Sample records for glass metal casting

  1. Clean Metal Casting

    SciTech Connect (OSTI)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05T23:59:59.000Z

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  2. Mechanical Properties of Bulk Metallic Glasses and Composites

    E-Print Network [OSTI]

    Lee, M.L.

    We have studied the mechanical properties of monolithic bulk metallic glasses and composite in the La based alloys. La???yAl??(Cu, Ni)y (y=24 to 32) alloy systems was used to cast the ...

  3. Nuclear-waste encapsulation by metal-matrix casting

    SciTech Connect (OSTI)

    Nelson, R.G.; Nesbitt, J.F.; Slate, S.C.

    1981-05-01T23:59:59.000Z

    Several encapsulation casting processes are described that were developed or used at the Pacific Northwest Laboratory to embed simulated high-level wastes of two different forms (glass marbles and ceramic pellets) in metal matrices. Preliminary evaluations of these casting processes and the products are presented. Demonstrations have shown that 5- to 10-mm-dia glass marbles can be encapsulated on an engineering scale with lead or lead alloys by gravity or vacuum processes. Marbles approx. 12 mm in dia were successfully encapsulated in a lead alloy on a production scale. Also, 4- to 9-mm-dia ceramic pellets in containers of various sizes were completely penetrated and the individual pellets encased with aluminum-12 wt % silicon alloy by vacuum processes. Indications are that of the casting processes tested, aluminum 12 wt % silicon alloy vacuum-cast around ceramic pellets had the highest degree of infiltration or coverage of pellet surfaces.

  4. ITP Metal Casting: Energy and Environmental Profile of the U...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    and Environmental Profile of the U.S. Metal casting Industry ITP Metal Casting: Energy and Environmental Profile of the U.S. Metal casting Industry profile.pdf More Documents &...

  5. ITP Metal Casting: Advanced Melting Technologies: Energy Saving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry ITP Metal Casting: Advanced Melting Technologies: Energy Saving Concepts and...

  6. ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Metal Casting: Corrosion Testing Practices - High Alloy Corrosion Program ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion Program lehighfs.pdf More Documents...

  7. Horizontal electromagnetic casting of thin metal sheets

    DOE Patents [OSTI]

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1987-01-01T23:59:59.000Z

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  8. Horizontal electromagnetic casting of thin metal sheets

    DOE Patents [OSTI]

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1988-01-01T23:59:59.000Z

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  9. ITP Metal Casting: Implementation of Metal Casting Best Practices |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009casting Industry

  10. Quinary metallic glass alloys

    DOE Patents [OSTI]

    Lin, Xianghong (Pasadena, CA); Johnson, William L. (Pasadena, CA)

    1998-01-01T23:59:59.000Z

    At least quinary alloys form metallic glass upon cooling below the glass transition temperature at a rate less than 10.sup.3 K/s. Such alloys comprise zirconium and/or hafnium in the range of 45 to 65 atomic percent, titanium and/or niobium in the range of 4 to 7.5 atomic percent, and aluminum and/or zinc in the range of 5 to 15 atomic percent. The balance of the alloy compositions comprise copper, iron, and cobalt and/or nickel. The composition is constrained such that the atomic percentage of iron is less than 10 percent. Further, the ratio of copper to nickel and/or cobalt is in the range of from 1:2 to 2:1. The alloy composition formula is: (Zr,Hf).sub.a (Al,Zn).sub.b (Ti,Nb).sub.c (Cu.sub.x Fe.sub.y (Ni,Co).sub.z).sub.d wherein the constraints upon the formula are: a ranges from 45 to 65 atomic percent, b ranges from 5 to 15 atomic percent, c ranges from 4 to 7.5 atomic percent, d comprises the balance, d.multidot.y is less than 10 atomic percent, and x/z ranges from 0.5 to 2.

  11. Quinary metallic glass alloys

    DOE Patents [OSTI]

    Lin, X.; Johnson, W.L.

    1998-04-07T23:59:59.000Z

    At least quinary alloys form metallic glass upon cooling below the glass transition temperature at a rate less than 10{sup 3}K/s. Such alloys comprise zirconium and/or hafnium in the range of 45 to 65 atomic percent, titanium and/or niobium in the range of 4 to 7.5 atomic percent, and aluminum and/or zinc in the range of 5 to 15 atomic percent. The balance of the alloy compositions comprise copper, iron, and cobalt and/or nickel. The composition is constrained such that the atomic percentage of iron is less than 10 percent. Further, the ratio of copper to nickel and/or cobalt is in the range of from 1:2 to 2:1. The alloy composition formula is: (Zr,Hf){sub a}(Al,Zn){sub b}(Ti,Nb){sub c}(Cu{sub x}Fe{sub y}(Ni,Co){sub z}){sub d} wherein the constraints upon the formula are: a ranges from 45 to 65 atomic percent, b ranges from 5 to 15 atomic percent, c ranges from 4 to 7.5 atomic percent, d comprises the balance, d{hor_ellipsis}y is less than 10 atomic percent, and x/z ranges from 0.5 to 2.

  12. Spray casting of metallic preforms

    DOE Patents [OSTI]

    Flinn, John E. (Idaho Falls, ID); Burch, Joseph V. (Shelley, ID); Sears, James W. (Niskayuna, NY)

    2000-01-01T23:59:59.000Z

    A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.

  13. Aspects of the mechanics of metallic glasses

    E-Print Network [OSTI]

    Henann, David Lee

    2011-01-01T23:59:59.000Z

    Metallic glasses are amorphous materials that possess unique mechanical properties, such as high tensile strengths and good fracture toughnesses. Also, since they are amorphous, metallic glasses exhibit a glass transition, ...

  14. Alloy with metallic glass and quasi-crystalline properties

    DOE Patents [OSTI]

    Xing, Li-Qian; Hufnagel, Todd C.; Ramesh, Kaliat T.

    2004-02-17T23:59:59.000Z

    An alloy is described that is capable of forming a metallic glass at moderate cooling rates and exhibits large plastic flow at ambient temperature. Preferably, the alloy has a composition of (Zr, Hf).sub.a Ta.sub.b Ti.sub.c Cu.sub.d Ni.sub.e Al.sub.f, where the composition ranges (in atomic percent) are 45.ltoreq.a.ltoreq.70, 3.ltoreq.b.ltoreq.7.5, 0.ltoreq.c.ltoreq.4, 3.ltoreq.b+c.ltoreq.10, 10.ltoreq.d.ltoreq.30, 0.ltoreq.e.ltoreq.20, 10.ltoreq.d+e.ltoreq.35, and 5.ltoreq.f.ltoreq.15. The alloy may be cast into a bulk solid with disordered atomic-scale structure, i.e., a metallic glass, by a variety of techniques including copper mold die casting and planar flow casting. The as-cast amorphous solid has good ductility while retaining all of the characteristic features of known metallic glasses, including a distinct glass transition, a supercooled liquid region, and an absence of long-range atomic order. The alloy may be used to form a composite structure including quasi-crystals embedded in an amorphous matrix. Such a composite quasi-crystalline structure has much higher mechanical strength than a crystalline structure.

  15. Reliability Tools for Resonance Inspection of Light Metal Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Tools for Resonance Inspection of Light Metal Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation...

  16. Method and mold for casting thin metal objects

    DOE Patents [OSTI]

    Pehrson, Brandon P; Moore, Alan F

    2014-04-29T23:59:59.000Z

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  17. Material accountancy for metallic fuel pin casting

    SciTech Connect (OSTI)

    Bucher, R.G.; Orechwa, Y.; Beitel, J.C.

    1995-08-01T23:59:59.000Z

    The operation of the Fuel Conditioning Facility (FCF) is based on the electrometallurgical processing of spent metallic reactor fuel. The pin casting operation, although only one of several operations in FCF, was the first to be on-line. As such, it has served to demonstrate the material accountancy system in many of its facets. This paper details, for the operation of the pin casting process with depleted uranium, the interaction between the mass tracking system (MTG) and some of the ancillary computer codes which generate pertinent information for operations and material accountancy. It is necessary to distinguish between two types of material balance calculations -- closeout for operations and material accountancy for safeguards. The two have much in common, for example, the mass tracking system database and the calculation of an inventory difference, but, in general, are not congruent with regard to balance period and balance spatial domain. Moreover, the objective, assessment, and reporting requirements of the calculated inventory difference are very different in the two cases.

  18. Metallic Fuel Casting Development and Parameter Optimization Simulations

    SciTech Connect (OSTI)

    R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

    2013-03-01T23:59:59.000Z

    One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

  19. Filler metal alloy for welding cast nickel aluminide alloys

    DOE Patents [OSTI]

    Santella, M.L.; Sikka, V.K.

    1998-03-10T23:59:59.000Z

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  20. Cast Metal Coalition Research and Development Closeout Report

    SciTech Connect (OSTI)

    Allen, D.

    2000-08-01T23:59:59.000Z

    The Cast Metal Coalition, composed of more than 22 research providers and universities and 149 industrial partners, has completed a four-year research and development partnership with the Department of Energy. This report provides brief summaries of the 29 projects performed by the Coalition. These projects generated valuable information in such aspects of the metals industry as process prediction technologies, quality control, improved alloys, product machinability, and casting process improvements.

  1. Radiation Induced Nanocrystal Formation in Metallic Glasses

    E-Print Network [OSTI]

    Carter, Jesse

    2010-01-14T23:59:59.000Z

    The irradiation of metallic glasses to induce nanocrystallization was studied in two metallic glass compositions, Cu50Zr45Ti5 and Zr55Cu30Al10Ni5. Atomic mobility was described using a model based on localized excess free volume due to displace...

  2. Metal and Glass Manufacturers Reduce Costs by Increasing Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in Process Heating Systems Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in...

  3. Fluxing agent for metal cast joining

    DOE Patents [OSTI]

    Gunkel, Ronald W. (Lower Burrell, PA); Podey, Larry L. (Greensburg, PA); Meyer, Thomas N. (Murrysville, PA)

    2002-11-05T23:59:59.000Z

    A method of joining an aluminum cast member to an aluminum component. The method includes the steps of coating a surface of an aluminum component with flux comprising cesium fluoride, placing the flux coated component in a mold, filling the mold with molten aluminum alloy, and allowing the molten aluminum alloy to solidify thereby joining a cast member to the aluminum component. The flux preferably includes aluminum fluoride and alumina. A particularly preferred flux includes about 60 wt. % CsF, about 30 wt. % AlF.sub.3, and about 10 wt. % Al.sub.2 O.sub.3.

  4. Electromagnetic augmentation for casting of thin metal sheets

    DOE Patents [OSTI]

    Hull, J.R.

    1987-10-28T23:59:59.000Z

    Thin metal sheets are cast by magnetically levitating molten metal deposited in a model within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled by the water-cooled walls of the mold to form a solid metal sheet. A conducting shield is electrically coupled to the molten metal sheet to provide a return path for eddy currents induced in the metal sheet by the current in the AC conducting coils. In another embodiment, a DC conducting coil is coupled to the metal sheet for providing a direct current therein which interacts with the magnetic field to levitate the moving metal sheet. Levitation of the metal sheet in both molten and solid forms reduces its contact pressure with the mold walls while maintaining sufficient engagement therebetween to permit efficient conductive cooling by the mold through which a coolant fluid may be circulated. 8 figs.

  5. Wetting of metals and glasses on Mo

    SciTech Connect (OSTI)

    Saiz, Eduardo; Tomsia, Antoni P.; Saiz, Eduardo; Lopez-Esteban, Sonia; Benhassine, Mehdi; de Coninck, Joel; Rauch, Nicole; Ruehle, Manfred

    2008-01-08T23:59:59.000Z

    The wetting of low melting point metals and Si-Ca-Al-Ti-O glasses on molybdenum has been investigated. The selected metals (Au, Cu, Ag) form a simple eutectic with Mo. Metal spreading occurs under nonreactive conditions without interdiffusion or ridge formation. The metals exhibit low (non-zero) contact angles on Mo but this requires temperatures higher than 1100 C in reducing atmospheres in order to eliminate a layer of adsorbed impurities on the molybdenum surface. By controlling the oxygen activity in the furnace, glass spreading can take place under reactive or nonreactive conditions. We have found that in the glass/Mo system the contact angle does not decrease under reactive conditions. In all cases, adsorption from the liquid seems to accelerate the diffusivity on the free molybdenum surface.

  6. Fabrication of metallic glass structures

    DOE Patents [OSTI]

    Cline, C.F.

    1983-10-20T23:59:59.000Z

    Amorphous metal powders or ribbons are fabricated into solid shapes of appreciable thickness by the application of compaction energy. The temperature regime wherein the amorphous metal deforms by viscous flow is measured. The metal powders or ribbons are compacted within the temperature regime.

  7. Filler metal alloy for welding cast nickel aluminide alloys

    DOE Patents [OSTI]

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    1998-01-01T23:59:59.000Z

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  8. Electromagnetic augmentation for casting of thin metal sheets

    DOE Patents [OSTI]

    Hull, John R. (Hinsdale, IL)

    1989-01-01T23:59:59.000Z

    Thin metal sheets are cast by magnetically levitating molten metal deposited in a mold within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled by the water-cooled walls of the mold to form a solid metal sheet. A conducting shield is electrically coupled to the molten metal sheet to provide a return path for eddy currents induced in the metal sheet by the current in the AC conducting coils. In another embodiment, a DC conducting coil is coupled to the metal sheet for providing a direct current therein which interacts with the magnetic field to levitate the moving metal sheet. Levitation of the metal sheet in both molten and solid forms reduces its contact pressure with the mold walls while maintaining sufficient engagement therebetween to permit efficient conductive cooling by the mold through which a coolant fluid may be circulated. The magnetic fields associated with the currents in the aforementioned coils levitate the molten metal sheet while the mold provides for its lateral and vertical confinement. A leader sheet having electromagnetic characteristics similar to those of the molten metal sheet is used to start the casing process and precedes the molten metal sheet through the yoke/coil arrangement and mold and forms a continuous sheet therewith. The yoke/coil arrangement may be either U-shaped with a single racetrack coil or may be rectangular with a pair of spaced, facing bedstead coils.

  9. Stochastic Characterization of Cast Metal Microstructure

    SciTech Connect (OSTI)

    Steinzig, M.

    1999-06-01T23:59:59.000Z

    The major goal of this work is to provide a means to characterize the final structure of a metal that has solidified from a melt. The thermally controlled solidification of a binary alloy, nucleated at isolated sites, is described by the evolution of a probability distribution function (PDF). The relevant equation required for propagating the PDF is developed with variables for grain size and distance to nearest neighbor. The phenomena of nucleation, growth, and impingement of the grains are discussed, and used as the basis for developing rate equations that evolve the PDF. The complementary equations describing global heat and solute transfer are discussed, and coupled with the microstructure evolution equations for grain growth and PDF evolution. The full set of equations is solved numerically and results are compared with experimental data for the plutonium 1 weight percent gallium system. The three principal results of this work are: (1) The formulation of transient evolution equations for the PDF description of nucleation, growth, and impingement of a distribution of grain sizes and locations; (2) Solution of the equations to give a correlation for final average grain size as a function of material parameters, nucleation site density, and cooling rate; and (3) Solution of the equations for final distribution of grain size as a result of the initial random spatial distribution of nucleation sites.

  10. Electromagnetic confinement for vertical casting or containing molten metal

    DOE Patents [OSTI]

    Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1991-01-01T23:59:59.000Z

    An apparatus and method adapted to confine a molten metal to a region by means of an alternating electromagnetic field. As adapted for use in the present invention, the alternating electromagnetic field given by B.sub.y =(2.mu..sub.o .rho.gy).sup.1/2 (where B.sub.y is the vertical component of the magnetic field generated by the magnet at the boundary of the region; y is the distance measured downward form the top of the region, .rho. is the metal density, g is the acceleration of gravity and .mu..sub.o is the permeability of free space) induces eddy currents in the molten metal which interact with the magnetic field to retain the molten metal with a vertical boudnary. As applied to an apparatus for the continuous casting of metal sheets or rods, metal in liquid form can be continuously introduced into the region defined by the magnetic field, solidified and conveyed away from the magnetic field in solid form in a continuous process.

  11. Economic manufacturing of bulk metallic glass compositions by microalloying

    DOE Patents [OSTI]

    Liu, Chain T.

    2003-05-13T23:59:59.000Z

    A method of making a bulk metallic glass composition includes the steps of:a. providing a starting material suitable for making a bulk metallic glass composition, for example, BAM-11; b. adding at least one impurity-mitigating dopant, for example, Pb, Si, B, Sn, P, to the starting material to form a doped starting material; and c. converting the doped starting material to a bulk metallic glass composition so that the impurity-mitigating dopant reacts with impurities in the starting material to neutralize deleterious effects of the impurities on the formation of the bulk metallic glass composition.

  12. Radiation Induced Nanocrystal Formation in Metallic Glasses 

    E-Print Network [OSTI]

    Carter, Jesse

    2010-01-14T23:59:59.000Z

    simple system consisting of only two elements, several intermetallic compounds can exist, each with their own crystal structure (face-centered cubic, body-centered, etc), and the system gets much more complicated when the number of constituents... of Alloys and Compounds, Vol 431, Q.S. Zhang, W. Zhang, G.Q. Xie, K.S. Nakayama, H. Kimura and A. Inoue, Formation of bulk metallic glass in situ composites in Cu50Zr45Ti5 alloy, Pages 236-240, Copyright 2007, with permission from Elsevier. 16 Fig. 9...

  13. Cast Metals Coalition Technology Transfer and Program Management Final Report

    SciTech Connect (OSTI)

    Gwyn, Mike

    2009-03-31T23:59:59.000Z

    The Cast Metals Coalition (CMC) partnership program was funded to ensure that the results of the Department of Energy's (DOE) metalcasting research and development (R&D) projects are successfully deployed into industry. Specifically, the CMC program coordinated the transfer and deployment of energy saving technologies and process improvements developed under separately funded DOE programs and projects into industry. The transition of these technologies and process improvements is a critical step in the path to realizing actual energy savings. At full deployment, DOE funded metalcasting R&D results are projected to save 55% of the energy used by the industry in 1998. This closely aligns with DOE's current goal of driving a 25% reduction in industrial energy intensity by 2017. In addition to benefiting DOE, these energy savings provide metalcasters with a significant economic advantage. Deployment of already completed R&D project results and those still underway is estimated to return over 500% of the original DOE and industry investment. Energy savings estimates through December 2008 from the Energy-Saving Melting and Revert Reduction Technology (E-SMARRT) portfolio of projects alone are 12 x 1012 BTUs, with a projection of over 50 x 1012 BTUs ten years after program completion. These energy savings and process improvements have been made possible through the unique collaborative structure of the CMC partnership. The CMC team consists of DOE's Office of Industrial Technology, the three leading metalcasting technical societies in the U.S: the American Foundry Society; the North American Die Casting Association; and the Steel Founders Society of America; and the Advanced Technology Institute (ATI), a recognized leader in distributed technology management. CMC provides collaborative leadership to a complex industry composed of approximately 2,100 companies, 80% of which employ less than 100 people, and only 4% of which employ more than 250 people. Without collaboration, new technologies enabling energy efficiencies and environment-friendly improvements are slow to develop, and have trouble obtaining a broad application. The CMC team was able to effectively and efficiently transfer the results of DOE's metalcasting R&D projects to industry by utilizing and delivering the numerous communication vehicles identified in the proposal. The three metalcasting technical associations achieved significant technology transition results under this program. In addition to reaching over 23,000 people per year through Modern Casting and 28,000 through Engineered Casting Solutions, AFS had 84 national publications and reached over 1,200 people annually through Cast Metals Institute (CMI) education courses. NADCA's education department reached over 1,000 people each year through their courses, in addition to reaching over 6,000 people annually through Die Casting Engineer, and publishing 58 papers. The SFSA also published 99 research papers and reached over 1,000 people annually through their member newsletters. In addition to these communication vehicles, the CMC team conducted numerous technical committee meetings, project reviews, and onsite visits. All of these efforts to distribute the latest metalcasting technologies contributed to the successful deployment of DOE's R&D projects into industry. The DOE/CMC partnership demonstrated significant success in the identification and review of relevant and easy-to-implement metalcasting energy-saving processes and technologies so that the results are quickly implemented and become general practice. The results achieved in this program demonstrate that sustained technology transfer efforts are a critical step in the deployment of R&D projects to industry.

  14. Sink property of metallic glass free surfaces

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Shao, Lin; Fu, Engang; Price, Lloyd; Chen, Di; Chen, Tianyi; Wang, Yongqiang; Xie, Guoqiang; Lucca, Don A.

    2015-03-16T23:59:59.000Z

    When heated to a temperature close to glass transition temperature, metallic glasses (MGs) begin to crystallize. Under deformation or particle irradiation, crystallization occurs at even lower temperatures. Hence, phase instability represents an application limit for MGs. Here, we report that MG membranes of a few nanometers thickness exhibit properties different from their bulk MG counterparts. The study uses in situ transmission electron microscopy with concurrent heavy ion irradiation and annealing to observe crystallization behaviors of MGs. For relatively thick membranes, ion irradiations introduce excessive free volumes and thus induce nanocrystal formation at a temperature linearly decreasing with increasing ion fluences.more »For ultra-thin membranes, however, the critical temperature to initiate crystallization is about 100 K higher than the bulk glass transition temperature. Molecular dynamics simulations indicate that this effect is due to the sink property of the surfaces which can effectively remove excessive free volumes. These findings suggest that nanostructured MGs having a higher surface to volume ratio are expected to have higher crystallization resistance, which could pave new paths for materials applications in harsh environments requiring higher stabilities.« less

  15. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOE Patents [OSTI]

    Meyer, Thomas N. (Murrysville, PA)

    2004-06-01T23:59:59.000Z

    The casting apparatus (50) includes a holding vessel (10) for containing a supply of molten metal (12) and a casting mold (52) located above the holding vessel (10) and having a casting cavity (54). A molten metal injector (14) extends into the holding vessel (10) and is at least partially immersed in the molten metal (12) in the holding vessel (10). The molten metal injector (14) is in fluid communication with the casting cavity (54). The molten metal injector (14) has an injector body (16) defining an inlet opening (24) for receiving molten metal into the injector body (16). A gas pressurization source (38) is in fluid communication with the injector body (16) for cyclically pressurizing the injector body (16) and inducing molten metal to flow from the injector body (16) to the casting cavity (54). An inlet valve (42) is located in the inlet opening (24) in the injector body (16) for filling molten metal into the injector body (16). The inlet valve (42) is configured to prevent outflow of molten metal from the injector body (16) during pressurization and permit inflow of molten metal into the injector body (16) after pressurization. The inlet valve (42) has an inlet valve actuator (44) located above the surface of the supply of molten metal (12) and is operatively connected to the inlet valve (42) for operating the inlet valve (42) between open and closed positions.

  16. National Metal Casting Research Institute final report. Volume 2, Die casting research

    SciTech Connect (OSTI)

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01T23:59:59.000Z

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  17. Industrial Assessments in the Cast Metals Industry: Common Problems and Opportunities

    E-Print Network [OSTI]

    Muller, M. R.; Barnish, T. J.; Kasten, D.

    motor burnouts occur because of some other failure which increases ~otor temperature. Electricity and Deregulation The metal casting business is a large electrica user. Deregulation and contracting for electricity will cjlange how plants optimize...

  18. Process for direct conversion of reactive metals to glass

    DOE Patents [OSTI]

    Rajan, John B. (Naperville, IL); Kumar, Romesh (Naperville, IL); Vissers, Donald R. (Naperville, IL)

    1990-01-01T23:59:59.000Z

    Radioactive alkali metal is introduced into a cyclone reactor in droplet form by an aspirating gas. In the cyclone metal reactor the aspirated alkali metal is contacted with silica powder introduced in an air stream to form in one step a glass. The sides of the cyclone reactor are preheated to ensure that the initial glass formed coats the side of the reactor forming a protective coating against the reactants which are maintained in excess of 1000.degree. C. to ensure the formation of glass in a single step.

  19. Sol-gel synthesis of high-quality heavy-metal fluoride glasses

    SciTech Connect (OSTI)

    Dejneka, M.; Riman, R.E.; Snitzer, E. (Rutgers, The State Univ. of New Jersey, Piscataway, NJ (United States). Dept. of Ceramics)

    1993-12-01T23:59:59.000Z

    Fluoride glasses are excellent laser hosts and are very well suited for a broad spectrum of optical applications. However, current fluoride glass synthesis is expensive. The sol-gel method is an affordable alternative for producing high-performance, optical-quality heavy-metal fluoride glasses. The method involves forming a hydrous oxide gel of the constituent metal alkoxides and salts, polymerizing the solution to form a gel, fluorinating the gel with anhydrous HF, melting the amorphous material in an oxidizing atmosphere of SF[sub 6], and casting the melt into desired shapes. ZBLA (57ZrF[sub 4] [times] 36BaF[sub 2] [times] 4LaF[sub 3] [times] 3AlF[sub 3], in mol%) and Nd-doped (0.3 mol%) ZBLA glass rods were prepared by this process and their properties were measured. The sol-gel-based glasses had thermal and optical properties similar to those found in the literature for conventionally prepared fluorides.

  20. Please cite this article in press as: Bourne, G.R., et al., Closed channel fabrication using micromolding of metallic glass. J. Mater. Process. Tech. (2009), doi:10.1016/j.jmatprotec.2008.12.003

    E-Print Network [OSTI]

    Sawyer, Wallace

    2009-01-01T23:59:59.000Z

    , Gainesville, FL 32611, USA b Department of Mechanical and Aerospace Engineering, University of Florida in molding, forming and casting of metallic glass alloys in a recent review (Schroers, 2005). The atomic structure of these alloys differentiates them from typical metals. While ordinary metals have a crystalline

  1. Ammonia-treated phosphate glasses useful for sealing to metals

    DOE Patents [OSTI]

    Brow, R.K.; Day, D.E.

    1991-09-03T23:59:59.000Z

    A method of improving surface-dependent properties of phosphate glass such as durability and wear resistance without significantly affecting its thermal expansion coefficient is provided which comprises annealing the glass in a dry ammonia atmosphere at temperatures approximating the transition temperature of the glass. The ammonia annealing treatment of the present invention is carried out for a time sufficient to allow incorporation of a thin layer of nitrogen into the surface of the phosphate glass, and the treatment improves the durability of the glass without the reduction in the thermal expansion coefficient that has restricted the effectiveness of prior ammonia treatments. The improved phosphate glass resulting from this method is superior in wear resistance, yet maintains suitable thermal expansion properties so that it may be used effectively in a variety of applications requiring hermetic glass-metal seals.

  2. Atomistic mechanisms of cyclic hardening in metallic glass

    E-Print Network [OSTI]

    Deng, Chuang

    Molecular dynamics with an embedded-atom method potential is used to simulate the nanoindentation of Cu[subscript 63.5]Zr[subscript 36.5] metallic glasses. In particular, the effects of cyclic loading within the nominal ...

  3. Nanomechanical studies of metallic glasses at ambient and elevated temperatures

    E-Print Network [OSTI]

    Packard, Corinne E

    2009-01-01T23:59:59.000Z

    Bulk metallic glasses, though attractive for use in structural applications for their high strength and elastic limit, display several unacceptable features upon deformation, including quasi-brittle failure along shear ...

  4. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    SciTech Connect (OSTI)

    Fasoyinu, Yemi [CanmetMATERIALS] [CanmetMATERIALS

    2014-03-31T23:59:59.000Z

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  5. Ceramic-glass-metal seal by microwave heating

    DOE Patents [OSTI]

    Meek, T.T.; Blake, R.D.

    1983-10-04T23:59:59.000Z

    A method for producing a ceramic-glass-metal seal by microwaving, mixes a slurry of glass sealing material and coupling agent and applies same to ceramic and metal workpieces. The slurry and workpieces are then insulated and microwaved at a power, time and frequency sufficient to cause a liquid-phase reaction in the slurry. The reaction of the glass sealing material forms a chemically different seal than that which would be formed by conventional heating because it is formed by diffusion rather than by wetting of the reactants.

  6. Metal-ion spin-on glasses: Novel materials for active waveguides

    SciTech Connect (OSTI)

    Ashby, C.I.H.; Sullivan, C.T.; Vawter, G.A.; Hohimer, J.P.; Hadley, G.R.; Neal, D.R.

    1993-12-31T23:59:59.000Z

    Monolithic integration of a rare-earth-ion-based active waveguide on the same wafer as its diode pump laser would permit compact packaging of the technology demonstrated in fiber lasers and amplifiers. This new monolithic technology would offer the potential for developing compact infrared and visible (up-conversion) lasers, amplifiers, and other photonic integrated circuit components. One approach that we are investigating for such monolithic integration uses a high concentration of one or more rare-earth ions incorporated into polysiloxane spin-on glasses that are solvent-cast onto III-V semiconductor wafers. This ``fiber on a chip`` technology substitute a relatively high-ion-concentration, short-length metal-ion spin-on glass (MISOG) waveguide for the low-ion-concentration, long-length fiber. Progress to data on developing MISOG waveguide materials and technology is discussed.

  7. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOE Patents [OSTI]

    Trudel, David R. (Westlake, OH); Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Arnaud, Guy (Morin Heights, CA); Bigler, Nicolas (Riviere-Beaudette, CA)

    2003-06-17T23:59:59.000Z

    The filtering molten metal injector system includes a holder furnace, a casting mold supported above the holder furnace, and at least one molten metal injector supported from a bottom side of the casting mold. The holder furnace contains a supply of molten metal. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The molten metal injector projects into the holder furnace. The molten metal injector includes a cylinder defining a piston cavity housing a reciprocating piston for pumping the molten metal upward from the holder furnace to the mold cavity. The cylinder and piston are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder or the piston includes a molten metal intake for receiving the molten metal into the piston cavity when the holder furnace contains molten metal. A conduit connects the piston cavity to the mold cavity. A molten metal filter is located in the conduit for filtering the molten metal passing through the conduit during the reciprocating movement of the piston. The molten metal intake may be a valve connected to the cylinder, a gap formed between the piston and an open end of the cylinder, an aperture defined in the sidewall of the cylinder, or a ball check valve incorporated into the piston. A second molten metal filter preferably covers the molten metal intake to the injector.

  8. Modeling the glass forming ability of metals

    E-Print Network [OSTI]

    Cheney, Justin Lee

    2007-01-01T23:59:59.000Z

    compositions without rare earth metals in the Fe-Cr-Mo-C-B-Wsmall percentages of rare earth metals as the oxide formingmore, often containing rare earth metals, are among the best

  9. ''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report

    SciTech Connect (OSTI)

    Professor R. D. Pehlke, Principal Investigator, Dr. John M. Cookson, Dr. Shouwei Hao, Dr. Prasad Krishna, Kevin T. Bilkey

    2001-12-14T23:59:59.000Z

    This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive.

  10. Glass ceramic-to-metal seals

    DOE Patents [OSTI]

    Not Available

    1982-04-19T23:59:59.000Z

    A glass ceramic composition prepared by subjecting a glass composition comprising, by weight, 65 to 80% SiO/sub 2/, 8 to 16% Li/sub 2/O, 2 to 8% Al/sub 2/O/sub 3/, 1 to 8% K/sub 2/O, 1 to 5% P/sub 2/O/sub 5/ and 1.5 to 7% B/sub 2/O/sub 3/, to the following processing steps of heating the glass composition to a temperature sufficient to crystallize lithium metasilicate therein, holding the glass composition at a temperature and for a time period sufficient to dissolve the lithium metasilicate therein thereby creating cristobalite nucleii, cooling the glass composition and maintaining the composition at a temperature and for a time period sufficient to recrystallize lithium metasilicate therein, and thermally treating the glass composition at a temperature and for a time period sufficient to caus growth of cristobalite and further crystallization of lithium metasilicate producing a glass ceramic composition having a specific thermal expansion coefficient and products containing said composition.

  11. ITP Metal Casting: Metalcasting Industry Technology Roadmap | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009casting

  12. Synthesis of new amorphous metallic spin glasses

    DOE Patents [OSTI]

    Haushalter, R.C.

    1985-02-11T23:59:59.000Z

    Disclosed are: amorphous metallic precipitates having the formula (M/sub 1/)/sub a/(M/sub 2/)/sub b/ wherein M/sub 1/ is at least one transition metal, M/sub 2/ is at least one main group metal and the integers ''a'' and ''b'' provide stoichiometric balance; the precipitates having a degree of local order characteristic of chemical compounds from the precipitation process and useful electrical and mechanical properties.

  13. Synthesis of new amorphous metallic spin glasses

    DOE Patents [OSTI]

    Haushalter, Robert C. (Clinton, NJ)

    1988-01-01T23:59:59.000Z

    Amorphous metallic precipitates having the formula (M.sub.1).sub.a (M.sub.2).sub.b wherein M.sub.1 is at least one transition metal, M.sub.2 is at least one main group metal and the integers "a" and "b" provide stoichiometric balance; the precipitates having a degree of local order characteristic of chemical compounds from the precipitation process and useful electrical and mechanical properties.

  14. Amorphous Metallic Glass as New High Power and Energy Density Anodes For Lithium Ion Rechargeable Batteries

    E-Print Network [OSTI]

    Meng, Shirley Y.

    We have investigated the use of aluminum based amorphous metallic glass as the anode in lithium ion rechargeable batteries. Amorphous metallic glasses have no long-range ordered microstructure; the atoms are less closely ...

  15. Graded pitch electromagnetic pump for thin strip metal casting systems

    DOE Patents [OSTI]

    Kuznetsov, S.B.

    1986-04-01T23:59:59.000Z

    A metal strip casing system is provided with an electromagnetic pump which includes a pair of primary blocks having a graded pole pitch, polyphase ac winding and being arranged on opposite sides of a movable heat sink. A nozzle is provided for depositing liquid metal on the heat sink such that the resulting metal strip and heat sink combination is subjected to a longitudinal electromagnetic field which increases in wavelength in the direction of travel of the heat sink, thereby subjecting the metal and heat sink to a longitudinal force having a magnitude which increases in the direction of travel. 4 figs.

  16. Graded pitch electromagnetic pump for thin strip metal casting systems

    DOE Patents [OSTI]

    Kuznetsov, Stephen B. (Pittsburgh, PA)

    1986-01-01T23:59:59.000Z

    A metal strip casing system is provided with an electromagnetic pump which includes a pair of primary blocks having a graded pole pitch, polyphase ac winding and being arranged on opposite sides of a movable heat sink. A nozzle is provided for depositing liquid metal on the heat sink such that the resulting metal strip and heat sink combination is subjected to a longitudinal electromagnetic field which increases in wavelength in the direction of travel of the heat sink, thereby subjecting the metal and heat sink to a longitudinal force having a magnitude which increases in the direction of travel.

  17. Method for determining molten metal pool level in twin-belt continuous casting machines

    DOE Patents [OSTI]

    Kaiser, Timothy D. (Colchester, VT); Daniel, Sabah S. (Pittsburgh, PA); Dykes, Charles D. (Milton, VT)

    1989-03-21T23:59:59.000Z

    A method for determining level of molten metal in the input of a continuous metal casting machine having at least one endless, flexible, revolving casting belt with a surface which engages the molten metal to be cast and a reverse, cooled surface along which is directed high velocity liquid coolant includes the steps of predetermining the desired range of positions of the molten metal pool and positioning at least seven heat-sensing transducers in bearing contact with the moving reverse belt surface and spaced in upstream-downstream relationship relative to belt travel spanning the desired pool levels. A predetermined temperature threshold is set, somewhat above coolant temperature and the output signals of the transducer sensors are scanned regarding their output signals indicative of temperatures of the moving reverse belt surface. Position of the molten pool is determined using temperature interpolation between any successive pair of upstream-downstream spaced sensors, which follows confirmation that two succeeding downstream sensors are at temperature levels exceeding threshold temperature. The method accordingly provides high resolution for determining pool position, and verifies the determined position by utilizing full-strength signals from two succeeding downstream sensors. In addition, dual sensors are used at each position spanning the desired range of molten metal pool levels to provide redundancy, wherein only the higher temperature of each pair of sensors at a station is utilized.

  18. Hybrid optics for the visible produced by bulk casting of sol-gel glass using diamond-turned molds

    SciTech Connect (OSTI)

    Bernacki, B.E.; Miller, A.C.; Maxey, L.C.; Cunningham, J.P. [Oak Ridge National Lab., TN (United States); Moreshead, W.V.; Nogues, J.L.R. [Geltech Inc., Alachua, FL (United States)

    1995-07-01T23:59:59.000Z

    Recent combinations of diffractive and refractive functions in the same optical component allow designers additional opportunities to make systems more compact and enhance performance. This paper describes a research program for fabricating hybrid refractive/diffractive components from diamond-turned molds using the bulk casting of sol-gel silica glass. The authors use the complementary dispersive nature of refractive and diffractive optics to render two-color correction in a single hybrid optical element. Since diamond turning has matured as a deterministic manufacturing technology, techniques previously suitable only in the infrared are now being applied to components used at visible wavelengths. Thus, the marriage of diamond turning and sol-gel processes offers a cost-effective method for producing highly customized and specialized optical components in high quality silica glass. With the sol-gel casting method of replication, diamond-turned mold costs can be shared over many pieces. Diamond turning takes advantage of all of the available degrees of freedom in a single hybrid optical element: aspheric surface to eliminate spherical aberration, kinoform surface for control of primary chromatic aberration, and the flexibility to place the kinoform on non-planar surfaces for maximum design flexibility. The authors discuss the critical issues involved in designing the hybrid element, single point diamond-turning the mold, and fabrication in glass using the sol-gel process.

  19. Glass ceramics for sealing to high-thermal-expansion metals

    SciTech Connect (OSTI)

    Wilder, Jr., J. A.

    1980-10-01T23:59:59.000Z

    Glass ceramics were studied, formulated in the Na/sub 2/O CaO.P/sub 2/O/sub 5/, Na/sub 2/O.BaOP/sub 2/O/sub 5/, Na/sub 2/O.Al/sub 2/O/sub 3/.P/sub 2/O/sub 5/, and Li/sub 2/O.BaO.P/sub 2/O/sub 5/ systems to establish their suitability for sealing to high thermal expansion metals, e.g. aluminum, copper, and 300 series stainless steels. Glass ceramics in Na/sub 2/O.CaO.P/sub 2/O/sub 5/ and Na/sub 2/O.BaO.P/sub 2/O/sub 5/ systems have coefficients of thermal expansion in the range 140 x 10/sup -1/ per /sup 0/C less than or equal to ..cap alpha.. less than or equal to 225 x 10/sup -7/ per /sup 0/C and fracture toughness values generally greater than those of phosphate glasses; they are suitable for fabricating seals to high thermal expansion metals. Crystal phases include NaPo/sub 3/, (NaPO/sub 3/)/sub 3/, NaBa(PO/sub 3/)/sub 3/, and NaCa(PO/sub 3/)/sub 3/. Glass ceramics formed in the Na/sub 2/O.Al/sub 2/O/sub 3/.P/sub 2/O/sub 5/ systems have coefficients of thermal expansion greater than 240 x 10/sup -7/ per /sup 0/C, but they have extensive microcracking. Due to their low thermal expansion values (..cap alpha.. less than or equal to 120 x 10/sup -7/ per /sup 0/C), glass ceramics in the Li/sub 2/O.BaO.P/sub 2/O/sub 5/ system are unsuitable for sealing to high thermal expansion metals.

  20. Ductile-to-brittle transition in spallation of metallic glasses

    SciTech Connect (OSTI)

    Huang, X. [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Institute of Systems Engineering, China Academy of Engineering Physics, Mianyang, Sichuan 621999 (China); Ling, Z. [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Dai, L. H., E-mail: lhdai@lnm.imech.ac.cn [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 10081 (China)

    2014-10-14T23:59:59.000Z

    In this paper, the spallation behavior of a binary metallic glass Cu{sub 50}Zr{sub 50} is investigated with molecular dynamics simulations. With increasing the impact velocity, micro-voids induced by tensile pulses become smaller and more concentrated. The phenomenon suggests a ductile-to-brittle transition during the spallation process. Further investigation indicates that the transition is controlled by the interaction between void nucleation and growth, which can be regarded as a competition between tension transformation zones (TTZs) and shear transformation zones (STZs) at atomic scale. As impact velocities become higher, the stress amplitude and temperature rise in the spall region increase and micro-structures of the material become more unstable. Therefore, TTZs are prone to activation in metallic glasses, leading to a brittle behavior during the spallation process.

  1. MICROSCALE THREE-DIMENSIONAL HEMISPHERICAL SHELL RESONATORS FABRICATED FROM METALLIC GLASS

    E-Print Network [OSTI]

    M'Closkey, Robert T.

    MICROSCALE THREE-DIMENSIONAL HEMISPHERICAL SHELL RESONATORS FABRICATED FROM METALLIC GLASS M. Kanik.S. Abstract-- A novel use of bulk metallic glasses in microresonator applications is reported and a method scale glass blowmolding using quartz [2] and Pyrex [3], as well as the isotropic etching of silicon

  2. ITP Metal Casting: Advanced Melting Technologies: Energy Saving Concepts

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742Energy ChinaofSchaefer To:Department ofOralGovernmentStandards forand Opportunities for the Metal

  3. Glass-ceramic hermetic seals to high thermal expansion metals

    DOE Patents [OSTI]

    Kramer, D.P.; Massey, R.T.

    1987-04-28T23:59:59.000Z

    A process for forming glass-ceramic materials from an alkaline silica-lithia glass composition comprising 60-72 mole-% SiO/sub 2/, 18-27 mole-% Li/sub 2/O, 0-5 mole-% Al/sub 2/O/sub 3/, 0-6 mole-% K/sub 2/O, 0-3 mole-% B/sub 2/O/sub 3/, and 0.5-2.5 mole-% P/sub 2/O/sub 5/, which comprises heating said glass composition at a first temperature within the 950-1050/degree/C range for 5-60 minutes, and then at a devitrification temperature within the 700-900/degree/C range for about 5-300 minutes to obtain a glass-ceramic having a thermal expansion coefficient of up to 210 x 10/sup /minus/7///degree/C. These ceramics form strong, hermetic seals with high expansion metals such as stainless steel alloys. An intermediate nucleation heating step conducted at a temperature within the range of 675-750/degree/C for 10-120 minutes may be employed between the first stage and the devitrification stage. 1 fig., 2 tabs.

  4. Methods of making metallic glass foil laminate composites

    DOE Patents [OSTI]

    Vianco, P.T.; Fisher, R.W.; Hosking, F.M.; Zanner, F.J.

    1996-08-20T23:59:59.000Z

    A process for the fabrication of a rapidly solidified foil laminate composite. An amorphous metallic glass foil is flux treated and coated with solder. Before solidification of the solder the foil is collected on a take-up spool which forms the composite into a solid annular configuration. The resulting composite exhibits high strength, resiliency and favorable magnetic and electrical properties associated with amorphous materials. The composite also exhibits bonding strength between the foil layers which significantly exceeds the bulk strength of the solder alone. 6 figs.

  5. Methods of making metallic glass foil laminate composites

    DOE Patents [OSTI]

    Vianco, Paul T. (Albuquerque, NM); Fisher, Robert W. (Albuquerque, NM); Hosking, Floyd M. (Albuquerque, NM); Zanner, Frank J. (Sandia Park, NM)

    1996-01-01T23:59:59.000Z

    A process for the fabrication of a rapidly solidified foil laminate composite. An amorphous metallic glass foil is flux treated and coated with solder. Before solidification of the solder the foil is collected on a take-up spool which forms the composite into a solid annular configuration. The resulting composite exhibits high strength, resiliency and favorable magnetic and electrical properties associated with amorphous materials. The composite also exhibits bonding strength between the foil layers which significantly exceeds the bulk strength of the solder alone.

  6. Elastic Moduli Inheritance and Weakest Link in Bulk Metallic Glasses

    SciTech Connect (OSTI)

    Stoica, Alexandru Dan [ORNL; Wang, Xun-Li [ORNL; Lu, Z.P. [University of Science and Technology, Beijing; Clausen, Bjorn [Los Alamos National Laboratory (LANL); Brown, Donald [Los Alamos National Laboratory (LANL)

    2012-01-01T23:59:59.000Z

    We show that a variety of bulk metallic glasses (BMGs) inherit their Young s modulus and shear modulus from the solvent components. This is attributed to preferential straining of locally solvent-rich configurations among tightly bonded atomic clusters, which constitute the weakest link in an amorphous structure. This aspect of inhomogeneous deformation, also revealed by our in-situ neutron diffraction studies of an elastically deformed BMG, suggests a scenario of rubber-like viscoelasticity owing to a hierarchy of atomic bonds in BMGs.

  7. Devitrification kinetics and phase selection mechanisms in Cu-Zr metallic glasses

    SciTech Connect (OSTI)

    Kalay, Ilkay

    2010-12-15T23:59:59.000Z

    Metallic glasses have been a promising class of materials since their discovery in the 1960s. Indeed, remarkable chemical, mechanical and physical properties have attracted considerable attention, and several excellent reviews are available. Moreover, the special group of glass forming alloys known as the bulk metallic glasses (BMG) become amorphous solids even at relatively low cooling rates, allowing them to be cast in large cross sections, opening the scope of potential applications to include bulk forms and net shape structural applications. Recent studies have been reported for new bulk metallic glasses produced with lower cooling rates, from 0.1 to several hundred K/s. Some of the application products of BMGs include sporting goods, high performance springs and medical devices. Several rapid solidification techniques, including melt-spinning, atomization and surface melting have been developed to produce amorphous alloys. The aim of all these methods is to solidify the liquid phase rapidly enough to suppress the nucleation and growth of crystalline phases. Furthermore, the production of amorphous/crystalline composite (ACC) materials by partial crystallization of amorphous precursor has recently given rise to materials that provide better mechanical and magnetic properties than the monolithic amorphous or crystalline alloys. In addition, these advances illustrate the broad untapped potential of using the glassy state as an intermediate stage in the processing of new materials and nanostructures. These advances underlie the necessity of investigations on prediction and control of phase stability and microstructural dynamics during both solidification and devitrification processes. This research presented in this dissertation is mainly focused on Cu-Zr and Cu-Zr-Al alloy systems. The Cu-Zr binary system has high glass forming ability in a wide compositional range (35-70 at.% Cu). Thereby, Cu-Zr based alloys have attracted much attention according to fundamental research on the behaviors of glass forming alloys. Further motivation arising from the application of this system as a basis for many BMGs and ACC materials; the Cu-Zr system warrants this attention and offers great potential for the development of new materials. However, the prediction and control of microstructural evolution during devitrification remains challenging because of the complex devitrification behavior of the Cu-Zr binary alloy which is arising from the competition of metastable and stable phases and diversity of crystal structures. This dissertation details a systematic fundamental investigation into the mechanisms and kinetics of the various crystallization transformation processes involved in the overall devitrification response of Cu-Zr and Cu-Zr-Al glasses. Various isothermal and nonisothermal treatments are employed, and the structural response is characterized using bulk X-ray and thermal analysis methods as well as nanoscale microscopic analysis methods, revealing structural and chemical details down to the atomic-scale. By carefully combining techniques such as differential scanning calorimetry (DSC), in-situ synchrotron high energy X-ray diffraction (HEXRD), and transmission electron microscopy (TEM) to quantify the characterization transformations, this research has uncovered numerous details concerning the atomistic mechanisms of crystallization and has provided much new understanding related to the dominant phases, the overall reaction sequences, and the rate-controlling mechanisms. As such this work represents a substantial step forward in understanding these transformations and provides a clear framework for further progress toward ultimate application of controlled devitrification processing for the production of new materials with remarkable properties.

  8. In-situ ductile metal/bulk metallic glass matrix composites formed by chemical partitioning

    DOE Patents [OSTI]

    Kim, Choong Paul (Northridge, CA); Hays, Charles C. (Pasadena, CA); Johnson, William L. (Pasadena, CA)

    2007-07-17T23:59:59.000Z

    A composite metal object comprises ductile crystalline metal particles in an amorphous metal matrix. An alloy is heated above its liquidus temperature. Upon cooling from the high temperature melt, the alloy chemically partitions, forming dendrites in the melt. Upon cooling the remaining liquid below the glass transition temperature it freezes to the amorphous state, producing a two-phase microstructure containing crystalline particles in an amorphous metal matrix. The ductile metal particles have a size in the range of from 0.1 to 15 micrometers and spacing in the range of from 0.1 to 20 micrometers. Preferably, the particle size is in the range of from 0.5 to 8 micrometers and spacing is in the range of from 1 to 10 micrometers. The volume proportion of particles is in the range of from 5 to 50% and preferably 15 to 35%. Differential cooling can produce oriented dendrites of ductile metal phase in an amorphous matrix. Examples are given in the Zr--Ti--Cu--Ni--Be alloy bulk glass forming system with added niobium.

  9. In-situ ductile metal/bulk metallic glass matrix composites formed by chemical partitioning

    DOE Patents [OSTI]

    Kim, Choong Paul; Hays, Charles C.; Johnson, William L.

    2004-03-23T23:59:59.000Z

    A composite metal object comprises ductile crystalline metal particles in an amorphous metal matrix. An alloy is heated above its liquidus temperature. Upon cooling from the high temperature melt, the alloy chemically partitions, forming dendrites in the melt. Upon cooling the remaining liquid below the glass transition temperature it freezes to the amorphous state, producing a two-phase microstructure containing crystalline particles in an amorphous metal matrix. The ductile metal particles have a size in the range of from 0.1 to 15 micrometers and spacing in the range of from 0.1 to 20 micrometers. Preferably, the particle size is in the range of from 0.5 to 8 micrometers and spacing is in the range of from 1 to 10 micrometers. The volume proportion of particles is in the range of from 5 to 50% and preferably 15 to 35%. Differential cooling can produce oriented dendrites of ductile metal phase in an amorphous matrix. Examples are given in the Zr--Ti--Cu--Ni--Be alloy bulk glass forming system with added niobium.

  10. ITP Metal Casting: Energy and Environmental Profile of the U.S. Metal

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009casting Industry |

  11. Corrosion of, and cellular responses to MgZnCa bulk metallic glasses Xuenan Gu a

    E-Print Network [OSTI]

    Zheng, Yufeng

    Corrosion of, and cellular responses to Mg­Zn­Ca bulk metallic glasses Xuenan Gu a , Yufeng Zheng a: Magnesium alloy Bulk metallic glass Mechanical property Corrosion Cytotoxicity a b s t r a c t Mg­Zn­Ca bulk, mechanical testing, corrosion and cytotoxicity tests. It was found that the Mg66Zn30Ca4 sample presents

  12. Consolidation of zirconium-based metallic glass powder by equal channel angular extrusion

    E-Print Network [OSTI]

    Robertson, Jonathan Mark

    2002-01-01T23:59:59.000Z

    tensile strength, hardness and impact fracture energy as well as viscous deformability and excellent resistances to both wear and corrosion [02]. Metallic glasses are appealing materials for applications in many areas of industry. It has also been shown... dimensions. In the past it was only possible to produce metallic glasses as thin ribbons due to the rapid cooling rates necessary to achieve an amorphous state. In the last decade, however, advances in the selection of composition of glass forming alloys...

  13. A survey of foundries that cast red brass products to ascertain an effective pouring rate of molten metal

    E-Print Network [OSTI]

    Tom, Ronald Kee

    1974-01-01T23:59:59.000Z

    A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFPECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Submitted to the Graduate College of Texas A&M University in partial fulfillment of the requirement... for the degree of MASTER OF SCIENCE May 1974 Major Subject: Industrial Technology A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFFECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Approved as to style and content by...

  14. Liquid Metal Processing and Casting Experiences at the U.S. Department of Energy's Albany Research Center

    SciTech Connect (OSTI)

    Jablonski, Paul D.; Turner, Paul C.

    2005-09-01T23:59:59.000Z

    In this paper we will discuss some of the early pioneering work as well as some of our more recent research. The Albany Research Center (ARC) has been involved with the melting and processing of metals since it was established in 1942. In the early days, hardly anything was known about melting refractory or reactive metals and as such, virtually everything had to be developed in-house. Besides the more common induction heated air-melt furnaces, ARC has built and/or utilized a wide variety of furnaces including vacuum arc remelt ingot and casting furnaces, cold wall induction furnaces, electric arc furnaces, cupola furnaces and reverberatory furnaces. The melt size of these furnaces range from several grams to a ton or more. We have used these furnaces to formulate custom alloys for wrought applications as well as for such casting techniques as spin casting, investment casting and lost foam casting among many. Two early spin-off industrializations were Wah Chang (wrought zirconium alloys for military and commercial nuclear applications) and Oremet (both wrought and cast Ti). Both of these companies are now part of the ATI Allegheny Ludlum Corporation.

  15. Unique Properties of Lunar Impact Glass: Nanophase Metallic Fe Synthesis

    SciTech Connect (OSTI)

    Liu, Yang [University of Tennessee, Knoxville (UTK); Taylor, Lawrence A. [University of Tennessee, Knoxville (UTK); Thompson, James R [ORNL; Schnare, Darren W. [University of Tennessee, Knoxville (UTK); Park, Jae-Sung [University of Tennessee, Knoxville (UTK)

    2007-01-01T23:59:59.000Z

    Lunar regolith contains important materials that can be used for in-situ resource utilization (ISRU) on the Moon, thereby providing for substantial economic savings for development of a manned base. However, virtually all activities on the Moon will be affected by the deleterious effects of the adhering, abrasive, and pervasive nature of lunar dust (<20 {micro}m portion of regolith, which constitutes {approx}20 wt% of the soil). In addition, the major impact-produced glass in the lunar soil, especially agglutinitic glass (60-80 vol% of the dust), contains unique nanometer-sized metallic Fe (np-Fe{sup 0}), which may pose severe pulmonary problems for humans. The presence of the np-Fe0 imparts considerable magnetic susceptibility to the fine portion of the lunar soil, and dust mitigation techniques can be designed using these magnetic properties. The limited availability of Apollo lunar soils for ISRU research has made it necessary to produce materials that simulate this unique np-Fe{sup 0} property, for testing different dust mitigation methods using electromagnetic fields, and for toxicity studies of human respiratory and pulmonary systems, and for microwave treatment of lunar soil to produce paved roads, etc. A method for synthesizing np-Fe{sup 0} in an amorphous silica matrix is presented here. This type of specific simulant can be used as an additive to other existing lunar soil simulants.

  16. Atomic picture of elastic deformation in a metallic glass

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Wang, X. D.; Aryal, S.; Zhong, C.; Ching, W. Y.; Sheng, H. W.; Zhang, H.; Zhang, D. X.; Cao, Q. P.; Jiang, J. Z.

    2015-03-17T23:59:59.000Z

    The tensile behavior of a Ni??Nb?? metallic glass (MG) has been studied by using ab initio density functional theory (DFT) calculation with a large cell containing 1024 atoms (614 Ni and 410 Nb). We provide insight into how a super elastic limit can be achieved in a MG. Spatially inhomogeneous responses of single atoms and also major polyhedra are found to change greatly with increasing external stress when the strain is over 2%, causing the intrinsically viscoelastic behavior. We uncover the origin of the observed super elastic strain limit under tension (including linear and viscoelastic strains) in small-sized MG samples,more »mainly caused by inhomogeneous distribution of excess volumes in the form of newly formed subatomic cavities.« less

  17. Method and apparatus for performing in-situ vacuum-assisted metal to glass sealing

    DOE Patents [OSTI]

    Kramer, D.P.; Massey, R.T.

    1985-07-18T23:59:59.000Z

    A method and apparatus for assembling and fusing glass to metal in a glass-metal electrical component is disclosed. The component includes a metallic shell formed with upper and lower cylindrical recesses connected together by longitudinal passages, a pair of metal rings and plural metal pins assembled to define electrical feed-throughs. The component parts are assembled on a fixture having a sleeve-like projection and a central mounting projection establishing concentric nesting surfaces to which the metal rings are slip-fitted in concentric alignment with each other spaced from sidewalls of the lower recess. The pins are in electrical contact with the metal rings. A glass pre-form is seated within the upper recess. The assembled structure is heated to a temperature sufficient to melt the glass pre-form which flows under gravity through the passages into the lower recess to provide an insulative seal between the metal parts. The gravity flow of glass is assisted by applying vacuum to the lower recess, ensuring that all spaces between the metal parts are filled with sealing glass without formation of bubbles.

  18. Journal of Crystal Growth 287 (2006) 402407 Transition metals in photovoltaic-grade ingot-cast multicrystalline

    E-Print Network [OSTI]

    2006-01-01T23:59:59.000Z

    silicon (mc-Si) ingot casting for cost-effective solar cell wafer production. Highly sensitive to reduce metal contamination levels in mc-Si solar cells. In this manuscript, we assess the contamination-mail address: istratov@berkeley.edu (A.A. Istratov). #12;over 50% of solar cells worldwide). This source

  19. Heavy Metals in Glass Beads Used in Pavement Markings

    E-Print Network [OSTI]

    Mangalgiri, Kiranmayi

    2012-07-16T23:59:59.000Z

    Pavement markings are vital for safely navigating roadways. The nighttime visibility of pavement markings is enhanced by addition of retroreflective glass beads, most of which are made from recycled glass. Concern has been raised over the presence...

  20. Report of Separate Effects Testing for Modeling of Metallic Fuel Casting Process

    SciTech Connect (OSTI)

    Crapps, Justin M. [Los Alamos National Laboratory; Galloway, Jack D. [Los Alamos National Laboratory; Decroix, David S. [Los Alamos National Laboratory; Korzekwa, David A. [Los Alamos National Laboratory; Aikin, Robert M. Jr. [Los Alamos National Laboratory; Unal, Cetin [Los Alamos National Laboratory; Fielding, R. [Idaho National Laboratory; Kennedy, R [Idaho National Laboratory

    2012-06-29T23:59:59.000Z

    In order to give guidance regarding the best investment of time and effort in experimental determination of parameters defining the casting process, a Flow-3D model of the casting process was used to investigate the most influential parameters regarding void fraction of the solidified rods and solidification speed for fluid flow parameters, liquid heat transfer parameters, and solid heat transfer parameters. Table 1 summarizes the most significant variables for each of the situations studied. A primary, secondary, and tertiary effect is provided for fluid flow parameters (impacts void fraction) and liquid heat transfer parameters (impacts solidification). In Table 1, the wetting angle represents the angle between the liquid and mold surface as pictured in Figure 1. The viscosity is the dynamic viscosity of the liquid and the surface tension is the property of the surface of a liquid that allows it to resist an external force. When only considering solid heat transfer properties, the variations from case to case were very small. Details on this conclusion are provided in the section considering solid heat transfer properties. The primary recommendation of the study is to measure the fluid flow parameters, specifically the wetting angle, surface tension, and dynamic viscosity, in order of importance, as well as the heat transfer parameters latent heat and specific heat of the liquid alloy. The wetting angle and surface tension can be measured simultaneously using the sessile drop method. It is unclear whether there is a temperature dependency in these properties. Thus measurements for all three parameters are requested at 1340, 1420, and 1500 degrees Celsius, which correspond to the minimum, middle, and maximum temperatures of the liquid alloy during the process. In addition, the heat transfer coefficient between the mold and liquid metal, the latent heat of transformation, and the specific heat of the liquid metal all have strong influences on solidification. These parameters should be measured to achieve better simulation fidelity. Information on all the mentioned parameters is virtually nonexistent. Presently, all the parameters within the casting model are estimates based on pure U, or another alloy such as U-Ni.

  1. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOE Patents [OSTI]

    Kinosz, Michael J. (Apollo, PA); Meyer, Thomas N. (Murrysville, PA)

    2003-02-11T23:59:59.000Z

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  2. High Temperature Deformation Behavior of in-situ Bulk Metallic Glass Matrix Composites

    E-Print Network [OSTI]

    Fu, X.L.

    Macroscopic ductility is promoted in bulk metallic glasses by both composite reinforcements (at low temperatures) and by the activation of viscous flow mechanisms (at high temperatures). It is of fundamental interest to ...

  3. In-situ measurements of surface tension-driven shape recovery in a metallic glass

    E-Print Network [OSTI]

    Schuh, Christopher A.

    A new technique, involving nanoindentation and in situ scanning probe microscopy at high temperature under an inert atmosphere, is used to study deformation of a Pt-based metallic glass. As temperature is increased into ...

  4. Investigation on Aluminum-Based Amorphous Metallic Glass as New Anode Material in Lithium Ion Batteries

    E-Print Network [OSTI]

    Meng, Shirley Y.

    Aluminum based amorphous metallic glass powders were produced and tested as the anode materials for the lithium ion rechargeable batteries. Ground Al??Ni₁?La₁? was found to have a ...

  5. Properties of two biological glasses used as metallic prosthesis coatings and after an implantation in body

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Properties of two biological glasses used as metallic prosthesis coatings and after an implantation the corrosive environment during some months, to confer the layer biocompatibility on the prosthesis and to keep

  6. Microyielding of Core-Shell Crystal Dendrites in a Bulk-metallic-glass Matrix Composite

    E-Print Network [OSTI]

    Huang, E-Wen

    In-situ synchrotron x-ray experiments have been used to follow the evolution of the diffraction peaks for crystalline dendrites embedded in a bulk metallic glass matrix subjected to a compressive loading-unloading cycle. ...

  7. Measurement of local internal friction in metallic glasses

    SciTech Connect (OSTI)

    Wagner, H.; Büchsenschütz-Göbeler, M.; Luo, Y.; Samwer, K. [I. Physikalisches Institut, Georg-August Universität, Friedrich-Hund-Platz 1, D-37077 Göttingen (Germany); Kumar, A. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Arnold, W., E-mail: w.arnold@mx.uni-saarland.de [I. Physikalisches Institut, Georg-August Universität, Friedrich-Hund-Platz 1, D-37077 Göttingen (Germany); Department of Materials and Materials Technology, Saarland University, Campus D 2.2, D-66123 Saarbrücken (Germany)

    2014-04-07T23:59:59.000Z

    Atomic force acoustic microscopy (AFAM), an advanced scanning probe microscopy technique, has been used to measure local elastic properties with a spatial resolution given by the tip-sample contact radius. AFAM is based on inducing out-of-plane vibrations in the specimen. The vibrations are sensed by the AFM cantilever from by the photodiode signal when its tip is in contact with the material under test. To measure local damping, the inverse quality factor Q{sup ?1} of the resonance curve is usually evaluated. Here, from the contact-resonance spectra obtained, we determine the real and imaginary part of the contact stiffness k* and from these two quantities the local damping factor Q{sub loc}{sup ?1} is obtained which is proportional to the imaginary part ? of the contact stiffness. The evaluation of the data is based on the cantilever's mass distribution with damped flexural modes and not on an effective point-mass approximation for the cantilever’s motion. The given equation is simple to use and has been employed to study the local Q{sub loc}{sup ?1} of amorphous PdCuSi metallic glass and its crystalline counterpart as a function of position of the AFM tip on the surface. The width of the distribution changes dramatically from the amorphous to the crystalline state as expected from the consequences of the potential-energy landscape picture. The center value of the distribution curve for Q{sub loc}{sup ?1} coincides very well with published data, based on global ultrasonic or internal friction measurements. This is compared to Q{sub loc}{sup ?1} measured in crystalline SrTiO{sub 3}, which exhibits a narrow distribution, as expected.

  8. Correlation between medium-range order structure and glass-forming ability for Al-based metallic glasses

    SciTech Connect (OSTI)

    Wu, N. C. [College of Material and Metallurgy, Northeastern University, Shenyang 110004 (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Yan, M. [Queensland Centre for Advanced Materials Processing and Manufacturing (AMPAM), School of Mechanical and Mining Engineering, The University of Queensland, Brisbane (Australia); Zuo, L. [College of Material and Metallurgy, Northeastern University, Shenyang 110004 (China); Wang, J. Q., E-mail: jqwang@imr.ac.cn [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

    2014-01-28T23:59:59.000Z

    To clarify the correlation of medium-range order (MRO) structure with glass forming ability (GFA) of Al-based metallic glasses, Al{sub 86}Ni{sub 14-a}Y{sub a} (a?=?2?9 at.?%) metallic glasses were analyzed by x-ray diffraction in detail and further verified by synchrotron high-energy x-ray diffraction. The prepeak that reflects the MRO structural evolution was found to be much sensitive to alloy composition. We have proposed an icosahedral supercluster MRO structure model in Al-TM (transition metal)-RE (rare earth metal) system, which consists of 12 RE(TM)-centered clusters on the vertex of icosahedral supercluster, one RE(TM)-centered clusters in the center, and TM(RE) atoms located at RE(TM)-centered cluster tetrahedral interstices in the icosahedral supercluster. It was indicated that the MRO structural stability mainly depends on the interaction of efficient dense packing and electrochemical potential equalization principle. The Al{sub 86}Ni{sub 9}Y(La){sub 5} alloys present good GFA due to the combination of the two structural factors.

  9. Evaluation of the relationship between the effective strain and the springback behavior during the deformation of metallic glass ribbons

    SciTech Connect (OSTI)

    Lee, M H [Ames Laboratory; Park, E S [Samsung Electronics Co., LTD; Ott, R T [Ames Laboratory; Kim, B S [Korea Institute of Industrial Technology; Eckert, J [Institute for Complex Materials

    2014-08-11T23:59:59.000Z

    We evaluated the role of effective strain on the plasticity of metallic glasses related to springback phenomena in both ductile Zr-based metallic glass and brittle Hf-based metallic glass. Experimental investigations of the deformation behavior and the intrinsic mechanical properties of metallic glass were performed by room temperature L-bending deformation. The modeling analysis clearly shows that an inhomogeneous effective strain for initiating shear band is generated during deformation, with the brittleness of a metallic glass being dependent on the effective strain reaching the critical fracture strain of the glass. The combined experimental and modeling results reveal broad and general criteria that should allow for deformability of a wide-variety of glass-forming alloys by adjusting the effective strain during deformation.

  10. Multifaced stone and ceramic moulds from Bronze Age Anatolia : building an analytical protocol of mould properties and behavior during the process of metal casting

    E-Print Network [OSTI]

    Biçer, Katherine K. (Katherine Kershen)

    2005-01-01T23:59:59.000Z

    A three phase analytical protocol is developed to systematize the study of multifaceted serpentinite bronze-casting moulds from Bronze Age Anatolia (ca. 3500-1700 B.C.). These moulds represent a class of metal processing ...

  11. UNCORRECTED 2 Spall strength of a zirconium-based bulk metallic glass under

    E-Print Network [OSTI]

    Rollins, Andrew M.

    of Mechanical and Aerospace Engineering, Case Western Reserve University, 10900 Euclid Avenue, Glennan 616 B. Introduction 40 Bulk amorphous metals, also referred to as bulk metallic 41 glasses (BMG), are alloys in which super-cooling of a liquid 42 alloy produces a metastable phase, thus preventing forma- 43 tion

  12. Proposed Testing to Assess the Accuracy of Glass-To-Metal Seal Stress Analyses.

    SciTech Connect (OSTI)

    Chambers, Robert S.; Emery, John M; Tandon, Rajan; Antoun, Bonnie R. [Sandia National Laboratories, Livermore, CA; Stavig, Mark E.; Newton, Clay S.; Gibson, Cory S; Bencoe, Denise N.

    2014-09-01T23:59:59.000Z

    The material characterization tests conducted on 304L VAR stainless steel and Schott 8061 glass have provided higher fidelity data for calibration of material models used in Glass - T o - Metal (GTM) seal analyses. Specifically, a Thermo - Multi - Linear Elastic Plastic ( thermo - MLEP) material model has be en defined for S S304L and the Simplified Potential Energy Clock nonlinear visc oelastic model has been calibrated for the S8061 glass. To assess the accuracy of finite element stress analyses of GTM seals, a suite of tests are proposed to provide data for comparison to mo del predictions.

  13. Low beryllium content Zr-based bulk metallic glass composite with plasticity and work hardenability

    SciTech Connect (OSTI)

    Zheng, Q., E-mail: qiangzheng616@hotmail.com, E-mail: dujuan@nimte.ac.cn [School of Materials Science and Engineering, Ningbo University of Technology, Ningbo, 315016, China and Ningbo Branch of China Academy of Ordnance Science, Ningbo, 315103 (China); Du, J., E-mail: qiangzheng616@hotmail.com, E-mail: dujuan@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering (NIMTE), Chinese Academy of Sciences (CAS), Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, NIMTE, CAS, Ningbo 315201 (China)

    2014-01-28T23:59:59.000Z

    A modified Zr-based bulk metallic glass matrix composite Zr{sub 47.67}Cu{sub 40}Ti{sub 3.66}Ni{sub 2.66}Be{sub 6} has been produced by increasing the contents of elements of Zr and Cu with higher Poisson ratio and reducing the contents of Ti, Ni, and Be elements with lower Poisson ratio based on famous metallic glass former Vitreloy 1. A compressive yielding strength of 1804?MPa, fracture strength of 1938?MPa and 3.5% plastic strain was obtained for obtained metallic glass composite. Also, work-hardening behavior was observed during compressive experiment which was ascribed to the interaction of the in situ precipitated CuZr phase and shear bands.

  14. Synthesis of bulk metallic glass foam by powder extrusion with a fugitive second phase

    SciTech Connect (OSTI)

    Lee, Min Ha; Sordelet, Daniel J. [Materials and Engineering Physics Program, Ames Laboratory, Iowa State University, Ames, Iowa 50011 (United States)

    2006-07-10T23:59:59.000Z

    Bulk metallic glass foams with 12 mm in diameter and 30 mm in length having a density of 4.62 g/cm{sup 3} (approximately 58.3% of theoretical) were fabricated by extruding a powder mixture comprised of 60 vol % Ni{sub 59}Zr{sub 20}Ti{sub 16}Si{sub 2}Sn{sub 3} metallic glass blended with 40 vol % brass followed by dissolution of the fugitive brass in an aqueous HNO{sub 3} solution. The final structure consists of continuously connected, high aspect ratio metallic glass struts surrounded by {approx}40 vol % of homogeneously distributed ellipsoid-shaped pores having nominal diameters between 10 and 50 {mu}m.

  15. Real-time, high-resolution study of nanocrystallization and fatigue cracking in a cyclically strained metallic glass

    E-Print Network [OSTI]

    Wang, Cheng-Cai

    Metallic glasses (MGs) exhibit greater elastic limit and stronger resistance to plastic deformation than their crystalline metal counterparts. Their capacity to withstand plastic straining is further enhanced at submicrometer ...

  16. Two-zone heterogeneous structure within shear bands of a bulk metallic glass

    SciTech Connect (OSTI)

    Shao, Yang; Yao, Kefu; Liu, Xue [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China)] [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Li, Mo [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China) [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332-0245 (United States)

    2013-10-21T23:59:59.000Z

    Shear bands, the main plastic strain carrier in metallic glasses, are severely deformed regions often considered as disordered and featureless. Here we report the observations of a sandwich-like heterogeneous structure inside shear bands in Pd{sub 40.5}Ni{sub 40.5}P{sub 19} metallic glass sample after plastic deformation by high-resolution transmission electron microscopy. The experimental results suggest a two-step plastic deformation mechanism with corresponding microstructure evolution at atomic scale, which may intimately connected to the stability of the shear band propagation and the overall plastic deformability.

  17. Shear bands in a bulk metallic glass after large plastic deformation

    SciTech Connect (OSTI)

    Qu, D.D.; Wang, Y.B.; Liao, X.Z.; Shen, J. (Harbin); (Sydney)

    2012-10-23T23:59:59.000Z

    A transmission electron microscopy investigation is conducted to trace shear bands in a Zr{sub 53}Cu{sub 18.7}Ni{sub 12}Al{sub 16.3} bulk metallic glass after experiencing 4% plastic deformation. Shear band initiation, secondary shear band interactions, mature shear band broadening and the interactions of shear bands with shear-induced nanocrystals are captured. Results suggest that the plasticity of the bulk metallic glass is enhanced by complex shear bands and their interactions which accommodate large plastic strain and prevent catastrophic shear band propagation.

  18. Metal thin film growth on multimetallic surfaces: From quaternary metallic glass to binary crystal

    SciTech Connect (OSTI)

    Jing, Dapeng

    2010-12-15T23:59:59.000Z

    The work presented in this thesis mainly focuses on the nucleation and growth of metal thin films on multimetallic surfaces. First, we have investigated the Ag film growth on a bulk metallic glass surface. Next, we have examined the coarsening and decay of bilayer Ag islands on NiAl(110) surface. Third, we have investigated the Ag film growth on NiAl(110) surface using low-energy electron diffraction (LEED). At last, we have reported our investigation on the epitaxial growth of Ni on NiAl(110) surface. Some general conclusions can be drawn as follows. First, Ag, a bulk-crystalline material, initially forms a disordered wetting layer up to 4-5 monolayers on Zr-Ni-Cu-Al metallic glass. Above this coverage, crystalline 3D clusters grow, in parallel with the flatter regions. The cluster density increases with decreasing temperature, indicating that the conditions of island nucleation are far-from-equilibrium. Within a simple model where clusters nucleate whenever two mobile Ag adatoms meet, the temperature-dependence of cluster density yields a (reasonable) upper limit for the value of the Ag diffusion barrier on top of the Ag wetting layer of 0.32 eV. Overall, this prototypical study suggests that it is possible to grow films of a bulk-crystalline metal that adopt the amorphous character of a glassy metal substrate, if film thickness is sufficiently low. Next, the first study of coarsening and decay of bilayer islands has been presented. The system was Ag on NiAl(110) in the temperature range from 185 K to 250 K. The coarsening behavior, has some similarities to that seen in the Ag(110) homoepitaxial system studied by Morgenstern and co-workers. At 185 K and 205 K, coarsening of Ag islands follows a Smoluchowski ripening pathway. At 205 K and 250 K, the terrace diffusion limited Ostwald ripening dominants. The experimental observed temperature for the transition from SR to OR is 205 K. The SR exhibits anisotropic island diffusion and the OR exhibits 1D decay of island length while keeping the corresponding island width constant. Third, LEED indicates that, up to about 6 BL (12 ML), the Ag film adopts the (110) structure on lattice matched NiAl(110) surface, supporting the previous assignment based upon island heights measured in STM. Starting at 4.5 to 6 BL, (111) diffraction pattern is detected. This is also in agreement with previous STM study. Careful examinations of the LEED patterns reveal the slight difference in lattice constants between bulk Ag and bulk NiAl. At last, we performed STM studies of Ni deposition on NiAl(110) in the temperature range from 200 K to 400 K. Ni forms 'dense' Ni(100)-like islands on NiAl(110) with a zig-zag shaped stripe feature which is probably due to strain relief. DFT analysis provides insights into the island growth shapes, which are rationalized by the thermodynamics and kinetics of the film growth process. For thick Ni films (coverage exceeding 6 ML), a Ni(111)-like structure developed. Traditional MF theory is applied to analyze island density at 200 K. Deviation from homogeneous nucleation behavior for island size distribution and island density reveals the presence of heterogeneous nucleation mediated by the Ni antisite point defects on NiAl(110) surface.

  19. Electron-Transport in Calcium-Based Metallic Glasses

    E-Print Network [OSTI]

    Naugle, Donald G.; DELGADO, R.; ARMBRUSTER, H.; TSAI, CL; CALLAWAY, TO; REYNOLDS, D.; MORUZZI, VL.

    1986-01-01T23:59:59.000Z

    . Comparison of results from electronic-structure calculations for CaAl, Ca3A1, CaGa, and Ca3Ga alloys in a dose-packed crystalline structure with experiment indicates that the Ca d band may dominate the electron-transport properties of these glassy metals.... I. INTRODUCTION Considerable progress has b n made in the understand- ing of the electrical properties of glassy metals, particular- ly those whose constituents are simple metals. Generally the resistivity values for simple metal glassy alloys...

  20. Photoinduced phenomena in chalcogenide glasses doped with metals

    E-Print Network [OSTI]

    Boolchand, Punit

    on relaxation of photodarkening in a-As2Se3 doped with Sn and rare-earth (RE) ions (Dy, Pr, Hon, Sm3 Nd, Er3 for chalcogenide glasses doped with rare-earth ions as perspective materials for fibre optics amplifiers operating and the kinetics ofphotodarkening in amonhous As2Se3:Sn thin films at %) and and AsSe3 doped with rare-earth ions

  1. Rapid Relaxation and Embrittlement of Zr-based Bulk Metallic Glasses by Electropulsing

    SciTech Connect (OSTI)

    Yiu, P [Department of Materials Science and Engineering, National Taiwan University, Taipei 106, Taiwan; Chen, Y. C. [National Taiwan University of Science & Technology; Chu, J. P. [National Taiwan Ocean University; Chang, S Y [National Chung Hsing University; Bei, Hongbin [ORNL; Jang, J. S.C. [National Central University, Jhongli 32001, Taiwan; Hsueh, C. H. [Department of Materials Science and Engineering, National Taiwan University, Taipei 106, Taiwan

    2013-01-01T23:59:59.000Z

    Mechanical relaxation and embrittlement of Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glasses were achieved rapidly by the direct current electropulsing treatment. The temperature profile was recorded by an infrared camera and it was found to be non-uniform in the treated specimen. Specifically, temperatures below the glass transition temperature, near and above the crystallization temperature could be ach- ieved, respectively, at different locations in the same treated specimen. Two sets of nanoindentation were conducted. While the first set investigated the mechanical properties of three individually elec- tropulsed specimens with different conditions, the second set indented a single treated specimen along its temperature gradient. Both sets of indentation revealed that by Joule heating to different tempera- tures, relaxation, embrittlement, and crystallization were significantly accelerated by electrical pulses. Results suggest that electropulsing provides an opportunity to simultaneously achieve plastic forming and mechanical property control of metallic glasses.

  2. Understanding glass-forming ability through sluggish crystallization of atomically thin metallic glassy films

    SciTech Connect (OSTI)

    Sun, Y. T.; Cao, C. R.; Huang, K. Q.; Zhao, N. J.; Gu, L., E-mail: l.gu@iphy.ac.cn, E-mail: dzheng@iphy.ac.cn, E-mail: whw@iphy.ac.cn; Zheng, D. N., E-mail: l.gu@iphy.ac.cn, E-mail: dzheng@iphy.ac.cn, E-mail: whw@iphy.ac.cn; Wang, W. H., E-mail: l.gu@iphy.ac.cn, E-mail: dzheng@iphy.ac.cn, E-mail: whw@iphy.ac.cn [Institute of Physics, Chinese Academy of Sciences, Beijing 100190 (China)

    2014-08-04T23:59:59.000Z

    The glass-forming ability (GFA) of an alloy, closely related to its ability to resist crystallization, is a crucial issue in condensed matter physics. So far, the studies on GFA are mostly statistical and empirical guides. Benefiting from the ultrahigh thermal stability of ultrathin metallic glassy film and high resolution spherical aberration-corrected transmission electron microscope, the crystallization of atomically thin ZrCu and its microalloyed ZrCuAl glasses with markedly different GFA was investigated at the atomic scale. We find the Zr diffusivity estimated from the density of nuclei is dramatically decreased by adding of Al, which is the major reason for the much better GFA of the ZrCuAl metallic glass.

  3. Structural Signature of Plastic Deformation in Metallic Glasses H. L. Peng,1,2

    E-Print Network [OSTI]

    Wang, Wei Hua

    Structural Signature of Plastic Deformation in Metallic Glasses H. L. Peng,1,2 M. Z. Li,2,* and W the degree of local fivefold symmetry (LFFS) as the structural indicator to predict plastic deformation of local structures and find that the plastic events prefer to be initiated in regions with a lower degree

  4. Corrosion performances in simulated body fluids and cytotoxicity evaluation of Fe-based bulk metallic glasses

    E-Print Network [OSTI]

    Zheng, Yufeng

    Corrosion performances in simulated body fluids and cytotoxicity evaluation of Fe-based bulk December 2011 Available online 27 December 2011 Keywords: Bulk metallic glass Corrosion Biocompatibility Electrochemical characterization Biomedical applications The aim of this work is to investigate the corrosion

  5. Oxygen impurity and microalloying effect in a Zr-based bulk metallic glass alloy

    E-Print Network [OSTI]

    Pennycook, Steve

    Oxygen impurity and microalloying effect in a Zr-based bulk metallic glass alloy C.T. Liu*, M composition Zr­10 at.%Al­5% Ti­17.9% Cu­14.6% Ni (BAM-11) was used to study the effects of oxygen impurities and microalloying on the microstructure and mechanical properties. Oxygen impurity at a level of 3000 appm

  6. Electron-Transport in La100-Xalx Metallic Glasses

    E-Print Network [OSTI]

    DELGADO, R.; ARMBRUSTER, H.; Naugle, Donald G.; TSAI, CL; JOHNSON, WL; WILLIAMS, A.

    1986-01-01T23:59:59.000Z

    of an understanding of electron transport in liquid and amorphous transition-metal alloys. The recent review article by Naugle' discusses the most popular scattering mechanisms which have been proposed to ex- plain the systematic trends in the transport... coefficients. Gallagher and Greig had noted that the sign of the ther- mopower for a large number of amorphous transition metal alloys could be explained in terms of the Mott s d- model in which the sign of the thermopower should be the same...

  7. Comment on the reported fiber attenuations in the visible regime in 'Fabrication of glass photonic crystal fibers with a die-cast process'

    SciTech Connect (OSTI)

    Feng Xian; Loh, Wei H.; Richardson, David J

    2008-10-01T23:59:59.000Z

    We comment on the recent paper by Zhou et al. [Appl. Opt.45, 4433 (2006)APOPAI0003-693510.1364/AO.45.004433], in which transmission losses of 0.2-0.3 dB/m were claimed across the wavelength range 420-900 nm in a high-index (nd=1.80518 at 587.6 nm) SF6 glass-based photonic crystal fiber fabricated by novel die-cast technique. If confirmed, these losses are at least 1 order of magnitude lower than previous reported losses of SF6 photonic crystal fibers from other fabrication approaches. Here we present a statistic survey on the relationship between the refractive index and the bulk material attenuation, based on a large number of commercial Schott optical glasses with the nd ranging between 1.40 and 2.05. It shows that the loss of a high-index (nd=1.80) glass optical fiber should be at the levels of 10-50 dB/m at 420 nm and 1-10 dB/m at 500 nm, respectively. Moreover, the material attenuation of such a high-index glass fiber should intrinsically show a large decay, from 10-50 dB/m at 420 nm to the level of 1 dB/m at 700 nm, which arises from the tail on the UV absorption edge of the high-index glass extending to the visible region. Therefore, we conclude that: (1) the low loss of 0.2-0.3 dB/m reported in the cited paper is abnormally one or two magnitudes lower than the material attenuation that a high-index (nd=1.80) glass optical fiber should have in the range between 420 and 500 nm and that (2) the flat loss curve between 420 and 700 nm in the cited paper deviates greatly from the intrinsic behavior of a high-index (nd=1.80) glass fiber.

  8. MCWASP, Modeling of Casting, Welding and Advanced Solidification Processes XI TMS (The Minerals, Metals & Materials Society),

    E-Print Network [OSTI]

    Zabaras, Nicholas J.

    OF THE SOLIDIFICATION OF ALUMINUM ALLOYS ON MOLDS OF UNEVEN TOPOGRAPHIES. Nicholas Zabaras1 , Deep Samanta1 , Lijian Tan of Mechanical and Aerospace Engineering, Cornell University; Ithaca, NY 14853-3801, USA Keywords: Solidification, Aluminum alloys, Cast surfaces, Mold topography, Inverse segregation, Imperfect contact, Air-gaps, Solid

  9. Direct measurement of the kinetics of volume and enthalpy relaxation of an Au-based bulk metallic glass

    SciTech Connect (OSTI)

    Bünz, J.; Wilde, G. [Institute of Materials Physics, University of Münster, 48149 Münster (Germany)] [Institute of Materials Physics, University of Münster, 48149 Münster (Germany)

    2013-12-14T23:59:59.000Z

    Structural relaxation of glasses below their glass transition is a well-studied phenomenon that still poses several open issues. With the advent of bulk metallic glasses with exceptionally low glass transition temperatures, new options are available that are based on the experimental assessment of the time dependence of several different thermodynamic quantities by direct measurements with high accuracy. In this contribution the first direct measurement of the isothermal relaxation of the volume and the enthalpy of an Au-based bulk metallic glassformer are reported and discussed with respect of the characteristics describing the underlying processes.

  10. On the origin of elastic strain limit of bulk metallic glasses

    SciTech Connect (OSTI)

    Ding, J., E-mail: ding@jhu.edu; Ma, E., E-mail: ema@jhu.edu [Department of Materials Science and Engineering, Johns Hopkins University, Baltimore, Maryland 21218 (United States); Cheng, Y. Q. [Chemical and Engineering Materials Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831 (United States)] [Chemical and Engineering Materials Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831 (United States)

    2014-01-06T23:59:59.000Z

    All bulk metallic glasses exhibit a large and almost universal elastic strain limit. Here, we show that the magnitude of the yield strain of the glass state can be quantitatively derived from a characteristic property of the flow state typical in running shear bands (the root cause of yielding). The strain in the shear flow is mostly plastic, but associated with it there is an effective elastic atomic strain. The latter is almost identical for very different model systems in our molecular dynamics simulations, such that the corresponding yield strain is universal at any given homologous temperature.

  11. Sharp semiconductor-to-metal transition of VO{sub 2} thin films on glass substrates

    SciTech Connect (OSTI)

    Jian, Jie; Chen, Aiping [Department of Electrical and Computer Engineering, Texas A and M University, College Station, Texas 77843-3128 (United States); Zhang, Wenrui [Material Science and Engineering Program, Texas A and M University, College Station, Texas 77843-3128 (United States); Wang, Haiyan, E-mail: wangh@ece.tamu.edu [Department of Electrical and Computer Engineering, Texas A and M University, College Station, Texas 77843-3128 (United States); Material Science and Engineering Program, Texas A and M University, College Station, Texas 77843-3128 (United States)

    2013-12-28T23:59:59.000Z

    Outstanding phase transition properties of vanadium dioxide (VO{sub 2}) thin films on amorphous glass were achieved and compared with the ones grown on c-cut sapphire and Si (111) substrates, all by pulsed laser deposition. The films on glass substrate exhibit a sharp semiconductor-to-metal transition (?4.3?°C) at a near bulk transition temperature of ?68.4?°C with an electrical resistance change as high as 3.2?×?10{sup 3} times. The excellent phase transition properties of the films on glass substrate are correlated with the large grain size and low defects density achieved. The phase transition properties of VO{sub 2} films on c-cut sapphire and Si (111) substrates were found to be limited by the high defect density.

  12. Ion assisted deposition of optical and protective coatings for heavy metal fluoride glass

    SciTech Connect (OSTI)

    McNally, J.J.; Al-Jumaily, G.A.; McNeil, J.R.

    1986-06-15T23:59:59.000Z

    Heavy metal fluoride glass materials are attractive for optical applications in the near UV through IR wavelength regions. However, many compositions are relatively soft and hygroscopic and possess low softening temperature (250--300/sup 0/C). We have applied ion assisted deposition (IAD) techniques to deposit MgF/sub 2/, SiO/sub 2/, and Al/sub 2/O/sub 3//SiO/sub 2/ thin film structures on fluoride glass substrates at ambient substrate temperature (--100/sup 0/C). The coatings deposited using IAD improve the environmental durability of the fluoride glass and appear to have reasonably good optical characteristics; without application of IAD, the deposited coatings are not durable and have poor adhesion.

  13. Sedimentation behavior of noble metal particles in simulated high-level waste borosilicate glasses

    SciTech Connect (OSTI)

    Nakajima, M.; Ohyama, K.; Morikawa, Y.; Miyauchi, A.; Yamashita, T. [Japan Atomic Energy Agency, 4-33 Muramatsu, Tokai-mura, Naka-gun, Ibaraki 319-1109 (Japan); Komamine, S.; Ochi, E. [Japan Nuclear Fuel Limited, Bussan-Bldg. Bekkan, 1-1-5 Nishi-Shinbashi Minato-ku, Tokyo 105-0003 (Japan)

    2013-07-01T23:59:59.000Z

    Solubility of noble metal elements (NME) in the melted borosilicate glass is much smaller than its normal concentration of the high level liquid waste. Thus most of NME show small particles in the melted glass and tend to sediment in the bottom region of the vitrification melter due to their higher density than that of glass. Experiments of the sedimentation of NME particles in the melted glass were carried out under static condition. Three conditions of initial NME concentration (1.1, 3.0, 6.1 wt % with an equivalent for each oxide) in the simulated glass were set and held at 1100 C. degrees up to 2880 hours. The specimen with 1.1 wt % initial NME concentration indicated zone settling, and the settling rate of the interface is constant: 2.4 mm/h. This sedimentation behavior is the type of rapid settling. Following the rapid settling, the settling rate goes gradually slower; this is the type of compressive settling. The specimens with 3.0 wt % and 6.1 wt % initial NME concentration showed compression settling from the beginning. From the settling curve of the interface, the maximum concentration of NME in sediment was estimated to be around 23- 26 wt %. Growth of NME particles was observed by holding at 1100 C. degrees for up to 2880 hours. The viscosity becomes higher as NME concentration increases and the dependence on shear rate becomes simultaneously stronger. The effect of the particle growth to viscosity appears to be not significant.

  14. ITP Metal Casting: Theoretical/Best Practice Energy Use in Metalcasting

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009castingOperations

  15. A National Assistance Extension Program for Metal Casting: a foundation industry. Final report for the period February 16, 1994 through May 15, 1997

    SciTech Connect (OSTI)

    NONE

    1997-09-01T23:59:59.000Z

    The TRP award was proposed as an umbrella project to build infrastructure and extract lessons about providing extension-enabling services to the metal casting industry through the national network of Manufacturing Technology Center`s (MTC`s). It targeted four discrete task areas required for the MCC to service the contemplated needs of industry, and in which the MCC had secured substantial involvement of partner organizations. Task areas identified included Counter-Gravitational Casting, Synchronous Manufacturing, Technology Deployment, and Facility and Laboratory Improvements. Each of the task areas includes specific subtasks which are described.

  16. Welding of cast A359/SiC/10p metal matrix composites 

    E-Print Network [OSTI]

    Kothari, Mitul Arvind

    2005-11-01T23:59:59.000Z

    Welding of metal matrix composites (MMCs) is an alternative to their mechanical joining, since they are difficult to machine. Published literature in fusion welding of similar composites shows metallurgical problems. This study investigates...

  17. Correlation between corrosion performance and surface wettability in ZrTiCuNiBe bulk metallic glasses

    E-Print Network [OSTI]

    Zheng, Yufeng

    Correlation between corrosion performance and surface wettability in ZrTiCuNiBe bulk metallic June 2010 The corrosion properties of two Zr-based bulk metallic glass, Zr41Ti14Cu12Ni10Be23 LM1 and Zr potential, LM1b showed superior corrosion resistance to LM1. Under identical sample preparation and testing

  18. Development of Integrated Die Casting Process for Large Thin...

    Broader source: Energy.gov (indexed) [DOE]

    Documents & Publications FY 2008 Progress Report for Lightweighting Materials - 3. Automotive Metals-Cast Advance Patent Waiver W(A)2013-016 Ultra Large Castings for Lightweight...

  19. Elastic/plastic deformation and fracture of annealed Ni??.??Si?.?B?.?C?.?? metallic glass

    E-Print Network [OSTI]

    Harbert, Stuart John

    1987-01-01T23:59:59.000Z

    at an upper bound velocity of 83. 3 pm/s. However, the material was able to dissipate the slip band energy and stop the slip propagation. Finally, at higher levels of stress, the slip bands were able to propagate to the edge of the ribbon. Another... John Harbert, B. M. E. , Texas A&M University Chairman of Advisory Committee: Alan Wolfenden Fundamental properties and characteristics of a, nickel based metallic glass were found. Mechanical properties include a Young's modulus of 144GPa and a...

  20. Facile creation of bio-inspired superhydrophobic Ce-based metallic glass surfaces

    SciTech Connect (OSTI)

    Liu Kesong; Li Zhou [Key Laboratory of Bio-Inspired Smart Interfacial Science and Technology of Ministry of Education, School of Chemistry and Environment, Beihang University, Beijing 100191 (China); Wang Weihua [Institute of Physics, Chinese Academy of Sciences, Beijing 100190 (China); Jiang Lei [Key Laboratory of Bio-Inspired Smart Interfacial Science and Technology of Ministry of Education, School of Chemistry and Environment, Beihang University, Beijing 100191 (China); Beijing National Laboratory for Molecular Sciences (BNLMS), Key Laboratory of Organic Solids, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190 (China)

    2011-12-26T23:59:59.000Z

    A bio-inspired synthesis strategy was conducted to fabricate superhydrophobic Ce-based bulk metallic glass (BMG) surfaces with self-cleaning properties. Micro-nanoscale hierarchical structures were first constructed on BMG surfaces and then modified with the low surface energy coating. Surface structures, surface chemical compositions, and wettability were characterized by combining scanning electron microscopy, atomic force microscopy, x-ray photoelectron spectroscopy, and contact angle measurements. Research indicated that both surface multiscale structures and the low surface free energy coating result in the final formation of superhydrophobicity.

  1. Micro-nano scale ripples on metallic glass induced by laser pulse

    SciTech Connect (OSTI)

    Liu, W. D.; Ye, L. M. [LTCS and Department of Mechanics and Aerospace Engineering, College of Engineering, Peking University, Beijing 100871 (China); Liu, K. X. [LTCS and Department of Mechanics and Aerospace Engineering, College of Engineering, Peking University, Beijing 100871 (China); Center for Applied Physics and Technology, Peking University, Beijing 100871 (China)

    2011-02-15T23:59:59.000Z

    A Zr{sub 47.7}Cu{sub 31}Ni{sub 9}Al{sub 12.3} bulk metallic glass was irradiated directly by KrF excimer laser pulses with wavelength 248 nm and duration 10 ns. Scanning electronic microscope photographs indicated that many ripples in micro-nano scale would be generated on the edge of the irradiated area under the action of the higher intensity laser pulse. Detailed observation demonstrated that the ripples exhibited fluidity and became closer and closer out from interior. Theoretical analysis revealed the formation mechanism of the ripples, including melting, subsequent propagation of capillary waves and final solidification.

  2. Metallic glass could make your next cell phone harder to break

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHighand Retrievals from aRodMIT-Harvard Center forMetallic glass could make

  3. Structure of Cu64.5Zr35.5 Metallic glass by reverse Monte Carlo simulations

    SciTech Connect (OSTI)

    Fang, Xikui W. [Ames Laboratory; Huang, Li [Ames Laboratory; Wang, Cai-Zhuang [Ames Laboratory; Ho, Kai-Ming [Ames Laboratory; Ding, Z. J. [University of Science and Technology of China

    2014-02-07T23:59:59.000Z

    Reverse Monte Carlo simulations (RMC) have been widely used to generate three dimensional (3D) atomistic models for glass systems. To examine the reliability of the method for metallic glass, we use RMC to predict the atomic configurations of a “known” structure from molecular dynamics (MD) simulations, and then compare the structure obtained from the RMC with the target structure from MD. We show that when the structure factors and partial pair correlation functions from the MD simulations are used as inputs for RMC simulations, the 3D atomistic structure of the glass obtained from the RMC gives the short- and medium-range order in good agreement with those from the target structure by the MD simulation. These results suggest that 3D atomistic structure model of the metallic glass alloys can be reasonably well reproduced by RMC method with a proper choice of input constraints.

  4. Tensile Plasticity in Metallic Glasses with Pronounced Relaxations H. B. Yu, X. Shen, Z. Wang, L. Gu, W. H. Wang, and H. Y. Bai*

    E-Print Network [OSTI]

    Wang, Wei Hua

    Tensile Plasticity in Metallic Glasses with Pronounced #12; Relaxations H. B. Yu, X. Shen, Z. Wang plasticity achieved in a La-based metallic glass which possesses strong #12; relaxations and nanoscale of the structural units of plastic deformations and global plasticity, and the transition from brittle to ductile

  5. Leaching assessments of toxic metals in waste plasma display panel glass.

    E-Print Network [OSTI]

    Chen, M; Jiang, P; Chen, H; Ogunseitan, OA; Li, Y

    2015-01-01T23:59:59.000Z

    of waste cathode-ray tube glass. Waste Manage. 26:1468–76.leachability from waste PDP glass in order to determinewaste plasma display panel glass ab a a b a Mengjun Chen ,

  6. Smoothing metallic glasses without introducing crystallization by gas cluster ion beam

    SciTech Connect (OSTI)

    Shao, Lin; Chen, Di; Myers, Michael; Wang, Jing [Department of Nuclear Engineering and Materials Science and Engineering Program, Texas A and M University, College Station, Texas 77843 (United States)] [Department of Nuclear Engineering and Materials Science and Engineering Program, Texas A and M University, College Station, Texas 77843 (United States); Tilakaratne, Buddhi; Wijesundera, Dharshana; Chu, Wei-Kan [Department of Physics and Texas Center for Superconductivity, University of Houston, Houston, Texas 77004 (United States)] [Department of Physics and Texas Center for Superconductivity, University of Houston, Houston, Texas 77004 (United States); Xie, Guoqiang [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan)] [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Zare, Arezoo; Lucca, Don A. [School of Mechanical and Aerospace Engineering, Oklahoma State University, Stillwater, Oklahoma 74078 (United States)] [School of Mechanical and Aerospace Engineering, Oklahoma State University, Stillwater, Oklahoma 74078 (United States)

    2013-03-11T23:59:59.000Z

    We show that 30 keV Ar cluster ion bombardment of Ni{sub 52.5}Nb{sub 10}Zr{sub 15}Ti{sub 15}Pt{sub 7.5} metallic glass (MG) can remove surface mountain-like features and reduce the root mean square surface roughness from 12 nm to 0.7 nm. X-ray diffraction analysis reveals no crystallization after cluster ion irradiation. Molecular dynamics simulations show that, although damage cascades lead to local melting, the subsequent quenching rate is a few orders of magnitude higher than the critical cooling rate for MG formation, thus the melted zone retains its amorphous nature down to room temperature. These findings can be applied to obtain ultra-smooth MGs without introducing crystallization.

  7. Serrated flow behaviors of a Zr-based bulk metallic glass by nanoindentation

    SciTech Connect (OSTI)

    Cheng, L.; Jiao, Z. M.; Ma, S. G.; Wang, Z. H., E-mail: qiaojunwei@gmail.com, E-mail: wangzhihua@tyut.edu.cn [Institute of Applied Mechanics and Biomedical Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Qiao, J. W., E-mail: qiaojunwei@gmail.com, E-mail: wangzhihua@tyut.edu.cn [Institute of Applied Mechanics and Biomedical Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Laboratory of Applied Physics and Mechanics of Advanced Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)

    2014-02-28T23:59:59.000Z

    Instrumented nanoindentation tests were used to investigate the mechanical properties of Zr{sub 52.5}Cu{sub 17.9}Ni{sub 14.6}Al{sub 10}Ti{sub 5} bulk metallic glass. The corresponding loading strain rates were ranged from 0.002?s{sup ?1}, 0.02?s{sup ?1} to 0.2?s{sup ?1}. Plastic flow of this material exhibited remarkable serrations at low strain rates and increasingly became weakening until disappearance with increasing indentation strain rate, implying strong rate sensitivity. A significant pile-up around the indents was observed through atomic force microscopy, which suggested a highly localized plastic deformation. Mechanism governing the deformation was tentatively discussed in terms of the increasing process of free volume with a negligible temperature rise under low strain rate, which well explained the declining trend of elastic modulus and hardness with an increase of indentation depth.

  8. A comparison of the marginal adaptation of cathode-arc vapor-deposited titanium and cast base metal copings.

    E-Print Network [OSTI]

    Wu, Jean C; Lai, Li-Chung; Sheets, Cherilyn G; Earthman, James; Newcomb, Robert

    2011-01-01T23:59:59.000Z

    without use of the lost wax method. 22 The cathode-arcusing the conventional lost wax casting technique and con-The die was dipped into a wax pot (Hotty; Renfert GmbH,

  9. JOURNAL DE PHYSIQUE CoZZoque CO, suppldment au n08, Tome 41, aoet 1980, page C8-850 VISCOELASTIC AND PLASTIC BEHAVIOUR OF METALLIC AND OTHER GLASSES NEAR THE GLASS TRANSITION

    E-Print Network [OSTI]

    Boyer, Edmond

    - deed, a recoverable strain does exist when the load is removed during a creep test [ 3,4]. 11-2- Semi properties (internal friction and creep) of several glasses (metallic, semi-conductor and oxydes glass of micromechanical properties (internal friction tgt, creep, stress relaxation...). Indeed, such measure- ments lead

  10. Looking for footprint of bulk metallic glass in electronic and phonon heat capacities of Cu{sub 55}Hf{sub 45?x}Ti{sub x} alloys

    SciTech Connect (OSTI)

    Remenyi, G. [Institut Néel, Université Grenoble Alpes, F-38042 Grenoble (France); CNRS, Institut Néel, F-38042 Grenoble (France); Biljakovi?, K. [CNRS, Institut Néel, F-38042 Grenoble (France); Institute of Physics, Bijeni?ka c. 46, P.O. Box 304, HR-10001 Zagreb (Croatia); Starešini?, D.; Dominko, D., E-mail: ddominko@ifs.hr [Institute of Physics, Bijeni?ka c. 46, P.O. Box 304, HR-10001 Zagreb (Croatia); Risti?, R. [Department of Physics, Trg Lj. Gaja 6, HR-31000 Osijek (Croatia); Babi?, E. [Department of Physics, Faculty of Science, Bijeni?ka c. 32, HR-10000 Zagreb (Croatia); Figueroa, I. A. [Institute for Materials Research-UNAM, Ciudad Universitaria Coyoacan, C.P. 04510 Mexico D.F. (Mexico); Davies, H. A. [Department of Engineering Materials, University of Sheffield, Sheffield S1 3JD (United Kingdom)

    2014-04-28T23:59:59.000Z

    We report on the heat capacity investigation of Cu{sub 55}Hf{sub 45?x}Ti{sub x} metallic glasses. The most appropriate procedure to estimate low temperature electronic and phonon contributions has been determined. Both contributions exhibit monotonous Ti concentration dependence, demonstrating that there is no relation of either the electron density of states at the Fermi level or the Debye temperature to the increased glass forming ability in the Ti concentration range x?=?15–30. The thermodynamic parameters (e.g., reduced glass temperature) remain better indicators in assessing the best composition for bulk metallic glass formation.

  11. Roles of nanoclusters in shear banding and plastic deformation of bulk metallic glasses

    SciTech Connect (OSTI)

    Nieh, T.G.

    2012-07-31T23:59:59.000Z

    During the course of this research we published 33 papers in various physics/material journals. We select four representing papers in this report and their results are summarized as follows. I. To study shear banding process, it is pertinent to know the intrinsic shear strain rate within a propagating shear band. To this aim, we used nanoindentation technique to probe the mechanical response of a Au49Ag5.5Pd2.3Cu26.9Si16.3 bulk metallic glass in locality and found notable pop-in events associated with shear band emission. Using a free volume model and under the situation when temperature and stress/hardness are fixed result in an equation, which predicts that hardness serration caused by pop-in decreases exponentially with the strain rate. Our data are in good agreement with the prediction. The result also predicts that, when strain rate is higher than a critical strain rate of 1700 s^-1, there will be no hardness serration, thereby no pop-in. In other words, multiple shear bandings will take place and material will flow homogeneously. The critical strain rate of 1700 s^-1 can be treated as the intrinsic strain rate within a shear band. We subsequently carried out a simulation study and showed that, if the imposed strain rate was over , the shear band spacing would become so small that the entire sample would virtually behave like one major shear band. Using the datum strain rate =1700 s^-1 and based on a shear band nucleation model proposed by us, the size of a shear-band nucleus in Au-BMG was estimated to be 3 ���� 10^6 atoms, or a sphere of ~30 nm in diameter. II. Inspired by the peculiar result published in a Science article �¢����Super Plastic Bulk Metallic Glasses at Room Temperature�¢���, we synthesized the Zr-based bulk metallic glass with a composition identical to that in the paper (Zr64.13Cu15.75Ni10.12Al10) and, subsequently, tested in compression at the same slow strain rate (~10^-4 s^-1). We found that the dominant deformation mode is always single shear. The stress-strain curve exhibited serrated pattern in the plastic region, which conventionally has been attributed to individual shear band propagation. The scanning electron micrographs taken from the deformed sample surface revealed regularly spaced striations. Analysis indicates that the observed stress-strain serrations are intimately related to the striations on the shear surface, suggesting the serrations were actually caused slip-and-stick shear along the principal shear plane. We further use video camera to conduct in situ compression experiments to unambiguously confirm the one-to-one temporal and spatial correspondence between the intermittent sliding and flow serration. This preferential shear band formation along the principal shear plane is, in fact, a natural consequence of Mode II crack, independent of strain softening or hardening, usually claimed in the literature. III. Flow serration in compression of metallic glasses is caused by the formation and propagation of localized shear bands. These shear bands propagate at an extremely high speed, so high that a load cell and load frame were unable to capture the details of the dynamic event. To subdue this problem, we conducted uniaxial compression on Zr64.13Cu15.75Ni10.12Al10 bulk metallic glass using a high-speed camera to capture the sample image and also high-sensitivity strain gauges attached to the test samples to directly measure the strain. The displacement-time curves obtained from the test and a magnified version of the displacement burst reveals clearly a three-step (acceleration, steady-state, and deceleration) process during shear band propagation. The fastest propagating speed occurring at the steady state is calculated as 8����10^2 ���µm/s. This speed is about 1,000 times faster than the crosshead speed. This explains the gradual disappearance of flow serration at higher strain rates previously reported during compression of

  12. Alkali metal ions through glass: a possible radioactive waste management application

    E-Print Network [OSTI]

    Jones, Robert Allan

    1996-01-01T23:59:59.000Z

    Early studies show that some types of glass can become conductors of electricity at higher temperatures. The nature of the conductance was shown to be ionic. The studies also showed that, due to structural properties within the glass, the ionic...

  13. Mini-PROTEAN Multi-Casting Chamber

    E-Print Network [OSTI]

    Raizada, Manish N.

    şC for future use. 1.2 Specifications Materials of construction Clamps Glass filled polycarbonate Casting chamber, sealing plate Molded polycarbonate Gasket Silicone tubing Overall size 10 cm x 10 cm x 16

  14. Effects of helium implantation on the tensile properties and microstructure of Ni??P?? metallic glass nanostructures

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Liontas, Rachel; Gu, X. Wendy; Fu, Engang; Wang, Yongqiang; Li, Nan; Mara, Nathan; Greer, Julia R.

    2014-09-10T23:59:59.000Z

    We report fabrication and nanomechanical tension experiments on as-fabricated and helium-implanted ~130 nm diameter Ni??P?? metallic glass nano-cylinders. The nano-cylinders were fabricated by a templated electroplating process and implanted with He? at energies of 50, 100, 150, and 200 keV to create a uniform helium concentration of ~3 at. % throughout the nano-cylinders. Transmission electron microscopy (TEM) imaging and through-focus analysis reveal that the specimens contained ~2 nm helium bubbles distributed uniformly throughout the nano-cylinder volume. In-situ tensile experiments indicate that helium-implanted specimens exhibit enhanced ductility as evidenced by a 2-fold increase in plastic strain over as-fabricated specimens, with nomore »sacrifice in yield and ultimate tensile strengths. This improvement in mechanical properties suggests that metallic glasses may actually exhibit a favorable response to high levels of helium implantation.« less

  15. Baseline milestone HWVP-87-V110202F: Preliminary evaluation of noble metal behavior in the Hanford waste vitrification plant reference glass HW-39

    SciTech Connect (OSTI)

    Geldart, R.W.; Bates, S.O.; Jette, S.J.

    1996-03-01T23:59:59.000Z

    The precipitation and aggregation of ruthenium (Ru), rhodium (RLh) and palladium (Pd) in the Hanford Waste Vitrification Plant (HWVP) low chromium reference glass HLW-39 were investigated to determine if there is a potential for formation of a noble metal sludge in the HWVP ceramic melter. Significant noble metal accumulations on the floor of the melter will result in the electrical shorting of the electrodes and premature failure of the melter. The purpose of this study was to obtain preliminary information on the characteristics of noble metals in a simulated HWVP glass. Following a preliminary literature view to obtain information concerning the noble metals behavior, a number of variability studies were initiated. The effects of glass redox conditions, melt temperature, melting time and noble metal concentration on the phase characteristics of these noble metals were examined.

  16. Heat transfer at the mold-metal interface in permanent mold casting of aluminum alloys project. Quarterly project status report, October 1--December 31, 1998

    SciTech Connect (OSTI)

    Pehlke, R.D.; Hao, S.W.

    1998-12-31T23:59:59.000Z

    The first series of experiments at the CMI-Tech Center was successfully conducted on October 14 and 15 with the participation of the University of Michigan team. The preliminary experimental results indicate that the die surface temperatures (or near the surface) have a close correlation with the metal pressure profiles. Considering the difference in timing of the peak die temperatures, the high melt temperature and hotter die temperature for Inter 54 might cause a longer solidification time, and the pressure would decrease more slowly than for Inter 12. The slopes of the metal pressure profiles at the low pressure setting are almost linear. This may mean that the low metal pressure couldn`t effectively keep a pressure channel opened. In other words, as temperature decreased, the solid fraction increased and the solidified shell strengthened, and the pressure, which couldn`t overcome the resistance, would drop linearly. However, at the high pressure, there are inflection points in the pressure profiles. The inflection points are at about 8,500 psi for both the low and the high melt temperature settings. This suggests that the metal pressure was sufficient enough to overcome the resistance of the solidified shell before the inflection point was reached. A preliminary microstructure analysis shows that the dendrite arms at the location near the gate are much coarser than that at the top of the casting. The influence of intensification pressure on microstructure needs further verification and study.

  17. Bulk metallic glasses and their composites : composition optimization, thermal stability, and microstructural tunability

    E-Print Network [OSTI]

    Khalifa, Hesham Ezzat

    2009-01-01T23:59:59.000Z

    gadolinium, and other rare earth metals [8-13]. While thesenote is the absence of rare earth metals and other expensive

  18. Complexity of shear localization in a Zr-based bulk metallic glass

    E-Print Network [OSTI]

    University of Aeronautics and Astronautics, Beijing 100191, China The compressive behaviour of a Zr. A significant advance occurred when compositions and copper mold casting method allowing for bulk material the consequence of) macroscopic shear banding remains unclear. It is therefore important to carry out in situ

  19. Complexity of shear localization in a Zr-based bulk metallic glass

    E-Print Network [OSTI]

    University of Aeronautics and Astronautics, Beijing 100191, China The compressive behaviour of a Zr. A significant advance occurred when compositions and copper mold casting method allowing for bulk material unclear. It is therefore important to carry out in situ observations of plastic deformation processes

  20. Intrinsic and Extrinsic Toughening of Metallic Glasses Ali Shamimi Nouri, Mostafa Shazly, John J. Lewandowski

    E-Print Network [OSTI]

    Rollins, Andrew M.

    structural materials. Amorphous alloys were first developed over 40 years ago and found applications micro- electromechanical systems (MEMS) through large aerospace structures. In this work, one glass alloys as well as annealing- induced embrittlement are reviewed. Extrinsic toughening approaches

  1. The industrial ecology of the iron casting industry

    E-Print Network [OSTI]

    Jones, Alissa J. (Alissa Jean)

    2007-01-01T23:59:59.000Z

    Metal casting is an energy and materials intensive manufacturing process, which is an important U.S. industry. This study analyzes iron casting, in particular, for possible improvements that will result in greater efficiencies ...

  2. Dynamics of Johari-Goldstein ? relaxation and its universal relation to ? relaxation in bulk metallic glasses by mechanical spectroscopy

    SciTech Connect (OSTI)

    Wu, Xuebang, E-mail: xbwu@issp.ac.cn; Guo, Lijun; Liu, C. S. [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P.O. Box 1129, Hefei, Anhui (China)

    2014-06-14T23:59:59.000Z

    The dynamics of the Johari–Goldstein (JG) ? relaxation and the ? relaxation in bulk metallic glasses (MGs) has been investigated by using mechanical spectroscopy combined with the Coupling Model. The ? relaxations of MGs exhibit different behaviors such as peaks, humps, and excess wings due to the different fluctuations of the chemical interactions among the constituting atoms. A universal correlation between the ? relaxation and the ? relaxation is generally found by their activation energies and relaxation times as well as the non-exponentiality parameter of the ? relaxation, which can be predicted quantitatively from the Coupling Model. Based on the quasi-point defects theory, a correlation factor ? shows a broad peak along with the ? relaxation, suggesting that the concentration and the correlation degree of the string-like configurations involved in the ? relaxation vary with increasing temperature, which challenges the previous view that the system is in an iso-configuration state below T{sub g} and may shed new light on the nature of the JG ? relaxation in metallic glasses.

  3. Heat transfer at the mold-metal interface in permanent mold casting of aluminum alloys project. Annual project status report for the period October 1, 1997 to September 30, 1998

    SciTech Connect (OSTI)

    Pehlke, R.D.; Hao, S.W.

    1998-09-30T23:59:59.000Z

    In the first year of this three-year project, substantial progress has been achieved. This project on heat transfer coefficients in metal permanent mold casting is being conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigations of squeeze casting and semi-solid casting at CMI-Tech Center, and the experimental investigation of low pressure permanent mold casting at Amcast Automotive. U-M did an initial geometry which was defined for ProCAST to solve, and then a geometry half the size was defined and solved using the same boundary conditions. A conceptual mold geometry was examined and is represented as an axisymmetric element.Furthermore, the influences of the localized heat transfer coefficients on the casting process were carefully studied. The HTC Evaluator has been proposed and initially developed by the U-M team. The Reference and the Database Modules of the HTC Evaluator have been developed, and extensively tested. A series of technical barriers have been cited and potential solutions have been surveyed. At the CMI-Tech Center, the Kistler direct cavity pressure measurement system has been purchased and tested. The calibrations has been evaluated. The probe is capable of sensing a light finger pressure. The experimental mold has been designed and modified. The experimental mold has been designed and modified. The first experiment is scheduled for October 14, 1998. The geometry of the experimental hockey-puck casting has been given to the U-M team for numerical analysis.

  4. Chemically durable nitrogen containing phosphate glasses useful for sealing to metals

    DOE Patents [OSTI]

    Day, Delbert E. (Rolla, MO); Wilder, Jr., James A. (Albuquerque, NM)

    1984-01-01T23:59:59.000Z

    The chemical durability of alkali phosphate glasses is improved by incorporation of up to 23 weight percent of nitrogen. A typical phosphate glass contains: 10 to 60 mole % of Li.sub.2 O, Na.sub.2 O or K.sub.2 O; 5-40 mole % of BaO or CAO; 0-1 to 10 mole % of Al.sub.2 O.sub.3 ; and 40-70 mole % of P.sub.2 O.sub.5. Nitrides, such as AlN, are the favored additives.

  5. Deposition and characterization of metal sulfide dielectric coatings for hollow glass waveguides

    E-Print Network [OSTI]

    HGW at 1.55 µm. ©2003 Optical Society of America OCIS codes: (060.2390) Fiber optics, infrared; (310 by chemical bath deposition for solar energy related applications," Solar Energy Materials and Solar Cells 52 coatings for Ag/dielectric hollow glass waveguides," in Optical Fibers and Sensors for Medical Applications

  6. Noble Metals and Spinel Settling in High Level Waste Glass Melters

    SciTech Connect (OSTI)

    Sundaram, S. K.; Perez, Joseph M.

    2000-09-30T23:59:59.000Z

    In the continuing effort to support the Defense Waste Processing Facility (DWPF), the noble metals issue is addressed. There is an additional concern about the amount of noble metals expected to be present in the future batches that will be considered for vitrification in the DWPF. Several laboratory, as well as melter-scale, studies have been completed by various organizations (mainly PNNL, SRTC, and WVDP in the USA). This letter report statuses the noble metals issue and focuses at the settling of noble metals in melters.

  7. Leaching assessments of toxic metals in waste plasma display panel glass.

    E-Print Network [OSTI]

    Chen, M; Jiang, P; Chen, H; Ogunseitan, OA; Li, Y

    2015-01-01T23:59:59.000Z

    elements in municipal solid waste incineration ?y ash. J.Beijing (MEP China). 2007. Solid waste-extraction procedureheavy metals from municipal solid waste incinerator ?y ash.

  8. JOURNAL DE PHYSIQUE CoZZoque C8, suppZBment au n08, Tome 41, aoCt 1980, page ~ 8 -7 3 1 SUPERCONDUCTIVITY IN METALLIC GLASSES

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    SUPERCONDUCTIVITY IN METALLIC GLASSES W.L. Johnson W. M. Keck Laboratory o f Engineering Materials, Ca of amorphous superconductors have been extended to transition and most recently to metal1ic glasses (4) s t i l l provide a convenient framework in which to analyze the systematics of superconductivity

  9. Plasticity of Ductile Metallic Glasses: A Self-Organized Critical State B. A. Sun, H. B. Yu, W. Jiao, H. Y. Bai, D. Q. Zhao, and W. H. Wang*

    E-Print Network [OSTI]

    Wang, Wei Hua

    Plasticity of Ductile Metallic Glasses: A Self-Organized Critical State B. A. Sun, H. B. Yu, W the dynamic behavior of serrated flow and the plasticity in metallic glasses (MGs) and show that the plastic reproduce the experimental observations. Our studies have implications for understanding the precise plastic

  10. Casting methods

    DOE Patents [OSTI]

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18T23:59:59.000Z

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  11. Development of Integrated Die Casting Process for Large Thin...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    recycling of engineered scrap, which preserves metal value. Applications in Our Nation's Industry This project will utilize an automotive door inner as the example casting, but...

  12. EFFECTS OF ION IRRADIATION ON Zr52.5Cu17.9Ni14.6Al10Ti5 (BAM-11) BULK METALLIC GLASS

    SciTech Connect (OSTI)

    Perez-Bergquist, Alex G [ORNL] [ORNL; Bei, Hongbin [ORNL] [ORNL; Leonard, Keith J [ORNL] [ORNL; Zhang, Yanwen [ORNL] [ORNL; Zinkle, Steven J [ORNL] [ORNL

    2014-01-01T23:59:59.000Z

    Bulk metallic glasses are intriguing candidates for nuclear applications due to their inherent amorphous structure, but their radiation response is largely unknown due to the relatively recent nature of innovations in bulk metallic glass fabrication. Here, microstructural and mechanical property evaluations have been performed on a Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glass (BAM-11) irradiated with 3 MeV Ni+ ions to 0.1 and 1.0 dpa at room temperature and 200 C. Nanoindentation hardness and Young s modulus both decreased by 6 to 20% in samples irradiated at room temperature, with the sample irradiated to 1.0 dpa experiencing the greatest change in mechanical properties. However, no significant changes in properties were observed in the samples irradiated at 200 C, and transmission electron microscopy showed no visible evidence of radiation damage or crystallization following ion irradiation at any of the tested conditions. These results suggest that BAM-11 bulk metallic glass may be useful for certain applications in nuclear environments.

  13. Various sizes of sliding event bursts in the plastic flow of metallic glasses based on a spatiotemporal dynamic model

    SciTech Connect (OSTI)

    Ren, Jingli, E-mail: renjl@zzu.edu.cn, E-mail: g.wang@shu.edu.cn; Chen, Cun [School of Mathematics and Statistics, Zhengzhou University, Zhengzhou 450001 (China); Wang, Gang, E-mail: renjl@zzu.edu.cn, E-mail: g.wang@shu.edu.cn [Laboratory for Microstructures, Shanghai University, Shanghai 200444 (China); Cheung, Wing-Sum [Department of Mathematics, The University of HongKong, HongKong (China); Sun, Baoan; Mattern, Norbert [IFW-dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Siegmund, Stefan [Department of Mathematics, TU Dresden, D-01062 Dresden (Germany); Eckert, Jürgen [IFW-dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Institute of Materials Science, TU Dresden, D-01062 Dresden (Germany)

    2014-07-21T23:59:59.000Z

    This paper presents a spatiotemporal dynamic model based on the interaction between multiple shear bands in the plastic flow of metallic glasses during compressive deformation. Various sizes of sliding events burst in the plastic deformation as the generation of different scales of shear branches occurred; microscopic creep events and delocalized sliding events were analyzed based on the established model. This paper discusses the spatially uniform solutions and traveling wave solution. The phase space of the spatially uniform system applied in this study reflected the chaotic state of the system at a lower strain rate. Moreover, numerical simulation showed that the microscopic creep events were manifested at a lower strain rate, whereas the delocalized sliding events were manifested at a higher strain rate.

  14. Insulating and metallic spin glass in Ni-doped K x Fe 2 - y Se 2 single crystals

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Ryu, Hyejin; Abeykoon, Milinda; Wang, Kefeng; Lei, Hechang; Lazarevic, N.; Warren, J. B.; Bozin, E. S.; Popovic, Z. V.; Petrovic, C.

    2015-05-01T23:59:59.000Z

    We report electron doping effects by Ni in KxFe2-?-yNiySe?(0.06?y?1.44) single-crystal alloys. A rich ground-state phase diagram is observed. A small amount of Ni (~4%) suppressed superconductivity below 1.8 K, inducing insulating spin-glass magnetic ground state for higher Ni content. With further Ni substitution, metallic resistivity is restored. For high Ni concentration in the lattice the unit cell symmetry is high symmetry I4/mmm with no phase separation whereas both I4/m+I4/mmm space groups were detected in the phase separated crystals when concentration of Ni < Fe. The absence of superconductivity coincides with the absence of crystalline Fe vacancy order.

  15. Insulating and metallic spin glass in Ni-doped KxFe2-ySe? single crystals

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Ryu, Hyejin; Abeykoon, Milinda; Wang, Kefeng; Lei, Hechang; Lazarevic, N.; Warren, J. B.; Bozin, E. S.; Popovic, Z. V.; Petrovic, C.

    2015-05-01T23:59:59.000Z

    We report electron doping effects by Ni in KxFe2???yNiySe? (0.06 ? y ? 1.44) single crystal alloys. A rich ground state phase diagram is observed. A small amount of Ni (~ 4%) suppressed superconductivity below 1.8 K, inducing insulating spin glass magnetic ground state for higher Ni content. With further Ni substitution, metallic resistivity is restored. For high Ni concentration in the lattice the unit cell symmetry is high symmetry I4/mmm with no phase separation whereas both I4/m + I4/mmm space groups were detected in the phase separated crystals when concentration of Ni more »with the absence of crystalline Fe vacancy order.« less

  16. Effect of geometrical constraint condition on the formation of nanoscale twins in the Ni-based metallic glass composite

    SciTech Connect (OSTI)

    Lee, M.H.; Kim, B.S.; Kim, D.H.; Ott, R.T.; Sansoz, F.; Eckert, J.

    2014-04-25T23:59:59.000Z

    We investigated the effect of geometrically constrained stress-strain conditions on the formation of nanotwins in alpha-brass phase reinforced Ni59Zr20Ti16Si2Sn3 metallic glass (MG) matrix deformed under macroscopic uniaxial compression. The specific geometrically constrained conditions in the samples lead to a deviation from a simple uniaxial state to a multi-axial stress state, for which nanocrystallization in the MG matrix together with nanoscale twinning of the brass reinforcement is observed in localized regions during plastic flow. The nanocrystals in the MG matrix and the appearance of the twinned structure in the reinforcements indicate that the strain energy is highly confined and the local stress reaches a very high level upon yielding. Both the effective distribution of reinforcements on the strain enhancement of composite and the effects of the complicated stress states on the development of nanotwins in the second-phase brass particles are discussed.

  17. Magnetotransport in low-density p-Si/SiGe heterostructures : from metal through hopping insulator to Wigner glass.

    SciTech Connect (OSTI)

    Drichko, I. L.; Dyakonov, A. M.; Smirnov, I. Yu.; Suslov, A. V.; Galperin, Y. M.; Vinokur , V.; Myronov, M.; Mironov, O. A.; Leadley, D. R.; Materials Science Division; Russian Acadademy of Science; National High Magnetic Field Lab.; Univ. of Oslo; Musashi Inst. of Tech.; Univ.of Warwick

    2008-02-01T23:59:59.000Z

    We study dc and ac transport in low-density p-Si/SiGe heterostructures at low temperatures and in a broad domain of magnetic fields up to 18 T. Complex ac conductance is determined from simultaneous measurement of velocity and attenuation of a surface acoustic wave propagating in close vicinity of the two-dimensional hole layer. The observed behavior of dc and ac conductances is interpreted as an evolution from metallic conductance at B=0 through hopping between localized states in intermediate magnetic fields (close to the plateau of the integer quantum Hall effect corresponding to the Landau-level filling factor {nu}=1) to formation of the Wigner glass in the extreme quantum limit (B {ge} 14, T {le} 0.8 K).

  18. Results of drip tests on sludge-based and actinide-doped glasses

    SciTech Connect (OSTI)

    Bates, J.K.; Buck, E.C.

    1994-04-01T23:59:59.000Z

    The reaction of three differs simulated nuclear waste glasses is being evaluated using a test method that slowly drips water onto a glass/metal assembly. The tests have been in progress for up to eight years and are being performed with as-cast and glass aged by reaction with water vapor. Results are presented for the cumulative release of Np, Pu, and Am as a function of time; also reported are the particulate species that have been detected suspended in solution. A significant difference is noted in the suspended species depending on the glass composition, and on whether the glass is aged. With as-cast glass, the radioactivity is associated with the suspended particles, while with the aged glass, the solution has a high initial anion content, and the transuranic elements appear to be dissolved in solution, since they pass through filters with small pore sizes. Examples are given of possible tests to evaluate the interaction between these test solutions and potential engineered barrier components.

  19. Electron beam melting and casting of zirconium and titanium alloys

    SciTech Connect (OSTI)

    Arzhakova, V.M.; Popov, E.I. [A.A. Bochvar All Union Scientific and Research Institute of Inorganic Materials, Moscow (Russian Federation); Dubrovski, V.A.; Frolov, V.I. [PO ChMZ, Glazov (Russian Federation); Ladohin, S.V.; Levitsky, N.I.; Chernyavsky, V.B. [Scientific and Research Institute of Casting, Kiev (Ukraine)

    1994-12-31T23:59:59.000Z

    The results of electron beam melting (EBM) and casting Zirconium and Titanium alloys are discussed. The data on different schedules used for EBM of this metals as well as equipment for crucible melting and special equipment for casting are described. The results of production of Zirconium and Titanium alloy mold castings for various purposes are presented.

  20. Micro Injection-Molding of Cyclic Olefin Copolymer Using Metallic Glass Insert

    E-Print Network [OSTI]

    Loke, Y.W.

    There is shift in trend towards the use of high quality polymers as the base material in manufacturing microfluidic chips. In this paper, an amorphous metallic alloy mold insert was used in a micro injection-molding process ...

  1. Crystallization of Zr2PdxCu(1-x) and Zr2NixCu(1-x) Metallic Glass

    SciTech Connect (OSTI)

    Min Xu

    2008-08-18T23:59:59.000Z

    One interesting aspect of rretallic glasses is the numerous instances of the deviation of the phase selection from the amorphous state to thermodynamically stable phases during the crystallization process. Their devitrification pathways allow us to study the relationship between the original amorphous structure and their crystalline counter parts. Among the various factors of phase selections, size and electronic effects have been most extensively studied. Elucidating the phase selection process of a glassy alloy will be helpful to fill in the puzzle of the changes from disordered to ordered structures. In this thesis, Two model Zr{sub 2}Pd{sub x}Cu{sub (1-x)} and Zr{sub 2}Ni{sub x}Cu{sub (1-x)} (x = 0, 0.25, 0.5, 0.75 and 1) glassy systems were investigated since: (1) All of the samples can be made into a homogenous metallic glass; (2) The atomic radii differ from Pd to Cu is by 11%, while Ni has nearly the identical atomic size compare to Cu. Moreover, Pd and Ni differ by only one valence electron from Cu. Thus, these systems are ideal to test the idea of the effects of electronic structure and size factors; (3) The small number of components in these pseudo binary systems readily lend themselves to theoretical modeling. Using high temperature X-ray diffraction {HTXRD) and thermal analysis, topological, size, electronic, bond and chemical distribution factors on crystallization selections in Zr{sub 2}Pd{sub x}Cu{sub (1-x)} and Zr{sub 2}Ni{sub x}Cu{sub (1-x)} metallic glass have been explored. All Zr{sub 2}Pd{sub x}Cu{sub (1-x)} compositions share the same Cu11b phase with different pathways of meta-stable, icosahedral quasicrystalline phase (i-phase), and C16 phase formations. The quasicrystal phase formation is topologically related to the increasing icosahedral short range order (SRO) with Pd content in Zr{sub 2}Pd{sub x}Cu{sub (1·x)} system. Meta-stable C16 phase is competitive with C11b phase at x = 0.5, which is dominated by electronic structure rather than size effects. Cu-rich and Ni-rich compositions in Zr{sub 2}Ni{sub x}Cu{sub (1-x)} trend to divitrify to C11b or C16 phases respectively. In the proposed pseudo binary phase diagram, the domain of C16, C11b and co-existence phases are mainly related with the topology in the amorphous structure and formation enthalpies of crystalline phases.

  2. The Role of Partial Crystallinity on Hydrogen Permeation in Fe–Ni–B–Mo Based Metallic Glass Membranes

    SciTech Connect (OSTI)

    Brinkman, K.; Su, D.; Fox, E.; Korinko, P.; Missimer, D.; Adams, T.

    2011-08-15T23:59:59.000Z

    A potentially exciting material for membrane separations are metallic glass materials due to their low cost, high elastic toughness and resistance to hydrogen embrittlement as compared to crystalline Pd-based membrane systems. However, at elevated temperatures and extended operation times structural changes including partial crystallinity may appear in these amorphous metallic systems. This study reports on the investigation of time and temperature dependent crystalline phase formation in conjunction with in situ crystallization/hydrogen permeation experiments at elevated temperatures. At temperatures near 400 C a FeNi crystalline phase appears as 22 vol.% inside the host amorphous matrix and the resulting composite structure remains stable over 3 h at temperature. The hydrogen permeation at 400 C of the partially crystalline material is similar to the fully amorphous material near 5 x 10{sup -9} mol H{sub 2}/m s Pa{sup 1/2}, while ambient temperature electrochemical permeation at 25 C revealed an order of magnitude decrease in the permeation of partially crystalline materials due to differences in the amorphous versus crystalline phase activation energy for hydrogen permeation.

  3. Glass Membrane For Controlled Diffusion Of Gases

    DOE Patents [OSTI]

    Shelby, James E. (Alfred Station, NY); Kenyon, Brian E. (Pittsburgh, PA)

    2001-05-15T23:59:59.000Z

    A glass structure for controlled permeability of gases includes a glass vessel. The glass vessel has walls and a hollow center for receiving a gas. The glass vessel contains a metal oxide dopant formed with at least one metal selected from the group consisting of transition metals and rare earth metals for controlling diffusion of the gas through the walls of the glass vessel. The vessel releases the gas through its walls upon exposure to a radiation source.

  4. Time-dependent dielectric breakdown measurements of porous organosilicate glass using mercury and solid metal probes

    SciTech Connect (OSTI)

    Pei, Dongfei; Nichols, Michael T.; Shohet, J. Leon, E-mail: shohet@engr.wisc.edu [Plasma Processing and Technology Laboratory, Department of Electrical and Computer Engineering, University of Wisconsin-Madison, Madison, Wisconsin 53706 (United States); King, Sean W.; Clarke, James S. [Intel Corporation, Hillsboro, Oregon 97124 (United States); Nishi, Yoshio [Department of Electrical Engineering, Stanford University, Stanford, California 94305 (United States)

    2014-09-01T23:59:59.000Z

    Time-dependent dielectric breakdown (TDDB) is one of the major concerns for low-k dielectric materials. During plasma processing, low-k dielectrics are subjected to vacuum ultraviolet photon radiation and charged-particle bombardment. To examine the change of TDDB properties, time-to-breakdown measurements are made to porous SiCOH before and after plasma exposure. Significant discrepancies between mercury and solid-metal probes are observed and have been shown to be attributed to mercury diffusion into the dielectric porosities.

  5. Rare Earth Phosphate Glass and Glass-Ceramic Proton Conductors

    SciTech Connect (OSTI)

    De Jonghe, Lutgard C.; Ray, Hannah L.; Wang, Ruigang

    2008-12-03T23:59:59.000Z

    The structure and conductivity of cerium and lanthanum phosphate glasses and glass-ceramics were investigated. The effects of varying the metal to phosphate ratio in the glasses, doping LaP3O9 glasses with Ce, and recrystallization of CeP3O9 glasses, on the glasses' microstructure and total conductivity were investigated using XRD, SEM, and AC impedance techniques. Strong increases in conductivity occurred when the glasses were recrystallized: the conductivity of a cerium metaphosphate glass increased conductivity after recrystallization from 10-7.5 S/cm to 10-6 S/cm at 400oC.

  6. Studies of Shear Band Velocity Using Spatially and Temporally Resolved Measurements of Strain During Quasistatic Compression of Bulk Metallic Glass

    SciTech Connect (OSTI)

    Wright, W J; Samale, M; Hufnagel, T; LeBlanc, M; Florando, J

    2009-06-15T23:59:59.000Z

    We have made measurements of the temporal and spatial features of the evolution of strain during the serrated flow of Pd{sub 40}Ni{sub 40}P{sub 20} bulk metallic glass tested under quasistatic, room temperature, uniaxial compression. Strain and load data were acquired at rates of up to 400 kHz using strain gages affixed to all four sides of the specimen and a piezoelectric load cell located near the specimen. Calculation of the displacement rate requires an assumption about the nature of the shear displacement. If one assumes that the entire shear plane displaces simultaneously, the displacement rate is approximately 0.002 m/s. If instead one assumes that the displacement occurs as a localized propagating front, the velocity of the front is approximately 2.8 m/s. In either case, the velocity is orders of magnitude less than the shear wave speed ({approx}2000 m/s). The significance of these measurements for estimates of heating in shear bands is discussed.

  7. Heat transfer at the mold-metal interface in permanent mold casting of aluminum alloys project. Quarterly project status report, April 1--June 30, 1998

    SciTech Connect (OSTI)

    Pehlke, R.D.; Hao, S.W.

    1998-06-30T23:59:59.000Z

    Extensive progress in development of an HTC (heat transfer coefficient) Evaluator and in the preparation of the experiments at CMI and Amcast have been achieved in the last three months. The interface of the HTC Evaluator has been developed in Visual C++ for the PC platform. It provides a tool to collect and store the published data on heat transfer coefficients in a database for further analysis. It also supports the mathematical model for evaluation of heat transfer coefficients. More than 100 papers related to this project have been cited and most of them have been collected. The preparation of the experiments at CMI is almost completed. A hockey-puck mold has been selected for the experiments for squeeze casting and semi-solid casting. A direct cavity pressure measurement system was purchased from Kistler. The pressure probes and data acquisition software as well as the necessary accessories have been delivered. The instrumented mold modification has been designed and the modifications completed. At Amcast Automotive, a new wheel-like mold for low-pressure permanent mold casting was designed. The CAD file for mold fabrication has been generated. The modeling of the casting has been done. An extensive survey on the ultrasonic gap formation measurement was fulfilled. It is concluded that the ultrasonic probe is capable of measuring a gap under the authors` casting conditions. In the last three months, four project meetings has been organized and held with the industrial partners.

  8. Method of reducing the green density of a slip cast article

    DOE Patents [OSTI]

    Mangels, John A. (Flat Rock, MI); Dickie, Ray A. (Birmingham, MI)

    1985-01-01T23:59:59.000Z

    The method disclosed in this specification is one of reducing the green density of an article cast in a slip casting operation. The article is cast from a casting slip containing silicon metal particles, yttrium containing particles, and a small amount of a fluoride salt which is effective to suppress flocculation of the silicon metal particles by y.sup.+3 ions derived from the yttrium containing particles. The method is characterized by the following step. A small amount of compound which produces a cation which will partly flocculate the particles of silicon metal is added to the casting slip. The small amount of this compound is added so that when the casting slip is slip cast into a casting mold, the partly flocculated particles of silicon will interrupt an otherwise orderly packing of the particles of silicon and particles of yttrium. In this manner, the green density of the slip cast article is reduced and the article may be more easily nitrided.

  9. Effect of pre-oxidation and environmental aging on the seal strength of a novel high-temperature solid oxide fuel cell (SOFC) sealing glass with metallic interconnect

    SciTech Connect (OSTI)

    Chou, Y. S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2008-09-15T23:59:59.000Z

    A novel high-temperature alkaline-earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two ferritic stainless steel coupons for strength evaluation. The steel coupons were pre-oxidized at elevated temperatures to promote thick oxide layers to simulate long-term exposure conditions. In addition, seals to as-received metal coupons were also tested after aging in oxidizing or reducing environments to simulate the actual SOFC environment. Room temperature tensile testing showed strength degradation when using pre-oxidized coupons, and more extensive degradation after aging in air. Fracture surface and microstructural analysis confirmed that the cause of degradation was formation of SrCrO4 at the outer sealing edges exposed to air.

  10. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    SciTech Connect (OSTI)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01T23:59:59.000Z

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  11. Super ionic conductive glass

    DOE Patents [OSTI]

    Susman, Sherman (Park Forest, IL); Volin, Kenneth J. (Fort Collins, CO)

    1984-01-01T23:59:59.000Z

    An ionically conducting glass for use as a solid electrolyte in a power or secondary cell containing an alkali metal-containing anode and a cathode separated by an alkali metal ion conducting glass having an ionic transference number of unity and the general formula: A.sub.1+x D.sub.2-x/3 Si.sub.x P.sub.3-x O.sub.12-2x/3, wherein A is a network modifier for the glass and is an alkali metal of the anode, D is an intermediate for the glass and is selected from the class consisting of Zr, Ti, Ge, Al, Sb, Be, and Zn and X is in the range of from 2.25 to 3.0. Of the alkali metals, Na and Li are preferred and of the intermediate, Zr, Ti and Ge are preferred.

  12. Method to prevent/mitigate steam explosions in casting pits

    DOE Patents [OSTI]

    Taleyarkhan, Rusi P. (Knoxville, TN)

    1996-01-01T23:59:59.000Z

    Steam explosions can be prevented or mitigated during a metal casting process by the placement of a perforated flooring system in the casting pit. An upward flow of compressed gas through this perforated flooring system is introduced during the casting process to produce a buffer layer between any spilled molten metal and the cooling water in the reservoir. This buffer layer provides a hydrodynamic layer which acts to prevent or mitigate steam explosions resulting from hot, molten metal being spilled into or onto the cooling water.

  13. Understanding the Role Water-cooling Plays during Continuous Casting of Steel and Aluminum Alloys

    E-Print Network [OSTI]

    Thomas, Brian G.

    Understanding the Role Water-cooling Plays during Continuous Casting of Steel and Aluminum Alloys J the mold and solidifying metal during the continuous casting of steel and aluminum alloys for the control of cooling in casting processes for both steel and aluminum alloys are evaluated. Introduction

  14. The Current State of Casting Yield: Results from the 1997 Steel Founders'

    E-Print Network [OSTI]

    Beckermann, Christoph

    , Chicago, IL, 1997. #12;lNTRODUCTlON It is commonly believed that the average metal yield in the steel casting industry is approximately 50 to 55 percent. A primary goal of conducting the casting yield survey additional costs in remelting scrapped steel (estimated to account for 7% of the total casting cost

  15. Heat transfer at the mold-metal interface in permanent mold casting of aluminum alloys project. Quarterly project status report, January 1, 1998--March 31, 1998

    SciTech Connect (OSTI)

    Pehlke, R.D.; Hao, Shouwei; Cookson, J.M.

    1998-03-31T23:59:59.000Z

    There have been numerous developments in the current project over the last three months. The most appropriate geometries for performing the interfacial heat transfer studies have been discussed with both of our Industrial Partners. Both companies have molds which may be available for adaptation to record the thermal history during casting required for determining interfacial heat transfer coefficients. The details of what instrumentation would be the most appropriate remain to be worked out, but the instrumentation would likely include thermocoupling in the mold cavity as well as in the mold wall, as well as pressure sensors in the squeeze casting geometry molds and ultrasonic gap monitoring in the low pressure and gravity fed permanent mold geometry molds. The first advisory committee meeting was held on February 6th, and the steering committee was apprised of the objectives of the program. The capabilities of the Industrial Partners were reviewed, as well as the need for the project to make use of resources from other CMC projects. The second full Advisory Committee Meeting will be held in early May.

  16. Process and apparatus for casting multiple silicon wafer articles

    DOE Patents [OSTI]

    Nanis, Leonard (Palo Alto, CA)

    1992-05-05T23:59:59.000Z

    Method and apparatus of casting silicon produced by the reaction between SiF.sub.4 and an alkaline earth metal into thin wafer-shaped articles suitable for solar cell fabrication.

  17. EMPTY CHEMICAL BOTTLES RECYCLING PROGRAM Empty Chemical Bottles Recycling includes all glass, plastic and metal bottles and containers that previously

    E-Print Network [OSTI]

    Baker, Chris I.

    EMPTY CHEMICAL BOTTLES RECYCLING PROGRAM Empty Chemical Bottles Recycling includes all glass Disposal Guide. Do not place empty chemical bottles in commingled recycling bins on hallways, trash cans and with a 20 gallons capacity. It is made of high-density polyethylene (HDPE) with 100% post-consumer recycled

  18. Journal of Alloys and Compounds 434435 (2007) 7578 Indentation creep behavior of a Zr-based bulk metallic glass

    E-Print Network [OSTI]

    Gubicza, Jenő

    2007-01-01T23:59:59.000Z

    by indentation creep test. Before indentation the glass transition and the crystallization temperatures were, indentation testing has been also successfully applied in studying creep of different crystalline materials by indentation creep tests. To the knowledge of the authors, detailed character- ization of high temperature

  19. Advanced Pattern Material for Investment Casting Applications

    SciTech Connect (OSTI)

    F. Douglas Neece Neil Chaudhry

    2006-02-08T23:59:59.000Z

    Cleveland Tool and Machine (CTM) of Cleveland, Ohio in conjunction with Harrington Product Development Center (HPDC) of Cincinnati, Ohio have developed an advanced, dimensionally accurate, temperature-stable, energy-efficient and cost-effective material and process to manufacture patterns for the investment casting industry. In the proposed technology, FOPAT (aFOam PATtern material) has been developed which is especially compatible with the investment casting process and offers the following advantages: increased dimensional accuracy; increased temperature stability; lower cost per pattern; less energy consumption per pattern; decreased cost of pattern making equipment; decreased tooling cost; increased casting yield. The present method for investment casting is "the lost wax" process, which is exactly that, the use of wax as a pattern material, which is then melted out or "lost" from the ceramic shell. The molten metal is then poured into the ceramic shell to produce a metal casting. This process goes back thousands of years and while there have been improvements in the wax and processing technology, the material is basically the same, wax. The proposed technology is based upon an established industrial process of "Reaction Injection Molding" (RIM) where two components react when mixed and then "molded" to form a part. The proposed technology has been modified and improved with the needs of investment casting in mind. A proprietary mix of components has been formulated which react and expand to form a foam-like product. The result is an investment casting pattern with smooth surface finish and excellent dimensional predictability along with the other key benefits listed above.

  20. Ablation Casting Evaluation for High Volume Structural Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation...

  1. Spall behavior of cast iron with varying microstructures

    SciTech Connect (OSTI)

    Plume, Gifford; Rousseau, Carl-Ernst, E-mail: rousseau@uri.edu [Mechanical Engineering, University of Rhode Island, 92 Upper College Rd., Kingston, Rhode Island 02881 (United States)

    2014-07-21T23:59:59.000Z

    The spall strength of cast iron with varying microstructures has been investigated using plate impact at moderate speed. Stress history measurements were made with manganin stress gauges embedded between the back face of the specimen and a low impedance polycarbonate backing. Five separate cast irons were tested. Four of these consisted of gray cast iron with graphite in flake form, with three classified as Type VII A2 and the fourth containing a bimodal distribution of Types VII A4 and VII D8. The fifth casting consisted of ductile cast iron with graphite in nodular form, classified as Type I, size class 5. The spall strength for the Type VII A2 gray cast irons varied between 40 and 370?MPa, and that of the additional gray cast iron, between 410 and 490?MPa. The spall strength of the ductile cast iron fell within the range of 0.94–1.2?GPa. It is shown that the spall strength is linked to the damage level at the spall plane, where an increased level of tensile stress is required to generate higher levels of damage. Post mortem analysis was performed on the recovered samples, revealing the graphite phase to be the primary factor governing the spall fracture of cast irons, where crack nucleation is directly correlated to the debonding of graphite from the metal matrix. The average length of graphite found within a casting is linked to the material's strength, where strength increases as a function of decreasing length. The morphology and mean free path of graphite precipitates further govern the subsequent coalescence of initiated cracks to form a complete fracture plane. In cases where graphite spacing is large, increased energy level is required to complete the fracture process. A secondary factor governing the spall fracture of cast irons has also been linked to the microstructure of the metal matrix, with pearlite yielding higher spall strengths than free ferrite.

  2. Glass Production

    E-Print Network [OSTI]

    Shortland, Andrew

    2009-01-01T23:59:59.000Z

    Late Bronze Age glasses. Journal of Archaeological Science781 - 789. Turner, W.E.S. 1954 Studies in ancient glassesand glass making processes. Part I: Crucibles and melting

  3. Optimization of Squeeze Casting for Aluminum Alloy Parts

    SciTech Connect (OSTI)

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30T23:59:59.000Z

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important since it must remain open until the casting is solidified and pressure is maintained on the solidifying casting. Fanned gates, particularly on the smaller section castings avoid jetting effects at the ingate end. The fan type ingate helps accomplish a rapid fill without high velocities. The molten metal has to fill the cavity before localized solidification occurs. This is best accomplished with a larger ingate to attain rapid filling without excessive velocity or jetting that occurs at high metal velocities. Straight gates are prone to case jetting of the metal stream even a low velocities. Fanned gates allow use of higher fill velocity without excessive jetting. A higher metal pressure provides a more complete fill of the die including improved compensation for solidification shrinkage. With the proper filling pattern, ingates, overflows and die temperature for a given die, very good tensile properties can be attained in squeeze casting. In general, the smaller squeeze castings require higher die temperatures. Computer models using the UES Procast and MagmaSoft finite element software can, after suitable adjustments, predict the flow pattern in the die cavity.

  4. Method of casting aerogels

    DOE Patents [OSTI]

    Poco, John F. (Livermore, CA)

    1993-01-01T23:59:59.000Z

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  5. Method of casting aerogels

    DOE Patents [OSTI]

    Poco, J.F.

    1993-09-07T23:59:59.000Z

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

  6. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOE Patents [OSTI]

    Johnson, Robert Alan (Simpsonville, SC); Schaeffer, Jon Conrad (Greenville, SC); Lee, Ching-Pang (Cincinnati, OH); Abuaf, Nesim (Lincoln City, OR); Hasz, Wayne Charles (Pownal, VT)

    2002-01-01T23:59:59.000Z

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  7. Electron beam casting technology in the former Soviet Union

    SciTech Connect (OSTI)

    Ladokhin, S.V. [Inst. of Foundry Problems, Kiev (Ukraine)

    1995-12-31T23:59:59.000Z

    In this report the results of the investigation of metals and alloys melting and casting in the EB skull installations in the former USSR are given. The technological equipment used for these purposes is described. The long term prospects for the technological and engineering developments for multicomponent alloy melting and casting, including those containing volatile elements are shown. The significant technological advantages of the electro-magnetic stirring used in the course of the EB melting are demonstrated. The important advantage of the technology described is the efficient processing of metals and alloys metals.

  8. Dynamic response of Cu4Zr54 metallic glass to high strain rate shock loading: plasticity, spall and atomic-level structures

    SciTech Connect (OSTI)

    Luo, Shengnian [Los Alamos National Laboratory; Arman, Bedri [Los Alamos National Laboratory; Germann, Timothy C [Los Alamos National Laboratory; Cagin, Tahir [TEXAS A& M UNIV

    2009-01-01T23:59:59.000Z

    We investigate dynamic response of Cu{sub 46}Zr{sub 54} metallic glass under adiabatic planar shock wave loading (one-dimensional strain) wjth molecular dynamics simulations, including Hugoniot (shock) states, shock-induced plasticity and spallation. The Hugoniot states are obtained up to 60 CPa along with the von Mises shear flow strengths, and the dynamic spall strength, at different strain rates and temperatures. The spall strengths likely represent the limiting values achievable in experiments such as laser ablation. For the steady shock states, a clear elastic-plastic transition is identified (e.g., in the shock velocity-particle velocity curve), and the shear strength shows strain-softening. However, the elastic-plastic transition across the shock front displays transient stress overshoot (hardening) above the Hugoniot elastic limit followed by a relatively sluggish relaxation to the steady shock state, and the plastic shock front steepens with increasing shock strength. The local von Mises shear strain analysis is used to characterize local deformation, and the Voronoi tessellation analysis, the corresponding short-range structures at various stages of shock, release, tension and spallation. The plasticity in this glass is manifested as localized shear transformation zones and of local structure rather than thermal origin, and void nucleation occurs preferentially at the highly shear-deformed regions. The Voronoi and shear strain analyses show that the atoms with different local structures are of different shear resistances that lead to shear localization (e.g., the atoms indexed with (0,0,12,0) are most shear-resistant, and those with (0,2,8,1) are highly prone to shear flow). The dynamic changes in local structures are consistent with the observed deformation dynamics.

  9. Application of statistical methods for analyzing the relationship between casting distortion, mold filling, and interfacial heat transfer in sand molds

    SciTech Connect (OSTI)

    Y. A. Owusu

    1999-03-31T23:59:59.000Z

    This report presents a statistical method of evaluating geometric tolerances of casting products using point cloud data generated by coordinate measuring machine (CMM) process. The focus of this report is to present a statistical-based approach to evaluate the differences in dimensional and form variations or tolerances of casting products as affected by casting gating system, molding material, casting thickness, and casting orientation at the mold-metal interface. Form parameters such as flatness, parallelism, and other geometric profiles such as angularity, casting length, and height of casting products were obtained and analyzed from CMM point cloud data. In order to relate the dimensional and form errors to the factors under consideration such as flatness and parallelism, a factorial analysis of variance and statistical test means methods were performed to identify the factors that contributed to the casting distortion at the mold-metal interface.

  10. Twin-belt continuous caster with containment and cooling of the exiting cast product for enabling high-speed casting of molten-center product

    DOE Patents [OSTI]

    Dykes, Charles D. (303 Shore Rd., Milton, VT); Daniel, Sabah S. (303 Shore Rd., Pittsburgh, PA); Wood, J. F. Barry (303 Shore Rd., Burlington, VT 05401)

    1990-02-20T23:59:59.000Z

    In continuously casting molten metal into cast product by a twin-belt machine, it is desirable to achieve dramatic increases in speed (linear feet per minute) at which cast product exits the machine, particularly in installations where steel cast product is intended to feed a downstream regular rolling mill (as distinct from a planetary mill) operating in tandem with the twin-belt caster. Such high-speed casting produces product with a relatively thin shell and molten interior, and the shell tends to bulge outwardly due to metallostatic head pressure of the molten center. A number of cooperative features enable high-speed, twin-belt casting: (1) Each casting belt is slidably supported adjacent to the caster exit pulley for bulge control and enhanced cooling of cast product. (2) Lateral skew steering of each belt provides an effective increase in moving mold length plus a continuity of heat transfer not obtained with prior art belt steering apparatus. (3) The exiting slab is contained and supported downstream from the casting machine to prevent bulging of the shell of the cast product, and (4) spray cooling is incorporated in the exit containment apparatus for secondary cooling of cast product.

  11. Casting evaluation of U-Zr alloy system fuel slug for SFR prepared by injection casting method

    SciTech Connect (OSTI)

    Song, Hoon; Kim, Jong-Hwan; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daedeok-daro 989-111, Yuseong-gu, Daejeon (Korea, Republic of)

    2013-07-01T23:59:59.000Z

    Metal fuel slugs of U-Pu-Zr alloys for Sodium-cooled Fast Reactor (SFR) have conventionally been fabricated by a vacuum injection casting method. Recently, management of minor actinides (MA) became an important issue because direct disposal of the long-lived MA can be a long-term burden for a tentative repository up to several hundreds of thousand years. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long-lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. In order to prevent the evaporation of volatile elements such as Am, alternative fabrication methods of metal fuel slugs have been studied applying gravity casting, and improved injection casting in KAERI, including melting under inert atmosphere. And then, metal fuel slugs were examined with casting soundness, density, chemical analysis, particle size distribution and microstructural characteristics. Based on these results there is a high level of confidence that Am losses will also be effectively controlled by application of a modest amount of overpressure. A surrogate fuel slug was generally soundly cast by improved injection casting method, melted fuel material under inert atmosphere.

  12. Secondary Waste Cast Stone Waste Form Qualification Testing Plan

    SciTech Connect (OSTI)

    Westsik, Joseph H.; Serne, R. Jeffrey

    2012-09-26T23:59:59.000Z

    The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the 56 million gallons of radioactive waste stored in 177 underground tanks at the Hanford Site. The WTP includes a pretreatment facility to separate the wastes into high-level waste (HLW) and low-activity waste (LAW) fractions for vitrification and disposal. The LAW will be converted to glass for final disposal at the Integrated Disposal Facility (IDF). Cast Stone – a cementitious waste form, has been selected for solidification of this secondary waste stream after treatment in the ETF. The secondary-waste Cast Stone waste form must be acceptable for disposal in the IDF. This secondary waste Cast Stone waste form qualification testing plan outlines the testing of the waste form and immobilization process to demonstrate that the Cast Stone waste form can comply with the disposal requirements. Specifications for the secondary-waste Cast Stone waste form have not been established. For this testing plan, Cast Stone specifications are derived from specifications for the immobilized LAW glass in the WTP contract, the waste acceptance criteria for the IDF, and the waste acceptance criteria in the IDF Permit issued by the State of Washington. This testing plan outlines the testing needed to demonstrate that the waste form can comply with these waste form specifications and acceptance criteria. The testing program must also demonstrate that the immobilization process can be controlled to consistently provide an acceptable waste form product. This testing plan also outlines the testing needed to provide the technical basis for understanding the long-term performance of the waste form in the disposal environment. These waste form performance data are needed to support performance assessment analyses of the long-term environmental impact of the secondary-waste Cast Stone waste form in the IDF

  13. Electromagnetic continuous casting project: Final report

    SciTech Connect (OSTI)

    Battles, J.E.; Rote, D.M.; Misra, B.; Praeg, W.F.; Hull, J.R.; Turner, L.R.; Shah, V.L.; Lari, R.J.; Gopalsami, N.; Wiencek, T.

    1988-10-01T23:59:59.000Z

    This report describes the work on development of an electromagnetic casting process for steel, which was carried out at Argonne National Laboratory between January 1985 and December 1987. This effort was concerned principally with analysis and design work on magnet technology, liquid metal feed system, coolant system, and sensors and process controllers. Experimentation primarily involved (1) electromagnetic studies to determine the conditions and controlling parameters for stable levitation and (2) feed-system studies to establish important parameters that control and influence fluid flow from the liquid metal source to the caster. 73 refs., 91 figs., 11 tabs.

  14. Letter Report: LAW Simulant Development for Cast Stone Screening Test

    SciTech Connect (OSTI)

    Russell, Renee L.; Westsik, Joseph H.; Swanberg, David J.; Eibling, Russell E.; Cozzi, Alex; Lindberg, Michael J.; Josephson, Gary B.; Rinehart, Donald E.

    2013-03-27T23:59:59.000Z

    More than 56 million gallons of radioactive and hazardous waste are stored in 177 underground storage tanks at the U.S. Department of Energy’s (DOE’s) Hanford Site in southeastern Washington State. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the wastes and immobilize them in a glass waste form. The WTP includes a pretreatment facility to separate the wastes into a small volume of high-level waste (HLW) containing most of the radioactivity and a larger volume of low-activity waste (LAW) containing most of the nonradioactive chemicals. The HLW will be converted to glass in the HLW vitrification facility for ultimate disposal at an offsite federal repository. At least a portion (~35%) of the LAW will be converted to glass in the LAW vitrification facility and will be disposed of onsite at the Integrated Disposal Facility (IDF). The pretreatment and HLW vitrification facilities will have the capacity to treat and immobilize the wastes destined for each facility. However, a second facility will be needed for the expected volume of additional LAW requiring immobilization. A cementitious waste form known as Cast Stone is being considered to provide the required additional LAW immobilization capacity. The Cast Stone waste form must be acceptable for disposal in the IDF. The Cast Stone waste form and immobilization process must be tested to demonstrate that the final Cast Stone waste form can comply with waste acceptance criteria for the IDF disposal facility and that the immobilization processes can be controlled to consistently provide an acceptable waste form product. Further, the waste form must be tested to provide the technical basis for understanding the long term performance of the waste form in the IDF disposal environment. These waste form performance data are needed to support risk assessment and performance assessment (PA) analyses of the long-term environmental impact of the waste disposal in the IDF. A testing program was developed in fiscal year (FY) 2012 describing in some detail the work needed to develop and qualify Cast Stone as a waste form for the solidification of Hanford LAW (Westsik et al. 2012). Included within Westsik et al. (2012) is a section on the near-term needs to address Tri-Party Agreement Milestone M-062-40ZZ. The objectives of the testing program to be conducted in FY 2013 and FY 2014 are to: • Determine an acceptable formulation for the LAW Cast Stone waste form. • Evaluate sources of dry materials for preparing the LAW Cast Stone. • Demonstrate the robustness of the Cast Stone waste form for a range of LAW compositions. • Demonstrate the robustness of the formulation for variability in the Cast Stone process. • Provide Cast Stone contaminant release data for PA and risk assessment evaluations. The first step in determining an acceptable formulation for the LAW Cast Stone waste form is to conduct screening tests to examine expected ranges in pretreated LAW composition, waste stream concentrations, dry-materials sources, and mix ratios of waste feed to dry blend. A statistically designed test matrix will be used to evaluate the effects of these key parameters on the properties of the Cast Stone as it is initially prepared and after curing. The second phase of testing will focus on selection of a baseline Cast Stone formulation for LAW and demonstrating that Cast Stone can meet expected waste form requirements for disposal in the IDF. It is expected that this testing will use the results of the screening tests to define a smaller suite of tests to refine the composition of the baseline Cast Stone formulation (e.g. waste concentration, water to dry mix ratio, waste loading).

  15. Interfacial analysis of the ex-situ reinforced phase of a laser spot welded Zr-based bulk metallic glass composite

    SciTech Connect (OSTI)

    Wang, Huei-Sen, E-mail: huei@isu.edu.tw [Department of Materials Science and Engineering, I-Shou University, Kaohsiung, 84001, Taiwan (China); Department of Chemical and Materials Engineering, National University of Kaohsiung, 81148, Kaohsiung, Taiwan (China); Chen, Hou-Guang [Department of Materials Science and Engineering, I-Shou University, Kaohsiung, 84001, Taiwan (China); Jang, Jason Shian-Ching [Institute of Materials Science and Engineering and Department of Mechanical Engineering, National Central University, Chung-Li 32001, Taiwan (China); Lin, Dong-Yih [Department of Chemical and Materials Engineering, National University of Kaohsiung, 81148, Kaohsiung, Taiwan (China); Gu, Jhen-Wang [Department of Materials Science and Engineering, I-Shou University, Kaohsiung, 84001, Taiwan (China)

    2013-12-15T23:59:59.000Z

    To study the interfacial reaction of the ex-situ reinforced phase (Ta) of a Zr-based ((Zr{sub 48}Cu{sub 36}Al{sub 8}Ag{sub 8})Si{sub 0.75} + Ta{sub 5}) bulk metallic glass composite after laser spot welding, the interfacial regions of the reinforced phases located at specific zones in the welds including the parent material, weld fusion zone and heat affected zone were investigated. Specimen preparation from the specific zones for transmission electron microscopy analysis was performed using the focused ion beam technique. The test results showed that the reinforced phases in the parent material, weld fusion zone and heat affected zone were all covered by an interfacial layer. From microstructure analysis, and referring to the phase diagram, it was clear that the thin layers are an intermetallic compound ZrCu phase. However, due to their different formation processes, those layers show the different morphologies or thicknesses. - Highlights: • An ex-situ Zr-based BMG composite was laser spot welded. • The interfacial regions of the RPs located at PM, WFZ and HAZ were investigated. • The RPs in the PM, WFZ and HAZ were all covered by a ZrCu interfacial layer. • Due to different formation processes, those layers show the different morphology.

  16. Glass balls

    E-Print Network [OSTI]

    There is a building with 100 floors in it, and glass balls, and an integer k with the following property. If one drops a glass ball from the floor number k or higher, ...

  17. Eyeglass lens made of glass (radiopaque)

    E-Print Network [OSTI]

    Fig. 9-1 Eyeglass lens made of glass (radiopaque) and frame made of metal (radiopaque). #12;Fig. 9-2 Eyeglass lens made of glass (radiopaque) and frame made of plastic (radiolucent). #12;Fig. 9-3 Metal frame of eyeglasses (radiopaque). The eyeglass lens is made of plastic (radiolucent). #12;Fig. 9-4 Cotton roll

  18. Extrusion cast explosive

    DOE Patents [OSTI]

    Scribner, Kenneth J. (Livermore, CA)

    1985-01-01T23:59:59.000Z

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  19. Multi-phase glass-ceramics as a waste form for combined fission products: alkalis, alkaline earths, lanthanides, and transition metals

    SciTech Connect (OSTI)

    Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna

    2012-04-01T23:59:59.000Z

    In this study, multi-phase silicate-based glass-ceramics were investigated as an alternate waste form for immobilizing non-fissionable products from used nuclear fuel. Currently, borosilicate glass is the waste form selected for immobilization of this waste stream, however, the low thermal stability and solubility of MoO{sub 3} in borosilicate glass translates into a maximum waste loading in the range of 15-20 mass%. Glass-ceramics provide the opportunity to target durable crystalline phases, e.g., powellite, oxyapatite, celsian, and pollucite, that will incorporate MoO{sub 3} as well as other waste components such as lanthanides, alkalis, and alkaline earths at levels 2X the solubility limits of a single-phase glass. In addition a glass-ceramic could provide higher thermal stability, depending upon the properties of the crystalline and amorphous phases. Glass-ceramics were successfully synthesized at waste loadings of 42, 45, and 50 mass% with the following glass additives: B{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, CaO and SiO{sub 2} by slow cooling form from a glass melt. Glass-ceramics were characterized in terms of phase assemblage, morphology, and thermal stability. The targeted phases: powellite and oxyapatite were observed in all of the compositions along with a lanthanide borosilicate, and cerianite. Results of this initial investigation of glass-ceramics show promise as a potential waste form to replace single-phase borosilicate glass.

  20. Tailor Blank Casting - Control of sheet width using an electromagnetic edge dam in aluminium twin roll casting

    E-Print Network [OSTI]

    McBrien, Martin; Allwood, Julian M.; Barekar, Nilam S.

    2015-04-01T23:59:59.000Z

    stock products such as coils of the manufacturing industries which take these stock d reshape them to make consumer products, for exam- rs. This makes the supply chain subtractive—a large the metal cast is removed and does not reach the final roduct... , as bor casting tria For the c zero, a hori P m h + 2#3; si Using th plays an im metal conta separation as the solid sion in the dge dam (EMED); (b) longitudinal view, centreline of strip, EMED on; w, EMED on, far edge. the biggest challenge...

  1. 218 Glass Technology Vol. 44 No. 6 December 2003 www.sgt.org Glass Technol., 2003, 44 (6), 21824

    E-Print Network [OSTI]

    Sheffield, University of

    218 Glass Technology Vol. 44 No. 6 December 2003 www.sgt.org Glass Technol., 2003, 44 (6), 218 re- actions in a mixture of waste and powder metal fuel (PMF) to form a glass-like material without into durable glass-like waste forms. Since they do not require complex equip- ment or energy supplies, self

  2. Glass particles produced by laser ablation for ICP-MS measurements

    E-Print Network [OSTI]

    Gonzalez, J.; Liu, C.; Wen, S.; Mao, X.; Russo, R.E.

    2008-01-01T23:59:59.000Z

    Glass particles produced by laser ablation for ICP-MS266nm) was used to generate glass particles from two sets ofWhen the current data on glass were compared with the metal

  3. Extrusion cast explosive

    DOE Patents [OSTI]

    Scribner, K.J.

    1985-11-26T23:59:59.000Z

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  4. Extrusion cast explosive

    DOE Patents [OSTI]

    Scribner, K.J.

    1985-01-29T23:59:59.000Z

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  5. ITP Metal Casting: Metalcasting Industry Technology Roadmap

    Broader source: Energy.gov (indexed) [DOE]

    foundries spend a higher proportion of their funds available for capital improvements on pollution control equipment. The industry as a whole, however, invests significantly in...

  6. Cast dielectric composite linear accelerator

    DOE Patents [OSTI]

    Sanders, David M. (Livermore, CA); Sampayan, Stephen (Manteca, CA); Slenes, Kirk (Albuquerque, NM); Stoller, H. M. (Albuquerque, NM)

    2009-11-10T23:59:59.000Z

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  7. Glass matrix armor

    DOE Patents [OSTI]

    Calkins, Noel C. (Los Alamos, NM)

    1991-01-01T23:59:59.000Z

    An armor system which utilizes glass. A plurality of constraint cells are mounted on a surface of a substrate, which is metal armor plate or a similar tough material, such that the cells almost completely cover the surface of the substrate. Each constraint cell has a projectile-receiving wall parallel to the substrate surface and has sides which are perpendicular to and surround the perimeter of the receiving wall. The cells are mounted such that, in one embodiment, the substrate surface serves as a sixth side or closure for each cell. Each cell has inside of it a plate, termed the front plate, which is parallel to and in contact with substantially all of the inside surface of the receiving wall. The balance of each cell is completely filled with a projectile-abrading material consisting of glass and a ceramic material and, in certain embodiments, a polymeric material. The glass may be in monolithic form or particles of ceramic may be dispersed in a glass matrix. The ceramic material may be in monolithic form or may be in the form of particles dispersed in glass or dispersed in said polymer.

  8. Directly susceptible, noncarbon metal ceramic composite crucible

    DOE Patents [OSTI]

    Holcombe, Jr., Cressie E. (Farragut, TN); Kiggans, Jr., James O. (Oak Ridge, TN); Morrow, S. Marvin (Kingston, TN); Rexford, Donald (Pattersonville, NY)

    1999-01-01T23:59:59.000Z

    A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

  9. Seal welded cast iron nuclear waste container

    DOE Patents [OSTI]

    Filippi, Arthur M. (Pittsburgh, PA); Sprecace, Richard P. (Murrysville, PA)

    1987-01-01T23:59:59.000Z

    This invention identifies methods and articles designed to circumvent metallurgical problems associated with hermetically closing an all cast iron nuclear waste package by welding. It involves welding nickel-carbon alloy inserts which are bonded to the mating plug and main body components of the package. The welding inserts might be bonded in place during casting of the package components. When the waste package closure weld is made, the most severe thermal effects of the process are restricted to the nickel-carbon insert material which is far better able to accommodate them than is cast iron. Use of nickel-carbon weld inserts should eliminate any need for pre-weld and post-weld heat treatments which are a problem to apply to nuclear waste packages. Although the waste package closure weld approach described results in a dissimilar metal combination, the relative surface area of nickel-to-iron, their electrochemical relationship, and the presence of graphite in both materials will act to prevent any galvanic corrosion problem.

  10. Refractory Glass Seals for SOFC

    SciTech Connect (OSTI)

    Chou, Y. S.; Stevenson, Jeffry W.

    2011-07-01T23:59:59.000Z

    One of the critical challenges facing planar solid oxide fuel cell (SOFC) technology is the need for reliable sealing technology. Seals must exhibit long-term stability and mechanical integrity in the high temperature SOFC environment during normal and transient operation. Several different approaches for sealing SOFC stacks are under development, including glass or glass-ceramic seals, metallic brazes, and compressive seals. Among glass seals, rigid glass-ceramics, self-healing glass, and composite glass approaches have been investigated under the SECA Core Technology Program. The U.S. Department of Energy's Pacific Northwest National Laboratory (PNNL) has developed the refractory glass approach in light of the fact that higher sealing temperatures (e.g., 930-1000 degrees C) may enhance the ultimate in-service bulk strength and electrical conductivity of contact materials, as well as the bonding strength between contact materials and adjacent SOFC components, such as interconnect coatings and electrodes. This report summarizes the thermal, chemical, mechanical, and electrical properties of the refractory sealing glass.

  11. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    SciTech Connect (OSTI)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30T23:59:59.000Z

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of �������¢����������������80���������������°C to +20���������������°C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

  12. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    SciTech Connect (OSTI)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30T23:59:59.000Z

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of -80 C to +20 C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

  13. Large magnetic entropy change and adiabatic temperature rise of a Gd{sub 55}Al{sub 20}Co{sub 20}Ni{sub 5} bulk metallic glass

    SciTech Connect (OSTI)

    Xia, L., E-mail: xialei@shu.edu.cn [Key Laboratory for Microstructure and Institute of Materials, Shanghai University, Shanghai 200072 (China); Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hung Hom (Hong Kong); Tang, M. B. [Shanghai Institute of Ceramics, Chinese Academy of Science, Shanghai 200050 (China); Chan, K. C. [Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hung Hom (Hong Kong); Dong, Y. D. [Key Laboratory for Microstructure and Institute of Materials, Shanghai University, Shanghai 200072 (China)

    2014-06-14T23:59:59.000Z

    Gd{sub 55}Al{sub 20}Co{sub 20}Ni{sub 5} bulk metallic glass (BMG) was synthesized by minor Ni substitution for Co in the Gd{sub 55}Al{sub 20}Co{sub 25} BMG in which excellent glass forming ability (GFA) and magneto-caloric effect were reported previously. The Gd{sub 55}Al{sub 20}Ni{sub 20}Co{sub 5} amorphous rod has a similar GFA to the Gd{sub 55}Al{sub 20}Co{sub 25} BMG but exhibits better magnetic properties. The peak value of magnetic entropy change (??S{sub m}{sup peak}) of the Gd{sub 55}Al{sub 20}Co{sub 20}Ni{sub 5} BMG is 9.8 Jkg{sup ?1} K{sup ?1}. The field dependence of ??S{sub m}{sup peak} follows a ??S{sub m}{sup peak}?H{sup 0.85} relationship. The adiabatic temperature rise of the rod is 4.74?K under 5 T and is larger than of other BMGs previously reported. The improved magnetic properties were supposed to be induced by the enhanced interaction between 4f electron in the rare-earth and 3d electron in the transition metal elements by means of a minor Ni substitution for Co.

  14. Sealing glasses for titanium and titanium alloys

    DOE Patents [OSTI]

    Brow, Richard K. (Albuquerque, NM); Watkins, Randall D. (Albuquerque, NM)

    1992-01-01T23:59:59.000Z

    Glass compositions containing CaO, Al.sub.2 O.sub.3, B.sub.2 O.sub.3, SrO and BaO of various combinations of mole % are provided. These compositions are capable of forming stable glass-to-metal seals with titanium and titanium alloys, for use in components such as seals for battery headers.

  15. Sealing glasses for titanium and titanium alloys

    DOE Patents [OSTI]

    Brow, R.K.; Watkins, R.D.

    1988-01-21T23:59:59.000Z

    Glass compositions containing CaO, Al/sub 2/O/sub 3/, B/sub 2/O/sub 3/, SrO and BaO of various combinations of mole % are provided. These compositions are capable of forming stable glass-to-metal seals with titanium and titanium alloys, for use in components such as seals for battery headers.

  16. Demonstration of chalcogenide glass racetrack microresonators

    E-Print Network [OSTI]

    Kimerling, Lionel C.

    We have demonstrated what we believe to be the first chalcogenide glass racetrack microresonator using a complementary metal-oxide semiconductor-compatible lift-off technique with thermally evaporated As[subscript 2]S[subscript ...

  17. Glass Ceramic Formulation Data Package

    SciTech Connect (OSTI)

    Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

    2012-06-17T23:59:59.000Z

    A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form.

  18. Through a glass darkly

    E-Print Network [OSTI]

    Hall, James E

    2012-01-01T23:59:59.000Z

    Closeup Through a glass darklyThrough a glass darkly James E. Hall Keywords: AKAP2; AQP0;Medicine Closeup Through a glass darkly GLUT1 Glucose

  19. Rapid prototyping: A paradigm shift in investment casting

    SciTech Connect (OSTI)

    Atwood, C.L.; Maguire, M.C.; Baldwin, M.D.; Pardo, B.T.

    1996-09-01T23:59:59.000Z

    The quest for fabricating complex metal parts rapidly and with minimal cost has brought rapid prototyping (RP) processes to the forefront of the investment casting industry. Relatively recent advances in DTM Corporation`s selective laser sintering (SLS) and 3D Systems stereolithography (SL) processes have had a significant impact on the overall quality of patterns produced using these rapid prototyping processes. Sandia National Laboratories uses patterns generated from rapid prototyping processes to reduce the cycle time and cost of fabricating prototype and small lot production parts in support of a program called FASTCAST. The SLS process is used to fabricate patterns from materials such as investment casting wax, polycarbonate, and a new material called TrueForm PM{trademark}. With the timely introduction of each of these materials, the quality of patterns fabricated has improved. The development and implementation of SL QuickCast{trademark} software has enabled this process to produce highly accurate patterns for use in investment casting. This paper focuses on the successes with these new pattern materials and the infrastructure required to cast rapid prototyping patterns successfully. In addition, a brief overview of other applications of rapid prototyping at Sandia will be discussed.

  20. Glass Transition in Ultrathin Polymer Films: Calorimetric Study Mikhail Yu. Efremov, Eric A. Olson, Ming Zhang, Zishu Zhang, and Leslie H. Allen*

    E-Print Network [OSTI]

    Allen, Leslie H.

    Glass Transition in Ultrathin Polymer Films: Calorimetric Study Mikhail Yu. Efremov, Eric A. Olson is used to observe the glass transition in thin (1­400 nm) spin-cast films of polystyrene, poly (2-vinyl pyridine) and poly (methyl methacrylate) on a platinum surface. A pronounced glass transition is observed

  1. Titanium sealing glasses and seals formed therefrom

    DOE Patents [OSTI]

    Brow, Richard K. (Albuquerque, NM); McCollister, Howard L. (Albuquerque, NM); Phifer, Carol C. (Albuquerque, NM); Day, Delbert E. (Rolla, MO)

    1997-01-01T23:59:59.000Z

    Alkaline-earth lanthanoborate sealing-glass compositions containing CaO, La.sub.2 O.sub.3, B.sub.2 O.sub.3, TiO.sub.2 and Al.sub.2 O.sub.3 in various combinations of mole-% are provided. These sealing-glass compositions are useful for forming hermetic glass-to-metal seals with titanium and titanium alloys that have a high aqueous durability for component or device applications requiring exposure to moisture, water or body fluids. Particular applications of the titanium sealing-glass compositions include forming glass-to-metal seals for lithium batteries and implanted biomedical devices (e.g. batteries, pacemakers, defibrillators, pumps).

  2. Titanium sealing glasses and seals formed therefrom

    DOE Patents [OSTI]

    Brow, R.K.; McCollister, H.L.; Phifer, C.C.; Day, D.E.

    1997-12-02T23:59:59.000Z

    Alkaline-earth lanthanoborate sealing-glass compositions containing CaO, La{sub 2}O{sub 3}, B{sub 2}O{sub 3}, TiO{sub 2} and Al{sub 2}O{sub 3} in various combinations of mole-% are provided. These sealing-glass compositions are useful for forming hermetic glass-to-metal seals with titanium and titanium alloys that have a high aqueous durability for component or device applications requiring exposure to moisture, water or body fluids. Particular applications of the titanium sealing-glass compositions include forming glass-to-metal seals for lithium batteries and implanted biomedical devices (e.g. batteries, pacemakers, defibrillators, pumps). 2 figs.

  3. DEVELOPMENT OF GLASS MATRICES FOR HLW RADIOACTIVE WASTES

    SciTech Connect (OSTI)

    Jantzen, C.

    2010-03-18T23:59:59.000Z

    Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc{sup 99}, Cs{sup 137}, and I{sup 129}. Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

  4. ITP Metal Casting: A Vision for the U.S. Metal Casting Industry...

    Broader source: Energy.gov (indexed) [DOE]

    process changes also should be investigated to achieve metalcasting without the use of tooling. The industry should investigate the application and blending of statistical, shop...

  5. ITP Metal Casting: A Vision for the U.S. Metal Casting Industry: 2002 and

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009 TheBeyond |

  6. Surface tension-driven shape-recovery of micro/nanometer-scale surface features in a Pt(57.5)Ni(5.3)Cu(14.7)P(22.5) metallic glass in the supercooled liquid region: A numerical modeling capability

    E-Print Network [OSTI]

    Henann, David Lee

    Recent experiments in the literature show that micro/nano-scale features imprinted in a Pt-based metallic glass, Pt57.5Ni5.3Cu14.7P22.5 [Pt subscript 57.5 Ni subscript 5.3 Cu subscript 14.7 P subscript 22.5], using ...

  7. Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel

    SciTech Connect (OSTI)

    Dr. Von L. Richards

    2011-09-30T23:59:59.000Z

    This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at the end of the casting opposite the gate. (3) It is recommended that lost foam castings in steel be gated for a quiescent fill in an empty cavity mold to prevent foam occlusion defects from the collapse mode. The energy benefit is primarily in yield savings and lower casting weight per function due to elimination of draft and parting lines for the larger lost foam castings. For the smaller investment casting, scrap losses due to shell cracking will be reduced. Both of these effects will reduce the metal melted per good ton of castings. There will also be less machine stock required per casting which is a yield savings and a small additional energy savings in machining. Downstream savings will come from heavy truck and railroad applications. Application of these processes to heavy truck castings will lighten the heavy truck fleet by about ten pounds per truck. Using ten years to achieve full penetration of the truck fleet at linear rate this will result in a fuel savings of 131 trillion BTU over ten years.

  8. ITP Glass: Industrial Glass Bandwidth Analysis Final Report,...

    Broader source: Energy.gov (indexed) [DOE]

    industrialbandwidth.pdf More Documents & Publications ITP Glass: Glass Industry of the Future: Energy and Environmental Profile of the U.S. Glass Industry; April, 2002 ITP Glass:...

  9. Furnace atmosphere effects on casting of eutectic superalloys

    SciTech Connect (OSTI)

    Gigliotti, M.F.X.; Greskovich, C.

    1980-02-01T23:59:59.000Z

    Control of furnace atmosphere is a key factor in the use of silica-bonded alumina shell molds for the directional solidification of eutectic superalloys reinforced with tantalum monocarbide whiskers. The use of a furnace atmosphere which is simultaneously oxidizing to aluminum in the eutectic alloy and reducing to silica phases in the mold results in the formation of an alumina barrier layer in situ at the metal/mold interface and an absence of silica phases in the mold region adjacent to this barrier layer. The presence of this microstructure permits castings of eutectics at metal temperatures up to 1750/sup 0/C.

  10. CAST results and Axion review

    E-Print Network [OSTI]

    T. Geralis; for the CAST collaboration

    2009-05-26T23:59:59.000Z

    We present results from the CERN Axion Solar Telescope (CAST) and the Axion Dark Matter eXperiment (ADMX), together with a brief review on prospects on Axion searches with a variety of experimental techniques. CAST has explored masses up to 0.64 eV setting the most stringent limit on the axion-photon coupling, apart for the micro-eV region where ADMX is the most competitive experiment. CAST is aiming at surpassing the 1eV WMAP upper limit and possibly revisiting the operation in vacuum with extra sensitive X-ray detectors, while ADMX, using improved extra sensitive SQUID amplifiers will explore the micro-eV mass range.

  11. Magnesium Powertrain Cast Components Project (AMD 304)

    Broader source: Energy.gov (indexed) [DOE]

    block, bore and journal strategies 2.2 Fasteners, gaskets, sealing 2.3 Coolant and corrosion 2.4 FEA design, integration and analysis 2.5 Component casting and casting analysis...

  12. Simulation of cooling and solidification of three-dimensional bulk borosilicate glass: effect of structural relaxations

    SciTech Connect (OSTI)

    Barth, N.; George, D.; Ahzi, Said; Remond, Y.; Joulaee, N.; Khaleel, Mohammad A.; Bouyer, F.

    2014-02-28T23:59:59.000Z

    Abstract The modeling of the viscoelastic stress evolution and specific volume relaxation of a bulky glass cast is presented in this article and is applied to the experimental cooling process of an inactive nuclear waste vitrification process. The concerned borosilicate glass is solidified and cooled down to ambient temperature in a stainless steel canister, and the thermomechanical response of the package is simulated. There exists a deviant compression of the liquid core due to the large glass package compared to standard tempered glass plates. The stress load development of the glass cast is finally studied for different thermal load scenarios, where the cooling process parameters or the final cooldown rates were changed, and we found a great influence of the studied cooldown rates on the maximum stress buildup at ambient temperature.

  13. Alkali-lead-iron phosphate glass and associated method

    DOE Patents [OSTI]

    Boatner, L.A.; Sales, B.C.; Franco, S.C.S.

    1994-03-29T23:59:59.000Z

    A glass composition and method of preparation utilizes a mixture consisting of phosphorus oxide within the range of about 40 to 49 molar percent, lead oxide within the range of about 10 to 25 molar percent, iron oxide within the range of about 10 to 17 molar percent and an alkali oxide within the range of about 23 to 30 molar percent. The glass resulting from the melting and subsequent solidifying of the mixture possesses a high degree of durability and a coefficient of thermal expansion as high as that of any of a number of metals. Such features render this glass highly desirable in glass-to-metal seal applications. 6 figures.

  14. Alkali-lead-iron phosphate glass and associated method

    DOE Patents [OSTI]

    Boatner, Lynn A. (Oak Ridge, TN); Sales, Brian C. (Knoxville, TN); Franco, Sofia C. S. (Santafe de Bogota, CO)

    1994-01-01T23:59:59.000Z

    A glass composition and method of preparation utilizes a mixture consisting of phosphorus oxide within the range of about 40 to 49 molar percent, lead oxide within the range of about 10 to 25 molar percent, iron oxide within the range of about 10 to 17 molar percent and an alkali oxide within the range of about 23 to 30 molar percent. The glass resulting from the melting and subsequent solidifying of the mixture possesses a high degree of durability and a coefficient of thermal expansion as high as that of any of a number of metals. Such features render this glass highly desirable in glass-to-metal seal applications.

  15. High expansion, lithium corrosion resistant sealing glasses

    DOE Patents [OSTI]

    Brow, Richard K. (Albuquerque, NM); Watkins, Randall D. (Albuquerque, NM)

    1991-01-01T23:59:59.000Z

    Glass compositions containing CaO, Al.sub.2 O.sub.3, B.sub.2 O.sub.3, SrO and BaO in various combinations of mole % are provided. These compositions are capable of forming stable glass-to-metal seals with pin materials of 446 Stainless Steel and Alloy-52 rather than molybdenum, for use in harsh chemical environments, specifically in lithium batteries.

  16. High expansion, lithium corrosion resistant sealing glasses

    DOE Patents [OSTI]

    Brow, R.K.; Watkins, R.D.

    1991-06-04T23:59:59.000Z

    Glass compositions containing CaO, Al[sub 2]O[sub 3], B[sub 2]O[sub 3], SrO and BaO in various combinations of mole % are provided. These compositions are capable of forming stable glass-to-metal seals with pin materials of 446 Stainless Steel and Alloy-52 rather than molybdenum, for use in harsh chemical environments, specifically in lithium batteries.

  17. ITP Glass: Glass Industry of the Future: Energy and Environmental...

    Broader source: Energy.gov (indexed) [DOE]

    glass2002profile.pdf More Documents & Publications ITP Glass: Industrial Glass Bandwidth Analysis Final Report, August 2007 ITP Glass: A Clear Vision for a Bright Future ITP Glass:...

  18. CRYSTALLIZATION IN MULTICOMPONENT GLASSES

    SciTech Connect (OSTI)

    KRUGER AA; HRMA PR

    2009-10-08T23:59:59.000Z

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glass making are reviewed.

  19. Calcium based bulk metallic glass has desirable properties for the aerospace industry including high strength and elasticity in addition to low density. These properties are due to the amorphous

    E-Print Network [OSTI]

    Rollins, Andrew M.

    structure of the glass and low atomic weight constituents. Near the glass transition, extreme softening by lubricating with methanol and grinding with 800 and 4000 grit SiC paper. X-Ray diffraction spectra were SUMMARY · In the as-received condition, the Ca-Mg-Zn glass has a higher 3pt bend notch toughness than

  20. Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency in Process Heating Systems; Industrial Technologies Program (ITP) BestPractices: Process Heating (Fact sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment3311, 3312), OctoberMayEnergy Metal Organic Heat Carriers

  1. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

    SciTech Connect (OSTI)

    Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

    2013-12-31T23:59:59.000Z

    Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using the lip pouring method. It was observed again that gating designs greatly influenced the melt filling velocity and the number of inclusion defects. The radial choked gating showed improvements in casting cleanliness and yield over the other gatings, even though no mold filters were used in the gating system.

  2. NEWS & VIEWS Glass dynamics

    E-Print Network [OSTI]

    Weeks, Eric R.

    NEWS & VIEWS Glass dynamics Diverging views on glass transition Gregory B. mc.mckenna@ttu.edu T he glass transition is one of the most intriguing phenomena in the world of soft condensed matter. Despite decades of study, many aspects of the behaviour of glass-forming liquids remain elusive

  3. Glass-silicon column

    DOE Patents [OSTI]

    Yu, Conrad M.

    2003-12-30T23:59:59.000Z

    A glass-silicon column that can operate in temperature variations between room temperature and about 450.degree. C. The glass-silicon column includes large area glass, such as a thin Corning 7740 boron-silicate glass bonded to a silicon wafer, with an electrode embedded in or mounted on glass of the column, and with a self alignment silicon post/glass hole structure. The glass/silicon components are bonded, for example be anodic bonding. In one embodiment, the column includes two outer layers of silicon each bonded to an inner layer of glass, with an electrode imbedded between the layers of glass, and with at least one self alignment hole and post arrangement. The electrode functions as a column heater, and one glass/silicon component is provided with a number of flow channels adjacent the bonded surfaces.

  4. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect (OSTI)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30T23:59:59.000Z

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  5. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    SciTech Connect (OSTI)

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01T23:59:59.000Z

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  6. Method of processing "BPS" glass ceramic and seals made therewith

    DOE Patents [OSTI]

    Reed, Scott T. (Albuquerque, NM); Stone, Ronald G. (Albuquerque, NM); McCollister, Howard L. (Albuquerque, NM); Wengert, deceased, Paul R. (late of Albuquerque, NM)

    1998-01-01T23:59:59.000Z

    A glass ceramic composition, a glass ceramic-to-metal seal, and more specifically a hermetic glass ceramic-to-metal seal prepared by subjecting a glass composition comprising, by weight percent, SiO.sub.2 (65-80%), LiO.sub.2 (8-16%), Al.sub.2 O.sub.3 (2-8%), K.sub.2 O (1-8%), P.sub.2 O.sub.5 (1-5%), B.sub.2 O.sub.3 (0.5-7%), and ZnO (0-5%) to the following processing steps: 1) heating the glass composition in a belt furnace to a temperature sufficient to melt the glass and crystallize lithium phosphate, 2) holding at a temperature and for a time sufficient to create cristobalite nuclei, 3) cooling at a controlled rate and to a temperature to cause crystallization of lithium silicates and growth of cristobalite, and 4) still further cooling in stages to ambient temperature. This process produces a glass ceramic whose high coefficient of thermal expansion (up to 200.times.10.sup.-7 in/in/.degree.C.) permits the fabrication of glass ceramic-to-metal seals, and particularly hermetic glass ceramic seals to nickel-based and stainless steel alloys and copper.

  7. Nonaqueous composition for slip casting or cold forming refractory material into solid shapes

    SciTech Connect (OSTI)

    Montgomery, L.C.

    1993-08-24T23:59:59.000Z

    A composition is described for slip casting or cold forming non-oxide refractory material(s) into solid shape comprising finely divided solid refractory materials selected from the group consisting of metal boride, refractory carbide, nitride, silicide and a refractory metal of tungsten, molybdenum, tantalum and chromium suspended in a nonaqueous liquid slip composition consisting essentially of a deflocculent composed of a vinyl chloride-vinyl acetate resin dissolved in an organic solvent.

  8. Fastcast: Integration and application of rapid prototyping and computational simulation to investment casting

    SciTech Connect (OSTI)

    Maguire, M.C.; Baldwin, M.D.; Atwood, C.L.

    1996-09-01T23:59:59.000Z

    The emergence of several rapid prototyping and manufacturing (RP and M) technologies is having a dramatic impact on investment casting. While the most successful of the rapid prototyping technologies are almost a decade old, relatively recent process advances in their application have produced some remarkable success in utilizing their products as patterns for investment castings. Sandia National Laboratories has been developed highly coupled experimental and computational capabilities to examine the investment casting process with the intention of reducing the amount of time required to manufacture castings, and to increase the quality of the finished product. This presentation will begin with process aspects of RP and M pattern production and handling, shell fabrication, burnout, and casting. The emphasis will be on how the use of Stereolithography (SL) or Selective Laser Sintered (SLS) patterns differs from more traditional wax pattern processes. Aspects of computational simulation to couple design, thermal analysis, and mold filling will be discussed. Integration of these topics is probably the greatest challenge to the use of concurrent engineering principles with investment casting. Sandia has conducted several experiments aimed at calibrating computer codes and providing data for input into these simulations. Studies involving materials as diverse as stainless steel and gold have been conducted to determine liquid metal behavior in molds via real time radiography. The application of these experiments to predictive simulations will be described.

  9. In-situ conditioning of a strip casting roll

    DOE Patents [OSTI]

    Williams, Robert S. (Fairfield, OH); Campbell, Steven L. (Middletown, OH)

    1997-01-01T23:59:59.000Z

    A strip caster (10) for producing a continuous strip (24) has a tundish (12) for containing a melt (14) and a pair of horizontally disposed water cooled casting rolls (22). The casting rolls are juxtaposed relative to one another for forming a pouring basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming a strip (24). The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). Devices (29) for conditioning the outer peripheral chill surfaces of the casting rolls includes grit blasting nozzles (30A, 30B, 30C, 30D), a collection trough (32) for gathering the grit, a line (34) for recycling the grit to a bag house (36), a feeder (38) and a pressurized distributor (40) for delivering the grit to the nozzles. The conditioning nozzles remove dirt, metal oxides and surface imperfections providing a clean surface readily wetted by the melt.

  10. In-situ conditioning of a strip casting roll

    DOE Patents [OSTI]

    Williams, R.S.; Campbell, S.L.

    1997-07-29T23:59:59.000Z

    A strip caster (10) for producing a continuous strip (24) has a tundish (12) for containing a melt (14) and a pair of horizontally disposed water cooled casting rolls (22). The casting rolls are juxtaposed relative to one another for forming a pouring basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming a strip (24). The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). Devices (29) for conditioning the outer peripheral chill surfaces of the casting rolls includes grit blasting nozzles (30A, 30B, 30C, 30D), a collection trough (32) for gathering the grit, a line (34) for recycling the grit to a bag house (36), a feeder (38) and a pressurized distributor (40) for delivering the grit to the nozzles. The conditioning nozzles remove dirt, metal oxides and surface imperfections providing a clean surface readily wetted by the melt.

  11. Spray casting project final report

    SciTech Connect (OSTI)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01T23:59:59.000Z

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  12. Glass/ceramic coatings for implants

    DOE Patents [OSTI]

    Tomsia, Antoni P. (Pinole, CA); Saiz, Eduardo (Berkeley, CA); Gomez-Vega, Jose M. (Nagoya, JP); Marshall, Sally J. (Larkspur, CA); Marshall, Grayson W. (Larkspur, CA)

    2011-09-06T23:59:59.000Z

    Glass coatings on metals including Ti, Ti6A14V and CrCo were prepared for use as implants. The composition of the glasses was tailored to match the thermal expansion of the substrate metal. By controlling the firing atmosphere, time, and temperature, it was possible to control the reactivity between the glass and the alloy and to fabricate coatings (25-150 .mu.m thick) with excellent adhesion to the substrate. The optimum firing temperatures ranged between 800 and 840.degree. C. at times up to 1 min in air or 15 min in N.sub.2. The same basic technique was used to create multilayered coatings with concentration gradients of hydroxyapatite (HA) particles and SiO.sub.2.

  13. Edinburgh College of Art : cast collection and architecture 

    E-Print Network [OSTI]

    Stoica, Ruxandra-Iulia; Stewart, Margaret

    2012-01-01T23:59:59.000Z

    The Edinburgh Cast Collection comprises 265 plaster casts of Antique, Renaissance, and Gothic statues, bas reliefs, and architectural passages held at the Edinburgh College of Art and the University of Edinburgh. The plaster casts at the Edinburgh...

  14. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    SciTech Connect (OSTI)

    Christoph Beckermann; Kent Carlson

    2011-07-22T23:59:59.000Z

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting���¢��������s overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions of the Navy-C ring (a classical test shape for heat treatment experiments) for several carbon and low alloy steels in order to generate data necessary to validate the code. The predicted distortions were in reasonable agreement with the experimentally measured values. However, the final distortions in the castings were small, making it difficult to determine how accurate the predictions truly are. It is recommended that further validation of the software be performed with the aid of additional experiments with large production steel castings that experience significant heat treatment distortions. It is apparent from this research that the mechanical properties of the bonded sand used for cores and sand molds are key in producing accurate stress simulation results. Because of this, experiments were performed to determine the temperature-dependent elastic modulus of a resin-bonded sand commonly utilized in the steel casting industry. The elastic modulus was seen to vary significantly with heating and cooling rates. Also, the retained room temperature elastic modulus after heating was seen to degrade significantly when the sand was heated above 125�������°C. The elastic modulus curves developed in this work can readily be utilized in casting simulation software. Additional experiments with higher heating rates are recommended to determine the behavior of the elastic modulus in the sand close to the mold-metal interface. The commercial heat treatment residual stress and distortion code, once fully validated, is expected to result in an estimated energy savings of 2.15 trillion BTU���¢��������s/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology.

  15. AcademiCast Transcript Texas Tech University

    E-Print Network [OSTI]

    Rock, Chris

    and Research in the College of Education, is the premier center in West TexasAcademiCast Transcript Texas Tech University December 12, 2012 Irlbeck: This is AcademiCast--Texas Tech University's podcast series from the Office of the Provost

  16. RELIABILITY-BASED CASTING PROCESS DESIGN OPTIMIZATION

    E-Print Network [OSTI]

    Beckermann, Christoph

    RELIABILITY-BASED CASTING PROCESS DESIGN OPTIMIZATION Richard Hardin1 , K.K. Choi1 , and Christoph 52242-1527 Keywords: Casting Process Design, Optimization, Reliability-Based Design Optimization purpose reliability-based design optimization (RBDO) software tool previously developed at the University

  17. Dimensional variability of production steel castings

    SciTech Connect (OSTI)

    Peters, F.E.; Risteu, J.W.; Vaupel, W.G.; DeMeter, E.C.; Voigt, R.C.

    1994-12-31T23:59:59.000Z

    Work is ongoing to characterize the dimensional variability of steel casting features. Data are being collected from castings produced at representative Steel Founders` Society of America foundries. Initial results based on more than 12,500 production casting feature measurements are presented for carbon and low alloy steel castings produced in green sand, no-bake, and shell molds. A comprehensive database of casting, pattern, and feature variables has been developed so that the influence of the variables on dimensional variability can be determined. Measurement system analysis is conducted to insure that large measurement error is not reported as dimensional variability. Results indicate that the dimensional variability of production casting features is less than indicated in current US (SFSA) and international (ISO) standards. Feature length, casting weight, parting line and molding process all strongly influence dimensional variability. Corresponding pattern measurements indicate that the actual shrinkage amount for casting features varies considerably. This variation in shrinkage will strongly influence the ability of the foundry to satisfy customer dimensional requirements.

  18. Part IB Metals Course A: Worked Examples (2022)

    E-Print Network [OSTI]

    Cambridge, University of

    2022-01-01T23:59:59.000Z

    and the surface finish is good. A heat­resistant nickel base alloy cast using the lost wax process in which a wax model is surrounded by ceramic, the wax is then burnt off and the metal cast into the ceramic mould

  19. ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations castingops.pdf More Documents & Publications...

  20. PNNL: Mechanistic-Based Ductility Prediction for Complex Mg Castings...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PNNL: Mechanistic-Based Ductility Prediction for Complex Mg Castings PNNL: Mechanistic-Based Ductility Prediction for Complex Mg Castings 2012 DOE Hydrogen and Fuel Cells Program...

  1. Glass Working, Use and Discard

    E-Print Network [OSTI]

    Nicholson, Paul

    2011-01-01T23:59:59.000Z

    Beck, Horace C. 1934 Glass before 1500 BC. Ancient Egypt7 - 21. Cooney, John 1960 Glass sculpture in ancient Egypt.Journal of Glass Studies 2, pp. 10 - 43. 1976 Glass.

  2. Method and apparatus for improved melt flow during continuous strip casting

    DOE Patents [OSTI]

    Follstaedt, D.W.; King, E.L.; Schneider, K.C.

    1991-11-12T23:59:59.000Z

    The continuous casting of metal strip using the melt overflow process is improved by controlling the weir conditions in the nozzle to provide a more uniform flow of molten metal across the width of the nozzle and reducing the tendency for freezing of metal along the interface with refractory surfaces. A weir design having a sloped rear wall and tapered sidewalls and critical gap controls beneath the weir has resulted in the drastic reduction in edge tearing and a significant improvement in strip uniformity. The floor of the container vessel is preferably sloped and the gap between the nozzle and the rotating substrate is critically controlled. The resulting flow patterns observed with the improved casting process have reduced thermal gradients in the bath, contained surface slag and eliminated undesirable solidification near the discharge area by increasing the flow rates at those points. 8 figures.

  3. Sidewall containment of liquid metal with vertical alternating magnetic fields

    DOE Patents [OSTI]

    Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL); Battles, James E. (Oak Forest, IL); Hull, John R. (Hinsdale, IL); Rote, Donald M. (Lagrange, IL)

    1990-01-01T23:59:59.000Z

    An apparatus for containing molten metal using a magnet producing vertical alternating magnetic field positioned adjacent the area in which the molten metal is to be confined. This invention can be adapted particularly to the casting of metal between counter-rotating rollers with the vertical alternating magnetic field used to confine the molten metal at the edges of the rollers. Alternately, the vertical alternating magnetic field can be used as a flow regulator in casting molten metal from an opening in a channel.

  4. Molten metal injector system and method

    DOE Patents [OSTI]

    Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Bigler, Nicolas (Morin Heights, CA); Arnaud, Guy (Riviere-Beaudette, CA)

    2003-04-01T23:59:59.000Z

    Disclosed is a molten metal injector system including a holder furnace, a casting mold supported above the holder furnace, and a molten metal injector supported from a bottom side of the mold. The holder furnace contains a supply of molten metal having a metal oxide film surface. The bottom side of the mold faces the holder furnace. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The injector projects into the holder furnace and is in fluid communication with the mold cavity. The injector includes a piston positioned within a piston cavity defined by a cylinder for pumping the molten metal upward from the holder furnace and injecting the molten metal into the mold cavity under pressure. The piston and cylinder are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder further includes a molten metal intake for receiving the molten metal into the piston cavity. The molten metal intake is located below the metal oxide film surface of the molten metal when the holder furnace contains the molten metal. A method of injecting molten metal into a mold cavity of a casting mold is also disclosed.

  5. Examination of the solidification macrostructure of spheroidal and flake graphite cast irons using DAAS and ESBD

    SciTech Connect (OSTI)

    Rivera, G. [Metallurgy Division INTEMA, National University of Mar del Plata, CONICET, J. B. Justo 4302 (B7608FDQ) Mar del Plata (Argentina); Calvillo, P.R. [Department of Metallurgy and Materials Science, Ghent University (Belgium); Boeri, R. [Metallurgy Division INTEMA, National University of Mar del Plata, CONICET, J. B. Justo 4302 (B7608FDQ) Mar del Plata (Argentina)], E-mail: boeri@fi.mdp.edu.ar; Houbaert, Y. [Department of Metallurgy and Materials Science, Ghent University (Belgium); Sikora, J. [Metallurgy Division INTEMA, National University of Mar del Plata, CONICET, J. B. Justo 4302 (B7608FDQ) Mar del Plata (Argentina)], E-mail: jsikora@fi.mdp.edu.ar

    2008-09-15T23:59:59.000Z

    This investigation focuses on the study of the solidification macrostructure of sand cast flake and spheroidal graphite cast irons. The macrostructure is revealed by using a special technique developed earlier by the authors, called Direct Austempering After Solidification. The observations make use of conventional metallography and Electron Back Scattering Diffraction. The latter technique allows a more detailed observation of the morphology of the austenite grains and the microstructure of the matrix. The results of Electron Back Scattering Diffraction validate the observations made using the macrographic technique. It is verified that the solidification of both flake and spheroidal graphite cast irons is dominated by the growth of large austenite dendrites that form a grain pattern similar to that usually found in most metallic alloys.

  6. A high resolution finite volume method for efficient parallel simulation of casting processes on unstructured meshes

    SciTech Connect (OSTI)

    Kothe, D.B.; Turner, J.A.; Mosso, S.J. [Los Alamos National Lab., NM (United States); Ferrell, R.C. [Cambridge Power Computer Assoc. (United States)

    1997-03-01T23:59:59.000Z

    We discuss selected aspects of a new parallel three-dimensional (3-D) computational tool for the unstructured mesh simulation of Los Alamos National Laboratory (LANL) casting processes. This tool, known as {bold Telluride}, draws upon on robust, high resolution finite volume solutions of metal alloy mass, momentum, and enthalpy conservation equations to model the filling, cooling, and solidification of LANL castings. We briefly describe the current {bold Telluride} physical models and solution methods, then detail our parallelization strategy as implemented with Fortran 90 (F90). This strategy has yielded straightforward and efficient parallelization on distributed and shared memory architectures, aided in large part by new parallel libraries {bold JTpack9O} for Krylov-subspace iterative solution methods and {bold PGSLib} for efficient gather/scatter operations. We illustrate our methodology and current capabilities with source code examples and parallel efficiency results for a LANL casting simulation.

  7. Characterization of Technetium Speciation in Cast Stone

    SciTech Connect (OSTI)

    Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

    2013-11-11T23:59:59.000Z

    This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, “Production and Long-Term Performance of Low Temperature Waste Forms” to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

  8. Use of freeze-casting in advanced burner reactor fuel design

    SciTech Connect (OSTI)

    Lang, A. L.; Yablinsky, C. A.; Allen, T. R. [Dept. of Engineering Physics, Univ. of Wisconsin Madison, 1500 Engineering Drive, Madison, WI 53711 (United States); Burger, J.; Hunger, P. M.; Wegst, U. G. K. [Thayer School of Engineering, Dartmouth College, 8000 Cummings Hall, Hanover, NH 03755 (United States)

    2012-07-01T23:59:59.000Z

    This paper will detail the modeling of a fast reactor with fuel pins created using a freeze-casting process. Freeze-casting is a method of creating an inert scaffold within a fuel pin. The scaffold is created using a directional solidification process and results in open porosity for emplacement of fuel, with pores ranging in size from 300 microns to 500 microns in diameter. These pores allow multiple fuel types and enrichments to be loaded into one fuel pin. Also, each pore could be filled with varying amounts of fuel to allow for the specific volume of fission gases created by that fuel type. Currently fast reactors, including advanced burner reactors (ABR's), are not economically feasible due to the high cost of operating the reactors and of reprocessing the fuel. However, if the fuel could be very precisely placed, such as within a freeze-cast scaffold, this could increase fuel performance and result in a valid design with a much lower cost per megawatt. In addition to competitive costs, freeze-cast fuel would also allow for selective breeding or burning of actinides within specific locations in fast reactors. For example, fast flux peak locations could be utilized on a minute scale to target specific actinides for transmutation. Freeze-cast fuel is extremely flexible and has great potential in a variety of applications. This paper performs initial modeling of freeze-cast fuel, with the generic fast reactor parameters for this model based on EBR-II. The core has an assumed power of 62.5 MWt. The neutronics code used was Monte Carlo N-Particle (MCNP5) transport code. Uniform pore sizes were used in increments of 100 microns. Two different freeze-cast scaffold materials were used: ceramic (MgO-ZrO{sub 2}) and steel (SS316L). Separate models were needed for each material because the freeze-cast ceramic and metal scaffolds have different structural characteristics and overall porosities. Basic criticality results were compiled for the various models. Preliminary results show that criticality is achievable with freeze-cast fuel pins despite the significant amount of inert fuel matrix. Freeze casting is a promising method to achieve very precise fuel placement within fuel pins. (authors)

  9. Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking

    SciTech Connect (OSTI)

    Das, Subodh K.

    2006-01-09T23:59:59.000Z

    A successful four-year project on the modeling and optimization of direct chill (DC) casting to reduce ingot cracking has been completed. The project involved close collaboration among private industries, national laboratories, and universities. During the four-year project, 16 quarterly meetings brought the industrial partners and the research team together for discussion of research results and research direction. The industrial partners provided guidance, facilities, and experience to the research team. The research team went to two industrial plants to measure temperature distributions in commercial 60,000-lb DC casting ingot. The collaborative research resulted in several major accomplishments or findings: (1) Surface cracks were shown to be a result of hot tearing rather than cold cracks, as was thought before this project. These cracks form on the surface of a DC cast ingot just above the impingement point of the secondary cooling water jets. The cracks form along dendrite and grain boundaries, where solute and impurity elements are highly segregated. This understanding led to the development of a new technique for determining the mechanical properties in the nonequilibrium mushy zone of alloys and to thermodynamic predictions of the hot tearing propensity of DC cast ingots. (2) The apparent heat transfer coefficient (HTC) at the ingot surface in the water cooling region during DC casting was determined on the basis of temperature measurements in commercial DC casting ingots and an inverse heat transfer analysis. HTCs were calculated as a function of temperature and time, and covered the different regimes of heat transfer expected during DC casting. The calculated values were extrapolated to include the effect of water flow rate. The calculated HTCs had a peak at around 200 C, corresponding to the high heat transfer rates during nucleate boiling, and the profile was consistent with similar data published in the literature. (3) A new method, termed the reheating-cooling method (RCM), was developed and validated for measuring mechanical properties in the nonequilibrium mushy zones of alloys. The new method captures the brittle nature of aluminum alloys at temperatures close to the nonequilibrium solidus temperature, while specimens tested using the reheating method exhibit significant ductility. The RCM has been used for determining the mechanical properties of alloys at nonequilibrium mushy zone temperatures. Accurate data obtained during this project show that the metal becomes more brittle at high temperatures and high strain rates. (4) The elevated-temperature mechanical properties of the alloy were determined. Constitutive models relating the stress and strain relationship at elevated temperatures were also developed. The experimental data fit the model well. (5) An integrated 3D DC casting model has been used to simulate heat transfer, fluid flow, solidification, and thermally induced stress-strain during casting. A temperature-dependent HTC between the cooling water and the ingot surface, cooling water flow rate, and air gap were coupled in this model. An elasto-viscoplastic model based on high-temperature mechanical testing was used to calculate the stress during casting. The 3D integrated model can be used for the prediction of temperature, fluid flow, stress, and strain distribution in DC cast ingots. (6) The cracking propensity of DC cast ingots can be predicted using the 3D integrated model as well as thermodynamic models. Thus, an ingot cracking index based on the ratio of local stress to local alloy strength was established. Simulation results indicate that cracking propensity increases with increasing casting speed. The composition of the ingots also has a major effect on cracking formation. It was found that copper and zinc increase the cracking propensity of DC cast ingots. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks in DC castings from a current level of 5% down to 2%. This could lead to energy savings

  10. Kinetics of growth of spinel crystals in a borosilicate glass

    SciTech Connect (OSTI)

    Alton, Jesse; Plaisted, Trevor J.; Hrma, Pavel R.

    2002-07-01T23:59:59.000Z

    Three aspects of the kinetics of spinel crystallization in a high-level waste (HLW) glass were studied: (1) the effect of nucleation agents on the number density (ns) of spinel crystals, (2) crystallization kinetics in a crushed glass, and (3) crystallization kinetics in a glass preheated at T > TL (liquidus temperature). In glass lacking in nucleation agents, ns was a strong function of temperature. In glasses with noble metals (Rh, Ru, Pd, and Pt), ns increased by up to four orders of magnitude and was nearly independent of temperature. The kinetics of spinel crystallization in crushed glass lacking nucleation agents was dominated by surface crystallization and was described by the Kolmogorov-Johnson-Mehl-Avrami (KJMA) equation with the Avrami exponent n {at} 0.5. For application to HLW glass melter processing, it was necessary to preheat glass at T > TL to eliminate the impact of temperature history and surface crystallization on crystal nucleation and growth. In the temperature range of glass processing, crystals descend under gravity when they reach a critical size. Below this critical size, crystallization kinetics is described by the KJMA equation and above the critical size by the Hixson-Crowell equation. At low temperatures, at which glass viscosity is high and diffusion is slow, the KJMA equation represents crystal growth from nucleation to equilibrium. As ns increases, the temperature interval of the transition from the KJMA to Hixson-Crowell regime shifts to a higher temperature.

  11. Kinetics of growth of spinel crystals in a borosilicate glass

    SciTech Connect (OSTI)

    Alton, Jesse; Plaisted, Trevor J.; Hrma, Pavel R.

    2002-08-08T23:59:59.000Z

    Three aspects of the kinetics of spinel crystallization in a high-level waste (HLW) glass were studied: (1) the effect of nucleation agents on the number density (ns) of spinel crystals, (2) crystallization kinetics in a crushed glass, and (3) crystallization kinetics in a glass preheated at T>TL (liquidus temperature). In glass lacking in nucleation agens, ns was a strong function of temperature. In glasses with noble metals (Rh, Ru, Pd, and Pt), ns increased by up to four orders of magnitude and was nearly independent of temperature. The kinetics of spinel crystallization in crushed glass lacking nucleation agents was dominated by surface crystallization and was described by the Kolmogorov-Johnson-Mehl-Avrami (KJMA) equation with the Avrami exponent n~0.5. For application to HLW glass melter processing, it was necessary to preheat glass at T>TL to eliminate the impact of temperature history and surface crystallization on crystal nucleation and growth. In the temperature range of glass processing, crystals descend under gravity when they reach a critical size. Below this critical size, crystallization kinetics is described by the KJMA equation and above the critical size by the Hixson-Crowell equation. At low temperatures, at which glass viscosity is high and diffusion is slow, the KJMA equation represents crystal growth from nucleation to equilibrium. As ns increases, the temperature interval of the transition from the KJMA to Hisxon-Crowell regime shifts to a higher temperature.

  12. Present status and future prospects of electro-magnetic casting for silicon solar cells

    SciTech Connect (OSTI)

    Kaneko, Kyojiro; Kawamura, Ritsuo; Misawa, Teruoki [Sumitomo SiTiX Corp., Amagasaki, Hyogo (Japan). Research and Development Center

    1994-12-31T23:59:59.000Z

    The development research of Electro-Magnetic Casting (EMC) for silicon crystal manufacturing technology has been carried out for years with the purpose of providing low cost multicrystalline silicon substrate for solar cells. The EMC technology is a new concept, in which electromagnetic force is utilized to suspend molten metal without contact to crucible wall for melting and solidification of silicon material. At present, the research has been carried out for the development of casting technique with an ingot size of 22 x 22 cm{sup 2} cross section, and the furnace construction for producing a 35 x 35 cm{sup 2} cross sectioned ingot has been begun. Solar cell conversion efficiencies using EMC ingot crystals are ranging from 13--14% at the present, and the quality of EMC material reaches within that of conventional mold casting material. By the improvements of higher casting speed, higher material quality and larger ingot size at the EMC technology, it is expected that a new casting technique for lower cost ingot production will be realized. The paper describes the features of EMC technology, the silicon EMC furnace, crystalline properties of EMC ingots, electric power consumption of EMC, and cost comparison of the EMC and Czychralski pulling methods.

  13. Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

    SciTech Connect (OSTI)

    David Schwam

    2012-12-15T23:59:59.000Z

    This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

  14. Thermal transport properties of grey cast irons

    SciTech Connect (OSTI)

    Hecht, R.L. [Ford Motor Co., Dearborn, MI (United States). Ford Research Lab.; Dinwiddie, R.B.; Porter, W.D.; Wang, Hsin [Oak Ridge National Lab., TN (United States)

    1996-10-01T23:59:59.000Z

    Thermal diffusivity and thermal conductivity of grey cast iron have been measured as a function of graphite flake morphology, chemical composition, and position in a finished brake rotor. Cast iron samples used for this investigation were cut from ``step block`` castings designed to produce iron with different graphite flake morphologies resulting from different cooling rates. Samples were also machined from prototype alloys and from production brake rotors representing a variation in foundry practice. Thermal diffusivity was measured at room and elevated temperatures via the flash technique. Heat capacity of selected samples was measured with differential scanning calorimetry, and these results were used to calculate the thermal conductivity. Microstructure of the various cast iron samples was quantified by standard metallography and image analysis, and the chemical compositions were determined by optical emission spectroscopy.

  15. AcademiCast Transcript Texas Tech University

    E-Print Network [OSTI]

    Rock, Chris

    West Texas' quail population. The region's quail numbers plummeted in 2010 in West Texas and western Oklahoma. So far, scientists have found lead, mercuryAcademiCast Transcript Texas Tech University August 30, 2013 Pierce

  16. Industrial motivations: Conceptual Automotive Styling Tools (CAST)

    E-Print Network [OSTI]

    Toronto, University of

    Industrial motivations: Conceptual Automotive Styling Tools (CAST) Karan Singh #12;Conceptual. · What makes automotive design unique. · Existing modeling trends. · A proposed workflow for conceptual automotive design. #12;Conceptual design desirables · Abstraction from underlying surface math. · Invite

  17. Supplemental Immobilization of Hanford Low-Activity Waste: Cast Stone Screening Tests

    SciTech Connect (OSTI)

    Westsik, Joseph H.; Piepel, Gregory F.; Lindberg, Michael J.; Heasler, Patrick G.; Mercier, Theresa M.; Russell, Renee L.; Cozzi, Alex; Daniel, William E.; Eibling, Russell E.; Hansen, E. K.; Reigel, Marissa M.; Swanberg, David J.

    2013-09-30T23:59:59.000Z

    More than 56 million gallons of radioactive and hazardous waste are stored in 177 underground storage tanks at the U.S. Department of Energy’s (DOE’s) Hanford Site in southeastern Washington State. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the wastes and immobilize them in a glass waste form. The WTP includes a pretreatment facility to separate the wastes into a small volume of high-level waste (HLW) containing most of the radioactivity and a larger volume of low-activity waste (LAW) containing most of the nonradioactive chemicals. The HLW will be converted to glass in the HLW vitrification facility for ultimate disposal at an offsite federal repository. At least a portion (~35%) of the LAW will be converted to glass in the LAW vitrification facility and will be disposed of onsite at the Integrated Disposal Facility (IDF). The pretreatment and HLW vitrification facilities will have the capacity to treat and immobilize the wastes destined for each facility. However, a second LAW immobilization facility will be needed for the expected volume of LAW requiring immobilization. A cementitious waste form known as Cast Stone is being considered to provide the required additional LAW immobilization capacity. The Cast Stone waste form must be acceptable for disposal in the IDF. The Cast Stone waste form and immobilization process must be tested to demonstrate that the final Cast Stone waste form can comply with the waste acceptance criteria for the disposal facility and that the immobilization processes can be controlled to consistently provide an acceptable waste form product. Further, the waste form must be tested to provide the technical basis for understanding the long-term performance of the waste form in the disposal environment. These waste form performance data are needed to support risk assessment and performance assessment (PA) analyses of the long-term environmental impact of the waste disposal in the IDF. The PA is needed to satisfy both Washington State IDF Permit and DOE Order requirements. Cast Stone has been selected for solidification of radioactive wastes including WTP aqueous secondary wastes treated at the Effluent Treatment Facility (ETF) at Hanford. A similar waste form called Saltstone is used at the Savannah River Site (SRS) to solidify its LAW tank wastes.

  18. Low Background Micromegas in CAST

    E-Print Network [OSTI]

    J. G. Garza; S. Aune; D. Calvet; J. F. Castel; F. E. Christensen; T. Dafni; M. Davenport; T. Decker; E. Ferrer-Ribas; J. Galán; J. A. García; I. Giomataris; R. M. Hill; F. J. Iguaz; I. G. Irastorza; A. C. Jakobsen; D. Jourde; H. Mirallas; I. Ortega; T. Papaevangelou; M. J. Pivovaroff; J. Ruz; A. Tomás; T. Vafeiadis; J. K. Vogel

    2015-03-17T23:59:59.000Z

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as the strategies to further reduce the background level. Finally, we will describe the R&D paths to achieve sub-keV energy thresholds, which could broaden the physics case of axion helioscopes.

  19. Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking

    SciTech Connect (OSTI)

    Das, S.K.; Ningileri, S.; Long, Z.; Saito, K.; Khraisheh, M.; Hassan, M.H.; Kuwana, K.; Han, Q.; Viswanathan, S.; Sabau, A.S.; Clark, J.; Hyrn, J. (ANL)

    2006-08-15T23:59:59.000Z

    Approximately 68% of the aluminum produced in the United States is first cast into ingots prior to further processing into sheet, plate, extrusions, or foil. The direct chill (DC) semi-continuous casting process has been the mainstay of the aluminum industry for the production of ingots due largely to its robust nature and relative simplicity. Though the basic process of DC casting is in principle straightforward, the interaction of process parameters with heat extraction, microstructural evolution, and development of solidification stresses is too complex to analyze by intuition or practical experience. One issue in DC casting is the formation of stress cracks [1-15]. In particular, the move toward larger ingot cross-sections, the use of higher casting speeds, and an ever-increasing array of mold technologies have increased industry efficiencies but have made it more difficult to predict the occurrence of stress crack defects. The Aluminum Industry Technology Roadmap [16] has recognized the challenges inherent in the DC casting process and the control of stress cracks and selected the development of 'fundamental information on solidification of alloys to predict microstructure, surface properties, and stresses and strains' as a high-priority research need, and the 'lack of understanding of mechanisms of cracking as a function of alloy' and 'insufficient understanding of the aluminum solidification process', which is 'difficult to model', as technology barriers in aluminum casting processes. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks from the current level of 5% to 2%. Decreasing stress crack incidence is important for improving product quality and consistency as well as for saving resources and energy, since considerable amounts of cast metal could be saved by eliminating ingot cracking, by reducing the scalping thickness of the ingot before rolling, and by eliminating butt sawing. Full-scale industrial implementation of the results of the proposed research would lead to energy savings in excess of 6 trillion Btu by the year 2020. The research undertaken in this project aimed to achieve this objective by a collaboration of industry, university, and national laboratory personnel through Secat, Inc., a consortium of aluminum companies. During the four-year project, the industrial partners and the research team met in 16 quarterly meetings to discuss research results and research direction. The industrial partners provided guidance, facilities, and experience to the research team. The research team went to two industrial plants to measure temperature distributions in commercial 60,000-lb DC casting ingot production. The project focused on the development of a fundamental understanding of ingot cracking and detailed models of thermal conditions, solidification, microstructural evolution, and stress development during the initial transient in DC castings of the aluminum alloys 3004 and 5182. The microstructure of the DC casting ingots was systematically characterized. Carefully designed experiments were carried out at the national laboratory and university facilities as well as at the industrial locations using the industrial production facilities. The advanced computational capabilities of the national laboratories were used for thermodynamic and kinetic simulations of phase transformation, heat transfer and fluid flow, solidification, and stress-strain evolution during DC casting. The achievements of the project are the following: (1) Identified the nature of crack formation during DC casting; (2) Developed a novel method for determining the mechanical properties of an alloy at the nonequilibrium mushy zone of the alloy; (3) Measured heat transfer coefficients (HTCs) between the solidifying ingot and the cooling water jet; (4) Determined the material constitutive model at high temperatures; and (5) Developed computational capabilities for the simulation of cracking formation in DC casting ingot. The models and the database de

  20. Method of bonding metals to ceramics

    DOE Patents [OSTI]

    Maroni, V.A.

    1991-04-23T23:59:59.000Z

    A ceramic or glass having a thin layer of silver, gold or alloys thereof at the surface thereof is disclosed. A first metal is bonded to the thin layer and a second metal is bonded to the first metal. The first metal is selected from the class consisting of In, Ga, Sn, Bi, Zn, Cd, Pb, Tl and alloys thereof, and the second metal is selected from the class consisting of Cu, Al, Pb, Au and alloys thereof. 3 figures.

  1. Diamond turning of glass

    SciTech Connect (OSTI)

    Blackley, W.S.; Scattergood, R.O.

    1988-12-01T23:59:59.000Z

    A new research initiative will be undertaken to investigate the critical cutting depth concepts for single point diamond turning of brittle, amorphous materials. Inorganic glasses and a brittle, thermoset polymer (organic glass) are the principal candidate materials. Interrupted cutting tests similar to those done in earlier research are Ge and Si crystals will be made to obtain critical depth values as a function of machining parameters. The results will provide systematic data with which to assess machining performance on glasses and amorphous materials

  2. ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdfBreaking of BlytheDepartment of Energy IRS Issuesof the U.S.Profile:Program |

  3. Manufacturers Saving with Lost Foam Metal Casting | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment ofLetterEconomyDr.Energy UniversityOversight

  4. Enhanced Resonance Inspection for Light Metal Castings | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't Your Destiny:RevisedAdvisoryStandard |inHVACEnforcementEngagingVehicle TechnologiesEnergy

  5. NDE 701: Enhanced Resonance Inspection for Light Metal Castings |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn'tOrigin of Contamination in Many Devils Wash, Shiprock, NewThis paper hasNC-1-BNational

  6. ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009 TheBeyond

  7. ITP Metal Casting: Energy Use in Selected Metalcasting Facilities - 2003 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(Fact Sheet), GeothermalGridHYDROGENDDepartmentSeptember 20092009

  8. Reliability Tools for Resonance Inspection of Light Metal Castings |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn'tOrigin of ContaminationHubs+18,new2004_v1.3_5.0.zipFlorida4Visitors Chapter 5.1 (March

  9. Rare Earth Phosphate Glass and Glass-Ceramic Proton Conductors

    E-Print Network [OSTI]

    De Jonghe, Lutgard C.

    2010-01-01T23:59:59.000Z

    300-500°C. Doping rare earth phosphate glasses with Ce, andRare Earth Phosphate Glass and Glass-Ceramic Protonconductivity of alkaline-earth doped rare earth phosphate

  10. Methods and apparatuses for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    DOE Patents [OSTI]

    Stoddard, Nathan G. (Gettysburg, PA)

    2011-11-01T23:59:59.000Z

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  11. Methods and apparatus for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    DOE Patents [OSTI]

    Stoddard, Nathan G

    2014-01-14T23:59:59.000Z

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  12. Microstructure of thin-wall ductile iron castings

    SciTech Connect (OSTI)

    Dogan, Omer N.; Schrems, Karol K.; Hawk, Jeffrey A.; Druschitz, A.P. (Intermet Corp., Lynchburg, VA)

    2001-10-01T23:59:59.000Z

    The automotive industry is seeking to replace current car parts made of aluminum and iron castings with thin wall (down to 2 mm) iron castings to reduce the cost and weight of automobiles. The mechanical properties of thin wall ductile iron castings are affected strongly by the thickness of the castings. The thinner castings cool at a faster rate, and microstructural features that form during solidification, and subsequently, transform in the solid state, are strongly dependent on a geometrical parameter related to the ratio of surface area-to-volume of the casting. As this ratio becomes larger, castings cool faster. As a result, the nodule count on the observation plane of the specimens increases dramatically (>2000 nodules/mm2 in most specimens), i.e. as the thickness of castings decreases. Also, the matrix of the thin walled ductile iron castings becomes more ferritic as the ratio of surface area-to-volume decreases.

  13. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    SciTech Connect (OSTI)

    Sabau, Adrian S [ORNL

    2005-09-01T23:59:59.000Z

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to deliver to industry a computer program in which all three systems are coupled for determining the dimensions of the wax pattern, the shell mold, and casting in a sequential but coupled manner.

  14. Nonintrusive sensing and control for intelligent processing and design of castings

    SciTech Connect (OSTI)

    Kunerth, D.C.; Gray, J.

    1995-11-01T23:59:59.000Z

    Two technologies, laser ultrasonics (LUT) for detecting inclusions in liquid metals and x-ray stereography (XS) for detecting and locating porosity and inclusions in castings, were evaluated. LUT is a relatively new technology that has the potential to operate in the harsh environment of metal melting, without melt contamination, because of its noncontacting nature. It was shown that LUT can detect and monitor inclusions in liquid metal, but limitations exist that restrict its implementation as well as minimize the advantage gained from its noncontacting nature. In many applications it is acceptable for castings to have a limited amount of inclusions or porosity if these are not in a critical location. XS can determine the physical location of defects and, when integrated into a real-time radiographic system, is useful for quickly evaluating the quality of castings prior to adding value via finish steps. It was demonstrated that XS can achieve a location accuracy of 0.2 mm relative to a part surface and can be configured as an inexpensive add-on to existing real-time systems.

  15. Sealing glasses for titanium and titanium alloys

    DOE Patents [OSTI]

    Brow, Richard K. (Albuquerque, NM); McCollister, Howard L. (Albuquerque, NM); Phifer, Carol C. (Albuquerque, NM); Day, Delbert E. (Rolla, MO)

    1997-01-01T23:59:59.000Z

    Barium lanthanoborate sealing-glass compositions are provided comprising various combinations (in terms of mole-%) of boron oxide (B.sub.2 O.sub.3), barium oxide (BaO), lanthanum oxide (La.sub.2 O.sub.3), and at least one other oxide selected from the group consisting of aluminum oxide (Al.sub.2 O.sub.3), calcium oxide (CaO), lithium oxide (Li.sub.2 O), sodium oxide (Na.sub.2 O), silicon dioxide (SiO.sub.2), or titanium dioxide (TiO.sub.2). These sealing-glass compositions are useful for forming hermetic glass-to-metal seals with titanium and titanium alloys having an improved aqueous durability and favorable sealing characteristics. Examples of the sealing-glass compositions are provided having coefficients of thermal expansion about that of titanium or titanium alloys, and with sealing temperatures less than about 900.degree. C., and generally about 700.degree.-800.degree. C. The barium lanthanoborate sealing-glass compositions are useful for components and devices requiring prolonged exposure to moisture or water, and for implanted biomedical devices (e.g. batteries, pacemakers, defibrillators, pumps).

  16. Sealing glasses for titanium and titanium alloys

    DOE Patents [OSTI]

    Brow, R.K.; McCollister, H.L.; Phifer, C.C.; Day, D.E.

    1997-07-15T23:59:59.000Z

    Barium lanthanoborate sealing-glass compositions are provided comprising various combinations (in terms of mole-%) of boron oxide (B{sub 2}O{sub 3}), barium oxide (BaO), lanthanum oxide (La{sub 2}O{sub 3}), and at least one other oxide selected from the group consisting of aluminum oxide (Al{sub 2}O{sub 3}), calcium oxide (CaO), lithium oxide (Li{sub 2}O), sodium oxide (Na{sub 2}O), silicon dioxide (SiO{sub 2}), or titanium dioxide (TiO{sub 2}). These sealing-glass compositions are useful for forming hermetic glass-to-metal seals with titanium and titanium alloys having an improved aqueous durability and favorable sealing characteristics. Examples of the sealing-glass compositions are provided having coefficients of thermal expansion about that of titanium or titanium alloys, and with sealing temperatures less than about 900 C, and generally about 700--800 C. The barium lanthanoborate sealing-glass compositions are useful for components and devices requiring prolonged exposure to moisture or water, and for implanted biomedical devices (e.g. batteries, pacemakers, defibrillators, pumps). 1 fig.

  17. Mechanistic interpretation of glass reaction: Input to kinetic model development

    SciTech Connect (OSTI)

    Bates, J.K.; Ebert, W.L. [Argonne National Lab., IL (USA); Bradley, J.P. [McCrone Associates, Inc., Westmont, IL (USA); Bourcier, W.L. [Lawrence Livermore National Lab., CA (USA)

    1991-05-01T23:59:59.000Z

    Actinide-doped SRL 165 type glass was reacted in J-13 groundwater at 90{degree}C for times up to 278 days. The reaction was characterized by both solution and solid analyses. The glass was seen to react nonstoichiometrically with preferred leaching of alkali metals and boron. High resolution electron microscopy revealed the formation of a complex layer structure which became separated from the underlying glass as the reaction progressed. The formation of the layer and its effect on continued glass reaction are discussed with respect to the current model for glass reaction used in the EQ3/6 computer simulation. It is concluded that the layer formed after 278 days is not protective and may eventually become fractured and generate particulates that may be transported by liquid water. 5 refs., 5 figs. , 3 tabs.

  18. Mechanistic interpretation of glass reaction: Input to kinetic model development

    SciTech Connect (OSTI)

    Bates, J.K.; Ebert, W.L. [Argonne National Lab., IL (USA); Bradley, J.P. [McCrone Associates, Inc., Westmont, IL (USA); Bourcier, W.L. [Lawrence Livermore National Lab., CA (USA)

    1991-05-01T23:59:59.000Z

    Actinide-doped SRL 165 type glass was reacted in J-13 groundwater at 90{degrees}C for times up to 278 days. The reaction was characterized by both solution and solid analyses. The glass was seen to react nonstoichiometrically with preferred leaching of alkali metals and boron. High resolution electron microscopy revealed the formation of a complex layer structure which became separated from the underlying glass as the reaction progressed. The formation of the layer and its effect on continued glass reaction are discussed with respect to the current model for glass reaction used in the EQ3/6 computer simulation. It is concluded that the layer formed after 278 days is not protective and may eventually become fractured and generate particulates that may be transported by liquid water. 5 refs., 6 figs., 3 tabs.

  19. Energy Saving Melting and Revert Reduction Technology (Energy SMARRT): Manufacturing Advanced Engineered Components Using Lost Foam Casting Technology

    SciTech Connect (OSTI)

    Harry Littleton; John Griffin

    2011-07-31T23:59:59.000Z

    This project was a subtask of Energy Saving Melting and Revert Reduction Technology (�¢����Energy SMARRT�¢���) Program. Through this project, technologies, such as computer modeling, pattern quality control, casting quality control and marketing tools, were developed to advance the Lost Foam Casting process application and provide greater energy savings. These technologies have improved (1) production efficiency, (2) mechanical properties, and (3) marketability of lost foam castings. All three reduce energy consumption in the metals casting industry. This report summarizes the work done on all tasks in the period of January 1, 2004 through June 30, 2011. Current (2011) annual energy saving estimates based on commercial introduction in 2011 and a market penetration of 97% by 2020 is 5.02 trillion BTU�¢����s/year and 6.46 trillion BTU�¢����s/year with 100% market penetration by 2023. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.03 Million Metric Tons of Carbon Equivalent (MM TCE).

  20. Glass former composition and method for immobilizing nuclear waste using the same

    DOE Patents [OSTI]

    Cadoff, Laurence H. (Wilkins Township, Allegheny County, PA); Smith-Magowan, David B. (Washington, DC)

    1988-01-01T23:59:59.000Z

    An alkoxide glass former composition has silica-containing constituents present as solid particulates of a particle size of 0.1 to 0.7 micrometers in diameter in a liquid carrier phase substantially free of dissolved silica. The glass former slurry is resistant to coagulation and may contain other glass former metal constituents. The immobilization of nuclear waste employs the described glass former by heating the same to reduce the volume, mixing the same with the waste, and melting the resultant mixture to encapsulate the waste in the resultant glass.

  1. Hermetic fiber optic-to-metal connection technique

    DOE Patents [OSTI]

    Kramer, Daniel P. (Centerville, OH)

    1992-09-01T23:59:59.000Z

    A glass-to-glass hermetic sealing technique is disclosed which can be used to splice lengths of glass fibers together. A solid glass preform is inserted into the cavity of a metal component which is then heated to melt the glass. An end of an optical fiber is then advanced into the molten glass and the entire structure cooled to solidify the glass in sealing engagement with the optical fiber end and the metal cavity. The surface of the re-solidified glass may be machined for mating engagement with another component to make a spliced fiber optic connection. The resultant structure has a helium leak rate of less than 1.times.10.sup.-8 cm.sup.3 /sec.

  2. Defense HLW Glass Degradation Model

    SciTech Connect (OSTI)

    D. Strachan

    2004-10-20T23:59:59.000Z

    The purpose of this report is to document the development of a model for calculating the release rate for radionuclides and other key elements from high-level radioactive waste (HLW) glasses under exposure conditions relevant to the performance of the repository. Several glass compositions are planned for the repository, some of which have yet to be identified (i.e., glasses from Hanford and Idaho National Engineering and Environmental Laboratory). The mechanism for glass dissolution is the same for these glasses and the glasses yet to be developed for the disposal of DOE wastes. All of these glasses will be of a quality consistent with the glasses used to develop this report.

  3. Metallic coatings on silicon substrates, and methods of forming metallic coatings on silicon substrates

    DOE Patents [OSTI]

    Branagan, Daniel J. (Idaho Falls, ID); Hyde, Timothy A. (Idaho Falls, ID); Fincke, James R. (Los Alamos, NM)

    2008-03-11T23:59:59.000Z

    The invention includes methods of forming a metallic coating on a substrate which contains silicon. A metallic glass layer is formed over a silicon surface of the substrate. The invention includes methods of protecting a silicon substrate. The substrate is provided within a deposition chamber along with a deposition target. Material from the deposition target is deposited over at least a portion of the silicon substrate to form a protective layer or structure which contains metallic glass. The metallic glass comprises iron and one or more of B, Si, P and C. The invention includes structures which have a substrate containing silicon and a metallic layer over the substrate. The metallic layer contains less than or equal to about 2 weight % carbon and has a hardness of at least 9.2 GPa. The metallic layer can have an amorphous microstructure or can be devitrified to have a nanocrystalline microstructure.

  4. Metal Model Mimics Metalloenzymes | Advanced Photon Source

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    New Physics in a Copper-Iridium Compound A Key Target for Diabetes Drugs Molten Metal Solidifies into a New Kind of Glass Organic Polymers Show Sunny Potential A New Family of...

  5. Compound cast product and method for producing a compound cast product

    DOE Patents [OSTI]

    Meyer, Thomas N. (3987 Murray Highlands Cir., Murrysville, PA 15668-1747); Viswanathan, Srinath (1104 Albermarle La., Knoxville, TN 37923)

    2002-09-17T23:59:59.000Z

    A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52). The first and second molten materials (37, 38) are injected into the mold cavity (16) by the injectors (24) acting against the force of gravity. The injectors (24) are positioned such that the first and second molten materials (37, 38) are injected into different areas of the mold cavity (16). The molten materials (37, 38) are allowed to solidify and the resulting compound cast product is removed from the mold cavity (16).

  6. Glass, Brian 1 BRIAN DANIEL GLASS, M.A.

    E-Print Network [OSTI]

    Maddox, W. Todd

    Glass, Brian 1 BRIAN DANIEL GLASS, M.A. University Department of Psychology, A8000 The University of Texas at Austin Austin, TX 78712 (512) 232-2883 e-mail: glass@mail.utexas.edu EDUCATION 2006 ­ Cognitive include: Designing and constructing experiments, statistical #12;Glass, Brian 2 analysis, manuscript

  7. Glass, Brian 1 BRIAN DANIEL GLASS, M.A.

    E-Print Network [OSTI]

    Maddox, W. Todd

    Glass, Brian 1 BRIAN DANIEL GLASS, M.A. University Department of Psychology, A8000 The University Making, The University of Texas at Austin #12;Glass, Brian 2 Duties include: Designing and constructing, constructing, and running experiments, statistical analysis. JOURNAL PUBLICATIONS Glass, B. D., Chotibut, T

  8. Glass, Brian 1 BRIAN DANIEL GLASS, M.A.

    E-Print Network [OSTI]

    Maddox, W. Todd

    Glass, Brian 1 BRIAN DANIEL GLASS, M.A. University Department of Psychology, A8000 The University of Categorization and Decision Making, The University of Texas at Austin #12;Glass, Brian 2 Duties include: Programming, constructing, and running experiments, statistical analysis. JOURNAL PUBLICATIONS Glass, B. D

  9. Search for solar chameleons and relic axions with CAST

    E-Print Network [OSTI]

    Cantatore, G; Zioutas, K

    2015-01-01T23:59:59.000Z

    New CAST research proposal covering the period 2015-2018 detailing motivations and novel techniques to search for solar Chameleons and new searches for relic Axions with the CAST dipole magnet

  10. aqueous tape casting: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    K; Zioutas, Konstantin; 10.1103PhysRevLett.94.121301 2005-01-01 397 The CERN Axion Solar Telescope (CAST): status and prospects Astrophysics (arXiv) Summary: The CAST...

  11. aged cast stainless: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    K; Zioutas, Konstantin; 10.1103PhysRevLett.94.121301 2005-01-01 339 The CERN Axion Solar Telescope (CAST): status and prospects Astrophysics (arXiv) Summary: The CAST...

  12. Magnesium Replacement of Aluminum Cast Components in a Production...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Replacement of Aluminum Cast Components in a Production V6 Engine to Effect Cost-Effective Mass Reduction Magnesium Replacement of Aluminum Cast Components in a Production V6...

  13. Solidification of Aluminum Alloys Edited by TMS (The Minerals, Metals & Materials Society), 2004

    E-Print Network [OSTI]

    Zabaras, Nicholas J.

    Solidification of Aluminum Alloys Edited by TMS (The Minerals, Metals & Materials Society), 2004 Modeling the Effects of Mold Topography on Aluminum Cast Surfaces Lijian Tan1 , Nicholas Zabaras1 1 14853, USA Keywords: Aluminum Solidification; Mold topography; Cast Surfaces Abstract The air

  14. Baseline LAW Glass Formulation Testing

    SciTech Connect (OSTI)

    Kruger, Albert A. [USDOE Office of River Protection, Richland, WA (United States); Mooers, Cavin [The Catholic University of America, Washington, DC (United States). Vitreous State Lab.; Bazemore, Gina [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Pegg, Ian L. [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Hight, Kenneth [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Lai, Shan Tao [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Buechele, Andrew [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Rielley, Elizabeth [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Gan, Hao [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Muller, Isabelle S. [The Catholic University of America, Washington, DC (United States). Vitreous State Lab; Cecil, Richard [The Catholic University of America, Washington, DC (United States). Vitreous State Lab

    2013-06-13T23:59:59.000Z

    The major objective of the baseline glass formulation work was to develop and select glass formulations that are compliant with contractual and processing requirements for each of the LAW waste streams. Other objectives of the work included preparation and characterization of glasses with respect to the properties of interest, optimization of sulfate loading in the glasses, evaluation of ability to achieve waste loading limits, testing to demonstrate compatibility of glass melts with melter materials of construction, development of glass formulations to support ILAW qualification activities, and identification of glass formulation issues with respect to contract specifications and processing requirements.

  15. Gelcasting Alumina Cores for Investment Casting

    SciTech Connect (OSTI)

    Janney, M A; Klug, F J

    2001-01-01T23:59:59.000Z

    General Electric currently uses silica investment casting cores for making superalloy turbine blades. The silica core technology does not provide the degree of dimensional control needed for advanced turbine system manufacture. The sum of the various process variables in silica core manufacturing produces cores that have more variability than is allowed for in advanced, power-generation gas turbine airfoils.

  16. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect (OSTI)

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01T23:59:59.000Z

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  17. Continuous Casting Consortium Report to POSCO

    E-Print Network [OSTI]

    Thomas, Brian G.

    in Fig. 2, the gas fuel (such as propane C3H8) and oxygen leaving the torch combust into a high of the heat is transported away through radiation and advection with the combustion gas and the rest- 1 - Continuous Casting Consortium Report to POSCO Modeling Steel Slab Heat Transfer During

  18. Synthesis and casting of a lithium-bismuth compound for an ion-replacement electrorefiner.

    SciTech Connect (OSTI)

    McDeavitt, S. M.

    1998-11-23T23:59:59.000Z

    The intermetallic compound Li{sub 3}Bi played an integral part in the demonstration of an ion replacement electrorefining method developed at Argonne National Laboratory. The Li{sub 3}Bi compound was generated in a tilt-pour casting furnace using high-purity lithium and bismuth metals as the initial charge. At first, small-scale ({approximately}20 g) experiments were conducted to determine the materials synthesis parameters. In the end, four larger-scale castings (500 g to 1250 g) were completed in a tantalum crucible. The metals were heated slowly to melt the charge, and the formation reaction proceeded vigorously above the melting point of bismuth ({approximately}270 C). For the large-scale melts, the furnace power was temporarily turned off at this point. After several minutes, the tantalum crucible stopped glowing, and the furnace power was turned on. The temperature was then increased to {approximately}1200 C to melt and homogenize the compound, and liquid Li{sub 3}Bi was cast into cold stainless steel molds. Approximately 3.7 kg of Li{sub 3}Bi was generated by this method.

  19. DWPF GLASS BEADS AND GLASS FRIT TRANSPORT DEMONSTRATION

    SciTech Connect (OSTI)

    Adamson, D; Bradley Pickenheim, B

    2008-11-24T23:59:59.000Z

    DWPF is considering replacing irregularly shaped glass frit with spherical glass beads in the Slurry Mix Evaporator (SME) process to decrease the yield stress of the melter feed (a non-Newtonian Bingham Plastic). Pilot-scale testing was conducted on spherical glass beads and glass frit to determine how well the glass beads would transfer when compared to the glass frit. Process Engineering Development designed and constructed the test apparatus to aid in the understanding and impacts that spherical glass beads may have on the existing DWPF Frit Transfer System. Testing was conducted to determine if the lines would plug with the glass beads and the glass frit slurry and what is required to unplug the lines. The flow loop consisted of vertical and horizontal runs of clear PVC piping, similar in geometry to the existing system. Two different batches of glass slurry were tested: a batch of 50 wt% spherical glass beads and a batch of 50 wt% glass frit in process water. No chemicals such as formic acid was used in slurry, only water and glass formers. The glass beads used for this testing were commercially available borosilicate glass of mesh size -100+200. The glass frit was Frit 418 obtained from DWPF and is nominally -45+200 mesh. The spherical glass beads did not have a negative impact on the frit transfer system. The transferring of the spherical glass beads was much easier than the glass frit. It was difficult to create a plug with glass bead slurry in the pilot transfer system. When a small plug occurred from setting overnight with the spherical glass beads, the plug was easy to displace using only the pump. In the case of creating a man made plug in a vertical line, by filling the line with spherical glass beads and allowing the slurry to settle for days, the plug was easy to remove by using flush water. The glass frit proved to be much more difficult to transfer when compared to the spherical glass beads. The glass frit impacted the transfer system to the point that the test apparatus had to be disassembled to dislodge the plugs created in the system.

  20. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    SciTech Connect (OSTI)

    Weiss, David C. [Eck Industreis, Inc.] [Eck Industreis, Inc.; Gegal, Gerald A.

    2014-04-15T23:59:59.000Z

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  1. The Seduction of the Glass Box

    E-Print Network [OSTI]

    Ackerly, Katie

    2013-01-01T23:59:59.000Z

    Visual, and Spatial Effects of Glass, New York: PrincetonBauten, Perspektiven (Glass Architects: Concepts, Buildings,Taking a Second Look: Glass Pavilion at Broadfield House in

  2. Glass blowing on a wafer level

    E-Print Network [OSTI]

    Eklund, E. Jesper; Shkel, Andrei M.

    2007-01-01T23:59:59.000Z

    E. Shelby, Introduction to Glass Science and Technology. :Properties of Corning Glasses [Online]. Available: http://1981. [15] R. H. Doremus, Glass Science. New York: Wiley,

  3. Metallic coating of microspheres

    SciTech Connect (OSTI)

    Meyer, S.F.

    1980-08-15T23:59:59.000Z

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates.

  4. Magnesium-phosphate-glass cements with ceramic-type properties

    DOE Patents [OSTI]

    Sugama, T.; Kukacka, L.E.

    1982-09-23T23:59:59.000Z

    Rapid setting magnesium phosphate (Mg glass) cementitious materials consisting of magnesium phosphate cement paste, polyborax and water-saturated aggregate, exhibits rapid setting and high early strength characteristics. The magnesium glass cement is prepared from a cation-leachable powder and a bivalent metallic ion-accepting liquid such as an aqueous solution of diammonium phosphate and ammonium polyphosphate. The cation-leachable powder includes a mixture of two different magnesium oxide powders processed and sized differently which when mixed with the bivalent metallic ion-accepting liquid provides the magnesium glass cement consisting primarily of magnesium ortho phosphate tetrahydrate, with magnesium hydroxide and magnesium ammonium phosphate hexahydrate also present. The polyborax serves as a set-retarder. The resulting magnesium mono- and polyphosphate cements are particularly suitable for use as a cementing matrix in rapid repair systems for deteriorated concrete structures as well as construction materials and surface coatings for fireproof structures.

  5. Magnesium phosphate glass cements with ceramic-type properties

    DOE Patents [OSTI]

    Sugama, Toshifumi (Mastic Beach, NY); Kukacka, Lawrence E. (Port Jefferson, NY)

    1984-03-13T23:59:59.000Z

    Rapid setting magnesium phosphate (Mg glass) cementitious materials consisting of magnesium phosphate cement paste, polyborax and water-saturated aggregate exhibiting rapid setting and high early strength characteristics. The magnesium glass cement is prepared from a cation-leachable powder and a bivalent metallic ion-accepting liquid such as an aqueous solution of diammonium phosphate and ammonium polyphosphate. The cation-leachable powder includes a mixture of two different magnesium oxide powders processed and sized differently which when mixed with the bivalent metallic ion-accepting liquid provides the magnesium glass cement consisting primarily of magnesium ortho phosphate tetrahydrate, with magnesium hydroxide and magnesium ammonium phosphate hexahydrate also present. The polyborax serves as a set-retarder. The resulting magnesium mono- and polyphosphate cements are particularly suitable for use as a cementing matrix in rapid repair systems for deteriorated concrete structures as well as construction materials and surface coatings for fireproof structures.

  6. Solar axion search with the CAST experiment

    E-Print Network [OSTI]

    CAST Collaboration; E. Arik; S. Aune; D. Autiero; K. Barth; A. Belov; B. Beltrán; S. Borghi; F. S. Boydag; H. Bräuninger; G. Cantatore; J. M. Carmona; S. A. Cetin; J. I. Collar; T. Dafni; M. Davenport; L. Di Lella; O. B. Dogan; C. Eleftheriadis; N. Elias; G. Fanourakis; E. Ferrer-Ribas; H. Fischer; J. Franz; J. Galán; E. Gazis; T. Geralis; I. Giomataris; S. Gninenko; H. Gómez; M. Hasinoff; F. H. Heinsius; I. Hikmet; D. H. H. Hoffmann; I. G. Irastorza; J. Jacoby; K. Jakov?i?; D. Kang; T. Karageorgopoulou; M. Karuza; K. Königsmann; R. Kotthaus; M. Kr?mar; K. Kousouris; M. Kuster; B. Laki?; C. Lasseur; A. Liolios; A. Ljubi?i?; V. Lozza; G. Lutz; G. Luzón; D. Miller; J. Morales; T. Niinikoski; A. Nordt; A. Ortiz; T. Papaevangelou; M. J. Pivovaroff; A. Placci; G. Raiteri; G. Raffelt; H. Riege; A. Rodríguez; J. Ruz; I. Savvidis; Y. Semertzidis; P. Serpico; S. K. Solanki; R. Soufli; L. Stewart; M. Tsagri; K. van Bibber; J5D. Villar; J. Vogel; L. Walckiers; K. Zioutas

    2008-10-10T23:59:59.000Z

    The CAST (CERN Axion Solar Telescope) experiment is searching for solar axions by their conversion into photons inside the magnet pipe of an LHC dipole. The analysis of the data recorded during the first phase of the experiment with vacuum in the magnet pipes has resulted in the most restrictive experimental limit on the coupling constant of axions to photons. In the second phase, CAST is operating with a buffer gas inside the magnet pipes in order to extent the sensitivity of the experiment to higher axion masses. We will present the first results on the $^{4}{\\rm He}$ data taking as well as the system upgrades that have been operated in the last year in order to adapt the experiment for the $^{3}{\\rm He}$ data taking. Expected sensitivities on the coupling constant of axions to photons will be given for the recent $^{3}{\\rm He}$ run just started in March 2008.

  7. Phase Transformation in Cast Superaustenitic Stainless Steels

    SciTech Connect (OSTI)

    Nathaniel Steven Lee Phillips

    2006-12-12T23:59:59.000Z

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  8. Process for slip casting textured tubular structures

    DOE Patents [OSTI]

    Steinlage, Greg A. (West Lafayette, IN); Trumble, Kevin P. (West Lafayette, IN); Bowman, Keith J. (West Lafayette, IN)

    2002-01-01T23:59:59.000Z

    A process for centrifugal slip casting a textured hollow tube. A slip made up of a carrier fluid and a suspended powder is introduced into a porous mold which is rotated at a speed sufficient to create a centrifugal force that forces the slip radially outward toward the inner surface of the mold. The suspended powder, which is formed of particles having large dimensional aspect ratios such as particles of superconductive BSCCO, settles in a textured fashion radially outward toward the mold surface. The carrier fluid of the slip passes by capillary action radially outward around the settled particles and into the absorbent mold. A layer of mold release material is preferably centrifugally slip cast to cover the mold inner surface prior to the introduction of the BSCCO slip, and the mold release layer facilitates removal of the BSCCO greenbody from the mold without fracturing.

  9. A simple monatomic ideal glass former: the glass transition by a first-order phase transition above the melting point

    E-Print Network [OSTI]

    Mĺns Elenius; Tomas Oppelstrup; Mikhail Dzugutov

    2010-04-15T23:59:59.000Z

    A liquid can form under cooling a glassy state either as a result of a continuous slowing down or by a first order polyamorphous phase transition. The second scenario has so far always been observed below the melting point where it interfered with crystalline nucleation. We report the first observation of the liquid-glass transition by a first order phase transition above the melting point. The observation was made in a molecular dynamics simulation of a one-component system with a model metallic pair potential. This is also the first observation of a simple monatomic ideal glass former -- a liquid that avoids crystallization at any cooling rate. Besides its conceptual importance, this result indicates a possibility of existence of metallic ideal glass formers.

  10. Thin Wall Cast Iron: Phase II

    SciTech Connect (OSTI)

    Doru M. Stefanescu

    2005-07-21T23:59:59.000Z

    The development of thin-wall technology allows the designers of energy consuming equipment to select the most appropriate material based on cost/material properties considerations, and not solely on density. The technology developed in this research project will permit the designers working for the automotive industry to make a better informed choice between competing materials and thin wall cast iron, thus decreasing the overall cost of the automobile.

  11. CAST: An Inspiring Axion Helioscope ala Sikivie

    SciTech Connect (OSTI)

    Zioutas, K.; Anastassopoulos, V. [University of Patras, Patras (Greece); Tsagri, M. [University of Patras, Patras (Greece); CERN, 1211 Geneve 23 (Switzerland); Semertzidis, Y. [Brookhaven National Laboratory, Upton, NY (United States); Papaevangelou, T. [IRFU, Centre d'Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

    2010-08-30T23:59:59.000Z

    CAST is a data taking axion helioscope using a recycled LHC test magnet, CERN's detector technology and cryogenics expertise. An imaging X-ray telescope improves substantially the detection sensitivity and axion-ID. Massive axion-like particles of the Kaluza-Klein type were first introduced to explain the paradox of the hot corona, which is even hotter at locations overlying magnetic spots. This is suggesting that the CAST detection principle might be at work there, but being somehow modified and performing better. Remarkably, the density profile of the Sun allows for resonance crossing (m{sub axion}c{sup 2{approx_equal}}h{omega}{sub plasma}), which axion helioscopes are aiming to reach. The restless Sun favours this occasionally even further. Then, such processes can give rise to a chimera of converted axions or the like, making the Sun appear, within known physics, as mysterious and unpredictable as it is. CAST axion limits were used to conclude also for the hidden sector paraphotons. This is then suggestive for novel helioscopes for exotica like paraphotons, chameleons, etc. Pierre Sikivie's pioneering idea was to use a magnetic field as a catalyst to transform particles from the dark sector to ours, and vice versa.

  12. Intrinsic Dosimetry: Elemental Composition Effects on the Thermoluminescence of Commercial Borosilicate Glass

    SciTech Connect (OSTI)

    Richard A. Clark; J. David Robertson; Jon M. Schwantes

    2013-12-01T23:59:59.000Z

    Intrinsic dosimetry is the method of measuring total absorbed dose received by the walls of a container holding radioactive material. By considering this dose in tandem with the physical characteristics of the radioactive material housed within the container, this method can provide enhanced pathway information for interdicted radioactive samples. Thermoluminescence (TL) dosimetry was used to measure ionizing radiation dose effects on stock borosilicate glass. Differences in TL glow curve shape and intensity were observed for glasses from different geographical origins. The different TL signatures strongly correlated with the concentration of alkaline earth metals and the ratio of sodium to the total amount of alkali metal present in the borosilicate glass.

  13. Intrinsic Dosimetry: Elemental Composition Effects on the Thermoluminescence of Commercial Borosilicate Glass

    SciTech Connect (OSTI)

    Clark, Richard A.; Robinson, J. D.; Schwantes, Jon M.

    2013-12-07T23:59:59.000Z

    Intrinsic dosimetry is the method of measuring total absorbed dose received by the walls of a container holding radioactive material. By considering this dose in tandem with the physical characteristics of the radioactive material housed within the container, this method can provide enhanced pathway information for interdicted radioactive samples. Thermoluminescence (TL) dosimetry was used to measure ionizing radiation dose effects on stock borosilicate glass. Differences in TL glow curve shape and intensity were observed for glasses from different geographical origins. The different TL signatures strongly correlated with the concentration of alkaline earth metals and the ratio of sodium to the total amount of alkali metal present in the borosilicate glass.

  14. Method of making metal matrix composites reinforced with ceramic particulates

    DOE Patents [OSTI]

    Cornie, James A. (North Chelmsford, MA); Kattamis, Theodoulos (Watertown, MA); Chambers, Brent V. (Cambridge, MA); Bond, Bruce E. (Bedford, MA); Varela, Raul H. (Canton, MA)

    1989-01-01T23:59:59.000Z

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys.

  15. Method of making metal matrix composites reinforced with ceramic particulates

    DOE Patents [OSTI]

    Cornie, J.A.; Kattamis, T.; Chambers, B.V.; Bond, B.E.; Varela, R.H.

    1989-08-01T23:59:59.000Z

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys. 2 figs.

  16. Glass | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdf Flash2006-52.pdf0.pdfDepartmentCounselGlass Coating Makes Solar Panels MoreGlass

  17. Cast Stone Formulation At Higher Sodium Concentrations

    SciTech Connect (OSTI)

    Fox, K. M.; Roberts, K. A.; Edwards, T. B.

    2014-02-28T23:59:59.000Z

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leachability indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the l

  18. Cast Stone Formulation At Higher Sodium Concentrations

    SciTech Connect (OSTI)

    Fox, K. M.; Roberts, K. A.; Edwards, T. B.

    2013-09-17T23:59:59.000Z

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leach indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the limited

  19. Cast Stone Formulation At Higher Sodium Concentrations

    SciTech Connect (OSTI)

    Fox, K. M.; Edwards, T. A.; Roberts, K. B.

    2013-10-02T23:59:59.000Z

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leach indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the limited

  20. Laboratory Waste Disposal HAZARDOUS GLASS

    E-Print Network [OSTI]

    Sheridan, Jennifer

    Laboratory Waste Disposal HAZARDOUS GLASS Items that could cut or puncture skin or trash- can without any treatment. Hazardous Glass and Plastic: Items that can puncture, cut or scratch if disposed of in normal trash containers. Pasteur pipettes Other pipettes and tips (glass or plastic) Slides and cover

  1. The Color Glass Condensate

    E-Print Network [OSTI]

    F. Gelis; E. Iancu; J. Jalilian-Marian; R. Venugopalan

    2010-02-01T23:59:59.000Z

    We provide a broad overview of the theoretical status and phenomenological applications of the Color Glass Condensate effective field theory describing universal properties of saturated gluons in hadron wavefunctions that are extracted from deeply inelastic scattering and hadron-hadron collision experiments at high energies.

  2. Changes in the Atomic Structure through Glass Transition Observed by X-Ray Scattering

    SciTech Connect (OSTI)

    Egami, Takeshi [ORNL

    2012-01-01T23:59:59.000Z

    The glass transition involves a minor change in the internal energy, and yet the physical and mechanical properties of a glass change dramatically. In order to determine the evolution of the atomic structure through the glass transition, we employed in-situ synchrotron X-ray scattering measurements as a function of temperature on a model material: Zr-Cu-Al metallic glass. We found that the thermal expansion at the atomic level is smaller than the macroscopic thermal expansion, and significantly increases above the glass transition temperature. The observed changes in the pair-distribution function (PDF) are explained in terms of the fluctuations in the local atomic volume and their change through the glass transition.

  3. Microstructural Modification of a Cast Iron by Magnetic Field Processing

    SciTech Connect (OSTI)

    Kenik, Edward A [ORNL; Ludtka, Gail Mackiewicz- [ORNL; Ludtka, Gerard Michael [ORNL; Wilgen, John B [ORNL; Kisner, Roger A [ORNL

    2010-01-01T23:59:59.000Z

    The current study deals with the microstructural modification of a nodular cast iron during solidification under the influence of high magnetic fields (up to 18 tesla).

  4. AMD 405: Improved Automotive Suspension Components Cast with...

    Broader source: Energy.gov (indexed) [DOE]

    to cast as it is sensitive to cooling rate and is susceptible to hot tearing. Stress Corrosion Cracking (SCC) and Heat Treatment Evaluate new, quicker, alternative methods for...

  5. Ultra Large Castings for Lightweight Vehicle Structures ?AMD...

    Energy Savers [EERE]

    DOE Office of Vehicle Technologies "Mega" Merit Review 2008 on February 25, 2008 in Bethesda, Maryland. merit08mccarty6.pdf More Documents & Publications Ultra Large Castings...

  6. Development of Integrated Die Casting Process for Large Thin...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    properties, the high cost of materials, and an increased susceptibility to galvanic corrosion. This project aims to develop an integrated die casting (IDC) process that will...

  7. The Effect of Applied Pressure During Feeding of Critical Cast Aluminum Alloy Components With Particular Reference to Fatigue Resistance

    SciTech Connect (OSTI)

    J.T. Berry; R. Luck; B. Zhang; R.P. Taylor

    2003-06-30T23:59:59.000Z

    the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification time, and its location together with any external pressure that might be applied at the riser.

  8. Apparatus And Method For Producing Single Crystal Metallic Objects

    DOE Patents [OSTI]

    Huang, Shyh-Chin (Latham, NY); Gigliotti, Jr., Michael Francis X. (Scotia, NY); Rutkowski, Stephen Francis (Duanesburg, NY); Petterson, Roger John (Fultonville, NY); Svec, Paul Steven (Scotia, NY)

    2006-03-14T23:59:59.000Z

    A mold is provided for enabling casting of single crystal metallic articles including a part-defining cavity, a sorter passage positioned vertically beneath and in fluid communication with the part-defining cavity, and a seed cavity positioned vertically beneath and in fluid communication with the sorter passage. The sorter passage includes a shape suitable for encouraging a single crystal structure in solidifying molten metal. Additionally, a portion of the mold between the sorter passage and the part-defining cavity includes a notch for facilitating breakage of a cast article proximate the notch during thermal stress build-up, so as to prevent mold breakage or the inclusion of part defects.

  9. Precipitation of heterogeneous nanostructures: Metal nanoparticles and dielectric nanocrystallites

    SciTech Connect (OSTI)

    Masai, Hirokazu; Takahashi, Yoshihiro; Fujiwara, Takumi [Department of Applied Physics, Tohoku University, 6-6-05, Aoba, Aoba-ku, Sendai 980-8579 (Japan); Tokuda, Yomei; Yoko, Toshinobu [Institute for Chemical Research, Kyoto University, Gokasyo, Uji, Kyoto 611-0011 (Japan)

    2010-07-15T23:59:59.000Z

    Heterogeneous precipitation of nanocrystallites of metallic Bi and anatase was observed in CaO-Bi{sub 2}O{sub 3}-B{sub 2}O{sub 3}-Al{sub 2}O{sub 3}-TiO{sub 2} glass-ceramics. Addition of AlN reduced the Bi{sub 2}O{sub 3} to Bi metal nanoparticles, which were uniformly dispersed in the glass. After heat-treatment of the Bi-precipitated glass around the glass transition temperature, nanocrystalline anatase precipitated out without aggregation of the Bi metal particles. It was found that the anatase nanocrystal size was affected by the distance between a nanocrystal and a precipitated Bi nanoparticle. The glass-ceramic produced is a functional material containing a random dispersion of different types of nanoparticles with different dielectric constants.

  10. Supplemental Immobilization Cast Stone Technology Development and Waste Form Qualification Testing Plan

    SciTech Connect (OSTI)

    Westsik, Joseph H.; Serne, R. Jeffrey; Pierce, Eric M.; Cozzi, Alex; Chung, Chul-Woo; Swanberg, David J.

    2013-05-31T23:59:59.000Z

    The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the 56 million gallons of radioactive waste stored in 177 underground tanks at the Hanford Site. The WTP includes a pretreatment facility to separate the wastes into high-level waste (HLW) and low-activity waste (LAW) fractions for vitrification and disposal. The LAW will be converted to glass for final disposal at the Integrated Disposal Facility (IDF). The pretreatment facility will have the capacity to separate all of the tank wastes into the HLW and LAW fractions, and the HLW Vitrification Facility will have the capacity to vitrify all of the HLW. However, a second immobilization facility will be needed for the expected volume of LAW requiring immobilization. A number of alternatives, including Cast Stone—a cementitious waste form—are being considered to provide the additional LAW immobilization capacity.

  11. SmartCast - Novel Textile Sensors for Embedded Pressure Sensing of Orthopedic Casts

    E-Print Network [OSTI]

    Danilovic, Andrew

    2013-01-01T23:59:59.000Z

    set_sleep_mode(SLEEP_MODE_PWR_DOWN); //enter Power-down Mode4 #define SEL2_PB0 8 #define SEL1_PD7 7 #define PWR_CTRL_PINPD5 #define PWR_CTRL_SD_CARD 6 //SmartCast bitFields for

  12. High thermal expansion, sealing glass

    DOE Patents [OSTI]

    Brow, Richard K. (Albuquerque, NM); Kovacic, Larry (Albuquerque, NM)

    1993-01-01T23:59:59.000Z

    A glass composition for hermetically sealing to high thermal expansion materials such as aluminum alloys, stainless steels, copper, and copper/beryllium alloys, which includes between about 10 and about 25 mole percent Na.sub.2 O, between about 10 and about 25 mole percent K.sub.2 O, between about 5 and about 15 mole percent Al.sub.2 O.sub.3, between about 35 and about 50 mole percent P.sub.2 O.sub.5 and between about 5 and about 15 mole percent of one of PbO, BaO, and mixtures thereof. The composition, which may also include between 0 and about 5 mole percent Fe.sub.2 O.sub.3 and between 0 and about 10 mole percent B.sub.2 O.sub.3, has a thermal expansion coefficient in a range of between about 160 and 210.times.10-7/.degree.C. and a dissolution rate in a range of between about 2.times.10.sup.- 7 and 2.times.10.sup.-9 g/cm.sup.2 -min. This composition is suitable to hermetically seal to metallic electrical components which will be subjected to humid environments over an extended period of time.

  13. High thermal expansion, sealing glass

    DOE Patents [OSTI]

    Brow, R.K.; Kovacic, L.

    1993-11-16T23:59:59.000Z

    A glass composition is described for hermetically sealing to high thermal expansion materials such as aluminum alloys, stainless steels, copper, and copper/beryllium alloys, which includes between about 10 and about 25 mole percent Na[sub 2]O, between about 10 and about 25 mole percent K[sub 2]O, between about 5 and about 15 mole percent Al[sub 2]O[sub 3], between about 35 and about 50 mole percent P[sub 2]O[sub 5] and between about 5 and about 15 mole percent of one of PbO, BaO, and mixtures thereof. The composition, which may also include between 0 and about 5 mole percent Fe[sub 2]O[sub 3] and between 0 and about 10 mole percent B[sub 2]O[sub 3], has a thermal expansion coefficient in a range of between about 160 and 210[times]10[sup [minus]7]/C and a dissolution rate in a range of between about 2[times]10[sup [minus]7] and 2[times]10[sup [minus]9]g/cm[sup 2]-min. This composition is suitable to hermetically seal to metallic electrical components which will be subjected to humid environments over an extended period of time.

  14. Continuation of Crosscutting Technology Development at Cast

    SciTech Connect (OSTI)

    Yoon, Roe-Hoan

    2012-03-31T23:59:59.000Z

    This Final Technical Report describes progress made on the sub-projects awarded in the Cooperative Agreement DE-FC26-05NT42457: Continuation of Crosscutting Technology Development at Center for Advanced Separation Technologies (CAST). The final reports for each sub-project are attached in the appendix. Much of the research to be conducted with Cooperative Agreement funds will be longer-term, high-risk, basic research and will be carried out in five broad areas: a) Solid-solid separation b) Solid-liquid separation c) Chemical/Biological Extraction d) Modeling and Control, and e) Environmental Control.

  15. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect (OSTI)

    Yoon-Jun Kim

    2004-12-19T23:59:59.000Z

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

  16. Climate VISION: Private Sector Initiatives: Chemical Manufacturing...

    Office of Scientific and Technical Information (OSTI)

    chemicals, forest products (such as paper and wood products), glass, metal casting, petroleum and coal products, and steel. As soon as the current briefs are available, we...

  17. Climate VISION: Private Sector Initiatives: Mining: GHG Information...

    Office of Scientific and Technical Information (OSTI)

    chemicals, forest products (such as paper and wood products), glass, metal casting, petroleum and coal products, and steel. As soon as the current briefs are available, we...

  18. Climate VISION: Private Sector Initiatives: Iron and Steel: GHG...

    Office of Scientific and Technical Information (OSTI)

    chemicals, forest products (such as paper and wood products), glass, metal casting, petroleum and coal products, and steel. As soon as the current briefs are available, we...

  19. Climate VISION: Private Sector Initiatives: Aluminum: GHG Information...

    Office of Scientific and Technical Information (OSTI)

    chemicals, forest products (such as paper and wood products), glass, metal casting, petroleum and coal products, and steel. As soon as the current briefs are available, we...

  20. Epsilon Metal Waste Form for Immobilization of Noble Metals from Used Nuclear Fuel

    SciTech Connect (OSTI)

    Crum, Jarrod V.; Strachan, Denis M.; Rohatgi, Aashish; Zumhoff, Mac R.

    2013-10-01T23:59:59.000Z

    Epsilon metal (?-metal), an alloy of Mo, Pd, Rh, Ru, and Tc, is being developed as a waste form to treat and immobilize the undissolved solids and dissolved noble metals from aqueous reprocessing of commercial used nuclear fuel. Epsilon metal is an attractive waste form for several reasons: increased durability relative to borosilicate glass, it can be fabricated without additives (100% waste loading), and in addition it also benefits borosilicate glass waste loading by eliminating noble metals from the glass and thus the processing problems related there insolubility in glass. This work focused on the processing aspects of the epsilon metal waste form development. Epsilon metal is comprised of refractory metals resulting in high reaction temperatures to form the alloy, expected to be 1500 - 2000°C making it a non-trivial phase to fabricate by traditional methods. Three commercially available advanced technologies were identified: spark-plasma sintering, microwave sintering, and hot isostatic pressing, and investigated as potential methods to fabricate this waste form. Results of these investigations are reported and compared in terms of bulk density, phase assemblage (X-ray diffraction and elemental analysis), and microstructure (scanning electron microscopy).

  1. Stabilization of Electrocatalytic Metal Nanoparticles at Metal...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene Triple Junction Points. Stabilization of Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene...

  2. Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing a ferromagnetic dam

    DOE Patents [OSTI]

    Praeg, W.F.

    1997-02-11T23:59:59.000Z

    An apparatus is disclosed for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and a ferromagnetic dam. The magnetic field and the ferromagnetic dam contain the molten metal from leaking out side portions of the open side of the containment structure. 25 figs.

  3. Heat Treatment Procedure Qualification for Steel Castings

    SciTech Connect (OSTI)

    Professor Robert C. Voigt

    2003-02-02T23:59:59.000Z

    The science of heat treatment has been well studied and is the basis from which existing specifications and practices for the heat treatment of steel castings have been developed. Although these existing specifications address the general needs of steel castings to be heat-treated, they do not take into account the variability in the parameters that govern the processes. The need for a heat treatment qualification procedure that accounts for this variability during heat treatment is an important step toward heat treatment quality assurance. The variability in temperatures within a heat treatment furnace is one such variable that a foundry has to contend with in its day-to-day activity. Though specifications indicate the temperatures at which a particular heat treatment has to be conducted, heat treatment specifications do not adequately account for all aspects of heat treatment quality assurance. The heat treatment qualification procedure will comprise of a robust set of rules and guidelines that ensure that foundries will still be able to operate within the set of constraints imposed on them by non-deterministic elements within the processes.

  4. Analytical Plan for Roman Glasses

    SciTech Connect (OSTI)

    Strachan, Denis M.; Buck, Edgar C.; Mueller, Karl T.; Schwantes, Jon M.; Olszta, Matthew J.; Thevuthasan, Suntharampillai; Heeren, Ronald M.

    2011-01-01T23:59:59.000Z

    Roman glasses that have been in the sea or underground for about 1800 years can serve as the independent “experiment” that is needed for validation of codes and models that are used in performance assessment. Two sets of Roman-era glasses have been obtained for this purpose. One set comes from the sunken vessel the Iulia Felix; the second from recently excavated glasses from a Roman villa in Aquileia, Italy. The specimens contain glass artifacts and attached sediment or soil. In the case of the Iulia Felix glasses quite a lot of analytical work has been completed at the University of Padova, but from an archaeological perspective. The glasses from Aquileia have not been so carefully analyzed, but they are similar to other Roman glasses. Both glass and sediment or soil need to be analyzed and are the subject of this analytical plan. The glasses need to be analyzed with the goal of validating the model used to describe glass dissolution. The sediment and soil need to be analyzed to determine the profile of elements released from the glass. This latter need represents a significant analytical challenge because of the trace quantities that need to be analyzed. Both pieces of information will yield important information useful in the validation of the glass dissolution model and the chemical transport code(s) used to determine the migration of elements once released from the glass. In this plan, we outline the analytical techniques that should be useful in obtaining the needed information and suggest a useful starting point for this analytical effort.

  5. Fabrication of amorphous metal matrix composites by severe plastic deformation 

    E-Print Network [OSTI]

    Mathaudhu, Suveen Nigel

    2006-10-30T23:59:59.000Z

    Bulk metallic glasses (BMGs) have displayed impressive mechanical properties, but the use and dimensions of material have been limited due to critical cooling rate requirements and low ductility. The application of severe plastic deformation...

  6. Automatic 3D modeling of palatal plaster casts Marco Andreetto

    E-Print Network [OSTI]

    Abu-Mostafa, Yaser S.

    duplicated by 3D printers. A second application where 3D models of palatal casts could also be usefulAutomatic 3D modeling of palatal plaster casts Marco Andreetto Dept. of Information Engineer corte@dei.unipd.it Abstract This work introduces a procedure for automatic 3D model- ing and discusses

  7. Casting Porosity-Free Grain Refined Magnesium Alloys

    SciTech Connect (OSTI)

    Schwam, David [Case Western Reserve University] [Case Western Reserve University

    2013-08-12T23:59:59.000Z

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings.?

  8. Solar Cells: Spin-Cast Bulk Heterojunction Solar Cells: A Dynamical...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Solar Cells: Spin-Cast Bulk Heterojunction Solar Cells: A Dynamical Investigation Solar Cells: Spin-Cast Bulk Heterojunction Solar Cells: A Dynamical Investigation Print Wednesday,...

  9. Mixed polyanion glass cathodes: Iron phosphate vanadate glasses

    SciTech Connect (OSTI)

    Kercher, Andrew K [ORNL; Ramey, Joanne Oxendine [ORNL; Carroll, Kyler J [Massachusetts Institute of Technology (MIT); Kiggans Jr, James O [ORNL; Veith, Gabriel M [ORNL; Meisner, Roberta [Oak Ridge National Laboratory (ORNL); Boatner, Lynn A [ORNL; Dudney, Nancy J [ORNL

    2014-01-01T23:59:59.000Z

    Mixed polyanion (MP) glasses have been investigated for use as cathodes in lithium ion batteries. MP glass cathodes are similar in composition to theoretically promising crystalline polyanionic (CP) cathodes (e.g., lithium cobalt phosphate, lithium manganese silicate), but with proper polyanion substitution, they can be designed to overcome the key shortcomings of CP cathodes, such as poor electrical conductivity and irreversible phase changes. Iron phosphate/vanadate glasses were chosen as a first demonstration of the MP glass concept. Polyanion substitution with vanadate was shown to improve the intercalation capacity of an iron phosphate glass from almost zero to full theoretical capacity. In addition, the MP glass cathodes also exhibited an unexpected second high-capacity electrochemical reaction. X-ray absorption near-edge structure (XANES) and x-ray diffraction (XRD) of cathodes from cells having different states of charge suggested that this second electrochemical reaction is a glass-state conversion reaction. With a first demonstration established, MP glass materials utilizing an intercalation and/or glass-state conversion reaction are promising candidates for future high-energy cathode research.

  10. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect (OSTI)

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01T23:59:59.000Z

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  11. The Influence of Casting Conditions on the Microstructure of As-Cast U-10Mo Alloys: Characterization of the Casting Process Baseline

    SciTech Connect (OSTI)

    Nyberg, Eric A.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2013-12-13T23:59:59.000Z

    Sections of eight plate castings of uranium alloyed with 10 wt% molybdenum (U-10Mo) were sent from Y-12 to the Pacific Northwest National Laboratory (PNNL) for microstructural characterization. This report summarizes the results from this study.

  12. Weihai Blue Star Glass Holding Co Ltd aka Shandong Lanxing Glass...

    Open Energy Info (EERE)

    Weihai Blue Star Glass Holding Co Ltd aka Shandong Lanxing Glass Group Co Ltd Jump to: navigation, search Name: Weihai Blue Star Glass Holding Co Ltd (aka Shandong Lanxing Glass...

  13. Glass Ceiling or Glass Elevator: Are Voters Biased in Favor of Women Candidates in California Elections?

    E-Print Network [OSTI]

    Abney, Ronni Marie; Peterson, Rolfe Daus

    2011-01-01T23:59:59.000Z

    10.2202/1944-4370.1103 Abney and Peterson: Glass Ceilingor Glass Elevator Table 7A. Positive Gender Bias ModelAbney and Peterson: Glass Ceiling or Glass Elevator Huddy,

  14. Glass composition development for stabilization of New York Harbor sediment

    SciTech Connect (OSTI)

    Marra, J.C.

    1996-01-01T23:59:59.000Z

    Sediment from the New York Harbor must be periodically dredged in order to maintain adequate water depths for navigation. In the past, disposal of the sediment in the ocean was routine. Recently, the sediment was found to contain organics and heavy metals which may prevent direct ocean disposal. Methods are currently being evaluated for decontamination and disposal of the sediment. Vitrification is a technology being investigated. As part of this effort the appropriate glass formulations for stabilization of the sediment were developed. Crucible melting tests were used to identify and `optimized` glass composition for stabilization of the harbor sediment. Criteria to assess the suitability of the glass compositions included: waste loading, homogeneity, raw material cost and melt viscosity.

  15. The GLASS CHAIR Edited by Manuel Heitor

    E-Print Network [OSTI]

    Instituto de Sistemas e Robotica

    The GLASS CHAIR Edited by Manuel Heitor IST Press, 2000 #12;Collaborative Design of... The GLASS the glass chair, but also for the numerous discussions on glass production processes. And last · Carmo Valente Chapter 4. GLASS: BEAUTY WITH STRENGTH Sushil Kumar Mendiratta Chapter 5. The IDEA

  16. Method for heating a glass sheet

    DOE Patents [OSTI]

    Boaz, Premakaran Tucker (Livonia, MI)

    1998-01-01T23:59:59.000Z

    A method for heating a glass sheet includes the steps of heating a glass sheet to a first predetermined temperature and applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature to allow the glass sheet to be formed.

  17. Method for heating a glass sheet

    DOE Patents [OSTI]

    Boaz, P.T.

    1998-07-21T23:59:59.000Z

    A method for heating a glass sheet includes the steps of heating a glass sheet to a first predetermined temperature and applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature to allow the glass sheet to be formed. 5 figs.

  18. Compositional threshold for Nuclear Waste Glass Durability

    SciTech Connect (OSTI)

    Kruger, Albert A. [Pacific Northwest National Lab., Richland, WA (United States); Farooqi, Rahmatullah [Pohang Univ. of Science and Technology, (Korea, Republic of); Hrma, Pavel R. [Pacific Northwest National Lab., Richland, WA (United States), Pohang Univ. of Science and Technology, (Korea, Republic of)

    2013-04-24T23:59:59.000Z

    Within the composition space of glasses, a distinct threshold appears to exist that separates "good" glasses, i.e., those which are sufficiently durable, from "bad" glasses of a low durability. The objective of our research is to clarify the origin of this threshold by exploring the relationship between glass composition, glass structure and chemical durability around the threshold region.

  19. Development of Crystal-Tolerant High-Level Waste Glasses

    SciTech Connect (OSTI)

    Matyas, Josef; Vienna, John D.; Schaible, Micah J.; Rodriguez, Carmen P.; Crum, Jarrod V.; Arrigoni, Alyssa L.; Tate, Rachel M.

    2010-12-17T23:59:59.000Z

    Twenty five glasses were formulated. They were batched from HLW AZ-101 simulant or raw chemicals and melted and tested with a series of tests to elucidate the effect of spinel-forming components (Ni, Fe, Cr, Mn, and Zn), Al, and noble metals (Rh2O3 and RuO2) on the accumulation rate of spinel crystals in the glass discharge riser of the high-level waste (HLW) melter. In addition, the processing properties of glasses, such as the viscosity and TL, were measured as a function of temperature and composition. Furthermore, the settling of spinel crystals in transparent low-viscosity fluids was studied at room temperature to access the shape factor and hindered settling coefficient of spinel crystals in the Stokes equation. The experimental results suggest that Ni is the most troublesome component of all the studied spinel-forming components producing settling layers of up to 10.5 mm in just 20 days in Ni-rich glasses if noble metals or a higher concentration of Fe was not introduced in the glass. The layer of this thickness can potentially plug the bottom of the riser, preventing glass from being discharged from the melter. The noble metals, Fe, and Al were the components that significantly slowed down or stopped the accumulation of spinel at the bottom. Particles of Rh2O3 and RuO2, hematite and nepheline, acted as nucleation sites significantly increasing the number of crystals and therefore decreasing the average crystal size. The settling rate of ?10-?m crystal size around the settling velocity of crystals was too low to produce thick layers. The experimental data for the thickness of settled layers in the glasses prepared from AZ-101 simulant were used to build a linear empirical model that can predict crystal accumulation in the riser of the melter as a function of concentration of spinel-forming components in glass. The developed model predicts the thicknesses of accumulated layers quite well, R2 = 0.985, and can be become an efficient tool for the formulation of the crystal-tolerant HLW glasses for higher waste loading. A physical modeling effort revealed that the Stokes and Richardson-Zaki equations can be used to adequately predict the accumulation rate of spinel crystals of different sizes and concentrations in the glass discharge riser of HLW melters. The determined shape factor for the glass beads was only 0.73% lower than the theoretical shape factor for a perfect sphere. The shape factor for the spinel crystals matched the theoretically predicted value to within 10% and was smaller than that of the beads, given the larger drag force caused by the larger surface area-to-volume ratio of the octahedral crystals. In the hindered settling experiments, both the glass bead and spinel suspensions were found to follow the predictions of the Richardson-Zaki equation with the exponent n = 3.6 and 2.9 for glass beads and spinel crystals, respectively.

  20. Color Glass Condensate and Glasma

    E-Print Network [OSTI]

    Francois Gelis

    2010-09-06T23:59:59.000Z

    In this talk, I review the Color Glass Condensate theory of gluon saturation, and its application to the early stages of heavy ion collisions.

  1. Evaluation of glass-contact materials for waste glass melters. [Corhart 1215, Corhart 1780, ER-2161

    SciTech Connect (OSTI)

    Rankin, W.N.

    1983-01-01T23:59:59.000Z

    Alternative refractory and electrode materials have been evaluated as glass-contact materials for the vitrification of SRP waste. Monofrax K-3 (The Carborundum Co.) is the optimum refractory, based on corrosion and thermal-shock resistance. Inconel 690 (Huntington Alloys, Inc.) is the recommended electrode alloy. However, a potentially more corrosion-resistant alternative, UCAR Metal Ceramic, Grade LT-1 (Union Carbide Corp.), is being evaluated further. This material melts at a much higher temperature than Inconel 690. In the event of an unexpected high-temperature excursion in a melter, this material may offer significantly greater protection.

  2. Method of casting silicon into thin sheets

    DOE Patents [OSTI]

    Sanjurjo, Angel (San Jose, CA); Rowcliffe, David J. (Los Altos, CA); Bartlett, Robert W. (Tucson, AZ)

    1982-10-26T23:59:59.000Z

    Silicon (Si) is cast into thin shapes within a flat-bottomed graphite crucible by providing a melt of molten Si along with a relatively small amount of a molten salt, preferably NaF. The Si in the resulting melt forms a spherical pool which sinks into and is wetted by the molten salt. Under these conditions the Si will not react with any graphite to form SiC. The melt in the crucible is pressed to the desired thinness with a graphite tool at which point the tool is held until the mass in the crucible has been cooled to temperatures below the Si melting point, at which point the Si shape can be removed.

  3. The incorporation of technetium into a representative low-activity waste glass

    SciTech Connect (OSTI)

    Ebert, W.L.; Bakel, A.J.; Bowers, D.L.; Buck, E.C.; Emery, J.W.

    1997-08-01T23:59:59.000Z

    A glass that has been tested to understand the corrosion behavior of waste glasses with high soda contents for immobilizing Hanford incidental wastes has been made by melting crushed glass with either TcO{sub 2} or NaTcO{sub 4} at 1,100--1,300 C. Incorporation of technetium in the glass was affected by solubility or kinetic effects. Metallic technetium inclusions formed in all the TcO{sub 2}-doped glasses. Inclusions also formed in glasses with added NaTcO{sub 4} that were melted at 1,100 C, but a glass melted at 1,200 C did not contain detectable inclusions. The presence of Tc-bearing inclusions complicates the interpretation of results from dissolution tests because of the simultaneous release of technetium from more than one phase, the unknown surface areas of each phase, and the possible incorporation of technetium that is released from one phase into another phase. A glass containing about 0.15 mass % Tc dissolved in the glass is being used in dissolution tests to study the release behavior of technetium.

  4. Analysis of Sludge Batch 3 (Macrobatch4) DWPF Pour Stream Glass Sample for Canister s02312

    SciTech Connect (OSTI)

    Bannochie, C

    2005-09-01T23:59:59.000Z

    The Defense Waste Processing Facility (DWPF) began processing Sludge Batch 3 (SB3), Macrobatch 4 (MB4) in March 2004 as part of Sludge Receipt and Adjustment Tank (SRAT) Batch 272. Sludge Batch 3 is a blend of the contents Tank 40 remaining from Sludge Batch 2 (SB2), the sludge that was transferred to Tank 40 from Tank 51 and Canyon Np solution additions made directly to Tank 40. The sludge transferred from Tank 51 contained sludges from Tanks 7, 18 and 19 along with precipitated solutions of U, Pu/Gd and Am/Cm from the F and H Canyons. The blend of sludge from Tank 51, Tank 40, and the Canyon additions defines SB3 (or MB4). The sludge slurry is received into the DWPF Chemical Processing Cell (CPC) and is processed through the SRAT and Slurry Mix Evaporator (SME) Tank and fed to the melter. During the processing of each sludge batch, the DWPF is required to take at least one glass sample. This glass sample is taken to meet the objectives of the Glass Product Control Program and complete the necessary Production Records so that the final glass product may be disposed of at a Federal Repository. Two glass samples were obtained while pouring Canisters S02312 and S02315 which were sent to the Savannah River National Laboratory's (SRNL) Shielded Cells Facility. Sample S02312 was designated for analysis, while sample S02315 was designated for archival storage. This report contains the visual observations of the as-received glass sample, results for the density, chemical composition, the Product Consistency Test (PCT) and the calculated and measured radionuclide results needed for the Production Record for Canister S02312. The following conclusions were drawn from the examination of this DWPF pour stream glass sample: (1) The glass sample taken during the filling of DWPF Canister S02312 weighed 41.69 g and was generally dark and reflective. (2) Minor inclusions, on the order of 1 {micro}m in size, of noble metals were seen in the glass via contained scanning electron microscopy and confirmed from their x-ray fluorescence spectra. (3) The results for the composition of glass sample S02312, except for U, are in reasonable agreement (15% or better) with the DWPF SME Batch 319 results, the SME batch being fed to the melter when the sample was collected. (4) The calculated waste dilution factor (WDF) was 2.19. The measured values of the radionuclides and noble metals in the glass sample generally corresponded well with the calculated values determined using sludge slurry results from Reference 9 and the WDF. (5) The noble metal content of the glass indicates that the noble metals are largely swept from the melter with the glass based upon the noble metals analyzed in the glass and those predicted in the sludge from the WDF. (6) Comparison of the noble metal results for the two digestion methods (mixed acid and alkali fusion) indicates that the alkali fusion method is preferred for the determination of noble metals in glass. (7) The PCT results for the glass (normalized release of B: 1.09 g/L, Na: 1.03 g/L, and Li: 0.94 g/L) indicate that it meets the waste acceptance criterion for durability. (8) The normalized release rates for the measured radionuclides were less than those for the major soluble elements in the waste (B, Na, and Li) with the exception of Tc-99 which was released at a rate similar to that the soluble elements in the leachate. (9) The measured density of the glass was 2.58 {+-} 0.11 g/cm{sup 3}.

  5. POROUS WALL, HOLLOW GLASS MICROSPHERES

    SciTech Connect (OSTI)

    Sexton, W.

    2012-06-30T23:59:59.000Z

    Hollow Glass Microspheres (HGM) is not a new technology. All one has to do is go to the internet and Google{trademark} HGM. Anyone can buy HGM and they have a wide variety of uses. HGM are usually between 1 to 100 microns in diameter, although their size can range from 100 nanometers to 5 millimeters in diameter. HGM are used as lightweight filler in composite materials such as syntactic foam and lightweight concrete. In 1968 a patent was issued to W. Beck of the 3M{trademark} Company for 'Glass Bubbles Prepared by Reheating Solid Glass Particles'. In 1983 P. Howell was issued a patent for 'Glass Bubbles of Increased Collapse Strength' and in 1988 H. Marshall was issued a patent for 'Glass Microbubbles'. Now Google{trademark}, Porous Wall, Hollow Glass Microspheres (PW-HGMs), the key words here are Porous Wall. Almost every article has its beginning with the research done at the Savannah River National Laboratory (SRNL). The Savannah River Site (SRS) where SRNL is located has a long and successful history of working with hydrogen and its isotopes for national security, energy, waste management and environmental remediation applications. This includes more than 30 years of experience developing, processing, and implementing special ceramics, including glasses for a variety of Department of Energy (DOE) missions. In the case of glasses, SRS and SRNL have been involved in both the science and engineering of vitreous or glass based systems. As a part of this glass experience and expertise, SRNL has developed a number of niches in the glass arena, one of which is the development of porous glass systems for a variety of applications. These porous glass systems include sol gel glasses, which include both xerogels and aerogels, as well as phase separated glass compositions, that can be subsequently treated to produce another unique type of porosity within the glass forms. The porous glasses can increase the surface area compared to 'normal glasses of a 1 to 2 order of magnitude, which can result in unique properties in areas such as hydrogen storage, gas transport, gas separations and purifications, sensors, global warming applications, new drug delivery systems and so on. One of the most interesting porous glass products that SRNL has developed and patented is Porous Wall, Hollow Glass Microspheres (PW-HGMs) that are being studied for many different applications. The European Patent Office (EPO) just recently notified SRS that the continuation-in-part patent application for the PW-HGMs has been accepted. The original patent, which was granted by the EPO on June 2, 2010, was validated in France, Germany and the United Kingdom. The microspheres produced are generally in the range of 2 to 100 microns, with a 1 to 2 micron wall. What makes the SRNL microspheres unique from all others is that the team in Figure 1 has found a way to induce and control porosity through the thin walls on a scale of 100 to 3000 {angstrom}. This is what makes the SRNL HW-HGMs one-of-a-kind, and is responsible for many of their unique properties and potential for various applications, including those in tritium storage, gas separations, H-storage for vehicles, and even a variety of new medical applications in the areas of drug delivery and MRI contrast agents. SRNL Hollow Glass Microspheres, and subsequent, Porous Wall, Hollow Glass Microspheres are fabricated using a flame former apparatus. Figure 2 is a schematic of the apparatus.

  6. Fluid flow and heat transfer modeling for castings

    SciTech Connect (OSTI)

    Domanus, H.M.; Liu, Y.Y.; Sha, W.T.

    1986-01-01T23:59:59.000Z

    Casting is fundamental to manufacturing of many types of equipment and products. Although casting is a very old technology that has been in existence for hundreds of years, it remains a highly empirical technology, and production of new castings requires an expensive and time-consuming trial-and-error approach. In recent years, mathematical modeling of casting has received increasing attention; however, a majority of the modeling work has been in the area of heat transfer and solidification. Very little work has been done in modeling fluid flow of the liquid melt. This paper presents a model of fluid flow coupled with heat transfer of a liquid melt for casting processes. The model to be described in this paper is an extension of the COMMIX code and is capable of handling castings with any shape, size, and material. A feature of this model is the ability to track the liquid/gas interface and liquid/solid interface. The flow of liquid melt through the sprue and runners and into the mold cavity is calculated as well as three-dimensional temperature and velocity distributions of the liquid melt throughout the casting process. 14 refs., 13 figs.

  7. Efficient Breach Theory Through the Looking Glass

    E-Print Network [OSTI]

    Adler, Barry E.

    2007-01-01T23:59:59.000Z

    in Wonderland and Through the Looking Glass (Signet 1960).Theory Through the Looking Glass such an award a put by theTheory Through the Looking Glass Consider also the hoary

  8. Final Technical Report Quantification and Standardization of Pattern Properties for the Control of the Lost Foam Casting Process

    SciTech Connect (OSTI)

    Ronald Michaels

    2005-09-30T23:59:59.000Z

    This project takes a fresh look at the ''white side'' of the lost foam casting process. We have developed the gel front hypothesis for foam pyrolysis behavior and the magnetic metal pump method for controlling lost foam casting metal fill event. The subject of this report is work done in the improvement of the Lost Foam Casting Process. The original objective of this project was to improve the control of metal fill by understanding the influence of foam pattern and coating properties on the metal fill event. Relevant pattern properties could then be controlled, providing control of the metal fill event. One of the original premises of this project was that the process of metal fill was relatively well understood. Considerable previous work had been done to develop fluid mechanical and heat transfer models of the process. If we could just incorporate measured pattern properties into these models we would be able predict accurately the metal fill event. As we began to study the pyrolysis behavior of EPS during the metal fill event, we discovered that the chemical nature of this event had been completely overlooked in previous research. Styrene is the most prevalent breakdown product of EPS pyrolysis and it is a solvent for polystyrene. Much of the styrene generated by foam pyrolysis diffuses into intact foam, producing a molten gel of mechanically entangled polystyrene molecules. Much of the work of our project has centered on validation of this concept and producing a qualitative model of the behavior of EPS foam undergoing pyrolysis in a confined environment. A conclusion of this report is that styrene dissolution in EPS is a key phenomenon in the pyrolysis process and deserves considerable further study. While it is possible to continue to model the metal fill event parametrically using empirical data, we recommend that work be undertaken by qualified researchers to directly characterize and quantify this phenomenon for the benefit of modelers, researchers, and workers in the field. Another original premise of this project was that foam pattern and coating properties could be used to efficiently control metal fill. After studying the structure of EPS foam in detail for the period of this contract, we have come to the conclusion that EPS foam has an inherent variability at a scale that influences metal fill behavior. This does not allow for the detailed fine control of the process that we originally envisioned. We therefore have sought other methods for the control of the metal fill event. Of those, we now believe that the magnetic metal pump shows the most promise. We have conducted two casting trials using this method and preliminary results are very encouraging. A conclusion of our report is that, while every effort should continue to be made to produce uniform foam and coatings, the use of the magnetic metal pump should be encouraged and closed loop control mechanisms should be developed for this pouring method.

  9. Structural features of alkali and barium aluminofluorophosphate glasses studied by IR spectroscopy

    SciTech Connect (OSTI)

    Urusovskaya, L.N.; Smirnova, E.V. [Research and Technological Institute of Optical Materials Science, State Scientific Center, St. Petersburg (Russian Federation)

    1995-03-01T23:59:59.000Z

    IR reflection spectra of the Al(PO{sub 3}){sub 3}-MeF{sub x} glasses (Me=Li, Na, K, Ba) with the maximum content of fluoride varied for each specific glass within certain concentration limits are considered. Analysis of the spectra for glasses obtained upon variation in the content of alkali metal fluoride introduced into these glasses has demonstrated that the increase in the MeF{sub x} content leads to breaking the chain groupings and forming the [PO{sub 3}F]{sup 2-} groups, whereas the rise in concentration of barium fluoride in the Al(PO{sub 3}){sub 3}-BaF{sub 2} glasses brings about the stabilization of the chain structures.

  10. Hanford's Simulated Low Activity Waste Cast Stone Processing

    SciTech Connect (OSTI)

    Kim, Young

    2013-08-20T23:59:59.000Z

    Cast Stone is undergoing evaluation as the supplemental treatment technology for Hanford’s (Washington) high activity waste (HAW) and low activity waste (LAW). This report will only cover the LAW Cast Stone. The programs used for this simulated Cast Stone were gradient density change, compressive strength, and salt waste form phase identification. Gradient density changes show a favorable outcome by showing uniformity even though it was hypothesized differently. Compressive strength exceeded the minimum strength required by Hanford and greater compressive strength increase seen between the uses of different salt solution The salt waste form phase is still an ongoing process as this time and could not be concluded.

  11. Method of determining glass durability

    DOE Patents [OSTI]

    Jantzen, C.M.; Pickett, J.B.; Brown, K.G.; Edwards, T.B.

    1998-12-08T23:59:59.000Z

    A process is described for determining one or more leachate concentrations of one or more components of a glass composition in an aqueous solution of the glass composition by identifying the components of the glass composition, including associated oxides, determining a preliminary glass dissolution estimator, {Delta}G{sub p}, based upon the free energies of hydration for the component reactant species, determining an accelerated glass dissolution function, {Delta}G{sub a}, based upon the free energy associated with weak acid dissociation, {Delta}G{sub a}{sup WA}, and accelerated matrix dissolution at high pH, {Delta}G{sub a}{sup SB} associated with solution strong base formation, and determining a final hydration free energy, {Delta}G{sub f}. This final hydration free energy is then used to determine leachate concentrations for elements of interest using a regression analysis and the formula log{sub 10}(N C{sub i}(g/L))=a{sub i} + b{sub i}{Delta}G{sub f}. The present invention also includes a method to determine whether a particular glass to be produced will be homogeneous or phase separated. The present invention is also directed to methods of monitoring and controlling processes for making glass using these determinations to modify the feedstock materials until a desired glass durability and homogeneity is obtained. 4 figs.

  12. Method of determining glass durability

    DOE Patents [OSTI]

    Jantzen, Carol Maryanne (Aiken, SC); Pickett, John Butler (Aiken, SC); Brown, Kevin George (Augusta, GA); Edwards, Thomas Barry (Aiken, SC)

    1998-01-01T23:59:59.000Z

    A process for determining one or more leachate concentrations of one or more components of a glass composition in an aqueous solution of the glass composition by identifying the components of the glass composition, including associated oxides, determining a preliminary glass dissolution estimator, .DELTA.G.sub.p, based upon the free energies of hydration for the component reactant species, determining an accelerated glass dissolution function, .DELTA.G.sub.a, based upon the free energy associated with weak acid dissociation, .DELTA.G.sub.a.sup.WA, and accelerated matrix dissolution at high pH, .DELTA.G.sub.a.sup.SB associated with solution strong base formation, and determining a final hydration free energy, .DELTA.G.sub.f. This final hydration free energy is then used to determine leachate concentrations for elements of interest using a regression analysis and the formula log.sub.10 (N C.sub.i (g/L))=a.sub.i +b.sub.i .DELTA.G.sub.f. The present invention also includes a method to determine whether a particular glass to be produced will be homogeneous or phase separated. The present invention is also directed to methods of monitoring and controlling processes for making glass using these determinations to modify the feedstock materials until a desired glass durability and homogeneity is obtained.

  13. Glass science tutorial: Lecture No. 7, Waste glass technology for Hanford

    SciTech Connect (OSTI)

    Kruger, A.A.

    1995-07-01T23:59:59.000Z

    This paper presents the details of the waste glass tutorial session that was held to promote knowledge of waste glass technology and how this can be used at the Hanford Reservation. Topics discussed include: glass properties; statistical approach to glass development; processing properties of nuclear waste glass; glass composition and the effects of composition on durability; model comparisons of free energy of hydration; LLW glass structure; glass crystallization; amorphous phase separation; corrosion of refractories and electrodes in waste glass melters; and glass formulation for maximum waste loading.

  14. Lead phosphate glass compositions for optical components

    DOE Patents [OSTI]

    Sales, Brian C. (Oak Ridge, TN); Boatner, Lynn A. (Oak Ridge, TN)

    1987-01-01T23:59:59.000Z

    A lead phosphate glass to which has been added indium oxide or scandium oe to improve chemical durability and provide a lead phosphate glass with good optical properties.

  15. Corrosion of Metal Inclusions In Bulk Vitrification Waste Packages

    SciTech Connect (OSTI)

    Bacon, Diana H.; Pierce, Eric M.; Wellman, Dawn M.; Strachan, Denis M.; Josephson, Gary B.

    2006-07-31T23:59:59.000Z

    The primary purpose of the work reported here is to analyze the potential effect of the release of technetium (Tc) from metal inclusions in bulk vitrification waste packages once they are placed in the Integrated Disposal Facility (IDF). As part of the strategy for immobilizing waste from the underground tanks at Hanford, selected wastes will be immobilized using bulk vitrification. During analyses of the glass produced in engineering-scale tests, metal inclusions were found in the glass product. This report contains the results from experiments designed to quantify the corrosion rates of metal inclusions found in the glass product from AMEC Test ES-32B and simulations designed to compare the rate of Tc release from the metal inclusions to the release of Tc from glass produced with the bulk vitrification process. In the simulations, the Tc in the metal inclusions was assumed to be released congruently during metal corrosion as soluble TcO4-. The experimental results and modeling calculations show that the metal corrosion rate will, under all conceivable conditions at the IDF, be dominated by the presence of the passivating layer and corrosion products on the metal particles. As a result, the release of Tc from the metal particles at the surfaces of fractures in the glass releases at a rate similar to the Tc present as a soluble salt. The release of the remaining Tc in the metal is controlled by the dissolution of the glass matrix. To summarize, the release of 99Tc from the BV glass within precipitated Fe is directly proportional to the diameter of the Fe particles and to the amount of precipitated Fe. However, the main contribution to the Tc release from the iron particles is over the same time period as the release of the soluble Tc salt. For the base case used in this study (0.48 mass% of 0.5 mm diameter metal particles homogeneously distributed in the BV glass), the release of 99Tc from the metal is approximately the same as the release from 0.3 mass% soluble Tc salt in the castable refractory block and it is released over the same time period as the salt. Therefore, to limit the impact of precipitated Fe on the release of 99Tc, both the amount of precipitated Fe in the BV glass and the diameter of these particles should be minimized.

  16. Metal aminoboranes

    DOE Patents [OSTI]

    Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya; Shrestha, Roshan P.

    2010-05-11T23:59:59.000Z

    Metal aminoboranes of the formula M(NH2BH3)n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

  17. Database and Interim Glass Property Models for Hanford HLW Glasses

    SciTech Connect (OSTI)

    Hrma, Pavel R.; Piepel, Gregory F.; Vienna, John D.; Cooley, Scott K.; Kim, Dong-Sang; Russell, Renee L.

    2001-07-24T23:59:59.000Z

    The purpose of this report is to provide a methodology for an increase in the efficiency and a decrease in the cost of vitrifying high-level waste (HLW) by optimizing HLW glass formulation. This methodology consists in collecting and generating a database of glass properties that determine HLW glass processability and acceptability and relating these properties to glass composition. The report explains how the property-composition models are developed, fitted to data, used for glass formulation optimization, and continuously updated in response to changes in HLW composition estimates and changes in glass processing technology. Further, the report reviews the glass property-composition literature data and presents their preliminary critical evaluation and screening. Finally the report provides interim property-composition models for melt viscosity, for liquidus temperature (with spinel and zircon primary crystalline phases), and for the product consistency test normalized releases of B, Na, and Li. Models were fitted to a subset of the screened database deemed most relevant for the current HLW composition region.

  18. Glass Ceramic Waste Forms for Combined CS+LN+TM Fission Products Waste Streams

    SciTech Connect (OSTI)

    Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna; Sickafus, Kurt E.

    2010-09-23T23:59:59.000Z

    In this study, glass ceramics were explored as an alternative waste form for glass, the current baseline, to be used for immobilizing alkaline/alkaline earth + lanthanide (CS+LN) or CS+LN+transition metal (TM) fission-product waste streams generated by a uranium extraction (UREX+) aqueous separations type process. Results from past work on a glass waste form for the combined CS+LN waste streams showed that as waste loading increased, large fractions of crystalline phases precipitated upon slow cooling.[1] The crystalline phases had no noticeable impact on the waste form performance by the 7-day product consistency test (PCT). These results point towards the development of a glass ceramic waste form for treating CS+LN or CS+LN+TM combined waste streams. Three main benefits for exploring glass ceramics are: (1) Glass ceramics offer increased solubility of troublesome components in crystalline phases as compared to glass, leading to increased waste loading; (2) The crystalline network formed in the glass ceramic results in higher heat tolerance than glass; and (3) These glass ceramics are designed to be processed by the same melter technology as the current baseline glass waste form. It will only require adding controlled canister cooling for crystallization into a glass ceramic waste form. Highly annealed waste form (essentially crack free) with up to 50X lower surface area than a typical High-Level Waste (HLW) glass canister. Lower surface area translates directly into increased durability. This was the first full year of exploring glass ceramics for the Option 1 and 2 combined waste stream options. This work has shown that dramatic increases in waste loading are achievable by designing a glass ceramic waste form as an alternative to glass. Table S1 shows the upper limits for heat, waste loading (based on solubility), and the decay time needed before treatment can occur for glass and glass ceramic waste forms. The improvements are significant for both combined waste stream options in terms of waste loading and/or decay time required before treatment. For Option 1, glass ceramics show an increase in waste loading of 15 mass % and reduction in decay time of 24 years. Decay times of {approx}50 years or longer are close to the expected age of the fuel that will be reprocessed when the modified open or closed fuel cycle is expected to be put into action. Option 2 shows a 2x to 2.5x increase in waste loading with decay times of only 45 years. Note that for Option 2 glass, the required decay time before treatment is only 35 years because of the waste loading limits related to the solubility of MoO{sub 3} in glass. If glass was evaluated for similar waste loadings as those achieved in Option 2 glass ceramics, the decay time would be significantly longer than 45 years. These glass ceramics are not optimized, but already they show the potential to dramatically reduce the amount of waste generated while still utilizing the proven processing technology used for glass production.

  19. Phosphate glass useful in high power lasers

    DOE Patents [OSTI]

    Hayden, J.S.; Sapak, D.L.; Ward, J.M.

    1990-05-29T23:59:59.000Z

    A low- or no-silica phosphate glass useful as a laser medium and having a high thermal conductivity, K[sub 90 C] > 0.8 W/mK, and a low coefficient of thermal expansion, [alpha][sub 20--40 C] < 80[times]10[sup [minus]7]/C, consists essentially of (on a batch composition basis Mole %): P[sub 2]O[sub 5], 45-70; Li[sub 2]O, 15-35; Na[sub 2]O, 0-10; Al[sub 2]O[sub 3], 10-15; Nd[sub 2]O[sub 3], 0.01-6; La[sub 2]O[sub 3], 0-6; SiO[sub 2], 0-8; B[sub 2]O[sub 3], 0-8; MgO, 0-18; CaO, 0-15; SrO, 0-9; BaO, 0-9; ZnO, 0-15; the amounts of Li[sub 2]O and Na[sub 2]O providing an average alkali metal ionic radius sufficiently low whereby said glass has K[sub 90 C] > 0.8 W/mK and [alpha][sub 20--40 C] < 80[times]10[sup [minus]7]/C, and wherein, when the batch composition is melted in contact with a silica-containing surface, the final glass composition contains at most about 3.5 mole % of additional silica derived from such contact during melting. The Nd[sub 2]O[sub 3] can be replaced by other lasing species. 3 figs.

  20. aluminum die casting: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    for Testing and Materials. Philadelphia 2005-01-01 7 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

  1. aluminum casting technology: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Ozgur. 2006-01-01 28 DESIGN AND MANUFACTURE OF CASTING PATTERN PLATES BY RAPID TOOLING. CiteSeer Summary: The primary target of this project consists of combining the...

  2. alloy die casting: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    John G. Cowie; Edwin F. Brush; Stephen P. Midson 5 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

  3. additional die casting: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    into contact... Ambs, L.; Kosanovic, D.; Edberg, C. 5 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

  4. aluminium die casting: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    into contact... Ambs, L.; Kosanovic, D.; Edberg, C. 8 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

  5. alloy die castings: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    John G. Cowie; Edwin F. Brush; Stephen P. Midson 5 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

  6. An Energy Savings Model for the Heat Treatment of Castings

    SciTech Connect (OSTI)

    Y. Rong; R. Sisson; J. Morral; H. Brody

    2006-12-31T23:59:59.000Z

    An integrated system of software, databases, and design rules have been developed, verified, and to be marketed to enable quantitative prediction and optimization of the heat treatment of aluminum castings to increase quality, increase productivity, reduce heat treatment cycle times and reduce energy consumption. The software predicts the thermal cycle in critical locations of individual components in a furnace, the evolution of microstructure, and the attainment of properties in heat treatable aluminum alloy castings. The model takes into account the prior casting process and the specific composition of the component. The heat treatment simulation modules can be used in conjunction with software packages for simulation of the casting process. The system is built upon a quantitative understanding of the kinetics of microstructure evolution in complex multicomponent alloys, on a quantitative understanding of the interdependence of microstructure and properties, on validated kinetic and thermodynamic databases, and validated quantitative models.

  7. Search for low Energy solar Axions with CAST

    E-Print Network [OSTI]

    Arik, E; Autiero, D; Barth, K; Belov, A; Beltrán, B; Borghi, S; Boydag, F S; Bräuninger, H; Cantatore, G; Carmona, J M; Cebrián, S; Cetin, S A; Collar, J I; Dafni, T; Davenport, M; Di Lella, L; Dogan, O B; Eleftheriadis, C; Elias, N; Fanourakis, G K; Ferrer-Ribas, E; Fischer, H; Franz, J; Galán, J; Gazis, E; Geralis, T; Giomataris, Ioanis; Gninenko, S; Gómez, H; Hasinoff, M; Heinsius, F H; Hikmet, I; Hoffmann, D H H; Irastorza, I G; Jacoby, J; Jakovicic, K; Kang, D; Karageorgopoulou, T; Karuza, M; Königsmann, K C; Kotthaus, R; Krcmar, M; Kousouris, K; Kuster, M; Lakic, B; Lasseur, C; Liolios, A; Ljubicic, A; Lozza, V; Lutz, G; Luzón, G; Miller, D; Morales, A; Morales, J; Niinikoski, T; Nordt, A; Ortiz, A; Papaevangelou, T; Pivovaroff, M; Placci, A; Raiteri, G; Raffelt, G; Riege, H; Rodríguez, A; Ruz, J; Savvidis, I; Semertzidis, Y; Serpico, Pasquale Dario; Solanki, S K; Soufli, R; Stewart, L; Tsagri, M; Van Bibber, K; Villar, J; Vogel, J; Walckiers, L; Zioutas, K

    2008-01-01T23:59:59.000Z

    We have started the development of a detector system, sensitive to single photons in the eV energy range, to be suitably coupled to one of the CAST magnet ports. This system should open to CAST a window on possible detection of low energy Axion Like Particles emitted by the sun. Preliminary tests have involved a cooled photomultiplier tube coupled to the CAST magnet via a Galileian telescope and a switched 40 m long optical fiber. This system has reached the limit background level of the detector alone in ideal conditions, and two solar tracking runs have been performed with it at CAST. Such a measurement has never been done before with an axion helioscope. We will present results from these runs and briefly discuss future detector developments.

  8. Search for low Energy solar Axions with CAST

    E-Print Network [OSTI]

    Giovanni Cantatore; for the CAST Collaboration; :; E. Arik; S. Aune; D. Autiero; K. Barth; A. Belov; B. Beltrán; S. Borghi; F. S. Boydag; H. Bräuninger; G. Cantatore; J. M. Carmona; S. Cebrián; S. A. Cetin; J. I. Collar; T. Dafni; M. Davenport; L. Di Lella; O. B. Dogan; C. Eleftheriadis; N. Elias; G. Fanourakis; E. Ferrer-Ribas; H. Fischer; J. Franz; J. Galán; E. Gazis; T. Geralis; I. Giomataris; S. Gninenko; H. Gómez; M. Hasinoff; F. H. Heinsius; I. Hikmet; D. H. H. Hoffmann; I. G. Irastorza; J. Jacoby; K. Jakov?i?; D. Kang; T. Karageorgopoulou; M. Karuza; K. Königsmann; R. Kotthaus; M. Kr?mar; K. Kousouris; M. Kuster; B. Laki?; C. Lasseur; A. Liolios; A. Ljubi?i?; V. Lozza; G. Lutz; G. Luzón; D. Miller; A. Morales; {deceased}; J. Morales; T. Niinikoski; A. Nordt; A. Ortiz; T. Papaevangelou; M. Pivovaroff; A. Placci; G. Raiteri; G. Raffelt; H. Riege; A. Rodríguez; J. Ruz; I. Savvidis; Y. Semertzidis; P. Serpico; S. K. Solanki; R. Soufli; L. Stewart; M. Tsagri; K. van Bibber; J. Villar; J. Vogel; L. Walckiers; K. Zioutas

    2008-09-29T23:59:59.000Z

    We have started the development of a detector system, sensitive to single photons in the eV energy range, to be suitably coupled to one of the CAST magnet ports. This system should open to CAST a window on possible detection of low energy Axion Like Particles emitted by the sun. Preliminary tests have involved a cooled photomultiplier tube coupled to the CAST magnet via a Galileian telescope and a switched 40 m long optical fiber. This system has reached the limit background level of the detector alone in ideal conditions, and two solar tracking runs have been performed with it at CAST. Such a measurement has never been done before with an axion helioscope. We will present results from these runs and briefly discuss future detector developments.

  9. In Search Of Axions: The CAST Experiment George K. Fanourakis

    E-Print Network [OSTI]

    Hudson, Hugh

    , Greece Abstract. The CERN Axion Solar Telescope (CAST) experiment uses a decommissioned LHC test magnet-Planck-Institut fur Extraterrestrische Physik, Garching, Germany, 6 Instituto de Fisica Nuclear y Altas Energias

  10. Microstructure of thin-wall ductile iron castings

    SciTech Connect (OSTI)

    Dogan, Omer N.; Schrems, Karol K.; Hawk, Jeffrey A.

    2003-01-01T23:59:59.000Z

    Step plate castings with section thicknesses of 1.5 mm to 6 mm and individual (single) castings with section thicknesses of 2 mm to 6 mm were produced using a ductile iron chemistry. Microstructures of these thin wall ductal iron castings were characterized quantitatively using an image analyzer. Matrix structure (amount of pearlite, ferrite, and massive carbides) and graphite structure (volume fraction, nodule size, nodule content, and nodularity) were investigated as a function of section thickness. Pearlite content, nodule count, and nodularity increased with decreasing section thickness, whereas the nodule size decreased. Nodule content exceeded 2000 nodules per mm{sup 2} at the thinnest sections. Statistical analysis was performed to investigate the effect of casting parameters on the microstructure.

  11. Marry for What? Caste and Mate Selection in Modern India

    E-Print Network [OSTI]

    Banerjee, Abhijit

    This paper analyzes how preferences for a noneconomic characteristic (e.g., caste) can affect equilibrium patterns of matching, and empirically evaluates this in the context of middle-class Indian arranged marriages. We ...

  12. Molten metal feed system controlled with a traveling magnetic field

    DOE Patents [OSTI]

    Praeg, Walter F. (Palos Park, IL)

    1991-01-01T23:59:59.000Z

    A continuous metal casting system in which the feed of molten metal is controlled by means of a linear induction motor capable of producing a magnetic traveling wave in a duct that connects a reservoir of molten metal to a caster. The linear induction motor produces a traveling magnetic wave in the duct in opposition to the pressure exerted by the head of molten metal in the reservoir so that p.sub.c =p.sub.g -p.sub.m where p.sub.c is the desired pressure in the caster, p.sub.g is the gravitational pressure in the duct exerted by the force of the head of molten metal in the reservoir, and p.sub.m is the electromagnetic pressure exerted by the force of the magnetic field traveling wave produced by the linear induction motor. The invention also includes feedback loops to the linear induction motor to control the casting pressure in response to measured characteristics of the metal being cast.

  13. A Topological Glass

    E-Print Network [OSTI]

    Jean-Pierre Eckmann

    2007-04-07T23:59:59.000Z

    We propose and study a model with glassy behavior. The state space of the model is given by all triangulations of a sphere with $n$ nodes, half of which are red and half are blue. Red nodes want to have 5 neighbors while blue ones want 7. Energies of nodes with different numbers of neighbors are supposed to be positive. The dynamics is that of flipping the diagonal of two adjacent triangles, with a temperature dependent probability. We show that this system has an approach to a steady state which is exponentially slow, and show that the stationary state is unordered. We also study the local energy landscape and show that it has the hierarchical structure known from spin glasses. Finally, we show that the evolution can be described as that of a rarefied gas with spontaneous generation of particles and annihilating collisions.

  14. Methods for manufacturing monocrystalline or near-monocrystalline cast materials

    DOE Patents [OSTI]

    Stoddard, Nathan G

    2014-04-29T23:59:59.000Z

    Methods are provided for casting one or more of a semiconductor, an oxide, and an intermetallic material. With such methods, a cast body of a monocrystalline form of the one or more of a semiconductor, an oxide, and an intermetallic material may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm.

  15. Methods for manufacturing geometric multi-crystalline cast materials

    DOE Patents [OSTI]

    Stoddard, Nathan G

    2013-11-26T23:59:59.000Z

    Methods are provided for casting one or more of a semi-conductor, an oxide, and an intermetallic material. With such methods, a cast body of a geometrically ordered multi-crystalline form of the one or more of a semiconductor, an oxide, and an intermetallic material may be formed that is free or substantially free of radially-distributed impurities and defects and having at least two dimensions that are each at least about 10 cm.

  16. Procedure for flaw detection in cast stainless steel

    DOE Patents [OSTI]

    Kupperman, David S. (Oak Park, IL)

    1988-01-01T23:59:59.000Z

    A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

  17. Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase II

    SciTech Connect (OSTI)

    Nick Cannell (EMTEC); Adrian S. Sabau (ORNL)

    2005-09-30T23:59:59.000Z

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The first part of the project involved preparation of reports on the state of the art at that time for all the areas under consideration (die-wax, wax-shell, and shell-alloy). The primary R&D focus during Phase I was on the wax material since the least was known about it. The main R&D accomplishments during this phase were determination of procedures for obtaining the thermal conductivity and viscoelastic properties of an unfilled wax and validating those procedures. Phase II focused on die-wax and shell-alloy systems. A wax material model was developed based on results obtained during the previous R&D phase, and a die-wax model was successfully incorporated into and used in commercial computer programs. Current computer simulation programs have complementary features. A viscoelastic module was available in ABAQUS but unavailable in ProCAST, while the mold-filling module was available in ProCAST but unavailable in ABAQUS. Thus, the numerical simulation results were only in good qualitative agreement with experimental results, the predicted shrinkage factors being approximately 2.5 times larger than those measured. Significant progress was made, and results showed that the testing and modeling of wax material had great potential for industrial applications. Additional R&D focus was placed on one shell-alloy system. The fused-silica shell mold and A356 aluminum alloy were considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. It was very important to obtain accurate temperature data from actual castings, and significant effort was made to obtain temperature profiles in the shell mold. A model for thermal radiation within the shell mold was developed, and the thermal model was successfully validated using ProCAST. Since the fused silica shells had the lowest thermal expansion properties in the industry, the dewaxing phase, including the coupling between wax-shell systems, was neglected. The prefiring of the empty shell mold was considered in the model, and the shell mold was limited to a pure elastic material. The alloy dimensions were obtained from numerical simulations only with coupled shell-alloy systems. The alloy dimensions were in excellent quantitative agreement with experimental data, validating the deformation module. For actual parts, however, the creep properties of the shell molds must also be obtained, modeled, and validated.

  18. Eco-efficient waste glass recycling: Integrated waste management and green product development through LCA

    SciTech Connect (OSTI)

    Blengini, Gian Andrea, E-mail: blengini@polito.it [DISPEA - Department of Production Systems and Business Economics, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Turin (Italy); CNR-IGAG, Institute of Environmental Geology and Geo-Engineering, Corso Duca degli Abruzzi 24, 10129 Turin (Italy); Busto, Mirko, E-mail: mirko.busto@polito.it [DISPEA - Department of Production Systems and Business Economics, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Turin (Italy); Fantoni, Moris, E-mail: moris.fantoni@polito.it [DITAG - Department of Land, Environment and Geo-Engineering, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Turin (Italy); Fino, Debora, E-mail: debora.fino@polito.it [DISMIC - Department of Materials Science and Chemical Engineering, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Turin (Italy)

    2012-05-15T23:59:59.000Z

    Highlights: Black-Right-Pointing-Pointer A new eco-efficient recycling route for post-consumer waste glass was implemented. Black-Right-Pointing-Pointer Integrated waste management and industrial production are crucial to green products. Black-Right-Pointing-Pointer Most of the waste glass rejects are sent back to the glass industry. Black-Right-Pointing-Pointer Recovered co-products give more environmental gains than does avoided landfill. Black-Right-Pointing-Pointer Energy intensive recycling must be limited to waste that cannot be closed-loop recycled. - Abstract: As part of the EU Life + NOVEDI project, a new eco-efficient recycling route has been implemented to maximise resources and energy recovery from post-consumer waste glass, through integrated waste management and industrial production. Life cycle assessment (LCA) has been used to identify engineering solutions to sustainability during the development of green building products. The new process and the related LCA are framed within a meaningful case of industrial symbiosis, where multiple waste streams are utilised in a multi-output industrial process. The input is a mix of rejected waste glass from conventional container glass recycling and waste special glass such as monitor glass, bulbs and glass fibres. The green building product is a recycled foam glass (RFG) to be used in high efficiency thermally insulating and lightweight concrete. The environmental gains have been contrasted against induced impacts and improvements have been proposed. Recovered co-products, such as glass fragments/powders, plastics and metals, correspond to environmental gains that are higher than those related to landfill avoidance, whereas the latter is cancelled due to increased transportation distances. In accordance to an eco-efficiency principle, it has been highlighted that recourse to highly energy intensive recycling should be limited to waste that cannot be closed-loop recycled.

  19. Reinforced glass beamsReinforced glass beamsg Auteur Dr. Christian LOUTER 1

    E-Print Network [OSTI]

    Reinforced glass beamsReinforced glass beamsg EDCE Auteur Dr. Christian LOUTER 1 ENAC/EDCE 2011In contemporary architecture glass is increasinglyIn contemporary architecture glass is increasingly applied for structural components such as beamsapplied for structural components such as beams. However glass

  20. An evaluation of direct pressure sensors for monitoring the aluminum die casting process

    SciTech Connect (OSTI)

    Zhang, X.

    1997-12-31T23:59:59.000Z

    This study was conducted as part of the US Department of Energy (DOE) sponsored project Die Cavity Instrumentation. One objective of that project was to evaluate thermal, pressure, and gas flow process monitoring sensors in or near the die cavity as a means of securing improved process monitoring and control and better resultant part quality. The objectives of this thesis are to (1) evaluate a direct cavity pressure sensor in a controlled production campaign at the GM Casting Advanced Development Center (CADC) at Bedford, Indiana; and (2) develop correlations between sensor responses and product quality in terms of the casting weight, volume, and density. A direct quartz-based pressure sensor developed and marked by Kistler Instrument Corp. was acquired for evaluating as an in-cavity liquid metal pressure sensor. This pressure sensor is designed for use up to 700 C and 2,000 bars (29,000 psi). It has a pressure overload capacity up to 2,500 bars (36,250 psi).

  1. Crystallization during processing of nuclear waste glass

    SciTech Connect (OSTI)

    Hrma, Pavel R.

    2010-12-01T23:59:59.000Z

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glassmaking are reviewed.

  2. Corrosion of Partially Crystallized Glasses

    SciTech Connect (OSTI)

    Hrma, Pavel R.; Riley, Brian J.; Vienna, John D.

    2002-05-21T23:59:59.000Z

    Using existing data on corrosion of partially crystallized, simulated, high-level waste glasses, coefficients were introduced to evaluate the cumulative influence of secondary effects, such as residual stresses or concentration gradients on product consistency test response. As compared to predictions based solely on residual glass composition effects, the results showed that cristobalite, eucryptite, and nepheline had a higher-than-predicted impact on glass corrosion, while the effects of baddeleyite, hematite, calcium-zirconium silicate, and zircon were close to those predicted. The effects of acmite and lithium silicate were opposite to those expected based on their compositions. The analysis revealed important limitations of the databases currently available. Better understanding of corrosion phenomena will require quantitative composition data, microscopic characterization of pristine and corroded surfaces, and long-term tests with glass coupons or monoliths.

  3. Solution-borne colloids from drip tests using actinide-doped and fully-radioactive waste glasses

    SciTech Connect (OSTI)

    Fortner, J.A.; Wolf, S.F.; Buck, E.C.; Mertz, C.J.; Bates, J.K.

    1996-12-31T23:59:59.000Z

    Drip tests designed to replicate the synergistic interactions between waste glass, repository groundwater, water vapor, and sensitized 304L stainless steel in the potential Yucca Mountain Repository have been ongoing in our laboratory for over ten years. Results will be presented from three sets of these drip tests: two with actinide-doped glasses, and one with a fully-radioactive glass. Periodic sampling of these tests have revealed trends in actinide release behavior that are consistent with their entrainment in colloidal material when as-cast glass is reacted. Results from vapor hydrated glass show that initially the actinides are completely dissolved in solution, but as the reaction proceeds, the actinides become suspended in solution. Sequential filtering and alpha spectroscopy of colloid-bearing leachate solutions indicate that more than 80 percent of the plutonium and americium are bound to particles that are captured by a 0. 1 gm filter, while less than 10 percent of the neptunium is stopped by a 0. 1 gm filter. Analytical transmission electron microscopy has been used to examine particles from leachate solutions and to identify several actinide-bearing phases which are responsible for the majority of actinide release during glass corrosion.

  4. Yield improvement and defect reduction in steel casting

    SciTech Connect (OSTI)

    Kent Carlson

    2004-03-16T23:59:59.000Z

    This research project investigated yield improvement and defect reduction techniques in steel casting. Research and technology development was performed in the following three specific areas: (1) Feeding rules for high alloy steel castings; (2) Unconventional yield improvement and defect reduction techniques--(a) Riser pressurization; and (b) Filling with a tilting mold; and (3) Modeling of reoxidation inclusions during filling of steel castings. During the preparation of the proposal for this project, these areas were identified by the High Alloy Committee and Carbon and Low Alloy Committee of the Steel Founders' Society of America (SFSA) as having the highest research priority to the steel foundry industry. The research in each of the areas involved a combination of foundry experiments, modeling and simulation. Numerous SFSA member steel foundries participated in the project through casting trials and meetings. The technology resulting from this project will result in decreased scrap and rework, casting yield improvement, and higher quality steel castings produced with less iteration. This will result in considerable business benefits to steel foundries, primarily due to reduced energy and labor costs, increased capacity and productivity, reduced lead-time, and wider use and application of steel castings. As estimated using energy data provided by the DOE, the technology produced as a result of this project will result in an energy savings of 2.6 x 10{sup 12} BTU/year. This excludes the savings that were anticipated from the mold tilting research. In addition to the energy savings, and corresponding financial savings this implies, there are substantial environmental benefits as well. The results from each of the research areas listed above are summarized.

  5. BNFL Report Glass Formers Characterization

    SciTech Connect (OSTI)

    Schumacher, R.F.

    2000-07-27T23:59:59.000Z

    The objective of this task was to obtain powder property data on candidate glass former materials, sufficient to guide conceptual design and estimate the cost of glass former handling facilities as requested under Part B1 of BNFL Technical and Development Support. Twenty-nine glass forming materials were selected and obtained from vendors for the characterization of their physical properties, durability in caustic solution, and powder flow characteristics. A glass former was selected based on the characterization for each of the ten oxide classes required for Envelope A, B, and C mixtures. Three blends (A, B, and C) were prepared based on formulations provided by Vitreous State Laboratory and evaluated with the same methods employed for the glass formers. The properties obtained are presented in a series of attached Tables. It was determined that five of the ten glass formers, (kyanite, iron oxide, titania, zircon, and zinc oxide) have the potential to cause some level of solids f low problems. In addition, all of the blends may require consideration for their handling. A number of engineering considerations and recommendations were prepared based on the experimental findings, experience, and other process considerations. Recommendations for future testing are included. In conjunction with future work, it is recommended that a professional consultant be engaged to guide and assist with testing and design input.

  6. BNFL Report Glass Formers Characterization

    SciTech Connect (OSTI)

    Schumacher, R.F.

    2000-07-27T23:59:59.000Z

    The objective of this task was to obtain powder property data on candidate glass former materials, sufficient to guide conceptual design and estimate the cost of glass former handling facilities as requested under Part B1 of BNFL Technical and Development Support. Twenty-nine glass forming materials were selected and obtained from vendors for the characterization of their physical properties, durability in caustic solution, and powder flow characteristics. A glass former was selected based on the characterization for each of the ten oxide classes required for Envelope A, B, and C mixtures. Three blends (A, B, and C) were prepared based on formulations provided by Vitreous State Laboratory and evaluated with the same methods employed for the glass formers. The properties obtained are presented in a series of attached Tables. It was determined that five of the ten glass formers, (kyanite, iron oxide, titania, zircon, and zinc oxide) have the potential to cause some level of solids f low problems. The problems might include arching or ratholing in the silo/hopper. In addition, all of the blends may require consideration for their handling.

  7. Crystallization in Al88RE8Ni4 Glass Forming Alloys T.K. Croat, A. K. Gangopadhyay, and K. F. Kelton

    E-Print Network [OSTI]

    of the phase separated regions. Keywords: analytical electron microscopy, metallic glasses, aluminum alloys to conventional aluminum alloys. Attempts have been made to attribute the high density of nanocrystalsCrystallization in Al88RE8Ni4 Glass Forming Alloys T.K. Croat, A. K. Gangopadhyay, and K. F. Kelton

  8. The Feasibility of Casting Sculpture in Kirksite

    E-Print Network [OSTI]

    Fox, Lewis Howard

    1968-01-01T23:59:59.000Z

    of equal parts of ammonium chloride and lithium n chloride. When soldering, use an 82.5 percent cadmium or 17.5 percent zinc solder with no flux.3 •^ Metals Handbook. op. cit. , I, p. 1158. ^J. F. Lancaster. The Metallurgy of Welding, Brazing... Silver Chromium Gold These platings are most commonly applied for decorative purposes, but they also improve resistance to corrosion and abrasion. All plated coatings are somewhat porous; and, when moisture penetrates through the pores, some...

  9. Stress-corrosion fatiguecrack growth in a Zr-based bulk amorphous metal

    E-Print Network [OSTI]

    Ritchie, Robert

    Stress-corrosion fatigue­crack growth in a Zr-based bulk amorphous metal V. Schroeder 1 , R metallic glass; Amorphous metal; Fatigue; Stress corrosion; Crack growth 1. Introduction In recent years­crack growth resistance [1­5], its corresponding properties in the presence of a corrosive environment have

  10. Metal inks

    DOE Patents [OSTI]

    Ginley, David S; Curtis, Calvin J; Miedaner, Alex; van Hest, Marinus Franciscus Antonius Maria; Kaydanova, Tatiana

    2014-02-04T23:59:59.000Z

    Self-reducing metal inks and systems and methods for producing and using the same are disclosed. In an exemplary embodiment, a method may comprise selecting metal-organic (MO) precursor, selecting a reducing agent, and dissolving the MO precursor and the reducing agent in an organic solvent to produce a metal ink that remains in a liquid phase at room temperature. Metal inks, including self-reducing and fire-through metal inks, are also disclosed, as are various applications of the metal inks.

  11. Natural analogues of nuclear waste glass corrosion.

    SciTech Connect (OSTI)

    Abrajano, T.A. Jr.; Ebert, W.L.; Luo, J.S.

    1999-01-06T23:59:59.000Z

    This report reviews and summarizes studies performed to characterize the products and processes involved in the corrosion of natural glasses. Studies are also reviewed and evaluated on how well the corrosion of natural glasses in natural environments serves as an analogue for the corrosion of high-level radioactive waste glasses in an engineered geologic disposal system. A wide range of natural and experimental corrosion studies has been performed on three major groups of natural glasses: tektite, obsidian, and basalt. Studies of the corrosion of natural glass attempt to characterize both the nature of alteration products and the reaction kinetics. Information available on natural glass was then compared to corresponding information on the corrosion of nuclear waste glasses, specifically to resolve two key questions: (1) whether one or more natural glasses behave similarly to nuclear waste glasses in laboratory tests, and (2) how these similarities can be used to support projections of the long-term corrosion of nuclear waste glasses. The corrosion behavior of basaltic glasses was most similar to that of nuclear waste glasses, but the corrosion of tektite and obsidian glasses involves certain processes that also occur during the corrosion of nuclear waste glasses. The reactions and processes that control basalt glass dissolution are similar to those that are important in nuclear waste glass dissolution. The key reaction of the overall corrosion mechanism is network hydrolysis, which eventually breaks down the glass network structure that remains after the initial ion-exchange and diffusion processes. This review also highlights some unresolved issues related to the application of an analogue approach to predicting long-term behavior of nuclear waste glass corrosion, such as discrepancies between experimental and field-based estimates of kinetic parameters for basaltic glasses.

  12. Analytical Results of DWPF Glass Sample Taken During Pouring of Canister S01913

    SciTech Connect (OSTI)

    Bannochie, C

    2005-10-01T23:59:59.000Z

    The Defense Waste Processing Facility (DWPF) began processing Sludge Batch 2 (SB2) (Macrobatch 3) in December 2001 as part of Sludge Receipt and Adjustment Tank (SRAT) Batch 208. Macrobatch 3 consists of the contents of Tank 40 and Tank 8 in approximately equal proportions. A glass sample was obtained while pouring Canister S01913 and was sent to the Savannah River National Laboratory (SRNL) Shielded Cells for characterization. This report contains observations of the glass sample, results for the density, the chemical composition, the Product Consistency Test (PCT) and the radionuclide results needed for the Production Record for Canister S01913. The following conclusions are drawn from this work: (1) The glass sample taken during the filling of canister S01913 received at SRNL weighed 33.04 grams and was dark and reflective with no obvious inclusions indicating the glass was homogeneous. (2) The results of the composition for glass sample S01913 are in good agreement ({+-} 15%) with the DWPF SME results for Batch Number 254, the SME Batch that was being fed to the melter when the sample was collected. (3) The calculated WDF was 2.58. (4) Acid dissolution of the glass samples may not have completely dissolved the noble metals rhodium and ruthenium. (5) The PCT results for the glass (normalized boron release of 1.18 g/L) indicate that it is greater than seven standard deviations more durable than the EA glass; thus, the glass meets the waste acceptance criterion for durability. (6) The measured density of the glass was 2.56 {+-} 0.03 g/cm{sup 3}.

  13. Nano-structured self-cleaning superhydrophobic glass

    E-Print Network [OSTI]

    Kim, Jin Yeol

    2010-01-01T23:59:59.000Z

    5. Optically transparent glass with vertically alignedcomposition of biosoluble glass fiber” Korean ApplicationS. Jin, “Optically Transparent Glass with Vertically Aligned

  14. Micro-Continuum Modeling of Nuclear Waste Glass Corrosion

    E-Print Network [OSTI]

    Steefel, Carl

    2014-01-01T23:59:59.000Z

    21. Grambow, B. (2006). Nuclear waste glasses – How durable?Continuum Modeling of Nuclear Waste Glass Corrosion AugustContinuum Modeling of Nuclear Waste Glass Corrosion Prepared

  15. Effect of alkali addition on DC conductivity and thermal properties of vanadium-bismo-borate glasses

    SciTech Connect (OSTI)

    Khasa, S., E-mail: skhasa@rediff.com; Dahiya, M. S., E-mail: skhasa@rediff.com [Physics Department, Deenbandhu Chhotu Ram University of Science and Technology, Murthal-131039 (India); Agarwal, A. [Physics Department, Guru Jambheshwara University of Science and Technology, Hisar-125001 (India)

    2014-04-24T23:59:59.000Z

    The DC Conductivity and Differential Thermal Analysis of glasses with composition (30?x)Li{sub 2}O?xV{sub 2}O{sub 5}?20Bi{sub 2}O{sub 3}?50B{sub 2}O{sub 3}(x=15, 10, 5) has been carried out in order to study the effect of replacing the Transition Metal Oxide (TMO) with alkali oxide. A significant increase in the DC conductivity has been observed with increase in alkali content. Again the thermal measurements have shown the decrease in both glass transition temperature (T{sub g}) and crystallization temperature (T{sub x}). The Glass Stability (GS) and Glass Forming Ability (GFA) have also been calculated and these also were found to decrease with increase in alkali oxide content at the cost of TMO.

  16. Transmissive metallic contact for amorphous silicon solar cells

    DOE Patents [OSTI]

    Madan, A.

    1984-11-29T23:59:59.000Z

    A transmissive metallic contact for amorphous silicon semiconductors includes a thin layer of metal, such as aluminum or other low work function metal, coated on the amorphous silicon with an antireflective layer coated on the metal. A transparent substrate, such as glass, is positioned on the light reflective layer. The metallic layer is preferably thin enough to transmit at least 50% of light incident thereon, yet thick enough to conduct electricity. The antireflection layer is preferably a transparent material that has a refractive index in the range of 1.8 to 2.2 and is approximately 550A to 600A thick.

  17. Tetraethyl orthosilicate-based glass composition and method

    DOE Patents [OSTI]

    Wicks, George G. (Aiken, SC); Livingston, Ronald R. (Aiken, SC); Baylor, Lewis C. (North Augusta, SC); Whitaker, Michael J. (North Augusta, SC); O'Rourke, Patrick E. (Martinez, GA)

    1997-01-01T23:59:59.000Z

    A tetraethyl orthosilicate-based, sol-gel glass composition with additives selected for various applications. The composition is made by mixing ethanol, water, and tetraethyl orthosilicate, adjusting the pH into the acid range, and aging the mixture at room temperature. The additives, such as an optical indicator, filler, or catalyst, are then added to the mixture to form the composition which can be applied to a substrate before curing. If the additive is an indicator, the light-absorbing characteristics of which vary upon contact with a particular analyte, the indicator can be applied to a lens, optical fiber, reagant strip, or flow cell for use in chemical analysis. Alternatively, an additive such as alumina particles is blended into the mixture to form a filler composition for patching cracks in metal, glass, or ceramic piping.

  18. Tetraethyl orthosilicate-based glass composition and method

    DOE Patents [OSTI]

    Wicks, G.G.; Livingston, R.R.; Baylor, L.C.; Whitaker, M.J.; O`Rourke, P.E.

    1997-06-10T23:59:59.000Z

    A tetraethyl orthosilicate-based, sol-gel glass composition with additives selected for various applications is described. The composition is made by mixing ethanol, water, and tetraethyl orthosilicate, adjusting the pH into the acid range, and aging the mixture at room temperature. The additives, such as an optical indicator, filler, or catalyst, are then added to the mixture to form the composition which can be applied to a substrate before curing. If the additive is an indicator, the light-absorbing characteristics of which vary upon contact with a particular analyte, the indicator can be applied to a lens, optical fiber, reagent strip, or flow cell for use in chemical analysis. Alternatively, an additive such as alumina particles is blended into the mixture to form a filler composition for patching cracks in metal, glass, or ceramic piping. 12 figs.

  19. Silicone metalization

    DOE Patents [OSTI]

    Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

    2008-12-09T23:59:59.000Z

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  20. Short and medium range order in two-component silica glasses by positron annihilation spectroscopy

    SciTech Connect (OSTI)

    Inoue, K.; Kataoka, H.; Nagai, Y. [The Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Hasegawa, M. [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Kobayashi, Y. [The Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Research Institute of Instrumentation Frontier, National Institute of Advanced Industrial Science and Technology, Umezono, Tsukuba, Ibaraki 305-8568 (Japan)

    2014-05-28T23:59:59.000Z

    The dependence of chemical composition on the average sizes of subnanometer-scale intrinsic structural open spaces surrounded by glass random networks in two-component silica-based glasses was investigated systematically using positronium (Ps) confined in the open spaces. The average sizes of the open spaces for SiO{sub 2}-B{sub 2}O{sub 3} and SiO{sub 2}-GeO{sub 2} glasses are only slightly dependent on the chemical compositions because the B{sub 2}O{sub 3} and GeO{sub 2} are glass network formers that are incorporated into the glass network of the base SiO{sub 2}. However, the open space sizes for all SiO{sub 2}-R{sub 2}O (R?=?Li, Na, K) glasses, where R{sub 2}O is a glass network modifier that occupies the open spaces, decrease rapidly with an increase in the R{sub 2}O concentration. Despite the large difference in the ionic radii of the alkali metal (R) atoms, the open space sizes decrease similarly for all the alkali metal atoms studied. This dependence of the chemical composition on the open space sizes in SiO{sub 2}-R{sub 2}O observed by Ps shows that the alkali metal atoms do not randomly occupy the structural open spaces, but filling of the open spaces by R{sub 2}O proceeds selectively from the larger to the smaller open spaces as the R{sub 2}O concentrations are increased.

  1. Effects of accelerated weathering on architectural laminated glass in a windstorm environment

    SciTech Connect (OSTI)

    Behr, R.A.; Minor, J.E.; Kremer, P.A. [Univ. of Missouri, Rolla, MO (United States). Graduate Center for Materials Research

    1996-12-31T23:59:59.000Z

    An experimental study was conducted to assess the serviceability and ultimate limit state behavior of a fully glazed architectural laminated glass system under accelerated weathering conditions. Glazed specimens included heat-strengthened laminated glass with a low-emissivity, metallic solar coating on one glass surface next to the polyvinyl butyral interlayer. The laminated glass units were anchored to the aluminum curtain wall frame with a perimeter anchor bead of medium-modulus structural silicone sealant. Accelerated weathering was performed in a manner similar to the provisions of ASTM E773-88 and E774-92. All specimens (weathered and unweathered) were then subjected to a severe windstorm simulation test, i.e., windborne missile impacts followed by an extensive positive/negative pressure spectrum. Results indicated that the accelerated weathering had demonstrable effects on both the PVB laminated glass and the structural silicone anchor bead. However, complete resistance to glass fallout during the pressure spectrum was achieved when the inboard glass ply remained unbroken after completion of the windborne missile impacts.

  2. CASTING DEFECT MODELING IN AN INTEGRATED COMPUTATIONAL MATERIALS ENGINEERING APPROACH

    SciTech Connect (OSTI)

    Sabau, Adrian S [ORNL

    2015-01-01T23:59:59.000Z

    To accelerate the introduction of new cast alloys, the simultaneous modeling and simulation of multiphysical phenomena needs to be considered in the design and optimization of mechanical properties of cast components. The required models related to casting defects, such as microporosity and hot tears, are reviewed. Three aluminum alloys are considered A356, 356 and 319. The data on calculated solidification shrinkage is presented and its effects on microporosity levels discussed. Examples are given for predicting microporosity defects and microstructure distribution for a plate casting. Models to predict fatigue life and yield stress are briefly highlighted here for the sake of completion and to illustrate how the length scales of the microstructure features as well as porosity defects are taken into account for modeling the mechanical properties. Thus, the data on casting defects, including microstructure features, is crucial for evaluating the final performance-related properties of the component. ACKNOWLEDGEMENTS This work was performed under a Cooperative Research and Development Agreement (CRADA) with the Nemak Inc., and Chrysler Co. for the project "High Performance Cast Aluminum Alloys for Next Generation Passenger Vehicle Engines. The author would also like to thank Amit Shyam for reviewing the paper and Andres Rodriguez of Nemak Inc. Research sponsored by the U. S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Vehicle Technologies Office, as part of the Propulsion Materials Program under contract DE-AC05-00OR22725 with UT-Battelle, LLC. Part of this research was conducted through the Oak Ridge National Laboratory's High Temperature Materials Laboratory User Program, which is sponsored by the U. S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Vehicle Technologies Program.

  3. Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Ramsey, Philip B. (Livermore, CA); Juntz, Robert S. (Hayward, CA)

    1995-01-01T23:59:59.000Z

    An improved method for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite's high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding.

  4. Focused Ion Beam Production Using a Pyroelectric Crystal and a Resistive Glass Tube

    E-Print Network [OSTI]

    Danon, Yaron

    Focused Ion Beam Production Using a Pyroelectric Crystal and a Resistive Glass Tube T. Z. Fullem, A to accelerate electrons into a metal target has led to the production of compact X-Ray generators [4], [5], [6 tungsten tip (marketed for use in a scanning electron microscope) with an apex radius of 70 nm was mounted

  5. HLW Glass Studies: Development of Crystal-Tolerant HLW Glasses

    SciTech Connect (OSTI)

    Matyas, Josef; Huckleberry, Adam R.; Rodriguez, Carmen P.; Lang, Jesse B.; Owen, Antionette T.; Kruger, Albert A.

    2012-04-02T23:59:59.000Z

    In our study, a series of lab-scale crucible tests were performed on designed glasses of different compositions to further investigate and simulate the effect of Cr, Ni, Fe, Al, Li, and RuO2 on the accumulation rate of spinel crystals in the glass discharge riser of the HLW melter. The experimental data were used to expand the compositional region covered by an empirical model developed previously (Matyáš et al. 2010b), improving its predictive performance. We also investigated the mechanism for agglomeration of particles and impact of agglomerates on accumulation rate. In addition, the TL was measured as a function of temperature and composition.

  6. Glass and Glass Products (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdf Flash2006-52.pdf0.pdfDepartmentCounselGlass Coating Makes Solar Panels MoreGlass and

  7. Tape-cast sensors and method of making

    DOE Patents [OSTI]

    Mukundan, Rangachary (Santa Fe, NM); Brosha, Eric L. (Los Alamos, NM); Garzon, Fernando H. (Santa Fe, NM)

    2009-08-18T23:59:59.000Z

    A method of making electrochemical sensors in which an electrolyte material is cast into a tape. Prefabricated electrodes are then partially embedded between two wet layers of the electrolyte tape to form a green sensor, and the green sensor is then heated to sinter the electrolyte tape around the electrodes. The resulting sensors can be used in applications such as, but not limited to, combustion control, environmental monitoring, and explosive detection. A electrochemical sensor formed by the tape-casting method is also disclosed.

  8. Use of duplex stainless steel castings in control valves

    SciTech Connect (OSTI)

    Gossett, J.L. [Fisher Controls International, Inc., Marshalltown, IA (United States)

    1996-07-01T23:59:59.000Z

    Duplex stainless steels have enjoyed rapidly increasing popularity in recent years. For numerous reasons the availability of these alloys in the cast form has lagged behind the availability of the wrought form. Commercial demand for control valves in these alloys has driven development of needed information to move into production. A systematic approach was used to develop specifications, suppliers and weld procedures. Corrosion, stress corrosion cracking (SCC), sulfide stress cracking (SSC) and hardness results are also presented for several alloys including; CD3MN (UNS J92205), CD4MCu (UNS J93370) and CD7MCuN (cast UNS S32550).

  9. Final report to the strategic environmental research and development program on near-net shape casting of uranium-6% niobium alloys

    SciTech Connect (OSTI)

    Gourdin, W.H.

    1996-01-01T23:59:59.000Z

    Fabrication methods traditionally used in the fabrication of depleted uranium parts within the Department of Energy (DOE) are extremely wasteful, with only 3% of the starting material actually appearing as finished product. The current effort, funded by the Strategic Environmental Research and Development Program (SERDP) at Los Alamos National Laboratory (LANL), Sandia National Laboratories, Albuquerque (SNLA), and Lawrence Livermore National Laboratory (LLNL), was conceived as a means to drastically reduce this inefficiency and the accompanying waste by demonstrating the technology to cast simple parts close to their final shape in molds made from a variety of materials. As a part of this coordinated study, LLNL was given, and has achieved, two primary objectives: (1) to demonstrate the feasibility of using refractory metal for reusable molds in the production of castings of uranium-6 wt% niobium alloy (U-6Nb); and (2) to demonstrate the utility of detailed simulations of thermal and fluid flow characteristics in the understanding and improvement of the near-net shape casting process. In both cases, our efforts were focused on a flat plate castings, which serve as simple prototypical parts. This report summarizes the results of LLNL work in each area.

  10. Improving the manufacturing yield of investment cast turbine blades through robust design

    E-Print Network [OSTI]

    Margetts, David (David Lawrence)

    2008-01-01T23:59:59.000Z

    The manufacturing of turbine blades is often outsourced to investment casting foundries by aerospace companies that design and build jet engines. Aerospace companies have found that casting defects are an important cost ...

  11. Construction and Preliminary HVS Tests of Pre-Cast Concrete Pavement Slabs

    E-Print Network [OSTI]

    Kohler, Erwin R.; du Plessis, Louw; Theyse, Hechter

    2008-01-01T23:59:59.000Z

    Cast Concrete Pavement Slabs with HVS Testing. ” TechnicalCast Concrete Pavement Slabs with HVS Testing Signatures: E.subgrade. FWD testing on the centers of the concrete slabs

  12. Significant Energy and Material Reductions in the Continuous Casting of Certain Copper Alloys

    E-Print Network [OSTI]

    Nielson, W. D.

    This project addresses the continuous casting of barstock in certain copper alloys. A superheated reservoir of molten alloy is maintained in a continuously heated holding furnace (tundish) during casting. These tundishes are currently heated...

  13. Investigating Mould Heat Transfer in Thin Slab Casting with CON1D Begoa Santillana

    E-Print Network [OSTI]

    Thomas, Brian G.

    . Heat transfer in the thin slab casting mould is being investigated with the 1-D heat transfer model MODEL DESCRIPTION The heat transfer model, CON1D1 , models several aspects of the continuous casting

  14. CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components...

  15. CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel...

    Broader source: Energy.gov (indexed) [DOE]

    engine * Cast stainless upgrade for SiMo cast-iron diesel engine exhaust components turbo-housing exhaust manifold C-15, 14.6L HD On- Highway Diesel Engine Materials Need: High...

  16. alloy-graphite casting annual: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    K; Zioutas, Konstantin; 10.1103PhysRevLett.94.121301 2005-01-01 412 The CERN Axion Solar Telescope (CAST): status and prospects Astrophysics (arXiv) Summary: The CAST...

  17. alloy-graphite castings technical: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    K; Zioutas, Konstantin; 10.1103PhysRevLett.94.121301 2005-01-01 437 The CERN Axion Solar Telescope (CAST): status and prospects Astrophysics (arXiv) Summary: The CAST...

  18. Change in atomic coordination in a heavily deformed metallic glass

    SciTech Connect (OSTI)

    Liu, Y. [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner Platz 1, D-14109 Berlin (Germany); Schumacher, G. [Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner Platz 1, D-14109 Berlin (Germany); Riesemeier, H. [Bundesanstalt für Materialforschung und-prüfung, Unter den Eichen 87, D-12205 Berlin (Germany); Banhart, J. [Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner Platz 1, D-14109 Berlin (Germany); Technische Universität Berlin, Materials Science and Technology, Hardenbergstr. 36, 10623 Berlin (Germany)

    2014-05-28T23:59:59.000Z

    The local structure around Ni and La atoms in Al{sub 85}Ni{sub 10}La{sub 5} amorphous powder after ball milling was investigated by X-ray absorption spectroscopy. A continuous decrease in coordination number of Ni and La as a function of milling time was observed, while the nearest neighbour distance and the mean square atomic displacement did not change, pointing at the creation of free volume around the Ni and La atoms. These structural changes resemble those of a liquid upon temperature increase. The results are described by a shear band model in which the coordination numbers of Ni and La are different within and outside a shear band.

  19. Short communication Fractal in fracture of bulk metallic glass

    E-Print Network [OSTI]

    Gao, Jianbo

    , West Lafayette, IN 47996, USA d Neutron Scattering Science Division, Oak Ridge National Laboratory, Oak

  20. Metal and Glass Manufacturers Reduce Costs by Increasing Energy Efficiency

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page onYouTube YouTube Note: Since the.pdfBreaking ofOil & GasTechnicalMeetingand NorthernMessaging Strategiesin Process

  1. Electrochromically switched, gas-reservoir metal hydride devices with application to energy-efficient windows

    E-Print Network [OSTI]

    concentration) in the gas volume between glass panes of the insulated glass units (IGUs). The elimination is an option but it requires well controlled gas exchange processes. Alternatively, and from many pointsElectrochromically switched, gas-reservoir metal hydride devices with application to energy

  2. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    SciTech Connect (OSTI)

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2008-01-09T23:59:59.000Z

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and nickel-based materials, and are proving to have excellent wear properties, sufficient to warrant their use in earth excavation, drilling and tunnel boring applications. Large areas have been successfully coated with these materials, with thicknesses of approximately one centimeter. The observed corrosion resistance may enable applications of importance in industries such as: oil and gas production, refining, nuclear power generation, shipping, and others.

  3. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    SciTech Connect (OSTI)

    Farmer, J

    2007-07-09T23:59:59.000Z

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and nickel-based materials, and are proving to have excellent wear properties, sufficient to warrant their use in earth excavation, drilling and tunnel boring applications. Large areas have been successfully coated with these materials, with thicknesses of approximately one centimeter. The observed corrosion resistance may enable applications of importance in industries such as: oil and gas production, refining, nuclear power generation, shipping, and others.

  4. Energy Saving Glass Lamination via Selective Radio-Frequency Heating

    SciTech Connect (OSTI)

    Shulman, Holly S.; Allan, Shawn M.

    2009-11-11T23:59:59.000Z

    This Inventions and Innovations program supported the technical and commercial research and development needed to elevate Ceralink's energy saving process for flat glass lamination from bench scale to a self-supporting technology with significant potential for growth. Radio-frequency heating was any un-explored option for laminating glass prior to this program. With significant commercial success through time and energy savings in the wood, paper, and plastics industries, RF heating was found to have significant promise for the energy intensive glass lamination industry. A major technical goal of the program was to demonstrate RF lamination across a wide range of laminate sizes and materials. This was successfully accomplished, dispelling many skeptics' concerns about the abilities of the technology. Ceralink laminated panels up to 2 ft x 3 ft, with four sets processed simultaneously, in a 3 minute cycle. All major categories of interlayer materials were found to work with RF lamination. In addition to laminating glass, other materials including photovoltaic silicon solar cells, light emitting diodes, metallized glass, plastics (acrylic and polycarbonate), and ceramics (alumina) were found compatible with the RF process. This opens up a wide range of commercial opportunities beyond the initially targeted automotive industry. The dramatic energy savings reported for RF lamination at the bench scale were found to be maintained through the scale up of the process. Even at 2 ft x 3 ft panel sizes, energy savings are estimated to be at least 90% compared to autoclaving or vacuum lamination. With targeted promotion through conference presentations, press releases and internet presence, RF lamination has gained significant attention, drawing large audiences at American Ceramic Society meetings. The commercialization success of the project includes the establishment of a revenue-generating business model for providing process development and demonstrations for potential RF lamination users. A path to industrial energy benefits and revenue through industrial equipment sales was established in a partnership with Thermex Thermatron, a manufacturer of RF equipment.

  5. Filled glass composites for sealing of solid oxide fuel cells.

    SciTech Connect (OSTI)

    Tandon, Rajan; Widgeon, Scarlett Joyce; Garino, Terry J.; Brochu, Mathieu; Gauntt, Bryan D.; Corral, Erica L.; Loehman, Ronald E.

    2009-04-01T23:59:59.000Z

    Glasses filled with ceramic or metallic powders have been developed for use as seals for solid oxide fuel cells (SOFC's) as part of the U.S. Department of Energy's Solid State Energy Conversion Alliance (SECA) Program. The composites of glass (alkaline earth-alumina-borate) and powders ({approx}20 vol% of yttria-stabilized zirconia or silver) were shown to form seals with SOFC materials at or below 900 C. The type and amount of powder were adjusted to optimize thermal expansion to match the SOFC materials and viscosity. Wetting studies indicated good wetting was achieved on the micro-scale and reaction studies indicated that the degree of reaction between the filled glasses and SOFC materials, including spinel-coated 441 stainless steel, at 750 C is acceptable. A test rig was developed for measuring strengths of seals cycled between room temperature and typical SOFC operating temperatures. Our measurements showed that many of the 410 SS to 410 SS seals, made using silver-filled glass composites, were hermetic at 0.2 MPa (2 atm.) of pressure and that seals that leaked could be resealed by briefly heating them to 900 C. Seal strength measurements at elevated temperature (up to 950 C), measured using a second apparatus that we developed, indicated that seals maintained 0.02 MPa (0.2 atm.) overpressures for 30 min at 750 C with no leakage. Finally, the volatility of the borate component of sealing glasses under SOFC operational conditions was studied using weight loss measurements and found by extrapolation to be less than 5% for the projected SOFC lifetime.

  6. Improving the Efficiency of Die Casting Machine Hydraulic Systems with the Retrofit of Adjustable Frequency Drives

    E-Print Network [OSTI]

    Ambs, L.; Kosanovic, D.; Edberg, C.

    casting machine, DCM, consists of basically four fundamental systems. These are the casting mold or die, the clamping unit, the injection unit, and the hydraulic system. Die casting molds perfonn two crucial functions; imparting the desired shape..., speeding the solidification process. The clamping unit is responsible for opening and closing the mold halves, as well as exerting the force that holds the two halves of the mold together during injection. Most die casting machines use a type...

  7. Glass Transition in Confined Geometry

    E-Print Network [OSTI]

    Simon Lang; Vitalie Botan; Martin Oettel; David Hajnal; Thomas Franosch; Rolf Schilling

    2010-08-23T23:59:59.000Z

    Extending mode-coupling theory, we elaborate a microscopic theory for the glass transition of liquids confined between two parallel flat hard walls. The theory contains the standard MCT equations in bulk and in two dimensions as limiting cases and requires as input solely the equilibrium density profile and the structure factors of the fluid in confinement. We evaluate the phase diagram as a function of the distance of the plates for the case of a hard sphere fluid and obtain an oscillatory behavior of the glass transtion line as a result of the structural changes related to layering.

  8. Glass Forming Ability and Relaxation Behavior of Zr Based Metallic Glasses

    E-Print Network [OSTI]

    Kamath, Aravind Miyar

    2012-07-16T23:59:59.000Z

    by using an annealing induced relaxation approach. The thermal relaxation was studied by measuring specific heat of the samples using differential scanning calorimeter (DSC) and calculating the enthalpy recovery on reheating in the BMG samples...

  9. Effect of furnace atmosphere on E-glass foaming

    E-Print Network [OSTI]

    Kim, D. S.; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

    2006-01-01T23:59:59.000Z

    oxy-fired furnaces. E-glass foams were generated in a fused-81.05.K 1. Introduction Glass foams generated in glass-that the stability of E-glass foam decreased with increasing

  10. The Conservation of Seventeenth Century Archaeological Glass

    E-Print Network [OSTI]

    Arcak, Cory

    2010-10-12T23:59:59.000Z

    is the only chance for the objects survival. Though glass is considered one of the most stable archaeological materials, noninvasive, reversible treatments are not always possible given the level of deterioration glass objects undergo within the archaeological...

  11. The Huge, Blue, Jesus Glass Statue

    E-Print Network [OSTI]

    Robbins, Joanna

    2013-01-01T23:59:59.000Z

    Later, I found a huge, blue, glass statue of Jesus stuffedOF CALIFORNIA RIVERSIDE The Huge, Blue, Jesus Glass Statue Aeyes as RED And wrote down BLUE for your hair. I had to fix

  12. Structure glass technology : systems and applications

    E-Print Network [OSTI]

    Leitch, Katherine K. (Katherine Kristen)

    2005-01-01T23:59:59.000Z

    Glass cannot compete with steel in terms of strength or durability, but it is the only structural material that offers the highly sought after qualities of translucency and transparency. The use of glass has evolved from ...

  13. Crystallization in High-Level Waste Glasses

    SciTech Connect (OSTI)

    Hrma, Pavel R. (BATTELLE (PACIFIC NW LAB)); Dane R Spearing, Gary L Smith, SK Sundaram

    2002-01-01T23:59:59.000Z

    This review outlines important aspects of crystallization in HLW glasses, such as equilibrium, nucleation, growth, and dissolution. The impact of crystallization on continuous melters and the chemical durability of high-level waste glass are briefly discussed.

  14. SIMULATION OF STRESSES DURING CASTING OF BINARY MAGNESIUM-ALUMINUM ALLOYS M.G. Pokorny1

    E-Print Network [OSTI]

    Beckermann, Christoph

    SIMULATION OF STRESSES DURING CASTING OF BINARY MAGNESIUM-ALUMINUM ALLOYS M.G. Pokorny1 , C, Geesthacht, Germany Keywords: Magnesium Alloys, Casting, Stress Simulation Abstract A visco-plastic deformation model is used to predict thermal stresses during casting of binary Mg-Al alloys. The predictions

  15. Numerical Study of Steady Turbulent Flow through Bifurcated Nozzles in Continuous Casting

    E-Print Network [OSTI]

    Thomas, Brian G.

    . The effects of nozzle design and casting process operating variables on the jet characteristics exitingNumerical Study of Steady Turbulent Flow through Bifurcated Nozzles in Continuous Casting FADY M. NAJJAR, BRIAN G. THOMAS, and DONALD E. HERSHEY Bifurcated nozzles are used in continuous casting

  16. Edinburgh Research Explorer The Dalmarnock Fire Tests on a Cast Insitu Concrete Structure

    E-Print Network [OSTI]

    Millar, Andrew J.

    Edinburgh Research Explorer The Dalmarnock Fire Tests on a Cast Insitu Concrete Structure Citation Fire Tests on a Cast Insitu Concrete Structure'. in Proceedings of the international Workshop Fire THE DALMARNOCK FIRE TESTS ON A CAST INSITU CONCRETE STRUCTURE Susan Deeny PhD Student University of Edinburgh, UK

  17. Statistical analysis of the mechanical properties of thin walled ductile iron castings

    SciTech Connect (OSTI)

    Schrems, Karol K.; Hawk, Jeffrey A.; Dogan, Omer N.; Druschitz, A.P. (Intermet)

    2003-01-01T23:59:59.000Z

    Ductile iron castings have long been used in the automotive market. Ductile iron is inexpensive to produce and has desirable fracture resistance and mechanical properties. However, the weight of ductile iron is driving an effort to reduce wall thickness in order to increase fuel economy. Traditionally, cast iron has been cast into thick, bulky shapes. Reducing the section size of cast iron can be done, but pushes foundry practice into new areas. A consortium of foundries, foundry suppliers, and automotive manufacturers has been pursuing the use of thin walled ductile cast iron. This paper investigates the mechanical behavior of three experimental heats of thin-wall castings in order to evaluate property trends and limits. Castings as thin as 1.7 mm (0.07 in) have been successfully cast. The study was designed to investigate the effects of thickness and different casting heats on the dependent variables of ultimate tensile strength, yield strength, elongation-to-failure, reduction in area, and hardness. The ultimate tensile strength of the castings is found to increase as the casting thickness decreases. Conversely, the elongation-to-failure is found to decrease as the casting thickness decreases. Heat-to-heat differences were found, but they were usually within the scatter of the data.

  18. Effects of sub-Tg annealing on Cu64.5Zr35.5 glasses: A molecular dynamics study

    SciTech Connect (OSTI)

    Zhang, Feng [Ames Laboratory; Mendelev, Mikhail I. [Ames Laboratory; Zhang, Yue [Ames Laboratory; Wang, Cai-Zhuang [Ames Laboratory; Kramer, Matthew J. [Ames Laboratory; Ho, Kai-Ming [Ames Laboratory

    2014-02-11T23:59:59.000Z

    Creating metallic glasses by cooling liquid melts in molecular dynamics simulations faces a well-known challenge that the cooling rate is too fast compared with experiments. Taking the prototypical Cu 64.5Zr35.5 glasses as an example, we propose an efficient cooling strategy in which most of the computer time is spent on a prolonged isothermal process slightly below the glass-transition temperature, Tg . The glassy sample prepared in this way demonstrates significant energetic stability, slow dynamics, and well-developed short-range icosahedral order. By conventional uniform cooling, similar properties can only be obtained using a cooling rate more than 15 times slower.

  19. Glass Transition and the Coulomb Gap in Electron Glasses M. Muller and L. B. Ioffe

    E-Print Network [OSTI]

    Müller, Markus

    Glass Transition and the Coulomb Gap in Electron Glasses M. Mu¨ller and L. B. Ioffe Department December 2004) We establish the connection between the presence of a glass phase and the appearance correlations in a systematic way, we show that in the case of strong disorder a continuous glass transition

  20. The formation of crystals in glasses containing rare earth oxides

    SciTech Connect (OSTI)

    Fadzil, Syazwani Mohd [Pohang University of Science and Technology (POSTECH), Pohang (Korea, Republic of); Hrma, Pavel [Pohang University of Science and Technology (POSTECH), Pohang, South Korea and Pacific Northwest National Laboratory, Richland, Washington (United States); Crum, Jarrod [Pacific Northwest National Laboratory, Richland, Washington (United States); Siong, Khoo Kok; Ngatiman, Mohammad Fadzlee; Said, Riduan Mt [National University of Malaysia, Bandar Baru Bangi, Selangor (Malaysia)

    2014-02-12T23:59:59.000Z

    Korean spent nuclear fuel will reach the capacity of the available temporary storage by 2016. Pyroprocessing and direct disposal seems to be an alternative way to manage and reuse spent nuclear fuel while avoiding the wet reprocessing technology. Pyroprocessing produces several wastes streams, including metals, salts, and rare earths, which must be converted into stabilized form. A suitable form for rare earth immobilization is borosilicate glass. The borosilicate glass form exhibits excellent durability, allows a high waste loading, and is easy to process. In this work, we combined the rare earths waste of composition (in wt%) 39.2Nd{sub 2}O{sub 3}–22.7CeO{sub 2}–11.7La{sub 2}O{sub 3}–10.9PrO{sub 2}–1.3Eu{sub 2}O{sub 3}–1.3Gd{sub 2}O{sub 3}–8.1Sm{sub 2}O{sub 3}–4.8Y{sub 2}O{sub 3} with a baseline glass of composition 60.2SiO{sub 2}–16.0B{sub 2}O{sub 3}–12.6Na{sub 2}O–3.8Al{sub 2}O{sub 3}–5.7CaO–1.7ZrO{sub 2}. Crystallization in waste glasses occurs as the waste loading increases. It may produce complicate glass processing and affect the product quality. To study crystal formation, we initially made glasses containing 5%, 10% and 15% of La{sub 2}O{sub 3} and then glasses with 5%, 10% and 15% of the complete rare earth mix. Samples were heat-treated for 24 hours at temperatures 800°C to 1150°C in 50°C increments. Quenched samples were analyzed using an optical microscope, scanning electron microscope with energy dispersive spectroscopy, and x-ray diffraction. Stillwellite (LaBSiO{sub 5}) and oxyapatite (Ca{sub 2}La{sub 8}Si{sub 6}O{sub 26}) were found in glasses containing La{sub 2}O{sub 3}, while oxyapatite (Ca{sub 2}La{sub 8}Si{sub 6}O{sub 26} and NaNd{sub 9}Si{sub 6}O{sub 26}) precipitated in glasses with additions of mixed rare earths. The liquidus temperature (T{sub L}) of the glasses containing 5%, 10% and 15% La{sub 2}O{sub 3} were 800°C, 959°C and 986°C, respectively; while T{sub L} was 825°C, 1059°C and 1267°C for glasses with 5%, 10% and 15% addition of mixed rare earth oxides. The component coefficients T{sub B2O3}, T{sub SiO2}, T{sub CaO}, and T{sub RE2O3} were also evaluated using a recently published study.

  1. COSTS MODELS IN DESIGN AND MANUFACTURING OF SAND CASTING PRODUCTS

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    COSTS MODELS IN DESIGN AND MANUFACTURING OF SAND CASTING PRODUCTS Nicolas PERRY Ass. Prof., IRCCy.Bernard@irccyn.ec-nantes.fr Abstract: In the early phases of the product life cycle, the costs controls became a major decision tool difficulties, we will present an approach using a concept of cost entity related to the design and realization

  2. DIVISON 03 CONCRETE 03300 CAST-IN-PLACE CONCRETE

    E-Print Network [OSTI]

    -IN-PLACE CONCRETE A. Design Considerations 1. Testing and inspection will be required for cast-in-place concrete of the Building Code. All testing and inspection of concrete work will be contracted for and paid for directly by the University, regardless of building class. The A/E must specify all testing and inspection of concrete work

  3. The Dyslexia Foundation is Sponsoring a Web-Cast Conference

    E-Print Network [OSTI]

    The Dyslexia Foundation is Sponsoring a Web-Cast Conference The Dyslexia Foundation 4 Narragansett St./PO Box P-22 South Dartmouth, MA 02748 TheDyslexiaFoundation@gmail.com TheDyslexiaFoundation.org Reading/Literacy, Dyslexia and the Brain In Celebration of the 25th Anniversary of The Dyslexia Research

  4. Termination Casts: A Flexible Approach to Termination with General Recursion

    E-Print Network [OSTI]

    Weirich, Stephanie

    Termination Casts: A Flexible Approach to Termination with General Recursion Aaron Stump Computer distinguishes terminating terms and total functions from possibly diverging terms and partial functions type-form "Terminates t", expressing that term t is terminating; and then allow terms t to be coerced

  5. The Athlit ra: Classical and Hellenistic bronze casting

    E-Print Network [OSTI]

    Oron, Asaf

    2001-01-01T23:59:59.000Z

    half of the 10th century B. C. , are solid casts depicting a nude male with outstretched The earliest surviving examples of Greek sphyrelata are the figures of Apollo, Artemis, and Leto found at Dreros on Crete. The figures are currently dated...

  6. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01T23:59:59.000Z

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  7. Energy Saving Melting and Revert Reduction Technology: Improved Die Casting Process to Preserve the Life of the Inserts

    SciTech Connect (OSTI)

    David Schwam, PI; Xuejun Zhu, Sr. Research Associate

    2012-09-30T23:59:59.000Z

    The goal of this project was to study the combined effects of die design, proper internal cooling and efficient die lubricants on die life. The project targeted improvements in die casting insert life by: Optomized Die Design for Reduced Surface Temperature: The life of die casting dies is significantly shorter when the die is exposed to elevated temperature for significant periods of time. Any die operated under conditions leading to surface temperature in excess of 1050oF undergoes structural changes that reduce its strength. Optimized die design can improve die life significantly. This improvement can be accomplished by means of cooling lines, baffles and bubblers in the die. A key objective of the project was to establish criteria for the minimal distance of the cooling lines from the surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. The Uddeholm Dievar steel evaluated in this program showed superior resistance to thermal fatigue resistance. Based on the experimental evidence, cooling lines could be placed as close as 0.5"Âť from the surface. Die Life Extension by Optimized Die Lubrication: The life of die casting dies is affected by additions made to its surface with the proper lubricants. These lubricants will protect the surface from the considerable temperature peaks that occur when the molten melt enters the die. Dies will reach a significantly higher temperature without this lubricant being applied. The amount and type of the lubricant are critical variables in the die casting process. However, these lubricants must not corrode the die surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. Chem- Trend participated in the program with die lubricants and technical support. Experiments conducted with these lubricants demonstrated good protection of the substrate steel. Graphite and boron nitride used as benchmarks are capable of completely eliminating soldering and washout. However, because of cost and environmental considerations these materials are not widely used in industry. The best water-based die lubricants evaluated in this program were capable of providing similar protection from soldering and washout. In addition to improved part quality and higher production rates, improving die casting processes to preserve the life of the inserts will result in energy savings and a reduction in environmental wastes. Improving die life by means of optimized cooling line placement, baffles and bubblers in the die will allow for reduced die temperatures during processing, saving energy associated with production. The utilization of optimized die lubricants will also reduce heat requirements in addition to reducing waste associated with soldering and washout. This new technology was predicted to result in an average energy savings of 1.1 trillion BTU's/year over a 10 year period. Current (2012) annual energy saving estimates, based on commercial introduction in 2010, a market penetration of 70% by 2020 is 1.26 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.025 Million Metric Tons of Carbon Equivalent (MM TCE).

  8. Heating-induced glass-glass and glass-liquid transformations in computer simulations of water

    SciTech Connect (OSTI)

    Chiu, Janet; Giovambattista, Nicolas [Department of Physics, Brooklyn College of the City University of New York, Brooklyn, New York 11210 (United States)] [Department of Physics, Brooklyn College of the City University of New York, Brooklyn, New York 11210 (United States); Starr, Francis W. [Department of Physics, Wesleyan University, Middletown, Connecticut 06459 (United States)] [Department of Physics, Wesleyan University, Middletown, Connecticut 06459 (United States)

    2014-03-21T23:59:59.000Z

    Water exists in at least two families of glassy states, broadly categorized as the low-density (LDA) and high-density amorphous ice (HDA). Remarkably, LDA and HDA can be reversibly interconverted via appropriate thermodynamic paths, such as isothermal compression and isobaric heating, exhibiting first-order-like phase transitions. We perform out-of-equilibrium molecular dynamics simulations of glassy water using the ST2 model to study the evolution of LDA and HDA upon isobaric heating. Depending on pressure, glass-to-glass, glass-to-crystal, glass-to-vapor, as well as glass-to-liquid transformations are found. Specifically, heating LDA results in the following transformations, with increasing heating pressures: (i) LDA-to-vapor (sublimation), (ii) LDA-to-liquid (glass transition), (iii) LDA-to-HDA-to-liquid, (iv) LDA-to-HDA-to-liquid-to-crystal, and (v) LDA-to-HDA-to-crystal. Similarly, heating HDA results in the following transformations, with decreasing heating pressures: (a) HDA-to-crystal, (b) HDA-to-liquid-to-crystal, (c) HDA-to-liquid (glass transition), (d) HDA-to-LDA-to-liquid, and (e) HDA-to-LDA-to-vapor. A more complex sequence may be possible using lower heating rates. For each of these transformations, we determine the corresponding transformation temperature as function of pressure, and provide a P-T “phase diagram” for glassy water based on isobaric heating. Our results for isobaric heating dovetail with the LDA-HDA transformations reported for ST2 glassy water based on isothermal compression/decompression processes [Chiu et al., J. Chem. Phys. 139, 184504 (2013)]. The resulting phase diagram is consistent with the liquid-liquid phase transition hypothesis. At the same time, the glass phase diagram is sensitive to sample preparation, such as heating or compression rates. Interestingly, at least for the rates explored, our results suggest that the LDA-to-liquid (HDA-to-liquid) and LDA-to-HDA (HDA-to-LDA) transformation lines on heating are related, both being associated with the limit of kinetic stability of LDA (HDA)

  9. The corrosion behavior of DWPF glasses

    SciTech Connect (OSTI)

    Ebert, W.L.; Bates, J.K. [Argonne National Lab., IL (United States). Chemical Technology Div.

    1995-06-01T23:59:59.000Z

    The authors analyzed the corroded surfaces of reference glasses developed for the Defense Waste Processing Facility (DWPF) to characterize their corrosion behavior. The corrosion mechanism of nuclear waste glasses must be known in order to provide source terms describing radionuclide release for performance assessment calculations. Different DWPF reference glasses were corroded under conditions that highlighted various aspects of the corrosion process and led to different extents of corrosion. The glasses corroded by similar mechanisms, and a phenomenological description of their corrosion behavior is presented here. The initial leaching of soluble glass components results in the formation of an amorphous gel layer on the glass surface. The gel layer is a transient phase that transforms into a layer of clay crystallites, which equilibrates with the solution as corrosion continues. The clay layer does not act as a barrier to either water penetration or glass dissolution, which continues beneath it, and may eventually separate from the glass. Solubility limits for glass components may be established by the eventual precipitation of secondary phases; thus, corrosion of the glass becomes controlled by the chemical equilibrium between the solution and the assemblage of secondary phases. In effect, the solution is an intermediate phase through which the glass transforms to an energetically more favorable assemblage of phases. Implications regarding the prediction of long-term glass corrosion behavior are discussed.

  10. High-Temperature Viscosity of Commercial Glasses

    SciTech Connect (OSTI)

    Hrma, Pavel R.

    2006-08-31T23:59:59.000Z

    Arrhenius models were developed for glass viscosity within the processing temperature of six types of commercial glasses: low-expansion-borosilicate glasses, E glasses, fiberglass wool glasses, TV panel glasses, container glasses, and float glasses. Both local models (for each of the six glass types) and a global model (for the composition region of commercial glasses, i.e., the six glass types taken together) are presented. The models are based on viscosity data previously obtained with rotating spindle viscometers within the temperature range between 900 C and 1550 C; the viscosity varied from 1 Pa?s to 750 Pa?s. First-order models were applied to relate Arrhenius coefficients to the mass fractions of 15 components: SiO2, TiO2, ZrO2, Al2O3, Fe2O3, B2O3, MgO, CaO, SrO, BaO, PbO, ZnO, Li2O, Na2O, K2O. The R2 is 0.98 for the global model and ranges from .097 to 0.99 for the six local models. The models are recommended for glasses containing 42 to 84 mass% SiO2 to estimate viscosities or temperatures at a constant viscosity for melts within both the temperature range from 1100 C to 1550 C and viscosity range from 5 to 400 Pa?s.

  11. DURABLE GLASS FOR THOUSANDS OF YEARS

    SciTech Connect (OSTI)

    Jantzen, C.

    2009-12-04T23:59:59.000Z

    The durability of natural glasses on geological time scales and ancient glasses for thousands of years is well documented. The necessity to predict the durability of high level nuclear waste (HLW) glasses on extended time scales has led to various thermodynamic and kinetic approaches. Advances in the measurement of medium range order (MRO) in glasses has led to the understanding that the molecular structure of a glass, and thus the glass composition, controls the glass durability by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. During the early stages of glass dissolution, a 'gel' layer resembling a membrane forms through which ions exchange between the glass and the leachant. The hydrated gel layer exhibits acid/base properties which are manifested as the pH dependence of the thickness and nature of the gel layer. The gel layer ages into clay or zeolite minerals by Ostwald ripening. Zeolite mineral assemblages (higher pH and Al{sup 3+} rich glasses) may cause the dissolution rate to increase which is undesirable for long-term performance of glass in the environment. Thermodynamic and structural approaches to the prediction of glass durability are compared versus Ostwald ripening.

  12. THE IMPACT OF PARTIAL CRYSTALLIZATION ON THE PERMEATION PROPERTIES BULK AMORPHOUS GLASS HYDROGEN SEPARATION MEMBRANES

    SciTech Connect (OSTI)

    Brinkman, K; Paul Korinko, P; Thad Adams, T; Elise Fox, E; Arthur Jurgensen, A

    2008-11-25T23:59:59.000Z

    It is recognized that hydrogen separation membranes are a key component of the emerging hydrogen economy. A potentially exciting material for membrane separations are bulk metallic glass materials due to their low cost, high elastic toughness and resistance to hydrogen 'embrittlement' as compared to crystalline Pd-based membrane systems. However, at elevated temperatures and extended operation times structural changes including partial crystallinity may appear in these amorphous metallic systems. A systematic evaluation of the impact of partial crystallinity/devitrification on the diffusion and solubility behavior in multi-component Metallic Glass materials would provide great insight into the potential of these materials for hydrogen applications. This study will report on the development of time and temperature crystallization mapping and their use for interpretation of 'in-situ' hydrogen permeation at elevated temperatures.

  13. Percutaneous Treatment of Biliary Cast Syndrome After Orthotopic Liver Transplantation: Comparison of Mechanical Versus Hydraulic Rheolytic Cast Extraction

    SciTech Connect (OSTI)

    Lopez-Benitez, R., E-mail: ruben.lopez@med.uni-heidelberg.de; Wielpuetz, M. O., E-mail: mark.wielpuetz@med.uni-heidelberg.de; Bryant, M. G. H., E-mail: bryant.mark@med.uni-heidelberg.de [University of Heidelberg, Department of Diagnostic Radiology (Germany); Ganten, Tom, E-mail: Tom.ganten@med.uni-heidelberg.de [University of Heidelberg, Department of Internal Medicine (Germany); Richter, G. M., E-mail: g.richter@klinikum-stuttgart.de [Katharinenhospital, Klinikum Stuttgart (Germany); Flach, N., E-mail: flach.nicole@med.uni-heidelberg.de; Hallscheidt, P. J., E-mail: peter.hallscheidt@med.uni-heidelberg.de [University of Heidelberg, Department of Diagnostic Radiology (Germany)

    2011-10-15T23:59:59.000Z

    Purpose: Biliary cast syndrome (BCS) is the presence of casts within the intrahepatic or extrahepatic biliary system after orthotopic liver transplantation. Our work compares two percutaneous methods for BCS treatment: the mechanical cast-extraction technique (MCE) versus the hydraulic cast-extraction (HCE) technique using a rheolytic system. Materials and Methods: A total of 24 patients were included in the study. Six patients were referred for HCE, and 18 patients were treated with MCE. A statistically significant larger number of sessions was required in the MCE group (21.0, range 11 to 72 sessions) (p = 0.033). Results: Median therapy duration was shorter in the HCE group at 2.4 months (range 2 to 5) compared with 6.7 months (range 3 to 39) in the MCE group (p < 0.001). Both patient acceptance was better and costs for total therapy were 40% less in the HCE group. No significant differences where found concerning clinical and biochemical improvement or graft and patient survival. Conclusion: The use of the hydraulic rheolytic system decreased total therapy time, thereby decreasing the induced inflammation time of the biliary tree. A significant benefit of HCE has been observed in our patients when we compare our results with those of MCE.

  14. Innovative Technologies to Manufacture Hybrid Metal Foam/Composite Components

    SciTech Connect (OSTI)

    Carrino, L.; Durante, M.; Franchitti, S. [DIMP, University of Naples 'Federico II', P.le Tecchio, 80-80125 Naples (Italy); Sorrentino, L.; Tersigni, L. [DII, University of Cassino, Via G. Di Biasio, 43-03043 Cassino (Italy)

    2011-01-17T23:59:59.000Z

    The aim of this paper is to verify the technological feasibility to realize hybrid metal-foam/composite component and the mechanical performances of the final structure. The hybrid component is composed by a cylindrical core in aluminum foam, the most used between those commercially available, and an outer layer in epoxy/S2-glass, manufactured by filament winding technology.A set of experimental tests have been carried out, to the aim to estimate the improvement of the hybrid component characteristics, compared to the sum of the single components (metal foam cylinder and epoxy/S2-glass tube).

  15. Glass needs for a growing photovoltaics industry

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Burrows, Keith; Fthenakis, Vasilis

    2015-01-01T23:59:59.000Z

    With the projected growth in photovoltaics, the demand for glass for the solar industry will far exceed the current supply, and thousands of new float-glass plants will have to be built to meet its needs over the next 20 years. Such expansion will provide an opportunity for the solar industry to obtain products better suited to their needs, such as low-iron glass and borosilicate glass at the lowest possible price. While there are no significant technological hurdles that would prevent the flat glass industry from meeting the solar industry’s projected needs, to do so will require advance planning and substantialmore »investments.« less

  16. Glass needs for a growing photovoltaics industry

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Burrows, Keith [Columbia Univ., New York, NY (United States); Fthenakis, Vasilis [Columbia Univ., New York, NY (United States); Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-01-01T23:59:59.000Z

    With the projected growth in photovoltaics, the demand for glass for the solar industry will far exceed the current supply, and thousands of new float-glass plants will have to be built to meet its needs over the next 20 years. Such expansion will provide an opportunity for the solar industry to obtain products better suited to their needs, such as low-iron glass and borosilicate glass at the lowest possible price. While there are no significant technological hurdles that would prevent the flat glass industry from meeting the solar industry’s projected needs, to do so will require advance planning and substantial investments.

  17. Technetium and Iodine Getters to Improve Cast Stone Performance

    SciTech Connect (OSTI)

    Qafoku, Nikolla; Neeway, James J.; Lawter, Amanda R.; Levitskaia, Tatiana G.; Serne, R. Jeffrey; Westsik, Joseph H.; Snyder, Michelle MV

    2014-07-01T23:59:59.000Z

    To determine the effectiveness of the various getter materials prior to their solidification in Cast Stone, a series of batch sorption experiments was performed at Pacific Northwest National Laboratory. To quantify the effectiveness of the removal of Tc(VII) and I(I) from solution by getters, the distribution coefficient, Kd (mL/g), was calculated. Testing involved placing getter material in contact with spiked waste solutions at a 1:100 solid-to-solution ratio for periods up to 45 days with periodic solution sampling. One Tc getter was also tested at a 1:10 solid-to-solution ratio. Two different solution media, 18.2 M? deionized water (DI H2O) and a 7.8 M Na LAW simulant, were used in the batch sorption tests. Each test was conducted at room temperature in an anoxic chamber containing N2 with a small amount of H2 (0.7%) to maintain anoxic conditions. Each getter-solution combination was run in duplicate. Three Tc- and I-doping concentrations were used separately in aliquots of both the 18.2 M? DI H2O and a 7.8 M Na LAW waste simulant. The 1× concentration was developed based on Hanford Tank Waste Operations Simulator (HTWOS) model runs to support the River Protection Project System Plan Revision 6. The other two concentrations were 5× and 10× of the HTWOS values. The Tc and I tests were run separately (i.e., the solutions did not contain both solutes). Sampling of the solid-solution mixtures occurred nominally after 0.2, 1, 3, 6, 9, 12, 15 days and ~35 to 45 days. Seven getter materials were tested for Tc and five materials were tested for I. The seven Tc getters were blast furnace slag 1 (BFS1) (northwest source), BFS2 (southeast source), Sn(II)-treated apatite, Sn(II) chloride, nano tin phosphate, KMS (a potassium-metal-sulfide), and tin hydroxapatite. The five iodine getters were layered bismuth hydroxide (LBH), argentite mineral, synthetic argentite, silver-treated carbon, and silver-treated zeolite. The Tc Kd values measured from experiments conducted using the 7.8 M Na LAW simulant (the simulant selected to represent LAW) for the first 15 days for four Tc getters (BFS1, BFS2, Sn(II)-treated apatite, and Sn(II) chloride) show no, to a very small, capacity to remove Tc from the LAW simulant. For the Tc-getter experiments in the 7.8 M LAW simulant, the majority of the effluent samples show very small drops in Tc concentrations for the 35-day compared to the 15-day samplings. However, the Tc concentration in the simulant blanks also dropped slightly during this period, so the effect of the getter contacting LAW simulant at 35 days compared to 15 days is minimal; except that the BFS1 1:10 test shows a slow but steady decrease in Tc concentration in the LAW simulant supernatant from the beginning to the 35 day contact at which point about 20% of the original Tc has been removed from solution. Lastly, the KMS getter gives the highest Kd value for Tc at 35 days where Kd values have increased to 104 mL/g. When considering the different I getters reacting with the 7.8 M LAW simulant, two getters are much more effective than the others: Ag zeolite and Syn Arg. The other getters have calculated iodide distribution coefficients that show very limited effectiveness in the caustic conditions created by the LAW simulant. These are preliminary results that will need more detailed analyses including both pre- and post-batch sorption getter solid-phase characterization using state-of-the-art instrumentation such as synchrotron X ray absorption spectroscopy, which can delineate the oxidation state of the Tc and likely iodine species as well as some of the getters key major components, sulfur and iron in the BFS, and tin and sulfur in the tin-bearing and sulfur-bearing getters. This report also describes future experimental studies to be performed to better elucidate the mechanisms controlling the Tc and I sequestration processes in the various getters and leach tests of getter-bearing Cast Stone monoliths.

  18. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals: The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect (OSTI)

    Farmer, J; Choi, J S; Haslam, J; Lian, T; Day, S; Yang, N; Blue, C; Peters, W; Bayles, R; Lewandowski, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, A; Grave, O; Aprigliano, L; Kaufman, L; Boudreau, J; Branagan, D J; Beardsley, B

    2006-04-11T23:59:59.000Z

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative thermal phase stability, microstructure, mechanical properties, damage tolerance, and corrosion resistance. Some alloy additions are known to promote glass formation and to lower the critical cooling rate [F. Guo, S. J. Poon, Applied Physics Letters, 83 (13) 2575-2577, 2003]. Other elements are known to enhance the corrosion resistance of conventional stainless steels and nickel-based alloys [A. I. Asphahani, Materials Performance, Vol. 19, No. 12, pp. 33-43, 1980] and have been found to provide similar benefits to iron-based amorphous metals. Many of these materials can be cast as relatively thick ingots, or applied as coatings with advanced thermal spray technology. A wide variety of thermal spray processes have been developed by industry, and can be used to apply these new materials as coatings. Any of these can be used for the deposition of the formulations discussed here, with varying degrees of residual porosity and crystalline structure. Thick protective coatings have now been made that are fully dense and completely amorphous in the as-sprayed condition. An overview of the High-Performance Corrosion Resistant Materials (HPCRM) Project will be given, with particular emphasis on the corrosion resistance of several different types of iron-based amorphous metals in various environments of interest. The salt fog test has been used to compare the performance of various wrought alloys, melt-spun ribbons, arc-melted drop-cast ingots, and thermal-spray coatings for their susceptibility to corrosion in marine environments. Electrochemical tests have also been performed in seawater. Spontaneous breakdown of the passive film and localized corrosion require that the open-circuit corrosion potential exceed the critical potential. The resistance to localized corrosion is seawater has been quantified through measurement of the open-circuit corrosion potential (E{sub corr}), the breakdown potential (E{sub crit}) and the repassivation potential (E{sub rp}). The greater the difference between the open-circuit corrosion potential and the repassivation potential ({Delta}E), the more resistant a material is to modes of localized corrosion such as pitting and crevice corrosion. Cyclic polarization (CP) was used as a means of measuring the critical potential (E{sub crit}) relative to the open-circuit corrosion potential (E{sub corr}). Linear polarization (LP) has been used to determine the corrosion current (i{sub corr}) and the corresponding corrosion rate. Other aspects of the materials will also be discussed, as well as potential applications.

  19. Heat dissipating nuclear reactor with metal liner

    DOE Patents [OSTI]

    Gluekler, E.L.; Hunsbedt, A.; Lazarus, J.D.

    1985-11-21T23:59:59.000Z

    A nuclear reactor containment including a reactor vessel disposed within a cavity with capability for complete inherent decay heat removal in the earth and surrounded by a cast steel containment member which surrounds the vessel is described in this disclosure. The member has a thick basemat in contact with metal pilings. The basemat rests on a bed of porous particulate material, into which water is fed to produce steam which is vented to the atmosphere. There is a gap between the reactor vessel and the steel containment member. The containment member holds any sodium or core debris escaping from the reactor vessel if the core melts and breaches the vessel.

  20. Heat dissipating nuclear reactor with metal liner

    DOE Patents [OSTI]

    Gluekler, Emil L. (San Jose, CA); Hunsbedt, Anstein (Los Gatos, CA); Lazarus, Jonathan D. (Sunnyvale, CA)

    1987-01-01T23:59:59.000Z

    Disclosed is a nuclear reactor containment including a reactor vessel disposed within a cavity with capability for complete inherent decay heat removal in the earth and surrounded by a cast steel containment member which surrounds the vessel. The member has a thick basemat in contact with metal pilings. The basemat rests on a bed of porous particulate material, into which water is fed to produce steam which is vented to the atmosphere. There is a gap between the reactor vessel and the steel containment member. The containment member holds any sodium or core debris escaping from the reactor vessel if the core melts and breaches the vessel.