Sample records for gas boiler cooling

  1. Recovery of Water from Boiler Flue Gas

    SciTech Connect (OSTI)

    Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

    2008-09-30T23:59:59.000Z

    This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

  2. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    SciTech Connect (OSTI)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-01-01T23:59:59.000Z

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  3. Gas turbine cooling system

    DOE Patents [OSTI]

    Bancalari, Eduardo E. (Orlando, FL)

    2001-01-01T23:59:59.000Z

    A gas turbine engine (10) having a closed-loop cooling circuit (39) for transferring heat from the hot turbine section (16) to the compressed air (24) produced by the compressor section (12). The closed-loop cooling system (39) includes a heat exchanger (40) disposed in the flow path of the compressed air (24) between the outlet of the compressor section (12) and the inlet of the combustor (14). A cooling fluid (50) may be driven by a pump (52) located outside of the engine casing (53) or a pump (54) mounted on the rotor shaft (17). The cooling circuit (39) may include an orifice (60) for causing the cooling fluid (50) to change from a liquid state to a gaseous state, thereby increasing the heat transfer capacity of the cooling circuit (39).

  4. Standby cooling system for a fluidized bed boiler

    DOE Patents [OSTI]

    Crispin, Larry G. (Akron, OH); Weitzel, Paul S. (Canal Fulton, OH)

    1990-01-01T23:59:59.000Z

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  5. Gas Cooling Through Galaxy Formations

    E-Print Network [OSTI]

    Mariwan A. Rasheed; Mohamad A. Brza

    Abstract-- Gas cooling was studied in two different boxes of sizes and by simulation at same redshifts. The gas cooling is shown in four different redshifts (z=1.15, 0.5, 0.1 and 0). In the simulation the positions of the clumps of cooled gas were studied with slices of the two volumes and also the density of cooled gas of the two volumes shown in the simulation. From the process of gas cooling it is clear that this process gives different results in the two cases. Index Term- Gas Cooling, Simulation, galaxy Formation. I.

  6. Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA

    E-Print Network [OSTI]

    Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA Submitted to Dr. Bi By Bernard Chan Pellets for UBC Boilers Replacing Natural Gas" By Bernard Chan, Brian Chan, and Christopher Young Abstract This report studies the feasibility of replacing natural gas with wood pellets for UBC boilers. A gasification

  7. Development and Application of Gas Sensing Technologies to Enable Boiler Balancing

    E-Print Network [OSTI]

    Dutta, Prabir K.

    01/2004 Development and Application of Gas Sensing Technologies to Enable Boiler Balancing to monitor total NOx (0-1000 ppm), CO (0-1000 ppm) and O2 (1-15%) within the convective pass of the boiler of such sensor systems will dramatically alter how boilers are operated, since much of the emissions creation

  8. Gas hydrate cool storage system

    DOE Patents [OSTI]

    Ternes, M.P.; Kedl, R.J.

    1984-09-12T23:59:59.000Z

    The invention presented relates to the development of a process utilizing a gas hydrate as a cool storage medium for alleviating electric load demands during peak usage periods. Several objectives of the invention are mentioned concerning the formation of the gas hydrate as storage material in a thermal energy storage system within a heat pump cycle system. The gas hydrate was formed using a refrigerant in water and an example with R-12 refrigerant is included. (BCS)

  9. Second law analysis of a natural gas-fired steam boiler and cogeneration plant.

    E-Print Network [OSTI]

    Conklin, Eric D

    2010-01-01T23:59:59.000Z

    ??A second law thermodynamic analysis of a natural gas-fired steam boiler and cogeneration plant at Rice University was conducted. The analysis included many components of… (more)

  10. Numerical Simulation of Cooling Gas Injection Using

    E-Print Network [OSTI]

    Numerical Simulation of Cooling Gas Injection Using Adaptive Multiscale Techniques Wolfgang Dahmen: finite volume method, film cooling, cooling gas injection, multiscale techniques, grid adaptation AMS@igpm.rwth-aachen.de (Thomas Gotzen) #12;Numerical simulation of cooling gas injection using adaptive multiscale techniques

  11. Gas cooled traction drive inverter

    SciTech Connect (OSTI)

    Chinthavali, Madhu Sudhan

    2013-10-08T23:59:59.000Z

    The present invention provides a modular circuit card configuration for distributing heat among a plurality of circuit cards. Each circuit card includes a housing adapted to dissipate heat in response to gas flow over the housing. In one aspect, a gas-cooled inverter includes a plurality of inverter circuit cards, and a plurality of circuit card housings, each of which encloses one of the plurality of inverter cards.

  12. Analysis of Heating Systems and Scale of Natural Gas-Condensing Water Boilers in Northern Zones

    E-Print Network [OSTI]

    Wu, Y.; Wang, S.; Pan, S.; Shi, Y.

    2006-01-01T23:59:59.000Z

    In this paper, various heating systems and scale of the natural gas-condensing water boiler in northern zones are discussed, based on a technical-economic analysis of the heating systems of natural gas condensing water boilers in northern zones...

  13. Gas-cooled nuclear reactor

    DOE Patents [OSTI]

    Peinado, Charles O. (La Jolla, CA); Koutz, Stanley L. (San Diego, CA)

    1985-01-01T23:59:59.000Z

    A gas-cooled nuclear reactor includes a central core located in the lower portion of a prestressed concrete reactor vessel. Primary coolant gas flows upward through the core and into four overlying heat-exchangers wherein stream is generated. During normal operation, the return flow of coolant is between the core and the vessel sidewall to a pair of motor-driven circulators located at about the bottom of the concrete pressure vessel. The circulators repressurize the gas coolant and return it back to the core through passageways in the underlying core structure. If during emergency conditions the primary circulators are no longer functioning, the decay heat is effectively removed from the core by means of natural convection circulation. The hot gas rising through the core exits the top of the shroud of the heat-exchangers and flows radially outward to the sidewall of the concrete pressure vessel. A metal liner covers the entire inside concrete surfaces of the concrete pressure vessel, and cooling tubes are welded to the exterior or concrete side of the metal liner. The gas coolant is in direct contact with the interior surface of the metal liner and transfers its heat through the metal liner to the liquid coolant flowing through the cooling tubes. The cooler gas is more dense and creates a downward convection flow in the region between the core and the sidewall until it reaches the bottom of the concrete pressure vessel when it flows radially inward and up into the core for another pass. Water is forced to flow through the cooling tubes to absorb heat from the core at a sufficient rate to remove enough of the decay heat created in the core to prevent overheating of the core or the vessel.

  14. Gas mixing in the wall layer of a CFB boiler

    SciTech Connect (OSTI)

    Sterneus, J.; Johnsson, F. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Energy Conversion

    1997-12-31T23:59:59.000Z

    Tracer-gas measurements were carried out in the transport zone of a 12 MW CFB boiler with special emphasis on the wall-layer flow. Helium (He) was used as tracer gas and a mass spectrometer was used to determine the He-concentrations. The primary gas velocity, U{sub 0}, was 1.2, 2.6 and 4.3 m/s (no secondary air) and the bed material was silica sand with an average particle diameter of 0.32 mm. Tracer gas was injected at different distances from one of the furnace walls and sampled above and below the injection level. In the wall layer, tracer-gas concentrations were detected above (C{sub above}) as well as below (C{sub below}) the injection height for all operating conditions, i.e., the gas flows both up and down from the injection point. The data show that the net flow of tracer gas in the wall layer depends on the operating conditions, and the concentration ratio of the down- and up-flowing gas, {psi} = C{sub below}/C{sub above}, decreases with increased gas velocity ({psi} > 1 for U{sub 0} = 1.2 m/s, {psi} {approx} 1 for U{sub 0} = 2.6 m/s and {psi} < 1 for U{sub 0} = 4.3 m/s). There exists a gas exchange between the core region and the wall-layer. A plug flow model applied to the core region gives a radial dispersion coefficient, D{sub r}, in the range of 0.015--0.025 m{sup 2}/s which is higher than the D{sub r} values reported in literature which are below 0.01 m{sup 2}/x. However, the latter values were obtained in tall and narrow risers.

  15. Gas hydrate cool storage system

    DOE Patents [OSTI]

    Ternes, Mark P. (Knoxville, TN); Kedl, Robert J. (Oak Ridge, TN)

    1985-01-01T23:59:59.000Z

    This invention is a process for formation of a gas hydrate to be used as a cool storage medium using a refrigerant in water. Mixing of the immiscible refrigerant and water is effected by addition of a surfactant and agitation. The difficult problem of subcooling during the process is overcome by using the surfactant and agitation and performance of the process significantly improves and approaches ideal.

  16. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    SciTech Connect (OSTI)

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15T23:59:59.000Z

    Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US Department of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

  17. Stack Gas Heat Recovery from 100 to 1200 HP Boilers

    E-Print Network [OSTI]

    Judson, T. H.

    1980-01-01T23:59:59.000Z

    in reduced production and caused personnel layoffs. U.S. Government reports indicate that roughly 20% of all fuel is consumed in boilers. A savings in boiler fuel consumption can have a positive impact on energy conservation, and become an important component...

  18. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect (OSTI)

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31T23:59:59.000Z

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  19. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect (OSTI)

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31T23:59:59.000Z

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  20. Low Temperature Heat Recovery for Boiler Systems

    E-Print Network [OSTI]

    Shook, J. R.; Luttenberger, D. B.

    be economically heated to within 50 0 F of the entering flue gas temperature. Other less common, but practical, uses for energy include driving a low-temperature electric turbine cycle or an absorption chilling cycle. An improvement in boiler efficiency of 3...% to 8% can normally be realized by cooling boiler flue gasses down to llO o F_200 0 F. This recovers a large quantity of the available sensible heat in most boiler flue gas streams. Efficiency can be improv ed by up to 10% if flue gas is cooled down...

  1. BioCoComb -- Gasification of biomass and co-combustion of the gas in a pulverized-coal-boiler

    SciTech Connect (OSTI)

    Anderl, H.; Zotter, T.; Mory, A.

    1999-07-01T23:59:59.000Z

    In a demonstration project supported by an European Community Thermie Fund a biomass gasifier for bark, wood chips, saw dust, etc. has been installed by Austrian Energy and Environment at the 137 MW{sub el} pulverized-coal fired power station in Zeltweg, Austria. The project title BioCoComb is an abbreviation for Preparation of Biofuel for Co-Combustion, where co-combustion means combustion together with coal in existing power plants. According to the thermal capacity of 10 MW the produced gas substitutes approx. 3% of the coal fired in the boiler. Only the coarse fraction of the biomass has to pass a shredder and is then fed together with the fine fraction without any further pretreatment into the gasifier. In the gasification process the biomass will combust in a substoichiometric atmosphere, create the necessary temperature of 820 C and partly gasify due to the lack of oxygen in the combustion chamber (autothermal operation). The gasifier uses circulating fluidized bed technology, which guarantees even relatively low temperatures in all parts of the gasifier to prevent slagging. The intense motion of the bed material also favors attrition of the biomass particles. Via a hot gas duct the produced low calorific value (LCV) gas is directly led into the furnace of the existing pulverized coal fired boiler for combustion. The gas also contains fine wood char particles, that can pass the retention cyclone and burn out in the furnace of the coal boiler. The main advantages of the BioCoComb concept are: low gas quality sufficient for co-firing; no gas cleaning or cooling; no predrying of the biomass; relatively low temperatures in the gasifier to prevent slagging; favorable effects on power plant emissions (CO{sub 2}, NO{sub x}); no severe modifications of the existing coal fired boiler; and high flexibility in arranging and integrating the main components into existing plants. The plant started its trial run in November 1997 and has been in successful commercial operation since January 1998.

  2. Hot gas path component cooling system

    DOE Patents [OSTI]

    Lacy, Benjamin Paul; Bunker, Ronald Scott; Itzel, Gary Michael

    2014-02-18T23:59:59.000Z

    A cooling system for a hot gas path component is disclosed. The cooling system may include a component layer and a cover layer. The component layer may include a first inner surface and a second outer surface. The second outer surface may define a plurality of channels. The component layer may further define a plurality of passages extending generally between the first inner surface and the second outer surface. Each of the plurality of channels may be fluidly connected to at least one of the plurality of passages. The cover layer may be situated adjacent the second outer surface of the component layer. The plurality of passages may be configured to flow a cooling medium to the plurality of channels and provide impingement cooling to the cover layer. The plurality of channels may be configured to flow cooling medium therethrough, cooling the cover layer.

  3. Technical and economic analysis: Gas cofiring in industrial boilers. Final report, November 1995-September 1996

    SciTech Connect (OSTI)

    Potter, F.J.

    1996-09-01T23:59:59.000Z

    This report presents an analysis of the technical and marketing issues associated with the deployment of natural gas cofiring technology in stoker boilers. As part of the work effort, a composite database of stoker boilers was developed using state and federal emission inventories over the years 1985 - 1995. Information sources included the most recent AIRS Facility Subsystem database, the Ozone Transport Region 1990 database, the 1990 Ohio Permit database and the 1985 NAPAP database--all are electronic databases of facilities with air emission permits. The initial data set included almost 3,000 stokers at about 1,500 locations. Stoker facilities were contacted to verify the operating status, capacity, fuel capability, efficiency and other stoker-specific data. The report presents the current stoker boiler distribution by SIC, industrial groups, primary solid fuel (coal, wood, waste, refuse), operating status, and state. Maps are included.

  4. Gas reburning in tangentially-fired, wall-fired and cyclone-fired boilers

    SciTech Connect (OSTI)

    May, T.J. [Illinois Power Co., Decatur, IL (United States); Rindahl, E.G. [Public Service Co. of Colorado, Denver, CO (United States); Booker, T. [City Water Light and Power, Springfield, IL (United States)] [and others

    1994-12-31T23:59:59.000Z

    Gas Reburning has been successfully demonstrated for over 4,428 hours on three coal fired utility boilers as of March 31, 1994. Typically, NO{sub x} reductions have been above 60% in long-term, load-following operation. The thermal performance of the boilers has been virtually unaffected by Gas Reburning. At Illinois Power`s Hennepin Station, Gas Reburning in a 71 MWe tangentially-fired boiler achieved an average NO{sub x} reduction of 67% from the original baseline NO{sub x} level of 0.75 lb NO{sub x}/10{sup 6} Btu over a one year period. The nominal natural gas input was 18% of total heat input. Even at 10% gas heat input, NO{sub x} reduction of 55% was achieved. At Public Service Company of Colorado`s Cherokee Station, a Gas Reburning-Low NO{sub x} Burner system on a 172 MWe wall-fired boiler has achieved overall NO{sub x} reductions of 60--73% in parametric and long-term testing, based on the original baseline NO{sub x} level of 0.73 lb/10{sup 6} Btu. NO{sub x} reduction is as high as 60--65% even at relatively low natural gas usage (5--10% of total heat input). The NO{sub x} reduction by Low NO{sub x} Burners alone is typically 30--40%. NO{sub x} reduction has been found to be insensitive to changes in recirculated flue gas (2--7% of total flue gas) injected with natural gas. At City Water, Light and Power Company`s Lakeside Station in Springfield, Illinois, Gas Reburning in a 33 MWe cyclone-fired boiler has achieved an average NO{sub x} reduction of 66% (range 52--77%) at gas heat inputs of 20--26% in long-term testing, based on a baseline NO{sub x} level of 1.0 lb/10{sup 6} Btu (430 mg/MJ). This paper presents a summary of the operating experience at each site and discusses the long term impacts of applying this technology to units with tangential, cyclone and wall-fired (with Low NO{sub x} Burner) configurations.

  5. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    SciTech Connect (OSTI)

    None

    1998-09-01T23:59:59.000Z

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal of 70% reduction was met on many test runs, but at higher gas heat inputs. The impact on boiler equipment was determined to be very minimal. Toward the end of the testing, the flue gas recirculation (used to enhance gas penetration into the furnace) system was removed and new high pressure gas injectors were installed. Further, the low NOX burners were modified and gave better NO. reduction performance. These modifications resulted in a similar NO, reduction performance (64%) at a reduced level of gas heat input (-13Yo). In addition, the OFA injectors were re-designed to provide for better control of CO emissions. Although not a part of this project, the use of natural gas as the primary fuel with gas reburning was also tested. The gas/gas reburning tests demonstrated a reduction in NOX emissions of 43% (0.30 lb/1 OG Btu reduced to 0.17 lb/1 OG Btu) using 7% gas heat input. Economics are a key issue affecting technology development. Application of GR-LNB requires modifications to existing power plant equipment and as a result, the capital and operating costs depend largely on site-specific factors such as: gas availability at the site, gas to coal delivered price differential, sulfur dioxide removal requirements, windbox pressure, existing burner throat diameters, and reburn zone residence time available. Based on the results of this CCT project, EER expects that most GR-LNB installations will achieve at least 60% NOX control when firing 10-15% gas. The capital cost estimate for installing a GR-LNB system on a 300 MW, unit is approximately $25/kW. plus the cost of a gas pipeline (if required). Operating costs are almost entirely related to the differential cost of the natural gas compared to coal.

  6. Cold End Inserts for Process Gas Waste Heat Boilers Air Products, operates hydrogen production plants, which utilize large waste heat boilers (WHB)

    E-Print Network [OSTI]

    Demirel, Melik C.

    Cold End Inserts for Process Gas Waste Heat Boilers Overview Air Products, operates hydrogen walls. Air Products tasked our team to design an insert to place in the tubes of the WHB to increase flow velocity, thereby reducing fouling of the WHB. Objectives Air Products wishes that our team

  7. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    SciTech Connect (OSTI)

    None

    1998-07-01T23:59:59.000Z

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18%. The performance goal of 70/40 reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18%.

  8. NumericalS imulation of Cooling Gas Injection Using

    E-Print Network [OSTI]

    words:fi nite volume method,fi lm cooling, cooling gas injection, multiscale techniques, grid adaptation] for cooling turbine blades. An overview of previous experim0 tal studies and theoreticalm dels is given

  9. GAS COOLED ELECTRICAL LEADS FOR USE ON FORCED COOLED SUPERCONDUCTING MAGNETS

    E-Print Network [OSTI]

    Smits, R.G.

    2010-01-01T23:59:59.000Z

    11-14, 1981 GAS COOLED ELECTRICAL LEADS FOR USE ON FORCEDim mumii P mm GAS COOLED ELECTRICAL LEADS FOR USE ON FORCEDD. Henning, "Cryogenic Electrical Leads," Proceedings of the

  10. Evaluation of gas-reburning and low NO sub x burners on a wall fired boiler

    SciTech Connect (OSTI)

    Not Available

    1991-04-26T23:59:59.000Z

    This clean coal technology project will demonstrate a combination of two developed technologies to reduce both NO{sub x} and (to some extent) SO{sub x} emissions: Gas reburning and low NO{sub x} burners. The demonstrations will be conducted on a pre-NSPS utility boiler representative of US boilers that contribute significantly to the inventory of acid rain precursor emissions: a wall fired unit. Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is burned. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} and SO{sub x} emission reductions of 75 percent or more as a result of combining LNB and GR to a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

  11. Natural Gas as a Boiler Fuel of Choice in Texas

    E-Print Network [OSTI]

    Kmetz, W. J.

    for Completed Gas WellsI II 8 Cc, ChJngc In Proven Rc.~t'~_, _ ~> i (Right Sc3lt.-) -5 -5 \\I \\ I I' -10 --+-- Cosl/fool ...-......_ Ft'd!W... 1I Sourcl". OOEIEIA Annual Energy Review 1990 (pp 67. 99-101) ? Proven reserve increases and decreases...

  12. Gas-Fired Boilers and Furnaces | Department of Energy

    Office of Environmental Management (EM)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr May Jun Jul(Summary) "of Energy Power.pdf11-161-LNG | Department of Energy FreeportEnergy Issues Related-GammaGas

  13. Cooling circuit for a gas turbine bucket and tip shroud

    DOE Patents [OSTI]

    Willett, Fred Thomas (25 Long Creek Dr., Burnt Hills, NY 12027); Itzel, Gary Michael (12 Cider Mill Dr., Clifton Park, NY 12065); Stathopoulos, Dimitrios (11 Wyngate Rd., Glenmont, NY 12077); Plemmons, Larry Wayne (late of Hamilton, OH); Plemmons, Helen M. (2900 Long Ridge Trails, Hamilton, OH 45014); Lewis, Doyle C. (444 River Way, Greer, SC 29651)

    2002-01-01T23:59:59.000Z

    An open cooling circuit for a gas turbine bucket wherein the bucket has an airfoil portion, and a tip shroud, the cooling circuit including a plurality of radial cooling holes extending through the airfoil portion and communicating with an enlarged internal area within the tip shroud before exiting the tip shroud such that a cooling medium used to cool the airfoil portion is subsequently used to cool the tip shroud.

  14. Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler; a DOE Assessment

    SciTech Connect (OSTI)

    National Energy Technology Laboratory

    2001-02-28T23:59:59.000Z

    The results from the GR-LNB technology demonstrated by EER at Cherokee Station approached, but did not meet, the CCT project's performance objectives. Acceptable unit operability was achieved with both the GR and the LNB components. The gas reburning component of the process appears to be broadly applicable for retrofit NO{sub x} control to most utility boilers and, in particular, to wet-bottom cyclone boilers, which are high NO{sub x} emitters and are difficult to control (LNB technology is not applicable to cyclone boilers). GR-LNB can reduce NO{sub x} to mandated emissions levels under Title IV of the CAAA without significant, adverse boiler impacts. The GR-LNB process may be applicable to boilers significantly larger than the demonstration unit, provided there is adequate dispersion and mixing of injected natural gas. Major results of the demonstration project are summarized as follows: NO{sub x}-emissions reductions averaging 64% were achieved with 12.5% gas heat input in long-term tests on a 158-MWe (net) wall-fired unit. The target reduction level of 70% was achieved only on a short-term basis with higher gas consumption. The thermal performance of coal-fired boilers is not significantly affected by GR-LNB. Convective section steam temperatures can be controlled within acceptable limits. Thermal efficiency is decreased by a small amount (about 0.8%), because of increased dry gas loss and higher moisture in the flue gas as a result of the GR process. Furnace slagging and convective section fouling can be adequately controlled. Because of the higher hydrogen/carbon (H/C) ratio of natural gas compared with coal, use of the GR process results in a modest reduction in CO{sub 2} emissions. SO{sub 2} and particulate emissions are reduced in direct proportion to the fraction of heat supplied by natural gas.

  15. Evaluation of gas-reburning and low NO sub x burners on a wall fired boiler

    SciTech Connect (OSTI)

    Not Available

    1992-01-15T23:59:59.000Z

    Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is formed. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at the lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} emission reductions of 75 percent or more as a result of combing Low NO{sub x} Burners and Gas Reburning on a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

  16. Buffer-Gas Cooled Bose-Einstein Condensate

    E-Print Network [OSTI]

    Ketterle, Wolfgang

    We report the creation of a Bose-Einstein condensate using buffer-gas cooling, the first realization of Bose-Einstein condensation using a broadly general method which relies neither on laser cooling nor unique atom-surface ...

  17. Predictive modelling of boiler fouling

    SciTech Connect (OSTI)

    Not Available

    1992-01-01T23:59:59.000Z

    In this reporting period, efforts were initiated to supplement the comprehensive flow field description obtained from the RNG-Spectral Element Simulations by incorporating, in a general framework, appropriate modules to model particle and condensable species transport to the surface. Specifically, a brief survey of the literature revealed the following possible mechanisms for transporting different ash constituents from the host gas to boiler tubes as deserving prominence in building the overall comprehensive model: (1) Flame-volatilized species, chiefly sulfates, are deposited on cooled boiler tubes via the mechanism of classical vapor diffusion. This mechanism is more efficient than the particulate ash deposition, and as a result there is usually an enrichment of condensable salts, chiefly sulfates, in boiler deposits; (2) Particle diffusion (Brownian motion) may account for deposition of some fine particles below 0. 1 mm in diameter in comparison with the mechanism of vapor diffusion and particle depositions, however, the amount of material transported to the tubes via this route is probably small. (3) Eddy diffusion, thermophoretic and electrophoretic deposition mechanisms are likely to have a marked influence in transporting 0.1 to 5[mu]m particles from the host gas to cooled boiler tubes; (4) Inertial impaction is the dominant mechanism in transporting particles above 5[mu]m in diameter to water and steam tubes in pulverized coal fired boiler, where the typical flue gas velocity is between 10 to 25 m/s. Particles above 10[mu]m usually have kinetic energies in excess of what can be dissipated at impact (in the absence of molten sulfate or viscous slag deposit), resulting in their entrainment in the host gas.

  18. Steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian David (Mauldin, SC); Barb, Kevin Joseph (Halfmoon, NY); Li, Ming Cheng (Cincinnati, OH); Hyde, Susan Marie (Schenectady, NY); Mashey, Thomas Charles (Coxsackie, NY); Wesorick, Ronald Richard (Albany, NY); Glynn, Christopher Charles (Hamilton, OH); Hemsworth, Martin C. (Cincinnati, OH)

    2002-01-01T23:59:59.000Z

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  19. Firing microfine coal with a low NOx, RSFC burner in an industrial boiler designed for oil and gas

    SciTech Connect (OSTI)

    Thornhock, D.E.; Patel, R.; Borio, R.W. [Combustion Engineering, Inc., Windsor, CT (United States). ABB Power Plant Labs.; Miller, B.G.; Scaroni, A.W. [Pennsylvania State Univ., University Park, PA (United States). Energy and Fuels Research Center

    1996-12-31T23:59:59.000Z

    ABB Power Plant Laboratories (ABB-PPL) working under a US Department of Energy-Pittsburgh Energy Technology Center (DOE-PETC) contract has carried out tests with the Radially Stratified Flame Core (RSFC) burner which was licensed from the Massachusetts Institute of Technology who developed and patented the RSFC burner. Tests were carried out in a small industrial boiler, designed for oil and natural gas, located at the Energy and Fuels Research Center of Penn State University who was working as a subcontractor to ABB-PPL. The paper presents results from the long-term testing task in the DOE-PETC program with particular attention being paid to the challenges faced in maintaining high combustion efficiencies while achieving low NOx in a small industrial boiler designed for firing oil or natural gas. The paper will also address the issue of ash management when firing coal in a boiler designed for fuels having essentially no ash.

  20. System and method for cooling a combustion gas charge

    DOE Patents [OSTI]

    Massey, Mary Cecelia; Boberg, Thomas Earl

    2010-05-25T23:59:59.000Z

    The present invention relates to a system and method for cooling a combustion gas charge prior. The combustion gas charge may include compressed intake air, exhaust gas, or a mixture thereof. An evaporator is provided that may then receive a relatively high temperature combustion gas charge and discharge at a relatively lower temperature. The evaporator may be configured to operate with refrigeration cycle components and/or to receive a fluid below atmospheric pressure as the phase-change cooling medium.

  1. Evaluating the income and employment impacts of gas cooling technologies

    SciTech Connect (OSTI)

    Hughes, P.J. [Oak Ridge National Lab., TN (United States); Laitner, S.

    1995-03-01T23:59:59.000Z

    The purpose of this study is to estimate the potential employment and income benefits of the emerging market for gas cooling products. The emphasis here is on exports because that is the major opportunity for the U.S. heating, ventilating, and air-conditioning (HVAC) industry. But domestic markets are also important and considered here because without a significant domestic market, it is unlikely that the plant investments, jobs, and income associated with gas cooling exports would be retained within the United States. The prospects for significant gas cooling exports appear promising for a variety of reasons. There is an expanding need for cooling in the developing world, natural gas is widely available, electric infrastructures are over-stressed in many areas, and the cost of building new gas infrastructure is modest compared to the cost of new electric infrastructure. Global gas cooling competition is currently limited, with Japanese and U.S. companies, and their foreign business partners, the only product sources. U.S. manufacturers of HVAC products are well positioned to compete globally, and are already one of the faster growing goods-exporting sectors of the U.S. economy. Net HVAC exports grew by over 800 percent from 1987 to 1992 and currently exceed $2.6 billion annually (ARI 1994). Net gas cooling job and income creation are estimated using an economic input-output model to compare a reference case to a gas cooling scenario. The reference case reflects current policies, practices, and trends with respect to conventional electric cooling technologies. The gas cooling scenario examines the impact of accelerated use of natural gas cooling technologies here and abroad.

  2. Advances of flue gas desulfurization technology for coal-fired boilers and strategies for sulfur dioxide pollution prevention in China

    SciTech Connect (OSTI)

    Yang, C.; Zeng, G.; Li, G.; Qiu, J.

    1999-07-01T23:59:59.000Z

    Coal is one of the most important kinds of energy resources at the present time and in the immediate future in China. Sulfur dioxide resulting from combustion of coal is one of the principle pollutants in the air. Control of SO{sub 2} discharge is still a major challenge for environmental protection in developing China. In this paper, research, development and application of technology of flue gas desulfurization (FGD) for coal-fired boilers in China will be reviewed with emphasis on cost-effective technology, and the development trends of FGD technology, as well as the strategy for SO{sub 2} discharge control in China, will be analyzed. A practical technology for middle-small-sized boilers developed by the primary author and the field investigation results will also be presented. At present, there are four major kinds of FGD technologies that are practical to be applied in China for their cost-effectiveness and efficiency to middle-small-sized boilers. An important development trend of the FGD technology for middle-small-sized boilers for the next decade is improvement of the existing cost-effective wet-type FGD technology, and in the future it will be the development of dry-type FGD technology. For middle-sized generating boilers, the development direction of the FGD technology is the spraying and drying process. For large-sized generating boilers, the wet-type limestone-plaster process will still be applied in the immediate future, and dry-type FGD technologies, such as ammonia with electron beam irradiation, will be developed in the future. State strategies for the control of SO{sub 2} discharge will involve the development and popularization of efficient coal-fired devices, extension of gas coal and liquefied coal, spreading coal washing, and centralized heating systems.

  3. Low NOx burner retrofits and enhancements for a 518 MW oil and gas fired boiler

    SciTech Connect (OSTI)

    King, J.J. [Jacksonville Electric Authority, FL (United States); Allen, J.W.; Beal, P.R. [International Combustion Ltd., Derby (United Kingdom). Rolls-Royce Industrial Power Group

    1995-12-31T23:59:59.000Z

    Low NOx oil/gas burners originally supplied to Jacksonville Electric Authority, Northside No. 3 .500 MW unit, were based on a duplex air register design with lobed spray oil atomizers providing additional fuel staging. Although the burners could meet the targeted NOx levels of 0.3 and 0.2 lbs/10{sup 6} BTU on oil and gas respectively. There was insufficient margin on these NOx levels to enable continuous low NOx operation to be achieved. Further burner development was undertaken based on improved aerodynamic control within the burner design to give an approximate 25% improvement in NOx emission reduction thus providing an adequate operating margin. This `RoBTAS` (Round Burner with Tilted Air Supply) burner design based on techniques developed successfully for front wall coal firing applications achieved the required NOx reductions in full scale firing demonstrations on both heavy fuel oil and natural gas firing. The paper describes the development work and the subsequent application of the `RoBTAS` burners to the Northside No. 3 boiler. The burner will also be test fired on Orimulsion fuel and thus the comparison between heavy fuel oil firing and Orimulsion firing under ultra low NOx conditions will be made.

  4. Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

    SciTech Connect (OSTI)

    Not Available

    1986-12-01T23:59:59.000Z

    Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

  5. High temperature gas-cooled reactor: gas turbine application study

    SciTech Connect (OSTI)

    Not Available

    1980-12-01T23:59:59.000Z

    The high-temperature capability of the High-Temperature Gas-Cooled Reactor (HTGR) is a distinguishing characteristic which has long been recognized as significant both within the US and within foreign nuclear energy programs. This high-temperature capability of the HTGR concept leads to increased efficiency in conventional applications and, in addition, makes possible a number of unique applications in both electrical generation and industrial process heat. In particular, coupling the HTGR nuclear heat source to the Brayton (gas turbine) Cycle offers significant potential benefits to operating utilities. This HTGR-GT Application Study documents the effort to evaluate the appropriateness of the HTGR-GT as an HTGR Lead Project. The scope of this effort included evaluation of the HTGR-GT technology, evaluation of potential HTGR-GT markets, assessment of the economics of commercial HTGR-GT plants, and evaluation of the program and expenditures necessary to establish HTGR-GT technology through the completion of the Lead Project.

  6. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    SciTech Connect (OSTI)

    Liss, William E; Cygan, David F

    2013-04-17T23:59:59.000Z

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system���¢��������the Super Boiler���¢��������for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today���¢��������s typical firetube boilers.

  7. Parametric Study of Gas Turbine Film-Cooling

    E-Print Network [OSTI]

    Liu, Kevin

    2012-10-19T23:59:59.000Z

    In this study, the film-cooling effectiveness in different regions of gas turbine blades was investigated with various film hole/slot configurations and mainstream flow conditions. The study consisted of three parts: 1) turbine blade span film...

  8. Integrated exhaust gas recirculation and charge cooling system

    DOE Patents [OSTI]

    Wu, Ko-Jen

    2013-12-10T23:59:59.000Z

    An intake system for an internal combustion engine comprises an exhaust driven turbocharger configured to deliver compressed intake charge, comprising exhaust gas from the exhaust system and ambient air, through an intake charge conduit and to cylinders of the internal combustion engine. An intake charge cooler is in fluid communication with the intake charge conduit. A cooling system, independent of the cooling system for the internal combustion engine, is in fluid communication with the intake charge cooler through a cooling system conduit. A coolant pump delivers a low temperature cooling medium from the cooling system to and through the intake charge cooler for the transfer of heat from the compressed intake charge thereto. A low temperature cooler receives the heated cooling medium through the cooling system conduit for the transfer or heat therefrom.

  9. Cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian David (Mauldin, SC); Salamah, Samir Armando (Niskayuna, NY); Bylina, Noel Jacob (Niskayuna, NY)

    2003-01-01T23:59:59.000Z

    A plurality of arcuate circumferentially spaced supply and return manifold segments are arranged on the rim of a rotor for respectively receiving and distributing cooling steam through exit ports for distribution to first and second-stage buckets and receiving spent cooling steam from the first and second-stage buckets through inlet ports for transmission to axially extending return passages. Each of the supply and return manifold segments has a retention system for precluding substantial axial, radial and circumferential displacement relative to the rotor. The segments also include guide vanes for minimizing pressure losses in the supply and return of the cooling steam. The segments lie substantially equal distances from the centerline of the rotor and crossover tubes extend through each of the segments for communicating steam between the axially adjacent buckets of the first and second stages, respectively.

  10. Cooling circuit for and method of cooling a gas turbine bucket

    DOE Patents [OSTI]

    Jacala, Ariel C. P. (Simpsonville, SC)

    2002-01-01T23:59:59.000Z

    A closed internal cooling circuit for a gas turbine bucket includes axial supply and return passages in the dovetail of the bucket. A first radial outward supply passage provides cooling medium to and along a passageway adjacent the leading edge and then through serpentine arranged passageways within the airfoil to a chamber adjacent the airfoil tip. A second radial passage crosses over the radial return passage for supplying cooling medium to and along a pair of passageways along the trailing edge of the airfoil section. The last passageway of the serpentine passageways and the pair of passageways communicate one with the other in the chamber for returning spent cooling medium radially inwardly along divided return passageways to the return passage. In this manner, both the leading and trailing edges are cooled using the highest pressure, lowest temperature cooling medium.

  11. Gas turbine row #1 steam cooled vane

    DOE Patents [OSTI]

    Cunha, Frank J. (Longwood, FL)

    2000-01-01T23:59:59.000Z

    A design for a vane segment having a closed-loop steam cooling system is provided. The vane segment comprises an outer shroud, an inner shroud and an airfoil, each component having a target surface on the inside surface of its walls. A plurality of rectangular waffle structures are provided on the target surface to enhance heat transfer between each component and cooling steam. Channel systems are provided in the shrouds to improve the flow of steam through the shrouds. Insert legs located in cavities in the airfoil are also provided. Each insert leg comprises outer channels located on a perimeter of the leg, each outer channel having an outer wall and impingement holes on the outer wall for producing impingement jets of cooling steam to contact the airfoil's target surface. Each insert leg further comprises a plurality of substantially rectangular-shaped ribs located on the outer wall and a plurality of openings located between outer channels of the leg to minimize cross flow degradation.

  12. Contribution of HD molecules in cooling of the primordial gas

    E-Print Network [OSTI]

    E. O. Vasiliev; Yu. A. Shchekinov

    2005-07-26T23:59:59.000Z

    We study the effects of HD molecules on thermochemical evolution of the primordial gas behind shock waves, possibly arised in the process of galaxy formation. We find the critical shock velocity when deuterium transforms efficiently into HD molecules which then dominate gas cooling. Above this velocity the shocked gas is able to cool down to the temperature of the cosmic microwave background. Under these conditions the corresponding Jeans mass depends only on redshift and initial density of baryons $M_J \\propto \\delta_c^{-0.5} (1+z)^{0.5}$. At $z\\simgt 45$ HD molecules heat shocked gas, and at larger redshift their contribution to thermal evolution becomes negligible.

  13. Partially turbulated trailing edge cooling passages for gas turbine nozzles

    DOE Patents [OSTI]

    Thatcher, Jonathan Carl (Schenectady, NY); Burdgick, Steven Sebastian (Schenectady, NY)

    2001-01-01T23:59:59.000Z

    A plurality of passages are spaced one from the other along the length of a trailing edge of a nozzle vane in a gas turbine. The passages lie in communication with a cavity in the vane for flowing cooling air from the cavity through the passages through the tip of the trailing edge into the hot gas path. Each passage is partially turbulated and includes ribs in an aft portion thereof to provide enhanced cooling effects adjacent the tip of the trailing edge. The major portions of the passages are smooth bore. By this arrangement, reduced temperature gradients across the trailing edge metal are provided. Additionally, the inlets to each of the passages have a restriction whereby a reduced magnitude of compressor bleed discharge air is utilized for trailing edge cooling purposes.

  14. Serial cooling of a combustor for a gas turbine engine

    DOE Patents [OSTI]

    Abreu, Mario E. (Poway, CA); Kielczyk, Janusz J. (Escondido, CA)

    2001-01-01T23:59:59.000Z

    A combustor for a gas turbine engine uses compressed air to cool a combustor liner and uses at least a portion of the same compressed air for combustion air. A flow diverting mechanism regulates compressed air flow entering a combustion air plenum feeding combustion air to a plurality of fuel nozzles. The flow diverting mechanism adjusts combustion air according to engine loading.

  15. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, Paul W. (Longwood, FL); Bannister, Ronald L. (Winter Springs, FL)

    1995-01-01T23:59:59.000Z

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  16. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11T23:59:59.000Z

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  17. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2003-01-01T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a liquid flue gas conditioning system was completed at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Two cohesivity-specific additive formulations, ADA-44C and ADA-51, will be evaluated. In addition, ammonia conditioning will also be compared.

  18. E-Print Network 3.0 - advanced gas cooled Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ARIES Program Collection: Plasma Physics and Fusion 37 HIGH EFFICIENCY GENERATION OF HYDROGEN FUELS Summary: , Heavy metal-cooled, Gas-cooled, Molten salt-cooled, Liquid- core and...

  19. AGN-stimulated Cooling of Hot Gas in Elliptical Galaxies

    E-Print Network [OSTI]

    Valentini, Milena

    2015-01-01T23:59:59.000Z

    We study the impact of relatively weak AGN feedback on the interstellar medium of intermediate and massive elliptical galaxies. We find that the AGN activity, while globally heating the ISM, naturally stimulates some degree of hot gas cooling on scales of several kpc. This process generates the persistent presence of a cold ISM phase, with mass ranging between 10$^4$ and $\\gtrsim$ 5 $\\times$ 10$^7$ M$_\\odot$, where the latter value is appropriate for group centered, massive galaxies. Widespread cooling occurs where the ratio of cooling to free-fall time before the activation of the AGN feedback satisfies $t_{cool}/t_{ff} \\lesssim 70$, that is we find a less restrictive threshold than commonly quoted in the literature. This process helps explaining the body of observations of cold gas (both ionized and neutral/molecular) in Ellipticals and, perhaps, the residual star formation detected in many early-type galaxies. The amount and distribution of the off-center cold gas vary irregularly with time. The cold ISM v...

  20. Cooling air recycling for gas turbine transition duct end frame and related method

    DOE Patents [OSTI]

    Cromer, Robert Harold (Johnstown, NY); Bechtel, William Theodore (Scotia, NY); Sutcu, Maz (Niskayuna, NY)

    2002-01-01T23:59:59.000Z

    A method of cooling a transition duct end frame in a gas turbine includes the steps of a) directing cooling air into the end frame from a region external of the transition duct and the impingement cooling sleeve; and b) redirecting the cooling air from the end frame into the annulus between the transition duct and the impingement cooling sleeve.

  1. Flue gas injection control of silica in cooling towers.

    SciTech Connect (OSTI)

    Brady, Patrick Vane; Anderson, Howard L., Jr.; Altman, Susan Jeanne

    2011-06-01T23:59:59.000Z

    Injection of CO{sub 2}-laden flue gas can decrease the potential for silica and calcite scale formation in cooling tower blowdown by lowering solution pH to decrease equilibrium calcite solubility and kinetic rates of silica polymerization. Flue gas injection might best inhibit scale formation in power plant cooling towers that use impaired makeup waters - for example, groundwaters that contain relatively high levels of calcium, alkalinity, and silica. Groundwaters brought to the surface for cooling will degas CO{sub 2} and increase their pH by 1-2 units, possibly precipitating calcite in the process. Recarbonation with flue gas can lower the pHs of these fluids back to roughly their initial pH. Flue gas carbonation probably cannot lower pHs to much below pH 6 because the pHs of impaired waters, once outgassed at the surface, are likely to be relatively alkaline. Silica polymerization to form scale occurs most rapidly at pH {approx} 8.3 at 25 C; polymerization is slower at higher and lower pH. pH 7 fluids containing {approx}220 ppm SiO{sub 2} require > 180 hours equilibration to begin forming scale whereas at pH 8.3 scale formation is complete within 36 hours. Flue gas injection that lowers pHs to {approx} 7 should allow substantially higher concentration factors. Periodic cycling to lower recoveries - hence lower silica concentrations - might be required though. Higher concentration factors enabled by flue gas injection should decrease concentrate volumes and disposal costs by roughly half.

  2. Inhomogeneous Cooling of the Rough Granular Gas in Two Dimensions

    E-Print Network [OSTI]

    Sudhir N. Pathak; Dibyendu Das; R. Rajesh

    2014-07-03T23:59:59.000Z

    We study the inhomogeneous clustered regime of a freely cooling granular gas of rough particles in two dimensions using large-scale event driven simulations and scaling arguments. During collisions, rough particles dissipate energy in both the normal and tangential directions of collision. In the inhomogeneous regime, translational kinetic energy and the rotational energy decay with time $t$ as power-laws $t^{-\\theta_T}$ and $t^{-\\theta_R}$. We numerically determine $\\theta_T \\approx 1$ and $\\theta_R \\approx 1.6$, independent of the coefficients of restitution. The inhomogeneous regime of the granular gas has been argued to be describable by the ballistic aggregation problem, where particles coalesce on contact. Using scaling arguments, we predict $\\theta_T=1$ and $\\theta_R=1$ for ballistic aggregation, $\\theta_R$ being different from that obtained for the rough granular gas. Simulations of ballistic aggregation with rotational degrees of freedom are consistent with these exponents.

  3. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE

    SciTech Connect (OSTI)

    Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

    2004-10-27T23:59:59.000Z

    Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

  4. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2002-05-01T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, performance testing of flue gas conditioning was underway at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. This represents the first long-term full-scale testing of this class of products. Modifications to the flue gas conditioning system at Jim Bridger, including development of alternate injection lances, was also undertaken to improve chemical spray distribution and to avoid spray deposition to duct interior surfaces. Also in this quarter, a firm commitment was received for another long-term test of the cohesivity additives. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative.

  5. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    C. Jean Bustard

    2003-12-01T23:59:59.000Z

    ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

  6. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2002-01-01T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a flue gas conditioning system was completed at PacifiCorp Jim Bridger Power Plant. Performance testing was underway. Results will be detailed in the next quarterly and subsequent technical summary reports. Also in this quarter, discussions were initiated with a prospective long-term candidate plant. This plant fires a bituminous coal and has opacity performance issues related to fly ash re-entrainment. Ammonia conditioning has been proposed here, but there is interest in liquid additives as a safer alternative.

  7. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2003-07-30T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. This quarterly report summarizes project activity for the period April-June, 2003. In this period there was limited activity and no active field trials. Results of ash analysis from the AEP Conesville demonstration were received. In addition, a site visit was made to We Energies Presque Isle Power Plant and a proposal extended for a flue gas conditioning trial with the ADA-51 cohesivity additive. It is expected that this will be the final full-scale evaluation on the project.

  8. Key Thermal Fluid Phenomena In Prismatic Gas-Cooled Reactors

    SciTech Connect (OSTI)

    D. M. McEligot; G. E. McCreery; P. D. Bayless; T. D. Marshall

    2005-06-01T23:59:59.000Z

    Several types of gas-cooled nuclear reactors have been suggested as part of the international Generation IV initiative with the proposed NGNP (Next Generation Nuclear Plant) as one of the main concepts [MacDonald et al., 2003]. Meaningful studies for these designs will require accurate, reliable predictions of material temperatures to evaluate the material capabilities; these temperatures depend on the thermal convection in the core and in other important components. Some of these reactors feature complex geometries and wide ranges of temperatures, leading to significant variations of the gas thermodynamic and transport properties plus possible effects of buoyancy during normal and reduced power operations and loss-of-flow (LOFA) and loss-of-coolant scenarios. Potential issues identified to date include ''hot streaking'' in the lower plenum evolving from ''hot channels'' in prismatic cores. In order to predict thermal hydraulic behavior of proposed designs effectively and efficiently, it is useful to identify the dominant phenomena occurring.

  9. Cooling molten salt reactors using “gas-lift”

    SciTech Connect (OSTI)

    Zitek, Pavel, E-mail: zitek@kke.zcu.cz, E-mail: klimko@kke.zcu.cz; Valenta, Vaclav, E-mail: zitek@kke.zcu.cz, E-mail: klimko@kke.zcu.cz; Klimko, Marek, E-mail: zitek@kke.zcu.cz, E-mail: klimko@kke.zcu.cz [University of West Bohemia in Pilsen, Univerzitní 8, 306 14 Pilsen (Czech Republic)

    2014-08-06T23:59:59.000Z

    This study briefly describes the selection of a type of two-phase flow, suitable for intensifying the natural flow of nuclear reactors with liquid fuel - cooling mixture molten salts and the description of a “Two-phase flow demonstrator” (TFD) used for experimental study of the “gas-lift” system and its influence on the support of natural convection. The measuring device and the application of the TDF device is described. The work serves as a model system for “gas-lift” (replacing the classic pump in the primary circuit) for high temperature MSR planned for hydrogen production. An experimental facility was proposed on the basis of which is currently being built an experimental loop containing the generator, separator bubbles and necessary accessories. This loop will model the removal of gaseous fission products and tritium. The cleaning of the fuel mixture of fluoride salts eliminates problems from Xenon poisoning in classical reactors.

  10. Local heat transfer and film effectiveness of a film cooled gas turbine blade tip

    E-Print Network [OSTI]

    Adewusi, Adedapo Oluyomi

    1999-01-01T23:59:59.000Z

    Gas turbine engines due to high operating temperatures undergo severe thermal stress and fatigue during operation. Cooling of these components is a very important issue during the lifetime of the engine. Cooling is achieved through the use...

  11. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2002-07-01T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, performance testing of flue gas conditioning was completed at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. The product was effective as a flue gas conditioner. However, ongoing problems with in-duct deposition resulting from the flue gas conditioning were not entirely resolved. Primarily these problems were the result of difficulties encountered with retrofit of an existing spray humidification system. Eventually it proved necessary to replace all of the original injection lances and to manually bypass the PLC-based air/liquid feed control. This yielded substantial improvement in spray atomization and system reliability. However, the plant opted not to install a permanent system. Also in this quarter, preparations continued for a test of the cohesivity additives at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative.

  12. Assessment of Inlet Cooling to Enhance Output of a Fleet of Gas Turbines

    E-Print Network [OSTI]

    Wang, T.; Braquet, L.

    2008-01-01T23:59:59.000Z

    An analysis was made to assess the potential enhancement of a fleet of 14 small gas turbines' power output by employing an inlet air cooling scheme at a gas process plant. Various gas turbine (GT) inlet air cooling schemes were reviewed. The inlet...

  13. Kinetics for evaporative cooling of a trapped gas Kirstine BergSrensen \\Lambda

    E-Print Network [OSTI]

    Berg-Sørensen, Kirstine

    the kinetic theory for evaporative cooling of a dilute collisional gas in a trap. The analysis in 0. J. Luiten and increase the phase­space density of an atomic, bosonic gas towards a Bose­Einstein condensate (BECKinetics for evaporative cooling of a trapped gas Kirstine Berg­Sørensen \\Lambda The Rowland

  14. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2001-09-01T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, further laboratory-screening tests of additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of fly ash cohesivity. Resistivity was measured for each screening test with a multi-cell laboratory fly ash resistivity furnace constructed for this project. Also during this quarter chemical formulation testing was undertaken to identify stable and compatible resistivity/cohesivity liquid products.

  15. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect (OSTI)

    Kenneth E. Baldrey

    2003-02-01T23:59:59.000Z

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, two cohesivity-specific additive formulations, ADA-44C and ADA-51, were evaluated in a full-scale trial at the American Electric Power Conesville plant. Ammonia conditioning was also evaluated for comparison. ADA-51 and ammonia conditioning significantly reduced rapping and non-rapped particulate re-entrainment based on stack opacity monitor data. Based on the successful tests to date, ADA-51 will be evaluated in a long-term test.

  16. E-Print Network 3.0 - army gas-cooled reactor Sample Search Results

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ENABLING SUSTAINABLE NUCLEAR POWER Summary: and NRE Design Class., "Advances in the Subcritical, Gas-Cooled Fast Transmutation Reactor Concept", Nucl... . Tedder, J. Lackey, J....

  17. Evaluation of Hastelloy X for gas-cooled-reactor applications

    SciTech Connect (OSTI)

    McCoy, H.E.; King, J.F.

    1982-11-01T23:59:59.000Z

    Hastelloy X is a potential structural material for use in gas-cooled reactor systems. In this application data are necessary on the mechanical properties of base metals and weldments under realistic service conditions. The test environment studied was helium that contained small amounts of H/sub 2/, CH/sub 4/, and CO. It is shown that this environment is carburizing with the kinetics of this process, becoming rapid above 800/sup 0/C. Suitable weldments of Hastelloy X were prepared by several processes; those weldments generally had properties similar to the base metal except for lower fracture strains under some conditions. Some samples were aged up to 20,000 h in the test gas and tested, and some creep tests on as-received material exceeded 40,000 h. The predominant effect of aging was the significant reduction of the fracture strains at ambient temperature; the strains were lower when the samples were aged in HTGR helium than when aged in inert gas. Under some conditions aging also increased the yield and ultimate tensile strength. Limited impact testing showed that the impact energy at 25/sup 0/C was reduced drastically by aging at 871 and 704/sup 0/C.

  18. Super Boiler 2nd Generation Technology for Watertube Boilers

    SciTech Connect (OSTI)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31T23:59:59.000Z

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  19. Retrofitted coal-fired firetube boiler and method employed therewith

    DOE Patents [OSTI]

    Wagoner, C.L.; Foote, J.P.

    1995-07-04T23:59:59.000Z

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

  20. Retrofitted coal-fired firetube boiler and method employed therewith

    DOE Patents [OSTI]

    Wagoner, Charles L. (Tullahoma, TN); Foote, John P. (Tullahoma, TN)

    1995-01-01T23:59:59.000Z

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

  1. Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Progress report, January 1--March 31, 1996

    SciTech Connect (OSTI)

    NONE

    1996-04-15T23:59:59.000Z

    The primary objective of this Clean Coal Technology project is to evaluate the use of Gas Reburning and Low NO{sub x} Burners (GR-LNB) for NO{sub x} emission control from a wall fired boiler. This project is being conducted in three phases at the host site, a 172 MW{sub e} wall fired boiler of Public Service Company of Colorado, Cherokee Unit 3 in Denver, Colorado: Phase I, design and permitting has been completed on June 30, 1992; Phase II, construction and start-up has been completed on September 1991; and Phase III, operation, data collection, reporting and disposition. Phase III activities during this reporting period involved the following: compilation, analysis and assembly of the final report and initiation of restoration activities; restoration of the gas reburning system involving removal of the flue gas recirculation system (permanent Second Generation Gas Reburning); and participants meeting and reburning workshop. Long term testing of the equipment demonstrated an average NO{sub x} reduction of 65% using 18% gas heat input. After removing the flue gas recirculation system, (Second Generation GR), an average NO{sub x} of 64% was achieved using 13% gas heat input. The project goal of 70% reduction was achieved, but no on an average basis due to the load requirements of the utility.

  2. Numerical simulation of cooling gas injection using adaptive multiscale techniques

    E-Print Network [OSTI]

    for supersonic flows. Film cooling for supersonic flows is, for instance, considered in scramjet applications

  3. Computational Fluid Dynamics Analysis of Very High Temperature Gas-Cooled Reactor Cavity Cooling System

    SciTech Connect (OSTI)

    Angelo Frisani; Yassin A. Hassan; Victor M. Ugaz

    2010-11-02T23:59:59.000Z

    The design of passive heat removal systems is one of the main concerns for the modular very high temperature gas-cooled reactors (VHTR) vessel cavity. The reactor cavity cooling system (RCCS) is a key heat removal system during normal and off-normal conditions. The design and validation of the RCCS is necessary to demonstrate that VHTRs can survive to the postulated accidents. The computational fluid dynamics (CFD) STAR-CCM+/V3.06.006 code was used for three-dimensional system modeling and analysis of the RCCS. A CFD model was developed to analyze heat exchange in the RCCS. The model incorporates a 180-deg section resembling the VHTR RCCS experimentally reproduced in a laboratory-scale test facility at Texas A&M University. All the key features of the experimental facility were taken into account during the numerical simulations. The objective of the present work was to benchmark CFD tools against experimental data addressing the behavior of the RCCS following accident conditions. Two cooling fluids (i.e., water and air) were considered to test the capability of maintaining the RCCS concrete walls' temperature below design limits. Different temperature profiles at the reactor pressure vessel (RPV) wall obtained from the experimental facility were used as boundary conditions in the numerical analyses to simulate VHTR transient evolution during accident scenarios. Mesh convergence was achieved with an intensive parametric study of the two different cooling configurations and selected boundary conditions. To test the effect of turbulence modeling on the RCCS heat exchange, predictions using several different turbulence models and near-wall treatments were evaluated and compared. The comparison among the different turbulence models analyzed showed satisfactory agreement for the temperature distribution inside the RCCS cavity medium and at the standpipes walls. For such a complicated geometry and flow conditions, the tested turbulence models demonstrated that the realizable k-epsilon model with two-layer all y+ wall treatment performs better than the other k-epsilon and k-omega turbulence models when compared to the experimental results and the Reynolds stress transport turbulence model results. A scaling analysis was developed to address the distortions introduced by the CFD model in simulating the physical phenomena inside the RCCS system with respect to the full plant configuration. The scaling analysis demonstrated that both the experimental facility and the CFD model achieve a satisfactory resemblance of the main flow characteristics inside the RCCS cavity region, and convection and radiation heat exchange phenomena are properly scaled from the actual plant.

  4. Low pressure cooling seal system for a gas turbine engine

    DOE Patents [OSTI]

    Marra, John J

    2014-04-01T23:59:59.000Z

    A low pressure cooling system for a turbine engine for directing cooling fluids at low pressure, such as at ambient pressure, through at least one cooling fluid supply channel and into a cooling fluid mixing chamber positioned immediately downstream from a row of turbine blades extending radially outward from a rotor assembly to prevent ingestion of hot gases into internal aspects of the rotor assembly. The low pressure cooling system may also include at least one bleed channel that may extend through the rotor assembly and exhaust cooling fluids into the cooling fluid mixing chamber to seal a gap between rotational turbine blades and a downstream, stationary turbine component. Use of ambient pressure cooling fluids by the low pressure cooling system results in tremendous efficiencies by eliminating the need for pressurized cooling fluids for sealing this gap.

  5. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    SciTech Connect (OSTI)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2009-07-15T23:59:59.000Z

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  6. Mercury control challenge for industrial boiler MACT affected facilities

    SciTech Connect (OSTI)

    NONE

    2009-09-15T23:59:59.000Z

    An industrial coal-fired boiler facility conducted a test program to evaluate the effectiveness of sorbent injection on mercury removal ahead of a fabric filter with an inlet flue gas temperature of 375{sup o}F. The results of the sorbent injection testing are essentially inconclusive relative to providing the facility with enough data upon which to base the design and implementation of permanent sorbent injection system(s). The mercury removal performance of the sorbents was significantly less than expected. The data suggests that 50 percent mercury removal across a baghouse with flue gas temperatures at or above 375{sup o}F and containing moderate levels of SO{sub 3} may be very difficult to achieve with activated carbon sorbent injection alone. The challenge many coal-fired industrial facilities may face is the implementation of additional measures beyond sorbent injection to achieve high levels of mercury removal that will likely be required by the upcoming new Industrial Boiler MACT rule. To counter the negative effects of high flue gas temperature on mercury removal with sorbents, it may be necessary to retrofit additional boiler heat transfer surface or spray cooling of the flue gas upstream of the baghouse. Furthermore, to counter the negative effect of moderate or high SO{sub 3} levels in the flue gas on mercury removal, it may be necessary to also inject sorbents, such as trona or hydrated lime, to reduce the SO{sub 3} concentrations in the flue gas. 2 refs., 1 tab.

  7. Ecological and Economical efficient Heating and Cooling by innovative Gas Motor Heat Pump Systems and Solutions

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    #12;Ecological and Economical efficient Heating and Cooling by innovative Gas Motor Heat Pump use of buildings Gas Heat Pump Solution #12;Gas Heat Pump - deserves special attention due to its source in addition to the outside air ·A further essential component of Gas Heat Pump air conditioning

  8. Development and Application of Gas Sensing Technologies to Enable Boiler Balancing

    SciTech Connect (OSTI)

    Dutta, Prabir

    2008-12-31T23:59:59.000Z

    Identifying gas species and their quantification is important for optimization of many industrial applications involving high temperatures, including combustion processes. CISM (Center for Industrial Sensors and Measurements) at the Ohio State University has developed CO, O{sub 2}, NO{sub x}, and CO{sub 2} sensors based on TiO{sub 2} semiconducting oxides, zirconia and lithium phosphate based electrochemical sensors and sensor arrays for high-temperature emission control. The underlying theme in our sensor development has been the use of materials science and chemistry to promote high-temperature performance with selectivity. A review article presenting key results of our studies on CO, NO{sub x}, CO{sub 2} and O{sub 2} sensors is described in: Akbar, Sheikh A.; Dutta, Prabir K. Development and Application of Gas Sensing Technologies for Combustion Processes, PowerPlant Chemistry, 9(1) 2006, 28-33.

  9. Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers

    E-Print Network [OSTI]

    Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

    2004-01-01T23:59:59.000Z

    9 Hot-Water Oil Boiler LCC Analysis-Efficiency Levels and10 Hot-Water Gas Boiler LCC Analysis-Efficiency Levels andfurnace and boiler energy-efficiency standards. Determining

  10. Gas-Cooled Fast Reactor (GFR) FY05 Annual Report

    SciTech Connect (OSTI)

    K. D. Weaver; T. Marshall; T. Totemeier; J. Gan; E.E. Feldman; E.A Hoffman; R.F. Kulak; I.U. Therios; C. P. Tzanos; T.Y.C. Wei; L-Y. Cheng; H. Ludewig; J. Jo; R. Nanstad; W. Corwin; V. G. Krishnardula; W. F. Gale; J. W. Fergus; P. Sabharwall; T. Allen

    2005-09-01T23:59:59.000Z

    The gas-cooled fast reactor (GFR) was chosen as one of the Generation IV nuclear reactor systems to be developed based on its excellent potential for sustainability through reduction of the volume and radio toxicity of both its own fuel and other spent nuclear fuel, and for extending/utilizing uranium resources orders of magnitude beyond what the current open fuel cycle can realize. In addition, energy conversion at high thermal efficiency is possible with the current designs being considered, thus increasing the economic benefit of the GFR. However, research and development challenges include the ability to use passive decay heat removal systems during accident conditions, survivability of fuels and in-core materials under extreme temperatures and radiation, and economical and efficient fuel cycle processes. Nevertheless, the GFR was chosen as one of only six Generation IV systems to be pursued based on its ability to meet the Generation IV goals in sustainability, economics, safety and reliability, proliferation resistance and physical protection. Current research and development on the Gas-Cooled Fast Reactor (GFR) has focused on the design of safety systems that will remove the decay heat during accident conditions, ion irradiations of candidate ceramic materials, joining studies of oxide dispersion strengthened alloys; and within the Advanced Fuel Cycle Initiative (AFCI) the fabrication of carbide fuels and ceramic fuel matrix materials, development of non-halide precursor low density and high density ceramic coatings, and neutron irradiation of candidate ceramic fuel matrix and metallic materials. The vast majority of this work has focused on the reference design for the GFR: a helium-cooled, direct power conversion system that will operate with on outlet temperature of 850 C at 7 MPa. In addition to the work being performed in the United States, seven international partners under the Generation IV International Forum (GIF) have identified their interest in participating in research related to the development of the GFR. These are Euratom (European Commission), France, Japan, South Africa, South Korea, Switzerland, and the United Kingdom. Of these, Euratom (including the United Kingdom and Switzerland), France, and Japan have active research activities with respect to the GFR. The research includes GFR design and safety, and fuels/in-core materials/fuel cycle projects. This report outlines the current design status of the GFR, and includes work done in the areas mentioned above for this fiscal year. In addition, this report fulfills the Level 2 milestones, ''Complete annual status report on GFR reactor design'', and ''Complete annual status report on pre-conceptual GFR reactor designs'' in work package GI0401K01. GFR funding for FY05 included FY04 carryover funds, and was comprised of multiple tasks. These tasks involved a consortium of national laboratories and universities, including the Idaho National Laboratory (INL), Argonne National Laboratory (ANL), Brookhaven National Laboratory (BNL), Oak Ridge National Laboratory (ORNL), Auburn University (AU), Idaho State University (ISU), and the University of Wisconsin-Madison (UW-M). The total funding for FY05 was $1000K, with FY04 carryover of $174K. The cost breakdown can be seen in Table 1.

  11. Gas-Cooled Fast Reactor (GFR) FY04 Annual Report

    SciTech Connect (OSTI)

    K. D. Weaver; T. C. Totemeier; D. E. Clark; E. E. Feldman; E. A. Hoffman; R. B. Vilim; T. Y. C. Wei; J. Gan; M. K. Meyer; W. F. Gale; M. J. Driscoll; M. Golay; G. Apostolakis; K. Czerwinski

    2004-09-01T23:59:59.000Z

    The gas-cooled fast reactor (GFR) was chosen as one of the Generation IV nuclear reactor systems to be developed based on its excellent potential for sustainability through reduction of the volume and radio toxicity of both its own fuel and other spent nuclear fuel, and for extending/utilizing uranium resources orders of magnitude beyond what the current open fuel cycle can realize. In addition, energy conversion at high thermal efficiency is possible with the current designs being considered, thus increasing the economic benefit of the GFR. However, research and development challenges include the ability to use passive decay heat removal systems during accident conditions, survivability of fuels and in-core materials under extreme temperatures and radiation, and economical and efficient fuel cycle processes. Nevertheless, the GFR was chosen as one of only six Generation IV systems to be pursued based on its ability to meet the Generation IV goals in sustainability, economics, safety and reliability, proliferation resistance and physical protection.

  12. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Q. (Saratoga Springs, NY); Salamah, Samir A. (Niskayuna, NY); DeStefano, Thomas Daniel (Ballston Lake, NY)

    2002-01-01T23:59:59.000Z

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  13. Chemistry and cooling in metal-free and metal-poor gas

    E-Print Network [OSTI]

    S. C. O. Glover

    2007-09-04T23:59:59.000Z

    I summarize four of the most important areas of uncertainty in the study of the chemistry and cooling of gas with zero or very low metallicity. These are: i) the importance and effects of HD cooling in primordial gas; ii) the importance of metal-line and dust cooling in low metallicity gas; iii) the impact of the large uncertainties that exist in the rate coefficients of several key reactions involved in the formation of H2; and iv) the effectiveness of grain surface chemistry at high redshifts.

  14. Characterization of a cryogenically cooled high-pressure gas jet for laser/cluster interaction experiments

    E-Print Network [OSTI]

    Ditmire, Todd

    greatly enhancing coupling of laser energy into both ions and electrons. In a monatomic gas heated, Technology and Medicine, London SW7 2BZ, United Kingdom Received 24 March 1998; accepted for publication 4 scales, the cooling of gas flowing into the valve, and condensation of gas inside the valve body

  15. Gas turbine bucket cooling circuit and related process

    DOE Patents [OSTI]

    Lewis, Doyle C. (Greer, SC); Barb, Kevin Joseph (Halfmoon, NY)

    2002-01-01T23:59:59.000Z

    A turbine bucket includes an airfoil portion having leading and trailing edges; at least one radially extending cooling passage within the airfoil portion, the airfoil portion joined to a platform at a radially inner end of the airfoil portion; a dovetail mounting portion enclosing a cooling medium supply passage; and, a crossover passage in fluid communication with the cooling medium supply passage and with at least one radially extending cooling passage, the crossover passage having a portion extending along and substantially parallel to an underside surface of the platform.

  16. Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Technical progress report number 17, October 1--December 31, 1994

    SciTech Connect (OSTI)

    NONE

    1994-12-13T23:59:59.000Z

    The primary objective of this CCT project is to evaluate the use of Gas Reburning and Low NO{sub x} Burners (GR-LNB) for NO{sub x} emission control from a wall fired boiler. Low NO{sub x} burners are designed to delay the mixing of the coal fuel with combustion air to minimize the NO{sub x} formation. With GR, about 80--85% of the coal fuel is fired in the main combustion zone. The balance of the fuel is added downstream as natural gas to create a slightly fuel rich environment in which NO{sub x} is converted to N{sub 2}. The combustion process is completed by over fire air addition. SO{sub x} emissions are reduced to the extent that natural gas replaces sulfur-containing coal. The level of NO{sub x} reduction achievable with 15--20% natural gas is on the order of 50--60%. Thus the emission reduction target of the combination of these two developed technologies is about 70%. This project is being conducted in three phases at the host site, a 172 MW wall fired boiler of Public Service Company of Colorado (PSCo), Cherokee Unit 3 in Denver, Colorado: Phase 1--Design and Permitting; Phase 2--Construction and Start-up; and Phase 3--Operation, Data Collection, Reporting and Disposition. Phase 3 activities during this reporting period involved initiation of the second generation gas reburning parametric testing. This technology utilizes enhanced natural gas and overfire air injectors with elimination of the flue gas recirculation system. The objective is to demonstrate NO{sub x} reductions similar to that of long term testing but with a reduced capital cost requirement through elimination of the FGR system.

  17. Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Technical progress report No. 5, October 1--December 31, 1991

    SciTech Connect (OSTI)

    Not Available

    1992-01-15T23:59:59.000Z

    Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is formed. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at the lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} emission reductions of 75 percent or more as a result of combing Low NO{sub x} Burners and Gas Reburning on a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

  18. Comprehensive report to Congress: Clean Coal Technology program: Evaluation of gas reburning and low-NO sub x burners on a wall-fired boiler

    SciTech Connect (OSTI)

    Not Available

    1990-09-01T23:59:59.000Z

    This report briefly describes the Gas Reburning and Low-NO{sub x} Burners technology which is a low-cost technology that can be applied in both retrofit and new applications. This demonstration will be conducted on a utility boiler in Colorado at Cherokee Station {number sign}3; however, the technology is applicable to industrial boilers and other combustion systems. Although this technology is primarily a NO{sub x} reduction technology, some reductions in other emissions will take place. Since 15--20% of the coal is replaced with natural gas, SO{sub 2} and particulate emissions are reduced commensurately. Also the lower carbon-to-hydrogen ratio of natural gas compared to coal reduces CO{sub 2} emissions. The formation of NO{sub x} is controlled by several factors: (1) the amount of nitrogen that is chemically bound in the fuel; (2) the flame temperature; (3) the residence time that combustion products remain at very high temperatures; and (4) the amount of excess oxygen available, especially at the hottest parts of the flame. Decreasing any of these parameters, tends to reduce NO{sub x} formation. 6 figs., 1 tab.

  19. Development of a High Temperature Gas-Cooled Reactor TRISO-coated particle fuel chemistry model

    E-Print Network [OSTI]

    Diecker, Jane T

    2005-01-01T23:59:59.000Z

    The first portion of this work is a comprehensive analysis of the chemical environment in a High Temperature Gas-Cooled Reactor TRISO fuel particle. Fission product inventory versus burnup is calculated. Based on those ...

  20. E-Print Network 3.0 - advanced gas-cooled nuclear Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Energy 9 UNM engineering s p r i N g 2 0 0 6 Summary: Re); the gas cooled Submersion-Subcritical Safe Space reactor (S4) designed to operate with multiple Closed... for reducing...

  1. Evaluation of Gas Reburning & Low NOx Burners on a Wall Fired Boiler Performance and Economics Report Gas Reburning-Low NOx Burner System Cherokee Station Unit 3 Public Service Company of Colorado

    SciTech Connect (OSTI)

    None

    1998-07-01T23:59:59.000Z

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NOX reduction (70%) could be achieved. Sponsors of the project included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was performed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado Bituminous, low-sulfur coal. It had a baseline NOX emission level of 0.73 lb/106 Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50%. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NOX in the flue gas by staged fuel combustion. This technology involves the introduction of natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NOX emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18Y0. The performance goal of 70% reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18Y0. The performance goal of 70% reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18Y0. Toward the end of the program, a Second Generation gas injection system was installed. Higher injector gas pressures were used that eliminated the need for flue gas recirculation as used in the first generation design. The Second Generation GR resulted in similar NOX reduction performance as that for the First Generation. With an improvement in the LNB performance in combination with the new gas injection system , the reburn gas could be reduced to 12.5% of the total boiler heat input to achieve al 64?40 reduction in NO, emissions. In addition, the OFA injectors were modified to provide for better mixing to lower CO emissions.

  2. PRESSURE SENSITIVE PAINT FOR ANALYSIS OF FILM-COOLING EFFECTS ON A GAS

    E-Print Network [OSTI]

    Camci, Cengiz

    . The coolant used in film cooling is actually bled air from the compressor. Hence, although it protects1 PRESSURE SENSITIVE PAINT FOR ANALYSIS OF FILM-COOLING EFFECTS ON A GAS TURBINE BLADE TIP Tarun University and the applications of PSP are discussed in detail. PSP is an experimental technique for mapping

  3. Quantifying Energy Savings by Improving Boiler Operation

    E-Print Network [OSTI]

    Carpenter, K.; Kissock, J. K.

    2005-01-01T23:59:59.000Z

    Dayton, OH ABSTRACT On/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify energy savings from switching to modulation control mode and reducing excess air in natural gas fired boilers... the accuracy of the methods. INTRODUCTION In our experience, common opportunities for improving boiler efficiency include switching from on/off to modulation control and reducing excess air. The decision about whether to pursue these opportunities...

  4. Modeling energy consumption of residential furnaces and boilers in U.S. homes

    SciTech Connect (OSTI)

    Lutz, James; Dunham-Whitehead, Camilla; Lekov, Alex; McMahon, James

    2004-02-01T23:59:59.000Z

    In 2001, DOE initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is their cost-effectiveness to consumers. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. This report describes calculation of equipment energy consumption (fuel and electricity) based on estimated conditions in a sample of homes that are representative of expected furnace and boiler installations. To represent actual houses with furnaces and boilers in the United States, we used a set of houses from the Residential Energy Consumption Survey of 1997 conducted by the Energy Information Administration. Our calculation methodology estimates the energy consumption of alternative (more-efficient) furnaces, if they were to be used in each house in place of the existing equipment. We developed the method of calculation described in this report for non-weatherized gas furnaces. We generalized the energy consumption calculation for this product class to the other furnace product classes. Fuel consumption calculations for boilers are similar to those for the other furnace product classes. The electricity calculations for boilers are simpler than for furnaces, because boilers do not provide thermal distribution for space cooling as furnaces often do.

  5. Cooling system having reduced mass pin fins for components in a gas turbine engine

    DOE Patents [OSTI]

    Lee, Ching-Pang; Jiang, Nan; Marra, John J

    2014-03-11T23:59:59.000Z

    A cooling system having one or more pin fins with reduced mass for a gas turbine engine is disclosed. The cooling system may include one or more first surfaces defining at least a portion of the cooling system. The pin fin may extend from the surface defining the cooling system and may have a noncircular cross-section taken generally parallel to the surface and at least part of an outer surface of the cross-section forms at least a quartercircle. A downstream side of the pin fin may have a cavity to reduce mass, thereby creating a more efficient turbine airfoil.

  6. High-temperature gas-cooled reactors: preliminary safety and environmental information document. Volume IV

    SciTech Connect (OSTI)

    Not Available

    1980-01-01T23:59:59.000Z

    Information is presented concerning medium-enriched uranium/thorium once-through fuel cycle; medium-enrichment uranium-233/thorium recycle fuel; high-enrichment uranium-235/thorium recycle (spiked) fuel cycle; high-enrichment uranium-233/thorium recycle (spiked) fuel cycle; and gas-turbine high-temperature gas-cooled reactor.

  7. Experimental Investigation of Film Cooling Effectiveness on Gas Turbine Blades

    E-Print Network [OSTI]

    Li, Shiou-Jiuan

    2012-12-07T23:59:59.000Z

    of 1.5; a mixture of 15% SF6 and 85% Ar (by volume), from Praxair Inc. is used to obtain an effective density ratio of 2.0. The coolant flow rates are controlled by rotameters. To determine film cooling effectiveness for a given configuration, four...

  8. A review of gas-cooled reactor concepts for SDI (Strategic Defense Initiative) applications

    SciTech Connect (OSTI)

    Marshall, A.C.

    1989-08-01T23:59:59.000Z

    We have completed a review of multimegawatt gas-cooled reactor concepts proposed for SDI applications. Our study concluded that the principal reason for considering gas-cooled reactors for burst-mode operation was the potential for significant system mass savings over closed-cycle systems if open-cycle gas-cooled operation (effluent exhausted to space) is acceptable. The principal reason for considering gas-cooled reactors for steady-state operation is that they may represent a lower technology risk than other approaches. In the review, nine gas-cooled reactor concepts were compared to identify the most promising. For burst-mode operation, the NERVA (Nuclear Engine for Rocket Vehicle Application) derivative reactor concept emerged as a strong first choice since its performance exceeds the anticipated operational requirements and the technology has been demonstrated and is retrievable. Although the NERVA derivative concepts were determined to be the lead candidates for the Multimegawatt Steady-State (MMWSS) mode as well, their lead over the other candidates is not as great as for the burst mode. 90 refs., 2 figs., 10 tabs.

  9. Method of cooling gas only nozzle fuel tip

    DOE Patents [OSTI]

    Bechtel, William Theodore (Scotia, NY); Fitts, David Orus (Ballston Spa, NY); DeLeonardo, Guy Wayne (Glenville, NY)

    2002-01-01T23:59:59.000Z

    A diffusion flame nozzle gas tip is provided to convert a dual fuel nozzle to a gas only nozzle. The nozle tip diverts compressor discharge air from the passage feeding the diffusion nozzle air swirl vanes to a region vacated by removal of the dual fuel components, so that the diverted compressor discharge air can flow to and through effusion holes in the end cap plate of the nozzle tip. In a preferred embodiment, the nozzle gas tip defines a cavity for receiving the compressor discharge air from a peripheral passage of the nozzle for flow through the effusion openings defined in the end cap plate.

  10. Predictive modelling of boiler fouling. Quarterly technical progress report, January 1, 1992--March 31, 1992

    SciTech Connect (OSTI)

    Not Available

    1992-12-01T23:59:59.000Z

    In this reporting period, efforts were initiated to supplement the comprehensive flow field description obtained from the RNG-Spectral Element Simulations by incorporating, in a general framework, appropriate modules to model particle and condensable species transport to the surface. Specifically, a brief survey of the literature revealed the following possible mechanisms for transporting different ash constituents from the host gas to boiler tubes as deserving prominence in building the overall comprehensive model: (1) Flame-volatilized species, chiefly sulfates, are deposited on cooled boiler tubes via the mechanism of classical vapor diffusion. This mechanism is more efficient than the particulate ash deposition, and as a result there is usually an enrichment of condensable salts, chiefly sulfates, in boiler deposits; (2) Particle diffusion (Brownian motion) may account for deposition of some fine particles below 0. 1 mm in diameter in comparison with the mechanism of vapor diffusion and particle depositions, however, the amount of material transported to the tubes via this route is probably small. (3) Eddy diffusion, thermophoretic and electrophoretic deposition mechanisms are likely to have a marked influence in transporting 0.1 to 5{mu}m particles from the host gas to cooled boiler tubes; (4) Inertial impaction is the dominant mechanism in transporting particles above 5{mu}m in diameter to water and steam tubes in pulverized coal fired boiler, where the typical flue gas velocity is between 10 to 25 m/s. Particles above 10{mu}m usually have kinetic energies in excess of what can be dissipated at impact (in the absence of molten sulfate or viscous slag deposit), resulting in their entrainment in the host gas.

  11. HTGR (High Temperature Gas-Cooled Reactor) ingress analysis using MINET

    SciTech Connect (OSTI)

    Van Tuyle, G.J.; Yang, J.W.; Kroeger, P.G.; Mallen, A.N.; Aronson, A.L.

    1989-04-01T23:59:59.000Z

    Modeling of water/steam ingress into the primary (helium) cooling circuit of a High Temperature Gas-Cooled Reactor (HTGR) is described. This modeling was implemented in the MINET Code, which is a program for analyzing transients in intricate fluid flow and heat transfer networks. Results from the simulation of a water ingress event postulated for the Modular HTGR are discussed. 27 refs., 6 figs., 6 tabs.

  12. Space power reactor ground test in the Experimental Gas Cooled Reactor (EGCR) at Oak Ridge

    SciTech Connect (OSTI)

    Fontana, M.H.; Holcomb, R.S.; Cooper, R.H.

    1992-08-01T23:59:59.000Z

    The Experimental Gas Cooled Reactor (EGCR) facility and the supporting technical infrastructure at the Oak Ridge National Laboratory have the capabilities of performing ground tests of space nuclear power reactor systems. A candidate test would be a 10 MWt lithium cooled reactor, generating potassium vapor that would drive a power turbine. The facility is a large containment vessel originally intended to test the EGCR. Large, contained, and shielded spaces are available for testing, assembly, disassembly, and post-test examination.

  13. Relap5-3d model validation and benchmark exercises for advanced gas cooled reactor application

    E-Print Network [OSTI]

    Moore, Eugene James Thomas

    2006-08-16T23:59:59.000Z

    HTTR High Temperature engineering Test Reactor INET Institute of Nuclear Energy Technology LWR Light Water Reactor OKBM Test Design Bureau for Machine Building ORNL Oak Ridge National Laboratory RCCS Reactor Cavity Cooling System... to be at right angles to each other, ignoring an angular distribution of radiant heat.7 MORECA, used by ORNL, simulates accident scenarios for certain gas-cooled reactor types.7 INET conducts their analysis using Thermix, which performs two...

  14. Condensing economizers for small coal-fired boilers and furnaces

    SciTech Connect (OSTI)

    Butcher, T.A.; Litzke, W.

    1994-01-01T23:59:59.000Z

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  15. Specifying Waste Heat Boilers

    E-Print Network [OSTI]

    Ganapathy, V.

    of incinerator.whether fixed bed.rotary kiln or fluid bed.Sla9ging constituents present in the gas can result in bridging of tubes by molten salts if tube spacing is not wide,particularly at the boiler inlet.Ash hoppers ,soot blowers and cleaning lanes... take various configurations as seen in Fig 1 to ~.Consultants and engineers who specify and evaluate HRSGs should be aware that several factors influence the final configuration of HRSGs.Some of these factors are discussed below. SYSTEM...

  16. Massively-Parallel Direct Numerical Simulation of Gas Turbine Endwall Film-Cooling Conjugate Heat Transfer

    E-Print Network [OSTI]

    Meador, Charles Michael

    2011-02-22T23:59:59.000Z

    MASSIVELY-PARALLEL DIRECT NUMERICAL SIMULATION OF GAS TURBINE ENDWALL FILM-COOLING CONJUGATE HEAT TRANSFER A Thesis by CHARLES MICHAEL MEADOR Submitted to the O ce of Graduate Studies of Texas A&M University in partial ful llment of the requirements... for the degree of MASTER OF SCIENCE December 2010 Major Subject: Mechanical Engineering MASSIVELY-PARALLEL DIRECT NUMERICAL SIMULATION OF GAS TURBINE ENDWALL FILM-COOLING CONJUGATE HEAT TRANSFER A Thesis by CHARLES MICHAEL MEADOR Submitted to the O ce of Graduate...

  17. CFD Model Development and validation for High Temperature Gas Cooled Reactor Cavity Cooling System (RCCS) Applications

    SciTech Connect (OSTI)

    Hassan, Yassin; Corradini, Michael; Tokuhiro, Akira; Wei, Thomas Y.C.

    2014-07-14T23:59:59.000Z

    The Reactor Cavity Cooling Systems (RCCS) is a passive safety system that will be incorporated in the VTHR design. The system was designed to remove the heat from the reactor cavity and maintain the temperature of structures and concrete walls under desired limits during normal operation (steady-state) and accident scenarios. A small scale (1:23) water-cooled experimental facility was scaled, designed, and constructed in order to study the complex thermohydraulic phenomena taking place in the RCCS during stead-state and transient conditions. The facility represents a portion of the reactor vessel with nine stainless steel coolant risers and utilizes water as coolant. The facility was equipped with instrumentation to measure temperatures and flow rates and a general verification was completed during the shakedown. A model of the experimental facility was prepared using RELAP5-3D and simulations were performed to validate the scaling procedure. The experimental data produced during the stead-state run were compared with the simulation results obtained using RELAP5-3D. The overall behavior of the facility met the expectations. The facility capabilities were confirmed to be very promising in performing additional experimental tests, including flow visualization, and produce data for code validation.

  18. Summary of research and development effort on air and water cooling of gas turbine blades

    SciTech Connect (OSTI)

    Fraas, A.P.

    1980-03-01T23:59:59.000Z

    The review on air- and water-cooled gas turbines from the 1904 Lemale-Armengaud water-cooled gas turbine, the 1948 to 1952 NACA work, and the program at GE indicates that the potential of air cooling has been largely exploited in reaching temperatures of 1100/sup 0/C (approx. 2000/sup 0/F) in utility service and that further increases in turbine inlet temperature may be obtained with water cooling. The local heat flux in the first-stage turbine rotor with water cooling is very high, yielding high-temperature gradients and severe thermal stresses. Analyses and tests indicate that by employing a blade with an outer cladding of an approx. 1-mm-thick oxidation-resistant high-nickel alloy, a sublayer of a high-thermal-conductivity, high-strength, copper alloy containing closely spaced cooling passages approx. 2 mm in ID to minimize thermal gradients, and a central high-strength alloy structural spar, it appears possible to operate a water-cooled gas turbine with an inlet gas temperature of 1370/sup 0/C. The cooling-water passages must be lined with an iron-chrome-nickel alloy must be bent 90/sup 0/ to extend in a neatly spaced array through the platform at the base of the blade. The complex geometry of the blade design presents truly formidable fabrication problems. The water flow rate to each of many thousands of coolant passages must be metered and held to within rather close limits because the heat flux is so high that a local flow interruption of only a few seconds would lead to a serious failure.Heat losses to the cooling water will run approx. 10% of the heat from the fuel. By recoverying this waste heat for feedwater heating in a command cycle, these heat losses will give a degradation in the power plant output of approx. 5% relative to what might be obtained if no cooling were required. However, the associated power loss is less than half that to be expected with an elegant air cooling system.

  19. BNL Pulsed Magnet Inertially Cooled , LN2 or 30K He Gas Cooled Between Shots MIT test will use only LN2

    E-Print Network [OSTI]

    McDonald, Kirk

    BNL Pulsed Magnet ­Inertially Cooled , LN2 or 30K He Gas Cooled Between Shots ­MIT test will use 2.0 Objectives 3.0 Test Location 4.0 Critical Lifts 5.0 Power Supplies 6.0 Cryogenic System for MIT field (exclusive of the proton beam) Cost issues dictated a modest coil design. Power supply limitations

  20. Cooling an electron gas using quantum dot based electronic refrigeration

    E-Print Network [OSTI]

    Prance, Jonathan Robert

    2009-10-13T23:59:59.000Z

    experience of working towards a PhD has been a combination of satisfaction, frustration, fun, and tedium. Occasionally it was all these in a single day. However, I have learnt a huge amount and I am indebted to all the people who gave their time and shared... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Background 5 2.1 Low-dimensional electronic devices . . . . . . . . . . . . . . . . . . 5 2.1.1 The 2D electron gas in GaAs . . . . . . . . . . . . . . . . . 7 2...

  1. Cool core cycles: Cold gas and AGN jet feedback in cluster cores

    E-Print Network [OSTI]

    Prasad, Deovrat; Babul, Arif

    2015-01-01T23:59:59.000Z

    Using high-resolution 3-D and 2-D (axisymmetric) hydrodynamic simulations in spherical geometry, we study the evolution of cool cluster cores heated by feedback-driven bipolar active galactic nuclei (AGN) jets. Condensation of cold gas, and the consequent enhanced accretion, is required for AGN feedback to balance radiative cooling with reasonable efficiencies, and to match the observed cool core properties. A feedback efficiency (mechanical luminosity $\\approx \\epsilon \\dot{M}_{\\rm acc} c^2$; where $\\dot{M}_{\\rm acc}$ is the mass accretion rate at 1 kpc) as small as $5 \\times 10^{-5}$ is sufficient to reduce the cooling/accretion rate by $\\sim 10$ compared to a pure cooling flow. This value is smaller compared to the ones considered earlier, and is consistent with the jet efficiency and the fact that only a small fraction of gas at 1 kpc is accreted on to the supermassive black hole (SMBH). We find hysteresis cycles in all our simulations with cold mode feedback: {\\em condensation} of cold gas when the ratio...

  2. Conduction cooled tube supports

    DOE Patents [OSTI]

    Worley, Arthur C. (Mt. Tabor, NJ); Becht, IV, Charles (Morristown, NJ)

    1984-01-01T23:59:59.000Z

    In boilers, process tubes are suspended by means of support studs that are in thermal contact with and attached to the metal roof casing of the boiler and the upper bend portions of the process tubes. The support studs are sufficiently short that when the boiler is in use, the support studs are cooled by conduction of heat to the process tubes and the roof casing thereby maintaining the temperature of the stud so that it does not exceed 1400.degree. F.

  3. Core design and reactor physics of a breed and burn gas-cooled fast reactor

    E-Print Network [OSTI]

    Yarsky, Peter

    2005-01-01T23:59:59.000Z

    In order to fulfill the goals set forth by the Generation IV International Forum, the current NERI funded research has focused on the design of a Gas-cooled Fast Reactor (GFR) operating in a Breed and Burnm (B&B) fuel cycle ...

  4. Development of MELCOR Input Techniques for High Temperature Gas-Cooled Reactor Analysis

    E-Print Network [OSTI]

    Corson, James

    2011-08-08T23:59:59.000Z

    High Temperature Gas-cooled Reactors (HTGRs) can provide clean electricity,as well as process heat that can be used to produce hydrogen for transportation and other sectors. A prototypic HTGR, the Next Generation Nuclear Plant (NGNP),will be built...

  5. Integration of High-Temperature Gas-Cooled Reactors into Industrial Process Applications

    SciTech Connect (OSTI)

    Lee Nelson

    2011-09-01T23:59:59.000Z

    This report is a summary of analyses performed by the NGNP project to determine whether it is technically and economically feasible to integrate high temperature gas cooled reactor (HTGR) technology into industrial processes. To avoid an overly optimistic environmental and economic baseline for comparing nuclear integrated and conventional processes, a conservative approach was used for the assumptions and calculations.

  6. High Temperature Gas-cooled Reactor Projected Markets and Scoping Economics

    SciTech Connect (OSTI)

    Larry Demick

    2010-08-01T23:59:59.000Z

    The NGNP Project has the objective of developing the high temperature gas-cooled reactor (HTGR) technology to supply high temperature process heat to industrial processes as a substitute for burning of fossil fuels, such as natural gas. Applications of the HTGR technology that have been evaluated by the NGNP Project for supply of process heat include supply of electricity, steam and high-temperature gas to a wide range of industrial processes, and production of hydrogen and oxygen for use in petrochemical, refining, coal to liquid fuels, chemical, and fertilizer plants.

  7. Parametric study of a firetube boiler performance

    SciTech Connect (OSTI)

    Park, H. [Marquette Univ., Milwaukee, WI (United States). Dept. of Mechanical and Industrial Engineering; Valentino, M.W. [Cleaver-Brooks, Milwaukee, WI (United States)

    1995-12-31T23:59:59.000Z

    Critical areas in the design of commercial and industrial firetube boilers are burner and furnace configuration, as is the resultant heat transfer from the furnace wall to the water under the various conditions. Furthermore, performance of industrial and commercial boilers is mainly dependent upon their material and geometrical dimensions. In order to investigate boiler performance globally, a relatively simple model which can be processed in a personal computer (PC) is proposed. In this paper, the effects of thermo-physical parameters on the energy and exergy performance of a firetube boiler are studied by using a simple model for the combustion product gas behavior through the boiler passes. For each steady-state condition, the boiler performance is investigated by parametrically changing the degree of inception of nucleate boiling, the tube wall emissivity, the saturation steam pressure, and the fraction of flue gas recirculation (FGR, utilized for NO{sub x} emissions reduction). Results for a set of parameters such as those considered in this work may be used in future firetube boiler design to improve performance and reduce manufacturing costs.

  8. Thermal Hydraulics of the Very High Temperature Gas Cooled Reactor

    SciTech Connect (OSTI)

    Chang Oh; Eung Kim; Richard Schultz; Mike Patterson; Davie Petti

    2009-10-01T23:59:59.000Z

    The U.S Department of Energy (DOE) is conducting research on the Very High Temperature Reactor (VHTR) design concept for the Next Generation Nuclear Plant (NGNP) Project. The reactor design will be a graphite moderated, thermal neutron spectrum reactor that will produce electricity and hydrogen in a highly efficient manner. The NGNP reactor core will be either a prismatic graphite block type core or a pebble bed core. The NGNP will use very high-burnup, low-enriched uranium, TRISO-coated fuel, and have a projected plant design service life of 60 years. The VHTR concept is considered to be the nearest-term reactor design that has the capability to efficiently produce hydrogen. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during reactor core-accidents. The objectives of the NGNP Project are to: Demonstrate a full-scale prototype VHTR that is commercially licensed by the U.S. Nuclear Regulatory Commission, and Demonstrate safe and economical nuclear-assisted production of hydrogen and electricity. The DOE laboratories, led by the INL, perform research and development (R&D) that will be critical to the success of the NGNP, primarily in the areas of: • High temperature gas reactor fuels behavior • High temperature materials qualification • Design methods development and validation • Hydrogen production technologies • Energy conversion. This paper presents current R&D work that addresses fundamental thermal hydraulics issues that are relevant to a variety of possible NGNP designs.

  9. Facility Configuration Study of the High Temperature Gas-Cooled Reactor Component Test Facility

    SciTech Connect (OSTI)

    S. L. Austad; L. E. Guillen; D. S. Ferguson; B. L. Blakely; D. M. Pace; D. Lopez; J. D. Zolynski; B. L. Cowley; V. J. Balls; E.A. Harvego, P.E.; C.W. McKnight, P.E.; R.S. Stewart; B.D. Christensen

    2008-04-01T23:59:59.000Z

    A test facility, referred to as the High Temperature Gas-Cooled Reactor Component Test Facility or CTF, will be sited at Idaho National Laboratory for the purposes of supporting development of high temperature gas thermal-hydraulic technologies (helium, helium-Nitrogen, CO2, etc.) as applied in heat transport and heat transfer applications in High Temperature Gas-Cooled Reactors. Such applications include, but are not limited to: primary coolant; secondary coolant; intermediate, secondary, and tertiary heat transfer; and demonstration of processes requiring high temperatures such as hydrogen production. The facility will initially support completion of the Next Generation Nuclear Plant. It will secondarily be open for use by the full range of suppliers, end-users, facilitators, government laboratories, and others in the domestic and international community supporting the development and application of High Temperature Gas-Cooled Reactor technology. This pre-conceptual facility configuration study, which forms the basis for a cost estimate to support CTF scoping and planning, accomplishes the following objectives: • Identifies pre-conceptual design requirements • Develops test loop equipment schematics and layout • Identifies space allocations for each of the facility functions, as required • Develops a pre-conceptual site layout including transportation, parking and support structures, and railway systems • Identifies pre-conceptual utility and support system needs • Establishes pre-conceptual electrical one-line drawings and schedule for development of power needs.

  10. Recovery Boiler Corrosion Chemistry

    E-Print Network [OSTI]

    Das, Suman

    11/13/2014 1 Recovery Boiler Corrosion Chemistry Sandy Sharp and Honghi Tran Symposium on Corrosion of a recovery boiler each cause their own forms of corrosion and cracking Understanding the origin of the corrosive conditions enables us to operate a boiler so as to minimize corrosion and cracking select

  11. E-Print Network 3.0 - advanced gas cooled graphite moderated...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    at Chicago's Stagg Field and the X-IO graphite reactor at Oak Ridge). The Los Alamos Water Boiler... for neutron multiplication experiments at moderate power. They also...

  12. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    SciTech Connect (OSTI)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01T23:59:59.000Z

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the convective pass into the hot recirculated fluidizing medium and adding an insulating layer to superh

  13. Overview of environmental control aspects for the gas-cooled fast reactor

    SciTech Connect (OSTI)

    Nolan, A.M.

    1981-05-01T23:59:59.000Z

    Environmental control aspects relating to release of radionuclides have been analyzed for the Gas-Cooled Fast Reactor (GCFR). Information on environmental control systems was obtained for the most recent GCFR designs, and was used to evaluate the adequacy of these systems. The GCFR has been designed by the General Atomic Company as an alternative to other fast breeder reactor designs, such as the Liquid Metal Fast Breeder Reactor (LMFBR). The GCFR design includes mixed oxide fuel and helium coolant. The environmental impact of expected radionuclide releases from normal operation of the GCFR was evaluated using estimated collective dose equivalent commitments resulting from 1 year of plant operation. The results were compared to equivalent estimates for the Light Water Reactor (LWR) and High-Temperature Gas-Cooled Reactor (HTGR). A discussion of uncertainties in system performances, tritium production rates, and radiation quality factors for tritium is included.

  14. Evaluation of proposed German safety criteria for high-temperature gas-cooled reactors

    SciTech Connect (OSTI)

    Barsell, A.W.

    1980-05-01T23:59:59.000Z

    This work reviews proposed safety criteria prepared by the German Bundesministerium des Innern (BMI) for future licensing of gas-cooled high-temperature reactor (HTR) concepts in the Federal Republic of Germany. Comparison is made with US General Design Criteria (GDCs) in 10CFR50 Appendix A and with German light water reactor (LWR) criteria. Implications for the HTR design relative to the US design and safety approach are indicated. Both inherent characteristics and design features of the steam cycle, gas turbine, and process heat concepts are taken into account as well as generic design options such as a pebble bed or prismatic core.

  15. NGNP: High Temperature Gas-Cooled Reactor Key Definitions, Plant Capabilities, and Assumptions

    SciTech Connect (OSTI)

    Wayne Moe

    2013-05-01T23:59:59.000Z

    This document provides key definitions, plant capabilities, and inputs and assumptions related to the Next Generation Nuclear Plant to be used in ongoing efforts related to the licensing and deployment of a high temperature gas-cooled reactor. These definitions, capabilities, and assumptions were extracted from a number of NGNP Project sources such as licensing related white papers, previously issued requirement documents, and preapplication interactions with the Nuclear Regulatory Commission (NRC).

  16. A solution to level 3 dismantling of gas-cooled reactors: Graphite incineration

    SciTech Connect (OSTI)

    Dubourg, M. [FRAMATOME, Paris-La Defense (France)

    1993-12-31T23:59:59.000Z

    This paper presents an approach developed to solve the specific decommissioning problems of the G2 and G3 gas cooled reactors at Marcoule and the strategy applied with emphasis in incinerating the graphite core components, using a fluidized-bed incinerator developed jointly between the CEA and FRAMATOME. The incineration option was selected over subsurface storage for technical and economic reasons. Studies have shown that gaseous incineration releases are environmentally acceptable.

  17. Reference modular High Temperature Gas-Cooled Reactor Plant: Concept description report

    SciTech Connect (OSTI)

    Not Available

    1986-10-01T23:59:59.000Z

    This report provides a summary description of the Modular High Temperature Gas-Cooled Reactor (MHTGR) concept and interim results of assessments of costs, safety, constructibility, operability, maintainability, and availability. Conceptual design of this concept was initiated in October 1985 and is scheduled for completion in 1987. Participating industrial contractors are Bechtel National, Inc. (BNI), Stone and Webster Engineering Corporation (SWEC), GA Technologies, Inc. (GA), General Electric Co. (GE), and Combustion Engineering, Inc. (C-E).

  18. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUID BED BOILERS (Phase II--Evaluation of the Oxyfuel CFB Concept)

    SciTech Connect (OSTI)

    John L. Marion; Nsakala ya Nsakala

    2003-11-09T23:59:59.000Z

    The overall project goal is to determine if carbon dioxide can be captured and sequestered at a cost of about $10/ton of carbon avoided, using a newly constructed Circulating Fluidized Bed combustor while burning coal with a mixture of oxygen and recycled flue gas, instead of air. This project is structured in two Phases. Phase I was performed between September 28, 2001 and May 15, 2002. Results from Phase I were documented in a Topical Report issued on May 15, 2003 (Nsakala, et al., 2003), with the recommendation to evaluate, during Phase II, the Oxyfuel-fired CFB concept. DOE NETL accepted this recommendation, and, hence approved the project continuation into Phase II. Phase 2. The second phase of the project--which includes pilot-scale tests of an oxygen-fired circulating fluidized bed test facility with performance and economic analyses--is currently underway at ALSTOM's Power Plant Laboratories, located in Windsor, CT (US). The objective of the pilot-scale testing is to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in oxygen/carbon dioxide mixtures. Results will be used in the design of oxygen-fired CFB boilers--both retrofit and new Greenfield--as well as to provide a generic performance database for other researchers. At the conclusion of Phase 2, revised costs and performance will be estimated for both retrofit and new Greenfield design concepts with CO2 capture, purification, compression, and liquefaction.

  19. Boiler MACT 35000FT: Maximum Achievable Control Technology

    E-Print Network [OSTI]

    Robinson, J.

    2013-01-01T23:59:59.000Z

    fossil fuel is coal, petroleum coke, tire derived fuel, etc. ESL-IE-13-05-29 Proceedings of the Thrity-Fifth Industrial Energy Technology Conference New Orleans, LA. May 21-24, 2013 Classification-Boiler Subcategory Boiler Classification Pulverized... Heaters Affected ? Large affected units burning coal, oil, biomass, natural gas, other solid, liquid, gaseous non-waste materials ? Boilers or Process Heaters Not Affected ? Electric Utility Generating Unit (EGU) ?Waste Heat, hot water heaters...

  20. Multi channel thermal hydraulic analysis of gas cooled fast reactor using genetic algorithm

    SciTech Connect (OSTI)

    Drajat, R. Z.; Su'ud, Z.; Soewono, E.; Gunawan, A. Y. [Department of Mathematics, Institut Teknologi Bandung, Bandung 40132 (Indonesia); Department of Physics, Institut Teknologi Bandung, Bandung 40132 (Indonesia); Department of Mathematics, Institut Teknologi Bandung, Bandung 40132 (Indonesia)

    2012-05-22T23:59:59.000Z

    There are three analyzes to be done in the design process of nuclear reactor i.e. neutronic analysis, thermal hydraulic analysis and thermodynamic analysis. The focus in this article is the thermal hydraulic analysis, which has a very important role in terms of system efficiency and the selection of the optimal design. This analysis is performed in a type of Gas Cooled Fast Reactor (GFR) using cooling Helium (He). The heat from nuclear fission reactions in nuclear reactors will be distributed through the process of conduction in fuel elements. Furthermore, the heat is delivered through a process of heat convection in the fluid flow in cooling channel. Temperature changes that occur in the coolant channels cause a decrease in pressure at the top of the reactor core. The governing equations in each channel consist of mass balance, momentum balance, energy balance, mass conservation and ideal gas equation. The problem is reduced to finding flow rates in each channel such that the pressure drops at the top of the reactor core are all equal. The problem is solved numerically with the genetic algorithm method. Flow rates and temperature distribution in each channel are obtained here.

  1. Nicor Gas- Commercial Energy Efficiency Rebates

    Broader source: Energy.gov [DOE]

    Nicor Gas offers a variety of rebates to commercial customers for the purchase and installation of energy efficient products. Rebates are available on water heaters, furnaces, boilers, boiler...

  2. CHP Integrated with Burners for Packaged Boilers

    SciTech Connect (OSTI)

    Castaldini, Carlo; Darby, Eric

    2013-09-30T23:59:59.000Z

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial operation and has achieved all the performance goals.

  3. ATWS Transients for the 2400 MWt Gas-Cooled Fast Reactor

    SciTech Connect (OSTI)

    Cheng,L.Y.; Ludewig, H.

    2007-08-05T23:59:59.000Z

    Reactivity transients have been analyzed with an updated RELAPS-3D (ver. 2.4.2) system model of the pin core design for the 2400MWt gas-cooled fast reactor (GCFR). Additional reactivity parameters were incorporated in the RELAP5 point-kinetics model to account for reactivity feedbacks due to axial and radial expansion of the core, fuel temperature changes (Doppler effect), and pressure changes (helium density changes). Three reactivity transients without scram were analyzed and the incidents were initiated respectively by reactivity ramp, loss of load, and depressurization. During the course of the analysis the turbine bypass model for the power conversion unit (PCU) was revised to enable a better utilization of forced flow cooling after the PCU is tripped. The analysis of the reactivity transients demonstrates the significant impact of the PCU on system pressure and core flow. Results from the modified turbine bypass model suggest a success path for the GCFR to mitigate reactivity transients without scram.

  4. Recovery Boiler Modeling

    E-Print Network [OSTI]

    Abdullah, Z.; Salcudean, M.; Nowak, P.

    , east, e, west, w, bot tom, b, and top, t, neighbors. The neighboring cou pling coefficients (an, a., .. , etc) express the magnitudes of the convection and diffusion which occur across the control volume boundaries. The variable b p represents... represents a model of one half of the recovery boiler. The boiler has three air levels. The North, South and East boundaries of the computational domain represent the water walls of the boiler. The West boundary represents a symmetry plane. It should...

  5. Optimum Reactor Outlet Temperatures for High Temperature Gas-Cooled Reactors Integrated with Industrial Processes

    SciTech Connect (OSTI)

    Lee O. Nelson

    2011-04-01T23:59:59.000Z

    This report summarizes the results of a temperature sensitivity study conducted to identify the optimum reactor operating temperatures for producing the heat and hydrogen required for industrial processes associated with the proposed new high temperature gas-cooled reactor. This study assumed that primary steam outputs of the reactor were delivered at 17 MPa and 540°C and the helium coolant was delivered at 7 MPa at 625–925°C. The secondary outputs of were electricity and hydrogen. For the power generation analysis, it was assumed that the power cycle efficiency was 66% of the maximum theoretical efficiency of the Carnot thermodynamic cycle. Hydrogen was generated via the hightemperature steam electrolysis or the steam methane reforming process. The study indicates that optimum or a range of reactor outlet temperatures could be identified to further refine the process evaluations that were developed for high temperature gas-cooled reactor-integrated production of synthetic transportation fuels, ammonia, and ammonia derivatives, oil from unconventional sources, and substitute natural gas from coal.

  6. Minimize Boiler Blowdown

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  7. Hastelloy-X for high-temperature gas-cooled reactor applications

    SciTech Connect (OSTI)

    McCoy, H.E.; King, J.F.; Strizak, J.P.

    1984-07-01T23:59:59.000Z

    Hastelloy-X is a potential structural material for use in gas-cooled reactor systems. In this application, data are necessary on the mechanical properties of base metal and weldments under realistic service conditions. The test environment studied was helium that contained small amounts of H/sub 2/, CH/sub 4/, and CO. This environment was found to be carburizing, with the kinetics of this process becoming rapid above 800/sup 0/C. Suitable weldments of Hastelloy-X were prepared by several processes; those weldments generally had the same properties as base metal except for lower fracture strains under some conditions. Some samples were aged for up to 20 000 h in the test gas and tested, and some creep tests on as-received material exceeded 40 000 h. The predominant effects of aging were the significant reduction in the fracture strains at ambient temperature and the lower strains for samples aged in high-temperature gas-cooled reactor (HTGR) helium than for those aged in inert gas. Under some conditions, aging also resulted in increased yield and ultimate tensile strength. Creep tests failed to show the effects of environment, aging, or welding on the creep strength of Hastelloy-X; however, the fracture strains for weldments were generally lower than they were for base metal. Prior aging in inert gas for 20 000 h at 538 and 871/sup 0/C reduced the fatigue life slightly, but no difference was observed in the fatigue properties of samples aged in air and HTGR helium environments.

  8. Hastelloy-X for high-temperature gas-cooled reactor applications

    SciTech Connect (OSTI)

    McCoy, H.E.; King, J.F.; Strizak, J.P.

    1984-07-01T23:59:59.000Z

    Hastelloy-X is a potential structural material for use in gas-cooled reactor systems. In this application, data are necessary on the mechanical properties of base metal and weldments under realistic service conditions. The test environment studied was helium that contained small amounts of H/sub 2/, CH/sub 4/, and CO. This environment was found to be carburizing, with the kinetics of this process becoming rapid above 800/sup 0/C. Suitable weldments of Hastelloy-X were prepared by several processes; those weldments generally had the same properties as base metal except for lower fracture strains under some conditions. Some samples were aged for up to 20000 h in the test gas and tested, and some creep tests on as-received material exceeded 40000 h. The predominant effects of aging were the significant reduction in the fracture strains at ambient temperature and the lower strains for samples aged in high-temperature gas-cooled reactor (HTGR) helium than for those aged in inert gas. Under some conditions, aging also resulted in increased yield and ultimate tensile strength. Creep tests failed to show the effects of environment, aging, or welding on the creep strength of Hastelloy-X; however, the fracture strains for weldments were generally lower than they were for base metal. Prior aging in inert gas for 20000 h at 538 and 871/sup 0/C reduced the fatigue life slightly, but no difference was observed in the fatigue properties of samples aged in air and HTGR helium environments.

  9. Evaluation of gas reburning and low NO{sub x} burners on a wall-fired boiler

    SciTech Connect (OSTI)

    NONE

    1995-06-01T23:59:59.000Z

    An evaluation of Gas Reburning (GR) and Low NO{sub x} Burners (LNB) has been completed at Public Service Company of Colorado`s Cherokee Station Unit 3. The goal of the demonstration was to reduce NO{sub x} emissions by 70%. The reduction was to be achieved from the pre-project level prior to LNB retrofit. The GR system was supplied by Energy and Environmental Research Corporation (EER) and the LNBs were supplied by the Foster Wheeler Energy Corporation. The project was carried out in three phases in which EER designed the GR system and obtained necessary permits (Phase 1), constructed the system and completed start-up tasks (Phase 2), and evaluated its performance with both Optimization Tests and a Long-Term Demonstration (Phase 3). As directed by the Cooperative Agreement, environmental monitoring was conducted in each phase. Measurements were taken by plant personnel and an EER Field Testing Team and were divided into two types. ``Compliance Monitoring`` was conducted by plant personnel to satisfy requirements of regulatory agencies, while ``Supplemental Monitoring`` was conducted by EER personnel to develop a database of environmental impacts of the technology and to ensure environmental acceptability of the project. This document presents environmental monitoring data obtained during the Optimization Testing period, November 11, 1992 to April 23, 1993. Compliance Monitoring was conducted primarily in two areas, air emissions and aqueous discharges. The unit is required to meet an SO{sub 2} limit of 1.2 lb/MBtu and an opacity limit of 20 percent (6 minute average). Therefore, the plant monitors flue gas SO{sub 2} and opacity continuously and submits Excess Emissions Reports to the Colorado Air Pollution Control Division on a quarterly basis. Discharge limits for the aqueous effluent from the plant and monitoring requirements are specified by a permit issued by the Colorado Water Quality Control Division.

  10. Cooling system for a gas turbine using a cylindrical insert having V-shaped notch weirs

    DOE Patents [OSTI]

    Grondahl, Clayton M. (Clifton Park, NY); Germain, Malcolm R. (Ballston Lake, NY)

    1981-01-01T23:59:59.000Z

    An improved cooling system for a gas turbine is disclosed. A plurality of V-shaped notch weirs are utilized to meter a coolant liquid from a pool of coolant into a plurality of platform and airfoil coolant channels formed in the buckets of the turbine. The V-shaped notch weirs are formed in a separately machined cylindrical insert and serve to desensitize the flow of coolant into the individual platform and airfoil coolant channels to design tolerances and non-uniform flow distribution.

  11. Modular high temperature gas-cooled reactor plant design duty cycle. Revision 3

    SciTech Connect (OSTI)

    Chan, T.

    1989-12-31T23:59:59.000Z

    This document defines the Plant Design Duty Cycle (PCDC) for the Modular High Temperature Gas-cooled Reactor (MHTGR). The duty cycle is a set of events and their design number of occurrences over the life of the plant for which the MHTGR plant shall be designed to ensure that the plant meets all the top-level requirements. The duty cycle is representative of the types of events to be expected in multiple reactor module-turbine plant configurations of the MHTGR. A synopsis of each PDDC event is presented to provide an overview of the plant response and consequence. 8 refs., 1 fig., 4 tabs.

  12. MHTGR (modular high-temperature gas-cooled reactor) control: A non-safety related system

    SciTech Connect (OSTI)

    Rodriguez, C.; Swart, F.

    1988-06-01T23:59:59.000Z

    The modular high-temperature gas-cooled reactor (MHTGR) design meets stringent top-level safety regulatory criteria and user requirements that call for high plant availability and no disruption of the public's day to day activities during normal and off-normal operation of the plant. These requirements lead to a plant design that relies mainly on physical properties and passive design features to ensure plant safety regardless of operator actions, plus simplicity and automation to ensure high plant availability and lower cost of operations. The plant does not require safety-related operator actions, and it does not require the control room to be safety related.

  13. Method for fabricating wrought components for high-temperature gas-cooled reactors and product

    DOE Patents [OSTI]

    Thompson, Larry D. (San Diego, CA); Johnson, Jr., William R. (San Diego, CA)

    1985-01-01T23:59:59.000Z

    A method and alloys for fabricating wrought components of a high-temperature gas-cooled reactor are disclosed. These wrought, nickel-based alloys, which exhibit strength and excellent resistance to carburization at elevated temperatures, include aluminum and titanium in amounts and ratios to promote the growth of carburization resistant films while preserving the wrought character of the alloys. These alloys also include substantial amounts of molybdenum and/or tungsten as solid-solution strengtheners. Chromium may be included in concentrations less than 10% to assist in fabrication. Minor amounts of carbon and one or more carbide-forming metals also contribute to high-temperature strength.

  14. KEY DESIGN REQUIREMENTS FOR THE HIGH TEMPERATURE GAS-COOLED REACTOR NUCLEAR HEAT SUPPLY SYSTEM

    SciTech Connect (OSTI)

    L.E. Demick

    2010-09-01T23:59:59.000Z

    Key requirements that affect the design of the high temperature gas-cooled reactor nuclear heat supply system (HTGR-NHSS) as the NGNP Project progresses through the design, licensing, construction and testing of the first of a kind HTGR based plant are summarized. These requirements derive from pre-conceptual design development completed to-date by HTGR Suppliers, collaboration with potential end users of the HTGR technology to identify energy needs, evaluation of integration of the HTGR technology with industrial processes and recommendations of the NGNP Project Senior Advisory Group.

  15. Mechanical properties of welds in commercial alloys for high-temperature gas-cooled reactor components

    SciTech Connect (OSTI)

    Lindgren, J.R.; Li, C.C.; Ryder, R.H.; Thurgood, B.E.

    1984-07-01T23:59:59.000Z

    Weld properties of Hastelloy-X, Incoloy alloy 800H (with and without Inconel-82 cladding), and 2 1/4 Cr-1 Mo are being studied to provide design data to support the development of steam generator, core auxiliary heat exchanger, and metallic thermal barrier components of the high-temperature gas-cooled reactor (HTGR) steam cycle/cogeneration plant. Tests performed include elevated-temperature creep rupture tests and tensile tests. So far, data from the literature and from relatively short-term tests at GA Technologies Inc. indicate that the weldments are satisfactory for HTGR application.

  16. Methods for nondestructive testing of austenitic high-temperature gas-cooled reactor components

    SciTech Connect (OSTI)

    Gobbels, K.; Kapitza, H.

    1984-09-01T23:59:59.000Z

    Safety-relevant components of high-temperature gas-cooled reactor components are mostly fabricated in nickel-based alloys and austenitic materials like Inconel-617, Hastelloy-X, Nimonic-86, or Incoloy-800H. Compared to ferritic steels, these austenitic materials can have a coarse-grained microstructure, especially in weldments and castings. Coarse-grained or elastic anisotropic materials are difficult to inspect with ultrasonics due to strong attenuation, high noise level (scattering, ''grass'' indications), and sound beam distortions (skewing, splitting, and mode conversion). Only few results dealing with the nondestructive testing of nickel-based alloys are known. The problem area, solutions, and first experiences are reported.

  17. High-temperature gas-cooled reactor (HTGR): long term program plan

    SciTech Connect (OSTI)

    Not Available

    1980-10-09T23:59:59.000Z

    The FY 1980 effort was to investigate four technology options identified by program participants as potentially viable candidates for near-term demonstration: the Gas Turbine system (HTGR-GT), reflecting its perceived compatibility with the dry-cooling market, two systems addressing the process heat market, the Reforming (HTGR-R) and Steam Cycle (HTGR-SC) systems, and a more developmental reactor system, The Nuclear Heat Source Demonstration Reactor (NHSDR), which was to serve as a basis for both the HTGR-GT and HTGR-R systems as well as the further potential for developing advanced applications such as steam-coal gasification and water splitting.

  18. Application of subgroup decomposition in diffusion theory to gas cooled thermal reactor problem

    SciTech Connect (OSTI)

    Yasseri, S.; Rahnema, F. [Nuclear and Radiological Engineering and Medical Physics Program, George W. Woodruff School, Georgia Institute of Technology, Atlanta, GA 30332-0405 (United States)

    2013-07-01T23:59:59.000Z

    In this paper, the accuracy and computational efficiency of the subgroup decomposition (SGD) method in diffusion theory is assessed in a ID benchmark problem characteristic of gas cooled thermal systems. This method can be viewed as a significant improvement in accuracy of standard coarse-group calculations used for VHTR whole core analysis in which core environmental effect and energy angle coupling are pronounced. It is shown that a 2-group SGD calculation reproduces fine-group (47) results with 1.5 to 6 times faster computational speed depending on the stabilizing schemes while it is as efficient as single standard 6-group diffusion calculation. (authors)

  19. Cooling supply system for stage 3 bucket of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Quentin (Saratoga Springs, NY); Burns, James Lee (Schenectady, NY); Palmer, Gene David (Clifton Park, NY); Leone, Sal Albert (Scotia, NY); Drlik, Gary Joseph (Fairfield, OH); Gibler, Edward Eugene (Cincinnati, OH)

    2002-01-01T23:59:59.000Z

    In a land based gas turbine including a compressor, a combustor and turbine section including at least three stages, an improvement comprising an inlet into a third stage nozzle from the compressor for feeding cooling air from the compressor to the third stage nozzle; at least one passageway running substantially radially through each airfoil of the third stage nozzle and an associated diaphragm, into an annular space between the rotor and the diaphragm; and passageways communicating between the annular space and individual buckets of the third stage.

  20. Methods for manufacturing porous nuclear fuel elements for high-temperature gas-cooled nuclear reactors

    DOE Patents [OSTI]

    Youchison, Dennis L. (Albuquerque, NM); Williams, Brian E. (Pocoima, CA); Benander, Robert E. (Pacoima, CA)

    2010-02-23T23:59:59.000Z

    Methods for manufacturing porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's). Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, a thin coating of nuclear fuel may be deposited inside of a highly porous skeletal structure made, for example, of reticulated vitreous carbon foam.

  1. Porous nuclear fuel element for high-temperature gas-cooled nuclear reactors

    DOE Patents [OSTI]

    Youchison, Dennis L. (Albuquerque, NM); Williams, Brian E. (Pacoima, CA); Benander, Robert E. (Pacoima, CA)

    2011-03-01T23:59:59.000Z

    Porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's), and to processes for fabricating them. Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, the nuclear fuel may be deposited inside of a highly porous skeletal structure made of, for example, reticulated vitreous carbon foam.

  2. Porous nuclear fuel element with internal skeleton for high-temperature gas-cooled nuclear reactors

    DOE Patents [OSTI]

    Youchison, Dennis L.; Williams, Brian E.; Benander, Robert E.

    2013-09-03T23:59:59.000Z

    Porous nuclear fuel elements for use in advanced high temperature gas-cooled nuclear reactors (HTGR's), and to processes for fabricating them. Advanced uranium bi-carbide, uranium tri-carbide and uranium carbonitride nuclear fuels can be used. These fuels have high melting temperatures, high thermal conductivity, and high resistance to erosion by hot hydrogen gas. Tri-carbide fuels, such as (U,Zr,Nb)C, can be fabricated using chemical vapor infiltration (CVI) to simultaneously deposit each of the three separate carbides, e.g., UC, ZrC, and NbC in a single CVI step. By using CVI, the nuclear fuel may be deposited inside of a highly porous skeletal structure made of, for example, reticulated vitreous carbon foam.

  3. Evaluation of gas reburning and low NO{sub x} burners on a wall-fired boiler

    SciTech Connect (OSTI)

    NONE

    1995-06-01T23:59:59.000Z

    An evaluation of Gas Reburning (GR) and Low NO{sub x}, Burners (LNB) has been completed at Public Service Company of Colorado`s Cherokee Station Unit 3. The goal of the demonstration, which was carried out in a US DOE Clean Coal Technology Round 3 Program, was to reduce NO{sub x} emissions by 70%. The reduction was to be achieved from the pre-project level, prior to LNB retrofit. The GR system was supplied by Energy and Environmental Research Corporation (EER) and the LNBs were supplied by the Foster Wheeler Energy Corporation. The project was carried out in three phases in which EER designed the GR system and obtained necessary permits (Phase 1), constructed the system and completed start-up tasks (Phase 2), and evaluated its performance with both Optimization Tests and a Long-Term Demonstration (Phase 3). As directed by the cooperative agreement, environmental monitoring was conducted in each phase. Measurements were taken by plant personnel and an EER Field Testing Team and were divided into two types. ``Compliance Monitoring`` was conducted by plant personnel to satisfy requirements of regulatory agencies, while ``Supplemental Monitoring`` was conducted by EER personnel to develop a database of environmental impacts of the technology and to ensure environmental acceptability of the project. This document presents environmental monitoring data obtained during the Long-Term Testing period, April 27, 1993 to January 27, 1995. During this period, ten months of testing of the GR-LNB system was followed by a modification into a ``second-generation`` GR-LNB system, which was evaluated for six months. Compliance Monitoring was conducted primarily in two areas, air emissions and aqueous discharges.

  4. Fabrication of gas turbine water-cooled composite nozzle and bucket hardware employing plasma spray process

    DOE Patents [OSTI]

    Schilke, Peter W. (4 Hempshire Ct., Scotia, NY 12302); Muth, Myron C. (R.D. #3, Western Ave., Amsterdam, NY 12010); Schilling, William F. (301 Garnsey Rd., Rexford, NY 12148); Rairden, III, John R. (6 Coronet Ct., Schenectady, NY 12309)

    1983-01-01T23:59:59.000Z

    In the method for fabrication of water-cooled composite nozzle and bucket hardware for high temperature gas turbines, a high thermal conductivity copper alloy is applied, employing a high velocity/low pressure (HV/LP) plasma arc spraying process, to an assembly comprising a structural framework of copper alloy or a nickel-based super alloy, or combination of the two, and overlying cooling tubes. The copper alloy is plamsa sprayed to a coating thickness sufficient to completely cover the cooling tubes, and to allow for machining back of the copper alloy to create a smooth surface having a thickness of from 0.010 inch (0.254 mm) to 0.150 inch (3.18 mm) or more. The layer of copper applied by the plasma spraying has no continuous porosity, and advantageously may readily be employed to sustain a pressure differential during hot isostatic pressing (HIP) bonding of the overall structure to enhance bonding by solid state diffusion between the component parts of the structure.

  5. Concept of an inherently-safe high temperature gas-cooled reactor

    SciTech Connect (OSTI)

    Ohashi, Hirofumi; Sato, Hiroyuki; Tachibana, Yukio; Kunitomi, Kazuhiko; Ogawa, Masuro [Nuclear Hydrogen and Heat Application Research Center, Japan Atomic Energy Agency, Oarai-machi, Ibaraki-ken, 311-1394 (Japan)

    2012-06-06T23:59:59.000Z

    As the challenge to ensure no harmful release of radioactive materials at the accidents by deterministic approach instead to satisfy acceptance criteria or safety goal for risk by probabilistic approach, new concept of advanced reactor, an inherently-safe high temperature gas-cooled reactor, is proposed based on the experience of the operation of the actual High Temperature Gas-cooled Reactor (HTGR) in Japan, High Temperature Engineering Test Reactor (HTTR), and the design of the commercial plant (GTHTR300), utilizing the inherent safety features of the HTGR (i.e., safety features based on physical phenomena). The safety design philosophy of the inherently-safe HTGR for the safety analysis of the radiological consequences is determined as the confinement of radioactive materials is assured by only inherent safety features without engineered safety features, AC power or prompt actions by plant personnel if the design extension conditions occur. Inherent safety features to prevent the loss or degradation of the confinement function are identified. It is proposed not to apply the probabilistic approach for the evaluation of the radiological consequences of the accidents in the safety analysis because no inherent safety features fail for the mitigation of the consequences of the accidents. Consequently, there are no event sequences to harmful release of radioactive materials if the design extension conditions occur in the inherently-safe HTGR concept. The concept and future R and D items for the inherently-safe HTGR are described in this paper.

  6. Safety aspects of the Modular High-Temperature Gas-Cooled Reactor (MHTGR)

    SciTech Connect (OSTI)

    Silady, F.A.; Millunzi, A.C.

    1989-08-01T23:59:59.000Z

    The Modular High-Temperature Gas-Cooled Reactor (MHTGR) is an advanced reactor concept under development through a cooperative program involving the US Government, the nuclear industry and the utilities. The design utilizes the basic high-temperature gas-cooled reactor (HTGR) features of ceramic fuel, helium coolant, and a graphite moderator. The qualitative top-level safety requirement is that the plant's operation not disturb the normal day-to-day activities of the public. The MHTGR safety response to events challenging the functions relied on to retain radionuclides within the coated fuel particles has been evaluated. A broad range of challenges to core heat removal have been examined which include a loss of helium pressure and a simultaneous loss of forced cooling of the core. The challenges to control of heat generation have considered not only the failure to insert the reactivity control systems, but the withdrawal of control rods. Finally, challenges to control chemical attack of the ceramic coated fuel have been considered, including catastrophic failure of the steam generator allowing water ingress or of the pressure vessels allowing air ingress. The plant's response to these extreme challenges is not dependent on operator action and the events considered encompass conceivable operator errors. In the same vein, reliance on radionuclide retention within the full particle and on passive features to perform a few key functions to maintain the fuel within acceptable conditions also reduced susceptibility to external events, site-specific events, and to acts of sabotage and terrorism. 4 refs., 14 figs., 1 tab.

  7. NOT DEAD YET: COOL CIRCUMGALACTIC GAS IN THE HALOS OF EARLY-TYPE GALAXIES

    SciTech Connect (OSTI)

    Thom, Christopher; Tumlinson, Jason; Sembach, Kenneth R. [Space Telescope Science Institute, 3700 San Martin Drive, Baltimore, MD 21218 (United States); Werk, Jessica K.; Xavier Prochaska, J. [UCO/Lick Observatory, University of California, Santa Cruz, CA 95064 (United States); Oppenheimer, Benjamin D. [Leiden Observatory, Leiden University, P.O. Box 9513, NL-2300 RA Leiden (Netherlands); Peeples, Molly S. [Department of Physics and Astronomy, University of California Los Angeles, Los Angeles, CA 90095 (United States); Tripp, Todd M.; Katz, Neal S. [Department of Astronomy, University of Massachusetts, Amherst, MA 01003-9305 (United States); O'Meara, John M. [Department of Chemistry and Physics, Saint Michael's College, Colchester, VT 05439 (United States); Ford, Amanda Brady; Dave, Romeel [Steward Observatory, University of Arizona, 933 N. Cherry Avenue, Tucson, AZ 85721 (United States); Weinberg, David H. [Department of Astronomy, Ohio State University, 140 W. 18th Avenue, Columbus, OH 43210 (United States)

    2012-10-20T23:59:59.000Z

    We report new observations of circumgalactic gas in the halos of early-type galaxies (ETGs) obtained by the COS-Halos Survey with the Cosmic Origins Spectrograph on board the Hubble Space Telescope. We find that detections of H I surrounding ETGs are typically as common and strong as around star-forming galaxies, implying that the total mass of circumgalactic material is comparable in the two populations. For ETGs, the covering fraction for H I absorption above 10{sup 16} cm{sup -2} is {approx}40%-50% within {approx}150 kpc. Line widths and kinematics of the detected material show it to be cold (T {approx}< 10{sup 5} K) in comparison to the virial temperature of the host halos. The implied masses of cool, photoionized circumgalactic medium baryons may be up to 10{sup 9}-10{sup 11} M{sub Sun }. Contrary to some theoretical expectations, strong halo H I absorbers do not disappear as part of the quenching of star formation. Even passive galaxies retain significant reservoirs of halo baryons that could replenish the interstellar gas reservoir and eventually form stars. This halo gas may feed the diffuse and molecular gas that is frequently observed inside ETGs.

  8. CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994

    SciTech Connect (OSTI)

    BUTCHER,T.A.

    1994-01-04T23:59:59.000Z

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  9. Application of Gamma code coupled with turbomachinery models for high temperature gas-cooled reactors

    SciTech Connect (OSTI)

    Chang Oh

    2008-02-01T23:59:59.000Z

    The very high-temperature gas-cooled reactor (VHTR) is envisioned as a single- or dual-purpose reactor for electricity and hydrogen generation. The concept has average coolant temperatures above 9000C and operational fuel temperatures above 12500C. The concept provides the potential for increased energy conversion efficiency and for high-temperature process heat application in addition to power generation. While all the High Temperature Gas Cooled Reactor (HTGR) concepts have sufficiently high temperature to support process heat applications, such as coal gasification, desalination or cogenerative processes, the VHTR’s higher temperatures allow broader applications, including thermochemical hydrogen production. However, the very high temperatures of this reactor concept can be detrimental to safety if a loss-ofcoolant accident (LOCA) occurs. Following the loss of coolant through the break and coolant depressurization, air will enter the core through the break by molecular diffusion and ultimately by natural convection, leading to oxidation of the in-core graphite structure and fuel. The oxidation will accelerate heatup of the reactor core and the release of a toxic gas, CO, and fission products. Thus, without any effective countermeasures, a pipe break may lead to significant fuel damage and fission product release. Prior to the start of this Korean/United States collaboration, no computer codes were available that had been sufficiently developed and validated to reliably simulate a LOCA in the VHTR. Therefore, we have worked for the past three years on developing and validating advanced computational methods for simulating LOCAs in a VHTR. GAMMA code is being developed to implement turbomachinery models in the power conversion unit (PCU) and ultimately models associated with the hydrogen plant. Some preliminary results will be described in this paper.

  10. POLYCYCLIC AROMATIC HYDROCARBONS, IONIZED GAS, AND MOLECULAR HYDROGEN IN BRIGHTEST CLUSTER GALAXIES OF COOL-CORE CLUSTERS OF GALAXIES

    SciTech Connect (OSTI)

    Donahue, Megan; Mark Voit, G.; Hoffer, Aaron [Physics and Astronomy Department, Michigan State University, East Lansing, MI 48824 (United States); De Messieres, Genevieve E.; O'Connell, Robert W. [Astronomy Department, University of Virginia, Charlottesville, VA (United States); McNamara, Brian R. [Department of Physics and Astronomy, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1 (Canada); Nulsen, Paul E. J., E-mail: donahue@pa.msu.edu, E-mail: voit@pa.msu.edu, E-mail: hofferaa@msu.edu [Harvard-Smithsonian Center for Astrophysics, 60 Garden Street, Cambridge, MA 02138 (United States)

    2011-05-01T23:59:59.000Z

    We present measurements of 5-25 {mu}m emission features of brightest cluster galaxies (BCGs) with strong optical emission lines in a sample of nine cool-core clusters of galaxies observed with the Infrared Spectrograph on board the Spitzer Space Telescope. These systems provide a view of dusty molecular gas and star formation, surrounded by dense, X-ray-emitting intracluster gas. Past work has shown that BCGs in cool-core clusters may host powerful radio sources, luminous optical emission-line systems, and excess UV, while BCGs in other clusters never show this activity. In this sample, we detect polycyclic aromatic hydrocarbons (PAHs), extremely luminous, rotationally excited molecular hydrogen line emission, forbidden line emission from ionized gas ([Ne II] and [Ne III]), and infrared continuum emission from warm dust and cool stars. We show here that these BCGs exhibit more luminous forbidden neon and H{sub 2} rotational line emission than star-forming galaxies with similar total infrared luminosities, as well as somewhat higher ratios of 70 {mu}m/24 {mu}m luminosities. Our analysis suggests that while star formation processes dominate the heating of the dust and PAHs, a heating process consistent with suprathermal electron heating from the hot gas, distinct from star formation, is heating the molecular gas and contributing to the heating of the ionized gas in the galaxies. The survival of PAHs and dust suggests that dusty gas is somehow shielded from significant interaction with the X-ray gas.

  11. Application of Multivariable Control to Oil and Coal Fired Boilers

    E-Print Network [OSTI]

    Swanson, K.

    1981-01-01T23:59:59.000Z

    Increased visibility provided by advanced measurement and control techniques has shown that control of oil and coal fired boilers is a complex problem involving simultaneous determination of flue gas carbon monoxide, hydrocarbon, opacity...

  12. Cost-Effective Industrial Boiler Plant Efficiency Advancements

    E-Print Network [OSTI]

    Fiorino, D. P.

    Natural gas and electricity are expensive to the extent that annual fuel and power costs can approach the initial cost of an industrial boiler plant. Within this context, this paper examines several cost-effective efficiency advancements that were...

  13. Continuous Measurement of Carbon Monoxide Improves Combustion Efficiency of CO Boilers

    E-Print Network [OSTI]

    Gilmour, W. A.; Pregler, D. N.; Branham, R. L.; Prichard, J. J.

    1981-01-01T23:59:59.000Z

    The paper describes the application of in-situ flue gas CO measurement in the operation of CO Boilers and details the steps needed to optimize combustion efficiency....

  14. Evaluation of coal-derived liquids as boiler fuels. Volume 2: boiler test results. Final report

    SciTech Connect (OSTI)

    Not Available

    1985-09-01T23:59:59.000Z

    A combustion demonstration using six coal-derived liquid (CDL) fuels was conducted on a utility boiler located at the Plant Sweatt Electric Generating Station of Mississippi Power Company in Meridian, Mississippi. The test program was conducted in two phases. The first phase included the combustion tests of the two conventional fuels (natural gas and No. 6 fuel oil) and three coal-derived liquid fuels (Solvent Refined Coal-II full range distillate, H-Coal heavy distillate and H-Coal blended distillate). The second phase involved the evaluation of three additional CDL fuels (H-Coal light distillate, Exxon Donor Solvent full range distillate and Solvent Refined Coal-II middle distillate). The test boiler was a front wall-fired Babcock and Wilcox unit with a rated steam flow of 425,000 lb/h and a generating capacity of 40 MW. Boiler performance and emissions were evaluated with baseline and CDL fuels at 15, 25, 40 MW loads and at various excess air levels. Low NO/sub x/ (staged) combustion techniques were also implemented. Boiler performance monitoring included measurements for fuel steam and flue gas flow, pressure, temperature, and heat absorption, resulting in a calculated combustion efficiency, boiler efficiency, and heat rate. Emissions measurements included oxygen, carbon dioxide, carbon monoxide, oxides of nitrogen, sulfur dioxide, sulfur trioxide, acid dewpoint, particulate mass, size distribution and morphology, chlorides, and opacity. The test program demonstrated the general suitability of CDL fuels for use in existing oil-fired utility boilers. No significant boiler tube surface modifications will be required. The CDL fuels could be handled similarly to No. 2 oil with appropriate safety procedures and materials compatibility considerations. Volume 2 of a five-volume report contains the detailed boiler test results. 96 figs., 26 tabs.

  15. Sustained Growth of the Ex Vivo Ablation Zones' Critical Short Axis Using Gas-cooled Radiofrequency Applicators

    SciTech Connect (OSTI)

    Rempp, Hansjoerg, E-mail: hansjoerg.rempp@med.uni-tuebingen.de [Eberhard Karls University of Tuebingen, Department of Diagnostic and Interventional Radiology (Germany); Scharpf, Marcus [Insitute of Pathology, Eberhard Karls University of Tuebingen, Department of General Pathology and Pathological Anatomy (Germany); Voigtlaender, Matthias [ERBE Elektromedizin GmbH (Germany); Schraml, Christina; Schmidt, Diethard [Eberhard Karls University of Tuebingen, Department of Diagnostic and Interventional Radiology (Germany); Fend, Falko [Insitute of Pathology, Eberhard Karls University of Tuebingen, Department of General Pathology and Pathological Anatomy (Germany); Claussen, Claus D. [Eberhard Karls University of Tuebingen, Department of Diagnostic and Interventional Radiology (Germany); Enderle, Markus D. [ERBE Elektromedizin GmbH (Germany); Pereira, Philippe L. [Klinik fuer Radiologie, Minimalinvasive Therapien und Nuklearmedizin (Germany); Clasen, Stephan [Eberhard Karls University of Tuebingen, Department of Diagnostic and Interventional Radiology (Germany)

    2011-02-15T23:59:59.000Z

    Purpose: To evaluate the ablation zones created with a gas-cooled bipolar radiofrequency applicator performed on ex vivo bovine liver tissue. Materials and Methods: A total of 320 ablations with an internally gas-cooled bipolar radiofrequency applicator were performed on fresh ex vivo bovine liver tissue, varying the ablation time (5, 10, 15, and 20 min), power (20, 30, 40, and 50 W), and gas pressure of the CO{sub 2} used for cooling (585, 600, 615, 630, 645 psi), leading to a total of 80 different parameter combinations. Size and shape of the white coagulation zone were assessed. Results: The largest complete ablation zone was achieved after 20 min of implementing 50 W and 645 psi, resulting in a short axis of mean 46 {+-} 1 mm and a long axis of 56 {+-} 2 mm (mean {+-} standard deviation). Short-axis diameters increased between 5 and 20 min of ablation time at 585 psi (increase of the short axis was 45% at 30 W, 29% at 40 W, and 39% at 50 W). This increase was larger at 645 psi (113% at 30 W, 67% at 40 W, and 70% at 50 W). Macroscopic assessment and NADH (nicotinamide adenine dinucleotide) staining revealed incompletely ablated tissue along the needle track in 18 parameter combinations including low-power settings (20 and 30 W) and different cooling levels and ablation times. Conclusion: Gas-cooled radiofrequency applicators increase the short-axis diameter of coagulation in an ex vivo setting if appropriate parameters are selected.

  16. Orange and Rockland Utilities (Gas)- Residential Efficiency Program

    Broader source: Energy.gov [DOE]

    Orange and Rockland Utilities provides rebates for residential customers purchasing energy efficient natural gas equipment. Rebates exist for furnaces, water boilers and controls, steam boilers,...

  17. High Temperature Gas-Cooled Reactor Projected Markets and Preliminary Economics

    SciTech Connect (OSTI)

    Larry Demick

    2011-08-01T23:59:59.000Z

    This paper summarizes the potential market for process heat produced by a high temperature gas-cooled reactor (HTGR), the environmental benefits reduced CO2 emissions will have on these markets, and the typical economics of projects using these applications. It gives examples of HTGR technological applications to industrial processes in the typical co-generation supply of process heat and electricity, the conversion of coal to transportation fuels and chemical process feedstock, and the production of ammonia as a feedstock for the production of ammonia derivatives, including fertilizer. It also demonstrates how uncertainties in capital costs and financial factors affect the economics of HTGR technology by analyzing the use of HTGR technology in the application of HTGR and high temperature steam electrolysis processes to produce hydrogen.

  18. Power flattening on modified CANDLE small long life gas-cooled fast reactor

    SciTech Connect (OSTI)

    Monado, Fiber [Nuclear Physics and Biophysics Research Group, Dept. of Physics, Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, Bandung, Indonesia and Dept. of Physics, Faculty of Mathematics and Natural Sciences, Sriwijaya University (Indonesia); Su'ud, Zaki; Waris, Abdul; Basar, Khairul [Nuclear Physics and Biophysics Research Group, Dept. of Physics, Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, Bandung (Indonesia); Ariani, Menik [Dept. of Physics, Faculty of Mathematics and Natural Sciences, Sriwijaya University (Indonesia); Sekimoto, Hiroshi [CRINES, Tokyo Institute of Technology, O-okoyama, Meguro-ku, Tokyo 152-8550 (Japan)

    2014-09-30T23:59:59.000Z

    Gas-cooled Fast Reactor (GFR) is one of the candidates of next generation Nuclear Power Plants (NPPs) that expected to be operated commercially after 2030. In this research conceptual design study of long life 350 MWt GFR with natural uranium metallic fuel as fuel cycle input has been performed. Modified CANDLE burn-up strategy with first and second regions located near the last region (type B) has been applied. This reactor can be operated for 10 years without refuelling and fuel shuffling. Power peaking reduction is conducted by arranging the core radial direction into three regions with respectively uses fuel volume fraction 62.5%, 64% and 67.5%. The average power density in the modified core is about 82 Watt/cc and the power peaking factor decreased from 4.03 to 3.43.

  19. NGNP: High Temperature Gas-Cooled Reactor Key Definitions, Plant Capabilities, and Assumptions

    SciTech Connect (OSTI)

    Phillip Mills

    2012-02-01T23:59:59.000Z

    This document is intended to provide a Next Generation Nuclear Plant (NGNP) Project tool in which to collect and identify key definitions, plant capabilities, and inputs and assumptions to be used in ongoing efforts related to the licensing and deployment of a high temperature gas-cooled reactor (HTGR). These definitions, capabilities, and assumptions are extracted from a number of sources, including NGNP Project documents such as licensing related white papers [References 1-11] and previously issued requirement documents [References 13-15]. Also included is information agreed upon by the NGNP Regulatory Affairs group's Licensing Working Group and Configuration Council. The NGNP Project approach to licensing an HTGR plant via a combined license (COL) is defined within the referenced white papers and reference [12], and is not duplicated here.

  20. Helium circulator design considerations for modular high temperature gas-cooled reactor plant

    SciTech Connect (OSTI)

    McDonald, C.F.; Nichols, M.K.

    1987-01-01T23:59:59.000Z

    Efforts are in progress to develop a standard modular high temperature gas-cooled reactor (MHTGR) plant that is amenable to design certification and serial production. The MHTGR reference design, based on a steam cycle power conversion system, utilizes a 350 MW(t) annular reactor core with prismatic fuel elements. Flexibility in power rating is afforded by utilizing a multiplicity of the standard module. The circulator, which is an electric motor-driven helium compressor, is a key component in the primary system of the nuclear plant, since it facilitates thermal energy transfer from the reactor core to the steam generator; and, hence, to the external turbo-generator set. This paper highlights the helium circulator design considerations for the reference MHTGR plant and includes a discussion on the major features of the turbomachine concept, operational characteristics, and the technology base that exists in the U.S.

  1. Helium circulator design considerations for modular high temperature gas-cooled reactor plant

    SciTech Connect (OSTI)

    McDonald, C.F.; Nichols, M.K.

    1986-12-01T23:59:59.000Z

    Efforts are in progress to develop a standard modular high temperature gas-cooled reactor (MHTGR) plant that is amenable to design certification and serial production. The MHTGR reference design, based on a steam cycle power conversion system, utilizes a 350 MW(t) annular reactor core with prismatic fuel elements. Flexibility in power rating is afforded by utilizing a multiplicity of the standard module. The circulator, which is an electric motor-driven helium compressor, is a key component in the primary system of the nuclear plant, since it facilitates thermal energy transfer from the reactor core to the steam generator; and, hence, to the external turbo-generator set. This paper highlights the helium circulator design considerations for the reference MHTGR plant and includes a discussion on the major features of the turbomachine concept, operational characteristics, and the technology base that exists in the US.

  2. Technical basis for extending storage of the UK's advanced gas-cooled reactor fuel

    SciTech Connect (OSTI)

    Hambley, D.I. [National Nuclear Laboratory, Sellafield, Seascale, Cumbria, CA20 1PG (United Kingdom)

    2013-07-01T23:59:59.000Z

    The UK Nuclear Decommissioning Agency has recently declared a date for cessation of reprocessing of oxide fuel from the UK's Advanced Gas-cooled Reactors (AGRs). This will fundamentally change the management of AGR fuel: from short term storage followed by reprocessing to long term fuel storage followed, in all likelihood, by geological disposal. In terms of infrastructure, the UK has an existing, modern wet storage asset that can be adapted for centralised long term storage of dismantled AGR fuel under the required pond water chemistry. No AGR dry stores exist, although small quantities of fuel have been stored dry as part of experimental programmes in the past. These experimental programmes have shown concerns about corrosion rates.

  3. Method for forming a liquid cooled airfoil for a gas turbine

    DOE Patents [OSTI]

    Grondahl, Clayton M. (Clifton Park, NY); Willmott, Leo C. (Ballston Spa, NY); Muth, Myron C. (Amsterdam, NY)

    1981-01-01T23:59:59.000Z

    A method for forming a liquid cooled airfoil for a gas turbine is disclosed. A plurality of holes are formed at spaced locations in an oversized airfoil blank. A pre-formed composite liquid coolant tube is bonded into each of the holes. The composite tube includes an inner member formed of an anti-corrosive material and an outer member formed of a material exhibiting a high degree of thermal conductivity. After the coolant tubes have been bonded to the airfoil blank, the airfoil blank is machined to a desired shape, such that a portion of the outer member of each of the composite tubes is contiguous with the outer surface of the machined airfoil blank. Finally, an external skin is bonded to the exposed outer surface of both the machined airfoil blank and the composite tubes.

  4. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian D. (Mauldin, SC); Wesorick, Ronald R. (Albany, NY)

    2002-01-01T23:59:59.000Z

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  5. Boiler Corrosion and Monitoring

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    G. R. Holcomb; B. F. McGhee; A. T. Fry; N. J. Simms; K. Davis; Shim, H S; S. J. Bullard

    2013-11-19T23:59:59.000Z

    Results of a collaborative effort to investigate and develop solutions for key material issues affecting the performance of large-scale coal-fired boilers operating at advanced conditions is presented. Advanced conditions include advanced steam temperatures, oxyfuel firing, and co-firing biomass materials. A series of laboratory experimental results are presented on fireside corrosion in environments representing air-, and oxy-fired conditions, and with coal and/or biomass as the fuel. The effects of fluctuating reducing atmospheres and heat flux effects were examined. A variety of boiler corrosion probes and sensors were developed and tested. The probes measured corrosion by section loss and the sensors by electrochemical techniques including electrochemical noise. The probes were tested in coal and waste-to-energy boilers. Correlations between section loss probes and electrochemical noise sensors allow for real-time corrosion rate measurements to be made that allow for changes in boiler operations to be tracked in terms of corrosion effects.

  6. Analysis of the conceptual shielding design for the upflow Gas-Cooled Fast Breeder Reactor

    SciTech Connect (OSTI)

    Slater, C.O.; Reed, D.A.; Cramer, S.N.; Emmett, M.B.; Tomlinson, E.T.

    1981-01-01T23:59:59.000Z

    Conceptual Shielding Configuration III for the Gas-Cooled Fast Breeder Reactor (GCFR) was analyzed by performing global calculations of neutron and gamma-ray fluences and correcting the results as appropriate with bias factors from localized calculations. Included among the localized calculations were the radial and axial cell streaming calculations, plus extensive preliminary calculations and three final confirmation calculations of the plenum flow-through shields. The global calculations were performed on the GCFR mid-level and the lower and upper plenum regions. Calculated activities were examined with respect to the design constraint, if any, imposed on the particular activity. The spatial distributions of several activities of interest were examined with the aid of isoplots (i.e., symbols are used to describe a surface on which the activity level is everywhere the same). In general the results showed that most activities were below the respective design constraints. Only the total neutron fluence in the core barrel appeared to be marginal with the present reactor design. Since similar results were obtained for an earlier design, it has been proposed that the core barrel be cooled with inlet plenum gas to maintain it at a temperature low enough that it can withstand a higher fluence limit. Radiation levels in the prestressed concrete reactor vessel (PCRV) and liner appeared to be sufficiently below the design constraint that expected results from the Radial Shield Heterogeneity Experiment should not force any levels above the design constraint. A list was also made of a number of issues which should be examined before completion of the final shielding design.

  7. Depletion Analysis of Modular High Temperature Gas-cooled Reactor Loaded with LEU/Thorium Fuel

    SciTech Connect (OSTI)

    Sonat Sen; Gilles Youinou

    2013-02-01T23:59:59.000Z

    Thorium based fuel has been considered as an option to uranium-based fuel, based on considerations of resource utilization (Thorium is more widely available when compared to Uranium). The fertile isotope of Thorium (Th-232) can be converted to fissile isotope U-233 by neutron capture during the operation of a suitable nuclear reactor such as High Temperature Gas-cooled Reactor (HTGR). However, the fertile Thorium needs a fissile supporter to start and maintain the conversion process such as U-235 or Pu-239. This report presents the results of a study that analyzed the thorium utilization in a prismatic HTGR, namely Modular High Temperature Gas-Cooled Reactor (MHTGR) that was designed by General Atomics (GA). The collected for the modeling of this design come from Chapter 4 of MHTGR Preliminary Safety Information Document that GA sent to Department of Energy (DOE) on 1995. Both full core and unit cell models were used to perform this analysis using SCALE 6.1 and Serpent 1.1.18. Because of the long mean free paths (and migration lengths) of neutrons in HTRs, using a unit cell to represent a whole core can be non-trivial. The sizes of these cells were set to match the spectral index between unit cell and full core domains. It was found that for the purposes of this study an adjusted unit cell model is adequate. Discharge isotopics and one-group cross-sections were delivered to the transmutation analysis team. This report provides documentation for these calculations

  8. Evaluation of an Integrated Gas-Cooled Reactor Simulator and Brayton Turbine-Generator

    SciTech Connect (OSTI)

    Hissam, D. Andy; Stewart, Eric [National Aeronautics and Space Administration, Marshall Space Flight Center, ER34, Huntsville, AL 35812 (United States)

    2006-07-01T23:59:59.000Z

    A closed-loop Brayton cycle, powered by a fission reactor, offers an attractive option for generating both planetary and in-space electric power. Non-nuclear testing of this type of system provides the opportunity to safely work out integration and system control challenges for a modest investment. Recognizing this potential, a team at Marshall Space Flight Center has evaluated the viability of integrating and testing an existing gas-cooled reactor simulator and a modified, commercially available, Brayton turbine-generator. Since these two systems were developed independently of one another, this evaluation sought to determine if they could be operated together at acceptable power levels, temperatures, and pressures. Thermal, fluid, and structural analyses show that this combined system can operate at acceptable power levels and temperatures. In addition, pressure drops across the reactor simulator, although higher than desired, are also viewed as acceptable. Three potential working fluids for the system were evaluated: N{sub 2}, He/Ar, and He/Xe. Other technical issues, such as electrical breakdown in the generator and the operation of the Brayton foil bearings using various gas mixtures, were also investigated. (authors)

  9. Method and apparatus for maintaining multi-component sample gas constituents in vapor phase during sample extraction and cooling

    DOE Patents [OSTI]

    Farthing, William Earl (Pinson, AL) [Pinson, AL; Felix, Larry Gordon (Pelham, AL) [Pelham, AL; Snyder, Todd Robert (Birmingham, AL) [Birmingham, AL

    2008-02-12T23:59:59.000Z

    An apparatus and method for diluting and cooling that is extracted from high temperature and/or high pressure industrial processes. Through a feedback process, a specialized, CFD-modeled dilution cooler is employed along with real-time estimations of the point at which condensation will occur within the dilution cooler to define a level of dilution and diluted gas temperature that results in a gas that can be conveyed to standard gas analyzers that contains no condensed hydrocarbon compounds or condensed moisture.

  10. Method and apparatus maintaining multi-component sample gas constituents in vapor phase during sample extraction and cooling

    DOE Patents [OSTI]

    Farthing, William Earl (Pinson, AL); Felix, Larry Gordon (Pelham, AL); Snyder, Todd Robert (Birmingham, AL)

    2009-12-15T23:59:59.000Z

    An apparatus and method for diluting and cooling that is extracted from high temperature and/or high pressure industrial processes. Through a feedback process, a specialized, CFD-modeled dilution cooler is employed along with real-time estimations of the point at which condensation will occur within the dilution cooler to define a level of dilution and diluted gas temperature that results in a gas that can be conveyed to standard gas analyzers that contains no condensed hydrocarbon compounds or condensed moisture.

  11. Mitsubishi FGD plants for lignite fired boilers

    SciTech Connect (OSTI)

    Kotake, Shinichiro; Okazoe, Kiyoshi; Iwashita, Koichiro; Yajima, Satoru

    1998-07-01T23:59:59.000Z

    In order to respond to the increasing electric energy demand for sustaining economic growth, construction of coal-fired thermal power plants worldwide is indispensable. As a countermeasure for environmental pollution which otherwise may reach a serious proportion from the operation of these plants, construction of flue gas desulfurization (FGD) plants is being promoted. Among these power stations where lignite fuel is burnt, the FGD plants concerned have to be designed to cope with high gas volume and SO{sub x} concentration as well as violent fluctuations in their values caused by such features of lignite as high sulfur content, low calorific volume, and unstable properties. Mitsubishi Heavy Industries (MHI) has received construction awards for a total of seven (7) FGD plants for lignite-fired boilers in succession starting from that for CEZ as, Czech Republic followed by those for EGAT, Thailand in 1993. All these plants are presently operating satisfactorily since successful completion of their performance tests in 1996. Further, a construction award of three (3) more FGD plants for lignite-fired boilers was received from ENDESA (Spain) in 1995 which are now being outfitted and scheduled to start commercial operation in 1998. In this paper, the authors discuss the outline design of FGD plants for lignite-fired boilers based on experience of FGD plants constructed since 1970 for heavy oil--as well as black coal-fired boilers, together with items confirmed from the operation and design guideline hereafter.

  12. Modular High-Temperature Gas-Cooled Reactor short term thermal response to flow and reactivity transients

    SciTech Connect (OSTI)

    Cleveland, J.C.

    1988-01-01T23:59:59.000Z

    The analyses reported here have been conducted at the Oak Ridge National Laboratory (ORNL) for the US Nuclear Regulatory Commission's (NRC's) Division of Regulatory Applications of the Office of Nuclear Regulatory Research. The short-term thermal response of the Modular High-Temperature Gas-Cooled Reactor (MHTGR) is analyzed for a range of flow and reactivity transients. These include loss of forced circulation (LOFC) without scram, moisture ingress, spurious withdrawal of a control rod group, hypothetical large and rapid positive reactivity insertion, and a rapid core cooling event. The coupled heat transfer-neutron kinetics model is also described.

  13. A 50-100 kWe gas-cooled reactor for use on Mars.

    SciTech Connect (OSTI)

    Peters, Curtis D. (.)

    2006-04-01T23:59:59.000Z

    In the space exploration field there is a general consensus that nuclear reactor powered systems will be extremely desirable for future missions to the outer solar system. Solar systems suffer from the decreasing intensity of solar radiation and relatively low power density. Radioisotope Thermoelectric Generators are limited to generating a few kilowatts electric (kWe). Chemical systems are short-lived due to prodigious fuel use. A well designed 50-100 kWe nuclear reactor power system would provide sufficient power for a variety of long term missions. This thesis will present basic work done on a 50-100 kWe reactor power system that has a reasonable lifespan and would function in an extraterrestrial environment. The system will use a Gas-Cooled Reactor that is directly coupled to a Closed Brayton Cycle (GCR-CBC) power system. Also included will be some variations on the primary design and their effects on the characteristics of the primary design. This thesis also presents a variety of neutronics related calculations, an examination of the reactor's thermal characteristics, feasibility for use in an extraterrestrial environment, and the reactor's safety characteristics in several accident scenarios. While there has been past work for space reactors, the challenges introduced by thin atmospheres like those on Mars have rarely been considered.

  14. Gas cooled fast reactor control rod drive mechanism deceleration unit. Test program

    SciTech Connect (OSTI)

    Wagner, T.H.

    1981-10-01T23:59:59.000Z

    This report presents the results of the airtesting portion of the proof-of-principle testing of a Control Rod Scram Deceleration Device developed for use in the Gas Cooled Fast Reactor (GCFR). The device utilizes a grooved flywheel to decelerate the translating assembly (T/A). Two cam followers on the translating assembly travel in the flywheel grooves and transfer the energy of the T/A to the flywheel. The grooves in the flywheel are straight for most of the flywheel length. Near the bottom of the T/A stroke the grooves are spiraled in a decreasing slope helix so that the cam followers accelerate the flywheel as they transfer the energy of the falling T/A. To expedite proof-of-principle testing, some of the materials used in the fabrication of certain test article components were not prototypic. With these exceptions the concept appears to be acceptable. The initial test of 300 scrams was completed with only one failure and the failure was that of a non-prototypic cam follower outer sleeve material.

  15. HYBRID SULFUR CYCLE FLOWSHEETS FOR HYDROGEN PRODUCTION USING HIGH-TEMPERATURE GAS-COOLED REACTORS

    SciTech Connect (OSTI)

    Gorensek, M.

    2011-07-06T23:59:59.000Z

    Two hybrid sulfur (HyS) cycle process flowsheets intended for use with high-temperature gas-cooled reactors (HTGRs) are presented. The flowsheets were developed for the Next Generation Nuclear Plant (NGNP) program, and couple a proton exchange membrane (PEM) electrolyzer for the SO2-depolarized electrolysis step with a silicon carbide bayonet reactor for the high-temperature decomposition step. One presumes an HTGR reactor outlet temperature (ROT) of 950 C, the other 750 C. Performance was improved (over earlier flowsheets) by assuming that use of a more acid-tolerant PEM, like acid-doped poly[2,2'-(m-phenylene)-5,5'-bibenzimidazole] (PBI), instead of Nafion{reg_sign}, would allow higher anolyte acid concentrations. Lower ROT was accommodated by adding a direct contact exchange/quench column upstream from the bayonet reactor and dropping the decomposition pressure. Aspen Plus was used to develop material and energy balances. A net thermal efficiency of 44.0% to 47.6%, higher heating value basis is projected for the 950 C case, dropping to 39.9% for the 750 C case.

  16. Modular High Temperature Gas-Cooled Reactor Safety Basis and Approach

    SciTech Connect (OSTI)

    David Petti; Jim Kinsey; Dave Alberstein

    2014-01-01T23:59:59.000Z

    Various international efforts are underway to assess the safety of advanced nuclear reactor designs. For example, the International Atomic Energy Agency has recently held its first Consultancy Meeting on a new cooperative research program on high temperature gas-cooled reactor (HTGR) safety. Furthermore, the Generation IV International Forum Reactor Safety Working Group has recently developed a methodology, called the Integrated Safety Assessment Methodology, for use in Generation IV advanced reactor technology development, design, and design review. A risk and safety assessment white paper is under development with respect to the Very High Temperature Reactor to pilot the Integrated Safety Assessment Methodology and to demonstrate its validity and feasibility. To support such efforts, this information paper on the modular HTGR safety basis and approach has been prepared. The paper provides a summary level introduction to HTGR history, public safety objectives, inherent and passive safety features, radionuclide release barriers, functional safety approach, and risk-informed safety approach. The information in this paper is intended to further the understanding of the modular HTGR safety approach. The paper gives those involved in the assessment of advanced reactor designs an opportunity to assess an advanced design that has already received extensive review by regulatory authorities and to judge the utility of recently proposed new methods for advanced reactor safety assessment such as the Integrated Safety Assessment Methodology.

  17. THR-TH: a high-temperature gas-cooled nuclear reactor core thermal hydraulics code

    SciTech Connect (OSTI)

    Vondy, D.R.

    1984-07-01T23:59:59.000Z

    The ORNL version of PEBBLE, the (RZ) pebble bed thermal hydraulics code, has been extended for application to a prismatic gas cooled reactor core. The supplemental treatment is of one-dimensional coolant flow in up to a three-dimensional core description. Power density data from a neutronics and exposure calculation are used as the basic information for the thermal hydraulics calculation of heat removal. Two-dimensional neutronics results may be expanded for a three-dimensional hydraulics calculation. The geometric description for the hydraulics problem is the same as used by the neutronics code. A two-dimensional thermal cell model is used to predict temperatures in the fuel channel. The capability is available in the local BOLD VENTURE computation system for reactor core analysis with capability to account for the effect of temperature feedback by nuclear cross section correlation. Some enhancements have also been added to the original code to add pebble bed modeling flexibility and to generate useful auxiliary results. For example, an estimate is made of the distribution of fuel temperatures based on average and extreme conditions regularly calculated at a number of locations.

  18. Recovery Boiler Superheater Ash Corrosion Field Study

    SciTech Connect (OSTI)

    Keiser, James R [ORNL] [ORNL; Kish, Joseph [McMaster University] [McMaster University; Singbeil, Douglas [FPInnovations] [FPInnovations

    2010-01-01T23:59:59.000Z

    With the trend towards increasing the energy efficiency of black liquor recovery boilers operated in North America, there is a need to utilize superheater tubes with increased corrosion resistance that will permit operation at higher temperatures and pressures. In an effort to identify alloys with improved corrosion resistance under more harsh operating conditions, a field exposure was conducted that involved the insertion of an air-cooled probe, containing six candidate alloys, into the superheater section of an operating recovery boiler. A metallographic examination, complete with corrosion scale characterization using EMPA, was conducted after a 1,000 hour exposure period. Based on the results, a ranking of alloys based on corrosion performance was obtained.

  19. A new chemodynamical tool to study the evolution of galaxies in the local Universe: a quick and accurate numerical technique to compute gas cooling rate for any chemical composition

    E-Print Network [OSTI]

    Nicolas Champavert; Hervé Wozniak

    2007-03-13T23:59:59.000Z

    We have developed a quick and accurate numerical tool to compute gas cooling whichever its chemical composition.

  20. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOE Patents [OSTI]

    Tomlinson, Leroy Omar (Niskayuna, NY); Smith, Raub Warfield (Ballston Lake, NY)

    2002-01-01T23:59:59.000Z

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  1. ANALYSIS OF A HIGH TEMPERATURE GAS-COOLED REACTOR POWERED HIGH TEMPERATURE ELECTROLYSIS HYDROGEN PLANT

    SciTech Connect (OSTI)

    M. G. McKellar; E. A. Harvego; A. M. Gandrik

    2010-11-01T23:59:59.000Z

    An updated reference design for a commercial-scale high-temperature electrolysis (HTE) plant for hydrogen production has been developed. The HTE plant is powered by a high-temperature gas-cooled reactor (HTGR) whose configuration and operating conditions are based on the latest design parameters planned for the Next Generation Nuclear Plant (NGNP). The current HTGR reference design specifies a reactor power of 600 MWt, with a primary system pressure of 7.0 MPa, and reactor inlet and outlet fluid temperatures of 322°C and 750°C, respectively. The reactor heat is used to produce heat and electric power to the HTE plant. A Rankine steam cycle with a power conversion efficiency of 44.4% was used to provide the electric power. The electrolysis unit used to produce hydrogen includes 1.1 million cells with a per-cell active area of 225 cm2. The reference hydrogen production plant operates at a system pressure of 5.0 MPa, and utilizes a steam-sweep system to remove the excess oxygen that is evolved on the anode (oxygen) side of the electrolyzer. The overall system thermal-to-hydrogen production efficiency (based on the higher heating value of the produced hydrogen) is 42.8% at a hydrogen production rate of 1.85 kg/s (66 million SCFD) and an oxygen production rate of 14.6 kg/s (33 million SCFD). An economic analysis of this plant was performed with realistic financial and cost estimating The results of the economic analysis demonstrated that the HTE hydrogen production plant driven by a high-temperature helium-cooled nuclear power plant can deliver hydrogen at a competitive cost. A cost of $3.03/kg of hydrogen was calculated assuming an internal rate of return of 10% and a debt to equity ratio of 80%/20% for a reactor cost of $2000/kWt and $2.41/kg of hydrogen for a reactor cost of $1400/kWt.

  2. Reactor User Interface Technology Development Roadmaps for a High Temperature Gas-Cooled Reactor Outlet Temperature of 750 degrees C

    SciTech Connect (OSTI)

    Ian Mckirdy

    2010-12-01T23:59:59.000Z

    This report evaluates the technology readiness of the interface components that are required to transfer high-temperature heat from a High Temperature Gas-Cooled Reactor (HTGR) to selected industrial applications. This report assumes that the HTGR operates at a reactor outlet temperature of 750°C and provides electricity and/or process heat at 700°C to conventional process applications, including the production of hydrogen.

  3. Postcombustion and its influences in 135 MWe CFB boilers

    SciTech Connect (OSTI)

    Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Thermal Engineering

    2009-09-15T23:59:59.000Z

    In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

  4. Validation of SCALE and the TRITON Depletion Sequence for Gas-Cooled Reactor Analysis

    SciTech Connect (OSTI)

    DeHart, Mark D [ORNL; Pritchard, Megan L [ORNL

    2008-01-01T23:59:59.000Z

    The very-high-temperature reactor (VHTR) is an advanced reactor concept that uses graphite-moderated fuel and helium gas as a coolant. At present there are two primary VHTR reactor designs under consideration for development: in the pebble-bed reactor, a core is loaded with 'pebbles' consisting of 6 cm diameter spheres, while in a high-temperature gas-cooled reactor, fuel rods are placed within prismatic graphite blocks. In both systems, fuel elements (spheres or rods) are comprised of tristructural-isotropic (TRISO) fuel particles. The TRISO particles are either dispersed in the matrix of a graphite pebble for the pebble-bed design or molded into compacts/rods that are then inserted into the hexagonal graphite blocks for the prismatic concept. Two levels of heterogeneity exist in such fuel designs: (1) microspheres of TRISO particles dispersed in a graphite matrix of a cylindrical or spherical shape, and (2) neutron interactions at the rod-to-rod or sphere-to-sphere level. Such double heterogeneity (DH) provides a challenge to multigroup cross-section processing methods, which must treat each level of heterogeneity separately. A new capability to model doubly heterogeneous systems was added to the SCALE system in the release of Version 5.1. It was included in the control sequences CSAS and CSAS6, which use the Monte Carlo codes KENO V.a and KENO-VI, respectively, for three-dimensional neutron transport analyses and in the TRITON sequence, which uses the two-dimensional lattice physics code NEWT along with both versions of KENO for transport and depletion analyses. However, the SCALE 5.1 version of TRITON did not support the use of the DH approach for depletion. This deficiency has been addressed, and DH depletion will be available as an option in the upcoming release of SCALE 6. At present Oak Ridge National Laboratory (ORNL) staff are developing a set of calculations that may be used to validate SCALE for DH calculations. This paper discusses the results of calculations completed to date and the direction of future validation work.

  5. Analysis and Development of A Robust Fuel for Gas-Cooled Fast Reactors

    SciTech Connect (OSTI)

    Knight, Travis W

    2010-01-31T23:59:59.000Z

    The focus of this effort was on the development of an advanced fuel for gas-cooled fast reactor (GFR) applications. This composite design is based on carbide fuel kernels dispersed in a ZrC matrix. The choice of ZrC is based on its high temperature properties and good thermal conductivity and improved retention of fission products to temperatures beyond that of traditional SiC based coated particle fuels. A key component of this study was the development and understanding of advanced fabrication techniques for GFR fuels that have potential to reduce minor actinide (MA) losses during fabrication owing to their higher vapor pressures and greater volatility. The major accomplishments of this work were the study of combustion synthesis methods for fabrication of the ZrC matrix, fabrication of high density UC electrodes for use in the rotating electrode process, production of UC particles by rotating electrode method, integration of UC kernels in the ZrC matrix, and the full characterization of each component. Major accomplishments in the near-term have been the greater characterization of the UC kernels produced by the rotating electrode method and their condition following the integration in the composite (ZrC matrix) following the short time but high temperature combustion synthesis process. This work has generated four journal publications, one conference proceeding paper, and one additional journal paper submitted for publication (under review). The greater significance of the work can be understood in that it achieved an objective of the DOE Generation IV (GenIV) roadmap for GFR Fuel—namely the demonstration of a composite carbide fuel with 30% volume fuel. This near-term accomplishment is even more significant given the expected or possible time frame for implementation of the GFR in the years 2030 -2050 or beyond.

  6. Fracture mechanics investigations on high-temperature gas-cooled reactor materials

    SciTech Connect (OSTI)

    Krompholz, K.; Bodmann, E.; Gnirss, G.K.; Huthmann, H.

    1984-08-01T23:59:59.000Z

    The prototype nuclear process heat plant and the high-temperature gas-cooled reactor need materials that can withstand temperatures up to 1223 K (950/sup 0/C). An elaboration of fracture mechanics concepts that holds for the complete temperature regime must consider all possible phenomena like creep damage and precipitation during exposure, etc. In tests on the Inconel-617, Hastelloy-X, and Nimonic-86 alloys with respect to fatigue crack growth, creep crack growth, and toughness (J integral R curves) up to 1273 K (1000/sup 0/C), the first creep crack growth results were obtained in helium to compare with the air results. It was shown that pure fatigue crack growth behavior can be described by linear elastic fracture mechanics up to 1273 K. An example of Hastelloy-X at 1223 K proves that evaluating fatigue crack growth according to the J intergral concept gives, within a small scatterband, the same results as by following the linear elastic concept. Hastelloy-X shows a decreasing fracture toughness with increasing temperatures. It is emphasized that the J integral concept holds only if creep deformation can be neglected. The experimental evidence at highest temperatures shows that the J integral R curve is not at all similar to that found at lower temperatures under ideal conditions. Creep crack growth for Nimonic-86 at 1073 less than or equal to T/K less than or equal to 1273 shows that crack growth at 1223 K in helium is found to be larger than in air. Problems arise when correlating the creep crack growth results. The application of the energy rate integral C* seems promising, but this has yet to be proven. A combination of long-term creep with fatigue crack growth is presently impossible.

  7. Options for treating high-temperature gas-cooled reactor fuel for repository disposal

    SciTech Connect (OSTI)

    Lotts, A.L.; Bond, W.D.; Forsberg, C.W.; Glass, R.W.; Harrington, F.E.; Micheals, G.E.; Notz, K.J.; Wymer, R.G.

    1992-02-01T23:59:59.000Z

    This report describes the options that can reasonably be considered for disposal of high-temperature gas-cooled reactor (HTGR) fuel in a repository. The options include whole-block disposal, disposal with removal of graphite (either mechanically or by burning), and reprocessing of spent fuel to separate the fuel and fission products. The report summarizes what is known about the options without extensively projecting or analyzing actual performance of waste forms in a repository. The report also summarizes the processes involved in convert spent HTGR fuel into the various waste forms and projects relative schedules and costs for deployment of the various options. Fort St. Vrain Reactor fuel, which utilizes highly-enriched {sup 235}U (plus thorium) and is contained in a prismatic graphite block geometry, was used as the baseline for evaluation, but the major conclusions would not be significantly different for low- or medium-enriched {sup 235}U (without thorium) or for the German pebble-bed fuel. Future US HTGRs will be based on the Fort St. Vrain (FSV) fuel form. The whole block appears to be a satisfactory waste form for disposal in a repository and may perform better than light-water reactor (LWR) spent fuel. From the standpoint of process cost and schedule (not considering repository cost or value of fuel that might be recycled), the options are ranked as follows in order of increased cost and longer schedule to perform the option: (1) whole block, (2a) physical separation, (2b) chemical separation, and (3) complete chemical processing.

  8. The Gas-Cooled Fast Reactor: Report on Safety System Design for Decay Heat Removal

    SciTech Connect (OSTI)

    K. D. Weaver; T. Marshall; T. Y. C. Wei; E. E. Feldman; M. J. Driscoll; H. Ludewig

    2003-09-01T23:59:59.000Z

    The gas-cooled fast reactor (GFR) was chosen as one of the Generation IV nuclear reactor systems to be developed based on its excellent potential for sustainability through reduction of the volume and radiotoxicity of both its own fuel and other spent nuclear fuel, and for extending/utilizing uranium resources orders of magnitude beyond what the current open fuel cycle can realize. In addition, energy conversion at high thermal efficiency is possible with the current designs being considered, thus increasing the economic benefit of the GFR. However, research and development challenges include the ability to use passive decay heat removal systems during accident conditions, survivability of fuels and in-core materials under extreme temperatures and radiation, and economical and efficient fuel cycle processes. This report addresses/discusses the decay heat removal options available to the GFR, and the current solutions. While it is possible to design a GFR with complete passive safety (i.e., reliance solely on conductive and radiative heat transfer for decay heat removal), it has been shown that the low power density results in unacceptable fuel cycle costs for the GFR. However, increasing power density results in higher decay heat rates, and the attendant temperature increase in the fuel and core. Use of active movers, or blowers/fans, is possible during accident conditions, which only requires 3% of nominal flow to remove the decay heat. Unfortunately, this requires reliance on active systems. In order to incorporate passive systems, innovative designs have been studied, and a mix of passive and active systems appears to meet the requirements for decay heat removal during accident conditions.

  9. Method to Assess the Radionuclide Inventory of Irradiated Graphite from Gas-Cooled Reactors - 13072

    SciTech Connect (OSTI)

    Poncet, Bernard [EDF-CIDEN, 154 Avenue Thiers, CS 60018, F-69458 LYON cedex 06 (France)] [EDF-CIDEN, 154 Avenue Thiers, CS 60018, F-69458 LYON cedex 06 (France)

    2013-07-01T23:59:59.000Z

    About 17,000 t of irradiated graphite waste will be produced from the decommissioning of the six French gas-cooled nuclear reactors. Determining the radionuclide (RN) content of this waste is of relevant importance for safety reasons and in order to determine the best way to manage them. For many reasons the impurity content that gave rise to the RNs in irradiated graphite by neutron activation during operation is not always well known and sometimes actually unknown. So, assessing the RN content by the use of traditional calculation activation, starting from assumed impurity content, leads to a false assessment. Moreover, radiochemical measurements exhibit very wide discrepancies especially on RN corresponding to precursor at the trace level such as natural chlorine corresponding to chlorine 36. This wide discrepancy is unavoidable and is due to very simple reasons. The level of impurity is very low because the uranium fuel used at that very moment was not enriched, so it was a necessity to have very pure nuclear grade graphite and the very low size of radiochemical sample is a simple technical constraint because device size used to get mineralization product for measurement purpose is limited. The assessment of a radionuclide inventory only based on few number of radiochemical measurements lead in most cases, to a gross over or under-estimation that is detrimental for graphite waste management. A method using an identification calculation-measurement process is proposed in order to assess a radiological inventory for disposal sizing purpose as precise as possible while guaranteeing its upper character. This method present a closer approach to the reality of the main phenomenon at the origin of RNs in a reactor, while also incorporating the secondary effects that can alter this result such as RN (or its precursor) release during reactor operation. (authors)

  10. Notice of construction for proposed backup package boiler

    SciTech Connect (OSTI)

    Not Available

    1993-10-01T23:59:59.000Z

    The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

  11. Oxy-Combustion Boiler Material Development

    SciTech Connect (OSTI)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31T23:59:59.000Z

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

  12. Oxy-Combustion Boiler Material Development

    SciTech Connect (OSTI)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31T23:59:59.000Z

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

  13. Exit chimney joint and method of forming the joint for closed circuit steam cooled gas turbine nozzles

    DOE Patents [OSTI]

    Burdgick, Steven Sebastian (Schenectady, NY); Burns, James Lee (Schenectady, NY)

    2002-01-01T23:59:59.000Z

    A nozzle segment for a gas turbine includes inner and outer band portions and a vane extending between the band portions. The inner and outer band portions are each divided into first and second plenums separated by an impingement plate. Cooling steam is supplied to the first cavity for flow through the apertures to cool the outer nozzle wall. The steam flows through a leading edge cavity in the vane into the first cavity of the inner band portion for flow through apertures of the impingement plate to cool the inner nozzle wall. Spent cooling steam flows through a plurality of cavities in the vane, exiting through an exit chimney in the outer band. The exit chimney is secured at its inner end directly to the nozzle vane wall surrounding the exit cavities, to the margin of the impingement plate at a location intermediate the ends of the exit chimney and to margins of an opening through the cover whereby each joint is externally accessible for joint formation and for subsequent inspection.

  14. Cost-Effective Gas-Fueled Cooling Systems for Commercial/Industrial Buildings and Process Applications

    E-Print Network [OSTI]

    Lindsay, B. B.

    and the system absorption machinery, increasing the efficiency by design was modified considerably. 40%. The manufacturers of the absorption cooling equipment, including Hitachi, Yazakt, and Sanyo, The current design consists of: a 454 cubic have teamed...

  15. Gas-cooled fast breeder reactor. Quarterly progress report, February 1-April 30, 1980

    SciTech Connect (OSTI)

    Not Available

    1980-05-01T23:59:59.000Z

    Information is presented concerning the reactor vessel; reactivity control mechanisms and instrumentation; reactor internals; primary coolant circuits;core auxiliary cooling system; reactor core; systems engineering; and reactor safety and reliability;

  16. Improve Your Boiler's Combustion Efficiency

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on boiler combustion efficiency provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  17. Return Condensate to the Boiler

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  18. RENEWABLES RESEARCH Boiler Burner Energy System Technology

    E-Print Network [OSTI]

    RENEWABLES RESEARCH Boiler Burner Energy System Technology (BBEST) for Firetube Boilers PIER Renewables Research September 2010 The Issue Researchers at Altex Technologies Corporation in Sunnyvale, industrial combined heat and power (CHP) boiler burner energy system technology ("BBEST"). Their research

  19. MORECA: A computer code for simulating modular high-temperature gas-cooled reactor core heatup accidents

    SciTech Connect (OSTI)

    Ball, S.J. (Oak Ridge National Lab., TN (United States))

    1991-10-01T23:59:59.000Z

    The design features of the modular high-temperature gas-cooled reactor (MHTGR) have the potential to make it essentially invulnerable to damage from postulated core heatup accidents. This report describes the ORNL MORECA code, which was developed for analyzing postulated long-term core heatup scenarios for which active cooling systems used to remove afterheat following the accidents can be assumed to the unavailable. Simulations of long-term loss-of-forced-convection accidents, both with and without depressurization of the primary coolant, have shown that maximum core temperatures stay below the point at which any significant fuel failures and fission product releases are expected. Sensitivity studies also have been done to determine the effects of errors in the predictions due both to uncertainties in the modeling and to the assumptions about operational parameters. MORECA models the US Department of Energy reference design of a standard MHTGR.

  20. Experimental Study of Gas Turbine Blade Film Cooling and Heat Transfer

    E-Print Network [OSTI]

    Narzary, Diganta P.

    2010-10-12T23:59:59.000Z

    Modern gas turbine engines require higher turbine-entry gas temperature to improve their thermal efficiency and thereby their performance. A major accompanying concern is the heat-up of the turbine components which are already subject to high...

  1. air-cooled gas turbine: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Alan) 2003-01-01 57 Development of a catalytic combustion system for the MIT Micro Gas Turbine Engine MIT - DSpace Summary: As part of the MIT micro-gas turbine engine...

  2. Insights into gas heating and cooling in the disc of NGC 891 from Herschel far-infrared spectroscopy

    E-Print Network [OSTI]

    Hughes, T M; Schirm, M R P; Parkin, T J; De Looze, I; Wilson, C D; Bendo, G J; Baes, M; Fritz, J; Boselli, A; Cooray, A; Cormier, D; Karczewski, O ?; Lebouteiller, V; Lu, N; Madden, S C; Spinoglio, L; Viaene, S

    2014-01-01T23:59:59.000Z

    We present Herschel PACS and SPIRE spectroscopy of the most important far-infrared cooling lines in the nearby edge-on spiral galaxy, NGC 891: [CII] 158 $\\mu$m, [NII] 122, 205 $\\mu$m, [OI] 63, 145 $\\mu$m, and [OIII] 88 $\\mu$m. We find that the photoelectric heating efficiency of the gas, traced via the ([CII]+[OII]63)/$F_{\\mathrm{TIR}}$ ratio, varies from a mean of 3.5$\\times$10$^{-3}$ in the centre up to 8$\\times$10$^{-3}$ at increasing radial and vertical distances in the disc. A decrease in ([CII]+[OII]63)/$F_{\\mathrm{TIR}}$ but constant ([CII]+[OI]63)/$F_{\\mathrm{PAH}}$ with increasing FIR colour suggests that polycyclic aromatic hydrocarbons (PAHs) may become important for gas heating in the central regions. We compare the observed flux of the FIR cooling lines and total IR emission with the predicted flux from a PDR model to determine the gas density, surface temperature and the strength of the incident far-ultraviolet (FUV) radiation field, $G_{0}$. Resolving details on physical scales of ~0.6 kpc, a p...

  3. Single Channel Testing for Characterization of the Direct Gas Cooled Reactor and the SAFE-100 Heat Exchanger

    SciTech Connect (OSTI)

    Bragg-Sitton, S.M. [Department of Nuclear Engineering and Radiological Sciences, University of Michigan, Ann Arbor, MI 48109 (United States); Propulsion Research Center, NASA Marshall Space Flight Center, Huntsville, AL 35812 (United States); Kapernick, R. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Godfroy, T.J. [Propulsion Research Center, NASA Marshall Space Flight Center, Huntsville, AL 35812 (United States)

    2004-02-04T23:59:59.000Z

    Experiments have been designed to characterize the coolant gas flow in two space reactor concepts that are currently under investigation by NASA Marshall Space Flight Center and Los Alamos National Laboratory: the direct-drive gas-cooled reactor (DDG) and the SAFE-100 heatpipe-cooled reactor (HPR). For the DDG concept, initial tests have been completed to measure pressure drop versus flow rate for a prototypic core flow channel, with gas exiting to atmospheric pressure conditions. The experimental results of the completed DDG tests presented in this paper validate the predicted results to within a reasonable margin of error. These tests have resulted in a re-design of the flow annulus to reduce the pressure drop. Subsequent tests will be conducted with the re-designed flow channel and with the outlet pressure held at 150 psi (1 MPa). Design of a similar test for a nominal flow channel in the HPR heat exchanger (HPR-HX) has been completed and hardware is currently being assembled for testing this channel at 150 psi. When completed, these test programs will provide the data necessary to validate calculated flow performance for these reactor concepts (pressure drop and film temperature rise)

  4. Thermally Simulated 32kW Direct-Drive Gas-Cooled Reactor: Design, Assembly, and Test

    SciTech Connect (OSTI)

    Godfroy, Thomas J.; Bragg-Sitton, Shannon M. [NASA Marshall Space Flight Center, TD40, Huntsville, Alabama, 35812 (United States); University of Michgan, Dept. of Nuclear Engineering and Radiological Sciences, Ann Arbor MI 48109 (United States); Kapernick, Richard J. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2004-02-04T23:59:59.000Z

    One of the power systems under consideration for nuclear electric propulsion is a direct-drive gas-cooled reactor coupled to a Brayton cycle. In this system, power is transferred from the reactor to the Brayton system via a circulated closed loop gas. To allow early utilization, system designs must be relatively simple, easy to fabricate, and easy to test using non-nuclear heaters to closely mimic heat from fission. This combination of attributes will allow pre-prototypic systems to be designed, fabricated, and tested quickly and affordably. The ability to build and test units is key to the success of a nuclear program, especially if an early flight is desired. The ability to perform very realistic non-nuclear testing increases the success probability of the system. In addition, the technologies required by a concept will substantially impact the cost, time, and resources required to develop a successful space reactor power system. This paper describes design features, assembly, and test matrix for the testing of a thermally simulated 32kW direct-drive gas-cooled reactor in the Early Flight Fission - Test Facility (EFF-TF) at Marshall Space Flight Center. The reactor design and test matrix are provided by Los Alamos National Laboratories.

  5. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    SciTech Connect (OSTI)

    Not Available

    1994-06-01T23:59:59.000Z

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  6. Small boiler uses waste coal

    SciTech Connect (OSTI)

    Virr, M.J. [Spinheat Ltd. (United States)

    2009-07-15T23:59:59.000Z

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  7. Boiler Maximum Achievable Control Technology (MACT) Technical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    for Industrial, Commercial, and Institutional (ICI) Boilers and Process Heaters, February 2013 Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004...

  8. Boilers | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Office of Inspector GeneralDepartmentAUDIT REPORTOpenWendeGuo Feng Bio JumpVenturesCoral CapitalBoilers Jump to:

  9. Advanced Gas Cooled Nuclear Reactor Materials Evaluation and Development Program. Progress report, January 1, 1980-March 31, 1980

    SciTech Connect (OSTI)

    Not Available

    1980-06-25T23:59:59.000Z

    Results are presented of work performed on the Advanced Gas-Cooled Nuclear Reactor Materials Evaluation and Development Program. The objectives of this program are to evaluate candidate alloys for Very High Temperature Reactor (VHTR) Nuclear Process Heat (NPH) and Direct Cycle Helium Turbine (DCHT) applications, in terms of the effect of simulated reactor primary coolant (helium containing small amounts of various other gases), high temperatures, and long time exposures, on the mechanical properties and structural and surface stability of selected candidate alloys. A second objective is to select and recommend materials for future test facilities and more extensive qualification programs. Included are the activities associated with the status of the simulated reactor helium supply system, testing equipment and gas chemistry analysis instrumentation and equipment. The progress in the screening test program is described, including screening creep results and metallographic analysis for materials thermally exposed or tested at 750, 850, and 950/sup 0/C.

  10. Effect of Cooling Flow on the Operation of a Hot Rotor-Gas Foil Bearing System

    E-Print Network [OSTI]

    Ryu, Keun

    2012-02-14T23:59:59.000Z

    .2 Drive end GFB: Predicted bearing static parameters ................................. 157 M.3 Free end GFB: Predicted bearing static parameters ................................... 158 1 CHAPTER I INTRODUCTION Micro gas turbine engines (<400... kW) are light-weight compact units operating at extreme temperatures and at high rotor speeds to achieve the desired power with reduced emissions [1]. Employing gas foil bearings (GFBs) in micro gas turbines increases system efficiency...

  11. Operating characteristics of a spray tower for cooling gas at moderate temperatures

    E-Print Network [OSTI]

    Legler, Bobby

    2012-06-07T23:59:59.000Z

    of multiport gas burners was placed. The top of the tower was fitted with an adapter, a square duct elbow and a reducing duct tying the top of the tower to a cyclone separator. A circular 12-inch elbow out of the top of the cyclone separator led to a venturi..., in the inlet-gas 11 stream, in the outlet-gas stream and in the ventur1. Wet bulb tempera- tures were obtained at top of tower and in the venturi by mercury-column thermometers fitted with wicks. Water-and gas-flow rates were measured by calibrated...

  12. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    SciTech Connect (OSTI)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30T23:59:59.000Z

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  13. Reanalysis of the gas-cooled fast reactor experiments at the zero power facility proteus - Spectral indices

    SciTech Connect (OSTI)

    Perret, G.; Pattupara, R. M. [Paul Scherrer Inst., 5232 Villigen (Switzerland); Girardin, G. [Ecole Polytechnique Federale de Lausanne, 1015 Lausanne (Switzerland); Chawla, R. [Paul Scherrer Inst., 5232 Villigen (Switzerland); Ecole Polytechnique Federale de Lausanne, 1015 Lausanne (Switzerland)

    2012-07-01T23:59:59.000Z

    The gas-cooled fast reactor (GCFR) concept was investigated experimentally in the PROTEUS zero power facility at the Paul Scherrer Inst. during the 1970's. The experimental program was aimed at neutronics studies specific to the GCFR and at the validation of nuclear data in fast spectra. A significant part of the program used thorium oxide and thorium metal fuel either distributed quasi-homogeneously in the reference PuO{sub 2}/UO{sub 2} lattice or introduced in the form of radial and axial blanket zones. Experimental results obtained at the time are still of high relevance in view of the current consideration of the Gas-cooled Fast Reactor (GFR) as a Generation-IV nuclear system, as also of the renewed interest in the thorium cycle. In this context, some of the experiments have been modeled with modern Monte Carlo codes to better account for the complex PROTEUS whole-reactor geometry and to allow validating recent continuous neutron cross-section libraries. As a first step, the MCNPX model was used to test the JEFF-3.1, JEFF-3.1.1, ENDF/B-VII.0 and JENDL-3.3 libraries against spectral indices, notably involving fission and capture of {sup 232}Th and {sup 237}Np, measured in GFR-like lattices. (authors)

  14. Slag monitoring system for combustion chambers of steam boilers

    SciTech Connect (OSTI)

    Taler, J.; Taler, D. [Cracow University of Technology, Krakow (Poland)

    2009-07-01T23:59:59.000Z

    The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

  15. Integration of High-Temperature Gas-Cooled Reactors into Industrial Process Applications

    SciTech Connect (OSTI)

    Lee Nelson

    2009-10-01T23:59:59.000Z

    This report is a preliminary comparison of conventional and potential HTGR-integrated processesa in several common industrial areas: ? Producing electricity via a traditional power cycle ? Producing hydrogen ? Producing ammonia and ammonia-derived products, such as fertilizer ? Producing gasoline and diesel from natural gas or coal ? Producing substitute natural gas from coal, and ? Steam-assisted gravity drainage (extracting oil from tar sands).

  16. Field evaluation of cofiring gas with coal for quantifying operational benefits and emissions trim in a utility boiler. Volume 2. Topical report, 1989-1990

    SciTech Connect (OSTI)

    Clark, K.J.; Torbov, T.S.; Impey, R.J.; Hara, K.G.; Burnett, T.D.

    1993-02-01T23:59:59.000Z

    The volume consists of 14 appendixes to accompany volume 1 of the report, and covers the following test data: analysis of coal, fylash, and bottom ash samples; cleanliness factors; slagging observation record sheets; stack opacity measurements; stack sulphur dioxide and nitrogen oxides measurements; total coal flow; fuel gas flow; furnace exit gas temperature; percent oxygen at economizer outlet; percent excess air; bulk steam temperatures at secondary superheater and reheater outlets; secondary superheater and reheater tube outlet leg temperatures; unit heat rate; and models used for data interpretation.

  17. Pyrometer mount for a closed-circuit thermal medium cooled gas turbine

    DOE Patents [OSTI]

    Jones, Raymond Joseph (Duanesburg, NY); Kirkpatrick, Francis Lawrence (late of Galway, NY); Burns, James Lee (Schenectady, NY); Fulton, John Robert (Clifton Park, NY)

    2002-01-01T23:59:59.000Z

    A steam-cooled second-stage nozzle segment has an outer band and an outer cover defining a plenum therebetween for receiving cooling steam for flow through the nozzles to the inner band and cover therefor and return flow through the nozzles. To measure the temperature of the buckets of the stage forwardly of the nozzle stage, a pyrometer boss is electron beam-welded in an opening through the outer band and TIG-welded to the outer cover plate. By machining a hole through the boss and seating a linearly extending tube in the boss, a line of sight between a pyrometer mounted on the turbine frame and the buckets is provided whereby the temperature of the buckets can be ascertained. The welding of the boss to the outer band and outer cover enables steam flow through the plenum without leakage, while providing a line of sight through the outer cover and outer band to measure bucket temperature.

  18. Task 2: Materials for Advanced Boiler and Oxy-combustion Systems

    SciTech Connect (OSTI)

    G. R. Holcomb and B. McGhee

    2009-05-01T23:59:59.000Z

    Characterize advanced boiler (oxy-fuel combustion, biomass cofired) gas compositions and ash deposits Generate critical data on the effects of environmental conditions; develop a unified test method with a view to future standardisation

  19. Numerical investigations on the pressure wave absorption and the gas cooling interacting in a

    E-Print Network [OSTI]

    Sart, Remi

    of the envelope and the destruction of the installation and its environment, and on the other hand a thermal risk due to the exhaust of the hot gas flow outside of the envelope. Protections for the material

  20. An integrated performance model for high temperature gas cooled reactor coated particle fuel

    E-Print Network [OSTI]

    Wang, Jing, 1976-

    2004-01-01T23:59:59.000Z

    The performance of coated fuel particles is essential for the development and deployment of High Temperature Gas Reactor (HTGR) systems for future power generation. Fuel performance modeling is indispensable for understanding ...

  1. A review of existing gas-cooled reactor circulators with application of the lessons learned to the new production reactor circulators

    SciTech Connect (OSTI)

    White, L.S.

    1990-07-01T23:59:59.000Z

    This report presents the results of a study of the lessons learned during the design, testing, and operation of gas-cooled reactor coolant circulators. The intent of this study is to identify failure modes and problem areas of the existing circulators so this information can be incorporated into the design of the circulators for the New Production Reactor (NPR)-Modular High-Temperature Gas Cooled Reactor (MHTGR). The information for this study was obtained primarily from open literature and includes data on high-pressure, high-temperature helium test loop circulators as well as the existing gas cooled reactors worldwide. This investigation indicates that trouble free circulator performance can only be expected when the design program includes a comprehensive prototypical test program, with the results of this test program factored into the final circulator design. 43 refs., 7 tabs.

  2. Field monitoring and evaluation of a residential gas-engine-driven heat pump: Volume 1, Cooling season

    SciTech Connect (OSTI)

    Miller, J.D.

    1995-09-01T23:59:59.000Z

    The Federal government is the largest single energy consumer in the United States; consumption approaches 1.5 quads/year of energy (1 quad = 10{sup 15} Btu) at a cost valued at nearly $10 billion annually. The US Department of Energy (DOE) Federal Energy Management Program (FEMP) supports efforts to reduce energy use and associated expenses in the Federal sector. One such effort, the New Technology Demonstration Program (NTDP), seeks to evaluate new energy-saving US technologies and secure their more timely adoption by the US government. Pacific Northwest Laboratory (PNL)is one of four DOE national multiprogram laboratories that participate in the NTDP by providing technical expertise and equipment to evaluate new, energy-saving technologies being studied and evaluated under that program. This two-volume report describes a field evaluation that PNL conducted for DOE/FEMP and the US Department of Defense (DoD) Strategic Environmental Research and Development Program (SERDP) to examine the performance of a candidate energy-saving technology -- a gas-engine-driven heat pump. The unit was installed at a single residence at Fort Sam Houston, a US Army base in San Antonio, Texas, and the performance was monitored under the NTDP. Participating in this effort under a Cooperative Research and Development Agreement (CRADA) were York International, the heat pump manufacturer, Gas Research Institute (GRI), the technology developer; City Public Service of San Antonio, the local utility; American Gas Cooling Center (AGCC); Fort Sam Houston; and PNL.

  3. Recover Heat from Boiler Blowdown

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  4. Magnitude and reactivity consequences of moisture ingress into the modular High-Temperature Gas-Cooled Reactor core

    SciTech Connect (OSTI)

    Smith, O.L. (Oak Ridge National Lab., TN (United States))

    1992-12-01T23:59:59.000Z

    Inadvertent admission of moisture into the primary system of a modular high-temperature gas-cooled reactor has been identified in US Department of Energy-sponsored studies as an important safety concern. The work described here develops an analytical methodology to quantify the pressure and reactivity consequences of steam-generator tube rupture and other moisture-ingress-related incidents. Important neutronic and thermohydraulic processes are coupled with reactivity feedback and safety and control system responses. The rate and magnitude of steam buildup are found to be dominated by major system features such as break size compared with safety valve capacity and reliability and less sensitive to factors such as heat transfer coefficients. The results indicate that ingress transients progress at a slower pace than previously predicted by bounding analyses, with milder power overshoots and more time for operator or automatic corrective actions.

  5. Mechanical characterization of metallic materials for high-temperature gas-cooled reactors in air and in helium environments

    SciTech Connect (OSTI)

    Sainfort, G.; Cappelaere, M.; Gregoire, J.; Sannier, J.

    1984-07-01T23:59:59.000Z

    In the French R and D program for high-temperature gas-cooled reactors (HTGRs), three metallic alloys were studied: steel Chromesco-3 with 2.25% chromium, alloy 800H, and Hastelloy-X. The Chromesco-3 and alloy 800H creep behavior is the same in air and in HTGR atmosphere (helium). The tensile tests of Hastelloy-X specimens reveal that aging has embrittlement and hardening effects up to 700/sup 0/C, but the creep tests at 800/sup 0/C show opposite effects. This particular behavior could be due to induced precipitation by aging and the depletion of hardening elements from the matrix. Tests show a low influence of cobalt content on mechanical properties of Hastelloy-X.

  6. Changes in the mechanical properties of Hastelloy X when exposed to a typical gas-cooled reactor environment

    SciTech Connect (OSTI)

    McCoy, H.E. Jr.

    1981-01-01T23:59:59.000Z

    The helium used in a gas-cooled reactor will contain small amounts of H/sub 2/, CO, CH/sub 4/, H/sub 2/O, and N/sub 2/ which can lead to oxidation and carburization/decarburization of structural materials. Long-term creep tests were run on Hastelloy X to 30,000 h at 649 to 871/sup 0/C. It was found that extensive carburization occurred, the minimum creep rate and time to rupture were equal in air and impure helium environments, and the fracture strain was less in helium than in air. Thermal exposure in the temperature range of 538 to 871/sup 0/C resulted in the reduction of ductility in impact and tensile tests at ambient temperature, and this reduction was greater when the exposure was in impure helium rather than in air. A modified alloy with lower chromium and 2% titanium resisted carburization.

  7. ORIGEN-ARP Cross-Section Libraries for Magnox, Advanced Gas-Cooled, and VVER Reactor Designs

    SciTech Connect (OSTI)

    Murphy, BD

    2004-03-10T23:59:59.000Z

    Cross-section libraries for the ORIGEN-ARP system were extended to include four non-U.S. reactor types: the Magnox reactor, the Advanced Gas-Cooled Reactor, the VVER-440, and the VVER-1000. Typical design and operational parameters for these four reactor types were determined by an examination of a variety of published information sources. Burnup simulation models of the reactors were then developed using the SAS2H sequence from the Oak Ridge National Laboratory SCALE code system. In turn, these models were used to prepare the burnup-dependent cross-section libraries suitable for use with ORIGEN-ARP. The reactor designs together with the development of the SAS2H models are described, and a small number of validation results using spent-fuel assay data are reported.

  8. Techno-economic analysis of wood biomass boilers for the greenhouse industry

    SciTech Connect (OSTI)

    Chau, J. [University of British Columbia, Vancouver; Sowlati, T. [University of British Columbia, Vancouver; Sokhansanj, Shahabaddine [ORNL; Bi, X.T. [University of British Columbia, Vancouver; Preto, F. [Natural Resources Canada; Melin, Staffan [University of British Columbia, Vancouver

    2009-01-01T23:59:59.000Z

    The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO2) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas.

  9. Studies, Transport and Treatment Concept for Boilers from Berkeley NPP, England - 13599

    SciTech Connect (OSTI)

    Wirendal, Bo [Studsvik Nuclear AB (Sweden)] [Studsvik Nuclear AB (Sweden); Saul, David; Robinson, Joe; Davidson, Gavin [Studsvik UK Ltd (United Kingdom)] [Studsvik UK Ltd (United Kingdom)

    2013-07-01T23:59:59.000Z

    In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. Four boilers have been processed and the fifth is planned for completion by end of December 2012.The project had many challenges including a very tight timescale and has been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the first four boilers. It is the first UK project to send large components overseas for recycling and provides new insight into the processing of Magnox gas-circuit components. (authors)

  10. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    SciTech Connect (OSTI)

    Ovidiu Marin; Fabienne Chatel-Pelage

    2003-04-01T23:59:59.000Z

    This document reviews the work performed during the quarter January-March 2003. The main objectives of the project are: To demonstrate the feasibility of the full-oxy combustion with flue gas recirculation on Babcock & Wilcox's 1.5MW pilot boiler, To measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection strategies, To perform an economical feasibility study, comparing this solution with alternate technologies, and To design a new generation, full oxy-fired boiler. The main objective of this quarter was to initiate the project, primarily the experimental tasks. The contractor and its subcontractors have defined a working plan, and the first tasks have been started. Task 1 (Site Preparation) is now in progress, defining the modifications to be implemented to the boiler and oxygen delivery system. The changes are required in order to overcome some current limitations of the existing system. As part of a previous project carried out in 2002, several changes have already been made on the pilot boiler, including the enrichment of the secondary and tertiary air with oxygen or the replacement of these streams with oxygen-enriched recycled flue gas. A notable modification for the current project involves the replacement of the primary air with oxygen-enriched flue gas. Consequently, the current oxygen supply and flue gas recycle system is being modified to meet this new requirement. Task 2 (Combustion and Emissions Performance Optimization) has been initiated with a preliminary selection of four series of tests to be performed. So far, the project schedule is on-track: site preparation (Task 1) should be completed by August 1st, 2003 and the tests (Task 2) are planned for September-October 2003. The Techno-Economic Study (Task 3) will be initiated in the following quarter.

  11. Experimental study of gas turbine blade film cooling and internal turbulated heat transfer at large Reynolds numbers

    E-Print Network [OSTI]

    Mhetras, Shantanu

    2009-06-02T23:59:59.000Z

    on Blade Span under No Wake .....52 3.5.2. Showerhead Film Cooling Effectiveness under No Wake.................................56 3.5.3. Film Cooling Effectiveness on Blade Span without Showerhead Ejection and without Wake... ..............................................................................................59 3.5.4. Film Cooling Effectiveness Distribution from Individual Row Ejection..........62 3.5.5. Effect of Stationary, Unsteady Wake on Full Coverage Film Cooling Effectiveness...

  12. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    SciTech Connect (OSTI)

    Fisher, Steve; Knapp, David

    2012-03-31T23:59:59.000Z

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a â??biomass-firedâ?ť boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using â??carbon neutralâ?ť fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO{sub 2}) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO{sub 2} emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO{sub 2} emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO{sub 2}. The boiler does require auxiliary â??functions,â?ť however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO{sub 2} emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO{sub 2} per year.

  13. REGIONAL VARIATIONS IN THE DENSE GAS HEATING AND COOLING IN M51 FROM HERSCHEL FAR-INFRARED SPECTROSCOPY

    SciTech Connect (OSTI)

    Parkin, T. J.; Wilson, C. D.; Schirm, M. R. P.; Foyle, K. [Department of Physics and Astronomy, McMaster University, Hamilton, Ontario, L8S 4M1 (Canada); Baes, M.; De Looze, I. [Sterrenkundig Observatorium, Universiteit Gent, Krijgslaan 281 S9, B-9000 Gent (Belgium); Boquien, M.; Boselli, A. [Laboratoire d'Astrophysique de Marseille-LAM, Université d'Aix-Marseille and CNRS, UMR7326, 38 rue F. Joliot-Curie, F-13388 Marseille Cedex 13 (France); Cooray, A. [Department of Physics and Astronomy, University of California, Irvine, CA 92697 (United States); Cormier, D. [Institut für Theoretische Astrophysik, Zentrum für Astronomie der Universität Heidelberg, Albert-Ueberle Str. 2, D-69120 Heidelberg (Germany); Karczewski, O. ?. [Department of Physics and Astronomy, University College London, Gower Street, London WC1E 6BT (United Kingdom); Lebouteiller, V.; Madden, S. C.; Sauvage, M. [CEA, Laboratoire AIM, Irfu/SAp, Orme des Merisiers, F-91191 Gif-sur-Yvette (France); Roussel, H. [Institut d'Astrophysique de Paris, UMR7095 CNRS, Université Pierre and Marie Curie, 98 bis Boulevard Arago, F-75014 Paris (France); Spinoglio, L., E-mail: parkintj@mcmaster.ca [Istituto di Astrofisica e Planetologia Spaziali, INAF-IAPS, Via Fosso del Cavaliere 100, I-00133 Roma (Italy)

    2013-10-20T23:59:59.000Z

    We present Herschel PACS and SPIRE spectroscopy of the most important far-infrared cooling lines in M51, [C II](158 ?m), [N II](122 and 205 ?m), [O I](63 and 145 ?m), and [O III](88 ?m). We compare the observed flux of these lines with the predicted flux from a photon-dominated region model to determine characteristics of the cold gas such as density, temperature, and the far-ultraviolet (FUV) radiation field, G{sub 0}, resolving details on physical scales of roughly 600 pc. We find an average [C II]/F{sub TIR} of 4 × 10{sup –3}, in agreement with previous studies of other galaxies. A pixel-by-pixel analysis of four distinct regions of M51 shows a radially decreasing trend in both the FUV radiation field, G{sub 0}, and the hydrogen density, n, peaking in the nucleus of the galaxy, and then falling off out to the arm and interarm regions. We see for the first time that the FUV flux and gas density are similar in the differing environments of the arm and interarm regions, suggesting that the inherent physical properties of the molecular clouds in both regions are essentially the same.

  14. New England Gas Company- Residential and Commercial Energy Efficiency Rebate Programs

    Broader source: Energy.gov [DOE]

    In conjunction with Gas Networks, New England Gas Company offers its residential and commercial customers rebates for buying energy efficient gas boilers, furnaces, high efficiency water heaters,...

  15. High-temperature gas-cooled reactor safety studies for the Division of Accident Evaluation quarterly progress report, January 1-March 31, 1985

    SciTech Connect (OSTI)

    Ball, S.J.; Cleveland, J.C.; Harrington, R.M.; Weber, C.F.; Wilson, J.H.

    1985-10-01T23:59:59.000Z

    Modeling, code development, and analyses of the modular High-Temperature Gas-Cooled Reactor (HTGR) continued with work on the side-by-side design. Fission-product release and transport experiments were completed. A description and assessment report on Oak Ridge National Laboratory HTGR safety codes was issued.

  16. Peoples Gas- Commercial and Industrial Prescriptive Rebate Program

    Broader source: Energy.gov [DOE]

    Peoples Gas offers the Chicagoland Natural Gas Savings Program to help non-residential customers purchase energy efficient equipment. Rebates are available on energy efficient furnaces, boilers,...

  17. Integration of High Temperature Gas-cooled Reactor Technology with Oil Sands Processes

    SciTech Connect (OSTI)

    L.E. Demick

    2011-10-01T23:59:59.000Z

    This paper summarizes an evaluation of siting an HTGR plant in a remote area supplying steam, electricity and high temperature gas for recovery and upgrading of unconventional crude oil from oil sands. The area selected for this evaluation is the Alberta Canada oil sands. This is a very fertile and active area for bitumen recovery and upgrading with significant quantities piped to refineries in Canada and the U.S Additionally data on the energy consumption and other factors that are required to complete the evaluation of HTGR application is readily available in the public domain. There is also interest by the Alberta oil sands producers (OSP) in identifying alternative energy sources for their operations. It should be noted, however, that the results of this evaluation could be applied to any similar oil sands area.

  18. Axial seal system for a gas turbine steam-cooled rotor

    DOE Patents [OSTI]

    Mashey, Thomas Charles (Anderson, SC)

    2002-01-01T23:59:59.000Z

    An axial seal assembly is provided at the interface between adjacent wheels and spacers of a gas turbine rotor and disposed about tubes passing through openings in the rotor adjacent the rotor rim and carrying a thermal medium. Each seal assembly includes a support bushing for supporting a land of the thermal medium carrying tube, an axially registering seat bushing disposed in the opposed opening and a frustoconical seal between the seal bushing and seat. The seal bushing includes a radial flange having an annular recess for retaining the outer diameter edge of the seal, while the seat bushing has an axially facing annular surface forming a seat for engagement by the inner diameter edge of the seal.

  19. Regeneratively cooled coal combustor/gasifier with integral dry ash removal

    DOE Patents [OSTI]

    Beaufrere, A.H.

    1982-04-30T23:59:59.000Z

    A coal combustor/gasifier is disclosed which produces a low or medium combustion gas fired furnances or boilers. Two concentric shells define a combustion air flows to provide regenerative cooling of the inner shell for dry ash operation. A fuel flow and a combustion air flow having opposed swirls are mixed and burned in a mixing-combustion portion of the combustion volume and the ash laden combustion products flow with a residual swirl into an ash separation region. The ash is cooled below the fusion temperature and is moved to the wall by centrifugal force where it is entrained in the cool wall boundary layer. The boundary layer is stabilized against ash re-entrainment as it is moved to an ash removal annulus by a flow of air from the plenum through slots in the inner shell, and by suction on an ash removal skimmer slot.

  20. Steam Conservation and Boiler Plant Efficiency Advancements

    E-Print Network [OSTI]

    Fiorino, D. P.

    This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing...

  1. User's manual for the INDCEPT code for estimating industrial steam boiler plant capital investment costs

    SciTech Connect (OSTI)

    Bowers, H I; Fuller, L C; Hudson, II, C R

    1982-09-01T23:59:59.000Z

    The INDCEPT computer code package was developed to provide conceptual capital investment cost estimates for single- and multiple-unit industrial steam boiler plants. Cost estimates can be made as a function of boiler type, size, location, and date of initial operation. The output includes a detailed breakdown of the estimate into direct and indirect costs. Boiler plant cost models are provided to reflect various types and sources of coal and alternate means of sulfur and particulate removal. Cost models are also included for low-Btu and medium-Btu gas produced in coal gasification plants.

  2. The Reality and Future Scenarios of Commercial Building Energy Consumption in China

    E-Print Network [OSTI]

    Zhou, Nan

    2008-01-01T23:59:59.000Z

    mostly attributed to district heating and coal boilers usedcities. In 2004, the District Heating has supplied about 25%Cogen Gas Boiler Boiler District Heating Fig.4 Space Cooling

  3. Sootblowing optimization for improved boiler performance

    DOE Patents [OSTI]

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25T23:59:59.000Z

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  4. Sootblowing optimization for improved boiler performance

    DOE Patents [OSTI]

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30T23:59:59.000Z

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  5. Scaling Studies for High Temperature Test Facility and Modular High Temperature Gas-Cooled Reactor

    SciTech Connect (OSTI)

    Richard R. Schult; Paul D. Bayless; Richard W. Johnson; James R. Wolf; Brian Woods

    2012-02-01T23:59:59.000Z

    The Oregon State University (OSU) High Temperature Test Facility (HTTF) is an integral experimental facility that will be constructed on the OSU campus in Corvallis, Oregon. The HTTF project was initiated, by the U.S. Nuclear Regulatory Commission (NRC), on September 5, 2008 as Task 4 of the 5-year High Temperature Gas Reactor Cooperative Agreement via NRC Contract 04-08-138. Until August, 2010, when a DOE contract was initiated to fund additional capabilities for the HTTF project, all of the funding support for the HTTF was provided by the NRC via their cooperative agreement. The U.S. Department of Energy (DOE) began their involvement with the HTTF project in late 2009 via the Next Generation Nuclear Plant (NGNP) project. Because the NRC's interests in HTTF experiments were only centered on the depressurized conduction cooldown (DCC) scenario, NGNP involvement focused on expanding the experimental envelope of the HTTF to include steady-state operations and also the pressurized conduction cooldown (PCC).

  6. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    SciTech Connect (OSTI)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31T23:59:59.000Z

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel tubes. Also, these fluctuating air flow patterns can result in deposition of black liquor on the wall tubes, and during periods when deposition is high, there is a noticeable increase in the concentrations of sulfur-bearing gases like hydrogen sulfide and methyl mercaptan. Laboratory studies have shown that chromized and aluminized surface treatments on carbon steel improve the resistance to sulfidation attack. Studies of superheater corrosion and cracking have included laboratory analyses of cracked tubes, laboratory corrosion studies designed to simulate the superheater environment and field tests to study the movement of superheater tubes and to expose a corrosion probe to assess the corrosion behavior of alternate superheater alloys, particularly alloys that would be used for superheaters operating at higher temperatures and higher pressures than most current boilers. In the laboratory corrosion studies, samples of six alternate materials were immersed in an aggressive, low melting point salt mixture and exposed for times up to 336 h, at temperatures of 510, 530 or 560°C in an inert or reactive cover gas. Using weight change and results of metallographic examination, the samples were graded on their resistance to the various environments. For the superheater corrosion probe studies, samples of the same six materials were exposed on an air-cooled corrosion probe exposed in the superheater section of a recovery boiler for 1000 h. Post exposure examination showed cracking and/or subsurface attack in the samples exposed at the higher temperatures with the attack being more severe for samples 13 exposed above the first melting temperature of the deposits that collected on the superheater tubes. From these superheater studies, a ranking was developed for the six materials tested. The task addressing cracking and corrosion of primary air port tubes that was part of this project produced results that have been extensively implemented in recovery boilers in North America, the Nordic countries and many other parts of the world. By utilizing these results, boilers ar

  7. Combustion control in boilers. (Latest citations from the EI Compendex*plus database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-11-01T23:59:59.000Z

    The bibliography contains citations concerning utility and industrial boiler combustion control systems and methods. Topics include methods to meet emission standards, energy savings, and safety. The use of microcomputers, mathematical models, algorithms, artificial intelligence, and fuzzy logic is considered. Citations on boilers and furnaces fueled by coal, oil, gas, refuse, and multiple fuels are included. (Contains a minimum of 128 citations and includes a subject term index and title list.)

  8. Gas-cooled reactor programs. Fuel-management positioning and accounting module: FUELMANG Version V1. 11, September 1981

    SciTech Connect (OSTI)

    Medlin, T.W.; Hill, K.L.; Johnson, G.L.; Jones, J.E.; Vondy, D.R.

    1982-01-01T23:59:59.000Z

    This report documents the code module FUELMANG for fuel management of a reactor. This code may be used to position fuel during the calculation of a reactor history, maintain a mass balance history of the fuel movement, and calculate the unit fuel cycle component of the electrical generation cost. In addition to handling fixed feed fuel without recycle, provision has been made for fuel recycle with various options applied to the recycled fuel. A continuous fueling option is also available with the code. A major edit produced by the code is a detailed summary of the mass balance history of the reactor and a fuel cost analysis of that mass balance history. This code is incorporated in the system containing the VENTURE diffusion theory neutronics code for routine use. Fuel movement according to prescribed instructions is performed without the access of additional user input data during the calculation of a reactor operating history. Local application has been primarily for analysis of the performance of gas-cooled thermal reactor core concepts.

  9. Fuel Summary for Peach Bottom Unit 1 High-Temperature Gas-Cooled Reactor Cores 1 and 2

    SciTech Connect (OSTI)

    Karel I. Kingrey

    2003-04-01T23:59:59.000Z

    This fuel summary report contains background and summary information for the Peach Bottom Unit 1, High-Temperature, Gas-Cooled Reactor Cores 1 and 2. This report contains detailed information about the fuel in the two cores, the Peach Bottom Unit 1 operating history, nuclear parameters, physical and chemical characteristics, and shipping and storage canister related data. The data in this document have been compiled from a large number of sources and are not qualified beyond the qualification of the source documents. This report is intended to provide an overview of the existing data pertaining to spent fuel management and point to pertinent reference source documents. For design applications, the original source documentation must be used. While all referenced sources are available as records or controlled documents at the Idaho National Engineering and Environmental Laboratory (INEEL), some of the sources were marked as informal or draft reports. This is noted where applicable. In some instances, source documents are not consistent. Where they are known, this document identifies those instances and provides clarification where possible. However, as stated above, this document has not been independently qualified and such clarifications are only included for information purposes. Some of the information in this summary is available in multiple source documents. An effort has been made to clearly identify at least one record document as the source for the information included in this report.

  10. Analytical solution for Joule-Thomson cooling during CO2 geo-sequestration in depleted oil and gas reservoirs

    E-Print Network [OSTI]

    Mathias, S.A.

    2010-01-01T23:59:59.000Z

    sequestration in depleted oil and gas reservoirs Simon A.1. Introduction Depleted oil and gas reservoirs (DOGRs)

  11. Evaluation of Efficiency Activities in the Industrial Sector Undertaken in Response to Greenhouse Gas Emission Reduction Targets

    E-Print Network [OSTI]

    Price, Lynn

    2010-01-01T23:59:59.000Z

    of a flue gas condenser with a steam boiler. ? Improvedsteam dryers by gas ? Dryers and filtration equipment ? Applied CHP ? Purchased flue gas condensers ?

  12. Production of cold beams of ND{sub 3} with variable rotational state distributions by electrostatic extraction of He and Ne buffer-gas-cooled beams

    SciTech Connect (OSTI)

    Twyman, Kathryn S.; Bell, Martin T.; Heazlewood, Brianna R.; Softley, Timothy P., E-mail: tim.softley@chem.ox.ac.uk [Department of Chemistry, University of Oxford, Chemistry Research Laboratory, 12 Mansfield Road, Oxford OX1 3TA (United Kingdom)

    2014-07-14T23:59:59.000Z

    The measurement of the rotational state distribution of a velocity-selected, buffer-gas-cooled beam of ND{sub 3} is described. In an apparatus recently constructed to study cold ion-molecule collisions, the ND{sub 3} beam is extracted from a cryogenically cooled buffer-gas cell using a 2.15 m long electrostatic quadrupole guide with three 90° bends. (2+1) resonance enhanced multiphoton ionization spectra of molecules exiting the guide show that beams of ND{sub 3} can be produced with rotational state populations corresponding to approximately T{sub rot} = 9–18 K, achieved through manipulation of the temperature of the buffer-gas cell (operated at 6 K or 17 K), the identity of the buffer gas (He or Ne), or the relative densities of the buffer gas and ND{sub 3}. The translational temperature of the guided ND{sub 3} is found to be similar in a 6 K helium and 17 K neon buffer-gas cell (peak kinetic energies of 6.92(0.13) K and 5.90(0.01) K, respectively). The characterization of this cold-molecule source provides an opportunity for the first experimental investigations into the rotational dependence of reaction cross sections in low temperature collisions.

  13. Covered Product Category: Commercial Boilers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance and Federal efficiency requirements for commercial boilers, which is a FEMP-designated product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

  14. Underdeposit corrosion in boiler applications

    SciTech Connect (OSTI)

    Seels, F.H.

    1987-05-01T23:59:59.000Z

    Corrosion in industrial boilers is often associated with localized deposits. The most severe corrosion damage is often beneath the deposit. Waterside deposits can result in tube metal temperatures above the safe working limit for low-carbon steel. The variable of elevated metal temperature influences interactions between the deposit and corrosion processes under the deposit. Four case histories are discussed.

  15. Implementation of Boiler Best Practices

    E-Print Network [OSTI]

    Blake, N. R.

    . It also makes it easier to assign a value to the projects that are indicated by the questionnaire. The ten sections examine feedwater system performance and capability, with target limits for mixed-bed, two-bed, and softened water operation, boiler...

  16. NOXIOUS GAS EMISSIONS FROM THE CLOSED IRON MINES TO THE BUILT-UP AREAS ON THE SURFACE

    E-Print Network [OSTI]

    Boyer, Edmond

    mine workings, in which some inhabitants observed the dysfunctioning of gas cookers and boilers effects, the observed dysfunctioning of combustion appliances (boiler, gas cooker) due to CO2 polluted

  17. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions.

    E-Print Network [OSTI]

    Yang, Dong

    2008-01-01T23:59:59.000Z

    ??Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers,… (more)

  18. Kraft recovery boiler physical and chemical processes

    SciTech Connect (OSTI)

    Adams, T.N.; Frederick, W.J. (Adams (Terry N.), Tacoma, WA (USA); Oregon State Univ., Corvallis, OR (USA). Dept. of Chemical Engineering)

    1988-01-01T23:59:59.000Z

    The focus of this book is on the recent research into the physical and chemical processes occurring in and around a black liquor recovery boiler. Almost all of the detailed technical information in this book has previously appeared in the open literature. The purpose here is not to present research for the first time, but to present it in a context of the other processes occurring in recovery boilers. Topics covered include: general characteristics of recovery boilers; black liquor thermal and transport properties; black liquor droplet formation and combustion; recovery boiler char bed processes; flow and mixing in Kraft recovery boilers; entrainment and carryover in recovery furnaces; fume formation and dust chemistry; deposits and boiler plugging; and recovery boiler thermal performance. 257 refs., 102 figs., 38 tabs.

  19. Alternate Materials for Recovery Boiler Superheater Tubes

    SciTech Connect (OSTI)

    Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

    2009-01-01T23:59:59.000Z

    The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

  20. Method of prevention of deposits in the pipes of waste heat boilers

    SciTech Connect (OSTI)

    Gettert, H.; Kaempfer, K.

    1983-12-13T23:59:59.000Z

    A process is disclosed for preventing deposits in the pipes of waste heat boilers employed for cooling gases in the partial autothermal oxidation of fossil fuels to prepare hydrogen or synthesis gases, wherein the pipes are flushed, at the operating temperature, with hydrogen-containing gases which contain little or no H/sub 2/S.

  1. Colorado Natural Gas- Energy Efficiency Rebate Program

    Broader source: Energy.gov [DOE]

    Colorado Natural Gas offers the Excess is Out Program for residential and commercial customers in Colorado. Incentives are available for purchasing and installing energy efficient furnaces, boilers...

  2. Final technical report. In-situ FT-IR monitoring of a black liquor recovery boiler

    SciTech Connect (OSTI)

    James Markham; Joseph Cosgrove; David Marran; Jorge Neira; Chad Nelson; Peter Solomon

    1999-05-31T23:59:59.000Z

    This project developed and tested advanced Fourier transform infrared (FT-IR) instruments for process monitoring of black liquor recovery boilers. The state-of-the-art FT-IR instruments successfully operated in the harsh environment of a black liquor recovery boiler and provided a wealth of real-time process information. Concentrations of multiple gas species were simultaneously monitored in-situ across the combustion flow of the boiler and extractively at the stack. Sensitivity to changes of particulate fume and carryover levels in the process flow were also demonstrated. Boiler set-up and operation is a complex balance of conditions that influence the chemical and physical processes in the combustion flow. Operating parameters include black liquor flow rate, liquor temperature, nozzle pressure, primary air, secondary air, tertiary air, boiler excess oxygen and others. The in-process information provided by the FT-IR monitors can be used as a boiler control tool since species indicative of combustion efficiency (carbon monoxide, methane) and pollutant emissions (sulfur dioxide, hydrochloric acid and fume) were monitored in real-time and observed to fluctuate as operating conditions were varied. A high priority need of the U.S. industrial boiler market is improved measurement and control technology. The sensor technology demonstrated in this project is applicable to the need of industry.

  3. Apparatus and method for maintaining multi-component sample gas constituents in vapor phase during sample extraction and cooling

    DOE Patents [OSTI]

    Felix, Larry Gordon; Farthing, William Earl; Irvin, James Hodges; Snyder, Todd Robert

    2010-05-11T23:59:59.000Z

    A dilution apparatus for diluting a gas sample. The apparatus includes a sample gas conduit having a sample gas inlet end and a diluted sample gas outlet end, and a sample gas flow restricting orifice disposed proximate the sample gas inlet end connected with the sample gas conduit and providing fluid communication between the exterior and the interior of the sample gas conduit. A diluted sample gas conduit is provided within the sample gas conduit having a mixing end with a mixing space inlet opening disposed proximate the sample gas inlet end, thereby forming an annular space between the sample gas conduit and the diluted sample gas conduit. The mixing end of the diluted sample gas conduit is disposed at a distance from the sample gas flow restricting orifice. A dilution gas source connected with the sample gas inlet end of the sample gas conduit is provided for introducing a dilution gas into the annular space, and a filter is provided for filtering the sample gas. The apparatus is particularly suited for diluting heated sample gases containing one or more condensable components.

  4. Predictive control and thermal energy storage for optimizing a multi-energy district boiler

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    and used when demand is high, instead of engaging the gas-fuel oil boiler. Keywords: multi-energy district believe that by 2015 the supply of oil and natural gas will be unable to keep up with demand [1 of La Rochelle (France) adding to the plant a controlled thermal storage tank. This plant supplies

  5. Coal reburning for cyclone boiler NO sub x control demonstration

    SciTech Connect (OSTI)

    Not Available

    1992-01-01T23:59:59.000Z

    Babcock Wilcox engineering studies followed by pilot-scale testing has developed/confirmed the potential of utilizing gas, oil or coal reburning as a viable NO{sub x} reduction technology. To date, two US sponsored programs promote natural gas/oil as a reburning fuel because it was believed that gas/oil will provide significantly higher combustion efficiency than using coal at the reburn zone. Although B W has shown that gas/oil reburning will play a role in reducing NO{sub x} emissions from cyclone boilers, B W coal reburning research has also shown that coal as a reburning fuel performs nearly as well as gas/oil without deleterious effects on combustion efficiency. This means that boilers using reburning for NO, control can maintain 100% coal usage instead of switching to 20% gas/oil for reburning. As a result of the B W performed coal reburning research, the technology has advanced to the point which it is now ready for demonstration on a commercial scale.

  6. Fluidized bed boiler feed system

    DOE Patents [OSTI]

    Jones, Brian C. (Windsor, CT)

    1981-01-01T23:59:59.000Z

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  7. Boiler - tuning basics, part 1

    SciTech Connect (OSTI)

    Leopold, T. [ABB Inc. (United States)

    2009-03-15T23:59:59.000Z

    Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In part 1 of a two-part series, the author explores a mix of the theoretical and practical aspects of tuning boiler control. 5 figs.

  8. Determining boiler-water makeup

    SciTech Connect (OSTI)

    Beecher, J.; Herman, K. [Ashland Chemical Co., Boonton, NJ (United States). Drew Industrial Div.

    1995-10-01T23:59:59.000Z

    In boiler operations, it is desirable to determine blowdown--and, thus, the feedwater`s concentration cycles--because it enables operators to calculate the theoretical concentrations of iron, copper or dispersant in the system. These calculations are important for maintaining boiler cleanliness. In practice, however, it isn`t always feasible to determine blowdown. For example, if the steam, feedwater and blowdown flows are not measured in a system, or if the measurements are not accurate, the blowdown and feedwater concentration cycles cannot be accurately determined. Also, if demineralized makeup water with very-low silica concentrations is mixed with essentially silica-free condensate, the ratio of silica in the boiler water to the silica in the feedwater may not yield accurate values for the concentration cycle. This method for calculating concentration cycles is accurate to within 5%, when the accuracy of the parameters measured are within the following limits: steam flow (2%); phosphate, residual (5%); micro calcium (50%); micro iron (25%); and phosphate, feed (10%).

  9. Using Cool Roofs to Reduce Energy Use, Greenhouse Gas Emissions, and Urban Heat-island Effects: Findings from an India Experiment

    SciTech Connect (OSTI)

    Akbari, Hashem; Xu, Tengfang; Taha, Haider; Wray, Craig; Sathaye, Jayant; Garg, Vishal; Tetali, Surekha; Babu, M. Hari; Reddy, K. Niranjan

    2011-05-25T23:59:59.000Z

    Cool roofs, cool pavements, and urban vegetation reduce energy use in buildings, lower local air pollutant concentrations, and decrease greenhouse gas emissions from urban areas. This report summarizes the results of a detailed monitoring project in India and related simulations of meteorology and air quality in three developing countries. The field results quantified direct energy savings from installation of cool roofs on individual commercial buildings. The measured annual energy savings potential from roof-whitening of previously black roofs ranged from 20-22 kWh/m2 of roof area, corresponding to an air-conditioning energy use reduction of 14-26% in commercial buildings. The study estimated that typical annual savings of 13-14 kWh/m2 of roof area could be achieved by applying white coating to uncoated concrete roofs on commercial buildings in the Metropolitan Hyderabad region, corresponding to cooling energy savings of 10-19%. With the assumption of an annual increase of 100,000 square meters of new roof construction for the next 10 years in the Metropolitan Hyderabad region, the annual cooling energy savings due to whitening concrete roof would be 13-14 GWh of electricity in year ten alone, with cumulative 10-year cooling energy savings of 73-79 GWh for the region. The estimated savings for the entire country would be at least 10 times the savings in Hyderabad, i.e., more than 730-790 GWh. We estimated that annual direct CO2 reduction associated with reduced energy use would be 11-12 kg CO2/m2 of flat concrete roof area whitened, and the cumulative 10-year CO2 reduction would be approximately 0.60-0.65 million tons in India. With the price of electricity estimated at seven Rupees per kWh, the annual electricity savings on air-conditioning would be approximately 93-101 Rupees per m2 of roof. This would translate into annual national savings of approximately one billion Rupees in year ten, and cumulative 10-year savings of over five billion Rupees for cooling energy in India. Meteorological simulations in this study indicated that a reduction of 2C in air temperature in the Hyderabad area would be likely if a combination of increased surface albedo and vegetative cover are used as urban heat-island control strategies. In addition, air-temperature reductions on the order of 2.5-3.5C could be achieved if moderate and aggressive heat-island mitigation measures are adopted, respectively. A large-scale deployment of mitigation measures can bring additional indirect benefit to the urban area. For example, cooling outside air can improve the efficiency of cooling systems, reduce smog and greenhouse gas (GHG) emissions, and indirectly reduce pollution from power plants - all improving environmental health quality. This study has demonstrated the effectiveness of cool-roof technology as one of the urban heat-island control strategies for the Indian industrial and scientific communities and has provided an estimate of the national energy savings potential of cool roofs in India. These outcomes can be used for developing cool-roof building standards and related policies in India. Additional field studies, built upon the successes and lessons learned from this project, may be helpful to further confirm the scale of potential energy savings from the application of cooler roofs in various regions of India. In the future, a more rigorous meteorological simulation using urbanized (meso-urban) meteorological models should be conducted, which may produce a more accurate estimate of the air-temperature reductions for the entire urban area.

  10. Advanced, Low/Zero Emission Boiler Design and Operation

    SciTech Connect (OSTI)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30T23:59:59.000Z

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  11. Steam driven centrifugal pump for low cost boiler feed service

    SciTech Connect (OSTI)

    Not Available

    1982-11-01T23:59:59.000Z

    This article describes a steam driven centrifugal pump for boiler feed-water and other high pressure water applications, which was awarded Top Honors in the special pumps category of the 1982 Chemical processing Vaaler competition, because the simple design with turbine, pump and controls combined in an integral unit provides high operating efficiency and reliable performance with minimal maintenance. Single source responsibility for all components when the pump may have to be serviced is another advantage. These features meet the requirements for boiler feed pumps that are critical to maintaining a consistent steam supply in a process plant where downtime can be extremely expensive. The annual cost to operate the pump for 8000 hours is about $100,000, if electricity costs 5 cents/kwh. These pumps can be run for about $30,000 on steam, if natural gas costs $4.00/mcf. Cost savings are $70,000 annually.

  12. Boiler tube failures in municipal waste-to-energy plants

    SciTech Connect (OSTI)

    Krause, H.H.; Wright, I.G. [Battelle, Columbus, OH (United States)

    1996-01-01T23:59:59.000Z

    Waste-to-energy plants experienced increased boiler tube failures when the design changed from waste-heat boilers to radiant furnace waterwalls using superheat. Fireside attack by chlorine and sulfur compounds in refuse combustion products caused many forced outages in early European plants operating at high steam temperatures and pressures. Despite conservative steam conditions in the first US plants, failures occurred. As steam temperatures increased, corrosion problems multiplied. The problems have been alleviated by covering the waterwalls with either refractory or weld overlays of nickel-based alloys and using high nickel-chromium alloys for superheater tubes. Changes in furnace design to provide uniform combustion and avoid reducing conditions in the waterwall zone and to lower the gas temperature in the superheater also have helped minimize corrosion.

  13. Stress-Assisted Corrosion in Boiler Tubes

    SciTech Connect (OSTI)

    Preet M Singh; Steven J Pawel

    2006-05-27T23:59:59.000Z

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  14. Upgrade Boilers with Energy-Efficient Burners

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP steam tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  15. Best Practices: The Engineering Approach For Industrial Boilers

    E-Print Network [OSTI]

    Blake, N. R.

    , as well as plant profitability. Boiler Best Practices represent The Engineering Approach for Boilers-a way to examine mechanical, operational and chemical aspects of the systems (pretreatment through condensate) to ensure reliable boiler operations...

  16. Boiler System Efficiency Improves with Effective Water Treatment

    E-Print Network [OSTI]

    Bloom, D.

    Water treatment is an important aspect of boiler operation which can affect efficiency or result in damage if neglected. Without effective water treatment, scale can form on boiler tubes, reducing heat transfer, and causing a loss of boiler...

  17. Cool Links

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Cool Links Explore Science Explore Explore these Topics Activities Videos Cool Links Favorite Q&A invisible utility element Cool Links Los Alamos National Laboratory links Los...

  18. Emissions-critical charge cooling using an organic rankine cycle

    DOE Patents [OSTI]

    Ernst, Timothy C.; Nelson, Christopher R.

    2014-07-15T23:59:59.000Z

    The disclosure provides a system including a Rankine power cycle cooling subsystem providing emissions-critical charge cooling of an input charge flow. The system includes a boiler fluidly coupled to the input charge flow, an energy conversion device fluidly coupled to the boiler, a condenser fluidly coupled to the energy conversion device, a pump fluidly coupled to the condenser and the boiler, an adjuster that adjusts at least one parameter of the Rankine power cycle subsystem to change a temperature of the input charge exiting the boiler, and a sensor adapted to sense a temperature characteristic of the vaporized input charge. The system includes a controller that can determine a target temperature of the input charge sufficient to meet or exceed predetermined target emissions and cause the adjuster to adjust at least one parameter of the Rankine power cycle to achieve the predetermined target emissions.

  19. Biomass Boiler and Furnace Emissions and Safety Regulations in...

    Open Energy Info (EERE)

    Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Biomass Boiler and Furnace Emissions...

  20. Consider Installing High-Pressure Boilers with BackpressureTurbine...

    Broader source: Energy.gov (indexed) [DOE]

    High-Pressure Boilers with Backpressure Turbine-Generators Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators This tip sheet outlines the benefits of...

  1. Measure Guideline: Condensing Boilers - Control Strategies for Optimizing Performance and Comfort in Residential Applications

    SciTech Connect (OSTI)

    Arena, L.

    2013-05-01T23:59:59.000Z

    The combination of a gas-fired condensing boiler with baseboard convectors and an indirect water heater has become a common option for high-efficiency residential space heating in cold climates. While there are many condensing boilers available on the market with rated efficiencies in the low to mid 90% efficient range, it is imperative to understand that if the control systems are not properly configured, these heaters will perform no better than their non-condensing counterparts. Based on previous research efforts, it is apparent that these types of systems are typically not designed and installed to achieve maximum efficiency (Arena 2010). It was found that there is a significant lack of information for contractors on how to configure the control systems to optimize overall efficiency. For example, there is little advice on selecting the best settings for the boiler reset curve or how to measure and set flow rates in the system to ensure that the return temperatures are low enough to promote condensing. It has also been observed that recovery from setback can be extremely slow and, at times, not achieved. Recovery can be affected by the outdoor reset control, the differential setting on the boiler and over-sizing of the boiler itself. This guide is intended for designers and installers of hydronic heating systems interested in maximizing the overall system efficiency of condensing boilers when coupled with baseboard convectors. It is applicable to new and retrofit applications.

  2. A Methodology for Optimizing Boiler Operating Strategy

    E-Print Network [OSTI]

    Jones, K. C.

    1983-01-01T23:59:59.000Z

    Among the many ways by which an energy manager can conserve energy is the establishment of a strategy for operation of fired boilers. In particular, he can effect total fuel consumption by his decision on how much on-line boiler surplus is required...

  3. High-temperature gas-cooled reactor safety studies for the division of accident evaluation. Quarterly progress report, October 1-December 31, 1982

    SciTech Connect (OSTI)

    Ball, S.J.; Clapp, N.E. Jr.; Cleveland, J.C.; Conklin, J.C.; Harrington, R.M.; Lindemer, T.B.; Siman-Tov, I.

    1983-08-01T23:59:59.000Z

    Work continued on high-temperature gas-cooled reactor safety code development, including both the Fort St. Vrain and the 2240-MW(t) lead plant versions of the three-dimensional core code ORECA, the BLAST steam generator code, and a simplified core model code called SCORE. Oak Ridge National Laboratory participated in the Nuclear Regulatory Commission siting study for the lead plant with three other laboratories. Investigations continued to determine the status of fission-product source-term methodology applicable to postulated severe accidents.

  4. Integrated flue gas processing method

    SciTech Connect (OSTI)

    Bakke, E.; Willett, H.P.

    1982-12-21T23:59:59.000Z

    A system and process for flue gas processing to remove both gaseous contaminants such as sulfur dioxide and particulate matter such as flyash integrates spray scrubbing apparatus and wet electrostatic precipitation apparatus and provides for the advantageous extraction and utilization of heat present in the flue gas which is being processed. The integrated system and process utilizes a spray scrubbing tower into which the flue gas is introduced and into which aqueous alkali slurry is introduced as spray for sulfur dioxide removal therein. The flue gas leaves the tower moisture laden and enters a wet electrostatic precipitator which includes a heat exchanger where flyash and entrained droplets in the flue gas are removed by electrostatic precipitation and heat is removed from the flue gas. The cleaned flue gas exits from the precipitator and discharges into a stack. The heat removed from the flue gas finds use in the system or otherwise in the steam generation plant. The wet electrostatic precipitator of the integrated system and process includes a portion constructed as a cross flow heat exchanger with flue gas saturated with water vapor moving vertically upwards inside tubes arranged in a staggered pattern and ambient air being pulled horizontally across the outside of those tubes to cool the tube walls and thereby remove heat from the flue gas and cause condensation of water vapor on the inside wall surfaces. The condensate washes the electrostatically collected flyash particles down from the inside tube walls. The heat that is extracted from the saturated flue gas in the wet electrostatic precipitator heat exchanger may be utilized in several different ways, including: (1) for flue gas reheat after the wet electrostatic precipitator; (2) for preheating of combustion air to the steam generator boiler; and, (3) for heating of buildings.

  5. STOCHASTIC COOLING

    E-Print Network [OSTI]

    Bisognano, J.

    2010-01-01T23:59:59.000Z

    on Stochastic Cooling i n ICE, IEEE Transaction's in Nucl. SICE studies firmly establishing the stochastic cooling

  6. Demonstration of sorbent injection technology on a tangentially coal-fired utility boiler (Yorktown Limb Demonstration)

    SciTech Connect (OSTI)

    Clark, J.P.; Koucky, R.W.; Gogineni, M.R. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

    1995-06-01T23:59:59.000Z

    Limestone Injection Multistage Burner (LIMB) technology has been successfully demonstrated on a tangentially fired coal-burning utility boiler, Virginia Power`s 180 MWe Yorktown Unit No. 2. This document summarizes the activities conducted, and results achieved, under this EPA-sponsored demonstration program. LIMB combines furnace injection of a calcium-based sorbent for moderate reductions of sulfur dioxide with a low nitrogen oxide firing system for NO{sub x} emissions reduction. The process is attractive for retrofit of existing coal-burning utility boilers, since the capital equipment requirements and overall sulfur reduction costs per ton of SO{sub 2} removed are less than for most other options, such as wet flue gas desulfurization. Five sorbents were tested: commercial hydrated lime, with and without calcium lignosulfonate treatment, each from two suppliers, and finely pulverized limestone. The effects of LIMB operation on boiler, electrostatic precipitator (ESP), and ash handling system performance are also discussed. The most significant impact on boiler performance was the deposition rate of LIMB solids plus flyash on boiler convective surfaces during continuous operation, resulting in poorer boiler heat transfer performance and higher temperatures leaving the boiler. Continuous operation of the sootblowing system minimized this effect. The results of two ESP performance tests which were conducted during continuous LIMB operation are discussed and compared to results from similar testing conducted without LIMB operation. Ash conditioning and disposal during LIMB operation at Yorktown was significantly affected by the unreacted lime in the ash. These problems, as well as suggested precautions to avoid them, are discussed. Recommendations for LIMB commercialization, and an evaluation of the economics of the technology in comparison to a conventional flue gas desulfurization system, are discussed.

  7. Philadelphia Gas Works- Residential and Small Business Equipment Rebate Program

    Broader source: Energy.gov [DOE]

    Philadelphia Gas Works' (PGW) Residential Heating Equipment rebates are available to all PGW residential or small business customers installing high efficiency boilers and furnaces, and...

  8. Laclede Gas Company- Residential High Efficiency Heating Rebate Program

    Broader source: Energy.gov [DOE]

    Laclede Gas Company offers various rebates to residential customers for investing in energy efficient equipment and appliances. Residential customers can qualify for rebates on boilers, furnaces,...

  9. Columbia Gas of Virginia- Business Efficiency Rebate Program

    Broader source: Energy.gov [DOE]

    Columbia Gas of Virginia offers rebates to commercial customers for the purchase and installation of energy efficient equipment. Water heaters, furnaces, boilers and controls, laundromat clothes...

  10. Philadelphia Gas Works- Commercial and Industrial Equipment Rebate Program (Pennsylvania)

    Broader source: Energy.gov [DOE]

    Philadelphia Gas Works' (PGW) Commercial and Industrial Equipment rebates are available to all PGW commercial and industrial customers installing high efficiency boilers or eligible commercial food...

  11. FEMP Designated Product Assessment for Commercial Gas Water Heaters

    E-Print Network [OSTI]

    Lutz, Jim

    2012-01-01T23:59:59.000Z

    the CFR as being storage water heaters, instantaneous watersupply boilers. Storage water heater means a water heaterAppliance Gas storage water heaters Definition a water

  12. CFD Analysis of Core Bypass Flow and Crossflow in the Prismatic Very High Temperature Gas-cooled Nuclear Reactor

    E-Print Network [OSTI]

    Wang, Huhu 1985-

    2012-12-13T23:59:59.000Z

    if the large portion of the coolant flows into bypass gaps instead of coolant channels in which the cooling efficiency is much higher. A preliminary three dimensional steady-state CFD analysis was performed with commercial code STARCCM+ 6.04 to investigate...

  13. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    SciTech Connect (OSTI)

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31T23:59:59.000Z

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  14. Performance and evaluation of gas engine driven rooftop air conditioning equipment at the Willow Grove (PA) Naval Air Station. Interim report, 1992 cooling season

    SciTech Connect (OSTI)

    Armstrong, P.R.; Conover, D.R.

    1993-05-01T23:59:59.000Z

    In a field evaluation conducted for the US Department of Energy (DOE) Office of Federal Energy Management Program (FEMP), the Pacific Northwest Laboratory (PNL) examined the performance of a new US energy-related technology under the FEMP Test Bed Demonstration Program. The technology was a 15-ton natural gas engine driven roof top air conditioning unit. Two such units were installed on a naval retail building to provide space conditioning to the building. Under the Test Bed Demonstration Program, private and public sector interests are focused to support the installation and evaluation of new US technologies in the federal sector. Participating in this effort under a Cooperative Research and Development Agreement (CRADA) with DOE were the American Gas Cooling Center, Philadelphia Electric Company, Thermo King Corporation, and the US Naval Air Station at Willow Grove, Pennsylvania. Equipment operating and service data as well as building interior and exterior conditions were secured for the 1992 cooling season. Based on a computer assessment of the building using standard weather data, a comparison was made with the energy and operating costs associated with the previous space conditioning system. Based on performance during the 1992 cooling season and adjusted to a normal weather year, the technology will save the site $6,000/yr in purchased energy costs. An additional $9,000 in savings due to electricity demand ratchet charge reductions will also be realized. Detailed information on the technology, the installation, and the results of the technology test are provided to illustrate the advantages to the federal sector of using this technology. A history of the CRADA development process is also reported.

  15. Why the Accuracy of Analytical Instrumentation Affects Boiler Combustion Efficiency

    E-Print Network [OSTI]

    McFadden, R. W.

    1984-01-01T23:59:59.000Z

    carbon monoxide level. A testing firm can provide this instrumentation or it can be purchased. The size and type of combustor to be tested will usually dictate the buy or contract decision. Small to medium boilers will usually be the ones involved... fan's damper linkage, that is adjusted by the operator on a shift-by-shift basis, to a dedicated microcomputer that looks at the load, oxygen, carbon monoxide/ carbon dioxide and even the flue gas opacity. The selection of the type of trim...

  16. A new blowdown compensation scheme for boiler leak detection

    E-Print Network [OSTI]

    Marquez, Horacio J.

    considers the blowdown effect in industrial boiler operation. This adds to the efficiency of recent advancesA new blowdown compensation scheme for boiler leak detection A. M. Pertew ,1 X. Sun ,1 R. Kent in identification-based leak detection techniques of boiler steam- water systems. Keywords: Industrial Boilers, Tube

  17. Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ?? Thomas A. Henzinger1 Howard model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models that guarantee the safety of the boiler. 1 Introduction A description of an industrial steam boiler has been

  18. Resource recovery waste heat boiler upgrade

    SciTech Connect (OSTI)

    Kuten, P.; McClanahan, D.E. [Fluor Daniel, Inc., Houston, TX (United States); Gehring, P.R.; Toto, M.L. [SRRI, Springfield, MA (United States); Davis, J.J. [Deltak, Minon, MN (United States)

    1996-09-01T23:59:59.000Z

    The waste heat boilers installed in a 360 TPD waste to energy plant were identified as the bottle neck for an effort to increase plant capacity. These boilers were successfully modified to accommodate the increase of plant capacity to 408 TPD, improve steam cycle performance and reduce boiler tube failures. The project demonstrated how engineering and operation can work together to identify problems and develop solutions that satisfy engineering, operation, and financial objectives. Plant checking and testing, design review and specification development, installation and operation results are presented.

  19. Conversion of a black liquor recovery boiler to wood firing: A case history

    SciTech Connect (OSTI)

    Eleniewski, M.A. [Detroit Stoker Company, Monroe, MI (United States)

    1994-12-31T23:59:59.000Z

    In 1983 a large integrated pulp and paper mill in southeastern United States retired an older chemical recovery boiler when it was replaced by a newer and larger unit as part of a mill expansion. At that time the mill was generating steam and power using wood waste, natural gas and black liquor, a common fuel mix for pulp mills. The retirement of the recovery boiler presented an opportunity for the mill and corporate engineering to evaluate various mixes of fuels for the mill.

  20. Laser-induced breakdown spectroscopy at high temperatures in industrial boilers and furnaces.

    SciTech Connect (OSTI)

    Walsh, Peter M. (University of Alabama at Birmingham and Southern Research Institute, Birmingham, AL); Shaddix, Christopher R.; Sickafoose, Shane M.; Blevins, Linda Gail

    2003-02-01T23:59:59.000Z

    Laser-induced breakdown spectroscopy (LIBS) was applied (1) near the superheater of an electric power generation boiler burning biomass, coat, or both, (2) at the exit of a glass-melting furnace burning natural gas and oxygen, and (3) near the nose arches of two paper mill recovery boilers burning black liquor. Difficulties associated with the high temperatures and high particle loadings in these environments were surmounted by use of novel LIBS probes. Echelle and linear spectrometers coupled to intensified CCD cameras were used individually and sometimes simultaneously. Elements detected include Na, K, Ca, Mg, C, B, Si, Mn, Al, Fe, Rb, Cl, and Ti.

  1. Effect of bed pressure drop on performance of a CFB boiler

    SciTech Connect (OSTI)

    Hairui Yang; Hai Zhang; Shi Yang; Guangxi Yue; Jun Su; Zhiping Fu [Tsinghua University, Beijing (China). Department of Thermal Engineering

    2009-05-15T23:59:59.000Z

    The effect of bed pressure drop and bed inventory on the performances of a circulating fluidized bed (CFB) boiler was studied. By using the state specification design theory, the fluidization state of the gas-solids flow in the furnace of conventional CFB boilers was reconstructed to operate at a much lower bed pressure drop by reducing bed inventory and control bed quality. Through theoretical analysis, it was suggested that there would exist a theoretical optimal value of bed pressure drop, around which the boiler operation can achieve the maximal combustion efficiency and with significant reduction of the wear of the heating surface and fan energy consumption. The analysis was validated by field tests carried out in a 75 t/h CFB boiler. At full boiler load, when bed pressure drop was reduced from 7.3 to 3.2 kPa, the height of the dense zone in the lower furnace decreased, but the solid suspension density profile in the upper furnace and solid flow rate were barely influenced. Consequently, the average heat transfer coefficient in the furnace was kept nearly the same and the furnace temperature increment was less than 17{sup o}C. It was also found that the carbon content in the fly ash decreased first with decreasing bed pressure drop and then increased with further increasing bed pressure drop. The turning point with minimal carbon content was referred to as the point with optimal bed pressure drop. For this boiler, at the optimum point the bed pressure was around 5.7 kPa with the overall excess air ratio of 1.06. When the boiler was operated around this optimal point, not only the combustion efficiency was improved, but also fan energy consumption and wear of heating surface were reduced. 23 refs., 6 figs., 4 tabs.

  2. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    SciTech Connect (OSTI)

    Fabienne Chatel-Pelage

    2004-01-01T23:59:59.000Z

    This document reviews the work performed during the quarter October-December 2003. Task 1 (Site Preparation) had been completed in the previous reporting period. In this reporting period, one week of combustion parameters optimization has been performed in Task 2 (experimental test performance) of the project. Under full-oxy conditions (100% air replacement with O{sub 2}-enriched flue gas) in 1.5MW{sub th} coal-fired boiler, the following parameters have been varied and their impact on combustion characteristics measured: the recirculated flue gas flow rate has been varied from 80% to 95% of total flue gas flow, and the total oxygen flow rate into the primary air zone of the boiler has been set to levels ranging from 15% to 25% of the total oxygen consumption in the overall combustion. In current reporting period, significant progress has also been made in Task 3 (Techno-Economic Study) of the project: mass and energy balance calculations and cost assessment have been completed on plant capacity of 533MW{sub e} gross output while applying the methodology described in previous reporting periods. Air-fired PC Boiler and proposed Oxygen-fired PC Boiler have been assessed, both for retrofit application and new unit. The current work schedule is to review in more details the experimental data collected so far as well as the economics results obtained on the 533MWe cases, and to develop a work scope for the remainder of the project. Approximately one week of pilot testing is expected during the first quarter of 2004, including mercury emission measurement and heat transfer characterization. The project was on hold from mid-November through December 2003 due to non-availability of funds. Out of the {approx}$785k allocated DOE funds in this project, $497k have been spent to date ($480 reported so far), mainly in site preparation, test performance and economics assessment. In addition to DOE allocated funds, to date approximately $330k has been cost-shared by the participants, bringing the total project cost up to $827k ($810k reported so far) as on December 31st, 2003.

  3. Boiler scale prevention employing an organic chelant

    DOE Patents [OSTI]

    Wallace, Steven L. (Lake Jackson, TX); Griffin, Jr., Freddie (Missouri City, TX); Tvedt, Jr., Thorwald J. (Angleton, TX)

    1984-01-01T23:59:59.000Z

    An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

  4. Commonwealth Small Pellet Boiler Grant Program

    Broader source: Energy.gov [DOE]

    The Massachusetts Clean Energy Center (MassCEC) and the Department of Energy Resources (DOER) are offering the Commonwealth Small Pellet Boiler Pilot Grant Program to provide grants to residents...

  5. Condensing Heat Exchangers Optimize Steam Boilers

    E-Print Network [OSTI]

    Sullivan, B.; Sullivan, P. A.

    1983-01-01T23:59:59.000Z

    for Industrial Boilers" R. E. Thompson - R. J. Goldstick KVB, Inc., 18806 Skypark Blvd., Irvine, California 92714, pg. 12-4. (3) "Condensing Heat Exchangers Using Tenon R Covered Tubes", Ronald Hessen, Condensing Heat Exchanger Corp., Latham, New York...

  6. Practical Procedures for Auditing Industrial Boiler Plants

    E-Print Network [OSTI]

    O'Neil, J. P.

    1980-01-01T23:59:59.000Z

    Industrial boiler plants are an area of opportunity in virtually every industry to save energy and reduce costs by using relatively simple, inexpensive auditing procedures. An energy audit consists of inspection, measurement, analysis...

  7. Energy Conservation for Boiler Water Systems

    E-Print Network [OSTI]

    Beardsley, M. L.

    1981-01-01T23:59:59.000Z

    . This paper reviews methods to conserve energy in industrial boiler water systems. Both mechanical and chemical approaches for energy conservation are discussed. The important aspects of efficient combustion are covered as well as other mechanical factors...

  8. Clean Boiler Waterside Heat Transfer Surfaces

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. STOCHASTIC COOLING

    E-Print Network [OSTI]

    Bisognano, J.

    2010-01-01T23:59:59.000Z

    the stochastic cooling technique. This work directly led tol . . Physics and Techniques o f Stochastic Cooling, PhysicsCooling o f Momentum Spread by F i l t e r Techniques, CERN-

  10. Super Massive Star Clusters: From Superwinds to a Cooling Catastrophe and the Re-processing of the Injected Gas

    E-Print Network [OSTI]

    Silich, S; Muńoz-Tunón, C; Palous, J

    2006-01-01T23:59:59.000Z

    Different hydrodynamic regimes for the gaseous outflows generated by multiple supernovae explosions and stellar winds occurring within compact and massive star clusters are discussed. It is shown that there exists the threshold energy that separates clusters whose outflows evolve in the quasi-adiabatic or radiative regime from those within which catastrophic cooling and a positive feedback star-forming mode sets in. The role of the surrounding ISM and the observational appearance of the star cluster winds evolving in different hydrodynamic regimes are also discussed.

  11. Cooling arrangement for a tapered turbine blade

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-07-27T23:59:59.000Z

    A cooling arrangement (11) for a highly tapered gas turbine blade (10). The cooling arrangement (11) includes a pair of parallel triple-pass serpentine cooling circuits (80,82) formed in an inner radial portion (50) of the blade, and a respective pair of single radial channel cooling circuits (84,86) formed in an outer radial portion (52) of the blade (10), with each single radial channel receiving the cooling fluid discharged from a respective one of the triple-pass serpentine cooling circuit. The cooling arrangement advantageously provides a higher degree of cooling to the most highly stressed radially inner portion of the blade, while providing a lower degree of cooling to the less highly stressed radially outer portion of the blade. The cooling arrangement can be implemented with known casting techniques, thereby facilitating its use on highly tapered, highly twisted Row 4 industrial gas turbine blades that could not be cooled with prior art cooling arrangements.

  12. Using Cool Roofs to Reduce Energy Use, Greenhouse Gas Emissions, and Urban Heat-island Effects: Findings from an India Experiment

    E-Print Network [OSTI]

    Akbari, Hashem

    2011-01-01T23:59:59.000Z

    the demand for cooling energy, urban trees indirectly reducesurfaces and shade trees to reduce energy use and improvethe energy savings and GHG benefits of cool roofs and tree

  13. Evaluation of coal-derived liquids as boiler fuels. Volume 1. Comprehensive report. Final report

    SciTech Connect (OSTI)

    Not Available

    1985-09-01T23:59:59.000Z

    A combustion demonstration using six coal-derived liquid (CDL) fuels was conducted on a utility boiler located at the Plant Sweatt Electric Generating Station of Mississippi Power Company in Meridian, Mississippi. The test program was conducted in two phases which are distinguished by the level of the test effort. The first phase included the combustion tests of the two conventional fuels used at the station (natural gas and No. 6 fuel oil) and three coal-derived liquid fuels (Solvent Refined Coal-II full range distillate, H-Coal heavy distillate and H-Coal blended distillate). Boiler performance monitoring included measurements for fuel steam and flue gas flow, pressure, temperature, and heat absorption, resulting in a calculated combustion efficiency, boiler efficiency, and heat rate. Emissions measurements included oxygen, carbon dioxide, carbon monoxide, oxides of nitrogen, sulfur dioxide, sulfur trioxide, acid dewpoint, particulate mass, size distribution and morphology, chlorides, and opacity. In general, no adverse boiler performance effects were encountered with the combustion of the CDL fuels. The test program demonstrated the general suitability of CDL fuels for use in existing oil-fired utility boilers. No significant boiler tube surface modifications will be required. With the exception of NO/sub x/ emissions, the CDL fuels will be expected to have lower levels of stack emissions compared to a conventional No. 6 fuel oil. NO/sub x/ emissions will be controllable to EPA standards with the application of conventional combustion modification techniques. Volume 1, of a five-volume report, contains a comprehensive report of the entire test program. 43 figs., 19 tabs.

  14. Representative Source Terms and the Influence of Reactor Attributes on Functional Containment in Modular High-Temperature Gas-Cooled Reactors

    SciTech Connect (OSTI)

    D. A. Petti; Hans Gougar; Dick Hobbins; Pete Lowry

    2013-11-01T23:59:59.000Z

    Modular high-temperature gas-cooled reactors (MHTGRs) offer a high degree of passive safety. The low power density of the reactor and the high heat capacity of the graphite core result in slow transients that do not challenge the integrity of the robust TRISO fuel. Another benefit of this fuel form and the surrounding graphite is their superior ability to retain fission products under all anticipated normal and off-normal conditions, which limits reactor accident source terms to very low values. In this paper, we develop estimates of the source term for a generic MHTGR to illustrate the performance of the radionuclide barriers that comprise the MHTGR functional containment. We also examine the influence of initial fuel quality, fuel performance/failure, reactor outlet temperature, and retention outside of the reactor core on the resultant source term to the environment.

  15. Conceptual design study on very small long-life gas cooled fast reactor using metallic natural Uranium-Zr as fuel cycle input

    SciTech Connect (OSTI)

    Monado, Fiber, E-mail: fiber.monado@gmail.com [Nuclear Physics and Biophysics Research Group, Dept. of Physics, Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, Bandung, Indonesia and Dept. of Physics, Faculty of Mathematics and Natural Sciences, Sriwijaya University (Indonesia); Ariani, Menik [Dept. of Physics, Faculty of Mathematics and Natural Sciences, Sriwijaya University (Indonesia); Su'ud, Zaki; Waris, Abdul; Basar, Khairul; Permana, Sidik [Nuclear Physics and Biophysics Research Group, Dept. of Physics, Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, Bandung (Indonesia); Aziz, Ferhat [National Nuclear Energy Agency of Indonesia (BATAN) (Indonesia); Sekimoto, Hiroshi [CRINES, Tokyo Institute of Technology, O-okoyama, Meguro-ku, Tokyo 152-8550 (Japan)

    2014-02-12T23:59:59.000Z

    A conceptual design study of very small 350 MWth Gas-cooled Fast Reactors with Helium coolant has been performed. In this study Modified CANDLE burn-up scheme was implemented to create small and long life fast reactors with natural Uranium as fuel cycle input. Such system can utilize natural Uranium resources efficiently without the necessity of enrichment plant or reprocessing plant. The core with metallic fuel based was subdivided into 10 regions with the same volume. The fresh Natural Uranium is initially put in region-1, after one cycle of 10 years of burn-up it is shifted to region-2 and the each region-1 is filled by fresh Natural Uranium fuel. This concept is basically applied to all axial regions. The reactor discharge burn-up is 31.8% HM. From the neutronic point of view, this design is in compliance with good performance.

  16. Turbomachine rotor with improved cooling

    DOE Patents [OSTI]

    Hultgren, Kent Goran (Winter Park, FL); McLaurin, Leroy Dixon (Winter Springs, FL); Bertsch, Oran Leroy (Titusville, FL); Lowe, Perry Eugene (Oviedo, FL)

    1998-01-01T23:59:59.000Z

    A gas turbine rotor has an essentially closed loop cooling air scheme in which cooling air drawn from the compressor discharge air that is supplied to the combustion chamber is further compressed, cooled, and then directed to the aft end of the turbine rotor. Downstream seal rings attached to the downstream face of each rotor disc direct the cooling air over the downstream disc face, thereby cooling it, and then to cooling air passages formed in the rotating blades. Upstream seal rings attached to the upstream face of each disc direct the heated cooling air away from the blade root while keeping the disc thermally isolated from the heated cooling air. From each upstream seal ring, the heated cooling air flows through passages in the upstream discs and is then combined and returned to the combustion chamber from which it was drawn.

  17. Turbomachine rotor with improved cooling

    DOE Patents [OSTI]

    Hultgren, K.G.; McLaurin, L.D.; Bertsch, O.L.; Lowe, P.E.

    1998-05-26T23:59:59.000Z

    A gas turbine rotor has an essentially closed loop cooling air scheme in which cooling air drawn from the compressor discharge air that is supplied to the combustion chamber is further compressed, cooled, and then directed to the aft end of the turbine rotor. Downstream seal rings attached to the downstream face of each rotor disc direct the cooling air over the downstream disc face, thereby cooling it, and then to cooling air passages formed in the rotating blades. Upstream seal rings attached to the upstream face of each disc direct the heated cooling air away from the blade root while keeping the disc thermally isolated from the heated cooling air. From each upstream seal ring, the heated cooling air flows through passages in the upstream discs and is then combined and returned to the combustion chamber from which it was drawn. 5 figs.

  18. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30T23:59:59.000Z

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

  19. Results of heat tests of the TGE-435 main boiler in the PGU-190/220 combined-cycle plant of the Tyumen' TETs-2 cogeneration plant

    SciTech Connect (OSTI)

    A.V. Kurochkin; A.L. Kovalenko; V.G. Kozlov; A.I. Krivobok [Engineering Center of the Ural Power Industry (Russian Federation)

    2007-01-15T23:59:59.000Z

    Special features of operation of a boiler operating as a combined-cycle plant and having its own furnace and burner unit are descried. The flow of flue gases on the boiler is increased due to feeding of exhaust gases of the GTU into the furnace, which intensifies the convective heat exchange. In addition, it is not necessary to preheat air in the convective heating surfaces (the boiler has no air preheater). The convective heating surfaces of the boiler are used for heating the feed water, thus replacing the regeneration extractions of the steam turbine (HPP are absent in the circuit) and partially replacing the preheating of condensate (the LPP in the circuit of the unit are combined with preheaters of delivery water). Regeneration of the steam turbine is primarily used for the district cogeneration heating purposes. The furnace and burner unit of the exhaust-heat boiler (which is a new engineering solution for the given project) ensures utilization of not only the heat of the exhaust gases of the GTU but also of their excess volume, because the latter contains up to 15% oxygen that oxidizes the combustion process in the boiler. Thus, the gas temperature at the inlet to the boiler amounts to 580{sup o}C at an excess air factor a = 3.50; at the outlet these parameters are utilized to T{sub out} = 139{sup o}C and a{sub out} = 1.17. The proportions of the GTU/boiler loads that can actually be organized at the generating unit (and have been checked by testing) are presented and the proportions of loads recommended for the most efficient operation of the boiler are determined. The performance characteristics of the boiler are presented for various proportions of GTU/boiler loads. The operating conditions of the superheater and of the convective trailing heating surfaces are presented as well as the ecological parameters of the generating unit.

  20. A STUDY OF AGGREGATION BIAS IN ESTIMATING THE MARKET FOR HOME HEATING AND COOLING EQUIPMENT

    E-Print Network [OSTI]

    Wood, D.J.

    2010-01-01T23:59:59.000Z

    models: aggregated by SMSA market share central cooling all gas space heat all oilmodels: aggregated by regions market share central cooling all gas space heat all oil

  1. Design and Transient Analysis of Passive Safety Cooling Systems for Advanced Nuclear Reactors

    E-Print Network [OSTI]

    Galvez, Cristhian

    2011-01-01T23:59:59.000Z

    systems for the Gas Cooled Fast Reactor (GCFR) includes theThey are 1) gas cooled fast reactors (GFR), 2) very high

  2. Dynamic simulation of a circulating fluidized bed boiler of low circulating ratio with wide particle size distributions

    SciTech Connect (OSTI)

    Lu Huilin; Yang Lidan; Bie Rushan; Zhao Guangbo

    1999-07-01T23:59:59.000Z

    A steady state model of a coal fired CFB boiler considering the hydrodynamics, heat transfer and combustion is presented. This model predicts the flue gas temperature, the chemical gas species (O{sub 2}, H{sub 2}O, CO, CO{sub 2} and SO{sub 2}) and char concentration distributions in both the axial and radial location along the furnace including the bottom and upper portion. The model was validated against experimental data generated in a 35 t/h commercial CFB boiler with low circulating ratio.

  3. Regeneratively cooled coal combustor/gasifier with integral dry ash removal

    DOE Patents [OSTI]

    Beaufrere, Albert H. (Huntington, NY)

    1983-10-04T23:59:59.000Z

    A coal combustor/gasifier is disclosed which produces a low or medium combustion gas for further combustion in modified oil or gas fired furnaces or boilers. Two concentric shells define a combustion volume within the inner shell and a plenum between them through which combustion air flows to provide regenerative cooling of the inner shell for dry ash operation. A fuel flow and a combustion air flow having opposed swirls are mixed and burned in a mixing-combustion portion of the combustion volume and the ash laden combustion products flow with a residual swirl into an ash separation region. The ash is cooled below the fusion temperature and is moved to the wall by centrifugal force where it is entrained in the cool wall boundary layer. The boundary layer is stabilized against ash re-entrainment as it is moved to an ash removal annulus by a flow of air from the plenum through slots in the inner shell, and by suction on an ash removal skimmer slot.

  4. Passive containment cooling system

    DOE Patents [OSTI]

    Billig, Paul F. (San Jose, CA); Cooke, Franklin E. (San Jose, CA); Fitch, James R. (San Jose, CA)

    1994-01-01T23:59:59.000Z

    A passive containment cooling system includes a containment vessel surrounding a reactor pressure vessel and defining a drywell therein containing a non-condensable gas. An enclosed wetwell pool is disposed inside the containment vessel, and a gravity driven cooling system (GDCS) pool is disposed above the wetwell pool in the containment vessel and is vented to the drywell. An isolation pool is disposed above the GDCS pool and includes an isolation condenser therein. The condenser has an inlet line disposed in flow communication with the drywell for receiving the non-condensable gas along with any steam released therein following a loss-of-coolant accident (LOCA). The condenser also has an outlet line disposed in flow communication with the drywell for returning to the drywell both liquid condensate produced upon cooling of the steam and the non-condensable gas for reducing pressure within the containment vessel following the LOCA.

  5. Passive containment cooling system

    DOE Patents [OSTI]

    Billig, P.F.; Cooke, F.E.; Fitch, J.R.

    1994-01-25T23:59:59.000Z

    A passive containment cooling system includes a containment vessel surrounding a reactor pressure vessel and defining a drywell therein containing a non-condensable gas. An enclosed wetwell pool is disposed inside the containment vessel, and a gravity driven cooling system (GDCS) pool is disposed above the wetwell pool in the containment vessel and is vented to the drywell. An isolation pool is disposed above the GDCS pool and includes an isolation condenser therein. The condenser has an inlet line disposed in flow communication with the drywell for receiving the non-condensable gas along with any steam released therein following a loss-of-coolant accident (LOCA). The condenser also has an outlet line disposed in flow communication with the drywell for returning to the drywell both liquid condensate produced upon cooling of the steam and the non-condensable gas for reducing pressure within the containment vessel following the LOCA. 1 figure.

  6. Model of penetration of coal boilers and cogeneration in the paper industry

    SciTech Connect (OSTI)

    Reister, D.B.

    1982-01-01T23:59:59.000Z

    A model has been developed to forecast the penetration of coal boilers and cogeneration of electricity in the paper industry. Given the demand for energy services (process steam and electricity) by the paper industry, the Penetration Model forecasts the demand for purchased fuel and electricity. The model splits the demand for energy service between energy carriers (coal, fuel oil/natural gas, bark, and spent liquor) on the basis of the installed capacity of 16 types of boilers (combinations of four types of energy carriers and four types of throttle conditions). Investment in new boilers is allocated by an empirical distribution function among the 16 types of boilers on the basis of life cycle cost. In the short run (5 years), the Penetration Model has a small price response. The model has a large price response in the long run (30 years). For constant fuel prices, the model forecasts a 19-percent share for coal and a 65-percent share for residual oil in the year 2000. If the real price of oil and gas doubles by the year 2000, the model forecasts a 68-percent share for coal and a 26-percent share for residual oil.

  7. Boiler MACT Technical Assistance (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-03-01T23:59:59.000Z

    Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

  8. Simulation of Combustion and Thermal Flow in an Industrial Boiler

    E-Print Network [OSTI]

    Saripalli, R.; Wang, T.; Day, B.

    2005-01-01T23:59:59.000Z

    Industrial boilers that produce steam or electric power represent a crucial facility for overall plant operations. To make the boiler more efficient, less emission (cleaner) and less prone to tube rupture problems, it is important to understand...

  9. Modern Boiler Control and Why Digital Systems are Better

    E-Print Network [OSTI]

    Hughart, C. L.

    1983-01-01T23:59:59.000Z

    Steam generation in petrochemical plants and refineries is in a state of change. Expensive fuels have resulted in greater use of waste heat recovery boilers and other energy conservation measures. As a result, many conventional boilers have been...

  10. Improved water-cooled cyclone constructions in CFBs

    SciTech Connect (OSTI)

    Alliston, M.G.; Luomaharju, T.; Kokko, A.

    1999-07-01T23:59:59.000Z

    The construction of CFB boilers has advanced in comparison with early designs. One improvement has been the use of water or steam cooled cyclones, which allows the use of thin refractories and minimizes maintenance needs. Cooled cyclones are also tolerant of wide load variations when the main fuel is biologically based, and coal or some other fuel is used as a back-up. With uncooled cyclones, load changes with high volatile fuels can mean significant temperature transients in the refractory, due to post-combustion phenomena in the cyclone. Kvaerner's development of water-cooled cyclones for CFBs began in the early 1980s. The first boiler with this design was delivered in 1985 in Sweden. Since then, Kvaerner Pulping has delivered over twenty units with cooled cyclones, in capacity ranging from small units up to 400 MW{sub th}. Among these units, Kvaerner has developed unconventional solutions for CFBs, in order to simplify the constructions and to increase the reliability for different applications. The first of them was CYMIC{reg{underscore}sign}, which has its water-cooled cyclone built inside the boiler furnace. There are two commercial CYMIC boilers in operation and one in project stages. The largest CYMIC in operation is a 185 MW{sub th} industrial boiler burning various fuels. For even larger scale units Kvaerner developed the Integrated Cylindrical Cyclone and Loopseal (ICCL) assembly. One of these installations is in operation in USA, having steaming capacity of over 500 t/h. The design bases of these new solutions are quite different in comparison with conventional cyclones. Therefore, an important part of the development has been cold model testing and mathematical modeling of the cyclones. This paper reviews the state-of-the-art in water-cooled cyclone construction. The new solutions, their full-scale experience, and a comparison of the actual experience with the preliminary modeling work are introduced.

  11. Black liquor combustion validated recovery boiler modeling, five-year report

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1996-08-01T23:59:59.000Z

    The objective of this project was to develop a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The project originated in October 1990 and was scheduled to run for four years. At that time, there was considerable emphasis on developing accurate predictions of the physical carryover of macroscopic particles of partially burnt black liquor and smelt droplets out of the furnace, since this was seen as the main cause of boiler plugging. This placed a major emphasis on gas flow patterns within the furnace and on the mass loss rates and swelling and shrinking rates of burning black liquor drops. As work proceeded on developing the recovery boiler furnace model, it became apparent that some recovery boilers encounter serious plugging problems even when physical carryover was minimal. After the original four-year period was completed, the project was extended to address this issue. The objective of the extended project was to improve the utility of the models by including the black liquor chemistry relevant to air emissions predictions and aerosol formation, and by developing the knowledge base and computational tools to relate furnace model outputs to fouling and plugging of the convective sections of the boilers. The work done to date includes CFD model development and validation, acquisition of information on black liquor combustion fundamentals and development of improved burning models, char bed model development, and model application and simplification.

  12. Efficiency Maine Business Programs (Unitil Gas)- Commercial Energy Efficiency Programs (Maine)

    Broader source: Energy.gov [DOE]

    Efficiency Maine offers natural gas efficiency rebates to Unitil customers. Equipment eligible for rebates includes boilers, furnaces, ECM units, unit heaters and food service equipment. Rebates...

  13. Cheyenne Light, Fuel and Power (Gas)- Commercial and Industrial Efficiency Rebate Program (Wyoming)

    Broader source: Energy.gov [DOE]

    Cheyenne Light, Fuel and Power (CLFP) offers incentives to commercial and industrial gas customers who install energy efficient equipment in existing buildings. Incentives are available for boilers...

  14. Direct contact, binary fluid geothermal boiler

    DOE Patents [OSTI]

    Rapier, Pascal M. (Richmond, CA)

    1982-01-01T23:59:59.000Z

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  15. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Kevin Davis; Martin Denison; Connie Senior; Hong-Shig Shim; Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker

    2005-06-30T23:59:59.000Z

    This is the twentieth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NO{sub x} control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At the beginning of this quarter, the corrosion probes were removed from Gavin Station. Data analysis and preparation of the final report continued this quarter. This quarterly report includes further results from the BYU catalyst characterization lab and the in-situ FTIR lab, and includes the first results from tests run on samples cut from the commercial plate catalysts. The SCR slipstream reactor at Plant Gadsden was removed from the plant, where the total exposure time on flue gas was 350 hours. A computational framework for SCR deactivation was added to the SCR model.

  16. Performance and evaluation of gas-engine-driven split-system cooling equipment at the Willow Grove Naval Air Station

    SciTech Connect (OSTI)

    Armstrong, P.R.; Schmelzer, J.R.

    1997-01-01T23:59:59.000Z

    DOE`s Federal Energy Management Program supports efforts to reduce energy use and associated expenditures within the federal sector; one such effort, the New Technology Demonstration Program (NTDP)(formerly the Test Bed Demonstration program), seeks to evaluate new energy saving US technologies and secure their more timely adoption by the federal government. This report describes the field evaluation conducted to examine the performance of a 15-ton natural-gas-engine- driven, split-system, air-conditioning unit. The unit was installed at a multiple-use building at Willow Grove Naval Air Station, a regular and reserve training facility north of Philadelphia, and its performance was monitored under the NTDP.

  17. Heat-activated cooling devices: A guidebook for general audiences

    SciTech Connect (OSTI)

    Wiltsee, G.

    1994-02-01T23:59:59.000Z

    Heat-activated cooling is refrigeration or air conditioning driven by heat instead of electricity. A mill or processing facility can us its waste fuel to air condition its offices or plant; using waste fuel in this way can save money. The four basic types of heat-activated cooling systems available today are absorption cycle, desiccant system, steam jet ejector, and steam turbine drive. Each is discussed, along with cool storage and biomass boilers. Steps in determining the feasibility of heat-activated cooling are discussed, as are biomass conversion, system cost and integration, permits, and contractor selection. Case studies are given.

  18. FAQs Manhattanville Campus Central Energy Plant Boiler Stacks

    E-Print Network [OSTI]

    Kim, Philip

    FAQs Manhattanville Campus Central Energy Plant Boiler Stacks Installation Frequently Asked Questions What is happening? Columbia University is installing two (2) boiler stacks on top of the Jerome L, a below-grade facility which will consist four (4) 45,000 lbs/hr steam boilers and related equipment

  19. Waterside Stress Assisted Corrosion (SAC) of Boiler Tubes

    E-Print Network [OSTI]

    Das, Suman

    Waterside Stress Assisted Corrosion (SAC) of Boiler Tubes School of Materials Science Boiler Areas Susceptible to SAC · Generally SAC initiates near weld joints on cold side of tubes · SAC cracks are difficult to detect inaccessibility · Failures Detected at Various Locations in Boilers

  20. 1 | P a g e Boiler Gold Rush

    E-Print Network [OSTI]

    Ginzel, Matthew

    1 | P a g e Boiler Gold Rush VISION STATEMENT The vision of BGR is twofold: first, help all new by participating in the premiere orientation program in the nation, Boiler Gold Rush. Second, enhance upper leaders for the betterment of the university. PROGRAM GOALS Boiler Gold Rush will provide the following

  1. Nanotube Boiler 1 Abstract--Controlled copper evaporation at attogram

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Nanotube Boiler 1 Abstract-- Controlled copper evaporation at attogram level from individual carbon nanotube (CNT) vessels, which we call nanotube boilers, is investigated experimentally, and ionization in these CNT boilers, which can serve as sources for mass transport and deposition in nanofluidic

  2. Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator

    E-Print Network [OSTI]

    Demirel, Melik C.

    Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

  3. Density-Enthalpy Phase Diagram 0D Boiler Simulation

    E-Print Network [OSTI]

    Vuik, Kees

    Diagram 0D Boiler Simulation Finite Element Method Further Research Mass and Heat balances V d dt = i - eDensity-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Finite Transitions #12;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research

  4. Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;?? Thomas A. Henzinger 1 Howard model a steam­boiler control system using hybrid au­ tomata. We provide two abstracted linear models constraints that guarantee the safety of the boiler. 1 Introduction A description of an industrial steam

  5. Steam boiler control speci cation problem: A TLA solution

    E-Print Network [OSTI]

    Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi- cal state of the steam boiler and the model maintained by the controller and discuss

  6. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ă?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification.In this paper an object-oriented algebraic solution of the steam-boiler specification problem is presented computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

  7. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ă?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky, Poland Abstract. In this paper an object-oriented algebraic solution of the steam-boiler specification Introduction The steam-boiler control specification problem has been proposed as a challenge for different

  8. Streams of Steam The Steam Boiler Specification Case Study

    E-Print Network [OSTI]

    Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

  9. Steam boiler control specification problem: A TLA solution

    E-Print Network [OSTI]

    Merz, Stephan

    Steam boiler control specification problem: A TLA solution Frank Le�ke and Stephan Merz Institut f of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi­ cal state of the steam boiler and the model maintained by the controller and discuss

  10. TA-2 Water Boiler Reactor Decommissioning Project

    SciTech Connect (OSTI)

    Durbin, M.E. (ed.); Montoya, G.M.

    1991-06-01T23:59:59.000Z

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

  11. Circulating Fluidized Bed Combustion Boiler Project

    E-Print Network [OSTI]

    Farbstein, S. B.; Moreland, T.

    1984-01-01T23:59:59.000Z

    or turndown so we delayed consideration of installation of a FBC boil r. CIRCULATING FBC In early 1980 we became aware of the work by the Ahlstrom Company of Helsinki, Finland in the development of the circulating FBC boiler design. The PYROFLOW... layer is a lightweight insulating refractory. In 1979, Ahlstrom started up a 45,000 pound per hour PYROFLOW unIt at Pihlava, Finland. In 1981, 200,000 pound per hour boiler was started up 1 Kauttua, Finland as le b se load steam supply for paper...

  12. Conceptual Design of Oxygen-Based PC Boiler

    SciTech Connect (OSTI)

    Andrew Seltzer; Zhen Fan

    2005-09-01T23:59:59.000Z

    Coal is presently the world's primary fuel for generating electrical power and, being more abundant and less expensive than oil or natural gas, is expected to continue its dominance into the future. Coal, however, is more carbon intensive than natural gas and oil and consequently coal-fired power plants are large point source emitters of carbon dioxide (CO{sub 2}). Since CO{sub 2} is a greenhouse gas, which may have an adverse impact on the world's climate/weather patterns, studies have been conducted to determine the feasibility and economic impact of capturing power plant CO{sub 2} emissions for pipeline transport to a sequestration/storage site. The stack gas that exhausts from a modern coal-fired power plant typically contains about 15% CO{sub 2} on a dry volume basis. Although there are numerous processes available for removing CO{sub 2} from gas streams, gas scrubbing with amine solvent is best suited for this application because of the large gas volumes and low CO{sub 2} concentrations involved. Unfortunately the energy required to regenerate the solvent for continued use as a capturing agent is large and imposes a severe energy penalty on the plant. In addition this ''back end'' or post combustion cleanup requires the addition of large vessels, which, in retrofit applications, are difficult to accommodate. As an alternative to post combustion scrubbing, Foster Wheeler (FW) has proposed that the combustion process be accomplished with oxygen rather than air. With all air nitrogen eliminated, a CO{sub 2}-water vapor rich flue gas will be generated. After condensation of the water vapor, a portion of the flue gas will be recirculated back to the boiler to control the combustion temperature and the balance of the CO{sub 2} will be processed for pipeline transport. This proposed oxygen-carbon dioxide (O{sub 2}/CO{sub 2}) combustion process eliminates the need for CO{sub 2} removal/separation and reduces the cost of supplying a CO{sub 2} rich stream for sequestration. FW has developed a conceptual design of an O{sub 2} fired boiler to determine overall plant performance and economics. Five subtasks were conducted: (1) a literature review, (2) a system design and analysis, (3) a low NOx burner design and analysis, (4) a furnace and heat recovery area design analysis, and (5) an economic analysis. The objective of the literature search is to locate any data/information relevant to the Oxygen-Based PC Boiler conceptual design. The objective of the system design and analysis task is to optimize the PC boiler plant by maximizing system efficiency within practical considerations. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 MW plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.6% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 65% of the air-fired reference case. The objective of the low NOx burner design and analysis task is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent CFD computer program. Four burner designs were developed: (1) with no OFG and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was made of a single wall-fired burner and horizontal portion of the furnace from the wall to the center. Without primary gas sw

  13. Solar heating, cooling, and domestic hot water system installed at Kaw Valley State Bank and Trust Company, Topeka, Kansas. Final report

    SciTech Connect (OSTI)

    None

    1980-11-01T23:59:59.000Z

    The building has approximately 5600 square feet of conditioned space. Solar energy is used for space heating, space cooling, and preheating domestic hot water (DHW). The solar energy system has an array of evacuated tube-type collectors with an area of 1068 square feet. A 50/50 solution of ethylene glycol and water is the transfer medium that delivers solar energy to a tube-in-shell heat exchanger that in turn delivers solar-heated water to a 1100 gallon pressurized hot water storage tank. When solar energy is insufficient to satisfy the space heating and/or cooling demand, a natural gas-fired boiler provides auxiliary energy to the fan coil loops and/or the absorption chillers. Extracts from the site files, specification references, drawings, and installation, operation and maintenance instructions are included.

  14. Weldability and weld performance of a special grade Hastelloy-X modified for high-temperature gas-cooled reactors

    SciTech Connect (OSTI)

    Shimizu, S.; Mutoh, Y.

    1984-07-01T23:59:59.000Z

    The characteristics of weld defects in the electron beam (EB) welding and the tungsten inert gas (TIG) arc welding for Hastelloy-XR, a modified version of Hastelloy-X, are clarified through the bead-on-plate test and the Trans-Varestraint test. Based on the results, weldabilities on EB and TIG weldings for Hastelloy-XR are discussed and found to be almost the same as Hastelloy-X. The creep rupture behaviors of the welded joints are evaluated by employing data on creep properties of the base and the weld metals. According to the evaluation, the creep rupture strength of the EB-welded joint may be superior to that of the TIG-welded joint. The corrosion test in helium containing certain impurities is conducted for the weld metals. There is no significant difference of such corrosion characteristics as weight gain, internal oxidation, depleted zone, and so on between the base and the weld metals. Those are superior to Hastelloy-X.

  15. The Reality and Future Scenarios of Commercial Building Energy Consumption in China

    E-Print Network [OSTI]

    Zhou, Nan

    2008-01-01T23:59:59.000Z

    Geothermal Heat Pump Room AC Heat Pump Stove Electric Heater Small Cogen Gas Boiler Boiler District Heating Fig.4 Space Cooling

  16. Parametric Study of Turbine Blade Internal Cooling and Film Cooling

    E-Print Network [OSTI]

    Rallabandi, Akhilesh P.

    2010-10-12T23:59:59.000Z

    is used to remove heat from the hot turbine blade. This air flows through passages in the hollow blade (internal cooling), and is also ejected onto the surface of the blade to form an insulating film (film cooling). Modern land-based gas turbine engines...

  17. Best Management Practice #8: Steam Boiler Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  18. Digital radiographic systems detect boiler tube cracks

    SciTech Connect (OSTI)

    Walker, S. [EPRI, Charlotte, NC (United States)

    2008-06-15T23:59:59.000Z

    Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

  19. The feasibility study of small long-life gas cooled fast reactor with mixed natural Uranium/Thorium as fuel cycle input

    SciTech Connect (OSTI)

    Ariani, Menik; Su'ud, Zaki; Waris, Abdul; Khairurrijal,; Monado, Fiber; Sekimoto, Hiroshi [Department of Physics Bandung Institute of Technology Jl. Ganesha 10, Bandung 40134, Physics Department, Sriwijaya University, Kampus Indralaya, Ogan Ilir, Sumatera Selatan (Indonesia); Department of Physics Bandung Institute of Technology Jl. Ganesha 10, Bandung 40134 (Indonesia); Department of Physics Bandung Institute of Technology Jl. Ganesha 10, Bandung 40134, Physics Department, Sriwijaya University, Kampus Indralaya, Ogan Ilir, Sumatera Selatan (Indonesia); Reserach of Laboratory for Nuclear Reactors, Tokyo Institute of Technology O-okayama, Meguro-ku, Tokyo 152 (Japan)

    2012-06-06T23:59:59.000Z

    A conceptual design study of Gas Cooled Fast Reactors with Modified CANDLE burn-up scheme has been performed. In this study, design GCFR with Helium coolant which can be continuously operated by supplying mixed Natural Uranium/Thorium without fuel enrichment plant or fuel reprocessing plant. The active reactor cores are divided into two region, Thorium fuel region and Uranium fuel region. Each fuel core regions are subdivided into ten parts (region-1 until region-10) with the same volume in the axial direction. The fresh Natural Uranium and Thorium is initially put in region-1, after one cycle of 10 years of burn-up it is shifted to region-2 and the each region-1 is filled by fresh natural Uranium/Thorium fuel. This concept is basically applied to all regions in both cores area, i.e. shifted the core of i{sup th} region into i+1 region after the end of 10 years burn-up cycle. For the next cycles, we will add only Natural Uranium and Thorium on each region-1. The calculation results show the reactivity reached by mixed Natural Uranium/Thorium with volume ratio is 4.7:1. This reactor can results power thermal 550 MWth. After reactor start-up the operation, furthermore reactor only needs Natural Uranium/Thorium supply for continue operation along 100 years.

  20. Boiler and steam generator corrosion. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-11-01T23:59:59.000Z

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers and nuclear powered steam generators. Corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Water treatment, chemical cleaning, and descaling methods are considered. Although emphasis is placed on large-scale power generation systems, residential and commercial heating systems are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  1. Boiler and steam generator corrosion. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-01-01T23:59:59.000Z

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers and nuclear powered steam generators. Corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Water treatment, chemical cleaning, and descaling methods are considered. Although emphasis is placed on large-scale power generation systems, residential and commercial heating systems are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  2. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-11-01T23:59:59.000Z

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  3. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 4 (Appendix IV)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 4 contains the following appendix sections: Radiative heat transfer properties for black liquor combustion -- Facilities and techniques and Spectral absorbance and emittance data; and Radiate heat transfer determination of the optical constants of ash samples from kraft recovery boilers -- Calculation procedure; Computation program; Density determination; Particle diameter determination; Optical constant data; and Uncertainty analysis.

  4. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    SciTech Connect (OSTI)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01T23:59:59.000Z

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  5. National Industrial Energy Technology Conference, New Orleans, LA, May 11-12, 2005 1 Quantifying Savings From Improved Boiler Operation

    E-Print Network [OSTI]

    Kissock, Kelly

    energy savings from switching to modulation control mode and reducing excess air in natural gas firedNational Industrial Energy Technology Conference, New Orleans, LA, May 11-12, 2005 1 Quantifying/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify

  6. Dover Textiles - A Case History on Retrofitting Factories with a Boiler System Fueled on Coal, Wood and Waste

    E-Print Network [OSTI]

    Pincelli, R. D.

    1981-01-01T23:59:59.000Z

    The shortage of affordable gas and oil boiler fuels and the recent Iran/Iraq war underscores the urgent need for the American industrial system to convert to domestically controlled fuels and particularly coal, wood, and waste. More talk than action...

  7. Desiccant Cooling Systems - A Review

    E-Print Network [OSTI]

    Kettleborough, C. F.; Ullah, M. R.; Waugaman, D. G.

    1986-01-01T23:59:59.000Z

    Desiccant cooling systems have been investigated extensively during the past decade as alternatives to electrically driven vapor compression systems because regeneration temperatures of the desiccant - about 160°F, can be achieved using natural gas...

  8. E-Print Network 3.0 - autonomous liquid metal-cooled Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Collection: Engineering 12 HIGH EFFICIENCY GENERATION OF HYDROGEN FUELS Summary: , Heavy metal-cooled, Gas-cooled, Molten salt-cooled, Liquid- core and Gas-core l Assessed...

  9. The next generation of oxy-fuel boiler systems

    SciTech Connect (OSTI)

    Ochs, Thomas L.; Gross, Alex (Jupiter Oxygen Corp.); Patrick, Brian (Jupiter Oxygen Corp.); Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

    2005-01-01T23:59:59.000Z

    Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

  10. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    SciTech Connect (OSTI)

    Fabienne Chatel-Pelage

    2003-10-01T23:59:59.000Z

    This document reviews the work performed during the quarter July--September 2003. Significant progress has been made in Task 1 (Site Preparation), Task 2 (Test performance) and Task 3 (Techno-Economic Study) of the project: the site preparation has been completed, two weeks of tests have been performed and the power generating units to be compared from an economical standpoint have been selected and accurately described. In the experimental part of this effort (task1), the partners in this project demonstrated the feasibility of 100% air replacement with O{sub 2}-enriched flue gas on 1.5MW coal-fired boiler. The air infiltration have been reduced to approximately 5% of the stoichiometry, enabling to reach around 70% of CO{sub 2} in the flue gases. Higher air in-leakage reduction is expected using alternative boiler operating procedure in order to achieve higher CO{sub 2} concentration in flue gas for further sequestration or reuse. The NO{sub x} emissions have been shown considerably lower in O{sub 2}-fired conditions than in air-baseline, the reduction rate averaging 70%. An additional week of tests is scheduled mid October 2003 for combustion parameter optimization, and some more days of operation will be dedicated to mercury emission measurement and heat transfer characterization. Out of the $485k already allocated in this project, $300k has been spent and reported to date, mainly in site preparation ({approx}$215k) and test performance ({approx}$85k). In addition to DOE allocated funds, to date approximately $240k has been cost-shared by the participants, bringing the total project cost up to $540k as on September 30, 2003.

  11. Technical and economic feasibility of alternative fuel use in process heaters and small boilers

    SciTech Connect (OSTI)

    Not Available

    1980-02-01T23:59:59.000Z

    The technical and economic feasibility of using alternate fuels - fuels other than oil and natural gas - in combustors not regulated by the Powerplant and Industrial Fuel Use Act of 1978 (FUA) was evaluated. FUA requires coal or alternate fuel use in most large new boilers and in some existing boilers. Section 747 of FUA authorizes a study of the potential for reduced oil and gas use in combustors not subject to the act: small industrial boilers with capacities less than 100 MMBtu/hr, and process heat applications. Alternative fuel use in combustors not regulated by FUA was examined and the impact of several measures to encourage the substitution of alternative fuels in these combustors was analyzed. The primary processes in which significant fuel savings can be achieved are identified. Since feedstock uses of oil and natural gas are considered raw materials, not fuels, feedstock applications are not examined in this analysis. The combustors evaluated in this study comprise approximately 45% of the fuel demand projected in 1990. These uses would account for more than 3.5 million barrels per day equivalent fuel demand in 1990.

  12. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Final project report

    SciTech Connect (OSTI)

    Not Available

    1994-02-01T23:59:59.000Z

    As part of the US Department of Energy`s (DOE`s) Innovative Clean Coal Technology Program, under Round 2, a project for Full Scale Demonstration of Coal Reburning for Cyclone Boiler Nitrogen Oxide (NO{sub x},) Control was selected. DOE sponsored The Babcock & Wilcox (B&W) Company, with Wisconsin Power & Light (WP&L) as the host utility, to demonstrate coal reburning technology at WP&L`s 110 MW{sub c}, cyclone-fired Unit No.2 at the Nelson Dewey Generating Station in Cassville, Wisconsin. The coal reburning demonstration was justified based on two prior studies. An Electric Power Research Institute (EPRI) and B&W sponsored engineering feasibility study indicated that the majority of cyclone-equipped boilers could successfully apply reburning technology to reduce NO{sub x}, emissions by 50 to 70%. An EPRI/Gas Research Institute (GRI)/B&W pilot-scale evaluation substantiated this conclusion through pilot-scale testing in B&W`s 6 million Btu/hr Small Boiler Simulator. Three different reburning fuels, natural gas, No. 6 oil, and pulverized coal were tested. This work showed that coal as a reburning fuel performs nearly as well as gas/oil without deleterious effects of combustion efficiency. Coal was selected for a full scale demonstration since it is available to all cyclone units and represents the highest level of technical difficulty-in demonstrating the technology.

  13. Split stream boilers for high-temperature/high-pressure topping steam turbine combined cycles

    SciTech Connect (OSTI)

    Rice, I.G. [Rice (I.G.), Spring, TX (United States)

    1997-04-01T23:59:59.000Z

    Research and development work on high-temperature and high-pressure (up to 1,500 F TIT and 4,500 psia) topping steam turbines and associated steam generators for steam power plants as well as combined cycle plants is being carried forward by DOE, EPRI, and independent companies. Aeroderivative gas turbines and heavy-duty gas turbines both will require exhaust gas supplementary firing to achieve high throttle temperatures. This paper presents an analysis and examples of a split stream boiler arrangement for high-temperature and high-pressure topping steam turbine combined cycles. A portion of the gas turbine exhaust flow is run in parallel with a conventional heat recovery steam generator (HRSG). This side stream is supplementary fired opposed to the current practice of full exhaust flow firing. Chemical fuel gas recuperation can be incorporated in the side stream as an option. A significant combined cycle efficiency gain of 2 to 4 percentage points can be realized using this split stream approach. Calculations and graphs show how the DOE goal of 60 percent combined cycle efficiency burning natural gas fuel can be exceeded. The boiler concept is equally applicable to the integrated coal gas fuel combined cycle (IGCC).

  14. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    SciTech Connect (OSTI)

    Kung, Steven; Rapp, Robert

    2014-08-31T23:59:59.000Z

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in coal-fired boilers resulting from the coexistence of sulfur and chlorine in the fuel. A new corrosion mechanism, i.e., “Active Sulfidation Corrosion Mechanism,” has been proposed to account for the accelerated corrosion wastage observed on the furnace walls of utility boilers burning coals containing sulfur and chlorine. In addition, a second corrosion mechanism, i.e., “Active Sulfide-to-Oxide Corrosion Mechanism,” has been identified to account for the rapid corrosion attack on superheaters and reheaters. Both of the newly discovered corrosion mechanisms involve the formation of iron chloride (FeCl2) vapor from iron sulfide (FeS) and HCl, followed by the decomposition of FeCl2 via self-sustaining cycling reactions. For higher alloys containing sufficient chromium, the attack on superheaters and reheaters is dominated by Hot Corrosion in the presence of a fused salt. Furthermore, two stages of the hot corrosion mechanism have been identified and characterized in detail. The initiation of hot corrosion attack induced by molten sulfate leads to Stage 1 “acidic” fluxing and re-precipitation of the protective scale formed initially on the deposit-covered alloy surfaces. Once the protective scale is penetrated, Stage 2 Hot Corrosion is initiated, which is dominated by “basic” fluxing and re-precipitation of the scale in the fused salt. Based on the extensive corrosion information generated from this project, corrosion modeling was performed using non-linear regression analysis. As a result of the modeling efforts, two predictive equations have been formulated, one for furnace walls and the other for superheaters and reheaters. These first-of-the-kind equations can be used to estimate the corrosion rates of boiler tubes based on coal chemistry, alloy compositions, and boiler operating conditions for advanced boiler systems.

  15. Reach: A low cost-approach to reducing stack emissions and improving the performance of oil-fired boilers

    SciTech Connect (OSTI)

    Giovanni, D.V.; McElroy, M.W.; Kerho, S.E. [Electric Power Technologies, Inc., Menlo Park, CA (United States)

    1996-01-01T23:59:59.000Z

    Improved oil combustion technology, based upon optimization of oil atomizer and flame stabilizer design, has been retrofit to oil-fired boilers to reduce NO{sub x} emissions, particulate matter emissions, and opacity, and to provide operational and performance benefits. This technology, referred to as REACH, can be retrofit to wall-fired and tangential-fired boilers at a cost of less than $0.75/kW, a fraction of the cost of installing new burners. The technology is compatible with conventional NO{sub x} controls such as overfire air, flue gas recirculation, and low-NO{sub x} burners, and can be combined with these techniques to further reduce NO{sub x} emissions. REACH has been applied to eighty boilers representing over 14,000 MW of generating capacity. This paper describes REACH technology, its applicability and cost, and the emissions and performance results achieved in full scale applications.

  16. Super low NO.sub.x, high efficiency, compact firetube boiler

    DOE Patents [OSTI]

    Chojnacki, Dennis A.; Rabovitser, Iosif K.; Knight, Richard A.; Cygan, David F.; Korenberg, Jacob

    2005-12-06T23:59:59.000Z

    A firetube boiler furnace having two combustion sections and an in-line intermediate tubular heat transfer section between the two combustion sections and integral to the pressure vessel. This design provides a staged oxidant combustion apparatus with separate in-line combustion chambers for fuel-rich primary combustion and fuel-lean secondary combustion and sufficient cooling of the combustion products from the primary combustion such that when the secondary combustion oxidant is added in the secondary combustion stage, the NO.sub.x formation is less than 5 ppmv at 3% O.sub.2.

  17. The Windscale Advanced Gas Cooled Reactor (WAGR) Decommissioning Project A Close Out Report for WAGR Decommissioning Campaigns 1 to 10 - 12474

    SciTech Connect (OSTI)

    Halliwell, Chris [Sellafield Ltd, Sellafield (United Kingdom)

    2012-07-01T23:59:59.000Z

    The reactor core of the Windscale Advanced Gas-Cooled Reactor (WAGR) has been dismantled as part of an ongoing decommissioning project. The WAGR operated until 1981 as a development reactor for the British Commercial Advanced Gas cooled Reactor (CAGR) power programme. Decommissioning began in 1982 with the removal of fuel from the reactor core which was completed in 1983. Subsequently, a significant amount of engineering work was carried out, including removal of equipment external to the reactor and initial manual dismantling operations at the top of the reactor, in preparation for the removal of the reactor core itself. Modification of the facility structure and construction of the waste packaging plant served to provide a waste route for the reactor components. The reactor core was dismantled on a 'top-down' basis in a series of 'campaigns' related to discrete reactor components. This report describes the facility, the modifications undertaken to facilitate its decommissioning and the strategies employed to recognise the successful decommissioning of the reactor. Early decommissioning tasks at the top of the reactor were undertaken manually but the main of the decommissioning tasks were carried remotely, with deployment systems comprising of little more than crane like devices, intelligently interfaced into the existing structure. The tooling deployed from the 3 tonne capacity (3te) hoist consisted either purely mechanical devices or those being electrically controlled from a 'push-button' panel positioned at the operator control stations, there was no degree of autonomy in the 3te hoist or any of the tools deployed from it. Whilst the ATC was able to provide some tele-robotic capabilities these were very limited and required a good degree of driver input which due to the operating philosophy at WAGR was not utilised. The WAGR box proved a successful waste package, adaptable through the use of waste box furniture specific to the waste-forms generated throughout the various decommissioning campaigns. The use of low force compaction for insulation and soft wastes provided a simple, robust and cost effective solution as did the direct encapsulation of LLW steel components in the later stages of reactor decommissioning. Progress through early campaigns was good, often bettering the baseline schedule, especially when undertaking the repetitive tasks seen during Neutron Shield and Graphite Core decommissioning, once the operators had become experienced with the equipment, though delays became more pronounced, mainly as a result of increased failures due to the age and maintainability of the RDM and associated equipment. Extensive delays came about as a result of the unsupported insulation falling away from the pressure vessel during removal and the inability of the ventilation system to manage the sub micron particulate generated during IPOPI cutting operations, though the in house development of revised and new methodologies ultimately led to the successful completion of PV and I removal. In a programme spanning over 12 years, the decommissioning of the reactor pressure vessel and core led to the production 110 ILW and 75 LLW WAGR boxes, with 20 LLW ISO freight containers of primary reactor wastes, resulting in an overall packaged volume of approximately 2500 cubic metres containing the estimated 460 cubic metres of the reactor structure. (authors)

  18. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect (OSTI)

    Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

    2013-09-30T23:59:59.000Z

    Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

  19. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 3 (Appendices II, sections 2--3 and III)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 3 contains the following appendix sections: Formation and destruction of nitrogen oxides in recovery boilers; Sintering and densification of recovery boiler deposits laboratory data and a rate model; and Experimental data on rates of particulate formation during char bed burning.

  20. Laser cooling to quantum degeneracy

    E-Print Network [OSTI]

    Stellmer, Simon; Grimm, Rudolf; Schreck, Florian

    2013-01-01T23:59:59.000Z

    We report on Bose-Einstein condensation (BEC) in a gas of strontium atoms, using laser cooling as the only cooling mechanism. The condensate is formed within a sample that is continuously Doppler cooled to below 1\\muK on a narrow-linewidth transition. The critical phase-space density for BEC is reached in a central region of the sample, in which atoms are rendered transparent for laser cooling photons. The density in this region is enhanced by an additional dipole trap potential. Thermal equilibrium between the gas in this central region and the surrounding laser cooled part of the cloud is established by elastic collisions. Condensates of up to 10^5 atoms can be repeatedly formed on a timescale of 100ms, with prospects for the generation of a continuous atom laser.

  1. Evaluation of Alternate Materials for Coated Particle Fuels for the Gas-Cooled Fast Reactor. Laboratory Directed Research and Development Program FY 2006 Final Report

    SciTech Connect (OSTI)

    Paul A. Demkowicz; Karen Wright; Jian Gan; David Petti; Todd Allen; Jake Blanchard

    2006-09-01T23:59:59.000Z

    Candidate ceramic materials were studied to determine their suitability as Gas-Cooled Fast Reactor particle fuel coatings. The ceramics examined in this work were: TiC, TiN, ZrC, ZrN, AlN, and SiC. The studies focused on (i) chemical reactivity of the ceramics with fission products palladium and rhodium, (ii) the thermomechanical stresses that develop in the fuel coatings from a variety of causes during burnup, and (iii) the radiation resiliency of the materials. The chemical reactivity of TiC, TiN, ZrC, and ZrN with Pd and Rh were all found to be much lower than that of SiC. A number of important chemical behaviors were observed at the ceramic-metal interfaces, including the formation of specific intermetallic phases and a variation in reaction rates for the different ceramics investigated. Based on the data collected in this work, the nitride ceramics (TiN and ZrN) exhibit chemical behavior that is characterized by lower reaction rates with Pd and Rh than the carbides TiC and ZrC. The thermomechanical stresses in spherical fuel particle ceramic coatings were modeled using finite element analysis, and included contributions from differential thermal expansion, fission gas pressure, fuel kernel swelling, and thermal creep. In general the tangential stresses in the coatings during full reactor operation are tensile, with ZrC showing the lowest values among TiC, ZrC, and SiC (TiN and ZrN were excluded from the comprehensive calculations due to a lack of available materials data). The work has highlighted the fact that thermal creep plays a critical role in the development of the stress state of the coatings by relaxing many of the stresses at high temperatures. To perform ion irradiations of sample materials, an irradiation beamline and high-temperature sample irradiation stage was constructed at the University of Wisconsin’s 1.7MV Tandem Accelerator Facility. This facility is now capable of irradiating of materials to high dose while controlling sample temperature up to 800şC.

  2. Advanced combustion system for industrial boilers. Phase 2, Quarterly technical progress report, October--December 1990

    SciTech Connect (OSTI)

    Wagoner, C.L.; Foote, J.P.; Millard, W.P.; Attig, R.C.; Schulz, R.J.

    1990-12-31T23:59:59.000Z

    This During this quarter, work continued on development/improvement of the low-NO{sub x} coal combustor for the boiler system. Reburning tests were conducted in the external, water-cooled test duct with a length of 15 feet using ultra fine coal with propane to reduce the NO{sub x} levels to as low as 0.295 lb-NO{sub x}/MBtu. Work also continued on design/construction of the new coal-feed system that will be used for the 100-hour demonstration test with the on-line refillable coal hopper operating in air at atmospheric pressure. Coal will be loaded into the hopper from bulk bags. Initial testing of the UTSI boiler control and automation system was successful. Normally-pulverized coal with approximately 70% passing a number 200 sieve was burned in the external test duct. Initial flame-visualization tests were successful, and the burner was able to handle coal without being micronized to the ultra fine level. Refractory was poured for a new combustor second-stage assembly. Subsequently, the combustor was installed inside the 200 hp fire-tube boiler.

  3. World Class Boilers and Steam Distribution System

    E-Print Network [OSTI]

    Portell, V. P.

    WORLD CLASS BOILERS AND STEAM DISTRIBUTION SYSTEM Vernon P. Portell, Ph.D. Manager Armstrong Service, Inc. ABSTRACT categorizing, measuring, and comparing subjects which are of interest to us is the way we identify the "World class" is a... of information can also be obtained through an independent firm that provides third-party assessment of steam systems. One of these third parties, Armstrong Energy Certification, Inc., has used data gleaned from decades of industrial experience...

  4. Reducing NOx in Fired Heaters and Boilers

    E-Print Network [OSTI]

    Garg, A.

    -6, 2000 Reducing NOx in Fired Heaters Air Pollution Control and Boilers Keeping the environment clean Presented by Ashutosh Garg Furnace Improvements Low cost solutions for fired heaters Trace compounds ? Nitric oxides ? Carbon monoxide ? Sulfur... it is essential to estimate accurately baseline NOx emissions. ? This will establish each units current compliance status. ? Emissions ? Current excess air level ? Carbon monoxide ? Combustibles ? NOx corrected to 3% 02 314 ESL-IE-00-04-46 Proceedings...

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20T23:59:59.000Z

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  6. On-line non-contact gas analysis Alexander Fateev, Snnik Clausen

    E-Print Network [OSTI]

    measurements of the gas temperature, NO and other gas concentrations at elevated temperatures in boilers using the HITRAN-2006 and HITEMP-1996 databases, and good agreement has been found for NO (e.g. deviations of 1-5% for NO at 1200 °C). Practical high- resolution measurements at the AVV2 boiler

  7. Operating experience of Pyroflow boilers in a 250 MWe unit

    SciTech Connect (OSTI)

    Chelian, P.K.; Hyvarinen, K. [Pyropower Corp., San Diego, CA (United States)

    1995-12-31T23:59:59.000Z

    The Cedar Bay Cogeneration project is a 250 MWe unit owned and operated by US Generating Company. This plant has one turbine rated at 250 MWe net which is supplied by three Pyroflow CFB boilers that operate in parallel while supplying a paper mill with steam on an uninterruptible basis. Compared to similar size CFB boilers the Cedar Bay boilers have certain unique features. First, these are reheat boilers which must continue to supply process steam even when the steam turbine is down. Second, the SO{sub 2} control operates at a very low Ca/S molar ratio by optimizing the process conditions and flyash reinjection. Third, the NO{sub x} reduction process utilizes aqueous ammonia injection. This paper presents the operating data at full load in terms of boiler efficiency, and the ability to limit gaseous emissions with minimum limestone and ammonia usage. Unique features relating to the multiple boiler installation are also discussed.

  8. ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION

    SciTech Connect (OSTI)

    Ovidiu Marin; Fabienne Chatel-Pelage

    2003-07-01T23:59:59.000Z

    This document reviews the work performed during the quarter April-June 2003. The main focus of this quarter has been the site preparation (task 1) for the test campaign scheduled in September/October 2003. Task 3 (Techno-economical assessment) has also been initiated while selecting the methodology to be used in the economics analysis and specifying the plants to be compared: In Task 1 (Site Preparation), the process definition and design activities have been completed, the equipment and instruments required have been identified, and the fabrication and installation activities have been initiated, to implement the required modifications on the pilot boiler. As of today, the schedule calls for completion of construction by late-July. System check-down is scheduled for the first two weeks of August. In Task 2 (Combustion and Emissions Performance Optimization), four weeks of testing are planned, two weeks starting second half of August and two weeks starting at the end of September. In Task 3 (Techno-Economic Study), the plants to be evaluated have been specified, including baseline cases (air fired PC boilers with or without CO{sub 2} capture), O{sub 2}-fired cases (with or without flue gas recirculation) and IGCC cases. Power plants ranging from 50 to 500MW have been selected and the methodology to be used has been described, both for performance evaluation and cost assessment. The first calculations will be performed soon and the first trends will be reported in the next quarter. As part of Task 5 (Project Management & Reporting), the subcontract between Babcock&Wilcox and American Air Liquide has been finalized. The subcontract between ISGS and American Air Liquide is in the final stages of completion.

  9. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect (OSTI)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-06-30T23:59:59.000Z

    This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

  10. Safety and core design of large liquid-metal cooled fast breeder reactors

    E-Print Network [OSTI]

    Qvist, Staffan Alexander

    2013-01-01T23:59:59.000Z

    fission gas plenum212 Conventional fast reactor core designGUPTA. “A Compact Gas-Cooled Fast Reactor with an Ultra-Longbreed and burn gas-cooled fast reactor”. Ph.D. Thesis. MIT,

  11. Electron CoolingElectron Cooling Sergei Nagaitsev

    E-Print Network [OSTI]

    Fermilab

    Electron CoolingElectron Cooling Sergei Nagaitsev FNAL - AD April 28, 2005 #12;Electron Cooling methods must "get around the theorem" e.g. by pushing phase-space around. #12;Electron Cooling - Nagaitsev 3 TodayToday''s Menus Menu What is cooling? Types of beam cooling Electron cooling Conclusions #12

  12. natural gas+ condensing flue gas heat recovery+ water creation...

    Open Energy Info (EERE)

    natural gas+ condensing flue gas heat recovery+ water creation+ CO2 reduction+ cool exhaust gases+ Energy efficiency+ commercial building energy efficiency+ industrial energy...

  13. Build, Own, Operate and Maintain (BOOM) Boiler Systems

    E-Print Network [OSTI]

    Henry, T.

    Build, Own, Operate and Maintain (BOOM) Boiler Systems Tom Henry, Annstrong Service, Inc. Overview: The article addresses the growing trend in outsourcing boiler equipment, installation, operation, maintenance and ownership by large.... In most cases, thennal, electric and air energy systems are not considered "core" assets resulting in the need to find "other" solutions to providing the needed energy. ? Reduced staffing has resulted in fewer experienced and knowledgeable boiler...

  14. An experimental correlation for temperature distribution at the membrane wall of CFB boilers

    SciTech Connect (OSTI)

    Golriz, M.R. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Thermo and Fluid Dynamics

    1995-12-31T23:59:59.000Z

    An experimental investigation was carried out to study and correlate temperature distribution at the membrane wall in the combustion chamber of circulating fluidized bed (CFB) boilers. The present results and their previously published data on the temperature distribution are correlated. The experimental data corresponded to operating conditions ranging from 2.6 to 6.6 m/s superficial gas velocity, 740 to 920 C bulk bed temperature, and 3 to 70 kg/m{sup 3} suspension density for 270 {micro}m and 290 {micro}m silica sand particles. Finally, experimental data in the available literature on temperature measurements at the membrane wall of CFB boilers have been compared with the experimental results and the correlation.

  15. Boiler tube failures in municipal waste-to-energy plants: Case histories

    SciTech Connect (OSTI)

    Krause, H.H.; Wright, I.G. [Battelle, Columbus, OH (United States)

    1995-12-01T23:59:59.000Z

    Waste-to-energy plants experienced boiler tube failures when the design changed from waste-heat boilers to radiant furnace waterwalls with superheat, adopted from coal-firing technology. The fireside attack by chlorine and sulfur compounds in the refuse combustion products caused many forced outages in early European plants with high steam temperatures and pressures. In spite of conservative steam conditions in the first US plants, some failures occurred. As steam temperatures increased in later US plants, corrosion problems multiplied. Over the years these problems have been alleviated by covering the waterwalls with either refractories or weld overlays of nickel-base alloys and using high nickel-chromium alloys for superheater tubes. Various changes in furnace design to provide uniform combustion and avoid reducing conditions in the waterwall zone and to lower the gas temperature in the superheater also have helped to minimize corrosion.

  16. Improved Materials for Use as Components in Kraft Black Liquor Recovery Boilers

    SciTech Connect (OSTI)

    Keiser, J.R.

    2001-10-22T23:59:59.000Z

    This Cooperative Research and Development Agreement (CRADA) was undertaken to evaluate current and improved materials and materials processing conditions for use as components in kraft black liquor recovery boilers and other unit processes. The main areas addressed were: (1) Improved Black Liquor Nozzles, (2) Weld Overlay of Composite Floor Tubes, and (3) Materials for Lime Kilns. Iron aluminide was evaluated as an alternate material for the nozzles used to inject an aqueous solution known as black liquor into recovery boilers as well for the uncooled lining in the ports used for the nozzles. Although iron aluminide is known to have much better sulfidation resistance in gases than low alloy and stainless steels, it did not perform adequately in the environment where it came into contact with molten carbonate, sulfide and sulfate salts. Weld overlaying carbon steel tubes with a layer of stainless weld metal was a proposed method of extending the life of recovery boiler floor tubes that have experienced considerable fireside corrosion. After exposure under service conditions, sections of weld overlaid floor tubes were removed from a boiler floor and examined metallographically. Examination results indicated satisfactory performance of the tubes. Refractory-lined lime kilns are a critical component of the recovery process in kraft pulp mills, and the integrity of the lining is essential to the successful operation of the kiln. A modeling study was performed to determine the cause of, and possible solutions for, the repeated loss of the refractory lining from the cooled end of a particular kiln. The evaluation showed that the temperature, the brick shape and the coefficient of friction between the bricks were the most important parameters influencing the behavior of the refractory lining.

  17. Improved Materials for Use as Components in Kraft Black Liquor Recovery Boilers

    SciTech Connect (OSTI)

    Keiser, J.R.

    2000-04-18T23:59:59.000Z

    This Cooperative Research and Development Agreement (CRADA) was undertaken to evaluate current and improved materials and materials processing conditions for use as components in kraft black liquor recovery boilers and other unit processes. The main areas addressed were: (1) Improved Black Liquor Nozzles, (2) Weld Overlay of Composite Floor Tubes, and (3) Materials for Lime Kilns. Iron aluminide was evaluated as an alternate material for the nozzles used to inject an aqueous solution known as black liquor into recovery boilers as well for the uncooled lining in the ports used for the nozzles. Although iron aluminide is known to have much better sulfidation resistance in gases than low alloy and stainless steels, it did not perform adequately in the environment where it came into contact with molten carbonate, sulfide and sulfate salts. Weld overlaying carbon steel tubes with a layer of stainless weld metal was a proposed method of extending the life of recovery boiler floor tubes that have experienced considerable fireside corrosion. After exposure under service conditions, sections of weld overlaid floor tubes were removed from a boiler floor and examined metallographically. Examination results indicated satisfactory performance of the tubes. Refractory-lined lime kilns are a critical component of the recovery process in kraft pulp mills, and the integrity of the lining is essential to the successful operation of the kiln. A modeling study was performed to determine the cause of, and possible solutions for, the repeated loss of the refractory lining from the cooled end of a particular kiln. The evaluation showed that the temperature, the brick shape and the coefficient of friction between the bricks were the most important parameters influencing the behavior of the refractory lining.

  18. Modeling of a Drum Boiler Using MATLAB/Simulink.

    E-Print Network [OSTI]

    Anderson, Scott B.

    2008-01-01T23:59:59.000Z

    ?? A dynamic simulator was developed for a natural circulation drum type boiler through a joint Youngstown State University/The Babcock and Wilcox Company cooperative agreement.… (more)

  19. Application of Boiler Op for combustion optimization at PEPCO

    SciTech Connect (OSTI)

    Maines, P.; Williams, S. [Potomac Electric Power Co., Upper Marlsboro, MD (United States); Levy, E. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-09-01T23:59:59.000Z

    Title IV requires the reduction of NOx at all stations within the PEPCO system. To assist PEPCO plant personnel in achieving low heat rates while meeting NOx targets, Lehigh University`s Energy Research Center and PEPCO developed a new combustion optimization software package called Boiler Op. The Boiler Op code contains an expert system, neural networks and an optimization algorithm. The expert system guides the plant engineer through a series of parametric boiler tests, required for the development of a comprehensive boiler database. The data are then analyzed by the neural networks and optimization algorithm to provide results on the boiler control settings which result in the best possible heat rate at a target NOx level or produce minimum NOx. Boiler Op has been used at both Potomac River and Morgantown Stations to help PEPCO engineers optimize combustion. With the use of Boiler Op, Morgantown Station operates under low NOx restrictions and continues to achieve record heat rate values, similar to pre-retrofit conditions. Potomac River Station achieves the regulatory NOx limit through the use of Boiler Op recommended control settings and without NOx burners. Importantly, any software like Boiler Op cannot be used alone. Its application must be in concert with human intelligence to ensure unit safety, reliability and accurate data collection.

  20. FEMP Technology Brief: Boiler Combustion Control and Monitoring System

    Broader source: Energy.gov [DOE]

    There are more than 45,000 industrial and commercial boilers larger than 10 MMBtu/hr in the United States with a total fuel input capacity of 2.7 million MMBtu/hr. Efficiency of existing boilers can be improved in three ways; replacement with new boilers, replacement of the burner, or installation of a combustion control system. While installation of a new boiler or replacement of the burner can lead to the greatest efficiency gains, the higher costs associated with these measures typically leads to longer payback periods than combustion control systems.

  1. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect (OSTI)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01T23:59:59.000Z

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  2. A centurial history of technological change and learning curves or pulverized coal-fired utility boilers

    E-Print Network [OSTI]

    Yeh, Sonia; Rubin, Edward

    2007-01-01T23:59:59.000Z

    allow ultra-supercritical boilers to achieve still higherthat supercritical-coal boilers, at least in the 1970s, didGW/year) by type of boiler. Source: [25]. Net Efficiency (

  3. Robust Output Feedback Stabilization of Nonlinear Interconnected Systems with Application to an Industrial Utility Boiler

    E-Print Network [OSTI]

    Marquez, Horacio J.

    to an Industrial Utility Boiler Adarsha Swarnakar, Horacio Jose Marquez and Tongwen Chen Abstract-- This paper boiler (Utility boiler), where the nonlinear model describes the complicated dynamics of the drum

  4. Economic Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    SciTech Connect (OSTI)

    Andrew Seltzer; Archie Robertson

    2006-09-01T23:59:59.000Z

    This report determines the capital and operating costs of two different oxygen-based, pulverized coal-fired (PC) power plants and compares their economics to that of a comparable, air-based PC plant. Rather than combust their coal with air, the oxygen-based plants use oxygen to facilitate capture/removal of the plant CO{sub 2} for transport by pipeline to a sequestering site. To provide a consistent comparison of technologies, all three plants analyzed herein operate with the same coal (Illinois No 6), the same site conditions, and the same supercritical pressure steam turbine (459 MWe). In the first oxygen-based plant, the pulverized coal-fired boiler operates with oxygen supplied by a conventional, cryogenic air separation unit, whereas, in the second oxygen-based plant, the oxygen is supplied by an oxygen ion transport membrane. In both oxygen-based plants a portion of the boiler exhaust gas, which is primarily CO{sub 2}, is recirculated back to the boiler to control the combustion temperature, and the balance of the flue gas undergoes drying and compression to pipeline pressure; for consistency, both plants operate with similar combustion temperatures and utilize the same CO{sub 2} processing technologies. The capital and operating costs of the pulverized coal-fired boilers required by the three different plants were estimated by Foster Wheeler and the balance of plant costs were budget priced using published data together with vendor supplied quotations. The cost of electricity produced by each of the plants was determined and oxygen-based plant CO{sub 2} mitigation costs were calculated and compared to each other as well as to values published for some alternative CO{sub 2} capture technologies.

  5. Measurements of POM emissions from coal-fired utility boilers. Final report

    SciTech Connect (OSTI)

    Sonnichsen, T.W.

    1983-02-01T23:59:59.000Z

    Emissions of polycyclic organic matter (POM) from fossil-fuel combustion systems are of concern due to the potential carcinogenic activity of specific POM species. The initial objectives of this research program were to (1) conduct a limited laboratory verification of state-of-the-art POM sampling and analysis techniques for pulverized coal-fired combustion exhausts and (2) measure the POM emissions of up to four coal-fired utility boilers. Initial laboratory tests, involving the injection of synthetic POM tracers into the sampling and analytical procedures were capable of accurate POM measurements. However, subsequent tracer recovery results and measurements of combustion generated POM from a coal-fired laboratory test furnace and a utility boiler were highly erratic. The program was consequently redirected to include a comprehensive evaluation of the analytical techniques and interfering factors in the flue gas or sampling train that may have impacted the POM measurements. State-of-the-art GC/MS analytical technical techniques were shown to be generally adequate, but some questions remain concerning sample preparation and adaptability for routine measurements. Review of the literature identified the potential for interaction of POM with the fly ash in either the flue-gas stream or the sampling system. The results of these evaluations were incorporated into a final field-test program on a coal-fired utility boiler. While some improvement in tracer recoveries and combustion-generated POM were obtained, several inconsistencies in the data were still apparent. Recommendations for future POM-measurement programs on utility boilers are presented.

  6. Cooled railplug

    DOE Patents [OSTI]

    Weldon, William F. (Austin, TX)

    1996-01-01T23:59:59.000Z

    The railplug is a plasma ignitor capable of injecting a high energy plasma jet into a combustion chamber of an internal combustion engine or continuous combustion system. An improved railplug is provided which has dual coaxial chambers (either internal or external to the center electrode) that provide for forced convective cooling of the electrodes using the normal pressure changes occurring in an internal combustion engine. This convective cooling reduces the temperature of the hot spot associated with the plasma initiation point, particularly in coaxial railplug configurations, and extends the useful life of the railplug. The convective cooling technique may also be employed in a railplug having parallel dual rails using dual, coaxial chambers.

  7. Multi-pass cooling for turbine airfoils

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2011-06-28T23:59:59.000Z

    An airfoil for a turbine vane of a gas turbine engine. The airfoil includes an outer wall having pressure and suction sides, and a radially extending cooling cavity located between the pressure and suction sides. A plurality of partitions extend radially through the cooling cavity to define a plurality of interconnected cooling channels located at successive chordal locations through the cooling cavity. The cooling channels define a serpentine flow path extending in the chordal direction. Further, the cooling channels include a plurality of interconnected chambers and the chambers define a serpentine path extending in the radial direction within the serpentine path extending in the chordal direction.

  8. Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emissions from high-sulfur coal-fired boilers

    SciTech Connect (OSTI)

    Not Available

    1991-11-01T23:59:59.000Z

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor.

  9. Oil cooled, hermetic refrigerant compressor

    DOE Patents [OSTI]

    English, William A. (Murrysville, PA); Young, Robert R. (Murrysville, PA)

    1985-01-01T23:59:59.000Z

    A hermetic refrigerant compressor having an electric motor and compressor assembly in a hermetic shell is cooled by oil which is first cooled in an external cooler 18 and is then delivered through the shell to the top of the motor rotor 24 where most of it is flung radially outwardly within the confined space provided by the cap 50 which channels the flow of most of the oil around the top of the stator 26 and then out to a multiplicity of holes 52 to flow down to the sump and provide further cooling of the motor and compressor. Part of the oil descends internally of the motor to the annular chamber 58 to provide oil cooling of the lower part of the motor, with this oil exiting through vent hole 62 also to the sump. Suction gas with entrained oil and liquid refrigerant therein is delivered to an oil separator 68 from which the suction gas passes by a confined path in pipe 66 to the suction plenum 64 and the separated oil drops from the separator to the sump. By providing the oil cooling of the parts, the suction gas is not used for cooling purposes and accordingly increase in superheat is substantially avoided in the passage of the suction gas through the shell to the suction plenum 64.

  10. Oil cooled, hermetic refrigerant compressor

    DOE Patents [OSTI]

    English, W.A.; Young, R.R.

    1985-05-14T23:59:59.000Z

    A hermetic refrigerant compressor having an electric motor and compressor assembly in a hermetic shell is cooled by oil which is first cooled in an external cooler and is then delivered through the shell to the top of the motor rotor where most of it is flung radially outwardly within the confined space provided by the cap which channels the flow of most of the oil around the top of the stator and then out to a multiplicity of holes to flow down to the sump and provide further cooling of the motor and compressor. Part of the oil descends internally of the motor to the annular chamber to provide oil cooling of the lower part of the motor, with this oil exiting through vent hole also to the sump. Suction gas with entrained oil and liquid refrigerant therein is delivered to an oil separator from which the suction gas passes by a confined path in pipe to the suction plenum and the separated oil drops from the separator to the sump. By providing the oil cooling of the parts, the suction gas is not used for cooling purposes and accordingly increase in superheat is substantially avoided in the passage of the suction gas through the shell to the suction plenum. 3 figs.

  11. Ventilative cooling

    E-Print Network [OSTI]

    Graça, Guilherme Carrilho da, 1972-

    1999-01-01T23:59:59.000Z

    This thesis evaluates the performance of daytime and nighttime passive ventilation cooling strategies for Beijing, Shanghai and Tokyo. A new simulation method for cross-ventilated wind driven airflow is presented . This ...

  12. Updating of ASME Nuclear Code Case N-201 to Accommodate the Needs of Metallic Core Support Structures for High Temperature Gas Cooled Reactors Currently in Development

    SciTech Connect (OSTI)

    Mit Basol; John F. Kielb; John F. MuHooly; Kobus Smit

    2007-05-02T23:59:59.000Z

    On September 29, 2005, ASME Standards Technology, LLC (ASME ST-LLC) executed a multi-year, cooperative agreement with the United States DOE for the Generation IV Reactor Materials project. The project's objective is to update and expand appropriate materials, construction, and design codes for application in future Generation IV nuclear reactor systems that operate at elevated temperatures. Task 4 was embarked upon in recognition of the large quantity of ongoing reactor designs utilizing high temperature technology. Since Code Case N-201 had not seen a significant revision (except for a minor revision in September, 2006 to change the SA-336 forging reference for 304SS and 316SS to SA-965 in Tables 1.2(a) and 1.2(b), and some minor editorial changes) since December 1994, identifying recommended updates to support the current high temperature Core Support Structure (CSS) designs and potential new designs was important. As anticipated, the Task 4 effort identified a number of Code Case N-201 issues. Items requiring further consideration range from addressing apparent inconsistencies in definitions and certain material properties between CC-N-201 and Subsection NH, to inclusion of additional materials to provide the designer more flexibility of design. Task 4 developed a design parameter survey that requested input from the CSS designers of ongoing high temperature gas cooled reactor metallic core support designs. The responses to the survey provided Task 4 valuable input to identify the design operating parameters and future needs of the CSS designers. Types of materials, metal temperature, time of exposure, design pressure, design life, and fluence levels were included in the Task 4 survey responses. The results of the survey are included in this report. This research proves that additional work must be done to update Code Case N-201. Task 4 activities provide the framework for the Code Case N-201 update and future work to provide input on materials. Candidate materials such as Type 321 and Type 347 austenitic stainless steels, Modified 9Cr-1Mo steel for core support structure construction, and Alloy 718 for Threaded Structural Fasteners were among the recommended materials for inclusion in the Code Case. This Task 4 Report identifies the need to address design life beyond 3 x 105 hours, especially in consideration of 60-year design life. A proposed update to the latest Code Case N-201 revision (i.e., Code Case N-201-5) including the items resolved in this report is included as Appendix A.

  13. Characterization of the U.S. Industrial/Commercial Boiler Population...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Characterization of the U.S. IndustrialCommercial Boiler Population - Final Report, May 2005 Characterization of the U.S. IndustrialCommercial Boiler Population - Final Report,...

  14. Guide to Combined Heat and Power Systems for Boiler Owners and...

    Broader source: Energy.gov (indexed) [DOE]

    Combined Heat and Power Systems for Boiler Owners and Operators Guide to Combined Heat and Power Systems for Boiler Owners and Operators This guide presents useful information for...

  15. Experimental investigation of turbine blade platform film cooling and rotational effect on trailing edge internal cooling

    E-Print Network [OSTI]

    Wright, Lesley Mae

    2009-06-02T23:59:59.000Z

    The present work has been an experimental investigation to evaluate the applicability of gas turbine cooling technology. With the temperature of the mainstream gas entering the turbine elevated above the melting temperature of the metal components...

  16. Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies

    E-Print Network [OSTI]

    Hahn, G.

    A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water...

  17. Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers

    E-Print Network [OSTI]

    Li, Ying

    matter and char, and cold-end air pollution control devices. There is also evidence that boiler is equipped with hot and cold precipitators and a tubular air preheater. A strategy for mercury control designated hazardous air pollutants by the US Environmental Protection Agency (EPA), mercury (Hg) has

  18. E-Print Network 3.0 - advanced water-cooled reactors Sample Search...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the Subcritical, Gas-Cooled Fast Transmutation Reactor Concept", Nucl... Cooled, Fast, Subcritical Advanced Burner ... Source: MIT Plasma Science and Fusion Center Collection:...

  19. Transport Membrane Condenser for Water and Energy Recovery from Power Plant Flue Gas

    SciTech Connect (OSTI)

    Dexin Wang

    2012-03-31T23:59:59.000Z

    The new waste heat and water recovery technology based on a nanoporous ceramic membrane vapor separation mechanism has been developed for power plant flue gas application. The recovered water vapor and its latent heat from the flue gas can increase the power plant boiler efficiency and reduce water consumption. This report describes the development of the Transport Membrane Condenser (TMC) technology in details for power plant flue gas application. The two-stage TMC design can achieve maximum heat and water recovery based on practical power plant flue gas and cooling water stream conditions. And the report includes: Two-stage TMC water and heat recovery system design based on potential host power plant coal fired flue gas conditions; Membrane performance optimization process based on the flue gas conditions, heat sink conditions, and water and heat transport rate requirement; Pilot-Scale Unit design, fabrication and performance validation test results. Laboratory test results showed the TMC system can exact significant amount of vapor and heat from the flue gases. The recovered water has been tested and proved of good quality, and the impact of SO{sub 2} in the flue gas on the membrane has been evaluated. The TMC pilot-scale system has been field tested with a slip stream of flue gas in a power plant to prove its long term real world operation performance. A TMC scale-up design approach has been investigated and an economic analysis of applying the technology has been performed.

  20. Materials development for ultra-supercritical boilers

    SciTech Connect (OSTI)

    NONE

    2005-09-30T23:59:59.000Z

    Progress is reported on a US Department of Energy project to develop high temperature, corrosion resistant alloys for use in ultra-supercritical steam cycles. The aim is to achieve boiler operation at 1,400{sup o}F/5,000 psi steam conditions with 47% net cycle efficiency. Most ferritic steel tested such as T92 and Save 12 showed severe corrosion. Nickel-based alloys, especially IN 740 and CCA 617, showed greatest resistance to oxidation with no evidence of exfoliation. Laboratory and in-plant tests have begun. 2 figs.

  1. List of Boilers Incentives | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home5b9fcbce19 No revision hasInformation Earth's Heat JumpInc Place:KeystoneSolar (Texas) JumpEventBoilers Incentives Jump to:

  2. Process to eliminate production of fly ash by wet bottom boilers

    SciTech Connect (OSTI)

    Breen, B.P.; Schrecengost, R.A.; Gabrielson, J.E.

    1991-09-03T23:59:59.000Z

    This patent describes a process for the reduction of fly ash in a wet bottom boiler of the type having a primary and secondary furnace. It comprises collecting the fly ash from one of an electrostatic precipitator, a bag house, a cyclone collector, a multi- cyclone collector, a gravity separator and a sharply curved duct; removing the fly ash in a stream of carrier gas into the furnace; adding a fuel to the stream of carrier gas and fly ash; introducing the carrier gas and fly ash and fuel into one of the primary and secondary furnaces, wherein the fuel and the heat from at least one of the surrounding gas and molten slag provide energy to melt the fly ash; and discharging the melted fly ash with slag from the furnace bottom.

  3. Introduction to the Boiler MACT Energy Assessment Process

    E-Print Network [OSTI]

    Theising, T. R.

    2014-01-01T23:59:59.000Z

    served from affected boiler(s) that are under BASF’s control. • Review of architectural/engineering plans, facility O&M procedures/logs, and fuel usage • Review of facility’s energy management practice and provide recommendations for improvement where...

  4. Boiler Gold Rush Prof. Johnny Brown (MATH 700)

    E-Print Network [OSTI]

    Brown, Johnny E.

    Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;#12;#12;David McCullough, Jr help Always be prepared #12;Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;

  5. How to Evaluate Low Excess Air Controls for Packaged Boilers

    E-Print Network [OSTI]

    Londerville, S. B.; Kerler, W. J.

    1984-01-01T23:59:59.000Z

    characteristics within your boiler so that a reliable estimate of the efficiency gain from LEA firing can be determined. Recall that heat transfer takes place in three main areas of the boiler-the radiant section, convection bank, and heat recovery equipment...

  6. Cooling and Clusters: When Is Heating Needed?

    E-Print Network [OSTI]

    Greg L. Bryan; G. Mark Voit

    2005-02-22T23:59:59.000Z

    There are (at least) two unsolved problems concerning the current state of the thermal gas in clusters of galaxies. The first is identifying the source of the heating which offsets cooling in the centers of clusters with short cooling times (the ``cooling flow'' problem). The second is understanding the mechanism which boosts the entropy in cluster and group gas. Since both of these problems involve an unknown source of heating it is tempting to identify them with the same process, particular since AGN heating is observed to be operating at some level in a sample of well-observed ``cooling flow'' clusters. Here we show, using numerical simulations of cluster formation, that much of the gas ending up in clusters cools at high redshift and so the heating is also needed at high-redshift, well before the cluster forms. This indicates that the same process operating to solve the cooling flow problem may not also resolve the cluster entropy problem.

  7. A Flexural Mode Tuning Technique for Membraned Boiler Tubing

    SciTech Connect (OSTI)

    Quarry, M J; Chinn, D J; Rose, J L

    2005-03-21T23:59:59.000Z

    Corrosion of tubing used in black-liquor recovery boilers is a major concern in all pulp and paper mills. Extensive corrosion in recovery boiler tubes can result in a significant safety and environmental hazard. Considerable plant resources are expended to inspect recovery boiler tubing. Currently, visual and ultrasonic inspections are primarily used during the annual maintenance shutdown to monitor corrosion rates and cracking of tubing. This project is developing guided acoustic waves for use on recovery boiler tubing. The feature of this acoustic technique is its cost-effectiveness in inspecting long lengths of tubes from a single inspection point. A piezoelectric or electromagnetic transducer induces guided waves into the tubes. The transducer detects fireside defects from the cold side or fireside of the tube. Cracking and thinning on recovery boiler tubes have been detected with this technique in both laboratory and field applications.

  8. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 5 (Appendix V)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 5 contains model validation simulations and comparison with data.

  9. Cooled railplug

    DOE Patents [OSTI]

    Weldon, W.F.

    1996-05-07T23:59:59.000Z

    The railplug is a plasma ignitor capable of injecting a high energy plasma jet into a combustion chamber of an internal combustion engine or continuous combustion system. An improved railplug is provided which has dual coaxial chambers (either internal or external to the center electrode) that provide for forced convective cooling of the electrodes using the normal pressure changes occurring in an internal combustion engine. This convective cooling reduces the temperature of the hot spot associated with the plasma initiation point, particularly in coaxial railplug configurations, and extends the useful life of the railplug. The convective cooling technique may also be employed in a railplug having parallel dual rails using dual, coaxial chambers. 10 figs.

  10. Establishing an energy efficiency recommendation for commercial boilers

    SciTech Connect (OSTI)

    Ware, Michelle J.

    2000-08-01T23:59:59.000Z

    To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of $40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over $25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings.

  11. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-01-31T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-04-27T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  13. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

    2003-04-21T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  14. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-08-01T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

  15. Boiler Materials For Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-09-30T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

  16. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-07-17T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

  17. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-04-20T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

  18. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-10-27T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

  19. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  20. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-01-23T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  1. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31T23:59:59.000Z

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  2. Sulphidation resistance of composite boiler tube materials

    SciTech Connect (OSTI)

    Kish, Joseph [McMaster University; Eng, Philip [FPInnovations; Singbeil, Douglas [FPInnovations; Keiser, James R [ORNL

    2008-01-01T23:59:59.000Z

    A lab-based testing program was undertaken to generate data to better define the sulphidation resistance of composite tubes installed in the lower-furnace section of black liquor recovery boilers. All composite tube cladding alloys tested were observed to have an acceptable corrosion rate at normal operating temperatures (up to 400 C) in the synthetic lower-furnace gaseous environment tested (1% H{sub 2}S-99% N{sub 2}). This acceptable corrosion resistance is due to the expected formation of a relatively protective chromium-rich inner sulphide scale. An increase in temperature up to 560 C was found to significantly increase the corrosion rate. Of the various alloys tested, Alloy HR11N exhibited the lowest corrosion rate at each of the three temperatures tested. Moreover, the corrosion rate was found not to be strongly dependent on the fabrication route (weld overlay versus co-extruded). To minimize corrosion, operating conditions that promote prolonged exposure to elevated temperatures in the lower-furnace section of black liquor recovery boilers should be avoided, regardless of the type of composite tube installed.

  3. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    SciTech Connect (OSTI)

    Oland, CB

    2004-08-19T23:59:59.000Z

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits of applying cogeneration technology and barriers to implementing cogeneration technology; (2) applicable federal regulations and permitting issues; (3) descriptions of prime movers commonly used in CHP applications, including discussions about design characteristics, heat-recovery options and equipment, fuels and emissions, efficiency, maintenance, availability, and capital cost; (4) electrical generators and electrical interconnection equipment; (5) cooling and dehumidification equipment; (6) thermodynamic cycle options and configurations; (7) steps for evaluating the technical and economic feasibility of applying cogeneration technology; and (8) information sources.

  4. Black Liquor Combustion Validated Recovery Boiler Modeling, Final Year Report, Volume 5: Appendix V

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990 with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. Many of these objectives were accomplished at the end of the first five years and documented in a comprehensive report on that work (DOE/CE/40936-T3, 1996). A critical review of recovery boiler modeling, carried out in 1995, concluded that further enhancements of the model were needed to make reliable predictions of key output variables. In addition, there was a need for sufficient understanding of fouling and plugging processes to allow model outputs to be interpreted in terms of the effect on plugging and fouling. As a result, the project was restructured and reinitiated at the end of October 1995, and was completed in June 1997. The entire project is now complete and this report summarizes all of the work done on the project since it was restructured. The key tasks to be accomplished under the restructured project were to (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes; (2) Validate the enhanced furnace models, so that users can have confidence in the results; (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler; and (4) Facilitate the transfer of codes, black liquor submodels, and fundamental knowledge to the U.S. kraft pulp industry.

  5. Black Liquor Combustion Validated Recovery Boiler Modeling, Final Year Report, Volume 4: Appendix IV

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990 with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. Many of these objectives were accomplished at the end of the first five years and documented in a comprehensive report on that work (DOE/CE/40936-T3, 1996). A critical review of recovery boiler modeling, carried out in 1995, concluded that further enhancements of the model were needed to make reliable predictions of key output variables. In addition, there was a need for sufficient understanding of fouling and plugging processes to allow model outputs to be interpreted in terms of the effect on plugging and fouling. As a result, the project was restructured and reinitiated at the end of October 1995, and was completed in June 1997. The entire project is now complete and this report summarizes all of the work done on the project since it was restructured. The key tasks to be accomplished under the restructured project were to (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes; (2) Validate the enhanced furnace models, so that users can have confidence in the results; (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler; and (4) Facilitate the transfer of codes, black liquor submodels, and fundamental knowledge to the U.S. kraft pulp industry.

  6. HYDRONIC BASEBOARD THERMAL DISTRIBUTION SYSTEM WITH OUTDOOR RESET CONTROL TO ENABLE THE USE OF A CONDENSING BOILER.

    SciTech Connect (OSTI)

    BUTCHER,T.A.

    2004-10-01T23:59:59.000Z

    Use of condensing boilers in residential heating systems offers the potential for significant improvements in efficiency. For these to operate in a condensing mode the return water temperature needs to be about 10 degrees below the saturation temperature for the flue gas water vapor. This saturation temperature depends on fuel type and excess air and ranges from about 110 F to 135 F. Conventional baseboard hydronic distribution systems are most common and these are designed for water temperatures in the 180 F range, well above the saturation temperature. Operating strategies which may allow these systems to operate in a condensing mode have been considered in the past. In this study an approach to achieving this for a significant part of the heating season has been tested in an instrumented home. The approach involves use of an outdoor reset control which reduces the temperature of the water circulating in the hydronic loop when the outdoor temperature is higher than the design point for the region. Results showed that this strategy allows the boiler to operate in the condensing region for 80% of the winter heating season with oil, 90% with propane, and 95% with gas, based on cumulative degree days. The heating system as tested combines space heating and domestic hot water loads using an indirect, 40 gallon tank with an internal heat exchanger. Tests conducted during the summer months showed that the return water temperature from the domestic hot water tank heat exchanger is always below a temperature which will provide condensing operation of the boiler. In the field tests both the condensing boiler and the conventional, non-condensing boiler were in the test home and each was operated periodically to provide a direct performance comparison.

  7. Improved Recovery Boiler Performance Through Control of Combustion, Sulfur, and Alkali Chemistry

    SciTech Connect (OSTI)

    Baxter, Larry L.

    2008-06-09T23:59:59.000Z

    This project involved the following objectives: 1. Determine black liquor drying and devolatilization elemental and total mass release rates and yields. 2. Develop a public domain physical/chemical kinetic model of black liquor drop combustion, including new information on drying and devolatilization. 3. Determine mechanisms and rates of sulfur scavenging in recover boilers. 4. Develop non-ideal, public-domain thermochemistry models for alkali salts appropriate for recovery boilers 5. Develop data and a one-dimensional model of a char bed in a recovery boiler. 6. Implement all of the above in comprehensive combustion code and validate effects on boiler performance. 7. Perform gasification modeling in support of INEL and commercial customers. The major accomplishments of this project corresponding to these objectives are as follows: 1. Original data for black liquor and biomass data demonstrate dependencies of particle reactions on particle size, liquor type, gas temperature, and gas composition. A comprehensive particle submodel and corresponding data developed during this project predicts particle drying (including both free and chemisorbed moisture), devolatilization, heterogeneous char oxidation, char-smelt reactions, and smelt oxidation. Data and model predictions agree, without adjustment of parameters, within their respective errors. The work performed under these tasks substantially exceeded the original objectives. 2. A separate model for sulfur scavenging and fume formation in a recovery boiler demonstrated strong dependence on both in-boiler mixing and chemistry. In particular, accurate fume particle size predictions, as determined from both laboratory and field measurements, depend on gas mixing effects in the boilers that lead to substantial particle agglomeration. Sulfur scavenging was quantitatively predicted while particle size required one empirical mixing factor to match data. 3. Condensed-phase thermochemistry algorithms were developed for salt mixtures and compared with sodium-based binary and higher order systems. Predictions and measurements were demonstrated for both salt systems and for some more complex silicate-bearing systems, substantially exceeding the original scope of this work. 4. A multi-dimensional model of char bed reactivity developed under this project demonstrated that essentially all reactions in char beds occur on or near the surface, with the internal portions of the bed being essentially inert. The model predicted composition, temperature, and velocity profiles in the bed and showed that air jet penetration is limited to the immediate vicinity of the char bed, with minimal impact on most of the bed. The modeling efforts substantially exceeded the original scope of this project. 5. Near the completion of this project, DOE withdrew the BYU portion of a multiparty agreement to complete this and additional work with no advanced warning, which compromised the integration of all of this material into a commercial computer code. However, substantial computer simulations of much of this work were initiated, but not completed. 6. The gasification modeling is nearly completed but was aborted near its completion according to a DOE redirection of funds. This affected both this and the previous tasks.

  8. Scale-up of commercial PCFB boiler plant technology

    SciTech Connect (OSTI)

    Lamar, T.W.

    1993-10-01T23:59:59.000Z

    The DMEC-1 Demonstration Project will provide an 80 MWe commercial-scale demonstration of the Pressurized Circulating Fluidized Bed (PCFB) technology. Following confirmation of the PCFB design in the 80 MWe scale, the technology with be scaled to even larger commercial units. It is anticipated that the market for commercial scale PCFB plants will exist most predominantly in the utility and independent power producer (IPP) sectors. These customers will require the best possible plant efficiency and the lowest achievable emissions at competitive cost. This paper will describe the PCFB technology and the expected performance of a nominal 400 MWe PCFB power plant Illinois No. 6 coal was used as a representative fuel for the analysis. The description of the plant performance will be followed by a discussion of the scale-up of the major PCFB components such as the PCFB boiler, the pressure vessel, the ceramic filter, the coal/sorbent handling steam, the gas turbine, the heat recovery unit and the steam turbine, demonstrating the reasonableness of scale-up from demonstration plant to a nominal 400 MWe unit.

  9. Development of an advanced high efficiency coal combustor for boiler retrofit

    SciTech Connect (OSTI)

    LaFlesh, R.C.; Rini, M.J.; McGowan, J.G.; Beer, J.M.; Toqan, M.A.

    1990-04-01T23:59:59.000Z

    The objective of the program was to develop an advanced coal combustion system for firing beneficiated coal fuels (BCFs) capable of being retrofitted to industrial boilers originally designed for firing natural gas. The High Efficiency Advanced Coal Combustor system is capable of firing microfine coal-water fuel (MCWF), MCWF with alkali sorbent (for SO{sub 2} reduction), and dry microfine coal. Design priorities for the system were that it be simple to operate and offer significant reductions in NO{sub x}, SO{sub x}, and particulate emissions as compared with current coal-fired combustor technology. (VC)

  10. Development of an advanced high efficiency coal combustor for boiler retrofit. Summary report

    SciTech Connect (OSTI)

    LaFlesh, R.C.; Rini, M.J.; McGowan, J.G.; Beer, J.M.; Toqan, M.A.

    1990-04-01T23:59:59.000Z

    The objective of the program was to develop an advanced coal combustion system for firing beneficiated coal fuels (BCFs) capable of being retrofitted to industrial boilers originally designed for firing natural gas. The High Efficiency Advanced Coal Combustor system is capable of firing microfine coal-water fuel (MCWF), MCWF with alkali sorbent (for SO{sub 2} reduction), and dry microfine coal. Design priorities for the system were that it be simple to operate and offer significant reductions in NO{sub x}, SO{sub x}, and particulate emissions as compared with current coal-fired combustor technology. (VC)

  11. Energy Conservation Program: Energy Conservation Standards for Residential Boilers, Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Energy Conservation Standards for Residential Boilers, Notice of Proposed Rulemaking

  12. Decentralized robust PI controller design for an industrial boiler Batool Labibi a,*, Horacio Jose Marquez b

    E-Print Network [OSTI]

    Marquez, Horacio J.

    Decentralized robust PI controller design for an industrial boiler Batool Labibi a,*, Horacio Jose in revised form 23 April 2008 Accepted 23 April 2008 Keywords: Industrial utility boiler Internal model boiler, a control oriented nonlinear model for the boiler is identified. The nonlinearity of the system

  13. Control of Sulfur Dioxide Emissions from Pulverized Coal-Fired Boilers by Dry Removal with Lime and Limestone Sorbants

    E-Print Network [OSTI]

    Schwartz, M. H.

    1979-01-01T23:59:59.000Z

    sulfur content is highly dependent upon coal type. In gen~ral, conventional coal cleaning does not effect sufficient sulfur reduction to permit combustion without! i additional flue gas desulfurization. Several novel technologies now under development..., or equilibrium limita tions requires that super stoichiometric quantities of CaO be charged to the boiler. Operationally the introduction of large amounts of calcium additive can pose increased problems due to slagging and fouling in the combustion chamber...

  14. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 2 (Appendices I, section 5 and II, section 1)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 2 contains the last section of Appendix I, Radiative heat transfer in kraft recovery boilers, and the first section of Appendix II, The effect of temperature and residence time on the distribution of carbon, sulfur, and nitrogen between gaseous and condensed phase products from low temperature pyrolysis of kraft black liquor.

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect (OSTI)

    R. Viswanathan

    2002-04-15T23:59:59.000Z

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally-acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national perspective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  16. NOx Control for Utility Boiler OTR Compliance

    SciTech Connect (OSTI)

    Hamid Farzan

    2003-12-31T23:59:59.000Z

    Under sponsorship of the Department of Energy's National Energy Technology Laboratory (NETL), the Babcock and Wilcox Company (B and W), and Fuel Tech teamed together to investigate an integrated solution for NO{sub x} control. The system is comprised of B and W's DRB-4Z{trademark} ultra low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NOxOUT{reg_sign}, a urea-based selective non-catalytic reduction (SNCR) technology. Development of the low-NO{sub x} burner technology has been a focus in B and W's combustion program. The DRB-4Z{trademark} burner is B and W's newest low-NO{sub x} burner capable of achieving very low NO{sub x}. The burner is designed to reduce NO{sub x} by controlled mixing of the fuel and air. Based on data from several 500 to 600 MWe boilers firing PRB coal, NOx emissions levels of 0.15 to 0.20 lb/ 106 Btu have been achieved from the DRB-4Z{trademark} burners in combination with overfire air ports. Although NOx emissions from the DRB-4Z{trademark} burner are nearing the Ozone Transport Rule (OTR) level of 0.15 lb NO{sub x}/106 Btu, the utility boiler owners can still benefit from the addition of an SNCR and/or SCR system in order to comply with the stringent NO{sub x} emission levels facing them. Large-scale testing is planned in B and W's 100-million Btu/hr Clean Environment Development Facility (CEDF) that simulates the conditions of large coal-fired utility boilers. The objective of the project is to achieve a NO{sub x} level below 0.15 lb/106 Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B and W's DRB-4Z{trademark} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign}. During this period B and W prepared and submitted the project management plan and hazardous substance plan to DOE. The negotiation of a subcontract for Fuel Tech has been started.

  17. UVM Central Heating & Cooling Plant Annual Maintenance Shutdown 2013 Affected Buildings

    E-Print Network [OSTI]

    Hayden, Nancy J.

    UVM Central Heating & Cooling Plant Annual Maintenance Shutdown 2013 Affected Buildings Sunday 19 heating, hot water and critical air conditioning > NO CAGE WASHING > NO AUTOCLAVES > Given Boiler Plant will be in operation to provide heating, hot water and critical air conditioning > NO CAGE WASHING > NO AUTOCLAVES

  18. Sodium reflux pool-boiler solar receiver on-sun test results

    SciTech Connect (OSTI)

    Andraka, C E; Moreno, J B; Diver, R B; Moss, T A [Oak Ridge National Lab., TN (United States)] [Oak Ridge National Lab., TN (United States)

    1992-06-01T23:59:59.000Z

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW{sub t} sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW{sub t} parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90% when operated at full power and 800{degree}C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

  19. Experimental Design and Flow Visualization for the Upper Plenum of a Very High Temperature Gas Cooled for Computer Fluid Dynamics Validation

    E-Print Network [OSTI]

    Mcvay, Kyle

    2014-08-08T23:59:59.000Z

    The Very High Temperature Reactor (VHTR) is a Generation IV nuclear reactor that is currently under design. It modifies the current high temperature gas reactor (HTGR) design to have a 1000 ^(0)C coolant outlet. This increases fuel efficiency...

  20. Boiler Upgrades and Decentralizing Steam Systems Save Water and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    replacing its central plant with a combination of distributed boilers and ground source heat pumps. The results saved more than 1 million MBtu in energy and 19,574 Kgal of water...

  1. Application of Oxygen Trim Control to Small Packaged Boilers

    E-Print Network [OSTI]

    Nelson, R. L.

    1984-01-01T23:59:59.000Z

    control. New mechanical interfaces capable of modifying the relationship between the air and fuel linkage on existing boilers without expensive jackshaft modification or installation difficulties has significantly reduce the installed cost. A field...

  2. A Boiler Plant Energy Efficiency and Load Balancing Survey

    E-Print Network [OSTI]

    Nutter, D. W.; Murphy, D. R.

    Daily energy use data was used to perform an energy efficiency survey of a medium-sized university boiler plant. The physical plant operates centralized mechanical plants to provide both chilled water and steam for building conditioning. Steam...

  3. Heat Recovery Consideration for Process Heaters and Boilers

    E-Print Network [OSTI]

    Kumar, A.

    1984-01-01T23:59:59.000Z

    The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters...

  4. Heat Recovery Consideration for Process Heaters and Boilers

    E-Print Network [OSTI]

    Kumar, A.

    1983-01-01T23:59:59.000Z

    The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters...

  5. Improving Boiler Efficiency Modeling Based on Ambient Air Temperature

    E-Print Network [OSTI]

    Zhou, J.; Deng, S.; Claridge, D. E.; Haberl, J. S.; Turner, W. D.

    Optimum economic operation in a large power plant can cut operating costs substantially. Individual plant equipment should be operated under conditions that are most favorable for maximizing its efficiency. It is widely accepted that boiler load...

  6. Gas turbine combustor transition

    DOE Patents [OSTI]

    Coslow, B.J.; Whidden, G.L.

    1999-05-25T23:59:59.000Z

    A method is described for converting a steam cooled transition to an air cooled transition in a gas turbine having a compressor in fluid communication with a combustor, a turbine section in fluid communication with the combustor, the transition disposed in a combustor shell and having a cooling circuit connecting a steam outlet and a steam inlet and wherein hot gas flows from the combustor through the transition and to the turbine section, includes forming an air outlet in the transition in fluid communication with the cooling circuit and providing for an air inlet in the transition in fluid communication with the cooling circuit. 7 figs.

  7. Gas turbine combustor transition

    DOE Patents [OSTI]

    Coslow, Billy Joe (Winter Park, FL); Whidden, Graydon Lane (Great Blue, CT)

    1999-01-01T23:59:59.000Z

    A method of converting a steam cooled transition to an air cooled transition in a gas turbine having a compressor in fluid communication with a combustor, a turbine section in fluid communication with the combustor, the transition disposed in a combustor shell and having a cooling circuit connecting a steam outlet and a steam inlet and wherein hot gas flows from the combustor through the transition and to the turbine section, includes forming an air outlet in the transition in fluid communication with the cooling circuit and providing for an air inlet in the transition in fluid communication with the cooling circuit.

  8. Dissimilar-metal weld failures in boiler tubing

    SciTech Connect (OSTI)

    Klueh, R.L.

    1984-02-01T23:59:59.000Z

    Both ferritic heat-resisting steels and austenitic stainless steels are used for fossil-fired boilers for central power stations. The use of these two different types of materials within the system leads to the need for a dissimilar-metal weld transition joint. Increased cyclic operation of boilers has led to a rash of failures in welds between dissimilar metals; studies have identified the causes, and improved nondestructive testing techniques permit early identification of problem areas.

  9. Climate Wise Boiler and Steam Efficiency Wise Rules

    E-Print Network [OSTI]

    Milmoe, P. H.; Winkelman, S. R.

    (and excess oxygen, 02), boiler tube cleaning, and re-calibration of boiler controls. ? A good tune-up with preclSlon testing equipment can detect and correct excess air losses, smoking, unbumed fuel losses, sooting, and high stack temperatures... control 7. Utilize characterizable fuel valve 8. Convert to atomizing burners Stack Losses and Waste Heat Recovery 9. Reduce net stack temperature by 40 of 10. Utilize stack dampers II. Direct contact condensation heat recovery 12. Pre...

  10. Black liquor combustion validated recovery boiler modeling: Final year report. Volume 1 (Main text and Appendix I, sections 1--4)

    SciTech Connect (OSTI)

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1998-08-01T23:59:59.000Z

    This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 1 contains the main body of the report and the first 4 sections of Appendix 1: Modeling of black liquor recovery boilers -- summary report; Flow and heat transfer modeling in the upper furnace of a kraft recovery boiler; Numerical simulation of black liquor combustion; and Investigation of turbulence models and prediction of swirling flows for kraft recovery furnaces.

  11. Coal reburning for cyclone boiler NO{sub x} control demonstration. Quarterly report No. 8, January, February, and March 1992

    SciTech Connect (OSTI)

    Not Available

    1992-09-01T23:59:59.000Z

    Babcock & Wilcox engineering studies followed by pilot-scale testing has developed/confirmed the potential of utilizing gas, oil or coal reburning as a viable NO{sub x} reduction technology. To date, two US sponsored programs promote natural gas/oil as a reburning fuel because it was believed that gas/oil will provide significantly higher combustion efficiency than using coal at the reburn zone. Although B&W has shown that gas/oil reburning will play a role in reducing NO{sub x} emissions from cyclone boilers, B&W coal reburning research has also shown that coal as a reburning fuel performs nearly as well as gas/oil without deleterious effects on combustion efficiency. This means that boilers using reburning for NO, control can maintain 100% coal usage instead of switching to 20% gas/oil for reburning. As a result of the B&W performed coal reburning research, the technology has advanced to the point which it is now ready for demonstration on a commercial scale.

  12. Guided wave acoustic monitoring of corrosion in recovery boiler tubing

    SciTech Connect (OSTI)

    Quarry, M J; Chinn, D J

    2004-02-19T23:59:59.000Z

    Corrosion of tubing used in black-liquor recovery boilers is a major concern in all pulp and paper mills. Extensive corrosion in recovery boiler tubes can result in a significant safety and environmental hazard. Considerable plant resources are expended to inspect recovery boiler tubing. Currently, visual and ultrasonic inspections are primarily used during the annual maintenance shutdown to monitor corrosion rates and cracking of tubing. This Department of Energy, Office of Industrial Technologies project is developing guided acoustic waves for use on recovery boiler tubing. The feature of this acoustic technique is its cost-effectiveness in inspecting long lengths of tubes from a single inspection point. A piezoelectric or electromagnetic transducer induces guided waves into the tubes. The transducer detects fireside defects from the coldside or fireside of the tube. Cracking and thinning on recovery boiler tubes have been detected with this technique in both laboratory and field applications. This technique appears very promising for recovery boiler tube application, potentially expediting annual inspection of tube integrity.

  13. Flue gas desulfurization

    DOE Patents [OSTI]

    Im, Kwan H. (Lisle, IL); Ahluwalia, Rajesh K. (Clarendon Hills, IL)

    1985-01-01T23:59:59.000Z

    A process and apparatus for removing sulfur oxide from combustion gas to form Na.sub.2 SO.sub.4 and for reducing the harmful effects of Na.sub.2 SO.sub.4 on auxiliary heat exchangers in which a sodium compound is injected into the hot combustion gas forming liquid Na.sub.2 SO.sub.4 in a gas-gas reaction and the resultant gas containing Na.sub.2 SO.sub.4 is cooled to below about 1150.degree. K. to form particles of Na.sub.2 SO.sub.4 prior to contact with at least one heat exchanger with the cooling being provided by the recycling of combustion gas from a cooled zone downstream from the introduction of the cooling gas.

  14. Cool Links

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr May JunDatastreamsmmcrcalgovInstrumentsruc DocumentationP-Series to User GroupInformationE-Gov ContactsContractOffice ofConversionCool

  15. Thermoelectrically cooled water trap

    DOE Patents [OSTI]

    Micheels, Ronald H. (Concord, MA)

    2006-02-21T23:59:59.000Z

    A water trap system based on a thermoelectric cooling device is employed to remove a major fraction of the water from air samples, prior to analysis of these samples for chemical composition, by a variety of analytical techniques where water vapor interferes with the measurement process. These analytical techniques include infrared spectroscopy, mass spectrometry, ion mobility spectrometry and gas chromatography. The thermoelectric system for trapping water present in air samples can substantially improve detection sensitivity in these analytical techniques when it is necessary to measure trace analytes with concentrations in the ppm (parts per million) or ppb (parts per billion) partial pressure range. The thermoelectric trap design is compact and amenable to use in a portable gas monitoring instrumentation.

  16. Role of Ash Deposits in the High Temperature Corrosion of Boiler Tubes

    SciTech Connect (OSTI)

    Covino, B.S., Jr.; Russell, J.H.; Cramer, S.D.; Holcomb, G.R.; Bullard, S.J.; Ziomek-Moroz, M.; Matthes, S.A.; White, M.L.

    2003-03-16T23:59:59.000Z

    Ash deposits cause accelerated corrosion of waterwall boiler tubes in waste to energy (WTE) incinerators. To study this effect, a series of experiments were planned to determine the mechanism of corrosion of carbon steel boiler tubes under ash deposits. Results reported here were for carbon steel tubes exposed to an environment consisting of O{sub 2}, CO{sub 2}, N{sub 2}, and water vapor. Future experiments will include HCl and SO{sub 2}. Test procedures included both isothermal and thermal gradient tests. Temperatures ranged from 300 C to 510 C for the isothermal tests and a metal/gas temperature of 450/670 C for the thermal gradient test. Initial results indicated that increasing temperature caused the isothermal corrosion rates of ash-covered samples to increase. A shakedown test of a thermal gradient test apparatus was conducted at a metal/gas temperature of 450/670 C, a more severe environment than normally encountered in WTE waterwalls. Results showed that the corrosion rate under those conditions exceeds the isothermal corrosion rates at the same metal temperature by a factor of 2 or more.

  17. Blade for a gas turbine

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-10-26T23:59:59.000Z

    A blade is provided for a gas turbine. The blade comprises a main body comprising a cooling fluid entrance channel; a cooling fluid collector in communication with the cooling fluid entrance channel; a plurality of side channels extending through an outer wall of the main body and communicating with the cooling fluid collector and a cooling fluid cavity; a cooling fluid exit channel communicating with the cooling fluid cavity; and a plurality of exit bores extending from the cooling fluid exit channel through the main body outer wall.

  18. Clean coal technology: selective catalytic reduction (SCR) technology for the control of nitrogen oxide emissions from coal-fired boilers

    SciTech Connect (OSTI)

    NONE

    2005-05-01T23:59:59.000Z

    The report discusses a project carried out under the US Clean Coal Technology (CCT) Demonstration Program which demonstrated selective catalytic reduction (SCR) technology for the control of NOx emissions from high-sulphur coal-fired boilers under typical boilers conditions in the United States. The project was conducted by Southern Company Services, Inc., who served as a co-funder and as the host at Gulf Power Company's Plant Crist. The SCR process consists of injecting ammonia (NH{sub 3}) into boiler flue gas and passing the flue gas through a catalyst bed where the Nox and NH{sub 3} react to form nitrogen and water vapor. The results of the CCTDP project confirmed the applicability of SCR for US coal-fired power plants. In part as a result of the success of this project, a significant number of commercial SCR units have been installed and are operating successfully in the United States. By 2007, the total installed SCR capacity on US coal-fired units will number about 200, representing about 100,000 MWe of electric generating capacity. This report summarizes the status of SCR technology. 21 refs., 3 figs., 2 tabs., 10 photos.

  19. Predictive modelling of boiler fouling. Final report.

    SciTech Connect (OSTI)

    Chatwani, A

    1990-12-31T23:59:59.000Z

    A spectral element method embodying Large Eddy Simulation based on Re- Normalization Group theory for simulating Sub Grid Scale viscosity was chosen for this work. This method is embodied in a computer code called NEKTON. NEKTON solves the unsteady, 2D or 3D,incompressible Navier Stokes equations by a spectral element method. The code was later extended to include the variable density and multiple reactive species effects at low Mach numbers, and to compute transport of large particles governed by inertia. Transport of small particles is computed by treating them as trace species. Code computations were performed for a number of test conditions typical of flow past a deep tube bank in a boiler. Results indicate qualitatively correct behavior. Predictions of deposition rates and deposit shape evolution also show correct qualitative behavior. These simulations are the first attempts to compute flow field results at realistic flow Reynolds numbers of the order of 10{sup 4}. Code validation was not done; comparison with experiment also could not be made as many phenomenological model parameters, e.g., sticking or erosion probabilities and their dependence on experimental conditions were not known. The predictions however demonstrate the capability to predict fouling from first principles. Further work is needed: use of large or massively parallel machine; code validation; parametric studies, etc.

  20. Integrated process and apparatus for control of pollutants in coal-fired boilers

    DOE Patents [OSTI]

    Hunt, T.G.; Offen, G.R.

    1992-11-24T23:59:59.000Z

    A method and apparatus are described for reducing SO[sub x] and NO[sub x] levels in flue gases generated by the combustion of coal in a boiler in which low NO[sub x] burners and air staging ports are utilized to inhibit the amount of NO[sub x] initially produced in the combustion of the coal. A selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300 F to 2000 F, and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200 F to 900 F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants. 7 figs.