National Library of Energy BETA

Sample records for hearth steel making

  1. Heart of the Hearth: Making the Popular Clean, not the Clean...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ryan Gist, Venkatesh Iyer (BioLite), Kirk Smith (UCB), Omar Masera (UNAM), Victor Berrueta (GIRA) DOE BETO Cookstoves Program Review EE0006088 February, 2015 Heart of the Hearth: ...

  2. Modernization of open-hearth steelmaking

    SciTech Connect (OSTI)

    1995-05-01

    Most of the steel that has been produced domestically has been made by the open-hearth method - an obsolete technology that is now being phased out. Open-hearth steelmaking is labor- and energy-intensive, consumes large quantities of raw materials, and adversely impacts the environment. Nearly all open-hearth (OH) shops and the equipment therein have been fully amortized, and practical experience and research both here and abroad have shown that further capital investment in these facilities would be inexpedient. The use of OH steelmaking has thus declined rapidly in recent years worldwide (especially in the developed nations), leading to its almost complete disappearance in some countries. The worldwide trend is toward electrical and converter steelmaking processes, and this has significantly reshaped the face of the industry as a whole.

  3. Paired Straight Hearth Furnace

    SciTech Connect (OSTI)

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  4. LENNOX HEARTH PRODUCTS

    Energy Savers [EERE]

    LENNOX HEARTH PRODUCTS April 1, 2011 Mr. Daniel Cohen U.S. Department of Energy Assistant General Council for Legislation, Regulation and Energy Efficiency Office of the General Counsel 1000 Independence Avenue, SW Washington, DC 20585 RE: Regulatory Burden RFI Dear Mr. Cohen: Lennox Hearth Products (LHP) is hereby responding to the Department of Energy's (DOE's) request for information - published at 76 Fed. Reg. 6123 (February 3, 2011) - seeking comment and information to assist the DOE in

  5. Paired Straight Hearth Furnace

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Replacement of Blast Furnaces and Coke Ovens The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further signifcant ...

  6. Multiple hearth furnace for reducing iron oxide

    DOE Patents [OSTI]

    Brandon, Mark M. (Charlotte, NC); True, Bradford G. (Charlotte, NC)

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  7. Titanium addition practice, and maintenance for the hearths in AHMSA`s blast furnaces

    SciTech Connect (OSTI)

    Boone, A.G.; Jimenez, G.; Castillo, J.

    1997-12-31

    Altos Hornos de Mexico (AHMSA) is a steel company located in Northern Mexico, in the state of Coahuila. Currently there are three blast furnaces in operation and one more about to finish its general repair. This last one is to remain as a back-up unit. Because of blast furnace hearth wear outs AHMSA has developed some maintenance procedures. These procedures are based on titanium ore additions and hearth thermic control monitoring. There are also some other maintenance practices adopted to the working operations to assure that such operations detect and avoid in time hearth wear outs that place personnel and/or the unit in danger (due to hearth leaks). This paper describes titanium ore addition to No. 2 blast furnace during the final campaign and it also illustrates maintenance practices and continuous monitoring of temperature trends both of which were implemented at AHMSA`s No. 5 blast furnace.

  8. ITmk3: High-Quality Iron Nuggets Using a Rotary Hearth Furnace | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy ITmk3: High-Quality Iron Nuggets Using a Rotary Hearth Furnace ITmk3: High-Quality Iron Nuggets Using a Rotary Hearth Furnace Steelmaking Process with a One-step Furnace Operation Uses Less Energy The industrial sector consumes 30% of all U.S. energy consumption, of which about half (1.5 quad) is consumed by iron and steel production. Despite steadily increasing demand the iron and steel industry has reduced CO2 emissions and lowered energy consumption by 30% since the early

  9. .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Association's Comments on DOE's Regulatory Burden RFI .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory Burden RFI Comments from Hearth, Patio & Barbecue ...

  10. A new direct steel making process based upon the blast furnace (Including scrap processing with recovery of tramp elements)

    SciTech Connect (OSTI)

    Nabi, G.

    1996-12-31

    Steel is produced from raw materials containing iron and alloying elements with direct elimination of oxygen and impurities in the blast furnace process. The blast furnace shaft is modified to take off load from the liquid bath and carbon is prevented from going into the liquid steel. In the gas purification system sulphur and CO{sub 2} removal facilities are included and purified reducing gases so obtained are combusted in the hearth with oxygen to produce heat for smelting. Scrap can be charged as raw material with the recovery of tramp elements with continuous production of liquid steel.

  11. Intermediate hearth repair technique at Thyssen Stahl AG

    SciTech Connect (OSTI)

    Kowalski, W.; Bachhofen, H.J.; Ruether, P.; Ballewski, T.

    1996-12-31

    Nowadays various techniques for the fastest possible intermediate repair and/or emplacement of refractory materials above the tuyere level allow a significant extension of furnace campaign life. The latter are hence now exclusively determined by the service life of the hearth. The improvement of hearth monitoring and the estimation of residual brick strength of the refractory lining on the basis of temperature measurements in the hearth enable the location of individual zones of premature wear. These measurement methods, which were developed by Thyssen Stahl AG, aid the decision to undertake selective repair of the hearth. Three areas of repair are differentiated: taphole zone; hearth wall, localized; and hearth wall, extensive. This hearth repair method is described in this report using the example of hearth refurbishing blast furnace 8, Hamborn.

  12. .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory Burden

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    RFI | Department of Energy .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory Burden RFI .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory Burden RFI Comments from Hearth, Patio & Barbecue Association on DOE's Regulatory Burden RFI PDF icon .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory Burden RFI More Documents & Publications HPBA Comments NOPR on Energy Conservation Standards for Direct Heating Equipment

  13. Process for making a martensitic steel alloy fuel cladding product

    DOE Patents [OSTI]

    Johnson, Gerald D.; Lobsinger, Ralph J.; Hamilton, Margaret L.; Gelles, David S.

    1990-01-01

    This is a very narrowly defined martensitic steel alloy fuel cladding material for liquid metal cooled reactors, and a process for making such a martensitic steel alloy material. The alloy contains about 10.6 wt. % chromium, about 1.5 wt. % molybdenum, about 0.85 wt. % manganese, about 0.2 wt. % niobium, about 0.37 wt. % silicon, about 0.2 wt. % carbon, about 0.2 wt. % vanadium, 0.05 maximum wt. % nickel, about 0.015 wt. % nitrogen, about 0.015 wt. % sulfur, about 0.05 wt. % copper, about 0.007 wt. % boron, about 0.007 wt. % phosphorous, and with the remainder being essentially iron. The process utilizes preparing such an alloy and homogenizing said alloy at about 1000.degree. C. for 16 hours; annealing said homogenized alloy at 1150.degree. C. for 15 minutes; and tempering said annealed alloy at 700.degree. C. for 2 hours. The material exhibits good high temperature strength (especially long stress rupture life) at elevated temperature (500.degree.-760.degree. C.).

  14. Sealed rotary hearth furnace with central bearing support

    DOE Patents [OSTI]

    Docherty, James P. (Carnegie, PA); Johnson, Beverly E. (Pittsburgh, PA); Beri, Joseph (Morgan, PA)

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  15. The limitation of hearth sidewall wear at Redcar blast furnace

    SciTech Connect (OSTI)

    Parratt, J.E.

    1996-12-31

    The Redcar blast furnace with 14m hearth diameter was blown-in for its second campaign in August 1996. It is currently in its 10th year of operation and to date has produced just over 30 million tonnes. Current plans are to continue the second campaign to the year 2000 and beyond, producing over 40 million tonnes. In order to achieve this objective, any further wear on the lining, and in particular the hearth sidewall, needs to be minimized. This paper describes the present hearth design, the monitoring of hearth wear, the predicted wear profile, and the protection measures that have been taken or are being considered.

  16. DOE Issues Proposed Coverage Determination for Hearth Products

    Broader source: Energy.gov [DOE]

    The Department of Energy has issued a pre-publication Federal Register notice of proposed determination regarding energy conservation standards for hearth products.

  17. Method of making high strength, tough alloy steel

    DOE Patents [OSTI]

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  18. RegReview_ReplyComments_Lennox_Hearth_Products.PDF | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    RegReview_ReplyComments_Lennox_Hearth_Products.PDF RegReview_ReplyComments_Lennox_Hearth_Products.PDF PDF icon RegReview_ReplyComments_Lennox_Hearth_Products.PDF More Documents & Publications Re: Regulatory Burden RFI Department of Energy Request for Information: Reducing Regulatory Burden (Reply Comments) .Hearth, Patio & Barbecue Association's Comments on DOE's Regulatory Burden RFI

  19. High strength, low carbon, dual phase steel rods and wires and process for making same

    DOE Patents [OSTI]

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  20. Tribal Wind Farm Leases: Hearth Act versus BIA Approval

    Energy Savers [EERE]

    Tribal Wind Farm Leases Hearth Act Versus BIA Approval March 24, 2014 Mark Randall Developer PNE Wind USA DOE TEP Peer Review Meeting Chilocco Wind Fram Helping Expedite and Advance Responsible Tribal Home Ownership Tribes can develop and implement their own leasing regulations Tribal regs can include a tribal NEPA process Secretary must verify compliance before approval Federal permits are still required The HEARTH Act July 30 2012 ∗ Tribal regulation must provide the same protections that

  1. Preliminary Hazards Analysis Plasma Hearth Process

    SciTech Connect (OSTI)

    Aycock, M.; Coordes, D.; Russell, J.; TenBrook, W.; Yimbo, P.

    1993-11-01

    This Preliminary Hazards Analysis (PHA) for the Plasma Hearth Process (PHP) follows the requirements of United States Department of Energy (DOE) Order 5480.23 (DOE, 1992a), DOE Order 5480.21 (DOE, 1991d), DOE Order 5480.22 (DOE, 1992c), DOE Order 5481.1B (DOE, 1986), and the guidance provided in DOE Standards DOE-STD-1027-92 (DOE, 1992b). Consideration is given to ft proposed regulations published as 10 CFR 830 (DOE, 1993) and DOE Safety Guide SG 830.110 (DOE, 1992b). The purpose of performing a PRA is to establish an initial hazard categorization for a DOE nuclear facility and to identify those processes and structures which may have an impact on or be important to safety. The PHA is typically performed during and provides input to project conceptual design. The PRA then is followed by a Preliminary Safety Analysis Report (PSAR) performed during Title I and II design. This PSAR then leads to performance of the Final Safety Analysis Report performed during construction, testing, and acceptance and completed before routine operation. Radiological assessments indicate that a PHP facility, depending on the radioactive material inventory, may be an exempt, Category 3, or Category 2 facility. The calculated impacts would result in no significant impact to offsite personnel or the environment. Hazardous material assessments indicate that a PHP facility will be a Low Hazard facility having no significant impacts either onsite or offsite to personnel and the environment.

  2. Hearth monitoring experiences at Dofasco`s No. 4 blast furnace

    SciTech Connect (OSTI)

    Stothart, D.W.; Chaykowski, R.D.; Donaldson, R.J.; Pomeroy, D.H.

    1997-12-31

    As a result of a 1994 taphole breakout at Dofasco`s No. 4 Blast Furnace, extensive effort has gone into monitoring, understanding and controlling hearth wear. This paper reviews the hearth monitoring system developed and the various hearth operating and maintenance techniques used to ensure No. 4 Blast Furnace safely reaches its 1998 reline date. The impact of changes in coke quality, productivity, casting practice and leaking cooling members on hearth refractory temperature fluctuations will also be examined.

  3. Long life hearth in blast furnace -- Kokura No. 2 B.F. of Sumitomo Metals

    SciTech Connect (OSTI)

    Yamamoto, Takaiku; Sunahara, Kouhei; Inada, Takanobu; Takatani, Kouji; Miyahara, Mitsuo; Sato, Yasusi; Hatano, Yasuhiko; Takata, Kouzo

    1997-12-31

    The factors elongating hearth life of Sumitomo Kokura No. 2 B.F. were investigated by use of an estimation system of the furnace hearth condition, which consisted of four mathematical simulation models. Lowered heat load operation together with integrated design of both refractories and cooling enabled the furnace life to be extended for over 16 years without severe damage in the hearth.

  4. System and method for making metallic iron with reduced CO.sub.2 emissions

    DOE Patents [OSTI]

    Kiesel, Richard F; Englund, David J; Schlichting, Mark; Meehan, John; Crouch, Jeremiah; Wilson, Logan

    2014-10-14

    A method and system for making metallic iron nodules with reduced CO.sub.2 emissions is disclosed. The method includes: assembling a linear hearth furnace having entry and exit portions, at least a conversion zone and a fusion zone, and a moving hearth adapted to move reducible iron bearing material through the furnace on contiguous hearth sections; assembling a shrouded return substantially free of air ingress extending adjacent at least the conversion and fusion zones of the furnace through which hearth sections can move from adjacent the exit portion to adjacent the entry portion of the furnace; transferring the hearth sections from the furnace to the shrouded return adjacent the exit portion; reducing reducible material in the linear hearth furnace to metallic iron nodules; and transporting gases from at least the fusion zone to the shrouded return to heat the hearth sections while in the shrouded return.

  5. Another step towards zero waste, using pollution control residuals to make steel

    SciTech Connect (OSTI)

    Easterly, T.W.; Berquist, W.G.; Lynn, J.D.

    1997-12-31

    Environmental legislation and regulations plus the economies of disposal are directing the steel industry to look for ways of minimizing the generation of waste and to maximize the recycling of collected materials. Further, the increasing use and efficiency of end of pipe pollution controls capture ever increasing amounts of materials that were previously discharged to the environment. These newly captured pollution control dusts and sludges often have chemical or physical properties that may prevent their direct recycle into the iron and steelmaking process. This paper describes how Bethlehem Steel`s Burns Harbor Division is using a variety of material handling and recycling technologies in an integrated pollution control dust and sludge management program to recycle its daily generation of pollution control dusts and sludges. This program has been designed to be consistent with the operating requirements of the iron and steelmaking processes while insuring conformance with all environmental requirements. When fully operational, this program will reuse over 90% of the plant`s pollution control dusts and sludges to make the product steel.

  6. Study of oil combustion in the TGMP-314 boiler with hearth burners

    SciTech Connect (OSTI)

    Usman, Yu.M.; Shtal'man, S.G.; Enyakin, Yu.P.; Abryutin, A.A.; Levin, M.M.; Taran, O.E.; Chuprov, V.V.; Antonov, A.Yu.

    1983-01-01

    Studies of the TGMP-314 boiler with hearth configured burners included the gas mixture in the boiler, the degree of fuel combustion at various heights in the boiler, hydrogen sulfide content in the near-wall zones of the boiler, and temperature distribution fields. Experimental data showed that the hearth burners, in conjunction with steam-mechanical atomizing burners, operate with the least possible excess air over a wide range of load changes. The operation and performance of the hearth burners are discussed.

  7. Stainless steel anodes for alkaline water electrolysis and methods of making

    DOE Patents [OSTI]

    Soloveichik, Grigorii Lev

    2014-01-21

    The corrosion resistance of stainless steel anodes for use in alkaline water electrolysis was increased by immersion of the stainless steel anode into a caustic solution prior to electrolysis. Also disclosed herein are electrolyzers employing the so-treated stainless steel anodes. The pre-treatment process provides a stainless steel anode that has a higher corrosion resistance than an untreated stainless steel anode of the same composition.

  8. Oxygen-enriched multiple-hearth sewage sludge incineration demonstration. Final report

    SciTech Connect (OSTI)

    1998-07-01

    Oxygen-enhanced multiple-hearth sludge incineration was the focus of a five-month joint study by Praxair and the New York State Energy Research and Development Authority. Testing and demonstration were conducted in Rochester NY, at Monroe County`s Frank E. Van Lare Sewage Treatment Plant. A simple retrofit of high-momentum oxygen lances created a convection hearth in which convective heat and mass transfer with the drying sludge were greatly enhanced, while hearth temperatures were moderated by the wet sludge to prevent overheating. Based on the results of short- and long-term controlled tests discussed in this report, oxygen enhancement of multiple-hearth sludge incinerators can be economically viable, with a savings between $30 and $60 per hour at Van Lare based upon increased sludge throughput and reduced fuel consumption.

  9. Comments of the Hearth, Patio & Barbecue Association on the U.S. Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy's Request for Comment on Annual Fuel Utilization Efficiency Testing (75 Fed. Reg. 52892 (August 30, 2010)) | Department of Energy Hearth, Patio & Barbecue Association on the U.S. Department of Energy's Request for Comment on Annual Fuel Utilization Efficiency Testing (75 Fed. Reg. 52892 (August 30, 2010)) Comments of the Hearth, Patio & Barbecue Association on the U.S. Department of Energy's Request for Comment on Annual Fuel Utilization Efficiency Testing (75 Fed. Reg.

  10. Dofasco`s No. 4 blast furnace hearth breakout, repair and rescue

    SciTech Connect (OSTI)

    Donaldson, R.J.; Fischer, A.J.; Sharp, R.M.; Stothart, D.W.

    1995-12-01

    On May 5, 1994, after producing 9.5 million metric tons of iron, Dofasco`s No. 4 Blast Furnace experienced a hearth breakout 250 millimeters below the west taphole. The hot metal spill caused a fire resulting in severe damage and 33 days of lost production. During a 26-day period, electrical wiring, water drainage systems and both tapholes were repaired. Recovery from an unprepared furnace stop of this length, with the deadman depleted is difficult. To aid with the rescue Hoogovens-designed oxygen/fuel lances were commissioned. The furnace recovery began with a lance in each taphole and all tuyeres plugged. Six days after startup the furnace was casting into torpedo cars, and after nine days operation had returned to normal. This incident prompted Dofasco to expand the hearth monitoring system to detect and prevent similar occurrences. During the repair, 203 new thermocouples were installed in the hearth, concentrating on the tapholes and elephant foot areas. These thermocouples were installed at various depths and locations to allow heat flux calculations. This hearth monitoring system has already identified other problem areas and provided valuable information about hearth drainage patterns. This information has allowed them to develop control strategies to manage localized problem areas.

  11. 2015-04-01 ISSUANCE: Energy Conservation Program for Consumer Products: Energy Conservation Standards for Hearth Products, Notice of Comment Period Extension

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Consumer Products: Energy Conservation Standards for Hearth Products, Notice of Comment Period Extension

  12. Final Report: No{sub x} Emissions from By Product Fuel Combustion in Steel Making, September 15, 1996 - October 15, 1999

    SciTech Connect (OSTI)

    Pershing, David W.; Lighty, JoAnn S.; Eddings, Eric G.; Cacciatore, David A.

    1999-01-28

    Exhaust gases from the primary operations in the steel making process are almost exclusively utilized as supplemental fuels within the steel plant. These by-product fuels include blast furnace gas (BFG) and coke oven gas (COG) which contain mixtures of H{sub 2}, CO, CH{sub 4} and trace amounts of some heavier hydrocarbons and the impurities NH{sub 3} and HCN. These fuels are burned alone or in combination with natural gas to fire the coke ovens, blast furnace stoves utility boilers and metal working furnaces. The utilization of these by-product fuels reduces the waste gas emissions at the steel mill and reduces the requirements for outside fuel sources. However, as with primary fuel sources, the combustion of these by-product fuel blends does produce hazardous pollutants, in particular nitrogen oxides, and because these are atypical fuel blends of varying composition, the pollutant formation is not well understood. The objective of this research was to develop an understanding of the mechanisms controlling NO{sub x} formation from the combustion of by-product fuels from the steel industry and investigate control and design options to minimize emissions. The minimization strategies investigated were constrained by limits on CO and hydrocarbon emissions, both of which increased under fuel-rich combustion scenarios that resulted in reduced NO{sub x} emissions. Also, the minimization strategies were constrained by the need for reasonable heat generation rates in the furnaces that employ these by-product fuels, so that product steel quality is not adversely affected.

  13. Monitoring lining and hearth conditions at Inland`s No. 7 blast furnace

    SciTech Connect (OSTI)

    Quisenberry, P.; Grant, M.; Carter, W.

    1997-12-31

    The paper describes: furnace statistics; mini-reline undertaken in November, 1993; the stack condition; throat gunning; stabilizing the graphite bricks; the hearth condition; reactions to temperature excursions; future instrumentation; and hot blast system areas of concern. The present data from monitoring systems and inspections indicate that the furnace should be able to operate well beyond the expectation for the 1993 mini-reline (3--5 years) with: (1) consistent, high quality raw materials; (2) instrumentation, diagnostic, remedial, and preventative techniques developed; and (3) stopping quickly any water leaks into the furnace. The longevity of this campaign has undoubtedly been a result of this monitoring program.

  14. Cost efficiency of flame-guniting the lining of open-hearth and electric steelmaking furnaces

    SciTech Connect (OSTI)

    Voronov, M.V.; Kozenko, N.I.; Moiseenko, V.D.; Bondarenko, A.G.

    1988-05-01

    The use of flame-guniting for lining repair to the open-hearth and electric steelmaking furnaces of a number of Soviet plants is reviewed. Equipment and technology for flame-guniting the lining of furnaces, which provide for both local and general repairs to the walls, roofs, and bottoms of furnaces, are discussed. Methods are given for calculating expenditures for repair work and determining the cost efficiency of flame guniting relative to the increased number of heats per lining life. Results are given from calculations of the projected cost-efficiency of using flame-guniting for furnace lining repair at the metallurgical plants of the Ukranian Ministry of Ferrous Metallurgy.

  15. 2015-01-28 Issuance: Energy Conservation Standard for Hearth Products; NOPR

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of proposed rulemaking and public meeting regarding energy conservation standards for hearth products, as issued by the Deputy Assistant Secretary for Energy Efficiency on January 28, 2015. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  16. Cr-W-V bainitic/ferritic steel with improved strength and toughness and method of making

    DOE Patents [OSTI]

    Klueh, Ronald L.; Maziasz, Philip J.

    1994-01-01

    A high strength, high toughness Cr-W-V ferritic steel composition suitable for fast induced-radioactivity (FIRD) decay after irradiation in a fusion reactor comprises 2.5-3.5 wt % Cr, 2. This invention was made with Government support under contract DE-AC05-840R21400 awarded by the U.S. Department of Energy to Martin Marietta Energy Systems, Inc. and the Government has certain rights in this invention.

  17. Cr-W-V bainitic/ferritic steel with improved strength and toughness and method of making

    DOE Patents [OSTI]

    Klueh, R.L.; Maziasz, P.J.

    1994-03-08

    This work describes a high strength, high toughness bainitic/ferritic steel alloy comprising about 2.75% to 4.0% chromium, about 2.0% to 3.5% tungsten, about 0.10% to 0.30% vanadium, and about 0.1% to 0.15% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy having been heated to an austenitizing temperature and then cooled at a rate sufficient to produce carbide-free acicular bainite. 15 figures.

  18. A study on the flow of molten iron in the hearth of blast furnace

    SciTech Connect (OSTI)

    Suh, Y.K.; Lee, Y.J.; Baik, C.Y.

    1996-12-31

    The flow of molten iron in the hearth of blast furnace was investigated by using a water model test and a numerical simulation. The water model apparatus was set up in order to evaluate the effects of coke size, coke bed structure, drain rate, and coke free space on the fluidity of molten iron through measurement of residence time and visualization of flow pattern. In addition, the flow was calculated by solving momentum equation in porous media using finite element method. The residence time increased with the coke size decrease, but decreased with the drain rate increase. If small coke was placed in the center of deadman, peripheral flow was enhanced. The flow path was changed due to the coke free space.

  19. Establishing isokinetic flow for a plasma torch exhaust gas diagnostic for a plasma hearth furnace

    SciTech Connect (OSTI)

    Pollack, B.R.

    1996-05-01

    Real time monitoring of toxic metallic effluents in confined gas streams can be accomplished through use of Microwave Induced Plasmas to perform atomic emission spectroscopy, For this diagnostic to be viable it is necessary that it sample from the flowstream of interest in an isokinetic manner. A method of isokinetic sampling was established for this device for use in the exhaust system of a plasma hearth vitrification furnace. The flow and entrained particulate environment were simulated in the laboratory setting using a variable flow duct of the same dimensions (8-inch diameter, schedule 40) as that in the field and was loaded with similar particulate (less than 10 {mu}m in diameter) of lake bed soil typically used in the vitrification process. The flow from the furnace was assumed to be straight flow. To reproduce this effect a flow straightener was installed in the device. An isokinetic sampling train was designed to include the plasma torch, with microwave power input operating at 2.45 GHz, to match local freestream velocities between 800 and 2400 ft/sec. The isokinetic sampling system worked as planned and the plasma torch had no difficulty operating at the required flowrates. Simulation of the particulate suspension was also successful. Steady particle feeds were maintained over long periods of time and the plasma diagnostic responded as expected.

  20. High productivity injection practices at Rouge Steel

    SciTech Connect (OSTI)

    Barker, D.H.; Hegler, G.L.; Falls, C.E.

    1995-12-01

    Rouge Steel Company, located in Dearborn, Michigan, operates two blast furnaces. The smaller of the pair, ``B`` Furnace, has a hearth diameter of 20 feet and 12 tuyeres. It has averaged 2,290 NTHM (net ton of hot metal) per day of 8.2 NTHM per 100 cubic feet of working volume. ``C`` Furnace has a hearth diameter of 29 feet and 20 tuyeres. Both of these furnaces are single tap hole furnaces. Prior to its reline in 1991, ``C`` Furnace was producing at a rate of 3,300 NTHM/day or about 6.25 NTHM/100 cfwv. In November, 1994 it averaged 5,106 NTHM/day or 9.6 NTHM/100 cfwv. This paper discusses how the current production rates were achieved. Also, the areas that needed to be addressed as production increased will be described. These areas include casthouse arrangement and workload, hot metal ladle capacity, slag pot capacity and charging capability. Coupled with the high blast temperature capability, the furnace was provided with a new natural gas injection system that injected the gas through the blowpipes and a natural gas injection system to enrich the stove gas. Following the furnace reline, natural gas has been used in three ways: tuyere level control; combination injection; and stove gas enrichment. Coke consumption rate has also decreased per NTHM.

  1. Profiles in garbage: Steel cans

    SciTech Connect (OSTI)

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  2. Reduction of iron-oxide-carbon composites: part II. Rates of reduction of composite pellets in a rotary hearth furnace simulator

    SciTech Connect (OSTI)

    Halder, S.; Fruehan, R.J.

    2008-12-15

    A new ironmaking concept is being proposed that involves the combination of a rotary hearth furnace (RHF) with an iron-bath smelter. The RHF makes use of iron-oxide-carbon composite pellets as the charge material and the final product is direct-reduced iron (DRI) in the solid or molten state. This part of the research includes the development of a reactor that simulated the heat transfer in an RHF. The external heat-transport and high heating rates were simulated by means of infrared (IR) emitting lamps. The reaction rates were measured by analyzing the off-gas and computing both the amount of CO and CO{sub 2} generated and the degree of reduction. The reduction times were found to be comparable to the residence times observed in industrial RHFs. Both artificial ferric oxide (PAH) and naturally occurring hematite and taconite ores were used as the sources of iron oxide. Coal char and devolatilized wood charcoal were the reductants. Wood charcoal appeared to be a faster reductant than coal char. However, in the PAH-containing pellets, the reverse was found to be true because of heat-transfer limitations. For the same type of reductant, hematite-containing pellets were observed to reduce faster than taconite-containing pellets because of the development of internal porosity due to cracking and fissure formation during the Fe2O{sub 3}-to-Fe3O{sub 4} transition. This is, however, absent during the reduction of taconite, which is primarily Fe3O{sub 4}. The PAH-wood-charcoal pellets were found to undergo a significant amount of swelling at low-temperature conditions, which impeded the external heat transport to the lower layers. If the average degree of reduction targeted in an RHF is reduced from 95 to approximately 70 pct by coupling the RHF with a bath smelter, the productivity of the RHF can be enhanced 1.5 to 2 times. The use of a two- or three-layer bed was found to be superior to that of a single layer, for higher productivities.

  3. The Mesabi Nugget Research Project New Ironmaking Technology of the Future: High Quality Iron Nuggets Using a Rotary Hearth Furnace

    SciTech Connect (OSTI)

    2004-07-01

    The manufacture of steel involves many energy intensive processes that consume raw or recycled materials, such as iron ore and scrap metal, from around the world.

  4. The impact of energy prices on technology choice in the United States steel industry

    SciTech Connect (OSTI)

    Karlson, S.H. . Dept. of Economics); Boyd, G. )

    1991-01-01

    In the last thirty years US steel producers have replaced their aging open hearth steel furnaces with basic oxygen or large electric arc furnaces. This choice of technology leads to the opportunity to substitute electricity for fossil fuels as a heat source. We extend earlier research to investigate whether or not energy prices affect this type of technology adoption as predicted by economic theory. The econometric model uses the seemingly unrelated Tobit'' method to capture the effects of the industry's experience with both technologies, technical change, and potential cost reductions, as well as energy prices, on adoption. When we include the prices of electricity and coking coal as explanatory variables, the four energy price coefficients have the signs predicted by the law of demand. The two price coefficients have a statistically significant effect on adoption of basic oxygen furnaces. The inclusion of energy prices leads to significantly more efficient estimates of other coefficients in the model. 19 refs., 3 tabs.

  5. Paired Straight Hearth Furnace

    Broader source: Energy.gov [DOE]

    A coal based dri and molten metal process for long range replacement of blast furnaces and coke ovens

  6. LENNOX HEARTH PRODUCTS

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    April 1, 2011 Mr. Daniel Cohen U.S. Department of Energy Assistant General Council for Legislation, Regulation and Energy Efficiency Office of the General Counsel 1000 Independence ...

  7. Superior Steel

    Office of Legacy Management (LM)

    Preliminary Assessment Superior Steel Corporation Scott Township, Pennsylvania Prepared by: U.S. Army Corps of Engineers, Buffalo District February, 2007 TABLE OF CONTENTS 1.0 Introduction..................................................................................................1 2.0 Site Description, Operational History and Waste Characteristics.............................3 2.1 Site Description..................................................................................3 2.2

  8. New trends in industrial energy efficiency in the Mexico iron and steel industry

    SciTech Connect (OSTI)

    Ozawa, Leticia; Martin, Nathan; Worrell, Ernst; Price, Lynn; Sheinbaum, Claudia

    1999-07-31

    Energy use in the Mexican industrial sector experienced important changes in the last decade related to changes in the Mexican economy. In previous studies, we have shown that a real change in energy-intensity was the most important factor in the overall decline of energy use and CO2 emissions in the Mexican industrial sector. Real changes in energy intensity were explained by different factors, depending on the industrial sub-sector. In this paper, we analyze the factors that influenced energy use in the Mexican iron and steel industry, the largest energy consuming and energy-intensive industry in the country. To understand the trends in this industry we used a decomposition analysis based on physical indicators to decompose the changes in intra-sectoral structural changes and efficiency improvements. Also, we use a structure-efficiency analysis for international comparisons, considering industrial structure and the best available technology. In 1995, Mexican iron and steel industry consumed 17.7 percent of the industrial energy consumption. Between 1970 and 1995, the steel production has increased with an annual growth rate of 4.7 percent, while the specific energy consumption (SEC) has decreased from 28.4 to 23.8 GJ/tonne of crude steel. This reduction was due to energy efficiency improvements (disappearance of the open hearth production, increase of the share of the continuous casting) and to structural changes as well (increase of the share of scrap input in the steelmaking).

  9. Enhanced Incluison Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  10. Enhanced Inclusion Removal from Steel in the Tundish

    SciTech Connect (OSTI)

    R. C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  11. Auto/Steel Partnership: Advanced High-Strength Steel Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced High-Strength Steel Research and Development AutoSteel Partnership: Advanced High-Strength Steel Research and Development 2009 DOE Hydrogen Program and Vehicle ...

  12. ITP Steel: Theoretical Minimum Energies to Produce Steel for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 PDF ...

  13. Supporting steel

    SciTech Connect (OSTI)

    Badra, C.

    1995-10-01

    The US Department of Energy (DOE) and the American Iron and Steel Institute (AISI) have just completed a pilot program on the technical and economic viability of direct ironmaking by a process based on bath smelting. In this process, oxygen, prereduced iron ore pellets, coal, and flux are charged into a molten slag bath containing a high percentage of carbon. The carbon removes oxygen from the iron ore and generates carbon monoxide and liquid iron. Oxygen is then injected to burn some of the carbon monoxide gas before it leaves the smelting vessel. The partially combusted gas is sued to preheat and prereduced the ore before it is injected into the bath. There are several competing cokeless ironmaking processes in various stages of development around the world. A brief comparison of these processes provides a useful perspective with which to gauge the progress and objectives of the AISI-DOE research initiative. The principal competing foreign technologies include the Corex process, DIOS, HIsmelt, and Jupiter. The advantages of the direct ironmaking process examined by AISI-DOE were not sufficiently demonstrated to justify commercialization without further research. However, enough knowledge was gained from laboratory and pilot testing to teach researchers how to optimize the direct ironmaking process and to provide the foundation for future research. Researchers now better understand issues such as the dissolution of materials, reduction mechanisms and rates, slag foaming and control, the behavior of sulfur, dust generation, and the entire question of energy efficiency--including post combustion and the role of coal/volatile matter.

  14. METHOD OF MAKING WIRE FUEL ELEMENTS

    DOE Patents [OSTI]

    Zambrow, J.L.

    1960-08-01

    A method is given for making a nuclear reactor fuel element in the form of a uranium-bearing wire clad with zirconium. A uranium bar is enclosed in a zirconium sheath which is coated with an oxide of magnesium, beryllium, or zirconium. The sheathed bar is then placed in a steel tube and reduced to the desired diameter by swaging at 800 to 900 deg C, after which the steel and oxide are removed.

  15. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect (OSTI)

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  16. Comminuting irradiated ferritic steel

    DOE Patents [OSTI]

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  17. America Makes

    Broader source: Energy.gov [DOE]

    America Makes advances additive manufacturing technology and products, and serves as a nationally recognized additive manufacturing center of innovation excellence, working to transform the U.S. manufacturing sector and yield significant advancements throughout industry. America Makes was formerly called the National Additive Manufacturing Innovation Institute (NAMII).

  18. ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Conditions, March 2000 | Department of Energy Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 ITP Steel: Theoretical Minimum Energies to Produce Steel for Selected Conditions, March 2000 PDF icon theoretical_minimum_energies.pdf More Documents & Publications Ironmaking Process Alternatives Screening Study ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Study October 2004

  19. Methods of forming steel

    DOE Patents [OSTI]

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  20. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect (OSTI)

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet or bloom disposition; and alloy development. Additional benefits of ASCAT include the identification of inclusions that tend to clog nozzles or interact with refractory materials. Several papers outlining the benefits of the ASCAT have been presented and published in the literature. The paper entitled ''Inclusion Analysis to Predict Casting Behavior'' was awarded the American Iron and Steel Institute (AISI) Medal in 2004 for special merit and importance to the steel industry. The ASCAT represents a quantum leap in inclusion analysis and will allow steel producers to evaluate the quality of steel and implement appropriate process improvements. In terms of performance, the ASCAT (1) allows for accurate classification of inclusions by chemistry and morphological parameters, (2) can characterize hundreds of inclusions within minutes, (3) is easy to use (does not require experts), (4) is robust, and (5) has excellent image quality for conventional SEM investigations (e.g., the ASCAT can be utilized as a dual use instrument). In summary, the ASCAT will significantly advance the tools of the industry and addresses an urgent and broadly recognized need of the steel industry. Commercialization of the ASCAT will focus on (1) a sales strategy that leverages our Industry Partners; (2) use of ''technical selling'' through papers and seminars; (3) leveraging RJ Lee Group's consulting services, and packaging of the product with a extensive consulting and training program; (4) partnering with established SEM distributors; (5) establishing relationships with professional organizations associated with the steel industry; and (6) an individualized plant by plant direct sales program.

  1. Making History

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    YGG 05-0181 Making History It's hard to imagine . . . . . . an entire city existing in secret. . . . 60,000 acres set aside for one, top-secret purpose. . . . a discovery so huge...

  2. Optimization of Composition and Heat Treating of Die Steels for...

    Office of Scientific and Technical Information (OSTI)

    Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime Citation ... A die used in making die cast aluminum engine blocks can cost well over one million ...

  3. Optimization of Composition and Heat Treating of Die Steels for...

    Office of Scientific and Technical Information (OSTI)

    and Heat Treating of Die Steels for Extended Lifetime An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can ...

  4. Baotou Iron and Steel Group Baotou Steel | Open Energy Information

    Open Energy Info (EERE)

    search Name: Baotou Iron and Steel Group (Baotou Steel) Place: Baotou, Inner Mongolia Autonomous Region, China Product: Baotou-based iron and steel maker as well as a rare...

  5. Success Story: Harrison Steel

    Broader source: Energy.gov [DOE]

    This case study highlights how Harrison Steel leveraged both EPA's ENERGY STAR program and DOE resources to enhance energy efficiency efforts and multiply captured energy savings.

  6. ITP Steel: Steel Industry Marginal Opportunity Study September...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Marginal Opportunity Study September 2005 PDF icon steelmarginalopportunity.pdf More Documents & Publications ...

  7. ITP Steel: Steel Industry Marginal Opportunity Study September...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    CostsBenefits of Projects in FY05 ITP Steel Subprogram Portfolio ......Benefits of R&D Opportunities in ITP Steel Subprogram ......- 25 - List of Figures ...

  8. Weldment for austenitic stainless steel and method

    DOE Patents [OSTI]

    Bagnall, Christopher; McBride, Marvin A.

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  9. Next Generation Metallic Iron Nodule Technology in Electric Furnace...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steelmaking (September 2007) More Documents & Publications Steel Success Story - Ironmaking: Quality and Supply Critical to Steel Industry Paired Straight Hearth Furnace...

  10. Steel | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The U.S. steel industry has worked with AMO to develop a range of resources to assist in lowering the energy and carbon intensity of steelmaking. Some current R&D projects and ...

  11. Dezincing of steel scrap

    SciTech Connect (OSTI)

    Rij, P.W. van; Campenon, B.; Mooij, J.N.

    1997-04-01

    Scrap is an important raw material in the steel industry. Depending on the type of steelmaking process, the composition of the scrap may vary. Market research in Europe shows that there will be a shortage of zinc-free scrap in the future. An alkaline dezincing process for galvanized steel has been developed. A description of a pilot plant based on alkaline dezincing technology is presented.

  12. Introduction to 'Make'

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    'Make' Introduction to 'Make' Introduction The UNIX make utility facilitates the creation and maintenance of executable programs from source code. make keeps track of the commands...

  13. ITP Steel: Steel Industry Marginal Opportunity Study September 2005

    Broader source: Energy.gov [DOE]

    The objective of this study is to generate a marginal opportunity curve for the ITP steel subprogram showing the location of the current portfolio compared against all opportunities for steel manufacturing.

  14. Continuous steel production and apparatus

    DOE Patents [OSTI]

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  15. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Future Opportunities, September 2000 | Department of Energy Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 PDF icon steel_energy_use.pdf More Documents & Publications ITP Steel: Steel Industry Marginal Opportunity Study September 2005 ITP Steel: Steel Industry Energy Bandwidth Study October 2004 ITP Steel:

  16. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect (OSTI)

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  17. The future of energy efficiency in the steel industry

    SciTech Connect (OSTI)

    Lakshminarayana, B.

    1997-07-01

    Steel is present in every aspect of life, in all industrial, transportation sectors as well as in households in US. The American steel industry today can be counted among the most productive, efficient and technologically advanced in the world. Steel combines low cost with attractive engineering properties and is the most recycled of all materials. Despite these appealing characteristics of steel, the steel industry has confronted significant challenges from other competitive materials. To keep abreast with the competition it faces, pursuit of research and development activities is an absolute necessity. This competition has forced the steel industry to address many issues that here to fore were deemed unimportant. One of these areas is energy efficiency. Steelmaking energy costs comprise over 15 percent of the manufacturing cost of steel. This compares to less than five percent for most other manufacturing industries. The US steel industry, which accounts for about nine percent (1.8 quads/year) of the US industrial energy use, has made considerable progress in the area of energy efficiency. Over the past 20 years, the US steel industry has reduced its energy intensity by 43 percent. The impact of energy usage on environmental and the results of government regulations have made the industry concentrate more and more on the issues of energy efficiency. In addition, a possible energy shortage could become a global phenomenon in the 21st century if steps to conserve energy are not taken. The risk in researching and adapting new technologies is greater in the steel industry than in many other manufacturing industries. Steelmaking is capital intensive in both equipment and processes. Government/industry partnerships can help reduce such risks. The Department of Energy's Office of Industrial Technologies (DOE/OIT) has been supporting energy efficient research relevant to the steel industry. Salient features of some of the projects will be explored in this paper. These endeavors bring together the collective resources not only of the government and the industry, but also of national laboratories, universities and advanced technology companies. Such efforts continued into 21st century will make the US steel industry more environmentally friendly, energy efficient and globally competitive.

  18. High-performance steels

    SciTech Connect (OSTI)

    Barsom, J.M.

    1996-03-01

    Steel is the material of choice in structures such as storage tanks, gas and oil distribution pipelines, high-rise buildings, and bridges because of its strength, ductility, and fracture toughness, as well as its repairability and recyclability. Furthermore, these properties are continually being improved via advances in steelmaking, casting, rolling, and chemistry. Developments in steelmaking have led to alloys having low sulfur, sulfide shape control, and low hydrogen. They provide reduced chemical segregation, higher fracture toughness, better through-thickness and weld heat-affected zone properties, and lower susceptibility to hydrogen cracking. Processing has moved beyond traditional practices to designed combinations of controlled rolling and cooling known as thermomechanical control processes (TMCP). In fact, chemical composition control and TMCP now enable such precise adjustment of final properties that these alloys are now known as high-performance steels (HPS), engineered materials having properties tailored for specific applications.

  19. Stainless Steel Permeability

    SciTech Connect (OSTI)

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  20. Iron and Steel (2010 MECS)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014

  1. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  2. High strength, tough alloy steel

    DOE Patents [OSTI]

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  3. Hydrogen Embrittlement in Pipeline Steels

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applied Chemicals & Materials Division Material Measurement Laboratory HYDROGEN EMBRITTLEMENT IN PIPELINE STEELS AJ Slifka, ES Drexler, RL Amaro, DS Lauria, JR Fekete Applied ...

  4. Process for dezincing galvanized steel

    DOE Patents [OSTI]

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  5. Introduction to 'Make'

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    'Make' Introduction to 'Make' Introduction The UNIX make utility facilitates the creation and maintenance of executable programs from source code. make keeps track of the commands needed to build the code and when changes are made to a source file, recompiles only the necessary files. make creates and updates programs with a minimum of effort. A small initial investment of time is needed to set up make for a given software project, but afterward, recompiling and linking is done consistently and

  6. JFE Steel Corp | Open Energy Information

    Open Energy Info (EERE)

    Corp Jump to: navigation, search Name: JFE Steel Corp Place: Tokyo, Tokyo, Japan Zip: 100-0011 Product: Japanese steel manufacturer; manufactures metallurgical silicon and plans to...

  7. Kobe Steel Ltd Kobelco | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search Name: Kobe Steel Ltd (Kobelco) Place: Kobe-shi, Hyogo, Japan Zip: 651-8585 Sector: Solar Product: Japanese steel manufacturer; manufactures PV...

  8. Improved Martensitic Steel for High Temperature Applications...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    A stainless steel composition and heat treatment process for a high-temperature, titanium ... NETL has developed a stainless steel composition and heat treatment process for a ...

  9. The industrial ecology of steel

    SciTech Connect (OSTI)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  10. Method of making a sodium sulfur battery

    DOE Patents [OSTI]

    Elkins, P. E.

    1981-09-22

    A method of making a portion of a sodium sulfur battery is disclosed. The battery portion made is a portion of the container which defines the volume for the cathodic reactant materials which are sulfur and sodium polysulfide materials. The container portion is defined by an outer metal casing with a graphite liner contained therein, the graphite liner having a coating on its internal diameter for sealing off the porosity thereof. The steel outer container and graphite pipe are united by a method which insures that at the operating temperature of the battery, relatively low electrical resistance exists between the two materials because they are in intimate contact with one another. 3 figs.

  11. Method of making a sodium sulfur battery

    DOE Patents [OSTI]

    Elkins, Perry E.

    1981-01-01

    A method of making a portion of a sodium sulfur battery is disclosed. The battery portion made is a portion of the container which defines the volume for the cathodic reactant materials which are sulfur and sodium polysulfide materials. The container portion is defined by an outer metal casing with a graphite liner contained therein, the graphite liner having a coating on its internal diameter for sealing off the porosity thereof. The steel outer container and graphite pipe are united by a method which insures that at the operating temperature of the battery, relatively low electrical resistance exists between the two materials because they are in intimate contact with one another.

  12. U.S. Manufacturer Going Above and Beyond with Superior Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnace is a natural gas-fired rotary hearth furnace used to heat steel before forging. ... internationally-recognized energy management implementation and certification process. ...

  13. Advanced steel reheat furnace

    SciTech Connect (OSTI)

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  14. EERE Success Story-Steel Mill Powered by Waste Heat Recovery System |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Steel Mill Powered by Waste Heat Recovery System EERE Success Story-Steel Mill Powered by Waste Heat Recovery System May 16, 2013 - 12:00am Addthis EERE worked with ArcelorMittal USA, Inc. to install an efficient recovery boiler to burn blast furnace gases generated during iron-making operations to produce electricity and steam onsite at the company's Indiana Harbor Steel Mill in East Chicago, Indiana. The steam is being used to drive existing turbogenerators onsite,

  15. HearthStone Homes | Open Energy Information

    Open Energy Info (EERE)

    About Partnership with NREL Partnership with NREL Yes Partnership Type Test & Evaluation Partner Partnering Center within NREL Electricity Resources & Building Systems...

  16. Paired Straight Hearth Furnace | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines Injection Optimizing Blast Furnace Operation to Increase Efficiency ...

  17. Great Lakes Steel -- PCI facility

    SciTech Connect (OSTI)

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  18. Electrochemical Dezincing of Steel Scrap

    Broader source: Energy.gov [DOE]

    Half of the steel produced in the United States is derived from scrap. With zinc-coated prompt scrap increasing fivefold since 1980, steelmakers are feeling the effect of increased contaminant...

  19. ITP Steel: Energy Use in the U.S. Steel Industry: An Historical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Use in the U.S. Steel Industry: An Historical Perspective and Future Opportunities, September 2000 ITP Steel: Energy Use in the U.S. Steel Industry: An Historical ...

  20. Hydrogen embrittlement of structural steels.

    SciTech Connect (OSTI)

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline using a relevant structural integrity model, such as that in ASME B31.12. A second objective of this project is to enable development of micromechanics models of hydrogen embrittlement in pipeline steels. The focus of this effort is to establish physical models of hydrogen embrittlement in line pipe steels using evidence from analytical techniques such as electron microscopy. These physical models then serve as the framework for developing sophisticated finite-element models, which can provide quantitative insight into the micromechanical state near defects. Understanding the micromechanics of defects can ensure that structural integrity models are applied accurately and conservatively.

  1. Auto/Steel Partnership: AHSS Stamping, Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AHSS Stamping, Strain Rate Characterization, Sheet Steel Fatigue, AHSS Joining AutoSteel ... More Documents & Publications AutoSteel Partnership: Fatigue of AHSS Strain Rate ...

  2. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    SciTech Connect (OSTI)

    Hasanbeigi, Ali; Price, Lynn; Aden, Nathaniel; Chunxia, Zhang; Xiuping, Li; Fangqin, Shangguan

    2011-06-15

    Production of iron and steel is an energy-intensive manufacturing process. In 2006, the iron and steel industry accounted for 13.6% and 1.4% of primary energy consumption in China and the U.S., respectively (U.S. DOE/EIA, 2010a; Zhang et al., 2010). The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study is to develop a methodology for making an accurate comparison of the energy intensity (energy use per unit of steel produced) of steel production. The methodology is applied to the steel industry in China and the U.S. The methodology addresses issues related to boundary definitions, conversion factors, and indicators in order to develop a common framework for comparing steel industry energy use. This study uses a bottom-up, physical-based method to compare the energy intensity of China and U.S. crude steel production in 2006. This year was chosen in order to maximize the availability of comparable steel-sector data. However, data published in China and the U.S. are not always consistent in terms of analytical scope, conversion factors, and information on adoption of energy-saving technologies. This study is primarily based on published annual data from the China Iron & Steel Association and National Bureau of Statistics in China and the Energy Information Agency in the U.S. This report found that the energy intensity of steel production is lower in the United States than China primarily due to structural differences in the steel industry in these two countries. In order to understand the differences in energy intensity of steel production in both countries, this report identified key determinants of sector energy use in both countries. Five determinants analyzed in this report include: share of electric arc furnaces in total steel production, sector penetration of energy-efficiency technologies, scale of production equipment, fuel shares in the iron and steel industry, and final steel product mix in both countries. The share of lower energy intensity electric arc furnace production in each country was a key determinant of total steel sector energy efficiency. Overall steel sector structure, in terms of average plant vintage and production capacity, is also an important variable though data were not available to quantify this in a scenario. The methodology developed in this report, along with the accompanying quantitative and qualitative analyses, provides a foundation for comparative international assessment of steel sector energy intensity.

  3. Development of New Stainless Steel

    SciTech Connect (OSTI)

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  4. Internal attachment of laser beam welded stainless steel sheathed thermocouples into stainless steel upper end caps in nuclear fuel rods for the LOFT Reactor

    SciTech Connect (OSTI)

    Welty, R.K.; Reid, R.D.

    1980-01-01

    The Exxon Nuclear Company, Inc., acting as a subcontractor to EG and G Idaho Inc., Idaho National Engineering Laboratory, Idaho Falls, Idaho, conducted a laser beam welding study to attach internal stainless steel thermocouples into stainless steel upper end caps in nuclear fuel rods. The objective of this study was to determine the feasibility of laser welding a single 0.063 inch diameter stainless steel (304) sheathed thermocouple into a stainless steel (316) upper end cap for nuclear fuel rods. A laser beam was selected because of the extremely high energy input in unit volume that can be achieved allowing local fusion of a small area irrespective of the difference in material thickness to be joined. A special weld fixture was designed and fabricated to hold the end cap and the thermocouple with angular and rotational adjustment under the laser beam. A commercial pulsed laser and energy control system was used to make the welds.

  5. Cast alumina forming austenitic stainless steels

    DOE Patents [OSTI]

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  6. Making a Solar Oven

    K-12 Energy Lesson Plans and Activities Web site (EERE)

    Students make solar ovens. Student background information is provided. The expected outcome is that students will learn about solar energy transfer.

  7. Methods of making pyrrolidones

    DOE Patents [OSTI]

    Werpy, Todd; Frye, Jr., John G.; Wang, Yong; Zacher, Alan H.

    2004-03-16

    The present invention provides methods for making N-methylpyrrolidine and analogous compounds via hydrogenation. Novel catalysts for this process, and novel conditions/yields are also described. Other process improvements may include extraction and hydrolysis steps. Some preferred reactions take place in the aqueous phase. Starting materials for making N-methylpyrrolidine may include succinic acid, N-methylsuccinimide, and their analogs.

  8. Methods of making pyrrolidones

    DOE Patents [OSTI]

    Werpy, Todd; Frye, Jr., John G.; Wang, Yong; Zacher, Alan H.

    2003-08-05

    The present invention provides methods for making N-methylpyrrolidine and analogous compounds via hydrogenation. Novel catalysts for this process, and novel conditions/yields are also described. Other process improvements may include extraction and hydrolysis steps. Some preferred reactions take place in the aqueous phase. Starting materials for making N-methylpyrrolidine may include succinic acid, N-methylsuccinimide, and their analogs.

  9. Methods of making pyrrolidones

    DOE Patents [OSTI]

    Werpy, Todd; Frye, Jr., John G.; Wang, Yong; Zacher, Alan H.

    2003-10-14

    The present invention provides methods for making N-methylpyrrolidine and analogous compounds via hydrogenation. Novel catalysts for this process, and novel conditions/yields are also described. Other process improvements may include extraction and hydrolysis steps. Some preferred reactions take place in the aqueous phase. Starting materials for making N-methylpyrrolidine may include succinic acid, N-methylsuccinimide, and their analogs.

  10. Methods Of Making Pyrrolidones

    DOE Patents [OSTI]

    Werpy, Todd; Frye, Jr., John G.; Wang, Yong; Zacher, Alan H.

    2003-12-30

    The present invention provides methods for making N-methylpyrrolidine and analogous compounds via hydrogenation. Novel catalysts for this process, and novel conditions/yields are also described. Other process improvements may include extraction and hydrolysis steps. Some preferred reactions take place in the aqueous phase. Starting materials for making N-methylpyrrolidine may include succinic acid, N-methylsuccinimide, and their analogs.

  11. Friction Stir Spot Welding (FSSW) of Advanced High Strength Steel (AHSS)

    SciTech Connect (OSTI)

    Santella, M. L.; Hovanski, Yuri; Pan, Tsung-Yu

    2012-04-16

    Friction stir spot welding (FSSW) is applied to join advanced high strength steels (AHSS): galvannealed dual phase 780 MPa steel (DP780GA), transformation induced plasticity 780 MPa steel (TRIP780), and hot-stamped boron steel (HSBS). A low-cost Si3N4 ceramic tool was developed and used for making welds in this study instead of polycrystalline cubic boron nitride (PCBN) material used in earlier studies. FSSW has the advantages of solid-state, low-temperature process, and the ability of joining dissimilar grade of steels and thicknesses. Two different tool shoulder geometries, concave with smooth surface and convex with spiral pattern, were used in the study. Welds were made by a 2-step displacement control process with weld time of 4, 6, and 10 seconds. Static tensile lap-shear strength achieved 16.4 kN for DP780GA-HSBS and 13.2kN for TRIP780-HSBS, above the spot weld strength requirements by AWS. Nugget pull-out was the failure mode of the joint. The joining mechanism was illustrated from the cross-section micrographs. Microhardness measurement showed hardening in the upper sheet steel (DP780GA or TRIP780) in the weld, but softening of HSBS in the heat-affect zone (HAZ). The study demonstrated the feasibility of making high-strength AHSS spot welds with low-cost tools.

  12. Making a Difference

    Broader source: Energy.gov [DOE]

    EERE's work makes a difference in the lives of America's people. By lowering energy costs and supporting new ways to generate electricity, EERE is bringing a better energy future closer every day.

  13. Today`s steel technology

    SciTech Connect (OSTI)

    1996-01-01

    AISI members have made significant advances in steelmaking technology over the past several years. This report details the alloy developments and processes that have made steel an engineered material suitable for an expanding range of applications. Improved processes involve casting, rolling, welding, forging, chemical composition and computerized control. Applications cover a broad range including automobile, buildings and bridges.

  14. Recovery Act: Waste Energy Project at AK Steel Corporation Middletown

    SciTech Connect (OSTI)

    Joyce, Jeffrey

    2012-06-30

    In 2008, Air Products and Chemicals, Inc. (Air Products) began development of a project to beneficially utilize waste blast furnace topgas generated in the course of the iron-making process at AK Steel Corporations Middletown, Ohio works. In early 2010, Air Products was awarded DOE Assistance Agreement DE-EE002736 to further develop and build the combined-cycle power generation facility. In June 2012, Air Products and AK Steel Corporation terminated work when it was determined that the project would not be economically viable at that time nor in the foreseeable future. The project would have achieved the FOA-0000044 Statement of Project Objectives by demonstrating, at a commercial scale, the technology to capture, treat, and convert blast furnace topgas into electric power and thermal energy.

  15. Bearing steels 20/20 -- A steelmaker`s view point -- A look back 20 years and a look forward 20 years

    SciTech Connect (OSTI)

    Glasgal, B.M.

    1998-12-31

    Historically, bearing steels have been manufactured using clean steel technology to produce a product that has reduced levels of non-metallic inclusions. Included in this review are the key steel production practices that have evolved over time to make steels with superior cleanliness. The evolution of steelmaking practices over the past twenty years has also given rise to more discriminating test and evaluation methods. The types of testing reviewed here include microscopic examination, oxygen analysis, and various types of fatigue testing. Further improvements in steelmaking technology in the future, such as the increased usage of continuous casting, are expected to result in further quality improvements.

  16. Bulk Nanostructured FCC Steels With Enhanced Radiation Tolerance

    SciTech Connect (OSTI)

    Zhang, Xinghang; Hartwig, K. Ted; Allen, Todd; Yang, Yong

    2012-10-27

    The objective of this project is to increase radiation tolerance in austenitic steels through optimization of grain size and grain boundary (GB) characteristics. The focus will be on nanocrystalline austenitic Fe-Cr-Ni alloys with an fcc crystal structure. The long-term goal is to design and develop bulk nanostructured austenitic steels with enhanced void swelling resistance and substantial ductility, and to enhance their creep resistance at elevated temperatures via GB engineering. The combination of grain refinement and grain boundary engineering approaches allows us to tailor the material strength, ductility, and resistance to swelling by 1) changing the sink strength for point defects, 2) by increasing the nucleation barriers for bubble formation at GBs, and 3) by changing the precipitate distributions at boundaries. Compared to ferritic/martensitic steels, austenitic stainless steels (SS) possess good creep and fatigue resistance at elevated temperatures, and better toughness at low temperature. However, a major disadvantage of austenitic SS is that they are vulnerable to significant void swelling in nuclear reactors, especially at the temperatures and doses anticipated in the Advanced Burner Reactor. The lack of resistance to void swelling in austenitic alloys led to the switch to ferritic/martensitic steels as the preferred material for the fast reactor cladding application. Recently a type of austenitic stainless steel, HT-UPS, was developed at ORNL, and is expected to show enhanced void swelling resistance through the trapping of point defects at nanometersized carbides. Reducing the grain size and increasing the fraction of low energy grain boundaries should reduce the available radiation-produced point defects (due to the increased sink area of the grain boundaries), should make bubble nucleation at the boundaries less likely (by reducing the fraction of high-energy boundaries), and improve the strength and ductility under radiation by producing a higher density of nanometer sized carbides on the boundaries. This project will focus on void swelling but advances in processing of austenitic steels are likely to also improve the radiation response of the mechanical properties.

  17. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect (OSTI)

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  18. Steel Industry Energy Bandwidth Study

    SciTech Connect (OSTI)

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  19. Steel Industry Marginal Opportunity Analysis

    SciTech Connect (OSTI)

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  20. Nano-composite stainless steel

    DOE Patents [OSTI]

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  1. Energy use and carbon dioxide emissions from steel production in China

    SciTech Connect (OSTI)

    Price, Lynn; Sinton, Jonathan; Worrell, Ernst; Phylipsen, Dian; Xiulian, Hu; Ji, Li

    2004-01-01

    In 1996, China manufactured just over 100 Mt of steel and became the world s largest steel producer. Official Chinese energy consumption statistics for the steel industry include activities not directly associated with the production of steel, double-count some coal-based energy consumption, and do not cover the entire Chinese steelmaking industry. In this paper, we make adjustments to the reported statistical data in order to provide energy use values for steel production in China that are comparable to statistics used internationally. We find that for 1996, official statistics need to be reduced by 1365 PJ to account for non-steel production activities and double-counting. Official statistics also need to be increased by 415 PJ in order to include steelmaking energy use of small plants not included in official statistics. This leads to an overall reduction of 950 PJ for steelmaking in China in 1996. Thus, the official final energy use value of 4018 PJ drops to 3067 PJ. In primary energy terms, the official primary energy use value of 4555 PJ is reduced to 3582 PJ when these adjustments are made.

  2. NREL Makes Key Appointments

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Makes Key Appointments Staffing for Distributed Energy and Tech Management Announced For more information contact: Gary Schmitz, 303-275-4050 email: Gary Schmitz Golden, Colo., Feb. 28, 2001 - Two veterans of energy research have been named to newly created positions at the U.S. Department of Energy's National Renewable Energy Laboratory. Jack Darnell was named Deputy Associate Director for NREL's recently reorganized Planning and Technology Management Division. Anthony Schaffhauser has been

  3. Making IGCC slag valuable

    SciTech Connect (OSTI)

    Wicker, K.

    2005-12-01

    All indications are that integrated gasification combined-cycle (IGCC) technology will play a major role in tomorrow's generation industry. But before it does, some by-products of the process must be dealt with, for example unburned carbon that can make IGCC slag worthless. Charah Inc.'s processing system, used at Tampa Electric's Polk Station for years, segregates the slag's constituents by size, producing fuel and building materials. 3 figs.

  4. Method for making nanomaterials

    DOE Patents [OSTI]

    Fan, Hongyou; Wu, Huimeng

    2013-06-04

    A method of making a nanostructure by preparing a face centered cubic-ordered metal nanoparticle film from metal nanoparticles, such as gold and silver nanoparticles, exerting a hydrostatic pressure upon the film at pressures of several gigapascals, followed by applying a non-hydrostatic stress perpendicularly at a pressure greater than approximately 10 GPA to form an array of nanowires with individual nanowires having a relatively uniform length, average diameter and density.

  5. Portable probe to measure sensitization of stainless steel

    DOE Patents [OSTI]

    Park, Jang Y.

    1979-01-01

    An electrochemical cell for making field measurements of metals such as stainless steel comprises a cylinder containing a reservoir of an electrolyte, a reference electrode, a capillary tube connecting the electrolyte to the surface of the metal to be measured and another electrode in electrical contact with the electrolyte. External connections from the reference electrode, the other electrode, and the sample to a measuring device provide means for maintaining the potential of the electrolyte while sweeping the potential difference between the electrolyte and the metal. Such a sweep enables the determination of a current-voltage characteristic that is a measure of sensitization in the metal.

  6. Method of making metal matrix composites reinforced with ceramic particulates

    DOE Patents [OSTI]

    Cornie, J.A.; Kattamis, T.; Chambers, B.V.; Bond, B.E.; Varela, R.H.

    1989-08-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys. 2 figs.

  7. Method of making metal matrix composites reinforced with ceramic particulates

    DOE Patents [OSTI]

    Cornie, James A.; Kattamis, Theodoulos; Chambers, Brent V.; Bond, Bruce E.; Varela, Raul H.

    1989-01-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys.

  8. Ammonia removal process upgrade to the Acme Steel Coke Plant

    SciTech Connect (OSTI)

    Harris, J.L.

    1995-12-01

    The need to upgrade the ammonia removal process at the Acme Steel Coke Plant developed with the installation of the benzene NESHAP (National Emission Standard for Hazardous Air Pollutants) equipment, specifically the replacement of the final cooler. At Acme Steel it was decided to replace the existing open cooling tower type final cooler with a closed loop direct spray tar/water final cooler. This new cooler has greatly reduced the emissions of benzene, ammonia, hydrogen sulfide and hydrogen cyanide to the atmosphere, bringing them into environmental compliance. At the time of its installation it was not fully recognized as to the effect this would have on the coke oven gas composition. In the late seventies the decision had been made at Acme Steel to stop the production of ammonia sulfate salt crystals. The direction chosen was to make a liquid ammonia sulfate solution. This product was used as a pickle liquor at first and then as a liquid fertilizer as more markets were developed. In the fall of 1986 the ammonia still was brought on line. The vapors generated from the operation of the stripping still are directed to the inlet of the ammonia absorber. At that point in time it was decided that an improvement to the cyclical ammonia removal process was needed. The improvements made were minimal yet allowed the circulation of solution through the ammonia absorber on a continuous basis. The paper describes the original batch process and the modifications made which allowed continuous removal.

  9. Steel: Material for the 21. century

    SciTech Connect (OSTI)

    1996-01-01

    In spite of inroads by a range of competing materials, steel is still the primary structural material because of its outstanding strength, ductility, fracture toughness, repairability, and recyclability. Over the past ten years, advances in steelmaking and processing technologies have enabled the development of a wide range of new steel products with improved properties. For example, combinations of closely controlled chemical composition, rolling practices, and cooling rates now permit the production of steels with enhanced fracture toughness and lower susceptibility to hydrogen cracking.

  10. Mr. Frank Iannizzara Engineering Department Copperweld Steel...

    Office of Legacy Management (LM)

    Frank Iannizzara Engineering Department Copperweld Steel Company 4000 Mahoning Street Warren, Ohio 44482 Dear Mr. Iannizzara: At the request of the U.S. Department of Energy (DOE)...

  11. CERTIFICATION DOCKET FOR BETHLEHEM STEEL CORPORATION LACKAWANNA...

    Office of Legacy Management (LM)

    BETHLEHEM STEEL CORPORATION LACKAWANNA, NEW YORK Department of Energy Office of Nuclear ... Department of Energy (DOE), Office of Nuclear Energy, Office of Terminal Waste Disposal ...

  12. Steel Industry Profile | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... billion in energy costs for heat and power.7 The industry has made significant ... Iron and Steel Institute, Annual Statistical Report 2009 3 U.S. Geological Survey, ...

  13. Tokyo Steel Manufacturing Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Co Ltd Jump to: navigation, search Name: Tokyo Steel Manufacturing Co, Ltd Place: Japan Zip: 100-0013 Product: Tokyo Steel is involved in the manufacture and sale of steel...

  14. Korea Iron Steel Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    Steel Co Ltd Jump to: navigation, search Name: Korea Iron & Steel Co Ltd Place: Changwon, South Gyeongsang, Korea (Republic) Zip: 641 370 Product: Korea-based manufacturer of steel...

  15. Make aromatics from LPG

    SciTech Connect (OSTI)

    Doolan, P.C. ); Pujado, P.R. )

    1989-09-01

    Liquefied petroleum gas (LPG) consists mainly of the propane and butane fraction recovered from gas fields, associated petroleum gas and refinery operations. Apart from its use in steam cracking and stream reforming, LPG has few petrochemical applications. The relative abundance of LPG and the strong demand for aromatics - benzene, toluene and xylenes (BTX) - make it economically attractive to produce aromatics via the aromatization of propane and butanes. This paper describes the Cyclar process, which is based on a catalyst formulation developed by BP and which uses UOP's CCR catalyst regeneration technology, converts propane, butanes or mixtures thereof to petrochemical-quality aromatics in a single step.

  16. Improved Processing of High Alloy Steels for Wear Components...

    Office of Scientific and Technical Information (OSTI)

    Steels for Wear Components in Energy Generation Systems, Transportation and ... Title: Improved Processing of High Alloy Steels for Wear Components in Energy Generation ...

  17. DOE - Office of Legacy Management -- Jessop Steel Co - PA 17

    Office of Legacy Management (LM)

    Elimination Report for Jessop Steel Company; December 1991 PA.17-2 - DOE Letter; Williams to Camden (Jessop Steel) concerning the results of the radiological survey and the...

  18. Development of Steel Fastener Nano-Ceramic Coatings for Corrosion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium Parts (AMD-704) Development of Steel Fastener Nano-Ceramic Coatings for Corrosion Protection of Magnesium ...

  19. Multi-component Cu-Strengthened Steel Welding Simulations: Atom...

    Office of Scientific and Technical Information (OSTI)

    Steel Welding Simulations: Atom Probe Tomography and Synchrotron X-ray Diffraction Analyses Citation Details In-Document Search Title: Multi-component Cu-Strengthened Steel Welding ...

  20. Auto/Steel Partnership: Hydroforming Materials and Lubricant...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AutoSteel Partnership: Hydroforming Materials and Lubricant Lightweight Rear Chassis ... FY 2008 Progress Report for Lightweighting Materials - 5. Automotive Metals-Steel FY 2009 ...

  1. Lightweight Sealed Steel Fuel Tanks for Advanced Hybrid Electric...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sealed Steel Fuel Tanks for Advanced Hybrid Electric Vehicles Lightweight Sealed Steel Fuel Tanks for Advanced Hybrid Electric Vehicles 2012 DOE Hydrogen and Fuel Cells Program and ...

  2. NanoComposite Stainless Steel Powder Technologies (Technical...

    Office of Scientific and Technical Information (OSTI)

    NanoComposite Stainless Steel Powder Technologies Citation Details In-Document Search Title: NanoComposite Stainless Steel Powder Technologies You are accessing a document from ...

  3. Auto/Steel Partnership: Fatigue of AHSS Strain Rate Characterization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fatigue of AHSS Strain Rate Characterization AutoSteel Partnership: Fatigue of AHSS ... More Documents & Publications AutoSteel Partnership: AHSS Stamping, Strain Rate ...

  4. Steel Market Development Institute Awards "Community Hero" Award...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Market Development Institute Awards "Community Hero" Award to the Vehicle Technologies Office Steel Market Development Institute Awards "Community Hero" Award to the Vehicle ...

  5. Study of Caustic Corrosion of Carbon Steel Waste Tanks (Conference...

    Office of Scientific and Technical Information (OSTI)

    Conference: Study of Caustic Corrosion of Carbon Steel Waste Tanks Citation Details In-Document Search Title: Study of Caustic Corrosion of Carbon Steel Waste Tanks You are ...

  6. Results of Stainless Steel Canister Corrosion Studies and Environmenta...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Results of Stainless Steel Canister Corrosion Studies and Environmental Sample Investigations. Results of Stainless Steel Canister Corrosion Studies and Environmental Sample ...

  7. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement Webinar Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement Webinar Access the ...

  8. Post-Test Metallurgical Evaluation Results for Steel Containment...

    Office of Scientific and Technical Information (OSTI)

    Results for Steel Containment Vessel (SCV) High Pressure Test Citation Details In-Document Search Title: Post-Test Metallurgical Evaluation Results for Steel Containment ...

  9. 2169 steel waveform experiments. (Technical Report) | SciTech...

    Office of Scientific and Technical Information (OSTI)

    2169 steel waveform experiments. Citation Details In-Document Search Title: 2169 steel waveform experiments. You are accessing a document from the Department of Energy's (DOE) ...

  10. Friction of Steel Sliding Under Boundary Lubrication Regime in...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Steel Sliding Under Boundary Lubrication Regime in Commercial Gear Oils at Elevated Temperatures Friction of Steel Sliding Under Boundary Lubrication Regime in Commercial Gear ...

  11. Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility...

    Open Energy Info (EERE)

    Hot Springs Pool & Spa Low Temperature Geothermal Facility Jump to: navigation, search Name Steele Hot Springs Pool & Spa Low Temperature Geothermal Facility Facility Steele Hot...

  12. FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS Citation Details In-Document Search Title: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING ...

  13. Post Irradiation Examination of Stainless Steel Cladding from...

    Office of Environmental Management (EM)

    Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation Experiment Post Irradiation Examination of Stainless Steel Cladding from In-Reactor Permeation...

  14. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a ...

  15. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Largest Producer of Steel Products in the United States Achieves Significant Energy Savings at its Minntac Plant Largest Producer of Steel Products in the United States Achieves ...

  16. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels Abstract not provided. Authors: Somerday,...

  17. Hydrogen Assisted Fracture of Stainless Steels (Technical Report...

    Office of Scientific and Technical Information (OSTI)

    Hydrogen Assisted Fracture of Stainless Steels Citation Details In-Document Search Title: Hydrogen Assisted Fracture of Stainless Steels You are accessing a document from the...

  18. Clean steel technology -- Fundamental to the development of high performance steels

    SciTech Connect (OSTI)

    Wilson, A.D.

    1999-07-01

    The use of clean steel technology (low sulfur with calcium treatment for inclusion shape control) is a fundamental building block in the development of high performance plate steels. A brief review will be presented of the benefits of calcium treatment and its effect on non-metallic inclusions (sulfides and oxides) and reducing sulfur levels. During the past thirty years the requirements for low sulfur levels have been reduced from 0.010% maximum to 0.001% maximum. The effects of clean steel practices on specific properties will be reviewed including tensile ductility, Charpy V-notch and fracture toughness, fatigue crack propagation and hydrogen-induced-cracking resistance. Traditional low sulfur plate steel applications have included pressure vessels. offshore platforms, plastic injection molds and line-pipe skelp. More recent applications will be discussed including bridge steels, high strength structural steels to 130 ksi (897 MPa) minimum yield strength, 9% nickel steels for cryogenic applications, and military armor.

  19. Making silicon stronger.

    SciTech Connect (OSTI)

    Boyce, Brad Lee

    2010-11-01

    Silicon microfabrication has seen many decades of development, yet the structural reliability of microelectromechanical systems (MEMS) is far from optimized. The fracture strength of Si MEMS is limited by a combination of poor toughness and nanoscale etch-induced defects. A MEMS-based microtensile technique has been used to characterize the fracture strength distributions of both standard and custom microfabrication processes. Recent improvements permit 1000's of test replicates, revealing subtle but important deviations from the commonly assumed 2-parameter Weibull statistical model. Subsequent failure analysis through a combination of microscopy and numerical simulation reveals salient aspects of nanoscale flaw control. Grain boundaries, for example, suffer from preferential attack during etch-release thereby forming failure-critical grain-boundary grooves. We will discuss ongoing efforts to quantify the various factors that affect the strength of polycrystalline silicon, and how weakest-link theory can be used to make worst-case estimates for design.

  20. Low Mn alloy steel for cryogenic service

    DOE Patents [OSTI]

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  1. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOE Patents [OSTI]

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  2. Method for welding chromium molybdenum steels

    DOE Patents [OSTI]

    Sikka, Vinod K.

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  3. The design of steel for high strength line pipe requiring excellent notch toughness and corrosion properties for arctic applications

    SciTech Connect (OSTI)

    DeCaux, G.; Golini, F.; Rayner, T.J.

    1998-12-31

    Due to the cold climate and environmental requirements of Alaska`s North Slope and Western Canada`s oil production areas, line pipe steels intended for use in these areas must display not only high strength as required, but superior toughness. Additionally,if the line pipe is to be used in aggressive sour gas (i.e., H{sub 2}S containing) environments it must also have excellent resistance to hydrogen induced cracking (HIC). Such a steel has been designed, through selective chemistry, clean steel-making practices, nonmetallic inclusion control, and hot mill process control, that is capable of meeting stringent line pipe specifications covering X65 grade line pipe in Arctic service temperatures. This paper also examined the effect that hot rolling finishing temperature had on notch toughness. Steel-making knowledge developed for lower strength, HIC resistant X52 grade steel has been employed for the development of a X65 grade steel. Results of trial heats will be presented.

  4. Geneva Steel blast furnace improvements

    SciTech Connect (OSTI)

    Fowles, R.D.; Hills, L.S.

    1993-01-01

    Geneva Steel is located in Utah and is situated near the western edge of the Rocky Mountains adjacent to the Wasatch Front. Geneva's No. 1, 2 and 3 are the only remaining operating blast furnaces in the United States west of the Mississippi River. They were originally constructed in 1943 to support steelmaking during World War II. During the early 60's all three furnaces were enlarged to their current working volume. Very few major improvements were made until recently. This discussion includes a brief historical perspective of operating difficulties associated with practice, design and equipment deficiencies. Also included is an overview of blast furnace improvements at Geneva found necessary to meet the demands of modern steelmaking. Particular emphasis will be placed on casthouse improvements.

  5. Tritiated Water Interaction with Stainless Steel

    SciTech Connect (OSTI)

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  6. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect (OSTI)

    Jafarzadegan, M.; State Key Laboratory of Advanced Welding Production Technology, School of Materials Science and Eng., Harbin Institute of Technology, P.O. Box: 150001, Harbin ; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  7. H-Series Cast Austenitic Stainless Steels | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    H-Series Cast Austenitic Stainless Steels H-Series Cast Austenitic Stainless Steels Scientific Design Methodology Used to Develop Stronger Stainless Steels for High-Temperature Applications Cast H-Series austenitic steels are used extensively in several industries for a broad range of high-temperature applications. The H-Series stainless steels have evolved over many years of complex alloy development that added various alloying elements by trial-and-error methods. The native microstructure

  8. Low-Temperature Colossal Supersaturation of Stainless Steels | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Temperature Colossal Supersaturation of Stainless Steels Low-Temperature Colossal Supersaturation of Stainless Steels New Process Improves Hardness and Corrosion Resistance of Stainless Steel Components Austenitic stainless steels in the 300 Series are the primary materials used for a very broad range of applications when corrosion resistance is needed in aqueous solutions at ambient temperatures. While austenitic stainless steels have excellent corrosion-resistance properties,

  9. MECS 2006 - Iron and Steel | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron and Steel MECS 2006 - Iron and Steel Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon Iron and Steel More Documents & Publications Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006

  10. Automated Steel Cleanliness Analysis Tool (ASCAT) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Automated Steel Cleanliness Analysis Tool (ASCAT) Automated Steel Cleanliness Analysis Tool (ASCAT) New Microscopy System Improves Steel Mill Performance and Allows Production of Higher Quality Steel Inclusions are particles of insoluble impurities formed during steelmaking and casting operations that are entrapped during solidification of metal. Characterizing inclusions is important because of an increasing demand for cleaner steels with low inclusion (defect) content. The composition, and

  11. Precise carbon control of fabricated stainless steel

    DOE Patents [OSTI]

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  12. Case hardenable nickel-cobalt steel

    DOE Patents [OSTI]

    Qian, Yana; Olson, Gregory B.

    2012-04-17

    An advanced secondary hardening carburized Ni--Co steel achieves an improved case hardness of about 68-69 Rc together with nominal core hardness of about 50 Rc.

  13. Hydrogen compatibility handbook for stainless steels

    SciTech Connect (OSTI)

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  14. Lightweight Steel Solutions for Automotive Industry

    SciTech Connect (OSTI)

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-06-15

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  15. Cast Stainless Steel Aging Research Plan

    Broader source: Energy.gov [DOE]

    This work plan proposes to build a systematic knowledge base for the thermal aging behavior of cast stainless steels (CASSs) within a limited time of five years. The final output of execution of...

  16. BIOENERGIZEME INFOGRAPHIC CHALLENGE: Photosynthesis: Plants Making...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Photosynthesis: Plants Making Fuel BIOENERGIZEME INFOGRAPHIC CHALLENGE: Photosynthesis: Plants Making Fuel BIOENERGIZEME INFOGRAPHIC CHALLENGE: Photosynthesis: Plants Making Fuel

  17. High strength, high ductility low carbon steel

    DOE Patents [OSTI]

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  18. High strength and high toughness steel

    DOE Patents [OSTI]

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  19. Development of Steel Foam Materials and Structures

    SciTech Connect (OSTI)

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  20. Microstructural studies of advanced austenitic steels

    SciTech Connect (OSTI)

    Todd, J. A.; Ren, Jyh-Ching

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  1. Irradiation Assisted Grain Boundary Segregation in Steels

    SciTech Connect (OSTI)

    Lu, Zheng; Faulkner, Roy G.

    2008-07-01

    The understanding of radiation-induced grain boundary segregation (RIS) has considerably improved over the past decade. New models have been introduced and much effort has been devoted to obtaining comprehensive information on segregation from the literature. Analytical techniques have also improved so that chemical analysis of layers 1 nm thick is almost routine. This invited paper will review the major methods used currently for RIS prediction: namely, Rate Theory, Inverse Kirkendall, and Solute Drag approaches. A summary is made of the available data on phosphorus RIS in reactor pressure vessel (RPV) steels. This will be discussed in the light of the predictions of the various models in an effort to show which models are the most reliable and easy to use for forecasting P segregation behaviour in steels. A consequence of RIS in RPV steels is a radiation induced shift in the ductile to brittle transition temperature (DBTT). It will be shown how it is possible to relate radiation-induced P segregation levels to DBTT shift. Examples of this exercise will be given for RPV steels and for ferritic steels being considered for first wall fusion applications. Cr RIS in high alloy stainless steels and associated irradiation-assisted stress corrosion cracking (IASCC) will be briefly discussed. (authors)

  2. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect (OSTI)

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  3. Microstructure of warm rolling and pearlitic transformation of ultrafine-grained GCr15 steel

    SciTech Connect (OSTI)

    Sun, Jun-Jie; Lian, Fu-Liang; Liu, Hong-Ji; Jiang, Tao; Guo, Sheng-Wu; Du, Lin-Xiu; Liu, Yong-Ning

    2014-09-15

    Pearlitic transformation mechanisms have been investigated in ultra-fine grained GCr15 steel. The ultrafine-grained steel, whose grain size was less than 1 ?m, was prepared by thermo-mechanical treatment at 873 K and then annealing at 923 K for 2 h. Pearlitic transformation was conducted by reheating the ultra-fine grained samples at 1073 K and 1123 K for different periods of time and then cooling in air. Scanning electron microscope observation shows that normal lamellar pearlite, instead of granular cementite and ferrite, cannot be formed when the grain size is approximately less than 4( 0.6) ?m, which yields a critical grain size for normal lamellar pearlitic transformations in this chromium alloyed steel. The result confirms that grain size has a great influence on pearlitic transformation by increasing the diffusion rate of carbon atoms in the ultra-fine grained steel, and the addition of chromium element doesn't change this pearlitic phase transformation rule. Meanwhile, the grain growth rate is reduced by chromium alloying, which is beneficial to form fine grains during austenitizing, thus it facilitating pearlitic transformation by divorced eutectoid transformation. Moreover, chromium element can form a relatively high gradient in the frontier of the undissolved carbide, which promotes carbide formation in the frontier of the undissolved carbide, i.e., chromium promotes divorced eutectoid transformation. - Highlights: Ultrafine-grained GCr15 steel was obtained by warm rolling and annealing technology. Reduction of grain size makes pearlite morphology from lamellar to granular. Adding Cr does not change normal pearlitic phase transformation rule in UFG steel. Cr carbide resists grain growth and facilitates pearlitic transformation by DET.

  4. High Mn austenitic stainless steel

    DOE Patents [OSTI]

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  5. Making, Measuring, and Modeling Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Making, Measuring, and Modeling Materials Making, Measuring, and Modeling Materials M4 facility aims to accelerate the transition from observation to control of materials providing unique synthesis and characterization tools to advance the frontiers of materials design and discovery. CONTACT Cris W. Barnes (505) 665-5687 Email Predicting and Controlling Materials' Performance MaRIE's Making, Measuring, and Modeling Materials (M4) Facility aims to accelerate the transition from observation to

  6. Method of making monodisperse nanoparticles

    DOE Patents [OSTI]

    Fan, Hongyon; Sun, Zaicheng

    2012-10-16

    A method of making particles of either spherical or cylindrical geometry with a characteristic diameter less than 50 nanometers by mixing at least one structure directing agent dissolved in a solvent with at least one amphiphilic block copolymer dissolved in a solvent to make a solution containing particles, where the particles can be subsequently separated and dispersed in a solvent of choice.

  7. Methods of making textured catalysts

    DOE Patents [OSTI]

    Werpy, Todd; Frye, Jr., John G.; Wang, Yong; Zacher, Alan H.

    2010-08-17

    A textured catalyst having a hydrothermally-stable support, a metal oxide and a catalyst component is described. Methods of conducting aqueous phase reactions that are catalyzed by a textured catalyst are also described. The invention also provides methods of making textured catalysts and methods of making chemical products using a textured catalyst.

  8. Process development of thin strip steel casting

    SciTech Connect (OSTI)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  9. Nano-scale nitride-particle-strengthened high-temperature wrought ferritic and martensitic steels

    SciTech Connect (OSTI)

    Klueh, Ronald L; Hashimoto, Naoyuki; Maziasz, Philip J

    2009-04-21

    A method of making a steel composition includes the steps of: a. providing a steel composition that includes up to 15% Cr, up to 3% Mo, up to 4% W, 0.05-1% V, up to 2% Si, up to 3% Mn, up to 10% Co, up to 3% Cu, up to 5% Ni, up to 0.3% C, 0.02-0.3% N, balance iron, wherein the percentages are by total weight of the composition; b. austenitizing the composition at a temperature in the range of 1000.degree. C. to 1400.degree. C.; c. cooling the composition of steel to a selected hot-working temperature in the range 500.degree. C. to 1000.degree. C.; d. hot-working the composition at the selected hot-working temperature; e. annealing the composition for a time period of up to 10 hours at a temperature in the range of 500.degree. C. to 1000.degree. C.; and f. cooling the composition to ambient temperature to transform the steel composition to martensite, bainite, ferrite, or a combination of those microstructures.

  10. Bandwidth Study U.S. Advanced High Strength Steel Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon AHSS Report.pdf More Documents & Publications Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft Bandwidth Study U.S. Iron and Steel Manufacturing ITP ...

  11. First Structural Steel Erected at NSLS-II

    ScienceCinema (OSTI)

    None

    2010-01-08

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  12. BACKGROUND GLOBAL STEEL OVERCAPACITY and OIL COUNTRY TUBULAR...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    BACKGROUND GLOBAL STEEL OVERCAPACITY and OIL COUNTRY TUBULAR GOODS In the aftermath of the ... poses a serious threat to domestic steel producers and the half million jobs they support. ...

  13. Largest Producer of Steel Products in the United States Achieves...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    northern Minnesota, the U. S. Steel Minntac plant produces approxi- mately 14.5 million tons of taconite pellets annually. Largest Producer of Steel Products in the United States ...

  14. Friction Stir Spot Welding of Advanced High Strength Steels II...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Friction Stir Spot Welding of Advanced High Strength Steels II Friction Stir Spot Welding of Advanced High Strength Steels II 2011 DOE Hydrogen and Fuel Cells Program, and Vehicle ...

  15. Z Group Steel Holding Zelezarny Veseli | Open Energy Information

    Open Energy Info (EERE)

    Z Group Steel Holding Zelezarny Veseli Jump to: navigation, search Name: Z-Group Steel Holding - Zelezarny Veseli Place: Veseli nad Moravou, Czech Republic Zip: 698 12 Sector: Wind...

  16. Reduction in Energy Consumption & Variability in Steel Foundry Operations

    SciTech Connect (OSTI)

    Frank Peters

    2005-05-04

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to large process variation. This indicates the need for ongoing monitoring of the process and system to quantify the effort being expended. A system to measure the grinding effort was investigated but did not prove to be successful. A weld wire counting system was shown to be very successful in tracking casting quality by monitoring the quantity of weld wire being expended on a per casting basis. Further use of such systems is highly recommended. The field studies showed that the visual inspection process for the casting surface was a potentially large source of process variation. Measurement system analysis studies were conducted at three steel casting producers. The tests measured the consistency of the inspectors in identifying the same surface anomalies. The repeatability (variation of the same operator inspecting the same casting) was found to be relatively consistent across the companies at about 60-70%. However, this is still are very large amount of variation. Reproducibility (variation of different operators inspecting the same casting) was worse, ranging between 20 to 80% at the three locations. This large amount of variation shows that there is a great opportunity for improvement. Falsely identifying anomalies for reworking will cause increased expense and energy consumption. This is particularly true if a weld repair and repeated heat treatment is required. However, not identifying an anomaly could also result in future rework processing, a customer return, or scrap. To help alleviate this problem, casting surface comparator plates were developed and distributed to the industry. These plates are very inexpensive which enables them to be provided to all those involved with casting surface quality, such as operators, inspectors, sales, and management.

  17. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect (OSTI)

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  18. CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    NY. 0 -02-3 CERTIFICATION DOCKET FOR AL-TECH SPECIALTY STEEL CORPORATION (THE F01umz ALLEGHENY-LUDLUM STEEL CORPORATION) WATERVLIET, NEW YORK, AND OFFSITE PROPERTY IN DUNKIRK, NEW YORK Department of Energy Office of Nuclear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite

  19. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect (OSTI)

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  20. Steel Industry Technology Roadmap | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steel Industry Technology Roadmap Steel Industry Technology Roadmap Table of Contents Introduction Process Improvement 2.1 Cokemaking 2.2 Ironmaking 2.3 Basic Oxygen Furnace (BOF) Steelmaking 2.4 Electric Arc Furnace (EAF) Steelmaking 2.5 Ladle Refining 2.6 Casting 2.7 Rolling and Finishing 2.8 Refractories Iron Recycling Unit 3.1 By-products 3.2 Obsolete Scrap Environment 4.1 Cokemaking 4.2 Ironmaking 4.3 Steelmaking - Basic Oxygen Furnace (BOF) 4.4 Steelmaking - Electric Arc Furnace (EAF) 4.5

  1. cognitive-based-decision-making

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    From Cognitive-Based Decision Making To Car-Following Modeling: Beyond an Accident-Free ... Based on the National Highway Traffic Safety Agency (NHSTA) studies, 5 accident types of ...

  2. Method of making alkyl esters

    DOE Patents [OSTI]

    Elliott, Brian

    2010-09-14

    Methods of making alkyl esters are described herein. The methods are capable of using raw, unprocessed, low-cost feedstocks and waste grease. Generally, the method involves converting a glyceride source to a fatty acid composition and esterifying the fatty acid composition to make alkyl esters. In an embodiment, a method of making alkyl esters comprises providing a glyceride source. The method further comprises converting the glyceride source to a fatty acid composition comprising free fatty acids and less than about 1% glyceride by mass. Moreover, the method comprises esterifying the fatty acid composition in the presence of a solid acid catalyst at a temperature ranging firm about 70.degree. C. to about 120.degree. C. to produce alkyl esters, such that at least 85% of the free fatty acids are converted to alkyl esters. The method also incorporates the use of packed bed reactors for glyceride conversion and/or fatty acid esterification to make alkyl esters.

  3. Helping make the holidays happier

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Helping Make The Holidays Happier Community Connections: Your link to news and opportunities from Los Alamos National Laboratory Latest Issue:May 2016 all issues All Issues » submit Helping make the holidays happier This year's LANL food drive collected enough donations to provide 11,600 meals for those in need. January 1, 2013 dummy image Read our archives Contacts Editor Linda Anderman Email Community Programs Office Kurt Steinhaus Email The contributions by employees included 164 turkeys

  4. BIOENERGIZEME INFOGRAPHIC CHALLENGE: Photosynthesis: Plants Making Fuel |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Photosynthesis: Plants Making Fuel BIOENERGIZEME INFOGRAPHIC CHALLENGE: Photosynthesis: Plants Making Fuel BIOENERGIZEME INFOGRAPHIC CHALLENGE: Photosynthesis: Plants Making Fuel

  5. ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry

    Broader source: Energy.gov [DOE]

    DOE's Office of Industrial Technologes has formed a partnership with the U.S. iron and steel industry to accelerate development of technologies and processes that will improve the industry's production and energy efficiency and environmental performance.

  6. Nuclear fuel alloys or mixtures and method of making thereof

    DOE Patents [OSTI]

    Mariani, Robert Dominick; Porter, Douglas Lloyd

    2016-04-05

    Nuclear fuel alloys or mixtures and methods of making nuclear fuel mixtures are provided. Pseudo-binary actinide-M fuel mixtures form alloys and exhibit: body-centered cubic solid phases at low temperatures; high solidus temperatures; and/or minimal or no reaction or inter-diffusion with steel and other cladding materials. Methods described herein through metallurgical and thermodynamics advancements guide the selection of amounts of fuel mixture components by use of phase diagrams. Weight percentages for components of a metallic additive to an actinide fuel are selected in a solid phase region of an isothermal phase diagram taken at a temperature below an upper temperature limit for the resulting fuel mixture in reactor use. Fuel mixtures include uranium-molybdenum-tungsten, uranium-molybdenum-tantalum, molybdenum-titanium-zirconium, and uranium-molybdenum-titanium systems.

  7. The effect of iron dilution on strength of nickel/steel and Monel/steel welds

    SciTech Connect (OSTI)

    Fout, S.L.; Wamsley, S.D.

    1983-03-28

    The weld strength, as a function of iron content, for nickel/steel and Monel/steel welds was determined. Samples were prepared using a Gas Metal Arc (GMAW) automatic process to weld steel plate together with nickel or Monel to produce a range of iron contents typical of weld compositions. Tensile specimens of each iron content were tested to obtain strength and ductility measurements for that weld composition. Data indicate that at iron contents of less than 20% iron in a nickel/steel weld, the weld fails at the weld interface, due to a lack of fusion. Between 20% and 35% iron, the highest iron dilution that could be achieved in a nickel weld, the welds were stronger than the steel base metal. This indicates that a minimum amount of iron dilution (20%) is necessary for good fusion and optimum strength. On the other hand for Monel/steel welds, test results showed that the welds had good strength and integrity between 10% and 27% iron in the weld. Above 35% iron, the welds have less strength and are more brittle. The 35% iron content also corresponds to the iron dilution in Monel welds that has been shown to produce an increase in corrosion rate. This indicates that the iron dilution in Monel welds should be kept below 35% iron to maximize both the strength and corrosion resistance. 2 refs., 6 figs., 3 tabs.

  8. Making the Connection: Beneficial Collaboration Between Army...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Making the Connection: Beneficial Collaboration Between Army Installations and Energy Utility Companies Making the Connection: Beneficial Collaboration Between Army Installations ...

  9. Clean cast steel technology. Final report

    SciTech Connect (OSTI)

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  10. METHOD FOR MAKING FUEL ELEMENTS

    DOE Patents [OSTI]

    Kates, L.W.; Campbell, R.W.; Heartel, R.H.W.

    1960-08-01

    A method is given for making zirconium-clad uranium wire. A tube of zirconium is closed with a zirconium plug, after which a chilled uranium core is inserted in the tube to rest against the plug. Additional plugs and cores are inserted alternately as desired. The assembly is then sheathed with iron, hot worked to the desired size, and the iron sheath removed.

  11. Paired Straight Hearth Furnace-Transformational Ironmaking Process

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    the batch furnace from the batch furnace y Demonstration ... GoNo Go Decision Manufacturing of Green Ball Pellets ... Task 5.0 Auxiliary Systems y Task 6.0 Verification Studies ...

  12. Comments of the Hearth, Patio & Barbecue Association on the U...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Testing (75 Fed. Reg. 52892 (August 30, 2010)) More Documents & Publications Regulatory Burden RFI from HPBA HPBA Requests Following Public Meeting (EERE-2014-BT-STD-0036) Re:

  13. Clean Steel: Advancing the State of the Art (TRP 0003)

    SciTech Connect (OSTI)

    Sridhar Seetharaman; Alan W. Cramb

    2004-05-19

    This project had 3 objectives: (1) to determine the kinetic factors governing inclusion removal from liquid steels at a slag metal interface; (2) to develop a methodology to enable steels of less than 1 ppm total oxygen to be produced with an average inclusion diameter of less than 5 {micro}m; and, (3) to determine the slag-metal interface conditions necessary for ultra clean steels. In objectives 1, and 3, the major finding was that dissolution rates of solid particles in slags were found to be significant in both ladle and tundish slags and must be included in a model to predict steel cleanliness. The work towards objective 2 indicated that liquid steel temperature was a very significant factor in our understanding of clean steel potential and that undercooled steels equilibrated with low oxygen potential inert gases have the potential to be significantly cleaner than current steels. Other work indicated that solidification front velocity could be used to push particles to produce clean steels and that reoxidation must be severely curtailed to allow the potential for clean steels to be realized.

  14. Building America: Making Real Progress

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    America: Making Real Progress for U.S. Homes The U.S. Department of Energy (DOE) Building America Program conducts innovative housing research on energy efficiency to benefit the residential building industry and the public. The program has produced more than 100 innovations and accel- erated the adoption of energy-saving technologies. Since 1995, this work has helped households across the nation save up to $54 billion and avoid the emissions of 500 million tons of carbon dioxide. DOE esti-

  15. Pitting corrosion resistant austenite stainless steel

    DOE Patents [OSTI]

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  16. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect (OSTI)

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  17. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect (OSTI)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  18. Fillability of Thin-Wall Steel Castings

    SciTech Connect (OSTI)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  19. Further development of the cleanable steel HEPA filter, cost/benefit analysis, and comparison with competing technologies

    SciTech Connect (OSTI)

    Bergman, W.; Larsen, G.; Lopez, R.; Wilson, K.; Witherell, C.; McGregor, M.

    1997-01-01

    We have made further progress in developing a cleanable steel fiber HEPA filter. We fabricated a pleated cylindrical cartridge using commercially available steel fiber media that is made with 1 {mu}m stainless steel fibers and sintered into a sheet form. Test results at the Department of Energy (DOE) Filter Test Station at Oak Ridge show the prototype filter cartridge has 99.99% efficiency for 0.3 {mu}m dioctyl phthalate (DOP) aerosols and a pressure drop of 1.5 inches. Filter loading and cleaning tests using AC Fine dust showed the filter could be repeatedly cleaned using reverse air pulses. Our analysis of commercially optimized filters suggest that cleanable steel HEPA filters need to be made from steel fibers less than 1 {mu}m, and preferably 0.5 {mu}m, to meet the standard HEPA filter requirements in production units. We have demonstrated that 0.5 {mu}m steel fibers can be produced using the fiber bundling and drawing process. The 0.5 {mu}m steel fibers are then sintered into small filter samples and tested for efficiency and pressure drop. Test results on the sample showed a penetration of 0.0015% at 0.3 {mu}m and a pressure drop of 1.15 inches at 6.9 ft/min (3.5 cm/s) velocity. Based on these results, steel fiber media can easily meet the requirements of 0.03% penetration and 1.0 inch of pressure drop by using less fibers in the media. A cost analysis of the cleanable steel HEPA filter shows that, although the steel HEPA filter costs much more than the standard glass fiber HEPA filter, it has the potential to be very cost effective because of the high disposal costs of contaminated HEPA filters. We estimate that the steel HEPA filter will save an average of $16,000 over its 30 year life. The additional savings from the clean-up costs resulting from ruptured glass HEPA filters during accidents was not included but makes the steel HEPA filter even more cost effective. We also present the results of our evaluation of competing technologies with metallic and ceramic powder filters, ceramic fiber falters, and reinforced glass fiber filters. In general, the metallic and ceramic powder filters have pressure drops in excess of 25 inches of water for HEPA grade efficiencies and are therefore not viable candidates. The ceramic fiber filters cannot meet the HEPA efficiency because the fiber diameters are too large. The reinforced glass fiber filter is a promising candidate for the cleanable HEPA filter but requires additional development and testing to confirm its potential to be repeatedly cleaned. This report is based upon material extracted from a DOE technical review of the Mixed Waste Integrated Program and from the final report of a systems analysis of cleanable steel HEPA filters.

  20. Safety analysis report for packaging (onsite) steel drum

    SciTech Connect (OSTI)

    McCormick, W.A.

    1998-09-29

    This Safety Analysis Report for Packaging (SARP) provides the analyses and evaluations necessary to demonstrate that the steel drum packaging system meets the transportation safety requirements of HNF-PRO-154, Responsibilities and Procedures for all Hazardous Material Shipments, for an onsite packaging containing Type B quantities of solid and liquid radioactive materials. The basic component of the steel drum packaging system is the 208 L (55-gal) steel drum.

  1. DOE - Office of Legacy Management -- Superior Steel Co - PA 03

    Office of Legacy Management (LM)

    Superior Steel Co - PA 03 FUSRAP Considered Sites Superior Steel, PA Alternate Name(s): Copper Weld, Inc. Superbolt Location: Carnegie, Pennsylvania PA.03-1 Historical Operations: Milled uranium metal for AEC. PA.03-4 Eligibility Determination: Eligible Radiological Survey(s): Assessment Survey PA.03-4 Site Status: Cleanup in progress by U.S. Army Corps of Engineers. USACE Website Long-term Care Requirements: To be determined upon completion. Also see Documents Related to Superior Steel, PA

  2. CERTIFICATION DOCKET FOR AL-TECHSPECIALTY STEEL CORPORATION

    Office of Legacy Management (LM)

    AL-TECHSPECIALTY STEEL CORPORATION (THEFoRMERALLEGHENY-LUDLUMSTEELCORPORATION) WATERVLIET,NEWYORK,ANDOFFSITEPROPER?YIN DUNKIRK,NEWYORK Department of Energy Office of Nuciear Energy Office of Terminal Waste Disposal and Remedial Action Division of Remedial Action Projects CONTENTS Page Introduction to the Certification Docket for the Al-Tech Specialty Steel Corporation, (the Former Allegheny-Ludlum Steel Corporation) Watervliet, New York, and Offsite Property in Dunkirk, New York Purpose Docket

  3. Method of making diode structures

    DOE Patents [OSTI]

    Compaan, Alvin D.; Gupta, Akhlesh

    2006-11-28

    A method of making a diode structure includes the step of depositing a transparent electrode layer of any one or more of the group ZnO, ZnS and CdO onto a substrate layer, and depositing an active semiconductor junction having an n-type layer and a p-type layer onto the transparent electrode layer under process conditions that avoid substantial degradation of the electrode layer. A back electrode coating layer is applied to form a diode structure.

  4. Method of making permanent magnets

    DOE Patents [OSTI]

    McCallum, R.W.; Dennis, K.W.; Lograsso, B.K.; Anderson, I.E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles. Wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties. 13 figures.

  5. Method of making permanent magnets

    DOE Patents [OSTI]

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties.

  6. Simulation of human decision making

    DOE Patents [OSTI]

    Forsythe, J. Chris; Speed, Ann E.; Jordan, Sabina E.; Xavier, Patrick G.

    2008-05-06

    A method for computer emulation of human decision making defines a plurality of concepts related to a domain and a plurality of situations related to the domain, where each situation is a combination of at least two of the concepts. Each concept and situation is represented in the computer as an oscillator output, and each situation and concept oscillator output is distinguishable from all other oscillator outputs. Information is input to the computer representative of detected concepts, and the computer compares the detected concepts with the stored situations to determine if a situation has occurred.

  7. Bandwidth Study U.S. Iron and Steel Manufacturing | Department...

    Broader source: Energy.gov (indexed) [DOE]

    This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. iron and steel manufacturing. The study relies on multiple sources to estimate ...

  8. Auto industry steel project to boost efficiency, safety

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Partitioning Process Development to Replace Hot Stamping of High Strength Automotive Steel," is led by CSM Metallurgical and Materials Engineering Professor Emmanuel De Moor,...

  9. Steele County, North Dakota: Energy Resources | Open Energy Informatio...

    Open Energy Info (EERE)

    North Dakota M Power LLC Places in Steele County, North Dakota Finley, North Dakota Hope, North Dakota Luverne, North Dakota Sharon, North Dakota Retrieved from "http:...

  10. Stainless Steel Hotplate Heater for Long Objects --- Inventor...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    and Hans Schneider This is an invention to aid soldering large conductors. High electrical current is passed through a stainless steel plate longer and slightly wider...

  11. Post-Test Metallurgical Evaluation Results for Steel Containment...

    Office of Scientific and Technical Information (OSTI)

    Post-Test Metallurgical Evaluation Results for Steel Containment Vessel (SCV) High Pressure Test Citation Details In-Document Search Title: Post-Test Metallurgical Evaluation ...

  12. SURVEY OF ROLLING MILL USED BY BETHLEHEM STEEL CORPORATION LACKAWANNA...

    Office of Legacy Management (LM)

    STEEL CORPORATION LACKAWANNA, NEW YORK Work performed by the Health and Safety Research Division Gak Ridge fiational Laboratory Oak Ridge, Tennessee 37830 September 1980 OAK...

  13. Aging Management Program for Stainless Steel Dry Storage System Canisters

    SciTech Connect (OSTI)

    Dunn, Darrell S.; Lin, Bruce P.; Meyer, Ryan M.; Anderson, Michael T.

    2015-06-01

    This is a conference paper presenting an aging management program for stainless steel dry storage system canisters. NRC is lead author of paper. PNNL provided input.

  14. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect (OSTI)

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  15. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Can gas impurities mitigate embrittlement effect? ... in steels in high-pressure H 2 gas - Industrially ... metal arc weld (GMAW) Fusion Zone Heat affected zone (HAZ) Base ...

  16. Corrosion Testing of Carbon Steel in Acid Cleaning Solutions...

    Office of Scientific and Technical Information (OSTI)

    Language: English Subject: 36 MATERIALS SCIENCE; CARBON STEELS; CLEANING; CLOSURES; CORROSION; DISSOLUTION; NITRIC ACID; OXIDES; REMOVAL; SLUDGES; SODIUM HYDROXIDES; TANKS; TESTING...

  17. DOE - Office of Legacy Management -- Guterl Specialty Steel ...

    Office of Legacy Management (LM)

    Operations: Performed rolling mill operations on natural uranium and thorium metal. ... NY.12-7 - AEC Memo; Belmore to Karl; Thorium Rolling - Simonds Saw & Steel Company; ...

  18. Development of 3rd Generation Advanced High Strength Steels ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    an Integrated Experimental and Simulation Approach QUENCHING AND PARTITIONING PROCESS DEVELOPMENT TO REPLACE HOT STAMPING OF HIGH STRENGTH AUTOMOTIVE STEEL Vehicle Technologies ...

  19. Mechanical Properties of Structural Steels in Hydrogen | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Mechanical Properties of Structural Steels in Hydrogen Presented at the DOE Hydrogen Pipeline Working Group Meeting, Aiken, SC, September 25-26, 2007 PDF icon pipelinegroupsomerd...

  20. Hydrogen Embrittlement of Pipeline Steels: Causes and Remediation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presentation by 09-Sofronis to DOE Hydrogen Pipeline R&D Project Review Meeting held ... More Documents & Publications Hydrogen Embrittlement of Pipeline Steels: Causes and ...

  1. Predicting sigma formation in mo-bearing stainless steels. (Conference...

    Office of Scientific and Technical Information (OSTI)

    Title: Predicting sigma formation in mo-bearing stainless steels. No abstract prepared. Authors: Perricone, Matthew ; Dupont, John Neuman ; Anderson, T. D. 1 ; Robino, Charles ...

  2. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations PDF icon castingops.pdf More Documents & ...

  3. Fermentative process for making inorganic nanoparticles (Patent...

    Office of Scientific and Technical Information (OSTI)

    Fermentative process for making inorganic nanoparticles Title: Fermentative process for making inorganic nanoparticles A method for producing mixed metal oxide compounds includes ...

  4. ITP Steel: Energy and Environmental Profile fo the U.S. Iron...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry PDF icon steelprofile.pdf More ...

  5. Characterization of transition carbides in quench and partitioned steel microstructures by Mssbauer spectroscopy and complementary techniques

    SciTech Connect (OSTI)

    Pierce, D. T.; Coughlin, D. R.; Williamson, D. L.; Clarke, K. D.; Clarke, A. J.; Speer, J. G.; De Moor, E.

    2015-05-01

    Quenching and partitioning (Q&P) produces steel microstructures with martensite and austenite that exhibit promising property combinations for third generation advanced high strength steels. Understanding the kinetics of reactions that compete for available carbon, such as carbide formation, is critical for alloying and processing design and achieving austenite enrichment and retention during Q&P. Mssbauer effect spectroscopy (MES) was used to characterize Q&P microstructures in a 0.38C-1.54Mn-1.48Si wt.% steel after quenching to 225 C and partitioning at 400 C for 10 or 300 s, with an emphasis on transition carbides. The recoilless fraction for ?-carbide was calculated and a correction for saturation of the MES absorption spectrum was applied, making quantitative measurements of small amounts of ?-carbide, including non-stoichiometric ?-carbide, possible in Q&P microstructures. Complementary transmission electron microscopy confirmed the presence of ?-carbides, and MES and X-ray diffraction were used to characterize the austenite. The amount of ?-carbide formed during Q&P ranged from 1.4 to 2.4 at.%, accounting for a substantial portion (~24% to 41%) of the bulk carbon content of the steel. The amount (5.0 at.%) of ?-carbide that formed after quenching and tempering (Q&T) at 400 C for 300 s was significantly greater than after partitioning at 400 C for 300 s (2.4 at.%), suggesting that carbon partitioning from martensite to austenite occurs in conjunction with ?-carbide formation during Q&P in these specimens.

  6. HYDROGEN EFFECTS ON STRAIN-INDUCED MARTENSITE FORMATION IN TYPE 304L STAINLESS STEEL

    SciTech Connect (OSTI)

    Morgan, M; Ps Lam, P

    2008-12-11

    Unstable austenitic stainless steels undergo a strain-induced martensite transformation. The effect of hydrogen on this transformation is not well understood. Some researchers believe that hydrogen makes the transformation to martensite more difficult because hydrogen is an austenite stabilizer. Others believe that hydrogen has little or no effect at all on the transformation and claim that the transformation is simply a function of strain and temperature. Still other researchers believe that hydrogen should increase the ability of the metal to transform due to hydrogen-enhanced dislocation mobility and slip planarity. While the role of hydrogen on the martensite transformation is still debated, it has been experimentally verified that this transformation does occur in hydrogen-charged materials. What is the effect of strain-induced martensite on hydrogen embrittlement? Martensite near crack-tips or other highly strained regions could provide much higher hydrogen diffusivity and allow for quicker hydrogen concentration. Martensite may be more intrinsically brittle than austenite and has been shown to be severely embrittled by hydrogen. However, it does not appear to be a necessary condition for embrittlement since Type 21-6-9 stainless steel is more stable than Type 304L stainless steel but susceptible to hydrogen embrittlement. In this study, the effect of hydrogen on strain-induced martensite formation in Type 304L stainless steel was investigated by monitoring the formation of martensite during tensile tests of as-received and hydrogen-charged samples and metallographically examining specimens from interrupted tensile tests after increasing levels of strain. The effect of hydrogen on the fracture mechanisms was also studied by examining the fracture features of as-received and hydrogen-charged specimens and relating them to the stress-strain behavior.

  7. Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), January 2014 (MECS 2010)

    Energy Savers [EERE]

    3311, 3312), October 2012 (MECS 2006) | Department of Energy - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006) Manufacturing Energy and Carbon Footprint - Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006) PDF icon steel_footprint_2012.pdf More Documents & Publications MECS 2006 - Iron and Steel Iron and Steel (2010 MECS) MECS 2006 - Cement

    Iron and Steel (NAICS 3311, 3312) Process Energy Electricity and Steam Generation Losses Process Losses 49

  8. Process to make structured particles

    SciTech Connect (OSTI)

    Knapp, Angela Michelle; Richard, Monique N; Luhrs, Claudia; Blada, Timothy; Phillips, Jonathan

    2014-02-04

    Disclosed is a process for making a composite material that contains structured particles. The process includes providing a first precursor in the form of a dry precursor powder, a precursor liquid, a precursor vapor of a liquid and/or a precursor gas. The process also includes providing a plasma that has a high field zone and passing the first precursor through the high field zone of the plasma. As the first precursor passes through the high field zone of the plasma, at least part of the first precursor is decomposed. An aerosol having a second precursor is provided downstream of the high field zone of the plasma and the decomposed first material is allowed to condense onto the second precursor to from structured particles.

  9. METHOD OF MAKING FUEL BODIES

    DOE Patents [OSTI]

    Goeddel, W.V.; Simnad, M.T.

    1962-04-24

    An improved method of making a fuel body containing carbon for reactors is described. Carbides of uranium and thorium having a particle size of from 100 to 500 microns are mixed with carbon having a particle size that will pass a 200 mesh screen but be retained by a 325 mesh screen, and 10 per cent by weight pitch. The mixture is heated to a temperature of about 700 to 900 deg C, at which point bonding is effected while maintaining it under mechanical pressure of over 3,000 pounds per square inch. The entire compact is heated to a uniform temperature during the process, preferably by electrical resistance of the compact itself. (AEC)

  10. METHOD OF MAKING FUEL BODIES

    DOE Patents [OSTI]

    Goeddel, W.V.; Simnad, M.T.

    1963-04-30

    This patent relates to a method of making a fuel compact having a matrix of carbon or graphite which carries the carbides of fissile material. A nuclear fuel material selected from the group including uranium and thorium carbides, silicides, and oxides is first mixed both with sufficient finely divided carbon to constitute a matrix in the final product and with a diffusional bonding material selected from the class consisting of zirconium, niobium, molybdenum, titanium, nickel, chromium, and silicon. The mixture is then heated at a temperature of 1500 to 1800 nif- C while maintaining it under a pressure of over about 2,000 pounds per square inch. Preferably, heating is accomplished by the electrical resistance of the compact itself. (AEC)

  11. PRELIMINARY SURVEY OF U.S. STEEL CORPORATION--AGRI-CHEMICAL

    Office of Legacy Management (LM)

    PRELIMINARY SURVEY OF U.S. STEEL CORPORATION--AGRI-CHEMICAL (former Armour Fertilizer ... . --.. U.S. STEEL CORPORATION--AGRI-CHEMICAL (former Armour Fertilizer Works) Bartow, ...

  12. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  13. Petrochemical feedstock from basic oxygen steel furnace

    SciTech Connect (OSTI)

    Greenwood, C.W.; Hardwick, W.E.

    1983-10-01

    Iron bath gasification in which coal, lime, steam and oxygen are injected into a bath of molten iron for the production of a medium-Btu gas is described. The process has its origin in basic oxygen steelmaking. It operates at high temperatures and is thus not restrictive on the type of coal used. The ash is retained in the slag. The process is also very efficient. The authors suggest that in the present economic climate in the iron and steel industry, such a plant could be sited where existing coal-handling, oxygen and steelmaking equipment are available.

  14. Automated inspection of hot steel slabs

    DOE Patents [OSTI]

    Martin, Ronald J.

    1985-01-01

    The disclosure relates to a real time digital image enhancement system for performing the image enhancement segmentation processing required for a real time automated system for detecting and classifying surface imperfections in hot steel slabs. The system provides for simultaneous execution of edge detection processing and intensity threshold processing in parallel on the same image data produced by a sensor device such as a scanning camera. The results of each process are utilized to validate the results of the other process and a resulting image is generated that contains only corresponding segmentation that is produced by both processes.

  15. Method for machining steel with diamond tools

    DOE Patents [OSTI]

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  16. Automated inspection of hot steel slabs

    DOE Patents [OSTI]

    Martin, R.J.

    1985-12-24

    The disclosure relates to a real time digital image enhancement system for performing the image enhancement segmentation processing required for a real time automated system for detecting and classifying surface imperfections in hot steel slabs. The system provides for simultaneous execution of edge detection processing and intensity threshold processing in parallel on the same image data produced by a sensor device such as a scanning camera. The results of each process are utilized to validate the results of the other process and a resulting image is generated that contains only corresponding segmentation that is produced by both processes. 5 figs.

  17. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect (OSTI)

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  18. Mr. Thomas Mahl Granite City Steel Company

    Office of Legacy Management (LM)

    8&v/ Mr. Thomas Mahl Granite City Steel Company 20th and State Streets Granite City, IL 62040 Dear Mr. Mahl: This is to notify you that the U.S. Department of Energy (DOE) has designated your company's facility for remedial action as a part of the Formerly Utilized Sites Remedial Action Program. Remedial activities are managed by the DOE Oak Ridge Field Office, and Ms. Teresa Perry (615-576-8956) will be the site manager. As a result of the designation decision, Ms. Perry will be the

  19. Corrosion protection of steel in ammonia/water heat pumps

    DOE Patents [OSTI]

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  20. Theoretical minimum energies to produce steel for selected conditions

    SciTech Connect (OSTI)

    Fruehan, R. J.; Fortini, O.; Paxton, H. W.; Brindle, R.

    2000-03-01

    An ITP study has determined the theoretical minimum energy requirements for producing steel from ore, scrap, and direct reduced iron. Dr. Richard Fruehan's report, Theoretical Minimum Energies to Produce Steel for Selected Conditions, provides insight into the potential energy savings (and associated reductions in carbon dioxide emissions) for ironmaking, steelmaking, and rolling processes (PDF459 KB).

  1. The limit of strength and toughness of steel

    SciTech Connect (OSTI)

    Guo, Zhen

    2001-12-17

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the governing principles of strength and toughness, along with the approaches that can be used to improve these properties and the inherent limits to how strong and tough a steel can be.

  2. Steamside Oxidation Behavior of Experimental 9%Cr Steels

    SciTech Connect (OSTI)

    Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

    2007-10-01

    Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650C for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

  3. Clean Cast Steel Technology - Machinability and Technology Transfer

    SciTech Connect (OSTI)

    C. E. Bates; J. A. Griffin

    2000-05-01

    There were two main tasks in the Clean Cast Steel Technology - Machinability and Technology Transfer Project. These were (1) determine the processing facts that control the machinability of cast steel and (2) determine the ability of ladle stirring to homogenize ladle temperature, reduce the tap and pouring temperatures, and reduce casting scrap.

  4. NOVA Making Stuff Season 2

    SciTech Connect (OSTI)

    Leombruni, Lisa; Paulsen, Christine Andrews

    2014-12-12

    Over the course of four weeks in fall 2013, 11.7 million Americans tuned in to PBS to follow host David Pogue as he led them in search of engineering and scientific breakthroughs poised to change our world. Levitating trains, quantum computers, robotic bees, and bomb-detecting plantsthese were just a few of the cutting-edge innovations brought into the living rooms of families across the country in NOVAs four-part series, Making Stuff: Faster, Wilder, Colder, and Safer. Each of the four one-hour programs gave viewers a behind-the-scenes look at novel technologies poised to change our worldshowing them how basic research and scientific discovery can hold the keys to transforming how we live. Making Stuff Season 2 (MS2) combined true entertainment with educational value, creating a popular and engaging series that brought accessible science into the homes of millions. NOVAs goal to engage the public with such technological innovation and basic research extended beyond the broadcast series, including a variety of online, educational, and promotional activities: original online science reporting, web-only short-form videos, a new online quiz-game, social media engagement and promotion, an educational outreach toolkit for science educators to create their own makerspaces, an online community of practice, a series of nationwide Innovation Cafs, educator professional development, a suite of teacher resources, an Idealab, participation in national conferences, and specialized station relation and marketing. A summative evaluation of the MS2 project indicates that overall, these activities helped make a significant impact on the viewers, users, and participants that NOVA reached. The final evaluation conducted by Concord Evaluation Group (CEG) confidently concluded that the broadcast, website, and outreach activities were successful at achieving the projects intended impacts. CEG reported that the MS2 series and website content were successful in raising awareness and sparking interest in innovation, and increased public awareness that basic research leads to technological innovation; this interest was also sustained over a six month period. Efforts to create an online community of practice were also successful: the quality of collaboration increased, and community members felt supported while using Maker pedagogy. These findings provide clear evidence that large-scale science media projects like MS2 are an effective means of moving the needle on attitudes about and excitement for science. NOVAs broadcast audience and ratings have always indicated that a large portion of the population is interested in and engages with educational science media on a weekly basis. Yet these evaluation results provide the empirical evidence that beyond being capable of attracting, maintaining, and growing a dedicated group of citizens interested in science, these showswith their diverse content provided on a variety of media channelsare capable of sparking new interest in science, raising public awareness of the importance of science, and maintaining and growing that interest over time. In a country where approximately a quarter of the population doesnt know the earth rotates around the sun,1 roughly half still dont accept evolution,2 and about 20% dont think climate change is happening,3 the importance of these findings cannot be overstated. The success of MS2 suggests that large-scale media projects dedicated to and linked by coverage of scientific big ideas are an effective means of shifting public opinion onand improving understanding ofscience. REFERENCES 1, 2 National Science Foundation, Science and Engineering Indicators (2014). Chapter 7: Science and Technology: Public Attitudes and Understanding. 3 Leiserowitz, A., Maibach, E., Roser-Renouf, C., Feinberg, G., & Rosenthal, S. (2014) Climate change in the American mind: April, 2014. Yale University and George Mason University. New Haven, CT: Yale Project on Climate Change Communication.

  5. METHOD OF MAKING TUNGSTEN FILAMENTS

    DOE Patents [OSTI]

    Frazer, J.W.

    1962-12-18

    A method of making tungsten filaments is described in which the tungsten is completely free of isotope impurities in the range of masses 234 to 245 for use in mass spectrometers. The filament comprises a tantalum core generally less than 1 mil in diameter having a coating of potassium-free tantalum-diffused tungsten molecularly bonded thereto. In the preferred process of manufacture a short, thin tantalum filament is first mounted between terminal posts mounted in insulated relation through a backing plate. The tungsten is most conveniently vapor plated onto the tantalum by a tungsten carbonyl vapor decomposition method having a critical step because of the tendency of the tantalum to volatilize at the temperature of operntion of the filament. The preferred recipe comprises volatilizing tantalum by resistance henting until the current drops by about 40%, cutting the voltage back to build up the tungsten, and then gradually building the temperature back up to balance the rate of tungsten deposition with the rate of tantalum volatilization. (AEC)

  6. Apparatus for making photovoltaic devices

    DOE Patents [OSTI]

    Foote, James B. (Toledo, OH); Kaake, Steven A. F. (Perrysburg, OH); Meyers, Peter V. (Bowling Green, OH); Nolan, James F. (Sylvania, OH)

    1994-12-13

    A process and apparatus (70) for making a large area photovoltaic device (22) that is capable of generating low cost electrical power. The apparatus (70) for performing the process includes an enclosure (126) providing a controlled environment in which an oven (156) is located. At least one and preferably a plurality of deposition stations (74,76,78) provide heated vapors of semiconductor material within the oven (156) for continuous elevated temperature deposition of semiconductor material on a sheet substrate (24) including a glass sheet (26) conveyed within the oven. The sheet substrate (24) is conveyed on a roller conveyor (184) within the oven (156) and the semiconductor material whose main layer (82) is cadmium telluride is deposited on an upwardly facing surface (28) of the substrate by each deposition station from a location within the oven above the roller conveyor. A cooling station (86) rapidly cools the substrate (24) after deposition of the semiconductor material thereon to strengthen the glass sheet of the substrate.

  7. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect (OSTI)

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

  8. Hydrostatic Microextrusion of Steel and Copper

    SciTech Connect (OSTI)

    Berti, Guido; Monti, Manuel; D'Angelo, Luciano

    2011-05-04

    The paper presents an experimental investigation based on hydrostatic micro extrusion of billets in low carbon steel and commercially pure copper, and the relevant results. The starting billets have a diameter of 0.3 mm and are 5 mm long; a high pressure generator consisting of a manually operated piston screw pump is used to pressurize the fluid up to 4200 bar, the screw pump is connected through a 3-way distribution block to the extrusion die and to a strain gauge high pressure sensor. The sensor has a full scale of 5000 bar and the extrusion pressure is acquired at a sampling rate of 2 kHz by means of an acquisition program written in the LabVIEW environment. Tests have been conducted at room temperature and a lubricant for wire drawing (Chemetall Gardolube DO 338) acts both as the pressurizing fluid and lubricant too. In addition, billets were graphite coated. Different fluid pressures and process durations have been adopted, resulting in different extrusion lengths. The required extrusion pressure is much higher than in non-micro forming operations (this effect is more evident for steel). On the cross section of the extruded parts, hardness and grain size distribution have been measured, the former through Vickers micro hardness (10 g load) tests. In the case of the extrusion of copper, the material behaves as in microdrawing process. In the case of the extrusion of steel, the hardness increases from the core to the surface as in the drawing process, but with lower values. The analysis evidenced the presence of the external layer, but its thickness is about 1/3 of the external layer in the drawn wire and the grains appear smaller than in the layer of the drawn wire. The extruding force required along the extruding direction is higher (22-24 N) than the drawing force along the same direction (12 N): being the material, the reduction ratio, the die sliding length the same in both cases, the higher extrusion force should be caused by a higher tangential friction force and/or a higher redundant work of deformation and/or a different material behaviour. Which is the real mechanism is not clear at present, but surface layer grains in extrusion are more deformed than in wire drawing. For this reason the deformation inhomogeneity increases in extrusion and the material under the highly deformed surface layer should be subjected to lower strains, strain hardening and finally resulting in lower hardness.

  9. Corrosion resistance of transmission structures fabricated from weathering steel

    SciTech Connect (OSTI)

    Goodwin, E.J. ); Pohlman, J.C.

    1993-01-01

    Introduced to utilities in the late 1960's, weathering steel' appeared to offer a way to reduce structure weight and maintenance of lattice towers through the application of bare, high strength steel that had natural corrosion resistance. Weathering steel found wide application in lattice and tubular transmission structures. Through its service life, however, the weathering steel showed evidence of continuing corrosion rather than the expected protection from corrosion. A consortium of utilities was formed to investigate the impact on structure reliability of the continuing corrosion of the steel beyond initial expectations. Through the completion of field surveys and laboratory tests, projected lifetime corrosion rates, structural integrity and potential sealer/penetrant systems were evaluated. The investigation has shown that existing lattice and tubular structures fabricated from weathering steel will provide continued reliable service with minimal maintenance programs. Weathering Steel remains practical for new lattice and tubular structures provided steps are taken during the design process to minimize the retention and collection of moisture between and around metal contact surfaces and during the operation of the line to minimize vegetation encroachment around structures.

  10. Inductive coupler for downhole components and method for making same

    DOE Patents [OSTI]

    Hall, David R.; Hall, Jr., H. Tracy; Pixton, David S.; Dahlgren, Scott; Briscoe, Michael A.; Sneddon, Cameron; Fox, Joe

    2006-05-09

    The present invention includes a method of making an inductive coupler for downhole components. The method includes providing an annular housing, preferably made of steel, the housing having a recess. A conductor, preferably an insulated wire, is also provided along with a plurality of generally U-shaped magnetically conducting, electrically insulating (MCEI) segments. Preferably, the MCEI segments comprise ferrite. An assembly is formed by placing the plurality of MCEI segments within the recess in the annular housing. The segments are aligned to form a generally circular trough. A first portion of the conductor is placed within the circular trough. This assembly is consolidated with a meltable polymer which fills spaces between the segments, annular housing and the first portion of the conductor. The invention also includes an inductive coupler including an annular housing having a recess defined by a bottom portion and two opposing side wall portions. At least one side wall portion includes a lip extending toward but not reaching the other side wall portion. A plurality of generally U-shaped MCEI segments, preferably comprised of ferrite, are disposed in the recess and aligned so as to form a circular trough. The coupler further includes a conductor disposed within the circular trough and a polymer filling spaces between the segments, the annular housing and the conductor.

  11. Transportation Emergency Preparedness Program - Making A Difference |

    Office of Environmental Management (EM)

    Department of Energy - Making A Difference Transportation Emergency Preparedness Program - Making A Difference Overview of TEPP presentated by Tom Clawson. PDF icon Transportation Emergency Preparedness Program - Making A Difference More Documents & Publications Transportation Emergency Preparedness Program Exercise Overview Transportation Emergency Preparedness Program 2012 TEPP Annual Report

  12. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  13. Creep resistant high temperature martensitic steel

    DOE Patents [OSTI]

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2015-11-13

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6 carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  14. Radiation resistant austenitic stainless steel alloys

    DOE Patents [OSTI]

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  15. Diode laser welding of aluminum to steel

    SciTech Connect (OSTI)

    Santo, Loredana; Quadrini, Fabrizio; Trovalusci, Federica [University of Rome Tor Vergata, Department of Mechanical Engineering, Via del Politecnico 1, 00133 Rome (Italy)

    2011-05-04

    Laser welding of dissimilar materials was carried out by using a high power diode laser to join aluminum to steel in a butt-joint configuration. During testing, the laser scan rate was changed as well as the laser power: at low values of fluence (i.e. the ratio between laser power and scan rate), poor joining was observed; instead at high values of fluence, an excess in the material melting affected the joint integrity. Between these limiting values, a good aesthetics was obtained; further investigations were carried out by means of tensile tests and SEM analyses. Unfortunately, a brittle behavior was observed for all the joints and a maximum rupture stress about 40 MPa was measured. Apart from the formation of intermeltallic phases, poor mechanical performances also depended on the chosen joining configuration, particularly because of the thickness reduction of the seam in comparison with the base material.

  16. Nano-composite stainless steel (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    Patent: Nano-composite stainless steel Citation Details In-Document Search Title: Nano-composite stainless steel A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase. Authors: Dehoff, Ryan R. ; Blue, Craig A. ; Peter, William H. ; Chen, Wei

  17. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  18. Buying and Making Electricity | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Buying and Making Electricity Buying and Making Electricity You can make your own electricity by installing a small solar electric (photovoltaic) system at your home. | Photo courtesy of Susan Bilo/NREL. You can make your own electricity by installing a small solar electric (photovoltaic) system at your home. | Photo courtesy of Susan Bilo/NREL. You can take advantage of clean, renewable energy by buying "green power" or by making your own electricity with a small home renewable energy

  19. Using Coke Oven Gas in a Blast Furnace Saves Over $6 Million Annually at a Steel Mill (U.S. Steel Edgar Thompson Plant)

    SciTech Connect (OSTI)

    2000-12-01

    Like most steel companies, U.S. Steel (USS) had been using coke oven gas (COG), a by-product of coke manufacturing, as a fuel in their coke ovens, boilers, and reheat furnaces.

  20. Eddy sensors for small diameter stainless steel tubes.

    SciTech Connect (OSTI)

    Skinner, Jack L.; Morales, Alfredo Martin; Grant, J. Brian; Korellis, Henry James; LaFord, Marianne Elizabeth; Van Blarigan, Benjamin; Andersen, Lisa E.

    2011-08-01

    The goal of this project was to develop non-destructive, minimally disruptive eddy sensors to inspect small diameter stainless steel metal tubes. Modifications to Sandia's Emphasis/EIGER code allowed for the modeling of eddy current bobbin sensors near or around 1/8-inch outer diameter stainless steel tubing. Modeling results indicated that an eddy sensor based on a single axial coil could effectively detect changes in the inner diameter of a stainless steel tubing. Based on the modeling results, sensor coils capable of detecting small changes in the inner diameter of a stainless steel tube were designed, built and tested. The observed sensor response agreed with the results of the modeling and with eddy sensor theory. A separate limited distribution SAND report is being issued demonstrating the application of this sensor.

  1. DOE - Office of Legacy Management -- Wyckoff Steel Co - NJ 20

    Office of Legacy Management (LM)

    Subject: Elimination of Wyckoff Steel Co.; November 3, 1987 NJ.20-4 - AEC Memorandum; Reicaard to Files; Swaging Test of DuPont Size Bars at the Torrington Company; March 2, 1951

  2. 9 Cr-- 1 Mo steel material for high temperature application

    DOE Patents [OSTI]

    Jablonski, Paul D; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-11-27

    One or more embodiments relates to a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The 9 Cr-1 Mo steel has a tempered martensite microstructure and is comprised of both large (0.5-3 .mu.m) primary titanium carbides and small (5-50 nm) secondary titanium carbides in a ratio of. from about 1:1.5 to about 1.5:1. The 9 Cr-1 Mo steel may be fabricated using exemplary austenizing, rapid cooling, and tempering steps without subsequent hot working requirements. The 9 Cr-1 Mo steel exhibits improvements in total mass gain, yield strength, and time-to-rupture over ASTM P91 and ASTM P92 at the temperature and time conditions examined.

  3. Process to Continuously Melt, Refine, and Cast High Quality Steel

    Broader source: Energy.gov [DOE]

    This factsheet describes a project to conduct research and development targeted at designing an innovative steelmaking process to produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  4. DOE - Office of Legacy Management -- Copperweld Steel Co - OH...

    Office of Legacy Management (LM)

    FUSRAP Also see Documents Related to COPPERWELD STEEL CO. OH.33-1 - DOE Letter; A.Williams to F.Iannizzara; Subject: Summary of Radiological Survey Results and Site Elimination...

  5. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOE Patents [OSTI]

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  6. Technology Roadmap Research Program for the Steel Industry

    SciTech Connect (OSTI)

    Joseph R. Vehec

    2010-12-30

    The steel industry's Technology Roadmap Program (TRP) is a collaborative R&D effort jointly sponsored by the steel industry and the United States Department of Energy. The TRP program was designed to develop new technologies to save energy , increase competitiveness, and improve the environment. TRP ran from July, 1997 to December, 2008, with a total program budget of $38 million dollars. During that period 47 R&D projects were performed by 28 unique research organizations; co-funding was provided by DOE and 60 industry partners. The projects benefited all areas of steelmaking and much know-how was developed and transferred to industry. The American Iron and Steel Institute is the owner of all intellectual property developed under TRP and licenses it at commercial rates to all steelmakers. TRP technologies are in widespread use in the steel industry as participants received royalty-free use of intellectual property in return for taking the risk of funding this research.

  7. Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement Webinar

    Broader source: Energy.gov [DOE]

    Access the recording and download the presentation slides from the Fuel Cell Technologies Office webinar "Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement" held on January 12, 2016.

  8. Low temperature type new TMCP steel plate for LPG carriers

    SciTech Connect (OSTI)

    Suzuki, Shuichi; Bessyo, Kiyoshi; Arimochi, Kazushige; Yajima, Hiroshi; Tada, Masuo; Sakai, Daisuke

    1994-12-31

    New Thermo-Mechanical Control Process (TMCP) steel plate for LPG carriers of completely liquefied type was developed with non-nickel chemistry. The new steel plate has a capability to arrest a long running brittle crack at {minus}46 C (which is the design temperature of the liquefied LPG tanks). A high heat-input one-pass welding can be applied to this steel despite its nickel-less chemistry. These capabilities were enabled by microalloying technology with low aluminum-medium nitrogen-boron, as well as by the advanced Thermo-Mechanical Control Process. This paper describes the new concept of utilizing the trace elements and the evaluation test results as the steel plate for the LPG tank and hull, especially from the standpoints of the fracture safe reliability at high heat input welding and from that of the shop workability.

  9. Low Temperature Irradiation Embrittlement of Reactor Pressure Vessel Steels

    SciTech Connect (OSTI)

    Wang, Jy-An John

    2015-08-01

    The embrittlement trend curve development project for HFIR reactor pressure vessel (RPV) steels was carried out with three major tasks. Which are (1) data collection to match that used in HFIR steel embrittlement trend published in 1994 Journal Nuclear Material by Remec et. al, (2) new embrittlement data of A212B steel that are not included in earlier HFIR RPV trend curve, and (3) the adjustment of nil-ductility-transition temperature (NDTT) shift data with the consideration of the irradiation temperature effect. An updated HFIR RPV steel embrittlement trend curve was developed, as described below. NDTT( C) = 23.85 log(x) + 203.3 log (x) + 434.7, with 2- uncertainty of 34.6 C, where parameter x is referred to total dpa. The developed update HFIR RPV embrittlement trend curve has higher embrittlement rate compared to that of the trend curve developed in 1994.

  10. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    SciTech Connect (OSTI)

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide (visible as a black corrosion product) forms during anodic dissolution. The sulfide is electronically conductive, and gives an increase of several orders of magnitude in the electrode capacitance; the sulfide also causes anodic activation to persist after the pure metals and steels were removed from the thiocyanate-containing electrolyte and transferred to a thiocyanate-free electrolyte. The main practical implications of this work are that low concentrations of reduced sulfur compounds strongly affect anodic dissolution of stainless steels, and that selecting steels with elevated concentrations of chromium, nickel or molybdenum would serve to limit the anodic dissolution rate in the presence of reduced sulfur compounds.

  11. FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS

    Office of Scientific and Technical Information (OSTI)

    (Technical Report) | SciTech Connect Technical Report: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS Citation Details In-Document Search Title: FATIGUE LIFE PREDICTION FOR STEELS IN PULSATING IRRADIATED SYSTEMS Authors: Farmer, J C ; Kramer, K J ; Williams, D J Publication Date: 2012-04-29 OSTI Identifier: 1082417 Report Number(s): LLNL-TR-554731 DOE Contract Number: W-7405-ENG-48 Resource Type: Technical Report Research Org: Lawrence Livermore National Laboratory

  12. High Temperature Dynamics Strain Hardening Behavior in Stainless Steels and

    Office of Scientific and Technical Information (OSTI)

    Nickel Alloys (Conference) | SciTech Connect High Temperature Dynamics Strain Hardening Behavior in Stainless Steels and Nickel Alloys Citation Details In-Document Search Title: High Temperature Dynamics Strain Hardening Behavior in Stainless Steels and Nickel Alloys Authors: Yu, Xinghua [1] ; Qiao, Dongxiao [1] ; Feng, Zhili [1] ; Crooker, Paul [2] ; Wang, Yanli [1] + Show Author Affiliations ORNL Electric Power Research Institute (EPRI) Publication Date: 2014-01-01 OSTI Identifier: 1159430

  13. High Strength Nano-Structured Steel - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Materials Advanced Materials Return to Search High Strength Nano-Structured Steel Idaho National Laboratory Success Story Details Partner Location Agreement Type Publication Date Nanosteel, Inc. Providence, Rhode Island License Work for Others (WFO) June 4, 2013 Video Bulk Materials Nanotechnology Summary The NanoSteel Company Complex modern challenges are driving new industrial market demands for metal alloys with properties and performance capabilities outside the known boundaries of

  14. Stainless steel 304 cladding mechanical properties and limitations during

    Office of Scientific and Technical Information (OSTI)

    steady state operation of U-ZrH TRIGA type fuel. (Conference) | SciTech Connect Stainless steel 304 cladding mechanical properties and limitations during steady state operation of U-ZrH TRIGA type fuel. Citation Details In-Document Search Title: Stainless steel 304 cladding mechanical properties and limitations during steady state operation of U-ZrH TRIGA type fuel. No abstract prepared. Authors: Coats, Richard Lee ; Dohner, Jeffrey Lynn ; Dahl, James J. ; Walker, Sharon Ann ; Greutman,

  15. Process to Continuously Melt, Refine and Cast High Quality Steel

    SciTech Connect (OSTI)

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  16. Procedure for flaw detection in cast stainless steel

    DOE Patents [OSTI]

    Kupperman, David S.

    1988-01-01

    A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

  17. Measurement of intergranular attack in stainless steel using ultrasonic energy

    DOE Patents [OSTI]

    Mott, Gerry; Attaar, Mustan; Rishel, Rick D.

    1989-08-08

    Ultrasonic test methods are used to measure the depth of intergranular attack (IGA) in a stainless steel specimen. The ultrasonic test methods include a pitch-catch surface wave technique and a through-wall pulse-echo technique. When used in combination, these techniques can establish the extent of IGA on both the front and back surfaces of a stainless steel specimen from measurements made on only one surface.

  18. Used Fuel Disposition Stainless Steel Canister Challenges Steve Marschman

    Energy Savers [EERE]

    Stainless Steel Canister Challenges Steve Marschman Field Demonstration Lead Idaho National Laboratory NEET ASI Review Meeting September 17, 2014 Used Fuel Disposition Date 2 Overview n Chloride-Induced Stress Corrosion Cracking (CISCC) has been identified by the NRC as a potential degradation mechanism for welded, stainless steel used fuel canisters (not bare fuel storage casks). n Systems are difficult to inspect and monitor n Three in-service inspections have been performed - Results

  19. Steel-SiC Metal Matrix Composite Development

    SciTech Connect (OSTI)

    Smith, Don D.

    2005-07-17

    The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

  20. COLLOQUIUM: How Trenton Iron and Steel Innovations Reshaped America |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Princeton Plasma Physics Lab April 9, 2014, 4:00pm to 5:30pm Colloquia MBG Auditorium COLLOQUIUM: How Trenton Iron and Steel Innovations Reshaped America Mr. Clifford Zink Independent Historian Iron and steel innovations in Trenton helped transform modern life with new methods of transportation, construction, and communications. Peter Cooper established his Trenton Iron Company on the Delaware River in 1847, and rolled America's first I-beams in the early 1850s. Cooper then established the

  1. Safety Analysis Report for packaging (onsite) steel waste package

    SciTech Connect (OSTI)

    BOEHNKE, W.M.

    2000-07-13

    The steel waste package is used primarily for the shipment of remote-handled radioactive waste from the 324 Building to the 200 Area for interim storage. The steel waste package is authorized for shipment of transuranic isotopes. The maximum allowable radioactive material that is authorized is 500,000 Ci. This exceeds the highway route controlled quantity (3,000 A{sub 2}s) and is a type B packaging.

  2. Successful development and application of high performance plate steels

    SciTech Connect (OSTI)

    Wilson, A.D.

    1995-12-31

    New high performance plate steels (HPPS) are developed in reaction to customer requirements and the availability of essential steelmaking facilities. In this decade significant improvements to steelmaking equipment has made possible the development and production of a variety of new HPPS. Four case studies are presented reviewing the key metallurgical needs and the innovative steel processing that was required. These applications include: (1) Hydrogen Induced Cracking Resistant A516 C-Mn pressure vessel steel with ultra low sulfur and controlled carbon equivalent levels, (2) Temper Embrittlement Resistant A387 Cr-Mo alloy steels for high temperature pressure vessels with low phosphorus, J Factor and sulfur levels with high toughness, (3) formable, weldable, 400HB abrasion resistant alloy steels, which are produced with extra low sulfur levels, reduced carbon and carbon equivalent levels and rigorous heat treatment controls, and (4) weldable, high strength structural steels with low carbon levels, based on Cu-Ni precipitation hardening and A710. Future opportunities for HPPS will result with the installation of additional new steelmaking facilities.

  3. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect (OSTI)

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the distance of a non-pressurized riser, and can increase casting yield by decreasing the required number of risers. All case studies for this projects were completed and compiled into an SFSA Technical Report that is submitted part of this Final Report

  4. Method of making carbon nanotube composite materials

    DOE Patents [OSTI]

    O'Bryan, Gregory; Skinner, Jack L; Vance, Andrew; Yang, Elaine Lai; Zifer, Thomas

    2014-05-20

    The present invention is a method of making a composite polymeric material by dissolving a vinyl thermoplastic polymer, un-functionalized carbon nanotubes and hydroxylated carbon nanotubes and optionally additives in a solvent to make a solution and removing at least a portion of the solvent after casting onto a substrate to make thin films. The material has enhanced conductivity properties due to the blending of the un-functionalized and hydroxylated carbon nanotubes.

  5. Tank Farm Area Cleanup Decision-Making

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Area Cleanup Decision-Making Groundwater Vadose Zone Single Shell Tank System Closure (tanks, structures and pipelines) * Washington State Hazardous Waste Management Act (Resource...

  6. Electrochemical device and process of making

    DOE Patents [OSTI]

    Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2004-07-27

    A process of making an electrochemical device comprising providing a trilayer structure comprising an electrode/electrolyte/electrode and simultaneously sintering the trilayer structure.

  7. Carbon nanohoops and methods of making

    DOE Patents [OSTI]

    Jasti, Ramesh; Bertozzi, Carolyn

    2013-06-11

    The present invention provides cycloparaphenylene compounds, their macrocyclic precursors, and methods for making the compounds. The cycloparaphenylene compounds can be used to prepare armchair carbon nanotubes.

  8. Carbon nanohoops and methods of making

    DOE Patents [OSTI]

    Jasti, Ramesh; Bertozzi, Carolyn

    2015-10-20

    The present invention provides cycloparaphenylene compounds, their macrocyclic precursors, and methods for making the compounds. The cycloparaphenylene compounds can be used to prepare armchair carbon nanotubes.

  9. The White House's Week of Making

    Broader source: Energy.gov [DOE]

    The White House's Week of Making from June 12-18 will coincide with a National Maker Faire event in Washington, D.C.

  10. Community Involvement and Making a Difference

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    2016 all issues All Issues submit Community Involvement and Making a Difference A personal message from Kurt Steinhaus, Community Programs Director, Los Alamos National...

  11. Carbon nanohoops and methods of making

    DOE Patents [OSTI]

    Jasti, Ramesh; Bertozzi, Carolyn

    2015-03-24

    The present invention provides cycloparaphenylene compounds, their macrocyclic precursors, and methods for making the compounds. The cycloparaphenylene compounds can be used to prepare armchair carbon nanotubes.

  12. High-Alloy Ferritic Steels: Semi-Austenitic Stainless Steels (code 1700)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Semi-Austenitic Stainless Steels (code 1700) Prepared by: C. San Marchi, Sandia National Laboratories, Livermore CA Editors C. San Marchi B.P. Somerday Sandia National Laboratories This report may be updated and revised periodically in response to the needs of the technical community; up-to-date versions can be requested from the editors at the address given below or downloaded at http://www.ca.sandia.gov/matlsTechRef/. The content of this report will also be incorporated into a Sandia National

  13. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect (OSTI)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  14. Weldable, age hardenable, austenitic stainless steel

    DOE Patents [OSTI]

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  15. Austenitic stainless steel for high temperature applications

    DOE Patents [OSTI]

    Johnson, Gerald D.; Powell, Roger W.

    1985-01-01

    This invention describes a composition for an austenitic stainless steel which has been found to exhibit improved high temperature stress rupture properties. The composition of this alloy is about (in wt. %): 12.5 to 14.5 Cr; 14.5 to 16.5 Ni; 1.5 to 2.5 Mo; 1.5 to 2.5 Mn; 0.1 to 0.4 Ti; 0.02 to 0.08 C; 0.5 to 1.0 Si; 0.01 maximum, N; 0.02 to 0.08 P; 0.002 to 0.008 B; 0.004-0.010 S; 0.02-0.05 Nb; 0.01-0.05 V; 0.005-0.02 Ta; 0.02-0.05 Al; 0.01-0.04 Cu; 0.02-0.05 Co; 0.03 maximum, As; 0.01 maximum, O; 0.01 maximum, Zr; and with the balance of the alloy being essentially iron. The carbon content of the alloy is adjusted such that wt. % Ti/(wt. % C+wt. % N) is between 4 and 6, and most preferably about 5. In addition the sum of the wt. % P+wt. % B+wt. % S is at least 0.03 wt. %. This alloy is believed to be particularly well suited for use as fast breeder reactor fuel element cladding.

  16. Welding Behavior of Free Machining Stainless Steel

    SciTech Connect (OSTI)

    BROOKS,JOHN A.; ROBINO,CHARLES V.; HEADLEY,THOMAS J.; MICHAEL,JOSEPH R.

    2000-07-24

    The weld solidification and cracking behavior of sulfur bearing free machining austenitic stainless steel was investigated for both gas-tungsten arc (GTA) and pulsed laser beam weld processes. The GTA weld solidification was consistent with those predicted with existing solidification diagrams and the cracking response was controlled primarily by solidification mode. The solidification behavior of the pulsed laser welds was complex, and often contained regions of primary ferrite and primary austenite solidification, although in all cases the welds were found to be completely austenite at room temperature. Electron backscattered diffraction (EBSD) pattern analysis indicated that the nature of the base metal at the time of solidification plays a primary role in initial solidification. The solid state transformation of austenite to ferrite at the fusion zone boundary, and ferrite to austenite on cooling may both be massive in nature. A range of alloy compositions that exhibited good resistance to solidification cracking and was compatible with both welding processes was identified. The compositional range is bounded by laser weldability at lower Cr{sub eq}/Ni{sub eq} ratios and by the GTA weldability at higher ratios. It was found with both processes that the limiting ratios were somewhat dependent upon sulfur content.

  17. NanoComposite Stainless Steel Powder Technologies

    SciTech Connect (OSTI)

    DeHoff, R.; Glasgow, C.

    2012-07-25

    Oak Ridge National Laboratory has been investigating a new class of Fe-based amorphous material stemming from a DARPA, Defense Advanced Research Projects Agency initiative in structural amorphous metals. Further engineering of the original SAM materials such as chemistry modifications and manufacturing processes, has led to the development of a class of Fe based amorphous materials that upon processing, devitrify into a nearly homogeneous distribution of nano sized complex metal carbides and borides. The powder material is produced through the gas atomization process and subsequently utilized by several methods; laser fusing as a coating to existing components or bulk consolidated into new components through various powder metallurgy techniques (vacuum hot pressing, Dynaforge, and hot isostatic pressing). The unique fine scale distribution of microstructural features yields a material with high hardness and wear resistance compared to material produced through conventional processing techniques such as casting while maintaining adequate fracture toughness. Several compositions have been examined including those specifically designed for high hardness and wear resistance and a composition specifically tailored to devitrify into an austenitic matrix (similar to a stainless steel) which poses improved corrosion behavior.

  18. Effect of rapid solidification on stainless steel weld metal microstructures and its implications on the Schaeffler diagram

    SciTech Connect (OSTI)

    David, S.A.; Vitek, J.M.; Reed, R.W.; Hebble, T.L.

    1987-09-01

    An investigation was carried out to determine the effect of rapid solidification on the weld metal microstructure of austenitic stainless steels and its implication on the ferrite constitution diagram. A wide variety of stainless steels were laser welded at different welding speeds and laser power levels. Results indicate that both weld pool cooling rate and the postsolidification solid state cooling rates have a profound effect on the microstructures. For the steels investigated, the microstructures ranged from duplex austenite (..gamma..) + ferrite (delta) to fully austenitic or fully ferritic. These microstructures were found to be sensitive to both cooling rates and composition. The observed results are rationalized based on rapid solidification theory. This investigation indicates that solidification rates and postsolidification cooling rates have a profound effect on the observed microstructures, thus making it impossible to predict the microstructures of rapidly cooled weld metal from the conventional constitution diagrams. The influence of the observations made in this investigation on the Schaeffler diagram is demonstrated, and possible corrections to the constitution diagram incorporating the cooling rate effects are proposed. 23 refs., 17 figs., 4 tabs.

  19. Manufacturing Cost Analysis of Novel Steel/Concrete Composite Vessel for Stationary Storage of High-Pressure Hydrogen

    SciTech Connect (OSTI)

    Feng, Zhili; Zhang, Wei; Wang, Jy-An John; Ren, Fei

    2012-09-01

    A novel, low-cost, high-pressure, steel/concrete composite vessel (SCCV) technology for stationary storage of compressed gaseous hydrogen (CGH2) is currently under development at Oak Ridge National Laboratory (ORNL) sponsored by DOE s Fuel Cell Technologies (FCT) Program. The SCCV technology uses commodity materials including structural steels and concretes for achieving cost, durability and safety requirements. In particular, the hydrogen embrittlement of high-strength low-alloy steels, a major safety and durability issue for current industry-standard pressure vessel technology, is mitigated through the use of a unique layered steel shell structure. This report presents the cost analysis results of the novel SCCV technology. A high-fidelity cost analysis tool is developed, based on a detailed, bottom-up approach which takes into account the material and labor costs involved in each of the vessel manufacturing steps. A thorough cost study is performed to understand the SCCV cost as a function of the key vessel design parameters, including hydrogen pressure, vessel dimensions, and load-carrying ratio. The major conclusions include: The SCCV technology can meet the technical/cost targets set forth by DOE s FCT Program for FY2015 and FY2020 for all three pressure levels (i.e., 160, 430 and 860 bar) relevant to the hydrogen production and delivery infrastructure. Further vessel cost reduction can benefit from the development of advanced vessel fabrication technologies such as the highly automated friction stir welding (FSW). The ORNL-patented multi-layer, multi-pass FSW can not only reduce the amount of labor needed for assembling and welding the layered steel vessel, but also make it possible to use even higher strength steels for further cost reductions and improvement of vessel structural integrity. It is noted the cost analysis results demonstrate the significant cost advantage attainable by the SCCV technology for different pressure levels when compared to the industry-standard pressure vessel technology. The real-world performance data of SCCV under actual operating conditions is imperative for this new technology to be adopted by the hydrogen industry for stationary storage of CGH2. Therefore, the key technology development effort in FY13 and subsequent years will be focused on the fabrication and testing of SCCV mock-ups. The static loading and fatigue data will be generated in rigorous testing of these mock-ups. Successful tests are crucial to enabling the near-term impact of the developed storage technology on the CGH2 storage market, a critical component of the hydrogen production and delivery infrastructure. In particular, the SCCV has high potential for widespread deployment in hydrogen fueling stations.

  20. Clean engineered steels -- Progress at the end of the twentieth century

    SciTech Connect (OSTI)

    Eckel, J.A.; Glaws, P.C.; Wolfe, J.O.; Zorc, B.J.

    1999-07-01

    The Timken Company, a manufacturer of alloy steel and bearings, has developed a 15 MHz ultrasonic inspection method that correlates steel cleanness to bearing fatigue performance. It is used to qualify worldwide bearing steel suppliers for cleanness requirements, to monitor their compliance and qualify process changes. This method has permitted the appropriate steel cleanness to be selected for bearing applications. Through Continuous Improvement (CI) methodology, steelmaking productivity advancements have occurred along with advancement in steel cleanness. These efforts have led to 4 orders of magnitude steel cleanness improvement, and nearly 20 times bearing performance improvement over the past 15 years.

  1. Heavy reflector experiments in the IPEN/MB-01 reactor: Stainless steel, carbon steel and nickel

    SciTech Connect (OSTI)

    Santos, Adimir dos; Andrade e Silva, Graciete Simoes de; Jerez, Rogerio; Liambos Mura, Luis Felipe; Fuga, Rinaldo

    2013-05-06

    New experiments devoted to the measurements of physical parameters of a light water core surrounded by a heavy reflector were performed in the IPEN/MB-01 research reactor facility. These experiments comprise three sets of heavy reflector (SS-304, Carbon Steel, and Nickel) in a form of laminates around 3 mm thick. Each set was introduced individually in the west face of the core of the IPEN/MB-01 reactor. The aim here is to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check for the SS-304 reflector experiment. The experimental results comprise critical control bank positions, temperatures and reactivities as a function of the number of the plates. Particularly to the case of Nickel, the experimental data are unique of its kind. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this nuclear data library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  2. A simple aluminum gasket for use with both stainless steel and aluminum flanges

    SciTech Connect (OSTI)

    Langley, R.A.

    1991-01-01

    A technique has been developed for making aluminum wire seal gaskets of various sizes and shapes for use with both stainless steel and aluminum alloy flanges. The gasket material used is 0.9999 pure aluminum, drawn to a diameter of 3 mm. This material can be easily welded and formed into various shapes. A single gasket has been successfully used up to five times without baking. The largest gasket tested to date is 3.5 m long and was used in the shape of a parallelogram. Previous use of aluminum wire gaskets, including results for bakeout at temperatures from 20 to 660{degree}C, is reviewed. A search of the literature indicates that this is the first reported use of aluminum wire gaskets for aluminum alloy flanges. The technique is described in detail, and the results are summarized. 11 refs., 4 figs.

  3. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect (OSTI)

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  4. Characterization of transition carbides in quench and partitioned steel microstructures by Mössbauer spectroscopy and complementary techniques

    SciTech Connect (OSTI)

    Pierce, D. T.; Coughlin, D. R.; Williamson, D. L.; Clarke, K. D.; Clarke, A. J.; Speer, J. G.; De Moor, E.

    2015-05-01

    Quenching and partitioning (Q&P) produces steel microstructures with martensite and austenite that exhibit promising property combinations for third generation advanced high strength steels. Understanding the kinetics of reactions that compete for available carbon, such as carbide formation, is critical for alloying and processing design and achieving austenite enrichment and retention during Q&P. Mössbauer effect spectroscopy (MES) was used to characterize Q&P microstructures in a 0.38C-1.54Mn-1.48Si wt.% steel after quenching to 225 °C and partitioning at 400 °C for 10 or 300 s, with an emphasis on transition carbides. The recoilless fraction for η-carbide was calculated and a correction for saturation of the MES absorption spectrum was applied, making quantitative measurements of small amounts of η-carbide, including non-stoichiometric η-carbide, possible in Q&P microstructures. Complementary transmission electron microscopy confirmed the presence of η-carbides, and MES and X-ray diffraction were used to characterize the austenite. The amount of η-carbide formed during Q&P ranged from 1.4 to 2.4 at.%, accounting for a substantial portion (~24% to 41%) of the bulk carbon content of the steel. The amount (5.0 at.%) of η-carbide that formed after quenching and tempering (Q&T) at 400 °C for 300 s was significantly greater than after partitioning at 400 °C for 300 s (2.4 at.%), suggesting that carbon partitioning from martensite to austenite occurs in conjunction with η-carbide formation during Q&P in these specimens.

  5. Characterization of transition carbides in quench and partitioned steel microstructures by Mössbauer spectroscopy and complementary techniques

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Pierce, D. T.; Coughlin, D. R.; Williamson, D. L.; Clarke, K. D.; Clarke, A. J.; Speer, J. G.; De Moor, E.

    2015-05-01

    Quenching and partitioning (Q&P) produces steel microstructures with martensite and austenite that exhibit promising property combinations for third generation advanced high strength steels. Understanding the kinetics of reactions that compete for available carbon, such as carbide formation, is critical for alloying and processing design and achieving austenite enrichment and retention during Q&P. Mössbauer effect spectroscopy (MES) was used to characterize Q&P microstructures in a 0.38C-1.54Mn-1.48Si wt.% steel after quenching to 225 °C and partitioning at 400 °C for 10 or 300 s, with an emphasis on transition carbides. The recoilless fraction for η-carbide was calculated and a correction for saturationmore » of the MES absorption spectrum was applied, making quantitative measurements of small amounts of η-carbide, including non-stoichiometric η-carbide, possible in Q&P microstructures. Complementary transmission electron microscopy confirmed the presence of η-carbides, and MES and X-ray diffraction were used to characterize the austenite. The amount of η-carbide formed during Q&P ranged from 1.4 to 2.4 at.%, accounting for a substantial portion (~24% to 41%) of the bulk carbon content of the steel. The amount (5.0 at.%) of η-carbide that formed after quenching and tempering (Q&T) at 400 °C for 300 s was significantly greater than after partitioning at 400 °C for 300 s (2.4 at.%), suggesting that carbon partitioning from martensite to austenite occurs in conjunction with η-carbide formation during Q&P in these specimens.« less

  6. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect (OSTI)

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels; and, (5) Published report on The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  7. Advanced steel reheat furnaces: Research and development. Final report

    SciTech Connect (OSTI)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D.; Li, X.

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  8. Sulfide stress cracking resistance of low-alloy nickel steels

    SciTech Connect (OSTI)

    Yoshino, Y.; Minozaki, Y.

    1986-04-01

    The sulfide stress cracking (SSC) resistance of Ni-containing low-alloy steels was studied using laboratory and commercial heats over the range of 600 to 800 MPa yield strength (700 to 900 MPa tensile strength). The results were interpreted with regard to observations by metallurgical and electrochemical analyses. In steel containing 1% Cr and 0.5% Mo, the SSC resistance is not affected by up to 2% Ni. A commercial steel with 3.7% Ni-1.8% Cr-0.4% Mo exhibits the same K/sub ISSC/ and Ni-free steels. The cracking resistance begins to deteriorate when fresh martensite exceeds 5 vol%. The lattice diffusion of hydrogen is decreased by the additional Ni, whereas the subsurface hydrogen concentration remains constant in 5% NaCl solution and decreases in NACE TM-01-77 solution up to 5% Ni. Thus, nickel has no harmful effect in terms of hydrogen absorption and diffusion. However, nickel enhances the formation of surface trenches in acidified solutions. This is intensified in the anodically polarized slow extension rate test, which results in loss in elongation. Consequently, nickel per se has no effect on the propagation of SSC unless its addition results in the formation of fresh martensite. However, it may or may not enhance crack initiation, depending on a specific combination of solution and steel, by forming surface trenches that subsequently trigger hydrogen cracking from their bottom.

  9. Steel catenary risers for semisubmersible based floating production systems

    SciTech Connect (OSTI)

    Hays, P.R.

    1996-12-31

    The DeepStar production riser committee has investigated the feasibility of using steel catenary risers (SCRs) in water depths of 3,000--6,000 ft. Using Sonat`s George Richardson as the base semisubmersible, DeepStar has examined both extreme event response and fatigue life of an SCR made of pipe sections welded end-to-end. Concepts using alternative materials were investigated. This included steel, steel with titanium and titanium catenary risers. The pros and cons of frequency domain versus time domain analysis were investigated with a commercially available analysis package. A second study outlined a definitive analysis procedure which optimized the analysis time requirements. Analyses showed that steel catenary risers are feasible for semisubmersible based floating production systems. For the DeepStar Gulf of Mexico design criteria, alternative materials are not required. The greatest fatigue damage occurs in the touchdown region of the riser. Mild sea states contribute most to fatigue damage near riser touchdown. Wave drift and wind forces provide a significant contribution to touchdown area fatigue damage. Estimated fatigue lives are unacceptable. Although the rotations of the upper end of the riser are large relative to an SCR attached to a TLP, the rotation required can probably be accommodated with existing technology. For the case of product export, steel catenary risers provide very cost effective and readily installable deep water riser alternatives.

  10. MAKE Magazine Review | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Burt's Thoughts on MAKE Magazine Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Burt's Thoughts on MAKE Magazine Information Scientist Charles (Burt) Theurer shares his thoughts on MAKE magazine as a way for an everyday person to take something and bend it to his or her own will. You Might Also Like 1-2-77-v

  11. How Bacteria Make Magnets | The Ames Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    How Bacteria Make Magnets For a number of animals, including birds, fish and mammals, there is evidence that magnets are used for orientation. However, little is known about how...

  12. Making Effective Use of Compilers at NERSC

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Use of Compilers Making Effective Use of Compilers at NERSC August 15, 2012 Michael-Stewart.jpg NERSC Training Event 11:00 - 12:00 PDT Wednesday, August 15, 2012 Concurrently...

  13. Methods of making organic compounds by metathesis

    DOE Patents [OSTI]

    Abraham, Timothy W.; Kaido, Hiroki; Lee, Choon Woo; Pederson, Richard L.; Schrodi, Yann; Tupy, Michael John

    2015-09-01

    Described are methods of making organic compounds by metathesis chemistry. The methods of the invention are particularly useful for making industrially-important organic compounds beginning with starting compositions derived from renewable feedstocks, such as natural oils. The methods make use of a cross-metathesis step with an olefin compound to produce functionalized alkene intermediates having a pre-determined double bond position. Once isolated, the functionalized alkene intermediate can be self-metathesized or cross-metathesized (e.g., with a second functionalized alkene) to produce the desired organic compound or a precursor thereto. The method may be used to make bifunctional organic compounds, such as diacids, diesters, dicarboxylate salts, acid/esters, acid/amines, acid/alcohols, acid/aldehydes, acid/ketones, acid/halides, acid/nitriles, ester/amines, ester/alcohols, ester/aldehydes, ester/ketones, ester/halides, ester/nitriles, and the like.

  14. Buying and Making Electricity | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    home. | Photo courtesy of Susan BiloNREL. You can take advantage of clean, renewable energy by buying "green power" or by making your own electricity with a small home...

  15. THE SUN MAKES YOU NUMBER ONE!

    Office of Scientific and Technical Information (OSTI)

    SUN MAKES YOU NUMBER ONE! (A S to ry From th e S3TEC Team) Hi friend! W here did you get the energy to make that lunch? Oh no! x H ow will I i°l be first now? the sun! Why, I got it from the same place as all the life around us.. M atter is also made of balls of energy. You see, light from the sun is made of balls of energy that move very fast. The sun's energy makes this food hot- and it / can make your little-car go forward! / W hen the fast-moving light balls knock into the matter balls,

  16. Method for making spherical binderless pellets

    DOE Patents [OSTI]

    Grubbs, Donald K.; Kochanowski, Andrew T.

    1983-01-01

    A method for making spherical binderless pellets using a rotating drum mixer whereby at least a portion of the particles comprising the pellets is comprised of coking coal particles.

  17. DOE - Office of Legacy Management -- U S Steel Co National Tube...

    Office of Legacy Management (LM)

    Steel Co National Tube Div Christy Park Works - PA 35 FUSRAP Considered Sites Site: U. S. STEEL CO., NATIONAL TUBE DIV., CHRISTY PARK WORKS (PA.35) Eliminated from further...

  18. Bright X-ray Stainless Steel K-shell Source Development at the...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: Bright X-ray Stainless Steel K-shell Source Development at the National Ignition Facility Citation Details In-Document Search Title: Bright X-ray Stainless Steel K...

  19. Wear-Resistant NanoCompositeStainless Steel Coatings and Bits...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant NanoCompositeStainless Steel Coatings and Bits Wear-Resistant NanoCompositeStainless Steel Coatings and Bits Project objective: To develop ultra-hard and wear ...

  20. Effect of stainless steel weld overlay cladding on the structural integrity of flawed steel plates in bending. Series 1

    SciTech Connect (OSTI)

    Corwin, W.R.; Robinson, G.C.; Nanstad, R.K.; Merkle, J.G.; Berggren, R.G.; Goodwin, G.M.; Swain, R.L.; Owings, T.D.

    1985-04-01

    The Heavy-Section Steel Technology (HSST) Stainless Steel Cladding Evaluations were undertaken to study the interaction of stainless steel cladding on the inside surface of a reactor pressure vessel with flaws initiating and propagating in base metal. With the more recent focus of safety studies on overcooling type transients, for which the behavior of small flaws is important, stainless steel cladding may have a key role in controlling the propagation and/or arrest of propagating flaws. A complicating factor in understanding the role of stainless steel cladding in this setting is the scarcity of data on its fracture toughness as a function of radiation dose and the fabrication process. The initial phase of the HSST evaluations addresses this question by testing the response of 51-mm-thick flawed plates clad with single-wire, submerged-arc weld overlays of different toughness levels. The tests completed indicate that cladding of moderate toughness had a limited ability to enhance the structural arrest toughness of a beam in bending. The specimen design and fabrication techniques employed for this first completed series of tests resulted in flaw and specimen configurations that prevented adequate control of the stress state at pop-in of the hydrogen-charged electron-beam welds. As a result, analyses of the tests by two approximate techniques and by the ORMGEN-ADINA-ORVIRT finite-element programs were not completely consistent.

  1. Electrical resistance tomography from measurements inside a steel cased borehole

    DOE Patents [OSTI]

    Daily, William D.; Schenkel, Clifford; Ramirez, Abelardo L.

    2000-01-01

    Electrical resistance tomography (ERT) produced from measurements taken inside a steel cased borehole. A tomographic inversion of electrical resistance measurements made within a steel casing was then made for the purpose of imaging the electrical resistivity distribution in the formation remotely from the borehole. The ERT method involves combining electrical resistance measurements made inside a steel casing of a borehole to determine the electrical resistivity in the formation adjacent to the borehole; and the inversion of electrical resistance measurements made from a borehole not cased with an electrically conducting casing to determine the electrical resistivity distribution remotely from a borehole. It has been demonstrated that by using these combined techniques, highly accurate current injection and voltage measurements, made at appropriate points within the casing, can be tomographically inverted to yield useful information outside the borehole casing.

  2. Cyclic corrosion crack resistance curves of certain vessel steels

    SciTech Connect (OSTI)

    Panasyuk, V.V.; Fedorova, V.A.; Pusyak, S.A.; Ratych, L.V.; Timofeev, L.V.; Zuezdin, Y.I.

    1985-11-01

    Results are presented of investigations of 15Kh2MFA and 15Kh2NMFA steels. In the first stage of the investigations, the cyclic corrosion crack resistance characteristics were determined with limiting values of the various factors: loading frequency, loading cycle stress ratio, temperature and length of service. An intense flow of ionizing radiation may markedly change the mechanical properties in 30-40 years; this acts on the reactor vessel. The experimental data for strength categories KP-45 and KP-90 of both vessel steels lies in a quite narrow band of spread, which provides a basis for representing it by a single generalized curve, presented here. The result of cyclic corrosion crack resistance tests of disk specimens of 15Kh2MFA and 15Kh2NMFA vessel steels in boric acid controlled reactor water solution in distilled water with the addition of KOH to pH 8 was established.

  3. Dry film lubricant for difficult drawing applications of galvanized steels

    SciTech Connect (OSTI)

    Wakano, Shigeru; Sakane, Tadashi; Hirose, Yozou . Iron and Steel Research Lab.); Matsuda, Naomichi; Onodera, Show . Oleo Chemicals Research Lab.)

    1993-09-01

    Press formability of metals sheets is considered to depend on surface lubricity, press forming condition and mechanical properties of the metal sheets. In Zn and Zn-alloy plated steel sheets with heavy coatings, surface lubricity is the most important property. This is because the low melting temperature and low hardness of the plated layer occasionally cause microscopic galling through deformation at the beads of dies which may, consequently, result in sheet breakage. Press formability of Zn and Zn-alloy plated steel sheets with heavy coating weight has been improved by the use of a high viscosity lubricant oil and a Fe-Zn alloy flash-plating on galvannealed steel. However, the use of high viscosity lubricant oils created problems with oil staining and removal before painting. An alloy flash plating results in appreciably higher production costs. This article describes the characteristics of a thin film dry lubricant, Super S-coat, as a new countermeasure, which will overcome these problems.

  4. Metallic sheathing for protection of steel in seawater

    SciTech Connect (OSTI)

    Kirk, W.W.

    1987-09-01

    A review of 37 years of experience with metallic sheathing to protect the splash and tidal zones of structural steel in seawater is presented. Variations in the corrosivity of the environment from zone to zone on a vertical structure and the interdependence among them are discussed. Corrosion-resistant alloys for sheathing include Monel (NiCu) Alloy 400, copper-nickel alloys, and stainless steel. The advantages and disadvantages of these noble alloys are compared with those of other protective materials such as paint coatings, concrete, polymers, and steel itself. Adequate protection of hot risers is critical and quite easily provided through proper design and sheathing attachment. The use of 90:10 copper-nickel Alloy C70600 is gaining visibility with progressive technology to provide biofouling control as well as corrosion protection.

  5. Practical handbook of stainless steels and nickel alloys

    SciTech Connect (OSTI)

    Lamb, S.

    1999-07-01

    This new handbook is an up-to-date technical guide to the grades, properties, fabrication characteristics, and applications of stainless steels and nickel alloys. The individual chapters were written by industry experts and focus on the key properties and alloy characteristics important in material selection and specification as well as the practical factors that influence the development and application of these materials. The contents include: alloy grades and their welding and fabrication characteristics and their application; monel metal; iron-based and nickel-based alloys; ferritic, austenitic, superaustenitic, and martensitic stainless steels; hastelloys; alloys 20, G, and 825; AOD and new refining technology; duplex stainless steels; 6-Mo alloys; corrosion-resistant castings; specification cross-reference tables; trade names; hardness conversions; list of common abbreviations.

  6. Buying & Making Electricity | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Buying & Making Electricity Buying & Making Electricity Buying Clean Electricity Buying Clean Electricity You have the option to purchase renewable electricity, either directly from your power supplier, from an independent clean power generator, or through renewable energy certificates. Read more Planning for a Small Renewable Energy System Planning for a Small Renewable Energy System Planning for a home renewable energy system is a process that includes analyzing your existing

  7. Making Energy Personal | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Making Energy Personal Making Energy Personal Below is information about the student activity/lesson plan from your search. Grades 5-8 Subject Energy Choices and Society, Energy Efficiency and Conservation Summary Students will work with an interactive website in oder to determine their own CO2 output per year. Afterwards, they will conduct a home energy audit to develop personal energy saving strategies. Curriculum Language Arts, Mathematics, Science Plan Time 90 minutes, plus optional 2-class

  8. ORISE: Making a difference in science education

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    How ORISE is Making a Difference Science education programs help next generation of scientific workforce gain experience at federal research facilities How ORISE is Making a Difference Committed to promoting education at all levels-from K-12 through faculty and postdoctoral researchers-the Oak Ridge Institute for Science and Education (ORISE) addresses national workforce trends and science education needs by: conducting a variety of annual and semi-annual studies to assess labor trends engaging

  9. What Makes Clouds Form, Grow and Die?

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Makes Clouds Form, Grow and Die? What Makes Clouds Form, Grow and Die? Simulations Show Raindrops Physics May Affect Climate Model Accuracy February 19, 2015 thunderstorm Brazil shuttle NASA 1984 540 PNNL scientists used real-world observations to simulate how small clouds are likely to stay shallow, while larger clouds grow deeper because they mix with less dry air. Pictured are small and large thunderstorms growing over southern Brazil, taken from the space shuttle. Image: NASA Johnson Space

  10. Geospatial Decision Making System - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Biomass and Biofuels Biomass and Biofuels Find More Like This Return to Search Geospatial Decision Making System Idaho National Laboratory Contact INL About This Technology Technology Marketing Summary The INL has developed a geospatial decision making process to assist agricultural producers in optimizing operating conditions of combine harvesters which detects the presence of grain and distinguishes between that and residual plant material. Upon detecting grain in the process, the system sends

  11. FINAL REPORT: Reduction in Energy Consumption and Variability in Steel Foundry Operations

    SciTech Connect (OSTI)

    F. Peters

    2005-05-24

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to large process variation. This indicates the need for ongoing monitoring of the process and system to quantify the effort being expended. A system to measure the grinding effort was investigated but did not prove to be successful. A weld wire counting system was shown to be very successful in tracking casting quality by monitoring the quantity of weld wire being expended on a per casting basis. Further use of such systems is highly recommended. The field studies showed that the visual inspection process for the casting surface was a potentially large source of process variation. Measurement system analysis studies were conducted at three steel casting producers. The tests measured the consistency of the inspectors in identifying the same surface anomalies. The repeatability (variation of the same operator inspecting the same casting) was found to be relatively consistent across the companies at about 60-70%. However, this is still are very large amount of variation. Reproducibility (variation of different operators inspecting the same casting) was worse, ranging between 20 to 80% at the three locations. This large amount of variation shows that there is a great opportunity for improvement. Falsely identifying anomalies for reworking will cause increased expense and energy consumption. This is particularly true if a weld repair and repeated heat treatment is required. However, not identifying an anomaly could also result in future rework processing, a customer return, or scrap. To help alleviate this problem, casting surface comparator plates were developed and distributed to the industry. These plates are very inexpensive which enables them to be provided to all those involved with casting surface quality, such as operators, inspectors, sales, and management.

  12. Reliability-based condition assessment of steel containment and liners

    SciTech Connect (OSTI)

    Ellingwood, B.; Bhattacharya, B.; Zheng, R.

    1996-11-01

    Steel containments and liners in nuclear power plants may be exposed to aggressive environments that may cause their strength and stiffness to decrease during the plant service life. Among the factors recognized as having the potential to cause structural deterioration are uniform, pitting or crevice corrosion; fatigue, including crack initiation and propagation to fracture; elevated temperature; and irradiation. The evaluation of steel containments and liners for continued service must provide assurance that they are able to withstand future extreme loads during the service period with a level of reliability that is sufficient for public safety. Rational methodologies to provide such assurances can be developed using modern structural reliability analysis principles that take uncertainties in loading, strength, and degradation resulting from environmental factors into account. The research described in this report is in support of the Steel Containments and Liners Program being conducted for the US Nuclear Regulatory Commission by the Oak Ridge National Laboratory. The research demonstrates the feasibility of using reliability analysis as a tool for performing condition assessments and service life predictions of steel containments and liners. Mathematical models that describe time-dependent changes in steel due to aggressive environmental factors are identified, and statistical data supporting the use of these models in time-dependent reliability analysis are summarized. The analysis of steel containment fragility is described, and simple illustrations of the impact on reliability of structural degradation are provided. The role of nondestructive evaluation in time-dependent reliability analysis, both in terms of defect detection and sizing, is examined. A Markov model provides a tool for accounting for time-dependent changes in damage condition of a structural component or system. 151 refs.

  13. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations PDF icon casting_ops.pdf More Documents & Publications Steel Industry Technology Roadmap ITP Steel: Energy and Environmental Profile fo the U.S. Iron and Steel Industry ITP Metal Casting: Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

  14. Bandwidth Study U.S. Iron and Steel Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Iron and Steel Manufacturing Bandwidth Study U.S. Iron and Steel Manufacturing Bandwidth Study U.S. Iron and Steel Manufacturing Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. iron and steel manufacturing. The study relies on multiple sources to estimate the energy used in

  15. Wear-Resistant NanoCompositeStainless Steel Coatings and Bits

    Broader source: Energy.gov [DOE]

    Project objective: To develop ultra-hard and wear resistant nanocompositestainless steel coatings and bulk components for geothermal drilling applications.

  16. Steel Market Development Institute Awards “Community Hero” Award to the Vehicle Technologies Office

    Broader source: Energy.gov [DOE]

    At the 2016 North American International Auto Show in Detroit, the Steel Market Development Institute (SMDI) recognized the Vehicle Technologies Office’s investments in advanced, high-strength steel as part of their “Men and Women of Steel Awards.” SMDI presented VTO with the Community Hero award, which recognizes individuals and organizations whose work using steel impacts the quality of life in the community. Lightweight materials technical manager Will Joost accepted the award on behalf of the office.

  17. Manufacturing Energy and Carbon Footprint- Sector: Iron and Steel (NAICS 3311, 3312), October 2012 (MECS 2006)

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Iron and Steel Sector (NAICS 3311, 3312) with Total Energy Input

  18. ORISE: How ORISE is Making a Difference in National Security...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    How ORISE is Making a Difference National security and emergency preparedness initiatives helping make America more secure How ORISE is Making a Difference The Oak Ridge Institute...

  19. Making the most of Responsive Electricity Customer. Energy Efficiency...

    Office of Environmental Management (EM)

    Making the most of Responsive Electricity Customer. Energy Efficiency and Demand Response: How do we make the most out of using less energy? Making the most of Responsive ...

  20. Methods for making anodes for lithium ion batteries (Patent)...

    Office of Scientific and Technical Information (OSTI)

    Methods for making anodes for lithium ion batteries Title: Methods for making anodes for lithium ion batteries Methods for making composite anodes, such as macroporous composite ...

  1. Methods for making anodes for lithium ion batteries (Patent)...

    Office of Scientific and Technical Information (OSTI)

    Data Explorer Search Results Methods for making anodes for lithium ion batteries Title: Methods for making anodes for lithium ion batteries Methods for making composite anodes, ...

  2. How Trenton Iron and Steel Innovations Reshaped America Clifford Zink

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Trenton Iron and Steel Innovations Reshaped America Clifford Zink Independent Historian Wednesday, April 9, 2014 - 4:15PM MBG AUDITORIUM Refreshments at 4:00PM The PrinceTon Plasma Physics laboraTory is a U.s. DeParTmenT of energy faciliTy Iron and steel innovations in Trenton helped transform modern life with new methods of transportation, construction, and communications. Peter Cooper established his Trenton Iron Company on the Delaware River in 1847, and rolled America's first I-beams in the

  3. NanoComposite Stainless Steel Powder Technologies (Technical Report) |

    Office of Scientific and Technical Information (OSTI)

    SciTech Connect Technical Report: NanoComposite Stainless Steel Powder Technologies Citation Details In-Document Search Title: NanoComposite Stainless Steel Powder Technologies Authors: Dehoff, Ryan R [1] ; Engleman, Greg [2] + Show Author Affiliations ORNL MesoCoat, Inc. Publication Date: 2012-08-01 OSTI Identifier: 1055074 Report Number(s): ORNL/TM-2012/283 DOE Contract Number: DE-AC05-00OR22725 Resource Type: Technical Report Research Org: Oak Ridge National Laboratory (ORNL) Sponsoring

  4. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect (OSTI)

    Hovanski, Yuri; Santella, M. L.; Grant, Glenn J.

    2009-12-28

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  5. Mr. Frank Archer President Niagara Cold Drawn Steel Corporation

    Office of Legacy Management (LM)

    Department of Energy Washington, DC 20585 FEB 2 1 1991 ' i-. 1,; ' -, f ' + \ 1 : , .J p- * c - Mr. Frank Archer President Niagara Cold Drawn Steel Corporation 110 Hopkins Street P.O. Box 399 Buffalo, NY 14240 Dear Mr. Archer: I have executed the consent forms for the performance of a radiological survey of the Niagara Cold Drawn Steel Corporation's property under the Formerly Utilized Sites Remedial Action Program (FUSRAP) of the U.S. Department of Energy (DOE). I enclose a copy of the consent

  6. Phase transformations in steels: Processing, microstructure, and performance

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Gibbs, Paul J.

    2014-04-03

    In this study, contemporary steel research is revealing new processing avenues to tailor microstructure and properties that, until recently, were only imaginable. Much of the technological versatility facilitating this development is provided by the understanding and utilization of the complex phase transformation sequences available in ferrous alloys. Today we have the opportunity to explore the diverse phenomena displayed by steels with specialized analytical and experimental tools. Advances in multi-scale characterization techniques provide a fresh perspective into microstructural relationships at the macro- and micro-scale, enabling a fundamental understanding of the role of phase transformations during processing and subsequent deformation.

  7. Wear-Resistant, Nano-Composite Steel Coatings | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wear-Resistant, Nano-Composite Steel Coatings Wear-Resistant, Nano-Composite Steel Coatings PDF icon wear-resistant_nano-composite.pdf More Documents & Publications Wear-Resistant NanoCompositeStainless Steel Coatings and Bits ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 Advanced Manufacturing Office, U.S. Department of Energy

  8. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect (OSTI)

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  9. Creep of A508/533 Pressure Vessel Steel

    SciTech Connect (OSTI)

    Richard Wright

    2014-08-01

    ABSTRACT Evaluation of potential Reactor Pressure Vessel (RPV) steels has been carried out as part of the pre-conceptual Very High Temperature Reactor (VHTR) design studies. These design studies have generally focused on American Society of Mechanical Engineers (ASME) Code status of the steels, temperature limits, and allowable stresses. Initially, three candidate materials were identified by this process: conventional light water reactor (LWR) RPV steels A508 and A533, 2¼Cr-1Mo in the annealed condition, and Grade 91 steel. The low strength of 2¼Cr-1Mo at elevated temperature has eliminated this steel from serious consideration as the VHTR RPV candidate material. Discussions with the very few vendors that can potentially produce large forgings for nuclear pressure vessels indicate a strong preference for conventional LWR steels. This preference is based in part on extensive experience with forging these steels for nuclear components. It is also based on the inability to cast large ingots of the Grade 91 steel due to segregation during ingot solidification, thus restricting the possible mass of forging components and increasing the amount of welding required for completion of the RPV. Grade 91 steel is also prone to weld cracking and must be post-weld heat treated to ensure adequate high-temperature strength. There are also questions about the ability to produce, and very importantly, verify the through thickness properties of thick sections of Grade 91 material. The availability of large components, ease of fabrication, and nuclear service experience with the A508 and A533 steels strongly favor their use in the RPV for the VHTR. Lowering the gas outlet temperature for the VHTR to 750°C from 950 to 1000°C, proposed in early concept studies, further strengthens the justification for this material selection. This steel is allowed in the ASME Boiler and Pressure Vessel Code for nuclear service up to 371°C (700°F); certain excursions above that temperature are allowed by Code Case N-499-2 (now incorporated as an appendix to Section III Division 5 of the Code). This Code Case was developed with a rather sparse data set and focused primarily on rolled plate material (A533 specification). Confirmatory tests of creep behavior of both A508 and A533 are described here that are designed to extend the database in order to build higher confidence in ensuring the structural integrity of the VHTR RPV during off-normal conditions. A number of creep-rupture tests were carried out at temperatures above the 371°C (700°F) Code limit; longer term tests designed to evaluate minimum creep behavior are ongoing. A limited amount of rupture testing was also carried out on welded material. All of the rupture data from the current experiments is compared to historical values from the testing carried out to develop Code Case N-499-2. It is shown that the A508/533 basemetal tested here fits well with the rupture behavior reported from the historical testing. The presence of weldments significantly reduces the time to rupture. The primary purpose of this report is to summarize and record the experimental results in a single document.

  10. Final Scientific Report - "Novel Steels for High Temperature Carburizing"

    SciTech Connect (OSTI)

    McKimpson, Marvin G.; Liu, Tianjun; Maniruzzaman, Md

    2012-07-27

    This program was undertaken to develop a microalloy-modified grade of standard carburizing steel that can successfully exploit the high temperature carburizing capabilities of current commercial low pressure (i.e. 'vacuum') carburizing systems. Such steels can lower the amount of energy required for commercial carburizing operations by reducing the time required for deep-case carburizing operations. The specific technical objective of the work was to demonstrate a carburizing steel composition capable of maintaining a prior austenite grain size no larger than ASTM grain size number 5 after exposure to simulated carburizing conditions of 1050 C for 8 hr. Such thermal exposure should be adequate for producing carburized case depths up to about 2 mm. Such carburizing steels are expected to be attractive for use across a wide range of industries, including the petroleum, chemical, forest products, automotive, mining and industrial equipment industries. They have potential for reducing energy usage during low pressure carburizing by more than 25%, as well as reducing cycle times and process costs substantially. They also have potential for reducing greenhouse gas emissions from existing low pressure carburizing furnaces by more than 25%. High temperature carburizing can be done in most modern low pressure carburizing systems with no additional capital investment. Accordingly, implementing this technology on carburizing furnaces will provide a return on investment significantly greater than 10%. If disseminated throughout the domestic carburizing community, the technology has potential for saving on the order of 23 to 34 trillion BTU/year in industrial energy usage. Under the program, two compositions of microalloyed, coarsening-resistant low alloy carburizing steels were developed, produced and evaluated. After vacuum annealing at 1050oC for 8 hrs and high pressure gas quenching, both steels exhibited a prior austenite ASTM grain size number of 5.0 or finer. For comparison, a control alloy of similar composition but without the microalloy additions exhibited a duplex prior austenite grain size with grains ranging from ASTM grain size 3 down to ASTM grain size 1 after similar processing and thermal exposure. These results confirm the potential for using microalloy additions of Ti, B, Nb, Al, rare earths and/or N for austenite grain size control in Cr-Mo (i.e. 4000-series) low alloy carburizing steels. They also demonstrate that these microalloy additions will not compromise the processability of the steel; all three materials produced under the program could be hot worked readily using normal steel processing protocols. To fully realize the technical and commercial potential of these steels, there is a need to continue development work using larger-scale heats. These larger-scale heats are needed to provide adequate material for fatigue testing of quenched and tempered alloys, to conduct more complete investigations of potential alloy chemistries and to provide additional material for processing studies. It will also be beneficial to carefully review intellectual property issues associated with this family of steels, since existing Japanese patent literature suggests that significant microstructural and/or process characterization work may be needed on new materials to confirm that these materials fall outside existing patent claims.

  11. Einstein and Energy Efficiency: Making Homes Smarter (301) |...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Einstein and Energy Efficiency: Making Homes Smarter (301) Einstein and Energy Efficiency: Making Homes Smarter (301) February 4...

  12. Gosling, The Manhattan Project: Making the Atomic Bomb | Department...

    Energy Savers [EERE]

    Operational Management History Historical Resources History Publications Gosling, The Manhattan Project: Making the Atomic Bomb Gosling, The Manhattan Project: Making...

  13. Superplastic Forming of Duplex Stainless Steel for Aerospace Part

    SciTech Connect (OSTI)

    Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

    2011-08-22

    In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 deg. C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

  14. Battery and fuel cell electrodes containing stainless steel charging additive

    DOE Patents [OSTI]

    Zuckerbrod, David; Gibney, Ann

    1984-01-01

    An electrode for use in electrochemical energy cells is made, comprising a hydrophilic layer and a hydrophobic layer, where the hydrophilic layer comprises a hydrophilic composite which includes: (i) carbon particles; (ii) stainless steel particles; (iii) a nonwetting agent; and (iv) a catalyst, where at least one current collector contacts said composite.

  15. Electrical resistance tomography using steel cased boreholes as electrodes

    DOE Patents [OSTI]

    Daily, William D.; Ramirez, Abelardo L.

    1999-01-01

    An electrical resistance tomography method using steel cased boreholes as electrodes. The method enables mapping the electrical resistivity distribution in the subsurface from measurements of electrical potential caused by electrical currents injected into an array of electrodes in the subsurface. By use of current injection and potential measurement electrodes to generate data about the subsurface resistivity distribution, which data is then used in an inverse calculation, a model of the electrical resistivity distribution can be obtained. The inverse model may be constrained by independent data to better define an inverse solution. The method utilizes pairs of electrically conductive (steel) borehole casings as current injection electrodes and as potential measurement electrodes. The greater the number of steel cased boreholes in an array, the greater the amount of data is obtained. The steel cased boreholes may be utilized for either current injection or potential measurement electrodes. The subsurface model produced by this method can be 2 or 3 dimensional in resistivity depending on the detail desired in the calculated resistivity distribution and the amount of data to constain the models.

  16. Electrical resistance tomography using steel cased boreholes as electrodes

    DOE Patents [OSTI]

    Daily, W.D.; Ramirez, A.L.

    1999-06-22

    An electrical resistance tomography method is described which uses steel cased boreholes as electrodes. The method enables mapping the electrical resistivity distribution in the subsurface from measurements of electrical potential caused by electrical currents injected into an array of electrodes in the subsurface. By use of current injection and potential measurement electrodes to generate data about the subsurface resistivity distribution, which data is then used in an inverse calculation, a model of the electrical resistivity distribution can be obtained. The inverse model may be constrained by independent data to better define an inverse solution. The method utilizes pairs of electrically conductive (steel) borehole casings as current injection electrodes and as potential measurement electrodes. The greater the number of steel cased boreholes in an array, the greater the amount of data is obtained. The steel cased boreholes may be utilized for either current injection or potential measurement electrodes. The subsurface model produced by this method can be 2 or 3 dimensional in resistivity depending on the detail desired in the calculated resistivity distribution and the amount of data to constrain the models. 2 figs.

  17. Oscillation and chaos in pitting corrosion of steel

    SciTech Connect (OSTI)

    Hernandez, M.A.; Rodriguez, F.J.; Garcia, E.; Boerio, F.J.

    1999-11-01

    The potential and current oscillations during pitting corrosion of steel in NaCl solution were studied. Detailed analysis using numerical diagnostics developed to characterize complex time series clearly shows that the irregularity in these time series corresponds to deterministic chaos, rather than to random noise. The chaotic oscillations were characterized by power spectral densities, phase space and Lyapunov exponents.

  18. Electrical resistance tomography using steel cased boreholes as long electrodes

    SciTech Connect (OSTI)

    Daily, W; Newmark, R L; Ramirez, A

    1999-07-20

    Electrical resistance tomography (ERT) using multiple electrodes installed in boreholes has been shown to be useful for both site characterization and process monitoring. In some cases, however, installing multiple downhole electrodes is too costly (e.g., deep targets) or risky (e.g., contaminated sites). For these cases we have examined the possibility of using the steel casings of existing boreholes as electrodes. Several possibilities can be considered. The first case we investigated uses an array of steel casings as electrodes. This results in very few data and thus requires additional constraints to limit the domain of possible inverse solutions. Simulations indicate that the spatial resolution and sensitivity are understandably low but it is possible to coarsely map the lateral extent of subsurface processes such as steam floods. The second case uses an array of traditional point borehole electrodes combined with long-conductor electrodes (steel casings). Although this arrangement provides more data, in many cases it results in poor reconstructions of test targets. Results indicate that this method may hold promise for low resolution imaging where steel casings can be used as electrodes but the merits depend strongly on details of each application. Field tests using these configurations are currently being conducted.

  19. Electrical resistance tomography using steel cased boreholes as electrodes

    SciTech Connect (OSTI)

    Newmark, R L; Daily, W; Ramirez, A

    1999-03-22

    Electrical resistance tomography (ERT) using multiple electrodes installed in boreholes has been shown to be useful for both site characterization and process monitoring. In some cases, however, installing multiple downhole electrodes is too costly (e.g., deep targets) or risky (e.g., contaminated sites). For these cases we have examined the possibility of using the steel casings of existing boreholes as electrodes. The first case we investigated used an array of steel casings as electrodes. This results in very few data and thus requires additional constraints to limit the domain of possible inverse solutions. Simulations indicate that the spatial resolution and sensitivity are understandably low but it is possible to coarsely map the lateral extent of subsurface processes such as steam floods. A hybrid case uses traditional point electrode arrays combined with long-conductor electrodes (steel casings). Although this arrangement provides more data, in many cases it results in poor reconstructions of test targets. Results indicate that this method may hold promise for low resolution imaging where steel casings can be used as electrodes.

  20. Factory Brings Solar Energy Jobs to Former Steel Town

    Broader source: Energy.gov [DOE]

    Fairless Hills, like many Pennsylvania towns, has a long history with manufacturing. It is home to the Keystone Industrial Port Complex, a manufacturing and industrial site that was once the location of a U.S. Steel plant. So when AE Polysilicon was looking for a site suitable for its polycrystalline silicon plant, the Port Complex seemed like a natural choice.

  1. Making Silicon Carbide Devices | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Making Silicon Carbide Devices in the Cleanroom Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Making Silicon Carbide Devices in the Cleanroom Ron Olson 2012.08.23 As the Wide Bandgap Process and Fab manager for the GE Global Research cleanroom, I wanted to take some time to give you the dirt on our clean room over the

  2. DEVELOPMENT OF ELECTROMAGNETIC TECHNIQUES FOR HYDROGEN CONTENT ASSESSMENT IN COATED LINEPIPE STEEL

    SciTech Connect (OSTI)

    Lasseigne-Jackson, A. N.; Anton, J.; Jackson, J. E.; Olson, D. L.; Mishra, B.

    2008-02-28

    With the introduction of new higher strength steels operating at higher pressure, the need for characterization of hydrogen content in high strength steel pipelines is timely for the pipeline industry. The higher-strength steel pipelines have higher susceptibility to hydrogen damage. Through the use of low-frequency induced current impedance measurements, a new non-contact sensor has been developed for real-time determination of diffusible hydrogen content in coated pipeline steel. A measurement scheme to separate variables associated with pipelines is discussed. This electromagnetic technique allows for a rapid, non-destructive assessment of hydrogen accumulation in coated steel line pipe and thus an evaluation of the pipeline integrity.

  3. CLEAN CAST STEEL TECHNOLOGY: DETERMINATION OF TRANSFORMATION DIAGRAMS FOR DUPLEX STAINLESS STEEL.

    SciTech Connect (OSTI)

    Chumbley. L., S.

    2005-09-18

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as sigma (???????????????¯??????????????????????????????³) and chi (???????????????¯??????????????????????????????£) can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling- transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe 22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (???????????????¯??????????????????????????????³ + ???????????????¯??????????????????????????????£) formation were analyzed using the Johnson-Mehl-Avrami (JMA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations, The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities, a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, ???????????????¯??????????????????????????????³ was stabilized with increasing Cr addition and by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

  4. NNSA team members make a living in nuclear security, make a difference

    National Nuclear Security Administration (NNSA)

    giving back | National Nuclear Security Administration team members make a living in nuclear security, make a difference giving back Wednesday, April 13, 2016 - 10:38am NNSA Blog NNSA is focused on the mission first, people always, and NNSA's people make a difference, both on and off the clock. During National Volunteer Week, we recognize those across the enterprise who are active, energetic, and engaged in their communities. Every day, members of America's nuclear security enterprise team

  5. Process for making transition metal nitride whiskers

    DOE Patents [OSTI]

    Bamberger, Carlos E.

    1989-01-01

    A process for making metal nitrides, particularly titanium nitride whiskers, using a cyanide salt as a reducing agent for a metal compound in the presence of an alkali metal oxide. Sodium cyanide, various titanates and titanium oxide mixed with sodium oxide react to provide titanium nitride whiskers that can be used as reinforcement to ceramic composites.

  6. Process for making transition metal nitride whiskers

    DOE Patents [OSTI]

    Bamberger, C.E.

    1988-04-12

    A process for making metal nitrides, particularly titanium nitride whiskers, using a cyanide salt as a reducing agent for a metal compound in the presence of an alkali metal oxide. Sodium cyanide, various titanates and titanium oxide mixed with sodium oxide react to provide titanium nitride whiskers that can be used as reinforcement to ceramic composites. 1 fig., 1 tab.

  7. Composite material and method of making

    DOE Patents [OSTI]

    Fryxell, Glen E.; Samuels, William D.; Simmons, Kevin L.

    2004-04-20

    The composite material and methods of making the present invention rely upon a fully dense monolayer of molecules attached to an oxygenated surface at one end, and an organic terminal group at the other end, which is in turn bonded to a polymer. Thus, the composite material is a second material chemically bonded to a polymer with fully dense monolayer there between.

  8. 2007: make or break for emissions trading

    SciTech Connect (OSTI)

    Vitelli, A.

    2006-11-15

    With the Kyoto Protocol's first compliance period beginning in 2008, much of 2007 will be focussed on implementing the institutions needed to ensure the Protocol's effectiveness. The big unknown is whether governments and international bodies can make tough decisions in time to let the emissions market function effectively to reduce greenhouse gases.

  9. Method for making adhesive from biomass

    DOE Patents [OSTI]

    Russell, Janet A.; Riemath, William F.

    1985-01-01

    A method is described for making adhesive from biomass. A liquefaction oil is prepared from lignin-bearing plant material and a phenolic fraction is extracted therefrom. The phenolic fraction is reacted with formaldehyde to yield a phenol-formaldehyde resin.

  10. National Lab Technology Transfer Making a Difference

    Broader source: Energy.gov [DOE]

    At the National Energy Technology Laboratory, scientists and engineers work every day to develop solutions to the nation’s energy problems. Technology transfer makes it possible to move NETL innovations from the lab to the marketplace, benefitting the greatest number of people as quickly and efficiently as possible.

  11. Method for making adhesive from biomass

    DOE Patents [OSTI]

    Russell, J.A.; Riemath, W.F.

    1984-03-30

    A method is described for making adhesive from biomass. A liquefaction oil is prepared from lignin-bearing plant material and a phenolic fraction is extracted therefrom. The phenolic fraction is reacted with formaldehyde to yield a phenol-formaldehyde resin. 2 figures.

  12. Method of making porous ceramic fluoride

    DOE Patents [OSTI]

    Reiner, Robert H. (Knoxville, TN); Holcombe, Cressie E. (Farragut, TN)

    1990-01-01

    A process for making a porous ceramic composite where fumed silica particles are coated with a nitrate, preferably aluminum nitrate. Next the nitrate is converted to an oxide and formed into a desired configuration. This configuration is heated to convert the oxide to an oxide silicate which is then react with HF, resulting in the fluoride ceramic, preferably aluminum fluoride.

  13. Hollow nanocrystals and method of making

    DOE Patents [OSTI]

    Alivisatos, A. Paul; Yin, Yadong; Erdonmez, Can Kerem

    2011-07-05

    Described herein are hollow nanocrystals having various shapes that can be produced by a simple chemical process. The hollow nanocrystals described herein may have a shell as thin as 0.5 nm and outside diameters that can be controlled by the process of making.

  14. Method of making nanocrystalline alpha alumina

    DOE Patents [OSTI]

    Siegel, Richard W.; Hahn, Horst; Eastman, Jeffrey A.

    1992-01-01

    Method of making selected phases of nanocrystalline ceramic materials. Various methods of controlling the production of nanocrystalline alpha alumina and titanium oxygen phases are described. Control of the gas atmosphere and use of particular oxidation treatments give rise to the ability to control the particular phases provided in the aluminum/oxygen and titanium/oxygen system.

  15. Making Hydropower More Eco-Friendly | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydropower More Eco-Friendly Making Hydropower More Eco-Friendly October 22, 2014 - 4:06pm Addthis Making Hydropower More Eco-Friendly Making Hydropower More Eco-Friendly Making Hydropower More Eco-Friendly Making Hydropower More Eco-Friendly Making Hydropower More Eco-Friendly Making Hydropower More Eco-Friendly Hoyt Battey Market Acceleration and Deployment Program Manager, Wind and Water Power Technologies Office MORE RESOURCES Learn more about the Sensor Fish project Subscribe to Water Power

  16. Method for making generally cylindrical underground openings

    DOE Patents [OSTI]

    Routh, J.W.

    1983-05-26

    A rapid, economical and safe method for making a generally cylindrical underground opening such as a shaft or a tunnel is described. A borehole is formed along the approximate center line of where it is desired to make the underground opening. The borehole is loaded with an explodable material and the explodable material is detonated. An enlarged cavity is formed by the explosive action of the detonated explodable material forcing outward and compacting the original walls of the borehole. The enlarged cavity may be increased in size by loading it with a second explodable material, and detonating the second explodable material. The process may be repeated as required until the desired underground opening is made. The explodable material used in the method may be free-flowing, and it may be contained in a pipe.

  17. Metal alkoxides and methods of making same

    DOE Patents [OSTI]

    Hentges, Patrick J.; Greene, Laura H.; Pafford, Margaret Mary; Westwood, Glenn; Klemperer, Walter G.

    2005-01-04

    A method of making a superconducting structure includes depositing a metal alkoxide on a surface of a metal and hydrolyzing the metal alkoxide on the surface to form a pinhole-free film. The metal is a superconductor. The metal alkoxide may be a compound of formula (I): where M is zirconium or hafnium, and the purity of the compound is at least 97% as measured by NMR spectroscopy.

  18. Making Smart Windows Smarter | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Smart Windows Smarter Making Smart Windows Smarter April 5, 2011 - 2:00pm Addthis "Smart Windows" seen at light and dark settings. | Photo Courtesy of SAGE Electrochromics, Inc., by Susan Fleck Photography "Smart Windows" seen at light and dark settings. | Photo Courtesy of SAGE Electrochromics, Inc., by Susan Fleck Photography Roland Risser Roland Risser Deputy Assistant Secretary for Renewable Power (Acting) What does this project do? Pleotint, LLC has developed a

  19. Method for making monolithic metal oxide aerogels

    DOE Patents [OSTI]

    Droege, M.W.; Coronado, P.R.; Hair, L.M.

    1995-03-07

    Transparent, monolithic metal oxide aerogels of varying densities are produced using a method in which a metal alkoxide solution and a catalyst solution are prepared separately and reacted. The resulting hydrolyzed-condensed colloidal solution is gelled, and the wet gel is contained within a sealed, but gas permeable, containment vessel during supercritical extraction of the solvent. The present invention is especially advantageous for making metal oxides other than silica that are prone to forming opaque, cracked aerogels. 6 figs.

  20. Going Green to Make the Green

    Energy Savers [EERE]

    Businesses, LLC "Going Green to Make the Green" November 17, 2009 HEROKEE C N E R G ATION NERGY by ENEWABLE ENERATION Wind Farm Project Location Wind Speeds Measured for 5 Years at Chilocco. . . Class III Commercial Wind! Return on Investment Tables (The most important step in the process.) Cost of installed megawatt. All income. All Expenses. = Go / No-Go Decision Project Timelines: * White paper and business plan complete * Wind Resource Assessment * Environmental *

  1. Method for making monolithic metal oxide aerogels

    DOE Patents [OSTI]

    Droege, Michael W. (Livermore, CA); Coronado, Paul R. (Livermore, CA); Hair, Lucy M. (Livermore, CA)

    1995-01-01

    Transparent, monolithic metal oxide aerogels of varying densities are produced using a method in which a metal alkoxide solution and a catalyst solution are prepared separately and reacted. The resulting hydrolyzed-condensed colloidal solution is gelled, and the wet gel is contained within a sealed, but gas permeable, containment vessel during supercritical extraction of the solvent. The present invention is especially advantageous for making metal oxides other than silica that are prone to forming opaque, cracked aerogels.

  2. Method of making straight fuel cell tubes

    DOE Patents [OSTI]

    Borglum, Brian P. (Edgewood, PA)

    2001-01-01

    A method and an apparatus for making straight fuel cell tubes are disclosed. Extruded tubes comprising powders of fuel cell material and a solvent are dried by rotating the extruded tubes. The rotation process provides uniform circumferential drying which results in uniform linear shrinkage of the tubes. The resultant dried tubes are very straight, thereby eliminating subsequent straightening steps required with conventional processes. The method is particularly useful for forming inner air electrode tubes of solid oxide fuel cells.

  3. Making Travel Arrangements | The Ames Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Smart Windows Smarter Making Smart Windows Smarter April 5, 2011 - 2:00pm Addthis "Smart Windows" seen at light and dark settings. | Photo Courtesy of SAGE Electrochromics, Inc., by Susan Fleck Photography "Smart Windows" seen at light and dark settings. | Photo Courtesy of SAGE Electrochromics, Inc., by Susan Fleck Photography Roland Risser Roland Risser Deputy Assistant Secretary for Renewable Power (Acting) What does this project do? Pleotint, LLC has developed a

  4. PROCESS FOR MAKING NEUTRON-ABSORBING BODIES

    DOE Patents [OSTI]

    Schippereit, G.H.; Lang, R.M.

    1961-11-14

    A process for making a control element for a nuclear reactor and the control element prepared by the process are described. Equally spaced, conically shaped depressions are formed in one face of a metal plate, spheres of boron of uniform size are placed in the depressions, another plate is welded on top of this place covering the depressions, and the joined plates are rolled to the desired thickness. (AEC)

  5. Method of making electrodes for electrochemical cell

    DOE Patents [OSTI]

    Kaun, Thomas D.; Kilsdonk, Dennis J.

    1983-01-01

    A method of making an electrode for an electrochemical cell in which particulate electrode-active material is mixed with a liquid organic carrier chemically inert with respect to the electrode-active material, mixing the liquid carrier to form an extrudable slurry. The liquid carrier is present in an amount of from about 10 to about 50 percent by volume of the slurry, and then the carrier is removed from the slurry leaving the electrode-active material.

  6. Naturalistic Decision Making For Power System Operators

    SciTech Connect (OSTI)

    Greitzer, Frank L.; Podmore, Robin; Robinson, Marck; Ey, Pamela

    2009-06-23

    Abstract: Motivation -- As indicated by the Blackout of 2003, the North American interconnected electric system is vulnerable to cascading outages and widespread blackouts. Investigations of large scale outages often attribute the causes to the three Ts: Trees, Training and Tools. A systematic approach has been developed to document and understand the mental processes that an expert power system operator uses when making critical decisions. The approach has been developed and refined as part of a capability demonstration of a high-fidelity real-time power system simulator under normal and emergency conditions. To examine naturalistic decision making (NDM) processes, transcripts of operator-to-operator conversations are analyzed to reveal and assess NDM-based performance criteria. Findings/Design -- The results of the study indicate that we can map the Situation Awareness Level of the operators at each point in the scenario. We can also identify clearly what mental models and mental simulations are being performed at different points in the scenario. As a result of this research we expect that we can identify improved training methods and improved analytical and visualization tools for power system operators. Originality/Value -- The research applies for the first time, the concepts of Recognition Primed Decision Making, Situation Awareness Levels and Cognitive Task Analysis to training of electric power system operators. Take away message -- The NDM approach provides an ideal framework for systematic training management and mitigation to accelerate learning in team-based training scenarios with high-fidelity power grid simulators.

  7. The Manhattan Project: Making the Atomic Bomb | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Manhattan Project: Making the Atomic Bomb The Manhattan Project: Making the Atomic Bomb This report is an account of work on the atomic bomb. PDF icon The Manhattan Project: Making the Atomic Bomb More Documents & Publications Gosling, The Manhattan Project: Making the Atomic Bomb The_Manhattan_Project_2010.pdf The Manhattan Project: Making of the Atomic Bomb

  8. Aluminum electroplating on steel from a fused bromide electrolyte

    SciTech Connect (OSTI)

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBrKBrCsBrAlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBrKBrCsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  9. Final Scientific Report Steel Foundry Refractory Lining Optimization

    SciTech Connect (OSTI)

    Smith, J.D.; Peaslee, K.D.

    2002-12-02

    The overall objective of the program was to optimize refractory materials and foundry processing used in casting steel. This objective was to be met by completing the following: (1) Surveying the steel foundries both through paper/electronic surveys sent to North American steel foundries as well as plant visits to participants. Information concerning refractory selection and performance as well as refractory and steelmaking practices provides a baseline for future comparison and to identify opportunities for substantial improvement in energy efficiency. (2) Conducting post-mortem analysis of materials from existing refractory/steelmaking practices to determine wear/failure mechanisms. (3) Identify areas for research on developing refractories for use in steel foundry furnaces, adjusting steelmaking practices to improve efficiency and modifying slag practices to improve refractory performance. The overall objective of the steel foundry refractory lining optimization program was to review established refractory and steelmaking practices to identify opportunities for improvements that would yield substantial energy savings for steel foundries. Energy savings were expected to arise from improved efficiency of the electric arc furnaces and from reductions in the post-casting welding and grinding that are normally required. Ancillary energy savings related to a reduction in the amount of refractories currently produced to meet the needs of the steel foundry industry, and a shift from pre-fired materials (shaped refractories) to monolithic refractories that are heat treated ''in situ'' were anticipated. A review of the complete program results indicates that techniques for achieving the overall goal were demonstrated. The main difference between the predicted and the actual achievements relates to the areas from which actual energy savings could be realized. Although reductions in furnace tap temperature would result in a reduction in the power required for melting, such reductions are realized through changes within the ladle transfer portion of the process, through modified ladle pre-heat and refractory insulation. Reductions in clean room energy usage proved very difficult to track, and some questions as to just how much impact refractory related inclusions have on the degree of welding and grinding required for completion of a casting, remain. Post-mortem analysis of casting defects did identify refractory derived inclusions but the greatest concentration of inclusions related to steel reoxidation issue. In almost every instance, the suggested refractory/process modifications were proven to be both technically and economically feasible. The difficulty in implementation of the proposed changes relates to the ''up front'' expense and the learning curve associated with any process modification. These two issues were compounded by production slow downs that are too common in the current market. Such slow downs normally result in less energy efficient processing coupled with reductions in capital or ''up front'' expenditures. A return to historical norms should allow foundries to implement the suggested modifications and then evaluate the overall benefit.

  10. Secondary hardening steel having improved combination of hardness and toughness

    DOE Patents [OSTI]

    Parker, Earl R.; Zackay, Victor F.; Bhat, Manjeshwar S.; Garrison, Jr., Warren M.

    1979-01-01

    A secondary hardening alloy steel composition consisting essentially of about 0.25-0.5% carbon, about 0.5-1.0% manganese, about 1.5-3.0% nickel, about 0-1.0% chromium, about 1.75-2.5% molybdenum, about 0-0.4% vanadium, and an additive selected from about 1-3% aluminum and a combination of at least about 1% aluminum and at least about 1% silicon for a combined Al+Si content of about 2-4%, the balance being iron and impurity elements. The present steel composition has the following characteristics: it exhibits a flat tempering response, it is hardenable upon tempering to a Rockwell C hardness of at least 50, and it has an improved combination of hardness vs. toughness properties after tempering in the secondary hardening range. A method of preparation is also described.

  11. Corrosion behavior of stainless steel-zirconium alloy waste forms.

    SciTech Connect (OSTI)

    Abraham, D. P.

    1999-01-13

    Stainless steel-zirconium (SS-Zr) alloys are being considered as waste forms for the disposal of metallic waste generated during the electrometallurgical treatment of spent nuclear fuel. The baseline waste form for spent fuels from the EBR-II reactor is a stainless steel-15 wt.% zirconium (SS-15Zr) alloy. This article briefly reviews the microstructure of various SS-Zr waste form alloys and presents results of immersion corrosion and electrochemical corrosion tests performed on these alloys. The electrochemical tests show that the corrosion behavior of SS-Zr alloys is comparable to those of other alloys being considered for the Yucca Mountain geologic repository. The immersion tests demonstrate that the SS-Zr alloys are resistant to selective leaching of fission product elements and, hence, suitable as candidates for high-level nuclear waste forms.

  12. Technique to eliminate helium induced weld cracking in stainless steels

    SciTech Connect (OSTI)

    Chin-An Wang; Chin, B.A.; Grossbeck, M.L.

    1992-12-31

    Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials.

  13. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    SciTech Connect (OSTI)

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  14. Sensitization and IGSCC susceptibility prediction in stainless steel pipe weldments

    SciTech Connect (OSTI)

    Atteridge, D.G.; Simmons, J.W.; Li, Ming ); Bruemmer, S.M. )

    1991-11-01

    An analytical model, based on prediction of chromium depletion, has been developed for predicting thermomechanical effects on austenitic stainless steel intergranular stress corrosion cracking (IGSCC) susceptibility. Model development and validation is based on sensitization development analysis of over 30 Type 316 and 304 stainless steel heats. The data base included analysis of deformation effects on resultant sensitization development. Continuous Cooling sensitization behavior is examined and modelled with and without strain. Gas tungsten are (GTA) girth pipe weldments are also characterized by experimental measurements of heat affected zone (HAZ) temperatures, strains and sensitization during/after each pass; pass by pass thermal histories are also predicted. The model is then used to assess pipe chemistry changes on IGSCC resistance.

  15. Investigation of Laser Peening Effects on Hydrogen Charged Stainless Steels

    SciTech Connect (OSTI)

    Zaleski, T M

    2008-10-23

    Hydrogen-rich environments such as fuel cell reactors can exhibit damage caused by hydrogen permeation in the form of corrosion cracking by lowering tensile strength and decreasing material ductility. Coatings and liners have been investigated, but there were few shot-peening or laser peening studies referenced in the literature with respect to preventing hydrogen embrittlement. The surface compressive residual stress induced by laser peening had shown success in preventing stress corrosion cracking (SCC) for stainless steels in power plants. The question arose if the residual stresses induced by laser peening could delay the effects of hydrogen in a material. This study investigated the effect of laser peening on hydrogen penetration into metal alloys. Three areas were studied: laser peening, hydrogenation, and hydrogen detection. This study demonstrated that laser peening does not reduce the hydrogen permeation into a stainless steel surface nor does it prevent hydrogen embrittlement. The effect of laser peening to reduce hydrogen-assisted fatigue was unclear.

  16. Guidelines for Stretch Flanging Advanced High Strength Steels

    SciTech Connect (OSTI)

    Sriram, S.; Chintamani, J.

    2005-08-05

    Advanced High Strength Steels (AHSS) are currently being considered for use in closure and structural panels in the automotive industry because of their high potential for affordable weight reduction and improved performance. AHSS such as dual phase steels are currently being used in some vehicle platforms. From a manufacturing perspective, stretch flanging during stamping is an important deformation mode requiring careful consideration of geometry and the die process. This paper presents some geometric and process guidelines for stretch flanging AHSS. Hole expansion experiments were conducted to determine the failure limit for a sheared edge condition. Effects of punching clearance, prestrain and prior strain path on hole expansion were explored in these experiments. In addition, dynamic explicit FE calculations using LS-DYNA were also conducted for a typical stretch flange by varying some key geometric parameters. The experimental and FEA results were then analyzed to yield process and geometric guidelines to enable successful stretch flanging of AHSS.

  17. Monitoring microstructural evolution in irradiated steel with second harmonic generation

    SciTech Connect (OSTI)

    Matlack, Kathryn H.; Kim, Jin-Yeon; Jacobs, Laurence J.; Wall, James J.; Qu, Jianmin

    2015-03-31

    Material damage in structural components is driven by microstructural evolution that occurs at low length scales and begins early in component life. In metals, these microstructural features are known to cause measurable changes in the acoustic nonlinearity parameter. Physically, the interaction of a monochromatic ultrasonic wave with microstructural features such as dislocations, precipitates, and vacancies, generates a second harmonic wave that is proportional to the acoustic nonlinearity parameter. These nonlinear ultrasonic techniques thus have the capability to evaluate initial material damage, particularly before crack initiation and propagation occur. This paper discusses how the nonlinear ultrasonic technique of second harmonic generation can be used as a nondestructive evaluation tool to monitor microstructural changes in steel, focusing on characterizing neutron radiation embrittlement in nuclear reactor pressure vessel steels. Current experimental evidence and analytical models linking microstructural evolution with changes in the acoustic nonlinearity parameter are summarized.

  18. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    SciTech Connect (OSTI)

    Cao, Guoping; Yang, Yong

    2013-12-19

    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-matallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved, 1) To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug. 2) investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys. 3) Simulate the irradiation effects on the PWM weldments using ion irradiation.

  19. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect (OSTI)

    lister, tedd e; Mizia, Ronald E

    2007-05-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60C. The results show low corrosion rates for the test period

  20. Method of polishing nickel-base alloys and stainless steels

    DOE Patents [OSTI]

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  1. Optimization and testing results of Zr-bearing ferritic steels

    SciTech Connect (OSTI)

    Tan, Lizhen; Yang, Ying; Tyburska-Puschel, Beata; Sridharan, K.

    2014-09-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. Ferritic-martensitic (FM) steels are important structural materials for nuclear reactors due to their advantages over other applicable materials like austenitic stainless steels, notably their resistance to void swelling, low thermal expansion coefficients, and higher thermal conductivity. However, traditional FM steels exhibit a noticeable yield strength reduction at elevated temperatures above ~500°C, which limits their applications in advanced nuclear reactors which target operating temperatures at 650°C or higher. Although oxide-dispersion-strengthened (ODS) ferritic steels have shown excellent high-temperature performance, their extremely high cost, limited size and fabricability of products, as well as the great difficulty with welding and joining, have limited or precluded their commercial applications. Zirconium has shown many benefits to Fe-base alloys such as grain refinement, improved phase stability, and reduced radiation-induced segregation. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of a new generation of Zr-bearing ferritic alloys to be fabricated using conventional steelmaking practices, which have excellent radiation resistance and enhanced high-temperature creep performance greater than Grade 91.

  2. Manganese-stabilized austenitic stainless steels for fusion applications

    DOE Patents [OSTI]

    Klueh, Ronald L.; Maziasz, Philip J.

    1990-01-01

    An austenitic stainless steel that is comprised of Fe, Cr, Mn, C but no Ni or Nb and minimum N. To enhance strength and fabricability minor alloying additions of Ti, W, V, B and P are made. The resulting alloy is one that can be used in fusion reactor environments because the half-lives of the elements are sufficiently short to allow for handling and disposal.

  3. Monolithic torpedo bottle lining at Weirton Steel Corporation

    SciTech Connect (OSTI)

    Baker, R.; Griffith, E.

    1996-12-31

    In late 1992 and early 1993 Weirton Steel burned through three torpedo bottles in a three-month period. To determine the cause of the burn throughs, a thorough review of bottle maintenance practices was initiated. Upon identification of contributing factors, changes in operating practices were made. In an effort to increase bottle reliability, lining trials were initiated. Among the trials, a monolithic lining was installed and this paper will discuss results of the lining to date.

  4. Evaluation of steel furnace slags as cement additives

    SciTech Connect (OSTI)

    Tuefekci, M.; Demirbas, A.; Genc, H.

    1997-11-01

    Chemical and physical properties and strength development have been studied for six granulated steel furnace slags from the normal steelmaking process. This paper reports results of research performed to develop cement mixture proportions using these slags. The influence of slag proportions, specific surface, and water demand on compressive strength and bulk density of cement blends are presented in this paper. The different test results, which were compared with the Turkish Standards, in general, were found to be within the limits.

  5. METALLURGICAL EVALUATION OF CAST DUPLEX STAINLESS STEELS AND THEIR WELDMENTS

    Office of Scientific and Technical Information (OSTI)

    FINAL REPORT VOLUME 1 METALLURGICAL EVALUATION OF CAST DUPLEX STAINLESS STEELS AND THEIR WELDMENTS SUBMITTED TO U. S. DEPARTMENT OF ENERGY Award Number - DE-FC36-00 ID13975 OCTOBER 1, 2000 - SEPTEMBER 30, 2005 SONGQING WEN CARL D. LUNDIN GREG BATTEN MATERIALS JOINING GROUP MATERIALS SCIENCE AND ENGINEERING THE UNIVERSITY OF TENNESSEE, KNOXVILLE CARL D. LUNDIN PROFESSOR OF METALLURGY MATERIALS JOINING GROUP MATERIALS SCIENCE AND ENGINEERING THE UNIVERSITY OF TENNESSEE KNOXVILLE 37996-2200

  6. Attack polish for nickel-base alloys and stainless steels

    DOE Patents [OSTI]

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  7. Attack polish for nickel-base alloys and stainless steels

    DOE Patents [OSTI]

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  8. Wrought Cr--W--V bainitic/ferritic steel compositions

    DOE Patents [OSTI]

    Klueh, Ronald L.; Maziasz, Philip J.; Sikka, Vinod Kumar; Santella, Michael L.; Babu, Sudarsanam Suresh; Jawad, Maan H.

    2006-07-11

    A high-strength, high-toughness steel alloy includes, generally, about 2.5% to about 4% chromium, about 1.5% to about 3.5% tungsten, about 0.1% to about 0.5% vanadium, and about 0.05% to 0.25% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy is heated to an austenitizing temperature and then cooled to produce an austenite transformation product.

  9. TENSILE TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect (OSTI)

    Duncan, A; Thad Adams, T; Ps Lam, P

    2007-05-02

    An infrastructure of new and existing pipelines and systems will be required to carry and to deliver hydrogen as an alternative energy source under the hydrogen economy. Carbon and low alloy steels of moderate strength are currently used in hydrogen delivery systems as well as in the existing natural gas systems. It is critical to understand the material response of these standard pipeline materials when they are subjected to pressurized hydrogen environments. The methods and results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (10.34 MPa or 1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels.

  10. MECHANICAL TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect (OSTI)

    Duncan, A

    2006-05-11

    The methods and interim results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. The scope is carbon steels commonly used for natural gas pipelines in the United States that are candidates for hydrogen service in the hydrogen economy. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in 1500 psig hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test program will continue with tests to quantify the fracture behavior in terms of J-R curves for these materials at air and hydrogen pressure conditions.

  11. Processing and mechanical behavior of hypereutectoid steel wires

    SciTech Connect (OSTI)

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D.; Kim, D.K.

    1996-06-25

    Hypereutectoid steels have the potential for dramatically increasing the strength of wire used in tire cord and in other high strength wire applications. The basis for this possible breakthrough is the elimination of a brittle proeutectoid network that can form along grain boundaries if appropriate processing procedures and alloy additions are used. A review is made of work done by Japanese and other researchers on eutectoid and mildly hypereutectoid wires. A linear extrapolation of the tensile strength of fine wires predicts higher strengths at higher carbon contents. The influence of processing, alloy additions and carbon content in optimizing the strength, ductility and fracture behavior of hypereutectoid steels is presented. It is proposed that the tensile strength of pearlitic wires is dictated by the fracture strength of the carbide lamella at grain boundary locations in the carbide. Methods to improve the strength of carbide grain boundaries and to decrease the carbide plate thickness will contribute to enhancing the ultrahigh strength obtainable in hypereutectoid steel wires. 23 refs., 13 figs., 1 tab.

  12. Development of a thin steel strip casting process. Final report

    SciTech Connect (OSTI)

    Williams, R.S.

    1994-04-01

    This is a comprehensive effort to develop direct strip casting to the point where a pilot scale program for casting carbon steel strip could be initiated. All important aspects of the technology were being investigated, however the program was terminated early due to a change in the business strategy of the primary contractor, Armco Inc. (focus to be directed at specialty steels, not low carbon steel). At termination, the project was on target on all milestones and under budget. Major part was casting of strip at the experiment casting facility. A new caster, capable of producing direct cast strip of up to 12 in. wide in heats of 1000 and 3000 lb, was used. A total of 81 1000-1200 lb heats were cast as well as one test heat of 3000 lb. Most produced strip of from 0.016 to 0.085 in. thick. Process reliability was excellent for short casting times; quality was generally poor from modern hot strip mill standards, but the practices necessary for good surface quality were identified.

  13. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect (OSTI)

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  14. Laser beam surface melting of high alloy austenitic stainless steel

    SciTech Connect (OSTI)

    Woollin, P.

    1996-12-31

    The welding of high alloy austenitic stainless steels is generally accompanied by a substantial reduction in pitting corrosion resistance relative to the parent, due to microsegregation of Mo and Cr. This prevents the exploitation of the full potential of these steels. Processing to achieve remelting and rapid solidification offers a means of reducing microsegregation levels and improving corrosion resistance. Surface melting of parent UNS S31254 steel by laser beam has been demonstrated as a successful means of producing fine, as-solidified structures with pitting resistance similar to that of the parent, provided that an appropriate minimum beam travel speed is exceeded. The use of N{sub 2} laser trail gas increased the pitting resistance of the surface melted layer. Application of the technique to gas tungsten arc (GTA) melt runs has shown the ability to raise the pitting resistance significantly. Indeed, the use of optimized beam conditions, N{sub 2} trail gas and appropriate surface preparation prior to laser treatment increased the pitting resistance of GTA melt runs to a level approaching that of the parent material.

  15. Radiation effects in the stainless steel primary coolant supply adapter

    SciTech Connect (OSTI)

    Farrell, K.

    1995-09-01

    The primary coolant supply adapter (PCSA) is a flanged, cylindrical collar of 316NG stainless steel that is part of the primary pressure boundary of the Advanced Neutron Source. The radiation fluxes on the PCSA are dominated by thermal neutrons. During its intended 40-year service life, the PCSA will receive a thermal neutron fluence of 1.8 {times} 10{sup 26} m{sup {minus}2} in its upper sections at a temperature of <1OO{degree}C. The PCSA will suffer radiation damage, caused primarily by the interaction of thermal neutrons with the 14% nickel in the steel, which will generate helium by the sequential reactions {sup 58}Ni (n,y){sup 59}Ni (n,{alpha}){sup 56}Fe and will concurrently produce significant atomic displacements per atom (dpa) from the {sup 59}Ni (n,{alpha}){sup 56}Fe recoils. It is estimated that the helium concentration and total atomic displacements in the upper parts of the PCSA will be about 430 atomic parts per million and 1 dpa, respectively. From newly compiled trend curves of tensile properties and fracture toughness data versus atomic displacements for 316 steel, it is deduced that the irradiated PCSA will retain at least 20% uniform tensile elongation and a fracture toughness of more than 200 Mpa{radical}m, which are judged adequate to resist brittle failure. Tberefore, employment of a neutron shield around the PCSA is unnecessary.

  16. Chlorine induced corrosion of steels in fossil fuel power plants

    SciTech Connect (OSTI)

    Spiegel, M.; Grabke, H.J.

    1998-12-31

    The corrosion of steels in power plants (coal combustion, waste incineration) is mainly due to condensed chlorides in the ash deposited on the boiler tubes. These chlorides are stabilized by HCl in the combustion gas. In the case of coal as a fuel, chlorine is present as chloride minerals in the raw material which is converted to HCl during the combustion process. Corrosion of steels in chlorine containing environments occurs by the active oxidation mechanism, which is a self-sustaining accelerated oxidation process, catalyzed by chlorine. This study shows that solid chlorides react with the oxide scale of the steels to form chlorine, which initiates active oxidation. In order to prevent chlorine induced corrosion, the deposition of chlorides on the tubes within the coal ash must be avoided. This is possible by the presence of SO{sub 2}, which is present in the combustion gas, converting the chlorides to sulfates in the gas phase. The paper presents an example of a failure case in a coal fired plant in Germany. In this plant, chlorine induced corrosion was observed after effective removal of SO{sub 2} by additions of CaO. From thermodynamic calculations it can be shown that a certain amount of SO{sub 2} is necessary in order to avoid deposition of chlorides and to prevent corrosion.

  17. POLYETHERSULFONE COATING FOR MITIGATING CORROSION OF STEEL IN GEOTHERMAL ENVIRONMENT.

    SciTech Connect (OSTI)

    SUGAMA, T.

    2005-06-01

    Emphasis was directed toward evaluating the usefulness of a polyethersulfone (PES)-dissolved N-methyl pyrrolidone (NMP) solvent precursor as a low-temperature film-forming anti-corrosion coating for carbon steel in simulated geothermal environments at brine temperatures up to 300 C. A {approx} 75 {micro}m thick PES coating performed well in protecting the steel against corrosion in brine at 200 C. However, at {>=} 250 C, the PES underwent severe hydrothermal oxidation that caused the cleavage of sulfone- and ether-linkages, and the opening of phenyl rings. These, in turn, led to sulfone {yields} benzosulfonic acid and ether {yields} benzophenol-type oxidation derivative transformations, and the formation of carbonyl-attached open rings, thereby resulting in the incorporation of the functional groups, hydroxyl and carbonyl, into the coating. The presence of these functional groups raised concerns about the diminutions in water-shedding and water-repellent properties that are important properties of the anti-corrosion coatings; such changes were reflected in an enhancement of the magnitude of susceptibility of the coatings surfaces to moisture. Consequently, the disintegration of the PES structure by hydrothermal oxidation was detrimental to the maximum efficacy of the coating in protecting the steel against corrosion, allowing the corrosive electrolytes to infiltrate easily through it.

  18. Method of making multilayered titanium ceramic composites

    DOE Patents [OSTI]

    Fisher, G.T. II; Hansen, J.S.; Oden, L.L.; Turner, P.C.; Ochs, T.L.

    1998-08-25

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body followed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet. 3 figs.

  19. Method of making multilayered titanium ceramic composites

    DOE Patents [OSTI]

    Fisher, II, George T.; Hansen, Jeffrey S.; Oden, Laurance L.; Turner, Paul C.; Ochs, Thomas L.

    1998-01-01

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body follwed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet.

  20. Electrode structure and methods of making same

    DOE Patents [OSTI]

    Ruud, James Anthony; Browall, Kenneth Walter; Rehg, Timothy Joseph; Renou, Stephane; Striker, Todd-Michael

    2010-04-06

    A method of making an electrode structure is provided. The method includes disposing an electrocatalytic material on an electrode, applying heat to the electrocatalytic material to form a volatile oxide of the electrocatalytic material, and applying a voltage to the electrode to reduce the volatile oxide to provide a number of nano-sized electrocatalytic particles on or proximate to a triple phase boundary, where the number of nano-sized electrocatalytic particles is greater on or proximate to the triple phase boundary than in an area that is not on or proximate to the triple phase boundary, and where the triple phase boundary is disposed on the electrode.

  1. Method of making multilayered titanium ceramic composites

    DOE Patents [OSTI]

    Fisher, George T., II; Hansen; Jeffrey S.; Oden; Laurance L.; Turner; Paul C.; Ochs; Thomas L.

    1998-08-25

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body follwed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet.

  2. GLASS COMPOSITION AND PROCESS OF MAKING

    DOE Patents [OSTI]

    Bishay, A.M.

    1962-09-01

    Glass compositions are described which are suitable for scintillators of thermal-neutron counters. The glass consists of from 70 to 75 mole% of B/sub 2/O/ sub 3/, from 7 to 9 mole% of Ce/sub 2/O/sub 3/, and from 23 to 16 mole% of Al/sub 2/O/sub 3/ plus Na/sub 2 /O in a mole ratio of 1 to 1.5. The process of making the glass from cerous oxalate, ammonium pentaborate, sodium carbonate, and hydrated alumina in a nonoxidizing atmosphere at 1400-1500 deg C is given. (AEC)

  3. Process for making structure for a MCFC

    DOE Patents [OSTI]

    Pasco, Wayne D. (Scotia, NY); Arendt, Ronald H. (Schenectady, NY)

    1986-01-01

    A process of making a porous carbonate-containing structure for use in a molten carbonate fuel cell, wherein a suitable porous structure is prepared having disposed therein a metal salt selected from the alkali metals and the alkaline earth metals or mixtures thereof with at least a portion of the salt being a monobasic organic acid salt. The monobasic acid salt is converted to the carbonate in situ by heating in the presence of oxygen. Both electrode and electrolyte structures can be prepared. Formic acid is preferred.

  4. Process of making structure for a MCFC

    DOE Patents [OSTI]

    Pasco, W.D.; Arendt, R.H.

    1985-04-03

    A process of making a porous carbonate-containing structure for use in a molten carbonate fuel cell is disclosed, wherein a suitable porous structure is prepared having disposed therein a metal salt selected from the alkali metals and the alkaline earth metals or mixtures thereof with at least a portion of the salt being a monobasic organic acid salt. The monobasic acid salt is converted to the carbonate in situ by heating in the presence of oxygen. Both electrode and electrolyte structures can be prepared. Formic acid is preferred.

  5. Method of making a scintillator waveguide

    DOE Patents [OSTI]

    Bliss, Mary; Craig, Richard A.; Reeder, Paul L.

    2000-01-01

    The present invention is an apparatus for detecting ionizing radiation, having: a waveguide having a first end and a second end, the waveguide formed of a scintillator material wherein the therapeutic ionizing radiation isotropically generates scintillation light signals within the waveguide. This apparatus provides a measure of radiation dose. The apparatus may be modified to permit making a measure of location of radiation dose. Specifically, the scintillation material is segmented into a plurality of segments; and a connecting cable for each of the plurality of segments is used for conducting scintillation signals to a scintillation detector.

  6. Method of making thermally removable epoxies

    DOE Patents [OSTI]

    Loy, Douglas A.; Wheeler, David R.; Russick, Edward M.; McElhanon, James R.; Saunders, Randall S.

    2002-01-01

    A method of making a thermally-removable epoxy by mixing a bis(maleimide) compound to a monomeric furan compound containing an oxirane group to form a di-epoxy mixture and then adding a curing agent at temperatures from approximately room temperature to less than approximately 90.degree. C. to form a thermally-removable epoxy. The thermally-removable epoxy can be easily removed within approximately an hour by heating to temperatures greater than approximately 90.degree. C. in a polar solvent. The epoxy material can be used in protecting electronic components that may require subsequent removal of the solid material for component repair, modification or quality control.

  7. Method for making an energetic material

    DOE Patents [OSTI]

    Fox, Robert V [Idaho Falls, ID

    2008-03-18

    A method for making trinitrotoluene is described, and which includes the steps of providing a source of aqueous nitric acid having a concentration of less than about 95% by weight; mixing a surfactant with the source of aqueous nitric acid so as to dehydrate the aqueous nitric acid to produce a source of nitronium ions; providing a supercritical carbon dioxide environment; providing a source of an organic material to be nitrated to the supercritical carbon dioxide environment; and controllably mixing the source or nitronium ions with the supercritical carbon dioxide environment to nitrate the organic material and produce trinitrotoluene.

  8. Method of making thermally removable adhesives

    DOE Patents [OSTI]

    Aubert, James H.

    2004-11-30

    A method of making a thermally-removable adhesive is provided where a bismaleimide compound, a monomeric furan compound, containing an oxirane group an amine curative are mixed together at an elevated temperature of greater than approximately 90.degree. C. to form a homogeneous solution, which, when cooled to less than approximately 70.degree. C., simultaneously initiates a Diels-Alder reaction between the furan and the bismaleimide and a epoxy curing reaction between the amine curative and the oxirane group to form a thermally-removable adhesive. Subsequent heating to a temperature greater than approximately 100.degree. C. causes the adhesive to melt and allows separation of adhered pieces.

  9. Irradiation effects in low-alloy reactor pressure vessel steels (Heavy-Section Steel Technology Program Series 4 and 5)

    SciTech Connect (OSTI)

    Berggren, R.G.; McGowan, J.J.; Menke, B.H.; Nanstad, R.K.; Thoms, K.R.

    1984-01-01

    Multiple testing is done at two laboratories of typical nuclear pressure vessel materials (both irradiated and unirradiated) and statistical analyses of the test results. Multiple tests are conducted at each of several test temperatures for each material, standard deviations are determined, and results from the two laboratories are compared. The Fourth Heavy-Section Steel Technology (HSST) Irradiation Series, almost completed, was aimed at elastic-plastic and fully plastic fracture toughness of low-copper weldments (current practice welds). A typical nuclear pressure vessel plate steel was included for statistical purposes. The Fifth HSST Irradiation Series, now in progress, is aimed at determining the shape of the K/sub IR/ curve after significant radiation-induced shift of the transition temperatures. This series includes irradiated test specimens of thicknesses up to 100 mm and weldment compositions typical of early nuclear power reactor pressure vessel welds.

  10. Creep resistant, precipitation-dispersion-strengthened, martensitic stainless steel and method thereof

    DOE Patents [OSTI]

    Buck, R.F.

    1994-05-10

    An iron-based, corrosion-resistant, precipitation strengthened, martensitic steel essentially free of delta ferrite for use at high temperatures has a nominal composition of 0.05--0.1 C, 8--12 Cr, 1--5 Co, 0.5--2.0 Ni, 0.41--1.0 Mo, 0.1--0.5 Ti, and the balance iron. This steel is different from other corrosion-resistant martensitic steels because its microstructure consists of a uniform dispersion of fine particles, which are very closely spaced, and which do not coarsen at high temperatures. Thus at high temperatures this steel combines the excellent creep strength of dispersion-strengthened steels, with the ease of fabricability afforded by precipitation hardenable steels. 2 figures.

  11. Creep resistant, precipitation-dispersion-strengthened, martensitic stainless steel and method thereof

    DOE Patents [OSTI]

    Buck, Robert F.

    1994-01-01

    An iron-based, corrosion-resistant, precipitation strengthened, martensitic steel essentially free of delta ferrite for use at high temperatures has a nominal composition of 0.05-0.1 C, 8-12 Cr, 1-5 Co, 0.5-2.0 Ni, 0.41-1.0 Mo, 0.1-0.5 Ti, and the balance iron. This steel is different from other corrosion-resistant martensitic steels because its microstructure consists of a uniform dispersion of fine particles, which are very closely spaced, and which do not coarsen at high temperatures. Thus at high temperatures this steel combines the excellent creep strength of dispersion-strengthened steels, with the ease of fabricability afforded by precipitation hardenable steels.

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    Office of Environmental Management (EM)

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    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

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    Office of Environmental Management (EM)

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    Open Energy Info (EERE)

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    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Making Evaluations Work for Your Program: Tips for Success Making Evaluations Work for Your Program: Tips for Success Better Buildings Residential Network Data & Evaluations Peer ...

  8. "PBS NEWSHOUR" covers new technique that may make solar panel...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    covers new technique that may make solar panel production less expensive "PBS NEWSHOUR" covers new technique that may make solar panel production less expensive Scientists have ...

  9. What Makes Science, Science? Research, Shared Effort ... & A...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Makes Science, Science? Research, Shared Effort ... & A New Office of Science Website What Makes Science, Science? Research, Shared Effort ... & A New Office of Science Website ...

  10. Steelmaker Matches Recovery Act Funds to Save Energy & Reduce Steel

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Production Costs | Department of Energy Steelmaker Matches Recovery Act Funds to Save Energy & Reduce Steel Production Costs Steelmaker Matches Recovery Act Funds to Save Energy & Reduce Steel Production Costs March 17, 2014 - 2:24pm Addthis Steelmaker Matches Recovery Act Funds to Save Energy & Reduce Steel Production Costs One-page factsheet describing how ArcelorMittal Indiana Harbor Energy Recovery & Reuse 504 Boiler was constructed and installed with DOE Recovery Act

  11. Method to Improve Steel Creep Strength by Alloy Design and Heat Treatment -

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Energy Innovation Portal Advanced Materials Advanced Materials Find More Like This Return to Search Method to Improve Steel Creep Strength by Alloy Design and Heat Treatment National Energy Technology Laboratory Contact NETL About This Technology Publications: PDF Document Publication PON-13-003-improve-steel-creep-strength.pdf (265 KB) Technology Marketing Summary The current invention describes a steel formulation and manufacturing approach that produces USC creep capable, high Cr

  12. DOE - Office of Legacy Management -- Birdsboro Steel and Foundry Co - PA 31

    Office of Legacy Management (LM)

    Birdsboro Steel and Foundry Co - PA 31 FUSRAP Considered Sites Site: Birdsboro Steel and Foundry Co. (PA.31 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: Birdsboro Steel Foundry & Machine Company PA.31-1 Location: Birdsboro , Pennsylvania PA.31-1 Evaluation Year: 1987 PA.31-2 Site Operations: Designed and developed metal fabrication facilities installed at the AEC Feed Materials Production Center at Fernald, Ohio; no information on metal

  13. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOE Patents [OSTI]

    Park, Jong-Hee (Clarendon Hills, IL); Natesan, Krishnamurti (Naperville, IL); Rink, David L. (Mokena, IL)

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  14. Webinar January 12: Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement

    Broader source: Energy.gov [DOE]

    The Energy Department will present a live webinar titled "Assessing Steel Pipeline and Weld Susceptibility to Hydrogen Embrittlement” on Tuesday, January 12, from 12 to 1 p.m. EST. This webinar will discuss the breadth of testing performed at Sandia National Laboratories focused on the effects of hydrogen gas on steel pipelines and welds, and demonstrate how measured fatigue crack growth laws can be applied to calculate minimum wall thickness needed for steel hydrogen pipelines.

  15. Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Advanced High Strength Steel Manufacturing, Draft Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft Bandwidth Study U.S. Advanced High Strength Steel Manufacturing, Draft Energy bandwidth studies can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities in manufacturing. This bandwidth study is one of a series of six energy bandwidth studies on manufacturing lightweight structural materials.

  16. Results of charpy V-notch impact testing of structural steel...

    Office of Scientific and Technical Information (OSTI)

    MATERIALS SCIENCE; FERRITIC STEELS; PHYSICAL RADIATION EFFECTS; TENSILE PROPERTIES; IRRADIATION; CHARPY TEST A capsule containing Charpy V-notch (CVN) and mini-tensile specimens...

  17. Structural integrity assessment of type 201LN stainless steel cryogenic pressure vessels

    SciTech Connect (OSTI)

    Rana, M.D.; Zawierucha, R.

    1995-12-01

    The ASME Boiler and Pressure Vessel Code Committee approved the Code Case 2123 in 1992 which allows the use of Type 201LN stainless steel in the construction of ASME Section VIII, Division 1 and Division 2 pressure vessels for -320{degrees}F applications. Type 201LN stainless steel is a nitrogen strengthened modified version of ASTM A240, Type 201 stainless steel with a restricted chemistry. The Code allowable design stresses for Type 201LN for Division 1 vessels are approximately 27% higher than Type 304 stainless steel and equal to that of the 5 Ni and 9 Ni steels. This paper discusses the important features of the Code Case 2123 and the structural integrity assessment of Type 201LN stainless steel cryogenic vessels. Tensile, Charpy-V-notch and fracture properties have been obtained on several heats of this steel including weldments. A linear-elastic fracture mechanics analysis has been conducted to assess the expected fracture mode and the fracture-critical crack sizes. The results have been compared with Type 304 stainless steel, 5 Ni and 9 Ni steel vessels.

  18. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    SciTech Connect (OSTI)

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  19. Compressed Air System Upgrade Generates Significant Energy Savings at a Steel Mill

    SciTech Connect (OSTI)

    2010-06-25

    In 1996, U.S. Steel completed a project in which the main compressed air system at their Edgar Thomson plant in Braddock, Pennsylvania was overhauled.

  20. Method of producing titanium-modified austenitic steel having improved swelling resistance

    DOE Patents [OSTI]

    Megusar, Janez; Grant, Nicholas J.

    1989-01-01

    A process for improving the swelling resistance of a titanium-modified austenitic stainless steel that involves a combination of rapid solidification and dynamic compaction techniques.

  1. Iron and Steel Sector (NAICS 3311 and 3312) Energy and GHG Combustion Emissions Profile, November 2012

    Energy Savers [EERE]

    99 2.6 IRON AND STEEL SECTOR (NAICS 3311, 3312) 2.6.1. Overview of the Iron and Steel Manufacturing Sector The iron and steel sector is an essential part of the U.S. manufacturing sector, providing the necessary raw material for the extensive industrial supply chain. U.S. infrastructure is heavily reliant on the U.S. iron and steel sector, as it provides the foundation for construction (bridges, buildings), transportation systems (railroads, cars, trucks), utility systems (municipal water

  2. Secretary Moniz Joins President Obama in Visit to Cleveland High-Strength Steel Factory

    Broader source: Energy.gov [DOE]

    Secretary Moniz and President Obama toured a high-strength steel plant in Cleveland, Ohio where the President spoke about manufacturing, the economy, renewable energy and energy efficiency.

  3. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    SciTech Connect (OSTI)

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  4. Climate Information Needs for Financial Decision Making

    SciTech Connect (OSTI)

    Higgins, Paul

    2013-11-19

    Climate Information Needs for Financial Decision Making (Final Report) This Department of Energy workshop award (grant #DE-SC0008480) provided primary support for the American Meteorological Society’s study on climate information needs for financial decision making. The goal of this study was to help advance societal decision making by examining the implications of climate variability and change on near-term financial investments. We explored four key topics: 1) the conditions and criteria that influence returns on investment of major financial decisions, 2) the climate sensitivity of financial decisions, 3) climate information needs of financial decision makers, and 4) potential new mechanisms to promote collaboration between scientists and financial decision makers. Better understanding of these four topics will help scientists provide the most useful information and enable financial decision makers to use scientific information most effectively. As a result, this study will enable leaders in business and government to make well-informed choices that help maximize long-term economic success and social wellbeing in the United States The outcomes of the study include a workshop, which brought together leaders from the scientific and financial decision making communities, a publication of the study report, and a public briefing of the results to the policy community. In addition, we will present the results to the scientific community at the AMS Annual Meeting in February, 2014. The study results were covered well by the media including Bloomberg News and E&E News. Upon request, we also briefed the Office of Science Technology Policy (OSTP) and the Council on Environmental Quality (CEQ) on the outcomes. We presented the results to the policy community through a public briefing in December on Capitol Hill. The full report is publicly available at www.ametsoc.org/cin. Summary of Key Findings The United States invests roughly $1.5 trillion U.S. dollars (USD) in capital assets each year across the public and private sectors (Orszag 2008; United States Census Bureau 2013). Extreme weather events create and exacerbate risks to these financial investments by contributing to: • Direct physical impacts on the investments themselves • Degradation of critical supporting infrastructure • Changes in the availability of key natural resources • Changes to workforce availability or capacity • Changes in the customer base • Supply chain disruptions • Legal liability • Shifts in the regulatory environment • Reductions in credit ratings Even small changes in weather can impact operations in critical economic sectors. As a result, maximizing returns on financial investments depends on accurately understanding and effectively accounting for these risks. Climate variability and change can either exacerbate existing risks or cause new sources of risk to emerge. Managing these risks most effectively will depend on scientific advances and increases in the capacity of financial decision makers to use the scientific knowledge that results. Barriers to using climate information must also be overcome. This study proposes three predefined levels of certainty for communicating about weather and climate risks: 1) possible (i.e., unknown likelihood or less than 50% chance of occurrence), 2) probable (greater than 50% chance of occurrence), and 3) effectively certain (at least 95% chance of occurrence). For example, it is effectively certain that a change in climate will alter weather patterns. It is probable that climate warming will cause increases in the intensity of some extreme events. It is possible that climate change will cause major and widespread disruptions to key planetary life-support services. Key recommendations of this study: 1) Identify climate-related risks and opportunities for financial decision making. 2) Create a framework to translate scientific information in clear and actionable terms for financial decision makers. 3) Analyze existing climate assessments and translate projected impacts into possible, probable, and effectively certain impacts. 4) Improve climate projections with respect to precipitation (timing, amount, and intensity), extreme events, and tails of probability distributions (i.e., low-probability but high-consequence events). 5) Increase spatial resolution of climate projections in order to provide climate information at the scale most relevant to financial investments. 6) Improve projections of the societal consequences of climate impacts through integrated assessments of physical, natural, and social sciences. 7) Create a user-friendly information repository and portal that provides easy access to information relevant to financial decision making. 8) Create and maintain opportunities to bring together financial decision makers, scientists, and service providers. Near-term financial decisions have long-term implications for the United States’ social and economic well-being that depend, in part, on climate variability and change. Investments will be most successful, and will advance the interests of society most effectively, if they are grounded in the best available knowledge & understanding.

  5. Triphasic Composite And Method Of Making Same

    DOE Patents [OSTI]

    Kear, Bernard H.; Sadangi, Rajendra K.; McCandlish, Larry E.; Voronov, Oleg

    2000-07-18

    A method for fabricating a triphasic composite such as a WC/Co/diamond composite with a high volume fraction of diamond in a WC/Co matrix. The method involves sintering of a WC/Co powder compact to develop a porous preform, which displays some rigidity and strength, infiltrating the porous preform with a controlled distribution of carbon, and high pressure/high temperature treatment of the carbon-containing WC/Co preform to transform the carbon to diamond. The distribution of diamond in the composite can be functionally graded to provide a WC/Co core and a diamond-enriched surface, wherein all three phases form an interconnected structure in three dimensions. Such a tricontinuous structure combines high strength and toughness with superior wear resistance, making it attractive for applications in machine tools and drill bits.

  6. Cesium titanium silicate and method of making

    DOE Patents [OSTI]

    Balmer, M.L.

    1997-01-07

    The invention is the new material, a ternary compound of cesium, silica, and titania, together with a method of making the ternary compound, cesium titanium silicate pollucite. More specifically, the invention is Cs{sub 2}Ti{sub 2}Si{sub 4}O{sub 13} pollucite which is a new crystalline phase representing a novel class of Ti-containing zeolites. Compositions contain relatively high Cs{sub 2}O and TiO{sub 2} loadings and are durable glass and ceramic materials. The amount of TiO{sub 2} and Cs{sub 2} that can be incorporated into these glasses and crystalline ceramics far exceeds the limits set for the borosilicate high level waste glass. 10 figs.

  7. Cesium titanium silicate and method of making

    DOE Patents [OSTI]

    Balmer, Mari L.

    1997-01-01

    The invention is the new material, a ternary compound of cesium, silica, and titania, together with a method of making the ternary compound, cesium titanium silicate pollucite. More specifically, the invention is Cs.sub.2 Ti.sub.2 Si.sub.4 O.sub.13 pollucite which is a new crystalline phase representing a novel class of Ti-containing zeolites. Compositions contain relatively high Cs.sub.2 O and TiO.sub.2 loadings and are durable glass and ceramic materials. The amount of TiO.sub.2 and Cs.sub.2 that can be incorporated into these glasses and crystalline ceramics far exceeds the limits set for the borosilicate high level waste glass.

  8. Method for making thin polypropylene film

    DOE Patents [OSTI]

    Behymer, R.D.; Scholten, J.A.

    1985-11-21

    An economical method is provided for making uniform thickness polypropylene film as thin as 100 Angstroms. A solution of polypropylene dissolved in xylene is formed by mixing granular polypropylene and xylene together in a flask at an elevated temperature. A substrate, such as a glass plate or microscope slide is immersed in the solution. When the glass plate is withdrawn from the solution at a uniform rate, a thin polypropylene film forms on a flat surface area of the glass plate as the result of xylene evaporation. The actual thickness of the polypropylene film is functional of the polypropylene in xylene solution concentration, and the particular withdrawal rate of the glass plate from the solution. After formation, the thin polypropylene film is floated from the glass plate onto the surface of water, from which it is picked up with a wire hoop.

  9. Nanocomposite and method of making thereof

    DOE Patents [OSTI]

    Tangirala, Ravisubhash; Milliron, Delia J.; Llordes, Anna

    2016-03-15

    An embodiment of an inorganic nanocomposite includes a nanoparticle phase and a matrix phase. The nanoparticle phase includes nanoparticles that are arranged in a repeating structure. In an embodiment, the nanoparticles have a spherical or pseudo-spherical shape and are incompatible with hydrazine. In another embodiment, the nanoparticles have neither a spherical nor pseudo-spherical shape. The matrix phase lies between the nanoparticles of the nanoparticle phase. An embodiment of a method of making an inorganic nanocomposite of the present invention includes forming a nanoparticle superlattice on a substrate. The nanoparticle superlattice includes nanoparticles. Each nanoparticle has organic ligands attached to a surface of the nanoparticle. The organic ligands separate adjacent nanoparticles within the nanoparticle superlattice. The method also includes forming a solution that includes an inorganic precursor. The nanoparticle superlattice is placed in the solution for a sufficient time for the inorganic precursor to replace the organic ligands.

  10. Methods of making membrane electrode assemblies

    DOE Patents [OSTI]

    Kim, Yu Seung; Lee, Kwan -Soo; Rockward, Tommy Q. T.

    2015-07-28

    Method of making a membrane electrode assembly comprising: providing a membrane comprising a perfluorinated sulfonic acid; providing a first transfer substrate; applying to a surface of the first transfer substrate a first ink, said first ink comprising an ionomer and a catalyst; applying to the first ink a suitable non-aqueous swelling agent; forming an assembly comprising: the membrane; and the first transfer substrate, wherein the surface of the first transfer substrate comprising the first ink and the non-aqueous swelling agent is disposed upon one surface of the membrane; and heating the assembly at a temperature of 150.degree. C. or less and at a pressure of from about 250 kPa to about 3000 kPa or less for a time suitable to allow substantially complete transfer of the first ink and the second ink to the membrane; and cooling the assembly to room temperature and removing the first transfer substrate and the second transfer substrate.

  11. Method of making a functionally graded material

    DOE Patents [OSTI]

    Lauf, Robert J.; Menchhofer, Paul A.; Walls, Claudia A.; Moorhead, Arthur J.

    2002-01-01

    A gelcasting method of making an internally graded article alternatively includes the steps of: preparing a slurry including a least two different phases suspended in a gelcasting solution, the phases characterized by having different settling characteristics; casting the slurry into a mold having a selected shape; allowing the slurry to stand for a sufficient period of time to permit desired gravitational fractionation in order to achieve a vertical compositional gradient in the molded slurry; gelling the slurry to form a solid gel while preserving the vertical compositional gradient in the molded slurry; drying the gel to form a dried green body; and sintering the dry green body to form a solid object, at least one property thereof varying along the vertical direction because of the compositional gradient in the molded slurry.

  12. Method for making an electrochemical cell

    DOE Patents [OSTI]

    Bates, J.B.; Dudney, N.J.

    1996-10-22

    Described is a thin-film battery, especially a thin-film microbattery, and a method for making the same, having application as a backup or primary integrated power source for electronic devices. The battery includes a novel electrolyte which is electrochemically stable and does not react with the lithium anode and a novel vanadium oxide cathode. Configured as a microbattery, the battery can be fabricated directly onto a semiconductor chip, onto the semiconductor die or onto any portion of the chip carrier. The battery can be fabricated to any specified size or shape to meet the requirements of a particular application. The battery is fabricated of solid state materials and is capable of operation between {minus}15 C and 150 C. 9 figs.

  13. Method for making an electrochemical cell

    DOE Patents [OSTI]

    Bates, John B.; Dudney, Nancy J.

    1996-01-01

    Described is a thin-film battery, especially a thin-film microbattery, and a method for making same having application as a backup or primary integrated power source for electronic devices. The battery includes a novel electrolyte which is electrochemically stable and does not react with the lithium anode and a novel vanadium oxide cathode Configured as a microbattery, the battery can be fabricated directly onto a semiconductor chip, onto the semiconductor die or onto any portion of the chip carrier. The battery can be fabricated to any specified size or shape to meet the requirements of a particular application. The battery is fabricated of solid state materials and is capable of operation between -15.degree. C. and 150.degree. C.

  14. Cermets and method for making same

    DOE Patents [OSTI]

    Aaron, W. Scott; Kinser, Donald L.; Quinby, Thomas C.

    1983-01-01

    The present invention is directed to a method for making a wide variety of general-purpose cermets and for radioactive waste disposal from ceramic powders prepared from urea-dispersed solutions containing various metal values. The powders are formed into a compact and subjected to a rapid temperature increase in a reducing atmosphere. During this reduction, one or more of the more readily reducible oxides in the compact is reduced to a selected substoichiometric state at a temperature below the eutectic phase for that particular oxide or oxides and then raised to a temperature greater than the eutectic temperature to provide a liquid phase in the compact prior to the reduction of the liquid phase forming oxide to solid metal. This liquid phase forms at a temperature below the melting temperature of the metal and bonds together the remaining particulates in the cermet to form a solid polycrystalline cermet.

  15. Metal hydride composition and method of making

    DOE Patents [OSTI]

    Congdon, James W.

    1995-01-01

    A dimensionally stable hydride composition and a method for making such a composition. The composition is made by forming particles of a metal hydride into porous granules, mixing the granules with a matrix material, forming the mixture into pellets, and sintering the pellets in the absence of oxygen. The ratio of matrix material to hydride is preferably between approximately 2:1 and 4:1 by volume. The porous structure of the granules accommodates the expansion that occurs when the metal hydride particles absorb hydrogen. The porous matrix allows the flow of hydrogen therethrough to contact the hydride particles, yet supports the granules and contains the hydride fines that result from repeated absorption/desorption cycles.

  16. Revenue-stability-target rate making

    SciTech Connect (OSTI)

    Chernick, P.L.

    1983-02-17

    The commonly used rate-making approaches necessarily base themselves on assumptions, vital to their success, about future levels of utility aservice sales. But since sales are a function of random variables beyond the control of the utility as well as actions by the utility itself, the resulting rates fail to protect the utility's revenue stream and its realized rate of return. This article proposes an alternative approach which would decouple utility revenues from sales, thus stabilizing revenue streams with respect to sales fluctuations and rate design changes. Among the benefits would be a lower cost of capital for the utility, as well as decreased utility resistance to conservation by consumers and to efficient rate design.

  17. Process for making silver metal filaments

    DOE Patents [OSTI]

    Bamberger, Carlos E.

    1997-01-01

    A process for making silver metal particles from silver salt particles having the same morphology. Precursor silver salt particles selected from the group consisting of silver acetate and silver sulfide having a selected morphology are contained in a reactor vessel having means for supporting the particles in an air suspension to prevent the agglomeration of the particles. Air is flowed through the reactor vessel at a flow rate sufficient to suspend the particles in the reactor vessel. The suspended precursor silver salt particles are heated to a processing temperature and at a heating rate below which the physical deterioration of the suspended precursor silver salt particles takes place. The suspended precursor silver salt particles are maintained at the processing temperature for a period of time sufficient to convert the particles into silver metal particles having the same morphology as the precursor silver salt particles.

  18. Production method for making rare earth compounds

    DOE Patents [OSTI]

    McCallum, R.W.; Ellis, T.W.; Dennis, K.W.; Hofer, R.J.; Branagan, D.J.

    1997-11-25

    A method of making a rare earth compound, such as a earth-transition metal permanent magnet compound, without the need for producing rare earth metal as a process step, comprises carbothermically reacting a rare earth oxide to form a rare earth carbide and heating the rare earth carbide, a compound-forming reactant (e.g., a transition metal and optional boron), and a carbide-forming element (e.g., a refractory metal) that forms a carbide that is more thermodynamically favorable than the rare earth carbide whereby the rare earth compound (e.g., Nd{sub 2}Fe{sub 14}B or LaNi{sub 5}) and a carbide of the carbide-forming element are formed.

  19. Production method for making rare earth compounds

    DOE Patents [OSTI]

    McCallum, R. William; Ellis, Timothy W.; Dennis, Kevin W.; Hofer, Robert J.; Branagan, Daniel J.

    1997-11-25

    A method of making a rare earth compound, such as a earth-transition metal permanent magnet compound, without the need for producing rare earth metal as a process step, comprises carbothermically reacting a rare earth oxide to form a rare earth carbide and heating the rare earth carbide, a compound-forming reactant (e.g. a transition metal and optional boron), and a carbide-forming element (e.g. a refractory metal) that forms a carbide that is more thermodynamically favorable than the rare earth carbide whereby the rare earth compound (e.g. Nd.sub.2 Fe.sub.14 B or LaNi.sub.5) and a carbide of the carbide-forming element are formed.

  20. Method of making thermally removable polyurethanes

    DOE Patents [OSTI]

    Loy, Douglas A.; Wheeler, David R.; McElhanon, James R.; Saunders, Randall S.; Durbin-Voss, Marvie Lou

    2002-01-01

    A method of making a thermally-removable polyurethane material by heating a mixture of a maleimide compound and a furan compound, and introducing alcohol and isocyanate functional groups, where the alcohol group and the isocyanate group reacts to form the urethane linkages and the furan compound and the maleimide compound react to form the thermally weak Diels-Alder adducts that are incorporated into the backbone of the urethane linkages during the formation of the polyurethane material at temperatures from above room temperature to less than approximately 90.degree. C. The polyurethane material can be easily removed within approximately an hour by heating to temperatures greater than approximately 90.degree. C. in a polar solvent. The polyurethane material can be used in protecting electronic components that may require subsequent removal of the solid material for component repair, modification or quality control.