National Library of Energy BETA

Sample records for high volume manufacturing

  1. Introduction! Low Cost, High Volume, Scale-up Photovoltaic Manufacturing!

    E-Print Network [OSTI]

    Das, Suman

    volume PV manufacturing, therefore to reduce manufacturing cost and accelerate PV use. ! q Silicon waferIntroduction! Low Cost, High Volume, Scale-up Photovoltaic Manufacturing! Prof. Shreyes Melkote, Manufacturing Research Center, Georgia Institute of Technology Photovoltaics (PV) will be part of the energy mix

  2. IEM5303/4323-Manufacturing Systems Design: High Volume Manufacturing Systems

    E-Print Network [OSTI]

    Bukkapatnam, Satish T.S.

    -time quality and asset management in high-volume manufacturing operations elicit student interests to pursue/CAM Technology for High-Volume Manufacturing: Control Hierarchy and Elements Process Planning and NumericalIEM5303/4323-Manufacturing Systems Design: High Volume Manufacturing Systems Schedule: 2-3:30 TR

  3. Optimization of EUV laser and discharge devices for high-volume manufacturing

    E-Print Network [OSTI]

    Harilal, S. S.

    Optimization of EUV laser and discharge devices for high-volume manufacturing A. Hassanein* , V for improving source brightness is to simulate the source environment in order to optimize the EUV output necessitate investigation and optimization not only of power sources but also plasma irradiation parameters

  4. Auto Defect Classification (ADC) Value for Patterned Wafer Inspection Systems in PLY Within a High Volume Wafer Manufacturing Fabrication Facility

    E-Print Network [OSTI]

    Durniak, John

    2010-05-14

    The purpose of this investigation is to demonstrate value for Auto Defect Classification (ADC) for patterned wafer inspection systems within a high volume manufacturing fabrication in the Process Limited Yield (PLY) defect area. Process excursions...

  5. Fusion of Metrology Data for Large-Scale High-Volume Manufacturing of Polymer-based Microfluidic Devices

    E-Print Network [OSTI]

    Fusion of Metrology Data for Large-Scale High-Volume Manufacturing of Polymer-based Microfluidic@mit.edu, youcef@mit.edu 2 Singapore Inst. of Manufacturing Technology; email: sgli@ntu.edu.sg, ivanr@SIMTech.a-star multiple data sets from disparate instru- ments. For example, fusion of data from different metrol- ogy

  6. Final Report - Advanced MEA's for Enhanced Operating Conditions, Amenable to High Volume Manufacture

    SciTech Connect (OSTI)

    Debe, Mark K.

    2007-09-30

    This report summarizes the work completed under a 3M/DOE contract directed at advancing the key fuel cell (FC) components most critical for overcoming the polymer electrolyte membrane fuel cell (PEMFC) performance, durability & cost barriers. This contract focused on the development of advanced ion exchange membranes & electrocatalysts for PEMFCs that will enable operation under ever more demanding automotive operating conditions & the use high volume compatible processes for their manufacture. Higher performing & more durable electrocatalysts must be developed for PEMFCs to meet the power density & lifetime hours required for FC vehicles. At the same time the amount of expensive Pt catalyst must be reduced to lower the MEA costs. While these two properties are met, the catalyst must be made resistant to multiple degradation mechanisms to reach necessary operating lifetimes. In this report, we present the work focused on the development of a completely new approach to PEMFC electrocatalyts, called nanostructured thin film (NSTF) catalysts. The carbon black supports are eliminated with this new approach which eliminates the carbon corrosion issue. The thin film nature of the catalyst significantly improves its robustness against dissolution & grain growth, preserving the surface area. Also, the activity of the NSTF for oxygen reduction is improved by over 500% compared to dispersed Pt catalyts. Finally, the process for fabricating the NSTF catalysts is consistent with high volume roll-good manufacturing & extremely flexible towards the introduction of new catalyst compositions & structures. This report documents the work done to develop new multi-element NSTF catalysts with properties that exceed pure Pt, that are optimized for use with the membranes discussed below, & advance the state-of-the-art towards meeting the DOE 2010 targets for PEMFC electrocatalysts. The work completed advances the understanding of the NSTF catalyst technology, identifies new NSTF-ternary catalyst materials for higher performance, documents enhanced durability under multiple types of accelerated tests by factors of 10x to 50x over conventional catalysts, & demonstrates their performance & durability in large area MEA FC stack tests. The PEMFC ion exchange membrane is the other key functioning FC component on which work was completed. While improvements have been made to standard PFSA type membranes, they still require humidification to achieve adequate proton conductivity & so their use at elevated temperatures & drier operating conditions is limited. Membranes with increased durability & conductivity under hotter, drier conditions allow the use of FC's in many applications, particularly automotive. Towards this goal, 2 approaches were pursued in the work reported here. The first part was designed for immediate application at drier conditions & operating temperatures between 85C and 120C, focused on the development of a membrane based on a low equivalent weight (EW), perfluorinated sulfonic acid (PFSA) ionomer for good ionic conductivity at low humidification, & the use of stabilizing additives for improved oxidative stability. The ionomer used was developed at 3M & has a shorter acid containing side-chain than the Nafion™ ionomer. This ionomer also has a higher T? & higher modulus than that of a Nafion™ membrane of the same EW, allowing lower EW ionomers to be prepared with very good mechanical properties. In addition, more than 50 stabilizing additives were evaluated in ex-situ, Fenton’s tests & more than 10 of these were incorporated into membranes & evaluated in accelerated FC tests. This work led to thin (25-30 micron) cast membranes with substantially improved conductivity & durability under simulated automotive conditions, compared to membranes currently available. The 2nd body of membrane work was focused on developing & characterizing 3 approaches for making new PEM's for operation under hot (>120C) & dry (dew point <80C) FC conditions: inorganic materials with enhanced proton conductivity, polymer matrices swollen with lo

  7. Development of a High Volume Capable Process to Manufacture High Performance Photovoltaic Cells: Cooperative Research and Development Final Report, CRADA Number CRD-08-322

    SciTech Connect (OSTI)

    Geisz, J. F.

    2012-11-01

    The intent of the work is for RFMD and NREL to cooperate in the development of a commercially viable and high volume capable process to manufacture high performance photovoltaic cells, based on inverted metamorphic (IMM) GaAs technology. The successful execution of the agreement will result in the production of a PV cell using technology that is capable of conversion efficiency at par with the market at the time of release (reference 2009: 37-38%), using RFMD's production facilities. The CRADA work has been divided into three phases: (1) a foundation phase where the teams will demonstrate the manufacturing of a basic PV cell at RFMD's production facilities; (2) a technology demonstration phase where the teams will demonstrate the manufacturing of prototype PV cells using IMM technology at RFMD's production facilities, and; (3) a production readiness phase where the teams will demonstrate the capability to manufacture PV cells using IMM technology with high yields, high reliability, high reproducibility and low cost.

  8. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancingR Walls - Building America Topa High BindingVoltage|

  9. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery Material

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancingR Walls - Building America Topa High BindingVoltage||

  10. Implementation of lean processes at a high-mix low-volume aerospace manufacturing facility in France

    E-Print Network [OSTI]

    Hurd, A.-P. (Annie-Pierre), 1974-

    2004-01-01

    The theories of the Toyota Production System have been operational touchstones now for over twenty years in North America and Western Europe. In spite of this many companies, particularly those in high-mix low-volume ...

  11. Manufacturing High Temperature Systems

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges atEnergy ManufacturingThe Office

  12. High Volume Manufacturing of Silicon-Film Solar Cells and Modules; Final Subcontract Report, 26 February 2003 - 30 September 2003

    SciTech Connect (OSTI)

    Rand, J. A.; Culik, J. S.

    2005-10-01

    The objective of the PV Manufacturing R&D subcontract was to continue to improve AstroPower's technology for manufacturing Silicon-Film* wafers, solar cells, and modules to reduce costs, and increase production yield, throughput, and capacity. As part of the effort, new technology such as the continuous back metallization screen-printing system and the laser scribing system were developed and implemented. Existing processes, such as the silicon nitride antireflection coating system and the fire-through process were optimized. Improvements were made to the statistical process control (SPC) systems of the major manufacturing processes: feedstock preparation, wafer growth, surface etch, diffusion, and the antireflection coating process. These process improvements and improved process control have led to an increase of 5% relative power, and nearly 15% relative improvement in mechanical and visual yield.

  13. Manufacturing Barriers to High Temperature PEM Commercialization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D...

  14. Low Cost Lithography Tool for High Brightness LED Manufacturing

    SciTech Connect (OSTI)

    Andrew Hawryluk; Emily True

    2012-06-30

    The objective of this activity was to address the need for improved manufacturing tools for LEDs. Improvements include lower cost (both capital equipment cost reductions and cost-ofownership reductions), better automation and better yields. To meet the DOE objective of $1- 2/kilolumen, it will be necessary to develop these highly automated manufacturing tools. Lithography is used extensively in the fabrication of high-brightness LEDs, but the tools used to date are not scalable to high-volume manufacturing. This activity addressed the LED lithography process. During R&D and low volume manufacturing, most LED companies use contact-printers. However, several industries have shown that these printers are incompatible with high volume manufacturing and the LED industry needs to evolve to projection steppers. The need for projection lithography tools for LED manufacturing is identified in the Solid State Lighting Manufacturing Roadmap Draft, June 2009. The Roadmap states that Projection tools are needed by 2011. This work will modify a stepper, originally designed for semiconductor manufacturing, for use in LED manufacturing. This work addresses improvements to yield, material handling, automation and throughput for LED manufacturing while reducing the capital equipment cost.

  15. High-Temperature-High-Volume Lifting for Enhanced Geothermal...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems High-Temperature-High-Volume Lifting for...

  16. High Volume Test Automation 1 High Volume Test AutomationHigh Volume Test Automation

    E-Print Network [OSTI]

    High Volume Test Automation 1 High Volume Test AutomationHigh Volume Test Automation Keynote Automation 2 AcknowledgementsAcknowledgements · Many of the ideas in this presentation were initially jointly developed with Doug Hoffman,as we developed a course on test automation architecture, and in the Los Altos

  17. Novel Manufacturing Technologies for High Power Induction and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Technologies for High Power Induction and Permanent Magnet Electric Motors Novel Manufacturing Technologies for High Power Induction and Permanent Magnet Electric...

  18. Faculty Position in Ultra High Precision Robotics & Manufacturing

    E-Print Network [OSTI]

    Candea, George

    , manipulation and metrology systems targeting additive manufacturing; · New kinematics, quasi-perfect guidings, actuators, transmission systems, sensors and methods targeting ultra-high precision additive manufacturingFaculty Position in Ultra High Precision Robotics & Manufacturing at the Ecole Polytechnique

  19. Modeling Capacity Reservation in High-Tech Manufacturing

    E-Print Network [OSTI]

    Wu, David

    by rapid innovation and volatile demands. Capacity reservation provides a risk sharing mechanism, manufacturers are confronted with capital intensive facilities and highly skilled labor, operating under long. Physical expansion of manufacturing capacity involves enormous risk. This involves building new facil

  20. Manufacturing Barriers to High Temperature PEM Commercialization

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improve cost 992011 10 Manufacturing Barriers BASF is interested in mass markets for fuel cells Market forces appear to favor distributed generation - combined heat and...

  1. Friction Stir Additive Manufacturing for High Structural Performance...

    Broader source: Energy.gov (indexed) [DOE]

    Friction Stir Additive Manufacturing as a potential route to achieve high performing structures James Withers MER Corporation Rajiv S. Mishra Center for Friction Stir Processing,...

  2. Manufacturing Barriers to High Temperature PEM Commercialization |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges at theNavalSolarof EnergyFlow

  3. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, T.; Peeks, B.

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  4. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50% over typical manufactured homes produced in the northwest.

  5. Manufactured Home Testing in Simulated and Naturally Occurring High Winds

    SciTech Connect (OSTI)

    W. D. Richins; T. K. Larson

    2006-08-01

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for “stick built” structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tiedowns. This project was sponsored by the US Department of Energy, US Department of Housing and Urban Development, and the Manufactured Housing Institute. The results of this research can lead to savings in annual losses of life and property by providing validated information to enable the advancement of code requirements and by developing engineering software that can predict and optimize wind resistance.

  6. Design and Manufacturing for Cleanability in High Performance Cutting

    E-Print Network [OSTI]

    Avila, Miguel C.; Reich-Weiser, Corinne; Dornfeld, David; McMains, Sara

    2006-01-01

    Kalpakjian, S. ; Manufacturing Processes for EngineeringDesign and Manufacturing for Cleanability in Highpriority in conventional manufacturing processes, due to the

  7. High air volume to low liquid volume aerosol collector

    DOE Patents [OSTI]

    Masquelier, Donald A. (Tracy, CA); Milanovich, Fred P. (Lafayette, CA); Willeke, Klaus (Cincinnati, OH)

    2003-01-01

    A high air volume to low liquid volume aerosol collector. A high volume flow of aerosol particles is drawn into an annular, centripetal slot in a collector which directs the aerosol flow into a small volume of liquid pool contained is a lower center section of the collector. The annular jet of air impinges into the liquid, imbedding initially airborne particles in the liquid. The liquid in the pool continuously circulates in the lower section of the collector by moving to the center line, then upwardly, and through assistance by a rotating deflector plate passes back into the liquid at the outer area adjacent the impinging air jet which passes upwardly through the liquid pool and through a hollow center of the collector, and is discharged via a side outlet opening. Any liquid droplets escaping with the effluent air are captured by a rotating mist eliminator and moved back toward the liquid pool. The collector includes a sensor assembly for determining, controlling, and maintaining the level of the liquid pool, and includes a lower centrally located valve assembly connected to a liquid reservoir and to an analyzer for analyzing the particles which are impinged into the liquid pool.

  8. Ablation Casting Evaluation for High Volume Structural Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ablation Casting Evaluation for High Volume Structural Castings Ablation Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle...

  9. Architectures of Test Automation 1 High Volume Test AutomationHigh Volume Test Automation

    E-Print Network [OSTI]

    Architectures of Test Automation 1 High Volume Test AutomationHigh Volume Test Automation Cem Kaner Institute of Technology October 2003 #12;Architectures of Test Automation 2 Acknowledgements developed a course on test automation architecture, and in the Los Altos Workshops on Software Testing

  10. Isotope separation and advanced manufacturing technology. Volume 2, No. 2, Semiannual report, April--September 1993

    SciTech Connect (OSTI)

    Kan, Tehmanu; Carpenter, J.

    1993-12-31

    This is the second issue of a semiannual report for the Isotope Separation and Advanced Manufacturing (ISAM) Technology Program at Lawrence Livermore National Laboratory. Primary objectives of the ISAM Program include: the Uranium Atomic Vapor Laser Isotope Separation (U-AVLIS) process, and advanced manufacturing technologies which include industrial laser materials processing and new manufacturing technologies for uranium, plutonium, and other strategically important materials in support of DOE and other national applications. Topics included in this issue are: production plant product system conceptual design, development and operation of a solid-state switch for thyratron replacement, high-performance optical components for high average power laser systems, use of diode laser absorption spectroscopy for control of uranium vaporization rates, a two-dimensional time dependent hydrodynamical ion extraction model, and design of a formaldehyde photodissociation process for carbon and oxygen isotope separation.

  11. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  12. Design and Manufacturing for Cleanability in High Performance Cutting

    E-Print Network [OSTI]

    Avila, Miguel C.; Reich-Weiser, Corinne; Dornfeld, David; McMains, Sara

    2006-01-01

    control, & optimization of cleanability through limited adjustments to existing manufacturing processes

  13. HIGH TEMPERATURE FUEL CELL (PHOSPHORIC ACID) MANUFACTURING R&D

    E-Print Network [OSTI]

    SYSTEM Power plant cost #12;Current manufacturing cost reduction initiatives at UTC Power #12;PAFC operations 14% reduction Cost savings: 34% Current design New design #12;PAFC MANUFACTURING R&D Automated challenge Manufacturing Cost reduction opportunities Summary #12;PAFC SYSTEM OVERVIEW Overview Heaters

  14. Optimization of High-Volume Warm Forming for Lightweight Sheet...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Volume Warm Forming for Lightweight Sheet Alloys Optimization of High-Volume Warm Forming for Lightweight Sheet Alloys 2012 DOE Hydrogen and Fuel Cells Program and Vehicle...

  15. Metrology Challenges for High Energy Density Science Target Manufacture

    SciTech Connect (OSTI)

    Seugling, R M; Bono, M J; Davis, P

    2009-02-19

    Currently, High Energy Density Science (HEDS) experiments are used to support and qualify predictive physics models. These models assume ideal conditions such as energy (input) and device (target) geometry. The experiments rely on precision targets constructed from components with dimensions in the millimeter range, while having micrometer-scale, functional features, including planar steps, sine waves, and step-joint geometry on hemispherical targets. Future target designs will likely have features and forms that rival or surpass current manufacturing and characterization capability. The dimensional metrology of these features is important for a number of reasons, including qualification of sub-components prior to assembly, quantification of critical features on the as-built assemblies and as a feedback mechanism for fabrication process development. Variations in geometry from part to part can lead to functional limitations, such as unpredictable instabilities during an experiment and the inability to assemble a target from poorly matched sub-components. Adding to the complexity are the large number and variety of materials, components, and shapes that render any single metrology technique difficult to use with low uncertainty. Common materials include metal and glass foams, doped transparent and opaque plastics and a variety of deposited and wrought metals. A suite of metrology tools and techniques developed to address the many critical issues relevant to the manufacture of HEDS targets including interferometry, x-ray radiography and contact metrology are presented including two sided interferometry for absolute thickness metrology and low force probe technology for micrometer feature coordinate metrology.

  16. High-performance, high-volume fly ash concrete

    SciTech Connect (OSTI)

    2008-01-15

    This booklet offers the construction professional an in-depth description of the use of high-volume fly ash in concrete. Emphasis is placed on the need for increased utilization of coal-fired power plant byproducts in lieu of Portland cement materials to eliminate increased CO{sub 2} emissions during the production of cement. Also addressed is the dramatic increase in concrete performance with the use of 50+ percent fly ash volume. The booklet contains numerous color and black and white photos, charts of test results, mixtures and comparisons, and several HVFA case studies.

  17. High volume, multiple use, portable precipitator

    DOE Patents [OSTI]

    Carlson, Duane C. (N. Augusta, SC)

    2011-10-25

    A portable high air volume electrostatic collection precipitator for analyzing air is provided which is a relatively small, self-contained device. The device has a collection electrode adapted to carry a variety of collecting media. An air intake is provided such that air to be analyzed flows through an ionization section with a transversely positioned ionization wire to ionize analytes in the air, and then flows over the collection electrode where ionized analytes are collected. Air flow is maintained at but below turbulent flow, Ionizable constituents in the air are ionized, attracted to the collection electrode, and precipitated in the selected medium which can be removed for analysis.

  18. High volume production of nanostructured materials

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Morrell, Jonathan S. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Ludtka, Gerard M. (Oak Ridge, TN)

    2009-10-13

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  19. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D More Documents & Publications Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview and Gap Analysis 2011...

  20. CONTINUOUS ROLL-TO-ROLL SERPENTINE DEPOSITION FOR HIGH THROUGHPUT a-Si PV MANUFACTURING

    E-Print Network [OSTI]

    Deng, Xunming

    CONTINUOUS ROLL-TO-ROLL SERPENTINE DEPOSITION FOR HIGH THROUGHPUT a-Si PV MANUFACTURING M. Izu, H. When this technique is incorporated into a continuous roll- to-roll PV manufacturing process a number of advantages in a fully automated high throughput PV module production plant [l-18

  1. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications (ACC932) Advanced Materials and Processing of Composites for High Volume Applications (ACC932) 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies...

  2. Advanced Materials and Processing of Composites for High Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Processing of Composites for High Volume Applications FY 2009 Progress Report for Lightweighting Materials - 8. Polymer Composites Research and Development Carbon Fiber SMC...

  3. Highly Insulating Windows Volume Purchase Program Final Report

    SciTech Connect (OSTI)

    Parker, Graham B.; Mapes, Terry S.; Zalis, WJ

    2013-02-01

    This report summarizes the Highly Insulating Windows Volume Purchase Program, conduced by PNNL for DOE-BTP, including a summary of outcomes and lessons learned.

  4. Current and future industrial energy service characterizations. Volume III. Energy data on 15 selected states' manufacturing subsector

    SciTech Connect (OSTI)

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-11-01

    An examination is made of the current and future energy demands, and uses, and cost to characterize typical applications and resulting services in the US and industrial sectors of 15 selected states. Volume III presents tables containing data on selected states' manufacturing subsector energy consumption, functional uses, and cost in 1974 and 1976. Alabama, California, Illinois, Indiana, Louisiana, Michigan, Missouri, New Jersey, New York, Ohio, Oregon, Pennsylvania, Texas, West Virginia, and Wisconsin were chosen as having the greatest potential for replacing conventional fuel with solar energy. Basic data on the quantities, cost, and types of fuel and electric energy purchased by industr for heat and power were obtained from the 1974 and 1976 Annual Survey of Manufacturers. The specific indutrial energy servic cracteristics developed for each selected state include. 1974 and 1976 manufacturing subsector fuels and electricity consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector fuel consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector average cost of purchsed fuels and electricity per million Btu by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); 1974 and 1976 manufacturing subsector fuels and electric energy intensity by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); manufacturing subsector average annual growth rates of (1) fuels and electricity consumption, (2) fuels and electric energy intensity, and (3) average cost of purchased fuels and electricity (1974 to 1976). Data are compiled on purchased fuels, distillate fuel oil, residual ful oil, coal, coal, and breeze, and natural gas. (MCW)

  5. OLEDWORKS DEVELOPS INNOVATIVE HIGH-PERFORMANCE DEPOSITION TECHNOLOGY TO REDUCE MANUFACTURING COST OF OLED LIGHTING

    Broader source: Energy.gov [DOE]

    The high manufacturing cost of OLED lighting is a major barrier to the growth of the emerging OLED lighting industry. OLEDWorks is developing high-performance deposition technology that addresses...

  6. Abstract--Gear hobbing is a common method of manufacturing high precision involute gears. The thorough

    E-Print Network [OSTI]

    Aristomenis, Antoniadis

    Abstract-- Gear hobbing is a common method of manufacturing high precision involute gears importance in order to produce helical and spur gears as they influence the cost of the manufacturing process and the quality of the produced gear. HOB3D is a simulation code that enables users to simulate the process

  7. Modular Process Equipment for Low Cost Manufacturing of High Capacity

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecialAPPENDIX F Wetlandsof Energy ModelSEI Layer |Department

  8. High Efficiency, Low Cost Solar Cells Manufactured Using 'Silicon Ink' on Thin Crystalline Silicon Wafers

    SciTech Connect (OSTI)

    Antoniadis, H.

    2011-03-01

    Reported are the development and demonstration of a 17% efficient 25mm x 25mm crystalline Silicon solar cell and a 16% efficient 125mm x 125mm crystalline Silicon solar cell, both produced by Ink-jet printing Silicon Ink on a thin crystalline Silicon wafer. To achieve these objectives, processing approaches were developed to print the Silicon Ink in a predetermined pattern to form a high efficiency selective emitter, remove the solvents in the Silicon Ink and fuse the deposited particle Silicon films. Additionally, standard solar cell manufacturing equipment with slightly modified processes were used to complete the fabrication of the Silicon Ink high efficiency solar cells. Also reported are the development and demonstration of a 18.5% efficient 125mm x 125mm monocrystalline Silicon cell, and a 17% efficient 125mm x 125mm multicrystalline Silicon cell, by utilizing high throughput Ink-jet and screen printing technologies. To achieve these objectives, Innovalight developed new high throughput processing tools to print and fuse both p and n type particle Silicon Inks in a predetermined pat-tern applied either on the front or the back of the cell. Additionally, a customized Ink-jet and screen printing systems, coupled with customized substrate handling solution, customized printing algorithms, and a customized ink drying process, in combination with a purchased turn-key line, were used to complete the high efficiency solar cells. This development work delivered a process capable of high volume producing 18.5% efficient crystalline Silicon solar cells and enabled the Innovalight to commercialize its technology by the summer of 2010.

  9. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems

    Broader source: Energy.gov [DOE]

    Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems

  10. High Wind Penetration Impact on U.S. Wind Manufacturing Capacity and Critical Resources

    SciTech Connect (OSTI)

    Laxson, A.; Hand, M. M.; Blair, N.

    2006-10-01

    This study used two different models to analyze a number of alternative scenarios of annual wind power capacity expansion to better understand the impacts of high levels of wind generated electricity production on wind energy manufacturing and installation rates.

  11. Thermal properties of high-volume fly ash

    E-Print Network [OSTI]

    Bentz, Dale P.

    , the utilization of high-volume fly ash concrete mixtures to reduce CO2 emissions and cement consumption per unit, reducing cement consumption and the CO2 emissions accompanying its production, on a per volume unit a transient plane source method. Because the specimens being examined are well hydrated, estimates

  12. CARBON FIBER COMPOSITES IN HIGH VOLUME

    SciTech Connect (OSTI)

    Warren, Charles David; Das, Sujit; Jeon, Dr. Saeil

    2014-01-01

    Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

  13. Low head, high volume pump apparatus

    DOE Patents [OSTI]

    Avery, Don E. (45-437 Akimala St., Honolulu, HI 96744); Young, Bryan F. (66-489 Pikai St., Honolulu, HI 96712)

    1989-01-01

    An inner cylinder and a substantially larger outer cylinder are joined as two verticle concentric cylinders. Verticle partitions between the cylinders divide the space between the cylinders into an inlet chamber and an outlet chamber which is substantially larger in volume than the inner chamber. The inner cylinder has a central pumping section positioned between upper and lower valve sections. In the valve section ports extend through the inner cylinder wall to the inlet and outlet chambers. Spring loaded valves close the ports. Tension springs extend across the inlet chamber and compression springs extend across the inner cylinder to close the inlet valves. Tension springs extend across the inner cylinder the close the outlet valves. The elastomeric valve flaps have rigid curved backing members. A piston rod extends through one end cover to move a piston in the central section. An inlet is connected to the inlet chamber and an outlet is connected to the outlet chamber.

  14. Energy Star Helps Manufacturers To Achieve High Energy Performance 

    E-Print Network [OSTI]

    Dutrow, E.; Hicks, T.

    2001-01-01

    From personal electronic devices to homes and office buildings, ENERGY STAR® is a recognized symbol of high quality energy performance which enables consumers, home buyers, and businesses to make informed energy decisions. Now, the U...

  15. High Pressure Hydrogen Tank Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancing ProgramsDepartment of¡High HIGH PERFORMANCE and1

  16. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  17. Manufactured Home Testing in Simulated and Naturally Occurring High Winds for WCTE Conference

    SciTech Connect (OSTI)

    William D. Richins; Thomas K. Larson; Jeffrey M. Lacy; Ryan G. Kobbe

    2006-08-01

    A typical double-wide manufactured home was tested in simulated and naturally occurring high winds to understand structural behavior and improve performance during severe windstorms. Seven (7) lateral load tests were conducted on a double-wide manufactured home at a remote field test site in Wyoming. An extensive instrumentation package monitored the overall behavior of the home and collected data vital to validating computational software for the manufactured housing industry. The tests were designed to approach the design load of the home without causing structural damage, thus allowing the behavior of the home to be accessed when the home was later exposed to high winds (to 80-mph). The data generally show near-linear initial system response with significant non-linear behavior as the applied loads increase. Load transfer across the marriage line is primarily compression. Racking, while present, is very small. Interface slip and shear displacement along the marriage line are nearly insignificant. Horizontal global displacements reached 0.6 inch. These tests were designed primarily to collect data necessary to calibrate a desktop analysis and design software tool, MHTool, under development at the Idaho National Laboratory specifically for manufactured housing. Currently available analysis tools are, for the most part, based on methods developed for "stick built" structures and are inappropriate for manufactured homes. The special materials utilized in manufactured homes, such as rigid adhesives used in the connection of the sheathing materials to the studs, significantly alter the behavior of manufactured homes under lateral loads. Previous full scale tests of laterally loaded manufactured homes confirm the contention that conventional analysis methods are not applicable. System behavior dominates the structural action of manufactured homes and its prediction requires a three dimensional analysis of the complete unit, including tie-downs. This project was sponsored by the US Department of Energy, US Department of Housing and Urban Development, and the Manufactured Housing Institute. The results of this research can lead to savings in annual losses of life and property by providing validated information to enable the advancement of code requirements and by developing engineering software that can predict and optimize wind resistance.

  18. Adaptive Process Controls and Ultrasonics for High Temperature PEM MEA Manufacture

    SciTech Connect (OSTI)

    Walczyk, Daniel F.

    2015-08-26

    The purpose of this 5-year DOE-sponsored project was to address major process bottlenecks associated with fuel cell manufacturing. New technologies were developed to significantly reduce pressing cycle time for high temperature PEM membrane electrode assembly (MEA) through the use of novel, robust ultrasonic (U/S) bonding processes along with low temperature (<100°C) PEM MEAs. In addition, greater manufacturing uniformity and performance was achieved through (a) an investigation into the causes of excessive variation in ultrasonically and thermally bonded MEAs using more diagnostics applied during the entire fabrication and cell build process, and (b) development of rapid, yet simple quality control measurement techniques for use by industry.

  19. MANUFACTURING Manufacturing and Biomanufacturing

    E-Print Network [OSTI]

    Magee, Joseph W.

    process improvements to manufacturing. In addition, the critical national need area of Manufacturing hasMANUFACTURING Manufacturing and Biomanufacturing: Materials Advances and Critical Processes NATIONAL NEED The proposed topics within "Manufacturing and Biomanufacturing: Materials Advances

  20. Highly Aligned Carbon Fiber in Polymer Composite Structures via Additive Manufacturing

    SciTech Connect (OSTI)

    Tekinalp, Halil L [ORNL; Kunc, Vlastimil [ORNL; Velez-Garcia, Gregorio M [ORNL; Duty, Chad E [ORNL; Love, Lonnie J [ORNL; Naskar, Amit K [ORNL; Blue, Craig A [ORNL; Ozcan, Soydan [ORNL

    2014-01-01

    Additive manufacturing, diverging from traditional manufacturing techniques, such as casting and machining materials, can handle complex shapes with great design flexibility without the typical waste. Although this technique has been mainly used for rapid prototyping, interest is growing in using this method to directly manufacture actual parts of complex shape. To use 3D-printing additive manufacturing in wide spread applications, the technique and the feedstock materials require improvements to meet the mechanical requirements of load-bearing components. Thus, we investigated the short fiber (0.2 mm to 0.4 mm) reinforced acrylonitrile-butadiene-styrene composites as a feedstock for 3D-printing in terms of their processibility, microstructure and mechanical performance; and also provided comparison with traditional compression molded composites. The tensile strength and modulus of 3D-printed samples increased ~115% and ~700%, respectively. 3D-printer yielded samples with very high fiber orientation in printing direction (up to 91.5 %), whereas, compression molding process yielded samples with significantly less fiber orientation. Microstructure-mechanical property relationships revealed that although the relatively high porosity is observed in the 3D-printed composites as compared to those produced by the conventional compression molding technique, they both exhibited comparable tensile strength and modulus. This phenomena is explained based on the changes in fiber orientation, dispersion and void formation.

  1. Highly Insulating Windows Volume Purchase Program Final Report

    SciTech Connect (OSTI)

    None

    2013-04-01

    This report documents the development, execution outcomes and lessons learned of the Highly Insulating Windows Volume Purchase (WVP) Program carried out over a three-year period from 2009 through 2012. The primary goals of the program were met: 1) reduce the incremental cost of highly insulating windows compared to ENERGY STAR windows; and 2) raise the public and potential buyers’ awareness of highly insulating windows and their benefits. A key outcome of the program is that the 2013 ENERGY STAR Most Efficient criteria for primary residential windows were adopted from the technical specifications set forth in the WVP program.

  2. The critical role of manufacturing-process innovation on product development excellence in high-technology companies

    E-Print Network [OSTI]

    Duarte, Carlos E. A., 1962-

    2004-01-01

    Few managers of high-technology companies view manufacturing-process development as primary source of competitive advantage. For the last two decades trends have shown an increasing number of high-tech industries outsourcing ...

  3. MANUFACTURING ENGINEERING Manufacturing engineering

    E-Print Network [OSTI]

    MANUFACTURING ENGINEERING Manufacturing engineering transforms raw materials, parts, and operations, following a well- organized plan for each activity. Manufacturing engineering involves designing assuring a competitive level of productivity. The manufacturing engineering curriculum at WSU focuses

  4. High-Temperature-High-Volume Lifting For Enhanced Geothermal Systems

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QAsource History View NewTexas: Energy Resources Jump to:Hershey,High-Temperature Downhole Tools Jump to:Geothermal

  5. Metrology and instrumentation challenges with high-rate, roll-to-roll manufacturing of flexible electronic systems

    E-Print Network [OSTI]

    Chen, Ray

    in order to realize true implementation of roll-to-roll manufacturing of flexible electronic systems-to-roll manufacturing system for flexible electronic systems opens limitless possibilities for the deployment of high performance flexible electronic components in a variety of applications including communication, sensing

  6. Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch Scale Up of Novel, Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch...

  7. Methods for manufacturing porous nuclear fuel elements for high-temperature gas-cooled nuclear reactors

    DOE Patents [OSTI]

    Youchison, Dennis L. (Albuquerque, NM); Williams, Brian E. (Pocoima, CA); Benander, Robert E. (Pacoima, CA)

    2010-02-23

    Methods for manufacturing porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's). Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, a thin coating of nuclear fuel may be deposited inside of a highly porous skeletal structure made, for example, of reticulated vitreous carbon foam.

  8. Rheology and setting of high volume fly ash mixtures Dale P. Bentz *, Chiara F. Ferraris

    E-Print Network [OSTI]

    Bentz, Dale P.

    Rheology and setting of high volume fly ash mixtures Dale P. Bentz *, Chiara F. Ferraris Building technology High volume fly ash Hydration Rheology Set time Sustainability a b s t r a c t While high volume fly ash (HVFA) concretes can be designed and produced to meet 28-d strength requirements and often

  9. Fine limestone additions to regulate setting in high volume fly ash mixtures Dale P. Bentz a,

    E-Print Network [OSTI]

    Bentz, Dale P.

    Fine limestone additions to regulate setting in high volume fly ash mixtures Dale P. Bentz a September 2011 Keywords: Blended cement High volume fly ash Isothermal calorimetry Limestone Particle size Setting Strength Ternary blend a b s t r a c t High volume fly ash (HVFA) concrete mixtures are being

  10. Methods for high volume production of nanostructured materials

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Morrell, Jonathan S. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Ludtka, Gerald M. (Oak Ridge, TN)

    2011-03-22

    A system and method for high volume production of nanoparticles, nanotubes, and items incorporating nanoparticles and nanotubes. Microwave, radio frequency, or infrared energy vaporizes a metal catalyst which, as it condenses, is contacted by carbon or other elements such as silicon, germanium, or boron to form agglomerates. The agglomerates may be annealed to accelerate the production of nanotubes. Magnetic or electric fields may be used to align the nanotubes during their production. The nanotubes may be separated from the production byproducts in aligned or non-aligned configurations. The agglomerates may be formed directly into tools, optionally in compositions that incorporate other materials such as abrasives, binders, carbon-carbon composites, and cermets.

  11. A Novel VLSI Technology to Manufacture High-Density Thermoelectric Cooling Devices

    E-Print Network [OSTI]

    H. Chen; L. Hsu; X. Wei

    2008-01-07

    This paper describes a novel integrated circuit technology to manufacture high-density thermoelectric devices on a semiconductor wafer. With no moving parts, a thermoelectric cooler operates quietly, allows cooling below ambient temperature, and may be used for temperature control or heating if the direction of current flow is reversed. By using a monolithic process to increase the number of thermoelectric couples, the proposed solid-state cooling technology can be combined with traditional air cooling, liquid cooling, and phase-change cooling to yield greater heat flux and provide better cooling capability.

  12. Method For Manufacturing Articles For High Temperature Use, And Articles Made Therewith

    DOE Patents [OSTI]

    Wang, Hongyu (Hockessin, DE); Mitchell, David Joseph (Niskayuna, NY); Lau, Yuk-Chiu (Ballston Lake, NY); Henry, Arnold Thomas (Gloversville, NY)

    2006-02-28

    A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.

  13. Method For Manufacturing Articles For High Temperature Use, And Articles Made Therewith

    DOE Patents [OSTI]

    Wang, Hongyu (Hockessin, DE); Mitchell, David Joseph (Niskayuna, NY); Lau, Yuk-Chiu (Ballston Lake, NY); Henry, Arnold Thomas (Gloversville, NY)

    2005-03-15

    A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.

  14. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 15, System design description. Volume 1

    SciTech Connect (OSTI)

    1995-09-22

    This System Design Description, prepared in accordance with the TPX Project Management Plan provides a summary or TF Magnet System design features at the conclusion of Phase I, Preliminary Design and Manufacturing Research. The document includes the analytical and experimental bases for the design, and plans for implementation in final design, manufacturing, test, and magnet integration into the tokamak. Requirements for operation and maintenance are outlined, and references to sources of additional information are provided.

  15. Spatial Integration of Corporate R&D and Mass Production Activities in High-tech Manufacturing: A Case Study of Samsung Electronics

    E-Print Network [OSTI]

    Nam, Kyung-min

    2009-01-01

    This paper argues that the high-tech manufacturing sector’s location pattern in favor of the Capital Region is a key variable that can explain both divergent local manufacturing performance and Korea’s monocentric economic ...

  16. Manufacturing conductive patterns on polymeric substrates : development of a microcontact printing process

    E-Print Network [OSTI]

    Hale, Melinda (Melinda Rae)

    2013-01-01

    The focus of this research was to develop a process suitable for creating very high resolution conductive patterns on polymer substrates, in a way that can be scaled to high volume manufacturing. The original motivation ...

  17. Method for manufacturing compound semiconductor field-effect transistors with improved DC and high frequency performance

    DOE Patents [OSTI]

    Zolper, John C. (Vienna, VA); Sherwin, Marc E. (Rockville, MD); Baca, Albert G. (Albuquerque, NM)

    2000-01-01

    A method for making compound semiconductor devices including the use of a p-type dopant is disclosed wherein the dopant is co-implanted with an n-type donor species at the time the n-channel is formed and a single anneal at moderate temperature is then performed. Also disclosed are devices manufactured using the method. In the preferred embodiment n-MESFETs and other similar field effect transistor devices are manufactured using C ions co-implanted with Si atoms in GaAs to form an n-channel. C exhibits a unique characteristic in the context of the invention in that it exhibits a low activation efficiency (typically, 50% or less) as a p-type dopant, and consequently, it acts to sharpen the Si n-channel by compensating Si donors in the region of the Si-channel tail, but does not contribute substantially to the acceptor concentration in the buried p region. As a result, the invention provides for improved field effect semiconductor and related devices with enhancement of both DC and high-frequency performance.

  18. Development of an Improved Process for Installation Projects of High Technology Manufacturing Equipment

    SciTech Connect (OSTI)

    Quintana, Sarah V.

    2014-04-30

    High technology manufacturing equipment is utilized at Los Alamos National Laboratory (LANL) to support nuclear missions. This is undertaken from concept initiation where equipment is designed and then taken through several review phases, working closely with system engineers (SEs) responsible for each of the affected systems or involved disciplines (from gasses to HVAC to structural, etc.). After the design is finalized it moves to procurement and custom fabrication of the equipment and equipment installation, including all of the paperwork involved. Not only are the engineering and manufacturing aspects important, but also the scheduling, financial forecasting, and planning portions that take place initially and are sometimes modified as the project progresses should requirements, changes or additions become necessary. The process required to complete a project of this type, including equipment installation, is unique and involves numerous steps to complete. These processes can be improved and recent work on the Direct Current Arc (DC Arc) Glovebox Design, Fabrication and Installation Project provides an opportunity to identify some important lessons learned (LL) that can be implemented in the future for continued project improvement and success.

  19. Advanced modeling and simulation to design and manufacture high performance and reliable advanced microelectronics and microsystems.

    SciTech Connect (OSTI)

    Nettleship, Ian (University of Pittsburgh, Pittsburgh, PA); Hinklin, Thomas; Holcomb, David Joseph; Tandon, Rajan; Arguello, Jose Guadalupe, Jr. (,; .); Dempsey, James Franklin; Ewsuk, Kevin Gregory; Neilsen, Michael K.; Lanagan, Michael (Pennsylvania State University, University Park, PA)

    2007-07-01

    An interdisciplinary team of scientists and engineers having broad expertise in materials processing and properties, materials characterization, and computational mechanics was assembled to develop science-based modeling/simulation technology to design and reproducibly manufacture high performance and reliable, complex microelectronics and microsystems. The team's efforts focused on defining and developing a science-based infrastructure to enable predictive compaction, sintering, stress, and thermomechanical modeling in ''real systems'', including: (1) developing techniques to and determining materials properties and constitutive behavior required for modeling; (2) developing new, improved/updated models and modeling capabilities, (3) ensuring that models are representative of the physical phenomena being simulated; and (4) assessing existing modeling capabilities to identify advances necessary to facilitate the practical application of Sandia's predictive modeling technology.

  20. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2015-09-15

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  1. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2015-09-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH), which is intended to make significant progress toward performing as zero-net-energy ready. The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual percent savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  2. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 21, Materials and processes selection. Volume 2

    SciTech Connect (OSTI)

    Smith, B.R.

    1995-08-15

    This document identifies the candidate materials and manufacturing processes selected for development of the TPX Toroidal Field (TF) Magnet. Supporting rationale and selection criteria are provided for justification and the materials properties database report is included for completeness. Specific properties for each material selection are included in this document.

  3. Civil Defence Manual of Basic Training volume II: Basic methods of protection against high explosive missiles 

    E-Print Network [OSTI]

    Anonymous

    1949-01-01

    H0ME OFFICE CIVIL DEFENCE Manual of Basic Training VOLUME II BASIC METHODS OF PROTECTION AGAINST HIGH EXPLOSIVE MISSILES PAMPHLET No 5

  4. Implementation of RFID in a low volume high flexibility assembly plant : module component tracking

    E-Print Network [OSTI]

    Jia, Rui, S.M. Massachusetts Institute of Technology

    2010-01-01

    The purpose of this thesis is to help Varian Semiconductor Equipment Associates, Inc. (VSEA) to smooth the production and reduce the manufacturing cost. Without an efficient way to track on its high-value components, VSEA ...

  5. Implementation of RFID in a low volume high flexibility assembly plant : process redesign

    E-Print Network [OSTI]

    Sun, Yulei

    2010-01-01

    This thesis focuses on the operational improvements in a semiconductor equipment manufacturing company (Varian Semiconductor Equipment Associates). The company faces challenges of highly fluctuating demand as well as complex ...

  6. Preconcentrator with high volume chiller for high vapor pressure particle detection

    DOE Patents [OSTI]

    Linker, Kevin L

    2013-10-22

    Apparatus and method for collecting particles of both high and low vapor pressure target materials entrained in a large volume sample gas stream. Large volume active cooling provides a cold air supply which is mixed with the sample gas stream to reduce the vapor pressure of the particles. In embodiments, a chiller cools air from ambient conditions to 0-15.degree. C. with the volumetric flow rate of the cold air supply being at least equal to the volumetric flow rate of the sample gas stream. In further embodiments an adsorption media is heated in at least two stages, a first of which is below a threshold temperature at which decomposition products of the high vapor pressure particle are generated.

  7. Solion ion source for high-efficiency, high-throughput solar cell manufacturing

    SciTech Connect (OSTI)

    Koo, John Binns, Brant; Miller, Timothy; Krause, Stephen; Skinner, Wesley; Mullin, James

    2014-02-15

    In this paper, we introduce the Solion ion source for high-throughput solar cell doping. As the source power is increased to enable higher throughput, negative effects degrade the lifetime of the plasma chamber and the extraction electrodes. In order to improve efficiency, we have explored a wide range of electron energies and determined the conditions which best suit production. To extend the lifetime of the source we have developed an in situ cleaning method using only existing hardware. With these combinations, source life-times of >200 h for phosphorous and >100 h for boron ion beams have been achieved while maintaining 1100 cell-per-hour production.

  8. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting arravt014esoleary2012...

  9. High-Volume Manufacturing of LiPF6, A Critical Lithium-ion Battery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation arravt014esoleary2011...

  10. EA-1645: Sage Electrochromics SageGlass High Volume Manufacturing Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum Based| Department8,DepartmentFinalin Fairbault, MN | Department of Energy

  11. Modular, High-Volume Fuel Cell Leak-Test Suite and Process

    SciTech Connect (OSTI)

    Ru Chen; Ian Kaye

    2012-03-12

    Fuel cell stacks are typically hand-assembled and tested. As a result the manufacturing process is labor-intensive and time-consuming. The fluid leakage in fuel cell stacks may reduce fuel cell performance, damage fuel cell stack, or even cause fire and become a safety hazard. Leak check is a critical step in the fuel cell stack manufacturing. The fuel cell industry is in need of fuel cell leak-test processes and equipment that is automatic, robust, and high throughput. The equipment should reduce fuel cell manufacturing cost.

  12. Between the Low Road and the High Road: Logics of Valorization and Regimes of Lean Production in US Manufacturing

    E-Print Network [OSTI]

    Vidal, Matt

    2012-01-01

    a detailed package of lean manufacturing practices; and apractice: a package of lean manufacturing practices for22 had adopted lean manufacturing. As I will show in detail

  13. Research on Subwavelength Microphtonic Sensors for In-situ Monitoring with High Spatial and Temporal Resolution in Manufacturing Environments

    E-Print Network [OSTI]

    Li, Xiaochun; Wong, Chee Wei; Dornfeld, David; Thomas, Brian

    2006-01-01

    Service, and Manufacturing Grantees and Research Conference,Service, and Manufacturing Grantees and Research Conference,Service, and Manufacturing Grantees and Research Conference,

  14. Between the Low Road and the High Road: Logics of Valorization and Regimes of Lean Production in US Manufacturing

    E-Print Network [OSTI]

    Vidal, Matt

    2012-01-01

    Line in Contemporary Manufacturing: The Workplace Experience278. Vidal, Matt 2007b "Manufacturing Empowerment? 'EmployeeFrench and German Car Manufacturing Industry". Organization

  15. New Whole-House Solutions Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes - Pacific Northwest

    SciTech Connect (OSTI)

    2015-05-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). In this project, the Northwest Energy Efficient Manufactured Housing Program worked with Building America Partnership for Improved Residential Construction and Bonneville Power Administration to help four factory homebuilders build prototype zero energy ready manufactured homes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This case study describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability. Monitoring is expected to continue into 2016.

  16. EATON PURSUES PRINT-BASED MANUFACTURING OF INTEGRATED, LOW-COST, HIGH-PERFORMANCE SSL LUMINAIRES

    Office of Energy Efficiency and Renewable Energy (EERE)

    With the help of DOE funding, Eaton is using manufacturing process innovation to develop a way to place the LED package, chip, or chip array directly on a fixture or heat sink in order to improve...

  17. Encoding, application and association of radio frequency identification tags on high speed manufacturing lines

    E-Print Network [OSTI]

    Fonseca, Herbert Moreti, 1973-

    2004-01-01

    One of the entry points of radio frequency identification technology in supply chain applications is at the manufacturing line, after production, as packaged goods leave for the next link of the network of suppliers, ...

  18. Papyrus Manufacture

    E-Print Network [OSTI]

    Leach, Bridget

    2009-01-01

    British Museum, London. Papyrus Manufacture, Leach, UEE 2009AINES Short Citation: Leach 2009, Papyrus Manufacture. UEE.Bridget, 2009, Papyrus Manufacture. In Willeke Wendrich (

  19. Low Power Test-Compression for High Test-Quality and Low Test-Data Volume

    E-Print Network [OSTI]

    Low Power Test-Compression for High Test-Quality and Low Test-Data Volume Vasileios Tenentes,kabousia}@cs.uoi.gr Abstract--Test data decompressors targeting low power scan testing introduce significant amount. In addition, low power decompression needs additional control data which increase the overall volume of test

  20. Lean Implementation Considerations in Factory Operations of Low Volume/High Complexity Production Systems

    E-Print Network [OSTI]

    Shields, Thomas J.

    The researchers of the Lean Aircraft Initiative developed a hypothesized lean implementation model seeking to provide its members guidance on implementing lean transitions in factory operations of low volume/high complexity ...

  1. A flexible assembly system for low volume and high diversity production

    E-Print Network [OSTI]

    Schwenke, Richard Clemens

    2009-01-01

    This thesis project seeks to optimize floor layouts for semiconductor equipment assembly operations. The assembly of semiconductor equipment is characterized by low volume and high product diversity and complexity. Demand ...

  2. Implementation of RFID in a low volume high flexibility assembly plant : item-level tagging

    E-Print Network [OSTI]

    Koniski, Cyril (Cyril A.)

    2010-01-01

    The implementation of an RFID checkpoint system in a low volume high flexibility assembly plant, aimed at tracking the flow of parts within the facility, was studied. A pilot revealed the suitability of the technology to ...

  3. Microdevice having interior cavity with high aspect ratio surface features and associated methods of manufacture and use

    DOE Patents [OSTI]

    Morales, Alfredo M. (Pleasanton, CA)

    2002-01-01

    A microdevice having interior cavity with high aspect ratio features and ultrasmooth surfaces, and associated method of manufacture and use is described. An LIGA-produced shaped bit is used to contour polish the surface of a sacrificial mandrel. The contoured sacrificial mandrel is subsequently coated with a structural material and the mandrel removed to produce microdevices having micrometer-sized surface features and sub-micrometer RMS surface roughness.

  4. Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper

    Broader source: Energy.gov [DOE]

    This factsheet describes a research project whose goal is to demonstrate the economic and technological viability of fibrous filler to manufacture paper containing up to 50% ash, at equal or better quality and performance than conventional alternatives and at a lower cost.

  5. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    SciTech Connect (OSTI)

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

  6. Statistics and Its Interface Volume 1 (2008) 279288 Spot volatility estimation for high-frequency data

    E-Print Network [OSTI]

    Fan, Jianqing

    2008-01-01

    Statistics and Its Interface Volume 1 (2008) 279­288 Spot volatility estimation for high-frequency data Jianqing Fan and Yazhen Wang The availability of high-frequency intraday data allows us and volatility of an asset and investigates kernel type estimators of spot volatility based on high-frequency

  7. Ultra-High Efficiency and Low-Emissions Combustion Technology for Manufacturing Industries

    SciTech Connect (OSTI)

    Atreya, Arvind

    2013-04-15

    The purpose of this research was to develop and test a transformational combustion technology for high temperature furnaces to reduce the energy intensity and carbon footprint of U.S. manufacturing industries such as steel, aluminum, glass, metal casting, and petroleum refining. A new technology based on internal and/or external Flue Gas Recirculation (FGR) along with significant enhancement in flame radiation was developed. It produces "Radiative Flameless Combustion (RFC)" and offers tremendous energy efficiency and pollutant reduction benefits over and above the now popular "flameless combustion." It will reduce the energy intensity (or fuel consumption per unit system output) by more than 50% and double the furnace productivity while significantly reducing pollutants and greenhouse gas emissions (10^3 times reduction in NOx and 10 times reduction in CO & hydrocarbons and 3 times reduction in CO2). Product quality improvements are also expected due to uniform radiation, as well as, reduction in scale/dross formation is expected because of non-oxidative atmosphere. RFC is inexpensive, easy to implement, and it was successfully tested in a laboratory-scale furnace at the University of Michigan during the course of this work. A first-ever theory with gas and particulate radiation was also developed. Numerical programs were also written to design an industrial-scale furnace. Nine papers were published (or are in the process of publication). We believe that this early stage research adequately proves the concept through laboratory experiments, modeling and computational models. All this work is presented in the published papers. Important conclusions of this work are: (1) It was proved through experimental measurements that RFC is not only feasible but a very beneficial technology. (2) Theoretical analysis of RFC was done in (a) spatially uniform strain field and (b) a planar momentum jet where the strain rate is neither prescribed nor uniform. Four important non-dimensional parameters controlling RFC in furnaces were identified. These are: (i) The Boltzmann number; (ii) The Damkohler number, (iii) The dimensionless Arrhenius number, and (iv) The equivalence ratio. Together they define the parameter space where RFC is possible. It was also found that the Damkohler number must be small for RFC to exist and that the Boltzmann number expands the RFC domain. The experimental data obtained during the course of this work agrees well with the predictions made by the theoretical analysis. Interestingly, the equivalence ratio dependence shows that it is easier to establish RFC for rich mixtures than for lean mixtures. This was also experimentally observed. Identifying the parameter space for RFC is necessary for controlling the RFC furnace operation. It is hoped that future work will enable the methodology developed here to be applied to the operation of real furnaces, with consequent improvement in efficiency and pollutant reduction. To reiterate, the new furnace combustion technology developed enables intense radiation from combustion products and has many benefits: (i) Ultra-High Efficiency and Low-Emissions; (ii) Uniform and intense radiation to substantially increase productivity; (iii) Oxygen-free atmosphere to reduce dross/scale formation; (iv) Provides multi-fuel capability; and (v) Enables carbon sequestration if pure oxygen is used for combustion.

  8. Design of a demand driven multi-item-multi-stage manufacturing system : production scheduling, WIP control and Kanban implementation

    E-Print Network [OSTI]

    Zhou, Xiaoyu, M. Eng Massachusetts Institute of Technology

    2009-01-01

    The project is conducted in a multi-item-multi-stage manufacturing system with high volume products. The objectives are to optimize the inventory structure and improve production scheduling process. The stock building plan ...

  9. Mirror Fusion Test Facility-B (MFTF-B) axicell configuration: NbTi magnet system. Manufacturing/producibility final report. Volume 2

    SciTech Connect (OSTI)

    Ritschel, A.J.; White, W.L.

    1985-05-01

    This Final MFTF-B Manufacturing/Producibility Report covers facilities, tooling plan, manufacturing sequence, schedule and performance, producibility, and lessons learned for the solenoid, axicell, and transition coils, as well as a deactivation plan, conclusions, references, and appendices.

  10. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOE Patents [OSTI]

    Hash, M.C.; Bloom, I.D.

    1992-10-13

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800--1200 C), for example 1000 C, than are typically required (1400 C) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250 C with conductivity values of 2.5 to 4[times]10[sup [minus]2](ohm-cm)[sup [minus]1]. The matrix exhibits chemical stability against sodium for 100 hours at 250 to 300 C. 1 figure.

  11. Highly Insulating R-5 Windows Volume Purchase - How Utilities Can Participate Fact Sheet

    SciTech Connect (OSTI)

    2010-03-01

    This fact sheet describes DOE’s Windows Volume Purchase, the benefits of highly insulated R-5 windows and low-e storm windows, and the important role that utilities can play in expanding the market for these highly insulated windows.

  12. Evaluation of sustainable high-volume fly ash concretes A. Durn-Herrera a,

    E-Print Network [OSTI]

    Bentz, Dale P.

    Evaluation of sustainable high-volume fly ash concretes A. Durán-Herrera a, , C.A. Juárez a , P online 23 October 2010 Keywords: Fly ash Isothermal calorimetry Modulus of elasticity Modulus of rupture benefits of the synergistic effect of an ASTM C 618 Class F fly ash (FA) and a high-range polycarboxylate

  13. CLASSIFICATION OF BIOMEDICAL HIGH-RESOLUTION MICRO-CT IMAGES FOR DIRECT VOLUME RENDERING

    E-Print Network [OSTI]

    López-Sánchez, Maite

    CLASSIFICATION OF BIOMEDICAL HIGH-RESOLUTION MICRO-CT IMAGES FOR DIRECT VOLUME RENDERING Maite L of biomedical high- resolution 3D images. More concretely, it proposes a learn- ing pipeline process and refinements. KEYWORDS Machine Learning, Biomedical 3D Images, Classification, CRF (Conditional Random Fields

  14. Highly conductive electrolyte composites containing glass and ceramic, and method of manufacture

    DOE Patents [OSTI]

    Hash, Mark C. (Joliet, IL); Bloom, Ira D. (Bolingbrook, IL)

    1992-01-01

    An electrolyte composite is manufactured by pressurizing a mixture of sodium ion conductive glass and an ionically conductive compound at between 12,000 and 24,000 pounds per square inch to produce a pellet. The resulting pellet is then sintered at relatively lower temperatures (800.degree. C.-1200.degree. C.), for example 1000.degree. C., than are typically required (1400.degree. C.) when fabricating single constituent ceramic electrolytes. The resultant composite is 100 percent conductive at 250.degree. C. with conductivity values of 2.5 to 4.times.10.sup.-2 (ohm-cm).sup.-1. The matrix exhibits chemical stability against sodium for 100 hours at 250.degree. to 300.degree. C.

  15. New Electrode Manufacturing Process Equipment: Novel High Energy Density Lithium-Ion Cell Designs via Innovative Manufacturing Process Modules for Cathode and Integrated Separator

    SciTech Connect (OSTI)

    2010-07-01

    BEEST Project: Applied Materials is developing new tools for manufacturing Li-Ion batteries that could dramatically increase their performance. Traditionally, the positive and negative terminals of Li-Ion batteries are mixed with glue-like materials called binders, pressed onto electrodes, and then physically kept apart by winding a polymer mesh material between them called a separator. With the Applied Materials system, many of these manually intensive processes will be replaced by next generation coating technology to apply each component. This process will improve product reliability and performance of the cells at a fraction of the current cost. These novel manufacturing techniques will also increase the energy density of the battery and reduce the size of several of the battery’s components to free up more space within the cell for storage.

  16. Method of manufacturing a high temperature superconductor with improved transport properties

    DOE Patents [OSTI]

    Balachandran, Uthamalingam (Hinsdale, IL); Siegel, Richard W. (Hinsdale, IL); Askew, Thomas R. (Kalamazoo, MI)

    2001-01-01

    A method of preparing a high temperature superconductor. A method of preparing a superconductor includes providing a powdered high temperature superconductor and a nanophase paramagnetic material. These components are combined to form a solid compacted mass with the paramagnetic material disposed on the grain boundaries of the polycrystaline high temperature superconductor.

  17. Building a Time Machine for Efficient Recording and Retrieval of High-Volume Network Traffic

    E-Print Network [OSTI]

    Paxson, Vern

    . For example, at the Lawrence Berkeley National Labora- tory (LBNL), a medium-size Gbps environment, the net from just a few connections, by constructing a filter that records only the first N bytes of each for operation in Gbps environments, running on commodity hardware. It can hold a few minutes of a high volume

  18. ARTIFACT FORMATION IN HIGH VOLUME SAMPLING OF VOC's AND SOLID ORGANIC COMPOUNDS.

    E-Print Network [OSTI]

    Boyer, Edmond

    when sampling polluted air. Purified air containing 180 ppbv ozone seems to destroy PAH according Atmospheriques, Boite 7059, UNIVERSITE PARIS 7, 2, place Jussieu, 75251 PARIS Cedex 05 ABSTRACT Pollutants from well äs solid (SOC's) organic compounds. High volume samplers are commonly used m air quality

  19. HIGH-VOLUME DATA HIDING IN IMAGES: INTRODUCING PERCEPTUAL CRITERIA INTO QUANTIZATION BASED EMBEDDING

    E-Print Network [OSTI]

    California at Santa Barbara, University of

    HIGH-VOLUME DATA HIDING IN IMAGES: INTRODUCING PERCEPTUAL CRITERIA INTO QUANTIZATION BASED was supported in part by a grant from ONR # N0014- 01-1-0380. similar ideas. A scalar quantization based data to the capacity estimates given in [3] for AWGN attacks. 2. QUANTIZATION BASED DATA HIDING 2.1. Embedding data

  20. High Efficiency Integrated Space Conditioning, Water Heating and Air Distribution System for HUD-Code Manufactured Housing

    SciTech Connect (OSTI)

    Henry DeLima; Joe Akin; Joseph Pietsch

    2008-09-14

    Recognizing the need for new space conditioning and water heating systems for manufactured housing, DeLima Associates assembled a team to develop a space conditioning system that would enhance comfort conditions while also reducing energy usage at the systems level. The product, Comboflair® was defined as a result of a needs analysis of project sponsors and industry stakeholders. An integrated system would be developed that would combine a packaged airconditioning system with a small-duct, high-velocity air distribution system. In its basic configuration, the source for space heating would be a gas water heater. The complete system would be installed at the manufactured home factory and would require no site installation work at the homesite as is now required with conventional split-system air conditioners. Several prototypes were fabricated and tested before a field test unit was completed in October 2005. The Comboflair® system, complete with ductwork, was installed in a 1,984 square feet, double-wide manufactured home built by Palm Harbor Homes in Austin, TX. After the home was transported and installed at a Palm Harbor dealer lot in Austin, TX, a data acquisition system was installed for remote data collection. Over 60 parameters were continuously monitored and measurements were transmitted to a remote site every 15 minutes for performance analysis. The Comboflair® system was field tested from February 2006 until April 2007. The cooling system performed in accordance with the design specifications. The heating system initially could not provide the needed capacity at peak heating conditions until the water heater was replaced with a higher capacity standard water heater. All system comfort goals were then met. As a result of field testing, we have identified improvements to be made to specific components for incorporation into production models. The Comboflair® system will be manufactured by Unico, Inc. at their new production facility in St. Louis, MO. The product will be initially launched in the hot-humid climates of the southern U.S.

  1. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    SciTech Connect (OSTI)

    Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II.

  2. High-speed machining of cast iron and alloy steels for die and mold manufacturing

    E-Print Network [OSTI]

    Ozel, Tugrul

    in the cutting tool as well as residual stresses in the machine surface layer. Experimental studies are conducted using a 4-axis high-speed milling machine. Tool materials evaluated include carbides, coated carbides. Introduction As a result of the advances in machine tools and cutting tool technology, end milling at high

  3. Essays on the Performance of Manufacturing Firms in Developing Countries

    E-Print Network [OSTI]

    Eifert, Benjamin Patrick

    2010-01-01

    highly-successful lean manufacturing system of production (adopted the Japanese lean manufacturing technology beginningthe experience f rom Lean manufacturing i s t he col lective

  4. A High-Precision, Magnetically Levitated Positioning Stage Toward contactless actuation for industrial manufacturing

    E-Print Network [OSTI]

    Maggiore, Manfredi

    A High-Precision, Magnetically Levitated Positioning Stage Toward contactless actuation to replace mechanical microsteppers by magnetically levitated devices. Magnetically levitated microsteppers magnetic levitation devices utilizing the principle of electromagnetic reluctance to achieve planar

  5. Design and manufacturing of high precision roll-to-roll multilayer printing machine -- machine upgrade

    E-Print Network [OSTI]

    Zhu, Yufei

    2009-01-01

    In 2008, a group of MIT Master of Engineering students built a roll to roll machine for printing thiol onto a flexible gold substrate by self-assembly. The machine demonstrated good performance in high speed printing (400 ...

  6. MATERIALS AND MANUFACTURING PROCESSES FOR HIGH-EFFICIENCY FLEXIBLE PHOTOVOLTAIC MODULES

    E-Print Network [OSTI]

    and durability testing procedures include tests of individual components, as well as tests conducted on partial, polyester, polyimide, and polycarbonate films. FLEXIBLE SOLAR CELLS Mono-crystalline silicon offers high

  7. Application of internal curing for mixtures containing high volumes of fly ash Igor De la Varga a,

    E-Print Network [OSTI]

    Bentz, Dale P.

    Application of internal curing for mixtures containing high volumes of fly ash Igor De la Varga a June 2012 Keywords: Autogenous shrinkage Cracking High volume fly ash Hydration Internal curing with Class C fly ash. To overcome concerns associated with slow set and early-age strength development

  8. Enhancing High Volume Fly Ash Concretes Using Fine Limestone Powder by Jussara Tanesi, Dale Bentz, and Ahmad Ardani

    E-Print Network [OSTI]

    Bentz, Dale P.

    Enhancing High Volume Fly Ash Concretes Using Fine Limestone Powder by Jussara Tanesi, Dale Bentz of replacing 50 % or more of the portland cement in a conventional concrete with fly ash, producing a so-called high volume fly ash (HVFA) concrete. While these mixtures typically perform admirably in the long term

  9. Force Modulation System for Vehicle Manufacturing | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    System for Vehicle Manufacturing Force Modulation System for Vehicle Manufacturing Novel Technology Enables Energy-Efficient Production of High-Strength Steel Automotive Parts...

  10. High Temperature Fuel Cell (Phosphoric Acid) Manufacturing R&D | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancing ProgramsDepartment of¡High HIGHof Energy (Phosphoric

  11. Volume-scalable high-brightness three-dimensional visible light source

    DOE Patents [OSTI]

    Subramania, Ganapathi; Fischer, Arthur J; Wang, George T; Li, Qiming

    2014-02-18

    A volume-scalable, high-brightness, electrically driven visible light source comprises a three-dimensional photonic crystal (3DPC) comprising one or more direct bandgap semiconductors. The improved light emission performance of the invention is achieved based on the enhancement of radiative emission of light emitters placed inside a 3DPC due to the strong modification of the photonic density-of-states engendered by the 3DPC.

  12. Photovoltaic manufacturing technology

    SciTech Connect (OSTI)

    Wohlgemuth, J.H.; Whitehouse, D.; Wiedeman, S.; Catalano, A.W.; Oswald, R. (Solarex Corp., Frederick, MD (United States))

    1991-12-01

    This report identifies steps leading to manufacturing large volumes of low-cost, large-area photovoltaic (PV) modules. Both crystalline silicon and amorphous silicon technologies were studied. Cost reductions for each step were estimated and compared to Solarex Corporation's manufacturing costs. A cost model, a simple version of the SAMICS methodology developed by the Jet Propulsion Laboratory (JPL), projected PV selling prices. Actual costs of materials, labor, product yield, etc., were used in the cost model. The JPL cost model compared potential ways of lowering costs. Solarex identified the most difficult technical challenges that, if overcome, would reduce costs. Preliminary research plans were developed to solve the technical problems. 13 refs.

  13. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 4

    SciTech Connect (OSTI)

    Not Available

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 4) presents the standards and requirements for the following sections: Radiation Protection and Operations.

  14. Glass Property Data and Models for Estimating High-Level Waste Glass Volume

    SciTech Connect (OSTI)

    Vienna, John D.; Fluegel, Alexander; Kim, Dong-Sang; Hrma, Pavel R.

    2009-10-05

    This report describes recent efforts to develop glass property models that can be used to help estimate the volume of high-level waste (HLW) glass that will result from vitrification of Hanford tank waste. The compositions of acceptable and processable HLW glasses need to be optimized to minimize the waste-form volume and, hence, to save cost. A database of properties and associated compositions for simulated waste glasses was collected for developing property-composition models. This database, although not comprehensive, represents a large fraction of data on waste-glass compositions and properties that were available at the time of this report. Glass property-composition models were fit to subsets of the database for several key glass properties. These models apply to a significantly broader composition space than those previously publised. These models should be considered for interim use in calculating properties of Hanford waste glasses.

  15. Mechanically stable, high-aspect-ratio, multifilar, wound, ribbon-type conductor and method for manufacturing same

    DOE Patents [OSTI]

    Cottingham, J.G.

    1982-03-15

    A mechanically stable, wound, multifilar, ribbon-type conductor is described having a cross-sectional aspect ratio which may be greater than 12:1, comprising a plurality of conductive strands wound to form a flattened helix containing a plastic strip into which the strands have been pressed so as to form a bond between the strip and the strands. The bond mechanically stabilizes the conductor under tension, preventing it from collapsing into a tubular configuration. In preferred embodiments the plastic strip may be polytetrafluoroethylene, and the conductive strands may be formed from a superconductive material. Conductors in accordance with the present invention may be manufactured by winding a plurality of conductive strands around a hollow mandrel; the cross-section of a hollow mandrel; the cross-section of the mandrel continuously varying from substnatially circular to a high aspect ratio elipse while maintaining a constant circumference. The wound conductive strands are drawn from the mandrel as a multifilar helix while simultaneously a plastic strip is fed through the hollow mandrel so that it is contained within the helix as it is withdrawn from the mandrel. The helical conductor is then compressed into a ribbon-like form and the strands are bonded to the plastic strip by a combination of heat and pressure.

  16. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  17. Economic and technological advantages of using high speed sintering as a rapid manufacturing alternative in footwear applications

    E-Print Network [OSTI]

    Vasquez, Mike (George Mike)

    2009-01-01

    Rapid manufacturing is a family of technologies that employ additive layer deposition techniques to construct parts from computer based design models.[2] These parts can then be used as prototypes or finished goods. One ...

  18. GEOLOGY | Volume 43 | Number 9 | www.gsapubs.org 1 High-resolution paleoecological records from Lake Malawi show no

    E-Print Network [OSTI]

    GEOLOGY | Volume 43 | Number 9 | www.gsapubs.org 1 High-resolution paleoecological records from assemblages and sediment loading. Here we present the first paleoecological evidence from East Africa

  19. Multiple-part-type systems in high volume manufacturing : long-term capacity planning & time-based production control

    E-Print Network [OSTI]

    Hua, Xia, M. Eng. Massachusetts Institute of Technology

    2008-01-01

    This project examines a production station that faces fluctuating demand with seasonal pattern. The cumulative capacity exceeds the cumulative demand in a one year period; however, its weekly capacity is not able to meet ...

  20. High-Efficiency Volume Reflection of an Ultrarelativistic Proton Beam with a Bent Silicon Crystal

    SciTech Connect (OSTI)

    Scandale, Walter; Still, Dean A.; Baricordi, Stefano; Dalpiaz, Pietro; Fiorini, Massimiliano; Guidi, Vincenzo; Martinelli, Giuliano; Mazzolari, Andrea; Milan, Emiliano; Ambrosi, Giovanni; Azzarello, Philipp; Battiston, Roberto; Bertucci, Bruna; Burger, William J.; Ionica, Maria; Zuccon, Paolo; Cavoto, Gianluca; Santacesaria, Roberta; Valente, Paolo; Vallazza, Erik

    2007-04-13

    The volume reflection phenomenon was detected while investigating 400 GeV proton interactions with bent silicon crystals in the external beam H8 of the CERN Super Proton Synchrotron. Such a process was observed for a wide interval of crystal orientations relative to the beam axis, and its efficiency exceeds 95%, thereby surpassing any previously observed value. These observations suggest new perspectives for the manipulation of high-energy beams, e.g., for collimation and extraction in new-generation hadron colliders, such as the CERN Large Hadron Collider.

  1. A source of PCB contamination in modified high-volume air samplers

    SciTech Connect (OSTI)

    Basu, I.; O'Dell, J.M.; Arnold, K.; Hites, R.A.

    2000-02-01

    Modified Anderson High Volume (Hi-Vol) air samplers are widely used for the collection of semi-volatile organic compounds (such as PCBs) from air. The foam gasket near the main air flow path in these samplers can become contaminated with PCBs if the sampler or the gasket is stored at a location with high indoor air PCB levels. Once the gasket is contaminated, it releases PCBs back into the air stream during sampling, and as a result, incorrectly high air PCB concentrations are measured. This paper presents data demonstrating this contamination problem using measurements from two Integrated Atmospheric Deposition Network sites: one at Sleeping Bear Dunes on Lake Michigan and the other at Point Petre on Lake Ontario. The authors recommend that these gaskets be replaced by Teflon tape and that the storage history of each sampler be carefully tracked.

  2. A High Performance Computing Platform for Performing High-Volume Studies With Windows-based Power Grid Tools

    SciTech Connect (OSTI)

    Chen, Yousu; Huang, Zhenyu

    2014-08-31

    Serial Windows-based programs are widely used in power utilities. For applications that require high volume simulations, the single CPU runtime can be on the order of days or weeks. The lengthy runtime, along with the availability of low cost hardware, is leading utilities to seriously consider High Performance Computing (HPC) techniques. However, the vast majority of the HPC computers are still Linux-based and many HPC applications have been custom developed external to the core simulation engine without consideration for ease of use. This has created a technical gap for applying HPC-based tools to today’s power grid studies. To fill this gap and accelerate the acceptance and adoption of HPC for power grid applications, this paper presents a prototype of generic HPC platform for running Windows-based power grid programs on Linux-based HPC environment. The preliminary results show that the runtime can be reduced from weeks to hours to improve work efficiency.

  3. Comparison of indirect cost multipliers for vehicle manufacturing

    SciTech Connect (OSTI)

    Vyas, A.; Santini, D.; Cuenca, R.

    2000-05-16

    In the process of manufacturing and selling vehicles, a manufacturer incurs certain costs. Among these costs are those incurred directly as a part of manufacturing operations and those incurred indirectly in the processes of manufacturing and selling. The indirect costs may be production-related, such as R and D and engineering; business-related, such as corporate staff salaries and pensions; or retail-sales-related, such as dealer support and marketing. These indirect costs are recovered by allocating them to each vehicle. Under a stable, high-volume production process, the allocation of these indirect costs can be approximated as multipliers (or factors) applied to the direct cost of manufacturing. A manufacturer usually allocates indirect costs to finished vehicles according to a corporation-specific pricing strategy. Because the volumes of sales and production vary widely by model within a corporation, the internal corporate percent allocation of various accounting categories (such as profit or corporate overheat) can vary widely among individual models. Approaches also vary across corporations. For these purposes, an average value is constructed, by means of a generic representative method, for vehicle models produced at high volume. To accomplish this, staff at Argonne National Laboratory's (ANL's) Center for Transportation Research analyzed the conventional vehicle cost structure and developed indirect cost multipliers for passenger vehicles. This memorandum summarizes the results of an effort to compare and put on a common basis the cost multipliers used in ANL's electric and hybrid electric vehicle cost estimation procedures with those resulting from two other methodologies. One of the two compared methodologies is derived from a 1996 presentation by Dr. Chris Borroni-Bird of Chrysler Corporation, the other is by Energy and Environmental Analysis, Inc. (EEA), as described in a 1995 report by the Office of Technology Assessment (OTA), Congress of the United States. The cost multipliers are used for scaling the component costs to retail prices.

  4. A High-Order Finite-Volume Algorithm for Fokker-Planck Collisions in Magnetized Plasmas

    SciTech Connect (OSTI)

    Xiong, Z; Cohen, R H; Rognlien, T D; Xu, X Q

    2007-04-18

    A high-order finite volume algorithm is developed for the Fokker-Planck Operator (FPO) describing Coulomb collisions in strongly magnetized plasmas. The algorithm is based on a general fourth-order reconstruction scheme for an unstructured grid in the velocity space spanned by parallel velocity and magnetic moment. The method provides density conservation and high-order-accurate evaluation of the FPO independent of the choice of the velocity coordinates. As an example, a linearized FPO in constant-of-motion coordinates, i.e. the total energy and the magnetic moment, is developed using the present algorithm combined with a cut-cell merging procedure. Numerical tests include the Spitzer thermalization problem and the return to isotropy for distributions initialized with velocity space loss cones. Utilization of the method for a nonlinear FPO is straightforward but requires evaluation of the Rosenbluth potentials.

  5. Additive Manufacturing: Implications on Research and Manufacturing

    E-Print Network [OSTI]

    Crawford, T. Daniel

    Additive Manufacturing: Implications on Research and Manufacturing With recent developments, etc.), additive manufacturing (AM) has the potential to become a transformative technology in innovation-based manufacturing. Agencies such as the Department of Defense, the National Science Foundation

  6. High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems; Volume 6 Building America Best Practices Series

    SciTech Connect (OSTI)

    2007-06-01

    The sixth volume of the Building America Best Practices Series presents information that is useful throughout the U.S. for enhancing the energy efficiency practices in the specific climate zones that are presented in each of the volumes.

  7. Proceedings of the 1984 workshop on high-energy excitations in condensed matter. Volume I

    SciTech Connect (OSTI)

    Silver, R.N. (comp.)

    1984-12-01

    This volume covers neutron scattering inelastic instrumentation, x-ray scattering inelastic instrumentation, and magnetic excitations. (GHT)

  8. A BIOMECHANICAL PERSPECTIVE ON THE ROLE OF LARGE STEM VOLUME AND HIGH WATER CONTENT IN BAOBAB TREES

    E-Print Network [OSTI]

    Holbrook, N. Michele

    A BIOMECHANICAL PERSPECTIVE ON THE ROLE OF LARGE STEM VOLUME AND HIGH WATER CONTENT IN BAOBAB TREES storage capacity in the six Madagascar baobab species. Baobab wood has a high water content (up to 79 to that in temperate deciduous trees. Furthermore, the elastic modulus of the wood decreases with water content

  9. Additive Manufacturing/Diagnostics via the High Frequency Induction Heating of Metal Powders: The Determination of the Power Transfer Factor for Fine Metallic Spheres

    SciTech Connect (OSTI)

    Rios, Orlando; Radhakrishnan, Balasubramaniam; Caravias, George; Holcomb, Matthew

    2015-01-01

    Grid Logic Inc. is developing a method for sintering and melting fine metallic powders for additive manufacturing using spatially-compact, high-frequency magnetic fields called Micro-Induction Sintering (MIS). One of the challenges in advancing MIS technology for additive manufacturing is in understanding the power transfer to the particles in a powder bed. This knowledge is important to achieving efficient power transfer, control, and selective particle heating during the MIS process needed for commercialization of the technology. The project s work provided a rigorous physics-based model for induction heating of fine spherical particles as a function of frequency and particle size. This simulation improved upon Grid Logic s earlier models and provides guidance that will make the MIS technology more effective. The project model will be incorporated into Grid Logic s power control circuit of the MIS 3D printer product and its diagnostics technology to optimize the sintering process for part quality and energy efficiency.

  10. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test

  11. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on...

  12. The effect of high-pressure injection of gas on the reservoir volume factor of a crude oil 

    E-Print Network [OSTI]

    Honeycutt, Baxter Bewitt

    1957-01-01

    THE EFFECT OF HIGH-PRESSURE INJECTION OF GAS ON THE RESERVOIR VOLUME FACTOR OF A CRUDE OIL A Thesis By+ BAXTER DS'kONEYCUTT o Submitted to the Graduate School of the Agricultural and Mechanical College of Texas in partial fulfillment... of the requirements for the degree of MASTER OF SCIENCE August, i957 Major Subject: Petroleum Engineering THE EFFECT OF HIGH-PRESSURE INJECTION OF GAS ON THE RESERVOIR VOLUME FACTOR OF A CRUDE OIL A Thesis By BAXTER D. HONEYCUTT Appro d as to style...

  13. Effects of High-Altitude Electromagnetic Pulse (HEMP) on the Northern Telecom Inc. DMS-100 (trademark) switch. Volume 3. Data analysis. Final report

    SciTech Connect (OSTI)

    Not Available

    1988-09-01

    This report is part of a three volume set that presents the results of simulated High-Altitude Electromagnetic Pulse (HEMP) testing of a DMS-100 Switching System. This volume describes the post test analysis of the measured electromagnetic fields and induced transients. This volume also includes a comparison of the characteristic attributes of the various simulator environments.

  14. Effects of High-Altitude Electromagnetic Pulse (HEMP) on the Northern Telecom Inc. DMS-100 (trademark) switch. Volume 2. Test program. Final report

    SciTech Connect (OSTI)

    Not Available

    1988-09-01

    This report is part of a three volume set that presents the results of simulated High-Altitude Electromagnetic Pulse (HEMP) testing of a DMS-100 Switching System. This volume is a detailed description of the test procedures, test results, and the mitigation alternatives evaluated. This volume also presents a discussion of the conclusion and recommendations of the program.

  15. Image engine study : strategic dynamic control for low volume potentially high mix modules

    E-Print Network [OSTI]

    Cohen, Elana Ann, 1978-

    2004-01-01

    The main goal of this project was to provide a case study on image engines for the purpose of developing a supply chain strategy. Initially, the current digital image engine manufacturing core competencies and respective ...

  16. Feasibility of high volume sampling for determination of total suspended particulate matter and trace metals

    SciTech Connect (OSTI)

    van der Meulen, A.; Hofschreuder, P.; van de Vate, J.F.; Oeseburg, F.

    1984-02-01

    The feasibility of the high volume sampling method (HVS) in extended control networks for the routine determination of total suspended particulate matter and trace metals, particularly traffic lead, has been explored. The HVS coarse particle sampling effectiveness obtained in wind tunnel studies is assumed to be indicative of the effectiveness under typical ambient meteorological conditions. For TSP, available data indicate the mass of the coarse fraction above 5 ..mu..m to range between about 10% and 90% of the total mass. Subsequently, when sampling TSP the total mass can be underestimated by up to appoximately 30%; the corresponding standard deviation is as high as approximately 15%. Differences in coarse particle sampling characteristics can result in systematic inter-HVS deviations up to 20% of the total mass. Traffic lead consists of a direct automotive tailpipe component (by and large below 30 ..mu..m) and a vehicular resuspended one (some 100-300 ..mu..m). Near the road the total (i.e., direct + resuspended) mass of traffic lead collected ranges from 70% to 120% of the direct automotive emissions; the corresponding TSP standard deviation can be as high as 15% owing to the contribution of resuspended lead. Away from the road (>50m) the resuspended component is depleted substantially due to deposition. Subsequently, the mass collected ranges between 70% and 110% of the direct lead; the standard deviation can be as high as 10%. The evaluation of the applicability of HVS under extreme wind speed situations is beyond the scope of this work. Under such conditions the coarse particle sampling effectiveness could be affected considerably. Hence under extreme situations the applicability of HVS should be left to the discretion of the user. 33 references.

  17. Catalina Island Soapstone Manufacture

    E-Print Network [OSTI]

    Wlodarski, Robert J

    1979-01-01

    Catalina Island Soapstone Manufacture ROBERT J. WLODARSKIsome artifact of native manufacture. That stone is a "hard"Peabody Museum. Method and Manufacture of Several Articles

  18. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2008-01-01

    for implementing green manufacturing”. Trans. of NAMRI/SME,on: Environmentally Benign Manufacturing (EBM). Tech. rep. ,towards sustainable manufacturing”. Proceedings of the In-

  19. Magnet Cable Manufacturing

    E-Print Network [OSTI]

    Royet, J.M.

    2011-01-01

    J. Royet, "Magnet Cable Manufacturing", oral presentation atDivision Magnet Cable Manufacturing J. Royet October 1990J I Magnet Cable Manufacturing* John Royet Accelerator &

  20. MAGNET CABLE MANUFACTURING

    E-Print Network [OSTI]

    Royet, J.

    2010-01-01

    76SFOOO98. MAGNET CABLE MANUFACTURING John Royet Lawrenceused in this cable manufacturing are made of superconductingapplied during manufacturing. 2.2 Twist The composite

  1. Metrics for Sustainable Manufacturing

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David A.

    2008-01-01

    S. , 2008. “Carbon emissions and ces(tm) in manufacturing”.CIRP Annals - Manufacturing Technology, 57, pp. 17–20.ventional tool and die manufacturing”. Journal of Cleaner

  2. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  3. DOE Offers Support for Innovative Manufacturing Plant That Will...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Offers Support for Innovative Manufacturing Plant That Will Produce High Quality Solar Silicon at Low Cost DOE Offers Support for Innovative Manufacturing Plant That Will Produce...

  4. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Energy Savers [EERE]

    SMART technologies can transform American manufacturing, enabling businesses to manufacture more while using less energy and spending less. For more information, see the full...

  5. A facilities view of the low volume, high product mix fab

    SciTech Connect (OSTI)

    Keyser, R.

    1989-01-01

    Automation has been widely recognized as the next major step in semiconductor manufacturing and numerous manufacturers around the world have been spending large sums of money to develop integrated automation systems for microelectronic chip production. Automation is a manufacturing tool that can be used in many facilities both new and existing, but the power and effectiveness of any automation project can be enhanced by a facility that is designed to be automated. This paper is heavily based on experiences gained in the design, construction, and startup of Sandia's newest cleanroom known as the Microelectronics Development Laboratory (MDL). The MDL is a Class 1 facility of individual process bays organized around a central hallway. Chase areas separate the process bays, and whenever possible, equipment is mounted through the walls to allow maintenance to be done in the less clean chase areas. 1 fig.

  6. Articial Intelligence for Engineering, Design, Analysis and Manufacturing

    E-Print Network [OSTI]

    Fox, Mark S.

    ://journals.cambridge.org/AIE Additional services for Articial Intelligence for Engineering, Design, Analysis and Manufacturing: EmailArticial Intelligence for Engineering, Design, Analysis and Manufacturing http Intelligence for Engineering, Design, Analysis and Manufacturing / Volume 11 / Issue 04 / September 1997, pp

  7. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Ludtka, Gail Mackiewicz-; Chourey, Aashish

    2010-08-01

    As the original magnet designer and manufacturer of ORNL s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL s Materials Processing Group s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  8. COMPOSITES AND MANUFACTURED PRODUCTS MANUFACTURING PARTICLEBOARD

    E-Print Network [OSTI]

    COMPOSITES AND MANUFACTURED PRODUCTS MANUFACTURING PARTICLEBOARD FROM EASTERN REDCEDAR SALl redcedar (Juniperus i~ir#jnirmrrL.) in a whole-tree chipping process to manufacture a commercial sin- gle foundtobecomparableto those of commercial particleboards manufactured from different species. Panel properties

  9. Containment at the Source during Waste Volume Reduction of Large Radioactive Components Using Oxylance High-Temperature Cutting Equipment - 13595

    SciTech Connect (OSTI)

    Keeney, G. Neil

    2013-07-01

    As a waste-volume reduction and management technique, highly contaminated Control Element Drive Mechanism (CEDM) housings were severed from the Reactor Pressure Vessel Head (RPVH) inside the San Onofre Unit 2 primary containment utilizing Oxylance high-temperature cutting equipment and techniques. Presented are relevant data concerning: - Radiological profiles of the RPVH and individual CEDMs; - Design overviews of the engineering controls and the specialized confinement housings; - Utilization of specialized shielding; - Observations of apparent metallurgical-contamination coalescence phenomena at high temperatures resulting in positive control over loose-surface contamination conditions; - General results of radiological and industrial hygiene air sampling and monitoring; - Collective dose and personnel contamination event statistics; - Lessons learned. (author)

  10. Novel Laser-Based Manufacturing of nano-LiFePO4-Based Materials for High Power Li Ion Batteries

    E-Print Network [OSTI]

    Horne, Craig R.; Jaiswal, Abhishek; Chang, On; Crane, S.; Doeff, Marca M.; Wang, Emile

    2006-01-01

    II “Olivines in Lithium Batteries” The Beckman Institute,for High Power Li Ion Batteries C.R. Horne 1 , A. Jaiswal

  11. A Vehicle Manufacturer’s Perspective on Higher-Octane Fuels

    Broader source: Energy.gov [DOE]

    Breakout Session 1C—Fostering Technology Adoption I: Building the Market for Renewables with High Octane Fuels A Vehicle Manufacturer’s Perspective on Higher-Octane Fuels Tom Leone, Technical Expert, Powertrain Evaluation and Analysis, Ford Motor Company

  12. Bolt Manufacture: Process Selection

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Bolt Manufacture: Process Selection ver. 1 ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 1 #12;How would you make a bolt? ME 6222: Manufacturing Processes and Systems Prof. J: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 3 #12;Possible Manufacturing Methodsg for Metal

  13. Method for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>1.0E4)

    DOE Patents [OSTI]

    Nikolic, Rebecca J.; Conway, Adam M.; Heineck, Daniel; Voss, Lars F.; Wang, Tzu Fang; Shao, Qinghui

    2013-10-15

    Methods for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>10.sup.4) are provided. A structure is provided that includes a p+ region on a first side of an intrinsic region and an n+ region on a second side of the intrinsic region. The thickness of the intrinsic region is minimized to achieve a desired gamma discrimination factor of at least 1.0E+04. Material is removed from one of the p+ region or the n+ region and into the intrinsic layer to produce pillars with open space between each pillar. The open space is filed with a neutron sensitive material. An electrode is placed in contact with the pillars and another electrode is placed in contact with the side that is opposite of the intrinsic layer with respect to the first electrode.

  14. A Study to Develop an Industrial-Scale, Computer-Controlled High Magnetic Field Processing (HMFP) System to Assist in Commercializing the Novel, Enabling HMFP Manufacturing Technology

    SciTech Connect (OSTI)

    Lutdka, G. M.; Chourey, A.

    2010-05-12

    As the original magnet designer and manufacturer of ORNL’s 9T, 5-inch ID bore magnet, American Magnetics Inc. (AMI) has collaborated with ORNL’s Materials Processing Group’s and this partnership has been instrumental in the development of our unique thermo-magnetic facilities and expertise. Consequently, AMI and ORNL have realized that the commercial implementation of the High Magnetic Field Processing (HMFP) technology will require the evolution of robust, automated superconducting (SC) magnet systems that will be cost-effective and easy to operate in an industrial environment. The goal of this project and CRADA is to significantly expedite the timeline for implementing this revolutionary and pervasive cross-cutting technology for future US produced industrial components. The successful completion of this project is anticipated to significantly assist in the timely commercialization and licensing of our HMFP intellectual property for a broad spectrum of industries; and to open up a new market for AMI. One notable outcome of this project is that the ThermoMagnetic Processing Technology WON a prestigious 2009 R&D 100 Awards. This award acknowledges and recognizes our TMP Technology as one of the top 100 innovative US technologies in 2009. By successfully establishing the design requirements for a commercial scale magnetic processing system, this project effort has accomplished a key first step in facilitating the building and demonstration of a superconducting magnetic processing coil, enabling the transition of the High Magnetic Field Processing Technology beyond a laboratory novelty into a commercially viable and industrially scalable Manufacturing Technology.

  15. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program...

  16. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    14 The U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) held a Smart Manufacturing Industry Day on February 25, 2015, at the Georgia Tech Hotel and...

  17. High-level waste storage tank farms/242-A evaporator Standards/Requirements Identification Document (S/RID), Volume 7. Revision 1

    SciTech Connect (OSTI)

    Burt, D.L.

    1994-04-01

    The High-Level Waste Storage Tank Farms/242-A Evaporator Standards/Requirements Identification Document (S/RID) is contained in multiple volumes. This document (Volume 7) presents the standards and requirements for the following sections: Occupational Safety and Health, and Environmental Protection.

  18. Requirements & Status for Volume Fuel Cell Manufacturing

    E-Print Network [OSTI]

    Sampling to SPC ­Measurement System Variability: Six Sigma capability Automotive Customer ­APQP ­Certificate of Compliance ­Capable and Controlled Processes ­Process and Designs Verified and Validated to meet Automotive Application Requirements ­PPAP (part Submission Warrant

  19. Electrolyzer Manufacturing Progress and Challenges

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    John Torrance, Director of Manufacturing DOE Manufacturing Workshop 81211 Outline * Proton Commercialization Status: PEM Electrolysis * Current Manufacturing Limitations: Stack...

  20. Sandia Energy - Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Supply Chain Home Stationary Power Energy Conversion Efficiency Wind Energy Materials, Reliability, & Standards Manufacturing Supply Chain Manufacturing Supply...

  1. Effects of High-Altitude Electromagnetic Pulse (HEMP) on the Northern Telecom Inc. DMS-100 (trademark) switch. Volume 1. Executive summary. Final report

    SciTech Connect (OSTI)

    Not Available

    1988-09-01

    This report is part of a three volume set that presents the results of simulated High Altitude Electromagnetic Pulse (HEMP) testing of a DMS-100 switching system. This volume presents a brief discussion of the test events and the test results, and summarizes the conclusions and recommendations of the test program. Volume II is a detailed description of the test procedures, the test results, and the mitigation alternatives evaluated. Volume II also presents a discussion of the conclusions and recommendations of the program. Volume III describes the post-test analysis of the measured electromagnetic fields and induced transients. Volume III also includes a comparison of the characteristic attributes of the various simulator environments.

  2. Faculty Position in Multi-scale Manufacturing Technologies

    E-Print Network [OSTI]

    Psaltis, Demetri

    -precision additive manufacturing technologies; · multi-scale micro-precision manufacturing; · high throughput. Christian Enz Search Committee Chair E-mail: manufacturing-search@epfl.ch For additional information on EPFLFaculty Position in Multi-scale Manufacturing Technologies at the Ecole polytechnique fédérale de

  3. Cellular Metals Manufacturing** By Haydn N. G. Wadley*

    E-Print Network [OSTI]

    Wadley, Haydn

    Cellular Metals Manufacturing** By Haydn N. G. Wadley* 1. Manufacturing Methods Overview As the engineering applications of cellular metals grows, many methods for their manufacture are being developed.[1 manufacturing methods. Those with high relative density, r/ rs >0.5 (where r is the cellular metals density

  4. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  5. RESEARCH GROUP MANUFACTURING

    E-Print Network [OSTI]

    Psarrakos, Panayiotis

    RESEARCH GROUP MANUFACTURING ADDITIVE www.lboro.ac.uk/amrg PhD Studentships in Additive by the Additive Manufacturing Research Group is based around a family of processes comprising of adding layers Additive Manufacturing Research Group in the Wolfson School of Mechanical & Manufacturing Engineering

  6. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  7. CIMplementation™: Evaluating Manufacturing Automation 

    E-Print Network [OSTI]

    Krakauer, J.

    1985-01-01

    into two parts. CAM hardware inciudes machine tools with programmable controllers and on -board feedback devi ces for qua 1ity con~ ro 1 of cutting tools and workpieces. Automatrd assembly machines, despite their high degree of speci ali zed app 1i... the machines running. Manufacturing managers should examine their operation and their specific competences before apP 3 0aching CIM CIM is not for every one. (Gold and Gerwin a recommend guidelines for determining the degree of fit between CIM ;", and a...

  8. High-temperature gas-cooled reactors: preliminary safety and environmental information document. Volume IV

    SciTech Connect (OSTI)

    Not Available

    1980-01-01

    Information is presented concerning medium-enriched uranium/thorium once-through fuel cycle; medium-enrichment uranium-233/thorium recycle fuel; high-enrichment uranium-235/thorium recycle (spiked) fuel cycle; high-enrichment uranium-233/thorium recycle (spiked) fuel cycle; and gas-turbine high-temperature gas-cooled reactor.

  9. Topological Galleries: A High Level User Interface for Topology Controlled Volume Rendering

    SciTech Connect (OSTI)

    MacCarthy, Brian; Carr, Hamish; Weber, Gunther H.

    2011-06-30

    Existing topological interfaces to volume rendering are limited by their reliance on sophisticated knowledge of topology by the user. We extend previous work by describing topological galleries, an interface for novice users that is based on the design galleries approach. We report three contributions: an interface based on hierarchical thumbnail galleries to display the containment relationships between topologically identifiable features, the use of the pruning hierarchy instead of branch decomposition for contour tree simplification, and drag-and-drop transfer function assignment for individual components. Initial results suggest that this approach suffers from limitations due to rapid drop-off of feature size in the pruning hierarchy. We explore these limitations by providing statistics of feature size as function of depth in the pruning hierarchy of the contour tree.

  10. Building America Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes; Whole-House Solutions for New Homes, Energy Efficiency & Renewable Energy (EERE)

    SciTech Connect (OSTI)

    2015-05-01

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.
    home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  11. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    SciTech Connect (OSTI)

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  12. Worker rights protection in Mexico's Silicon Valley : confronting low-road labor practices in high-tech manufacturing through antagonistic collaboration

    E-Print Network [OSTI]

    Salazar Salame, Héctor

    2011-01-01

    Front and center against a backdrop of globalization and the ensuing outsourcing of manufacturing activities to low-income countries, has been a growing interest from scholars regarding the protection of labor rights and ...

  13. High Pressure Hydrogen Tank Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Standards - DOT FMVSS 304 (Mandatory requirement for on-board fuel tanks) - NGV - 2007 (Established industry standard for on-board fuel tanks, over 40,000 Type IV...

  14. www.rsc.org/loc Volume 9 | 2009 | High Speed Nanofluidic Protein Accumulator

    E-Print Network [OSTI]

    Steckl, Andrew J.

    with 10 nm polycarbonate nanopore membranes were utilized as high-speed protein accumulators. Double is electrically driven and operates based on differences in buffer concentration, conductance or p

  15. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  16. Mechanical, Industrial & Manufacturing

    E-Print Network [OSTI]

    Balasubramanian, Ravi

    Mechanical, Industrial & Manufacturing Engineering (MIME) COLLEGE OF ENGINEERING FY2013 Oregon graduate degrees (MS, MEng, PhD) in mechanical engineering, industrial engineering, and materials science. We offer bachelor's degrees in mechanical, industrial, manufacturing, and energy systems engineering

  17. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  18. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  19. Promoting Advanced Manufacturing Clusters in

    E-Print Network [OSTI]

    Grissino-Mayer, Henri D.

    Promoting Advanced Manufacturing Clusters in Tennessee1 1 This report is supported, Economic Development Administration; and the Manufacturing Extension Partnership Program, National.........................................................................................................................1 Context: Trends in Tennessee Manufacturing

  20. Enabling Manufacturing Research through Interoperability

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul; Helu, Moneer; Vijayaraghavan, Athulan

    2009-01-01

    IMECE2004. Dornfeld, D. , Lee, D, Manufacturing, Springer.Precision future manufacturing," J. Int. Manuf, 11, pp.Merchant, M. E. , 1961, "The manufacturing system concept in

  1. Energy Use in Nanoscale Manufacturing

    E-Print Network [OSTI]

    Zhang, Teresa; Boyd, Sarah; Vijayaraghavan, Athulan; Dornfeld, David

    2006-01-01

    on Semiconductor Manufacturing, vol. 17, pp. 554–561, 2004.intensity of computer manufacturing: Hybrid assessmentand Integrated NAno-Manufacturing ( SINAM ). Any opinions, ?

  2. Review: Manufacturing National Park Nature

    E-Print Network [OSTI]

    Mason, Fred

    2012-01-01

    Review: Manufacturing National Park Nature: Photography,Canada Cronin, J. Keri. Manufacturing National Park Nature:J. Keri Cronin’s book Manufacturing National Park Nature

  3. Manufacturing Battle Creek

    E-Print Network [OSTI]

    de Doncker, Elise

    to the manufacturing sector in Western Michigan. In addition to serving as director of the MRC, Dr. Patten is alsoManufacturing Research Center Kalamazoo Battle Creek The College of Engineering and Applied Sciences The Supporting manufacturing industries by providing opportunities for collaboration with faculty

  4. International Crystal Manufacturing

    E-Print Network [OSTI]

    Berns, Hans-Gerd

    International Crystal Manufacturing CRYSTAL OSCILLATOR AND FILTER PRODUCTS International Crystal Manufacturing, Inc. P.O. Box 26330 · Oklahoma City, OK 73126-0330 · Phone (405) 236-3741 Fax (405) 235@icmfg.com #12;2 International Crystal Manufacturing, Inc. P.O. Box 26330 · Oklahoma City, OK 73126-0330 · Phone

  5. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  6. Estimating the variable cost for high-volume and long-haul transportation of densified biomass and biofuel

    SciTech Connect (OSTI)

    Jacob J. Jacobson; Erin Searcy; Md. S. Roni; Sandra D. Eksioglu

    2014-06-01

    This article analyzes rail transportation costs of products that have similar physical properties as densified biomass and biofuel. The results of this cost analysis are useful to understand the relationship and quantify the impact of a number of factors on rail transportation costs of denisfied biomass and biofuel. These results will be beneficial and help evaluate the economic feasibility of high-volume and long-haul transportation of biomass and biofuel. High-volume and long-haul rail transportation of biomass is a viable transportation option for biofuel plants, and for coal plants which consider biomass co-firing. Using rail optimizes costs, and optimizes greenhouse gas (GHG) emissions due to transportation. Increasing bioenergy production would consequently result in lower GHG emissions due to displacing fossil fuels. To estimate rail transportation costs we use the carload waybill data, provided by Department of Transportation’s Surface Transportation Board for products such as grain and liquid type commodities for 2009 and 2011. We used regression analysis to quantify the relationship between variable transportation unit cost ($/ton) and car type, shipment size, rail movement type, commodity type, etc. The results indicate that: (a) transportation costs for liquid is $2.26/ton–$5.45/ton higher than grain type commodity; (b) transportation costs in 2011 were $1.68/ton–$5.59/ton higher than 2009; (c) transportation costs for single car shipments are $3.6/ton–$6.68/ton higher than transportation costs for multiple car shipments of grains; (d) transportation costs for multiple car shipments are $8.9/ton and $17.15/ton higher than transportation costs for unit train shipments of grains.

  7. Scale-up of Novel Low-Cost Carbon Fibers Leading to High-Volume Commercial Launch

    SciTech Connect (OSTI)

    Spalding, Mark A

    2014-08-27

    The project started in September, 2012 with the goal of scaling up from the existing laboratory scale process for producing carbon fiber (CF) from polyolefin (PO) based precursor fiber using a Dow proprietary sulfonation-desulfonation stabilization process. The award was used to develop a process that was capable of producing market development quantities of CF from PO precursor fiber at a rate of 4 kg/h of CF. The CF would target properties that met or exceeded the Department of Energy (DOE) Vehicles Technology [1] standard; i.e., 172 GPa modulus and 1.72 GPa strength at greater than or equal to 1% strain. The Dow proprietary process was capable of meeting and exceeding these targets properties. Project DE-EE0005760 resulted from a Collaborative Research and Development Agreement (CRADA) between Dow and Oak Ridge National Laboratory (ORNL) with support from the Michigan Economic Development Corporation (MEDC) and DOE. In the first budget period, the main goal was to design a sulfonation-desulfonation market development plant capable of stabilizing PO precursor fiber at a rate of 5 kg/h using a sulfonation solution. The detailed design, location, and cost estimate were determined as scheduled in the Project Management Plan (PMP). In parallel with this DOE award project was a fundamentals and economic evaluation funded by The Dow Chemical Company (Dow). The goal of the Dow sponsored project was to finalize the mass balances, energy balances, and levelized cost to produce CF using the Dow process. A Go-No-Go decision was scheduled in June, 2013 based on the findings of the DOE sponsored scale up project and the Dow sponsored project. In June, 2013, Dow made the No-Go decision to halt and abandon the Dow proprietary sulfonation-desulfonation process for stabilizing PO precursor fibers for the manufacturing of CF. This No-Go decision was identified in the original proposal and at the start of this project, and the decision was made as scheduled. The decision was based on the high levelized economic cost of the process relative to the manufacture of CF from polyacrylonitrile (PAN) precursor fibers. The capital required to sulfonate the fibers adds a significant cost to the process due to the need for investment in a sulfuric acid recovery plant. This high additional capital over the capital for a PAN based CF plant, reduces the levelized economic cost to slightly advantaged over PAN based CF. The sulfonation-desulfonation stabilization route failed to meet the Dow’s return on investment criterion and the cost advantage target set forth for the DOE project. The DOE and Dow decided to halt spending on the project until a new PO fiber stabilization process could be identified that met the DOE physical properties standard and the levelized economic cost constraints of Dow. When the new technology was developed, then award DE-EE0005760 would be re-started with the same goals of the development of a market development plant capable of producing CF at 4 kg/h with the properties that met or exceed those set forth by the Department of Energy Vehicles Technology standard. Progress on the development of the new process has been slow and thus has delayed the scale up project. Dow’s efforts to date have not progressed to the point of demonstrating a commercially-viable process for production of low cost CF from PO precursors for Dow’s rigorous economic constraints. After extensive discussions within Dow and consultation with DOE’s Advanced Manufacturing Office (AMO) Headquarters and Golden Field Office teams, Dow has decided to proceed with the formal recommendation to terminate subject project. DOE’s AMO Headquarters and Golden Field Office teams agreed with the termination of the project.

  8. Next Generation Nuclear Plant Phenomena Identification and Ranking Tables (PIRTs) Volume 4: High-Temperature Materials PIRTs

    SciTech Connect (OSTI)

    Corwin, William R [ORNL; Ballinger, R. [Massachusetts Institute of Technology (MIT); Majumdar, S. [Argonne National Laboratory (ANL); Weaver, K. D. [Idaho National Laboratory (INL)

    2008-03-01

    The Phenomena Identification and Ranking Table (PIRT) technique was used to identify safety-relevant/safety-significant phenomena and assess the importance and related knowledge base of high-temperature structural materials issues for the Next Generation Nuclear Plant (NGNP), a very high temperature gas-cooled reactor (VHTR). The major aspects of materials degradation phenomena that may give rise to regulatory safety concern for the NGNP were evaluated for major structural components and the materials comprising them, including metallic and nonmetallic materials for control rods, other reactor internals, and primary circuit components; metallic alloys for very high-temperature service for heat exchangers and turbomachinery, metallic alloys for high-temperature service for the reactor pressure vessel (RPV), other pressure vessels and components in the primary and secondary circuits; and metallic alloys for secondary heat transfer circuits and the balance of plant. These materials phenomena were primarily evaluated with regard to their potential for contributing to fission product release at the site boundary under a variety of event scenarios covering normal operation, anticipated transients, and accidents. Of all the high-temperature metallic components, the one most likely to be heavily challenged in the NGNP will be the intermediate heat exchanger (IHX). Its thin, internal sections must be able to withstand the stresses associated with thermal loading and pressure drops between the primary and secondary loops under the environments and temperatures of interest. Several important materials-related phenomena related to the IHX were identified, including crack initiation and propagation; the lack of experience of primary boundary design methodology limitations for new IHX structures; and manufacturing phenomena for new designs. Specific issues were also identified for RPVs that will likely be too large for shop fabrication and transportation. Validated procedures for on-site welding, post-weld heat treatment (PWHT), and inspections will be required for the materials of construction. High-importance phenomena related to the RPV include crack initiation and subcritical crack growth; field fabrication process control; property control in heavy sections; and the maintenance of high emissivity of the RPV materials over their service lifetime to enable passive heat rejection from the reactor core. All identified phenomena related to the materials of construction for the IHX, RPV, and other components were evaluated and ranked for their potential impact on reactor safety.

  9. Renewable Electricity Futures Study. Volume 1: Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect (OSTI)

    Mai, T.; Wiser, R.; Sandor, D.; Brinkman, G.; Heath, G.; Denholm, P.; Hostick, D.J.; Darghouth, N.; Schlosser, A.; Strzepek, K.

    2012-06-01

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%-90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT).

  10. Renewable Electricity Futures Study. Volume 1. Exploration of High-Penetration Renewable Electricity Futures

    SciTech Connect (OSTI)

    Hand, M. M.; Baldwin, S.; DeMeo, E.; Reilly, J. M.; Mai, T.; Arent, D.; Porro, G.; Meshek, M.; Sandor, D.

    2012-06-15

    The Renewable Electricity Futures (RE Futures) Study investigated the challenges and impacts of achieving very high renewable electricity generation levels in the contiguous United States by 2050. The analysis focused on the sufficiency of the geographically diverse U.S. renewable resources to meet electricity demand over future decades, the hourly operational characteristics of the U.S. grid with high levels of variable wind and solar generation, and the potential implications of deploying high levels of renewables in the future. RE Futures focused on technical aspects of high penetration of renewable electricity; it did not focus on how to achieve such a future through policy or other measures. Given the inherent uncertainties involved with analyzing alternative long-term energy futures as well as the multiple pathways that might be taken to achieve higher levels of renewable electricity supply, RE Futures explored a range of scenarios to investigate and compare the impacts of renewable electricity penetration levels (30%–90%), future technology performance improvements, potential constraints to renewable electricity development, and future electricity demand growth assumptions. RE Futures was led by the National Renewable Energy Laboratory (NREL) and the Massachusetts Institute of Technology (MIT). Learn more at the RE Futures website. http://www.nrel.gov/analysis/re_futures/

  11. Investigation of a Multiphase Twin-screw Pump Operating at High Gas Volume Fractions 

    E-Print Network [OSTI]

    Kroupa, Ryan Daniel

    2012-07-16

    common way to increase the efficiency while operating in the high GVF range includes adding a liquid recirculation system where a portion of liquid is stored downstream of the pump and is injected into the pump inlet. These systems lower the effective GVF...

  12. A high-order vertex-based central ENO finite-volume scheme for three-dimensional compressible flows

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Charest, Marc R.J.; Canfield, Thomas R.; Morgan, Nathaniel R.; Waltz, Jacob; Wohlbier, John G.

    2015-03-11

    High-order discretization methods offer the potential to reduce the computational cost associated with modeling compressible flows. However, it is difficult to obtain accurate high-order discretizations of conservation laws that do not produce spurious oscillations near discontinuities, especially on multi-dimensional unstructured meshes. A novel, high-order, central essentially non-oscillatory (CENO) finite-volume method that does not have these difficulties is proposed for tetrahedral meshes. The proposed unstructured method is vertex-based, which differs from existing cell-based CENO formulations, and uses a hybrid reconstruction procedure that switches between two different solution representations. It applies a high-order k-exact reconstruction in smooth regions and a limited linearmore »reconstruction when discontinuities are encountered. Both reconstructions use a single, central stencil for all variables, making the application of CENO to arbitrary unstructured meshes relatively straightforward. The new approach was applied to the conservation equations governing compressible flows and assessed in terms of accuracy and computational cost. For all problems considered, which included various function reconstructions and idealized flows, CENO demonstrated excellent reliability and robustness. Up to fifth-order accuracy was achieved in smooth regions and essentially non-oscillatory solutions were obtained near discontinuities. The high-order schemes were also more computationally efficient for high-accuracy solutions, i.e., they took less wall time than the lower-order schemes to achieve a desired level of error. In one particular case, it took a factor of 24 less wall-time to obtain a given level of error with the fourth-order CENO scheme than to obtain the same error with the second-order scheme.« less

  13. Renewable Electricity Futures Study Volume 1: Exploration of High-Penetration Renewable Electrcity Futures

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Renewable Electricity Futures Study (RE Futures) is an initial investigation of the extent to which renewable energy supply can meet the electricity demands of the contiguous United States1 over the next several decades. This study includes geographic and electric system operation resolution that is unprecedented for long-term studies of the U.S. electric sector. The analysis examines the implications and challenges of renewable electricity generation levels—from 30% up to 90%, with a focus on 80%, of all U.S. electricity generation from renewable technologies—in 2050. The study focuses on some key technical implications of this environment, exploring whether the U.S. power system can supply electricity to meet customer demand with high levels of renewable electricity, including variable wind and solar generation. The study also begins to address the potential economic, environmental, and social implications of deploying and integrating high levels of renewable electricity in the United States.

  14. Effects of high-altitude electromagnetic pulse (HEMP) on telecommunications assets. Volume 1. Final report

    SciTech Connect (OSTI)

    Not Available

    1987-05-15

    In response to Executive Order (E.O.) 12472 and National Security Decision Directive 97 (NSDD-97), the Office of the Manager, National Communications System (OMNCS) has begun an ElectroMagnetic Pulse (EMP) mitigation program. The objective of this program is the removal of EMP as a significant impediment to timely reestablishment of regional and national telecommunications following an attack against the United States that includes high-altitude nuclear detonations. The methodology for developing an EMP mitigation program plan was described in the National Communications System (NCS) report Electromagnetic Pulse Mitigation Program Approach of July 1982. The program approach involves estimating the effects of High-altitude EMP (HEMP) on telecommunications capabilities, assessing the impact of available HEMP mitigation alternatives, and developing a comprehensive plan for implementing mitigation alternatives. The purpose of this report is to summarize available test results as they apply to the EMP mitigation program.

  15. High density matter in AGS, SPS and RHIC collisions: Proceedings. Volume 9

    SciTech Connect (OSTI)

    NONE

    1998-12-01

    This 1-day workshop focused on phenomenological models regarding the specific question of the maximum energy density achievable in collisions at AGS, SPS and RHIC. The idea was to have 30-minute (or less) presentations of each model--but not the model as a whole, rather then that strongly narrowed to the above physics question. The key topics addressed were: (1) to estimate the energy density in heavy-ion collisions within a model, and to discuss its physical implications; (2) to suggest experimental observables that may confirm the correctness of a model approach--with respect to the energy density estimate; (3) to compare with existing data from AGS and SPS heavy-ion collisions, and to give predictions for the future RHIC experiments. G. Ogilvie started up the workshop with a critical summary of experimental manifestations of high-density matter at the AGS, and gave a personal outlook on RHIC physics. R. Mattiello talked about his newly developed hadron cascade model for applications to AGS and SPS collisions. Next, D. Kharzeev gave a nice introduction of the Glauber approach to high-energy collisions and illustrated the predictive power of this approach in nucleus-nucleus collisions at the SPS. It followed S. Vance with a presentation of the baryon-junction model to explain the observed baryon stopping phenomenon in collisions of heavy nuclei. S. Bass continued with a broad perspective of the UrQMD model, and provided insight into the details of the microscopic dynamical features of nuclear collisions at high energy. J. Sandweiss and J. Kapusta addressed the interesting aspect of photon production in peripherical nuclear collisions due to intense electromagnetic bremstrahlung by the highly charged, fast moving ions. Finally, H. Sorge closed up the one-day workshop with a presentation of his recent work with the RQMD model. This report consists of a summary and vugraphs of the presentations.

  16. Review of current status of high flux heat transfer techniques. Volume I. Text + Appendix A

    SciTech Connect (OSTI)

    Bauer, W.H.; Gordon, H.S.; Lackner, H.; Mettling, J.R.; Miller, J.E.

    1980-09-01

    The scope of this work comprised two tasks. The first was to review high heat flux technology with consideration given to heat transfer panel configuration, diagnostics techniques and coolant supply. The second task was to prepare a report describing the findings of the review, to recommend the technology offering the least uncertainty for scale-up for the MFTF-B requirement and to recommend any new or perceived requirements for R and D effort.

  17. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME ONE: PRELIMINARY DESIGN REPORT

    SciTech Connect (OSTI)

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.; Chow, Ray; Nordenholz, Thomas R.; Wamble, John Lee

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  18. HIGH EFFICIENCY STRUCTURAL FLOWTHROUGH ROTOR WITH ACTIVE FLAP CONTROL: VOLUME THREE: MARKET & TEAM

    SciTech Connect (OSTI)

    Zuteck, Michael D.; Jackson, Kevin L.; Santos, Richard A.

    2015-05-16

    The Zimitar one-piece rotor primary structure is integrated, so balanced thrust and gravity loads flow through the hub region without transferring out of its composite material. Large inner rotor geometry is used since there is no need to neck down to a blade root region and pitch bearing. Rotor control is provided by a highly redundant, five flap system on each blade, sized so that easily handled standard electric linear actuators are sufficient.

  19. High-throughput manufacturing of thin-film CdS/CdTe photovoltaic modules. Annual subcontract report, 16 September 1996--15 January 1998

    SciTech Connect (OSTI)

    Sandwisch, D.W. [Solar Cells, Inc., Toledo, OH (United States)

    1998-08-01

    Cadmium telluride (CdTe) is recognized as one of the leading materials for low-cost photovoltaic modules. Solar Cells, Inc., has developed this technology and is scaling its pilot production capabilities to a multi-megawatt level. The Photovoltaic Manufacturing Technology (PVMaT) subcontract supports these efforts. Activities during the third phase of the program concentrated on process development, equipment design and testing, quality assurance, ES and H programs, and large-scale next-generation coating-system prototype development. These efforts broadly addressed the issues of the manufacturing process for producing thin-film, monolithic CdS/CdTe photovoltaic modules.

  20. High-throughput manufacturing of thin-film CdS/CdTe photovoltaic modules. Annual subcontract report, 16 November 1994--15 November 1995

    SciTech Connect (OSTI)

    Sandwisch, D.W. [Solar Cells, Inc., Toledo, OH (United States)

    1997-02-01

    The objectives of this subcontract are to advance Solar Cells, Inc.`s (SCI`s) photovoltaic manufacturing technologies, reduce module production costs, increase module performance, and provide the groundwork for SCI to expand its commercial production capacities. Activities during the second year of the program concentrated on process development, equipment design and testing, quality assurance, and ES and H programs. These efforts broadly addressed the issues of the manufacturing process for producing thin-film monolithic CdS/CdTe photovoltaic modules.

  1. Yucca Mountain, Nevada - A Proposed Geologic Repository for High-Level Radioactive Waste (Volume 1) Introduction

    SciTech Connect (OSTI)

    R.A. Levich; J.S. Stuckless

    2006-09-25

    Yucca Mountain in Nevada represents the proposed solution to what has been a lengthy national effort to dispose of high-level radioactive waste, waste which must be isolated from the biosphere for tens of thousands of years. This chapter reviews the background of that national effort and includes some discussion of international work in order to provide a more complete framework for the problem of waste disposal. Other chapters provide the regional geologic setting, the geology of the Yucca Mountain site, the tectonics, and climate (past, present, and future). These last two chapters are integral to prediction of long-term waste isolation.

  2. Manufacturing Industrial Development for the Alternative Energy Systems-Final Report

    SciTech Connect (OSTI)

    Dr. Chuck Ryan, National Center for Manufacturing Sciences; Dr. Dawn White, Accio Energy; Mr. Duncan Pratt, General Electric Global Research

    2013-01-30

    NCMS identified and developed critical manufacturing technology assessments vital to the affordable manufacturing of alternative-energy systems. NCMS leveraged technologies from other industrial sectors and worked with our extensive member organizations to provide DOE with two projects with far-reaching impact on the generation of wind energy. In the response for a call for project ideas, 26 project teams submitted ideas. Following a detailed selection criteria, two projects were chosen for development: Advanced Manufacturing for Modular Electro-kinetic (E-K) Wind Energy Conversion Technology - The goal of this project was to demonstrate that a modular wind energy technology based on electrohydrodynamic wind energy principles and employing automotive heritage high volume manufacturing techniques and modular platform design concepts can result in significant cost reductions for wind energy systems at a range of sizes from 100KW to multi-MW. During this program, the Accio/Boeing team made major progress on validating the EHD wind energy technology as commercially viable in the wind energy sector, and moved along the manufacturing readiness axis with a series of design changes that increased net system output. Hybrid Laser Arc Welding for Manufacture of Wind Towers - The goal of this research program was to reduce the cost of manufacturing wind towers through the introduction of hybrid laser arc welding (HLAW) into the supply chain for manufacturing wind towers. HLAW has the potential to enhance productivity while reducing energy consumption to offset the foreign low-cost labor advantage and thereby enhance U.S. competitiveness. HLAW technology combines laser welding and arc welding to produce an energy efficient, high productivity, welding process for heavy manufacturing. This process leverages the ability of a laser to produce deep weld penetration and the ability of gas metal arc welding (GMAW) to deposit filler material, thereby producing stable, high quality, welds on joints with gaps and mismatches typical of those seen in heavy manufacturing. Wind towers utilize varying thicknesses of steel throughout their structures to meet the mechanical load requirements while keeping material costs low. A typical tower might have as many as twelve different material thicknesses. Joining each thickness requires a unique joint design and welding approach to enable the management of quality, productivity, and mechanical properties. In this program, laser joining of materials with thicknesses ranging from 12mm to 35mm were evaluated against the standard quality and mechanical requirements for General Electric wind tower components. The joining processes demonstrated showed the ability to meet key requirements with the appropriate process controls in place.

  3. High-reliability gas-turbine combined-cycle development program: Phase II, Volume 3. Final report

    SciTech Connect (OSTI)

    Hecht, K.G.; Sanderson, R.A.; Smith, M.J.

    1982-01-01

    This three-volume report presents the results of Phase II of the multiphase EPRI-sponsored High-Reliability Gas Turbine Combined-Cycle Development Program whose goal is to achieve a highly reliable gas turbine combined-cycle power plant, available by the mid-1980s, which would be an economically attractive baseload generation alternative for the electric utility industry. The Phase II program objective was to prepare the preliminary design of this power plant. The power plant was addressed in three areas: (1) the gas turbine, (2) the gas turbine ancillaries, and (3) the balance of plant including the steam turbine generator. To achieve the program goals, a gas turbine was incorporated which combined proven reliability characteristics with improved performance features. This gas turbine, designated the V84.3, is the result of a cooperative effort between Kraftwerk Union AG and United Technologies Corporation. Gas turbines of similar design operating in Europe under baseload conditions have demonstrated mean time between failures in excess of 40,000. The reliability characteristics of the gas turbine ancillaries and balance-of-plant equipment were improved through system simplification and component redundancy and by selection of component with inherent high reliability. A digital control system was included with logic, communications, sensor redundancy, and manual backup. An independent condition monitoring and diagnostic system was also included. Program results provide the preliminary design of a gas turbine combined-cycle baseload power plant. This power plant has a predicted mean time between failure of nearly twice the 3000-h EPRI goal. The cost of added reliability features is offset by improved performance, which results in a comparable specific cost and an 8% lower cost of electricty compared to present market offerings.

  4. Large volume high-pressure cell for inelastic neutron scattering W. Wang, D. A. Sokolov, A. D. Huxley, and K. V. Kamenev

    E-Print Network [OSTI]

    Hall, Christopher

    Large volume high-pressure cell for inelastic neutron scattering W. Wang, D. A. Sokolov, A. D for inelastic neutron scattering measurements of quantum fluids and solids Rev. Sci. Instrum. 84, 015101 (2013) TOF-SEMSANS--Time-of-flight spin-echo modulated small-angle neutron scattering J. Appl. Phys. 112

  5. A Markovian analysis of semiconductor manufacturing processes 

    E-Print Network [OSTI]

    Schultz, Kent Eugene

    1991-01-01

    CHAPTER I INTRODUCTION Manufacturing process control is necessary to achieve and maintain high quality man- ufactured product. Semiconductor fabrication process control has generally taken the form of mean value based methods. This research analyzes...

  6. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  7. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  8. Advanced Materials Manufacturing | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Materials Manufacturing New materials drive the development of innovative products. Building upon a rich history in materials science, ORNL is discovering and developing...

  9. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  10. THE SPITZER EXTRAGALACTIC REPRESENTATIVE VOLUME SURVEY: THE ENVIRONMENTS OF HIGH-z SDSS QUASI-STELLAR OBJECTS

    SciTech Connect (OSTI)

    Falder, J. T.; Stevens, J. A.; Jarvis, Matt J.; Bonfield, D. G.; Lacy, M.; Farrah, D.; Oliver, S.; Surace, J.; Mauduit, J.-C.; Gonzalez-Solares, E.; Afonso, J.; Cava, A.; Seymour, N.

    2011-07-10

    This paper presents a study of the environments of SDSS quasi-stellar objects (QSOs) in the Spitzer Extragalactic Representative Volume Survey (SERVS). We concentrate on the high-redshift QSOs as these have not been studied in large numbers with data of this depth before. We use the IRAC 3.6-4.5 {mu}m color of objects and ancillary r-band data to filter out as much foreground contamination as possible. This technique allows us to find a significant (>4{sigma}) overdensity of galaxies around QSOs in a redshift bin centered on z {approx} 2.0 and an (>2{sigma}) overdensity of galaxies around QSOs in a redshift bin centered on z {approx} 3.3. We compare our findings to the predictions of a semi-analytic galaxy formation model, based on the {Lambda}CDM MILLENNIUM simulation, and find for both redshift bins that the model predictions match well the source density we have measured from the SERVS data.

  11. Brawley 10 MW Geothermal Plant Plant Manual for Southern California Edison Company and Union Oil Company of California. Volume IV. Equipment Data

    SciTech Connect (OSTI)

    1980-11-28

    This volume covers Equipment Data. This volume has technical presentations on each piece of plant equipment. it also references manufacturer's instruction books and drawing lists.

  12. Manufacturing Demonstration Facility

    E-Print Network [OSTI]

    life-cycle energy and greenhouse gas emissions, lower production cost, and create new products Demonstration Facility (865) 574-4351 blueca@ornl.gov INNOVATIONS IN MANUFACTURING www to reduce risk and accelerate the development and deployment of innovative energy-efficient manufacturing

  13. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  14. Published in: Cement and Concrete Composites, Vol. 53, 214-223, 2014, DOI: 10.1016/j.cemconcomp.2014.06.018 Activation Energies of High-Volume Fly Ash Ternary Blends: Hydration and

    E-Print Network [OSTI]

    Bentz, Dale P.

    .cemconcomp.2014.06.018 Activation Energies of High-Volume Fly Ash Ternary Blends: Hydration and Setting Dale P cement (OPC) concretes, more sustainable mixtures containing high volumes of fly ash (HVFA), for example of the fly ash with a fine calcium carbonate powder. In addition to accelerating and amplifying hydration

  15. Construction and Building Materials, 84, 409-415, 2015, http://dx.doi.org/10.1016/j.conbuildmat.2015.03.082 Design and Performance of Ternary Blend High-Volume Fly Ash Concretes of

    E-Print Network [OSTI]

    Bentz, Dale P.

    .conbuildmat.2015.03.082 Design and Performance of Ternary Blend High-Volume Fly Ash Concretes of Moderate Slump) with a supplementary cementitious material, such as fly ash. This paper presents mixture proportions and measured properties for a series of six high-volume fly ash (HVFA) concretes, five containing a ternary component

  16. Manufactured caverns in carbonate rock

    DOE Patents [OSTI]

    Bruce, David A.; Falta, Ronald W.; Castle, James W.; Murdoch, Lawrence C.

    2007-01-02

    Disclosed is a process for manufacturing underground caverns suitable in one embodiment for storage of large volumes of gaseous or liquid materials. The method is an acid dissolution process that can be utilized to form caverns in carbonate rock formations. The caverns can be used to store large quantities of materials near transportation facilities or destination markets. The caverns can be used for storage of materials including fossil fuels, such as natural gas, refined products formed from fossil fuels, or waste materials, such as hazardous waste materials. The caverns can also be utilized for applications involving human access such as recreation or research. The method can also be utilized to form calcium chloride as a by-product of the cavern formation process.

  17. High volume flush vs. low-flush water closets and solid waste transport distance: a comparative study 

    E-Print Network [OSTI]

    Reyes, Matthew David

    2005-02-17

    Upon the enactment by the United States Congress of the 1992 Energy Policy Act, it became mandatory that all water closets in residential and commercial settings reduce the volume of water that they consume per flush. ...

  18. Manufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

    E-Print Network [OSTI]

    applications related to additive manufacturing or carbon fiber and composites will have the highest likelihood in additive manufacturing or carbon fiber and composites. #12;MDF: Technology Collaborations for USManufacturing Demonstration Facility Technology Collaborations for US Manufacturers in Advanced

  19. Number of Large Energy User Manufacturing Facilities by Sector...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Petroleum and Coal Products Manufacturing Chemical Manufacturing & Plastics and Rubber Products Manufacturing Nonmetallic Mineral Product Manufacturing Primary...

  20. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect (OSTI)

    McHugh, K.M.

    1994-12-31

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  1. From "Smart Manufacturing" to "Manufacturing Smart" Manufacturing as a core enabler of the Internet of Things

    E-Print Network [OSTI]

    Das, Suman

    Page | 1 From "Smart Manufacturing" to "Manufacturing Smart" Manufacturing as a core enabler in the United States (see the announcement of the Advanced Manufacturing Partnership Steering Committee "2 manufacturing on economic growth and competitiveness. It has been recently suggested that "a network of sensors

  2. Advanced Technology Vehicles Manufacturing (ATVM) Loan Program...

    Office of Environmental Management (EM)

    Advanced Technology Vehicles Manufacturing (ATVM) Loan Program Advanced Technology Vehicles Manufacturing (ATVM) Loan Program Advanced Technology Vehicles Manufacturing (ATVM) Loan...

  3. Manufacturing-aware physical design techniques

    E-Print Network [OSTI]

    Sharma, Puneet

    2007-01-01

    C. Design for Manufacturing . . . . . . . . . . .for Microelectronic Manufacturing, 2006, pp. 61560T-1 –for Microelectronic Manufacturing, vol. 5042, 2003, pp. 99–

  4. Honda: North American Manufacturing Facilities | Department of...

    Office of Environmental Management (EM)

    Honda: North American Manufacturing Facilities Honda: North American Manufacturing Facilities From October, 2008 Honda: North American Manufacturing Facilities More Documents &...

  5. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    for Steelmaking and Casting Envi- ronmental Performance,”Manufacturing Techniques: Sand Casting,” Proceedings of ASMEof High Pressure Die Casting,” Mater. Sci. Forum, 618–619,

  6. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 1

    SciTech Connect (OSTI)

    Hofmann, P.L.; Breslin, J.J.

    1981-01-01

    The papers in this volume cover the following subjects: waste isolation and the natural geohydrologic system; repository perturbations of the natural system; radionuclide migration through the natural system; and repository design technology. Individual papers are abstracted.

  7. Evaluation of Additive Manufacturing for Composite Part Molds

    SciTech Connect (OSTI)

    Duty, Chad E.; Springfield, Robert M.

    2015-02-01

    The ORNL Manufacturing Demonstration Facility (MDF) collaborated with Tru-Design to test the quality and durability of molds used for making fiber reinforced composites using additive manufacturing. The partners developed surface treatment techniques including epoxy coatings and machining to improve the quality of the surface finish. Test samples made using the printed and surface finished molds demonstrated life spans suitable for one-of-a-kind and low-volume applications, meeting the project objective.

  8. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  9. Arnold Schwarzenegger RESEARCH ON MANUFACTURING

    E-Print Network [OSTI]

    Arnold Schwarzenegger Governor RESEARCH ON MANUFACTURING QUADRUPLE-JUNCTION SOLAR CELLS Prepared ON MANUFACTURING QUADRUPLE-JUNCTION SOLAR CELLS EISG AWARDEE Chemical Engineering Department University Efficiency · Renewable Energ

  10. HPC4Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Deborah May, Lawrence Livermore National Laboratory U.S. DOE Advanced Manufacturing Office Program Review Meeting Washington, D.C. May 28-29, 2015 LLNL-PRES-792637 This work was...

  11. PATRAM '80. Proceedings. Volume 1

    SciTech Connect (OSTI)

    Huebner, H.W.

    1980-01-01

    Volume 1 contains papers from the following sessions: Plenary Session; Regulations, Licensing and Standards; LMFBR Systems Concepts; Risk/Safety Assessment I; Systems and Package Design; US Institutional Issues; Risk/Safety Assessment II; Leakage, Leak Rate and Seals; Poster Session A; Operations and Systems Experience I; Manufacturing Processes and Materials; and Quality Assurance and Maintenance. Individual papers were processed. (LM)

  12. NEW COURSE NUMBER: ENG ME 579 Extra information on MN/SC579: Microelectronic Device Manufacturing

    E-Print Network [OSTI]

    Lin, Xi

    NEW COURSE NUMBER: ENG ME 579 Extra information on MN/SC579: Microelectronic Device Manufacturing for manufacturing engineering students to take for the following reason. Your future careers in manufacturing are undoubtedly most promising for the manufacturing of what is often referred to as "high technology" areas

  13. Manufacturing laser glass by continuous melting

    SciTech Connect (OSTI)

    Campbell, J H; Suratwala, T; krenitsky, S; Takeuchi, K

    2000-07-01

    A novel, continuous melting process is being used to manufacture meter-sized plates of laser glass at a rate 20-times faster, 5-times cheaper, and with 2-3 times better optical quality than with previous one-at-a-time, ''discontinuous'' technology processes. This new technology for manufacturing laser glass, which is arguably the most difficult continuously-melted optical material ever produced, comes as a result of a $60 million, six-year joint R&D program between government and industry. The glasses manufactured by the new continuous melting process are Nd-doped phosphate-based glasses and are marketed under the product names LG-770 (Schott Glass Technologies) and LHG-8 (Hoya Corporation USA). With this advance in glass manufacturing technology, it is now possible to construct high-energy, high-peak-power lasers for use in fusion energy development, national defense, and basic physics research that would have been impractical to build using the old melting technology. The development of continuously melted laser glass required technological advances that have lead to improvements in the manufacture of other optical glass products as well. For example, advances in forming, annealing, and conditioning steps of the laser glass continuous melting process are now being used in manufacture of other large-size optical glasses.

  14. 4. Manufacturing Isovolumes Michael Bailey

    E-Print Network [OSTI]

    Bailey, Mike

    4. Manufacturing Isovolumes Michael Bailey 4.1 Introduction Displaying a single isosurface provides and then manufactures them, providing a non-volatile display of several isosurfaces. The inspiration for this idea, tetrahedralization produces more information than is necessary for prototype manufacturing. Prototype manufacturing

  15. Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing...

    Energy Savers [EERE]

    Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs Energy Dept. Reports: U.S. Wind Energy Production and Manufacturing Reaches Record Highs August 6,...

  16. Technology of high-level nuclear waste disposal. Advances in the science and engineering of the management of high-level nuclear wastes. Volume 2

    SciTech Connect (OSTI)

    Hofmann, P.L. (ed.)

    1982-01-01

    The twenty papers in this volume are divided into three parts: site exploration and characterization; repository development and design; and waste package development and design. These papers represent the status of technology that existed in 1981 and 1982. Individual papers were processed for inclusion in the Energy Data Base.

  17. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  18. Diagnosing manufacturing process variation using higher order statistics: a blind source separation approach 

    E-Print Network [OSTI]

    Lee, Ho Young

    2000-01-01

    A large volume of multivariate data is available from the manufacturing process. A new statistical approach in the context of signal processing is investigated to diagnose the root causes of unusual variability from the multivariate measurement data...

  19. A forecast-driven tactical planning model for a serial manufacturing system

    E-Print Network [OSTI]

    Chhaochhria, Pallav

    We examine tactical planning for a serial manufacturing system that produces a product family with many process steps and low volumes. The system is subject to uncertainty in demand, in the supply of raw materials, and in ...

  20. All Manufacturing Footprint, October 2012 (MECS 2006)

    SciTech Connect (OSTI)

    2012-10-17

    Manufacturing energy and carbon footprints map energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released as a result of manufacturing energy use. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high- level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The principle energy use data source is the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), for consumption in the year 2006, when the survey was last completed.

  1. Forecast-driven tactical planning models for manufacturing systems

    E-Print Network [OSTI]

    Chhaochhria, Pallav

    2011-01-01

    Our work is motivated by real-world planning challenges faced by a manufacturer of industrial products. In the first part of the thesis, we study a multi-product serial-flow production line that operates in a low-volume, ...

  2. for Industry Manufacturing

    E-Print Network [OSTI]

    helps to reduce risk and accelerate the development and deployment of innovative energy-efficient Energy Research Nation's broadest portfolio of energy generation and efficiency programs ScienceA National Resource for Industry Manufacturing Demonstration Facility #12;As the nation's premier

  3. MANUFACTURING & SERVICE OPERATIONS MANAGEMENT

    E-Print Network [OSTI]

    Chiang, Wei-yu Kevin

    an upstream firm, as a result of charging a wholesale price above the marginal cost, induces its intermediary Dynamics and Channel Efficiency in Durable Product Pricing and Distribution Wei-yu Kevin Chiang College the single-period vertical price interaction in a manufacturer­retailer dyad to a multi- period setting

  4. Clean Energy Manufacturing Initiative: Technology Research and...

    Energy Savers [EERE]

    Motors' lightweight composite technology. DOE R&D has reduced the modeled, high-volume cost of advanced battery technology to 289 per kilowatt hour-40 percent lower than what it...

  5. A Freestream-Preserving High-Order Finite-Volume Method for Mapped Grids with Adaptive-Mesh Refinement

    SciTech Connect (OSTI)

    Guzik, S; McCorquodale, P; Colella, P

    2011-12-16

    A fourth-order accurate finite-volume method is presented for solving time-dependent hyperbolic systems of conservation laws on mapped grids that are adaptively refined in space and time. Novel considerations for formulating the semi-discrete system of equations in computational space combined with detailed mechanisms for accommodating the adapting grids ensure that conservation is maintained and that the divergence of a constant vector field is always zero (freestream-preservation property). Advancement in time is achieved with a fourth-order Runge-Kutta method.

  6. Significant Increase in Hydrogen Photoproduction Rates and Yields by Wild-Type Algae is Detected at High Photobioreactor Gas Phase Volume (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-07-01

    This NREL Hydrogen and Fuel Cell Technical Highlight describes how hydrogen photoproduction activity in algal cultures can be improved dramatically by increasing the gas-phase to liquid-phase volume ratio of the photobioreactor. NREL, in partnership with subcontractors from the Institute of Basic Biological Problems in Pushchino, Russia, demonstrated that the hydrogen photoproduction rate in algal cultures always decreases exponentially with increasing hydrogen partial pressure above the culture. The inhibitory effect of high hydrogen concentrations in the photobioreactor gas phase on hydrogen photoproduction by algae is significant and comparable to the effect observed with some anaerobic bacteria.

  7. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  8. Design for manufacturability Design verification

    E-Print Network [OSTI]

    Patel, Chintan

    ITRS Design #12;Design · Design for manufacturability · Design verification #12;Design for Manufacturability · Architecture challenges · Logic and circuit challenges · Layout and physical design challenges · Expected to be the source of multiple DFM challenges · Invest in variability reduction or design

  9. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  10. Embedding Sustainability into Manufacturing Organizations 

    E-Print Network [OSTI]

    Tutterow, V.

    2014-01-01

    will be reviewed, also. This paper has an emphasis on smaller manufacturers, and will discuss how large manufacturers can engage the smaller companies within their global supply chains in both energy management and sustainability....

  11. Axiomatic Deisgn of Manufacturing Systems

    E-Print Network [OSTI]

    Cochran, David

    This paper introduces the use of axiomatic design in the design of manufacturing systems. The two primary functional requirements of any manufacturing system are developed. These functional requirements are then used to ...

  12. 210 nature neuroscience volume 1 no 3 july 1998 Cortical neurons in the waking brain fire highly irregular spike

    E-Print Network [OSTI]

    Zadorlab, Tony

    . The neuronal spike generator converts input current into output spike trains with high fidelity2,3. Irregular fire highly irregular spike trains that have more in common with the ticking of a Geiger counter than? Is the high variability due to some sub- tle interplay between the noise resulting from randomly timed

  13. Design and Manufacture of a Laparoscopic Telesurgical and Telementoring Robot Manipulator

    E-Print Network [OSTI]

    Prince, Stephen William

    2012-01-01

    Manufacture Case Studies . . . . . . .Engineering & Manufacture Design . . . . . . . . . . .6 Manufacture of the

  14. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing:...

  15. Randomized Noninferiority Trial of Reduced High-Dose Volume Versus Standard Volume Radiation Therapy for Muscle-Invasive Bladder Cancer: Results of the BC2001 Trial (CRUK/01/004)

    SciTech Connect (OSTI)

    Huddart, Robert A.; Hall, Emma; Hussain, Syed A.; Jenkins, Peter; Rawlings, Christine; Tremlett, Jean; Crundwell, Malcolm; Adab, Fawzi A.; Sheehan, Denise; Syndikus, Isabel; Hendron, Carey; Lewis, Rebecca; Waters, Rachel; James, Nicholas D.

    2013-10-01

    Purpose: To test whether reducing radiation dose to uninvolved bladder while maintaining dose to the tumor would reduce side effects without impairing local control in the treatment of muscle-invasive bladder cancer. Methods and Materials: In this phase III multicenter trial, 219 patients were randomized to standard whole-bladder radiation therapy (sRT) or reduced high-dose volume radiation therapy (RHDVRT) that aimed to deliver full radiation dose to the tumor and 80% of maximum dose to the uninvolved bladder. Participants were also randomly assigned to receive radiation therapy alone or radiation therapy plus chemotherapy in a partial 2 × 2 factorial design. The primary endpoints for the radiation therapy volume comparison were late toxicity and time to locoregional recurrence (with a noninferiority margin of 10% at 2 years). Results: Overall incidence of late toxicity was less than predicted, with a cumulative 2-year Radiation Therapy Oncology Group grade 3/4 toxicity rate of 13% (95% confidence interval 8%, 20%) and no statistically significant differences between groups. The difference in 2-year locoregional recurrence free rate (RHDVRT ? sRT) was 6.4% (95% confidence interval ?7.3%, 16.8%) under an intention to treat analysis and 2.6% (?12.8%, 14.6%) in the “per-protocol” population. Conclusions: In this study RHDVRT did not result in a statistically significant reduction in late side effects compared with sRT, and noninferiority of locoregional control could not be concluded formally. However, overall low rates of clinically significant toxicity combined with low rates of invasive bladder cancer relapse confirm that (chemo)radiation therapy is a valid option for the treatment of muscle-invasive bladder cancer.

  16. Characterization of morphology and hydration products of high-volume fly ash paste by monochromatic scanning x-ray micro-diffraction (?-SXRD)

    SciTech Connect (OSTI)

    Bae, Sungchul; Meral, Cagla; Oh, Jae-eun; Moon, Juhyuk; Kunz, Martin; Monteiro, Paulo J.M.

    2014-05-01

    The present study focuses on identification and micro-structural characterization of the hydration products formed in high-volume fly ash (HVFA)/portland cement (PC) systems using monochromatic scanning x-ray micro-diffraction (?-SXRD) and SEM-EDS. Pastes with up to 80% fly ash replacement were studied. Phase maps for HVFA samples using ?-SXRD patterns prove that ?-SXRD is an effective method to identify and visualize the distribution of phases in the matrix. ?-SXRD and SEM-EDS analysis shows that the C-S-H formed in HVFA system containing 50% or more of fly ash has a similar structure as C-S-H(I) with comparatively lower Ca/Si ratio than the one produced in PC system. Moreover, coexistence of C-S-H(I) and strätlingite is observed in the system containing 80% of fly ash, confirming that the amount of alumina and silicate phases provided by the fly ash is a major factor for the formation of C-S-H(I) and strätlingite in HVFA system. - Highlights: • High-volume fly ash (HVFA) paste was studied by scanning x-ray micro-diffraction. • Coexistence of C-S-H(I) and strätlingite in the HVFA system is clearly shown. • The distribution of minor phases in the HVFA system is shown. • Differences between inner and outer products of fly ash are observed by SEM-EDS.

  17. Information needs for characterization of high-level waste repository sites in six geologic media. Volume 2. Appendices

    SciTech Connect (OSTI)

    1985-05-01

    Volume II contains appendices for the following: (1) remote sensing and surface mapping techniques; (2) subsurface mapping methods for site characterization; (3) gravity technique; (4) audio-frequency magnetotelluric technique; (5) seismic refraction technique; (6) direct-current electrical resistivity method; (7) magnetic technique; (8) seismic reflection technique; (9) seismic crosshole method; (10) mechanical downhole seismic velocity survey method; (11) borehole geophysical logging techniques; (12) drilling and coring methods for precharacterization studies; (13) subsurface drilling methods for site characterization; (14) geomechanical/thermomechanical techniques for precharacterization studies; (15)geomechanical/thermal techniques for site characterization studies; (16) exploratory geochemical techniques for precharacterization studies; (17) geochemical techniques for site characterization; (18) hydrologic techniques for precharacterization studies; (19) hydrologic techniques for site characterization; and (20) seismological techniques.

  18. Manufacturing Research and Development | Department of Energy

    Office of Environmental Management (EM)

    Manufacturing Research and Development Manufacturing Research and Development The Fuel Cell Technologies Office's manufacturing research and development (R&D) activity improves...

  19. Smart Manufacturing Innovation Institute: Overview, Goals and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Manufacturing Innovation Institute: Overview, Goals and Activities AMO Industry Day February 25, 2015 Isaac Chan Advanced Manufacturing Office www.manufacturing.energy.gov 2...

  20. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry...

  1. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01

    Sustainability of additive manufacturing: measuring theCommittee F42 on Additive Manufacturing Technologies," TheASTM Committee F42 on Additive Manufacturing Technologies. -

  2. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  3. Additive manufacturing capabilities expanding | ornl.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive manufacturing capabilities expanding January 01, 2013 Large-scale polymer additive manufacturing equipment located at the Manufacturing Demonstration Facility. Additive...

  4. Tennessee's Manufacturing Sector Before and After the

    E-Print Network [OSTI]

    Grissino-Mayer, Henri D.

    Tennessee's Manufacturing Sector Before and After the Great Recession Prepared by Matthew N. Murray....................................................................................................................................... 1 Manufacturing in the Post Great Recession Era............................................................................... 2 Manufacturing Employment Trends

  5. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01

    optimisation in manufacturing," International Journal ofEnergy Requirements for Manufacturing Processes," in 13thenergy consumption of manufacturing processes: a case of

  6. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Environmentally benign manufacturing: Trends in Europe,USA” Trans. ASME, J. Manufacturing Science and Engineering,and Computer Integrated Manufacturing, 15, pp. 257-270.

  7. Sustainable Manufacturing – Greening Processes, Systems and Products

    E-Print Network [OSTI]

    Dornfeld, David

    2010-01-01

    International Chemnitz Manufacturing Colloquium Prof. R.mittels Sustainable Manufacturing - Greening Processes,Annals - Dornfeld, D. A and its Manufacturing University of

  8. Precision Manufacturing Process Monitoring with Acoustic Emission

    E-Print Network [OSTI]

    Lee, D. E.; Hwang, I.; Valente, C. M. O.; Oliviera, J. F.G.; Dornfeld, D. A.

    2006-01-01

    feedback in a fully automated manufacturing environment. 8.Conclusions As current manufacturing trends aim for smallerfor open architecture manufacturing of precision machining

  9. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    reduction technology in manufacturing – A selective reviewD. , Sustainable Manufacturing – Greening Processes, SystemsStrategies for Green Manufacturing, Proceedings of the 4th

  10. Appropriate use of Green Manufacturing Frameworks

    E-Print Network [OSTI]

    Reich-Weiser, Corinne; Vijayaraghavan, Athulan; Dornfeld, David

    2010-01-01

    Wedges for Implementing Green Manufacturing,” Trans.North American Manufacturing Research Institute, vol. 35,A. (2008), “Metrics for Manufacturing Sustainability,” Proc.

  11. Precision Manufacturing Process Monitoring With Acoustic Emission

    E-Print Network [OSTI]

    Lee, D.E.; Huang, Inkil; Valente, Carlos M. O.; Oliveira, J. F.; Dornfeld, David

    2006-01-01

    feedback in a fully automated manufacturing environment. 8.Conclusions As current manufacturing trends aim for smallerfor open architecture manufacturing of precision machining

  12. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Environmentally benign manufacturing: Trends in Europe,USA” Trans. ASME, J. Manufacturing Science and Engineering,Design and Inverse Manufacturing, Tokyo, Japan. Krishnan,

  13. Leveraging Manufacturing for a Sustainable Future

    E-Print Network [OSTI]

    Dornfeld, David

    2011-01-01

    for Implementing Green Manufacturing”, NAMRI Trans. , 35,issue is whether or not manufacturing can rightfully claimreal products through manufacturing. So, for sure, the role

  14. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    reduction technology in manufacturing – A selective reviewContribution of Labor to Manufacturing Energy Use,” Proc. ofResearch in Sustainable Manufacturing,” Proc. of the ASME

  15. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  16. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  17. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Brindza, Paul Daniel; Metzger, Bert Clayton

    2013-05-28

    A thermal neutron shield comprising concrete with a high percentage of the element Boron. The concrete is least 54% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of Boron loaded concrete which includes enriching the concrete mixture with varying grit sizes of Boron Carbide.

  18. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Metzger, Bert Clayton; Brindza, Paul Daniel

    2014-03-04

    A thermal neutron shield comprising boron shielding panels with a high percentage of the element Boron. The panel is least 46% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of boron shielding panels which includes enriching the pre-cursor mixture with varying grit sizes of Boron Carbide.

  19. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI

  20. Ultratech Develops an Improved Lithography Tool for LED Wafer Manufacturing

    Broader source: Energy.gov [DOE]

    Ultratech modified an existing lithography tool used for semiconductor manufacturing to better meet the cost and performance targets of the high-brightness LED manufacturing industry. The goal was to make the equipment compatible with the wide range of substrate diameters and thicknesses prevalent in the industry while reducing the capital cost and the overall cost of ownership (COO).

  1. Mechanical Engineering Manufacturing Solid Oxide Fuel Cells for Improved Electro-

    E-Print Network [OSTI]

    Lin, Xi

    for the commercialization of solid oxide fuel cells (SOFCs) are its high manufacturing and material costs expressed in termsUday Pal Mechanical Engineering Manufacturing Solid Oxide Fuel Cells for Improved Electro- chemical of the SOFC system cost per unit power ($/kW). In this work, anode-supported planar SOFCs were fabricated

  2. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect (OSTI)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  3. Development of manufacturing capability for the fabrication of the Nb/sub 3/Sn superconductor for the High Field Test Facility. Final report

    SciTech Connect (OSTI)

    Spencer, C R

    1981-01-01

    Construction of High Field Test Facility (HFTF) at Lawrence Livermore Laboratory (LLNL) requires an extended surface Nb/sub 3/Sn superconductor cable of carrying currents in excess of 7500 amperes in a 12 Tesla magnetic field. This conductor consists of a 5.4 mm x 11.0 mm superconducting core onto whose broad surfaces are soldered embossed oxygen free copper strips. Two different core designs have been developed and the feasibility of each design evaluated. Equipment necessary to produce the conductor were developed and techniques of production were explored.

  4. All Manufacturing Footprint, December 2010 (MECS 2006)

    SciTech Connect (OSTI)

    none,

    2010-06-01

    Manufacturing energy and carbon footprints map fuel energy consumption and losses, as well as greenhouse gas emissions from fuel consumption, for fifteen individual U.S. manufacturing sectors (representing 94% of all manufacturing energy use) and for the entire manufacturing industry sector. By providing energy consumption and emissions figures broken down by end use, the footprints allow for comparisons of energy use and emissions sources both within and across sectors. The footprints portray a large amount of information for each sector, including: * Comparison of the energy generated offsite and transferred to facilities versus that generated onsite * Nature and amount of energy consumed by end use within facilities * Magnitude of the energy lost both outside and inside facility boundaries * Magnitude of the greenhouse gas emissions released due to the combustion of fuel. Energy losses indicate opportunities to improve efficiency by implementing energy management best practices, upgrading energy systems, and developing new technologies. Footprints are available below for each sector. Data is presented in two levels of detail. The first page provides a high-level snapshot of the offsite and onsite energy flow, and the second page shows the detail for onsite generation and end use of energy. The energy data is primarily provided by the U.S. Department of Energy (DOE) Energy Information Administration's (EIA's) Manufacturing Energy Consumption Survey (MECS), and therefore reflects consumption in the year 2006, when the survey was last completed.

  5. A high-order finite-volume method for hyperbolic conservation laws on locally-refined grids

    SciTech Connect (OSTI)

    McCorquodale, Peter; Colella, Phillip

    2011-01-28

    We present a fourth-order accurate finite-volume method for solving time-dependent hyperbolic systems of conservation laws on Cartesian grids with multiple levels of refinement. The underlying method is a generalization of that in [5] to nonlinear systems, and is based on using fourth-order accurate quadratures for computing fluxes on faces, combined with fourth-order accurate Runge?Kutta discretization in time. To interpolate boundary conditions at refinement boundaries, we interpolate in time in a manner consistent with the individual stages of the Runge-Kutta method, and interpolate in space by solving a least-squares problem over a neighborhood of each target cell for the coefficients of a cubic polynomial. The method also uses a variation on the extremum-preserving limiter in [8], as well as slope flattening and a fourth-order accurate artificial viscosity for strong shocks. We show that the resulting method is fourth-order accurate for smooth solutions, and is robust in the presence of complex combinations of shocks and smooth flows.

  6. Single-Volume Neutron Scatter Camera for High-Efficiency Neutron Imaging and Source Characterization. Year 2 of 3 Summary

    SciTech Connect (OSTI)

    Brubaker, Erik

    2015-10-01

    The neutron scatter camera (NSC), an imaging spectrometer for fission energy neutrons, is an established and proven detector for nuclear security applications such as weak source detection of special nuclear material (SNM), arms control treaty verification, and emergency response. Relative to competing technologies such as coded aperture imaging, time-encoded imaging, neutron time projection chamber, and various thermal neutron imagers, the NSC provides excellent event-by-event directional information for signal/background discrimination, reasonable imaging resolution, and good energy resolution. Its primary drawback is very low detection efficiency due to the requirement for neutron elastic scatters in two detector cells. We will develop a singlevolume double-scatter neutron imager, in which both neutron scatters can occur in the same large active volume. If successful, the efficiency will be dramatically increased over the current NSC cell-based geometry. If the detection efficiency approaches that of e.g. coded aperture imaging, the other inherent advantages of double-scatter imaging would make it the most attractive fast neutron detector for a wide range of security applications.

  7. Seminar Title: Additive Manufacturing Advanced Manufacturing of Polymer and Composite Components

    E-Print Network [OSTI]

    Wisconsin at Madison, University of

    Seminar Title: Additive Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Additive manufacturing technologies Functionally Integrated Composite Structures, Augsburg, Germany ME Faculty Candidate Abstract: Additive

  8. This Material Copyrighted By Its Respective Manufacturer This Material Copyrighted By Its Respective Manufacturer

    E-Print Network [OSTI]

    Lanterman, Aaron

    This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12;This Material Copyrighted By Its Respective Manufacturer #12

  9. Faculty Position in Mechanical Engineering Additive Manufacturing

    E-Print Network [OSTI]

    Faculty Position in Mechanical Engineering Additive Manufacturing University of Kansas of additive manufacturing. Exceptional candidates with outstanding qualifications could be considered using additive manufacturing in applications such as, but not limited to the net shape manufacture of

  10. Posted 10/18/11 MANUFACTURING ENGINEER

    E-Print Network [OSTI]

    Heller, Barbara

    manufacturing processes in our Metal Fabrication and Assembly departments. Additional responsibilities includePosted 10/18/11 MANUFACTURING ENGINEER Kenall Manufacturing Gurnee, IL Kenall, a leading manufacturer of advanced lighting solutions for specialized environments, has exceptional opportunities

  11. USCAR LEP ESST Advanced Manufacturing

    SciTech Connect (OSTI)

    Lazarus, L.J.

    2000-09-25

    The objective of this task was to provide processing information data summaries on powder metallurgy (PM) alloys that meet the partner requirements for the production of low mass, highly accurate, near-net-shape powertrain components. This required modification to existing ISO machinability test procedures and development of a new drilling test procedure. These summaries could then be presented in a web page format. When combined with information generated from the USCAR CRADA this would allow chemical, metallurgical, and machining data on PM alloys to be available to all engineering and manufacturing personnel that have access to in-house networks. The web page format also allows for the additions of other wrought materials, making this a valuable tool to the technical staffs.

  12. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect (OSTI)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  13. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Smart Manufacturing Achieving Transformational Energy Productivity Gains Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy...

  14. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Environmental Management (EM)

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures...

  15. Clean Energy Manufacturing Innovation Institute for Composite...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composite Materials And Structures Webinar Clean Energy Manufacturing Innovation Institute for Composite Materials And...

  16. Manufacturing Energy and Carbon Footprint References | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    References Manufacturing Energy and Carbon Footprint References footprintreferences.pdf More Documents & Publications 2010 Manufacturing Energy and Carbon Footprints: References...

  17. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel...

  18. Performance, Market and Manufacturing Constraints relevant to...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Market and Manufacturing Constraints relevant to the Industrialization of Thermoelectric Devices Performance, Market and Manufacturing Constraints relevant to the...

  19. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Broader source: Energy.gov (indexed) [DOE]

    Lightweighting Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing...

  20. This volume presents summary of activities of the High Energy Physics Division in the five year period 1997--2001. It can be considered as a continuation of the previous edition describing

    E-Print Network [OSTI]

    Titov, Anatoly

    production and analysis stage: -- L3 and Isolde at CERN. -- HERMES at DESY (Germany). -- SELEX and D0 at FNALPREFACE This volume presents summary of activities of the High Energy Physics Division in the five the HEPD activities prior to 1997 (PNPI­XXV, High Energy Physics Division. Main Scientific Activities 1971

  1. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 5 for the period October through December 1995

    SciTech Connect (OSTI)

    Not Available

    1996-02-15

    A process variables study was carried out with crude DME as feed for the condensation with acetylene to C{sub 2} and higher alcohols. The addition of water to crude DME had a marked effect of promoting selectivity to ethanol, especially at the lower reaction temperatures tested. Experiments designed to reveal the effect of reactor flow rate and temperature demonstrated that lower rates and higher temperatures favored selectivity to propanol and butanol up to a maximum temperature of 460{degrees}C, beyond which selectivity diminished via decomposition reactions. Faster rates and lower temperatures favored selectivity to ethanol. Reactor conditions and feed compositions for optimum target alcohol selectivities have been identified. the overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  2. PROCEEDINGS OF RIKEN BNL RESEARCH CENTER WORKSHOP, VOLUME 57, HIGH PT PHYSICS AT RHIC, DECEMBER 2-6, 2003

    SciTech Connect (OSTI)

    Kretzer, Stefan; Venugopalan, Raju; Vogelsang, Werner

    2004-02-18

    The AuAu, dAu, and pp collision modes of the RHIC collider at BNL have led to the publication of exciting high p{perpendicular} particle production data. There have also been two physics runs with polarized protons, and preliminary results on the double-spin asymmetry for pion production had been presented very recently. The ontological questions behind these measurements are fascinating: Did RHIC collisions create a Quark-Gluon-Plasma phase and did they verify the Color Glass Condensate as the high energy limit of QCD? Will the Spin Crisis finally be resolved in terms of gluon polarization and what new surprises are we yet to meet for Transverse Spin? Phenomena related to sub-microscopic questions as important as these call for interpretations that are footed in solid theory. At large p{perpendicular}, perturbative concepts are legitimately expected to provide useful approaches. The corresponding hard parton dynamics are, in several ways, key to unraveling the initial or final state and collisional phase of hard scattering events in vacuum as well as in hot or cold nuclear matter. Before the advent of RHIC data, a RIKEN-BNL workshop had been held at BNL in March 1999 on ''Hard Parton Physics in High Energy Nuclear Collisions''. The 2003 workshop on ''High p{perpendicular} Physics at RHIC'' was a logical continuation of this previous workshop. It gave the opportunity to revisit the 1999 expectations in the light of what has been found in the meantime and, at the same time, to critically discuss the underlying theoretical concepts. We brought together theorists who have done seminal work on the foundations of parton phenomenology in field theory, with theorists and experimentalists who are presently working on RHIC phenomenology. The participants were both from a high-energy physics and nuclear physics background and it remains only to be said here that this chemistry worked perfectly and the workshop was a great success.

  3. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  4. Requirements for status for volume fuel cell manufacturing | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergy BillsNo. 195 - Oct.7, 2015Verizon andSection 1222 of theEnergy

  5. Energy Conservation Opportunities in Hydrocarbon Resin Manufacturing Facilities 

    E-Print Network [OSTI]

    Ganji, A. R.; Hackett, B.; Chow, S.; Lonergan, R.; Wimer, J.

    2003-01-01

    -Wide Opportunity Assessment Program. Resin manufacturing is a highly energy intensive process. The process needs extensive heating accomplished through steam boilers and thermal oil heaters, and cooling which is accomplished through refrigeration as well...

  6. Identifying nonlinear variaiton patterns in multivariate manufacturing processes 

    E-Print Network [OSTI]

    Zhang, Feng

    2005-02-17

    This dissertation develops a set of nonlinear variation pattern identification methods that are intended to aid in diagnosing the root causes of product variability in complex manufacturing processes, in which large amounts of high dimensional in...

  7. Copyright 2009 200916 Sustainable Design and Manufacturing of Precast Infrastructure

    E-Print Network [OSTI]

    Lepech, Michael D.

    Materials Development ­ High performance construction materials using industrial waste streams of Precast Infrastructure CIFE TAC 2009 2 The big idea The construction of concrete buildings, typically cast are provided for ­ Sustainable Manufacturing ­ Construction & Skilled Trades ­ Transportation · Foundational

  8. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  9. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management ChallengesManufacturing R&D The Manufacturing

  10. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 3 for the period April through June 1995

    SciTech Connect (OSTI)

    Not Available

    1995-09-26

    A rudimentary process variables study of the reaction of acetylene with methanol indicates high activity for the formation of ethanol, n- propanol, and i-butanol with a pure low temperature activated MgO catalyst. Initial results indicate that higher conversions and space- time yields may be obtainable by operation at higher temperatures and reactant feed rates, respectively. Also, ethanol formation was consistently observed to rise with decreasing reaction temperature between 454{degrees}C and 370{degrees}C. A 10% Al{sub 2}O{sub 3}/MgO catalyst exhibited high activity for methanol-dimethyl ether interconversion but was not very active for the condensation of these reactants to either the product alcohols or their methyl ethers. Neither catalyst exhibited significant activity for the condensation to dimethyl ether/water with acetylene to form such products. This lack of activity in the ether systems is attributed to insufficient hydrolysis of dimethyl ether to methanol, and it is expected that feeds containing additional water or methanol (which produces water via condensation) will exhibit higher activity. The aluminum- containing catalyst exhibited diminished condensation activity possibly as a result of deactivation of Mg sites by Al sites. The overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  11. Synthesis of oxygenate products for high volume fuels applications. Quarterly status report No. 4 for the period July through September 1995

    SciTech Connect (OSTI)

    Not Available

    1995-12-29

    A rudimentary process variables study of the reaction of acetylene with methanol indicates high activity for the formation of ethanol, n- propanol, and i-butanol with a pure low temperature activated MgO catalyst. Initial results indicate that higher conversions and space- time yields may be obtainable by operation at higher temperatures and reactant feed rates, respectively. Also, ethanol formation was consistently observed to rise with decreasing reaction temperature between 454{degrees}C and 370{degrees}C. A 10% Al{sub 2}O{sub 3}/MgO catalyst exhibited high activity for methanol-dimethyl ether interconversion but was not very active for the condensation of these reactants to either the product alcohols or their methyl ethers. Neither catalyst exhibited significant activity for the condensation of dimethyl ether/water with acetylene to form such products. This lack of activity in the ether systems us attributed to insufficient hydrolysis of dimethyl ether to methanol, and it is expected that feeds containing additional water or methanol (which produces water via condensation) will exhibit higher activity. The aluminum- containing catalyst exhibited diminished condensation activity possibly as the result of deactivation of Mg sites by Al sites. The overall objective of this project is to develop catalyst and process technology for evaluation as potential routes for the production of high volume fuel oxygenates.

  12. Physics of laser fusion. Volume IV. The future development of high-power solid-state laser systems

    SciTech Connect (OSTI)

    Emmett, J.L.; Krupke, W.F.; Trenholme, J.B.

    1982-11-01

    Solid state lasers, particularly neodymium glass systems, have undergone intensive development during the last decade. In this paper, we review solid state laser technology in the context of high-peak-power systems for inertial confinement fusion. Specifically addressed are five major factors: efficiency, wavelength flexibility, average power, system complexity, and cost; these factors today limit broader application of the technology. We conclude that each of these factors can be greatly improved within current fundamental physical limits. We further conclude that the systematic development of new solid state laser madia, both vitreous and crystalline, should ultimately permit the development of wavelength-flexible, very high average power systems with overall efficiencies in the range of 10 to 20%.

  13. High-Performance Home Technologies: Solar Thermal & Photovoltaic Systems; Volume 6 Building America Best Practices Series

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancing ProgramsDepartmentHigh-EfficiencyPatrick Hughesby Pacific

  14. Manufacturing Spotlight: Boosting American Competitiveness

    Office of Energy Efficiency and Renewable Energy (EERE)

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  15. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  16. Manufacturing Demonstration Facility Technology Collaborations...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Demonstration Facility (MDF) to assess applicability and of new energy efficient manufacturing technologies. This opportunity will provide selected participants access to ORNL's...

  17. Manufacturing Demonstration Facility Workshop Videos

    Broader source: Energy.gov [DOE]

    Session recordings from the Manufacturing Demonstration Facility Workshop held in Chicago, Illinois, on March 12, 2012, and simultaneously broadcast as a webinar.

  18. Varied morphology carbon nanotubes and method for their manufacture

    SciTech Connect (OSTI)

    Li, Wenzhi; Wen, Jian Guo; Ren, Zhi Feng

    2007-01-02

    The present invention describes the preparation of carbon nanotubes of varied morphology, catalyst materials for their synthesis. The present invention also describes reactor apparatus and methods of optimizing and controlling process parameters for the manufacture carbon nanotubes with pre-determined morphologies in relatively high purity and in high yields. In particular, the present invention provides methods for the preparation of non-aligned carbon nanotubes with controllable morphologies, catalyst materials and methods for their manufacture.

  19. Reducing the moisture content of clean coals. Volume 2, High-G solid-bowl centrifuge: Final report

    SciTech Connect (OSTI)

    Kehoe, D.

    1992-12-01

    Coal moisture content can profoundly effect the cost of burning coal in utility boilers. Because of the large effect of coal moisture, the Empire State Electric Energy Research Corporation (ESEERCO) contracted with the Electric Power Research Institute to investigate advanced coal dewatering methods at its Coal Quality Development Center. This report contains the test result on the high-G solid-bowl centrifuge, the second of four devices to be tested. The high-G solid-bowl centrifuge removes water for coal by spinning the coal/water mixture rapidly in a rotating bowl. This causes the coal to cling to the sides of the bowl where it can be removed, leaving the water behind. Testing was performed at the CQDC to evaluate the effect of four operating variables (G-ratio, feed solids concentration, dry solids feed rate, and differential RPM) on the performance of the high-G solid-bowl centrifuge. Two centrifuges of different bowl diameter were tested to establish the effect of scale-up of centrifuge performance. Testing of the two centrifuges occurred from 1985 through 1987. CQDC engineers performed 32 tests on the smaller of the two centrifuges, and 47 tests on the larger. Equations that predict the performance of the two centrifuges for solids recovery, moisture content of the produced coal, and motor torque were obtained. The equations predict the observed data well. Traditional techniques of establishing the performance of centrifuge of different scale did not work well with the two centrifuges, probably because of the large range of G-ratios used in the testing. Cost of operating a commercial size bank of centrifuges is approximately $1.72 per ton of clean coal. This compares well with thermal drying, which costs $1.82 per ton of clean coal.

  20. Design and implementation of a continuous improvement framework, focusing on material and information flow, for the manufacturing of organic photovoltaics

    E-Print Network [OSTI]

    Gogineni, Susheel Teja

    2011-01-01

    Konarka Technologies is an organic photo voltaic solar panel manufacturing startup and is currently in the process of ramping up their production volumes. The MIT team has worked on numerous improvement activities that ...

  1. Cost and Energy Consumption Optimization of Product Manufacture in a Flexible Manufacturing System

    E-Print Network [OSTI]

    Diaz, Nancy; Dornfeld, David

    2012-01-01

    Planning: The Design/Manufacture Interface, Butterworth-Optimization of Product Manufacture in a Flexibleplanning stage for product manufacture, i.e. machine tool

  2. Variability assessment and mitigation in advanced VLSI manufacturing through design-manufacturing co-optimization

    E-Print Network [OSTI]

    Jeong, Kwangok

    2011-01-01

    Design-Manufacturing Co-Optimization . . . . . . .Design-Aware Manufacturing Process Optimization . . 5.15.1.4 Overall Manufacturing Cost Comparison Chapter 5 vi

  3. High Efficiency Modular Chemical Processes (HEMCP)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    - ADVANCED MANUFACTURING OFFICE High Efficiency Modular Chemical Processes (HEMCP) Modular Process Intensification Framework for R&D Targets Advanced Manufacturing Office...

  4. Volume 1, 1st Edition, Multiscale Tailoring of Highly Active and Stable Nanocomposite Catalysts, Final Technical Report

    SciTech Connect (OSTI)

    Veser, Goetz

    2009-08-31

    Nanomaterials have gained much attention as catalysts since the discovery of exceptional CO oxidation activity of nanoscale gold by Haruta. However, many studies avoid testing nanomaterials at the high-temperatures relevant to reactions of interest for the production of clean energy (T > 700°C). The generally poor thermal stability of catalytically active noble metals has thus far prevented significant progress in this area. We have recently overcome the poor thermal stability of nanoparticles by synthesizing a platinum barium-hexaaluminate (Pt-BHA) nanocomposite which combines the high activity of noble metal nanoparticles with the thermal stability of hexaaluminates. This Pt-BHA nanocomposite demonstrates excellent activity, selectivity, and long-term stability in CPOM. Pt-BHA is anchored onto a variety of support structures in order to improve the accessibility, safety, and reactivity of the nanocatalyst. Silica felts prove to be particularly amenable to this supporting procedure, with the resulting supported nanocatalyst proving to be as active and stable for CPOM as its unsupported counterpart. Various pre-treatment conditions are evaluated to determine their effectiveness in removing residual surfactant from the active nanoscale platinum particles. The size of these particles is measured across a wide temperature range, and the resulting “plateau” of stability from 600-900°C can be linked to a particle caging effect due to the structure of the supporting ceramic framework. The nanocomposites are used to catalyze the combustion of a dilute methane stream, and the results indicate enhanced activity for both Pt-BHA as well as ceria-doped BHA, as well as an absence of internal mass transfer limitations at the conditions tested. In water-gas shift reaction, nanocomposite Pt-BHA shows stability during prolonged WGS reaction and no signs of deactivation during start-up/shut-down of the reactor. The chemical and thermal stability, low molecular weight, and wealth of literature on the formation of mesoporous silica materials motivated investigations of nanocomposite silica catalysts. High surface area silicas are synthesized via sol-gel methods, and the addition of metal-salts lead to the formation of stable nanocomposite Ni- and Fe- silicates. The results of these investigations have increased the fundamental understanding and improved the applicability of nanocatalysts for clean energy applications.

  5. Synthesis of oxygenate products for high volume fuels applications. Quarterly technical progress report, November 1, 1994--January 31, 1995

    SciTech Connect (OSTI)

    1995-03-08

    The objective of this project is to develop high yield syntheses of oxygenate products that are liquid at room temperature using as starting materials dimethy ether (DME) or methanol. The identified products include: Dimethyl Carbonate (DMC), 1,1-Dimethoxyethane (DMOE), C{sub 2}{sup +} Alcohols/Ethers (C{sub 2}AE). The technical strategy is outlined below: (A) Synthesis of DMC via oxidative carbonylation of DME instead of methanol. Since this synthesis would not co-produce water as a byproduct, there is a potential for very high DME conversions in contrast to the low (ca 20%) conversions obtained in conventional plants. Technical emphasis will be placed on development of a supported copper catalyst with a capability for cleavage of DME into its chemisorbed organic moieties. (B) Synthesis of 1,1-dimethoxymethane (DMOE) from acetylene/CO/H{sub 2} process streams obtained from commercial methane oxidative pyrolysis processes. In the overall processing scheme the syngas would be converted to DME. The wet acetylene stream would be partially condensed to retain an equivalent of water and then condensed with DME to produce EMOE. (C) Direct conversion of DME or DME/methanol to ethanol/propanol or their methyl ethers. Under the influence of functionalized alcohol condensation catalysts developed exclusively at Amoco it should be possible to achieve direct conversion of dimethyl ether (or methanol) to ethanol/propanol and/or the methyl ethers of these alcohols. Although this reaction is not currently known, a combination of key catalyst components from identified systems should result in a DME conversion catalyst to C{sub 2}+ oxygenates. (D) Reaction of DME or acetylene with synthesis gas (CO/H{sub 2}) or methanol. A variety of catalysts will be tested for conversion of acetylene/CO/H{sub 2} or acetylene/methanol to propylene and conversion of DME/CO/H{sub 2} or DME/methanol to dimenthyoxymethane (DMM) and/or other oxygenates.

  6. Innovative High-Performance Deposition Technology for Low-Cost...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovative High-Performance Deposition Technology for Low-Cost Manufacturing of OLED Lighting Innovative High-Performance Deposition Technology for Low-Cost Manufacturing of OLED...

  7. DOE's Hydrogen and Fuel Cells Technologies Manufacturing

    E-Print Network [OSTI]

    enable durable, high-performance MEAs · Modeling of mechanical stress and heat / water management.S Department of Energy NREL H2/FC Manufacturing R&D Workshop Washington, D.C. August 11-12, 2011 #12;· Goal performance by 200 mA/cm2 at 0.4 V by improving the membrane/anode interface through direct coating W. L. Gore

  8. Development of a high-performance coal-fired power generating system with pyrolysis gas and char-fired high temperature furnace (HITAF). Volume 1, Final report

    SciTech Connect (OSTI)

    NONE

    1996-02-01

    A major objective of the coal-fired high performance power systems (HIPPS) program is to achieve significant increases in the thermodynamic efficiency of coal use for electric power generation. Through increased efficiency, all airborne emissions can be decreased, including emissions of carbon dioxide. High Performance power systems as defined for this program are coal-fired, high efficiency systems where the combustion products from coal do not contact the gas turbine. Typically, this type of a system will involve some indirect heating of gas turbine inlet air and then topping combustion with a cleaner fuel. The topping combustion fuel can be natural gas or another relatively clean fuel. Fuel gas derived from coal is an acceptable fuel for the topping combustion. The ultimate goal for HIPPS is to, have a system that has 95 percent of its heat input from coal. Interim systems that have at least 65 percent heat input from coal are acceptable, but these systems are required to have a clear development path to a system that is 95 percent coal-fired. A three phase program has been planned for the development of HIPPS. Phase 1, reported herein, includes the development of a conceptual design for a commercial plant. Technical and economic feasibility have been analysed for this plant. Preliminary R&D on some aspects of the system were also done in Phase 1, and a Research, Development and Test plan was developed for Phase 2. Work in Phase 2 include s the testing and analysis that is required to develop the technology base for a prototype plant. This work includes pilot plant testing at a scale of around 50 MMBtu/hr heat input. The culmination of the Phase 2 effort will be a site-specific design and test plan for a prototype plant. Phase 3 is the construction and testing of this plant.

  9. Technology Solutions for New Manufactured Homes: Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  10. Hollings Manufacturing Extension Partnership: A Commercialization Collaborator

    E-Print Network [OSTI]

    bottom-line efficiencies through the employment of lean manufacturing techniques and other productivityHollings Manufacturing Extension Partnership: A Commercialization Collaborator MEP · MANUFACTURING Manufacturing Extension Partnership (MEP) works with small and mid-sized U.S. manufacturers to help them create

  11. Out of Bounds Additive Manufacturing Christopher

    E-Print Network [OSTI]

    Pennycook, Steve

    #12;Out of Bounds Additive Manufacturing Christopher Holshouser, Clint Newell, and Sid Palas, Tenn. The Big Area Additive Manufacturing system has the potential to manufacture parts completely) are working on an additive manufacturing (AM) system (Big Area Additive Manufacturing, or BAAM) capable

  12. VOLUME 86, NUMBER 22 P H Y S I C A L R E V I E W L E T T E R S 28 MAY 2001 High Frequency Conductivity in the Quantum Hall Regime

    E-Print Network [OSTI]

    Hohls, Frank

    VOLUME 86, NUMBER 22 P H Y S I C A L R E V I E W L E T T E R S 28 MAY 2001 High Frequency the complex conductivity sxx of a two-dimensional electron system in the quantum Hall regime up to frequencies can be scaled to a single function for different frequencies and several tran- sitions between

  13. A Three Dimensional System Approach for Environmentally Sustainable Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Zhai, Qiang; Dornfield, David

    2012-01-01

    adapted to various manufacturing systems and technologies. ABusiness Development in Manufacturing SMEs. Proceedings ofand Visions towards Sustainable Manufacturing. CIRP Annals –

  14. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    ability Principles into Manufacturing/Mechanical Engineeringdefine Sustainable Manufacturing? ,” International Trade7: Air Quality in Manufacturing,” Environmentally Conscious

  15. Risk management practices in global manufacturing investment

    E-Print Network [OSTI]

    Kumar, Mukesh

    2010-07-06

    This thesis explores risk management practices in global manufacturing investment. It reflects the growing internationalisation of manufacturing and the increasing complexity and fragmentation of manufacturing systems. Issues of risk management have...

  16. Precision Manufacturing Process Monitoring With Acoustic Emission

    E-Print Network [OSTI]

    Lee, D.E.; Huang, Inkil; Valente, Carlos M. O.; Oliveira, J. F.; Dornfeld, David

    2006-01-01

    of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 9.of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 15. (of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 17. (

  17. Precision Manufacturing Process Monitoring with Acoustic Emission

    E-Print Network [OSTI]

    Lee, D. E.; Hwang, I.; Valente, C. M. O.; Oliviera, J. F.G.; Dornfeld, D. A.

    2006-01-01

    of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 9.of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 15. (of Machine Tools & Manufacture 46 (2006) 176–188 Fig. 17. (

  18. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Broader source: Energy.gov (indexed) [DOE]

    manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David...

  19. Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning (MRP)

    E-Print Network [OSTI]

    Cook, Diane J.

    Combining Representations from Manufacturing, Machine Planning, and Manufacturing Resource Planning an ordinary planner into a manufacturing system by showing that the assembly trees used by manufacturers can into a set of matrices used by the manufacturing system. This allows manufacturers to continue to use

  20. CMP Modeling as a part of Design for Manufacturing

    E-Print Network [OSTI]

    Tripathi, Shantanu; Monvoisin, Adrien; Dornfeld, David; Doyle, F M

    2007-01-01

    IEEE Trans. Semiconductor Manufacturing, 232 (2002) [4] J.J.a part of Design for Manufacturing Shantanu Tripathi, Adrienenabling Design for Manufacturing (DfM) and Manufacturing

  1. Optical manufacturing requirements for an AVLIS plant

    SciTech Connect (OSTI)

    Primdahl, K.; Chow, R.; Taylor, J.R.

    1997-07-14

    A uranium enrichment plant utilizing Atomic Vapor Laser Isotope Separation (AVLIS) technology is currently being planned. Deployment of the Plant will require tens of thousands of commercial and custom optical components and subsystems. The Plant optical system will be expected to perform at a high level of optical efficiency and reliability in a high-average-power-laser production environment. During construction, demand for this large number of optics must be coordinated with the manufacturing capacity of the optical industry. The general requirements and approach to ensure supply of optical components is described. Dynamic planning and a closely coupled relationship with the optics industry will be required to control cost, schedule, and quality.

  2. Mechanical and Manufacturing Engineering Mechatronics Engineering Minor

    E-Print Network [OSTI]

    Mechanical and Manufacturing Engineering Mechatronics Engineering Minor Students pursuing a BSc in mechanical or manufacturing engineering have experience and entrepreneurship. Mechatronics is the synergistic combination of mechanical

  3. Energy Intensity Indicators: Manufacturing Energy Intensity

    Broader source: Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the 3-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data include...

  4. "Technology Wedges" for Implementing Green Manufacturing

    E-Print Network [OSTI]

    Dornfeld, David; Wright, Paul

    2007-01-01

    Integration issues in green design and manufacturing."schematic of the green elements of design and manufacturing1. SCHEMATIC OF “GREEN” ELEMENTS OF DESIGN AND PRODUCTION,

  5. Understanding Manufacturing Energy and Carbon Footprints, October...

    Broader source: Energy.gov (indexed) [DOE]

    Documents & Publications Understanding the 2010 Manufacturing Energy and Carbon Footprints U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis Cement (2010 MECS)...

  6. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Footprint All Manufacturing (NAICS 31-33) More Documents & Publications All Manufacturing (2010 MECS) Plastics and Rubber Products (2010 MECS) MECS 2006 - Alumina and Aluminum...

  7. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industries in the Paper Manufacturing subsector make pulp, paper, or converted paper products. The manufacturing of these products is grouped together because they...

  8. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  9. Clean Energy Manufacturing Initiative: Increasing American Competitive...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    partnered with other agencies to launch a pilot Manufacturing Innovation Institute on additive manufacturing in Youngstown, Ohio. Following this pilot, the Energy Department...

  10. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Workshops Additive Manufacturing Workshop Advanced Qualification of Additive Manufacturing Materials Workshop Our goal is to define opportunities and research gaps within...

  11. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  12. Process systems engineering of continuous pharmaceutical manufacturing

    E-Print Network [OSTI]

    Abel, Matthew J

    2010-01-01

    Continuous manufacturing offers a number of operational and financial benefits to pharmaceutical companies. This research examines the critical blending step for continuous pharmaceutical manufacturing and the characteristics ...

  13. National Electrical Manufacturers Association (NEMA) Response...

    Office of Environmental Management (EM)

    Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI National Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI The National Electrical...

  14. Additive Manufacturing Cluster Strategy | ornl.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Cluster Strategy SHARE Additive Manufacturing Cluster Strategy As the nation's premier research laboratory, ORNL is one of the world's most capable resources...

  15. New Sensor Network Technology Increases Manufacturing Efficiency...

    Office of Environmental Management (EM)

    Sensor Network Technology Increases Manufacturing Efficiency New Sensor Network Technology Increases Manufacturing Efficiency April 11, 2013 - 12:00am Addthis EERE supported Eaton...

  16. Natural Fiber Composites: Retting, Preform Manufacture & Molding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Fiber Composites: Retting, Preform Manufacture & Molding Natural Fiber Composites: Retting, Preform Manufacture & Molding 2009 DOE Hydrogen Program and Vehicle Technologies...

  17. Low Temperature PEM Fuel Cell Manufacturing Needs

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    methods. Identify gaps in MEA manufacturing technology: How much better can we do? Note: Cost reductions realized from both material price reduction and manufacturing yield...

  18. Solid electrolyte material manufacturable by polymer processing...

    Office of Scientific and Technical Information (OSTI)

    Patent: Solid electrolyte material manufacturable by polymer processing methods Citation Details In-Document Search Title: Solid electrolyte material manufacturable by polymer...

  19. Deputy Director, Advanced Manufacturing Office

    Broader source: Energy.gov [DOE]

    This position is located in the Advanced Manufacturing Office (AMO), within the Office of Energy Efficiency and Renewable Energy (EERE). EERE leads the U.S. Department of Energy's efforts to...

  20. Manufacturing Perspective | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURING OFFICESpecial Report Management Challenges atEnergyPerspective Manufacturing

  1. Manufacturing Cost Analysis for YSZ-Based FlexCells at Pilot and Full Scale Production Scales

    SciTech Connect (OSTI)

    Scott Swartz; Lora Thrun; Robin Kimbrell; Kellie Chenault

    2011-05-01

    Significant reductions in cell costs must be achieved in order to realize the full commercial potential of megawatt-scale SOFC power systems. The FlexCell designed by NexTech Materials is a scalable SOFC technology that offers particular advantages over competitive technologies. In this updated topical report, NexTech analyzes its FlexCell design and fabrication process to establish manufacturing costs at both pilot scale (10 MW/year) and full-scale (250 MW/year) production levels and benchmarks this against estimated anode supported cell costs at the 250 MW scale. This analysis will show that even with conservative assumptions for yield, materials usage, and cell power density, a cost of $35 per kilowatt can be achieved at high volume. Through advancements in cell size and membrane thickness, NexTech has identified paths for achieving cell manufacturing costs as low as $27 per kilowatt for its FlexCell technology. Also in this report, NexTech analyzes the impact of raw material costs on cell cost, showing the significant increases that result if target raw material costs cannot be achieved at this volume.

  2. Globalization of biopharmaceutical manufacturing

    E-Print Network [OSTI]

    Pande, Rachna

    2011-01-01

    The biomanufacturing industry is changing due to increasing globalization. However, it is changing differently from other high tech industries like software/ semiconductor/ automobiles. In this study we use global ...

  3. Waste minimization assessment for a manufacturer of iron castings and fabricated sheet metal parts

    SciTech Connect (OSTI)

    Fleischman, M.; Harris, J.J.; Handmaker, A.; Looby, G.P.

    1995-08-01

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. Waste Minimization Assessment Centers (WMACs) were established at selected universities and procedures were adapted from the EPA Waste Minimization Opportunity Assessment Manual. That document has been superseded by the Facility Pollution Prevention Guide. The WMAC team at the University of Louisville performed an assessment at a plant that manufactures iron castings and fabricated sheet metal parts. Foundry operations include mixing and mold formation, core making, metal pouring, shakeout, finishing, and painting. Cutting, shaping, and welding are the principal metal fabrication operations. The team`s report, detailing findings and recommendations indicated that paint-related wastes are generated in large quantities, and that significant waste reduction and cost savings could be realized by installing a dry powder coating system or by replacing conventional air spray paint guns with high-volume low-pressure spray guns. This research brief was developed by the principal investigators and EPA`s National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title available from University City Science Center.

  4. Irradiation effects on fracture toughness of two high-copper submerged-arc welds, HSSI series 5. Volume 2, Appendices E and F

    SciTech Connect (OSTI)

    Nanstad, R.K.; Haggag, F.M.; McCabe, D.E.; Iskander, S.K.; Bowman, K.O. [Oak Ridge National Lab., TN (United States); Menke, B.H. [Materials Engineering Associates, Inc., Lanham, MD (United States)

    1992-10-01

    The Fifth Irradiation Series in the Heavy-Section Steel irradiation (HSSI) Program was aimed at obtaining a statistically significant fracture toughness data base on two weldments with high-copper contents to determine the shift and shape of the K{sub lc} curve as a consequence of irradiation. The program included irradiated Charpy V-notch impact, tensile, and drop-weight specimens in addition to compact fracture toughness specimens. Compact specimens with thicknesses of 25.4, 50.8, and 101.6 mm [1T C(T), 2T C(T), and 4T C(T), respectively] were irradiated. Additionally, unirradiated 6T C(T) and 8T C(T) specimens with the same K{sub lc} measuring capacity as the irradiated specimens were tested. The materials for this irradiation series were two weldments fabricated from special heats of weld wire with copper added to the melt. One lot of Linde 0124 flux was used for all the welds. Copper levels for the two welds are 0.23 and 0.31 wt %, while the nickel contents for both welds are 0.60 wt %. Twelve capsules of specimens were irradiated in the pool-side facility of the Oak Ridge Research Reactor at a nominal temperature of 288{degree}C and an average fluence of about 1.5 {times} 10{sup 19} neutrons/cm{sup 2} (> 1 MeV). This volume, Appendices E and F, contains the load-displacement curves and photographs of the fracture toughness specimens from the 72W weld (0.23 wt % Cu) and the 73 W weld (0.31 wt % Cu), respectively.

  5. MANUFACTURING & SERVICE OPERATIONS MANAGEMENT

    E-Print Network [OSTI]

    Whitt, Ward

    ; employee turnover; churn; agent job satisfaction; compensation; autonomy; stress; stochastic models sat- isfaction, as evidenced by high turnover, referred to as churn (Cleveland and Hash 2004). There is good reason to believe that churn can be reduced (reten- tion can be increased) by increasing employee

  6. Declaration of Concentration in Manufacturing Engineering

    E-Print Network [OSTI]

    Lin, Xi

    .0 * In addition to the courses listed above, the Manufacturing Engineering Concentration requires a ManufacturingDeclaration of Concentration in Manufacturing Engineering Return completed form to ENG in Manufacturing Engineering should complete this form, obtain the signature of their Faculty Advisor below

  7. Layered Manufacturing Sara McMains

    E-Print Network [OSTI]

    McMains, Sara

    Grossman) #12;LM vs. Conventional Manufacturing · Subtractive · Net shape · Additive #12;Conventional · Molding · Casting #12;Conventional Manufacturing · Additive ­ Combine complex sub-units ­ E.g. · WeldingLayered Manufacturing Sara McMains #12;Layered Manufacturing (LM) a.k.a. Solid Freeform Fabrication

  8. Designing a National Network for Manufacturing Innovation

    E-Print Network [OSTI]

    Designing a National Network for Manufacturing Innovation NNMI and The Additive Manufacturing Pilot Introduction · NNMI principles · Public NMMI Design · Pilot Institute on Additive Manufacturing #12;IMI Mission Process, such as Additive Manufacturing An Advanced Material ­ e.g. lightweight, low cost carbon fiber

  9. Systematically Manufacturing Success Stanley B. Gershwin

    E-Print Network [OSTI]

    Gershwin, Stanley B.

    Systematically Manufacturing Success Stanley B. Gershwin Industrial Automation Days 2007 Innovation;Manufacturing Systems Engineering · Manufacturing Systems Engineering (MSE) is a rigorous, vigorous, rapidly on the HP case below. Copyright c 2007 Stanley B. Gershwin. All rights reserved. 2 #12;Manufacturing Systems

  10. Disc Manufacturing, Inc. A QUIXOTE COMPANY

    E-Print Network [OSTI]

    Gupta, Varun

    Disc Manufacturing, Inc. A QUIXOTE COMPANY Introduction to ISO 9660, what it is, how it is implemented, and how it has been extended. Clayton Summers Copyright © 1993 by Disc Manufacturing, Inc. All rights reserved. #12;WHO IS DMI? Disc Manufacturing, Inc. (DMI) manufactures all compact disc formats (i

  11. Air cathode structure manufacture

    DOE Patents [OSTI]

    Momyer, William R. (Palo Alto, CA); Littauer, Ernest L. (Los Altos Hills, CA)

    1985-01-01

    An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.

  12. Phase II Trial of Radiosurgery to Magnetic Resonance Spectroscopy-Defined High-Risk Tumor Volumes in Patients With Glioblastoma Multiforme

    SciTech Connect (OSTI)

    Einstein, Douglas B.; Wessels, Barry; Bangert, Barbara; Fu, Pingfu; Nelson, A. Dennis; Cohen, Mark; Sagar, Stephen; Lewin, Jonathan; Sloan, Andrew; Zheng Yiran; Williams, Jordonna; Colussi, Valdir; Vinkler, Robert; Maciunas, Robert

    2012-11-01

    Purpose: To determine the efficacy of a Gamma Knife stereotactic radiosurgery (SRS) boost to areas of high risk determined by magnetic resonance spectroscopy (MRS) functional imaging in addition to standard radiotherapy for patients with glioblastoma (GBM). Methods and Materials: Thirty-five patients in this prospective Phase II trial underwent surgical resection or biopsy for a GBM followed by SRS directed toward areas of MRS-determined high biological activity within 2 cm of the postoperative enhancing surgical bed. The MRS regions were determined by identifying those voxels within the postoperative T2 magnetic resonance imaging volume that contained an elevated choline/N-acetylaspartate ratio in excess of 2:1. These voxels were marked, digitally fused with the SRS planning magnetic resonance image, targeted with an 8-mm isocenter per voxel, and treated using Radiation Therapy Oncology Group SRS dose guidelines. All patients then received conformal radiotherapy to a total dose of 60 Gy in 2-Gy daily fractions. The primary endpoint was overall survival. Results: The median survival for the entire cohort was 15.8 months. With 75% of recursive partitioning analysis (RPA) Class 3 patients still alive 18 months after treatment, the median survival for RPA Class 3 has not yet been reached. The median survivals for RPA Class 4, 5, and 6 patients were 18.7, 12.5, and 3.9 months, respectively, compared with Radiation Therapy Oncology Group radiotherapy-alone historical control survivals of 11.1, 8.9, and 4.6 months. For the 16 of 35 patients who received concurrent temozolomide in addition to protocol radiotherapeutic treatment, the median survival was 20.8 months, compared with European Organization for Research and Treatment of Cancer historical controls of 14.6 months using radiotherapy and temozolomide. Grade 3/4 toxicities possibly attributable to treatment were 11%. Conclusions: This represents the first prospective trial using selective MRS-targeted functional SRS combined with radiotherapy for patients with GBM. This treatment is feasible, with acceptable toxicity and patient survivals higher than in historical controls. This study can form the basis for a multicenter, randomized trial.

  13. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  14. Metrology for Fuel Cell Manufacturing

    SciTech Connect (OSTI)

    Stocker, Michael; Stanfield, Eric

    2015-02-04

    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  15. V1.6 Development of Advanced Manufacturing Technologies for Low Cost Hydrogen Storage Vessels

    SciTech Connect (OSTI)

    Leavitt, Mark; Lam, Patrick; Nelson, Karl M.; johnson, Brice A.; Johnson, Kenneth I.; Alvine, Kyle J.; Ruiz, Antonio; Adams, Jesse

    2012-10-01

    The goal of this project is to develop an innovative manufacturing process for Type IV high-pressure hydrogen storage vessels, with the intent to significantly lower manufacturing costs. Part of the development is to integrate the features of high precision AFP and commercial FW. Evaluation of an alternative fiber to replace a portion of the baseline fiber will help to reduce costs further.

  16. Global Influences on UK Manufacturing Prices

    E-Print Network [OSTI]

    Coutts, Ken; Norman, Neville R.

    2004-06-16

    being the index of production to an index of the number of employed persons. We further disaggregate costs by separating unit labour costs, WUC and materials prices, PMAT5. lp = a0 + a1t + a2lwuc + a3 lpmat + a4 lpm + u (3) Finally, we... within the sector. Others, like mechanical equipment, though a large sector of manufacturing, have a much wider dispersion of firm size. Chemicals and motor vehicles both have a high percentage of foreign-owned plant, while firms in clothing and textiles...

  17. Strengthening Sustainable Manufacturing in The White House, Environmental Protection Agency

    E-Print Network [OSTI]

    manufacturing. Topics of discussion will include sustainable manufacturing, lean manufacturing, workforce issuesStrengthening Sustainable Manufacturing in Indiana The White House, Environmental Protection Agency to participate in an event with Matt Bogoshian, to discuss Sustainable Manufacturing, which was featured

  18. VOLUME 82, NUMBER 3 P H Y S I C A L R E V I E W L E T T E R S 18 JANUARY 1999 High Energy Resolution Bolometers for Nuclear Physics and X-Ray Spectroscopy

    E-Print Network [OSTI]

    efficiency, since only a narrow band of energy can be analyzed at a time. The complementary energy dispersiveVOLUME 82, NUMBER 3 P H Y S I C A L R E V I E W L E T T E R S 18 JANUARY 1999 High Energy Resolution Bolometers for Nuclear Physics and X-Ray Spectroscopy A. Alessandrello,1 J. W. Beeman,2 C

  19. Power Quality from the Manufacturer’s Standpoint 

    E-Print Network [OSTI]

    McEachern, A.

    1989-01-01

    Power quality is an unstable field (if you'll pardon the double meaning). It's in its infancy; there isn't general agreement on much, not even terminology. As an instrument manufacturer in the field, I'm particularly concerned with two philosophical...

  20. Volume Comparison

    Gasoline and Diesel Fuel Update (EIA)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustments (Billion Cubic Feet) Wyoming963 1.969 1.979Coal Consumers inYear JanSalesa.E. GreatCSV FileVolume

  1. Application and reliability of change-point analyses for detecting a defective stage in ingrated cicuit manufacturing

    E-Print Network [OSTI]

    Besse, Philippe

    cicuit manufacturing P. Besse , C. Le Gall1 Motorola Semiconducteurs S.A.S. Avenue Eisenhower, 31023 a defective stage within a manufacturing process when the existence of a failure is only known at the end of the process. It was developed in the context of integrated circuit manufacturing, where low costs and high

  2. Device Architecture Simplification of Laser Pattering in High-Volume Crystalline Silicon Solar Cell Fabrication using Intensive Computation for Design and Optimization

    SciTech Connect (OSTI)

    Grupp Mueller, Guenther; Herfurth, Hans; Dunham, Scott; Xu, Baomin

    2013-11-15

    Prices of Si based solar modules have been continuously declining in recent years. Goodrich is pointing out that a significant portion of these cost reductions have come about due to ?economies of scale? benefits, but there is a point of diminishing returns when trying to lower cost by simply expanding production capacity [1]. Developing innovative high volume production technologies resulting in an increase of conversion efficiency without adding significant production cost will be necessary to continue the projected cost reductions. The Foundational Program to Advance Cell Efficiency (F-PACE) is seeking to achieve this by closing the PV efficiency gap between theoretical achievable maximum conversion efficiency - 29% for c-Si - and the current typical production - 18.5% for a typical full area back contact c-Si Solar cell ? while targeting a module cost of $0.50/Watt . The research conducted by SolarWorldUSA and it?s partners within the FPACE framework focused on the development of a Hybrid metal-wrap-through (MWT) and laser-ablated PERC solar cell design employing a extrusion metallization scheme to achieve >20% efficient devices. The project team was able to simulate, develop and demonstrate the technologies necessary to build p-type MWT PERC cells with extruded front contacts. Conversion efficiencies approaching 20% were demonstrated and a path for further efficiency improvements identified. A detailed cost of ownership calculation for such a device was based on a NREL cost model and is predicting a $/Watt cost below 85 cents on a 180 micron substrate. Several completed or planned publications by SolarWorldUSA and our partners are based on the research conducted within this project and are adding to a better understanding of the involved technologies and materials. Several aspects and technologies of the proposed device have been assessed in regards to technical effectiveness and economic feasibility. It has been shown in a pilot demonstration with wafer thicknesses down to 120 micron that further wafer thickness reduction is only economically viable if handling and contact formation limitations are addressed simultaneously. Furthermore the project partners assessed and demonstrated the feasibility of processing wafers with vias connecting front and back sides through a PERC cell process and aligning and connecting those vias with a non-contact metallization. A close cooperation between industry and institutes of higher education in the Pacific Northwest as shown in this project is of direct benefit to the public and is contributing to the education of the next generation of PV engineers and scientist.

  3. Preparing for a Water Emergency A tool for food processors, food manufacturers,

    E-Print Network [OSTI]

    Danforth, Bryan Nicholas

    an emergency shut-down procedure for a water supply emergency? Have employees been trained and havePreparing for a Water Emergency A tool for food processors, food manufacturers, and other large volume water users to be better prepared for water shortage and contamination emergencies Good business

  4. Manufacturing Energy and Carbon Footprints 

    E-Print Network [OSTI]

    Brueske, S.; Lorenz, T.

    2012-01-01

    Significant opportunities exist for improving energy efficiency in U.S. manufacturing. A first step in realizing these opportunities is to identify how industry is using energy. Where does it come from? What form is it in? Where is it used? How much...

  5. Heat treating of manufactured components

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN)

    2012-05-22

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material is disclosed. The system typically includes an insulating vessel placed within a microwave applicator chamber. A moderating material is positioned inside the insulating vessel so that a substantial portion of the exterior surface of each component for heat treating is in contact with the moderating material.

  6. Additive manufacturing method of producing

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing method of producing silver or copper tracks on polyimide film Problem/stripping) using an additive process support by a novel bio- degradable photo-initiator package. technology. Building on previous work by Hoyd- Gigg Ng et al. [1,2], Heriot-Watt has developed an additive film

  7. Petrick Technology Trends Of Manufacturing

    E-Print Network [OSTI]

    production increased productivity during the Industrial Revolution when it replaced workers performing manufacturing will become commercially competitive across a wide range of industries and will support the use been revolutionizing industrial sectors for more than 200 years. We have seen the way mechanized

  8. A distributed computing environment for volume visualization 

    E-Print Network [OSTI]

    Barua, Sandip Pannalal

    1992-01-01

    in computer-aided instruction, and can be expected to be widely used in medical classrooms in the near future. Figure Remot W kststloos High Bandwidth I Li& I I I I I High Performance Computer Fig. 2. A real-time multi-user environment 2 could... Page Volume Rendering Time 48 Normalized and Processor Performance Compensated Volume Ren- dering Time 49 III Computation Overhead - Ray Trace Phase 51 IV Computation Overhead - Volume Build Phase . 51 CHAPTER I INTRODUCTION I. A Scientific...

  9. 2004-01-0628 Fatigue Life Comparisons of Competing Manufacturing

    E-Print Network [OSTI]

    Fatemi, Ali

    knuckles. In light of the high volume of forged steel vehicle components, the forging process components. Lee(2) evaluated fatigue strength for truck axle housing, crankshaft, leaf spring, torque

  10. High Flux Ti Nanofiltration Membrane

    Broader source: Energy.gov (indexed) [DOE]

    heat exchangers. Success would lead to a US-manufactured high performance nano-ceramic coating that could be exported and contribute to the growth of the US manufacturing sector of...

  11. Productization and Manufacturing Scaling of High-Efficiency Solar Cell and Module Products Based on a Disruptive Low-Cost, Mono-Crystalline Technology: Final Technical Progress Report, April 1, 2009 - December 30, 2010

    SciTech Connect (OSTI)

    Fatemi, H.

    2012-07-01

    Final report for PV incubator subcontract with Solexel, Inc. The purpose of this project was to develop Solexel's Unique IP, productize it, and transfer it to manufacturing. Silicon constitutes a significant fraction of the total solar cell cost, resulting in an industry-wide drive to lower silicon usage. Solexel's disruptive Solar cell structure got around these challenges and promised superior light trapping, efficiency and mechanical strength, despite being significantly thinner than commercially available cells. Solexel's successful participation in this incubator project became evident as the company is now moving into commercial production and position itself to be competitive for the next Technology Pathway Partnerships (TPP) funding opportunity.

  12. Elastomeric member and method of manufacture therefor

    DOE Patents [OSTI]

    Hoppie, Lyle O. (Birmingham, MI)

    1985-01-01

    An energy storage device (10) is disclosed consisting of a stretched elongated elastomeric member (16) disposed within a tubular housing (14), which elastomeric member (16) is adapted to be torsionally stressed to store energy. The elastomeric member (16) is configured in the relaxed state with a uniform diameter body section (74), and transition end sections (76, 78), attached to rigid end piece assemblies (22, 24) of a lesser diameter. The profile and deflection characteristic of the transition sections (76, 78) are such that upon stretching of the elastomeric member (16), a substantially uniform diameter assembly results, to minimize the required volume of the surrounding housing (14). Each of the transition sections (76, 78) are received within and bonded to a woven wire mesh sleeve (26, 28) having helical windings at a particular helix angle to control the deflection of the transition section. Each sleeve (26, 28) also contracts with the contraction of the associated transition section to maintain the bond therebetween. During manufacture, the sleeves (26, 28) are forced against a forming surface and bonded to the associated transition section (76, 78) to provide the correct profile and helix angle.

  13. Elastomeric member and method of manufacture therefor

    DOE Patents [OSTI]

    Hoppie, L.O.

    1985-12-10

    An energy storage device is disclosed consisting of a stretched elongated elastomeric member disposed within a tubular housing, which elastomeric member is adapted to be torsionally stressed to store energy. The elastomeric member is configured in the relaxed state with a uniform diameter body section, and transition end sections, attached to rigid end piece assemblies of a lesser diameter. The profile and deflection characteristic of the transition sections are such that upon stretching of the elastomeric member, a substantially uniform diameter assembly results, to minimize the required volume of the surrounding housing. Each of the transition sections are received within and bonded to a woven wire mesh sleeve having helical windings at a particular helix angle to control the deflection of the transition section. Each sleeve also contracts with the contraction of the associated transition section to maintain the bond therebetween. During manufacture, the sleeves are forced against a forming surface and bonded to the associated transition section to provide the correct profile and helix angle. 12 figs.

  14. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  15. FACT SHEET: 48C MANUFACTURING TAX CREDITS

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Energy Manufacturing Tax Credit Program is helping build a robust U.S. manufacturing capacity to supply clean energy projects with American-made parts and equipment. On February 7,...

  16. Manufacturing Metallic Parts with Designed Mesostructure

    E-Print Network [OSTI]

    material geometry: ­ Thin walls ­ Angled trusses ­ Small channels · What is our answer? ­ 3DP of metal? · Preliminary results - characteristic cellular material geometry: ­ Thin walls ­ Angled trusses ­ Small Cellular Material Manufacturing Stochastic Cellular Material Manufacturing (Hydro / Alcan / Combal Process

  17. Benefits and Barriers of Smart Manufacturing 

    E-Print Network [OSTI]

    Trombley, D.; Rogers, E.

    2014-01-01

    Decision makers in the industrial sector have only recently started to realize the potential of smart manufacturing to transform manufacturing. The potential gains in efficiency at the process and supply-chain level are still largely unknown...

  18. Creation and sustainment of manufacturing technology roadmaps

    E-Print Network [OSTI]

    Grillon, Louis S

    2012-01-01

    Manufacturing technology roadmaps align manufacturing capability development to product development and the driving business need. Roadmaps allow an executable business strategy to be communicated to all levels of an ...

  19. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  20. Manufacturing Planning and Control Stephen C. Graves

    E-Print Network [OSTI]

    Graves, Stephen C.

    1 Manufacturing Planning and Control Stephen C. Graves Massachusetts Institute of Technology November 1999 Manufacturing planning and control entails the acquisition and allocation of limited, planning and control problems are inherently optimization problems, where the objective is to develop

  1. Department of Manufacturing & Construction Engineering Technology (MCET)

    E-Print Network [OSTI]

    Hamburger, Peter

    Department of Manufacturing & Construction Engineering Technology (MCET) Position title professional/industrial experience and teaching experience are desired. Additional expectations include, and community is also required. Description of the department: The Department of Manufacturing & Construction

  2. Solid Oxide Fuel Cell Manufacturing Overview

    E-Print Network [OSTI]

    Solid Oxide Fuel Cell Manufacturing Overview Hydrogen and Fuel Cell Technologies Manufacturing R Reserved. 3 The Solid Oxide Fuel Cell Electrochemistry #12;Copyright © 2011 Versa Power Systems. All Rights

  3. INFORMATION SYSTEMS SUPPORT FOR MANUFACTURING PROCESSES

    E-Print Network [OSTI]

    activities. The feature overlapping of production planning and quality control between both systems raises and distribution (Merrit1999) and have extend their scope to support quality control and production tracking: Manufacturing Enterprises, Enterprise Resource Planning, Manufacturing Execution Systems, Discrete Processes

  4. Objective assessment of manufacturing technology investments

    E-Print Network [OSTI]

    Rothman, Craig Jeremy

    2012-01-01

    Amgen is a biotechnology company with manufacturing plants throughout the world. New manufacturing technologies are constantly being developed and implemented in order to address cost, quality, regulation, and competitive ...

  5. Normal and refractory concretes for LMFBR applications. Volume 1. Review of literature on high-temperature behavior of portland cement and refractory concretes. Final report

    SciTech Connect (OSTI)

    Bazant, Z.P.; Chern, J.C.; Abrams, M.S.; Gillen, M.P.

    1982-06-01

    The extensive literature on the properties and behavior at elevated temperature of portland cement concrete and various refractory concretes was reviewed to collect in concise form the physical and chemical properties of castable refractory concretes and of conventional portland cement concretes at elevated temperature. This survey, together with an extensive bibliography of source documents, is presented in Volume 1. A comparison was made of these properties, the relative advantages of the various concretes was evaluated for possible liquid metal fast breeder reactor applications, and a selection was made of several materials of interest for such applications. Volume 2 concludes with a summary of additional knowledge needed to support such uses of these materials together with recommendations on research to provide that knowledge.

  6. Commercial Demonstration of the Manufactured Aggregate Processing Technology Utilizing Spray Dryer Ash

    SciTech Connect (OSTI)

    Milton Wu; Paul Yuran

    2006-12-31

    Universal Aggregates LLC (UA) was awarded a cost sharing Co-operative Agreement from the Department of Energy (DOE) through the Power Plant Improvement Initiative Program (PPII) to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia in October 2001. The Agreement was signed in November 2002. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the UA share is $12.3 million (63%). The original project team consists of UA, SynAggs, LLC, CONSOL Energy Inc. and P. J. Dick, Inc. Using 115,000 ton per year of spray dryer ash (SDA), a dry FGD by-product from the power station, UA will produce 167,000 tons of manufactured lightweight aggregate for use in production of concrete masonry units (CMU). Manufacturing aggregate from FGD by-products can provide an economical high-volume use and substantially expand market for FGD by-products. Most of the FGD by-products are currently disposed of in landfills. Construction of the Birchwood Aggregate Facility was completed in March 2004. Operation startup was begun in April 2004. Plant Integration was initiated in December 2004. Integration includes mixing, extrusion, curing, crushing and screening. Lightweight aggregates with proper size gradation and bulk density were produced from the manufacturing aggregate plant and loaded on a stockpile for shipment. The shipped aggregates were used in a commercial block plant for CMU production. However, most of the production was made at low capacity factors and for a relatively short time in 2005. Several areas were identified as important factors to improve plant capacity and availability. Equipment and process control modifications and curing vessel clean up were made to improve plant operation in the first half of 2006. About 3,000 tons of crushed aggregate was produced in August 2006. UA is continuing to work to improve plant availability and throughput capacity and to produce quality lightweight aggregate for use in commercial applications.

  7. Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology to Identify Potential Reductions in Utility and Process Energy Consumption Solutia: Massachusetts Chemical...

  8. Advanced Manufacturing Office Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office Overview mwrfworkshopjuly2012.pdf More Documents & Publications Microwave and Radio Frequency Workshop Manufacturing Demonstration Facility Workshop...

  9. Webinar: Additive Manufacturing for Fuel Cells

    Office of Energy Efficiency and Renewable Energy (EERE)

    Video recording and text version of the webinar titled "Additive Manufacturing for Fuel Cells," originally presented on February 11, 2014.

  10. Manufacturing Licenses Available | Tech Transfer | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    201102675) 200701900 Robust Digital Valve for Prosthetic Finger, Microsurgery, Robotics (Related ID 200701983, 200802088) 200701972 Manufacturing Biodiesel from...

  11. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    OFFICE Industrial Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Development of an Open Architecture, Widely Applicable Smart...

  12. $23.5 Million Investment in Innovative Manufacturing Projects...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    23.5 Million Investment in Innovative Manufacturing Projects Supports the New Clean Energy Manufacturing Initiative 23.5 Million Investment in Innovative Manufacturing Projects...

  13. AMO Industry Day Workshop, February 25th, Targets Smart Manufacturing...

    Office of Environmental Management (EM)

    for Manufacturing, it is a network data-driven process that combines innovative automation and advanced sensing and control. Smart Manufacturing can integrate manufacturing...

  14. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    shape part, e.g. , additive manufacturing, Transactions offace operations. Additive manufacturing of metal componentsenvironmen- tal merits of additive manufacturing relative to

  15. Additive Manufacturing in China: Aviation and Aerospace Applications (Part 2)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    Analysis May 2013 Additive Manufacturing in China: Aviationan overview of China’s additive manufacturing industry wasmilitary achievements in additive manufacturing. 2 Initial

  16. Machine Tool Design and Operation Strategies for Green Manufacturing

    E-Print Network [OSTI]

    2010-01-01

    machine tool during its manufacture and use, respectively.calculator” related to part manufacture which allowed thecycle, such as its manufacture, are neglected. Furthermore,

  17. Wind Manufacturing and Supply Chain | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing and Supply Chain Wind Manufacturing and Supply Chain The U.S. Department of Energy (DOE) works with wind technology suppliers to promote advanced manufacturing...

  18. Opportunities and Challenges to Sustainable Manufacturing and CMP

    E-Print Network [OSTI]

    Dornfeld, David

    2009-01-01

    The Case for Manufacturing,” European Commission,Wedges for Implementing Green Manufacturing,” Trans.North American Manufacturing Research Institute, 2007, vol.

  19. Vehicle Manufacturing Futures in Transportation Life-cycle Assessment

    E-Print Network [OSTI]

    Chester, Mikhail; Horvath, Arpad

    2011-01-01

    transportation vehicle manufacturing results are developedBERKELEY Vehicle Manufacturing Futures in TransportationAugust 2011 Vehicle Manufacturing Futures in Transportation

  20. CMP Modeling as a part of Design for Manufacturing

    E-Print Network [OSTI]

    Shantanu Tripathi; Adrien Monvoisin; Fiona Doyle; Dornfeld, David

    2007-01-01

    and the Laboratory for Manufacturing and Sustainability (IEEE Trans. Semiconductor Manufacturing, 232 (2002) [4] J.J.a part of Design for Manufacturing Shantanu Tripathi, Adrien

  1. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA) Place: San Bruno, California Zip:...

  2. Additive Manufacturing in China: Aviation and Aerospace Applications (Part 2)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    Analysis May 2013 Additive Manufacturing in China: Aviationof China’s additive manufacturing industry was presented. Inroles in addi- tive manufacturing (AM) development and

  3. Precision Manufacturing of Imprint Rolls for the Roller Imprinting Process

    E-Print Network [OSTI]

    Vijayaraghavan, Athulan; Dornfeld, David A; Kim, Chang-Ju

    2008-01-01

    Fugl, J. ; “ ;Precision Manufacturing Methods of Inserts forD. E. ; Precision Manufacturing, 1 st Edition; Springer. [In: CIRP Annals – Manufacturing Technology; pp. 73-76. [

  4. Machine Tool Design and Operation Strategies for Green Manufacturing

    E-Print Network [OSTI]

    2010-01-01

    E. , 2007, Precision Manufacturing, Springer, New York, pp.Environment, CIRP Annals - Manufacturing Technology, Vol.Environment, CIRP Annals - Manufacturing Technology, Vol.

  5. Additive Manufacturing in China: Threats, Opportunities, and Developments (Part I)

    E-Print Network [OSTI]

    ANDERSON, Eric

    2013-01-01

    application of additive manufacturing in China’s aviationAnalysis May 2013 Additive Manufacturing in China: Threats,of China’s additive manufacturing industry is presented,

  6. Integrated Sustainability Analysis of Atomic Layer Deposition for Microelectronics Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris Yingchun; David Dornfeld

    2010-01-01

    and the Environment. Journal of Manufacturing Science andthe Environmental Impact of Manufacturing and Sustainabilityfor Microelectronics Manufacturing Chris Y. Yuan e-mail:

  7. Statistical Methods for Enhanced Metrology in Semiconductor/Photovoltaic Manufacturing

    E-Print Network [OSTI]

    Zeng, Dekong

    2012-01-01

    maps in semiconductor manufacturing. ” Pattern Recognit.Third ISMI Symposium on Manufacturing Effectiveness. Austin,thickness in semiconductor manufacturing. In Proceedings of

  8. Energy Manufacturing Matthew Realff and Steven Danyluk

    E-Print Network [OSTI]

    Das, Suman

    Energy Manufacturing Matthew Realff and Steven Danyluk Georgia Institute of Technology This white Foundation and held in Arlington VA, on March 24-25, 2009 on Energy Manufacturing. The workshop attendees participated in discussions and presented their views on energy manufacturing and the presentations

  9. e! Science News Semiconductor manufacturing technique holds

    E-Print Network [OSTI]

    Rogers, John A.

    e! Science News Semiconductor manufacturing technique holds promise for solar energy PublishedSemiconductor manufacturing technique holds promise for solar energy | e! Science News 5/26/2010http semiconductor manufacturing method pioneered at the University of Illinois, the future of solar energy just got

  10. Mechanics and Design, Manufacturing Professor Hani Naguib

    E-Print Network [OSTI]

    Sun, Yu

    Mechanical and Industrial Engineering Manufacturing What is Manufacturing? The transformation of materials Mechatronics Robotics Assembly Quality Management Raw Materials Fundamental ManagementAutomation #12;U n i v eMechanics and Design, Manufacturing Professor Hani Naguib #12;U n i v e r s i t y o f T o r o n t o

  11. Pseudomonas fluorescens -A robust manufacturing platform

    E-Print Network [OSTI]

    Lebendiker, Mario

    Pseudomonas fluorescens -A robust manufacturing platform Reprinted from July/August 2004 Speciality at efficient- ly transporting single chain antibodies and other mammalian-derived proteins. In addition production. Dowpharma, a contract manufacturing services unit of Dow Chemical, has developed a manufacturing

  12. Additive manufacturing of metallic tracks on

    E-Print Network [OSTI]

    Painter, Kevin

    Additive manufacturing of metallic tracks on green ceramic/dielectrics Problem this technology (note: may require additional tooling/ set up time) · Rapid Prototyping & small scale manufacture microelectronics such as manufacture of LTCC ceramic/ Dielectric antenna and rapid PCB prototyping or repair

  13. ICME & MGI Big Area Additive Manufacturing

    E-Print Network [OSTI]

    ICME & MGI · Big Area Additive Manufacturing · Neutron Characterization for AM · Materials problems in additive manu- facturing (AM). Additive manufacturing, or three-dimensional (3-D) printing of the world's most advanced neu- tron facilities, the HFIR and SNS, to characterize additive manufactured

  14. Manufacturability-Aware Physical Layout Optimizations

    E-Print Network [OSTI]

    Pan, David Z.

    Manufacturability-Aware Physical Layout Optimizations David Z. Pan and Martin D. F. Wong Dept VLSI design is greatly challenged by the growing interdependency between manufacturing and design. Existing approaches in design for manufacturability (DFM) are still mostly post design, rather than during

  15. Polymer PPolymer P ME 4210: Manufactur

    E-Print Network [OSTI]

    Colton, Jonathan S.

    Polymer PPolymer P verver ME 4210: Manufactur Prof. J.S. ProcessingProcessing r. 1r. 1 ring Processes and Engineering Colton © GIT 2009 1 #12;ExtruExtru ME 4210: Manufactur Prof. J.S. uderuder ring Processes and Engineering Colton © GIT 2009 2 #12;E t dExtruder ME 4210: Manufactur Prof. J.S. d dir and die

  16. EFFECTIVE STRUCTURAL HEALTH MONITORING WITH ADDITIVE MANUFACTURING

    E-Print Network [OSTI]

    Boyer, Edmond

    will be presented for components that can be processed by additive manufacturing (AM) or 3D printing. The origin structures. KEYWORDS : structural health monitoring methodology, 3D printing, additive manufacturing, fatigue, intelligent structure INTRODUCTION Additive manufacturing (AM), also known as 3D Printing or Rapid

  17. MANUFACTURING LOGISTICS RESEARCH: TAXONOMY AND DIRECTIONS

    E-Print Network [OSTI]

    Wu, David

    MANUFACTURING LOGISTICS RESEARCH: TAXONOMY AND DIRECTIONS S. DAVID WU Lehigh University, Bethlehem research directions and opportunities in manufacturing logistics based on recommendations from an NSF in manufacturing logistics by the physical entities (systems) involved, the level-of-abstraction, the focus

  18. Method for anisotropic etching in the manufacture of semiconductor devices

    DOE Patents [OSTI]

    Koontz, Steven L. (Seabrook, TX); Cross, Jon B. (Santa Fe, NM)

    1993-01-01

    Hydrocarbon polymer coatings used in microelectronic manufacturing processes are anisotropically etched by atomic oxygen beams (translational energies of 0.2-20 eV, preferably 1-10 eV). Etching with hyperthermal (kinetic energy>1 eV) oxygen atom species obtains highly anisotropic etching with sharp boundaries between etched and mask-protected areas.

  19. Managing Energy Efficiency in Manufacturing Processes Implementing Energy Performance in

    E-Print Network [OSTI]

    Boyer, Edmond

    Managing Energy Efficiency in Manufacturing Processes ­ Implementing Energy Performance and unsecured energy supply are topics that become increasingly important in today's society. Although renewable energy technologies may be a long-term solution, more efficient energy use potentially makes a high

  20. Stay informed with current announcements from the Advanced Manufacturing Office (AMO).

    Broader source: Energy.gov [DOE]

    Lawrence Livermore National Laboratory Leads DOE’s New HPC for Manufacturing Program Lawrence Livermore National Laboratory (LLNL) is collaborating with Lawrence Berkeley and Oak Ridge National Laboratories (LBNL and ORNL) to lead a new US Department of Energy (DOE) program designed to fund and foster public-private R&D projects that enhance US competitiveness in clean energy manufacturing. The High Performance Computing for Manufacturing Program (HPC4Mfg) was announced by David Danielson, DOE assistant secretary for Energy Efficiency and Renewable Energy, during the third annual American Energy and Manufacturing Competitiveness Summit (AEMC).

  1. Manufacturing

    Office of Environmental Management (EM)

    1 - 100 per ton of CO2e based on emissions in 2009. The range is partly to do discount rate 458 assumptions and partly due to assumptions about future events. Without emissions...

  2. Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i nAand DOE Safetyof Energy ThisSites | DepartmentRebate Program

  3. OSGeo Journal Volume 8 Volume 8 Contents

    E-Print Network [OSTI]

    Michalak, Anna M.

    #12;#12;OSGeo Journal Volume 8 Volume 8 Contents Editorial 2 From the Editor From the Editor OSGeo has just past its 5th birthday, along with this 8th volume of the OSGeo Journal- nificantly, several top papers from the FOSS4G 2009 con- ference event held in Sydney, Australia. The Journal

  4. Method for automatically evaluating a transition from a batch manufacturing technique to a lean manufacturing technique

    DOE Patents [OSTI]

    Ivezic, Nenad; Potok, Thomas E.

    2003-09-30

    A method for automatically evaluating a manufacturing technique comprises the steps of: receiving from a user manufacturing process step parameters characterizing a manufacturing process; accepting from the user a selection for an analysis of a particular lean manufacturing technique; automatically compiling process step data for each process step in the manufacturing process; automatically calculating process metrics from a summation of the compiled process step data for each process step; and, presenting the automatically calculated process metrics to the user. A method for evaluating a transition from a batch manufacturing technique to a lean manufacturing technique can comprise the steps of: collecting manufacturing process step characterization parameters; selecting a lean manufacturing technique for analysis; communicating the selected lean manufacturing technique and the manufacturing process step characterization parameters to an automatic manufacturing technique evaluation engine having a mathematical model for generating manufacturing technique evaluation data; and, using the lean manufacturing technique evaluation data to determine whether to transition from an existing manufacturing technique to the selected lean manufacturing technique.

  5. Manufacturing Demonstration Facility Low-Cost Carbon Fiber Available to US Manufacturers

    E-Print Network [OSTI]

    commercialization and manufacturing barriers and realize the strength and energy saving benefits of these new

  6. Northwest Energy Efficient Manufactured Housing Program Specification Development

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2013-02-01

    The DOE research team Building America Partnership for Improved Residential Construction (BA-PIRC), Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Home Program (NEEM) program administrator, collaborated to research a new specification that would reduce the energy requirements of a NEEM home.This research identified and developed combinations of cost-effective high performance building assemblies and mechanical systems that can readily can be deployed in the manufacturing setting that reduce energy used for space conditioning, water heating and lighting by 50% over the present NEEM specifications.

  7. Systematic Design of Modular Products at Telemechanique Daniel E. Whitney, Liaison Scientist, Manufacturing

    E-Print Network [OSTI]

    Whitney, Daniel

    , Manufacturing Summary Telemechanique designs, builds, sells, and uses internally a wide variety of automation business of providing computer- integrated manufacturing systems. They are generally highly engineered as well as the focus of my visit. Because the products it sells are used in automation systems that make

  8. Oak Ridge Centers for Manufacturing Technology - The Manufacturing Skills Campus

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power Administration wouldMass mapSpeeding access to scienceSpeeding accessScientificandThe Manufacturing Skills

  9. Twenty-second water reactor safety information meeting. Volume 2: Severe accident research, thermal hydraulic research for advanced passive LWRs, high-burnup fuel behavior

    SciTech Connect (OSTI)

    Monteleone, S. [comp.

    1995-04-01

    This three-volume report contains papers presented at the Twenty-Second Water Reactor Safety Information Meeting held at the Bethesda Marriott Hotel, Bethesda, Maryland, during the week of October 24-26, 1994. The papers are printed in the order of their presentation in each session and describe progress and results of programs in nuclear safety research conducted in this country and abroad. Foreign participation in the meeting included papers presented by researchers from Finland, France, Italy, Japan, Russia, and United Kingdom. The titles of the papers and the names of the authors have been updated and may differ from those that appeared in the final program of the meeting.

  10. A framework for training workers in contemporary manufacturing environments

    E-Print Network [OSTI]

    Kaber, David B.

    A framework for training workers in contemporary manufacturing environments ARUNKUMAR PENNATHUR MCMULKIN and DILEEP SULE Abstract. Manufacturing experiments with full automation for manufacturing. It is now widely accepted that humans are vital to efficient and effective operation of manufacturing

  11. Carbon fiber manufacturing via plasma technology

    DOE Patents [OSTI]

    Paulauskas, Felix L. (Knoxville, TN); Yarborough, Kenneth D. (Oak Ridge, TN); Meek, Thomas T. (Knoxville, TN)

    2002-01-01

    The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

  12. A Review of Engineering Research in Sustainable Manufacturing

    E-Print Network [OSTI]

    2013-01-01

    64] USEPA, 2003, “Lean Manufacturing and the Environment:use the benefits of lean manufacturing principles to improve

  13. A Three Dimensional System Approach for Environmentally Sustainable Manufacturing

    E-Print Network [OSTI]

    Yuan, Chris; Zhai, Qiang; Dornfield, David

    2012-01-01

    determining the sustainability performance of manufacturingcan improve the sustainability performance of manufacturing.for measuring sustainability performance of a manufacturing

  14. Celgard US Manufacturing Facilities Initiative for Lithium-ion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Celgard US Manufacturing Facilities Initiative for Lithium-ion Battery Separator Celgard US Manufacturing Facilities Initiative for...

  15. Advanced Manufacturing Office, U.S. Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    materials Advanced Manufacturing Office Advanced Manufacturing Office Battery and Supercapacitors: A technology capable of transforming many industries including vehicles systems...

  16. Advances in Lung Volume

    E-Print Network [OSTI]

    Jones, Michelle

    Advances in Lung Volume Reduction Surgery The Ohio University Medical Center Lung Volume Reduction LungVolumeReductionSurgery Spring 2010 © 2010 The Ohio State University Medical Center ­ 04 Consult Ohio State's #12;The Ohio State University Medical Center Lung Volume Reduction Surgery Patient

  17. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1993-02-02

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1,300 to 2,000 C by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO[sub 2]. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  18. Process for manufacturing tantalum capacitors

    DOE Patents [OSTI]

    Lauf, Robert J. (Oak Ridge, TN); Holcombe, Cressie E. (Knoxville, TN); Dykes, Norman L. (Oak Ridge, TN)

    1993-01-01

    A process for manufacturing tantalum capacitors in which microwave energy is used to sinter a tantalum powder compact in order to achieve higher surface area and improved dielectric strength. The process comprises cold pressing tantalum powder with organic binders and lubricants to form a porous compact. After removal of the organics, the tantalum compact is heated to 1300.degree. to 2000.degree. C. by applying microwave radiation. Said compact is then anodized to form a dielectric oxide layer and infiltrated with a conductive material such as MnO.sub.2. Wire leads are then attached to form a capacitor to said capacitor is hermetically packaged to form the finished product.

  19. Additive Manufacturing: Technology and Applications

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirley Ann JacksonDepartment| DepartmentAL/FAL 99-01 More5,AchievingSeptemberAdditive Manufacturing:

  20. Sol-Gel Manufactured Energetic Materials

    DOE Patents [OSTI]

    Simpson, Randall L. (Livermore, CA); Lee, Ronald S. (Livermore, CA); Tillotson, Thomas M. (Tracy, CA); Hrubesh, Lawrence W. (Pleasanton, CA); Swansiger, Rosalind W. (Livermore, CA); Fox, Glenn A. (Livermore, CA)

    2005-05-17

    Sol-gel chemistry is used for the preparation of energetic materials (explosives, propellants and pyrotechnics) with improved homogeneity, and/or which can be cast to near-net shape, and/or made into precision molding powders. The sol-gel method is a synthetic chemical process where reactive monomers are mixed into a solution, polymerization occurs leading to a highly cross-linked three dimensional solid network resulting in a gel. The energetic materials can be incorporated during the formation of the solution or during the gel stage of the process. The composition, pore, and primary particle sizes, gel time, surface areas, and density may be tailored and controlled by the solution chemistry. The gel is then dried using supercritical extraction to produce a highly porous low density aerogel or by controlled slow evaporation to produce a xerogel. Applying stress during the extraction phase can result in high density materials. Thus, the sol-gel method can be used for precision detonator explosive manufacturing as well as producing precision explosives, propellants, and pyrotechnics, along with high power composite energetic materials.

  1. Sol-gel manufactured energetic materials

    DOE Patents [OSTI]

    Simpson, Randall L.; Lee, Ronald S.; Tillotson, Thomas M.; Hrubesh, Lawrence W.; Swansiger, Rosalind W.; Fox, Glenn A.

    2003-12-23

    Sol-gel chemistry is used for the preparation of energetic materials (explosives, propellants and pyrotechnics) with improved homogeneity, and/or which can be cast to near-net shape, and/or made into precision molding powders. The sol-gel method is a synthetic chemical process where reactive monomers are mixed into a solution, polymerization occurs leading to a highly cross-linked three dimensional solid network resulting in a gel. The energetic materials can be incorporated during the formation of the solution or during the gel stage of the process. The composition, pore, and primary particle sizes, gel time, surface areas, and density may be tailored and controlled by the solution chemistry. The gel is then dried using supercritical extraction to produce a highly porous low density aerogel or by controlled slow evaporation to produce a xerogel. Applying stress during the extraction phase can result in high density materials. Thus, the sol-gel method can be used for precision detonator explosive manufacturing as well as producing precision explosives, propellants, and pyrotechnics, along with high power composite energetic materials.

  2. SEPTEMBER 2011 VOLUME 4 NUMBER 3 IJSTHZ (ISSN 1939-1404) SPECIAL ISSUE ON HIGH PERFORMANCE COMPUTING IN EARTH OBSERVATION AND REMOTE SENSING

    E-Print Network [OSTI]

    Plaza, Antonio J.

    1939-1404) SPECIAL ISSUE ON HIGH PERFORMANCE COMPUTING IN EARTH OBSERVATION AND REMOTE SENSING Foreword to the Special Issue on High Performance Computing in Earth Observation and Remote Sensing .................................... ................................................................ C. A. Lee, S. D. Gasster, A. Plaza, C.-I Chang, and B. Huang 508 High Performance Computing

  3. VOLUME 57, NUMBER 23 PHYSICAL REVIEW LETTERS 8 DECEMBER 1986 Intranuclear N-N Collision Model for the Production of High-Energy

    E-Print Network [OSTI]

    Bertsch George F.

    Physics, Michigan State University, East Lansing, Michigan 48824 (Received 1 October 1986) High-energy y rays for the Production of High-Energy Gamma Rays in Heavy-Ion Collisions B.A. Remington and M. Blann Lawrence Livermore and interpretation of high-energy (E,,&20 MeV) y rays resulting from collisions of energetic heavy ions. ' If these y

  4. Using Direct Metal Deposition to Fabricate Mold Plates for an Injection Mold Machine Allowing for the Evaluation of Cost Effective Near-Sourcing Opportunities in Larger, High Volume Consumer Products

    SciTech Connect (OSTI)

    Duty, Chad E; Groh, Bill

    2014-10-31

    ORNL collaborated with Radio Systems Corporation to investigate additive manufacturing (AM) of mold plates for plastic injection molding by direct metal deposition. The team s modelling effort identified a 100% improvement in heat transfer through use of conformal cooling lines that could be built into the mold using a revolutionary design enabled by additive manufacturing. Using the newly installed laser deposition system at the ORNL Manufacturing Demonstration Facility (MDF) a stainless steel mold core was printed.

  5. Advanced manufacturing: Technology and international competitiveness

    SciTech Connect (OSTI)

    Tesar, A.

    1995-02-01

    Dramatic changes in the competitiveness of German and Japanese manufacturing have been most evident since 1988. All three countries are now facing similar challenges, and these challenges are clearly observed in human capital issues. Our comparison of human capital issues in German, Japanese, and US manufacturing leads us to the following key judgments: Manufacturing workforces are undergoing significant changes due to advanced manufacturing technologies. As companies are forced to develop and apply these technologies, the constituency of the manufacturing workforce (especially educational requirements, contingent labor, job content, and continuing knowledge development) is being dramatically and irreversibly altered. The new workforce requirements which result due to advanced manufacturing require a higher level of worker sophistication and responsibility.

  6. Photovoltaic Manufacturing Technology (PVMaT) improvements for ENTECH's concentrator module

    SciTech Connect (OSTI)

    O'Neill, M.J.; McDanal, A.J.; Perry, J.L.; Jackson, M.C.; Walters, R.R. (ENTECH, Inc., Dallas-Fort Worth Airport, TX (United States))

    1991-11-01

    This final technical report documents ENTECH's Phase 1 contract with Photovoltaic Manufacturing Technology (PVMaT) project. Under this project we prepared a detailed description of our current manufacturing process for making our unique linear Fresnel lens photovoltaic concentrator modules. In addition, we prepared a detailed description of an improved manufacturing process, which will simultaneously increase module production rates, enhance module quality, and substantially reduce module costs. We also identified potential problems in implementing the new manufacturing process, and we proposed solutions to these anticipated problems. Before discussing the key results of our program, however, we present a brief description of our unique photovoltaic technology. The key conclusion of our PVMAT Phase 1 study is that our module technology, without further breakthroughs, can realistically meet the near-term DOE goal of 12 cents/kWh levelized electricity cost, provided that we successfully implement the new manufacturing process at a production volume of at least 10 megawatts per year. The key recommendation from our Phase 1 study is to continue our PVMaT project into Phase 2A, which is directed toward the actual manufacturing technology development required for our new module production process. 15 refs.

  7. Production and characterization of carbamazepine nanocrystals by electrospraying for continuous pharmaceutical manufacturing

    E-Print Network [OSTI]

    Wang, Mao

    In this paper, an electrospray technique followed by annealing at high temperatures was developed to produce nanocrystals of carbamazepine (CBZ), a poorly water-soluble drug, for continuous pharmaceutical manufacturing ...

  8. Lean manufacturing in a mass customization plant : improved efficiencies in raw material presentation

    E-Print Network [OSTI]

    Daneshmand, Moojan

    2011-01-01

    This thesis focuses on the application of the principles of lean manufacturing at Varian Semiconductor Equipment Associates (VSEA). The company faces the challenges of highly customized assembly as well as fluctuating ...

  9. Supply chain strategy for a compressed flow-time retrofitting manufacturing process

    E-Print Network [OSTI]

    Subramanian, Sanjay

    2008-01-01

    In today's competitive environment, a compressed flow-time enables companies to present a strong value proposition especially for products with a high asset value. In a retrofitting manufacturing process the state of ...

  10. Additive Manufacturing of Inconel 718 using Electron Beam Melting: Processing, Post-Processing, & Mechanical Properties 

    E-Print Network [OSTI]

    Sames, William

    2015-05-01

    Additive Manufacturing (AM) process parameters were studied for production of the high temperature alloy Inconel 718 using Electron Beam Melting (EBM) to better understand the relationship between processing, microstructure, and mechanical...

  11. Low Energy Ion Implantationin Semiconductor Manufacturing | U...

    Office of Science (SC) Website

    Low Energy Ion Implantation in Semiconductor Manufacturing Nuclear Physics (NP) NP Home About Research Facilities Science Highlights Benefits of NP Applications of Nuclear Science...

  12. Battery Manufacturing Processes Improved by Johnson Controls...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies Office. The project focused on three major aspects of the lithium ion (Li-ion) battery manufacturing process: reducing process time for battery formation and...

  13. Natural Fiber Composites: Retting, Preform Manufacture & Molding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Fiber Composites: Retting, Preform Manufacture & Molding FY 2008 Progress Report for Lightweighting Materials - 8. Polymer Composites Research and Development FY 2009...

  14. Supplemental Comments of the Plumbing Manufacturers Instititute...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    the Economic Impacts of the Proposed Definition of "Showerhead," Docket No. EERE-2010-BT-NOA-0016 Supplemental Comments of the Plumbing Manufacturers Instititute Regarding the...

  15. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    will create collaborative communities to target a unique technology in advanced manufacturing. DOE's industrial technical assistance efforts are critical to the deployment of...

  16. 2010 Manufacturing Energy and Carbon Footprints: Definitions...

    Broader source: Energy.gov (indexed) [DOE]

    for the Manufacturing Energy and Carbon Footprints (MECS 2010) More Documents & Publications Cement (2010 MECS) Fabricated Metals (2010 MECS) Glass and Glass Products (2010 MECS)...

  17. Energy-Related Carbon Emissions in Manufacturing

    Reports and Publications (EIA)

    2000-01-01

    Energy-related carbon emissions in manufacturing analysis and issues related to the energy use, energy efficiency, and carbon emission indicators.

  18. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01

    Precision Manufacturing, LCA, Machining, SustainabilityNOMENCLATURE API = CMOS = GWP = LCA = LCI = Mfg = MRR = RoHSLife Cycle Assessment (LCA). The following sections will

  19. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01

    Life Cycle Assessment, LCA, Green manufacturing, Leveraging,= Global warming potential LCA = Life Cycle Assessment LCI =Life Cycle Assessment (LCA). The following sections will

  20. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Legacy Manufacturing Technologies: e.g. melding, joining, welding Virtual, model- driven library: e.g. foundries, chemicals Process control metrology Two pathways through the...