National Library of Energy BETA

Sample records for heat recovery equipment

  1. Heat recovery casebook

    SciTech Connect (OSTI)

    Lawn, J.

    1980-10-01

    Plants and factories could apply a great variety of sources and uses for valuable waste heat. Applications may be evaluated on the basis of real use for a specific waste heat, high-enough temperature and quality of work, and feasibility of mechanical heat transfer method. Classification may be by temperature, application, heat-transfer equipment, etc. Many buildings and industrial processes lend themselves well to heat-recovery strategies. Five case histories describe successful systems used by the Continental Corporation Data Center; Nabisco, Inc.; Kasper Foundry Company; Seven Up Bottling Company of Indiana; and Lehr Precision Tool company. (DCK)

  2. Waste Heat Recovery

    Office of Environmental Management (EM)

    - PRE-DECISIONAL - DRAFT 1 Waste Heat Recovery 1 Technology Assessment 2 Contents 3 1. ... 2 4 1.1. Introduction to Waste Heat Recovery ......

  3. Technical Subtopic 2.1: Modeling Variable Refrigerant Flow Heat Pump and Heat Recovery Equipment in EnergyPlus

    SciTech Connect (OSTI)

    Raustad, Richard; Nigusse, Bereket; Domitrovic, Ron

    2013-09-30

    The University of Central Florida/Florida Solar Energy Center, in cooperation with the Electric Power Research Institute and several variable-refrigerant-flow heat pump (VRF HP) manufacturers, provided a detailed computer model for a VRF HP system in the United States Department of Energy's (U.S. DOE) EnergyPlus? building energy simulation tool. Detailed laboratory testing and field demonstrations were performed to measure equipment performance and compare this performance to both the manufacturer's data and that predicted by the use of this new model through computer simulation. The project goal was to investigate the complex interactions of VRF HP systems from an HVAC system perspective, and explore the operational characteristics of this HVAC system type within a laboratory and real world building environment. Detailed laboratory testing of this advanced HVAC system provided invaluable performance information which does not currently exist in the form required for proper analysis and modeling. This information will also be useful for developing and/or supporting test standards for VRF HP systems. Field testing VRF HP systems also provided performance and operational information pertaining to installation, system configuration, and operational controls. Information collected from both laboratory and field tests were then used to create and validate the VRF HP system computer model which, in turn, provides architects, engineers, and building owners the confidence necessary to accurately and reliably perform building energy simulations. This new VRF HP model is available in the current public release version of DOE?s EnergyPlus software and can be used to investigate building energy use in both new and existing building stock. The general laboratory testing did not use the AHRI Standard 1230 test procedure and instead used an approach designed to measure the field installed full-load operating performance. This projects test methodology used the air enthalpy method

  4. Waste Heat Recovery

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    - PRE-DECISIONAL - DRAFT 1 Waste Heat Recovery 1 Technology Assessment 2 Contents 3 1. Introduction to the Technology/System ............................................................................................... 2 4 1.1. Introduction to Waste Heat Recovery .......................................................................................... 2 5 1.2. Challenges and Barriers for Waste Heat Recovery ..................................................................... 13 6 1.3. Public

  5. Reduce Radiation Losses from Heating Equipment | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Radiation Losses from Heating Equipment Reduce Radiation Losses from Heating Equipment This tip sheet describes how to save process heating energy and costs by reducing expensive heat losses from industrial heating equipment, such as furnaces. PROCESS HEATING TIP SHEET #7 Reduce Radiation Losses from Heating Equipment (January 2006) (277.28 KB) More Documents & Publications Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A

  6. [Waste water heat recovery system

    SciTech Connect (OSTI)

    Not Available

    1993-04-28

    The production capabilities for and field testing of the heat recovery system are described briefly. Drawings are included.

  7. Identification of existing waste heat recovery and process improvement technologies

    SciTech Connect (OSTI)

    Watts, R.L.; Dodge, R.E.; Smith, S.A.; Ames, K.R.

    1984-03-01

    General information is provided on waste heat recovery opportunities. The currently available equipment for high- and low-temperature applications are described. Other equipment related to wasteheat recovery equipment such as components, instruments and controls, and cleaning equipment is discussed briefly. A description of the microcomputer data base is included. Suppliers of waste heat equipment are mentioned throughout the report, with specific contacts, addresses, and telephone numbers provided in an Appendix.

  8. Recovery Act Incentives for Wind Energy Equipment Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Recovery Act Incentives for Wind Energy Equipment Manufacturing Recovery Act Incentives for Wind Energy Equipment Manufacturing Document that lists some of the major federal ...

  9. Waste Heat Recovery Opportunities for Thermoelectric Generators...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Recovery Opportunities for Thermoelectric Generators Waste Heat Recovery Opportunities for Thermoelectric Generators Thermoelectrics have unique advantages for ...

  10. Wastewater heat recovery apparatus

    DOE Patents [OSTI]

    Kronberg, J.W.

    1992-09-01

    A heat recovery system is described with a heat exchanger and a mixing valve. A drain trap includes a heat exchanger with an inner coiled tube, baffle plate, wastewater inlet, wastewater outlet, cold water inlet, and preheated water outlet. Wastewater enters the drain trap through the wastewater inlet, is slowed and spread by the baffle plate, and passes downward to the wastewater outlet. Cold water enters the inner tube through the cold water inlet and flows generally upward, taking on heat from the wastewater. This preheated water is fed to the mixing valve, which includes a flexible yoke to which are attached an adjustable steel rod, two stationary zinc rods, and a pivoting arm. The free end of the arm forms a pad which rests against a valve seat. The rods and pivoting arm expand or contract as the temperature of the incoming preheated water changes. The zinc rods expand more than the steel rod, flexing the yoke and rotating the pivoting arm. The pad moves towards the valve seat as the temperature of the preheated water rises, and away as the temperature falls, admitting a variable amount of hot water to maintain a nearly constant average process water temperature. 6 figs.

  11. Wastewater heat recovery apparatus

    DOE Patents [OSTI]

    Kronberg, James W.

    1992-01-01

    A heat recovery system with a heat exchanger and a mixing valve. A drain trap includes a heat exchanger with an inner coiled tube, baffle plate, wastewater inlet, wastewater outlet, cold water inlet, and preheated water outlet. Wastewater enters the drain trap through the wastewater inlet, is slowed and spread by the baffle plate, and passes downward to the wastewater outlet. Cold water enters the inner tube through the cold water inlet and flows generally upward, taking on heat from the wastewater. This preheated water is fed to the mixing valve, which includes a flexible yoke to which are attached an adjustable steel rod, two stationary zinc rods, and a pivoting arm. The free end of the arm forms a pad which rests against a valve seat. The rods and pivoting arm expand or contract as the temperature of the incoming preheated water changes. The zinc rods expand more than the steel rod, flexing the yoke and rotating the pivoting arm. The pad moves towards the valve seat as the temperature of the preheated water rises, and away as the temperature falls, admitting a variable amount of hot water to maintain a nearly constant average process water temperature.

  12. Design manual. [High temperature heat pump for heat recovery system

    SciTech Connect (OSTI)

    Burch, T.E.; Chancellor, P.D.; Dyer, D.F.; Maples, G.

    1980-01-01

    The design and performance of a waste heat recovery system which utilizes a high temperature heat pump and which is intended for use in those industries incorporating indirect drying processes are described. It is estimated that use of this heat recovery system in the paper, pulp, and textile industries in the US could save 3.9 x 10/sup 14/ Btu/yr. Information is included on over all and component design for the heat pump system, comparison of prime movers for powering the compressor, control equipment, and system economics. (LCL)

  13. Enhancing Heat Recovery for Thermoelectric Devices | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Recovery for Thermoelectric Devices Enhancing Heat Recovery for Thermoelectric Devices Presentation given at the 16th Directions in Engine-Efficiency and Emissions Research ...

  14. Condensing Heating and Water Heating Equipment Workshop Location...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Condensing Heating and Water Heating Equipment Workshop Location: Washington Gas Light Appliance Training Facility 6801 Industrial Road Springfield, VA Date: October 9, 2014 Time: ...

  15. Drain-Water Heat Recovery | Department of Energy

    Energy Savers [EERE]

    Heat & Cool Water Heating Drain-Water Heat Recovery Drain-Water Heat Recovery Diagram of a drain water heat recovery system. Diagram of a drain water heat recovery system. ...

  16. US Recovery Act Smart Grid Projects - Equipment Manufacturing...

    Open Energy Info (EERE)

    US Recovery Act Smart Grid Projects - Equipment Manufacturing Jump to: navigation, search CSV Loading map... "format":"googlemaps3","type":"ROADMAP","types":"ROADMAP","SATELLITE"...

  17. Thermoelectric Waste Heat Recovery Program for Passenger Vehicles |

    Broader source: Energy.gov (indexed) [DOE]

    High Efficiency Hybrid Vehicles | Department of Energy This project discusses preliminary experimental results to find how thermoelectrics can be applied ot future hybrid vehicles and the optimum design of such equipment using heat pipes deer09_kim.pdf (628.26 KB) More Documents & Publications Low and high Temperature Dual Thermoelectric Generation Waste Heat Recovery System for Light-Duty Vehicles A Thermoelectric Generator with an Intermediate Heat Exchanger for Automotive Waste Heat

  18. Cummins Waste Heat Recovery | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Recovery Cummins Waste Heat Recovery Poster presentation at the 2007 Diesel Engine-Efficiency & Emissions Research Conference (DEER 2007). 13-16 August, 2007, Detroit, Michigan. Sponsored by the U.S. Department of Energy's (DOE) Office of FreedomCAR and Vehicle Technologies (OFCVT). deer07_nelson.pdf (295.89 KB) More Documents & Publications Exhaust Energy Recovery Exhaust Energy Recovery Exhaust Energy Recovery

  19. Opportunities and Challenges of Thermoelectrlic Waste Heat Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Development of Thermoelectric Technology for Automotive Waste Heat Recovery Develop Thermoelectric Technology for Automotive Waste Heat Recovery ...

  20. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound ...

  1. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound ...

  2. Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound...

    Broader source: Energy.gov (indexed) [DOE]

    More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound ...

  3. Drain-Water Heat Recovery | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat & Cool Water Heating Drain-Water Heat Recovery ... Diagram of a drain water heat recovery system. Any hot water ... Drain-water (or greywater) heat recovery systems capture ...

  4. Heat recovery and seed recovery development project: preliminary design report (PDR)

    SciTech Connect (OSTI)

    Arkett, A. H.; Alexander, K. C.; Bolek, A. D.; Blackman, B. K.; Kurrle, P. E.; Tram, S. V.; Warren, A. M.; Ziobrowski, A. J.

    1981-06-01

    The preliminary design and performance characteristics are described of the 20 MWt heat recovery and seed recovery (HRSR) system to be fabricated, installed, and evaluated to provide a technological basis for the design of commercial size HRSR systems for coal-fired open-cycle MHD power plants. The system description and heat and material balances, equipment description and functional requirements, controls, interfacing systems, and operation and maintenance are detailed. Appendices include: (1) recommended environmental requirements for compliance with federal and state of Tennessee regulations, (2) channel and diffuser simulator, (3) equipment arrangement drawings, and (4) channel and diffuser simulator barrel drawings. (WHK)

  5. Bioelectrochemical Integration of Waste Heat Recovery, Waste...

    Broader source: Energy.gov (indexed) [DOE]

    Air Products and Chemicals, Inc. - Allentown, PA A microbial reverse electrodialysis technology ... Bio-Electrochemical Integration of Waste Heat Recovery, Waste-To-Energy Conversion, ...

  6. White Paper for U.S. Army Rapid Equipping Force: Waste Heat Recovery with Thermoelectric and Lithium-Ion Hybrid Power System

    SciTech Connect (OSTI)

    Farmer, J C

    2007-11-26

    By harvesting waste heat from engine exhaust and storing it in light-weight high-capacity modules, it is believed that the need for energy transport by convoys can be lowered significantly. By storing this power during operation, substantial electrical power can be provided during long periods of silent operation, while the engines are not operating. It is proposed to investigate the potential of installing efficient thermoelectric generators on the exhaust systems of trucks and other vehicles to generate electrical power from the waste heat contained in the exhaust and to store that power in advanced power packs comprised of polymer-gel lithium ion batteries. Efficient inexpensive methods for production of the thermoelectric generator are also proposed. The technology that exists at LLNL, as well as that which exists at industrial partners, all have high technology readiness level (TRL). Work is needed for integration and deployment.

  7. Heating Equipment Checklist for Winter Comfort and Efficiency | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Heating Equipment Checklist for Winter Comfort and Efficiency Heating Equipment Checklist for Winter Comfort and Efficiency December 19, 2014 - 10:59am Addthis Using our heating equipment checklist can help you properly maintain your heating system this winter! | Photo courtesy of iStockphoto.com/lionvision Using our heating equipment checklist can help you properly maintain your heating system this winter! | Photo courtesy of iStockphoto.com/lionvision Paige Terlip Paige Terlip

  8. Workshop on Condensing Heating and Water Heating Equipment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Workshop on Condensing Heating and Water Heating Equipment Thursday, October 9, 2014 List of Attendees Organization/Attendees DOE - John Cymbalsky - Ashley Armstrong - Johanna Hariharan AGA - Kathryn Clay - Rick Murphy - Lisa Dundon APGA - Dave Schryver - Bud Miller Gas Technology Institute - Neil Leslie Washington Gas Light - Melissa Adams - Kevin Dunn ACEEE - Harvey Sachs ASAP - Andrew deLaski ASE - Rodney Sobin NRDC - Elizabeth Noll AHRI - Frank Stanonik ACCA - Charlie McCrudden - Glenn

  9. Heat recovery anti-icing system

    SciTech Connect (OSTI)

    Cummins, J.R.

    1982-05-11

    A heat recovery anti-icing system is disclosed. The heat recovery system includes a blower which removes air from the air flow path of a combustion turbine power generating system and circulates the air through a heat exchanger located in the exhaust stack of the combustion turbine. The heated air circulating through the heat exchanger is returned to an inlet filter compartment in the air flow path so as to maintain the temperature of the air in the inlet filter compartment at an elevated level.

  10. Recovery Act's HWCTR Project Empty of Equipment, Ready for Grouting |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Act's HWCTR Project Empty of Equipment, Ready for Grouting Recovery Act's HWCTR Project Empty of Equipment, Ready for Grouting February 23, 2011 - 12:00pm Addthis Media Contacts Jim Giusti, DOE (803) 952-7697 james-r.giusti@srs.gov Paivi Nettamo, SRNS (803) 646-6075 paivi.nettamo@srs.gov AIKEN, S.C. - Thanks to investments from the American Recovery and Reinvestment Act, the next phase has begun on decommissioning the Heavy Water Components Test Reactor (HWCTR) at the

  11. List of Heat recovery Incentives | Open Energy Information

    Open Energy Info (EERE)

    Heat Solar Thermal Electric Solar Thermal Process Heat Solar Water Heat Energy Storage Nuclear Wind Heat recovery Fuel Cells using Renewable Fuels No Agricultural Energy Efficiency...

  12. An Overview of Thermoelectric Waste Heat Recovery Activities...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    An Overview of Thermoelectric Waste Heat Recovery Activities in Europe An Overview of Thermoelectric Waste Heat Recovery Activities in Europe An overview presentation of R&D ...

  13. High Efficiency Microturbine with Integral Heat Recovery - Fact...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Efficiency Microturbine with Integral Heat Recovery - Fact Sheet, 2014 High Efficiency Microturbine with Integral Heat Recovery - Fact Sheet, 2014 Capstone Turbine...

  14. Wastewater heat recovery method and apparatus (Patent) | DOEPatents

    Office of Scientific and Technical Information (OSTI)

    Wastewater heat recovery method and apparatus Title: Wastewater heat recovery method and apparatus You are accessing a document from the Department of Energy's (DOE) DOE ...

  15. Thermoelectric Waste Heat Recovery Program for Passenger Vehicles...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Recovery Program for Passenger Vehicles Thermoelectric Waste Heat Recovery Program for Passenger Vehicles 2012 DOE Hydrogen and Fuel Cells Program and Vehicle ...

  16. Property:Heat Recovery Utility | Open Energy Information

    Open Energy Info (EERE)

    search Property Name Heat Recovery Utility Property Type Page Description The purpose of Distributed Generation heat recovery This is a property of type Page. Retrieved from...

  17. Direct Heating Equipment- v2.0 | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Direct Heating Equipment- v2.0 Direct Heating Equipment- v2.0 Direct Heating Equipment v2.0 (169.92 KB) More Documents & Publications Consumer Refrigerators-Freezers (Appendix A1) consumer Clothes Washers (Appendix J2) CONSUMER CLOTHES WASHERS (APPENDIX J2)

  18. Heat pipes for industrial waste heat recovery

    SciTech Connect (OSTI)

    Merrigan, M.A.

    1981-01-01

    Development work on the high temperature ceramic recuperator at Los Alamos National Laboratory is described and involved material investigations, fabrication methods development, compatibility tests, heat pipe operation, and the modeling of application conditions based on current industrial usage. Solid ceramic heat pipes, ceramic coated refractory pipes, and high-temperature oxide protected metallic pipes have been investigated. Economic studies of the use of heat-pipe based recuperators in industrial furnaces have been conducted and payback periods determined as a function of material, fabrication, and installation cost.

  19. Purchasing Energy-Efficient Light Commercial Heating and Cooling Equipment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Purchasing Energy-Efficient Light Commercial Heating and Cooling Equipment Purchasing Energy-Efficient Light Commercial Heating and Cooling Equipment The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial central air conditioners (CACs). This equipment falls under the light commercial heating and cooling equipment product category covered by ENERGY STAR efficiency requirements. Federal laws and requirements mandate that agencies

  20. Develop Thermoelectric Technology for Automotive Waste Heat Recovery

    Office of Energy Efficiency and Renewable Energy (EERE)

    Develop thermoelectric technology for waste heat recovery with a 10% fuel economy improvement without increasing emissions.

  1. Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology | Department of Energy Trubocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound Technology 2003 DEER Conference Presentation: Caterpillar Inc. 2003_deer_algrain.pdf (5.77 MB) More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology An Engine System Approach to Exhaust Waste Heat Recovery

  2. Feasibility of high recovery highwall mining equipment. Final report

    SciTech Connect (OSTI)

    Not Available

    1981-01-01

    Three equipment systems exhibited significant promise: the RSV Miner, a surface longwall using standard underground equipment, and the variable angle auger. Other equipment systems showing considerable merit were the surface shortwall, and the two extended depth augers. Of the three most significant systems, the RSV Miner exhibits the greatest versatility and adaptability. It may be used competently in many surface mining applications and readily adapts to geologic anomalies and changing seam heights. The machine employs steering and guidance equipment and provides the necessary capabilities for extended depth operation. Safety is good, as no men are required to work underground. However, most important is the system's recovery factor of approximately 75% to 80% of the in-situ coal reserve within reach. The surface longwall system using standard underground equipment (preferably a ranging drum shearer in conjunction with shield supports) is most suited to either a trench mining or a modified area mining application. Both applications would allow the length of the face to be held constant. Another important consideration is legal requirements for a tailgate entry, which would necessitate additional equipment for development in a modified area mining application. When compared to surface shortwall, surface longwall exhibits higher productivity, a far greater equipment selection which allows system tailoring to geologic conditions, and greater roof control due to the significantly smaller section of overburden that must be supported. Recovery should approach, and possibly exceed, 90% of the coal in-place. The variable angle auger, which is currently only a concept, fills a very real need for which no other equipment is available at this time.

  3. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief Waste Heat Reduction and ...

  4. Direct Heating Equipment- v1.0 | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    File Direct Heating Equipment - v1.0 More Documents & Publications Refrigerators and Refrigerator-Freezers (Appendix A1 after May 2, 2011) Residential Refrigerators-Freezers ...

  5. Rankine cycle waste heat recovery system

    DOE Patents [OSTI]

    Ernst, Timothy C.; Nelson, Christopher R.

    2015-09-22

    A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.

  6. Rankine cycle waste heat recovery system

    DOE Patents [OSTI]

    Ernst, Timothy C.; Nelson, Christopher R.

    2014-08-12

    This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

  7. Rankine cycle waste heat recovery system

    DOE Patents [OSTI]

    Ernst, Timothy C.; Nelson, Christopher R.

    2016-05-10

    This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

  8. Drain-Water Heat Recovery | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat & Cool » Water Heating » Drain-Water Heat Recovery Drain-Water Heat Recovery Diagram of a drain water heat recovery system. Diagram of a drain water heat recovery system. Any hot water that goes down the drain carries away energy with it. That's typically 80%-90% of the energy used to heat water in a home. Drain-water (or greywater) heat recovery systems capture this energy from water you've already used (for example, to shower, wash dishes, or wash clothing) to preheat cold water

  9. Recovery of Water from Boiler Flue Gas Using Condensing Heat...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers Citation Details In-Document Search Title: Recovery of Water from Boiler Flue Gas Using ...

  10. Heating and Cooling System Support Equipment Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Cooling System Support Equipment Basics Heating and Cooling System Support Equipment Basics July 30, 2013 - 3:28pm Addthis Thermostats and ducts provide opportunities for saving energy. Dehumidifying heat pipes provide a way to help central air conditioners and heat pumps dehumidify air. Electric and gas meters allow users to track energy use. Thermostats Programmable thermostats can store and repeat multiple daily settings. Users can adjust the times heating or air-conditioning is activated

  11. Water recovery using waste heat from coal fired power plants.

    SciTech Connect (OSTI)

    Webb, Stephen W.; Morrow, Charles W.; Altman, Susan Jeanne; Dwyer, Brian P.

    2011-01-01

    The potential to treat non-traditional water sources using power plant waste heat in conjunction with membrane distillation is assessed. Researchers and power plant designers continue to search for ways to use that waste heat from Rankine cycle power plants to recover water thereby reducing water net water consumption. Unfortunately, waste heat from a power plant is of poor quality. Membrane distillation (MD) systems may be a technology that can use the low temperature waste heat (<100 F) to treat water. By their nature, they operate at low temperature and usually low pressure. This study investigates the use of MD to recover water from typical power plants. It looks at recovery from three heat producing locations (boiler blow down, steam diverted from bleed streams, and the cooling water system) within a power plant, providing process sketches, heat and material balances and equipment sizing for recovery schemes using MD for each of these locations. It also provides insight into life cycle cost tradeoffs between power production and incremental capital costs.

  12. ITP Energy Intensive Processes: Improved Heat Recovery in Biomass...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improved Heat Recovery in Biomass-Fired Boilers ITP Energy Intensive Processes: Improved Heat Recovery in Biomass-Fired Boilers biomass-firedboilers.pdf (177.31 KB) More Documents ...

  13. Develop Thermoelectric Technology for Automotive Waste Heat Recovery...

    Broader source: Energy.gov (indexed) [DOE]

    Skutterudite Thermoelectric Generator For Automotive Waste Heat Recovery Thermoelectric Conversion of Exhaust Gas Waste Heat into Usable Electricity Development of Cost-Competitive ...

  14. Use Feedwater Economizers for Waste Heat Recovery | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Feedwater Economizers for Waste Heat Recovery Use Feedwater Economizers for Waste Heat Recovery This tip sheet on feedwater economizers for waste heat recovery provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #3 Use Feedwater Economizers for Waste Heat Recovery (January 2012) (381.06 KB) More Documents & Publications Consider Installing a Condensing Economizer Considerations When Selecting a Condensing Economizer

  15. Develop Thermoelectric Technology for Automotive Waste Heat Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Develop Thermoelectric Technology for Automotive Waste Heat Recovery Engineering and Materials for Automotive Thermoelectric Applications Electrical ...

  16. [Waste water heat recovery system]. Final report, September 30, 1992

    SciTech Connect (OSTI)

    Not Available

    1993-04-28

    The production capabilities for and field testing of the heat recovery system are described briefly. Drawings are included.

  17. Development of Thermoelectric Technology for Automotive Waste Heat Recovery

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Thermoelectric Technology for Automotive Waste Heat Recovery Development of Thermoelectric Technology for Automotive Waste Heat Recovery Overview and status of project to develop thermoelectric generator for automotive waste heat recovery and achieve at least 10% fuel economy improvement. deer08_gundlach.pdf (1 MB) More Documents & Publications Opportunities and Challenges of Thermoelectrlic Waste Heat Recovery in the Automotive Industry Develop Thermoelectric

  18. Heat exchanger for power generation equipment

    DOE Patents [OSTI]

    Nirmalan, Nirm Velumylm; Bowman, Michael John

    2005-06-14

    A heat exchanger for a turbine is provided wherein the heat exchanger comprises a heat transfer cell comprising a sheet of material having two opposed ends and two opposed sides. In addition, a plurality of concavities are disposed on a surface portion of the sheet of material so as to cause hydrodynamic interactions and affect a heat transfer rate of the turbine between a fluid and the concavities when the fluid is disposed over the concavities.

  19. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology | Department of Energy 2 DEER Conference Presentation: Caterpillar Inc. 2002_deer_hopmann.pdf (828.29 KB) More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound Technology An Engine System Approach to Exhaust Waste Heat Recovery

  20. An Information Dependant Computer Program for Engine Exhaust Heat Recovery

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    for Heating | Department of Energy An Information Dependant Computer Program for Engine Exhaust Heat Recovery for Heating An Information Dependant Computer Program for Engine Exhaust Heat Recovery for Heating A computer program was developed to help engineers at rural Alaskan village power plants to quickly evaluate how to use exhaust waste heat from individual diesel power plants. deer09_avadhanula.pdf (95.11 KB) More Documents & Publications Modular Low Cost High Energy Exhaust Heat

  1. Condensing Heating and Water Heating Equipment Workshop Location: Washington Gas Light Appliance Training Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Condensing Heating and Water Heating Equipment Workshop Location: Washington Gas Light Appliance Training Facility 6801 Industrial Road Springfield, VA Date: October 9, 2014 Time: 10:00 am - 12:30 pm EDT Purpose: To convene representatives from stakeholder organizations in order to enhance their understanding of the characteristics of condensing natural gas heating and water heating equipment that contribute to the unique installation requirements and challenges of this equipment compared to

  2. Waste Heat Reduction and Recovery for Improving Furnace Efficiency,

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief | Department of Energy Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief This technical brief is a guide to help plant operators reduce waste heat

  3. Wastewater heat recovery method and apparatus

    DOE Patents [OSTI]

    Kronberg, J.W.

    1991-01-01

    This invention is comprised of a heat recovery system with a heat exchanger and a mixing valve. A drain trap includes a heat exchanger with an inner coiled tube, baffle plate, wastewater inlet, wastewater outlet, cold water inlet, and preheated water outlet. Wastewater enters the drain trap through the wastewater inlet, is slowed and spread by the baffle plate, and passes downward to the wastewater outlet. Cold water enters the inner tube through the cold water inlet and flows generally upward, taking on heat from the wastewater. This preheated water is fed to the mixing valve, which includes a flexible yoke to which are attached an adjustable steel rod, two stationary zinc rods, and a pivoting arm. The free end of the arm forms a pad which rests against a valve seat. The rods and pivoting arm expand or contract as the temperature of the incoming preheated water changes. The zinc rods expand more than the steel rod, flexing the yoke and rotating the pivoting arm. The pad moves towards the valve seat as the temperature of the preheated water rises, and away as the temperature falls, admitting a variable amount of hot water to maintain a nearly constant average process water temperature.

  4. New recommended heat gains for commercial cooking equipment

    SciTech Connect (OSTI)

    Fisher, D.R.

    1998-12-31

    Radiant heat gain from cooking equipment can significantly impact the air-conditioning load and/or human comfort in a commercial kitchen. This paper presents and discusses updated heat gain data for several types of commercial cooking equipment based on recent testing by gas and electric utility research organizations. The cooking equipment was tested under exhaust-only, wall-canopy hoods. The fundamentals of appliance heat gain are reviewed and the new data are compared with data published in the 1993 ASHRAE Handbook--Fundamentals, chapter 26, nonresidential cooling and heating load calculations. These updated data are now incorporated in the 1997 ASHRAE Handbook--Fundamentals, chapter 28, nonresidential cooling and heating load calculations. The paper also discusses appliance heat gain with respect to sizing air-conditioning systems for commercial kitchens and presents representative radiant factors that may be used to estimate heat gain from other sizes or types of gas and electric cooking equipment when appliance specific heat gain data are not avoidable.

  5. Opportunities and Challenges of Thermoelectrlic Waste Heat Recovery in the

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Automotive Industry | Department of Energy and Challenges of Thermoelectrlic Waste Heat Recovery in the Automotive Industry Opportunities and Challenges of Thermoelectrlic Waste Heat Recovery in the Automotive Industry 2005 Diesel Engine Emissions Reduction (DEER) Conference Presentations and Posters 2005_deer_yang.pdf (803.83 KB) More Documents & Publications Development of Thermoelectric Technology for Automotive Waste Heat Recovery Develop Thermoelectric Technology for Automotive

  6. Compressor Selection and Equipment Sizing for Cold Climate Heat Pumps

    SciTech Connect (OSTI)

    Shen, Bo; Abdelaziz, Omar; Rice, C Keith

    2014-01-01

    In order to limit heating capacity degradation at -25 C (-13 F) ambient to 25%, compared to the nominal rating point capacity at 8.3 C (47 F), an extensive array of design and sizing options were investigated, based on fundamental equipment system modeling and building energy simulation. Sixteen equipment design options were evaluated in one commercial building and one residential building, respectively in seven cities. The energy simulation results were compared to three baseline cases: 100% electric resistance heating, a 9.6 HSPF single-speed heat pump unit, and 90% AFUE gas heating system. The general recommendation is that variable-speed compressors and tandem compressors, sized such that their rated heating capacity at a low speed matching the building design cooling load, are able to achieve the capacity goal at low ambient temperatures by over-speeding, for example, a home with a 3.0 ton design cooling load, a tandem heat pump could meet this cooling load running a single compressor, while running both compressors to meet heating load at low ambient temperatures in a cold climate. Energy savings and electric resistance heat reductions vary with building types, energy codes and climate zones. Oversizing a heat pump can result in larger energy saving in a less energy efficient building and colder regions due to reducing electric resistance heating. However, in a more energy-efficient building or for buildings in warmer climates, one has to consider balance between reduction of resistance heat and addition of cyclic loss.

  7. Develop Thermoelectric Technology for Automotive Waste Heat Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Develop thermoelectric technology for waste heat recovery with a 10% fuel economy ... Engineering and Materials for Automotive Thermoelectric Applications Electrical and ...

  8. Develop Thermoelectric Technology for Automotive Waste Heat Recovery...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Opportunities and Challenges of Thermoelectrlic Waste Heat Recovery in the Automotive Industry On Thermoelectric Properties of p-Type Skutterudites Development of Thermoelectric ...

  9. High Efficiency Microturbine with Integral Heat Recovery - Presentatio...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    - Presentation by Capstone Turbine Corporation, June 2011 High Efficiency Microturbine with Integral Heat Recovery - Presentation by Capstone Turbine Corporation, June 2011 ...

  10. natural gas+ condensing flue gas heat recovery+ water creation...

    Open Energy Info (EERE)

    natural gas+ condensing flue gas heat recovery+ water creation+ CO2 reduction+ cool exhaust gases+ Energy efficiency+ commercial building energy efficiency+ industrial energy...

  11. DOE Offers $15 Million Geothermal Heat Recovery Opportunity ...

    Energy Savers [EERE]

    DOE Offers 15 Million Geothermal Heat Recovery Opportunity August 25, 2010 - 11:11am Addthis Photo of geothermal power plant. DOE's Geothermal Technologies Program announced on ...

  12. High Efficiency Microturbine with Integral Heat Recovery - Fact...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Efficiency Microturbine with Integral Heat Recovery - Fact Sheet, 2014 Capstone Turbine Corporation, in collaboration with Oak Ridge National Laboratory and NASA Glenn ...

  13. Purchasing Energy-Efficient Light Commercial Heating and Cooling Equipment

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial central air conditioners (CACs). This equipment falls under the light commercial heating and cooling equipment product category covered by ENERGY STAR efficiency requirements. Federal laws and requirements mandate that agencies purchase ENERGY STAR-qualified products or FEMP-designated products in all product categories covered by these programs and in any acquisition actions that are not specifically exempted by law.

  14. Combined heat recovery and make-up water heating system

    SciTech Connect (OSTI)

    Kim, S.Y.

    1988-05-24

    A cogeneration plant is described comprising in combination: a first stage source of hot gas; a duct having an inlet for receiving the hot gas and an outlet stack open to the atmosphere; a second stage recovery heat steam generator including an evaporator situated in the duct, and economizer in the duct downstream of the evaporator, and steam drum fluidly connected to the evaporator and the economizer; feedwater supply means including a deaerator heater and feedwater pump for supplying deaerated feedwater to the steam drum through the economizer; makeup water supply means including a makeup pump for delivering makeup water to the deaerator heater; means fluidly connected to the steam drum for supplying auxiliary steam to the deaerator heater; and heat exchanger means located between the deaerator and the economizer, for transferring heat from the feedwater to the makeup water, thereby increasing the temperature of the makeup water delivered to the deaerator and decreasing the temperature of the feedwater delivered to the economizer, without fluid exchange.

  15. Table B37. Water Heating Equipment, Number of Buildings and Floorspace...

    U.S. Energy Information Administration (EIA) Indexed Site

    7. Water Heating Equipment, Number of Buildings and Floorspace, 1999" ,"Number of ... ,"All Buildings","All Buildings with Water Heating","Type of Water Heating ...

  16. Vehicle Fuel Economy Improvement through Thermoelectric Waste Heat Recovery

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Fuel Economy Improvement through Thermoelectric Waste Heat Recovery Vehicle Fuel Economy Improvement through Thermoelectric Waste Heat Recovery 2005 Diesel Engine Emissions Reduction (DEER) Conference Presentations and Posters 2005_deer_crane.pdf (549.96 KB) More Documents & Publications Potential of Thermoelectrics forOccupant Comfort and Fuel Efficiency Gains in Vehicle Applications Automotive Waste Heat Conversion to Electric Power using Skutterudites, TAGS,

  17. Vehicle Technologies Office: Waste Heat Recovery | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Efficiency & Emissions » Vehicle Technologies Office: Waste Heat Recovery Vehicle Technologies Office: Waste Heat Recovery Along with high efficiency engine technologies and emission control, the Vehicle Technologies Office (VTO) is supporting research and development to increase vehicle fuel economy by recovering energy from engine waste heat. In current gasoline vehicles, only about 25 percent of the fuel's energy is used to drive the wheels; in contrast, more than 70 percent is lost

  18. Impacts of Water Quality on Residential Water Heating Equipment

    SciTech Connect (OSTI)

    Widder, Sarah H.; Baechler, Michael C.

    2013-11-01

    Water heating is a ubiquitous energy use in all residential housing, accounting for 17.7% of residential energy use (EIA 2012). Today, there are many efficient water heating options available for every fuel type, from electric and gas to more unconventional fuel types like propane, solar, and fuel oil. Which water heating option is the best choice for a given household will depend on a number of factors, including average daily hot water use (total gallons per day), hot water draw patterns (close together or spread out), the hot water distribution system (compact or distributed), installation constraints (such as space, electrical service, or venting accommodations) and fuel-type availability and cost. While in general more efficient water heaters are more expensive than conventional water heating technologies, the savings in energy use and, thus, utility bills can recoup the additional upfront investment and make an efficient water heater a good investment over time in most situations, although the specific payback period for a given installation will vary widely. However, the expected lifetime of a water heater in a given installation can dramatically influence the cost effectiveness and savings potential of a water heater and should be considered, along with water use characteristics, fuel availability and cost, and specific home characteristics when selecting the optimum water heating equipment for a particular installation. This report provides recommendations for selecting and maintaining water heating equipment based on local water quality characteristics.

  19. Development of a High Latent Effectiveness Energy Recovery Ventilator with Integration into Rooftop Package Equipment

    SciTech Connect (OSTI)

    Gregory M. Dobbs; Norberto O. Lemcoff; Frederick J. Cogswell; Jeffrey T. Benolt

    2006-03-01

    This Final Report covers the Cooperative Program carried out to design and optimize an enhanced flat-plate energy recovery ventilator and integrate it into a packaged unitary (rooftop) air conditioning unit. The project objective was to optimize the design of a flat plate energy recovery ventilator (ERV) core that compares favorably to flat plate air-to-air heat exchanger cores on the market and to cost wise to small enthalpy wheel devices. The benefits of an integrated unit incorporating an enhanced ERV core and a downsized heating/cooling unit were characterized and the design of an integrated unit considering performance and cost was optimized. Phase I was to develop and optimize the design of a membrane based heat exchanger core. Phase II was the creation and observation of a system integrated demonstrator unit consisting of the Enhanced Energy Recovery Ventilator (EERV) developed in Phase I coupled to a standard Carrier 50HJ rooftop packaged unitary air conditioning unit. Phase III was the optimization of the system prior to commercialization based on the knowledge gained in Phase II. To assure that the designs chosen have the possibility of meeting cost objectives, a preliminary manufacturability and production cost study was performed by the Center for Automation Technologies at RPI. Phase I also included a preliminary design for the integrated unit to be further developed in Phase II. This was to assure that the physical design of the heat exchanger designed in Phase I would be acceptable for use in Phase II. An extensive modeling program was performed by the Center for Building Performance & Diagnostics of CMU. Using EnergyPlus as the software, a typical office building with multiple system configurations in multiple climatic zones in the US was simulated. The performance of energy recovery technologies in packaged rooftop HVAC equipment was evaluated. The experimental program carried out in Phases II and III consisted of fabricating and testing a

  20. Waste Heat Recovery System: Lightweight Thermal Energy Recovery (LIGHTER) System

    SciTech Connect (OSTI)

    2010-01-01

    Broad Funding Opportunity Announcement Project: GM is using shape memory alloys that require as little as a 10C temperature difference to convert low-grade waste heat into mechanical energy. When a stretched wire made of shape memory alloy is heated, it shrinks back to its pre-stretched length. When the wire cools back down, it becomes more pliable and can revert to its original stretched shape. This expansion and contraction can be used directly as mechanical energy output or used to drive an electric generator. Shape memory alloy heat engines have been around for decades, but the few devices that engineers have built were too complex, required fluid baths, and had insufficient cycle life for practical use. GM is working to create a prototype that is practical for commercial applications and capable of operating with either air- or fluid-based heat sources. GMs shape memory alloy based heat engine is also designed for use in a variety of non-vehicle applications. For example, it can be used to harvest non-vehicle heat sources, such as domestic and industrial waste heat and natural geothermal heat, and in HVAC systems and generators.

  1. Open-loop heat-recovery dryer

    DOE Patents [OSTI]

    TeGrotenhuis, Ward Evan

    2013-11-05

    A drying apparatus is disclosed that includes a drum and an open-loop airflow pathway originating at an ambient air inlet, passing through the drum, and terminating at an exhaust outlet. A passive heat exchanger is included for passively transferring heat from air flowing from the drum toward the exhaust outlet to air flowing from the ambient air inlet toward the drum. A heat pump is also included for actively transferring heat from air flowing from the passive heat exchanger toward the exhaust outlet to air flowing from the passive heat exchanger toward the drum. A heating element is also included for further heating air flowing from the heat pump toward the drum.

  2. Advanced technology options for industrial heating equipment research

    SciTech Connect (OSTI)

    Jain, R.C.

    1992-10-01

    This document presents a strategy for a comprehensive program plan that is applicable to the Combustion Equipment Program of the DOE Office of Industrial Technologies (the program). The program seeks to develop improved heating equipment and advanced control techniques which, by improvements in combustion and beat transfer, will increase energy-use efficiency and productivity in industrial processes and allow the preferred use of abundant, low grade and waste domestic fuels. While the plan development strategy endeavors to be consistent with the programmatic goals and policies of the office, it is primarily governed by the needs and concerns of the US heating equipment industry. The program, by nature, focuses on energy intensive industrial processes. According to the DOE Manufacturing Energy Consumption Survey (MECS), the industrial sector in the US consumed about 21 quads of energy in 1988 in the form of coal, petroleum, natural gas and electricity. This energy was used as fuels for industrial boilers and furnaces, for agricultural uses, for construction, as feedstocks for chemicals and plastics, and for steel, mining, motors, engines and other industrial use over 75 percent of this energy was consumed to provide heat and power for manufacturing industries. The largest consumers of fuel energy were the primary metals, chemical and allied products, paper and allied products, and stone, clay and glass industry groups which accounted for about 60% of the total fuel energy consumed by the US manufacturing sector.

  3. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of ITP fact sheet about installing Waste Heat Recovery Systems for Fuel-Fired Furnaces. For most fuel-fired heating equipment, a large amount of the heat supplied is wasted as exhaust or flue gases. In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical limit, the spent combustion gases are removed from the furnace via a flue or stack. At this point, these gases still hold considerable thermal energy. In many systems, this is the greatest single heat loss. The energy efficiency can often be increased by using waste heat gas recovery systems to capture and use some of the energy in the flue gas. For natural gas-based systems, the amount of heat contained in the flue gases as a percentage of the heat input in a heating system can be estimated by using Figure 1. Exhaust gas loss or waste heat depends on flue gas temperature and its mass flow, or in practical terms, excess air resulting from combustion air supply and air leakage into the furnace. The excess air can be estimated by measuring oxygen percentage in the flue gases.

  4. Performance of an Organic Rankine Cycle Waste Heat Recovery System...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Performance of an Organic Rankine Cycle Waste Heat Recovery System for Light Duty Diesel Engines Poster presented at the 16th Directions in Engine-Efficiency and Emissions Research ...

  5. Recovery Act-Funded Geothermal Heat Pump projects

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy (DOE) was allocated funding from the American Recovery and Reinvestment Act to conduct research into ground source heat pump technologies and applications. Projects...

  6. High Efficiency Microturbine with Integral Heat Recovery - Fact Sheet, 2016

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy High Efficiency Microturbine with Integral Heat Recovery - Fact Sheet, 2016 High Efficiency Microturbine with Integral Heat Recovery - Fact Sheet, 2016 Capstone Turbine Corporation, in collaboration with Oak Ridge National Laboratory and NASA Glenn Research Center, developed a clean, cost-effective 370 kW microturbine with 42% net electrical efficiency and 85% total CHP efficiency. The microturbine technology maximizes usable exhaust energy and achieves ultra-low

  7. High Efficiency Microturbine with Integral Heat Recovery | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy High Efficiency Microturbine with Integral Heat Recovery High Efficiency Microturbine with Integral Heat Recovery Introduction The U.S. economic market potential for distributed generation is significant. This market, however, remains mostly untapped in the commercial and small industrial buildings that are well suited for microturbines. Gas turbines have many advantages, including high power density, light weight, clean emissions, fuel flexibility, low vibration, low maintenance,

  8. Cascade heat recovery with coproduct gas production

    DOE Patents [OSTI]

    Brown, W.R.; Cassano, A.A.; Dunbobbin, B.R.; Rao, P.; Erickson, D.C.

    1986-10-14

    A process for the integration of a chemical absorption separation of oxygen and nitrogen from air with a combustion process is set forth wherein excess temperature availability from the combustion process is more effectively utilized to desorb oxygen product from the absorbent and then the sensible heat and absorption reaction heat is further utilized to produce a high temperature process stream. The oxygen may be utilized to enrich the combustion process wherein the high temperature heat for desorption is conducted in a heat exchange preferably performed with a pressure differential of less than 10 atmospheres which provides considerable flexibility in the heat exchange. 4 figs.

  9. Cascade heat recovery with coproduct gas production

    DOE Patents [OSTI]

    Brown, William R.; Cassano, Anthony A.; Dunbobbin, Brian R.; Rao, Pradip; Erickson, Donald C.

    1986-01-01

    A process for the integration of a chemical absorption separation of oxygen and nitrogen from air with a combustion process is set forth wherein excess temperature availability from the combustion process is more effectively utilized to desorb oxygen product from the absorbent and then the sensible heat and absorption reaction heat is further utilized to produce a high temperature process stream. The oxygen may be utilized to enrich the combustion process wherein the high temperature heat for desorption is conducted in a heat exchange preferably performed with a pressure differential of less than 10 atmospheres which provides considerable flexibility in the heat exchange.

  10. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    3 Main Commercial Primary Energy Use of Heating and Cooling Equipment as of 1995 Heating Equipment | Cooling Equipment Packaged Heating Units 25% | Packaged Air Conditioning Units 54% Boilers 21% | Room Air Conditioning 5% Individual Space Heaters 2% | PTAC (2) 3% Furnaces 20% | Centrifugal Chillers 14% Heat Pumps 5% | Reciprocating Chillers 12% District Heat 7% | Rotary Screw Chillers 3% Unit Heater 18% | Absorption Chillers 2% PTHP & WLHP (1) 2% | Heat Pumps 7% 100% | 100% Note(s):

  11. Recovery Act: Training Program Development for Commercial Building Equipment Technicians

    SciTech Connect (OSTI)

    Leah Glameyer

    2012-07-12

    The overall goal of this project has been to develop curricula, certification requirements, and accreditation standards for training on energy efficient practices and technologies for commercial building technicians. These training products will advance industry expertise towards net-zero energy commercial building goals and will result in a substantial reduction in energy use. The ultimate objective is to develop a workforce that can bring existing commercial buildings up to their energy performance potential and ensure that new commercial buildings do not fall below their expected optimal level of performance. Commercial building equipment technicians participating in this training program will learn how to best operate commercial buildings to ensure they reach their expected energy performance level. The training is a combination of classroom, online and on-site lessons. The Texas Engineering Extension Service (TEEX) developed curricula using subject matter and adult learning experts to ensure the training meets certification requirements and accreditation standards for training these technicians. The training targets a specific climate zone to meets the needs, specialized expertise, and perspectives of the commercial building equipment technicians in that zone. The combination of efficient operations and advanced design will improve the internal built environment of a commercial building by increasing comfort and safety, while reducing energy use and environmental impact. Properly trained technicians will ensure equipment operates at design specifications. A second impact is a more highly trained workforce that is better equipped to obtain employment. Organizations that contributed to the development of the training program include TEEX and the Texas Engineering Experiment Station (TEES) (both members of The Texas A&M University System). TEES is also a member of the Building Commissioning Association. This report includes a description of the project

  12. 01-02-2003 - Unattended Laboratory Heating Equipment | The Ames Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Unattended Laboratory Heating Equipment Document Number: NA Effective Date: 01/2003 File (public): PDF icon 01-02-2003

  13. Getting the correct data. [Eros Data Center heat recovery system

    SciTech Connect (OSTI)

    Not Available

    1985-03-01

    The Eros Data Center Heat Recovery System is a merging of the computer room air conditioning system with the building heating, ventilation and air conditioning system in such a way as to utilize the heat off the computers to heat the building. The 6,000 sq. ft. computer room contains three computers and two high resolution film laser recorders. Computer room air conditioners are switched from free cooling chilled water cooling tower mode to compresser heat recovery, according to outside air temperature and the temperature of the condensing loop. Any excess heat in the condenser loop over 90 F is expelled by the computer, opening the outside air dampers, and lowering mixed air temperatures.

  14. Exhaust bypass flow control for exhaust heat recovery

    DOE Patents [OSTI]

    Reynolds, Michael G.

    2015-09-22

    An exhaust system for an engine comprises an exhaust heat recovery apparatus configured to receive exhaust gas from the engine and comprises a first flow passage in fluid communication with the exhaust gas and a second flow passage in fluid communication with the exhaust gas. A heat exchanger/energy recovery unit is disposed in the second flow passage and has a working fluid circulating therethrough for exchange of heat from the exhaust gas to the working fluid. A control valve is disposed downstream of the first and the second flow passages in a low temperature region of the exhaust heat recovery apparatus to direct exhaust gas through the first flow passage or the second flow passage.

  15. Multi-physics modeling of thermoelectric generators for waste heat recovery applications

    Office of Energy Efficiency and Renewable Energy (EERE)

    Model developed provides effective guidelines to designing thermoelectric generation systems for automotive waste heat recovery applications

  16. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Waste Heat Recovery Systems for Fuel-Fired Furnaces Install Waste Heat Recovery Systems for Fuel-Fired Furnaces This tip sheet recommends installing waste heat recovery systems for fuel-fired furnaces to increase the energy efficiency of process heating systems. PROCESS HEATING TIP SHEET #8 Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (September 2005) (280.81 KB) More Documents & Publications Load Preheating Using Flue Gases from a Fuel-Fired Heating System Using

  17. Use of photovoltaics for waste heat recovery

    DOE Patents [OSTI]

    Polcyn, Adam D

    2013-04-16

    A device for recovering waste heat in the form of radiated light, e.g. red visible light and/or infrared light includes a housing having a viewing window, and a photovoltaic cell mounted in the housing in a relationship to the viewing window, wherein rays of radiated light pass through the viewing window and impinge on surface of the photovoltaic cell. The housing and/or the cell are cooled so that the device can be used with a furnace for an industrial process, e.g. mounting the device with a view of the interior of the heating chamber of a glass making furnace. In this manner, the rays of the radiated light generated during the melting of glass batch materials in the heating chamber pass through the viewing window and impinge on the surface of the photovoltaic cells to generate electric current which is passed onto an electric load.

  18. ISSUANCE 2015-06-30: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Final Rule

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Final Rule

  19. ISSUANCE 2014-12-23: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Notice of Proposed Rulemaking

  20. Distributed Generation with Heat Recovery and Storage

    SciTech Connect (OSTI)

    Siddiqui, Afzal S.; Marnay, Chris; Firestone, Ryan M.; Zhou, Nan

    2006-06-16

    Electricity produced by distributed energy resources (DER)located close to end-use loads has the potential to meet consumerrequirements more efficiently than the existing centralized grid.Installation of DER allows consumers to circumvent the costs associatedwith transmission congestion and other non-energy costs of electricitydelivery and potentially to take advantage of market opportunities topurchase energy when attractive. On-site, single-cycle thermal powergeneration is typically less efficient than central station generation,but by avoiding non-fuel costs of grid power and by utilizing combinedheat and power (CHP) applications, i.e., recovering heat from small-scaleon-site thermal generation to displace fuel purchases, DER can becomeattractive to a strictly cost-minimizing consumer. In previous efforts,the decisions facing typical commercial consumers have been addressedusing a mixed-integer linear program, the DER Customer Adoption Model(DER-CAM). Given the site s energy loads, utility tariff structure, andinformation (both technical and financial) on candidate DER technologies,DER-CAM minimizes the overall energy cost for a test year by selectingthe units to install and determining their hourly operating schedules. Inthis paper, the capabilities of DER-CAM are enhanced by the inclusion ofthe option to store recovered low-grade heat. By being able to keep aninventory of heat for use in subsequent periods, sites are able to lowercosts even further by reducing lucrative peak-shaving generation whilerelying on storage to meet heat loads. This and other effects of storageare demonstrated by analysis of five typical commercial buildings in SanFrancisco, California, USA, and an estimate of the cost per unit capacityof heat storage is calculated.

  1. Distributed Generation with Heat Recovery and Storage

    SciTech Connect (OSTI)

    Siddiqui, Afzal; Marnay, Chris; Firestone, Ryan M.; Zhou, Nan

    2005-07-29

    Electricity generated by distributed energy resources (DER) located close to end-use loads has the potential to meet consumer requirements more efficiently than the existing centralized grid. Installation of DER allows consumers to circumvent the costs associated with transmission congestion and other non-energy costs of electricity delivery and potentially to take advantage of market opportunities to purchase energy when attractive. On-site thermal power generation is typically less efficient than central station generation, but by avoiding non-fuel costs of grid power and utilizing combined heat and power (CHP) applications, i.e., recovering heat from small-scale on-site generation to displace fuel purchases, then DER can become attractive to a strictly cost-minimizing consumer. In previous efforts, the decisions facing typical commercial consumers have been addressed using a mixed-integer linear programme, the DER Customer Adoption Model(DER-CAM). Given the site s energy loads, utility tariff structure, and information (both technical and financial) on candidate DER technologies, DER-CAM minimizes the overall energy cost for a test year by selecting the units to install and determining their hourly operating schedules. In this paper, the capabilities of DER-CAM are enhanced by the inclusion of the option to store recovered low-grade heat. By being able to keep an inventory of heat for use in subsequent periods, sites are able to lower costs even further by reducing off-peak generation and relying on storage. This and other effects of storages are demonstrated by analysis of five typical commercial buildings in San Francisco, California, and an estimate of the cost per unit capacity of heat storage is calculated.

  2. Develop Thermoelectric Technology for Automotive Waste Heat Recovery |

    Broader source: Energy.gov (indexed) [DOE]

    | Department of Energy Emerging Technologies Project for the 2013 Building Technologies Office's Program Peer Review emrgtech06_reedy_040213.pdf (403.24 KB) More Documents & Publications Working Fluids Low Global Warming Potential Refrigerants - 2013 Peer Review Multi-Function Fuel-Fired Heat Pump - 2013 Peer Review Buildings Performance Database - 2013 BTO Peer Review Department of Energy

    Develop thermoelectric technology for waste heat recovery with a 10% fuel economy

  3. Method for controlling exhaust gas heat recovery systems in vehicles

    DOE Patents [OSTI]

    Spohn, Brian L.; Claypole, George M.; Starr, Richard D

    2013-06-11

    A method of operating a vehicle including an engine, a transmission, an exhaust gas heat recovery (EGHR) heat exchanger, and an oil-to-water heat exchanger providing selective heat-exchange communication between the engine and transmission. The method includes controlling a two-way valve, which is configured to be set to one of an engine position and a transmission position. The engine position allows heat-exchange communication between the EGHR heat exchanger and the engine, but does not allow heat-exchange communication between the EGHR heat exchanger and the oil-to-water heat exchanger. The transmission position allows heat-exchange communication between the EGHR heat exchanger, the oil-to-water heat exchanger, and the engine. The method also includes monitoring an ambient air temperature and comparing the monitored ambient air temperature to a predetermined cold ambient temperature. If the monitored ambient air temperature is greater than the predetermined cold ambient temperature, the two-way valve is set to the transmission position.

  4. Develop Thermoelectric Technology for Automotive Waste Heat Recovery |

    Broader source: Energy.gov (indexed) [DOE]

    Department of Energy 09 DOE Hydrogen Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting, May 18-22, 2009 -- Washington D.C. ace_45_yang.pdf (1.15 MB) More Documents & Publications Develop Thermoelectric Technology for Automotive Waste Heat Recovery Engineering and Materials for Automotive Thermoelectric Applications Solid-State Energy Conversion Overview

  5. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    SciTech Connect (OSTI)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  6. DOE Publishes Notice of Proposed Rulemaking for Direct Heating Equipment and Pool Heater Test Procedures

    Broader source: Energy.gov [DOE]

    The Department of Energy has published a notice of proposed rulemaking regarding test procedures for direct heating equipment and pool heaters.

  7. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    2 Main Commercial Heating and Cooling Equipment as of 1995, 1999, and 2003 (Percent of Total Floorspace) (1) Heating Equipment 1995 1999 2003 (2) Cooling Equipment 1995 1999 2003 (2) Packaged Heating Units 29% 38% 28% Packaged Air Conditioning Units 45% 54% 46% Boilers 29% 29% 32% Individual Air Conditioners 21% 21% 19% Individual Space Heaters 29% 26% 19% Central Chillers 19% 19% 18% Furnaces 25% 21% 30% Residential Central Air Conditioners 16% 12% 17% Heat Pumps 10% 13% 14% Heat Pumps 12% 14%

  8. Waste Heat Recovery. Technology and Opportunities in U.S. Industry

    SciTech Connect (OSTI)

    Johnson, Ilona; Choate, William T.; Davidson, Amber

    2008-03-01

    This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

  9. Low and high Temperature Dual Thermoelectric Generation Waste Heat Recovery System for Light-Duty Vehicles

    Office of Energy Efficiency and Renewable Energy (EERE)

    Developing a low and high temperature dual thermoelectric generation waste heat recovery system for light-duty vehicles.

  10. Geothermal Energy Production With Innovative Methods Of Geothermal Heat Recovery

    SciTech Connect (OSTI)

    Swenson, Allen; Darlow, Rick; Sanchez, Angel; Pierce, Michael; Sellers, Blake

    2014-12-19

    The ThermalDrive™ Power System (“TDPS”) offers one of the most exciting technological advances in the geothermal power generation industry in the last 30 years. Using innovations in subsurface heat recovery methods, revolutionary advances in downhole pumping technology and a distributed approach to surface power production, GeoTek Energy, LLC’s TDPS offers an opportunity to change the geothermal power industry dynamics.

  11. IEA Annex 26: Advanced Supermarket Refrigeration/Heat Recovery Systems

    SciTech Connect (OSTI)

    Baxter, VAN

    2003-05-19

    With increased concern about the impact of refrigerant leakage on global warming, a number of new supermarket refrigeration system configurations requiring significantly less refrigerant charge are being considered. In order to help promote the development of advanced systems and expand the knowledge base for energy-efficient supermarket technology, the International Energy Agency (IEA) established IEA Annex 26 (Advanced Supermarket Refrigeration/Heat Recovery Systems) under the ''IEA Implementing Agreement on Heat Pumping Technologies''. Annex 26 focuses on demonstrating and documenting the energy saving and environmental benefits of advanced systems design for food refrigeration and space heating and cooling for supermarkets. Advanced in this context means systems that use less energy, require less refrigerant and produce lower refrigerant emissions. Stated another way, the goal is to identify supermarket refrigeration and HVAC technology options that reduce the total equivalent warming impact (TEWI) of supermarkets by reducing both system energy use (increasing efficiency) and reducing total refrigerant charge. The Annex has five participating countries: Canada, Denmark, Sweden, the United Kingdom, and the United States. The working program of the Annex has involved analytical and experimental investigation of several candidate system design approaches to determine their potential to reduce refrigerant usage and energy consumption. Advanced refrigeration system types investigated include the following: distributed compressor systems--small parallel compressor racks are located in close proximity to the food display cases they serve thus significantly shortening the connecting refrigerant line lengths; secondary loop systems--one or more central chillers are used to refrigerate a secondary coolant (e.g. brine, ice slurry, or CO2) that is pumped to the food display cases on the sales floor; self-contained display cases--each food display case has its own

  12. Advanced Energy and Water Recovery Technology from Low Grade Waste Heat

    SciTech Connect (OSTI)

    Dexin Wang

    2011-12-19

    The project has developed a nanoporous membrane based water vapor separation technology that can be used for recovering energy and water from low-temperature industrial waste gas streams with high moisture contents. This kind of exhaust stream is widely present in many industrial processes including the forest products and paper industry, food industry, chemical industry, cement industry, metal industry, and petroleum industry. The technology can recover not only the sensible heat but also high-purity water along with its considerable latent heat. Waste heats from such streams are considered very difficult to recover by conventional technology because of poor heat transfer performance of heat-exchanger type equipment at low temperature and moisture-related corrosion issues. During the one-year Concept Definition stage of the project, the goal was to prove the concept and technology in the laboratory and identify any issues that need to be addressed in future development of this technology. In this project, computational modeling and simulation have been conducted to investigate the performance of a nanoporous material based technology, transport membrane condenser (TMC), for waste heat and water recovery from low grade industrial flue gases. A series of theoretical and computational analyses have provided insight and support in advanced TMC design and experiments. Experimental study revealed condensation and convection through the porous membrane bundle was greatly improved over an impermeable tube bundle, because of the membrane capillary condensation mechanism and the continuous evacuation of the condensate film or droplets through the membrane pores. Convection Nusselt number in flue gas side for the porous membrane tube bundle is 50% to 80% higher than those for the impermeable stainless steel tube bundle. The condensation rates for the porous membrane tube bundle also increase 60% to 80%. Parametric study for the porous membrane tube bundle heat transfer

  13. Total heat gain and the split between radiant and convective heat gain from office and laboratory equipment in buildings

    SciTech Connect (OSTI)

    Hosni, M.H.; Jones, B.W.; Sipes, J.M.; Xu, Y.

    1998-10-01

    An accurate determination of the cooling load is important in the proper sizing of air-conditioning equipment. Improvements on the thermal insulation characteristics of building materials and recent advances in building envelope systems have reduced the building cooling load from external sources. However, the number of internal cooling load sources have increased due to the addition of various office and laboratory equipment (e.g., microcomputer, monitor, printer copier, scanner, overhead projector, microwave oven, incubator, etc.). In this article, typical office and laboratory equipment such as desktop computers (with a Pentium and a 486DX2-33 processor), monitors, a copier, a laser printer, and a biological incubator are evaluated to determine the total heat gain and the split between radiant and convective heat gain from these items. In addition, two standard objects with well-defined radiant heat loss characteristics, a heated flat slab, and a heated sphere are used to verify the accuracy of measurement and data reduction procedures. The total heat gain from tested office equipment was significantly less than the name plate ratings even when operated continuously. The actual power consumption ranged from 14% to 36% of the name plate ratings. Thus, care must be taken when using equipment nameplate ratings in estimating total heat gain for air-conditioning equipment sizing.

  14. Evaluation of Waste Heat Recovery and Utilization from Residential Appliances and Fixtures

    SciTech Connect (OSTI)

    Tomlinson, John J; Christian, Jeff; Gehl, Anthony C

    2012-09-01

    Executive Summary In every home irrespective of its size, location, age, or efficiency, heat in the form of drainwater or dryer exhaust is wasted. Although from a waste stream, this energy has the potential for being captured, possibly stored, and then reused for preheating hot water or air thereby saving operating costs to the homeowner. In applications such as a shower and possibly a dryer, waste heat is produced at the same time as energy is used, so that a heat exchanger to capture the waste energy and return it to the supply is all that is needed. In other applications such as capturing the energy in drainwater from a tub, dishwasher, or washing machine, the availability of waste heat might not coincide with an immediate use for energy, and consequently a heat exchanger system with heat storage capacity (i.e. a regenerator) would be necessary. This study describes a two-house experimental evaluation of a system designed to capture waste heat from the shower, dishwasher clothes washer and dryer, and to use this waste heat to offset some of the hot water energy needs of the house. Although each house was unoccupied, they were fitted with equipment that would completely simulate the heat loads and behavior of human occupants including operating the appliances and fixtures on a demand schedule identical to Building American protocol (Hendron, 2009). The heat recovery system combined (1) a gravity-film heat exchanger (GFX) installed in a vertical section of drainline, (2) a heat exchanger for capturing dryer exhaust heat, (3) a preheat tank for storing the captured heat, and (4) a small recirculation pump and controls, so that the system could be operated anytime that waste heat from the shower, dishwasher, clothes washer and dryer, and in any combination was produced. The study found capturing energy from the dishwasher and clothes washer to be a challenge since those two appliances dump waste water over a short time interval. Controls based on the status of the

  15. Assessment and development of an advanced heat pump for recovery of volatile organic compounds

    SciTech Connect (OSTI)

    Not Available

    1992-06-01

    This report documents Phase 1 of a project conducted by Mechanical Technology Incorporated (MTI) for the assessment and development of an advanced heat pump for recovery of VOC solvents from process gas streams. In Phase 1, MTI has evaluated solvent recovery applications within New York State (NYS), identified host sites willing to implement their application, and conducted a preliminary design of the equipment required. The design and applications were evaluated for technical and economic feasibility. The solvent recovery heat pump system concept resulting from the Phase 1 work is one of a mobile unit that would service multiple stationary adsorbers. A large percentage of solvent recovery applications within the state can be serviced by on-site carbon bed adsorbers that are desorbed at frequencies ranging from once per to once per month. In this way, many users can effectively share'' the substantial capital investment associated with the system's reverse Brayton hardware, providing it can be packaged as a mobile unit. In a typical operating scenario, a carbon adsorption module will be located permanently at the industrial site. The SLA will be ducted through the adsorber and the solvents removed, thus eliminating an air emission problem. Prior to VOC breakthrough, by schedule or by request, the mobile unit would arrive at the site to recover the concentrated solvent. An engine driven, natural gas fueled system, the mobile unit utilizes conditioned engine exhaust gases as the inert gas for desorption. Hot inert gas is directed through the carbon bed, heating it and volatilizing the adsorbed solvent. Using a revere Brayton-cycle refrigeration system to create low temperatures, the solvent vapors are condensed and collected from the inert gas stream. The solvent can then be recycled to the production process or sold for other uses and the adsorber returned to service.

  16. Low-temperature waste-heat recovery in the food and paper industries

    SciTech Connect (OSTI)

    Foell, W.K.; Lund, D.; Mitchell, J.W.; Ray, D.; Stevenson, R.; TenWolde, A.

    1980-11-01

    The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW)

  17. Energy Conservation Program for Consumer Products: Energy Conservation Standards for Direct Heating Equipment and Pool Heaters, Request for Information

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Consumer Products: Energy Conservation Standards for Direct Heating Equipment and Pool Heaters, Request for Information

  18. 2014-02-21 Issuance: Test Procedure for Commercial Water Heating Equipment; Request for Information

    Office of Energy Efficiency and Renewable Energy (EERE)

    This document is a pre-publication Federal Register request for information regarding test procedures for commercial water heating equipment, as issued by the Deputy Assistant Secretary for Energy Efficiency (February 21, 2014).

  19. EA-1774: Energy Conservation Program: Energy Conservation Standards for Direct Heating Equipment

    Office of Energy Efficiency and Renewable Energy (EERE)

    This EA evaluates the environmental impacts of the adoption of amended energy conservation standards as required by The Energy Policy and Conservation Act, as amended) for direct heating equipment,...

  20. Reduce Radiation Losses from Heating Equipment; Industrial Technologie...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    line of sight, and the rate of heat transfer increases with the fourth power of the ... These graphs give results that are within 5% of the results of using detailed view- factor ...

  1. Analysis of IECC2003 Chiller Heat Recovery for Service Water Heating Requirement for New York State

    SciTech Connect (OSTI)

    Winiarski, David W.

    2004-08-15

    The state of New York asked the U.S. Department of Energy to evaluate the cost-effectiveness of the requirement for Heat Recovery for Service Water Heating that exists in the 2003 International Energy Conservation Code to determine whether this requirement should be adopted into the New York State Energy Code. A typical hotel application that would trigger this requirement was examined using whole building simulation software to generate baseline annual chiller and service hot water loads, and a spreadsheet was used to examine the energy savings potential for heat recovery using hourly load files from the simulation. An example application meeting the code requirement was developed, and the energy savings, energy cost savings, and first costs for the heat recovery installation were developed. The calculated payback for this application was 6.3 years using 2002 New York state average energy costs. This payback met the minimum requirements for cost effectiveness established for the state of New York for updating the commercial energy conservation code.

  2. Combustion testing and heat recovery study: Frank E. Van Lare Wastewater Treatment Plant, Monroe County. Final report

    SciTech Connect (OSTI)

    1995-01-01

    The objectives of the study were to record and analyze sludge management operations data and sludge incinerator combustion data; ascertain instrumentation and control needs; calculate heat balances for the incineration system; and determine the feasibility of different waste-heat recovery technologies for the Frank E. Van Lare (FEV) Wastewater Treatment Plant. As an integral part of this study, current and pending federal and state regulations were evaluated to establish their impact on furnace operation and subsequent heat recovery. Of significance is the effect of the recently promulgated Federal 40 CFR Part 503 regulations on the FEV facility. Part 503 regulations were signed into law in November 1992, and, with some exceptions, affected facilities must be in compliance by February 19, 1994. Those facilities requiring modifications or upgrades to their incineration or air pollution control equipment to meet Part 503 regulations must be in compliance by February 19, 1995.

  3. Overview of Fords Thermoelectric Programs: Waste Heat Recovery...

    Broader source: Energy.gov (indexed) [DOE]

    Overview of Fords Thermoelectric Programs: Waste Heat Recovery and Climate Control Thermoelectric HVAC for Light-Duty Vehicle Applications Automotive Thermoelectric Generators ...

  4. Bypass valve and coolant flow controls for optimum temperatures in waste heat recovery systems

    DOE Patents [OSTI]

    Meisner, Gregory P

    2013-10-08

    Implementing an optimized waste heat recovery system includes calculating a temperature and a rate of change in temperature of a heat exchanger of a waste heat recovery system, and predicting a temperature and a rate of change in temperature of a material flowing through a channel of the waste heat recovery system. Upon determining the rate of change in the temperature of the material is predicted to be higher than the rate of change in the temperature of the heat exchanger, the optimized waste heat recovery system calculates a valve position and timing for the channel that is configurable for achieving a rate of material flow that is determined to produce and maintain a defined threshold temperature of the heat exchanger, and actuates the valve according to the calculated valve position and calculated timing.

  5. Comparison of freezing control strategies for residential air-to-air heat recovery ventilators

    SciTech Connect (OSTI)

    Phillips, E.G.; Bradley, L.C. ); Chant, R.E. ); Fisher, D.R.

    1989-01-01

    A comparison of the energy performance of defrost and frost control strategies for residential air-to-air heat recovery ventilators (HRV) has been carried out by using computer simulations for various climatic conditions. This paper discusses the results and conclusions from the comparisons and their implications for the heat recovery ventilator manufacturers and system designers.

  6. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    1 Main Residential Heating Equipment as of 1987, 1993, 1997, 2001, and 2005 (Percent of Total Households) Equipment Type 1987 1993 1997 2001 2005 Natural Gas 55% 53% 53% 55% 52% Central Warm-Air Furnace 35% 36% 38% 42% 40% Steam or Hot-Water System 10% 9% 7% 7% 7% Floor/Wall/Pipeless Furnace 6% 4% 4% 3% 2% Room Heater/Other 4% 3% 4% 3% 3% Electricity 20% 26% 29% 29% 30% Central Warm-Air Furnace 8% 10% 11% 12% 14% Heat Pump 5% 8% 10% 10% 8% Built-In Electric Units 6% 7% 7% 6% 5% Other 1% 1% 2% 2%

  7. An Analysis of Price Determination and Markups in the Air-Conditioning and Heating Equipment Industry

    SciTech Connect (OSTI)

    Dale, Larry; Millstein, Dev; Coughlin, Katie; Van Buskirk, Robert; Rosenquist, Gregory; Lekov, Alex; Bhuyan, Sanjib

    2004-01-30

    In this report we calculate the change in final consumer prices due to minimum efficiency standards, focusing on a standard economic model of the air-conditioning and heating equipment (ACHE) wholesale industry. The model examines the relationship between the marginal cost to distribute and sell equipment and the final consumer price in this industry. The model predicts that the impact of a standard on the final consumer price is conditioned by its impact on marginal distribution costs. For example, if a standard raises the marginal cost to distribute and sell equipment a small amount, the model predicts that the standard will raise the final consumer price a small amount as well. Statistical analysis suggest that standards do not increase the amount of labor needed to distribute equipment the same employees needed to sell lower efficiency equipment can sell high efficiency equipment. Labor is a large component of the total marginal cost to distribute and sell air-conditioning and heating equipment. We infer from this that standards have a relatively small impact on ACHE marginal distribution and sale costs. Thus, our model predicts that a standard will have a relatively small impact on final ACHE consumer prices. Our statistical analysis of U.S. Census Bureau wholesale revenue tends to confirm this model prediction. Generalizing, we find that the ratio of manufacturer price to final consumer price prior to a standard tends to exceed the ratio of the change in manufacturer price to the change in final consumer price resulting from a standard. The appendix expands our analysis through a typical distribution chain for commercial and residential air-conditioning and heating equipment.

  8. Waste heat recovery from adiabatic diesel engines by exhaust-driven Brayton cycles

    SciTech Connect (OSTI)

    Khalifa, H.E.

    1983-12-01

    This report presents an evaluation of Brayton Bottoming Systems (BBS) as waste heat recovery devices for future adiabatic diesel engines in heavy duty trucks. Parametric studies were performed to evaluate the influence of external and internal design parameters on BBS performance. Conceptual design and trade-off studies were undertaken to estimate the optimum configuration, size, and cost of major hardware components. The potential annual fuel savings of long-haul trucks equipped with BBS were estimated. The addition of a BBS to a turbocharged, nonaftercooled adiabatic engine would improve fuel economy by as much as 12%. In comparison with an aftercooled, turbocompound engine, the BBS-equipped turbocharged engine would offer a 4.4% fuel economy advantage. It is also shown that, if installed in tandem with an aftercooled turbocompound engine, the BBS could effect a 7.2% fuel economy improvement. The cost of a mass-produced 38 Bhp BBS is estimated at about $6460 or $170/Bhp. Technical and economic barriers that would hinder the commercial introduction of bottoming systems were identified.

  9. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces;...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical ...

  10. Dual Loop Parallel/Series Waste Heat Recovery System

    Broader source: Energy.gov [DOE]

    This system captures all the jacket water, intercooler, and exhaust heat from the engine by utilizing a single condenser to reject leftover heat to the atmosphere.

  11. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    When the energy transfer reaches its practical limit, the spent combustion gases are ... reduction in furnace heat losses will be multiplied by the overall available heat factor. ...

  12. Steel Mill Powered by Waste Heat Recovery System | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    efficient recovery boiler. Locations Indiana Partners ArcelorMittal USA, Inc. EERE Investment 31.6 million Clean Energy Sector Energy-saving homes, buildings, and manufacturing

  13. Development of a Waste Heat Recovery System for Light Duty Diesel Engines |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy a Waste Heat Recovery System for Light Duty Diesel Engines Development of a Waste Heat Recovery System for Light Duty Diesel Engines Substantial increases in engine efficiency of a light-duty diesel engine, which require utilization of the waste energy found in the coolant, EGR, and exhaust streams, may be increased through the development of a Rankine cycle waste heat recovery system deer09_briggs.pdf (291.32 KB) More Documents & Publications Performance of an

  14. Performance of an Organic Rankine Cycle Waste Heat Recovery System for

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Light Duty Diesel Engines | Department of Energy an Organic Rankine Cycle Waste Heat Recovery System for Light Duty Diesel Engines Performance of an Organic Rankine Cycle Waste Heat Recovery System for Light Duty Diesel Engines Poster presented at the 16th Directions in Engine-Efficiency and Emissions Research (DEER) Conference in Detroit, MI, September 27-30, 2010. p-04_briggs.pdf (486.62 KB) More Documents & Publications Development of a Waste Heat Recovery System for Light Duty Diesel

  15. Development of a Waste Heat Recovery System for Light Duty Diesel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Performance of an Organic Rankine Cycle Waste Heat Recovery System for Light Duty Diesel Engines A Quantum Leap for Heavy-Duty Truck Engine Efficiency - Hybrid Power System of ...

  16. Overview of Fords Thermoelectric Programs: Waste Heat Recovery and Climate Control

    Office of Energy Efficiency and Renewable Energy (EERE)

    Overview of progress in TE waste heat recovery from sedan gasoline-engine exhaust, TE HVAC system in hybrid sedan, and establishing targets for cost, power density, packaging, durability, and systems integration

  17. High-Performance Thermoelectric Devices Based on Abundant Silicide Materials for Vehicle Waste Heat Recovery

    Broader source: Energy.gov [DOE]

    Development of high-performance thermoelectric devices for vehicle waste heat recovery will include fundamental research to use abundant promising low-cost thermoelectric materials, thermal management and interfaces design, and metrology

  18. Overview of Fords Thermoelectric Programs: Waste Heat Recovery and Climate Control

    Broader source: Energy.gov [DOE]

    Overview of progress in TE waste heat recovery from sedan gasoline-engine exhaust, TE HVAC system in hybrid sedan, and establishing targets for cost, power density, packaging, durability, and systems integration

  19. An Engine System Approach to Exhaust Waste Heat Recovery | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Summarizes progress in design, analysis, and testing of individual component building blocks of waste heat recovery system for a 10% improvement in heavy-duty diesel engine. deer08_kruiswyk.pdf (1.52

  20. High Efficiency Microturbine with Integral Heat Recovery- Presentation by Capstone Turbine Corporation, June 2011

    Broader source: Energy.gov [DOE]

    Presentation on High Efficiency Microturbine with Integral Heat Recovery, given by John Nourse of Capstone Turbine Corporation, at the U.S. DOE Industrial Distributed Energy Portfolio Review Meeting in Washington, D.C. on June 1-2, 2011.

  1. Vehicle Technologies Office Merit Review 2014: Thermoelectric Waste Heat Recovery Program for Passenger Vehicles

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presentation given by GenTherm at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about thermoelectric waste heat recovery...

  2. Use Feedwater Economizers for Waste Heat Recovery - Steam Tip Sheet #3

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on feedwater economizers for waste heat recovery provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    8 Major Residential HVAC Equipment Lifetimes, Ages, and Replacement Picture Equipment Type Central Air Conditioners 8 - 14 11 8 5,354 Heat Pumps 9 - 15 12 8 1,260 Furnaces Electric 10 - 20 15 11 N.A. Gas-Fired 12 - 17 15 11 2,601 Oil-Fired 15 - 19 17 N.A. 149 Gas-Fired Boilers (1) 17 - 24 20 17 204 Note(s): Source(s): Lifetimes based on use by the first owner of the product, and do not necessarily indicate that the product stops working after this period. A replaced unit may be discarded or used

  4. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    9 Major Commercial HVAC Equipment Lifetimes and Ages Median Equipment Type Lifetime Air Conditioners Through-the-Wall 15 Water-CooledPackage 24 (1) Roof-Top 15 Chillers Reciprocating 20 Centrifugal 25 (1) Absorption 23 Heat Pumps Air-to-Air 15 Water-to-Air 24 (1) Furnaces (gas or oil) 18 Boilers (gas or oil) Hot-Water 24 - 35 Steam 25 - 30 Unit Heaters Gas-Fired or Electric 13 Hot-Water or Steam 20 Cooling Towers (metal or wood) Metal 22 (1) Wood 20 Note(s): Source(s): 1) Data from 2005. All

  5. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing | Waste Heat Recovery Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Recovery Systems Chapter 6: Technology Assessments NOTE: This technology assessment is available as an appendix to the 2015 Quadrennial Technology Review (QTR). Waste Heat Recovery Systems is one of fourteen manufacturing-focused technology assessments prepared in support of Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing. For context within the 2015 QTR, key connections between this technology assessment, other QTR technology chapters, and other Chapter 6

  6. High-Temperature Components for Rankine-Cycle-Based Waste Heat Recovery

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Systems on Combustion Engines | Department of Energy High-Temperature Components for Rankine-Cycle-Based Waste Heat Recovery Systems on Combustion Engines High-Temperature Components for Rankine-Cycle-Based Waste Heat Recovery Systems on Combustion Engines This poster reports on recent developments, achievements, and capabilities within a virtual environment to predict the dynamic behavior of the Rankine cycle within real driving cycles. p-11_janssens.pdf (168.59 KB) More Documents &

  7. Recovery of Water from Boiler Flue Gas Using Condensing Heat...

    Office of Scientific and Technical Information (OSTI)

    DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water ...

  8. Development of bonded composite doublers for the repair of oil recovery equipment.

    SciTech Connect (OSTI)

    Roach, David W.; Rackow, Kirk A.

    2005-06-01

    An unavoidable by-product of a metallic structure's use is the appearance of crack and corrosion flaws. Economic barriers to the replacement of these structures have created an aging infrastructure and placed even greater demands on efficient and safe repair methods. In the past decade, an advanced composite repair technology has made great strides in commercial aviation use. Extensive testing and analysis, through joint programs between the Sandia Labs FAA Airworthiness Assurance Center and the aviation industry, have proven that composite materials can be used to repair damaged aluminum structure. Successful pilot programs have produced flight performance history to establish the durability of bonded composite patches as a permanent repair on commercial aircraft structures. With this foundation in place, this effort is adapting bonded composite repair technology to civil structures. The use of bonded composite doublers has the potential to correct the difficulties associated with current repair techniques and the ability to be applied where there are no rehabilitation options. It promises to be cost-effective with minimal disruption to the users of the structure. This report concludes a study into the application of composite patches on thick steel structures typically used in mining operations. Extreme fatigue, temperature, erosive, and corrosive environments induce an array of equipment damage. The current weld repair techniques for these structures provide a fatigue life that is inferior to that of the original plate. Subsequent cracking must be revisited on a regular basis. The use of composite doublers, which do not have brittle fracture problems such as those inherent in welds, can help extend the structure's fatigue life and reduce the equipment downtime. Two of the main issues for adapting aircraft composite repairs to civil applications are developing an installation technique for carbon steel and accommodating large repairs on extremely thick structures

  9. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    U.S. Heating and Air-Conditioning System Manufacturer Shipments, by Type (Including Exports) 2005 Value of 2000 2005 2007 2009 2010 Shipments Equipment Type (1,000s) (1,000s) (1,000s) (1,000s) (1,000s) ($million) (7) Air-Conditioners (1) 5,346 6,472 4,508 3,516 3419 5,837 Heat Pumps 1,539 2,336 1,899 1,642 1,748 2,226 Air-to-Air Heat Pumps 1,339 2,114 1,899 1,642 1748 1,869 Water-Source Heat Pumps (2) 200 222 N.A. N.A. N.A. 357 Chillers 38 37 37 25 29 1,093 Reciprocating 25 24 30 20 24 462

  10. EERE Success Story-Steel Mill Powered by Waste Heat Recovery System |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Steel Mill Powered by Waste Heat Recovery System EERE Success Story-Steel Mill Powered by Waste Heat Recovery System May 16, 2013 - 12:00am Addthis EERE worked with ArcelorMittal USA, Inc. to install an efficient recovery boiler to burn blast furnace gases generated during iron-making operations to produce electricity and steam onsite at the company's Indiana Harbor Steel Mill in East Chicago, Indiana. The steam is being used to drive existing turbogenerators onsite,

  11. Quantum Well Thermoelectrics and Waste Heat Recovery | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High-Efficiency Quantum-Well Thermoelectrics for Waste Heat Power Generation Recent Progress in the Development of High Efficiency Thermoelectrics High Temperature Thermoelectric ...

  12. Heat recovery and the economizer for HVAC systems

    SciTech Connect (OSTI)

    Anantapantula, V.S. . Alco Controls Div.); Sauer, H.J. Jr. )

    1994-11-01

    This articles examines why a combined heat reclaim/economizer system with priority to heat reclaim operation is most likely to result in the least annual total HVAC energy. PC-based, hour-by-hour simulation programs evaluate annual HVAC energy requirements when using combined operation of heat reclaim and economizer cycle, while giving priority to operation of either one. These simulation programs also enable the design engineer to select the most viable heat reclaim and/or economizer system for any given type of HVAC system serving the building internal load level, building geographical location and other building/system variables.

  13. DOE Offers $15 Million Geothermal Heat Recovery Opportunity

    Broader source: Energy.gov [DOE]

    DOE's Geothermal Technologies Program announced on August 20 a $15 million funding opportunity to research and develop innovative methods of extracting heat from geothermal resources. DOE is...

  14. Wastewater heat recovery method and apparatus (Patent) | DOEPatents

    Office of Scientific and Technical Information (OSTI)

    A drain trap includes a heat exchanger with an inner coiled tube, baffle plate, wastewater inlet, wastewater outlet, cold water inlet, and preheated water outlet. Wastewater enters ...

  15. Feasibility of Thermoelectrics for Waste Heat Recovery in Conventional Vehicles

    SciTech Connect (OSTI)

    Smith, K.; Thornton, M.

    2009-04-01

    Thermoelectric (TE) generators convert heat directly into electricity when a temperature gradient is applied across junctions of two dissimilar metals. The devices could increase the fuel economy of conventional vehicles by recapturing part of the waste heat from engine exhaust and generating electricity to power accessory loads. A simple vehicle and engine waste heat model showed that a Class 8 truck presents the least challenging requirements for TE system efficiency, mass, and cost; these trucks have a fairly high amount of exhaust waste heat, have low mass sensitivity, and travel many miles per year. These factors help maximize fuel savings and economic benefits. A driving/duty cycle analysis shows strong sensitivity of waste heat, and thus TE system electrical output, to vehicle speed and driving cycle. With a typical alternator, a TE system could allow electrification of 8%-15% of a Class 8 truck's accessories for 2%-3% fuel savings. More research should reduce system cost and improve economics.

  16. Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R&D Opportunities

    SciTech Connect (OSTI)

    Thekdi, Arvind; Nimbalkar, Sachin U.

    2015-01-01

    The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R&D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R&D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.

  17. Waste Heat Utilization System Property Tax Exemption

    Broader source: Energy.gov [DOE]

    Waste heat utilization systems arefacilities and equipment for the recovery of waste heat generated in the process of generating electricity and the use of such heat to generate additional elect...

  18. Ultramizer: Waste Heat Recovery System for Commercial and Industrial...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    removes pure water from the waste stream, which can then be reused to reduce makeup water demand. The recovered latent heat energy can be used to reduce energy input for...

  19. Waste Heat Recovery and Recycling in Thermal Separation Processes: Distillation, Multi-Effect Evaporation (MEE) and Crystallization Processes

    SciTech Connect (OSTI)

    Emmanuel A. Dada; Chandrakant B. Panchal; Luke K. Achenie; Aaron Reichl; Chris C. Thomas

    2012-12-03

    (53:35:12). And for an H2O2 distillation process, the two promising fluids are Trifluoroethanol (TFE) + Triethylene Glycol Dimethyl ether (DMETEG) and Ammonia+ Water. Thermo-physical properties calculated by Aspen+ are reasonably accurate. Documentation of the installation of pilot-plants or full commercial units were not found in the literature for validating thermo-physical properties in an operating unit. Therefore, it is essential to install a pilot-scale unit to verify thermo-physical properties of working fluid pairs and validate the overall efficiency of the thermal heat pump at temperatures typical of distillation processes. For an HO2 process, the ammonia-water heat pump system is more compact and preferable than the TFE-DMETEG heat pump. The ammonia-water heat pump is therefore recommended for the H2O2 process. Based on the complex nature of the heat recovery system, we anticipated that capital costs could make investments financially unattractive where steam costs are low, especially where co-generation is involved. We believe that the enhanced heat transfer equipment has the potential to significantly improve the performance of TEE crystallizers, independent of the absorption heat-pump recovery system. Where steam costs are high, more detailed design/cost engineering will be required to verify the economic viability of the technology. Due to the long payback period estimated for the TEE open system, further studies on the TEE system are not warranted unless there are significant future improvements to heat pump technology. For the H2O2 distillation cycle heat pump waste heat recovery system, there were no significant process constraints and the estimated 5 years payback period is encouraging. We therefore recommend further developments of application of the thermal heat pump in the H2O2 distillation process with the focus on the technical and economic viability of heat exchangers equipped with the state-of-the-art enhancements. This will require additional funding for

  20. An Overview of Thermoelectric Waste Heat Recovery Activities in Europe |

    Broader source: Energy.gov (indexed) [DOE]

    2002_deer_clark.pdf (425.23 KB) More Documents & Publications Assessment of Environmental Impacts of Shell GTL Fuel Shell Gas to Liquids in the context of a Future Fuel Strategy - Technical Marketing Aspects Verification of Shell GTL Fuel as CARB Alternative Diesel Handling Equipment | Department of Energy

    This report by the National Renewable Energy Laboratory discusses an analysis of the total cost of ownership of fuel cell-powered and traditional battery-powered material handling

  1. Screening Analysis for EPACT-Covered Commercial HVAC and Water-Heating Equipment

    SciTech Connect (OSTI)

    Somasundaram, Sriram; Armstrong, Peter R.; Belzer, David B.; Gaines, Suzanne C.; Hadley, Donald L.; Katipumula, S.; Smith, David L.; Winiarski, David W.

    2000-04-25

    The Energy Policy and Conservation Act (EPCA) as amended by the Energy Policy Act of 1992 (EPACT) establishes that the U.S. Department of Energy (DOE) regulate efficiency levels of certain categories of commercial heating, cooling, and water-heating equip-ment. EPACT establishes the initial minimum efficiency levels for products falling under these categories, based on ASHRAE/IES Standard 90.1-1989 requirements. EPCA states that, if ASHRAE amends Standard 90.1-1989 efficiency levels, then DOE must establish an amended uniform national manufacturing standard at the minimum level specified in the amended Standard 90.1 and that it can establish higher efficiency levels if they would result in significant additional energy savings. Standard 90.1-1999 increases minimum efficiency levels for some of the equipment categories covered by EPCA 92. DOE conducted a screening analysis to determine the energy-savings potential for EPACT-covered products meet and exceeding these levels. This paper describes the methodology, data assumptions, and results of the analysis.

  2. A Waste Heat Recovery System for Light Duty Diesel Engines

    SciTech Connect (OSTI)

    Briggs, Thomas E; Wagner, Robert M; Edwards, Kevin Dean; Curran, Scott; Nafziger, Eric J

    2010-01-01

    In order to achieve proposed fuel economy requirements, engines must make better use of the available fuel energy. Regardless of how efficient the engine is, there will still be a significant fraction of the fuel energy that is rejected in the exhaust and coolant streams. One viable technology for recovering this waste heat is an Organic Rankine Cycle. This cycle heats a working fluid using these heat streams and expands the fluid through a turbine to produce shaft power. The present work was the development of such a system applied to a light duty diesel engine. This lab demonstration was designed to maximize the peak brake thermal efficiency of the engine, and the combined system achieved an efficiency of 44.4%. The design of the system is discussed, as are the experimental performance results. The system potential at typical operating conditions was evaluated to determine the practicality of installing such a system in a vehicle.

  3. Waste Heat Management Options for Improving Industrial Process Heating

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Systems | Department of Energy Waste Heat Management Options for Improving Industrial Process Heating Systems Waste Heat Management Options for Improving Industrial Process Heating Systems This presentation covers typical sources of waste heat from process heating equipment, characteristics of waste heat streams, and options for recovery including Combined Heat and Power. Waste Heat Management Options for Improving Industrial Process Heating Systems (August 20, 2009) (494.7 KB) More

  4. Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

    SciTech Connect (OSTI)

    Adam Polcyn; Moe Khaleel

    2009-01-06

    The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

  5. ISSUANCE 2014-12-23: Energy Conservation Program for Consumer Products: Test Procedures for Direct Heating Equipment and Pool Heaters, Final Rule

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Consumer Products: Test Procedures for Direct Heating Equipment and Pool Heaters, Final Rule

  6. Energy Department Announces Six Projects to Develop Energy-Saving Windows, Roofs, and Heating and Cooling Equipment

    Broader source: Energy.gov [DOE]

    The Energy Department announces a $9 million investment in leading-edge building envelope technologies, including high-efficiency, high-performance windows, roofs and heating and cooling equipment.

  7. 2014-10-10 Issuance: Energy Conservation Standards for Commercial Water Heating Equipment; Request for Information

    Office of Energy Efficiency and Renewable Energy (EERE)

    This document is a pre-publication Federal Register request for information regarding energy conservation standards for commercial water heating equipment, as issued by the Deputy Assistant Secretary for Energy Efficiency on October 10, 2014. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  8. Counter flow cooling drier with integrated heat recovery

    DOE Patents [OSTI]

    Shivvers, Steve D.

    2009-08-18

    A drier apparatus for removing water or other liquids from various materials includes a mixer, drying chamber, separator and regenerator and a method for use of the apparatus. The material to be dried is mixed with a heated media to form a mixture which then passes through the chamber. While passing through the chamber, a comparatively cool fluid is passed counter current through the mixture so that the mixture becomes cooler and drier and the fluid becomes hotter and more saturated with moisture. The mixture is then separated into drier material and media. The media is transferred to the regenerator and heated therein by the hot fluid from the chamber and supplemental heat is supplied to bring the media to a preselected temperature for mixing with the incoming material to be dried. In a closed loop embodiment of the apparatus, the fluid is also recycled from the regenerator to the chamber and a chiller is utilized to reduce the temperature of the fluid to a preselected temperature and dew point temperature.

  9. Waste Heat Powered Ammonia Absorption Refrigeration Unit for LPG Recovery

    SciTech Connect (OSTI)

    Donald C, Energy Concepts Co.; Lauber, Eric, Western Refining Co.

    2008-06-20

    An emerging DOE-sponsored technology has been deployed. The technology recovers light ends from a catalytic reformer plant using waste heat powered ammonia absorption refrigeration. It is deployed at the 17,000 bpd Bloomfield, New Mexico refinery of Western Refining Company. The technology recovers approximately 50,000 barrels per year of liquefied petroleum gas that was formerly being flared. The elimination of the flare also reduces CO2 emissions by 17,000 tons per year, plus tons per year reductions in NOx, CO, and VOCs. The waste heat is supplied directly to the absorption unit from the Unifiner effluent. The added cooling of that stream relieves a bottleneck formerly present due to restricted availability of cooling water. The 350oF Unifiner effluent is cooled to 260oF. The catalytic reformer vent gas is directly chilled to minus 25oF, and the FCC column overhead reflux is chilled by 25oF glycol. Notwithstanding a substantial cost overrun and schedule slippage, this project can now be considered a success: it is both profitable and highly beneficial to the environment. The capabilities of directly-integrated waste-heat powered ammonia absorption refrigeration and their benefits to the refining industry have been demonstrated.

  10. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    5 Commercial Equipment Efficiencies Equipment Type Chiller Screw COP(full-load / IPLV) 2.80 / 3.05 2.80 / 3.05 3.02 / 4.45 Scroll COP 2.80 / 3.06 2.96 / 4.40 N.A. Reciprocating COP(full-load / IPLV) 2.80 / 3.05 2.80 / 3.05 3.52 / 4.40 Centrifugal COP(full-load / IPLV) 5.0 / 5.2 6.1 / 6.4 7.3 / 9.0 Gas-Fired Absorption COP 1.0 1.1 N.A. Gas-Fired Engine Driven COP 1.5 1.8 N.A. Rooftop A/C EER 10.1 11.2 13.9 Rooftop Heat Pump EER (cooling) 9.8 11.0 12.0 COP (heating) 3.2 3.3 3.4 Boilers Gas-Fired

  11. Combined heat recovery and dry scrubbing for MWCs to meet the new EPA guidelines

    SciTech Connect (OSTI)

    Finnis, P.J.; Heap, B.M.

    1997-12-01

    Both the UK and US Municipal Waste Combuster (MWC) markets have undergone upgraded regulatory control. In the UK, the government`s Integrated Pollution Control (IPC) regime, enforced by the 1990 Environmental Protection Act (EPA) Standard IPR5/3 moved control of emissions of MWCs from local councils to the government Environmental Authority (EA). Existing MWCs had until December 1, 1996 to complete environmental upgrades. Simultaneously, the European Community (EC) was finalizing more stringent legislation to take place in the year 2001. In the US, the 1990 Clean Air Act amendments required the Environmental Protection Agency (EPA) to issue emission guidelines for new and existing facilities. Existing facilities are likely to have only until the end of 1999 to complete upgrades. In North America, Procedair Industries Corp had received contracts from Kvaerner EnviroPower AB, for APC systems of four new Refuse Derived Fuel (RDF) fluid bed boilers that incorporated low outlet temperature economizers as part of the original boiler equipment. The Fayetteville, North Carolina facility was designed for 200,000 tpy. What all these facilities have in common is low economizer outlet temperatures of 285{degrees}F coupled with a Total Dry Scrubbing System. MWC or RDF facilities using conventional spray dryer/fabric filter combinations have to have economizer gas outlet temperatures about 430{degrees}F to allow for evaporation of the lime slurry in the spray dryer without the likelihood of wall build up or moisture carry over. Since the Totally Dry Scrubbing System can operate with economizer gas outlet temperatures about 285{degrees}F, the added energy available for sale from adding low outlet temperature economizer heat recovery can be considerable. This paper focuses on Procedair`s new plant and retrofit experience using `Dry Venturi Reactor/Fabric Filter` combinations with the lower inlet temperature operating conditions.

  12. Waste heat recovery system for recapturing energy after engine aftertreatment systems

    DOE Patents [OSTI]

    Ernst, Timothy C.; Nelson, Christopher R.

    2014-06-17

    The disclosure provides a waste heat recovery (WHR) system including a Rankine cycle (RC) subsystem for converting heat of exhaust gas from an internal combustion engine, and an internal combustion engine including the same. The WHR system includes an exhaust gas heat exchanger that is fluidly coupled downstream of an exhaust aftertreatment system and is adapted to transfer heat from the exhaust gas to a working fluid of the RC subsystem. An energy conversion device is fluidly coupled to the exhaust gas heat exchanger and is adapted to receive the vaporized working fluid and convert the energy of the transferred heat. The WHR system includes a control module adapted to control at least one parameter of the RC subsystem based on a detected aftertreatment event of a predetermined thermal management strategy of the aftertreatment system.

  13. 2014-02-07 Issuance: Certification of Commercial Heating, Ventilation, and Air-conditioning, Water Heating, and Refrigeration Equipment; Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of proposed rulemaking regarding certification of commercial heating, ventilation, and air-conditioning, water-heating, and refrigeration equipment, as issued by the Deputy Assistant Secretary for Energy Efficiency on February 7, 2014.

  14. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

  15. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces, Supplemental Notice of Proposed Rulemaking

  16. Screening analysis for EPACT-covered commercial HVAC and water-heating equipment

    SciTech Connect (OSTI)

    S Somasundaram; PR Armstrong; DB Belzer; SC Gaines; DL Hadley; S Katipumula; DL Smith; DW Winiarski

    2000-05-25

    EPCA requirements state that if the American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE) amends efficiency levels prescribed in Standard 90.1-1989, then DOE must establish an amended uniform national manufacturing standard at the minimum level specified in amended Standard 90.1. However, DOE can establish higher efficiency levels if it can show through clear and convincing evidence that a higher efficiency level, that is technologically feasible and economically justified, would produce significant additional energy savings. On October 29, 1999, ASHRAE approved the amended Standard 90.1, which increases the minimum efficiency levels for some of the commercial heating, cooling, and water-heating equipment covered by EPCA 92. DOE asked Pacific Northwest National Laboratory (PNNL) to conduct a screening analysis to determine the energy-savings potential of the efficiency levels listed in Standard 90.1-1999. The analysis estimates the annual national energy consumption and the potential for energy savings that would result if the EPACT-covered products were required to meet these efficiency levels. The analysis also estimates additional energy-savings potential for the EPACT-covered products if they were to exceed the efficiency levels prescribed in Standard 90-1-1999. In addition, a simple life-cycle cost (LCC) analysis was performed for some alternative efficiency levels. This paper will describe the methodology, data assumptions, and results of the analysis. The magnitude of HVAC and SWH loads imposed on equipment depends on the building's physical and operational characteristics and prevailing climatic conditions. To address this variation in energy use, coil loads for 7 representative building types at 11 climate locations were estimated based on a whole-building simulation.

  17. Experimental investigation of a reticulated porous alumina heat exchanger for high temperature gas heat recovery

    SciTech Connect (OSTI)

    Banerjee, A; Chandran, RB; Davidson, JH

    2015-01-22

    The present study presents an experimental study of a prototype counter-flow heat exchanger designed to recover sensible heat from inert and reactive gases flowing through a high temperature solar reactor for splitting CO2. The tube-in-tube heat exchanger is comprised of two concentric alumina tubes, each filled with reticulated porous alumina with a nominal porosity of 80% and pore density of 5 pores per inch (ppi). The RPC provides high heat transfer surface area per unit volume (917 m(-1)) with low pressure drop. Measurements include the permeability, inertial coefficient, overall heat transfer coefficient, effectiveness and pressure drop. For laminar flow and an inlet gas temperature of 1240 K, the overall heat transfer coefficients are 36-41 W m(-2) K-1. The measured performance is in good agreement with a prior CFD model of the heat exchanger. (C) 2014 Elsevier Ltd. All rights reserved.

  18. Waste Heat Utilization System Income Tax Deduction (Personal)

    Office of Energy Efficiency and Renewable Energy (EERE)

    Waste heat utilization system means facilities and equipment for the recovery of waste heat generated in the process of generating electricity and the use of such heat to generate additional elec...

  19. Waste Heat Utilization System Income Tax Deduction (Corporate)

    Office of Energy Efficiency and Renewable Energy (EERE)

    Waste heat utilization system means facilities and equipment for the recovery of waste heat generated in the process of generating electricity and the use of such heat to generate additional elec...

  20. Optimal recovery of the solution of the heat equation from inaccurate data

    SciTech Connect (OSTI)

    Magaril-Il'yaev, G G; Osipenko, Konstantin Yu

    2009-06-30

    The problem of optimal recovery of the solution of the heat equation in the entire space at a fixed instant of time from inaccurate observations of this solution at some other instants of time is investigated. Explicit expressions for an optimal recovery method and its error are given. The solution of a similar problem with a priori information about the temperature distribution at some instants of time is also given. In all cases the optimal method uses information about at most two observations. Bibliography: 22 titles.

  1. Waste Heat Recovery from the Advanced Test Reactor Secondary Coolant Loop

    SciTech Connect (OSTI)

    Donna Post Guillen

    2012-11-01

    This study investigated the feasibility of using a waste heat recovery system (WHRS) to recover heat from the Advanced Test Reactor (ATR) secondary coolant system (SCS). This heat would be used to preheat air for space heating of the reactor building, thus reducing energy consumption, carbon footprint, and energy costs. Currently, the waste heat from the reactor is rejected to the atmosphere via a four-cell, induced-draft cooling tower. Potential energy and cost savings are 929 kW and $285K/yr. The WHRS would extract a tertiary coolant stream from the SCS loop and pump it to a new plate and frame heat exchanger, from which the heat would be transferred to a glycol loop for preheating outdoor air supplied to the heating and ventilation system. The use of glycol was proposed to avoid the freezing issues that plagued and ultimately caused the failure of a WHRS installed at the ATR in the 1980s. This study assessed the potential installation of a new WHRS for technical, logistical, and economic feasibility.

  2. Engineering Scoping Study of Thermoelectric Generator Systems for Industrial Waste Heat Recovery

    SciTech Connect (OSTI)

    Hendricks, Terry; Choate, William T.

    2006-11-01

    This report evaluates thermoelectric generator (TEG) systems with the intent to: 1) examine industrial processes in order to identify and quantify industrial waste heat sources that could potentially use TEGs; 2) describe the operating environment that a TEG would encounter in selected industrial processes and quantify the anticipated TEG system performance; 3) identify cost, design and/or engineering performance requirements that will be needed for TEGs to operate in the selected industrial processes; and 4) identify the research, development and deployment needed to overcome the limitations that discourage the development and use of TEGs for recovery of industrial waste heat.

  3. An Engine System Approach to Exhaust Waste Heat Recovery | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy 2007 Diesel Engine-Efficiency & Emissions Research Conference (DEER 2007). 13-16 August, 2007, Detroit, Michigan. Sponsored by the U.S. Department of Energy's (DOE) Office of FreedomCAR and Vehicle Technologies (OFCVT). deer07_kruiswyk.pdf (1.21 MB) More Documents & Publications An Engine System Approach to Exhaust Waste Heat Recovery Engine System Approach to Exhaust Energy

  4. ITP Energy Intensive Processes: Improved Heat Recovery in Biomass-Fired Boilers

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    INDUSTRIAL TECHNOLOGIES PROGRAM Improved Heat Recovery in Biomass-Fired Boilers Reducing Superheater Corrosion to Enable Maximum Energy Effi ciency This project will develop materials and coatings to reduce corrosion and improve the life span of boiler superheater tubes exposed to high-temperature biomass exhaust. This improvement in boiler ef ciency will reduce fuel consumption, fuel cost, and CO 2 emissions. Introduction Industrial boilers are commonly used to make process steam, provide

  5. Heat recovery steam generator outlet temperature control system for a combined cycle power plant

    SciTech Connect (OSTI)

    Martens, A.; Myers, G.A.; McCarty, W.L.; Wescott, K.R.

    1986-04-01

    This patent describes a command cycle electrical power plant including: a steam turbine and at least one set comprising a gas turbine, an afterburner and a heat recovery steam generator having an attemperator for supplying from an outlet thereof to the steam turbine superheated steam under steam turbine operating conditions requiring predetermined superheated steam temperature, flow and pressure; with the gas turbine and steam turbine each generating megawatts in accordance with a plant load demand; master control means being provided for controlling the steam turbine and the heat recovery steam generator so as to establish the steam operating conditions; the combination of: first control means responsive to the gas inlet temperature of the heat recovery steam generator and to the plant load demand for controlling the firing of the afterburner; second control means responsive to the superheated steam predetermined temperature and to superheated steam temperature from the outlet for controlling the attemperator between a closed and an open position; the first and second control means being operated concurrently to maintain the superheated steam outlet temperature while controlling the load of the gas turbine independently of the steam turbine operating conditions.

  6. ISSUANCE 2015-12-11: Final Rule Regarding Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment

    Office of Energy Efficiency and Renewable Energy (EERE)

    Final Rule Regarding Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment

  7. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    SciTech Connect (OSTI)

    Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  8. LPG recovery from refinery flare by waste heat powered absorption refrigeration

    SciTech Connect (OSTI)

    Erickson, D.C.; Kelly, F.

    1998-07-01

    A waste heat powered ammonia Absorption Refrigeration Unit (ARU) has commenced operation at the Colorado Refining Company in Commerce City, Colorado. The ARU provides 85 tons of refrigeration at 30 F to refrigerate the net gas/treat gas stream, thereby recovering 65,000 barrels per year of LPG which formerly was flared or burned as fuel. The ARU is powered by the 290 F waste heat content of the reform reactor effluent. An additional 180 tons of refrigeration is available at the ARU to debottleneck the FCC plant wet gas compressors by cooling their inlet vapor. The ARU is directly integrated into the refinery processes, and uses enhanced, highly compact heat and mass exchange components. The refinery's investment will pay back in less than two years from increased recovery of salable product, and CO{sub 2} emissions are decreased by 10,000 tons per year in the Denver area.

  9. Solar Thermochemical Fuels Production: Solar Fuels via Partial Redox Cycles with Heat Recovery

    SciTech Connect (OSTI)

    2011-12-19

    HEATS Project: The University of Minnesota is developing a solar thermochemical reactor that will efficiently produce fuel from sunlight, using solar energy to produce heat to break chemical bonds. The University of Minnesota is envisioning producing the fuel by using partial redox cycles and ceria-based reactive materials. The team will achieve unprecedented solar-to-fuel conversion efficiencies of more than 10% (where current state-of-the-art efficiency is 1%) by combined efforts and innovations in material development, and reactor design with effective heat recovery mechanisms and demonstration. This new technology will allow for the effective use of vast domestic solar resources to produce precursors to synthetic fuels that could replace gasoline.

  10. Light weight and economical exhaust heat exchanger for waste heat recovery using mixed radiant and convective heat transfer

    Broader source: Energy.gov [DOE]

    A hybrid heat exchanger is designed to keep highly stressed materials around the working fluid at a moderate temperature so that it can operate at higher working fluid pressure.

  11. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    SciTech Connect (OSTI)

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  12. Fluidized-bed waste-heat recovery system development: Final report

    SciTech Connect (OSTI)

    Patch, K.D.; Cole, W.E.

    1988-06-01

    A major energy loss in industry is the heat content of the flue gases from industrial process heaters. One effective way to utilize the energy, which is applicable to all processes, is to preheat the combustion air for the process heater. Although recuperators are available to preheat this air when the flue gases are clean, recuperators to recover the heat from dirty and corrosive flue gases do not exist. The Fluidized-Bed Waste-Heat Recovery (FBWHR) system is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, recirculating alumina particles are heated by the flue gas in a raining bed. The hot particles are then removed from the bed and placed in a fluidized bed where they are fluidized by the combustion air. Through this process, the combustion air is preheated. The cooled particles are then returned to the raining bed. Initial development of this concept is for the aluminum smelting industry. In this final report, the design, development, fabrication, and installation of a full-scale FBWHR system is detailed.

  13. A highly efficient alcohol vapor aspirating spark-ignition engine with heat recovery

    SciTech Connect (OSTI)

    Bergmann, H.K.

    1982-10-01

    The fuel properties of the lower alcohols indicate that both, straight methanol and ethanol are fundamentally unsuitable for utilization in the compression ignition process. In order to achieve the optimum possible benefit from the specific advantages of these alcohols, the alcohol-gas engine concept has been developed by Daimler-Benz. Due to partial recovery of the engine's waste heat by fuel vaporization and extreme lean burn capability, remarkable engine efficiencies are obtained. Design, performance, further development and installation of this system in prototype city buses are described.

  14. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect (OSTI)

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  15. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect (OSTI)

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  16. Demonstration of a 30-kW Microturbine with Heat Recovery in a 500-Soldier Barracks

    SciTech Connect (OSTI)

    Friedrich, Michele; Armstrong, Peter R.; Smith, David L.; Rowley, Steven

    2005-12-31

    A combined heat and power-configured microturbine system was evaluated as an alternative to grid-supplied electric power. While off-grid, the system provides auxiliary power for gas-fired boilers and a portion of the domestic hot water for a 500-man barracks and kitchen. One-time tests were made of sound levels, stack emissions and power quality. Steady-state generating capacity dropped faster than the ratings as the inlet air temperature approached 15°C, while generating efficiency, based on fuel higher heating value, did not drop as rapidly and was still almost 21% at 33°C. The microturbine must boost the fuel (natural gas) delivery pressure to 55 psig. During the one year of operation, four fuel compressors failed and there were repeated failures of the microturbine and heat recovery heat exchanger controls. Energy savings based on the measured performance and CY2003 utility rates were $2670 per year. This paper, which will be presented at the ASHRAE Annual Meeting in Orlando, Florida, Feb. 5-9, describes the results of this evaluation.

  17. Materials Selection Considerations for Thermal Process Equipment: A BestPractices Process Heating Technical Brief

    Broader source: Energy.gov [DOE]

    This technical brief is a guide to selecting high-temperature metallic materials for use in process heating applications such as burners, electrical heating elements, material handling, load support, and heater tubes, etc.

  18. Waste heat: Utilization and management

    SciTech Connect (OSTI)

    Sengupta, S.; Lee, S.S.

    1983-01-01

    This book is a presentation on waste heat management and utilization. Topics covered include cogeneration, recovery technology, low grade heat recovery, heat dispersion models, and ecological effects. The book focuses on the significant fraction of fuel energy that is rejected and expelled into the environment either as industrial waste or as a byproduct of installation/equipment operation. The feasibility of retrieving this heat and energy is covered, including technical aspects and potential applications. Illustrations demonstrate that recovery methods have become economical due to recent refinements. The book includes theory and practice concerning waste heat management and utilization.

  19. Airflow reduction during cold weather operation of residential heat recovery ventilators

    SciTech Connect (OSTI)

    McGugan, C.A.; Edwards, P.F.; Riley, M.A.

    1987-06-01

    Laboratory measurements of the performance of residential heat recovery ventilators have been carried out for the R-2000 Energy Efficient Home Program. This work was based on a preliminary test procedure developed by the Canadian Standards Association, part of which calls for testing the HRV under cold weather conditions. An environmental chamber was used to simulate outdoor conditions. Initial tests were carried out with an outdoor temperature of -20/sup 0/C; subsequent tests were carried out at a temperature of -25/sup 0/C. During the tests, airflows, temperatures, and relative humidities of airstreams entering and leaving the HRV, along with electric power inputs, were monitored. Frost buildup in the heat exchangers and defrost mechanisms, such as fan shutoff or recirculation, led to reductions in airflows. The magnitude of the reductions is dependent on the design of the heat exchanger and the defrost mechanism used. This paper presents the results of tests performed on a number of HRVs commercially available in Canada at the time of the testing. The flow reductions for the various defrost mechanisms are discussed.

  20. Modeling of reciprocating internal combustion engines for power generation and heat recovery

    SciTech Connect (OSTI)

    Yun, Kyung Tae; Cho, Heejin; Luck, Rogelio; Mago, Pedro J.

    2013-02-01

    This paper presents a power generation and heat recovery model for reciprocating internal combustion engines (ICEs). The purpose of the proposed model is to provide realistic estimates of performance/efficiency maps for both electrical power output and useful thermal output for various capacities of engines for use in a preliminary CHP design/simulation process. The proposed model will serve as an alternative to constant engine efficiencies or empirical efficiency curves commonly used in the current literature for simulations of CHP systems. The engine performance/efficiency calculation algorithm has been coded to a publicly distributed FORTRAN Dynamic Link Library (DLL), and a user friendly tool has been developed using Visual Basic programming. Simulation results using the proposed model are validated against manufacturer’s technical data.

  1. Investigation of austenitic alloys for advanced heat recovery and hot-gas cleanup systems

    SciTech Connect (OSTI)

    Swindeman, R.W.

    1997-12-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, and modified alloy 800. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700 C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925 C with good weldability and ductility.

  2. Recovery of waste heat from industrial slags via modified float glass process

    SciTech Connect (OSTI)

    Serth, R.W.; Ctvrtnicek, T.E.; McCormick, R.J.; Zanders, D.L.

    1981-01-01

    A novel process for recovering waste heat from molten slags produced as by-products in the steel, copper, and elemental phosphorus industries is investigated. The process is based on technology developed in the glass industry for the commercial production of flat glass. In this process, energy is recovered from molten slag as it cools and solidifies on the surface of a pool of molten tin. In order to determine the technical and economic feasibility of the process, an energy recovery facility designed to handle the slag from a large elemental phosphorus plant is studied. Results indicate that the process is marginally economical at current energy price levels. A number of technical uncertainties in the process design are also identified. 9 refs.

  3. Economizer recirculation for low-load stability in heat recovery steam generator

    SciTech Connect (OSTI)

    Cuscino, R.T.; Shade, R.L. Jr.

    1986-04-15

    An economizer system is described for heating feedwater in a heat recovery steam generator which consists of: at least first and second economizer tube planes; each of the economizer tube planes including a plurality of generally parallel tubes; the tubes being generally vertically disposed; each of the economizer tube planes including a top header and a bottom header; all of the plurality of tubes in each economizer tube plane being connected in parallel to their top and bottom headers whereby parallel feedwater flow through the plurality of tubes between the top and bottom headers is enabled; one of the top and bottom headers being an inlet header; a second of the top and bottom headers being an outlet header; a boiler feed pump; the boiler feed pump being effective for applying a flow of feedwater to the inlet header; means for serially interconnecting the economizer tube planes; the means for serially interconnecting including means for flowing the feedwater upward and downward in tubes of alternating ones of the economizer tube planes between the inlet header and the outlet header; means for conveying heated feedwater from the outlet header to a using process; means for recirculating at least a portion of the heated feedwater from the outlet header to an inlet of the boiler feed pump; and the means for recirculating including means for relating the portion to a steam load in the using process whereby an increased flow is produced through all of the economizer tube planes at values of the steam load below a predetermined value and a condition permitting initiation of reverse flow in any of the tubes is substantially reduced.

  4. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    6 2008 Unitary Air-Conditioner/Heat Pump Manufacturer Market Shares (Percent of Products Produced) Company Market Share (%) Total Units Shipped: (1) UTC/Carrier 27% Goodman (Amana) 14% American Standard (Trane) 14% York 12% Nordyne 12% Rheem 9% Lennox 9% Others 3% Total 100% Note(s): Source(s): 5,833,354 1) Does not include water-source or ground-source heat pumps.

  5. WASTE HEAT RECOVERY USING THERMOELECTRIC DEVICES IN THE LIGHT METALS INDUSTRY

    SciTech Connect (OSTI)

    Choate, William T.; Hendricks, Terry J.; Majumdar, Rajita

    2007-05-01

    Recently discovered thermoelectric materials and associated manufacturing techniques (nanostructures, thin-film super lattice, quantum wells...) have been characterized with thermal to electric energy conversion efficiencies of 12-25+%. These advances allow the manufacture of small-area, high-energy flux (350 W/cm2 input) thermoelectric generating (TEG) devices that operate at high temperatures (~750C). TEG technology offers the potential for large-scale conversion of waste heat from the exhaust gases of electrolytic cells (e.g., Hall-Hroult cells) and from aluminum, magnesium, metal and glass melting furnaces. This paper provides an analysis of the potential energy recovery and of the engineering issues that are expected when integrating TEG systems into existing manufacturing processes. The TEG module must be engineered for low-cost, easy insertion and simple operation in order to be incorporated into existing manufacturing operations. Heat transfer on both the hot and cold-side of these devices will require new materials, surface treatments and design concepts for their efficient operation.

  6. " "," ",,," Steam Turbines Supplied by Either Conventional or Fluidized Bed Boilers",,,"Conventional Combusion Turbines with Heat Recovery",,,"Combined-Cycle Combusion Turbines",,,"Internal Combusion Engines with Heat Recovery",,," Steam Turbines Supplied by Heat Recovered from High-Temperature Processes",,,," "

    U.S. Energy Information Administration (EIA) Indexed Site

    3 Relative Standard Errors for Table 8.3;" " Unit: Percents." " "," ",,," Steam Turbines Supplied by Either Conventional or Fluidized Bed Boilers",,,"Conventional Combusion Turbines with Heat Recovery",,,"Combined-Cycle Combusion Turbines",,,"Internal Combusion Engines with Heat Recovery",,," Steam Turbines Supplied by Heat Recovered from High-Temperature Processes",,,," " " "," "

  7. ,,,"with Any"," Steam Turbines Supplied by Either Conventional or Fluidized Bed Boilers",,,"Conventional Combusion Turbines with Heat Recovery",,,"Combined-Cycle Combusion Turbines",,,"Internal Combusion Engines with Heat Recovery",,," Steam Turbines Supplied by Heat Recovered from High-Temperature Processes",,,," "

    U.S. Energy Information Administration (EIA) Indexed Site

    3 Relative Standard Errors for Table 8.3;" " Unit: Percents." ,,,"Establishments" ,,,"with Any"," Steam Turbines Supplied by Either Conventional or Fluidized Bed Boilers",,,"Conventional Combusion Turbines with Heat Recovery",,,"Combined-Cycle Combusion Turbines",,,"Internal Combusion Engines with Heat Recovery",,," Steam Turbines Supplied by Heat Recovered from High-Temperature Processes",,,," "

  8. Final Scientific/Technical Report [Recovery Act: Districtwide Geothermal Heating Conversion

    SciTech Connect (OSTI)

    Chatterton, Mike

    2014-02-12

    The Recovery Act: Districtwide Geothermal Heating Conversion project performed by the Blaine County School District was part of a larger effort by the District to reduce operating costs, address deferred maintenance items, and to improve the learning environment of the students. This project evaluated three options for the ground source which were Open-Loop Extraction/Re-injection wells, Closed-Loop Vertical Boreholes, and Closed-Loop Horizontal Slinky approaches. In the end the Closed-Loop Horizontal Slinky approach had the lowest total cost of ownership but the majority of the sites associated with this project did not have enough available ground area to install the system so the second lowest option was used (Open-Loop). In addition to the ground source, this project looked at ways to retrofit existing HVAC systems with new high efficiency systems. The end result was the installation of distributed waterto- air heat pumps with water-to-water heat pumps installed to act as boilers/chillers for areas with a high ventilation demand such as they gymnasiums. A number of options were evaluated and the lowest total cost of ownership approach was implemented in the majority of the facilities. The facilities where the lowest total cost of ownership approaches was not selected were done to maintain consistency of the systems from facility to facility. This project had a number of other benefits to the Blaine County public. The project utilizes guaranteed energy savings to justify the levy funds expended. The project also developed an educational dashboard that can be used in the classrooms and to educate the community on the project and its performance. In addition, the majority of the installation work was performed by contractors local to Blaine County which acted as an economic stimulus to the area during a period of recession.

  9. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    0 Main Residential Heating Fuel, by Vintage, as of 2005 (Percent of Total Households) 1949 or 1950 to 1960 to 1970 to 1980 to 1990 to 2000 to Heating Fuel Before 1959 1969 1979 1989 1999 2005 Natural Gas 56% 57% 55% 46% 45% 45% 45% Electricity 8% 18% 26% 36% 42% 42% 43% Fuel Oil 14% 10% 7% 5% 2% 2% 2% LPG 5% 3% 2% 5% 6% 8% 8% Other (1) 17% 12% 10% 8% 4% 3% 2% Total 100% 100% 100% 100% 100% 100% 100% Note(s): Source(s): 1) Other includes wood and kerosene. EIA, Residential Energy Consumption

  10. CONTAMINATED PROCESS EQUIPMENT REMOVAL FOR THE D&D OF THE 232-Z CONTAMINATED WASTE RECOVERY PROCESS FACILITY AT THE PLUTONIUM FINISHING PLANT (PFP)

    SciTech Connect (OSTI)

    HOPKINS, A.M.; MINETTE, M.J.; KLOS, D.B.

    2007-01-25

    This paper describes the unique challenges encountered and subsequent resolutions to accomplish the deactivation and decontamination of a plutonium ash contaminated building. The 232-Z Contaminated Waste Recovery Process Facility at the Plutonium Finishing Plant was used to recover plutonium from process wastes such as rags, gloves, containers and other items by incinerating the items and dissolving the resulting ash. The incineration process resulted in a light-weight plutonium ash residue that was highly mobile in air. This light-weight ash coated the incinerator's process equipment, which included gloveboxes, blowers, filters, furnaces, ducts, and filter boxes. Significant airborne contamination (over 1 million derived air concentration hours [DAC]) was found in the scrubber cell of the facility. Over 1300 grams of plutonium held up in the process equipment and attached to the walls had to be removed, packaged and disposed. This ash had to be removed before demolition of the building could take place.

  11. Use Feedwater Economizers for Waste Heat Recovery: Office of Industrial Technologies (OIT) Steam Energy Tips No.3

    SciTech Connect (OSTI)

    Not Available

    2002-03-01

    A feedwater economizer reduces steam boiler fuel requirements by transferring heat from the flue gas to incoming feedwater. Boiler flue gases are often rejected to the stack at temperatures more than 100 F to 150 F higher than the temperature of the generated steam. Generally, boiler efficiency can be increased by 1% for every 40 F reduction in flue gas temperature. By recovering waste heat, an economizer can often reduce fuel requirements by 5% to 10% and pay for itself in less than 2 years. The table provides examples of the potential for heat recovery.

  12. Program Final Report - Develop Thermoelectric Technology for Automotive Waste Heat Recovery

    SciTech Connect (OSTI)

    Gregory Meisner

    2011-08-31

    We conducted a vehicle analysis to assess the feasibility of thermoelectric technology for waste heat recovery and conversion to useful electrical power and found that eliminating the 500 W of electrical power generated by the alternator corresponded to about a 7% increase in fuel economy (FE) for a small car and about 6% for a full size truck. Electric power targets of 300 W were established for city and highway driving cycles for this project. We obtained critical vehicle level information for these driving cycles that enabled a high-level design and performance analysis of radiator and exhaust gas thermoelectric subsystems for several potential vehicle platforms, and we identified the location and geometric envelopes of the radiator and exhaust gas thermoelectric subsystems. Based on this analysis, we selected the Chevrolet Suburban as the most suitable demonstration vehicle for this project. Our modeling and thermal analysis assessment of a radiator-based thermoelectric generator (TEG), however, revealed severe practical limitations. Specifically the small temperature difference of 100°C or less between the engine coolant and ambient air results in a low Carnot conversion efficiency, and thermal resistance associated with air convection would reduce this conversion efficiency even further. We therefore decided not to pursue a radiator-based waste heat recovery system and focused only on the exhaust gas. Our overall approach was to combine science and engineering: (1) existing and newly developed TE materials were carefully selected and characterized by the material researcher members of our team, and most of the material property results were validated by our research partners, and (2) system engineers worked closely with vehicle engineers to ensure that accurate vehicle-level information was used for developing subsystem models and designs, and the subsystem output was analyzed for potential fuel economy gains. We incorporated material, module, subsystem, and

  13. US Department of Energys Regulatory Negotiations Convening on Commercial Certification for Heating, Ventilating, Air-Conditioning, and Refrigeration Equipment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    US Department of Energy's Regulatory Negotiations Convening on Commercial Certification for Heating, Ventilating, Air-Conditioning, and Refrigeration Equipment Public Information for Convening Interviews I. What are the substantive issues DOE seeks to address? Strategies for grouping various basic models for purposes of certification; Identification of non-efficiency attributes, which do not impact the measured consumption of the equipment as tested by DOE's test procedure; The information that

  14. Recovery Act - Geothermal Technologies Program: Ground Source Heat Pumps Final Scientific/Technical Report

    SciTech Connect (OSTI)

    Nick Rosenberry, Harris Companies

    2012-05-04

    A large centralized geothermal heat pump system was installed to provide ice making, space cooling, space heating, process water heating, and domestic hot water heating for an ice arena in Eagan Minnesota. This paper provides information related to the design and construction of the project. Additionally, operating conditions for 12 months after start-up are provided.

  15. Investigating potential light-duty efficiency improvements through simulation of turbo-compounding and waste-heat recovery systems

    SciTech Connect (OSTI)

    Edwards, Kevin Dean; Wagner, Robert M; Briggs, Thomas E

    2010-01-01

    Modern diesel engines used in light-duty transportation applications have peak brake thermal efficiencies in the range of 40-42% for high-load operation with substantially lower efficiencies at realistic road-load conditions. Thermodynamic energy and exergy analysis reveals that the largest losses from these engines are due to combustion irreversibility and heat loss to the coolant, through the exhaust, and by direct convection and radiation to the environment. Substantial improvement in overall engine efficiency requires reducing or recovering these losses. Unfortunately, much of the heat transfer either occurs at relatively low temperatures resulting in large entropy generation (such as in the air-charge cooler), is transferred to low-exergy flow streams (such as the oil and engine coolant), or is radiated or convected directly to the environment. While there are significant opportunities for recovery from the exhaust and EGR cooler for heavy-duty applications, achieving similar benefits for light-duty applications is complicated by transient, low-load operation at typical driving conditions and competition with the turbocharger and aftertreatment system for the limited thermal resources. We have developed an organic Rankine cycle model using GT-Suite to investigate the potential for efficiency improvement through waste-heat recovery from the exhaust and EGR cooler of a light-duty diesel engine. The model is used to examine the effects of efficiency-improvement strategies such as cylinder deactivation, use of advanced materials and improved insulation to limit ambient heat loss, and turbo-compounding on the steady-state performance of the ORC system and the availability of thermal energy for downstream aftertreatment systems. Results from transient drive-cycle simulations are also presented, and we discuss strategies to address operational difficulties associated with transient drive cycles and balancing the thermal requirements of waste-heat recovery

  16. Large-dimension, high-ZT Thermoelectric Nanocomposites for High-Power High-efficiency Waste Heat Recovery for Electricity Generation

    Broader source: Energy.gov [DOE]

    Large-dimension, high-ZT BiTe and Pb-based nanocomposites produced with a low-cost scalable process were used for development and testing of TE module prototypes, and demonstration of a waste heat recovery system

  17. NSF/DOE Thermoelectrics Partnership: Purdue … GM Partnership on Thermoelectrics for Automotive Waste Heat Recovery

    Broader source: Energy.gov [DOE]

    Reviews results in developing commercially viable thermoelectric generators for efficient conversion of automotive exhaust waste heat to electricity

  18. ISSUANCE 2015-07-27: Energy Conservation Program: Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment, Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program: Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment, Notice of Proposed Rulemaking

  19. ISSUANCE 2015-04-29: Energy Conservation Program for Consumer Products: Test Procedures for Direct Heating Equipment and Pool Heaters Notice of petition to extend test procedure compliance date and request for comment

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Consumer Products: Test Procedures for Direct Heating Equipment and Pool Heaters; Notice of petition to extend test procedure compliance date and request for comment.

  20. Heating equipment installation system

    DOE Patents [OSTI]

    Meuschke, Robert E.; Pomaibo, Paul P.

    1991-01-01

    A method for installing a heater unit assembly (52, 54) in a reactor pressure vessel (2) for performance of an annealing treatment on the vessel (2), the vessel (2) having a vertical axis, being open at the top, being provided at the top with a flange (6) having a horizontal surface, and being provided internally, at a location below the flange (6), with orientation elements (8) which are asymmetrical with respect to the vertical axis, by the steps of: providing an orientation fixture (10) having an upwardly extending guide member (18) and orientation elements (14, 16) and installing the orientation fixture (10) in the vessel (2) so that the orientation elements (14,16) of the orientation fixture (10) mate with the orientation elements (8) of the pressure vessel (2) in order to establish a defined position of the orientation fixture (10) in the pressure vessel (2), and so that the guide member (18) projects above the pressure vessel (2) flange (6); placing a seal ring (30) in a defined position on the pressure vessel (2) flange (6) with the aid of the guide member (18); mounting at least one vertical, upwardly extending guide stud (40) upon the seal ring (30); withdrawing the orientation fixture (10) from the pressure vessel (2); and moving the heater unit assembly (52,54) vertically downwardly into the pressure vessel (2) while guiding the heater unit assembly (52,54) along a path with the aid of the guide stud (40).

  1. Energy recovery during expansion of compressed gas using power plant low-quality heat sources

    DOE Patents [OSTI]

    Ochs, Thomas L.; O'Connor, William K.

    2006-03-07

    A method of recovering energy from a cool compressed gas, compressed liquid, vapor, or supercritical fluid is disclosed which includes incrementally expanding the compressed gas, compressed liquid, vapor, or supercritical fluid through a plurality of expansion engines and heating the gas, vapor, compressed liquid, or supercritical fluid entering at least one of the expansion engines with a low quality heat source. Expansion engines such as turbines and multiple expansions with heating are disclosed.

  2. New Technology Demonstration of Microturbine with Heat Recovery at Fort Drum, New York

    SciTech Connect (OSTI)

    Friedrich, Michele; Armstrong, Peter R.; Smith, David L.

    2004-04-30

    This report replaces PNNL-14417 and documents a project to demonstrate and evaluate a combined heat and power-configured microturbine system.

  3. Thermoelectrics: From Space Power Systems to Terrestrial Waste Heat Recovery Applications

    Broader source: Energy.gov [DOE]

    Progress in reliable high temperature segmented thermoelectric devices and potential for producing electricity from waste heat from energy intensive industrial processes and transportation vehicles exhaust are discussed

  4. 3M: Hutchinson Plant Focuses on Heat Recovery and Cogeneration during Plan-Wide Energy-Efficiency Assessment

    SciTech Connect (OSTI)

    2003-06-01

    3M performed a plant-wide energy efficiency assessment at its Hutchinson, Minnesota, plant to identify energy- and cost-saving opportunities. Assessment staff developed four separate implementation packages that represented various combinations of energy-efficiency projects involving chiller consolidation, air compressor cooling improvements, a steam turbine used for cogeneration, and a heat recovery boiler for two of the plant's thermal oxidizers. Staff estimated that the plant could save 6 million kWh/yr in electricity and more than 200,000 MMBtu/yr in natural gas and fuel oil, and avoid energy costs of more than $1 million during the first year.

  5. 3M: Hutchinson Plant Focuses on Heat Recovery and Cogeneration During Plant-Wide Energy-Efficiency Assessment

    SciTech Connect (OSTI)

    Not Available

    2003-06-01

    3M performed a plant-wide energy efficiency assessment at its Hutchinson, Minnesota, plant to identify energy- and cost-saving opportunities. Assessment staff developed four separate implementation packages that represented various combinations of energy-efficiency projects involving chiller consolidation, air compressor cooling improvements, a steam turbine used for cogeneration, and a heat recovery boiler for two of the plant's thermal oxidizers. Staff estimated that the plant could save 6 million kWh/yr in electricity and more than 200,000 MMBtu/yr in natural gas and fuel oil, and avoid energy costs of more than$1 million during the first year.

  6. Secondary heat recovery from low-permeability high-temperature reservoir: A possible project in the Larderello Field, Italy

    SciTech Connect (OSTI)

    Gianelli, G.; Squarci, P.; Capocecera, P.

    1997-12-31

    A project of fracture stimulation and secondary heat recovery from the metamorphic reservoir of the Larderello geothermal field could be developed in a next future. Geological and geophysical data suggest that the stimulation can enhance permeability and that the water injection can be recovered as steam. In particular, the area of the project is characterized by the presence of an important seismic reflector which has been explained assuming the presence of fractured rocks filled with high pressure fluids. Extensional and hydraulic fractures can present at temperatures of 300-350{degrees}C, and this makes the experiment of extreme interest.

  7. Contaminant and heat removal effectiveness and air-to-air heat/energy recovery for a contaminated air space

    SciTech Connect (OSTI)

    Irwin, D.R.; Simonson, C.J.; Saw, K.Y.; Besant, R.W.

    1998-12-31

    Measured contaminant and heat removal effectiveness data are presented and compared for a 3:1 scale model room, which represents a smoking room, lounge, or bar with a two-dimensional airflow pattern. In the experiments, heat and tracer gases were introduced simultaneously from a source to simulate a prototype smoking room. High-side-wall and displacement ventilation schemes were investigated, and the latter employed two different types of ceiling diffuser,low-velocity slot and low-velocity grille. Results show that thermal energy removal effectiveness closely follows contaminant removal effectiveness for each of the ventilation schemes throughout a wide range of operating conditions. The average mean thermal and contaminant removal effectiveness agreed within {+-}20%. Local contaminant removal effectiveness ranged from a low of 80% for a high-wall slot diffuser to more than 200% for a low-velocity ceiling diffuser with displacement ventilation. Temperature differences between the supply and the indoor air were between 0.2 C (0.36 F) and 41.0 C (73.8 V) and ventilation airflow rates ranged from 9.2 to 36.8 air changes per hour at inlet conditions. For small temperature differences between supply and exhaust air, all three ventilation schemes showed increased contaminant removal effectiveness near the supply diffuser inlet with decreasing values toward the exhaust outlet. For the high-side-wall slot diffuser, effectiveness was up to 140% near the inlet and 100% near the exhaust, but for the second displacement scheme (low-velocity grille) the effectiveness was more than 200% near the inlet and 110% near the exhaust. This paper also shows a potential significant reduction in cooling load for a 50-person-capacity smoking lounge that utilizes an air-to-air heat/energy exchanger to recover heat/energy from the exhaust air.

  8. Heat recovery from sorbent-based CO.sub.2 capture

    DOE Patents [OSTI]

    Jamal, Aqil; Gupta, Raghubir P

    2015-03-10

    The present invention provides a method of increasing the efficiency of exothermic CO.sub.2 capture processes. The method relates to withdrawing heat generated during the exothermic capture of CO.sub.2 with various sorbents via heat exchange with a working fluid. The working fluid is provided at a temperature and pressure such that it is in the liquid state, and has a vaporization temperature in a range such that the heat arising from the reaction of the CO.sub.2 and the sorbent causes a phase change from liquid to vapor state in whole or in part and transfers heat from to the working fluid. The resulting heated working fluid may subsequently be used to generate power.

  9. Radiant heating and cooling, displacement ventilation with heat recovery and storm water cooling: An environmentally responsible HVAC system

    SciTech Connect (OSTI)

    Carpenter, S.C.; Kokko, J.P.

    1998-12-31

    This paper describes the design, operation, and performance of an HVAC system installed as part of a project to demonstrate energy efficiency and environmental responsibility in commercial buildings. The systems installed in the 2180 m{sup 2} office building provide superior air quality and thermal comfort while requiring only half the electrical energy of conventional systems primarily because of the hydronic heating and cooling system. Gas use for the building is higher than expected because of longer operating hours and poor performance of the boiler/absorption chiller.

  10. In situ recovery from residually heated sections in a hydrocarbon containing formation

    DOE Patents [OSTI]

    Vinegar, Harold J.; Karanikas, John Michael; Ryan, Robert Charles

    2010-12-14

    Methods of treating a tar sands formation is described herein. The methods may include providing heat to a first section of a hydrocarbon layer in the formation from a plurality of heaters located in the first section of the formation. Heat is transferred from the heaters so that at least a first section of the formation reaches a selected temperature. At least a portion of residual heat from the first section transfers from the first section to a second section of the formation. At least a portion of hydrocarbons in the second section are mobilized by providing a solvation fluid and/or a pressurizing fluid to the second section of the formation.

  11. An integrated approach towards efficient, scalable, and low cost thermoelectric waste heat recovery devices for vehicles

    Broader source: Energy.gov [DOE]

    Efficient, scalable, and low cost vehicular thermoelectric generators development will include rapid synthesis of thermoelectric materials, different device geometries, heat sink designs, and durability and long-term performance tests

  12. Department of Energy Announces $15 Million to Promote Innovative Geothermal Heat Recovery Methods and Technologies

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy's (DOE) Geothermal Technologies Program today announced a $15 million funding opportunity to research and develop innovative methods to extract heat from geothermal resources from the Earth's crust to produce clean, renewable energy.

  13. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    DOE Patents [OSTI]

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  14. Recovery act. Development of design and simulation tool for hybrid geothermal heat pump system

    SciTech Connect (OSTI)

    Wang, Shaojie; Ellis, Dan

    2014-05-29

    The ground source heat pump (GSHP) system is one of the most energy efficient HVAC technologies in the current market. However, the heat imbalance may degrade the ability of the ground loop heat exchanger (GLHX) to absorb or reject heat. The hybrid GSHP system, which combines a geothermal well field with a supplemental boiler or cooling tower, can balance the loads imposed on the ground loop heat exchangers to minimize its size while retaining superior energy efficiency. This paper presents a recent simulation-based study with an intention to compare multiple common control strategies used in hybrid GSHP systems, including fixed setpoint, outside air reset, load reset, and wetbulb reset. A small office in Oklahoma City conditioned by a hybrid GSHP system was simulated with the latest version of eQUEST 3.7[1]. The simulation results reveal that the hybrid GSHP system has the excellent capability to meet the cooling and heating setpoints during the occupied hours, balance thermal loads on the ground loop, as well as improve the thermal comfort of the occupants with the undersized well field.

  15. Recovery Act: Finite Volume Based Computer Program for Ground Source Heat Pump Systems

    SciTech Connect (OSTI)

    James A Menart, Professor

    2013-02-22

    This report is a compilation of the work that has been done on the grant DE-EE0002805 entitled Finite Volume Based Computer Program for Ground Source Heat Pump Systems. The goal of this project was to develop a detailed computer simulation tool for GSHP (ground source heat pump) heating and cooling systems. Two such tools were developed as part of this DOE (Department of Energy) grant; the first is a two-dimensional computer program called GEO2D and the second is a three-dimensional computer program called GEO3D. Both of these simulation tools provide an extensive array of results to the user. A unique aspect of both these simulation tools is the complete temperature profile information calculated and presented. Complete temperature profiles throughout the ground, casing, tube wall, and fluid are provided as a function of time. The fluid temperatures from and to the heat pump, as a function of time, are also provided. In addition to temperature information, detailed heat rate information at several locations as a function of time is determined. Heat rates between the heat pump and the building indoor environment, between the working fluid and the heat pump, and between the working fluid and the ground are computed. The heat rates between the ground and the working fluid are calculated as a function time and position along the ground loop. The heating and cooling loads of the building being fitted with a GSHP are determined with the computer program developed by DOE called ENERGYPLUS. Lastly COP (coefficient of performance) results as a function of time are provided. Both the two-dimensional and three-dimensional computer programs developed as part of this work are based upon a detailed finite volume solution of the energy equation for the ground and ground loop. Real heat pump characteristics are entered into the program and used to model the heat pump performance. Thus these computer tools simulate the coupled performance of the ground loop and the heat pump. The

  16. Information technology equipment cooling system

    DOE Patents [OSTI]

    Schultz, Mark D.

    2014-06-10

    According to one embodiment, a system for removing heat from a rack of information technology equipment may include a sidecar indoor air to liquid heat exchanger that cools warm air generated by the rack of information technology equipment. The system may also include a liquid to liquid heat exchanger and an outdoor heat exchanger. The system may further include configurable pathways to connect and control fluid flow through the sidecar heat exchanger, the liquid to liquid heat exchanger, the rack of information technology equipment, and the outdoor heat exchanger based upon ambient temperature and/or ambient humidity to remove heat from the rack of information technology equipment.

  17. Waste heat recovery from the European Spallation Source cryogenic helium plants - implications for system design

    SciTech Connect (OSTI)

    Jurns, John M.; Bäck, Harald; Gierow, Martin

    2014-01-29

    The European Spallation Source (ESS) neutron spallation project currently being designed will be built outside of Lund, Sweden. The ESS design includes three helium cryoplants, providing cryogenic cooling for the proton accelerator superconducting cavities, the target neutron source, and for the ESS instrument suite. In total, the cryoplants consume approximately 7 MW of electrical power, and will produce approximately 36 kW of refrigeration at temperatures ranging from 2-16 K. Most of the power consumed by the cryoplants ends up as waste heat, which must be rejected. One hallmark of the ESS design is the goal to recycle waste heat from ESS to the city of Lund district heating system. The design of the cooling system must optimize the delivery of waste heat from ESS to the district heating system and also assure the efficient operation of ESS systems. This report outlines the cooling scheme for the ESS cryoplants, and examines the effect of the cooling system design on cryoplant design, availability and operation.

  18. Feasibility of Thermoelectrics for Waste Heat Recovery in Hybrid Vehicles: Preprint

    SciTech Connect (OSTI)

    Smith, K.; Thornton, M.

    2007-12-01

    Using advanced materials, thermoelectric conversion of efficiencies on the order of 20% may be possible in the near future. Thermoelectric generators offer potential to increase vehicle fuel economy by recapturing a portion of the waste heat from the engine exhaust and generating electricity to power vehicle accessory or traction loads.

  19. Fluidized bed waste heat recovery system. Annual report, 1 October 1981-31 March 1983

    SciTech Connect (OSTI)

    Williams, H. W.; Unmack, K. E.

    1983-01-01

    An agreement was reached in July 1982 with the Aluminum Company of America regarding the Massena operations in New York. Since that agreement, a specification has been published which characterizes the waste stream and includes ALCOA, DOE and Aerojet design requirements. Installation of the test unit has been engineered in preliminary form by ALCOA in close liaison with Aerojet and details are being established. A subcontract has been awarded for the design and fabrication of the fluid bed heat exchanger. Initial thermal analyses are complete and a preliminary arrangement layout has been started. Materials corrosion tests were conducted by Oak Ridge National Laboratory on samples of fluid bed heat exchanger materials under the range of temperatures expected. Samples included carbon steel, stainless steels and Incoloy. Test atmospheres included hydrogen chloride and chlorine corrosive species. A study was completed of the research and development which would be necessary to raise the gas inlet temperature rating of the heat exchanger above 1100/sup 0/F. This study has been formalized and submitted in a topical report and discussions are ongoing regarding an activity (Task VI) added to the present contract to conduct high temperature R and D work.

  20. Thermal engine driven heat pump for recovery of volatile organic compounds

    DOE Patents [OSTI]

    Drake, Richard L.

    1991-01-01

    The present invention relates to a method and apparatus for separating volatile organic compounds from a stream of process gas. An internal combustion engine drives a plurality of refrigeration systems, an electrical generator and an air compressor. The exhaust of the internal combustion engine drives an inert gas subsystem and a heater for the gas. A water jacket captures waste heat from the internal combustion engine and drives a second heater for the gas and possibly an additional refrigeration system for the supply of chilled water. The refrigeration systems mechanically driven by the internal combustion engine effect the precipitation of volatile organic compounds from the stream of gas.

  1. Final Report: Modifications and Optimization of the Organic Rankine Cycle to Improve the Recovery of Waste Heat

    SciTech Connect (OSTI)

    Donna Post Guillen; Jalal Zia

    2013-09-01

    This research and development (R&D) project exemplifies a shared public private commitment to advance the development of energy efficient industrial technologies that will reduce the U.S. dependence upon foreign oil, provide energy savings and reduce greenhouse gas emissions. The purpose of this project was to develop and demonstrate a Direct Evaporator for the Organic Rankine Cycle (ORC) for the conversion of waste heat from gas turbine exhaust to electricity. In conventional ORCs, the heat from the exhaust stream is transferred indirectly to a hydrocarbon based working fluid by means of an intermediate thermal oil loop. The Direct Evaporator accomplishes preheating, evaporation and superheating of the working fluid by a heat exchanger placed within the exhaust gas stream. Direct Evaporation is simpler and up to 15% less expensive than conventional ORCs, since the secondary oil loop and associated equipment can be eliminated. However, in the past, Direct Evaporation has been avoided due to technical challenges imposed by decomposition and flammability of the working fluid. The purpose of this project was to retire key risks and overcome the technical barriers to implementing an ORC with Direct Evaporation. R&D was conducted through a partnership between the Idaho National Laboratory (INL) and General Electric (GE) Global Research Center (GRC). The project consisted of four research tasks: (1) Detailed Design & Modeling of the ORC Direct Evaporator, (2) Design and Construction of Partial Prototype Direct Evaporator Test Facility, (3) Working Fluid Decomposition Chemical Analyses, and (4) Prototype Evaluation. Issues pertinent to the selection of an ORC working fluid, along with thermodynamic and design considerations of the direct evaporator, were identified. The FMEA (Failure modes and effects analysis) and HAZOP (Hazards and operability analysis) safety studies performed to mitigate risks are described, followed by a discussion of the flammability analysis of the

  2. Battleground Energy Recovery Project

    SciTech Connect (OSTI)

    Daniel Bullock

    2011-12-31

    In October 2009, the project partners began a 36-month effort to develop an innovative, commercial-scale demonstration project incorporating state-of-the-art waste heat recovery technology at Clean Harbors, Inc., a large hazardous waste incinerator site located in Deer Park, Texas. With financial support provided by the U.S. Department of Energy, the Battleground Energy Recovery Project was launched to advance waste heat recovery solutions into the hazardous waste incineration market, an area that has seen little adoption of heat recovery in the United States. The goal of the project was to accelerate the use of energy-efficient, waste heat recovery technology as an alternative means to produce steam for industrial processes. The project had three main engineering and business objectives: Prove Feasibility of Waste Heat Recovery Technology at a Hazardous Waste Incinerator Complex; Provide Low-cost Steam to a Major Polypropylene Plant Using Waste Heat; and ? Create a Showcase Waste Heat Recovery Demonstration Project.

  3. 2014-12-22 Issuance: Alternative Efficiency Determination Methods, Basic Model Definition, and Compliance for Commercial HVAC, Refrigeration, and Water Heating Equipment; Final Rule

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register final rule regarding alternative efficiency determination methods, basic model definition, and compliance for commercial HVAC, refrigeration, and water heating equipment , as issued by the Deputy Assistant Secretary for Energy Efficiency on December 22, 2014. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  4. Thermoelectric generators incorporating phase-change materials for waste heat recovery from engine exhaust

    DOE Patents [OSTI]

    Meisner, Gregory P; Yang, Jihui

    2014-02-11

    Thermoelectric devices, intended for placement in the exhaust of a hydrocarbon fuelled combustion device and particularly suited for use in the exhaust gas stream of an internal combustion engine propelling a vehicle, are described. Exhaust gas passing through the device is in thermal communication with one side of a thermoelectric module while the other side of the thermoelectric module is in thermal communication with a lower temperature environment. The heat extracted from the exhaust gasses is converted to electrical energy by the thermoelectric module. The performance of the generator is enhanced by thermally coupling the hot and cold junctions of the thermoelectric modules to phase-change materials which transform at a temperature compatible with the preferred operating temperatures of the thermoelectric modules. In a second embodiment, a plurality of thermoelectric modules, each with a preferred operating temperature and each with a uniquely-matched phase-change material may be used to compensate for the progressive lowering of the exhaust gas temperature as it traverses the length of the exhaust pipe.

  5. A Highly Efficient Six-Stroke Internal Combustion Engine Cycle with Water Injection for In-Cylinder Exhaust Heat Recovery

    SciTech Connect (OSTI)

    Conklin, Jim; Szybist, James P

    2010-01-01

    A concept is presented here that adds two additional strokes to the four-stroke Otto or Diesel cycle that has the potential to increase fuel efficiency of the basic cycle. The engine cycle can be thought of as a 4 stroke Otto or Diesel cycle followed by a 2-stroke heat recovery steam cycle. Early exhaust valve closing during the exhaust stroke coupled with water injection are employed to add an additional power stroke at the end of the conventional four-stroke Otto or Diesel cycle. An ideal thermodynamics model of the exhaust gas compression, water injection at top center, and expansion was used to investigate this modification that effectively recovers waste heat from both the engine coolant and combustion exhaust gas. Thus, this concept recovers energy from two waste heat sources of current engine designs and converts heat normally discarded to useable power and work. This concept has the potential of a substantial increase in fuel efficiency over existing conventional internal combustion engines, and under appropriate injected water conditions, increase the fuel efficiency without incurring a decrease in power density. By changing the exhaust valve closing angle during the exhaust stroke, the ideal amount of exhaust can be recompressed for the amount of water injected, thereby minimizing the work input and maximizing the mean effective pressure of the steam expansion stroke (MEPsteam). The value of this exhaust valve closing for maximum MEPsteam depends on the limiting conditions of either one bar or the dew point temperature of the expansion gas/moisture mixture when the exhaust valve opens to discard the spent gas mixture in the sixth stroke. The range of MEPsteam calculated for the geometry of a conventional gasoline spark-ignited internal combustion engine and for plausible water injection parameters is from 0.75 to 2.5 bars. Typical combustion mean effective pressures (MEPcombustion) of naturally aspirated gasoline engines are up to 10 bar, thus this

  6. Investigating potential efficiency improvement for light-duty transportation applications through simulation of an organic Rankine cycle for waste-heat recovery

    SciTech Connect (OSTI)

    Edwards, Kevin Dean; Wagner, Robert M

    2010-01-01

    Modern diesel engines used in light-duty transportation applications have peak brake thermal efficiencies in the range of 40-42% for high-load operation with substantially lower efficiencies at realistic road-load conditions. Thermodynamic energy and exergy analysis reveals that the largest losses from these engines are due to heat loss and combustion irreversibility. Substantial improvement in overall engine efficiency requires reducing or recovering these losses. Unfortunately, much of the heat transfer either occurs at relatively low temperatures resulting in large entropy generation (such as in the air-charge cooler), is transferred to low-exergy flow streams (such as the oil and engine coolant), or is radiated or convected directly to the environment. While there are significant opportunities for recovery from the exhaust and EGR cooler for heavy-duty applications, the potential benefits of such a strategy for light-duty applications are unknown due to transient operation, low-load operation at typical driving conditions, and the added mass of the system. We have developed an organic Rankine cycle model using GT-Suite to investigate the potential for efficiency improvement through waste-heat recovery from the exhaust and EGR cooler of a light-duty diesel engine. Results from steady-state and drive-cycle simulations are presented, and we discuss strategies to address operational difficulties associated with transient drive cycles and competition between waste-heat recovery systems, turbochargers, aftertreatment devices, and other systems for the limited thermal resources.

  7. Materials Selection Considerations for Thermal Process Equipment...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Materials Selection Considerations for Thermal Process Equipment: A BestPractices Process Heating Technical Brief Materials Selection Considerations for Thermal Process Equipment: ...

  8. Information technology equipment cooling method

    DOE Patents [OSTI]

    Schultz, Mark D.

    2015-10-20

    According to one embodiment, a system for removing heat from a rack of information technology equipment may include a sidecar indoor air to liquid heat exchanger that cools air utilized by the rack of information technology equipment to cool the rack of information technology equipment. The system may also include a liquid to liquid heat exchanger and an outdoor heat exchanger. The system may further include configurable pathways to connect and control fluid flow through the sidecar heat exchanger, the liquid to liquid heat exchanger, the rack of information technology equipment, and the outdoor heat exchanger based upon ambient temperature and/or ambient humidity to remove heat generated by the rack of information technology equipment.

  9. Updated Buildings Sector Appliance and Equipment Costs and Efficiency

    Gasoline and Diesel Fuel Update (EIA)

    characterizes most major residential equipment and commercial heating, cooling, and water heating equipment. Appendix A was used in developing Reference case projections, while...

  10. Final Report, Materials for Industrial Heat Recovery Systems, Task 1 Improved Materials and Operation of Recuperators for Aluminum Melting Furnaces

    SciTech Connect (OSTI)

    Keiser, James R.; Sarma, Gorti B.; Thekdi, Arvind; Meisner Roberta A.; Phelps, Tony; Willoughby, Adam W.; Gorog, J. Peter; Zeh, John; Ningileri, Shridas; Liu, Yansheng; Xiao, Chenghe

    2007-09-30

    Production of aluminum is a very energy intensive process which is increasingly more important in the USA. This project concentrated on the materials issues associated with recovery of energy from the flue gas stream in the secondary industry where scrap and recycled metal are melted in large furnaces using gas fired burners. Recuperators are one method used to transfer heat from the flue gas to the air intended for use in the gas burners. By preheating this combustion air, less fuel has to be used to raise the gas temperature to the desired level. Recuperators have been successfully used to preheat the air, however, in many cases the metallic recuperator tubes have a relatively limited lifetime – 6 to 9 months. The intent of this project was to determine the cause of the rapid tube degradation and then to recommend alternative materials or operating conditions to prolong life of the recuperator tubes. The first step to understanding degradation of the tubes was to examine exposed tubes to identify the corrosion products. Analyses of the surface scales showed primarily iron oxides rather than chromium oxide suggesting the tubes were probably cycled to relatively high temperatures to the extent that cycling and subsequent oxide spalling reduced the surface concentration of chromium below a critical level. To characterize the temperatures reached by the tubes, thermocouples were mounted on selected tubes and the temperatures measured. During the several hour furnace cycle, tube temperatures well above 1000°C were regularly recorded and, on some occasions, temperatures of more than 1100°C were measured. Further temperature characterization was done with an infrared camera, and this camera clearly showed the variations in temperature across the first row of tubes in the four recuperator modules. Computational fluid dynamics was used to model the flow of combustion air in the tubes and the flue gas around the outside of the tubes. This modeling showed the