting material surrounded by a noble metal layer, said multiple cores characterized as having substantially uniform geometry in the cross-sectional dimensions. Processes of forming such a high temperature superconducting composite conductor are also provided.

  4. MATERIALS AND MANUFACTURING PROCESSES FOR HIGH-EFFICIENCY FLEXIBLE PHOTOVOLTAIC MODULES

    E-Print Network [OSTI]

    and durability testing procedures include tests of individual components, as well as tests conducted on partial, polyester, polyimide, and polycarbonate films. FLEXIBLE SOLAR CELLS Mono-crystalline silicon offers high

  5. Design and manufacturing of high precision roll-to-roll multilayer printing machine -- machine upgrade

    E-Print Network [OSTI]

    Zhu, Yufei

    2009-01-01T23:59:59.000Z

    In 2008, a group of MIT Master of Engineering students built a roll to roll machine for printing thiol onto a flexible gold substrate by self-assembly. The machine demonstrated good performance in high speed printing (400 ...

  6. Glacier volume and area change by 2050 in high mountain Asia Liyun Zhao a

    E-Print Network [OSTI]

    Moore, John

    Glacier volume and area change by 2050 in high mountain Asia Liyun Zhao a , Ran Ding a , John C change by 2050 of all 67,028 glaciers, with a total area of 122,969 km2 , delineated in the Randolph Glacier Inventory 2.0 of high mountain Asia (HMA). We used the 25 km resolution regional climate model Reg

  7. NATIONAL HIGH MAGNETIC FIELD LABORATORY REPORTSSPRING EDITION VOLUME 13 N0. 2 2006

    E-Print Network [OSTI]

    Weston, Ken

    NATIONAL HIGH MAGNETIC FIELD LABORATORY REPORTSSPRING EDITION VOLUME 13 · N0. 2 · 2006 SUPPORTED BY OF FLORIDA · LOS ALAMOS NATIONAL LABORATORY Pulsed Field Facility: Heat caPacity in tHe 20 t dilution ReFRigeRatoR tRiPle Resonance PRobe #12;NHMFLREPORTS C O N T E N T S Published by: National High Magnetic Field

  8. Novel Laser-Based Manufacturing of nano-LiFePO4-Based Materials for High Power Li Ion Batteries

    E-Print Network [OSTI]

    Horne, Craig R.; Jaiswal, Abhishek; Chang, On; Crane, S.; Doeff, Marca M.; Wang, Emile

    2006-01-01T23:59:59.000Z

    NanoParticle Manufacturing (NPM™), has been used tomaterials synthesized by the NPM™ process (branded as nPWR™)phosphoric acid into an NPM™ reactor. The powder collected

  9. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdfBreaking of Blythe Solar Power ProjectHawai'iPresentedHighHighBOP and Fuel

  10. Manufacturing capabilities of high power electron beam furnaces for melting ignots to 40 tons in weight

    SciTech Connect (OSTI)

    Boiko, Ju.P.; Braim, V.P.; Kormitch, A.T.; Zorin, G.V.; Kostenuk, Ju.V.; Nikitin, V.S.; Pokrovsky, S.V.

    1994-12-31T23:59:59.000Z

    A tendency to using special technologies of melting steels and alloys to get large ingots free of macrodefects and shrinking shells used to provide defectless products, ensuring an increase of ingot-to-product yield is well known. The electron beam furnace process improves the economical efficiency of production of large ingots, slabs for rolling mills, where high quality of special purpose steels and alloys is required. Metals, made by means of electron beam melting can be used for power, nuclear and chemical machine-buildings, aircraft and automotive, instrument and bearing productions, injection moulds and moulds for cold rollings, magnetic and titanium alloys, ship shafts, propellers and high speed power turbine parts. Melting technologies, which is one of the most important stages in production of steels and alloys, predetermines a required quality of metals and alloys to get the following characteristics of remelted metals: impact strength; isotropy of properties in central and surface zones of ingots; fatigue strength and resistance under mechanical and heat loads; corrosion resistance to attack by aggressive media; and polishing properties. The furnace is equipped with five electron beam guns, type EH-1200/50 and pumps for pumping out cavities of technological equipments: melting and ingot chambers, charging devices.

  11. NATIONAL HIGH MAGNETIC FIELD LABORATORY REPORTSSPECIAL EDITION VOLUME 13 N0. 1 2006

    E-Print Network [OSTI]

    Weston, Ken

    , and Geochemistry 16 MAGNET SCIENCE & TECHNOLOGY Engineering Materials, Instrumentation, and Magnet Technology 20NATIONAL HIGH MAGNETIC FIELD LABORATORY REPORTSSPECIAL EDITION VOLUME 13 · N0. 1 · 2006 SUPPORTED HIGHLIGHTS FROM Life Sciences Chemistry Magnet Science & Technology Condensed Matter Page 15 #12;NHMFLREPORTS

  12. Using Photorealistic RenderManTM High-Quality Direct Volume Rendering

    E-Print Network [OSTI]

    Bailey, Mike

    1 Using Photorealistic RenderManTM for High-Quality Direct Volume Rendering Cyrus Jam Mike Bailey With the success of Pixar's recent feature films, everyone knows RenderMan to be the leading photorealistic renderer for animation and entertainment. What most people don't know is that it can also be used quite

  13. ARTIFACT FORMATION IN HIGH VOLUME SAMPLING OF VOC's AND SOLID ORGANIC COMPOUNDS.

    E-Print Network [OSTI]

    Boyer, Edmond

    when sampling polluted air. Purified air containing 180 ppbv ozone seems to destroy PAH according Atmospheriques, Boite 7059, UNIVERSITE PARIS 7, 2, place Jussieu, 75251 PARIS Cedex 05 ABSTRACT Pollutants from well äs solid (SOC's) organic compounds. High volume samplers are commonly used m air quality

  14. Economic and technological advantages of using high speed sintering as a rapid manufacturing alternative in footwear applications

    E-Print Network [OSTI]

    Vasquez, Mike (George Mike)

    2009-01-01T23:59:59.000Z

    Rapid manufacturing is a family of technologies that employ additive layer deposition techniques to construct parts from computer based design models.[2] These parts can then be used as prototypes or finished goods. One ...

  15. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    SciTech Connect (OSTI)

    Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

    1994-03-01T23:59:59.000Z

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II.

  16. Additive Manufacturing: Implications on Research and Manufacturing

    E-Print Network [OSTI]

    Crawford, T. Daniel

    Additive Manufacturing: Implications on Research and Manufacturing With recent developments, etc.), additive manufacturing (AM) has the potential to become a transformative technology in innovation-based manufacturing. Agencies such as the Department of Defense, the National Science Foundation

  17. Manufacturing Cost Analysis of Novel Steel/Concrete Composite Vessel for Stationary Storage of High-Pressure Hydrogen

    SciTech Connect (OSTI)

    Feng, Zhili [ORNL; Zhang, Wei [ORNL; Wang, Jy-An John [ORNL; Ren, Fei [ORNL

    2012-09-01T23:59:59.000Z

    A novel, low-cost, high-pressure, steel/concrete composite vessel (SCCV) technology for stationary storage of compressed gaseous hydrogen (CGH2) is currently under development at Oak Ridge National Laboratory (ORNL) sponsored by DOE s Fuel Cell Technologies (FCT) Program. The SCCV technology uses commodity materials including structural steels and concretes for achieving cost, durability and safety requirements. In particular, the hydrogen embrittlement of high-strength low-alloy steels, a major safety and durability issue for current industry-standard pressure vessel technology, is mitigated through the use of a unique layered steel shell structure. This report presents the cost analysis results of the novel SCCV technology. A high-fidelity cost analysis tool is developed, based on a detailed, bottom-up approach which takes into account the material and labor costs involved in each of the vessel manufacturing steps. A thorough cost study is performed to understand the SCCV cost as a function of the key vessel design parameters, including hydrogen pressure, vessel dimensions, and load-carrying ratio. The major conclusions include: The SCCV technology can meet the technical/cost targets set forth by DOE s FCT Program for FY2015 and FY2020 for all three pressure levels (i.e., 160, 430 and 860 bar) relevant to the hydrogen production and delivery infrastructure. Further vessel cost reduction can benefit from the development of advanced vessel fabrication technologies such as the highly automated friction stir welding (FSW). The ORNL-patented multi-layer, multi-pass FSW can not only reduce the amount of labor needed for assembling and welding the layered steel vessel, but also make it possible to use even higher strength steels for further cost reductions and improvement of vessel structural integrity. It is noted the cost analysis results demonstrate the significant cost advantage attainable by the SCCV technology for different pressure levels when compared to the industry-standard pressure vessel technology. The real-world performance data of SCCV under actual operating conditions is imperative for this new technology to be adopted by the hydrogen industry for stationary storage of CGH2. Therefore, the key technology development effort in FY13 and subsequent years will be focused on the fabrication and testing of SCCV mock-ups. The static loading and fatigue data will be generated in rigorous testing of these mock-ups. Successful tests are crucial to enabling the near-term impact of the developed storage technology on the CGH2 storage market, a critical component of the hydrogen production and delivery infrastructure. In particular, the SCCV has high potential for widespread deployment in hydrogen fueling stations.

  18. Lean manufacturing in a semiconductor environment : production leveling

    E-Print Network [OSTI]

    Subramanian, Nima

    2007-01-01T23:59:59.000Z

    Intel Corporation's Fab17 located at Hudson, MA underwent a large scale manufacturing ramp-up, increasing its production volume by over 50%. As a result of this manufacturing ramp-up, the factory is faced with various ...

  19. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment3311, 3312), October 2012 (MECS 2006) |Footprints Scopeto DOE

  20. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Better Plants Challenge Manufacturing R&D Facilities Manufacturing Demonstration Facility Manufacturing Institutes National Additive Manufacturing Innovation Institute - Pilot Now...

  1. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on...

  2. Volume-scalable high-brightness three-dimensional visible light source

    DOE Patents [OSTI]

    Subramania, Ganapathi; Fischer, Arthur J; Wang, George T; Li, Qiming

    2014-02-18T23:59:59.000Z

    A volume-scalable, high-brightness, electrically driven visible light source comprises a three-dimensional photonic crystal (3DPC) comprising one or more direct bandgap semiconductors. The improved light emission performance of the invention is achieved based on the enhancement of radiative emission of light emitters placed inside a 3DPC due to the strong modification of the photonic density-of-states engendered by the 3DPC.

  3. Lean manufacturing system design and value stream management in a high-mix, low-volume environment

    E-Print Network [OSTI]

    Gates, Matthew David, 1973-

    2004-01-01T23:59:59.000Z

    Value Stream Mapping is a powerful tool for identifying sources of waste and for creating the vision for the future state of a production system. As a management tool, however, it lacks in specific focus of roles, ...

  4. Multiple-part-type systems in high volume manufacturing : long-term capacity planning & time-based production control

    E-Print Network [OSTI]

    Hua, Xia, M. Eng. Massachusetts Institute of Technology

    2008-01-01T23:59:59.000Z

    This project examines a production station that faces fluctuating demand with seasonal pattern. The cumulative capacity exceeds the cumulative demand in a one year period; however, its weekly capacity is not able to meet ...

  5. Characterization of the thermo-mechanical behaviour of Hemp fibres intended for the manufacturing of high performance composites.

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Characterization of the thermo-mechanical behaviour of Hemp fibres intended for the manufacturing-mechanical behaviour of hemp fibres (Cannabis sativa L.) is investigated by means of a Dynamic Mechanical Analyser, in the material's organisation. In addition, the behaviour of hemp fibres is affected by temperature, which acts

  6. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger [University of Arizona

    2014-12-17T23:59:59.000Z

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test

  7. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 2

    SciTech Connect (OSTI)

    Not Available

    1994-04-01T23:59:59.000Z

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Document (S/RID) is contained in multiple volumes. This document (Volume 2) presents the standards and requirements for the following sections: Quality Assurance, Training and Qualification, Emergency Planning and Preparedness, and Construction.

  8. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 5

    SciTech Connect (OSTI)

    Not Available

    1994-04-01T23:59:59.000Z

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 5) outlines the standards and requirements for the Fire Protection and Packaging and Transportation sections.

  9. Glass Property Data and Models for Estimating High-Level Waste Glass Volume

    SciTech Connect (OSTI)

    Vienna, John D.; Fluegel, Alexander; Kim, Dong-Sang; Hrma, Pavel R.

    2009-10-05T23:59:59.000Z

    This report describes recent efforts to develop glass property models that can be used to help estimate the volume of high-level waste (HLW) glass that will result from vitrification of Hanford tank waste. The compositions of acceptable and processable HLW glasses need to be optimized to minimize the waste-form volume and, hence, to save cost. A database of properties and associated compositions for simulated waste glasses was collected for developing property-composition models. This database, although not comprehensive, represents a large fraction of data on waste-glass compositions and properties that were available at the time of this report. Glass property-composition models were fit to subsets of the database for several key glass properties. These models apply to a significantly broader composition space than those previously publised. These models should be considered for interim use in calculating properties of Hanford waste glasses.

  10. Steam Champions in Manufacturing 

    E-Print Network [OSTI]

    Russell, C.

    2001-01-01T23:59:59.000Z

    Steanl Flow ? Analyze pressure reduction options: none, use boiler controls or PRVs, Through PRVs use backpressure turbines Recover & Utilize ? Maximize volume of condensate recovered and utilized Available Condensate Use High Pressure ? Maximize...

  11. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31T23:59:59.000Z

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  12. Spatial Filter with Volume Gratings for High-peak-power Multistage Laser Amplifiers

    E-Print Network [OSTI]

    Tan, Yi-zhou; Zheng, Guang-wei; Shen, Ben-jian; Pan, Heng-yue; Li, Liu

    2012-01-01T23:59:59.000Z

    The regular spatial filters comprised of lens and pinhole are essential component in high power laser systems, such as lasers for inertial confinement fusion, nonlinear optical technology and directed-energy weapon. On the other hand the pinhole is treated as a bottleneck of high power laser due to harmful plasma created by the focusing beam. In this paper we present a spatial filter based on angular selectivity of Bragg diffraction grating to avoid the harmful focusing effect in the traditional pinhole filter. A spatial filter consisted of volume phase gratings in two-pass amplifier cavity were reported. Two-dimensional filter was proposed by using single Pi-phase-shifted Bragg grating, numerical simulation results shown that its angular spectrum bandwidth can be less than 160urad. The angular selectivity of photo-thermo-refractive glass and RUGATE film filters, construction stability, thermal stability and the effects of misalignments of gratings on the diffraction efficiencies under high-pulse-energy laser...

  13. A High Performance Computing Platform for Performing High-Volume Studies With Windows-based Power Grid Tools

    SciTech Connect (OSTI)

    Chen, Yousu; Huang, Zhenyu

    2014-08-31T23:59:59.000Z

    Serial Windows-based programs are widely used in power utilities. For applications that require high volume simulations, the single CPU runtime can be on the order of days or weeks. The lengthy runtime, along with the availability of low cost hardware, is leading utilities to seriously consider High Performance Computing (HPC) techniques. However, the vast majority of the HPC computers are still Linux-based and many HPC applications have been custom developed external to the core simulation engine without consideration for ease of use. This has created a technical gap for applying HPC-based tools to today’s power grid studies. To fill this gap and accelerate the acceptance and adoption of HPC for power grid applications, this paper presents a prototype of generic HPC platform for running Windows-based power grid programs on Linux-based HPC environment. The preliminary results show that the runtime can be reduced from weeks to hours to improve work efficiency.

  14. A High-Order Finite-Volume Algorithm for Fokker-Planck Collisions in Magnetized Plasmas

    SciTech Connect (OSTI)

    Xiong, Z; Cohen, R H; Rognlien, T D; Xu, X Q

    2007-04-18T23:59:59.000Z

    A high-order finite volume algorithm is developed for the Fokker-Planck Operator (FPO) describing Coulomb collisions in strongly magnetized plasmas. The algorithm is based on a general fourth-order reconstruction scheme for an unstructured grid in the velocity space spanned by parallel velocity and magnetic moment. The method provides density conservation and high-order-accurate evaluation of the FPO independent of the choice of the velocity coordinates. As an example, a linearized FPO in constant-of-motion coordinates, i.e. the total energy and the magnetic moment, is developed using the present algorithm combined with a cut-cell merging procedure. Numerical tests include the Spitzer thermalization problem and the return to isotropy for distributions initialized with velocity space loss cones. Utilization of the method for a nonlinear FPO is straightforward but requires evaluation of the Rosenbluth potentials.

  15. Using electrochemical separation to reduce the volume of high-level nuclear waste

    SciTech Connect (OSTI)

    Slater, S.A.; Gay, E.C.

    1998-07-01T23:59:59.000Z

    Argonne National Laboratory (ANL) has developed an electrochemical separation technique called electrorefining that will treat a variety of metallic spent nuclear fuel and reduce the volume of high-level nuclear waste that requires disposal. As part of that effort, ANL has developed a high throughput electrorefiner (HTER) that has a transport rate approximately three times faster than electrorefiners previously developed at ANL. This higher rate is due to the higher electrode surface area, a shorter transport path, and more efficient mixing, which leads to smaller boundary layers about the electrodes. This higher throughput makes electrorefining an attractive option in treating Department of Energy spent nuclear fuels. Experiments have been done to characterize the HTER, and a simulant metallic fuel has been successfully treated. The HTER design and experimental results is discussed.

  16. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Ludtka, Gail Mackiewicz- [ORNL; Chourey, Aashish [American Magnetics Inc.

    2010-08-01T23:59:59.000Z

    As the original magnet designer and manufacturer of ORNL s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL s Materials Processing Group s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  17. Wide-bandgap semiconductors for high power, high frequency and high temperature. Materials Research Society symposium proceedings Volume 512

    SciTech Connect (OSTI)

    DenBaars, S.; Palmour, J.; Shur, M.; Spencer, M. [eds.

    1997-07-01T23:59:59.000Z

    Wide-bandgap semiconductors have a long and illustrious history, starting with the first paper on SiC light-emitting diodes published in 1907. In the last few years, however, interest in wide-bandgap semiconductors has skyrocketed. Improved material quality, important breakthroughs both in SiC and GaN technologies, and the emergence of blue GaN-based lasers, have stimulated this progress. To provide a fairly complete and up-to-date picture of this important field, most of the work presented at the conference is included in the volume. In addition, invited papers present an excellent overview of the current state of the art and offer projections for future developments. Topics include: GaN materials and devices; crystal growth; SiC materials and devices; characterization of wide-bandgap semiconductors; and processing characterization and properties of wide-bandgap materials.

  18. A Vehicle Manufacturer’s Perspective on Higher-Octane Fuels

    Broader source: Energy.gov [DOE]

    Breakout Session 1C—Fostering Technology Adoption I: Building the Market for Renewables with High Octane Fuels A Vehicle Manufacturer’s Perspective on Higher-Octane Fuels Tom Leone, Technical Expert, Powertrain Evaluation and Analysis, Ford Motor Company

  19. Proceedings of the 1984 workshop on high-energy excitations in condensed matter. Volume I

    SciTech Connect (OSTI)

    Silver, R.N. (comp.)

    1984-12-01T23:59:59.000Z

    This volume covers neutron scattering inelastic instrumentation, x-ray scattering inelastic instrumentation, and magnetic excitations. (GHT)

  20. A high resolution finite volume method for efficient parallel simulation of casting processes on unstructured meshes

    SciTech Connect (OSTI)

    Kothe, D.B.; Turner, J.A.; Mosso, S.J. [Los Alamos National Lab., NM (United States); Ferrell, R.C. [Cambridge Power Computer Assoc. (United States)

    1997-03-01T23:59:59.000Z

    We discuss selected aspects of a new parallel three-dimensional (3-D) computational tool for the unstructured mesh simulation of Los Alamos National Laboratory (LANL) casting processes. This tool, known as {bold Telluride}, draws upon on robust, high resolution finite volume solutions of metal alloy mass, momentum, and enthalpy conservation equations to model the filling, cooling, and solidification of LANL castings. We briefly describe the current {bold Telluride} physical models and solution methods, then detail our parallelization strategy as implemented with Fortran 90 (F90). This strategy has yielded straightforward and efficient parallelization on distributed and shared memory architectures, aided in large part by new parallel libraries {bold JTpack9O} for Krylov-subspace iterative solution methods and {bold PGSLib} for efficient gather/scatter operations. We illustrate our methodology and current capabilities with source code examples and parallel efficiency results for a LANL casting simulation.

  1. A comparison of the heat transfer capabilities of two manufacturing methods for high heat flux water-cooled devices

    SciTech Connect (OSTI)

    McKoon, R.H.

    1986-10-01T23:59:59.000Z

    An experimental program was undertaken to compare the heat transfer characteristics of water-cooled copper devices manufactured via conventional drilled passage construction and via a technique whereby molten copper is cast over a network of preformed cooling tubes. Two similar test blocks were constructed; one using the drilled passage technique, the other via casting copper over Monel pipe. Each test block was mounted in a vacuum system and heated uniformly on the top surface using a swept electron beam. From the measured absorbed powers and resultant temperatures, an overall heat transfer coefficient was calculated. The maximum heat transfer coefficient calculated for the case of the drilled passage test block was 2534 Btu/hr/ft/sup 2///sup 0/F. This corresponded to an absorbed power density of 320 w/cm/sup 2/ and resulted in a maximum recorded copper temperature of 346/sup 0/C. Corresponding figures for the cast test block were 363 Btu/hr/ft/sup 2///sup 0/F, 91 w/cm/sup 2/, and 453/sup 0/C.

  2. Manufacturing Innovation in the DOE

    Broader source: Energy.gov (indexed) [DOE]

    Robert McEwan GE America Makes The National Accelerator for Additive Manufacturing & 3D Printing Advanced Manufacturing Office (AMO) manufacturing.energy.gov 13 Manufacturing...

  3. Effects of High-Altitude Electromagnetic Pulse (HEMP) on the Northern Telecom Inc. DMS-100 (trademark) switch. Volume 2. Test program. Final report

    SciTech Connect (OSTI)

    Not Available

    1988-09-01T23:59:59.000Z

    This report is part of a three volume set that presents the results of simulated High-Altitude Electromagnetic Pulse (HEMP) testing of a DMS-100 Switching System. This volume is a detailed description of the test procedures, test results, and the mitigation alternatives evaluated. This volume also presents a discussion of the conclusion and recommendations of the program.

  4. Effects of High-Altitude Electromagnetic Pulse (HEMP) on the Northern Telecom Inc. DMS-100 (trademark) switch. Volume 3. Data analysis. Final report

    SciTech Connect (OSTI)

    Not Available

    1988-09-01T23:59:59.000Z

    This report is part of a three volume set that presents the results of simulated High-Altitude Electromagnetic Pulse (HEMP) testing of a DMS-100 Switching System. This volume describes the post test analysis of the measured electromagnetic fields and induced transients. This volume also includes a comparison of the characteristic attributes of the various simulator environments.

  5. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Broader source: Energy.gov (indexed) [DOE]

    Thrust Advanced Manufacturing Office Identify timely, high-impact, foundational clean energy technologies with the potential to transform energy use and accelerate their...

  6. The effect of high-pressure injection of gas on the reservoir volume factor of a crude oil 

    E-Print Network [OSTI]

    Honeycutt, Baxter Bewitt

    1957-01-01T23:59:59.000Z

    THE EFFECT OF HIGH-PRESSURE INJECTION OF GAS ON THE RESERVOIR VOLUME FACTOR OF A CRUDE OIL A Thesis By+ BAXTER DS'kONEYCUTT o Submitted to the Graduate School of the Agricultural and Mechanical College of Texas in partial fulfillment... of the requirements for the degree of MASTER OF SCIENCE August, i957 Major Subject: Petroleum Engineering THE EFFECT OF HIGH-PRESSURE INJECTION OF GAS ON THE RESERVOIR VOLUME FACTOR OF A CRUDE OIL A Thesis By BAXTER D. HONEYCUTT Appro d as to style...

  7. Novel Laser-Based Manufacturing of nano-LiFePO4-Based Materials for High Power Li Ion Batteries

    E-Print Network [OSTI]

    Horne, Craig R.; Jaiswal, Abhishek; Chang, On; Crane, S.; Doeff, Marca M.; Wang, Emile

    2006-01-01T23:59:59.000Z

    II “Olivines in Lithium Batteries” The Beckman Institute,for High Power Li Ion Batteries C.R. Horne 1 , A. Jaiswal

  8. Method for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>1.0E4)

    DOE Patents [OSTI]

    Nikolic, Rebecca J.; Conway, Adam M.; Heineck, Daniel; Voss, Lars F.; Wang, Tzu Fang; Shao, Qinghui

    2013-10-15T23:59:59.000Z

    Methods for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>10.sup.4) are provided. A structure is provided that includes a p+ region on a first side of an intrinsic region and an n+ region on a second side of the intrinsic region. The thickness of the intrinsic region is minimized to achieve a desired gamma discrimination factor of at least 1.0E+04. Material is removed from one of the p+ region or the n+ region and into the intrinsic layer to produce pillars with open space between each pillar. The open space is filed with a neutron sensitive material. An electrode is placed in contact with the pillars and another electrode is placed in contact with the side that is opposite of the intrinsic layer with respect to the first electrode.

  9. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Lutdka, G. M.; Chourey, A. (American Magnetics, Inc.)

    2010-05-12T23:59:59.000Z

    As the original magnet designer and manufacturer of ORNL’s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL’s Materials Processing Group’s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  10. Feasibility of high volume sampling for determination of total suspended particulate matter and trace metals

    SciTech Connect (OSTI)

    van der Meulen, A.; Hofschreuder, P.; van de Vate, J.F.; Oeseburg, F.

    1984-02-01T23:59:59.000Z

    The feasibility of the high volume sampling method (HVS) in extended control networks for the routine determination of total suspended particulate matter and trace metals, particularly traffic lead, has been explored. The HVS coarse particle sampling effectiveness obtained in wind tunnel studies is assumed to be indicative of the effectiveness under typical ambient meteorological conditions. For TSP, available data indicate the mass of the coarse fraction above 5 ..mu..m to range between about 10% and 90% of the total mass. Subsequently, when sampling TSP the total mass can be underestimated by up to appoximately 30%; the corresponding standard deviation is as high as approximately 15%. Differences in coarse particle sampling characteristics can result in systematic inter-HVS deviations up to 20% of the total mass. Traffic lead consists of a direct automotive tailpipe component (by and large below 30 ..mu..m) and a vehicular resuspended one (some 100-300 ..mu..m). Near the road the total (i.e., direct + resuspended) mass of traffic lead collected ranges from 70% to 120% of the direct automotive emissions; the corresponding TSP standard deviation can be as high as 15% owing to the contribution of resuspended lead. Away from the road (>50m) the resuspended component is depleted substantially due to deposition. Subsequently, the mass collected ranges between 70% and 110% of the direct lead; the standard deviation can be as high as 10%. The evaluation of the applicability of HVS under extreme wind speed situations is beyond the scope of this work. Under such conditions the coarse particle sampling effectiveness could be affected considerably. Hence under extreme situations the applicability of HVS should be left to the discretion of the user. 33 references.

  11. Faculty Position in Multi-scale Manufacturing Technologies

    E-Print Network [OSTI]

    Psaltis, Demetri

    -precision additive manufacturing technologies; · multi-scale micro-precision manufacturing; · high throughput. Christian Enz Search Committee Chair E-mail: manufacturing-search@epfl.ch For additional information on EPFLFaculty Position in Multi-scale Manufacturing Technologies at the Ecole polytechnique fédérale de

  12. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01T23:59:59.000Z

    manufacturing of metal components suffers from low production rates and high energy intensity due to the use of lasers

  13. Manufacturing Demonstration Facility

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn12electron 9Novemberutilities and aHistoricMannManufacturing

  14. Requirements & Status for Volume Fuel Cell Manufacturing

    E-Print Network [OSTI]

    Sampling to SPC ­Measurement System Variability: Six Sigma capability Automotive Customer ­APQP ­Certificate of Compliance ­Capable and Controlled Processes ­Process and Designs Verified and Validated to meet Automotive Application Requirements ­PPAP (part Submission Warrant

  15. Characterization of the thermo-mechanical behaviour of Hemp fibres intended for the manufacturing oh high performance composites

    E-Print Network [OSTI]

    Placet, Vincent

    2009-01-01T23:59:59.000Z

    In this paper, the thermo-mechanical behaviour of hemp fibres (Cannabis sativa L.) is investigated using a Dynamic Mechanical Analyser. Experiments are performed at a frequency of 1 Hz in the temperature range of 20 to 220\\degree C. When a periodic solicitation is applied to an elementary fibre, an increase of the fibre rigidity and a reduction of the damping capacity are observed. These evolutions aim at stabilization after an identified number of cycles, traducing a phenomenon of "adaptation". This specific mechanical behaviour certainly involves biochemical and/or structural modifications in the material organisation as microfibrils reorientation. In addition, the behaviour of hemp fibres is affected by temperature. Temperature acts as an activation factor but also as a degradation factor of the viscoelastic properties of fibres. The rigidity and the endurance of fibres are highly affected by thermal treatment at temperature above 150\\degree C to 180\\degree C. Taking into account these results, polypropyle...

  16. Fuel Cell Manufacturing Diagnostic Techniques: IR Thermography with Reactive Flow through Excitation

    SciTech Connect (OSTI)

    Manak, A. J.; Ulsh, M.; Bender, G.

    2012-01-01T23:59:59.000Z

    While design and material considerations for PEMFCs have a large impact on cost, it is also necessary to consider a transition to high volume production of fuel cell systems, including MEA components, to enable economies of scale and reduce per unit cost. One of the critical manufacturing tasks is developing and deploying techniques to provide in?process measurement of fuel cell components for quality control. This effort requires a subsidiary task: The study of the effect of manufacturing defects on performance and durability with the objective to establish validated manufacturing tolerances for fuel cell components. This work focuses on the development of a potential quality control method for gas diffusion electrodes (GDEs). The method consists of infrared (IR) thermography combined with reactive flow through (RFT) excitation. Detection of catalyst loading reduction defects in GDE catalyst layers will be presented.

  17. Manufacturing for the Hydrogen Economy Manufacturing Research & Development

    E-Print Network [OSTI]

    to coordinate and leverage the current federal efforts focused on manufacturability issues such as low-cost of the hydrogen and fuel cell technologies needed to move the United States toward a future hydrogen economy of a hydrogen energy economy, moving from today's laboratory-scale fabrication technologies to high

  18. RRR Niobium Manufacturing Experience

    SciTech Connect (OSTI)

    Graham, Ronald A. [ATI Wah Chang, An Allegheny Technologies Company, Albany, Oregon 97321 (United States)

    2007-08-09T23:59:59.000Z

    ATI Wah Chang has been manufacturing RRR niobium for more than 30 years using electron beam melting techniques. Fabricated forms include plate, sheet, foil, bar, rod and tubing. This paper provides manufacturing information.

  19. The Advanced Manufacturing Partnership

    E-Print Network [OSTI]

    Das, Suman

    ;ve Manufacturing Technologies (led by Dow, Honeywell and MIT) Manufacturing Ins;tutes (led, Honeywell and MIT GOALS § To launch public-private ini:a:ves to advance transforma

  20. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    SciTech Connect (OSTI)

    Yakovleva, Marina

    2012-12-31T23:59:59.000Z

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  1. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M [Los Alamos National Laboratory

    2012-08-01T23:59:59.000Z

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  2. Manufacturing Battle Creek

    E-Print Network [OSTI]

    de Doncker, Elise

    to the manufacturing sector in Western Michigan. In addition to serving as director of the MRC, Dr. Patten is alsoManufacturing Research Center Kalamazoo Battle Creek The College of Engineering and Applied Sciences The Supporting manufacturing industries by providing opportunities for collaboration with faculty

  3. Worker rights protection in Mexico's Silicon Valley : confronting low-road labor practices in high-tech manufacturing through antagonistic collaboration

    E-Print Network [OSTI]

    Salazar Salame, Héctor

    2011-01-01T23:59:59.000Z

    Front and center against a backdrop of globalization and the ensuing outsourcing of manufacturing activities to low-income countries, has been a growing interest from scholars regarding the protection of labor rights and ...

  4. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1996-01-01T23:59:59.000Z

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  5. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 7. Revision 1

    SciTech Connect (OSTI)

    Burt, D.L.

    1994-04-01T23:59:59.000Z

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 7) presents the standards and requirements for the following sections: Occupational Safety and Health, and Environmental Protection.

  6. The Influence of Prostate Volume on Outcome After High-Dose-Rate Brachytherapy Alone for Localized Prostate Cancer

    SciTech Connect (OSTI)

    Le, Hien, E-mail: hien.le@health.sa.gov.au; Rojas, Ana; Alonzi, Roberto; Hughes, Robert; Ostler, Peter; Lowe, Gerry; Bryant, Linda; Hoskin, Peter

    2013-10-01T23:59:59.000Z

    Objective: To determine whether late genitourinary toxicity, biochemical control of prostate cancer, and dosimetric parameters in patients with large prostate glands is different from those variables in men with smaller glands after treatment with high-dose-rate brachytherapy alone (HDR-BT). Methods: From November 2003 to July 2009, 164 patients with locally advanced prostate carcinoma were sequentially enrolled and treated with 34 or 36 Gy in 4 fractions and 31.5 Gy in 3 fractions of {sup 192}Ir HDR-BT alone. The median follow-up time was 71 months. Gland size was not considered in the selection criteria for this study. Estimates of freedom from biochemical relapse (FFbR) and late morbidity, stratified by median clinical target volume (CTV), were obtained, and differences were compared. Results: The median CTV volume was 60 cc (range, 15-208 cc). Dose–volume parameters D90 and V100 (ie, minimum dose to 90% of the prostate volume and volume receiving 100% of the prescribed isodose) achieved in patients with glands ?60 cc were not significantly different from those with glands <60 cc (P?.2). Nonetheless, biochemical control in patients with larger CTV was significantly higher (91% vs 78% at 6 years; P=.004). In univariate and multivariate analysis, CTV was a significant predictor for risk of biochemical relapse. This was not at the expense of an increase in either moderate (P=.6) or severe (P=.3) late genitourinary toxicity. The use of hormonal therapy was 17% lower in the large gland group (P=.01). Conclusions: Prostate gland size does not affect dosimetric parameters in HDR-BT assessed by D90 and V100. In patients with larger glands, a significantly higher biochemical control of disease was observed, with no difference in late toxicity. This improvement cannot be attributed to differences in dosimetry. Gland size should not be considered in the selection of patients for HDR-BT.

  7. An improved equation of state for molal volumes of liquid hydrocarbons at high temperatures and pressure

    E-Print Network [OSTI]

    Latimer, James K

    1964-01-01T23:59:59.000Z

    equation for the variation of pressure, volume, and temperature is that of Kammerlingh-Onnes. It is written I5 PV = RT(l +~BT +MCT + ) yz where B(T), C(T), etc. are functions of temperature. The Wohl equation of state, an Intermediate between the van...

  8. High-Btu gas from peat. Feasibility study. Volume II. Executive summary

    SciTech Connect (OSTI)

    Not Available

    1984-01-01T23:59:59.000Z

    In September 1980, the US Department of Energy awarded a grant to the Minnesota Gas Company (Minnegasco) to evaluate the commercial, technical, economic, and environmental viability of producing 80 million Standard Cubic Feet per day (SCF/day) of substitute natural gas (SNG) from peat. Minnegasco assigned the work for this study to a project team consisting of the following organizations: Dravo Engineers and Constructors for the design, engineering and economic evaluation of peat harvesting, dewatering, and gasification systems; Ertec, Inc. for environmental and socioeconomic analyses; Institute of Gas Technology for gasification process information, and technical and engineering support; and Deloitte Haskins and Sells for management advisory support. This report presents the work performed by Dravo Engineers and Constructors to meet the requirements of: Task 1, peat harvesting; Task 2, peat dewatering; Task 3, peat gasification; Task 4, long lead items; and Task 9.1, economic analysis. The final report comprises three volumes, the first is the Executive Summary. This Volume II contains all of the text of the report, and Volume III includes all of the specifications, drawings, and appendices applicable to the project. Contents of Volume II are: introduction; project scope and objectives; commercial plant description; engineering specifications; design and construction schedules; capital cost estimates; operating cost estimates; financial analysis; and future areas for investigation. 15 figures, 17 tables.

  9. High-Btu gas from peat. Feasibility study. Volume I. Executive summary

    SciTech Connect (OSTI)

    Not Available

    1984-01-01T23:59:59.000Z

    In September, 1980, the US Department of Energy awarded a grant to the Minnesota Gas Company (Minnegasco) to evaluate the commercial, technical, economic, and environmental viability of producing 80 million Standard Cubic Feet per day (SCF/day) of substitute natural gas (SNG) from peat. Minnegasco assigned the work for this study to a project team consisting of the following organizations: Dravo Engineers and Constructors for the design, engineering and economic evaluation of peat harvesting, dewatering, and gasification systems; Ertec, Inc. for environmental and socioeconomic analyses; Institute of Gas Technology for gasification process information, and technical and engineering support; and Deloitte Haskins and Sells for management advisory support. This report presents the work performed by Dravo Engineers and Constructors to meet the requirements of: Task 1, peat harvesting; Task 2, peat dewatering; Task 3, peat gasification; Task 4, long lead items; and Task 9.1, economic analysis. The final report comprises three volumes, the first of which is this Executive Summary. Subsequent volumes include Volume II which contains all of the text of the report, and Volume III which includes all of the specifications, drawings, and appendices applicable to the project. As part of this study, a scale model of the proposed gasification facility was constructed. This model was sent to Minnegasco, and photographs of the model are included at the end of this summary.

  10. Effects of High-Altitude Electromagnetic Pulse (HEMP) on the Northern Telecom Inc. DMS-100 (trademark) switch. Volume 1. Executive summary. Final report

    SciTech Connect (OSTI)

    Not Available

    1988-09-01T23:59:59.000Z

    This report is part of a three volume set that presents the results of simulated High Altitude Electromagnetic Pulse (HEMP) testing of a DMS-100 switching system. This volume presents a brief discussion of the test events and the test results, and summarizes the conclusions and recommendations of the test program. Volume II is a detailed description of the test procedures, the test results, and the mitigation alternatives evaluated. Volume II also presents a discussion of the conclusions and recommendations of the program. Volume III describes the post-test analysis of the measured electromagnetic fields and induced transients. Volume III also includes a comparison of the characteristic attributes of the various simulator environments.

  11. Agile manufacturing from a statistical perspective

    SciTech Connect (OSTI)

    Easterling, R.G. [Sandia National Labs., Albuquerque, NM (United States). New Initiatives Dept.

    1995-10-01T23:59:59.000Z

    The objective of agile manufacturing is to provide the ability to quickly realize high-quality, highly-customized, in-demand products at a cost commensurate with mass production. More broadly, agility in manufacturing, or any other endeavor, is defined as change-proficiency; the ability to thrive in an environment of unpredictable change. This report discusses the general direction of the agile manufacturing initiative, including research programs at the National Institute of Standards and Technology (NIST), the Department of Energy, and other government agencies, but focuses on agile manufacturing from a statistical perspective. The role of statistics can be important because agile manufacturing requires the collection and communication of process characterization and capability information, much of which will be data-based. The statistical community should initiate collaborative work in this important area.

  12. Manufacturing Industrial Development for the Alternative Energy Systems-Final Report

    SciTech Connect (OSTI)

    Dr. Chuck Ryan, National Center for Manufacturing Sciences; Dr. Dawn White, Accio Energy; Mr. Duncan Pratt, General Electric Global Research

    2013-01-30T23:59:59.000Z

    NCMS identified and developed critical manufacturing technology assessments vital to the affordable manufacturing of alternative-energy systems. NCMS leveraged technologies from other industrial sectors and worked with our extensive member organizations to provide DOE with two projects with far-reaching impact on the generation of wind energy. In the response for a call for project ideas, 26 project teams submitted ideas. Following a detailed selection criteria, two projects were chosen for development: Advanced Manufacturing for Modular Electro-kinetic (E-K) Wind Energy Conversion Technology - The goal of this project was to demonstrate that a modular wind energy technology based on electrohydrodynamic wind energy principles and employing automotive heritage high volume manufacturing techniques and modular platform design concepts can result in significant cost reductions for wind energy systems at a range of sizes from 100KW to multi-MW. During this program, the Accio/Boeing team made major progress on validating the EHD wind energy technology as commercially viable in the wind energy sector, and moved along the manufacturing readiness axis with a series of design changes that increased net system output. Hybrid Laser Arc Welding for Manufacture of Wind Towers - The goal of this research program was to reduce the cost of manufacturing wind towers through the introduction of hybrid laser arc welding (HLAW) into the supply chain for manufacturing wind towers. HLAW has the potential to enhance productivity while reducing energy consumption to offset the foreign low-cost labor advantage and thereby enhance U.S. competitiveness. HLAW technology combines laser welding and arc welding to produce an energy efficient, high productivity, welding process for heavy manufacturing. This process leverages the ability of a laser to produce deep weld penetration and the ability of gas metal arc welding (GMAW) to deposit filler material, thereby producing stable, high quality, welds on joints with gaps and mismatches typical of those seen in heavy manufacturing. Wind towers utilize varying thicknesses of steel throughout their structures to meet the mechanical load requirements while keeping material costs low. A typical tower might have as many as twelve different material thicknesses. Joining each thickness requires a unique joint design and welding approach to enable the management of quality, productivity, and mechanical properties. In this program, laser joining of materials with thicknesses ranging from 12mm to 35mm were evaluated against the standard quality and mechanical requirements for General Electric wind tower components. The joining processes demonstrated showed the ability to meet key requirements with the appropriate process controls in place.

  13. High integrity software for nuclear power plants: Candidate guidelines, technical basis and research needs. Main report, Volume 2

    SciTech Connect (OSTI)

    Seth, S.; Bail, W.; Cleaves, D.; Cohen, H.; Hybertson, D.; Schaefer, C.; Stark, G.; Ta, A.; Ulery, B. [Mitre Corp., McLean, VA (United States)

    1995-06-01T23:59:59.000Z

    The work documented in this report was performed in support of the US Nuclear Regulatory Commission to examine the technical basis for candidate guidelines that could be considered in reviewing and evaluating high integrity computer e following software development and assurance activities: Requirements specification; design; coding; verification and validation, inclukding static analysis and dynamic testing; safety analysis; operation and maintenance; configuration management; quality assurance; and planning and management. Each activity (framework element) was subdivided into technical areas (framework subelements). The report describes the development of approximately 200 candidate guidelines that span the entire ran e identification, categorization and prioritization of technical basis for those candidate guidelines; and the identification, categorization and prioritization of research needs for improving the technical basis. The report has two volumes: Volume 1, Executive Summary includes an overview of the framwork and of each framework element, the complete set of candidate guidelines, the results of the assessment of the technical basis for each candidate guideline, and a discussion of research needs that support the regulatory function; this document, Volume 2, is the main report.

  14. MCM-C Multichip Module Manufacturing Guide

    SciTech Connect (OSTI)

    Blazek, R.J.; Kautz, D.R.; Galichia, J.V.

    2000-11-20T23:59:59.000Z

    Honeywell Federal Manufacturing & Technologies (FM&T) provides complete microcircuit capabilities from design layout through manufacturing and final electrical testing. Manufacturing and testing capabilities include design layout, electrical and mechanical computer simulation and modeling, circuit analysis, component analysis, network fabrication, microelectronic assembly, electrical tester design, electrical testing, materials analysis, and environmental evaluation. This document provides manufacturing guidelines for multichip module-ceramic (MCM-C) microcircuits. Figure 1 illustrates an example MCM-C configuration with the parts and processes that are available. The MCM-C technology is used to manufacture microcircuits for electronic systems that require increased performance, reduced volume, and higher density that cannot be achieved by the standard hybrid microcircuit or printed wiring board technologies. The guidelines focus on the manufacturability issues that must be considered for low-temperature cofired ceramic (LTCC) network fabrication and MCM assembly and the impact that process capabilities have on the overall MCM design layout and product yield. Prerequisites that are necessary to initiate the MCM design layout include electrical, mechanical, and environmental requirements. Customer design data can be accepted in many standard electronic file formats. Other requirements include schedule, quantity, cost, classification, and quality level. Design considerations include electrical, network, packaging, and producibility; and deliverables include finished product, drawings, documentation, and electronic files.

  15. Determination of respirable mass concentration using a high volume air sampler and a sedimentation method for fractionation

    SciTech Connect (OSTI)

    Johnson, J.

    1995-12-31T23:59:59.000Z

    A preliminary study of a new method for determining respirable mass concentration is described. This method uses a high volume air sampler and subsequent fractionation of the collected mass using a particle sedimentation technique. Side-by-side comparisons of this method with cyclones were made in the field and in the laboratory. There was good agreement among the samplers in the laboratory, but poor agreement in the field. The effect of wind on the samplers` capture efficiencies is the primary hypothesized source of error among the field results. The field test took place at the construction site of a hazardous waste landfill located on the Hanford Reservation.

  16. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  17. Advanced Materials Manufacturing | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    existing manufacturing industries and result in creative new products. Stronger, more corrosion-resistant and lower cost steel alloys are being developed and commercialized to...

  18. High-temperature gas-cooled reactors: preliminary safety and environmental information document. Volume IV

    SciTech Connect (OSTI)

    Not Available

    1980-01-01T23:59:59.000Z

    Information is presented concerning medium-enriched uranium/thorium once-through fuel cycle; medium-enrichment uranium-233/thorium recycle fuel; high-enrichment uranium-235/thorium recycle (spiked) fuel cycle; high-enrichment uranium-233/thorium recycle (spiked) fuel cycle; and gas-turbine high-temperature gas-cooled reactor.

  19. Manufacturing Licenses Available | Tech Transfer | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Deposition Manufacturing 201303127 Methods and Materials for Room Temperature Polymer Additive Manufacturing 201303140 Reactive Polymer Fused Deposition Manufacturing 201303151...

  20. Manufactured caverns in carbonate rock

    DOE Patents [OSTI]

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02T23:59:59.000Z

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  1. Solid-State Lighting Manufacturing Workshop | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and to help define a new DOE manufacturing initiative to reduce the cost of light-emitting diode (LED) products to competitive levels, ensure high product quality and...

  2. Los Alamos names new head of stockpile manufacturing and support

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    technology division and then the engineering division, responsible for high explosive manufacturing and testing operations and engineering support for all weapons assembly and...

  3. Mechanical properties of near-{gamma} titanium aluminides reinforced with high volume percentages of TiB{sub 2}

    SciTech Connect (OSTI)

    VanMeter, M.L. [Naval Air Warfare center, Patuxent River, MD (United States). Aircraft Div.] [Naval Air Warfare center, Patuxent River, MD (United States). Aircraft Div.; Kampe, S.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)] [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States); Christodoulou, L. [Imperial Coll. of Science, Technology, and Medicine, London (United Kingdom)] [Imperial Coll. of Science, Technology, and Medicine, London (United Kingdom)

    1996-04-15T23:59:59.000Z

    Near-{gamma} ({alpha}{sub 2}-Ti{sub 3}Al + {gamma}-TiAl) titanium aluminide intermetallic compounds are presently undergoing extensive development as potential lower-density substitutes for conventional high temperature metallic alloys. In this article the authors describe the mechanical behavior of a series of binary near-{gamma} titanium aluminides (i.e., Ti-xAl, where x {approx} 43--48 atomic percent) reinforced with 40--50 volume percent (v%) of a discontinuous dispersion of titanium diboride (TiB{sub 2}) particulate. The composites were synthesized via XD{reg_sign} processing, and subsequently consolidated into bulk form using conventional powder metallurgy (P/M) techniques. For composites comprised of such large volume percentages of ceramic, it is suggested and will be shown that it is most appropriate to evaluate and offer a perspective of their evolved mechanical behavior through their comparison to traditional structural ceramics, e.g., silicon carbide (SiC) and alumina (Al{sub 2}O{sub 3}).

  4. High Btu gas from peat. Volume III. Part B. Environmental and socioeconomic feasibility assessment

    SciTech Connect (OSTI)

    Not Available

    1982-06-01T23:59:59.000Z

    In September 1980, the US Department of Energy awarded a grant (No. DE-FG01-80RA50348) to the Minnesota Gas Company (Minnegasco) to evaluate the current commercial viability - technical, economic, environmental, financial, and regulatory - of producing 80 million SCF/day of substitute natural gas (SNG). Minnegasco's project team for this study consisted of Dravo Engineers and Constructors (for design, engineering, and economics of peat harvesting, dewatering, and gasification systems), Ertec, Inc. (for environmental and socio-economic analyses), IGT (for providing gasification process information, and technical and engineering support to Minnegasco), and Deloitte Haskins and Sells (for providing management structural support to Minnegasco). This Final Report presents the work conducted by Ertec, Inc. under tasks 6 and 7. The study objective was to provide an initial environmental and socio-economic evaluation of the proposed facility to assess project feasibility. To accomplish this objective, detailed field studies were conducted in the areas of Hydrology, Air Quality and Socio-Economics. Less extensive surveys were conducted in the areas of Geology, Ecology, Acoustics, Land Use, Archaeology and Resource Assessment. Part B of Volume 3 contains the following contents: (1) project impact assessment which covers geological impacts, hydrology, ecological impacts, air quality and meteorology, land use, archaeology, aesthetics, acoustics, socioeconomic impacts, and peat resources; (2) impact mitigation which covers hydrology, ecology, air quality, archaeology, acoustics, and socioeconomics; (3) conclusions; and (4) appendices. 2 figures, 18 tables.

  5. High Btu gas from peat. Volume III. Part A. Environmental and socioeconomic feasibility assessment

    SciTech Connect (OSTI)

    Not Available

    1982-06-01T23:59:59.000Z

    In September 1980, the US Department of Energy awarded a grant (No. DE-FG01-80RA50348) to the Minnesota Gas Company (Minnegasco) to evaluate the current commercial viability - technical, economic, environmental, financial, and regulatory - of producing 80 million SCF/day of substitute natural gas (SNG). Minnegasco's project team for this study consisted of Dravo Engineers and Constructors (for design, engineering, and economics of peat harvesting, dewatering, and gasification systems), Ertec, Inc. (for environmental and socio-economic analyses), IGT (for providing gasification process information, and technical and engineering support to Minnegasco) and Deloitte Haskins and Sells (for providing management structural support to Minnegasco). This Final Report presents the work conducted by Ertec, Inc. under tasks 6 and 7. The study objective was to provide an initial environmental and socio-economic evaluation of the proposed facility to assess project feasbility. To accomplish this objective, detailed field studies were conducted in the areas of Hydrology, Air Quality and Socio-Economics. Less extensive surveys were conducted in the areas of Geology, Ecology, Acoustics, Land Use, Archaeology and Resource Assessment. Part A of Volume 3 contains the introduction and plant area conditions which include the following: (1) description of existing conditions-geology; (2) hydrology; (3) terrestrial and aquatic ecology; (4) meteorology; (5) land use existing conditions; (6) archaeology; (7) aesthetics-existing conditions; (8) acoustics; (9) existing socioeconomic conditions; and (10) resource assessment. 25 figures, 55 tables.

  6. Scale-up of Novel Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch

    SciTech Connect (OSTI)

    Spalding, Mark A [The Dow Chemical Company

    2014-08-27T23:59:59.000Z

    The project started in September, 2012 with the goal of scaling up from the existing laboratory scale process for producing carbon fiber (CF) from polyolefin (PO) based precursor fiber using a Dow proprietary sulfonation-desulfonation stabilization process. The award was used to develop a process that was capable of producing market development quantities of CF from PO precursor fiber at a rate of 4 kg/h of CF. The CF would target properties that met or exceeded the Department of Energy (DOE) Vehicles Technology [1] standard; i.e., 172 GPa modulus and 1.72 GPa strength at greater than or equal to 1% strain. The Dow proprietary process was capable of meeting and exceeding these targets properties. Project DE-EE0005760 resulted from a Collaborative Research and Development Agreement (CRADA) between Dow and Oak Ridge National Laboratory (ORNL) with support from the Michigan Economic Development Corporation (MEDC) and DOE. In the first budget period, the main goal was to design a sulfonation-desulfonation market development plant capable of stabilizing PO precursor fiber at a rate of 5 kg/h using a sulfonation solution. The detailed design, location, and cost estimate were determined as scheduled in the Project Management Plan (PMP). In parallel with this DOE award project was a fundamentals and economic evaluation funded by The Dow Chemical Company (Dow). The goal of the Dow sponsored project was to finalize the mass balances, energy balances, and levelized cost to produce CF using the Dow process. A Go-No-Go decision was scheduled in June, 2013 based on the findings of the DOE sponsored scale up project and the Dow sponsored project. In June, 2013, Dow made the No-Go decision to halt and abandon the Dow proprietary sulfonation-desulfonation process for stabilizing PO precursor fibers for the manufacturing of CF. This No-Go decision was identified in the original proposal and at the start of this project, and the decision was made as scheduled. The decision was based on the high levelized economic cost of the process relative to the manufacture of CF from polyacrylonitrile (PAN) precursor fibers. The capital required to sulfonate the fibers adds a significant cost to the process due to the need for investment in a sulfuric acid recovery plant. This high additional capital over the capital for a PAN based CF plant, reduces the levelized economic cost to slightly advantaged over PAN based CF. The sulfonation-desulfonation stabilization route failed to meet the Dow’s return on investment criterion and the cost advantage target set forth for the DOE project. The DOE and Dow decided to halt spending on the project until a new PO fiber stabilization process could be identified that met the DOE physical properties standard and the levelized economic cost constraints of Dow. When the new technology was developed, then award DE-EE0005760 would be re-started with the same goals of the development of a market development plant capable of producing CF at 4 kg/h with the properties that met or exceed those set forth by the Department of Energy Vehicles Technology standard. Progress on the development of the new process has been slow and thus has delayed the scale up project. Dow’s efforts to date have not progressed to the point of demonstrating a commercially-viable process for production of low cost CF from PO precursors for Dow’s rigorous economic constraints. After extensive discussions within Dow and consultation with DOE’s Advanced Manufacturing Office (AMO) Headquarters and Golden Field Office teams, Dow has decided to proceed with the formal recommendation to terminate subject project. DOE’s AMO Headquarters and Golden Field Office teams agreed with the termination of the project.

  7. Manufacturing Demonstration Facility Technology Collaborations...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    advanced manufacturing and materials technologies for commercial applications related to additive manufacturing or carbon fiber and composites will have the highest likelihood of...

  8. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  9. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect (OSTI)

    McHugh, K.M.

    1994-12-31T23:59:59.000Z

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  10. www.rsc.org/loc Volume 9 | 2009 | High Speed Nanofluidic Protein Accumulator

    E-Print Network [OSTI]

    Steckl, Andrew J.

    with 10 nm polycarbonate nanopore membranes were utilized as high-speed protein accumulators. Double is electrically driven and operates based on differences in buffer concentration, conductance or p

  11. Next Generation Nuclear Plant Phenomena Identification and Ranking Tables (PIRTs) Volume 4: High-Temperature Materials PIRTs

    SciTech Connect (OSTI)

    Corwin, William R [ORNL; Ballinger, R. [Massachusetts Institute of Technology (MIT); Majumdar, S. [Argonne National Laboratory (ANL); Weaver, K. D. [Idaho National Laboratory (INL)

    2008-03-01T23:59:59.000Z

    The Phenomena Identification and Ranking Table (PIRT) technique was used to identify safety-relevant/safety-significant phenomena and assess the importance and related knowledge base of high-temperature structural materials issues for the Next Generation Nuclear Plant (NGNP), a very high temperature gas-cooled reactor (VHTR). The major aspects of materials degradation phenomena that may give rise to regulatory safety concern for the NGNP were evaluated for major structural components and the materials comprising them, including metallic and nonmetallic materials for control rods, other reactor internals, and primary circuit components; metallic alloys for very high-temperature service for heat exchangers and turbomachinery, metallic alloys for high-temperature service for the reactor pressure vessel (RPV), other pressure vessels and components in the primary and secondary circuits; and metallic alloys for secondary heat transfer circuits and the balance of plant. These materials phenomena were primarily evaluated with regard to their potential for contributing to fission product release at the site boundary under a variety of event scenarios covering normal operation, anticipated transients, and accidents. Of all the high-temperature metallic components, the one most likely to be heavily challenged in the NGNP will be the intermediate heat exchanger (IHX). Its thin, internal sections must be able to withstand the stresses associated with thermal loading and pressure drops between the primary and secondary loops under the environments and temperatures of interest. Several important materials-related phenomena related to the IHX were identified, including crack initiation and propagation; the lack of experience of primary boundary design methodology limitations for new IHX structures; and manufacturing phenomena for new designs. Specific issues were also identified for RPVs that will likely be too large for shop fabrication and transportation. Validated procedures for on-site welding, post-weld heat treatment (PWHT), and inspections will be required for the materials of construction. High-importance phenomena related to the RPV include crack initiation and subcritical crack growth; field fabrication process control; property control in heavy sections; and the maintenance of high emissivity of the RPV materials over their service lifetime to enable passive heat rejection from the reactor core. All identified phenomena related to the materials of construction for the IHX, RPV, and other components were evaluated and ranked for their potential impact on reactor safety.

  12. NATIONAL HIGH MAGNETIC FIELD LABORATORY REPORTSSUMMER EDITION VOLUME 13 N0. 3 2006

    E-Print Network [OSTI]

    Weston, Ken

    UPPort scientists neWs FroM tHe dc FieLd FaciLitY: QUantUM HaLL eFFect in graPHene at HigH Magnetic FieLds ed NEARING COMPLETION 14 NEWS FROM THE DC FIELD FACILITY QuantuM Hall effect In grapHene at HIgH MagnetIc f

  13. CIMplementation™: Evaluating Manufacturing Automation

    E-Print Network [OSTI]

    Krakauer, J.

    management and labor. In the new shop, ma~? agers will be unable to succeed unless thet earn the respect and cooperation of their I subordinates. Managers need to address th~ fear and resistance of manufacturing emPlofees before and during a transition.... Managers are becoming more interested in these methods, but they should be aware that implementing them will be a slow, complex task. This technology will require changes in manufacturing organization. This paper discusses changes required...

  14. Estimating the variable cost for high-volume and long-haul transportation of densified biomass and biofuel

    SciTech Connect (OSTI)

    Jacob J. Jacobson; Erin Searcy; Md. S. Roni; Sandra D. Eksioglu

    2014-06-01T23:59:59.000Z

    This article analyzes rail transportation costs of products that have similar physical properties as densified biomass and biofuel. The results of this cost analysis are useful to understand the relationship and quantify the impact of a number of factors on rail transportation costs of denisfied biomass and biofuel. These results will be beneficial and help evaluate the economic feasibility of high-volume and long-haul transportation of biomass and biofuel. High-volume and long-haul rail transportation of biomass is a viable transportation option for biofuel plants, and for coal plants which consider biomass co-firing. Using rail optimizes costs, and optimizes greenhouse gas (GHG) emissions due to transportation. Increasing bioenergy production would consequently result in lower GHG emissions due to displacing fossil fuels. To estimate rail transportation costs we use the carload waybill data, provided by Department of Transportation’s Surface Transportation Board for products such as grain and liquid type commodities for 2009 and 2011. We used regression analysis to quantify the relationship between variable transportation unit cost ($/ton) and car type, shipment size, rail movement type, commodity type, etc. The results indicate that: (a) transportation costs for liquid is $2.26/ton–$5.45/ton higher than grain type commodity; (b) transportation costs in 2011 were $1.68/ton–$5.59/ton higher than 2009; (c) transportation costs for single car shipments are $3.6/ton–$6.68/ton higher than transportation costs for multiple car shipments of grains; (d) transportation costs for multiple car shipments are $8.9/ton and $17.15/ton higher than transportation costs for unit train shipments of grains.

  15. High Volume Method of Making Low Cost, Lightweight Solar Materials - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh School football High School football Fancy footwork by C.Innovation

  16. Renewable Electricity Futures Study. Volume 1: Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect (OSTI)

    Mai, T.; Wiser, R.; Sandor, D.; Brinkman, G.; Heath, G.; Denholm, P.; Hostick, D.J.; Darghouth, N.; Schlosser, A.; Strzepek, K.

    2012-06-01T23:59:59.000Z

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%-90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT).

  17. SUMMERVOLUME 14 No.31 SUMMER 2007 VOLUME 14 NO. 3 NATIONAL HIGH MAGNETIC FIELD LABORATORY

    E-Print Network [OSTI]

    Weston, Ken

    a team of engineers capable of pushing magnetic fields to new highs? you already know the answer to announce that a key person who helped lead the magnet engineering team to world prominence no longer has of the Magnet Science & Technology group, as well as its chief engineer. In addition to keeping many balls

  18. www.westfalenwind.de 1 ,,Grid integration of high volumes of Renewable Energies

    E-Print Network [OSTI]

    Noé, Reinhold

    on Decentralized Power Systems 2012 WestfalenWIND GmbH Leihbühl 21 33165 Lichtenau #12;www.westfalenwind.de 2 What wind and solar · high peak power compared to average power · decentralized systems reduce average transport distance of electricity form generation to consumers, but · Power balancing on a local or regional

  19. Results of an international study on a high-volume plasma-based neutron source for fusion blanket development

    SciTech Connect (OSTI)

    Abdou, M.A.; Ying, A. [Univ. of California, Los Angeles, CA (United States); Berk, S.E. [Department of Energy, Washington, DC (United States)] [and others

    1996-01-01T23:59:59.000Z

    A number of scenarios for fusion facilities were evaluated using a cost/benefit/risk analysis approach. Blanket tests in the International Thermonuclear Experimental Reactor (ITER) alone with a fluence of 1 MW.yr/m{sup 2} can address most of the needs for concept verification, but it cannot adequately address the blanket component reliability growth/demonstration testing requirements. An effective path to fusion DEMO is suggested. It involves two parallel facilities: (a) ITER to provide data on plasma performance, plasma support technology, and system integration and (b) a high-volume plasma-based neutron source (HVPNS) dedicated to testing, developing, and qualifying fusion nuclear components and material combinations for DEMO. For HVPNS to be attractive and cost effective, its capital cost must be significantly lower than ITER, and it should have low fusion power (nearly 150 MW). Exploratory studies indicate the presence of a design window with a highly driven plasma. A testing and development strategy that includes HVPNS would decisively reduce the high risk of initial DEMO operation with a poor blanket system availability and would make it possible - if operated parallel to the ITER basic performance phase - to meet the goal of DEMO operation by the year 2025. Such a scenario with HVPNS parallel to ITER provides substantial savings in the overall R&D cost toward DEMO compared with an ITER-alone strategy. 75 refs., 13 figs., 31 tabs.

  20. Effects of high-altitude electromagnetic pulse (HEMP) on telecommunications assets. Volume 1. Final report

    SciTech Connect (OSTI)

    Not Available

    1987-05-15T23:59:59.000Z

    In response to Executive Order (E.O.) 12472 and National Security Decision Directive 97 (NSDD-97), the Office of the Manager, National Communications System (OMNCS) has begun an ElectroMagnetic Pulse (EMP) mitigation program. The objective of this program is the removal of EMP as a significant impediment to timely reestablishment of regional and national telecommunications following an attack against the United States that includes high-altitude nuclear detonations. The methodology for developing an EMP mitigation program plan was described in the National Communications System (NCS) report Electromagnetic Pulse Mitigation Program Approach of July 1982. The program approach involves estimating the effects of High-altitude EMP (HEMP) on telecommunications capabilities, assessing the impact of available HEMP mitigation alternatives, and developing a comprehensive plan for implementing mitigation alternatives. The purpose of this report is to summarize available test results as they apply to the EMP mitigation program.

  1. Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing...

    Office of Environmental Management (EM)

    Wind Energy Production and Manufacturing Reaches Record Highs Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs August 6, 2013 - 8:00am...

  2. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Manufacturing Demonstration Facility Workshop Critical Materials Workshop Agenda Innovative Manufacturing Initiatives Recognition Day...

  3. Manufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn12electron 9Novemberutilities and aHistoricMannManufacturing

  4. Yucca Mountain, Nevada - A Proposed Geologic Repository for High-Level Radioactive Waste (Volume 1) Introduction

    SciTech Connect (OSTI)

    R.A. Levich; J.S. Stuckless

    2006-09-25T23:59:59.000Z

    Yucca Mountain in Nevada represents the proposed solution to what has been a lengthy national effort to dispose of high-level radioactive waste, waste which must be isolated from the biosphere for tens of thousands of years. This chapter reviews the background of that national effort and includes some discussion of international work in order to provide a more complete framework for the problem of waste disposal. Other chapters provide the regional geologic setting, the geology of the Yucca Mountain site, the tectonics, and climate (past, present, and future). These last two chapters are integral to prediction of long-term waste isolation.

  5. Research and development of a high efficiency gas-fired water heater. Volume 2. Task reports

    SciTech Connect (OSTI)

    Vasilakis, A.D.; Pearson, J.F.; Gerstmann, J.

    1980-01-01T23:59:59.000Z

    Design and development of a cost-effective high efficiency gas-fired water heater to attain a service efficiency of 70% (including the effect of exfiltration) and a service efficiency of 78% (excluding exfiltration) for a 75 GPD draw at a 90/sup 0/F temperature rise, with a stored water to conditioned air temperature difference of 80/sup 0/F, are described in detail. Based on concept evaluation, a non-powered natural draft water heater was chosen as the most cost-effective design to develop. The projected installed cost is $374 compared to $200 for a conventional unit. When the project water heater is compared to a conventional unit, it has a payback of 3.7 years and life cycle savings of $350 to the consumer. A prototype water heater was designed, constructed, and tested. When operated with sealed combustion, the unit has a service efficiency of 66.4% (including the effect of exfiltration) below a burner input of 32,000 Btu/h. In the open combustion configuration, the unit operated at a measured efficiency of 66.4% Btu/h (excluding exfiltration). This compares with a service efficiency of 51.3% for a conventional water heater and 61% for a conventional high efficiency unit capable of meeting ASHRAE 90-75. Operational tests showed the unit performed well with no evidence of stacking or hot spots. It met or exceeded all capacity or usage tests specified in the program test plan and met all emission goals. Future work will concentrate on designing, building, and testing pre-production units. It is anticipated that both sealed combustion and open draft models will be pursued.

  6. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29T23:59:59.000Z

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  7. Sandia Energy - Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOE Office of Scienceand RequirementsCoatingsUltra-High-VoltagePowerUpdates Techno-EconomicLaunchManufacturing

  8. Developing the Manufacturing Process for Hylene MP Curing Agent

    SciTech Connect (OSTI)

    Eastwood, Eric

    2009-02-16T23:59:59.000Z

    This report details efforts to scale-up and re-establish the manufacturing process for the curing agent known as Hylene MP. First, small scale reactions were completed with varying conditions to determine key drivers for yielding high quality product. Once the optimum conditions were determined on the small scale, the scaled-up process conditions were determined. New equipment was incorporated into the manufacturing process to create a closed production system and improve chemical exposure controls and improve worker safety. A safe, efficient manufacturing process was developed to manufacture high quality Hylene MP in large quantities.

  9. ATS materials/manufacturing

    SciTech Connect (OSTI)

    Karnitz, M.A.; Wright, I.G.; Ferber, M.K. [and others

    1997-11-01T23:59:59.000Z

    The Materials/Manufacturing Technology subelement is a part of the base technology portion of the Advanced Turbine Systems (ATS) Program. The work in this subelement is being performed predominantly by industry with assistance from national laboratories and universities. The projects in this subelement are aimed toward hastening the incorporation of new materials and components in gas turbines. Work is currently ongoing on thermal barrier coatings (TBCs), the scale-up of single crystal airfoil manufacturing technologies, materials characterization, and technology information exchange. This paper presents highlights of the activities during the past year. 12 refs., 24 figs., 4 tabs.

  10. Manufacturing Success Stories

    Energy Savers [EERE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are being directed offOCHCO2:Introduction to EnergyDepartment of EnergyManagementORNL isManufacturingManufacturing6

  11. Large volume high-pressure cell for inelastic neutron scattering W. Wang, D. A. Sokolov, A. D. Huxley, and K. V. Kamenev

    E-Print Network [OSTI]

    Hall, Christopher

    Large volume high-pressure cell for inelastic neutron scattering W. Wang, D. A. Sokolov, A. D for inelastic neutron scattering measurements of quantum fluids and solids Rev. Sci. Instrum. 84, 015101 (2013) TOF-SEMSANS--Time-of-flight spin-echo modulated small-angle neutron scattering J. Appl. Phys. 112

  12. High-reliability gas-turbine combined-cycle development program: Phase II, Volume 3. Final report

    SciTech Connect (OSTI)

    Hecht, K.G.; Sanderson, R.A.; Smith, M.J.

    1982-01-01T23:59:59.000Z

    This three-volume report presents the results of Phase II of the multiphase EPRI-sponsored High-Reliability Gas Turbine Combined-Cycle Development Program whose goal is to achieve a highly reliable gas turbine combined-cycle power plant, available by the mid-1980s, which would be an economically attractive baseload generation alternative for the electric utility industry. The Phase II program objective was to prepare the preliminary design of this power plant. The power plant was addressed in three areas: (1) the gas turbine, (2) the gas turbine ancillaries, and (3) the balance of plant including the steam turbine generator. To achieve the program goals, a gas turbine was incorporated which combined proven reliability characteristics with improved performance features. This gas turbine, designated the V84.3, is the result of a cooperative effort between Kraftwerk Union AG and United Technologies Corporation. Gas turbines of similar design operating in Europe under baseload conditions have demonstrated mean time between failures in excess of 40,000. The reliability characteristics of the gas turbine ancillaries and balance-of-plant equipment were improved through system simplification and component redundancy and by selection of component with inherent high reliability. A digital control system was included with logic, communications, sensor redundancy, and manual backup. An independent condition monitoring and diagnostic system was also included. Program results provide the preliminary design of a gas turbine combined-cycle baseload power plant. This power plant has a predicted mean time between failure of nearly twice the 3000-h EPRI goal. The cost of added reliability features is offset by improved performance, which results in a comparable specific cost and an 8% lower cost of electricty compared to present market offerings.

  13. Counterfeit Components: A Method to Identify and Manage Risk for the Government Contracted Manufacturers and Challenged Small Businesses

    E-Print Network [OSTI]

    Yeager, Richard K.

    2011-05-20T23:59:59.000Z

    not to be “minority or disadvantaged “, which makes it difficult for government contracted weapons manufacturers to meet their obligations to buy from minority owned businesses. Low volume weapons manufacturers have a greater problem because they need smaller... and documented. Both the manufacturer and the supplier have a quantifiable record to communicate with each other. Page 5 of 47 Chapter1- Introduction Beginning in the mid 1990’s military weapons manufactures began converting from the traditional...

  14. Using fiberglass volumes for VPI of superconductive magnetic systems’ insulation

    SciTech Connect (OSTI)

    Andreev, I. S.; Bezrukov, A. A.; Pischugin, A. B. [Sredne-Nevskiy Shipyard (SNSZ), 10 Zavodskaya str., c. Pontonniy, Saint-Petersburg (Russian Federation); Bursikov, A. S.; Klimchenko, Y. A.; Marushin, E. L.; Mednikov, A. A.; Rodin, I. Y.; Stepanov, D. B. [The D.V. Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA), 3 Doroga na Metallostroy, Metallostroy, Saint-Petersburg (Russian Federation)

    2014-01-29T23:59:59.000Z

    The paper describes the method of manufacturing fiberglass molds for vacuum pressure impregnation (VPI) of high-voltage insulation of superconductive magnetic systems (SMS) with epoxidian hot-setting compounds. The basic advantages of using such vacuum volumes are improved quality of insulation impregnation in complex-shaped areas, and considerable cost-saving of preparing VPI of large-sized components due to dispensing with the stage of fabricating a metal impregnating volume. Such fiberglass vacuum molds were used for VPI of high-voltage insulation samples of an ITER reactor’s PF1 poloidal coil. Electric insulation of these samples has successfully undergone a wide range of high-voltage and mechanical tests at room and cryogenic temperatures. Some results of the tests are also given in this paper.

  15. MANUFACTURING & SERVICE OPERATIONS MANAGEMENT

    E-Print Network [OSTI]

    Chiang, Wei-yu Kevin

    an upstream firm, as a result of charging a wholesale price above the marginal cost, induces its intermediary Dynamics and Channel Efficiency in Durable Product Pricing and Distribution Wei-yu Kevin Chiang College the single-period vertical price interaction in a manufacturer­retailer dyad to a multi- period setting

  16. Bolt Manufacture: Process Selection

    E-Print Network [OSTI]

    Colton, Jonathan S.

    file · Selective Laser Sintering (SLS) 3 D P i ti· 3-D Printing · Light Engineered Net Shaping (LENS Processes and Systems Prof. J.S. Colton © GIT 2009 20 #12;3D Printing Process (Soligen) ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 21 #12;3D Printing Head (Soligen)3D Printing

  17. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  18. PATRAM '80. Proceedings. Volume 1

    SciTech Connect (OSTI)

    Huebner, H.W. (ed.)

    1980-01-01T23:59:59.000Z

    Volume 1 contains papers from the following sessions: Plenary Session; Regulations, Licensing and Standards; LMFBR Systems Concepts; Risk/Safety Assessment I; Systems and Package Design; US Institutional Issues; Risk/Safety Assessment II; Leakage, Leak Rate and Seals; Poster Session A; Operations and Systems Experience I; Manufacturing Processes and Materials; and Quality Assurance and Maintenance. Individual papers were processed. (LM)

  19. Additive Manufacturing for Fuel Cells

    Office of Energy Efficiency and Renewable Energy (EERE)

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  20. Climate VISION: Private Sector Initiatives: Automobile Manufacturers...

    Office of Scientific and Technical Information (OSTI)

    of Automobile Manufacturers The Alliance of Automobile Manufacturers, Inc. is a trade association composed of 10 car and light truck manufacturers with about 600,000...

  1. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01T23:59:59.000Z

    Sustainability of additive manufacturing: measuring theCommittee F42 on Additive Manufacturing Technologies," TheASTM Committee F42 on Additive Manufacturing Technologies. -

  2. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry...

  3. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01T23:59:59.000Z

    Hague, "Sustainability of additive manufacturing: measuringASTM Committee F42 on Additive Manufacturing Technologies,"ASTM Committee F42 on Additive Manufacturing Technologies. -

  4. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  5. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Energy Savers [EERE]

    ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing:...

  6. High volume flush vs. low-flush water closets and solid waste transport distance: a comparative study 

    E-Print Network [OSTI]

    Reyes, Matthew David

    2005-02-17T23:59:59.000Z

    Upon the enactment by the United States Congress of the 1992 Energy Policy Act, it became mandatory that all water closets in residential and commercial settings reduce the volume of water that they consume per flush. ...

  7. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Metzger, Bert Clayton; Brindza, Paul Daniel

    2014-03-04T23:59:59.000Z

    A thermal neutron shield comprising boron shielding panels with a high percentage of the element Boron. The panel is least 46% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of boron shielding panels which includes enriching the pre-cursor mixture with varying grit sizes of Boron Carbide.

  8. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Brindza, Paul Daniel; Metzger, Bert Clayton

    2013-05-28T23:59:59.000Z

    A thermal neutron shield comprising concrete with a high percentage of the element Boron. The concrete is least 54% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of Boron loaded concrete which includes enriching the concrete mixture with varying grit sizes of Boron Carbide.

  9. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect (OSTI)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18T23:59:59.000Z

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  10. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30T23:59:59.000Z

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI

  11. Ultratech Develops an Improved Lithography Tool for LED Wafer Manufacturing

    Broader source: Energy.gov [DOE]

    Ultratech modified an existing lithography tool used for semiconductor manufacturing to better meet the cost and performance targets of the high-brightness LED manufacturing industry. The goal was to make the equipment compatible with the wide range of substrate diameters and thicknesses prevalent in the industry while reducing the capital cost and the overall cost of ownership (COO).

  12. Mechanical Engineering Manufacturing Solid Oxide Fuel Cells for Improved Electro-

    E-Print Network [OSTI]

    Lin, Xi

    for the commercialization of solid oxide fuel cells (SOFCs) are its high manufacturing and material costs expressed in termsUday Pal Mechanical Engineering Manufacturing Solid Oxide Fuel Cells for Improved Electro- chemical of the SOFC system cost per unit power ($/kW). In this work, anode-supported planar SOFCs were fabricated

  13. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 1

    SciTech Connect (OSTI)

    Hofmann, P.L.; Breslin, J.J. (eds.)

    1981-01-01T23:59:59.000Z

    The papers in this volume cover the following subjects: waste isolation and the natural geohydrologic system; repository perturbations of the natural system; radionuclide migration through the natural system; and repository design technology. Individual papers are abstracted.

  14. Seminar Title: Additive Manufacturing Advanced Manufacturing of Polymer and Composite Components

    E-Print Network [OSTI]

    Wisconsin at Madison, University of

    Seminar Title: Additive Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Additive manufacturing technologies Functionally Integrated Composite Structures, Augsburg, Germany ME Faculty Candidate Abstract: Additive

  15. Posted 10/18/11 MANUFACTURING ENGINEER

    E-Print Network [OSTI]

    Heller, Barbara

    manufacturing processes in our Metal Fabrication and Assembly departments. Additional responsibilities includePosted 10/18/11 MANUFACTURING ENGINEER Kenall Manufacturing Gurnee, IL Kenall, a leading manufacturer of advanced lighting solutions for specialized environments, has exceptional opportunities

  16. Faculty Position in Mechanical Engineering Additive Manufacturing

    E-Print Network [OSTI]

    Faculty Position in Mechanical Engineering Additive Manufacturing University of Kansas of additive manufacturing. Exceptional candidates with outstanding qualifications could be considered using additive manufacturing in applications such as, but not limited to the net shape manufacture of

  17. NREL Manufacturing R&D Workshop NREL H2/FC Manufacturing R&D Workshop

    E-Print Network [OSTI]

    Trimming · Automated Dispensing · X-ray Wind PMD has built components for the wind industry focused In the following areas: · Blade Manufacturing · Tower component design and detailing · Tower component machining-part solar assemblies · Chip Placement ­ high speed and high precision · Curing · Flat glass material

  18. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Development of an Open Architecture, Widely Applicable Smart Manufacturing...

  19. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Industrial Scale Demonstration of Smart Manufacturing Achieving...

  20. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Environmental Management (EM)

    Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting...

  1. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect (OSTI)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26T23:59:59.000Z

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  2. Review Of Low-Flow Bladder Pump And High-Volume Air Piston Pump Groundwater Sampling Systems At Sandia National Laboratories, New Mexico

    SciTech Connect (OSTI)

    Collins, S. S.; Bailey, G. A.; Jackson, T. O.

    2003-02-25T23:59:59.000Z

    Since 1996, Sandia National Laboratories, New Mexico (SNL/NM) has run both a portable high-volume air-piston pump system and a dedicated, low-flow bladder pump system to collect groundwater samples. The groundwater contaminants of concern at SNL/NM are nitrate and the volatile organic compounds trichloroethylene (TCE) and tetrachloethene (PCE). Regulatory acceptance is more common for the high-volume air piston pump system, especially for programs like SNL/NM's, which are regulated under the Resource Conservation and Recovery Act (RCRA). This paper describes logistical and analytical results of the groundwater sampling systems used at SNL/NM. With two modifications to the off-the-shelf low-flow bladder pump, SNL/NM consistently operates the dedicated low-flow system at depths greater than 450 feet below ground surface. As such, the low-flow sampling system requires fewer personnel, less time and materials, and generates less purge and decontamination water than does the high-volume system. However, the bladder pump cannot work in wells with less than 4 feet of water. A review of turbidity and laboratory analytical results for TCE, PCE, and chromium (Cr) from six wells highlight the affect or lack of affects the sampling systems have on groundwater samples. In the PVC wells, turbidity typically remained < 5 nephelometric turbidity units (NTU) regardless of the sampling system. In the wells with a stainless steel screen, turbidity typically remained < 5 NTU only with the low-flow system. When the high-volume system was used, the turbidity and Cr concentration typically increased an order of magnitude. TCE concentrations at two wells did not appear to be sensitive to the sampling method used. However, PCE and TCE concentrations dropped an order of magnitude when the high-volume system was used at two other wells. This paper recommends that SNL/NM collaborate with other facilities with similar groundwater depths, continue to pursue regulatory approval for using dedicated the lowflow system, and review data for sample system affects on nitrate concentrations.

  3. Review of low-flow bladder pump and high-volume air piston pump groundwater sampling systems at Sandia National Laboratories, New Mexico.

    SciTech Connect (OSTI)

    Collins, Sue S.; Jackson, Timmie Okchumpulla (Weston Solutions, Inc., Albuquerque, NM); Bailey, Glenn A.

    2003-01-01T23:59:59.000Z

    Since 1996, Sandia National Laboratories, New Mexico (SNL/NM) has run both a portable high-volume air-piston pump system and a dedicated, low-flow bladder pump system to collect groundwater samples. The groundwater contaminants of concern at SNL/NM are nitrate and the volatile organic compounds trichloroethylene (TCE) and tetrachloethene (PCE). Regulatory acceptance is more common for the high-volume air piston pump system, especially for programs like SNL/NM's, which are regulated under the Resource Conservation and Recovery Act (RCRA). This paper describes logistical and analytical results of the groundwater sampling systems used at SNL/NM. With two modifications to the off-the-shelf low-flow bladder pump, SNL/NM consistently operates the dedicated low-flow system at depths greater than 450 feet below ground surface. As such, the low-flow sampling system requires fewer personnel, less time and materials, and generates less purge and decontamination water than does the high-volume system. However, the bladder pump cannot work in wells with less than 4 feet of water. A review of turbidity and laboratory analytical results for TCE, PCE, and chromium (Cr) from six wells highlight the affect or lack of affects the sampling systems have on groundwater samples. In the PVC wells, turbidity typically remained < 5 nephelometric turbidity units (NTU) regardless of the sampling system. In the wells with a stainless steel screen, turbidity typically remained < 5 NTU only with the low-flow system. When the high-volume system was used, the turbidity and Cr concentration typically increased an order of magnitude. TCE concentrations at two wells did not appear to be sensitive to the sampling method used. However, PCE and TCE concentrations dropped an order of magnitude when the high-volume system was used at two other wells. This paper recommends that SNL/NM collaborate with other facilities with similar groundwater depths, continue to pursue regulatory approval for using dedicated the lowflow system, and review data for sample system affects on nitrate concentrations.

  4. Intensity-modulated radiotherapy in patients with locally advanced rectal cancer reduces volume of bowel treated to high dose levels

    SciTech Connect (OSTI)

    Urbano, M. Teresa Guerrero [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Henrys, Anthony J. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Adams, Elisabeth J. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Norman, Andrew R. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Bedford, James L. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Harrington, Kevin J. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Nutting, Christopher M. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Dearnaley, David P. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom); Tait, Diana M. [Department of Clinical Oncology, Royal Marsden NHS Trust, Sutton, Surrey (United Kingdom)]. E-mail: jenny.pearson@rmh.nthames.nhs.uk

    2006-07-01T23:59:59.000Z

    Purpose: To investigate the potential for intensity-modulated radiotherapy (IMRT) to spare the bowel in rectal tumors. Methods and Materials: The targets (pelvic nodal and rectal volumes), bowel, and bladder were outlined in 5 patients. All had conventional, three-dimensional conformal RT and forward-planned multisegment three-field IMRT plans compared with inverse-planned simultaneous integrated boost nine-field equally spaced IMRT plans. Equally spaced seven-field and five-field and five-field, customized, segmented IMRT plans were also evaluated. Results: Ninety-five percent of the prescribed dose covered at least 95% of both planning target volumes using all but the conventional plan (mean primary and pelvic planning target volume receiving 95% of the prescribed dose was 32.8 {+-} 13.7 Gy and 23.7 {+-} 4.87 Gy, respectively), reflecting a significant lack of coverage. The three-field forward planned IMRT plans reduced the volume of bowel irradiated to 45 Gy and 50 Gy by 26% {+-} 16% and 42% {+-} 27% compared with three-dimensional conformal RT. Additional reductions to 69 {+-} 51 cm{sup 3} to 45 Gy and 20 {+-} 21 cm{sup 3} to 50 Gy were obtained with the nine-field equally spaced IMRT plans-64% {+-} 11% and 64% {+-} 20% reductions compared with three-dimensional conformal RT. Reducing the number of beams and customizing the angles for the five-field equally spaced IMRT plan did not significantly reduce bowel sparing. Conclusion: The bowel volume irradiated to 45 Gy and 50 Gy was significantly reduced with IMRT, which could potentially lead to less bowel toxicity. Reducing the number of beams did not reduce bowel sparing and the five-field customized segmented IMRT plan is a reasonable technique to be tested in clinical trials.

  5. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01T23:59:59.000Z

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  6. LED Manufacturing Process Modifications Will Boost Quality and

    E-Print Network [OSTI]

    2012 The Issue Highly energyefficient LightEmitting Diode (LED) lighting products have made great process that will enable LED manufacturers to produce higher quality, energyefficient products at lower

  7. Sandia National Laboratories: wind manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    at the Wind Energy Manufacturing Laboratory-a joint effort of researchers from TPI Composites, a Scottsdale, Arizona-based company that operates a turbine blade factory in...

  8. Manufacturing Spotlight: Boosting American Competitiveness

    Office of Energy Efficiency and Renewable Energy (EERE)

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  9. Manufacturing Demonstration Facility Workshop Videos

    Broader source: Energy.gov [DOE]

    Session recordings from the Manufacturing Demonstration Facility Workshop held in Chicago, Illinois, on March 12, 2012, and simultaneously broadcast as a webinar.

  10. Wireless technology for integrated manufacturing

    SciTech Connect (OSTI)

    Manges, W.W.; Allgood, G.O.; Shourbaji, A.A.

    1996-08-01T23:59:59.000Z

    This paper describes the ground breaking work in Oak Ridge facilities that now leads us to the brink of the wireless revolution in manufacturing. The focus is on solving tough technological problems necessary for success and addressing the critical issues of throughput, security, reliability, and robustness in applying wireless technology to manufacturing processes. Innovative solutions to these problems are highlighted through detailed designs and testbed implementations that demonstrate key concepts. The DOE-Oak Ridge complex represented by the Oak Ridge Centers for Manufacturing Technologies (ORCMT) continues to develop these technologies and will continue to focus on solving tough manufacturing problems.

  11. Solar collector manufacturing activity 1993

    SciTech Connect (OSTI)

    Not Available

    1994-08-15T23:59:59.000Z

    The report presents national and State-level data on the U.S. solar thermal collector and photovoltaic cell and module manufacturing industry.

  12. High Dose-Per-Fraction Irradiation of Limited Lung Volumes Using an Image-Guided, Highly Focused Irradiator: Simulating Stereotactic Body Radiotherapy Regimens in a Small-Animal Model

    SciTech Connect (OSTI)

    Cho, Jaeho [Division of Molecular Radiation Biology, Department of Radiation Oncology, University of Texas Southwestern Medical Center, Dallas, TX (United States); Department of Radiation Oncology, Yonsei University Health System, Seoul (Korea, Republic of); Kodym, Reinhard; Seliounine, Serguei [Division of Molecular Radiation Biology, Department of Radiation Oncology, University of Texas Southwestern Medical Center, Dallas, TX (United States)

    2010-07-01T23:59:59.000Z

    Purpose: To investigate the underlying biology associated with stereotactic body radiotherapy (SBRT), both in vivo models and image-guided, highly focal irradiation systems are necessary. Here, we describe such an irradiation system and use it to examine normal tissue toxicity in a small-animal model at lung volumes similar to those associated with human therapy. Methods and Materials: High-dose radiation was delivered to a small volume of the left lung of C3H/HeJCr mice using a small-animal stereotactic irradiator. The irradiator has a collimation mechanism to produce focal radiation beams, an imaging subsystem consisting of a fluorescent screen coupled to a charge-coupled device camera, and a manual positioning stage. Histopathologic examination and micro-CT were used to evaluate the radiation response. Results: Focal obliteration of the alveoli by fibrous connective tissue, hyperplasia of the bronchiolar epithelium, and presence of a small number of inflammatory cells are the main reactions to low-volume/high-dose irradiation of the mouse lung. The tissue response suggested a radiation dose threshold for early phase fibrosis lying between 40 and 100 Gy. The irradiation system satisfied our requirements of high-dose-rate, small beam diameter, and precise localization and verification. Conclusions: We have established an experimental model and image-guided animal irradiation system for the study of high dose per fraction irradiations such as those used with SBRT at volumes analogous to those used in human beings. It will also allow the targeting of specific anatomical structures of the thorax or ultimately, orthotopic tumors of the lung.

  13. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 2

    SciTech Connect (OSTI)

    Hofmann, P.L. (ed.)

    1982-01-01T23:59:59.000Z

    The twenty papers in this volume are divided into three parts: site exploration and characterization; repository development and design; and waste package development and design. These papers represent the status of technology that existed in 1981 and 1982. Individual papers were processed for inclusion in the Energy Data Base.

  14. Profilometry with volume holographic imaging

    E-Print Network [OSTI]

    Sun, Wenyang

    2006-01-01T23:59:59.000Z

    High resolution, non-contact object profile measurement (profilometry) at long working distance is important in a number of application areas, such as precise parts manufacturing, optical element grounding and polishing, ...

  15. Cost and Energy Consumption Optimization of Product Manufacture in a Flexible Manufacturing System

    E-Print Network [OSTI]

    Diaz, Nancy; Dornfeld, David

    2012-01-01T23:59:59.000Z

    Product Manufacture in a Flexible Manufacturing System Nancypart production under flexible process routings is studiedMachining; Cost; Energy; Flexible Manufacturing INTRODUCTION

  16. Design and implementation of a continuous improvement framework, focusing on material and information flow, for the manufacturing of organic photovoltaics

    E-Print Network [OSTI]

    Gogineni, Susheel Teja

    2011-01-01T23:59:59.000Z

    Konarka Technologies is an organic photo voltaic solar panel manufacturing startup and is currently in the process of ramping up their production volumes. The MIT team has worked on numerous improvement activities that ...

  17. Petrick Technology Trends Of Manufacturing

    E-Print Network [OSTI]

    #12;323 Petrick Technology Trends chapter 9 The Future Of Manufacturing Irene Petrick Technology Trends This chapter is a story about the future of manufacturing based on three predictions: · that firms sophisticated modeling and simulation of both new products and production processes; · that additive

  18. Out of Bounds Additive Manufacturing Christopher

    E-Print Network [OSTI]

    Pennycook, Steve

    #12;Out of Bounds Additive Manufacturing Christopher Holshouser, Clint Newell, and Sid Palas, Tenn. The Big Area Additive Manufacturing system has the potential to manufacture parts completely) are working on an additive manufacturing (AM) system (Big Area Additive Manufacturing, or BAAM) capable

  19. Rapid prototyping applications for manufacturing

    SciTech Connect (OSTI)

    Atwood, C.L.; Maguire, M.C.; Pardo, B.T.; Bryce, E.A. [Sandia National Labs., Albuquerque, NM (United States)

    1996-01-01T23:59:59.000Z

    Recent advances in stereolithography and selective laser sintering have had a significant impact on the overall quality of parts produced using these rapid prototyping processes. The development and implementation of 3D System`s QuickCast{sup TM} resin and software for building investment casting patterns have proven to be major steps toward fabricating highly accurate patterns with very good surface finishes. As participants in the Beta test program for QuickCast{sup TM} resin and software, we experienced a steep learning curve and were able to build accurate parts in a short period of time. It is now possible using this technology to produce highly accurate prototype parts as well as acceptable first article and small lot size production parts. We use the Selective Laser Sintering (SLS) process to fabricate prototype wax patterns for investment casting. DTM Corporation recently introduced the use of their polycarbonate material for fabricating investment casting patterns. The polycarbonate material is processed significantly faster with improved strength, dimensional stability, and without a support structure during the build process. Sandia is currently changing from investment casting wax to polycarbonate for the fabrication of investment casting patterns using the SLS process. This report will focus on our successes with these new materials from the standpoints of application, accuracy, surface finish, and post processing. Also presented will be examples of parts manufactured by these processes. 6 refs., 10 figs.

  20. Significant Increase in Hydrogen Photoproduction Rates and Yields by Wild-Type Algae is Detected at High Photobioreactor Gas Phase Volume (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-07-01T23:59:59.000Z

    This NREL Hydrogen and Fuel Cell Technical Highlight describes how hydrogen photoproduction activity in algal cultures can be improved dramatically by increasing the gas-phase to liquid-phase volume ratio of the photobioreactor. NREL, in partnership with subcontractors from the Institute of Basic Biological Problems in Pushchino, Russia, demonstrated that the hydrogen photoproduction rate in algal cultures always decreases exponentially with increasing hydrogen partial pressure above the culture. The inhibitory effect of high hydrogen concentrations in the photobioreactor gas phase on hydrogen photoproduction by algae is significant and comparable to the effect observed with some anaerobic bacteria.

  1. Technology Solutions for New Manufactured Homes: Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-11-01T23:59:59.000Z

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  2. Innovative High-Performance Deposition Technology for Low-Cost...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovative High-Performance Deposition Technology for Low-Cost Manufacturing of OLED Lighting Innovative High-Performance Deposition Technology for Low-Cost Manufacturing of OLED...

  3. Commercial Implementation of Model-Based Manufacturing of Nanostructured Metals

    SciTech Connect (OSTI)

    Lowe, Terry C. [Los Alamos National Laboratory

    2012-07-24T23:59:59.000Z

    Computational modeling is an essential tool for commercial production of nanostructured metals. Strength is limited by imperfections at the high strength levels that are achievable in nanostructured metals. Processing to achieve homogeneity at the micro- and nano-scales is critical. Manufacturing of nanostructured metals is intrinsically a multi-scale problem. Manufacturing of nanostructured metal products requires computer control, monitoring and modeling. Large scale manufacturing of bulk nanostructured metals by Severe Plastic Deformation is a multi-scale problem. Computational modeling at all scales is essential. Multiple scales of modeling must be integrated to predict and control nanostructural, microstructural, macrostructural product characteristics and production processes.

  4. MANUFACTURING ACCELERATING THE INCORPORATION OF MATERIALS

    E-Print Network [OSTI]

    Magee, Joseph W.

    MANUFACTURING ACCELERATING THE INCORPORATION OF MATERIALS ADVANCES INTO MANUFACTURING PROCESSES NATIONAL NEED The proposed topic "Accelerating the Incorporation of Materials Advances into Manufacturing organizations, leading researchers from academic institutions, and others. Materials performance is often

  5. Manufacturing Barriers to High Temperature PEM Commercialization |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdfBreaking ofOil & Gas »ofMarketingSmart WindowsDepartment ofEnforcement Actions

  6. Manufacturing Barriers to High Temperature PEM Commercialization

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment ofLetterEconomyDr.Energy UniversityOversightFlow of

  7. The Fifth Annual DOE Solid-State Lighting Manufacturing R&D Workshop...

    Broader source: Energy.gov (indexed) [DOE]

    for Sapphire Wafers Intended for Use for Manufacturing High Brightness-Light Emitting Diode Devices," and recently approved SEMI Draft Document 5420A, "Specification for...

  8. Randomized Noninferiority Trial of Reduced High-Dose Volume Versus Standard Volume Radiation Therapy for Muscle-Invasive Bladder Cancer: Results of the BC2001 Trial (CRUK/01/004)

    SciTech Connect (OSTI)

    Huddart, Robert A., E-mail: robert.huddart@icr.ac.uk [Institute of Cancer Research, Royal Marsden NHSFT (National Health Service Foundation Trust) (United Kingdom); Hall, Emma [Institute of Cancer Research (United Kingdom); Hussain, Syed A. [University of Liverpool (United Kingdom); Jenkins, Peter [Gloucestershire Hospitals NHSFT (United Kingdom); Rawlings, Christine [South Devon Healthcare NHSFT (United Kingdom); Tremlett, Jean [Brighton and Sussex University Hospitals (United Kingdom); Crundwell, Malcolm [Royal Devon and Exeter NHSFT (United Kingdom); Adab, Fawzi A. [University Hospital of North Staffordshire NHS Trust (United Kingdom); Sheehan, Denise [Royal Devon and Exeter NHSFT (United Kingdom); Syndikus, Isabel [Clatterbridge Cancer Centre NHSFT (United Kingdom); Hendron, Carey [University of Birmingham (United Kingdom); Lewis, Rebecca; Waters, Rachel [Institute of Cancer Research (United Kingdom); James, Nicholas D. [University of Birmingham (United Kingdom)

    2013-10-01T23:59:59.000Z

    Purpose: To test whether reducing radiation dose to uninvolved bladder while maintaining dose to the tumor would reduce side effects without impairing local control in the treatment of muscle-invasive bladder cancer. Methods and Materials: In this phase III multicenter trial, 219 patients were randomized to standard whole-bladder radiation therapy (sRT) or reduced high-dose volume radiation therapy (RHDVRT) that aimed to deliver full radiation dose to the tumor and 80% of maximum dose to the uninvolved bladder. Participants were also randomly assigned to receive radiation therapy alone or radiation therapy plus chemotherapy in a partial 2 × 2 factorial design. The primary endpoints for the radiation therapy volume comparison were late toxicity and time to locoregional recurrence (with a noninferiority margin of 10% at 2 years). Results: Overall incidence of late toxicity was less than predicted, with a cumulative 2-year Radiation Therapy Oncology Group grade 3/4 toxicity rate of 13% (95% confidence interval 8%, 20%) and no statistically significant differences between groups. The difference in 2-year locoregional recurrence free rate (RHDVRT ? sRT) was 6.4% (95% confidence interval ?7.3%, 16.8%) under an intention to treat analysis and 2.6% (?12.8%, 14.6%) in the “per-protocol” population. Conclusions: In this study RHDVRT did not result in a statistically significant reduction in late side effects compared with sRT, and noninferiority of locoregional control could not be concluded formally. However, overall low rates of clinically significant toxicity combined with low rates of invasive bladder cancer relapse confirm that (chemo)radiation therapy is a valid option for the treatment of muscle-invasive bladder cancer.

  9. Requirements for status for volume fuel cell manufacturing | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn'tOrigin ofEnergy at Waste-to-Energy using Fues CellsReportDepartmentEnergy Requirements

  10. Advanced Technology Vehicles Manufacturing Incentive Program...

    Broader source: Energy.gov (indexed) [DOE]

    Advanced Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program This is an interim final rule that establishes the...

  11. Additive Manufacturing Cluster Strategy | ornl.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Cluster Strategy SHARE Additive Manufacturing Cluster Strategy As the nation's premier research laboratory, ORNL is one of the world's most capable resources...

  12. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Events Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors,...

  13. Welcome and Advanced Manufacturing Partnership (Text Version...

    Broader source: Energy.gov (indexed) [DOE]

    200 school aged students go into this manufacturing demonstration facility and make 3D printing or other manufacturing parts. Design and make parts for their robots. For their...

  14. National Electrical Manufacturers Association (NEMA) Response...

    Energy Savers [EERE]

    Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI National Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI The National Electrical...

  15. Technologies Enabling Agile Manufacturing (TEAM) ? an ORCMT...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technologies Enabling Agile Manufacturing (TEAM) - An ORCMT success story Technologies Enabling Agile Manufacturing (TEAM) was one of the larger programs to come from the...

  16. Alternative Energy Product Manufacturers Tax Credit | Department...

    Broader source: Energy.gov (indexed) [DOE]

    and Revenue Provider New Mexico Energy, Minerals and Natural Resources Department The Alternative Energy Product Manufacturers tax credit may be claimed for manufacturing...

  17. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Materials R&D More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Advanced Manufacturing Office Overview Microwave and Radio Frequency Workshop...

  18. Additive Manufacturing Opportunities for Transportation | ornl...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Opportunities for Transportation Mar 13 2015 10:00 AM - 11:00 AM Lonnie Love, Manufacturing Systems Research Group Transportation Science Seminar Series...

  19. Clean Energy Manufacturing Initiative: Increasing American Competitive...

    Broader source: Energy.gov (indexed) [DOE]

    for a Clean Energy Manufacturing Innovation Institute related to composite materials and structures. The Manufacturing Demonstration Facility at Oak Ridge National...

  20. Vehicle Technologies Office Merit Review 2014: Manufacturability...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturability Study and Scale-Up for Large Format Lithium Ion Batteries Vehicle Technologies Office Merit Review 2014: Manufacturability Study and Scale-Up for Large Format...

  1. Advanced Manufacturing Initiative Improves Turbine Blade Productivity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Initiative Improves Turbine Blade Productivity Advanced Manufacturing Initiative Improves Turbine Blade Productivity May 20, 2011 - 2:56pm Addthis This is an...

  2. 2010 Manufacturing Energy and Carbon Footprints: Definitions...

    Broader source: Energy.gov (indexed) [DOE]

    key terms and details assumptions and references used in the Manufacturing Energy and Carbon Footprints (2010 MECS) Definitions and Assumptions for the Manufacturing Energy and...

  3. Understanding Manufacturing Energy and Carbon Footprints, October...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Understanding the 2010 Manufacturing Energy and Carbon Footprints U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis Cement...

  4. Process systems engineering of continuous pharmaceutical manufacturing

    E-Print Network [OSTI]

    Abel, Matthew J

    2010-01-01T23:59:59.000Z

    Continuous manufacturing offers a number of operational and financial benefits to pharmaceutical companies. This research examines the critical blending step for continuous pharmaceutical manufacturing and the characteristics ...

  5. Information needs for characterization of high-level waste repository sites in six geologic media. Volume 2. Appendices

    SciTech Connect (OSTI)

    NONE

    1985-05-01T23:59:59.000Z

    Volume II contains appendices for the following: (1) remote sensing and surface mapping techniques; (2) subsurface mapping methods for site characterization; (3) gravity technique; (4) audio-frequency magnetotelluric technique; (5) seismic refraction technique; (6) direct-current electrical resistivity method; (7) magnetic technique; (8) seismic reflection technique; (9) seismic crosshole method; (10) mechanical downhole seismic velocity survey method; (11) borehole geophysical logging techniques; (12) drilling and coring methods for precharacterization studies; (13) subsurface drilling methods for site characterization; (14) geomechanical/thermomechanical techniques for precharacterization studies; (15)geomechanical/thermal techniques for site characterization studies; (16) exploratory geochemical techniques for precharacterization studies; (17) geochemical techniques for site characterization; (18) hydrologic techniques for precharacterization studies; (19) hydrologic techniques for site characterization; and (20) seismological techniques.

  6. Deputy Director, Advanced Manufacturing Office

    Broader source: Energy.gov [DOE]

    This position is located in the Advanced Manufacturing Office (AMO), within the Office of Energy Efficiency and Renewable Energy (EERE). EERE leads the U.S. Department of Energy's efforts to...

  7. Wind Energy Manufacturing Tax Incentive

    Broader source: Energy.gov [DOE]

    With the passage of [http://www.arkansasenergy.org/media/261385/act736.pdf HB 2230 (2009)] in April 2009, the Arkansas Legislature expanded a tax incentive for manufacturers of windmill blades or...

  8. Manufacturing System Design Framework Manual

    E-Print Network [OSTI]

    Vaughn, Amanda

    2002-01-01T23:59:59.000Z

    Previous Lean Aerospace Initiative research in factory operations had indicated that the greatest performance gains are realized when the manufacturing system is designed from the top down and from supplier to the customer. ...

  9. CFL Manufacturers: ENERGY STAR Letters

    Broader source: Energy.gov [DOE]

    DOE issued letters to 25 manufacturers of compact fluorescent lamps (CFLs) involving various models after PEARL Cycle 9 testing indicated that the models do not meet the ENERGY STAR specification and, therefore, are disqualified from the ENERGY STAR Program.

  10. Globalization of biopharmaceutical manufacturing

    E-Print Network [OSTI]

    Pande, Rachna

    2011-01-01T23:59:59.000Z

    The biomanufacturing industry is changing due to increasing globalization. However, it is changing differently from other high tech industries like software/ semiconductor/ automobiles. In this study we use global ...

  11. Manufacturing Cost Analysis for YSZ-Based FlexCells at Pilot and Full Scale Production Scales

    SciTech Connect (OSTI)

    Scott Swartz; Lora Thrun; Robin Kimbrell; Kellie Chenault

    2011-05-01T23:59:59.000Z

    Significant reductions in cell costs must be achieved in order to realize the full commercial potential of megawatt-scale SOFC power systems. The FlexCell designed by NexTech Materials is a scalable SOFC technology that offers particular advantages over competitive technologies. In this updated topical report, NexTech analyzes its FlexCell design and fabrication process to establish manufacturing costs at both pilot scale (10 MW/year) and full-scale (250 MW/year) production levels and benchmarks this against estimated anode supported cell costs at the 250 MW scale. This analysis will show that even with conservative assumptions for yield, materials usage, and cell power density, a cost of $35 per kilowatt can be achieved at high volume. Through advancements in cell size and membrane thickness, NexTech has identified paths for achieving cell manufacturing costs as low as $27 per kilowatt for its FlexCell technology. Also in this report, NexTech analyzes the impact of raw material costs on cell cost, showing the significant increases that result if target raw material costs cannot be achieved at this volume.

  12. A high-order finite-volume method for hyperbolic conservation laws on locally-refined grids

    SciTech Connect (OSTI)

    McCorquodale, Peter; Colella, Phillip

    2011-01-28T23:59:59.000Z

    We present a fourth-order accurate finite-volume method for solving time-dependent hyperbolic systems of conservation laws on Cartesian grids with multiple levels of refinement. The underlying method is a generalization of that in [5] to nonlinear systems, and is based on using fourth-order accurate quadratures for computing fluxes on faces, combined with fourth-order accurate Runge?Kutta discretization in time. To interpolate boundary conditions at refinement boundaries, we interpolate in time in a manner consistent with the individual stages of the Runge-Kutta method, and interpolate in space by solving a least-squares problem over a neighborhood of each target cell for the coefficients of a cubic polynomial. The method also uses a variation on the extremum-preserving limiter in [8], as well as slope flattening and a fourth-order accurate artificial viscosity for strong shocks. We show that the resulting method is fourth-order accurate for smooth solutions, and is robust in the presence of complex combinations of shocks and smooth flows.

  13. Designing a National Network for Manufacturing Innovation

    E-Print Network [OSTI]

    Designing a National Network for Manufacturing Innovation NNMI and The Additive Manufacturing Pilot Introduction · NNMI principles · Public NMMI Design · Pilot Institute on Additive Manufacturing #12;IMI Mission Process, such as Additive Manufacturing An Advanced Material ­ e.g. lightweight, low cost carbon fiber

  14. Manufacturing development of low activation vanadium alloys

    SciTech Connect (OSTI)

    Smith, J.P.; Johnson, W.R.; Baxi, C.B.

    1996-10-01T23:59:59.000Z

    General Atomics is developing manufacturing methods for vanadium alloys as part of a program to encourage the development of low activation alloys for fusion use. The culmination of the program is the fabrication and installation of a vanadium alloy structure in the DIII-D tokamak as part of the Radiative Divertor modification. Water-cooled vanadium alloy components will comprise a portion of the new upper divertor structure. The first step, procuring the material for this program has been completed. The largest heat of vanadium alloy made to date, 1200 kg of V-4Cr-4Ti, has been produced and is being converted into various product forms. Results of many tests on the material during the manufacturing process are reported. Research into potential fabrication methods has been and continues to be performed along with the assessment of manufacturing processes particularly in the area of joining. Joining of vanadium alloys has been identified as the most critical fabrication issue for their use in the Radiative Divertor Program. Joining processes under evaluation include resistance seam, electrodischarge (stud), friction and electron beam welding. Results of welding tests are reported. Metallography and mechanical tests are used to evaluate the weld samples. The need for a protective atmosphere during different welding processes is also being determined. General Atomics has also designed, manufactured, and will be testing a helium-cooled, high heat flux component to assess the use of helium cooled vanadium alloy components for advanced tokamak systems. The component is made from vanadium alloy tubing, machined to enhance the heat transfer characteristics, and joined to end flanges to allow connection to the helium supply. Results are reported.

  15. Evaluation of asbestos dust concentration in discharge air from a high-velocity low-volume vacuum system

    E-Print Network [OSTI]

    Daniel, Steven Hall

    1977-01-01T23:59:59.000Z

    of high energy particles through polycarbonates) were selected because they have a very smooth surface which causes the fi bers to be easily distinguished under the scanning electron microscope (SEM). The results obtained by Beckett indicate...

  16. Are You Ready Phase Two? Pricing Changes and Commercial Products Added to DOE High-Performance Windows Program

    SciTech Connect (OSTI)

    Mapes, Terry S.

    2011-05-01T23:59:59.000Z

    This article, for publication in Door and Window Manufacturer magazine, describes DOE's High Performance Windows Volume Purchase Program, WVPP, and how PNNL, which manages the program for DOE, is assisting DOE in the transition to the next phase (Phase II), which begins in May. While the foundation of the program will remain relatively unchanged, PNNL is employing several new strategies to continue the momentum built during the program's first full year of implementation. The program helps buyers and manufacturers to develop a market for highly insulating windows and low-E storm windows at affordable prices and thereby overcome the principal barrier of cost.

  17. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  18. Adaptive robust motion control of linear motors for precision manufacturing

    E-Print Network [OSTI]

    Yao, Bin

    for widespread use in high-speed/high-accuracy positioning systems [1­3]. In general, the linear motor hasAdaptive robust motion control of linear motors for precision manufacturing Bin Yao *, Li Xu School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907, USA Received 6 October 1999; accepted 11

  19. Air cathode structure manufacture

    DOE Patents [OSTI]

    Momyer, William R. (Palo Alto, CA); Littauer, Ernest L. (Los Altos Hills, CA)

    1985-01-01T23:59:59.000Z

    An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.

  20. HIGH-RESOLUTION FINITE VOLUME METHODS FOR DUSTY GAS JETS AND MARICA PELANTI AND RANDALL J. LEVEQUE

    E-Print Network [OSTI]

    LeVeque, Randy

    (since the sound speed is zero in the absence of pressure) and have a degenerate structure in which delta is lower than the sound speed of the pure gas phase, and can be substantially lower at high dust densities" (though in some contexts it could represent liquid droplets) and the mixture as a "dusty gas". Dusty gas

  1. Regulation changes create opportunities for pipeline manufacturers

    SciTech Connect (OSTI)

    Santon, J.

    1999-09-01T23:59:59.000Z

    The US Department of Transportation`s (DOT) Research and Special Programs Administration (RSPA) is proposing to change its safety standards for the repair of corroded or damaged steel pipe in gas and hazardous liquid pipelines. For pipeline operators, the expected revisions will allow new flexibility in approaches to pipeline repair. Less costly and less disruptive procedures will be acceptable. For manufacturers, the changes will open opportunities for development of corrosion repair technology. A highly competitive market in new repair technology can be expected to arise. Current regulations, new technologies, and proposed safety standards are described.

  2. Manufacturing Licenses Available | Tech Transfer | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn12electronEnergy Manufacturing Energy and

  3. Manufacturing Research and Development | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn12electronEnergy Manufacturing Energy andYou are here Home

  4. PROCEEDINGS OF RIKEN BNL RESEARCH CENTER WORKSHOP, VOLUME 57, HIGH PT PHYSICS AT RHIC, DECEMBER 2-6, 2003

    SciTech Connect (OSTI)

    KRETZER,S.MORRISON,D.VENUGOPALAN,R.VOGELSANG,W.

    2004-02-18T23:59:59.000Z

    The AuAu, dAu, and pp collision modes of the RHIC collider at BNL have led to the publication of exciting high p{perpendicular} particle production data. There have also been two physics runs with polarized protons, and preliminary results on the double-spin asymmetry for pion production had been presented very recently. The ontological questions behind these measurements are fascinating: Did RHIC collisions create a Quark-Gluon-Plasma phase and did they verify the Color Glass Condensate as the high energy limit of QCD? Will the Spin Crisis finally be resolved in terms of gluon polarization and what new surprises are we yet to meet for Transverse Spin? Phenomena related to sub-microscopic questions as important as these call for interpretations that are footed in solid theory. At large p{perpendicular}, perturbative concepts are legitimately expected to provide useful approaches. The corresponding hard parton dynamics are, in several ways, key to unraveling the initial or final state and collisional phase of hard scattering events in vacuum as well as in hot or cold nuclear matter. Before the advent of RHIC data, a RIKEN-BNL workshop had been held at BNL in March 1999 on ''Hard Parton Physics in High Energy Nuclear Collisions''. The 2003 workshop on ''High p{perpendicular} Physics at RHIC'' was a logical continuation of this previous workshop. It gave the opportunity to revisit the 1999 expectations in the light of what has been found in the meantime and, at the same time, to critically discuss the underlying theoretical concepts. We brought together theorists who have done seminal work on the foundations of parton phenomenology in field theory, with theorists and experimentalists who are presently working on RHIC phenomenology. The participants were both from a high-energy physics and nuclear physics background and it remains only to be said here that this chemistry worked perfectly and the workshop was a great success.

  5. Power Quality from the Manufacturer’s Standpoint

    E-Print Network [OSTI]

    McEachern, A.

    Power quality is an unstable field (if you'll pardon the double meaning). It's in its infancy; there isn't general agreement on much, not even terminology. As an instrument manufacturer in the field, I'm particularly concerned with two philosophical...

  6. Innovations in Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn Other News linkThermalInner AreaA Pathway to

  7. Model-Based Engineering and Manufacturing CAD/CAM Benchmark.

    SciTech Connect (OSTI)

    Domm, T.C.; Underwood, R.S.

    1999-10-13T23:59:59.000Z

    The Benchmark Project was created from a desire to identify best practices and improve the overall efficiency and performance of the Y-12 Plant's systems and personnel supporting the manufacturing mission. The mission of the benchmark team was to search out industry leaders in manufacturing and evaluate their engineering practices and processes to determine direction and focus for Y-12 modernization efforts. The companies visited included several large established companies and a new, small, high-tech machining firm. As a result of this effort, changes are recommended that will enable Y-12 to become a more modern, responsive, cost-effective manufacturing facility capable of supporting the needs of the Nuclear Weapons Complex (NWC) into the 21st century. The benchmark team identified key areas of interest, both focused and general. The focus areas included Human Resources, Information Management, Manufacturing Software Tools, and Standards/Policies and Practices. Areas of general interest included Infrastructure, Computer Platforms and Networking, and Organizational Structure. The results of this benchmark showed that all companies are moving in the direction of model-based engineering and manufacturing. There was evidence that many companies are trying to grasp how to manage current and legacy data. In terms of engineering design software tools, the companies contacted were somewhere between 3-D solid modeling and surfaced wire-frame models. The manufacturing computer tools were varied, with most companies using more than one software product to generate machining data and none currently performing model-based manufacturing (MBM) from a common model. The majority of companies were closer to identifying or using a single computer-aided design (CAD) system than a single computer-aided manufacturing (CAM) system. The Internet was a technology that all companies were looking to either transport information more easily throughout the corporation or as a conduit for business, as the small firm was doing successfully.

  8. HARD PARTON PHYSICS IN HIGH ENERGY NUCLEAR COLLISIONS. PROCEEDINGS OF RIKEN BNL RESEARCH CENTER WORKSHOP, VOLUME 17

    SciTech Connect (OSTI)

    CARROLL,J.

    1999-09-10T23:59:59.000Z

    The RIKEN-BNL center workshop on ''Hard parton physics in high energy nuclear collisions'' was held at BNL from March 1st-5th! 1999. The focus of the workshop was on hard probes of nucleus-nucleus collisions that will be measured at RHIC with the PHENIX and STAR detectors. There were about 45 speakers and over 70 registered participants at the workshop, with roughly a quarter of the speakers from overseas. About 60% of the talks were theory talks. A nice overview of theory for RHIC was provided by George Sterman. The theoretical talks were on a wide range of topics in QCD which can be classified under the following: (a) energy loss and the Landau-Pomeranchuk-Migdal effect; (b) minijet production and equilibration; (c) small x physics and initial conditions; (d) nuclear parton distributions and shadowing; (e) spin physics; (f) photon, di-lepton, and charm production; and (g) hadronization, and simulations of high pt physics in event generators. Several of the experimental talks discussed the capabilities of the PHENIX and STAR detectors at RHIC in measuring high pt particles in heavy ion collisions. In general, these talks were included in the relevant theory sessions. A session was set aside to discuss the spin program at RHIC with polarized proton beams. In addition, there were speakers from 08, HERA, the fixed target experiments at Fermilab, and the CERN fixed target Pb+Pb program, who provided additional perspective on a range of issues of relevance to RHIC; from jets at the Tevatron, to saturation of parton distributions at HERA, and recent puzzling data on direct photon production in fixed target experiments, among others.

  9. The effect of high-pressure injection of gas on the reservoir volume factor of a crude oil

    E-Print Network [OSTI]

    Honeycutt, Baxter Bewitt

    1957-01-01T23:59:59.000Z

    . The gas was taken from the casing annulus at 180 psig pressure after the well had flowed for about 3 hours. An analysis of the gas is given in Table 4. Gravity of the oil was 37. 3 API at 60oF. Reservoir pressure in the Charlotte Field... are different at different locations in the reservoir. In the high-pressure zone about the injection well ? a substantial amount of the oil dissolves in the gas, leaving a low residual oil saturation consisting of the heaviest fraction of the oil...

  10. Manufacturing Energy and Carbon Footprints 

    E-Print Network [OSTI]

    Brueske, S.; Lorenz, T.

    2012-01-01T23:59:59.000Z

    Significant opportunities exist for improving energy efficiency in U.S. manufacturing. A first step in realizing these opportunities is to identify how industry is using energy. Where does it come from? What form is it in? Where is it used? How much...

  11. Additive manufacturing method of producing

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing method of producing silver or copper tracks on polyimide film Problem/stripping) using an additive process support by a novel bio- degradable photo-initiator package. technology. Building on previous work by Hoyd- Gigg Ng et al. [1,2], Heriot-Watt has developed an additive film

  12. Manufacture of finely divided carbon

    SciTech Connect (OSTI)

    Walker, D.G.

    1980-01-22T23:59:59.000Z

    Finely divided carbon is manufactured by a process producing a gaseous stream containing carbon monoxide by reacting coal and air in a slagging ash gasifier, separating carbon monoxide from the gaseous mixture, and disproportionating the carbon monoxide to produce finely divided carbon and carbon dioxide, the latter of which is recycled to the gasifier.

  13. Optimizing Manufactured Housing Energy Use

    E-Print Network [OSTI]

    McGinley, W. M.; Jones, A.; Turner, C.; Chandra, S.; Beal, D.; Parker, D. S.; Moyer, N.; McIlvaine, J.

    2004-01-01T23:59:59.000Z

    In partnership with the Florida Solar Energy Center (FSEC), two manufactured homes were located on North Carolina A&T State University's campus in Greensboro, NC and used in a side-by-side energy consumption comparison. One of the homes was built...

  14. Manufacturing Energy and Carbon Footprints

    E-Print Network [OSTI]

    Brueske, S.; Lorenz, T.

    2012-01-01T23:59:59.000Z

    Significant opportunities exist for improving energy efficiency in U.S. manufacturing. A first step in realizing these opportunities is to identify how industry is using energy. Where does it come from? What form is it in? Where is it used? How much...

  15. Volume 1, 1st Edition, Multiscale Tailoring of Highly Active and Stable Nanocomposite Catalysts, Final Technical Report

    SciTech Connect (OSTI)

    Veser, Goetz

    2009-08-31T23:59:59.000Z

    Nanomaterials have gained much attention as catalysts since the discovery of exceptional CO oxidation activity of nanoscale gold by Haruta. However, many studies avoid testing nanomaterials at the high-temperatures relevant to reactions of interest for the production of clean energy (T > 700°C). The generally poor thermal stability of catalytically active noble metals has thus far prevented significant progress in this area. We have recently overcome the poor thermal stability of nanoparticles by synthesizing a platinum barium-hexaaluminate (Pt-BHA) nanocomposite which combines the high activity of noble metal nanoparticles with the thermal stability of hexaaluminates. This Pt-BHA nanocomposite demonstrates excellent activity, selectivity, and long-term stability in CPOM. Pt-BHA is anchored onto a variety of support structures in order to improve the accessibility, safety, and reactivity of the nanocatalyst. Silica felts prove to be particularly amenable to this supporting procedure, with the resulting supported nanocatalyst proving to be as active and stable for CPOM as its unsupported counterpart. Various pre-treatment conditions are evaluated to determine their effectiveness in removing residual surfactant from the active nanoscale platinum particles. The size of these particles is measured across a wide temperature range, and the resulting “plateau” of stability from 600-900°C can be linked to a particle caging effect due to the structure of the supporting ceramic framework. The nanocomposites are used to catalyze the combustion of a dilute methane stream, and the results indicate enhanced activity for both Pt-BHA as well as ceria-doped BHA, as well as an absence of internal mass transfer limitations at the conditions tested. In water-gas shift reaction, nanocomposite Pt-BHA shows stability during prolonged WGS reaction and no signs of deactivation during start-up/shut-down of the reactor. The chemical and thermal stability, low molecular weight, and wealth of literature on the formation of mesoporous silica materials motivated investigations of nanocomposite silica catalysts. High surface area silicas are synthesized via sol-gel methods, and the addition of metal-salts lead to the formation of stable nanocomposite Ni- and Fe- silicates. The results of these investigations have increased the fundamental understanding and improved the applicability of nanocatalysts for clean energy applications.

  16. Preparing for a Water Emergency A tool for food processors, food manufacturers,

    E-Print Network [OSTI]

    Keinan, Alon

    volume water users to be better prepared for water shortage and contamination emergencies Good business you become better prepared for a water shortage or water contamination situation. #12;PreparingPreparing for a Water Emergency A tool for food processors, food manufacturers, and other large

  17. Development of a high-performance coal-fired power generating system with pyrolysis gas and char-fired high temperature furnace (HITAF). Volume 1, Final report

    SciTech Connect (OSTI)

    NONE

    1996-02-01T23:59:59.000Z

    A major objective of the coal-fired high performance power systems (HIPPS) program is to achieve significant increases in the thermodynamic efficiency of coal use for electric power generation. Through increased efficiency, all airborne emissions can be decreased, including emissions of carbon dioxide. High Performance power systems as defined for this program are coal-fired, high efficiency systems where the combustion products from coal do not contact the gas turbine. Typically, this type of a system will involve some indirect heating of gas turbine inlet air and then topping combustion with a cleaner fuel. The topping combustion fuel can be natural gas or another relatively clean fuel. Fuel gas derived from coal is an acceptable fuel for the topping combustion. The ultimate goal for HIPPS is to, have a system that has 95 percent of its heat input from coal. Interim systems that have at least 65 percent heat input from coal are acceptable, but these systems are required to have a clear development path to a system that is 95 percent coal-fired. A three phase program has been planned for the development of HIPPS. Phase 1, reported herein, includes the development of a conceptual design for a commercial plant. Technical and economic feasibility have been analysed for this plant. Preliminary R&D on some aspects of the system were also done in Phase 1, and a Research, Development and Test plan was developed for Phase 2. Work in Phase 2 include s the testing and analysis that is required to develop the technology base for a prototype plant. This work includes pilot plant testing at a scale of around 50 MMBtu/hr heat input. The culmination of the Phase 2 effort will be a site-specific design and test plan for a prototype plant. Phase 3 is the construction and testing of this plant.

  18. High-Grade Glioma Radiation Therapy Target Volumes and Patterns of Failure Obtained From Magnetic Resonance Imaging and {sup 18}F-FDOPA Positron Emission Tomography Delineations From Multiple Observers

    SciTech Connect (OSTI)

    Kosztyla, Robert, E-mail: rkosztyla@bccancer.bc.ca [Department of Medical Physics, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Chan, Elisa K.; Hsu, Fred [Department of Radiation Oncology, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Wilson, Don [Department of Radiation Oncology, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Department of Functional Imaging, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Ma, Roy; Cheung, Arthur [Department of Radiation Oncology, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Zhang, Susan [Department of Medical Physics, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Department of Functional Imaging, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Moiseenko, Vitali [Department of Radiation Medicine and Applied Sciences, University of California, San Diego, La Jolla, California (United States); Benard, Francois [Department of Functional Imaging, British Columbia Cancer Agency, Vancouver, British Columbia (Canada); Nichol, Alan [Department of Radiation Oncology, British Columbia Cancer Agency, Vancouver, British Columbia (Canada)

    2013-12-01T23:59:59.000Z

    Purpose: The objective of this study was to compare recurrent tumor locations after radiation therapy with pretreatment delineations of high-grade gliomas from magnetic resonance imaging (MRI) and 3,4-dihydroxy-6-[{sup 18}F]fluoro-L-phenylalanine ({sup 18}F-FDOPA) positron emission tomography (PET) using contours delineated by multiple observers. Methods and Materials: Nineteen patients with newly diagnosed high-grade gliomas underwent computed tomography (CT), gadolinium contrast-enhanced MRI, and {sup 18}F-FDOPA PET/CT. The image sets (CT, MRI, and PET/CT) were registered, and 5 observers contoured gross tumor volumes (GTVs) using MRI and PET. Consensus contours were obtained by simultaneous truth and performance level estimation (STAPLE). Interobserver variability was quantified by the percentage of volume overlap. Recurrent tumor locations after radiation therapy were contoured by each observer using CT or MRI. Consensus recurrence contours were obtained with STAPLE. Results: The mean interobserver volume overlap for PET GTVs (42% ± 22%) and MRI GTVs (41% ± 22%) was not significantly different (P=.67). The mean consensus volume was significantly larger for PET GTVs (58.6 ± 52.4 cm{sup 3}) than for MRI GTVs (30.8 ± 26.0 cm{sup 3}, P=.003). More than 95% of the consensus recurrence volume was within the 95% isodose surface for 11 of 12 (92%) cases with recurrent tumor imaging. Ten (91%) of these cases extended beyond the PET GTV, and 9 (82%) were contained within a 2-cm margin on the MRI GTV. One recurrence (8%) was located outside the 95% isodose surface. Conclusions: High-grade glioma contours obtained with {sup 18}F-FDOPA PET had similar interobserver agreement to volumes obtained with MRI. Although PET-based consensus target volumes were larger than MRI-based volumes, treatment planning using PET-based volumes may not have yielded better treatment outcomes, given that all but 1 recurrence extended beyond the PET GTV and most were contained by a 2-cm margin on the MRI GTV.

  19. METC/3M Cooperative Agreement CRADA 94-024 high temperature high pressure filter materials exposure test program. Volume 2, Final report

    SciTech Connect (OSTI)

    NONE

    1995-06-01T23:59:59.000Z

    This report is a summary of the results of activities of the particulate monitoring group in support of the METC/3M CRADA 94024. Online particulate monitoring began in June 1994 and ended in October, 1994. The particulate monitoring group participated in four MGCR runs (No. 7 through No. 10). The instrument used in measuring the particle loadings (particle counts and size distribution) is the Particle Measuring Systems Classical Scattering Aerosol Spectrometer Probe High Temperature and High Pressure (PMS Model CSASP-100-HTHP). This PMS unit is rated to operate at temperatures up to 540{degree}C and gage pressures up to 2.0 MPa. Gas stream conditions, temperature at 540{degree}C, gage pressure at 2.93 MPa, and gas flowrate at 0.0157 SCM per second, precluded the direct measurement of particulate loadings in the gas stream with the PMS unit. A side stream was extracted from the gas stream after it came over to the MGCR, Modular Gas Cleanup Rig, from the FBG, pressurized Fluidized-Bed Gasifier, but before it entered the filter testing vessel. A sampling probe of 0.635 cm O.D. thin wall stainless steel tubing was used for extracting the sample gas isokinetically based on the expected flowrate. The sample gas stream was further split into two streams; one was directed to the PMS unit and the other to the alkali monitor unit. The alkali monitor unit was not used during runs No. 7 through No. 10.

  20. METC/Shell Cooperative Agreement CRADA 93-011 high temperature high pressure filtration and sorbent test program. Volume 2, Final report

    SciTech Connect (OSTI)

    NONE

    1995-06-01T23:59:59.000Z

    This report is a summary of the results of activities of the particulate monitoring group in support of the METC/Shell CRADA 93-011. Online particulate monitoring began in August 1993 and ended in October 1994. The particulate monitoring group participated in six MGCR runs (No. 5 through No. 10). The instrument used in measuring the particle loadings (particle counts and size distribution) is the Particle Measuring Systems Classical Scattering Aerosol Spectrometer Probe High Temperature and High Pressure (PMS Model CSASP-100-HTHP). This PMS unit is rated to operate at temperatures up to 540{degree}C and gage pressures up to 2.07 MPa. Gas stream conditions, temperature at 540{degree}C, gage pressure at 2.93 MPa, and gas flowrate at 0.0157 SCM per second, precluded the direct measurement of particulate loadings in the gas stream with the PMS unit. A side stream was extracted from the gas stream after it came over to the MGCR, (Modular Gas Cleanup Rig), from the FBG, pressurized fluidized-bed gasifier, but before it entered the filter testing vessel. A sampling probe of 0.635 cm O.D. thin wall stainless steel tubing was used for extracting the sample gas isokinetically based on the expected flowrate. The sample gas stream was further split into two streams; one was directed to the PMS unit and the other to the alkali monitor unit.

  1. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  2. Solid Oxide Fuel Cell Manufacturing Overview

    E-Print Network [OSTI]

    Solid Oxide Fuel Cell Manufacturing Overview Hydrogen and Fuel Cell Technologies Manufacturing R Reserved. 3 The Solid Oxide Fuel Cell Electrochemistry #12;Copyright © 2011 Versa Power Systems. All Rights

  3. Manufacturing Metallic Parts with Designed Mesostructure

    E-Print Network [OSTI]

    Additive Manufacturing Laser Engineered Net Shaping Electron Beam Melting Williams, C. B., F. M. Mistree, D Additive Manufacturing © Christopher B. Williams Electron Beam Melting Electron Beam Melting Direct Metal

  4. Mechanics and Design, Manufacturing Professor Hani Naguib

    E-Print Network [OSTI]

    Mechanical and Industrial Engineering Manufacturing What is Manufacturing? The transformation of materials. Apple Canada(Se12), Revenue: $5,067,109 9. CGI Group(Se12), Revenue: $4,786,857 10. Siemens Canada(Se12

  5. Clean Energy Manufacturing Incentive Grant Program

    Broader source: Energy.gov [DOE]

    "Clean energy manufacturer" is defined as a biofuel producer, a manufacturer of renewable energy or nuclear equipment/products, or "products used for energy conservation, storage, or grid efficie...

  6. Clean Energy Manufacturing Incentive Program (Virginia)

    Broader source: Energy.gov [DOE]

    In April 2011, Virginia created the Clean Energy Manufacturing Incentive Grant Program. The program is meant to replace the [http://en.openei.org/wiki/Solar_Manufacturing_Incentive_Grant_%28SMIG%29...

  7. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  8. Goodman Manufacturing: Order (2012-CE-1509)

    Broader source: Energy.gov [DOE]

    DOE ordered Goodman Manufacturing Company L.P. to pay an $8,000 civil penalty after finding Goodman Manufacturing had failed to certify that certain room air conditioners comply with the applicable energy conservation standard.

  9. Goodman Manufacturing: Proposed Penalty (2011-SE-4301)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Goodman Manufacturing manufactured and distributed noncompliant basic model CPC180* commercial package air conditioners in the U.S.

  10. Mechanical and Manufacturing Engineering Petroleum Engineering Minor

    E-Print Network [OSTI]

    Calgary, University of

    of Chemical and Petroleum Engineering for their petroleum engineering minor. As well, mechanical engineeringMechanical and Manufacturing Engineering Petroleum Engineering Minor The Department of Mechanical and Manufacturing Engineering offers a minor in petroleum engineering within the mechanical engineering major

  11. INFORMATION SYSTEMS SUPPORT FOR MANUFACTURING PROCESSES

    E-Print Network [OSTI]

    activities. The feature overlapping of production planning and quality control between both systems raises and distribution (Merrit1999) and have extend their scope to support quality control and production tracking: Manufacturing Enterprises, Enterprise Resource Planning, Manufacturing Execution Systems, Discrete Processes

  12. Objective assessment of manufacturing technology investments

    E-Print Network [OSTI]

    Rothman, Craig Jeremy

    2012-01-01T23:59:59.000Z

    Amgen is a biotechnology company with manufacturing plants throughout the world. New manufacturing technologies are constantly being developed and implemented in order to address cost, quality, regulation, and competitive ...

  13. Refrigerator Manufacturers: Order (2013-CE-5341)

    Broader source: Energy.gov [DOE]

    DOE ordered Refrigerator Manufacturers, LLC to pay a $8,000 civil penalty after finding Refrigerator Manufacturers had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  14. Creation and sustainment of manufacturing technology roadmaps

    E-Print Network [OSTI]

    Grillon, Louis S

    2012-01-01T23:59:59.000Z

    Manufacturing technology roadmaps align manufacturing capability development to product development and the driving business need. Roadmaps allow an executable business strategy to be communicated to all levels of an ...

  15. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01T23:59:59.000Z

    shape part, e.g. , additive manufacturing, Transactions offace operations. Additive manufacturing of metal componentsenvironmen- tal merits of additive manufacturing relative to

  16. Additive Manufacturing in China: Aviation and Aerospace Applications (Part 2)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01T23:59:59.000Z

    Analysis May 2013 Additive Manufacturing in China: Aviationan overview of China’s additive manufacturing industry wasmilitary achievements in additive manufacturing. 2 Initial

  17. Manufacturing Fuel Cell Manhattan Project | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Fuel Cell Manhattan Project Manufacturing Fuel Cell Manhattan Project The Office of Naval Research recently sponsored and completed the Manufacturing Fuel Cell...

  18. Additive Manufacturing in China: Aviation and Aerospace Applications (Part 2)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01T23:59:59.000Z

    Bulletin Analysis May 2013 Additive Manufacturing in China:an overview of China’s additive manufacturing industry wasmilitary achievements in additive manufacturing. 2 Initial

  19. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    USA Inc formerly Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA) Place: San Bruno,...

  20. Manufactured Home Energy Audit (MHEA)Users Manual (Version 7)

    SciTech Connect (OSTI)

    Gettings, M.B.

    2003-01-27T23:59:59.000Z

    The Manufactured Home Energy Audit (MHEA) is a software tool that predicts manufactured home energy consumption and recommends weatherization retrofit measures. It was developed to assist local weatherization agencies working with the U.S. Department of Energy (DOE) Weatherization Assistance Program. Whether new or experienced, employed within or outside the Weatherization Assistance Program, all users can benefit from incorporating MHEA into their manufactured home weatherization programs. DOE anticipates that the state weatherization assistance programs that incorporate MHEA into their programs will find significant growth in the energy and cost savings achieved from manufactured home weatherization. The easy-to-use MHEA uses a relatively standard Windows graphical interface for entering simple inputs and provides understandable, usable results. The user enters information about the manufactured home construction, heating equipment, cooling equipment appliances, and weather site. MHEA then calculates annual energy consumption using a simplified building energy analysis technique. Weatherization retrofit measures are evaluated based on the predicted energy savings after installation of the measure, the measure cost, and the measure life. Finally, MHEA recommends retrofit measures that are energy and cost effective for the particular home being evaluated. MHEA evaluates each manufactured home individually and takes into account local weather conditions, retrofit measure costs, and fuel costs. The recommended package of weatherization retrofit measures is tailored to the home being evaluated. More traditional techniques apply the same package of retrofit measures to all manufactured homes, often the same set of measures that are installed into site-built homes. Effective manufactured home weatherization can be achieved only by installing measures developed specifically for manufactured homes. The unique manufactured home construction characteristics require that each of these measures is evaluated separately in order to devise a package of measures that will result in high energy and dollar savings. MHEA stands apart from other building energy analysis tools in many ways. Calculations incorporated into the computer code specifically address manufactured home heating and cooling load trends. The retrofit measures evaluated by MHEA are all applicable to manufactured homes. Help messages describe common manufactured home weatherization practices as well as provide hints on how to install retrofit measures. These and other features help make MHEA easy to use when evaluating energy consumption and the effects of weatherization retrofit measures for manufactured homes. The National Renewable Energy Laboratory originally developed MHEA for the U.S. Department of Energy Weatherization Assistance Program. Conversion to a Windows-based program with additional modifications has been performed by the Oak Ridge National Laboratory. Many energy consumption and economic calculations resemble those found in the Computerized Instrumented Residential Audit written by Lawrence Berkeley National Laboratory and the National Energy Audit written by Oak Ridge National Laboratory. The calculations are similar in structure but have been altered to more accurately represent a manufactured home's unique energy use characteristics. Most importantly, MHEA helps meet the DOE Weatherization Assistance Program goals to increase client comfort and use federal dollars wisely.

  1. Webinar: Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Video recording and text version of the webinar titled "Additive Manufacturing for Fuel Cells," originally presented on February 11, 2014.

  2. FY 2011 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    Honeywell Federal Manufacturing & Technologies, LLC, PER Summary | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the...

  3. Clean Energy Manufacturing Initiative Industrial Efficiency and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis Description Industrial...

  4. FY 2009 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    Honeywell Federal Manufacturing & Technologies, LLC, PER Summary | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the...

  5. FY 2010 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    Honeywell Federal Manufacturing & Technologies, LLC, PER Summary | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the...

  6. FY 2007 Honeywell Federal Manufacturing & Technologies, LLC,...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Honeywell Federal Manufacturing & Technologies, LLC, PER Summary | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the...

  7. FY 2008 Honeywell Federal Manufacturing & Technologies, LLC,...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Honeywell Federal Manufacturing & Technologies, LLC, PER Summary | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the...

  8. FY 2006 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    Honeywell Federal Manufacturing & Technologies, LLC, PER Summary | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the...

  9. Clean Energy Manufacturing Innovation Institute for Composite...

    Broader source: Energy.gov (indexed) [DOE]

    and Fuel Cell Technologies Research, Development, and Demonstrations Funding Opportunity Announcement Webinar Slides Fiber Reinforced Polymer Composite Manufacturing Workshop...

  10. Elastomeric member and method of manufacture therefor

    DOE Patents [OSTI]

    Hoppie, L.O.

    1985-12-10T23:59:59.000Z

    An energy storage device is disclosed consisting of a stretched elongated elastomeric member disposed within a tubular housing, which elastomeric member is adapted to be torsionally stressed to store energy. The elastomeric member is configured in the relaxed state with a uniform diameter body section, and transition end sections, attached to rigid end piece assemblies of a lesser diameter. The profile and deflection characteristic of the transition sections are such that upon stretching of the elastomeric member, a substantially uniform diameter assembly results, to minimize the required volume of the surrounding housing. Each of the transition sections are received within and bonded to a woven wire mesh sleeve having helical windings at a particular helix angle to control the deflection of the transition section. Each sleeve also contracts with the contraction of the associated transition section to maintain the bond therebetween. During manufacture, the sleeves are forced against a forming surface and bonded to the associated transition section to provide the correct profile and helix angle. 12 figs.

  11. Elastomeric member and method of manufacture therefor

    DOE Patents [OSTI]

    Hoppie, Lyle O. (Birmingham, MI)

    1985-01-01T23:59:59.000Z

    An energy storage device (10) is disclosed consisting of a stretched elongated elastomeric member (16) disposed within a tubular housing (14), which elastomeric member (16) is adapted to be torsionally stressed to store energy. The elastomeric member (16) is configured in the relaxed state with a uniform diameter body section (74), and transition end sections (76, 78), attached to rigid end piece assemblies (22, 24) of a lesser diameter. The profile and deflection characteristic of the transition sections (76, 78) are such that upon stretching of the elastomeric member (16), a substantially uniform diameter assembly results, to minimize the required volume of the surrounding housing (14). Each of the transition sections (76, 78) are received within and bonded to a woven wire mesh sleeve (26, 28) having helical windings at a particular helix angle to control the deflection of the transition section. Each sleeve (26, 28) also contracts with the contraction of the associated transition section to maintain the bond therebetween. During manufacture, the sleeves (26, 28) are forced against a forming surface and bonded to the associated transition section (76, 78) to provide the correct profile and helix angle.

  12. Pseudomonas fluorescens -A robust manufacturing platform

    E-Print Network [OSTI]

    Lebendiker, Mario

    Pseudomonas fluorescens -A robust manufacturing platform Reprinted from July/August 2004 Speciality at efficient- ly transporting single chain antibodies and other mammalian-derived proteins. In addition production. Dowpharma, a contract manufacturing services unit of Dow Chemical, has developed a manufacturing

  13. Additive manufacturing of metallic tracks on

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing of metallic tracks on green ceramic/dielectrics Problem this technology (note: may require additional tooling/ set up time) · Rapid Prototyping & small scale manufacture microelectronics such as manufacture of LTCC ceramic/ Dielectric antenna and rapid PCB prototyping or repair

  14. ICME & MGI Big Area Additive Manufacturing

    E-Print Network [OSTI]

    ICME & MGI · Big Area Additive Manufacturing · Neutron Characterization for AM · Materials problems in additive manu- facturing (AM). Additive manufacturing, or three-dimensional (3-D) printing of the world's most advanced neu- tron facilities, the HFIR and SNS, to characterize additive manufactured

  15. Energy Manufacturing Matthew Realff and Steven Danyluk

    E-Print Network [OSTI]

    Das, Suman

    Energy Manufacturing Matthew Realff and Steven Danyluk Georgia Institute of Technology This white Foundation and held in Arlington VA, on March 24-25, 2009 on Energy Manufacturing. The workshop attendees participated in discussions and presented their views on energy manufacturing and the presentations

  16. EFFECTIVE STRUCTURAL HEALTH MONITORING WITH ADDITIVE MANUFACTURING

    E-Print Network [OSTI]

    Boyer, Edmond

    will be presented for components that can be processed by additive manufacturing (AM) or 3D printing. The origin structures. KEYWORDS : structural health monitoring methodology, 3D printing, additive manufacturing, fatigue, intelligent structure INTRODUCTION Additive manufacturing (AM), also known as 3D Printing or Rapid

  17. A new Energy Saving method of manufacturing ceramic products from waste glass

    SciTech Connect (OSTI)

    Haun Labs

    2002-07-05T23:59:59.000Z

    This final report summarizes the activities of the DOE Inventions and Innovations sponsored project, ''A New Energy Saving Method of Manufacturing Ceramic Products from Waste Glass.'' The project involved an innovative method of lowering energy costs of manufacturing ceramic products by substituting traditional raw materials with waste glass. The processing method is based on sintering of glass powder at {approx}750 C to produce products which traditionally require firing temperatures of >1200 C, or glass-melting temperatures >1500 C. The key to the new method is the elimination of previous processing problems, which have greatly limited the use of recycled glass as a ceramic raw material. The technology is aligned with the DOE-OIT Glass Industry Vision and Roadmap, and offers significant energy savings and environmental benefits compared to current technologies. A U.S. patent (No. 6,340,650) covering the technology was issued on January 22, 2002. An international PCT Patent Application is pending with designations made for all PCT regions and countries. The goal of the project was to provide the basis for the design and construction of an energy-efficient manufacturing plant that can convert large volumes of waste glass into high-quality ceramic tile. The main objectives of the project were to complete process development and optimization; construct and test prototype samples; and conduct market analysis and commercialization planning. Two types of ceramic tile products were targeted by the project. The first type was developed during the first year (Phase I) to have a glazed-like finish for applications where slip resistance is not critical, such as wall tile. The processing method optimized in Phase I produces a glossy surface with a translucent appearance, without the extra glazing steps required in traditional tile manufacturing. The second type of product was developed during the second year (Phase II). This product was designed to have an unglazed appearance for applications requiring slip resistance, such as floor tile. The coarser matte finish of this product type was produced by modifying the basic process to include crystalline fillers and partial crystallization of the glass. Additional details of the project results are discussed in Section III.

  18. Commercial Demonstration of the Manufactured Aggregate Processing Technology Utilizing Spray Dryer Ash

    SciTech Connect (OSTI)

    Milton Wu; Paul Yuran

    2006-12-31T23:59:59.000Z

    Universal Aggregates LLC (UA) was awarded a cost sharing Co-operative Agreement from the Department of Energy (DOE) through the Power Plant Improvement Initiative Program (PPII) to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia in October 2001. The Agreement was signed in November 2002. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the UA share is $12.3 million (63%). The original project team consists of UA, SynAggs, LLC, CONSOL Energy Inc. and P. J. Dick, Inc. Using 115,000 ton per year of spray dryer ash (SDA), a dry FGD by-product from the power station, UA will produce 167,000 tons of manufactured lightweight aggregate for use in production of concrete masonry units (CMU). Manufacturing aggregate from FGD by-products can provide an economical high-volume use and substantially expand market for FGD by-products. Most of the FGD by-products are currently disposed of in landfills. Construction of the Birchwood Aggregate Facility was completed in March 2004. Operation startup was begun in April 2004. Plant Integration was initiated in December 2004. Integration includes mixing, extrusion, curing, crushing and screening. Lightweight aggregates with proper size gradation and bulk density were produced from the manufacturing aggregate plant and loaded on a stockpile for shipment. The shipped aggregates were used in a commercial block plant for CMU production. However, most of the production was made at low capacity factors and for a relatively short time in 2005. Several areas were identified as important factors to improve plant capacity and availability. Equipment and process control modifications and curing vessel clean up were made to improve plant operation in the first half of 2006. About 3,000 tons of crushed aggregate was produced in August 2006. UA is continuing to work to improve plant availability and throughput capacity and to produce quality lightweight aggregate for use in commercial applications.

  19. High volume - high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Quarterly report, October 1, 1995--December 31, 1995

    SciTech Connect (OSTI)

    NONE

    1997-05-01T23:59:59.000Z

    The amount of dry FGD materials produced in the U.S. has not been increasing at the high rate originally anticipated. This has been due to a number of economic factors affecting the utility industry. Technologies for the disposal of large amounts of materials are not going to be implemented in the near term. In light of this development the target application for this project is being changed from highwall adit filling to the filling of auger holes to allow for highwall mining. This application focuses on using the dry FGD material to recover coal isolated by excessive augering. It produces 10 or more times the amount of coal per ton of dry FGD utilized than the originally proposed methodology. It also does not require extensive equipment development and, if applied to abandoned mine lands, may have substantially more significant environmental benefit. We also propose to use a spray dryer material for the demonstration instead of the fluidized bed material originally proposed. The spray dryer material is already slacked eliminating problems associated with heat generation at the mine site. Auger hole grouting with FGD material is also best performed by hydraulic emplacement methods.

  20. The photovoltaic manufacturing technology project: A government/industry partnership

    SciTech Connect (OSTI)

    Mitchell, R.L.; Witt, C.E.; Mooney, G.D.

    1991-12-01T23:59:59.000Z

    The Photovoltaic Manufacturing Technology (PVMaT) project is a government/industry photovoltaic manufacturing research and development (R&D) project composed of partnerships between the federal government (through the US Department of Energy) and members of the US photovoltaic (PV) industry. It is designed to assist the US PV industry in improving manufacturing processes, accelerating manufacturing cost reductions for PV modules, increasing commercial product performance, and generally laying the groundwork for a substantial scale-up of US-based PV manufacturing plant capabilities. The project is being carried out in three separate phases, each focused on a specific approach to solving the problems identified by the industrial participants. These participants are selected through competitive procurements. Furthermore, the PVMaT project has been specifically structured to ensure that these PV manufacturing R&D subcontract awards are selected with no intention of either directing funding toward specific PV technologies (e.g., amorphous silicon, polycrystalline thin films, etc.), or spreading the awards among a number of technologies (e.g., one subcontract in each area). Each associated subcontract under any phase of this project is, and will continue to be, selected for funding on its own technical and cost merits. Phase 1, the problem identification phase, was completed early in 1991. Phase 2 is now under way. This is the solution phase of the project and addresses problems of specific manufacturers. The envisioned subcontracts under Phase 2 may be up to three years in duration and will be highly cost-shared between the US government and US industrial participants. Phase 3, is also under way. General issues related to PV module development will be studied through various teaming arrangements. 25 refs.

  1. Managing Energy Efficiency in Manufacturing Processes Implementing Energy Performance in

    E-Print Network [OSTI]

    Boyer, Edmond

    Managing Energy Efficiency in Manufacturing Processes ­ Implementing Energy Performance and unsecured energy supply are topics that become increasingly important in today's society. Although renewable energy technologies may be a long-term solution, more efficient energy use potentially makes a high

  2. Adaptive Robot Design and Applications in Flexible Manufacturing Environments

    E-Print Network [OSTI]

    manufacturing environments. However, state-of-art industrial robots with high accuracy are rather costly is needed. Rather than designing an industrial robot for each given application, ARFLEX aims at providing IT systems, existing industrial robot's accuracy and adaptability can be enhanced at the same time

  3. A Web-Based Curriculum Development on Nontraditional Manufacturing with

    E-Print Network [OSTI]

    Yao, Y. Lawrence

    . For example, laser is widely accepted as an economical, high-throughput tool for metal/ ceramics cutting and drilling. Recent developments in MEMS and rapid prototyping manufacturing (RPM) would be impossible without collaborated on nontraditional material machining processes such as laser machining processes (LMP), electrical

  4. Method for automatically evaluating a transition from a batch manufacturing technique to a lean manufacturing technique

    DOE Patents [OSTI]

    Ivezic, Nenad; Potok, Thomas E.

    2003-09-30T23:59:59.000Z

    A method for automatically evaluating a manufacturing technique comprises the steps of: receiving from a user manufacturing process step parameters characterizing a manufacturing process; accepting from the user a selection for an analysis of a particular lean manufacturing technique; automatically compiling process step data for each process step in the manufacturing process; automatically calculating process metrics from a summation of the compiled process step data for each process step; and, presenting the automatically calculated process metrics to the user. A method for evaluating a transition from a batch manufacturing technique to a lean manufacturing technique can comprise the steps of: collecting manufacturing process step characterization parameters; selecting a lean manufacturing technique for analysis; communicating the selected lean manufacturing technique and the manufacturing process step characterization parameters to an automatic manufacturing technique evaluation engine having a mathematical model for generating manufacturing technique evaluation data; and, using the lean manufacturing technique evaluation data to determine whether to transition from an existing manufacturing technique to the selected lean manufacturing technique.

  5. Productization and Manufacturing Scaling of High-Efficiency Solar Cell and Module Products Based on a Disruptive Low-Cost, Mono-Crystalline Technology: Final Technical Progress Report, April 1, 2009 - December 30, 2010

    SciTech Connect (OSTI)

    Fatemi, H.

    2012-07-01T23:59:59.000Z

    Final report for PV incubator subcontract with Solexel, Inc. The purpose of this project was to develop Solexel's Unique IP, productize it, and transfer it to manufacturing. Silicon constitutes a significant fraction of the total solar cell cost, resulting in an industry-wide drive to lower silicon usage. Solexel's disruptive Solar cell structure got around these challenges and promised superior light trapping, efficiency and mechanical strength, despite being significantly thinner than commercially available cells. Solexel's successful participation in this incubator project became evident as the company is now moving into commercial production and position itself to be competitive for the next Technology Pathway Partnerships (TPP) funding opportunity.

  6. ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2011

    E-Print Network [OSTI]

    Colton, Jonathan S.

    solubility and porosity · Defects · Design rules · Economics #12;ME 6222: Manufacturing Processes and Systems with charge · steel making in blast furnace -mix coke with steel · Furnace material - refractory ­ high;Melting Time · Estimate by · Take into account oven efficiency ME 6222: Manufacturing Processes

  7. Manufacturing

    Office of Environmental Management (EM)

    674 Academy Press. Washington, DC. 675 Pre. 2014. SimaPro Database Manual - Methods Library (2.7). Available at: www.pre- 676 sustainability.comdownload...

  8. Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment ofLetterEconomyDr.Energy UniversityOversightFlow of Materials

  9. Viability Assessment Volume 5

    SciTech Connect (OSTI)

    DOE,

    1998-12-01T23:59:59.000Z

    This volume presents a management summary of the cost estimate to complete the design, and to license, construct, operate, monitor, close, and decommission a Monitored Geologic Repository at Yucca Mountain in Nevada. This volume summarizes the scope, estimating methodologies, and assumptions used in development of the Monitored Geologic Repository-VA cost estimate. It identifies the key features necessary to understand the summary costs presented herein. This cost summary derives from a larger body of documented cost analysis. Volume 5 is organized to reflect this structured approach to cost estimation and contains the following sections: Section 1, Cost Elements. This section briefly defines the components of each major repository cost element. Section 2, Project Phases. This section presents the definition, as used in the estimate, of five project phases (Licensing, Pre-emplacement Construction, Emplacement Operations, Monitoring, and Closure and Decommissioning) and the schedule dates for each phase. It also contains major milestone dates and a bar chart schedule. Section 3, Major Assumptions. This section identifies key high-level assumptions for the cost estimate basis. Additional detailed assumptions are included in the appendices. Section 4, Integrated Cost Summary. This section presents a high-level roll-up of the VA costs resulting from the estimating work. The tables and figures contained in this section were compiled from the more detailed cost estimates in the appendices. Section 5, References. This section identifies the references that support this cost volume. Appendices. For each major repository cost element, Appendices B-F [B, C, D, E, F] presents additional information on the scope of cost elements, identifies methodologies used to develop the cost estimates, lists underlying cost assumptions, and tabulates summary results. Appendix A contains a glossary to assist the reader in understanding the terminology in Volume 5. Appendix G presents costs associated with three VA design options, as described in Volume 2. These costs are provided for information and are not compiled into the integrated cost summary.

  10. An inkjet vision measurement technique for high-frequency jetting

    SciTech Connect (OSTI)

    Kwon, Kye-Si, E-mail: kskwon@sch.ac.kr; Jang, Min-Hyuck; Park, Ha Yeong [Department of Mechanical Engineering, Soonchunhyang University 22, Soonchunhyang-Ro, Shinchang, Asan Chungnam 336-745 (Korea, Republic of); Ko, Hyun-Seok [Department of Electrical and Robot Engineering, Soonchunhyang University, 22, Soonchunhyang-Ro, Shinchang, Asan Chungnam 336-745 (Korea, Republic of)

    2014-06-15T23:59:59.000Z

    Inkjet technology has been used as manufacturing a tool for printed electronics. To increase the productivity, the jetting frequency needs to be increased. When using high-frequency jetting, the printed pattern quality could be non-uniform since the jetting performance characteristics including the jetting speed and droplet volume could vary significantly with increases in jet frequency. Therefore, high-frequency jetting behavior must be evaluated properly for improvement. However, it is difficult to measure high-frequency jetting behavior using previous vision analysis methods, because subsequent droplets are close or even merged. In this paper, we present vision measurement techniques to evaluate the drop formation of high-frequency jetting. The proposed method is based on tracking target droplets such that subsequent droplets can be excluded in the image analysis by focusing on the target droplet. Finally, a frequency sweeping method for jetting speed and droplet volume is presented to understand the overall jetting frequency effects on jetting performance.

  11. Manufacturability Study and Scale-Up for Large Format Lithium...

    Broader source: Energy.gov (indexed) [DOE]

    integrators - Original equipment manufacturers * Development of processes, process optimization, manufacturing schemes, materials improvements, diagnostics, and production yield...

  12. Manufacturing Energy and Carbon Footprint Definitions and Assumptions...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Understanding Manufacturing Energy and Carbon Footprints, October 2012 2010 Manufacturing Energy and Carbon Footprints: Definitions...

  13. Manufacturing Demonstration Facility Low-Cost Carbon Fiber Available to US Manufacturers

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn12electron 9Novemberutilities and aHistoricMannManufacturing

  14. PV Cz silicon manufacturing technology improvements. Semiannual subcontract report, 1 April 1993--30 September 1993

    SciTech Connect (OSTI)

    Jester, T. [Siemens Solar Industries, Camarillo, CA (United States)

    1994-06-01T23:59:59.000Z

    This report describes work performed under a 3-year contract to demonstrate signfficant cost reductions and improvements in manufacturing technology. The work focused an near-term projects for implementation in the Siemens Solar Industries (SSI) Czochralski (CZ) manufacturing facility in Camarillo, California, and was undertaken to increase the commercial viability and volume of photovoltaic manufacturing by evaluating the most significant cost categories and then lowering the cost of each Rem through experimentation, materials refinement, and better industrial engineering. During this reporting period, several significant improvements were achieved. (1) The crystal-growing operation improved with an increase in growth capacity. Higher growing throughput was demonstrated with larger crucibles, higher polysilicon packing density, and higher pull speeds. (2) The operation was completely converted to wire-saw wafer processing. The wire saws yield over 40% more wafers per inch in production. The capacity improvement generated by wire saws increased overall manufacturing volume by more than 40% without additional expenses in cyrstal growth. (3) Cell processing improvements focused on better understanding of the contact paste and firing processes. (4) Module designs for lower material and labor costs began with the focus on a new junction box, larger modules with larger cells, and less costly framing technique. CFC usage was completely eliminated in the SSI manufacturing facility during this phase of the contract.

  15. Carbon fiber manufacturing via plasma technology

    DOE Patents [OSTI]

    Paulauskas, Felix L. (Knoxville, TN); Yarborough, Kenneth D. (Oak Ridge, TN); Meek, Thomas T. (Knoxville, TN)

    2002-01-01T23:59:59.000Z

    The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

  16. Method for manufacturing magnetohydrodynamic electrodes

    DOE Patents [OSTI]

    Killpatrick, D.H.; Thresh, H.R.

    1980-06-24T23:59:59.000Z

    A method of manufacturing electrodes for use in a magnetohydrodynamic (MHD) generator is described comprising the steps of preparing a billet having a core of a first metal, a tubular sleeve of a second metal, and an outer sheath of an extrusile metal; evacuating the space between the parts of the assembled billet; extruding the billet; and removing the outer jacket. The extruded bar may be made into electrodes by cutting and bending to the shape required for an MHD channel frame. The method forms a bond between the first metal of the core and the second metal of the sleeve strong enough to withstand a hot and corrosive environment.

  17. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1993-01-01T23:59:59.000Z

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  18. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02T23:59:59.000Z

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  19. Manufacturing Innovation in the DOE

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdfBreaking ofOil & Gas »ofMarketingSmartManufacturing Innovation in the DOE

  20. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment3311, 3312), October 2012 (MECS 2006)R&D The Manufacturing

  1. Irradiation effects on fracture toughness of two high-copper submerged-arc welds, HSSI series 5. Volume 2, Appendices E and F

    SciTech Connect (OSTI)

    Nanstad, R.K.; Haggag, F.M.; McCabe, D.E.; Iskander, S.K.; Bowman, K.O. [Oak Ridge National Lab., TN (United States); Menke, B.H. [Materials Engineering Associates, Inc., Lanham, MD (United States)

    1992-10-01T23:59:59.000Z

    The Fifth Irradiation Series in the Heavy-Section Steel irradiation (HSSI) Program was aimed at obtaining a statistically significant fracture toughness data base on two weldments with high-copper contents to determine the shift and shape of the K{sub lc} curve as a consequence of irradiation. The program included irradiated Charpy V-notch impact, tensile, and drop-weight specimens in addition to compact fracture toughness specimens. Compact specimens with thicknesses of 25.4, 50.8, and 101.6 mm [1T C(T), 2T C(T), and 4T C(T), respectively] were irradiated. Additionally, unirradiated 6T C(T) and 8T C(T) specimens with the same K{sub lc} measuring capacity as the irradiated specimens were tested. The materials for this irradiation series were two weldments fabricated from special heats of weld wire with copper added to the melt. One lot of Linde 0124 flux was used for all the welds. Copper levels for the two welds are 0.23 and 0.31 wt %, while the nickel contents for both welds are 0.60 wt %. Twelve capsules of specimens were irradiated in the pool-side facility of the Oak Ridge Research Reactor at a nominal temperature of 288{degree}C and an average fluence of about 1.5 {times} 10{sup 19} neutrons/cm{sup 2} (> 1 MeV). This volume, Appendices E and F, contains the load-displacement curves and photographs of the fracture toughness specimens from the 72W weld (0.23 wt % Cu) and the 73 W weld (0.31 wt % Cu), respectively.

  2. Estimates of emergency operating capacity in US manufacturing and nonmanufacturing industries

    SciTech Connect (OSTI)

    Belzer, D.B. (Pacific Northwest Lab., Richland, WA (USA)); Serot, D.E. (D/E/S Research, Richland, WA (USA)); Kellogg, M.A. (ERCE, Inc., Portland, OR (USA))

    1991-03-01T23:59:59.000Z

    Development of integrated mobilization preparedness policies requires planning estimates of available productive capacity during national emergency conditions. Such estimates must be developed in a manner that allows evaluation of current trends in capacity and the consideration of uncertainties in various data inputs and in engineering assumptions. This study, conducted by Pacific Northwest Laboratory (PNL), developed estimates of emergency operating capacity (EOC) for 446 manufacturing industries at the 4-digit Standard Industrial Classification (SIC) level of aggregation and for 24 key non-manufacturing sectors. This volume presents tabular and graphical results of the historical analysis and projections for each SIC industry. (JF)

  3. Sol-gel manufactured energetic materials

    DOE Patents [OSTI]

    Simpson, Randall L.; Lee, Ronald S.; Tillotson, Thomas M.; Hrubesh, Lawrence W.; Swansiger, Rosalind W.; Fox, Glenn A.

    2003-12-23T23:59:59.000Z

    Sol-gel chemistry is used for the preparation of energetic materials (explosives, propellants and pyrotechnics) with improved homogeneity, and/or which can be cast to near-net shape, and/or made into precision molding powders. The sol-gel method is a synthetic chemical process where reactive monomers are mixed into a solution, polymerization occurs leading to a highly cross-linked three dimensional solid network resulting in a gel. The energetic materials can be incorporated during the formation of the solution or during the gel stage of the process. The composition, pore, and primary particle sizes, gel time, surface areas, and density may be tailored and controlled by the solution chemistry. The gel is then dried using supercritical extraction to produce a highly porous low density aerogel or by controlled slow evaporation to produce a xerogel. Applying stress during the extraction phase can result in high density materials. Thus, the sol-gel method can be used for precision detonator explosive manufacturing as well as producing precision explosives, propellants, and pyrotechnics, along with high power composite energetic materials.

  4. Sol-Gel Manufactured Energetic Materials

    DOE Patents [OSTI]

    Simpson, Randall L. (Livermore, CA); Lee, Ronald S. (Livermore, CA); Tillotson, Thomas M. (Tracy, CA); Hrubesh, Lawrence W. (Pleasanton, CA); Swansiger, Rosalind W. (Livermore, CA); Fox, Glenn A. (Livermore, CA)

    2005-05-17T23:59:59.000Z

    Sol-gel chemistry is used for the preparation of energetic materials (explosives, propellants and pyrotechnics) with improved homogeneity, and/or which can be cast to near-net shape, and/or made into precision molding powders. The sol-gel method is a synthetic chemical process where reactive monomers are mixed into a solution, polymerization occurs leading to a highly cross-linked three dimensional solid network resulting in a gel. The energetic materials can be incorporated during the formation of the solution or during the gel stage of the process. The composition, pore, and primary particle sizes, gel time, surface areas, and density may be tailored and controlled by the solution chemistry. The gel is then dried using supercritical extraction to produce a highly porous low density aerogel or by controlled slow evaporation to produce a xerogel. Applying stress during the extraction phase can result in high density materials. Thus, the sol-gel method can be used for precision detonator explosive manufacturing as well as producing precision explosives, propellants, and pyrotechnics, along with high power composite energetic materials.

  5. Production and characterization of carbamazepine nanocrystals by electrospraying for continuous pharmaceutical manufacturing

    E-Print Network [OSTI]

    Wang, Mao

    In this paper, an electrospray technique followed by annealing at high temperatures was developed to produce nanocrystals of carbamazepine (CBZ), a poorly water-soluble drug, for continuous pharmaceutical manufacturing ...

  6. Cycle-to-cycle control of multiple input-multiple output manufacturing processes

    E-Print Network [OSTI]

    Rzepniewski, Adam K. (Adam Kamil), 1976-

    2005-01-01T23:59:59.000Z

    In-process closed-loop control of many manufacturing processes is impractical owing to the impossibility or the prohibitively high cost of placing sensors and actuators necessary for in-process control. Such processes are ...

  7. Lean manufacturing in a mass customization plant : improved efficiencies in raw material presentation

    E-Print Network [OSTI]

    Daneshmand, Moojan

    2011-01-01T23:59:59.000Z

    This thesis focuses on the application of the principles of lean manufacturing at Varian Semiconductor Equipment Associates (VSEA). The company faces the challenges of highly customized assembly as well as fluctuating ...

  8. Fact Sheet: Advanced Natural Gas Systems Manufacturing R&D initiative

    Energy Savers [EERE]

    Fact Sheet: Advanced Natural Gas Systems Manufacturing R&D initiative 1 of 1 Summary: DOE will launch a collaborative effort with industry to evaluate and scope high- impact...

  9. Lean manufacturing in a mass customization plant : inventory correction and shortage measurement

    E-Print Network [OSTI]

    Raykar, Sumant (Sumant Shreechandra)

    2011-01-01T23:59:59.000Z

    This thesis documents the application of the principles of lean manufacturing and supply chain planning at Varian Semiconductor Equipment Associates. The company's products are highly customizable, and the production ...

  10. Sandia National Laboratories: Advanced Manufacturing Initiative

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Initiative (AMI) is a multiple-year, 3-way collaboration among TPI Composites, Iowa State University, and Sandia National Laboratories. The goal of this...

  11. Welcome and Advanced Manufacturing Partnership (Text Version)

    Broader source: Energy.gov [DOE]

    This is a text version of the Welcome and Advanced Manufacturing Partnership video, originally presented on March 12, 2012 at the MDF Workshop held in Chicago, Illinois.

  12. 2014 Manufacturing Energy and Carbon Footprints: Definitions...

    Broader source: Energy.gov (indexed) [DOE]

    and Assumptions A number of key terms are used to interpret the manufacturing energy and carbon footprints. The terms associated with the energy footprint analysis are...

  13. Green Manufacturing Initiative Annual Report 2010

    E-Print Network [OSTI]

    de Doncker, Elise

    Green Manufacturing Initiative Annual Report 2010 Dr. John Patten Dr. David Meade May 3, 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Herman Miller Energy Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  14. Tank Manufacturing, Testing, Deployment and Field Performance...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydrogen Fuel and Pressure Vessel Forum on September 27 - 29, 2010, in Beijing, China. ihfpvnewhouse.pdf More Documents & Publications Fuel Tank Manufacturing, Testing,...

  15. Manufacturing Energy and Carbon Footprints Scope

    Office of Environmental Management (EM)

    involves one or more of the following activities: (1) fractionation; (2) straight distillation of crude oil; and (3) cracking. 325 - Chemical Manufacturing The Chemical...

  16. Solar Manufacturing Incentive Grant (SMIG) Program

    Broader source: Energy.gov [DOE]

    Created in 1995 and administered jointly by the Virginia Department of Mines, Minerals and Energy, and the Virginia Economic Development Partnership, the Solar Manufacturing Incentive Grant (SMIG)...

  17. President Obama's National Network for Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    material, to digital methods that use "additive" technologies. Often referred to as 3D printing, additive manufacturing is a way of making products and components of almost any...

  18. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program AVTA: 2010 Honda Civic HEV with Experimental Ultra Lead Acid Battery Testing Results...

  19. MANUFACTURING LOGISTICS RESEARCH: TAXONOMY AND DIRECTIONS

    E-Print Network [OSTI]

    Wu, David

    MANUFACTURING LOGISTICS RESEARCH: TAXONOMY AND DIRECTIONS S. DAVID WU Lehigh University, Bethlehem formed in the workshop. To convey this vision we suggest a taxonomy that characterizes research problems

  20. Energy & Manufacturing Workforce Training Topics List - Version...

    Broader source: Energy.gov (indexed) [DOE]

    View this searchable list of the training programs in the areas of energy andor manufacturing. Information provided in this list includes: the subjects being taught, grantee,...

  1. Manufacturing Ecosystems and Keystone Technologies (Text Version)

    Broader source: Energy.gov [DOE]

    This is a text version of the Manufacturing Ecosystems and Keystone Technologies video, originally presented on March 12, 2012 at the MDF Workshop held in Chicago, Illinois.

  2. American Energy and Manufacturing Competitiveness Summit

    Broader source: Energy.gov [DOE]

    The American Energy and Manufacturing Competitiveness Summit will bring together leaders and perspectives from industry, government, academia, national laboratories, labor, and policy organizations...

  3. Low Energy Ion Implantationin Semiconductor Manufacturing | U...

    Office of Science (SC) Website

    Low Energy Ion Implantation in Semiconductor Manufacturing Nuclear Physics (NP) NP Home About Research Facilities Science Highlights Benefits of NP Applications of Nuclear Science...

  4. Natural Fiber Composites: Retting, Preform Manufacture & Molding

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Retting, Preform Manufacture & Molding (Start:06.22.07) PI: Jim Holbery Presenter: Mark Smith Pacific Northwest National Laboratory Wednesday, February 27, 2008 This presentation...

  5. Energy-Related Carbon Emissions in Manufacturing

    Reports and Publications (EIA)

    2000-01-01T23:59:59.000Z

    Energy-related carbon emissions in manufacturing analysis and issues related to the energy use, energy efficiency, and carbon emission indicators.

  6. Oak Ridge Centers for Manufacturing Technology ? testimonials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    that the program did save jobs and did create opportunities for the American manufac- turing industry to grow and to continue to operate because of the tough manufacturing...

  7. Renewable Energy Manufacturing Tax Credit (South Carolina)

    Broader source: Energy.gov [DOE]

    South Carolina offers a ten percent income tax credit to the manufacturers of renewable energy operations* for tax years 2010 through 2015.

  8. Performance, Market and Manufacturing Constraints relevant to...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Constraints relevant to the Industrialization of Thermoelectric Devices Market pricing of thermoelectric raw materials and processing, cost of manufacture of devices and...

  9. New Sensor Network Technology Increases Manufacturing Efficiency...

    Energy Savers [EERE]

    Increases Manufacturing Efficiency April 11, 2013 - 12:00am Addthis EERE supported Eaton Corporation in the development and successful deployment of an electric motor...

  10. Advanced Materials and Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    and characterization of ceramic materials for energy-related applications Process Development and Scale-up Program Argonne's Materials Synthesis and Manufacturing Research and...

  11. Company Name Tax Credit* Manufacturing Facility's

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    new, distributed, utility-scale hydropower projects, as well as for retrofitting dams and irrigation canals. With more than 2 million in 48C Advanced Energy Manufacturing Tax...

  12. Climate VISION: Private Sector Initiatives: Automobile Manufacturers...

    Office of Scientific and Technical Information (OSTI)

    Resources & Links Software Tools DOE BestPractices Software Tools DOE BestPractices offers a range of software tools and databases that help manufacturers assess their plant's...

  13. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01T23:59:59.000Z

    KEYWORDS: Life Cycle Assessment, LCA, Green manufacturing,cycle phases, Life Cycle Assessment (LCA). The followingimpact. 2.2 Life Cycle Assessment (LCA) and Related Metrics

  14. Project Profile: Improved Large Aperture Collector Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    feasibility demonstrations focused in three main areas: an aggressive manufacturing optimization of the collector sub-structures for lower input material costs & mechanized...

  15. Sandia National Laboratories: Materials & Manufacturing Reliability...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Materials & Manufacturing Reliability Program Biofouling Studies on Sandia's Marine Hydrokinetic Coatings Initiated at PNNL's Sequim Bay On June 26, 2014, in Energy, Materials...

  16. A distributed computing environment for volume visualization

    E-Print Network [OSTI]

    Barua, Sandip Pannalal

    1992-01-01T23:59:59.000Z

    in computer-aided instruction, and can be expected to be widely used in medical classrooms in the near future. Figure Remot W kststloos High Bandwidth I Li& I I I I I High Performance Computer Fig. 2. A real-time multi-user environment 2 could... Page Volume Rendering Time 48 Normalized and Processor Performance Compensated Volume Ren- dering Time 49 III Computation Overhead - Ray Trace Phase 51 IV Computation Overhead - Volume Build Phase . 51 CHAPTER I INTRODUCTION I. A Scientific...

  17. A distributed computing environment for volume visualization 

    E-Print Network [OSTI]

    Barua, Sandip Pannalal

    1992-01-01T23:59:59.000Z

    in computer-aided instruction, and can be expected to be widely used in medical classrooms in the near future. Figure Remot W kststloos High Bandwidth I Li& I I I I I High Performance Computer Fig. 2. A real-time multi-user environment 2 could... Page Volume Rendering Time 48 Normalized and Processor Performance Compensated Volume Ren- dering Time 49 III Computation Overhead - Ray Trace Phase 51 IV Computation Overhead - Volume Build Phase . 51 CHAPTER I INTRODUCTION I. A Scientific...

  18. Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning (MRP)

    E-Print Network [OSTI]

    Cook, Diane J.

    -time controller. The controller uses four matrices: Fv and Sv describe ordering constraints between plan by allowing limited production capacity Inputs to Control System Researchers studying issues in intelligentCombining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning

  19. Volume Comparison

    Annual Energy Outlook 2013 [U.S. Energy Information Administration (EIA)]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742 33 111 1,613 122 40Coal Stocks at Commercial and InstitutionalArea:Mnt(N)3.1.Liquids ReserveVolume

  20. Multiple oligo nucleotide arrays: Methods to reduce manufacture time and cost

    E-Print Network [OSTI]

    Ning, Kang

    2010-01-01T23:59:59.000Z

    The customized multiple arrays are becoming vastly used in microarray experiments for varies purposes, mainly for its ability to handle a large quantity of data and output high quality results. However, experimenters who use customized multiple arrays still face many problems, such as the cost and time to manufacture the masks, and the cost for production of the multiple arrays by costly machines. Although there is some research on the multiple arrays, there is little concern on the manufacture time and cost, which is actually important to experimenters. In this paper, we have proposed methods to reduce the time and cost for the manufacture of the customized multiple arrays. We have first introduced a heuristic algorithm for the mask decomposition problem for multiple arrays. Then a streamline method is proposed for the integration of different steps of manufacture on a higher level. Experiments show that our methods are very effective in reduction of the time and cost of manufacture of multiple arrays.

  1. Device Architecture Simplification of Laser Pattering in High-Volume Crystalline Silicon Solar Cell Fabrication using Intensive Computation for Design and Optimization

    SciTech Connect (OSTI)

    Grupp Mueller, Guenther [SolarWorld; Herfurth, Hans [Fraunhofer CLT; Dunham, Scott [University of Washington; Xu, Baomin [PARC

    2013-11-15T23:59:59.000Z

    Prices of Si based solar modules have been continuously declining in recent years. Goodrich is pointing out that a significant portion of these cost reductions have come about due to ?economies of scale? benefits, but there is a point of diminishing returns when trying to lower cost by simply expanding production capacity [1]. Developing innovative high volume production technologies resulting in an increase of conversion efficiency without adding significant production cost will be necessary to continue the projected cost reductions. The Foundational Program to Advance Cell Efficiency (F-PACE) is seeking to achieve this by closing the PV efficiency gap between theoretical achievable maximum conversion efficiency - 29% for c-Si - and the current typical production - 18.5% for a typical full area back contact c-Si Solar cell ? while targeting a module cost of $0.50/Watt . The research conducted by SolarWorldUSA and it?s partners within the FPACE framework focused on the development of a Hybrid metal-wrap-through (MWT) and laser-ablated PERC solar cell design employing a extrusion metallization scheme to achieve >20% efficient devices. The project team was able to simulate, develop and demonstrate the technologies necessary to build p-type MWT PERC cells with extruded front contacts. Conversion efficiencies approaching 20% were demonstrated and a path for further efficiency improvements identified. A detailed cost of ownership calculation for such a device was based on a NREL cost model and is predicting a $/Watt cost below 85 cents on a 180 micron substrate. Several completed or planned publications by SolarWorldUSA and our partners are based on the research conducted within this project and are adding to a better understanding of the involved technologies and materials. Several aspects and technologies of the proposed device have been assessed in regards to technical effectiveness and economic feasibility. It has been shown in a pilot demonstration with wafer thicknesses down to 120 micron that further wafer thickness reduction is only economically viable if handling and contact formation limitations are addressed simultaneously. Furthermore the project partners assessed and demonstrated the feasibility of processing wafers with vias connecting front and back sides through a PERC cell process and aligning and connecting those vias with a non-contact metallization. A close cooperation between industry and institutes of higher education in the Pacific Northwest as shown in this project is of direct benefit to the public and is contributing to the education of the next generation of PV engineers and scientist.

  2. MANUFACTURING COMPLEXITY EVALUATION AT THE DESIGN STAGE FOR BOTH MACHINING AND LAYERED MANUFACTURING

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    and an additive process. Manufacturability indexes are calculated at the tool design stage, these indexes provide an accurate view of which areas of the tool will advantageously be machined or manufactured by an additiveMANUFACTURING COMPLEXITY EVALUATION AT THE DESIGN STAGE FOR BOTH MACHINING AND LAYERED

  3. Proceedings: EPRI Manufactured Gas Plants 2003 Forum

    SciTech Connect (OSTI)

    None

    2004-02-01T23:59:59.000Z

    The EPRI Manufactured Gas Plants 2003 Forum covered a range of topics related to remediation and management of former manufactured gas plant (MGP) sites, with emphasis on technological advances and current issues associated with site cleanup. In specific, the forum covered MGP coal-tar delineation, soil and groundwater remediation technologies, improvements in air monitoring, and ecological risk characterization/risk management tools.

  4. Manufacturing Thomas W. Eagar, Guest Editor

    E-Print Network [OSTI]

    Eagar, Thomas W.

    Materials Manufacturing Thomas W. Eagar, Guest Editor The bt·h.n-ior of succl'ssful manufac- tunn;imos., t·m·ironment for mate- nab manufacturing changes, so too does our ml·a~un· ol matt·rials performance~·(·vt·r. as shown by Figure 1, there are sen·ral additional dimensions to perfor- mann·. In particular, successful

  5. Evaluating Energy Efficiency Improvements in Manufacturing Processes

    E-Print Network [OSTI]

    Boyer, Edmond

    Evaluating Energy Efficiency Improvements in Manufacturing Processes Katharina Bunse1 , Julia Sachs kbunse@ethz.ch, sachsj@student.ethz.ch, mvodicka@ethz.ch Abstract. Global warming, rising energy prices and increasing awareness of "green" customers have brought energy efficient manufacturing on top of the agenda

  6. Composite Tube Trailer Design/Manufacturing Needs

    E-Print Network [OSTI]

    composite tube trailers and can, therefore, address issues with: ­ Design ­ Materials ­ Manufacturing in the system ­ Lower cost of carbon fiber ($/strength) ­ Identify material with lower net cost ($/strength) ­ Identify lower cost resin system (raw material & manufacture) ­ Reduce carbon fiber safety factor

  7. Duracold Refrigeration Manufacturing: Order (2013-CE-5342)

    Broader source: Energy.gov [DOE]

    DOE ordered Duracold Refrigeration Manufacturing Company, LLC to pay a $8,000 civil penalty after finding Duracold Refrigeration Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  8. Microporous microchannel plates and method of manufacturing same

    SciTech Connect (OSTI)

    Beetz, C.P. Jr.; Boerstler, R.W.; Steinbeck, J.; Winn, D.R.

    2000-04-04T23:59:59.000Z

    A microchannel plate and method of manufacturing same is provided. The microchannel plate includes a plate consisting of an anodized material and a plurality of channels which are formed during the anodization of the material and extend between the two sides of the plate. Electrodes are also disposed on each side of the plate for generating an electrical field within the channels. Preferably, the material is alumina and the channels are activated such that the channel walls are conductive and highly secondary emissive.

  9. Microporous microchannel plates and method of manufacturing same

    DOE Patents [OSTI]

    Beetz, Jr., Charles P. (New Milford, CT); Boerstler, Robert W. (Woodbury, CT); Steinbeck, John (Fitzwilliam, NH); Winn, David R. (Wilton, CT)

    2000-01-01T23:59:59.000Z

    A microchannel plate and method of manufacturing same is provided. The microchannel plate includes a plate consisting of an anodized material and a plurality of channels which are formed during the anodization of the material and extend between the two sides of the plate. Electrodes are also disposed on each side of the plate for generating an electrical field within the channels. Preferably, the material is alumina and the channels are activated such that the channel walls are conductive and highly secondary emissive.

  10. Manufacturing fuel-switching capability, 1988

    SciTech Connect (OSTI)

    Not Available

    1991-09-01T23:59:59.000Z

    Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs.

  11. Planar LTCC transformers for high voltage flyback converters: Part II.

    SciTech Connect (OSTI)

    Schofield, Daryl (NASCENTechnology, Inc., Watertown, SD); Schare, Joshua M., Ph.D.; Slama, George (NASCENTechnology, Inc., Watertown, SD); Abel, David (NASCENTechnology, Inc., Watertown, SD)

    2009-02-01T23:59:59.000Z

    This paper is a continuation of the work presented in SAND2007-2591 'Planar LTCC Transformers for High Voltage Flyback Converters'. The designs in that SAND report were all based on a ferrite tape/dielectric paste system originally developed by NASCENTechnoloy, Inc, who collaborated in the design and manufacturing of the planar LTCC flyback converters. The output/volume requirements were targeted to DoD application for hard target/mini fuzing at around 1500 V for reasonable primary peak currents. High voltages could be obtained but with considerable higher current. Work had begun on higher voltage systems and is where this report begins. Limits in material properties and processing capabilities show that the state-of-the-art has limited our practical output voltage from such a small part volume. In other words, the technology is currently limited within the allowable funding and interest.

  12. Education for the ManufacturingEducation for the Manufacturing Industries of the FutureIndustries of the Future

    E-Print Network [OSTI]

    Brock, David

    Growth. Every $1.00 in manufactured goods generates an additional $1.43 worth of additional economic© ATI 2006 Education for the ManufacturingEducation for the Manufacturing Industries of the FutureIndustries of the Future presented to thepresented to the 2006 MIT Manufacturing Summit:2006 MIT Manufacturing Summit

  13. Proceedings of the 1998 NSF Design and Manufacturing Grantees Conferences Manufacturing Logistics Workshop: A Summary of Research Directions

    E-Print Network [OSTI]

    Wu, David

    Proceedings of the 1998 NSF Design and Manufacturing Grantees Conferences Manufacturing Logistics Louis A. Martin-Vega Lehigh University Abstract: A workshop sponsored by NSF on Manufacturing Logistics for Manufacturing Logistics was defined. In this paper, we summarize future research directions in manufacturing

  14. Additive Manufacturing in China: Threats, Opportunities, and Developments (Part I)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01T23:59:59.000Z

    Wang Huaming Laser additive manufacturing (LAM) Huanglaser metal deposition (LMD), a type of additive manufacturing,Manufacturing Center) http://mat.hust.edu.cn:8080/3d/ Wuhan Yu Shengshi Selective laser

  15. MECH 502: Advanced/Additive Manufacturing Engineering COURSE DESCRIPTION

    E-Print Network [OSTI]

    Schumacher, Russ

    MECH 502: Advanced/Additive Manufacturing Engineering COURSE DESCRIPTION In this course you product development and innovation. You will develop a rich knowledge of additive manufacturing processes enabling advanced/additive manufacturing and personal fabrication. You will have the opportunity

  16. Additive Manufacturing in China: Threats, Opportunities, and Developments (Part I)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01T23:59:59.000Z

    application of additive manufacturing in China’s aviationAnalysis May 2013 Additive Manufacturing in China: Threats,an overview of China’s additive manufacturing industry is

  17. Additive Manufacturing in China: Threats, Opportunities, and Developments (Part I)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01T23:59:59.000Z

    examine the application of additive manufacturing in China’sBulletin Analysis May 2013 Additive Manufacturing in China:an overview of China’s additive manufacturing industry is

  18. Manufacturing Facility Opened Using EERE-Supported Low-Cost Fuel...

    Office of Environmental Management (EM)

    Manufacturing Facility Opened Using EERE-Supported Low-Cost Fuel Cell Manufacturing Methods Manufacturing Facility Opened Using EERE-Supported Low-Cost Fuel Cell Manufacturing...

  19. Progress of DOE Materials, Manufacturing Process R&D, and ARRA...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of DOE Materials, Manufacturing Process R&D, and ARRA Battery Manufacturing Grants Progress of DOE Materials, Manufacturing Process R&D, and ARRA Battery Manufacturing Grants 2011...

  20. High Impact Technology (HIT) Catalyst

    Broader source: Energy.gov (indexed) [DOE]

    High Impact Technology (HIT) Catalyst Images courtesy CREE, True Manufacturing, A.O. Smith, Bernstein Associates, Cambridge Engineering, Alliance Laundry Systems, NREL Commercial...

  1. Breaking Barriers in Polymer Additive Manufacturing

    SciTech Connect (OSTI)

    Love, Lonnie J [ORNL; Duty, Chad E [ORNL; Post, Brian K [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Kunc, Vlastimil [ORNL; Peter, William H [ORNL; Blue, Craig A [ORNL

    2015-01-01T23:59:59.000Z

    Additive Manufacturing (AM) enables the creation of complex structures directly from a computer-aided design (CAD). There are limitations that prevent the technology from realizing its full potential. AM has been criticized for being slow and expensive with limited build size. Oak Ridge National Laboratory (ORNL) has developed a large scale AM system that improves upon each of these areas by more than an order of magnitude. The Big Area Additive Manufacturing (BAAM) system directly converts low cost pellets into a large, three-dimensional part at a rate exceeding 25 kg/h. By breaking these traditional barriers, it is possible for polymer AM to penetrate new manufacturing markets.

  2. Assessment of the Current Level of Automation in the Manufacture of Fuel Cell Systems for Combined Heat and Power Applications

    SciTech Connect (OSTI)

    Ulsh, M.; Wheeler, D.; Protopappas, P.

    2011-08-01T23:59:59.000Z

    The U.S. Department of Energy (DOE) is interested in supporting manufacturing research and development (R&D) for fuel cell systems in the 10-1,000 kilowatt (kW) power range relevant to stationary and distributed combined heat and power applications, with the intent to reduce manufacturing costs and increase production throughput. To assist in future decision-making, DOE requested that the National Renewable Energy Laboratory (NREL) provide a baseline understanding of the current levels of adoption of automation in manufacturing processes and flow, as well as of continuous processes. NREL identified and visited or interviewed key manufacturers, universities, and laboratories relevant to the study using a standard questionnaire. The questionnaire covered the current level of vertical integration, the importance of quality control developments for automation, the current level of automation and source of automation design, critical balance of plant issues, potential for continuous cell manufacturing, key manufacturing steps or processes that would benefit from DOE support for manufacturing R&D, the potential for cell or stack design changes to support automation, and the relationship between production volume and decisions on automation.

  3. Manufacturing Development of the NCSX Modular Coil Windings

    SciTech Connect (OSTI)

    Chrzanowsk, J. H.; Fogarty, P. J.; Heitzenroeder, P. J.; Meighan, T.; Nelson, B.; Raftopoulos, S.; Williamson, D.

    2005-09-27T23:59:59.000Z

    The modular coils on the National Compact Stellarator Experiment (NCSX) present a number of significant engineering challenges due to their complex shapes, requirements for high dimensional accuracy and the high current density required in the modular coils due to space constraints. In order to address these challenges, an R&D program was established to develop the conductor, insulation scheme, manufacturing techniques, and procedures. A prototype winding named Twisted Racetrack Coil (TRC) was of particular importance in dealing with these challenges. The TRC included a complex shaped winding form, conductor, insulation scheme, leads and termination, cooling system and coil clamps typical of the modular coil design. Even though the TRC is smaller in size than a modular coil, its similar complex geometry provided invaluable information in developing the final design, metrology techniques and development of manufacturing procedures. In addition a discussion of the development of the copper rope conductor including "Keystoning" concerns; the epoxy impregnation system (VPI) plus the tooling and equipment required to manufacture the modular coils will be presented.

  4. IEEE TRANSACTIONS ON SEMICONDUCTOR MANUFACTURING, VOL. 13, NO. 2, MAY 2000 181 Evaluating the Impact of Process Changes on

    E-Print Network [OSTI]

    Rubloff, Gary W.

    IEEE TRANSACTIONS ON SEMICONDUCTOR MANUFACTURING, VOL. 13, NO. 2, MAY 2000 181 Evaluating--Cluster tools are highly integrated machines that can perform a sequence of semiconductor manufacturing. In addition, we present an integrated simulation model that in- cludes a process model. For a given scheduling

  5. 2014-07-08 Issuance: ASRAC Manufactured Housing Working Group...

    Energy Savers [EERE]

    4-07-08 Issuance: ASRAC Manufactured Housing Working Group; Notice of Membership 2014-07-08 Issuance: ASRAC Manufactured Housing Working Group; Notice of Membership This document...

  6. DOE's Hydrogen and Fuel Cell Technologies Manufacturing Sub-Program...

    Energy Savers [EERE]

    DOE's Hydrogen and Fuel Cell Technologies Manufacturing Sub-Program DOE's Hydrogen and Fuel Cell Technologies Manufacturing Sub-Program Presented at the NREL Hydrogen and Fuel Cell...

  7. Unlocking the Potential of Additive Manufacturing in the Fuel...

    Energy Savers [EERE]

    Manufacturing in the Fuel Cells Industry Download presentation slides from the DOE Fuel Cell Technologies Office webinar "Additive Manufacturing for Fuel Cells" held on...

  8. An exploration of materials and methods in manufacturing : shoreline membranes

    E-Print Network [OSTI]

    Chin, Ryan C. C., 1974-

    2000-01-01T23:59:59.000Z

    This thesis is an investigation into the design methodologies and ideologies of manufacturing processes specifically related to automotive design. The conceptualization, prototyping, testing, and manufacturing of cars is ...

  9. AMO Industry Day Workshop on Upcoming Smart Manufacturing FOA

    Broader source: Energy.gov [DOE]

    AMO will host an Industry Day workshop to explain the concept, vision, and technology needs associated with support for a Clean Energy Manufacturing Innovation Institute on Smart Manufacturing.

  10. Celebrating Two Years of Building America's Clean Energy Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Office to print the car chassis using a new machine called Big Area Additive Manufacturing. We're building collaborative facilities where experts can work...

  11. U.S. Advanced Manufacturing and Clean Energy Technology Challenges

    Broader source: Energy.gov (indexed) [DOE]

    Technical Assistance 12 Advanced Manufacturing Office (AMO): Purpose Laser Processing for Additive Manufacturing Carbon Fiber from Microwave Assisted Plasma Process AMO's Purpose...

  12. Contact Manufacturing Demonstration Facility Craig Blue, Ph.D...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    capacity, jobs for American workers and regional economic development. Technology Areas * Additive Manufacturing utilizing a broad range of direct manufacturing technologies,...

  13. Sustainable Manufacturing via Multi-Scale, Physics-Based Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    present opportunities to improve casting, forging, stamping, extrusion, assembly, and additive manufacturing processes. The U.S. manufacturing supply base will benefit from...

  14. Upcoming Webinar February 11: Additive Manufacturing for Fuel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    February 11: Additive Manufacturing for Fuel Cells Upcoming Webinar February 11: Additive Manufacturing for Fuel Cells February 6, 2014 - 12:00am Addthis On Tuesday, February 11,...

  15. 20% Wind Energy by 2030 - Chapter 3: Manufacturing, Materials...

    Energy Savers [EERE]

    3: Manufacturing, Materials, and Resources Summary Slides 20% Wind Energy by 2030 - Chapter 3: Manufacturing, Materials, and Resources Summary Slides Summary Slides for Chapter 3:...

  16. Wind Program Manufacturing Research Advances Processes and Reduces...

    Energy Savers [EERE]

    Wind Program Manufacturing Research Advances Processes and Reduces Costs Wind Program Manufacturing Research Advances Processes and Reduces Costs March 31, 2014 - 11:22am Addthis...

  17. Design for manufacturability with regular fabrics in digital integrated circuits

    E-Print Network [OSTI]

    Gazor, Mehdi (Seyed Mehdi)

    2005-01-01T23:59:59.000Z

    Integrated circuit design is limited by manufacturability. As devices scale down, sensitivity to process variation increases dramatically, making design for manufacturability a critical concern. Designers must identify the ...

  18. Letter from Plumbing Manufacturers Institute to Department of...

    Broader source: Energy.gov (indexed) [DOE]

    Letter from Plumbing Manufacturers Institute to Department of Energy re: Ex Parte Communication More Documents & Publications Supplemental Comments of the Plumbing Manufacturers...

  19. automobile part manufacturers: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Tax applies to the sale of manufacturing aids such as dies, patterns, jigs and tooling used in the manufacturing process notwithstanding the fact that the property used in...

  20. allergenic extract manufacturers: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Tax applies to the sale of manufacturing aids such as dies, patterns, jigs and tooling used in the manufacturing process notwithstanding the fact that the property used in...

  1. alloy pv manufacturing: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Tax applies to the sale of manufacturing aids such as dies, patterns, jigs and tooling used in the manufacturing process notwithstanding the fact that the property used in...

  2. Metal and Glass Manufacturers Reduce Costs by Increasing Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in Process Heating Systems Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in...

  3. american manufacturing research: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    hardships suffered by the unemployed. unknown authors 2003-01-01 4 Manufacturing for the Hydrogen Economy Manufacturing Research & Development Energy Storage, Conversion and...

  4. Electric Drive Component Manufacturing: Magna E-Car Systems of...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Electric Drive Component Manufacturing: Magna E-Car Systems of America, Inc. Electric Drive Component Manufacturing: Magna E-Car Systems...

  5. 2.852 Manufacturing Systems Analysis, Spring 2004

    E-Print Network [OSTI]

    Gershwin, Stanley

    This course deals with the following topics: Models of manufacturing systems, including transfer lines and flexible manufacturing systems; Calculation of performance measures, including throughput, in-process inventory, ...

  6. DOE Initiates Enforcement Actions Against 4 Showerhead Manufacturers...

    Energy Savers [EERE]

    Against 4 Showerhead Manufacturers (Notice of Proposed Civil Penalty and Requests for Test Data Issued) DOE Initiates Enforcement Actions Against 4 Showerhead Manufacturers...

  7. AMO Requests Technical Topics Suitable for a Manufacturing Innovation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovation Institute AMO Requests Technical Topics Suitable for a Manufacturing Innovation Institute April 17, 2014 - 12:23pm Addthis The Advanced Manufacturing Office...

  8. Celgard US Manufacturing Facilities Initiative for Lithium-ion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Celgard US Manufacturing Facilities Initiative for Lithium-ion Battery Separator Celgard US Manufacturing Facilities Initiative for Lithium-ion...

  9. Fiber Reinforced Polymer Composite Manufacturing - RFI Part 2...

    Broader source: Energy.gov (indexed) [DOE]

    1056 More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Fiber Reinforced Polymer Composite Manufacturing - RFI DE-FOA-0000980: Summary of...

  10. DOE - Office of Legacy Management -- Penn Salt Manufacturing...

    Office of Legacy Management (LM)

    Salt Manufacturing Co Whitemarsh Research Laboratories - PA 20 FUSRAP Considered Sites Site: PENN SALT MANUFACTURING CO., WHITEMARSH RESEARCH LABORATORIES (PA.20) Eliminated from...

  11. DOE - Office of Legacy Management -- Titanium Alloys Manufacturing...

    Office of Legacy Management (LM)

    Manufacturing Co Div of National Lead of Ohio - NY 41 FUSRAP Considered Sites Site: TITANIUM ALLOYS MANUFACTURING CO., DIV. OF NATIONAL LEAD OF OHIO (NY.41) Eliminated from...

  12. Join Us for the Clean Energy Manufacturing Initiative's Western...

    Energy Savers [EERE]

    resources, as well as best practices and cutting-edge technologies, to boost energy productivity across the entire U.S. manufacturing supply chain will make our manufacturing...

  13. Energy Use Loss and Opportunities Analysis: U.S. Manufacturing...

    Energy Savers [EERE]

    Use Loss and Opportunities Analysis: U.S. Manufacturing & Mining Energy Use Loss and Opportunities Analysis: U.S. Manufacturing & Mining energyuselossopportunitiesanalysis.pdf...

  14. Joint Fuel Cell Technologies and Advanced Manufacturing Webinar...

    Broader source: Energy.gov (indexed) [DOE]

    Joint Fuel Cell Technologies and Advanced Manufacturing Webinar Joint Fuel Cell Technologies and Advanced Manufacturing Webinar Presentation slides from the joint Fuel Cell...

  15. Direct Hydrogen PEMFC Manufacturing Cost Estimation for Automotive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Direct Hydrogen PEMFC Manufacturing Cost Estimation for Automotive Applications: Fuel Cell Tech Team Review Direct Hydrogen PEMFC Manufacturing Cost Estimation for Automotive...

  16. Roll-To-Roll Process for Transparent Metal Electrodes in OLED Manufacturing

    SciTech Connect (OSTI)

    Slafer, W. Dennis

    2010-06-02T23:59:59.000Z

    This program will develop and demonstrate a new manufacturing technology that can help to improve the efficiency and reduce the cost of producing the next generation solid-state lighting (OLEDs)for a broad range of commercial applications. This will not only improve US competitiveness in the manufacturing sector but will also result in a positive impact in meeting the Department of Energy’s goal of developing high efficiency lighting while reducing the environmental impact.

  17. Innovations in the Use of Nuclear Energy for Sustainable Manufacturing

    SciTech Connect (OSTI)

    J. Stephen Herring

    2010-10-01T23:59:59.000Z

    Abstract Over the next 50 years, nuclear energy will become increasingly important in providing the electricity and heat needed both by the presently industrialized countries and by those countries which are now developing their manufacturing industries. The twin concerns of global climate change and of the vulnerability of energy supplies caused by increasing international competition will lead to a greater reliance on nuclear energy for both electricity and process heat. Conservative estimates of new nuclear construction indicate a 50% increase in capacity by 2030. Other estimates predict a tripling of present capacity. Required machine tool technologies will include the improvements in the manufacture of standard LWR components, such as pressure vessels and pumps. Further in the future, technologies for working high temperature metals and ceramics will be needed and will require new machining capabilities.

  18. TX-100 manufacturing final project report.

    SciTech Connect (OSTI)

    Ashwill, Thomas D.; Berry, Derek S. (TPI Composites, Inc., Warren, RI)

    2007-11-01T23:59:59.000Z

    This report details the work completed under the TX-100 blade manufacturing portion of the Carbon-Hybrid Blade Developments: Standard and Twist-Coupled Prototype project. The TX-100 blade is a 9 meter prototype blade designed with bend-twist coupling to augment the mitigation of peak loads during normal turbine operation. This structural coupling was achieved by locating off axis carbon fiber in the outboard portion of the blade skins. The report will present the tooling selection, blade production, blade instrumentation, blade shipping and adapter plate design and fabrication. The baseline blade used for this project was the ERS-100 (Revision D) wind turbine blade. The molds used for the production of the TX-100 were originally built for the production of the CX-100 blade. The same high pressure and low pressure skin molds were used to manufacture the TX-100 skins. In order to compensate for the difference in skin thickness between the CX-100 and the TX-100, however, a new TX-100 shear web plug and mold were required. Both the blade assembly fixture and the root stud insertion fixture used for the CX-100 blades could be utilized for the TX-100 blades. A production run of seven TX-100 prototype blades was undertaken at TPI Composites during the month of October, 2004. Of those seven blades, four were instrumented with strain gauges before final assembly. After production at the TPI Composites facility in Rhode Island, the blades were shipped to various test sites: two blades to the National Wind Technology Center at the National Renewable Energy Laboratory in Boulder, Colorado, two blades to Sandia National Laboratory in Albuquerque, New Mexico and three blades to the United States Department of Agriculture turbine field test facility in Bushland, Texas. An adapter plate was designed to allow the TX-100 blades to be installed on existing Micon 65/13M turbines at the USDA site. The conclusion of this program is the kick-off of the TX-100 blade testing at the three testing facilities.

  19. Method of manufacturing superconductor wire

    DOE Patents [OSTI]

    Motowidlo, Leszek

    2014-09-16T23:59:59.000Z

    A method for forming Nb.sub.3Sn superconducting wire is provided. The method employs a powder-in-tube process using a high-tin intermetallic compound, such as MnSn.sub.2, for producing the Nb.sub.3Sn. The use of a high-tin intermetallic compound enables the process to perform hot extrusion without melting the high-tin intermetallic compound. Alternatively, the method may entail drawing the wire without hot extrusion.

  20. Cycle to Cycle Manufacturing Process Control

    E-Print Network [OSTI]

    Hardt, David E.

    Most manufacturing processes produce parts that can only be correctly measured after the process cycle has been completed. Even if in-process measurement and control is possible, it is often too expensive or complex to ...

  1. Cost Effective Cooling Strategies for Manufacturing Facilities

    E-Print Network [OSTI]

    Kumar, R.

    there are many similarities. In addition to the above environmental conditions for the process/machines and workers, cost effective design of manufacturing facilities must also address maintainability, sanitation, durability, energy conservation and budgetary...

  2. Level schedule implementation in unstable manufacturing environments

    E-Print Network [OSTI]

    López de Haro, Santiago

    2008-01-01T23:59:59.000Z

    American Axle & Manufacturing Inc. (AAM), headquartered in Detroit (MI) is one of the major Tier 1 suppliers in the automotive industry. The main challenge in AAM plant 2 is production rate unstability due to downtime, ...

  3. Manufacture of radiopharmaceuticals-recent advances

    SciTech Connect (OSTI)

    Krieger, J.K.

    1996-12-31T23:59:59.000Z

    Trends in radiopharmaceutical manufacturing have been influenced by the demands of the regulatory agencies, the demands of the customers, and the ever-increasing complexity of new products. Process improvements resulting from automation in the production of radionuclides for diagnostic imaging products, {sup 99m}/Tc generators, {sup 67}Ga, and {sup 201}Tl have been introduced to enhance compliance with current good manufacturing practices and to improve worker safety, both by reducing dose in accord with as low as reasonably achievable levels of radiation and by providing an ergonomically sound environment. Tighter process control has resulted in less lot-to-lot variability and ensures reliability of supply. Reduced manufacturing lapse time for {sup 99m}Tc generators minimizes decay and conserves the supply of {sup 99}Mo. Automation has resulted in an even greater degree of remote operation and has led to reductions in dose, improved process control, and faster throughput in the manufacture of radionuclides.

  4. Energy Efficient Manufactured Homes Incentive Tax Credit

    Broader source: Energy.gov [DOE]

    During the 2008 legislative session, South Carolina legislators passed [http://www.scstatehouse.gov/sess117_2007-2008/bills/1141.htm SB 1141], creating the ''Energy Efficient Manufactured Homes...

  5. 4D printing : towards biomimetic additive manufacturing

    E-Print Network [OSTI]

    Tsai, Elizabeth Yinling

    2013-01-01T23:59:59.000Z

    Inherent across all scales in Nature's material systems are multiple design dimensions, the existences of which are products of both evolution and environment. In human manufacturing where design must be preconceived and ...

  6. Climate VISION: Private Sector Initiatives: Automobile Manufacturers

    Office of Scientific and Technical Information (OSTI)

    emissions from their U.S. automotive manufacturing facilities, based on U.S. vehicle production, by 2012 from a base year of 2002. The following documents are available for...

  7. Factory Models for Manufacturing Systems Engineering

    E-Print Network [OSTI]

    Gershwin, Stanley B.

    We review MIT research in manufacturing systems engineering, and we describe current and possible future research activities in this area. This includes advances in decomposition techniques, optimization, token-based control ...

  8. Manufacturing Tech Team | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find...

  9. Climate VISION: Private Sector Initiatives: Automobile Manufacturers...

    Office of Scientific and Technical Information (OSTI)

    GHG Information Energy Footprints DOE developed a series of Energy Footprints to map the flow of energy supply and demand in U.S. manufacturing industries. Identifying the sources...

  10. Climate VISION: Private Sector Initiatives: Chemical Manufacturing...

    Office of Scientific and Technical Information (OSTI)

    Energy Footprints DOE developed a series of Energy Footprints to map the flow of energy supply and demand in U.S. manufacturing industries. Identifying the sources and end uses of...

  11. Supplemental Comments of the Plumbing Manufacturers Instititute...

    Energy Savers [EERE]

    No. EERE-2010-BT-NOA-0016 Letter Response from the Plumbing Manufacturers Institute (PMI), Docket No. EERE-2010-BT-NOA-0016 - Notice of Availability of Interpretive Rule on the...

  12. Energy-Efficient Appliance Manufacturing Tax Credit

    Broader source: Energy.gov [DOE]

    '''''Note: This tax credit expired at the end of 2011. The American Taxpayer Relief Act of 2012 retroactively renewed this tax credit for certain appliances manufactured in 2012 and 2013. '''''

  13. Tax Credit for Renewable Energy Equipment Manufacturers

    Broader source: Energy.gov [DOE]

    The Tax Credit for Renewable Energy Resource Equipment Manufacturing Facilities was enacted as a part of Oregon's Business Energy Tax Credit (BETC) in July 2007, with the passage of HB 3201. The ...

  14. USA Manufacturing: Proposed Penalty (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that USA Manufacturing failed to certify walk-in cooler or freezer components as compliant with the energy conservation standards.

  15. Goodman Manufacturing: Noncompliance Determination (2011-SE-4301)

    Broader source: Energy.gov [DOE]

    DOE issued a Notice of Noncompliance Determination to Goodman Manufacturing finding that model CPC180XXX3BXXXAA (CPC180*) of commercial package air conditioner does not comport with the energy conservation standards.

  16. Photographic lens manufacturing and production technologies

    E-Print Network [OSTI]

    Kubaczyk, Daniel Mark

    2011-01-01T23:59:59.000Z

    An investigation was conducted to determine the methods and processes required for the manufacture of photographic objective lenses. Production of photographic lenses requires incredible precision in the melting, mixing, ...

  17. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Office of Environmental Management (EM)

    12:00 pm - 1:30 pm Lunch - On Your Own 1:30pm - 3:45pm Breakout Sessions - 4 Groups Blue Team A (Washington I) - Manufacturing Process Technology Facilitators - Joe Cresko and...

  18. Analyzing sampling methodologies in semiconductor manufacturing

    E-Print Network [OSTI]

    Anthony, Richard M. (Richard Morgan), 1971-

    2004-01-01T23:59:59.000Z

    This thesis describes work completed during an internship assignment at Intel Corporation's process development and wafer fabrication manufacturing facility in Santa Clara, California. At the highest level, this work relates ...

  19. Refrigerator Manufacturers: Proposed Penalty (2013-CE-5341)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Refrigerator Manufacturers, LLC failed to certify a variety of walk-in cooler or freezer components as compliant with the applicable energy conservation standards.

  20. Diagnosing spatial variation patterns in manufacturing processes

    E-Print Network [OSTI]

    Lee, Ho Young

    2004-09-30T23:59:59.000Z

    This dissertation discusses a method that will aid in diagnosing the root causes of product and process variability in complex manufacturing processes when large quantities of multivariate in-process measurement data are available. As in any data...